Control of Air Pollution From New Motor Vehicles: Heavy-Duty Engine and Vehicle Standards, 17414-17888 [2022-04934]
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Federal Register / Vol. 87, No. 59 / Monday, March 28, 2022 / Proposed Rules
ENVIRONMENTAL PROTECTION
AGENCY
40 CFR Parts 2, 59, 60, 80, 85, 86, 87,
600, 1027, 1030, 1033, 1036, 1037, 1039,
1042, 1043, 1045, 1048, 1051, 1054,
1060, 1065, 1066, 1068, and 1090
[EPA–HQ–OAR–2019–0055; FRL–7165–03–
OAR]
RIN 2060–AU41
Control of Air Pollution From New
Motor Vehicles: Heavy-Duty Engine
and Vehicle Standards
Environmental Protection
Agency (EPA).
ACTION: Proposed rule.
AGENCY:
The Environmental Protection
Agency (EPA) is proposing a rule that
would reduce air pollution from
highway heavy-duty vehicles and
engines, including ozone, particulate
matter, and greenhouse gases. This
proposal would change the heavy-duty
emission control program—including
the standards, test procedures, useful
life, warranty, and other requirements—
to further reduce the air quality impacts
of heavy-duty engines across a range of
operating conditions and over a longer
period of the operational life of heavyduty engines. Heavy-duty vehicles and
engines are important contributors to
concentrations of ozone and particulate
matter and their resulting threat to
public health, which includes
premature death, respiratory illness
(including childhood asthma),
cardiovascular problems, and other
adverse health impacts. This proposal
would reduce emissions of nitrogen
oxides and other pollutants. In addition,
this proposal would make targeted
updates to the existing Heavy-Duty
Greenhouse Gas Emissions Phase 2
program, proposing that further GHG
reductions in the MY 2027 timeframe
are appropriate considering lead time,
costs, and other factors, including
market shifts to zero-emission
technologies in certain segments of the
heavy-duty vehicle sector. We also
propose limited amendments to the
regulations that implement our air
pollutant emission standards for other
sectors (e.g., light-duty vehicles, marine
diesel engines, locomotives, various
types of nonroad engines, vehicles, and
equipment).
DATES: Comments: Written comments
must be received on or before May 13,
2022. Under the Paperwork Reduction
Act (PRA), comments on the
information collection provisions are
best assured of consideration if the
Office of Management and Budget
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SUMMARY:
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(OMB) receives a copy of your
comments on or before April 27, 2022.
Public Hearing: EPA plans to hold a
virtual public hearing on April 12, 2022.
An additional session may be held on
April 13, 2022. Please refer to
Participation in Virtual Public Hearing
in the SUPPLEMENTARY INFORMATION
section for additional information on
the public hearing.
ADDRESSES: You may send comments,
identified by Docket ID No. EPA–HQ–
OAR–2019–0055, by any of the
following methods:
• Federal eRulemaking Portal:
https://www.regulations.gov/ (our
preferred method). Follow the online
instructions for submitting comments.
• Email: a-and-r-Docket@epa.gov.
Include Docket ID No. EPA–HQ–OAR–
2019–0055 in the subject line of the
message.
• Mail: U.S. Environmental
Protection Agency, EPA Docket Center,
OAR, Docket EPA–HQ–OAR–2019–
0055, Mail Code 28221T, 1200
Pennsylvania Avenue NW, Washington,
DC 20460.
• Hand Delivery or Courier (by
scheduled appointment only): EPA
Docket Center, WJC West Building,
Room 3334, 1301 Constitution Avenue
NW, Washington, DC 20004. The Docket
Center’s hours of operations are 8:30
a.m.–4:30 p.m., Monday–Friday (except
Federal Holidays).
Instructions: All submissions received
must include the Docket ID No. for this
rulemaking. Comments received may be
posted without change to https://
www.regulations.gov/, including any
personal information provided. For
detailed instructions on sending
comments and additional information
on the rulemaking process, see the
‘‘Public Participation’’ heading of the
SUPPLEMENTARY INFORMATION section of
this document. Out of an abundance of
caution for members of the public and
our staff, the EPA Docket Center and
Reading Room are open to the public by
appointment only to reduce the risk of
transmitting COVID–19. Our Docket
Center staff also continues to provide
remote customer service via email,
phone, and webform. Hand deliveries
and couriers may be received by
scheduled appointment only. For
further information on EPA Docket
Center services and the current status,
please visit us online at https://
www.epa.gov/dockets.
Public Hearing. EPA plans to hold a
virtual public hearing for this
rulemaking. Please refer to Participation
in Virtual Public Hearing in the
SUPPLEMENTARY INFORMATION section for
additional information.
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FOR FURTHER INFORMATION CONTACT:
Brian Nelson, Assessment and
Standards Division, Office of
Transportation and Air Quality,
Environmental Protection Agency, 2000
Traverwood Drive, Ann Arbor, MI
48105; telephone number: (734) 214–
4278; email address: nelson.brian@
epa.gov.
SUPPLEMENTARY INFORMATION:
A. Public Participation
Written Comments
Submit your comments, identified by
Docket ID No. EPA–HQ–OAR–2019–
0055, at https://www.regulations.gov
(our preferred method), or the other
methods identified in the ADDRESSES
section. Once submitted, comments
cannot be edited or removed from the
docket. The EPA may publish any
comment received to its public docket.
Do not submit electronically any
information you consider to be
Confidential Business Information (CBI)
or other information whose disclosure is
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submissions (audio, video, etc.) must be
accompanied by a written comment.
The written comment is considered the
official comment and should include
discussion of all points you wish to
make. The EPA will generally not
consider comments or comment
contents located outside of the primary
submission (i.e., on the web, cloud, or
other file sharing system). For
additional submission methods, the full
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information about CBI or multimedia
submissions, and general guidance on
making effective comments, please visit
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commenting-epa-dockets.
Due to public health concerns related
to COVID–19, the EPA Docket Center
and Reading Room are open to the
public by appointment only. Our Docket
Center staff also continues to provide
remote customer service via email,
phone, and webform. Hand deliveries or
couriers will be received by scheduled
appointment only. For further
information and updates on EPA Docket
Center services, please visit us online at
https://www.epa.gov/dockets.
The EPA continues to carefully and
continuously monitor information from
the Centers for Disease Control and
Prevention (CDC), local area health
departments, and our Federal partners
so that we can respond rapidly as
conditions change regarding COVID–19.
Participation in Virtual Public Hearing
Please note that because of current
CDC recommendations, as well as state
and local orders for social distancing to
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Federal Register / Vol. 87, No. 59 / Monday, March 28, 2022 / Proposed Rules
limit the spread of COVID–19, EPA
cannot hold in-person public meetings
at this time.
The EPA plans to hold a virtual
public hearing on April 12, 2022. An
additional session may be held on April
13, 2022. This hearing will be held
using Zoom. In order to attend the
virtual public hearing, all attendees
(including those who will not be
presenting verbal testimony) must
register in advance. EPA will begin
registering speakers for the hearing
upon publication of this document in
the Federal Register. To register, please
use the registration link that will be
available on the EPA rule web page once
registration begins: https://
www.epa.gov/regulations-emissionsvehicles-and-engines/proposed-ruleand-related-materials-control-air-1. A
separate registration form must be
submitted for each person attending the
hearing.
The last day to register to speak at the
hearing will be five working days before
the first public hearing date. The EPA
will post a general agenda for the
hearing with the order of speakers at:
https://www.epa.gov/regulationsemissions-vehicles-and-engines/
proposed-rule-and-related-materialscontrol-air-1. This agenda will be
available no later than two working days
before the first public hearing date.
In order to allow everyone to be
heard, EPA is limiting verbal testimony
to three minutes per person. Speakers
will not be able to share graphics via the
virtual public hearing. Speakers will be
able to request an approximate speaking
time as part of the registration process,
with preferences considered on a firstcome, first-served basis. EPA also
recommends submitting the text of oral
comments as written comments to the
rulemaking docket.
EPA will make every effort to follow
the schedule as closely as possible on
the day of the hearing; however, please
plan for the hearings to run either ahead
of schedule or behind schedule.
The EPA may ask clarifying questions
during the oral presentations, but will
not respond to the presentations at that
time. Written statements and supporting
information submitted during the
comment period will be considered
with the same weight as oral comments
and supporting information presented at
the public hearing.
Please note that any updates made to
any aspect of the hearing will be posted
online at: https://www.epa.gov/
regulations-emissions-vehicles-andengines/proposed-rule-and-relatedmaterials-control-air-1. While the EPA
expects the hearing to go forward as
described here, please monitor our
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website or contact Tuana Phillips, (202)565–0074, phillips.tuana@epa.gov to
determine if there are any updates. The
EPA does not intend to publish a
document in the Federal Register
announcing updates.
If you require the services of a
translator or special accommodations
such as audio description, please
identify these needs when you register
for the hearing or by contacting Tuana
Phillips at (202)-565–0074,
phillips.tuana@epa.gov. EPA may not be
able to arrange accommodations without
advance notice.
B. General Information
Does this action apply to me?
This action relates to companies that
manufacture, sell, or import into the
United States new heavy-duty highway
engines. Additional amendments apply
for gasoline refueling facilities and for
manufacturers of all sizes and types of
motor vehicles, stationary engines,
aircraft and aircraft engines, and various
types of nonroad engines, vehicles, and
equipment. Regulated categories and
entities include the following:
NAICS
codes a
NAICS title
326199 .......
All Other Plastics Product Manufacturing.
Metal Can Manufacturing.
Motor and Generator Manufacturing.
Automobile Manufacturing.
Light Truck and Utility Vehicle Manufacturing.
Heavy Duty Truck Manufacturing.
Motor Vehicle Body Manufacturing.
Truck Trailer Manufacturing.
Motor Home Manufacturing.
Manufacturers of new aircraft.
Manufacturers of new aircraft engines.
Other Engine Equipment Manufacturing.
All Other Transportation Equipment
Manufacturing.
Automotive and Other Motor Vehicle
Merchant Wholesalers.
Gasoline Stations with Convenience
Stores.
Other Gasoline Stations.
Fuel dealers.
General Automotive Repair.
Automotive Exhaust System Repair.
All Other Automotive Repair and
Maintenance.
332431
335312
336111
336112
.......
.......
.......
.......
336120
336211
336212
336213
336411
336412
.......
.......
.......
.......
.......
.......
333618 .......
336999 .......
423110 .......
447110 .......
447190
454310
811111
811112
811198
.......
.......
.......
.......
.......
a NAICS Association. NAICS & SIC Identification
Tools. Available online: https://www.naics.com/
search.
This table is not intended to be
exhaustive, but rather provides a guide
for readers regarding entities likely to be
regulated by this action. This table lists
the types of entities that EPA is now
aware could potentially be regulated by
this action. Other types of entities not
listed in the table could also be
regulated. To determine whether your
entity is regulated by this action, you
should carefully examine the
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applicability criteria found in Sections
XII and XIII of this preamble. If you
have questions regarding the
applicability of this action to a
particular entity, consult the person
listed in the FOR FURTHER INFORMATION
CONTACT section.
What action is the agency taking?
The Environmental Protection Agency
(EPA) is proposing a rule that would
reduce air pollution from highway
heavy-duty vehicles and engines. This
proposal would change the heavy-duty
emission control program—including
the standards, test procedures,
regulatory useful life, emission-related
warranty, and other requirements—to
further reduce the air quality impacts of
heavy-duty engines across a range of
operating conditions and over a longer
period of the operational life of heavyduty engines. Heavy-duty vehicles and
engines are important contributors to
concentrations of ozone and particulate
matter and their resulting threat to
public health, which includes
premature death, respiratory illness
(including childhood asthma),
cardiovascular problems, and other
adverse health impacts. This proposal
would reduce emissions of nitrogen
oxides and other pollutants. In addition,
this proposal would make targeted
updates to the existing Heavy-Duty
Greenhouse Gas Emissions Phase 2
program, proposing that further GHG
reductions in the MY 2027 timeframe
are appropriate considering lead time,
costs, and other factors, including
market shifts to zero-emission
technologies in certain segments of the
heavy-duty vehicle sector.
What is the agency’s authority for taking
this action?
Section 202(a)(1) of the Clean Air Act
requires the EPA to set emission
standards for air pollutants from new
motor vehicles or new motor vehicle
engines, which the Administrator has
found cause or contribute to air
pollution that may endanger public
health or welfare. See Sections I.A.4, I.F,
and XIV of this preamble for more
information on the agency’s authority
for this action.
What are the incremental costs and
benefits of this action?
We compare total monetized health
benefits to total costs associated with
the proposed Options 1 and 2 in Section
IX. Our results show that annual
benefits of the proposed Option 1 would
be larger than the annual costs in 2045,
a year when the program would be fully
implemented and when most of the
regulated fleet would have turned over,
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Federal Register / Vol. 87, No. 59 / Monday, March 28, 2022 / Proposed Rules
with annual net benefits of $9 and $31
billion assuming a 3 percent discount
rate, and net benefits of $8 and $28
billion assuming a 7 percent discount
rate.1 Annual benefits would also be
larger than annual costs in 2045 for the
proposed Option 2, although net
benefits would be lower than from the
proposed Option 1 (net benefits of
proposed Option 2 would be $6 and $23
billion at a 3 percent discount rate, and
net benefits of $5 and 21 billion at a 7
percent discount rate). See Section VIII
for more details on the net benefit
estimates. For both the proposed
Options 1 and 2, benefits also outweigh
the costs when expressed in present
value terms and as equalized annual
values.
Did EPA conduct a peer review before
issuing this action?
This regulatory action was supported
by influential scientific information.
Therefore, EPA conducted peer reviews
in accordance with OMB’s Final
Information Quality Bulletin for Peer
Review. Specifically, we conducted peer
reviews on five analyses: (1) Analysis of
Heavy-Duty Vehicle Sales Impacts Due
to New Regulation (Sales Impacts), (2)
Exhaust Emission Rates for Heavy-Duty
Onroad Vehicles in MOVES_CTI NPRM
(Emission Rates), (3) Population and
Activity of Onroad Vehicles in MOVES_
CTI NPRM (Population and Activity),
(4) Cost teardowns of Heavy-Duty
Valvetrain (Valvetrain costs), and (5)
Cost teardown of Emission
Aftertreatment Systems (Aftertreatment
Costs). These peer reviews were all
letter reviews conducted by a
contractor. The peer review reports for
each analysis are located in the docket
for this action and at EPA’s Science
Inventory (https://cfpub.epa.gov/si/).
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Table of Contents
ES. Executive Summary
A. Purpose of the Regulatory Action
B. Overview of the Regulatory Action
C. Summary of the Major Provisions in the
Regulatory Action
D. Projected Emission Reductions, Air
Quality Improvements, Costs, and
Benefits
E. Summary of Specific Requests for
Comments
I. Introduction
A. Brief Overview of the Heavy-Duty Truck
Industry
B. History of Emission Standards for
Heavy-Duty Engines and Vehicles
C. Petitions to EPA for Additional NOX
Emissions Control
D. California Heavy-Duty Highway Low
NOX Program Development
1 The range of benefits and net benefits reflects a
combination of assumed PM2.5 and ozone mortality
risk estimates and selected discount rate.
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E. Advance Notice of Proposed Rulemaking
F. EPA Statutory Authority for the Proposal
G. Basis of the Proposed Standards
II. Need for Additional Emissions Control
A. Background on Pollutants Impacted by
This Proposal
B. Health Effects Associated With Exposure
to Pollutants Impacted by This Proposal
C. Environmental Effects Associated With
Exposure to Pollutants Impacted by This
Proposal
III. Proposed Test Procedures and Standards
A. Overview
B. Summary of Compression-Ignition
Exhaust Emission Standards and Duty
Cycle Test Procedures
C. Summary of Compression-Ignition OffCycle Standards and In-Use Test
Procedures
D. Summary of Spark-Ignition Heavy-Duty
Engine Exhaust Emission Standards and
Test Procedures
E. Summary of Spark-Ignition Heavy-Duty
Vehicle Refueling Emission Standards
and Test Procedures
IV. Compliance Provisions and Flexibilities
A. Regulatory Useful Life
B. Ensuring Long-Term In-Use Emissions
Performance
C. Onboard Diagnostics
D. Inducements
E. Certification Updates
F. Durability Testing
G. Averaging, Banking, and Trading
H. Early Adoption Incentives
I. Compliance Options for Generating NOX
Emission Credits From Electric Vehicles
J. Fuel Quality
K. Other Flexibilities Under Consideration
V. Program Costs
A. Technology Package Costs
B. Operating Costs
C. Program Costs
VI. Estimated Emission Reductions From the
Proposal and Alternatives
A. Emission Inventory Methodology
B. Estimated Emission Reductions From
the Proposed Criteria Pollutant Program
C. Estimated Emission Reductions From
the Alternatives Analyzed
D. Evaluating Emission Impacts of Electric
Vehicles in the Proposed Emission
Inventory Baseline
VII. Air Quality Impacts of the Proposed Rule
A. Ozone
B. Particulate Matter
C. Nitrogen Dioxide
D. Carbon Monoxide
E. Air Toxics
F. Visibility
G. Nitrogen Deposition
H. Demographic Analysis of Air Quality
VIII. Benefits of the Program
IX. Comparison of Benefits and Costs
A. Methods
B. Results
X. Economic Impact Analysis
A. Impact on Vehicle Sales, Mode Shift,
and Fleet Turnover
B. Employment Impacts
XI. Targeted Updates to the HD GHG Phase
2 Heavy-Duty Greenhouse Gas Emissions
Program
A. Background on Heavy-Duty Greenhouse
Gas Emission Standards
B. What has changed since we finalized the
HD GHG Phase 2 rule?
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C. Proposed Changes to HD GHG Phase 2
CO2 Standards for Targeted
Subcategories
D. HD GHG Phase 2 Advanced Technology
Credits for CO2 Emissions
E. Emissions and Cost Impacts of Proposed
Revised MY 2027 CO2 Emission
Standards
F. Summary of Proposed Changes to HD
GHG Phase 2
XII. Other Amendments
A. General Compliance Provisions (40 CFR
Part 1068) and Other Cross-Sector Issues
B. Heavy-Duty Highway Engine and
Vehicle Emission Standards (40 CFR
Parts 1036 and 1037)
C. Fuel Dispensing Rates for Heavy-Duty
Vehicles (40 CFR Parts 80 and 1090)
D. Refueling Interface for Motor Vehicles
(40 CFR Parts 80 and 1090)
E. Light-Duty Motor Vehicles (40 CFR Parts
85, 86, and 600)
F. Large Nonroad Spark-Ignition Engines
(40 CFR Part 1048)
G. Small Nonroad Spark-Ignition Engines
(40 CFR Part 1054)
H. Recreational Vehicles and Nonroad
Evaporative Emissions (40 CFR Parts
1051 and 1060)
I. Marine Diesel Engines (40 CFR Parts
1042 and 1043)
J. Locomotives (40 CFR Part 1033)
K. Stationary Compression-Ignition
Engines (40 CFR Part 60, Subpart IIII)
L. Heavy-Duty Compression-Ignition
Engines (40 CFR Part 86)
XIII. Executive Orders Reviews
A. Executive Order 12866: Regulatory
Planning and Review and Executive
Order 13563: Improving Regulation and
Regulatory Review
B. Paperwork Reduction Act (PRA)
C. Regulatory Flexibility Act (RFA)
D. Unfunded Mandates Reform Act
(UMRA)
E. Executive Order 13132: Federalism
F. Executive Order 13175: Consultation
and Coordination With Indian Tribal
Governments
G. Executive Order 13045: Protection of
Children From Environmental Health
and Safety Risks
H. Executive Order 13211: Actions
Concerning Regulations That
Significantly Affect Energy Supply,
Distribution, or Use
I. National Technology Transfer and
Advancement Act (NTTAA) and 1 CFR
Part 51
J. Executive Order 12898: Federal Actions
To Address Environmental Justice in
Minority Populations and Low-Income
Populations.
XIV. Statutory Provisions and Legal
Authority
Executive Summary
A. Purpose of the Regulatory Action
The Environmental Protection Agency
(EPA) is proposing a multipollutant rule
to further reduce air pollution from
heavy-duty engines and vehicles across
the United States, including ozone and
particulate matter (PM). In addition, as
part of this rulemaking we are proposing
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targeted updates to the existing HeavyDuty Greenhouse Gas Emissions Phase 2
program (HD GHG Phase 2). This
proposed rulemaking builds on and
improves the existing emission control
program for on-highway heavy-duty
engines and vehicles. This proposal is
pursuant to EPA’s authority under the
Clean Air Act to regulate air pollutants
emitted from mobile sources. The
proposal is also consistent with
Executive Order (E.O.) 14037, which
directed EPA to consider setting new
oxides of nitrogen (NOX) emission
standards and updating the existing
GHG emissions standards for heavyduty engines and vehicles.2 3 In this
proposed action, EPA is co-proposing
two regulatory options for new NOX
standards: Proposed Option 1 and
proposed Option 2. As discussed in
Section B.1 of this Executive Summary
and throughout this preamble, we
request comment on the options
presented, as well as the full range of
options between them.
Heavy-duty (HD) engines operating
across the U.S. emit NOX and other
pollutants that contribute to ambient
levels of ozone, PM, and NOX. These
pollutants are linked to premature
death, respiratory illness (including
childhood asthma), cardiovascular
problems, and other adverse health
impacts. Data show that heavy-duty
engines are important contributors to
concentrations of ozone and PM2.5 and
their resulting threat to public health.4 5
The proposed rulemaking would
change key provisions of the heavy-duty
emission control program—including
the standards, test procedures,
regulatory useful life, emission-related
warranty, and other requirements; the
two regulatory options (proposed
Options 1 and 2) would result in
different numeric levels of the standards
and lengths of useful life and warranty
periods. The proposed Options 1 and 2
and the range between them provide the
numeric values for these key provisions
that we focus on for this proposal.
Together, the key provisions in the
proposal would further reduce the air
quality impacts of heavy-duty engines
2 President Joseph Biden. Executive Order on
Strengthening American Leadership in Clean Cars
and Trucks. 86 FR 43583, August 10, 2021.
3 Oxides of nitrogen (NO ) refers to nitric oxide
X
(NO) and nitrogen dioxide (NO2).
4 Zawacki et al, 2018. Mobile source contributions
to ambient ozone and particulate matter in 2025.
Atmospheric Environment, Vol 188, pg 129–141.
Available online: https://doi.org/10.1016/
j.atmosenv.2018.04.057.
5 Davidson et al, 2020. The recent and future
health burden of the U.S. mobile sector apportioned
by source. Environmental Research Letters.
Available online: https://doi.org/10.1088/17489326/ab83a8.
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across a range of operating conditions
and over a longer period of the
operational life of heavy-duty engines
(see Section I.B for an overview of the
proposed program). The requirements in
the proposed Option 1 and the proposed
Option 2 would lower emissions of NOX
and other air pollutants (PM,
hydrocarbons (HC), air toxics, and
carbon monoxide (CO)) beginning as
early as model year (MY) 2027. The
emission reductions from both the
proposed Option 1 and the proposed
Option 2 would increase over time as
more new, cleaner vehicles enter the
fleet.
We estimate that if finalized as
proposed, the proposed Option 1 would
reduce NOX emissions from heavy-duty
vehicles in 2040 by more than 50
percent; by 2045, a year by which most
of the regulated fleet would have turned
over, heavy-duty NOX emissions would
be more than 60 percent lower than they
would have been without this action.
Our estimates show proposed Option 2
would reduce heavy-duty NOX
emissions in 2045 by 47 percent (see
Section I.D for more information on our
projected emission reductions from
proposed Option 1 or 2). These emission
reductions would result in air quality
improvements in ozone and PM2.5; we
estimate that in 2045, the proposed
Option 1 would result in total annual
monetized ozone- and PM2.5-related
benefits of $12 and $33 billion at a 3
percent discount rate, and $10 and $30
billion at a 7 percent discount rate. In
the same calendar year, proposed
Option 2 would result in total annual
monetized ozone- and PM2.5-related
benefits of $9 and $26 billion at a 3
percent discount rate, and $8 and $23
billion at a 7 percent discount (see
Section VIII for discussion on quantified
and monetized health impacts). Given
the analysis we present in this proposal,
we currently believe that Option 1 may
be a more appropriate level of
stringency as it would result in a greater
level of achievable emission reduction
for the model years proposed, which is
consistent with EPA’s statutory
authority under Clean Air Act section
202(a)(3). These emission reductions
would result in widespread decreases in
ambient concentrations of pollutants
such as ozone and PM2.5. These
widespread projected air quality
improvements would play an important
role in addressing concerns from states,
local communities, and Tribal
governments about the contributions of
heavy-duty engines to air quality
challenges they face such as meeting
their obligations to attain or continue to
meet National Ambient Air Quality
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Standards (NAAQS), and to reduce
other human health and environmental
impacts of air pollution.
In addition to further reducing
emissions of NOX and other ozone and
PM2.5 precursors, as part of this
rulemaking we are proposing targeted
updates to the existing Heavy-Duty
Greenhouse Gas Emissions Phase 2
program (HD GHG Phase 2).6 The
proposed updates would apply to
certain CO2 standards for MYs 2027 and
later trucks that are appropriate
considering lead time, costs, and other
factors, including market shifts to zeroemission technologies in certain
segments of the heavy-duty vehicle
sector. The proposed updates are
intended to balance further
incentivizing zero and near-zero
emissions vehicle development with
ensuring that the standards achieve an
appropriate fleet-wide level of CO2
emissions reductions.
1. Industry Overview
Heavy-duty highway vehicles (also
referred to as ‘‘trucks’’ in this preamble)
range from vocational vehicles that
support local and regional construction,
refuse collection, and delivery work to
long-haul tractor-trailers that move
freight cross-country. This diverse array
of vehicles is categorized into weight
classes based on gross vehicle weight
ratings (GVWR) that span Class 2b
trucks and vans greater than 8,500 lbs
GVWR through Class 8 long-haul
tractors and other commercial vehicles
that exceed 33,000 lbs GVWR.7 These
vehicles are primarily powered by
diesel-fueled, compression-ignition (CI)
engines, although gasoline-fueled,
spark-ignition (SI) engines are common
in the lighter weight classes, and
6 81
FR at 73478 (October 25, 2016).
proposed rulemaking includes revised
criteria pollutant standards for engine-certified
Class 2b through 8 heavy-duty engines and
vehicles; this proposal also includes revised GHG
standards for Class 4 through 8 vehicles. Class 2b
and 3 vehicles with GVWR between 8,500 and
14,000 pounds are primarily commercial pickup
trucks and vans and are sometimes referred to as
‘‘medium-duty vehicles’’. The majority of Class 2b
and 3 vehicles are chassis-certified vehicles, and
EPA intends to include them in a future combined
light-duty and medium-duty rulemaking action,
consistent with E.O, 14037, Section 2a. Heavy-duty
engines and vehicles are also used in nonroad
applications, such as construction equipment;
nonroad heavy-duty engines and vehicles are not
the focus of this proposal. See Section I for more
discussion on the spectrum of heavy-duty vehicles
and how they relate to the proposed rule. As
outlined in Section C of this Executive Summary
and detailed in Section XII, this proposal also
includes limited amendments to regulations that
implement our air pollutant emission standards for
other industry sectors, including light-duty
vehicles, light-duty trucks, marine diesel engines,
locomotives, and various types of nonroad engines,
vehicles, and equipment.
7 This
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smaller numbers of alternative fuel
engines (e.g., liquified petroleum gas,
compressed natural gas) are found in the
heavy-duty fleet. Vehicles powered by
electricity, either in the form of battery
electric vehicles (BEVs) or fuel cell
electric vehicles (FCEVs) are also
increasingly entering the heavy-duty
fleet. The operational characteristics of
some commercial applications (e.g.,
delivery vehicles) can be similar across
several vehicle weight classes, allowing
a single engine, or electric power source
in the case of BEVs and FCEVs, to be
installed in a variety of vehicles. For
instance, engine specifications needed
for a Class 4 parcel delivery vehicle may
be similar to the needs of a Class 5
mixed freight delivery vehicle or a Class
6 beverage truck. Performance
differences needed to operate across this
range of vehicles can be achieved
through adjustments to chassis-based
systems (e.g., transmission, cooling
system) external to the engine.
2. The Need for Additional Emission
Control of NOX and Other Pollutants
From Heavy-Duty Engines
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Across the U.S., NOX emissions from
heavy-duty engines are important
contributors to concentrations of ozone
and PM2.5 and their resulting health
effects.8 9 Heavy-duty engines will
continue to be one of the largest
contributors to mobile source NOX
emissions nationwide in the future,
representing 32 percent of the mobile
source NOX emissions in calendar year
2045.10 Furthermore, it is estimated that
heavy-duty engines would represent 89
percent of the onroad NOX inventory in
calendar year 2045.11 Reducing NOX
emissions is a critical part of many
areas’ strategies to attain and maintain
the ozone and PM NAAQS; many state
and local agencies anticipate challenges
in attaining the NAAQS, maintaining
the NAAQS in the future, and/or
preventing nonattainment (see Section
II). Some nonattainment areas have
already been ‘‘bumped up’’ to higher
8 Zawacki et al, 2018. Mobile source contributions
to ambient ozone and particulate matter in 2025.
Atmospheric Environment, Vol 188, pg 129–141.
Available online: https://doi.org/10.1016/
j.atmosenv.2018.04.057.
9 Davidson et al, 2020. The recent and future
health burden of the U.S. mobile sector apportioned
by source. Environmental Research Letters.
Available online: https://doi.org/10.1088/17489326/ab83a8.
10 U.S. Environmental Protection Agency (2021).
2016v1 Platform. https://www.epa.gov/airemissions-modeling/2016v1-platform.
11 Han, Jaehoon. Memorandum to the Docket
EPA–HQ–OAR–2019–0055: ‘‘MOVES ModelingRelated Data Files (MOVES Code, Input Databases
and Runspecs) for the Proposed Heavy-Duty 2027
Standards’’. February 2022.
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classifications because of challenges in
attaining the NAAQS.12
In addition, emissions from heavyduty engines can significantly affect
individuals living near truck freight
routes. Based on a study EPA conducted
of people living near truck routes, an
estimated 72 million people live within
200 meters of a truck freight route (see
discussion in Section II.B.7). Relative to
the rest of the population, people of
color and those with lower incomes are
more likely to live near truck routes (see
Sections II.B and VII.H for additional
discussion on our analysis of
environmental justice impacts of this
proposal). This population includes
children, and in addition, childcare
facilities and schools can be in close
proximity to freight routes.13
Clean Air Act section 202(a)(3)(A)
requires EPA to set emission standards
for NOX, PM, HC, and CO that reflect
the greatest degree of emission
reduction achievable through the
application of technology that will be
available for the model year to which
such standards apply. Although heavyduty engines have become much cleaner
over the last decade, catalysts and other
technologies have evolved such that
harmful air pollutants can be reduced
even further.
Heavy-duty emissions that affect local
and regional populations are
attributable to several engine operating
modes and processes. Specifically, the
operating modes and processes
projected to contribute the most to the
heavy-duty NOX emission inventory in
2045 are medium-to-high load (36
percent), low-load (28 percent), and
aging (24 percent) (i.e., deterioration
and mal-maintenance of the engine’s
emission control system) (see Section VI
for more information on projected
inventory contributions from each
operating mode or process). These data
suggest that medium- and high-load
operating conditions continue to merit
concern, while also showing that
opportunities for significant additional
emission reductions and related air
quality improvements can be achieved
through provisions that encourage
emission control under low-load
operation and throughout an engine’s
12 For example, in September 2019 several 2008
ozone nonattainment areas were reclassified from
moderate to serious, including Dallas, Chicago,
Connecticut, New York/New Jersey and Houston,
and in January 2020, Denver. The 2008 NAAQS for
ozone is an 8-hour standard with a level of 0.075
ppm, which the 2015 ozone NAAQS lowered to
0.070 ppm.
13 Kingsley, S., Eliot, M., Carlson, L. et al.
Proximity of US schools to major roadways: a
nationwide assessment. J Expo Sci Environ
Epidemiol 24, 253–259 (2014). https://doi.org/
10.1038/jes.2014.5.
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operational life. Our approach for
provisions that address these aspects of
the emission inventory is outlined
below and described in more detail in
sections that follow.
As described in Section III, the
standards in proposed Options 1 and 2
would reduce emissions during a
broader range of operating conditions
that span nearly all in-use operation.
The standards in proposed Options 1
and 2 are based on technology
improvements which have become
available over the 20 years since the last
major rule was promulgated to address
emissions of NOX, PM, HC, and CO
(hereafter referred to as ‘‘criteria
pollutants’’) and toxic pollutants from
heavy-duty engines. As further detailed
in Section III, available data indicate
that emission levels demonstrated for
certification are not achieved under the
broad range of real-world operating
conditions.14 15 16 17 In fact, less than ten
percent of the data collected during a
typical test while the vehicle is operated
on the road is subject to EPA’s in-use,
on-the-road emission standards.18 These
testing data further show that NOX
emissions from heavy-duty diesel
vehicles are high during many periods
of vehicle operation that are not subject
to current on-the-road emission
standards. For example, ‘‘low-load’’
engine conditions occur when a vehicle
operates in stop-and-go traffic or is
idling; these low-load conditions can
result in exhaust temperature decreases
that then lead to the diesel engine’s
selective catalytic reduction (SCR)based emission control system
becoming less effective or ceasing to
function. Test data collected as part of
EPA’s manufacturer-run in-use testing
program indicate that this low-load
operation could account for more than
half of the NOX emissions from a
14 Hamady, Fakhri, Duncan, Alan. ‘‘A
Comprehensive Study of Manufacturers In-Use
Testing Data Collected from Heavy-Duty Diesel
Engines Using Portable Emissions Measurement
System (PEMS).’’ 29th CRC Real World Emissions
Workshop, March 10–13, 2019.
15 Sandhu, Gurdas, et al. ‘‘Identifying Areas of
High NOX Operation in Heavy-Duty Vehicles’’. 28th
CRC Real-World Emissions Workshop, March 18–
21, 2018.
16 Sandhu, Gurdas, et al. ‘‘In-Use Emission Rates
for MY 2010+ Heavy-Duty Diesel Vehicles’’. 27th
CRC Real-World Emissions Workshop, March 26–
29, 2017.
17 As noted in Section C of this Executive
Summary and discussed in Section III, testing
engines and vehicles while they are operating over
the road without a defined duty cycle is referred to
as ‘‘off-cycle’’ testing; as detailed in Section III, we
are proposing new off-cycle test procedures and
standards as part of this rulemaking.
18 Heavy-duty CI engines are currently subject to
off-cycle standards that are not limited to specific
test cycles, but we use the term ‘‘on-the-road’’ here
for readability.
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3. The Historic Opportunity for Clean
Air Provided by Zero-Emission Vehicles
We are at the early stages of a
significant transition in the history of
the heavy-duty on-highway sector—a
shift to zero-emission vehicle (ZEV)
technologies. This change is underway
and presents an opportunity for
significant reductions in heavy-duty
vehicle emissions. Major trucking fleets,
manufacturers and U.S. states have
announced plans to transition the
heavy-duty fleet to zero-emissions
technology, and over just the past few
years we have seen the early
introduction of zero-emission
technology into a number of heavy-duty
vehicle market segments.
Executive Order 14037 identifies
three potential regulatory actions for
EPA to consider: (1) This proposed rule
for heavy-duty vehicles for new criteria
pollutant standards and strengthening of
the Model Year 2027 GHG standards; (2)
a separate rulemaking to establish more
stringent criteria and GHG emission
standards for medium-duty vehicles for
Model Year 2027 and later (in
combination with light-duty vehicles);
and (3) a third rulemaking to establish
new GHG standards for heavy-duty
vehicles for Model Year 2030 and later.
This strategy will establish the EPA
regulatory path for the future of the
heavy-duty vehicle sector, and in each
of these actions EPA will consider the
critical role of ZEVs in enabling
stringent emission standards.
In addition to the proposed standards
and requirements for NOX and other air
pollutant emissions, we are also
proposing targeted revisions to the
already stringent HD GHG Phase 2
rulemaking, which EPA finalized in
2016.21 The HD GHG Phase 2 program
includes GHG emission standards
tailored to certain regulatory vehicle
categories in addition to heavy-duty
engines including: Combination
tractors; vocational vehicles; and heavyduty pickup trucks and vans. The HD
GHG Phase 2 program includes
progressively more stringent CO2
emission standards for HD engines and
vehicles; these standards phase in
starting in MY 2021 through MY 2027.
The program built upon the GHG Phase
1 program promulgated in 2011, which
set the first-ever GHG emission
standards for heavy-duty engines and
trucks.22
When the HD GHG Phase 2 rule was
promulgated in 2016, we established the
Phase 2 GHG standards and advanced
technology incentives on the premise
that electrification of the heavy-duty
market was unlikely to occur in the
timeframe of the program. However,
several factors have arisen since the
19 Sandhu, Gurdas, et al. ‘‘Identifying Areas of
High NOX Operation in Heavy-Duty Vehicles’’. 28th
CRC Real-World Emissions Workshop, March 18–
21, 2018.
20 The Agency published an ANPR on January 21,
2020 to present EPA’s early thinking on this
rulemaking and solicit feedback from stakeholders
to inform this proposal (85 FR 3306).
21 81 FR 73478 (October 25, 2016). Note that the
HD GHG Phase 2 program also includes coordinated
fuel efficiency standards established by the U.S.
Department of Transportation through the National
Highway Traffic Safety Administration, and those
standards were established in a joint rulemaking
process with EPA.
22 76 FR 57106, September 15, 2011.
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vehicle during a typical workday.19
Similarly, heavy-duty SI engines also
operate in conditions where their
catalyst technology becomes less
effective, resulting in higher levels of air
pollutants; however, unlike CI engines,
it is sustained medium-to-high load
operation where emission levels are less
certain.
As noted in this Section A.2 of the
Executive Summary, deterioration and
mal-maintenance of the engine’s
emission control system is also
projected to result in NOX emissions
that would represent a substantial part
of the HD inventory in 2045. To address
this problem, as part of our
comprehensive approach, both
proposed Options 1 and 2 include
longer regulatory useful life and
emission-related warranty requirements
that would maintain emission control
through more of the operational life of
heavy-duty vehicles (see Section IV for
more discussion on the proposed useful
life and warranty requirements).
Reducing NOX emissions from heavyduty vehicles would address health and
environmental issues raised by state,
local, and Tribal agencies in their
comments on the Advance Notice of
Proposed Rule (ANPR).20 In addition to
concerns about meeting the ozone and
PM2.5 NAAQS, they expressed concerns
about environmental justice, regional
haze, and damage to terrestrial and
aquatic ecosystems. They mentioned the
impacts of NOX emissions on numerous
locations, such as the Chesapeake Bay,
Narragansett Bay, Long Island Sound,
Joshua Tree National Park and the
surrounding Mojave Desert, the
Adirondacks, and other areas. Tribes
and agencies commented that NOX
deposition into lakes is harmful to fish
and other aquatic life forms on which
they depend for subsistence livelihoods.
They also commented that regional haze
and increased rates of weathering
caused by pollution are of particular
concern and can damage culturally
significant archeological sites.
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adoption of Phase 2 that have changed
our outlook for heavy-duty electric
vehicles. First, the heavy-duty market
has evolved such that in 2021, there are
a number of manufacturers producing
fully electric heavy-duty vehicles in a
number of applications. Second, the
State of California has adopted an
Advanced Clean Trucks program that
includes a manufacturer sales
requirement for zero-emission truck
sales, specifically that ‘‘manufacturers
who certify Class 2b–8 chassis or
complete vehicles with combustion
engines would be required to sell zeroemission trucks as an increasing
percentage of their annual California
sales from 2024 to 2035.’’ 23 Finally,
other states have signed a Memorandum
of Understanding establishing goals to
increase the heavy-duty electric vehicle
market.24 We are proposing that further
GHG reductions in the MY 2027
timeframe are appropriate considering
lead time, costs, and other factors,
including these developments to zeroemission technologies in certain
segments of the heavy-duty vehicle
sector. We discuss the impacts of these
factors on the heavy-duty market in
Section XI. As outlined in Section I.B
and detailed in Section XI, we are
proposing to increase the stringency of
the existing MY 2027 standards for
many of the vocational vehicle and
tractor subcategories, specifically those
where we project early introduction of
ZEVs. We are also considering whether
it would be appropriate in the final rule
to increase the stringency of the
standards even more than what we
propose for MYs 2027–2029, including
the potential for progressively more
stringent CO2 standards across these
three model years. Progressively
strengthening the stringency of the
standards for model years 2028 and
2029 could help smooth the transition
to ambitious greenhouse gas standards
for the heavy-duty sector starting as
soon as model year 2030. We believe
there is information and data that could
support higher projected penetrations of
HD ZEVs in the MY 2027 to 2029
timeframe and we request comment and
additional supporting information and
data on higher penetration rates, which
could serve as the basis for the increase
in the stringency of the CO2 standards
for specific Phase 2 vehicle
subcategories. For example, what
information and data are available that
23 CARB. ‘‘Notice of Decision: Advanced Clean
Truck Regulation.’’ June 2020. Available online at:
https://ww3.arb.ca.gov/regact/2019/act2019/
nod.pdf.
24 Fifteen states and one district sign Multi-State
MOU. https://www.nescaum.org/documents/
multistate-truck-zev-governors-mou-20200714.pdf.
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would support HD ZEV penetration
rates of 5 percent or 10 percent (or
higher) in this timeframe, and in what
HD vehicle applications and categories.
We are also requesting comment on an
aspect of the HD GHG Phase 2 advanced
technology incentive program.
EPA has heard from a number of
stakeholders urging EPA to put in place
policies to rapidly advance ZEVs in this
current rulemaking, and to establish
standards requiring 100 percent of all
new heavy-duty vehicles be zeroemission no later than 2035. The
stakeholders state that accelerating ZEV
technologies in the heavy-duty market is
necessary to prioritize environmental
justice in communities that are
impacted by freight transportation and
already overburdened by pollution.25
One policy EPA has been asked to
consider is the establishment of a ZEV
sales mandate (i.e., a nationwide
requirement for manufacturers to
produce a portion of their new vehicle
fleet as ZEVs). EPA is not proposing in
this action to establish a heavy-duty
ZEV mandate. EPA in this action is
considering how the development and
deployment of ZEVs can further the
goals of environmental protection and
best be reflected in the establishment of
EPA’s standards and regulatory program
for MY 2027 and later heavy-duty
vehicles. As discussed earlier in this
section, EPA will also be considering
the important role of ZEV technologies
in the upcoming light-duty and
medium-duty vehicle proposal for MY
2027 and later, and in the heavy-duty
vehicle proposal for MY 2030 and later.
EPA requests comment under this
proposal on how the Agency can best
consider the potential for ZEV
technologies to significantly reduce air
pollution from the heavy-duty vehicle
sector (including but not limited to the
topic of whether and how to consider
including specific sales requirements for
HD ZEVs).
4. Statutory Authority for This Action
As discussed in Section I, EPA is
proposing revisions to emission
standards and other requirements
applicable to emissions of NOX, PM,
HC, CO, and GHG from new heavy-duty
engines and vehicles under our broad
statutory authority to regulate air
pollutants emitted from mobile sources,
consistent with our history of using a
multi-pollutant approach to regulating
criteria pollutants and GHG emissions
from heavy-duty engines and vehicles.
Section 202(a)(1) of the Clean Air Act
25 Letter to EPA Administrator Michael Regan
from the Moving Forward Network. October 26,
2021.
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(CAA) requires the EPA to ‘‘by
regulation prescribe (and from time to
time revise) . . . standards applicable to
the emission of any air pollutant from
any class or classes of new motor
vehicles or new motor vehicle engines
. . . , which in his judgment cause, or
contribute to, air pollution which may
reasonably be anticipated to endanger
public health or welfare’’. Standards
under CAA section 202(a) take effect
‘‘after such period as the Administrator
finds necessary to permit the
development and application of the
requisite technology, giving appropriate
consideration to the cost of compliance
within such period.’’ Thus, in
establishing or revising CAA section
202(a) standards designed to reduce air
pollution that endangers public health
and welfare, EPA also must consider
issues of technological feasibility,
compliance cost, and lead time. EPA
may consider other factors such as
safety. There are currently heavy-duty
engine and vehicle standards for
emissions of NOX, PM, HC, CO, and
GHGs.
Under CAA section 202(a)(3)(A),
standards for emissions of NOX, PM,
HC, and CO emissions from heavy-duty
vehicles and engines are to ‘‘reflect the
greatest degree of emission reduction
achievable through the application of
technology which the Administrator
determines will be available for the
model year to which such standards
apply, giving appropriate consideration
to cost, energy, and safety factors
associated with the application of such
technology.’’ 26 Section 202(a)(3)(C)
requires that these standards apply for
no less than 3 model years and apply no
earlier than 4 years after promulgation.
Emission standards set under CAA
section 202(a) apply to vehicles and
engines ‘‘for their useful life.’’ CAA
section 202(d) directs EPA to prescribe
regulations under which the useful life
of vehicles and engines shall be
determined, and for heavy-duty vehicles
and engines establishes minimum
values of 10 years or 100,000 miles,
whichever occurs first, unless EPA
determines that greater values are
appropriate. CAA section 207(a) further
requires manufacturers to provide an
emissions warranty, and EPA set the
current warranty periods for heavy-duty
engines in 1983.27
As outlined in this executive
summary, the proposed program would
reduce heavy-duty emissions through
26 Section 202(a)(3)(A) and (C) apply only to
regulations applicable to emissions of these four
pollutants and do not apply to regulations
applicable to GHGs.
27 48 FR 52170, November 16, 1983.
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several major provisions pursuant to the
CAA authority described in this section.
Sections I.F and XIV of this preamble
further discuss our statutory authority
for this proposal; Section I.G further
describes the basis of our proposed
NOX, PM, HC, CO, and GHG emission
standards and other requirements.
Section XIII describes how this proposal
is also consistent with E.O. 14037,
‘‘Strengthening American Leadership in
Clean Cars and Trucks’’ (August 5,
2021), which directs EPA to consider
taking action to establish new NOX
standards for heavy-duty engines and
vehicles beginning with model year
2027.
B. Overview of the Regulatory Action
Our approach to further reduce air
pollution from highway heavy-duty
engines and vehicles through the
proposed program features several key
provisions. We co-propose options to
address criteria pollutant emissions
from heavy-duty engines. In addition,
this proposal would make targeted
updates to the existing Heavy-Duty
Greenhouse Gas Emissions Phase 2
program, proposing that further GHG
reductions in the MY 2027 timeframe
are appropriate considering lead time,
costs, and other factors, including
market shifts to zero-emission
technologies in certain segments of the
heavy-duty vehicle sector. We also
propose limited amendments to the
regulations that implement our air
pollutant emission standards for other
sectors (e.g., light-duty vehicles, marine
diesel engines, locomotives, various
types of nonroad engines, vehicles, and
equipment). Our proposed provisions
are briefly described in this Section I.B
and summarized in Section I.C. We
describe the proposed Options 1 and 2
in detail in the Sections III, IV, and XI.
We discuss our analyses of estimated
emission reductions, air quality
improvements, costs, and monetized
benefits of the proposed program in
Section I.D below, and these are
detailed in Sections V through X.
1. Overview of Criteria Pollutant
Program
The proposed provisions to reduce
criteria pollutant emissions can be
thought of in three broad categories: (1)
Controlling emissions under a broader
range of engine operating conditions, (2)
maintaining emission control over a
greater portion of an engine’s
operational life,28 and (3) providing
manufacturers with flexibilities to meet
28 As further discussed in Section IV.A, we use
‘‘operational life’’ to refer to when engines are in
use on the road.
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the proposed standards while clarifying
our regulations. Specifically, provisions
in the first category would include
updated test procedures and revised
emission standards, while those in the
second category would include
lengthened regulatory useful life and
emission warranty periods, as well as
several other updates to encourage
proper maintenance and repair. These
provisions would apply to heavy-duty
engines used in Class 2b through 8
vehicles.29 Provisions in the third
category would provide opportunities to
generate NOX emission credits that
provide manufacturers with flexibilities
to meet the proposed standards and
encourage the introduction of new
emission control technologies earlier
than required. This category also
includes our proposal to modernize our
current regulatory text, including
clarifications and updates for hybrid
electric, battery-electric, and fuel cell
electric heavy-duty vehicles.
Our discussion below focuses on the
revised emission standards and useful
life and warranty periods contained in
two regulatory options that we are
proposing: The proposed Option 1 and
the proposed Option 2. Although we
refer to the two regulatory options as the
proposed Option 1 and the proposed
Option 2, we are giving full
consideration to both options, as well as
the full range of options between them.
Both the proposed Option 1 and the
proposed Option 2 would begin in MY
2027, but the proposed Option 1 would
have a second step in MY 2031. Overall,
proposed Option 2 is less stringent than
the MY 2031 standards in the proposed
Option l because the proposed Option 2
has higher numeric NOX emission
standards and shorter useful life
periods. As discussed in Section D of
this Executive Summary and Section VI,
we project proposed Option 1 would
result in greater emission reductions
than proposed Option 2; Section I.G
summarizes the basis of our proposed
Options 1 and 2 with details on our
feasibility analysis for each option
presented in Section III. In addition to
the proposed Options 1 and 2, we
present an alternative (the Alternative)
that we also considered. The Alternative
is more stringent than either the
proposed Option 1 MY 2031 standards
or the proposed Option 2 because the
29 EPA plans to consider new standards for
chassis-certified Class 2b and 3 vehicles (GVWR
between 8,500 and 14,000 pounds) as part of a
future combined light-duty and medium-duty
rulemaking action, consistent with E.O. 14037. We
are not proposing changes to the standards or test
procedures for chassis-certified heavy-duty
vehicles. Instead, this proposal focuses on enginecertified products.
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Alternative has shorter lead time, lower
numeric NOX emission standards and
longer useful life periods. We note that
we currently are unable to conclude that
the Alternative is feasible in the MY
2027 timeframe over the useful life
periods in the Alternative in light of
deterioration in the emission control
technologies that we have evaluated to
date, and we expect that we would need
additional supporting data or other
information in order to determine that
the Alternative is feasible in the MY
2027 timeframe to consider adopting it
in the final rule.
The proposed Option 1 and proposed
Option 2 generally represent the range
of regulatory options, including the
standards and test procedures,
regulatory useful life and emissionrelated warranty periods and
implementation schedules that we are
currently considering in this
rulemaking, depending in part on any
additional comments and other
information we receive on the
feasibility, costs, and other impacts of
the proposed Options 1 and 2. We
request comment on all aspects of the
proposed Options 1 and 2, or other
alternatives roughly within the range of
options covered by the proposed
Options 1 and 2, including the revised
emission standards and useful life and
warranty periods, one and two-step
approaches, model years of
implementation and other provisions
described in this proposal. Based on
currently available information, in order
to consider adopting the Alternative in
the final rule, we believe we would
need additional supporting data or other
information to be able to conclude that
the Alternative is feasible in the MY
2027 timeframe. We request comment,
including relevant data and other
information, related to the feasibility of
the implementation model year,
numeric levels of the emission
standards, and useful life and warranty
periods included in the Alternative, or
other alternatives outside the range of
options covered by the proposed
Options 1 and 2.
We will continue learning about the
capability and durability of engine and
aftertreatment technologies through our
ongoing technology evaluations, as well
as any information provided in public
comments on this proposal. Section III
describes our plans for expanding on
the analyses developed for this
proposal.
2. Overview of Targeted Revisions to the
HD GHG Phase 2 Program
In addition to the proposed criteria
pollutant program provisions, we are
proposing to increase the stringency of
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17421
the existing GHG standards for MY 2027
trucks and requesting comment on
updates to the advanced technology
incentive program for electric vehicles.
We propose updates to select MY 2027
GHG standards after consideration of
the market shifts to zero-emission
technologies in certain segments of the
heavy-duty vehicle sector. These
proposed GHG provisions are based on
our evaluation of the heavy-duty EV
market for the MY 2024 through 2027
timeframe. While the HD Phase 2 GHG
standards were developed in 2016 based
on the premise that electrification of the
heavy-duty market beyond low volume
demonstration projects was unlikely to
occur in the timeframe of the program,
our current evaluation shows that there
are a number of manufacturers
producing fully electric heavy-duty
vehicles in several applications in
2021—and this number is expected to
grow in the near term. These
developments along with considerations
of lead time, costs and other factors
have demonstrated that further GHG
reductions in the MY 2027 timeframe
are appropriate. We expect school
buses, transit buses, delivery trucks
(such as box trucks or step vans), and
short haul tractors to have the highest
EV sales of all heavy-duty vehicle types
between now and 2030.30 We have
given careful consideration to an
approach that would result in targeted
updates to reflect the emerging HD EV
market without fundamentally changing
the HD GHG Phase 2 program as a
whole. Thus, we are proposing targeted
updates to the HD Phase 2 GHG
standards to account for the current
electrification of the market by making
changes to only those standards that are
impacted by these four types of electric
vehicles. We believe this proposal
considered the feasibility of
technologies, cost, lead time, emissions
impact, and other relevant factors, and
therefore these standards are
appropriate under CAA section 202(a).
We also are seeking comment on
changes to the advanced technology
credit program since the current level of
HD GHG Phase 2 incentives for
electrification may no longer be
appropriate for certain segments of the
HD EV market considering the projected
rise in electrification. We provide an
overview of this approach in this
Section I.C and detail our proposal in
Section XI.
30 See Section XI.B for more on the growing EV
market for these four vehicle types.
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C. Summary of the Major Provisions in
the Regulatory Action
1. Controlling Criteria Pollutant
Emissions Under a Broader Range of
Engine Operating Conditions
In the first broad category of
provisions to reduce criteria pollutant
emissions in this rulemaking, we are
proposing to reduce emissions from
heavy-duty engines under a range of
operating conditions through revisions
to our emissions standards and test
procedures. These revisions would
apply to both laboratory-based
standards and test procedures for both
heavy-duty CI and SI engines, as well as
the standards and test procedures for
heavy-duty CI engines on the road in the
real world.31
i. Proposed Laboratory Standards and
Test Procedures
For heavy-duty CI engines, we are
proposing new standards for laboratorybased tests using the current duty
cycles, the transient Federal Test
Procedure (FTP) and the steady-state
Supplemental Emission Test (SET)
procedure. These existing test
procedures require CI engine
manufacturers to demonstrate the
effectiveness of emission controls when
the engine is transitioning from low-tohigh loads or operating under sustained
high load, but do not provide for
demonstrating emission control under
sustained low-load operations. We are
proposing that laboratory
demonstrations for heavy-duty CI
engines would also include a new lowload cycle (LLC) test procedure to
demonstrate that emission controls are
meeting proposed LLC standards when
the engine is operating under low-load
and idle conditions. The proposed
addition of the LLC would help ensure
lower NOX emissions in urban areas and
other locations where heavy-duty
vehicles operate in stop-and-go traffic or
other low-load conditions.
For heavy-duty SI engines, we are
proposing new standards for their
laboratory demonstrations using the
current FTP duty cycle, and updates to
the current engine mapping procedure
to ensure the engines achieve the
highest torque level possible during
testing. We are proposing to add the
SET procedure to the heavy-duty SI
laboratory demonstrations; it is
currently only required for heavy-duty
CI engines. Heavy-duty SI engines are
increasingly used in larger heavy-duty
vehicles, which makes it more likely for
these engines to be used in higher-load
operations covered by the SET. We are
further proposing a new refueling
emission standard for incomplete
vehicles above 14,000 lb GVWR starting
in MY 2027.32 The proposed refueling
standard is based on the current
refueling standard that applies to
complete heavy-duty gasoline-fueled
vehicles. Consistent with the current
evaporative emission standards that
apply for these same vehicles, we are
proposing that manufacturers could use
an engineering analysis to demonstrate
that they meet our proposed refueling
standard.
Our proposed Option 1 and proposed
Option 2 NOX emission standards for all
defined duty cycles for heavy-duty CI
and SI engines are detailed in Table 1.
As shown, the proposed Option 1 NOX
standards would be implemented in two
steps beginning with MY 2027 and
becoming more stringent in MY 2031.
The proposed Option 2 NOX emission
standards would be implemented with a
single step in MY 2027. As noted in
Section B.1 of this Executive Summary,
overall, we consider proposed Option 2
to be less stringent than the standards in
the proposed Option 1 because
proposed Option 2 has higher numeric
NOX emission standards with similar
useful life periods as the proposed
Option 1 in MY 2027, and shorter length
of useful life periods than the proposed
Option 1 in MY 2031. In contrast, the
Alternative is more stringent than
proposed Option 1’s MY 2031 standards
(see Section III), and we currently do
not have information to support the
conclusion that the combination of
shorter lead time, lower numeric levels
of the standards and longer useful life
periods in the Alternative is feasible in
the MY 2027 timeframe based on the
emission control technologies we have
evaluated to date. See Section III for
more discussion on feasibility.
Consistent with our current approach
for criteria pollutants, the standards in
proposed Options 1 and 2, presented in
Table 1, are numerically identical for SI
and CI engines.33
TABLE 1—PROPOSED OPTIONS 1 AND 2 NOX EMISSION STANDARDS FOR HEAVY-DUTY CI AND SI ENGINES ON SPECIFIC
DUTY CYCLES
[Milligrams/horsepower-hour (mg/hp-hr)] a
Proposed Option 1
Proposed
Option 2
Model years 2031 and later
Model years
2027 and later
Model years
2027–2030
Duty cycle
All HD engines
FTP (transient mid/high load conditions) .............................
SET (steady-state conditions) ..............................................
LLC (low-load conditions) ....................................................
Spark ignition
HDE, light
HDE, and
medium HDE
35
35
90
Heavy HDE
through
intermediate
useful life
(IUL)
20
20
50
Heavy HDE
from IUL to full
useful life
(FUL)
Spark ignition
HDE, light
HDE, medium
HDE, heavy
HDE
40
40
100
50
50
100
20
20
50
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a The current FTP and SET standard for all HD engines is 0.20 g/hp-hr or 200 mg/hp-hr; we are proposing the LLC test procedure and therefore there is not a current standard for the LLC.
31 Duty cycle test procedures measure emissions
while the engine is operating over precisely defined
duty cycles in an emissions testing laboratory and
provide very repeatable emission measurements.
‘‘Off-cycle’’ test procedures measure emissions
while the engine is not operating on a specified
duty-cycle; this testing can be conducted while the
engine is being driven on the road (e.g., on a
package delivery route), or in an emission testing
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laboratory. We may also refer to off-cycle test
procedures in this preamble as ‘‘on the road’’
testing for simplicity. Both duty cycle and off-cycle
testing are conducted pre-production (e.g., for
certification) or post-production to verify that the
engine meets applicable duty cycle or off-cycle
emission standards throughout useful life (See
Section III.A and IV.K for more discussion).
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32 Some vehicle manufactures sell their engines or
‘‘incomplete vehicles’’ (i.e., chassis that include
their engines, the frame, and a transmission) to
body builders who design and assemble the final
vehicle.
33 See Section III for our proposed and alternative
PM, HC, and CO standards.
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ii. Proposed On-the-Road Standards and
Test Procedures
In addition to demonstrating emission
control over defined duty cycles in a
laboratory, heavy-duty CI engines must
be able to demonstrate emission control
over an undefined duty cycle while
engines are in use on the road in the real
world. Both proposed Options 1 and 2
include updates to the procedure for
‘‘off-cycle’’ testing, such that data
collected during a wider range of
operating conditions would be valid,
and therefore subject to emission
standards.34
Similar to the current approach,
emission measurements collected
during off-cycle testing would be
collected on a second-by-second basis.
We are proposing the emissions data
would be grouped into 300-second
windows of operation. Each 300-second
window would then be binned based on
the type of operation that the engine
performs during that 300-second period.
Specifically, the average power of the
engine during each 300-second window
would determine whether the emissions
during that window are binned as idle
(Bin 1), low-load (Bin 2), or medium-tohigh load (Bin 3).35
Our proposed 3-bin approach would
cover a wide range of operations that
occur in the real world—significantly
more in-use operation than today’s
requirements. Bin 1 would include
extended idle and other very low-load
operations, where engine exhaust
temperatures may drop below the
optimal temperature where SCR-based
aftertreatment works best. Bin 2 would
include a large fraction of urban driving
conditions, during which engine
exhaust temperatures are generally
moderate. Bin 3 would include higherpower operations, such as on-highway
driving that typically results in higher
exhaust temperatures and high catalyst
efficiencies.36 Given the different
operational profiles of each of these
three bins, we are proposing a separate
standard for each bin. The proposed
structure follows that of our current notto-exceed (NTE) off-cycle standards,
while covering a much broader range of
engine operation.
Table 2 presents our proposed Option
1 and Option 2 off-cycle standards for
NOX emissions from heavy-duty CI
engines. The proposed Option 2 offcycle NOX standards are higher (less
stringent) and have a shorter useful life
than the proposed Option 1 standards in
MY 2031. For the Alternative, our
assessment of currently available data
indicates that the off-cycle standard for
the medium/high load bin (Bin 3) would
not be feasible in the MY 2027
timeframe, and additional or different
technology would be necessary to meet
the Alternative off-cycle standards. See
Section III for details on the off-cycle
standards for other pollutants in the
proposed Options 1 and 2 and the
Alternative.
TABLE 2—PROPOSED OPTIONS 1 AND 2 OFF-CYCLE NOX STANDARDS FOR HEAVY-DUTY CI ENGINES
Proposed Option 1
Model years
2027–2030
Operation bin
All HD engines
jspears on DSK121TN23PROD with PROPOSALS2
idle (g/hr) ..............................................................................
low load (mg/hp-hr) ..............................................................
medium/high load (mg/hp-hr) ...............................................
Model years 2031 and later
Light HDE,
and medium
HDE
10
180
70
emission standards for incomplete
vehicles above 14,000 lb GVWR (see
Section III.E for more discussion).
34 As discussed in Section III, ‘‘off-cycle’’ testing
measures emissions while the engine is not
operating on a specified duty-cycle; this testing can
be conducted while the engine is being driven on
the road (e.g., on a package delivery route), or in
an emission testing laboratory.
35 Due to the challenges of measuring engine
power directly on in-use vehicles, we are proposing
to use the CO2 emission rate (grams per second) as
a surrogate for engine power; further, we propose
to normalize CO2 emission rates relative to the
nominal maximum CO2 rate of the engine (e.g.,
when an engine with a maximum CO2 emission rate
of 50 g/sec emits at a rate of 10 g/sec, its normalized
CO2 emission rate is 20 percent).
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2. Maintaining Criteria Pollutant
Emission Control Over a Greater Portion
of an Engine’s Operational Life
Reducing emissions under a broad
range of engine operating conditions is
one category of our proposed program
provisions. Maintaining emission
control over a greater portion of an
engine’s operational life is the second
broad category of proposed provisions.
The major elements in this category
include proposals to (1) extend the
regulatory useful life of heavy-duty
engines, (2) provide an opportunity for
manufacturers to use rapidly aged parts
necessary to demonstrate emission
performance over the regulatory useful
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Heavy HDE
through IUL
7.5
75
30
In addition to the proposed standards
for the defined duty cycle and off-cycle
test procedures, the proposed Options 1
and 2 include several other provisions
for controlling emissions from specific
operations in CI or SI engines. First, we
are proposing to allow CI engine
manufacturers to voluntarily certify to
the California Air Resources Board
(CARB) clean idle standards by adding
to EPA regulations an idle test
procedure that is based on an existing
CARB procedure.37 We are also
proposing to require a closed crankcase
ventilation system for all highway CI
engines to prevent crankcase emissions
from being emitted directly to the
atmosphere. See Section III.B for more
discussion on both the proposed idle
and crankcase provisions. For heavyduty SI, we are proposing refueling
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Proposed
Option 2
7.5
7.5
30
Heavy HDE
from IUL to
FUL
Model years
2027 and later
All HD engines
7.5
150
60
15
150
75
life, (3) lengthen emission warranty
periods, and 4) increase the likelihood
that emission controls will be
maintained properly through more of
the service life of heavy-duty engines.
Our proposals for each of these elements
is outlined below and detailed in
Section IV; unless explicitly stated
otherwise, proposals for each of these
elements would apply under both
proposed Options 1 and 2, as well as the
full range of options in between them.
i. Proposed Useful Life Periods
EPA is proposing to increase the
regulatory useful life mileage values for
new heavy-duty engines to better reflect
real-world usage, extend the emissions
durability requirement for heavy-duty
engines, and ensure certified emission
performance is maintained throughout
36 Because the proposed approach considers timeaveraged power, any of the bins could include some
idle operation and any of the bins could include
some high-power operation.
37 13 CCR 1956.8 (a)(6)(C)—Optional NO idling
X
emission standard.
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more of an engine’s operational life. For
proposed Option 1, Increases to useful
life values for heavy-duty engines
would apply in two steps, as discussed
in Section IV.A. For the first step for CI
engines, MY 2027 through 2030, we are
proposing useful life mileage values that
are approximately a midpoint between
the current useful life mileages and our
proposed CI engines MY 2031 and later
mileages. For the second step, we are
proposing useful life mileage values for
MY 2031 and later CI engines that cover
a majority of the estimated operational
life mileages, but less than the first outof-frame rebuild for these engines. The
proposed Option 1 first step for SI
engines in MY 2027 through 2030
would better align with the current
useful life mileages for GHG emission
standards applicable to these engines.
The proposed Option 1 second step
useful life mileage for SI engines for MY
2031 and later is based on the published
engine service life for heavy-duty
gasoline engines in the market today.
The useful life mileages in the
proposed Option 2 are shorter than
those in the proposed Option 1; we are
giving full consideration to the useful
life periods of proposed Options 1 and
2, and the range between the useful life
periods in the proposed Options. Our
proposed Option 1 and Option 2 useful
life periods for heavy-duty CI and SI
engines are presented in Table 3. See
Section IV for the useful periods of the
Alternative.38
TABLE 3—PROPOSED OPTIONS 1 AND 2 USEFUL LIFE PERIODS FOR HEAVY-DUTY CI AND SI ENGINES CRITERIA
POLLUTANT STANDARDS
Spark-ignition HDE
Model year
Compression-ignition
Light HDE
Miles
Miles
Current a ...........................................................
Proposed Option 1: 2027–2030 .......................
Proposed Option 1 d: 2031 and later ...............
Proposed Option 2: 2027 and later .................
110,000
155,000
200,000
150,000
Heavy HDE b c
Medium HDE
Years
10
12
15
10
Years
110,000
190,000
270,000
250,000
10
12
15
10
Miles
Years
185,000
270,000
350,000
325,000
10
11
12
10
Miles
435,000
600,000
800,000
650,000
Years
10
11
12
10
jspears on DSK121TN23PROD with PROPOSALS2
a Current useful life period for Spark-ignition HDE and Light HDE for GHG emission standards is 15 years or 150,000 miles. See 40 CFR
1036.108(d).
b We are also proposing to increase the hours-based useful life criterion from the current 22,000 hours for Heavy HDE to 32,000 hours for
model years 2027–2030 and 40,000 hours for model years 2031 and later.
c The Heavy HDE class includes certain SI engines (e.g., natural gas-fueled engines) intended for use in Class 8 vehicles.
d For MY 2031 and later Heavy HDE, the proposed Option 1 would include intermediate useful life periods of 435,000 miles, 10 years, or
22,000 hours, whichever comes first. See Section III for a discussion of the proposed Option 1 standards we propose to apply for the intermediate and full useful life periods.
ii. Proposed Durability Demonstration
Updates
The proposed longer useful life
periods outlined in Table 3 would
require manufacturers to extend their
durability demonstrations, which show
that the engines will meet applicable
emission standards throughout their
regulatory useful life. EPA regulations
require manufacturers to include
durability demonstration data as part of
an application for certification of an
engine family. Manufacturers typically
complete this demonstration by
following regulatory procedures to
calculate a deterioration factor (DF).
To address the need for accurate and
efficient emission durability
demonstration methods, EPA worked
with manufacturers and CARB to
address this concern through guidance
for MY 2020 and later engines.39 In
Section IV.F, we propose three methods
for determining DFs, consistent with the
recent guidance, including a new option
to bench-age the aftertreatment system
to limit the burden of generating a DF
over the proposed lengthened useful life
periods. We also propose to codify in
the EPA regulations three DF
verification options available to
manufacturers in recent guidance. The
proposed verification options would
confirm the accuracy of the DF values
submitted by manufacturers for
certification. We also introduce a test
program to evaluate a rapid-aging
protocol for diesel catalysts that we may
consider as an option for CI engine
manufacturers to use in their durability
demonstration.
EPA’s current emission-related
warranty periods range from 22 percent
to 54 percent of regulatory useful life.
As EPA is proposing to lengthen the
useful life periods in this rulemaking,
we are also proposing to lengthen the
emission warranty periods and increase
the fraction of useful life miles covered
under warranty. These proposed revised
warranty periods are expected to result
in better engine maintenance and less
tampering, helping to maintain the
benefits of the emission controls. In
addition, longer regulatory warranty
periods may lead engine manufacturers
to simplify repair processes and make
them more aware of system defects that
would be tracked and reported to EPA
over a longer period.
In Section IV.B, we provide detailed
discussion and request comment on
these four ways that longer emission
warranty periods may enhance longterm performance of emission-related
devices and systems. We also discuss
other impacts of lengthening regulatory
emission warranty periods and other
approaches that vary coverage and may
similarly ensure long-term in-use
emission performance.
EPA is proposing to lengthen the
emissions warranty periods for all
primary intended service classes to
cover a larger portion of the operational
lives of new heavy-duty engines. Our
proposed Option 1 warranty mileages
for MY 2031 are approximately 80
percent of the proposed useful life
mileages. The proposed Option 1 MY
2027 through 2030 mileages are
38 As noted in this Section C of the Executive
Summary, we are proposing refueling standards for
HD SI engines that are certified as incomplete
vehicles that are equivalent to the standards in
effect for complete heavy-duty vehicles. We
propose to apply the existing useful life periods for
the complete vehicle refueling standards (15 years
or 150,000 miles; see 40 CFR 1037.103(f) and
86.1805–16(d) for ‘‘MDPV’’ and ‘‘HDV’’) to the HD
SI engines certified as incomplete vehicles. See
preamble Section IV.A for more details.
39 U.S. EPA. ‘‘Guidance on Deterioration Factor
Validation Methods for Heavy-Duty Diesel Highway
Engines and Nonroad Diesel Engines equipped with
SCR.’’ CD–2020–19 (HD Highway and Nonroad).
November 17, 2020.
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iii. Proposed Emissions Warranty
Periods
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approximately midpoints between the
current and proposed Option 1 MY 2031
and later mileages. The proposed
Option 2 set of emission warranty
periods would match CARB’s Step 1
warranty periods that will already be in
effect beginning in model year 2022 for
engines sold in California.40 We believe
the proposed Option 2 mileages
represent an appropriate lower end of
the range we are considering for the
revised regulatory emission warranty
periods. Our proposed Option 1 and
proposed Option 2 emission warranty
periods are presented in Table 4.41 See
Section IV.B for updates in proposed
Options 1 and 2 to our years-based
warranty periods and add hours-based
warranty periods for all engine classes
to cover low average annual mileage
applications. We also considered an
alternative set of warranty periods that
are presented in Section IV.B.
TABLE 4—PROPOSED OPTIONS 1 AND 2 EMISSION-RELATED WARRANTY PERIODS FOR HEAVY-DUTY CI AND SI ENGINES
CRITERIA POLLUTANT STANDARDS
Spark-ignition HDE
Model year
Compression-ignition
Light HDE
Miles
Miles
Current .............................................
Proposed Option 1: 2027–2030 .......
Proposed Option 1: 2031 and later
Proposed Option 2: 2027 and later
50,000
110,000
160,000
110,000
iv. Proposed Provisions To Ensure LongTerm Emissions Performance
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In the ANPR, we introduced several
ideas for an enhanced, comprehensive
strategy to increase the likelihood that
emission controls will be maintained
properly through more of the
operational life of heavy-duty engines,
including beyond their useful life
periods. Our proposed updates to
maintenance provisions include
defining the type of maintenance
manufacturers may choose to
recommend to owners in maintenance
instructions, updating minimum
maintenance intervals for certain critical
emission-related components, and
outlining specific requirements for
maintenance instructions provided in
the owner’s manual.
We are proposing changes to the
owner’s manual and emissions label
requirements to ensure access to certain
maintenance information and improve
serviceability. We expect this additional
maintenance information to improve
factors that contribute to malmaintenance, which would result in
better service experiences for
independent repair technicians,
specialized repair technicians, owners
who repair their own equipment, and
possibly vehicle inspection and
maintenance technicians. We also
40 For SI engines, the Alternative 1 warranty
mileage matches the current useful life, consistent
with the approach for Light HDE Alternative 1
warranty.
41 In addition to exhaust standards, we are
proposing refueling standards for HD SI engines
that are certified as incomplete vehicles. The
onboard refueling vapor recovery systems necessary
to meet the proposed refueling standards will likely
build on existing evaporative emissions systems,
and we propose to apply the existing warranty
periods for evaporative emission control systems to
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Medium HDE
Heavy HDE
Years
Hours
NA
6,000
8,000
NA
50,000
150,000
210,000
110,000
Hours
Miles
NA
7,000
10,000
NA
100,000
220,000
280,000
150,000
believe that improving owner
experiences with operating and
maintaining heavy-duty engines can
reduce the likelihood of tampering.
v. Proposed Inducement Provisions
ANPR commenters indicated that
engine derates or ‘‘inducements’’ are a
significant source of operator
frustration.42 EPA currently has
guidance on potential options
manufacturers might utilize to meet
existing requirements through an
inducement strategy for their SCR-based
aftertreatment system.43 We are
proposing to codify inducement
provisions after considering
manufacturer designs and operator
experiences with SCR-based
aftertreatment systems. In Section IV.D,
we present the key principles we
followed in developing the proposed
inducement provisions, which includes
a focus on conditions that are within an
operator’s control, a multi-step derate
schedule, and a backup check to
override false inducements. We also
include a detailed set of requests for
comment highlighting the wide range of
adjustments we are currently
considering.
the ORVR systems (5 years or 50,000 miles). See
Preamble IV.B.1.
42 Engine derating is an aftertreatment design
strategy that reduces engine performance to induce
operators to maintain appropriate levels of highquality diesel emission fluid (DEF) in their SCRbased aftertreatment systems. Throughout this
preamble we refer to engine derates that derive from
DEF-related triggers as ‘‘inducements.’’
43 Kopin, Amy. Memorandum to docket EPA–
HQ–OAR–2019–0055. ‘‘Inducement-Related
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Hours
NA
11,000
14,000
NA
Miles
100,000
450,000
600,000
350,000
Hours
NA
22,000
30,000
NA
5
7
10
5
vi. Proposed Onboard Diagnostics
Provisions
Onboard diagnostics (OBD) refer to
systems of electronic controllers and
sensors required by current regulation to
detect malfunctions of engines and
emission controls. EPA’s existing OBD
program, promulgated in 2009, allows
manufacturers to demonstrate how the
OBD system they have designed to
comply with California OBD
requirements also complies with the
intent of the EPA OBD requirements.44
Although EPA maintains separate OBD
regulations, all manufacturers currently
seek OBD approval from CARB for OBD
systems in engine families applying for
50-state certification, and then use this
approval to demonstrate compliance
with EPA requirements.
In Section IV.C, we are proposing to
update our OBD regulations both to
better address newer diagnostic
methods and available technologies, and
to streamline provisions where possible.
We propose to incorporate by reference
the existing CARB OBD regulations
updated in 2019 as the starting point for
our updated OBD regulations.45 We are
proposing to exclude or revise certain
CARB provisions that we believe are not
appropriate for a federal program and
are proposing to include additional
elements to improve the usefulness of
Guidance Documents, and Workshop Presentation.’’
October 1, 2021.
44 See 40 CFR 86.010–18(a)(5).
45 CARB Final Rulemaking to Consider Technical
Status and Prosed Revisions to On-Board Diagnostic
System Requirements for Heavy-Engines, Passenger
Cars, Light-Duty Trucks, Medium Duty Vehicles
and Engines was approved and became effective on
July 31, 2013. California Code of Regulations
sections 1968.2 and 1971.1 available at: https://
ww3.arb.ca.gov/regact/2012/hdobd12/
hdobd12.htm.
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OBD systems for users (see Section IV.C
for details).
EPA is specifically proposing
additional OBD elements to improve the
robustness and usefulness of OBD
systems. These additional elements
include emission system health
monitors, an expanded list of publicly
available OBD parameters, additional
freeze frame data parameters, and
enabling certain self-testing capabilities
for owners. These proposed changes
would benefit the environment by
helping to reduce malfunctioning
emission systems in-use through access
to additional data that may be useful for
service technicians, state and local
inspection and maintenance operations,
and owners.
3. Other Proposed Compliance
Provisions and Flexibilities
In addition to the key program
provisions, we are also proposing
several provisions to provide
manufacturers with flexibility to meet
the proposed standards and encourage
the introduction of new emission
control technologies earlier than
required; these provisions would apply
under both proposed Options 1 and 2,
as well as the full range of options in
between them. These provisions include
our proposal to migrate and update the
compliance provisions of 40 CFR part
86, subpart A, to 40 CFR part 1036;
continue averaging, banking, and
trading (ABT) of credits generated
against our heavy-duty engine criteria
pollutant standards; provide incentives
for early adoption of technologies to
meet the standards; allow manufacturers
to generate NOX emission credits for
hybrid electric, battery electric, and fuel
cell electric vehicles (HEVs, BEVs, and
FCEVs); and make limited amendments
to regulations that implement our air
pollutant emission standards for other
industry sectors, including light-duty
vehicles, light-duty trucks, marine
diesel engines, locomotives, and various
types of nonroad engines, vehicles, and
equipment.
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i. Proposed Migration From 40 CFR Part
86, Subpart A
Heavy-duty criteria pollutant
regulations were originally codified into
40 CFR part 86, subpart A, in the 1980s.
We believe this rulemaking provides an
opportunity to clarify (and otherwise
improve) the wording of our existing
heavy-duty criteria pollutant regulations
in plain language and migrate them to
40 CFR part 1036.46 Part 1036, which
46 We are proposing to migrate some provisions
to parts 1065 and 1068 to apply broadly to other
sectors. Additionally, some current vehicle
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was created for the Phase 1 GHG
program, provides a consistent, updated
format for our regulations, with
improved organization. In general, this
migration is not intended to change the
compliance program previously
specified in part 86, except as
specifically proposed in this
rulemaking. See our summary of the
proposed migration in Section III.A, and
additional details in our memorandum
to the docket.47 The proposed
provisions of part 1036 would generally
apply for model years 2027 and later,
unless noted, and manufacturers would
continue to use part 86 in the interim.
ii. Proposed Opportunities for NOX
Emission Credits
We are proposing targeted revisions to
the current emissions ABT provisions to
account for specific aspects of the
broader proposed program. We are also
proposing an early adoption incentive
program that would recognize the
environmental benefits of loweremitting vehicles entering the fleet
ahead of required compliance dates for
the proposed standards. Through this
optional program, manufacturers who
demonstrate early compliance with the
proposed MY 2027 or MY 2031
standards would apply a multiplier to
emission credits generated under the
proposed ABT program (see Section
IV.H for details). We are also proposing
to offer NOX emission credits for HEVs,
BEVs and FCEVs based on the near-zero
or zero-tailpipe emissions performance
of these technologies, for HEVs or BEVs
and FCEVs, respectively, and after
consideration of ANPR comments. We
are choosing not to propose emission
credit multipliers for HEVs, BEVs, and
FCEVs. We believe that the potential
loss of emission reductions that could
result from providing credit multipliers
is not justified in light of the current
extent of technology development and
implementation. Manufacturers
choosing to generate NOX emission
credits from BEVs or FCEVs would need
to conduct testing and meet durability
requirements discussed in Section IV.
iii. Other Amendments
EPA has promulgated emission
standards for highway and nonroad
engines, vehicles, and equipment.
Section XII of this proposed rule
provisions in part 1037 refer to part 86 and we are
proposing to update those references in part 1037
as needed.
47 Stout, Alan; Brakora, Jessica. Memorandum to
docket EPA–HQ–OAR–2019–0055. ‘‘Technical
Issues Related to Migrating Heavy-Duty Highway
Engine Certification Requirements from 40 CFR part
86, subpart A, to 40 CFR part 1036’’. October 1,
2021.
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describes several amendments to
correct, clarify, and streamline a wide
range of regulatory provisions for many
of those different types of engines,
vehicles, and equipment. Section XII.A
includes technical amendments to
compliance provisions that apply
broadly across EPA’s emission control
programs to multiple industry sectors,
including light-duty vehicles, light-duty
trucks, marine diesel engines,
locomotives, and various other types of
nonroad engines, vehicles, and
equipment. Some of those amendments
are for broadly applicable testing and
compliance provisions in 40 CFR parts
1065, 1066, and 1068. Other cross-sector
issues involve making the same or
similar changes in multiple standardsetting parts for individual industry
sectors. The rest of Section XII describes
proposed amendments that apply
uniquely for individual industry sectors.
We are proposing amendments in two
areas of note for the general compliance
provisions in 40 CFR part 1068. First,
we are proposing to take a
comprehensive approach for making
confidentiality determinations related to
compliance information that companies
submit to EPA. We are proposing to
apply these provisions for all highway,
nonroad, and stationary engine, vehicle,
and equipment programs, as well as
aircraft and portable fuel containers.
Second, we are proposing provisions
that include clarifying text to establish
what qualifies as an adjustable
parameter and to identify the practically
adjustable range for those adjustable
parameters. The proposed adjustableparameter amendments also include
specific provisions related to electronic
controls that aim to deter tampering.
4. Targeted Revisions to the HD GHG
Phase 2 Program
As noted at the start of this Section
I.B, we have developed a proposed
approach to make targeted updates that
take into consideration the growing HD
electric vehicle market without
fundamentally changing the HD GHG
Phase 2 program as a whole. These
developments along with considerations
of lead time, costs and other factors
have demonstrated that further GHG
reductions in the MY 2027 timeframe
are appropriate. Specifically, we
propose to adjust the HD GHG Phase 2
vehicle GHG emission standards by
sales-weighting the projected heavyduty EV production levels of school
buses, transit buses, commercial
delivery trucks, and short-haul tractors
and by lowering the applicable emission
standards in MY 2027 accordingly. We
project these four vehicle types will
have the highest EV sales of all heavy-
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duty vehicle types between now and
2030. Because these four EV vehicle
types do not correspond directly with
the specific subcategories for standards
that we developed in HD GHG Phase 2
(subcategories differentiated by vehicle
weight, use, fuel type, etc.), we use EPA
certification data to determine which
subcategories of standards would be
impacted by EV production in MY 2027.
By sales-weighing the projected
production levels of the four EV vehicle
types in 2027, our proposed approach
adjusts 17 of the 33 MY 2027 Phase 2
vocational vehicle and tractor standards
and does not change any MY 2021 or
MY 2024 standards or any of the Class
2b/3 pickup truck and van standards.
We request comment on the proposed
approach to determine the threshold.
In addition to these proposed
standard adjustments, we are requesting
comment on options to update the
advanced technology incentive program
for electric and plug-in hybrid vehicles
beginning in MY 2024. These changes
may be appropriate to reflect that such
levels of incentives for electrification
may no longer be appropriate for certain
segments of the HD EV market. We are
trying to balance providing additional
incentives for the continued
development of zero and near-zero
emission vehicles without inadvertently
undermining the GHG emission
reductions from the HD GHG Phase 2
program with inappropriate incentives.
D. Projected Emission Reductions, Air
Quality Improvements, Costs, and
Benefits
Our analysis of the estimated
emission reductions, air quality
improvements, costs, and monetized
benefits of the proposed criteria
pollutant program is outlined below and
detailed in Sections V through X. While
the discussion below generally focuses
on our analysis of the proposed Option
1, we also discuss the proposed Option
2; additional information on analyses of
proposed Options 1 and 2 is included in
the sections that follow. As discussed in
Section III, we currently lack
information to show that the Alternative
is feasible in the MY 2027 timeframe
based on the emission control
technologies that we have evaluated to
date, and therefore we are not
presenting an analysis of the costs or
benefits of the Alternative. We expect
that we would need additional data
supporting the feasibility of the
Alternative to further consider it in the
development of the final rule.
The proposed provisions in Options 1
and 2, which are described in detail in
Sections III and IV, are expected to
reduce emissions from highway heavy-
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duty engines in several ways. We
project the proposed emission standards
for heavy-duty CI engines would reduce
tailpipe emissions of NOX; the
combination of the proposed low-load
test cycle and off-cycle test procedure
for CI engines would help to ensure that
the reductions in tailpipe emissions are
achieved in-use, not only under highspeed, on-highway conditions, but also
under low-load and idle conditions. We
also project reduced tailpipe emissions
of NOX, CO, PM, VOCs, associated air
toxics, and methane from the proposed
emission standards for heavy-duty SI
engines, particularly under cold-start
and high-load operating conditions. The
longer emission warranty and regulatory
useful life requirements for heavy-duty
CI and SI engines in the proposed
Options 1 and 2 would help maintain
the expected emission reductions for all
pollutants, including primary exhaust
PM2.5, throughout the useful life of the
engine. The onboard refueling vapor
recovery requirements for heavy-duty SI
engines in the proposed Options 1 and
2 would reduce VOCs and associated air
toxics. Table 5 summarizes the
projected reductions in heavy-duty
emission from the proposed Options 1
and 2 in 2045 and shows the significant
reductions in NOX emissions from the
proposal. In general, we estimate that
Option 2 would result in lower emission
reductions because of the less stringent
emission standards combined with
shorter useful life and warranty periods
than the proposed Option 1 in MY 2031.
Section VI and draft Regulatory Impact
Analysis (RIA) Chapter 5 provide more
information on our projected emission
reductions for proposed Options 1 and
2, as well as the Alternative.
17427
expected to increase over time as the
fleet turns over to new, compliant
engines.
Reductions in emissions of NOX,
VOC, PM2.5, and CO from the proposed
rule are projected to lead to decreases in
ambient concentrations of ozone, PM2.5,
NO2, and CO. The proposed Option 1
standards would significantly decrease
ozone concentrations across the
country, with a population-weighted
average decrease of over 2 ppb in
2045.48 Ambient PM2.5, NO2 and CO
concentrations are also predicted to
improve in 2045 as a result of the
proposed Option 1 program. The
emission reductions provided by the
proposed standards would be important
in helping areas attain the NAAQS and
prevent future nonattainment. In
addition, the proposed Option 1
standards are expected to result in
improvements in nitrogen deposition
and visibility, but they are predicted to
have relatively little impact on ambient
concentrations of air toxics.
We also used our air quality data from
modeling Option 1 to conduct a
demographic analysis of human
exposure to future air quality in
scenarios with and without the
proposed criteria pollutant standards in
place. To compare demographic trends,
we sorted 2045 baseline air quality
concentrations from highest to lowest
concentration and created two groups:
Areas within the contiguous U.S. with
the worst air quality and the rest of the
country. We found that in the 2045
baseline, the number of people of color
living within areas with the worst air
quality is nearly double that of nonHispanic Whites. We also found that the
largest predicted improvements in both
ozone and PM2.5 are estimated to occur
TABLE 5—PROJECTED HEAVY—DUTY in areas with the worst baseline air
EMISSION REDUCTIONS IN 2045 quality, where larger numbers of people
FROM THE PROPOSED OPTIONS 1 of color are projected to reside. More
details on our air quality modeling and
AND 2 STANDARDS
demographic analyses are included in
Section VII and draft RIA Chapter 6.
Percent reduction in highOur estimates of reductions in heavyway heavy-duty emissions
Pollutant
duty engine emissions, and associated
Proposed
Proposed
air quality impacts, are based on
Option 1
Option 2
manufacturers adding emissionsNOX ...................
61
47 reduction technologies in response to
Primary PM2.5 ...
26
24 the proposed Options 1 or 2 criteria
VOC ..................
21
20 pollutant standards, along with making
CO ....................
17
16 emission control components more
durable in response to the longer
The proposed criteria pollutant
regulatory useful life periods in the
program in proposed Options 1 and 2
proposed Options 1 or 2. We also
would also reduce emissions of other
estimate costs to both truck owners and
pollutants. For instance, the proposed
manufacturers attributable to the longer
Option 1 would result in a 27 percent
emission warranty for both the proposed
reduction in benzene and a 0.7 percent
Options 1 and 2. We estimate costs of
reduction in methane from highway
heavy-duty engines in 2045. Leading up
48 Due to resource constraints, we only conducted
to 2045, emission reductions are
air quality modeling for the proposed Option 1.
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the proposed Options 1 and 2 to both
manufacturers and truck owners in our
program cost analysis in Section V and
draft RIA Chapter 7.
Our evaluation of costs to
manufacturers includes direct costs (i.e.,
cost of materials, labor costs) and
indirect manufacturing costs (e.g.,
warranty, research and development).
The direct manufacturing costs include
individual technology costs for
emission-related engine components
and for exhaust aftertreatment systems.
Importantly, our analysis of direct
manufacturing costs includes the costs
of the existing emission control
technologies because we expect the
emissions warranty and regulatory
useful life provisions in the proposed
Options 1 and 2 to have some impact on
not only the new technology added to
comply with the proposed standards,
but also on any existing emission
control components. The cost estimates
thus reflect the portion of baseline case
engine hardware and aftertreatment
systems for which new costs would be
incurred due to the proposed warranty
and useful life provisions, even absent
any changes in the level of emission
standards. The indirect manufacturing
costs in our analysis include warranty
costs, research and development costs,
profits and other indirect costs. We
combine direct and indirect
manufacturing costs to calculate total
technology costs, which we then add to
operating costs in our calculation of
program costs.
As part of our evaluation of operating
costs, we estimate costs truck owners
incur to repair emission control system
components. Our repair cost estimates
are based on industry data showing the
amount spent annually by truck owners
on different types of repairs, and our
estimate of the percentage of those
repairs that are related to emission
control components. Our analysis of this
data shows that extending the useful life
and emission warranty periods would
lower emission repair costs during
several years of operation for several
vehicle types. More discussion on our
emission repair costs estimates of the
proposed Options 1 and 2 criteria
pollutant standards is included in
Section V, with additional details
presented in draft RIA Chapter 7.
We combined our estimates of
emission repair costs with other
operating costs (i.e., urea/DEF, fuel
consumption) and technology costs to
calculate total program costs. Our
analysis of proposed Option 1 shows
that total costs for the criteria pollutant
program relative to the baseline (or no
action scenario) range from $1.8 billion
in 2027 to $2.3 billion in 2045 (2017
dollars, undiscounted, see Table V–16).
We estimate that proposed Option 2
would result in higher costs than the
proposed Option 1 in 2045. We expect
that the same emission control
technologies would be needed to meet
both the proposed Option 1 and 2
standards, which would result in the
same direct technology costs in both
cases. The higher projected costs of the
proposed Option 2 relative to the
proposed Option 1 result from our
expectation that the shorter useful life
and emission warranty periods of the
proposed Option 2 compared to
proposed Option 1 in MY 2031 and later
would lead to higher emission control
system repair costs for proposed Option
2 than the proposed Option 1 (i.e.,
shorter emissions warranty periods
result in higher emission repair costs in
proposed Option 2) (see Section V for
details). Overall, the analysis shows that
the costs of proposed Option 1 are less
than the costs of proposed Option 2.
The present value of program costs for
proposed Options 1 and 2, and
additional details are presented in
Section V.
Section VIII presents our analysis of
the human health benefits associated
with the proposed Options 1 and 2. We
estimate that in 2045, the proposed
Option 1 would result in total annual
monetized ozone- and PM2.5-related
benefits of $12 and $33 billion at a 3
percent discount rate, and $10 and $30
billion at a 7 percent discount rate.49 In
the same calendar year, proposed
Option 2 would result in total annual
monetized ozone- and PM2.5-related
benefits of $9 and $26 billion at a 3
percent discount rate, and $8 and $23
billion at a 7 percent discount. These
benefits only reflect those associated
with reductions in NOX emissions (a
precursor to both ozone and
secondarily-formed PM2.5) and directlyemitted PM2.5 from highway heavy-duty
engines. There are additional human
health and environmental benefits
associated with reductions in exposure
to ambient concentrations of PM2.5,
ozone, and NO2 that EPA has not
quantified due to data, resource, or
methodological limitations. There
would also be benefits associated with
reductions in air toxic pollutant
emissions that result from the proposed
program, but we did not attempt to
monetize those impacts due to
methodological limitations. The
estimated benefits of the proposed
Options 1 and 2 would be larger if we
were able to monetize all unquantified
benefits at this time. More detailed
information about the benefits analysis
conducted for the proposal, including
the present value of program benefits for
Options 1 and 2, is included in Section
VIII and draft RIA Chapter 8.
We compare total monetized health
benefits to total costs associated with
the proposed Options 1 and 2 in Section
IX. Table 6 shows that annual benefits
of the proposed Option 1 would be
larger than the annual costs in 2045,
with annual net benefits of $9 and $31
billion assuming a 3 percent discount
rate, and net benefits of $8 and $28
billion assuming a 7 percent discount
rate.50 Annual benefits would also be
larger than annual costs in 2045 for the
proposed Option 2, although net
benefits would be slightly lower than
from the proposed Option 1 (net
benefits of proposed Option 2 would be
$6 and $23 billion at a 3 percent
discount rate, and net benefits of $5 and
21 billion at a 7 percent discount rate).
For both the proposed Options 1 and 2,
benefits also outweigh the costs when
expressed in present value terms and as
equalized annual values.
TABLE 6—2045 COSTS, BENEFITS AND NET BENEFITS OF THE PROPOSED OPTION 1 AND OPTION 2
[Billions, 2017$] a b
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Proposed Option 1
3% discount
2045:
Benefits .....................................................................................................
Costs .........................................................................................................
49 2045 is a snapshot year chosen to approximate
the annual health benefits that occur in a year in
which the proposed program would be fully
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$12–$33
2.3
implemented and when most of the regulated fleet
would have turned over.
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Proposed Option 2
7% discount
$10–$30
2.3
3% discount
$9.1–$26
2.9
7% discount
$8.2–$23
2.9
50 The range of benefits and net benefits reflects
a combination of assumed PM2.5 and ozone
mortality risk estimates and selected discount rate.
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TABLE 6—2045 COSTS, BENEFITS AND NET BENEFITS OF THE PROPOSED OPTION 1 AND OPTION 2—Continued
[Billions, 2017$] a b
Proposed Option 1
3% discount
Net Benefits ..............................................................................................
9.2–31
Proposed Option 2
7% discount
8.1–28
3% discount
7% discount
6.2–23
5.3–21
a All
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benefits estimates are rounded to two significant figures; numbers may not sum due to independent rounding. The range of benefits (and
net benefits) in this table are two separate estimates and do not represent lower- and upper-bound estimates, though they do reflect a grouping
of estimates that yield more and less conservative benefits totals. The costs and benefits in 2045 are presented in annual terms and are not discounted. However, all benefits in the table reflect a 3 percent and 7 percent discount rate used to account for cessation lag in the valuation of
avoided premature deaths associated with long-term exposure.
b The benefits associated with the standards presented here do not include the full complement of health, environmental, and climate-related
benefits that, if quantified and monetized, would increase the total monetized benefits.
Section X examines the potential
impacts of the proposed standards on
heavy-duty vehicles (sales, mode shift,
fleet turnover) and employment in the
heavy-duty industry. The proposed
standards may impact vehicle sales due
to both changes in purchase price and
longer emission warranty mileage
requirements; these effects may show up
as increased purchases of more new
vehicles than usual before the proposed
standards come into effect, in
anticipation of higher prices after the
proposed standards (‘‘pre-buy’’). The
proposed standards may also reduce
sales after the proposed standards
would be in place (‘‘low-buy’’). In this
proposal, we suggest an approach to
quantify potential impacts on vehicle
sales due to new emission standards; we
also provide an example of how the
results could be applied to the final
regulatory analysis for this rule in draft
RIA Chapter 10.1. Our example results
for proposed Option 1 suggest pre- and
low-buy for Class 8 trucks may range
from zero to approximately two percent
increase in sales over a period of up to
8 months before the 2031 standards
begin (pre-buy), and a decrease in sales
from zero to approximately two percent
over a period of up to 12 months after
the 2031 standards begin (low-buy). We
have provided the example results as
information for commenters to consider
and provide input to EPA on this type
of approach for quantifying how
emissions regulations may impact
heavy-duty vehicle sales fleet turnover.
Based on input we receive, we may
consider using this type of analysis in
the final rule to inform both the
potential impacts on vehicle sales, and
the related impacts on employment in
the heavy-duty industry. We expect
little mode shift due to the proposed
standards because of the large difference
in cost of moving goods via trucks
versus other modes of transport (e.g.,
planes or barges).
Employment impacts of the proposed
standards depend on the effects of the
standards on sales, the share of labor in
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the costs of the standards, and changes
in labor intensity due to the standards.
We quantify the effects of costs on
employment, and we discuss the effects
due to sales and labor intensity
qualitatively. This partial quantification
of employment impacts estimates that
increased costs of vehicles and parts
would, by itself and holding labor
intensity constant, be expected to
increase employment by 400 to 2,200
job-years in 2027, and 300 to 1,800 jobyears in 2032 under proposed Option
1.51 Employment would be expected to
increase by 400 to 2,200 job years, and
300 to 1,500 job years in 2027 and 2032
respectively under proposed Option 2.
See Section X for further detail on
limitations and assumptions of this
analysis.
Finally, the projected cost and GHG
emission impacts of the proposed
changes to the HD GHG Phase 2
program are described in Section XI.E.
E. Summary of Specific Requests for
Comments
We are requesting comment on all
aspects of this proposed rulemaking. In
addition, as detailed in the sections that
follow, we are specifically requesting
comments from stakeholders on a
variety of key topics throughout this
proposed to inform the final rulemaking
process. In this section we highlight
topics on which we believe it would be
especially beneficial to receive
comments from stakeholders, or which
may be of most interest to stakeholders.
Section III presents extensive
information and analyses, including two
options for the proposed criteria
pollutant standards, to provide notice
that EPA will be considering a range of
numeric emission standard values and
implementation dates in the final rule.
We are requesting comment on the
proposed Options 1 and 2, as well as the
Alternative, standards for each duty
cycle, as well as the one- and two-step
51 Where a job-year is, for example, one year of
full-time work for one person, or one year of halftime work for two people.
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approaches in proposed Options 1 and
2, respectively, and the implementation
dates of MYs 2027 and 2031. In
addition, we are requesting input on
several aspects of the proposed new LLC
duty cycle for heavy-duty CI engines
and applying the SET duty cycle to
heavy-duty SI engines (see Section III).
We are also requesting comment on
several aspects of the proposed off-cycle
standards for heavy-duty CI engines,
including the levels of the standards in
proposed Options 1 and 2 and the
specific operating range covered by each
bin, and whether off-cycle standards
and in-use testing should also apply for
SI engines. For SI engines, we request
comment on our proposed refueling HC
emission standard for incomplete
vehicles above 14,000 lb GVWR,
including requests for comment and
data to inform test procedure updates
we should consider to measure HC
emissions from these larger fuel systems
and vehicles. We are also requesting
comment on whether EPA should
finalize interim standards for testing
used to verify that the engine meets the
standards through useful life (i.e., in-use
testing that occurs after the vehicle
enters commerce). Typically, EPA sets
the same standards for in-use testing
and certification testing but, in some
cases, we have provided higher in-use
standards to give manufacturers time to
gain experience with the new
technology needed to meet the
standards.52 As outlined in this
Executive Summary and discussed in
Sections III and IV, we are proposing to
significantly lower NOX emission
standards and to significantly increase
the regulatory useful life for heavy-duty
on highway engines, which would
require manufactures to develop and
produce additional engine and
aftertreatment technology. Due to the
combination of lower (more stringent)
numeric standards and longer useful
periods included in our proposal, we
are requesting comment on whether
52 See
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EPA should finalize in-use standards
that are 40 to 100 percent higher than
the proposed Option 1 standards for MY
2027 to MY 2033 engines.
In Section IV we detail our requests
for comment on a number of topics
related to our proposed lengthened
useful life and warranty periods, as well
as other compliance provisions and
flexibilities. For instance, we are
requesting stakeholder input on our
proposed useful life and warranty
periods, as well as the range of options
covered by the proposed Options 1 and
2, or other alternatives outside of that
range. In addition to the proposed
warranty periods, we request comment
on other approaches to warranty, such
as graduated warranty phases, that may
similarly ensure long-term in-use
emission performance with a smaller
impact on the purchase price. We
further request comment on our
proposed provisions to increase the
likelihood that emission controls will be
maintained properly through more of
the service life of heavy-duty engines
(e.g., revise inducement strategies,
improve serviceability). In addition, we
are interested in stakeholder input on
our proposed approaches for the
durability demonstration that
manufacturers are required to include
their application for certification (see
Section IV.F for details). We are also
interested in stakeholder input on our
proposed requirements for
manufacturers choosing to generate NOX
emission credits from BEVs or FCEVs,
as well as whether EPA should consider
for this final rule, or other future rules,
restrictions for NOX emission credits in
the longer term (e.g., beyond MY 2031)
(See Section IV.I for details).
Throughout Sections III and IV, we
discuss areas where our proposal differs
from the California Air Resources Board
(CARB) Heavy-Duty Omnibus
Rulemaking, and request comment on
our proposal, including whether it is
appropriate to harmonize the federal
and CARB regulatory programs more in
light of the authority and requirements
of CAA section 202, and the benefits or
challenges if EPA were to finalize
particular aspects of its program that are
or are not fully aligned with the
Omnibus.
There are also several topics that we
are requesting comment on that relate to
the analyses that support our proposal.
For instance, we are interested in
stakeholder input on our approach for
estimating emission reductions from
lengthening useful life and warranty
periods (see Section VI for details). We
are also interested in comments on our
estimate of repair costs for emission
control system components (see Section
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V for details). We request comment on
the method we outline to estimate
potential impacts of a proposed
regulation on heavy-duty vehicle sales;
we also request comment on approaches
to estimate employment impacts
attributable to the proposed rule (see
Section X for details).
We are also interested in input from
environmental justice stakeholders and
underserved and overburdened
communities, including children’s
health stakeholders, regarding the need
for revised standards and how heavyduty vehicles affect communities (see
Section II); the air quality improvements
we project from this proposal and how
they are distributed (see Section VII);
and ways the proposal could be
improved to advance environmental
protection for all people, including
people of color, low-income
communities, and those who live near
highways or in heavily trafficked areas
with frequent truck congestion and
idling, such as ports.
In Section XI, we request comment in
a number of areas related to the
proposed updates to the HD GHG Phase
2 program for certain heavy-duty
vehicles that are shifting to zeroemission vehicles. We are considering
whether it would be appropriate in the
final rule to increase the stringency of
the standards even more than what we
propose. Therefore, we request
information on heavy-duty electric
vehicle sales projections, including for
what HD vehicle types, to help inform
our HD electric vehicle sales projections
in the MY 2024 through MY 2029
timeframe. We also are considering
whether to establish more stringent
standards beyond MY 2027, specifically
in MY 2028 and MY 2029 using the
methodology described in Section
XI.C.1. We request comment on
appropriate stringency and supporting
data for each of those model years.
We are also interested in stakeholder
input that supports changes to the
advanced technology credit multiplier
approach under consideration. In
addition, we request comment under
this proposal on how EPA can best
consider the potential for ZEV
technology to significantly reduce air
pollution from the heavy-duty vehicle
sector, including whether and how to
consider including specific sales
requirements for HD ZEVs.
For these and all requests for
comment detailed throughout the
proposal, stakeholders are encouraged
to provide their rationale and any
available data that supports to their
perspectives.
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I. Introduction
A. Brief Overview of the Heavy-Duty
Truck Industry
Heavy-duty highway vehicles (also
referred to as ‘‘trucks’’ in this preamble)
range from commercial pickup trucks to
vocational vehicles that support local
and regional transportation,
construction, refuse collection, and
delivery work, to line-haul tractortrailers that move freight cross-country.
This diverse array of vehicles is
categorized into weight classes based on
gross vehicle weight ratings (GVWR).
These weight classes span Class 2b
pickup trucks and vans from 8,500 to
10,000 lbs GVWR through Class 8 linehaul tractors and other commercial
vehicles that exceed 33,000 lbs
GVWR.53 54
Heavy-duty highway vehicles are
primarily powered by diesel-fueled,
compression-ignition (CI) engines.
However, gasoline-fueled, spark-ignition
(SI) engines are common in the lighter
weight classes, and smaller numbers of
alternative fuel engines (e.g., liquified
petroleum gas, compressed natural gas)
are found in the heavy-duty fleet.
Vehicles powered by electricity, either
in the form of battery electric vehicles
(BEVs) or fuel cell electric vehicles
(FCEVs) are also increasingly entering
the heavy-duty fleet. The operational
characteristics of some commercial
applications (e.g., delivery vehicles) can
be similar across several vehicle weight
classes, allowing a single engine, or
electric power source in the case of
BEVs and FCEVs, to be installed in a
variety of vehicles. For instance, engine
specifications needed for a Class 4
parcel delivery vehicle may be similar
53 This proposed rulemaking includes revised
criteria pollutants standards for engine-certified
Class 2b through 8 heavy-duty engines and
vehicles; this proposal also includes revised GHG
standards for Class 4 through 8 vehicles. Class 2b
and 3 vehicles with GVWR between 8,500 and
14,000 pounds are primarily commercial pickup
trucks and vans and are sometimes referred to as
‘‘medium-duty vehicles’’. The majority of Class 2b
and 3 vehicles are chassis-certified vehicles and
will be included in a future combined light-duty
and medium-duty rulemaking action, consistent
with E.O. 14037, Section 2a. Heavy-duty engines
and vehicles are also used in nonroad applications,
such as construction equipment; nonroad heavyduty engines and vehicles are not the focus of this
proposal. See Section I for more discussion on the
spectrum of heavy-duty vehicles and how they
relate to the proposed rule. See Sections I.B and III
for more discussion on the spectrum of heavy-duty
vehicles and how they relate to the proposed rule.
54 The focus of this proposal is on highway heavyduty engines and vehicles. However, we are also
proposing limited amendments to regulations that
implement our air pollutant emission standards for
other sectors, including light-duty vehicles, lightduty trucks, marine diesel engines, locomotives,
and various types of nonroad engines, vehicles, and
equipment (see Section XII).
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to the needs of a Class 5 mixed freight
delivery vehicle or a Class 6 beverage
truck. Any performance differences
needed to operate across this range of
vehicles can be achieved through
adjustments to chassis-based systems
(i.e., transmission, cooling system)
external to the engine.
The industry that designs and
manufactures these heavy-duty vehicles
is composed of three primary segments:
Vehicle manufacturers, engine
manufacturers and other major
component manufacturers, and
secondary manufacturers (i.e., body
builders). Some vehicle manufacturers
are vertically integrated, designing,
developing, and testing their engines inhouse for use in their vehicles, while
others purchase some or all of their
engines from independent engine
suppliers. Today, only one major
independent engine manufacturer
supports the heavy-duty truck industry,
though some vehicle manufactures sell
their engines or ‘‘incomplete vehicles’’
(i.e., chassis that include their engines,
the frame, and a transmission) to body
builders who design and assemble the
final vehicle. Each of these
subindustries is often supported by
common suppliers for subsystems such
as transmissions, axles, engine controls,
and emission controls.
In addition to the manufacturers and
suppliers responsible for producing
highway heavy-duty vehicles, an
extended network of dealerships, repair
and service facilities, and rebuilding
facilities contribute to the sale,
maintenance, and extended life of these
vehicles and engines. Heavy-duty
vehicle dealerships offer customers a
place to order vehicles from a specific
manufacturer and include service
facilities for those vehicles and engines.
Dealership service technicians are
trained to perform regular maintenance
and make repairs, which generally
include repairs under warranty and in
response to manufacturer recalls. Some
trucking fleets, businesses, and large
municipalities benefit from hiring their
own technicians to service their
vehicles in their own facilities. Many
refueling centers along major trucking
routes have also expanded their
facilities to include roadside assistance
and service stations to diagnose and
repair common problems.
Heavy-duty CI engines installed in the
larger weight classes of vehicles are
designed to be rebuilt. Dealerships and
other service facilities are generally
equipped to replace common
components, such as pistons and
bearings that wear over time. However,
large-scale (i.e., ‘‘out-of-frame’’) engine
overhauls that replace most of the
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engine components require a more
sophisticated process that only a limited
number of facilities provide. Some
heavy-duty engine manufacturers have
established their own rebuilding
facilities as a separate branch of their
operations and others work with
independent rebuilding factories that
are affiliated with multiple engine
manufacturers. Rebuilding allows
owners to extend the life of their
engines at a lower cost than purchasing
a replacement vehicle, which has made
the practice common for some heavyduty engines.
The end-users for highway heavyduty vehicles are as diverse as the
applications for which these vehicles
are purchased. Smaller weight class
heavy-duty vehicles are commonly
purchased by delivery services,
contractors, and municipalities. The
middle weight class vehicles tend to be
commercial vehicles for businesses and
municipal work that transport people
and goods locally and regionally or
provide services such as utilities.
Vehicles in the heaviest weight classes
are generally purchased by businesses
with high load demands, such as
construction, towing or refuse
collection, or freight delivery fleets and
owner-operators with both load and
speed demands for regional and longhaul goods movement. The competitive
nature of the businesses and owneroperators that purchase and operate
highway heavy-duty vehicles means
that any time the vehicle is unable to
operate due to maintenance or repair
(i.e., downtime) can lead to a loss in
income. This need for reliability drives
much of the truck and engine
manufacturers’ innovation and research
to meet the needs of their customers.
B. History of Emission Standards for
Heavy-Duty Engines and Vehicles
Emission standards for heavy-duty
highway engines in the U.S. were first
issued by the Department of Health,
Education, and Welfare in the 1960s.
These standards and the corresponding
certification and testing procedures
were codified at 45 CFR part 1201. In
1972, shortly after EPA was created as
a federal agency and given
responsibility for regulating heavy-duty
engines, EPA published new standards
and updated procedures while
migrating the regulations to 40 CFR part
85 as part of the effort to consolidate all
EPA regulations in a single location.55
EPA created 40 CFR part 86 in 1976 to
reorganize emission standards and
certification requirements for light-duty
55 See Section I.G for additional discussion on
EPA’s Statutory Authority relevant to this proposal.
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vehicles and heavy-duty highway
engines. In 1985, EPA promulgated new
standards for heavy-duty highway
engines, codifying the standards in 40
CFR part 86, subpart A. Since then, EPA
has promulgated several rules for
highway heavy-duty engines and
vehicles to set new and more stringent
emission standards for criteria
pollutants and precursors,56 to set
requirements for controlling evaporative
and refueling emissions,57 to establish
emission control programs for
greenhouse gases (GHGs), and to add or
revise certification procedures.58
EPA’s criteria pollutant regulatory
programs for the heavy-duty highway
industry apply to engines.59 Our
regulations require that engine
manufacturers identify the ‘‘primary
intended service class’’ for each engine
by considering the vehicles for which
they design and market their engines.
Heavy-duty CI engines are specified as
light heavy-duty engine (Light HDE),
medium heavy-duty engine (Medium
HDE), or heavy heavy-duty engine
(Heavy HDE) based largely on the
weight class of the vehicles in which the
engines are expected to be installed and
the potential for rebuild. SI heavy-duty
engines are generally specified as a
single spark-ignition HDE service class
unless they are designed or intended for
use in the largest heavy-duty vehicles,
and therefore considered heavy HDEs.60
EPA sets emission standards and other
regulatory provisions, including
regulatory useful life and emissions
warranty periods, that are targeted for
the operational characteristics of each
primary intended service class.
In the 1990s, EPA issued increasingly
stringent standards for NOX, CO, HC,
56 For example, oxides of nitrogen (NO ),
X
hydrocarbons (HC), particulate matter (PM) and
carbon monoxide (CO).
57 See Section III.E for more discussion on
controlling evaporative and refueling emissions
from light- and heavy-duty vehicles.
58 U.S. Environmental Protection Agency. ‘‘EPA
Emission Standards for Heavy-Duty Highway
Engines and Vehicles,’’ Available online: https://
www.epa.gov/emission-standards-reference-guide/
epa-emission-standards-heavy-duty-highwayengines-and-vehicles. (last accessed June 25, 2021).
59 EPA’s regulations address heavy-duty engines
and vehicles separately from light-duty vehicles.
Vehicles with GVWR above 8,500 pounds (Class 2b
and above) are classified in the regulations as
heavy-duty. For criteria pollutants EPA’s standards
generally apply to the engine rather than the vehicle
for heavy-duty. However, most of the Class 2b and
3 pickup trucks and vans (vehicles with a GVWR
between 8,500 and 14,000 pounds) are chassiscertified heavy-duty vehicles and covered by
standards in EPA’s Tier 3 program (79 FR 23414,
April 28, 2014; 80 FR 0978, February 19, 2015). As
noted in Section III, there are a small number of
Class 2b and 3 engines (e.g., trucks with dual rear
wheels that are sold with a cab and chassis only),
which are the subject of this proposed rulemaking.
60 See 40 CFR 1036.140(a)(3).
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and PM. These exhaust standards were
derived from engine-based emission
control strategies and manufacturers
generally certified their engines’
emission performance over defined duty
cycles on an engine dynamometer (i.e.,
‘‘engine certification’’). In 1997, EPA
finalized standards for heavy-duty
highway diesels (62 FR 54693, October
21, 1997), effective beginning with the
2004 model year, including a combined
non-methane hydrocarbon (NMHC) and
NOX standard that represented a
reduction of NOX emissions by 50
percent. These NOX reductions also
resulted in significant reductions in
secondary nitrate PM.
In early 2001, EPA finalized the 2007
Heavy-Duty Engine and Vehicle Rule
(66 FR 5002, January 18, 2001) to
continue addressing NOX and PM
emissions from both diesel and
gasoline-fueled highway heavy-duty
engines. This rule established a
comprehensive national program that
regulated a heavy-duty engine and its
fuel as a single system, with emission
standards taking effect beginning with
model year (MY) 2007 and fully phasing
in by MY 2010 (EPA 2010 standards).
Prior to 2007, emission standards were
based on controlling the emissions
formed during the combustion process
(i.e., engine-out emissions), and there
was no further control of emissions
between the engine and the truck’s
tailpipe. But with promulgation of the
2007 final rule, emission standards
were, for the first time, based on the use
of technologies to capture, convert, and
reduce harmful engine-out emissions,
resulting in tailpipe emissions that were
cleaner than engine-out emissions. By
and large, the industry met these new
standards through the use of exhaust
aftertreatment technologies, namely,
diesel oxidation catalysts, particulate
filters, and high-efficiency catalytic
exhaust emission control devices.
Consistent with previous criteria
pollutant regulatory programs, the
program also offered flexibility to
manufacturers through the use of
various emission credits averaging,
banking, and trading (ABT) programs.
To ensure proper functioning of these
aftertreatment technologies, which
could be damaged by sulfur, EPA also
reduced the allowable level of sulfur in
highway diesel fuel by 97 percent by
mid-2006. Together, the use of exhaust
aftertreatment technologies and lowersulfur fuel resulted in diesel-fueled
trucks that emitted PM and NOX
tailpipe emissions at levels 90 percent
and 95 percent below emission levels
from then-current highway heavy-duty
engines, respectively. The PM standard
for new highway heavy-duty engines
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was set at 0.01 grams (10 milligrams, or
10 mg) per horsepower-hour (mg/hp-hr)
by MY 2007 and the NOX and NMHC
standards of 200 mg/hp-hr and 140 mg/
hp-hr, respectively, were set to phase in
between model years 2007 and 2010.61
In finalizing that rule, EPA estimated
that the emission reductions would
achieve significant health and
environmental impacts, and that the
total monetized PM2.5 and ozone-related
benefits of the program would exceed
$70 billion, versus program costs of $4
billion (1999$).
In 2005, EPA finalized a
manufacturer-run, in-use testing
program that uses portable emission
measurement systems to measure HC,
CO, NOX, and PM emissions from the
exhaust of in-use heavy-duty diesel
trucks (70 FR 34594, June 14, 2005). The
fully enforceable program began in
2007. This effort was a significant
advancement in helping to ensure that
the benefits of more stringent emission
standards are realized under real-world
driving conditions.
In 2009, as advanced emissions
control systems were being introduced
to meet the MY 2007/2010 standards,
EPA promulgated a final rule to require
that these advanced emissions control
systems be monitored for malfunctions
via an onboard diagnostic (OBD) system
(74 FR 8310, February 24, 2009). The
rule, which has been fully phased in,
required engine manufacturers to install
OBD systems that monitor the
functioning of emission control
components on new engines and alert
the vehicle operator to any detected
need for emission-related repair. It also
required that manufacturers make
available to the service and repair
industry information necessary to
perform repair and maintenance service
on OBD systems and other emission
related engine components. In addition,
EPA published a series of documents
that provided guidance to
manufacturers on potential methods and
measures to ensure that trucks equipped
with Selective Catalytic Reduction
(SCR) technology would be refilled with
the specified quantity and quality of a
urea-water mixture (also known as
diesel exhaust fluid, or DEF) necessary
for the proper functioning of this NOXreducing technology. These guidance
documents describe potential
approaches that included progressive
levels of alerts and warnings
communicated to the driver of the truck,
61 Heavy-duty engine emission standards are
defined in work specific units (i.e., milligrams per
horsepower-hour) because the standards cover a
large range of engine ratings, and thus time specific
standards would not provide equal stringency
across all engines.
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which would allow adequate time to
refill the DEF tank, but ultimately, if
DEF is not added, or if it is determined
to be of insufficient quality, a vehicle
speed-limiting ‘‘inducement’’ would be
triggered, requiring the DEF tank to be
refilled or the system to be repaired.
Also in 2009, EPA and Department of
Transportation’s National Highway
Traffic Safety Administration (NHTSA)
began working on a joint regulatory
program to reduce GHG emissions and
fuel consumption from heavy-duty
vehicles and engines.62 By utilizing
regulatory approaches recommended by
the National Academy of Sciences, the
first phase (‘‘Phase 1’’) of the GHG and
fuel efficiency program was finalized in
2011 (76 FR 57106, September 15,
2011).63 The Phase 1 program, spanning
implementation from MY 2014 to 2018,
included separate standards for highway
heavy-duty vehicles and heavy-duty
engines. The program offered flexibility
allowing manufacturers to attain these
standards through a mix of technologies
and the option to participate in an
emissions credit ABT program. In the
Phase 1 rulemaking EPA also revised
the heavy-duty vehicle and engine
regulations to make them consistent
with the light-duty vehicle approach,
such that all criteria pollutant and GHG
standards would apply regardless of fuel
type, including all-electric vehicles
(EVs).
In 2016, EPA and NHTSA finalized
the Heavy-Duty Phase 2 GHG and fuel
efficiency program (‘‘HD GHG Phase 2’’)
(81 FR 73478, October 25, 2016). HD
GHG Phase 2 includes technologyadvancing performance-based standards
for highway heavy-duty vehicles and
heavy-duty engines that will phase in
over the long term, with initial
standards for most vehicles and engines
commencing in MY 2021, increasing in
stringency in MY 2024, and culminating
in MY 2027 standards. HD GHG Phase
2 built upon the Phase 1 program and
set standards based not only on
currently available technologies, but
also on technologies that were still
under development or not yet widely
deployed. To ensure adequate time for
62 Greenhouse gas emissions from heavy-duty
engines are primarily carbon dioxide (CO2), but
also include methane (CH4) and nitrous oxide
(N2O). Because CO2 is formed from the combustion
of fuel, it is directly related to fuel consumption.
63 National Research Council; Transportation
Research Board. The National Academies’
Committee to Assess Fuel Economy Technologies
for Medium- and Heavy-Duty Vehicles;
‘‘Technologies and Approaches to Reducing the
Fuel Consumption of Medium- and Heavy-Duty
Vehicles.’’ 2010. Available online: https://
www.nap.edu/catalog/12845/technologies-andapproaches-to-reducing-the-fuel-consumption-ofmedium-and-heavy-duty-vehicles.
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technology development, HD GHG
Phase 2 provided up to 10 years lead
time to allow for the development and
phase-in of these control technologies.
EPA recently finalized technical
amendments to the HD GHG Phase 2
rulemaking (‘‘HD Technical
Amendments’’) that included changes to
the test procedures for heavy-duty
engines and vehicles to improve
accuracy and reduce testing burden.64
C. Petitions to EPA for Additional NOX
Emissions Control
In the summer of 2016 more than 20
organizations, including state and local
air agencies from across the country,
petitioned EPA to develop more
stringent NOX emission standards for
on-road heavy-duty engines.65 Among
the reasons stated by the petitioners for
such an EPA rulemaking was the need
for NOX emission reductions to reduce
adverse health and welfare impacts and
to help areas attain the NAAQS. EPA
subsequently met with a wide range of
stakeholders in listening sessions,
during which certain themes were
consistent across those stakeholders.66
For example, it became clear that there
is broad support for federal action in
collaboration with the California Air
Resources Board (CARB). So-called ‘‘50state’’ standards would enable
technology suppliers and manufacturers
to efficiently produce a single set of
reliable and compliant products. There
was also broad acknowledgement of the
value of aligning implementation of new
NOX standards with existing MY 2021,
2024, and 2027 milestones for HD Phase
2 GHG and fuel efficiency standards.
Stakeholders thought that such
alignment would ensure that the GHG
and fuel consumption reductions
achieved under HD GHG Phase 2 are
maintained and allow the regulated
industry to implement GHG- and NOXreducing technologies into their
products at the same time.67
64 86
FR 34308, June 29, 2021.
Jessica. ‘‘Petitions to EPA for Revised
NOX Standards for Heavy-Duty Engines’’
Memorandum to Docket EPA–HQ–OAR–2019–
0055. December 4, 2019.
66 Stakeholders included: Emissions control
technology suppliers; engine and vehicle
manufacturers; a labor union that represents heavyduty engine, parts, and vehicle manufacturing
workers; a heavy-duty trucking fleet trade
association; an owner-operator driver association; a
truck dealers trade association; environmental, nongovernmental organizations; states and regional air
quality districts; Tribal interests; California Air
Resources Board (CARB); and the petitioners.
67 U.S. EPA. 2016. Memorandum in Response to
Petition for Rulemaking to Adopt Ultra-Low NOX
Standards for On-Highway Heavy-Duty Trucks and
Engines. Available at https://19january2017
snapshot.epa.gov/sites/production/files/2016-12/
documents/nox-memorandum-nox-petitionresponse-2016-12-20.pdf.
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EPA responded to the petitions on
December 20, 2016, noting that an
opportunity exists to develop a new,
harmonized national NOX reduction
strategy for heavy-duty highway
engines.68 EPA emphasized the
importance of scientific and
technological information when
determining the appropriate level and
form of a future low NOX standard and
highlighted the following potential
components of the action:
• Lower NOX emission standards
• Improvements to test procedures and
test cycles to ensure emission
reductions occur in the real world,
not only over the currently applicable
certification test cycles
• Updated certification and in-use
testing protocols
• Longer periods of mandatory
emission-related component
warranties
• Consideration of longer regulatory
useful life, reflecting actual in-use
activity
• Consideration of rebuilding
• Incentives to encourage the transition
to current- and next-generation
cleaner technologies as soon as
possible
As outlined in the Executive
Summary and detailed in the sections
that follow, this proposed rulemaking
considered these components.
D. California Heavy-Duty Highway Low
NOX Program Development
In this section, we present a summary
of recent efforts by the state of California
to establish new, lower emission
standards for highway heavy-duty
engines and vehicles.69 For the past
several decades, EPA and the California
Air Resources Board (CARB) have
worked together to reduce air pollutants
from highway heavy-duty engines and
vehicles by establishing harmonized
68 U.S. EPA. 2016. Memorandum in Response to
Petition for Rulemaking to Adopt Ultra-Low NOX
Standards for On-Highway Heavy-Duty Trucks and
Engines. Available at https://19january2017
snapshot.epa.gov/sites/production/files/2016-12/
documents/nox-memorandum-nox-petitionresponse-2016-12-20.pdf.
69 California has long had the unique ability
among states to adopt its own separate new motor
vehicle and engine standards per Section 209 of the
Clean Air Act. Although CAA section 209(a)
expressly preempts states from adopting and
enforcing standards relating to the control of
emissions from new motor vehicles or new motor
vehicle engines (such as state controls for new
heavy-duty engines and vehicles), CAA section
209(b) directs EPA to waive this preemption for
California under certain conditions. Even with
California’s ability under the CAA to establish its
own emission standards, EPA and the California Air
Resources Board have worked closely together over
the past several decades to largely harmonize new
heavy-duty vehicle and engine criteria pollutant
standard programs.
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emission standards for new engines and
vehicles. For much of this time, EPA has
taken the lead in establishing emission
standards through notice and comment
rulemaking, after which CARB would
adopt the same standards and test
procedures. For example, EPA
promulgated the current heavy-duty
engine NOX and PM standards in a 2001
final rule, and CARB subsequently
adopted the same emission standards.
EPA and CARB often cooperate during
the implementation of highway heavyduty standards. Thus, for many years,
the regulated industry has been able to
design a single product line of engines
and vehicles that can be certified to both
EPA and CARB emission standards
(which have been the same) and sold in
all 50 states.
Given the significant ozone and PM
air quality challenges in the state of
California, CARB has taken several steps
since the EPA 2010 standards were
implemented to encourage or establish
standards and requirements that go
beyond EPA requirements, to further
reduce NOX emissions from heavy-duty
vehicles and engines in its state. CARB’s
optional (voluntary) low NOX program,
which started in 2013, was created to
encourage heavy-duty engine
manufacturers to introduce technologies
that emit NOX at levels below the
current EPA 2010 standards. Under this
optional program, manufacturers can
certify engines to one of three levels of
stringency that are 50, 75, and 90
percent below the existing EPA 2010
standards with the lowest optional
standard being 20 milligrams NOX per
horsepower-hour (mg/hp-h).70 To date,
only natural gas and liquefied
petroleum gas engines have been
certified to these optional standards.71
In May 2016, CARB published its
Mobile Source Strategy that outlined its
approach to reduce in-state emissions
from mobile sources and meet its air
quality targets.72 In November 2016,
CARB held its first Public Workshop on
its plans to update its heavy-duty engine
and vehicle programs.73 CARB’s 2016
Workshop kicked off a technology
70 California Code of Regulations, Title 13, section
1956.8.
71 California Air Resources Board. ‘‘Optional Low
NOX Certified Heavy-Duty Engines’’. February 2020.
Available online: https://ww3.arb.ca.gov/msprog/
onroad/optionnox/optional_low_nox_certified_hd_
engines.pdf.
72 California Air Resources Board. ‘‘Mobile
Source Strategy’’. May 2016. Available online:
https://ww3.arb.ca.gov/planning/sip/2016sip/
2016mobsrc.pdf.
73 California Air Resources Board. ‘‘Heavy-Duty
Low NOX: Meetings & Workshops’’. Available
online: https://ww2.arb.ca.gov/our-work/programs/
heavy-duty-low-nox/heavy-duty-low-nox-meetingsworkshops.
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demonstration program (the CARB
‘‘Low NOX Demonstration Program’’),
and announced plans to update
emission standards, laboratory-based
and in-use test procedures, emissions
warranty, durability demonstration
requirements, and regulatory useful life
provisions. The initiatives introduced in
its 2016 Workshop have since become
components of CARB’s Heavy-Duty
‘‘Omnibus’’ Rulemaking.74
CARB’s goal for its Low NOX
Demonstration Program was to
investigate the feasibility of reducing
NOX emissions to levels significantly
below today’s EPA 2010 standards.
Southwest Research Institute (SwRI)
was contracted to perform the work,
which was split into three ‘‘Stages.’’ 75
In Stage 1 and 1b, SwRI demonstrated
an engine technology package capable of
achieving a 90 percent NOX emissions
reduction on today’s regulatory test
cycles to a useful life of 435,000 miles
using an accelerated aging process.76 In
Stage 2, SwRI developed and evaluated
a new low load-focused engine test
cycle. In Stage 3, SwRI evaluated a new
engine platform and different
technology package to ensure both
criteria and GHG emission performance.
EPA has been closely observing CARB’s
Low NOX Demonstration Program as a
member of the Low NOX Advisory
Group for the technology development
work, which includes representatives
from heavy-duty engine and
aftertreatment industries, as well as
from federal, state, and local
governmental agencies.77
CARB has published several updates
related to its Omnibus Rulemaking. In
June 2018, CARB approved its ‘‘Step 1’’
update to California’s emission control
system warranty regulations.78 Starting
in MY 2022, the existing 100,000-mile
warranty for all diesel engines will
74 California Air Resources Board. Heavy-Duty
Engine and Vehicle Omnibus Regulation and
Associated Amendments. Available online: https://
ww2.arb.ca.gov/rulemaking/2020/
hdomnibuslownox.
75 Southwest Research Institute. ‘‘Update on
Heavy-Duty Low NOX Demonstration Programs at
SwRI’’. September 26, 2019. Available online:
https://ww3.arb.ca.gov/msprog/hdlownox/files/
workgroup_20190926/guest/swri_hd_low_nox_
demo_programs.pdf.
76 Southwest Research Institute. ‘‘Evaluating
Technologies and Methods to Lower Nitrogen
Oxide Emissions from Heavy-Duty Vehicles: Final
Report’’. April 2017. Available online: https://
ww3.arb.ca.gov/research/apr/past/13-312.pdf.
77 California Air Resources Board. ‘‘Evaluating
Technologies and Methods to Lower Nitrogen
Oxide Emissions from Heavy-Duty Vehicles’’. May
10, 2017. Available online: https://ww3.arb.ca.gov/
research/veh-emissions/low-nox/low-nox.htm.
78 California Air Resources Board. ‘‘HD Warranty
2018’’ June 28, 2018. Available online: https://
ww2.arb.ca.gov/rulemaking/2018/hd-warranty2018.
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increase to 110,000 miles for engines
certified as light heavy-duty, 150,000
miles for medium heavy-duty engines,
and 350,000 miles for heavy heavy-duty
engines. In November 2018, CARB
approved revisions to the OBD
requirements that include
implementation of real emissions
assessment logging (REAL) for heavyduty engines and other vehicles.79 In
April 2019, CARB published a ‘‘Staff
White Paper’’ to present its staff’s
assessment of the technologies they
believed were feasible for medium and
heavy heavy-duty diesel engines in the
2022–2026 timeframe.80
In August 2020, the CARB governing
board approved the staff proposal for
the Omnibus rule and directed staff to
initiate the process of finalizing the
provisions.81 82 The final Omnibus rule
was approved by the California Office of
Administrative Law in December 2021.
The final rule includes updates to CARB
engine standards, duty-cycle test
procedures, and heavy-duty off-cycle
testing program that would take effect in
MY 2024, with additional updates to
warranty, durability, and useful life
requirements and further reductions in
standards in MYs 2027 and 2031.83
As described in Sections I.F and I.G,
with details in Sections III and IV, EPA
is proposing new NOX, PM, HC, and CO
emission standards for heavy-duty
engines that reflect the greatest degree of
emission reduction achievable through
the application of technology that we
have determined would be available for
the model years to which the proposed
standards would apply. In doing so we
have given appropriate consideration to
additional factors, namely lead time,
79 California Air Resources Board. ‘‘Heavy-Duty
OBD Regulations and Rulemaking’’. Available
online: https://ww2.arb.ca.gov/resources/
documents/heavy-duty-obd-regulations-andrulemaking.
80 California Air Resources Board. ‘‘California Air
Resources Board Staff Current Assessment of the
Technical Feasibility of Lower NOX Standards and
Associated Test Procedures for 2022 and
Subsequent Model Year Medium-Duty and HeavyDuty Diesel Engines’’. April 18, 2019. Available
online: https://ww3.arb.ca.gov/msprog/hdlownox/
white_paper_04182019a.pdf.
81 California Air Resources Board. ‘‘Staff Report:
Initial Statement of Reasons-Public Hearing to
Consider the Proposed Heavy-Duty Engine and
Vehicle Omnibus Regulation and Associated
Amendments’’. June 23, 2020. Available online at:
https://ww3.arb.ca.gov/regact/2020/
hdomnibuslownox/isor.pdf.
82 California Air Resources Board. Heavy-Duty
Engine and Vehicle Omnibus Regulation and
Associated Amendments. Available online: https://
ww2.arb.ca.gov/rulemaking/2020/
hdomnibuslownox.
83 Throughout this proposal we use ‘‘Omnibus’’ to
refer to the engine standards, duty-cycle test
procedures, heavy-duty off-cycle testing program,
useful life and warranty requirements included in
the final Omnibus.
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cost, energy, and safety (see Sections I.F
and I.G for more discussion).
Throughout the rulemaking process we
will continue to evaluate what
standards are appropriate given the
factors that we are directed to consider
under CAA section 202(a)(3). As noted
at the start of this Section I.D, EPA and
CARB have historically worked together
to establish harmonized emission
standards for new heavy-duty engines
and vehicles. We have received
comments from different stakeholder
groups who have expressed perspectives
on the alignment between the EPA and
CARB Omnibus standards they would
like EPA to consider during the
rulemaking. For instance, in response to
an Advance Notice of Proposed
Rulemaking (ANPR) for this rule, many
stakeholders encouraged EPA to
develop a national program harmonized
to the greatest extent possible (see
Section I.E).84 Following the ANPR,
various stakeholders have provided EPA
with additional perspectives on the
Omnibus rule and on the extent to
which EPA should align with the
California program. For example,
organizations such as the National
Association of Clean Air Agencies,85 the
National Tribal Air Association,86 as
well as multiple vehicle supplier trade
associations 87 have written letters to
EPA in support of strong federal
standards that reflect both the
stringency and timeline of CARB’s
standards. In contrast, some engine
manufacturers have raised concerns
about EPA harmonizing its national
program with California’s rule because
of their concerns with that program’s
overall stringency, costs, and focus on
near-term NOX reductions over longterm CO2 emission reductions. EPA has
considered these harmonization
comments in light of the authority and
requirements of CAA sections 202 and
84 The Agency published an ANPR on January 21,
2020 to present EPA’s early thinking on this
rulemaking and solicit feedback from stakeholders
to inform this proposal (85 FR 3306).
85 Letter to EPA Administrator Michael Regan
from the National Association of Clean Air
Agencies. Re: The urgent need for federal regulatory
action to adopt more stringent NOX standards for
heavy-duty engines and vehicles, beginning
immediately with highway heavy-duty trucks.
August 26, 2021.
86 Letter to EPA Administrator Andrew Wheeler
from the National Tribal Air Association. Re: EPA’s
Advance Notice of Proposed Rulemaking for
Control of Air Pollution from New Motor Vehicles:
Heavy-Duty Engine Standards Docket ID EPA–HQ–
OAR–2019–0055. February 20, 2020.
87 Letter to EPA Administrator Michael Regan
from the Motor & Equipment Manufacturers
Association, Manufacturers of Emission Controls
Association, Advanced Engine Systems Institute,
and Alliance for Vehicle Efficiency. Re: Completion
of EPA’s Heavy-duty Low-NOX Rulemaking. June
24, 2021.
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207 in developing the proposed
standards, regulatory useful life periods,
and emissions warranty periods and
intends to continue to take into
consideration potential harmonization
with the CARB Omnibus program, as
appropriate and consistent with CAA
sections 202 and 207, during the
rulemaking. As described in Sections III
and IV, a notable difference between the
proposed EPA program and the
Omnibus rule is that the first step of the
Omnibus rule takes effect in MY 2024,
whereas the first step of the proposed
EPA program is in MY 2027. EPA’s
statutory authority requires a four-year
lead time for any heavy-duty engine or
vehicle standard promulgated or revised
under CAA section 202(a)(3) (see
Section I.F). In Sections III and IV, we
discuss areas where our proposal aligns
with or differs from the Omnibus rule
and request comment on issues related
to harmonization between the federal
and CARB regulatory programs,
including benefits or challenges if EPA
were to finalize particular aspects of its
program that are not fully aligned with
the Omnibus rule.88
As discussed in the draft RIA, we
analyzed the emission inventory and air
quality impacts for the proposed criteria
pollutant standards before the Omnibus
Rule was finalized. We may incorporate
the Omnibus rule into our emission
inventory and other analyses as
appropriate for the final rulemaking
(FRM).89 90 We also may incorporate the
CARB Advanced Clean Truck (ACT)
Regulation into our final rule analyses.
As further discussed in Sections IV, VI,
and XI, the CARB ACT Regulation
requires a minimum percentage of each
manufacturer’s heavy-duty vehicle sales
in the state of California to be zero
tailpipe emission technologies starting
in MY 2024.91 92
88 Draft RIA Chapter 5, Appendix 6 includes
tables that present the main elements (i.e., numeric
level of standards, useful life, emission warranty) of
CARB Omnibus requirements and EPA proposal.
89 See Section VI and draft RIA Chapter 5 for
more information on our emission inventory
modeling for the proposal and plans to incorporate
other updates in our modeling for the final rule.
90 EPA has received waiver requests under CAA
section 209(b) from California for the Omnibus or
ACT rules; EPA is currently reviewing the waiver
requests for the CA Omnibus and ACT rules and
may consider including these rules in our analyses
for the final rule. See Section III.B for discussion
on our proposed approach to a voluntary standard
based on one aspect of the Omnibus requirements.
91 CARB. ‘‘Notice of Decision: Advanced Clean
Truck Regulation.’’ June 2020. Available online at:
https://ww3.arb.ca.gov/regact/2019/act2019/
nod.pdf.
92 Buysse and Sharpe. (July 20, 2020)
‘‘California’s Advanced Clean Trucks regulation:
Sales requirements for zero-emission heavy-duty
trucks’’, available online at: https://theicct.org/
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E. Advance Notice of Proposed
Rulemaking
The ANPR provided background for
the provisions proposed in this
rulemaking to address criteria pollutant
emissions from heavy-duty engines,
including technologies we are
evaluating, test programs we have
initiated, and compliance programs
under consideration, as well as requests
for comments and data. The ANPR did
not include discussion on the potential
stringency of standards, potential costs
of the standards, or a quantitative
assessment of societal impacts (e.g., air
quality, economic, environmental
health); these topics are presented in
this proposal.93
EPA received over 300 comments on
the ANPR from a wide range of
stakeholders, including: Government
organizations (state, local, and Tribal),
environmental groups, trade
associations, heavy-duty engine
manufacturers, independent owneroperators, suppliers, individual fleets,
and individual private citizens. We
provide a brief overview of the
perspectives included in these
comments in this subsection, with more
specific discussion of comments
included in subsequent sections of the
proposal as relevant to individual
comments or groups of comments.
Comments from government
organizations, including multiple state
and local air agencies, emphasized that
reductions in NOX emissions from
heavy-duty engines are necessary for
attainment and maintenance of the
NAAQS. States commented that they
cannot control heavy-duty engine
emissions since they cross state borders
and controlling emissions from other
sources would be economically
burdensome. Commenters stated that
areas in nonattainment of the NAAQS
are having difficulty attaining, and some
areas currently in attainment are close
to or exceeding the NAAQS. As further
discussed in Section II, commenters
noted environmental justice and other
public health concerns, along with
regional haze and ecosystem concerns.
These commenters requested stringent
emission controls on heavy-duty
engines in as short a timeframe as
possible (including early incentives)
and expressed widespread interest in
ensuring control over the lifetime of the
publications/california-hdv-ev-update-jul2020 (last
accessed August 11, 2021).
93 The ANPR also did not include the proposed,
targeted revisions to the HD GHG Phase 2 program
that are included in this rulemaking (see Section I.G
for a summary of these proposed provisions and
Section XI for details).
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engine, including addressing emissions
from tampering and idling.
Several environmental groups
submitted comments that were similar
to several of the state and local agency
comments; environmental groups
supported stringent emission controls
and maintaining that level of emission
control for longer durations by
lengthening useful life and emission
warranty periods. These commenters
further supported improvements to the
in-use testing program for heavy-duty
diesel engines, and anti-tampering
measures for all heavy-duty engines.
Comments from the Truck and Engine
Manufacturers Association (EMA), a
trade association for heavy-duty engine
and truck manufacturers emphasized
broad support for a 50-state program
and encouraged EPA to conduct a
thorough analysis of the costs and
benefits of proposed NOX emission
standards. To emphasize their cost
concerns, EMA provided an industrysponsored assessment of the cost to
comply with potential requirements
discussed in the April 2019 CARB Staff
Whitepaper.94
Several truck owners, truck operators,
fleets, and dealerships also expressed
general support for a national,
harmonized low-NOX program. Many
commenters included their experiences
with expensive towing costs and
downtime from emission system
failures; they stated that although the
reliability of emission system controls
has improved since the 2010 timeframe,
it remains an ongoing concern. ANPR
commenters also indicated that engine
derates or ‘‘inducements’’ are a
significant source of operator
frustration.95 In addition, commenters
urged EPA to conduct a thorough cost
assessment, and noted that if the initial
purchase price, or operational costs for
new trucks is too high, then it may
incentivize owners to keep older trucks
on the road. These commenters
expressed varying views on lengthening
emission warranty requirements, with
some urging a careful consideration of
the impacts of longer warranty
requirements, while others expressed
94 California Air Resources Board. ‘‘California Air
Resources Board Staff Current Assessment of the
Technical Feasibility of Lower NOX Standards and
Associated Test Procedures for 2022 and
Subsequent Model Year Medium-Duty and HeavyDuty Diesel Engines’’. April 18, 2019. Available
online: https://ww3.arb.ca.gov/msprog/hdlownox/
white_paper_04182019a.pdf.
95 Engine derating is a control strategy that
reduces engine performance to protect the engine or
induce an operator behavior, such as maintaining
appropriate levels of high-quality diesel emission
fluid (DEF) in their SCR-based aftertreatment
systems. Throughout this preamble we refer to
engine derates that derive from aftertreatmentrelated triggers as ‘‘inducements’’.
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support for longer warranty
requirements.
Suppliers, supplier trade groups, and
labor groups were all generally
supportive of more stringent NOX
emission standards. They also generally
stated strong support for a 50-state,
harmonized EPA–CARB program. They
also emphasized the importance of
providing industry with regulatory
certainty. They noted that EPA must
balance emission reductions with
technology costs, feasibility, lead-time,
and avoid market disruptions. Several
suppliers and trade groups provided
detailed technical information on low
NOX technology. They also expressed
support for longer useful life and
warranty requirements but cautioned
EPA to carefully design longer
emissions warranty requirements and to
consider a phase-in approach. Several
suppliers and trade groups also
supported incentives for the early
introduction of low-NOX technology.
All of the ANPR comments are part of
the docket for the proposal and have
informed our thinking in developing the
proposed provisions to address criteria
pollutant emissions from heavy-duty
engines.
F. EPA Statutory Authority for the
Proposal
This section briefly summarizes the
statutory authority for the proposed
rule. Title II of the Clean Air Act
provides for comprehensive regulation
of mobile sources, authorizing EPA to
regulate emissions of air pollutants from
all mobile source categories. Specific
Title II authorities for this proposal
include: CAA sections 202, 203, 206,
207, 208, 213, 216, and 301 (42 U.S.C.
7521, 7522, 7525, 7541, 7542, 7547,
7550, and 7601). We discuss some key
aspects of these sections in relation to
this proposed action immediately below
(see also Section XIV of this preamble),
as well as in each of the relevant
sections later in this proposal.
Regarding the confidentiality
determinations EPA is proposing to
make through this notice and comment
rulemaking for much of the information
collected by EPA for certification and
compliance under Title II, see Section
XII.A. for discussion of relevant
statutory authority.
Statutory authority for the proposed
NOX, PM, HC, CO, and GHG emission
standards in this action comes from
CAA section 202(a) which states that
‘‘the Administrator shall by regulation
prescribe (and from time to time revise)
. . . standards applicable to the
emission of any air pollutant from any
class or classes of new . . . motor
vehicle engines, which in his judgment
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cause, or contribute to, air pollution
which may reasonably be anticipated to
endanger public health or welfare.’’
Standards under CAA section 202(a)
take effect ‘‘after such period as the
Administrator finds necessary to permit
the development and application of the
requisite technology, giving appropriate
consideration to the cost of compliance
within such period.’’ Thus, in
establishing or revising CAA section
202(a) standards designed to reduce air
pollution that endangers public health
and welfare, EPA also must consider
issues of technological feasibility,
compliance cost, and lead time. EPA
may consider other factors and in
previous engine and vehicle standards
rulemakings has considered the impacts
of potential standards on the heavy-duty
industry, fuel savings, oil conservation,
energy security and other energy
impacts, as well as other relevant
considerations such as safety.
1. Statutory Authority for Proposed
Criteria Pollutant Program
Section 202(a)(3) further addresses
EPA authority to establish standards for
emissions of NOX, PM, HC, and CO from
heavy-duty engines and vehicles.
Section 202(a)(3)(A) requires that such
standards ‘‘reflect the greatest degree of
emission reduction achievable through
the application of technology which the
Administrator determines will be
available for the model year to which
such standards apply, giving
appropriate consideration to cost,
energy, and safety factors associated
with the application of such
technology.’’ Section 202(a)(3)(B) allows
EPA to take into account air quality
information in revising such standards.
Section 202(a)(3)(C) provides that
standards shall apply for a period of no
less than three model years beginning
no earlier than the model year
commencing four years after
promulgation. CAA section 202(a)(3)(A)
is a technology-forcing provision and
reflects Congress’ intent that standards
be based on projections of future
advances in pollution control capability,
considering costs and other statutory
factors.96 97 CAA section 202(a)(3)
96 See National Petrochemical & Refiners
Association v. EPA, 287 F.3d 1130, 1136 (D.C. Cir.
2002) (explaining that EPA is authorized to adopt
‘‘technology-forcing’’ regulations under CAA
section 202(a)(3)); NRDC v. Thomas, 805 F.2d 410,
428 n.30 (D.C. Cir. 1986) (explaining that such
statutory language that ‘‘seek[s] to promote
technological advances while also accounting for
cost does not detract from their categorization as
technology-forcing standards’’); see also Husqvarna
AB v. EPA, 254 F.3d 195 (D.C. Cir. 2001)
(explaining that CAA sections 202 and 213 have
similar language and are technology-forcing
standards).
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neither requires that EPA consider all
the statutory factors equally nor
mandates a specific method of costanalysis; rather EPA has discretion in
determining the appropriate
consideration to give such factors.98
Section II, and Chapter 4 of the draft
RIA, describe EPA’s analysis of
information regarding heavy-duty
engines’ contribution to air pollution
and how that pollution adversely
impacts public health and welfare.
Section I.G, with more detail in Section
III and Chapter 4 of the draft RIA,
discusses our feasibility analysis of the
standards and useful life periods for
both proposed Options. Our evaluation
shows that the standards and useful life
periods in both steps of proposed
Option 1 are feasible and would result
in the greatest emission reductions
achievable for the model years to which
they are proposed to apply, pursuant to
CAA section 202(a)(3), giving
appropriate consideration to costs, lead
time, and other factors. Our analysis
further shows that the standards and
useful life periods in proposed Option
2 are feasible in the 2027 model year,
but would result in lower levels of
emission reductions compared to
proposed Option 1. As explained further
in Section III and Chapter 3 of the draft
RIA, we expect that additional data from
EPA’s ongoing work to demonstrate the
performance of emission control
technologies, as well as information
received in public comments, will allow
us to refine our assessments and
consideration of the feasibility of the
combination of the standards and useful
life periods, particularly for the largest
CI engines (HHDEs), in proposed
Options 1 and 2, after consideration of
lead time, costs, and other factors.
Therefore, we are co-proposing Options
1 and 2 standards and useful life
periods, and the range of options in
between them, as the options that may
97 In this context, the term ‘‘technology-forcing’’
has a specific legal meaning and is used to
distinguish standards that may require
manufacturers to develop new technologies (or
significantly improve existing technologies) from
standards that can be met using off-the-shelf
technology alone. Technology-forcing standards
such as those in this proposed rule do not require
manufacturers to use specific technologies.
98 See, e.g., Sierra Club v. EPA, 325 F.3d 374, 378
(D.C. Cir. 2003) (explaining that similar technologyforcing language in CAA section 202(1)(2) ‘‘does not
resolve how the Administrator should weigh all
[the statutory] factors in the process of finding the
‘greatest emission reduction achievable’ ’’);
Husqvarna AB v. EPA, 254 F.3d 195, 200 (D.C. Cir.
2001) (explaining that under CAA section 213’s
similar technology-forcing authority that ‘‘EPA did
not deviate from its statutory mandate or frustrate
congressional will by placing primary significance
on the ‘greatest degree of emission reduction
achievable’ ’’ or by considering cost and other
statutory factors as important but secondary).
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potentially be appropriate to finalize
pursuant to CAA section 202(a)(3) once
EPA has considered that additional data
and other information. We considered
costs and lead time in designing the
proposed program options, including in
our analysis of how manufacturers
would adopt advanced emission control
technologies to meet the proposed
standards for the applicable model
years. For example, the first step of
proposed Option 1 allows
manufacturers to minimize costs by
implementing a single redesign of
heavy-duty engines for MY 2027, which
is when both the final step of the HD
GHG Phase 2 standards and the first
step of the proposed Option 1 standards
would start to apply. The second step of
proposed Option 1 (MY 2031) would
provide manufacturers the time needed
to ensure that emission control
components are durable enough for the
proposed second step of revised
standards and longer useful life
periods.99 100
As described in Section III, we are
proposing new test cycles for both preproduction and post-certification
testing. Manufacturers demonstrate
compliance over specified duty cycle
test procedures during pre-production
testing, which is conducted by EPA or
the manufacturer. These data and other
information submitted by the
manufacturer as part of their
certification application are the basis on
which EPA issues certificates of
conformity pursuant to CAA section
206. Under CAA section 203, sales of
new vehicles are prohibited unless the
vehicle is covered by a certificate of
conformity. Compliance with standards
is required not only at certification but
throughout the useful life period of the
engine and vehicle, based on postcertification testing. Post-certification
testing can include both specific duty
cycle test procedures and off-cycle test
procedures that are conducted with
undefined duty cycles either on the road
or in the laboratory (see Sections III.A
and IV.K for more discussion on for
testing at various stages in the life of an
engine).
As described in Section IV, we are
proposing to lengthen regulatory useful
life and emission warranty periods to
better reflect the mileages and time
periods over which heavy-duty engines
are driven today. CAA section 202(d)
directs EPA to prescribe regulations
under which the useful life of vehicles
99 The second step of the proposed Option 1
standards in MY 2031 provides four years of
stability following the first step of the program.
100 See Section III for details on our proposed test
cycles and standards, and Section IV for our
proposed compliance provisions.
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and engines are determined and
establishes minimum values of 10 years
or 100,000 miles, whichever occurs first,
unless EPA determines that a period of
greater duration or mileage is
appropriate. EPA may apply adjustment
factors to assure compliance with
requirements in use throughout useful
life (CAA section 206(a)). CAA section
207(a) requires manufacturers to
provide an emissions warranty, which
EPA last updated in its regulations for
heavy-duty engines in 1983 (see 40 CFR
86.085–2).101
2. Statutory Authority for Targeted
Revisions to the Heavy-Duty GHG Phase
2 Program
In addition, as discussed in Section
XI, EPA is proposing a limited set of
revisions to MY 2027 Phase 2 GHG
emissions standards under its CAA
section 202(a) authority described in
this section (Section I.F). We have
developed an approach to propose
targeted updates to HD GHG Phase 2
standards that take into consideration
the growing HD electric vehicle market
without fundamentally changing the HD
GHG Phase 2 program as a whole. In
addition, we are requesting comment on
potential changes to the advanced
technology incentive program for
electric vehicles beginning in MY 2024.
G. Basis of the Proposed Standards
Our approach to further reduce air
pollution from highway heavy-duty
engines and vehicles through the
proposed program features several key
provisions. The primary provisions
address criteria pollutant emissions
from heavy-duty engines. In addition,
this proposal would make targeted
updates to the existing Heavy-Duty
Greenhouse Gas Emissions Phase 2
program, proposing that further GHG
reductions in the MY 2027 timeframe
are appropriate considering lead time,
costs, and other factors, including
market shifts to zero-emission
technologies in certain segments of the
heavy-duty vehicle sector.
1. Basis of the Proposed Criteria
Pollutant Standards
Heavy-duty engines across the U.S.
emit NOX, PM, VOCs, and CO that
contribute to ambient levels of ozone,
PM, NOX, and CO; these pollutants are
linked to premature death, respiratory
illness (including childhood asthma),
cardiovascular problems, and other
adverse health impacts. In addition,
these pollutants reduce visibility and
negatively impact ecosystems. Data
show that NOX emissions from heavy101 48
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duty engines are important contributors
to concentrations of ozone and PM2.5
and their resulting threat to public
health.102 103 As discussed in Section II,
we estimate that heavy-duty engines
will continue to be one of the largest
contributors to mobile source NOX
emissions nationwide in the future,
representing 32 percent of the mobile
source and 89 percent of the onroad
NOX emission inventories in calendar
year 2045.104 105 For the reasons
summarized here and explained further
in those sections, EPA concludes that
revised standards are warranted to
address the emissions of these
pollutants and their contribution to
national air pollution.
As required by CAA section 202(a)(3),
EPA is proposing new NOX, PM, HC,
and CO emission standards for heavyduty engines that reflect the greatest
degree of emission reduction achievable
through the application of technology
that we have determined would be
available for the model years to which
the proposed standards would apply. In
doing so we have given appropriate
consideration to additional factors,
namely lead time, cost, energy, and
safety. Our technical assessments are
primarily based on results from diesel
engine demonstration testing conducted
by CARB at Southwest Research
Institute,106 heavy-duty gasoline and
diesel engines testing conducted at
EPA’s National Vehicle and Fuel
Emissions Laboratory (NVFEL), heavyduty engine certification data submitted
to EPA by manufacturers, ANPR
comments, and other data submitted by
industry stakeholders or studies
conducted by EPA, as more specifically
identified in the sections that follow.
We expect that additional data from
EPA’s ongoing work to demonstrate the
performance of emission control
technologies will allow us to refine our
assessments and consideration of the
feasibility of the combination of
102 Zawacki et al, 2018. Mobile source
contributions to ambient ozone and particulate
matter in 2025. Atmospheric Environment, Vol 188,
pg 129–141. Available online: https://doi.org/
10.1016/j.atmosenv.2018.04.057.
103 Davidson et al, 2020. The recent and future
health burden of the U.S. mobile sector apportioned
by source. Environmental Research Letters.
Available online: https://doi.org/10.1088/17489326/ab83a8.
104 U.S. Environmental Protection Agency (2021).
2016v1 Platform. https://www.epa.gov/airemissions-modeling/2016v1-platform.
105 Han, Jaehoon. Memorandum to the Docket
EPA–HQ–OAR–2019–0055: ‘‘MOVES ModelingRelated Data Files (MOVES Code, Input Databases
and Runspecs) for the Proposed Heavy-Duty 2027
Standards’’. February 2022.
106 See Section III.B and draft RIA Chapter 3.1 for
more details and discussion on data from diesel
engine demonstration testing.
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standards and useful life periods in
proposed Options 1 and 2, after
consideration of lead time, costs, and
other factors. Therefore, we are coproposing Options 1 and 2 to illustrate
a broader range of potential options. We
also present an alternative (the
Alternative) that we considered in the
development of this proposal but for
which we currently lack information to
conclude would be feasible throughout
the useful periods included in this
alternative and in the model year in
which the standards would begin. As
outlined in this section and detailed in
Sections III and IV, we solicit comment
on the proposed Options 1 and 2, the
Alternative presented, or other
alternatives within and outside the
range of options.
As noted in the Executive Summary
and discussed in Section III, the
proposed Options 1 and 2 standards and
the Alternative would each begin to
apply in MY 2027. We selected this
model year for two reasons. First, as
explained in Section I.F, the CAA
requires EPA to provide at least four
years of lead time from the
promulgation of a final rule. We expect
to finalize this rulemaking in 2022, such
that MY 2027 would be the earliest
model year the new requirements could
apply. Second, the timing of the final
stage of the HD GHG Phase 2 program
in MY 2027 leads us to believe that MY
2027 is the appropriate time for the
proposed standards to begin since this
would allow manufacturers to design a
single engine platform that complies
with both HD GHG Phase 2 and the
criteria pollutant requirements. We
expect that a single engine design for
both rulemakings would minimize costs
and improve reliability of the emission
control components by integrating
design changes for both rules (see
Section III.A for more discussion on MY
2027 as the first implementation year for
the proposed program).
The MY 2031 standards in proposed
Option 1 would begin four model years
after the MY 2027 standards in
proposed Option 1, which is an
additional year beyond the CAA
requirement for at least three years of
stability.107 Both steps of the proposed
Option 1 standards reflect the greatest
degree of emission reductions
achievable in each model year when
combined with the proposed longer
useful life periods, new test cycles, and
other compliance provisions that start in
each model year. We expect that the
changes to useful life in proposed
107 The two alternative sets of standards that we
present would each be implemented in a single step
beginning in MY 2027.
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Options 1 and 2 would improve
component durability, but additional
increases in useful life, such as those
associated with the proposed MY 2031
standards in proposed Option 1, may
take manufacturers more time to
develop (see Section IV for more
discussion). Therefore, proposed Option
1 includes a two-step approach to allow
additional lead time for manufacturers
to develop emission control components
durable enough for the proposed longer
useful life periods. In Section III.A we
request comment on the two-step
approach in proposed Option 1.
In Sections III and IV, we present the
details of the two-step proposed Option
1 (MYs 2027 and 2031) and the
proposed Option 2 that would occur in
a single step (MY 2027). We also present
details of the Alternative, which would
also occur in a single step (MY 2027).
Overall, proposed Option 2 is less
stringent than the MY 2031 standards in
proposed Option 1 due to higher
numeric levels of the NOX emission
standards and shorter useful life periods
in proposed Option 2. For our proposed
Options 1 and 2 standards, we project
that the emission control technologies
used in MY 2027 would build on those
used in light- and heavy-duty engines
today. For heavy-duty CI engines, under
both the proposed Option 1 MY 2031
standards and the proposed Option 2
standards, we project the use of the
valvetrain engine technology combined
with updates to the SCR system
configuration that builds on what is
used in current light-duty trucks and
heavy-duty engines. For heavy-duty SI
engines, the technologies we are
evaluating that would achieve the
standards in the proposed Options 1
and 2 largely build on the three-way
catalyst-based emission control
strategies used in heavy-duty SI chassis
certified engine products.
The Alternative we considered
includes lower (more stringent) numeric
NOX emission levels for Heavy HDEs,
and lower HC emission levels for all CI
and SI engine classes, combined with
longer useful life periods and shorter
lead time compared to the MY 2031
standards in proposed Option 1. The
test data we currently have from our
engine demonstration program is not
sufficient to conclude that the
Alternative standards would be feasible
in the MY2027 timeframe; we would
need additional data before we could
project that the Alternative is feasible
for the MY 2027 timeframe.
We continue to believe it is
appropriate for SI and CI engines to
have numerically identical standards for
the criteria pollutants. As described in
Section III, the proposed standards for
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each pollutant are primarily based on
the engine type (CI and SI) for which the
particular emission standard is most
challenging to achieve. The NOX
standards in proposed Options 1 and 2
are based primarily on emission test
data from CI engine demonstration
work, while the HC and CO standards
in the proposed Options 1 and 2 are
based on the SI engine demonstration
program. Currently available engine
demonstration test data show that the
heavy-duty CI engine technologies we
are evaluating can achieve a 75 to 90
percent reduction from current NOX
standards. These data indicate that the
NOX standards for MY 2027 in proposed
Options 1 and 2 are achievable for a
useful life period of 600,000 miles,
which encompasses the proposed
Option 2 useful life periods for Light
HDE and Medium HDEs. Our evaluation
of the current data suggests that the
proposed Option 2 standards would also
be feasible out to the proposed Option
2 Heavy HDE useful life; we are
continuing to collect data to confirm our
extrapolation of data out to the longer
HDE useful life mileage. As discussed in
Section IV.A, useful life mileages for
proposed Option 2 are higher than the
MY 2027 useful life values in proposed
Option 1, but lower than the MY 2031
useful life values in proposed Option 1.
The useful life mileages included in the
proposed Options 1 and 2 are based on
the operational life of engines in the
field today. Data show that heavy-duty
engines are operating in the real world
well beyond the useful life periods in
our existing regulations, and thus we are
proposing longer useful life periods to
ensure that emission control systems are
durable for an appropriate portion of
their use in the real world (see Section
IV for details). For the Alternative, data
suggest that to meet the combination of
numeric levels of the Alternative NOX
emission standards and useful life
periods for Light HDEs and Medium
HDEs, it may be appropriate for EPA to
consider providing manufacturers with
additional lead time, beyond the MY
2027 implementation date of the
Alternative. For Heavy HDEs, our
evaluation of current data suggests that
wholly different emission control
technologies than we have evaluated to
date (i.e., not based on CDA and a dual
SCR) would be needed to meet the
Alternative NOX standards for Heavy
HDEs; we request comment on this
conclusion and on the availability, or
potential development and timeline, of
such additional technologies.
Our demonstration test data do show
that CI engines can achieve the PM, HC,
and CO standards in proposed Options
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1 and 2, each of which would result in
at least a 50 percent reduction from
current emission standards for PM, HC,
and CO. The HC and CO standards in
the proposed Options 1 and 2, are based
on SI engine demonstration data with a
catalyst aged beyond the useful life of
those scenarios. Available data indicate
that the combination of NOX, HC, and
CO emission levels over the longer
useful life period reflected in the SI
standards of the Alternative would be
very challenging to meet in the MY 2027
timeframe. In contrast, we believe the
additional lead time provided by the
second step of the MY 2031 standards
in proposed Option 1, combined with
the higher numeric standard for HC and
the shorter useful life mileage, results in
the MY 2031 standards in proposed
Option 1 being both feasible and
technology forcing.
We are also proposing to require
onboard refueling vapor recovery
(ORVR) for incomplete vehicles over
14,000 lb GVWR fueled by gasoline and
other volatile fuels. Currently,
hydrocarbon vapors from those vehicles
are uncontrolled during refueling
events, despite technology to control
these emissions being widely adopted in
vehicles in lower weight classes for
almost 20 years. Recent data show this
lack of emission control technology can
result in refueling emissions that are
more than 10 times current light-duty
refueling standards (see Section III.D.2
for more discussion). We included
ORVR in the analysis of both proposed
Options 1 and 2, as well as the
Alternative.
Our PM standards are based on
certification test data that show the
proposed 50 percent reduction in the
current PM standard is achievable in CI
and SI heavy-duty engines being
certified today; the same reduction in
PM standard is included in both
proposed Options 1 and 2, as well as the
Alternative. We believe lowering the PM
standard to a level currently achievable
through the use of emission control
technology used in new engines being
sold today is appropriate. EPA is not
aware of any technology that is feasible
to adopt in the 2027 timeframe that
would reduce PM emissions further,
and variability in PM measurement
starts to increase at PM levels lower
than the proposed standard.
Nevertheless, we request comment on if
there are technologies that EPA could
consider that would enable a PM
standard lower than 5 mg/hp-hr.
The proposed Options 1 and 2
generally represent the range of options,
including the NOX, HC, and CO
standards, useful life periods and lead
time that we are currently considering
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in this rule; we expect we may receive
additional information through public
comments or data we continue to collect
on the feasibility, costs, and other
impacts of the proposed Options 1 and
2.108 In order to consider adopting the
Alternative in the final rule, we would
need additional information to be able
to conclude that the Alternative is
feasible in the MY 2027 timeframe. We
request comment on all aspects of the
proposal, including the revised
emission standards and useful life and
warranty periods, one and two-step
approaches, model years of
implementation in proposed Options 1
and 2, or other alternatives roughly
within the range of options covered by
the proposed Options 1 and 2, as well
as other provisions described in this
proposal. We also request comment,
including relevant data and other
information, related to the feasibility of
the implementation model year,
numeric levels of the emission
standards, and useful life and warranty
periods included in the Alternative, or
other alternatives outside the range of
options covered by the proposed
Options 1 and 2.
As described in Section III, we are
proposing new laboratory test duty
cycles and standards in response to data
that show a current lack of emission
control under low-load conditions in CI
heavy-duty engines, and under highload in SI heavy-duty engines. As noted
in Section VI, we project that without
the proposed provisions, low- and highload engine operations would account
for 28 and 36 percent, respectively, of
the heavy-duty NOX emission inventory
in 2045.
Proposed Option 1 includes
requirements for lowering the numeric
level of the standard and lengthening
useful life in two steps. Consistent with
our approach for useful life, proposed
Option 1 would lengthen emission
warranty mileages in two steps, such
that the proposed MY 2031 warranty
would cover an appropriate portion of
the proposed MY 2031 regulatory useful
life (see Section IV.B for more
discussion). The proposed Option 2
would lengthen emission warranty
mileages in a single step, consistent
with the proposed single step increase
in useful life in proposed Option 2.
While warranty periods do not directly
impact the stringency of the proposed
standards, we expect the proposed
108 The numeric level of the standards for PM are
consistent across the proposal and both alternatives
since they are intended to ensure that the level of
PM emissions from current engines does not
increase as manufacturers make adjustments to
further control NOX, CO2 or other pollutants. See
Section III.B.2 for more discussion.
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lengthened warranty periods would
improve air quality and we included
them in our inventory and cost analyses
of the proposed Option 1 and Option 2
standards.
We are also proposing additional
compliance provisions that would begin
in MY 2027, such as targeted provisions
to help ensure that owners can
efficiently maintain emissions
performance over the operational life of
the engine. We are proposing provisions
to enhance communication with
operators, including updated diagnostic
requirements, a revised inducement
policy for SCR-based aftertreatment
systems, and improved access to service
information (see Section IV.B for more
discussion). We believe these proposed
provisions could decrease the likelihood
that owners tamper with (i.e., remove or
otherwise disable) emission control
systems.
The emission reductions from the
proposed program would increase over
time as more new, cleaner vehicles enter
the fleet. For example, by 2040 the
proposed Option 1 would reduce heavyduty NOX emissions by more than 55
percent, compared to projected 2040
emissions without the proposed rule.
The proposed Option 2 would reduce
heavy-duty NOX emissions by 44
percent in 2040 (see Section VI for
details on projected emission reductions
from proposed Option 1 or 2). These
emission reductions would lower
ambient concentrations of pollutants
such as ozone and PM2.5. Our analysis
shows that the proposed Option 1
would provide more emission
reductions than proposed Option 2, and
less reductions than the Alternative.
Our air quality modeling analysis of
Option 1’s projected emission
reductions shows widespread
reductions in ambient concentrations of
air pollutants in 2045, which is a year
by which most of the regulated fleet
would have turned over.109 Our analysis
shows that these emission reductions
would result in significant
improvements in ozone concentrations;
ambient PM2.5, NO2 and CO
concentrations would also improve in
2045 (see Section VII for details). Based
on our air quality analysis of PM2.5 and
ozone, we estimate that in 2045, the
proposed Option 1 would result in total
annual monetized health benefits of $12
and $33 billion at a 3 percent discount
rate and $10 and $30 billion at a 7
percent discount rate (2017 dollars). We
estimate that in 2045, the proposed
Option 2 would result in total annual
109 Due to resource constraints, we only
conducted air quality modeling for the proposed
Option 1.
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monetized health benefits of $9 and $26
billion at a 3 percent discount rate and
$8 and $23 billion at a 7 percent
discount rate (2017 dollars) (see Section
VIII for details).
In addition to projected health
benefits, we considered several other
factors in developing the proposed
standards, including cost, energy, and
safety. Our cost analysis, presented in
Section V, accounts for costs to
manufacturers and to truck owners.
Costs to manufacturers include direct
manufacturing costs (i.e., new
hardware/technology) and indirect costs
(e.g., emission warranty, R&D), while
costs to truck owners include operating
costs (e.g., fuel, diesel exhaust fluid,
emission control system repairs). Our
analysis shows that direct
manufacturing costs are the same for
proposed Options 1 and 2; however,
indirect costs result in total costs to
manufacturers (i.e., total technology
costs) under the proposed Option 1
being slightly higher than under the
proposed Option 2. The operating costs
associated with the proposed Option 1
are estimated to be lower than those of
proposed Option 2. The lower operating
costs in proposed Option 1 (largely from
lower repair costs) offset the higher
technology costs (due to higher
warranty and R&D driven indirect costs)
in proposed Option 1, which results in
a lower total cost of proposed Option 1
relative to proposed Option 2 when
costs are summed for 2027 through
2045. For the Alternative, we have not
determined the incremental direct
manufacturing costs of the technology
needed to meet the standards, and we
would need additional data before we
could project that the Alternative is
feasible for the MY 2027 timeframe.
Section IX compares the benefits and
costs of the proposed Options 1 and 2.
Our analysis shows that while proposed
Option 2 provides higher emission
reductions in the early years of the
program, it has lower net benefits than
proposed Option 1 when considering
the time period of 2027 through 2045;
this is a result of both higher costs and
lower emission reductions relative to
proposed Option 1 in the later years of
the program. As noted throughout this
section and discussed in Sections III
and IV, we do not currently have
information to project that the
Alternative standards as currently
formulated are feasible in the MY 2027
timeframe with the emission control
technologies we evaluated to date, and
thus we are not presenting an analysis
of the costs or benefits of the
Alternative.
Our current evaluation of available
data shows that the standards and
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useful life periods in both steps of
proposed Option 1 are feasible and that
each step would result in the greatest
degree of emission reduction achievable
for the model years to which they are
proposed to apply, pursuant to CAA
section 202(a)(3), giving appropriate
consideration to cost, lead time, and
other factors. Our analysis further shows
that the standards and useful life
periods in proposed Option 2 are
feasible in the 2027 model year, but
would result in lower levels of emission
reductions compared to proposed
Option 1. Given the analysis we present
in this proposal, we currently believe
that proposed Option 1 may be a more
appropriate level of stringency as it
would result in a greater level of
achievable emission reduction for the
model years proposed, which is
consistent with EPA’s statutory
authority under Clean Air Act section
202(a)(3). However, as further discussed
in Section III and draft RIA Chapter 3,
we expect that additional data from
EPA’s ongoing work to demonstrate the
performance of emission control
technologies, as well as information
received in public comments, will allow
us to refine our assessments and
consideration of the feasibility of the
combination of the standards and useful
life periods, particularly for the largest
CI engines (HHDEs), in proposed
Options 1 and 2, after consideration of
lead time, costs, and other factors.
Therefore, we are co-proposing Options
1 and 2 standards and useful life
periods, and the range of options in
between them, as the options that may
potentially be appropriate to finalize
pursuant to CAA section 202(a)(3) once
EPA has considered that additional data
and other information.
Our analysis further shows that the
proposed Option 1 and 2 standards
would have no negative impacts on
energy; as discussed in Section III, our
evaluation of test engine data shows no
change in energy consumption (i.e.,
fuel) relative to a baseline engine.
Similarly, we anticipate no negative
impacts on safety due to the proposed
program.
2. Basis of the Targeted Revisions to the
HD GHG Phase 2 Program
In addition to the proposed criteria
pollutant program provisions, we are
proposing targeted updates to certain
CO2 standards for MY 2027 trucks, and
we are requesting comment on updates
to the advanced technology incentive
program for electric vehicles. The
transportation sector is the largest U.S.
source of GHG emissions, representing
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29 percent of total GHG emissions.110
Within the transportation sector, heavyduty vehicles are the second largest
contributor, at 23 percent.111 GHG
emissions have significant impacts on
public health and welfare as evidenced
by the well-documented scientific
record and as set forth in EPA’s
Endangerment and Cause or Contribute
Findings under CAA section 202(a).112
Therefore, continued emission
reductions in the heavy-duty vehicle
sector are appropriate.
We are at the early stages of a
significant transition in the history of
the heavy-duty on-highway sector—a
shift to zero-emission vehicle
technologies. This change is underway
and presents an opportunity for
significant reductions in heavy-duty
GHG emissions. Major trucking fleets,
manufacturers and U.S. states have
announced plans to shift the heavy-duty
fleet toward zero-emissions technology
beyond levels we accounted for in
setting the existing HD GHG Phase 2
standards, as detailed in Section XI.
Specifically, we set the existing Phase 2
standards at levels that would require
all conventional vehicles to install
varying combinations of emissioncontrol technologies (the degree and
types of technology can differ, with
some vehicles that have less being offset
by others with more, which would lead
to CO2 emissions reductions). As
discussed in Section XI, the rise in
electrification beyond what we had
anticipated when finalizing the HD GHG
Phase 2 program (e.g., the California
Advanced Clean Trucks rulemaking)
would enable manufacturers to produce
some conventional vehicles without
installing any of the GHG emissionreducing technologies that we projected
in the HD GHG Phase 2 rulemaking,
absent the changes we are proposing in
this document.113 114
To address this issue, EPA is
proposing under its authority in CAA
section 202(a) to revise GHG emissions
standards for a subset of MY 2027
heavy-duty vehicles. Specifically, we
110 Inventory of U.S. Greenhouse Gas Emissions
and Sinks: 1990–2019 (EPA–430–R–21–005,
published April 2021).
111 Ibid.
112 74 FR 66496, December 15, 2009; 81 FR 54422,
August 15, 2016.
113 CARB. ‘‘Notice of Decision: Advanced Clean
Truck Regulation.’’ June 2020. Available online at:
https://ww3.arb.ca.gov/regact/2019/act2019/
nod.pdf.
For more information on this proposed
rulemaking in California see: https://
ww2.arb.ca.gov/rulemaking/2019/
advancedcleantrucks?utm_medium=email&utm_
source=govdelivery.
114 EPA is currently reviewing a waiver request
under CAA section 209(b) from California for the
ACT rule.
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propose to adjust HD Phase 2 vehicle
GHG emission standards by salesweighting the projected EV production
levels of school buses, transit buses,
delivery trucks, and short-haul tractors
and by lowering the applicable GHG
emission standards in MY 2027
accordingly. Our proposed approach
adjusts 17 of the 33 MY 2027 Phase 2
vocational vehicle and tractor standards
and does not change any MY 2021 or
MY 2024 standards or any of the Class
2b/3 pickup truck and van standards. In
addition, we are requesting comment on
potential changes to the advanced
technology incentive program for
electric vehicles beginning in MY 2024.
Under CAA section 202(a), emission
standards take effect ‘‘after such period
as the Administrator finds necessary to
permit the development and application
of the requisite technology, giving
appropriate consideration to the cost of
compliance within such period.’’ Thus,
in establishing or revising CAA section
202(a) standards, EPA must consider
issues of technological feasibility,
compliance cost, and lead time. The
proposed revised standards are based on
the same technology packages used to
derive the current HD GHG Phase 2
standards, which we applied to the
subset of the vehicles that would
otherwise not require GHG-reducing
technologies due to the higher
projection of HD electric vehicles in MY
2027 and beyond and the incentive
program. The HD GHG Phase 2
standards were based on adoption rates
for technologies in technology packages
that EPA regards as appropriate under
CAA section 202(a) for the reasons given
in the HD GHG Phase 2 rulemaking in
Section III.D.1 for tractors and Section
V.C.1 for vocational vehicles.115 We
continue to believe these technologies
can be adopted at the estimated
technology adoption rates for these
proposed revised standards within the
lead time that would be provided. The
fleet-wide average cost per tractor
projected to meet the proposed revised
MY 2027 standards is approximately
$10,200 to $10,500. The fleet-wide
average cost per vocational vehicle to
meet the proposed revised MY 2027
standards ranges between $1,500 and
$5,700. These increased costs would be
recovered in the form of fuel savings
during the first two years of ownership
for tractors and first four years for
vocational vehicles, which we still
consider to be reasonable.116 In
addition, manufacturers would retain
leeway to develop alternative
115 81 FR 73585 through 73613; 81 FR 73693
through 73719.
116 81 FR 73904.
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compliance paths, increasing the
likelihood of the proposed revised
standards’ successful implementation.
The targeted adjustments to the select
standards we are proposing would
result in modest CO2 emissions
reductions and climate-related benefits
associated with these emission
reductions. As described in more detail
in Section XI, we believe this proposal
considered feasibility, cost, lead time,
emissions impact, and other relevant
factors, and therefore these standards
are appropriate under CAA section
202(a).
In addition to these proposed
standard adjustments, we are requesting
comment on options to update the
advanced technology incentive program
for electric and plug-in hybrid vehicles
beginning in MY 2024. These changes
may be appropriate to reflect that such
levels of incentives for electrification
may no longer be appropriate for certain
segments of the HD EV market. We are
interested in trying to balance providing
incentivizes for the continued
development of zero and near-zero
emission vehicles without inadvertently
undermining the GHG emission
reductions expected from the existing
HD GHG Phase 2 program with
inappropriate incentives.
II. Need for Additional Emissions
Control
This proposal would reduce
emissions from heavy-duty engines that
contribute to ambient levels of ozone,
PM, NOX and CO, which are all
pollutants for which EPA has
established health-based NAAQS. These
pollutants are linked to premature
death, respiratory illness (including
childhood asthma), cardiovascular
problems, and other adverse health
impacts. Many groups are at greater risk
than healthy people from these
pollutants, including people with heart
or lung disease, outdoor workers, older
adults and children. These pollutants
also reduce visibility and negatively
impact ecosystems. This proposal
would also reduce emissions of air
toxics from heavy-duty engines. A more
detailed discussion of the health and
environmental effects associated with
the pollutants affected by this proposed
rule is included in Sections II.B and II.C
and Chapter 4 of the draft RIA.
As further described in Sections II.B.7
and II.B.8, populations who live, work,
or go to school near high-traffic
roadways experience higher rates of
numerous adverse health effects,
compared to populations far away from
major roads. In addition, there is
substantial evidence that people who
live or attend school near major
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roadways are more likely to be people
of color, Hispanic ethnicity, and/or low
socioeconomic status.
Across the U.S., NOX emissions from
heavy-duty engines are important
contributors to concentrations of ozone
and PM2.5 and their resulting threat to
public health.117 118 The emissions
modeling done for the proposed rule 119
(see Chapter 5 of the draft RIA) indicates
that heavy-duty engines will continue to
be one of the largest contributors to
mobile source NOX emissions
nationwide in the future, representing
32 percent of the mobile source NOX in
calendar year 2045.120 Furthermore, it is
estimated that heavy-duty engines will
represent 89 percent of the onroad NOX
inventory in calendar year 2045.121 The
emission reductions that would occur
from the proposed rule are projected to
reduce air pollution that is (and is
projected to continue to be) at levels
that endanger public health and welfare.
Many state and local agencies across
the country have asked the EPA to
further reduce NOX emissions,
specifically from heavy-duty engines,
because such reductions will be a
critical part of many areas’ strategies to
attain and maintain the ozone and PM
NAAQS. These state and local agencies
anticipate challenges in attaining the
NAAQS, maintaining the NAAQS in the
future, and/or preventing
nonattainment. Some nonattainment
areas have already been ‘‘bumped up’’
to higher classifications because of
challenges in attaining the NAAQS;
others say they are struggling to avoid
nonattainment.122 Many state and local
agencies commented on the ANPR that
heavy-duty vehicles are one of their
largest sources of NOX emissions. They
117 Zawacki et al., 2018. Mobile source
contributions to ambient ozone and particulate
matter in 2025. Atmospheric Environment, Vol 188,
pg 129–141. Available online: https://doi.org/
10.1016/j.atmosenv.2018.04.057.
118 Davidson et al., 2020. The recent and future
health burden of the U.S. mobile sector apportioned
by source. Environmental Research Letters.
Available online: https://doi.org/10.1088/17489326/ab83a8.
119 Sectors other than onroad were projected from
2016v1 Emissions Modeling Platform, https://
views.cira.colostate.edu/wiki/wiki/10202.
120 U.S. Environmental Protection Agency (2021).
2016v1 Platform. https://www.epa.gov/airemissions-modeling/2016v1-platform.
121 Han, Jaehoon. Memorandum to the Docket
EPA–HQ–OAR–2019–0055: ‘‘MOVES ModelingRelated Data Files (MOVES Code, Input Databases
and Runspecs) for the Proposed Heavy-Duty 2027
Standards’’. February 2022.
122 For example, in September 2019 several 2008
ozone nonattainment areas were reclassified from
moderate to serious, including Dallas, Chicago,
Connecticut, New York/New Jersey and Houston,
and in January 2020, Denver. The 2008 NAAQS for
ozone is an 8-hour standard with a level of 0.075
ppm, which the 2015 ozone NAAQS lowered to
0.070 ppm.
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commented that without action to
reduce emissions from heavy-duty
vehicles, they would have to adopt
other potentially more burdensome and
costly measures to reduce emissions
from other sources under their state or
local authority, such as local businesses.
More information on the projected
emission reductions and air quality
impacts that would result from this
proposed rule is provided in Sections VI
and VII.
In their comments on the ANPR,
environmental groups as well as state,
local, and Tribal agencies supported
additional NOX reductions from heavyduty vehicles to address concerns about
environmental justice and ensuring that
all communities benefit from
improvements in air quality.
Commenters also supported additional
NOX reductions from heavy-duty
vehicles in order to address concerns
about regional haze, and damage to
terrestrial and aquatic ecosystems. They
mentioned the impacts of NOX
emissions on numerous locations, such
as the Chesapeake Bay, Narragansett
Bay, Long Island Sound, Joshua Tree
National Park and the surrounding
Mojave Desert, the Adirondacks, and
other areas. Tribes and agencies
commented that NOX deposition into
lakes is harmful to fish and other
aquatic life forms on which they depend
for subsistence livelihoods. They also
commented that regional haze and
increased rates of weathering caused by
pollution are of particular concern and
can damage culturally significant
archeological sites.
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A. Background on Pollutants Impacted
by This Proposal
1. Ozone
Ground-level ozone pollution forms
in areas with high concentrations of
ambient NOX and VOCs when solar
radiation is strong. Major U.S. sources of
NOX are highway and nonroad motor
vehicles, engines, power plants and
other industrial sources, with natural
sources, such as soil, vegetation, and
lightning, serving as smaller sources.
Vegetation is the dominant source of
VOCs in the U.S. Volatile consumer and
commercial products, such as
propellants and solvents, highway and
nonroad vehicles, engines, fires, and
industrial sources also contribute to the
atmospheric burden of VOCs at groundlevel.
The processes underlying ozone
formation, transport, and accumulation
are complex. Ground-level ozone is
produced and destroyed by an
interwoven network of free radical
reactions involving the hydroxyl radical
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(OH), NO, NO2, and complex reaction
intermediates derived from VOCs. Many
of these reactions are sensitive to
temperature and available sunlight.
High ozone events most often occur
when ambient temperatures and
sunlight intensities remain high for
several days under stagnant conditions.
Ozone and its precursors can also be
transported hundreds of miles
downwind which can lead to elevated
ozone levels in areas with otherwise low
VOC or NOX emissions. As an air mass
moves and is exposed to changing
ambient concentrations of NOX and
VOCs, the ozone photochemical regime
(relative sensitivity of ozone formation
to NOX and VOC emissions) can change.
When ambient VOC concentrations
are high, comparatively small amounts
of NOX catalyze rapid ozone formation.
Without available NOX, ground-level
ozone production is severely limited,
and VOC reductions would have little
impact on ozone concentrations.
Photochemistry under these conditions
is said to be ‘‘NOX-limited.’’ When NOX
levels are sufficiently high, faster NO2
oxidation consumes more radicals,
dampening ozone production. Under
these ‘‘VOC-limited’’ conditions (also
referred to as ’’ NOX-saturated’’
conditions), VOC reductions are
effective in reducing ozone, and NOX
can react directly with ozone resulting
in suppressed ozone concentrations
near NOX emission sources. Under these
NOX-saturated conditions, NOX
reductions can actually increase local
ozone under certain circumstances, but
overall ozone production (considering
downwind formation) decreases and
even in VOC-limited areas, NOX
reductions are not expected to increase
ozone levels if the NOX reductions are
sufficiently large—large enough to
become NOX-limited.
The primary NAAQS for ozone,
established in 2015 and retained in
2020, is an 8-hour standard with a level
of 0.07 ppm.123 EPA recently
announced that it will reconsider the
previous administration’s decision to
retain the ozone NAAQS.124 The EPA is
also implementing the previous 8-hour
ozone primary standard, set in 2008, at
a level of 0.075 ppm. As of May 31,
2021, there were 34 ozone
nonattainment areas for the 2008 ozone
NAAQS, composed of 151 full or partial
counties, with a population of more
than 99 million, and 50 ozone
nonattainment areas for the 2015 ozone
123 https://www.epa.gov/ground-level-ozonepollution/ozone-national-ambient-air-qualitystandards-naaqs.
124 https://www.epa.gov/ground-level-ozonepollution/epa-reconsider-previous-administrationsdecision-retain-2015-ozone.
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NAAQS, composed of 205 full or partial
counties, with a population of more
than 122 million. In total, there are
currently, as of May 31, 2021, 57 ozone
nonattainment areas with a population
of more than 122 million people.125
States with ozone nonattainment
areas are required to take action to bring
those areas into attainment. The
attainment date assigned to an ozone
nonattainment area is based on the
area’s classification. The attainment
dates for areas designated
nonattainment for the 2008 8-hour
ozone NAAQS are in the 2015 to 2032
timeframe, depending on the severity of
the problem in each area. Attainment
dates for areas designated
nonattainment for the 2015 ozone
NAAQS will be in the 2021 to 2038
timeframe, again depending on the
severity of the problem in each area.126
The proposed rule would begin to take
effect in MY 2027 and would assist
areas with attaining the NAAQS and
may relieve areas with already stringent
local regulations from some of the
burden associated with adopting
additional local controls.127 The
proposed rule could also provide
assistance to counties with ambient
concentrations near the level of the
NAAQS who are working to ensure
long-term attainment or maintenance of
the NAAQS.
2. Particulate Matter
Particulate matter (PM) is a complex
mixture of solid particles and liquid
droplets distributed among numerous
atmospheric gases which interact with
solid and liquid phases. Particles in the
atmosphere range in size from less than
0.01 to more than 10 micrometers (mm)
in diameter.128 Atmospheric particles
can be grouped into several classes
according to their aerodynamic diameter
and physical sizes. Generally, the three
broad classes of particles include
ultrafine particles (UFPs, generally
125 The population total is calculated by
summing, without double counting, the 2008 and
2015 ozone nonattainment populations contained
in the Criteria Pollutant Nonattainment Summary
report (https://www.epa.gov/green-book/greenbook-data-download).
126 https://www.epa.gov/ground-level-ozonepollution/ozone-naaqs-timelines.
127 While not quantified in the air quality
modeling analysis for this proposed rule, the Early
Adoption Incentives under the proposed program
could encourage manufacturers to introduce new
emission control technologies prior to the 2027
model year, which may help to accelerate some
benefits of the proposed program (See Preamble
Section IV.H for more details on the proposed Early
Adoption Incentives).
128 U.S. EPA. Policy Assessment (PA) for the
Review of the National Ambient Air Quality
Standards for Particulate Matter (Final Report,
2020). U.S. Environmental Protection Agency,
Washington, DC, EPA/452/R–20/002, 2020.
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considered as particles with a diameter
less than or equal to 0.1 mm [typically
based on physical size, thermal
diffusivity or electrical mobility]),
‘‘fine’’ particles (PM2.5; particles with a
nominal mean aerodynamic diameter
less than or equal to 2.5 mm), and
‘‘thoracic’’ particles (PM10; particles
with a nominal mean aerodynamic
diameter less than or equal to 10 mm).
Particles that fall within the size range
between PM2.5 and PM10, are referred to
as ‘‘thoracic coarse particles’’ (PM10–2.5,
particles with a nominal mean
aerodynamic diameter greater than 2.5
mm and less than or equal to 10 mm).
EPA currently has NAAQS for PM2.5 and
PM10.129
Most particles are found in the lower
troposphere, where they can have
residence times ranging from a few
hours to weeks. Particles are removed
from the atmosphere by wet deposition,
such as when they are carried by rain or
snow, or by dry deposition, when
particles settle out of suspension due to
gravity. Atmospheric lifetimes are
generally longest for PM2.5, which often
remains in the atmosphere for days to
weeks before being removed by wet or
dry deposition.130 In contrast,
atmospheric lifetimes for UFP and
PM10–2.5 are shorter. Within hours, UFP
can undergo coagulation and
condensation that lead to formation of
larger particles in the accumulation
mode, or can be removed from the
atmosphere by evaporation, deposition,
or reactions with other atmospheric
components. PM10–2.5 are also generally
removed from the atmosphere within
hours, through wet or dry deposition.131
Particulate matter consists of both
primary and secondary particles.
Primary particles are emitted directly
from sources, such as combustionrelated activities (e.g., industrial
activities, motor vehicle operation,
biomass burning), while secondary
particles are formed through
atmospheric chemical reactions of
gaseous precursors (e.g., sulfur oxides
(SOX), nitrogen oxides (NOX) and
volatile organic compounds (VOCs)).
129 Regulatory definitions of PM size fractions,
and information on reference and equivalent
methods for measuring PM in ambient air, are
provided in 40 CFR parts 50, 53, and 58. With
regard to NAAQS which provide protection against
health and welfare effects, the 24-hour PM10
standard provides protection against effects
associated with short-term exposure to thoracic
coarse particles (i.e., PM10–2.5).
130 U.S. EPA. Integrated Science Assessment (ISA)
for Particulate Matter (Final Report, 2019). U.S.
Environmental Protection Agency, Washington, DC,
EPA/600/R–19/188, 2019. Table 2–1.
131 U.S. EPA. Integrated Science Assessment (ISA)
for Particulate Matter (Final Report, 2019). U.S.
Environmental Protection Agency, Washington, DC,
EPA/600/R–19/188, 2019. Table 2–1.
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From 2000 to 2017, national annual
average ambient PM2.5 concentrations
have declined by over 40 percent,132
largely reflecting reductions in
emissions of precursor gases.
There are two primary NAAQS for
PM2.5: An annual standard (12.0
micrograms per cubic meter (mg/m3))
and a 24-hour standard (35 mg/m3), and
there are two secondary NAAQS for
PM2.5: An annual standard (15.0 mg/m3)
and a 24-hour standard (35 mg/m3). The
initial PM2.5 standards were set in 1997
and revisions to the standards were
finalized in 2006 and in December 2012
and then retained in 2020. On June 10,
2021, EPA announced that it will
reconsider the previous administration’s
decision to retain the PM NAAQS.133
There are many areas of the country
that are currently in nonattainment for
the annual and 24-hour primary PM2.5
NAAQS. As of May 31, 2021, more than
19 million people lived in the 4 areas
that are designated as nonattainment for
the 1997 PM2.5 NAAQS. Also, as of May
31, 2021, more than 31 million people
lived in the 14 areas that are designated
as nonattainment for the 2006 PM2.5
NAAQS and more than 20 million
people lived in the 6 areas designated as
nonattainment for the 2012 PM2.5
NAAQS. In total, there are currently 17
PM2.5 nonattainment areas with a
population of more than 32 million
people.134 The proposed rule would
take effect in MY 2027 and would assist
areas with attaining the NAAQS and
may relieve areas with already stringent
local regulations from some of the
burden associated with adopting
additional local controls.135 The
proposed rule would also assist counties
with ambient concentrations near the
level of the NAAQS who are working to
ensure long-term attainment or
maintenance of the PM2.5 NAAQS.
3. Nitrogen Oxides
Oxides of nitrogen (NOX) refers to
nitric oxide (NO) and nitrogen dioxide
132 See https://www.epa.gov/air-trends/
particulate-matter-pm25-trends and https://
www.epa.gov/air-trends/particulate-matter-pm25trends#pmnat for more information.
133 https://www.epa.gov/pm-pollution/nationalambient-air-quality-standards-naaqs-pm.
134 The population total is calculated by
summing, without double counting, the 1997, 2006
and 2012 PM2.5 nonattainment populations
contained in the Criteria Pollutant Nonattainment
Summary report (https://www.epa.gov/green-book/
green-book-data-download).
135 While not quantified in the air quality
modeling analysis for this proposed rule, the Early
Adoption Incentives under the proposed program
could encourage manufacturers to introduce new
emission control technologies prior to the 2027
model year, which may help to accelerate some
benefits of the proposed program (See Preamble
Section IV.H for more details on the proposed Early
Adoption Incentives).
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(NO2). Most NO2 is formed in the air
through the oxidation of nitric oxide
(NO) emitted when fuel is burned at a
high temperature. NOX is a criteria
pollutant, regulated for its adverse
effects on public health and the
environment, and highway vehicles are
an important contributor to NOX
emissions. NOX, along with VOCs, are
the two major precursors of ozone and
NOX is also a major contributor to
secondary PM2.5 formation. There are
two primary NAAQS for NO2: An
annual standard (53 ppb) and a 1-hour
standard (100 ppb).136 In 2010, EPA
established requirements for monitoring
NO2 near roadways expected to have the
highest concentrations within large
cities. Monitoring within this nearroadway network began in 2014, with
additional sites deployed in the
following years. At present, there are no
nonattainment areas for NO2.
4. Carbon Monoxide
Carbon monoxide (CO) is a colorless,
odorless gas emitted from combustion
processes. Nationally, particularly in
urban areas, the majority of CO
emissions to ambient air come from
mobile sources.137 There are two
primary NAAQS for CO: An 8-hour
standard (9 ppm) and a 1-hour standard
(35 ppm). There are currently no CO
nonattainment areas; as of September
27, 2010, all CO nonattainment areas
have been redesignated to attainment.
The past designations were based on the
existing community-wide monitoring
network. EPA made an addition to the
ambient air monitoring requirements for
CO during the 2011 NAAQS review.
Those new requirements called for CO
monitors to be operated near roads in
Core Based Statistical Areas (CBSAs) of
1 million or more persons, in addition
to the existing community-based
network (76 FR 54294, August 31,
2011).
5. Diesel Exhaust
Diesel exhaust is a complex mixture
composed of particulate matter, carbon
dioxide, oxygen, nitrogen, water vapor,
carbon monoxide, nitrogen compounds,
sulfur compounds and numerous lowmolecular-weight hydrocarbons. A
number of these gaseous hydrocarbon
components are individually known to
be toxic, including aldehydes, benzene
136 The statistical form of the 1-hour NAAQS for
NO2 is the 3-year average of the yearly distribution
of 1-hour daily maximum concentrations.
137 U.S. EPA, (2010). Integrated Science
Assessment for Carbon Monoxide (Final Report).
U.S. Environmental Protection Agency,
Washington, DC, EPA/600/R–09/019F, 2010. https://
cfpub.epa.gov/ncea/cfm/
recordisplay.cfm?deid=218686. See Section 2.1.
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and 1,3-butadiene. The diesel
particulate matter present in diesel
exhaust consists mostly of fine particles
(<2.5 mm), of which a significant
fraction is ultrafine particles (<0.1 mm).
These particles have a large surface area
which makes them an excellent medium
for adsorbing organics and their small
size makes them highly respirable.
Many of the organic compounds present
in the gases and on the particles, such
as polycyclic organic matter, are
individually known to have mutagenic
and carcinogenic properties.
Diesel exhaust varies significantly in
chemical composition and particle sizes
between different engine types (heavyduty, light-duty), engine operating
conditions (idle, acceleration,
deceleration), and fuel formulations
(high/low sulfur fuel). Also, there are
emissions differences between on-road
and nonroad engines because the
nonroad engines are generally of older
technology. After being emitted in the
engine exhaust, diesel exhaust
undergoes dilution as well as chemical
and physical changes in the atmosphere.
The lifetime of the components present
in diesel exhaust ranges from seconds to
days.
Because diesel particulate matter
(DPM) is part of overall ambient PM,
varies considerably in composition, and
lacks distinct chemical markers that
enable it to be easily distinguished from
overall primary PM, we do not have
direct measurements of DPM in the
ambient air.138 DPM concentrations are
estimated using ambient air quality
modeling based on DPM emission
inventories. DPM emission inventories
are computed as the exhaust PM
emissions from mobile sources
combusting diesel or residual oil fuel.
DPM concentrations were estimated as
part of the 2014 National Air Toxics
Assessment (NATA).139 Areas with high
concentrations are clustered in the
Northeast, Great Lake States, California,
and the Gulf Coast States, with the
highest impacts occurring in major
urban cores, and are also distributed
throughout the rest of the U.S.
Approximately half of average ambient
138 DPM in exhaust from a high-load, high-speed
engine (e.g., heavy-duty truck engines) without
aftertreatment such as a diesel particle filter (DPM)
is mostly made of ‘‘soot,’’ consisting of elemental/
black carbon (EC/BC), some organic material, and
trace elements. At low loads, DPM in high-speed
engine exhaust is mostly made of organic carbon
(OC), with considerably less EC/BC. Low-speed
diesel engines’ (e.g., large marine engines) exhaust
PM is comprised of more sulfate and less EC/BC,
with OC contributing as well.
139 U.S. EPA (2018) Technical Support Document
EPA’s 2014 National Air Toxics Assessment.
https://www.epa.gov/national-air-toxicsassessment/2014-nata-assessment-results.
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DPM in the U.S. can be attributed to
heavy-duty diesel engines, with the
remainder attributable to nonroad
engines.
6. Air Toxics
The most recent available data
indicate that the majority of Americans
continue to be exposed to ambient
concentrations of air toxics at levels
which have the potential to cause
adverse health effects.140 The levels of
air toxics to which people are exposed
vary depending on where people live
and work and the kinds of activities in
which they engage, as discussed in
detail in EPA’s 2007 Mobile Source Air
Toxics Rule.141 According to the
National Air Toxic Assessment (NATA)
for 2014, mobile sources were
responsible for over 40 percent of
outdoor anthropogenic toxic emissions
and were the largest contributor to
national average cancer and noncancer
risk from directly emitted
pollutants.142 143 Mobile sources are also
significant contributors to precursor
emissions which react to form air
toxics.144 Formaldehyde is the largest
contributor to cancer risk of all 71
pollutants quantitatively assessed in the
2014 NATA. Mobile sources were
responsible for more than 25 percent of
primary anthropogenic emissions of this
pollutant in 2014 and are significant
contributors to formaldehyde precursor
emissions. Benzene is also a large
contributor to cancer risk, and mobile
sources account for almost 70 percent of
ambient exposure.
B. Health Effects Associated With
Exposure to Pollutants Impacted by This
Proposal
Heavy duty engines emit pollutants
that contribute to ambient
concentrations of ozone, PM, NO2, CO,
and air toxics. A discussion of the
140 U.S. EPA (2018) Technical Support Document
EPA’s 2014 National Air Toxics Assessment.
https://www.epa.gov/national-air-toxicsassessment/2014-nata-assessment-results.
141 U.S. Environmental Protection Agency (2007).
Control of Hazardous Air Pollutants from Mobile
Sources; Final Rule. 72 FR 8434, February 26, 2007.
142 U.S. EPA. (2018) 2014 NATA: Assessment
Results. https://www.epa.gov/national-air-toxicsassessment/2014-nata-assessment-results.
143 NATA also includes estimates of risk
attributable to background concentrations, which
includes contributions from long-range transport,
persistent air toxics, and natural sources; as well as
secondary concentrations, where toxics are formed
via secondary formation. Mobile sources
substantially contribute to long-range transport and
secondarily formed air toxics.
144 Rich Cook, Sharon Phillips, Madeleine Strum,
Alison Eyth & James Thurman (2020): Contribution
of mobile sources to secondary formation of
carbonyl compounds, Journal of the Air & Waste
Management Association, DOI: 10.1080/
10962247.2020.1813839.
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health effects associated with exposure
to these pollutants, and a discussion on
environmental justice, is included in
this section of the preamble.
Additionally, children are recognized to
have increased vulnerability and
susceptibility related to air pollution
and other environmental exposures; this
is discussed further in Section XIII of
the Preamble. Information on emission
reductions and air quality impacts from
this proposed rule are included in
Section VI and VII of this preamble.
1. Ozone
This section provides a summary of
the health effects associated with
exposure to ambient concentrations of
ozone.145 The information in this
section is based on the information and
conclusions in the April 2020 Integrated
Science Assessment for Ozone (Ozone
ISA).146 The Ozone ISA concludes that
human exposures to ambient
concentrations of ozone are associated
with a number of adverse health effects
and characterizes the weight of evidence
for these health effects.147 The
discussion below highlights the Ozone
ISA’s conclusions pertaining to health
effects associated with both short-term
and long-term periods of exposure to
ozone.
For short-term exposure to ozone, the
Ozone ISA concludes that respiratory
effects, including lung function
decrements, pulmonary inflammation,
exacerbation of asthma, respiratoryrelated hospital admissions, and
mortality, are causally associated with
ozone exposure. It also concludes that
metabolic effects, including metabolic
syndrome (i.e., changes in insulin or
glucose levels, cholesterol levels,
obesity and blood pressure) and
complications due to diabetes are likely
to be causally associated with shortterm exposure to ozone and that
evidence is suggestive of a causal
relationship between cardiovascular
145 Human exposure to ozone varies over time
due to changes in ambient ozone concentration and
because people move between locations which have
notably different ozone concentrations. Also, the
amount of ozone delivered to the lung is influenced
not only by the ambient concentrations but also by
the breathing route and rate.
146 U.S. EPA. Integrated Science Assessment (ISA)
for Ozone and Related Photochemical Oxidants
(Final Report). U.S. Environmental Protection
Agency, Washington, DC, EPA/600/R–20/012, 2020.
147 The ISA evaluates evidence and draws
conclusions on the causal relationship between
relevant pollutant exposures and health effects,
assigning one of five ‘‘weight of evidence’’
determinations: Causal relationship, likely to be a
causal relationship, suggestive of a causal
relationship, inadequate to infer a causal
relationship, and not likely to be a causal
relationship. For more information on these levels
of evidence, please refer to Table II in the Preamble
of the ISA.
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effects, central nervous system effects
and total mortality and short-term
exposure to ozone.
For long-term exposure to ozone, the
Ozone ISA concludes that respiratory
effects, including new onset asthma,
pulmonary inflammation and injury, are
likely to be causally related with ozone
exposure. The Ozone ISA characterizes
the evidence as suggestive of a causal
relationship for associations between
long-term ozone exposure and
cardiovascular effects, metabolic effects,
reproductive and developmental effects,
central nervous system effects and total
mortality. The evidence is inadequate to
infer a causal relationship between
chronic ozone exposure and increased
risk of cancer.
Finally, interindividual variation in
human responses to ozone exposure can
result in some groups being at increased
risk for detrimental effects in response
to exposure. In addition, some groups
are at increased risk of exposure due to
their activities, such as outdoor workers
and children. The Ozone ISA identified
several groups that are at increased risk
for ozone-related health effects. These
groups are people with asthma, children
and older adults, individuals with
reduced intake of certain nutrients (i.e.,
Vitamins C and E), outdoor workers,
and individuals having certain genetic
variants related to oxidative metabolism
or inflammation. Ozone exposure
during childhood can have lasting
effects through adulthood. Such effects
include altered function of the
respiratory and immune systems.
Children absorb higher doses
(normalized to lung surface area) of
ambient ozone, compared to adults, due
to their increased time spent outdoors,
higher ventilation rates relative to body
size, and a tendency to breathe a greater
fraction of air through the mouth.
Children also have a higher asthma
prevalence compared to adults. Recent
epidemiologic studies provide generally
consistent evidence that long-term
ozone exposure is associated with the
development of asthma in children.
Studies comparing age groups reported
higher magnitude associations for shortterm ozone exposure and respiratory
hospital admissions and emergency
room visits among children than for
adults. Panel studies also provide
support for experimental studies with
consistent associations between shortterm ozone exposure and lung function
and pulmonary inflammation in healthy
children. Additional children’s
vulnerability and susceptibility factors
are listed in Section XIII of the
Preamble.
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2. Particulate Matter
Scientific evidence spanning animal
toxicological, controlled human
exposure, and epidemiologic studies
shows that exposure to ambient PM is
associated with a broad range of health
effects. These health effects are
discussed in detail in the Integrated
Science Assessment for Particulate
Matter (PM ISA), which was finalized in
December 2019.148 The PM ISA
characterizes the causal nature of
relationships between PM exposure and
broad health categories (e.g.,
cardiovascular effects, respiratory
effects, etc.) using a weight-of-evidence
approach.149 Within this
characterization, the PM ISA
summarizes the health effects evidence
for short- and long-term exposures to
PM2.5, PM10–2.5, and ultrafine particles,
and concludes that human exposures to
ambient PM2.5 are associated with a
number of adverse health effects. The
discussion below highlights the PM
ISA’s conclusions pertaining to the
health effects evidence for both shortand long-term PM exposures. Further
discussion of PM-related health effects
can also be found in the 2020 Policy
Assessment for the review of the PM
NAAQS.150
EPA has concluded that recent
evidence in combination with evidence
evaluated in the 2009 PM ISA supports
a ‘‘causal relationship’’ between both
long- and short-term exposures to PM2.5
and mortality and cardiovascular effects
and a ‘‘likely to be causal relationship’’
between long- and short-term PM2.5
exposures and respiratory effects.151
148 U.S. EPA. Integrated Science Assessment (ISA)
for Particulate Matter (Final Report, 2019). U.S.
Environmental Protection Agency, Washington, DC,
EPA/600/R–19/188, 2019.
149 The causal framework draws upon the
assessment and integration of evidence from across
scientific disciplines, spanning atmospheric
chemistry, exposure, dosimetry and health effects
studies (i.e., epidemiologic, controlled human
exposure, and animal toxicological studies), and
assess the related uncertainties and limitations that
ultimately influence our understanding of the
evidence. This framework employs a five-level
hierarchy that classifies the overall weight-ofevidence with respect to the causal nature of
relationships between criteria pollutant exposures
and health and welfare effects using the following
categorizations: Causal relationship; likely to be
causal relationship; suggestive of, but not sufficient
to infer, a causal relationship; inadequate to infer
the presence or absence of a causal relationship;
and not likely to be a causal relationship (U.S. EPA.
(2019). Integrated Science Assessment for
Particulate Matter (Final Report). U.S.
Environmental Protection Agency, Washington, DC,
EPA/600/R–19/188, Section P. 3.2.3).
150 U.S. EPA. Policy Assessment (PA) for the
Review of the National Ambient Air Quality
Standards for Particulate Matter (Final Report,
2020). U.S. Environmental Protection Agency,
Washington, DC, EPA/452/R–20/002, 2020.
151 U.S. EPA. (2009). Integrated Science
Assessment for Particulate Matter (Final Report).
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Additionally, recent experimental and
epidemiologic studies provide evidence
supporting a ‘‘likely to be causal
relationship’’ between long-term PM2.5
exposure and nervous system effects,
and long-term PM2.5 exposure and
cancer. In addition, EPA noted that
there was more limited and uncertain
evidence for long-term PM2.5 exposure
and reproductive and developmental
effects (i.e., male/female reproduction
and fertility; pregnancy and birth
outcomes), long- and short-term
exposures and metabolic effects, and
short-term exposure and nervous system
effects resulting in the ISA concluding
‘‘suggestive of, but not sufficient to
infer, a causal relationship.’’
As discussed extensively in the 2019
PM ISA, recent studies continue to
support and extend the evidence base
linking short- and long-term PM2.5
exposures and mortality.152 For shortterm PM2.5 exposure, recent multi-city
studies, in combination with single- and
multi-city studies evaluated in the 2009
PM ISA, provide evidence of consistent,
positive associations across studies
conducted in different geographic
locations, populations with different
demographic characteristics, and
studies using different exposure
assignment techniques. Additionally,
the consistent and coherent evidence
across scientific disciplines for
cardiovascular morbidity, particularly
ischemic events and heart failure, and to
a lesser degree for respiratory morbidity,
with the strongest evidence for
exacerbations of chronic obstructive
pulmonary disease (COPD) and asthma,
provide biological plausibility for causespecific mortality and ultimately total
mortality.
In addition to reanalyses and
extensions of the American Cancer
Society (ACS) and Harvard Six Cities
(HSC) cohorts, multiple new cohort
studies conducted in the U.S. and
Canada consisting of people employed
in a specific job (e.g., teacher, nurse),
and that apply different exposure
assignment techniques provide evidence
of positive associations between longterm PM2.5 exposure and mortality.
Biological plausibility for mortality due
to long-term PM2.5 exposure is provided
by the coherence of effects across
scientific disciplines for cardiovascular
morbidity, particularly for coronary
heart disease (CHD), stroke and
atherosclerosis, and for respiratory
morbidity, particularly for the
U.S. Environmental Protection Agency,
Washington, DC, EPA/600/R–08/139F.
152 U.S. EPA. Integrated Science Assessment (ISA)
for Particulate Matter (Final Report, 2019). U.S.
Environmental Protection Agency, Washington, DC,
EPA/600/R–19/188, 2019.
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development of COPD. Additionally,
recent studies provide evidence
indicating that as long-term PM2.5
concentrations decrease there is an
increase in life expectancy.
A large body of recent studies
examining both short- and long-term
PM2.5 exposure and cardiovascular
effects supports and extends the
evidence base evaluated in the 2009 PM
ISA. Some of the strongest evidence
from both experimental and
epidemiologic studies examining shortterm PM2.5 exposures are for ischemic
heart disease (IHD) and heart failure.
The evidence for cardiovascular effects
is coherent across studies of short-term
PM2.5 exposure that have observed
associations with a continuum of effects
ranging from subtle changes in
indicators of cardiovascular health to
serious clinical events, such as
increased emergency department visits
and hospital admissions due to
cardiovascular disease and
cardiovascular mortality. For long-term
PM2.5 exposure, there is strong and
consistent epidemiologic evidence of a
relationship with cardiovascular
mortality. This evidence is supported by
epidemiologic and animal toxicological
studies demonstrating a range of
cardiovascular effects including
coronary heart disease, stroke, impaired
heart function, and subclinical markers
(e.g., coronary artery calcification,
atherosclerotic plaque progression),
which collectively provide coherence
and biological plausibility.
Recent studies continue to provide
evidence of a relationship between both
short- and long-term PM2.5 exposure and
respiratory effects. Epidemiologic and
animal toxicological studies examining
short-term PM2.5 exposure provide
consistent evidence of asthma and
COPD exacerbations, in children and
adults, respectively. This evidence is
supported by epidemiologic studies
examining asthma and COPD emergency
department visits and hospital
admissions, as well as respiratory
mortality. However, there is
inconsistent evidence of respiratory
effects, specifically lung function
declines and pulmonary inflammation,
in controlled human exposure studies.
Epidemiologic studies conducted in the
U.S. and abroad provide evidence of a
relationship between long-term PM2.5
exposure and respiratory effects,
including consistent changes in lung
function and lung function growth rate,
increased asthma incidence, asthma
prevalence, and wheeze in children;
acceleration of lung function decline in
adults; and respiratory mortality. The
epidemiologic evidence is supported by
animal toxicological studies, which
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provide coherence and biological
plausibility for a range of effects
including impaired lung development,
decrements in lung function growth,
and asthma development.
Since the 2009 PM ISA, a growing
body of scientific evidence examined
the relationship between long-term
PM2.5 exposure and nervous system
effects, resulting for the first time in a
causality determination for this health
effects category. The strongest evidence
for effects on the nervous system come
from epidemiologic studies that
consistently report cognitive decrements
and reductions in brain volume in
adults. The effects observed in
epidemiologic studies are supported by
animal toxicological studies
demonstrating effects on the brain of
adult animals including inflammation,
morphologic changes, and
neurodegeneration of specific regions of
the brain. There is more limited
evidence for neurodevelopmental effects
in children with some studies reporting
positive associations with autism
spectrum disorder (ASD) and others
providing limited evidence of an
association with cognitive function.
While there is some evidence from
animal toxicological studies indicating
effects on the brain (i.e., inflammatory
and morphological changes) to support
a biologically plausible pathway,
epidemiologic studies of
neurodevelopmental effects are limited
due to their lack of control for potential
confounding by copollutants, the small
number of studies conducted, and
uncertainty regarding critical exposure
windows.
Building off the decades of research
demonstrating mutagenicity, DNA
damage, and endpoints related to
genotoxicity due to whole PM
exposures, recent experimental and
epidemiologic studies focusing
specifically on PM2.5 provide evidence
of a relationship between long-term
PM2.5 exposure and cancer.
Epidemiologic studies examining longterm PM2.5 exposure and lung cancer
incidence and mortality provide
evidence of generally positive
associations in cohort studies spanning
different populations, locations, and
exposure assignment techniques.
Additionally, there is evidence of
positive associations in analyses limited
to never smokers. The epidemiologic
evidence is supported by both
experimental and epidemiologic
evidence of genotoxicity, epigenetic
effects, carcinogenic potential, and that
PM2.5 exhibits several characteristics of
carcinogens, which collectively
provides biological plausibility for
cancer development.
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For the additional health effects
categories evaluated for PM2.5 in the
2019 PM ISA, experimental and
epidemiologic studies provide limited
and/or inconsistent evidence of a
relationship with PM2.5 exposure. As a
result, the 2019 PM ISA concluded that
the evidence is ‘‘suggestive of, but not
sufficient to infer a causal relationship’’
for short-term PM2.5 exposure and
metabolic effects and nervous system
effects, and long-term PM2.5 exposures
and metabolic effects as well as
reproductive and developmental effects.
In addition to evaluating the health
effects attributed to short- and long-term
exposure to PM2.5, the 2019 PM ISA also
conducted an extensive evaluation as to
whether specific components or sources
of PM2.5 are more strongly related with
health effects than PM2.5 mass. An
evaluation of those studies resulted in
the 2019 PM ISA concluding that ‘‘many
PM2.5 components and sources are
associated with many health effects, and
the evidence does not indicate that any
one source or component is consistently
more strongly related to health effects
than PM2.5 mass.’’ 153
For both PM10–2.5 and UFPs, for all
health effects categories evaluated, the
2019 PM ISA concluded that the
evidence was ‘‘suggestive of, but not
sufficient to infer, a causal relationship’’
or ‘‘inadequate to determine the
presence or absence of a causal
relationship.’’ For PM10–2.5, although a
Federal Reference Method (FRM) was
instituted in 2011 to measure PM10–2.5
concentrations nationally, the causality
determinations reflect that the same
uncertainty identified in the 2009 PM
ISA with respect to the method used to
estimate PM10–2.5 concentrations in
epidemiologic studies persists.
Specifically, across epidemiologic
studies, different approaches are used to
estimate PM10–2.5 concentrations (e.g.,
direct measurement of PM10–2.5,
difference between PM10 and PM2.5
concentrations), and it remains unclear
how well correlated PM10–2.5
concentrations are both spatially and
temporally across the different methods
used.
For UFPs, the uncertainty in the
evidence for the health effect categories
evaluated across experimental and
epidemiologic studies reflects the
inconsistency in the exposure metric
used (i.e., particle number
concentration, surface area
concentration, mass concentration) as
well as the size fractions examined. In
153 U.S. EPA. Integrated Science Assessment (ISA)
for Particulate Matter (Final Report, 2019). U.S.
Environmental Protection Agency, Washington, DC,
EPA/600/R–19/188, 2019.
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epidemiologic studies the size fraction
can vary depending on the monitor used
and exposure metric, with some studies
examining number count over the entire
particle size range, while experimental
studies that use a particle concentrator
often examine particles up to 0.3 mm.
Additionally, due to the lack of a
monitoring network, there is limited
information on the spatial and temporal
variability of UFPs within the U.S., as
well as population exposures to UFPs,
which adds uncertainty to
epidemiologic study results.
The 2019 p.m. ISA cites extensive
evidence indicating that ‘‘both the
general population as well as specific
populations and life stages are at risk for
PM2.5-related health effects.’’ 154 155 For
example, in support of its ‘‘causal’’ and
‘‘likely to be causal’’ determinations, the
ISA cites substantial evidence for (1)
PM-related mortality and cardiovascular
effects in older adults; (2) PM-related
cardiovascular effects in people with
pre-existing cardiovascular disease; (3)
PM-related respiratory effects in people
with pre-existing respiratory disease,
particularly asthma exacerbations in
children; and (4) PM-related
impairments in lung function growth
and asthma development in children.
The ISA additionally notes that
stratified analyses (i.e., analyses that
directly compare PM-related health
effects across groups) provide strong
evidence for racial and ethnic
differences in PM2.5 exposures and in
the risk of PM2.5-related health effects,
specifically within Hispanic and nonHispanic Black populations.
Additionally, evidence spanning
epidemiologic studies that conducted
stratified analyses, experimental studies
focusing on animal models of disease or
individuals with pre-existing disease,
dosimetry studies, as well as studies
focusing on differential exposure
suggest that populations with preexisting cardiovascular or respiratory
disease, populations that are overweight
or obese, populations that have
particular genetic variants, populations
that are of low socioeconomic status,
and current/former smokers could be at
increased risk for adverse PM2.5-related
health effects.
154 U.S. EPA. Integrated Science Assessment (ISA)
for Particulate Matter (Final Report, 2019). U.S.
Environmental Protection Agency, Washington, DC,
EPA/600/R–19/188, 2019.
155 U.S. EPA. Policy Assessment (PA) for the
Review of the National Ambient Air Quality
Standards for Particulate Matter (Final Report,
2020). U.S. Environmental Protection Agency,
Washington, DC, EPA/452/R–20/002, 2020.
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3. Nitrogen Oxides
The most recent review of the health
effects of oxides of nitrogen completed
by EPA can be found in the 2016
Integrated Science Assessment for
Oxides of Nitrogen—Health Criteria
(Oxides of Nitrogen ISA).156 The
primary source of NO2 is motor vehicle
emissions, and ambient NO2
concentrations tend to be highly
correlated with other traffic-related
pollutants. Thus, a key issue in
characterizing the causality of NO2health effect relationships consists of
evaluating the extent to which studies
supported an effect of NO2 that is
independent of other traffic-related
pollutants. EPA concluded that the
findings for asthma exacerbation
integrated from epidemiologic and
controlled human exposure studies
provided evidence that is sufficient to
infer a causal relationship between
respiratory effects and short-term NO2
exposure. The strongest evidence
supporting an independent effect of NO2
exposure comes from controlled human
exposure studies demonstrating
increased airway responsiveness in
individuals with asthma following
ambient-relevant NO2 exposures. The
coherence of this evidence with
epidemiologic findings for asthma
hospital admissions and ED visits as
well as lung function decrements and
increased pulmonary inflammation in
children with asthma describe a
plausible pathway by which NO2
exposure can cause an asthma
exacerbation. The 2016 ISA for Oxides
of Nitrogen also concluded that there is
likely to be a causal relationship
between long-term NO2 exposure and
respiratory effects. This conclusion is
based on new epidemiologic evidence
for associations of NO2 with asthma
development in children combined with
biological plausibility from
experimental studies.
In evaluating a broader range of health
effects, the 2016 ISA for Oxides of
Nitrogen concluded that evidence is
‘‘suggestive of, but not sufficient to
infer, a causal relationship’’ between
short-term NO2 exposure and
cardiovascular effects and mortality and
between long-term NO2 exposure and
cardiovascular effects and diabetes,
birth outcomes, and cancer. In addition,
the scientific evidence is inadequate
(insufficient consistency of
epidemiologic and toxicological
evidence) to infer a causal relationship
for long-term NO2 exposure with
156 U.S. EPA. Integrated Science Assessment for
Oxides of Nitrogen—Health Criteria (2016 Final
Report). U.S. Environmental Protection Agency,
Washington, DC, EPA/600/R–15/068, 2016.
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fertility, reproduction, and pregnancy,
as well as with postnatal development.
A key uncertainty in understanding the
relationship between these nonrespiratory health effects and short- or
long-term exposure to NO2 is
copollutant confounding, particularly
by other roadway pollutants. The
available evidence for non-respiratory
health effects does not adequately
address whether NO2 has an
independent effect or whether it
primarily represents effects related to
other or a mixture of traffic-related
pollutants.
The 2016 ISA for Oxides of Nitrogen
concluded that people with asthma,
children, and older adults are at
increased risk for NO2-related health
effects. In these groups and lifestages,
NO2 is consistently related to larger
effects on outcomes related to asthma
exacerbation, for which there is
confidence in the relationship with NO2
exposure.
4. Carbon Monoxide
Information on the health effects of
carbon monoxide (CO) can be found in
the January 2010 Integrated Science
Assessment for Carbon Monoxide (CO
ISA).157 The CO ISA presents
conclusions regarding the presence of
causal relationships between CO
exposure and categories of adverse
health effects.158 This section provides
a summary of the health effects
associated with exposure to ambient
concentrations of CO, along with the CO
ISA conclusions.159
Controlled human exposure studies of
subjects with coronary artery disease
show a decrease in the time to onset of
exercise-induced angina (chest pain)
and electrocardiogram changes
following CO exposure. In addition,
epidemiologic studies observed
associations between short-term CO
exposure and cardiovascular morbidity,
particularly increased emergency room
visits and hospital admissions for
157 U.S. EPA, (2010). Integrated Science
Assessment for Carbon Monoxide (Final Report).
U.S. Environmental Protection Agency,
Washington, DC, EPA/600/R–09/019F, 2010. https://
cfpub.epa.gov/ncea/cfm/recordisplay.
cfm?deid=218686.
158 The ISA evaluates the health evidence
associated with different health effects, assigning
one of five ‘‘weight of evidence’’ determinations:
causal relationship, likely to be a causal
relationship, suggestive of a causal relationship,
inadequate to infer a causal relationship, and not
likely to be a causal relationship. For definitions of
these levels of evidence, please refer to Section 1.6
of the ISA.
159 Personal exposure includes contributions from
many sources, and in many different environments.
Total personal exposure to CO includes both
ambient and non-ambient components; and both
components may contribute to adverse health
effects.
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coronary heart disease (including
ischemic heart disease, myocardial
infarction, and angina). Some
epidemiologic evidence is also available
for increased hospital admissions and
emergency room visits for congestive
heart failure and cardiovascular disease
as a whole. The CO ISA concludes that
a causal relationship is likely to exist
between short-term exposures to CO and
cardiovascular morbidity. It also
concludes that available data are
inadequate to conclude that a causal
relationship exists between long-term
exposures to CO and cardiovascular
morbidity.
Animal studies show various
neurological effects with in-utero CO
exposure. Controlled human exposure
studies report central nervous system
and behavioral effects following lowlevel CO exposures, although the
findings have not been consistent across
all studies. The CO ISA concludes that
the evidence is suggestive of a causal
relationship with both short- and longterm exposure to CO and central
nervous system effects.
A number of studies cited in the CO
ISA have evaluated the role of CO
exposure in birth outcomes such as
preterm birth or cardiac birth defects.
There is limited epidemiologic evidence
of a CO-induced effect on preterm births
and birth defects, with weak evidence
for a decrease in birth weight. Animal
toxicological studies have found
perinatal CO exposure to affect birth
weight, as well as other developmental
outcomes. The CO ISA concludes that
the evidence is suggestive of a causal
relationship between long-term
exposures to CO and developmental
effects and birth outcomes.
Epidemiologic studies provide
evidence of associations between shortterm CO concentrations and respiratory
morbidity such as changes in
pulmonary function, respiratory
symptoms, and hospital admissions. A
limited number of epidemiologic
studies considered copollutants such as
ozone, SO2, and PM in two-pollutant
models and found that CO risk estimates
were generally robust, although this
limited evidence makes it difficult to
disentangle effects attributed to CO
itself from those of the larger complex
air pollution mixture. Controlled human
exposure studies have not extensively
evaluated the effect of CO on respiratory
morbidity. Animal studies at levels of
50–100 ppm CO show preliminary
evidence of altered pulmonary vascular
remodeling and oxidative injury. The
CO ISA concludes that the evidence is
suggestive of a causal relationship
between short-term CO exposure and
respiratory morbidity, and inadequate to
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conclude that a causal relationship
exists between long-term exposure and
respiratory morbidity.
Finally, the CO ISA concludes that
the epidemiologic evidence is
suggestive of a causal relationship
between short-term concentrations of
CO and mortality. Epidemiologic
evidence suggests an association exists
between short-term exposure to CO and
mortality, but limited evidence is
available to evaluate cause-specific
mortality outcomes associated with CO
exposure. In addition, the attenuation of
CO risk estimates which was often
observed in copollutant models
contributes to the uncertainty as to
whether CO is acting alone or as an
indicator for other combustion-related
pollutants. The CO ISA also concludes
that there is not likely to be a causal
relationship between relevant long-term
exposures to CO and mortality.
5. Diesel Exhaust
In EPA’s 2002 Diesel Health
Assessment Document (Diesel HAD),
exposure to diesel exhaust was
classified as likely to be carcinogenic to
humans by inhalation from
environmental exposures, in accordance
with the revised draft 1996/1999 EPA
cancer guidelines.160 161 A number of
other agencies (National Institute for
Occupational Safety and Health, the
International Agency for Research on
Cancer, the World Health Organization,
California EPA, and the U.S.
Department of Health and Human
Services) made similar hazard
classifications prior to 2002. EPA also
concluded in the 2002 Diesel HAD that
it was not possible to calculate a cancer
unit risk for diesel exhaust due to
limitations in the exposure data for the
occupational groups or the absence of a
dose-response relationship.
In the absence of a cancer unit risk,
the Diesel HAD sought to provide
additional insight into the significance
of the diesel exhaust cancer hazard by
estimating possible ranges of risk that
might be present in the population. An
exploratory analysis was used to
characterize a range of possible lung
cancer risk. The outcome was that
environmental risks of cancer from longterm diesel exhaust exposures could
plausibly range from as low as 10¥5 to
160 U.S. EPA. (1999). Guidelines for Carcinogen
Risk Assessment. Review Draft. NCEA–F–0644,
July. Washington, DC: U.S. EPA. Retrieved on
March 19, 2009 from https://cfpub.epa.gov/ncea/
cfm/recordisplay.cfm?deid=54932.
161 U.S. EPA (2002). Health Assessment
Document for Diesel Engine Exhaust. EPA/600/8–
90/057F Office of research and Development,
Washington, DC. Retrieved on March 17, 2009 from
https://cfpub.epa.gov/ncea/cfm/recordisplay.
cfm?deid=29060. pp. 1–1 1–2.
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as high as 10¥3. Because of
uncertainties, the analysis
acknowledged that the risks could be
lower than 10¥5, and a zero risk from
diesel exhaust exposure could not be
ruled out.
Noncancer health effects of acute and
chronic exposure to diesel exhaust
emissions are also of concern to EPA.
EPA derived a diesel exhaust reference
concentration (RfC) from consideration
of four well-conducted chronic rat
inhalation studies showing adverse
pulmonary effects. The RfC is 5 mg/m3
for diesel exhaust measured as diesel
particulate matter. This RfC does not
consider allergenic effects such as those
associated with asthma or immunologic
or the potential for cardiac effects. There
was emerging evidence in 2002,
discussed in the Diesel HAD, that
exposure to diesel exhaust can
exacerbate these effects, but the
exposure-response data were lacking at
that time to derive an RfC based on
these then-emerging considerations. The
Diesel HAD states, ‘‘With [diesel
particulate matter] being a ubiquitous
component of ambient PM, there is an
uncertainty about the adequacy of the
existing [diesel exhaust] noncancer
database to identify all of the pertinent
[diesel exhaust]-caused noncancer
health hazards.’’ The Diesel HAD also
notes ‘‘that acute exposure to [diesel
exhaust] has been associated with
irritation of the eye, nose, and throat,
respiratory symptoms (cough and
phlegm), and neurophysiological
symptoms such as headache,
lightheadedness, nausea, vomiting, and
numbness or tingling of the
extremities.’’ The Diesel HAD notes that
the cancer and noncancer hazard
conclusions applied to the general use
of diesel engines then on the market and
as cleaner engines replace a substantial
number of existing ones, the
applicability of the conclusions would
need to be reevaluated.
It is important to note that the Diesel
HAD also briefly summarizes health
effects associated with ambient PM and
discusses EPA’s then-annual PM2.5
NAAQS of 15 mg/m3. In 2012, EPA
revised the annual PM2.5 NAAQS to 12
mg/m3 and then retained that standard
in 2020, as of June 10, 2021 EPA is
reconsidering the PM2.5 NAAQS.162
There is a large and extensive body of
human data showing a wide spectrum of
adverse health effects associated with
exposure to ambient PM, of which
diesel exhaust is an important
component. The PM2.5 NAAQS is
designed to provide protection from the
162 https://www.epa.gov/pm-pollution/nationalambient-air-quality-standards-naaqs-pm.
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noncancer health effects and premature
mortality attributed to exposure to
PM2.5. The contribution of diesel PM to
total ambient PM varies in different
regions of the country and also, within
a region, from one area to another. The
contribution can be high in nearroadway environments, for example, or
in other locations where diesel engine
use is concentrated.
Since 2002, several new studies have
been published which continue to
report increased lung cancer risk
associated with occupational exposure
to diesel exhaust from older engines. Of
particular note since 2011 are three new
epidemiology studies which have
examined lung cancer in occupational
populations, for example, truck drivers,
underground nonmetal miners and
other diesel motor-related occupations.
These studies reported increased risk of
lung cancer with exposure to diesel
exhaust with evidence of positive
exposure-response relationships to
varying degrees.163 164 165 These newer
studies (along with others that have
appeared in the scientific literature) add
to the evidence EPA evaluated in the
2002 Diesel HAD and further reinforce
the concern that diesel exhaust
exposure likely poses a lung cancer
hazard. The findings from these newer
studies do not necessarily apply to
newer technology diesel engines (i.e.,
heavy-duty highway engines from 2007
and later model years) since the newer
engines have large reductions in the
emission constituents compared to older
technology diesel engines.
In light of the growing body of
scientific literature evaluating the health
effects of exposure to diesel exhaust, in
June 2012 the World Health
Organization’s International Agency for
Research on Cancer (IARC), a
recognized international authority on
the carcinogenic potential of chemicals
and other agents, evaluated the full
range of cancer-related health effects
data for diesel engine exhaust. IARC
concluded that diesel exhaust should be
regarded as ‘‘carcinogenic to
humans.’’ 166 This designation was an
163 Garshick, Eric, Francine Laden, Jaime E. Hart,
Mary E. Davis, Ellen A. Eisen, and Thomas J. Smith.
2012. Lung cancer and elemental carbon exposure
in trucking industry workers. Environmental Health
Perspectives 120(9): 1301–1306.
164 Silverman, D.T., Samanic, C.M., Lubin, J.H.,
Blair, A.E., Stewart, P.A., Vermeulen, R., & Attfield,
M.D. (2012). The diesel exhaust in miners study: A
nested case-control study of lung cancer and diesel
exhaust. Journal of the National Cancer Institute.
165 Olsson, Ann C., et al. ‘‘Exposure to diesel
motor exhaust and lung cancer risk in a pooled
analysis from case-control studies in Europe and
Canada.’’ American journal of respiratory and
critical care medicine 183.7 (2011): 941–948.
166 IARC [International Agency for Research on
Cancer]. (2013). Diesel and gasoline engine exhausts
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update from its 1988 evaluation that
considered the evidence to be indicative
of a ‘‘probable human carcinogen.’’
6. Air Toxics
Heavy-duty engine emissions
contribute to ambient levels of air toxics
that are known or suspected human or
animal carcinogens, or that have
noncancer health effects. These
compounds include, but are not limited
to, benzene, formaldehyde,
acetaldehyde, and naphthalene. These
compounds were identified as national
or regional risk drivers or contributors
in the 2014 National-scale Air Toxics
Assessment and have significant
inventory contributions from mobile
sources.167 168 Chapter 4 of the draft RIA
includes additional information on the
health effects associated with exposure
to each of these pollutants.
7. Exposure and Health Effects
Associated With Traffic
Locations in close proximity to major
roadways generally have elevated
concentrations of many air pollutants
emitted from motor vehicles. Hundreds
of such studies have been published in
peer-reviewed journals, concluding that
concentrations of CO, CO2, NO, NO2,
benzene, aldehydes, particulate matter,
black carbon, and many other
compounds are elevated in ambient air
within approximately 300–600 meters
(about 1,000–2,000 feet) of major
roadways. The highest concentrations of
most pollutants emitted directly by
motor vehicles are found at locations
within 50 meters (about 165 feet) of the
edge of a roadway’s traffic lanes.
A large-scale review of air quality
measurements in the vicinity of major
roadways between 1978 and 2008
concluded that the pollutants with the
steepest concentration gradients in
vicinities of roadways were CO,
ultrafine particles, metals, elemental
carbon (EC), NO, NOX, and several
VOCs.169 These pollutants showed a
large reduction in concentrations within
100 meters downwind of the roadway.
Pollutants that showed more gradual
reductions with distance from roadways
and some nitroarenes. IARC Monographs Volume
105. [Online at https://monographs.iarc.fr/ENG/
Monographs/vol105/index.php].
167 U.S. EPA (2018) Technical Support Document
EPA’s 2014 National Air Toxics Assessment.
https://www.epa.gov/national-air-toxicsassessment/2014-nata-assessment-results.
168 U.S. EPA (2018) 2014 NATA Summary of
Results. https://www.epa.gov/sites/production/files/
2020-07/documents/nata_2014_summary_of_
results.pdf.
169 Karner, A.A.; Eisinger, D.S.; Niemeier, D.A.
(2010). Near-roadway air quality: synthesizing the
findings from real-world data. Environ Sci Technol
44: 5334–5344.
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included benzene, NO2, PM2.5, and
PM10. In the review article, results
varied based on the method of statistical
analysis used to determine the gradient
in concentration. More recent studies
continue to show significant
concentration gradients of traffic-related
air pollution around major
roads.170 171 172 173 174 175 176 177 There is
evidence that EPA’s regulations for
vehicles have lowered the near-road
concentrations and gradients.178
Starting in 2010, EPA required through
the NAAQS process that air quality
monitors be placed near high-traffic
roadways for determining
concentrations of CO, NO2, and PM2.5
170 McDonald, B.C.; McBride, Z.C.; Martin, E.W.;
Harley, R.A. (2014) High-resolution mapping of
motor vehicle carbon dioxide emissions. J.
Geophys. Res.Atmos.,119, 5283–5298, doi:10.1002/
2013JD021219.
171 Kimbrough, S.; Baldauf, R.W.; Hagler, G.S.W.;
Shores, R.C.; Mitchell, W.; Whitaker, D.A.; Croghan,
C.W.; Vallero, D.A. (2013) Long-term continuous
measurement of near-road air pollution in Las
Vegas: seasonal variability in traffic emissions
impact on air quality. Air Qual Atmos Health 6:
295–305. DOI:10.1007/s11869–012–0171–x.
172 Kimbrough, S.; Palma, T.; Baldauf, R.W. (2014)
Analysis of mobile source air toxics (MSATs)—
Near-road VOC and carbonyl concentrations.
Journal of the Air & Waste Management
Association, 64:3, 349–359, DOI:10.1080/
10962247.2013.863814.
173 Kimbrough, S.; Owen, R.C.; Snyder, M.;
Richmond-Bryant, J. (2017) NO to NO2 Conversion
Rate Analysis and Implications for Dispersion
Model Chemistry Methods using Las Vegas, Nevada
Near-Road Field Measurements. Atmos Environ
165: 23–24.
174 Hilker, N.; Wang, J.W.; Jong, C–H.; Healy,
R.M.; Sofowote, U.; Debosz, J.; Su, Y.; Noble, M.;
Munoz, A.; Doerkson, G.; White, L.; Audette, C.;
Herod, D.; Brook, J.R.; Evans, G.J. (2019) Trafficrelated air pollution near roadways: discerning
local impacts from background. Atmos. Meas.
Tech., 12, 5247–5261. https://doi.org/10.5194/amt12-5247-2019.
175 Grivas, G.; Stavroulas, I.; Liakakou, E.;
Kaskaoutis, D.G.; Bougiatioti, A.; Paraskevopoulou,
D.; Gerasopoulos, E.; Mihalopoulos, N. (2019)
Measuring the spatial variability of black carbon in
Athens during wintertime. Air Quality, Atmosphere
& Health (2019) 12:1405–1417. https://doi.org/
10.1007/s11869-019-00756-y.
176 Apte, J.S.; Messier, K.P.; Gani, S.; Brauer, M.;
Kirchstetter, T.W.; Lunden, M.M.; Marshall, J.D.;
Portier, C.J.; Vermeulen, R.C.H.; Hamburg, S.P.
(2017) High-Resolution Air Pollution Mapping with
Google Street View Cars: Exploiting Big Data.
Environ Sci Technol 51: 6999–7008. https://doi.org/
10.1021/acs.est.7b00891.
177 Dabek-Zlotorzynska, E.; Celo, V.; Ding, L.;
Herod, D.; Jeong, C–H.; Evans, G.; Hilker, N. (2019)
Characteristics and sources of PM2.5 and reactive
gases near roadways in two metropolitan areas in
Canada. Atmos Environ 218: 116980. https://
doi.org/10.1016/j.atmosenv.2019.116980.
178 Sarnat, J.A.; Russell, A.; Liang, D.; Moutinho,
J.L; Golan, R.; Weber, R.; Gao, D.; Sarnat, S.; Chang,
H.H.; Greenwald, R.; Yu, T. (2018) Developing
Multipollutant Exposure Indicators of Traffic
Pollution: The Dorm Room Inhalation to Vehicle
Emissions (DRIVE) Study. Health Effects Institute
Research Report Number 196. [Online at: https://
www.healtheffects.org/publication/developingmultipollutant-exposure-indicators-trafficpollution-dorm-room-inhalation].
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(in addition to those existing monitors
located in neighborhoods and other
locations farther away from pollution
sources). The monitoring data for NO2
indicate that in urban areas, monitors
near roadways often report the highest
concentrations of NO2.
For pollutants with relatively high
background concentrations relative to
near-road concentrations, detecting
concentration gradients can be difficult.
For example, many aldehydes have high
background concentrations as a result of
photochemical breakdown of precursors
from many different organic
compounds. However, several studies
have measured aldehydes in multiple
weather conditions and found higher
concentrations of many carbonyls
downwind of roadways.179 180 These
findings suggest a substantial roadway
source of these carbonyls.
In the past 20 years, many studies
have been published with results
reporting that populations who live,
work, or go to school near high-traffic
roadways experience higher rates of
numerous adverse health effects,
compared to populations far away from
major roads.181 In addition, numerous
studies have found adverse health
effects associated with spending time in
traffic, such as commuting or walking
along high-traffic roadways.182 183 184 185
The health outcomes with the strongest
evidence linking them with trafficassociated air pollutants are respiratory
effects, particularly in asthmatic
children, and cardiovascular effects.
179 Liu, W.; Zhang, J.; Kwon, J.l; et l. (2006).
Concentrations and source characteristics of
airborne carbonyl compounds measured outside
urban residences. J Air Waste Manage Assoc 56:
1196–1204.
180 Cahill, T.M.; Charles, M.J.; Seaman, V.Y.
(2010). Development and application of a sensitive
method to determine concentrations of acrolein and
other carbonyls in ambient air. Health Effects
Institute Research Report 149. Available at https://
www.healtheffects.org/system/files/Cahill149.pdf.
181 In the widely-used PubMed database of health
publications, between January 1, 1990 and August
18, 2011, 605 publications contained the keywords
‘‘traffic, pollution, epidemiology,’’ with
approximately half the studies published after 2007.
182 Laden, F.; Hart, J.E.; Smith, T.J.; Davis, M.E.;
Garshick, E. (2007) Cause-specific mortality in the
unionized U.S. trucking industry. Environmental
Health Perspect 115:1192–1196.
183 Peters, A.; von Klot, S.; Heier, M.;
Trentinaglia, I.; Ho¨rmann, A.; Wichmann, H.E.;
Lo¨wel, H. (2004) Exposure to traffic and the onset
of myocardial infarction. New England J Med 351:
1721–1730.
184 Zanobetti, A.; Stone, P.H.; Spelzer, F.E.;
Schwartz, J.D.; Coull, B.A.; Suh, H.H.; Nearling,
B.D.; Mittleman, M.A.; Verrier, R.L.; Gold, D.R.
(2009) T-wave alternans, air pollution and traffic in
high-risk subjects. Am J Cardiol 104: 665–670.
185 Adar, S.; Adamkiewicz, G.; Gold, D.R.;
Schwartz, J.; Coull, B.A.; Suh, H. (2007) Ambient
and microenvironmental particles and exhaled
nitric oxide before and after a group bus trip.
Environ Health Perspect 115: 507–512.
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ANPR commenters stress the
importance of consideration of the
impacts of traffic-related air pollution
on children’s health.
Numerous reviews of this body of
health literature have been published as
well. In 2010, an expert panel of the
Health Effects Institute (HEI) published
a review of hundreds of exposure,
epidemiology, and toxicology
studies.186 The panel rated how the
evidence for each type of health
outcome supported a conclusion of a
causal association with trafficassociated air pollution as either
‘‘sufficient,’’ ‘‘suggestive but not
sufficient,’’ or ‘‘inadequate and
insufficient.’’ The panel categorized
evidence of a causal association for
exacerbation of childhood asthma as
‘‘sufficient.’’ The panel categorized
evidence of a causal association for new
onset asthma as between ‘‘sufficient’’
and ‘‘suggestive but not sufficient.’’
‘‘Suggestive of a causal association’’ was
how the panel categorized evidence
linking traffic-associated air pollutants
with exacerbation of adult respiratory
symptoms and lung function decrement.
It categorized as ‘‘inadequate and
insufficient’’ evidence of a causal
relationship between traffic-related air
pollution and health care utilization for
respiratory problems, new onset adult
asthma, chronic obstructive pulmonary
disease (COPD), non-asthmatic
respiratory allergy, and cancer in adults
and children. Currently, HEI is
conducting another expert review of
health studies associated with trafficrelated air pollution published after the
studies included in their 2010
review.187 Other literature reviews have
been published with conclusions
generally similar to the 2010 HEI
panel’s.188 189 190 191 However, in 2014,
186 Health Effects Institute Panel on the Health
Effects of Traffic-Related Air Pollution. (2010).
Traffic-related air pollution: a critical review of the
literature on emissions, exposure, and health
effects. HEI Special Report 17. Available at https://
www.healtheffects.org.
187 Health Effects Institute. (2019) Protocol for a
Systematic Review and Meta-Analysis of Selected
Health Effects of Long-Term Exposure to TrafficRelated Air Pollution. PROSPERO 2019
CRD42019150642 Available from: https://
www.crd.york.ac.uk/prospero/display_
record.php?ID=CRD42019150642.
188 Boothe, V.L.; Shendell, D.G. (2008). Potential
health effects associated with residential proximity
to freeways and primary roads: review of scientific
literature, 1999–2006. J Environ Health 70: 33–41.
189 Salam, M.T.; Islam, T.; Gilliland, F.D. (2008).
Recent evidence for adverse effects of residential
proximity to traffic sources on asthma. Curr Opin
Pulm Med 14: 3–8.
190 Sun, X.; Zhang, S.; Ma, X. (2014) No
association between traffic density and risk of
childhood leukemia: a meta-analysis. Asia Pac J
Cancer Prev 15: 5229–5232.
191 Raaschou-Nielsen, O.; Reynolds, P. (2006). Air
pollution and childhood cancer: a review of the
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researchers from the U.S. Centers for
Disease Control and Prevention (CDC)
published a systematic review and
meta-analysis of studies evaluating the
risk of childhood leukemia associated
with traffic exposure and reported
positive associations between
‘‘postnatal’’ proximity to traffic and
leukemia risks, but no such association
for ‘‘prenatal’’ exposures.192 The U.S.
Department of Health and Human
Services’ National Toxicology Program
(NTP) recently published a monograph
including a systematic review of trafficrelated air pollution (TRAP) and its
impacts on hypertensive disorders of
pregnancy. NTP concluded that
exposure to TRAP is ‘‘presumed to be a
hazard to pregnant women’’ for
developing hypertensive disorders of
pregnancy.193
Health outcomes with few
publications suggest the possibility of
other effects still lacking sufficient
evidence to draw definitive conclusions.
Among these outcomes with a small
number of positive studies are
neurological impacts (e.g., autism and
reduced cognitive function) and
reproductive outcomes (e.g., preterm
birth, low birth weight).194 195 196 197
In addition to health outcomes,
particularly cardiopulmonary effects,
conclusions of numerous studies
suggest mechanisms by which trafficrelated air pollution affects health.
Numerous studies indicate that nearroadway exposures may increase
systemic inflammation, affecting organ
systems,
epidemiological literature. Int J Cancer 118: 2920–
9.
192 Boothe, VL.; Boehmer, T.K.; Wendel, A.M.;
Yip, F.Y. (2014) Residential traffic exposure and
childhood leukemia: a systematic review and metaanalysis. Am J Prev Med 46: 413–422.
193 National Toxicology Program (2019) NTP
Monograph n the Systematic Review of Trafficrelated Air Pollution and Hypertensive Disorders of
Pregnancy. NTP Monograph 7. https://
ntp.niehs.nih.gov/ntp/ohat/trap/mgraph/trap_final_
508.pdf.
194 Volk, H.E.; Hertz-Picciotto, I.; Delwiche, L.; et
al. (2011). Residential proximity to freeways and
autism in the CHARGE study. Environ Health
Perspect 119: 873–877.
195 Franco-Suglia, S.; Gryparis, A.; Wright, R.O.;
et al. (2007). Association of black carbon with
cognition among children in a prospective birth
cohort study. Am J Epidemiol. doi: 10.1093/aje/
kwm308. [Online at https://dx.doi.org].
196 Power, M.C.; Weisskopf, M.G.; Alexeef, SE; et
al. (2011). Traffic-related air pollution and cognitive
function in a cohort of older men. Environ Health
Perspect 2011: 682–687.
197 Wu, J.; Wilhelm, M.; Chung, J.; et al. (2011).
Comparing exposure assessment methods for trafficrelated air pollution in and adverse pregnancy
outcome study. Environ Res 111: 685–6692.
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including blood vessels and
lungs.198 199 200 201 Long-term exposures
in near-road environments have been
associated with inflammation-associated
conditions, such as atherosclerosis and
asthma.202 203 204
Several studies suggest that some
factors may increase susceptibility to
the effects of traffic-associated air
pollution. Several studies have found
stronger respiratory associations in
children experiencing chronic social
stress, such as in violent neighborhoods
or in homes with high family
stress.205 206 207
The risks associated with residence,
workplace, or schools near major roads
are of potentially high public health
significance due to the large population
in such locations. Every two years from
1997 to 2009 and in 2011, the U.S.
Census Bureau’s American Housing
Survey (AHS) conducted a survey that
includes whether housing units are
within 300 feet of an ‘‘airport, railroad,
198 Riediker, M. (2007). Cardiovascular effects of
fine particulate matter components in highway
patrol officers. Inhal Toxicol 19: 99–105.
doi:10.1080/08958370701495238
199 Alexeef, SE; Coull, B.A.; Gryparis, A.; et al.
(2011). Medium-term exposure to traffic-related air
pollution and markers of inflammation and
endothelial function. Environ Health Perspect 119:
481–486. doi:10.1289/ehp.1002560
200 Eckel. S.P.; Berhane, K.; Salam, M.T.; et al.
(2011). Residential Traffic-related pollution
exposure and exhaled nitric oxide in the Children’s
Health Study. Environ Health Perspect.
doi:10.1289/ehp.1103516.
201 Zhang, J.; McCreanor, J.E.; Cullinan, P.; et al.
(2009). Health effects of real-world exposure diesel
exhaust in persons with asthma. Res Rep Health
Effects Inst 138. [Online at https://
www.healtheffects.org].
202 Adar, S.D.; Klein, R.; Klein, E.K.; et al. (2010).
Air pollution and the microvasculature: a crosssectional assessment of in vivo retinal images in the
population-based Multi-Ethnic Study of
Atherosclerosis. PLoS Med 7(11): E1000372.
doi:10.1371/journal.pmed.1000372. Available at
https://dx.doi.org.
203 Kan, H.; Heiss, G.; Rose, K.M.; et al. (2008).
Prospective analysis of traffic exposure as a risk
factor for incident coronary heart disease: The
Atherosclerosis Risk in Communities (ARIC) study.
Environ Health Perspect 116: 1463–1468.
doi:10.1289/ehp.11290. Available at https://
dx.doi.org.
204 McConnell, R.; Islam, T.; Shankardass, K.; et
al. (2010). Childhood incident asthma and trafficrelated air pollution at home and school. Environ
Health Perspect 1021–1026.
205 Islam, T.; Urban, R.; Gauderman, W.J.; et al.
(2011). Parental stress increases the detrimental
effect of traffic exposure on children’s lung
function. Am J Respir Crit Care Med.
206 Clougherty, J.E.; Levy, J.I.; Kubzansky, L.D.; et
al. (2007). Synergistic effects of traffic-related air
pollution and exposure to violence on urban asthma
etiology. Environ Health Perspect 115: 1140–1146.
207 Chen, E.; Schrier, H.M.; Strunk, R.C.; et al.
(2008). Chronic traffic-related air pollution and
stress interact to predict biologic and clinical
outcomes in asthma. Environ Health Perspect 116:
970–5.
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or highway with four or more lanes.’’ 208
The 2013 AHS was the last AHS that
included that question. The 2013 survey
reports that 17.3 million housing units,
or 13 percent of all housing units in the
U.S., were in such areas. Assuming that
populations and housing units are in the
same locations, this corresponds to a
population of more than 41 million U.S.
residents in close proximity to hightraffic roadways or other transportation
sources. According to the Central
Intelligence Agency’s World Factbook,
based on data collected between 2012–
2014, the United States had 6,586,610
km of roadways, 293,564 km of
railways, and 13,513 airports. As such,
highways represent the overwhelming
majority of transportation facilities
described by this factor in the AHS.
EPA also conducted a recent study to
estimate the number of people living
near truck freight routes in the United
States.209 Based on a population
analysis using the U.S. Department of
Transportation’s (USDOT) Freight
Analysis Framework 4 (FAF4) and
population data from the 2010
decennial census, an estimated 72
million people live within 200 meters of
these freight routes.210 In addition,
relative to the rest of the population,
people of color and those with lower
incomes are more likely to live near
FAF4 truck routes. They are also more
likely to live in metropolitan areas. Past
work has also shown that, on average,
Americans spend more than an hour
traveling each day, bringing nearly all
residents into a high-exposure
microenvironment for part of the day.211
8. Environmental Justice
Executive Order 12898 (59 FR 7629,
February 16, 1994) establishes federal
executive policy on environmental
justice. It directs federal agencies, to the
208 The variable was known as ‘‘ETRANS’’ in the
questions about the neighborhood.
209 U.S. EPA (2021). Estimation of Population
Size and Demographic Characteristics among
People Living Near Truck Routes in the
Conterminous United States. Memorandum to the
Docket.
210 FAF4 is a model from the USDOT’s Bureau of
Transportation Statistics (BTS) and Federal
Highway Administration (FHWA), which provides
data associated with freight movement in the U.S.
It includes data from the 2012 Commodity Flow
Survey (CFS), the Census Bureau on international
trade, as well as data associated with construction,
agriculture, utilities, warehouses, and other
industries. FAF4 estimates the modal choices for
moving goods by trucks, trains, boats, and other
types of freight modes. It includes traffic
assignments, including truck flows on a network of
truck routes. https://ops.fhwa.dot.gov/freight/
freight_analysis/faf/.
211 EPA. (2011) Exposure Factors Handbook: 2011
Edition. Chapter 16. [Online at https://
www.epa.gov/sites/production/files/2015-09/
documents/efh-chapter16.pdf.
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greatest extent practicable and
permitted by law, to make achieving
environmental justice part of their
mission by identifying and addressing,
as appropriate, disproportionately high
and adverse human health or
environmental effects of their programs,
policies, and activities on minority
populations and low-income
populations in the United States. EPA
defines environmental justice as the fair
treatment and meaningful involvement
of all people regardless of race, color,
national origin, or income with respect
to the development, implementation,
and enforcement of environmental laws,
regulations, and policies.212
Executive Order 14008 (86 FR 7619,
February 1, 2021) also calls on federal
agencies to make achieving
environmental justice part of their
respective missions ‘‘by developing
programs, policies, and activities to
address the disproportionately high and
adverse human health, environmental,
climate-related and other cumulative
impacts on disadvantaged communities,
as well as the accompanying economic
challenges of such impacts.’’ It declares
a policy ‘‘to secure environmental
justice and spur economic opportunity
for disadvantaged communities that
have been historically marginalized and
overburdened by pollution and underinvestment in housing, transportation,
water and wastewater infrastructure and
health care.’’
Under Executive Order 13563 (76 FR
3821, January 18, 2011), federal agencies
may consider equity, human dignity,
fairness, and distributional
considerations in their regulatory
analyses, where appropriate and
permitted by law.
212 Fair treatment means that ‘‘no group of people
should bear a disproportionate burden of
environmental harms and risks, including those
resulting from the negative environmental
consequences of industrial, governmental and
commercial operations or programs and policies.’’
Meaningful involvement occurs when ‘‘(1)
potentially affected populations have an
appropriate opportunity to participate in decisions
about a proposed activity [e.g., rulemaking] that
will affect their environment and/or health; (2) the
public’s contribution can influence [the EPA’s
rulemaking] decision; (3) the concerns of all
participants involved will be considered in the
decision-making process; and (4) [the EPA will]
seek out and facilitate the involvement of those
potentially affected.’’ A potential EJ concern is
defined as ‘‘the actual or potential lack of fair
treatment or meaningful involvement of minority
populations, low-income populations, tribes, and
indigenous peoples in the development,
implementation and enforcement of environmental
laws, regulations and policies.’’ See ‘‘Guidance on
Considering Environmental Justice During the
Development of a Regulatory Action.’’
Environmental Protection Agency, https://
www.epa.gov/environmentaljustice/guidanceconsidering-environmental-justice-duringdevelopment-action. See also https://www.epa.gov/
environmentaljustice.
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EPA’s 2016 ‘‘Technical Guidance for
Assessing Environmental Justice in
Regulatory Analysis’’ provides
recommendations on conducting the
highest quality analysis feasible,
recognizing that data limitations, time
and resource constraints, and analytic
challenges will vary by media and
regulatory context.213 When assessing
the potential for disproportionately high
and adverse health or environmental
impacts of regulatory actions on
minority populations, low-income
populations, Tribes, and/or indigenous
peoples, the EPA strives to answer three
broad questions: (1) Is there evidence of
potential environmental justice (EJ)
concerns in the baseline (the state of the
world absent the regulatory action)?
Assessing the baseline will allow the
EPA to determine whether pre-existing
disparities are associated with the
pollutant(s) under consideration (e.g., if
the effects of the pollutant(s) are more
concentrated in some population
groups). (2) Is there evidence of
potential EJ concerns for the regulatory
option(s) under consideration?
Specifically, how are the pollutant(s)
and its effects distributed for the
regulatory options under consideration?
And, (3) do the regulatory option(s)
under consideration exacerbate or
mitigate EJ concerns relative to the
baseline? It is not always possible to
quantitatively assess these questions.
EPA’s 2016 Technical Guidance does
not prescribe or recommend a specific
approach or methodology for
conducting an environmental justice
analysis, though a key consideration is
consistency with the assumptions
underlying other parts of the regulatory
analysis when evaluating the baseline
and regulatory options. Where
applicable and practicable, the Agency
endeavors to conduct such an analysis.
EPA is committed to conducting
environmental justice analysis for
rulemakings based on a framework
similar to what is outlined in EPA’s
Technical Guidance, in addition to
investigating ways to further weave
environmental justice into the fabric of
the rulemaking process.
EPA seeks to ensure that no group of
people faces a disproportionate burden
of exposure to mobile-source pollution.
In general, we expect reduced tailpipe
213 ‘‘Technical Guidance for Assessing
Environmental Justice in Regulatory Analysis.’’
Epa.gov, Environmental Protection Agency, https://
www.epa.gov/sites/production/files/2016-06/
documents/ejtg_5_6_16_v5.1.pdf. (June 2016).
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emissions of NOX from heavy-duty
diesel engines and reduced tailpipe
emissions of NOX, CO, PM, and VOCs
from heavy-duty gasoline engines. See
Section VI.B for more detail on the
emissions reductions from this
proposal.
There is evidence that communities
with EJ concerns are disproportionately
impacted by the emissions associated
with this proposal.214 Numerous studies
have found that environmental hazards
such as air pollution are more prevalent
in areas where people of color and lowincome populations represent a higher
fraction of the population compared
with the general population.215 216 217
Consistent with this evidence, a recent
study found that most anthropogenic
sources of PM2.5, including industrial
sources and light- and heavy-duty
vehicle sources, disproportionately
affect people of color.218 In addition,
compared to non-Hispanic Whites, some
minorities experience greater levels of
health problems during some life stages.
For example, in 2017–2019, about 14
percent of Black, non-Hispanic and 8
percent of Hispanic children were
estimated to currently have asthma,
compared with 6 percent of White, nonHispanic children.219
As discussed in Section II.B.7 of this
document, concentrations of many air
pollutants are elevated near high-traffic
roadways. In addition, numerous state
and local commenters on the ANPR
noted that truck trips frequently start
and end around goods movement
facilities including marine ports and
warehouses, making consideration of
truck emissions an important element of
214 Mohai, P.; Pellow, D.; Roberts Timmons, J.
(2009) Environmental justice. Annual Reviews 34:
405–430. https://doi.org/10.1146/annurev-environ082508-094348.
215 Rowangould, G.M. (2013) A census of the
near-roadway population: public health and
environmental justice considerations. Trans Res D
25: 59–67. https://dx.doi.org/10.1016/
j.trd.2013.08.003.
216 Marshall, J.D., Swor, K.R.; Nguyen, N.P (2014)
Prioritizing environmental justice and equality:
diesel emissions in Southern California. Environ
Sci Technol 48: 4063–4068. https://doi.org/10.1021/
es405167f.
217 Marshall, J.D. (2008) Environmental
inequality: air pollution exposures in California’s
South Coast Air Basin. Atmos Environ 21: 5499–
5503. https://doi.org/10.1016/
j.atmosenv.2008.02.005.
218 C. W. Tessum, D. A. Paolella, S. E. Chambliss,
J. S. Apte, J. D. Hill, J. D. Marshall, PM2.5 polluters
disproportionately and systemically affect people of
color in the United States. Sci. Adv. 7, eabf4491
(2021).
219 https://www.cdc.gov/asthma/most_recent_
data.htm.
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addressing air quality experienced by
populations living near those
facilities.220
We conducted an analysis of the
populations living in close proximity to
truck freight routes as identified in
USDOT’s Freight Analysis Framework 4
(FAF4).221 FAF4 is a model from the
USDOT’s Bureau of Transportation
Statistics (BTS) and Federal Highway
Administration (FHWA), which
provides data associated with freight
movement in the U.S.222 Relative to the
rest of the population, people living
near FAF4 truck routes are more likely
to be people of color and have lower
incomes than the general population.
People living near FAF4 truck routes are
also more likely to live in metropolitan
areas. Even controlling for region of the
country, county characteristics,
population density, and household
structure, race, ethnicity, and income
are significant determinants of whether
someone lives near a FAF4 truck route.
We also reviewed existing scholarly
literature examining the potential for
disproportionate exposure among
people of color and people with low
socioeconomic status (SES), and we
conducted our own evaluation of two
national datasets: The U.S. Census
Bureau’s American Housing Survey for
calendar year 2009 and the U.S.
Department of Education’s database of
school locations. Numerous studies
evaluating the demographics and
socioeconomic status of populations or
schools near roadways have found that
they include a greater percentage of
residents of color, as well as lower SES
populations (as indicated by variables
such as median household income).
Locations in these studies include Los
Angeles, CA; Seattle, WA; Wayne
County, MI; Orange County, FL; and the
220 New York State Department of Environmental
Conservation (2019) Albany South End Community
Air Quality Study. Division of Air Resources.
[Online at https://www.dec.ny.gov/chemical/
108978.html].
221 U.S. EPA (2021). Estimation of Population
Size and Demographic Characteristics among
People Living Near Truck Routes in the
Conterminous United States. Memorandum to the
Docket.
222 FAF4 includes data from the 2012 Commodity
Flow Survey (CFS), the Census Bureau on
international trade, as well as data associated with
construction, agriculture, utilities, warehouses, and
other industries. FAF4 estimates the modal choices
for moving goods by trucks, trains, boats, and other
types of freight modes. It includes traffic
assignments, including truck flows on a network of
truck routes. https://ops.fhwa.dot.gov/freight/
freight_analysis/faf/.
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State of California.223 224 225 226 227 228
Such disparities may be due to multiple
factors.229
People with low SES often live in
neighborhoods with multiple stressors
and health risk factors, including
reduced health insurance coverage rates,
higher smoking and drug use rates,
limited access to fresh food, visible
neighborhood violence, and elevated
rates of obesity and some diseases such
as asthma, diabetes, and ischemic heart
disease. Although questions remain,
several studies find stronger
associations between air pollution and
health in locations with such chronic
neighborhood stress, suggesting that
populations in these areas may be more
susceptible to the effects of air
pollution.230 231 232 233
Several publications report
nationwide analyses that compare the
demographic patterns of people who do
or do not live near major
roadways.234 235 236 237 238 239 Three of
223 Marshall, J.D. (2008) Environmental
inequality: Air pollution exposures in California’s
South Coast Air Basin.
224 Su, J.G.; Larson, T.; Gould, T.; Cohen, M.;
Buzzelli, M. (2010) Transboundary air pollution
and environmental justice: Vancouver and Seattle
compared. GeoJournal 57: 595–608. doi:10.1007/
s10708-009-9269-6
225 Chakraborty, J.; Zandbergen, P.A. (2007)
Children at risk: Measuring racial/ethnic disparities
in potential exposure to air pollution at school and
home. J Epidemiol Community Health 61: 1074–
1079. doi:10.1136/jech.2006.054130
226 Green, R.S.; Smorodinsky, S.; Kim, J.J.;
McLaughlin, R.; Ostro, B. (2004) Proximity of
California public schools to busy roads. Environ
Health Perspect 112: 61–66. doi:10.1289/ehp.6566
227 Wu, Y; Batterman, S.A. (2006) Proximity of
schools in Detroit, Michigan to automobile and
truck traffic. J Exposure Sci & Environ Epidemiol.
doi:10.1038/sj.jes.7500484
228 Su, J.G.; Jerrett, M.; de Nazelle, A.; Wolch, J.
(2011) Does exposure to air pollution in urban parks
have socioeconomic, racial, or ethnic gradients?
Environ Res 111: 319–328.
229 Depro, B.; Timmins, C. (2008) Mobility and
environmental equity: Do housing choices
determine exposure to air pollution? Duke
University Working Paper.
230 Clougherty, J.E.; Kubzansky, L.D. (2009) A
framework for examining social stress and
susceptibility to air pollution in respiratory health.
Environ Health Perspect 117: 1351–1358.
Doi:10.1289/ehp.0900612
231 Clougherty, J.E.; Levy, J.I.; Kubzansky, L.D.;
Ryan, P.B.; Franco Suglia, S.; Jacobson Canner, M.;
Wright, R.J. (2007) Synergistic effects of trafficrelated air pollution and exposure to violence on
urban asthma etiology. Environ Health Perspect
115: 1140–1146. doi:10.1289/ehp.9863
232 Finkelstein, M.M.; Jerrett, M.; DeLuca, P.;
Finkelstein, N.; Verma, D.K.; Chapman, K.; Sears,
M.R. (2003) Relation between income, air pollution
and mortality: A cohort study. Canadian Med Assn
J 169: 397–402.
233 Shankardass, K.; McConnell, R.; Jerrett, M.;
Milam, J.; Richardson, J.; Berhane, K. (2009)
Parental stress increases the effect of traffic-related
air pollution on childhood asthma incidence. Proc
Natl Acad Sci 106: 12406–12411. doi:10.1073/
pnas.0812910106
234 Rowangould, G.M. (2013) A census of the U.S.
near-roadway population: Public health and
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these studies found that people living
near major roadways are more likely to
be minorities or low in SES.240 241 242
They also found that the outcomes of
their analyses varied between regions
within the U.S. However, only one such
study looked at whether such
conclusions were confounded by living
in a location with higher population
density and how demographics differ
between locations nationwide.243 In
general, it found that higher density
areas have higher proportions of lowincome residents and people of color. In
other publications based on a city,
county, or state, the results are
similar.244 245
We analyzed two national databases
that allowed us to evaluate whether
homes and schools were located near a
environmental justice considerations.
Transportation Research Part D; 59–67.
235 Tian, N.; Xue, J.; Barzyk, T.M. (2013)
Evaluating socioeconomic and racial differences in
traffic-related metrics in the United States using a
GIS approach. J Exposure Sci Environ Epidemiol
23: 215–222.
236 CDC (2013) Residential proximity to major
highways—United States, 2010. Morbidity and
Mortality Weekly Report 62(3): 46–50.
237 Clark, L.P.; Millet, D.B., Marshall, J.D. (2017)
Changes in transportation-related air pollution
exposures by race-ethnicity and socioeconomic
status: Outdoor nitrogen dioxide in the United
States in 2000 and 2010. Environ Health Perspect
https://doi.org/10.1289/EHP959.
238 Mikati, I.; Benson, A.F.; Luben, T.J.; Sacks,
J.D.; Richmond-Bryant, J. (2018) Disparities in
distribution of particulate matter emission sources
by race and poverty status. Am J Pub Health https://
ajph.aphapublications.org/doi/abs/10.2105/
AJPH.2017.304297?journalCode=ajph.
239 Alotaibi, R.; Bechle, M.; Marshall, J.D.;
Ramani, T.; Zietsman, J.; Nieuwenhuijsen, M.J.;
Khreis, H. (2019) Traffic related air pollution and
the burden of childhood asthma in the continuous
United States in 2000 and 2010. Environ
International 127: 858–867. https://
www.sciencedirect.com/science/article/pii/
S0160412018325388.
240 Tian, N.; Xue, J.; Barzyk, T.M. (2013)
Evaluating socioeconomic and racial differences in
traffic-related metrics in the United States using a
GIS approach. J Exposure Sci Environ Epidemiol
23: 215–222.
241 Rowangould, G.M. (2013) A census of the U.S.
near-roadway population: Public health and
environmental justice considerations.
Transportation Research Part D; 59–67.
242 CDC (2013) Residential proximity to major
highways—United States, 2010. Morbidity and
Mortality Weekly Report 62(3): 46–50.
243 Rowangould, G.M. (2013) A census of the U.S.
near-roadway population: Public health and
environmental justice considerations.
Transportation Research Part D; 59–67.
244 Pratt, G.C.; Vadali, M.L.; Kvale, D.L.;
Ellickson, K.M. (2015) Traffic, air pollution,
minority, and socio-economic status: Addressing
inequities in exposure and risk. Int J Environ Res
Public Health 12: 5355–5372. https://dx.doi.org/
10.3390/ijerph120505355.
245 Sohrabi, S.; Zietsman, J.; Khreis, H. (2020)
Burden of disease assessment of ambient air
pollution and premature mortality in urban areas:
The role of socioeconomic status and
transportation. Int J Env Res Public Health
doi:10.3390/ijerph17041166.
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major road and whether disparities in
exposure may be occurring in these
environments. The American Housing
Survey (AHS) includes descriptive
statistics of over 70,000 housing units
across the nation. The survey is
conducted every two years by the U.S.
Census Bureau.246 The second database
we analyzed was the U.S. Department of
Education’s Common Core of Data,
which includes enrollment and location
information for schools across the
U.S.247
In analyzing the 2009 AHS, we
focused on whether a housing unit was
located within 300 feet, the distance
provided in the AHS data, of a ‘‘4-ormore lane highway, railroad, or
airport.’’ 248 We analyzed whether there
were differences between households in
such locations compared with those in
locations farther from these
transportation facilities.249 We included
other variables, such as land use
category, region of country, and housing
type. We found that homes with a nonWhite householder were 22–34 percent
more likely to be located within 300 feet
of these large transportation facilities
than homes with White householders.
Homes with a Hispanic householder
were 17–33 percent more likely to be
located within 300 feet of these large
transportation facilities than homes
with non-Hispanic householders.
Households near large transportation
facilities were, on average, lower in
income and educational attainment and
more likely to be a rental property and
located in an urban area compared with
households more distant from
transportation facilities.
In examining schools near major
roadways, we examined the Common
Core of Data (CCD) from the U.S.
Department of Education, which
includes information on all public
elementary and secondary schools and
school districts nationwide.250 To
determine school proximities to major
246 U.S. Department of Housing and Urban
Development, & U.S. Census Bureau. (n.d.). Age of
other residential buildings within 300 feet. In
American Housing Survey for the United States:
2009 (pp. A–1). Retrieved from https://
www.census.gov/programs-surveys/ahs/data/2009/
ahs-2009-summary-tables0/h150-09.html.
247 https://nces.ed.gov/ccd/.
248 This variable primarily represents roadway
proximity. According to the Central Intelligence
Agency’s World Factbook, in 2010, the United
States had 6,506,204 km of roadways, 224,792 km
of railways, and 15,079 airports. Highways thus
represent the overwhelming majority of
transportation facilities described by this factor in
the AHS.
249 Bailey, C. (2011) Demographic and Social
Patterns in Housing Units Near Large Highways and
other Transportation Sources. Memorandum to
docket.
250 https://nces.ed.gov/ccd/.
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roadways, we used a geographic
information system (GIS) to map each
school and roadways based on the U.S.
Census’s TIGER roadway file.251 We
found that students of color were
overrepresented at schools within 200
meters of the largest roadways, and
schools within 200 meters of the largest
roadways had higher than expected
numbers of students eligible for free or
reduced-price lunches.252 For example,
Black students represent 22 percent of
students at schools located within 200
meters of a primary road, compared to
17 percent of students in all U.S.
schools. Hispanic students represent 30
percent of students at schools located
within 200 meters of a primary road,
compared to 22 percent of students in
all U.S. schools.
Overall, there is substantial evidence
that people who live or attend school
near major roadways are more likely to
be of a non-White race, Hispanic, and/
or have a low SES. Although proximity
to an emissions source is an indicator of
potential exposure, it is important to
note that the impacts of emissions from
tailpipe sources are not limited to
communities in close proximity to these
sources. For example, the effects of
potential decreases in emissions from
sources that would be affected by this
proposal might also be felt many miles
away, including in communities with EJ
concerns. The spatial extent of these
impacts depends on a range of
interacting and complex factors
including the amount of pollutant
emitted, atmospheric lifetime of the
pollutant, terrain, atmospheric
chemistry and meteorology.
We also conducted an analysis of how
the air quality impacts from this
proposed rule would be distributed
among different populations,
specifically focusing on PM2.5 and ozone
concentrations in the contiguous U.S.
This analysis assessed whether areas
with the worst projected baseline air
quality in 2045 have larger numbers of
people of color living in them, and if
those with the worst projected air
quality would benefit more from the
proposed rule. We found that in the
2045 baseline, nearly double the
number of people of color live within
areas with the worst air quality,
compared to non-Hispanic Whites (NH251 Pedde,
M.; Bailey, C. (2011) Identification of
Schools within 200 Meters of U.S. Primary and
Secondary Roads. Memorandum to the docket.
252 For this analysis we analyzed a 200-meter
distance based on the understanding that roadways
generally influence air quality within a few
hundred meters from the vicinity of heavily
traveled roadways or along corridors with
significant trucking traffic. See U.S. EPA, 2014.
Near Roadway Air Pollution and Health: Frequently
Asked Questions. EPA–420–F–14–044.
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Whites). We also found that the largest
improvements in both ozone and PM2.5
are estimated to occur in these areas
with the worst baseline air quality. See
Section VII.H for additional information
on the demographic analysis.
In summary, we expect this proposed
rule would result in reductions of
emissions that contribute to ozone,
PM2.5, and other harmful pollution. The
emission reductions from this proposed
rule would result in widespread air
quality improvements, including in the
areas with the worst baseline air quality,
where a larger number of people of color
are projected to reside.
C. Environmental Effects Associated
With Exposure to Pollutants Impacted
by This Proposal
This section discusses the
environmental effects associated with
pollutants affected by this proposed
rule, specifically particulate matter,
ozone, NOX and air toxics.
1. Visibility
Visibility can be defined as the degree
to which the atmosphere is transparent
to visible light.253 Visibility impairment
is caused by light scattering and
absorption by suspended particles and
gases. It is dominated by contributions
from suspended particles except under
pristine conditions. Visibility is
important because it has direct
significance to people’s enjoyment of
daily activities in all parts of the
country. Individuals value good
visibility for the well-being it provides
them directly, where they live and
work, and in places where they enjoy
recreational opportunities. Visibility is
also highly valued in significant natural
areas, such as national parks and
wilderness areas, and special emphasis
is given to protecting visibility in these
areas. For more information on visibility
see the final 2019 PM ISA.254
EPA is working to address visibility
impairment. Reductions in air pollution
from implementation of various
programs associated with the Clean Air
Act Amendments of 1990 provisions
have resulted in substantial
improvements in visibility and will
continue to do so in the future. Because
trends in haze are closely associated
253 National Research Council, (1993). Protecting
Visibility in National Parks and Wilderness Areas.
National Academy of Sciences Committee on Haze
in National Parks and Wilderness Areas. National
Academy Press, Washington, DC. This book can be
viewed on the National Academy Press website at
https://www.nap.edu/catalog/2097/protectingvisibility-in-national-parks-and-wilderness-areas.
254 U.S. EPA. Integrated Science Assessment (ISA)
for Particulate Matter (Final Report, 2019). U.S.
Environmental Protection Agency, Washington, DC,
EPA/600/R–19/188, 2019.
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with trends in particulate sulfate and
nitrate due to the relationship between
their concentration and light extinction,
visibility trends have improved as
emissions of SO2 and NOX have
decreased over time due to air pollution
regulations such as the Acid Rain
Program.255
In the Clean Air Act Amendments of
1977, Congress recognized visibility’s
value to society by establishing a
national goal to protect national parks
and wilderness areas from visibility
impairment caused by manmade
pollution.256 In 1999, EPA finalized the
regional haze program to protect the
visibility in Mandatory Class I Federal
areas.257 There are 156 national parks,
forests and wilderness areas categorized
as Mandatory Class I Federal areas.258
These areas are defined in CAA section
162 as those national parks exceeding
6,000 acres, wilderness areas and
memorial parks exceeding 5,000 acres,
and all international parks which were
in existence on August 7, 1977.
EPA has also concluded that PM2.5
causes adverse effects on visibility in
other areas that are not targeted by the
Regional Haze Rule, such as urban
areas, depending on PM2.5
concentrations and other factors such as
dry chemical composition and relative
humidity (i.e., an indicator of the water
composition of the particles). EPA
revised the PM2.5 NAAQS in 2012,
retained it in 2020, and established a
target level of protection that is
expected to be met through attainment
of the existing secondary standards for
PM2.5.259
2. Plant and Ecosystem Effects of Ozone
The welfare effects of ozone include
effects on ecosystems, which can be
observed across a variety of scales, i.e.,
subcellular, cellular, leaf, whole plant,
population and ecosystem. Ozone
effects that begin at small spatial scales,
such as the leaf of an individual plant,
when they occur at sufficient
magnitudes (or to a sufficient degree)
can result in effects being propagated
along a continuum to higher and higher
levels of biological organization. For
example, effects at the individual plant
level, such as altered rates of leaf gas
exchange, growth and reproduction,
255 U.S. EPA. Integrated Science Assessment (ISA)
for Particulate Matter (Final Report, 2019). U.S.
Environmental Protection Agency, Washington, DC,
EPA/600/R–19/188, 2019.
256 See Section 169(a) of the Clean Air Act.
257 64 FR 35714, July 1, 1999.
258 62 FR 38680–38681, July 18, 1997.
259 On June 10, 2021, EPA announced that it will
reconsider the previous administration’s decision to
retain the PM NAAQS. https://www.epa.gov/pmpollution/national-ambient-air-quality-standardsnaaqs-pm.
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can, when widespread, result in broad
changes in ecosystems, such as
productivity, carbon storage, water
cycling, nutrient cycling, and
community composition.
Ozone can produce both acute and
chronic injury in sensitive plant species
depending on the concentration level
and the duration of the exposure.260 In
those sensitive species,261 effects from
repeated exposure to ozone throughout
the growing season of the plant can tend
to accumulate, so that even relatively
low concentrations experienced for a
longer duration have the potential to
create chronic stress on vegetation.262 263
Ozone damage to sensitive plant species
includes impaired photosynthesis and
visible injury to leaves. The impairment
of photosynthesis, the process by which
the plant makes carbohydrates (its
source of energy and food), can lead to
reduced crop yields, timber production,
and plant productivity and growth.
Impaired photosynthesis can also lead
to a reduction in root growth and
carbohydrate storage below ground,
resulting in other, more subtle plant and
ecosystems impacts.264 These latter
impacts include increased susceptibility
of plants to insect attack, disease, harsh
weather, interspecies competition and
overall decreased plant vigor. The
adverse effects of ozone on areas with
sensitive species could potentially lead
to species shifts and loss from the
affected ecosystems,265 resulting in a
loss or reduction in associated
ecosystem goods and services.
Additionally, visible ozone injury to
leaves can result in a loss of aesthetic
value in areas of special scenic
significance like national parks and
wilderness areas and reduced use of
sensitive ornamentals in landscaping.266
In addition to ozone effects on
vegetation, newer evidence suggests that
ozone affects interactions between
plants and insects by altering chemical
260 73
FR 16486, March 27, 2008.
FR 16491, March 27, 2008. Only a small
percentage of all the plant species growing within
the U.S. (over 43,000 species have been catalogued
in the USDA PLANTS database) have been studied
with respect to ozone sensitivity.
262 U.S. EPA. Integrated Science Assessment (ISA)
for Ozone and Related Photochemical Oxidants
(Final Report). U.S. Environmental Protection
Agency, Washington, DC, EPA/600/R–20/012, 2020.
263 The concentration at which ozone levels
overwhelm a plant’s ability to detoxify or
compensate for oxidant exposure varies. Thus,
whether a plant is classified as sensitive or tolerant
depends in part on the exposure levels being
considered.
264 73 FR 16492, March 27, 2008.
265 73 FR 16493–16494, March 27, 2008. Ozone
impacts could be occurring in areas where plant
species sensitive to ozone have not yet been studied
or identified.
266 73 FR 16490–16497, March 27, 2008.
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signals (e.g., floral scents) that plants
use to communicate to other community
members, such as attraction of
pollinators.
The Ozone ISA presents more
detailed information on how ozone
affects vegetation and ecosystems.267 268
The Ozone ISA reports causal and likely
causal relationships between ozone
exposure and a number of welfare
effects and characterizes the weight of
evidence for different effects associated
with ozone.269 The ISA concludes that
visible foliar injury effects on
vegetation, reduced vegetation growth,
reduced plant reproduction, reduced
productivity in terrestrial ecosystems,
reduced yield and quality of agricultural
crops, alteration of below-ground
biogeochemical cycles, and altered
terrestrial community composition are
causally associated with exposure to
ozone. It also concludes that increased
tree mortality, altered herbivore growth
and reproduction, altered plant-insect
signaling, reduced carbon sequestration
in terrestrial ecosystems, and alteration
of terrestrial ecosystem water cycling
are likely to be causally associated with
exposure to ozone.
3. Atmospheric Deposition
The Integrated Science Assessment
for Oxides of Nitrogen, Oxides of Sulfur,
and Particulate Matter—Ecological
Criteria documents the ecological effects
of the deposition of these criteria air
pollutants.270 It is clear from the body
of evidence that oxides of nitrogen,
oxides of sulfur, and particulate matter
contribute to total nitrogen (N) and
sulfur (S) deposition. In turn, N and S
deposition cause either nutrient
enrichment or acidification depending
on the sensitivity of the landscape or the
species in question. Both enrichment
and acidification are characterized by an
alteration of the biogeochemistry and
the physiology of organisms, resulting
in harmful declines in biodiversity in
267 U.S. EPA. Integrated Science Assessment (ISA)
for Ozone and Related Photochemical Oxidants
(Final Report). U.S. Environmental Protection
Agency, Washington, DC, EPA/600/R–20/012, 2020.
268 U.S. EPA. Integrated Science Assessment (ISA)
for Ozone and Related Photochemical Oxidants
(Final Report). U.S. Environmental Protection
Agency, Washington, DC, EPA/600/R–20/012, 2020.
269 The Ozone ISA evaluates the evidence
associated with different ozone related health and
welfare effects, assigning one of five ‘‘weight of
evidence’’ determinations: Causal relationship,
likely to be a causal relationship, suggestive of a
causal relationship, inadequate to infer a causal
relationship, and not likely to be a causal
relationship. For more information on these levels
of evidence, please refer to Table II of the ISA.
270 U.S. EPA. Integrated Science Assessment (ISA)
for Oxides of Nitrogen, Oxides of Sulfur and
Particulate Matter Ecological Criteria (Final Report).
U.S. Environmental Protection Agency,
Washington, DC, EPA/600/R–20/278, 2020.
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terrestrial, freshwater, wetland, and
estuarine ecosystems in the U.S.
Decreases in biodiversity mean that
some species become relatively less
abundant and may be locally extirpated.
In addition to the loss of unique living
species, the decline in total biodiversity
can be harmful because biodiversity is
an important determinant of the
stability of ecosystems and their ability
to provide socially valuable ecosystem
services.
Terrestrial, wetland, freshwater, and
estuarine ecosystems in the U.S. are
affected by N enrichment/
eutrophication caused by N deposition.
These effects have been consistently
documented across the U.S. for
hundreds of species. In aquatic systems
increased nitrogen can alter species
assemblages and cause eutrophication.
In terrestrial systems nitrogen loading
can lead to loss of nitrogen-sensitive
lichen species, decreased biodiversity of
grasslands, meadows and other sensitive
habitats, and increased potential for
invasive species. For a broader
explanation of the topics treated here,
refer to the description in Chapter 4 of
the draft RIA.
The sensitivity of terrestrial and
aquatic ecosystems to acidification from
nitrogen and sulfur deposition is
predominantly governed by geology.
Prolonged exposure to excess nitrogen
and sulfur deposition in sensitive areas
acidifies lakes, rivers, and soils.
Increased acidity in surface waters
creates inhospitable conditions for biota
and affects the abundance and
biodiversity of fishes, zooplankton and
macroinvertebrates and ecosystem
function. Over time, acidifying
deposition also removes essential
nutrients from forest soils, depleting the
capacity of soils to neutralize future
acid loadings and negatively affecting
forest sustainability. Major effects in
forests include a decline in sensitive
tree species, such as red spruce (Picea
rubens) and sugar maple (Acer
saccharum).
Building materials including metals,
stones, cements, and paints undergo
natural weathering processes from
exposure to environmental elements
(e.g., wind, moisture, temperature
fluctuations, sunlight, etc.). Pollution
can worsen and accelerate these effects.
Deposition of PM is associated with
both physical damage (materials damage
effects) and impaired aesthetic qualities
(soiling effects). Wet and dry deposition
of PM can physically affect materials,
adding to the effects of natural
weathering processes, by potentially
promoting or accelerating the corrosion
of metals, by degrading paints and by
deteriorating building materials such as
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stone, concrete and marble.271 The
effects of PM are exacerbated by the
presence of acidic gases and can be
additive or synergistic due to the
complex mixture of pollutants in the air
and surface characteristics of the
material. Acidic deposition has been
shown to have an effect on materials
including zinc/galvanized steel and
other metal, carbonate stone (as
monuments and building facings), and
surface coatings (paints).272 The effects
on historic buildings and outdoor works
of art are of particular concern because
of the uniqueness and irreplaceability of
many of these objects. In addition to
aesthetic and functional effects on
metals, stone and glass, altered energy
efficiency of photovoltaic panels by PM
deposition is also becoming an
important consideration for impacts of
air pollutants on materials.
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4. Environmental Effects of Air Toxics
Emissions from producing,
transporting and combusting fuel
contribute to ambient levels of
pollutants that contribute to adverse
effects on vegetation. Volatile organic
compounds (VOCs), some of which are
considered air toxics, have long been
suspected to play a role in vegetation
damage.273 In laboratory experiments, a
wide range of tolerance to VOCs has
been observed.274 Decreases in
harvested seed pod weight have been
reported for the more sensitive plants,
and some studies have reported effects
on seed germination, flowering and fruit
ripening. Effects of individual VOCs or
their role in conjunction with other
stressors (e.g., acidification, drought,
temperature extremes) have not been
well studied. In a recent study of a
mixture of VOCs including ethanol and
toluene on herbaceous plants,
significant effects on seed production,
leaf water content and photosynthetic
efficiency were reported for some plant
species.275
271 U.S. EPA. Integrated Science Assessment (ISA)
for Particulate Matter (Final Report, 2019). U.S.
Environmental Protection Agency, Washington, DC,
EPA/600/R–19/188, 2019.
272 Irving, P.M., e.d. 1991. Acid Deposition: State
of Science and Technology, Volume III, Terrestrial,
Materials, Health, and Visibility Effects, The U.S.
National Acid Precipitation Assessment Program,
Chapter 24, page 24–76.
273 U.S. EPA. (1991). Effects of organic chemicals
in the atmosphere on terrestrial plants. EPA/600/3–
91/001.
274 Cape JN, ID Leith, J Binnie, J Content, M
Donkin, M Skewes, DN Price AR Brown, AD
Sharpe. (2003). Effects of VOCs on herbaceous
plants in an open-top chamber experiment.
Environ. Pollut. 124:341–343.
275 Cape JN, ID Leith, J Binnie, J Content, M
Donkin, M Skewes, DN Price AR Brown, AD
Sharpe. (2003). Effects of VOCs on herbaceous
plants in an open-top chamber experiment.
Environ. Pollut. 124:341–343.
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Research suggests an adverse impact
of vehicle exhaust on plants, which has
in some cases been attributed to
aromatic compounds and in other cases
to nitrogen oxides.276 277 278 The impacts
of VOCs on plant reproduction may
have long-term implications for
biodiversity and survival of native
species near major roadways. Most of
the studies of the impacts of VOCs on
vegetation have focused on short-term
exposure and few studies have focused
on long-term effects of VOCs on
vegetation and the potential for
metabolites of these compounds to
affect herbivores or insects.
III. Proposed Test Procedures and
Standards
In applying heavy-duty criteria
pollutant emission standards, EPA
divides engines primarily into two
types: Compression ignition (CI)
(primarily diesel-fueled engines) and
spark-ignition (SI) (primarily gasolinefueled engines). The CI standards and
requirements also apply to the largest
natural gas engines. Battery-electric and
fuel-cell vehicles are also subject to
criteria pollutant standards and
requirements. All heavy-duty highway
engines are subject to brake-specific (g/
hp-hr) exhaust emission standards for
four criteria pollutants: Oxides of
nitrogen (NOX), particulate matter (PM),
hydrocarbons (HC), and carbon
monoxide (CO).279 In this section we
describe two regulatory options for new
emissions standards: Proposed Option 1
and proposed Option 2 and updates we
are proposing to the test procedures that
apply for these pollutants. Unless
explicitly stated otherwise, the
proposed provisions in this section and
Section IV would apply to proposed
Options 1 and 2, as well as the full range
of options in between them.280
276 Viskari E.–L. (2000). Epicuticular wax of
Norway spruce needles as indicator of traffic
pollutant deposition. Water, Air, and Soil Pollut.
121:327–337.
277 Ugrekhelidze D, F Korte, G Kvesitadze. (1997).
Uptake and transformation of benzene and toluene
by plant leaves. Ecotox. Environ. Safety 37:24–29.
278 Kammerbauer H, H Selinger, R Rommelt, A
Ziegler-Jons, D Knoppik, B Hock. (1987). Toxic
components of motor vehicle emissions for the
spruce Picea abies. Environ. Pollut. 48:235–243.
279 Reference to hydrocarbon (HC) standards
includes nonmethane hydrocarbon (NMHC),
nonmethane-nonethane hydrocarbon (NMNEHC)
and nonmethane hydrocarbon equivalent (NMHCE).
See 40 CFR 86.007–11.
280 As detailed throughout Sections III and IV, we
provide proposed regulatory text for the proposed
Option 1. We expect that the proposed Option 2
regulatory text would be the same as text for the
proposed Option 1 except for the number of steps
and numeric values of the criteria pollutant
standards and lengths of useful life and warranty
periods.
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A. Overview
In the following section, we provide
an overview of our proposal to migrate
and update our criteria pollutant
regulations for model year 2027 and
later heavy-duty highway engines, our
proposed Options 1 and 2 standards and
test procedures, and our analysis
demonstrating the feasibility of the
proposed standards. The sections that
follow provide more detail on each of
these topics. Section III.B and Section
III.D include the proposed changes to
our laboratory-based standards and test
procedures for heavy-duty compressionignition and spark-ignition engines,
respectively. Section III.C introduces
our proposed off-cycle standards and
test procedures that extend beyond the
laboratory to on-the-road, real-world
conditions. Section III.E describes our
proposal for new refueling standards for
certain heavy-duty spark-ignition
engines. Each of these sections include
descriptions of the current standards
and test procedures and our proposed
updates, including our feasibility
demonstrations and the data we relied
on to support our proposals.
1. Migration and Clarifications of
Regulatory Text
As noted in Section I of this preamble,
we are proposing to migrate our criteria
pollutant regulations for model year
2027 and later heavy-duty highway
engines from their current location in 40
CFR part 86, subpart A, to 40 CFR part
1036.281 Consistent with this migration,
the proposed compliance provisions
discussed in this section refer to the
proposed regulations in their new
location in part 1036. In general, this
migration is not intended to change the
compliance program previously
specified in part 86, except as
specifically proposed in this
rulemaking. See our memorandum to
the docket for a detailed description of
the proposed migration.282 The proposal
includes updating cross references to 40
CFR parts 86 and 1036 in several places
to properly cite the new rulemaking
provisions in this rule.
i. Compression- and Spark-Ignition
Engines Regulatory Text
For many years, the regulations of 40
CFR part 86 have referred to ‘‘diesel
281 As noted in the following sections, we are
proposing some updates to 40 CFR parts 1037,
1065, and 1068 to apply to other sectors in addition
to heavy-duty highway engines.
282 Stout, Alan; Brakora, Jessica. Memorandum to
docket EPA–HQ–OAR–2019–0055. ‘‘Technical
Issues Related to Migrating Heavy-Duty Highway
Engine Certification Requirements from 40 CFR part
86, subpart A, to 40 CFR part 1036’’. October 1,
2021.
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heavy-duty engines’’ and ‘‘Otto-cycle
heavy-duty engines’’; however, as we
migrate the heavy-duty provisions of 40
CFR part 86, subpart A, to 40 CFR part
1036 in this proposal, we refer to these
engines as ‘‘compression-ignition’’ (CI)
and ‘‘spark-ignition’’ (SI), respectively,
which are more comprehensive terms
and consistent with existing language in
40 CFR part 1037 for heavy-duty motor
vehicle regulations. In this section, and
throughout the preamble, reference to
diesel and Otto-cycle engines is
generally limited to discussions relating
to current test procedures and specific
terminology used in 40 CFR part 86. We
are also proposing to update the
terminology for the primary intended
service classes in 40 CFR 1036.140 to
replace Heavy heavy-duty engine with
Heavy HDE, Medium heavy-duty engine
with Medium HDE, Light heavy-duty
engine with Light HDE, and Sparkignition heavy-duty engine with Sparkignition HDE.283 Our proposal includes
revisions throughout 40 CFR parts 1036
and 1037 to reflect this updated
terminology.
ii. Heavy-Duty Hybrid Regulatory Text
Similar to our updates to more
comprehensive and consistent
terminology for CI and SI engines, as
part of this proposal we are also
updating and clarifying regulatory
language for hybrid engines and hybrid
powertrains. We propose to update the
definition of ‘‘engine configuration’’ in
40 CFR 1036.801 to clarify that an
engine configuration would include
hybrid components if it is certified as a
hybrid engine or hybrid powertrain. We
are proposing first to clarify in 40 CFR
1036.101(b) that regulatory references in
part 1036 to engines generally apply to
hybrid engines and hybrid powertrains.
We are also proposing to clarify in 40
CFR 1036.101(b) that manufacturers
may optionally test the hybrid engine
and powertrain together, rather than
testing the engine alone; this option
would allow manufacturers to
demonstrate emission performance of
the hybrid technology that are not
apparent when testing the engine alone.
To certify a hybrid engine or hybrid
powertrain to criteria pollutant
standards, we propose that
manufacturers would declare a primary
intended service class of the engine
configuration using the proposed
updated 40 CFR 1036.140. The current
provisions of 40 CFR 1036.140
distinguish classes based on engine
characteristics and characteristics of the
283 This
proposed terminology for engines is also
consistent with the ‘‘HDV’’ terminology used for
vehicle classifications in 40 CFR 1037.140.
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vehicles for which manufacturers intend
to design and market their engines.
Under this proposal, manufacturers
certifying hybrid engines and hybrid
powertrains would use good
engineering judgment to identify the
class that best describes their engine
configuration.284 Once a primary
intended service class is declared, the
engine configuration would be subject
to all the criteria pollutant emission
standards and related compliance
provisions for that class.
We propose to update 40 CFR
1036.230(c) to include hybrid
powertrains and are proposing that
engine configurations certified as hybrid
engine or hybrid powertrain may not be
included in an engine family with
conventional engines, consistent with
the current provisions. We note that this
provision would result in more engine
families for manufacturers certifying
hybrids. We request comment on our
proposed clarification in 40 CFR
1036.101(b) that manufacturers may
optionally test the hybrid engine and
powertrain together, rather than testing
the engine alone. Specifically, we are
interested in stakeholder input on
whether EPA should require all hybrid
engines and powertrains to be certified
together, rather than making it optional.
We are interested in commenters’ views
on the impact of additional engine/
powertrain families if we were to
require powertrain testing for all hybrid
engine and powertrain engine
configurations, including a
manufacturers’ ability to conduct
certification testing and any
recommended steps EPA should take to
address such effects. We are also
interested in commenters’ views on
whether the powertrain test always
provides test results that are more
representative of hybrid emission
performance in the real world, or if for
some hybrid systems the engine test
procedure provides equally or more
representative results. For instance, we
solicit comment on whether for some
hybrids, such as mild-hybrids, the
powertrain test should continue to be an
option, even if we were to require that
all other hybrids must use the
powertrain test.
We are also interested in stakeholder
input on potential alternative
approaches, such as if EPA were to add
new, separate service classes for hybrid
engines and powertrains in the final
rule. Distinct service classes for hybrid
engines and powertrains could allow
284 For example, an engine configuration that
includes an SI engine and hybrid powertrain
intended for a Class 4 vehicle would certify to the
proposed Spark-ignition HDE provisions.
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EPA to consider separate emission
standards, useful life, and/or test
procedures for hybrids based on unique
performance attributes; however, it
could also add burden to EPA and
manufacturers by creating additional
categories to track and maintain. We
request that commenters suggesting
separate primary intended service
classes for hybrid engines and
powertrains include data, if possible, to
support an analysis of appropriate
corresponding emission standards,
useful life periods, and other
compliance requirements.
iii. Heavy-Duty Electric Vehicles
Regulatory Text
Similar to our updates to more
comprehensive and consistent
terminology, as part of this proposal we
are also updating and consolidating
regulatory language for battery-electric
vehicles and fuel cell electric vehicles
(BEVs and FCEVs). For BEVs and
FCEVs, we are proposing to consolidate
and update our regulations as part of a
migration of heavy-duty vehicle
regulations from 40 CFR part 86 to 40
CFR part 1037. In the GHG Phase 1
rulemaking, EPA revised the heavy-duty
vehicle and engine regulations to make
them consistent with our regulatory
approach to electric vehicles (EVs)
under the light-duty vehicle program.
Specifically, we applied standards for
all regulated criteria pollutants and
GHGs to all heavy-duty vehicle types,
including EVs.285 Starting in MY 2016,
criteria pollutant standards and
requirements applicable to heavy-duty
vehicles at or below 14,000 pounds
GVWR in 40 CFR part 86, subpart S,
applied to heavy-duty EVs above 14,000
pounds GVWR through the use of good
engineering judgment (see current 40
CFR 86.016–1(d)(4)). Under the current
40 CFR 86.016–1(d)(4), heavy-duty
vehicles powered solely by electricity
are deemed to have zero emissions of
regulated pollutants; this provision also
provides that heavy-duty EVs may not
generate NOX or PM emission credits.
Additionally, part 1037 applies to
heavy-duty EVs above 14,000 pounds
GVWR (see current 40 CFR 1037.1).
In this rulemaking, we are proposing
to consolidate certification requirements
for BEVs and FCEVs over 14,000 pounds
GVWR in 40 CFR part 1037 such that
manufacturers of BEVs and FCEVs over
14,000 pounds GVWR would certify to
meeting the emission standards and
requirements of part 1037, as provided
285 76
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in the current 40 CFR 1037.1.286 In the
proposed 40 CFR 1037.102(b), we clarify
that BEVs and FCEVs are subject to
criteria pollutant standards as follows:
Prior to MY 2027, the emission
standards under the current 40 CFR
86.007–11 would apply, while the
emission standards under the proposed
40 CFR 1036.104 would apply starting
in MY 2027. As specified in the
proposed 40 CFR 1037.205(q), starting
in MY 2027, BEV and FCEV
manufacturers could choose to attest
that vehicles comply with the standards
of 40 CFR 1037.102 instead of
submitting test data.287 As discussed in
Section IV.I, we are proposing in 40 CFR
1037.616 that, starting in MY 2024,
manufacturers may choose to generate
NOX emission credits from BEVs and
FCEVs if the vehicle meets durability
requirements described in proposed 40
CFR 1037.102(b)(3).288 Manufacturers
choosing to generate NOX emission
credits under proposed 40 CFR
1037.616 may attest to meeting
durability requirements while also
submitting test results required for
calculating NOX emission credits and
quantifying initial battery or fuel cell
performance.289 290 We are proposing to
continue to not to allow heavy-duty EVs
to generate PM emission credits since
we are proposing not to allow any
manufacturer to generate PM emission
credits for use in MY 2027 and later
under the proposed averaging, banking,
and trading program presented in
Section IV.G.
286 Manufacturers of battery-electric and fuel cell
electric vehicles at or below 14,000 pounds GVWR
would continue complying with the standards and
requirements in CFR 40 part 86, subpart S, instead
of the requirements in 40 CFR 1037.
287 Prior to MY 2027, BEVs or FCEVs that are not
used to generate NOX emission credits would
continue to be deemed to have zero tailpipe
emissions of criteria pollutants, as specified in
current 40 CFR 86.016–1(d)(4). See Section IV.I and
the proposed 40 CFR 1037.205(q)(2) for information
relevant to manufacturers choosing to generate NOX
emission credits from BEVs and FCEVs starting in
MY 2024.
288 Our proposal for how manufacturers could
generate NOX emissions credits from BEVs and
FCEVs would be available under any of the
regulatory options that we are considering for
revised NOX standards (see Section IV.I for details
and requests for comments on this topic).
289 As provided in the current 40 CFR 1037.150(f),
no CO2-related emission testing is required for
electric vehicles and manufacturers would continue
to use good engineering judgment to apply other
requirements of 40 CFR 1037.
290 See the proposed 40 CFR 1037.205(q) for
information required in a certification application
for BEVs or FCEVs; Section III.B.2.v.c includes
additional discussion on proposed test procedures
for BEVs and FCEVs, with details included in 40
CFR 1037.552 or 40 CFR 1037.554 for BEVs or
FCEVs, respectively.
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2. Proposed Numeric Standards and
Test Procedures for CompressionIgnition and Spark-Ignition Engines
EPA is proposing new NOX, PM, HC,
and CO emission standards for heavyduty engines that will be certified under
40 CFR part 1036.291 292 As noted in the
introduction to this preamble, the
highway heavy-duty vehicle market is
largely segmented in that a majority of
the lightest weight class vehicles are
powered by gasoline-fueled sparkignition engines and most of the
heaviest weight class vehicles are
powered by diesel-fueled compressionignition engines. There is significant
overlap in the engines installed in Class
4–6 applications.293 Considering the
interchangeable nature of these middle
range vehicles, we have designed our
proposed program options so that,
regardless of what the market chooses
(e.g., gasoline- or diesel-fueled engines),
similar emission reductions would be
realized over their expected operational
lives. We believe it is appropriate to
propose standards that are numerically
fuel neutral yet account for the
fundamental differences between CI and
SI engines.294 We believe this proposed
approach would result in roughly
equivalent implementation burdens for
manufacturers. As described in this
section, the proposed Options 1 and 2
NOX and PM standards are based on test
data from our CI engine feasibility
demonstration program. We also find
that they are feasible for SI engines
based on currently available
technologies and we are adopting them
for SI engines to maintain fuel neutral
standards. The proposed Options 1 and
291 See
proposed 40 CFR 1036.104.
are proposing to migrate the current
alternate standards available for engines used in
certain specialty vehicles from 40 CFR 86.007–11
and 86.008–10 into 40 CFR 1036.605 without
modification, and are requesting comment on
alternative options to our proposal. See Section
XII.B of this preamble for a discussion of these
standards and further details regarding our request
for comment.
293 The heavy-duty highway engines installed in
vehicles with a GVWR between 8,501 and 14,000
pounds (Class 2b and 3) that are not chassiscertified, are subject to standards defined in 40 CFR
86.007–11 and 40 CFR 86.008–10. For CI engines
this is only small fraction of the Class 2b and 3
vehicles. For SI engines all Class 2b and 3 gasolinefueled vehicles are chassis-certified and would not
be affected by the proposals in this rulemaking.
294 Current emission controls for heavy-duty
engines largely target the emissions produced by
the engine-specific combustion process. The
combustion process of diesel-fueled CI engines
inherently produces elevated NOX and PM that are
controlled by selective catalytic reduction (SCR)
and diesel particulate filter (DPF) technologies,
while gasoline-fueled SI engines are more likely to
produce higher levels of HC and CO that are
controlled by three-way catalyst (TWC) technology.
See Chapter 2 of the draft RIA for additional
background on these emission control technologies.
292 We
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2 HC and CO standards are based on HD
SI engine emission performance. We
also find that they are feasible for CI
engines based on currently available
technologies and we are adopting them
for CI engines to maintain fuel neutral
standards. We have not relied on the use
of HEV, BEV, or FCEV technologies in
the development of our proposed
Options 1 and 2 or the Alternative
standards; however, as discussed in
Section IV, we are proposing to allow
these technologies to generate NOX
emission credits as a flexibility for
manufacturers to spread out their
investment and prioritize technology
adoption to the applications that make
the most sense for their businesses
during their transition to meeting the
proposed more stringent standards (see
Sections IV.G, IV.H, and, IV.I for details
on our proposed approach to NOX
emission credits). We do not expect that
current market penetration of BEVs
(0.06 percent in MY 2019) or projected
penetration rate in the MY 2027
timeframe (1.5 percent) would
meaningfully impact our analysis for
developing the numeric level of the
proposed Options 1 and 2 standards; 295
however, as noted in III.B.5, we are
requesting comment on whether to
include HEV, BEV, and/or FCEV
technologies in our feasibility analysis
for the final rule and may re-evaluate
our approach, especially if we receive
information showing higher BEV/FCEV
market penetration in the MY 2027 or
later timeframe.296
Engine manufacturers historically
have demonstrated compliance with
EPA emission standards by measuring
emissions while the engine is operating
over precisely defined duty cycles in an
emissions testing laboratory. The
primary advantage of this approach is
that it provides very repeatable emission
295 As discussed in IV.I, we are proposing that
BEVs and FCEVs can generate NOX credits that
reflect the zero tailpipe emission performance of
these technologies; however, the value of the NOX
emission credits for BEVs and FCEVs relative to the
difference in the proposed versus current NOX
emission standards results in larger numbers of
BEVs or FCEVs being needed to offset the projected
improvement in NOX emission control from CI or
SI engines relative to the number of BEVs or FCEVs
needed to offset the projected improvement in CO2
emission control. This difference in the magnitude
of potential impact from BEVs or FCEVs on NOX
versus CO2 emission standards is further amplified
by the advanced technology emission credit
multipliers included the HD GHG Phase 2 program,
which we are choosing not to propose for NOX
emission credits. In addition to this, we are
proposing an FEL for cap for NOX emissions that
would require all engines to certify below the
current NOX emission standard.
296 See Preamble XI for more discussion on BEV/
FCEV market projections and our proposal to
account for them in revised HD GHG Phase 2
standards.
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3. Implementation of Proposed Program
As discussed in this section, we have
evaluated the proposed standards in
terms of technological feasibility, lead
time, stability, cost, energy, and safety,
consistent with the requirements in
CAA section 202(a)(3). We are
proposing standards based on our CI
and SI engine feasibility demonstration
programs, with Option 1 standards in
two steps for MY 2027 and MY 2031
and Option 2 standards in one step
starting in MY 2027. Our evaluation of
available data shows that the standards
and useful life periods in both steps of
proposed Option 1 are feasible and
would result in the greatest emission
reductions achievable for the model
years to which they are proposed to
apply, pursuant to CAA section
202(a)(3), giving appropriate
consideration to cost, lead time, and
other factors. Our analysis further shows
that the standards and useful life
periods in proposed Option 2 are
feasible in the 2027 model year, but
would result in lower levels of emission
reductions compared to proposed
Option 1. As explained further in this
section and Chapter 3 of the draft RIA,
we expect that additional data from
EPA’s ongoing work to demonstrate the
performance of emission control
technologies, as well as information
received in public comments, will allow
us to refine our assessments and
consideration of the feasibility of the
combination of the standards and useful
life periods, particularly for the largest
CI engines (HHDEs), in proposed
Options 1 and 2, after consideration of
lead time, costs, and other factors.
Therefore, we are co-proposing Options
1 and 2 standards and useful life
periods, and the range of options in
between them, as the options that may
potentially be appropriate to finalize
pursuant to CAA section 202(a)(3) once
EPA has considered that additional data
and other information.
We are proposing MY 2027 as the first
implementation year for both options to
align with the final step of the HD GHG
Phase 2 standards, which would
provide at least four years of lead time
from a final rulemaking in 2022. As
discussed in Section I and detailed in
this section, the four-year lead time for
the proposed criteria pollutant
standards allows manufacturers to
develop and apply the emission control
technologies needed to meet the
proposed standards, and to ensure those
technologies will be durable for the
proposed longer useful life periods; four
years of lead time is also consistent with
the CAA requirements.
In the event that manufacturers start
production of some engine families
sooner than four years from our final
rule, we are proposing an option to split
the 2027 model year.298 Specifically, we
are proposing that a MY 2027 engine
family that starts production within four
years of the final rule could comply
with the proposed MY 2027 standards
for all engines produced for that engine
family in MY2027 or could split the
engine family by production date in MY
2027 such that engines in the family
produced prior to four years after the
final rule would continue to be subject
to the existing standards.299 This
proposed option to split the first model
year provides assurance that all
manufacturers, regardless of when they
start production of their engine families,
will have four years of lead time to the
proposed first implementation step in
MY 2027.
For Option 1, the phased
implementation would also provide four
years of stability before increasing
stringency again in MY 2031. Through
comments received on our ANPR, we
297 As discussed in Section IV.K, EPA regulations
provide for testing engines at various stages in the
life of an engine; duty cycle or off-cycle procedures
may be used pre- or post-production to verify that
the engine meets applicable duty cycle or off-cycle
emission standards throughout useful life.
298 We are proposing an option to split the 2027
model year for new MY 2027 criteria pollutant
standards under any regulatory option with such
standards in MY 2027 that EPA may adopt for the
final rule.
299 See 40 CFR 86.007–11.
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measurements. In other words, the
results should be the same no matter
when or where the test is performed, as
long as the specified test procedures are
used. We continue to consider preproduction laboratory engine testing
(and durability demonstrations) as the
cornerstone of ensuring in-use emission
standards compliance. However, tying
each emission standard to a specific,
defined test cycle leaves open the
possibility of emission controls being
designed more to the limited conditions
of the test procedures than to the full
range of in-use operation. Since 2004,
we have applied additional off-cycle
standards for diesel engines that allow
higher emission levels but are not
limited to a specific duty cycle, and
instead measure emissions over realworld, non-prescribed driving routes
that cover a range of in-use operation.297
Our proposal includes new and updated
heavy-duty engine test procedures and
standards, both for duty cycle standards
to be tested in an emissions testing
laboratory and for off-cycle standards
that can be tested on the road in realworld conditions, as described in the
following sections.
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have heard from manufacturers that
given the challenge of implementing the
third step of the HD GHG rules in MY
2027, they believe it would take closer
to four years to adequately fine-tune and
validate their products for a second step
of more stringent criteria pollutant
control that also extends useful life.300
In response to this concern, and the
general request by suppliers and
environmental stakeholders for a
nationally aligned criteria pollutant
program, we are proposing MY 2031 for
the final step of the proposed Option 1
standards to provide four additional
years for manufacturers to design and
build engines that will meet the
proposed second step of the Option 1
standards and associated compliance
provisions.301 A MY 2031 final step
would also align with the Omnibus.302
We request comment on the general
approach of a two-step versus one-step
program, and the advantages or
disadvantages of the proposed Option 1
two-step approach that EPA should
consider in developing the final rule.
For instance, we seek commenters’
views on whether the Agency should
adopt a first step of standards but defer
any second step of standards to a
planned future rulemaking on heavyduty GHG emissions instead of adopting
a second step of standards in this
rulemaking.303 We also request
comment on whether there are
additional factors that we should
consider when setting standards out to
the MY 2031 timeframe.
As explained in Section III.B.3, we
have evaluated and considered the costs
of these technologies in our assessment
of the proposed Options 1 and 2
standards. The proposed Options 1 and
2 standards are achievable without
increasing the overall fuel consumption
and CO2 emissions of the engine for
each of the duty cycles (FTP, SET, and
LLC) and the fuel mapping test
procedures defined in 40 CFR 1036.535
and 1036.540, as discussed in the
Chapter 3 of the draft RIA.304 Finally,
300 See comments from Volvo. Docket ID: EPA–
HQ–OAR–2019–0055–0463.
301 See comments from MECA, MEMA and Union
of Concerned Scientists. Docket ID: EPA–HQ–OAR–
2019–0055–0463.
302 California Air Resources Board. Heavy-Duty
Omnibus Regulation. Available online: https://
ww2.arb.ca.gov/rulemaking/2020/
hdomnibuslownox.
303 As noted in the Executive Summary and
discussed in Sections XI and XIII, this proposal is
consistent with E.O. 14037, which also directs EPA
to consider undertaking a separate rulemaking to
establish new GHG emission standards for heavyduty engines and vehicles to begin as soon as MY
2030.
304 The proposed ORVR requirements discussed
in Section III.E.2 would reduce fuel consumed from
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the proposed Options 1 and 2 standards
would have no negative impact on
safety, based on the existing use of these
technologies in light-duty vehicles and
heavy-duty engines on the road today.
B. Summary of Proposed CompressionIgnition Exhaust Emission Standards
and Proposed Duty Cycle Test
Procedures
1. Current Duty Cycle Test Procedures
and Standards
Current criteria pollutant standards
must be met by compression-ignition
engines over both the Federal Test
Procedure (FTP) 305 and the
Supplemental Emission Test (SET) duty
cycles. The FTP duty cycles, which date
back to the 1970s, are composites of a
cold-start and a hot-start transient duty
cycle designed to represent urban
driving. There are separate duty cycles
for both SI and CI engines. The coldstart emissions are weighted by oneseventh and the hot-start emissions are
weighted by six-sevenths.306 The SET is
a more recent duty cycle for diesel
engines that is a continuous cycle with
ramped transitions between the thirteen
steady-state modes.307 The SET does not
include engine starting and is intended
to represent fully warmed-up operating
modes not emphasized in the FTP, such
as more sustained high speeds and
loads.
Emission standards for criteria
pollutants are currently set to the same
numeric value for FTP and SET test
cycles. Manufacturers of compressionignition engines have the option to
participate in our averaging, banking,
and trading (ABT) program for NOX and
PM as discussed in Section IV.G.308
These pollutants are subject to family
emission limit (FEL) caps of 0.50 g/hphr for NOX and 0.02 g/hp-hr for PM.309
TABLE III–1—CURRENT DIESEL-CYCLE ENGINE STANDARDS OVER THE FTP AND SET DUTY CYCLES
a Engine
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b Engine
NOX a
(g/hp-hr)
PM b
(g/hp-hr)
HC
(g/hp-hr)
CO
(g/hp-hr)
0.20
0.01
0.14
15.5
families participating in the ABT program are subject to a FEL cap of 0.50 g/hp-hr for NOX.
families participating in the ABT program are subject to a FEL cap of 0.02 g/hp-hr for PM.
EPA developed powertrain and
hybrid powertrain test procedures for
the HD GHG Phase 2 Heavy-Duty
Greenhouse Gas rulemaking (81 FR
73478, October 25, 2016) with updates
in the HD Technical Amendments rule
(86 FR 34321, June 29, 2021).310 The
powertrain and hybrid powertrain tests
allow manufacturers to directly measure
the effectiveness of the engine, the
transmission, the axle and the
integration of these components as an
input to the Greenhouse gas Emission
Model (GEM) for compliance with the
greenhouse gas standards. As part of the
technical amendments, EPA allowed the
powertrain test procedure to be used
beyond the current GEM drive cycles to
include the FTP and SET engine-based
test cycles and to facilitate hybrid
powertrain testing (40 CFR 1036.505
and 1036.510 and 40 CFR 1037.550).
These heavy-duty diesel-cycle engine
standards are applicable for a useful life
period based on the primary intended
service class of the engine.311 For
certification, manufacturers must
demonstrate that their engines will meet
these standards throughout the useful
life by performing a durability test and
applying a deterioration factor (DF) to
their certification value.312
Additionally, manufacturers must
adjust emission rates for engines with
gasoline fuel engines, but these fuel savings would
not be measured on the duty cycles since the test
procedures for these tests measure tailpipe
emissions and do not measure emissions from
refueling. We describe our estimate of the fuel
savings in Chapter 7.2.2 of the draft RIA.
305 EPA specifies different FTP duty cycles for
compression-ignition and spark-ignition engines.
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exhaust aftertreatment to account for
infrequent regeneration events
accordingly.313 To account for
variability in these measurements, as
well as production variability,
manufacturers typically add margin
between the DF and infrequent
regeneration adjustment factor (IRAF)
adjusted test result, and the family
emission limit (FEL). A summary of the
margins manufacturers have included
for MY 2019 and newer engines is
summarized in Chapter 3.1.2 of the draft
RIA.
2. Proposed Test Procedures and
Standards
EPA is proposing new NOX, PM, HC,
and CO emission standards for heavyduty compression-ignition engines that
will be certified under 40 CFR part
1036.314 315 We are proposing updates to
emission standards for our existing
laboratory test cycles (i.e., FTP and SET)
and proposing NOX, PM, HC and CO
emission standards based on a new lowload test cycle (LLC) as described
below.316 The proposed standards for
NOX, PM, and HC are in units of
milligrams/horsepower-hour instead of
grams/horsepower-hour because using
units of milligrams better reflects the
precision of the new standards, rather
than adding multiple zeros after the
306 See
40 CFR 86.007–11 and 40 CFR 86.008–10.
40 CFR 86.1362.
308 See 40 CFR 86.007–15.
309 See 40 CFR 86.007–11.
310 See 40 CFR 1037.550.
311 40 CFR 86.004–2.
307 See
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decimal place. Making this change
would require updates to how
manufacturers report data to the EPA in
the certification application, but it does
not require changes to the test
procedures that define how to
determine emission values. We describe
compression-ignition engine technology
packages that demonstrate the feasibility
of achieving these proposed Options 1
and 2 standards in Section III.B.3.ii and
provide additional details in Chapters 2
and 3 of the draft RIA for this
rulemaking.
As part of this rulemaking, we are
proposing two options to increase the
useful life for each engine class as
described in Section IV.A. The proposed
Options 1 and 2 emission standards
outlined in this section would apply for
the longer useful life periods and
manufacturers would be responsible for
demonstrating that their engines will
meet these standards as part of the
proposed revisions to durability
requirements described in Section IV.F.
In Section IV.G, we discuss our
proposed updates to the ABT program
to account for our proposal of three
laboratory cycles (FTP, SET and LLC)
with unique standards.
As discussed in Section III.B.2, the
proposal includes two sets of standards:
Proposed Option 1 and proposed Option
312 See 40 CFR 86.004–26(c) and (d) and 86.004–
28(c) and (d).
313 See 40 CFR 1036.501(d).
314 See proposed 40 CFR 1036.104.
315 See proposed 40 CFR 1036.605 and Section
XII.B of this preamble for a discussion of our
proposal for engines installed in specialty vehicles.
316 See proposed 40 CFR 1036.104.
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2. As described in Section III.B.3.ii, we
believe the technology packages
evaluated for this proposal can achieve
our proposed Options 1 and 2 dutycycle standards. For Option 1, we are
proposing the standards in two steps in
MY 2027 and MY 2031, because the
proposed Option 1 program includes
not only numerical updates to existing
standards but also other new and
revised standards and compliance
provisions such as a new duty-cycle
procedure and standards, revised offcycle procedures and standards, longer
useful life periods, and other proposed
requirements that, when considered
collectively, merit a phased approach to
lead time. As discussed in Section I.G
and in Section III.B.4, we also present
an alternative set of standards
(Alternative) that we also considered.
The Alternative is more stringent than
either the proposed Option 1 MY 2031
standards or proposed Option 2 because
the Alternative has shorter lead time,
lower numeric NOX emission standards
and longer useful life periods. We note
that we currently are unable to conclude
that the Alternative is feasible in the MY
2027 timeframe over the useful life
periods in this Alternative in light of
deterioration in the emission control
technologies that we have evaluated to
date, and we expect that we would need
additional supporting data or other
information in order to determine that
the Alternative is feasible in the MY
2027 timeframe to consider adopting it
in the final rule.
The proposed options for NOX
standards were derived to consider the
range of options that may potentially be
appropriate to adopt to achieve the
maximum feasible emissions reductions
from heavy-duty diesel engines
considering lead time, stability, cost,
energy and safety. To accomplish this,
we evaluated what operation made up
the greatest part of the inventory as
discussed in Section VI.B and what
technologies could be used to reduce
emissions in these areas. As discussed
in Section I, we project that emissions
from operation at low power, mediumto-high power, and mileages beyond the
current regulatory useful life of the
engine would account for the majority
of heavy-duty highway emissions in
2045. To achieve reductions in these
three areas we identified options for
cycle-specific standards to ensure that
the maximum achievable reductions are
seen across the operating range of the
engine. As described in Section IV, we
are proposing to increase both the
regulatory useful life and the emissionrelated warranty periods to ensure these
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proposed standards are met for a greater
portion of the engine’s operational life.
To achieve the goal of reducing
emissions across the operating range of
the engine, we are proposing two
options for standards for three duty
cycles (FTP, SET and LLC). In proposing
these standards, we assessed the
performance of the best available
aftertreatment systems, which are more
efficient at reducing NOX emissions at
the higher exhaust temperatures that
occur at high engine power, than they
are at reducing NOX emissions at low
exhaust temperatures that occur at low
engine power. To achieve the maximum
NOX reductions from the engine at
maximum power, the aftertreatment
system was designed to ensure that the
downstream selective catalytic
reduction (SCR) catalyst was properly
sized, diesel exhaust fluid (DEF) was
fully mixed with the exhaust gas ahead
of the SCR catalyst and the diesel
oxidation catalyst (DOC) was designed
to provide a molar ratio of NO to NO2
of near one. To reduce emissions under
low power operation and under coldstart conditions, we selected standards
for proposed Option 1, for the LLC and
the FTP that would achieve an 80 to 90
percent, or more, reduction in emissions
under these operating conditions as
compared to current standards. The
proposed Options 1 and 2 standards are
achievable by utilizing cylinder
deactivation (CDA), dual-SCR
aftertreatment configuration and heated
diesel exhaust fluid (DEF) dosing. To
reduce emissions under medium to high
power, we selected standards for
proposed Option 1, for the SET that
would achieve a greater than 80 percent
reduction in emissions under these
operating conditions. The proposed
Options 1 and 2 SET standards are
achievable by utilizing improvements to
the SCR formulation, SCR catalyst
sizing, and improved mixing of DEF
with the exhaust. Further information
about these technologies can be found
in Chapters 1 and 3 of the draft RIA.
For the proposed Options 1 and 2 PM
standards, they were set at a level to
maintain the current emissions
performance of diesel engines. For the
proposed Options 1 and 2 standards for
HC and CO, they were generally set at
a level that is achievable by sparkignition engines. Each of these
standards are discussed in more detail
in the following sections.
In proposed Option 1 for MY 2031
and later Heavy HDE, we are proposing
NOX standards at an intermediate useful
life (IUL) of 435,000 miles as discussed
later in Section III.B.2. We believe that
the proposed Option 1 useful life for
these engines of 800,000 miles justifies
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the need for standards at IUL. It could
be many years after the engines are on
the road before EPA could verify that
the engines meet the standards out to
useful life if there is no IUL standard.
As discussed further in Section
III.B.3.ii.a, IUL standards ensure that the
emissions from the engine are as low as
feasible for the entire useful life and
provides an intermediate check on
emission performance deterioration over
the UL.
As discussed in Section III.B.3, we
have assessed the feasibility of the
proposed Options 1 and 2 standards for
compression-ignition engines by testing
a Heavy HDE equipped with cylinder
CDA technology and dual-SCR
aftertreatment configuration with heated
DEF dosing. The demonstration work
consisted of two phases. The first phase
of the demonstration was led by CARB
and is referred to as CARB Stage 3. In
this demonstration the aftertreatment
was chemically- and hydrothermallyaged to the equivalent of 435,000 miles.
During this aging the emissions
performance of the engine was assessed
after the aftertreatment was degreened,
at the equivalent of 145,000 miles,
290,000 miles and 435,000 miles. The
second phase of the demonstration was
led by EPA and is referred to as the EPA
Stage 3 engine. In this phase,
improvements were made to the
aftertreatment by replacing the zonecoated catalyzed soot filter with a
separate DOC and diesel particulate
filter (DPF) that were chemically- and
hydrothermally-aged to the equivalent
of 800,000 miles and improving the
mixing of the DEF with exhaust prior to
the downstream SCR catalyst. The EPA
Stage 3 engine was tested at an age
equivalent to 435,000 and 600,000
miles. The EPA Stage 3 engine will be
tested at an age equivalent of 800,000
miles. Additionally, we plan to test a
second aftertreatment system referred to
as ‘‘Team A’’ which is also a dual-SCR
aftertreatment configuration with heated
DEF dosing, but has greater SCR catalyst
volume and a different catalyst
washcoat formulation.
i. FTP
We are proposing new emission
standards for testing over the FTP dutycycle as shown in Table III–2.317 These
brake-specific FTP standards would
apply across the primary intended
service classes over the useful life
periods shown in Table III–3. These
Options 1 and 2 standards have been
shown to be feasible for compressionignition engines based on testing of the
317 See 40 CFR 1036.510 for FTP duty-cycle test
procedure.
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CARB Stage 3 and EPA Stage 3 engine
with a chemically- and hydrothermallyaged aftertreatment system.318 At the
time of this proposal, the catalyst was
aged to an equivalent of 800,000 miles,
but the test data at the equivalent of
800,000 miles was not yet available.
EPA will continue to assess the
feasibility of the proposed standards as
additional demonstration data becomes
available during the course of this
rulemaking. For example, the EPA Stage
3 engine, and EPA’s Team A
demonstration engine will be aged to
and tested at the equivalent of 800,000
miles.319 A summary of the data used
for EPA’s feasibility analysis can be
found in Section III.B.3. To provide for
additional margin, in our technology
cost analysis we increased the SCR
catalyst volume from what was used on
the EPA and CARB Stage 3 engine. We
are proposing to continue an averaging,
banking, and trading (ABT) program for
NOX credits as a flexibility for
manufacturers. Our proposal includes
targeted revisions to the current ABT
program, including new provisions to
clarify how FELs apply for additional
duty cycles, lower FEL caps for NOX
and restrictions for using NOX emission
credits (see Section IV.G for details on
the ABT program).
TABLE III–2—PROPOSED COMPRESSION-IGNITION ENGINE STANDARDS OVER THE FTP DUTY CYCLE
Proposed Option 1 ..
Proposed Option 2 ..
a Engine
NOX a
(mg/hphr)
Model year
Primary intended service class
2027–2030 ..............
2031 and later .........
2031 and later .........
2031 and later .........
2027 and later .........
All HD Engines .....................................................
Light HDE and Medium HDE ...............................
Heavy HDE through IUL ......................................
Heavy HDE from IUL to FUL ...............................
All HD Engines .....................................................
PM
(mg/hphr)
35
20
20
40
50
HC
(mg/hphr)
5
5
5
5
5
CO
(g/hp-hr)
60
40
40
40
40
6.0
6.0
6.0
6.0
6.0
families participating in the ABT program would be subject to a NOX FEL cap, discussed in Section IV.G.3.
TABLE III–3—PROPOSED USEFUL LIFE PERIODS FOR HEAVY-DUTY COMPRESSION-IGNITION PRIMARY INTENDED SERVICE
CLASSES
Primary
intended
service
class
Light
HDE a
Medium
HDE ...
Heavy
HDE b
Current
Proposed Option 1
Proposed Option 2
MY 2027–2030
Miles
Years
Miles
MY 2031+
Years
Miles
Years
Miles
Years
110,000
10
190,000
12
270,000
15
250,000
10
185,000
10
270,000
11
350,000
12
325,000
10
435,000
10
600,000
11
800,000 c
12
650,000
10
a Current
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useful life period for Light HDE for GHG emission standards is 15 years or 150,000 miles. See 40 CFR 1036.108(d).
b Proposed Option 1 includes an hours-based useful life for Heavy HDE of 32,000 operating hours for model year 2027 through 2030, and 40,000 operating hours
for model year 2031 and later.
c For MY 2031 and later Heavy HDE under proposed Option 1, we are proposing intermediate useful life periods of 435,000 miles, 10 years, or 22,000 hours,
whichever comes first. See Section III for a discussion of the Option 1 standards we propose to apply for the intermediate and full useful life periods.
The proposed Options 1 and 2, 5 mg/
hp-hr (0.005 g/hp-hr) FTP standard for
PM is intended to ensure that there is
not an increase in PM emissions from
future engines. As summarized in
Section III.B.3.ii.b, manufacturers are
submitting certification data to the
agency for current production engines
well below the proposed PM standard
over the FTP duty cycle. Lowering the
standard to 5 mg/hp-hr would ensure
that future engines will maintain the
low level of PM emissions of the current
engines. Taking into account
measurement variability of the PM
measurement test procedure in the
proposed PM standards, we believe that
PM emissions from current diesel
engines are at the lowest feasible level
for MY 2027 and later engines. We
request comment on whether 5 mg/hphr provides enough margin for
particular engine designs. For example,
would 6 or 7 mg/hp-hr be a more
appropriate standard to maintain
current PM emissions levels while
providing enough margin to account for
the measurement variability of the PM
measurement test procedure.
We are proposing two options HC and
CO standards based on the feasibility
demonstration for SI engines. As
summarized in Section III.B.3.ii.b,
manufacturers are submitting data to the
agency that show emissions
performance for current production CI
engines is well below the current and
proposed standards. Keeping standards
at the same value for all fuels is
consistent with the agency’s approach to
previous criteria pollutant standards.
See Section III.C for more information
on how the numeric values of these two
options for proposed HC and CO
standards were determined.
318 See Section III.B.2 for a description of the
engine.
319 Data will be added to the public docket once
it becomes available.
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In the ANPR, we requested comment
on changing the weighting factors for
the FTP cycle for heavy-duty engines.
The current FTP weighting of cold-start
and hot-start emissions was
promulgated in 1980 (45 FR 4136,
January 21, 1980). It reflects the overall
ratio of cold and hot operation for
heavy-duty engines generally and does
not distinguish by engine size or
intended use. Specifically, we asked if
FTP weighting factors should vary by
engine class and any challenges
manufacturers may encounter to
implement changes to the weighting
factors. We did not receive any
comments to change the weighting and
received comments from Roush and
MECA that the current weighting factors
are appropriate. After considering these
comments, we are not proposing any
changes to the weighting factors.
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ii. SET
We are proposing new emissions
standards for the SET test procedure as
shown in Table III–4 over the same
useful life periods shown in Table III–
3. Consistent with our current
standards, we are proposing the same
numeric values for the standards over
the FTP and SET duty cycles, and the
brake-specific SET standards apply
across engine classes (primary intended
service class). As with the FTP cycle,
the Options 1 and 2 standards have been
shown to be feasible for compressionignition engines based on testing of the
CARB Stage 3 and EPA Stage 3 engines
with a chemically- and hydrothermallyaged aftertreatment system. At the time
of this proposal, the catalyst was aged
to an equivalent of 800,000 miles, but
the test data at the equivalent of 800,000
miles was not yet available. EPA will
continue to assess the feasibility of the
proposed standards as additional data
becomes available. To provide
additional margin for meeting the SET
standards, we have accounted for
additional SCR catalyst volume in our
cost analysis. A summary of the data
used for EPA’s feasibility analysis can
be found in Section III.B.3.
TABLE III–4—PROPOSED COMPRESSION-IGNITION ENGINE STANDARDS OVER THE SET DUTY CYCLE
Proposed Option 1 ..
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Proposed Option 2 ..
Primary intended service class
2027–2030 ..............
2031 and later .........
2031 and later .........
2031 and later .........
2027 and later .........
All HD Engines .....................................................
Light HDE and Medium HDE ...............................
Heavy HDE through IUL ......................................
Heavy HDE from IUL to FUL ...............................
All HD Engines .....................................................
As with the proposed PM standards
for the FTP (see Section III.B.2.i), the
proposed Options 1 and 2 P.M.
standards for SET is intended to ensure
that there is not an increase in PM
emissions from future engines. We
request comment on whether 5 mg/hphr provides enough margin for
particular engine designs. For example,
would 6 or 7 mg/hp-hr be a more
appropriate standard to maintain
current PM emissions levels while
providing enough margin to account for
the measurement variability of the PM
measurement test procedure. As with
the options for proposed HC and CO
standards for the FTP (see Section
III.B.2.i), we are proposing two options
for standards for HC and CO based on
the feasibility demonstration for SI
engines (see Section III.C).
We have also observed an industry
trend toward engine down-speeding—
that is, designing engines to do more of
their work at lower engine speeds where
frictional losses are lower. To better
reflect this trend in our duty cycle
testing, in the HD GHG Phase 2 final
rule, we promulgated new SET
weighting factors for measuring CO2
emissions (81 FR 73550, October 25,
2016). Since we believe these new
weighting factors better reflect in-use
operation of current and future heavyduty engines, we are proposing to apply
these new weighting factors to criteria
pollutant measurement, as show in
Table III–5, for NOX and other criteria
pollutants as well. To assess the impact
of the new test cycle on criteria
pollutant emissions, we analyzed data
from the EPA Stage 3 engine that was
tested on both versions of the SET. The
data summarized in Section III.B.3.ii.a
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show that the NOX emissions from the
EPA Stage 3 engine at an equivalent of
435,000 miles are slightly lower using
the proposed SET weighting factors in
40 CFR 1036.505 versus the current SET
procedure in 40 CFR 86.1362. The lower
emissions using the proposed SET cycle
weighting factors are reflected in the
stringency of the proposed Options 1
and 2 SET standards.
TABLE III–5 PROPOSED WEIGHTING
FACTORS FOR THE SET
Weighting
factor
(%)
Speed/% load
Idle ................................................
A, 100 ...........................................
B, 50 .............................................
B, 75 .............................................
A, 50 .............................................
A, 75 .............................................
A, 25 .............................................
B, 100 ...........................................
B, 25 .............................................
C, 100 ...........................................
C, 25 .............................................
C, 75 .............................................
C, 50 .............................................
12
9
10
10
12
12
12
9
9
2
1
1
1
Total .......................................
Idle Speed ....................................
Total A Speed .......................
Total B Speed .......................
Total C Speed .......................
100
12
45
38
5
iii. LLC
EPA is proposing the addition of a
low-load test cycle and standard that
would require CI engine manufacturers
to demonstrate that the emission control
system maintains functionality during
low-load operation where the catalyst
temperatures have historically been
found to be below their operational
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PM
(mg/hphr)
35
20
20
40
50
5
5
5
5
5
HC
(mg/hphr)
60
40
40
40
40
CO
(g/hp-hr)
6.0
6.0
6.0
6.0
6.0
temperature (see Chapter 2.2.2 of the
draft RIA). We believe the addition of a
low-load cycle would complement the
expanded operational coverage of our
proposed off-cycle testing requirements
(see Section III.C).
During ‘‘Stage 2’’ of their Low NOX
Demonstration program, SwRI and
NREL developed several candidate
cycles with average power and duration
characteristics intended to test current
diesel engine emission controls under
three low-load operating conditions:
Transition from high- to low-load,
sustained low-load, and transition from
low- to high-load.320 In September 2019,
CARB selected the 92-minute ‘‘LLC
Candidate #7’’ as the low load cycle
they adopted for their Low NOX
Demonstration program and subsequent
Omnibus regulation.321 322
We are proposing to adopt CARB’s
Omnibus LLC as a new test cycle, the
LLC. This cycle is described in Chapter
2 of the draft RIA for this rulemaking
and test procedures are specified in the
proposed 40 CFR 1036.512. The
proposed LLC includes applying the
accessory loads defined in the HD GHG
Phase 2 rule. These accessory loads are
1.5, 2.5 and 3.5 kW for Light HDE,
320 California Air Resources Board. ‘‘Heavy-Duty
Low NOX Program Public Workshop: Low Load
Cycle Development’’. Sacramento, CA. January 23,
2019. Available online: https://ww3.arb.ca.gov/
msprog/hdlownox/files/workgroup_20190123/02llc_ws01232019-1.pdf.
321 California Air Resources Board. Heavy-Duty
Omnibus Regulation. Available online: https://
ww2.arb.ca.gov/rulemaking/2020/
hdomnibuslownox.
322 California Air Resources Board. ‘‘Heavy-Duty
Low NOX Program: Low Load Cycle’’ Public
Workshop. Diamond Bar, CA. September 26, 2019.
Available online: https://ww3.arb.ca.gov/msprog/
hdlownox/files/workgroup_20190926/staff/03_
llc.pdf.
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Medium HDE, and Heavy HDE engines,
respectively. To allow vehicle level
technologies to be recognized on this
cycle we are proposing the powertrain
test procedure to include the LLC. More
information on the powertrain test
procedure can be found in Section
III.A.2.v. For the determination of IRAF
for the LLC, we are proposing the test
procedures defined in 40 CFR 1036.522,
which is the same test procedure that is
used for the FTP and SET. We believe
that the IRAF test procedures that apply
to the FTP and SET are appropriate for
the LLC, but we request comment on
whether to modify how the regeneration
frequency value in 40 CFR 1065.680 is
determined, to account for the fact that
a regeneration frequency value is
needed for three duty cycles and not
just two.
Our proposed Options 1 and 2
emission standards for this proposed
LLC are presented in Table III–6. The
brake-specific LLC standards would
apply across engine classes. As with the
FTP cycle, the data from the EPA Stage
3 demonstration engine with an aged
aftertreatment system shows that these
proposed Options 1 and 2 standards are
feasible with available margins between
the data and the proposed standards. In
fact, the margin between the proposed
Option 1 MY 2031 standards and the
Stage 3 engine data is the largest on the
LLC, suggesting that a lower numeric
NOX standard would be feasible at
435,000 and 600,000 miles than
included in the proposed Option 1 IUL
NOX standard. The summary of this data
can be found in Section III.B.3.
We request comment on the addition
of a low-load test cycle and standard, as
well as the proposed accessory loads, or
other engine operation a low-load cycle
should encompass, if finalized.
TABLE III–6—PROPOSED COMPRESSION-IGNITION ENGINE STANDARDS OVER THE LLC DUTY CYCLE
Proposed Option 1 ..
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Proposed Option 2 ..
Primary intended service class
2027–2030 ..............
2031 and later .........
2031 and later .........
2031 and later .........
2027 and later .........
All HD Engines .....................................
Light HDE and Medium HDE ...............
Heavy HDE through IUL ......................
Heavy HDE from IUL to FUL ...............
All HD Engines .....................................
The proposed LLC standards for PM
are based on the effectiveness of the
diesel particulate filter (DPF) to reduce
PM emissions across the operating range
of the engine, including under low
loads. We request comment on whether
5 mg/hp-hr provides enough margin for
particular engine designs. For example,
would 6 or 7 mg/hp-hr be a more
appropriate standard for the LLC to
maintain current PM emissions levels
while providing enough margin to
account for the measurement variability
of the PM measurement test procedure.
Since we are not proposing standards on
the LLC for SI engines, the data from the
CARB and EPA Stage 3 engine
discussed in Section III.B.3 were used to
assess the feasibility of the proposed CO
and HC standards. For both proposed
Option 1 and Option 2 standards, we are
proposing the same numeric standards
for CO on the LLC as we have
respectively proposed in Option 1 and
Option 2 for the FTP and SET cycles.
This is because the demonstration data
of the EPA Stage 3 engine shows that
CO emissions on the LLC are in similar
to CO emissions from the FTP and SET.
For the proposed Options 1 and 2 for
HC standards on the LLC, we are
proposing standards that are different
than the standards of the FTP and SET
cycles, to reflect the performance of the
EPA Stage 3 engine on the LLC. The
data discussed in Section III.B.3 of the
preamble shows that the proposed
Options 1 and 2 standards are feasible
for both current and future new engines.
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iv. Idle
CARB currently has an idle test
procedure and accompanying standard
of 30 g/h of NOX for diesel engines to
be ‘‘Clean Idle Certified’’.323 In the
Omnibus rule the CARB lowered the
NOX standard to 10 g/h for MY 2024 to
MY 2026 engines and 5 g/h for MY 2027
and beyond. In the ANPR, we requested
comment on the need or
appropriateness of setting a federal idle
standard for diesel engines. We received
comments supporting action by EPA to
adopt California’s Clean Idle NOX
standard as a voluntary emission
standard for federal certification.324 For
proposed Option 1 we are proposing an
optional idle standard in 40 CFR
1036.104(b) and a new test procedure in
40 CFR 1036.514, based on CARB’s test
procedure,325 to allow compressionignition engine manufacturers to
voluntarily choose to certify (i.e., it
would be optional for a manufacturer to
include the idle standard in an EPA
certification but once included the idle
standard would become mandatory and
full compliance would be required) to
an idle NOX standard of 30.0 g/hr for
MY 2023, 10.0 g/hr for MY 2024 to MY
2026 and 5.0 g/hr for MY 2027 and
323 13 CCR 1956.8 (a)(6)(C)—Optional NO idling
X
emission standard.
324 See comments from CARB, Volvo, and Union
of Concerned Scientists, and Eaton. Docket ID:
EPA–HQ–OAR–2019–0055–0463.
325 86.1360–2007.B.4, California Exhaust
Emission Standards and Test Procedures for 2004
and Subsequent Model Heavy-Duty Diesel Engines
and Vehicles, April 18, 2019.
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PM
(mg/hp-hr)
90
50
50
100
100
5
5
5
5
5
HC
(mg/hp-hr)
140
60
60
60
60
CO
(g/hp-hr)
6.0
6.0
6.0
6.0
6.0
beyond. As part of this optional idle
standard, we are proposing to require
that the brake-specific HC, CO, and PM
emissions during the Clean Idle test may
not exceed measured emission rates
from the idle segments of the FTP or the
idle mode in the SET, in addition to
meeting the applicable idle NOX
standard.326 For proposed Option 2 we
are proposing an idle NOX standard of
10.0 g/hr for MY 2027 and beyond. We
request comment on whether EPA
should make the idle standards
mandatory instead of voluntary for MY
2027 and beyond, as well as whether
EPA should set clean idle standards for
HC, CO, and PM emissions (in g/hr)
rather than capping the idle emissions
for those pollutants based on the
measured emission levels during the
idle segments of the FTP or the idle
mode in the SET. We request comment
on the need for EPA to define a label
that would be put on the vehicles that
are certified to the optional idle
standard.
v. Powertrain
EPA recently finalized a separate
rulemaking that included an option for
manufacturers to certify a hybrid
powertrain to the FTP and SET
greenhouse gas engine standards by
using a powertrain test procedure (86
FR 34321, June 29, 2021).327 In this
326 See
40 CFR 1036.104(b).
powertrain test procedure was established
in the GHG Phase 1 rulemaking but the recent
rulemaking included adjustments to apply the test
procedure to the engine test cycles.
327 The
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rulemaking, we similarly propose to
allow manufacturers to certify hybrid
powertrains, BEVs, and FCEVs to
criteria pollutant emissions standards
by using the powertrain test procedure.
In this section we describe how
manufacturers could apply the
powertrain test procedure to certify
hybrid powertrains, and, separately,
BEVs or FCEVs.
a. Development of Powertrain Test
Procedures
Powertrain testing allows
manufacturers to demonstrate emission
benefits that cannot be captured by
testing an engine alone on a
dynamometer. For hybrid engines and
powertrains, powertrain testing captures
when the engine operates less or at
lower power levels due to the use of the
hybrid powertrain function; for BEVs
and FCEVs powertrain testing allows
the collection of data on work produced,
energy used and other parameters that
would normally be collected for an
engine during a dynamometer test.
However, powertrain testing requires
the translation of an engine test
procedure to a powertrain test
procedure. Chapter 2 of the draft RIA
describes how we translated the FTP,
proposed SET for criteria pollutants,
and proposed LLC engine test cycles to
the proposed powertrain test cycles.328
The two primary goals of this process
were to make sure that the powertrain
version of each test cycle was equivalent
to each respective engine test cycle in
terms of positive power demand versus
time and that the powertrain test cycle
had appropriate levels of negative
power demand. To achieve this goal,
over 40 engine torque curves were used
to create the powertrain test cycles. We
request comment on ways to further
improve the proposed powertrain test
procedures, including approaches to
apply the proposed procedures to
powertrains that include a transmission
as part of the certified configuration to
make the idle accessory load more
representative.
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b. Testing Hybrid Engines and Hybrid
Powertrains
As noted in the introduction of this
Section III, we are proposing to clarify
328 As discussed in Section III.B.1, as part of the
technical amendments rulemaking, EPA allowed
the powertrain test procedure to be used for GHG
emission standards on the FTP and SET enginebased test cycles. In this rulemaking we are
proposing to allow the powertrain test procedure to
be used for criteria emission standards on these test
cycles and the proposed LLC. As discussed in
Section 2.ii, we are proposing new weighting
factors for the engine-based SET procedure for
criteria pollutant emissions, which would be
reflected in the SET powertrain test cycle.
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in 40 CFR 1036.101 that manufacturers
may optionally test the hybrid engine
and hybrid powertrain to demonstrate
compliance. We propose that the
powertrain test procedures specified in
40 CFR 1036.505 and 1036.510, which
were previously developed for
demonstrating compliance with GHG
emission standards on the SET and FTP
test cycles, are applicable for
demonstrating compliance with criteria
pollutant standards on the SET and FTP
test cycles. In addition, for GHG
emission standards we are proposing
updates to 40 CFR 1036.505 and
1036.510 to further clarify how to carry
out the test procedure for plug-in
hybrids. We have done additional work
for this rulemaking to translate the
proposed LLC to a powertrain test
procedure, and we are proposing that
manufacturers could similarly certify
hybrid engines and hybrid powertrains
to criteria pollutant emission standards
on the proposed LLC using the proposed
test procedures defined in 40 CFR
1036.512.
We thus propose to allow
manufacturers to use the powertrain test
procedures to certify hybrid engine and
powertrain configurations to all MY
2027 and later criteria pollutant engine
standards. We also propose to allow
manufacturers to begin using powertrain
test procedures to certify hybrid
configurations to criteria pollutant
standards in MY 2023. Manufacturers
could choose to use either the SET dutycycle in 40 CFR 86.1362 or the proposed
SET in 40 CFR 1036.505 in model years
prior to 2027.329 330
We are proposing to allow these
procedures starting in MY 2023 for
plug-in hybrids and, to maintain
consistency with the requirements for
LD plug-in hybrids, we are proposing
that the applicable criteria pollutant
standards must be met under the worst
case condition, which is achieved by
testing and evaluating emission under
both charge depleting and charge
sustaining operation. This is to ensure
that under all drive cycles the
powertrain meets the criteria pollutant
standards and is not based on an
assumed amount of zero emissions
range. We are proposing changes to the
test procedures defined in 40 CFR
1036.505 and 1036.510 to clarify how to
329 We proposing to allow either the SET dutycycle in 40 CFR 86.1362 or 40 CFR 1036.505
because the duty cycles are similar and as shown
in Chapter 3.1.2 of the Draft RIA the criteria
pollutant emissions level of current production
engines is similar between the two cycles.
330 Prior to MY 2027, only manufacturers
choosing to participate in the Early Adoption
Incentive Program would need to conduct LLC
powertrain testing (see Section IV.H for details on
the Early Adoption Incentive Program).
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weight together the charge depleting
and charge sustaining greenhouse gas
emissions for determining the
greenhouse gas emissions of plug-in
hybrids for the FTP and SET duty
cycles. This weighting would be done
using an application specific utility
factor curve that is approved by EPA.
We are also proposing to not apply the
cold and hot weighting factors for the
determination of the FTP composite
emission result for greenhouse gas
pollutants because the charge depleting
and sustaining test procedures proposed
in 40 CFR 1036.510 include both cold
and hot start emissions by running
repeat FTP cycles back-to-back. By
running back-to-back FTPs, the
proposed test procedure captures both
cold and hot emissions and their
relative contribution to daily
greenhouse gas emissions per unit work,
removing the need for weighting the
cold and hot emissions. We request
comment on our proposed approach to
the FTP duty cycle for plug-in hybrids
and the proposed approach to the
determination of the FTP composite
emissions result, including whether
EPA should instead include cold and
hot weighting factors for the latter. If
you comment that EPA should include
the cold and hot weighting factors, we
request that you also include an
example of how these calculations
would be carried out with such an
approach (how the calculations would
include both the weighting of charge
sustaining and charge depleting
emissions in conjunction with the
weighting of the cold and hot emissions
results).
We propose to limit this test
procedure to hybrid powertrains to
avoid having two different testing
pathways for non-hybrid engines for the
same standards. On the other hand,
there may be other technologies where
the emissions performance is not
reflected on the engine test procedures,
so we request comment on whether this
test procedure should be available to
other powertrains, and if so how to
define those powertrains.
Finally, for all pollutants, we request
comment on if we should remove 40
CFR 1037.551 or limit the use of it to
only selective enforcement audits (SEA).
40 CFR 1037.551 was added as part of
the Heavy-Duty Phase 2 GHG
rulemaking to provide flexibility for an
SEA or a confirmatory test, by allowing
just the engine of the powertrain to be
tested. Allowing just the engine to be
tested over the engine speed and torque
cycle that was recorded during the
powertrain test enables the testing to be
conducted in more widely available
engine dynamometer test cells, but this
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flexibility could increase the variability
of the test results. If you submit
comment in support of removing or
limiting the use of 40 CFR 1037.551 to
just SEA, we request that you include
data supporting your comment.
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c. Testing Battery-Electric and Fuel Cell
Electric Vehicles
As noted in the introduction to this
Section III, and detailed in Section IV.I,
we are proposing to recognize the zero
tailpipe emission benefits of BEV and
FCEV technologies by allowing
manufacturers to generate NOX emission
credits with these technologies.331 We
are further proposing that manufacturers
who choose to generate NOX emission
credits from BEVs or FCEVs would be
required to conduct testing to measure
work produced over a defined dutycycle test, and either useable battery
energy (UBE) for BEVs or fuel cell
voltage (FCV) for FCEVs (see Section
IV.I for details).
To conduct the testing necessary for
generating NOX emission credits from
BEVs or FCEVs, we are proposing that
manufacturers would use the
powertrain test procedures for the FTP,
proposed SET and proposed LLC.
Specifically, for BEVs, manufacturers
would run a series of powertrain FTP,
SET and LLC tests over a defined
sequence referred to as a ‘‘Multicycle
Test’’ (MCT), which is specified in
proposed 40 CFR 1037.552. For FCEVs,
manufacturers would operate the
powertrain over an FTP, SET, and LLC
and determine the average fuel cell
voltage (FCV) by taking the average of
the FCV when the fuel cell current is
between 55 percent and 65 percent of
rated fuel cell current, as specified in
proposed 40 CFR 1037.554.332
The MCT for BEVs consists of a fixed
number of dynamic drive cycles
combined with constant-speed driving
phases. The heavy-duty transient cycle
(HDTC) described in current 40 CFR
1036.510(a)(4), LLC described in
proposed 40 CFR 1036.512, and SET
331 See Section IV.I, proposed 40 CFR 1037.616,
and proposed 40 CFR 1036.741 for details on the
proposed NOX emission credits for BEVs and
FCEVs. Briefly, manufacturers would generate
vehicle emissions credits, which would then be
fungible between vehicle and engine certification
programs, such that NOX credits generated through
the vehicle program could be applied to the
proposed engine ABT program described in Section
IV.G and specified in proposed 40 CFR 1036.705.
332 The MCT for BEVs (specified in 40 CFR
1037.552) and FCEVs (specified in 40 CFR
1037.554) use the same foundational powertrain
test procedures for the FTP, SET, and LLC test
cycles; however, the MCT for BEVs includes
additional iterations of the test cycles that are
needed to deplete the battery and measure UBE,
while the MCT for FCEVs includes the
measurement of FCV, rather than UBE.
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described in proposed 40 CFR 1036.505
are used to determine the energy
consumption associated with specific
and established driving patterns. These
dynamic drive cycles make up a
combined 57.92 miles of driving
distance. The constant speed cycles
(CSC), which are located in the middle
and the end of the test, are intended to:
Reduce test duration by depleting the
battery more rapidly than the
established certification drive
schedules; improve the robustness of
the energy determination by minimizing
the impact of drive style variation; and
prevent inconsistent triggering of endof-test criteria that can occur at high
power-demand points when a BEV is
following a dynamic drive schedule at
low states-of-charge.
The CSC middle phase is located after
the initial run through two HDTCs, one
LLC, and one SET. This CSC depletes
the battery and allows determination of
the vehicle’s performance on the HDTC,
LLC, and SET for both high and low
states of charge. The distance traveled
during the CSC middle phase that is
determined by this procedure ensures
that the second run through two HDTCs,
one LLC, and one SET is conducted at
a substantially lower state of charge.
The target distance traveled over the
CSC end phase is 20 percent or less of
the total driven distance for the
combined initial and second runs
through the HDTC, LLC, or SET cycles.
The MCT for FCEVs consists of
running a powertrain on the FTP, LLC,
and SET to determine the FCV when the
fuel cell current (FCC) is between 55
percent and 65 percent of rated FCC.
Work is also measured during the
second HDTC in the FTP and used in
the determination of the FCEV
conversion factor (CF) value for credit
generation in proposed 40 CFR
1037.616.
We request comment on our proposed
approach to powertrain testing for BEVs
and FCEVs, and specifically whether
any modifications of the FTP, SET and
LLC powertrain test cycles would be
needed for BEVs and FCEVs. We further
request comment on whether the MCT,
as defined in proposed 40 CFR
1037.552, would require modifications
to accurately measure work produced
over the FTP cycle or the measure of
UBE. We request comment on whether
the procedure in proposed 40 CFR
1037.554 is appropriate for determining
FCV. Finally, we request comment on if
current 40 CFR 1036.527 should be used
to determine rated FCC.
and into the crankcase. These gases are
called blowby gases and generally
include unburned fuel and other
combustion products. Blowby gases that
escape from the crankcase are
considered crankcase emissions (see 40
CFR 86.402–78). Current regulations
restrict the discharge of crankcase
emissions directly into the ambient air.
Blowby gases from gasoline engine
crankcases have been controlled for
many years by sealing the crankcase and
routing the gases into the intake air
through a positive crankcase ventilation
(PCV) valve. However, in the past there
have been concerns about applying a
similar technology for diesel engines.
For example, high PM emissions
venting into the intake system could
foul turbocharger compressors. As a
result of this concern, diesel-fueled and
other compression-ignition engines
equipped with turbochargers (or other
equipment) were not required to have
sealed crankcases (see 40 CFR 86.007–
11(c)). For these engines, manufacturers
are allowed to vent the crankcase
emissions to ambient air as long as they
are measured and added to the exhaust
emissions during all emission testing to
ensure compliance with the emission
standards.
Because all new highway heavy-duty
diesel engines on the market today are
equipped with turbochargers, they are
not required to have closed crankcases
under the current regulations.
Manufacturer compliance data indicate
approximately one-third of current
highway heavy-duty diesel engines have
closed crankcases, indicating that some
heavy-duty engine manufacturers have
developed systems for controlling
crankcase emissions that do not
negatively impact the turbocharger. EPA
is proposing provisions in 40 CFR
1036.115(a) to require a closed
crankcase ventilation system for all
highway compression-ignition engines
to prevent crankcase emissions from
being emitted directly to the atmosphere
starting for MY 2027 engines.333 These
emissions could be routed upstream of
the aftertreatment system or back into
the intake system. Unlike many other
standards, this standard is a design
standard rather than a performance
standard.
Our reasons for proposing a
requirement for closed crankcases are
twofold. While the exception in the
current regulations for certain
compression-ignition engines requires
manufacturers to quantify their engines’
vi. Closed Crankcase
During combustion, gases can leak
past the piston rings sealing the cylinder
333 We are proposing to move the current
crankcase emissions provisions to a new paragraph
(u) in the interim provisions of 40 CFR 1036.150,
which would apply through model year 2026.
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crankcase emissions during
certification, they report non-methane
hydrocarbons in lieu of total
hydrocarbons. As a result, methane
emissions from the crankcase are not
quantified. Methane emissions from
diesel-fueled engines are generally low;
however, they are a concern for
compression-ignition-certified natural
gas-fueled heavy-duty engines because
the blowby gases from these engines
have a higher potential to include
methane emissions. EPA proposed to
require that all natural gas-fueled
engines have closed crankcases in the
Heavy-Duty Phase 2 GHG rulemaking,
but opted to wait to finalize any updates
to regulations in a future rulemaking,
where we could then propose to apply
these requirements to natural gas-fueled
engines and to the diesel fueled engines
that many of the natural gas-fueled
engines are based off of (81 FR 73571,
October 25, 2016).
In addition to our concern of
unquantified methane emissions, we
believe another benefit to closed
crankcases would be better in-use
durability. We know that the
performance of piston seals reduces as
the engine ages, which would allow
more blowby gases and could increase
crankcase emissions. While crankcase
emissions are included in the durability
tests that estimate an engine’s
deterioration, those tests were not
designed to capture the deterioration of
the crankcase. These unquantified age
impacts continue throughout the
operational life of the engine. Closing
crankcases could be a means to ensure
those emissions are addressed long-term
to the same extent as other exhaust
emissions.
Chapter 1.1.4 of the draft RIA
describes EPA’s recent test program to
evaluate the emissions from open
crankcase systems on two modern
heavy-duty diesel engines. Results
suggest THC and CO emitted from the
crankcase can be a notable fraction of
overall tailpipe emissions. By closing
the crankcase, those emissions would be
rerouted to the engine or aftertreatment
system to ensure emission control.
3. Feasibility of the Diesel
(Compression-Ignition) Engine
Standards
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i. Summary of Technologies Considered
Our proposed Options 1 and 2
standards for compression-ignition
engines are based on the performance of
technology packages described in
Chapters 1 and 3 of the draft RIA for this
rulemaking. Specifically, we are
evaluating the performance of nextgeneration catalyst formulations in a
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dual SCR catalyst configuration with a
smaller SCR catalyst as the first
substrate in the aftertreatment system
for improved low-temperature
performance, and a larger SCR catalyst
downstream of the diesel particulate
filter to improve NOX conversion
efficiency during high power operation
and to allow for passive regeneration of
the particulate filter.334 Additionally,
the technology package includes CDA
that reduces the number of active
cylinders, resulting in increased exhaust
temperatures for improved catalyst
performance under light-load conditions
and can be used to reduce fuel
consumption and CO2 emissions. The
technology package also includes the
use of a heated DEF injector for the
upfront SCR catalyst; the heated DEF
injector allows DEF injection at
temperatures as low as approximately
140 °C. The heated DEF injector also
improves the mixing of DEF and
exhaust gas within a shorter distance
than with unheated DEF injectors,
which enables the aftertreatment system
to be packaged in a smaller space.
Finally, the technology package
includes hardware needed to close the
crankcase of diesel engines.
17467
a. Projected Technology Package
Effectiveness and Cost
Based upon preliminary data from
EPA’s diesel demonstration research
and the CARB Heavy-duty Low NOX
Stage 3 Research Program (see Chapter
3.1.1.1 and Chapter 3.1.3.1 of the draft
RIA), Heavy HDE NOX reductions of 90
percent from current NOX standards are
technologically feasible when using
CDA or other valvetrain-related air
control strategies in combination with
dual SCR systems. EPA has continued to
evaluate aftertreatment system
durability via accelerated aging of
advanced emissions control systems as
part of EPA’s diesel engine
demonstration program that is described
in Chapter 3 of the draft RIA. In
assessing the feasibility of our proposed
standards, we have taken into
consideration the proposed level of the
standards, the additional emissions
from infrequent regenerations, the
proposed longer useful life, and lead
time for manufacturers.
Manufacturers are required to design
engines that meet the duty cycle and offcycle standards throughout their useful
life. In recognition that emissions
performance will degrade over time,
manufacturers design their engines to
perform significantly better than the
standards when first sold to ensure that
the emissions are below the standard
throughout useful life even as the
emissions controls deteriorate. As
discussed below and in Chapter 3 of the
draft RIA, manufacturer margins can
range from less than 25 percent to 100
percent of the FEL. For Option 1, for
Heavy HDEs that have the longest
proposed useful life, we are proposing
intermediate useful life standards that
ensure that engines do not degrade in
performance down to the duty cycle and
off-cycle standards too quickly and
allow for an intermediate check on
emissions performance deterioration
over the useful life.
To assess the feasibility of the
proposed Option 1 MY 2031 standards
for heavy HDE at the IUL of 435,000
miles, the data from the EPA Stage 3
engine was used. As discussed in
Section III.B.2 the EPA Stage 3 engine
includes improvements beyond the
CARB Stage 3 engine, namely replacing
the zone-coated catalyzed soot filter
with a separate DOC and DPF and
improving the mixing of the DEF with
exhaust for the downstream SCR. These
improvements lowered the emissions on
the FTP, SET and LLC below what was
measured with the CARB Stage 3
engine. The emissions for the EPA Stage
3 engine on the FTP, SET and LLC aged
to an equivalent of 435,000 and 600,000
miles are shown in Table III–7 and
Table III–8. To assess the feasibility of
the proposed Option 1 NOX standards
for MY 2027 and MY 2031 for Heavy
HDE at the respective proposed Option
1 useful life periods, the data from the
EPA Stage 3 engine was used. The data
from the EPA Stage 3 engine was used
because it included emission
performance with the aftertreatment at
the equivalent age of 435,000 and
600,000 miles. Having data at multiple
points allowed us to use linear
regression to project out the
performance of the EPA Stage 3 engine
at 800,000 miles.335 To account for the
IRAF for both particulate matter and
sulfur on the aftertreatment system, we
relied on an analysis by SwRI that is
summarized in Chapter 3 of the draft
RIA. In this analysis SwRI determined
the IRAF at 2 mg/hp-hr for both the FTP
and SET cycles and 5 mg/hp-hr for the
LLC. Based on our analysis, the
proposed Option 1 MY 2027 and MY
2031 emissions standards for Heavy
HDE are feasible at the respective
proposed useful life periods. To provide
for additional margin, in our technology
334 As described in Chapter 3 of the draft RIA, we
are evaluating 3 different aftertreatment systems
that contain different catalyst formulation.
335 See Chapter 3.1.3 of the draft RIA for our
analysis on projecting emissions performance
beyond 600,000 miles.
ii. Summary of Feasibility Analysis
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cost analysis we increased the SCR
catalyst volume from what was used on
the EPA and CARB Stage 3 engine. The
increase in total SCR catalyst volume
relative to the EPA and CARB Stage 3
SCR was approximately 23.8 percent.
We believe this further supports our
conclusion that the proposed Option 1
standards are achievable for the
proposed useful life of 800,000 miles for
MY 2031 Heavy HDE. In addition to
NOX, the proposed Option 1 HC and CO
standards are feasible for CI engines on
all three cycles. This is shown in Table
III–7, where the demonstrated HC and
CO emissions results are below the
proposed Option 1 standards discussed
in Section III.B.2. The proposed Option
1 standards for PM of 5 mg/hp-hr for the
FTP, SET and LLC, continue to be
feasible with the additional technology
and control strategies needed to meet
the proposed Option 1 NOX standards,
as seen by the PM emissions results in
Table III–7 below. As discussed in
Section III.B.2, taking into account
measurement variability of the PM
measurement test procedure, we believe
that PM emissions from current diesel
engines are at the lowest feasible level
for MY 2027 and later engines. We
request comment on whether 5 mg/hp-
hr provides enough margin for
particular engine designs or for any of
the duty cycles (FTP, SET, or LLC). For
example, would 6 or 7 mg/hp-hr be a
more appropriate standard for the LLC
to maintain current PM emissions levels
while providing enough margin to
account for the measurement variability
of the PM measurement test procedure.
In addition, we request comment on if
there are technologies that EPA could
consider that would enable a PM
standard lower than 5 mg/hp-hr.
Commenters requesting a higher
standard are encouraged to provide data
supporting such comments.
TABLE III–7—STAGE 3 ENGINE EMISSIONS AT 435,000 MILE EQUIVALENT TEST POINT WITHOUT ADJUSTMENTS FOR IRAF
NOX (mg/
hp-hr)
Duty cycle
FTP ..........................................................................................................
SET a ........................................................................................................
LLC ...........................................................................................................
a Using
20
17
29
PM (mg/
hp-hr)
NMHC
(mg/hphr)
2
1
3
CO
(g/hp-hr)
12
1
35
0.141
0.030
0.245
CO2
(g/hp-hr)
514
455
617
N 2O
(g/hp-hr)
0.076
0.024
0.132
the weighting factors in our proposed test procedures (40 CFR 1036.505).
TABLE III–8—STAGE 3 ENGINE EMISSIONS AT 600,000 MILE EQUIVALENT TEST POINT WITHOUT ADJUSTMENTS FOR IRAF
NOX
(mg/hphr)
Duty cycle
FTP ..........................................................................................................
SET a ........................................................................................................
LLC ...........................................................................................................
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a Using
27
24
33
PM
(mg/hphr)
NMHC
(mg/hphr)
1
1
4
CO
(g/hp-hr)
9
1
16
0.144
0.015
0.153
CO2
(g/hp-hr)
519
460
623
N 2O
(g/hp-hr)
0.058
0.030
0.064
the weighting factors in our proposed test procedures (40 CFR 1036.505).
As additional data is received from
the EPA led demonstration project, the
demonstration data will inform whether
the proposed Option 1 IUL standards for
MY 2031 are needed. For example, if the
demonstration data shows much lower
emissions for the first half of useful life
than for the second half of useful life,
then this would confirm our assumption
that the proposed Option 1 IUL standard
would ensure that the emission
reductions during the earlier portion of
an engine’s useful life are achieved,
while preserving sufficient margin for
deterioration during the second half of
useful life. On the other hand, if we find
that the emissions values are relatively
constant through useful life, this may
support that an IUL standard may not be
needed. This data will also inform
whether the proposed Option 1 IUL
standard of 20 mg/hp-hr at 435,000
miles is appropriate for Heavy HDE in
MY 2031 and whether an IUL standard
is also needed for MY 2027 to account
for deterioration out to the proposed
Option 1 600,000-mile useful life for
MY 2027.
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Our analysis also shows that the
proposed Option 2 standards could be
met starting in MY 2027 with CDA and
dual-SCR with heated dosing (see draft
RIA Chapter 3 for details of our
analysis) as shown in Table III–7. The
proposed Option 2 includes a higher
(less stringent) NOX emission level for
all CI engine classes over the FTP and
SET compared to either step of our
proposed Option 1 NOX FTP and SET
standards. The FTP and SET standards
in proposed Option 2 for PM, HC, and
CO are numerically equivalent to our
proposed Option 1 MY 2031 standards.
As shown in Table III–7, we currently
have data demonstrating that the
proposed Option 2 standards could be
met out to 600,000 miles. These data
show the proposed Option 2 standards
are feasible through the proposed
Option 2 useful life periods for Light
HDE, Medium HDEs. Our evaluation of
the current data suggests that the
proposed Option 2 standards would also
be feasible out to the proposed Option
2 Heavy HDE useful life; we are
continuing to collect data to confirm our
extrapolation of data out to the longer
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useful life mileage. As discussed in
Section IV.A, useful life mileages for
proposed Option 2 are higher than our
MY 2027 proposed useful life, but lower
than our proposed Option 2 useful life
values for MY 2031.
In addition to evaluating the
feasibility of the new criteria pollutant
standards, we also evaluated how CO2
was impacted on the CARB Stage 3
engine. To do this we evaluated how
CO2 emissions changed from the base
engine on the FTP, SET, and LLC, as
well as the fuel mapping test procedures
defined in 40 CFR 1036.535 and
1036.540. For all three cycles the Stage
3 engine emitted CO2 with no
measurable difference compared to the
base 2017 Cummins X15 engine.
Specifically, we compared the CARB
Stage 3 engine including the 0-hour
(degreened) aftertreatment with the
2017 Cummins X15 engine including
degreened aftertreatment and found the
percent reduction in CO2 for the FTP,
SET and LLC, was 1, 0 and 1 percent
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respectively.336 We note that after this
data was taken SwRI made changes to
the thermal management strategies of
the CARB Stage 3 engine to improve
NOX reduction at low SCR
temperatures. The data from the EPA
Stage 3 engine at the equivalent age of
435,000 miles includes these calibration
changes, and although there was an
increase in CO2, which resulted in the
CO2 emissions for the EPA Stage 3
engine being higher than the 2017
Cummins X15 engine for the FTP, SET
and LLC of 0.6, 0.7 and 1.3 percent
respectively, this was not a direct
comparison because the 2017 Cummins
X15 aftertreatment had not been aged to
an equivalent of 435,000 miles. As
discussed in Chapter 3 of the draft RIA,
aging the EPA Stage 3 engine included
exposing the aftertreatment to ash, that
increased the back pressure on the
engine, which contributed to the
increase in CO2 emissions from the EPA
Stage 3. To evaluate how the technology
on the CARB Stage 3 engine compares
to the 2017 Cummins X15 with respect
to the HD GHG Phase 2 vehicle CO2
standards, both engines were tested on
the fuel mapping test procedures
defined in 40 CFR 1036.535 and
1036.540. These test procedures define
how to collect the fuel consumption
data from the engine for use in GEM.
For these tests the CARB Stage 3 engine
was tested with the development aged
aftertreatment.337 The fuel maps from
these tests were run in GEM and the
results from this analysis showed that
the Stage 3 engine emitted CO2 at the
same rate as the 2017 Cummins X15.
The details of this analysis are described
in Chapter 3.1 of the draft RIA. The
technologies included in the EPA
demonstration engine were selected to
both demonstrate the lowest criteria
pollutant emissions and have a
negligible effect on GHG emissions.
Manufactures may choose to use other
technologies to meet the proposed
standards, but manufacturers will still
also need to comply with the GHG
standards that apply under HD GHG
Phase 2.338 Because of this we have not
projected an increase in GHG emissions
resulting from compliance with the
proposed standards.
Table III–9 summarizes the
incremental technology costs for the
proposed Options 1 and 2 standards,
from the baseline costs shown in Table
III–13. While the standards vary
between the proposed Option 1 and the
proposed Option 2 standards, we are
evaluating the same technologies to
assess the feasibility of the two sets of
standards. These values include
aftertreatment system and CDA costs.
The details of this analysis can be found
in Chapter 3 of the draft RIA.
Differences in the useful life and
warranty periods between the proposed
Options 1 and 2 are accounted for in the
indirect costs as discussed in Chapter
7.1.2 of the draft RIA.339
TABLE III–9—INCREMENTAL DIRECT
MANUFACTURING COST OF PROPOSED OPTIONS 1 AND 2 STANDARDS FOR THE AFTERTREATMENT
AND CDA TECHNOLOGY
As described in Chapter 3.1 of the
draft RIA, we have estimated the
incremental technology cost for closed
crankcase filtration systems for all CI
engines to be $37 (2017 $), noting that
these technologies are on some engines
available in the market today.
b. Baseline Emissions and Cost
The basis for our baseline technology
assessment is the data provided by
manufacturers in the heavy-duty in-use
testing program. This data encompasses
in-use operation from nearly 300 LHD,
MHD, and HHD vehicles. Chapter 5 of
the draft RIA describes how the data
was used to update the MOVES model
emissions rates for HD diesel engines.
Chapter 3 of the draft RIA summarizes
the in-use emissions performance of
these engines.
We also evaluated the certification
data submitted to the agency. The data
includes test results adjusted for IRAF
and FEL that includes adjustments for
deterioration and margin. The
certification data, summarized in Table
III–10, shows that manufacturers vary in
their approach to how much margin is
built into the FEL. Some manufactures
have greater than 100 percent margin
built into the FEL, while other
manufacturers have less than 25
percent.
[2019 $]
Light
HDE
Medium
HDE
$1,685 ...
$1,648
Heavy
HDE
$2,266
Urban
bus
$1,684
TABLE III–10—SUMMARY OF CERTIFICATION DATA FOR FTP CYCLE
NOX
(g/hp-hr)
Average ........................................................................................................................
Minimum .......................................................................................................................
Maximum ......................................................................................................................
0.13
0.05
0.18
PM
(g/hp-hr)
NMHC
(g/hp-hr)
0.00
0.00
0.00
0.01
0.00
0.04
CO
(g/hp-hr)
0.18
0.00
1.10
N2O
(g/hp-hr)
0.07
0.04
0.11
TABLE III–11—SUMMARY OF CERTIFICATION DATA FOR SET CYCLE
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NOX
(g/hp-hr)
Average ........................................................................................................................
Minimum .......................................................................................................................
Maximum ......................................................................................................................
336 See Chapter 3 of the draft RIA for the CO
2
emissions of the 2017 Cummins X15 engine and the
CARB Stage 3 engine.
337 The CARB Stage 3 0 hour (degreened)
aftertreatment could not be used for these tests,
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0.11
0.00
0.18
because it had already been aged past the 0 hour
point when these tests were conducted.
338 As explained in Section XI, EPA is also
proposing targeted updates to the Phase 2 HeavyDuty Greenhouse Gas Emissions program.
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PM
(g/hp-hr)
NMHC
(g/hp-hr)
0.00
0.00
0.00
0.01
0.00
0.04
CO
(g/hp-hr)
0.00
0.00
0.20
N2O
(g/hp-hr)
0.06
0.00
0.11
339 See Table III–3 for the proposed useful life
values and Section IV.B.1 for the proposed
emissions warranty periods for each option.
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In addition to analyzing the on-cycle
certification data submitted by
manufacturers, we tested three modern
HD diesel engines on an engine
dynamometer and analyzed the data.
These engines were a 2018 Cummins
B6.7, 2018 Detroit DD15 and 2018
Navistar A26. These engines were tested
on cycles that range in power demand
from the creep mode of the Heavy
Heavy-Duty Diesel Truck (HHDDT)
schedule to the HD SET cycle defined
in 40 CFR 1036.505. Table III–12
summarizes the range of results from
these engines on the FTP, SET and LLC.
As described in Chapter 3 of the draft
RIA, the emissions of current
production Heavy-Duty engines vary
from engine to engine but the largest
difference in NOX between engines is
seen on the LLC.
TABLE III–12—RANGE OF NOX EMISSIONS FROM MY2017 TO MY2019 HEAVY-DUTY DIESEL ENGINES
FTP composite
NOX (g/hp-hr)
Minimum ..........................................................................................................................................
Maximum .........................................................................................................................................
Average ............................................................................................................................................
engine classes, combined with longer
useful life periods and shorter lead time
compared to the proposed Option 1 MY
2031 standards. As shown in Table III–
7, the test data we currently have from
the EPA Stage 3 engine is not sufficient
to conclude that the Alternative
TABLE III–13—BASELINE DIRECT MAN- standards would be feasible in the MY
UFACTURING
AFTERTREATMENT 2027 timeframe. Specifically, our data
suggest that the numeric level of the
COST
FTP and SET NOX emission standards
[2019 $]
would be very challenging to meet
through 435,000 miles (see draft RIA
Light
Medium
Heavy
Urban
HDE
HDE
HDE
bus
Chapter 3.1). For Light HDEs and
Medium HDEs, these data suggest that
$ 2,804 ..
$ 2,877
$ 4,587
$ 2,929 to meet the combination of numeric
levels of the NOX emission standards
4. Potential Alternative
and useful life periods of the
Alternative, it may be appropriate for
We evaluated one alternative (the
EPA to consider providing
Alternative) to our proposed HD CI
manufacturers with additional lead
exhaust emission standards
time, beyond the MY 2027
(summarized in Table III–14, Table III–
implementation date of the Alternative.
15, and Table III–16). As discussed in
For Heavy HDEs, our extrapolation of
this section and based on information
the data from 600,000 miles through the
we have collected to date, we do not
850,000 miles useful life period of the
project that the Alternative standards
Alternative suggests that the numeric
are feasible in the MY 2027 timeframe
level of the NOX emission control in the
with the technology we have evaluated
Alternative could not be maintained
(Table III–9).
The Alternative we considered
through the Alternative useful life
includes lower (more stringent) numeric period (see draft RIA Chapter 3.1 for
NOX emission levels for Heavy HDEs,
details on available data and our
and lower HC emission levels for all CI
evaluation). Wholly different emission
Table III–13 summarizes the baseline
sales-weighted total aftertreatment cost
of Light HDE, Medium HDE, Heavy HDE
and urban bus engines. The details of
this analysis can be found in Chapter 3
of the draft RIA.
SET in
40 CFR
86.1333
0.10
0.15
0.13
0.01
0.12
0.06
SET in
40 CFR
1036.505
LLC
0.01
0.05
0.03
0.35
0.81
0.59
control technologies than we have
evaluated to date (i.e., not based on CDA
and a dual SCR) would be needed to
meet the Alternative standards for
Heavy HDEs; we request comment on
this conclusion and on the availability,
or potential development and timeline,
of such additional technologies. We also
note that the Alternative is significantly
more stringent than the CARB Omnibus
because of the combination of numeric
level of the NOX emission standards and
useful life periods in the Alternative
compared to the CARB Omnibus.
Specifically, for heavy HDEs, the
Alternative includes a 20 mg/hp-hr
standard at a useful life of 850,000
miles, whereas for MYs 2027 through
2030 the CARB Omnibus includes a 20
mg/hp-hr standard at 435,000 miles and
a 35 mg/hp-hr standard at 600,000 miles
for heavy HDEs. Thus, the heavy HDE
useful life period of the Alternative is
substantially longer than the CARB
Omnibus useful life periods that start in
MY 2027, particularly when comparing
the useful life period for the 20 mg/hphr standard. Starting in MY 2031, the
CARB Omnibus NOX standard for heavy
HDEs is 40 mg/hp-hr at a useful life of
800,000 miles, which is again a higher
numeric level of the standard at a
shorter useful life than the Alternative.
TABLE III–14—PROPOSED AND ALTERNATIVE COMPRESSION-IGNITION ENGINE STANDARDS FOR THE FTP TEST
PROCEDURE
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Proposed Option 1 ..
Proposed Option 2 ..
Alternative ...............
a Proposed
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Model year
Primary intended service class
2027–2030 ..............
2031 and later .........
2031 and later .........
2027 and later .........
2027 and later .........
All HD Engines .....................................................
Light HDE and Medium HDE ...............................
Heavy HDE ...........................................................
All HD Engines .....................................................
All HD Engines .....................................................
NOX
(mg/hphr)
PM
(mg/hphr)
35
20
40 a
50
20
Option 1 MY 2031 and later IUL NOX standard for Heavy HDE is 20 mg/hp-hr.
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5
5
5
5
5
HC
(mg/hphr)
60
40
40
40
10
CO
(g/hp-hr)
6.0
6.0
6.0
6.0
6.0
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TABLE III–15—PROPOSED AND ALTERNATIVE COMPRESSION-IGNITION ENGINE STANDARDS FOR THE SET TEST
PROCEDURE
Proposed Option 1 ..
Proposed Option 2 ..
Alternative ...............
a Proposed
Model year
Primary intended service class
2027–2030 ..............
2031 and later .........
2031 and later .........
2027 and later .........
2027 and later .........
All HD Engines .....................................................
Light HDE and Medium HDE ...............................
Heavy HDE ...........................................................
All HD Engines .....................................................
All HD Engines .....................................................
NOX
(mg/hphr)
PM
(mg/hphr)
35
20
a 40
50
20
5
5
5
5
5
HC
(mg/hphr)
CO
(g/hp-hr)
60
40
40
40
10
6.0
6.0
6.0
6.0
6.0
Option 1 MY 2031 and later IUL NOX standard for Heavy HDE is 20 mg/hp-hr.
TABLE III–16—PROPOSED AND ALTERNATIVE COMPRESSION-IGNITION ENGINE STANDARDS FOR THE LLC TEST
PROCEDURE
Proposed Option 1 ..
Proposed Option 2 ..
Alternative ...............
a Proposed
Model year
Primary intended service class
2027–2030 ..............
2031 and later .........
2031 and later .........
2027 and later .........
2027 and later .........
All HD Engines .....................................................
Light HDE and Medium HDE ...............................
Heavy HDE ...........................................................
All HD Engines .....................................................
All HD Engines .....................................................
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PM
(mg/hphr)
90
50
a 100
100
100
5
5
5
5
5
HC
(mg/hphr)
140
60
60
60
60
CO
(g/hp-hr)
6.0
6.0
6.0
6.0
6.0
Option 1 MY 2031 and later IUL NOX standard for Heavy HDE is 50 mg/hp-hr.
For the optional idle NOX standard,
the Alternative includes a standard of
10.0 g/hr for MY 2027 and beyond. The
proposed Options 1 and 2 standards
generally represent the range of options,
including the standards, regulatory
useful life and emission-related
warranty periods and lead time
provided, that we are currently
considering in this rule, depending in
part on any additional information we
receive on the feasibility, costs, and
other impacts of the proposed Options
1 and 2 standards. In order to consider
adopting the Alternative in the final
rule, we would need additional data to
project that the Alternative is feasible
for the MY 2027 time frame. As
discussed in Section III.B.5, we are
soliciting comment on the feasibility of
the Alternative and other alternatives
outside the range of options covered by
the proposed Options 1 and 2 standards.
5. Summary of Requests for Comment
on the Stringency of the CI Duty Cycle
Standards
We request comment on the following
items related to the proposed CI duty
cycle standards. First, we request
comment on the numeric value of each
proposed, or alternative, standard for
each duty cycle and off-cycle emissions
and the proposed Option 1 two step, or
the proposed Option 2 one step,
approach and implementation
timetable, as well as other standards or
approaches recommended by the
commenter, within the approximate
range of the proposed Options 1 and 2
standards. We request comment,
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NOX
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00:41 Mar 26, 2022
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including relevant data and other
information, on the feasibility of the
implementation model year, numeric
levels of the emission standards, and
useful life and warranty periods
included in the Alternative, or other
alternatives outside the range of options
covered by the proposed Options 1 and
2 standards. We request comment on if
a margin between the demonstrated
emissions performance and the
proposed standards should be included
and if so, we request comment on if a
specific margin should be used and
what that value should be. Commenters
requesting a specific margin are
encouraged to provide data and analysis
to support the numeric value of the
margin(s).
We request comment on whether a
lower numeric standard for NOX should
be set for the LLC based on the emission
levels achieved with the CARB Stage 3
engine or EPA Stage 3 engine. We
request comment on whether EPA
should make the idle standards
mandatory for MY 2027 and beyond. We
request comment on whether the test
procedures defined in 40 CFR 1036.522
for IRAF should be applied to the LLC
or if alternative procedures should be
considered. We request comment on
whether the proposed PM standards of
5 mg/hp-hr for the FTP, SET and LLC
provide enough margin to account for
the measurement variability of the PM
measurement test procedure, while
ensuring that the PM emissions from HD
CI engines do not increase. We are
requesting comment on whether we
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should include HEV, BEV, and/or FCEV
technologies in our feasibility analysis
for the final rule.
As discussed in Section III.B.2.v, EPA
requests comment on the proposed
powertrain test procedure, including
any additional requirements that are
needed to ensure that the engine and
respective powertrain cycles are
equivalent. We request comment on
other improvements that could be made
specifically to make the idle accessory
load more representative for
powertrains that include a transmission
as part of the certified configuration.
EPA requests comment on whether the
powertrain test procedure option is
needed for specific non-hybrid
powertrains where the engine test
procedure is not representative of in-use
operation of the powertrain in a vehicle,
and if so how should we define these
powertrains so that the powertrain test
option is only available for these
powertrains. We request comment on
our proposed approach to powertrain
testing for BEVs and FCEVs, and
specifically whether any modifications
of the FTP, SET and LLC powertrain test
cycles would be needed for BEVs and
FCEVs. We further request comment on
whether the MCT as defined in 40 CFR
1037.552 would require modifications
to accurately measure work produced
over the FTP cycle or the measure of
useable battery energy (UBE). We
request comment on whether the
procedure in 40 CFR 1037.554 is
appropriate for determining fuel cell
voltage (FCV). In addition, we request
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comment on if 40 CFR 1036.527 should
be used to determine rated FCC.
Finally, we request comment on
whether the standards should be
expressed in units of milligrams per
kilowatt-hour, so that each value of the
standards is in the international system
of units (SI units), as we have done for
the HD nonroad and locomotive
standards.
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C. Summary of Compression-Ignition
Off-Cycle Standards and In-Use Test
Procedures
1. Current NTE Standards and Need for
Changes to Off-Cycle Test Procedures
Heavy-duty CI engines are currently
subject to Not-To-Exceed (NTE)
standards that are not limited to specific
test cycles, which means they can be
evaluated not only in the laboratory but
also in-use. NTE standards and test
procedures are generally referred to as
‘‘off-cycle’’ standards and test
procedures. These off-cycle emission
limits are 1.5 (1.25 for CO) times the
laboratory certification standard or
family emission limit (FEL) for NOX,
HC, PM and CO and can be found in 40
CFR 86.007–11. NTE standards have
been successful in broadening the types
of operation for which manufacturers
design their emission controls to remain
effective, including steady cruise
operation. However, there remains
significant operation not covered by
NTE standards.
Compliance with an NTE standard is
based on emission test data (whether
collected in a laboratory or in use)
analyzed pursuant to 40 CFR 86.1370 to
identify NTE events, which are intervals
of at least 30 seconds when engine
speeds and loads remain in the NTE
control area or ‘‘NTE zone’’. The NTE
zone excludes engine operation that
falls below certain torque, power, and
speed values.340 The NTE procedure
also excludes engine operation that
occurs in certain ambient conditions
(i.e., high altitudes, high intake
manifold humidity), or when
aftertreatment temperatures are below
250°C. Collected data is considered a
valid NTE event if it occurs within the
NTE zone, lasts at least 30 seconds, and
does not occur during any of the
exclusion conditions (ambient
conditions, or aftertreatment
temperature).
The purpose of the NTE test
procedure is to measure emissions
during engine operation conditions that
could reasonably be expected to occur
340 Specifically, engine operations are excluded if
they fall below 30 percent of maximum torque, 30
percent of maximum power, or 15 percent of the
European Stationary Cycle speed.
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00:41 Mar 26, 2022
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during normal vehicle use; however,
only data in a valid NTE event is then
compared to the NTE emission
standard. Our analysis of existing
heavy-duty in-use vehicle test data
indicates that less than ten percent of a
typical time-based dataset are part of
valid NTE events, and hence subject to
the NTE standards; the remaining test
data are excluded from consideration.
We also found that emissions are high
during many of the excluded periods of
operation, such as when the
aftertreatment temperature drops below
the 250°C exclusion criterion. Our
review of in-use data indicates that
extended time at low load and idle
operation results in low aftertreatment
temperatures, which in turn lead to
diesel engine SCR-based emission
control systems not functioning over a
significant fraction of real-world
operation.341 342 343 Test data collected
as part of EPA’s manufacturer-run inuse testing program indicate that lowload operation could account for greater
than 50 percent of the NOX emissions
from a vehicle over a given workday.344
For example, 96 percent of tests in
response to 2014, 2015, and 2016 EPA
in-use testing orders passed with NOX
emissions for valid NTE events well
below the 0.3 g/hp-hr NOX NTE
standard. When we used the same data
to calculate NOX emissions over all
operation measured, not limited to valid
NTE events, the NOX emissions were
more than double those within the valid
NTE events (0.5 g/hp-hr).345 The results
were even higher when we analyzed the
data to consider only NOX emissions
that occur during low load events.
EPA and others have compared the
performance of US-certified engines and
those certified to European Union
emission standards and concluded that
the European engines’ NOX emissions
are lower in low-load conditions, but
341 Hamady, Fakhri, Duncan, Alan. ‘‘A
Comprehensive Study of Manufacturers In-Use
Testing Data Collected from Heavy-Duty Diesel
Engines Using Portable Emissions Measurement
System (PEMS)’’. 29th CRC Real World Emissions
Workshop, March 10–13, 2019.
342 Sandhu, Gurdas, et al. ‘‘Identifying Areas of
High NOX Operation in Heavy-Duty Vehicles’’. 28th
CRC Real-World Emissions Workshop, March 18–
21, 2018.
343 Sandhu, Gurdas, et al. ‘‘In-Use Emission Rates
for MY 2010+ Heavy-Duty Diesel Vehicles’’. 27th
CRC Real-World Emissions Workshop, March 26–
29, 2017.
344 Sandhu, Gurdas, et al. ‘‘Identifying Areas of
High NOX Operation in Heavy-Duty Vehicles’’. 28th
CRC Real-World Emissions Workshop, March 18–
21, 2018.
345 Hamady, Fakhri, Duncan, Alan. ‘‘A
Comprehensive Study of Manufacturers In-Use
Testing Data Collected from Heavy-Duty Diesel
Engines Using Portable Emissions Measurement
System (PEMS)’’. 29th CRC Real World Emissions
Workshop, March 10–13, 2019.
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Sfmt 4702
comparable to US-certified engines
subject to MY 2010 standards under city
and highway operation.346 This suggests
that manufacturers are responding to the
European certification standards by
designing their emission controls to
perform well under low-load operations,
as well as highway operations.
The European Union ‘‘Euro VI’’
emission standards for heavy-duty
engines require manufacturers to check
for ‘‘in-service conformity’’ by operating
their engines over a mix of urban, rural,
and motorway driving on prescribed
routes using portable emission
measurement system (PEMS) equipment
to measure emissions.347 348 Compliance
is determined using a work-based
windows approach where emissions
data are evaluated over segments or
‘‘windows.’’ A window consists of
consecutive 1 Hz data points that are
summed until the engine performs an
amount of work equivalent to the
European transient engine test cycle
(World Harmonized Transient Cycle).
EPA is proposing an approach similar
to the European in-use program, with
key distinctions that build upon the
Euro VI approach, as discussed below.
2. Proposed Off-Cycle Standards and
Test Procedures
As described in Section III.C.1, our
current NTE test procedures were not
designed to capture low-load operation.
We are proposing to replace the NTE
test procedures and standards (for NOX,
PM, HC and CO) for model year 2027
and later engines. Engine operation and
emissions test data would be assessed in
300-second moving average windows
(MAWs) of continuous engine
operation.349 In contrast to the current
NTE approach that divides engine
operation into two categories (in the
NTE zone and out of the NTE zone), the
proposed approach would divide engine
operation into three categories (or
‘‘bins’’) based on the time-weighted
average engine power of each MAW of
346 Rodriguez, F.; Posada, F. ‘‘Future Heavy-Duty
Emission Standards An Opportunity for
International Harmonization’’. The International
Council on Clean Transportation. November 2019.
Available online: https://theicct.org/sites/default/
files/publications/Future%20_HDV_standards_
opportunity_20191125.pdf.
347 COMMISSION REGULATION (EU) No 582/
2011, May 25, 2011. Available online: https://eurlex.europa.eu/legal-content/EN/TXT/PDF/
?uri=CELEX:02011R0582-20180118&from=EN.
348 COMMISSION REGULATION (EU) 2018/932,
June 29, 2018. Available online: https://eurlex.europa.eu/legal-content/EN/TXT/PDF/
?uri=CELEX:32018R0932&from=EN.
349 Our evaluation includes our current
understanding that shorter windows are more
sensitive to measurement variability and longer
windows make it difficult to distinguish between
duty cycles.
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i. Bins
We are proposing two options of offcycle standards for three bins of
operation that cover the range of
operation included in the duty cycle test
procedures and operation that is outside
of the duty cycle test procedures for
each regulated pollutant (NOX, HC, CO,
and PM). The three bins represent three
different domains of emission
performance. The idle bin represents
extended idle operation and other very
low load operation where engine
exhaust temperatures may drop below
the optimal temperature for
aftertreatment function. The medium/
high load bin represents higher power
operation including much of the
operation currently covered by the NTE.
Operation in the medium/high load bin
naturally involves higher exhaust
temperatures and catalyst efficiencies.
The low load bin represents
intermediate operation and could
include a large fraction of urban driving.
Because the proposed approach divides
300 second windows into bins based on
time-averaged engine power of the
window, any of the bins could include
some idle or high power operation. Like
the duty cycle standards, we believe
that more than a single standard is
needed to apply to the entire range of
operation that heavy-duty engines
experience. A numerical standard that
would be technologically feasible under
worst case conditions such as idle
would necessarily be much higher than
the levels that are achievable when the
aftertreatment is functioning optimally.
Similarly, since the low load bin will
consist of operation either between the
idle and medium/high load bins or be
an average of the operation in the two
bins, the work specific emissions of the
low load bin will generally be lower
than the idle bin and higher than the
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00:41 Mar 26, 2022
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medium/high load bin. Section III.C.2.iii
includes the proposed Options 1and 2
off-cycle standards.
Given the challenges of measuring
engine power directly in-use, we are
proposing to use the CO2 emission rate
(grams per second) as a surrogate for
engine power in defining the bins for an
engine. We are further proposing to
normalize CO2 emission rates relative to
the nominal maximum CO2 rate of the
engine. So, if an engine with a
maximum CO2 emission rate of 50 g/sec
was found to be emitting CO2 at a rate
of 10 g/sec, its normalized CO2 emission
rate would be 20 percent. We are
proposing that the maximum CO2 rate
be defined as the engine’s rated
maximum power multiplied by the
engine’s family certification level (FCL)
for the FTP certification cycle. We
request comment on whether the
maximum CO2 mass emission rate
should instead be determined from the
steady-state fuel mapping procedure in
40 CFR 1036.535 or the torque mapping
procedure defined in 40 CFR 1065.510.
We propose the bins to be defined as
follows:
• Idle bin: 300 second windows with
normalized average CO2 rate ≤ 6
percent
• Low-load bin: 300 second windows
with normalized average CO2 rate > 6
percent and ≤ 20 percent
• Medium/high-load bin: 300 second
windows with normalized average
CO2 rate > 20 percent
The proposed bin cut points of six
and twenty percent are near the average
power of the proposed low-load cycle
and the FTP, respectively. We request
comment on whether the cut points
should be defined at different power
levels or if other metrics should be used
to define the bins. We also request
comment on whether it would be more
appropriate to divide in-use operation
into two bins rather than three bins and,
if so, what the cut point should be.
To ensure that there is adequate data
in each of the bins to compare to the offcycle standards, we are proposing a
minimum of 2,400 moving average
windows per bin. We are proposing that
if during the first shift day each of the
bins does not include at least 2,400
windows, then the engine would need
to be tested for additional day(s) until
the minimum requirement is met. We
are also proposing that the engine can
be idled at the end of the shift-day to
meet the minimum window count
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Sfmt 4725
requirement for the idle bin. This is to
ensure that even for duty cycles that do
not include significant idle operation
the minimum window count
requirement for the idle bin can be met
without testing additional days. We
request comment on whether 2,400
windows is the appropriate minimum to
sufficiently reduce variability in the
results while not requiring an
unnecessary number of shift-days to be
tested to meet the requirement.
ii. Off-Cycle Test Procedures
We are proposing to measure off-cycle
emissions using the existing test
procedures that specify measurement
equipment and the process of measuring
emissions during field testing in 40 CFR
part 1065. We are proposing in part
1036 subpart F the process for recruiting
test vehicles, how to test over the shiftday, how to evaluate the data, what
constitutes a valid test, and how to
determine if an engine family passes.
Measurements may use either the
general laboratory test procedures in 40
CFR 1065, or the field test procedures in
40 CFR part 1065, subpart J. However,
we are proposing special calculations
for low load and medium/high load bins
in 40 CFR 1036.515 that would
supersede the brake-specific emission
calculations in 40 CFR part 1065. The
proposed test procedures would require
second-by-second measurement of the
following parameters:
• Molar concentration of CO2 (ppm)
• Molar concentration of NOX (ppm)
• Molar concentration of HC (ppm)
• Molar concentration of CO (ppm)
• Concentration of PM (g/m3)
• Exhaust flow rate (m3/s)
Mass emissions of CO2 and each
regulated pollutant would be separately
determined for each 300-second
window and would be binned based on
the normalized CO2 rate for each
window.
The standards described in Section
III.C.2.iii are expressed in units of g/hr
for the idle bin and g/hp-hr for the low
and medium/high load bins. However,
unlike most of our exhaust standards,
the hp-hr values for the off-cycle
standards do not refer to actual brake
work. Rather, they refer to nominal
equivalent work calculated proportional
to the CO2 emission rate. Thus, we are
proposing in 40 CFR 1036.515 that the
NOX emissions (‘‘e’’) in g/hp-hr would
be calculated as:
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engine data as described in more detail
below.
Although the proposed program has
similarities to the European approach,
we are not proposing to limit our
standards to operation on prescribed
routes. Our current NTE program is not
limited to prescribed routes and we
would consider it an unnecessary step
backward to change that aspect of the
procedure.
In Section IV.G, we discuss our
proposed updates to the ABT program
to account for our proposal of unique
off-cycle standards.
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We are proposing a limited number of
exclusions that would exclude some
data from being subject to the off-cycle
standards. The first exclusion is for data
collected during periodic PEMS zero
and span drift checks or calibrations,
where the emission analyzers are not
available to measure emissions during
that time and these checks/calibrations
are needed to ensure the robustness of
the data. Data would also be excluded
anytime the engine is off during the
course of the shift-day, including engine
off due to automated start/stop, as no
exhaust emissions are being generated
by the engine while it is not operating.
We are also proposing to exclude data
when ambient temperatures are below
¥7 °C, or when ambient temperatures
are above the altitude-based value
determined using Equation 40 CFR
1036.515–1. The colder temperatures
can significantly inhibit the engine’s
ability to maintain aftertreatment
temperature above the minimum
operating temperature of the SCR
catalyst while the higher temperature
conditions at altitude can limit the mass
airflow through the engine, which can
adversely affect the engine’s ability to
reduce engine out NOX through the use
of exhaust gas recirculation (EGR). In
addition to affecting EGR, the air-fuel
ratio of the engine can decrease under
high load, which can increase exhaust
temperatures above the conditions
where the SCR catalyst is most efficient
at reducing NOX. Data would also be
excluded for operation at altitudes
greater than 5,500 feet above sea level
for the same reasons as for high
temperatures at altitude. We would also
exclude data when any approved
Auxiliary Emission Control Device
(AECD) for emergency vehicles are
active because the engines are allowed
to exceed the emission standards while
these AECDs are active. Data collected
during infrequent regeneration events
would also be excluded due to the fact
that the data collected may not include
enough operation during the infrequent
regeneration to properly weight the
emissions rates during an infrequent
regeneration event with emissions that
occur without an infrequent
regeneration event. We request
comment on the appropriateness of
these exclusions and whether other
exclusions should be included. We
request comment on whether emissions
during infrequent regeneration should
be included in determining compliance
with the proposed off-cycle standards
and if so, how these emissions should
be included such that the emissions are
properly weighted with the emissions
when infrequent regenerations are not
occuring. While data is excluded when
any approved ACEDs for emergency
vehicles are active, data generated while
other approved ACEDs are active may
not be excluded from the emissions
calculations under the proposed 40 CFR
1036.515.
To reduce the influence of
environmental conditions on the
accuracy and precision of the PEMS, we
are proposing additional requirements
in 40 CFR 1065.910(b). These
requirements are to minimize the
influence of temperature, pressure,
electromagnetic frequency, shock, and
vibration on the emissions
measurement. If the design of the PEMS
or the installation of the PEMS does not
minimize the influence of these
environmental conditions the PEMS
must be installed in an environmental
chamber during the off-cycle test.
iii. Off-Cycle Standards
For NOX and HC, we are proposing
separate standards for distinct modes of
operation. To ensure that the proposed
duty-cycle NOX standards and the
proposed off-cycle NOX standards are
set at the same relative stringency level
for each option, the idle bin standard is
proportional to the voluntary Idle
standard discussed in Section III.B.2.iv,
the low load bin standard is
proportional to the proposed LLC
standard discussed in Section III.B.2.iii
and the medium/high load bin standard
is proportional to the proposed SET
standard discussed in Section III.B.2.ii.
For HC for each option the proposed
low load bin standards are set at values
proportional to the LLC standard and
the medium/high load bin standard is
proportional to the SET proposed
standard. For PM and CO for each
option the standards for the FTP, SET
and LLC are the same numeric value, so
the low load and medium/high load bin
have the same standards. The proposed
Options 1 and 2 off-cycle standards for
the low load and medium/high load bin
are shown in Table III–17. For the idle
bin, the proposed Option 1 NOX
emission standard for all CI primary
intended service classes is 10.0 g/hr
starting in model years 2027 through
2030 and 7.5 g/hr starting in model year
2031. For proposed Option 2, the idle
bin NOX standard for all CI primary
intended service classes is 15.0 g/hr
starting in model year 2027. For PM, HC
and CO we are not proposing standards
for the idle bin because the emissions
from these pollutants are very small
under idle conditions and idle operation
is extensively covered by the FTP, SET
and LLC duty cycles discussed in
Section III.B.2. We request comment on
appropriate scaling factors or other
approaches to setting off-cycle
standards. Finally, we request comment
on whether there is a continued need for
measurement allowances in an in-use
program such as described below. A
discussion of the measurement
allowance values can be found in
Section III.C.5.iii.
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TABLE III–17—PROPOSED OFF-CYCLE LOW LOAD AND MEDIUM/HIGH LOAD STANDARDS
Option/MY
Primary intended
service class
Bin
Proposed Option 1 .....
MY 2027–2030
Proposed Option 1 .....
All HD Engines ........................
............................................
Light HDE and Medium HDE ..
MY 2031 and later ......
Heavy HDE .............................
Proposed Option 2 .....
MY 2027 and later
All HD Engines ........................
............................................
Low load ....................
Medium/high load ......
Low load ....................
Medium/high load ......
Low load ....................
Medium/high load ......
Low load ....................
Medium/high load ......
a Proposed
b Proposed
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NOX
(mg/hp-hr)
180
70
75
30
a 150
b 60
150
75
PM
(mg/hp-hr)
HC
(mg/hp-hr)
10
......................
8
......................
8
8
Option 1 2031 and later low load bin IUL NOX standard is 75 mg/hp-hr for Heavy HDE.
Option 1 2031 and later medium/high load bin IUL NOX standard is 30 mg/hp-hr for Heavy HDE.
00:41 Mar 26, 2022
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280
120
90
60
90
60
90
60
CO
(g/hp-hr)
12
......................
9
......................
9
......................
9
......................
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Federal Register / Vol. 87, No. 59 / Monday, March 28, 2022 / Proposed Rules
3. Feasibility of the Diesel
(Compression-Ignition) Off-Cycle
Standards
i. Technologies
As a starting point for our
determination of the appropriate
numeric levels of our proposed off-cycle
emission standards, we considered
whether manufacturers could meet the
duty-cycle standard corresponding to
the type of engine operation included in
a given bin, as follows:
• Idle bin operation is generally
similar to operation at idle and the
lower speed portions of the LLC.
• Low load bin operation is generally
similar to operation over the LLC and
the FTP.
• Medium/high load bin operation is
generally similar to operation over the
FTP and much of the SET.
An important question is whether the
proposed off-cycle standards would
require technology beyond what we are
projecting would be necessary to meet
the duty-cycle standards. As described
below, we do not expect our proposed
Options 1 and 2 off-cycle standards to
require different technologies. However,
the proposed Option 1 standard for the
medium/high load bin would likely
require manufacturers to increase the
volume of the SCR catalyst.
This is not to say that we expect
manufacturers to be able to meet these
proposed Options 1 and 2 standards
with no additional work. Rather, we
project that the proposed Options 1 and
2 off-cycle standards could be met
primarily through additional effort to
calibrate the duty-cycle technologies to
function properly over the broader range
of in-use conditions. We also recognize
that manufacturers could choose to
include additional technology, if it
provided a less expensive or otherwise
preferred option.
When we evaluated the technologies
discussed in Section III.B.3.i with
emissions controls that were designed to
cover a broad range of operation, it was
clear that we should set the off-cycle
standards to higher numerical values
than the duty-cycle standards for the
off-cycle test procedures being
proposed. Section III.C.3.ii explains
how the technology and controls
performed when testing with the offcycle test procedures over a broad range
of operation. The data presented in
Section III.C.3.ii shows that even though
there are similarities in the operation
between the duty cycles (LLC, FTP, and
SET) and the off-cycle bins (Idle bin,
Low load bin, and Medium/high load
bin), the broader range of operation
covered by the off-cycle test procedure
results in a broader range in emissions
performance, which justifies the need
for higher off-cycle standards than the
corresponding duty cycle standards. In
addition to this, the off-cycle test
procedures and standards cover a
broader range of ambient temperature
and pressure, which can also increase
the emissions from the engine as
discussed in Section III.C.2.ii.
Commenters supporting lower or higher
numerical standards are encouraged to
consider the proposed level of the
standards in the full context of the test
procedures and compliance provisions.
See Section III.C.6.
ii. Summary of Feasibility Analysis
To identify appropriate numerical
levels for the off-cycle standards, we
evaluated the performance of the EPA
Stage 3 engine in the laboratory on five
different cycles that were created from
field data of HD engines that cover a
range of off-cycle operation. These
cycles are the CARB Southern Route
Cycle, Grocery Delivery Truck Cycle,
Drayage Truck Cycle, Euro-VI ISC Cycle
(EU ISC) and the Advanced
Collaborative Emissions Study (ACES)
cycle. The CARB Southern Route Cycle
is dominantly highway operation with
elevation changes resulting in extended
motoring sections followed by high
power operation. The Grocery Delivery
Truck Cycle represents goods delivery
from regional warehouses to downtown
and suburban supermarkets and
extended engine-off events
characteristic of unloading events at
supermarkets. Drayage Truck Cycle
includes near dock and local operation
of drayage trucks, with extended idle
and creep operation. Euro-VI ISC Cycle
is modeled after Euro VI ISC route
requirements with a mix of 30 percent
urban, 25 percent rural and 45 percent
highway operation. ACES Cycle is a 5mode cycle developed as part of ACES
program. Chapter 3 of the draft RIA
includes figures that show the engine
speed, engine torque and vehicle speed
of the cycles.
The engine was initially calibrated to
minimize NOX emissions for the
proposed duty cycles (FTP, SET, and
LLC). It was then further calibrated to
achieve more optimal performance over
the off-cycle operation. Although the
engine did not include the SCR catalyst
volume that is included in our cost
analysis and that would enable lower
medium/high load bin NOX emissions,
the test results shown in Table III–18
provide a reasonable basis for evaluating
the feasibility of controlling off-cycle
emissions to a useful life of 435,000
miles. Using this data along with the
data from the CARB Stage 3 that was
measured at multiple points in the age
of the aftertreatment to project out the
emissions level to 800,000 miles, the
proposed Options 1 and 2 off-cycle NOX
standards at each respective useful life
value are shown to be feasible. The
summary of the results is in Chapter 3
of the draft RIA.
TABLE III–18—EPA STAGE 3 NOX EMISSIONS OFF-CYCLE OPERATION
CARB
southern
route
Bin
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Idle bin (g/hr) ........................................................................
Low load bin (mg/hp-hr) .......................................................
Medium/high load bin (mg/hp-hr) .........................................
a. Idle Bin Evaluation
The proposed idle bin would include
the idle operation and some of the lower
speed operation that occurs during the
LLC and FTP. However, it would also
include other types of low-load
operation observed with in-use vehicles,
such as operation involving longer idle
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Grocery
delivery
cycle
0.7
41
30
ACES
1.0
25
18
times than occur in the LLC. To ensure
that the idle bin standard would be
feasible, we set the proposed Option 1
idle bin standard in MY 2027 and MY
2031 at the level projected to be
achievable engine-out with exhaust
temperatures below the light-off
temperature. As can be seen see from
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0.9
29
16
Drayage
0.4
25
33
0.3
15
23
the results in Table III–18, the EPA
Stage 3 engine performed well below
the proposed Options 1 and 2 NOX
standards. The summary of the results is
located in Chapter 3 of the draft RIA.
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b. Low and Medium/High Load Bin
Evaluations
As can be seen see from the results in
Table III–18, the emissions from the
Stage 3 engine in the low load bin were
below the proposed Options 1 and 2
standards for each of the off-cycles
standards. The HC and CO emissions
measured for each of these off-cycle
duty cycles was well below the
proposed Options 1 and 2 off-cycle
standards for the low and medium/high
load bins. The summary of the results is
located in Chapter 3 of the draft RIA.
For the medium/high load bin, four of
the five off-cycle duty cycles had
emission results below the proposed
Option 1 NOX standard for MY 2031 of
30 mg/hp-hr shown in Table III–17. As
mentioned, in Section III.B.2 the engine
did not include the SCR catalyst volume
that is included in our cost analysis, so
we will continue to evaluate the
emissions performance from the EPA
Stage 3 engine and we will evaluate an
aftertreatment that includes this
additional SCR volume referred to as
EPA Team A. In addition, we will
conduct testing with these
aftertreatments after they have been
aged to the equivalent of 800,000 miles
to further evaluate the feasibility of the
proposed Option 1 off-cycle standards
for the full proposed MY 2031 useful
life period. For the proposed Option 2
medium/high load standards, our
extrapolation of the data from 435,000
miles to the 650,000 useful life of
proposed Option 2 indicates that the
standards would be feasible starting in
MY 2027.
We request comment on the proposed
Options 1 and 2 off-cycle standards, as
well as the overall structure of the offcycle program. We also request
comment on the need for fewer or more
than 3 bins. As described in Section
III.C.3.ii, the emissions from CARB
Stage 3 engine have been demonstrated
to be very similar across the three bins,
which may indicate that some or all
bins can be combined. On the other
hand, this data was generated on the
EPA Stage 3 engine with aftertreatment
that was chemically- and
hydrothermally-aged to the equivalent
of 435,000 miles and as the
aftertreatment is aged beyond 435,000
miles it may show a larger difference in
NOX emissions performance between
the bins. See Chapter 3 of the draft RIA
for more information on how the FTP,
SET, and LLC NOX emissions
performance has changed from the
degreened system to the aftertreatment
aged to an equivalent of 600,000 miles.
4. Potential Alternatives
Following our approach for dutycycle standards, we evaluated one set of
alternative off-cycle exhaust emission
standards (the Alternative) for CI HDE.
These alternative off-cycle standards
were derived using the same approach
as the proposed off-cycle standards.
(i.e., by setting the alternative off-cycle
standards as a multiple of the
alternative certification duty-cycle
standards). These off-cycle standards for
the Alternative are set at 1.5 times the
Clean Idle test standard (NOX only) for
the idle bin, 1.5 times the LLC standard
for the low load bin, and 1.5 times the
SET standard for the medium/high load
bin. This approach resulted in the same
standards in the Alternative and the
proposed Options 1 and 2 standards for
PM, but different standards for NOX, HC
and CO.
For the Alternative, data in Table III–
18 show that the medium/high load bin
off-cycle NOX standard would be
challenging to meet at a useful life of
435,000 miles. Our extrapolation of the
data out to the 850,000 useful life for
Heavy HDEs in this alternative suggests
that this off-cycle standard is not
feasible in the MY 2027 timeframe. We
expect that wholly different emission
control technologies than we have
evaluated to date (i.e., not based on CDA
and a dual SCR) would be needed to
meet the standards in the Alternative;
we request comment on this conclusion
and on the availability, or potential
development and timeline, of such
additional technologies.
As with the proposed standards, the
data presented in Chapter 3 of the draft
RIA shows that the Alternative PM, HC
and CO standards are feasible for CI
engines in MY 2027.
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TABLE III–19—OFF-CYCLE STANDARDS FOR THE ALTERNATIVE
NOX
(g/hr) for idle,
(mg/hp-hr) for
low and
medium/high
load
Model year
Bin
2027 and later ..................................
Idle ...................................................
Low load ...........................................
Medium/high load .............................
15.0
150
30
5. Compliance and Flexibilities for OffCycle Standards
i. Relation of Off-Cycle Standards to
Defeat Devices
Given the similarities of the proposed
off-cycle standards and test procedures
to the current NTE requirements that we
are proposing they would replace
starting in MY 2027, we have evaluated
the appropriateness of applying the
current NTE compliance provisions for
the proposed Options 1 and 2 off-cycle
standards, as discussed below. We are
also requesting comment on a possible
broadening of our in-use compliance
strategy to cover more engines and more
operation.
CAA section 203 prohibits bypassing
or rendering inoperative a certified
engine’s emission controls. When the
engine is designed or modified to do
this, the engine is said to have a defeat
device. With today’s engines, the
greatest risks with respect to defeat
devices involve manipulation of the
electronic controls of the engine. EPA
refers to an element of design that
manipulates emission controls as an
Auxiliary Emission Control Device
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PM
(mg/hp-hr)
HC
(mg/hp-hr)
No Standard ..
8 .....................
........................
No Standard ..
90 ...................
15.
CO
(g/hp-hr)
No Standard.
9.
(AECD).350 Unless explicitly permitted
by EPA, AECDs that reduce the
effectiveness of emission control
systems under conditions which may
reasonably be expected to be
encountered in normal vehicle
operation and use are prohibited as
defeat devices under current 40 CFR
86.004–2.
350 40 CFR 86.082–2 defines Auxiliary Emission
Control Device (AECD) to mean ‘‘any element of
design which senses temperature, vehicle speed,
engine RPM, transmission gear, manifold vacuum,
or any other parameter for the purpose of activating,
modulating, delaying, or deactivating the operation
of any part of the emission control system.’’
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For certification, EPA requires
manufacturers to identify and describe
all AECDs.351 For any AECD that
reduces the effectiveness of the
emission control system under
conditions which may reasonably be
expected to be encountered in normal
vehicle operation and use,
manufacturers must provide a detailed
justification.352 We are proposing to
migrate the definition of defeat device
from 40 CFR 86.004–2 to 40 CFR
1036.115(h) and clarify that an AECD is
not a defeat device if such conditions
are substantially included in the
applicable procedure for duty-cycle
testing as described in 40 CFR 1036,
subpart F. ‘‘Duty-cycle testing’’ in 40
CFR 1036.115(h)(1)(i) would not include
the proposed off-cycle test procedure in
40 CFR 1036.515, since it is an off-cycle
test procedure and not a duty-cycle test
procedure for the purposes of this
provision.
ii. Heavy-Duty In-Use Testing Program
Under the current manufacturer-run
heavy-duty in-use testing (HDIUT)
program, EPA annually selects engine
families to evaluate whether engines are
meeting current emissions standards.
Once we submit a test order to the
manufacturer to initiate testing, it must
contact customers to recruit vehicles
that use an engine from the selected
engine family. The manufacturer
generally selects five unique vehicles
that have a good maintenance history,
no malfunction indicators on, and are
within the engine’s regulatory useful life
for the requested engine family. The
tests require use of portable emissions
measurement systems (PEMS) that meet
the requirements of 40 CFR 1065,
subpart J. Manufacturers collect data
from the selected vehicles over the
course of a day while they are used for
their normal work and operated by a
regular driver, and then submit the data
to EPA. Compliance is evaluated with
respect to the NTE standards.
We are proposing to continue the
HDIUT program, with compliance with
respect to the new off-cycle standards
and test procedures that would be
added to the program beginning with
MY 2027 engines. We are also proposing
to not carry forward the Phase 2 HDIUT
requirements in 40 CFR 86.1915
beginning with MY 2027. Under the
current NTE based off-cycle test
program, if you are required to test ten
engines under Phase 1 testing and less
than 8 fully comply with the vehicle
pass criteria in 40 CFR 86.1912, then we
351 See
40 CFR 86.094–21(b)(1)(i)(A).
definition of ‘‘defeat device’’ in 40 CFR
86.004–2.
352 See
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could require you to initiate Phase 2
HDIUT testing which would require you
to test an additional 10 engines. We are
proposing that compliance with the offcycle standards would be determined by
testing a maximum of 10 engines, which
was the original limit under Phase 1
HDIUT testing in 40 CFR 86.1915.
Similar to the current Phase 1 HDIUT
requirements in 40 CFR 86.1912, the
proposed 40 CFR 1036.425 requires
initially testing five engines. If all five
engines pass, you are done testing and
your engine family is in compliance. If
one of those engines does not comply
fully with the off-cycle bin standards,
you would then test a sixth engine. If
five of the six engines tested pass, you
are done testing and your engine family
is in compliance. If two of the six
engines tested do not comply fully with
the off-cycle bin standards, you would
then test four more for a total of 10
engines. The engine family would fail
off-cycle standards if the arithmetic
mean of the sum-over-sum emissions
from the ten engines for any of the 3
bins for any of the pollutants is above
the off-cycle bin standards. In regard to
the averaging of data from the ten
engines, we are proposing to take the
arithmetic mean of the results by bin for
each of the 10 engines determined in 40
CFR 1036.515(h) for each of the
pollutants, thus creating mean bin
results of each pollutant for each bin for
the 10 engines. We request comment on
determining this value by using all of
the windows in a given bin for a given
pollutant over all 10 of the engines
tested.
We are also proposing to allow
manufacturers to test a minimum of 2
engines using PEMS, in response to a
test order program, provided they
measure and report in-use data collected
from the engine’s on-board NOX
measurement system. This proposed
option would be available only where a
manufacturer receives approval based
on the requirements in 40 CFR
1036.405(g).
We are proposing to not carry forward
the provision in 40 CFR 86.1908(a)(6)
that considers an engine misfueled if
operated on a biodiesel fuel blend that
is either not listed as allowed or
otherwise indicated to be an
unacceptable fuel in the vehicle’s owner
or operator manual. We are proposing in
40 CFR 1036.415(c)(1) to allow vehicles
to be tested for compliance with the
new off-cycle standards on any
commercially available biodiesel fuel
blend that meets the specifications for
ASTM D975 or ASTM D7467. The
proposal to make this change is based
on the availability of biodiesel blends
up to B20 throughout the United States
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and thus its use as a motor fuel in the
heavy-duty fleet and the fact that
engines must comply with the emission
standards when operated on both neat
ultra-low sulfur diesel (ULSD) and these
biodiesel fuel blends.
Finally, we request comment on the
need to measure PM emissions during
in-use testing of new or existing engines
subject to in-use testing if they are
equipped with DPF. PEMS
measurement is more complicated and
time-consuming for PM measurements
than for gaseous pollutants such as NOX
and eliminating it for some or all of inuse testing would provide significant
cost savings. Commenters are
encouraged to address whether there are
less expensive alternatives for ensuring
that engines meet the PM standards in
use.
iii. PEMS Accuracy Margin
EPA worked with engine
manufacturers on a joint test program to
establish measurement allowance values
to account for the measurement
uncertainty associated with in-use
testing in the 2008-time frame for
gaseous emissions and the 2010-time
frame for PM emissions to support NTE
in-use testing.353 354 355 PEMS
measurement allowance values in 40
CFR 86.1912 are 0.01 g/hp-hr for HC,
0.25 g/hp-hr for CO, 0.15 g/hp-hr for
NOX, and 0.006 g/hp-hr for PM. We are
proposing to maintain the same values
for HC, CO, and PM in this rulemaking.
For NOX we are proposing off-cycle
NOX accuracy margin (formerly known
as measurement allowance) that is 10
percent of the off-cycle standard for a
given bin. This accuracy margin was
based on the Joint Research Council
Real Driving Emissions (RDE): 2020
Assessment of Portable Emissions
Measurement Systems (PEMS)
Measurement Uncertainty. In this study,
JRC arrived at an accuracy margin of 23
percent. They note that their Real
Driving Emissions (RDE) program does
not include linear drift correction of the
emission measurements over the course
of the shift-day. They have analytically
determined that if they implement a
353 Feist, M.D.; Sharp, C.A; Mason, R.L.; and
Buckingham, J.P. Determination of PEMS
Measurement Allowances for Gaseous Emissions
Regulated Under the Heavy-Duty Diesel Engine InUse Testing Program. SwRI 12024, April 2007.
354 Feist, M.D.; Mason, R.L.; and Buckingham, J.P.
Additional Analyses of the Monte Carlo Model
Developed for the Determination of PEMS
Measurement Allowances for Gaseous Emissions
Regulated Under the Heavy-Duty Diesel Engine InUse Testing Program. SwRI® 12859. July 2007.
355 Khalek, I.A.; Bougher, T.L.; Mason, R.L.; and
Buckingham, J.P. PM- PEMS Measurement
Allowance Determination. SwRI Project
03.14936.12. June 2010.
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linear zero drift correction over the
course of the shift-day, the NOX
accuracy margin would be reduced to 10
percent. It should be noted that our offcycle test procedures already include a
linear zero and span drift correction
over at least the shift day, and we are
proposing to require at least hourly zero
drift checks over the course of the shift
day on purified air that, we believe, will
result in measurement error that is on
par with the analytically derived JRC
value of 10 percent.356
We are also in the process of further
assessing the gaseous PEMS accuracy
margin values for NOX. There have been
improvements made to the PEMS NOX
analyzers that were used in the emission
original measurement allowance value
determinations and some of these
improvements were implemented in the
testing that resulted in the 10 percent
value derived by JRC and some were
implemented after. Based on
information from the on-going PEMS
test program using the most current
PEMS NOX analyzers, we may make
further revisions to the PEMS accuracy
margin for NOX for the off-cycle NOX
standards. This may result in finalizing
a different accuracy margin or separate
accuracy margins for each off-cycle bin
NOX standard that could be higher or
lower than what we have proposed. As
results become available from this
study, we will add them to the docket.
These accuracy margins can be found
in the proposed 40 CFR 1036.420. We
request comment on our proposed
approach to PEMS accuracy margins for
assessing in-use compliance with NOX
and other pollutant standards.
As part of the PEMS measurement
uncertainty analysis we will be
continuing to evaluate proposed test
procedure options that could further
reduce the uncertainty of PEMS
measurements. This evaluation includes
the test procedures that define the drift
check and drift correction, linearity
requirements for the analyzers, and the
requirements that define how the
analyzer is zeroed and spanned
throughout the test. We have proposed
updates to 40 CFR 1065.935 to require
hourly zeroing of the PEMS analyzers
using purified air for all analyzers. We
are also proposing to update the drift
limits for NOX analyzers to improve
data quality. Specifically, for NOX
analyzers, we are proposing an hourly
or more frequent zero verification limit
of 2.5 ppm, a zero-drift limit over the
entire shift day of 10 ppm, and a span
drift limit between the beginning and
end of the shift-day or more frequent
span verification(s) of ±4 percent of the
measured span value. We request
comment on the proposed test
procedure updates in 40 CFR 1065.935
and any changes that would reduce the
PEMS measurement uncertainty.
iv. Demonstrating Off-Cycle Standards
for Certification
Consistent with current certification
requirements in 40 CFR 86.007–21(p)(1),
we are proposing a new paragraph in 40
CFR 1036.205(p) that would require
manufacturers to provide a statement in
their application for certification that
their engine complies with the off-cycle
standards. Our proposal would require
manufacturers to maintain record of any
test data or engineering analysis they
used as a basis for their statement but
would not require manufactures to
submit that information as part of their
application. We request comment on
our proposal to continue the practice of
manufacturers submitting a statement
without test data as a means of
demonstrating compliance with offcycle standards at certification.
For commenters suggesting
manufacturers submit test data, we
request comment on defining a specific
test for manufacturers to demonstrate
that they meet off-cycle standards at
certification. The proposed off-cycle
standards were designed to apply in-use
when engines may not be operating on
EPA’s defined duty cycles. We are
proposing that manufacturers use the
off-cycle test procedure of 40 CFR
1036.515 when evaluating their in-use
emission performance relative to the offcycle standards. We request comment
on demonstrating compliance with offcycle standards by applying the offcycle test procedure proposed in 40 CFR
1036.515 to one or more test cycles
performed on an engine dynamometer.
We solicit comment on alternatively
demonstrating compliance with a field
test using 40 CFR 1036.515.
6. Summary of Requests for Comment
on the Stringency of the Off-Cycle
Standards
The effective stringency of the
proposed off-cycle standards is
inherently tied to the way in which
these standards are applied. To assist
commenters in considering the
stringency of the standards in the full
context of the test procedures and
compliance provisions, we have
summarized these factors in Table III–20
below.
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TABLE III–20—SUMMARY OF OFF-CYCLE TEST PROCEDURE VALUES AND COMPLIANCE PROVISIONS
Issue
Increasing effective stringency
Numerical value .................................................
Window length ...................................................
Test conditions ..................................................
Operation type ...................................................
Lower value ......................................................
Shorter windows ...............................................
Broader conditions ...........................................
Broader operation .............................................
Higher value.
Longer windows.
Narrower conditions.
Narrower operation.
These factors can be considered
individually, but commenters are
encouraged to consider the tradeoffs
between them. For example,
commenters supporting a broader range
of test conditions, could address the
potential need for provisions to offset
the stringency impact, such as higher
standards.
We are proposing to sum the total
mass of emissions for a given pollutant
and divide by the sum of CO2 mass
emissions per bin once all the data has
been separated into bins. This ‘‘sumover-sum’’ approach would account for
all emissions; however, it would require
the measurement system (PEMS or a
NOX sensor) to provide accurate
measurements across the complete
range of emissions concentrations. We
specifically request comments on the
numeric values for the bin cut-points,
the number of bins, the definition of the
bin cut-point and the reference cycle for
each bin. The importance of each of
these values that define the proposed
test procedure can be seen from the NOX
emissions achieved on the EPA Stage 3
engine which is summarized in Section
III.B.3. This data shows that the
emissions from this engine are relatively
flat as a function of engine power. This
data could suggest that either fewer bins
356 Giechaskiel B., Valverde V., Clairotte M. 2020
Assessment of Portable Emissions Measurement
Systems (PEMS) Measurement Uncertainty.
JRC124017, EUR 30591 EN. https://
publications.europa.eu/en/publications.
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are needed, for example combining the
idle and low-load bin or that a different
bin definition other than window
average power should be used to bin the
data.
We also request comment on the
advantages and disadvantages of other
statistical approaches that evaluate a
percentile window(s) within each of the
bins instead of the full data set as
discussed in Chapter 3.2.3 in the draft
RIA.
D. Summary of Spark-Ignition HeavyDuty Engine Exhaust Emission
Standards and Test Procedures
This section summarizes current
exhaust emission standards and test
procedures for certain spark-ignition
(SI) heavy-duty engines and our
proposed updates, as well as the
feasibility demonstration and data that
support our proposed changes.
Heavy-duty SI engines are largely
produced by integrated vehicle
manufacturers. These vehicle
manufacturers sell most of their engines
as part of complete vehicles but may
also sell incomplete vehicles (i.e., an
engine and unassembled chassis
components) to secondary vehicle
manufacturers.357 In the latter case,
secondary manufacturers, sometimes
referred to as ‘‘finished vehicle
builders,’’ complete the body and sell
the final commercial vehicle product to
the customer. Under current industry
practice, the incomplete vehicle
manufacturer (i.e., chassis
manufacturer) certifies both the engine
and incomplete vehicle pursuant to all
exhaust and evaporative emission
requirements, performs testing to
demonstrate compliance with the
standards and provides the secondary
manufacturer with build instructions to
maintain compliance with the standards
and to prevent the secondary
manufacturer from performing
modifications that would result in an
un-certified configuration. Original
chassis manufacturers and secondary
manufacturers share responsibility for
ensuring that the exhaust and
evaporative emission control equipment
is maintained in the final product
delivered to the end customer.358
1. Current Exhaust Emission Standards
and Test Procedures
Current Otto-cycle (spark-ignition)
heavy-duty engine exhaust emission
standards in 40 CFR 86.008–10 apply to
engines as provided in 40 CFR 86.016–
1.359 The test procedure for these
exhaust standards is the heavy-duty
Federal Test Procedure (FTP), which
includes an engine dynamometer
schedule that represents urban driving.
This test procedure is used for
certification, SEA, and in-use emissions
testing.360 Similar to the FTP duty cycle
for CI engines, SI engine manufacturers
evaluate their HD engines for exhaust
emission standards by performing the
FTP duty cycle under cold-start and hotstart conditions and determine a
composite emission value by weighting
the cold-start emission results and the
hot-start emission results as specified in
40 CFR 86.008–10(a)(2)(v). This test
cycle and cold/hot-start weighting was
developed based on the typical
operation of spark-ignition engines and
differs from its compression-ignition
counterpart in the normalized speed
and torque setpoints, as well as the
length of the cycle. The current SI
engine exhaust emission standards for
this duty cycle are identical to those for
CI engines, as shown in Table III–21,
consistent with the principle of fuel
neutrality applied in recent light-duty
vehicle criteria pollutant standards
rulemakings.361
TABLE III–21—CURRENT OTTO-CYCLE ENGINE EXHAUST EMISSION STANDARDS OVER THE FTP DUTY-CYCLE
NOX a
(g/hp-hr)
PM
(g/hp-hr)
HC b
(g/hp-hr)
CO
(g/hp-hr)
0.20 ..............................................................................................................................................
0.01
0.14
14.4
a Engine
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b Engine
families participating in the ABT program are subject to a FEL cap of 0.50 g/hp-hr for NOX.
families participating in the ABT program are subject to a FEL cap of 0.30 g/hp-hr for HC.
To generate specific duty cycles for
each engine configuration, engine
manufacturers identify the maximum
brake torque versus engine speed using
the engine mapping procedures of 40
CFR 1065.510. The measured torque
values are intended to represent the
maximum torque the engine can achieve
under fully warmed-up operation when
using the fuel grade recommended by
the manufacturer (e.g., regular unleaded,
87 octane fuel) across the range of
engine speeds expected in real-world
conditions. The mapping procedure is
intended to stabilize the engine at
discrete engine speed points ranging
from idle to the electronically-limited
highest RPM before recording the peak
engine torque values at any given speed.
The provision in 40 CFR
1065.510(b)(5)(ii) allows manufacturers
to perform a transient sweep from idle
to maximum rated speed, which
requires less time than stabilizing at
each measurement point.
The HD Technical Amendments
rulemaking migrated some heavy-duty
highway engine test procedures from 40
CFR part 86 to part 1036.362 In addition
to migrating the heavy-duty FTP drive
schedule for SI engines from paragraph
(f) of appendix I to part 86 to paragraph
(b) of appendix II to part 1036, we
added vehicle speed and road grade to
the duty-cycle, which are needed to
facilitate powertrain testing of SI
357 See e.g., the definitions of ‘‘vehicle’’ and
‘‘secondary vehicle manufacturer’’ in 40 CFR
1037.801.
358 Responsibilities for multiple manufacturers
are described in 40 CFR 1037.620(b).
359 These engines include SI engines installed in
vehicles above 14,000 lb GVWR or incomplete
vehicles at or below 14,000 lb GVWR, but do not
include engines installed in incomplete vehicles at
or below 14,000 lb GVWR that are voluntarily
certified under 40 CFR 86, subpart S.
360 This duty cycle is summarized in Chapter
2.1.3 of the draft RIA. The driving schedule can be
found in paragraph (f)(1) of Appendix I to 40 CFR
part 86.
361 See 65 FR 6728 (February 10, 2000) and 79 FR
23454 (April 28, 2014).
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engines for compliance with the HD
Phase 2 GHG standards. As part of the
drive schedule migration, negative
normalized vehicle torque values over
the HD FTP SI duty-cycle were
removed.
2. Proposed Exhaust Emission
Standards and Test Procedures
We are proposing to migrate the
existing provisions for heavy-duty Ottocycle engines from 40 CFR part 86,
subpart A, into part 1036, with the
migrated part 1036 provisions applying
to heavy-duty SI engines starting in MY
2027.363 We are also proposing
additional revisions as noted in this
section.
362 86
FR 34311, June 29, 2021.
the proposed migration into part 1036,
Spark-ignition HDE produced before model year
2027 would remain subject to existing part 86
requirements, including the exhaust and crankcase
emission standards specified in 40 CFR 86.008–
10(a) and (c).
363 Under
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Our proposed revisions to 40 CFR
1036.1 include migrating and updating
the applicability provisions of 40 CFR
86.016–1. The provisions proposed in
this section would apply for SI engines
installed in vehicles above 14,000 lb
GVWR and incomplete vehicles at or
below 14,000 lb GVWR, but do not
include engines voluntarily certified to
or installed in vehicles subject to 40
CFR part 86, subpart S. We propose to
update the primary intended service
classes currently defined in 40 CFR
1036.140 to refer to new acronyms such
that the proposed requirements in this
section apply to the ‘‘Spark-ignition
HDE’’ primary intended service class.
Additionally, we are proposing updated
Spark-ignition HDE exhaust emission
standards in a new 40 CFR 1036.104.
The proposal includes two sets of
options for these standards: Proposed
Option 1 and proposed Option 2.
Proposed Option 1 would apply in two
steps, with a first step in MY 2027 and
a second step in MY 2031. Proposed
Option 2 would apply in a single step
starting in MY 2027. The two proposed
options generally represent the range of
lead time, standards, regulatory useful
life periods, and emission-related
warranty periods we are currently
considering in this rule for HD SI
engines.
As described in the following
sections, Spark-ignition HDE
certification would continue to be based
on emission performance in lab-based
engine dynamometer testing, with a
proposed new SET duty cycle to address
high load operation and idle emission
control requirements to supplement our
current FTP duty cycle.364 We are
proposing two options to lengthen
useful life and emissions warranty
periods for all heavy-duty engines,
including Spark-ignition HDE, as
summarized in the following sections
and detailed in Sections IV.A and IV.B.1
of this preamble.365 Engine
manufacturers would continue to have
the flexibility to participate in EPA’s
ABT program. We are proposing to
update our ABT provisions in part 1036,
subparts B and H, to reflect our
proposed standards and useful life
periods (see Section IV.G of this
preamble). We are also proposing family
emission limit (FEL) caps for NOX in
our proposed ABT program as described
in the following sections.
i. Proposed Updates to the Federal Test
Procedure and Standards
We propose to update 40 CFR part
1036, including the test procedure
provisions of part 1036, subpart F, to
apply for criteria pollutant testing. We
propose that manufacturers would use
the current FTP drive schedule of
Appendix II of part 1036.366 As part of
migrating the FTP drive schedule from
part 86 to part 1036 in the recent HD
Technical Amendment rulemaking,367
negative torque values were replaced
with closed throttle motoring but there
was no change to the weighting factors
or drive schedule speed values. As
shown in Table III–22, we are coproposing two options to update our
Spark-ignition HDE exhaust standards
for the FTP duty cycle. The proposed
Spark-ignition HDE exhaust standards
maintain our fuel-neutral approach with
standards that are numerically identical
to the two steps of the proposed
compression-ignition engine standards
over our proposed lengthened Sparkignition HDE useful life periods.368
TABLE III–22—PROPOSED SPARK-IGNITION HDE EXHAUST EMISSION STANDARDS OVER THE FTP DUTY CYCLE
NOXa
(mg/hp-hr)
Scenario
Model year
Proposed Option 1 ...........
2027–2030 .......................
2031 and later .................
2027 and later .................
Proposed Option 2 ...........
PM
(mg/hp-hr)
35
20
50
HC
(mg/hp-hr)
5
5
5
CO
(g/hp-hr)
60
40
40
Useful life
(miles/years)
6.0
6.0
6.0
155,000/12
200,000/15
150,000/10
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a Engine families participating in the ABT program would be subject to a NO FEL cap of 150 mg/hp-hr for MYs 2027–2030 under proposed
X
Option 1 or for MYs 2027 and later under proposed Option 2, and 50 mg/hp-hr for MYs 2031 and later under proposed Option 1.
Our analysis of recent SI HDE
certification data suggests that the
proposed Options 1 and 2 standards are
already nearly achievable for the
existing useful life mileage values using
emission control technologies available
today. All SI heavy-duty engines
currently on the market use a three-way
catalyst (TWC) to simultaneously
control NOX, HC, and CO emissions.369
We project manufacturers would
continue to use TWC technology and
would adopt advanced catalyst
washcoat technologies and refine their
existing catalyst thermal protection (fuel
enrichment) strategies to prevent
damage to engine and catalyst
components over our proposed longer
useful life. Our feasibility analysis in
Section III.D.3 describes the derivation
of the proposed standards, including
results from our SI technology
demonstration program showing the
feasibility of meeting these standards up
to and beyond our proposed Options 1
and 2 useful life mileage values.
364 CARB’s HD Omnibus rulemaking included
‘‘in-use thresholds’’ (i.e., ‘‘off-cycle standards’’ in
this proposal) for heavy-duty Otto-cycle engines.
We request comment on setting off-cycle standards
for Spark-ignition HDE. We are not proposing a
manufacturer-run in-use testing program for Sparkignition HDE at this time, though we may consider
it in future rulemakings. See California Air
Resources Board. Staff Report: Initial Statement of
Reasons-Public Hearing to Consider the Proposed
Heavy-Duty Engine and Vehicle Omnibus
Regulation and Associated Amendments. June 23,
2020. page III–33. Available online: https://
ww2.arb.ca.gov/rulemaking/2020/
hdomnibuslownox.
365 We are proposing to migrate the current
alternate standards for engines used in certain
specialty vehicles from 40 CFR 86.007–11 and
86.008–10 into 40 CFR 1036.605 without
modification. See Section XII.B of this preamble for
a discussion of these standards and options for
which we are requesting comment.
366 Note that we are proposing to rename this
appendix to Appendix B to part 1036.
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ii. Proposed Updates to Engine Mapping
Test Procedure
As noted in Section III.D.1,
manufacturers use the engine fuel
mapping procedures of 40 CFR 1065.510
for certification. In Chapter 2.3.2 of our
draft RIA, we describe torque variability
that can result from the electronic
controls used in SI engines. We are
proposing updates to the engine
mapping test procedure for heavy-duty
engines to require that the torque curve
established during the mapping
procedure for highway heavy-duty
engines be representative of the highest
367 86
FR 34311, June 29, 2021.
proposed useful life periods are based on
the operational life of the engines and differ by
primary intended service class. See Section IV.A of
this preamble for a discussion of our proposed
useful life periods.
369 See Chapter 1.2 of the draft RIA for a detailed
description of the TWC technology and other
strategies HD SI manufacturers use to control
criteria emissions.
368 Our
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torque level possible when using the
manufacturer’s recommended fuel grade
(e.g., regular unleaded, 87 octane).
Specifically, our proposed update to 40
CFR 1065.510(b)(5)(ii) would require
manufacturers to disable any electronic
controls that they report to EPA as an
auxiliary emission control device
(AECD) that would impact peak torque
during the engine mapping
procedure.370 We are proposing these
updates to apply broadly for all engines
covered under part 1065 (see 40 CFR
1065.1). Section XII.I of this preamble
includes a discussion of proposed
revisions to part 1065.
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iii. Proposed Supplemental Emission
Test and Standards
As discussed in Chapter 1 of the draft
RIA, SI engines maintain stoichiometric
air-fuel ratio control for a majority of the
points represented on a fuel map.
However, engine manufacturers
program power enrichment and catalyst
protection enrichment commands to
trigger additional fuel to be delivered to
the engine when either the engine
requires a power boost to meet a load
demand or high exhaust temperatures
activate thermal protection for the
catalyst. Generally, these strategies
temporarily allow the engine to deviate
from its ‘‘closed loop’’ control of the airfuel ratio to increase the fraction of fuel
(i.e., fuel enrichment) and lower exhaust
temperatures or increase engine power.
Fuel enrichment is an effective means to
protect the catalyst and increase engine
power, but frequent enrichment events
can lead to high criteria pollutant
emissions and excessive fuel
consumption not captured in existing
test cycles. In Chapter 2.2 of the draft
RIA, we highlight the opportunities to
reduce emissions in high-load operating
conditions where engines often
experience enrichment for either
catalyst protection or a power boost.
Our feasibility discussion in Section
III.D.3 presents thermal management,
catalyst design, and engine control
strategies engine manufacturers can
implement to reduce enrichment
frequency and associated emissions to
meet our proposed standards.
Manufacturers implement enrichment
strategies in real world operation when
engines are above about 90 percent
throttle for a duration that exceeds
370 AECDs are defined in 40 CFR 1036.801 and
described in our proposed, migrated new paragraph
1036.115(h). Manufacturers report AECDs in their
application for certification as specified in our
proposed, migrated and updated § 1036.205(b).
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certain thresholds determined by the
manufacturer. The FTP duty cycle
currently used for engine certification
does not capture prolonged operation in
those regions of the engine map.
Historically, in light of the limited range
of applications and sales volumes of SI
heavy-duty engines, especially
compared to CI engines, we believed the
FTP duty cycle was sufficient to
represent the high-load and high-speed
operation of SI engine-powered heavyduty vehicles. As the market for SI
engines increases for use in larger
vehicle classes, these engines are more
likely to operate under extended highload conditions, causing us to more
closely examine the adequacy of the test
cycle in ensuring emissions control
under real world operating conditions.
The existing supplemental emission
test (SET) duty cycle, currently only
applicable to CI engines, is a ramped
modal cycle covering 13 steady-state
torque and engine speed points that is
intended to exercise the engine over
sustained higher load and higher speed
operation. We believe the SET
procedure, including updates proposed
in this rule, could be applied to SI
engines and we are proposing to add the
SET duty cycle and co-proposing two
options for new SET emission standards
for the Spark-ignition HDE primary
intended service class.371 This new
cycle would ensure that emission
controls are properly functioning in the
high load and speed conditions covered
by that duty cycle. The proposed SET
standards for Spark-ignition HDE are
based on the same SET procedure, with
the same proposed updates, as for
heavy-duty CI engines, and we request
comment on the need for any SI-specific
provisions. Specifically, we request
comment on the appropriateness of the
CI-based weighting factors that
determine the time spent (i.e., dwell
period) at each cycle mode. We
encourage commenters to submit data to
support any alternative dwell periods
we should consider for SI engines.
We received comments in response to
our ANPR discussion of the potential
addition of an SET test cycle for HD SI
engines.372 The commenter suggested
that additional test cycles to capture
sustained high load operation are not
necessary and deviations from the FTP
emission control strategies are
371 See
our proposed updates to the SET test
procedure in 40 CFR 1036.505.
372 See comments from Roush CleanTech (EPA–
HQ–OAR–2019–0055–0303) in our docket.
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17481
addressed through the case-by-case
AECD review process. While we agree
that this process is available during the
certification of an engine or vehicle, we
believe it is more effective to evaluate
the emission control system over
measured test cycles with defined
standards, where such test cycles are
available, rather than relying solely on
case-by-case identification by the
manufacturer and review by EPA of the
AECDs for each engine family. The
commenter describes a high load
enrichment AECD, which potentially
increases CO, NMHC and PM emissions
(see RIA Ch 3.2). However, the agency
is also concerned about the potential for
increased NOX emissions during high
load stoichiometric operation, where the
enrichment AECD is not active. The
current FTP transient cycle does not
sufficiently represent these high load
conditions, and we believe that the SET
cycle is appropriate for evaluating this
type of operation.
Similar to our fuel-neutral approach
for FTP, we are proposing to align the
SET standards for CI and SI engines, as
shown in Table III–23. Specifically, we
propose to adopt the SI HDE SET
standards for NOX and PM emissions
based on the demonstrated ability of CI
engines to control these emissions
under high load conditions. The
proposed Options 1 and 2 Sparkignition HDE standards for HC and CO
emissions on the SET cycle are
numerically equivalent to the respective
proposed FTP standards and are
intended to ensure that SI engine
manufacturers utilize emission control
hardware and calibration strategies that
maintain effective control of emissions
during high load operation.373 We
believe the proposed SET duty cycle
and standards would accomplish this
goal, and the level of our proposed
Options 1 and 2 HC and CO standards
are feasible over our proposed Options
1 and 2 useful life mileages based on
our HD SI technology demonstration
program summarized in Section
III.D.3.ii.b. We request comment on the
proposed SET test cycle and standards
for Spark-ignition HDE, and any
modifications we should consider to
adapt the current CI-based SET duty
cycle to SI HDEs.
373 Test results presented in Chapter 3.2.3 of the
draft RIA and summarized in Section III.D.3
indicate that these standards are achievable when
the engine controls limit fuel enrichment and
maintain closed loop control of the fuel-air ratio.
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TABLE III–23—PROPOSED SPARK-IGNITION HDE EXHAUST EMISSION STANDARDS OVER THE SET DUTY-CYCLE
Model year
Proposed Option 1 ...........
2027–2030 .......................
2031 and later .................
2027 and later .................
Proposed Option 2 ...........
PM
(mg/hp-hr)
35
20
50
HC
(mg/hp-hr)
5
5
5
As described in Chapter 3.2 of the
draft RIA, an idle test would assess
whether the main component of the SI
engine emission control system, the
catalyst, remains effective during
prolonged idle events. Heavy-duty SI
engines can idle for long periods during
loading or unloading of the vehicle
cargo or to maintain cabin comfort (i.e.,
heating or cooling) when the vehicle is
parked.
Our primary concern for extended
idle operation is that prolonged idling
events may allow the catalyst to cool
and reduce its efficiency resulting in
emission increases including large
emission increases on the driveaway
until the catalyst temperatures increase.
As discussed in the draft RIA, our recent
HD SI test program showed idle events
that extend beyond four minutes allow
the catalyst to cool below the light-off
temperature of 350 °C. The current
heavy-duty FTP and proposed SET duty
cycles do not include sufficiently long
idle periods to represent these realworld conditions where the exhaust
system cools below the catalyst’s lightoff temperature. We are proposing in a
new paragraph at 40 CFR 1036.115(j)(1)
to require the catalyst bed used in SI
HDEs to maintain a minimum
temperature of 350 °C to ensure
emission control during prolonged idle;
manufacturers would also be able to
request approval of alternative strategies
to prevent increased emissions during
idling. We believe this minimum
temperature requirement would
sufficiently ensure emission control is
maintained during idle, while
addressing ANPR commenter concerns
that our proposed idle requirements
should not require significant additional
test and certification costs.375 We
request comment on this proposal, as
well as additional or alternative
strategies, such an idle test cycle and
standard, that are capable of
representing real-world operation and
would address idle emissions not
observed or measured on the current
and proposed duty cycles. Commenters
are encouraged to include data that
represents engines expected to be
available in the MY 2027 and later
timeframe.
We recognize that over the next
decade there may be an added incentive
to generally reduce idling as a
compliance strategy to meet EPA’s
heavy-duty greenhouse gas standards.
Widespread adoption of idle reduction
technologies, such as engine stop-start,
may reduce the frequency and duration
of prolonged idle and reduce the need
for exhaust temperature thresholds.
However, these idle reduction strategies
may also cause emission increases when
the engine is restarted, where the
catalyst and oxygen sensors may have
cooled and require a warm-up period.
We request comment, including relevant
data, on the expected adoption rate of
idle reduction technologies (e.g., stopstart) in the heavy-duty sector and the
374 We are proposing to migrate the current IRAF
provisions into a new section 40 CFR 1036.522.
375 Roush comments (EPA–HQ–OAR–2019–0055–
0303).
We are also considering other
approaches to address emissions from
enrichment events during high load
operation. Our current provisions in 40
CFR 86.004–28(j) require engine
manufacturers to account for emission
increases that are associated with
aftertreatment systems that infrequently
regenerate.374 Compression-ignition
engine manufacturers currently apply
these infrequent regeneration
adjustment factor (IRAF) provisions to
account for emission increases that may
occur when the DPFs used for PM
control on their engines require
regenerations. These infrequent
regeneration events use additional fuel
to temporarily heat the DPF and clean
the filter. Similar to the approach for
infrequent regeneration events, the
agency seeks comment on whether to
require manufacturers to apply
adjustment factors to SI FTP and/or SET
emission test results to quantify the HC,
CO, NOX, and PM emission increases
that occur due to enrichment AECDs.
These factors would be quantified in a
manner similar to that used in
developing IRAFs, where they are based
on the estimated real-world frequency
and the measured emissions impact of
these events.
iv. Proposed Idle Control for SparkIgnition HDE
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NOX
(mg/hp-hr)
Scenario
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CO
(g/hp-hr)
60
40
40
Useful life
(miles/years)
6.0
6.0
6.0
155,000/12
200,000/15
150,000/10
impact on criteria pollutant emissions
when these technologies are in use.
v. Proposed Powertrain Testing Option
for Hybrids
As summarized in Section III.B, we
are proposing to expand the existing
powertrain test procedures in 40 CFR
1037.550 to allow hybrid manufacturers
to certify their products as meeting
EPA’s criteria pollutant standards.376
The procedure updates are intended to
apply to both CI and SI-based hybrid
systems, but many of the default vehicle
parameters are based on CI systems. We
request comment on the need for SIspecific vehicle parameters such as
vehicle mass, drag coefficients, and
rolling resistance coefficients.
vi. Proposed Thermal Protection
Temperature Modeling Validation
Manufacturers utilize some form of
catalyst or critical exhaust component
temperature modeling within the ECM
to determine when to activate fuel
enrichment strategies to protect engine
and catalyst hardware from excessive
temperatures that may compromise
durability. Manufacturers typically
design these models during the engine
development process by monitoring the
actual temperatures of exhaust system
components that have been
instrumented with thermocouples
during dynamometer testing. In these
controlled testing conditions,
manufacturers can monitor
temperatures and stop the test to protect
components from damage from any
malfunctions and resulting excessive
temperatures. The accuracy of these
models used by manufacturers is critical
in both ensuring the durability of the
emission control equipment and
preventing excessive emissions that
could result from unnecessary or
premature activation of thermal
protection strategies.
The existing regulations require any
catalyst protection strategies adopted by
HD SI engine manufacturers to be
reported to EPA in the application for
certification as an AECD.377 The engine
376 See Chapter 2 of the draft RIA for a detailed
description of the powertrain test procedure.
377 See 40 CFR 86.094–21(b)(1)(i) and our
proposed migration of those provisions to 40 CFR
1036.205(b).
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controls used to implement these
strategies often rely on a modeling
algorithm to predict high exhaust
temperatures and to disable the catalyst,
which can change the emission control
strategy and directly impact real world
emissions. During the certification
process, manufacturers typically
disclose the temperature thresholds of
the critical components that need
thermal protection and the parameter
values (e.g., time and temperature) at
which the model activates the
protection strategy. The agency has
historically determined the
appropriateness of these temperature
limits based on information from engine
manufacturers and component
suppliers. We are proposing to
standardize the process during
certification of how a manufacturer
discloses and validates a thermal
protection model’s performance.
In order to ensure that a
manufacturer’s model accurately
estimates the temperatures at which
thermal protection modes are engaged,
the agency is proposing a validation
process in a new paragraph 40 CFR
1036.115(j)(2) that would document the
model performance during certification
testing. The proposed validation process
would require manufacturers to record
component temperatures during engine
mapping and the FTP and proposed SET
duty cycles and a second-by-second
comparison of the modeled temperature
and the actual component temperature
applications and submit as part of their
certification. We propose that
manufacturers must show that the
measured component temperatures and
the software-derived temperature model
estimates are within 5 °C. This
limitation on temperature differential is
proposed to prevent model-based
AECDs from being overly conservative
in their design such that catalyst
protection and resulting emissions
increases due to fuel enrichment is
triggered at lower temperatures than
necessary. Manufacturers would be
exempt from this model validation
requirement for all engines that
continuously monitor component
temperatures via temperature sensors in
lieu of thermal protection modeling.
As described in Section IV.C, we are
proposing to expand the list of OBD
parameters accessible using a generic
scan tool. We are proposing that SI
engine manufacturers monitoring
component temperatures to engage
thermal protection modes would make
the component temperature parameters
(measured and modeled, if applicable)
publicly available, as specified in a new
40 CFR 1036.110(c)(4).
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The agency seeks comment on this
model validation proposal, including
data that shows the frequency of
preventable enrichment occurrences.
We request comment on our proposed
temperature allowance of 5 °C and
whether we should require a specific
type of thermocouple to measure the
component temperatures. We also
request comment on whether we should
specify a method to filter temperature
data to account for transient engine
speed conditions. The agency also seeks
comment on requiring manufacturers to
incorporate temperature sensors on all
production engines to continuously
measure the temperature of any exhaust
component that is currently protected
by use of an enrichment strategy instead
of relying on software models to
estimate temperature. Currently,
temperature sensors are used in
production compression-ignition
emission control systems and some
light-duty SI applications.
vii. Proposed OBD Flexibilities
We recognize that there can be some
significant overlap in the technologies
and control systems adopted for
products in the chassis-certified and
engine-certified markets. These vehicles
may share common engine designs and
components, and their emission control
systems may differ only in catalyst
sizing and packaging and the calibration
strategies used to meet the chassis- or
engine-based emission standards.
We are proposing to further
incentivize HD SI engine manufacturers
to adopt their chassis-certified
technologies and approaches in their
engine-certified products so that the
emission control strategies of their two
product lines are more closely aligned.
Specifically, we are proposing to limit
the need for duplicate OBD certification
testing if a manufacturer’s chassis- and
engine-certified technology packages are
sufficiently similar. The current
regulations in 40 CFR part 86 distinctly
separate the OBD requirements based on
GVWR. Under 40 CFR 86.007–17,
engines used in vehicles at or below
14,000 lb GVWR are subject to the
chassis-based OBD provisions of 40 CFR
86.1806. Engines in vehicles above
14,000 lb GVWR are subject to the
engine-based provisions of 40 CFR
86.010–18 and there is no pathway for
these larger vehicles to certify using the
chassis-based OBD provisions.
In addition to the general heavy-duty
OBD provisions proposed in new
section 40 CFR 1036.110, we are
proposing to allow vehicle
manufacturers the option to request
approval to certify the OBD of their
spark-ignition, engine-certified products
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17483
using data from similar chassis-certified
Class 2b and Class 3 vehicles that meet
the provisions of 40 CFR 86.1806–17. As
part of the approval request,
manufacturers would show that the
engine- and chassis-certified products
use the same engines and generally
share similar emission controls (i.e., are
‘‘sister vehicles’’). Under this proposal,
manufacturers would still be required to
submit a separate application for
certification for their engine-certified
products, but EPA may approve the use
of OBD testing data from sister vehicles
at or below 14,000 lb GVWR class for
the engine-certified products. We
request comment on any additional
provisions or limitations we should
consider adopting related to
aftertreatment characteristics, chassis
configurations, or vehicle classes when
evaluating a manufacturer’s request to
share OBD data between engine- and
chassis-certified product lines.
Specifically, we request comment,
including data, on the impact of varying
vehicle components such as
transmissions, axle ratios, and fuel tank
sizes on the OBD system. Finally, we
request comment on additional
compliance provisions, beyond OBD,
that could be streamlined for these sister
vehicles.
viii. Potential Off-Cycle Standards for
Spark-Ignition HDE
As described in Section III.C, CI
engines have been subject to not-toexceed (NTE) standards and in-use
testing requirements for many years. In
Section III.C.2, we propose new offcycle standards and updated in-use test
procedures for CI engines. The proposed
in-use test procedures in 40 CFR part
1036, subpart E, include the steps to
perform the manufacturer-run field
testing program for CI engines as
migrated and updated from 40 CFR part
86, subpart T. The in-use procedures are
based on a new moving average window
(MAW) procedure in 40 CFR 1036.515
that separates in-use operation into idle,
low load and medium/high load bins.
For SI engines, we request comment
on setting off-cycle standards that
would be based on an approach similar
to the one taken by CARB in their HD
Omnibus rulemaking.378 The Omnibus
rule includes ‘‘in-use thresholds’’ (i.e.,
off-cycle standards) for HD Otto cycle
engines based on the laboratory-run FTP
and SET duty cycles, and manufacturers
378 California Air Resources Board. Staff Report:
Initial Statement of Reasons-Public Hearing to
Consider the Proposed Heavy-Duty Engine and
Vehicle Omnibus Regulation and Associated
Amendments. June 23, 2020. page III–33. Available
online: https://ww2.arb.ca.gov/rulemaking/2020/
hdomnibuslownox.
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may comply by attesting to meeting the
in-use thresholds in their application for
CARB certification. The CARB in-use
thresholds apply to emissions measured
over a shift day and processed into a
single bin of operation. The thresholds
from the single HD Otto cycle engine
bin match CARB’s standards in the
medium/high load in-use bin for CI
engines.
We are not proposing to include
Spark-ignition HDE in our
manufacturer-run field testing program
at this time, and we currently lack inuse data to assess the feasibility of doing
so, but we may consider it in a future
rulemaking. We request comment on
adopting in-use provisions similar to
those for HD Otto cycle engines in
CARB’s program. Specifically, we
request comment on allowing SI HDE
manufacturers to attest to compliance
with off-cycle standards in the
application for certification and on not
including SI HDE in our manufacturerrun field testing program. We request
comment, including data, on the
appropriate level of off-cycle standards
we should consider for Spark-ignition
HDE. Table III–24 presents a potential
set of single bin off-cycle standards for
Spark-ignition HDE that match the
medium/high load in-use bin standards
of proposed Options 1 and 2 for CI
engines and similarly apply conformity
factors to the proposed FTP and SET
duty cycle standards for each pollutant
(i.e., 2.0 for MY 2027 through 2030 and
1.5 for MY 2031 and later under Option
1, and 1.5 for MY 2027 and later under
Option 2). We request comment on
these or other off-cycle standards we
should consider for Spark-ignition HDE,
including whether we should include
additional in-use bins if we finalize LLC
or other duty cycles in the future.
TABLE III–24—POTENTIAL OFF-CYCLE EXHAUST EMISSION STANDARDS FOR SPARK-IGNITION HDE
Model year
Proposed Option 1 ............................
2027–2030 ........................................
2031 and later ..................................
2027 and later ..................................
Proposed Option 2 ............................
While we are not proposing off-cycle
standards or a manufacturer-run in-use
testing program for Spark-ignition HDE,
we are soliciting comment on draft
regulatory text that could be included in
40 CFR 1036.104 and 1036.515 and in
40 part CFR 1036, subpart E, with
potential in-use provisions for Sparkignition HDE.379 Even without a
regulatory requirement for
manufacturers to perform field testing,
these test procedures would be valuable
for Spark-ignition HDE manufacturers or
EPA to compare in-use emissions to the
duty cycle standards. Manufacturers
could also use the procedures to verify
their DF under the proposed PEMS
testing option in 40 CFR 1036.246. We
request comment on adopting in-use test
procedures and setting off-cycle
standards for Spark-ignition HDE,
including data to support the
appropriate level of the standards.
jspears on DSK121TN23PROD with PROPOSALS2
NOX
(mg/hp-hr)
Scenario
ix. Potential Low Load Cycle and
Standards
Heavy-duty gasoline engines are
currently subject to FTP testing, and we
are proposing a SET procedure to
evaluate emissions performance of HD
SI engines under the sustained high
speeds and loads that can produce high
emissions. We are also considering
whether a low-load cycle could address
the potential for high emissions from SI
engines when catalysts may not
maintain sufficient internal temperature
to remain effective.
379 Brakora,
Jessica. Memorandum to Docket
EPA–HQ–OAR–2019–0055. ‘‘Draft regulatory text
for potential off-cycle standards and in-use test
procedures for Spark-ignition HDE’’ July 21, 2021.
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Section III.B of this preamble
describes the LLC duty cycle and
standards we are proposing for HD
compression-ignition engines.380 In our
ANPR, we requested comment on the
need for a low-load or idle cycle in
general, and suitability of CARB’s
diesel-targeted low-load and clean idle
cycles for evaluating the emissions
performance of heavy-duty gasoline
engines. One commenter suggested the
higher exhaust temperatures of SI
engines made catalyst deactivation less
of a concern so that a low load cycle
was not warranted.381
As described in Section III.D.2.iv, we
believe the proposed catalyst
temperature control would effectively
address idle emissions, but we
recognize the value of demonstrating
catalyst effectiveness during periods of
prolonged idle and at low load,
including when the vehicle accelerates
from a stopped idle condition to higher
speeds. We are soliciting comment on
adopting a LLC duty cycle and
standards for HD SI engines in addition
to or in place of the idle control
proposed in Section III.D.2.iv. We
currently do not have test results
demonstrating HD SI engine
performance over the LLC duty cycle.
In considering Spark-ignition HDE
standards over the LLC duty cycle, we
solicit comment on applying LLC
standards over the useful life periods of
proposed Options 1 and 2 for the other
380 See 40 CFR 1036.104 for the proposed LLC
standards and § 1036.512 for the proposed test
procedure.
381 Roush comments (EPA–HQ–OAR–2019–0055–
0303).
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10
8
8
HC
(mg/hp-hr)
120
60
60
CO
(g/hp-hr)
12.0
9.0
9.0
Spark-ignition HDE standards. We also
solicit comment on adopting the same
numeric level of the standards for the
same pollutants under proposed
Options 1 and 2 for CI engines over the
proposed Spark-ignition HDE useful life
periods. We request comment on the
benefits and challenges of an LLC
standard for HD SI compliance, and
encourage commenters to include
emission performance data over the LLC
duty cycle or other cycles that they
believe would cause manufacturers to
improve the emissions performance of
their heavy-duty SI engines under lower
load operating conditions.
3. Feasibility Analysis for the Proposed
Exhaust Emission Standards
This section describes the
effectiveness and projected costs of the
control technologies that we analyzed in
developing our proposed Spark-ignition
HDE exhaust emission standards. In
evaluating technology feasibility, we
considered impacts on energy by
monitoring CO2 emissions, the lead time
manufacturers need to develop and
apply control strategies and implement
performance demonstrations, and the
need to maintain utility and safety of
the engines and vehicles.
Our feasibility analyses for the
proposed Options 1 and 2 FTP and SET
exhaust emission standards are based on
the HD SI technology demonstration
program summarized in this section and
detailed in Chapter 3.2.2.3 of the draft
RIA. Feasibility of the proposed FTP
standards is further supported by
compliance data submitted by
manufacturers for the 2019 model year.
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We also support the feasibility of the
proposed Options 1 and 2 SET
standards using engine fuel mapping
data from a test program performed by
the agency as part of the HD GHG Phase
2 rulemaking. See Chapter 3.2 of the
draft RIA for more details related to
these datasets.
i. Summary of Exhaust Emission
Technologies Considered
This section summarizes the specific
technologies and emission control
strategies we considered as the basis for
our proposed exhaust emission
standards. The technologies presented
in this section are described in greater
detail in Chapters 1 and 3 of the draft
RIA.
Our proposed Options 1 and 2 Sparkignition HDE exhaust emission
standards are based on the performance
of the technology packages widely
adopted for SI engines in chassiscertified vehicles today. We project
manufacturers would meet our
proposed standards by building on their
existing TWC-based emission control
strategies. Our technology
demonstration evaluated advanced
catalyst formulations, catalyst design
changes including light-off catalysts
located closer to the engine, engine
down-speeding, and engine calibration
strategies that can minimize enrichment
during high-load and accelerate light-off
for lower load and idle operations.
The catalyst system and related
exhaust components have progressed in
recent light-duty applications and are
currently able to tolerate significantly
higher exhaust gas temperatures while
still maintaining emission control over
the current useful life. We expect that
improved materials, such as the
advanced catalyst formulations
evaluated in our technology
demonstration, along with more robust
temperature management would result
in significant emission reductions and
engines that are able to meet the
proposed standards. The advanced
catalyst formulations we evaluated were
aged to 250,000 miles, which is longer
than the useful life mileages that would
apply under proposed Options 1 and 2
for Spark-ignition HDE.382
Engine down speeding can help avoid
the high speed, high exhaust gas
temperature conditions that typically
result in fuel enrichment due to engine
component durability and catalyst
thermal concerns. With the integration
of modern multi-speed electronically
controlled transmissions, this down
speeding approach is extremely feasible
and likely to also reduce engine wear
and improve fuel consumption with
little perceptible effect on performance
for commercial vehicle operation. In our
demonstration program, we reduced the
base engine’s manufacturer-stated
maximum test speed of 4715 RPM to
4000 RPM to evaluate the impact of
engine down-speeding.
ii. Projected Exhaust Emission
Technology Package Effectiveness
a. Technology Effectiveness Over the
FTP Duty Cycle
Our HD SI technology demonstration
program evaluated several pathways
manufacturers could use to achieve the
proposed Options 1 and 2 standards. As
shown in Table III–25, use of advanced
catalysts provided substantial NOX
emission reductions over the FTP duty
cycle beyond the performance
demonstrated by technologies on
recently certified engines.383 Engine
down-speeding further decreased CO
emissions while maintaining NOX,
NMHC, and PM control. Engine downspeeding also resulted in a small
improvement in brake specific fuel
consumption over the FTP duty cycle
reducing from 0.46 to 0.45 lb/hp-hr. See
Chapter 3.2.3 of the draft RIA for an
expanded description of the test
program and results.
TABLE III–25—EXHAUST EMISSION RESULTS FROM FTP DUTY CYCLE TESTING IN THE HD SI TECHNOLOGY
DEMONSTRATION
NOX
(mg/hp-hr)
Proposed Option 1 Standards (MY 2027–2030) .............................................
Proposed Option 1 Standards (MY 2031 and later) ........................................
Proposed Option 2 Standards (MY 2027 and later) ........................................
Base Engine with Advanced Catalyst a ...........................................................
Down-sped Engine with Advanced Catalyst b .................................................
a Base
PM
(mg/hp-hr)
35
20
50
19
18
NMHC
(mg/hp-hr)
5
5
5
4.8
4.5
60
40
40
32
35
CO
(g/hp-hr)
6.0
6.0
6.0
4.9
0.25
engine’s manufacturer-stated maximum test speed is 4,715 RPM; advanced catalyst aged to 250,000 miles.
engine’s maximum test speed lowered to 4,000 RPM; advanced catalyst aged to 250,000 miles.
jspears on DSK121TN23PROD with PROPOSALS2
b Down-sped
We expect manufacturers could
achieve similar emission performance
by adopting other approaches, including
a combination of calibration changes,
optimized catalyst location, and fuel
control strategies that EPA was unable
to evaluate in our demonstration
program due to limited access to
proprietary engine controls.
In addition to our demonstration
program, we evaluated the feasibility of
the proposed Options 1 and 2 FTP
standards by considering the
performance of recently-certified
engines. As detailed in Chapter 3.2.3.1
of the draft RIA, MY 2019 compliance
data over the FTP duty cycle included
the performance of six HD SI engine
families from four manufacturers,
representing the emission performance
of all gasoline-fueled HD SI engines
certified in MY 2019 as incomplete
vehicles (i.e., engine certified).
Table III–26 presents the
manufacturer-reported MY 2019 levels
for the three pollutants addressed by
TWCs: NOX, NMHC and CO.384 PM
emissions for most of these SI engines
were undetectable and reported as zero
for certification. In the table, we identify
the six certified engines by descending
NOX level and note that three of the six
engines, representing over 70 percent of
the MY 2019 engine-certified, gasolinefueled HD SI engines, achieve a NOX
level that is less than half the current
standard of 0.20 g/hp-hr (i.e., 200 mg/
hp-hr). When calibrating their engines,
SI manufacturers experience tradeoffs in
382 Proposed Option 1 includes a useful life of
155,000 miles or 12 years for model years 2027
through 2030 and 200,000 miles or 15 years for
model years 2031 and later. Proposed Option 2
includes a useful life of 150,000 miles or 10 years
for model years 2027 and later. See Section IV.A.
for the development of our proposed useful life
periods.
383 As presented later in this section, MY 2019
gasoline-fueled HD SI engine certification results
included NOX levels ranging from 29 to 160 mg/hphr at a useful life of 110,000 miles.
384 U.S. EPA. ‘‘Heavy-Duty Highway Gasoline and
Diesel Certification Data (Model Years: 2015–
Present)’’. Available online: https://www.epa.gov/
sites/production/files/2020-01/heavy-duty-gas-anddiesel-engines-2015-present.xlsx. Accessed June
2020.
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TWC performance for the three
pollutants and each manufacturer may
optimize their emission controls
differently while complying with
applicable emission standards. As
expected, the certification results show
no clear relationship between NMHC or
CO emissions and the level of reduced
NOX among the various engine
calibrations.
TABLE III–26—FTP DUTY CYCLE EMISSION LEVELS REPORTED FOR SIX ENGINE-CERTIFIED, GASOLINE-FUELED HD SI
ENGINES IN MY 2019
Cert Engine 1
Cert Engine 2
Cert Engine 3
Cert Engine 4
Cert Engine 5
Cert Engine 6
160
50
3.7
120
60
6.6
104
80
8.6
89
42
1.5
70
80
12.7
29
42
2.3
2%
20%
4%
20%
48%
5%
NOX (mg/hp-hr) a ......................................
NMHC (mg/hp-hr) a ..................................
CO (g/hp-hr) .............................................
Fraction of MY 2019 HD SI GasolineFueled Engine Sales ............................
a NO
X
and NMHC values are converted from g/hp-hr to mg/hp-hr to match the units of our proposed standards for NOX and HC, respectively.
To evaluate the NMHC and CO
emissions, we calculated an overall
average for each pollutant that includes
all engines, and separately averaged a
smaller subset of the three engines (i.e.,
Cert Engines 4–6) with the lowest NOX
levels. Table III–27 compares these two
averages with the EPA 2010 standards
and results from the engine family with
the best NOX emission performance of
the MY 2019 compliance data.
TABLE III–27—AVERAGE EMISSION PERFORMANCE FOR ENGINE-CERTIFIED, GASOLINE-FUELED HD SI ENGINES IN MY
2019
EPA 2010
standard
Pollutant
NOX (mg/hp-hr) a ..............................................................................................
NMHC (mg/hp-hr) a ..........................................................................................
CO (g/hp-hr) .....................................................................................................
a NO
X
Overall
average
200
140
14.4
Subset
average
95
59
5.9
Best NOX
performance
63
55
5.5
29
42
2.3
and NMHC values are converted from g/hp-hr to mg/hp-hr to match the units of our proposed standards for NOX and HC, respectively.
Comparing the results in Table III–26
to the averages in Table III–27, we see
that the overall average NMHC level of
59 mg/hp-hr and CO level of 5.9 g/hphr for the six engines are met by three
engine families today. We expect at least
one additional family could achieve the
overall average NMHC and CO levels
with calibration changes to adjust cold
start catalyst light-off timing and refine
the catalyst protection fuel enrichment
levels. The NMHC and CO emissions
averages for these MY 2019 engines
align with our MY 2027 proposed
Options 1 and 2 standards for those
pollutants. The emission levels of the
engine with the best NOX performance
are approaching the levels we are
proposing for our Option 1 MY 2031
standards. While these recent
certification results suggest it may be
feasible for some manufacturers to meet
the proposed Option 1 standards with
current engine technology, it is less
clear if the same emission levels could
be maintained at the proposed useful
life periods. We believe the combination
of our proposed Option 1 standards and
lengthened useful life would force some
level of improved component durability
or increased catalyst volumes beyond
what is available on current HD SI
engines and it will take additional time
for manufacturers to develop their
approach to complying.
b. Technology Effectiveness Over the
SET Duty Cycle
As noted in Section III.D.2.iii, we are
proposing Spark-ignition HDE standards
for the SET duty cycle to ensure
emissions are controlled under high
load and speed conditions. Our HD SI
technology demonstration program
evaluated emission performance over
the SET duty cycle. As shown in Table
III–28, the NOX and NMHC emissions
over the SET duty cycle were
substantially lower than the emissions
from the FTP duty cycle (see Table III–
25). Engine down-speeding improved
CO emissions significantly, while NOX,
NMHC, and PM remained low. Engine
down-speeding also resulted in a small
improvement in brake specific fuel
consumption over the SET duty cycle
reducing from 0.46 to 0.44 lb/hp-hr. See
Chapter 3.2.3 of the draft RIA for an
expanded description of the test
program and results.
TABLE III–28—EXHAUST EMISSION RESULTS FROM SET DUTY CYCLE TESTING IN THE HD SI TECHNOLOGY
DEMONSTRATION
jspears on DSK121TN23PROD with PROPOSALS2
NOX
(mg/hp-hr)
Proposed Option 1 Standards (MY 2027–2030) .............................................
Proposed Option 1 Standards (MY 2031 and later) ........................................
Proposed Option 2 Standards (MY 2027 and later) ........................................
Base Engine with Advanced Catalyst a ...........................................................
Down-sped Engine with Advanced Catalyst b .................................................
a Base
PM
(mg/hp-hr)
35
20
50
8
5
NMHC
(mg/hp-hr)
5
5
5
7
3
engine’s manufacturer-stated maximum test speed is 4,715 RPM; advanced catalyst aged to 250,000 miles.
engine’s maximum test speed lowered to 4,000 RPM; advanced catalyst aged to 250,000 miles.
b Down-sped
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Similar to our discussion related to
the FTP standards, we expect
manufacturers could achieve similar
emission performance over the SET
duty cycle by adopting other
approaches, including a combination of
calibration changes, optimized catalyst
location, and fuel control strategies that
EPA was unable to evaluate due to
limited access to proprietary engine
controls.
To evaluate the impact of fuel
enrichment and supplement our SET
feasibility analysis, we created a
surrogate array of SET test points using
HD SI engine fuel mapping data from a
HD GHG Phase 2 test program (see
Chapter 3.2.3 of the draft RIA). The test
program tested a V10 gasoline engine on
an early version of EPA’s steady-state
fuel mapping procedure that requires
the engine to be run for 90 seconds at
each of nearly 100 speed and torque
points.385 The first 60 seconds at each
point allowed the engine and fuel
consumption to stabilize and the last 30
seconds were averaged to create the fuel
map point.
For this analysis, we evaluated three
subsets of the emissions data (NOX,
NMHC, and CO) over the range of
engine speeds and torque values. The
first subset of data included conditions
where the engine went into power
enrichment, as indicated by the air-fuel
ratio. The second subset of data
included conditions where the engine
controller activated a catalyst protection
fuel enrichment strategy before a power
enrichment strategy was enabled. The
third subset included only conditions
where the engine maintained
stoichiometric air-fuel ratio.
Peak torque points for each of these
data subsets were used to calculate the
A, B and C speeds and create three
unique sets of surrogate SET test points.
Emission rates for NOX, NMHC, and CO
shown in Table III–29 were calculated
by interpolating the data subsets at each
of the SET test points. Finally, the
results were weighted according to the
existing CI-based weighting factors
outlined in 40 CFR 86.1362.
TABLE III–29—EMISSION RATES CALCULATED FOR SURROGATE SET TEST POINTS FOR EACH DATA SUBSET
NOX
(mg/hp-hr)
Proposed Option 1 Standards (MY 2027–2030) .........................................................................
Proposed Option 1 Standards (MY 2031 and later) ...................................................................
Proposed Option 2 Standards (MY 2027 and later) ...................................................................
Power Enrichment Allowed ..........................................................................................................
Catalyst Protection with No Power Enrichment ..........................................................................
Stoichiometric Operation .............................................................................................................
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As observed in the surrogate SET test
data, any enrichment mode, whether for
power or catalyst protection purposes,
resulted in substantial NMHC and CO
emission increases from stoichiometric
operation. When the engine was
commanded into power enrichment
mode and no longer maintained
stoichiometric operation, NMHC and
CO emissions rose 10 and 50 times
higher, respectively. These results
suggest that it is feasible for
manufacturers to achieve low emission
levels over the 13 modes of an SET duty
cycle if their engines maintain
stoichiometric operation. This can be
accomplished with engine calibrations
to optimize the TWC tradeoffs and fuelair control strategies to limit preventable
fuel enrichment.
iii. Derivation of the Proposed
Standards
We are maintaining fuel neutrality of
the proposed standards by applying the
same numerical standards across all
primary intended service classes. The
proposed Options 1 and 2 NOX and PM
levels for the FTP and SET duty cycles
are based on the emission performance
of technologies evaluated in our HD CI
engine technology demonstration
program.386 We are basing the proposed
Options 1 and 2 FTP and SET standards
385 The final version of this test procedure is
outlined in 40 CFR 1036.535.
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20
50
11
19
28
NMHC
(mg/hp-hr)
60
40
40
110
30
10
CO
(g/hp-hr)
6.0
6.0
6.0
45.2
11.4
0.97
for HC and CO on HD SI engine
performance as described in Section
III.D.3.ii and summarized in this
section.
Results from our HD SI technology
demonstration program (see Table III–25
and Table III–28) show that the
proposed NOX standards based on our
CI engine feasibility analysis are also
feasible for HD SI engines over the FTP
and SET duty cycles for both options.
The proposed Option 1 MY 2031 NOX
standard was achieved by implementing
an advanced catalyst with minor
catalyst system design changes, and
NOX levels were further improved with
engine down-speeding. The emission
control strategies that we evaluated did
not specifically target PM emissions, but
we note that PM emissions remained
low in our demonstration. We project
HD SI engine manufacturers would be
able to maintain near-zero PM levels
with limited effort. We request comment
on challenges manufacturers may
experience to maintain effective PM
control, including duty cycles other
than FTP.
For proposed Option 1, starting in
model year 2027, we are proposing to
lower the HC and CO FTP standards
consistent with the overall average
NMHC and CO levels achieved by
engine-certified, gasoline-fueled HD SI
engines over the FTP cycle today (see
Table III–27). We note that the MY 2019
engine certified with the lowest NOX
(i.e., Cert Engine #6) is below our
proposed MY 2027 NOX standard (35
mg/hp-hr) and maintains NMHC and CO
emissions below those average levels on
the FTP cycle. We are proposing the
same standards of 60 mg HC/hp-hr and
6.0 g CO/hp-hr would apply over the
new SET duty cycle starting in MY
2027. We believe emission levels based
on average engine performance today
would be a low cost step to update and
improve emission performance across
all certified Spark-ignition HDE, and
serve as anti-backsliding standards as
manufacturers optimize their TWCs,
implement a new duty cycle, and
improve component durability in
response to the proposed longer useful
life periods. CO levels in our SET
demonstration were above the proposed
standard, but manufacturers have
opportunities to reduce CO below our
proposed standard by optimizing their
TWC calibrations and maintaining
stoichiometric conditions over more of
their high load operation (see Table III–
29).
Proposed Option 2 (MY 2027 and
later) and step 2 of proposed Option 1
(MY 2031 and later) include the same
proposed numeric HC standards of 40
386 Our assessment of the projected technology
package for compression-ignition engines is based
on both CARB’s and EPA’s technology
demonstration programs. See Section III.B for a
description of those technologies and test programs.
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mg HC/hp-hr and 6.0 g CO/hp-hr for the
FTP and SET duty cycles. For the FTP
duty cycle, results of our demonstration
program show that the proposed HC
standard would be achievable without
compromising NOX or CO emission
control (see Table III–25). For the SET
duty cycle, lower levels of NMHC were
demonstrated, but at the expense of
increased CO emissions in those higher
load operating conditions (see Table III–
28). The considerably lower NOX and
HC in our SET duty cycle demonstration
results leave enough room for
manufacturers to calibrate the tradeoff
in TWC emission control of NOX, HC,
and CO to reduce CO below our
proposed CO standard. For these
reasons, we are proposing the FTP
standard of 40 mg HC/hp-hr standard
apply over the SET duty cycle. Proposed
Options 1 and 2 generally represent the
range of lead time, standards, and useful
life periods we are currently considering
in this rule for HD SI engines.
We request comment on the proposed
Spark-ignition HDE FTP and SET
standards, including the
appropriateness of applying the same
numeric emission levels for both duty
cycles. Commenters suggesting more
stringent standards are encouraged to
provide data showing lower standards
are achievable at their suggested useful
life periods. We also request comment
on our approaches to maintain fuel
neutrality by proposing numerically
identical standards for heavy-duty CI
and SI engines.
iv. Summary of Costs To Meet the
Proposed Exhaust Emission Standards
To project costs for HD SI technology
packages manufacturers could adopt to
meet the proposed standards, we
combined manufacturers’ HD SI MY
2019 compliance data into salesweighted averages by vehicle category to
account for aftertreatment system
differences by engine. The discussion
below summarizes our estimate of the
technology costs to meet our proposed
Spark-ignition HDE standards. See
Chapter 3.2.3 of the draft RIA for an
expanded description of the projected
sales-weighted average catalyst
volumes, PGM loadings, and other
factors used to calculate our costs for
HD SI engines and Section V of this
preamble for a summary of how these
technology costs are included in the
overall cost of this proposal.
We calculated aftertreatment system
costs for four categories of SI engines.
The largest category, liquid-fueled SI
engines, includes engines fueled by
gasoline, ethanol, and ethanol blends,
and represents the majority of HD SI
engines on the market today. The
second category, gaseous-fueled SI
engines, includes engines fueled by
compressed natural gas (CNG) or
liquified petroleum gas (LPG). In
addition to the general gaseous-fueled SI
engines, we separately analyzed two
subsets of gaseous-fueled SI engines
(HHD and urban bus) that have unique
market shares and distinct
aftertreatment demands.
Table III–30 summarizes the projected
technology costs for HD SI engines to
meet our proposed standards. Chapter
3.2.3 of the draft RIA contains a more
detailed breakdown of the costs. Our
projected costs for the liquid-fueled SI
engines are based on the aftertreatment
system used in our HD SI technology
demonstration program (see Section
III.D.3). As shown in our demonstration
program, liquid-fueled SI engine
manufacturers could use the same
catalyst systems in both proposed
Options, including both steps (MY 2027
and 2031) of Option 1 to meet the
proposed exhaust emission standards,
so we projected a single cost. We
request comment, including data,
regarding calibration costs for
manufacturers to optimize their Option
1 MY 2027 systems to meet the
proposed Option 1 MY 2031 standards
and costs for manufacturers to
reprogram the existing electronics and
software to down-speed their multispeed transmissions. For this analysis,
we assumed these costs would be part
of the general research and development
costs for the rule and did not separately
quantify them. We did not make any
additional cost adjustments to account
for the proposed lengthened useful life,
since the aftertreatment system used in
the demonstration program represented
catalysts aged to 250,000 miles.
We projected that most of the gaseousfueled SI engines would include similar
aftertreatment system upgrades as the
liquid-fueled SI engines to meet the
proposed standards and those costs are
also summarized in Table III–30 and
detailed in the draft RIA. The HHD and
urban bus gaseous-fueled SI engine
categories in our analysis had lower
projected technology costs to meet the
proposed standards. These two subsets
include engines that were certified in
MY 2019 to California’s optional and
more stringent 0.02 g/hp-hr NOX
standard. We assumed no additional
technology would be needed for these
engines to meet the proposed standards
in future model years. Our projected
costs for these engines were limited to
durability improvements to the catalyst
substrate support structure (can
material, mat, seals, etc.) to meet the
requirements of our proposed
lengthened useful life mileages.
TABLE III–30—SUMMARY OF SPARK-IGNITION HDE DIRECT MANUFACTURING PACKAGE COSTS
Cost packages
(2019$)
Liquid fueled
SI engine
Baseline Technology .......................................................................................
Projected Technology ......................................................................................
Projected Technology Incremental ..................................................................
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4. Potential Alternative
We also considered the emissions
impact of an alternative (the
Alternative) that is more stringent than
our proposed Option 1 MY 2031
standards when considering the
combination of numeric level of the
standards, length of useful life, and lead
time (see Table III–31 through Table III–
33). The Alternative matches our
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SI engine
$322
732
410
proposed Option 1 MY 2031 FTP and
SET standards for NOX, PM, and CO,
but has lower (more stringent) HC
standards, and starts four years earlier
for all pollutant standards, in MY 2027.
The useful life and warranty mileages
for the Alternative are also longer than
those of proposed Option 1 for MYs
2031 and later SI engines. As shown in
Table III–25 and Table III–28, available
data indicate that the combination of
PO 00000
Gaseous fueled
$365
646
281
SI HHD
$3,348
3,376
28
SI urban bus
$2,511
2,531
20
NOX, HC, and CO emission levels over
the longer useful life period reflected in
the Alternative standards would be very
challenging to meet in the MY 2027
timeframe.
We believe the additional lead time
provided by the second step of the
proposed Option 1 MY 2031 standards,
combined with the higher numeric
standard for HC and the shorter useful
life mileage, results in the proposed
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Option 1 standards being both feasible
and technology forcing. Proposed
Option 1 represents the most stringent
range of lead time, standards, regulatory
useful life periods, and emission-related
warranty periods we are currently
considering in this rule for HD SI
engines unless we receive additional
data to support a conclusion that the
Alternative standards are feasible in the
MY 2027 timeframe.
TABLE III–31—COMPARISON OF FTP STANDARDS IN THE HD SI ENGINE PROPOSED OPTIONS AND ALTERNATIVE
NOX
(mg/hp-hr)
Scenario
Model years
Proposed Option 1 ............................
2027–2030 ........................................
2031 and later ..................................
2027 and later ..................................
2027 and later ..................................
Proposed Option 2 ............................
Alternative .........................................
PM
(mg/hp-hr)
35
20
50
20
HC
(mg/hp-hr)
5
5
5
5
CO
(g/hp-hr)
60
40
40
10
6.0
6.0
6.0
6.0
TABLE III–32—COMPARISON OF SET STANDARDS IN THE HD SI ENGINE PROPOSED OPTIONS AND ALTERNATIVE
NOX
(mg/hp-hr)
Scenario
Model years
Proposed Option 1 ............................
2027–2030 ........................................
2031 and later ..................................
2027 and later ..................................
2027 and later ..................................
Proposed Option 2 ............................
Alternative .........................................
PM
(mg/hp-hr)
35
20
50
20
HC
(mg/hp-hr)
5
5
5
5
CO
(g/hp-hr)
60
40
40
10
6.0
6.0
6.0
6.0
TABLE III–33—COMPARISON OF USEFUL LIFE AND EMISSIONS WARRANTY MILEAGES IN THE HD SI ENGINE PROPOSED
OPTIONS AND ALTERNATIVE
Model years
Proposed Option 1 .......................................................
2027–2030 ....................................................................
2031 and later ..............................................................
2027 and later ..............................................................
2027 and later ..............................................................
Proposed Option 2 .......................................................
Alternative .....................................................................
See Section 5.2.2. for more details on
how we used MOVES to model our
proposed options and alternative
scenarios for the inventory analysis. We
projected the same HD SI technology
costs would apply for proposed Options
1 and 2. We believe the range of the
proposed Options 1 and 2 standards
could be achieved with the same
advanced catalyst system from our
demonstration program with complete
access to calibration controls. That same
catalyst system was aged to cover the
range of useful life mileages included in
the proposed options. See Section V of
this preamble and Chapter 7 of the draft
RIA for a description of the overall costs
of the proposed options. Since we do
not currently have information to
indicate that the Alternative standards
are feasible in the MY 2027 timeframe
with the emission control technologies
we evaluated, we are not presenting an
analysis of the costs of the Alternative.
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Useful life
mileage
Scenario
5. Summary of Requests for Comment
For heavy-duty SI engines, we are
requesting comment regarding the cost,
feasibility, and appropriateness of our
proposed Options 1 and 2 standards,
duty cycles, and test procedure updates.
See the previous sections for specific
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requests for comment on each of those
topics. When submitting comments, we
request that commenters provide data,
where possible, or additional references
to support their positions.
We request comment on the
implementation years of the program,
the numeric levels of our proposed
standards for FTP and SET duty cycles,
and our approach to propose the same
numeric standards for the two duty
cycles and for both CI and SI engines.
We request comment on the proposed
changes to test procedures, including
the addition of the SET duty cycle and
the disabling of AECDs that impact peak
torque during engine mapping. We
request commenters to include data to
support recommended modifications to
the CI-based SET duty cycle or
powertrain test procedures for SI engine
testing. We also seek comment on
whether adjustment factors, similar to
IRAFs used for CI engines, should be
applied to SI duty cycle results to
account for the HC, CO, NOX, and PM
emission increases that may occur due
to enrichment AECDs.
We introduced several proposals in
this section intended to achieve
emission reductions without the need
for manufacturers to perform additional
PO 00000
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155,000
200,000
150,000
250,000
Warranty
mileage
110,000
160,000
110,000
200,000
tests. We are not proposing HD SI
standards over the low load cycle or an
idle test, but request comment on the
need for these emission performance
demonstrations in addition to or to
replace our proposed procedures. We
request comment on our proposed
requirement that manufacturers
maintain a catalyst temperature above
350 °C to ensure effective idle emission
control or if an idle test procedure
would be a better approach. Our
proposed process to validate the
accuracy of catalyst protection models is
based on a 5 °C temperature allowance.
We request comment on that allowance,
the need for more specific procedures or
technology specifications, and whether
we should require continuous
monitoring using temperature sensors
instead of allowing the use of models.
We are proposing flexibilities in OBD
certifications for integrated engine
manufacturers and request comment on
additional flexibilities or restrictions we
should consider.
E. Summary of Spark-Ignition HeavyDuty Vehicle Refueling Emission
Standards and Test Procedures
Compliance with evaporative and
refueling emission standards is
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demonstrated at the vehicle level. The
vehicle manufacturers that produce HD
SI engines sell complete vehicles and, in
some instances, sell incomplete vehicles
to secondary manufacturers. As noted in
the following section, we are proposing
refueling emission standards for
incomplete vehicles above 14,000 lb
GVWR under both proposed Options 1
and 2. These proposed standards would
apply over a useful life of 15 years or
150,000 miles, whichever occurs first,
consistent with existing evaporative
emission standards for these vehicles.
Evaporative and refueling emission
standards currently apply for complete
vehicles and we are not reopening or
proposing to change those requirements
in this rulemaking.
1. Current Refueling Emission Standard
and Test Procedures
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Spark-ignition engines generally
operate with volatile liquid fuel (such as
gasoline or ethanol) or gaseous fuel
(such as natural gas or LPG) that have
the potential to release high levels of
evaporative and refueling HC emissions.
As a result, EPA has issued evaporative
emission standards that apply to
vehicles powered by these engines.387
Refueling emissions are evaporative
emissions that result when the pumped
liquid fuel displaces the vapor in the
vehicle tank. Without refueling
emission controls, most of those vapors
are released into the ambient air. The
HC emissions emitted are a function of
temperature and the Reid Vapor
Pressure (RVP).388 The emissions
control technology which collects and
stores the vapor generated during
refueling events is the Onboard
Refueling Vapor Recovery (ORVR)
system.
Light-duty vehicles and chassiscertified complete heavy-duty vehicles
that are 14,000 lbs GVWR and under
have been meeting evaporative and
refueling requirements for many years.
ORVR requirements for light-duty
vehicles started phasing in as part of
EPA’s National Low Emission Vehicle
(NLEV) and Clean Fuel Vehicle (CFV)
programs in 1998.389 In EPA’s Tier 2
vehicle program, all complete vehicles
with a GVWR of 8,500 to 14,000 lbs
were required to phase-in ORVR
requirements between 2004 and 2006
387 40
CFR 1037.103.
Liston, American Petroleum Institute,
and Stanford Research Institute. A Study of
Variables that Effect the Amount of Vapor Emitted
During the Refueling of Automobiles. Available
online: https://books.google.com/books/about/A_
Study_of_Variables_that_Effect_the_
Amo.html?id=KW2IGwAACAAJ.
389 62 FR 31192 (June 6, 1997) and 63 FR 926
(January 7, 1998).
388 E.M.
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model years.390 In the Tier 3
rulemaking, all complete vehicles were
required to meet a more-stringent
standard of 0.20 grams of HC per gallon
of gasoline dispensed by MY 2022 (see
40 CFR 86.1813–17(b)).391 Enginecertified incomplete heavy-duty
vehicles that run on volatile liquid fuels
have evaporative emission standards
that phase in over model years 2018
through 2022, but the refueling
standards were optional for incomplete
vehicles.392
The current evaporative and refueling
emissions test procedures in 40 CFR
part 1066, subpart J, require that testing
occur in a sealed housing evaporative
determination (SHED) enclosure
containing the complete vehicle. This
procedure is used by all light-duty and
heavy-duty complete vehicles subject to
the refueling standards, and
manufacturers have designed and built
the SHEDs at their test facilities for
these vehicles. Since evaporative and
refueling emission control systems in
heavy-duty vehicles are often larger
versions of those used in light-duty
vehicles, EPA’s regulations allow
manufacturers to certify their vehicles
above 14,000 lb GVWR using an
engineering analysis in lieu of providing
test data.393
During a recent test program, EPA
learned that very few SHEDs are
available that could fit vehicles over
14,000 lb GVWR, as the length and
height of these vehicles exceed the
dimensions of most SHEDs.394 395
Additionally, the limited number of
large-volume SHEDs available at thirdparty laboratories have challenges in
accurately measuring refueling
emissions because of the very large
volume inside the enclosures.396 These
measurement challenges do not
currently impact manufacturers’ ability
to demonstrate compliance for current
evaporative emissions standards
390 65
FR 6698 (February 10, 2000).
FR 23414 (April 28, 2014) and 80 FR 0978
(February 19, 2015).
392 Complete heavy-duty vehicles above 14,000 lb
GVWR are subject to refueling standards starting in
model year 2022. EPA has not yet received any
certification applications for complete vehicles over
14,000 lb GVWR.
393 40 CFR 1037.103(c).
394 SGS-Aurora, Eastern Research Group, ‘‘Light
Heavy-Duty Gasoline Vehicle Evaporative
Emissions Testing.’’ EPA–420–R–19–017. December
2019.
395 U.S. Environmental Protection Agency.
‘‘Summary of ‘‘Light Heavy-Duty Gasoline Vehicle
Evaporative Emissions Test Program’’ ’’ EPA–420–
S–19–002. December 2019.
396 See Chapter 2.3 of the draft RIA for a summary
of this test program and the challenges of applying
a test procedure originally developed for light-duty
vehicles to much larger chassis that are certified as
incomplete vehicles.
391 79
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because the regulations allow
manufacturers to submit an engineering
analysis to demonstrate compliance in
lieu of testing their heavier vehicles,
and currently no HD SI engine
manufacturers certify complete vehicles
in the over-14,000 lb GVWR vehicle
class where testing is required.
2. Proposed Updates to Refueling
Requirements
As HD SI engines continue to improve
in their ability to reduce exhaust
emissions, evaporative emissions
become an increasingly significant
contributor to overall HC emissions. In
response to our ANPR, ORVR suppliers
commented in support of refueling
requirements for incomplete heavy-duty
vehicles, noting the industry’s
experience improving, testing, and
implementing the technology.397 We are
proposing refueling emission standards
for incomplete vehicles above 14,000 lb
GVWR starting in model year 2027 (see
40 CFR 1037.103). We propose that
these standards apply for a useful life of
15 years or 150,000 miles, whichever
occurs first, consistent with the current
useful life for evaporative emission
standards in 40 CFR 86.1805. We are not
proposing any change to the evaporative
emission standards or the useful life for
the evaporative standards. Since the
refueling and evaporative emission
standards are based on the use of similar
fuel system-based technologies, it is
appropriate that the useful life for the
refueling standards be the same as the
useful life for evaporative standards.
This approach to useful life for our
proposed refueling standards is
consistent with the ORVR suppliers’
comments.
Current refueling requirements are
limited to complete vehicles, and all
current heavy-duty SI engines for the
over-14,000 lb GVWR vehicle classes are
being certified as part of incomplete
vehicles. As a result, hydrocarbon
vapors from the largest HD SI engines
are uncontrolled each time these
vehicles are refueled. Results from a
recent EPA test program found refueling
emissions of more than 10 times the
current light-duty ORVR standard for
the two uncontrolled HD gasolinefueled vehicles tested.398 399 ORVR
397 See comments from the Manufacturers of
Emission Controls Association (EPA–HQ–OAR–
2019–0055–0365) and Ingevity Corporation (EPA–
HQ–OAR–2019–0055–0271).
398 SGS-Aurora, Eastern Research Group, ‘‘Light
Heavy-Duty Gasoline Vehicle Evaporative
Emissions Testing.’’ EPA–420–R–19–017. December
2019.
399 U.S. Environmental Protection Agency.
‘‘Summary of ‘‘Light Heavy-Duty Gasoline Vehicle
Evaporative Emissions Test Program’’ ’’ EPA–420–
S–19–002. December 2019.
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systems include mature technologies
that have been widely adopted in
vehicles below 8,500 lb GVWR since
model year 2000.400 As we present in
our feasibility discussion in Section
III.E.3.ii, the fuel systems of these larger
heavy-duty engines are similar to their
chassis-certified counterparts and we
expect manufacturers would generally
be able to scale their existing light-duty
systems to meet the needs of the larger
fuel tanks in their heavy-duty engine
products.
i. Proposed ORVR Test Procedure and
HC Standard
We are proposing a refueling emission
standard of 0.20 grams HC per gallon of
liquid fuel for incomplete vehicles
above 14,000 lb GVWR, which is the
same as the existing refueling standard
for complete vehicles.401 We note that
this proposed refueling emission
standard would apply to all liquidfueled Spark-ignition HDE, including
gasoline and ethanol blends.402 As
described in Section III.D.3, we believe
it is feasible for manufacturers to
achieve this standard by adopting largescale versions of the technology in use
on complete vehicles. We request
comment on our proposed standard.
The current provision in 40 CFR
1037.103(c) allows vehicles above
14,000 lb GVWR to demonstrate they
meet evaporative and optional refueling
standards using an engineering analysis
that compares the system to one
certified in a full-scale SHED
demonstration. We propose to continue
to allow manufacturers to demonstrate
they meet the proposed refueling
standards using an engineering analysis,
and manufacturers would continue to
use this provision in light of the SHED
testing challenges summarized in
Section III.E.1 and in Chapter 2.3 of the
draft RIA. Nonetheless, in general we
continue to view full-scale, vehicle
SHED testing as the most accurate
representation of real world evaporative
and refueling emissions and consider it
the preferred means of demonstrating
refueling emission control performance
for certification.
We are considering updates to adapt
the current test procedures to
accommodate vehicles in the greater
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400 65
FR 6698 (February 10, 2000).
our proposed updates to 40 CFR 1037.103.
402 We are not proposing changes to the current
refueling requirements that apply for gaseous-fueled
Spark-ignition HDE. Vehicles above 14,000 lb
GVWR that are fueled by CNG or LNG would
continue to meet the fueling connection
requirements (see 40 CFR 1037.103(d)) and fuel
tank hold-time requirements (see 40 CFR
1037.103(e)), respectively, and would be deemed to
comply with the newly applicable proposed
refueling standard.
401 See
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than 14,000 lb GVWR classes and to
address the challenges highlighted in
EPA’s test program.403 The light-duty
procedures require full-scale vehicle
testing using complete vehicles in SHED
enclosures. The current test procedures
and most existing SHED facilities were
designed to test passenger vehicles and
heavy-duty complete vehicles that are
much smaller than commercial vehicles
in the over-14,000 lb GVWR classes.
While a limited number of third-party
laboratories are available with larger
SHED facilities, we identified two key
updates needed to accurately adapt the
current refueling procedures to larger
SHEDs that would fit vehicles above
14,000 lb GVWR. As discussed in
Chapter 2.3 of the draft RIA, we need to
extend the mixing time for the larger
volume of ambient air to reach a
homogeneous distribution and identify
a means to accurately calculate the
diverse vehicle volumes that displace
air in the enclosure. We currently have
limited data to inform these updates and
request comment, including data, on
appropriate mixing times and
approaches to calculating air
displacement in larger SHED
enclosures. Additionally, we request
comment on other aspects of the current
test procedures that could be improved
for evaluating vehicles above 14,000 lb
GVWR.
We also request comment on the
conditioning procedure to prepare the
canister for testing. The current
preparatory cycle used by complete HD
vehicles is modeled after light-duty
vehicle driving patterns and vehicles
typically with much smaller fuel tanks
and canisters.404 The current
conditioning procedure is designed to
challenge the purge system in scenarios
such as heavy traffic, slow speeds and
start-stop events over shorter drive
distances and time. Heavy-duty
vehicles, with larger fuel tanks and
canisters, may drive more miles and
longer time periods and have greater
power demands that may help purge the
larger canisters more easily than
allowed in the current light duty vehicle
test. Commercial vehicles typically
experience more daily operation in
traffic and on roads delivering goods but
generally drive more miles and hours
daily and operate under higher loads,
which can accelerate the removal of
vapors stored in the canister system
from a diurnal or prior refueling event.
We request comment on a specific
canister conditioning cycle or
adjustments to the current conditioning
403 Chapter 2.3 of the draft RIA summarizes this
test program.
404 40 CFR 86.132–00.
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17491
cycle that would better represent real
world loading for heavy-duty vehicles
entering a refueling event.
We also request comment on
additional ORVR performance
demonstrations EPA should consider
adopting. One option would be to allow
manufacturers to evaluate the entire
ORVR system of an incomplete vehicle
(e.g., fuel tank, filler pipe, canister,
control valves) separate from the vehicle
body and chassis. Using an approach of
only testing refueling components,
manufacturers could use existing,
widely-available chassis testing SHED
enclosures, since there would no longer
be a need to design expanded test cell
volumes to accommodate the larger and
more diverse vehicle configurations
produced as incomplete vehicles.
Similarly, an ORVR components test
could also be performed in a smaller
scale SHED (sometimes referred to as a
‘‘mini-SHED’’ or ‘‘rig SHED’’), which is
allowed by CARB for certain
evaporative tests and was incorporated
by reference as a phase-in option for
evaporative emissions testing in our
Tier 3 light-duty rulemaking.405 A
smaller SHED enclosure provides a
simpler test methodology with further
reduced variability. Since testing the
refueling-related components
independent of the vehicle eliminates
the challenge of minimizing other
hydrocarbon sources not associated
with fuel or the fuel system (e.g., tires,
plastics, paints), we request comment
on the appropriate numeric level for the
standard if evaluated using this simpler
testing option, as the proposed standard
is currently based on a full-vehicle test
procedure. We request comment on
these component-focused options or
other alternatives, including specific
test procedures, numeric standards, and
appropriate canister conditioning cycles
that we should consider to represent
real world operation for these heavyduty vehicles.
ii. Impact on Secondary Manufacturers
For incomplete vehicles above 14,000
lb GVWR, the chassis manufacturer
performs the evaporative emissions
testing and obtains the vehicle
certificate from EPA. When the chassis
manufacturer sells the incomplete
vehicle to a secondary vehicle
manufacturer, the chassis manufacturer
provides specific instructions to the
secondary manufacturer indicating what
they must do to maintain the certified
configuration, how to properly install
components, and what, if any,
modifications may be performed. For
the evaporative emission system, a
405 40
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chassis manufacturer may require
specific tube lengths and locations of
certain hardware, and modifications to
the fuel tank, fuel lines, evaporative
canister, filler tube, gas cap and any
other certified hardware would likely be
limited.
We expect that the addition of any
ORVR hardware and all ORVR-related
aspects of the certified configuration
would continue to be managed and
controlled by the chassis manufacturer
that holds the vehicle certificate. The
engineering associated with all aspects
of the fuel system design, which would
include the ORVR system, is closely tied
to the engine design, and the chassis
manufacturer is the most qualified party
to ensure its performance and
compliance with applicable standards.
Example fuel system changes the OEM
may implement include larger canisters
bracketed to the chassis frame close to
the fuel tanks. Additional valves may be
necessary to route the vapors to the
canister(s) during refueling. Most other
evaporative and fuel lines would remain
in the same locations to meet existing
evaporative requirements. There may be
slightly different filler neck tube designs
(smaller fuel transfer tube) as well as
some additional tubes and valves to
allow proper fuel nozzle turn-off (click
off) at the pump, but this is not expected
to include relocating the filler neck.
Based on the comments received on the
ANPR, we believe these changes would
not adversely impact the secondary
manufacturers finishing the vehicles.406
The instructions provided by the
chassis manufacturer to the secondary
manufacturer to meet our proposed
refueling standards should include new
guidelines to maintain the certified
ORVR configuration. We do not expect
the new ORVR system to require
significant changes to the vehicle build
process, since chassis manufacturers
would have a business incentive to
ensure that the ORVR system integrates
smoothly in a wide range of commercial
vehicle bodies. Accordingly, we do not
expect that addition of the ORVR
hardware would result in any
appreciable change in the secondary
manufacturer’s obligations or require
secondary builders to perform
significant modifications to their
products.
3. Feasibility Analysis for the Proposed
Refueling Emission Standards
This section describes the
effectiveness and projected costs of the
406 See comments from the Manufacturers of
Emission Controls Association (EPA–HQ–OAR–
2019–0055–0365) and Ingevity Corporation (EPA–
HQ–OAR–2019–0055–0271).
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emissions technologies that we analyzed
for our proposed refueling standards.
Feasibility of the proposed refueling
standard of 0.20 grams of HC per gallon
is based on the widespread adoption of
ORVR systems used in the light-duty
and complete heavy-duty vehicle
sectors. As described in this section, we
believe manufacturers can effectively
scale the technologies to larger engine
applications to meet the proposed
standard. For our inventory analysis, we
assumed all heavy-duty gasoline-fueled
vehicles that are identified as LHD,
MHD and HHD regulatory subcategories
in MOVES would implement ORVR
systems starting in MY 2027 and we
adjusted the refueling emission rates for
those subcategories to reflect 100
percent implementation of a 0.20 grams
of HC per gallon of gasoline rate in MY
2027. See Chapter 5.2.2 of the draft RIA
for a discussion of our inventory model
updates. The proposed refueling
controls would lower refueling VOC and
benzene emissions by 88.5 percent by
2045 for heavy duty gasoline vehicles
over 14,000 lb GVWR. See the
discussion and table in Chapter 5.3.3 of
the draft RIA.
i. Summary of Refueling Emission
Technologies Considered
This section summarizes the specific
technologies we considered as the basis
for our analysis of the proposed
refueling emission standards. The
technologies presented in this section
are described in greater detail in
Chapter 1.2.3 of the draft RIA.
Instead of releasing HC vapors into
the ambient air, ORVR systems capture
HC emissions during refueling events
when liquid fuel displaces HC vapors
present in the vehicle fuel tank as the
tank is filled. These systems recover the
HC vapors and store them for later
purging from the system and use as fuel
to operate the engine. An ORVR system
consists of four main components that
are incorporated into the existing fuel
system: Filler pipe and seal, flow
control valve, carbon canister, and
purge system.
The filler pipe is the section of line
from the fuel tank to where fuel enters
the fuel system from the fuel nozzle.
The filler pipe is typically sized to
handle the maximum fill rate of liquid
fuel allowed by law and integrates
either a mechanical or liquid seal to
prevent fuel vapors from exiting through
the filler pipe to the atmosphere. The
flow control valve senses that the fuel
tank is getting filled and triggers a
unique low-restriction flow path to the
canister. The carbon canister is a
container of activated charcoal designed
to effectively capture and store fuel
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vapors. Carbon canisters are already a
part of HD SI fuel systems to control
evaporative emissions. Fuel systems
with ORVR would require additional
capacity, by increasing either the
canister volume or the effectiveness of
the carbon material. The purge system is
an electro-mechanical valve used to
redirect fuel vapors from the fuel tank
and canister to the running engine
where they are burned in the
combustion chamber.407
The fuel systems on over-14,000 lb
GVWR incomplete heavy-duty vehicles
are similar to those on complete heavyduty vehicles that are currently subject
to refueling standards. These
incomplete vehicles may have slightly
larger fuel tanks than most chassiscertified (complete) heavy-duty vehicles
and are somewhat more likely to have
dual fuel tanks. These differences may
necessitate greater ORVR system storage
capacity and possibly some unique
accommodations for dual tanks (e.g.,
separate fuel filler locations), as
commented by ORVR suppliers in
response to our ANPR.408
ii. Projected Refueling Emission
Technology Packages
The ORVR emission controls we
projected in our feasibility analysis
build upon four components currently
installed on incomplete vehicles above
14,000 lb GVWR to meet the Tier 3
evaporative emission standards: The
carbon canister, flow control valves,
filler pipe and seal, and the purge
system. For our feasibility analysis, we
assumed a 70-gallon fuel tank to
represent an average tank size of HD SI
incomplete vehicles above 14,000 lb
GVWR. A summary of the projected
technology updates and costs are
presented below. See Chapter 3.2 of the
draft RIA for additional details.
In order to capture the vapor volume
of fuel tanks during refueling, we
project manufacturers would increase
canister vapor or ‘‘working’’ capacity of
their liquid-sealed canisters by 15 to 40
percent depending on the individual
vehicle systems. If a manufacturer
chooses to increase the canister volume
using conventional carbon, we project a
canister meeting Tier 3 evaporative
emission requirements with
approximately 5.1 liters of conventional
carbon would need up to an additional
407 This process displaces some amount of the
liquid fuel that would otherwise be used from the
fuel tank and results in a small fuel savings. See
Chapter 7.2.2 of the draft RIA for our estimate of
the fuel savings from our proposed refueling
standards.
408 See comments from the Manufacturers of
Emission Controls Association (EPA–HQ–OAR–
2019–0055–0365) and Ingevity Corporation (EPA–
HQ–OAR–2019–0055–0271).
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1.8 liters of carbon to capture refueling
emissions from a 70-gallon fuel tank. A
change in canister volume to
accommodate additional carbon would
result in increased costs for retooling
and additional canister plastic, as well
as design considerations to fit the larger
canister on the vehicle. Alternatively, a
manufacturer could choose to add a
second canister for the extra carbon
volume to avoid the re-tooling costs. We
estimate projected costs for both a single
larger canister and two canisters in
series. Another approach, based on
discussions with canister and carbon
manufacturers, could be for
manufacturers to use a higher
adsorption carbon and modify
compartmentalization within the
existing shell to increase the canister
working capacity. We do not have data
to estimate the performance or cost of
higher adsorption carbon and so did not
include this additional approach in our
analysis.
The projected increase in canister
volumes assume manufacturers would
use a liquid seal in the filler pipe, which
is less effective than a mechanical seal.
For a manufacturer that replaces their
liquid seal with a mechanical seal, we
assumed an approximate 20 percent
reduction in the necessary canister
volume. Despite the greater
effectiveness of a mechanical seal,
manufacturers in the past have not
preferred this approach because it
introduces another wearable part that
can deteriorate, introduces safety
concerns, and may require replacement
during the useful life of the vehicle. To
meet the proposed ORVR standards,
manufacturers may choose the
mechanical seal design to avoid
retooling charges and we included it in
our cost analysis. We assumed a cost of
$10.00 per seal for a manufacturer to
convert from a liquid seal to a
mechanical seal. We assumed zero cost
in our analysis for manufacturers to
maintain their current liquid seal
approach for filler pipes. While some of
the largest vehicle applications with
unique tank locations or designs
without filler necks may need
additional hardware modifications to
provide enough back pressure to stop
the nozzle flow and avoid spitback, we
believe the cost is similar to converting
to a mechanical seal, and we did not
differentiate these low volume
applications in our cost analysis.
In order to manage the large volume
of vapors during refueling,
manufacturers’ ORVR updates would
include flow control valves integrated
into the roll-over/vapor lines. We
assumed manufacturers would, on
average, install one flow control valve
per vehicle that would cost $6.50 per
valve. And lastly, we project
manufacturers would update their purge
strategy to account for the additional
fuel vapors from refueling.
Manufacturers may add hardware and
optimize calibrations to ensure adequate
purge in the time allotted over the
preconditioning drive cycle of the
demonstration test.
Table III–34 presents the ORVR
system specifications and assumptions
used in our cost analysis, including key
characteristics of the baseline
incomplete vehicle’s evaporative
emission control system. Currently
manufacturers size the canisters of their
Tier 3 evaporative emission control
systems based on the diurnal test and
the Bleed Emission Test Procedure
(BETP).409 During the diurnal test, the
canister is loaded with hydrocarbons
over two or three days, allowing the
hydrocarbons to load a conventional
carbon canister (1500 GWC, gasoline
working capacity) at a 70 percent
efficiency. In contrast, a refueling event
takes place over a few minutes, and the
ORVR directs the vapor from the gas
tank onto the carbon in the canister at
a canister loading efficiency of 50
percent. For our analysis, we added a
design safety margin of 10 percent extra
carbon to our ORVR systems. While less
overall vapor mass may be vented into
the canister from the fuel tank during a
refueling event compared to the threeday diurnal test period, a higher amount
of carbon is needed to contain the faster
rate of vapor loaded at a lower
efficiency during a refueling event.
These factors were used to calculate the
canister volumes for the two filler neck
options in our cost analysis.
The assumed purge system updates
are also shown in Table III–34. The
diurnal drive cycle duration is 30
minutes and targets 200 bed volumes of
purge to clean the canister before the
evaporative emissions test. The bed
volumes of purge are multiplied by the
canister volume to calculate the total
target purge volume. The total purge
volume divided by the number of
minutes driving gives us the average
purge rate. An ORVR demonstration
would also require conditioning of the
canister in preparation for the ORVR
test. The current conditioning cycle
used by complete vehicles consists of a
97-minute drive cycle to prepare the
canister.410 However, as indicated in the
table, a larger target bed volume may be
needed to purge the larger canister
capacity required for ORVR.
TABLE III–34—ORVR SPECIFICATIONS AND ASSUMPTIONS USED IN THE COST ANALYSIS FOR HD SI INCOMPLETE
VEHICLES ABOVE 14,000 LB GVWR
Tier 3
Baseline
ORVR Filler Neck Options
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ORVR
Diurnal Heat Build ........................................................................................................................
RVP ..............................................................................................................................................
Nominal Tank Volume .................................................................................................................
Fill Volume ...................................................................................................................................
Air Ingestion Rate ........................................................................................................................
Mass Vented per heat build, g/d .................................................................................................
Mass Vented per refueling event ................................................................................................
Hot Soak Vapor Load ..................................................................................................................
Mass vented over 48-hour test ....................................................................................................
Mass vented over 72-hour test ....................................................................................................
1500 GWC, g/L (Efficiency) a .......................................................................................................
409 40
CFR 86.1813–17(a).
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410 Trucks with larger fuel tanks typically will
drive more miles in a day and between refueling
events. As noted in Section III.E.2, we are
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Diurnal
Mechanical
seal
Liquid seal
72–96 °F
9 psi
70 gallons
40%
........................
120
........................
5
227.2
323.3
70
80 °F
........................
........................
10% to 100%
0%
........................
255
........................
........................
........................
50
........................
........................
........................
........................
13.50%
........................
315
........................
........................
........................
50
requesting comment on updating our canister
preconditioning driving procedure in order to better
represent the operation of these larger vehicles.
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TABLE III–34—ORVR SPECIFICATIONS AND ASSUMPTIONS USED IN THE COST ANALYSIS FOR HD SI INCOMPLETE
VEHICLES ABOVE 14,000 LB GVWR—Continued
Tier 3
Baseline
ORVR Filler Neck Options
ORVR
Diurnal
Excess Capacity ..........................................................................................................................
Estimated Canister Volume Requirement, liters b
48-hour Evaporative only .....................................................................................................
72-hour Evaporative only .....................................................................................................
Total of 72-hour + ORVR c ...................................................................................................
Limiting Drive Cycle, minutes ......................................................................................................
Target Bed Volumes of Purge d ...................................................................................................
Total Purge Volume, liters e .........................................................................................................
Average Purge Rate, LPM f .........................................................................................................
BETP Purge .................................................................................................................................
Mechanical
seal
Liquid seal
10%
10%
10%
3.6
5.1
........................
30
200
1020
34
........................
5.6
97
646
3618
37
37
6.9
97
646
4457
46
46
a Efficiency
of conventional carbon.
Volume = 1.1(mass vented)/1500 GWC (Efficiency).
c ORVR adds .5 liters and 1.8 liters for Mechanical Seal and Liquid Seal respectively.
d ORVR estimated volumes based on ratio of increased driving distance in ORVR procedure and not necessarily reflective of necessary volumes to sufficiently purge canister.
e Total Purge Volume, Liters = canister volume, liters * Bed Volumes Purge.
f Average Purge Rate, LPM = Total Purge Volume, liters/Limiting Drive Cycle, minutes.
b Canister
The ORVR components described in
this section represent technologies that
we think most manufacturers would
adopt to meet our proposed refueling
requirements. It is possible that
manufacturers may choose a different
approach, or that unique fuel system
characteristics may require additional
hardware modifications not described
here, but we do not have reason to
believe costs would be significantly
higher than presented here. We request
comment, including data, on our
assumptions related to the increased
canister working capacity demands, the
appropriateness of our average fuel tank
size, the technology costs for the
specific ORVR components considered
and any additional information that can
improve our cost projections in the final
rule analysis.
iii. Summary of Costs To Meet the
Proposed Refueling Emission Standards
Table III–35 shows cost estimations
for the different approaches evaluated.
In calculating the overall cost of our
proposed program, we used $25, the
average of both approaches, to represent
the cost for manufacturers to adopt the
additional canister capacity and
hardware to meet our proposed
refueling emission standards for
incomplete vehicles above 14,000 lb
GVWR. See Section V of this preamble
for a summary of our overall program
cost and Chapter 7 of the draft RIA for
more details.
TABLE III–35—SUMMARY OF PROJECTED PER-VEHICLE COSTS TO MEET THE PROPOSED REFUELING EMISSION
STANDARDS
Liquid seal
New canister
Additional Canister Costs ................................................................................
Mechanical seal
Dual existing
canisters in
series
$20
$15
New canister
$8
Additional Tooling a ..........................................................................................
Flow Control Valves .........................................................................................
0.50
6.50
Seal ..................................................................................................................
0
0
10
Total b ........................................................................................................
27
22
25
Dual existing
canisters in
series
$8
0.50
6.50
a Assumes
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b Possible
the retooling costs are spread over a five-year period.
additional hardware for spitback requirements.
Incomplete vehicles above 14,000 lb
GVWR with dual fuel tanks may require
some unique accommodations to adopt
ORVR systems. A chassis configuration
with dual fuel tanks would need
separate canisters and separate filler
pipes and seals for each fuel tank.
Depending on the design, a dual fuel
tank chassis configuration may require a
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separate purge valve for each fuel tank.
We assume manufacturers would install
one additional purge valve for dual fuel
tank applications that also incorporate
independent canisters for the second
fuel tank/canister configuration and
manufacturers adopting a mechanical
seal in their filler pipe would install an
anti-spitback valve for each filler pipe.
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See Chapter 1.2.4.5 of the draft RIA for
a summary of the design considerations
for these fuel tank configurations. We
did not include an estimate of the
population or impact of dual fuel tank
vehicles in our cost analysis of our
proposed refueling emission standards.
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4. Summary of Requests for Comment
We are requesting comment regarding
the cost, feasibility, and appropriateness
of our proposed refueling emission
standard for incomplete vehicles above
14,000 lb GVWR. The proposed
standard is based on the current
refueling standard that applies to
complete heavy-duty gasoline-fueled
vehicles. We are proposing that
compliance with these standards may be
demonstrated under an existing
regulatory provision by using an
engineering analysis due to
uncertainties related to testing these
larger vehicles. We request comment on
approaches to adapt the current test
procedures used by lower GVWR
vehicles for vehicles above 14,000 lb
GVWR. Specifically, we are interested
in comments including data or
established procedures to calculate
appropriate mixing times and air
displacement in larger SHED
enclosures. We also request comment on
the appropriate conditioning procedure
for these larger vehicles. Finally, we
request comment on other testing
options we should consider for
manufacturers to demonstrate the
effectiveness of their ORVR systems on
incomplete vehicles above 14,000 lb
GVWR.
location in part 1036. In general, this
migration is not intended to change the
compliance program previously
specified in part 86, except as
specifically proposed in this
rulemaking. See our memorandum to
the docket for a detailed description of
the proposed migration.412
A. Regulatory Useful Life
In addition to emission standards and
test procedures discussed in Section III,
appropriate regulatory useful life
periods are critical to assure emission
performance of heavy-duty highway
engines. Our regulations require
manufacturers to perform durability
testing to demonstrate that engines will
meet emission standards not only at
certification but also over the full useful
life periods specified by EPA. Useful life
represents the period over which
emission standards apply for certified
engines, and, practically, any difference
between the regulatory useful life and
the generally longer operational life of
in-use engines represents miles and
years of operation without an assurance
that emission standards will continue to
be met.
In this section, we describe our
estimates of the length of operational
lives of heavy-duty highway engines,
which are almost double the current
useful life mileages in EPA’s regulations
IV. Compliance Provisions and
for all primary intended service classes.
Flexibilities
EPA is proposing to increase the
EPA certification is a fundamental
regulatory useful life mileage values for
requirement of the Clean Air Act for
new heavy-duty engines to better reflect
manufacturers of heavy-duty highway
real-world usage, extend the emissions
engines. EPA has employed significant
durability requirement for heavy-duty
discretion over the past several decades engines, and improve long-term
in designing and updating many aspects emission performance. Our proposed
of our heavy-duty engine and vehicle
longer useful life periods for heavy-duty
certification and compliance programs.
engines vary by engine class to reflect
In the following sections, we discuss
the different lengths of their estimated
several proposed provisions that we
operational lives. As described in
believe would increase the effectiveness Section III, the proposed numeric levels
of our regulations, including some
of the standards are the same across
opportunities to streamline existing
engine classes and are based on the
requirements. Unless explicitly stated
feasibility of achieving those standards
otherwise, the proposed provisions in
at the proposed useful life mileages.
this Section IV would apply to proposed Proposed Option 1 useful life periods
Options 1 and 2, as well as the full range would apply in two steps in MY 2027
of options in between them.
and MY 2031 and proposed Option 2
As noted in Section I, we are
useful life periods would apply in a
proposing to migrate our criteria
single step in MY 2027.
pollutant regulations for model years
For CI engines, the proposed Option
2027 and later heavy-duty highway
1 useful life mileage values for MY 2031
engines from their current location in 40 and later are based on data on the
CFR part 86, subpart A, to 40 CFR part
average periods to the first out-of-frame
1036.411 Consistent with this migration, rebuild for these engines. Our CI engine
the proposed compliance provisions
demonstration, which is based on the
discussed in this section refer to the
proposed regulations in their new
412 Stout, Alan; Brakora, Jessica. Memorandum to
411 As
noted in the following sections, we are
proposing some updates to 40 CFR parts 1037,
1065, and 1068 to apply to other sectors in addition
to heavy-duty highway engines.
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docket EPA–HQ–OAR–2019–0055. ‘‘Technical
Issues Related to Migrating Heavy-Duty Highway
Engine Certification Requirements from 40 CFR part
86, subpart A, to 40 CFR part 1036’’. October 1,
2021.
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17495
emission performance of an engine in
the Heavy HDE class, projects the
engine can achieve the proposed
standards for MY 2031 at the proposed
useful life mileage.413 Our
demonstration data does not currently
show that it is feasible to achieve the
proposed Option 1 MY 2027 standards
at the MY 2031 useful life mileages, and
the proposed Option 1 useful life
mileage values for MY 2027 through
2030 are approximately a midpoint
between the current useful life mileages
and our proposed Option 1 MY 2031
and later mileages.
Similarly, the proposed Option 1
would increase useful life mileages in
two steps for the proposed standards for
heavy-duty SI engines that are not
chassis-certified. Our proposed Option 1
first step for these SI engines in MY
2027 through 2030 would better align
with the current useful life mileages for
GHG emission standards applicable to
these engines and for chassis-certified
complete vehicles containing these
engines. The proposed Option 1 second
step for these SI engines in MY 2031
and later would be based on the
expected engine service life for heavyduty gasoline engines in the market
today. The SI demonstration program
showed that the proposed Option 1
standards are feasible over the proposed
Option 1 useful life mileages.
In our ANPR, we presented CI engine
rebuild data and noted that we intended
to propose useful life mileage values for
all categories of heavy-duty engines that
are more reflective of real-world usage.
Comments received on the ANPR
included varied support for increasing
engine useful life values. Environmental
organizations and state, local, and Tribal
air agencies largely supported
lengthened useful life, and many
supported aligning with CARB’s HD
Omnibus rulemaking. Among the
sixteen state, local, and Tribal
governments and related associations
that expressed support, the National
Tribal Air Association stated that longer
useful life requirements would lead to
longer design life targets for emissions
systems commensurate with actual
vehicle service lengths.414 The
International Council on Clean
Transportation (ICCT) commented that
EPA should harmonize useful life
requirements with California and stated
that it could be possible to double the
413 Demonstrating feasibility for the Heavy HDE
class indicates feasibility for the smaller CI engine
classes, Medium HDE, and Light HDE, which could
adopt similar technologies to meet the standards
and have shorter proposed useful life periods over
which to demonstrate the performance.
414 See comments from NTAA, Docket ID EPA–
HQ–OAR–2019–0055–0282.
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useful life of the emission control
systems with available technologies.415
Other commenters expressed cautious
support. The Manufacturers of Emission
Controls Association (MECA) and Motor
and Equipment Manufacturers
Association (MEMA) supported
extending useful life with a phased
approach that allows suppliers time to
design, test, and address issues with
their components’ durability beyond
today’s requirements.416 417 Several
commenters expressed concern related
to the cost of extending longer useful
life periods. The American Truck
Dealers Division of the National
Automobile Dealers Association
(NADA) stated that longer useful life
periods may be warranted given the
increasing number of miles heavy-duty
engines accumulate prior to engine
rebuild.418 NADA asked EPA to
carefully assess higher up-front engine
costs associated with longer useful life
periods and the potential for reduced
maintenance and repair costs resulting
from increased useful life. Volvo stated
that more durable components are not
available ‘‘to pull from the shelf’’ and
costs to extend the life of those
components could result in significant
costs either to improve the components
or incorporate a replacement as part of
the manufacturer’s scheduled
maintenance.419 Volvo also expressed
concern that second and third owners
may use the vehicles for applications
that could stress the engine and its
systems and threaten emissions
compliance within a lengthened useful
life. The Truck and Engine
Manufacturers Association (EMA) and
Cummins commented that EPA should
carefully evaluate the benefits of
extending the useful life period.420 421
EMA stated a longer useful life could
require the replacement of
aftertreatment systems during the
lengthened period.
We note that as manufacturers
develop compliance strategies to meet
our proposed emission standards and
415 See comments from ICCT, Docket ID EPA–
HQ–OAR–2019–0055–0304.
416 See comments from MECA, Docket ID EPA–
HQ–OAR–2019–0055–0365.
417 See comments from MEMA, Docket ID EPA–
HQ–OAR–2019–0055–0462.
418 See comments from NADA, Docket ID EPA–
HQ–OAR–2019–0055–0369.
419 See comments from Volvo, Docket ID EPA–
HQ–OAR–2019–0055–0463.
420 See comments from EMA, Docket ID EPA–
HQ–OAR–2019–0055–0273.
421 See comments from Cummins, Docket ID
EPA–HQ–OAR–2019–0055–0359.
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lengthened useful life periods, they
have the ability to design for increased
durability of their engine and emission
controls and to create maintenance
instructions describing how to clean,
repair, or replace emission components
at specified intervals subject to the
limitations in our proposed
maintenance provisions.422 To address
the feasibility of meeting the proposed
standards over the proposed useful life
periods, the technology demonstration
projects described in Section III of this
preamble include demonstrating the
durability and emissions performance of
CI and SI engines over mileages that
cover the range of useful life mileages
being considered. We believe our
proposed useful life periods are feasible
and would not require manufacturers to
adopt component replacement as part of
their critical emission-related
maintenance strategies.
1. History of Regulatory Useful Life
The Clean Air Act specifies that
emission standards under section 202(a)
‘‘shall be applicable to such vehicles
and engines for their useful life . . .
whether such vehicles and engines are
designed as complete systems or
incorporate devices to prevent or
control such pollution.’’ Practically, this
means that to receive an EPA certificate
of conformity under the CAA, a
manufacturer must demonstrate that an
engine or vehicle, including the
aftertreatment system, will meet each
applicable emission standard, including
accounting for deterioration, over the
useful life period specified in EPA’s
regulations. In addition, CAA section
207(c) requires manufacturers to recall
and repair vehicles or engines if the
Administrator determines that ‘‘a
substantial number of any class or
category of vehicles or engines, although
properly maintained and used, do not
conform to the regulations prescribed
under [section 202(a)], when in actual
use throughout their useful life (as
determined under [section 202(d)]).’’
Taken together, these sections define
two critical aspects of regulatory useful
life: (1) The period over which the
manufacturer must demonstrate
compliance with emissions standards to
obtain EPA certification, and (2) the
period for which the manufacturer is
subject to in-use emissions compliance
liability, e.g., for purposes of recall.
Manufacturers perform durability
422 See Section IV.B.5 of this preamble and
proposed 40 CFR 1036.125.
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testing to demonstrate that engines will
meet emission standards over the full
useful life. Manufacturers may perform
scheduled maintenance on their test
engines only as specified in the owner’s
manual. As part of the certification
process, EPA approves such scheduled
maintenance, which is also subject to
minimum maintenance intervals as
described in the regulation. See Section
IV.F for a description of the current and
proposed durability requirements and
Section IV.B.5 for more information on
our current and proposed maintenance
provisions. Manufacturer obligations
under recall are specified in 40 CFR
1068, subpart F, and we are not
proposing to update our recall
provisions.
EPA prescribes regulations under
CAA section 202(d) for determining the
useful life of vehicles and engines. CAA
section 202(d) provides that the
minimum useful life for heavy-duty
vehicles and engines is a period of 10
years or 100,000 miles, whichever
occurs first. This section authorizes EPA
to adopt longer useful life periods that
we determine to be appropriate. Under
this authority, we established useful life
periods for heavy-duty engines by
primary intended service class. As
introduced in Section I, heavy-duty
highway engine manufacturers identify
the primary intended service class for
each engine family by considering the
vehicles for which they design and
market their engines.423 Heavy-duty
compression-ignition engines are
distinguished by their potential for
rebuild and the weight class of the final
vehicles in which the engines are
expected to be installed.424 Heavy-duty
spark-ignition engines are generally
classified as a single ‘‘spark-ignition’’
service class unless they are designed or
intended for use in the largest heavyduty vehicles and are thereby
considered heavy heavy-duty
engines.425
423 See 40 CFR 1036.140 as referenced in the
definition of ‘‘primary intended service class’’ in 40
CFR 86.090–2.
424 As specified in the current 40 CFR
1036.140(a), light heavy-duty engines are not
designed for rebuild and are normally installed in
vehicles at or below 19,5000 pounds GVWR;
medium heavy-duty engines may be designed for
rebuild and are normally installed in vehicles from
19,501 to 33,000 lbs GVWR; heavy heavy-duty
engines are designed for multiple rebuilds and are
normally installed in vehicles above 33,000 pounds
GVWR.
425 See 40 CFR 1036.140(b).
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The following useful life periods
currently apply to the criteria pollutant
emission standards for heavy-duty
highway engines: 426 427
• 110,000 miles or 10 years for heavyduty spark-ignition engines and light
heavy-duty compression-ignition
engines
• 185,000 miles or 10 years for
medium heavy-duty compressionignition engines
• 435,000 miles, 10 years, or 22,000
hours for heavy heavy-duty
compression-ignition engines
In our 1983 rulemaking, which first
established class-specific useful life
values for heavy-duty engines and
vehicles, EPA adopted the principle that
useful life mileage values should reflect
the typical mileage to the first rebuild of
the engine (or scrappage of the engine
if that occurs without rebuilding).428
Significantly, this approach was
adopted at a time when diesel engine
emission control strategies relied mainly
on in-cylinder engine combustion
controls.
Over time, mileage values became the
primary metric for useful life duration.
This is because, due to advancements in
general engine durability, nearly all
heavy-duty engines reach the mileage
value in-use long before 10 years have
elapsed. The age (years) value has
meaning for only a small number of
low-annual-mileage applications, such
as refuse trucks. Also, manufacturer
durability demonstrations generally
target the mileage values, since
deterioration is a function of engine
work and hours rather than years in
service and a time-based demonstration
would be significantly longer in
duration than one based on applicable
mileage value.
In the 1997 rulemaking that most
recently increased heavy-duty engine
useful life, EPA included an hours426 See 40 CFR 86.004–2. EPA adopted useful life
values of 110,000, 185,000, and 290,000 miles for
light, medium, and heavy heavy-duty engines,
respectively, in 1983 (48 FR 52170, November 16,
1983). The useful life for heavy heavy-duty engines
was subsequently increased to 435,000 miles for
2004 and later model years (62 FR 54694, October
21, 1997).
427 The same useful life periods apply for heavyduty engines certifying to the greenhouse gas
emission standards, except that the spark-ignition
standards and the standards for model year 2021
and later light heavy-duty engines apply over a
useful life of 15 years or 150,000 miles, whichever
comes first. See 40 CFR 1036.108(d).
428 U.S. EPA, ‘‘Summary and Analysis of
Comments on the Notice of Proposed Rulemaking
for Revised Gaseous Emission Regulations for 1984
and Later Model Year Light-Duty Trucks and
Heavy-Duty Engines’’, July 1983, p 43.
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based useful life of 22,000 hours for the
heavy heavy-duty engine intended
service class. This unique criterion was
added to address the concern that urban
vehicles, particularly urban buses,
equipped with heavy heavy-duty
engines had distinctly different driving
patterns compared to the line-haul
trucks from which the agency based its
useful life value of 435,000 miles.429
Commenters in that rulemaking
indicated that urban bus average speed
was near 13 miles per hour. Considering
that speed, many of these bus engines
would reach the end of their operational
life or be candidates for rebuild before
the applicable mileage value or the 10year criterion is reached. The 22,000
hours value was adopted in lieu of a
proposed minimum useful life value of
290,000 miles for heavy heavy-duty
engines. Considering the current
435,000 useful life mileage for heavy
heavy-duty engines, the 22,000-hour
useful life value only has significance
for the small subset of vehicles
equipped with heavy heavy-duty
engines with an average speed of less
than 20 miles per hour.
In the Phase 1 GHG rulemaking, we
promulgated useful life periods for the
GHG emission standards for heavy-duty
highway engines and their
corresponding heavy-duty vehicles that
aligned with the current useful life
periods for criteria pollutant emission
standards.430 In the HD Phase 2 GHG
rulemaking, we extended the useful life
for Light HDV, light heavy-duty engines,
and spark-ignition engines for the GHG
emission standards to 15 years or
150,000 miles to align with the useful
life of chassis-certified heavy-duty
vehicles subject to the Tier 3
standards.431 See 40 CFR 1036.108 and
40 CFR 1037, subpart B, for the GHG
useful life periods that apply for heavyduty highway engines and vehicles,
respectively. We are not proposing
changes to the useful life periods for
GHG emission standards in this
rulemaking.
2. Identifying Appropriate Useful Life
Periods
Emission standards apply for the
engine’s useful life and manufacturers
must demonstrate the durability of
429 U.S. EPA, ‘‘Summary and Analysis of
Comments: Control of Emissions of Air Pollution
from Highway Heavy-Duty Engines’’, EPA–420–R–
97–102, September 1997, pp 43–47.
430 76 FR 57181, September 15, 2011.
431 See 79 FR 23414, April 28, 2014 and 81 FR
73496, October 25, 2016.
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engines to maintain certified emission
performance over their useful life. Thus,
the proposed emission standard options
presented in Section III must be
considered together with their
associated proposed useful life periods.
Larger useful life mileage values would
require manufacturers to demonstrate
emission performance over a longer
period and should result in effective
emission control over a greater
proportion of an engine’s operational
(sometimes referred to as ‘‘service’’) life.
Consistent with our approach to
adopting useful life mileages in the 1983
rulemaking, we continue to consider a
comprehensive out-of-frame rebuild to
represent the end of a heavy-duty CI
engine’s ‘‘first life’’ of operation. For SI
engines that are less commonly rebuilt,
engine replacement would be a more
appropriate measure of an engine’s
operational life. Our proposed Option 1
useful life values are based on the
expected operational life of the engine
or, for CI engines, an estimate of the
point at which an engine is typically
rebuilt. We expand on this approach in
the following sections. We discuss the
basis of proposed Option 2 useful life
values in Section IV.A.3.
i. Compression-Ignition Engine Rebuild
Data
In 2013, EPA commissioned an
industry characterization report on
heavy-duty diesel engine rebuilds.432
The report relied on existing data from
MacKay & Company surveys of heavyduty vehicle operators. In this report, an
engine rebuild was categorized as either
an in-frame overhaul (where the rebuild
occurred while the engine remained in
the vehicle) or an out-of-frame overhaul
(where the engine was removed from
the vehicle for more extensive
service).433 The study showed that the
mileage varied depending on the type of
rebuild. Rebuilding an engine while the
block remained in the frame was
typically done at lower mileage than
rebuilding an engine removed from the
vehicle. The results of the study by
vehicle weight class are presented in
Table IV–1.
432 ICF International, ‘‘Industry Characterization
of Heavy Duty Diesel Engine Rebuilds’’ EPA
Contract No. EP–C–12–011, September 2013.
433 Note that these mileage values reflect
replacement of engine components, but do not
include aftertreatment components. At the time of
the report, the population of engines equipped with
DPF and SCR technologies was limited to relatively
new engines that were not candidates for rebuild.
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TABLE IV–1—AVERAGE MILEAGE AND AGE AT FIRST REBUILD FOR HEAVY-DUTY CI ENGINES FROM 2013 EPA REBUILD
INDUSTRY CHARACTERIZATION REPORT
In-frame rebuild
Out-of-frame rebuild
Vehicle weight class
Mileage
Class
Class
Class
Class
Class
Class
3
4
5
6
7
8
.............................................................................................................
.............................................................................................................
.............................................................................................................
.............................................................................................................
.............................................................................................................
.............................................................................................................
McKay & Company does not collect
information on aftertreatment systems
(e.g., diesel oxidation catalysts, SCR
systems, or three-way catalysts), so
neither EPA’s 2013 report nor CARB’s
more recent report for their HD
Omnibus rulemaking include
aftertreatment system age
information.434 We consider the mileage
at rebuild or replacement of an engine
to represent the operational life of that
engine, including any aftertreatment
components that were part of its original
Years
216,900
236,800
298,300
332,200
427,500
680,200
certified configuration. We have no data
to indicate aftertreatment systems lose
functionality before engines are rebuilt
or replaced, and our technology
demonstrations in Section III show
aftertreatment catalysts are able to
maintain performance when bench-aged
to beyond the equivalent of current
useful life mileages.435
We averaged the mileages for these
vehicle classes according to EPA’s
primary intended service classes for
heavy-duty CI engines as defined in 40
Mileage
9.5
11.6
10.9
13.0
15.8
11.9
256,000
346,300
344,200
407,700
509,100
909,900
Years
9.5
10.3
11.9
10.6
13.2
8.9
CFR 1036.140. Specifically, we averaged
Classes 3, 4, and 5 to represent Light
HDE, Classes 6 and 7 to represent
Medium HDE, and Class 8 to represent
Heavy HDE. These values are shown in
Table IV–2 with the current useful life
mileages that apply to each intended
service class. As seen in the tables, the
study reported typical engine rebuild
mileages that are more than double the
current useful life mileages for those
classes.
TABLE IV–2—AVERAGE MILEAGE AT FIRST REBUILD FOR HEAVY-DUTY CI ENGINES BASED ON EPA INTENDED SERVICE
CLASSES
Primary intended service class
Light HDE (Vehicle Classes 3–5) ................................................................................................
Medium HDE (Vehicle Classes 6–7) ...........................................................................................
Heavy HDE (Vehicle Class 8) .....................................................................................................
a The
Mileage at first
out-of-frame
rebuild
250,667
379,850
680,200
315,500
458,400
909,900
Current useful
life mileage
a110,000
185,000
435,000
useful life mileage that applies for Light HDE for GHG emission standards is 150,000 miles. See 40 CFR 1036.108(d).
We note that Light HDE intended for
smaller vehicle classes are not designed
with cylinder liners to facilitate
rebuilding, suggesting they are more
likely to be scrapped at the end of their
operational life. The rebuilding report
notes that seven percent of the dieselfueled engines in the 2012 Class 3
vehicle population were removed from
the vehicle to be rebuilt, but does not
include data on the corresponding
number of engines or vehicles scrapped
in that year. We assume the mileage at
which an engine has deteriorated
enough to consider rebuilding would be
similar to the mileage of an engine
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Mileage at first
in-frame
rebuild
434 See Section IV.A.2.iii for a summary of the
CARB report that reflects engine rebuilds and
replacements occurring between calendar years
2012 and 2018.
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eligible for scrappage and both similarly
represent the operational life of an
engine for the purpose of this analysis.
ii. Spark-Ignition Engine Service Life
Data
The useful life mileage that applies
for GHG emission standards for Sparkignition HDE is 150,000 miles, which is
longer than the current useful life of
110,000 miles for criteria pollutant
emission standards for those same
engines.436 For our proposed Option 1
updates to the useful life for Sparkignition HDE criteria pollutant emission
standards, we considered available data
to represent the operational life of
435 See Section IV.F for a summary of catalyst
bench-aging procedures we are considering in this
proposal.
436 See 40 CFR 1036.108(d) for the GHG useful
life, and the definition of ‘‘useful life’’ in 40 CFR
86.004–2 for the criteria pollutant useful life.
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recent heavy-duty SI engines. A review
of market literature for heavy-duty
gasoline engines showed that at least
one line of engine-certified products is
advertised with a service life of 200,000
miles.437 Compliance data for MY 2019
indicate that the advertised engine
model represents 20 percent of the
Spark-ignition HDE certified for MY
2019. Additionally, CARB’s HD
Omnibus rulemaking cited heavy-duty
Otto-cycle engines (i.e., Spark-ignition
HDE) for vehicles above 14,000 lb
GVWR that were replaced during
calendar years 2012 through 2018 as
reaching more than 217,000 miles on
437 See, e.g., Isuzu Truck web page. ‘‘Isuzu
Commercial Vehicles: N-Series Gas Trucks.’’
Available online: www.isuzucv.com/en/nseries/
nseries_gas. Accessed February 28, 2020.
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average.438 The mileages in these two
examples are almost double the current
useful life for Spark-ignition HDE,
indicating many miles of operation
beyond the current useful life.
years 2012 through 2018 and reported
rebuild mileages for CI engine categories
that were similar to those described in
the Section IV.A.2.i. CARB also
included average replacement mileage
information for heavy-duty Otto-cycle
(HD SI) engines.440 The CARB/MacKay
& Company data is summarized in Table
IV–3.
iii. CARB HD Omnibus Useful Life
Values
The CARB HD Omnibus rulemaking,
finalized in August 2020, lengthens
useful life for heavy-duty CI and SI
engines in two steps.439 As part of their
rule, CARB analyzed recent MacKay &
Company survey data from calendar
TABLE IV–3—SUMMARY OF CARB/MACKAY & COMPANY ENGINE REBUILD AND REPLACEMENT MILEAGES FOR THE HD
OMNIBUS REGULATION a
Average
mileage at
rebuild or
replacement
Engine class
HD Otto (Spark-ignition HDE) (All Vehicle Classes above 14,000 lb GVWR) ...............................................................................
LHDD (Light HDE) (Vehicle Classes 4–5) ......................................................................................................................................
MHDD (Medium HDE) (Vehicle Classes 6–7) ................................................................................................................................
HHDD (Heavy HDE) (Vehicle Class 8) ...........................................................................................................................................
a CARB’s
217,283
326,444
432,652
854,616
naming conventions for HD engines differ from the those in this proposal; corresponding EPA names are noted in parentheses
Although the CARB HD Omnibus
program begins in MY 2024, the
program maintains the current useful
life values through MY 2026. Table IV–
4 summarizes the useful life values
finalized in the HD Omnibus rule for
heavy-duty Otto-cycle engines (HDO),
and light heavy-duty diesel (LHDD),
medium heavy-duty diesel (MHDD), and
heavy heavy-duty diesel (HHDD)
engines.
TABLE IV–4—CARB USEFUL LIFE MILEAGES FOR HEAVY-DUTY ENGINES IN THE HD OMNIBUS RULEMAKING a
Model year
HDO
(spark-ignition HDE)
LHDD
(light HDE)
MHDD
(medium HDE)
2024–2026 .........................
110,000 miles ....................
10 years ............................
110,000 miles ....................
10 years ............................
185,000 miles ....................
10 years ............................
2027–2030 .........................
155,000 miles ....................
12 years ............................
190,000 miles ....................
12 years ............................
270,000 miles ....................
11 years ............................
2031 and later ...................
200,000 miles ....................
15 years ............................
270,000 miles ....................
15 years ............................
350,000 miles ....................
12 years ............................
HHDD
(heavy HDE) b
435,000 miles.
10 years.
22,000 hours.
600,000 miles.
11 years.
30,000 hours.
800,000 miles.
12 years.
40,000 hours.
a CARB’s
naming conventions for HD engines differ from the those in this proposal; corresponding EPA names are noted in parentheses.
CARB adopted an intermediate useful life mileage of 435,000 miles for MY 2027 and later HHDD engines. See Section III.B for a discussion
of the standards at the intermediate and full useful life mileages.
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b
As seen in the table, CARB’s Omnibus
increases useful life first in MY 2027
with a second step in MY 2031. The
final useful life mileages in the CARB
regulation are the result of stakeholder
engagement throughout the
development of CARB’s HD Omnibus
rulemaking. In two 2019 public
workshops, CARB staff presented useful
life mileage values under consideration
that were longer than these final
mileages and, in their September 2019
presentation, very close to the engine
rebuild mileages.441 In response to
feedback from stakeholders indicating
concerns with availability of data for
engines and emission controls at those
mileages, CARB shortened their final
useful life mileages for MY 2031 and
later engines from the values presented
in 2019, and the MY 2027 values were
chosen to be approximately the midpoint between the current and final
useful life mileages.442 Additionally,
CARB finalized an intermediate useful
life mileage for MY 2027 and later
HHDD engines that correspond to the
current useful life of 435,000 miles. See
Section III.B for a discussion of the
standards at the intermediate and full
useful life mileages. Consistent with
current useful life periods, CARB
finalized hours values for the HHDD
engine class based on the useful life
mileage and an average vehicle speed of
20 miles per hour.
Similar to the useful life mileage
values, CARB’s useful life values in
years were also adjusted from the values
presented in their public workshops
based on stakeholder feedback. In
particular, emission controls
438 California Air Resources Board/MacKay &
Company, ‘‘CARB Summary Report on the Analysis
of the MacKay & Company Data on Heavy-Duty
Engine Rebuilds and Replacements’’, March 2019.
439 California Air Resources Board. Heavy-Duty
Omnibus Regulation. Available online: https://
ww2.arb.ca.gov/rulemaking/2020/
hdomnibuslownox.
440 California Air Resources Board/MacKay &
Company, ‘‘CARB Summary Report on the Analysis
of the MacKay & Company Data on Heavy-Duty
Engine Rebuilds and Replacements’’, March 2019.
441 Brakora, Jessica. Memorandum to Docket:
EPA–HQ–OAR–2019–0055. CARB 2019 Public
Workshop Presentations Related to Regulatory
Useful Life and Emissions Warranty. March 19,
2021.
442 California Air Resources Board. Staff Report:
Initial Statement of Reasons—Public Hearing to
Consider the Proposed Heavy-Duty Engine and
Vehicle Omnibus Regulation and Associated
Amendments. June 23, 2020. Page III–57.
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manufacturers recommended CARB
consider replacing the 18-year useful
life presented in their September 2019
workshop with a useful life of 12 years
for heavy-duty engines.443 CARB agreed
that 12 years was reasonable for MHDD
and HHDD, but adopted a 15 year useful
life for HDO and LHDD based on the
useful life in years that applies to
chassis-certified engines.
3. Proposed Regulatory Useful Life
Periods
In this section, we introduce our
proposed regulatory useful life periods
for heavy-duty highway engines as
specified in the new 40 CFR
1036.104(e). Our CI and SI engine
technology demonstrations in Section III
support our conclusion that it is feasible
for manufacturers to meet our proposed
standards for the proposed useful life
periods of Options 1 and 2. We note that
our technology demonstrations rely on
an accelerated aging process for the
catalyst-based aftertreatment systems
and we are proposing to update our
durability demonstration provisions to
allow manufacturers to similarly
accelerate the aging of their catalysts for
certification. See Section IV.F for a
description of our durability
demonstration proposal.
We are proposing useful life mileage
and years values for all primary
intended service classes that are based
on our current estimate of the
operational lives of the engines in those
classes. The useful life values described
in this section apply for exhaust
emission standards for criteria
pollutants, as well as evaporative and
refueling emission standards, OBD, and
requirements related to crankcase
emissions. Proposed Option 1 includes
an hours specification for the Heavy
HDE class, which has the longest useful
life mileages, to address vehicles that
frequently operate at idle or lower
speeds. The proposed Option 1 useful
life periods generally align with those in
the CARB HD Omnibus regulation. We
request comment on our proposal,
including whether it is appropriate to
fully harmonize the federal and CARB
regulatory useful life periods in light of
the authority and requirements of
section 202, and any concerns if EPA
were to finalize values that are or are
not aligned with CARB for a given
engine class or range of model years.
i. Proposed Useful Life by Primary
Intended Service Class
Data indicate heavy-duty highway
engines remain on the road well beyond
the current regulatory useful life periods
and compliance with emission
standards is uncertain for a large portion
of engine operational lives today. We
are proposing to lengthen the useful life
periods to cover a larger fraction of the
operational life of these engines. Our
proposed useful life periods for Sparkignition HDE, Light HDE, Medium HDE,
and Heavy HDE classes are presented in
Table IV–5 and specified in a proposed
new 40 CFR 1036.104(e).444 In Section
III, we discuss the feasibility of meeting
the emission standards at the useful life
values of proposed Options 1 and 2. In
Section IV.A.4, we introduce an
alternative set of useful life periods we
considered in addition to our proposed
values as part of our feasibility analysis.
TABLE IV–5—PROPOSED OPTIONS 1 AND 2 USEFUL LIFE PERIODS BY PRIMARY INTENDED SERVICE CLASSES
Current
Primary intended service
class
Proposed Option 1
MY 2027–2030
Miles
Years
Miles
Miles
Spark-ignition HDE a .........
Light HDE a ........................
Medium HDE .....................
Heavy HDE b .....................
Proposed Option 2
MY 2031+
110,000
110,000
185,000
435,000
10
10
10
10
155,000
190,000
270,000
600,000
Years
Miles
12
12
11
11
Years
Years
200,000
270,000
350,000
c 800,000
15
15
12
12
150,000
250,000
325,000
650,000
10
10
10
10
a Current
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useful life period for Spark-ignition HDE and Light HDE for GHG emission standards is 15 years or 150,000 miles. See 40 CFR 1036.108(d).
b Proposed Option 1 includes an hours-based useful life for Heavy HDE of 32,000 operating hours for model year 2027 through 2030, and 40,000 operating hours
for model year 2031 and later.
c For MY 2031 and later Heavy HDE under proposed Option 1, we are proposing intermediate useful life periods of 435,000 miles, 10 years, or 22,000 hours,
whichever comes first. See Section III for a discussion of the Option 1 standards we propose to apply for the intermediate and full useful life periods.
We consider a comprehensive out-offrame rebuild to represent the end of a
heavy-duty CI engine’s ‘‘first life’’ of
operation. The proposed Option 1
useful life periods for all engine classes
align with the final values adopted by
CARB in their HD Omnibus regulation
and cover a larger fraction of the
expected operational lives of these
engines. Consistent with previous
rulemakings, we believe we could
justify proposing useful life
requirements equivalent to the
operational life data presented in
Section IV.A.2, but are proposing
somewhat shorter (less stringent) values
in proposed Option 1 considering the
effect of useful life on the feasibility of
meeting the proposed Option 1
standards.445 The useful life mileages of
proposed Option 2 generally correspond
to the average mileages at which CI
engines undergo the first in-frame
rebuild as described in Section IV.A.2.i.
At these mileages, CI engine owners
could be expected to replace some
critical components, but would be able
to accrue many additional miles before
a comprehensive rebuild. The out-offrame rebuild data indicates that these
engines can last well beyond the inframe rebuild mileages, and we are
unlikely to finalize a single step
program with useful life mileages that
are lower than proposed Option 2.446
For SI engines that are less commonly
rebuilt, engine replacement more
appropriately marks the end of its
operational life. The estimated
operational life data presented in
Section IV.A.2 indicate that heavy-duty
highway engines can operate for nearly
double their current regulatory useful
lives. As described in Section III, our SI
engine demonstration program
evaluated emission performance at an
equivalent 250,000 miles (beyond the SI
HDE service life and replacement
mileage information presented in
Section IV.A.2). Emission results from
443 Manufacturers of Emission Controls
Association. ‘‘Preliminary Suggestions for Future
Warranty and FUL Requirements.’’ Presentation to
CARB. September 5, 2019.
444 We are proposing to migrate the current
alternate standards for engines used in certain
specialty vehicles from 40 CFR 86.007–11 and
86.008–10 into 40 CFR 1036.605 without
modification. See Section XII.B of this preamble for
a discussion of these standards and options for
which we are requesting comment.
445 61 FR 33446 (June 27, 1996).
446 If our CI demonstration program is unable to
achieve the proposed standards beyond 600,000
miles, we expect to adjust the numeric value of the
standards to address feasibility concerns before
lowering useful life below in-frame rebuild
mileages.
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our demonstration program were lower
than the proposed Option 1 MY 2031
standards for all pollutants on the FTP
duty cycle, and for all but CO on the
SET duty cycle. We project the
proposed Option 1 MY 2031 CO
standard would be met by optimizing
emission control calibrations. For
Option 1, we are proposing a MY 2031
useful life of 200,000 miles (50,000
miles shorter than the equivalent
mileage of the engine in our
demonstration program), which we
believe would ensure the proposed
Option 1 MY 2031 standards are feasible
for Spark-ignition HDE. For Option 1,
we are proposing shorter useful life
mileages along with the less stringent
proposed Option 1 standards for MY
2027 to allow manufacturers
appropriate time to prepare their
engines to meet standards on the
proposed new SET cycle, adopt our
proposed idle controls, and address
other proposed compliance
requirements. For SI engines, the useful
life mileage in proposed Option 2 aligns
with the current useful life mileage that
applies for these engines for GHG
standards and represents the lowest
useful life mileage we are currently
considering for Spark-ignition HDE.
Commenters supporting the SI engine
useful life mileages for proposed Option
2 are encouraged to provide data, since
proposed Option 2 useful life mileages
currently apply for GHG standards and
our SI engine test program has
demonstrated most of the proposed
standards are achievable well beyond
the proposed Option 2 mileage.
Our CI engine demonstration
evaluated emissions at mileages that
correspond to the Light HDE and
Medium HDE operational life mileages
presented, and we continue to evaluate
higher mileages that would cover a
greater portion of the operational life of
Heavy HDE. The uncertainty of
emission performance at mileages close
to Heavy HDE rebuild mileages, coupled
with the lack of aftertreatment
performance information in the rebuild
data, has led us to propose Option 1 MY
2031 useful life mileages that cover a
majority of the estimated operational
life mileages, but less than the full
rebuild mileages presented in Section
IV.A.2. Since the EPA rebuild mileages
are similar to the rebuild mileages in
CARB’s recent rebuild analysis, we are
proposing CI HDE useful life mileages
that align with CARB.
We request comment on the proposed
approach to base these mileages on the
data presented. We request additional
data to inform our consideration of
appropriate useful life mileages,
including rebuilding, replacement, and
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scrappage data, or other data that may
represent the operational life of a heavyduty highway engine. We also request
comment on what portion of an engine’s
operational life should be covered by
the regulatory useful life and whether it
should depend on specific
characteristics of the engine (e.g.,
primary intended service class).
As seen in Table IV–5, our proposed
Option 1 would increase the years-based
useful life values intended to address
engines that accumulate fewer miles
annually. Our proposed increased
useful life in years for Option 1 would
also occur in two steps that align with
the values finalized in CARB’s HD
Omnibus regulation.447 Proposed
Option 1 would increase Heavy HDE
and Medium HDE useful life years to 11
years in MY 2027 and 12 years in MY
2031. The 12-year useful life value is
consistent with the recommendation by
MECA.448 Proposed Option 1 would
also increase Spark-ignition and Light
HDE useful life years to 12 years in MY
2027 and 15 years in MY 2031. A 15year useful life value would be
consistent with the existing useful life
in years for these engines for GHG
emission standards. We propose to
maintain the existing years-based useful
life of 10 years for all primary intended
service classes under proposed Option
2.
Proposed Option 1 also includes
updates to the hours-based useful life
criteria for the Heavy HDE class to align
with the proposed mileage steps.449
Historically, EPA included a unique
hours specification for the Heavy HDE
class to account for engines that
operated frequently, but accumulated
relatively few miles due to lower
vehicle speeds.450 The 22,000-hour
useful life value that currently applies
for Heavy HDE corresponds to an
average vehicle speed of 20 miles per
hour.
Consistent with our original approach
to defining an hour-based useful life
value, we are proposing to update the
useful life hours of operation value for
the Heavy HDE primary intended
service class based on a 20 mile per
hour speed threshold and the proposed
Section IV.A.2.iii.
of Emission Controls
Association. ‘‘Preliminary Suggestions for Future
Warranty and FUL Requirements’’. September 5,
2019.
449 Table 4 of proposed 40 CFR 1036.104(e)
includes a statement migrated from the current
definition of ‘‘useful life’’ in 40 CFR 86.004–2 that
the useful life for an individual engine is no shorter
than 10 years or 100,000 miles, whichever occurs
first, regardless of operating hours, as required by
CAA section 202(d).
450 See background in Section IV.A.1.
17501
useful life mileages.451 For model year
2027 through 2030 Heavy HDE in
Option 1, we propose a useful life
period of 11 years, 600,000 miles, or
32,000 hours, whichever comes first.
Similarly, for model year 2031 and later
Heavy HDE in Option 1, we propose 12
years, 800,000 miles, or 40,000 miles,
whichever comes first.
We request comment on the need for
a useful life hours criterion for Heavy
HDE and whether we should include
one for other primary intended service
classes. If we were to include a useful
life hours criterion for other or all
heavy-duty highway engines, we request
comment whether to use a speed other
than 20 miles per hour for engines
intended for lower GVWR class
vehicles.
We are proposing not to migrate
paragraph (4)(iv) from the existing
definition of ‘‘useful life’’ in 40 CFR
86.004–2 to proposed 40 CFR 1036.104.
It is our understanding that all modern
ECMs contain time counters, so it is
reasonable to assume that manufacturers
can reliably access that information to
document an engine’s hours of
operation and the requirement for an
‘‘accurate hours meter’’ is unnecessary.
We request comment on the need to
include an accurate hours meter
requirement as part of a useful life hours
criterion in part 1036.
As introduced in Section III.A.1, we
are proposing to clarify how hybrid
engines and powertrains can certify they
meet criteria pollutant regulations,
which includes demonstrating that they
meet emission standards throughout the
regulatory useful life.452 We propose
that manufacturers certifying hybrid
engines and powertrains declare the
primary intended service class of their
engine family using 40 CFR 1036.140,
which is partially based on the GVWR
of the vehicle in which the engine
configuration is intended to be used.
Once a primary intended service class is
declared the engine configuration would
be subject to the corresponding
emission standards and useful life
values from 40 CFR 1036.104(e). Our
proposed approach to clarify that hybrid
components could be part of an engine
configuration provides truck owners
and operators with consistent assurance
447 See
448 Manufacturers
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451 This approach for the hours criterion is
consistent with the approach adopted in our 1997
rulemaking where we last increased HHD engine
useful life. See Section IV.A.1.
452 As outlined in Section III.A, we are proposing
to clarify in 40 CFR 1036.101(b) that regulatory
references to engines in part 1036 generally apply
to hybrid powertrains. We also propose to update
the definition of ‘‘engine configuration’’ in 40 CFR
1036.801 to clarify that an engine configuration
would include hybrid components if it is certified
as a hybrid engine or hybrid powertrain.
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of durability based on the intended
vehicle application. Our proposed
approach is similar to the CARB
Omnibus rule requirements for hybrid
powertrains to meet useful life based on
primary intended service class, though
we are proposing flexibility for
manufacturers to identify the
appropriate service class for their engine
configurations.453
Our proposal does not mean that a
specific component of the certified
configuration, such as a hybrid battery,
is required to last the full useful life
indicated by its primary intended
service class. Manufacturers continue to
have options to address the repair or
replacement of components within the
useful life, both in the durability
demonstration for certification and inuse, as specified in the maintenance
provisions of 40 CFR 1036.125. See
Section IV.B.5 for a discussion of our
proposals related to maintenance. We
request comment on our proposed
approach for manufacturers certifying
hybrid engines and powertrains to
declare a primary intended service class
and meet the corresponding emission
standards and useful life periods.
ii. Proposed Useful Life for Heavy-Duty
Electric Vehicles
As discussed in Section III.A, we are
proposing clarifications and updates to
our regulations for heavy-duty electric
vehicles, including battery electric
vehicles (BEVs) and fuel cell electric
vehicles (FCEVs). Our proposal clarifies
how the proposed useful life provisions
for criteria pollutant emission standards
would apply to each of these types of
electric vehicles. Immediately below,
we discuss the specifics and rationale of
our proposed approach to useful life
periods for BEVs and FCEVs. Additional
information on our proposal and
requests for comment are included in
the following subsections: IV.B.1.iv.b
(BEV and FCEV warranty requirements),
IV.B.3.iii (request for comment on
maintenance and operational
information to improve electric vehicle
serviceability), and IV.I (compliance
options for generating NOX emission
credits from electric vehicles).
As noted in Section III.A and
discussed in Section IV.I, we are
proposing a change from our current
approach under 40 CFR 86.016–1(d)(4)
that would allow manufacturers to
generate NOX emission credits from
453 California Air Resources Board. Staff Report:
Initial Statement of Reasons—Public Hearing to
Consider the Proposed Heavy-Duty Engine and
Vehicle Omnibus Regulation and Associated
Amendments. June 23, 2020. Page III–60. Available
at: https://ww2.arb.ca.gov/sites/default/files/barcu/
regact/2020/hdomnibuslownox/isor.pdf.
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BEVs and FCEVs starting in MY 2024,
as specified in the proposed 40 CFR
1037.616, if they conduct testing and
meet durability requirements in the
proposed 40 CFR 1037.102(b).454 We
propose that manufacturers who choose
to generate NOX emission credits from
BEVs or FCEVs would certify to the
emission standards and useful life
values of an engine-based primary
intended service class, as specified in
proposed 40 CFR 1037.102(b). Proposed
40 CFR 1037.102(b) specifies that for
MYs 2024 through 2026, manufacturers
choosing to generate NOX emission
credits from BEVs or FCEVs would
apply the useful life periods in current
40 CFR 86.001–2; starting in MY 2027
manufacturers would apply the useful
life periods in proposed 40 CFR
1036.104. We also propose that starting
in MY 2027, manufacturers who choose
not to generate NOX emission credits
from BEVs or FCEVs could alternatively
choose to certify to a shorter useful life
period that is the same as those for GHG
emissions standards for the appropriate
service class in the current 40 CFR
1037.105(e).455
Manufacturers who choose not to
generate NOX emission credits from
BEVs or FCEVs may choose to attest that
their vehicle complies with the
standards in proposed 40 CFR 1037.102
instead of submitting test data for MY
2027 and later, as specified in the
proposed 40 CFR 1037.205(q)(1).456
Manufacturers who choose to generate
NOX emission credits from BEVs or
FCEVs as early as MY 2024 may also
attest that their BEV or FCEV meets the
durability requirements described in
proposed 40 CFR 1037.102(b)(3) based
on an engineering analysis of measured
values and other information, consistent
with good engineering judgment,
instead of testing at the end of the useful
life; however they would also be
required to submit additional
information as specified in the proposed
454 See Section III.A.1 for discussion on the
current approach under 40 CFR part 86 for BEV and
FCEV certification requirements. Briefly, no testing
is required and neither BEVs nor FCEVs may
generate NOX or PM emission credits.
455 We are not proposing any changes to the
current useful life periods for GHG emissions. As
specified in the current 40 CFR 1037.150(f), all BEV
and FCEV manufacturers would continue to use
good engineering judgment to apply useful life
requirements for GHG standards.
456 Prior to MY 2027, manufacturers who chose
not to generate NOX emission credits would apply
the useful life periods specified in the current 40
CFR 86.001–2; however, EPA would continue the
current approach of deeming these vehicles to have
zero emissions and allow manufacturers to apply
good engineering judgment to comply with
requirements of the current 40 CFR 86 subpart A.
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40 CFR 1037.205(q)(2) and discussed in
Section IV.I.
The purpose of requiring BEV and
FCEV manufacturers who choose to
generate NOX emission credits to meet
durability requirements is to ensure that
manufacturers design the BEV and
FCEV products to be at least as durable
as the engine products that would rely
on the NOX emission credits to comply
with applicable NOX standards. Since
manufacturers would be able to use
NOX emissions credits from BEVs or
FCEVs to produce other engines with
NOX emissions above the proposed
standards for MYs 2027 and later, we
believe it is imperative that these
technologies provide zero-tailpipe
emission performance throughout the
useful life period to which they certify
and for which they generate NOX
emission credits.457 This approach
would help to ensure that these zerotailpipe emission technologies can
operate for the same periods as the
engine products that rely on the NOX
emission credits. We also note that data
from transit buses show BEVs are
capable of operating more than 10
million miles and over 30 years of
normal service in a typical transit bus
duty-cycle.458 459 460 Similarly, the DOE
has set heavy-duty FCEV durability
target at 1 million miles by 2030.461
Both the transit bus data and DOE target
support BEV and FCEVs technologies
being capable of meeting the useful life
requirements of proposed Options 1 and
2 for CI engines in the 2027 and beyond
timeframe. Nevertheless, we recognize
that BEV and FCEV technologies, and
the batteries and fuel cells that power
them, are still developing; thus, we
propose to allow BEV and FCEV
manufacturers not participating in the
457 See Section IV.G for discussion on proposed
restrictions that would limit emissions above the
proposed standards when using NOX emission
credits.
458 (BYD, 2019) ‘‘BYD Receives Largest BatteryElectric Bus Order in U.S. History,’’ BYD Motors,
November 13, 2019, accessed February 10, 2022.
https://en.byd.com/news/byd-receives-largestbattery-electric-bus-order-in-u-s-history/
#:∼:text=BYD%20
(Build%20Your%20Dreams)%20announced,
date%20in%20the%20United%20States.
459 (Mass Transit, 2015) ‘‘BYD Announces 12 year
Battery Warranty,’’ Mass Transit Magazine, March
26, 2015, accessed August 3, 2021. https://
www.masstransitmag.com/home/press-release/
12058920/byd-motors-llcbyd-announces-12-yearbattery-warranty.
460 (Metro, 2019) ‘‘Idaho’s YRT to add Proterra
battery-electric buses, charging infrastructure,’’
Metro Magazine, October 25, 2019, accessed August
3, 2021. https://www.metro-magazine.com/zeroemissions/news/736104/idaho-s-yrt-toproterrabattery-electric-buses-charging-infrastructure.
461 DOE. 2020. FC135: FC–PAD: Fuel Cell
Performance and Durability Consortium; https://
www.hydrogen.energy.gov/pdfs/review20/fc135_
borup_weber_2020_o.pdf.
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NOX engine ABT program to certify to
criteria pollutant useful life
requirements that are equivalent to the
current requirements for certifying to
the GHG emission standards.462
We request comment on our proposal
to align BEV and FCEV useful life
periods with those for an engine-based
service class for manufacturers who
choose to generate NOX emission
credits. We further request comment on
allowing manufacturers who choose not
to generate NOX emission credits from
BEVs or FCEVs to certify to criteria
pollutant useful life periods that are
equivalent to the current useful life
periods for the GHG emission standards.
We are also interested in other
approaches identified or recommended
by commenters. Commenters are
encouraged to provide data on current
BEV and FCEV durability, as well as any
additional information EPA should
consider when setting useful life
periods and related requirements for
BEVs and FCEVs in the final
rulemaking.
iii. Proposed Useful Life for Incomplete
Vehicle Refueling Emission Standards
As described in Section III.E.,
proposed Options 1 and 2 include
refueling standards for incomplete
vehicles above 14,000 lb GVWR.
Manufacturers would meet the proposed
refueling emission standards by
installing onboard refueling vapor
recovery (ORVR) systems. ORVR
systems are based on the same carbon
canister technology that manufacturers
currently use to control evaporative
emissions on these incomplete vehicles.
Since both the evaporative and refueling
emission control systems are part of the
same fuel system, and due to the
similarity of many of the components,
we propose to align the useful life
periods for the two systems (see our
proposed updates to 40 CFR
1037.103(f)). Specifically, proposed
Options 1 and 2 include a useful life of
15 years or 150,000 miles, whichever
comes first, for refueling standards for
incomplete vehicles above 14,000 lb
GVWR.
Evaporative emission control systems
are currently part of the fuel system of
incomplete vehicles, and manufacturers
are meeting applicable standards and
useful life requirements for these
systems today. ORVR is a mature
technology that has been installed on
complete vehicles for many years, and
incomplete vehicle manufacturers have
experience with ORVR systems through
their complete vehicle applications.
Considering the manufacturers’
experience with evaporative emission
standards for incomplete vehicles, and
their familiarity with ORVR systems, we
believe it would be feasible for
manufacturers to apply the same
evaporative emission standard useful
life periods to our proposed refueling
standards.
17503
We request comment on our proposal
to align the useful life for refueling
standards with the existing useful life
periods for evaporative emission
standards and whether we should
instead consider aligning with the
broader useful life periods proposed for
Spark-ignition HDE (e.g., the proposed
Option 1 useful life periods of 12 years/
155,000 miles for MY 2027 through
2030 and 15 years/200,000 miles for MY
2031 and later), or whether we should
take another approach. We also request
comment on the need for a transitional
useful life step for refueling standards
for MY 2027 through 2030, including
concerns with component durability or
testing that would require additional
lead time to address. Commenters are
encouraged to include ORVR system
data at their recommended useful life
values. Finally, we request comment on
any concerns about having different
useful life values for refueling standards
compared to the useful life values for
either evaporative emission standards or
Spark-ignition HDE standards.
4. Potential Alternative Useful Life
Mileages
We considered an alternative set of
useful life mileages (Alternative), which
would each apply in a single step
beginning in MY 2027. Table IV–6
presents a comparison of the current
useful life mileages and the useful life
mileages of the proposed Options and
Alternative.
TABLE IV–6—COMPARISON OF USEFUL LIFE MILEAGES CONSIDERED
Proposed Option 1
Primary intended service class
Current
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Spark-ignition HDE ..............................................................
Light HDE .............................................................................
Medium HDE ........................................................................
Heavy HDE ..........................................................................
The useful life mileages that we
considered in the Alternative are longer
than the proposed Option 1 MY 2031
useful life mileages. The useful life
mileages of this alternative match those
presented in CARB’s September 2019
Public Workshop for their Heavy-Duty
Low NOX program as early CARB stafflevel thinking; these draft mileages were
then lowered in the 2020 Omnibus
program approved by CARB governing
board.463 While the CI engine mileages
for the Alternative are closer to the
average mileage at which most CI
462 40
CFR 1037, subpart B.
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MY 2027–
2030
110,000
110,000
185,000
435,000
155,000
190,000
270,000
600,000
MY 2031+
200,000
270,000
350,000
800,000
Proposed
Option 2
150,000
250,000
325,000
650,000
Alternative
250,000
350,000
450,000
850,000
engines undergo an out-of-frame
rebuild, currently available data
indicate that the Alternative standards
presented in Section III would be very
challenging to meet at those useful life
mileages for Light HDEs and Medium
HDEs, and thus data suggest that it may
be appropriate for EPA to consider
providing manufacturers with
additional lead time, beyond the MY
2027 implementation date of the
Alternative. For Heavy HDEs, our
extrapolation of the data from 435,000
miles through the 850,000 mile useful
life of the Alternative suggests that the
numeric level of the NOX emission
control in the Alternative could not be
maintained through the Alternative
useful life period (see Section III for
details).
The SI mileage for the Alternative
represents the equivalent mileage of the
bench-aged three-way catalyst used in
the SI technology demonstration for this
rulemaking, but currently available data
suggest it would be very challenging to
achieve the standards of this alternative
for all pollutants in the MY 2027
463 Brakora, Jessica. Memorandum to Docket:
EPA–HQ–OAR–2019–0055. CARB 2019 Public
Workshop Presentations Related to Regulatory
Useful Life and Emissions Warranty. March 19,
2021.
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timeframe. For both CI and SI engines,
we would need additional data to be
able to conclude that the standards
combined with the useful mileages
included in the Alternative are feasible
in the MY 2027 timeframe, and thereby
consider finalizing these useful life
mileages in this rule. We did not
evaluate alternative useful life mileages
for HD SI refueling standards. As noted
in Section IV.A.3.iii, we would consider
transitional useful life mileages for our
refueling standards in the early years of
the program or longer useful life
mileages that align with those for the
final Spark-ignition HDE class if we
receive comment and data supporting
alignment.
Our analyses of the emission impacts
of the Alternative standards and
Alternative useful life mileage values
are presented in Section VI. We do not
present an analysis of the costs of the
Alternative since we currently do not
have information to conclude that the
Alternative standards are feasible in the
MY 2027 timeframe with the emission
control technologies we have evaluated
to date. We are also considering other
approaches that build on the
relationship between useful life and
emissions warranty periods as described
in Section IV.B.1.
may be appropriate. Commenters,
especially if suggesting different useful
life mileages than EPA’s proposed
values, are encouraged to support their
comments by addressing feasibility and
cost for their recommended mileage
values.
We request comment on our proposal
to increase the useful life years and to
update Heavy HDE useful life hoursbased values proportional to the
increased mileages for proposed Option
1. Commenters supporting useful life
hours for Heavy HDE are encouraged to
address whether EPA should apply a
useful life hours criterion to other
engine service classes and if a 20 mile
per hour average speed is appropriate to
represent ‘‘low speed’’ applications for
each engine class. As noted in this
section, proposed Option 1 is largely
aligned with useful life periods adopted
in the CARB HD Omnibus regulation.
We request comment our proposal,
including whether it is appropriate to
fully harmonize the federal and CARB
regulatory useful life periods in light of
the authority and requirements of
section 202, and any concerns if EPA
were to finalize aspects of useful life
that are or are not aligned with CARB
for a given engine class or range of
model years.
5. Summary of the Requests for
Comment on the Useful Life Proposal
We request comment on our proposed
useful life values, including the
appropriateness of the data on which we
base our proposals, or other bases
identified in this section or by the
commenters. Specifically, we request
comment on our approaches to base
useful life mileages for CI engines on
data on average mileage to first out-offrame rebuild for proposed Option 1 and
average mileage to first in-frame rebuild
for proposed Option 2. We also request
comment on whether to finalize a
consistent fraction of the estimated
rebuild mileage across the three CI
service classes. For SI engines, we
request comment on our proposed
Option 1 approach to update the MY
2031 useful life mileage based on the
advertised service life of a certified SI
engine in the market today, which is
consistent with SI engine mileage from
recent CARB study, or the proposed
Option 2 approach to update the criteria
pollutant useful life to be closer to the
useful life mileage that applies for GHG
pollutants. As noted in this section and
discussed in Section III, proposed
Options 1 and 2 reflect the general
ranges of mileages we are currently
considering for each engine class, but
we request comment on a different set
of mileages within those ranges that
B. Ensuring Long-Term In-Use
Emissions Performance
In the ANPR, we introduced several
ideas for an enhanced, comprehensive
strategy to ensure in-use emissions
performance over more of an engine’s
operational life, based on five areas:
• Warranties that cover an
appropriate fraction of engine
operational life.
• Improved, more tamper-resistant
electronic controls.
• Serviceability improvements for
vehicles and engines.
• Education and potential incentives.
• Engine rebuilding practices that
ensure emission controls are functional.
• This section discusses proposed
provisions for emissions warranty, ECM
security, and serviceability. Taken
together, they are intended to increase
the likelihood that engine emission
controls will be maintained properly
through more of the service life of
heavy-duty engines and vehicles,
including beyond useful life. Our
proposal also expands on this suite of
measures to include updated
maintenance provisions, which are
described in Section IV.B.5. We are not
including specific proposals related to
education and incentives, but request
comment on options we could consider
in the future. As noted in Section
IV.B.4, we are also not proposing new
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or modified rebuilding provisions in
this rule. However, we intend to
continue to monitor rebuilding practices
and may update our rebuilding
regulatory provisions in a future
rulemaking.
1. Emission-Related Warranty Periods
EPA is proposing to lengthen the
regulatory emission-related warranty
periods for all primary intended service
classes to cover a larger portion of the
operational lives of new heavy-duty
engines. In this section we summarize
the history of emissions warranty,
introduce our principles for lengthening
the warranty periods, and present our
proposed values and alternatives
considered.
i. EPA Regulatory Emission Warranty
Background
The regulatory emission warranty
period is the period over which CAA
section 207 requires an engine
manufacturer to warrant to a purchaser
that the engine is designed, built, and
equipped so as to conform with
applicable regulations under CAA
section 202 and is free from defects in
materials or workmanship which would
cause the engine not to conform with
applicable regulations for the warranty
period. If an emission-related
component fails during the regulatory
emission warranty period, the
manufacturer is required to pay for the
cost of repair or replacement. A
manufacturer’s general emissions
warranty responsibilities are currently
set out in 40 CFR 1068.115. Note that
while an emission warranty provides
protection to the owner against
emission-related repair costs during the
warranty period, the owner is
responsible for properly maintaining the
engine (40 CFR 1068.110(e)), and the
manufacturer may deny warranty claims
for failures that have been caused by the
owner’s or operator’s improper
maintenance or use (40 CFR
1068.115(a)).
Regulatory warranty provisions were
first included in the 1970 amendments
to the Clean Air Act, as a new section
207(a) (‘‘the manufacturer of each new
motor vehicle and new motor vehicle
engine shall warrant to the ultimate
purchaser and each subsequent
purchaser that such vehicle or engine is
(1) designed, built, and equipped so as
to conform at the time of sale with
applicable regulations under section
202, and (2) free from defects in
materials and workmanship which
cause such vehicle or engine to fail to
conform with applicable regulations for
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its useful life . . .’’).464 Those
amendments also instructed the
Administrator in section 202(b) to
‘‘prescribe regulations which shall
require manufacturers to warrant the
emission control device or system of
each new motor vehicle or new motor
vehicle engine to which a regulation
under section 202 applies . . .’’
emphasis added). The 1977 CAA
amendments modified the section
207(b) requirements, specifying that ‘‘for
the period after twenty-four months or
twenty-four thousand miles (whichever
first occurs) the term ’emission control
device or system’ means a catalytic
converter, thermal reactor, or other
component installed on or in a vehicle
for the sole or primary purpose of
reducing vehicle emissions.’’ 465 EPA’s
first heavy-duty truck regulations,
promulgated in 1983, set a specific
warranty period of 5 years or 50,000
miles, whichever occurred first, for
light-duty trucks, gasoline heavy-duty
engines, and light heavy-duty diesel
engines, and 5 years or 100,000 miles,
whichever occurred first, for all other
heavy-duty diesel engines.466 These
emission warranty periods were carried
over in each subsequent revision of the
emission control program (see 40 CFR
86.084–2, 86.085–2, 86.90–2, 86.94–2,
86.096–2, 86.004–2) and persist to this
day, even as the engine useful life
periods were increased.467 Today, there
is a considerable difference between
useful life and emission warranty
periods, as illustrated in Table IV–7.
The proposed changes to the useful life
periods described in Section IV.A
would increase this difference in the
absence of an accompanying change to
emissions warranty periods.
TABLE IV–7—COMPARISON OF CURRENT EMISSIONS WARRANTY AND REGULATORY USEFUL LIFE PERIODS
Useful life a
Emissions warranty
Engine class
Miles
Spark-ignition HDE ..........................................................................................
Light HDE ........................................................................................................
Medium HDE ...................................................................................................
Heavy HDE ......................................................................................................
Years
50,000
50,000
100,000
100,000
Miles
5
5
5
5
110,000
110,000
185,000
435,000
Years
10
10
10
10
a The useful life periods that apply for Spark-ignition HDE and Light HDE for GHG emission standards are 150,000 miles and 15 years. See 40
CFR 1036.108(d).
Today, the warranty mileage for
Spark-ignition HDE, Light HDE, and
Medium HDE covers about half of the
corresponding useful life for those
engines; the warranty mileage for Heavy
HDE covers about a quarter of useful
life. The proposal to lengthen engine
useful life means that the warranty
period would cover a smaller portion of
useful life unless the warranty period is
also increased. In the following section,
we describe ways in which emission
warranty periods can impact long-term
emission performance, which we
believe justifies proposing emissions
warranties that cover more of the
operational life of the engine.
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ii. Lengthening the Regulatory Emission
Warranty Period To Improve Long-Term
Emission Performance
As illustrated in Table IV–7, EPA’s
current emissions-related warranty
periods range from 22 percent to 54
percent of regulatory useful life; the
warranty periods have not changed
since 1983 even as the useful life
periods were lengthened.468 As EPA is
proposing to lengthen the useful life
periods in this rulemaking, we are also
proposing to lengthen the emission
warranty periods and increase the
portion of useful life miles covered
under warranty. These proposed revised
464 Public
Law 91–604, December 31, 1970.
Law 95–95, August 7, 1977.
466 48 FR 52170, November 16, 1983.
467 These same warranty periods apply in our
GHG emission reduction programs. 76 FR 57106,
465 Public
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warranty periods are expected to result
in better engine maintenance and less
tampering, helping to maintain the
benefits of the emission controls. In
addition, longer regulatory warranty
periods may lead engine manufacturers
to simplify repair processes and make
them more aware of system defects that
need to be tracked and reported to EPA.
Longer regulatory warranty periods
that are more consistent with EPA’s
useful life periods are expected to lead
owners to better maintain their engines
and vehicles over a longer period of
time so as to not void their emission
warranty coverage. This is because
existing warranty provisions specify
that owners are responsible for properly
maintaining their engines (40 CFR
1068.110(e)), and manufacturers may
deny warranty claims for failures that
have been caused by the owner’s or
operator’s improper maintenance or use
(40 CFR 1068.115(a)).469 A longer
warranty period is expected to lead to
better engine emission performance
overall due to less mal-maintenance (see
Chapter 5 of the draft RIA for a
discussion of mal-maintenance effects
in our emission inventory estimates).
Similarly, longer regulatory emission
warranty periods are expected to reduce
the likelihood of tampering, which
would also result in better engine
emission performance (see Chapter 5 of
the draft RIA for a discussion of
tampering effects in our emission
inventory estimates). Since emissionrelated repairs would be covered for a
longer period of time, the owner will be
more likely to have systems repaired
and, consequently, may be less likely to
tamper to avoid the cost of a repair that
is no longer covered by a warranty.
Owners may also be less likely to install
defeat devices that are marketed to boost
engine performance since installing
such a device would void the engine
warranty.
Emission-related repair processes may
get more attention from manufacturers if
they are responsible for repairs over a
longer period of time. As manufacturers
try to remain competitive, longer
emission warranty periods may lead
manufacturers to simplify repair
processes and provide better training to
technicians in an effort to reduce their
warranty repair costs. Simplifying repair
processes could include modifying
emission control components in terms
of how systems are serviced and how
components are replaced. The current,
relatively short warranty period
provides little incentive for
manufacturers to specify repairs be
made at the lowest possible level of
complexity, since the owner pays for the
September 15, 2011 and 81 FR 73672, October 25,
2016; see 40 CFR 1037.102(b).
468 The useful life for heavy heavy-duty engines
was increased from 290,000 miles to 435,000 miles
for 2004 and later model years (62 FR 54694,
October 21, 1997).
469 See our proposal in Section IV.B.5 to update
our allowable maintenance provisions.
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repairs after the warranty period ends.
One way to reduce warranty repair costs
may be to design modular subassemblies that could be replaced
individually, resulting in a quicker, less
expensive repair. For example, if a DEF
level sensor fails, repair practices may
call for the DEF sensor assembly to be
replaced in its entirety (including level
sensor, quality sensor, lines, and even
heaters) instead of only the faulty part.
Improved technician training may also
reduce warranty repair costs by
improving identification and diagnosing
component failures more quickly and
accurately, thus avoiding repeated
failures or misdiagnoses of failures and
higher costs from repeat repair events at
service facilities. These improvements
may also encourage owners to have
repairs made because down time is
reduced.
Finally, longer regulatory emission
warranty periods would increase the
period over which the engine
manufacturer would be made aware of
emission-related defects. Manufacturers
are currently required to track and
report defects to the Agency under the
defect reporting provisions of 40 CFR
part 1068. Under 40 CFR 1068.501(b),
manufacturers investigate possible
defects whenever a warranty claim is
submitted for a component. Therefore,
manufacturers can easily monitor defect
information from dealers and repair
shops who are performing those
warranty repair services, but after the
warranty period ends, the manufacturer
would not necessarily know about these
events, since repair facilities are less
likely to be in contact with the
manufacturers and they are less likely to
use OEM parts. A longer warranty
period would allow manufacturers to
have access to better defect information
over a period of time more consistent
with engine useful life.
The impact of a longer emissions
warranty period may be slightly
different for SI engines. Spark-ignition
engine systems rely on mature
technologies, including evaporative
emission systems and three-way
catalyst-based emission controls, that
have been consistently reliable for lightduty and heavy-duty vehicle owners.470
We expect lengthened emission
warranty periods to help enhance longterm in-use emissions performance of SI
engines over time by reducing malmaintenance and tampering. Similar to
CI engine owners, we believe a longer
warranty period would encourage
owners of vehicles powered by SI
engines to follow manufacturerprescribed maintenance procedures for
a longer period of time, as failure to do
so would void the warranty. From a
tampering perspective, SI engine owners
may not be motivated to tamper with
their catalyst systems to avoid repairs,
but they may be less inclined to
purchase defeat devices intended to
disable emission controls to boost the
performance of SI engines since
installing such a device would void the
engine warranty.
EPA seeks comment on all aspects of
our proposal to lengthen emissions
warranty periods for all primary
intended service classes. We encourage
stakeholders to submit any available
data on emission control system repairs
during and after heavy-duty engine
emission warranty periods, including
frequency of incidents, costs of repairs,
and associated downtime.
iii. CARB’s Recent Heavy-Duty Engine
Emissions Warranty Updates
CARB recently finalized two
regulatory programs to update emissions
warranty periods for heavy-duty engines
as summarized in this section. We
considered the warranty updates
adopted by CARB when developing the
proposed warranty periods for this
rulemaking.
CARB’s ‘‘Step 1’’ warranty program
for heavy-duty engines sold in
California was finalized in 2019 and
applied to MY 2022 heavy-duty diesel
engines.471 CARB increased the
warranty mileage values for heavy-duty
diesel engines, but did not update the
years-based warranty periods during the
Step 1 update. The Step 1 program also
formally linked warranty requirements
to the HD OBD system by specifying
that failures that cause the vehicle’s
OBD MIL to illuminate are considered
warrantable conditions. CARB justified
this linkage as helping to ensure that
repairs of malfunctioning emissionrelated parts would be performed in a
timelier manner during the lengthened
warranty periods.
CARB included a second step of
warranty updates in their HD Omnibus
rulemaking that was approved by the
Board in 2020.472 In the Omnibus
regulation, CARB lengthened the
warranty periods for MY 2027 through
MY 2030 and further lengthened the
warranty periods for MY 2031 and later
heavy-duty diesel engines. The
Omnibus regulation also lengthened
warranty periods for heavy-duty Otto
cycle engines, and similarly linked HD
OBD MIL triggers to warrantable
conditions, for the same model years.
The Omnibus also requires hybrid
configurations to meet the same
warranty periods as the diesel or Otto
cycle engine service class to which they
are certified. In addition, the Omnibus
included warranty periods for BEVs and
FCEVs of 3 years or 50,000 miles. The
warranty periods adopted in the
Omnibus included updated years- and
hours-based warranty periods. The
hours-based values were generally based
on a 20 miles per hour vehicle speed
and the warranty mileage for each
engine class. Table IV–8 summarizes the
emissions warranty periods from
CARB’s recent updates.
TABLE IV–8—SUMMARY OF CARB’S EMISSION-RELATED WARRANTY PERIODS
Pre-MY 2022
Step 1
(MY 2022–2026)
HD Omnibus
(MY 2027–2030)
HD Otto (Spark-ignition
HDE).
50,000 miles ......................
5 years ..............................
50,000 miles ......................
5 years ..............................
LHDDE (Light HDE) ..........
50,000 miles ......................
5 years ..............................
110,000 miles ....................
5 years ..............................
110,000 miles ....................
7 years ..............................
6,000 hours .......................
150,000 miles ....................
7 years ..............................
7,000 hours .......................
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CARB engine class a
470 The last U.S. EPA enforcement action against
a manufacturer for three-way catalysts was settled
with DaimlerChrylser Corporation Settlement on
December 21, 2005. Available online: https://
www.epa.gov/enforcement/daimlerchryslercorporation-settlement.
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471 California Air Resources Board, ‘‘HD Warranty
2018’’. Effective date: October 1, 2019. Available
online: https://ww2.arb.ca.gov/rulemaking/2018/
hd-warranty-2018.
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HD Omnibus
(MY 2031+)
160,000 miles.
10 years.
8,000 hours.
210,000 miles.
10 years.
10,000 hours.
472 California Air Resources Board, ‘‘Heavy-Duty
Omnibus Regulation’’. Available online: https://
ww2.arb.ca.gov/rulemaking/2020/
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TABLE IV–8—SUMMARY OF CARB’S EMISSION-RELATED WARRANTY PERIODS—Continued
CARB engine class a
Pre-MY 2022
Step 1
(MY 2022–2026)
HD Omnibus
(MY 2027–2030)
MHDDE (Medium HDE) ....
100,000 miles ....................
5 years ..............................
150,000 miles ....................
5 years ..............................
HHDDE ..............................
(Heavy HDE) .....................
100,000 miles ....................
5 years ..............................
350,000 miles ....................
5 years ..............................
220,000 miles ....................
7 years ..............................
11,000 hours .....................
450,000 miles ....................
7 years ..............................
22,000 hours .....................
a CARB’s
280,000 miles.
10 years.
14,000 hours.
600,000 miles.
10 years.
30,000 hours.
naming conventions for HD engines differ from the those in this proposal; corresponding EPA names are noted in parentheses.
CARB’s warranty updates were
partially motivated by evidence that
emission-related component failures
occur after the end of the current
emission warranty periods, when
manufacturers are no longer responsible
for repair or replacement costs under
the warranty provisions, but before the
end of the engine’s regulatory useful
life, through which time engines are
certified by the manufacturer to meet
the emission standards. According to
the Updated Informative Digest
prepared for CARB’s Amendments to
California Emission Control System
Warranty Regulations and Maintenance
Provisions, ‘‘CARB’s test programs have
identified numerous heavy-duty
vehicles with mileages within their
applicable regulatory useful life periods,
but beyond their warranty period, that
have NOX emission levels significantly
above their applicable certification
standards.’’ 473 These incidents may not
be frequent enough to trigger an
emission recall under California’s
program, but CARB noted concern about
engine-specific emission equipment
failures not covered by warranty. In
addition, a survey of owners and repair
shops performed for CARB with respect
to downtime for repairs found that over
half of the owners surveyed experienced
downtime to address repairs, and more
than 60 percent of those repairs were
not covered by emission warranties.474
The market for extended warranties
suggests that some truck purchasers are
concerned enough about out-ofwarranty repairs to be willing to
purchase additional warranty coverage,
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HD Omnibus
(MY 2031+)
473 California Air Resources Board. ‘‘HD Warranty
2018 Staff Report: Initial Statement of Reasons’’,
May 2018. Available here: https://ww2.arb.ca.gov/
sites/default/files/barcu/regact/2018/hdwarranty18/
isor.pdf. See also the ANPR comments of the
California Air Resources Board, EPA–HQ–OAR–
2019–0055–0471.
474 California Air Resources Board. ‘‘Survey and
Analysis of Heavy-Duty Vehicle Warranties in
California’’, December 2017; see pages 6–7,
Available online: https://ww2.arb.ca.gov/sites/
default/files/barcu/regact/2018/hdwarranty18/
apph.pdf.
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either directly from the manufacturers
or from independent third parties.
According to a survey conducted on
behalf of CARB in support of their
heavy-duty warranty program,
approximately 40 percent of all new
heavy-duty vehicle buyers ‘‘purchase or
receive’’ an extended warranty under
which the coverage is extended to
417,000 miles on average.475 476 This
survey data correlates with information
provided to CARB by the Truck and
Engine Manufacturers Association,
which indicated that 50 percent of new
heavy-duty Class 8 vehicles are sold
with a 500,000 mile extended
warranty.477
iv. Proposed Emissions Warranty
Provisions
This section describes the proposed
regulatory emissions warranty
provisions, including the lengthened
warranty periods we are proposing, by
engine category and the components
covered. Our proposed warranty
provisions are in a new 40 CFR
1036.120. We request comment on the
proposed warranty mileage values, as
well as the corresponding age-based
criteria. Commenters also are
encouraged to address whether warranty
periods should be a consistent fraction
of the final useful life periods and
whether we should align with CARB’s
Omnibus program when considering
warranty periods for the final rule.
a. Proposed Warranty Periods by
Primary Intended Service Class
We are proposing to update our
emissions warranty periods for
475 California Air Resources Board. ‘‘Survey and
Analysis of Heavy-Duty Vehicle Warranties in
California’’, December 2017; see page 17, Available
online: https://ww2.arb.ca.gov/sites/default/files/
barcu/regact/2018/hdwarranty18/apph.pdf.
476 Some of these extended warranties may be
purchased by the owners; others may be added by
the dealer as part of the sales package.
477 California Air Resources Board, ‘‘Staff Report:
Initial Statement of Reasons’’ May 2018, see page
II–7. Available here: https://ww2.arb.ca.gov/sites/
default/files/barcu/regact/2018/hdwarranty18/
isor.pdf.
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emission-related components designed
to reduce criteria pollutant emissions,
beginning with model year 2027 and
later heavy-duty engines.478 Following
our approach for the proposed useful
life periods, we are proposing two
options (proposed Options 1 and 2) and
our proposed warranty periods vary by
primary intended service class to reflect
the difference in average operational life
of each class.479
When a manufacturer’s certified
configuration includes hybrid system
components (e.g., batteries, electric
motors, and inverters), those
components are considered emissionrelated components, which would be
covered under the proposed warranty
requirements in new 40 CFR
1036.120.480 Similar to the proposed
approach for useful life in Section IV.A,
we are proposing that a manufacturer
certifying a hybrid engine or hybrid
powertrain would declare a primary
intended service class for the engine
family and apply the corresponding
warranty periods in the proposed 40
CFR 1036.120 when certifying the
engine configuration.481
478 We are proposing that components installed to
control both greenhouse gas (i.e., CO2, N2O, and
CH4) and criteria pollutant emissions would be
subject to the proposed warranty periods. See
proposed 40 CFR 1036.150(w) and Section XII.B for
additional warranty considerations related to
greenhouse gas emissions.
479 All engines covered by a primary intended
service class would be subject to the corresponding
warranty period, regardless of fuel used.
480 See our proposed new definition of ‘‘emissionrelated component’’ in 40 CFR 1036.801. Defects or
failures of hybrid system components can result in
the engine operating more, and thus increase
emissions.
481 See proposed updates to 40 CFR 1036.140 for
the primary intended service classes that are
partially based on the GVWR of the vehicle in
which the configuration is intended to be used. See
also the proposed update to definition of ‘‘engine
configuration’’ in 40 CFR 1036.801 to clarify that an
engine configuration would include hybrid
components if it is certified as a hybrid engine or
hybrid powertrain.
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Also similar to our proposal for useful
life, our proposed approach to clarify
that hybrid components are part of the
broader engine configuration provides
truck owners and operators with
consistent warranty coverage based on
the intended vehicle application.
Currently, emission warranties for
most HD engine classes (Spark-ignition
HDE, Light HDE, and Medium HDE)
cover about half of the respective useful
life mileages. As mentioned in Section
IV.B.1.ii, we believe that fewer incidents
of mal-maintenance and tampering
occur during the warranty period, and
thus fewer would occur overall if the
warranty period is lengthened.
Consistent with our current
requirements, we believe it is
appropriate to propose to lengthen the
warranty mileage to continue to cover at
least half of the useful life mileage for
all engine classes.
More specifically, we are proposing
two options that generally represent the
range of revised emission warranty
periods we are considering adopting in
the final rule. Proposed Option 1
includes warranty periods that are
aligned with the MY 2027 and MY 2031
periods adopted by CARB, which are
close to 80 percent of useful life.482 At
this time, we assume most
manufacturers would continue to certify
50-state compliant engines in MY 2027
and later, and it would simplify the
certification process if there is
consistency between CARB and federal
requirements. The warranty periods of
proposed Option 2 would apply in a
single step beginning in model year
2027, and would match CARB’s Step 1
warranty periods that will already be in
effect beginning in model year 2022 for
engines sold in California.483 The
proposed Option 2 mileages cover 40 to
55 percent of the proposed Option 1 MY
2031 useful life mileages and represent
an appropriate lower end of the range of
the revised regulatory emission
warranty periods we are considering.
Our proposed emissions warranty
periods for heavy-duty engines are
presented in Table IV–9.484 We
estimated the emissions impacts of the
proposed warranty periods in our
inventory analysis, which is
summarized in Section VI and
discussed in detail in Chapter 5 of our
draft RIA. In Section V, we estimated
indirect and operating costs associated
with the proposed warranty periods.
TABLE IV–9—PROPOSED OPTIONS 1 AND 2 EMISSIONS WARRANTY PERIODS
Current a
Primary intended
service class
MY 2027–2030 b
Miles
Spark-Ignition HDE ......
Light HDE .....................
Medium HDE ................
Heavy HDE ..................
Proposed Option 2 a
Proposed Option 1
Miles
50,000
50,000
100,000
100,000
MY 2031+ c
Hours
110,000
150,000
220,000
450,000
Miles
6,000
7,000
11,000
22,000
160,000
210,000
280,000
600,000
Hours
Miles
8,000
10,000
14,000
30,000
Hours
110,000
110,000
150,000
350,000
5,500
5,500
7,000
17,000
a Current
b The
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c The
and proposed Option 2 warranty period is the stated miles or 5 years, or hours if applicable, whichever comes first.
proposed Option 1 warranty period for model years 2027–2030 is the stated miles, hours, or 7 years, whichever comes first.
proposed Option 1 warranty period for model years 2031 and later is the stated miles, hours, or 10 years, whichever comes first.
While we believe a majority of
engines would reach the warranty
mileage in a reasonable amount of time,
some applications may have very low
annual mileage due to infrequent use or
low speed operation; these engines may
not reach the warranty mileage for many
years. To ensure manufacturers are not
indefinitely responsible for components
covered under emissions warranty in
these situations, we are proposing
revised years-based warranty periods
and new hours-based warranty periods
for proposed Option 1 and new hoursbased warranty periods for proposed
Option 2. Consistent with current
warranty provisions, the warranty
period would be whichever warranty
value (i.e., mileage, hours, or years)
occurs first.
For the years-based period, which
would likely be reached first by engines
with lower annual mileage due to
infrequent use, proposed Option 1
would increase the current period from
5 years to 7 years for MY 2027 through
2030, and to 10 years starting with MY
2031. We are also proposing to add an
hours-based warranty period to both
proposed options, as shown in Table
IV–9, to cover engines that operate at
low speed and/or are frequently in idle
mode. In contrast to infrequent use, low
speed and idle operation can strain
emission control components and we
believe it is appropriate to factor that
gradually-accumulated work into a
manufacturer’s warranty obligations. We
are proposing warranty hours for all
primary intended service classes based
on a 20 mile per hour average vehicle
speed threshold to convert from the
proposed mileage values.485 We note
that applying a consistent 20 miles per
hour conversion factor to the proposed
mileage periods would result in a
variable number of years of warranty
coverage across classes and, in some
cases, fewer years than the years-based
period for a given model year. We
request comment on applying a different
conversion speed for all classes or a
unique speed to each engine class to
calculate the hours-based periods.
Consistent with existing regulations,
our proposed warranty provisions in
new 40 CFR 1036.120(c) identify the
components covered by emission
warranty as the general emission-related
components listed in 40 CFR 1068,
appendix A, and any other components
a manufacturer may develop to control
emissions. The emission-related
components listed in Appendix A are
broad categories of components and
systems that affect emissions. We
request comment on the completeness
of this list and whether we should
consider adding other or more specific
components or systems. We also request
comment on whether it is appropriate to
expand the list of components covered
482 CARB’s Omnibus MY 2031 warranty mileages
for the range of HD engine classes span 78 percent
to 80 percent of the proposed Option 1 useful life
mileages presented in Section IV.A.
483 For SI engines, the proposed Option 2
warranty mileage matches the current useful life for
those engines, consistent with the approach for
Light HDE proposed Option 2 warranty.
484 We are proposing to migrate the current
alternate standards for engines used in certain
specialty vehicles from 40 CFR 86.007–11 and
86.008–10 into 40 CFR 1036.605 without
modification. See Section XII.B of this preamble for
a discussion of these standards and options for
which we are requesting comment.
485 As noted in Section IV.A, we are proposing
hours-based useful life values for the Heavy HDE
class in proposed Option 1 based on the same 20
mile per hour average vehicle speed conversion
factor.
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by emission warranty to include any
component whose failure causes the
vehicle’s OBD MIL to illuminate, as
adopted by CARB.486 While we agree
that an OBD MIL could be used by an
owner or technician to identify an
underperforming or failed emissionrelated component that should be
replaced under warranty, we currently
have concerns that not all OBD MILs are
tied directly to an emission-related
component. If we were to finalize a link
between warranty and OBD MILs, we
expect the cost of expanding the list of
warrantable components to include all
components that may trigger an OBD
MIL, regardless of their direct impact on
emissions, would be unreasonable.
b. Proposed Warranty for Heavy-Duty
Electric Vehicles
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Similar to the proposed approach for
BEV and FCEV useful life periods,
described in IV.A, we are proposing in
40 CFR 1037.120(b)(2) that BEV and
FCEV manufacturers apply the warranty
periods corresponding to an enginebased primary intended service class, as
specified in the proposed 40 CFR
1037.120(b).487 488 The proposed 40 CFR
1037.120(b)(2) specifies that prior to MY
2027 manufacturers choosing to
generate NOX emission credits in MYs
2024 through 2026 would apply the
warranty periods in the current 40 CFR
86.001–2; starting in MY 2027
manufacturers would apply the
warranty periods specified in the
proposed 40 CFR 1036.104.
Manufacturers choosing not to generate
NOX emission credits with their BEVs or
FCEVs could alternatively choose in MY
2027 or later to certify to the existing
emission warranty requirements for
GHGs, as specified in the current 40
CFR 1037.120(b)(1).489 As specified in
the existing 40 CFR 1037.120(e), all
manufacturers would continue to
describe in their owners’ manual the
486 California Air Resources Board. ‘‘Staff Report:
Initial Statement of Reasons-Public Hearing to
Consider the Proposed Heavy-Duty Engine and
Vehicle Omnibus Regulation and Associated
Amendments’’. June 23, 2020. Page III–52.
Available online: https://ww2.arb.ca.gov/sites/
default/files/barcu/regact/2020/hdomnibuslownox/
isor.pdf.
487 Manufacturers would identify a primary
intended service class as specified in proposed 40
CFR 1037.102(b)(1).
488 The warranty periods included in the
Alternative would similarly apply to BEVs and
FCEVs; see Section IV.B.1.vi for more discussion on
the Alternative warranty periods considered for this
proposal.
489 Prior to MY 2027, manufacturers who chose
not to generate NOX emission credits would apply
the warranty periods specified in the current 40
CFR 86.001–2, which are equivalent to those
specified in the current 40 CFR 1037.120(b)(1).
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warranty provisions that apply to the
vehicle.
As discussed in Section IV.A, data
from BEV transit buses and DOE
research and development work on
FCEVs suggest that BEV and FCEV
technologies will be capable of
operating over mileages or time periods
similar to CI engines in the 2027 and
beyond timeframe; thus, we believe it is
appropriate for the same criteria
pollutant warranty requirements to
apply to BEV and FCEV technologies as
those specified for CI engines for those
manufacturers who choose to generate
NOX emission credits.
We further recognize that repeated
repair or maintenance issues with a BEV
or FCEV could increase vehicle
operating costs and lead owners to
purchase a vehicle powered by a CI or
SI engine instead, which would result in
higher emissions than a zero-emission
tailpipe battery or fuel cell electric
vehicle. Our proposed BEV and FCEV
warranty requirements for
manufacturers who choose to generate
NOX emission credits from BEVs or
FCEVs are expected to decrease those
operating costs in two ways. First, by
encouraging owners to conduct vehicle
maintenance that ensures continued
warranty coverage and maintains the
benefits of the zero-tailpipe emission
performance. Second, by encouraging
manufacturers to simplify repair
processes and provide better training to
technicians in an effort to reduce their
warranty repair costs.
As specified in the proposed 40 CFR
1037.120(c), we propose to clarify that
batteries and fuel cells in BEVs and
FCEVs, respectively, are considered
covered components and would be
subject to the proposed warranty
requirements in 40 CFR 1037.120(b)(2)
for manufacturers choosing to generate
NOX emission credits. Our proposed
approach for component coverage
reflects that defects or failures of
batteries or fuel cells could render the
vehicle inoperable, and thus the vehicle
would cease to provide zero tailpipe
emission performance over the full
useful life period despite having
generated emission credits for the full
useful life period. We note that our
proposed approach is less
comprehensive than the CARB Zero
Emission Powertrain (‘‘ZEP’’)
Certification approach, which defines
‘‘warranted part’’ as ‘‘any powertrain
component’’ in the case of zeroemission powertrains.490 At the end of
490 See Attachment C, ‘‘Proposed, California
Standards and Test Procedures for New 2020 and
Subsequent Model Heavy-Duty Zero-Emissions
Powertrains’’, p. 17 for details on warranty
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17509
this subsection we request comment on
our proposed approach for component
coverage relative to the CARB ZEP
Certification approach.
In developing our proposal for the
duration of the warranty period for
BEVs and FCEVs, we considered two
other options: (1) Align with CARB
Omnibus emission warranty
requirements for BEVs and FCEVs of 3
years or 50,000 miles, or (2) align
criteria pollutant warranty periods with
the periods specified for GHG emissions
in the current 40 CFR 1037.120 for all
manufacturers. The CARB Omnibus
warranty requirements for BEVs and
FCEVs match what manufacturers are
already required to offer if they
participate in the California Heavy-duty
Vehicle Incentive Program (HVIP), and
are less than industry standards for
warranty periods based on information
submitted to CARB through the
certification process.491 The second
option we considered, aligning criteria
pollutant and GHG warranty periods for
BEVs and FCEVs would be a simplistic
approach, but would not recognize the
use of these technologies to generate
NOX emission credits; under the
proposed ABT program, we would
allow these NOX emission credits to be
used to produce higher-emitting engines
with longer warranty period
requirements.492 As such we are
proposing that only manufacturers who
choose not to generate NOX emission
credits with BEVs or FCEVs could
choose to certify to criteria pollutant
warranty requirements equivalent to the
existing GHG emission warranty
requirements.
We request comment on our proposed
approach for BEV and FCEV warranty
requirements to match those of the
engine-based primary intended service
class for manufacturers who choose to
generate NOX emission credits from
BEVs or FCEVs. Commenters are
encouraged to provide information and
data on whether such requirements
would help to ensure the zero-emission
tailpipe performance of these
technologies, or if they would hinder
the integration of these technologies
requirements. Available at: https://ww2.arb.ca.gov/
sites/default/files/barcu/regact/2019/zepcert/
15dayattc.pdf (last accessed August 24, 2021).
491 California Air Resources Board, Staff Report:
Initial Statement of Reasons for Proposed
Alternative Certification Requirements and Test
Procedures for Heavy-Duty Electric and Fuel Cell
Vehicles and Proposed Standards and Test
Procedures for Zero-Emission Powertrains (ZeroEmission Powertrain Certification Regulation),
December 31, 2018. Available online: https://
ww3.arb.ca.gov/regact/2019/zepcert/isor.pdf.
492 See Section IV.G for details on the proposed
ABT program, which includes restrictions for the
extent to which engines could emit emissions above
the proposed standards.
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into the heavy-duty vehicle market. If
commenters suggest that we should
finalize another alternative to our
proposed approach, then we request
information and data supporting their
views on how such an alternative would
support the environmental benefits of
zero-emission tailpipe technologies. We
further request comment on our
proposed approach that batteries and
fuel cells in BEVs and FCEVs,
respectively, are covered under
warranty for manufacturers choosing to
generate NOX emission credits. If
commenters suggest that we include
additional components in the final rule,
such as the CARB ZEP Certification
approach, we request that commenters
provide a list of which specific
components should be covered (e.g.,
electric motor, axles), along with a
rationale for why those components
should be covered under emission
warranty.
c. Proposed Warranty for Incomplete
Vehicle Refueling Emission Standards
As noted in Section III.E, proposed
Options 1 and 2 include refueling
emission standards for Spark-ignition
HDE that are certified as incomplete
vehicles above 14,000 lb GVWR.493 Our
proposed refueling standards are
equivalent to the refueling standards
that are in effect for light- and heavyduty complete Spark-ignition HDVs. We
project manufacturers would adapt the
existing onboard refueling vapor
recovery (ORVR) systems from those
complete vehicle systems to meet our
proposed refueling standards.
As noted in Section III.E, we are not
reopening or proposing to change
evaporative emission requirements that
currently apply for all SI engines or
refueling emission standards that
currently apply for complete vehicles.
Because the onboard refueling vapor
recovery systems necessary to meet the
proposed refueling standards are
expected to build on existing
evaporative systems, proposed Options
1 and 2 would require that Sparkignition HDE manufacturers provide a
warranty for the ORVR systems of
incomplete vehicles above 14,000 lb
GVWR for the same warranty periods
that currently apply for evaporative
emission control components on these
vehicles.494 Our proposal to apply the
existing warranty periods for
evaporative emission control systems to
493 See
our proposed updates to 40 CFR 1037.103.
494 Warranty periods for refueling emissions
components on incomplete Light HDV would be 5
years or 50,000 miles, and 5 years or 100,000 miles
for components on incomplete Medium HDV and
Heavy HDV. See our proposed updates to 40 CFR
1037.120.
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the ORVR systems is similar to our
approach to the regulatory useful life
periods associated with our proposed
refueling standards discussed in Section
IV.A.
v. Additional Considerations for
Components Covered and Warranty
Claims
Consistent with existing regulations,
our proposed warranty provisions in
new 40 CFR 1036.120(c) identify the
components covered by emission
warranty as the general emission-related
components listed in 40 CFR 1068,
appendix A, and any other components
a manufacturer may develop to control
emissions. The emission-related
components listed in appendix A are
broad categories of components and
systems that affect emissions. We
request comment on the completeness
of this list and whether we should
consider adding other systems or more
specific components of systems.
As mentioned in Section IV.B.1.iii,
CARB recently expanded their list of
components covered by emission
warranty to include any component
whose failure causes the vehicle’s OBD
MIL to illuminate to ensure
malfunctioning components were
repaired in a timely manner.495 We
believe the proposed lengthened
warranty periods would effectively
encourage prompt maintenance without
the need to expand the list of
components covered beyond those
specifically identified as emissionrelated components. We are also
including several other proposed
updates to improve access to valuable
maintenance information for certain
emission-related components. We are
proposing to require manufacturers to
update their owner’s manuals to
improve serviceability (Section IV.B.3)
and to expand the list of OBD
parameters available to the public
(Section IV.C).
As specified in the current 40 CFR
1068.115 and referenced in proposed 40
CFR 1036.120(d), manufacturers may
deny warranty claims if the engine was
improperly maintained or used. In
proposed 40 CFR 1036.125(h)(2),
manufacturers would describe the
documentation they require for owners
to demonstrate their engines are
properly maintained.496 ANPR
commenters suggest that DEF quality
sensor data alone is an incomplete
indicator of an owner’s commitment to
maintaining high-quality DEF. EPA
received comments describing incidents
where DEF quality faults were triggered
repeatedly despite flushing the system
and filling the tank with new DEF,
suggesting a fault with a system
sensor.497 A recent online discussion
indicates that some OEMs may be
denying warranty claims on the basis of
using poor quality DEF.498 While this
may be justified for repeated DEF
quality faults or extremely low urea
concentrations (e.g., using water), DEF
quality sensor readings may also
indicate only slightly abnormal urea
concentrations due to unintentionally
long storage periods or unpredicted
improper storage temperatures. In either
case, we expect a DEF quality-triggered
engine derate would induce a user to
address the DEF quality issue before it
would cause a problem downstream.
We note that current 40 CFR 1068.115
allows manufacturers to deny a
warranty claim only if they show that a
component failure was due to improper
maintenance or use by the owner or
operator, by accidents for which the
manufacturer has no responsibility, or
by acts of God subject to certain
limitations. For example, 40 CFR
1068.115(b)(3) does not allow a
manufacturer to deny a warranty claim
based on action or inaction by the
operator unrelated to the warranty
claim. In proposed 40 CFR 1036.120(d),
we propose to further clarify that, as
described in 40 CFR 1068.115, for
highway heavy-duty engines a
manufacturer may deny warranty claims
if the operator caused the problem
through improper maintenance or use.
In other words, a manufacturer must use
more than just the presence of a system
fault before denying a warranty claim
for improper maintenance and would
have to show that a component failure
was directly connected to that fault. We
request comment on the availability of
high-quality DEF and whether EPA
should explicitly state that
manufacturers cannot deny warranty
claims based on the use of commonly
available DEF, as is currently specified
for fuel in 40 CFR 1068.115(b)(6).
Commenters are encouraged to suggest
if a commonly available DEF provision
should be limited to heavy-duty
highway engines in 40 CFR 1036.120 or
495 California Air Resources Board. Staff Report:
Initial Statement of Reasons-Public Hearing to
Consider the Proposed Heavy-Duty Engine and
Vehicle Omnibus Regulation and Associated
Amendments. June 23, 2020. Page III–52. Available
online: https://ww2.arb.ca.gov/sites/default/files/
barcu/regact/2020/hdomnibuslownox/isor.pdf.
496 See our discussion in Section IV.B.5.
497 See the comments of the National Association
of Small Trucking Companies (‘‘NASTC’’), EPA–
HQ–OAR–2019–0055–0456.
498 Wallace, Sam. ‘‘Keep Your Diesel Exhaust
Fluid From Voiding Your Warranty’’, Mitchell1
ShopConnection, August, 2015. Available online:
https://mitchell1.com/shopconnection/keep-yourdiesel-exhaust-fluid-from-voiding-your-warranty/.
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if it should be broadly applied to all
sectors covered under part 1068.
vi. Analysis of Proposed Emission
Warranty Periods and Alternatives
Consistent with our useful life
discussion in Section IV.A.4, we
considered an alternative set of
warranty periods (the Alternative) that
would apply as a single step beginning
in model year 2027. The warranty
mileages for the Alternative are longer
than the proposed Option 1 MY 2031
useful life mileages. The Alternative
mileages align with the warranty
mileages presented in CARB’s
September 2019 Public Workshop for
their Heavy-Duty Low NOX program and
cover up to 94 percent of the useful life
mileages considered for the
Alternative.499 The warranty mileages of
the Alternative would place an even
greater emphasis on the importance of
holding manufacturers responsible for
17511
emission control defects for a period of
time that aligns more closely with the
operational life of the engine. However,
we believe it would be inappropriate to
consider warranty mileages equal to or
beyond the proposed Option 1 MY 2031
useful life mileages, which are the
maximum useful life mileages we
consider to be feasible given the level of
emission standards evaluated in this
proposal based on available data.
TABLE IV–10—COMPARISON OF WARRANTY MILEAGES CONSIDERED
Proposed
Option 1
Primary intended service class
MY 2027–
2030
Spark-Ignition HDE ..............................................................
Light HDE .............................................................................
Medium HDE ........................................................................
Heavy HDE ..........................................................................
The Alternative warranty mileages are
equivalent to or longer than the useful
life mileages included in the proposed
Options 1 and 2. Since we do not
believe that the emission warranty
period should be equal to or greater than
the useful life period, we focus on the
warranty values of proposed Options 1
and 2 and the range in between them for
this proposal. We expect that we would
need additional data before we could
project that the standards and useful life
values of the Alternative are feasible for
the MY 2027 timeframe in order to
consider adopting them, or the
Alternative warranty mileages, in the
final rule.
We estimated the emissions impacts
of the Alternative warranty periods in
our inventory analysis, which is
summarized in Section VI and
discussed in detail in Chapter 5 of our
draft RIA. We do not present an analysis
of the costs of the Alternative, since
those warranty periods are out of the
range of mileages we are currently
considering without additional
information to indicate that the
standards and useful life values of the
Alternative are feasible in the MY 2027
timeframe.
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vii. Other Approaches To Ensure LongTerm In-Use Emission Performance
Under our current and proposed
warranty provisions, parts and labor for
emission-related components are
equally and fully covered over the
499 Brakora, Jessica. Memorandum to Docket:
EPA–HQ–OAR–2019–0055. CARB 2019 Public
Workshop Presentations Related to Regulatory
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Proposed
Option 1
Current
50,000
50,000
100,000
100,000
110,000
150,000
220,000
450,000
Alternative
MY 2031+
160,000
210,000
280,000
600,000
110,000
110,000
150,000
350,000
200,000
280,000
360,000
800,000
entirety of the warranty period. A
graduated warranty coverage approach,
which was introduced as a topic in the
ANPR to this rule and is described in
more detail below, may provide a
similar assurance of long-term emission
performance with a smaller impact on
the purchase price.
Manufacturers are responsible for
repairing or replacing emission-related
components that are found to be
defective within the specified warranty
period. Manufacturers include warranty
repairs in the price of an engine or
vehicle, and the Agency considers the
warranty cost implications of all our
emission control rules.500 In Section V,
we provide the cost impacts of the
proposed warranty periods. The impact
that a longer warranty would have on
the purchase price of an individual
engine will vary by factors such as a
manufacturer’s estimate of the risk for
an engine, their presumed competition
in the market, and their relationship
with the purchaser.
In the current market, purchasers
desiring greater warranty protection can
buy extended warranties, either from
the engine manufacturers or third-party
companies. The experience with
extended warranties reveals information
about the range of owner preferences
with respect to bearing the costs of outof-warranty repairs. Some of the
estimated 40 percent of purchasers
obtaining extended warranties may be
large companies that purchase extended
warranty coverage because they have
comprehensive in-house service
facilities and a business relationship
with engine manufacturers that allows
them to perform warranty repairs inhouse. Other owners may be reliant on
the engine manufacturer for warranty
repairs but prefer to purchase extended
warranties for insurance against the cost
of out-of-warranty repairs, in essence
paying for those repairs up-front. Of the
60 percent of purchasers that decline to
purchase extended warranties, some
companies may reduce the risk of outof-warranty repair costs by selling their
vehicles near the point when the
warranty period ends. Others may prefer
to pay for out-of-warranty repairs when
and if they occur. Still others may
choose to not make out-of-warranty
repairs at all. It is clear that lengthening
the warranty period would remove some
of a purchaser’s flexibility to address
out-of-warranty repair costs. We request
comment on the extent to which
emissions warranty period is an
important aspect of purchasers’ business
decisions, and the specific impacts
purchasers anticipate for the range of
emissions warranty periods we are
considering in this rule. For instance,
we are interested in how a longer
regulatory emissions warranty may
impact the timing of an engine or truck
purchase, how long an engine or vehicle
is kept, and/or how well an engine is
maintained.
Useful Life and Emissions Warranty. March 19,
2021.
500 A manufacturer estimates the expected costs
of warranty repairs actuarially, and these costs are
added to the purchase price of the engine or
vehicle, spreading the predicted repair costs over
the number of engines or vehicles sold.
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In the ANPR, we described two
different potential approaches to
graduated warranties. Under one
approach, there could be longer,
prorated warranties that provide
different levels of warranty coverage
based on a vehicle’s age or mileage.
Alternatively, the warranty could be
limited to include only certain parts
during specified warranty periods, and/
or exclude labor for some, or even all,
of the duration of coverage. We received
feedback from several stakeholders in
response to the ANPR. Allison
Transmission supported EPA
considering prorated parts and labor as
an approach to lengthening warranty
periods.501 Volvo suggested that
applying the longer warranty periods to
only critical components could be a way
to reduce manufacturer costs.502 NADA
recommended that longer warranty
periods be proposed in a manner that
varies by class of component or system
and include the approaches EPA
presented in the ANPR such as limited
component and/or prorated
warranties.503
We are not proposing and did not
analyze a graduated warranty approach
for this proposal. However, we may
consider a graduated warranty as a
viable alternative to our proposed
warranty periods if we receive
additional information that would
support such an approach. A graduated
warranty approach could extend beyond
our proposed warranty periods in
mileage, hours, and years, to cover more
of the operational life of the engine, but
it could be based on different phases of
varying coverage. These could include,
for example:
• Phase 1: Full parts and labor
coverage for all emission-related
components,
• Phase 2: Parts and labor coverage
for limited emission-related
components, and
• Phase 3: Parts-only coverage for
limited emission-related components.
We request comment on whether EPA
should adopt a phased approach for a
longer emission warranty period.
Supporters of such an approach should
comment on the number of phases, the
length of each phase, and the
components to include in the set of
limited emission-related components
under such an approach. With respect to
Phase 1, which would be similar to a
traditional warranty with full parts and
labor coverage, EPA may consider the
501 See comments from Allison, Docket ID EPA–
HQ–OAR–2019–0055–0461.
502 See comments from Volvo, Docket ID EPA–
HQ–OAR–2019–0055–0463.
503 See comments from NADA, Docket ID EPA–
HQ–OAR–2019–0055–0369.
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warranty mileages in proposed Option 2
as the minimum lower bound. For the
other phases, commenters are
encouraged to include data to support
their suggested mileage, hours, and
years of coverage. When considering the
set of limited parts to be covered in the
other phase(s), EPA may consider
including components that are relatively
high-cost components, or components
that are labor-intensive (and thus
expensive) to replace. We request data
to support the set of limited emissionrelated components that should be
included in the other phase(s),
including failure rates, component
costs, and labor costs to replace specific
components. We note that our proposed
maintenance provisions in 40 CFR
1036.125 include two categories of
components we could consider as the
set of limited emission-related
components covered in the graduated
warranty approach. As described in
Section IV.B.5, these two categories of
components include a proposed list of
specific components with minimum
maintenance intervals, and criteria to
identify components that can only be
replaced as part of scheduled
maintenance if the manufacturer covers
the cost.
Finally, we request comment on
whether a graduated warranty approach
would achieve the goals set out in
Section IV.B.1.ii: Providing an extended
period of protection for purchasers,
encouraging proper maintenance,
discouraging tampering, and
incentivizing manufacturers to design
emission control components that are
less costly to repair.
2. Electronic Control Module Security
CAA section 203(a)(3)(B) and 40 CFR
1068.101(b)(2) prohibit selling, offering
to sell, or installing any part or
component whose principal effect is to
bypass, defeat, or render inoperative a
motor vehicle emission control device
or element of design (i.e., a ‘‘defeat
device’’), where the person knows or
should know that the part is being
offered for sale, installed for such use or
put to such use. Once installed, defeat
devices can result in significant tailpipe
emissions increases, and with the long
service life of heavy-duty vehicles,
would produce a disproportionate
amount of lifetime emissions, compared
to a vehicle with properly functioning
emission controls. One of the key
enablers of defeat devices with modern
engines is the unauthorized
modification, or tampering, with
certified calibration parameters and/or
software within the electronic control
module (‘‘ECM’’). Tampering with the
ECM can introduce a different
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calibration that allows the engine to
produce power at higher emission rates,
or it can bypass or disable inducement
algorithms intended to ensure proper
functioning of SCR systems. The EPA
Office of Enforcement and Compliance
Assurance (OECA) has found extensive
evidence of tampering with the
emission control systems on heavy-duty
engines and vehicles nationwide,
although EPA lacks robust data on the
exact rate of tampering.504 Recently,
OECA announced a new National
Compliance Initiative (‘‘NCI’’) to
address the manufacture, sale, and
installation of defeat devices on vehicles
and engines through civil
enforcement.505
EPA has for decades had regulations
to address the ‘‘physically adjustable
parameters’’ on heavy-duty highway
engines that can alter emissions
performance.506 These regulations
require the manufacturer, subject to
review by EPA, to identify the
appropriate range of adjustment on the
operating parameters or physical
settings on an engine that could
potentially increase emissions and the
adequacy of limits, stops, seals, or other
mechanical means of limiting or
prohibiting adjustment outside of these
appropriate ranges. Parameters such as
injection timing on a diesel engine were
once physically adjustable with
common tools and clearly an adjustable
parameter. With a modern ECM, many
of these parameters are now
electronically adjustable through
changes to software and calibration
settings. As discussed in Section
XII.A.2, we are proposing to revise our
regulations by adding 40 CFR 1068.50 to
specifically address electronically
adjustable parameters and require that
manufacturers attest that they are using
sufficient measures to secure the ECM,
thereby limiting adjustment or alteration
beyond those used in the certified
configuration.
ECM tampering is often designed to
avoid detection, where the software,
controls, and onboard diagnostics are
intentionally manipulated so commonly
available scan tools cannot detect the
presence of a defeat device. This
complicates the efforts of state
504 U.S. EPA. ‘‘Tampered Diesel Pickup Trucks: A
Review of Aggregated Evidence from EPA Civil
Enforcement Investigations’’, November 20, 2021,
Available online: https://www.epa.gov/
enforcement/tampered-diesel-pickup-trucks-reviewaggregated-evidence-epa-civil-enforcement.
505 U.S. EPA. National Compliance Initiative:
Stopping Aftermarket Defeat Devices for Vehicles
and Engines. Available online: https://
www.epa.gov/enforcement/national-complianceinitiative-stopping-aftermarket-defeat-devicesvehicles-and-engines.
506 40 CFR 86.094–22.
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inspection and maintenance programs
to identify and address tampered
vehicles. ECM tampering is also a
concern for manufacturers, because
changes to the engine controls can
adversely impact the durability of the
engine and lead to premature failure. If
ECM tampering remains undetected and
a failure occurs within the warranty
period, the manufacturer would be
responsible for the repair costs.
Manufacturers have been implementing
measures to prevent tampering with
software in the engine’s ECM, but
manufacturers of defeat devices
continue to find ways to work around
these security measures. Unauthorized
access to the ECM and other control
modules on a vehicle is also a public
safety concern, as malicious tampering
could affect the operation of the
advanced braking, stability, and cruise
control systems found on modern
heavy-duty vehicles.507
To address the safety, financial
liability, operational, and privacy
concerns that can result from tampering,
manufacturers, industry organizations,
and regulators have been working to
develop standards and design principles
that would improve vehicle
cybersecurity, including ECMs. Three
such efforts where cybersecurity
guidelines and procedures are either
under development or already in
publication are ISO/SAE J21434,
UNECE WP29 Cybersecurity Regulation,
and SAE J3061.508 509 510 Manufacturers
may choose to utilize different mixes of
technical standards or principles that
these organizations recommend. A onesize-fits-all approach with detailed
requirements for ECM security for all
engines would be neither practical nor
prudent. Manufacturers need the
flexibility to quickly implement
measures to address new or emerging
threats and vulnerabilities. Considering
this need for flexibility and noting that
the security principles in these efforts
are constantly evolving as new threats
are identified, we are not proposing to
507 Stachowski, S., Bielawski, R., Weimerskirch,
A. Cybersecurity Research Considerations for Heavy
Vehicles (Report No. DOT HS 812 636).
Washington, DC: National Highway Traffic Safety
Administration. December 2018.
508 ‘‘Road vehicles — Cybersecurity engineering‘‘,
ISO/SAE FDIS 21434, https://www.iso.org/
standard/70918.html.
509 United Nations Economic Commission for
Europe, ‘‘UNECE WP29 Automotive Cybersecurity
Regulation’’, Available online: https://argussec.com/unece-wp29-automotive-cybersecurityregulation/.
510 Society of Automotive Engineers,
‘‘Cybersecurity Guidebook for Cyber-Physical
Vehicle Systems‘‘. SAE J3061, Available online:
https://www.sae.org/standards/content/j3061_
201601/.
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adopt any of these specific guidelines as
requirements for manufacturers.
In 40 CFR 1036.205(s), we propose
that manufacturers describe all
adjustable parameters in their
application for certification, which
would include electronically controlled
parameters. Electronically controlled
parameters may be considered
practically adjustable as described in
proposed 40 CFR 1068.50(d)(2). This
would include user-selectable operating
modes and modifications that owners
can make with available tools. We are
proposing that manufacturers describe
their approach to limiting access to
electronic controls in the certification
application. We retain the right to
evaluate a manufacturer’s determination
in their application considering the
measures they are using (whether
proprietary standards, industry
technical standards, or a combination of
both), to prevent access to the ECM. At
a minimum, this documentation should
describe in sufficient detail the
measures that a manufacturer has used
to: prevent unauthorized access; ensure
that calibration values, software, or
diagnostic features cannot be modified
or disabled; and respond to repeated,
unauthorized attempts at
reprogramming or tampering.511 Section
XII.A.2 of this preamble describes our
proposed new section 40 CFR 1068.50
to codify a set of provisions that are
consistent with current industry best
practices with respect to adjustable
parameters. Additional discussion can
be found in Chapter 2 of the draft RIA.
3. Serviceability
Defective designs and tampering can
contribute significantly to increased inuse emissions. EPA has warranty
provisions and tampering prohibitions
in place to address such issues. Malmaintenance, which includes delayed or
improper repairs and delayed or
unperformed maintenance, also
increases in-use emissions and can be
intentional (e.g., deferring repairs due to
costs) or unintentional (e.g., not being
able to diagnose the actual problem and
make the proper repair). Malmaintenance (by owners or repair
facilities) can result from:
• Difficulty and high costs to
diagnose and repair
• Inadequate troubleshooting guides
and maintenance instructions
511 We are proposing that engines are not in the
certified configuration if they are produced with
adjustable parameters set outside the range
specified in their application for certification or
produced with other operating parameters that do
not conform to the certified configuration. See
Section XII and proposed 40 CFR 1068.50(i).
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• Limited access to maintenance
information and specialized tools to
make repairs
Vehicle owners, repair technicians,
and manufacturers all play important
and distinct roles in achieving intended
in-use emission system performance
and preventing mal-maintenance.
Vehicle owners are expected to properly
maintain the engines, which includes
performing preventative maintenance,
scheduled maintenance (e.g.,
maintaining adequate DEF supply for
their diesel engines’ aftertreatment), and
completing repairs when components or
systems degrade or fail. Repair
technicians are expected to properly
diagnose and repair malfunctioning
emission systems. Finally,
manufacturers play a key role in
providing both owners and repair
technicians with access to the
information they need to perform such
expected maintenance and repairs.
EPA published several rules between
1993 and 2003 that improved service
information access and required
onboard diagnostic (OBD) systems for
light-duty vehicles up to 14,000 lb
GVWR.512 In 2009, EPA finalized
similar requirements for the heavy-duty
industry to ensure that manufacturers
make diagnostic and service information
available to any person repairing or
servicing heavy-duty vehicles and
engines (74 FR 8309, February 24,
2009).513 The service information
requirements include information
necessary to make use of the OBD
system and instructions for making
emission-related diagnoses and repairs,
training access, technical service
bulletins, and other information
generally available to their franchised
dealers or other persons engaged in the
repair, diagnosing or servicing of motor
vehicles. Since this time, manufacturers
have entered into a service-related
agreement through trade associations
representing the aftertreatment repair
industry and truck and engine
manufacturers, highlighting concerns
over intellectual property and their
continued need for proprietary tools.514
EPA is not proposing changes to service
512 See 58 FR 9468 (February 19, 1993); 60 FR
40474 (August 9, 1995); 65 FR 59896 (Oct 6, 2000);
and 68 FR 38428 (June 27, 2003).
513 See 40 CFR 86.010–38(j) for the current service
information requirements. We are not proposing to
migrate the service information provisions at this
time and these provisions will remain in part 86.
We are proposing to name the service information
provisions as an additional requirement in
proposed 40 CFR 1036.601(b). EPA may consider
migrating these provisions in a future rulemaking.
514 Memorandum of Understanding National
Commercial Vehicle Service Information. August
2015. Available online: https://www.etools.org/
Heavy-Duty-MOU-2015.
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information regulations at this time.
While the service information
regulations were an important first step
in improving serviceability, as emission
control systems have continued to
develop, it has become necessary to
consider other improvements that can
be made to support in-use maintenance
and repair practices. CAA section
207(c)(3)(A) requires manufacturers to
provide instructions for the proper
maintenance and use of a vehicle or
engine by the ultimate purchaser and
requires such instructions to correspond
to EPA regulations. Section 207(c)(3)(A)
also requires manufacturers to provide
notice in those instructions that
maintenance, replacement, or repair of
emission control devices and systems
may be performed by any automotive
repair establishment or individual using
any automotive part which has been
certified as provided in section
207(a)(2). Section 207(c)(3)(B) requires
that these instructions shall not include
any condition on the ultimate
purchaser’s using, in connection with
such vehicle or engine, any component
or service (other than a component or
service provided without charge under
the terms of the purchase agreement)
which is identified by brand, trade, or
corporate name; or directly or indirectly
distinguishing between service
performed by the franchised dealers of
such manufacturer or any other service
establishments with which such
manufacturer has a commercial
relationship, and service performed by
independent automotive repair facilities
with which such manufacturer has no
commercial relationship; unless EPA
finds the vehicle or engine will function
properly only if the component or
service so identified is used in
connection with such vehicle or engine,
and that such a waiver is in the public
interest.
Section 207(c)(3)(C) states that
manufacturers must affix a permanent
label indicating that the vehicle or
engine is covered by a certificate of
conformity and containing other
information relating to control of motor
vehicle emissions as prescribed by EPA
regulations. Finally, section 202(m)(5)
clarifies that manufacturers must
provide this information promptly to
anyone engaged in the repairing or
servicing of motor vehicles or engines,
except as specified. This section
describes proposed regulatory
amendments under these statutory
provisions and are intended to improve
serviceability, reduce mal-maintenance,
and ensure owners are able to maintain
emission performance throughout the
entire in-use life of heavy-duty engines.
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i. Current Repair and Maintenance
Experiences
Continued maintenance issues can
result in, among other things, owner
dissatisfaction, which may cause some
owners to remove or bypass emission
controls. Any actions we can take to
reduce maintenance issues could reduce
incidents of tampering. In the ANPR,
EPA requested comment on experiences
with serviceability and received
comment in three general categories: (1)
Frustrations related to advanced
emission control system reliability; (2)
misdiagnosis and improper repair by
professional facilities which lead to
repeated trips to repair facilities and
significant downtime, and (3) limited
access to maintenance information
which leads to the inability to selfdiagnose problems.
Serviceability concerns affect all
trucking operations, although different
types of operators may experience these
impacts in different ways. EPA received
comments from trade organizations
representing very large trucking fleets
(e.g., the American Trucking
Associations, ‘‘ATA’’), small fleets (e.g.,
National Association of Small Trucking
Companies, ‘‘NASTC’’), and owneroperators (e.g., Owner-Operator
Independent Drivers Association,
‘‘OOIDA’’), as well as from independent
commenters, indicating that
serviceability issues are one of the top
concerns when operating trucks with
advanced emission control systems.
ATA commented that current emission
control systems are still causing
concerns for fleets and noted that in a
recent study by ATA’s Truck
Maintenance Council, aftertreatment
maintenance issues, serviceability, and
ease of diagnostics were identified as
major areas of concern by their
members.515 NASTC submitted
comments directly from their members
indicating a number of concerns related
to serviceability.516 OOIDA commented
that their members have encountered
various problems with emissions
systems which have had a dramatic
impact on their businesses including
expensive visits to dealers, lost
productivity, poor efficiency, and
towing costs.517 A number of other
commenters described their experiences
and how improvements can be made to
515 See the comments of the American Trucking
Association, Docket ID EPA–HQ–OAR–2019–0055–
0357.
516 See the comments of the National Association
of Small Trucking Companies, Docket ID EPA–HQ–
OAR–2019–0055–0456.
517 See the comments of the Owner-Operator
Independent Drivers Association, Docket ID EPA–
HQ–OAR–2019–0055–0397.
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reduce cost and frustration.518 Trucking
companies participating in a round table
discussion in EPA’s Region 7 expressed
similar concerns about impacts to
business as a result of delayed or missed
deliveries, including lost customers, and
possible legal or contract
consequences.519
In addition to operators, EPA received
comments from state and local agencies
supportive of improving access of
maintenance information and service
tools for fleets and owneroperators.520 521 For example, NACAA
stated that EPA should work to increase
access to the information and tools
needed to repair the emission control
systems on aging trucks, which is
especially important for small
businesses, small fleets, independent
owner/operators, and rural operations,
where access to dealer service networks
can be a challenge.
a. Reliability of EPA 2010 Engines
We are keenly aware of significant
discontent expressed by owners
concerning their experiences with
emission systems on engines compliant
with EPA 2010 standards. EPA has also
identified numerous Technical Service
Bulletins submitted by OEMs to
NHTSA’s website documenting issues
such as no trouble found, wiring
concerns, or minor corrosion on
connectors which can lead to
inducement.522 Although significant
improvements have been made to these
systems since they were first introduced
into the market, reliability and
serviceability continue to cause
concern. ATA commented that their
members are experiencing problems
with a wide variety of issues such as:
Aftertreatment wiring harness failures,
DEF nozzles plugging or over-injecting,
NOX sensor failures, defective DEF
pumps and level sensors, systems being
less reliable in rain and cold weather,
more frequent required cleaning of
DPFs, and problems related to DEF
518 For example, see the comments of Swanny’s
Trucking, Docket ID EPA–HQ–OAR–2019–0055–
0252.
519 Kopin, Amy. Memorandum to docket EPA–
HQ–OAR–2019–0055. ‘‘EPA Region 7 Heavy-Duty
NOX ANPR Roundtable Discussion—Serviceabilityand Inducement-Related Concerns‘‘. October 1,
2021.
520 See the comments of the National Association
of Clean Air Agencies, Docket EPA–HQ–OAR–
2019–0055–0283.
521 See the comments of the Northeast States for
Coordinated Air Use Management, Docket EPA–
HQ–OAR–2019–0055–0288.
522 See NHTSA Service Bulletins: ID Number
10058856, available here: https://static.nhtsa.gov/
odi/tsbs/2015/SB-;10058856-6479.pdf and ID
Number 10154333, available here: https://
static.nhtsa.gov/odi/tsbs/2019/MC-101543339999.pdf.
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build-up.523 ATA also stated that their
members have reported that mechanics
at dealerships sometimes clear codes
with no associated repairs being made.
Many of these issues can also lead to
severe engine derate and towing costs
(see Section IV.D for further information
on proposed inducement provisions,
including revisions to policy currently
in guidance). OOIDA commented that
some of its members have experienced
emission technology failures that caused
their engines to quickly derate, placing
truckers and other motorists in unsafe
situations.524
In addition to the comments
highlighting problems related to wiring
harness issues and sensor failures, a
number of published articles have
presented similar findings. For example,
‘‘Dealing with Aftertreatment Issues’’ in
Fleet Equipment Magazine discusses
how at least one OEM is focusing on
improving issues with wiring and
sensors ‘‘which are often the culprits in
aftertreatment downtime.’’ 525 A recent
article from Transport Topics highlights
how fleets are experiencing wiring
issues and sensor failures that are
creating problems that even
sophisticated diagnostic tools cannot
solve easily.526
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b. Misdiagnosis and Improper Repairs
Misdiagnosis can lead to the
unnecessary replacement of parts
without properly addressing the
problem, which can result in additional
breakdowns and tows with return trips
to repair facilities for diagnostic service.
ATA commented that several fleets are
reporting the need for ’comeback’
repairs and that while emissions-related
training for diagnosis and repair work
has improved, it is still severely lagging
behind expectations. The NASTC
describes problems some owners have
experienced with repeated emission
system component failures.527 In one
example, an owner had to replace four
NOX sensors, two diesel exhaust fluid
523 See the comments of the American Trucking
Association, Docket ID EPA–HQ–OAR–2019–0055–
0357.
524 See the comments of the Owner-Operator
Independent Drivers Association, Docket ID EPA–
HQ–OAR–2019–0055–0397.
525 Crissey, Alex. Fleet Equipment Magazine.
‘‘Dealing with Aftertreatment Issues’’. November 27,
2017. Available online: https://
www.fleetequipmentmag.com/dealingaftertreatment-issues/.
526 Frantz, Gary. Transport Topics. ‘‘Diesel Engine
Makers Tackle Challenges Posed by Stricter
Emission Standards’’. May 11, 2020. Available here:
https://www.ttnews.com/articles/class-8-enginemakers-tackle-challenges-posed-stricter-emissionstandards.
527 See the comments of the National Association
of Small Trucking Companies (‘‘NASTC’’), EPA–
HQ–OAR–2019–0055–0456.
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(DEF) filters, a DEF pump, a DPF, and
a diesel oxidation catalyst (DOC) within
only 6 months of purchasing a new
truck. NASTC also described problems
other owners experienced due to
failures of NOX sensors, DPF filters,
DOCs, other emission-related sensors,
and wiring harnesses, as well as
repeated DEF doser injector pumps and
valve failures. Other NASTC
commenters described improper repair
experiences resulting in trucks being
down for weeks at a time. An
independent commenter stated that
repeated repairs in a 6-month time
period resulted in loss of his truck and
the ability to continue as an owneroperator.528
c. Limited Access to Repair Facilities,
Maintenance Information, and Service
Tools
In response to the ANPR, EPA
received numerous comments on
difficulties associated with repairs of
emission control systems. Many
commenters indicated there is a
substantial wait time to get a vehicle
into a specialized repair facility, which,
in some cases, was more than a week in
addition to the time required to repair
the vehicle.529 This wait time may be
manageable if the vehicle remains
operational, but can have a significant
impact on an owner’s ability to generate
income from a vehicle if the truck is
subject to an inducement and they are
unable to use the vehicle until the repair
is made.530 EPA received comments
from the National Tribal Air Association
and Keweenaw Bay Indian Community
suggesting that service information and
tools are not readily available and
affordable for individual owners to
diagnose and fix their own vehicles, and
improved access can be especially
important for small businesses, Tribes,
and those in rural areas with less ready
access to original equipment
manufacturer dealer networks.531
EPA received a number of comments
on difficulties getting the right
information or tools to repair vehicles
outside of specialized repair facilities.
ATA commented that their members
report that in order to ensure
proprietary tools are used, some
manufacturers lock out certain
528 See the comments of J. Johnson, Docket ID
EPA–HQ–OAR–2019–0055–0265.
529 See the comments of J. Sibley, Docket ID EPA–
HQ–OAR–2019–0055–0397 and those of the
National Association of Small Trucking Companies,
Docket ID EPA–HQ–OAR–2019–0055–0456.
530 See Section IV.D for proposed inducement
provisions, which include revisions to policy
currently in guidance.
531 See the comments of the National Tribal Air
Association, Docket ID EPA–HQ–OAR–2019–0055–
0282.
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diagnostic programs needed to further
diagnose and reset systems after repairs,
which ATA believes is a barrier to
owners quickly diagnosing emission
control system problems. ATA added
that while some large fleets have added
laptops in the field to help troubleshoot
issues, fleets with more than one brand
of truck may face significant expense to
acquire multiple OEM software/
diagnostic packages for these laptops.
NASTC members noted that there are
very few independent repair facilities
that will repair emission systems
problems, and given the long lead times
at traditional repair facilities, a single
fault code can remove a truck from
service for more than a week. NASTC
members also commented that
diagnostic tools for owners are not
affordable but are currently the only
way to access diagnostic codes outside
of a trip to a repair facility. OOIDA
commented that according to a 2018
survey, 73 percent of their members
perform repairs and maintenance on
their own trucks.532 OOIDA added that
being able to diagnose problems and
repair equipment outside of dealerships
is important for owner-operators and
allows them to save time, avoid
downtime, and reduce operating costs;
however, they believe that restrictions
built into existing trucks are preventing
this practice. OOIDA supported an
emphasis on serviceability
improvements so that professional
drivers can independently identify and
repair problems with their engines and
aftertreatment as much as possible.
ii. Proposed Maintenance Information
for Improved Serviceability
In addition to labeling, diagnostic,
and service information requirements,
EPA is proposing to require important
maintenance information be made
available in the owner’s manual.533 The
owner’s manual is a document or
collection of documents prepared by the
engine or vehicle manufacturer for the
owner or operator to describe
appropriate engine maintenance,
applicable warranties, and any other
information related to operating or
maintaining the engine or vehicle. EPA
is proposing to require additional
maintenance information in the owner’s
manual as a way to improve factors that
may contribute to mal-maintenance,
resulting in better service experiences
for independent repair technicians,
532 See the comments of the Owner-Operator
Independent Drivers Association, Docket ID EPA–
HQ–OAR–2019–0055–0397.
533 Miller, Neil; Kopin, Amy. Memorandum to
docket EPA–HQ–OAR–2019–0055. ‘‘Serviceability
and Additional Maintenance Information’’. October
1, 2021.
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specialized repair technicians, owners
who repair their own equipment, and
possibly vehicle inspection and
maintenance technicians.534 Combined
with our proposed modifications to
onboard diagnostic requirements and
proposed provisions for inducements,
we expect these proposed serviceability
provisions would improve owner
experiences operating and maintaining
heavy-duty engines and provide greater
assurance of long-term in-use emission
reductions by reducing likelihood of
occurrences of tampering.535
EPA is proposing changes to owner’s
manual and label requirements that
would be mandatory for MY 2027 and
later engines. The existing proposal
would be voluntary for earlier model
years, but we are seeking comment on
making all or parts of this proposal
mandatory as soon as MY 2024. We
expect these changes would increase
owner understanding of emission
control systems, improve experiences at
repair facilities, provide better access to
information to help identify concerns,
and enable owners to self-diagnose
problems (especially important for aging
trucks). Our proposal is intended to
ensure consistent access to emission
systems diagrams and part number
information across the range of
commercial vehicle engines and
improve clarity in the information
presented in those diagrams. Owner’s
manuals today include very detailed
descriptions of systems such as radios
and infotainment centers, fuse box and
relay diagrams, and troubleshooting
guides for phone connectivity features,
but generally include limited
information on emission control system
operations. Given the importance and
complexity of emission control systems
and the impact to drivers for failing to
maintain such systems (e.g.,
inducements), EPA believes including
additional information about emission
control systems in the owner’s manual
is critical.
We are proposing to require
manufacturers to provide more
information concerning the emission
control system in both the owner’s
manual and the emissions label. Our
534 EPA is also proposing changes to existing
useful life periods to incentivize improved
component durability (see Section IV.A)), onboard
diagnostic requirements intended to make emission
system faults more easily diagnosed (see Section
IV.C), and is proposing inducement provisions for
DEF replenishment, DEF quality and certain SCRrelated tamper-resistant design intended to ensure
manufacturers can meet adjustable parameter and
critical emission-related scheduled maintenance
requirements (see Section IV.D).
535 See Section IV.C for discussion on proposed
changes to onboard diagnostic requirements and
Section IV.D for proposed inducement provisions.
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proposal would require the owner’s
manual to include descriptions of how
the emissions systems operate,
troubleshooting information, and
diagrams. The emissions label would
include an internet link to obtain this
additional information. EPA has had
similar requirements in the past, such as
when EPA required vacuum hose
diagrams to be included on the emission
label to improve serviceability and help
inspection and maintenance facilities
identify concerns.536
Specifically, as a part of the new 40
CFR 1036.125(h)(3)–(9) and (11), we
propose that manufacturers provide the
following additional information in the
owner’s manual:
• A description of how the owner can
use the OBD system to troubleshoot
problems and access emission-related
diagnostic information and codes stored
in onboard monitoring systems
including information about the role of
the proposed health monitor to help
owners service their engines before
components fail.
• A general description of how the
emission control systems operate.
• One or more diagrams of the engine
and its emission-related components
with the following information:
Æ The flow path for intake air and
exhaust gas.
Æ The flow path of evaporative and
refueling emissions for spark-ignition
engines, and DEF for compressionignition engines, as applicable.
Æ The flow path of engine coolant if
it is part of the emission control system
described in the application for
certification.
Æ The identity, location, and
arrangement of relevant sensors, wiring,
and other emission-related components
in the diagram. Terminology to identify
components would be required to be
consistent with codes you use for the
OBD system.
Æ Expected pressures at the
particulate filter and exhaust
temperatures throughout the
aftertreatment system.
• Exploded-view drawings to allow
the owner to identify the part numbers
and basic assembly requirements for
turbochargers, aftercoolers, and all
components required for proper
functioning of EGR and aftertreatment
devices including enough detail to
allow a mechanic to replace any of those
components.
• A basic wiring diagram for
aftertreatment-related components
including enough detail to allow a
mechanic to detect improper
functioning of those components.
536 See 53 FR 7675, March 9, 1988 and 55 FR
7177, February 29. 1990 for more information.
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• Statement instructing owners or
service technicians where to find
emission recall and technical repair
information available without charge
from the National Highway Traffic
Safety Administration.537
• Troubleshooting guide to address
DEF dosing- and DPF regenerationrelated warning signals that would be
displayed in the cab or with a generic
scan tool, including a description of the
fault condition, the potential causes, the
remedy, and the consequence of
continuing to operate without remedy
including a list of all codes that cause
derate or inducement (e.g., list SPN/FMI
combinations and associated operating
restrictions, see proposed requirements
in 40 CFR 1036.110(b)(9)(vi)).
• For the DPF system, instructions on
how to remove DPF for cleaning, criteria
for cleaning the DPF including pressure
drop across the filter, clean filter weight,
pre-installed filter weight, a statement
that DPF inlet and outlet pressures are
available with a generic scan tool, and
information on maintenance practices to
prevent damage to DPFs.
We propose to include these eight
additional provisions for all engine
configurations, including hybrids,
where applicable.538 EPA is seeking
comment on these eight proposed
additional provisions or other
approaches to improve the serviceability
of heavy-duty engine emission control
systems. Finally, in 40 CFR 1036.135(c),
EPA is proposing that manufacturers
include a Quick Response Code or ‘‘QR
Code’’ on the emission label that would
direct repair technicians, owners, and
inspection and maintenance facilities to
a website which provides critical
emissions systems information at no
cost including: A digital copy of the
owner’s manual (or just the emissions
section of the manual), engine family
information, emission control system
identification, and fuel and lubricant
requirements (see proposed revisions in
40 CFR 1036.135). Many manufacturers
already make digital owner’s manuals
537 In 2016, NHTSA issued a Federal Register
notice (81 FR 16270, March 25, 2016) stating it
would post all Technical Service Bulletins and
communications to dealers on defects in vehicles,
regardless of whether the defects were safety related
to comply with the Congressional mandate in in the
‘‘Moving Ahead for Progress in the 21st Century
Act’’ (MAP–21) enacted on July 6, 2012. More
information is available here: https://
www.autosafety.org/how-to-find-technical-servicebulletins-and-other-manufacturer-communicationsvia-nhtsas-search-portal/.
538 See Section IV.B.3.iii for discussion on
potential serviceability requirements for BEV and
FCEV technologies on which we are seeking
comment. Section IV.I also discusses potential
maintenance requirements for manufacturers who
choose to generate NOX emission credits from BEVs
or FCEVs.
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available online.539 EPA recognizes that
there may be a need to accommodate
different information formats relating to
the QR code link and requests comment
on whether to include different options
to achieve the same goals, and if so,
what those options should be. The
maintenance information we are
proposing to add to the owner’s manual
is critical to making necessary
information available promptly to any
person performing emissions-related
maintenance.
Including the proposed additional
information in the owner’s manual and
emission label can increase an owner’s
understanding of emission systems
operation and fault conditions.
Providing owners and repair technicians
access to diagrams describing system
layout and operation can help reduce
confusion where manufacturers may
have different system configurations.
For example, some configurations may
have the DPF in front of the SCR
catalyst, while others may have it
behind the SCR catalyst.540 Lack of
easily accessible diagrams can lead to
mal-maintenance and improper repair
where components that need to be
replaced are not identified properly. For
example, some manufacturers label
exhaust gas temperature (EGT) sensors
generically such as EGT1 and EGT2 and
the positioning of these sensors may
differ or be reversed for the same engine
model installed on vehicles with
slightly different frame
configurations.541 If a technician is
unfamiliar with this change, they may
replace the wrong EGT which would
likely result in a repeat visit to a repair
facility. Similarly, a DPF temperature
sensor may be generically labeled
‘‘Exhaust Temperature Sensor’’ and may
be shown on an EGR parts diagram
rather than a DPF parts diagram, making
it difficult to correctly identify
replacement parts. With an easily
accessible parts diagram, owners, parts
counter specialists, and repair
technicians can more quickly identify
the correct parts to replace which would
save time and eliminate frustration,
especially where a truck is in an
inducement. EPA is also seeking
comment on the need to require
539 Montoya, Ronald, ‘‘How to Find Your Car
Owner’s Manual Online.’’ October 18th, 2013.
Available online at: https://www.edmunds.com/
how-to/how-to-find-your-car-owners-manualonline.html.
540 Powerstrokehub.com, ‘‘6.7L Power Stroke
Emissions Control System.’’ Available here: https://
www.powerstrokehub.com/6.7-power-strokeemissions.html.
541 Earlywine, Brad,’’6.7L Power Stroke EGT
Replacement.’’ Available here: https://
www.expertswrite.net/article/67l-powerstroke/
changing-egt-sensors/.
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standardization of terminology for
certain components in the proposed
labeling and owner’s manual provisions
to further reduce confusion for owners
and technicians performing repairs. For
example, some manufacturers call the
DOC outlet temperature a DPF inlet
temperature. Lack of standardization,
including naming conventions and data
output parameter scaling (e.g., NOX
sensor output scaling may vary between
manufacturers), may lead to confusion
and inefficiencies when seeking
replacement parts and performing
troubleshooting and repairs. SAE J2403
‘‘Medium-Heavy Duty E/E System
Diagnosis Nomenclature’’ is designed to
standardize nomenclature of
components and how systems with
multiple sensors (e.g., multiple EGT
sensors) should be numbered starting
from the same place (e.g., starting at the
engine). CARB requires that, to the
extent possible, certification
documentation shall use SAE J1930 or
J2403 terms, abbreviations, and
acronyms. EPA is seeking comment on
whether this standard should be
incorporated and required for use in
naming certain emission components
such as exhaust temperature sensors as
a part of certification, maintenance
instructions, diagnostic, or other
serviceability-related requirements.
EPA seeks comment on other
pertinent information that should be
included in owner’s manuals so that
owners can more easily understand
advanced emission control system
operation and precautions that should
be taken in order to maintain them. To
the extent EPA can ensure this
information is harmonized among
manufacturers, we believe this could
improve owner, operators, parts counter
specialist, and repair technician
experiences and reduce frustration
which can lead to an incentive to
tamper.
iii. Request for Comments on
Maintenance and Operational
Information for Improved Serviceability
of Electric Vehicles
EPA is requesting comment on several
potential serviceability requirements for
BEV and FCEV technologies. Many of
these potential serviceability provisions
are similar to those proposed in Section
IV.B.3.ii for CI and SI engines but are
specific to these technologies that do
not require a combustion engine or
emissions aftertreatment system. As
noted in the introduction of Section
III.A, under 40 CFR 86.016–1(d)(4),
heavy-duty BEV and FCEV
manufacturers currently use good
engineering judgment to apply the
criteria pollutant requirements of part
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86, Subpart S, including maintenance
provisions.
We are requesting comment on seven
categories of potential requirements for
BEV and FCEV serviceability: (1)
Labeling, (2) purchaser guidance, (3)
maintenance information, (4)
maintenance information requirements
concerning the use of a standardized
connector and making malfunction
codes and powertrain parameters
accessible, (5) onboard vehicle signals
for service and repair technicians, (6)
information on battery energy used per
trip, and (7) battery information to
facilitate battery recycling. We request
comment on whether each of these
categories individually or in
combination should be finalized to
support owners and repair technicians
in maintaining and repairing BEV and
FCEV technologies, or if alternative
provisions suggested by commenters
would better support these technologies
while minimizing burden to
manufacturers. Each of these categories
of potential requirements is based on
provisions of the 2019 CARB Zero
Emissions Powertrain Certification (ZEP
Certification), which imposes
requirements on manufacturers
choosing to generate NOX emission
credits under the CARB Omnibus
rule.542 We believe that adopting an
approach based on the CARB ZEP
Certification program would provide
manufacturers with consistency across
the country. Consistent with the ZEP
Certification requirements, EPA believes
that the maintenance and operational
information described in this section
could help potential BEV and FCEV
purchasers to understand the possible
operational impacts of these
technologies on their businesses, as well
as ensure the vehicles are supported
during their use in the field. Each of the
areas in which we are requesting
comment is briefly discussed
immediately below.
For the first area (labeling), as
specified in the current 40 CFR
1037.125, all vehicle manufacturers
currently must affix a label to each
vehicle with information such as
manufacturer name, vehicle certification
family, and build date; however, some
of the information is specific to vehicles
propelled by an engine (e.g., 40 CFR
1037.125(c)(6) requires manufacturers to
specify the emission control system).
542 CARB (2019) ‘‘Final Statement of Reasons for
Rulemaking, Proposed Alternative Certification
Requirements and Test Procedures for Heavy-Duty
Electric and Fuel Cell Vehicles and Proposed
Standards and Test Procedures for Zero Emission
Powertrains.’’ https://ww2.arb.ca.gov/sites/default/
files/barcu/regact/2019/zepcert/fsor.pdf (accessed
August 5, 2021).
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We request comment on whether there
is additional information specific to
BEVs and FCEVs that would be useful
to include on the vehicle label for repair
technicians, owners, and inspection and
maintenance professionals. We also
request input from commenters on
whether we should require a QR code
on BEV and FCEV labels, similar to the
proposed QR code requirement in 40
CFR 1036.135(c). Specifically, the BEV
or FCEV label could include a QR code
to a website which would direct repair
technicians, owners, or inspection and
maintenance facilities to a website with
information including: A digital copy of
the owner’s manual, vehicle family
information, and powertrain
identification. Commenters are
encouraged to provide details on how
any suggestions for additional
information would help vehicle owners
with the repair and maintenance of
BEVs or FCEVs, as well as the potential
burden to manufacturers to include
such information on the vehicle label.
For the second area (purchaser
guidance), we request comment on
whether EPA should require BEV and
FCEV manufacturers to provide
purchaser guidance information to
potential owners on aspects of BEV or
FCEV ownership that may differ from
owning a vehicle with a CI or SI engine.
Immediately below, we provide several
examples of the types of information
that manufacturers could provide in
purchaser guidance if we were to
finalize such a requirement in this rule
or another future rulemaking. For
instance, purchaser guidance could
include the range the vehicle is capable
of driving over a specified duty-cycle,
top speed, and maximum grade. As
another example, manufacturers could
describe how vehicle load, ambient
temperatures, and battery degradation
impact range, top speed, or maximum
grade. Manufacturers could also provide
potential purchasers estimates of the
time required for maintenance and
repairs of common malfunctions, as
well as potential vehicle transportation
costs. Finally, manufacturers could
clearly describe any warranty coverage
of the battery and other key powertrain
components that would be covered (see
Section IV.B.1.iv.b for our proposed
warranty requirements).543 To minimize
543 As noted in Section IV.B.1.iv.b, the existing 40
CFR 1037.120(e) requires all manufacturers to
describe in their owner’s manuals the warranty
provisions that apply to the vehicle; manufacturers
could also provide the same information in
purchaser guidance such that it could help inform
potential owners prior to their purchase (i.e., prior
to having an owner’s manual for the vehicle). Per
discussion in IV.B.1.iv.b, the proposed warranty
requirements differ for manufacturers choosing to
generate NOX emission credits from BEVs or FCEVs
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manufacturer burden, EPA could
provide an example statement in 40 CFR
part 1037 that manufacturers could
choose to use if they attest that the
statement is accurate for their vehicle;
the example statement could largely
mirror the statement that was proposed
by CARB under the 2019 CARB ZEP
Certification and subsequently adopted
into current CARB regulations for GHG
emissions from 2014 and later model
vehicles.544 While an example statement
provided by EPA would minimize
manufacturer burden, it would also, by
necessity, be more generic and not
reflect parameters specific to a given
vehicle model (e.g., range). We
encourage commenters to provide input
on the potential benefits of
manufacturers providing such purchaser
guidance relative to the potential
burden to manufacturers to provide
such guidance.
For the third area (maintenance
information), we request comment on
whether EPA should require BEV and
FCEV manufacturers to make additional
maintenance information available to
owners and repair technicians. Under
the current 40 CFR 1037.125(f)
manufacturers make the service manual
and any required service tools available
to third-party repair facilities at
reasonable cost; however, we request
comment on any information specific to
BEVs or FCEVs that would be important
for repair technicians in maintaining
and repairing BEV and FCEV
technologies. In addition, we request
comment on whether EPA should
require manufacturers to describe in
their certification application the
monitoring and diagnostic strategies
they use for the BEV or FCEV; these
strategies would also be included in
their service manuals. In addition to
being similar to existing requirements
for vehicles powered by an engine, this
potential provision would be consistent
with the ZEP Certification
requirements.545
For the fourth area (standardized
connector and accessible malfunction
codes and powertrain parameters), we
request comment on whether EPA
versus manufacturers choosing not to generate NOX
emission credits from these vehicles.
544 See Attachment B, ‘‘California Greenhouse Gas
Exhaust Emission Standards and Test Procedures
for 2014 and Subsequent Model Heavy-Duty
Vehicles‘‘, 3.17 Sales Disclosures, https://
ww2.arb.ca.gov/sites/default/files/classic/regact/
2019/zepcert/froattb.pdf (accessed 8/5/2021).
545 See Attachment C, ‘‘Proposed, California
Standards and Test Procedures for New 2021 and
Subsequent Model Heavy-Duty Zero-Emissions
Powertrains’’ for details of CARB serviceability
provisions available here: https://ww2.arb.ca.gov/
sites/default/files/barcu/regact/2019/zepcert/
froattc.pdf.
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should require that BEV and FCEV
manufacturers use a standardized
connector that is compatible with
automotive scan tools, and further that
all malfunction codes and key
powertrain parameters must be readable
by a generic automotive scan tool.
Commenters are encouraged to provide
information on whether the use of a
standardized connector would facilitate
repair of BEVs and FCEVs, and the
utility of making all malfunction codes
and key powertrain parameters readable
by a generic scan tool. We also request
stakeholder input on the potential
burden to manufacturers to make the
standardized connector, malfunction
codes, and key powertrain parameters
accessible.
For the fifth area (onboard vehicle
signals), we request comment on
whether EPA should require
manufacturers to make powertrain
monitoring or diagnostic signals
publicly accessible to repair and service
technicians to facilitate BEV and FCEV
maintenance or repair. In Section IV.I
we request comment on whether and
how manufacturers who choose to
generate NOX emission credits could
make information on battery or fuel cell
durability readily accessible; here we
request comment on other potential
parameters that may be useful for
maintaining and repairing BEVs and
FCEVs:
• Energy Storage System State of Charge
(SOCE)
Æ Function: Indicate the remaining
energy left in the battery(ies).
Would allow users to identify
battery degradation or failure that
may require maintenance or repair
of the battery or powertrain
systems.
• Energy Storage System State of Range
(SOCR)
Æ Function: Indicate the remaining
range of the battery(ies). Would
allow users to identify battery
degradation or failure that may
require maintenance or repair of the
battery or powertrain systems.
• Drive Motor System Efficiency
Æ Function: Compare the energy use
of the drive motor from the current
state to the as manufactured state to
see degradation over time (e.g., 100
percent being as manufactured and
decreasing as the performance of
the drive motor decreases), or
failure. Would allow first owner
and secondhand buyers to identify
degradation in the electric motor.
• Battery Temperature
Æ Function: Identify battery
temperature. Would inform repair
technicians about when battery
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thermal management system may
need repair (e.g., identify when
battery thermal management system
degradation impacts range or charge
rate).
• Percent Regenerative Braking
Æ Function: Measure the amount of
regenerative braking relative to total
capacity for capturing energy from
regenerative braking. Information
could provide insight on when
potential maintenance or repair is
needed for systems related to
regenerative braking, as well as
feedback to users on driving
behavior that results in greater
energy capture from regenerative
braking.
• Charging Rate
Æ Function: Check performance of the
inverter/converter and batteries.
Would allow service repair
technicians to identify when
inverter/converter, batteries or other
components may need repair.
• Charging System Performance
Æ Function: Identify current charge
rate at optimal battery temperature
relative to charge rate at the time of
manufacture. Would allow service
technicians to identify degradation
or failure in key components of the
charging system.
Commenters are encouraged to provide
input on whether each of the listed
parameters would be useful, or if there
are additional parameters that would be
informative. We request that
commenters provide any additional
specifics of why each signal would be
useful for EPA to include in the final
rule, or as part of other future
rulemakings. We also invite stakeholder
input on whether EPA should
recommend a common language for BEV
and FCEV communication protocols
(e.g., J1979–2). Note that we are not
requesting comment on whether and
how manufacturers would utilize
signals or a common communication
protocol to monitor or diagnose
problems. Commenters are encouraged
to provide information on why
additional onboard vehicle information
would be important for BEV and FCEV
repairs, and how EPA suggesting a
common communication protocol
would, or would not, be useful for the
industry.
For the sixth area (battery energy used
per trip), we request comment on
whether manufacturers already utilize
onboard vehicle sensors that could
provide estimates of energy
consumption per trip, and whether
manufacturers could readily provide
energy consumption per trip
information through a dashboard
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display. We further request comment on
whether battery energy used per trip
would support users understanding
normal variance in battery performance
due to factors such as terrain, driving
behavior, and temperature, versus
battery performance degradation that
would necessitate maintenance or repair
of the powertrain. EPA will consider
information provided by commenters to
evaluate the potential benefits of users
understanding when a battery may need
repair relative to the potential burden to
manufactures to make such information
available to users.
For the seventh area, we request
comment (battery information) on the
utility and feasibility of adding a battery
information requirement for BEVs and
FCEVs. If we were to include a battery
information requirement in the final
rule, then manufacturers would: (1)
Briefly describe in their owner’s manual
how to handle the battery after it is no
longer capable of providing sufficient
energy or power to the vehicle (e.g.,
identify alternative uses and safe
disposal methods for the battery), and
(2) affix a label on the battery, and
include in the owner’s manual,
information necessary to recycle the
battery (e.g., manufacturer, chemistry,
voltage, hazard statement, QR code to a
website for additional details). We
believe such battery information would
be important for users to appropriately
re-purpose, recycle, or otherwise
dispose of the battery, and thereby
minimize total environmental impact of
the BEV or FCEV. Commenters are
encouraged to provide information on
whether such battery information would
facilitate users identifying alternative
uses for the battery or otherwise
recycling the battery. We are also
interested in information on the
feasibility of vehicle manufacturers
having sufficient information from
battery suppliers to provide information
on battery handling at the end of its life
in a vehicle. EPA will consider
information provided in comments and
weigh the potential environmental
benefits of users having battery
information with the potential burden to
manufacturers to provide such
information.
iv. Other Emission Controls Education
Options
In addition to our proposals to
provide more easily accessible service
information for users, we are seeking
comment on whether educational
programs and voluntary incentives
could lead to better maintenance and
real-world emission benefits. We
received comments in response to the
ANPR supportive of improving such
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educational opportunities to promote an
understanding of how advanced
emission control technologies function
and the importance of emissions
controls as they relate to the broader
economy and the environment. Some
commenters were generally supportive
of using educational programs and
incentives to improve maintenance
practices. Commenters generally agreed
that there are actions EPA could take to
reduce the misinformation surrounding
advanced emission control systems and
that any action that EPA could take to
improve access to easily-understandable
maintenance information would be
helpful.546 NADA commented that they
would ‘‘welcome new emission control
outreach and incentives to combat
misperceptions that can lead to
emissions tampering or malmaintenance.’’ 547 The Motor and
Equipment Manufacturers Association
(MEMA) commented that priority
should be given to improving education
and training offered to service facilities
and technicians to reduce the
misdiagnoses of faulty emission
components where ‘‘it is a common
diagnostic technique in service repair
shops to continually swap out emissions
components until the problem goes
away.’’ 548 Lubrizol suggested that EPA
provide education to ensure fleets
understand the proper lubricants
required to maintain engines.549
We seek comment on the potential
benefits of educational and/or
voluntary, incentive-based programs
such as EPA’s SmartWay program and
how such a program could be designed
and implemented.550
4. Rebuilding
Clean Air Act section 203(a)(3)
prohibits removing or rendering
inoperative a certified engine’s emission
controls which typically includes being
paired with properly functioning
aftertreatment devices. The regulation at
40 CFR 1068.120 describes how this
tampering prohibition applies for engine
rebuilding and other types of engine
maintenance. The regulation generally
546 See the comments of the Oregon Department
of Environmental Quality, Docket ID EPA–HQ–
OAR–2019–0055–0464; Georgia Department of
Natural Resources, Docket ID EPA–HQ–OAR–2019–
0055–0267; and the anonymous comments in
Docket ID EPA–HQ–OAR–2019–0055–0306.
547 See the comments of the National Automobile
Dealers Association, Docket ID EPA–HQ–OAR–
2019–0055–0369.
548 See the comments of the Motor & Equipment
Manufacturers Association, Docket ID EPA–HQ–
OAR–2019–0055–0462.
549 See the comments of Lubrizol, Docket ID EPA–
HQ–OAR–2019–0055–0454.
550 Learn about SmartWay. Available online at:
https://www.epa.gov/smartway/learn-aboutsmartway. Accessed October 3, 2019.
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requires that rebuilders return a
certified engine to its original
configuration and keep records to
document that the rebuilder had a
reasonable technical basis for believing
that the rebuilt engine’s emission
control system performs at least as well
as the original design.
Since the rebuilding provisions in 40
CFR 1068.120 broadly apply to everyone
involved in restoring a rebuilt engine to
its certified configuration, to the extent
that vehicle owners or others remove an
engine from and install a rebuilt engine
in a heavy-duty highway vehicle, we
consider those steps to be part of the
rebuilding process.
We are not proposing new or
modified rebuilding provisions in this
rule. However, we intend to continue to
monitor rebuilding practices and may
develop updated regulatory provisions
in a future rulemaking.
5. Maintenance
Consistent with the CAA and existing
regulations, our proposed standards
would apply over the applicable useful
life. Manufacturers perform testing to
demonstrate that engines will meet
emission standards over the full useful
life. Manufacturers may perform
scheduled maintenance on their test
engines only as specified in the owner’s
manual. As part of the certification
process, manufacturers must get EPA
approval for such scheduled
maintenance, which is also subject to
minimum maintenance intervals as
described in the regulations. In this
section, we describe the updated
maintenance provisions we are
proposing for heavy-duty highway
engines. Section IV.F of this preamble
summarizes the current the durability
demonstration requirements and our
proposed updates.
Our proposed maintenance
provisions, in a new section 40 CFR
1036.125, combine and amend the
existing criteria pollutant maintenance
provisions from 40 CFR 86.004–25 and
86.010–38. Similar to other part 1036
sections we are adding in this proposal,
the structure of the new 40 CFR
1036.125 is consistent with the
maintenance sections in the standardsetting parts of other sectors (e.g.,
nonroad compression-ignition engines
in 40 CFR 1039.125).551 In 40 CFR
1036.205(i), we are proposing to codify
the current manufacturer practice of
including maintenance instructions in
551 Stout,
Alan; Brakora, Jessica. Memorandum to
docket EPA–HQ–OAR–2019–0055. ‘‘Technical
Issues Related to Migrating Heavy-Duty Highway
Engine Certification Requirements from 40 CFR part
86, subpart A, to 40 CFR part 1036‘‘. October 1,
2021.
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their application for certification such
that approval of those instructions
would be part of a manufacturer’s
certification process.552 We are also
proposing a new paragraph 40 CFR
1036.125(h) outlining several owner’s
manual requirements, including
migrated and updated provisions from
40 CFR 86.010–38(a). For example,
proposed 40 CFR 1036.125(h)(2)
expands on the current requirement for
manufacturers to describe the
documentation owners need to provide
to show maintenance occurred, by
specifying that maintenance
instructions must clearly state how to
‘‘properly maintain and use’’ the engine.
The new paragraph (h)(2) provides a
clearer connection to the regulatory
requirements for warranty and defect
reporting.
This section summarizes maintenance
updates recently adopted by CARB and
introduces our proposed provisions to
clarify the types of maintenance, update
the options for demonstrating critical
emission-related maintenance will
occur and the minimum scheduled
maintenance intervals for certain
components, and outline specific
requirements for maintenance
instructions.
i. Recent Updates to CARB Maintenance
Regulations
In two recent rulemakings, CARB
updated their maintenance regulations
and we considered CARB’s approach
when designing our maintenance
provisions for this proposal. In its Step
1 warranty program, CARB lengthened
the minimum allowable maintenance
intervals for heavy-duty diesel engines
to reflect current industry norms for
scheduling replacement of emissionsrelated parts.553 CARB stated that this
change limits manufacturers’ ability to
transfer the liability for part
replacements to vehicle owners for
emissions-related parts during the
lengthened warranty periods, further
strengthening warranty coverage.
CARB staff surveyed owner’s manuals
for all 2016 California-certified on-road
heavy-duty diesel engines and compiled
the intervals manufacturers published
for specific emission-related
components. The maintenance intervals
published in the owner’s manuals were
at or above the minimum intervals that
currently apply for emission-related
components. For MY 2022 and later HD
552 See the current submission of maintenance
instructions provisions in 40 CFR 86.079–39.
553 California Air Resources Board. HD Warranty
2018 Staff Report: Initial Statement of Reasons. May
8, 2018. p III–9. Available online: https://
ww2.arb.ca.gov/rulemaking/2018/hd-warranty2018.
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diesel engines, CARB updated their
minimum scheduled maintenance
intervals to match the shortest (i.e., most
frequent) interval from those published
values for each component. If no
manufacturer published an interval for
a given component, CARB set the
minimum maintenance interval for that
component to match the current useful
life mileage (i.e., 435,000 miles for
HHDD engines). CARB’s Step 1 program
also provides that manufacturers cannot
schedule replacements for
turbochargers, DPF elements, catalyst
beds, or exhaust gas recirculation
systems during the useful life of the
engine unless the manufacturer agrees
to pay for the replacements. These four
emission-related components were
chosen due to their direct emissions
impact or high cost to replace.
Furthermore, CARB clarified that there
shall be no scheduled maintenance
interval throughout the applicable
useful life for sensors or actuators that
are integrated with the turbocharger or
exhaust gas recirculation (EGR) valve/
cooler components, as these parts
cannot easily be replaced without
removing the larger systems from the
engine. Other sensors and actuators that
are necessary for the proper function of
other emissions-critical systems or are
not integrated with the turbocharger or
EGR systems can be included on a
maintenance schedule at a minimum
interval of 150,000 miles.
CARB’s HD Omnibus rulemaking did
not include further updates to the
maintenance provisions for diesel
engines but addressed HD Otto-cycle
engines and hybrid vehicles.554 Similar
to their strategy to identify maintenance
intervals for diesel engines, CARB
surveyed owner’s manuals for 2018
California-certified HD Otto-cycle
engines and updated the minimum
maintenance intervals for MY 2024 and
later HD Otto-cycle engines based on the
shortest intervals published. For
gasoline vehicles, EGR systems and
catalyst beds were designated ‘‘not
replaceable’’ components. CARB further
clarified that the same minimum
intervals apply to diesel- and Otto-cycle
engines used in hybrid vehicles.
ii. Types of Maintenance
Our proposed new 40 CFR 1036.125
clarifies that maintenance includes any
inspection, adjustment, cleaning, repair,
or replacement of components and,
consistent with 40 CFR 86.004–25(a)(2),
broadly classifies maintenance as
554 California Air Resources Board. Staff Report:
Initial Statement of Reasons-Public Hearing to
Consider the Proposed Heavy-Duty Engine and
Vehicle Omnibus Regulation and Associated
Amendments. June 23, 2020. Page III—49.
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emission-related or non-emissionrelated and scheduled or unscheduled.
We propose to define the following five
types of maintenance that
manufacturers may choose to schedule:
• Critical emission-related maintenance
• Recommended additional
maintenance
• Special maintenance
• Noncritical emission-related
maintenance
• Non-emission-related maintenance
We are proposing to define these
maintenance categories to distinguish
between the types of maintenance
manufacturers may choose to
recommend to owners in maintenance
instructions, identify the requirements
that apply to maintenance performed
during certification durability
demonstrations, and clarify the
relationship between the different types
of maintenance, emissions warranty
requirements, and in-use testing
requirements. The proposed provisions
described in this section specify the
conditions for scheduling each of these
five maintenance categories.
Unscheduled maintenance (i.e., repair
of failed components) is unpredictable
and would not be included in a
manufacturer’s maintenance
instructions or durability
demonstration.555
A primary focus of the current and
proposed maintenance provisions is
critical emission-related maintenance.
Critical emission-related maintenance
includes any adjustment, cleaning,
repair, or replacement of emissionrelated components that manufacturers
identify as having a critical role in the
emission control of their engines.556
Consistent with the current 40 CFR
86.004–25(b)(6)(ii), our proposed 40
CFR 1036.125(a)(1) allows
manufacturers to schedule critical
emission-related maintenance in their
maintenance instructions based on the
manufacturer meeting two conditions:
The manufacturer demonstrates the
maintenance is reasonably likely to
occur on in-use engines, and the
recommended intervals are at least as
long as the minimum intervals set by
555 The current provisions of 40 CFR part 1068
describe a manufacturer’s requirements relating to
failed emission-related components with respect to
emission-related warranty (40 CFR 1068.110(e)) and
defect and recall (1068, subpart F). We are
proposing to note in a new paragraph 40 CFR
1036.125(h)(2) that manufacturers may identify
failure to repair critical emission-related
components as improper maintenance if the repairs
are related to an observed defect.
556 See Section IV.B.5.iv for our proposed
definition of critical emission-related components
and a list of common critical emission-related
components for which we are proposing to specify
minimum scheduled maintenance intervals.
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EPA. We describe our proposed
conditions for demonstrating critical
emission-related maintenance will
occur in Section IV.B.5.iii. In Section
IV.B.5.iv, we describe our proposal to
update the minimum maintenance
intervals currently specified in 40 CFR
86.004–25(b)(3) and (4) for certain
critical emission-related components.
For new technology, not included in the
list of proposed components with
specified minimum maintenance
intervals, we are proposing to migrate
and update the process specified in 40
CFR 86.094–25(b)(7), as described in
Section IV.B.5.v.
The four other types of maintenance
would require varying levels of EPA
approval. In 40 CFR 1036.125(b), we
propose to define recommended
additional maintenance as maintenance
that manufacturers recommend owners
perform for critical emission-related
components in addition to what is
approved for those components under
40 CFR 1036.125(a). A manufacturer
may recommend that owners replace a
critical emission-related component at a
shorter interval than the manufacturer
received approval to schedule for
critical emission-related maintenance;
however, the manufacturer would have
to clearly distinguish their
recommended intervals from the critical
emission-related scheduled
maintenance in their maintenance
instructions. As described below,
recommended additional maintenance
is not performed in the durability
demonstration and cannot be used to
deny a warranty claim, so
manufacturers would not be limited by
the minimum maintenance intervals or
need the same approval from EPA by
demonstrating the maintenance would
occur. Special maintenance, proposed
in 40 CFR 1036.125(c), would be more
frequent maintenance approved at
shorter intervals to address special
situations, such as atypical engine
operation. Manufacturers would clearly
state that the maintenance is associated
with a special situation in the
maintenance instructions provided to
EPA and owners. Our proposed
definition of noncritical emissionrelated maintenance, which is based on
40 CFR 86.010–38(d), includes
inspections and maintenance that is
performed on emission-related
components but is considered
‘‘noncritical’’ because emission control
will be unaffected. As specified in
proposed 40 CFR 1036.125(d),
manufacturers may recommend
noncritical emission-related inspections
and maintenance in their maintenance
instructions if they clearly state that it
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17521
is not required to maintain the
emissions warranty. Finally, we define
‘‘non-emission-related maintenance’’ as
maintenance unrelated to emission
controls (e.g., oil changes) in proposed
40 CFR 1036.125(e). We propose that
manufacturers’ maintenance
instructions can include any amount of
nonemission-related maintenance that is
needed for proper functioning of the
engine.
Maintenance instructions play an
important role in the service
accumulation portion of a
manufacturer’s durability
demonstration. We currently require
that all emission-related scheduled
maintenance during durability testing
occur on the same schedule as specified
in the maintenance instructions for the
purchaser.557 When accumulating
equivalent miles on an engine,
manufacturers are currently allowed to
perform maintenance according to their
maintenance instructions. In this
proposal, we clarify how this relates to
the specific types of maintenance in
proposed 40 CFR 1036.125. Consistent
with current maintenance provisions,
we propose that manufacturers can
perform critical emission-related
maintenance at their approved
schedules during a durability
demonstration. Since the proposed
recommended additional maintenance
provisions do not include the same
requirement to demonstrate the
maintenance will occur in-use,
manufacturers could not perform
recommended additional maintenance
during their durability demonstration.
Special maintenance would also not be
performed during a durability
demonstration, since laboratory-based
testing does not reflect atypical
operation. We propose that
manufacturers may perform noncritical
emission-related inspections on their
engines during their durability
demonstration at any frequency, but
could only adjust, clean, repair, or
replace a component in response to an
inspection if scheduled maintenance is
approved for that component. We
propose manufacturers can perform any
amount of nonemission-related
maintenance that is needed for proper
functioning of the engine during
durability testing.
The current general warranty
requirements of 40 CFR 1068.115(a)
allow a manufacturer to deny warranty
claims for failures resulting from
improper maintenance or use. We are
proposing a new owner’s manual
requirement for manufacturers to
specifically identify the steps an owner
557 See
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must take to properly maintain the
engine, including documentation a
manufacturer may require for an owner
to demonstrate the maintenance
occurred. In 40 CFR 1036.125, we
propose to clarify the relationship
between the different types of
maintenance and emissions warranty
requirements, and specify when
manufacturers must note in their
maintenance instructions (i.e., owner’s
manual) if a maintenance type cannot be
used as the basis to deny a warranty
claim. We expect manufacturers would
only schedule critical emission-related
maintenance and make the effort to
demonstrate the maintenance is likely to
occur in-use for components that they
recognize are strongly connected to
emission performance. As a result, our
current maintenance provisions allow,
and our proposed provisions would
continue to allow, manufacturers to
deny warranty claims if owners do not
perform critical emission-related
maintenance at the recommended
schedule, as specified in 40 CFR
1068.115. Failure to perform
recommended additional maintenance
could potentially impact emissions, but
manufacturers would not be able to
deny a warranty claim if owners do not
perform it, because manufacturers
would not have taken the extra steps to
have it approved as critical
Manufacturers would be able to deny
warranty claims if an owner did not
perform the special maintenance after it
was determined that the engine was
operated in conditions that meet the
special situation described in the
maintenance instructions. In contrast,
manufacturers would not be able to
deny a warranty claim citing ‘‘improper
maintenance or use’’ for atypical
operation if an owner follows the
corresponding special maintenance
instructions. We propose that failure to
perform noncritical emission-related
maintenance and nonemission-related
maintenance cannot be used to deny
emissions warranties.
Since failure to perform maintenance
may also impact emissions when the
engine is in use, we have also identified
the relationship between the
maintenance types and in-use testing.
Compression-ignition engine
manufacturers are subject to off-cycle
standards for in-use engines. As part of
the proposed manufacturer-run testing
program in subpart E, we specify that
manufacturers can select vehicles and
engines for testing based on proper
maintenance and use (see 40 CFR
1036.410(b)(2)). In 40 CFR 1036.125, we
propose that if recommended additional
maintenance or noncritical emission-
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related maintenance is not performed on
an engine, it does not disqualify the
engine from in-use testing.
Manufacturers may reject an engine for
in-use testing if the other types of
maintenance (i.e., critical emissionrelated maintenance, special
maintenance, or nonemission-related
maintenance) were not performed,
consistent with current provisions in 40
CFR 86.1908.
iii. Critical Emission-related
Maintenance Demonstration
One of the current conditions for
allowing scheduled maintenance to be
performed during the durability
demonstration is that manufacturers
demonstrate the maintenance is
reasonably likely to be performed inuse.558 For critical emission-related
scheduled maintenance, we are
generally including these same
requirements in our proposed new
paragraph 40 CFR 1036.125(a)(1), with
clarifications noted below.
Under proposed 40 CFR
1036.125(a)(1)(i), manufacturers could
demonstrate that the critical
maintenance is reasonably likely to
occur in-use on the recommended
schedule by providing data showing
that the engine’s performance
unacceptably degrades if the
maintenance is not performed,
consistent with 40 CFR 86.004–
25(a)(6)(ii)(A). In this proposal, we
clarify that this paragraph is intended to
cover emission control technologies that
have an inherent performance
degradation that coincides with
emission increases, such as back
pressure resulting from a clogged DPF,
and is not intended to apply to
inducements where a manufacturerspecified performance derate is
triggered in response to a detected or
predicted emission increase. We are
proposing a separate statement in 40
CFR 1036.125(a)(1) that points to the
new proposed inducement provisions
noting that we would accept DEF
replenishment as reasonably likely to
occur if an engine meets the
specifications in proposed 40 CFR
1036.111.
Under proposed 40 CFR 1036.125
(a)(1)(ii) and consistent with 40 CFR
86.004–25(a)(6)(ii)(C), manufacturers
could demonstrate a reasonable
likelihood that the critical maintenance
will be performed in-use by including a
system that displays a visible signal to
alert drivers that maintenance is due.
We are proposing additional criteria for
use of this visible signal, including that
it be continuously displayed while the
558 See
PO 00000
40 CFR 86.004–25 and 86.094–25.
Frm 00110
Fmt 4701
Sfmt 4702
engine is operating and not easily
eliminated without performing the
specified maintenance. We request
comment on this proposal and any
additional criteria we should consider
before approving a visible signal as a
method to ensure critical emissionrelated scheduled maintenance is
performed.
Under proposed 40 CFR
1036.125(a)(1)(iii), manufacturers could
present survey data showing that 80
percent of engines in the field receive
the specified maintenance. We are
maintaining this existing option (see
paragraphs (B) and (D) of 40 CFR
86.004–25(a)(6)(ii)) in our proposal but
note that manufacturers have not
presented survey data related to
scheduled maintenance in recent years.
We request comment on this option and
any updates we should consider,
including how telematic data could be
applied and if 80 percent continues to
be an appropriate threshold.
We are also proposing in 40 CFR
1036.125(a)(1)(iv) to continue an
existing provision in 40 CFR 86.004–
25(a)(6)(ii)(E) that a manufacturer may
rely on a clear statement in their
maintenance instructions for owners
that it will provide the critical
maintenance free of charge. Finally, we
propose to continue to allow
manufacturers to present other options
for approval by EPA to demonstrate that
critical emission-related maintenance is
reasonably likely to occur (see proposed
40 CFR 1036.125(a)(1)(v) and current 40
CFR 86.004–25(a)(6)(ii)(F)).
iv. Emission-Related Components and
Minimum Maintenance Intervals
Manufacturers, with EPA approval,
may define scheduled maintenance for
emission-related components, which
would be included in maintenance
instructions directing owners to adjust,
clean, or replace components at
specified intervals. The current
regulations in 40 CFR 86.004–25(b)
specify minimum maintenance intervals
for emission-related components, such
that manufacturers may not specify
more frequent maintenance than we
allow. We propose to migrate and
update the minimum maintenance
intervals from part 86, subpart A to 40
CFR 1036.125(a). These proposed
minimum intervals would apply for the
scheduled adjustment, cleaning, or
replacement of many common critical
emission-related components, as
described in this section. We are
proposing not to migrate the list of
critical emission-related components
currently specified in 40 CFR 86.004–
25, and instead are proposing a new
definition of ‘‘critical emission-related
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component’’ in 40 CFR 1068.30 that
refers to 40 CFR part 1068, appendix A.
As part of the migration to part 1036,
we are proposing to update the lists of
components with minimum
maintenance intervals to more
accurately reflect components in use
today. We are not including carburetors,
idle mixture, and particulate trap
oxidizers in the proposed 40 CFR
1036.125 as these components are
obsolete. Our proposed language
replaces the part 86 diesel particulate
trap intervals with a more general
‘‘particulate filtration system’’ that can
apply to particulate filters intended for
SI or CI engines. We also no longer
specify an interval for electronic engine
control units as we are unaware of any
scheduled maintenance for those
components. Our proposed minimum
maintenance intervals for each
emission-related component or system
continue to apply to any associated
sensors or actuators. We are further
proposing that these intervals also apply
to any hoses, valves, and wiring
connected to the component or system,
such that manufacturers would ensure
that all parts necessary to keep the
component functional, including wires
and wiring harnesses, remain durable
throughout useful life or schedule
appropriate maintenance to address any
durability concerns.
We propose not to migrate the
100,000-mile minimum interval for
Spark-ignition HDE evaporative
emission canister to 40 CFR 1036.125,
since evaporative emission control
systems are covered under the vehicle
provisions of part 1037. Similarly, we
propose that components in the
refueling emission control system that
would be used to meet the proposed
refueling standards for certain SI HDE,
including the carbon canisters, filler
pipes and seals, refueling flow controls,
purge systems, and related wiring,
actuators, and sensors, would also be
covered under the maintenance
provisions of part 1037.
We are proposing to add minimum
scheduled replacement intervals for
other components and systems that
correspond to technologies we expect to
be considered by manufacturers for
meeting our proposed standards. In
general, the proposed minimum
replacement intervals are set at the
current useful life for each engine class,
since we do not have data indicating
that manufacturers are scheduling
maintenance for these components
within the current useful life. We are
proposing NOX sensor minimum
intervals at the current useful life
mileages for the Light, Medium, and
Heavy HDE classes. We also propose to
add minimum intervals for replacing a
rechargeable energy storage system
(RESS) in hybrid vehicles. Our proposed
minimum intervals for RESS equal the
current useful life for the primary
intended service classes of the engines
that these electric power systems are
intended to supplement or replace. We
are not specifying distinct minimum
intervals for the electric power system
components of BEVs and FCEVs;
instead, manufacturers could request
approval for an interval using 40 CFR
1037.125(a).
Considering our proposed lengthened
useful life periods, we reevaluated the
current minimum maintenance intervals
for replacing components and are
proposing to extend the replacement
intervals such that they reflect the
scheduled maintenance of components
today. Table IV–11 summarizes the
minimum replacement interval mileages
we are proposing in a new table in 40
CFR 1036.125(a). Similar to the
17523
minimum maintenance interval
approach adopted by CARB in their
recent rulemakings (see Section
IV.B.5.i), we are proposing to base our
revised minimum replacement intervals
on the scheduled maintenance
submitted by engine manufacturers for
certifying recent model year engines.559
We believe it is appropriate to account
for replacement intervals that
manufacturers have already identified
and demonstrated will occur for these
components and we are proposing
replacement intervals for these
components that align with the shortest
mileage interval (i.e., most frequent
maintenance) of the published values.
We propose to update the minimum
replacement mileages for remaining
components that currently do not have
specified maintenance intervals in the
current list from the current 100,000 or
150,000 miles to the current useful life
mileage for each primary intended
service class. Since manufacturers are
not scheduling replacement of these
other components within the current
useful life of their engines today, we do
not expect manufacturers would have a
technical need to do so in the future. We
are not proposing to update the
maintenance intervals for adjusting or
cleaning critical emission-related
components. These intervals are
proposed to be migrated, with updated
component names consistent with the
proposed replacement intervals, from 40
CFR 86.004–25 into a proposed new
table in 40 CFR 1036.125(a). Consistent
with current regulations, our proposed
40 CFR 1036.125(a) would continue to
allow manufacturers to seek advance
approval for new emission-related
maintenance they wish to include in
maintenance instructions and perform
during durability demonstration.
TABLE IV–11—PROPOSED MINIMUM SCHEDULED MAINTENANCE INTERVALS FOR REPLACING CRITICAL EMISSION-RELATED
COMPONENTS IN 40 CR 1036.125
Accumulated miles (hours) for components
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Component
Spark-ignition
HDE
Spark plugs ............................................................................
DEF filters ..............................................................................
Crankcase ventilation valves and filters ................................
Oxygen sensors .....................................................................
Ignition wires ..........................................................................
Air injection system components ...........................................
Particulate filtration system (other than filter elements) ........
Catalyst systems (other than catalyst beds); Fuel injectors;
Electronic control modules; Evaporative emission canisters; Turbochargers; EGR system components (including filters and coolers) ........................................................
559 Brakora, Jessica. Memorandum to docket EPA–
HQ–OAR–2019–055. ‘‘Approved Scheduled
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Light HDE
Medium HDE
Heavy HDE
25,000 (750)
NA
60,000 (1,800)
80,000 (2,400)
100,000 (3,000)
110,000 (3,300)
100,000 (3,000)
NA
100,000 (3,000)
60,000 (1,800)
NA
NA
NA
100,000 (3,000)
NA
120,000 (3,600)
60,000 (1,800)
NA
NA
NA
250,000 (7,500)
NA
175,000 (5,250)
60,000 (1,800)
NA
NA
NA
250,000 (7,500)
110,000 (3,300)
110,000 (3,300)
185,000 (5,550)
435,000 (13,050)
Maintenance Intervals for MY 2019 Certified HeavyDuty Engines’’, April 27, 2021.
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Federal Register / Vol. 87, No. 59 / Monday, March 28, 2022 / Proposed Rules
TABLE IV–12—PROPOSED MINIMUM SCHEDULED MAINTENANCE INTERVALS FOR ADJUSTING AND CLEANING CRITICAL
EMISSION-RELATED COMPONENTS IN 40 CR 1036.125
Accumulated miles (hours) for components
Components and systems a
Spark-ignition
HDE
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Spark plugs ..............................................................................
EGR-related filters and coolers; Fuel injectors; Crankcase
ventilation valves and filters .................................................
DEF filters ................................................................................
Ignition wire; Idle mixture .........................................................
Oxygen sensors .......................................................................
Air injection system components .............................................
Catalyst system components; EGR system components
(other than filters or coolers); Particulate filtration system
components; Turbochargers ................................................
The minimum maintenance intervals
presented in Table IV–11 and Table IV–
12 are based on mileage, since
equivalent mileage accumulation is the
parameter used for the durability
demonstration. Consistent with our
current maintenance provisions, we are
proposing corresponding minimum
hours values based on a 33 miles per
hour vehicle speed (e.g., 150,000 miles
would equate to 4,500 hours). We
request comment on the conversion
factor between mileage and hours,
noting that hours would not apply to the
manufacturers’ durability
demonstrations, but may impact the
frequency of scheduled maintenance for
owners with lower speed vehicle
applications.560 Consistent with the
current maintenance intervals specified
in part 86, we are not proposing yearbased minimum intervals; OEMs can
use good engineering judgment if they
choose to include a scheduled
maintenance interval based on years in
their owner’s manuals, which is
expected to only be used by a small
number of infrequently operated
vehicles. We request comment on the
need to specify a minimum year-based
interval, including data on average
annual mileages to convert the
minimum mileage intervals to years for
each of the primary intended service
classes.
We request comment on all
components and systems presented in
Table IV–11 and Table IV–12 and the
corresponding minimum scheduled
maintenance intervals. Specifically, we
request data to support different interval
values or specific components that
should have intervals distinct from
presented systems. We request comment
on our proposal to update the list of
560 We are proposing a 20 miles per hour average
vehicle speed to distinguish low speed vehicles in
our emissions warranty proposal (see Section
IV.B.1) and in our inducement proposal (see
Section IV.D).
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Light HDE
NA
NA
NA
50,000 (1,500)
NA
50,000 (1,500)
80,000 (2,400)
100,000 (3,000)
50,000 (1,500)
50,000 (1,500)
NA
NA
NA
50,000 (1,500)
50,000 (1,500)
NA
NA
NA
50,000 (1,500)
50,000 (1,500)
NA
NA
NA
100,000 (3,000)
100,000 (3,000)
150,000 (4,500)
150,000 (4,500)
v. Critical Emission-Related
Maintenance for New Technology
Current provisions of 40 CFR 86.094–
25(b)(7) outline a process for
manufacturers to seek approval for new
scheduled maintenance that includes an
EPA announcement of the maintenance
interval in the Federal Register.
Regarding new scheduled maintenance
on existing technology, we are
proposing not to migrate the provision
in 40 CFR 86.094–25(b)(7)(i) for
maintenance practices that existed
before 1980. Instead, the maintenance
demonstration and minimum
maintenance interval provisions we are
proposing in the new 40 CFR
1036.125(a) would cover the current
process for new maintenance on critical
emission-related components currently
in use.
Frm 00112
Heavy HDE
25,000 (750)
components and systems, whether
additional components should be
considered, and if any of the listed
components or systems should be more
clearly defined. Additionally, if a
commenter believes there is value in
prioritizing or otherwise grouping
emission control components, we
encourage them to suggest criteria to
classify the components. We request
comment on the numeric values of the
replacement intervals proposed, and our
proposal to preserve the current
minimum intervals for adjusting and
cleaning components. Manufacturers
and suppliers have shown an interest in
developing modular emission controls
that can be serviced more easily. We
request comment on the specific
emission control systems that may use
modular components, criteria for
defining ‘‘modular’’, and adjustments to
the proposed minimum maintenance
intervals or replacement restrictions we
should consider to account for
improved serviceability of modular
components.
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Regarding scheduled maintenance on
new technology, the provision currently
in 40 CFR 86.094–25(b)(7)(ii) provides a
process for approval of new critical
emission-related maintenance
associated with new technology. We
recognize that new emission control
technology may be developed in the
future and it is important to retain a
public process for approving
maintenance associated with new
technology. We are proposing to migrate
and update 40 CFR 86.094–25(b)(7)(ii)
into a new 40 CFR 1036.125(a)(3) for
scheduled critical emission-related
maintenance associated with new
technology. We are proposing to use
model year 2020 as the reference point
for considering whether technology is
new. Manufacturers using new
technology would request a
recommended maintenance interval,
including data to support the need for
the maintenance, and demonstrate that
the maintenance is likely to occur at the
recommended interval using one of the
conditions proposed in 40 CFR
1036.125(a)(1). We are also proposing to
continue our responsibility to
communicate such a decision on
maintenance for new technology. As
such, we propose to retain EPA’s
obligation to publish a Federal Register
notice based on information
manufacturers submit and any other
available information to announce that
we have established new allowable
minimum maintenance intervals.
Manufacturers would also continue to
have the option currently specified in
40 CFR 86.094–25(b)(7)(iii) to ask for a
hearing if they object to our decision.
Hearing procedures are specified in 40
CFR 1036.820 and 40 CFR part 1068,
subpart G, including proposed new
provisions in 40 CFR part 1068. We
request comment on our proposed
maintenance provisions for new
technology, including our proposal to
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use model year 2020 to distinguish
‘‘new’’ technology.
vi. Payment for Scheduled Maintenance
The minimum maintenance intervals
specified in Table IV–11 would apply
for replacement of the listed
components and systems. While we are
proposing replacement intervals for
other components in the catalyst and
particulate filtration systems, current
maintenance provisions in 40 CFR
86.004–25(b)(4)(iii) state that only
adjustment and cleaning are allowed for
catalyst beds and particulate filter
elements and that replacement is not
allowed during the useful life. Current
40 CFR 86.004 25(i) clarifies that these
components could be replaced or
repaired if manufacturers demonstrate
the maintenance will occur and the
manufacturer pays for it. We propose to
continue to restrict replacement of
catalyst beds and particulate filter
elements, requiring that manufacturers
pay for the repair or replacement of
catalyst beds and particulate filter
elements, if needed, within the
regulatory useful life.
We are proposing to identify these
and other components with limited
replacement using four criteria based on
current provisions that apply for
nonroad compression-ignition
engines.561 Our proposed 40 CFR
1036.125(g) states that manufacturers
would pay for scheduled maintenance,
including parts and labor, if all the
following criteria are met:
• Each affected component was not in
general use on similar engines before
1980,
• The primary function of each
affected component is to reduce
emissions,
• The cost of the scheduled
maintenance is more than 2 percent of
the price of the engine, and
• Failure to perform the maintenance
would not significantly degrade the
engine’s performance.
Scheduled maintenance for the
replacement of catalyst beds and
particulate filter elements meets the four
criteria of 40 CFR 1036.125(g). We
estimate that EGR valves, EGR coolers,
and RESS also meet the 40 CFR
1036.125(g) criteria and, under this
proposal, manufacturers would only be
able to schedule replacement of these
three components if the manufacturer
pays for it. In the HD Omnibus
rulemaking, CARB included
turbochargers in their list of
components ‘‘not replaceable’’ during
the regulatory useful life. Under the
proposed criteria specified in 40 CFR
561 See
40 CFR 1039.125(g).
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1036.125(g), scheduled turbocharger
maintenance would not meet all four
criteria of the 40 CFR 1036.125(g), since
a turbocharger’s primary function is not
to reduce emissions and an
underperforming or failed turbocharger
would degrade engine performance. We
request comment on including
turbochargers as components that
should have limited replacement
irrespective of the four 40 CFR
1036.125(g) criteria. We also request
comment on other components that
meet the criteria, or other criteria EPA
should consider when determining
which components should have limited
replacement during the scheduled
maintenance approval process.
vii. Source of Parts and Repairs
CAA section 207(c)(3) prohibits
manufacturers from requiring
maintenance work be completed only by
OEM-authorized dealers. We are
proposing a new paragraph 40 CFR
1036.125(f) to clarify that manufacturers
cannot limit the source of parts and
repairs for maintenance.562 This
paragraph would require manufacturers
to clearly state in their maintenance
instructions that owners can choose any
repair shop or person to perform
maintenance. Furthermore, the
manufacturers cannot specify a
particular brand, trade, or corporate
name for components or service and
cannot deny a warranty claim due to
‘‘improper maintenance’’ based on
owners choosing not to use a franchised
dealer or service facility or a specific
brand of part. The existing and
proposed provisions allow
manufacturers to specify a particular
service facility and brand of parts only
if they are providing the service or
component to the owner without charge
or if the manufacturer convinces EPA
during the approval process that the
engine will only work properly with the
identified service or component.
viii. Maintenance Instructions
Our proposed 40 CFR 1036.125
preserves the requirement that the
manufacturer provide written
instructions for properly maintaining
and using the engine and emission
control system. We are proposing a new
40 CFR 1036.125(h) to describe the
information that would be required in
an owner’s manual. The proposed 40
CFR 1036.125(h) generally migrates the
existing maintenance instruction
provisions specified in 40 CFR 86.010–
38(a) through (i) with updates as
562 This
provision has been adopted in the
standard-setting parts of several other sectors,
including heavy-duty vehicles (see 1037.125(f)).
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described in Sections IV.B.3 and IV.C of
this preamble. As noted in Section
IV.B.3, our serviceability proposal
supplements the current service
information provisions currently
specified in 40 CFR 86.010–38(j). We are
not proposing to migrate the service
information provisions into part 1036;
rather, we would preserve their current
location in 40 CFR 86.010–38(j), with
updated references to any sections
migrated to the new part 1036.
While 40 CFR 1036.120(d) allows
manufacturers to deny warranty claims
for improper maintenance and use,
owners have expressed concern that it is
unclear what recordkeeping is needed to
document proper maintenance and use.
Consistent with the current 40 CFR
86.010–38(a)(2), we propose that
manufacturers describe in the owner’s
manual the documentation they
consider appropriate to demonstrate the
engine and emission control system are
properly maintained (see 40 CFR
1036.125(h)(2)). Manufacturers should
be able to identify specific examples of
maintenance practices they would
consider improper, and to identify their
expectations for documenting routine
maintenance and repairs related to
warranty claims. If a manufacturer
requires a maintenance log as part of
their process for reviewing warranty
claims, we expect the owner’s manual
would provide an example log that
includes the required maintenance tasks
and intervals and clearly states that
warranty claims require an up-to-date
maintenance record. We would be able
to review the manufacturers information
describing the parameters and
documentation for demonstrating
proper maintenance before granting
certification for an engine family.
ix. Performing Scheduled Maintenance
on Test Engines
Current provisions defining the limits
on maintenance that can be performed
during testing are specified in 40 CFR
86.004–25(e) and (f). We are not
migrating those provisions into part
1036; instead, we are proposing that the
general provisions currently in 40 CFR
1065, subpart E, would apply for criteria
pollutant standards for model year 2027
and later engines.563
We are proposing to update 40 CFR
1065.410(c) to clarify that inspections
performed during testing include
electronic monitoring of engine
parameters, such as prognostic systems.
Manufacturers that include prognostic
563 We believe the idle speed adjustments,
currently 40 CFR 86.004–25(e)(1), are obsolete,
since idle is usually set by the ECM and it would
not need to be adjusted prior to testing.
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systems as part of their engine packages
to identify or predict malfunctioning
components may use those systems
during durability testing and would
include any maintenance performed as
a result of those systems, consistent
with 40 CFR 1065.410(d), in their
application for certification. We note
that, in order to apply these electronic
monitoring systems in testing, the
inspection tool (e.g., prognostic system)
must be available to all customers or
accessible at dealerships and other
service outlets.
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C. Onboard Diagnostics
As used here, the terms ‘‘onboard
diagnostics’’ and ‘‘OBD’’ refer to
systems of electronic controllers and
sensors required by regulation to detect
malfunctions of engines and emission
controls. EPA’s existing OBD
regulations for heavy-duty engines are
contained in 40 CFR 86.010–18, which
were initially promulgated February 24,
2009 (74 FR 8310). EPA’s OBD
requirements promulgated in 2009 were
harmonized with CARB’s OBD program
then in place. Since 2009, CARB has
revised their OBD requirements, while
EPA’s requirements have not changed.
EPA’s existing OBD program allows
manufacturers to demonstrate how the
OBD system they have designed to
comply with California OBD
requirements for engines used in
applications greater than 14,000 pounds
also complies with the intent of existing
EPA OBD requirements.564 When
applying for EPA 50-state certification,
all manufacturers currently seek OBD
approval from CARB for OBD systems in
engine families and then demonstrate
compliance with EPA’s OBD regulations
through this provision. Currently all
heavy-duty manufacturers are certifying
to the revised CARB OBD regulations
that took effect in 2019.565
As part of our effort to evaluate EPA
compliance programs, we are proposing
to update our OBD regulations both to
better address newer diagnostic
methods and available technologies and
to streamline provisions where possible.
These revised regulations are being
proposed in 40 CFR 1036.110.
1. Incorporation of California OBD
Regulations by Reference
CARB OBD regulations for heavy-duty
engines are codified in title 13,
California Code of Regulations, sections
1968.2, 1968.5, 1971.1 and 1971.5.
These regulations have been updated by
564 See
40 CFR 86.010–18(a)(5).
Final Rulemaking Package took effect
on October 3, 2019, available here: https://
ww2.arb.ca.gov/resources/documents/heavy-dutyobd-regulations-and-rulemaking.
565 CARB
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CARB several times since EPA initially
promulgated HD OBD regulations in
2009. The most recent updates were in
October of 2019 and start to phase in
with MY 2022.566 It is possible that
CARB could further update their heavyduty OBD regulations prior to the final
rulemaking for this program. In July
2021, CARB proposed changes to their
OBD program.567 These amendments
may include adding the use of Unified
Diagnostic Services (‘‘UDS’’) to address
the concern about the limited number of
remaining, undefined 2-byte diagnostic
trouble codes and the need for
additional codes for hybrid vehicles.
These amendments may also modify
freeze frame requirements, in-use
monitoring performance ratio
requirements, and expand readiness
group lists. As discussed below, our
proposal intends to harmonize with the
majority of CARB’s existing OBD
regulations, as appropriate and
consistent with the CAA. EPA also seeks
comment on harmonizing with any
future OBD amendments that may result
from this proposal.
In response to the ANPR, EPA
received a number of comments
supportive of EPA’s adoption of the
revised CARB OBD program including
the 2019 rule amendments.568 In
particular, many commenters were
supportive of the new tracking
requirements contained in CARB’s
updated OBD program, known as the
Real Emissions Assessment Logging
(‘‘REAL’’) program to track real-world
emissions systems performance of
heavy-duty engines. This update
requires the collection of onboard data
using existing OBD sensors and other
vehicle performance parameters, which
would allow the assessment of realworld, in-use emission performance
relative to laboratory performance
beginning in the 2022 model year.
In developing the ANPR, we
considered proposing to update the
current text in 40 CFR 86.010–18 and
migrate it into the new 40 CFR
1036.110. However, given industry’s
familiarity with the current CARB
regulations, we have decided instead to
566 The most recent updates for 13 CCR 1971.1
and 13 CCR 1971.5 are available here https://
ww2.arb.ca.gov/resources/documents/heavy-dutyobd-regulations-and-rulemaking.
567 CARB 2021 OBD II and Heavy-Duty OBD (HD
OBD) Regulatory Documents Public Notice for OBD
Regulations Update, July 22, 2021. Available here:
https://ww2.arb.ca.gov/resources/documents/obd-iiregulations-and-rulemaking.
568 For example, see comments from Roush,
Docket ID EPA–HQ–OAR–2019–0555–0303;
International Council on Climate Change, Docket ID
EPA–HQ–OAR–2019–0555–0304; and the
Metropolitan Washington Council of Governments,
Docket ID EPA–HQ–OAR–2019–0555–0286.
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propose incorporating by reference in 40
CFR 1036.110 the existing CARB OBD
regulations updated in 2019 as the
starting point for our updated OBD
regulations. EPA’s proposed OBD
requirements are closely aligned with
CARB’s existing requirements with a
few exceptions. We are proposing to
exclude certain provisions that are not
appropriate for a federal program and to
include additional elements to improve
on the usefulness of OBD systems for
users.569 We are taking comment on
whether and to what extent we should
harmonize with CARB’s next expected
update to their OBD regulations, or
whether the proposed language in 40
CFR 1036.110(b) is sufficient to
accommodate any future divergence in
CARB and EPA OBD requirements. EPA
anticipates that this language would
allow for EPA approval of OBD systems
that meet certain parts of updated CARB
requirements (e.g., updated
communication protocols), as long as
such provisions meet the intent of EPA
OBD requirements.
i. OBD Threshold Requirements
The most essential component of the
OBD program is the threshold
requirement. Heavy-duty engine
emission control components can
contribute to an increase in emissions if
they malfunction and therefore, they
must be monitored by OBD systems.
Existing OBD requirements specify how
OBD systems must monitor certain
components and indicate a fault code
prior to when emissions would exceed
emission standards by a certain amount,
known as an emission threshold.
Emission thresholds for these
components are generally either an
additive value above the exhaust
emission standard, or a multiple of the
standard. Reductions to emission
standards mean that without additional
action, OBD thresholds would also be
reduced proportionally.
The CARB Omnibus Amendments to
the HD OBD regulation include a
provision that will not proportionally
reduce NOX and PM OBD threshold
requirements that correspond to the new
lower emission standards.570 This
569 The legal effect of incorporation by reference
is that the material is treated as if it were published
in the Federal Register and CFR. This material, like
any other properly issued rule, has the force and
effect of law. Congress authorized incorporation by
reference in the Freedom of Information Act to
reduce the volume of material published in the
Federal Register and CFR. (See 5 U.S.C. 552(a) and
1 CFR part 51). See https://www.archives.gov/
federal-register/cfr/ibr-locations.html for additional
information.
570 California Air Resources Board. Heavy-Duty
Omnibus Regulation. Available online: https://
ww2.arb.ca.gov/rulemaking/2020/
hdomnibuslownox.
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means the future numerical values of
OBD NOX and PM thresholds would
remain unchanged from today’s
numerical thresholds as a part of that
rulemaking. CARB noted in the
Omnibus rule that more time is needed
to fully evaluate the capability of HD
OBD monitors to accommodate lower
thresholds that would correspond to
lower emission levels. EPA is proposing
to harmonize with this policy and not
lower OBD NOX and PM threshold
levels in our proposed OBD regulations
at this time. EPA may consider updating
threshold requirements in a separate
action which may align with a future
CARB action. Specifically, we are
proposing that heavy-duty compressionignition engines would be subject to
NOX and PM thresholds of 0.4 g/hp-hr
and 0.03 g/hp-hr, respectively, for
operation on the FTP and SET duty
cycles. For spark ignition engines, we
are proposing the following thresholds
to align with CARB: 0.30 g/hp-hr for
monitors detecting a malfunction before
NOX emissions exceed 1.5 times the
applicable standard, 0.35 g/hp-hr for
monitors detecting a malfunction before
NOX emissions exceed 1.75 times the
applicable standard, and 0.60 g/hp-hr
for monitors detecting a malfunction
before NOX emissions exceed 3.0 times
the applicable standard. For spark
ignition engines, we are also proposing
a 0.015 g/hp-hr threshold for PM
emissions to align with CARB. EPA is
seeking comment on this proposed
action, or whether thresholds should be
modified as a part of this proposal.571
ii. CARB OBD Provisions Revised or Not
Included in the Proposed Federal
Program
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EPA is proposing to adopt the
majority of the CARB OBD program.
However, we are proposing that some
provisions may not be appropriate for
the federal regulations.572 As part of
CARB’s development of the 2019 OBD
program, a number of stakeholders
submitted comments to CARB.573 In
developing this proposal, we have
reviewed the concerns raised by
stakeholders to CARB to help us
571 California Air Resources Board. Staff Report:
Initial Statement of Reasons-Public Hearing to
Consider the Proposed Heavy-Duty Engine and
Vehicle Omnibus Regulation and Associated
Amendments. June 23, 2020. https://
ww3.arb.ca.gov/regact/2020/hdomnibuslownox/
isor.pdf.
572 Note that we are making no determination in
this proposal about the appropriateness of these
provisions for CARB regulation.
573 Kopin, Amy. Memorandum to docket EPA–
HQ–OAR–2019–0055. ‘‘Comments submitted to the
California Air Resources Board during the
development of updated heavy-duty OBD
requirements.’’ October 1, 2021.
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determine what provisions may not be
appropriate in a federal program. In a
new 40 CFR 1036.110(b), we are
proposing clarifications and changes to
the 2019 CARB regulations we are
otherwise incorporating by reference,
including provisions related to:
1. Providing flexibilities to delay
compliance up to three model years for
small manufacturers who have not
previously certified an engine in
California,
2. Allowing good engineering
judgment to correlate the CARB OBD
standards with EPA OBD standards,
3. Clarifying that engines must
comply with OBD requirements
throughout EPA’s useful life as specified
in 40 CFR 1036.104, which may differ
from CARB for some model years,
4. Clarifying that the purpose and
applicability statements in 13 CCR
1971.1(a) and (b) do not apply,
5. Specifying NOX and PM threshold
requirements,
6. Not requiring the manufacturer selftesting and reporting requirements in 13
CCR 1971.1(i)(2.3) and 1971.1(i)(2.4),
7. Retaining and migrating our
existing deficiency policy into proposed
40 CFR 1036.110(d), and specifying that
the deficiency provisions in 13 CCR
1971.1(k) do not apply,
8. Requiring additional freeze frame
data requirements,
9. Requiring additional data stream
parameters for compression- and sparkignition engines, and
10. Providing flexibilities to reduce
redundant demonstration testing
requirements for engines certified to
CARB OBD requirements.
Manufacturers indicated concern with
the existing manufacturer self-testing
(‘‘MST’’) requirements in 13 CCR
1971.1(i)(2.3 and 2.4). This provision
requires manufacturers to obtain
vehicles that have reached their full
useful life and remove the engine for
extensive testing to quantify emission
performance and deterioration of the
system elements in a manner that allows
comparison to deterioration and
performance levels achieved with the
manufacturer’s accelerated aging
process. In 2009, when EPA initially
promulgated OBD regulations for the
heavy-duty industry, we were
concerned about the difficulty and
expense of removing an in-use engine
from a vehicle for engine dynamometer
testing, and we did not adopt such a
requirement at that time.574 EPA
continues to be concerned that the cost
of this testing may be significant and is
not warranted for the federal program.
Further, we believe that the information
574 74
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CARB gains from this program can be
shared with EPA and would help inform
us of the ongoing progress
manufacturers are making with OBD
compliance. Therefore, while we are
proposing to exclude this CARB OBD
provision from the EPA OBD regulations
at this time, we are proposing that
manufacturers submit the results of any
MST testing performed for CARB to
EPA.
EPA requests comments and
information on whether there are
opportunities for further reducing OBD
compliance and certification costs of the
federal program through increasing the
use of modeling or other calculationbased methods as a part of the
certification process which could
potentially replace certain testing
requirements. Examples could include
test-out provisions or testing required
for infrequent adjustment factors.
CARB’s OBD program includes
provisions that may allow for certain
components to meet specific test-out
criteria which would exempt them from
monitoring requirements. For example,
13 CCR 1971.1(e)(3.2.6)(B) describes
how EGR catalysts would be exempt
from monitoring if manufacturers can
show that both of the following criteria
are satisfied: (1) No malfunction of the
EGR catalyst can cause emissions to
increase by 15 percent or more of the
applicable NMHC, NOX, CO, or PM
standard as measured from an
applicable emission test cycle; and (2)
no malfunction of the EGR catalyst can
cause emissions to exceed the
applicable NMHC, NOX, CO, or PM
standard as measured from an
applicable emission test cycle. EPA is
seeking comment on whether
manufacturers could use modeling or
other calculation-based methods to
determine if such test-out criteria are
met.
Another example where the use of
modeling or other calculation-based
methods could reduce testing
requirements is for the calculation of
infrequent regeneration adjustment
factors for engines equipped with
emission controls that experience
infrequent regeneration events. These
adjustment factors are used to account
for emissions from regeneration events
when determining compliance with
EPA standards. Manufacturers must
conduct testing to develop these
adjustment factors using the same
deteriorated component(s) used to
determine if the test-out criteria are
being met. EPA is seeking comment on
whether it is possible and appropriate to
consider modeling- or calculation-based
methods to replace certain hardwarebased test methods in these or other
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areas of certification to reduce costs
without reducing the functionality of
the existing OBD requirements.
EPA is seeking comment on how
these or other provisions in the existing
or any potential upcoming CARB OBD
regulation could be modified to better
suit the federal OBD program.575 It is
important to emphasize that by not
incorporating certain existing CARB
OBD requirements (e.g., the in-use
engine test program) into our
regulations, we are not waiving our
authority to require such testing on a
case-by-case basis. CAA section 208
gives EPA broad authority to require
manufacturers to perform testing not
specified in the regulations in such
circumstances. Thus, should we
determine in the future that such testing
is needed, we would retain the authority
to require it pursuant to CAA section
208.
EPA is proposing to retain our
existing deficiency provisions in 40 CFR
86.010–18(n) and not harmonize with
CARB’s deficiency provisions in 13 CCR
1971.1(k).576 In the 2009 OBD rule, EPA
stated that having a deficiency provision
is important ‘‘because it facilitates OBD
implementation by allowing for
certification of an engine despite having
a relatively minor shortfall,’’ and that
while the CARB OBD regulations have
a provision to charge fees associated
with OBD deficiencies, EPA has ‘‘never
had and will continue not to have any
such fee provisions.’’ EPA is requesting
comment on retaining our existing
deficiency requirements in its entirety
or if any changes should be made. EPA
also seeks comment on how and for
what reasons OEMs have utilized
CARB’s deficiency policy, how this may
impact compliance with the new EPA
and CARB requirements and how this
may be impacted by any future changes
in OBD emission thresholds.577
CARB’s 2019 OBD update to 13 CCR
1971.1 also includes significant changes
applicable to hybrid vehicles. We are
aware that current OBD requirements
necessitate close cooperation between
engine and hybrid powertrain system
manufacturers for certification, which
can present a significant challenge for
introducing heavy-duty hybrids into the
marketplace. To learn more about this
potential challenge, EPA requested
575 CARB intends to propose changes to their HD
OBD program, as mentioned in the CARB Workshop
for 2020 OBD Regulations Update, February 27,
2020. Available here: https://ww3.arb.ca.gov/
msprog/obdprog/obd_feb2020wspresentation.pdf.
576 We are proposing to migrate the existing
deficiency provisions of 40 CFR 86.010–18(n) into
40 CFR 1036.110(d).
577 California Code of Regulations, Title 13,
section 1971.1(k)
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input in the ANPR. We learned from
commenters that no manufacturers have
pursued a certification flexibility that
CARB put in place in 2016 through the
Innovative Technology Rule (ITR). The
ITR provided short-term certification
flexibilities, such as allowing hybrid
manufacturers to use Engine
Manufacturers Diagnostics (EMD),
rather than heavy-duty OBD for two to
four consecutive model years depending
on the all-electric range of the
vehicle.578 579 580 We also heard from at
least one hybrid manufacturer
suggesting that onboard NOX sensors
could be used in lieu of OBD for heavyduty hybrids. The potential use of
onboard sensors to meet some OBD
requirements for any heavy-duty
vehicle, including hybrids, is discussed
in Section IV.C.2.ii below. We continue
to be interested in understanding from
commenters and request comment on
whether and how OBD may present a
barrier to the adoption of heavy-duty
hybrid systems, and any potential
opportunities for EPA to address such
barriers. We have prepared a
memorandum that further explores
these regulatory issues, with a
discussion of a range of possible options
that we are considering for hybrid
systems in heavy-duty specialty
vehicles, but which could apply more
broadly to all heavy-duty hybrid
systems.581
Finally, EPA is seeking comment on
whether improvements could be made
to OBD to monitor inducement
conditions. For example, while
individual components responsible for
inducements currently are monitored
(e.g., DEF level sensors), there is no
requirement that inducements
themselves be monitored to ensure a
false inducement did not occur or that
such events are tracked for remediation.
EPA seeks comment on whether OBD
systems should monitor the inducement
process and detect system malfunctions
prior to a failure (e.g., for deterioration
of the DEF delivery system) to improve
emission system performance by
providing opportunities for repairs to be
made prior to complete failures and by
preventing inducements that either
578 Heavy-duty
EMD requires diagnostic
monitoring of the performance and durability of the
fuel system, exhaust gas recirculation system (if so
equipped), particulate trap, and other emissionrelated electronic components.
579 California Code of Regulations, Title 13,
section 2208.1
580 See the comments of the California Air
Resources Board, Docket ID EPA–HQ–OAR–2019–
0055–0471.
581 Stout, Alan. Memorandum to Docket EPA–
HQ–OAR–2019–0055. ‘‘Draft Amendments Related
to Alternate Engine Standards for Specialty
Vehicles’’. January 31, 2022.
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should not have occurred or could have
been avoided.
iii. Additional OBD Provisions in the
Proposed Federal Program
EPA received comments on the ANPR
from a wide variety of stakeholders
describing difficulties diagnosing
problems with and maintaining proper
functionality of advanced emission
technologies and the important role
accessible and robust diagnostics play
in this process. The California Air
Pollution Control Officers Association
and NACAA commented on the need for
EPA to develop and maintain a robust
OBD program with diagnostic
specificity that would ensure OBD
continues to accurately detect system
failures for lower emission standards
and inform the person performing the
repair of what the problem is and the
cause, so it can be promptly,
proficiently and cost-effectively
repaired, as well as to facilitate the
development of comprehensive
enforcement programs.582 583 The
Pennsylvania Department of
Environmental Protection commented
that EPA should evaluate how advances
in OBD technology could be applied to
enhance operations, monitoring and
maintenance capabilities of heavy-duty
diesel aftertreatment systems and how
current and future technologies may use
OBD technologies to inform operators
and repair technicians as to the in-use
efficacy of those systems across multiple
duty cycles.584 ATA commented that
ease of diagnostics for emission
component failures is a significant
concern for their members.585 NASTC
members expressed significant
frustration with the inability to use
existing diagnostics to understand
problems with emission components.586
As a part of our effort to update our
OBD program and respond to these
concerns, EPA is proposing to include
additional requirements as well as
modify certain CARB OBD requirements
to better address newer diagnostic
methods and technologies and to ensure
that OBD can be used to properly
diagnose and maintain emission control
582 See the comments of the California Air
Pollution Control Officers Association, Docket ID
EPA–HQ–OAR–2019–0555–0275.
583 See the comments of the National Association
of Clean Air Agencies, Docket ID EPA–HQ–OAR–
2019–0055–0283.
584 See the comments of The Pennsylvania
Department of Environmental Protection, Docket ID
EPA–HQ–OAR–2019–0055–0455.
585 See the comments of the American Trucking
Association, Docket ID EPA–HQ–OAR–2019–0055–
0357.
586 See the comments of the National Association
of Small Trucking Companies, Docket ID EPA–HQ–
OAR–2019–0055–0456.
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systems to avoid increased real-world
emissions. EPA intends to continue to
accept CARB OBD approval where a
manufacturer can demonstrate that the
CARB program meets the intent of EPA
OBD requirements (see section
IV.C.2.i.b. for further discussion), and
manufacturers would submit
documentation as specified in proposed
40 CFR 1036.110(c)(5) to show that they
meet the additional requirements
proposed here.
In this section we describe the
following proposed additional EPA
certification requirements in 40 CFR
1036.110 for OBD systems:
1. Health monitors for the SCR, DPF,
and EGR systems
2. Display health monitor and
inducement-related information in the
cab
3. Diagnostic testing to measure the
effectiveness of DEF dosing must be
made available for use with either a
generic scan tool or an equivalent
alternative method
Enhanced OBD systems that provide
more information and value to the
operator can play an important role in
ensuring expected in-use emission
reductions are achieved long-term. For
example, in comments to the ANPR,
CARB stated that their test programs
have identified numerous heavy-duty
vehicles with mileages within their
applicable regulatory useful life periods,
but beyond their warranty periods, that
had NOX emission levels significantly
above the applicable certification
standards.587 CARB also stated that
some stakeholders such as fleet owners,
retrofit installers, and equipment
operators have communicated to CARB
that they are experiencing significant
vehicle downtime due to parts failures.
Increasing the transparency and
usefulness of OBD systems can help to
improve maintenance and repair
experiences and also serve as a
mechanism to reduce owner frustration
(which otherwise could provide
motivation to tamper). EPA is
specifically proposing to improve the
robustness and usefulness of OBD
systems by including emission system
health monitors, increasing the number
of publicly available data parameters,
increasing the freeze frame data, and
enabling certain self-testing capabilities
for owners. These changes will benefit
the environment by helping to reduce
malfunctioning emission systems in-use
through access to additional data that
may be useful for service technicians,
state and local inspection and
587 See the comments of the California Air
Resources Board, Docket ID EPA–HQ–OAR–2019–
0055–0471.
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maintenance operations, and owners.
These capabilities are also important to
enable owners to avoid potential
inducement conditions that can result
from certain component failures.
a. Emissions Systems Health Monitor
The purpose of OBD is to reduce
motor vehicle and motor vehicle engine
emissions by monitoring the systems inuse, detecting malfunctions, informing
the operator, and assisting with
diagnosis of emission system problems.
One concept EPA is proposing to
incorporate into our updated OBD
regulations is the development of
‘‘health monitors’’ for specific emission
control technologies on CI engines to
provide vehicle owners information on
the overall health of important
emissions systems at a given point in
time. While OBD systems are highly
proficient in monitoring emission
systems and components, the historic
purpose of OBD has been to monitor
systems but only notify operators
generically (e.g., through the
Malfunction Indicator Light or ‘‘MIL’’)
once there is a failure or malfunction,
rather than to use monitored data to
proactively provide the operator with
information on the functionality and
status of such systems. However,
existing OBD monitors and data
parameters could also be used in a
different way to generate aftertreatment
health monitors. This could be
accomplished by evaluating data
indicating how much a system has been
used or how close a system is to
exceeding an OBD threshold. While
most large fleets have already begun to
use similar measures by using big data
and telematics to implement predictive
maintenance, this concept is different in
that it would be focused on using a
particular vehicle’s data to evaluate
system status as opposed to using data
from thousands of trucks to predict
system status.588 Predictive
maintenance relies on analytics that
examine existing data to identify
potential risks of failure on particular
trucks or components prior to the
failures occurring in the field.589
Predictive maintenance can enable
operators to replace components later
than when utilizing a traditional
preventative maintenance approach and
can essentially increase the service life
588 Park, Jim. September 7, 2018. ‘‘How Data Is
Changing Predictive Maintenance.’’ Available here:
https://www.truckinginfo.com/312738/how-data-ischanging-predictive-maintenance.
589 Lockridge, Deborah. May 31, 2019. ‘‘How One
Fleet is Closing in on Predictive Maintenance.’’
Available here: https://www.truckinginfo.com/
332946/how-one-truck-fleet-is-closing-in-on-truepredictive-maintenance.
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of certain emission system components,
prevent breakdowns, and reduce total
operating costs. Predictive maintenance
could also result in components being
changed more frequently to avoid or
reduce breakdowns and downtime,
thereby also reducing total operating
costs. An emissions system health
monitor, while not as comprehensive of
a tool as predictive maintenance, could
provide similar types of benefits
resulting in more uptime for emission
control systems. Health monitors could
also provide critical insight on the
status of a vehicle’s emissions systems
for buyers considering purchasing used
trucks. EPA is proposing that the health
monitors’ status would need to be made
available on the dash or other display
for access to the data without the use of
a scan tool. The purpose of the health
monitor is not to guarantee the
performance of an emissions system in
the future, but instead to provide status
information on the functioning of the
relevant system at the moment in time.
In addition, such a monitor could be
used to warn users of potential
upstream failures that can cause damage
to aftertreatment components resulting
in expensive repairs. EPA worked with
Environment and Climate Change
Canada (‘‘ECCC’’) to develop this
concept. Using an emissions system
health monitor to improve and make
more efficient heavy-duty engine and
vehicle maintenance practices could
provide environmental benefits by
helping to sustain system performance
long-term.
In discussions with ECCC about how
to develop a health monitor concept,
they suggested that a single value
representing the performance of the
vehicle’s emission system as a whole
would be less effective than two or three
individual ‘‘health monitors’’, and EPA
agrees. EPA is proposing, and seeking
comment on the benefits of, specific
methods for CI engines to inform a
vehicle operator of the general health of
the DPF, SCR, and EGR systems. There
are two main approaches EPA could use
to achieve this goal: (1) A broad
requirement that leaves the
identification and implementation of
the specific methodologies up to each
manufacturer, or (2) a specific
requirement that prescribes the
methodologies to be used by all
manufacturers. EPA is proposing the
first alternative, and seeks comment on
the second alternative, or any other
alternative that commenters believe
would be more beneficial or less costly
and that would still provide benefits to
the owner and resulting environmental
benefits from better performing
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emissions controls systems. Under any
approach, we are interested in
emissions system health monitors that
better enable owners to understand
emission system functionality, help
avoid potential breakdowns, and reduce
incentives to tamper with emission
control systems as a result of
experiencing unplanned and
catastrophic emission system failures. A
prescriptive approach may be more
useful in that it would provide
consistency between manufacturers
which could result in more useful and
stable data for users, however, a broad
requirement that allows manufacturers
to better capitalize on their existing
OBD system design may also achieve
the goals of this health monitor
proposal. This proposal focuses on
leveraging existing OBD requirements in
new ways to develop health monitors
for DPF, SCR, and EGR systems to avoid
costs that could be associated with an
entirely new monitoring requirement.
EPA seeks comment on whether
additional monitors could be developed
utilizing existing OBD requirements
which can further help prevent
downtime, such as additional upstream
health indicators (e.g., preventing
excessive internal oil leaks) to
proactively prevent damage to
expensive aftertreatment components.
(1) Proposed DPF Health Monitor
For the DPF system, EPA has
identified essential information that
users should have access to for ensuring
that proper maintenance and use can
occur. Having continuous access to DPF
health information can provide
important insight on DPF system status.
EPA is proposing that users have access
to the following information available
for display in the cab, which together
would form the DPF health monitor: (1)
A value that indicates general system
wear, for example a counter for the total
number of passive and active
regeneration (‘‘regen’’) events that have
taken place on the existing DPF, (2) a
value that indicates the average active
and passive regen frequency and a
method for operators to track changes in
these values, (3) a value estimating (in
miles or hours) when the DPF needs to
be cleaned to remove accumulated ash,
and (4) notification when active regens
have been disabled by the system (even
temporarily) if accompanied by a derate,
as well as the reason it was disabled.
While not specifically a part of the DPF
health monitor, EPA is proposing
additional DPF maintenance
information be made available to users
to improve serviceability experiences,
see section IV.B.3.ii. for more discussion
on these proposed requirements.
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Providing users with a general
indicator of system wear can help users
make informed maintenance decisions.
EPA would expect that a manufacturer
would allow this monitor to be reset if
a DPF is replaced. Manufacturers could
in part utilize work that may be done to
meet CARB OBD requirements to
implement this proposal. For example,
the 2019 CARB OBD program that we
are proposing to harmonize with
includes a provision for MY 2024 that
requires a lifetime counter of DPF
regens (see 13 CCR 1971.1(h)(5.8.2)).
EPA is seeking comment on the use of
CARB’s required lifetime counter to
meet this proposed requirement, or
what alternative information
manufacturers could use to meet this
requirement and whether this
information should be standardized.
Providing users with an indication of
the total average regen frequency (active
and passive) and with a method that
could be used to detect recent changes
in system function can allow users to
familiarize themselves with proper
system operation. For example, this
could be achieved by displaying the
average regen frequency per a fixed
number of miles or hours and providing
a resettable counter to show the most
recent average regen frequency. Such a
feature would enable owners to monitor
the number of regens occurring over a
particular route to detect changes (e.g.,
a significant increase in the number of
regeneration events) which could
inform them of the need to address
failures upstream of the DPF, clean the
DPF, or service the DPF system. In
particular, EPA seeks to alert operators
to potential conditions that could
indicate an upstream problem (e.g., an
oil leak) that can damage sensitive
aftertreatment components prior to a
catastrophic failure or result in the need
for costly repairs to aftertreatment
systems. Manufacturers may be able to
utilize existing work already being done
to meet the frequent regeneration
requirements in 13 CCR 1971.1(e)(8.2.2)
to inform owners when regen frequency
exceeds a certain level that may indicate
an upstream issue. As discussed earlier,
EPA is proposing that the health
monitors’ status would need to be made
available on the dash or other display
for access to the data without the use of
a scan tool. EPA would expect that
operators would be able to access this
information on demand, and that
manufacturers would not have the
health monitor tied to the MIL to avoid
any confusion. EPA is seeking comment
on whether this component of the DPF
health monitor is important enough to
require that it be communicated when
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the frequency of regens reaches a
particular level that may indicate the
need for inspection and possibly repair,
what this level would be, and what such
a warning system should look like.
Having access to information that
indicates an estimate of when the DPF
needs to be cleaned would allow
operators to plan ahead for critical
maintenance and reduce downtime. We
are not proposing a specific method
manufacturers would use to generate the
estimated time to perform such a
cleaning, rather we would leave it to
manufacturers to determine the best
method of implementation.
Finally, providing operators with
notification of when active regens have
been disabled by the system (even
temporarily) as well as the reason it was
disabled would provide benefits to
operators and repair technicians.
Manufacturers generally implement
severe derates when DPF system faults
occur that prevent active regens from
occurring. Providing owners with
information on the cause of a DPFrelated derate would reduce frustration
and may reduce downtime by allowing
repairs to be made more quickly,
increasing in-use emission system
performance.
EPA is seeking comment on how
manufacturers could lessen the effects
of duty cycle related regens frequency
variability in the health monitor (e.g.,
vehicles that operate more at lower
speeds would likely experience more
active regens than those that operate at
higher steady-state speeds), through
normalizing the reported data or
focusing on specific regions of operation
where regens occur with more
regularity. For example, this DPF health
monitor parameter could include only
passive regens that occur during certain
vehicle operation, such as operation that
occurs in OBD REAL Bin 14. EPA is
seeking comment on whether the DPF
health monitor should provide this
information on demand, and if it should
also notify users of potential concerns.
(2) Proposed SCR Health Monitor
For the SCR system, EPA has
identified essential information that
users should have access to for ensuring
that proper preventive maintenance
occurs. EPA is proposing that the SCR
health monitors’ status would need to
be made available on the dash or other
display for access to the data without
the use of a scan tool. Having access to
SCR health information on demand can
provide important insight on SCR
system status and help operators
prevent inducements from occurring.
EPA is proposing that users have access
to the following information for the SCR
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health monitor: (1) Indicator of average
DEF consumption and a method for
operators to track changes in this value,
(2) warnings before blockages in the
DEF line or dosing valve actually occur
and an inducement would be triggered,
and (3) information on when DEF
dosing has been disabled by the system
(even temporarily) if accompanied by a
derate as well as the reason it was
disabled. EPA is not proposing specific
methods manufacturers would use to
meet these requirements and would be
leaving it up to manufacturers to
develop the most appropriate method
based on their product designs. We are
taking comment on this approach, or if
instead we should specify the way the
SCR health monitor should be
implemented, which would ensure
consistency across the fleet.
Providing users with an indication of
average DEF consumption and with a
method that could be used to detect
recent changes in that value can allow
users to familiarize themselves with
proper system operation. This could be
achieved for example by manufacturers
providing the lifetime average DEF used
per gallon of fuel and a recent or
resettable counter to show the most
recent average DEF consumption value.
Such a feature would enable owners to
develop a high-level understanding of
proper SCR function and operation, can
alert the operator to changes that may
indicate a problem before there is a
failure resulting in a breakdown and
corresponding downtime, and enable
owners to monitor the data over a
particular route (or after a particular
repair) to detect system changes (or
evaluate the effectiveness of a recent
repair).
EPA is seeking comment on how
manufacturers could lessen the effects
of duty cycle related DEF consumption
variability in the health monitor,
through normalizing the reported data
or focusing on specific regions of
operation where DEF consumption
should be more stable. For example, this
SCR health monitor parameter could
include provide average DEF
consumption that occurs during certain
vehicle operations, such as operation
that occurs in OBD REAL Bin 14.
The SCR health monitor proposal also
includes a requirement for
manufacturers to provide information to
the operator regarding potential
plugging of the DEF line or dosing valve
prior to a blockage actually occurring.
Manufacturers have likely developed
strategies to monitor such blockages in
response to EPA’s existing inducement
guidance.590 591 DEF can crystallize over
590 See
CISD–09–04 REVISED.
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time and build up in SCR components
such as the injector, which in some
cases could also result in a false
inducement being triggered for
conditions that appear to be caused by
tampering, which this health monitor
can help prevent.592 Further, it is
critical to ensuring that DEF restrictions
are promptly addressed to maintain
proper SCR system function. Finally,
EPA is proposing that the health
monitor provide information on when
DEF dosing has been disabled by the
system (even temporarily) as well as the
reason it was disabled if accompanied
by a derate. Having access to this
information is critical to ensuring
operators can perform maintenance
timely, and potentially prior to a vehicle
going into inducement. EPA is seeking
comment on whether the SCR health
monitor should provide this information
on demand, and if it should also notify
users of potential concerns.
Finally, EPA is seeking comment on
alternative methods to develop a health
monitor for SCR systems, for example
including one that would use DEF
dosing trim values (i.e., DEF dosing
rates at particular operating points such
as within NTE operating zones or REAL
bins) and compare the dosing rate that
is occurring in real-time to what the
dosing rate was when the vehicle was
new. The idea is that as components
wear and SCR performance deteriorates,
the system may compensate by
increasing the DEF dosing rate at a
particular operating point; using the
information contained in the engine
controller software could help alert
operators to such changes and allow
them to perform repairs or maintenance
prior to the vehicle experiencing a
catastrophic failure. This method,
especially if combined with ammonia
slip information, could offer a better
indication of system performance.
(3) Proposed EGR Health Monitor
For the EGR system, EPA has
identified essential information that
users should have access to for ensuing
proper maintenance and use can occur.
In particular, we expect access to
information indicating EGR valve
coking or EGR cooler failure, which are
the two main failure conditions, may
avoid devastating impacts on
downstream aftertreatment
components.593 594 We are proposing to
591 See Section IV.D.4. for further discussion on
proposed inducement-related requirements for
blocked DEF lines.
592 For example, see NHTSA Service Bulletin
available here: https://static.nhtsa.gov/odi/tsbs/
2019/MC-10153679-9999.pdf.
593 Anderson, Jeremy. 2017 presentation at
American Public Transportation Association 2017
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require manufacturers to provide an
indication of EGR valve health. For
example, they could use existing OBD
signals to provide an indication of the
health of an EGR valve by looking at the
difference between commanded and
actual EGR valve position to indicate
valve coking. The intent of this health
monitor is to enable operators to
understand when the EGR valve is
becoming plugged and allow them to
perform preventative maintenance prior
to a catastrophic failure.
In addition, EPA is proposing a health
monitor for the EGR cooler.
Manufacturers could in part utilize
work already being done to meet
existing CARB requirements in 13 CCR
1971.1(e) for EGR cooler performance
monitoring to satisfy this requirement.
These requirements specify that
manufacturers design their system to
monitor the cooler system for
insufficient cooling malfunctions,
including the individual electronic
components (e.g., actuators, valves,
sensors). The OBD system must detect a
malfunction of the EGR cooler system
prior to a reduction from the
manufacturer’s specified cooling
performance that would cause an
engine’s NMHC, CO, or NOX emissions
to exceed 2.0 times any of the applicable
standards or the engine’s PM emissions
to exceed the applicable standard plus
0.02 g/hp-hr. EPA is seeking comment
on these or other strategies that can help
inform operators of the functionality of
the EGR system to help prevent
breakdowns due to EGR system failures,
including whether or how to monitor for
EGR cooler leaks or plugging, such as
through the use of pressure or
temperature sensors, and whether
today’s engines are equipped with
sensors in the EGR system that could be
used for this purpose. We are also
seeking comment on whether fault
codes related to incidents of engine
derate due to EGR-related failures
should be displayed in the cab as a part
of this health monitor, similar to what
is being proposed for SCR and DPFrelated derate issues.
Annual Meeting & EXPO. Titled ‘‘DPF Maintenance:
Avoid the Five Most Common Mistakes.’’ Available
here: https://www.apta.com/wp-content/uploads/
Resources/mc/annual/previous/2017annual/
LZpresentations/
Learning%20Zone%20Presentations/
Anderson,%20Jeremy.pdf.
594 Stanton, Bob. April 4, 2017. ‘‘Aftertreatment
System: A New System Not to be Overlooked.’’
Available here: https://www.worktruckonline.com/
157340/aftertreatment-system-a-new-system-not-tobe-overlooked.
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b. Expanded List of Public OBD
Parameters
In another area for improvement in
the OBD program, EPA proposes to
harmonize with the revised list of data
parameters CARB has developed for MY
2024 through our incorporation by
reference of CARB’s revised OBD
regulations and to further expand the
list of OBD parameters that
manufacturers are required to make
publicly available. 13 CCR 1971.1(4.2)
data stream requirements state that the
listed signals be made available on
demand through the ‘‘standardized data
link connector’’ (OBD port) in
accordance with J1979/J1939
specifications. The requirements also
specify that the actual signal value must
be used, the default or limp home value
cannot be used. Until MY 2024, CARB
regulations require a list of 91 signals
that must be made publicly available, of
which approximately ten are related to
aftertreatment and primarily include
measures of the pressure and
temperature of the DPF. CARB updated
these requirements in 2019 such that
additional aftertreatment-related signals
will be added in MY 2022 and MY 2024.
EPA is proposing to adopt CARB’s
parameter list through our incorporation
by reference of their updated 2019 OBD
regulations, to add signals to the list,
and to specifically require the addition
of all parameters related to fault
conditions that trigger vehicle
inducement to be made readily available
using generic scan tools if the engine is
so equipped (see Section IV.D for more
discussion on inducements). EPA would
expect that each of these additional
requirements would need to be
addressed even where manufacturers
relied in part on a CARB OBD approval
to meet the intent of our proposed OBD
regulations. The purpose of including
additional parameters is to make it
easier to identify malfunctions of
critical aftertreatment related
components, especially where failure of
such components would trigger an
inducement. In addition, the proposed
additional information can make the
repairs themselves easier by allowing
for immediate access to fault codes,
which could alleviate the long wait
times associated with specialized
emission repair facilities or where
facilities are not available when an
inducement occurs (such as on the
weekend or in a remote location). In
response to the ANPR, EPA received
comments supportive of such changes,
for example from the National Tribal Air
Association (‘‘NTAA’’) who noted that
service information and tools should be
made easily available and affordable for
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individual owners to diagnose and fix
their own vehicles, which can be
especially important for small
businesses, Tribes, and those in rural
areas with less ready access to original
equipment manufacturer dealer
networks.595
We are proposing a general
requirement to make such parameters
available if they are used as the basis for
an inducement response that interferes
with the operation of the engine or
vehicle. For example, if the failure of an
open-circuit check for a DEF quality
sensor leads to an engine inducement,
the owner/operator would be able to
identify this fault condition using a
generic scan tool. This proposal should
be enabled in part by a change to the
comprehensive component monitoring
requirements in CARB’s 2019 OBD
regulations. CARB now specifies that for
MY 2024 and later, comprehensive
component monitoring must include
any electronic powertrain component/
system that either provides input to
(directly or indirectly) or receives
commands from an on-board computer
or smart device, which is also used as
an input to an inducement strategy or
other engine derate (see 13 CCR
1971.1(g)(3.1.1)). We are also proposing
some new parameters for HD SI engines,
as mentioned in Section III.D.2. We are
proposing that manufacturers make
additional parameters available for all
engines so equipped, including:
• For Compression Ignition engines:
Æ Inlet DOC and Outlet DOC pressure
and temperature
Æ DPF Filter Soot Load (for all
installed DPFs)
Æ DPF Filter Ash Load (for all
installed DPFs)
Æ Engine Exhaust Gas Recirculation
Differential Pressure
Æ DEF quality
Æ Parking Brake, Neutral Switch,
Brake Switch, and Clutch Switch Status
Æ Aftertreatment Dosing Quantity
Commanded and Actual
Æ Wastegate Control Solenoid Output
Æ Wastegate Position Commanded
Æ DEF Tank Temperature
Æ Injection Control Pressure
Commanded and Actual
Æ DEF System Pressure
Æ DEF Pump Commanded Percentage
Æ DEF Coolant Control Valve Control
Position Commanded and Actual
Æ DEF Line Heater Control Outputs
• For Spark Ignition Engines:
Æ A/F Enrichment Enable flags:
Throttle based, Load based, Catalyst
protection based
595 See comments of the National Tribal Air
Association, Docket ID EPA–HQ–OAR–2019–0555–
0282.
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Æ Percent of time not in
stoichiometric operation (including per
trip, and since new)
Æ Catalyst or component temperature
parameters (measured and modeled, if
applicable) specifically used for thermal
protection control strategies as proposed
in Section III.D.2.
EPA is seeking comment on whether
any additional signals should be
included in this list to help ensure inuse emission benefits occur as expected,
and whether any other signals should be
included such as any signals related to
maintenance derates (outside of
inducements). Although CARB
currently requires a list of signals that
must be made public, EPA encountered
difficulty accessing many of these
signals in recent testing on in-use
trucks. EPA, working closely with
Environment and Climate Change
Canada, used a number of generic scan
tools on a variety of vehicle makes and
models and were unable to see all of the
publicly required data. While this could
indicate a problem with a specific
generic scan tool design, none of the
scan tools from a range of price points
was able to display the complete set of
signals; some tools read less than a third
of the required signals. Some parameters
read ‘‘No Response’’ or ‘‘Not Available’’
or were missing a signal in its entirety.
This situation can cause frustration for
owners who own generic scan tools and
are unable to access any required data
when trying to repair vehicles. EPA
requests comment on operator
experiences with obtaining data using
generic scan tools from trucks in-use.
c. Expanding Freeze Frame Data
Parameters
One of the more useful features in the
CARB OBD program for diagnosing and
repairing emissions components is the
requirement for ‘‘freeze frame’’ data to
be stored by the system. To comply with
this requirement, manufacturers must
capture and store certain data
parameters (e.g., vehicle operating
conditions such as the NOX sensor
output reading) within 10 seconds of the
system detecting a malfunction. The
purpose of storing this data is in part to
record the likely area of malfunction.
CARB has identified a list of
approximately 63 parameters that must
be captured in the freeze frame data for
gasoline engines and 69 parameters for
diesel engines. Currently, the freeze
frame data does not include additional
signals for aftertreatment systems. While
existing CARB freeze frame data
requirements include some DPF-related
parameters (e.g., inlet and outlet
pressure and temperature), there is
essentially no SCR information, which
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EPA believes is essential for proper
maintenance. We are therefore
proposing that EPA’s updated OBD
requirements include the additional
parameters proposed in section
IV.C(1)(ii)(b) of this preamble and those
included in the following section of
CARB’s regulations sections 13 CCR
1971.1(h)(4.2.1)(D), 1971.1(h)(4.2.2)(H),
1971.1(h)(4.2.3)(F), 1971.1(h)(4.2.3)(G),
1971.1(h)(4.2.2)(I). We welcome
comment on this proposal, including
whether additional data parameters
should be included in the freeze frame
data to enable those diagnosing and
repairing vehicles to more effectively
identify the source of the malfunction
and increase the usefulness of freeze
frame data, especially for conditions
that result in inducement.
d. System Commanded Tests To
Facilitate Inducement-Related
Diagnoses and Repairs
Today’s vehicle control systems have
built-in tests that can be used to
command components to perform a
particular function in order to confirm
that they are working properly.596 An
equally important element of an
effective OBD program is ensuring
owners have the ability to run certain
engine or vehicle tests and view the
results, especially where they can be
used by owners in diagnosing and
repairing problems that may result in
inducement. If, for example, the
problem was caused by a faulty DEF
pump, this type of repair likely does not
require specialized training to complete
but is difficult to detect without access
to such a test. More immediate
diagnosis and repair of faulty
components such as this would result in
reduced costs for owners and increased
long-term environmental benefits
through improved emission control
function.
Today, vehicle software scan tools can
be designed to command a DEF pump
to operate, which allows a person
diagnosing a DEF injection issue to
measure how much DEF is pumped
during a certain time interval and
compare this amount to the
specifications to determine whether or
not the pump and injector are
functioning properly. Performing the
test would allow diagnosis of the
vehicle and a quick determination of
whether the DEF pump is working, the
DEF injector is not faulty, there are no
wiring-related issues, and DEF is being
sprayed properly (both in terms of
596 Morgan, Jason. January 21, 2019. ‘‘What the
right data can tell you about aftertreatment issues.’’
Available here: https://
www.fleetequipmentmag.com/heavy-duty-truckaftertreatment-service-issues-data/.
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amount and spray pattern). Due to the
importance of the DEF pump in
maintaining full functionality of a
vehicle (i.e., avoiding inducement), EPA
is proposing that the DEF dosing test be
made available for use with either a
generic scan tool (be made available on
demand through the OBD port in
accordance with J1979/J1939
specifications) or an alternative method
(e.g., an option commanded through a
vehicle system menu).
Another important test that is used
today is an SCR performance test that
some OEMs offer through their
proprietary scan tools. This type of test
causes the diagnostic system to run the
engine through a specific operating
cycle to check certain SCR parameters,
providing a pass/fail result and
indicating what potential problems may
exist. In particular, this test allows for
a repeatable method to be used to
compare a known set of engine
operating parameters and SCR
performance specifications to verify that
SCR performance is as-expected and to
narrow the scope of any existing
problems that need to be fixed. There
are currently non-OEM scan tools that
also can conduct the same test, but the
engine’s diagnostic system may not
allow the generic scan tool to access the
pass/fail results. The results of this test
could be especially helpful for users or
technicians, may help avoid unexpected
breakdowns, and may improve in-use
emissions. Running an SCR
performance test can enable the owner
or technician to monitor system
parameters during the test (e.g., by
watching SCR inlet and outlet
temperatures during a particular
operating cycle) to evaluate if certain
components are functioning properly
during the test and may reduce the need
for regens to be run instead, which can
reduce wear on the DPF system. We are
requesting comment on whether EPA
should make SCR performance tests
available via generic scan tool or other
on-vehicle method. EPA is also
requesting comment on the need to
make other self-tests accessible with
generic scan tools to improve in-use
emission systems maintenance and
performance, for example being able to
command that the evaporative system
on SI engines be sealed to allow for leak
testing or including the ability to
perform manual regens for DPF systems.
2. Other OBD Provisions
In addition to our proposal to update
our OBD regulations by incorporating
much of the CARB OBD program by
reference, we are also requesting
comment on other improvements to our
OBD program. The improvements
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would be intended to make the program
more effective at improving
maintenance of in-use engines and
vehicles, as well as reducing the
compliance burdens for manufacturers.
We welcome comments suggesting other
ways to improve our OBD program.
i. OBD Provisions From the Recent HD
Technical Amendment Rule
EPA recently revised our OBD
regulations to harmonize with certain
CARB requirements in our HD
Technical Amendments (HDTA)
rulemaking (86 FR 34340, June 29,
2021). This rule finalized four updated
OBD provisions including: (1) Revising
the misfire threshold, (2) adopting
updated misfire flexibilities, (3) revising
our in-use minimum ratios, and (4)
allowing the use of CARB OBD
reporting templates for EPA OBD
requirements. EPA did not take final
action at that time on two proposed
revisions related to OBD demonstration
testing and carry-over of OBD
certification. The following sections
summarize the revisions previously
proposed and the concerns expressed in
comments.597 598
a. Demonstration Testing Requirements
One of the provisions EPA did not
take final action on in the HDTA
rulemaking was related to determining
the number of engines required to
undergo demonstration testing. The
existing requirements of 40 CFR 86.010–
18(l) and 13 CCR 1971.1(l) specify the
number of test engines for which a
manufacturer must submit monitoring
system demonstration emissions data.
Specifically, a manufacturer certifying
one to five engine families in a given
model year must provide emissions test
data for a single test engine from one
engine rating, a manufacturer certifying
six to ten engine families in a given
model year must provide emissions test
data for a single test engine from two
different engine ratings, and a
manufacturer certifying eleven or more
engine families in a given model year
must provide emissions test data for a
single test engine from three different
engine ratings.
The HDTA proposed rulemaking (85
FR 28152, May 12, 2020) proposed to
allow CARB certified configurations to
not count as separate engine families for
the purposes of determining OEM
demonstration testing requirements for
597 See
85 FR 28152, May 12, 2020.
‘‘Improvements for Heavy-Duty Engine
and Vehicle Test Procedures, and other Technical
Amendments Response to Comments,’’ December
2020, Docket EPA–HQ–OAR–2019–0307,
Publication Number: EPA–420–R–20–026 (see
discussion starting on page 80).
598 EPA,
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EPA OBD approval. EPA received
adverse comment on this proposal
stating that it was inconsistent for EPA
to not include CARB-only families when
determining demonstration testing
requirements for 49-state EPA families,
but to accept demonstration test data
from CARB-only families to meet 49state EPA certification. There were
additional concerns that the proposal
did not include the criteria that EPA
would use to approve or deny the
request to not count certain families,
and that this proposal applied to
‘‘special families’’ which were not
defined by EPA. In the HDTA final
rulemaking, EPA explained that this
provision required additional
consideration and did not take final
action on it at that time.
We stated in the HDTA final
rulemaking that we intended to review
this issue as a part of the HD 2027
proposal. EPA recently issued guidance
for certain cases, where an OBD system
designed to comply with California OBD
requirements is being used in both a
CARB proposed family and a proposed
EPA-only family and the two families
are also identical in all aspects material
to expected emission characteristics.
EPA anticipates that a manufacturer
would be able to demonstrate to EPA
that the intent of 40 CFR 86.010–18(l) is
met for the EPA-only family by
providing proof that CARB has
determined the monitoring system
demonstration requirements for the
corresponding CARB proposed family
have been met.599 We are proposing to
codify this as a provision in 40 CFR
1036.110(b)(11). We are requesting
comment on this provision, including
whether additional restrictions should
be included to ensure engine families
are appropriately counted. EPA is also
seeking comment on allowing a similar
provision for cases where equivalent
engine families differ only in terms of
inducement strategies (see section
IV.D.6 for further discussion). Finally,
EPA is seeking comment on whether we
should include revisions beyond those
proposed to address this situation.
b. Use of CARB OBD Approval for EPA
OBD Certification
EPA did not take final action on the
proposed reordering of 40 CFR 86.010–
18(a)(5) in the HDTA final rulemaking.
These existing EPA OBD regulations
allow manufacturers seeking an EPA
599 EPA Guidance Document CD–2021–04 (HD
Highway), April 26, 2021, ‘‘Information on OBD
Monitoring System Demonstration for Pairs of EPA
and CARB Families Identical in All Aspects Other
Than Warranty.’’ Available here: https://
iaspub.epa.gov/otaqpub/display_
file.jsp?docid=52574&flag=1.
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certificate of conformity to comply with
the federal OBD requirements by
demonstrating to EPA how the OBD
system they have designed to comply
with California OBD requirements also
meets the intent behind federal OBD
requirements, as long as the
manufacturer complies with certain
certification documentation
requirements. EPA has implemented
these requirements by allowing a
manufacturer to submit an OBD
approval letter from CARB for the
equivalent engine family where a
manufacturer can demonstrate that the
CARB OBD program has met the intent
of the EPA OBD program. In other
words, EPA has interpreted these
requirements to allow OBD approval
from CARB to be submitted to EPA for
approval.
We are proposing to migrate the
language from 40 CFR 86.010–18(a)(5) to
40 CFR 1036.110(a) to allow
manufacturers to continue to use a
CARB OBD approval letter to
demonstrate compliance with federal
OBD regulations for an equivalent
engine family where manufacturers can
demonstrate that the CARB OBD
program has met the intent of the EPA
OBD program. In the case where a
manufacturer chooses not to include
information showing compliance with
additional EPA OBD requirements in
their CARB certification package (e.g.,
not including the additional EPA data
parameters in their CARB certification
documentation), EPA would expect
manufacturers to provide separate
documentation along with the CARB
OBD approval letter to show they have
met all EPA OBD requirements. This
process would also apply in the case
where CARB has further modified their
OBD requirements such that they are
different from but meet the intent of
existing EPA OBD requirements. For
example, if CARB finalizes the use of a
different communication protocol than
EPA’s requirements call for, as long as
it meets the intent of EPA’s
communication protocol requirements
(e.g., can still be used with a generic
scan tool to read certain parameters), the
proposed process would apply. EPA
expects manufacturers to submit all
documentation as is currently required
by 40 CFR 86.010–18(m)(3), detailing
how the system meets the intent of EPA
OBD requirements, why they have
chosen the system design, and
information on any system deficiencies.
As a part of this update to EPA OBD
regulations, we are clarifying in 40 CFR
1036.110(c)(4) that we can request that
manufacturers send us information
needed for us to evaluate how they meet
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the intent of our OBD program using
this pathway. This would most often
mean sending EPA a copy of documents
submitted to CARB during the
certification process.
c. Potential Use of the J1979–2
Communications Protocol
In a February 2020 workshop, CARB
indicated their intent to propose
allowing the use of Unified Diagnostic
Services (‘‘UDS’’) through the SAE
J1979–2 communications protocol for
heavy-duty OBD with an optional
implementation as early as MY
2022.600 601 CARB stated that engine
manufacturers are concerned about the
limited number of remaining undefined
2-byte diagnostic trouble codes (‘‘DTC’’)
and the need for additional DTCs for
hybrid vehicles. J1979–2 provides 3byte DTCs, significantly increasing the
number of DTCs that can be defined. In
addition, this change would provide
additional features for data access that
improve the usefulness of generic scan
tools to repair vehicles.
Section IV.C.1. of this preamble asks
for comment on whether EPA should
harmonize with any updated CARB
OBD amendments finalized prior to the
issuing of this final rulemaking;
however, it is not clear if CARB’s
amendment including UDS would be
finalized in time for EPA to include it
in this final rule. We will monitor the
development of the CARB OBD update
and are seeking comment on whether
we should finalize similar provisions if
CARB does not finalize their update
before we complete this final rule.
CARB is expected to allow the optional
use of the J1979–2 protocol as soon as
MY 2023. If manufacturers want to
certify their engine families for
nationwide use, we would need to
establish a process for reviewing and
approving manufacturers’ requests to
comply using the alternative
communications protocol. While we
support adoption of J1979–2 and are
clarifying and proposing pathways to
accommodate its use, we are seeking
comment on potential challenges
associated with this change.
While EPA believes our existing
requirements in 40 CFR 86.010–18(a)(5)
allow us to accept OBD systems using
J1979–2 that have been approved by
CARB, there may be additional
considerations prior to the finalization
of this rule for OEMs that want to obtain
600 SAE J1979–2 was issued on April 22, 2021 and
is available here: https://www.sae.org/standards/
content/j1979-2_202104/.
601 CARB Workshop for 2020 OBD Regulations
Update, February 27, 2020. Available here: https://
ww3.arb.ca.gov/msprog/obdprog/obd_
feb2020wspresentation.pdf.
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a 49-state certificate for engines that do
not have CARB OBD approval. For
model years prior to MY 2027, since our
proposed OBD revisions would take
effect in MY 2027 if finalized, EPA is
proposing to include interim provisions
in 40 CFR 1036.150(v) to allow the use
of J1979–2 for manufacturers seeking
EPA OBD approval. Finally, once EPA’s
proposed updated OBD requirements
would be in effect for MY 2027, we
expect to be able to allow the use of
J1979–2 based on the proposed language
in 40 CFR 1036.110(b). We are seeking
comment on these pathways to approval
and on whether any additional changes
need to be made to our existing or
proposed OBD requirements to
accommodate the use of J1979–2.
While there are expected
environmental benefits associated with
the use of this updated protocol, we are
seeking comment on whether the use of
this alternative protocol could have
negative impacts on our existing OBD
program. In addition to potential
impacts on EPA’s OBD program, EPA is
seeking comment on any potential
impacts this change could have on our
service information requirements (see
Section IV.B.3.ii. for more background
on these provisions). CAA section
202(m)(4)(C) requires that the output of
the data from the emission control
diagnostic system through such
connectors shall be usable without the
need for any unique decoding
information or device, and it is not
expected that the use of J1979–2 would
conflict with this requirement. Further,
CAA section 202(m)(5) requires
manufacturers to provide promptly to
any person engaged in the repairing or
servicing of motor vehicles or motor
vehicle engines, and the Administrator
for use by any such persons, with any
and all information needed to make use
of the emission control diagnostics
system prescribed under this subsection
and such other information including
instructions for making emission related
diagnosis and repairs. Manufacturers
who choose to voluntarily use J1979–2
as early as MY 2022 would need to
provide access to systems using this
alternative protocol at that time and
meet all of the relevant requirements in
40 CFR 86.010–18.
EPA believes that the software and
hardware changes needed to
accommodate J1979–2 are minimal, and
that these changes would not impact an
OEM’s ability to make vehicle data
available at a fair and reasonable cost.
We seek comment on how tool vendors
would be affected, whether they would
be able to support the new services and
data available in J1979–2, and if there
are any concerns tool manufacturers
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have regarding access to vehicle data at
a fair and reasonable cost.
While the move to UDS has been
discussed by OEMs in the past with
CARB, a proposal was expected to be
released last year, but is now expected
this year, and while SAE is working on
a new standard, J1978–2 to specify the
scan tool requirements to interface with
J1979–2, this standard is not yet
available.602 603 EPA is seeking comment
on the impact to generic scan tool
manufacturers of the timing of the
voluntary allowance for the use of
J1979–2 in MY 2023 and whether scan
tool manufacturers can provide updated
tools for use to diagnose and repair
vehicles as well as for inspection and
maintenance facilities in time for MY
2023, or if this protocol should not be
allowed for use until a later model year
and if so what the appropriate timing is.
Specifically, EPA is seeking comment
on the following issues related to
generic scan tools:
• Will vendors be able to meet the
MY 2023 timeframe?
• Can existing tools be updated to
accommodate the new protocol or do
new scan tools need to be developed to
utilize J1979–2?
• Will any additional hardware
changes be required to accommodate
J1979–2?
• Do tool vendors expect the price of
tools that can utilize J1979–2 to be
comparable to tools that utilize J1979?
• Do state inspection and
maintenance facilities require additional
time to be able to modify or update
equipment to handle J1979–2?
• Will generic scan tools be able to
read both J1979–2 and J1979 or will
separate tools be required?
• Will generic scan tool functionality
be the same or better with the
implementation of J1979–2?
• Will users require specialized
training to use J1979–2 tools?
• Is development going to be delayed
until the adoption of SAE J1978–2?
ii. Use of Tailpipe Emission Sensors
EPA is seeking comment on whether
and how to allow manufacturers to use
onboard emission sensors to help
reduce test burden associated with OBD
certification. In particular, EPA would
like comment on ways to reduce test
cell time associated with component
threshold testing, such as ways to use
NOX sensor data instead of test cycle
NOX measurements (provided those
602 IM Solutions, IM Solutions OBD
Communication Update Webinar, June 10, 2020.
Available here: https://www.obdclearinghouse.com/
Files/viewFile?fileID=2239.
603 SAE, J1978–2 available here: https://
www.sae.org/standards/content/j1978-2/.
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sensors meet the proper specifications).
There are further complications for
testing outside of a test cell to
demonstrate compliance that need
careful consideration (as it is assumed
that testing that relies on onboard NOX
sensors would happen outside of a test
cell), including:
• What alternative testing methods
are reasonable and would provide
assurances that they are creating robust
diagnostic systems?
• For what operating conditions and
over what time frame should this testing
occur?
• What NOX values should be
considered (e.g., average NOX over a
certain period of time, or for a particular
set of operating conditions?)
• What ambient and vehicle operating
conditions should be considered?
• How can this methodology ensure
repeatable results?
• How would EPA verify this
methodology for compliance assurance?
This type of strategy could potentially
reduce compliance costs because it
would reduce the amount of emission
testing manufacturers need to perform
in a test cell during OBD development.
We request comment on this and other
aspects of the OBD program that could
be improved through the use of
emissions sensors. EPA is also seeking
comment on alternative methods to use
onboard emission sensors that could be
used to generate and provide real-world
data that may enable improved
diagnostics, assess the function of
emissions critical components and
assess the implementation of dynamic
AECD inputs. Such a program could be
voluntary and provide additional data
that could be used in the future to
analyze whether changes to the OBD
program should be made to improve
compliance demonstrations and reduce
test cell burden.
3. Cost Impacts
Heavy-duty engine manufacturers
currently certify their engines to meet
CARB’s OBD regulations before
obtaining EPA certification for a 50-state
OBD approval. We anticipate most
manufacturers would continue to certify
with CARB and that they would certify
to CARB’s 2019 updated OBD
regulations well in advance of the EPA
program taking effect; therefore, we
anticipate the incorporation by
reference of CARB’s 2019 OBD
requirements would not result in any
additional costs. EPA does not believe
the additional OBD requirements
described here would result in any
significant costs, as there are no
requirements for new monitors, new
data parameters, new hardware, or new
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testing included in this rule. However,
EPA has accounted for possible
additional costs that may result from the
proposed expanded list of public OBD
parameters and expanded scan tool tests
in the ‘‘Research and Development
Costs’’ of our cost analysis in Section V.
EPA recognizes that there could be cost
savings associated with reduced OBD
testing requirements; however, we did
not quantify the costs savings associated
with proposed changes to the CARB’s
OBD testing requirements. We seek
comment on our approach to including
costs for OBD and the savings associated
with each proposed OBD testing
modification.
D. Inducements
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1. Background
The 2001 final rule that promulgated
the criteria pollutant standards for MY
2010 and later heavy-duty highway
engines included a detailed analysis of
available technologies for meeting the
new emission standards.604
Manufacturers ultimately deployed
urea-based SCR systems instead of
catalyzed particulate traps and NOX
absorbers as EPA had projected in 2001.
SCR is very different from these other
emission control technologies in that it
requires operators to maintain an
adequate supply of diesel exhaust fluid
(DEF), which is generally a water-based
solution with 32.5 percent urea.
Operating an SCR-equipped engine
without the DEF would cause NOX
emissions to increase to levels
comparable to having no NOX controls
at all.
As manufacturers prepared to certify
their SCR-equipped engines to the EPA
2010 standards, EPA was concerned that
operators might not take the necessary
steps to maintain a supply of DEF to
keep the emission controls working
properly. To address concerns regarding
the design and operation of SCRequipped heavy-duty highway diesel
engines and vehicles, between 2007 and
2012 EPA published three guidance
documents, two notices and one request
for comment in the Federal Register,
and participated in a joint public
workshop with CARB.605 These
documents focused on the following
three main categories of relevant
regulatory requirements in the context
of the use of DEF in SCR-equipped
engines: (1) Critical emissions-related
604 66 FR 5002, January 18, 2001; see Section I of
the preamble for more information on the history
of emission regulations for this sector.
605 Kopin, Amy. Memorandum to Docket: EPA–
HQ–OAR–2019–0055. Inducement-Related
Guidance Documents and Workshop Presentation,
October 1, 2021.
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scheduled maintenance requirements,
(2) adjustable parameters requirements,
and (3) auxiliary emission control
device (AECD) requirements. The EPA
guidance identify possible approaches
to meeting these regulations for heavyduty diesel engines using SCR systems;
however, the approaches were not
required to be used and EPA explained
that no determination was made in the
guidance on whether the engine and
vehicle designs that use the approaches
are acceptable for certification, since
that determination must be made based
on the design of particular engines or
vehicles. We broadly refer to this engine
derate guidance as an inducement
policy and design strategy. Throughout
this preamble we refer to engine derates
that derive from DEF-related triggers as
‘‘inducements.’’ This section discusses
the relevant prior development and use
of an inducement policy and design
strategy for heavy-duty highway
vehicles and engines, including
comments we received on operators’
experiences with inducements under
that strategy in our Advanced Notice of
Proposed Rulemaking, principles for
updating inducement approaches for
heavy-duty highway vehicles and
engines, and proposed inducement
provisions for heavy-duty highway
vehicles and engines.606
i. DEF Replenishment as Critical
Emissions-Related Scheduled
Maintenance
EPA regulations at 40 CFR 86.004–25
limit the emission-related scheduled
maintenance that may be performed by
manufacturers for purposes of durability
testing and specify criteria for inclusion
in manufacturers’ maintenance
instructions provided to purchasers of
new motor vehicles and new motor
vehicle engines. Of particular relevance
here, the regulations in 40 CFR 86.004–
25(a)(2) specify that maintenance
performed on vehicles, engines,
subsystems, or components used in the
determination of emission deterioration
factors is classified as either emissionrelated or non-emission-related, and
either scheduled or un-scheduled.
Emission-related scheduled
maintenance must be technologically
necessary to assure in-use compliance
with the emission standards and must
meet the specified allowable minimum
maintenance intervals, as provided in
40 CFR 86.004–25(b) (including crossreferenced 40 CFR 86.094–25(b)(7)).607
Additionally, to ensure that emission
606 See
85 FR 3306.
Section IV.B.5 for our proposal to migrate
and update the maintenance provisions from 40
CFR 86.004–25 and 86.010–38 to 40 CFR 1036.125.
607 See
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controls used in the durability
demonstration do not under-perform inuse as a result of vehicle owners failing
to perform scheduled maintenance,
manufacturers must show that all
critical emission-related scheduled
maintenance have a reasonable
likelihood of being performed in-use
(see 40 CFR 86.004–25(b)(6)(ii)).
In the guidance document CISD–07–
07 signed on March 27, 2007, EPA
stated that the use of DEF is consistent
with the definition of critical emissionrelated maintenance and therefore these
requirements would apply to the
replenishment of the DEF tank. EPA
stated that manufacturers wanting to use
SCR technology would likely have to
request a change to scheduled
maintenance requirements per 40 CFR
86.094–25(b)(7), as the existing
minimum maintenance intervals were
100,000 miles for medium-duty and
150,000 miles for heavy-duty diesel
engines. Following the completion of
the guidance, EPA received several
requests for new maintenance intervals
for SCR-equipped motor vehicles and
motor vehicle engines. EPA granted
these requests for model years 2009
through 2011 for heavy-duty engines in
a notice that was published in the
Federal Register (74 FR 57671,
November 9, 2009). Engine and vehicle
manufacturers provided additional
requests for new maintenance intervals
for vehicles and engines in model years
not covered by the November 9, 2009
Federal Register notice.
In the November 9, 2009 Federal
Register notice and the guidance
document CISD–09–04–REVISED
(CISD–09–04R), regarding the
requirement that manufacturers must
show that all critical emission-related
scheduled maintenance have a
reasonable likelihood of being
performed in-use, the document
explained that manufacturers could
make such a showing by satisfying at
least one of the conditions listed in the
then-applicable 40 CFR 86.094–
25(b)(6)(ii)(A–F). In particular, the
guidance focused on two of the methods
in the regulation: (1) Presenting
information establishing a connection
between emissions and vehicle
performance such that as emissions
increase due to lack of maintenance the
vehicle performance will deteriorate to
a point unacceptable for typical driving;
and (2) installing a clearly displayed
visible signal system approved by EPA
to alert the driver that maintenance is
due. In the CISD–09–04R guidance, EPA
identified possible approaches to show
a reasonable likelihood that DEF in a
vehicle’s tank will be maintained at
acceptable levels.
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replenishment being performed in-use.
EPA is not proposing any changes to
DEF refill intervals. We are proposing to
exclude the alternative option in
(b)(6)(ii)(F) to demonstrate DEF
replenishment is reasonably likely to be
performed in-use, but are seeking
comment on whether this provision
should instead be preserved. EPA is
otherwise proposing to migrate the
provisions in 40 CFR 86.004–25(b)(5)(ii)
to 40 CFR 1036.125(a)(1) (section IV.D.3.
describes the proposal in detail).
For the first method, CISD–09–04R
suggested that performance that
deteriorates to a point unacceptable for
typical driving would be sufficiently
onerous to discourage operation without
DEF. EPA suggested in CISD–09–04R
that a possible approach could be for the
manufacturer to include a derate of the
engine’s maximum available engine
torque of a sufficient magnitude for the
operator to notice decreased operation,
explaining that a derate of at least 25
percent is likely to be needed for such
an effect, and a progression to further
degradation to severely restrict
operation. For the second method,
CISD–09–04R suggested that a clearly
displayed visible signal system could
include a DEF level indicator, messages
in the instrument cluster, a DEF
indicator, engine shutdown lamp, or
audible warnings to warn the driver that
maintenance is due (DEF refill is
needed). The CISD–09–04R guidance
reiterated that these are possible general
approaches to meet the requirement that
the critical maintenance is reasonably
likely to occur in use, but EPA will
evaluate all approaches taken by
manufacturers at the time of
certification, and such evaluation will
be based on the requirements in the
regulations.
On January 5, 2012 (77 FR 488), EPA
updated and extended its approval of
maintenance intervals for the refill of
DEF tanks for heavy-duty engines for
2011 and later model years. In a
separate rulemaking in 2014, EPA added
DEF tank size (which dictates DEF
replenishment rate) to the list of
scheduled emission-related
maintenance for diesel-fueled motor
vehicles and motor vehicle engines in
40 CFR 86.004–25(b)(4)(v).608 We are
proposing to migrate this provision into
new 40 CFR 1036.115(i).
EPA also added a limitation in 40 CFR
86.004–25(b)(5)(ii) for DEF
replenishment (a critical emissionrelated scheduled maintenance item),
requiring that manufacturers must
satisfy paragraph (b)(6)(ii)(A) or (F) to be
accepted as having a reasonable
likelihood of the maintenance item
being performed in-use. EPA explained
that the criteria in (b)(6)(ii)(B)–(E) were
not sufficiently robust for DEF
replenishment, and therefore would not
be sufficient for demonstrating that DEF
replenishment is reasonably likely to
occur in use. We are proposing that the
proposed inducement requirements in
40 CFR 1036.111 will ensure the
reasonable likelihood of DEF
ii. DEF as an Adjustable Parameter
EPA regulations in 40 CFR 86.094–
22(e) require that manufacturers comply
with emission standards over the full
adjustable range of ‘‘adjustable
parameters’’ and state that we will
determine the adequacy of the limits,
stops, seals or other means used to
inhibit adjustment.609 For any
parameter that has not been determined
to be adequately limited, 40 CFR
86.094–22(e) authorizes the
Administrator to adjust the parameter to
any setting within the physical limits or
stops during certification and other
testing. In determining the parameters
subject to adjustment, EPA considers
the likelihood that settings other than
the manufacturer’s recommended
setting will occur in-use, considering
such factors as, but not limited to, the
difficulty and cost of getting access to
make an adjustment; damage to the
vehicle if an attempt is made; and the
effect of settings other than the
manufacturer’s recommended settings
on engine performance. Adjustable
parameters historically included things
like physical settings that are controlled
by a dial or screw.
In guidance document CISD–07–07,
EPA provided clarification that an SCR
system utilizing DEF that needs to be
periodically replenished would meet
the definition set forth in paragraphs 40
CFR 86.094–22(e)(1) and 86.1833–
01(a)(1) and could be considered an
adjustable parameter by the Agency.
EPA is confirming that DEF is
considered an adjustable parameter
because it is both physically capable of
being adjusted and significantly affects
emissions. In particular, DEF level and
quality are parameters that can
physically be adjusted and may
significantly affect emissions. SCR
system designs rely on storing DEF in a
tank located on the vehicle, the operator
refilling the tank with quality DEF, and
quality DEF being available. This design
depends on the vehicle operator being
608 79 FR 46356, August 8, 2014. ‘‘Emergency
Vehicle Rule—SCR Maintenance and Regulatory
Flexibility for Nonroad Equipment.’’
609 Section XII.A.2 describes how we are
proposing to update regulatory provisions in 40
CFR 1068.50 related to adjustable parameters.
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made aware that DEF needs to be
replaced through the use of warnings
and vehicle performance deterioration.
The EPA guidance CISD–07–07
described that without a mechanism to
inform the vehicle operator that the DEF
needs to be replaced, there is a high
likelihood that the adjustable parameter
will be circumvented or exceeded in-use
and therefore EPA would not consider
the system to be adequately inaccessible
or sealed. EPA stated in CISD–07–07
that we would not prescribe a specific
driver inducement design, but that the
options identified in the guidance could
be utilized to demonstrate that the
driver inducement design was robust
and onerous enough to ensure that
engines will not be operated without
DEF in the vehicle (e.g., if the operator
ignored or deactivated the warning
system). In addition, the guidance stated
that the driver inducement mechanism
should not create undue safety
concerns, but should make sure vehicle
operators are adding DEF when
appropriate by having the vehicle
performance degraded in a manner that
would be safe but would be onerous
enough to discourage vehicles from
being operated without DEF. EPA stated
that the key challenge of this approach
is to determine what would constitute
an acceptable performance degradation
strategy.
EPA guidance document CISD–09–
04R re-emphasized that under the
adjustable parameter requirements, EPA
makes a determination at certification
whether the engine is designed to
prevent operation without quality DEF.
The guidance suggested a similar
strategy for both DEF level and quality
could be used, which would alert the
operator to the problem and then use a
gradually more onerous inducement
strategy to either fill the tank or correct
the poor-quality DEF and discourage its
repeated use. CISD–09–04R also
provided more detail on the potential
use of inducements with tamper
resistant designs to reduce the
likelihood that the adjustable
parameters will be circumvented in use,
noting that in particular, manufacturers
should be careful to review the tamper
resistance of the system to prevent the
disconnection of certain components
(e.g., DEF pump or dosing valve). EPA
did not determine in CISD–07–07 what
specific amount of time or mileage
would be necessary for an inducement
policy. EPA guidance document CD–13–
13 was issued in November 2013 in
response to concerns that operators may
dilute DEF with water to reduce
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costs.610 CD–13–13 provides guidance
to manufacturers of heavy-duty onhighway engines on how EPA expects to
determine the physical range of
adjustment of DEF quality for
certification testing. EPA explained that
we generally would consider the range
of adjustment for emission testing to
span the change in urea concentration
from 32.5 percent (unadulterated DEF)
to the point at which poor DEF quality
can be detected. This guidance also
provides possible measures
manufacturers may take, such as
inducements, to sufficiently restrain the
adjustment of DEF quality to limit the
need for testing outside the
manufacturer’s specified range. EPA is
proposing to adopt certain performance
degradation strategy requirements that
must be met for EPA to make a
determination at certification that the
engine is designed to prevent operation
without quality DEF under the
adjustable parameter requirements
(section IV.D.3. describes the proposal
in detail).
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iii. DEF Usage and Auxiliary Emission
Control Devices (AECDs)
In CISD–09–04R EPA discussed that
under extreme temperature conditions
DEF may freeze and not immediately
flow to the SCR system. There are,
however, systems and devices that can
be utilized to ensure the flow of DEF.
These systems are evaluated as AECDs
(see 40 CFR 86.082–2) and
manufacturers must describe this AECD
and show that the engine design does
not incorporate strategies that reduce
emission control effectiveness compared
to strategies used during the applicable
Federal emissions test procedures. EPA
examines systems during certification
for ensuring proper dosing during
extreme conditions such as cold
weather operation. CISD–09–04R
provided an example of a test procedure
that could be used for ensuring the SCR
system has adequate DEF freeze
protection. Under this example, SCR
systems that are capable of fully
functional dosing at the conclusion of
the test procedure might be considered
acceptable. EPA is not proposing any
changes to existing regulatory
requirements for AECDs or to supersede
guidance with our proposed
requirements, if finalized, except as
explicitly identified in section 40 CFR
1036.111.
610 Kopin, Amy. Memorandum to Docket: EPA–
HQ–OAR–2019–0055. Inducement-Related
Guidance Documents, and Workshop Presentation,
October 1, 2021.
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iv. Tamper-Resistance Design
The existing EPA guidance and this
section discuss inducements as a
tamper-resistant design strategy in the
context of steps manufacturers can take
to prevent operation without quality
DEF. Under the CAA, engines must
meet emission standards promulgated
under section 202(a) throughout useful
life. Engines that do not meet those
standards throughout useful life may
result in increased emissions that
fundamentally undermine EPA’s
emission control program and prevent
us from realizing the intended
improvements in air quality. Tamperresistant design in engines can be an
important part of a manufacturer’s
compliance strategy to ensure that
emissions standards are met in-use
throughout useful life. In addition to the
reasons described in the cited guidance
documents, an inducement strategy for
SCR-system tamper-resistance can be
part of a manufacturer’s demonstration
at certification that engines will be built
to meet emission standards in-use
throughout useful life.
The Agency believes that combining
detection of open-circuit fault
conditions for SCR components (i.e.,
disconnection of SCR components) with
inducements would decrease the
likelihood that the SCR system will be
circumvented through tampering.
2. ANPR Comments on the EPA’s
Inducement Guidance
The ANPR requested comment on
EPA’s existing guidance related to SCR
and DEF. A majority of the comments
expressed concern that despite the use
of high-quality DEF and in the absence
of tampering, in-use vehicles are
experiencing inducements for reasons
outside of the operator’s control.
Commenters stated that the reasons for
these types of inducements are often
difficult to diagnose and can lead to
repeat trips to a repair facility and
additional costs. Commenters also
stated that the existing schedule and
speeds are not necessary to achieve
EPA’s compliance goals, and instead the
severe nature of these concerns may be
leading to unusual tampering rates. This
section summarizes the submitted
comments.
Several commenters described
problems with repeated occurrences of
inducements even with the use of a
sufficient quantity of high-quality DEF
and in the absence of tampering (i.e., a
‘‘false inducement’’). They reported that
some of these cases were traceable to
incidents where the system detected a
problem that did not exist and did not
create emission concerns, for example a
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vehicle with a full DEF tank
experienced an inducement due to a
faulty DEF level sensor which reported
an empty tank. Commenters stated that
false inducements can occur, for
example, as a result of software glitches,
wiring harness problems, minor
corrosion of terminals, or faulty sensors,
even if those problems have no effect on
the function of the emission control
system.611
Commenters stated that ‘‘no trouble
found’’ events were common where
repair technicians were unable to
diagnose a system fault after the engine
triggered an inducement. This condition
has also been documented by
manufacturers who have issued
technical service bulletins (‘‘TSBs’’)
discussing such concerns. EPA has
identified a significant number of TSBs
documenting in-use problems that cause
erratic fault codes which can lead to
inducements or engine derate despite
operators using high-quality DEF and
not tampering.612 For example, some
TSBs describe faulty wire harness
routing problems that can cause
inducements and recommend fixes that
include adding extra zip ties or tape.
Commenters noted that erratic system
problems can lead to ‘‘defensive
repairs’’ as a diagnostic strategy for
returning the vehicle to service, which
could result in repair expenses for
replacing parts that are not faulty and
add risk of future costs if the problem
reoccurs, repeated tows are required,
further diagnosis is done, and more
repairs are attempted. Commenters
expressed a particular concern for
intermittent fault conditions that make
diagnosis especially difficult. To
alleviate such concerns, ATA
commented that EPA should eliminate
inducements for reasons other than
maintaining an adequate supply of highquality DEF. ANPR commenters also
expressed a concern that technicians
might repair a defective part without
addressing the root problem that caused
the part to fail, which again leads to
repeated experiences of towing and
repairing to restore an engine to proper
functioning.
Commenters stated that, despite their
continued diligence to use high-quality
DEF, they have repeated experiences
with inducements resulting in very
onerous costs. Some commenters noted
they were subject to the most severe
restrictions multiple times per year even
though DEF tanks were properly filled.
611 For example, see the comments of the National
Association of Small Trucking Companies, Docket
ID EPA–HQ–OAR–2019–0055–0456.
612 Miller, Neil; Kopin, Amy. Memorandum to
docket EPA–HQ–OAR–2019–0055. ‘‘TSB
Aftertreatment Faults.’’ September 9, 2021.
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OOIDA commented that inducementrelated costs can severely jeopardize
owner-operators’ ability to stay in
business, citing costs that included
towing and lost income from downtime
in addition to diagnosis and repair.
Commenters were especially concerned
with long-distance routes, which might
involve a vehicle that is several days
distant from the base of operations.
Other commenters highlighted that
service information and tools should be
made easily available and affordable for
individual owners to diagnose and fix
their own vehicles, which can be
important for small businesses, Tribes,
and those in rural areas with less ready
access to original equipment
manufacturer dealer networks.613 While
these comments did not specifically
discuss inducements, EPA also
considers these comments relevant to
vehicles that are in an inducement
condition. Other commenters added that
false inducements in these situations
can necessitate having engines serviced
at an unfamiliar repair facility that has
no information on a given vehicle’s
repair history, which can result in
improper repairs and increased travel
expenses for drivers to return home.614
Commenters stated that the four hours
of operation before engines reach final
inducement is poorly matched with
typical wait times of three or four days
before repair technicians can look at and
attempt to diagnose the problem with
their vehicles, plus additional time is
needed to complete the repairs.
Commenters further stated that repair
technicians are often unable to diagnose
the problem, repairs can take several
days in any case, with additional time
lost if there is a need to order parts and
wait for shipment, and there are
frequently ‘‘come-back’’ repairs for
vehicles not fixed properly the first
time.
Commenters stated that the money
needed for a tow would be better spent
on repairs.615 Some commenters
emphasized that a speed restriction of 5
mph caused the need for towing, even
though a less restrictive inducement
would accomplish the same purpose
without incurring towing expenses.
Commenters described experiences of
sudden inducements restricting vehicle
speed to 5 mph which they stated
613 For example, see the comments of the
Keweenaw Bay Indian Community, Docket ID AX–
20–000–3862.
614 Miller, Neil; Kopin, Amy. Memorandum to
docket EPA–HQ–OAR–2019–0055. ‘‘ANPR
Inducement Comment Summary.’’ August 5, 2021.
615 Commenters suggested the cost of a tow starts
at $800, which could approximately cover the cost
to replace a faulty NOX sensor. Others noted that
the cost of a tow and related repairs is estimated
to be around $7500–8000.
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caused highway safety problems for
truck drivers and nearby vehicles.616
Others described having safety concerns
when a vehicle is stranded, such as
having buses carrying passengers parked
along the highway or freeway.617
Some commenters stated that in
addition to monetary costs, there are
other business impacts such as missing
critical deadlines, loss of customer trust
and credibility, and loss of future
contracts. Other comments indicate that
EPA’s existing inducement policy,
especially where application of it has
resulted in false inducements, may have
created a strong incentive to either
tamper with SCR systems (e.g.,
installing ‘‘delete kits’’) and may be
leading to owners extending the life of
older vehicles; they further asserted that
these behaviors were causing trucks to
fail to accomplish the intended
emission reduction goal. For example,
the American Truck Dealers division of
National Auto Dealers Association
commented that in addition to
emission-related maintenance and
repair issues, improperly functioning
SCR derate maintenance inducements
have also led to emissions tampering.618
It is worth noting that in comments on
CARB’s Omnibus rule both the
California Trucking Association and
ATA member companies requested
CARB work with EPA to further
investigate the efficacy of progressive
de-rate inducements typically
associated with low-volume or empty
DEF tanks or the use of poor-quality
DEF. They added that the safety and
environmental implications of these
types of de-rate occurrences need
additional evaluation and study prior to
enacting additional NOX controls.
Further, they commented that following
more than a decade of experience, derates not related to low DEF levels or
inferior DEF quality continue to occur,
and that among a sampling of fleets
operating more than 10,000 trucks,
nearly 80 percent of de-rates in 2019
were attributed to other causes such as
sensor failures, electrical defects and
SCR component issues. ATA stated that
many of these causes are not associated
with the emissions performance of the
SCR system and yet are initiating
operational restrictions. After the ANPR
was issued, EPA received a letter from
charter bus companies detailing their
concerns and difficulties experienced
616 For example, see the anonymous comments in
Docket ID EPA–HQ–OAR–2019–0055–0426.
617 See the comments of Theilen Bus Lines,
Docket ID EPA–HQ–OAR–2019–0055–0521.
618 See the comments of the National Automotive
American Truck Dealers division of National Auto
Dealers Association, Docket ID EPA–HQ–OAR–
2019–0055–0369.
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with existing inducements. Specifically,
they mentioned the inadequate
timeframe for which to resolve
problems, the safety risk to passengers,
the high cost of towing, other costs
incurred due to breakdowns such as
reimbursements owed for tickets to
missed shows or flights, and the cost to
their reputation despite their efforts to
maintain their fleets and keep the
emissions systems functioning
properly.619
3. Principles for Updating Inducement
Provisions
In general, emission control
technology is integrated into engine and
vehicle systems in ways that do not
require routine operator interaction.
However, ensuring that on-highway
engines using SCR are designed,
consistent with our regulations, to
prevent operation without quality DEF
through and dependent upon steps
performed by operators in-use presents
unique challenges. Crafting an
inducement policy includes complex
technological questions on how
manufacturers should demonstrate that
SCR system standards and related
requirements will be met and
challenging policy decisions on how to
appropriately motivate or restrict certain
types of human behavior that are either
necessary for or directly impact in-use
compliance with emissions standards.
EPA recognizes and commenters have
highlighted that the existing
inducement policy and its
implementation have resulted in a
complex mix of incentives and
behaviors. Policymaking for
inducements therefore presents itself
not as an engineering problem with a
single solution.
EPA is proposing to codify
inducement provisions, which include
adjustments as compared to our existing
inducement guidance after
consideration of manufacturer designs
and operator experiences with SCR. We
recognize that SCR technology has
continued to mature, and appropriate
designs for heavy-duty engines using
SCR systems have evolved over the past
decade. EPA continues to believe that
designing SCR-equipped engines with
power derating is an effective and
reasonable measure to ensure that
operators perform critical emissionsrelated scheduled maintenance on the
SCR system and to demonstrate to EPA
that it is reasonable to anticipate,
consistent with requirements for
619 Kopin, Amy. Memorandum to docket EPA–
HQ–OAR–2019–0055. ‘‘Letter to EPA from Bus and
Motorcoach Operators Regarding Inducement
Experiences In-Use.’’ November 17, 2021.
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adjustable parameters, that the engine
would normally be operated using
quality DEF. We are proposing
inducement requirements whose
objective is to ensure that emission
controls function and emission
reductions occur in-use while reducing
potential impacts to operators through
the consideration of the following key
principles.
EPA’s inducement approach should
result in:
1. Operators maintaining an adequate
supply of high-quality DEF while
discouraging tampering of SCR systems,
2. a speed derating schedule for
inducement that balances impacts to
operators while still achieving required
emission control,
3. unique inducement schedules for
different categories of vehicles that
reflect different primary operating
conditions to ensure that the final
inducement speed is effective while
acknowledging operating constraints,
4. ensuring that the inducement
condition is warranted,
5. clear communication of SCR system
problems to the operator,
6. avoiding the need for intervention
at a dealer or other specialized service
center where possible, and
7. reduced likelihood of in-use
tampering based on a more targeted
inducement approach.
Development of regulatory
inducement requirements that reflect
these key principles requires
consideration of potentially competing
concerns. A minimally restrictive
approach might result in increased
emissions because of extensive
operation without scheduled
maintenance being performed and
circumvention of the limit on the
adjustable range (i.e., without use of
sufficient high-quality DEF). In contrast,
an overly restrictive approach might
impose unnecessary costs and pose a
threat to operators’ livelihoods, as well
as leading to potentially increased
tampering with engines or reduced fleet
turnover rates that would lead to
increased emissions.
The principles described here are
those EPA used to develop the proposed
inducement provisions in 40 CFR
1036.111 and are discussed later in this
section for heavy-duty engines certified
under 40 CFR part 1036 that use SCR
systems. These principles are based on
our existing guidance but include
important adjustments. The first
principle is to develop an effective
inducement proposal that ensure that all
critical emission-related scheduled
maintenance has a reasonable likelihood
of being performed and allows
manufacturers to demonstrate an
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acceptable performance degradation
strategy at the time of certification to
meet adjustable parameter requirements.
This principle should result in a
proposal that would ensure operators
will add high-quality DEF and would
help prevent tampering with the SCR
system by requiring increased levels of
inducement to occur in stages for
reasons related to insufficient quantity
of high-quality DEF or tampering with
the SCR system. This approach creates
an immediate and increasing incentive
to remedy the problem. Operators
would keep tanks full of high-quality
DEF prior to the inducement process
starting and avoid tampering with the
SCR system.
Our second principle seeks to identify
an appropriate speed derating schedule
for inducements that reflects experience
gained over the past decade with SCR.
This schedule would better balance
impacts to operators while ensuring that
all critical emission-related scheduled
maintenance has a reasonable likelihood
of being performed and allow
manufacturers to demonstrate an
acceptable performance degradation
strategy at the time of certification to
meet adjustable parameter requirements.
An appropriate inducement speed and
schedule should be low enough to
ensure that operators maintain a supply
of high-quality DEF, while allowing
engines to operate at a limited speed
over a restricted timeframe that restricts
commercial operation (e.g., highway
operation) but allows for safely
operating the vehicle to return home for
repair and to perform the necessary
post-repair diagnostic checks to avoid
‘‘come-back’’ repairs. Almost all heavyduty vehicles are engaged in
commercial activity for which it would
be completely unacceptable to operate
indefinitely at vehicle speeds that do
not allow for travel on limited-access
highways. This principle should result
in an inducement schedule that would
allow a reduced level of operation over
a sufficient period of time for operators
when there is a need to get a driver
home from a distance, deliver critical
freight (e.g., passengers, livestock, or
concrete) or for scheduling repairs in a
time or area of limited openings in
repair shops. Establishing an
inducement policy that would be
consistent among manufacturers would
improve operator experiences. For
example, today manufacturer strategies
may differ in ways that potentially may
have significant effects on operators
(e.g., some manufacturers implement a
final severe inducement only after a
vehicle is stopped, others implement it
immediately while a vehicle is in
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motion). EPA believes another
important aspect of this principle is to
set an inducement schedule that would
include additional stages of derated
engine power that would be tied to
drive-time to create a predictable
schedule of increasing incentive to
repair the engine. We also believe that
our proposed approach, including the
proposed inducement speeds and
schedules, would be the most effective
way to minimize operational
disruptions due to potential supply
chain problems such as component or
DEF shortages.
The third principle is to recognize the
diversity of the real-world fleet and that
one inducement schedule may not be
appropriate for the entire fleet. Instead,
separate inducement speeds and
schedules should apply to vehicles that
primarily operate at low- or high-speeds
to ensure an appropriate final
inducement is applied. Certain
vocational vehicles, such as utility
trucks, local delivery vehicles, refuse
trucks, cement mixers, and urban buses
do not operate fast enough to be
effectively constrained by the same
inducement speed that would be
appropriate for trucks with extended
highway driving. Similarly, applying a
low final inducement speed to the entire
fleet would overly constrain vehicles
that spend the majority of their time at
highway speeds. Rather than the EPA
identifying a different inducement
schedule for each type of vehicle,
vehicles would be subject to an
alternative inducement schedule based
on the average vehicle speed history
recorded in the onboard computer.
The fourth principle would not apply
an inducement if there is a fault code
flagged by the system but the SCR
system is still controlling NOX
emissions. Under this principle, putting
a vehicle into an inducement for a
condition that does not result in a
failure of the engine to comply with
emission standards would be
inconsistent with the goal of an
inducement policy. To apply
inducements consistent with this
principle, manufacturers would design
their diagnostic system to override a
detected fault condition if NOX sensors
confirm that the SCR system is in fact
appropriately reducing NOX emissions.
The diagnostic system depends on
multiple sensors and complex
algorithms to detect fault conditions.
This override feature could be helpful to
reduce false inducements that can occur
when the fault is not due to tampering
or the absence of high-quality DEF in
the system (e.g., a faulty DEF level
sensor in a tank full of DEF). An
inducement approach that includes a
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backup check would address problems
with faulty sensors or part shortages that
can strand owners.620 Under CARB’s
updated 2019 OBD regulations, which
apply under CARB’s regulations starting
with MY 2023 compliant OBD systems
would be able to query data in the most
recent ‘‘active 100-hour array’’, which
monitors and records the most recent
engine and emission control parameters
at discrete operating conditions to
confirm that appropriate NOX
reductions are occurring. We are
proposing to incorporate by reference
these updated CARB OBD requirements
and to make them mandatory for MY
2027 and later, while manufacturers
could voluntarily choose to certify to
these requirements prior to that (see
section IV.C.1. for further discussion on
OBD).
The fifth principle seeks to improve
the type and amount of information
operators receive from the truck to help
avoid or quickly remedy a problem that
is causing an inducement. This could
include manufacturers providing
information on the dashboard or other
display to indicate when the first (and
next) stage of derating will start in
addition to identifying the current (and
next) restricted speed. It is important for
operators to understand what is
happening to the truck as well as
whether or not they can make it back
home or to a preferred repair facility
and reduce anxiety that can occur when
an inducement or engine derate occurs.
The indicator would also show the fault
condition that caused the inducement.
This status information would help to
prevent an unsafe condition resulting
from an unexpected step down in speed,
and it would give operators important
information for planning routes to
arrange for repairs.
The sixth principle includes allowing
operators to perform an inducement
reset by using a generic scan tool or
allowing for the engine to self-heal
through the completion of a drive cycle
that will warm up the SCR system to
operating temperature and permit the
system to automatically reset the
inducement condition as appropriate.
This approach would allow vehicle
owners much more discretion to
perform repairs themselves or select
appropriate repair facilities for their
vehicles. This flexibility becomes
increasingly important as vehicles get
older, especially for second or third
owners, who typically depend on
simpler maintenance procedures to keep
620 July 10, 2021. De Maris, Russ, ‘‘Will a DEF
head problem ruin your trip?’’ Available here:
https://www.rvtravel.com/def-head-problem-ruintrip/.
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operating costs low enough for viable
operation. Any system reset that does
not follow the fault condition being
addressed would require the engine to
immediately return to the stage of
inducement that applied before the
reset, which would address the risk of
improper resets. Together with allowing
more time to diagnose and repair a
vehicle, this provision would help to
address comments from Tribal interests
stating that Tribes and others operating
in remote areas often have limited
access to dealers or specialized repair
facilities for repairing engines including
vehicles that are in an inducement
condition. These provisions would
increase options available to all vehicle
owners and small fleets who perform
their own repair and maintenance and
may be unable to service their own
vehicles if the fault condition occurs
any distance from the home base. A
higher proposed final inducement speed
would also allow the OBD system to run
an internal diagnostic check to confirm
that the fault condition is no longer
active and that the SCR catalyst is again
reducing NOX emissions. This would be
especially important for vehicle owners
that do their own repair work on older
vehicles or for operators in remote areas
with limited access to dealers and
specialized tools.
The seventh principle seeks to
develop an inducement schedule that
will ensure scheduled maintenance has
a reasonable likelihood of being
performed and allow manufacturers to
demonstrate they meet adjustable
parameter requirements at the time of
certification while addressing operator
frustration with false inducements and
severe inducement speed restrictions
that may potentially lead to in-use
tampering of the SCR system. We are
concerned that engine designs that may
have been intended to be responsive to
the existing SCR guidance may have
resulted in high levels of false
inducement and overly restrictive speed
limitations and may have increased inuse tampering.621 For example, there are
many technical support bulletins that
have been released by manufacturers
that detail inducements occurring for
reasons outside of operator control, such
as minor corrosion on electrical
connectors.622 In addition, we received
comments on the ANPR regarding false
inducements leading to emissions
621 See section IV.D.1. for further discussion on
existing inducement guidance documents
including: CISD–07–07 and CISD–09–04 REVISED.
622 Miller, Neil; Kopin, Amy. Memorandum to
docket EPA–HQ–OAR–2019–0055. ‘‘TSB
Aftertreatment Faults.’’ September 9, 2021.
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tampering.623 EPA is aware there are
products available in the marketplace to
facilitate tampering through the removal
of SCR systems, which might be being
unlawfully used by vehicle owners who
are adversely affected by false
inducements. After a decade of
experience with SCR-equipped engines
and existing EPA guidance, several of
the initial concerns with the use of SCR
that formed the basis of some elements
of the existing guidance have been
resolved. DEF is widely available and
the cost of DEF at the pump is not that
different from the cost of distilled water.
A less restrictive approach could be
equally effective at encouraging
operators to maintain a supply of DEF,
without causing problems that may be
leading to increased in-use tampering. A
less restrictive inducement schedule
would allow operators more flexibility
for on-time delivery, reduce operator
costs by allowing vehicles to be driven
to repair shops thereby avoiding towing
fees, and allow more time for proper
diagnosis and repair to reduce the need
for repeat visits to repair shops.
These seven principles, which
include improved diagnostic fault
communication, NOX override checks,
and revised inducement speeds and
schedules that reflect more realistic
vehicle operations, would result in a
program that more effectively maintains
in-use emission reductions. We believe
the proposed provisions described in
the following section would provide a
net benefit to fleet operators, small
businesses, and the environment.
4. Proposed Inducement Provisions
Consistent with the seven principles
described in Section IV.D.3. EPA is
proposing to specify in 40 CFR
1036.125(a)(1) that manufacturers must
meet the specifications in 40 CFR
1036.111 to demonstrate that DEF
replenishment is reasonably likely to
occur at the recommended intervals on
in-use engines and that adjustable
parameter requirements will be met. We
are proposing to exclude the alternative
option in 40 CFR 86.004–25(b)(6)(ii)(F)
to demonstrate DEF replenishment is
reasonably likely to be performed in use
and are seeking comment on whether
manufacturers should be allowed to ask
for approval to use an alternative
method of compliance to meet these
requirements. Consistent with the
existing guidance, the proposed
requirements would codify that SCRequipped engines must meet critical
emission-related scheduled
maintenance requirements and limit the
623 See comments from NADA, Docket ID EPA–
HQ–OAR–2019–0055–0369.
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physically adjustable range under the
adjustable parameter requirements by
triggering inducements. EPA is
proposing to adopt requirements that
inducements be triggered for fault
conditions including: (1) DEF supply is
low, (2) DEF quality does not meet
manufacturer specifications, or (3)
tampering with the SCR system. EPA is
also proposing separate inducement
schedules for low- and high-speed
vehicles. The proposed inducement
requirements would include a NOX
override to prevent false inducements.
EPA is proposing to require
manufacturers to improve information
provided to operators regarding
inducements. The proposal also
includes a provision to allow operators
to remove inducement conditions after
repairing the engine either through the
use of a generic scan tool or through a
drive cycle to ensure that repairs have
been properly made. EPA is proposing
that if multiple repeat fault conditions
are detected that the inducement
schedule would not restart with each
new fault.
The proposed inducement provisions
include several aspects. The first three
described here relate to proposed
inducement triggers in 40 CFR
1036.111. First, EPA is proposing to
require inducements related to DEF
quantity to ensure that high-quality DEF
is used, similar to the approach
described in our existing guidance.
Specifically, we propose that SCRequipped engines must trigger the start
of an inducement when the amount of
DEF in the tank has been reduced to a
level corresponding to three hours of
engine operation.
Second, EPA proposes to require
inducements related to DEF quality to
ensure that high-quality DEF is used,
similar to the approach described in our
existing guidance. There was a concern
when SCR was first introduced into the
market a decade ago that DEF
availability may be limited and some
operators may choose to use poor
quality DEF, or, for example, dilute DEF
with water to reduce operating costs.
DEF quickly became widely available
and today is conveniently available
even in pump form (e.g., next to diesel
pumps at refueling stations) to refill
DEF tanks while refilling diesel tanks.
Modern engines are designed with
feedback controls to increase or
decrease DEF flow as the system detects
that a greater or lesser quantity of DEF
is needed to supply the amount of urea
needed to keep the SCR catalyst
working properly or trigger an
inducement. This DEF dosing feedback
removes any practical incentive for
diluting DEF, as any such attempt
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would result in more volume of DEF
being consumed and trigger an
inducement when emissions control is
no longer possible. Further, OEMs have
made clear to operators that using water
without urea would cause extensive
engine damage and void the warranty.
Today, the per-gallon price of DEF at the
pump is closer to the price of a gallon
of distilled water. Given an operator’s
ability to physically adjust DEF quality
and the increase in NOX emissions that
would result if they do so, EPA
maintains that DEF quality is an
adjustable parameter and is proposing to
require inducements when DEF quality
fails to meet manufacturer concentration
specifications. Due to widespread DEF
availability and familiarity with
operators, EPA believes operators would
readily find and use high-quality DEF to
avoid inducements. As discussed in
Section IV.D.1.ii, CD–13–13 provides
guidance on DEF quality as an
adjustable parameter. The guidance
states that EPA generally considers the
range of adjustment for emission testing
to span the change in urea concentration
from 32.5 percent (unadulterated DEF)
to the point at which poor DEF quality
can be detected. This point represents
the limit for DEF quality adjustment
because it is the first point at which a
manufacturer is able to implement
inducements to prevent sustained
engine or vehicle operation with poor
quality DEF. EPA is not proposing
changes to this guidance.
Third, EPA is proposing to require
inducements to ensure that SCR systems
are designed to be tamper-resistant to
reduce the likelihood that the SCR
system would be circumvented, similar
to the approach described in our
existing guidance. CISD–09–04R
discusses tamper-resistant design with
respect to a list of engine components in
the SCR system and suggests that
manufacturers could design these
components to be physically difficult to
access in addition to using warnings
and inducements if they are
disconnected. We are proposing to
require monitoring for and triggering of
an inducement for tampering with the
components listed in CISD–09–04R, as
well as for a limited number of other
components. Specifically, we are
proposing that open-circuit fault
conditions for the following
components trigger inducements if
detected, to prevent disconnection
through tampering: (1) DEF tank level
sensor, (2) DEF pump, (3) DEF quality
sensor, (4) SCR wiring harness, (5) NOX
sensors, (6) DEF dosing valve, (7) DEF
tank heater, and (8) aftertreatment
control module (ACM). Monitoring the
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DEF tank heater is important to ensure
AECD requirements are met. We are not
proposing to include the language from
CISD–09–04R that such components
should be designed to be physically
difficult to access because an
inducement condition would be
triggered upon the unplugging of a
component (i.e., an open-circuit
condition).624 Similar to the approach
described in CISD–09–04R which
specified that disconnection of the SCR
wiring harness could trigger
inducements as a tamper-resistant
design strategy, we are proposing to
specify that the ACM also be monitored
for disconnection. In addition to
proposing to require detection of opencircuit conditions for certain
components to prevent tampering, EPA
is also proposing to require that
manufacturers trigger an inducement for
blocked DEF lines or dosing valves
similar to the approach described in
CISD–09–04R.625 EPA is proposing that
all inducement-related diagnostic data
parameters be made available with
generic scan tools (see section
IV.C.1.iii.b. for further information).
Finally, EPA is proposing to require that
manufacturers monitor for a missing
catalyst (see OBD requirements for this
monitor in 13 CCR 1971.1(i)(3.1.6)) and
trigger an inducement if this condition
is found.
As indicated in ANPR comments
summarized in Section IV.D.2, many
operators report experiencing false
inducements from faulty hardware that
are not a result of tampering. These
experiences may indicate that the
existing triggers for inducements in
engines may be too aggressive, or that
OEMs may not be able to clearly
distinguish between tampering and
faulty hardware. EPA reviewed various
manufacturer’s inducement strategies in
their certification documents and
compared those to our existing
guidance. Some manufacturers have
certified engines with nearly 200
different reasons for an engine to go into
a derate condition, including nearly 50
reasons for an SCR-related inducement.
Many of the derates are for engine
protection, and we are not proposing to
make any changes to these types of
derates. However, we are adopting a list
of SCR system inducement triggers for
624 An Open-Circuit is a fault where the resistance
of a circuit has increased to the point where
electrical current will no longer flow through it, and
is typically caused by a blown fuse, broken wire,
or removal of circuit components.
625 We are proposing in 40 CFR 1036.110(b)(8)(i)
that manufacturers notify operators of problems
before blockages actually occur to allow operators
an opportunity to perform repairs and avoid an
inducement.
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meeting critical emissions-scheduled
maintenance and adjustable parameter
requirements that focus on specific
emission control components and
conditions that owners can control such
as disconnecting a DEF pump or other
SCR-related emission control hardware.
The proposed list includes the tamperresistance inducement triggers included
in CISD–09–04R as well as additional
components. We believe that
standardizing the list of tampering
inducement triggers would aid owners,
operators, and fleets in the repair of
their vehicles by reducing the cost and
time required to diagnose the reason for
inducement.
Fourth, we are proposing separate
four-step derate schedules and final
inducement speeds for vehicles that
operate at low and high speeds as
shown in Table IV–13. We are
proposing that the application of lowspeed inducements (LSI) and highspeed inducements (HSI) be based on an
individual vehicle’s operating profile. In
particular, vehicles that have a stored
average vehicle speed below 20 mph
during the previous 30 hours of engine
operation (not including idle time)
would be considered low-speed vehicles
and be subject to an LSI. Excluding idle
from the calculation of vehicle speed
allows us to more effectively evaluate
each vehicle’s speed profile, not time
spent idling, which does not impact the
effectiveness of a final inducement
speed. EPA chose this speed based on
an analysis of real-world vehicle speed
activity data from the FleetDNA
database maintained by the National
Renewable Energy Laboratory
(NREL).626 Our analysis provided us
with insight into the optimum way to
characterize high-speed and low-speed
vehicles in a way to ensure these
categories received appropriate
inducements that would not be
ineffective or overly restrictive.
EPA is proposing to require specific
inducement schedules for low-speed
and high-speed vehicles. We are
proposing to codify progressively
increasing inducement derate schedules
that allow the owner to efficiently
address conditions that trigger
inducements. Table IV–13 shows the
proposed default four-step inducement
schedules in cumulative hours. The
time spent in each stage of inducement
would include time spent idling. The
initial inducement of either 50 mph or
65 mph would apply immediately when
the OBD system detects: (1) There is
626 Miller, Neil; Kopin, Amy. Memorandum to
docket EPA–HQ–OAR–2019–0055. ‘‘Review and
analysis of vehicle speed activity data from the
FleetDNA database.’’ October 1, 2021.
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approximately three hours-worth of DEF
remaining in the tank, (2) DEF quality
fails to meet manufacturers’
concentration specifications, or (3)
when certain SCR system tampering
events have occurred. The inducement
schedule would then step down over
time to result in a final inducement
speed of either 35 mph or 50 mph
depending on individual vehicle
operating profiles. In determining the
appropriate final inducement speeds for
this proposal, EPA also relied in part on
analysis of data in the NREL FleetDNA
database. Analyzing potential impacts of
final inducement speeds based on
vehicle applications involves a number
of different considerations, beyond how
much time a particular application
spent at different speeds. For example,
the ability to achieve higher speeds may
be critical to many different duty cycles
and logistics necessary for commercial
activities. Inducements are intended to
reduce/eliminate the ability to perform
work such that operators will replenish
the tank with high-quality DEF and not
tamper with the SCR system. For
example, our data show that
combination long-haul vehicles spend
nearly almost 40 percent of their driving
time over 65 mph. Based on this
operation, an inducement speed of 65
mph will cause a significant impact on
the ability of the vehicle to be used for
commercial purposes, which means that
any speed restriction below this
threshold is less likely to further
incentivize operators to keep emissions
systems compliant. In addition, there
were other segments that may operate at
lower average speeds, but when looking
at their duty cycle, it is clear that they
depend on being able to complete their
work by achieving high rates of speed
frequently, although not for sustained
periods (e.g., delivery vehicles that
return to a warehouse multiple times
throughout the day to reload). These
vehicles may travel at lower speeds with
frequent stop and go operation during
delivery but may need to travel on the
highway to return to the warehouse in
order to complete a certain number of
operations in a day. Many vehicle
segments in our sample exhibited this
type of duty cycle with frequent higher
speeds, for example, some single shorthaul vehicles that had average speeds
under 20 mph had duty cycles that
reached 60–70 mph briefly every hour.
We are proposing that the inducement
schedules for low- and high-speed
vehicles include four stages that ramp
down speeds to the final LSI and HSI.
The first stepped decrease in speed
would apply six hours after the initial
inducement, which allows time for
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operators to fill the DEF tank and
resume operation in a way that allows
the engine to confirm a proper DEF
supply without starting the next stage of
inducement. If the fault code is not
resolved, the schedule continues to
reduce the vehicle speed by 5 mph
increments in two additional stages.
One of the considerations in choosing
the stepped speed decreases is allowing
drivers time to safely adjust to operation
at a lower speed while also adequately
incentivizing action by vehicle owners
and operators, and we are proposing
that 5 mph increments achieve this
balance. Commenters noted that even
small changes in allowable speeds are
sufficient incentive to use high quality
DEF. Further, we believe the first step
of our proposed inducement policy
would result in the use of high-quality
DEF. The proposed additional time
would also allow for the diagnosis and
repair of more extensive problems and
intermittent conditions.
The low-speed vehicle schedule and
the final LSI speed of 35 mph is
designed for vehicles such as urban
buses, school buses, and refuse haulers
that have sustained operation at low
speeds, but frequently travel at high
speeds. Further, the final LSI speed
would also apply to concrete trucks,
street sweepers, or other utility vehicles
that have low average speeds, but
depend on higher speed operation to get
to a job site. In part, because of this
high-speed operation, the final LSI
speed will be effective for compelling
operators to properly maintain their
aftertreatment systems. The high-speed
vehicle schedule and the final HSI
speed of 50 mph is designed for vehicles
such as long-haul freight trucks that
have sustained operation at high speeds.
The final restricted speed of 50 mph
prevents the vehicle from travel on most
interstate highways with state laws
regarding impeding traffic and may
require the operator to use flashers to
warn other vehicles of the reduced
speed.
We expect that the proposed derate
schedules would be no less effective
than the current approach under
existing guidance for ensuring operators
properly maintain aftertreatment
systems and that it would result in
lower costs and impacts to operators
and ultimately result in lower tampering
rates. EPA recognizes that the fleet is
very diverse, and believes that applying
two inducement schedules and speeds
is an effective and reasonable approach
that is not too aggressive or too
inconsequential to ensure operators
maintain compliance. Our analysis and
proposed LSI and HSI schedules are
intended to achieve the proper balance
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and limit unintended consequences
such as increased tampering.
TABLE IV–13—PROPOSED
INDUCEMENT SCHEDULES
Maximum speed
(mi/hr)
Engine hours a
Low-speed
vehicles
0 ..................................
6 ..................................
12 ................................
60 ................................
All other
vehicles
50
45
40
35
65
60
55
50
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a Hours start counting with the onset of the triggering condition specified in paragraph (b) of this
section. For DEF supply, you may program the engine to reset the timer to three hours when the engine detects zero DEF flow.
Sixth, to reduce occurrences of false
inducements, the proposed inducement
approach would require a warning to be
displayed to the operator to indicate a
fault, but utilize a NOX override feature
to prevent false inducement. We are
proposing that an inducement would
not be triggered if average data from the
NOX sensor show that the catalyst is
reducing NOX emissions consistent with
stored OBD REAL Bin data within an
estimated 10 percent margin of error
due to limitations of in-use detection
and measurement. A 10 percent
reduction in NOX conversion efficiency
has been selected because the accuracy
of the NOX measurement can have
errors as much as 10–20 percent based
on a study conducted by SwRI.627 This
NOX sensor error increases as the NOX
concentration is reduced. Using a 10
percent error is a reasonable threshold
based on the work completed by SwRI
and considering continuing advances in
technology of on-board NOX sensors.
For vehicles subject to a HSI, this data
would come from Bin 14 which holds
data taken during operation at vehicle
speeds greater than 40 mph and when
the engine power output is greater than
50 percent of rated power. For vehicles
subject to a Low Speed Inducement
(LSI), this data would come from Bin 13
which holds data taken during
operation at vehicle speeds greater than
25 mph and less than or equal to 40
mph and when the engine power output
is greater than 50 percent of rated
power. This data would indicate
whether DEF is present in the system as
zero NOX reductions would occur
without DEF, and data showing
reductions consistent with operation
627 ‘‘Heavy-Duty Engine Low-Load Emission
Control Calibration, Low Load Test Cycle
Development, and Evaluation of Engine Broadcast
Torque and Fueling Accuracy During Low-Load
Operation,’’ Low NOX Demonstration Program—
Stage 2, Christopher A. Sharp, Southwest Research
Institute, SwRI Project No. 03.22496, Final Report,
May 6, 2020.
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prior to the condition would indicate
that the operator is adding high-quality
DEF. We propose that the NOX sensor
data used to evaluate the need for
inducement would come from the 100hour active array, which would be reset
at the time an initial inducement trigger
occurred. Resetting the array at that time
would ensure that the data used to
evaluate whether sufficient high-quality
DEF is present in the system would be
taken after the initial inducement was
triggered and not rely on historical data
to make the assessment. The OBD
system would continue to monitor the
fault condition and provide a warning to
the operator that an issue should be
addressed, but an inducement would
not be triggered unless NOX
performance fell below the threshold of
a 10 percent reduction in NOX
conversion efficiency (e.g., indicating
that the operator has not added DEF).
Seventh, as discussed in section
IV.D.3, EPA is proposing in 40 CFR
1036.111(f) that manufacturers must
display the condition that triggered the
pending or active derate and a
countdown timer to estimate the time or
distance remaining before the next stage
of derating. This display requirement
would apply even if the engine
overrides a detected fault condition
based on NOX measurements, and the
display should indicate that the derates
will not apply as long as NOX sensors
continue to show that emission controls
are functioning properly. It is critical
that operators have clear and ready
access to information regarding
inducements to reduce potential anxiety
over progressive engine derates (which
can lead to motivations to tamper) as
well as to allow operators to make
informed decisions.
Eighth, we are proposing that the
system would remove the inducement
and resume unrestricted engine
operation once the OBD system detects
the condition has been remedied. EPA
would also expect manufacturers to
enable the system to reset once the
problem was repaired. EPA is proposing
to require that generic scan tools be able
to remove an inducement condition.
This would allow owners who repair
vehicles outside of commercial facilities
to complete the repair without delay
(e.g., flushing and refilling a DEF tank
where contaminated DEF was
discovered). However, if the same fault
condition repeats within 80 hours of
engine operation (e.g., in response to a
DEF quantity fault an owner adds a
small but insufficient quantity of DEF),
we are proposing that the system would
treat the reoccurring fault condition as
the same triggering condition and
immediately resume the derate at the
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same point in the derate schedule where
it was last deactivated. In addition, we
are proposing that the Active 100 Hour
Array would not be reset if an
additional fault occurs before the first
code is resolved. The 80 hour window
should be long enough to prevent
operators from applying temporary
remedies, but not so long that operators
are unfairly held to the schedule for a
past fault condition when a new fault
occurs. This repeat fault provision
would prevent operators from
circumventing requirements by not
properly addressing the problem.
As discussed in Section IV.C, EPA is
seeking comment on whether
improvements could be made to OBD to
monitor inducement conditions to
ensure a false inducement did not occur
and to track such inducements and the
conditions that trigger them. Having
access to additional OBD data for
inducement-related conditions can help
operators and repair technicians
pinpoint and respond to conditions that
currently are often leading to reports of
‘no trouble found’ or false inducements.
As noted in ANPR comments, vehicle
operators have experienced
inducements that do not seem to be
keyed to detected fault conditions, and
inducements have occurred on a
different schedule than anticipated.628
These problems may be caused by wear
conditions, malfunctioning components,
or inadequate system logic. Successful
implementation of the proposed
inducement provisions depends on
production of engines that operate
according to the engine manufacturers’
designs over a lifetime of in-use
operation.
We believe this proposed approach
minimizes potential adverse impacts on
operators while meeting the
fundamental objective that
manufacturers design engines to ensure
that operators maintain an adequate
supply of DEF to keep the SCR emission
control system functioning properly.
5. Requests for Comment
We are open to considering a wide
range of adjustments to the proposed
inducement provisions and request
comment on all aspects of the proposal
described in this section. We ask that
commenters suggesting alternative
approaches or specifications consider
the principles identified in Section
IV.D.3 to inform our development of the
628 See the comments of the American Trucking
Associations on the CARB Omnibus rulemaking,
‘‘Proposed Heavy-Duty Engine and Vehicle
Omnibus Regulation and Associated Amendments.’’
Available here: https://www.arb.ca.gov/lists/comattach/45-hdomnibus2020-U2EHMQ
Q3AGNSegZl.pdf.
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proposed provisions. We are interested
in any alternative regulatory provisions
and any different principles
recommended by commenters, as well
as commenters’ views on how EPA
applied the identified principles in
developing the proposed inducement
provisions.
We are also interested in whether
commenters support adoption of
inducement provisions that closely
follow existing inducement strategies
in-use, for example derating to 5 miles
per hour within four hours of detecting
certain fault conditions and, if so,
whether such an approach would meet
the principles we described or whether
there are other principles that support
such an approach.
While we believe the proposed derate
schedule would effectively lead every
vehicle owner to address certain
detected fault conditions within the
duration of the specified schedule, we
invite comment and relevant
information that would help to assess
how vehicle operators in a wide variety
of vehicle applications would respond
to a derate at any specific level of
operating speed restriction. Toward that
end, we ask for comments in response
to the following questions:
• Is the proposed initial speed
restriction of 50 (for low-speed vehicles)
and 65 miles per hour (for high-speed
vehicles) immediately upon detecting a
fault condition meaningful? For
example, we may consider alternative
initial speed restrictions of 40 and 55
mph to focus the operator’s attention on
addressing the fault condition since the
remedy could be as simple as adding
DEF or as extensive as making
substantial repairs after a thorough
diagnosis.
• Is the proposed final speed
restriction of 35 (for low-speed vehicles)
and 50 miles per hour (for high-speed
vehicles) meaningful? For example, we
may consider alternative final speed
restrictions of 25 and 40 mph.
• Is it appropriate to create a fault
condition that triggers inducement three
hours before the DEF supply will be
depleted? The engine could
alternatively be designed to warn the
operator when DEF supply is running
low and start the inducement when the
DEF supply is depleted.
• Is the proposed six hours of nonidle operation the right amount of time
for the first stage of inducement to take
effect at 50 or 65 miles per hour before
progressing to the next stage of derating?
A shorter time may be appropriate for
simply refilling DEF, but in other
situations that may frequently occur, the
fault condition causing the inducement
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requires diagnosing and repairing a
defective component.
• Is the proposed schedule for
successive derates after 12 and 60 hours
appropriate? We may consider
additional steps. As an example, we
may also consider a longer schedule
involving more time between stages
such as 20 and 120 hours. Similarly, we
may consider a shorter schedule
reducing the time between stages such
as 8 and 40 hours.
• Is the proposed 80 hours of
operation without repeating a fault
condition the appropriate length of time
to distinguish between a new fault
condition that restarts the inducement
schedule at the initial derate speed and
a repeated fault condition that resumes
the previous inducement at the same
point that the system deactivated the
derate?
• Is the proposed schedule of derating
speeds over time for high-speed vehicles
from 65 to 50 miles per hour and from
50 to 35 miles per hour both reasonable
and effective? Would a more or less
aggressive schedule work to prevent
operators from being content with
restricted operation to avoid the cost or
inconvenience of maintaining SCR
systems? We request that commenters
also explain whether any information
provided would support an adjusted
schedule consistent with the principles
described in Section IV.D.3.
• Is the proposed average speed of 20
miles per hour over the preceding 30
hours of operation the appropriate
threshold speed for a more restrictive
derate schedule for low-speed vehicles?
Is it appropriate to exclude idle from the
low-speed vehicle determination?
• Should a high-speed vehicle that
continues to operate at the final
inducement speed eventually be treated
like a low-speed vehicle if its average
speed eventually falls to that level (20
miles per hour) based on its slower
operation during inducement? Using the
proposed values, this would cause a
vehicle to eventually shift from a final
inducement speed of 50 miles per hour
down to a final inducement speed of 35
miles per hour. This question is
fundamentally about whether there are
any applications or scenarios for highspeed vehicles for which an inducement
at 50 miles per hour (or another final
inducement speed for high-speed
vehicles in the final rule) is insufficient
to compel corrective action.
• Monitoring for tampering due to a
blocked DEF line or injector is intended
to ensure that the line itself is not
crimped or the injector plugged
intentionally. However, EPA is aware
that urea crystallization can mimic this
type of tampering. OEMs can monitor
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DEF line and injector pressures and
know at what point they consider
pressure changes to be indicative of
tampering. They should be able to use
these pressure readings to indicate that
the system is plugging over time and
warn operators well in advance of an
inducement (see section IV.C.1.iii.2. for
more information on this proposal). If
practical, should we specify the amount
of time that manufacturers should
provide operators with advance notice
of a blocked DEF line or dosing valve
prior to an inducement occurring for
those cases where the blockage is
caused by plugging due to DEF
crystallization as opposed to direct
tampering?
We request comment on the proposed
set of fault conditions for triggering
inducements intended to address the
unique aspect of SCR systems that
depend on cooperation from vehicle
operators. Toward that end, we raise the
following questions:
• Is it necessary and appropriate to
include DEF concentration as a fault
condition, as proposed? There is an
established practice of using DEF and
engines now have built-in features to
prevent diluting DEF or filling DEF
tanks with water. Also, with the
proposed warranty provisions, owners
may be more likely to properly maintain
their engines over longer periods,
including use of DEF that meets the
owner’s manual specifications. We
request comment on whether this
concern about DEF quality continues to
justify the additional complexity and
the associated risk of false inducements.
• Are the proposed fault conditions of
DEF fill level, DEF quality, and
tampering associated with the SCR
system the proper way to ensure an
adequate supply of quality DEF in-use?
• Does the proposal properly define
tampering conditions for inducement by
identifying conditions that owners can
control, such as open-circuit faults for
disconnected DEF pump, SCR wiring
harness, DEF dosing valve, DEF quality
sensors, DEF tank heaters, DEF level
sensors, aftertreatment control module,
and NOX sensors?
• Is there a risk that the engine will
incorrectly detect a tampering fault
condition based on the specified opencircuit faults? For example, how likely
is it that maintenance steps that require
disconnecting or disassembling certain
components as part of a repair will be
identified as tampering? Or, how likely
is it that a failing sensor will give an
incorrect signal indicating that one of
the specified components has been
disconnected? The proposal addresses
this, at least in part, by including an
override feature based on measured
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NOX emissions before and after the SCR
catalyst.
• Should we allow or require
additional fault conditions to ensure
that SCR systems are working properly?
We could identify numerous additional
fault conditions based on OBD system
monitoring that detects any number of
SCR-related components that need to be
adjusted or replaced. We have focused
the proposal on things that owners can
actually control consistent with the
original focus of the existing guidance
on ensuring an adequate supply of highquality DEF paired with tamperresistant SCR systems that focus on
open-circuit conditions. We request
comment on any additional OBD fault
conditions that would be needed to
ensure the functionality of the SCR
system.
• Should EPA codify the DEF freeze
protection guidance that describes how
to meet EPA AECD requirements
currently described in CD–13–13?
• Should EPA establish an acceptable
range of DEF concentration for defining
the limits of the inducement fault
condition? Inducements for DEF quality
are based on the change in urea
concentration from 32.5 percent
(unadulterated DEF) to the point at
which poor DEF quality can be detected
and inducements are triggered.
Manufacturers design some tolerance
into their SCR systems to adapt to and
compensate for in-use DEF quality
variances instead of triggering an
inducement for minor concentration
differences. For example, if a vehicle
with DEF in the tank has not been
driven for some time, some of the water
in the DEF can evaporate, leaving a
slightly higher concentration of urea in
the DEF. We seek comment on the need
to clarify in the regulations appropriate
DEF quality inducement triggers to
ensure that an acceptable tolerance is
being designed into SCR systems
consistently across manufacturers and
that reflects real-world conditions.
Further we seek comment on what an
acceptable tolerance would be.
The proposed approach for overriding
inducements based on NOX sensors
showing that the SCR catalyst is
working properly is an important
feature to reduce the risk of false
inducements. Operators would see a
warning for a fault condition even if the
override prevents a speed restriction,
which should allow the operator to take
the time necessary to address the fault
condition. The override should be set at
a level of NOX conversion efficiency to
reliably indicate that an override is
appropriate because the detected fault
condition in fact does not prevent the
SCR catalyst from working according to
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design. We request comment on the
proposed approach that allows for
overriding inducement if the average
data from the NOX sensor show that the
catalyst is reducing NOX emissions
consistent with stored OBD REAL Bin
data within an estimated 10 percent
margin of error due to limitations of inuse detection and measurement. Toward
that end, we raise the following
questions:
• Should the margin of error be more
or less than 10 percent? NOX conversion
efficiency is more stable at higher speed
and load conditions and is generally
greater than 90 percent, so overriding
based on a greater margin of error
should still be effective. Fault
conditions such as depleted DEF or
disconnected aftertreatment would
cause NOX conversion efficiency to be at
or near zero and would quickly impact
the NOX conversion efficiency value
due to the stored data array being reset
at the time a trigger is detected. In such
cases a less rigorous or stringent
threshold value would be sufficient to
evaluate the validity of the detected
fault condition. Note however that some
system defects may allow for partial
NOX conversion.
• Are the (reset) Active 100 Hour
Array and the specified Real Bins 13
and 14 the appropriate data to assess the
NOX override, as proposed? The
selected operating conditions are
intended to be most favorable for a
stable and repeatable current assessment
of NOX conversion efficiency. Would
the NOX override need to account for a
wider range of vehicle operation to work
properly for the full range of vehicle
applications?
• Does the proposed final inducement
speed in combination with the
provision for NOX overrides provide a
proper self-healing path for deactivating
derates after correcting a fault
condition? There are likely times when
this may be a preferrable option for
operators for resolving an inducement
instead of relying on scan tools.
EPA is seeking comment on
provisions to accommodate equivalent
engine families that are identical except
for the diagnostic system adjustments
needed to meet the different
inducement protocols. If finalized, we
would count two equivalent engine
families as one for the purposes of
determining the number of engine
families that are subject to OBD
demonstration testing requirements for
certification. This would be analogous
to the way we are proposing to treat
engine families that have a Californiaonly federal certificate because of
differences such as warranty provisions
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(see Section IV.C.2.i.a. for further
discussion on this provision).
As described in Section IV.D.1, engine
manufacturers have been producing
engines for many years with
inducement strategies that align with
the potential approaches described in
EPA guidance. If we replace the
guidance documents with regulatory
provisions that include new derating
specifications, those specifications
could be understood to represent an
alternative design strategy for meeting
the objectives described in guidance
relative to requirements for maintenance
specifications and adjustable
parameters. It may accordingly be
appropriate to allow engine
manufacturers to modify earlier model
year engines to align with the new
regulatory specifications. We are not
proposing to change the regulation to
address this concern. We are seeking
comment on whether and how
manufacturers might use field-fix
practices under EPA’s field fix guidance
to modify in-use engines with
algorithms that incorporate some or all
of the inducement provisions we
include in the final rule.629 For
example, this approach could
potentially allow engine manufacturers
to change the final inducement speed
from 5 miles per hour to 50 miles per
hour over a 60-hour period.
Engine manufacturers may similarly
be interested in modifying engines from
the current model year by amending the
application for certification. See Section
XII.B.3 for additional discussion related
to amending applications for
certification.
Finally, EPA is seeking comment on
whether existing manufacturer
inducement strategies are causing
certain vocational segments to transition
from diesel to gasoline powertrains. For
example, one school bus manufacturer
introduced gasoline-powered buses in
late 2016, which appear to have quickly
come to represent nearly 25 percent of
sales.630 Another school bus
manufacturer has indicated growing
interest in alternative fuel powertrains
such as gasoline or propane in response
to SCR-related maintenance issues and
downtime.631
629 ‘‘Field Fixes Related to Emission ControlRelated Components,’’ EPA Advisory Circular,
March 17, 1975.
630 ‘‘Blue Bird delivers its 5,000th gasolinepowered school bus’’ March 13, 2019. Available
here: https://blue-bird.com/about-us/press-releases/
146-blue-bird-delivers-its-5-000th-gasolinepowered-school-bus.
631 ‘‘Fleet Managers Rethinking Fuel Choice:
Many Choosing New Engines That Reduce Budget
Pressure and Maintenance Headaches’’ February 1,
2019. Available here: https://
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E. Certification Updates
In an effort to better serve the
regulated community, EPA has taken a
number of important steps to streamline
the data collection processes that
manufacturers use to apply for annual
certificates of conformity from the
agency. These streamlining efforts
include numerous modifications and
enhancements to improve the user
experience, minimize manual data
submission processes, and eliminate
duplication of effort for manufacturers.
Beginning with the overall process, EPA
has made user-centered design a central
theme when developing systems for
manufacturers. Engaging manufacturers
before and throughout the development
process helps reduce incorrect
assumptions about their business needs
and ensures that systems are end-user
tested for viability. We recently
transitioned our compliance
information system from the Verify
System to a new Engines and Vehicles
Compliance Information System (EV–
CIS). This new platform incorporates
manufacturer feedback and includes
updates that help manufacturers work
more efficiently while minimizing the
need for costly fixes which can lead to
rework. Although we have made
significant progress to improve the
certification process, we welcome
comments suggesting additional
improvements EPA could consider.
F. Durability Testing
EPA regulations require that a heavyduty engine manufacturer’s application
for certification include a demonstration
that the engines will meet applicable
emission standards throughout their
regulatory useful life. This is often
called the durability demonstration.
Manufacturers typically complete this
demonstration by following regulatory
procedures to calculate a deterioration
factor (DF). Deterioration factors are
additive or multiplicative adjustments
applied to the results from manufacturer
testing to quantify the emissions
deterioration over useful life.632
Currently, a DF is determined directly
by aging an engine and exhaust
aftertreatment system to useful life on
an engine dynamometer. This timeconsuming service accumulation
process requires manufacturers to
commit to product configurations well
ahead of their pre-production
certification testing to complete the
thomasbuiltbuses.com/bus-advisor/articles/fleetmanagers-rethinking-fuel-choice/.
632 See proposed 40 CFR 1036.240(c) and the
definition of ‘‘deterioration factor’’ in 40 CFR
1036.801, which are proposed to be migrated and
updated from 40 CFR 86.004–26 and 86.004–28.
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durability testing so EPA can review the
test results before issuing the certificate
of conformity. Some manufacturers run
multiple, staggered durability tests in
parallel in case a component failure
occurs that may require a complete
restart of the aging process.633
EPA recognizes that durability testing
over a regulatory useful life is a
significant undertaking, which can
involve more than a full year of
continuous engine operation for Heavy
HDE to test to the equivalent of the
current useful life of 435,000 miles.
Manufacturers have been approved, on
a case-by-case basis, to age their systems
to between 35 and 50 percent of full
useful life on an engine dynamometer,
and then extrapolate the test results to
full useful life.634 This extrapolation
reduces the time to complete the aging
process, but data from a test program
shared with EPA show that while
engine out emissions for SCR-equipped
engines were predictable and consistent,
actual tailpipe emission levels were
higher by the end of useful life when
compared to emission levels
extrapolated to useful life from service
accumulation of 75 or lower percent
useful life.635 636 In response to the new
data indicating DFs generated by
manufacturers using service
accumulation less than useful life may
not be fully representative of useful life
deterioration, EPA worked with
manufacturers and CARB to address this
concern through guidance for MY 2020
and later engines.
In this section, we describe our
proposal to migrate and update the DF
provisions for heavy-duty highway
engines from their current location in 40
CFR 86.004–26(c) and (d) and 86.004–
28(c) and (d) to 40 CFR 1036.245 and
1036.246. While the current DF
guidance is specific to SCR-equipped
engines, we are proposing to update our
DF provisions to apply certain aspects
of the current DF guidance to all engine
families starting in model year 2027.637
We also propose that manufacturers
633 See
40 CFR 1065.415.
40 CFR 86.004–26.
635 U.S. EPA. ‘‘Guidance on Deterioration Factor
Validation Methods for Heavy-Duty Diesel Highway
Engines and Nonroad Diesel Engines equipped with
SCR.’’ CD–2020–19 (HD Highway and Nonroad).
November 17, 2020.
636 Truck and Engine Manufacturers Association.
‘‘EMA DF Test Program.’’ August 1, 2017.
637 As noted in Section III.A, the proposed update
to the definition of ‘‘engine configuration’’ in 40
CFR 1036.801 would clarify that hybrid engines and
powertrains would be part of a certified
configuration and subject to all of the criteria
pollutant emission standards and other
requirements; thus the DF provisions for heavyduty engines discussed in this subsection would
apply to configurations that include hybrid
components.
634 See
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could optionally use these provisions to
determine and verify their deterioration
factors for earlier model years. As noted
in the following section, we propose to
continue the option for Spark-ignition
HDE manufacturers to request approval
of an accelerated aging DF
determination, as is allowed in our
current regulations (see 40 CFR 86.004–
26(c)(2)), though our proposed provision
would extend this option to all primary
intended service classes. We are not
proposing changes to the existing
compliance demonstration provision in
40 CFR 1037.103(c) for evaporative and
refueling emission standards. As
introduced in Section III.E, our proposal
would apply refueling emission
standards to incomplete vehicles above
14,000 lb GVWR. Incomplete vehicle
manufacturers certifying to the refueling
emission standards for the first time
under this proposal would have the
option to use engineering analyses to
demonstrate durability using the same
procedures that apply for the
evaporative systems on their vehicles
today.
In Section IV.F.1, we propose two
methods for determining DFs in a new
40 CFR 1036.245, including a new
option to bench-age the aftertreatment
system to limit the burden of generating
a DF over the lengthened useful life
periods proposed in Section IV.A.3. We
also propose to codify the three DF
verification options available to
manufacturers in the recent DF
guidance. As described in Section
IV.F.2, the verification options in a new
40 CFR 1036.246 would confirm the
accuracy of the DF values submitted by
manufacturers for certification. In
Section IV.F.3, we introduce a test
program to evaluate a rapid-aging
protocol for diesel catalysts that we may
consider as an option for CI engine
manufacturers to use in their durability
demonstration.
We request comment on the proposed
options for DF determination and
verification, including other options we
should consider. We further request
comment on whether DF testing of the
engine is sufficient for hybrid engines
and powertrains, or if we should
consider additional testing requirements
for manufacturers to demonstrate
durability of other key components
included in a hybrid configuration (e.g.,
battery durability testing).
As described in Section XII.A.8, we
are also proposing to allow
manufacturers of nonroad engines to use
the procedures described in this section
to establish deterioration factors based
on bench-aged aftertreatment, along
with in-use verification testing.
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1. Proposed Options for Determining
Deterioration Factor
Accurate methods to demonstrate
emission durability are key to ensuring
certified emission levels represent real
world emissions, and the efficiency of
those methods is especially important in
light of our proposal to lengthen useful
life periods. To address these needs, we
are proposing to migrate our existing
regulatory options and include a new
option for heavy-duty highway engine
manufacturers to determine DFs for
certification. We note that
manufacturers apply these deterioration
factors to determine whether their
engines meet the duty cycle standards.
For MY 2031 and later Heavy HDE, we
are proposing separate duty cycle
standards at an intermediate useful life,
and are further proposing that a separate
deterioration factor would apply for the
intermediate useful life as well.
Consistent with existing regulations,
proposed 40 CFR 1036.245 would allow
manufacturers to continue the current
practice of determining DFs based on
engine dynamometer-based aging of the
complete engine and aftertreatment
system out to regulatory useful life. In
addition, under our proposed new DF
determination option, manufacturers
would be able to perform dynamometer
testing of an engine and aftertreatment
system to a mileage that is less than
regulatory useful life. Manufacturers
would then bench age the aftertreatment
system to regulatory useful life and
combine the aftertreatment system with
an engine that represents the engine
family. Manufacturers would run the
combined engine and bench-aged
aftertreatment for at least 100 hours
before collecting emission data for
determination of the deterioration
factor. Under this option, the
manufacturer would propose a bench
aging procedure and obtain prior
approval from the Agency, which could
be a bench aging procedure that is
established today (e.g., procedures that
apply for light-duty vehicles under 40
CFR part 86, subpart S).
We request comment on the options
proposed for DF determination.
Specifically, we ask commenters to
consider if the proposed new benchaged aftertreatment option accurately
evaluates the durability of the emissionrelated components in a certified
configuration. We are proposing to
allow manufacturers to define and seek
approval for a less-than-useful life
mileage for the dynamometer portion of
the bench-aging option. We request
comment on the need to define a
minimum number of engine hours of
dynamometer testing beyond what is
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required to stabilize the engine before
bench-aging the aftertreatment.638 We
note that EPA’s bench-aging proposal
focuses on deterioration of emission
control components. We request
comment on including a more
comprehensive durability
demonstration of the whole engine,
such as the recent diesel test procedures
from CARB’s Omnibus regulation that
includes dynamometer-based service
accumulation of 2,100 hours or more
based on engine class and other
factors.639 We also request comment on
whether EPA should prescribe a
standardized aging cycle for the
dynamometer portion, as was done by
CARB in the Omnibus rule.640 We also
request cost and time data
corresponding to the current DF
procedures, and projections of cost and
time for the options proposed in this
section at the proposed useful life
mileages. As discussed in Section
IV.F.3, EPA is currently validating an
accelerated aging protocol for heavyduty diesel engine aftertreatment
systems. We expect that if the protocol
is validated, manufacturers could
choose to use that protocol in lieu of
developing their own for approval by
EPA.
2. Proposed Options for Verifying
Deterioration Factors
In proposed new 40 CFR 1036.246,
manufacturers would annually verify an
engine family’s deterioration factor for
each duty cycle until all DFs are verified
at 85 percent of useful life. We propose
that a manufacturer could request to
apply an approved DF to a future model
year for that engine family, using the
proposed updates to carryover engine
data provisions in 40 CFR 1036.235(d),
as long as the carryover data includes
DF verification results for the
production year of that new model year
as specified in proposed 40 CFR
1036.246(b). Since emission
performance is expected to be stable
early in the life of the engine, we are
proposing not to require DF verification
in the first two calendar years following
638 We are proposing to update the definition of
‘‘low-hour’’ in 40 CFR 1036.801 to include 300
hours of operation for engines with NOX
aftertreatment to be considered stabilized.
639 California Air Resources Board, ‘‘Appendix B–
1 Proposed 30-Day Modifications to the Diesel Test
Procedures’’, May 5, 2021, Available online: https://
ww2.arb.ca.gov/sites/default/files/barcu/regact/
2020/hdomnibuslownox/30dayappb1.pdf, page 54.
640 California Air Resources Board, ‘‘Staff Report:
Initial Statement of Reasons for Proposed
Rulemaking, Public Hearing to Consider the
Proposed Heavy-duty Engine and Vehicle Omnibus
Regulation and Associated Amendments,’’ June 23,
2020. Available online: https://ww3.arb.ca.gov/
regact/2020/hdomnibuslownox/isor.pdf, page III–
80.
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a DF determination for an engine family.
Starting in the third year, manufacturers
would verify the DFs using an in-use
engine with a mileage at or greater than
35 percent of the useful life for the
original model year of that DF
determination. Subsequent years after
production would increase minimum
mileages in 10 percent increments each
year. Table IV–14 presents the
minimum age we are proposing for each
year after a DF is applied. We note that
these are minimum values and
manufacturers could complete the
testing earlier if they recruit highermileage vehicles for verification testing.
If a manufacturer is unable to find
enough test vehicles that meet the
mileage specifications, we propose that
they would perform the testing using
vehicles with the highest available
mileage and describe how they would
attempt to test properly qualified
vehicles for later years. If this occurs in
the eighth year, they would continue
testing in future years until all tested
vehicles have mileage that is at least 85
percent of the engine’s useful life.
TABLE IV–14—MINIMUM AGE FOR OBTAINING IN-USE ENGINES FOR DF
VERIFICATION TESTING
Year of production following the initial model
year that relied on the
deterioration factors
1
2
3
4
5
6
7
8
......................................
......................................
......................................
......................................
......................................
......................................
......................................
or later .........................
Minimum
engine service
accumulation
(percent of
useful life)
None
None
35
45
55
65
75
85
We include three testing options in
our proposed DF verification provisions.
For each option, manufacturers would
select in-use engines meeting the
criteria proposed in 40 CFR 1036.246(c),
including the appropriate minimum
mileage corresponding to the
production year of the engine family.
We request comment on the proposed
number of engines to test under each of
these three DF verification options, as
well as the corresponding pass
threshold.
In the first verification option,
proposed in new 40 CFR 1036.246(d)(1),
manufacturers would test at least two
in-use engines over all duty cycles with
brake-specific emission standards in 40
CFR 1036.104(a) by removing each
engine from the vehicle to install it on
an engine dynamometer and measure
emissions. Manufacturers would
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determine compliance with the
emission standards after applying
regeneration adjustment factors to their
measured results. We propose that the
engine family passes the DF verification
if 70 percent or more of the engines
tested meet the standards for each
pollutant over all duty cycles. If a
manufacturer chooses to test two
engines under this option, both engines
would have to meet the standards. We
are proposing that the aftertreatment
system, including all the associated
wiring, sensors, and related hardware or
software be installed on the test engine.
We request comment on whether EPA
should require approval for hardware or
software used in testing that differs from
those used for production engines and
criteria EPA should consider for that
approval.
Under our second proposed
verification option in new 40 CFR
1036.246(d)(2), manufacturers would
perform the testing on-board the vehicle
using a PEMS. Manufacturers would bin
and report the emissions following the
in-use testing provisions in 40 CFR part
1036, subpart E. Compliance would be
determined by comparing emission
results to the off-cycle standards for
each pollutant for each bin after
adjusting for regeneration.641 We
propose the PEMS-based verification
would require testing of at least five inuse engines to account for the increased
variability of vehicle-level
measurement. We also propose that the
same 70 percent threshold be used to
determine a passing result for this
option, which is at least four engines if
the manufacturer tests the minimum of
five engines. In the event that a DF
verification fails under the PEMS
option, we propose that a manufacturer
could reverse a fail determination and
verify the DF using the engine
dynamometer option in 40 CFR
1036.246(d)(1).
Our third proposed option to verify
DF is to measure NOX emissions using
the vehicle’s on-board NOX
measurement system (i.e., a NOX sensor)
according to 40 CFR 1036.246(d)(3). We
expect manufacturers would only
choose this option if they have a wellestablished infrastructure to access onboard data from a large number of
vehicles (e.g., telematics).
Manufacturers choosing this option
would verify their NOX measurement
641 For Spark-ignition HDE, we are not proposing
off-cycle standards; however, for the in-use DF
verification options, manufacturers would compare
to the duty cycle standards applying a 2.0
multiplier for model years 2027 through 2030, and
a 1.5 multiplier for model years 2031 and later, or
multipliers consistent with the corresponding
medium/high load bin off-cycle standards for CI.
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system meets 40 CFR 1065.920(b), is
functional within 100 seconds of engine
starting, and maintains functionality
over the entire shift-day. Due to further
uncertainty in measurement accuracy,
and the fact that fewer pollutants would
be monitored with a NOX sensor, we
propose the on-board NOX measurement
system option would require testing 50
percent of the production for that engine
family with a 70 percent threshold to
pass. Similar to the PEMS option, we
propose that a manufacturer could
reverse a fail determination and verify
the DF using the engine dynamometer
option in 40 CFR 1036.246(d)(1).
In the case of a failed result from any
of these verification options, we
proposed that manufacturers could
request approval for a revised DF or
retest to determine a new DF, but the
affected engine families would not be
able to generate emission credits using
a DF that failed to pass verification. We
propose to allow the manufacturer to
continue to certify the engine family for
one additional model year using the
original deterioration factor to provide
time for the manufacturer to change the
engine and generate new DFs. We may
require manufacturers to certify with
revised family emission limits and
apply revised DFs to retroactively adjust
the family emission limits and
recalculate emission credits from
previous model years that used the
invalidated DF. We note that a DF
verification failure may result in an
expanded discovery process that could
eventually lead to recall under our
existing provisions in 40 CFR part 1068,
subpart F.
As part of the proposed new DF
verification provisions, we include a
new 40 CFR 1036.246(c) specifying how
to select and prepare engines for testing.
We are proposing to allow
manufacturers to exclude selected
engines from testing if they have not
been properly maintained or used and
require that the engine must be in a
certified configuration, including its
original aftertreatment components.
Recognizing that manufacturers may
schedule maintenance for emissionrelated components, we request
comment on whether restricting engines
to those with original components
would considerably limit the number of
candidate engines for testing.
3. Diesel Aftertreatment Rapid Aging
Protocol
As discussed in Section IV.F.1, we are
proposing that manufacturers could use
engine dynamometer testing for less
than full useful life in combination with
an accelerated catalyst aging protocol in
their demonstration of heavy-duty
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diesel engine aftertreatment durability
through full useful life. EPA has
approved accelerated aging protocols for
spark-ignition engine manufacturers to
apply in their durability demonstrations
for many years. While CI engine
manufacturers could also propose an
accelerated aging protocol for EPA
approval, CI engine manufacturers have
largely opted to seek EPA approval to
use a service accumulation test with
reduce mileage and extrapolate to
determine their DF.
Other regulatory agencies have
promulgated accelerated aging
protocols,642 643 and we are evaluating
how these protocols could apply to our
heavy-duty highway engine compliance
program. EPA is in the process of
validating a protocol that CI engine
manufacturers could potentially choose
to use in lieu of developing their own
protocol as proposed in 40 CFR
1036.245. This validation program for a
diesel aftertreatment rapid-aging
protocol (DARAP) builds on existing
rapid-aging protocols designed for lightduty gasoline vehicles (64 FR 23906,
May 4, 1999) and heavy-duty
engines.644
The objective of this validation
program is to artificially recreate the
three primary catalytic deterioration
processes observed in field-aged
aftertreatment components: Thermal
aging based on time at high temperature,
chemical aging that accounts for
poisoning due to fuel and oil
contamination, and deposits. The
validation program has access to three
baseline engines that were field-aged to
the current useful life of 435,000 miles.
For comparison, we are aging engines
and their corresponding aftertreatment
systems using our current, engine
dynamometer-based durability test
procedure. We are also aging the
catalyst-based aftertreatment systems
using a burner 645 in place of an engine.
The validation test plan compares
emissions at the following approximate
intervals: 0 percent, 25 percent, 50
percent, 75 percent, and 100 percent of
the current useful life of 435,000 miles.
642 California Air Resources Board. California
Evaluation Procedure For New Aftermarket Diesel
Particulate Filters Intended As Modified Parts For
2007 Through 2009 Model Year On-Road HeavyDuty Diesel Engines, March 1, 2017. Available
online: https://ww3.arb.ca.gov/regact/2016/
aftermarket2016/amprcert.pdf.
643 European Commission. Amending Regulation
(EU) No 583/2011, 20 September 2016. Available
online: https://eur-lex.europa.eu/legal-content/EN/
TXT/PDF/?uri=CELEX:32016R1718&from=HU.
644 Eakle, S and Bartley, G (2014), ‘‘The DAAAC
Protocol for Diesel Aftertreatment System
Accelerated Aging’’.
645 A burner is a computer controlled multi-fuel
reactor designed to simulate engine aging
conditions.
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We include more details of our DARAP
test program in a memo to the docket.646
The DARAP validation program is
currently underway, and we have
completed testing of one engine through
the current useful life. Our memo to the
docket includes a summary of the
preliminary validation results from this
engine. We will docket complete results
from our validation program in a final
report for the final rule. If the validation
is successful, we would likely include
an option for manufacturers to reference
this protocol for DF determination and
streamline approval under proposed 40
CFR 1036.245(b)(2). We request
comment on improvements we should
consider for the protocol outlined in our
memo to the docket, including whether
EPA should prescribe a standardized
aging cycle, as was done by CARB in the
Omnibus rule, for input to the
DARAP.647 We also request comment on
the current proposal to require approval
to use DARAP or if EPA should codify
this protocol as a test procedure.
G. Averaging, Banking, and Trading
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EPA established an averaging,
banking, and trading (ABT) program for
heavy-duty engines in 1990 (55 FR
30584, July 26, 1990). By offering the
opportunity to use ABT credits and
additional flexibilities we can design
progressively more stringent standards
that help meet our emission reduction
goals at a faster and more cost-effective
pace.648 In Section III, we show that the
proposed standards are feasible without
the use of credits. However, we see
value in maintaining an ABT program to
provide flexibility for manufacturers to
spread out their investment and
prioritize technology adoption in the
applications that make the most sense
for their businesses during the transition
to meeting new standards. An ABT
program is also an important foundation
for targeted incentives that we are
proposing to encourage manufacturers
to adopt advanced technology in
646 Memorandum to Docket EPA–HQ–OAR–
2019–0055: ‘‘Diesel Aftertreatment Rapid Aging
Program’’. George Mitchell. May 5, 2021.
647 California Air Resources Board, Staff Report:
Initial Statement of Reasons for Proposed
Rulemaking, ‘‘Public Hearing to Consider the
Proposed Heavy-duty Engine and Vehicle Omnibus
Regulation and Associated Amendments,’’ June 23,
2020. https://ww3.arb.ca.gov/regact/2020/
hdomnibuslownox/isor.pdf, page III–80.
648 See NRDC v. Thomas, 805 F. 2d 410, 425 (D.C.
Cir. 1986) that upheld emissions averaging after
concluding that ‘‘EPA’s argument that averaging
will allow manufacturers more flexibility in cost
allocation while ensuring that a manufacturer’s
overall fleet still meets the emissions reduction
standards makes sense’’.
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advance of required compliance
dates.649
In Section IV.G.1, we introduce our
proposal to continue allowing
averaging, banking, and trading of NOX
credits generated against applicable
heavy-duty engine NOX standards. We
also propose targeted revisions to the
current ABT approach to account for
specific aspects of the broader proposed
program, which include discontinuing a
credit program for HC and PM and new
provisions to clarify how FELs apply for
additional duty cycles. We recognize
that ABT allows manufacturers to use
generated emission credits (from
engines produced with emission levels
below the standards) to produce engines
with emission levels above the
standards. To limit the production of
new engines with higher emissions than
the standards, we are proposing
restrictions for using emission credits
generated in model years 2027 and later
that include averaging sets (Section
IV.G.2), FEL caps (Section IV.G.3), and
limited credit life (Section IV.G.4). We
are also proposing that credits generated
as early as MY 2024 against current
criteria pollutant standards could only
be used in MY 2027 and later if they
meet proposed requirements for the
generation of transitional credits
(Sections IV.G.5 and IV.G.6).
The existing ABT provisions that
apply for GHG standards in 40 CFR part
1036, subpart H, were adapted for the
Phase 1 GHG rulemaking from earlier
ABT provisions for HD engines (i.e., 40
CFR 86.007–15).650 In this rulemaking
and described in this section, we are
proposing to revise 40 CFR part 1036,
subpart H, to also apply for criteria
pollutant standards.651 We are also
proposing a new paragraph at 40 CFR
1036.104(c) to specify how the ABT
provisions would apply for MY 2027
and later heavy-duty engines subject to
the proposed criteria pollutant
standards in 40 CFR 1036.104(a). The
proposed interim provision in 40 CFR
1036.150(a)(1) describes how
manufacturers could generate credits in
MY 2024 through 2026 that could be
applied in MY 2027 and later.
We request comment on our proposed
revisions to the ABT program. As
discussed further below, we are
particularly interested in stakeholder
feedback on alternative approaches to
accounting for multiple standards and
649 See Section IV.H for our proposed early
adoption incentives.
650 76 FR 57127 and 57238, September 15, 2011.
651 Our proposal does not include substantive
revisions to the existing GHG provisions in 40 CFR
1036, subpart H; our proposed revisions clarify
whether paragraphs apply for criteria pollutant
standards or GHG standards.
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duty cycles, as well as our proposed
approaches for restricting the use of
credits that are generated for use in MY
2027 and later.
1. Multiple Standards and Duty Cycles
Heavy-duty compression-ignition
engine manufacturers currently must
certify to FTP, SET, and off-cycle
standards.652 Based on FTP and SET test
results, CI engine manufacturers
participating in the ABT program
declare FELs in their application for
certification. Spark-ignition engine
manufacturers that are only subject to
FTP standards may also declare FELs
based on the FTP duty cycle testing. An
FEL replaces the standard and the
manufacturer agrees to meet that FEL
whenever the engine is tested over the
FTP or SET duty cycle—whether for
certification or a selective enforcement
audit. The current NTE standards apply
in-use whenever a CI engine is operating
within the NTE applicability limits and
are equal to 1.5 times the FTP and SET
standards. The same 1.5 adjustment
factor applies to the declared FEL for CI
engine manufacturers participating in
ABT.
We are not proposing changes to the
following aspects of the ABT program
currently specified in 40 CFR 86.007–
15:
• Allow ABT credits for NOX
• Calculate NOX credits based on a
single NOX Family Emission Limit (FEL)
for an engine family
• Specify FELs to the same number of
decimal places as the applicable
standards
• Apply FEL caps for NOX to
constrain maximum values for FELs
• Calculate credits based on the work
and miles of the FTP cycle
• Limit credits to four averaging sets
corresponding to the four primary
intended service classes (detailed in
Section IV.G.2)
As discussed in Section III, we are
proposing to revise HC and PM
standards for heavy-duty engines to
levels that are feasible without the use
of credits. We are proposing not to allow
averaging, banking, or trading for HC
(including NOX+NMHC) or PM for MY
2027 and later engines. This includes
not allowing HC and PM emissions
credits from prior model years to be
used for MY 2027 and later engines. For
engines certified to MY 2027 or later
standards, manufacturers must
demonstrate in their application for
certification that they meet the proposed
652 As discussed in Section III, the current
standards use the same numeric value for the FTP
and SET cycles. The Not to Exceed (NTE) standard
is an off-cycle standard that applies when an engine
is not on a defined laboratory test cycle.
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PM, HC, and CO emission standards in
40 CFR 1036.104(a) without using
emission credits.
While we continue to consider the
FTP duty cycle the appropriate
reference cycle for generating NOX
emission credits, we are proposing new
provisions to ensure the NOX emission
performance over the FTP is
proportionally reflected in the range of
cycles that we are proposing for these
heavy-duty engines. Specifically, we
propose that manufacturers would
declare an FEL to apply for the FTP
standards and then they would calculate
a NOX FEL for the other applicable
cycles by applying an adjustment factor
based on their declared FELFTP.653 We
propose the adjustment factor be a ratio
of the declared NOX FELFTP to the FTP
NOX standard to scale the NOX FEL of
the other duty cycle or off-cycle
standards.654 For example, if a
manufacturer declares an FELFTP of 30
mg NOX/hp-hr in MY 2031 for a Heavy
HDE, where the proposed NOX standard
is 40 mg/hp-hr, a ratio of 30/40 or 0.75
would be applied to calculate a FEL to
replace each NOX standard that applies
for these engines in the proposed 40
CFR 1036.104(a). Specifically, for this
example, a Heavy HDE manufacturer
would replace the intermediate and full
useful life standards for SET, LLC, and
the three off-cycle bins with values that
are three-quarters of the proposed
standards. For an SI engine
manufacturer that declares an FELFTP of
15 mg NOX/hp-hr compared to the
proposed MY 2031 of 20 mg/hp-hr, a
ratio of 15/20 or 0.75 would be applied
to the SET duty cycle standard to
calculate an FELSET. Note that an FELFTP
can also be higher than the NOX
standard in an ABT program if it is
offset by lower-emitting engines in an
engine family that generates equivalent
or more credits in the averaging set. For
an FEL higher than the NOX standard,
the adjustment factor would
proportionally increase the emission
levels allowed when manufacturers
demonstrate compliance over the other
applicable cycles.655
Under the current and proposed ABT
provisions, FELs serve as the emission
standards for the engine family for the
respective testing. In our proposal,
manufacturers would include test
results to demonstrate their engines
meet the declared and calculated FEL
values for all applicable cycles (see
proposed 40 CFR 1036.240(a)). CI
engine manufacturers participating in
ABT would use the FELs calculated for
the off-cycle bins to replace the
standards in the in-use testing
provisions proposed in 1036, subpart E
and PEMS-based DF verifications in the
proposed 40 CFR 1036.246(2).656 We
expect manufacturers would base their
final FELFTP for credit generation on
their engine family’s emission
performance on the most challenging
cycle. For instance, if a CI engine
manufacturer demonstrates NOX
emissions on the FTP that is 25 percent
lower than the standard but can only
achieve 10 percent lower NOX
emissions for the low load cycle, the
declared FELFTP would be based on that
10 percent improvement to ensure the
proportional FELLLC would be met. For
the duty cycle standards at intermediate
useful life, we are proposing that the DF
determination data at the equivalent
intermediate useful life mileage serve as
a demonstration of emission control
performance for certification. For offcycle standards, we are proposing that
manufacturers may attest, rather than
demonstrate, that all the engines in the
engine family comply with the proposed
off-cycle emission standards for all
normal operation and use (see the
proposed 40 CFR 1036.205(p)) in their
application for certification.
Once FEL values are established,
credits are calculated based on the FTP
duty cycle. We are not proposing
substantive revisions to the equation
that applies for calculating emission
credits in 40 CFR 1036.705, but we are
proposing to update the variable names
and descriptions to apply for both GHG
and criteria pollutant calculations.657 In
Equation IV–1, we reproduce the
equation of 40 CFR 1036.705 to
emphasize how the FTP duty cycle
applies for NOX credits. Credits are
calculated as megagrams (i.e., metric
tons) based on the emission rate over
the FTP cycle. The emission credit
calculation represents the emission
impact that would occur if an engine
operated over the FTP cycle for its full
useful life. The difference between the
FTP standard and the family limit (i.e.,
FEL for criteria pollutants) is multiplied
by a conversion factor that represents
the average work performed over the
FTP duty cycle to get the per-engine
emission rate over the cycle. This value
is then multiplied by the production
volume of engines in the engine family
and the applicable useful life mileage.
Credits are calculated at the end of the
model year using actual production
volumes for the engine family. The
credit calculations are submitted to EPA
as part of a manufacturer’s ABT report
(see 40 CFR 1036.730).
Where:
StdFTP = the FTP duty cycle NOX emission
standard, in mg/hp-hr, that applies for
engines not participating in the ABT
program
FEL = the engine family’s FEL for NOX, in
mg/hp-hr.
WorkFTP = the total integrated horsepowerhour over the FTP duty cycle.
MilesFTP = the miles of the FTP duty cycle.
For Spark-ignition HDE, use 6.3 miles. For
Light HDE, Medium HDE, and Heavy HDE,
use 6.5 miles.
Volume = the number of engine eligible to
participate in the ABT program within the
given engine family during the model year,
as described in 40 CFR 1036.705(c).
UL = the useful life for the standard that
applies for a given engine family, in miles.
653 Our proposed approach for calculating a NO
X
FEL is similar to the current approach for NTE
standards; see Section III.C.1 for more description
of the current NTE standards.
654 We are proposing to require manufacturers to
declare the NOX FEL for the FTP duty cycle in their
application for certification. Manufacturers and
EPA will calculate FELs for the other applicable
cycles using the procedures specified in 40 CFR
1036.104(c)(3) to evaluate compliance with the
other cycles; manufacturers would not be required
to report the calculated FELs for the other
applicable cycles. As noted previously,
manufacturers would demonstrate they meet the
standards for PM, CO, and HC and would not
calculate or report FELs for those pollutants.
655 We are proposing in 40 CFR 1036.104(c) that
manufacturers meet the PM, HC, and CO emission
standards without generating or using credits; they
would not be required to calculate PM, HC, and CO
FELs as is proposed for NOX.
656 We are not proposing off-cycle standards for
SI engines; SI engine manufacturers opting for
PEMS-based DF verification in the proposed 40 CFR
1036.246(2) would use their FEL to calculate the
effective in-use standard for those procedures.
657 The emission credits equations in the
proposed 40 CFR 1036.705 and the current 40 CFR
86.007–15(c)(1)(i) are functionally the same.
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2. Averaging Sets
EPA has historically allowed
averaging, banking, and trading only
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within specified ‘‘averaging sets’’ for its
heavy-duty engine emission standards.
This restriction is in place to avoid
creating unfair competitive advantages
or environmental risks due to credit
inconsistency.658 We propose to
continue this approach, using engine
averaging sets that correspond to the
four primary intended service
classes,659 namely:
• Spark-ignition HDE
• Light HDE
• Medium HDE
• Heavy HDE
As discussed in Section IV.I, we are
proposing that manufacturers could
certify battery-electric and fuel cell
electric vehicles to generate NOX
emission credits. Manufacturers would
include battery-electric and fuel cell
electric vehicles in an averaging set
based on a manufacturer-declared
primary intended service class
considering the GVWR of the vehicle.660
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3. FEL Caps
EPA has historically capped FELs for
a new criteria pollutant standard at the
level of the previous emission standard
to avoid engine technologies
backsliding. FEL caps limit the amount
that an individual engine can emit
above the level of emission standard
when manufacturers choose to use
emission credits to comply with the
standard. Without a FEL cap,
manufacturers could choose to use
emission credits to produce engines that
emit at any numeric level for which
they had sufficient credits, whereas,
with a FEL cap in place, EPA can
constrain the level of emissions from
engines that are certified with the use of
credits. By setting the FEL cap at the
level of the previous emission standard
EPA can ensure that all engines must at
least maintain the current level of
emission control performance.
In this section, we are proposing a
new approach to setting FEL caps. We
believe FEL caps continue to be critical
to avoid backsliding through use of
emission credits. Considering our
proposal to allow manufacturers to
658 66 FR 5002 January 18, 2001 and 81 FR 73478
October 25, 2016.
659 Primary intended service class is defined in 40
CFR 1036.140, which is referenced in the current
40 CFR 86.004–2.
660 As specified in the proposed 40 CFR
1037.102(b)(1), battery-electric and fuel cell electric
vehicles would certify to standards in the following
engine categories: Light HDE, Medium HDE and
Heavy HDE, and as such would only generate NOX
emission credits in these averaging sets. The same
restrictions would apply to averaging, banking, or
trading these credits only within the averaging set
in which they are generated (see the proposed 40
CFR 1036.741)
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include BEVs or FCEVs in the NOX ABT
program, we believe FEL cap levels
below the previous standard are
appropriate. The zero-tailpipe emissions
performance of BEVs and FCEVs
inherently provides the opportunity for
manufacturers to generate more credits
from these vehicles relative to
conventional engines that produce
emissions between zero and the level
the standard. We believe that lower FEL
caps would provide a necessary
constraint on allowable emission levels
from CI and SI engines that would use
NOX credits generated from BEVs or
FCEVs. See Section IV.I for more
discussion on our proposal to allow
manufacturers to generate NOX emission
credits from BEVs and FCEVs.
As specified in the proposed 40 CFR
1036.104(c)(2), the maximum NOX
FELFTP values for model year 2027
through 2030 under proposed Option 1,
or model year 2027 and later under
proposed Option 2, would be 150 mg/
hp-hr, which is consistent with the
average NOX emission levels achieved
by recently certified CI engines (see
Chapter 3.1.2 of the draft RIA). We
believe a cap based on the average NOX
emission levels of recent engines is
more appropriate than a cap at the
current standard of 0.2 g/hp-hr (200 mg/
hp-hr) when considering the potential
for manufacturers to apply NOX credits
generated from electric vehicles for the
first time. For MY 2031 and later under
Option 1, we propose a consistent 30
mg/hp-hr allowance for each primary
intended service class applied to each
full useful life standard. For Sparkignition HDE, Light HDE, and Medium
HDE, this proposed allowance would
equate to a NOX FELFTP cap of 50 mg/
hp-hr compared to the proposed full
useful life standard of 20 mg/hp-hr.
Heavy HDE would have a separate NOX
FELFTP cap of 70 mg/hp-hr compared to
the proposed 40 mg/hp-hr full useful
life standard. For MY 2031 and later
FEL caps under Option 1, we are
proposing a 30 mg/hp-hr allowance in
lieu of the proposed Option 1 MY 2027
standard of 35 mg/hp-hr for two
reasons. First, we do not believe a 15
mg/hp-hr differential between the MY
2031 and MY 2027 standards would
provide an appropriate incentive for
Spark-ignition HDE, Light HDE, and
Medium HDE manufacturers to develop
advanced technologies in early model
years. Second, the MY 2031 standard for
Heavy HDE is higher than the MY 2027
standard to reflect deterioration over the
longer useful life.
We request comment on our proposed
FEL caps, including our approach to
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base the cap for MY 2027 through 2030
under Option 1, or MY 2027 and later
under Option 2, on the recent average
NOX emission levels. We request
comment on whether the NOX FELFTP
cap in MY 2027 should be set at a
different value, ranging from the current
federal NOX standard of 205 mg/hp-hr
to the 50 mg/hp-hr standard that will be
in place for engines subject to CARB’s
HD Omnibus rule starting in MY
2024.661 662 663 We also request comment
on the proposal to set the proposed
Option 1 MY 2031 NOX FEL caps at 30
mg/hp-hr above the full useful life
standards. We request comment on
whether different FEL caps should be
considered if we finalize standards
other than those proposed (i.e., within
the range between the standards of
proposed Options 1 and 2 as described
in the feasibility analysis of Section III).
4. Credit Life for Credits Generated for
Use in MY 2027 and Later
In the original heavy-duty criteria
pollutant ABT program (55 FR 30584,
July 26, 1990), the recent Phase 2 heavyduty GHG rulemaking (81 FR 73638,
October 25, 2016), and the current
CARB HD Omnibus rulemaking, a
limited credit life was adopted to help
encourage continued technology
development to meet the proposed
standards. We are proposing to update
the existing credit life provisions in 40
CFR 1036.740(d) to apply for both CO2
and NOX credits. As specified in the
proposed 40 CFR 1036.740(d), NOX
emission credits generated for use in
MY 2027 and later could be used for
five model years after the year in which
they are generated.664 For example,
credits generated in model year 2025
could be used to demonstrate
compliance with emission standards
through model year 2030.
661 California Air Resources Board, Staff Report:
Initial Statement of Reasons for Proposed
Rulemaking, ‘‘Public Hearing to Consider the
Proposed Heavy-duty Engine and Vehicle Omnibus
Regulation and Associated Amendments,’’ June 23,
2020. https://ww3.arb.ca.gov/regact/2020/
hdomnibuslownox/isor.pdf, page III–4.
662 Note that the current g/hp-hr emission
standards are rounded to two decimal places, which
allow emission levels to be rounded down by as
much as 5 mg/hp-hr.
663 As noted in Section I.D, EPA is reviewing a
waiver request under CAA section 209(b) from
California for the Omnibus rule; we may include
consideration of engines meeting the Omnibus
requirements as one of the factors in our
determination of an appropriate FEL cap level for
the final EPA rule.
664 This includes credits generated by BEVs or
FCEVs for use in MYs 2027 and later, as discussed
in Section IV.I.
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We are not proposing an expiration
date for the ABT program, and
manufacturers could continue to
generate credits by adopting
increasingly advanced technologies.
However, we do not see a need for
manufacturers to bank credits generated
in a given model year indefinitely. We
recognize the need to allow enough time
for manufacturers to apply credits
generated early to cover the transition to
the more stringent standards of
proposed Option 1 for MY 2031. We
believe a five-year credit life adequately
covers a transition period for that
option, while continuing to encourage
technology development in later years.
We are not proposing to migrate 40 CFR
86.004–15(c)(1)(ii) that specifies a
discount for credits that are banked or
traded. Discounted credits were
originally included to incentivize
manufacturers to adopt new technology
instead of relying on the use of older
credits (62 FR 54703, October 21, 1997).
We believe the proposed five-year credit
life would provide the same incentive as
a credit discount. We request comment
on our proposed five-year credit life.
5. Existing Credit Balances
Under the current HDE criteria
pollutant ABT program, manufacturers
have generated NOX emission credits
with an unlimited credit life but have
not used the credits in recent years.
While emission credits generated prior
to MY 2027 could continue to be used
to meet the existing emission standards
through MY 2026 under 40 CFR part 86,
subpart A, we are proposing that these
banked credits could not be used to
meet the proposed MY 2027 and later
standards for two reasons.
First, the credits were generated
without demonstrating emissions
control under all test conditions of the
proposed program, and thus are not
equivalent to credits that would be
generated under the proposed program.
Specifically, the existing credits were
generated without demonstrating
emission control on the proposed SET
duty-cycle standard for SI engines, or
the proposed low-load duty-cycle
standard and proposed off-cycle
standards and test procedures for CI
engines. Second, EPA did not rely on
the use of existing credit balances to
demonstrate feasibility of the proposed
standards (see Section III).
Taken together, these two factors lead
us to believe that it would not be
appropriate to allow the unlimited use
in the proposed new NOX compliance
program of credits generated under the
existing program. We are proposing a
new interim provision in 40 CFR
1036.150(a) that includes the options for
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manufacturers to bank credits for use in
MY 2027 and later. In paragraph (a)(1),
we are proposing provisions to allow
manufacturers to generate transitional
NOX credits prior to MY 2027 that could
be applied for MY 2027 and later based
on an approach that combines the
current NOX standards and the
proposed test procedures (see Section
IV.G.6). Paragraph (a)(2) includes our
proposal to allow manufacturers to
generate early adoption incentive
credits by complying with the proposed
MY 2027 standards (or MY 2031
standards, if applicable) before the
required compliance date (see Section
IV.H).665 Paragraph (a)(3) would clarify
that manufacturers must use one of
these two options for generating credits
prior to MY 2027 for use in MY 2027
and later.
6. Transitional Credits Generated in
MYs 2024 Through 2026
We are proposing an option for
manufacturers to generate transitional
credits in MYs 2024 through 2026 that
could be applied in MYs 2027 and later.
We propose these transitional credits as
a flexibility that accounts for key
differences between the current and
proposed compliance programs, and
incentivizes manufacturers to adopt the
proposed test procedures earlier than
required in MY 2027. As described
below, the proposed approach bases the
transitional credit calculation on the
current NOX standards and useful life
periods; therefore, manufacturers may
not need to adopt new technologies or
demonstrate durability over longer
useful life periods, which would
otherwise be needed to comply with the
proposed more stringent emission
standards and longer useful life
periods.666
Specifically, we are proposing a new
interim provision in 40 CFR
1036.150(a)(1) that manufacturers could
use to generate transitional credits in
model years 2024 through 2026. The
transitional credits rely on the same
structure as the general ABT provisions
proposed in 40 CFR 1036.104(c) and
subpart H, with differences noted in this
section. Manufacturers would similarly
declare a NOX FEL for operation over
the FTP duty cycle. The FELFTP would
then be used to calculate FELs for
operation over the other applicable duty
665 Also see Section IV.I and the corresponding
proposed provisions in 40 CFR 1037 for a
description of how these options apply for
manufacturers certifying electric vehicles.
666 In Section IV.H, we propose early adoption
incentives with credit multipliers for manufacturers
who achieve the full proposed emission standards
and compliance measures for engine families before
MY 2027.
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cycles and off-cycle bins for which there
are no current standards. Manufacturers
would calculate an FEL for each other
applicable cycle by multiplying the
corresponding MY 2027 standard for
that cycle by the ratio of their declared
FELFTP to the MY 2027 FTP standard.
For an example model year 2025 Light
HDE engine family, the proposed
Option 1 MY 2027 NOX standards are 35
mg/hp-hr for FTP and SET, and 90 mg/
hp-hr for LLC. If a Light HDE
manufacturer declares an FELFTP of 0.10
g/hp-hr, then the calculated MY 2025
FEL for LLC (FELLLC) would equal 0.090
g/hp-hr multiplied by the ratio 0.10/
0.035, i.e., 0.26 g/hp-hr. The
manufacturer would have to
demonstrate that they can meet an LLC
NOX emission level of 260 mg/hp-hr for
certification. Similar to the general ABT
program, the FELs calculated for these
cycles would serve as the emission
standards for the engine family for the
respective testing, and manufacturers
would demonstrate that they meet those
FELs in their application for
certification. Compared to the current
ABT program, CI engine manufacturers
opting to generate transitional credits
under this proposal would have to show
that they meet a calculated FELLLC on
the proposed LLC test procedure in 40
CFR 1036.512. SI engine manufacturers
would have to show that they meet a
calculated FELSET on the proposed SET
test procedure in 40 CFR 1036.505.
To calculate transitional credits, we
propose that manufacturers would
apply the declared FELFTP in the
emission credits equation in 40 CFR
1036.705(b)(1) (see Equation IV–1). We
propose that the credits be calculated
relative to the current FTP standard of
0.20 g/hp-hr and the current useful life
that applies for the engine family as
defined in 40 CFR 86.004–2.
Since transitional credits would be
used in MYs 2027 or later, we are
proposing that transitional credits
would have the same five-year credit
life as proposed for other credits
generated for use in MYs 2027 and later.
See proposed 40 CFR 1036.740(d).
Similarly, to generate transitional NOX
emission credits, manufacturers would
be required to meet the applicable
current PM, HC, and CO emission
standards in 40 CFR 86.007–11 or
86.008–10 without generating or using
emission credits. We propose that
manufacturers would record the PM,
HC, and CO emission levels during
testing over the proposed new duty
cycles, but they would not scale PM,
HC, and CO as proposed for NOX over
the other cycles.
We request comment on our proposed
approach to offer transitional NOX
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emission credits that incentivize
manufacturers to adopt the proposed
test procedures earlier than required in
MY 2027. We request comment on if CI
engines should be subject to off-cycle
standards as proposed in 40 CFR part
1036, subpart E, to qualify for the
transitional credits. We are specifically
interested in comments on other
approaches to calculating transitional
credits before MY 2027 that would
account for the differences in our
current and proposed compliance
programs. We also request comment on
our proposal to apply a five-year credit
life for transitional NOX emission
credits.
H. Early Adoption Incentives
We are proposing an early adoption
incentive program as an interim
provision in 40 CFR 1036.150(a)(2).
Manufacturers have four or more model
years of lead time to meet the proposed
criteria pollutant standards that would
begin to apply in MYs 2027 and 2031
for proposed Option 1 or MY 2027 for
proposed Option 2. However, we
recognize that manufacturers have
opportunities to introduce some
technologies earlier than required and
that public health and the environment
would benefit from early introduction.
Specifically, early introduction of new
emission control technologies can
accelerate the entrance of loweremitting engines and vehicles into the
heavy-duty vehicle fleet, thereby
reducing NOX emissions from the
heavy-duty sector and lowering its
contributions to ozone and PM
formation.
Early introduction of engines capable
of meeting all of the proposed standards
and requirements for MY 2027, or MY
2031 if applicable, would reduce
emissions from heavy-duty trucks across
operating modes and maintain that
degree of emission control throughout a
longer portion of the engine operational
life. For example, our analysis shows
that without the proposed standards,
low-load emissions would account for
28 percent of the heavy-duty NOX
emission inventory in calendar year
2045, which suggests that early
introduction of technologies capable of
reducing low-load emissions could help
accelerate important reductions of this
portion of the inventory. Similarly, our
analysis shows that emissions
attributable to deterioration of emission
controls after the existing useful life
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periods would account for 25 percent of
the heavy-duty emission inventory in
calendar year 2045, which again
suggests that early adoption of
technologies capable of reducing
emissions for longer periods of time
could have important impacts on this
part of the heavy-duty emission
inventory (see Section I.E for more
details on Engine Operation and
Processes Contributing to Heavy-Duty
NOX Emission Inventory in 2045). As
discussed in Section II, many state and
local agencies have asked the EPA to
further reduce NOX emissions,
specifically from heavy-duty engines,
because such reductions will be a
critical part of many areas’ strategies to
attain and maintain the ozone and PM2.5
NAAQS. Several of these areas are
working to attain or maintain NAAQS in
timeframes leading up to and
immediately following the required
compliance dates of the proposed
standards, which underscores the
importance of the early introduction of
lower-emitting vehicles.
We are proposing an early adoption
incentive program that would recognize
the environmental benefits of loweremitting engines and vehicles entering
the fleet ahead of required compliance
dates for the proposed standards. Under
the proposed new interim provision in
40 CFR 1036.150(a)(2), this optional
program would allow manufacturers
who demonstrate early compliance with
the proposed MY 2027, or MY 2031 if
applicable, standards to generate more
NOX credits for the relevant early
compliance model years than under the
proposed ABT program for the model
years for which the standards are
applicable (described in Section IV.G).
1. Eligibility for Early Adoption
Incentives
In MYs 2024 through 2026,
manufacturers may choose to participate
in the proposed early adoption
incentive program by demonstrating
compliance with all of the proposed MY
2027 (or, alternatively, MY 2031)
standards and other requirements
specified in proposed 40 CFR
1036.205.667 Similarly, under proposed
Option 1, manufacturers may participate
in the proposed early adoption
incentive program in MYs 2027 through
667 See Section IV.G.1 for discussion on the
relationship of the FELFTP and demonstrating
compliance with all duty-cycle standards.
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2030 by demonstrating compliance with
all of the proposed Option 1 MY 2031
standards and other requirements. Early
adoption credits generated under
proposed 40 CFR 1036.150(a)(2) could
be used to comply with the proposed
NOX emission standards starting as
early as MY 2027 as further specified in
proposed 40 CFR part 1036, subpart H.
2. Calculating Credits Under the Early
Adoption Incentive Program
Our proposed early credit provisions
in 40 CFR 1036.150(a)(2) recognize the
benefits of early adoption of low-NOX
technologies in two ways. First, we
propose to reduce the declared FEL, for
purpose of calculating credits, to
provide appropriate credit for the
additional years of emissions assurance
that come with certifying to a longer
useful life. Second, we proposed to
apply a traditional credit multiplier to
further incentivize early adoption of
technologies that will meet our
standards. Our proposed multipliers
would be based on the current model
year relative to the model year of the
standards to which the engine is being
certified, with a larger multiplier for
meeting the MY 2031 requirements
before MY 2027.
To calculate credits under the early
adoption incentive program, we are
proposing a manufacturer would
multiply the engine family’s declared
FEL by a ratio of useful life period of the
current model year relative to the longer
useful life period of the model year to
which the engine family is certified.668
For example, a manufacturer certifying
a MY 2027 Heavy HDE to proposed
Option 1 MY 2031 standards would
multiply the declared FELFTP by the
ratio of 600,000 miles to 800,000 miles
(i.e., MY 2027 UL to MY 2031 UL for
Heavy HDE under proposed Option 1).
The manufacturer would then apply a
multiplier to calculate the total early
adoption credit for the engine family.
Equation IV–2 illustrates how the Eq.
1036.705–1 would be updated to
calculate early credits as proposed in 40
CFR 1036.150(a)(2). The proposed Early
Adoption Multiplier (ECM) values are
shown in Table IV–15.
668 This approach is similar to the early
compliance approach adopted by CARB in the 30Day Modifications to the HD Omnibus regulation.
See Appendix B–1 and Appendix B–2 available
online: https://ww2.arb.ca.gov/rulemaking/2020/
hdomnibuslownox.
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Where:
StdFTP = the FTP duty cycle NOX emission
standard, in mg/hp-hr, that applies for
engines not participating in the ABT
program
FEL = the engine family’s FEL for NOX, in
mg/hp-hr.
ULMY = the useful life, in miles, that applies
for engines not participating in the ABT
program in that model year.
UL = the useful life, in miles, for the standard
that applies for the applicable primary
intended service class.
WorkFTP = the total integrated horsepowerhour over the FTP duty cycle.
MilesFTP = the miles of the FTP duty cycle.
For Spark-ignition HDE, use 6.3 miles. For
Light HDE, Medium HDE, and Heavy HDE,
use 6.5 miles.
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Volume = the number of engines eligible to
participate in the ABT program within the
given engine family during the model year,
as described in the existing 40 CFR
1036.705(c).
EAM = early adoption multiplier based on
model year of the engine family and the
model year of the standard to which the
engine family is being certified. See Table
IV–15.
TABLE IV–15—PROPOSED EARLY ADOPTION MULTIPLIERS
Meet all
requirements
for model year
Engine family model year a
2024 through 2026 ..................................................................................................................
2024 through 2026 b ................................................................................................................
2027 through 2030 b ................................................................................................................
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b Early
2027
2031
2031
1.5
2.0
1.5
and FCEV could generate NOX emission credits as described in Section IV.I.2.ii, but would not be eligible for early adoption multipliers.
adoption multipliers for meeting MY 2031 standards would only apply under the two-step proposed Option 1.
Our proposal to reduce a
manufacturer’s declared FELFTP in the
early credit calculation would increase
the number of credits relative to the
general ABT credit calculation in
proposed 40 CFR 1036.705. We believe
it is appropriate to scale down the FEL
using the useful life ratio for all primary
intended service classes to reflect the
durability improvements needed to
meet the standards when the useful life
mileages differ. This adjustment is
particularly important to avoid negative
credit values when calculating early
credits for Heavy HDE in model years
2027 through 2030 under the two-step
approach of proposed Option 1 when
the proposed numeric value of the
standard at full useful life is lower than
the MY 2031 standard.669
We believe that the proposed 1.5 to
2.0 multipliers in the early adoption
incentive program appropriately balance
providing an incentive for
manufacturers to develop and introduce
lower-emitting technologies earlier than
required while also considering that the
credits could be used to produce higheremitting engines in later model years.
Our proposed multipliers would
encourage early introduction to augment
manufacturers’ longer-term flexibility in
product planning to meet the proposed
standards. As discussed in Section IV.G,
we are proposing credit life limits and
FEL caps to ensure that NOX emission
credits generated through the early
adoption incentive program do not
compromise the environmental benefits
expected from the proposal.
Specifically, our proposed NOX FEL
caps would ensure significant emission
reductions from all heavy-duty highway
engines compared to today’s products.
We have aligned both the compliance
requirements and numeric value of our
proposed early adoption multipliers
with the Early Compliance Credit
Multipliers included in the Omnibus for
MY 2024 and later. We believe that
aligning our approach with the CARB
program provides manufacturers with a
common set of requirements and
incentives for the early introduction of
lower emitting vehicles.670
669 For example, without an FEL adjustment, the
difference between the proposed NOX standard of
35 mg/hp-hr in MY 2027 through 2030 and an
otherwise credit-generating FEL in the range of 36
to 40 mg/hp-hr would be negative (i.e., 35 mg/hphr ¥ 40 mg/hp-hr = ¥ 5 mg/hp-hr).
670 We believe that aligning the proposed EPA
early adoption incentive program and the CARB
Early Compliance Credit Multipliers is useful for
manufacturers even inf the standards and other
requirement of the EPA final rule do not fully align
with the CARB Omnibus provisions.
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3. Requests for Comment on Early
Adoption Incentive Program
Our proposed approach would
incentivize manufacturers to produce
lower emitting vehicles prior to required
compliance dates by offering more
emission credits for early introduction
of these cleaner technologies. EPA
requests comment on all aspects of our
proposed early adoption incentive
program. Specifically, we are interested
in stakeholder feedback on our
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approach that engine families meet all
proposed MY 2027, or MY 2031 if
applicable, requirements in order to
participate in the early adoption
incentive program. The proposed
eligibility criteria would ensure that
products participating in the early
adoption incentive program not only
meet lower numeric levels of the
standards, but also maintain emission
control across a broad range of engine
operations and over a longer duration of
operational life, consistent with the
proposed requirements. Nevertheless,
we are aware that there may be aspects
of the proposed requirements that are
challenging to meet ahead of the
required compliance dates, and thus
EPA requests comment on any needed
flexibilities that we should include in
the early adoption incentive program in
the final rule.
We are also interested in stakeholder
feedback on the proposed numeric
values of the credit multipliers in the
early adoption incentive program;
commenters recommending alternative
numeric values for credit multipliers are
encouraged to include data supporting
why those values are appropriate. In
addition, we are interested in whether
EPA should further restrict the use of
NOX credits generated under the early
adoption incentive program. For
instance, we could consider finalizing a
shorter credit life for NOX emission
credits generated under the early
adoption incentive program. We could
also consider finalizing a cap on the
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number of engines with which a
manufacturer could generate early
adoption incentive credits, or a cap on
the number of credits per model year
that a manufacturer could generate.
Finally, we request comment on our
approach to align the requirements and
numeric values of the multipliers with
the Early Compliance Credit Multipliers
included in the Omnibus. In addition,
we are interested in stakeholder input
on whether EPA should adopt specific
provisions that incentivize
manufacturers to certify engine families
that meet the MY 2024 Omnibus
requirements.671 As described in
Section IV.G.6, we are proposing a
transitional credit option for MY 2024
through 2026 that is calculated relative
to the current standards. We may
consider a multiplier or other incentive
that reflects the CARB MY 2024
requirements being a step more
stringent than the current standards, but
less comprehensive than the proposed
MY 2027 requirements. For instance, in
MYs 2024 through 2026, EPA could
offer an early adoption multiplier of
1.25 for manufacturers certifying 50state engine families that meet all of the
requirements of the MY 2024 Omnibus
program. We request comment on
incentivizing adoption of the MY 2024
Omnibus requirements, including
suggested multipliers or other
approaches we should consider.
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I. Compliance Options for Generating
NOX Emission Credits From Electric
Vehicles
The number of heavy-duty electric
vehicles (EVs) in the form of hybrid
electric vehicles (HEVs), battery electric
vehicles (BEVs), and fuel cell electric
vehicles (FCEVs) in the heavy-duty
market today is a small percentage of
the total heavy-duty fleet based on
estimates from several
sources.672 673 674 675 However, growing
671 As noted in Section I.D, EPA is reviewing a
waiver request under CAA section 209(b) from
California for the Omnibus rule; if we were to grant
the waiver request for the CA Omnibus, then we
may consider in the final EPA rule ways to
incentivize manufacturers to produce engines that
meet the Omnibus requirements and are available
for sale outside of CA or other states that may adopt
the Omnibus.
672 North American Council for Freight Efficiency
‘‘Guidance Report: Viable Class 7⁄8 Electric, Hybrid
and Alternative Fuel Tractors‘‘, available online at:
https://nacfe.org/downloads/viable-class-7-8alternative-vehicles/.
673 UCS (2019) ‘‘Ready for Work: Now Is the Time
for Heavy-Duty Electric Vehicles‘‘; www.ucsusa.org/
resources/ready-work.
674 Nadel, S. and Junga, E. (2020) ‘‘Electrifying
Trucks: From Delivery Vans to Buses to 18Wheelers’’. American Council for an EnergyEfficient Economy White Paper, available online at:
https://aceee.org/white-paper/electrifying-trucksdelivery-vans-buses-18.
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numbers of these EV technologies are in
production, in demonstration projects,
or planned for production in the early
2020s (see Chapter 1.4 of the draft RIA
for more discussion). Forecasting
models and studies generally agree that
HEV, BEV, and FCEV production
volumes will grow, yet the predicted
rate of growth ranges widely across
various forecasts and partly depend on
the specific market segments and time
periods being evaluated, study
methodologies, as well as underlying
assumptions.676 677 678 Many ANPR
commenters asserted that EV
technologies would continue to grow as
part of the heavy-duty fleet; commenters
generally focused on projected growth
of BEVs based on their own production
plans and/or customer orders for their
products, although no specific data was
provided by commenters.679
In the ANPR for this action we
requested comment on any barriers or
incentives that EPA should consider to
better encourage emission reductions
from HEVs, BEVs, and FCEVs.680 Most
but not all ANPR commenters were
675 Smith, D. et al. (2019) ‘‘Medium- and HeavyDuty Electrification An Assessment of Technology
and Knowledge Gaps’’. Oak Ridge National
Laboratory and National Renewable Energy
Laboratory. ORNL/SPR–2020/7
676 Energy Information Association (2018)
‘‘Annual Energy Outlook; Table 50: Freight
Transportation Energy Use’’, available at: https://
www.eia.gov/outlooks/aeo/data/browser/#/?id=58AEO2018®ion=00&cases=ref2018&start=2016&end=2050&f=A&
linechart=ref2018-d121317a.6-58AEO2018∼ref2018-d121317a.11-58AEO2018∼ref2018-d121317a.17-58AEO2018∼ref2018-d121317a.22-58AEO2018∼ref2018-d121317a.28-58AEO2018∼ref2018-d121317a.33-58AEO2018&ctype=linechart&sid=ref2018d121317a.22-58-AEO2018∼ref2018-d121317a.1158-AEO2018∼ref2018-d121317a.33-58AEO2018&sourcekey=0.
677 Jadun, et al. (2017) ‘‘Electrification Futures
Study: End-Use Electric Technology Cost and
Performance Projections through 2050’’. Golden,
CO: National Renewable Energy Laboratory. NREL/
TP–6A20–70485. https://www.nrel.gov/docs/
fy18osti/70485.pdf.
678 Brooker et al. (2021) ‘‘Vehicle Technologies
and Hydrogen and Fuel Cell Technologies Research
and Development Programs Benefits Assessment
Report for 2020’’. Golden, CO: National Renewable
Energy Laboratory. NREL/TP–5400–79617. https://
www.nrel.gov/docs/fy21osti/79617.pdf.
679 For example, see Comments of Tesla Inc.
‘‘Control of Air Pollution from New Motor Vehicles:
Heavy-Duty Engine Standards, Docket No. EPA–
HQ–OAR–2019–0055, 85 Fed. Reg. 3306 (Jan. 21,
2020).’’ Docket EPA–HQ–OAR–2019–0055–0268.;
Comments of Rivian. ‘‘Comments on the Control of
Air Pollution From New Motor Vehicles: HeavyDuty Engine Standards Advanced Notice of
Proposed Rulemaking (EPA–HQ–OAR–2019–0055;
FRL–10004–16– OAR).’’ Docket EPA–HQ–OAR–
2019–0055–0272.; Comments of Volvo Group.
‘‘Comments of the Volvo Group; U.S. EPA Cleaner
Trucks Initiative Advanced Notice of Proposed
Rulemaking.’’ Docket EPA–HQ–OAR–2019–0055–
0463.
680 85 FR 3306, January 21, 2020.
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generally supportive of EPA following
approaches used in the past of offering
emission credits and credit multipliers
for EV technologies.681 Commenters also
noted that making credits in an ABT
program available for EV technologies,
particularly credits available prior to
MY 2027, would provide manufacturers
with flexibility by providing additional
time to develop the technologies to
comply with the proposed emission
standards.682 However, under the
current criteria pollutant program,
manufacturers do not have a pathway to
generate NOX emission credits for HEVs,
BEVs, or FCEVs. For BEVs and FCEVs,
current 40 CFR 86.016–1(d)(4) stipulates
that these technologies may not generate
NOX emission credits, and for HEVs,
there has historically not been a test
procedure available to demonstrate NOX
emission performance of the
technologies (see Sections III.A and III.B
for discussion on the current regulatory
provisions specific to heavy-duty
electric vehicles, and test procedures for
HEVs, respectively).683 We outline in
the subsections that follow how we
propose to address these barriers to
generating NOX emission credits for
HEVs, and, separately, BEVs or FCEVs.
EPA is proposing to allow HEVs to
generate NOX emission credits based on
681 For example, see Comments of Tesla Inc.
‘‘Control of Air Pollution from New Motor Vehicles:
Heavy-Duty Engine Standards, Docket No. EPA–
HQ–OAR–2019–0055, 85 Fed. Reg. 3306 (Jan. 21,
2020).’’ Docket EPA–HQ–OAR–2019–0055–0268.;
Comments of Rivian. ‘‘Comments on the Control of
Air Pollution From New Motor Vehicles: HeavyDuty Engine Standards Advanced Notice of
Proposed Rulemaking (EPA–HQ–OAR–2019–0055;
FRL–10004–16– OAR).’’ Docket EPA–HQ–OAR–
2019–0055–0272.; Comments of Volvo Group. ’’
Comments of the Volvo Group; U.S. EPA Cleaner
Trucks Initiative Advanced Notice of Proposed
Rulemaking.’’ Docket EPA–HQ–OAR–2019–0055–
0463.; Comments of Edison Electric Institute.
‘‘Comments of the Edison Electric Institute on the
U.S. Environmental Protection Agency’s Advanced
Notice of Proposed Rulemaking Control of Air
Pollution from New Motor Vehicles: Heavy-Duty
Engine Standards.’’ Docket EPA–HQ–OAR–2019–
0055–0293.; Note that one commenter did not
support credit multipliers, see Comments of Eaton.
‘‘Eaton Comments to EPA Control of Air Pollution
from New Motor Vehicles: Heavy-Duty Engine
Standards Docket No. EPA–HQ–OAR–2019–0055.’’
Docket EPA–HQ–OAR–2019–0055–0452.
682 Tesla Inc. ‘‘Control of Air Pollution from New
Motor Vehicles: Heavy-Duty Engine Standards,
Docket No. EPA–HQ–OAR–2019–0055, 85 Fed. Reg.
3306 (Jan. 21, 2020).’’ Docket EPA–HQ–OAR–2019–
0055–0268.; Rivian. ‘‘Comments on the Control of
Air Pollution From New Motor Vehicles: HeavyDuty Engine Standards Advanced Notice of
Proposed Rulemaking (EPA–HQ–OAR–2019–0055;
FRL–10004–16– OAR).’’ Docket EPA–HQ–OAR–
2019–0055–0272.; Volvo Group. ‘‘Comments of the
Volvo Group; U.S. EPA Cleaner Trucks Initiative
Advanced Notice of Proposed Rulemaking.’’ Docket
EPA–HQ–OAR–2019–0055–0463.
683 40 CFR 86.016–1(d)(4) states: ‘‘Electric heavyduty vehicles may not generate NOX or PM
emission credits. Heavy-duty vehicles powered
solely by electricity are deemed to have zero
emissions of regulated pollutants.’’
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their near-zero tailpipe emissions and
because they provide an opportunity for
manufacturers to develop and refine
transferable technologies to BEVs and
FCEVs (e.g., batteries, electric motors).
We are proposing to allow BEVs and
FCEVs to generate NOX emission credits
because of the zero-tailpipe emissions
performance of these technologies and
after consideration of ANPR
comments.684 We are further proposing
to allow manufacturers to generate BEV
and FCEV NOX emission credits starting
in MY 2024 in response to ANPR
comments concerning the importance of
such credits in providing manufacturers
with flexibility in their product
planning. Some ANPR comments also
supported emission credit multipliers
for HEVs, BEVs, and FCEVs.685 In
developing our proposal, we considered
whether to provide credit multipliers for
these technologies in the early years of
the proposed program; however, we are
choosing not to propose NOX emission
credit multipliers for HEVs, BEVs, or
FCEVs due to the potential emission
impacts of the use of credit multipliers
and the current state of technology
development and implementation (see
Section IV.I.4 for more details on this
topic).686 The subsections that follow
discuss: (1) How manufacturers can
certify HEV, BEVs, and FCEVs to the
proposed criteria pollutant standards,
(2) proposed requirements for
generating NOX emission credits for
these technologies, (3) potential options
for how EPA could approach NOX
emission credits from BEVs and FCEVs
in the long-term (e.g., post-MY 2031),
and (4) our reasoning for not proposing
credit multipliers for NOX emission
credits generated from HEVs, BEVs, or
FCEVs.
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1. Certification Provisions for
Generating NOX Emission Credits From
Electric Vehicles
As outlined in Section III.A, we are
proposing to clarify in proposed 40 CFR
1036.101(b) that manufacturers may
optionally test the hybrid engine and
684 As noted in Section III.A, our proposal for
how manufacturers could generate NOX emissions
credits from BEVs and FCEVs would be available
under any of the regulatory options that we are
considering for revised NOX standards.
685 Rivian. ‘‘Comments on the Control of Air
Pollution From New Motor Vehicles: Heavy-Duty
Engine Standards Advanced Notice of Proposed
Rulemaking (EPA–HQ–OAR–2019–0055; FRL–
10004–16– OAR).’’ Docket EPA–HQ–OAR–2019–
0055–0272.; Volvo Group. ‘‘Comments of the Volvo
Group; U.S. EPA Cleaner Trucks Initiative
Advanced Notice of Proposed Rulemaking.’’ Docket
EPA–HQ–OAR–2019–0055–0463.
686 As noted in Section IV.I.4, BEVs and FCEVs
would not be eligible for Early Adoption Incentive
credit multipliers (see Section IV.H for details of
Early Adoption Incentives).
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powertrain together, rather than testing
the engine alone; this option would
allow manufacturers to demonstrate
emission performance of the hybrid
technology that are not apparent when
testing the engine alone.687 To generate
NOX emission credits with a hybrid
engine or hybrid powertrain,
manufacturers would conduct the
emission testing described in Section
IV.I.2.i and apply the results as
specified for the proposed engine ABT
program discussed in Section IV.G.
Similarly, we propose to clarify the
procedures for certifying BEVs and
FCEVs to criteria emission standards. As
discussed in Section III.A, we are
proposing to consolidate criteria
pollutant and GHG emission
certification requirements in 40 CFR
part 1037 for BEVs and FCEVs with a
GVWR over 14,000 pounds, as specified
in the current 40 CFR 1037.1 and
proposed 40 CFR 1037.102.688 As noted
in the introduction to this Section IV.I,
we are also proposing that BEVs and
FCEVs may generate NOX emission
credits, as specified in proposed 40 CFR
1037.616. Manufacturers choosing to
participate in the NOX ABT program
would be required to conduct testing to
measure work produced over a defined
duty-cycle test, and either useable
battery energy for BEVs or fuel cell
voltage for FCEVs (see Section IV.I.2 for
details). Manufacturers would generate
vehicle emissions credits, which would
then be fungible between vehicle and
engine ABT programs, such that NOX
credits generated through the vehicle
program could be applied to the
proposed engine ABT program
described in Section IV.G.689 See
Sections IV.G.2, IV.G.3, IV.G.4, and
IV.G.6 for details on proposed
limitations on the use of NOX emission
credits, including NOX emission credits
generated from BEVs or FCEVs, within
the engine ABT program, as specified in
proposed 40 CFR 1036.741. Based on
proposed 40 CFR 1037.102(b)(1) and
proposed 40 CFR 1036.741, NOX
emission credits generated by BEVs or
FCEVs would be restricted to use in the
CI engine averaging set in which those
credits are generated; further below we
request comment on this approach.
687 We
are also proposing to update the definition
of ‘‘engine configuration’’ in 40 CFR 1036.801 to
clarify that an engine configuration would include
hybrid components if it is certified as a hybrid
engine or hybrid powertrain.
688 As specified in proposed 40 CFR
1037.102(b)(1), we are proposing that manufacturers
apply the Light HDE provisions to Light HDV, apply
the Medium HDE provisions to Medium HDV, and
apply the Heavy HDE provisions to Heavy HDV.
689 As described in proposed 40 CFR 1036.705
and 1036.741.
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In developing our proposed approach
of a vehicle certification pathway for
BEV and FCEV criteria pollutant
requirements, we considered two
options: vehicle certification or
powertrain certification. We are
proposing to allow vehicle
manufacturers, rather than powertrain
manufacturers, to generate vehicle
credits for BEVs or FCEVs because the
vehicle certification pathway is already
utilized for certifying BEVs and FCEVs
to GHG standards, and thus would
require fewer resources to implement
and carryout for both manufacturers and
EPA’s certification program. We
recognize that under our proposed
approach powertrain manufacturers
would need to partner with vehicle
manufacturers in order to obtain an EPA
certificate, and that EMA commented on
the proposed CARB HD NOX Omnibus
regulation that powertrain
manufacturers, not vehicle
manufacturers, should generate NOX
credits generated from zero tailpipe
emission vehicles.690 We further
recognize that the final CARB HeavyDuty NOX Omnibus Regulation includes
a powertrain certification pathway for
BEVs and FCEVs, rather than a vehicle
certification pathway. EPA believes that
this incomplete alignment with the
CARB Omnibus program would be
minor and minimally disruptive to
manufacturers since under the CARB
Omnibus program NOX credits can be
generated from BEVs and FCEVs only
through MY 2026.691 Further, we note
that this concern does not apply to
vertically integrated powertrain
manufacturers and that non-vertically
integrated powertrain manufacturers
could develop their business
arrangements with the vehicle
manufacturers such that NOX credits are
transferred to the powertrain
manufacturer.
On balance, EPA believes that the
vehicle certification pathway for BEVs
and FCEVs leads to a lower burden to
manufacturers and EPA’s certification
program, and thus is the preferable
option. Immediately below we request
comment on our proposed approach and
broader concepts related to NOX
690 California Air Resources Board, Responses to
Comments on the Environmental Analysis for the
Proposed Heavy-Duty Engine and Vehicle Omnibus
Regulation and Association Amendments. EMA
Comment on CARB Omnibus (see p. 132 of pdf at
https://ww3.arb.ca.gov/regact/2020/
hdomnibuslownox/res20–23attbrtc.pdf).
691 Under the Omnibus, at the end of MY 2026
NOX credits can no longer be generated from BEVs
and FCEVs, and existing NOX credits from BEVs
and FCEVs can no longer be used, and thus the lack
of alignment between the CARB and proposed EPA
certification pathways for these technologies is only
for a few model years.
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emission credits for HEVs, BEVs, and
FCEVs.
We request comment on the general
proposed approach of allowing HEVs,
BEVs and FCEVs to generate NOX
credits, which can then be used in the
heavy-duty ABT program. We also
specifically request comment on our
proposal to allow BEV and FCEV
vehicle manufacturers to generate
vehicle emission credits for NOX. We
further request comment on whether
and how EPA could extend the
opportunity to generate NOX engine
emission credits to other manufacturers
in the BEV and FCEV production
process (e.g., non-vertically integrated
powertrain manufacturers in addition to
or in lieu of vehicle manufacturers). In
addition, we request comment on our
proposed approach to limit the use of
NOX emission credits generated from
BEV or FCEVs to the Light HDE,
Medium HDE and Heavy HDE averaging
sets in which they are generated. In
particular, we are interested in
stakeholder input on allowing NOX
emission credits generated by BEVs or
FCEVs in the Light HDE or Medium
HDE averaging sets to be used in SI
engine averaging sets.
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2. Electric Vehicle Testing and Other
Requirements for Generating NOX
Emission Credits
Similar to our approach for CI and SI
engine manufacturers, EPA is proposing
that manufacturers of HEVs, BEVs, and
FCEVs would submit test data at the
time of certification to support their
calculation of NOX emission credits.
Manufacturers would calculate the
value of NOX emission credits generated
from HEVs, BEVs, or FCEVs using the
same equation provided for engine
emission credits (see Equation IV–1 in
Section IV.G.1). This equation relies on
three key inputs: (1) The engine family’s
FEL for NOX, in mg/hp-hr, (2) work
produced over the FTP duty-cycle, and
(3) useful life mileage of the engine.
Immediately below we describe how
manufacturers would generate these
three key inputs for HEVs, BEVs, and
FCEVs, respectively.
i. Hybrid Electric Vehicle Testing for
NOX Emission Credits
For HEVs, we are proposing that
starting in MY 2023 manufacturers
could use powertrain testing procedures
to certify hybrid configurations to
criteria pollutant standards (see Section
III.B.2 for more discussion on our
proposal to allow powertrain testing for
hybrid engines and powertrains).692
692 As described in Section III.B.2, in a previous
rulemaking we included an option for
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Manufacturers would generate the
engine family’s FEL for NOX, in mg/hphr and work produced over the FTP
duty-cycle using the powertrain test
procedure for the FTP duty-cycle, as
specified in the current 40 CFR
1036.510. By using the powertrain
testing protocol, manufacturers could
demonstrate NOX emissions
performance of their hybrid powertrain
technology and, where appropriate,
generate NOX emission credits under
the proposed ABT program described in
Section IV.G. Manufacturers would
complete their NOX credit calculation
using the useful life mileage of the
hybrid engine and powertrain
configuration. As discussed in Section
IV.A.3, we are proposing that hybrid
engine and powertrain configurations
certify to the same useful life
requirements as the conventional engine
that would typically be installed in the
vehicle in order to provide truck owners
and operators with similar assurance of
durability regardless of the powertrain
configuration they choose.
ii. Battery and Fuel Cell Electric Vehicle
Testing Requirements for NOX Emission
Credits
We are proposing for the first input
into the NOX emission credit calculation
(NOX FEL for the engine family) that
BEV and FCEV manufacturers would
declare an FEL for NOX, in mg/hp-hr
that represents the NOX emission
standards that the vehicle will meet
throughout useful life, as stated in
proposed 40 CFR 1037.616(a)(2). For the
second input (work produced over the
FTP duty-cycle), we are proposing that
manufacturers would use data generated
by a powertrain test procedure for a
series of duty-cycle tests (multicycle
test, MCT) (see Section III.B and
proposed 40 CFR 1037.552 and
1037.554 for details on the MCT for
BEVs and FCEVs, respectively). One of
the duty-cycle tests included in each
MCT is the FTP, which provides the
necessary input to the credit calculation
(see Section IV.I.2.iii for additional
information on data generated by the
MCT). The third input (useful life
mileage) is discussed in Section IV.A.3
and specified in proposed 40 CFR
1037.102(b)(2). Briefly, we are
proposing that BEV and FCEV
manufacturers meet the useful life
period of an equivalent engine-based
service class. As discussed in Section
manufacturers to use powertrain test procedures to
certify a hybrid powertrain to the FTP and SET
greenhouse gas engine standards; under this
rulemaking we are proposing to allow
manufacturers to use powertrain test procedures to
certify hybrid powertrains to the proposed FTP,
SET, and LLC criteria emission standards.
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IV.A.3, we believe that current data
support BEV and FCEV technologies
being capable of meeting the same
useful life requirements of CI engines in
the MY 2027 and beyond timeframe.693
We further believe that this approach
provides truck owners and operators
with equivalent durability expectations
regardless of the powertrain they
choose.
iii. Battery and Fuel Cell Electric
Vehicle Durability Requirements for
NOX Emission Credits
The MCTs for BEVs and FCEVs would
provide results that include work
produced over the FTP duty-cycle, as
well as initial useable battery energy
(UBE) for BEVs, and initial fuel cell
voltage (FCV) for FCEVs.694 These
additional measures (UBE and FCV)
would provide information critical to
understanding the durability of the BEV
or FCEV. BEVs and FCEVs must be
durable throughout the useful life
period to which they are certified in
order to provide the zero-tailpipe
emissions performance for which they
are generating NOX credits. For
instance, if the batteries or fuel cells of
a BEV or FCEV are only capable of
propelling the vehicle through one half
of the certified useful life, and thus the
BEV or FCEV can only travel half of the
miles used to calculate the NOX credits
being generated, then the remaining half
of the NOX emission credits could be
used by manufacturers to produce
higher emitting internal combustion
engines without actually achieving the
real-world emission reductions from a
BEV or FCEV being used for the full
useful life. In other words, the zerotailpipe emission performance of a BEV
or FCEV could turn out to be illusory if
the BEV or FCEV is unable to operate,
and is thereby unable to achieve zero
tailpipe emission performance, for its
full useful life. Where BEVs or FCEVs
are used to generate emission credits
and thereby enable higher-emitting
vehicles to be produced, it is especially
important for the manufacturer to
provide an assurance that the BEV or
FCEV will be durable for the full useful
life period.
693 As described in Section IV.A and specified in
proposed 40 CFR 1037.102(b)(2), prior to MY 2027,
manufacturers choosing to generate NOX emission
credits with BEVs or FCEVs would apply the useful
life periods specified in the current 40 CFR 86.001–
2.
694 Useable battery energy is defined as the energy
capacity of the battery less any energy the
manufacturer determines is necessary for protecting
the battery (e.g., thermal management). Fuel cell
voltage is defined as voltage measured when
current is between 55 percent–65 percent of rated
stack current.
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To ensure that BEV and FCEV NOX
credits are calculated accurately and
reflect the environmental benefit of
vehicles with zero tailpipe emissions
over their full useful life, we are
proposing that in MY 2024 and beyond,
BEVs and FCEVs used to generate NOX
emission credits must meet certain
durability requirements. As specified in
proposed 40 CFR 1037.102(b)(3), BEV or
FCEV manufacturers would measure
UBE or FCV at the start of useful life
using the MCT procedures in proposed
40 CFR 1037.552 or 1037.554,
respectively. BEV manufacturers could
then attest, in lieu of demonstrating,
that UBE remains at 70 percent or
greater of the initial value throughout
useful life. FCEV manufacturers could
similarly attest, in lieu of
demonstrating, that FCV remains at 80
percent or greater of the initial value
throughout useful life. We recognize
that BEV and FCEV technologies, and
the batteries and fuel cells that power
them, are in relatively nascent periods
of development. Although we are
proposing that starting in MY 2024
manufacturers must maintain the same
percentage of UBE or FCV throughout
useful life regardless of model year, the
useful life periods are shorter in the
proposed earlier model years.
Specifically, the useful life period over
which manufacturers must demonstrate,
or attest, that UBE or FCV will be
maintained at or above the proposed
percentages are shorter for MYs 2024
through 2026 and increase for MYs 2027
through 2030, with a further increase for
MYs 2031 and later (see proposed 40
CFR 1037.102(b)(2); see Section IV.A for
our proposed useful life periods). We
are not proposing a minimum
requirement for UBE or FCV (i.e.,
manufacturers can design their products
with an initial UBE or FCV value of
their choosing). Further, there are
multiple approaches that manufacturers
could choose to use to meet the
proposed requirements for UBE and
FCV. For instance, manufacturers could
choose to design the battery or fuel cell
in their product to have a larger capacity
at the start of the vehicle life and limit
the extent to which the initial capacity
is available for use; as the battery or fuel
cell ages, the manufacturer could design
the product to make more of the battery
or fuel cell capacity available for use,
and thereby maintain the same percent
of UBE or FCV.695 Another approach
that could be taken is the manufacturer
695 As specified in 40 CFR 1037.552 and
1037.554, manufacturers may declare a UBE or FCV
lower than the measured value in order to account
for degradation over useful life; however, the UBE
or FCV available for operating the vehicle must be
at least the value that is declared.
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could declare a UBE or FCV that is
lower than the result from running the
respective test procedures. This
approach would give the user access to
the full UBE or FCV, but the
manufacturer would only be
accountable for meeting the
requirements in 40 CFR 1037.102(b)(3)
for the value that they declared.
Alternatively, a manufacturer could
choose to include battery or fuel cell
maintenance or replacement as part of
critical emission-scheduled
maintenance; manufacturers choosing
this option would need to demonstrate
that the maintenance is reasonably
likely to be done on in-use vehicles, as
specified in the current 40 CFR
1037.125(a). As described in Section
IV.I.2.iv, we are requesting comment on
whether we should require
manufacturers who choose this option
to ensure that the maintenance is
reasonably likely to be done by
providing the maintenance free of
charge and clearly stating so in their
maintenance instructions, per the
current 40 CFR 1037.125(a)(3).
We believe the proposed battery and
fuel cell durability requirements are
necessary to provide assurance that
vehicles with these technologies would
continue to provide the zero-tailpipe
emissions performance throughout the
useful life for which they are given
credits. Our proposed approach for UBE
and FCV as measures of durability
builds on the ZEP Certification
requirements and test procedures
developed by CARB, work on light-duty
vehicle battery durability under the
United Nations Economic Commission
for Europe (UNECE) Electric Vehicles
and the Environment (EVE) Working
Group for the Working Party on
Pollution and Energy, and work on fuel
cell durability by DOE.696 697 698 699 EPA
696 California Air Resources Board. ‘‘Attachment
C: California Standards and Test Procedures for
New 2021 and Subsequent Model Heavy-Duty ZeroEmissions Powertrains‘‘, available at: https://
ww2.arb.ca.gov/sites/default/files/barcu/regact/
2019/zepcert/froattc.pdf (last accessed September
20, 2021); see Section D for details of CARB rated
energy capacity test procedure requirements.
697 Informal Working Group (IWG) on Electric
Vehicles and the Environment (EVE). (July 2021)
Proposal for a new UN GTR on In-vehicle Battery
Durability for Electrified Vehicles. Available at:
https://wiki.unece.org/download/attachments/
128420965/Based%20on%20GRPE-8309%208%209%20July
%202021%20EC%20US%20proposal.docx?api=v2
(last accessed August 6, 2021).
698 Adams, J. (2020) DOE H2 Heavy Duty Truck
Targets. Available at: https://www.energy.gov/sites/
prod/files/2020/02/f71/fcto-compressed-gas-storage
-workshop-2020-adams.pdf (last accessed on
August 5, 2021).
699 DOE. 2020. FC135: FC–PAD: Fuel Cell
Performance and Durability Consortium. Available
at: https://www.hydrogen.energy.gov/pdfs/
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believes the proposed battery and fuel
cell durability requirements for BEVs
and FCEVs would not only provide
necessary assurance of zero-tailpipe
emission performance for emission
credit calculations, but would also help
to ensure consistency in product quality
as these technologies become
increasingly available in larger portions
of the heavy-duty fleet. Consistent
product quality is critical not only for
potential purchasers to have confidence
in selecting BEVs and FCEVs for use in
their business, but also for ensuring
continued environmental benefits from
the technologies throughout their use in
the field. We further believe that basing
our proposal on the approach being
developed for light-duty technologies
allows manufacturers to leverage the
research and experience of the lightduty industry. The proposed
percentages for UBE durability over
useful life are drawn from comparable
percentages for light-duty battery
durability UBE under the UNECE
EVE.700 Similarly, the proposed
percentages for FCV durability are
drawn from DOE targets for fuel cell
durability in heavy-duty vehicles.701 702
We also note that at least one BEV bus
manufacturer currently provides
warranty coverage for their battery
degrading below 80 percent of initial
capacity.703 As discussed at the end of
this subsection, we request comment on
whether these percentages are
appropriate for MY 2024 and later
heavy-duty vehicles, and whether we
should finalize different percentages for
BEVs and FCEVs prior to MY 2027.
review20/fc135_borup_weber_2020_o.pdf (last
accessed August 20, 2021).
700 See Table 1 (Battery Energy based (SOCE)
MPR) of Informal Working Group (IWG) on Electric
Vehicles and the Environment (EVE). (July 2021)
Proposal for a new UN GTR on In-vehicle Battery
Durability for Electrified Vehicles. Available at:
https://wiki.unece.org/download/attachments/
128420965/Based%20on%20GRPE-8309%208%209%20July%202021%20
EC%20US%20proposal.docx?api=v2 (last accessed
August 6, 2021).
701 Adams (2020) DOE H2 Heavy Duty Truck
Targets. Available at: https://www.energy.gov/sites/
prod/files/2020/02/f71/fcto-compressed-gas-storage
-workshop-2020-adams.pdf (last accessed on
August 5, 2021).
702 Hydrogen and Fuel Cell Technologies Office
(2014) DOE Technical Targets for Fuel Cell Transit
Buses. Available at: https://www.energy.gov/eere/
fuelcells/doe-technical-targets-fuel-cell-transitbuses. (last accessed on August 5, 2021).
703 Blue Bird. (2019) Standard Limited Warranty.
Available in the docket for this rule EPA–HQ–
OAR–2019–0055.
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iv. Alternatives Considered and
Requests for Comment on Battery
Electric and Fuel Cell Electric Vehicle
Testing and Durability Requirements for
NOX Emission Credits
EPA recognizes that requiring BEV
and FCEV manufacturers to run the
MCT to measure work produced over
the FTP duty cycle and to measure UBE
and FCV places an additional burden on
manufacturers who choose to generate
NOX emission credits. We considered
two alternative data sources for work
produced over the FTP duty cycle in
order to allow BEV and FCEV
manufacturers to calculate NOX
emission credits: (1) EPA could assume
FTP work based on BEVs and FCEVs
performing comparable work to CI and
SI heavy-duty engines in the same
engine service class, or (2) EPA could
modify the GEM model to calculate
work performed by electric motors. EPA
believes that both alternative options
would provide less accurate
assessments of FTP-work than our
proposed approach due to variability
between different powertrains. We
believe the value of the greater accuracy
of our proposed approach justifies the
additional test burden to manufacturers.
Similarly, in addition to the proposed
70 percent UBE and 80 percent FCV
durability provisions, we considered
two alternative approaches for
evaluating battery and fuel cell
durability. Under the first alternative
manufacturers would measure battery
energy consumption using a battery
bench test during which the battery
would be depleted at a constant rate.
While this option would have a lower
test burden for manufacturers, depleting
the battery at a constant rate would not
provide information on useable battery
energy under realistic driving
conditions. The second alternative
durability approach we considered was
for manufacturers to measure UBE or
FCV by driving their BEV or FCEV on
a chassis dynamometer. While this
option would provide data that is
slightly more reflective of UBE or FCV
during realistic driving conditions due
to the inclusion of the full vehicle, it
would result in a much higher test
burden for manufacturers given the
limited number of heavy-duty chassis
dynamometers available for conducting
this type of testing. Ultimately, we
believe that our proposed powertrain
test method for measuring UBE (for
BEVs) or FCV (for FCEVs) would
provide assurance when calculating
NOX emission credits that the
environmental benefits of zero tailpipe
emission technologies would be
maintained throughout useful life,
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without imposing undue manufacturer
test burden.
We request comment on our proposed
approach, along with the suggested
alternatives and other possible
approaches for demonstrating the
amount of work performed on the FTP
duty-cycle by BEVs and FCEVs, as well
as measuring UBE or FCV. We also
request comment whether EPA should
adopt different percentages than 70 and
80 percent, respectively, for the required
percentage of UBE and FCV remaining
at the end of the useful life period for
the NOX emission credit calculation. We
are also interested in input on whether
manufacturers who choose to include
battery or fuel cell scheduled
maintenance or replacement as part of
critical emission-related maintenance
during the useful life period should be
required to provide the maintenance
free of charge and clearly state that in
their maintenance instructions, per the
current 40 CFR 1037.125(a)(3) (i.e.,
rather than choosing any of the
conditions listed in current 40 CFR
1037.125(a), manufacturers including
battery or fuel cell maintenance during
the useful life period would be required
to satisfy current 40 CFR
1037.125(a)(3)). We recognize that
battery or fuel cell maintenance during
the useful life period may be costly, and
thus it may be necessary for
manufacturers to provide the
maintenance free of charge in order to
ensure that the maintenance is
reasonably likely to occur in-use and the
vehicle continues to provide the zerotailpipe emissions performance over the
useful life period for which it is
generating NOX credits. We are
especially interested in comments and
data on battery and fuel cell durability,
and information on how manufacturers
providing battery or fuel cell
maintenance free of charge during the
proposed useful life periods could
impact the upfront purchase price of the
vehicles.
We also request comment on whether
to require manufacturers to make
readily available to the operator onboard
the vehicle a reading of the percent
remaining UBE (for BEVs) or FCV (for
FCEVs) relative to the value at the time
of certification (e.g., 85 percent UBE
relative to 100 percent UBE at the time
of certification). Such information could
support an understanding of UBE and
FCV throughout useful life for both EPA
and users but may be an additional
burden for manufacturers. For instance,
manufacturers could choose to display
the remaining percentage of UBE or FCV
on the dashboard or make the reading
available through a generic scan tool.
Manufacturers choosing to generate
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NOX emission credits would measure
initial UBE or initial FCV using the
same MCT for certification; however,
manufacturers could then utilize
onboard vehicle sensors and an
algorithm of their design (based on
battery or fuel cell durability test data or
good engineering judgment) to
determine UBE (for BEVs) or FCV (for
FCEVs) during vehicle operation. Under
this option, manufacturers at the time of
certification could choose to
demonstrate or attest to the accuracy of
their onboard vehicle sensor
measurements combined with an
algorithm, and EPA could measure UBE
and FCV during any confirmatory
testing.704 As an alternative option, EPA
could require manufacturers to provide
data at the time of certification showing
the accuracy of their algorithm. We
believe that information on the
remaining UBE or FCV would provide
owners an understanding of battery and
fuel cell durability over time. We further
believe that an understanding of battery
and fuel cell durability would allow
users to identify unexpected battery or
fuel cell degradation and plan for
repairs in a manner that minimizes
downtime. We encourage commenters
to provide input on utility and
feasibility of displaying, or otherwise
making available to the operator, the
percent remaining UBE or FCV, and
whether such information would
support BEV or FCEV maintenance and
repair in the field.
3. Options for Long-Term Treatment of
Emission Credits for Electric Vehicles
We are proposing to recognize the
NOX emission benefits of HEVs, BEVs,
and FCEVs by allowing these
technologies to generate NOX emission
credits. At the same time, we recognize
that NOX emission credits from HEV,
BEV, and FCEV technologies would
enable manufacturers to use these
credits to produce some CI and SI
engines with higher NOX emissions. We
are proposing to limit the potential
impacts of this approach with revised
FEL caps, which restrict how much CI
and SI engines could exceed the NOX
emission standard by relying on NOX
credits (see Section IV.G.3 for details on
our proposed FEL caps). Even with this
restriction, there is the potential for a
greater portion of CI engines to emit up
to the level of the FEL cap due to NOX
704 As described in Section IV.I.2.iii and specified
in the proposed 40 CFR 1037.205(q), manufacturers
could attest, in lieu of demonstrating, that UBE or
FCV remains at or above the specified percentage
of the initial value through useful life, in addition
to attesting or demonstrating the accuracy of their
algorithm for calculating UBE or FCV throughout
useful life.
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emission credits generated from BEVs or
FCEVs relative to HEVs due to the zero
emissions tailpipe performance of BEVs
and FCEVs.705 We therefore believe it is
important to consider what impact NOX
emission credits generated from BEVs
and FCEVs might have on the NOX
emission reductions expected from the
proposed rulemaking and to evaluate
potential restrictions for NOX emission
credits from BEVs and FCEVs.
In the final rule or other future
rulemakings, it may be appropriate to
restrict NOX emission credits from BEVs
and FCEVs in the longer term (e.g.,
beyond MY 2031).706 Long-term
adjustments to the proposed NOX
emission credit provisions for BEVs and
FCEVs could include any of the
following options: (1) Sunsetting BEV
and FCEV NOX emission credits, (2)
setting NOX emission standards for
engines with consideration of the
availability of BEV and FCEV
technologies, or (3) further restricting
the use of NOX emission credits from
BEVs and FCEVs. We discuss each of
these options immediately below and
request stakeholder input on the
appropriateness of each for the final rule
or future rules.
Under the first option, we would
sunset, i.e., end, the generation and use
of NOX emission credits for BEVs and
FCEVs after a specified period of time
(e.g., ten years). Doing so would allow
EPA to recognize the zero emission
tailpipe benefits of BEVs and FCEVs as
they transition into mainstream
technologies in the heavy-duty market,
and later revert back to a more limited
scope of flexibilities for manufacturers
to meet NOX emission standards within
CI engine averaging sets. We may adopt
BEV and FCEV NOX emission credit
sunset provisions in the final rule, and
we request comment on both the broad
approach of sunsetting NOX emission
credits for BEVs and FCEVs, as well as
how EPA could determine a specific
time period or other metric (e.g.,
percentage of manufacturer sales that
are BEVs or FCEVs, percentage of U.S.
heavy-duty fleet that are BEVs or
FCEVs) for ending NOX emission credit
generation and use for BEVs and FCEVs.
705 As noted in Section IV.I.1 and specified in
proposed 40 CFR 1037.102(b)(1) and 40 CFR
1036.741, we are proposing that NOX emission
credits generated from BEVs and FCEVs may only
be used within Light HDE, Medium HDE and Heavy
HDE averaging sets. We are requesting comment on
whether to allow NOX emission credits generated
by BEVs or FCEVs to be used for the SI engine
service class, but do not expect NOX emission
credits from BEVs and FCEVs to result in higheremitting SI engines under our proposed approach.
706 We use MY 2031 as an example here; we may
finalize one or more of the options presented in this
Section IV.I.3 for an earlier or later model year (see
Section XI.C for more discussion).
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Under the second option, we could
establish or revise the numeric level of
the NOX emission standards based in
part on the availability of EV technology
in the baseline fleet or in projected
compliance options.707 If, for example,
the BEV and FCEV technologies were
projected to reach a greater degree of
market penetration than our current
projections, we could incorporate that
level of BEV and FCEV penetration into
a calculation of an appropriate
numerical standard to represent the
combined benefits of achieving NOX
control from engines along with zero
tailpipe NOX emissions from BEV and
FCEV technologies. Depending on
achieved and forecasted future
penetration rates and EPA decisions in
the rulemaking, this option could lead
to a more stringent NOX emission
standard that would be achieved only if
manufacturers develop and produce a
certain number of powertrain
technologies with zero-tailpipe NOX
emissions. We request comment on both
the broad principle of factoring BEV and
FCEV penetration into an assessment of
the feasibility of NOX emission
standards in the final rule, or future
rules, as well as data and methods that
EPA could use to appropriately forecast
market penetration levels and analyze
cost and emissions impacts.
Under the third option, we could
further restrict the generation and/or use
of NOX emission credits from BEVs and
FCEVs. Such restrictions could take one
or more of the following forms. First, we
could restrict NOX emission credits for
BEVs and FCEVs to those powertrains
that meet certain performance standards
(e.g., an energy efficiency standard).
Alternatively, we could restrict the use
of NOX emission credits from BEVs and
FCEVs to a shorter period of time (e.g.,
a credit life of two years for credits
generated from BEVs and FCEVs, rather
than the currently proposed five-year
credit life). We request comment on the
general concept of further restricting
NOX emission credits from BEVs and
FCEVs, as well as specific approaches
that EPA could take to further restrict
credits from these technologies.
707 See Section III.A.2 for discussion on our
decision not to rely on BEV or FCEV technologies
in the development of our proposed standards for
NOX emissions, as well as our current
understanding of market projections for the MY
2027 timeframe and the type of information that
may lead us to reevaluate our approach for the final
rule. Section XI presents our analysis of EV market
projections in the MY 2027 timeframe as they relate
to the proposed revisions to HD GHG Phase 2
emission standards.
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4. Emission Credit Multipliers for
Electric Vehicles
In some light-duty and heavy-duty
vehicle ABT programs, EPA has
provided for emission credit multipliers
for advanced technologies such as
HEVs, BEVs, and FCEVs. As discussed
in Section XI, the HD GHG Phase 2
program currently provides multipliers
of 3.5, 4.5, and 5.5 for HEVs, BEVs, and
FCEVs, respectively. Emission credit
multipliers are an approach to
incentivize the investments that
manufacturers make to develop and
produce technologies that are
considered ‘‘advanced’’ at the time of a
rulemaking; however, the use of
multipliers can result in the production
of a larger number of higher emitting
engines or vehicles than the number of
lower emitting, advanced technology
engines or vehicles on which the credits
are based, since the multiplier
inherently pairs one new advanced
technology, low-emitting engine or
vehicle with more than one new lessadvanced higher emitting engine or
vehicle.
For this proposal, we do not believe
that advanced technology NOX emission
credit multipliers are appropriate for
HEVs, BEVs, or FCEVs. We are choosing
not to propose NOX emission credit
multipliers for several reasons. First,
specific to HEVs, these technologies
have the potential to generate NOX
emissions, and those emissions can vary
based on the duty-cycle, battery state of
charge, payload, and other factors. The
potential variability in NOX emissions,
and the likelihood for hybrid technology
to become a primary technology
pathway for meeting heavy-duty
emission standards leads us to propose
that NOX emission credit multipliers are
not appropriate for HEVs (plug-in or
more mild hybrid configurations).708
For BEVs and FCEVs, we are not
proposing emission credit multipliers
for two reasons. First, multipliers
inherently reduce the NOX emission
benefits of the proposal to a greater
extent than credits alone since the
production of a single BEV or FCEV may
be used to offset a greater number of CI
engines emitting above the standard up
to the FEL cap. We believe that the
combination of FEL caps limiting the
extent to which an engine could emit
above the standard and the zero-tailpipe
emission performance of BEVs and
FCEVs warrant emission credits but not
708 For more discussion on hybrid technology use
in the heavy-duty fleet see MECA 2020,
‘‘Technology Feasibility for Heavy-Duty Diesel
Trucks in Achieving 90% Lower NOX Standards in
2027’’, available online at: https://www.meca.org/
wp-content/uploads/resources/MECA_2027_Low_
NOx_White_Paper_FINAL.pdf.
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credit multipliers. Second, the current
state of technology development and
implementation of HD BEVs and FCEVs
leads us to believe that these
technologies, while still relatively
nascent compared to CI and SI engines,
are mature enough not to warrant
emission credit multipliers. For
instance, numerous reports document
growing numbers of BEVs and FCEVs
entering the market over the next few
model years (see draft RIA Chapter 1.4).
In addition, a recent analysis shows that
BEV technologies will reach parity in
total cost of ownership with CI or SI
engine technologies in most market
segments by 2025 or earlier.709 The
emission credit multipliers in the HD
GHG Phase 2 rule were calculated based
on higher costs of the particular
advanced technologies they were
targeting relative to conventional
vehicles. The expectations for growing
adoption of BEV and FCEV technologies
combined with expectations that the
technologies will reach cost parity in
the near-term with conventional
technologies lead us to propose that
NOX emission credit multipliers, in the
form of advanced technology credit
multipliers or Early Adoption Incentive
credit multipliers described in Section
IV.H, would not apply for BEVs and
FCEVs for the proposed criteria
pollutant standards.710
Although we are not proposing
multipliers, we nonetheless request
comment on whether to include NOX
emission credit multipliers for HEVs,
BEVs, or FCEVs in the final rule. We
recognize that there may be alternative
approaches to our proposal, including
the alternatives detailed below with our
request for comment. Commenters are
encouraged to submit data supporting
their suggested approaches (e.g.,
emissions impacts or manufacturing
costs of advanced powertrain
technologies).
For instance, EPA is interested in
whether emission credit multipliers
might be appropriate for specific market
segments for which heavy-duty EV
709 MJ Bradley (2021) ‘‘Medium- & Heavy-Duty
Vehicles: Market structure, Environmental Impact,
and EV Readiness. Available online at: https://
www.edf.org/sites/default/files/documents/
EDFMHDVEVFeasibilityReport22jul21.pdf (last
accessed August 21, 2021).
710 See Section XI for discussion on our current
thinking for emission credit multipliers under the
HD GHG Phase 2 program. We are requesting
comment on potential revisions to the emission
credit multipliers under the GHG Phase 2 program
and are proposing emission credit multipliers are
not appropriate under the proposed criteria
program based on current information. We are not
proposing any changes to advanced technology
credit multipliers already established for other
programs or taking comment on emission credit
multipliers offered in previous rulemakings.
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technology development may be more
challenging (e.g., extended range
battery-electric or hydrogen fuel cell).
We recognize that current heavy-duty
EV technologies generally claim to offer
a range of 250 miles or less prior to
needing to recharge.711 While there are
a number of manufacturers with plans
to produce or demonstrate BEVs or
FCEVs with longer-range capabilities in
next few model years, these longerrange capabilities would likely
experience more challenges to market
entry than shorter-range vehicles (e.g.,
charging/hydrogen refilling
infrastructure, battery density,
powertrain efficiency).712 713 714 Based
on these challenges, it could make sense
to provide interim incentives such as
multipliers for BEVs or FCEVs capable
of driving longer ranges prior to
recharging/refilling (e.g., 300+ miles).
Under this approach, EPA could
provide a multiplier for longer-range
BEVs or FCEVs (e.g., no multiplier for
vehicles capable of <300 miles,
multiplier of 1.5 for vehicles capable of
≥300 to 500 miles, multiplier of 2 for
vehicles capable of >500 miles). In any
case, EPA anticipates that incentives
associated with specific performance
criteria like the capability of driving a
certain distance prior to recharging or
refilling would need to include a
requirement for manufacturers to
demonstrate that capability to ensure
the performance for which they are
generating credits. We encourage
commenters who support an approach
that incentivizes specific attributes or
performance criteria to comment on
what demonstration requirement would
be appropriate.715
In addition, EPA solicits comment on
whether emission credit multipliers for
specific model years would be
appropriate (e.g., 2 for MY 2023–2024;
711 UCS (2019) ‘‘Ready for Work: Now Is the Time
for Heavy-Duty Electric Vehicles’’; www.ucsusa.org/
resources/ready-work.
712 NACFE (2019) ‘‘Guidance Report: Viable Class
7/8 Electric, Hybrid and Alternative Fuel Tractors’’,
available online at: https://nacfe.org/downloads/
viable-class-7-8-alternative-vehicles/.
713 Nadel, S. and Junga, E. (2020) ‘‘Electrifying
Trucks: From Delivery Vans to Buses to 18Wheelers’’. American Council for an EnergyEfficient Economy White Paper, available online at:
https://aceee.org/white-paper/electrifying-trucksdelivery-vans-buses-18.
714 Smith, D. et al. (2019) ‘‘Medium- and HeavyDuty Electrification An Assessment of Technology
and Knowledge Gaps’’. Oak Ridge National
Laboratory and National Renewable Energy
Laboratory. ORNL/SPR–2020/7.
715 Similar to the discussion in Section III on inuse testing procedures, we encourage commenters
to include suggestions for non-traditional
demonstration mechanisms, such as the use of
production or demonstration vehicle data if it could
be supplied in sufficient quantity, quality, and
representation of certification products.
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1.5 for MY 2025–2026). We are also
interested in commenters’ views on
whether BEVs and FCEVs should have
different numeric multiplier values.
Both technologies have knowledge and
performance gaps to overcome in
entering the market (e.g., battery
density, charging/refilling
infrastructure, duty cycle requirements
analyses), and both technologies will
likely be used in different applications
across the heavy-duty market.716 717
Nevertheless, there may be inherent
differences that lead to treating BEVs
and FCEVs differently regarding
multipliers.
Similarly, we are choosing not to
propose advanced technology credit
multipliers for HEVs, including plug-in
HEVs (PHEVs), due to inherent
differences in tailpipe emission
performance relative to BEVs and
FCEVs; however, we request comment
on whether PHEVs should be eligible for
credit multipliers, and if so, how
manufacturers could demonstrate realworld NOX emission reductions given
differences in emissions based on
factors such as driving behavior or
charging rate or frequency.
We request comment on all of these
alternative options (model year ranges,
multiplier numeric value, common
versus specific multiplier(s) for BEV and
FCEV technologies, and potential PHEV
multiplier), or additional alternatives
commenters identify related to potential
emission credit multipliers for HEVs,
BEVs, and FCEVs. If commenters
recommend that EPA include emission
credit multipliers for HEVs, BEVs, and/
or FCEVs, then we encourage them to
provide input and submit data on how
EPA should evaluate the potential
emission impacts of any credit
multipliers. Commenters are also
encouraged to submit data and analyses
relevant to BEV and FCEV sales
projections, fleet turnover, and other
relevant information for such an
analysis.
J. Fuel Quality
EPA has long recognized the
importance of fuel quality on motor
vehicle emissions and has regulated fuel
quality to enable compliance with
emission standards. In 1993, EPA
limited diesel sulfur content to a
maximum of 500 ppm and put into
716 NACFE (2019) ‘‘Guidance Report: Viable Class
7/8 Electric, Hybrid and Alternative Fuel Tractors’’,
available online at: https://nacfe.org/downloads/
viable-class-7-8-alternative-vehicles/.
717 Smith, D. et al. (2019) ‘‘Medium- and HeavyDuty Electrification An Assessment of Technology
and Knowledge Gaps’’. Oak Ridge National
Laboratory and National Renewable Energy
Laboratory. ORNL/SPR–2020/7.
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place a minimum cetane index of 40.
Starting in 2006 with the establishment
of more stringent heavy-duty highway
PM, NOX and hydrocarbon emission
standards, EPA phased-in a 15-ppm
maximum diesel fuel sulfur standard to
enable heavy-duty diesel truck
compliance with the more stringent
emission standards.718
EPA continues to recognize the
importance of fuel quality on heavyduty vehicle emissions and is not
currently aware of any additional diesel
fuel quality requirements that would be
necessary for controlling criteria
pollutant emissions from these vehicles.
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1. Biodiesel Fuel Quality
As discussed in Chapter 2.3.2 of the
draft RIA, metals (e.g., Na, K, Ca, Mg)
can enter the biodiesel production
stream and can adversely affect
emission control system performance if
not sufficiently removed during
production. Our review of data collected
by NREL, EPA, and CARB indicates that
biodiesel is compliant with the ASTM
D6751–18 limits for Na, K, Ca, and Mg.
As such, we are not proposing to
regulate biodiesel blend metal content at
this time because the available data does
not indicate that there is widespread off
specification biodiesel blend stock or
biodiesel blends in the marketplace.
While occasionally there are biodiesel
blends with elevated levels of these
metals, they are the exception. Data in
the literature indicates that Na, K, Ca,
and Mg levels in these fuels are less
than 100 ppb on average. Data further
suggest that the low levels measured in
today’s fuels are not enough to
adversely affect emission control system
performance when the engine
manufacturer properly sizes the catalyst
to account for low-level exposure.
Given the low levels measured in
today’s fuels, however, the ASTM is
currently evaluating a possible revision
to the measurement method for Na, K,
Ca, and Mg in D6751–18 from EN14538
to a method that has lower detection
limits (e.g., UOP–389–15, ASTM
D7111–16, or a method based on the
ICP–MS method used in the 2016 NREL
study). We anticipate that ASTM will
likely specify Na, K, Ca, and Mg limits
in ASTM 7467–19 for B6 to B20 blends
that is an extrapolation of the B100
limits (see draft RIA Chapter 2.3.2 for
additional discussion of ASTM test
methods, as well as available data on
levels of metal in biodiesel and
potential impacts on emission control
systems).
718 66
FR 5002 January 18, 2001.
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2. Compliance Issues Related to
Biodiesel Fuel Quality
Given the concerns we raised in the
ANPR regarding the possibility of
catalyst poisoning from metals
contained in biodiesel blends and
specifically heavy-duty vehicles fueled
on biodiesel blends, EPA requests
comment on providing a process to
receive EPA approval to exempt test
results from in-use testing compliance
and test results being considered for
potential recall if an engine
manufacturer can show that the vehicle
was historically fueled with biodiesel
blends whose B100 blend stock did not
meet the ASTM D6751–20a limit for Na,
K, Ca, and/or Mg metal (metals which
are a byproduct of biodiesel
production). The potential approach we
are requesting comment on would
include requiring the engine
manufacturer to provide proof of
historic misfueling with offspecification biodiesel blends, which
would include an analysis of the level
of the poisoning agents on the catalysts
in the engine’s aftertreatment system, to
qualify for the test result exemption(s).
K. Other Flexibilities Under
Consideration
1. Overview of Verification Testing and
Request for Comment on Interim In-Use
Standards
To verify that heavy-duty engines are
meeting emission standards and other
certification requirements throughout
useful life, EPA regulations provide for
testing engines at various stages in the
life of an engine. These compliance
provisions are confirmatory testing,
selective enforcement audit (SEA)
testing, and in-use testing.719 First, EPA
may conduct confirmatory testing before
an engine is certified to verify the
manufacturer’s test results with our own
results.720 If conducted, the EPA
confirmatory test results become official
test results and are compared against the
manufacturer’s FEL, or family
certification limit (FCL) for CO2.
Second, EPA may require a
manufacturer to conduct SEA testing of
engines that come off the production
line.721 Third, EPA and manufacturers
can conduct in-use testing of engines
that have already entered commerce.722
719 In this section the phrase ‘‘in-use testing’’
refers to duty-cycle and off-cycle testing of field
aged engines and does not refer solely to
manufacturer run in-use testing.
720 Confirmatory testing is addressed in proposed
40 CFR 1036.235.
721 SEA testing is conducted according to current
40 CFR part 1068, subpart E.
722 In-use testing is covered in the proposed 40
CFR part 1036, subpart E.
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In-use testing is used to verify that the
engine meets applicable duty cycle or
off-cycle emission standards throughout
useful life.
Typically, EPA sets the same
standards for certification testing and
in-use testing but, in a few cases, we
have allowed temporary higher
numerical in-use standards to give
manufacturers time to gain experience
with the new technology needed to meet
the standards and reflect uncertainties
about potential variabilities in
performance during the early years of
implementing new technology.723 724 As
discussed in Section III, we are
proposing lower numerical standards
and longer useful life periods for HD
highway engines, which would require
manufacturers to include additional
technology on the engines they
manufacture. As discussed in Section
III.A.3, we are conducting extensive
analyses on the performance of nextgeneration SCR systems and engine
CDA technology that in combination
can effectively reduce NOX emissions to
meet the proposed standards out to at
least 435,000 miles. While we expect
the data that we are continuing to gather
for the final rule would show that these
technologies continue to be capable of
meeting the proposed Option 1 numeric
levels of the standards for Heavy HDEs
out through 800,000 miles, we are
considering the degree to which there is
uncertainty in how the emissions
control technologies deteriorate when
the engine is installed in the wide
variety of heavy-duty vehicle
applications that exist in the
marketplace and how to address such
uncertainty.
Given the potential for uncertainty in
how the emissions control technologies
would deteriorate in the field and across
different vehicle applications, we are
soliciting comment on providing engine
manufacturers with higher (numerical)
standards for an interim period to gain
experience with the additional emission
control technologies needed to meet the
proposed Heavy HDE NOX standards
(and their rates of deterioration) while
those technologies are operating in the
field. Manufacturers could, for instance,
use the interim period to collect data
from field-aged engines in a range of
applications to inform how the engines
can be designed to meet the standards
throughout useful life for all
applications in which the engine is
used.
In setting the duration of an interim
period we would consider how long it
would take manufacturers to collect
723 See
724 See
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field data from engines operating out to
the useful life mileage ultimately
finalized in this rule. For example, if we
were to finalize a useful life mileage of
800,000 for Heavy HDEs and assume
that vehicles with Heavy HDEs typically
travel 100,000 miles per year, then we
could consider that manufacturers who
collect data from pre-production test
fleets starting in 2025 would have fieldaged parts out to 800,000 miles by 2033
(i.e., an eight-year period for data
collection and a six-year interim period
from the start of the proposed MY 2027
standards).
We understand that manufacturers
generally aim to design and build
vehicles not only with a sufficient
margin to ensure the emissions control
technology is meeting the applicable
standards throughout the full useful life,
but also an additional margin to reflect
the fact that not every vehicle
manufactured and every vehicle
application will perform identically to
the laboratory tests.725 This is
particularly important, and challenging
for manufacturers, when new
technologies and test procedures are
being implemented. Thus, if we observe
as part of EPA’s engine demonstration
study that the engine just meets the
proposed standards including
accounting for deterioration then we
may consider adopting higher
temporary in-use standards than if we
observe the engine performing better
compared to the proposed Option 1
standards after being aged to the
equivalent of 800,000 miles. In this
rulemaking, we may consider adopting
higher temporary in-use standards for
all of the proposed duty-cycle and offcycle NOX standards for Heavy HDEs in
40 CFR 1036.104. Table IV–16 and
Table IV–17 present the range of interim
in-use standards that we are considering
for MY 2027 through MY 2033 Heavy
HDEs under proposed Option 1.
TABLE IV–16—RANGE OF POTENTIAL INTERIM IN-USE NOX FTP, SET AND LLC STANDARDS FOR MY 2027 THROUGH
2033 HEAVY HDES UNDER PROPOSED OPTION 1
In-use FTP
standards
Range a
In-use SET
standards
Model year
NOX
(mg/hp-hr)
Low End of the Range ............
High End of the Range ...........
2027–2030 ..............................................................................
2031 and later through intermediate useful life .....................
2031 and later for full useful life ............................................
2027–2030 ..............................................................................
2031 and later through intermediate useful life .....................
2031 and later for full useful life ............................................
49
28
56
70
40
80
In-use LLC
standards
49
28
56
70
40
80
126
70
140
180
100
200
a The table defines the range of in-use standards we are considering for proposed Option 1. We would only finalize one standard for each, not
a range.
TABLE IV–17—RANGE OF POTENTIAL INTERIM IN-USE NOX IDLE, LOW-LOAD AND MEDIUM/HIGH LOAD OFF-CYCLE
STANDARDS FOR MY 2027 THROUGH 2033 HEAVY HDES UNDER PROPOSED OPTION 1
Range a
Model year
Low End of the
Range.
High End of the
Range.
In-use
off-cycle
idle
standards
In-use
off-cycle
low load
standards
NOX (g/
hr)
NOX (mg/
hp-hr)
In-use
off-cycle
medium/
high load
standards
2027—2030 ....................................................................................................................
14
252
98
2031 and later through intermediate useful life .............................................................
2031 and later for full useful life ....................................................................................
2027—2030 ....................................................................................................................
11
11
20
105
210
360
42
84
140
2031 and later through intermediate useful life .............................................................
2031 and later for full useful life ....................................................................................
15
15
150
300
60
120
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a The table defines the range of in-use standards we are considering for proposed Option 1. We would only finalize one standard for each, not
a range.
We request comment on whether we
should consider including in the final
rule interim in-use standards to account
for uncertainties about potential
variabilities in performance during the
early years of implementing new
technology. Commenters are encouraged
to provide input on what types of
information we should consider when
setting the duration and level of any
interim in-use standard, and whether
the ones included in discussion in this
section are appropriate, or if there are
other considerations that would be
important for setting an interim in-use
standard. In particular we are seeking
comment on whether, and if so how, to
take into consideration the effects of
fuel quality of biodiesel blends
discussed in Section IV.J.2 in
establishing interim in-use standards, or
whether that is unnecessary if we were
to finalize both an interim in-use
standard for heavy HDE NOX standards
and an allowance to exempt test results
from engines that have been historically
misfueled with off specification
725 As discussed in Chapter 3 of the draft RIA,
manufacturer margins can range from less than 25
percent to 100 percent of the FEL.
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biodiesel blends. We also request input
on whether any interim in-use standard
should apply to engine classes other
than heavy HDEs under proposed
Option 1, and whether we should
consider including interim in-use
standards for pollutants other than NOX
under proposed Option 1. Finally, we
request that commenters provide any
available field data on deterioration of
next-generation SCR emission controls,
or other technologies that could achieve
the proposed standards throughout the
proposed useful life periods.
2. Production Volume Allowance for
Model Years 2027 Through 2029
We are considering a flexibility
allowing engine manufacturers, for
model years 2027 through 2029 only, to
certify up to 5 percent of their total
production volume of heavy-duty
highway compression-ignition (CI)
engines in a given model year to the
current, pre-MY 2027 engine provisions
of 40 CFR part 86, subpart A. The
allowance we are considering would be
limited to Medium HDE or Heavy HDE
engine families that manufacturers show
would be used in low volume, specialty
vocational vehicles. Such an allowance
from the MY 2027 criteria pollutant
standards may be necessary to provide
engine and vehicle manufacturers
additional lead time and flexibility to
redesign some low sales volume
products to accommodate the
technologies needed to meet the
proposed more stringent engine
emission standards. One example of a
low sales volume vocational vehicle
type for which this flexibility could be
appropriate is fire trucks, where the
design cycles are typically longer than
other HD on-highway products and
packaging of new exhaust aftertreatment
components within existing designs
may potentially present a challenge to
engine, chassis, and body
manufacturers. Under this potential
option, we are requesting comment on
cases where packaging and design
challenges are present, allowing
specialty vocational vehicle
manufacturers to install exempt engines,
as long as the number of exempt engines
installed does not exceed 5 percent of
the engine manufacturer’s total
production volume.
We request comment on this potential
option of a three-year allowance from
the proposed MY 2027 criteria pollutant
standards for engines installed in
specialty vocational vehicles, including
whether and why this flexibility is
warranted and whether 5 percent of a
manufacturers engine production
volume is an appropriate value for such
an interim provision. In addition, we
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request comment on whether this
flexibility should be limited to specific
vocational vehicle regulatory
subcategories and the engines used in
them.
V. Proposed Program Costs
In Chapter 3 of the draft RIA, we
present the direct manufacturing costs
of the technologies we expect to be used
to comply with the proposed standards.
In this section we build upon those
direct manufacturing costs to estimate
the year-over-year costs going forward
from the first year of each phase of
implementation. We also present the
indirect costs associated with the
expected technologies. Like direct costs,
indirect costs are expected to increase
under the proposal, in large part due to
the proposed warranty and useful life
changes. The analysis also includes
estimates of the possible operating costs
associated with the proposed changes.
We present total costs associated with
proposed Options 1 and 2 in Section
V.C. All costs are presented in 2017
dollars consistent with AEO 2018,
unless noted otherwise.
We request comment on all aspects of
the cost analysis. In particular, we
request comment on our estimation of
warranty and research and development
costs via use of scalars applied to
indirect cost contributors (see Section
V.A.2) and our estimates of emission
repair cost impacts (see Section V.B.3).
We also request comments that include
supporting data and/or alternative
approaches that we might consider
when developing estimates for the final
rulemaking.
A. Technology Package Costs
Technology costs are associated with
the two phases of the proposed Option
1 standards in MY 2027 and MY 2031,
and with the single phase of the
proposed Option 2 standards in MY
2027 (see Chapter 3 of the draft RIA).
Individual technology piece costs are
presented in Chapter 3 of the draft RIA
and, in general, consist of the direct
manufacturing costs (DMC) estimated
for the first year of each phase of the
proposed Option 1, or the first year of
Option 2 standards, and are used as a
starting point in estimating program
costs. Following each year of when costs
are first incurred, we have applied a
learning effect to represent the cost
reductions expected to occur via the
‘‘learning by doing’’ phenomenon. This
provides a year-over-year cost for each
technology as applied to new engine
sales. We then applied industry
standard ‘‘retail price equivalent’’ (RPE)
markup factors industry-wide, with
adjustments discussed below, to
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estimate indirect costs associated with
each technology. Both the learning
effects applied to direct costs and the
application of markup factors to
estimate indirect costs are consistent
with the cost estimation approaches
used in EPA’s past transportationrelated regulatory programs. The sum of
the direct and indirect costs represents
our estimate of technology costs per
vehicle on a year-over-year basis where
MY 2031 and later costs include costs
associated with MY 2027 and later.
These technology costs multiplied by
estimated sales then represent the total
technology costs associated with the
proposed standards.
This cost calculation approach
presumes that the expected technologies
would be purchased by original
equipment manufacturers (OEMs) from
their suppliers. So, while the DMC
estimates include the indirect costs and
profits incurred by the supplier, the
indirect cost markups we apply cover
the indirect costs incurred by OEMs to
incorporate the new technologies into
their vehicles and to cover profit
margins typical of the heavy-duty truck
industry. We discuss the indirect cost
markups in more detail below.
1. Direct Manufacturing Costs
To produce a unit of output,
manufacturers incur direct and indirect
costs. Direct costs include cost of
materials and labor costs. Indirect costs
are discussed in the following section.
The direct manufacturing costs
presented here include individual
technology costs for emission-related
engine components and exhaust
aftertreatment systems (EAS).
Notably, for this analysis we include
not only the marginal increased costs
associated with the proposed Options 1
or 2, but also the emission control
system costs for the baseline, or no
action, case.726 Throughout this
discussion we refer to baseline case
costs, or baseline costs, which reflect
our cost estimate of engine systems—
that portion that is emission-related—
and the exhaust aftertreatment system
absent impacts of this proposed rule.
This inclusion of baseline system costs
contrasts with EPA’s approach in recent
greenhouse gas rules or the light-duty
Tier 3 criteria pollutant rule where we
estimated costs relative to a baseline
case, which obviated the need to
726 See Section VI for more information about the
emission inventory baseline and how that baseline
is characterized. For this cost analysis, the baseline,
or no action, case consists of engines and emission
control systems meeting 2019 era criteria emission
standards but in 2027 and later model years. Our
rationale for including costs for the no action case
is described in this section.
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estimate baseline costs. We have
included baseline costs in this analysis
because under both of the proposed
options the emissions warranty and
regulatory useful life provisions are
expected to have some impact on not
only the new technology added to
comply with the proposed standards,
but also on emission control
technologies already developed and in
use.727 The baseline direct
manufacturing costs detailed below are
intended to reflect that portion of
baseline case engine hardware and
aftertreatment systems for which new
indirect costs would be incurred due to
the proposed warranty and useful life
provisions, even apart from changes in
the level of emission standards.
We have estimated the baseline
engine costs based on recently
completed studies by the International
Council on Clean Technology (ICCT) as
discussed in more detail in Chapter 7 of
the draft RIA. As discussed there, the
baseline engine costs consist of
turbocharging, fuel system, exhaust gas
recirculation, etc. These costs represent
those for technologies that would be
subject to extended warranty and useful
life provisions under this proposal. For
cylinder deactivation costs under the
proposal, we have used FEV-conducted
teardown-based cylinder deactivation
costs as presented in Chapter 3 of the
draft RIA.728 As for the EAS costs, those
are also presented in Chapter 3 of the
draft RIA and, as discussed there, are
based on an ICCT methodology with
extensive revision by EPA. As discussed
in draft RIA Chapter 3, we also have
EAS cost estimates from a recent FEVconducted teardown study.729 As
discussed in Chapter 3 of the draft RIA,
these teardown-based estimated EAS
costs are similar to the EPA-estimated
costs and we may use those FEV-study
teardown-based cost estimates in the
final rule. The direct manufacturing
costs for the baseline
engine+aftertreatment and for the
proposed Options 1 and 2 are shown for
diesel engines in Table V–1, gasoline
engines in Table V–2 and CNG engines
in Table V–3. Note that direct
manufacturing costs for proposed
Options 1 and 2 are equivalent because
we expect that the same technologies
would be needed to meet the standards
in each option. Costs are shown for
regulatory classes included in the cost
analysis and follow the categorization
approach used in our MOVES model.
Please refer to Chapter 6 of the draft RIA
for a description of the regulatory
classes and why the tables that follow
include or do not include each
regulatory class. In short, where MOVES
has regulatory class populations and
associated emission inventories, our
cost analysis estimates costs. Note also
that, throughout this section, LHD =
light heavy-duty, MHD = medium
heavy-duty, HHD = heavy heavy-duty,
CDPF = catlyzed diesel particulate filter,
DOC = diesel oxidation catalyst, SCR =
selective catalytic reduction, HC =
hydrocarbon, and CNG = compressed
natural gas.
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TABLE V–1—DIESEL TECHNOLOGY AND PACKAGE DIRECT MANUFACTURING COSTS PER VEHICLE BY REGULATORY CLASS
FOR PROPOSED OPTIONS 1 AND 2, MY2027, 2017 DOLLARS a
Proposed Options 1 and 2
(MY2027 increment to
baseline)
MOVES regulatory class
Technology
LHD2b3 ........
LHD2b3 Package ......................................................................
Engine hardware .......................................................................
Closed crankcase ......................................................................
Cylinder deactivation .................................................................
CDPF .........................................................................................
DOC ..........................................................................................
SCR ...........................................................................................
Canning .....................................................................................
HC dosing .................................................................................
$3,788
1,097
0
0
504
350
1,837
0
0
$1,616
0
0
196
0
0
1,174
30
216
LHD45 ..........
LHD45 Package ........................................................................
Engine hardware .......................................................................
Closed crankcase ......................................................................
Cylinder deactivation .................................................................
CDPF .........................................................................................
DOC ..........................................................................................
SCR ...........................................................................................
Canning .....................................................................................
HC dosing .................................................................................
3,806
1,097
18
0
504
350
1,837
0
0
1,653
0
37
196
0
0
1,174
30
216
MHD67 .........
MHD67 Package .......................................................................
Engine hardware .......................................................................
Closed crankcase ......................................................................
Cylinder deactivation .................................................................
CDPF .........................................................................................
DOC ..........................................................................................
SCR ...........................................................................................
Canning .....................................................................................
HC dosing .................................................................................
4,032
1,254
18
0
570
316
1,875
0
0
1,619
0
37
147
0
0
1,183
36
216
HHD8 ...........
HHD8 Package .........................................................................
Engine hardware .......................................................................
6,457
2,038
2,210
0
727 The proposed warranty and useful life
provisions would increase costs not only for the
new technology added in response to the proposal,
but also for the technology already in place (to
which the new technology is added) because the
proposed warranty and useful life provisions would
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Baseline
apply to the entire emission-control system, not just
the new technology added in response to the
proposed standards.
728 Mamidanna, S. 2021. Heavy-Duty Engine
Valvetrain Technology Cost Assessment. U.S. EPA
Contract with FEV North America, Inc., Contract
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No. 68HERC19D0008, Task Order No.
68HERH20F0041. Submitted to the Docket.
729 Mamidanna, S. 2021. Heavy-Duty Vehicles
Aftertreatment Systems Cost Assessment.
Submitted to the Docket.
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17567
TABLE V–1—DIESEL TECHNOLOGY AND PACKAGE DIRECT MANUFACTURING COSTS PER VEHICLE BY REGULATORY CLASS
FOR PROPOSED OPTIONS 1 AND 2, MY2027, 2017 DOLLARS a—Continued
MOVES regulatory class
Urban bus ....
Technology
Proposed Options 1 and 2
(MY2027 increment to
baseline)
Baseline
Closed crankcase ......................................................................
Cylinder deactivation .................................................................
CDPF .........................................................................................
DOC ..........................................................................................
SCR ...........................................................................................
Canning .....................................................................................
HC dosing .................................................................................
18
0
1,067
585
2,750
0
0
37
206
0
0
1,681
71
216
Urban bus Package ..................................................................
Engine hardware .......................................................................
Closed crankcase ......................................................................
Cylinder deactivation .................................................................
CDPF .........................................................................................
DOC ..........................................................................................
SCR ...........................................................................................
Canning .....................................................................................
HC dosing .................................................................................
4,082
1,254
18
0
567
314
1,929
0
0
1,653
0
37
147
0
0
1,469
0
0
TABLE V–2—GASOLINE TECHNOLOGY AND PACKAGE DIRECT MANUFACTURING COSTS PER VEHICLE BY REGULATORY
CLASS FOR PROPOSED OPTIONS 1 AND 2, MY2027, 2017 DOLLARS a
Proposed Options 1 and 2
(MY2027 increment to
baseline)
MOVES regulatory class
Technology
LHD45 ..........
LHD45 Package ........................................................................
Engine hardware .......................................................................
Aftertreatment ............................................................................
ORVR ........................................................................................
$832
523
309
0
$417
0
393
24
MHD67 .........
MHD67 Package .......................................................................
Engine hardware .......................................................................
Aftertreatment ............................................................................
ORVR ........................................................................................
832
523
309
0
417
0
393
24
HHD8 ...........
HHD8 Package .........................................................................
Engine hardware .......................................................................
Aftertreatment ............................................................................
ORVR ........................................................................................
832
523
309
0
417
0
393
24
Baseline
a Note that the analysis uses the baseline plus the proposal cost—i.e., Baseline+Proposal—when estimating total costs; the incremental costs
are shown here for ease of understanding the increased costs associated with the proposed Option 1 or 2. Note also that all LHD2b3 gasoline
vehicles are chassis certified so are not expected to incur any costs associated with this proposal.
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TABLE V–3—CNG TECHNOLOGY AND PACKAGE DIRECT MANUFACTURING COSTS PER VEHICLE BY REGULATORY CLASS,
FOR PROPOSED OPTIONS 1 AND 2, MY2027, 2017 DOLLARS a
Proposed Options 1 and 2
(MY2027 increment to
baseline)
MOVES regulatory class
Technology
HHD8 ...........
HHD8 Package .........................................................................
Engine hardware .......................................................................
Aftertreatment ............................................................................
$4,108
896
3,212
$27
0
27
Urban bus ....
Urban bus Package ..................................................................
Engine hardware .......................................................................
Aftertreatment ............................................................................
3,081
672
2,409
19
0
19
Baseline
a Note that the analysis uses the baseline plus the proposal cost—i.e., Baseline+Proposal—when estimating total costs; the incremental costs
are shown here for ease of understanding the increased costs associated with the proposed Option 1 or 2. MOVES does not have any MHD67
CNG vehicles. Note also that the urban bus regulatory class consists of MHD engines but is shown here as urban bus for consistency with
MOVES vehicle populations and inventories.
The direct costs are then adjusted to
account for learning effects going
forward from the first year of each phase
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of implementation for proposed Option
1, or simply the first year of
implementation for proposed Option 2.
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We describe in detail in Chapter 7 of the
draft RIA the approach used to apply
learning effects in this analysis.
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Learning effects were applied on a
technology package cost basis, and
MOVES-projected sales volumes were
used to determine first-year sales and
cumulative sales. The resultant direct
manufacturing costs and how those
costs decrease over time are presented
in Section V.A.3.
2. Indirect Costs
Indirect costs are all the costs
associated with producing the unit of
output that are not direct costs—for
example, they may be related to
production (such as research and
development (R&D)), corporate
operations (such as salaries, pensions,
and health care costs for corporate staff),
or selling (such as transportation, dealer
support, and marketing). Indirect costs
are generally recovered by allocating a
share of the indirect costs to each unit
of good sold. Although direct costs can
be allocated to each unit of good sold,
it is more challenging to account for
indirect costs allocated to a unit of
goods sold. To ensure that regulatory
analyses capture the changes in indirect
costs, markup factors (which relate total
indirect costs to total direct costs) have
been developed and used by EPA and
other stakeholders. These factors are
often referred to as retail price
equivalent (RPE) multipliers. RPE
multipliers provide, at an aggregate
level, the relative shares of revenues,
where:
Revenue = Direct Costs + Indirect Costs
Revenue/Direct Costs = 1 + Indirect Costs/
Direct Costs = Retail Price Equivalent (RPE)
Resulting in:
Indirect Costs = Direct Costs × (RPE—1)
If the relationship between revenues
and direct costs (i.e., RPE) can be shown
to equal an average value over time,
then an estimate of direct costs can be
multiplied by that average value to
estimate revenues, or total costs.
Further, that difference between
estimated revenues, or total costs, and
estimated direct costs can be taken as
the indirect costs. Cost analysts and
regulatory agencies have frequently
used these multipliers to predict the
resultant impact on costs associated
with manufacturers’ responses to
regulatory requirements and we are
using that approach in this analysis.
The proposed cost analysis estimates
indirect costs by applying the RPE
markup factor used in past rulemakings
(such as those setting greenhouse gas
standards for heavy-duty trucks).730 The
markup factors are based on financial
filings with the Securities and Exchange
Commission for several engine and
engine/truck manufacturers in the
heavy-duty industry.731 The RPE factors
for HD engine manufacturers, HD truck
manufacturers and for the HD truck
industry as a whole are shown in Table
V–4. Also shown in Table V–4 are the
RPE factors for light-duty vehicle
manufacturers.732
TABLE V–4—RETAIL PRICE EQUIVALENT FACTORS IN THE HEAVY-DUTY AND LIGHT-DUTY INDUSTRIES
HD truck
industry
Cost contributor
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Direct manufacturing cost ........................................................................................................................................................
Warranty ..................................................................................................................................................................................
R&D .........................................................................................................................................................................................
Other (admin, retirement, health, etc.) ....................................................................................................................................
Profit (cost of capital) ...............................................................................................................................................................
RPE ..........................................................................................................................................................................................
For this analysis, EPA based indirect
cost estimates for diesel and CNG
regulatory classes on the HD Truck
Industry RPE values shown in Table V–
4. Because most of the proposed
changes apply to engines, we first
considered using the HD Engine
Manufacturer values. However, the
industry is becoming more vertically
integrated and the costs we are
analyzing are those that occur at the end
purchaser, or retail, level. For that
reason, we believe that the truck
industry values represent the most
appropriate factors for this analysis. For
gasoline regulatory classes, we used the
LD Vehicle Industry values shown in
Table V–4 since they more closely
represent the cost structure of
manufacturers in that industry—Ford,
General Motors, and Chrysler.
Of the cost contributors listed in
Table V–4, Warranty and R&D are the
elements of indirect costs that the
730 76
FR 57106; 81 FR 73478.
Duty Truck Retail Price Equivalent and
Indirect Cost Multipliers, Draft Report, July 2010.
732 Rogozhin, A., et al., Using indirect cost
multipliers to estimate the total cost of adding new
731 Heavy
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1.00
0.03
0.05
0.29
0.05
1.42
LD
vehicle
industry
1.00
0.03
0.05
0.36
0.06
1.50
proposed requirements are expected to
impact. As discussed in Section III of
the preamble, EPA is proposing to
lengthen the warranty period, which we
expect to increase the contribution of
warranty costs to the RPE. EPA is also
proposing to extend the regulatory
useful life, which we expect to result in
increased R&D expenses as compliant
systems are developed. Profit is listed to
highlight that profit is being considered
and included in the analysis. All other
indirect cost elements—those
encapsulated by the ‘‘Other’’ category,
including General and Administrative
Costs, Retirement Costs, Healthcare
Costs, and other overhead costs—as well
as Profits, are expected to scale
according to their historical levels of
contribution.
As mentioned, Warranty and R&D are
the elements of indirect costs that the
proposed requirements are expected to
impact. Warranty expenses are the costs
that a business expects to or has already
incurred for the repair or replacement of
goods that it has sold. The total amount
of warranty expense is limited by the
warranty period that a business
typically allows. After the warranty
period for a product has expired, a
business no longer incurs a warranty
liability; thus, a longer warranty period
results in a longer period of liability for
a product. At the time of sale,
companies are expected to set aside
money in a warranty liability account to
cover any potential future warranty
claims. If and when warranty claims are
made by customers, the warranty
liability account is debited and a
warranty claims account is credited to
cover warranty claim expenses.733
To address the expected increased
indirect cost contributions associated
with warranty (increased funding of the
warranty liability account) due to the
proposed longer warranty requirements,
technology in the automobile industry.
International Journal of Production Economics
(2009), doi:10.1016/j.ijpe.2009.11.031.
733 Warranty expense is recognized in the same
period as the sales for the products that were sold,
if it is probable that an expense will be incurred and
the company can estimate the amount of the
expense (AccountingTools.com, December 24, 2020,
accessed January 28, 2021).
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we have applied scaling factors
commensurate with the changes in
proposed Option 1 or Option 2 to the
number of miles included in the
warranty period (i.e., VMT-based
scaling factors). For example, the
current required emission warranty
period for Class 8 diesel trucks are 5
years or 100,000 miles. Proposed Option
1 would extend the required warranty
period for a Class 8 diesel to 7 years or
450,000 miles for MYs 2027 through
2030, and then extend further to 10
years or 600,000 miles for MYs 2031
and beyond. As such, in our analysis of
proposed Option 1 for Class 8 diesel
trucks we applied a scaling factor of 4.5
(450/100) to the 0.03 warranty
contribution factor for MYs 2027
through 2030, and applied a scaling
factor of 6.0 (600/100) for MYs 2031 and
later. This same approach is followed
for the other regulatory classes, and for
our analysis of proposed Option 2.
Similarly, for R&D on that same Class
8 truck, the proposed Option 1 would
extend regulatory useful life from 10
years or 435,000 miles to 11 years or
600,000 miles beginning in MY 2027,
and then extend further to 12 years or
800,000 miles for MYs 2031 and later,
we have applied a scaling factor of 1.38
(600/435) to the 0.05 R&D contribution
factor for MYs 2027 through 2029, and
then 1.33 (800/600) for MYs 2031
through 2033. Notice the different
treatment of the scaling factors for R&D
versus those for warranty. We would
expect that once the development efforts
into longer useful life are complete,
increased expenditures would return to
their normal levels of contribution. As
such, we have implemented the R&D
scalars in three-year increments (2027
through 2029 and then 2031 through
2033). In MY 2034 and later (under the
proposal), the R&D scaling factor would
no longer be applied.
The VMT-based scaling factors
applied to warranty and R&D cost
contributors used in our cost analysis of
proposed Options 1 and 2 are shown in
Table V–5 for diesel and CNG regulatory
classes and in Table V–6 for gasoline
regulatory classes.
TABLE V–5—SCALING FACTORS APPLIED TO RPE CONTRIBUTION FACTORS TO REFLECT CHANGES IN THEIR
CONTRIBUTIONS, DIESEL & CNG REGULATORY CLASSES
Warranty scalars
Scenario
Baseline ....................
Option 1 ....................
Option 2 ....................
R&D scalars
MOVES regulatory class
MY2027–2030
MY2031+
MY2027–2029
MY2031–2033
MY2034+
1.00
1.00
1.00
1.00
1.00
1.50
1.50
2.20
4.50
4.50
1.10
1.10
1.50
3.50
3.50
1.00
1.00
1.00
1.00
1.00
2.10
2.10
2.80
6.00
6.00
1.10
1.10
1.50
3.50
3.50
1.00
1.00
1.00
1.00
1.00
1.73
1.73
1.46
1.38
1.38
2.27
2.27
1.76
1.49
1.49
1.00
1.00
1.00
1.00
1.00
1.42
1.42
1.30
1.33
1.33
1.00
1.00
1.00
1.00
1.00
1.00
1.00
1.00
1.00
1.00
1.00
1.00
1.00
1.00
1.00
1.00
1.00
1.00
1.00
1.00
LHD ..............................................................
LHD45 ..........................................................
MHD67 .........................................................
HHD8 ............................................................
Urban Bus ....................................................
LHD ..............................................................
LHD45 ..........................................................
MHD67 .........................................................
HHD8 ............................................................
Urban Bus ....................................................
LHD ..............................................................
LHD45 ..........................................................
MHD67 .........................................................
HHD8 ............................................................
Urban Bus ....................................................
TABLE V–6—SCALING FACTORS APPLIED TO RPE CONTRIBUTION FACTORS TO REFLECT CHANGES IN THEIR
CONTRIBUTIONS, GASOLINE REGULATORY CLASSES
Warranty scalars
Scenario
Baseline ....................
Option 1 ....................
jspears on DSK121TN23PROD with PROPOSALS2
Option 2 ....................
MY2027–2030
MY2031+
MY2027–2029
MY2031–2033
MY2034+
1.00
1.00
1.00
2.20
2.20
2.20
2.20
2.20
2.20
1.00
1.00
1.00
3.20
3.20
3.20
2.20
2.20
2.20
1.00
1.00
1.00
1.41
1.41
1.41
1.82
1.82
1.82
1.00
1.00
1.00
1.29
1.29
1.29
1.00
1.00
1.00
1.00
1.00
1.00
1.00
1.00
1.00
1.00
1.00
1.00
LHD45 ..........................................................
MHD67 .........................................................
HHD8 ............................................................
LHD45 ..........................................................
MHD67 .........................................................
HHD8 ............................................................
LHD45 ..........................................................
MHD67 .........................................................
HHD8 ............................................................
Lastly, as mentioned in Section V.A.1,
the markups for estimating indirect
costs are applied to our estimates of the
absolute direct manufacturing costs for
emission-control technology shown in
Table V–1, Table V–2 and Table V–3,
not just the incremental costs associated
with the proposal (i.e., the
Baseline+Proposal costs, not just the
incremental costs of proposed Option 1
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or 2). This is an important element of
the analysis as shown by the
hypothetical example in Table V–7. In
the example, which is only for
illustration, we assume that the baseline
technology cost is $5,000, the proposed
incremental cost is $1,000, and the
indirect cost warranty contribution is
0.03 with a simple scalar of 1.5
associated with a longer warranty
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period. In this case, the costs could be
calculated according to two approaches,
as shown. By including the baseline
costs, we are estimating new warranty
costs in the proposal as illustrated by
the example where including baseline
costs results in warranty costs of $270
while excluding baseline costs results in
warranty costs of $45.
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Federal Register / Vol. 87, No. 59 / Monday, March 28, 2022 / Proposed Rules
We request comment on the approach
used here. Specifically, we request
comment on the application of indirect
costs to baseline plus incremental costs
as just described and as illustrated in
Table V–7. We also request comment on
the scaling approach used to estimate
indirect cost impacts and the relative
scaling of research and development
costs along with their return to
traditional levels following a three year
period, and the absolute scaling of
warranty costs and their continuation at
those levels in perpetuity rather than
returning to traditional levels at some
future point.
TABLE V–7—SIMPLIFIED HYPOTHETICAL EXAMPLE OF INDIRECT WARRANTY COSTS CALCULATED ON AN INCREMENTAL VS.
ABSOLUTE TECHNOLOGY PACKAGE COST
[Values Are Not From the Analysis and Are for Presentation Only]
Excluding baseline costs
Direct Manufacturing Cost (DMC) ......................................................
Indirect Warranty Costs ......................................................................
DMC + Warranty ................................................................................
3. Technology Costs per Vehicle
The following tables present the
technology costs estimated for the
proposed Options 1 and 2 on a pervehicle basis for MY 2027 and MY 2031.
Reflected in these tables are learning
effects on direct manufacturing costs
and scaling effects—associated with
increased costs due to proposed
program elements—on indirect costs.
The sum is also shown and reflects the
cost per vehicle in the specific model
year that would be multiplied by sales
to estimate the total costs associated
with each proposed option.734
Including baseline costs
$1000 ............................................................
$1000 × 0.03 × 1.5 = $45 ............................
$1000 + $45 = $1045 ...................................
We show costs per vehicle here, but
it is important to note that these are
costs and not prices. We are not
estimating how manufacturers would
price their products. Manufacturers may
pass costs along to purchasers via price
increases in a manner consistent with
what we show here. However,
manufacturers may also price certain
products higher than what we show
while pricing others lower—the higherpriced products thereby subsidizing the
lower-priced products. This is true in
any market, not just the heavy-duty
highway industry. This may be
$5000 + $1000 = $6000
$6000 × 0.03 × 1.5 = $270
$1000 + $270 = $1270
especially true with respect to the
indirect costs we have estimated
because, for example, R&D done to
improve emission durability can readily
transfer across different engines whereas
technology added to an engine is
uniquely tied to that engine. We request
comment on this issue—while we
believe that the RPE markup and the
indirect cost contributor scaling
approach is a reasonable approach to
estimating indirect costs, would it be
preferable to consider indirect costs in
aggregate rather than on a per engine or
per vehicle basis?
TABLE V–8—MY2027 & MY2031 TECHNOLOGY COSTS PER VEHICLE FOR LHD2B3 DIESEL, AVERAGE PER VEHICLE,
2017 DOLLARS
Model year
Scenario
2027 ...........................
Baseline ..........................................................
Baseline+Proposed Option 1 ..........................
Baseline+Proposed Option 2 ..........................
Option 1 increase from Baseline ....................
Option 2 increase from Baseline ....................
Baseline ..........................................................
Baseline+Proposed Option 1 ..........................
Baseline+Proposed Option 2 ..........................
Option 1 increase from Baseline ....................
Option 2 increase from Baseline ....................
2031 ...........................
DMC
$3,788
5,404
5,404
1,616
1,616
3,504
4,863
4,863
1,358
1,358
Warranty
$114
243
178
130
65
105
306
160
201
55
R&D
Other
$189
467
614
277
425
175
346
243
170
68
$1,099
1,567
1,567
469
469
1,016
1,410
1,410
394
394
Profit
$189
270
270
81
81
175
243
243
68
68
Tech cost
sum
$5,379
7,952
8,034
2,572
2,655
4,976
7,168
6,920
2,192
1,944
jspears on DSK121TN23PROD with PROPOSALS2
TABLE V–9—MY2027 & MY2031 TECHNOLOGY COSTS PER VEHICLE FOR LHD45 DIESEL, AVERAGE PER VEHICLE, 2017
DOLLARS
Model year
Scenario
2027 ...........................
Baseline ..........................................................
Baseline+Proposed Option 1 ..........................
Baseline+Proposed Option 2 ..........................
Option 1 increase from Baseline ....................
Option 2 increase from Baseline ....................
Baseline ..........................................................
Baseline+Proposed Option 1 ..........................
Baseline+Proposed Option 2 ..........................
Option 1 increase from Baseline ....................
2031 ...........................
DMC
$3,806
5,459
5,459
1,653
1,653
3,515
4,900
4,900
1,385
Warranty
$114
246
180
131
66
105
309
162
203
R&D
Other
$190
471
620
281
430
176
348
245
172
734 Note that we have not estimated sales impacts
associated with the proposal (see Section X), so
sales projections are equivalent across scenarios.
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$1,104
1,583
1,583
479
479
1,019
1,421
1,421
402
Profit
$190
273
273
83
83
176
245
245
69
Tech cost
sum
$5,405
8,032
8,115
2,627
2,710
4,991
7,223
6,973
2,232
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TABLE V–9—MY2027 & MY2031 TECHNOLOGY COSTS PER VEHICLE FOR LHD45 DIESEL, AVERAGE PER VEHICLE, 2017
DOLLARS—Continued
Model year
Scenario
DMC
Option 2 increase from Baseline ....................
1,385
Warranty
R&D
56
Other
69
402
Profit
69
Tech cost
sum
1,982
TABLE V–10—MY2027 & MY2031 TECHNOLOGY COSTS PER VEHICLE FOR MHD67 DIESEL, AVERAGE PER VEHICLE,
2017 DOLLARS *
Model year
Scenario
2027 ...........................
Baseline ..........................................................
Baseline+Proposed Option 1 ..........................
Baseline+Proposed Option 2 ..........................
Option 1 increase from Baseline ....................
Option 2 increase from Baseline ....................
Baseline ..........................................................
Baseline+Proposed Option 1 ..........................
Baseline+Proposed Option 2 ..........................
Option 1 increase from Baseline ....................
Option 2 increase from Baseline ....................
2031 ...........................
DMC
$4,032
5,651
5,080
1,619
1,357
3,723
5,080
5,080
1,357
1,357
Warranty
$121
373
229
252
117
112
427
229
315
117
R&D
Other
$202
412
254
211
68
186
329
254
143
68
$1,169
1,639
1,473
470
394
1,080
1,473
1,473
394
394
Profit
$202
283
254
81
68
186
254
254
68
68
Tech cost
sum
$5,725
8,358
7,290
2,632
2,003
5,287
7,563
7,290
2,276
2,003
TABLE V–11—MY2027 & MY2031 TECHNOLOGY COSTS PER VEHICLE FOR HHD8 DIESEL, AVERAGE PER VEHICLE, 2017
DOLLARS
Model year
Scenario
2027 ...........................
Baseline ..........................................................
Baseline+Proposed Option 1 ..........................
Baseline+Proposed Option 2 ..........................
Option 1 increase from Baseline ....................
Option 2 increase from Baseline ....................
Baseline ..........................................................
Baseline+Proposed Option 1 ..........................
Baseline+Proposed Option 2 ..........................
Option 1 increase from Baseline ....................
Option 2 increase from Baseline ....................
2031 ...........................
DMC
$6,457
8,668
8,668
2,210
2,210
5,961
7,813
7,813
1,851
1,851
Warranty
$194
1,170
910
976
716
179
1,406
820
1,227
641
R&D
Other
$323
598
648
275
325
298
521
391
223
93
$1,873
2,514
2,514
641
641
1,729
2,266
2,266
537
537
Profit
$323
433
433
111
111
298
391
391
93
93
Tech cost
sum
$9,169
13,382
13,172
4,213
4,003
8,465
12,396
11,680
3,931
3,215
TABLE V–12—MY2027 & MY2031 TECHNOLOGY COSTS PER VEHICLE FOR URBAN BUS DIESEL, AVERAGE PER VEHICLE,
2017 DOLLARS
Model year
Scenario
2027 ...........................
Baseline ..........................................................
Baseline+Proposed Option 1 ..........................
Baseline+Proposed Option 2 ..........................
Option 1 increase from Baseline ....................
Option 2 increase from Baseline ....................
Baseline ..........................................................
Baseline+Proposed Option 1 ..........................
Baseline+Proposed Option 2 ..........................
Option 1 increase from Baseline ....................
Option 2 increase from Baseline ....................
2031 ...........................
DMC
$4,082
5,734
5,734
1,653
1,653
3,769
5,153
5,153
1,385
1,385
Warranty
$122
774
602
652
480
113
928
541
815
428
R&D
Other
$204
395
428
191
224
188
344
258
155
69
$1,184
1,663
1,663
479
479
1,093
1,494
1,494
402
402
Profit
$204
287
287
83
83
188
258
258
69
69
Tech cost
sum
$5,796
8,854
8,715
3,058
2,918
5,352
8,177
7,704
2,825
2,353
jspears on DSK121TN23PROD with PROPOSALS2
TABLE V–13—MY2027 & MY2031 TECHNOLOGY COSTS PER VEHICLE FOR LHD45, MHD67 & HHD8 GASOLINE,
AVERAGE PER VEHICLE, 2017 DOLLARS
Model year
Scenario
2027 ...........................
Baseline ..........................................................
Baseline+Proposed Option 1 ..........................
Baseline+Proposed Option 2 ..........................
Option 1 increase from Baseline ....................
Option 2 increase from Baseline ....................
Baseline ..........................................................
Baseline+Proposed Option 1 ..........................
2031 ...........................
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$832
1,249
1,249
417
417
768
1,118
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Warranty
R&D
$25
82
82
57
57
23
107
E:\FR\FM\28MRP2.SGM
Other
$42
88
114
46
72
38
72
28MRP2
$299
450
450
150
150
277
402
Profit
$50
75
75
25
25
46
67
Tech cost
sum
$1,248
1,944
1,969
696
722
1,152
1,767
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TABLE V–13—MY2027 & MY2031 TECHNOLOGY COSTS PER VEHICLE FOR LHD45, MHD67 & HHD8 GASOLINE,
AVERAGE PER VEHICLE, 2017 DOLLARS—Continued
Model year
Scenario
DMC
Baseline+Proposed Option 2 ..........................
Option 1 increase from Baseline ....................
Option 2 increase from Baseline ....................
Warranty
1,118
350
350
R&D
74
84
51
Other
56
34
17
402
126
126
Profit
67
21
21
Tech cost
sum
1,717
614
565
TABLE V–14—MY2027 & MY2031 TECHNOLOGY COSTS PER VEHICLE FOR HHD8 CNG, AVERAGE PER VEHICLE, 2017
DOLLARS
Model year
Scenario
2027 ...........................
Baseline ..........................................................
Baseline+Proposed Option 1 ..........................
Baseline+Proposed Option 2 ..........................
Option 1 increase from Baseline ....................
Option 2 increase from Baseline ....................
Baseline ..........................................................
Baseline+Proposed Option 1 ..........................
Baseline+Proposed Option 2 ..........................
Option 1 increase from Baseline ....................
Option 2 increase from Baseline ....................
2031 ...........................
DMC
Warranty
$4,108
4,135
4,135
27
27
3,793
3,816
3,816
23
23
$123
558
434
435
311
114
687
401
573
287
R&D
Other
$205
285
309
80
104
190
254
191
65
1
$1,191
1,199
1,199
8
8
1,100
1,107
1,107
7
7
Profit
$205
207
207
1
1
190
191
191
1
1
Tech cost
sum
$5,833
6,384
6,284
551
450
5,386
6,054
5,705
668
318
TABLE V–15—MY2027 & MY2031 TECHNOLOGY COSTS PER VEHICLE FOR URBAN BUS CNG, AVERAGE PER VEHICLE,
2017 DOLLARS
Model year
Scenario
2027 ...........................
Baseline ..........................................................
Baseline+Proposed Option 1 ..........................
Baseline+Proposed Option 2 ..........................
Option 1 increase from Baseline ....................
Option 2 increase from Baseline ....................
Baseline ..........................................................
Baseline+Proposed Option 1 ..........................
Baseline+Proposed Option 2 ..........................
Option 1 increase from Baseline ....................
Option 2 increase from Baseline ....................
2031 ...........................
jspears on DSK121TN23PROD with PROPOSALS2
B. Operating Costs
We have estimated three impacts on
operating costs associated with the
proposed criteria pollutant standards:
Increased diesel exhaust fluid (DEF)
consumption by diesel vehicles due to
increased DEF dose rates to enable
compliance with more stringent NOX
standards; decreased fuel costs by
gasoline vehicles due to new onboard
refueling vapor recovery systems that
allow burning (in engine) of otherwise
evaporated hydrocarbon emissions; and
emission repair impacts. For the repair
impacts we expect that the longer
duration warranty would result in lower
owner/operator-incurred repair costs
since those costs would be borne by the
manufacturer, and that the longer
duration useful life periods would result
in increased emission control system
durability and fewer failing parts
needing repair. However, the possibility
exists that higher-cost emission control
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DMC
Warranty
$3,081
3,100
3,100
19
19
2,845
2,861
2,861
16
16
$92
419
326
326
233
85
515
300
430
215
systems may result in higher repair
costs if and when repairs are needed.
We have estimated the net effect on
repair costs and describe our approach,
along with increased DEF consumption
and reduced gasoline consumption,
below. Additional details on our
methodology and estimates of operating
costs per mile impacts are included in
draft RIA Chapter 7.2.
1. Costs Associated With Increased
Diesel Exhaust Fluid (DEF)
Consumption in Diesel Engines
Consistent with the approach used to
estimate technology costs, we have
estimated both baseline case DEF
consumption and DEF consumption
under the proposed Options 1 and 2.
For the baseline case, we estimated DEF
consumption using the relationship
between DEF dose rate and the
reduction in NOX over the SCR catalyst.
The relationship between DEF dose rate
and NOX reduction across the SCR
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R&D
Other
$154
214
232
60
78
142
191
143
48
1
$893
899
899
6
6
825
830
830
5
5
Profit
$154
155
155
1
1
142
143
143
1
1
Tech cost
sum
$4,375
4,787
4,711
412
336
4,039
4,539
4,277
500
237
catalyst is based on methodology
presented in the Technical Support
Document to the 2012 Nonconformance
Penalty rule (the NCP Technical
Support Document, or NCP TSD).735
The DEF dose rate to NOX reduction
relationship based on that methodology
considered FTP emissions and, as such,
the DEF dose rate increased as FTP
tailpipe emissions decreased. The DEF
dose rate used is 5.18 percent of fuel
consumed.
To estimate DEF consumption
impacts under the proposed Options 1
and 2, which involve changes to not
only the FTP emission standards but
also the RMC and LLC standards along
with new idle standards, we developed
a new approach to estimating DEF
consumption. For this analysis, we
scaled DEF consumption with the NOX
735 Nonconformance Penalties for On-highway
Heavy-duty Diesel Engines: Technical Support
Document; EPA–420–R–12–014, August 2012.
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Federal Register / Vol. 87, No. 59 / Monday, March 28, 2022 / Proposed Rules
reductions achieved under proposed
Options 1 and 2. This was done by
considering the molar mass of NOX, the
molar mass of urea, the mass
concentration of urea in DEF along with
the density of DEF to estimate the
theoretical gallons of DEF consumed per
ton of NOX reduced. We estimated
theoretical DEF consumption per ton of
NOX reduced at 442 gallons/ton which
we then adjusted based on testing to 527
gallons/ton, the value used in this
analysis. We describe this in more detail
in Section 7.2.1 of the draft RIA.
These two DEF consumption
metrics—dose rate per gallon and DEF
consumption per ton of NOX reduced—
were used to estimate total DEF
consumption in the baseline, as well as
the proposed Options 1 and 2. These
DEF consumption rates were then
multiplied by DEF price per gallon,
adjusted from the DEF prices presented
in the NCP TSD, to arrive at the impacts
on DEF costs for diesel engines. These
are shown in Table V–16.
2. Costs Associated With ORVR and the
Estimated Reduction in Fuel Costs for
Gasoline Engines
We have estimated a decrease in fuel
costs, i.e., fuel savings, associated with
the proposed ORVR requirements on
gasoline engines. Due to the ORVR
systems, evaporative emissions that
would otherwise be emitted into the
atmosphere would be trapped and
subsequently burned in the engine. We
describe the approach taken to estimate
these impacts in Chapter 7.2.2 of the
draft RIA. These newly captured
evaporative emissions are converted to
gallons and then multiplied by AEO
2018 reference case gasoline prices to
arrive at the monetized impacts. These
impacts are shown in Table V–16.736
3. Repair Cost Impacts Associated With
Longer Warranty and Useful Life
Periods
jspears on DSK121TN23PROD with PROPOSALS2
The extended warranty and useful life
requirements being proposed would
have an impact on emission-related
repair costs incurred by truck owners.
Researchers have noted the
relationships among quality, reliability,
and warranty for a variety of goods.737
736 We estimate that the ORVR requirements in
both the proposal and Alternative 1 would result in
a reduction of approximately 0.3 million (calendar
year 2027) to 4.8 million (calendar year 2045)
gallons of gasoline, representing roughly 0.1 percent
of gasoline consumption from impacted vehicles.
737 Thomas, M., and S. Rao (1999). ‘‘Warranty
Economic Decision Models: A Summary and Some
Suggested Directions for Future Research.’’
Operations Research 47(6):807–820.
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Wu,738 for instance, examines how
analyzing warranty data can provide
‘‘early warnings’’ on product problems
that can then be used for design
modifications. Guajardo et al. describe
one of the motives for warranties to be
‘‘incentives for the seller to improve
product quality;’’ specifically for lightduty vehicles, they find that buyers
consider warranties to substitute for
product quality, and to complement
service quality.739 Murthy and Jack, for
new products, and Saidi-Mehrabad et al.
for second-hand products, consider the
role of warranties in improving a
buyer’s confidence in quality of the
good.740 741
On the one hand, we would expect
owner-incurred emission repair costs to
decrease due to the proposed program
because the longer emission warranty
requirements would result in more
repair costs covered by the OEMs.
Further, we would expect improved
serviceability in an effort by OEMs to
decrease repair costs they would incur.
We would also expect that the longer
useful life periods in proposed Options
1 or 2 would result in more durable
parts to ensure regulatory compliance
over the longer timeframe. On the other
hand, we would also expect that the
more costly emission control systems
required by the proposed Options 1 or
2 would result in higher repair costs
which could increase OEM costs during
the warranty period and owner costs
outside the warranty period. As further
explained below, while the longer
warranty period could potentially
increase repair costs incurred by OEMs,
such costs would fall under our
estimated warranty cost increases as
part of our indirect cost estimates
described in Section V.A.2.
As discussed in Section V.A.2, we
have estimated increased OEM indirect
costs associated with increased
warranty liability (i.e., longer warranty
periods), and for more durable parts
738 Wu, S (2012). Warranty Data Analysis: A
Review. Quality and Reliability Engineering
International 28: 795–805.
739 Guajardo, J., M Cohen, and S. Netessine
(2016). ‘‘Service Competition and Product Quality
in the U.S. Automobile Industry.’’ Management
Science 62(7):1860–1877. The other rationales are
protection for consumers against failures, provision
of product quality information to consumers, and a
means to distinguish consumers according to their
risk preferences.
740 Murthy, D., and N. Jack (2009). ‘‘Warranty and
Maintenance,’’ Chapter 18 in Handbook of
Maintenance Management and Engineering,
Mohamed Ben-Daya et al., editors. London:
Springer.
741 Saidi-Mehrabad, M., R. Noorossana, and M.
Shafiee (2010). ‘‘Modeling and analysis of effective
ways for improving the reliability of second-hand
products sold with warranty.’’ International Journal
of Advanced Manufacturing Technology 46: 253–
265.
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17573
resulting from the longer useful life
periods. These costs are accounted for
via increased warranty costs scaled by
the longer warranty period, and
increased research and development
(R&D) costs scaled by the longer useful
life period. We also included additional
aftertreatment costs in the direct
manufacturing costs to address the
increased useful life requirements (e.g.,
larger catalyst volume; see Chapters 2
and 4 of the draft RIA for detailed
discussions). We estimate that these
efforts would help to reduce emission
repair costs during the emission
warranty and regulatory useful life
periods, and possibly beyond.
To estimate impacts on emission
repair costs, we began with an emission
repair cost curve.742 We describe in
detail how we generated the emission
repair cost curve and the data from
which it was derived in Chapter 7 of the
draft RIA. Figure V–1 shows,
conceptually, the nature of the emission
repair cost curve (the solid line) and the
maintenance and repair cost curve—all
maintenance and repair, not just
emission repair—from which it was
derived (the dotted line). The emission
repair cost curve is lower than the curve
for all maintenance and repairs since
not all repair is emission-related.743 We
have not estimated any impact on
maintenance costs associated with the
longer warranty and useful life periods
in proposed Options 1 and 2, and we
have estimated that just over 10 percent
of repair costs are emission-related
repairs impacted by the proposed action
(see Chapter 7 of the draft RIA for this
derivation, which is based on the
industry whitepaper).744 From the
generic emission repair cost curve in
Figure V–1, we generated a unique
emission repair cost curve for each type
of vehicle (combination long-haul,
single unit short-haul, etc.), regulatory
class (medium heavy-duty, heavy
heavy-duty, etc.) and fuel type (diesel,
gasoline, etc.).
As noted, Figure V–1 shows
conceptually the relationship between
repair costs and the estimated age at
742 See ‘‘Mitigating Rising Maintenance & Repair
Costs for Class-8 Truck Fleets, Effective Data &
Strategies to Leverage Newer Trucks to Reduce
M&R Costs,’’ Fleet Advantage Whitepaper Series,
2018.
743 Maintenance includes oil changes, tire
replacements, brake replacements, etc., i.e., items
that are expected to wear out and require
replacement. Repair is the fixing of broken parts
that are not necessarily expected to break. Repairs
might include replacing a cracked particulate filter
or a broken mirror or door handle.
744 See ‘‘Mitigating Rising Maintenance & Repair
Costs for Class-8 Truck Fleets, Effective Data &
Strategies to Leverage Newer Trucks to Reduce
M&R Costs,’’ Fleet Advantage Whitepaper Series,
2018.
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which the warranty period is reached
for any given vehicle, where repair costs
are relatively low during the warranty
period and repair cost rates begin to
increase every year beyond the warranty
period. Similarly, at the estimated age at
which the useful life period ends,
maintenance and repair cost rates
increase yet again until, in the figure,
costs flatten out. The ‘‘estimated ages’’
mentioned are meant to reflect not the
required warranty and/or useful life
ages, but rather the age at which the
warranty (or useful life) is reached
based on the average miles traveled per
year by a given vehicle type relative to
the required warranty/useful life ages
and mileages. For example, a current
long-haul Class-8 truck has a required
warranty of 5 years or 100,000 miles,
whichever occurs first. Since the
mileage accumulation of such a vehicle
is over 100,000 miles in the first year,
the ‘‘estimated age’’ at which the
warranty is reached would be 1 year.745
The flattening of costs per mile shown
in Figure V–1 is due to a lack of data
beyond seven years of operation and, as
such, we have chosen to maintain a flat
repair cost rate for subsequent years.746
We considered estimating increases in
maintenance and repair cost per mile
beyond the useful life, but decided that
increases in the cost per mile rate
applied to both the baseline case and
the proposal would have no net impact.
Figure V–2 illustrates how the generic
cost curve was adjusted to estimate the
emission repair cost per mile for
specific vehicles. To do this, we first
estimated the vehicle age (in years) at
which the warranty and useful life
periods would end based on the typical
miles driven per year over the first
seven years of operation.747 The vehicle
ages at which the warranty and useful
life periods are estimated to end are
then applied to the generic emission
repair cost curve to generate a unique
emission repair cost curve for each
vehicle depending on the unique
warranty/useful life provisions and
mileage accumulation rates for that
vehicle. Figure V–2 shows,
conceptually, the baseline emission
repair cost curve (the solid line in
Figure V–1 but now the dotted line, note
the new y-axis scale) and the emission
repair cost curve under the proposal
(the solid line, not shown in Figure V–
1). In this conceptual example, the
warranty would expire in year 5 instead
of year 1. Further, the age at which the
useful life has been reached would be
year 9 instead of year 6. Lastly, the
emission repair cost curve would reach
a higher cost/mile level during the
warranty period, at the end of useful
life, and then beyond the useful life.
This is due to the more costly emission
controls that we estimate would be
fitted to engines as a result of the
proposed requirements (as discussed in
Section V.A).
745 See ‘‘Estimated Warranty and Useful Life Ages
Used in Estimating Emission Repair Costs’’
memorandum from Todd Sherwood to docket EPA–
HQ–OAR–2019–0055.
746 The only data source we are aware of is this
industry whitepaper, which includes costs through
seven years of operation; ‘‘Mitigating Rising
Maintenance & Repair Costs for Class-8 Truck
Fleets, Effective Data & Strategies to Leverage
Newer Trucks to Reduce M&R Costs,’’ Fleet
Advantage Whitepaper Series, 2018.
747 We have chosen 7 years for this estimate as
a fair snapshot on costs; including fewer years
would result in a higher average number of miles/
year given that mileage accumulation rates tend to
decrease year-over-year and, therefore, including
more years would tend to result in a lower average
mileage accumulation rate. We chose seven years as
the fair, middle ground.
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The emission repair cost/mile curves
shown in Figure V–2 would result in an
incremental cost/mile that is negative
for the operating years 2 through 7.
During the first year, the incremental
cost/mile would be slightly higher due
to the marginal technology costs
associated with the hypothetical
proposed standard. From years 1
through 7, the cost/mile would be lower
on increment due to the longer warranty
and useful life periods and the efforts
we are estimating manufacturers would
undertake to improve durability to
avoid warranty costs after sale (efforts
paid for in upfront indirect costs as
described in Section V.A.2). In the years
of operation beyond the useful life,
emission repair costs/mile would then
be expected to be marginally higher,
again due to the marginal technology
costs associated with the hypothetical
proposed standard. Importantly, in
those later years of operation, miles
driven per year tend to decrease yearover-year, which serves to offset
somewhat the effect of the higher
estimated cost/mile value on a cost/year
basis. In the end, for most vehicle types
(i.e., MOVES sourcetypes) our analysis
shows that, in general, the net emission
repair costs over the first 10 years of
operation would decrease (see Section
7.2.3 of the draft RIA).
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We believe that it is reasonable to
estimate that the emission repair costs
would remain flat, as shown in Figure
V–2, during the longer warranty periods
being proposed under either option
because of the increased warranty and
research and development costs we are
estimating in our technology costs. Note
that we are also estimating that the
emission repair costs beyond the useful
life would increase at a slightly higher
rate based on the source data which
suggested such a trend. Again, cost/mile
rates are estimated to flatten beyond the
useful life since the source data
included operating costs through only
seven years. It is possible that cost/mile
rates continue to increase with age and
that those would increase at similar
rates in both the baseline case and
under the proposed options. If true, the
net effect would be the same as
estimated here and the net effect is of
primary concern in our analysis.
As noted, our methodology and
estimated impacts are presented in more
detail in Chapter 7 of the draft RIA. We
request comment on all aspects of our
approach. In particular, we request
comment on how we have used the data
from which our repair cost curve was
derived and how we have adjusted that
curve to represent costs for all of the
vehicle types under consideration.
Further, we request data that would
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17575
allow us to build upon our approach or
change our approach if a better one
exists.
C. Program Costs
Using the cost elements outlined in
Sections V.A and V.B, we have
estimated the costs associated with the
proposed criteria pollutant standards;
costs associated with proposed Options
1 and 2 are shown in Table V–16 and
Table V–17, respectively. Costs are
presented in more detail in Chapter 7 of
the draft RIA. As noted earlier, costs are
presented in 2017 dollars in
undiscounted annual values along with
net present values at both 3 and 7
percent discount rates with values
discounted to the 2027 calendar year.
We are not including an analysis of
the costs of the Alternative (described in
Sections III and IV) because we
currently do not have sufficient
information to conclude that the
Alternative standards would be feasible
in the MY 2027 timeframe.
As shown in these tables, and more
clearly in Figure V–3, our analysis
shows that the proposed Options 1 and
2 would result in similar costs in the
early years, but proposed Option 1
would result in lower costs the longer
term, despite higher costs in the midterm years, compared to proposed
Option 2.
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VI. Estimated Emission Reductions
From the Proposed Program
The proposed criteria pollutant
emission control program described in
Sections III and IV is expected to reduce
emissions from highway heavy-duty
engines in several ways.748 We project
reduced tailpipe emissions of NOX as a
result of the proposed emission
standards for heavy-duty diesel engines.
The combination of the proposed lowload duty-cycle standard and off-cycle
standards for diesel engines would help
to ensure that the reduction in tailpipe
emissions is achieved in-use, not only
under high-speed, on-highway
conditions, but under low-load and idle
conditions as well. We also project
reduced tailpipe emissions of NOX, CO,
PM, and VOCs from heavy-duty gasoline
engines, particularly under cold-start
and high-load operating conditions. The
proposed longer emission warranty and
regulatory useful life requirements for
heavy-duty diesel and gasoline engines
would help to maintain the expected
emission reductions for all pollutants
for a longer portion of the operational
748 This
section describes estimated emission
reductions from the proposed criteria pollutant
program described in Sections III and IV.
Discussion on estimated emission impacts from the
proposed revisions to the HD GHG Phase 2 rule are
addressed in Section XI.
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life of the engine.749 The proposed
onboard refueling vapor recovery
requirements for heavy-duty gasoline
engines would reduce VOCs and
associated air toxics. See draft RIA
Chapter 5, Appendix 5.3 for details on
projected emission reductions of each
pollutant.
Section VI.A provides an overview of
the methods used to estimate emission
reductions from our proposed program.
All of the projected emission reductions
from the proposed Option 1 or 2 are
outlined in Section VI.B, with more
details provided in the draft RIA
Chapter 5. Section VI.C presents
projected emission reductions from
Option 1 or 2 by engine operations and
processes (e.g., medium-to-high load or
low-load engine operations). Section
VI.D presents results of the Alternative
that we analyzed. Section VI.E discusses
how heavy-duty electric vehicles could
affect the baseline emission inventory in
the final rule and requests comment on
this topic.
As discussed in Section I and detailed
in Sections III and IV, proposed Option
2 is generally less stringent than MY
2031 standards in proposed Option 1
due to the combination of higher
numeric levels of the NOX emission
standards and shorter useful life periods
749 See Section IV.A for more discussion on the
operational life of the engine relative to useful life.
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in proposed Option 2. The Alternative
is more stringent than the Option 1 MY
2031 standards due to the combination
of shorter lead time, lower numeric
levels of the NOX and HC emission
standards, and longer useful life periods
in the Alternative. The proposed
Options 1 and 2 standards generally
contain values that represent a lower
and upper bound of the combined range
of options that we are considering for
lead time, duty-cycle test standards, offcycle standards, emission warranty, and
useful life requirements. We would
need additional information to be able
to project that the Alternative is feasible
in the MY 2027 timeframe and thereby
consider adopting it in the final rule
(see Section III for details).
The proposed Options 1 and 2 thus
generally bracket the overall range of
options that EPA is currently
considering and the range of estimated
emission inventory impacts that we
currently project (see Section I.G for
discussion on potentially finalizing a
program different from our proposal
based on additional data that we collect
and stakeholder input on this proposal).
A. Emission Inventory Methodology
To estimate the emission reductions
from the proposed program as a whole,
we updated EPA’s Motor Vehicle
Emission Simulator (MOVES) model to
include several changes related
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specifically to heavy-duty vehicle
emissions and activity (e.g., heavy-duty
engine start and running exhaust
emission rates, heavy-duty vehicle start
and idle activity). These model updates
are summarized in Chapter 5.2 of the
draft RIA and described in detail in
several peer-reviewed technical reports
that are available in the docket for this
proposed rulemaking.750
The draft RIA also provides a detailed
description of our methodology to
develop model inputs for the proposed
and alternative control scenarios (see
draft RIA Chapter 5.3.2 and 5.3.3). The
model inputs for the proposed and
alternative control scenarios capture
emission reductions outlined in the
introduction to this section.751
We invite stakeholders to comment
and provide additional information on
our approaches to use MOVES for
modeling the proposed duty-cycle and
off-cycle standards, as well as longer
warranty and useful life periods;
commenters may also provide input on
other data or modeling approaches that
EPA should consider when estimating
emission inventory impacts in the final
rulemaking.
B. Estimated Emission Reductions From
the Proposed Criteria Pollutant Program
As discussed in Sections I.G and III,
EPA is co-proposing two regulatory
options with different numeric levels of
emission standards, as well as different
regulatory useful life and emissions
warranty periods.752 Our estimates of
the emission impacts that would result
from the proposed Options 1 and 2 in
calendar years 2030, 2040, and 2045 are
presented below in Table VI–1 Table
VI–2, respectively. As shown in Table
VI–1, we estimate that the criteria
pollutant program in proposed Option 1
would reduce NOX emissions from
highway heavy-duty vehicles by 61
percent nationwide in 2045. We also
estimate a 26 percent reduction in
primary exhaust PM2.5 from highway
heavy-duty vehicles. VOC emissions
from heavy-duty vehicles would be 21
percent lower. Emissions of CO from
heavy-duty vehicles are estimated to
decrease by 17 percent. Emission
impacts of the proposed Option 1 on
other pollutants, including air toxics,
range from an estimated reduction of
about 27 percent for benzene to no
change in 1,3-butadiene.753 As shown in
Table VI–2, proposed Option 2 is
estimated to reduce heavy-duty vehicle
NOX emissions by 47 percent in 2045;
the estimated reductions in other
pollutants are similar to reductions from
proposed Option 1. Draft RIA Chapter
5.5.3 includes additional details on the
emission reductions by vehicle fuel
type; Chapter 5.5.5 provides our
estimates of criteria pollutant emissions
reductions for calendar years 2027
through 2045.
As the proposed standards are
implemented, emission reductions are
expected to increase over time as the
fleet turns over to new, compliant
engines.754 Under either proposed
Option 1 or 2, we estimate no change in
CO2 emissions, based on data in our
feasibility and cost analyses of the
proposed criteria pollutant program (see
Section III for more discussion).755 As
shown in Tables VI–1 and Table VI–2,
we estimate a less than 1% reduction in
CH4 emissions from heavy-duty
vehicles.756 On the whole, we expect
either proposed Option 1 or 2 to have
only minor impacts on GHG emissions;
however, we request comment on the
potential for GHG emission impacts
from proposed Option 1 or 2.
TABLE VI–1—ANNUAL EMISSION REDUCTIONS FROM HEAVY-DUTY VEHICLES IN CALENDAR YEARS (CY) 2030, 2040, AND
2045—PROPOSED OPTION 1 EMISSIONS RELATIVE TO THE HEAVY-DUTY VEHICLE EMISSIONS BASELINE
CY2030
Pollutant
US short
tons
jspears on DSK121TN23PROD with PROPOSALS2
NOX ..........................................................
VOC .........................................................
Primary Exhaust PM2.5 ............................
CO ............................................................
1,3-Butadiene ...........................................
Acetaldehyde ...........................................
Benzene ...................................................
Formaldehyde ..........................................
Methane (CH4) ........................................
Naphthalene .............................................
153,608
4,681
408
51,154
0
8
42
12
166
1.3
750 Sonntag, Darrell. Memorandum to docket
EPA–HQ–OAR–2019–0055: ‘‘Updates to MOVES for
Emissions Analysis of the HD 2027 NPRM‘‘. May
2021
751 Note that our modeling does not include
emission reductions from the proposed useful life
and warranty requirements for gasoline and natural
gas vehicles. These proposed control requirements
are expected to further decrease heavy-duty engine
emissions. See draft RIA Chapter 5 for details on
anticipated emission impacts and our expectations
for modeling emission impacts in the final rule
where feasible based on data and modeling
capabilities.
752 As summarized in Section I and detailed in
Sections III and IV, the proposed Option 1 would
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%
Reduction
US short
tons
16.4
5.0
3.4
3.2
0.0
0.4
4.1
0.5
0.2
0.9
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%
Reduction
491,318
15,199
1,741
241,974
0
46
181
63
881
6.5
be implemented in two steps, while the proposed
Option 2 would be implemented in a single step
starting in MY 2027. The numeric values of the
proposed Option 2 standards are less stringent than
the proposed Option 1 MY 2031 standards, with
useful life and warranty mileages similar to those
in proposed Option 1 MY 2027 standards.
753 No change is observed in 1,3-butadiene
emissions in the control scenarios because 1,3butadiene emissions do not contribute to VOC
emissions from MY 2027 and later diesel running
and start emissions, heavy-duty gasoline running
emissions, and gasoline refueling emissions in the
version of MOVES updated for use in this
rulemaking, referred to as MOVES CTI NPRM.
CY2045
55.9
18.7
23.7
15.2
0.0
2.5
23.1
4.1
0.7
14.3
US short
tons
558,780
17,975
2,005
289,835
0
52
221
75
1,025
8
%
Reduction
60.5
21.0
26.4
17.2
0.0
2.7
26.8
4.6
0.7
16.7
754 We do not currently expect the proposed rule
to incentivize additional market shifts to
electrification; however, if such shifts were to occur
then additional emission reductions beyond those
projected in Section VI.B could occur.
755 This estimate includes the assumption that
vehicle sales will not change in response to the
proposed rule. See Section X for further discussion
on vehicle sales impacts of this proposed rule. See
Section XI for discussion on estimated CO2
emission impacts of the proposed revisions to the
Heavy Duty GHG Phase 2 rulemaking.
756 The CH4 emissions reductions would be due
to lower total hydrocarbon emission rates from the
tailpipe of heavy-duty gasoline vehicles (see draft
RIA Chapter 5.2.2 for more detail).
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TABLE VI–2—ANNUAL EMISSION REDUCTIONS FROM HEAVY-DUTY VEHICLES IN CALENDAR YEARS (CY) 2030, 2040, AND
2045—PROPOSED OPTION 2 EMISSIONS RELATIVE TO THE HEAVY-DUTY VEHICLE EMISSIONS BASELINE
CY 2030
Pollutant
US short
tons
NOX ..........................................................
VOC .........................................................
Primary Exhaust PM2.5 ............................
CO ............................................................
1,3-Butadiene ...........................................
Acetaldehyde ...........................................
Benzene ...................................................
Formaldehyde ..........................................
Methane (CH4) ........................................
Naphthalene .............................................
CY 2040
%
Reduction
140,691
4,645
408
51,154
0
8
41
12
160
1.2
C. Estimated Emission Reductions by
Engine Operations and Processes
Looking more closely at the NOX
emission inventory from highway
heavy-duty vehicles, our analysis shows
that the proposed standards would
reduce emissions across several engine
operations and processes, with the
US short
tons
15.0
5.0
3.4
3.2
0.0
0.4
4.0
0.5
0.1
0.8
CY 2045
%
Reduction
383,350
14,623
1,600
216,413
0
32
167
51
654
5.7
greatest reductions attributable to
medium-to-high load engine operations,
low-load engine operations, and age
effects (i.e., deterioration and malmaintenance of emission controls, as
well as tampering). As noted in Section
I, without the proposed program, these
processes are projected to contribute the
most to the heavy-duty NOX emission
US short
tons
43.6
18.0
21.8
13.6
0.0
1.8
21.3
3.3
0.5
12.6
%
Reduction
437,869
17,283
1,856
262,574
0
37
202
61
770
7
47.4
20.2
24.4
15.6
0.0
1.9
24.5
3.7
0.6
14.6
inventory in 2045. Table VI–3 compares
NOX emissions in 2045 from different
engine operations and processes with
and without the proposed Options 1 and
2 standards. Additional details on our
analysis of NOX emissions by process
are included in the draft RIA Chapter
5.5.4.
TABLE VI–3—HEAVY-DUTY NOX EMISSION REDUCTIONS BY PROCESS IN CY2045
[US tons]
Engine operation or
process
Emission inventory
contribution
without
proposed
options
(%)
Medium- to High-Load
Low-Load .....................
Aging ............................
Extended Idle & APU ...
Starts ............................
Historical Fleet (MY
2010 to 2026) ...........
Tons reduced
Proposed
Option 1
Percent reduction from baseline
(%)
Proposed
Option 2
Proposed
Option 1
Emission inventory contribution
with
proposed options
(%)
Proposed
Option 2
Proposed
Option 1
Proposed
Option 2
36
28
24
2
4
286,661
183,971
82,340
11,717
12,091
243,887
149,913
23,389
10,340
10,341
81
70
38
66
31
73
57
11
58
26
17
21
38
2
8
18
23
40
2
6
6
0
0
0
0
14
11
D. Estimated Emission Reductions From
the Alternative
As discussed in Section III, in
addition to the proposed program, EPA
analyzed an alternative set of emission
standards, with different regulatory
useful life and emissions warranty
periods.757 Our estimates of the
emission impacts that would result from
the Alternative are presented below in
Table VI–4. The Alternative is estimated
to reduce heavy-duty vehicle NOX
emissions by 61 percent in 2045;
estimated reductions in other pollutants
are generally higher in the Alternative
compared to the proposed Options 1 or
2.
TABLE VI–4—ANNUAL EMISSION REDUCTIONS FROM HEAVY-DUTY VEHICLES IN CALENDAR YEARS 2030, 2040, AND
2045—‘‘THE ALTERNATIVE’’ EMISSIONS RELATIVE TO THE HEAVY-DUTY VEHICLE EMISSIONS BASELINE
CY 2030
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Pollutant
US short
tons
NOX ..........................................................
VOC .........................................................
Primary Exhaust PM2.5 ............................
CO ............................................................
1,3-Butadiene ...........................................
155,954
4,716
408
51,154
0
757 Under the Alternative, the numeric values of
the NOX and HC standards are lower than the
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%
Reduction
US short
tons
16.7
5.0
3.4
3.2
0.0
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500,367
15,312
1,822
247,475
0
proposed Option 1 MY 2031 standards; the useful
CY 2045
56.9
18.9
24.8
15.5
0.0
US short
tons
%
Reduction
566,100
18,069
2,090
295,561
0
life and warranty mileages are also longer than
those in proposed Option 1 for MY 2031.
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TABLE VI–4—ANNUAL EMISSION REDUCTIONS FROM HEAVY-DUTY VEHICLES IN CALENDAR YEARS 2030, 2040, AND
2045—‘‘THE ALTERNATIVE’’ EMISSIONS RELATIVE TO THE HEAVY-DUTY VEHICLE EMISSIONS BASELINE—Continued
CY 2030
Pollutant
US short
tons
Acetaldehyde ...........................................
Benzene ...................................................
Formaldehyde ..........................................
Methane (CH4) ........................................
Naphthalene .............................................
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758 In MY 2019 manufacturers certified
approximately 350 heavy-duty BEVs, based on
production volume reports submitted to the agency.
This is out of nearly 615,000 heavy-duty diesel
vehicles certified in MY 2019, which represents
approximately 0.06 percent of the market. See
Sections IV and XI, and RIA Chapter 1.4 for more
details on current and potential future production
volumes of BEVs and FCEVs.
759 See Preamble Section XI for discussion on our
current expectations for how additional
electrification of the heavy-duty market could
impact the emission reductions expected from the
HD GHG Phase 2 program.
760 We used proposed Option 1 to conduct this
sensitivity analysis but expect similar results with
proposed Option 2.
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1.4
E. Evaluating Emission Impacts of
Electric Vehicles in the Proposed
Emission Inventory Baseline
As described in Section III, we relied
on next-generation emission control
technologies for CI and SI engines in our
technology feasibility assessment for the
proposed standards. Since BEV and
FCEV technologies were not included in
our feasibility assessment, and because
these technologies currently make up
less than 1 percent of the current heavyduty market based on current EPA
certification data, we did not include
BEV and FCEV technologies in our
emission inventory analysis described
in Sections VI.B through VI.D, and
detailed in draft RIA Chapter 5.758
However, we have conducted a
sensitivity analysis of BEV and FCEV
tailpipe emission impacts based on
potential market adoption (see draft RIA
Chapter 1.4 and Chapter 5.5.5). Results
of our analysis show that we would not
expect a significant change in the
percent emission reductions from the
proposed criteria pollutant program if
BEVs were to make up a larger
percentage of heavy-duty vehicles in the
2045 baseline emission inventory (i.e.,
28 percent of medium heavy-duty and
10 percent of heavy heavy-duty vehicle
sales in MY 2045).759 760
We recognize that it is important to
properly define the baseline emission
inventory for the final rule (i.e., heavyduty emissions without emission
controls from this proposed EPA rule as
finalized), which could include
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0.4
4.3
0.6
0.2
0.9
761 As noted in Section I.D, EPA is reviewing a
waiver request under CAA section 209(b) from
California for the ACT rule; we may consider
including some analyses that account for BEVs and
FCEVs produced to meet the CARB ACT
requirements in the final EPA rule.
762 ‘‘Multi-state Medium- and Heavy-Duty Zero
Emission Vehicle Memorandum of Understanding’’
July 13, 2020. Available online at: https://
www.nescaum.org/topics/zero-emission-vehicles.
763 California Air Resources Board. ‘‘Notice of
Decision: Advanced Clean Truck Regulation.’’ June
2020. Available online at: https://ww3.arb.ca.gov/
regact/2019/act2019/nod.pdf.
Additional discussion on the CARB ACT is also
included in Preamble XI.
764 Buysse and Sharpe. (July 20, 2020)
‘‘California’s Advanced Clean Trucks regulation:
Sales requirements for zero-emission heavy-duty
trucks‘‘, available online at: https://theicct.org/
publications/california-hdv-ev-update-jul2020 (last
accessed August 11, 2021).
765 California is also developing an Advanced
Clean Fleets regulation that would require fleets
that are well suited for electrification to transition
to BEVs or FCEVs where feasible. For more
information, see: California Air Resources Board.
‘‘Advanced Clean Fleets Fact Sheet.’’ August 2021.
Available at: https://ww2.arb.ca.gov/resources/factsheets/advanced-clean-fleets-fact-sheet.
766 CARB. ‘‘Appendix A Proposed Regulation
Order’’ Advanced Clean Truck Regulation.’’ May
2020. Available online at: https://ww3.arb.ca.gov/
regact/2019/act2019/30dayatta.pdf (accessed July
24, 2020).
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projected market penetration rates of
BEVs and FCEVs. Specifically, in the
final rule we may account for the recent
Advanced Clean Truck (ACT)
rulemaking in California,761 and the
Memorandum of Understanding (MOU)
signed by 15 states.762
As discussed in the draft RIA Chapter
1.4.2.3, the CA ACT requires
manufacturers to sell a certain
percentage of zero emission heavy-duty
vehicles (BEVs or FCEVs) for each
model year, starting in MY
2024.763 764 765 The sales requirements
vary by vehicle class, but start at 5 to 9
percent of total MY 2024 heavy-duty
vehicle sales in California and increase
up to 40 to 75 percent of sales for MY
2035 and beyond.766 The 15-state MOU
affirms a commitment to strive towards
at least 30 percent of new heavy-duty
vehicle sales being zero emission
vehicles by 2030 and to reach 100
percent of new sales by 2050. While the
MOU does not impose any binding
CY 2045
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23.3
4.3
0.7
14.6
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4.7
0.8
16.9
requirements, it may result in higher
sales of BEVs and FCEVs in
participating states.
EPA solicits comment on whether and
how to reflect the expectations for
higher sales volumes of BEVs and
FCEVs in California and other states in
the baseline emission inventory for the
final rule (i.e., without this EPA rule as
finalized). EPA will consider public
comments and other relevant
information in deciding to how to
reflect future sales volumes of BEVs and
FCEVs in the emission inventory
analysis of the final rule.
VII. Air Quality Impacts of the
Proposed Program
As discussed in Section VI, we expect
the standards in the proposed Options
1 and 2 to result in meaningful
reductions in emissions of NOX, VOC,
CO and PM2.5. In this section, we
summarize the results of our air quality
modeling based on the projected
emission reductions from the proposed
Option 1 standards.767 The ‘‘base’’ case
represents 2016 air quality. The
‘‘reference’’ scenario represents
projected 2045 air quality without the
proposed rule and the ‘‘control’’
scenario represents projected 2045
emissions with proposed Option 1. Air
quality modeling was done for the
future year 2045 when the program
would be fully implemented and when
most of the regulated fleet would have
turned over.
The air quality modeling predicts
decreases in ambient concentrations of
air pollutants in 2045 due to the
proposed Option 1, including
significant improvements in ozone
concentrations. Ambient PM2.5, NO2
and CO concentrations are also
767 Due to resource constraints, we only
conducted air quality modeling for the proposed
Option 1. As noted in Chapter 5.4 of the draft RIA,
while we refer to this modeling as for the proposed
Option 1, there are differences between the
proposed Option 1 standards, emission warranty,
and useful life provisions presented in Sections III
and IV of this preamble and those included in the
control scenario modeled for the air quality
analysis.
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Federal Register / Vol. 87, No. 59 / Monday, March 28, 2022 / Proposed Rules
predicted to improve in 2045 as a result
of the proposed Option 1. The proposed
Option 1 is expected to result in
improvements in nitrogen deposition
and visibility but is predicted to have
relatively little impact on ambient
concentrations of air toxics. Additional
information and maps showing
expected changes in ambient
concentrations of air pollutants in 2045
due to proposed Option 1 are included
in Chapter 6 of the draft RIA and in the
Air Quality Modeling Technical
Support Document.768
A. Ozone
The proposed rule would reduce 8hour ozone design values significantly
in 2045. The proposed Option 1 would
decrease ozone design values by more
than 2 ppb in over 150 counties, and
over 200 additional modeled counties
are projected to have decreases in ozone
design values of between 1 and 2 ppb
in 2045. Our modeling projections
indicate that some counties would have
design values above the level of the
2015 NAAQS in 2045, and the proposed
Option 1 would help those counties, as
well as other counties, in reducing
ozone concentrations. Table VII–1
shows the average projected change in
2045 8-hour ozone design values due to
the proposed Option 1 standards.
Counties within 10 percent of the level
of the NAAQS are intended to reflect
counties that, although not violating the
standard, would also be affected by
changes in ambient levels of ozone as
they work to ensure long-term
attainment or maintenance of the ozone
NAAQS. The projected changes in
design values, summarized in Table
VII–1, indicate in different ways the
overall improvement in ozone air
quality due to emission reductions from
the proposed Option 1 standards, if
implemented as modeled.
TABLE VII–1—AVERAGE CHANGE IN PROJECTED 8-HOUR OZONE DESIGN VALUES IN 2045 DUE TO PROPOSED OPTION 1
Number of
counties
Projected design value category
All modeled counties .......................................................................................
Counties with 2016 base year design values above the level of the 2015 8hour ozone standard ....................................................................................
Counties with 2016 base year design values within 10% of the 2015 8-hour
ozone standard ............................................................................................
Counties with 2045 reference design values above the level of the 2015 8hour ozone standard ....................................................................................
Counties with 2045 reference design values within 10% of the 2015 8-hour
ozone standard ............................................................................................
Counties with 2045 control design values above the level of the 2015 8hour ozone standard ....................................................................................
Counties with 2045 control design values within 10% of the 2015 8-hour
ozone standard ............................................................................................
2045
Populationa
Average
change in
2045 design
value
(ppb)
Populationweighted
average
change in
design value
(ppb)
457
246,949,949
¥1.87
¥2.23
118
125,319,158
¥2.12
¥2.43
245
93,417,097
¥1.83
¥2.10
15
37,758,488
¥2.26
¥3.03
56
39,302,665
¥1.78
¥2.02
10
27,930,138
¥2.36
¥3.34
42
31,395,617
¥1.69
¥1.77
a Population
numbers based on Woods & Poole data. Woods & Poole Economics, Inc. (2015). Complete Demographic Database. Washington,
DC. https://www.woodsandpoole.com/index.php.
B. Particulate Matter
The proposed rule would reduce 24hour and annual PM2.5 design values in
2045. The proposed Option 1 standards
would decrease projected annual PM2.5
design values in the majority of
modeled counties by between 0.01 and
0.05 ug/m3 and by greater than 0.05 ug/
m3 in over 75 additional counties. The
proposed Option 1 standards would
decrease projected 24-hour PM2.5 design
values by between 0.15 and 0.5 ug/m3
in over 150 counties and by greater than
0.5 ug/m3 in 5 additional counties. Our
air quality modeling projections
indicate that some counties would have
design values above the level of the
2012 PM2.5 NAAQS in 2045 and the
proposed Option 1 would help those
counties, as well as other counties, in
reducing PM2.5 concentrations. Table
VII–2 and Table VII–3 present the
average projected changes in 2045
annual and 24-hour PM2.5 design values.
Counties within 10 percent of the level
of the NAAQS are intended to reflect
counties that, although not violating the
standards, would also be affected by
changes in ambient levels of PM2.5 as
they work to ensure long-term
attainment or maintenance of the annual
and/or 24-hour PM2.5 NAAQS. The
projected changes in PM2.5 design
values, summarized in Table VII–2 and
Table VII–3, indicate in different ways
the overall improvement in PM2.5 air
quality due to the emission reductions
resulting from the proposed Option 1
standards, if implemented as modeled.
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TABLE VII–2—AVERAGE CHANGE IN PROJECTED ANNUAL PM2.5 DESIGN VALUES IN 2045 DUE TO PROPOSED OPTION 1
Projected design value
category
Number of
counties
All modeled counties .......................................................................................
568
2045
Population a
273,604,437
768 USEPA (2021) Technical Support Document:
Air Quality Modeling for the HD 2027 Proposal.
EPA–HQ–OAR–2019–0055. October 2021.
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change in
2045 design
value
(ug/m3)
¥0.04
Populationweighted
average
change in
design value
(ug/m3)
¥0.04
Federal Register / Vol. 87, No. 59 / Monday, March 28, 2022 / Proposed Rules
17583
TABLE VII–2—AVERAGE CHANGE IN PROJECTED ANNUAL PM2.5 DESIGN VALUES IN 2045 DUE TO PROPOSED OPTION
1—Continued
Projected design value
category
Number of
counties
Counties with 2016 base year design values above the level of the 2012
annual PM2.5 standard .................................................................................
Counties with 2016 base year design values within 10% of the 2012 annual
PM2.5 standard .............................................................................................
Counties with 2045 reference design values above the level of the 2012 annual PM2.5 standard .....................................................................................
Counties with 2045 reference design values within 10% of the 2012 annual
PM2.5 standard .............................................................................................
Counties with 2045 control design values above the level of the 2012 annual PM2.5 standard .....................................................................................
Counties with 2045 control design values within 10% of the 2012 annual
PM2.5 standard .............................................................................................
2045
Population a
Average
change in
2045 design
value
(ug/m3)
Populationweighted
average
change in
design value
(ug/m3)
17
26,726,354
¥0.09
¥0.05
5
4,009,527
¥0.06
¥0.06
12
25,015,974
¥0.10
¥0.05
6
1,721,445
¥0.06
¥0.06
10
23,320,070
¥0.10
¥0.05
8
3,417,349
¥0.08
¥0.09
a Population
numbers based on Woods & Poole data. Woods & Poole Economics, Inc. (2015). Complete Demographic Database. Washington,
DC. https://www.woodsandpoole.com/index.php.
TABLE VII–3—AVERAGE CHANGE IN PROJECTED 24-HOUR PM2.5 DESIGN VALUES IN 2045 DUE TO PROPOSED OPTION 1
Projected design value
category
Number of
counties
All modeled counties .......................................................................................
Counties with 2016 base year design values above the level of the 2006
daily PM2.5 standard ....................................................................................
Counties with 2016 base year design values within 10% of the 2006 daily
PM2.5 standard .............................................................................................
Counties with 2045 reference design values above the level of the 2006
daily PM2.5 standard ....................................................................................
Counties with 2045 reference design values within 10% of the 2006 daily
PM2.5 standard .............................................................................................
Counties with 2045 control design values above the level of the 2006 daily
PM2.5 standard .............................................................................................
Counties with 2045 control design values within 10% of the 2006 daily
PM2.5 standard .............................................................................................
2045
Population a
Average
change in
2045 design
value
(ug/m3)
Populationweighted
average
change in
design value
(ug/m3)
568
272,852,777
¥0.12
¥0.17
33
28,394,253
¥0.40
¥0.67
15
13,937,416
¥0.18
¥0.27
29
14,447,443
¥0.38
¥0.55
12
22,900,297
¥0.30
¥0.59
29
14,447,443
¥0.38
¥0.55
10
19,766,216
¥0.26
¥0.60
a Population
jspears on DSK121TN23PROD with PROPOSALS2
numbers based on Woods & Poole data. Woods & Poole Economics, Inc. (2015). Complete Demographic Database. Washington,
DC. https://www.woodsandpoole.com/index.php.
C. Nitrogen Dioxide
D. Carbon Monoxide
E. Air Toxics
Our modeling indicates that in 2045
the proposed Option 1 would decrease
annual NO2 concentrations in most
urban areas and along major roadways
by more than 0.3 ppb and would
decrease annual NO2 concentrations by
between 0.01 and 0.1 ppb across much
of the rest of the country. The proposed
Option 1 emissions reductions would
also likely decrease 1-hour NO2
concentrations and help any potential
nonattainment areas attain and
maintenance areas maintain the NO2
standard.769 Section 6.3.4 of the draft
RIA contains more detail on the impacts
of the proposed Option 1 on NO2
concentrations.
Our modeling indicates that in 2045
the proposed Option 1 would decrease
annual CO concentrations by more than
0.5 ppb in many urban areas and would
decrease annual CO concentrations by
between 0.02 and 0.5 ppb across much
of the rest of the country. The emissions
reductions from proposed Option 1
would also likely decrease 1-hour and 8hour CO concentrations and help any
potential nonattainment areas attain and
maintenance areas maintain the CO
standard.770 Section 6.3.5 of the draft
RIA contains more detail on the impacts
of the proposed Option 1 on CO
concentrations.
769 As noted in Section II, there are currently no
nonattainment areas for the NO2 NAAQS.
770 As noted in Section II, there are currently no
nonattainment areas for the CO NAAQS.
In general, our modeling indicates
that the proposed Option 1 would have
relatively little impact on national
average ambient concentrations of the
modeled air toxics in 2045. The
proposed Option 1 standards would
have smaller impacts on air toxic
pollutants dominated by primary
emissions (or a decay product of a
directly emitted pollutant), and
relatively larger impacts on air toxics
that primarily result from
photochemical transformation, in this
case due to the projected large
reductions in NOX emissions.
Specifically, in 2045, our modeling
projects that the proposed Option 1
would decrease ambient benzene and
naphthalene concentrations by less than
0.001 ug/m3 across the country.
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Acetaldehyde concentrations would
increase slightly across most of the
country, while formaldehyde would
generally have small decreases in most
areas and some small increases in urban
areas. Section 6.3.6 of the draft RIA
contains more detail on the impacts of
the proposed Option 1 on air toxics
concentrations.
F. Visibility
Air quality modeling of Option 1 was
used to project visibility conditions in
145 Mandatory Class I Federal areas
across the U.S. The results show that the
proposed Option 1 standards would
improve visibility in these areas.771 The
average visibility at all modeled
Mandatory Class I Federal areas on the
20 percent most impaired days is
projected to improve by 0.04 deciviews,
or 0.37 percent, in 2045 due to the
proposed Option 1. Section 6.3.7 of the
draft RIA contains more detail on the
visibility portion of the air quality
modeling.
G. Nitrogen Deposition
Our air quality modeling conducted
for the proposed rule projects
substantial decreases in nitrogen
deposition in 2045 as a result of the
proposed Option1. The proposed
Option 1 standards would result in
annual decreases of greater than 4
percent in some areas and greater than
1 percent over much of the rest of the
country. For maps of deposition
impacts, and additional information on
these impacts, see Section 6.3.8 of the
draft RIA.
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H. Demographic Analysis of Air Quality
When feasible, EPA’s Office of
Transportation and Air Quality
conducts full-scale photochemical air
quality modeling to demonstrate how its
national mobile source regulatory
actions affect ambient concentrations of
regional pollutants throughout the
United States. As described in draft RIA
Chapter 6.2, the air quality modeling we
conducted supports our analysis of
future projections of PM2.5 and ozone
concentrations in a ‘‘baseline’’ scenario
absent the proposed rule and in a
‘‘control’’ scenario that assumes the
proposed Option 1 is in place. The
incremental reductions in estimated air
771 The level of visibility impairment in an area
is based on the light-extinction coefficient and a
unitless visibility index, called a ‘‘deciview’’, which
is used in the valuation of visibility. The deciview
metric provides a scale for perceived visual changes
over the entire range of conditions, from clear to
hazy. Under many scenic conditions, the average
person can generally perceive a change of one
deciview. The higher the deciview value, the worse
the visibility. Thus, an improvement in visibility is
a decrease in deciview value.
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quality concentrations between the two
scenarios are therefore attributed to the
proposed rule. These baseline and
control scenarios are also used as inputs
to the health benefits analysis. As
demonstrated in draft RIA Chapter 6.3
and Chapter 8.6, the ozone and PM2.5
improvements that are projected to
result from the proposed rule, and the
health benefits associated with those
pollutant reductions would be
substantial.
This air quality modeling data can
also be used to conduct a demographic
analysis of human exposure to future air
quality in scenarios with and without
the proposed rule in place. To compare
demographic trends, we sorted
projected 2045 baseline air quality
concentrations from highest to lowest
concentration and created two groups:
areas within the contiguous U.S. with
the worst air quality (highest 5 percent
of concentrations) and the rest of the
country. This approach can then answer
two principal questions to determine
disparity among people of color:
1. What is the demographic
composition of areas with the worst
baseline air quality in 2045?
2. Are those with the worst air quality
benefiting more from the proposed rule?
We found that in the 2045 baseline,
the number of people of color projected
to live within the grid cells with the
highest baseline concentrations of ozone
(26 million) is nearly double that of NHWhites (14 million). Thirteen percent of
people of color are projected to live in
areas with the worst baseline ozone,
compared to seven percent of NHWhites. The number of people of color
projected to live within the grid cells
with the highest baseline concentrations
of PM2.5 (93 million) is nearly double
that of NH-Whites (51 million). Fortysix percent of people of color are
projected to live in areas with the worst
baseline PM2.5, compared to 25 percent
of NH-Whites.
We also found that the largest
predicted improvements in both ozone
and PM2.5 are estimated to occur in
areas with the worst baseline air quality,
where larger numbers of people of color
are projected to reside. Chapter 6.3.9 of
the draft RIA describes the data and
methods used to conduct the
demographic analysis and presents our
results in detail. We seek comment on
how to improve this analysis for the
final rule.
VIII. Benefits of the Proposed Program
The highway heavy-duty engines and
vehicles subject to the proposed criteria
pollutant program are significant
sources of mobile source air pollution,
including emissions of directly-emitted
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PM2.5 as well as NOX and VOCs (both
precursors to ozone formation and
secondarily-formed PM2.5). The
proposed program would reduce
exhaust emissions of these pollutants
from the regulated engines and vehicles,
which would reduce ambient
concentrations of ozone and PM2.5 (see
Section VII). Exposures to these
pollutants are linked to adverse
environmental and human health
impacts, such as premature deaths and
non-fatal illnesses (see Section II).
In this section, we present the
quantified and monetized human health
benefits from reducing concentrations of
ozone and PM2.5 using the air quality
modeling results described in Section
VII. For the proposed rulemaking, we
have quantified and monetized health
impacts in 2045, representing projected
benefits in a year when the program
would be fully implemented and when
most of the regulated fleet would have
turned over. Overall, we estimate that
the proposed program would lead to a
substantial decrease in adverse PM2.5and ozone-related health impacts.
We adopt an updated analysis
approach that was recently used to
quantify the benefits of changes in PM2.5
and ozone in the final Revised CrossState Air Pollution Rule (CSAPR)
Update RIA.772 773 While the steps to
performing a criteria pollutant benefits
analysis remain unchanged from past
mobile source rulemakings (e.g., Tier 3
Motor Vehicle Emission and Fuel
Standards Final Rule),774 the final
CSAPR RIA updated the suite of
quantified health endpoints included in
the benefits analysis, as well as the data
used to quantify each health endpoint,
to reflect more recent scientific
evidence. These updates were based on
information drawn from the recent
PM2.5 and ozone Integrated Science
Assessments (ISAs), which were
reviewed by the Clean Air Science
Advisory Committee (CASAC) and the
public,775 776 and are summarized in a
772 U.S. Environmental Protection Agency (U.S.
EPA). 2021. Regulatory Impact Analysis for the
Final Revised Cross-State Air Pollution Rule
(CSAPR) Update for the 2008 Ozone NAAQS. EPA–
452/R–21–002. March.
773 On March 15, 2021, EPA finalized the Revised
Cross-State Air Pollution Rule Update for the 2008
ozone National Ambient Air Quality Standards
(NAAQS). Starting in the 2021 ozone season, the
rule will require additional emissions reductions of
nitrogen oxides (NOX) from power plants in 12
states. https://www.epa.gov/csapr/revised-crossstate-air-pollution-rule-update.
774 U.S. Environmental Protection Agency (U.S.
EPA). 2014. Control of Air Pollution from Motor
Vehicles: Tier 3 Motor Vehicle Emission and Fuel
Standards Rule Regulatory Impact Analysis. EPA–
420–R–14–005. March.
775 U.S. Environmental Protection Agency (U.S.
EPA). 2019. Integrated Science Assessment (ISA) for
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technical support document (TSD)
originally published for the final
Revised CSAPR Update titled
Estimating PM2.5- and OzoneAttributable Health Benefits.777
Table VIII–1 and Table VIII–2 present
quantified health benefits from
reductions in human exposure to
ambient PM2.5 and ozone, respectively,
from proposed Option 1 in 2045.778
Table VIII–3 presents the total
monetized benefits attributable to the
proposed Option 1 in 2045.
We estimate that in 2045, the
proposed Option 1 criteria pollutant
program would result in total annual
monetized benefits of $12 and $33
billion at a 3 percent discount rate and
$10 and $30 billion at a 7 percent
discount rate (2017 dollars).
There are additional human health
and environmental benefits associated
with reductions in exposure to ambient
concentrations of PM2.5, ozone, and NO2
that EPA has not quantified due to data,
resource, or methodological limitations.
There would also be benefits associated
with reductions in air toxic pollutant
emissions that result from the proposed
program, but EPA is not currently able
to monetize those impacts due to
methodological limitations. The
proposed criteria pollutant standards
17585
would also reduce methane (CH4)
emissions due to lower total
hydrocarbon emission rates from the
tailpipe of heavy-duty gasoline vehicles
(see draft RIA Chapter 5.2.2 for more
detail). The estimated benefits of the
proposal would be larger if we were able
to monetize all unquantified benefits at
this time. We request comment on how
to address the climate benefits and other
categories of non-monetized benefits of
the proposed rule. For more detailed
information about the benefits analysis
conducted for the proposal, please refer
to draft RIA Chapter 8 that accompanies
this preamble.
TABLE VIII–1—ESTIMATED AVOIDED PM2.5 MORTALITY AND ILLNESSES FOR THE PROPOSED OPTION 1 POLICY SCENARIO
FOR 2045
[95 percent confidence interval] a b
Proposed option 1
Avoided premature mortality
Turner et al. (2016)—Ages 30+ .................................................................
Di et al. (2017)—Ages 65+ ........................................................................
Woodruff et al. (2008)—Ages < 1 ..............................................................
740
(500 to 980)
800
(780 to 830)
4.1
(¥2.6 to 11)
Non-fatal heart attacks among adults
Short-term exposure .........................
Peters et al. (2001) ....................................................................................
Pooled estimate .........................................................................................
790
(180 to 1,400)
85
(31 to 230)
Morbidity effects
Long-term exposure ..........................
Asthma onset .............................................................................................
Allergic rhinitis symptoms ..........................................................................
Stroke .........................................................................................................
Lung cancer ...............................................................................................
Hospital Admissions—Alzheimer’s disease ...............................................
Hospital Admissions—Parkinson’s disease ...............................................
Short-term exposure .........................
Hospital admissions—cardiovascular ........................................................
ED visits—cardiovascular ..........................................................................
Hospital admissions—respiratory ...............................................................
ED visits—respiratory .................................................................................
jspears on DSK121TN23PROD with PROPOSALS2
Asthma symptoms ......................................................................................
Particulate Matter (Final Report, 2019). U.S.
Environmental Protection Agency, Washington, DC,
EPA/600/R–19/188, 2019.
776 U.S. Environmental Protection Agency (U.S.
EPA). 2020. Integrated Science Assessment (ISA) for
Ozone and Related Photochemical Oxidants (Final
Report). U.S. Environmental Protection Agency,
Washington, DC, EPA/600/R–20/012, 2020.
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777 U.S. Environmental Protection Agency (U.S.
EPA). 2021. Estimating PM2.5- and OzoneAttributable Health Benefits. Technical Support
Document (TSD) for the Final Revised Cross-State
Air Pollution Rule Update for the 2008 Ozone
Season NAAQS. EPA–HQ–OAR–2020–0272. March.
778 As noted in Section VII, due to resource
constraints we only conducted air quality modeling
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1,600
(1,500 to 1,600)
10,000
(2,500 to 18,000)
41
(11 to 70)
52
(16 to 86)
400
(300 to 500)
43
(22 to 63)
110
(76 to 130)
210
(¥82 to 500)
68
(23 to 110)
400
(78 to 830)
210,000
(¥100,000 to 520,000)
for the proposed Option 1. Since the air quality
modeling results are necessary to quantify estimates
of avoided mortality and illness attributable to
changes in ambient PM2.5 or ozone due to the
proposed rule, we only have these estimates for
proposed Option 1.
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TABLE VIII–1—ESTIMATED AVOIDED PM2.5 MORTALITY AND ILLNESSES FOR THE PROPOSED OPTION 1 POLICY SCENARIO
FOR 2045—Continued
[95 percent confidence interval] a b
Proposed option 1
Minor restricted-activity days .....................................................................
Cardiac arrest .............................................................................................
Lost work days ...........................................................................................
460,000
(370,000 to 550,000)
10
(¥4.2 to 24)
78,000
(66,000 to 90,000)
a Values
rounded to two significant figures.
exposure metrics are not presented here because all PM health endpoints are based on studies that used daily 24-hour average concentrations. Annual exposures are estimated using daily 24-hour average concentrations.
b PM
2.5
TABLE VIII–2—ESTIMATED AVOIDED OZONE MORTALITY AND ILLNESSES FOR THE PROPOSED OPTION 1 POLICY SCENARIO
FOR 2045
[95 percent confidence interval] a
Metric and season b
Proposed Option 1
Avoided premature mortality
Long-term exposure ..........
Turner et al. (2016) .....................................................
Short-term exposure ..........
Katsouyanni et al (2009) ............................................
MDA8 ...............................
April–September ..............
MDA1 ...............................
April–September ..............
2,100
(1,400 to 2,700)
120
(¥69 to 300)
MDA8 ...............................
June–August ....................
MDA8 ...............................
May–September ...............
MDA1 ...............................
April–September ..............
MDA8 ...............................
May–September ...............
MDA8 ...............................
May–September ...............
MDA8 ...............................
May–September ...............
MDA8 ...............................
May–September ...............
MDA8 ...............................
May–September ...............
MDA1 ...............................
May–September ...............
MDA8 ...............................
May–September ...............
16,000
(14,000 to 18,000)
88,000
(47,000 to 130,000)
350
(¥91 to 770)
5,100
(1,400 to 11,000)
920,000
(¥50,000 to 1,800,000)
770,000
(85,000 to 1,400,000)
390,000
(¥330,000 to 1,100,000)
730,000
(¥57,000 to 1,500,000)
1,600,000
(650,000 to 2,600,000)
1,100,000
(¥150,000 to 2,200,000)
Morbidity effects
onset c
Long-term exposure ..........
Asthma
............................................................
Short-term exposure ..........
Allergic rhinitis symptoms ...........................................
Hospital admissions—respiratory ...............................
ED visits—respiratory .................................................
Asthma symptoms—Cough d ......................................
Asthma symptoms—Chest Tightness d ......................
Asthma symptoms—Shortness of Breath d ................
Asthma symptoms—Wheeze d ...................................
Minor restricted-activity days d ....................................
School absence days .................................................
a Values
rounded to two significant figures.
daily 8-hour average; MDA1—maximum daily 1-hour average. Studies of ozone vary with regards to season, limiting analyses to various definitions of summer (e.g., April–September, May–September or June–August). These differences can reflect state-specific
ozone seasons, EPA-defined seasons or another seasonal definition chosen by the study author. The paucity of ozone monitoring data in winter
months complicates the development of full year projected ozone surfaces and limits our analysis to only warm seasons.
c The underlying metric associated with this risk estimate is daily 8-hour average from 10 a.m.–6 p.m. (AVG8); however, we ran the study with
a risk estimate converted to MDA8.
d Applied risk estimate derived from full year exposures to estimates of ozone across a May–September ozone season. When risk estimates
based on full-year, long-term ozone exposures are applied to warm season air quality projections, the resulting benefits assessment may underestimate impacts, due to a shorter timespan for impacts to accrue.
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b MDA8—maximum
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The full-scale criteria pollutant
TABLE VIII–3—TOTAL OZONE AND
PM2.5-ATTRIBUTABLE BENEFITS FOR benefits analysis for Option 1 presented
THE PROPOSED OPTIONS 1 POLICY in this section reflects spatially and
temporally allocated emissions
SCENARIOS IN 2045
inventories (see draft RIA Chapter 5),
photochemical air quality modeling (see
draft RIA Chapter 6), and PM2.5 and
ozone
benefits generated using
Total annual benefits in 2045
BenMAP–CE (see draft RIA Chapter 8),
3% Discount
$12 ($0.72 to $31) c and $33 all for conditions projected to occur in
calendar year 2045. As we presented in
Rate.
($3.5 to $87) d
7% Discount
$10 ($0.37 to $28) c and $30 Sections V and VI, national estimates of
emissions and program costs were
Rate.
($3.0 to $78) d
generated for each analysis year from
a The benefits associated with the standards
Option 1’s proposed implementation to
presented here do not include the full complement of health, environmental, and climate- a year when Option 1 would be fully
related benefits that, if quantified and mone- phased-in and the vehicle fleet would
tized, would increase the total monetized ben- be approaching full turnover (2027–
efits.
2045). The computational requirements
b Values rounded to two significant figures.
The two benefits estimates separated by the needed to conduct photochemical air
word ‘‘and’’ signify that they are two separate quality modeling to support a full-scale
estimates. The estimates do not represent benefits analysis for Option 2 in 2045
lower- and upper-bound estimates though they and for all Option 1 and Option 2
do reflect a grouping of estimates that yield analysis years from 2027 to 2044
more and less conservative benefit totals.
precluded the Agency from conducting
They should not be summed.
c Sum of benefits using the Katsouyanni et
benefits analyses comparable to the
al. (2009) short-term exposure ozone res- calendar year 2045 Option 1 benefits
piratory mortality risk estimate and the Turner analysis. Instead, we have used a
et al. (2016) long-term exposure PM2.5 allreduced-form approach to scale total
cause risk estimate.
Option 1 benefits in 2045 back to 2027
d Sum of benefits using the Turner et al.
(2016) long-term exposure ozone respiratory using projected reductions in year-overmortality risk estimate and the Di et al. (2017) year NOX emissions so that we can
long-term exposure PM2.5 all-cause risk estimate the present and annualized
estimate.
values of the stream of estimated
benefits for Option 1. We have also used
[95 percent confidence interval; billions of
2017$] a b
17587
year-over-year Option 2 NOX emissions
reductions to scale the total benefits
associated with Option 1 to derive a best
estimate of criteria pollutant benefits
associated with Option 2.779 For more
information on the benefits scaling
approach we applied to estimate criteria
pollutant benefits over time for the
proposed Options 1 and 2, please refer
to draft RIA Chapter 8.7 that
accompanies this preamble.
Table VIII–4 and Table VIII–5 present
the annual, estimated undiscounted
total health benefits (PM2.5 plus ozone)
for the stream of years beginning with
the first year of rule implementation,
2027, through 2045 for the proposed
Options 1 and 2.780 The tables also
present the present and annualized
values of benefits over this time series,
discounted using both 3 percent and 7
percent discount rates and reported in
2017 dollars. Table VIII–4 presents total
benefits as the sum of short-term ozone
respiratory mortality benefits for all
ages, long-term PM2.5 all-cause mortality
benefits for ages 30 and above, and all
monetized avoided illnesses. Table VIII–
5 presents total benefits as the sum of
long-term ozone respiratory mortality
benefits for ages 30 and above, longterm PM2.5 all-cause mortality benefits
for ages 65 and above, and all monetized
avoided illnesses.
TABLE VIII–4—UNDISCOUNTED STREAM AND PRESENT VALUE OF HUMAN HEALTH BENEFITS FROM 2027 THROUGH 2045:
MONETIZED BENEFITS QUANTIFIED AS SUM OF SHORT-TERM OZONE RESPIRATORY MORTALITY AGES 0–99, AND
LONG-TERM PM2.5 ALL-CAUSE MORTALITY AGES 30+
[Discounted at 3 percent and 7 percent; billions of 2017$] a b
Proposed Option 1
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3%
2027 .................................................................................................................
2028 .................................................................................................................
2029 .................................................................................................................
2030 .................................................................................................................
2031 .................................................................................................................
2032 .................................................................................................................
2033 .................................................................................................................
2034 .................................................................................................................
2035 .................................................................................................................
2036 .................................................................................................................
2037 .................................................................................................................
2038 .................................................................................................................
2039 .................................................................................................................
2040 .................................................................................................................
2041 .................................................................................................................
2042 .................................................................................................................
2043 .................................................................................................................
2044 .................................................................................................................
2045 c ...............................................................................................................
Present Value ..................................................................................................
779 Because NO is the dominating pollutant
X
controlled by the proposed Options, we make a
simplifying assumption that total PM and ozone
benefits can be scaled by NOX emissions, even
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7%
$0.57
1.2
1.8
2.5
3.4
4.3
5.0
5.6
6.3
6.9
7.8
8.6
9.1
9.6
10
10
11
11
12
87
though emissions of other pollutants are controlled
in smaller amounts by the proposed program.
780 We are not including an analysis of benefits
of the Alternative (described in Sections III and IV)
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Proposed Option 2
3%
$0.51
1.1
1.7
2.3
3.1
3.9
4.5
5.0
5.7
6.2
7.0
7.7
8.2
8.6
9.0
9.4
9.8
10
10
50
7%
$0.52
1.1
1.7
2.3
3.1
3.8
4.3
4.9
5.4
5.8
6.3
6.7
7.1
7.5
7.8
8.2
8.5
8.8
9.1
71
because we currently do not have sufficient
information to conclude that the Alternative
standards would be feasible in the MY 2027
timeframe (see Section III for details).
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$0.47
0.98
1.5
2.1
2.7
3.4
3.9
4.4
4.8
5.3
5.7
6.0
6.4
6.7
7.1
7.4
7.6
7.9
8.2
41
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TABLE VIII–4—UNDISCOUNTED STREAM AND PRESENT VALUE OF HUMAN HEALTH BENEFITS FROM 2027 THROUGH 2045:
MONETIZED BENEFITS QUANTIFIED AS SUM OF SHORT-TERM OZONE RESPIRATORY MORTALITY AGES 0–99, AND
LONG-TERM PM2.5 ALL-CAUSE MORTALITY AGES 30+—Continued
[Discounted at 3 percent and 7 percent; billions of 2017$] a b
Proposed Option 1
3%
Annualized Value .............................................................................................
Proposed Option 2
7%
6.1
3%
4.9
7%
5.0
4.0
a The
benefits associated with the standards presented here do not include the full complement of health, environmental, and climate-related
benefits that, if quantified and monetized, would increase the total monetized benefits.
b Benefits calculated as value of avoided: PM
2.5—attributable deaths (quantified using a concentration-response relationship from the Turner et
al. 2016 study); Ozone-attributable deaths (quantified using a concentration-response relationship from the Katsouyanni et al. 2009 study); and
PM2.5 and ozone-related morbidity effects.
c Year in which PM
2.5 and ozone air quality associated with Option 1 was simulated (2045).
TABLE VIII–5—UNDISCOUNTED STREAM AND PRESENT VALUE OF HUMAN HEALTH BENEFITS FROM 2027 THROUGH 2045:
MONETIZED BENEFITS QUANTIFIED AS SUM OF LONG-TERM OZONE RESPIRATORY MORTALITY AGES 30+, AND LONGTERM PM2.5 ALL-CAUSE MORTALITY AGES 65+
[Discounted at 3 percent and 7 percent; billions of 2017$] a b
Proposed Option 1
3%
2027 .................................................................................................................
2028 .................................................................................................................
2029 .................................................................................................................
2030 .................................................................................................................
2031 .................................................................................................................
2032 .................................................................................................................
2033 .................................................................................................................
2034 .................................................................................................................
2035 .................................................................................................................
2036 .................................................................................................................
2037 .................................................................................................................
2038 .................................................................................................................
2039 .................................................................................................................
2040 .................................................................................................................
2041 .................................................................................................................
2042 .................................................................................................................
2043 .................................................................................................................
2044 .................................................................................................................
2045 c ...............................................................................................................
Present Value ..................................................................................................
Annualized Value .............................................................................................
Proposed Option 2
7%
$1.6
3.3
5.1
7.0
9.6
12
14
16
18
20
22
24
26
28
29
30
31
32
33
250
17
3%
$1.4
2.9
4.6
6.3
8.6
11
13
14
16
18
20
22
23
25
26
27
28
29
30
140
14
7%
$1.4
3.0
4.7
6.4
8.5
11
12
14
15
17
18
19
20
21
23
24
24
25
26
200
14
$1.3
2.7
4.2
5.8
7.6
9.5
11
12
14
15
16
17
18
19
20
21
22
23
23
120
11
jspears on DSK121TN23PROD with PROPOSALS2
a The benefits associated with the standards presented here do not include the full complement of health, environmental, and climate-related
benefits that, if quantified and monetized, would increase the total monetized benefits.
b Benefits calculated as value of avoided: PM
2.5—attributable deaths (quantified using a concentration-response relationship from the Di et al.
2017 study); Ozone-attributable deaths (quantified using a concentration-response relationship from the Turner et al. 2016 study); and PM2.5 and
ozone-related morbidity effects.
c Year in which PM
2.5 and ozone air quality for Option 1 was simulated (2045).
This analysis includes many data
sources as inputs that are each subject
to uncertainty. Input parameters include
projected emission inventories, air
quality data from models (with their
associated parameters and inputs),
population data, population estimates,
health effect estimates from
epidemiology studies, economic data,
and assumptions regarding the future
state of the world (i.e., regulations,
technology, and human behavior).
When compounded, even small
uncertainties can greatly influence the
size of the total quantified benefits.
Please refer to draft RIA Chapter 8 for
more information on the uncertainty
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associated with the benefits presented
here.
IX. Comparison of Benefits and Costs
This section compares the estimated
range of total monetized health benefits
to total costs associated with proposed
Options 1 and 2 of the criteria pollutant
program. This section also presents the
range of monetized net benefits (benefits
minus costs) associated with the same
options. Criteria pollutant program costs
are detailed and presented in Section V
of this preamble. Those costs include
costs for both the new technology and
the operating costs associated with that
new technology, as well as costs
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associated with the proposed warranty
and useful life provisions for Options 1
and 2. Criteria pollutant program
benefits are presented in Section VIII.
Those benefits are the monetized
economic value of the reduction in
PM2.5- and ozone-related premature
deaths and illnesses that result from
reductions in NOX emissions and
directly emitted PM2.5 attributable to
implementation of the proposed
options.
As noted in Sections IV through VIII,
these estimated benefits, costs, and net
benefits do not reflect all of the
anticipated impacts of the proposed
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revisions to the criteria pollutant
program.781
A. Methods
EPA presents three different benefitcost comparisons for proposed Options
1 and 2: 782
1. A future-year snapshot comparison
of annual benefits and costs in the year
2045, chosen to approximate the annual
health benefits that would occur in a
year when the program would be fully
implemented and when most of the
regulated fleet would have turned over.
Benefits, costs and net benefits are
presented in year 2017 dollars and are
not discounted. However, 3 percent and
7 percent discount rates were applied in
the valuation of avoided premature
deaths from long-term pollution
exposure to account for a twenty-year
segmented cessation lag.
2. The present value (PV) of the
stream of benefits, costs and net benefits
calculated for the years 2027–2045,
discounted back to the first year of
implementation of the proposed rule
(2027) using both a 3 percent and 7
percent discount rate, and presented in
year 2017 dollars. Note that year-overyear costs are presented in Section V
and year-over-year benefits can be found
in Section VIII.
3. The equivalent annualized value
(EAV) of benefits, costs and net benefits
representing a flow of constant annual
values that, had they occurred in each
year from 2027 to 2045, would yield an
equivalent present value to those
estimated in method 2 (using either a 3
17589
percent or 7 percent discount rate). Each
EAV represents a typical benefit, cost or
net benefit for each year of the analysis
and is presented in year 2017 dollars.
The two estimates of monetized
benefits (and net benefits) in each of
these benefit-cost comparisons reflect
alternative combinations of the
economic value of PM2.5- and ozonerelated premature deaths summed with
the economic value of illnesses for each
discount rate (see draft RIA Chapter 8
for more detail).
B. Results
Table IX–1 presents the benefits, costs
and net benefits of proposed Options 1
and 2 in annual terms for year 2045, in
PV terms, and in EAV terms.
TABLE IX–1—ANNUAL VALUE, PRESENT VALUE AND EQUIVALENT ANNUALIZED VALUE OF COSTS, BENEFITS AND NET
BENEFITS OF THE PROPOSED OPTION 1 AND OPTION 2
[Billions, 2017$] a b
Proposed Option 1
3% Discount
2045:
Benefits .....................................................................................................
Costs .........................................................................................................
Net Benefits ..............................................................................................
Present Value:
Benefits .....................................................................................................
Costs .........................................................................................................
Net Benefits ..............................................................................................
Equivalent Annualized Value:
Benefits .....................................................................................................
Costs .........................................................................................................
Net Benefits ..............................................................................................
Proposed Option 2
7% Discount
3% Discount
7% Discount
$12–$33
$2.3
$9.2–$31
$10–$30
$2.3
$8.1–$28
$9.1–$26
$2.9
$6.2–$23
$8.2–$23
$2.9
$5.3–$21
$88–$250
$27
$61–$220
$52–$150
$19
$33–$130
$71–$200
$30
$41–$170
$41–$120
$21
$21–$96
$6.0–$17
$1.9
$4.1–$15
$4.7–$13
$1.9
$2.9–$12
$5.0–$14
$2.1
$2.9–$12
$4.0–$11
$2.0
$2.0–$9.3
jspears on DSK121TN23PROD with PROPOSALS2
a All benefits estimates are rounded to two significant figures; numbers may not sum due to independent rounding. The range of benefits (and
net benefits) in this table are two separate estimates and do not represent lower- and upper-bound estimates, though they do reflect a grouping
of estimates that yield more and less conservative benefits totals. The costs and benefits in 2045 are presented in annual terms and are not discounted. However, all benefits in the table reflect a 3 percent and 7 percent discount rate used to account for cessation lag in the valuation of
avoided premature deaths associated with long-term exposure.
b The benefits associated with the standards presented here do not include the full complement of health, environmental, and climate-related
benefits that, if quantified and monetized, would increase the total monetized benefits.
Annual benefits of proposed Option 1
are larger than the annual costs in 2045,
with annual net benefits of $8.1 and $28
billion using a 7 percent discount rate,
and $9.2 and $31 billion using a 3
percent discount rate.783 Benefits also
outweigh the costs when expressed in
PV terms (net benefits of $33 and $130
billion using a 7 percent discount rate,
and $61 and $220 billion using a 3
percent discount rate) and EAV terms
(net benefits of $2.9 and $12 billion
using a 7 percent discount rate, and $4.1
and $15 billion using a 3 percent
discount rate).784
The benefits also outweigh the costs
in annual 2045 terms when looking at
proposed Option 2, with annual net
benefits of $5.3 and $21 billion using a
7 percent discount rate and $6.2 billion
and $23 billion using a 3 percent
discount rate. The benefits of proposed
Option 2 also outweigh the costs in PV
and EAV terms.
Comparing proposed Options 1 and 2,
our analysis shows that Option 2 has
lower net benefits than Option 1 due to
both higher costs and lower emission
reductions relative to Option 1. As
outlined in Section I.G and detailed in
781 As noted in draft RIA Chapter 5.4, there are
differences between the standards, emission
warranty, and useful life provisions of proposed
Option 1 presented in Sections III and IV and those
included in our control case scenario modeled for
the air quality analysis (as noted in Section VII, due
to resource constraints we only conducted air
quality modeling for the proposed Option 1). As
detailed in draft RIA Chapter 8, estimates of health
benefits are based on our air quality analysis, and
thus differences between proposed Option 1 and
modeling are not reflected in the benefits analysis.
782 We are not including an analysis of costs or
benefits of the Alternative (described in Sections III
and IV) because we currently do not have sufficient
information to conclude that the Alternative
standards would be feasible in the MY 2027
timeframe (see Section III for details).
783 The range of benefits and net benefits
presented in this section reflect a combination of
assumed PM2.5 and ozone mortality risk estimates
and selected discount rate.
784 As noted in Chapter 5.4 of the draft RIA, there
are differences between the proposed Option 1
standards, emission warranty, and useful life
provisions presented in Sections III and IV of this
preamble and those included in the control scenario
modeled for the air quality analysis. In contrast, our
cost analysis includes the proposed Option 1
standards, emission warranty, and useful life
provisions presented in Sections III and IV. As
such, our comparisons of benefits and costs of the
proposed options may underestimate the true
benefits of each option.
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Sections III and IV, we have considered
several other factors, including lead
time and technological feasibility, in
developing these options and
considering possible regulatory options.
Given these results, EPA expects that
implementation of either proposed
option would provide society with a
substantial net gain in welfare,
notwithstanding the health and other
benefits we were unable to quantify (see
draft RIA Chapter 8.8 for more
information about unquantified
benefits). EPA does not expect the
omission of unquantified benefits to
impact the Agency’s evaluation of
regulatory options since unquantified
benefits generally scale with the
emissions impacts of the proposed
options.
jspears on DSK121TN23PROD with PROPOSALS2
X. Economic Impact Analysis
This section describes our Economic
Impact Analysis for the proposed rule.
Our analysis focuses on the potential
impacts of the proposed standards on
heavy-duty (HD) vehicles (sales, mode
shift, fleet turnover) and employment in
the HD industry. The sub-sections
below describe our evaluation.
A. Impact on Vehicle Sales, Mode Shift,
and Fleet Turnover
This proposed rulemaking, if
finalized, would require HD engine
manufacturers to develop and
implement emission control
technologies capable of controlling NOX
at lower levels over longer emission
warranty and regulatory useful life
periods. These changes in requirements
would increase the cost of producing
and selling compliant HD vehicles.
These increased costs are likely to lead
to increases in prices for HD vehicles,
which might lead to reductions in truck
sales. In addition, there may be a period
of ‘‘pre-buying’’ in anticipation of
potentially higher prices, during which
there is an increase in new vehicle
purchases before the implementation of
new requirements, followed by a period
of ‘‘low-buying’’ directly after
implementation, during which new
vehicle purchases decrease. EPA
acknowledges that the proposed
standards may lead to some pre-buy
before the implementation date of the
standards, and some low-buy after the
standards are implemented. EPA is
unable to estimate sales impacts based
on existing literature, and as such
contracted with ERG to complete a
literature review, as well as conduct
original research to estimate sales
impacts for previous EPA HD vehicle
standards on pre- and low-buy for HD
vehicles. The resulting analysis
examines the effect of four HD truck
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regulations, those that became effective
in 2004, 2007, 2010 and 2014, on the
sales of Class 6, 7 and 8 vehicles over
the twelve months before and after each
standard. The 2004, 2007 and 2010 rules
focused on reducing criteria pollutant
emissions. The 2014 regulation focused
on reducing GHG emissions. The report
finds little evidence of sales impacts for
Class 6 and 7 vehicles. For Class 8
vehicles, evidence of pre-buy was found
before the 2010 and 2014 standards, and
evidence of low-buy was found after the
2002, 2007 and 2010 standards. Based
on the results of this study, EPA is
outlining an approach that could be
used to estimate pre- and low-buy
effects in the final RIA. In the draft RIA,
we explain the methods used to
estimate sales effects, as well as how the
results could be applied to a regulatory
analysis (see the draft RIA, Chapter 10.1,
for further discussion). Our example
results for proposed Option 1 suggest
pre- and low-buy for Class 8 trucks may
range from zero to an approximately two
percent increase in sales over a period
of up to 8 months before the 2031
standards begin (pre-buy), and a
decrease in sales from zero to
approximately two percent over a
period of up to 12 months after the 2031
standards begin (low-buy). We request
comment on the approach that is
discussed in the draft RIA, as well as the
specific inputs and methods. In
addition, we request comment on how
additional external factors, including
the current global COVID–19 pandemic,
might impact any pre- or low-buy that
may result from this proposed
rulemaking. Commenters are
encouraged to provide data on how
factors such as the pandemic may affect
HD vehicle sales, including on any
possible pre- and low-buy resulting
from this proposed rule, as well as on
the length of the possible sales effects.
In addition to potential sales impacts
from changes in purchase price, the
proposed requirement for longer useful
life and emission warranty periods may
also affect vehicle sales. While longer
emission warranty periods are likely to
increase the purchase price of new HD
vehicles, these increases may be offset
by reduced operating costs. This is
because longer useful life periods are
expected to make emission control
technology components more durable,
and more durable components,
combined with manufacturers paying
for repairs during the proposed longer
warranty periods, would in turn reduce
repair costs for vehicle owners. These
combined effects may increase (or
reduce the decrease in) sales of new HD
vehicles if fleets and independent
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owner-operators prefer to purchase
more durable vehicles with overall
lower repair costs.785 EPA is unable to
quantify these effects because existing
literature does not provide clear
guidance on the relationship between
warranty changes, increases in prices
due to increased warranty periods, and
sales impacts. EPA continues to
investigate methods for estimating sales
impacts of extended warranty
provisions, and requests comment on
data and methods to use in such
analysis. See the draft RIA, Chapter
10.1.1, for more information.
In addition to potential sales impacts,
another potential effect of the proposed
standards is transportation mode shift,
which is a change from truck to another
mode of transportation (typically rail or
marine). Whether shippers switch to a
different transportation mode for freight
depends not only on the cost per mile
of the shipment (freight rate), but also
the value of the shipment, the time
needed for shipment, and the
availability of supporting infrastructure.
This proposed rule is not expected to
have a large impact on truck freight
rates given that the price of the truck is
only a small part of the cost per mile of
a ton of goods. For that reason, we
expect little mode shift due to the
proposed standards. The draft RIA,
Chapter 10.1.3, discusses this issue.
Another potential area of impact of
the proposed standards is on fleet
turnover and the associated reduction in
emissions from new vehicles. After the
implementation of the proposed
standards, each individual new vehicle
sold would produce lower emissions
per mile relative to legacy vehicles.
However, the proposed standards would
reduce total HD highway fleet emissions
gradually. This is because, initially, the
vehicles meeting the proposed
standards would be only a small portion
of the total fleet; over time, as more
vehicles subject to the standards enter
the market and older vehicles leave the
market, greater emission reductions
would occur. If pre-buy and low-buy
behaviors occur, then the initial
emission reductions are likely to be
smaller than expected. This is because,
under pre-buy conditions, the prebought vehicles would be certified to
less stringent standards and their
emission reductions would be smaller
than would be realized if those vehicles
were subject to the proposed standards.
However, the new vehicles are likely
less polluting than the older vehicles
785 The reduced repair costs may counteract some
of the sales effect of increased vehicle purchase
cost. As a result, they may reduce incentives for
pre- and low-buy and mitigate adverse sales
impacts.
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that they are most likely to displace, and
there may be an earlier reduction in
emissions than would have occurred
without the standards since the vehicles
are being purchased ahead of the
implementation of new standards,
rather than at a natural point in the
purchase cycle. Under low-buy,
emission reductions would be slower
because there is slower adoption of new
vehicles than without the standards. See
the draft RIA, Chapter 10.1.2, for more
information on this, as well as the
vehicle miles traveled (VMT) discussion
below.
An additional possible effect of the
standards is a net reduction in new
vehicle sales if there is either a smaller
pre-buy than the post-standards lowbuy, or some potential buyers decide
not to purchase at all. In this case, the
VMT of older vehicles may increase to
compensate for the ‘‘missing’’ vehicles.
To the extent that the older vehicles
emit more than the vehicles for which
they are substituting, emissions may
increase. However, the VMT is more
likely to be shifted to the newer HD
vehicles among the existing fleet.
Because most of those vehicles are
expected to be in compliance with the
previous tiers of HD vehicle standards,
the emission effect of increased VMT for
older vehicles is expected to be small.
EPA requests comment on all aspects
of the estimated impact on vehicle sales,
mode shift, and fleet turnover, including
the approach outlined in the draft RIA
to quantify sales impacts, and requests
stakeholder to recommend any
additional methods and data that could
be used to inform our understanding of
potential impacts on HD VMT, fleet
turnover, mode shift and vehicles sales.
B. Employment Impacts
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This section discusses potential
employment impacts due to this
proposed regulation, as well as our
partial estimates of those impacts. We
focus our analysis on the motor vehicle
manufacturing and the motor vehicle
parts manufacturing sectors because
these sectors are most directly
affected.786 While the proposed rule
primarily affects heavy duty vehicle
engines, the employment effects are
expected to be felt more broadly in the
786 The employment analysis in the draft RIA is
part of the EPA’s ongoing effort to ‘‘conduct
continuing evaluations of potential loss or shifts of
employment which may result from the
administration or enforcement of [the Act]’’
pursuant to CAA section 321(a). Though the rule
primarily affects heavy-duty engines, the
employment effects will be felt more broadly in the
motor vehicle and parts sectors due to the potential
effects of the standards on sales.
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motor vehicle and parts sectors due to
the effects of the standards on sales.
In general, the employment effects of
environmental regulation are difficult to
disentangle from other economic
changes (especially the state of the
macroeconomy) and business decisions
that affect employment, both over time
and across regions and industries. In
light of these difficulties, we look to
economic theory to provide a
constructive framework for approaching
these assessments and for better
understanding the inherent
complexities in such assessments.
Economic theory of labor demand
indicates that employers affected by
environmental regulation may change
their demand for different types of labor
in different ways. They may increase
their demand for some types, decrease
demand for other types, or maintain
demand for still other types. To present
a complete picture, an employment
impact analysis describes both positive
and negative changes in employment. A
variety of conditions can affect
employment impacts of environmental
regulation, including baseline labor
market conditions, employer and
worker characteristics, industry, and
region.
In the draft RIA, we describe three
ways employment at the firm level
might be affected by changes in a firm’s
production costs due to environmental
regulation: A demand effect, caused by
higher production costs increasing
market prices and decreasing demand; a
cost effect, caused by additional
environmental protection costs leading
regulated firms to increase their use of
inputs; and a factor-shift effect, in
which post-regulation production
technologies may have different labor
intensities than their pre-regulation
counterparts.787 788
Due to data limitations, EPA is not
quantifying the impacts of the proposed
regulation on firm-level employment for
affected companies, although we
acknowledge these potential impacts.
Instead, we discuss demand, cost and
factor-shift employment effects for the
regulated sector at the industry level in
the draft RIA. In general, if the proposed
regulation causes HD sales to decrease,
fewer people would be needed to
787 Morgenstern, Richard D., William A. Pizer,
and Jhih-Shyang Shih (2002). ‘‘Jobs Versus the
Environment: An Industry-Level Perspective.’’
Journal of Environmental Economics and
Management 43: 412–436.
788 Berman and Bui have a similar framework in
which they consider output and substitution effects
that are similar to Morgenstern et al.’s three effect
(Berman, E. and L.T.M. Bui (2001). ‘‘Environmental
Regulation and Labor Demand: Evidence from the
South Coast Air Basin.’’ Journal of Public
Economics 79(2): 265–295).
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assemble trucks and to manufacture
their components. If pre-buy occurs, HD
vehicle sales may increase temporarily
in advance of the standards, leading to
temporary increases in employment, but
if low-buy occurs following the
standards, there could be temporary
decreases in employment. Though we
have outlined a method to quantify sales
impacts, we are not using them to
estimate effects on fleet turnover in this
proposed rulemaking. As such, we
cannot determine which of these effects
would dominate and therefore we do
not estimate the demand-effect impact
on employment due to the proposed
standards. In addition, we do not have
information on changes in labor
intensity of production due to the
standards, and therefore we cannot
estimate the factor-shift effect on
employment.
We do estimate partial employment
impacts, namely labor effects associated
with increased costs of production. This
cost effect includes the impact on
employment due to the increase in
production costs needed for vehicles to
meet the standards. (Note that this
analysis is separate from any
employment effect due to changes in
vehicle sales; in other words, the
analysis holds output constant.) In the
draft RIA, we capture these effects using
the historic share of labor as a part of
the cost of production to extrapolate
future estimates of the share of labor as
a cost of production. This provides a
sense of the order of magnitude of
expected impacts on employment.
These estimates are averages, covering
all the activities in these sectors. The
estimates may not be representative of
the labor effects when expenditures are
required on specific activities, or when
manufacturing processes change
sufficiently that labor intensity changes.
In addition, these estimates do not
include changes in industries that
supply these sectors, such as steel or
electronics producers, or in other
potentially indirectly affected sectors
(such as shipping). Other sectors that
sell, purchase, or service HD vehicles
may also face employment impacts due
to the proposed standards. The effects
on these sectors would depend on the
degree to which compliance costs are
passed through to prices for HD vehicles
and the effects of warranty requirements
on demand for vehicle repair and
maintenance. EPA does not have data to
estimate the full range of possible
employment impacts. For more
information on how we estimate the
employment impacts due to increased
costs, see Chapter 10 of the draft RIA.
Table X–1 shows the estimated
employment effects due to increases in
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vehicle costs based on the ratio of labor
to production costs derived from
historic data for proposed Option 1 and
proposed Option 2. We only
quantitatively estimate employment
impacts due to cost effects. In this
proposed rule, we provide estimates of
sales impacts as part of an example
approach for commenters to consider,
therefore we do not estimate potential
changes in employment due to changes
in vehicle sales. Results are shown in
job-years, where a job-year is, for
example, one year of full-time work for
one person, or one year of half-time
work for two people. Increased costs of
vehicles and parts would, by itself and
holding labor intensity constant, be
expected to increase employment by
400 to 2,200 job years, and 300 to 1,800
job years in 2027 and 2032 respectively
under proposed Option 1. Employment
would be expected to increase by 400 to
2,200 job years, and 300 to 1,500 job
years in 2027 and 2032 respectively
under proposed Option 2.
TABLE X–1—EMPLOYMENT EFFECTS DUE TO INCREASED COSTS OF VEHICLES AND PARTS (COST EFFECT), IN JOBYEARS a
Proposed Option 1
Minimum
employment
due to cost
effect b
Year
2027
2028
2029
2030
2031
2032
.................................................................................................................
.................................................................................................................
.................................................................................................................
.................................................................................................................
.................................................................................................................
.................................................................................................................
Proposed Option 2
Maximum
employment
due to cost
effect c
400
400
400
300
400
300
2,200
2,100
2,000
1,800
1,900
1,800
Minimum
employment
due to cost
effect b
400
400
400
300
300
300
Maximum
employment
due to cost
effect c
2,200
2,000
1,900
1,700
1,600
1,500
a Due
to the data limitations, results do not reflect employment effects that result from changes in heavy-duty vehicle sales.
employment impacts under both proposed Options are estimated in ASM for NAICS code 336112, Light Truck and Utility Vehicle
Manufacturing.
c Maximum employment impacts under both proposed Options are estimated in EC for NAICS code 3363, Motor Vehicle Parts Manufacturing.
b Minimum
While we estimate employment
impacts, measured in job-years,
beginning with program
implementation, some of these
employment gains may occur earlier as
vehicle manufacturers and parts
suppliers hire staff in anticipation of
compliance with the standards.
Additionally, holding all other factors
constant, demand-effect employment
may increase prior to MY 2027 due to
pre-buy, and may decrease, potentially
temporarily, afterwards.789 We present a
range of possible results because our
analysis consists of data from multiple
industrial sectors that we expect would
be directly affected by the proposed
regulation, as well as data from multiple
sources. For more information on the
data we use to estimate the cost effect,
see Chapter 10.2 of the draft RIA.
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XI. Targeted Updates to the Phase 2
Heavy-Duty Greenhouse Gas Emissions
Program
The transportation sector is the largest
U.S. source of GHG emissions,
representing 29 percent of total GHG
emissions.790 Within the transportation
789 Note that the standards are not expected to
provide incentives for manufacturers to shift
employment between domestic and foreign
production. This is because the proposed standards
would apply to vehicles sold in the U.S. regardless
of where they are produced.
790 Inventory of U.S. Greenhouse Gas Emissions
and Sinks: 1990–2019 (EPA–430–R–21–005,
published April 2021). Can be accessed at https://
www.epa.gov/ghgemissions/inventory-usgreenhouse-gas-emissions-and-sinks.
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sector, heavy-duty vehicles are the
second largest contributor, at 23
percent.791 GHG emissions have
significant impacts on public health and
welfare as evidenced by the welldocumented scientific record and as set
forth in EPA’s Endangerment and Cause
or Contribute Findings under CAA
section 202(a).792 Therefore, continued
emission reductions in the heavy-duty
vehicle sector are appropriate.
We are at the early stages of a
significant transition in the history of
the heavy-duty on-highway sector—a
shift to zero-emission vehicle
technologies. This change is underway
and presents an opportunity for
significant reductions in heavy-duty
vehicle emissions. Major trucking fleets,
manufacturers and U.S. states have
announced plans to shift the heavy-duty
fleet toward zero-emissions technology,
and over just the past few years we have
seen the early introduction of zeroemission technology into a number of
heavy-duty vehicle market segments.
These developments have demonstrated
that further CO2 reductions in the MY
2027 timeframe are appropriate
considering cost, lead time, and other
factors. This proposed action would
adjust the existing HD GHG Phase 2
program to account for the growth in the
market.
791 Ibid.
792 74
FR 66496, December 15, 2009; 81 FR 54422,
August 15, 2016.
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Proposed adjustments to the existing
HD GHG Phase 2 program are
responsive to Executive Order 14037 on
Strengthening American Leadership in
Clean Cars and Trucks, which identifies
three potential regulatory actions for the
heavy-duty vehicle sector for EPA to
consider undertaking: (1) This proposed
rule for heavy-duty vehicles for new
criteria pollutant standards and
strengthening of the MY 2027 GHG
standards; (2) a separate rulemaking to
establish more stringent criteria and
GHG emission standards for mediumduty vehicles for MY 2027 and later (in
combination with light-duty vehicles);
and (3) a third rulemaking to establish
new GHG standards for heavy-duty
vehicles for MY 2030 and later.793 The
first step includes considering targeted
revisions to the already stringent HD
GHG Phase 2 emission standards for
heavy-duty vehicles beginning with MY
2027 in consideration of the role that
heavy-duty zero-emission vehicles (HD
ZEVs) might have in further reducing
emissions from certain market segments.
As part of this proposal, we are
proposing to increase the stringency of
the existing CO2 emission standards for
MY 2027 and later vehicles for many of
the vocational vehicle and tractor
subcategories, specifically those where
we project early introductions of zeroemission vehicles. The proposed
793 86 FR 43583, August 5, 2021. Executive Order
14037. Strengthening American Leadership in
Clean Cars and Trucks.
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increase in stringency is appropriate
considering lead time, costs, and other
factors, including the market shifts to
zero-emission technologies in certain
segments of the heavy-duty vehicle
sector that are occurring since the HD
GHG Phase 2 rule was promulgated in
2016. In addition, we are requesting
comment on potential changes to the
advanced technology incentive program
for electric vehicles beginning in MY
2024. The proposed increased
stringency is intended to balance further
incentivizing zero and near-zero
emission vehicle development with
ensuring that the standards achieve an
appropriate fleet-wide level of CO2
emissions reductions. The proposed
changes to the CO2 standards are
targeted and apply only to certain MY
2027 standards; the HD GHG Phase 2
program overall remains largely
unchanged.
As discussed in the Executive
Summary, a number of stakeholders
have urged EPA to put in place policies
that rapidly advance ZEVs in this
current rulemaking in order to prioritize
environmental justice in communities
that are impacted by freight
transportation and already
overburdened by pollution.794 One
policy stakeholders have asked EPA to
consider is the establishment of a ZEV
sales mandate (i.e., a nationwide
requirement for manufacturers to
produce a portion of their new vehicle
fleet as ZEVs), which would culminate
in standards requiring 100 percent of all
new heavy-duty vehicles be zeroemission no later than 2035. In this
current rulemaking EPA is not
proposing to establish a heavy-duty ZEV
sales mandate; rather, in this
rulemaking we are considering how the
development and deployment of ZEVs
can further the goals of environmental
protection and best be reflected in the
establishment of EPA’s standards and
regulatory program for MY 2027 and
later heavy-duty vehicles. As discussed
earlier in this section EPA will also be
considering the important role of ZEV
technologies in the upcoming light-duty
and medium-duty vehicle proposal for
MY 2027 and later and in the heavyduty vehicle proposal for MY 2030 and
later. EPA requests comment under this
proposal on how we can best consider
the potential for ZEV technology to
significantly reduce air pollution from
the heavy-duty vehicle sector (including
but not limited to whether and how to
794 Letter to EPA Administrator Michael Regan
from the Moving Forward Network. October 26,
2021.
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consider including specific sales
requirements for HD ZEVs).
In Sections XI.A through XI.F, we
provide background on the existing EPA
heavy-duty GHG standards and the
details of our proposed updates to the
Model Year 2027 GHG standards. EPA
requests comment on all aspects of these
proposed updates.
A. Background on Heavy-Duty
Greenhouse Gas Emission Standards
EPA sets HD GHG emission standards
under its authority in CAA section
202(a). Section 202(a)(1) states that ‘‘the
Administrator shall by regulation
prescribe (and from time to time revise)
. . . standards applicable to the
emission of any air pollutant from any
class or classes of new motor vehicles or
new motor vehicle engines . . ., which
in his judgment cause, or contribute to,
air pollution which may reasonably be
anticipated to endanger public health or
welfare.’’ Section 202(a)(2) provides that
standards under section 202(a) apply to
such vehicles and engines ‘‘after such
period as the Administrator finds
necessary to permit the development
and application of the requisite
technology, giving appropriate
consideration to the cost of compliance
within such period’’ and ‘‘for their
useful life.’’ EPA also may consider
other factors and in previous heavy-duty
vehicle GHG standards rulemakings has
considered the impacts of potential
GHG standards on the industry, fuel
savings, oil conservation, energy
security and other energy impacts, as
well as other relevant considerations
such as safety.
EPA finalized the Heavy-Duty
Greenhouse Gas Emissions Phase 2
program in 2016.795 This
comprehensive program included GHG
emission standards tailored to highway
heavy-duty engines and each of four
regulatory vehicle categories, including
tractors and vocational vehicles. In
Phase 2, EPA set CO2 emission
standards, in addition to other GHG
emission standards, for HD engines and
vehicles that phase in starting in MY
2021 through MY 2027. The HD GHG
Phase 2 standards built upon the Phase
1 program promulgated in 2011, which
established the first set of GHG emission
standards for heavy-duty engines and
trucks.796
795 Id. The U.S. Department of Transportation
through the National Highway Traffic Safety
Administration (NHTSA) also established
coordinated Phase 2 fuel efficiency standards in
this same action as part of a joint EPA—NHTSA
final rulemaking.
796 76 FR 57106 (September 15, 2011).
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1. Background on the CO2 Emission
Standards in the HD GHG Phase 2
Program
In the Phase 1 and Phase 2 HeavyDuty GHG rules, we finalized GHG
emission standards tailored for each of
the three regulatory categories—heavyduty pickups and vans; vocational
vehicles, and combination tractors. In
addition, we set separate standards for
the engines that power combination
tractors and vocational vehicles. The
heavy-duty vehicle CO2 emission
standards are measured in grams per
ton-mile, which represents the grams of
CO2 emitted to move one ton of payload
one mile. In this section we provide
background information on the two
Phase 2 program categories for which
we are proposing to make targeted
changes: vocational vehicles and
tractors.
i. Vocational Vehicles
Class 2b–8 vocational vehicles
include a wide variety of vehicle types
and serve a wide range of functions. We
define Class 2b–8 vocational vehicles as
all heavy-duty vehicles that are not
included in the Heavy-duty Pickup
Truck and Van or the Class 7 and 8
Tractor categories. Some examples
include service for urban delivery,
refuse hauling, utility service, dump,
concrete mixing, transit service, shuttle
service, school bus, emergency, motor
homes, and tow trucks. The HD GHG
Phase 2 program also includes a special
regulatory category called vocational
tractors, which covers vehicles that are
technically tractors but generally
operate more like vocational vehicles
than line-haul tractors. These vocational
tractors include those designed to
operate off-road and in certain intra-city
delivery routes.797
The HD GHG Phase 2 vocational
vehicle CO2 standards are based on the
performance of a wide array of control
technologies. In particular, the Phase 2
vocational vehicle standards recognize
detailed characteristics of vehicle
powertrains and drivelines. Driveline
improvements present a significant
opportunity for reducing fuel
consumption and CO2 emissions from
vocational vehicles. However, there is
no single package of driveline
technologies that will be equally
suitable for all vocational vehicles,
because there is an extremely broad
range of driveline configurations
available in the market. This is due in
part to the variety of final vehicle build
configurations, ranging from a purposebuilt custom chassis to a commercial
797 40
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chassis that may be intended as a multipurpose stock vehicle. Furthermore, the
wide range of applications and driving
patterns of these vehicles leads
manufacturers to offer a variety of
drivelines, as each performs differently
in use.
The final HD GHG Phase 2 rule has a
structure for vocational standards that
allows the technologies that perform
best at highway speeds and those that
perform best in urban driving to each be
properly recognized over appropriate
drive cycles, while avoiding potential
unintended results of forcing vocational
vehicles that are designed to serve in
different applications to be measured
against a single drive cycle. The final
HD GHG Phase 2 rule includes three
drive cycles with the intent of balancing
the competing pressures to recognize
the varying performance of
technologies, serve the wide range of
customer needs, and maintain
reasonable regulatory simplicity. The
HD GHG Phase 2 primary vocational
standards therefore have subcategories
for Regional, Multi-purpose, and Urban
drive cycles in each of the three weight
classes (Light Heavy-Duty, Medium
Heavy-Duty and Heavy-Heavy Duty),
which results in nine unique
subcategories. These nine subcategories
apply for diesel (CI) vehicles. We
separately, but similarly, established six
subcategories of gasoline (SI) vehicles.
In other words, there are 15 separate
numerical performance-based emission
standards for each model year. In
addition, we established optional
custom chassis CO2 emission standards
for Motorhomes, Refuse Haulers, Coach
Buses, School Buses, Transit Buses,
Concrete Mixers, Mixed Use Vehicles,
and Emergency Vehicles. In total, EPA
set CO2 emission standards for 15
subcategories of vocational vehicles and
eight subcategories of specialty vehicle
types for a total of 23 vocational vehicle
subcategories.
The HD GHG Phase 2 standards phase
in over a period of seven years,
beginning in the 2021 model year. The
HD GHG Phase 2 program progresses in
three-year stages with an intermediate
set of standards in MY 2024 and final
standards in MY 2027 and beyond. In
the 2016 final rule we identified a
potential technology path for complying
with each of the three increasingly
stringent stages of the HD GHG Phase 2
program standards. These standards
were based on the performance of more
efficient engines, workday idle
reduction technologies, improved
transmissions including mild hybrid
powertrains, axle technologies, weight
reduction, electrified accessories, tire
pressure systems, and tire rolling
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resistance improvements. The Phase 2
vocational vehicle CO2 standards were
not premised on electric vehicles or fuel
cell vehicles. Details regarding the
standards can be found in the Phase 2
final rulemaking preamble and in 40
CFR part 1037.798
ii. Tractors
EPA promulgated HD GHG Phase 2
CO2 emission standards for combination
tractors that reflect reductions that can
be achieved through improvements in
the tractor’s powertrain, aerodynamics,
tires, idle reduction, and other vehicle
systems. EPA did not premise the HD
Phase 2 tractor standards on hybrid
powertrains, fuel cells, or electric
vehicles, though we foresaw some
limited use of these technologies in
2021 and beyond.799 In the HD GHG
Phase 2 final rule, EPA analyzed the
feasibility of achieving the CO2
standards and identified means of
achieving these standards.800 The
tractor regulatory structure is attributebased in terms of dividing the tractor
category into ten subcategories based on
the tractor’s gross vehicle weight rating
(GVWR), cab configuration, and roof
height. The tractor cab configuration is
either day cab or sleeper cab. Day cab
tractors are typically used for shorter
haul operations, whereas sleeper cabs
are often used in long haul operations.
EPA set CO2 emission standards for 10
tractor subcategories. Similar to the
vocational program, the HD GHG Phase
2 tractor standards begin
implementation in MY 2021 and fully
phase-in in MY 2027. More details can
be found in the HD GHG Phase 2 final
rulemaking preamble and in 40 CFR
part 1037.801
2. Background on the Advanced
Technology Credit Multipliers in the HD
GHG Phase 1 and 2 Program
EPA provided advanced technology
credits in HD GHG Phase 1 for hybrid
powertrains, Rankine cycle waste heat
recovery systems on engines, all-electric
vehicles, and fuel cell vehicles to
promote the implementation of
advanced technologies that were not
included in our technical basis of the
feasibility of the Phase 1 standards (see
40 CFR 86.1819–14(k)(7), 1036.150(h),
and 1037.150(p)). The HD GHG Phase 2
CO2 emission standards that followed
Phase 1 were premised on the use of
mild hybrid powertrains in vocational
vehicles and waste heat recovery
systems in a subset of the engines and
798 81
FR 73682–73729 (October 25, 2016).
FR 73639 (October 25, 2016).
800 81 FR 73573–73639 (October 25, 2016).
801 Id.
799 81
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tractors, making them equivalent to
other fuel-saving technologies in this
context. At the time of the HD GHG
Phase 2 final rule, we believed the HD
GHG Phase 2 standards themselves
provided sufficient incentive to develop
those specific technologies. However,
none of the HD GHG Phase 2 standards
were based on projected utilization of
the other even more-advanced Phase 1
advanced credit technologies (e.g., plugin hybrid vehicles, all-electric vehicles,
and fuel cell vehicles). Overall, the
comments on the HD GHG Phase 2
proposal in 2016 indicated that there
was support for such advanced
technology credit incentives among
operators, suppliers, and states. For HD
GHG Phase 2, EPA promulgated the
following advanced credit multipliers
through MY 2027, as shown in Table
XI–1 (see also 40 CFR 1037.150(p)).
TABLE XI–1—ADVANCED TECHNOLOGY
MULTIPLIERS IN EXISTING HD GHG
PHASE 2
Technology
Plug-in hybrid electric vehicles .....
All-electric vehicles .......................
Fuel cell vehicles ..........................
Multiplier
3.5
4.5
5.5
As stated in the HD GHG Phase 2
rulemaking, our intention with these
multipliers was to create a meaningful
incentive to those considering adopting
these qualifying advanced technologies
into their vehicles. The multipliers are
consistent with values recommended by
California Air Resources Board (CARB)
in their supplemental HD GHG Phase 2
comments.802 CARB’s values were based
on a cost analysis that compared the
costs of these technologies to costs of
other conventional GHG-reducing
technologies. Their cost analysis
showed that multipliers in the range we
ultimately promulgated would make
these technologies more competitive
with the conventional technologies and
could allow manufacturers to more
easily generate a viable business case to
develop these technologies for heavyduty vehicles and bring them to market
at a competitive price.
In establishing the multipliers in the
final HD GHG Phase 2 rule, we also
considered the tendency of the heavyduty sector to lag the light-duty sector
in the adoption of a number of advanced
technologies. There are many possible
reasons for this, such as:
• Heavy-duty vehicles are more
expensive than light-duty vehicles,
802 Letter from Michael Carter, CARB, to Gina
McCarthy, Administrator, EPA and Mark Rosekind,
Administrator, NHTSA, June 16, 2016. EPA Docket
ID EPA–HQ–OAR–2014–0827_attachment 2.
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which makes it a greater monetary risk
for purchasers to invest in unproven
technologies.
• These vehicles are primarily work
vehicles, which makes predictable
reliability and versatility important.
• Sales volumes are much lower for
heavy-duty vehicles, especially for
specialized vehicles.
At the time of the HD GHG Phase 2
rulemaking, we concluded that as a
result of factors such as these, and the
fact that adoption rates for these
advanced technologies in heavy-duty
vehicles were essentially non-existent in
2016, it seemed unlikely that market
adoption would grow significantly
within the next decade without
additional incentives.
As we stated in the 2016 HD GHG
Phase 2 final rule preamble, we
determined that it was appropriate to
provide such large multipliers for these
advanced technologies at least in the
short term, because they have the
potential to provide very large
reductions in GHG emissions and fuel
consumption and advance technology
development substantially in the long
term. However, because the credit
multipliers are so large, we also stated
that we should not necessarily allow
them to continue indefinitely.
Therefore, they were included in the HD
GHG Phase 2 final rule as an interim
program continuing only through MY
2027.
B. What has changed since we finalized
the HD GHG Phase 2 rule?
When the HD GHG Phase 2 rule was
promulgated in 2016, we established
CO2 standards and advanced technology
incentives on the premise that
electrification of the heavy-duty market
was unlikely to occur in the timeframe
of the program. Several factors have
changed our outlook for heavy-duty
electric vehicles since 2016. First, the
heavy-duty market has evolved such
that in 2021, there are a number of
manufacturers producing fully electric
heavy-duty vehicles in several
applications. Second, the State of
California has adopted an Advanced
Clean Trucks (ACT) program that
includes a manufacturer sales
requirement for zero-emission truck
sales, specifically that ‘‘manufacturers
who certify Class 2b–8 chassis or
complete vehicles with combustion
engines would be required to sell zeroemission trucks as an increasing
percentage of their annual California
sales from 2024 to 2035.’’ 803 804 Finally,
803 CARB (2021) Advanced Clean Truck
Regulation, available online at: https://
ww2.arb.ca.gov/rulemaking/2019/
advancedcleantrucks.
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other states have signed a Memorandum
of Understanding establishing goals to
increase the heavy-duty electric vehicle
market.805 These developments have
demonstrated that further CO2 emission
reductions in the MY 2027 timeframe
are feasible considering cost, lead time,
and other factors. We discuss the
impacts of these factors on the heavyduty market in more detail in the
following subsections.
1. The HD Battery Electric Vehicle
Market
Since 2012, manufacturers have
developed a number of prototype and
demonstration heavy-duty BEV projects,
particularly in the state of California,
establishing feasibility and durability of
the technology for specific applications
used for specific services, as well as
building out necessary infrastructure.806
In 2019, approximately 60 makes and
models of BEVs were available for
purchase, with additional product lines
in prototype or other early development
stages.807 808 809 Current production
volumes of BEVs are small, with the
North American Council for Freight
Efficiency (NACFE) estimating fewer
than 100 BEV Class 7/8 trucks in
production in the U.S. in 2019.810 In
2020, approximately 900 heavy-duty
804 EPA is reviewing a waiver request under CAA
section 209(b) from California for the ACT rule; we
may consider including the ACT in some of our
analyses for the final rule.
805 Multi-State Zero Emission Medium and
Heavy-Duty Vehicle Initiative—Memorandum of
Understanding (2020), available online at: https://
www.nescaum.org/documents/multistate-truck-zevgovernors-mou-20200714.pdf.
806 NACFE (2019) ‘‘Guidance Report: Viable Class
7/8 Electric, Hybrid and Alternative Fuel Tractors’’,
available online at: https://nacfe.org/downloads/
viable-class-7-8-alternative-vehicles/.
807 Nadel, S. and Junga, E. (2020) ‘‘Electrifying
Trucks: From Delivery Vans to Buses to 18Wheelers’’. American Council for an EnergyEfficient Economy White Paper, available online at:
https://aceee.org/white-paper/electrifying-trucksdelivery-vans-buses-18.
808 The composition of all-electric truck models
was: 36 buses, 10 vocational trucks, 9 step vans, 3
tractors, 2 street sweepers, and 1 refuse truck (Nadel
and Jung (2020) citing AFDC (Alternative Fuels
Data Center). 2018. ‘‘Average Annual Vehicle Miles
Traveled by Major Vehicle Categories.’’
www.afdc.energy.gov/data/widgets/10309.
809 Note that there are varying estimates of BEV
and FCEV models in the market; NACFE (2019)
‘‘Guidance Report: Viable Class 7/8 Electric, Hybrid
and Alternative Fuel Tractors‘‘, available online at:
https://nacfe.org/downloads/viable-class-7-8alternative-vehicles/ (NACFE 2019) provided
slightly lower estimates than those included here
from Nadel and Jung 2020. A recent NREL study
suggests that there may be more models available,
but it is unclear how many are no longer on the
market since the inventory includes vehicles
introduced and used in commerce starting in 2012
(Smith et al. 2019).
810 NACFE (2019) ‘‘Guidance Report: Viable Class
7/8 Electric, Hybrid and Alternative Fuel Tractors’’,
available online at: https://nacfe.org/downloads/
viable-class-7-8-alternative-vehicles/.
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17595
BEVs were sold in the U.S. and Canada
combined, consisting primarily of
transit buses (54 percent), school buses
(33 percent), and straight trucks (13
percent).811 M.J. Bradley’s analysis of
the heavy-duty BEV market in 2021
found 30 manufacturers that have at
least one BEV model for sale and an
additional nine companies that have
made announcements to begin BEV
production by 2025.812 BEV technology
is increasingly used in the transit bus
market, with electric bus sales growing
from 300 to 650 in the U.S. between
2018 to 2019.813 814 Draft RIA Chapter
1.4.2 provides a snapshot of BEVs in the
heavy-duty truck and bus markets as of
2019, according to one source; however,
given the dynamic nature of the BEV
market, the number and types of
vehicles available are changing fairly
rapidly.815
EPA conducted an analysis for this
proposal of manufacturer-supplied endof-year production reports provided to
us as a requirement of the certification
process for heavy-duty vehicles to our
GHG emission standards.816 Based on
the end-of-year production reports for
MY 2019, manufacturers produced
approximately 350 certified heavy-duty
BEVs. This is out of nearly 615,000
heavy-duty diesel vehicles produced in
MY 2019, which represents
approximately 0.06 percent of the
market. In MY 2020, 380 BEVs were
certified. The BEVs were certified in a
variety of the Phase 1 vehicle
subcategories, including light, medium,
and heavy heavy-duty vocational
vehicles and vocational tractors. Out of
the 380 vehicles certified in MY 2020,
a total of 177 unique makes and models
were available for purchase by 52
producers in regulatory weight classes
3–8.
811 International Council on Clean Transportation.
‘‘Fact Sheet: Zero-Emission Bus and Truck Market
in the United States and Canada: A 2020 Update.’’
Pages 3–4. May 2021.
812 M.J. Bradley and Associates (2021) ‘‘Mediumand Heavy-Duty Vehicles: Market Structure,
Environmental Impact, and EV Readiness.’’ Page 21.
July 2021.
813 Tigue, K. (2019) ‘‘U.S. Electric Bus Demand
Outpaces Production as Cities Add to Their Fleets’’
Inside Climate News, November 14. https://
insideclimatenews.org/news/14112019/electric-buscost-savings-health-fuel-charging.
814 Note that ICCT (2020) estimates 440 electric
buses were sold in the U.S. and Canada in 2019,
with 10 of those products being FCEV pilots. The
difference in estimates of number of electric buses
available in the U.S. may lie in different sources
looking at production vs. sales of units.
815 Union of Concerned Scientists (2019) ‘‘Ready
for Work: Now Is the Time for Heavy-Duty Electric
Vehicles’’; www.ucsusa.org/resources/ready-work.
816 Memo to Docket. HD 2027 Proposed Changes
to Heavy-Duty Greenhouse Gas Emissions.
November 2021.
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Based on current trends, manufacturer
announcements, and state-level actions,
electrification of the heavy-duty market
is expected to substantially increase
from current levels. However, the rate of
growth varies widely across models. For
instance, the 2021 Annual Energy
Outlook projects heavy-duty BEVs
making up 0.12 percent of new truck
sales in 2027.817 A National Renewable
Energy Laboratory (NREL) study
evaluated three electrification scenarios
to assess the power sector requirements
where HD electric vehicle sales in 2050
ranged between less than one percent in
the Reference scenario and up to 41
percent in the High scenario.818 Though
these projections should not be viewed
as a market driven projection, they do
illustrate a wide range of future
possibilities. A variety of factors will
influence the extent to which BEVs are
available for purchase and enter the
market. NACFE looked at 22 factors by
which to compare BEVs with heavyduty diesel vehicles; they found that for
the Class 7/8 market, a current lack of
availability of production-level vehicles
resulted in BEVs being ranked lower
than diesels in 2019, but being ranked
equal to or better than diesel on most
factors by 2030.819 Manufacturers also
are announcing their projections for
zero emission heavy-duty vehicles, but
they vary across the industry. For
example, Volvo recently issued a press
release that stated, ‘‘Volvo Trucks
believes the time is right for a rapid
upswing in electrification of heavy road
transport.’’ 820 Similarly, Daimler Trucks
stated that it ‘‘has the ambition to offer
only new vehicles that are CO2-neutral
in driving operation (’from tank to
wheel’) in Europe, North America and
Japan by 2039.’’ 821 Cummins targets
817 U.S. Energy Information Administration.
‘‘Annual Energy Outlook 2021.’’ Table 49. Can be
accessed at https://www.eia.gov/outlooks/aeo/
tables_ref.php.
818 Mai, et al. ‘‘Electrification Futures Study:
Scenarios of Electric Technology Adoption and
Power Consumption for the United States.’’
National Renewable Energy Laboratory. Pages 25–
30. https://www.nrel.gov/docs/fy18osti/71500.pdf.
819 Factors that NACFE considered fell into the
following categories: Weight, cost, maintenance
effort, vehicle life, range, ‘‘fuel’’ availability, and
general; for additional information on the factors
and how they compare in 2019 and 2030, see
NACFE (2019) ‘‘Guidance Report: Viable Class 7/8
Electric, Hybrid and Alternative Fuel Tractors’’,
available online at: https://nacfe.org/downloads/
viable-class-7-8-alternative-vehicles/.
820 AB Volvo. ‘‘Volvo Trucks ready to electrify a
large part of goods transports (volvogroup.com).’’
April 20, 2021. Last accessed on September 10,
2021 at https://www.volvogroup.com/en/news-andmedia/news/2021/apr/news-3948719.html.
821 Daimler Trucks. ‘‘CO -Neutral Commercial
2
Vehicle Fleet by 2039.’’ October 25, 2019. Last
accessed on September 10, 2021 at https://
www.daimler.com/sustainability/co2-neutralcommercial-vehicle-fleet-until-2039.html.
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net-zero carbon emissions by 2050.822
We request comment on these and other
estimates and projections for the heavyduty EV market.
The lifetime total cost of ownership
(TCO), which includes maintenance and
fuel costs, is likely a primary factor for
heavy-duty fleets considering BEV
purchases. In fact, a 2018 survey of fleet
owners showed ‘‘lower cost of
ownership’’ as the second most
important motivator for electrifying
their fleet.823 An International Council
for Clean Transportation (ICCT) analysis
suggests that TCO for light- and medium
heavy-duty battery-electric vehicles
could reach cost parity with diesel in
the early 2020s, while heavy heavy-duty
battery-electric or hydrogen vehicles are
likely to reach cost parity with diesel
closer to the 2030 timeframe.824 Recent
findings from Phadke et al. suggest that
BEV TCO could be 13 percent less than
that of a diesel truck if electricity
pricing is optimized.825
As both the ICCT and Phadke et al.
studies suggest, fuel costs are an
important part of TCO. While
assumptions about vehicle weight and
size can make direct comparisons
between heavy-duty BEVs and ICEs
challenging, data show greater energy
efficiency of battery-electric technology
relative to an ICE.826 827 Better energy
efficiency leads lower electricity costs
for BEVs relative to ICE fuel costs.828 829
822 Cummins, Inc. ‘‘Cummins Unveils New
Environmental Sustainability Strategy to Address
Climate Change, Conserve Natural Resources.’’
November 14, 2019. Last accessed on September 10,
2021 at https://www.cummins.com/news/releases/
2019/11/14/cummins-unveils-new-environmentalsustainability-strategy-address-climate.
823 The primary motivator for fleet managers was
‘‘Sustainability and environmental goals’’; the
survey was conducted by UPS and GreenBiz.
824 ICCT (2019) ‘‘Estimating the infrastructure
needs and costs for the launch of zero-emissions
trucks’’; available online at: https://theicct.org/
publications/zero-emission-truck-infrastructure.
825 Phadke, A., et al. (2021) ‘‘Why Regional and
Long-Haul Trucks are Primed for Electrification
Now’’; available online at: https://etapublications.lbl.gov/sites/default/files/updated_5_
final_ehdv_report_033121.pdf.
826 NACFE (2019) ‘‘Guidance Report: Viable Class
7/8 Electric, Hybrid and Alternative Fuel Tractors,’’
available online at: https://nacfe.org/downloads/
viable-class-7-8-alternative-vehicles/.
827 Nadel, S. and Junga, E. (2020) ‘‘Electrifying
Trucks: From Delivery Vans to Buses to 18Wheelers.’’ American Council for an EnergyEfficient Economy White Paper, available online at:
https://aceee.org/white-paper/electrifying-trucksdelivery-vans-buses-18.
828 NACFE (2019) ‘‘Guidance Report: Viable Class
7/8 Electric, Hybrid and Alternative Fuel Tractors’’,
available online at: https://nacfe.org/downloads/
viable-class-7-8-alternative-vehicles/.
829 Nadel, S. and Junga, E. (2020) ‘‘Electrifying
Trucks: From Delivery Vans to Buses to 18Wheelers’’. American Council for an EnergyEfficient Economy White Paper, available online at:
https://aceee.org/white-paper/electrifying-trucksdelivery-vans-buses-18.
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Maintenance and service costs are also
an important component within TCO;
although there is limited data available
on actual maintenance costs for heavyduty BEVs, early experience with BEV
medium heavy-duty vehicles and transit
buses suggests the potential for lower
maintenance costs after an initial period
of learning to refine both component
durability and maintenance
procedures.830 To facilitate heavy-duty
fleets transitioning to BEVs, some
manufacturers are currently including
maintenance in leasing agreements with
fleets; it is unclear the extent to which
a full service leasing model will persist
or will be transitioned to a more
traditional purchase after an initial
period of learning.831 832
The potential for lower fuel and
maintenance costs to outweigh a higher
upfront cost for heavy-duty BEVs is
reflected in ICCT and others’ projections
of BEVs reaching cost parity with
diesels within the next several years;
however, the current upfront cost can
exceed that of a diesel vehicle by 60
percent or more.833 Upfront purchase
price was listed as the primary barrier
to heavy-duty fleet electrification in a
2017 survey of fleet managers, which
suggests that state or local incentive
programs to offset BEV purchase costs
will play an important role in the near
term, with improvements in battery
costs playing a role in reducing costs in
the longer-term.834 835
The BEV market for transit and school
buses continues to grow. Los Angeles
Department of Transportation (LADOT)
is one of the first transit organizations
830 U.S. Department of Energy Alternative Fuels
Data Center (AFDC), ‘‘Developing Infrastructure to
Charge Plug-In Electric Vehicles’’, https://
afdc.energy.gov/fuels/electricity_infrastructure.html
(accessed 2–27–20).
831 Fisher, J. (2019) ‘‘Volvo’s First Electric VNR
Ready for the Road.’’ Fleet Owner, September 17.
www.fleetowner.com/blue-fleets/volvo-s-firstelectric-vnr-ready-road.
832 Gnaticov, C. (2018). ‘‘Nikola One Hydrogen
Electric Semi Hits the Road in Official Film.’’
Carscoops, Jan. 26. www.carscoops.com/2018/01/
nikola-one-hydrogen-electric-semi-hits-roadofficial-film/.
833 Nadel, S. and Junga, E. (2020) ‘‘Electrifying
Trucks: From Delivery Vans to Buses to 18Wheelers.’’ American Council for an EnergyEfficient Economy White Paper, available online at:
https://aceee.org/white-paper/electrifying-trucksdelivery-vans-buses-18.
834 Other barriers that fleet managers prioritized
for fleet electrification included: Inadequate
charging infrastructure—our facilities, inadequate
product availability, inadequate charging
infrastructure—public; for the full list of top
barriers see Nadel and Junga (2020), citing UPS and
GreenBiz 2018.
835 Nadel, S. and Junga, E. (2020) ‘‘Electrifying
Trucks: From Delivery Vans to Buses to 18Wheelers.’’ American Council for an EnergyEfficient Economy White Paper, available online at:
https://aceee.org/white-paper/electrifying-trucksdelivery-vans-buses-18.
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in the country to develop a program
committed to transition to zero-emission
vehicles (ZEV). Started in 2017, this
program stipulates that all LADOT
transit fleets will transition to entirely
electric by 2030 or sooner—a target that
is 10 years sooner than CARB’s
Innovative Clean Transportation (ICT)
regulation for all public transit to be
electric by 2040.836 Since these
announcements, LADOT has purchased
27 EV transit and school buses from
BYD and Proterra; by 2030, the number
of EV buses in the LADOT fleet is
expected to grow to 492 buses. Outside
of California, major metropolitan areas
including Chicago, Seattle, New York
City, and Washington DC have zeroemissions transit programs with 100
percent ZEV target dates ranging from
2040–2045.837
EV school bus programs, frequently in
partnership with local utilities, are also
being piloted across the country. These
programs include school districts in, but
not limited to, California, Virginia,
Massachusetts, Michigan, Maryland,
Illinois, New York, and
Pennsylvania.838 While these school
districts may not have an EV school bus
target, the EV school bus program is a
part of a broader initiative for regional
carbon neutrality.
In a parallel path, large private heavyduty fleet owners are also committed to
increasing their electric fleet.839 A
report by international agency
International Energy Agency (IEA)
provides a comprehensive accounting of
recent announcements made by UPS,
Fedex, DHL, Walmart, Anheuser-Busch,
Amazon and PepsiCo for fleet
electrification.840 Amazon and UPS, for
example, placed orders in 2020 for
10,000 BEV delivery vans from EV startup Rivian, and Amazon has plans to
scale up to 100,000 BEV vans by 2030.
Likewise, by the end of 2021, PepsiCo
will add 15 Tesla Semis, out of the 100
planned, to its fleet. These
announcements include not only orders
for electric delivery vans and semitrucks, but more specific targets and
dates to full electrification or net-zero
emissions. Amazon, Fedex, DHL, and
Walmart have set a commitment to fleet
electrification, net-zero emissions or
carbon neutrality by 2040. We recognize
that certain delivery trucks and vans
will likely fall into the Class 2b and 3
regulatory category, which are not
covered in this rule’s proposed updates,
but rather intend to address in a future
light and medium-duty vehicle
rulemaking.
In summary, the heavy-duty BEV
market seems to be growing fastest in
the areas of school buses, transit buses,
delivery trucks, and short haul tractors.
As the industry is dynamic and rapidly
changing, the policy and vehicle
examples presented here represent only
a sampling of the BEV HDV policies and
markets; outside of the US, Europe and
Asia will also contribute to the greater
zero-emissions vehicle market. We
request comment on our assessment of
the HD ZEV market and any additional
data sources we should consider.
2. California’s Advanced Clean Trucks
Rule
Heavy-duty vehicle sales and
populations are significant in the state
of California. Approximately ten percent
of U.S. heavy-duty conventional
vehicles (those powered by internal
combustion engines) in 2016 were
registered in California.841 California
adopted an Advanced Clean Trucks
(ACT) rule in 2020, which could also
influence the market trajectory for
battery-electric and fuel cell
technologies.842 The ACT requires
manufacturers to sell a certain
percentage of zero emission heavy-duty
vehicles (BEVs or fuel cell vehicles) for
each model year, starting in MY 2024.
The sales requirements vary by vehicle
class, as shown in Table XI–2, starting
at 5 to 9 percent of total MY 2024 heavyduty vehicle sales in California and
increasing to 40 to 75 percent of MY
2035 and later sales.843
TABLE XI–2—CARB’S ACT ZEV SALES REQUIREMENTS BY MODEL YEAR
Model year
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2024
2025
2026
2027
2028
2029
2030
2031
2032
2033
2034
Class 2b–3
(percent)
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836 LADOT, (2020). ‘‘LADOT Transit ZeroEmission Bus Rollout Plan’’ https://ww2.arb.ca.gov/
sites/default/files/2020-12/LADOT_ROP_Reso_
ADA12172020.pdf.
837 https://www.sustainable-bus.com/electric-bus/
cta-chicago-electric-buses/, https://dcist.com/story/
21/06/10/metro-goal-entirely-electric-bus-fleet2045/, https://kingcounty.gov/depts/transportation/
metro/programs-projects/innovation-technology/
zero-emission-fleet.aspx, and https://
www.amny.com/transit/mta-says-45-to-60-morebuses-in-recent-procurement-will-be-zeroemissions/.
838 https://www.mass.gov/info-details/evprograms-incentives, https://chargedevs.com/
newswire/nycs-new-school-bus-contract-includeselectric-bus-pilot/, https://olivineinc.com/wpcontent/uploads/2020/10/Pittsburg-USD-ElectricSchool-Bus-Final-Project-Report-Final.pdf, https://
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cleantechnica.com/2020/01/12/largest-electricschool-bus-program-in-united-states-launching-invirginia/, https://www.greentechmedia.com/
articles/read/on-heels-of-253m-raise-highlandelectric-lands-biggest-electric-school-bus-contractin-the-u.s, and https://richmond.com/news/stateand-regional/govt-and-politics/va-house-slowsdown-bill-that-would-allow-dominion-to-profit-offelectric-school-bus/article_edc69a16-5c2c-51c99733-8618d768106b.html.
839 Environmental Defense Fund (2021) ZeroEmission Truck Deployments and Pledges in the
U.S., available online at: https://blogs.edf.org/
energyexchange/2021/07/28/edf-analysis-findsamerican-fleets-are-embracing-electric-trucks/and
https://docs.google.com/spreadsheets/d/
1l0m2Do1mjSemrb_DT40YNGou4o2m2Ee-KLSvHC5vAc/edit#gid=2049738669.
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5
7
10
15
20
25
30
35
40
45
50
Class 7–8
tractors
(percent)
Class 4–8
(percent)
9
11
13
20
30
40
50
55
60
65
70
5
7
10
15
20
25
30
35
40
40
40
840 Global EV Outlook 2021. https://
iea.blob.core.windows.net/assets/ed5f4484-f5564110-8c5c-4ede8bcba637/
GlobalEVOutlook2021.pdf.
841 FHWA. U.S. Highway Statistics. Available
online at: https://www.fhwa.dot.gov/
policyinformation/statistics.cfm.
842 CARB. ‘‘Notice of Decision: Advanced Clean
Truck Regulation.’’ June 2020. Available online at:
https://ww3.arb.ca.gov/regact/2019/act2019/
nod.pdf. For more information on this proposed
rulemaking in California see: https://
ww2.arb.ca.gov/rulemaking/2019/
advancedcleantrucks.
843 CARB. ‘‘Appendix A Proposed Regulation
Order’’ Advanced Clean Truck Regulation. May
2020. Available online at: https://ww3.arb.ca.gov/
regact/2019/act2019/30dayatta.pdf (accessed July
24, 2020).
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TABLE XI–2—CARB’S ACT ZEV SALES REQUIREMENTS BY MODEL YEAR—Continued
Model year
(MY)
Class 2b–3
(percent)
2035+ ...........................................................................................................................................
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3. States’ Interest in Shifting to Zero
Emissions HD Vehicles
Outside of California, several states
have signaled interest in shifting to
heavy-duty ZEV technologies and/or
establishing specific goals to increase
the heavy-duty electric vehicle market.
As one example, a 2020 memorandum
of understanding (MOU) entitled
‘‘Multi-State Medium- and Heavy-Duty
Zero Emission Vehicle,’’ organized by
Northeast States for Coordinated Air
Use Management (NESCAUM), sets
targets ‘‘to make all sales of new
medium and heavy-duty vehicles [in the
jurisdictions of the signatory states] zero
emission vehicles by no later than
2050’’ with an interim goal of 30 percent
of all sales of new MD and HD vehicles
being zero emission vehicles no later
than 2030.844 The NESCAUM MOU was
signed by governors and mayor of 15
states and districts including California,
Colorado, Connecticut, Hawaii, Maine,
Maryland, Massachusetts, New Jersey,
New York, North Carolina, Oregon,
Pennsylvania, Rhode Island, Vermont,
Washington, and the District of
Columbia. The MOU outlines more
specific commitments of the states to
move toward zero-emissions vehicles
through the Multi-State ZEV Task Force
and provides an action plan for zeroemissions MHDVs with measurable
sales targets and a focus on
overburdened and underserved
communities. Several states that signed
the MOU have since issued proposals to
adopt California’s ACT under CAA
section 177, and we anticipate more
states to follow with similar
proposals.845 846 847 848
844 15 states and one district sign Multi-State
MOU. https://www.nescaum.org/documents/
multistate-truck-zev-governors-mou-20200714.pdf.
845 EPA has not yet received a waiver request
under CAA section 209(b) from California for the
ACT rule; if we were to receive and grant a waiver
request(s) for the ACT rule, then we may consider
including this rule in our analyses for the final rule.
846 Medium- and Heavy-Duty (MHD) Zero
Emission Truck Annual Sales Requirements and
Large Entity Reporting. New York State Register.
September 8, 2021. Volume XLIII, Issue 36.
Available online at: https://dos.ny.gov/system/files/
documents/2021/09/090821.pdf.
847 Advanced Clean Trucks Program and Fleet
Reporting Requirements. New Jersey State Register.
April 19, 2021. Available online at: https://
www.nj.gov/dep/rules/proposals/20210419a.pdf.
848 Amending Chapter 173–423 WAC Low
Emission Vehicles. State of Washington Department
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C. Proposed Changes to HD GHG Phase
2 CO2 Standards for Targeted
Subcategories
EPA is proposing under its authority
in CAA section 202(a) to revise CO2
emissions standards for a subset of MY
2027 heavy-duty vehicles. As discussed
in Section XI.B, major trucking fleets,
manufacturers and U.S. states have
announced plans to shift the heavy-duty
fleet toward zero-emissions technology
beyond levels we accounted for in
setting the existing HD GHG Phase 2
standards in 2016. We developed a
proposed approach to make targeted
updates that reflect this growing HD
electric vehicle market without
fundamentally changing the HD GHG
Phase 2 program. Specifically, we
propose to adjust HD GHG Phase 2
vehicle CO2 emission standards by
sales-weighting the projected EV
production levels of school buses,
transit buses, delivery trucks, and shorthaul tractors and by lowering the
applicable CO2 emission standards for
these vehicle types in MY 2027
accordingly. We are proposing to target
these four vehicle types because they
will likely have the highest EV sales of
all heavy-duty vehicle types between
now and 2030. These four EV vehicle
types do not correspond directly with
specific HD GHG Phase 2 standards
subcategories (subcategories
differentiated by vehicle weight, use,
fuel type, etc.), so we have used EPA
certification data to determine which
subcategories of standards would be
affected by EV production in MY 2027.
By sales-weighing the projected
production levels of the four EV vehicle
types in 2027, our proposed approach
would adjust 17 of the 33 MY 2027 HD
GHG Phase 2 vocational vehicle and
tractor standards. EPA is not proposing
to change any MY 2021 or MY 2024
vocational vehicle or tractor CO2
emission standards, any Class 2b/3 CO2
emission standards, or any heavy-duty
engine CO2 emission standards.
To update the MY 2027 vehicle CO2
standards from the HD GHG Phase 2
rulemaking to reflect the recent and
projected trends in the electrification of
the HD market, we considered the
of Ecology. June 22, 2021. Available online at:
https://ecology.wa.gov/DOE/files/29/291ec96d5aca-4c40-a249-4ef82bca6026.pdf.
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Class 7–8
tractors
(percent)
Class 4–8
(percent)
75
40
impact these trends would have on the
emissions reductions from conventional
vehicles we had intended to achieve in
setting the existing HD GHG Phase 2
standards. As described in this section’s
technology cost discussion, we derived
the existing HD GHG Phase 2 standards
by evaluating combinations of emissionreducing technologies and adoption
rates in ‘‘technology packages’’
developed for each vehicle subcategory,
e.g., advanced aerodynamics, more
efficient engines, etc. We set the existing
HD GHG Phase 2 standards at levels that
would require all conventional vehicles
to install varying combinations of
emission-reducing technologies (the
degree and types of technology can
differ, with some vehicles that have less
being offset by others with more),
leading to CO2 emissions reductions.849
As discussed in this section and
quantified in more detail in a memo to
the docket, recent and projected
developments in the electrification of
the heavy-duty vehicle market over the
next several years have demonstrated
that further CO2 emission reductions in
the MY 2027 timeframe are feasible
considering lead time, cost, and other
factors.850 While we did anticipate some
growth in electrification, we did not
expect the level of innovation observed
that California would adopt a
requirement for such a large number of
heavy-duty electric vehicles to be sold
in the timeframe of the program.851 852
We are proposing adjustments to the
MY 2027 HD GHG Phase 2 standards to
reflect this innovation and facilitate the
transition to more stringent longer-term
standards such that all conventional
vehicles would need some level and
849 Considering technological feasibility,
compliance cost, lead time, and other factors.
850 Memo to Docket. HD 2027 Proposed Changes
to Heavy-Duty Greenhouse Gas Emissions.
November 2021.
851 EPA has not yet received a waiver request
under CAA section 209(b) from California for the
ACT rule.
852 ACT requires manufacturers to sell a certain
percentage of zero emission heavy-duty vehicles
(BEVs or fuel cell vehicles) for each model year,
starting in MY 2024. The sales requirements vary
by vehicle class, starting at 5 to 9 percent of total
MY 2024 heavy-duty vehicle sales in California and
increasing to 15 to 20 percent of MY 2027 sales.
Several states have followed suit and issued
proposals to adopt California’s ACT under CAA
section 177, and we anticipate more states to follow
with similar proposals.
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combination of GHG emissions-reducing
technology, as intended in the original
HD GHG Phase 2 rulemaking. Based on
our evaluation of the heavy-duty EV
market in the MY 2027 timeframe, we
expect school buses, transit buses,
delivery trucks, and short haul tractors
to have the highest EV sales of all
heavy-duty vehicle types between now
and 2030. Therefore, we propose to
make targeted changes to the MY 2027
standards that are projected to be
affected by these four types of electric
vehicles. As we describe in the next
section, EPA has considered the
technological feasibility and cost of the
proposed standards and the available
lead time for manufacturers to comply
with the proposed standards in MY
2027. We request comment on all
aspects of these proposed targeted
updates to the MY 2027 HD GHG Phase
2 program, including our projections
that these four vehicle categories are the
appropriate heavy-duty vehicles EPA
should focus on for our proposed
revisions, and if there are additional
vehicle categories we should be
considering. We are also considering
whether it would be appropriate in the
final rule to increase the stringency of
the standards more than what we have
proposed. Therefore, we request
information on heavy-duty electric
vehicle sales projections, including
projections based on future product
plans, to help inform our HD electric
vehicle sales projections in the MY 2024
through MY 2029 timeframe.
Furthermore, we also request comment
on potential impacts on small business
vehicle manufacturers if we finalize
standards that are more stringent than
the proposal. We also request comment
on whether to finalize the proposed
standards for small business vehicle
manufacturers even if we finalize more
stringent standards for other
manufacturers and whether to allow
small business vehicle manufacturers to
voluntarily comply with more stringent
standards, if finalized, than those
required for small manufacturers (either
under the existing Phase 2 standards or
as updated, if finalized).
We also are considering whether to
establish more stringent standards
beyond MY 2027, specifically in MY
2028 and MY 2029, using the
methodology discussed in Section
XI.C.1 but adjusted by MY based on
projected penetration rates of ZEV
technology for those years both inside
and outside of California. We request
comment on the appropriate stringency
and supporting data for each of those
model years, and whether to finalize
such an increase in stringency for those
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model years’ standards in a one-step
(single MY) or multi-step (multiple MY)
approach. EPA requests comment and
supporting data that could support
higher penetrations of HD ZEVs in the
MY 2027 to 2029 timeframe which
could serve as the basis for the increase
in the stringency CO2 standards for
specific Phase 2 vehicle subcategories.
For example, what information and data
are available that would support HD
ZEV penetration rates of 5 percent or 10
percent (or higher) in this timeframe,
and in what HD vehicle applications
and categories. We also request
comment on whether EPA should adjust
our proposed approach to allow HD
ZEV manufacturers to generate NOX
emission credits if we were to increase
the stringency of the CO2 standards for
specific Phase 2 vehicle subcategories
based on higher projected penetrations
of HD ZEVs in the MY 2027 to 2029
timeframe (see Section IV.I for our
proposal to allow HD ZEV
manufacturers to generate NOX emission
credits).
1. Determining the Proposed Standards
In Section XI.A we described how the
HD GHG Phase 2 vehicle CO2 standards
are differentiated by vehicle weight, use,
fuel type, etc. to recognize the diverse
nature of the industry, resulting in 15
subcategories for vocational vehicle
standards, with an additional eight
subcategories for specialty vehicle
types, and 10 subcategories for tractor
standards. These HD GHG Phase 2
standard subcategories for vocational
vehicles and tractors do not correspond
directly with our projections for the four
high-sales EV vehicle types—school
buses, transit buses, delivery trucks, and
short-haul tractors. For example, there is
no subcategory with a specific standard
for a ‘‘delivery truck’’; rather, a
vocational vehicle used for deliveries
may fall into any one of several different
subcategories depending on its weight
and use pattern. In fact, based on our
review of the applications for
certification of MY 2020 and MY 2021
vehicles, HD electric vehicle
manufacturers of these four vehicle
types are certifying them into several of
the EPA regulatory vocational vehicle CI
subcategories, the school bus and transit
bus custom chassis subcategories, and
into all three of the Class 8 day cab
tractor subcategories.853
The changes we are proposing apply
only to a subset of the MY 2027 heavy853 Note that the Class 7 Tractor CO emission
2
standards in 40 CFR 1037.106 apply to ‘‘All Cab
Styles’’, but nearly all tractors that are subject to
these standards are day cabs. Therefore, we refer to
these as day cab tractor standards throughout this
section.
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duty CO2 vehicle emission standards.
We are not proposing any changes to the
heavy-duty engine CO2 emission
standards. The current HD GHG Phase
2 engine standards only apply to
engines that are ‘‘internal combustion
engines.’’ 854 Electric vehicles are not
powered by internal combustion
engines. Furthermore, the CO2 emission
credits generated from electric vehicles
are not allowed to be brought into the
engine averaging sets.855 Therefore,
electric vehicles have no effect on
manufacturers’ strategies for meeting the
HD engine GHG standards, and EPA is
not proposing to modify the HD engines
GHG standards.
After careful consideration of an
approach that would achieve
appropriate emission reductions and
account for the emerging HD EV market
without changing the HD GHG Phase 2
program as a whole, we are proposing
to adjust the HD GHG Phase 2 vehicle
CO2 emission standards based on salesweighting the projected EV production
levels of the four types of EVs and using
that information to lower the emission
standards only for the vocational
vehicle and six tractor subcategories
that are applicable to these four types of
EVs (depending on weight and use
pattern) in MY 2027.
Our proposed approach involves three
steps. First, we projected the number of
sales of electric school buses, transit
buses, delivery trucks, and short-haul
tractors in MY 2027 based on sales data
and projections outlined in the next
paragraph. Second, we determined the
percentage EVs relative to the total
number of vehicles produced in the
nine CI vocational vehicle and day cab
tractor subcategories, plus the optional
school bus and transit bus
subcategories.856 Third, we reduced the
numeric level of the standards for the
vocational vehicle subcategories and the
applicable tractor subcategories by the
projected percentage of electric vehicles.
Under the resulting revised standards
that we are proposing and our
projections of EVs, manufacturers
would need to either incorporate
additional emissions reductions or not
generate as many emissions credits,
854 40
CFR 1036.5(d).
CFR 1036.740.
856 We propose that vocational EVs could certify
to any of the CI subcategory standards, but would
not be allowed to certify to any SI subcategory
standard. This is consistent with the approach
finalized for heavy-duty vehicles under 14,000
pounds (see 40 CFR 86.1819(a)(2)(ii)). The GHG
credit averaging sets for vehicles are based on
GVWR and are not differentiated by SI or CI.
Therefore, credits generated from EVs would be
used within an averaging set that includes both SI
and CI vehicles. We are not proposing any changes
to the SI vehicle standards.
855 40
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compared to our estimates at the time of
the HD GHG Phase 2 rule. This
approach would adjust 17 of the 33 MY
2027 HD GHG Phase 2 standards. We
believe that it is not appropriate to
propose updates to the sleeper cab
tractor standards in this action because
the typical usage and daily miles
travelled by these vehicles is beyond the
range available in current electric
tractors under development. We request
comment on this approach and the
proposed revisions to MY 2027 CO2
emission standards.
Projecting the production levels of
conventional and electric HD vehicles
in MY 2027 and beyond is challenging.
For this proposal, we used information
such as the projected number of zero
emission vehicles in the MY 2027 and
beyond timeframe from CARB’s ACT
rulemaking documents, the current level
of national EV sales data from the
International Council on Clean
Transportation, the number of
conventional vehicles and electric
vehicles sold based on EPA’s heavyduty vehicle GHG certification
programs, product announcements, and
engineering judgment to inform our
projection of EV production in the
national market for MY 2027, described
in the next paragraph. We request
comment on this information, and on
identification and description of other
available information sources including,
more specifically, data and product
plans, to help inform these projections.
If additional data is submitted by
commenters related to the approach
described in this section, we would
consider it for the final rule, including
the potential for a more stringent
adjustment to the MY 2027 standards.
As a starting point for our national
projections, CARB’s ACT rulemaking
includes (1) projections for the total
number of heavy-duty vehicles sold in
California in MY 2024 through MY 2030
and (2) a mandate requiring
manufacturers to sell a specific
percentage of zero-emission vehicles
each model year.857 As shown in Table
XI–2, 20 percent of vocational vehicles
and 15 percent of tractor vehicles sold
in California in MY 2027 are required by
the mandate to be zero-emission
vehicles. Combining these two sets of
information, we estimated the number
of electric vehicles that would be sold
in California in MY 2027, shown in
Table XI–3.
TABLE XI–3—PROJECTED NUMBER OF HD ELECTRIC VEHICLES SOLD IN CALIFORNIA IN MY 2027 BASED ON THE CARB
ACT PROGRAM
Class 4–8 Vocational Vehicles ................................................................................................................................
Tractors ....................................................................................................................................................................
We analyzed the information
provided in a recent report by the
International Council on Clean
Transportation to extrapolate the
number of new heavy-duty electric
vehicles that we would expect to be sold
in the entire U.S. in MY 2027.858 The
report includes the number of heavyduty electric vehicles registered by state
and province in the U.S. and Canada as
of 2020. Based on these values, we
estimate that approximately 42 percent
Projected
number of
conventional
and electric
vehicles in CA
Projected
number of
electric
vehicles in CA
15,945
4,993
3,189
749
of the heavy-duty electric vehicle sales
in the U.S. are in California. Using this
figure, we estimated the total number of
electric vehicles in the other 49 states in
MY 2027, shown in Table XI–4.
TABLE XI–4—PROJECTED NUMBER OF HD ELECTRIC VEHICLES SOLD NATIONALLY IN MY 2027
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Projected
number of
electric vehicles sold in
California
Projected
number of
electric vehicles sold in
other 49 states
Projected total
electric vehicles sold nationally
Class 4–8 Vocational Vehicles ....................................................................................................
Tractors ........................................................................................................................................
3,189
749
4,404
1,034
7,593
1,783
Total ......................................................................................................................................
3,938
5,538
9,376
Next, we project the total number of
U.S. heavy-duty vocational vehicle and
tractor sales in MY 2027. Our
projections come from the sales split by
vehicle category used in the HD GHG
Phase 2 rulemaking.859 Furthermore, we
assumed the fraction of short-haul
tractors relative to the overall tractor
sales at 37 percent based on the split
used in MOVES3 for heavy-duty
vehicles in 2027.860 The total number of
projected HD vocational vehicle and day
cab tractor sales in MY 2027 are shown
in Table XI–5.
857 CARB. Advanced Clean Trucks Regulation.
Standardized Regulatory Impact Analysis. Page 25.
August 8, 2019.
858 ICCT. ‘‘Zero-emission bus and truck market in
the United States and Canada: A 2020 Update.’’
May 2021. Pages 5–6. Can be accessed online at
https://theicct.org/publications/canada-race-tozero-FS-may2021.
859 U.S. EPA. ‘‘Regulatory Impact Analysis:
Greenhouse Gas Emissions and Fuel Efficiency
Standards for Medium- and Heavy-Duty Engines
and Vehicles—Phase 2.’’ Table 7–55. Page 7–49.
April 2016.
860 U.S. EPA. ‘‘Population and Activity of Onroad
Vehicles in MOVES3.’’ Table 4–44. Page 30. April
2021. Can be accessed at https://nepis.epa.gov/Exe/
ZyPDF.cgi?Dockey=P1011TF8.pdf.
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TABLE XI–5—PROJECTED NUMBER OF HD VEHICLES SOLD NATIONALLY IN MY 2027
Total Class 4–8 vocational
vehicles
Total tractors
Total day cab
tractors
Total day cab
and vocational
vehicles
523,805 ........................................................................................................................................
155,682
57,602
581,407
We are proposing an approach of
aggregating the total number of heavyduty electric vehicles and total number
of day cab tractors and vocational
vehicles to calculate the proposed value
to account for the fact that many of the
EV tractors will likely be certified as
‘‘vocational’’ tractors and certified to a
vocational subcategory. We estimate the
overall percentage of heavy-duty electric
vehicles in MY 2027 based on the
values shown in Table XI–4 and Table
XI–5 at approximately 1.5 percent. EPA
requests comment on this percent
projection, including if this value
should be lower or higher, and the data
and rational for alternative projections
which EPA should consider.
At this projected level of EVs in MY
2027, we estimate that approximately
five percent of conventional heavy-duty
vehicles would be able to meet the
current HD GHG Phase 2 standards
without installing emission-reducing
technologies because the standards
apply as a fleet-average.861 As an
example for the Class 8 high roof day
cab tractor subcategory, a manufacturer
could produce 1.5 percent electric
tractors that emit 0 gram/ton-mile; 93.5
percent of conventional vehicles with
technology packages that emit on
average at the MY 2027 standard of 75.7
g/ton-mile; and 5 percent vehicles that
emit at the baseline level of 98.2 g/tonmile (i.e., no additional CO2 emissionreducing technologies beyond Phase
1).862 On average, this example fleet
would meet the current HD GHG Phase
2 MY 2027 standard of 75.7 g/ton-mile.
EPA’s heavy-duty vehicle GHG
certification data shows that EV
products are being certified in most of
the compression-ignition vocational
vehicle subcategories, including the
school buses and transit buses optional
custom chassis subcategories, and the
day cab tractor subcategories (about half
of the total tractor subcategories).
Therefore, we propose to revise the
existing CO2 emission standards in
these 17 subcategories. The existing
vocational vehicle and tractor standards
that would be affected are shown in
Table XI–6 and Table XI–8.
With this proposed stringency
increase, we intend for the five percent
fraction of conventional vehicles that
theoretically would not need additional
technology to meet current HD GHG
Phase 2 standards to need to install
some combination of emissionsreducing technologies that on average
would meet the current HD GHG Phase
2 standards. Applying the proposed
revisions to the MY 2027 standards to
the Class 8 high roof day cab tractor
subcategory example, in this
hypothetical fleet a manufacturer would
produce 1.5 percent electric tractors and
all of the remaining conventional
vehicles would themselves on average
have CO2 emission-reducing
technologies that meet the current HD
GHG Phase 2 MY 2027 standard of 75.7
g/ton-mile standard. We propose the
revised MY 2027 standards for the
vocational vehicle and tractors
standards, as shown in Table XI–7 and
Table XI–9.863 In addition, we propose
that electric vocational vehicles
beginning in MY 2027 be required to
certify in one of the nine standards for
compression-ignition vehicles or the
optional custom chassis standards.864
This is consistent with the approach
finalized for heavy-duty vehicles under
14,000 pounds GVWR (see 40 CFR
86.1819(a)(2)(ii)). The GHG credit
averaging sets for vehicles are based on
GVWR and are not differentiated by SI
or CI. Therefore, credits generated from
EVs would be used within an averaging
set that includes both SI and CI
vehicles. We are not proposing any
changes to the SI vehicle standards. We
request comment on this approach.
TABLE XI–6—EXISTING MY 2027 VOCATIONAL VEHICLE CO2 EMISSION STANDARDS
[g/ton-mile]
CI light heavy
Urban ...........................................................................................................................................
Multi-Purpose ...............................................................................................................................
Regional .......................................................................................................................................
Optional Custom Chassis: School Bus .......................................................................................
Optional Custom Chassis: Transit Bus .......................................................................................
CI medium
heavy
367
330
291
271
286
CI heavy
heavy
258
235
218
269
230
189
TABLE XI–7—PROPOSED MY 2027 VOCATIONAL VEHICLE CO2 EMISSION STANDARDS
[g/ton-mile]
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CI light heavy
Urban ...........................................................................................................................................
Multi-Purpose ...............................................................................................................................
Regional .......................................................................................................................................
Optional Custom Chassis: School Bus .......................................................................................
Optional Custom Chassis: Transit Bus .......................................................................................
861 Memo to Docket. HD 2027 Proposed Changes
to Heavy-Duty Greenhouse Gas Emissions.
November 2021.
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862 For
863 See
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proposed 40 CFR 1037.105 and 1037.106.
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361
325
286
267
282
864 See
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CI medium
heavy
CI heavy
heavy
254
231
215
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TABLE XI–8—EXISTING MY 2027
TRACTOR CO2 EMISSION STANDARDS
[g/ton-mile]
Class 7
(all cab
styles)
Low Roof Day Cab ...
Mid Roof Day Cab ....
High Roof Day Cab ..
Class 8
(day cab)
96.2
103.4
100.0
73.4
78.0
75.7
TABLE XI–9—PROPOSED MY 2027
TRACTOR CO2 EMISSION STANDARDS
[g/ton-mile]
Class 7
(all cab
styles)
Low Roof ..................
Mid Roof ...................
High Roof ..................
Class 8
(day cab)
94.8
101.8
98.5
72.3
76.8
74.6
2. Technology Costs for the Proposed
Changes
In HD GHG Phase 2, EPA projected
that the CO2 emissions reductions can
be feasibly, and cost effectively, met
through technological improvements in
several areas of the heavy-duty engine
and vehicle.865 The combination of
improvements in the HD GHG Phase 2
additional details provided in the HD
GHG Phase 2 RIA Chapter 2.12. The
technology cost analyses reflected both
the direct costs and indirect costs,
which included items such as warranty.
Table XI–10 and Table XI–11 provide
the per-vehicle costs of the technology
packages to meet the HD GHG Phase 2
MY 2027 CO2 emission standards for
tractors and vocational vehicles,
respectively.866 867 As discussed in the
HD GHG Phase 2 preamble, the per
vehicle costs represent approximately a
12 percent increase in typical vehicle
price for tractors and 3 percent for
vocational vehicles.868 However, the
benefits of the technology greatly exceed
the costs and the payback periods are
short meaning that the purchaser will
see substantial new savings over the
vehicle lifetime primarily due to
reduced fuel costs.869 These same pervehicle technology costs would apply to
the subset of conventional vehicles that
would require the technology package to
meet the proposed revised standards, as
was originally intended under the HD
GHG Phase 2 program. We believe the
technology costs developed during HD
GHG Phase 2 are still appropriate, but
we welcome comments on revising the
technology costs.
analysis included advanced
aerodynamics, more efficient engines,
idle reduction technologies,
transmission and driveline
improvements, and lower rolling
resistance tires and automatic inflation
systems. In establishing the HD GHG
Phase 2 standards and determining the
associated technology costs, we
evaluated each technology and its
effectiveness and estimated the most
appropriate adoption rate of the
technology in each vehicle subcategory.
A technology package that combined the
technologies and adoption rate was
developed for each vehicle subcategory
and used to derive the current HD GHG
Phase 2 standards. In proposing revised
standards, we apply the same
technology packages and cost estimates
developed for the existing HD GHG
Phase 2 program in 2016 to the
conventional vehicles that would not
otherwise need to apply technology due
to the increase in electric vehicles
projected for MY 2027 and beyond,
absent the changes we are proposing in
this document.
The fleet-average incremental pervehicle technology package costs for
each subcategory are summarized in the
2016 HD GHG Phase 2 preamble with
TABLE XI–10—TRACTOR TECHNOLOGY INCREMENTAL AVERAGE COSTS FOR MY 2027
[2013$]
Class 7 low/mid roof day cab
Class 7 high
roof day cab
Class 8 low/
mid roof day
cab
Class 8 high
roof day cab
$10,235 ........................................................................................................................................
$10,298
$10,439
$10,483
TABLE XI–11—VOCATIONAL VEHICLE TECHNOLOGY INCREMENTAL AVERAGE COSTS FOR MY 2027
[2013$]
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Light HD
Medium HD
Heavy HD
Urban
Multi-purpose
Regional
Urban
Multi-purpose
Regional
Urban
Multi-purpose
Regional
$2,533 ..............................
$2,571
$1,486
$2,727
$2,771
$1,500
$4,151
$5,025
$5,670
In HD GHG Phase 2, we calculated the
payback period, or time it would take
for the increase in technology package
and associated costs to be offset by the
savings in operating costs, most notably
fuel costs. This analysis included the
hardware costs of the new technologies
and their associated fixed costs,
insurance, taxes, and maintenance. In
HD GHG Phase 2, we found that the fuel
savings significantly exceed the costs
865 81 FR 73585 through 73613 (October 25,
2016); 81 FR 73693 through 73719 (October 25,
2016).
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associated with the technologies over
the lifetime of the vehicles, with
payback occurring in the fourth year of
operation for vocational vehicle and in
the second year for tractor-trailers.870
This same payback analysis would
apply to the proposed revised standards,
again as we are applying the same
technology packages with the same
costs and fuel saving to conventional
vehicles that were originally intended to
FR 73621, Table III–27 (October 25, 2016).
FR 73718, Table V–30 (October 25, 2016).
868 81 FR 73482 (October 25, 2016).
have these packages under the existing
HD GHG Phase 2 program but would not
with the current rise in electrification,
absent these changes we are proposing
in this action.
3. Consistency of the Revised Standards
With the Agency’s Legal Authority
The intent of the existing HD GHG
Phase 2 program was to set the
stringency of the standards at a level
866 81
869 81
867 81
870 81
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FR 73904 (October 25, 2016).
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that all conventional vehicles would
need to install some level and
combination of emission-reducing
technologies or offset another
conventional vehicle not installing such
technology, since at that time we
predicted very little market penetration
of EVs. The proposed revised standards
are based on the same technology
packages used to derive the current HD
GHG Phase 2 standards. To calculate the
proposed standards, we applied these
same technology packages to the subset
of the vehicles that would otherwise not
require CO2 emission-reducing
technologies due to the higher
projection of HD electric vehicles in MY
2027 and beyond. The HD GHG Phase
2 standards were based on adoption
rates for technologies in technology
packages that EPA regards as
appropriate under CAA section 202(a)
for the reasons given in the HD GHG
Phase 2 rulemaking in Section III.D.1 for
tractors and Section V.C.1 for vocational
vehicles.871 We continue to believe
these technologies can be adopted at the
estimated technology adoption rates for
these proposed revised standards within
the lead time provided. The fleet-wide
average cost per tractor projected to
meet the proposed revised MY 2027
standards is approximately $10,200 to
$10,500. The fleet-wide average cost per
vocational vehicle to meet the proposed
revised MY 2027 standards ranges
between $1,500 and $5,700. These
increased costs would be recovered in
the form of fuel savings during the first
two years of ownership for tractors and
first four years for vocational vehicles,
which we still consider to be
reasonable.872 In addition,
manufacturers retain leeway to develop
alternative compliance paths, increasing
the likelihood of the standards’
successful implementation. In this
proposal we have considered feasibility,
cost, lead time, emissions impact, and
other relevant factors, and therefore
these revised proposed MY 2027
standards are appropriate under CAA
section 202(a).873
D. HD GHG Phase 2 Advanced
Technology Credits for CO2 Emissions
EPA continues to believe there is a
need to incentivize the development of
EVs in the heavy-duty sector in the near
term as a path towards zero-emissions
in the long term. Early state action and
industry innovation related to EVs will
achieve more GHG reductions in the
871 81 FR 73585 through 73613 (October 25,
2016); 81 FR 73693 through 73719 (October 25,
2016).
872 81 FR 73904 (October 25, 2016).
873 See Phase 2 Safety Impacts at 81 FR 73905
through 73909 (October 25, 2016).
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near term and help set the stage for
longer-term actions. However, the
advanced technology credit multipliers
for CO2 emissions in HD GHG Phase 2
may no longer be appropriate based on
our current understanding of the heavyduty market. The existing large
advanced technology credit multipliers
could result in potential reductions in
the effective stringency of the existing
MY 2024 through 2027 standards,
particularly in combination with the
rise in EVs including, but not limited to,
those built to satisfy the California ACT
requirement. In addition, an increase in
production volumes of EVs would likely
reduce the cost differential between EVs
and conventional vehicles,
correspondingly reducing the need for
large, advanced technology multipliers.
Given these factors, we are requesting
comment on three approaches that
would reduce the number of incentive
credits produced by electric vehicles in
the MY 2024 through MY 2027
timeframe (i.e., credit multiplier
approach for EVs certified to meet
California’s ACT Rule, advance
technology credit cap approach, and
transitional credit cap approach). We
are not proposing any one of these
approaches and request comment on all
aspects of all three approaches.
The HD GHG Phase 2 program
currently includes advanced technology
credit multipliers for CO2 emissions for
all-electric vehicles, plug-in hybrid
electric vehicles, and fuel cell
vehicles.874 The HD GHG Phase 2 credit
multipliers begin in MY 2021 and end
after MY 2027.
The CO2 emission credits for heavyduty vehicles are calculated using
Equation XI–1. The CO2 emission
credits for heavy-duty electric vehicles
built between MY 2021 and MY 2027
are then multiplied by 4.5 and, for
discussion purposes, can be visualized
as split into two shares.875 The first
share of credits comes from the
reduction in CO2 emissions realized by
the environment from an electric
vehicle that is not emitting from the
tailpipe, represented by the first 1.0
portion of the multiplier. For all-electric
vehicles, the family emission level (FEL)
value is deemed to be 0 grams/tonmile.876 Therefore, each electric vehicle
produced receives emission credits
equivalent to the level of the standard,
even before taking into account the
effect of a multiplier. The second share
of credits does not represent CO2
emission reductions realized in the real
world, but was established by EPA to
874 40
CFR 1037.150(p).
CFR 1037.705.
876 40 CFR 1037.150(f).
help incentivize a nascent market: The
emission credits for electric vehicles
built between MY 2021 and 2027
receive an advanced technology credit
multiplier of 4.5, i.e., an additional 3.5
multiple of the standard.
Equation XI–1: CO2 Emission Credit
Calculation for Heavy-Duty Vehicles
Emission credits (Mg) = (Std-FEL) · (PL)
· (Volume) · (UL) · (10¥6)
Where:
Std = the emission standard associated with
the specific regulatory subcategory (g/
ton-mile)
FEL = the family emission limit for the
vehicle subfamily (g/ton-mile)
PL = standard payload, in tons
Volume = U.S.-directed production volume
of the vehicle subfamily
UL = useful life of the vehicle, in miles, as
described in 40 CFR 1037.105 and
1037.106
The HD GHG Phase 2 advanced
technology credit multipliers represent
a tradeoff between encouraging a new
technology that could have significant
benefits well beyond what is required
under the standards and providing
credits that do not reflect real world
reductions in emissions which in effect
allow for emissions increases by other
engines and vehicles. At the time we
finalized the HD GHG Phase 2 program
in 2016, we balanced these factors based
on our estimate that there would be very
little market penetration of EVs in the
heavy-duty market in the MY 2021 to
MY 2027 timeframe, during which the
advanced technology credit multipliers
would be in effect. In fact, the primary
technology packages used to determine
the HD GHG Phase 2 standards did not
include any EVs. For MY 2019, EPA’s
heavy-duty vehicle GHG certification
data show that approximately 0.06
percent of heavy-duty vehicles certified
were electric vehicles. At low adoption
levels, we believe the balance between
the benefits of encouraging additional
electrification as compared to any
negative emissions impacts of
multipliers would be appropriate and
would justify maintaining the current
advanced technology multipliers. This
is consistent with our assessment
conducted during the development of
HD GHG Phase 2 where we found only
one all-electric HD vehicle manufacturer
had certified through 2016, and we
projected ‘‘limited adoption of allelectric vehicles into the market.’’ 877
However, as discussed in Section XI.B,
we are now in a transitional period
where manufacturers are actively
increasing their zero-emission HD
vehicle offerings, and we expect this
875 40
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growth to continue through the
timeframe of the HD GHG Phase 2
program.
While we did anticipate some growth
in electrification would occur due to the
credit incentives in the HD GHG Phase
2 rule, we did not expect the level of
innovation observed or that California
would adopt a requirement for such a
large number of heavy-duty electric
vehicles to be sold at the same time
these advanced technology multipliers
were in effect. 878 879 Based on this new
information, we believe that the existing
advanced technology multiplier credit
levels may no longer be appropriate for
maintaining the balance between
encouraging manufactures to continue
to invest in new technologies over the
long term and potential emissions
increases in the short term. We believe
that if left as is, the multiplier credits
could allow for backsliding of emission
reductions expected from internal
combustion engine vehicles for some
manufacturers in the near term, as sales
of advanced technology vehicles
continue to increase. We show an
example of this in Figure XI–1 using the
heavy heavy-duty vehicle averaging set.
At approximately 8.5 percent EV
adoption rate into this averaging set,
approximately 100 percent of the
projected reductions from HD GHG
Phase 2 would be lost.
Therefore, EPA is seeking comment
on the potential need to update the HD
GHG Phase 2 advanced technology
incentive program. In this proposal, we
seek comment on three potential
approaches that would be in addition to
the proposed revised MY 2027 CO2
emission standards. Each of these
approaches is distinct and we would
only consider finalizing a single
approach.
California’s ACT rule was adopted in
2020 and is expected to cause a shift in
heavy-duty electric vehicle production
in the U.S. The ACT requires
manufacturers to sell a certain
percentage of zero emission heavy-duty
vehicles (BEVs or fuel cell vehicles) for
each model year, starting in MY 2024.
The sales requirements vary by vehicle
class, starting at 5 to 9 percent of total
MY 2024 heavy-duty vehicle sales in
California and increasing to 15 to 20
percent of MY 2027 sales. EPA has
received a waiver request under CAA
section 209(b) from California for the
ACT rule and is reviewing that request.
The first approach outlined in this
section is predicated on one potential
outcome from the review process, which
is granting a waiver request for the ACT
rule. Given the timing of this proposed
rulemaking, we have considered the
878 EPA has not yet received a waiver request
under CAA section 209(b) from California for the
ACT rule.
879 ACT requires manufacturers to sell a certain
percentage of zero emission heavy-duty vehicles
(BEVs or fuel cell vehicles) for each model year,
starting in MY 2024. The sales requirements vary
by vehicle class, starting at 5 to 9 percent of total
MY 2024 heavy-duty vehicle sales in California and
increasing to 15 to 20 percent of MY 2027 sales.
Several states have followed suit and issued
proposals to adopt California’s ACT under CAA
section 177, and we anticipate more states to follow
with similar proposals.
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potential impacts of the California ACT
rule on the HD GHG Phase 2 program
and we solicit comment on how we
could address such potential impacts.
In all three approaches, the changes
would begin in MY 2024 to align with
California’s ACT program. If we finalize
changes to the advanced technology
credit program in a final rule in 2022,
then we would be providing one year of
lead time for the manufacturers’ product
planning and two years to adjust the
calculations in the ABT reports for the
MY 2024 changes.880 We request
comment on the lead time needed for
each of these approaches. We are also
seeking comment on whether there are
better, alternative methods that EPA
should consider and whether we should
consider changes to the advanced
technology incentive program for fuel
cell vehicles and/or plug-in hybrid
vehicles.
1. Credit Multiplier Approach for EVs
Certified to Meet California’s ACT Rule
When EPA finalized the HD GHG
Phase 2 program, including the
advanced technology credit program, we
did not envision a large number of EVs
such as required in the California ACT
rule. All multipliers reduce the overall
stringency of the standards as a trade-off
for encouraging early innovation and
adoption of new technologies, and a
large number of vehicles that qualify for
the credits can allow for emissions
increases by other engines and vehicles
at the national level. However, our view
is that EVs built to satisfy California’s
ACT requirement would not need an
additional advanced technology credit
incentive from the HD GHG Phase 2
program. The technology feasibility of
the proposed revised standards, as we
explain in Section XI.C, and the
flexibilities that would still be included
in meeting those standards with the 1.0
multiplier for the EVs, show that
manufacturers would still be able to
meet the existing HD GHG Phase 2
standards in the MY 2024 through MY
2026 timeframe and the proposed
revised MY 2027 standards without the
credits from the multipliers. Therefore,
we are requesting comment on an
approach that would treat all EVs
certified in California in the MY 2024
through MY 2027 timeframe differently
than the vehicles certified outside of
California. Under this approach, the MY
2024 through MY 2027 EVs certified in
California would not receive the
advanced technology credit multiplier
that currently exists. We note that these
EVs would still continue to be deemed
to have zero grams CO2 per ton-mile
880 40
00:41 Mar 26, 2022
2. Advanced Technology Credit Cap
Approach
In Phase 1, EPA included a provision
that capped the amount of advanced
technology credits that could be brought
into any averaging set in any model year
at 60,000 Mg of CO2 emissions to
prevent market distortions.881 The
second approach we are requesting
comment on is similar to the Phase 1
advanced technology credit cap
approach. We did not finalize such a
cap in HD GHG Phase 2 because, as
described at the beginning of this
section, we believe we appropriately
balanced encouraging new technologies
and potential emissions increases under
the assumption that there would be very
limited adoption of EVs during the HD
GHG Phase 2 timeframe. However, the
option for unlimited advanced
technology credit multipliers for CO2
emissions in HD GHG Phase 2 may no
longer be appropriate considering the
observed and projected rise in
electrification.
Under this credit cap approach,
advanced technology credits generated
due to the production of EVs on an
annual basis that are under the cap
would remain unchanged. Above the
cap, the multiplier would effectively be
a value of 1.0; in other words, after a
manufacturer reaches their cap in any
model year, the multiplier would no
longer be available and would have no
additional effect on credit calculations.
Each electric vehicle produced would
still receive emission credits equivalent
to the level of the standard (the realworld emission reduction), but this
effect would not be multiplied to
generate additional credits for that
manufacturer.
The first step in developing this
approach would be to determine the
appropriate level of EV adoption rate
above which to apply the cap. The cap
could be set at a lower level to be more
protective of the environment or at a
881 76 FR 57246 (September 15, 2011).
Regulations can be found in 40 CFR 1036.740(c)(1).
CFR 1037.730.
VerDate Sep<11>2014
emissions and receive significant credits
reflective of the difference between the
applicable CO2 emission standard and
zero grams. The approach to EVs
certified to the EPA program for new
vehicles sold outside of California and
not subject to California standards in
other states under Section 177 would
remain unchanged and receive the
advanced credit multiplier. We request
comment on this approach in general,
and we request specific comment on
whether maintaining this multiplier for
EVs sold outside of California could
impact manufacturer production plans.
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higher level to continue to provide
strong incentives to the development of
heavy-duty EVs. In setting the value
EPA would consider how the selected
cap level limits losses of the HD GHG
Phase 2 program’s emission reduction
efficacy.
We seek comment on an approach
that would set a cap at a level that
would restrict the credit multipliers for
EVs produced above a threshold of one
percent of the total projected vehicle
production volumes. We first projected
the number of total vehicles certified in
each averaging set.882 In MY 2019, the
most recent year for which we have
data, approximately 167,000 HD
vehicles were certified into light heavyduty; approximately 177,000 into
medium heavy-duty; and approximately
267,000 into heavy heavy-duty
averaging sets. Next, we determined the
number of EV manufacturers. In MY
2019, there were a total of 26
manufacturers that had either certified
electric vehicles or notified EPA that
they were a small manufacturer that
produced vehicles that were excluded
from the regulations due to the small
business provision in 40 CFR
1037.150(c)(3). The potential cap values
represent approximately 65 vehicles per
manufacturer per year in each of the
light and medium heavy-duty averaging
sets and approximately 100 vehicles per
manufacturer per year for the heavy
heavy-duty averaging sets. This
advanced technology credit cap
approach would limit the credits
generated by a manufacturer’s use of the
advanced technology credit multipliers
for battery electric vehicles to the
following levels of CO2 per
manufacturer per model year beginning
in MY 2024 and extending through MY
2027:
• Light Heavy-Duty Vehicle Averaging
Set: 42,000 Mg CO2
• Medium Heavy-Duty Vehicle
Averaging Set: 75,000 Mg CO2
• Heavy Heavy-Duty Vehicle Averaging
Set: 325,000 Mg CO2
We request comment on applying this
general approach to a different EV
threshold based on a sales percentage or
absolute emissions cap, the structure of
the credit cap, the assumptions that
would be used in developing the
numerical value of the caps, and
whether these credit caps also should
apply to plug-in hybrids and fuel cell
vehicles.
882 Memo to Docket. HD 2027 Approaches to
Change the Heavy-Duty GHG Phase 2 Advanced
Technology Credit Incentive Program. September
2021.
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Approach
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A third option to limit the credit
multiplier impact would be to reduce
and phase-out the magnitude of the
credit multipliers over a period of
model years. EPA has always intended
the credit multipliers to serve as a
temporary incentive for manufacturers
to develop and use zero-emission
technologies. The HD GHG Phase 2
advanced technology credit multipliers
currently end after MY 2027. The credit
multipliers were not considered in
determining the feasibility of the HD
GHG Phase 2 CO2 emission standards.
The feasibility was determined through
the evaluation of conventional
technologies, as described in Section
XI.C.
As noted in Section XI.A.2, the HD
GHG Phase 2 advanced technology
credit multipliers were derived based on
CARB’s cost analysis that compared the
costs of BEVs in the 2015/2016
timeframe to costs of other conventional
CO2-reducing technologies. CARB’s cost
analysis showed that multipliers in the
range we finalized for HD GHG Phase 2
would make these technologies closer to
cost-competitive with the conventional
technologies. Since 2016, the electric
vehicle market has grown and is now
projected to continue growing in ways
we did not anticipate in HD GHG Phase
2: Namely that we did anticipate small
growth in electrification due to the
credit incentives, but we did not predict
the large numbers of heavy-duty EVs
associated with California’s ACT
requirement, as described in Section
XI.B.2. Therefore, the projected costs of
electric vehicles in the future continue
to decrease to reflect the increase in
learning and production levels. For this
proposal, EPA recreated the BEV
technology cost analysis to determine
new values under consideration for the
advanced technology credits. The
analysis was updated using new
information on the cost of EVs in the
form of CARB’s incremental BEV costs
developed in 2019.883 We maintained
the conventional vehicle technology
costs and associated final HD GHG
Phase 2 CO2 emission standards in this
analysis as we believe the cost of the
conventional technology packages
developed under HD GHG Phase 2 is
still appropriate. The analysis for MY
2024 is shown in Table XI–12 and for
MY 2027 in Table XI–13.
883 California Air Resources Board. Advanced
Clean Trucks Regulation. Standardized Regulatory
Impact Analysis. Table G8, Page 31. August 8, 2019.
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Under this approach, based on the
values calculated in Table XI–12 and
Table XI–13, EPA is taking comment on
revising the advanced technology
multipliers for BEVs to transition by
model year as shown in Table XI–14.
We request comment on this approach,
the values used in the credit multiplier
calculations, and the impact of
decrementing the credit multipliers on
the timeframe shown in Table XI–14.
We request comment on all aspects of
this approach.
TABLE XI–14—ADVANCED TECHNOLOGY CREDIT MULTIPLIERS
Existing Advanced Credit Multipliers for
Electric Vehicles ...................................
Advanced Credit Multipliers for Electric
Vehicles under Consideration ..............
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E. Emissions and Cost Impacts of
Proposed Revised MY 2027 CO2
Emission Standards
As discussed throughout this section,
we established the HD GHG Phase 2
program in 2016 based in part on
projections that electrification of the
heavy-duty market was unlikely to
occur in the timeframe of the program.
The recent rise in EV product offerings,
which are projected to grow through MY
2027 and beyond, could affect the
amount of technology required to be
installed on conventional vehicles to
meet the standards. As noted in Section
XI.C, we derived the HD GHG Phase 2
standards based on a ‘‘technology
package’’ that combined emissionreducing technologies with adoption
rates developed for each vehicle
subcategory. We set the current HD GHG
Phase 2 standards at levels that would
require conventional vehicles to install
some combination of these technologies,
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2024
2025
2026
2028
4.5
4.5
4.5
4.5
4.5
1.0
4.5
3.5
3.0
2.0
1.5
1.0
leading to CO2 emissions reductions.884
We estimate that the increase in electric
vehicles in the timeframe of the HD
GHG Phase 2 program would now allow
approximately five percent of
conventional vehicles to meet the
standards without installing emissionreducing technologies.885 The increase
in the stringency we propose adjusts the
standard levels such that this five
percent fraction of conventional
vehicles would on average need to
install some combination of emissionsreducing technology. As shown in
Section XI.C, we estimate the overall
percentage of electric vehicles in the
vocational and day cab tractor
subcategories in MY 2027 to be 1.5
percent, deriving the increase in
884 Considering technological feasibility,
compliance cost, lead time and other factors noted
in Section I.C.
885 Memo to Docket. HD 2027 Proposed Changes
to Heavy-Duty Greenhouse Gas Emissions.
November 2021.
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stringency from this value. The existing
HD GHG Phase 2 program was estimated
to reduce CO2 emissions by
approximately 1 billion metric tons over
the life of vehicles and engines sold
during the program and provide over
$200 billion in net societal benefits at an
aggregate technology cost to HD vehicle
buyers and operators of roughly $25
billion (using a 3 percent discount
rate).886 The small adjustment to the
select standards we are proposing
would generally maintain the
anticipated costs and benefits of the HD
GHG Phase 2 program, with a less than
one percent decrease in CO2 emissions
and less than two percent increase in
technology costs projected for the 2027
MY vehicles in the HD GHG Phase 2
rulemaking.
The proposed revised MY 2027 CO2
emission standards would result in
886 81 FR 73482, and 73894–73905 (October 25,
2016).
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modest additional changes in CO2
emission reductions. With the existing
HD GHG Phase 2 emission standards
and our projected increase in electric
vehicles in the MY 2027, the MY 2027
vocational vehicles and tractors are
projected to emit 29 million metric tons
of CO2 emissions in calendar year 2027,
as shown in the Reference Case column
of Table XI–15.887 Also as shown in
Table XI–15, the proposed increase in
stringency of the MY 2027 vocational
vehicle and day cab tractor standards
would lead to a 1.5 percent reduction in
the CO2 emissions only from the
subcategories of vehicles with the
proposed revised standards. Overall, the
proposed standards would lead to a
reduction of approximately 222,000
metric tons in 2027 beyond the current
HD GHG Phase 2 program. This
represents a 0.7 percent reduction in
CO2 emissions from the overall heavyduty vocational vehicle and tractor
sector (that includes sleeper cab tractors
that remain unchanged) in 2027
compared to the emissions from these
sectors with the existing HD GHG Phase
2 standards if they were to remain
unchanged. Similar levels of annual
reductions in CO2 emissions would be
expected in the years beyond 2027 for
these MY 2027 vehicles, though those
future-year impacts have not been
quantified.
There would be climate-related
benefits associated with the CO2
emission reductions achieved by the
targeted revisions, but we are not
monetizing them in this proposal.888 We
request comment on how to address the
climate benefits and other categories of
non-monetized benefits of the proposed
rule. We intend to conduct additional
analysis for the final rule after reviewing
public comments related to the
proposed revised standards and
considering any changes to the
proposed advanced technology credit
program.
TABLE XI–15—CO2 EMISSIONS IMPACT OF PROPOSED STANDARDS FOR 2027 CALENDAR YEAR
Reference
case CO2
emissions
from MY 2027
vehicles
(metric tons)
CO2 emission
reductions
(metric tons)
Light Heavy Vocational ............................................................................................................................................
Medium Heavy Vocational .......................................................................................................................................
Heavy Heavy Vocational .........................................................................................................................................
Medium Heavy Day Cab Tractors ...........................................................................................................................
Heavy Heavy Day Cab Tractors ..............................................................................................................................
Heavy Heavy Sleeper Cab Tractors ........................................................................................................................
2,419,884
3,433,171
955,382
4,068,458
3,921,448
14,290,255
36,298
51,498
14,331
61,027
58,822
........................
Total ..................................................................................................................................................................
29,088,598
221,975
The aggregate technology costs
resulting from the proposed changes in
the MY 2027 standards are shown in
Table XI–16. The average costs per
vehicle represent the technology
package costs developed for
conventional vehicles to meet the HD
GHG Phase 2 standards. The projected
sales in MY 2027 were generated from
MOVES3. The percentage of
conventional vehicles needed to
improve to meet the proposed revised
standards are approximately five
percent, as discussed in Section XI.C.
The aggregated technology cost in MY
2027 of the proposed revised standards
is approximately $98 million. This
compares to the MY 2027 technology
costs of the HD GHG Phase 2 rule of
$5.2 billion (2013$).889 We request
comment on this cost analysis.
TABLE XI–16—TECHNOLOGY COST DUE TO PROPOSED INCREASE IN EMISSION STANDARD STRINGENCY
Projected
sales in MY
2027
Phase 2
technology
cost
per vehicle
(2013$) a
Number of
conventional
vehicles
affected
Total cost
(2013$
millions)
Light Heavy Vocational ........................................................
Medium Heavy Vocational ...................................................
Heavy Heavy Vocational ......................................................
Medium Heavy Day Cab Tractors .......................................
Heavy Heavy Day Cab Tractors ..........................................
141,716
180,432
138,453
10,558
41,334
5
5
5
5
5
7,086
9,021
6,923
528
2,067
$2,533
2,727
4,151
10,235
10,439
$17.9
24.6
28.7
5.4
21.6
Total ..............................................................................
........................
........................
........................
........................
98
a 81
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Percentage of
conventional
vehicles
affected
(%)
FR 73620 and 73716 (October 25, 2016) noting the Urban subcategory costs.
887 Memo to Docket. HD 2027 Proposed Changes
to Heavy-Duty Greenhouse Gas Emissions.
November 2021.
888 The U.S. District Court for the Western District
of Louisiana has issued an injunction concerning
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the monetization of the benefits of greenhouse gas
emission reductions by EPA and other defendants.
See Louisiana v. Biden, No. 21–cv–01074–JDC–KK
(W.D. La. Feb. 11, 2022).
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889 U.S. EPA and NHTSA. ‘‘Regulatory Impact
Analysis: Greenhouse Gas Emission and Fuel
Efficiency Standards for Medium- and Heavy-Duty
Vehicles—Phase 2.’’ EPA–420–R–16–900. August
2016. Page 7–21.
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F. Summary of Proposed Changes to HD
GHG Phase 2
In summary, we are proposing some
updates to the existing HD GHG Phase
2 and seeking comment on other
potential changes. First, we propose to
reduce the MY 2027 CO2 emission
standards for the compression-ignition
vocational vehicles subcategories, the
optional school bus and other bus
subcategories, and the day cab tractor
subcategories. We are also considering
whether it would be appropriate in the
final rule to increase the stringency of
the standards even more than what we
propose, specifically for MYs 2027,
2028, and/or 2029. Second, we seek
comment on three different approaches
to potentially revise the credits
generated by a manufacturer’s use of the
advanced technology credit multipliers
for battery electric vehicles in MY 2024
through MY 2027. We request
comments about all aspects of these
proposed updates to the CO2 emission
standards and revisions under
consideration for the advanced
technology incentive program.
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XII. Other Amendments
This section describes several
amendments to correct, clarify, and
streamline a wide range of regulatory
provisions for many different types of
engines, vehicles, and equipment.890
Section XII.A includes technical
amendments to compliance provisions
that apply broadly across EPA’s
emission control programs to multiple
industry sectors, including light-duty
vehicles, light-duty trucks, marine
diesel engines, locomotives, and various
types of nonroad engines, vehicles, and
equipment. Some of those amendments
are for broadly applicable testing and
compliance provisions in 40 CFR parts
1065, 1066, and 1068. Other cross-sector
issues involve making the same or
similar changes in multiple standardsetting parts for individual industry
sectors.
We are proposing amendments in two
areas of note for the general compliance
provisions in 40 CFR part 1068. First,
we are proposing to take a
comprehensive approach for making
confidentiality determinations related to
compliance information that companies
submit to EPA. We are proposing to
apply these provisions for all highway,
nonroad, and stationary engine, vehicle,
and equipment programs, as well as
890 A docket memo includes redline text to
highlight all the changes to the regulations in the
proposed rule. See ‘‘Redline Document Showing
Proposed Changes to Regulatory Text in the HeavyDuty 2027 Rule’’, EPA memorandum from Alan
Stout to Docket EPA–HQ–OAR–2019–0055.
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aircraft and portable fuel containers.
Second, we are proposing provisions
that include clarifying text to establish
what qualifies as an adjustable
parameter and to identify the practically
adjustable range for those adjustable
parameters. The adjustable parameters
proposal also includes specific
provisions related to electronic controls
that aim to deter tampering.
The rest of Section XII describes
proposed amendments that apply
uniquely for individual industry sectors.
These proposed amendments would
apply to heavy-duty highway engines
and vehicles, light-duty motor vehicles,
large nonroad SI engines, small nonroad
SI engines, recreational vehicles and
nonroad equipment, marine diesel
engines, locomotives, and stationary
emergency CI engines.
A. General Compliance Provisions (40
CFR Part 1068) and Other Cross-Sector
Issues
The regulations in 40 CFR part 1068
include compliance provisions that
apply broadly across EPA’s emission
control programs for engines, vehicles,
and equipment. This section describes
several proposed amendments to these
regulations. This section also includes
amendments that make the same or
similar changes in multiple standardsetting parts for individual industry
sectors. The following sections describe
these cross-sector issues.
1. Proposed Confidentiality
Determinations
EPA adopts emission standards and
corresponding certification
requirements and compliance
provisions that apply to on-highway CI
and SI engines (such as those proposed
in this action for on-highway heavyduty engines) and vehicles, and to
stationary and nonroad CI and SI
engines, vehicles, and equipment.
Nonroad applications include marine
engines, locomotives, and a wide range
of other land-based vehicles and
equipment. Standards and certification
requirements also apply for portable
fuel containers and for fuel tanks and
fuel lines used with some types of
nonroad equipment. Standards and
certification requirements also apply for
stationary engines and equipment, such
as generators and pumps. EPA also has
emission standards for aircraft and
aircraft engines. Hereinafter, these are
all ‘‘sources.’’ Under this proposal,
certain information the manufacturers
must submit under the standard-setting
parts 891 for certification, compliance
891 40 CFR parts 2, 59, 60, 85, 86, 87, 1068, 1030,
1033, 1036, 1037, 1039, 1042, 1043, 1045, 1048,
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oversight, and in response to certain
enforcement activities 892 would be
subject to disclosure to the public
without further notice.
The CAA states that ‘‘[a]ny records,
reports or information obtained under
[section 114 and parts B and C of
Subchapter II] shall be available to the
public. . . .’’ 893 Thus, the CAA begins
with a presumption that the information
submitted to EPA will be available to be
disclosed to the public.894 It then
provides a narrow exception to that
presumption for information that
‘‘would divulge methods or processes
entitled to protection as trade
secrets. . . .’’ 895 The CAA then
narrows this exception further by
excluding ‘‘emission data’’ from the
category of information eligible for
confidential treatment. While the CAA
does not define ‘‘emission data,’’ EPA
has done so by regulation at 40 CFR
2.301(a)(2)(i). EPA releases, on occasion,
some of the information submitted
under CAA sections 114 and 208 to
parties outside of the Agency of its own
volition, through responses to requests
submitted under the Freedom of
Information Act (‘‘FOIA’’),896 or through
civil litigation. Typically, manufacturers
may claim some of the information is
entitled to confidential treatment as
confidential business information
(‘‘CBI’’), which is exempt from
disclosure under Exemption 4 of the
FOIA.897 Generally, when we have
information that we intend to disclose
publicly that is covered by a claim of
confidentiality under FOIA Exemption
4, EPA has a process to make case-bycase or class determinations under 40
CFR part 2 to evaluate whether such
information qualifies for confidential
treatment under the exemption.898
This rulemaking proposes provisions
regarding the confidentiality of
information that is submitted for a wide
range of engines, vehicles, and
equipment that are subject to emission
1051, 1054, and 1060. These parts are hereinafter
collectively referred to as ‘‘the standard-setting
parts.’’
892 We also receive numerous FOIAs for
information once enforcement actions have
concluded. In responding to those requests, to the
extent the information corresponds to a category of
certification or compliance information that we are
proposing a determination for in this rulemaking,
if finalized we would similarly consider such
information emissions data or otherwise not
entitled to confidential treatment, or CBI.
893 CAA section 114(c) and 208(c); 42 U.S.C.
7414(c) and 7542(c).
894 CAA section 114(c) and 208(c); 42 U.S.C.
7414(c) and 7542(c).
895 CAA section 114(c) and 208(c); 42 U.S.C.
7414(c) and 7542(c).
896 5 U.S.C. 552.
897 5 U.S.C. 552(b)(4).
898 40 CFR 2.205.
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standards and other requirements under
the CAA. This includes motor vehicles
and motor vehicle engines, nonroad
engines and nonroad equipment, aircraft
and aircraft engines, and stationary
engines. It also includes portable fuel
containers regulated under 40 CFR part
59, subpart F, and fuel tanks, fuel lines,
and related fuel system components
regulated under 40 CFR part 1060. The
proposed regulatory provisions
regarding confidentiality determinations
for these products would be codified
broadly in 40 CFR part 1068, with
additional detailed provisions for
specific sectors in the regulatory parts
referenced in 40 CFR 1068.1. With this
rulemaking, EPA is proposing to make
categorical emission data and CBI
determinations in advance through this
notice and comment rulemaking for
some information collected by EPA for
engine, vehicle, and equipment
certification and compliance, including
information collected during certain
enforcement actions.899 At this time, we
are not proposing to determine that any
information is CBI or entitled to
confidential treatment. We are
proposing to maintain the 40 CFR part
2 process for the information we are not
determining to be emission data or
otherwise not entitled to confidential
treatment in this rulemaking. As
explained further below, the emission
data and CBI determinations proposed
in this action are intended to increase
the efficiency with which the Agency
responds to FOIA requests and to
provide consistency in the treatment of
the same or similar information
collected under the standard-setting
parts. We believe doing these
determinations through this rulemaking
will provide predictability for both
information requesters and submitters.
We also believe that the proposed
emission data and CBI determinations
will lead to greater transparency in the
certification programs.
In 2013 EPA published CBI class
determinations for information related
to certification of engines and vehicles
under the standard-setting parts.900
These determinations established
whether those particular classes of
information were releasable or entitled
899 Throughout this preamble, we refer to
certification and compliance information.
Hereinafter, the enforcement information covered
by this proposed confidentiality determination is
included when we refer to certification and
compliance information.
900 EPA, Class Determination 1–13,
Confidentiality of Business Information Submitted
in Certification Applications for 2013 and
subsequent model year Vehicles, Engines and
Equipment, March 28, 2013, available at https://
www.epa.gov/sites/default/files/2020-02/
documents/1-2013_class_determination.pdf.
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to treatment as CBI and could be
instructive when making case-by-case
determinations for other similar
information within the framework of the
CAA and the regulations. However, the
determinations did not resolve all
confidentiality questions regarding
information submitted to the Agency for
the standard-setting parts, and EPA
receives numerous requests each year to
disclose information that is not within
the scope of these 2013 CBI class
determinations.
Prior to this rulemaking, the Agency
has followed the existing process in 40
CFR part 2 when making case-by-case or
class confidentiality determinations.
The part 2 CBI determination process is
time consuming for information
requesters, information submitters, and
EPA. The determinations proposed in
this rulemaking would allow EPA to
process requests for information more
quickly, as the Agency would not need
to go through the part 2 process to make
case-by-case determinations.
Additionally, the proposed
determinations would also provide
predictability and consistency to
information submitters on how EPA will
treat their information. Finally, the part
2 CBI determination process is very
resource-intensive for EPA, as it
requires personnel in the program office
to draft letters to the manufacturers (of
which there may be many) requesting
that they substantiate their claims of
confidentiality, review each
manufacturer’s substantiation response,
and provide a recommendation, and for
the Office of General Counsel to review
all of the materials and make a final
determination on the entitlement of the
information to confidential treatment.
For these reasons, we are proposing to
amend our regulations in 40 CFR parts
2 and 1068 to establish a broadly
applicable set of CBI determinations by
categories of information, through
rulemaking. With this action, we
propose to supersede the class
determinations made in 2013, though
we intend this rulemaking to be
consistent with the 2013 class
determinations for Tables 1 and 2.
Specifically, the CBI class
determinations reflected in Table 1 and
Table 2 of the 2013 determination are
consistent with the proposed
determinations described in Section
XII.A.1.i. and Section XII.A.1.iii,
respectively. However, for the reasons
described in Section XII.A.1.iv, we
propose that the information in Table 3
of the 2013 determination will be
subject to the existing part 2 process,
such that EPA would continue to make
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case-by-case CBI determinations as
described below in Section XII.A.1.iv.
In this action, EPA is proposing
regulations to establish categories for
the information submitted under the
standard-setting parts and to determine
whether such categories of information
are entitled to confidential treatment,
including proposed revisions to 40 CFR
parts 2, 59, 60, 85, 86, 87, 1030, 1033,
1036, 1037, 1043, 1045, 1048, 1051,
1054, 1060, and 1068. The proposed
confidentiality determinations for these
categories, and the basis for such
proposed determinations, are described
below. Additionally, a detailed
description of the specific information
submitted under the standard-setting
parts that currently falls within these
categories is also available in the docket
for this rulemaking.901 The proposed
determinations made in this
rulemaking, if finalized, will serve as
notification of the Agency’s decisions
on (1) the categories of information the
Agency will not treat as confidential,
and (2) the categories of information
that may be claimed as confidential but
will remain subject to the existing part
2 process. We are not proposing in this
rulemaking to make a determination in
favor of confidential treatment for any
information collected for certification
and compliance of engines, vehicles,
equipment, and products subject to
evaporative emission standards. In
responding to requests for information
not determined in this proposal to be
emission data or otherwise not entitled
to confidential treatment, we propose to
apply the existing part 2 case-by-case
process.
For future use, we are proposing
provisions in the Agency’s Clean Air
Act-specific FOIA regulations at 40 CFR
2.301(j)(2) and 2.301(j)(4) concerning
information determined to be entitled to
confidential treatment through
rulemaking in 40 CFR part 1068. These
provisions are very similar to the
regulations established by the
Greenhouse Gas Reporting Program
from 40 CFR part 98 that is addressed
at 40 CFR 2.301(d). The proposed
regulation at 40 CFR 2.301(j)(4)(ii) is
intended for the Agency to reconsider a
determination that information is
entitled to confidential treatment under
40 CFR 2.204(d)(2) if there is a change
in circumstance in the future. This
provision is intended to maintain
flexibility the Agency currently has
901 See Zaremski, Sara. Memorandum to docket
EPA–HQ–OAR–2019–0055. ‘‘Supplemental
Information for CBI Categories for All Industries
and All Programs’’. October 1, 2021, and attachment
‘‘CBI Categories for All Industries All Programs’’
(hereinafter ‘‘CBI Chart’’), available in the docket for
this action.
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under its part 2 regulations. These
proposed regulations at 40 CFR
2.301(j)(2) and (4) do not have any effect
at this time since the Agency is not
proposing to find any information to be
entitled to confidential treatment in this
rulemaking, but are being proposed for
future use.
The information categories we are
proposing in this action are:
(1) Certification and compliance
information,
(2) fleet value information,
(3) source family information,
(4) test information and results,
(5) averaging, banking, and trading
(‘‘ABT’’) credit information,
(6) production volume information,
(7) defect and recall information, and
(8) selective enforcement audit
(‘‘SEA’’) compliance information.
The information submitted to EPA
under the standard-setting parts can be
grouped in these categories based on
their shared characteristics. That said,
much of the information submitted
under the standard-setting parts could
be logically grouped into more than one
category. For the sake of organization,
we have chosen to label information as
being in just one category where we
think it fits best. We believe this
approach will promote greater
accessibility to the CBI determinations
proposed here, reduce redundancy
within the categories that could lead to
confusion, and ensure consistency in
the treatment of similar information in
the future. We are requesting comment
on the following: (1) Our proposed
categories of information; (2) the
proposed confidentiality determination
on each category; and (3) our placement
of each data point under the category
proposed.
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i. Information That Is Emission Data and
Therefore Not Entitled to Confidential
Treatment.
In this proposal, we are applying the
regulatory definition of ‘‘emission data’’
in 40 CFR 2.301(a)(2)(i) to propose that
certain categories of source certification
and compliance information are not
entitled to confidential treatment. As
relevant here, a source is generally the
engine, vehicle, or equipment covered
by a certificate of conformity.
Alternatively, a source is each
individual engine, vehicle, or
equipment produced under a certificate
of conformity. The CAA provides in
sections 114 and 208 that certain
information may be entitled to
confidential treatment; however, it
expressly excludes emission data from
that category of information. The CAA
does not define ‘‘emission data,’’ but
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EPA has done so by regulation in 40
CFR 2.301(a)(2)(i).
Agency regulations broadly define
emission data as information that falls
into one or more of three types of
information. Specifically, emission data
is defined in 40 CFR 2.301(a)(2)(i), for
any source of emission of any substance
into the air as:
• Information necessary to determine
the identity, amount, frequency,
concentration, or other characteristics
(to the extent related to air quality) of
any emission which has been emitted by
the source (or of any pollutant resulting
from any emission by the source), or any
combination of the foregoing;
• Information necessary to determine
the identity, amount, frequency,
concentration, or other characteristics
(to the extent related to air quality) of
the emissions which, under an
applicable standard or limitation, the
source was authorized to emit
(including, to the extent necessary for
such purposes, a description of the
manner or rate of operation of the
source); and
• A general description of the
location and/or nature of the source to
the extent necessary to identify the
source and to distinguish it from other
sources (including, to the extent
necessary for such purposes, a
description of the device, installation, or
operation constituting the source).
However, 40 CFR 2.301(a)(2)(ii)
additionally provides a limitation on the
timing of any release to the public of
emission data concerning ‘‘any product,
method, device, or installation (or any
component thereof) designed and
intended to be marketed or used
commercially but not yet so marketed or
used.’’ Consistent with this limitation,
and as described in Sections XII.A.1.i
and iii, we are proposing to maintain
confidential treatment prior to the
introduction-into-commerce date for the
information included in an application
for certification. Though we are
proposing that the information in these
categories is emission data, we are
proposing that the information would
not become subject to release until the
product for which the information was
submitted has been introduced into
commerce, consistent with 40 CFR
2.301(a)(2)(ii). The introduction to
commerce date is specified in an
application for certification, unless a
certificate of conformity is issued after
the introduction-into-commerce date, at
which point we propose to use the date
of certificate issuance as the
introduction-into-commerce date, as
stated in the proposed 40 CFR
1068.10(d)(1).
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We are proposing to establish in 40
CFR 1068.11(a) that certain categories of
information the Agency collects in
connection with the Title II programs
are information that meets the
regulatory definition of emission data
under 40 CFR 2.301(a)(2)(i). The
following sections describe the
categories of information we are
proposing to determine to be emission
data, based on application of the
definition at 40 CFR 2.301(a)(2)(i) to the
shared characteristics of the information
in each category and our rationale for
each proposed determination. The CBI
Chart in the docket provides a
comprehensive list of the current
regulatory citations under which we
collect the information that we propose
to group into each proposed category
and can be found in the docket for this
proposal. For ease of reference, we have
also indicated in the CBI Chart the
reason(s) explained in Sections XII.A.1
and 3 of this proposal for why the
information submitted to EPA would
not be considered confidential. The CBI
Chart provides the information EPA
currently collects that is covered by this
proposed determination, the regulatory
citation the information is collected
under, the information category we
propose for the information, the
confidentiality determination for the
information, and the rationale used to
determine whether the information is
not entitled to confidential treatment
(i.e., the information qualifies as
emission data under one or more
subparagraph of the regulatory
definition of emission data, is both
emission data and publicly available
after the introduction-into-commercedate, etc.). We explain in this proposal
that much of the information covered by
these proposed determinations are
emission data under more than one
basis under the regulatory definition of
emission data, as described at the end
of each of the sections that follow,
where each basis alone would support
EPA finalizing a given proposed
determination. Therefore, we request
that commenters provide responses to
every rationale presented in the CBI
Chart, available in the docket, for
information we are proposing to
determine is emission data.
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a. Information Necessary To Determine
the Identity, Amount, Frequency,
Concentration, or Other Characteristics
(to the Extent Related to Air Quality) of
Any Emission Which Has Been Emitted
by the Source (or of Any Pollutant
Resulting From Any Emission by the
Source), or Any Combination of the
Foregoing
We are proposing the categories of
information identified and proposing to
determine that the information in them
meets the regulatory definition of
emission data under 40 CFR
2.301(a)(2)(i)(A), which defines
emission data to include ‘‘[i]nformation
necessary to determine the identity,
amount, frequency, concentration, or
other characteristics (to the extent
related to air quality) of any emission
which has been emitted by the source
(or of any pollutant resulting from any
emission by the source), or any
combination of the foregoing[.]’’ 902 For
shorthand convenience, we refer to
information that qualifies as emission
data under subparagraph (A) in the
definition of emission data as merely
‘‘paragraph A information.’’
EPA collects emission information
during certification, compliance
reporting, SEAs, defect and recall
reporting, in ABT programs, and in
various testing programs like production
line testing (‘‘PLT’’) and in-use testing.
We are proposing that the following
categories of information are emission
data under 40 CFR 2.301(a)(2)(i)(A):
(1) Fleet value information,
(2) test information and results
(including certification testing, PLT, inuse testing, fuel economy testing, and
SEA testing),
(3) ABT credit information,
(4) production volume,
(5) defect and recall information, and
(6) SEA compliance information.
All these categories include
information that fits under the other
emission data regulatory definition
subparagraphs, therefore, the lists in
this section are not exhaustive of the
information in each category. We are
proposing that the paragraph A
information we identify in this section
under each of the categories is also
emission data under subparagraph (B) of
the definition of emission data and may
also be emission data under
subparagraph (C) of the definition of
emission data. In the CBI Chart in the
docket, we have identified for every
piece of information in every category
all the applicable emission data
definition subparagraphs. Nevertheless,
under this proposal, we have chosen to
explain each piece of information in
detail only under the most readily
understandable subparagraph of
emission data, while highlighting that
the information could also qualify as
emission data under another
subparagraph of the regulatory
definition of emission data. Consistent
with 40 CFR 2.301(a)(2)(ii), under this
proposed determination, we would not
release information included in an
application for certification prior to the
introduction-into-commerce-date,
except under the limited circumstances
already provided for in that regulatory
provision. The introduction-intocommerce-date is specified in an
application for certification or in the
certificate itself, if the certificate is
issued after the introduction-intocommerce-date.
Fleet Value Information: We are
proposing that the fleet value
information category includes the
following information that underlies the
ABT compliance demonstrations and
fleet average compliance information for
on-highway and nonroad: Offsets,
displacement, useful life, power
payload tons, load factor, integrated
cycle work, cycle conversion factor, and
test cycle. The information in this
proposed category underlies the fleet
average calculations, which are
necessary to understand the type and
amount of emissions released in-use
from sources regulated under the
standard-setting parts that require a fleet
average compliance value. These values
represent compounds emitted, though
the raw emissions from an individual
source may be different from these
values due to other variables in the fleet
value calculation. For these reasons, we
propose to determine the fleet value
information category is emission data
because it is necessary to identify and
determine the amount of emissions
emitted by sources.903 Note, we are also
proposing that a portion of the fleet
value information category meets
another basis in the emission data
definition, as discussed in more detail
in Section XII.A.1.i.b, as it additionally
provides ‘‘[i]nformation necessary to
determine the identity, amount,
frequency, concentration, or other
characteristics (to the extent related to
air quality) of the emissions which,
under an applicable standard or
limitation, the source was authorized to
emit (including, to the extent necessary
for such purposes, a description of the
manner or rate of operation of the
source)[.]’’ 904
903 Id.
902 40
CFR 2.301(a)(2)(i)(A).
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Test Information and Results: The
proposed test information and results
category includes information collected
during the certification process, PLT
testing, in-use testing programs, testing
to determine fuel economy, and testing
performed during an SEA. This category
encompasses the actual test results
themselves and information necessary
to understand how the test was
conducted, and other information to
fully understand the results. We are
proposing to include in the test
information and results category the
certification test results information,
including emission test results which
are required under the standard-setting
parts. Before introducing a source into
commerce, manufacturers must certify
that the source meets the applicable
emission standards and emissions
related requirements. To do this,
manufacturers conduct specified testing
during the useful life of a source and
submit information related to those
tests. Emission test results are a
straightforward example of emission
data, as they identify and measure the
compounds emitted from the source
during the test. Furthermore, the tests
were designed and are performed for the
explicit purpose of determining the
identity, amount, frequency,
concentration, or other air quality
characteristics of emissions from a
source. For these reasons, we propose to
determine that test information and
results category is emission data
because it is necessary to determine the
emissions emitted by a source.905 We
are also proposing that all the
information in the test information and
results category, except fuel label
information, meets another basis in the
emission data definition, as it is also
‘‘[i]nformation necessary to determine
the identity, amount, frequency,
concentration, or other characteristics
(to the extent related to air quality) of
the emissions which, under an
applicable standard or limitation, the
source was authorized to emit
(including, to the extent necessary for
such purposes, a description of the
manner or rate of operation of the
source)[.]’’ 906 See Section XII.A.1.i.b for
a more detailed discussion for issues
related to test information and results.
See Section XII.A.1.iv for additional
discussion of fuel label information.
The following test information and
results are collected from the PLT
program: (1) For CI engines and
vehicles: CO results, particulate matter
(PM) results, NOX results, NOX + HC
results, and HC results, and (2) for SI
905 40
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engines and vehicles and for products
subject to the evaporative emission
standards: Fuel type used, number of
test periods, actual production per test
period, adjustments, modifications,
maintenance, test number, test duration,
test date, end test period date, service
hours accumulated, test cycle, number
of failed engines, initial test results,
final test results, and cumulative
summation. Production line testing is
conducted under the standard-setting
parts to ensure that the sources
produced conform to the certificate
issued. PLT results are emission test
results and, for that reason, are among
the most straightforward examples of
emission data, as they identify and
measure the compounds emitted from
the source during the test. For example,
the measured amounts of specified
compounds (like HC results, CO results,
and PM results) are measured
emissions, the literal results of testing.
Similarly, the number of failed engines
is emission data as it reflects the results
of emissions testing. Additionally,
adjustments, modifications,
maintenance, and service hours
accumulated are information necessary
for understanding the test results. We
propose that the information listed in
this paragraph is necessary to
understand the context and conditions
in which the test was performed, like
test number, test duration, test date,
number of test periods, actual
production per test period, end test
period, and is, therefore, emission data
because it is information necessary for
understanding the characteristics of the
test as performed, the test results, and
the information that goes into the
emissions calculations. Furthermore,
PLT is performed for the explicit
purpose of determining the identity,
amount, frequency, concentration, or
other air quality characteristics of
emissions from a source. For these
reasons, we propose to determine that
test information and results category is
emission data because it is necessary to
determine the emissions emitted by a
source.907 Note, we are also proposing
that the PLT information in the test
information and results category meets
another basis in the emission data
definition, as discussed in more detail
in Section XII.A.1.i.b, as it additionally
provides ‘‘[i]nformation necessary to
determine the identity, amount,
frequency, concentration, or other
characteristics (to the extent related to
air quality) of the emissions which,
under an applicable standard or
limitation, the source was authorized to
emit (including, to the extent necessary
for such purposes, a description of the
manner or rate of operation of the
source)[.]’’ 908
The proposed test information and
results category also includes the
following information from the in-use
testing program: A description of how
the manufacturer recruited vehicles, the
criteria use to recruit vehicles, the
rejected vehicles and the reason they
were rejected, test number, test date and
time, test duration and shift-days of
testing, weather conditions during
testing (ambient temperature and
humidity, atmospheric pressure, and
dewpoint), differential back pressure,
results from all emissions testing, total
hydrocarbons (HC), NMHC, carbon
monoxide, carbon dioxide, oxygen,
NOX, PM, and methane, applicable test
phase (Phase 1 or Phase 2), adjustments,
modifications, repairs, maintenance
history, vehicle mileage at start of test,
fuel test results, total lifetime operating
hours, total non-idle operation hours, a
description of vehicle operation during
testing, number of valid Not to Exceed
(NTE) events, exhaust flow
measurements, recorded one-hertz test
data, number of engines passed, vehicle
pass ratio, number of engines failed,
outcome of Phase 1 testing, testing to
determine why a source failed, the
number of incomplete or invalid tests,
usage hours and use history, vehicle on
board diagnostic (‘‘OBD’’) system
history, engine diagnostic system,
number of disqualified engines, and
number of invalid tests. The in-use
testing information includes actual test
results and the information that goes
into the emissions calculations. For
example, the measured amounts of
specified compounds (like total HC) are
measured emissions, and adjustments,
modifications, and repairs are
information necessary for understanding
the test results. It is necessary to know
if and how a source has changed from
its certified condition during its use, as
these changes may impact the source’s
emissions. Total lifetime operating
hours and usage hours information is
also used to calculate emissions during
in-use testing. The diagnostic system
information is necessary for
understanding emissions, as well,
because it provides context to and
explains the test results; if an issue or
question arises from the in-use testing,
the diagnostic system information
allows for greater understanding of the
emissions performance. Additionally,
the number of disqualified engines is
necessary to determine the sources
tested, if an end user has modified the
source such that it cannot be used for
in-use testing, this directly relates to the
sources eligible for in-use testing and
the emission measurements resulting
from those tests. For these reasons, we
propose to determine that the in-use
testing information is emission data
because it is necessary to determine the
emissions emitted by sources.909 Note,
we are also proposing that the in-use
testing information meets another basis
in the emission data definition, as
discussed in more detail in Section
XII.A.1.i.b, as it additionally provides
‘‘[i]nformation necessary to determine
the identity, amount, frequency,
concentration, or other characteristics
(to the extent related to air quality) of
the emissions which, under an
applicable standard or limitation, the
source was authorized to emit
(including, to the extent necessary for
such purposes, a description of the
manner or rate of operation of the
source)[.]’’ 910
We are also proposing that the test
information and results category include
the underlying information necessary to
determine the adjusted and rounded
fuel economy label values and the
resulting label values. The underlying
information includes test result values
that are plugged into a calculation
included in the standard-setting parts
that establish the fuel economy rating.
These results represent emissions, the
rate at which they are released, and are
necessary to understanding the fuel
economy rating. For these reasons, we
propose that the fuel economy label
information is appropriately included in
the test information and results
category. Accordingly, we propose to
determine that fuel economy label
information is emission data because it
is necessary to determine the emissions
emitted by sources.911 Note, we are also
proposing that a portion of the fuel
economy label information is not
entitled to confidential treatment
because it is required to be publicly
available and is discussed in more detail
in Section XII.A.1.iii. We are proposing
in this rulemaking to supersede the
2013 class determination Table 3 for all
fuel economy label information, but our
proposed CBI determination here
applies only to a portion of the fuel
economy label information, as
explained in Section XII.A.1.iv.
We are proposing that the test
information and results category include
the following information from SEA
testing: The test procedure, initial test
results, rounded test results, final test
results, final deteriorated test results,
909 40
CFR 2.301(a)(2)(i)(A).
CFR 2.301(a)(2)(i)(B).
911 40 CFR 2.301(a)(2)(i)(A).
910 40
907 40
CFR 2.301(a)(2)(i)(A).
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the number of valid tests conducted, the
number of invalid tests conducted,
adjustments, modifications, repairs, test
article preparation, test article
maintenance, and the number of failed
engines and vehicles. SEAs can be
required of manufacturers that obtain
certificates of conformity for their
engines, vehicles, and equipment. SEA
test information includes emission test
results from tests performed on
production engines and equipment
covered by a certificate of conformity.
These tests measure the emissions
emitted from the test articles; therefore,
we propose that they are emission data
and not entitled to confidentiality. The
information supporting the test results,
such as the number of valid tests
conducted, the adjustments,
modifications, repairs, and maintenance
regarding the test article, is necessary to
understand the test results and is,
therefore, also emission data. For these
reasons, we also propose to determine
that SEA test information is
appropriately grouped in test
information and results category and is
emission data because it is necessary to
identify and determine the amount of
emissions from a source.912 The SEA
test information, like all the information
in the test information and results
category, is also emission data under
another basis in the emission data
definition, as discussed in more detail
in Section XII.A.1.i.b, as it provides
‘‘[i]nformation necessary to determine
the identity, amount, frequency,
concentration, or other characteristics
(to the extent related to air quality) of
the emissions which, under an
applicable standard or limitation, the
source was authorized to emit
(including, to the extent necessary for
such purposes, a description of the
manner or rate of operation of the
source)[.]’’ 913
Production Volume: We are proposing
to determine that the production
volume category is emission data and is
not entitled to confidential treatment
because the information is necessary to
determine the total emissions emitted
by the source, where the source is the
type of engine, vehicle, or equipment
covered by a certificate of conformity.
The certificate of conformity for a
source does not, on its face, provide
aggregate emissions information for all
of the sources covered by that
certificate. Rather, it provides
information relative to each single unit
of the source covered by a certificate.
The production volume is necessary to
understand the amount, frequency, and
concentration of emissions emitted from
the aggregate of units covered by a
single certificate that comprise the
source. In other words, unless there will
only ever be one single engine, vehicle,
or equipment covered by the certificate
of conformity, the emissions from that
source will not be expressed by the
certificate and compliance information
alone. The total number of engines,
vehicles, or equipment produced, in
combination with the certificate
information, is necessary to know the
real-world impact on emissions from
that source. Additionally, the
production volume is also collected for
the purpose of emission modeling. For
example, engine population (the
number of engines in use) is used in the
non-road emissions model to establish
emission standards. Production volume,
when used in combination with the
other emission data we collect
(certification test results, in-use test
results, defects and recalls, etc.), also
allows EPA and independent third
parties to calculate total mobile source
air emissions. For these reasons,
production volume is ‘‘necessary to
determine the identity, amount,
frequency, concentration, or other
characteristics (to the extent related to
air quality) of any emission which has
been emitted by the source (or of any
pollutant resulting from any emission
by the source), or any combination of
the foregoing[.]’’ 914 Note, we are also
proposing to determine that the
production volume category meets
another basis in the emission data
definition, as discussed in more detail
in Section XII.A.1.i.c, as it additionally
provides ‘‘[a] general description of the
location and/or nature of the source to
the extent necessary to identify the
source and to distinguish it from other
sources (including, to the extent
necessary for such purposes, a
description of the device, installation, or
operation constituting the source).’’ 915
Defect and Recall Information: We
propose to determine that the defect and
recall information category is emission
data and not entitled to confidential
treatment because it is information
necessary to determine the emissions
from a source that has been issued a
certificate of conformity.916 The only
defects and recalls that manufacturers or
certificate holders are required to report
to EPA are ones that impact emissions
or could impact emissions. Therefore, if
a defect or recall is reported to us, it is
because it causes or may cause
increased emissions and information
CFR 2.301(a)(2)(i)(A).
CFR 2.301(a)(2)(i)(C).
916 40 CFR 2.301(a)(2)(i)(A).
relating to that defect or recall is
necessarily emission data, as it directly
relates to the source’s emissions. The
proposed defect and recall information
category includes any reported emission
data available. This information is the
available test results that a manufacturer
has after conducting emission testing,
and an estimate of the defect’s impact
on emissions, with an explanation of
how the manufacturer calculated this
estimate and a summary of any available
emission data demonstrating the impact
of the defect. Note, we are only
proposing to determine that a portion of
the defect and recall information
category is paragraph A information. As
discussed in Section XII.A.1.iv, we are
not proposing to make a confidentiality
determination on the defect
investigation report at this time. We are
also proposing to determine that the
information in this category, excluding
the defect investigation report, meets
another basis in the emission data
definition, as discussed in more detail
in Section XII.A.1.i.b, as it additionally
provides ‘‘[i]nformation necessary to
determine the identity, amount,
frequency, concentration, or other
characteristics (to the extent related to
air quality) of the emissions which,
under an applicable standard or
limitation, the source was authorized to
emit (including, to the extent necessary
for such purposes, a description of the
manner or rate of operation of the
source)[.]’’ 917
As noted throughout this section, the
information included in the proposed
categories identified as paragraph A
information could also meet another
prong of the definition of emission
data.918 See Section XII.A.1.i.b for our
discussion of why we are proposing that
this information could also be emission
data as defined at 40 CFR
2.301(a)(2)(i)(B). See Section XII.A.1.i.c
for our discussion of why we are
proposing that this information could
also be emission data as defined at 40
CFR 2.301(a)(2)(i)(C).
b. Information Necessary To Determine
the Identity, Amount, Frequency,
Concentration, or Other Characteristics
(to the Extent Related to Air Quality) of
the Emissions Which, Under an
Applicable Standard or Limitation, the
Source Was Authorized To Emit
(Including, to the Extent Necessary for
Such Purposes, a Description of the
Manner or Rate of Operation of the
Source)
We are proposing that information
within the proposed categories
914 40
912 Id.
913 40
915 40
CFR 2.301(a)(2)(i)(B).
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explained in this subsection meets the
regulatory definition of emission data
under 40 CFR 2.301(a)(2)(i)(B) because it
is ‘‘[i]nformation necessary to determine
the identity, amount, frequency,
concentration, or other characteristics
(to the extent related to air quality) of
the emissions which, under an
applicable standard or limitation, the
source was authorized to emit
(including, to the extent necessary for
such purposes, a description of the
manner or rate of operation of the
source)[.]’’ We will refer to
subparagraph (B) in the definition of
emission data as ‘‘paragraph B
information’’ throughout this section.
The vast majority of the information
we collect for certification and
compliance fits within this
subparagraph of the definition of
emission data. We are proposing that
the following categories are paragraph B
information and not entitled to
confidential treatment: (1) Certification
and compliance information, (2) ABT
credit information, (3) fleet value
information, (4) production volumes, (5)
test information and results, (6) defect
and recall information, and (7) SEA
compliance information. These
categories are summarized here and
described in more detail below.
Certification and compliance
information category includes
information that is submitted in
manufacturers’ certificate of conformity
applications and information reported
after the certificate is issued to ensure
compliance with both the certificate and
the applicable standards, which is
required under EPA’s regulation. ABT
credit information shows whether a
manufacturer participating in an ABT
program has complied with the
applicable regulatory standards.
Additionally, fleet value information is
collected in order to calculate average
and total emissions for a fleet of sources,
thereby demonstrating compliance with
the applicable regulatory standards
when a manufacturer participates in an
ABT program or for fleet averaging
programs. A portion of the test and test
result category of information is
distinguishable under the paragraph A
information basis. This portion of the
test information and results category
includes information that explains how
the tests and test results demonstrate
compliance with the applicable
standards and is identified and
discussed in this section. The test
information and results described in
Section XII.A.1.i.a is also necessary to
understand whether a source is in
compliance with the applicable
standard-setting parts; however, we are
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only describing information once in this
preamble, though it may qualify under
more than one subparagraph of the
emission data definition. The SEA
compliance information category
includes information related to
understanding how the results of the
SEA reflect whether a source was in
compliance with the applicable
standard-setting parts. Consistent with
40 CFR 2.301(a)(2)(ii), under this
proposed determination, we would not
release information included in an
application for certification prior to the
introduction-into-commerce-date,
except under the limited circumstances
already provided for in that regulatory
provision. The introduction-intocommerce-date is specified in an
application for certification, or in the
certificate itself if the certificate is
issued after the introduction-intocommerce-date.
These categories apply to information
submitted for certification and
compliance reporting across the
standard-setting parts. These categories
make up the largest amount of
information addressed by the proposed
confidentiality determinations.
Certification and Compliance
Information: Once a source is certified
as conforming to applicable emission
standards (i.e., the source has a
certificate of conformity), all sources the
manufacturer produces under that
certificate must conform to the
requirements of the certificate for the
useful life of the source. In short, a
source’s compliance is demonstrated
against the applicable certificate of
conformity through inspection and
testing conducted by EPA and the
manufacturers. Therefore, certification
and compliance information falls under
subparagraph B of emission data
because it is ‘‘necessary to determine
the identity, amount, frequency,
concentration, or other characteristic (to
the extent related to air quality) of the
emissions which, under an applicable
standard or limitation, the source was
authorized to emit (including, to the
extent necessary for such purposes, a
description of the manner or rate of
operation of the source)[.]’’ 919 The
certification and compliance
information category includes models
and parts information, family
determinants, general emission control
system information, and certificate
request information (date, requester,
etc.), contact names, importers, agents of
service, and ports of entry used. The
models and parts information is
necessary to determine that the sources
actually manufactured conform to the
specifications of the certificate. Lastly,
certificate request information is general
information necessary to identify the
applicable certificate of conformity for a
source, as well as understanding the
timing and processing of the request.
For these reasons, we propose to
determine certificate information is
emission data because it is necessary to
determine whether a source has
achieved compliance with the
applicable standards.920 Note, we are
also proposing that a portion of the
category of certification and compliance
information meets another basis in the
emission data definition, as discussed in
more detail in Section XII.A.1.i.c, as it
additionally provides ‘‘[a] general
description of the location and/or nature
of the source to the extent necessary to
identify the source and to distinguish it
from other sources (including, to the
extent necessary for such purposes, a
description of the device, installation, or
operation constituting the source).’’ 921
ABT Credit Information: ABT
programs are an option for compliance
with certain emissions standards. In
ABT programs, manufacturers may
generate credits when they certify that
their vehicles, engines, and equipment
achieve greater emission reductions
than the applicable standards require.
‘‘Averaging’’ within ABT programs
means exchanging emission credits
between vehicle or engine families
within a given manufacturer’s
regulatory subcategories and averaging
sets. This can allow a manufacturer to
certify one or more vehicle or engine
families within the same averaging set at
levels worse than the applicable
emission standard under certain
regulatory conditions. The increased
emissions over the standard would need
to be offset by one or more vehicle or
engine families within that
manufacturer’s averaging set that are
certified better than the same emission
standard, such that the average
emissions from all the manufacturer’s
vehicle or engine families, weighted by
engine power, regulatory useful life, and
production volume, are at or below the
level required by the applicable
standards. ‘‘Banking’’ means the
retention of emission credits by the
manufacturer for use in future model
year averaging or trading. ‘‘Trading’’
means the exchange of emission credits
between manufacturers, which can then
be used for averaging purposes, banked
for future use, or traded again to another
manufacturer. The proposed ABT credit
information category includes a
manufacturer’s banked credits,
920 Id.
919 Id.
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transferred credits, traded credits, total
credits, credit balance, and annual
credit balance. Because manufacturers
participating in ABT programs use
credits to demonstrate compliance with
the applicable standards, ABT
information is ‘‘necessary to determine
the identity, amount, frequency,
concentration, or other characteristic (to
the extent related to air quality) of the
emissions which, under an applicable
standard or limitation, the source was
authorized to emit (including, to the
extent necessary for such purposes, a
description of the manner or rate of
operation of the source)[.]’’ 922 For these
reasons, we propose to determine ABT
credit information is emission data
because it is necessary to determine
whether a source has achieved
compliance with the applicable
standards.923
Fleet Value Information: ABT credit
information must be reviewed in
conjunction with the fleet value
information, which underlies a
manufacturer’s credit balance. The two
categories are distinct from each other,
though the information under the two
categories is closely related. In addition
to reasons described in Section
XII.A.1.i.a, fleet value information is
also used for compliance reporting
under ABT programs, though some fleet
value information is collected during
certification for the on-highway sectors.
The proposed fleet value information
category includes: Source classification,
averaging set, engine type or category,
conversion factor, engine power,
payload tons, intended application,
advanced technology (‘‘AT’’) indicator,
AT CO2 emission, AT improvement
factor, AT CO2 benefit, innovative
technology (‘‘IT’’) indicator, IT approval
code, and IT CO2 improvement factor.
Additionally, the proposed fleet value
information category includes the
following for light-duty vehicles and
engines, non-road SI engines, and
products subject to evaporative
emission standards: Total area of the
internal surface of a fuel tank,
adjustment factor, and deterioration
factor. Fleet value information is used in
ABT programs to explain and support a
manufacturer’s ABT credit balance. For
the standard-setting parts that require a
fleet average compliance value, the fleet
value information is used to
demonstrate compliance with the
applicable standard setting parts. For
these reasons, we propose to determine
that the fleet value information category
is emission data because it is
information necessary to understand the
ABT compliance demonstration and
compliance with the fleet average value,
as applicable.924 Additionally, a portion
of the fleet value information is
emission data, as described in Section
XII.A.1.i.a, because it is ‘‘necessary to
determine the identity, amount,
frequency, concentration, or other
characteristics (to the extent related to
air quality) of any emission which has
been emitted by the source (or of any
pollutant resulting from any emission
by the source), or any combination of
the foregoing[.]’’ 925
Production Volumes: The production
volume category is emission data
because it is necessary to determine
compliance with the standards when a
manufacturer meets requirements in an
ABT credit, PLT, or in-use testing
program, and also for GHG fleet
compliance assessment. When a
manufacturer is subject to these
programs, the production volume is
necessary to determine whether that
manufacturer has complied with the
applicable standards and limitations. In
ABT programs, the averages used to
calculate credit balances are generated
based on the production volumes of the
various families certified. For GHG
standards compliance, manufacturers
comply based on their overall fleet
average, therefore, the production
volume is necessary to calculate the
fleet average and whether the
manufacturers’ fleet complies with the
applicable standards. For these reasons,
we propose that production volume
information is necessary to
understanding the calculations behind a
manufacturer’s credit generation and
use, as well as a manufacturer’s fleet
average, which are then used to
demonstrate compliance with the
applicable standards.926 Additionally,
for PLT and in-use testing, production
volumes are used to determine whether
and how many sources are required to
be tested or, in some cases, whether the
testing program needs to be undertaken
at all. In this way, production volume is
tied to compliance with the PLT and inuse testing requirements and is
paragraph B information necessary for
demonstrating compliance with an
applicable standard. Note, we are
proposing to determine that the
production volume category is emission
data for multiple reasons, as discussed
in Sections X.A.1.i.a and X.A.1.i.c.
Test Information and Results: The
proposed test information and results
category includes the testing conducted
by manufacturers and is necessary to
924 Id.
922 40
CFR 2.301(a)(2)(i)(B).
925 40
923 Id.
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demonstrate that the test parameters
meet the requirements of the
regulations. This ensures that the test
results are reliable and consistent. If a
test does not meet the requirements in
the applicable regulations, then the
results cannot be used for certification
or compliance purposes. The parameters
and underlying information of an
emissions test is information necessary
to understanding the test results
themselves. Adjustable parameter
information is necessary to understand
the tests used to certify a source and,
therefore, also necessary to understand
the test results and whether the source
achieved compliance with the
applicable standard. For these reasons,
we propose that the test information and
results category is ‘‘necessary to
determine the identity, amount,
frequency, concentration, or other
characteristic (to the extent related to air
quality) of the emissions which, under
an applicable standard or limitation, the
source was authorized to emit
(including, to the extent necessary for
such purposes, a description of the
manner or rate of operation of the
source[.]’’ 927 Test information and
results collected under the standardsetting parts includes the following:
Test temperature, adjustable test
parameters, exhaust emission standards
and family emission limits (FELs),
emission deterioration factors, fuel type
used, intended application, CO
standard, particulate matter (‘‘PM’’)
standard, NOX + HC standard, NOX
standard, HC standard, CO2 alternate
standard, alternate standard approval
code, CO2 family emission limit
(‘‘FEL’’), CO2 family certification level
(‘‘FCL’’), NOX and NMHC + NOX
standard, NOX and NMHC + NOX
alternate standard, N2O standard, N2O
FEL, CH4 standard, CH4 FEL, NOX or
NMHC + NOX FEL, PM FEL, test
number, test time, engine configuration,
green engine factor, the test article’s
service hours, the deterioration factor
type, test location, test facility, the
manufacturer’s test contact, fuel test
results, vehicle mileage at the start of
the test, exhaust aftertreatment
temperatures, engine speed, engine
brake torque, engine coolant
temperature, intake manifold
temperature and pressure, throttle
position, parameter sensed, emissioncontrol system controlled, fuel-injection
timing, NTE threshold, limited testing
region, meets vehicle pass criteria (i.e.,
whether the test passes the applicable
emission standard), number of engines
tested, number of engines still needing
to be tested, number of engines passed,
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purpose of diagnostics, instances for
OBD illuminated or set trouble codes,
instance of misfuelling, incomplete or
invalid test information, the minimum
tests required, diagnostic system, and
the number of disqualified engines. For
the reasons given, we propose to
determine that test information and
results is emission data because it is
both necessary to understand how the
source meets the applicable standards,
including, but not limited to, ABT
compliance demonstrations, and to
ensure a source is complying with its
certificate of conformity.928
Additionally, we are proposing that a
portion of the information included in
the test information and results category
meets another basis in the emission data
definition, as discussed in more detail
in Section XII.A.1.i.a, as it is also
‘‘[i]nformation necessary to determine
the identity, amount, frequency,
concentration, or other characteristics
(to the extent related to air quality) of
any emission which has been emitted by
the source (or of any pollutant resulting
from any emission by the source), or any
combination of the foregoing[.]’’ 929
Defect and Recall Information: We
propose to determine that the defect and
recall information category is emission
data and not entitled to confidential
treatment because it is information
necessary to determine compliance with
an applicable standard or limitation.930
The only defects and recalls that
manufacturers are required to report to
EPA are ones that impact emissions or
could impact emissions. Therefore, if a
defect is reported to us, it is because it
causes or may cause increased
emissions and information relating to
that defect is necessarily emission data,
as it directly relates to the source’s
compliance with an applicable
standard. The proposed defect and
recall information category, including
information collected under the
standard-setting parts, includes: System
compliance reporting type, EPA
compliance report name, manufacturer
compliance report, manufacturer
compliance report identifier, contact
identifier, process code, submission
status, EPA submission status and last
modified date, submission creator,
submission creation date, last modified
date, last modified by, EPA compliance
report identifier, compliance report
type, defect category, defect description,
defect emissions impact estimate, defect
remediation plan explanation,
drivability problems description,
emission data available indicator, OBD
928 Id.
929 40
930 40
CFR 2.301(a)(2)(i)(A).
CFR 2.301(a)(2)(i)(B).
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MIL illumination indicator, defect
identification source/method, plant
address where defects were
manufactured, certified sales area,
carline manufacturer code, production
start date, defect production end date,
total production volume of affected
engines or vehicles, estimated or
potential number of engines or vehicles
affected, actual number identified,
estimated affected percentage, make,
model, additional model identifier,
specific displacement(s) impacted
description, specific transmission(s)
impacted description, related defect
report indicator, related EPA defect
report identifier, related defect
description, remediation description,
proposed remedy supporting
information, description of the impact
on fuel economy of defect remediation,
description of the impact on drivability
from remediation, description of the
impact on safety from remediation,
recalled source description, part
availability method description, repair
performance/maintenance description,
repair instructions, nonconformity
correction procedure description,
nonconformity estimated correction
date, defect remedy time, defect remedy
facility, owner demonstration of repair
eligibility description, owner
determination method description,
owner notification method description,
owner notification start date, owner
notification final date, number of units
involved in recall, calendar quarter,
calendar year, quarterly report number,
related EPA recall report/remedial plan
identifier, number of sources inspected,
number of sources needing repair,
number of sources receiving repair,
number of sources ineligible due to
improper maintenance, number of
sources ineligible for repair due to
exportation, number of sources
ineligible for repair due to theft, number
of sources ineligible for repair due to
scrapping, number of sources ineligible
for repair due to other reasons,
additional owner notification indicator,
and the number of owner notifications
sent. We are not proposing to include
defect investigation reports in this
proposed category, and instead we
propose to continue with the part 2
process as described in Section
XII.A.1.iv for defect investigation
reports. Additionally, we are proposing
that a portion of the information
included in this category meets another
basis in the emission data definition, as
discussed in more detail in Section
XII.A.1.i.a, as it is also ‘‘[i]nformation
necessary to determine the identity,
amount, frequency, concentration, or
other characteristics (to the extent
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related to air quality) of any emission
which has been emitted by the source
(or of any pollutant resulting from any
emission by the source), or any
combination of the foregoing[.]’’ 931
SEA Compliance Information: We are
proposing that the SEA compliance
information category is emission data
because it is necessary to determine
whether a source is in compliance with
its certificate and the standards. This
proposed category includes the facility
name and location where the SEA was
conducted, number of tests conducted,
model year, build date, hours of
operation, location of accumulated
hours, the date the engines shipped,
how the engines were stored, and, for
imported engines, the port facility and
date of arrival. This information
collected through SEAs is necessary for
determining whether a source that was
investigated through an SEA is in
compliance with the applicable
standards. For that reason, EPA is
proposing to make a determination that
this category is emission data as defined
at 40 CFR 2.301(a)(2)(i)(B). Additionally,
certain information collected during an
SEA is included in the test information
and results category. We propose that
SEA compliance information is
emission data because it is both
paragraph B information and
‘‘[i]nformation necessary to determine
the identity, amount, frequency,
concentration, or other characteristics
(to the extent related to air quality) of
any emission which has been emitted by
the source (or of any pollutant resulting
from any emission by the source), or any
combination of the foregoing[.]’’ 932
c. Information That Is Emission Data
Because It Provides a General
Description of the Location and/or
Nature of the Source to the Extent
Necessary To Identify the Source and To
Distinguish It From Other Sources
(Including, to the Extent Necessary for
Such Purposes, a Description of the
Device, Installation, or Operation
Constituting the Source)
We are proposing that certain
categories of information meet the
regulatory definition of emission data
under 40 CFR 2.301(a)(2)(i)(C) because
they convey a ‘‘[g]eneral description of
the location and/or nature of the source
to the extent necessary to identify the
source and to distinguish it from other
sources (including, to the extent
necessary for such purposes, a
description of the device, installation, or
931 40
CFR 2.301(a)(2)(i)(A).
932 Id.
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operation constituting the source).’’ 933
We will refer to subparagraph (C) in the
definition of emission data as
‘‘paragraph C information’’ throughout
this section. We are proposing that two
categories of information fall primarily
under this regulatory definition of
emissions data: (1) Source family
information, and (2) production volume
information. We propose these
categories are paragraph C information
and are, therefore, emission data and
would not be entitled to confidential
treatment. However, under this
proposed determination, consistent with
40 CFR 2.301(a)(2)(ii), we would not
release information included in an
application for certification prior to the
introduction-into-commerce-date,
except under the limited circumstances
already provided for in that regulatory
provision. The introduction-intocommerce-date is specified in an
application for certification or in the
certificate itself, if the certificate is
issued after the introduction-intocommerce-date.
Source Family Information: The
information included in the source
family information category includes
engine family information, vehicle
family information, evaporative family
information, equipment family
information, subfamily name, engine
family designation, emission family
name, and test group information. The
engine, vehicle, and evaporative family
information includes information
necessary to identify the emission
source for which the certificate was
issued; this determines the emission
standards that apply to the source and
distinguishes the source’s emissions
from other sources. Manufacturers
request certification using the family
name of the engines, vehicles, or
equipment they intend to produce for
sale in the United States. Test group
information identifies the sources tested
and covered by a certificate. The source
family is the basic unit used to identify
a group of sources for certification and
compliance purposes. The source family
is a code with 12 digits that identifies
all parts of that particular source. More
specifically, information conveyed in
the source family code include the
model year, manufacturer, industry
sector, engine displacement, and the
manufacturer’s self-designated code for
the source family. We are proposing that
the source family information category
of information is emission data because
it is information that provides a
‘‘[g]eneral description of the location
and/or nature of the source to the extent
necessary to identify the source and to
distinguish it from other sources
(including, to the extent necessary for
such purposes, a description of the
device, installation, or operation
constituting the source).’’ 934
Production Volume: Additionally, we
are proposing that production volume is
emission data necessary to identify the
source. Where the source is each
individual engine, vehicle, or
equipment produced, the production
volume provides information necessary
for EPA or the public to identify that
source (the certificate only identifies
one source, where the production
volume identifies all the sources) and
distinguish that source’s emissions from
the emissions of other sources. In other
words, actual production volume
provides necessary information to
identify the number of sources operating
under a certificate of conformity and
distinguish their total emissions from
other sources. In this way, the total
number of sources operating under a
certificate of conformity provides a
‘‘[g]eneral description . . . of nature of
the source’’ or, alternatively, provides
information necessary such that the
source can be identified in total, since
it is generally unlikely that only a single
unit of any engine, vehicle, or
equipment would be produced under a
certificate. For this additional reason,
we are proposing to determine that the
production volume category is emission
data, not only for the reasons provided
in Sections X.A.1.i.a and b, but also
because it also provides a ‘‘[g]eneral
description of the location and/or nature
of the source to the extent necessary to
identify the source and to distinguish it
from other sources (including, to the
extent necessary for such purposes, a
description of the device, installation, or
operation constituting the source).’’ 935
ii. EPA Will Treat Preliminary and
Superseded Information With the Same
Confidentiality Treatment It Provides to
the Final Reported Information
In the course of certifying and
demonstrating compliance,
manufacturers may submit information
before the applicable deadline, and that
information may be updated or
corrected before the deadline for
certification or compliance reporting.
Similarly, manufacturers routinely
update their applications for
certification to include more or different
information. EPA views this information
as Agency records as soon as it is
received through the Engine and
Vehicle Certification Information
System (EVCIS). We are proposing to
934 40
933 40
CFR 2.301(a)(2)(i)(C).
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apply the same confidentiality
determinations to this ‘‘early’’
information by category as is applied to
information included in the final
certification request or compliance
report in the categories generally.
However, EPA does not intend to
proactively publish or release such
preliminary or superseded information,
because we believe that the inclusion of
preliminary information in Agency
publications could lead to an inaccurate
or misleading understanding of
emissions or of a manufacturer’s
compliance status. Note, since such
early information are Agency records
upon receipt, we may be obligated to
release information from those
preliminary or superseded documents
that does not qualify as CBI if a FOIA
requester specifically identifies such
pre-final information in the FOIA
request. EPA also does not intend to
disclose information in submitted
reports until we have reviewed them to
verify the reports’ accuracy, though the
Agency may be required to release such
information if it is specifically requested
under the FOIA. We request comment
on how the Agency can treat this kind
of preliminary or superseded
information to protect the public from
incomplete or inaccurate information.
iii. Information That Is Never Entitled to
Confidential Treatment Because It Is
Publicly Available or Discernible
Information or Becomes Public After a
Certain Date.
We are also proposing to determine
that information that is or becomes
publicly available under the applicable
standard-setting parts is not entitled to
confidential treatment by EPA.
Information submitted under the
standard-setting parts generally becomes
publicly available in one of two ways:
(1) Information is required to be
publicly disclosed under the standardsettings parts, or (2) information
becomes readily measurable or
observable after the introduction to
commerce date. Information that is
required to be publicly available under
the standard-setting parts includes:
Information contained in the fuel
economy label, the vehicle emission
control information (‘‘VECI’’) label, the
engine emission control information
label, owner’s manuals, and information
submitted by the manufacturer
expressly for public release. The
information in the labels is designed to
make the public aware of certain
emissions related information and thus
is in no way confidential. Similarly,
manufacturers submit documents
specifically prepared for public
disclosure to EPA with the
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understanding that they are intended for
public disclosure. We propose that these
public facing documents are not entitled
to confidential treatment, as they are
prepared expressly for public
availability. Additionally, we propose to
determine that the information provided
in the list below that is measurable or
observable by the public after the source
is introduced into commerce is not
entitled to confidential treatment by
EPA after the introduction to commerce
date. This information may be emission
data and included in the one of the
categories proposed in this action,
accordingly, we propose that it is
emission data as described in Section
XII.A.1.i. The fact that this information
is or becomes publicly available is an
additional reason for it to be not entitled
to confidential treatment after the
introduction into commerce date. This
information includes: Model and parts
information, source footprint
information, manufacturer, model year,
category, service class, whether the
engine is remanufactured, engine type/
category, engine displacement, useful
life, power, payload tons, intended
application, model year, fuel type, tier,
and vehicle make and model. Footprint
information is readily observable by the
public after the introduction to
commerce date, as one can measure and
calculate that value once the source is
introduced into commerce.
Additionally, models and parts
information is also readily available to
the public after the source is introduced
into commerce. Because this
information is publicly available, it is
not entitled to confidential treatment.
Though EPA is also proposing that these
proposed categories containing this
information are not entitled to
confidential treatment because they are
emission data, as described in Section
XI.A.1.i, the fact that the information
becomes public after introduction to
commerce is an additional basis for
determining that the information is not
entitled to confidential treatment.
Therefore, we would not provide any
additional notice or process prior to
releasing this information in the future.
iv. Information Not Included in This
Rule’s Proposed Determinations Would
Be Treated as Confidential, if the
Submitter Claimed it as Such, Until a
Confidentiality Substantiation Is
Submitted and a Determination Made
Under the 40 CFR Part 2 Process.
We are not proposing to make a
confidentiality determination under 40
CFR 1068.11 for certain information
submitted to us for certification and
compliance. This information, if
claimed as confidential by the
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submitters, would be treated by EPA as
confidential until such time as it is
requested under the FOIA or EPA
otherwise goes through a case-by-case or
class determination process. At that
time, we would pursue a confidentiality
determination in accordance with 40
CFR part 2, and as proposed in this
rulemaking under 40 CFR 2.301(j)(4).
We are proposing to supersede the Table
3 CBI class determination made in 2013,
such that the same categories of
information in Table 3 would not have
an applicable class determination and
would be subject to the part 2 process.
The information we are not proposing to
include in this determination, and that
would remain subject to the part 2
process, includes:
(1) Projected production and sales,
(2) production start and end dates outside
of the defect and recall context,
(3) specific and detailed descriptions of the
emissions control operation and function,
(4) design specifications related to
aftertreatment devices,
(5) specific and detailed descriptions of
auxiliary emission control devices (AECDs),
(6) plans for meeting regulatory
requirements (e.g., ABT pre-production
plans),
(7) procedures to determine deterioration
factors and other emission adjustment factors
and any information used to justify those
procedures,
(8) financial information related to ABT
credit transactions (including dollar amount,
parties to the transaction and contract
information involved) and manufacturer
bond provisions (including aggregate U.S.
asset holdings, financial details regarding
specific assets, whether the manufacturer or
importer obtains a bond, and copies of bond
policies),
(9) serial numbers or other information to
identify specific engines or equipment
selected for testing,
(10) procedures that apply based on the
manufacturers request to test engines or
equipment differently than we specify in the
applicable standard-setting parts,
(11) information related to testing
vanadium catalysts in 40 CFR part 1065,
subpart L (proposed in this rule),
(12) GPS data identifying the location and
route for in-use emission testing, and
(13) defect investigation reports. The
information contained in defect investigation
reports may encompass both emission data
and information that may be CBI, so we are
not proposing a determination for this report
as whole. Instead, procedurally we will treat
these reports in accordance with the existing
part 2 process.
Additionally, we are proposing a
category of information to include
information received through
‘‘comments submitted in the comment
field,’’ where EPA’s compliance
reporting software has comment fields
to allow manufacturers to submit
clarifying information. We are not
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proposing to make a determination on
this broad category of potential
information at this time, as the
comments may or may not contain
emission data. Therefore, EPA is
proposing to undertake a case-by-case
determination pursuant to part 2 for any
information provided in a comment
field. After further consideration, EPA is
also not proposing to make a
determination at this time regarding
whether the information in Table 3 of
the 2013 determination may meet the
definition of emission data or otherwise
may not be entitled to confidential
treatment in certain circumstances
under individual standard-setting parts,
and instead thinks that a case-by-case
determination process is better suited to
these categories of information.
2. Adjustable Parameters
One of the goals of the certification
process is to ensure that the emission
controls needed to meet emission
standards cannot be bypassed or
rendered inoperative. Consistent with
this goal, the standard-setting parts
generally require that engines, vehicles,
and equipment with adjustable
parameters meet all the requirements of
part 1068 for any adjustment in the
physically adjustable range. This
applies for testing pre-production
engines, production engines, and in-use
engines.
The underlying principles of the
current regulations and policy can be
traced to the early emission standards
for mechanically controlled engines.
The regulations at 40 CFR 86.094–22(e)
illustrate how the relevant provisions
currently apply for heavy-duty highway
engines. The earliest generation of
engines with emission control
technology subject to emission
standards included components such as
simple screws to adjust a variety of
engine operating parameters, including
fuel-air ratio and idle speed. Owners
were then able to adjust the engines
based on their priority for power,
efficiency, or durability. At the same
time, manufacturers sought to reduce
emissions by limiting the physical range
of adjustment of these parameters, so
EPA developed regulations to ensure
that the engines’ limitations were
sufficiently robust to minimize
operation outside the specified range
(48 FR 1418, January 12, 1983).
Since then, heavy-duty highway
engine manufacturers have developed
new technologies that did not exist
when we adopted the existing
regulations related to adjustable
parameters. The regulations at 40 CFR
86.094–22(e) therefore provide a limited
framework under which to administer
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the current certification for heavy-duty
highway engines. Current certification
practice consists of applying these broad
principles to mechanically controlled
operating parameters in a way that is
similar for both highway and nonroad
applications. EPA developed guidance
with detailed provisions for addressing
adjustable parameters at certification for
land-based nonroad spark-ignition
engines below 19 kW.936 Electronically
controlled operating parameters have
generally not been treated as adjustable
parameters, except that manufacturers
need to identify all available operating
modes (such as eco-performance or
rabbit/turtle operation).
Manufacturers are required by
existing regulations to describe in their
application for certification how they
address potentially adjustable operating
parameters. As with all elements of
certification, the regulations require
manufacturers to use good engineering
judgment for decisions related to
adjustable parameters. The regulations
also describe a process for
manufacturers to ask for preliminary
approval for decisions related to new
technologies, substantially changed
engine designs, or new methods for
limiting adjustability. See, for example,
40 CFR 1039.115 and 1039.210.
We are proposing a new 40 CFR
1068.50 to update the current regulatory
provisions to better describe how the
established principles and requirements
related to adjustable parameters also
apply for current technologies. Thus,
the new provisions would describe how
our established principles regarding
adjustable parameters apply for the full
range of emission control technologies.
The proposed provisions are largely
based on the regulations that already
apply for highway engines and vehicles
under 40 CFR 86.094–22(e) and
86.1833–01. Most of what we are
proposing in 40 CFR 1068.50 is an
attempt to codify in one place a set of
provisions that are consistent with
current practice. Some proposed
provisions may represent new or more
detailed approaches, as described
further below, especially in the context
of electronic controls. The proposed
provisions in 40 CFR 1068.50 are
intended to apply broadly across EPA’s
engine, vehicle, and equipment
programs. The proposed language
attempts to capture the full range of
engine technologies represented by
spark-ignition and compression-ignition
engines used in highway, nonroad, and
936 ‘‘Clean Air Act Requirements for Small
Nonroad Spark-Ignition Engines: Reporting
Adjustable Parameters and Enforcement Guidance,’’
EPA Guidance CD–12–11, August 24, 2012.
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stationary applications. We are
accordingly proposing to apply the new
provisions for all the types of engines,
vehicles and equipment that are broadly
subject to 40 CFR part 1068, as
described in 40 CFR 1068.1. For
example, the proposed provisions
would apply for nonroad sectors and for
heavy-duty highway engines, but not for
highway motorcycles or motor vehicles
subject to standards under 40 CFR part
86, subpart S. As with other provisions
in 40 CFR part 1068, if the standardsetting part specifies some provisions
that are different than 40 CFR 1068.50,
the provisions in the standard-setting
part would apply instead of the
provisions in 40 CFR 1068.50. For
example, we propose to continue to rely
on the provisions related to adjusting
air-fuel ratios in 40 CFR part 1051 for
recreational vehicles in addition to the
new provisions from 40 CFR 1068.50.
We are also proposing some minor
adjustments to the regulatory provisions
in the standard-setting parts to align
with the proposed language in 40 CFR
1068.50.
i. Operating Parameters, Adjustable
Parameters, and Statement of Adjustable
Range
The proposed regulations would
codify the different meanings of the
terms ‘‘operating parameter’’ and
‘‘adjustable parameter’’. As proposed,
‘‘operating parameter’’ would generally
mean any feature that can, by the nature
of its design, be adjusted to affect
emission performance—whether that
feature is a single component, a system
of components, or an electronic signal.
This may include engine components
that are designed to be replaced. It may
also include elements of design
involving consumption and
replenishment, such as diesel exhaust
fluid (DEF) or hybrid batteries (see
Section XII.A.2.i.c for a discussion of
these parameters). See proposed 40 CFR
1068.50(c).
Under the proposed regulations, an
‘‘adjustable parameter’’ would generally
be any operating parameter that is
practically adjustable and that can be
adjusted using available tools in a way
that affects emissions without
significantly degrading engine
performance. For example, while spark
plug gap and valve lash are practically
adjustable operating parameters, we do
not treat them as adjustable parameters
because adjusting them does not affect
emissions without significantly
degrading engine performance. The
following sections describe how we
propose to consider whether parameters
are practically adjustable.
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a. Mechanically Controlled Parameters
We propose in 40 CFR 1068.50(d)(1)
that a mechanically controlled
parameter is considered ‘‘not practically
adjustable’’ if adjustments with ordinary
tools take more than 15 minutes or
involve service parts that cost more than
$30 for engines at or below 30 kW, or
take more than 60 minutes or involve
service parts that cost more than $60 for
engines between 30 kW and 560 kW.937
This reference to ‘‘ordinary tools’’
would include hand tools, solvents, or
other supplies that are available to the
operator. Hand tools include
screwdrivers, pliers, hammers, awls,
wrenches, electric screwdrivers, electric
drills, and any tools supplied by the
manufacturer with the product. Any
such items that are sold at hardware
stores, automotive parts supply stores,
or on the Internet are considered
available. The proposed thresholds are
intended to be generally consistent with
the provisions that apply under current
regulations but tailored to represent an
appropriate level of deterrence relative
to typical maintenance experiences for
the different sizes of engines.
For engines at or above 560 kW, we
propose to consider a mechanically
controlled parameter ‘‘practically
adjustable’’ if the parameter can be
adjusted using any available tools. We
would expect this arrangement to cause
manufacturers to take greater care for
limiting adjustability with engines at or
above 560 kW. This is appropriate
because we expect owners of these lowvolume, high-cost engines are more
likely to have ready access to
experienced mechanics to continuously
manage the maintenance and
performance of their engines. For
example, owners of marine vessels often
have engineers traveling with vessels to
always be ready to perform extensive
repairs or maintenance as needed.
Owners of engines at or above 560 kW
also commonly do their own work to
substantially overhaul engines.
Mechanically controlled adjustable
parameters usually have physical limits
or physical stops to limit the range of
adjustability. We are proposing to
identify specific characteristics in 40
CFR 1068.50(e) to illustrate how
physical limits or stops should function
937 These costs are in 2020 dollars. Manufacturers
would adjust these values for certification by
comparing to the most recently available Consumer
Price Index for All Urban Consumers value
published by the Bureau of Labor Statistics at
https://www.usinflationcalculator.com/. The cost
thresholds do not include the cost of labor or the
cost of any necessary tools or nonconsumable
supplies; the time thresholds refer to the time
required to access and adjust the parameter,
excluding any time necessary to purchase parts,
tools, or supplies or to perform testing.
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to control the adjustable range. For
example, a physical stop defines the
limit of the range of adjustability for a
mechanically controlled adjustable
parameter if operators cannot exceed the
travel or rotation limits using ordinary
tools without causing damage exceeding
specified thresholds.
b. Electronically Controlled Parameters
We propose in 40 CFR 1068.50(d)(2)
that electronically controlled parameters
would be considered ‘‘practically
adjustable’’ if they can be adjusted using
any available tools (including devices
that are used to alter computer code).
This would apply for engines with any
degree of electronic control. The
proposed 40 CFR 1068.50(d) and (f)
would also include special provisions
for determining whether electronic
control modules that can be adjusted by
changing software or operating
parameters (‘‘reflashed’’) are practically
adjustable and to determine the
practically adjustable range. First, where
any of the following characteristics
apply for a given electronic parameter,
it would be considered practically
adjustable:
• If an engine family includes
multiple algorithms that can be selected
or are easily accessible, the operating
parameter would be practically
adjustable and each of the available
settings would be within the practically
adjustable range.
• If the manufacturer sells software
(or other products) that could be used to
reflash the electronic control module,
the operating parameter would be
practically adjustable and all those
settings would be within the practically
adjustable range.
• If the engines/equipment have other
electronic settings that can be adjusted
using any available service tools (such
as fuel injection maps), the operating
parameter would be practically
adjustable and all those settings would
be within the practically adjustable
range.
Injection fuel maps and other similar
electronic parameters would not be
considered practically adjustable if the
manufacturer adequately prevents
access to the electronic control modules
with encryption or password protection
consistent with good engineering
judgment, such as having adequate
protections in place to prevent
distribution and use of passwords or
encryption keys. Manufacturers would
be able to exclude electronic operating
parameters from being considered
adjustable parameters (or identify them
as adjustable parameters but narrow the
adjustable range) where they
appropriately determine that the
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operating parameters will not be subject
to in-use adjustment; EPA would retain
the right to review such statements. The
proposed regulations would also allow
us to specify conditions to ensure that
the certified configuration includes
electronic parameter settings
representing adjustable ranges that
reflect the expected range of in-use
adjustment or modification.
To address the safety, financial
liability, operational, and privacy
concerns which can result from
tampering, manufacturers, industry
organizations, and regulators have been
working to develop standards and
design principles to improve the
security of ECMs.938 Since security
principles are constantly evolving as
new threats are identified, requiring
them to be applied with specificity in an
annual emissions certification process
could be problematic. In addition,
manufacturers may choose to utilize
different mixes of technical standards or
principles of those recommended by
these organizations, and a one-size-fitsall approach with detailed requirements
for ECM security would be neither
practical nor prudent. Manufacturers
need the flexibility to quickly
implement measures to address new or
emerging threats and vulnerabilities.
Accordingly, we are proposing that
manufacturers inform EPA of their ECM
security measures at the time they
submit an application for certification.
Manufacturers would be required to
identify and describe the measures they
are using, whether proprietary, industry
technical standards, or a combination of
both, to prevent unauthorized access to
the ECM. At a minimum, for
determination whether the parameter is
an operating parameter or an adjustable
parameter this documentation would
need to describe in sufficient detail the
measures that a manufacturer has used
to: prevent unauthorized access; ensure
that calibration values, software, or
diagnostic features cannot be modified
or disabled; and respond to repeated,
unauthorized attempts at
reprogramming or tampering.
Aftermarket fuel conversions for
heavy-duty highway engines and
vehicles are a special case. We expect
aftermarket converters to continue their
current practice of modifying engines to
run on alternative fuels under the clean
alternative fuel conversion program in
40 CFR part 85, subpart F. The antitampering provisions proposed in 40
CFR 1068.50 are not intended to
938 See SAE J3061, ‘‘Cybersecurity Guidebook for
Cyber-Physical Vehicle Systems,’’ January 14, 2016.
Efforts are also underway to draft a cybersecurity
agreement under the auspices of the UNECE process
for WP.29 (ISO/SAE J21434).
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interfere with actions aftermarket
converters may need to take to modify
or replace ECMs as part of the
conversion process consistent with 40
CFR part 85, subpart F. The proposed
provisions direct manufacturers to
prevent unauthorized access to
reprogram ECMs. Aftermarket
converters would presumably need to
either use a replacement ECM with a
full calibration allowing the engine to
run on the alternative fuel or perhaps
create a piggyback ECM that modifies
the engine’s calibration only as needed
to accommodate the unique properties
of the alternative fuel. Aftermarket
converters could alternatively work
with engine manufacturers to access and
change the engine’s existing ECM
programming for operation on the
alternative fuel. We request comment on
any adjustment to the proposed
regulatory provisions that would be
needed to address fuel conversions.
c. Consumption, Replenishment, and
the Certified Configuration
Certain elements of design involving
consumption and replenishment may be
considered adjustable parameters. Two
significant examples are DEF tank fill
level and hybrid battery state of charge.
The proposed provisions in 40 CFR
1068.50(h) address these issues.
For these adjustable parameters, the
range of adjustability is determined
based on the likelihood of in-use
operation at a given point in the
physically adjustable range. We may
determine that operation in certain
subranges within the physically
adjustable range is sufficiently unlikely
that the subranges may be excluded
from the allowable adjustable range for
testing. In such cases, the engines/
equipment are not required to meet the
emission standards for operation in an
excluded subrange.
The proposal in 40 CFR 1068.50(h)
describes how we would not require
new engines to be within the range of
adjustability for a certified configuration
for adjustments related to consumption
and replenishment. Specifically,
manufacturers would not violate the
prohibition in 40 CFR 1068.101(a)(1) to
introduce into commerce a vehicle with
an empty DEF tank or an uncharged
hybrid battery.
Except for these special cases related
to consumption and replenishment,
engines are not in the certified
configuration if manufacturers produce
them with adjustable parameters set
outside the range specified in the
application for certification. Similarly,
engines are not in the certified
configuration if manufacturers produce
them with other operating parameters
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that do not conform to the certified
configuration. Such engines would
therefore not be covered by a certificate
of conformity and would therefore be
subject to the violation provisions of 40
CFR 1068.101(a)(1).
ii. Certification Process
The existing regulations in each
standard-setting part describe how
manufacturers need to identify their
adjustable parameters, along with the
corresponding physical stops and
adjustable ranges. The existing
certification process includes a review
of the manufacturer’s specified
adjustable parameters, including
consideration of the limits of
adjustability. This has generally focused
on mechanically controlled parameters.
We consider the totality of the
circumstances as we determine whether
a manufacturer’s effort to prevent
inappropriate adjustment is adequate.
See text further clarifying this principle
in proposed 40 CFR 1068.50(g). Under
the existing certification process we
may also evaluate the appropriateness of
a manufacturer’s statement regarding an
adjustable parameter if we learn from
observation of in-use engines with such
parameters or other information that a
parameter was in fact practically
adjustable or that the specified
adjustable range was in fact not correct.
We are proposing to require
manufacturers in the certification
application to state, with supporting
justification, that they designed
mechanically controlled adjustable
parameters to prevent in-use operation
outside the intended physically
adjustable range, and that they have
restricted access to the electronic
controls as specified in the proposed 40
CFR 1068.50 to prevent in-use operation
outside the practically adjustable range.
We are proposing in this rule to
clarify that manufacturers must consider
electronically controlled parameters to
be operating parameters that may also
be adjustable. For example, engine
calibrations may include user-selectable
settings for different operating modes.
Different operating modes may
alternatively be available for certain
users with assistance from dealers or
other authorized service centers. All
operating modes available for selection
by the operator must be described in the
certification application and are
considered to fall within the engine’s
practically adjustable range. The
manufacturer would also describe in the
certification application how they have
restricted access to the electronic
controls to prevent unauthorized
modification of in-use engines. We
would expect manufacturers to follow
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accepted industry best practices to
include password restrictions,
encryption, two-step authentication,
and other methods as appropriate.
These practices will change over time
and we would expect manufacturers to
implement those newer methods,
especially where there are observed
cases of unauthorized changes to in-use
engines.
Manufacturers would name all
available operating modes in the
application for certification and
describe their approach for restricting
access to electronic controls. This
description would include naming any
applicable encryption protocols, along
with any additional relevant
information to characterize how the
system is designed to prevent
unauthorized access. Manufacturers
separately identify information
regarding their auxiliary emission
control devices. Manufacturers would
not need to report additional detailed
programming information describing
electronically adjustable operating
parameters that are unavailable to
owners.
While EPA would still retain the right
to review the manufacturer’s specified
adjustable parameters in the
certification process, the manufacturer
would be responsible for ensuring all
aspects of the manufacturer’s statements
regarding adjustable parameters are
appropriate for each certification
application. EPA may review this
information each year to evaluate
whether the designs are appropriate. As
industry practices evolve to improve
tamper-resistance with respect to
electronic controls, we may require
manufacturers to upgrade tamperresistance features to include more
effective protocols in order to support
their statement that the electronic
controls are both restricted from
unauthorized access and limited to the
identified practically adjustable range.
We are proposing to apply the new
provisions in 40 CFR 1068.50 starting
with model year 2024. This proposed
implementation date would allow time
for updating EPA’s certification software
and procedures. Manufacturers would
continue to be required to meet existing
regulations related to adjustable
parameters before model year 2024
under this proposal. The proposed
provisions are intended to include only
modest changes for mechanically
controlled parameters. As described in
Section XII.2.i.b, engine manufacturers
have described their significant efforts
to limit unauthorized access to
electronically controlled parameters. We
therefore expect that manufacturers
would not need additional time beyond
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model year 2024 to comply with the
new provisions. We request comment
on whether this proposal provides
sufficient time to comply with all the
proposed provisions in 40 CFR 1068.50.
The proposed provisions in 40 CFR
1068.50 are not intended to limit the
tampering prohibition of 40 CFR
1068.101(b)(1) or the defeat device
prohibition of 40 CFR 1068.101(b)(2).
For example, it would be prohibited
tampering to bypass a manufacturer’s
stops. Similarly, software that reduces
the effectiveness of controls specified by
the manufacturer in the application for
certification would be a prohibited
defeat device. See proposed 40 CFR
1068.50(k).
If EPA discovers that someone
manufactures or installs a modified
ECM or reflashes an engine’s ECM in a
way that is not a certified configuration
represented in the application for
certification, those persons could be
held liable for violating the tampering
prohibition of 40 CFR 1068.101(b)(1) or
the defeat-device prohibition in 40 CFR
1068.101(b)(2). As we gather
information about cases where third
parties have successfully penetrated
ECM access restrictions, under our
proposed regulations the manufacturer
would be responsible in each
certification application for ensuring all
aspects of the manufacturer’s statements
regarding such adjustable parameters
are still appropriate and we may also
engage with the manufacturer to see if
there is need or opportunity to upgrade
future designs for better protection.
iii. Engine Inspections
EPA may want to inspect engines to
determine if they meet the proposed
specifications. These inspections could
be part of the certification process, or
we could inspect in-use engines after
certification. For example, we may
request a production line engine be sent
to an EPA designated lab for inspection
to test the limits of the adjustable
parameters as described in proposed 40
CFR 1068.50(d)(1).
iv. Right To Repair
Several states are pursuing legislative
initiatives to require engine
manufacturers and other companies to
make it easier for owners to repair or
modify products. As described in
Section IV.B.3, this proposed rule
includes several provisions intended to
improve or increase access to service
information for owners and mechanics.
Given the complexity of modern
engines, access to service information is
important to sustain the expectation that
engines and their emission controls will
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continue to work properly over their
operating life.
That objective does not extend to
engines to the extent they rely on
electronic controls to manage engine
operation to achieve the required level
of emission control. In fact, the
proposed approach to treat electronic
controls without adequately restricted
access as adjustable parameters is
intended specifically to prevent owners
and mechanics from being able to
modify those electronic controls to
allow in-use operation outside of the
practically adjustable range. Any state
regulation requiring manufacturers to
provide access to these controls would
be directly in conflict with the Clean Air
Act prohibition against tampering with
certified engines and the prohibition
against using defeat devices to
circumvent emission standards.
3. Exemptions for Engines, Vehicles,
and Equipment Under 40 CFR Part
1068, Subparts C and D
40 CFR part 1068, subparts C and D,
describe various exemption provisions
for engines, vehicles and equipment that
are subject to emission standards and
certification requirements. We are
proposing to amend several of these
exemption provisions. The following
paragraphs use the term engines to refer
generically to regulated engines,
vehicles and equipment.
The test exemption in 40 CFR
1068.210 applies for certificate holders
performing test programs ‘‘over a twoyear period’’. We are proposing to
remove this time limitation. We may
impose reasonable time limits on the
duration of the exemption for individual
engines under another existing
provision (40 CFR 1068.210(e)). Such
limitations may take the form of a
defined time period for manufacturers
to produce exempt engines, or a defined
time period for individual engines to
remain in exempt status. This
exemption applies for a wide range of
products and experience has shown that
circumstances may call for the
exemption to apply for longer than (or
less than) two years. We may therefore
continue to apply a two-year limit for
producing or using exempt engines
based on a case-specific assessment of
the need for the exemption. We could
alternatively identify a shorter or longer
exemption period based on the
circumstances for each requested
exemption. The exemption approval
could also allow test engines to operate
indefinitely, perhaps with additional
conditions on modifying the engine to
include software or hardware changes
that result from the test program or
other design improvements. This
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approach may be appropriate for
manufacturing one or more engines as
part of a pilot project to prove out
designs and calibrations for meeting
new emission standards. Separate
provisions apply for importing engines
under the testing exemption in 40 CFR
1068.325, which we discuss further later
in this section.
The display exemption in 40 CFR
1068.220 applies for using
noncompliant engines/equipment for
display purposes that are ‘‘in the
interest of a business or the general
public.’’ The regulation disallows the
display exemption for private use,
private collections, and any other
purposes we determine to be
inappropriate. We have been aware of
several cases involving displays we may
have considered to be in the interest of
the general public but they did not
qualify for the display exemption
because they were mostly for private
use. Experience has shown that it may
be difficult to distinguish private and
public displays. For example, private
collections are sometimes shared with
the general public. We are accordingly
proposing to preserve the fundamental
limitation of the display exemption to
cases involving the interest of a business
or the general public. We propose to
revise 40 CFR 1068.220 to no longer
categorically disallow the display
exemption for engines and vehicles
displayed for private use or for engines
in private collections. We propose to
retain the discretion to disallow the
display exemption for inappropriate
purposes. This would apply, for
example, if engines or vehicles from a
private collection will not be displayed
for the general public or for any
business interest. Consistent with
longstanding policy, such private
displays do not warrant an exemption
from emission standards.
The regulation defines provisions that
apply for ‘‘delegated assembly’’ of
aftertreatment and other components in
40 CFR 1068.261. Under the current
regulation, manufacturers must follow a
set of detailed requirements for shipping
partially complete engines to equipment
manufacturers to ensure that the
equipment manufacturer will fully
assemble the engine into a certified
configuration. A much simpler
requirement applies for engine
manufacturers that produce engines for
installation in equipment that they also
produce. Manufacturers have raised
questions about how these requirements
apply in the case of joint ventures,
subsidiary companies, and similar
business arrangements. We are
proposing to revise 40 CFR 1068.261(b)
through (d) to clarify that the simpler
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requirements for intra-company
shipments apply for engines shipped to
affiliated companies. Conversely, engine
manufacturers shipping partially
complete engines to any unaffiliated
company would need to meet the
additional requirements that apply for
inter-company shipments. We define
‘‘affiliated companies’’ in 40 CFR
1068.30.
The identical configuration
exemption in 40 CFR 1068.315(h)
allows for importation of uncertified
engines that are identical to engines that
have been certified. This might apply,
for example, for engines that meet both
European and U.S. emission standards
but were originally sold in Europe. We
are proposing to modify the regulatory
language from ‘‘identical’’ to ‘‘identical
in all material respects.’’ This change
allows for minor variation in engines/
equipment, such as the location of
mounting brackets, while continuing to
require that engines/equipment remain
identical to a certified configuration as
described in the manufacturer’s
application for certification.
The ancient engine/equipment
exemption in 40 CFR 1068.315(i)
includes an exemption for
nonconforming engines/equipment that
are at least 21 years old that are
substantially in their original
configuration. We originally adopted
these for nonroad spark-ignition engines
in 2002 to align with a similar
exemption that was in place for lightduty motor vehicles (67 FR 68242,
November 8, 2002). Now that part 1068
applies for a much wider range of
applications, many with very long
operating lives, it has become clear that
this exemption is no longer appropriate
for importing nonconforming engines.
Keeping the exemption would risk
compromising the integrity of current
standards to the extent importers misuse
this provision to import high-emitting
engines. This was not the original intent
of the exemption. We are therefore
proposing to remove the ancient engine/
equipment exemption. The identical
configuration exemption will continue
to be available to allow importation of
nonconforming engines/equipment that
continue to be in a configuration
corresponding to properly certified
engines.
The regulations at 40 CFR 1068.325
describe provisions that apply for
temporarily exempting engines/
equipment from certification
requirements. As noted in the
introduction to 40 CFR 1068.325, we
may ask U.S. Customs and Border
Protection (CBP) to require a specific
bond amount to make sure importers
comply with applicable requirements.
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We use the imports declaration form
(3520–21) to request CBP to require a
bond equal to the value of these
imported engines/equipment for
companies that are not certificate
holders. Several of the individual
paragraphs describing provisions that
apply for specific exemptions include a
separate statement requiring the
importer to post bond for these
products. We are proposing to remove
the reference to the bond requirement in
the individual paragraphs because the
introduction addresses the bonding
requirement broadly for all of 40 CFR
1068.325.
We are proposing to revise the
diplomatic or military exemption at 40
CFR 1068.325(e) to clarify that someone
qualifying for an exemption would
show written confirmation of being
qualified for the exemption to U.S.
Customs and Border Protection, not
EPA. This may involve authorization
from the U.S. State Department or a
copy of written orders for military duty
in the United States. Consistent with
current practice, EPA would not be
involved in the transaction of importing
these exempted products, except to the
extent that U.S. Customs and Border
Protection seeks input or clarification of
the requirements that apply.
The regulations at 40 CFR 1068.260(c)
currently include an exemption
allowing manufacturers to ship partially
complete engines between two of their
facilities. This may be necessary for
assembling engines in stages across
short distances. It might also involve
shipping engines across the country to
a different business unit under the same
corporate umbrella. The regulation at 40
CFR 1068.325(g) includes additional
provisions for cases involving
importation. Multi-national
corporations might also import partially
complete engines from outside the
United States to an assembly plant
inside the United States. We are
proposing to revise 40 CFR 1068.325(g)
to require that imported engines in this
scenario have a label that identifies the
name of the company and the regulatory
cite authorizing the exemption. This
would provide EPA and U.S. Customs
and Border Protection with essential
information to protect against parties
exploiting this provision to import
noncompliant engines without
authorization.
Most of the exemptions that allow
manufacturers to import uncertified
engines include labeling requirements
to identify the engine manufacturer and
the basis of the exemption. We are
proposing to add a general requirement
in 40 CFR 1068.301 to clarify that labels
are required on all exempted engines. In
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cases where there are no labeling
specifications for a given exemption, we
are proposing to create a default labeling
requirement to add a label for exempted
engines to identify the engine
manufacturer and the basis of the
exemption.
4. Other Amendments to 40 CFR Part
1068
We are proposing the following
additional amendments to 40 CFR Part
1068:
• Section 1068.1: Clarifying how part
1068 applies for older engines. This is
necessary for nonroad engines certified
to standards under 40 CFR parts 89, 90,
91, 92, and 94 because those emission
standards and regulatory provisions
have been removed from the CFR. These
amendments were inadvertently omitted
from the rule to remove those obsolete
parts.
• Section 1068.1: Clarifying how part
1068 applies for motor vehicles and
motor vehicle engines. Vehicles and
engines certified under part 86 are
subject to certain provisions in part
1068 as specified in part 86. Vehicles
and engines certified under parts 1036
and 1037 are subject to all the
provisions of part 1068. This correction
aligns with regulatory text adopted in
previous rulemakings.
• Section 1068.101(a): The
regulations at 40 CFR 1068.101(a) set
forth the prohibitions that apply for
engines and equipment that are subject
to EPA emission standards and
certification requirements. The
regulation includes at 40 CFR
1068.101(a)(2) a prohibition related to
reporting and recordkeeping
requirements. Section 1068.101(a)(3)
similarly includes a prohibition to
ensure that EPA inspectors have access
to test facilities. These prohibitions
derive from CAA section 208(a), which
applies the information and access
requirements to manufacturers ‘‘and
other persons subject to the
requirements of this part or part C.’’ The
very first provision of 40 CFR part 1068
at 40 CFR 1068.1(a) clearly makes the
provisions of part 1068 applicable ‘‘to
everyone with respect to the engine and
equipment categories as described in
this paragraph (a)[. . . .] including
owners, operators, parts manufacturers,
and persons performing maintenance’’.
However, the regulation in 40 CFR
1068.101(a) as written inadvertently
limits the prohibitions to manufacturers.
We are accordingly proposing to revise
the scope of the prohibitions in 40 CFR
1068.101(a) to apply to both
manufacturers and ‘‘other persons as
provided in 40 CFR 1068.1(a)’’ in accord
with those in CAA section 203(a).
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• Section 1068.101(b)(5): Removing
extraneous words.
• Section 1068.240(a): Removing
reference to paragraph (d) as an
alternative method of qualifying for the
replacement engine exemption.
Paragraph (d) only describes some
administrative provisions related to
labeling partially complete engines so it
is not correct to describe that as an
additional ‘‘approach for exempting’’
replacement engines.
• Section 1068.240(b) and (c): Adding
text to clarify that owners may retain
possession of old engines after installing
an exempt replacement engine. This is
intended to address a concern raised by
engine owners that they generally
expect to be able to continue to use a
replaced engine.939 Engine owners
stated that they expect to use the
replaced engine for either replacement
parts or continued use in a different
piece of equipment and were surprised
to learn that engine manufacturers were
insisting that the owner turn ownership
of the old engine to the engine
manufacturer. The existing regulation
disallows simply installing those
replaced engines in a different piece of
equipment, but destroying the engine
block and using the engine core as a
source of replacement parts is
acceptable under the existing regulation.
• Sections 1068.601 and 1068.630:
Adding provisions to establish
procedures for hearings related to an
EPA decision to approve maintenance
procedures associated with new
technology for heavy-duty highway
engines. As described in Section
IV.B.5.v, we are proposing to update
regulatory provisions related to engine
maintenance for heavy-duty highway
engines. Section XII.A.9 describes how
we may eventually extend those same
provisions for nonroad engines. The
provisions proposed in this rule include
a commitment for EPA to describe
approved maintenance for new
technology in a Federal Register notice,
along with an allowance for any
manufacturer to request a hearing to
object to EPA’s decision. The general
provisions related to hearing procedures
in 40 CFR part 1068, subpart G, cover
the maintenance-related hearing
procedures. We are proposing to amend
the regulation to provide examples of
the reasons aa manufacturer may
request a hearing, including if a
manufacturer believes certain EPA
decisions may cause harm to its
competitive position, and to add
detailed specifications for requesting
939 Email exchange regarding replacement
engines, August 2020, Docket EPA–HQ–OAR–
2019–0055.
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and administering such a hearing for
maintenance-related decisions for
heavy-duty highway engines.
5. Engine and Vehicle Testing
Procedures (40 CFR Parts 1036, 1037,
1065 and 1066)
The regulations in 40 CFR part 1036,
subpart F, 40 CFR part 1037, subpart F,
and 40 CFR parts 1065 and 1066
describe emission measurement
procedures that apply broadly across
EPA’s emission control programs for
engines, vehicles, and equipment. This
rule includes several proposed
amendments to these regulations.
We are proposing to delete the hybrid
engine test procedure in 40 CFR
1036.525 as it was applicable only for
model year 2014 to 2020 engines and
has been replaced with the hybrid
powertrain test procedure for model
2021 and later engines in 40 CFR
1037.550.
We are proposing updates to the
engine mapping test procedure in 40
CFR 1065.510. To generate duty cycles
for each engine configuration, engine
manufacturers identify the maximum
brake torque versus engine speed using
the engine mapping procedures of 40
CFR 1065.510. The measured torque
values are intended to represent the
maximum torque the engine can achieve
under fully warmed-up operation when
using the fuel grade recommended by
the manufacturer across the range of
engine speeds expected in real-world
conditions. Historically, the mapping
procedure required the engine to
stabilize at discrete engine speed points
ranging from idle to the electronically
limited highest RPM before recording
the peak engine torque values at any
given speed. We adopted a provision in
40 CFR 1065.510(b)(5)(ii) that allows
manufacturers to perform a transient
sweep from idle to maximum rated
speed, which requires less time than
stabilizing at each measurement point.
The proposed updates to the engine
mapping test procedure in 40 CFR
1065.510 are intended to ensure the
resulting engine map achieves its
intended purpose. The current test
procedure is intended to generate a
‘‘torque curve’’ that represents the peak
torque at any specific engine speed
point. The transient sweep from idle to
maximum rated speed can create engine
conditions that trigger electronic control
features on modern heavy-duty sparkignition engines that result in lowerthan-peak torque levels. Engine control
features that can cause variability in the
maximum torque levels include spark
advance, fuel-air ratio, and variable
valve timing that temporarily alter
torque levels to meet supplemental
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goals (such as torque management for
transmissions shifts).940 If the engine
map does not capture the true maximum
torque, the duty cycles generated using
the map may not accurately recreate the
highest-load conditions that could lead
to higher emissions in the real-world.
We are proposing to update 40 CFR
1065.510(b)(5)(ii) to require that the
torque curve established during the
mapping procedure represent the
highest torque level possible when
using the manufacturer’s recommended
fuel grade. Specifically, we are
proposing to require manufacturers to
disable electronic controls or other
auxiliary emission control devices if
they are of a transient nature and impact
peak torque during the engine mapping
procedure.941 Manufacturers would
continue to implement their engine
control during the duty cycle tests,
enabling their engines to react to the test
conditions as they would in real world
operation. The proposed changes to the
mapping procedure would ensure the
test duty cycle appropriately represents
torque output and emissions during
high-load and transient conditions.
There may be other ways to update
the mapping procedure to ensure
maximum torque, such as a change to
the order or duration of the torque
measurement points. We seek comment,
including relevant data, on the proposed
procedure update as well as other
approaches we should consider.
This rule includes the following
additional proposed amendments to 40
CFR parts 1065 and 1066:
• Sections 1065.301 and 1065.1001:
Revising NIST-traceability requirements
to allow the use of international
standards recognized by the CIPM
Mutual Recognition Arrangement
without prior EPA approval. The
current regulation allows us to approve
international standards that are not
NIST-traceable, but this was intended
only to accommodate laboratories in
other countries that meet CIPM
requirements instead of following NISTtraceable protocols. With this approach
there would no longer be any need for
a separate approval process for using
international standards that are not
NIST-traceable. NIST-traceable
standards are traceable to the
International System of Units (SI) as
specified in NIST Technical Note 1297,
which is referenced in the definition of
940 These AECDS are typically electronic controls
that are timer-based and initiated for a set duration.
In a transient test, measurements are taken
continuously, and the controls remain engaged; the
same controls would ‘‘time out’’ if each
measurement was taken at stabilized conditions.
941 These electronic controls would be reported as
an AECD using 40 CFR 1036.205(b).
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NIST-traceable in 40 CFR part 1065.
This same traceability to the
International System of Units is
required of standards recognized by the
CIPM Mutual Recognition Arrangement,
thus putting them on par with NISTtraceable standards.
• Section 1065.298: Proposing a new
40 CFR 1065.298 to codify the in-use
particulate matter (PM) measurement
method that augments real-time PM
measurement with gravimetric PM filter
measurement for field-testing analysis.
This method has been approved for use
for over 10 years as an alternative
method under 40 CFR 1065.10 and
1065.12.
• Section 1065.410: Clarifying that
manufacturers may inspect engines
using electronic tools to monitor engine
performance. For example, this may
apply for OBD signals, onboard health
monitors, and other prognostic tools
manufacturers incorporate into their
engine designs. As described in the
current regulation, inspection tools are
limited to those that are available in the
marketplace. This prevents engine
manufacturers from handling a test
engine more carefully than what would
be expected with in-use engines.
Extending that principle to inspection
with electronic tools, we propose to
limit the use of those inspections to
include only information that can be
accessed without needing specialized
equipment.
• Section 1065.650(c)(6): Adding an
allowance to determine nonmethane
nonethane hydrocarbon (NMNEHC) for
engines fueled with natural gas as 1.0
times the corrected mass of NMHC if the
test fuel has 0.010 mol/mol of ethane or
more. This may result in a higher
reported NMNEHC emission value. The
engine manufacturer may use this
method if reducing test burden is more
important than the potential for a
slightly higher reported emission value.
• Section 1065.720: Removing the test
fuel specification related to volatility
residue for liquefied petroleum gas. The
identified reference procedure, ASTM
D1837, has been withdrawn, at least in
part, due to limited availability of
mercury thermometers. There is no
apparent replacement for ASTM D1837.
Rather than proposing an alternative
specification for volatility residue, we
would instead rely on the existing
residual matter specification based on
the measurement procedure in ASTM
D2158. This alternative specification
should adequately address concerns
about nonvolatile impurities in the test
fuel.
• Section 1065.910(b): Adding a
requirement to locate the PEMS during
field testing in an area that minimizes
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the effects of ambient temperature
changes, electromagnetic radiation,
shock, and vibration. This may involve
putting the PEMS in an environmental
enclosure to reduce the effect of these
parameters. We are also proposing to
remove (1) the recommendation to
install the PEMS in the passenger
compartment because that does not
necessarily lead to better mitigation of
temperature effects as the cab
temperature can vary during vehicle
soaks, (2) ambient pressure as a
parameter to minimize as there are no
known pressure effects on PEMS, and
(3) ambient hydrocarbon as a parameter
because it is more of a PEMS design
issue that is handled with an activated
carbon filter on the burner air inlet,
which is already covered in 40 CFR
1065.915(c).
• Section 1065.920: Broadening the
PEMS calibration and verification
requirements to make them applicable
to the new emission measurement bin
structure being proposed in 40 CFR part
1036. The verification is now generic to
verifications for both NTE and binned
windows where you acquire a shiftday’s worth of data over 6 to 9 hours
and then process the data as you would
for an in-use test (either NTE or binned
windows) and compare the performance
of the PEMS to the lab-based
measurement system.
• Section 1065.935(d): Updating the
zero and span verification requirements
to include new provisions for the
emission measurement bin structure
being proposed in 40 CFR part 1036 and
retaining the current requirements for
NTE testing only. The procedure now
includes the requirement to perform
zero-verifications at least hourly using
purified air. Span verifications must be
performed at the end of the shift-day or
more frequently based on the PEMS
manufacturer’s recommendation or good
engineering judgment.
• Section 1065.935(g)(6): Adding a
new paragraph to include new drift
limits instead of those in 40 CFR
1065.550 for the emission measurement
bin structure being proposed in 40 CFR
part 1036. The analyzer zero drift limit
between the hourly or more frequent
zero verifications is 2.5 ppm, while the
limit over the entire shift-day (or more
frequently if you perform zeroadjustments) is 10 ppm. The analyzer
span drift limit between the beginning
and end of the shift-day or more
frequent span verification(s) or
adjustment(s) must be within ±4 percent
of the measured span value.
• Sections 1065.1123, 1065.1125, and
1065.1127: Adding new regulatory
sections to migrate the smoke test
procedure in 40 CFR part 86, subpart I,
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into 40 CFR part 1065. This would
provide a common location for the test
procedure and analyzer requirements
for all parts that still require smoke
measurement with the exception of
locomotive testing. The locomotive test
procedure would continue to reside in
40 CFR part 1033, subpart F, as it is
specific to locomotive testing and
operation at specific notches. No
updates were made to the procedure
that would affect analyzer requirements
and setup or how a laboratory would
report test results. For all engines
required to carry out smoke testing,
other than locomotive engines, we are
proposing to update operation at curb
idle speed to warm idle speed and rated
speed to maximum test speed. We
believe this proposed change will not
adversely affect the acceleration and
lugging operation modes of the test and
this update will now make smoke
testing consistent with all other enginebased testing that now use warm idle
speed and maximum test speed.
• Part 1066, subpart D: Referencing
an updated version of SAE J2263 for
coastdown measurements. The updated
standard incorporates EPA guidance for
vehicles certified under 40 CFR part 86,
subpart S.942 The updated version of the
test method also reduces the wind speed
allowed for performing measurements,
allows for adding ballast to vehicles if
needed, and adds clarifying procedures
for testing on oval tracks. These changes
align with current practice for light-duty
vehicles, and the changes would have
no substantial effect for measurements
with heavy-duty vehicles. We are
therefore proposing to apply the
updated version of SAE J2263 for all
light-duty and heavy-duty vehicles.
• Section 1066.420: Adding the
existing 40 CFR 86.140–94 requirement
to zero and span calibrate the
hydrocarbon analyzer by overflowing
the zero and span gas at the
hydrocarbon sampling system probe
inlet during analyzer calibration when
testing vehicles that are 14,000 GVWR
or less. This requirement was
inadvertently missed during the
migration of the light-duty test
procedures to 40 CFR part 1066.
• Section 1066.831: Removing the
reference to 40 CFR part 1065 regarding
how to measure THC emissions, as the
method for measuring THC emission is
already covered in 40 CFR part 1066,
subparts B and E.
This rule includes additional
proposed amendments that are regarded
as clarifications in the following
942 ‘‘Determination and Use of Vehicle Road-Load
Force and Dynamometer Settings’’, EPA Guidance
Document CD–15–04, February 23, 2015.
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sections of 40 CFR parts 1036, 1037,
1065, and 1066:
40 CFR 1036.501, 1036.503, 1036.505,
1036.510, 1036.527, 1036.530, 1036.535,
1036.540, and 1036.543; 40 CFR
1037.320, 1037.510, 1037.515, 1037.520,
1037.534, 1037.540, 1037.550, 1037.551,
1037.555, 1037.601, 1037.615, and
1037.725; 40 CFR 1065.1, 1065.5,
1065.10, 1065.12, 1065.140, 1065.190,
1065.210, 1065.284, 1065.301, 1065.305,
1065.307, 1065.308, 1065.309, 1065.315,
1065.320, 1065.325, 1065.330, 1065.345,
1065.350, 1065.410, 1065.501, 1065.510,
1065.512, 1065,514, 1065.545, 1065.610,
1065.650, 1065.655, 1065.660, 1065.667,
1065.680, 1065.695, 1065.715, 1065.720,
1065.790, 1065.901, 1065.915, 1065.920,
1065.1001, and 1065.1005; and 40 CFR
1066.110, 1066.220, 1066.415, 1066.710,
1066.815, 1066.835, 1066.845,
1066.1001, and 1066.1005.
6. Vanadium-Based SCR Catalysts
In certain diesel engine applications
vanadium-based SCR catalysts may
provide a performance and cost
advantage over other types of catalysts.
However, vanadium material can
sublime from the catalyst in the
presence of high exhaust gas
temperatures.943 Sublimation of
vanadium catalyst material leads to
reduced NOX conversion efficiency of
the catalyst and possible exposure of the
public to vanadium emissions. In 2016
EPA provided certification guidance to
manufacturers of diesel engines
equipped with vanadium-based SCR
catalysts (‘‘2016 guidance’’).944 The
certification guidance clarified EPA’s
expectations for manufacturers using
vanadium-based SCR catalysts and
provided our views and
recommendations on reasonable steps
manufacturers could take to protect
against excessive loss of vanadium from
these SCR systems. We are now
proposing to codify these provisions as
regulatory requirements for using
vanadium-based SCR catalysts. We
propose to adopt these requirements for
all types of diesel engines. The
proposed regulatory provisions are
consistent with the 2016 guidance and
would begin to apply when the final
rule becomes effective. To make this
effective immediately for all current and
future MY diesel engines, we are
proposing to update 40 CFR 86.007–11
(to cover HD engines through MY 2026)
to reference the new 40 CFR
1036.115(g)(2) which contains this
943 The temperature at which vanadium
sublimation occurs varies by engine and catalyst
and is generally 550° C or higher.
944 ‘‘Certification of Diesel Engines Equipped with
Vanadium-based SCR Catalyst’’, EPA guidance
document CD–16–09, June 13, 2016.
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requirement. We request comment on
any additional time needed by
manufacturers to comply with the
proposed requirements.
Specifically, we are proposing that
manufacturers of heavy-duty diesel
engines equipped with vanadium-based
SCR catalysts determine vanadium
sublimation temperatures and thermal
management strategies and include
documentation in their certification
applications. EPA would use the
information submitted by manufacturers
in its evaluation of a manufacturer’s
engine and aftertreatment design as part
of its application for certification.
In their certification applications,
engine manufacturers would be required
to provide information identifying the
vanadium sublimation temperature
threshold for the specific catalyst
product being used. To identify the
vanadium sublimation temperature,
manufacturers would be required to use
the vanadium sublimation sampling and
analytical test method identified in the
2016 guidance.945 Manufacturers also
would be required to identify their
thermal management strategy for
preventing the vanadium sublimation
temperature from being exceeded. In
addition, manufacturers would be
required to identify how their thermal
management strategy will protect the
catalyst in the event of high temperature
exotherms resulting from upstream
engine component failures, as well as
exotherms resulting from hydrocarbon
buildup during normal engine
operation. EPA would expect to approve
applications that include thermal
management strategies that prevent
exhaust gas temperatures from
exceeding the sublimation temperature
threshold (i.e., the temperature below
which vanadium emissions are less than
the method detection limit in the test
method proposed to be included in 40
CFR part 1065, subpart L).
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7. ULSD-Related Exemption for Guam
EPA’s in-use fuel requirements at 40
CFR part 1090 include an exemption
from the 15-ppm sulfur standard for
Guam, American Samoa, and the
Commonwealth of the Northern Mariana
Islands (40 CFR 1090.620). Diesel fuel
meeting the 15-ppm standard is known
as ultra-low sulfur diesel or ULSD.
EPA’s emission standards for highway
and nonroad diesel engines generally
involves SCR as a control technology.
The durability of SCR systems depends
on the use of fuel meeting the 15-ppm
945 EPA is proposing to codify the test method in
CD–16–09 in 40 CFR part 1065, subpart L; 40 CFR
1065.12 describes the process for approving
alternative test procedures.
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ULSD standard, so we adopted a
corresponding exemption from the most
stringent emission standards for engines
used in these three territories (see 40
CFR 86.007–11(f) for heavy-duty
highway engines and 40 CFR 1039.655
for land-based nonroad diesel engines).
Guam has in the meantime adopted
rules requiring the 15-ppm sulfur
standard for in-use diesel fuel for both
highway and nonroad engines and
vehicles. As a result, there is no longer
a reason to keep the exemption from
emission standards for engines used in
Guam. We are therefore proposing to
remove the exemption for these engines
in Guam. Since there is no question of
feasibility or other issues related to
availability of certified engines for
Guam, we are proposing to remove the
exemption upon the effective date of the
final rule, which we anticipate as late in
2022 or early in 2023. We request
comment on the need for lead time or
any other transitional provisions related
to removing the exemption.
We are not proposing to remove the
exemption from American Samoa and
the Northern Mariana Islands at this
time as we are not aware of the adoption
of ULSD requirements in those
territories. We seek comment on the
status of the use of ULSD in American
Samoa and the Northern Mariana
Islands.
We are also proposing to clarify that
the exemption for land-based nonroad
diesel engines at 40 CFR 1039.655
applies only for engines at or above 56
kW. Smaller engines are not subject to
NOX standards that would lead
manufacturers to use SCR or other
sulfur-sensitive technologies, so we
would not expect anyone to be using
this exemption for engines below 56 kW
in any area where the exemption
applies. We intend to revisit the
exemption from the 15-ppm ULSD
standard for diesel fuel in Guam under
40 CFR part 1090 in a future action.
Removal of exemption for diesel fuel in
Guam would likely involve new or
revised regulatory provisions for parties
that make, distribute, and sell diesel
fuel in Guam such as additional
reporting, recordkeeping, and other
compliance-related provisions.
8. Deterioration Factors for Certifying
Nonroad Engines
Section IV describes a proposed
approach for manufacturers of heavyduty highway engines to establish
deterioration factors (DFs) based on
bench-aged aftertreatment in
combination with a plan for testing inuse engines to verify that the original
deterioration factor properly predicts an
engine’s emission levels at the end of
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the useful life. As described in Section
IV.F, we are proposing the new
approach for establishing deterioration
factors to take advantage of available
techniques for bench-aging
aftertreatment devices to streamline the
certification and product-development
timeline. The leaner up-front testing is
complemented by measurements from
in-use engines to verify that the original
deterioration factors are still appropriate
for certifying engines in later model
years.
This same dynamic applies for
nonroad applications. We are therefore
proposing to allow manufacturers of all
types of nonroad diesel engines and
manufacturers of land-based nonroad
spark-ignition engines above 19 kW to
use these same procedures to establish
and verify DFs. These proposed
provisions would apply for 40 CFR parts
1033, 1039, 1042, and 1048. We are not
proposing any changes to the existing
certification and durability procedures
for certifying these engines for those
who choose not to rely on the proposed
provisions with bench-aged
aftertreatment.
Most of the DF verification
procedures proposed for heavy-duty
highway engines apply equally for
nonroad engines, but unique aspects of
each certification program call for
making the following adjustments:
• Marine and land-based nonroad
diesel engines are subject to not-toexceed standards and corresponding test
procedures that would continue to
apply instead of the in-use measurement
protocols proposed in this rule for
heavy-duty highway engines.
• Land-based nonroad spark-ignition
engines above 19 kW (Large SI engines)
are subject to field-testing standards and
corresponding test procedures that
would continue to apply instead of the
in-use measurement protocols proposed
in this rule for heavy-duty highway
engines.
• Locomotives are not subject to offcycle emission standards or emission
measurement procedures that apply
during normal in-use operation.
However, manufacturers can perform in
situ testing on in-use locomotives that
meets all the specifications for
certification testing in a laboratory. This
allows for testing in-use engines to
verify that deterioration factors based on
bench-aged aftertreatment devices are
appropriate for predicting full-life
emissions.
• Each type of nonroad diesel engine
already has sector-specific methods for
calculating infrequent regeneration
adjustment factors.
We are not proposing to allow this
approach for certifying recreational
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vehicles, land-based nonroad sparkignition engines at or below 19 kW, or
marine spark-ignition engines. These
engines are generally subject to
certification of a useful life that is much
shorter than the values that apply for
the types of engines for which we are
proposing to allow the new DF
verification procedures. Many nonroad
spark-ignition engines are also certified
without aftertreatment. As a result, it is
not clear that there would be any
potential for manufacturers of these
other types of engines to find a benefit
of using the proposed DF verification
procedures.
We request comment on this proposed
alternative for establishing and verifying
deterioration factors for the identified
nonroad engines. We also request
comment on the adjustments proposed
for the identified engine types, and on
extending the DF verification protocol
to the other nonroad spark-ignition
applications.
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9. Serviceability, Allowable
Maintenance, and Hearing Procedures
Section IV describes how we are
proposing to update maintenancerelated specifications for heavy-duty
highway engines. This includes changes
to require manufacturers to comply with
emission standards based on less
frequent critical emission-related
maintenance and to provide greater
access to servicing information on the
engine’s emission control information
label and in the owners manual. The
proposal also includes substantial
changes to modernize the description
and organization of the maintenance
specifications as part of the overall
migration of regulatory provisions from
40 CFR part 86 to 40 CFR part 1036.
Many of these structural changes are
intended to align with analogous
provisions already adopted for the
various nonroad sectors, but the
proposal includes several things that
depart from those other regulations.
We are not proposing to make changes
to maintenance-related specifications
for nonroad engines or equipment.
However, we will likely propose
amendments in a future rulemaking to
align nonroad regulations with many of
the maintenance-related provisions we
adopt in this rule. As a result, we
encourage commenters to review this
proposed rule with consideration of the
potential for these maintenance-related
provisions to apply in the future for
each of the nonroad sectors as
appropriate.
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B. Heavy-Duty Highway Engine and
Vehicle Emission Standards (40 CFR
Parts 1036 and 1037)
1. Timing of Annual Reports
We are proposing to simplify annual
reporting requirements to account for
the extensive information submissions
related to the greenhouse gas emission
standards. Vehicle manufacturers are
required to report on GEM results and
production volumes for thousands of
distinct vehicle configurations at the
end of the model year to show that
emission credits related to calculated
average CO2 emission rates are sufficient
to comply with standards. The
regulation currently requires an interim
end-of-year report by March 31 and a
final report by September 30 (see 40
CFR 1037.730). This same schedule is
typical for documentation related to
emission credits for various types of
nonroad engines and vehicles. In
contrast to those nonroad programs,
compliance with the heavy-duty
highway CO2 emission standards relies
on a detailed assessment of GEM results
and corresponding production volumes
to determine all the necessary credit
calculations for the model year. We
propose to modify the regulation at 40
CFR 1037.730 to no longer require the
interim end-of-year report, because we
have observed that manufacturers need
more time to complete their effort to
fully document their compliance for the
model year and we believe the interim
end-of-year report is unnecessary for
heavy-duty vehicles. The regulation
allows us to waive this interim report,
and we have routinely approved such
requests. We are not proposing any
change to the final report due in
September and would continue to rely
on that final report to evaluate
compliance with standards.
Engine manufacturers generate and
use emission credits based on
production volumes that correspond to
the vehicle production. As a result, it is
beneficial for both EPA and engine
manufacturers to align the emission
credit reporting requirements for
engines and vehicles. We are therefore
proposing to revise 40 CFR 1036.730 to
also omit the interim end-of-year report
and instead rely only on the final report
submitted by September 30 following
each model year. In addition, the
regulations at 40 CFR 1036.250 and
1037.250 currently specify that engine
and vehicle manufacturers must report
their production volumes within 90
days after the end of the model year. For
the same reasons given for modifying
the schedule for credit reports, we
propose to align this production
reporting with the final ABT report,
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requiring manufacturers to report their
production volumes also by September
30 following the end of the model year.
These proposed changes address a
comment by the Truck and Engine
Manufacturers Association in a recent
rulemaking.946
2. Warranty Period for Medium HDV
With Spark-Ignition Engines
In the HD GHG Phase 2 final rule, we
set a vehicle-based warranty period for
the Medium HDV service class to five
years or 100,000 miles for 2021 and later
model years (81 FR 73478, October 25,
2016), which represents an increase in
the warranty period for Class 6 through
Class 8 heavy-duty vehicles with sparkignition engines.947 These warranty
provisions apply for both evaporative
and refueling emission standards in 40
CFR 1037.103 and for greenhouse gas
standards in 40 CFR 1037.105.
The Medium HDV warranty period
differs from the warranty periods
associated with some engines that may
be certified for use in those vehicles.
Compression-ignition engines from the
‘‘Light HDE’’ primary intended service
class and all spark-ignition engines
certified to GHG standards under 40
CFR 1036.108 are subject to warranty
requirements for five years or 50,000
miles (40 CFR 1036.120). We request
comment on whether to revise the
warranty provisions in 40 CFR 1037.120
to include a warranty period of five
years or 50,000 miles for Medium HDV
with compression-ignition engines from
the ‘‘Light HDE’’ primary intended
service class or with spark-ignition
engines to be consistent with the GHG
warranty periods for those engines.
In Section IV.B, we propose to
increase the warranty periods for
engines certified to model year 2027 and
later criteria pollutant standards. Under
proposed 40 CFR 1036.150(w), those
longer warranty periods would not
apply for engine technologies that are
limited to controlling greenhouse gas
emissions, but we are not aware of any
current or projected technologies that
would qualify as being dedicated to
meeting GHG standards. We request
comment on whether to instead align all
warranty periods that apply for engine
technologies, irrespective of the
emissions they are designed to control,
with the warranty periods that we
finalize for criteria pollutant emission
control.
For model years 2027 and later, we
recognize that our proposed engine
946 ‘‘Comments of the Truck and Engine
Manufacturers Association’’ for Docket EPA–HQ–
OAR–2019–0307, June 26, 2020.
947 This vehicle service class is defined in 40 CFR
1037.140(g)(3).
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warranty periods would differ from the
vehicle warranty periods described in
this section. All the proposed engine
warranties are longer than the warranty
periods under consideration for heavyduty vehicles. We request comment on
whether these misaligned warranties
may pose a problem for certification or
implementation.
3. Scope and Timing for Amending
Applications for Certification
Engines must be produced in a
certified configuration to be covered by
the certificate of conformity.
Manufacturers routinely need to amend
their applications for certification
during the model year to reflect ongoing
product development. These
amendments may involve new
configurations or improvements to
existing configurations. The current
regulations describe how manufacturers
can make these amendments in a way
that allow them to comply with the
general requirement to produce engines
that are in a certified configuration (see
40 CFR 1036.225 and 1037.225). We
generally refer to these amendments as
running changes. Manufacturers apply
these running changes to new engines
they continue to build during the model
year. Applying these running changes to
engines that have already been
produced is referred to as a ‘‘field fix’’.
We have provided ‘‘field-fix’’ guidance
since the earliest days of EPA emission
standards.948
We recently adopted regulatory
provisions in 40 CFR parts 1036 and
1037 to describe how manufacturers
may modify engines as reflected in the
modified application for certification,
which included essential elements of
the 1975 field-fix guidance (80 FR
73478, October 25, 2016).
There is also a related field-fix
question of how to allow for design
changes to produced engines (before or
after initial shipment) that the
manufacturer identifies after the end of
the model year. The preamble for that
recent final rule explained that the
regulatory provisions also included how
manufacturers may amend an
application for certification after the end
of the model year to support intended
modifications to in-use engines.
After further consideration, we are
proposing to revise 40 CFR 1036.225
and 1037.225 to limit manufacturers to
having the ability to amend an
application for certification only during
the production period represented by
the model year. These proposed
948 ‘‘Field
Fixes Related to Emission ControlRelated Components,’’ EPA Advisory Circular,
March 17, 1975.
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revisions would become effective upon
the effective date of the final rule, if
adopted. Manufacturers would continue
to be able to apply field fixes to engines
they have already produced if those
engine modifications are consistent with
the amended application for
certification.
The process for amending
applications for certification under
proposed 40 CFR 1036.225 and
1037.225 would not apply to field fixes
that manufacturers identify after the end
of the model year. Like our approach in
other standard-setting parts for nonroad
applications, we would refer
manufacturers to the 1975 field-fix
guidance for recommendations on how
to approach design changes after the
end of the model year. EPA’s
certification software is already set up to
accommodate manufacturers that
submit documentation for field fixes
related to engine families from earlier
model years. We believe this approach
is effective, and it involves less burden
for EPA implementation than allowing
manufacturers to amend their
application for certification after the end
of the model year.
We request comment on the proposed
regulations for amending applications
for certification and field-fixes within
the model year for a given engine
family.
We expect to propose to adopt further
regulatory provisions in a future
rulemaking to update and clarify
implementation of the field-fix policy
for design changes that occur after the
end of the model year. We expect that
rulemaking to include consideration of
such provisions for all types of highway
and nonroad engines and vehicles.
4. Alternate Standards for Specialty
Vehicles
The final rule adopting HD GHG
Phase 2 standards for heavy-duty
highway engines and vehicles included
provisions allowing limited numbers of
specialty motor vehicles to have engines
meeting alternate standards derived
from EPA’s nonroad engine programs
(80 FR 73478, October 25, 2016). The
provisions applied for amphibious
vehicles, vehicles with maximum
operating speed of 45 mph or less, and
all-terrain vehicles with portal axles.
The provisions also apply for hybrid
vehicles with engines that provide
energy for a Rechargeable Energy
Storage System, but only through model
year 2027.
We continue to recognize the need for
and benefit of alternate standards that
address limitations associated with
specialty vehicles. We are therefore
proposing to migrate these alternate
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standards from 40 CFR 86.007–11 and
86.008–10 into 40 CFR 1036.605
without modification. At the same time,
we are mindful of two important
regulatory and technological factors that
will cause us to potentially revise the
alternate standards. First, certifying
based on powertrain testing addresses
the testing limitations associated with
nonstandard power configurations.
Second, emission control technologies
may support more stringent alternate
emission standards than the current
nonroad engine standards. Furthermore,
CARB has not adopted that same
approach to apply alternate standards
for specialty vehicles and we are
unaware of manufacturers certifying any
of these types of specialty vehicles to
the full engine and vehicle standards.
We may therefore consider revising the
alternate standards, or discontinuing the
alternate standards entirely. We are also
considering whether to sunset the
provisions for hybrid vehicles at the end
of model year 2026 to align with the
new standards that will start in model
year 2027. We have prepared a
memorandum that further explores
these technological and regulatory
issues, with a discussion of a range of
possible options that we are
considering.949 We request comment on
all these potential changes to the
provisions related to alternate standards
for specialty vehicles. We might make
those changes in this rule or in a future
rule.
5. Additional Amendments
We are proposing to revise the
regulatory text in 40 CFR parts 1036 and
1037 to describe units for tire rolling
resistance as newtons per kilonewton
(N/kN) instead of kg/tonne. SAE J2452
treats these as interchangeable units, but
ISO 28580, which we incorporated by
reference at 40 CFR 1037.810,
establishes N/kN as the appropriate
units for measuring rolling resistance.
Since the units in the numerator and
denominator cancel each other out
either way, this change in units has no
effect on the numerical values identified
in the regulation or on data submitted
by manufacturers.
The regulation at 40 CFR 1037.115(e)
describes how manufacturers
demonstrate that they meet
requirements related to air conditioning
leakage. Paragraph (e) allows for
alternative demonstration methods
where the specified method is
impossible or impractical, but limits
949 Stout, Alan. Memorandum to Docket EPA–
HQ–OAR–2019–0055. ‘‘Draft Amendments Related
to Alternate Engine Standards for Specialty
Vehicles’’. January 31, 2022.
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that alternative to systems with capacity
above 3000 grams of refrigerant. We
recognize alternative demonstrations
may also be necessary for systems with
smaller capacity and are therefore
proposing to remove this qualifying
criterion. The proposed change is also
consistent with changes that CARB has
made as part of the Omnibus rule.950
The SET duty cycle table in 40 CFR
86.1362 contains the engine speed and
load as well as vehicle speed and road
grade to carry out either engine or
powertrain testing. The table contains
two errors in the vehicle speed column
for modes 1a and 14. The vehicle speed
is set to ‘‘warm idle speed’’ in the table,
which is an engine test set point. Since
this is an idle mode and the vehicle is
not moving, the vehicle speeds should
be set to 0 mi/hr. This correction will
have no effect on how powertrain
testing over this duty cycle is carried
out.
We are proposing to correct a typo in
40 CFR 1036.235(c)(5)(iv)(C) regarding
EPA’s confirmatory testing of a
manufacturer’s fuel map for
demonstrating compliance with
greenhouse gas emission standards. We
propose to update the ‘‘greater than or
equal to’’ to ‘‘at or below’’ to be
consistent with the related interim
provision in 40 CFR 1036.150(q). The
intent of the EPA testing is to confirm
that the manufacturer-declared value is
at or below EPA’s measured values.
We are proposing to clarify that
‘‘mixed-use vehicles’’ qualify for
alternate standards under 40 CFR
1037.105(h) if they meet any one of the
criteria specified in 40 CFR
1037.631(a)(1) or (2). In contrast,
vehicles meeting the criterion in 40 CFR
1037.631(a)(1) and at least one of the
criteria in 40 CFR 1037.631(a)(2)
automatically qualify as being exempt
from GHG standards under 40 CFR part
1037.
C. Fuel Dispensing Rates for Heavy-Duty
Vehicles (40 CFR Parts 80 and 1090)
EPA adopted a regulation limiting the
fuel dispensing rate to a maximum of 10
gallons per minute for gasoline
dispensed into motor vehicles (58 FR
16002, March 24, 1993). The dispensing
limit corresponded with the test
procedure for vehicle manufacturers to
demonstrate compliance with a
refueling spitback standard adopted in
the same final rule. Spitback involves a
spray of liquid fuel during a refueling
950 California Air Resources Board, ‘‘Appendix B–
3 Proposed 30-Day Modifications to the Greenhouse
Gas Test Procedures’’, May 5, 2021, Available
online: https://ww2.arb.ca.gov/sites/default/files/
barcu/regact/2020/hdomnibuslownox/
30dayappb3.pdf, page 20.
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event if the vehicle cannot
accommodate the flow of fuel into the
fuel tank. The spitback standard applied
only for vehicles at or below 14,000
pounds GVWR, so we provided an
exemption from the dispensing limit for
dispensing pumps dedicated
exclusively to heavy-duty vehicles (see
40 CFR 80.22(j) and 1090.1550(b)). Just
like for spitback testing with vehicles at
or below 14,000 pounds GVWR,
vehicles designed with onboard
refueling vapor recovery systems
depend on a reliable maximum
dispensing rate to manage vapor flow
into the carbon canister.
Now that we are proposing a
requirement for all gasoline-fueled
heavy-duty highway vehicle
manufacturers to comply with refueling
standards, it is no longer appropriate to
preserve the exemption from the
dispensing rate limit for dispensing
pumps dedicated exclusively to heavyduty vehicles. Retail stations and fleets
rarely have dispensing pumps that are
dedicated to heavy-duty vehicles. Since
there are no concerns of feasibility or
other issues related to meeting the 10
gallon per minute dispensing limit, we
are proposing to remove the exemption
upon the effective date of the final rule.
We request comment on allowing
additional lead time for any legacy
installations that continue to have
higher dispensing rates for gasolinefueled heavy-duty vehicles. We expect
few such cases. This may occur, for
example, with a remaining fleet of
gasoline-fueled school buses or with
farms that have refueling capabilities for
delivery trucks along with nonroad
implements.
We note that the proposed dispensing
rate limits relate only to gasoline-fueled
motor vehicles. There is no rate
restriction on dispensing diesel fuel into
motor vehicles, or on dispensing any
kind of fuel into aircraft, marine vessels,
other nonroad equipment, or portable or
permanently installed storage tanks. We
are also not proposing new dispensing
rate limits for these fuels in this action.
D. Refueling Interface for Motor
Vehicles (40 CFR Parts 80 and 1090)
EPA first adopted a requirement for
new gasoline-fueled cars and trucks to
have filler necks fitted with a limiting
orifice to prevent fueling with leaded
fuel (38 FR 26450, Sept. 21, 1973). This
purpose became obsolete when leaded
gasoline was disallowed as a fuel for
motor vehicles starting January 1, 1996.
The requirement has nevertheless
endured, perhaps to accommodate Stage
II refueling controls at retail stations or
to ensure compatibility with onboard
refueling vapor recovery systems.
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In 2020, as part of a broader effort to
streamline fuel regulations, EPA
proposed to migrate in-use fuel
regulations from 40 CFR part 80 to 40
CFR part 1090 (85 FR 29034, May 14,
2020). Since the requirements related to
vehicle-refueling interface were in 40
CFR 80.24, we proposed to move those
vehicle requirements to 40 CFR part 86
for light-duty vehicles and to 40 CFR
part 1037 for heavy-duty vehicles. In
response to the proposed rule, we
received comments suggesting that we
should modify the requirements for
narrow-diameter fuel necks to align
with published voluntary consensus
standards.951 In finalizing that rule, we
deferred action on the proposed
migration of these provisions to further
consider potential modifications (85 FR
78412, December 4, 2020).
In the meantime, we have focused on
further understanding the handful of
heavy-duty vehicle models that have
side-mounted fuel tanks. These vehicles
are generally derived from diesel-fueled
truck models and therefore are designed
with large fuel tanks with no filler neck.
In evaluating the feasibility of applying
refueling standards for these vehicles,
we again reviewed the narrow-diameter
filler-neck requirement. The filler-neck
restriction is no longer needed to
prevent misfueling with leaded fuel.
There is also no need for new vehicles
to be designed to accommodate Stage II
refueling controls now that they are
subject to vehicle-based refueling
standards. As a result, the only
remaining need for restricting the fillerneck diameter is for those vehicles that
depend on such a design to meet
spitback and refueling standards.
Since there is no longer an external
emission-related design constraint for
filler necks, vehicle manufacturers will
no longer be constrained to design their
vehicles to meet spitback and refueling
standards with a limiting orifice. If
vehicle manufacturers need to have a
narrow-diameter filler neck to achieve a
mechanical seal for onboard refueling
vapor recovery or to prevent spitback,
then they will need to include those
design specifications. If they can use a
different orifice or no orifice at all and
still meet spitback and refueling
standards, that would also represent a
compliant configuration. We therefore
propose to remove the filler-neck
restrictions from 40 CFR 80.24 without
migrating those requirements to the CFR
parts for light-duty or heavy-duty
vehicles.
951 See SAE J285 ‘‘Dispenser Nozzle Spouts for
Liquid Fuels Intended for Use with Spark Ignition
and Compression Ignition Engines’’, April 2019 and
ISO 9158:1988 ‘‘Road vehicles—Nozzle spouts for
unleaded gasoline’’, March 1998.
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We acknowledge that there are
commercial reasons to have
standardized specifications for filler
necks. This is reflected by the
referenced voluntary consensus
standards adopted to accomplish that
purpose. EPA’s existing specifications
are compatible with those published
standards but allow for a much wider
range of dimensions. The comment from
the earlier rulemaking requested that we
update our specifications to match those
in the voluntary consensus standards.
We request comment on the
appropriateness of either keeping the
existing specifications or adopting the
specifications from voluntary consensus
standards into the EPA regulations. We
specifically request comment on the
benefit of adopting such standards and
on the authority for adopting such
standards under the Clean Air Act
considering that we intend to remove
the now obsolete requirements in 40
CFR 80.24.
E. Light-Duty Motor Vehicles (40 CFR
Parts 85, 86, and 600)
EPA’s emission standards,
certification requirements, and fuel
economy provisions for light-duty motor
vehicles are in 40 CFR part 85, 40 CFR
part 86, subpart S, and 40 CFR part 600.
1. Testing With Updated Versions of
SAE J1634
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i. Existing BEV Test Procedures
EPA’s existing regulations for testing
Battery Electric Vehicles (BEVs) can be
found in 40 CFR part 600—Fuel
Economy and Greenhouse Gas
Emissions of Motor Vehicles. The
existing EPA regulations (40 CFR
600.116–12(a) and 600.311–12(j) and
(k)) reference the 2012 version of the
SAE Standard J1634—Battery Electric
Vehicle Energy Consumption and Range
Test Procedure.
Current regulations (40 CFR 600.116–
12(a)) allow manufacturers to perform
either single cycle tests (SCT) or the
multi-cycle test (MCT) as described in
the EPA regulations and the 2012
version of SAE J1634. The SCT and
MCT are used to determine the
unrounded and unadjusted city and
highway range values and the city and
highway mile per gallon equivalent
(MPGe) fuel economy values.
The 2012 version of SAE J1634
specifies 55 miles per hour (mph) as the
speed to be used during the mid-test
and end-of-test constant speed cycles of
the MCT. The 2017 version of SAE
J1634 specifies 65 mph as the speed to
be used during the constant speed
cycles of the MCT. Manufacturers have
reached out to the Agency and
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requested to use the 2017 version of
SAE J1634 to reduce the time required
to perform the MCT and the Agency has
generally approved these requests.
EPA’s fuel economy regulations allow
manufacturers to use procedures other
than those specified in the regulations.
The special test procedure option is
described in 40 CFR 600.111–08(h).
This option is used when vehicles
cannot be tested according to the
procedures in the EPA regulations or
when an alternative procedure is
determined to be equivalent to the EPA
regulation.
EPA regulations found in 40 CFR
600.210–12(d)(3) specify three options
for manufacturers to adjust the
unrounded and unadjusted 2-cycle (city
and highway) results for fuel economy
labeling purposes. The three methods
include: Generating 5-cycle data;
multiplying the 2-cycle values by 0.7;
and asking the Administrator to approve
adjustment factors based on operating
data from in-use vehicles. To date the
Agency has not approved any requests
to use operating data from in-use
vehicles to generate an adjustment
factor.
Many manufacturers use the option to
multiply their 2-cycle fuel consumption
and range result by the 0.7 adjustment
factor. The benefit of this option for the
manufacturer is that the manufacturer
does not need to perform any of the
additional 5-cycle tests to determine the
label result. This method is equivalent
to the derived 5-cycle method which
allows manufacturers to adjust their 2cycle fuel economy test results for
gasoline vehicles based on the EPA
determined slope and intercept values
generated from 5-cycle testing
performed on emission data vehicles
(EDVs).
A few manufacturers have been using
the option to generate 5-cycle data
which is then used for determining a 5cycle adjustment factor. The specific 5cycle adjustment factor is then
multiplied by the unrounded,
unadjusted 2-cycle results to determine
fuel economy label values.
EPA’s current regulations do not
specify a method for performing 5-cycle
testing for BEVs. EPA acknowledged
this in the 2011 rulemaking that created
the fuel economy label requirement for
BEVs:
with Administrator approval. (76 FR 39501,
July 6, 2011)
The 5-cycle testing methodology for
electric vehicles is still under development at
the time of this final rule. This final rule will
address 2-cycle and the derived adjustments
to the 2-cycle testing, for electric vehicles. As
5-cycle testing methodology develops, EPA
may address alternate test procedures. EPA
regulations allow test methods alternate to
the 2-cycle and derived 5-cycle to be used
ii. Summary of Proposed Changes
EPA is proposing to update the SAE
J1634 standard referenced in 40 CFR
part 600 from the 2012 version to the
2017 version. This update will require
manufacturers to use 65 mph for the
constant speed cycles of the MCT. In
addition, this update will allow
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The first manufacturer to approach
EPA and request to perform 5-cycle
testing for BEVs was Tesla, and EPA
approved Tesla’s request. The method
Tesla proposed is known as the BEV 5cycle adjustment factor method, and it
was added to Appendices B and C of the
SAE J1634 Standard in the 2017 update.
Since publication of the 2017 version
of SAE J1634, BEV manufacturers in
addition to Tesla have been approaching
the Agency and seeking to use the 5cycle adjustment factor methodology
outlined in Appendices B and C. EPA
has generally approved manufacturer
requests to use this method.
The 5-cycle method outlined in the
2017 version of SAE J1634 is essentially
the same method that EPA uses to
determine 5-cycle fuel economy for
vehicles with internal combustion
engines. There are, however, two
differences between the EPA approved
BEV 5-cycle adjustment factor method
compared to the 5-cycle calculation
methodology outlined in 40 CFR
600.114–12, Vehicle-specific 5-cycle
fuel economy and carbon-related
exhaust emission calculations. The first
difference is that the numerator of the
City and Highway fuel economy
equations is 0.92 rather than 0.905. This
was done to remove the ethanol
correction from the 5-cycle fuel
economy equation for BEVs. The second
change was to allow BEV manufacturers
to use the results of a full charge
depleting Cold Temperature Test
Procedure (CTTP or 20°F FTP) in the
City fuel economy calculation when
calculating the running fuel
consumption. Vehicles with internal
combustion engines (ICE) use only the
bag 2 and bag 3 fuel economy results
from the CTTP. The CTTP is performed
at an ambient temperature of 20°F after
the vehicle has cold-soaked in the 20°F
test chamber for a minimum of 12 hours
and a maximum of 36 hours. In
addition, to reduce the testing burden
the current BEV 5-cycle procedure
allows manufacturers to skip the 10minute key-off soak between UDDS
cycles after the second UDDS cycle.
This test procedure allowance was made
to reduce the time burden for
performing full charge depletion testing
in the cold test chamber.
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manufacturers to use the BEV 5-cycle
adjustment factor methodology outlined
in Appendices B and C of the 2017
version of SAE J1634 with the revisions
described below.
For model year 2023, manufacturers
may continue to perform full charge
depletion testing on BEVs when running
the CTTP to determine the 5-cycle
adjustment factor. However, EPA is
proposing that in model year 2023
manufacturers would be required to
perform a 10-minute key-off soak
between each UDDS cycle performed as
part of the charge depleting CTTP. We
are not proposing to change the existing
requirement to submit a written request
for EPA approval to perform 5-cycle
testing prior to beginning 5-cycle
adjustment procedure testing. EPA is
proposing that manufacturers will be
required to attest that the vehicle was
not preconditioned or connected to an
external power source during the 20°F
cold soak period.
Beginning with model year 2024, EPA
is proposing that manufacturers would
be allowed to perform only two UDDS
cycles when running the CTTP, with a
10-minute key-off soak between the
UDDS cycles to generate their BEV 5cycle adjustment factor. The running
fuel consumption for the City fuel
economy equation would be modified
from the equation provided in
Appendix C of the 2017 version of SAE
J1634. The charge depletion value
would be replaced with the results from
Bag 2 of the first and second UDDS and
Bag 1 from the second UDDS. The
Agency would allow manufacturers to
use their existing CTTP test results to
make these calculations, or they could
perform new tests with the option to
have the vehicle’s state-of-charge set to
a value specified by the manufacturer
such that the vehicle can capture
regeneration energy during the first
UDDS cycle.
The Agency is also proposing
additional changes to the procedures
outlined in the 2017 version of SAE
J1634 including: Specifying a maximum
constant speed phase time of 1 hour
with a minimum 5-minute soak
following each one-hour constant speed
phase; specifying the use of the methods
in Appendix A of the 2017 version of
SAE J1634 to determine the constant
speed cycle’s total time for the mid-test
constant speed cycle; and, specifying
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that energy depleted from the
propulsion battery during key-off engine
soak periods is not included in the
useable battery energy (UBE)
measurement.
iii. Discussion of Proposed Changes
The Agency is proposing to adopt
portions of Appendix B and C of the
2017 version of SAE J1634 as the
process for determining the 5-cycle
adjustment factor with modifications.
As proposed, manufacturers will be
required to request Administrator
approval to use the process outlined in
the Appendices with modifications
including: Requiring soak periods of a
minimum of 10 minutes between each
UDDS cycle when performing the
charge depleting CTTP (the Appendices
allow skipping the key-off soak period
between UDDS cycles, after the second
UDDS cycle, to reduce the charge
depleting test burden); adding the
specification that preconditioning of
any vehicle components, including the
propulsion battery and vehicle cabin, is
prohibited; and, beginning in the 2024
Model Year allowing only two UDDS
cycles to be performed on the CTTP
instead of allowing manufacturers to
choose how many UDDS cycles to
perform up to and including full charge
depletion testing on the CTTP.
The current approved 5-cycle test
procedure includes allowing a complete
charge depleting CTTP to generate data
for the city fuel economy calculation. As
the Agency has gathered data from
manufacturers performing this test, it
has become apparent that the charge
depletion testing on the CTTP generates
fuel consumption data that are not
representative of the extreme cold start
test conditions this test was designed to
capture. A long-range BEV can complete
as many as 50 UDDS cycles at ¥7°C
(20°F) before depleting the battery. With
the allowance to skip the 10-minute key
off soak period after the second UDDS
a long-range BEV will reach a stabilized
warmed-up energy consumption
condition after 6 to 10 UDDS cycles. At
this point the vehicle is warmed-up and
will have approximately the same
energy consumption for each of the
remaining 30 to 40 UDDS cycles. The
averaged energy consumption value
from this full charge depletion test—as
many as 50 UDDS cycles—is entered
into the 5-cycle equation for the running
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fuel consumption for the city fuel
economy calculation. In contrast, for
vehicles using fuels other than
electricity the running fuel consumption
is calculated using the values from Bag
2 of the first UDDS cycle and Bag 1 of
the second UDDS cycle.
It has become apparent to the Agency
that modifications are needed to this
method to ensure all vehicles are tested
under similar conditions and use
equivalent data for generating fuel
economy label values. Allowing BEVs to
perform a full charge depletion CTTP
creates test procedure differences
between BEVs and non-BEVs. Non-BEVs
are not allowed to run more than one
UDDS cycle followed by one Bag 1
phase from the second UDDS cycle.
The intent of the CTTP is to capture
the performance of vehicles under
extreme cold start conditions during
short trip city driving. The CTTP
procedure used by vehicles other than
BEVs consists of one UDDS cycle
(consisting of Bag 1 and Bag 2) followed
by a 10-minute key-off soak followed by
the first 505 seconds (Bag 3) of the
second UDDS cycle. The data from these
three bags are utilized by all vehicles,
other than BEVs, when calculating the
vehicle’s city fuel economy (40 CFR
600.114–12). Allowing BEVs to use a
fuel consumption value based on fully
depleting the battery, while not
performing any key-off soaks between
any UDDS cycle after the second UDDS
cycle is not representative of short trip
urban driving or equivalent to the
procedure performed by vehicles using
fuels other than electricity.
Based on these observations, the
Agency has concluded that allowing
BEVs to perform full charge depletion
testing on the CTTP, with only one 10minute key-off soak occuring between
the first and second UDDS cycle, does
not generate data representative of the
vehicles’ performance during extreme
cold start short trip city driving
conditions. Therefore, starting in model
year 2024, the Agency proposes to allow
BEVs to perform only two UDDS cycles
with a 10-minute key-off soak between
them. The Agency proposes the
following change to the running fuel
consumption equation used for
calculating the city fuel economy
outlined in Appendix C of the 2017
Version of SAE J1634:
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The Agency understands that the
proposed test procedure and fuel
economy equation is different from that
for non-BEVs. The Agency also
understands that BEV testing has
primarily not consisted of measured
sample bags and, instead has focused on
performing complete UDDS cycles.
Unlike vehicles using combustion
engines, BEVs do not generate
significant quantities of waste heat from
their operation, and typically require
using stored energy, when not being
preconditioned at cold ambient
temperatures, to produce heat for both
the cabin and the battery. The Agency
expects BEVs will require more than
two UDDS cycles with a 10-minute keyoff soak between them for the vehicle to
reach a fully warmed up and stabilized
operating point. As such, the Agency
believes it is reasonable to include an
additional data point (i.e., UDDS2 Bag2)
for use in the running fuel consumption
equation for BEVs. The Agency seeks
comment on whether this is a
reasonable procedure and calculation
method for generating BEV fuel
economy results that are comparable to
the procedures and calculations used for
non-BEVs, or, if the test procedure and
fuel economy equation should be the
same for BEVs and non-BEVs which
would entail the BEV CTTP concluding
following the completion of the first Bag
of the second UDDS cycle.
For model year 2024, the Agency
proposes to allow manufacturers to
recalculate the city fuel economy for
models they are carrying-over using the
first two UDDS cycles from their prior
charge depletion CTTP test procedures
to generate new model year 2024 label
values. Manufacturers may not want to
use these data, as the test may not be
representative, since the vehicle’s
regeneration capability may be limited
by the fully charged battery during the
first and possibly second UDDS cycles
on the CTTP. The Agency proposes to
perform the two UDDS CTTP with the
vehicle initially charged to a level
defined by the manufacturer and
disclosed to the Agency. One possible
approach consists of charging the
vehicle to a level that produces a battery
state-of-charge (SoC) equivalent to 50
percent following the first UDDS cycle.
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The 2017 version of SAE J1634 refers to
this SoC level as the mid-point test
charge (MC).
As BEVs have become more efficient
and as battery capacities have increased
over the past decade, the time required
to perform CTTP charge depletion
testing has dramatically increased. This
proposal will result in significant time
savings for manufacturers as the
proposed BEV CTTP will consist of two
UDDS cycles, and no longer allows
charge depletion testing which, in many
instances, would require multiple shifts
to complete. The Agency also believes
the results obtained from the proposal
will be more representative of the
energy consumption observed during
short urban trips under extreme cold
temperature conditions. The Agency
seeks comment on these proposals for
reducing test burden and reducing the
test procedure variability between BEVs
and vehicles other than BEVs.
iv. Proposed Changes to Procedures for
Testing Electric Vehicles
EPA is proposing to update from the
2012 to the 2017 version of SAE J1634
and proposing to include regulatory
provisions that amend or clarify the
BEV test procedures outlined in the
2017 version. These amendments are
being proposed to minimize test
procedure variations allowed in the
2017 version, which the Agency has
concluded can impact test results. For
example, the SAE standard allows for
the constant speed cycles to be
performed as a single phase or broken
into multiple phases with key-off soak
periods. Depending on how the
constant-speed portion is subdivided,
the UBE measurement can vary. These
proposed changes are intended to
reduce the variations between tests and
to improve test-to-test and laboratory-tolaboratory repeatability.
The proposed changes include:
• Allowing for Administrator
approval for vehicles that cannot
complete the Multi-Cycle Range and
Energy Consumption Test (MCT)
because of the distance required to
complete the test or maximum speed for
the UDDS or HFEDS cycle.
• In alignment with SAE J1634,
Section 8.3.4, a 15 second key-on pause
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time and a 10 minute key-off soak
period would be required between
specific drive cycles where key-off soak
periods have to be conducted with the
key or power switch in the ‘‘off’’
position, the hood closed, and test cell
fan(s) off, and the brake pedal not
depressed.
• Manufacturers predetermine
estimates of the mid-test constant speed
cycle distance (dM) using the methods
in SAE J1634, Appendix A.
• Mid-test constant speed cycles that
do not exceed one hour do not need a
key-off soak period. If the mid-test
constant speed cycle exceeds one hour,
the cycle needs to be separated into
phases of less than one-hour, and a
minimum 5-minute key-off soak is
needed at the end of each phase.
• Using good engineering judgement,
end-of-test constant speed cycles do not
exceed 20 percent of total distance
driven during the MCT, as described in
SAE J1634, Section 8.3.3.
• End-of-test constant speed cycles
that do not exceed one hour do not a
need key-off soak period. If the end-oftest constant speed cycle exceeds one
hour, the cycle needs to be separated
into phases of less than one-hour, and
a minimum 5-minute key-off soak is
needed at the end of each phase.
• Discharge energy that occurs during
the key-off soak periods is not included
in the useable battery energy.
• Recharging the vehicle’s battery
must start within three hours after
testing.
• The Administrator may approve a
manufacturer’s request to use an earlier
version of SAE J1634 for carryover
vehicles.
• All label values related to fuel
economy, energy consumption, and
range must be based on 5-cycle testing,
or values must be adjusted to be
equivalent to 5-cycle results.
Manufacturers may request
Administrator approval to use SAE
J1634, Appendix B and Appendix C for
determining 5-cycle adjustment factors.
2. Additional Light-Duty Changes
Related to Certification Requirements
and Measurement Procedures
We are proposing the following
additional amendments related to
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criteria standards and general
certification requirements:
• 40 CFR part 85, subpart V:
Correcting the warranty periods
identified in the regulation to align with
the Clean Air Act, as amended, and
clarifying that the warranty provisions
apply to both types of warranty
specified in Clean Air Act section 207(a)
and (b)—an emission defect warranty
and an emission performance warranty.
EPA adopted warranty regulations in
1980 to apply starting with model year
1981 vehicles (45 FR 34802, May 22,
1980). The Clean Air Act as amended in
1990 changed the warranty period for
model year 1995 and later light-duty
vehicles and light-duty trucks to 2 years
or 24,000 miles of use (whichever
occurs first), except that a warranty
period of 8 years or 80,000 miles
applied for specified major emission
control components.
• Section 86.117–96: Revising
paragraph (d)(1), which describes how
to calculate evaporative emissions from
methanol-fueled vehicles. The equation
in the regulation inadvertently mimics
the equation used for calculating
evaporative emissions from gasolinefueled vehicles. We are proposing to
revise the equation to properly represent
the fuel-specific calculations in a way
that includes temperature correction for
the sample volume based on the sample
and SHED temperatures.
• Section 86.1810: Clarifying the
certification responsibilities for cases
involving small-volume manufacturers
that modify a vehicle already certified
by a different company and recertify the
modified vehicle to the standards that
apply for a new vehicle under 40 CFR
part 86, subpart S. Since the original
certifying manufacturer accounts for
these vehicles in their fleet-average
calculations, these secondary vehicle
manufacturers should not be required to
repeat those fleet-average calculations
for the affected vehicles. This applies to
fleet average standards for criteria
exhaust emissions, evaporative
emissions, and greenhouse gas
emissions. The secondary vehicle
manufacturer would need to meet all
the same bin standards and family
emission limits as specified by the
original certifying manufacturer. We
recently proposed a similar amendment
(85 FR 28140, May 12, 2020), but chose
to re-propose this to include greenhouse
gas emissions in response to a comment,
rather than finalizing a revised
provision in that rulemaking.
• Section 86.1819–14: Clarifying that
the definition of ‘‘engine code’’ for
implementing heavy-duty greenhouse
gas standards (Class 2b and 3) is the
same ‘‘engine code’’ definition that
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applies to light-duty vehicles in the part
600 regulations.
• Section 86.1823–08: Revising to
specify a simulated test weight based on
Loaded Vehicle Weight for light lightduty trucks (LDT1 and LDT2). The
regulation inadvertently applies
adjusted loaded vehicle weight, which
is substantially greater and
inappropriate for light light-duty trucks
because they are most often used like
lightly loaded passenger vehicles rather
than cargo-carrying commercial trucks.
In practice, we have been allowing
manufacturers to implement test
requirements for these vehicles based on
Loaded Vehicle Weight. This proposed
revision is responsive to manufacturers’
request to clarify test weights for the
affected vehicles.
• Section 86.1843–01(f)(2): Delaying
the end-of-year reporting deadline to
May 1 following the end of the model
year. Manufacturers requested that we
routinely allow for later submissions
instead of setting the challenging
deadline of January 1 and allowing
extensions.
We are proposing the following
additional amendments related to
greenhouse gas emissions and fuel
economy testing:
• Section 86.1823: We are proposing
to revise paragraph (m)(1) to reflect
current business practices with respect
to CO2 durability requirements. For
example, while conventional vehicles
currently have a multiplicative CO2
deterioration factor of one or an additive
deterioration factor of zero to determine
full useful life emissions for FTP and
highway fuel economy tests, many plugin hybrid electric vehicles have nonzero additive CO2 deterioration factors
(or manufacturers perform fuel economy
tests using aged components). Proposed
changes have no impact on
conventional vehicles but strengthen the
CO2 durability requirements for plug-in
hybrid electric vehicles.
• Section 600.002: Revising the
definition of ‘‘engine code’’ to refer to a
‘‘test group’’ instead of an ‘‘enginesystem combination’’. This change
reflects updated terminology
corresponding to current certification
procedures.
• Part 600, subpart B: Updating test
procedures with references to 40 CFR
part 1066 to reflect the migration of
procedures from 40 CFR part 86, subpart
B. The migrated test procedures allow
us to delete the following obsolete
regulatory sections: 600.106, 600.108,
600.109, 600.110, and 600.112, along
with references to those sections.
• Sections 600.115 and 600.210: EPA
issued guidance in 2015 for the fuel
economy program to reflect technology
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trends.952 We are proposing to codify
these changes in the regulation. First, as
outlined in the EPA guidance letter and
provisions of 40 CFR 600.210–
12(a)(2)(iv), ‘‘[t]he Administrator will
periodically update the slopes and
intercepts through guidance and will
determine the model year that the new
coefficients must take effect.’’ Thus, we
are proposing to update the coefficients
used for calculating derived 5-cycle city
and highway mpg values in Section
600.210 to be consistent with the
coefficients provided in the 2015 EPA
guidance letter and to be more
representative of the fuel economy
characteristics of the current fleet.
Second, for reasons discussed on page 2
of the EPA guidance letter, we are
proposing to codify a change to 40 CFR
600.115 to allow manufacturers to
calculate derived 5-cycle fuel economy
and CO2 emission values using a factor
of 0.7 only for battery electric vehicles,
fuel cell vehicles, and plug-in hybrid
electric vehicles (during charge
depleting operation only).
• Section 600.210: The regulation
already allows manufacturers to
voluntarily decrease fuel economy
values and raise CO2 emission values if
they determine that the values on the
fuel economy label do not properly
represent in-use performance. The
expectation is that manufacturers would
prefer not to include label values that
create an unrealistic expectation for
consumers. We are proposing to add a
condition that the manufacturer may
adjust these values only if the
manufacturer changes both values and
revises any other affected label value
accordingly for a model type (including
but not limited to the fuel economy 1–
10 rating, greenhouse gas 1–10 rating,
annual fuel cost, and 5-year fuel cost
information). We are also proposing to
extend these same provisions for
electric vehicles and plug-in hybrid
electric vehicles based on both
increasing energy consumption values
and lowering the electric driving range
values.
• Section 600.311: Adding clarifying
language to reference the adjusted
driving ranges to reflect in-use driving
conditions. These adjusted values are
used for fuel economy labeling. For
plug-in hybrid electric vehicles, we are
also correcting terminology from
‘‘battery driving range’’ to ‘‘adjusted
charge-depleting driving range (Rcda)’’
for clarity and to be consistent with the
terms used in SAE Recommended
Practice J1711.
952 ‘‘Derived 5-cycle Coefficients for 2017 and
Later Model Years’’, EPA Guidance Document CD–
15–15, June 22, 2015.
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• Section 600.510–12: Providing a
more detailed cross reference to make
sure manufacturers use the correct
equation for calculating average
combined fuel economy.
• Section 600.512–12: Delaying the
deadline for the model year report from
the end of March to May 1. The
proposal aligns the deadline provisions
with the proposed amendment for endof-year reporting as described in 40 CFR
86.1843–01(f)(2).
F. Large Nonroad Spark-Ignition
Engines (40 CFR Part 1048)
EPA’s emission standards and
certification requirements for landbased nonroad spark-ignition engines
above 19 kW are set out in 40 CFR part
1048. We are proposing the following
amendments to part 1048:
• Section 1048.501: Correct a
mistaken reference to duty cycles in
appendix II.
• Section 1048.620: Remove obsolete
references to 40 CFR part 89.
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G. Small Nonroad Spark-Ignition
Engines (40 CFR Part 1054)
EPA’s emission standards and
certification requirements for landbased nonroad spark-ignition engines at
or below 19 kW (‘‘Small SI engines’’) are
set out in 40 CFR part 1054. We recently
proposed several amendments to part
1054 (85 FR 28140, May 12, 2020).
Comments submitted in response to that
proposed rule suggested additional
amendments related to testing and
certifying these Small SI engines. The
following discussion addresses some of
these suggested additional amendments
that the EPA is proposing in this rule.
1. Engine Test Speed
The duty cycle established for
nonhandheld Small SI engines consists
of six operating modes with varying
load, and with engine speed
corresponding to typical governed speed
for the intended application. This
generally corresponds to an ‘‘A cycle’’
with testing at 3060 rpm to represent a
typical operating speed for a
lawnmower, and a ‘‘B cycle’’ with
testing at 3600 rpm to represent a
typical operating speed for a generator.
While lawnmowers and generators are
the most common equipment types,
there are many other applications with
widely varying speed setpoints.
In 2020, we issued guidance to clarify
manufacturers’ testing responsibilities
for the range of equipment using
engines from a given emission family.953
We are proposing to adopt the
953 ‘‘Small Spark-Ignition Nonhandheld Engine
Test Cycle Selection,’’ EPA guidance document CD–
2020–06, May 11, 2020.
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2. Steady-State Duty Cycles
certify based on the worst-case HC+NOX
emission results.
The discussion in Section XII.G.1
applies equally for nonhandheld
engines whether or not they are
designed to idle. As a result, if an
emission family includes engines
designed for idle with governed speeds
corresponding to rated-speed equipment
and intermediate-speed equipment, and
engines in the same emission family
that are not designed to idle have
governed speeds corresponding to ratedspeed equipment and intermediatespeed equipment, the manufacturer
would need to perform A cycle and B
cycle testing for both the six-mode duty
cycle and the five-mode duty cycle.
Manufacturers would then perform
those four sets of emission
measurements and certify based on the
worst-case HC+NOX emission results.
The nonhandheld six-mode duty
cycle in appendix II to 40 CFR part 1054
includes an option to do discrete-mode
or ramped-modal testing. The rampedmodal test method involves collecting
emissions during the established modes
and defined transition steps between
modes to allow manufacturers to treat
the full cycle as a single measurement.
With the new five-mode duty cycle, we
would need to decide whether to again
specify a corresponding ramped-modal
duty cycle. We are proposing rather to
remove the ramped-modal test option
for the six-mode duty cycle. No
manufacturer has ever used rampedmodal testing. This appears to be based
largely on the greater familiarity with
discrete-mode testing and on the
sensitivity of small engines to small
variations in speed and load. Rather
than increasing the complexity of the
regulation by multiplying the number of
duty cycles, we are favoring the leaner
approach of limiting tests to those tests
that manufacturers have selected
consistently over the years.
As noted in Section XII.G.1, the duty
cycle for nonhandheld engines consists
of a six-mode duty cycle including idle
and five loaded test points. This cycle
is not appropriate for engines designed
to be incapable of operating with no
load at a reduced idle speed. For many
years, we have approved a modified
five-mode duty cycle for these engines
by removing the idle mode and
reweighting the remaining five modes.
We are proposing to adopt that same
alternative duty cycle into the
regulation and require its use for all
engines that are not designed to idle.
For emission families that include both
types of engines, manufacturers would
measure emissions over both the sixmode and five-mode duty cycles and
3. Engine Family Criteria
Manufacturers requested that we
allow open-loop and closed-loop
engines to be included together in a
certified emission family, with the
testing demonstration for certification
based on the worst-case configuration.
The key regulatory provision for this
question is in 40 CFR 1054.230(b)(8),
which says that engine configurations
can be in the same emission family if
they are the same in the ‘‘method of
control for engine operation, other than
governing (mechanical or electronic)‘‘.
Engine families are intended to group
different engine models and
configurations together if they will have
similar emission characteristics
throughout the useful life. The general
provisions described in that guidance
document. This includes two main
items. First, we are proposing to identify
all equipment in which the installed
engine’s governed speed at full load is
at or above 3400 rpm as ‘‘rated-speed
equipment’’, and all equipment in
which the installed engine’s governed
speed at full load is below 3330 rpm as
‘‘intermediate-speed equipment‘‘. For
equipment in which the installed
engine’s governed speed at full load is
between 3330 and 3400 rpm, the engine
manufacturer may consider that to be
either ‘‘rated-speed equipment’’ or
‘‘intermediate-speed equipment’’. This
allows manufacturers to reasonably
divide their engine models into separate
families for testing only on the A cycle
or the B cycle, as appropriate. For
emission families including both ratedspeed equipment and intermediatespeed equipment, manufacturers would
measure emissions over both the A
cycle and the B cycle and certify based
on the worst-case HC+NOX emission
results.
Second, we are proposing to limit the
applicability of the A cycle to engines
with governed speed at full load that is
at or above 2700 rpm, and limit the
applicability of the B cycle to engines
with governed speed at full load that is
at or below 4000 rpm. These values
represent an approximate 10 percent
variation from the nominal test speed.
For engines with governed speed at full
load outside of these ranges, we propose
to require that manufacturers use the
provisions for special procedures in 40
CFR 1065.10(c)(2) to identify suitable
test speeds for those engines.
Manufacturers may take reasonable
measures to name alternate test speeds
to represent multiple engine
configurations and equipment
installations.
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description of an engine’s ‘‘method of
control for engine operation’’ requires
that EPA apply judgment to establish
which fuel-system technologies should
be eligible for treating together in a
single engine family. We have
implemented this provision by allowing
open-loop and closed-loop engine
configurations to be in the same
emission family if they have the same
design values for spark timing and
targeted air-fuel ratio. This approach
allows us to consider open-loop vs.
closed-loop configurations as different
‘‘methods of control’’ when the engines
have fundamentally different
approaches for managing combustion.
We do not intend to change this current
practice and we are therefore not
proposing to amend 40 CFR 1054.230 to
address the concern about open-loop
and closed-loop engine configurations.
The existing text of 40 CFR
1054.230(b)(8) identifies ‘‘mechanical or
electronic’’ control to be fundamental
for differentiating emission families.
However, as is expected for open-loop
and closed-loop configurations, we
would expect engines with electronic
throttle-body injection and mechanical
carburetion to have very similar
emission characteristics if they have the
same design values for spark timing and
targeted air-fuel ratio. A more
appropriate example to establish a
fundamental difference in method of
control would be the contrast between
port fuel injection and carburetion (or
throttle-body injection). We are
therefore proposing to revise the
regulation with this more targeted
example. This revision would allow
manufacturers to group engine
configurations with carburetion and
throttle-body injection into a shared
emission family as long as they have the
same design values for spark timing and
targeted air-fuel ratio.
4. Miscellaneous Amendments for Small
Nonroad Spark-Ignition Engines
We are proposing the following
additional amendments to 40 CFR part
1054:
• Section 1054.115: Revising the
description of prohibited controls to
align with similar provisions from the
regulations that apply for other sectors.
• Appendix I: Clarifying that
requirements related to deterioration
factors, production-line testing, and inuse testing did not apply for Phase 1
engines certified under 40 CFR part 90.
H. Recreational Vehicles and Nonroad
Evaporative Emissions (40 CFR parts
1051 and 1060)
EPA’s emission standards and
certification requirements for
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recreational vehicles are set out in 40
CFR part 1051, with additional
specifications for evaporative emission
standards in 40 CFR part 1060. We are
proposing the following amendments to
parts 1051 and 1060:
• Section 1051.115(d): Aligning the
time and cost specification related to
air-fuel adjustments with those that
apply for mechanically adjustable
parameters we are proposing in 40 CFR
1068.50(d)(1). This would create a
uniform set of specifications for time
and cost thresholds for all adjustable
parameters including air-fuel ratio
adjustment.
• Sections 1051.501(c) and
1060.515(c) and (d): Creating an
exception to the ambient temperature
specification for fuel-line testing to
allow for removing the test article from
an environmental chamber for daily
weight measurements. This proposed
change aligns with our recent change to
allow for this same exception in the
measurement procedure for fuel tank
permeation (86 FR 34308, June 29,
2021).
• Section 1051.501(c): Specifying that
fuel-line testing involves daily weight
measurements for 14 days. This is
consistent with the specifications in 40
CFR 1060.515. This proposed
amendment codifies EPA’s guidance to
address these test parameters that are
missing from the referenced SAE J30
test procedure.954
• Section 1051.501(d): Updating
referenced procedures. The referenced
procedure in 40 CFR 1060.810 is the
2006 version of ASTM D471. We
inadvertently left the references in 40
CFR 1051.501 to the 1998 version of
ASTM D471. Citing the standard
without naming the version allows us to
avoid a similar error in the future.
• Section 1051.515: Revising the soak
period specification to allow an
alternative of preconditioning fuel tanks
at 43±5 °C for 10 weeks. The existing
regulation allows for a soak period that
is shorter and higher temperature than
the specified soak of 28±5 °C for 20
weeks. This approach to an alternative
soak period is the same as what is
specified in 40 CFR 1060.520(b)(1).
• Section 1060.520: Adding ‘‘±’’
where that was inadvertently omitted in
describing the temperature range that
applies for soaking fuel tanks for 10
weeks.
We are proposing an additional
amendment related to snowmobile
emission standards. The original
954 ‘‘Evaporative Permeation Requirements for
2008 and Later Model Year New Recreational
Vehicles and Highway Motorcycles’’, EPA guidance
document CD–07–02, March 26, 2007.
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exhaust emission standards for
snowmobiles in 40 CFR 1051.103
included standards for NOX emissions.
However, EPA removed those NOX
emission standards in response to an
adverse court decision.955 We are
therefore proposing to remove the
reference to NOX emissions in the
description of emission credits for
snowmobiles in 40 CFR 1051.740(b).
I. Marine Diesel Engines (40 CFR parts
1042 and 1043)
EPA’s emission standards and
certification requirements for marine
diesel engines under the CAA are in 40
CFR part 1042. Emission standards and
related fuel requirements that apply
internationally are in 40 CFR part 1043.
1. Production-Line Testing
Engine manufacturers have been
testing production engines as described
in 40 CFR part 1042. This generally
involves testing up to 1 percent of
production engines for engine families
with production volumes greater than
100 engines. We adopted these testing
provisions in 1999 with the expectation
that most families would have
production volumes greater than 100
engines per year (64 FR 73300,
December 29, 1999). That was the initial
rulemaking to set emission standards for
marine diesel engines. As a result, there
was no existing certification history to
draw on for making good estimates of
the number of engine families or the
production volumes in those engine
families. Now that we have almost 20
years of experience in managing
certification for these engines, we can
observe that manufacturers have
certified a few engine families with
production volumes substantially
greater than 100 engines per year, but
many engine families are not subject to
production-line testing because
production volumes are below 100
engines per year. As a result,
manufacturers test several engines in
large engine families, but many engine
families have no production-line testing
at all.
We are proposing to revise the
production-line testing regimen for
marine diesel engines to reflect a more
tailored approach. The biggest benefit of
production-line testing for this sector is
955 ‘‘Bluewater Network vs. EPA, No. 03–1003,
September Term, 2003’’ Available here: https://
www.govinfo.gov/content/pkg/USCOURTS-caDC03-01249/pdf/USCOURTS-caDC-03-01249-0.pdf.
The Court found that the EPA had authority to
regulate CO under CAA 213(a)(3) and HC under
CAA 213(a)(4), but did not have authority to
regulate NOX under CAA 213(a)(4) as it was
explicitly referred to in CAA 213(a)(2) and CAA
213(a)(4) only grants authority to regulate emissions
‘‘not referred to in paragraph (2).’’
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to confirm that engine manufacturers
can go beyond the prototype engine
build for certification and move to
building compliant engines in a
production environment. From this
perspective, the first test is of most
value, with additional tests adding
assurance of proper quality control
procedures for ongoing production.
Additional testing might also add value
to confirm that design changes and
updated production practices over time
do not introduce problems.
We are proposing to set up a default
engine sampling rate of one test per
family. An engine test from a prior year
would count as a sufficient
demonstration as long as the
manufacturer certifies the engine family
using carryover emission data. At the
same time, we are proposing to remove
the testing exemption for small-volume
engine manufacturers and low-volume
engine families. In summary, this
approach would:
• Remove the testing exemption for
low-volume families and small-volume
manufacturers, and remove the 1
percent sampling rate. Revise the engine
sampling instruction to require one test
for each family. A test from a prior year
can meet the test requirement for
carryover families. This includes tests
performed before these changes to the
regulation become effective. This may
also involve shared testing for
recreational and commercial engine
families if they rely on the same
emission-data engine.
• Require a single test engine
randomly selected early in the
production run. EPA may direct the
manufacturer to select a specific
configuration and build date. The
manufacturer continues to be subject to
the requirement to test two more
engines for each failing engine, and
notify EPA if an engine family fails.
• Require a full test report within 45
days after testing is complete for the
family. There would be no additional
quarterly report or annual reports.
• Allow manufacturers to transition
to the new test requirements by
spreading out tests over multiple years
if several engine families are affected.
Small-volume engine manufacturers
would need to test no more than two
engine families in a single model year,
and other engine manufacturers would
need to test no more than four engine
families in a single model year.
• Allow EPA to withhold approval of
a request for certification for a family for
a given year if PLT work from the
previous model year is not done.
• Preserve EPA’s ability to require an
additional test in the same model year
or a later model year for cause even after
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there was a passing result based on any
reasonable suspicion that engines may
not meet emission standards.
In our recent rule proposing several
regulatory amendments to Marine CI
provisions in 40 CFR part 1042 (and
several other sectors), we requested
comment on changes to production-line
testing that were very similar to what
we are proposing in this document (85
FR 28140, May 12, 2020). That proposed
rule referenced a memorandum with
draft regulatory amendments.956 The
provisions in this proposal include the
following adjustments to reflect the
input shared by commenters:
• The start of testing must occur
within 60 days after production starts
for a given Category 1 engine family,
with an accommodation for low-volume
families that specifies that the engine
manufacturer must test the next engine
produced if the 60-day time frame is not
sufficient for selecting a test engine.
• The same provisions apply for
selecting a Category 2 engine for testing,
except that the 60-day period for engine
selection starts after the manufacturer
produces the fifth engine from an engine
family. This approach is reflective of the
production volumes that are typical for
Category 2 engines.
• For the additional testing that is
required after failing results, we specify
a 90-day time frame in case the engine
family’s production volumes are too low
to resume testing after producing 15
engines.
• We are keeping the requirement to
randomly select production engines for
testing, but we are clarifying that (1) the
fundamental feature of random selection
is to ensure that test engines have been
assembled using the same instructions,
procedures, and quality-control
oversight that applies for other
production engines and (2) random
selection can include preferentially
selecting engines earlier than we
specify. For example, a manufacturer
may randomly select a test engine for a
high-volume Category 1 engine family
in the first 20 days of production
instead of randomly selecting a test
engine from the first 60 days of
production.
• There are no test requirements until
after the manufacturer starts production
for a given engine family.
The proposal giving us the discretion
to require additional testing for cause
would include a more detailed
description to illustrate the types of
concerns that would lead us to identify
956 ‘‘Alternative
Production-Line Testing
Requirements for Marine Diesel Engines,’’ EPA
memorandum from Alan Stout to Docket EPA–HQ–
OAR–2019–0307, January 23, 2020.
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the need for additional testing.
Reporting defects for an engine family
would raise such a concern. In addition,
amending applications for certification
might also raise concerns.957 Decreasing
an engine family’s Family Emission
Limit without submitting new emission
data would be a concern because the
manufacturer would appear to be
creating credits from what was formerly
considered a necessary compliance
margin. Changing suppliers or
specifications for critical emissionrelated components would raise
concerns about whether the emission
controls system is continuing to meet
performance expectations. Adding a
new or modified engine configuration
always involves a judgment about
whether the original test data continue
to represent the worst-case
configuration for the expanded family.
In any of these cases, we may direct the
manufacturer to perform an additional
test with a production engine to confirm
that the family meets emission
standards. In addition to these specific
concerns, we expect manufacturers to
have a greater vigilance in making
compliant products if they know that
they may need to perform additional
testing. Conversely, removing the
possibility of further testing for the
entirety of a production run spanning
several years could substantially
weaken our oversight presence to ensure
compliance.
The net effect of the proposed
production-line test changes would be a
substantial decrease in overall testing.
We estimate industry-wide testing will
decrease by about 30 engines per year.
Spreading test requirements more
widely across the range of engine
families should allow for a more
effective program in spite of the reduced
testing rate. We acknowledge that some
individual companies will test more
engines under the proposal; however, by
limiting default test rates to one per
engine family, including future years,
this would represent a small test burden
even for the companies with new or
additional testing requirements.
We request comment on the timing for
starting the transition to the new
approach, including any appropriate
adjustments to the maximum annual
test rate for small-volume and other
engine manufacturers. We request
comment on adjusting the criteria by
which we would treat different engine
families to be the same for purposes of
production-line testing. We request
957 In this context, making the described changes
in an application for certification applies equally
for running changes within a model year and for
changes that are introduced at the start of a new
model year.
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comment on the test schedule,
especially for balancing the different
dynamics that apply for high-volume,
low-volume, and seasonal engines. We
request comment on our attempt to
clarify that engines must be randomly
selected even for the most challenging
cases of low-volume production and
carefully constructed timelines. We
request comment on the schedule for
reporting test results to properly balance
the interests of timely submissions with
the practical realities of assembling the
information. We request comment on
the proposed criteria to inform our
decision-making for requiring additional
testing beyond the mandatory first test
engine; this may include clarification or
adjustment of the proposed criteria, and
it may include consideration of
additional criteria that would support a
concern for ongoing compliance. More
generally, we request comment on all
aspects of the proposed approach for
sampling and testing production
engines to achieve the benefits of EPA’s
effective compliance oversight at a
reasonable level of testing for
manufacturers.
We are proposing two additional
clarifications related to production-line
testing. First, we are clarifying that test
results from the as-built engine are the
final results to represent that engine.
Manufacturers may modify the test
engine to develop alternative strategies
or to better understand the engine’s
performance; however, testing from
those modified engines do not represent
the engine family unless the
manufacturer changes their production
processes for all engines to match those
engine modifications. Testing modified
engines to meet production-line testing
obligations would count as a separate
engine rather than replacing the original
test results.
Second, we are clarifying that
Category 3 auxiliary engines exempted
from EPA certification under part 1042
continue to be subject to productionline testing under 40 CFR 1042.305.
This question came up because we
recently amended 40 CFR 1042.650(d)
to allow Category 3 auxiliary engines
installed in certain ships to meet Annex
VI certification requirements instead of
EPA certification requirements under
part 1042 (86 FR 34308, June 29, 2021).
As with Category 1 and Category 2
engines covered by production-line
testing requirements in 40 CFR
1042.301, these test requirements apply
for all engines subject to part 1042, even
if they are not certified under part 1042.
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2. Applying Reporting Requirements to
EGR-Equipped Engines
EPA has received comments
suggesting that we apply the SCRrelated monitoring and reporting
requirements in 40 CFR 1042.660(b) to
engines that instead use exhaust gas
recirculation (EGR) to meet Tier 4
standards. We understand SCR and EGR
to be fundamentally different in ways
that lead us not to propose this
suggested change.
i. Maintenance
There are two principal modes of EGR
failure: (1) Failure of the valve itself
(physically stuck or not able to move or
adjust within normal range) and (2) EGR
cooler fouling. EGR cooler maintenance
is typically listed in the maintenance
instructions provided by engine
manufacturers to owners. If done
according to the prescribed schedule,
this should prevent fouling of the EGR
cooler. Similarly, EGR valves typically
come with prescribed intervals for
inspection and replacement. For both
components, the intervals are long and
occur at the time that other maintenance
is routinely performed. Under 40 CFR
1042.125(a)(2), the minimum interval
for EGR-related filters and coolers is
1500 hours, and the minimum interval
for other EGR-related components is
either 3000 hours or 4500 hours
depending on the engine’s max power.
In contrast, SCR systems depend on
the active, ongoing involvement of the
operator to maintain an adequate supply
of Diesel Exhaust Fluid (DEF) as a
reductant to keep the catalyst
functioning properly. EPA does not
prescribe the size of DEF storage tanks
for vessels, but the engine
manufacturers provide installation
instructions with recommendations for
tank sizing to ensure that enough DEF
is available onboard for the duration of
a workday or voyages between ports. At
the frequencies that this fluid needs
replenishing, it would not be expected
that other routine maintenance must
also be performed, aside from refueling.
DEF consumption from marine diesel
engines is estimated to be 3–8 percent
of diesel fuel consumption.
Recommended DEF tank sizes are
generally about 10 percent of the
onboard fuel storage, with the
expectation that operators would refill
DEF tanks during a refueling event.
Another point of contrast is that SCR
systems have many failure modes in
addition to the failure to maintain an
adequate supply of reductant. For
example, dosing could stop due to
faulty sensors, malfunctions of
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components in the reductant delivery
system, or freezing of the reductant.
Over the years of implementing
regulations for which SCR is the
adopted technology, EPA has produced
several guidance documents to assist
manufacturers in developing approvable
SCR engine designs.958 959 960 Many of
the features implemented to assure that
SCR systems are properly maintained by
vehicle and equipment operators are not
present with systems on marine vessels.
Thus, we rely on the reporting provision
of 40 CFR 1042.660(b) to enhance our
assurance that maintenance will occur
as prescribed.
ii. Tampering
Engine manufacturers and others have
asked questions about generation of
condensate from an EGR-equipped
engine. This condensate is an acidic
liquid waste that must be discharged in
accordance with water quality standards
(and IMO, USCG, local port rules). The
Tier 4 EGR-equipped engines that EPA
has certified are believed to generate a
very small amount of EGR condensate.
Larger quantities of condensate may be
generated from an aftercooler, but that is
non-acidic, non-oily water that would
generally not need to be held onboard
or treated. In the absence of compelling
information to the contrary, we believe
that the burden of storing, treating, and
discharging the EGR condensate is not
great enough to motivate an operator to
tamper with the engine.
Most EGR-equipped engines have
internal valves and components that are
not readily accessible to operators. In
these cases, the controls to activate or
deactivate EGR are engaged
automatically by the engine’s electronic
control module and are not vulnerable
to operator tampering. Where an engine
design has external EGR, even though
emission-related components may be
somewhat accessible to operators, the
controls are still engaged automatically
by the engine’s electronic control
module and continued compliance is
ensured if prescribed maintenance is
performed on schedule and there is no
tampering.
iii. Nature of the Risk
There are five manufacturers actively
producing hundreds of certified
Category 1 marine diesel engines each
year using EGR to achieve Tier 3
958 ‘‘Revised Guidance for Certification of HeavyDuty Diesel Engines Using Selective Catalyst
Reduction (SCR) Technologies’’, EPA guidance
document CISD–09–04, December 30, 2009.
959 ‘‘Nonroad SCR Certification’’, EPA Webinar
Presentation, July 26, 2011.
960 ‘‘Certification of Nonroad Diesel Engines
Equipped with SCR Emission Controls’’, EPA
guidance document CD–14–10, May 12, 2014.
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emission standards. Nobody has
suggested that these EGR controls are
susceptible to tampering or
malmaintenance.
There is one manufacturer who has
certified two Category 3 marine diesel
engine families using EGR to achieve
the Tier 3 emission standards for these
large engines. If there is any risk with
these, it’s that the ocean-going vessel
may not visit an ECA often enough to
exercise the EGR valve and prevent it
from getting corroded or stuck. These
engines are already subject to other
onboard diagnostics and reporting
requirements, so we expect no need to
expand 40 CFR 1042.660(b) for these
engines.
There is one manufacturer producing
Category 2 marine diesel engines using
EGR to achieve the Tier 4 emission
standards. We again do not see the need
to include them in the reporting scheme
in 40 CFR 1042.660(b).
3. Miscellaneous Amendments for
Marine Diesel Engines
We are proposing the following
additional amendments for our marine
diesel engine program:
• Sections 1042.110 and 1042.205:
Revising text to refer to ‘‘warning lamp’’
instead of ‘‘malfunction indicator light’’
to prevent confusion with conventional
onboard diagnostic controls. This aligns
with changes adopted for land-based
nonroad diesel engines in 40 CFR part
1039. We are also clarifying that the
manufacturers description of the
diagnostic system in the application for
certification should identify which
communication protocol the engine
uses.
• Section 1042.110: Revising text to
refer more broadly to detecting a proper
supply of Diesel Exhaust Fluid to
recognize, for example, that a closed
valve may interrupt the supply (not just
an empty tank).
• Section 1042.115: Revising
provisions related to adjustable
parameters, as described in Section
XII.H.1.
• Section 1042.115: Adding
provisions to address concerns related
to vanadium sublimation, as described
in Section XII.B.
• Section 1042.615: Clarifying that
engines used to repower a steamship
may be considered to qualify for the
replacement engine exemption. This
exemption applies relative to EPA
standards in 40 CFR part 1042. We are
also proposing to amend 40 CFR
1043.95 relative to the application of
MARPOL Annex VI requirements for
repowering Great Lakes steamships.
• Section 1042.660(b): Revising the
instruction for reporting related to
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vessel operation without reductant for
SCR-equipped engines to describe the
essential items to be reported, which
includes the cause, the remedy, and an
estimate of the extent of operation
without reductant. We are also
proposing to revise the contact
information for reporting, and to clarify
that the reporting requirement applies
equally for engines that meet standards
under MARPOL Annex VI instead of or
in addition to meeting EPA standards
under part 1042. We are also aware that
vessel owners may choose to voluntarily
add SCR systems to engines certified
without aftertreatment; we propose to
clarify that the reporting requirement of
40 CFR 1042.660(b) does not apply for
these uncertified systems. These
changes are intended to clarify the
reporting instructions for manufacturers
under this provision rather than creating
a new reporting obligation. We request
comment on adjusting these information
requirements to meet the goal of
providing essential information with a
minimal reporting burden.
• Section 1042.901: Clarifying that
the displacement value differentiating
Category 1 and Category 2 engines
subject to Tier 1 and Tier 2 standards
was 5.0 liters per cylinder, rather than
the value of 7.0 liters per cylinder that
applies for engines subject to Tier 3 and
Tier 4 standards.
• Part 1042, appendix I: Correcting
the decimal places to properly identify
the historical Tier 1 and Tier 2 PM
standards for 19–37 kW engines.
• Section 1043.20: Revising the
definition of ‘‘public vessel’’ to clarify
how national security exemptions relate
to applicability of requirements under
MARPOL Annex VI. Specifically,
vessels with an engine-based national
security exemption are exempt from
NOX standards under MARPOL Annex
VI, and vessels with a fuel-based
national security exemption are exempt
from the fuel standards under MARPOL
Annex VI. Conversely, an engine-based
national security exemption does not
automatically exempt a vessel from the
fuel standards under MARPOL Annex
VI, and a fuel-based national security
exemption does not automatically
exempt a vessel from the NOX standards
under MARPOL Annex VI. These
distinctions are most likely to come into
play for merchant marine vessels that
are intermittently deployed for national
(noncommercial) service.
• Section 1043.55: Revising text to
clarify that U.S. Coast Guard is the
approving authority for technologies
that are equivalent to meeting sulfur
standards under Regulation 4 of
MARPOL Annex VI.
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• Section 1043.95: Expanding the
Great Lakes steamship provisions to
allow for engine repowers to qualify for
the replacement engine exemption in
Annex VI, Regulation 13.2.2. This
allows EPA to approve a ship owner’s
request to install engines meeting the
IMO Tier II NOX standard. Since
meeting the IMO Tier III NOX standard
for such a repower project would be
cost-prohibitive, this proposed
provision is intended to create an
incentive for shipowners to upgrade the
vessel by replacing the steam boilers
with IMO Tier II engines, with very
substantial expected reductions in NOX,
PM, and CO2 emissions compared to
emission rates from continued operation
as steamships. We are also proposing to
simplify the fuel-use exemption for
Great Lakes steamships to allow for
continued use of high-sulfur fuel for
already authorized steamships, while
recognizing that the fuel-use exemption
is no longer available for additional
steamships.
J. Locomotives (40 CFR Part 1033)
EPA’s emission standards and
certification requirements for
locomotives and locomotive engines are
in 40 CFR part 1033. This proposed rule
includes several amendments that affect
locomotives, as discussed in Sections
XI.A and XI.L.
We are proposing to amend 40 CFR
1033.815 to clarify how penalty
provisions apply relative to
maintenance and remanufacturing
requirements. We have become aware
that the discussion of violations and
penalties in 40 CFR 1033.815(f)
addresses failure to perform required
maintenance but omits reference to the
recordkeeping requirements described
in that same regulatory section. We
originally adopted the maintenance and
recordkeeping requirements with a
statement describing that failing to meet
these requirements would be considered
a violation of the tampering prohibition
in 40 CFR 1068.101(b)(1). The
requirement for owners to keep records
for the specified maintenance are
similarly tied to the tampering
prohibition, but failing to keep required
records cannot be characterized as a
tampering violation per se. As a result,
we are proposing to clarify that a failure
to keep records violates 40 CFR
1068.101(a)(2).
We are also proposing to amend 40
CFR 1033.815(f) to specifically name the
tampering prohibition as the relevant
provision related to maintenance
requirements for locomotives, rather
than making a more general reference to
prohibitions in 40 CFR 1068.101.
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We are also proposing to amend 40
CFR 1033.525 to remove the
smokemeter requirements and replace
them with a reference to 40 CFR
1065.1125, which we are proposing as
the central location for all instrument
and setup requirements for measuring
smoke. We are also proposing to add
data analysis requirements for
locomotives to 40 CFR 1033.525 that
were never migrated over from 40 CFR
92.131; manufacturers still use these
procedures to analyze and submit
smoke data for certifying locomotives. It
is our understanding is that all current
smoke testing includes computer-based
analysis of measured results; we are
therefore proposing to remove the
references to manual or graphical
analysis of smoke test data.
Finally, we are proposing to amend 40
CFR 1033.1 to clarify that 40 CFR part
1033 applies to engines that were
certified under part 92 before 2008. We
are also proposing to remove 40 CFR
1033.102 and revise 40 CFR 1033.101
and appendix A of part 1033 to more
carefully describe how locomotives
were subject to different standards in
the transition to the standards currently
specified in 40 CFR 1033.101.
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K. Stationary Compression-Ignition
Engines (40 CFR Part 60, Subpart IIII)
EPA’s emission standards and
certification requirements for stationary
compression-ignition engines are in 40
CFR part 60, subpart IIII. Section
60.4202 establishes emission standards
for stationary emergency compressionignition engines. We are proposing to
correct a reference in 40 CFR 60.4202 to
the Tier 3 standards for marine engines
contained in 40 CFR part 1042. EPA
emission standards for certain engine
power ratings go directly from Tier 2 to
Tier 4. Such engines are never subject
to Tier 3 standards, so the reference in
40 CFR 60.4202 is incorrect. Section
60.4202 currently describes the engines
as those that otherwise ‘‘would be
subject to the Tier 4 standards’’. We
propose to amend the regulation to more
broadly refer to the ‘‘previous tier of
standards’’ instead of naming Tier 3. In
most case, this would continue to apply
the Tier 3 standards for these engines,
but the Tier 2 standards would apply if
there was no applicable Tier 3 standard.
XIII. Statutory and Executive Order
Reviews
Additional information about these
statutes and Executive Orders can be
found at https://www.epa.gov/lawsregulations/laws-and-executive-orders.
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A. Executive Order 12866: Regulatory
Planning and Review and Executive
Order 13563: Improving Regulation and
Regulatory Review
This action is an economically
significant regulatory action that was
submitted to the Office of Management
and Budget (OMB) for review. Any
changes made in response to OMB
recommendations have been
documented in the docket. EPA
prepared an analysis of the potential
costs and benefits associated with this
action. This analysis, the draft
‘‘Regulatory Impact Analysis—Control
of Air Pollution from New Motor
Vehicles: Heavy-Duty Engine and
Vehicle Standards NPRM,’’ is available
in the docket. The analyses contained in
this document are also summarized in
Sections V, VI, VII, VIII, IX, X, and XI
of this preamble.
B. Paperwork Reduction Act (PRA)
The information collection activities
in this proposed rule have been
submitted for approval to the Office of
Management and Budget (OMB) under
the PRA. The Information Collection
Request (ICR) document that EPA
prepared has been assigned EPA ICR
Number 2621.01. You can find a copy
of the ICR in the docket for this rule,
and it is briefly summarized here.
The proposed rule builds on existing
certification and compliance
requirements required under title II of
the Clean Air Act (42 U.S.C. 7521 et
seq.). Existing requirements are covered
under two ICRs: (1) EPA ICR Number
1684.20, OMB Control Number 2060–
0287, Emissions Certification and
Compliance Requirements for Nonroad
Compression-ignition Engines and Onhighway Heavy Duty Engines; and (2)
EPA ICR Number 1695.14, OMB Control
Number 2060–0338, Certification and
Compliance Requirements for Nonroad
Spark-ignition Engines. Therefore, this
ICR only covers the incremental burden
associated with the updated regulatory
requirements as described in the
proposed rule. The resulting burden and
costs estimates may be updated in
response to additional input the Agency
receives in comments on the proposed
regulatory changes and to reflect any
updates or revisions in the final rule.
• Respondents/affected entities: The
entities potentially affected by this
action are manufacturers of engines and
vehicles in the heavy-duty on-highway
industries, including alternative fuel
converters, secondary vehicle
manufacturers, and electric vehicle
manufactures. Manufacturers of lightduty vehicles, light-duty trucks, marine
diesel engines, locomotives, and various
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types of nonroad engines, vehicles, and
equipment may be affected to a lesser
degree.
• Respondent’s obligation to respond:
Regulated entities must respond to this
collection if they wish to sell their
products in the United States, as
prescribed by CAA section 203(a).
Participation in some programs is
voluntary; but once a manufacturer has
elected to participate, it must submit the
required information.
• Estimated number of respondents:
Approximately 279 (total).
• Frequency of response: Annually or
On Occasion, depending on the type of
response.
• Total estimated burden: 24,214
hours per year. Burden is defined at 5
CFR 1320.03(b).
• Total estimated cost: $5,694,258
(per year), includes an estimated
$3,729,550 annualized capital or
maintenance and operational costs.
An agency may not conduct or
sponsor, and a person is not required to
respond to, a collection of information
unless it displays a currently valid OMB
control number. The OMB control
numbers for EPA’s regulations in 40
CFR are listed in 40 CFR part 9.
Submit your comments on the
Agency’s need for this information, the
accuracy of the provided burden
estimates and any suggested methods
for minimizing respondent burden to
EPA using the docket identified at the
beginning of this rule. You may also
send your ICR-related comments to
OMB’s Office of Information and
Regulatory Affairs via email to OIRA_
submission@omb.eop.gov. Attention:
Desk Officer for EPA. Since OMB is
required to make a decision concerning
the ICR between 30 and 60 days after
receipt, OMB must receive comments no
later than April 27, 2022. EPA will
respond to any ICR-related comments in
the final rule.
C. Regulatory Flexibility Act (RFA)
I certify that this action will not have
a significant economic impact on a
substantial number of small entities
under the RFA. The small entities
subject to the requirements of this
proposed action are heavy-duty
alternative fuel engine converters,
heavy-duty electric vehicle
manufacturers, a heavy-duty
conventional vehicle manufacturer, and
heavy-duty secondary vehicle
manufacturers. While the proposed rule
also includes regulatory amendments
for sectors other than highway heavyduty engines and vehicles, these
amendments for other sectors correct,
clarify, and streamline the regulatory
provisions, and there is no burden from
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the proposed rule on small entities in
these other sectors.
We identified 265 small entities in the
heavy-duty sector that would be subject
to the proposed rule: Two heavy-duty
alternative fuel engine converters, 13
electric vehicle manufacturers, one
conventional vehicle manufacturer, and
249 heavy-duty secondary vehicle
manufacturers. The Agency has
determined that 217 of the 265 small
entities subject to the rule would
experience an impact of less than 1
percent of annual revenue; 48 small
entities would experience an impact of
1 to less than 3 percent of annual
revenue; and no small entity would
experience an impact of 3 percent or
greater of annual revenue. Specifically,
the two alternative fuel engine
converters, the 13 electric vehicle
manufacturers, the conventional vehicle
manufacturer, and 201 secondary
vehicle manufacturers would
experience an impact of less than 1
percent of annual revenue, and 48
secondary vehicle manufacturers would
experience an impact of 1 to less than
3 percent of annual revenue. Details of
this analysis are presented in Chapter 11
of the draft RIA.
D. Unfunded Mandates Reform Act
(UMRA)
This proposed rule contains no
federal mandates under UMRA, 2 U.S.C.
1531–1538, for State, local, or Tribal
governments. The proposed rule would
impose no enforceable duty on any
State, local or Tribal government. This
proposed rule would contain a federal
mandate under UMRA that may result
in expenditures of $100 million or more
for the private sector in any one year.
Accordingly, the costs and benefits
associated with the proposed rule are
discussed in Section IX and in the draft
RIA, which are in the docket for this
rule.
This action is not subject to the
requirements of section 203 of UMRA
because it contains no regulatory
requirements that might significantly or
uniquely affect small governments.
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E. Executive Order 13132: Federalism
This proposed rule does not have
federalism implications. It will not have
substantial direct effects on states, on
the relationship between the national
government and states, or on the
distribution of power and
responsibilities among the various
levels of government.
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F. Executive Order 13175: Consultation
and Coordination With Indian Tribal
Governments
This action does not have Tribal
implications as specified in Executive
Order 13175. Thus, Executive Order
13175 does not apply to this action.
This action does not have substantial
direct effects on one or more Indian
tribes, on the relationship between the
Federal Government and Indian tribes,
or on the distribution of power and
responsibilities between the Federal
Government and Indian tribes.
However, EPA plans to continue
engaging with Tribal stakeholders in the
development of this rulemaking by
offering a Tribal workshop and offering
government-to-government consultation
upon request.
G. Executive Order 13045: Protection of
Children From Environmental Health
and Safety Risks
This action is subject to Executive
Order 13045 because it is an
economically significant regulatory
action as defined by Executive Order
12866, and EPA believes that the
environmental health risks or safety
risks addressed by this action may have
a disproportionate effect on children.
Accordingly, we have evaluated the
environmental health or safety effects of
air pollutants affected by the proposed
program on children. The results of this
evaluation are described in Section II
regarding the Need for Additional
Emissions Control and associated
references in Section II.
Children are more susceptible than
adults to many air pollutants because of
differences in physiology, higher per
body weight breathing rates and
consumption, rapid development of the
brain and bodily systems, and behaviors
that increase chances for exposure. Even
before birth, the developing fetus may
be exposed to air pollutants through the
mother that affect development and
permanently harm the individual.
Infants and children breathe at much
higher rates per body weight than
adults, with infants under one year of
age having a breathing rate up to five
times that of adults.961 In addition,
children breathe through their mouths
more than adults and their nasal
passages are less effective at removing
961 U.S. Environmental Protection Agency. (2009).
Metabolically-derived ventilation rates: A revised
approach based upon oxygen consumption rates.
Washington, DC: Office of Research and
Development. EPA/600/R–06/129F. https://
cfpub.epa.gov/ncea/cfm/
recordisplay.cfm?deid=202543.
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17641
pollutants, which leads to a higher
deposition fraction in their lungs.962
Certain motor vehicle emissions
present greater risks to children as well.
Early lifestages (e.g., children) are
thought to be more susceptible to tumor
development than adults when exposed
to carcinogenic chemicals that act
through a mutagenic mode of action.963
Exposure at a young age to these
carcinogens could lead to a higher risk
of developing cancer later in life.
Section II.B.7 describes a systematic
review and meta-analysis conducted by
the U.S. Centers for Disease Control and
Prevention that reported a positive
association between proximity to traffic
and the risk of leukemia in children.
The adverse effects of individual air
pollutants may be more severe for
children, particularly the youngest age
groups, than adults. As described in
Section II.B, the Integrated Science
Assessments for a number of pollutants
affected by this rule, including those for
NO2, PM, ozone and CO, describe
children as a group with greater
susceptibility. Section II.B.7 discusses a
number of childhood health outcomes
associated with proximity to roadways,
including evidence for exacerbation of
asthma symptoms and suggestive
evidence for new onset asthma.
There is substantial evidence that
people who live or attend school near
major roadways are more likely to be of
a minority race, Hispanic ethnicity, and/
or low SES. Within these highly
exposed groups, children’s exposure
and susceptibility to health effects is
greater than adults due to school-related
and seasonal activities, behavior, and
physiological factors.
Section VI.B of this preamble presents
the estimated emissions reductions from
the proposed rule, including substantial
reductions in NOX and other criteria
and toxic pollutants. Section VII of this
preamble presents the air quality
impacts of the proposed rule. The air
quality modeling predicts decreases in
ambient concentrations of air pollutants
in 2045 due to the proposed standards,
including significant improvements in
ozone concentrations. Ambient PM2.5,
NO2 and CO concentrations are also
predicted to improve in 2045 because of
the proposed program.
962 Foos, B.; Marty, M.; Schwartz, J.; Bennet, W.;
Moya, J.; Jarabek, A.M.; Salmon, A.G. (2008)
Focusing on children’s inhalation dosimetry and
health effects for risk assessment: An introduction.
J Toxicol Environ Health 71A: 149–165.
963 U.S. Environmental Protection Agency. (2005).
Supplemental guidance for assessing susceptibility
from early-life exposure to carcinogens.
Washington, DC: Risk Assessment Forum. EPA/630/
R–03/003F. https://www.epa.gov/raf/publications/
pdfs/childrens_supplement_final.pdf.
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Children are not expected to
experience greater ambient
concentrations of air pollutants than the
general population. However, because of
their greater susceptibility to air
pollution and their increased time spent
outdoors, it is likely that the proposed
standards would have particular
benefits for children’s health.
H. Executive Order 13211: Actions
Concerning Regulations That
Significantly Affect Energy Supply,
Distribution, or Use
This action is not a ‘‘significant
energy action’’ because it is not likely to
have a significant adverse effect on the
supply, distribution, or use of energy. In
fact, this proposal has an incremental
positive impact on energy supply and
use. Section III.E and Section V describe
I. National Technology Transfer and
Advancement Act (NTTAA) and 1 CFR
Part 51
This action involves technical
standards. Except for the standards
Standard or test method
Regulation
ASTM D975–21, Standard Specification for Diesel Fuel’’.
40 CFR 1036.415(c) and 1036.810(a) ............
ASTM D4814–21c, Standard Specification for
Automotive Spark-Ignition Engine Fuel.
40 CFR 1036.415(c) and 1036.810(a) ............
ASTM D7467–20a, Standard Specification for
Diesel Fuel Oil, Biodiesel Blend (B6 to B20).
40 CFR 1036.415(c) and 1036.810(a) ............
In accordance with the requirements
of 1 CFR 51.5, we are proposing to
incorporate by reference the use of test
methods and standards from SAE
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our projected fuel savings due to the
proposed refueling emissions standards
for certain Spark-ignition HDE. These
refueling emission standards would
require manufacturers to implement
emission control systems to recover
evaporative emissions that would
otherwise be emitted to the ambient air
during a refueling event for use in those
engines. Considering the estimated
incremental fuel savings from the
proposed refueling emissions standards,
we have concluded that this proposal is
not likely to have any adverse energy
effects.
discussed below, the standards included
in the regulatory text as incorporated by
reference were all previously approved
for IBR and no change is included in
this action.
In accordance with the requirements
of 1 CFR 51.5, we are proposing to
incorporate by reference the use of test
methods and standards from ASTM
International (ASTM). The referenced
standards and test methods may be
obtained through the ASTM website
(www.astm.org) or by calling (610) 832–
9585. If ASTM adopts an updated
version of the referenced standards, we
would expect to reference the most
recent version. We are proposing to
incorporate by reference the following
ASTM standards:
Summary
International. The referenced standards
and test methods may be obtained
through the SAE International website
(www.sae.org) or by calling (800) 854–
Fuel specification needed for manufacturerrun field-testing program. This is a newly
referenced standard.
Fuel specification needed for manufacturerrun field-testing program. This is a newly
referenced standard.
Fuel specification needed for manufacturerrun field-testing program. This is a newly
referenced standard.
7179. We are proposing to incorporate
by reference the following SAE
International standards and test
methods:
Standard or test method
Regulation
Summary
SAE J1634, July 2017, Battery Electric Vehicle
Energy Consumption and Range Test Procedure.
40 CFR 600.011(c), 600.116–12(a), 600.210–
12(d), and 600.311–12(j) and (k). 40 CFR
1066.501(a) and 1066.1010(b).
SAE J1711, June 2010, Recommended Practice for Measuring the Exhaust Emissions
and Fuel Economy of Hybrid-Electric Vehicles, Including Plug-In Hybrid Vehicles.
40 CFR 1066.501(a), 1066.1001, and
1066.1010(b).
SAE J1979–2, April 22, 2021, E/E Diagnostic
Test Modes: OBDonUDS.
40 CFR 1036.150(v) and 1036.810(e) ............
SAE J2263, May 2020, Road Load Measurement Using Onboard Anemometry and
Coastdown Techniques.
40 CFR 1037.528 introductory text, (a), (b),
(d), and (f), 1037.665(a), and 1037.810(e).
40 CFR 1066.301(b), 1066.305,
1066.310(b), 1066.1010(b).
SAE J2711, May 2020, Recommended Practice
for Measuring Fuel Economy and Emissions
of Hybrid-Electric and Conventional HeavyDuty Vehicles.
40 CFR 1066.501(a) and 1066.1010(b) ..........
SAE J2841, March 2009, Utility Factor Definitions for Plug-In Hybrid Electric Vehicles
Using 2001 U.S. DOT National Household
Travel Survey Data.
40 CFR 1037.550(a) and 1037.810(e) ............
The procedure describes how to measure energy consumption and range from electric
vehicles. This is an updated version of the
document currently specified in the regulation.
The recommended practice describes how to
measure fuel economy and emissions from
light-duty vehicles, including hybrid-electric
vehicles. This proposal cites the reference
document in an additional place in the regulation.
The standard includes information describing
interface protocols for onboard diagnostic
systems. This is a newly referenced standard.
The procedure describes how to perform
coastdown measurements with light-duty
and heavy-duty vehicles. This is an updated
version of the document currently specified
in the regulation.
The recommended practice describes how to
measure fuel economy and emissions from
heavy-duty vehicles, including hybrid-electric vehicles. This is an updated version of
the document currently specified in the regulation.
The standard practice establishes terminology
and procedures for calculating emission
rates and fuel consumption for plug-in hybrid electric vehicles.
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In accordance with the requirements
of 1 CFR 51.5, we are proposing to
incorporate by reference the use of test
methods and standards from the
International Organization for
Standardization (ISO). This reference
standard is intended to support
proposed changes to labeling for heavyduty engines. We request comment on
the need or benefit of amending the
regulation to cite this same document
where we currently use an older version
of the same reference standard for fuel
economy labels (see 40 CFR part 600,
Standard or test method
In accordance with the requirements
of 1 CFR 51.5, we are proposing to
incorporate by reference the use of test
methods and standards from the Idaho
Summary
40 CFR 1036.135(c) and 1036.810(c) .............
National Laboratory. The referenced
standards and test methods may be
obtained through the Idaho National
Laboratory website (www.inl.gov) or by
The standard specifies a standardized code
protocol for including on engines’ emission
control information labels. This is a newly
referenced standard.
calling (866) 495–7440. We propose to
incorporate by reference the following
test methods:
Standard or test method
Regulation
Summary
U.S. Advanced Battery Consortium, Electric Vehicle Battery Test Procedures Manual, Revision 2, January 1996.
40 CFR 1037.552(a) and 1037.810(f) .............
The referenced procedure describes a procedure for preconditioning batteries as part of
a performance demonstration. This is a
newly referenced standard.
In accordance with the requirements
of 1 CFR 51.5, we are proposing to
incorporate by reference the use of test
methods and standards from the
California Air Resources Board (CARB).
The referenced standards and test
methods may be obtained through the
CARB website (www.arb.ca.gov) or by
Standard or test method
Summary
CARB’s 2019 OBD regulation—13 CCR
1968.2, 1968.5, and 1971.5.
40 CFR 1036.110(b) and 1036.810(d) ............
CARB’s 2019 OBD regulation—13 CCR 1971.1
40 CFR 1036.110(b) and (c), 1036.111(a) and
(c), and 1036.810(d).
EPA believes that this proposed rule
does not have disproportionately high
and adverse human health or
environmental effects on minority
populations, low-income populations
and/or indigenous peoples, as specified
in Executive Order 12898 (59 FR 7629,
February 16, 1994). Section II.B.8 of this
preamble provides a qualitative
summary of evidence that communities
with environmental justice concerns are
disproportionately impacted by mobile
source emissions and would therefore
benefit from the emissions reductions
that would result from this proposal.
Section II.B.8 also presents the results of
new work that shows that, relative to
the rest of the population, people living
near truck routes are more likely to be
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calling (916) 322–2884. We propose to
incorporate by reference the following
CARB documents:
Regulation
J. Executive Order 12898: Federal
Actions To Address Environmental
Justice in Minority Populations and
Low-Income Populations
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subpart D). The referenced standards
and test methods may be obtained
through the ISO website (www.iso.org)
or by calling (41) 22749 0111. We
propose to incorporate by reference the
following ISO standard:
Regulation
ISO/IEC 18004:2015(E), February 2015, Information technology—Automatic identification
and data capture techniques—QR Code bar
code symbology specification, Third Edition.
17643
people of color and have lower incomes
than the general population.
With respect to emissions reductions
and associated improvements in air
quality, EPA has determined that this
rule would benefit all U.S. populations,
including minority populations, lowincome populations and indigenous
peoples. Section VI of this preamble
presents the estimated emissions
reductions from the proposed rule,
including substantial reductions in NOX
and other criteria and toxic pollutants.
Section VII of this preamble presents the
air quality impacts of the proposed
Option 1. The air quality modeling
predicts decreases in ambient
concentrations of air pollutants in 2045
due to the proposed standards,
including significant improvements in
ozone concentrations. Ambient PM2.5,
NO2 and CO concentrations are also
predicted to improve in 2045 because of
the proposed Option 1 program.
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The CARB standards establish requirements
for onboard diagnostic systems for heavyduty vehicles. These are newly referenced
standards.
The CARB standards establish requirements
for onboard diagnostic systems for heavyduty vehicles. This is a newly referenced
standard.
In terms of benefits to human health,
reduced ambient concentrations of
ozone and PM2.5 would lead to the
avoidance of many adverse
environmental and human health
impacts in 2045, including reductions
in premature deaths and many non-fatal
illnesses. These health benefits,
presented in Section VIII of the
preamble, would accrue to all U.S.
populations, including minority
populations, low-income populations
and indigenous peoples.
EPA also conducted a demographic
analysis of air quality modeling data in
2045 to examine trends in human
exposure to future air quality in
scenarios both with and without the
proposed Option 1 in place. That
analysis, summarized in Section VII.H
of the preamble and presented in more
detail in draft RIA Chapter 6.3.9, found
that in the 2045 baseline, nearly double
the number of people of color live
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within areas with the worst ozone and
PM2.5 air quality compared to nonHispanic whites. We also found that the
largest predicted improvements in both
ozone and PM2.5 are estimated to occur
in areas with the worst baseline air
quality. While there would be
improvements in air quality for people
of color, disparities in PM2.5 and ozone
exposure are projected to remain.
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XIV. Statutory Provisions and Legal
Authority
Statutory authority for the
requirements proposed in this
rulemaking can be found in CAA
sections 202, 203, 206, 207, 208, 213,
216, and 301 (42 U.S.C. 7521, 7522,
7525, 7541, 7542, 7547, 7550, and
7601).
40 CFR Part 86
40 CFR Part 1042
Environmental protection,
Administrative practice and procedure,
Confidential business information,
Labeling, Motor vehicle pollution,
Reporting and recordkeeping
requirements.
Environmental protection,
Administrative practice and procedure,
Air pollution control, Confidential
business information, Environmental
protection, Imports, Labeling, Penalties,
Reporting and recordkeeping
requirements, Vessels, Warranties.
40 CFR Part 87
Environmental protection. Air
pollution control, Aircraft.
40 CFR Part 600
Environmental protection,
Administrative practice and procedure,
Electric power, Fuel economy,
Incorporation by reference, Labeling,
Reporting and recordkeeping
requirements.
List of Subjects
40 CFR Part 1027
40 CFR Part 2
Administrative practice and
procedure, Confidential business
information, Courts, Environmental
protection, Freedom of information,
Government employees
Environmental protection,
Administrative practice and procedure,
Air pollution control, Confidential
business information, Imports,
Reporting and recordkeeping
requirements.
40 CFR Part 59
Air pollution control, Confidential
business information, Labeling, Ozone,
Reporting and recordkeeping
requirements, Volatile organic
compounds.
40 CFR Part 1030
40 CFR Part 60
Administrative practice and
procedure, Air pollution control,
Aluminum, Beverages, Carbon
monoxide, Chemicals, Coal, Electric
power plants, Fluoride, Gasoline, Glass
and glass products, Grains, Greenhouse
gases, Household appliances, Industrial
facilities, Insulation, Intergovernmental
relations, Iron, Labeling, Lead, Lime,
Metals, Motor vehicles, Natural gas,
Nitrogen dioxide, Petroleum, Phosphate,
Plastics materials and synthetics,
Polymers, Reporting and recordkeeping
requirements, Rubber and rubber
products, Sewage disposal, Steel, Sulfur
oxides, Vinyl, Volatile organic
compounds, Waste treatment and
disposal, Zinc.
40 CFR Part 80
Environmental protection,
Administrative practice and procedure,
Air pollution control, Diesel fuel, Fuel
additives, Gasoline, Imports, Oil
imports, Petroleum, Renewable fuel.
40 CFR Part 85
Confidential business information,
Greenhouse gases, Imports, Labeling,
Motor vehicle pollution, Reporting and
recordkeeping requirements, Research,
Warranties.
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40 CFR Part 1043
Environmental protection,
Administrative practice and procedure,
Air pollution control, Imports,
Reporting and recordkeeping
requirements, Vessels.
40 CFR Parts 1045, 1051, and 1054
Environmental protection,
Administrative practice and procedure,
Air pollution control, Confidential
business information, Imports, Labeling,
Penalties, Reporting and recordkeeping
requirements, Warranties.
40 CFR Part 1048
Environmental protection, Air
pollution control, Aircraft, Greenhouse
gases.
Environmental protection,
Administrative practice and procedure,
Air pollution control, Confidential
business information, Imports, Labeling,
Penalties, Reporting and recordkeeping
requirements, Research, Warranties.
40 CFR Part 1033
40 CFR Part 1060
Environmental protection,
Administrative practice and procedure,
Confidential business information,
Environmental protection, Labeling,
Penalties, Railroads, Reporting and
recordkeeping requirements.
Environmental protection,
Administrative practice and procedure,
Air pollution control, Confidential
business information, Imports, Labeling,
Penalties, Reporting and recordkeeping
requirements, Warranties.
40 CFR Part 1036
40 CFR Part 1065
Environmental protection,
Administrative practice and procedure,
Air pollution control Confidential
business information, Greenhouse gases,
Incorporation by reference, Labeling,
Motor vehicle pollution, Reporting and
recordkeeping requirements,
Warranties.
Environmental protection,
Administrative practice and procedure,
Air pollution control, Reporting and
recordkeeping requirements, Research.
40 CFR Part 1037
Environmental protection,
Administrative practice and procedure,
Air pollution control, Confidential
business information, Incorporation by
reference, Labeling, Motor vehicle
pollution, Reporting and recordkeeping
requirements, Warranties.
40 CFR Part 1039
Environmental protection,
Administrative practice and procedure,
Air pollution control, Confidential
business information, Imports, Labeling,
Penalties, Reporting and recordkeeping
requirements, Warranties.
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40 CFR Part 1066
Environmental protection, Air
pollution control, Incorporation by
reference, Reporting and recordkeeping
requirements.
40 CFR Part 1068
Environmental protection,
Administrative practice and procedure,
Air pollution control, Confidential
business information, Imports, Motor
vehicle pollution, Penalties, Reporting
and recordkeeping requirements,
Warranties.
40 CFR Part 1090
Environmental protection,
Administrative practice and procedure,
Air pollution control, Diesel fuel, Fuel
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additives, Gasoline, Imports, Oil
imports, Petroleum, Renewable fuel.
Michael S. Regan,
Administrator.
For the reasons set out in the
preamble, we are amending title 40,
chapter I of the Code of Federal
Regulations as set forth below.
PART 2—PUBLIC INFORMATION
1. The authority citation for part 2
continues to read as follows:
■
Authority: 5 U.S.C. 552, 552a, 553; 28
U.S.C. 509, 510, 534; 31 U.S.C. 3717.
2. Amend § 2.301 by adding and
reserving paragraph (i) and adding
paragraph (j) to read as follows:
■
§ 2.301 Special rules governing certain
information obtained under the Clean Air
Act.
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*
*
*
*
*
(i) [Reserved]
(j) Requests for or release of
information subject to a confidentiality
determination through rulemaking as
specified in 40 CFR part 1068. This
paragraph (j) describes provisions that
apply for a wide range of engines,
vehicles, and equipment that are subject
to emission standards and other
requirements under the Clean Air Act.
This includes motor vehicles and motor
vehicle engines, nonroad engines and
nonroad equipment, aircraft and aircraft
engines, and stationary engines. It also
includes portable fuel containers
regulated under 40 CFR part 59, subpart
F, and fuel tanks, fuel lines, and related
fuel-system components regulated
under 40 CFR part 1060. Regulatory
provisions related to confidentiality
determinations for these products are
codified broadly in 40 CFR part 1068,
with additional detailed provisions for
specific sectors in the regulatory parts
referenced in 40 CFR 1068.1. References
in this paragraph (j) to 40 CFR part 1068
also include these related regulatory
parts.
(1) Unless noted otherwise, 40 CFR
2.201 through 2.215 do not apply for
information covered by the
confidentiality determinations in 40
CFR part 1068 if EPA has determined
through rulemaking that information to
be any of the following pursuant to 42
U.S.C. 7414 or 7542(c) in a rulemaking
subject to 42 U.S.C. 7607(d):
(i) Emission data as defined in
paragraph (a)(2)(i) of this section.
(ii) Data not entitled to confidential
treatment.
(2) Unless noted otherwise, 40 CFR
2.201 through 2.208 do not apply for
information covered by the
confidentiality determinations in 40
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CFR part 1068 if EPA has determined
through rulemaking that information to
be entitled to confidential treatment
pursuant to 42 U.S.C. 7414 or 7542(c) in
a rulemaking subject to 42 U.S.C.
7607(d). EPA will treat such information
as confidential in accordance with the
provisions of § 2.209 through 2.215,
subject to paragraph (j)(4) of this
section.
(3) EPA will deny a request for
information under 5 U.S.C. 552(b)(4) if
EPA has determined through
rulemaking that the information is
entitled to confidential treatment under
40 CFR part 1068. The denial
notification will include a regulatory
cite to the appropriate determination.
(4) A determination made pursuant to
42 U.S.C. 7414 or 7542 in a rulemaking
subject to 42 U.S.C. 7607(d) that
information specified in 40 CFR part
1068 is entitled to confidential
treatment shall continue in effect unless
EPA takes one of the following actions
to modify the determination:
(i) EPA determines, pursuant to 5
U.S.C. 552(b)(4) and the Clean Air Act
(42 U.S.C. 7414; 7542(c)) in a
rulemaking subject to 42 U.S.C. 7607(d),
that the information is entitled to
confidential treatment, or that the
information is emission data or data that
is otherwise not entitled to confidential
treatment by statute or regulation.
(ii) EPA determines, pursuant to 5
U.S.C. 552(b)(4) and the Clean Air Act
(42 U.S.C. 7414; 7542(c)) that the
information is emission data or data that
is otherwise clearly not entitled to
confidential treatment by statute or
regulation under 40 CFR 2.204(d)(2).
(iii) The Office of General Counsel
revisits an earlier determination,
pursuant to 5 U.S.C. 552(b)(4) and the
Clean Air Act (42 U.S.C. 7414; 7542(c)),
that the information is entitled to
confidential treatment because of a
change in the applicable law or newly
discovered or changed facts. Prior to a
revised final determination, EPA shall
afford the business an opportunity to
submit a substantiation on the pertinent
issues to be considered, including any
described in §§ 2.204(e)(4) or 2.205(b),
within 15 days of the receipt of the
notice to substantiate. If, after
consideration of any timely comments
made by the business in its
substantiation, the Office of General
Counsel makes a revised final
determination that the information is
not entitled to confidential treatment
under 42 U.S.C. 7414 or 7542, EPA will
notify the business in accordance with
§ 2.205(f)(2).
(5) The provisions of 40 CFR 2.201
through 2.208 continue to apply for the
categories of information identified in
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40 CFR 1068.11(c) for which there is no
confidentiality determination in 40 CFR
part 1068.
PART 59—NATIONAL VOLATILE
ORGANIC COMPOUND EMISSION
STANDARDS FOR CONSUMER AND
COMMERCIAL PRODUCTS
3. The authority citation for part 59
continues to read as follows:
■
Authority: 42 U.S.C. 7414 and 7511b(e).
■
4. Revise § 59.695 to read as follows:
§ 59.695 What provisions apply to
confidential information?
The provisions of 40 CFR 1068.10 and
1068.11 apply for submitted information
you claim as confidential information
you submit under this part.
PART 60—STANDARDS OF
PERFORMANCE FOR NEW
STATIONARY SOURCES
5. The authority citation for part 60
continues to read as follows:
■
Authority: 42 U.S.C. 7401 et seq.
6. Amend § 60.4202 by revising
paragraph (g) introductory text to read
as follows:
■
§ 60.4202 What emission standards must I
meet for emergency engines if I am a
stationary CI internal combustion engine
manufacturer?
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*
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*
(g) Notwithstanding the requirements
in paragraphs (a) through (d) of this
section, stationary emergency CI ICE
identified in paragraphs (a) and (c) of
this section may be certified to the
provisions of 40 CFR part 1042 for
commercial engines that are applicable
for the engine’s model year,
displacement, power density, and
maximum engine power if the engines
will be used solely in either or both of
the locations identified in paragraphs
(g)(1) and (2) of this section. Engines
that would be subject to the Tier 4
standards in 40 CFR part 1042 that are
used solely in either or both of the
locations identified in paragraphs (g)(1)
and (2) of this section may instead
continue to be certified to the previous
tier of standards in 40 CFR part 1042.
The previous tier is Tier 3 in most cases;
however, the previous tier is Tier 2 if
there are no Tier 3 standards specified
for engines of a certain size or power
rating.
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■ 7. Revise § 60.4218 to read as follows:
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§ 60.4218 What General Provisions and
confidential information provisions apply to
me?
(a) Table 8 to this subpart shows
which parts of the General Provisions in
§§ 60.1 through 60.19 apply to you.
(b) The provisions of 40 CFR 1068.10
and 1068.11 apply for engine
manufacturers. For others, the general
confidential business information (CBI)
provisions apply as described in 40 CFR
part 2.
■ 8. Revise § 60.4246 to read as follows:
§ 60.4246 What General Provisions and
confidential information provisions apply to
me?
(a) Table 3 to this subpart shows
which parts of the General Provisions in
§§ 60.1 through 60.19 apply to you.
(b) The provisions of 40 CFR 1068.10
and 1068.11 apply for engine
manufacturers. For others, the general
confidential business information (CBI)
provisions apply as described in 40 CFR
part 2.
PART 80—REGULATION OF FUELS
AND FUEL ADDITIVES
9. The authority citation for part 80
continues to read as follows:
■
Authority: 42 U.S.C. 7414, 7521, 7542,
7545, and 7601(a).
Subpart B—[Removed and reserved]
■
10. Remove and reserve subpart B.
PART 85—CONTROL OF AIR
POLLUTION FROM MOBILE SOURCES
11. The authority citation for part 85
continues to read as follows:
■
Authority: 42 U.S.C. 7401–7671q.
12. Amend § 85.1501 by revising
paragraph (a) to read as follows:
■
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§ 85.1501
Applicability.
(a) Except where otherwise indicated,
this subpart is applicable to motor
vehicles offered for importation or
imported into the United States for
which the Administrator has
promulgated regulations under 40 CFR
part 86, subpart D or S, prescribing
emission standards, but which are not
covered by certificates of conformity
issued under section 206(a) of the Clean
Air Act (i.e., which are nonconforming
vehicles as defined in § 85.1502), as
amended, and part 86 at the time of
conditional importation. Compliance
with regulations under this subpart
shall not relieve any person or entity
from compliance with other applicable
provisions of the Clean Air Act. This
subpart no longer applies for heavy-duty
engines certified under 40 CFR part 86,
subpart A, or 40 CFR part 1036;
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references in this subpart to ‘‘engines’’
therefore apply only for replacement
engines intended for installation in
motor vehicles that are subject to this
subpart.
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§ 85.1513
—[Amended]
13. Amend § 85.1513 by removing and
reserving paragraph (e)(5).
■ 14. Revise § 85.1514 to read as
follows:
■
§ 85.1514 Treatment of confidential
information.
The provisions of 40 CFR 1068.10 and
1068.11 apply for information you
submit under this subpart.
■ 15. Amend § 85.1515 by revising
paragraph (a)(2)(ii)(A) to read as follows:
§ 85.1515 Emission standards and test
procedures applicable to imported
nonconforming motor vehicles and motor
vehicle engines.
(a) * * *
(2) * * *
(ii) * * *
(A) Exhaust and fuel economy tests.
You must measure emissions over the
FTP driving cycle and the highway fuel
economy driving cycle as specified in
40 CFR 1066.801 to meet the fuel
economy requirements in 40 CFR part
600 and demonstrate compliance with
the exhaust emission standards in 40
CFR part 86 (other than PM). Measure
exhaust emissions and fuel economy
with the same test procedures used by
the original manufacturer to test the
vehicle for certification. However, you
must use an electric dynamometer
meeting the requirements of 40 CFR part
1066, subpart B, unless we approve a
different dynamometer based on
excessive compliance costs. If you
certify based on testing with a different
dynamometer, you must state in the
application for certification that all
vehicles in the emission family will
comply with emission standards if
tested on an electric dynamometer.
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■ 16. Amend § 85.1701 by revising
paragraphs (a)(1), (b), and (c) to read as
follows:
§ 85.1701
General applicability.
(a) * * *
(1) Beginning January 1, 2014, the
exemption provisions of 40 CFR part
1068, subpart C, apply instead of the
provisions of this subpart for heavyduty motor vehicle engines and heavyduty motor vehicles regulated under 40
CFR part 86, subpart A, or 40 CFR part
1036 or part 1037, except that the
nonroad competition exemption of 40
CFR 1068.235 and the nonroad hardship
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exemption provisions of 40 CFR
1068.245, 1068.250, and 1068.255 do
not apply for motor vehicle engines.
Note that the provisions for emergency
vehicle field modifications in § 85.1716
continue to apply for heavy-duty
engines.
*
*
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*
(b) The provisions of 40 CFR 1068.10
and 1068.11 apply for information you
submit under this subpart.
(c) References to engine families and
emission control systems in this subpart
or in 40 CFR part 1068 apply to
durability groups and test groups as
applicable for manufacturers certifying
vehicles under the provisions of 40 CFR
part 86, subpart S.
*
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*
§ 85.1712
—[Removed and Reserved]
17. Remove and reserve § 85.1712.
18. Revise § 85.1808 to read as
follows:
■
■
§ 85.1808 Treatment of confidential
information.
The provisions of 40 CFR 1068.10 and
1068.11 apply for information you
submit under this subpart.
■ 19. Amend § 85.1901 by revising
paragraph (a) to read as follows:
§ 85.1901
Applicability.
(a) The requirements of this subpart
shall be applicable to all 1972 and later
model year motor vehicles and motor
vehicle engines, except that the
provisions of 40 CFR 1068.501 apply
instead for heavy-duty motor vehicle
engines and heavy-duty motor vehicles
certified under 40 CFR part 86, subpart
A, or 40 CFR part 1036 or 1037 starting
January 1, 2018.
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*
■ 20. Revise § 85.1909 to read as
follows:
§ 85.1909 Treatment of confidential
information.
The provisions of 40 CFR 1068.10 and
1068.11 apply for information you
submit under this subpart.
Subpart V—WARRANTY
REGULATIONS AND VOLUNTARY
AFTERMARKET CERTIFICATION
PROGRAM
21. The heading of subpart V is
revised to read as set forth above.
■ 22. Amend § 85.2102 by revising
paragraphs (a)(1), (2), (4) through (6),
(10), and (13) to read as follows:
■
§ 85.2102
Definitions.
(a) * * *
(1) Act means Part A of Title II of the
Clean Air Act, 42 U.S.C. 7421 et seq.
(2) Office Director means the Director
for the Office of Transportation and Air
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Quality in the Office of Air and
Radiation of the Environmental
Protection Agency or other authorized
representative of the Office Director.
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*
(4) Emission performance warranty
means that warranty given pursuant to
this subpart and 42 U.S.C. 7541(b).
(5) Emission warranty means a
warranty given pursuant to this subpart
and 42 U.S.C. 7541(a) or (b).
(6) Model year means the
manufacturer’s annual production
period as described in subpart X of this
part.
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*
*
(10) Useful life means that period
established pursuant to 42 U.S.C.
7521(d) and regulations promulgated
thereunder.
*
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*
*
(13) Written instructions for proper
maintenance and use means those
maintenance and operation instructions
specified in the owner’s manual as
being necessary to assure compliance of
a vehicle with applicable emission
standards for the useful life of the
vehicle that are:
(i) In accordance with the instructions
specified for performance on the
manufacturer’s prototype vehicle used
in certification (including those
specified for vehicles used under
special circumstances); and
(ii) In compliance with the
requirements of 40 CFR 86.1808; and
(iii) In compliance with any other
EPA regulations governing maintenance
and use instructions.
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■ 23. Amend § 85.2103 by revising
paragraph (a)(3) to read as follows:
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§ 85.2103
Emission performance warranty.
(a) * * *
(3) Such nonconformity results or will
result in the vehicle owner having to
bear any penalty or other sanction
(including the denial of the right to use
the vehicle) under local, State or Federal
law, then the manufacturer shall remedy
the nonconformity at no cost to the
owner; except that, if the vehicle has
been in operation for more than 24
months or 24,000 miles, the
manufacturer shall be required to
remedy only those nonconformities
resulting from the failure of any of the
specified major emission control
components listed in 42 U.S.C.
7541(i)(2) or components which have
been designated by the Administrator to
be specified major emission control
components until the vehicle has been
in operation for 8 years or 80,000 miles.
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24. Amend § 85.2104 by revising
paragraphs (a) and (h) introductory text
to read as follows:
■
§ 85.2104 Owners’ compliance with
instructions for proper maintenance and
use.
(a) An emission warranty claim may
be denied on the basis of
noncompliance by a vehicle owner with
the written instructions for proper
maintenance and use.
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*
(h) In no case may a manufacturer
deny an emission warranty claim on the
basis of—
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■ 25. Amend § 85.2106 by revising
paragraphs (b) introductory text, (c), (d)
introductory text, (d)(2), and (g) to read
as follows:
§ 85.2106
Warranty claim procedures.
*
*
*
*
*
(b) A claim under any emission
warranty required by 42 U.S.C. 7541(a)
or (b) may be submitted by bringing a
vehicle to:
*
*
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*
*
(c) To the extent required by any
Federal or State law, whether statutory
or common law, a vehicle manufacturer
shall be required to provide a means for
non-franchised repair facilities to
perform emission warranty repairs.
(d) The manufacturer of each vehicle
to which the warranty is applicable
shall establish procedures as to the
manner in which a claim under the
emission warranty is to be processed.
The procedures shall—
*
*
*
*
*
(2) Require that if the facility at which
the vehicle is initially presented for
repair is unable for any reason to honor
the particular claim, then, unless this
requirement is waived in writing by the
vehicle owner, the repair facility shall
forward the claim to an individual or
office authorized to make emission
warranty determinations for the
manufacturer.
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*
(g) The vehicle manufacturer shall
incur all costs associated with a
determination that an emission
warranty claim is valid.
■ 26. Amend § 85.2107 by revising
paragraphs (a) and (b) to read as follows:
§ 85.2107
Warranty remedy.
(a) The manufacturer’s obligation
under the emission warranties provided
under 42 U.S.C. 7541(a) and (b) shall be
to make all adjustments, repairs or
replacements necessary to assure that
the vehicle complies with applicable
emission standards of the U.S.
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Environmental Protection Agency, that
it will continue to comply for the
remainder of its useful life (if proper
maintenance and operation are
continued), and that it will operate in a
safe manner. The manufacturer shall
bear all costs incurred as a result of the
above obligation, except that after the
first 24 months or 24,000 miles
(whichever first occurs) the
manufacturer shall be responsible only
for:
(1) The adjustment, repair or
replacement of any of the specified
major emission control components
listed in 42 U.S.C. 7541(i)(2) or
components which have been
designated by the administrator to be
specified major emission control
components until the vehicle has been
in operation for 8 years or 80,000 miles;
and
(2) All other components which must
be adjusted, repaired or replaced to
enable a component adjusted, repaired,
or replaced under paragraph (a)(1) of
this section to perform properly.
(b) Manufacturers shall be liable for
the total cost of the remedy for any
vehicle validly presented for repair
under an emission warranty to any
authorized service facility authorized by
the vehicle manufacturer. State or local
limitations as to the extent of the
penalty or sanction imposed upon an
owner of a failed vehicle shall have no
bearing on this liability.
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■ 27. Amend § 85.2109 by revising
paragraphs (a) introductory text and
(a)(6) to read as follows:
§ 85.2109 Inclusion of warranty provisions
in owners’ manuals and warranty booklets.
(a) A manufacturer shall furnish with
each new motor vehicle, a full
explanation of the emission warranties
required by 42 U.S.C. 7541(a) and (b),
including at a minimum the following
information:
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*
(6) An explanation that an owner may
obtain further information concerning
the emission warranties or that an
owner may report violations of the
terms of the Emission warranties
provided under 42 U.S.C. 7541(a) and
(b) by contacting the Director,
Compliance Division, Environmental
Protection Agency, 2000 Traverwood
Dr, Ann Arbor, MI 48105 (Attention:
Warranty) or email to: complianceinfo@
epa.gov.
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■ 28. Amend § 85.2111 by revising the
introductory text and paragraphs (b)
introductory text, (c), and (d) to read as
follows:
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§ 85.2111
Federal Register / Vol. 87, No. 59 / Monday, March 28, 2022 / Proposed Rules
Warranty enforcement.
The following acts are prohibited and
may subject a manufacturer to a civil
penalty as described in paragraph (d) of
this section:
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*
(b) Failing or refusing to comply with
the terms and conditions of the
emission warranties provided under 42
U.S.C. 7541(a) and (b) with respect to
any vehicle to which this subpart
applies. Acts constituting such a failure
or refusal shall include, but are not
limited to, the following:
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*
(c) To provide directly or indirectly in
any communication to the ultimate
purchaser or any subsequent purchaser
that emission warranty coverage is
conditioned upon the use of any name
brand component, or system or upon
service (other than a component or
service provided without charge under
the terms of the purchase agreement),
unless the communication is made
pursuant to a written waiver by the
Office Director.
(d) The maximum penalty value is
$37,500 for each offense that occurs
after November 2, 2015. Maximum
penalty limits may be adjusted based on
the Consumer Price Index as described
at 40 CFR part 19.
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*
■ 29. Revise § 85.2123 to read as
follows:
§ 85.2123 Treatment of confidential
information.
The provisions of 40 CFR 1068.10 and
1068.11 apply for information you
submit under this subpart.
PART 86—CONTROL OF EMISSIONS
FROM NEW AND IN-USE HIGHWAY
VEHICLES AND ENGINES
30. The authority citation for part 86
continues to read as follows:
■
Authority: 42 U.S.C. 7401–7671q.
31. Amend § 86.007–11 by revising
paragraphs (f) and (g) introductory text
to read as follows:
■
§ 86.007–11 Emission standards and
supplemental requirements for 2007 and
later model year diesel heavy-duty engines
and vehicles.
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(f) Model year 2007 and later dieselfueled heavy-duty engines and vehicles
for sale in Guam, American Samoa, or
the Commonwealth of the Northern
Mariana Islands may be subject to
alternative standards under 40 CFR
1036.655.
(g) Model years 2018 through 2026
engines at or above 56 kW that will be
installed in specialty vehicles as
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allowed by 40 CFR 1037.605 may meet
alternate emission standards as follows:
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■ 32. Amend § 86.008–10 by revising
paragraph (g) introductory text to read
as follows:
§ 86.008–10 Emission standards for 2008
and later model year Otto-cycle heavy-duty
engines and vehicles.
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*
(g) Model years 2018 through 2026
engines that will be installed in
specialty vehicles as allowed by 40 CFR
1037.605 may meet alternate emission
standards as follows:
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*
*
■ 33. Amend § 86.010–18 by:
■ a. Revising paragraph (a) introductory
text.
■ b. Removing and reserving paragraph
(o)
The revision reads as follows:
§ 86.010–18 On-board Diagnostics for
engines used in applications greater than
14,000 pounds GVWR.
(a) General. Heavy-duty engines
intended for use in a heavy-duty vehicle
weighing more than 14,000 pounds
GVWR must be equipped with an onboard diagnostic (OBD) system capable
of monitoring all emission-related
engine systems or components during
the life of the engine. The OBD
requirements of 40 CFR 1036.110 apply
starting in model year 2027. In earlier
model years, manufacturers may meet
the requirements of this section or the
requirements of 40 CFR 1036.110. Note
that 40 CFR 1036.150(u) allows for an
alternative communication protocol
before model year 2027. The OBD
system is required to detect all
malfunctions specified in paragraphs
(g), (h), and (i) of this section even
though the OBD system is not required
to use a unique monitor to detect each
of those malfunctions.
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*
■ 34. Amend § 86.016–1 by:
■ a. Revising paragraphs (a)
introductory text, (d) introductory text,
and (d)(4).
■ b. Adding and reserving paragraph (i).
■ c. Adding paragraph (j).
The revisions and additions read as
follows:
§ 86.016–1
General applicability.
(a) Applicability. The provisions of
this subpart apply for certain types of
new heavy-duty engines and vehicles as
described in this section. As described
in paragraph (j) of this section, most of
this subpart no longer applies starting
with model year 2027. Note that this
subpart does not apply for light-duty
vehicles, light-duty trucks, medium-
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duty passenger vehicles, or vehicles at
or below 14,000 pounds GVWR that
have no propulsion engine, such as
electric vehicles; see subpart S of this
part for requirements that apply for
those vehicles. In some cases,
manufacturers of heavy-duty engines
and vehicles can choose to meet the
requirements of this subpart or the
requirements of subpart S of this part;
those provisions are therefore
considered optional, but only to the
extent that manufacturers comply with
the other set of requirements. In cases
where a provision applies only for a
certain vehicle group based on its model
year, vehicle class, motor fuel, engine
type, or other distinguishing
characteristics, the limited applicability
is cited in the appropriate section. The
provisions of this subpart apply for
certain heavy-duty engines and vehicles
as follows:
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*
*
*
*
(d) Non-petroleum fueled vehicles.
Standards and requirements apply to
model year 2016 and later nonpetroleum fueled motor vehicles as
follows:
*
*
*
*
*
(4) The standards and requirements of
40 CFR part 1037 apply for vehicles
above 14,000 pounds GVWR that have
no propulsion engine, such as electric
vehicles. Electric heavy-duty vehicles
may not generate PM emission credits.
Electric heavy-duty vehicles may not
generate NOX emission credits except as
allowed under 40 CFR part 1037.
*
*
*
*
*
(i) [Reserved]
(j) Transition to 40 CFR parts 1036
and 1037. Except for § 86.010–38(j), this
subpart no longer applies starting with
model year 2027. Individual provisions
in 40 CFR parts 1036 and 1037 apply
instead of the provisions of this subpart
before model year 2027 as specified in
this subpart and 40 CFR parts 1036 and
1037.
■ 35. Amend § 86.090–5 by adding
paragraph (b)(4) to read as follows.
§ 86.090–5 General standards; increase in
emissions; unsafe conditions.
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*
*
*
*
(b) * * *
(4) Manufacturers of engines
equipped with vanadium-based SCR
catalysts must design the engine and its
emission controls to prevent vanadium
sublimation and protect the catalyst
from high temperatures as described in
40 CFR 1036.115(g)(2).
■ 36. Amend § 86.117–96 by revising
paragraph (d)(1) introductory text and
adding paragraphs (d)(1)(iii) and (iv) to
read as follows.
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(d) * * *
(1) The calculation of net methanol
and hydrocarbon mass change is used to
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*
(iii) TE = temperature of sample
withdrawn, R.
(iv) TSHED = temperature of SHED, R.
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37. Add § 86.450 to subpart E to read
as follows:
■
§ 86.450 Treatment of confidential
information.
The provisions of 40 CFR 1068.10 and
1068.11 apply for information you
submit under this subpart.
Subpart I—[Removed and Reserved]
38. Subpart I, consisting of
§§ 86.1101–87 through 86.1116–87, is
removed and reserved.
■ 39. Add § 86.1117 to subpart L to read
as follows:
■
§ 86.1117
Labeling.
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(a) Light-duty trucks and heavy-duty
vehicles and engines for which
nonconformance penalties are to be paid
in accordance with § 86.1113–87(b)
must have information printed on the
emission control information label or a
supplemental label as follows.
(1) The manufacturer must begin
labeling production engines or vehicles
within 10 days after the completion of
the PCA.
(2) This statement shall read: ‘‘The
manufacturer of this [engine or vehicle,
as applicable] will pay a
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determine enclosure background and
leak rate. It is also used to check the
enclosure volume measurements. The
methanol mass change is calculated
from the initial and final methanol
samples, the net withdrawn methanol
(in the case of diurnal emission testing
with fixed-volume enclosures), and
initial and final temperature and
pressure according to the following
equation:
nonconformance penalty to be allowed
to introduce it into U.S. commerce at an
emission level higher than the
applicable emission standard. The
[compliance level or alternative
emission standard] for this engine/
vehicle is [insert the applicable
pollutant and compliance level
calculated in accordance with
§ 86.1112–87(a)].’’
(3) If a manufacturer introduces an
engine or vehicle into U.S. commerce
prior to the compliance level
determination of § 86.1112–87(a), it
must provide the engine or vehicle
owner with a label as described in
paragraph (a)(2) of this section to be
affixed in a location in proximity to the
emission control information label
within 30 days of the completion of the
PCA.
(b) The Administrator may approve in
advance other label content and formats,
provided the alternative label contains
information consistent with this section.
■ 40. Revise § 86.1301 to read as
follows:
of this part by testing hybrid engines
and hybrid powertrains using the test
procedures in 40 CFR part 1036, rather
than testing the engine alone. If you
choose this option, you may meet the
supplemental emission test (SET)
requirements by using the SET duty
cycle specified in either § 86.1362 or 40
CFR 1036.505. Except as specified,
provisions of this subpart and subpart A
of this part that reference engines apply
equally to hybrid engines and hybrid
powertrains.
(c) The abbreviations and acronyms
from subpart A of this part apply to this
subpart.
§ 86.1301
Scope; applicability.
(a) This subpart specifies gaseous
emission test procedures for Otto-cycle
and diesel heavy-duty engines, and
particulate emission test procedures for
diesel heavy-duty engines.
(b) You may optionally demonstrate
compliance with the emission standards
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§ § 86.1302–84, 86.1303–84, and
86.1304—[Removed]
41. Remove §§ 86.1302–84, 86.1303–
84, and 86.1304.
■ 42. Amend § 86.1362 by revising
paragraph (b) to read as follows:
■
§ 86.1362 Steady-state testing with a
ramped-modal cycle.
*
*
*
*
*
(b) Measure emissions by testing the
engine on a dynamometer with the
following ramped-modal duty cycle to
determine whether it meets the
applicable steady-state emission
standards in this part and 40 CFR part
1036:
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EP28MR22.013
§ 86.117–96 Evaporative emission
enclosure calibrations.
17649
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13a Steadystate.
13b Transition
12a Steadystate.
12b Transition
11a Steadystate.
11b Transition
10a Steadystate.
10b Transition
9a Steadystate.
9b Transition
8a Steadystate.
8b Transition
7a Steadystate.
7b Transition
6a Steadystate.
6b Transition
5a Steadystate.
5b Transition
4a Steadystate.
4b Transition
3a Steadystate.
3b Transition
C ..................
Linear Transition.
20
C ..................
20
102
C ..................
C ..................
20
100
C ..................
C ..................
20
102
C ..................
Linear Transition.
20
171
B ..................
B ..................
20
218
B ..................
194
A ..................
Linear Transition.
20
A ..................
20
103
A ..................
A ..................
20
100
A ..................
Linear Transition.
20
103
B ..................
B ..................
B ..................
Linear Transition.
A ..................
217
20
219
20
173
Linear Transition.
20
2a Steadystate.
2b Transition
Warm Idle ....
170
1a Steadystate.
1b Transition
Engine
speed 1 2
Time in
mode
(seconds)
Engine testing
RMC mode
jspears on DSK121TN23PROD with PROPOSALS2
Linear Transition.
Linear Transition.
50 ...............
Linear Transition.
75 ...............
Linear Transition.
25 ...............
100 .............
Linear Transition.
Linear Transition.
25 ...............
100 .............
Linear Transition.
Linear Transition.
25 ...............
Linear Transition.
75 ...............
50 ...............
Linear Transition.
Linear Transition.
75 ...............
50 ...............
Linear Transition.
100 .............
Linear Transition.
0 .................
Torque
(percent) 2 3
Linear
Transition.
vrefC ..........
vrefC ..........
vrefC ..........
vrefC ..........
vrefC ..........
vrefC ..........
Linear
Transition.
vrefC ..........
vrefB ..........
vrefB ..........
Linear
Transition.
vrefB ..........
vrefA ..........
vrefA ..........
vrefA ..........
vrefA ..........
Linear
Transition.
vrefA ..........
vrefB ..........
vrefB ..........
Linear
Transition.
vrefB ..........
Linear
Transition.
vrefA ..........
0 ...............
Vehicle
speed
(mi/hr) 4
2.226E–05
1.369E–05
2.624E–05
1.549E–05
6.943E–07
2.151E–05
¥4.971E–07
¥4.343E–07
¥4.680E–07
¥4.855E–07
¥4.545E–07
¥3.766E–07
¥5.004E–07
3.833E–09
¥7.526E–11
¥4.195E–09
1.114E–05
2.234E–05
1.694E–05
9.881E–06
¥5.417E–07
¥5.569E–07
¥5.292E–07
¥5.118E–07
¥1.992E–06
1.471E–08
¥1.482E–09
9.906E–09
7.160E–09
1.550E–08
6.475E–05
¥2.078E–06
2.235E–08
1.064E–08
¥4.756E–07
1.998E–05
¥5.497E–07
1.678E–05
¥1.393E–07
¥4.288E–07
¥5.343E–07
2.221E–05
¥5.294E–07
3.454E–05
3.880E–05
¥5.682E–07
¥5.928E–07
¥7.509E–10
7.236E–09
1.665E–08
3.527E–09
¥8.171E–09
1.481E–09
1.202E–08
3.185E–09
6.556E–10
2.035E–05
2.579E–05
¥5.226E–07
1.686E–10
2.010E–05
1.291E–05
¥4.758E–07
¥5.102E–07
4.263E–09
8.337E–09
3.954E–05
2.493E–05
¥5.506E–07
¥1.235E–08
0
3.780E–05
c
¥4.899E–07
¥5.895E–07
¥1.898E–08
¥1.640E–09
0
b
0
a
0
¥1.393E–02
1.002E–04
2.460E–04
3.107E–04
8.438E–05
¥6.006E–05
2.591E–04
5.067E–04
1.381E–04
2.170E–05
4.955E–04
8.171E–04
6.028E–04
1.107E–04
6.220E–04
8.345E–04
7.214E–04
4.755E–04
5.293E–04
5.521E–04
3.703E–04
2.874E–04
5.702E–04
1.248E–03
4.706E–03
d
0
1.229E–03
4.864E–04
5.058E–04
5.301E–04
5.051E–04
4.509E–04
5.101E–04
5.670E–04
5.110E–04
4.062E–04
4.976E–04
5.462E–04
4.765E–04
3.579E–04
4.308E–04
4.669E–04
4.478E–04
4.146E–04
4.629E–04
5.005E–04
4.852E–04
4.528E–04
4.768E–04
5.287E–04
6.550E–04
e
Road-grade coefficients 4
Hybrid powertrain testing
TABLE 1 OF § 86.1362—RAMPED-MODAL DUTY CYCLE
0
¥3.967E–02
¥1.904E–02
¥2.304E–02
¥2.644E–02
¥2.005E–02
¥1.213E–02
¥2.331E–02
¥3.353E–02
¥2.333E–02
¥1.045E–02
¥2.363E–02
¥3.315E–02
¥2.197E–02
¥8.468E–03
¥1.724E–02
¥2.338E–02
¥2.012E–02
¥1.605E–02
¥2.185E–02
¥2.561E–02
¥2.242E–02
¥1.803E–02
¥2.389E–02
¥3.117E–02
¥2.679E–02
f
0
1.135E+00
¥1.678E–01
¥1.990E–01
¥2.177E–01
¥1.679E–01
¥1.261E–01
¥2.017E–01
¥2.648E–01
¥2.154E–01
¥1.266E–01
¥2.253E–01
¥2.957E–01
¥2.669E–01
¥1.243E–01
¥2.093E–01
¥2.547E–01
¥2.306E–01
¥1.899E–01
¥1.819E–01
¥2.393E–01
¥2.068E–01
¥1.830E–01
¥2.712E–01
¥3.263E–01
¥1.027E+00
g
0
¥7.267E+00
8.738E+00
1.103E+01
1.266E+01
8.734E+00
5.090E+00
1.119E+01
1.649E+01
1.024E+01
4.762E+00
1.156E+01
1.689E+01
1.109E+01
4.195E+00
8.906E+00
1.215E+01
1.043E+01
8.200E+00
1.086E+01
1.285E+01
1.074E+01
8.808E+00
1.206E+01
1.627E+01
1.542E+01
h
......................
1
......................
1
......................
1
......................
2
......................
9
......................
9
......................
12
......................
12
......................
12
......................
10
......................
10
......................
9
......................
6
CO2weighting
(percent) 5
17650
Federal Register / Vol. 87, No. 59 / Monday, March 28, 2022 / Proposed Rules
168
Warm Idle ....
0 .................
0 ...............
0
0
0
0
0
0
0
0
3 The
2 Advance
speed terms are defined in 40 CFR part 1065.
from one mode to the next within a 20 second transition phase. During the transition phase, command a linear progression from the settings of the current mode to the settings of the next mode.
percent torque is relative to maximum torque at the commanded engine speed.
4 See 40 CFR 1036.505(c) for a description of powertrain testing with the ramped-modal cycle, including the equation that uses the road-grade coefficients.
5 Use the specified weighting factors to calculate composite emission results for CO as specified in 40 CFR 1036.501.
2
1 Engine
14 Steadystate.
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Federal Register / Vol. 87, No. 59 / Monday, March 28, 2022 / Proposed Rules
§ 86.1372 Measuring smoke emissions
within the NTE zone.
We differentiate these vehicle types as
described in 40 CFR 1037.801.
*
*
*
*
*
■ 45. Amend § 86.1810–17 by adding
paragraph (j) to read as follows:
*
§ 86.1810–17
43. Amend § 86.1372 by revising
paragraph (a) introductory text to read
as follows:
■
*
*
*
*
(a) For steady-state or transient smoke
testing using full-flow opacimeters,
equipment meeting the requirements of
40 CFR part 1065, subpart L, or ISO/
DIS–11614 ‘‘Reciprocating internal
combustion compression-ignition
engines—Apparatus for measurement of
the opacity and for determination of the
light absorption coefficient of exhaust
gas’’ is required. ISO/DIS–11614 is
incorporated by reference (see § 86.1).
*
*
*
*
*
■ 44. Amend § 86.1801–12 by revising
paragraphs (a)(2) introductory text,
(a)(2)(iii), (a)(3) introductory text, and
(g) to read as follows:
jspears on DSK121TN23PROD with PROPOSALS2
§ 86.1801–12
Applicability.
(a) * * *
(2) The provisions of this subpart
apply for medium-duty passenger
vehicles and all vehicles at or below
14,000 pounds GVWR that have no
propulsion engine, such as electric
vehicles. The provisions of this subpart
also apply for other complete heavyduty vehicles at or below 14,000 pounds
GVWR, except as follows:
*
*
*
*
*
(iii) The provisions of this subpart are
optional for diesel-fueled Class 3 heavyduty vehicles in a given model year if
those vehicles are equipped with
engines certified to the appropriate
standards in § 86.007–11 or 40 CFR
1036.104 for which less than half of the
engine family’s sales for the model year
in the United States are for complete
Class 3 heavy-duty vehicles. This
includes engines sold to all vehicle
manufacturers. If you are the original
manufacturer of the engine and the
vehicle, base this showing on your sales
information. If you manufacture the
vehicle but are not the original
manufacturer of the engine, you must
use your best estimate of the original
manufacturer’s sales information.
(3) The provisions of this subpart
generally do not apply to incomplete
heavy-duty vehicles or to complete
vehicles above 14,000 pounds GVWR
(see § 86.016–1 and 40 CFR parts 1036
and 1037). However, this subpart
applies to such vehicles in the following
cases:
*
*
*
*
*
(g) Complete and incomplete vehicles.
Several provisions in this subpart,
including the applicability provisions
described in this section, are different
for complete and incomplete vehicles.
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General requirements.
*
*
*
*
*
(j) Small-volume manufacturers that
modify a vehicle already certified by a
different company may recertify that
vehicle under this subpart S based on
the vehicle supplier’s compliance with
fleet average standards for criteria
exhaust emissions, evaporative
emissions, and greenhouse gas
emissions as follows:
(1) The recertifying manufacturer
must certify the vehicle at bin levels and
family emission limits that are the same
as or more stringent than the
corresponding bin levels and family
emission limits for the vehicle supplier.
(2) The recertifying manufacturer
must meet all the standards and
requirements described in this subpart
S, except for the fleet average standards
for criteria exhaust emissions,
evaporative emissions, and greenhouse
gas emissions.
(3) The vehicle supplier must send
the small-volume manufacturer a
written statement accepting
responsibility to include the subject
vehicles in the vehicle supplier’s
exhaust and evaporative fleet average
calculations in §§ 86.1860–17, 86.1864–
10, and 86.1865–12.
(4) The small-volume manufacturer
must describe in the application for
certification how the two companies are
working together to demonstrate
compliance for the subject vehicles. The
application must include the statement
from the vehicle supplier described in
paragraph (j)(3) of this section.
(5) The vehicle supplier must include
a statement that the vehicle supplier is
including the small volume
manufacturer’s sales volume and
emissions levels in the vehicle
supplier’s fleet average reports under
§§ 86.1860–17, 86.1864–10, and
86.1865–12.
§ 86.1819
[Removed]
46. Remove § 86.1819.
47. Amend § 86.1819–14 by revising
paragraph (d)(12)(i) to read as follows:
■
■
§ 86.1819–14 Greenhouse gas emission
standards for heavy-duty vehicles.
*
*
*
*
*
(d) * * *
(12) * * *
(i) Configuration means a
subclassification within a test group
based on engine code, transmission type
and gear ratios, final drive ratio, and
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other parameters we designate. Engine
code means the combination of both
‘‘engine code’’ and ‘‘basic engine’’ as
defined for light-duty vehicles in 40
CFR 600.002.
*
*
*
*
*
■ 48. Amend § 86.1823–08 by:
■ a. Revising paragraph (c)(1)(iv)(A).
■ b. Adding paragraph (m) introductory
text.
■ c. Revising paragraph (m)(1).
The addition and revisions read as
follows:
§ 86.1823–08 Durability demonstration
procedures for exhaust emissions.
*
*
*
*
*
(c) * * *
(1) * * *
(iv) * * *
(A) The simulated test weight will be
the equivalent test weight specified in
§ 86.129 using a weight basis of the
loaded vehicle weight for light-duty
vehicles and light light-duty trucks, and
ALVW for all other vehicles.
*
*
*
*
*
(m) Durability demonstration
procedures for vehicles subject to the
greenhouse gas exhaust emission
standards specified in § 86.1818.
Determine a deterioration factor for each
exhaust constituent as described in this
paragraph (m) and in 40 CFR 600.113–
12(h) through (m) to calculate the
composite CREE DF value.
(1) CO2. (i) Unless otherwise specified
under paragraph (m)(1)(ii) or (iii) of this
section, manufacturers may use a
multiplicative CO2 deterioration factor
of one or an additive deterioration factor
of zero to determine full useful life
emissions for the FTP and HFET tests.
(ii) Based on an analysis of industrywide data, EPA may periodically
establish and/or update the
deterioration factor for CO2 emissions,
including air conditioning and other
credit-related emissions. Deterioration
factors established and/or updated
under this paragraph (m)(1)(ii) will
provide adequate lead time for
manufacturers to plan for the change.
(iii) For plug-in hybrid electric
vehicles and any other vehicle model
the manufacturer determines will
experience increased CO2 emissions
over the vehicle’s useful life, consistent
with good engineering judgment,
manufacturers must either install aged
components on test vehicles as provided
in paragraph (f)(2) of this section,
determine a deterioration factor based
on testing, or provide an engineering
analysis that the vehicle is designed
such that CO2 emissions will not
increase over the vehicle’s useful life.
Manufacturers may test using the
whole-vehicle mileage accumulation
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Federal Register / Vol. 87, No. 59 / Monday, March 28, 2022 / Proposed Rules
procedures in § 86.1823–08 (c) or (d)(1),
or manufacturers may request prior EPA
approval for an alternative durability
procedure based on good engineering
judgment. For the testing option, each
FTP test performed on the durability
data vehicle selected under § 86.1822
must also be accompanied by an HFET
test, and combined FTP/HFET CO2
results determined by averaging the city
(FTP) and highway (HFET) CO2 values,
weighted 0.55 and 0.45 respectively.
The deterioration factor will be
determined for this combined CO2
value. Calculated multiplicative
deterioration factors that are less than
one shall be set to equal one, and
calculated additive deterioration factors
that are less than zero shall be set to
zero.
*
*
*
*
*
■ 49. Amend § 86.1843–01 by revising
paragraph (f)(2) and adding paragraph
(i) to read as follows:
§ 86.1843–01 General information
requirements.
*
*
*
*
*
(f) * * *
(2) The manufacturer must submit a
final update to Part 1 and Part 2 of the
Application by May 1 following the end
of the model year to incorporate any
applicable running changes or
corrections which occurred between
January 1 of the applicable model year
and the end of the model year. A
manufacturer may request an extension
for submitting the final update. The
request must clearly indicate the
circumstances necessitating the
extension.
*
*
*
*
*
(i) Confidential information. The
provisions of 40 CFR 1068.10 and
1068.11 apply for information you
submit under this subpart.
■ 50. Amend § 86.1869–12 by revising
paragraph (d)(2)(i) to read as follows:
§ 86.1869–12 CO2 credits for off-cycle CO2
reducing technologies.
jspears on DSK121TN23PROD with PROPOSALS2
*
*
*
*
*
(d) * * *
(2) Notice and opportunity for public
comment. (i) The Administrator will
publish a notice of availability in the
Federal Register notifying the public of
a manufacturer’s proposed alternative
off-cycle credit calculation
methodology. The notice will include
details regarding the proposed
methodology but will not include any
Confidential Business Information (see
40 CFR 1068.10 and 1068.11). The
notice will include instructions on how
to comment on the methodology. The
Administrator will take public
comments into consideration in the
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final determination and will notify the
public of the final determination.
Credits may not be accrued using an
approved methodology until the first
model year for which the Administrator
has issued a final approval.
*
*
*
*
*
PART 87—CONTROL OF AIR
POLLUTION FROM AIRCRAFT AND
AIRCRAFT ENGINES
51. The authority citation for part 87
continues to read as follows:
■
Authority: 42 U.S.C. 7401 et seq.
■
52. Revise § 87.4 to read as follows:
§ 87.4 Treatment of confidential
information.
The provisions of 40 CFR 1068.10 and
1068.11 apply for information you
submit under this part.
§ 87.42
[Amended]
53. Amend § 87.42 by removing and
reserving paragraph (d).
■
PART 600—FUEL ECONOMY AND
GREENHOUSE GAS EXHAUST
EMISSIONS OF MOTOR VEHICLES
54. The authority citation for part 600
continues to read as follows:
■
Authority: 49 U.S.C. 32901–23919q, Pub.
L. 109–58.
55. Amend § 600.001 by removing the
paragraph heading from paragraph (e)
and adding paragraph (f) to read as
follows:
■
§ 600.001
General applicability.
*
*
*
*
*
(f) Unless we specify otherwise, send
all reports and requests for approval to
the Designated Compliance Officer (see
§ 600.002).
■ 56. Amend § 600.002 by adding a
definition for ‘‘Designated Compliance
Officer’’ in alphabetical order and
revising the definitions for ‘‘Engine
code’’, ‘‘SC03’’, and ‘‘US06’’ to read as
follows:
§ 600.002
Definitions.
*
*
*
*
*
Designated Compliance Officer means
the Director, Light-Duty Vehicle Center,
U.S. Environmental Protection Agency,
2000 Traverwood Drive, Ann Arbor, MI
48105; complianceinfo@epa.gov;
www.epa.gov/ve-certification.
*
*
*
*
*
Engine code means one of the
following:
(1) For LDV, LDT, and MDPV, engine
code means a unique combination,
within a test group (as defined in
§ 86.1803 of this chapter), of
displacement, fuel injection (or
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carburetion or other fuel delivery
system), calibration, distributor
calibration, choke calibration, auxiliary
emission control devices, and other
engine and emission control system
components specified by the
Administrator. For electric vehicles,
engine code means a unique
combination of manufacturer, electric
traction motor, motor configuration,
motor controller, and energy storage
device.
(2) For HDV, engine code has the
meaning given in § 86.1819–14(d)(12) of
this chapter.
*
*
*
*
*
SC03 means the test procedure
specified in 40 CFR 1066.801(c)(2).
*
*
*
*
*
US06 means the test procedure as
described in 40 CFR 1066.801(c)(2).
*
*
*
*
*
■ 57. Amend § 600.011 by revising
paragraphs (a) and (c)(2) to read as
follows:
§ 600.011
Incorporation by reference.
(a) Certain material is incorporated by
reference into this part with the
approval of the Director of the Federal
Register in accordance with 5 U.S.C.
552(a) and 1 CFR part 51. To enforce
any edition other than that specified in
this section, the Environmental
Protection Agency (EPA) must publish a
document in the Federal Register and
the material must be available to the
public. All approved material is
available for inspection at the EPA and
at the National Archives and Records
Administration (NARA). Contact EPA
at: U.S. EPA, Air and Radiation Docket
and Information Center, 1301
Constitution Ave. NW, Room B102, EPA
West Building, Washington, DC 20460,
www.epa.gov/dockets, (202) 202–1744.
For information on the availability of
this material at NARA, email:
fr.inspection@nara.gov, or go to:
www.archives.gov/federal-register/cfr/
ibr-locations.html. The material may be
obtained from the sources in the
following paragraphs of this section.
*
*
*
*
*
(c) * * *
(2) SAE J1634, Battery Electric
Vehicle Energy Consumption and Range
Test Procedure, revised July 2017; IBR
approved for §§ 600.116–12(a); 600.210–
12(d); 600.311–12(j) and (k).
*
*
*
*
*
§§ 600.106–08, 600.108–08, 600.109–08, and
600.110–08 [Removed]
58. Amend subpart B by removing the
following sections: §§ 600.106–08,
600.108–08, 600.109–08, and 600.110–
08.
■
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59. Amend § 600.111–08 by revising
the introductory text to read as follows:
■
§ 600.111–08
Test procedures.
This section describes test procedures
for the FTP, highway fuel economy test
(HFET), US06, SC03, and the cold
temperature FTP tests. See 40 CFR
1066.801(c) for an overview of these
procedures. Perform testing according to
test procedures and other requirements
contained in this part 600 and in 40 CFR
part 1066. This testing includes
specifications and procedures for
equipment, calibrations, and exhaust
sampling. Manufacturers may use data
collected according to previously
published test procedures for model
years through 2021. In addition, we may
approve the use of previously published
test procedures for later model years as
an alternative procedure under 40 CFR
1066.10(c). Manufacturers must comply
with regulatory requirements during the
transition as described in 40 CFR 86.101
and 86.201.
*
*
*
*
*
§ 600.112–08
[Removed]
60. Remove § 600.112–08.
61. Amend § 600.113–12 by revising
paragraphs (a)(1), (b) through (d), and
(e)(1) to read as follows:
■
■
§ 600.113–12 Fuel economy, CO2
emissions, and carbon-related exhaust
emission calculations for FTP, HFET, US06,
SC03 and cold temperature FTP tests.
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(a) * * *
(1) Calculate the weighted grams/mile
values for the FTP test for CO2, HC, and
CO, and where applicable, CH3OH,
C2H5OH, C2H4O, HCHO, NMHC, N2O,
and CH4 as specified in 40 CFR
1066.605. Measure and record the test
fuel’s properties as specified in
paragraph (f) of this section.
*
*
*
*
*
(b) Calculate the HFET fuel economy
as follows:
(1) Calculate the mass values for the
highway fuel economy test for HC, CO,
and CO2, and where applicable, CH3OH,
C2H5OH, C2H4O, HCHO, NMHC, N2O,
and CH4 as specified in 40 CFR
1066.605. Measure and record the test
fuel’s properties as specified in
paragraph (f) of this section.
(2) Calculate the grams/mile values
for the highway fuel economy test for
HC, CO, and CO2, and where applicable
CH3OH, C2H5OH, C2H4O, HCHO,
NMHC, N2O, and CH4 by dividing the
mass values obtained in paragraph (b)(1)
of this section, by the actual driving
distance, measured in miles, as
specified in 40 CFR 1066.840.
(c) Calculate the cold temperature
FTP fuel economy as follows:
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(1) Calculate the weighted grams/mile
values for the cold temperature FTP test
for HC, CO, and CO2, and where
applicable, CH3OH, C2H5OH, C2H4O,
HCHO, NMHC, N2O, and CH4 as
specified in 40 CFR 1066.605.
(2) Calculate separately the grams/
mile values for the cold transient phase,
stabilized phase and hot transient phase
of the cold temperature FTP test as
specified in 40 CFR 1066.605.
(3) Measure and record the test fuel’s
properties as specified in paragraph (f)
of this section.
(d) Calculate the US06 fuel economy
as follows:
(1) Calculate the total grams/mile
values for the US06 test for HC, CO, and
CO2, and where applicable, CH3OH,
C2H5OH, C2H4O, HCHO, NMHC, N2O,
and CH4 as specified in 40 CFR
1066.605.
(2) Calculate separately the grams/
mile values for HC, CO, and CO2, and
where applicable, CH3OH, C2H5OH,
C2H4O, HCHO, NMHC, N2O, and CH4,
for both the US06 City phase and the
US06 Highway phase of the US06 test
as specified in 40 CFR 1066.605 and
1066.831. In lieu of directly measuring
the emissions of the separate city and
highway phases of the US06 test
according to the provisions of 40 CFR
1066.831, the manufacturer may
optionally, with the advance approval of
the Administrator and using good
engineering judgment, analytically
determine the grams/mile values for the
city and highway phases of the US06
test. To analytically determine US06
City and US06 Highway phase emission
results, the manufacturer shall multiply
the US06 total grams/mile values
determined in paragraph (d)(1) of this
section by the estimated proportion of
fuel use for the city and highway phases
relative to the total US06 fuel use. The
manufacturer may estimate the
proportion of fuel use for the US06 City
and US06 Highway phases by using
modal CO2, HC, and CO emissions data,
or by using appropriate OBD data (e.g.,
fuel flow rate in grams of fuel per
second), or another method approved by
the Administrator.
(3) Measure and record the test fuel’s
properties as specified in paragraph (f)
of this section.
(e) * * *
(1) Calculate the grams/mile values
for the SC03 test for HC, CO, and CO2,
and where applicable, CH3OH, C2H5OH,
C2H4O, HCHO, NMHC, N2O, and CH4 as
specified in 40 CFR 1066.605.
*
*
*
*
*
■ 62. Amend § 600.115–11 by revising
the introductory text to read as follows:
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§ 600.115–11 Criteria for determining the
fuel economy label calculation method.
This section provides the criteria to
determine if the derived 5-cycle method
for determining fuel economy label
values, as specified in § 600.210–
08(a)(2) or (b)(2) or § 600.210–12(a)(2) or
(b)(2), as applicable, may be used to
determine label values. Separate criteria
apply to city and highway fuel economy
for each test group. The provisions of
this section are optional. If this option
is not chosen, or if the criteria provided
in this section are not met, fuel
economy label values must be
determined according to the vehiclespecific 5-cycle method specified in
§ 600.210–08(a)(1) or (b)(1) or
§ 600.210–12(a)(1) or (b)(1), as
applicable. However, dedicated
alternative-fuel vehicles (other than
battery electric vehicles), dual fuel
vehicles when operating on the
alternative fuel, MDPVs, and vehicles
imported by Independent Commercial
Importers may use the derived 5-cycle
method for determining fuel economy
label values whether or not the criteria
provided in this section are met.
Manufacturers may alternatively
account for this effect for battery electric
vehicles, fuel cell vehicles, and plug-in
hybrid electric vehicles (when operating
in the charge-depleting mode) by
multiplying 2-cycle fuel economy
values by 0.7 and dividing 2-cycle CO2
emission values by 0.7.
*
*
*
*
*
■ 63. Amend § 600.116–12 by revising
paragraph (a) to read as follows:
§ 600.116–12 Special procedures related to
electric vehicles and hybrid electric
vehicles.
(a) Determine fuel economy values for
electric vehicles as specified in
§§ 600.210 and 600.311 using the
procedures of SAE J1634 (incorporated
by reference in § 600.011). Use the
procedures of SAE J1634, Section 8,
with the following clarifications and
modifications for using this and other
sections of SAE J1634:
(1) Vehicles that cannot complete the
Multi-Cycle Range and Energy
Consumption Test (MCT) because they
are unable travel the distance required
to complete the test with a fully charged
battery, or they are unable to achieve the
maximum speed on either the UDDS or
HFEDS (Highway Fuel Economy Drive
Cycle also known as the HFET) cycle
should seek Administrator approval to
use the procedures outlined in SAE
J1634 Section 7 Single Cycle Range and
Energy Consumption Test (SCT).
(2) The MCT includes the following
key-on soak times and key-off soak
periods:
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(i) As noted in SAE J1634 Section
8.3.4, a 15 second key-on pause is
required between UDDS1 and HFEDS1,
and UDDS3 and HFEDS2. The key-on
pause is considered a part of the
HFEDS1 and HFEDS2 drive cycle.
(ii) As noted in SAE J1634 Section
8.3.4, a 10 minute key-off soak period is
required between HFEDS1 and UDDS2,
and HFEDS2 and UDDS4.
(iii) A 5-minute minimum key-off
soak period is required between UDDS2
and the first phase of the mid-test
constant speed cycle, and UDDS4 and
the first phase of the end-of-test
constant speed cycle.
(iv) If multiple phases are required
during either the mid-test constant
speed cycle or the end-of-test constant
speed cycle there must be a minimum
5-minute key-off soak period between
each constant speed phase. The key-off
soak periods between the constant
speed phases may last for up to a
maximum of 30 minutes.
(3) As noted in SAE J1634 Section
8.3.4, during all ‘key-off’ soak periods,
the key or power switch must be in the
‘‘off’’ position, the hood must be closed,
the test cell fan(s) must be off, and the
brake pedal not depressed. For vehicles
which do not have a key or power
switch the vehicle must be placed in the
‘mode’ the manufacturer recommends
when the vehicle is to be parked and the
occupants exit the vehicle.
(4) Either Method 1 or Method 2
described in Appendix A of SAE J1634
may be used to estimate the mid-test
constant speed cycle distance (dM). The
mid-test constant speed cycle distance
calculation needs to be performed prior
to beginning the test and should not use
data from the test being performed. If
Method 2 is used, multiply the result
determined by the Method 2 equation
by 0.8 to determine the mid-test
constant speed cycle distance (dM).
(5) Divide the mid-test constant speed
cycle distance (dM) by 65 mph to
determine the total time required for the
mid-test constant speed cycle. If the
time required is one-hour or less the
mid-test constant speed cycle can be
performed with no key-off soak periods.
If the time required is greater than onehour the mid-test constant speed cycle
must be separated into phases such that
no phase exceeds more than one-hour.
At the conclusion of each mid-test
constant speed phase a minimum 5minute key-off soak will be performed.
(6) Using good engineering judgment
determine the end-of-test constant speed
cycle distance so that it does not exceed
20% of the total distance driven during
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the MCT as described in SAE J1634
Section 8.3.3.
(7) Divide the end-of-test constant
speed cycle distance (dE) by 65 mph to
determine the total time required for the
end-of-test constant speed cycle. If the
time required is one-hour or less the
end-of-test constant speed cycle can be
performed with no key-off soak periods.
If the time required is greater than onehour the end-of-test constant speed
cycle must be separated into phases
such that no phase exceeds more than
one-hour. At the conclusion of each
end-of-test constant speed phase a
minimum 5-minute key-off soak will be
performed.
(8) SAE J634 Section 3.13 defines
useable battery energy (UBE) as the total
DC discharge energy (Edctotal),
measured in DC watt-hours for a full
discharge test. The total DC discharge
energy is the sum of all measured
phases of a test inclusive of all drive
cycle types. As key-off soak periods are
not considered part of the test phase, the
discharge energy that occurs during the
key-off soak periods is not included in
the useable battery energy.
(9) Recharging the vehicle’s battery
must start within three hours after the
end of testing.
(10) At the request of a manufacturer,
the Administrator may approve the use
of an earlier version of SAE J1634 when
a manufacturer is carrying over data for
vehicles tested using a prior version of
SAE J1634.
(11) All label values related to fuel
economy, energy consumption, and
range must be based on 5-cycle testing
or on values adjusted to be equivalent
to 5-cycle results. Prior to performing
testing to generate a 5-cycle adjustment
factor, manufacturers must request
Administrator approval to use SAE
J1634 Appendices B and C for
determining a 5-cycle adjustment factor
with the following modifications,
clarifications, and attestations:
(i) The 20 °F charge-depleting UDDS
must be performed with a minimum 10minute key-off soak period between
each UDDS cycle. Key-off soak periods
of up to 30 minutes are allowed. During
all ‘key-off’ soak periods, the key or
power switch must be in the ‘‘off’’
position, the hood must be closed, the
test cell fan(s) must be off, and the brake
pedal not depressed. For vehicles which
do not have a key or power switch the
vehicle must be placed in the ‘mode’ the
manufacturer recommends when the
vehicle is to be parked and the
occupants exit the vehicle.
(ii) Prior to performing the 20 °F
charge-depleting UDDS the vehicle must
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soak for a minimum of 12 hours and a
maximum of 36 hours at a temperature
of 20 °F. Prior to beginning the 12 to 36
hour cold soak at 20 °F the vehicle must
be fully charged, the charging can take
place at test laboratory ambient
temperatures (68 to 86 °F) or at 20 °F.
During the 12 to 36 hour cold soak
period the vehicle may not be connected
to a charger nor is the vehicle cabin or
battery to be preconditioned during the
20 °F soak period.
(iii) Beginning with the 2024 model
year the 20 °F UDDS charge-depleting
UDDS test will be replaced with a 20 °F
UDDS test consisting of 2 UDDS cycles
performed with a 10-minute key-off
soak between the two UDDS cycles. The
data from the two UDDS cycles will be
used to calculate the five-cycle
adjustment factor, instead of using the
results from the entire charge-depleting
data set. Manufacturers that have
submitted and used the average data
from 20 °F charge-depleting UDDS data
sets will be required to revise their 5cycle adjustment factor calculation and
re-label vehicles using the data from the
first two UDDS cycles only.
Manufacturers, at their discretion,
would also be allowed to re-run the 20
°F UDDS test with the battery charged
to a state-of-charge (SoC) determined by
the manufacturer. The battery does not
need to be at 100% SoC before the 20
°F cold soak.
(iv) Manufacturers must submit a
written attestation to the Administrator
at the completion of testing with the
following information:
(A) A statement noting the SoC level
of the rechargeable energy storage
system (RESS) prior to beginning the
20°F cold soak for testing performed
beginning with model year 2024.
(B) A statement confirming the
vehicle was not charged or
preconditioned during the 12 to 36 hour
20 °F soak period before starting the 20
°F UDDS cycle.
(C) A summary of all the 5-cycle test
results and the calculations used to
generate the 5-cycle adjustment factor,
including all of the 20 °F UDDS cycles,
the distance travelled during each
UDDS and the measured DC discharge
energy during each UDDS phase.
Beginning in model year 2024, the 20 °F
UDDS test results will consist of only
two UDDS cycles.
(D) Beginning in model year 2024 the
RunningFC equation used to calculate
the City Fuel Economy found on Page
30 in Appendix C of J1634 should be
replaced with the following equation
when calculating City Fuel Economy:
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(E) A description of each test group
and configuration which will use the 5cycle adjustment factor, including the
battery capacity of the vehicle used to
generate the 5-cycle adjustment factor
and the battery capacity of all the
configurations to which it will be
applied.
(v) At the conclusion of the
manufacturers testing and after
receiving the attestations from the
manufacturer regarding the performance
of the 20 °F UDDS test processes, the 5cycle test results, and the summary of
vehicles to which the manufacturer
proposes applying the 5-cycle
adjustment factor, the Administrator
will review the submittals and inform
the manufacturer in writing if the
Administrator concurs with the
manufacturer’s proposal. If not, the
Administrator will describe the
rationale to the manufacturer for not
approving their request.
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■ 64. Amend § 600.210–12 by revising
paragraphs (a) introductory text,
(a)(2)(iii), and (d) to read as follows:
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§ 600.210–12 Calculation of fuel economy
and CO2 emission values for labeling.
(a) General labels. Except as specified
in paragraphs (d) and (e) of this section,
fuel economy and CO2 emissions for
general labels may be determined by
one of two methods. The first is based
on vehicle-specific model-type 5-cycle
data as determined in § 600.209–12(b).
This method is available for all vehicles
and is required for vehicles that do not
qualify for the second method as
described in § 600.115 (other than
electric vehicles). The second method,
the derived 5-cycle method, determines
fuel economy and CO2 emissions values
from the FTP and HFET tests using
equations that are derived from vehiclespecific 5-cycle model type data, as
determined in paragraph (a)(2) of this
section. Manufacturers may voluntarily
lower fuel economy (MPG) values and
raise CO2 values if they determine that
the label values from any method are
not representative of the in-use fuel
economy and CO2 emissions for that
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model type, but only if the manufacturer
changes both the MPG values and the
CO2 value and revises any other affected
label value accordingly for a model type
(including but not limited to the fuel
economy 1–10 rating, greenhouse gas 1–
10 rating, annual fuel cost, 5-year fuel
cost information). Similarly, for any
electric vehicles and plug-in hybrid
electric vehicles, manufacturers may
voluntarily lower the fuel economy
(MPGe) and raise the energy
consumption (kW-hr/100 mile) values if
they determine that the label values are
not representative of the in-use fuel
economy, energy consumption, and CO2
emissions for that model type, but only
if the manufacturer changes both the
MPGe and the energy consumption
value and revises any other affected
label value accordingly for a model
type. Manufacturers may voluntarily
lower the value for electric driving
range if they determine that the label
values are not representative of the inuse electric driving range.
*
*
*
*
*
(2) * * *
(iii) Unless and until superseded by
written guidance from the
Administrator, the following intercepts
and slopes shall be used in the
equations in paragraphs (a)(2)(i) and (ii)
of this section:
City Intercept = 0.004091.
City Slope = 1.1601.
Highway Intercept = 0.003191.
Highway Slope = 1.2945.
*
*
*
*
*
(d) Calculating combined fuel
economy, CO2 emissions, and driving
range. (1) If the criteria in § 600.115–
11(a) are met for a model type, both the
city and highway fuel economy and CO2
emissions values must be determined
using the vehicle-specific 5-cycle
method. If the criteria in § 600.115–
11(b) are met for a model type, the city
fuel economy and CO2 emissions values
may be determined using either method,
but the highway fuel economy and CO2
emissions values must be determined
using the vehicle-specific 5-cycle
method (or modified 5-cycle method as
allowed under § 600.114–12(b)(2)).
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(2) If the criteria in § 600.115 are not
met for a model type, the city and
highway fuel economy and CO2
emission label values must be
determined by using the same method,
either the derived 5-cycle or vehiclespecific 5-cycle.
(3) Manufacturers may use one of the
following methods to determine 5-cycle
values for fuel economy, CO2 emissions,
and driving range for electric vehicles:
(i) Generate 5-cycle data as described
in paragraph (a)(1) of this section using
the procedures of SAE J1634
(incorporated by reference in § 600.011)
with amendments and revisions as
described in § 600.116–12(a).
(ii) Multiply 2-cycle fuel economy
values and driving range by 0.7 and
divide 2-cycle CO2 emission values by
0.7.
(iii) Manufacturers may ask the
Administrator to approve adjustment
factors for deriving 5-cycle fuel
economy results from 2-cycle test data
based on operating data from their inuse vehicles. Such data should be
collected from multiple vehicles with
different drivers over a range of
representative driving routes and
conditions. The Administrator may
approve such an adjustment factor for
any of the manufacturer’s vehicle
models that are properly represented by
the collected data.
*
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*
*
*
■ 65. Amend § 600.311–12 by revising
paragraphs (j)(2), (j)(4) introductory text,
and (j)(4)(i) to read as follows:
§ 600.311–12 Determination of values for
fuel economy labels.
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*
*
*
*
(j) * * *
(2) For electric vehicles, determine
the vehicle’s overall driving range as
described in Section 8 of SAE J1634
(incorporated by reference in § 600.011),
with amendments and revisions as
described in § 600.116. Determine
separate range values for FTP-based city
and HFET-based highway driving.
Adjust these values to reflect actual inuse driving conditions, then calculate a
combined value by arithmetically
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averaging the two values, weighted 0.55
and 0.45 respectively, and rounding to
the nearest whole number.
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*
(4) For plug-in hybrid electric
vehicles, determine the adjusted chargedepleting (Rcda) driving range, the
adjusted all electric driving range (if
applicable), and overall adjusted driving
range as described in SAE J1711
(incorporated by reference in § 600.011),
as described in § 600.116, as follows:
(i) Determine the vehicle’s Actual
Charge-Depleting Range, Rcda, and adjust
these values to reflect actual in-use
driving conditions. Determine separate
range values for FTP-based city and
HFET-based highway driving, then
calculate a combined value by
arithmetically averaging the two values,
weighted 0.55 and 0.45 respectively,
and rounding to the nearest whole
number. Precondition the vehicle as
needed to minimize engine operation
for consuming stored fuel vapors in
evaporative canisters; for example, you
may purge the evaporative canister or
time a refueling event to avoid engine
starting related to purging the canister.
For vehicles that use combined power
from the battery and the engine before
the battery is fully discharged, also use
this procedure to establish an all electric
range by determining the distance the
vehicle drives before the engine starts,
rounded to the nearest mile. You may
represent this as a range of values. We
may approve adjustments to these
procedures if they are necessary to
properly characterize a vehicle’s all
electric range.
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*
■ 66. Amend § 600.510–12 by revising
the entry defining the term ‘‘AFE’’ in
paragraph (e) to read as follows:
§ 600.510–12 Calculation of average fuel
economy and average carbon-related
exhaust emissions.
*
*
*
*
(e) * * *
AFE = Average combined fuel
economy as calculated in paragraph
(c)(2) of this section, rounded to the
nearest 0.0001 mpg;
*
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*
■ 67. Amend § 600.512–12 by adding
paragraph (a)(3) and revising paragraph
(b) to read as follows:
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*
§ 600.512–12
Model year report.
(a) * * *
(3) Separate reports shall be submitted
for passenger automobiles and light
trucks (as identified in § 600.510–12).
(b) The model year report shall be in
writing, signed by the authorized
representative of the manufacturer and
shall be submitted no later than May 1
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following the end of the model year. A
manufacturer may request an extension
for submitting the model year report if
that is needed to provide all additional
required data as determined in
§ 600.507–12. The request must clearly
indicate the circumstances necessitating
the extension.
*
*
*
*
*
PART 1027—FEES FOR VEHICLE AND
ENGINE COMPLIANCE PROGRAMS
68. The authority citation for part
1027 continues to read as follows:
■
Authority: 42 U.S.C. 7401–7671q.
69. Amend § 1027.101 by revising
paragraph (a)(1) to read as follows:
■
§ 1027.101 To whom do these
requirements apply?
(a) * * *
(1) Motor vehicles and motor vehicle
engines we regulate under 40 CFR part
86 or 1036. This includes light-duty
vehicles, light-duty trucks, mediumduty passenger vehicles, highway
motorcycles, and heavy-duty highway
engines and vehicles.
*
*
*
*
*
PART 1030—CONTROL OF
GREENHOUSE GAS EMISSIONS FROM
ENGINES INSTALLED ON AIRPLANES
70. The authority citation for part
1030 continues to read as follows:
■
Authority: 42 U.S.C. 7401–7671q.
71. Revise § 1030.98 to read as
follows:
■
§ 1030.98
Confidential information.
The provisions of 40 CFR 1068.10 and
1068.11 apply for information you
submit under this part.
PART 1033—CONTROL OF EMISSIONS
FROM LOCOMOTIVES
72. The authority citation for part
1033 continues to read as follows:
■
Authority: 42 U.S.C. 7401–7671q.
73. Amend § 1033.1 by revising
paragraph (e) to read as follows:
■
§ 1033.1
Applicability.
*
*
*
*
*
(e) This part applies for locomotives
that were certified as freshly
manufactured or remanufactured
locomotives under 40 CFR part 92.
§ 1033.5
[Amended]
74. Amend § 1033.5 by removing and
reserving paragraph (c).
■ 75. Amend § 1033.101 by revising the
introductory text to read as follows:
■
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Exhaust emission standards.
See appendix A of this part to
determine how emission standards
apply before 2023.
*
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*
*
§ 1033.102
Removed]
76. Remove § 1033.102.
77. Amend § 1033.115 by revising
paragraphs (b) introductory text and (c)
to read as follows:
■
■
§ 1033.115
Other requirements.
*
*
*
*
*
(b) Adjustable parameters.
Locomotives that have adjustable
parameters must meet all the
requirements of this part for any
adjustment in the approved adjustable
range. General provisions for adjustable
parameters apply as specified in 40 CFR
1068.50. You must specify in your
application for certification the
adjustable range of each adjustable
parameter on a new locomotive or new
locomotive engine to—
*
*
*
*
*
(c) Prohibited controls. (1) General
provisions. You may not design or
produce your locomotives with
emission control devices, systems, or
elements of design that cause or
contribute to an unreasonable risk to
public health, welfare, or safety while
operating. For example, a locomotive
may not emit a noxious or toxic
substance it would otherwise not emit
that contributes to such an unreasonable
risk.
(2) Vanadium sublimation in SCR
catalysts. For engines equipped with
vanadium-based SCR catalysts, you
must design the engine and its emission
controls to prevent vanadium
sublimation and protect the catalyst
from high temperatures. We will
evaluate your engine design based on
the following information that you must
include in your application for
certification:
(i) Identify the threshold temperature
for vanadium sublimation for your
specified SCR catalyst formulation as
described in 40 CFR 1065.1113 through
1065.1121.
(ii) Describe how you designed your
engine to prevent catalyst inlet
temperatures from exceeding the
temperature you identify in paragraph
(c)(2)(i) of this section, including
consideration of engine wear through
the useful life. Also describe your
design for catalyst protection in case
catalyst temperatures exceed the
specified temperature. In your
description, include how you
considered elevated catalyst
temperature resulting from sustained
high-load engine operation, catalyst
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exotherms, particulate filter
regeneration, and component failure
resulting in unburned fuel in the
exhaust stream.
*
*
*
*
*
■ 78. Amend § 1033.120 by revising
paragraph (c) to read as follows:
§ 1033.120 Emission-related warranty
requirements.
*
*
*
*
*
(c) Components covered. The
emission-related warranty covers all
components whose failure would
increase a locomotive’s emissions of any
regulated pollutant. This includes
components listed in 40 CFR part 1068,
appendix A, and components from any
other system you develop to control
emissions. The emission-related
warranty covers the components you
sell even if another company produces
the component. Your emission-related
warranty does not need to cover
components whose failure would not
increase a locomotive’s emissions of any
regulated pollutant. For remanufactured
locomotives, your emission-related
warranty is required to cover only those
parts that you supply or those parts for
which you specify allowable part
manufacturers. It does not need to cover
used parts that are not replaced during
the remanufacture.
*
*
*
*
*
■ 79. Amend § 1033.205 by revising
paragraph (d)(6) to read as follows:
§ 1033.205 Applying for a certificate of
conformity.
*
*
*
*
(d) * * *
(6) A description of injection timing,
fuel rate, and all other adjustable
operating parameters, including
production tolerances. For any
operating parameters that do not qualify
as adjustable parameters, include a
description supporting your conclusion
(see 40 CFR 1068.50(c)). Include the
following in your description of each
adjustable parameter:
(i) For mechanically controlled
parameters, include the nominal or
recommended setting, the intended
physically adjustable range, the limits or
stops used to limit adjustable ranges,
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*
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and production tolerances of the limits
or stops used to establish each
physically adjustable range. Also
include information showing why the
physical limits, stops or other means of
limiting adjustment, are effective in
preventing adjustment of parameters on
in-use engines to settings outside your
intended physically adjustable ranges.
(ii) For electronically controlled
parameters, describe how your engines
are designed to prevent unauthorized
adjustments.
*
*
*
*
*
■ 80. Amend § 1033.245 by adding
paragraph (f) to read as follows:
§ 1033.245
Deterioration factors.
*
*
*
*
*
(f) You may alternatively determine
and verify deterioration factors based on
bench-aged aftertreatment as described
in 40 CFR 1036.245 and 1036.246, with
the following exceptions:
(1) Apply the percentage of useful life
from Table 1 of 40 CFR 1036.246 based
on hours of operation rather than
vehicle mileage.
(2) Perform verification testing as
described in subpart F of this part rather
than 40 CFR 1036.520. The provisions
of 40 CFR 1036.246(d)(2) and (3) do not
apply. Perform testing consistent with
the original certification to determine
whether tested locomotives meet the
duty-cycle emission standards in
§ 1033.101.
(3) Apply infrequent regeneration
adjustment factors as specified in
§ 1033.535 rather than 40 CFR 1036.522.
■ 81. Revise § 1033.525 to read as
follows:
§ 1033.525
Smoke opacity testing.
Analyze exhaust opacity test data as
follows:
(a) Measure exhaust opacity using the
procedures specified in 40 CFR
1065.1125. Perform the opacity test with
a continuous digital recording of
smokemeter response identified by
notch setting over the entire locomotive
test cycle specified in § 1033.515(c)(4)
or § 1033.520(e)(4). Measure
smokemeter response in percent opacity
to within one percent resolution.
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(b) Calibrate the smokemeter as
follows:
(1) Calibrate using neutral density
filters with approximately 10, 20, and
40 percent opacity. Confirm that the
opacity values for each of these
reference filters are NIST-traceable
within 185 days of testing, or within 370
days of testing if you consistently
protect the reference filters from light
exposure between tests.
(2) Before each test, remove the
smokemeter from the exhaust stream, if
applicable, and calibrate as follows:
(i) Zero. Adjust the smokemeter to
give a zero response when there is no
detectable smoke.
(ii) Linearity. Insert each of the
qualified reference filters in the light
path perpendicular to the axis of the
light beam and adjust the smokemeter to
give a result within 1 percentage point
of the named value for each reference
filter.
(c) Use computer analysis to evaluate
percent opacity for each notch setting.
Treat the start of the first idle mode as
the start of the test. Each mode ends
when operator demand changes for the
next mode (or for the end of the test).
Analyze the opacity trace using the
following procedure:
(1) 3 second peak. Identify the highest
opacity value over the test and integrate
the highest 3 second average including
that highest value.
(2) 30 second peak. Divide the test
into a series of 30 second segments,
advancing each segment in 1 second
increments. Determine the opacity value
for each segment and identify the
highest opacity value from all the 30
second segments.
(3) Steady-state. Calculate the average
of second-by-second values between 120
and 180 seconds after the start of each
mode. For RMC modes that are less than
180 seconds, calculate the average over
the last 60 seconds of the mode. Identify
the highest of those steady-state values
from the different modes.
(d) Determine values of standardized
percent opacity, kstd, by correcting to a
reference optical path length of 1 meter
for comparing to the standards using the
following equation:
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82. Amend § 1033.630 by revising
paragraph (b)(1) to read as follows:
■
§ 1033.630 Staged-assembly and
delegated assembly exemptions.
*
*
*
*
*
(b) * * *
(1) In cases where an engine has been
assembled in its certified configuration,
properly labeled, and will not require an
aftertreatment device to be attached
when installed in the locomotive, no
exemption is needed to ship the engine.
You do not need an exemption to ship
engines without specific components if
they are not emission-related
components identified in appendix A of
40 CFR part 1068.
■ 83. Amend § 1033.815 by revising
paragraph (f) to read as follows:
§ 1033.815
repair.
Maintenance, operation, and
*
*
*
*
*
(f) Failure to perform required
maintenance is a violation of the
tampering prohibition in 40 CFR
1068.101(b)(1). Failure of any person to
comply with the recordkeeping
requirements of this section is a
violation of 40 CFR 1068.101(a)(2).
■ 84. Amend § 1033.901 by revising the
definition of ‘‘Designated Compliance
Officer’’ to read as follows:
§ 1033.901
Definitions.
*
*
*
*
*
Designated Compliance Officer means
the Director, Diesel Engine Compliance
Center, U.S. Environmental Protection
Agency, 2000 Traverwood Drive, Ann
Arbor, MI 48105; complianceinfo@
epa.gov; www.epa.gov/ve-certification.
*
*
*
*
*
■ 85. Redesignate appendix I to part
1033 as appendix A to part 1033 and
revise newly redesignated appendix A
to read as follows:
Appendix A to Part 1033—Original
Standards for Tier 0, Tier 1 and Tier 2
Locomotives
(a) Locomotives were originally subject to
Tier 0, Tier 1, and Tier 2 emission standards
described in paragraph (b) of this appendix
as follows:
(1) The Tier 0 and Tier 1 standards in
paragraph (b) of this appendix applied
instead of the Tier 0 and Tier 1 standards of
§ 1033.101 for locomotives manufactured and
remanufactured before January 1, 2010. For
example, a locomotive that was originally
manufactured in 2004 and remanufactured
on April 10, 2011 was subject to the original
Tier 1 standards specified in paragraph (b) of
this appendix and became subject to the Tier
1 standards of § 1033.101 when it was
remanufactured on April 10, 2011.
(2) The Tier 2 standards in paragraph (b)
of this appendix applied instead of the Tier
2 standards of § 1033.101 for locomotives
manufactured and remanufactured before
January 1, 2013.
(b) The following NOX and PM standards
applied before the dates specified in
paragraph (a) of this appendix:
TABLE 1 TO APPENDIX A—ORIGINAL LOCOMOTIVE EMISSION STANDARDS
Year of original
manufacture
Type of standard
Standards
(g/bhp-hr)
Tier
NOX
Line-haul ........................................
Tier
Tier
Tier
Tier
Tier
Tier
0
1
2
0
1
2
.............................................
.............................................
.............................................
.............................................
.............................................
.............................................
9.5
7.4
5.5
14.0
11.0
8.1
0.60
0.45
0.20
0.72
0.54
0.24
PM-alternate 1
0.30
0.22
0.10
0.36
0.27
0.12
1Locomotives certified to the alternate PM standards are also subject to alternate CO standards of 10.0 for the line-haul cycle and 12.0 for the
switch cycle.
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1973–1992
1993–2004
2005–2011
1973–1992
1993–2004
2005–2011
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(c) The original Tier 0, Tier 1, and Tier 2
standards for HC and CO emissions and
smoke are the same standards identified in
§ 1033.101.
PART 1036—CONTROL OF EMISSIONS
FROM NEW AND IN-USE HEAVY-DUTY
HIGHWAY ENGINES
86. Revise part 1036 to read as
follows:
■
PART 1036—CONTROL OF EMISSIONS
FROM NEW AND IN-USE HEAVY-DUTY
HIGHWAY ENGINES
Subpart F—Test Procedures
1036.501 General testing provisions.
1036.503 Engine data and information to
support vehicle certification.
1036.505 Supplemental Emission Test.
1036.510 Federal Test Procedure.
1036.512 Low Load Cycle.
1036.514 Clean Idle test.
1036.515 Test procedures for off-cycle
testing.
1036.520 Test procedures to verify
deterioration factors.
1036.522 Infrequently regenerating
aftertreatment devices.
1036.527 Powertrain system rated power
determination.
1036.530 Calculating greenhouse gas
emission rates.
1036.535 Determining steady-state engine
fuel maps and fuel consumption at idle.
1036.540 Determining cycle-average engine
fuel maps.
1036.543 Carbon balance error verification.
Sec.
Subpart A—Overview and Applicability
1036.1 Applicability.
1036.2 Compliance responsibility.
1036.5 Excluded engines.
1036.10 Organization of this part.
1036.15 Other applicable regulations.
1036.30 Submission of information.
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Subpart B—Emission Standards and
Related Requirements
1036.101 Overview of exhaust emission
standards.
1036.104 Criteria pollutant emission
standards—NOX, HC, PM, and CO.
1036.108 Greenhouse gas emission
standards—CO2, CH4, and N2O.
1036.110 Diagnostic controls.
1036.111 Inducements related to SCR.
1036.115 Other requirements.
1036.120 Emission-related warranty
requirements.
1036.125 Maintenance instructions and
allowable maintenance.
1036.130 Installation instructions for
vehicle manufacturers.
1036.135 Labeling.
1036.140 Primary intended service class
and engine cycle.
1036.150 Interim provisions.
Subpart C—Certifying Engine Families
1036.201 General requirements for
obtaining a certificate of conformity.
1036.205 Requirements for an application
for certification.
1036.210 Preliminary approval before
certification.
1036.225 Amending applications for
certification.
1036.230 Selecting engine families.
1036.235 Testing requirements for
certification.
1036.240 Demonstrating compliance with
criteria pollutant emission standards.
1036.241 Demonstrating compliance with
greenhouse gas emission standards.
1036.245 Deterioration factors for exhaust
emission standards.
1036.246 Verifying deterioration factors.
1036.250 Reporting and recordkeeping for
certification.
1036.255 EPA oversight on certificates of
conformity.
Subpart D—Testing Production Engines
and Hybrid Powertrains
1036.301 Measurements related to GEM
inputs in a selective enforcement audit.
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Subpart E—In-use Testing
1036.401 Testing requirements for in-use
engines.
1036.405 Overview of the manufacturer-run
field-testing program.
1036.410 Selecting and screening vehicles
and engines for testing.
1036.415 Preparing and testing engines.
1036.420 Pass criteria for individual
engines.
1036.425 Pass criteria for engine families.
1036.430 Reporting requirements.
1036.435 Recordkeeping requirements.
1036.440 Warranty obligations related to inuse testing.
Subpart G—Special Compliance Provisions
1036.601 Overview of compliance
provisions.
1036.605 Alternate emission standards for
engines used in specialty vehicles.
1036.610 Off-cycle technology credits and
adjustments for reducing greenhouse gas
emissions.
1036.615 Engines with Rankine cycle waste
heat recovery and hybrid powertrains.
1036.620 Alternate CO2 standards based on
model year 2011 compression-ignition
engines.
1036.625 In-use compliance with CO2
family emission limits (FELs).
1036.630 Certification of engine greenhouse
gas emissions for powertrain testing.
1036.635 —[Reserved]
1036.655 Special provisions for dieselfueled engines sold in American Samoa
or the Commonwealth of the Northern
Mariana Islands.
Subpart H—Averaging, Banking, and
Trading for Certification
1036.701 General provisions.
1036.705 Generating and calculating
emission credits.
1036.710 Averaging.
1036.715 Banking.
1036.720 Trading.
1036.725 Required information for
certification.
1036.730 ABT reports.
1036.735 Recordkeeping.
1036.740 Restrictions for using emission
credits.
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1036.741 Using emission credits from
electric vehicles and hydrogen fuel-cell
vehicles.
1036.745 End-of-year CO2 credit deficits.
1036.750 Consequences for noncompliance.
1036.755 Information provided to the
Department of Transportation.
Subpart I—Definitions and Other Reference
Information
1036.801 Definitions.
1036.805 Symbols, abbreviations, and
acronyms.
1036.810 Incorporation by reference.
1036.815 Confidential information.
1036.820 Requesting a hearing.
1036.825 Reporting and recordkeeping
requirements.
Appendix A of Part 1036—Summary of
Previous Emission Standards
Appendix B of Part 1036—Transient Duty
Cycles
Appendix C of Part 1036—Default Engine
Fuel Maps for § 1036.540
Authority: 42 U.S.C. 7401–7671q.
Subpart A—Overview and Applicability
§ 1036.1
Applicability.
(a) Except as specified in § 1036.5, the
provisions of this part apply for engines
that will be installed in heavy-duty
vehicles (including glider vehicles).
(b) Heavy-duty engines produced
before model year 2027 are subject to
greenhouse gas emission standards and
related provisions under this part as
specified in § 1036.108; these engines
are subject to exhaust emission
standards for HC, CO, NOX, and PM and
related provisions under 40 CFR part 86,
subpart A, instead of this part, except as
follows:
(1) The provisions of §§ 1036.115,
1036.501(f), and 1036.601 apply.
(2) 40 CFR parts 85 and 86 may
specify that certain provisions apply.
(3) This part describes how several
individual provisions are optional or
mandatory before model year 2027. For
example, § 1036.150(a) describes how
you may generate emission credits by
meeting the standards of this part before
model year 2027.
(c) The provisions of this part also
apply for fuel conversions of all engines
described in paragraph (a) of this
section as described in 40 CFR 85.502.
(d) Gas turbine heavy-duty engines
and other heavy-duty engines not
meeting the definition compressionignition or spark-ignition are deemed to
be compression-ignition engines for
purposes of this part.
(e) For the purpose of applying the
provisions of this part, engines include
all emission-related components and
any components or systems that should
be identified in your application for
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§ 1036.10
certification, such as hybrid
components for engines that are
certified as hybrid engines or hybrid
powertrains.
§ 1036.2
Compliance responsibility.
The regulations in this part contain
provisions that affect both engine
manufacturers and others. However, the
requirements of this part are generally
addressed to the engine manufacturer(s).
The term ‘‘you’’ generally means the
engine manufacturer(s), especially for
issues related to certification.
Additional requirements and
prohibitions apply to other persons as
specified in subpart G of this part and
40 CFR part 1068.
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§ 1036.5
Excluded engines.
(a) The provisions of this part do not
apply to engines used in medium-duty
passenger vehicles or other heavy-duty
vehicles that are subject to regulation
under 40 CFR part 86, subpart S, except
as specified in 40 CFR part 86, subpart
S, and § 1036.150(j). For example, this
exclusion applies for engines used in
vehicles certified to the standards of 40
CFR 86.1818 and 86.1819.
(b) An engine installed in a heavyduty vehicle that is not used to propel
the vehicle is not a heavy-duty engine.
The provisions of this part therefore do
not apply to these engines. Note that
engines used to indirectly propel the
vehicle (such as electrical generator
engines that provide power to batteries
for propulsion) are subject to this part.
See 40 CFR part 1039, 1048, or 1054 for
other requirements that apply for these
auxiliary engines. See 40 CFR part 1037
for requirements that may apply for
vehicles using these engines, such as the
evaporative emission requirements of 40
CFR 1037.103.
(c) The provisions of this part do not
apply to aircraft or aircraft engines.
Standards apply separately to certain
aircraft engines, as described in 40 CFR
part 87.
(d) The provisions of this part do not
apply to engines that are not internal
combustion engines, except as specified
in § 1036.741. For example, the
provisions of this part generally do not
apply to fuel cells. Note that gas turbine
engines are internal combustion
engines.
(e) The provisions of this part do not
apply for model year 2013 and earlier
heavy-duty engines unless they were:
(1) Voluntarily certified to this part.
(2) Installed in a glider vehicle subject
to 40 CFR part 1037.
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Organization of this part.
This part is divided into the following
subparts:
(a) Subpart A of this part defines the
applicability of this part and gives an
overview of regulatory requirements.
(b) Subpart B of this part describes the
emission standards and other
requirements that must be met to certify
engines under this part. Note that
§ 1036.150 describes certain interim
requirements and compliance
provisions that apply only for a limited
time.
(c) Subpart C of this part describes
how to apply for a certificate of
conformity.
(d) Subpart D of this part addresses
testing of production engines.
(e) Subpart E of this part describes
provisions for testing in-use engines.
(f) Subpart F of this part describes
how to test your engines (including
references to other parts of the Code of
Federal Regulations).
(g) Subpart G of this part describes
requirements, prohibitions, and other
provisions that apply to engine
manufacturers, vehicle manufacturers,
owners, operators, rebuilders, and all
others.
(h) Subpart H of this part describes
how you may generate and use emission
credits to certify your engines.
(i) Subpart I of this part contains
definitions and other reference
information.
§ 1036.15
Other applicable regulations.
(a) Parts 85 and 86 of this chapter
describe additional provisions that
apply to engines that are subject to this
part. See § 1036.601.
(b) Part 1037 of this chapter describes
requirements for controlling evaporative
emissions and greenhouse gas emissions
from heavy-duty vehicles, whether or
not they use engines certified under this
part.
(c) Part 1065 of this chapter describes
procedures and equipment
specifications for testing engines to
measure exhaust emissions. Subpart F
of this part describes how to apply the
provisions of part 1065 of this chapter
to determine whether engines meet the
exhaust emission standards in this part.
(d) The requirements and prohibitions
of part 1068 of this chapter apply as
specified in § 1036.601 to everyone,
including anyone who manufactures,
imports, installs, owns, operates, or
rebuilds any of the engines subject to
this part, or vehicles containing these
engines. See § 1036.601 to determine
how to apply the part 1068 regulations
for heavy-duty engines. The issues
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addressed by these provisions include
these seven areas:
(1) Prohibited acts and penalties for
engine manufacturers, vehicle
manufacturers, and others.
(2) Rebuilding and other aftermarket
changes.
(3) Exclusions and exemptions for
certain engines.
(4) Importing engines.
(5) Selective enforcement audits of
your production.
(6) Recall.
(7) Procedures for hearings.
(e) Other parts of this chapter apply
if referenced in this part.
§ 1036.30
Submission of information.
Unless we specify otherwise, send all
reports and requests for approval to the
Designated Compliance Officer (see
§ 1036.801). See § 1036.825 for
additional reporting and recordkeeping
provisions.
Subpart B—Emission Standards and
Related Requirements
§ 1036.101 Overview of exhaust emission
standards.
(a) You must show that engines meet
the following exhaust emission
standards:
(1) Criteria pollutant standards for
NOX, HC, PM, and CO apply as
described in § 1036.104.
(2) Greenhouse gas (GHG) standards
for CO2, CH4, and N2O apply as
described in § 1036.108.
(b) You may optionally demonstrate
compliance with the emission standards
of this part by testing hybrid engines
and hybrid powertrains, rather than
testing the engine alone. Except as
specified, provisions of this part that
reference engines apply equally to
hybrid engines and hybrid powertrains.
§ 1036.104 Criteria pollutant emission
standards—NOX, HC, PM, and CO.
This section describes the applicable
NOX, HC, CO, and PM standards for
model years 2027 and later. These
standards apply equally for all primary
intended service classes unless
otherwise noted.
(a) Emission standards. Exhaust
emissions may not exceed the standards
in this section for the specified duty
cycle, as follows:
(1) Measure emissions over the
specified duty cycles using the test
procedures described in subpart F of
this part.
(2) The following emission standards
apply over the FTP and SET duty
cycles:
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TABLE 1 TO PARAGRAPH (a)(2) OF § 1036.104—FTP AND SET EMISSION STANDARDS
NOX
(mg/hp·hr)
Model year
2027–2030 .......................................................................................................
2031 and later ..................................................................................................
HC
(mg/hp·hr)
35
PM
(mg/hp·hr)
60
40
a 20
CO
(g/hp·hr)
5
5
6.0
6.0
a The NO standard identified for Heavy HDE applies for an intermediate useful life of 435,000 miles, 10 years, or 22,000 hours, whichever
X
comes first. A standard of 40 mg/hp·hr applies for the rest of the useful life.
(3) The following emission standards
apply for compression-ignition engines
over the Low Load Cycle:
TABLE 2 TO PARAGRAPH (a)(3) OF § 1036.104—LOW LOAD CYCLE EMISSION STANDARDS
NOX
(mg/hp·hr)
Model Year
2027–2030 .......................................................................................................
2031 and later ..................................................................................................
HC
(mg/hp·hr)
90
PM
(mg/hp·hr)
140
60
a 50
CO
(g/hp·hr)
5
5
6.0
6.0
a The NO standard identified for Heavy HDE applies for an intermediate useful life of 435,000 miles, 10 years, or 22,000 hours, whichever
X
comes first. A standard of 100 mg/hp·hr applies for the rest of the useful life.
(4) Off-cycle emission standards apply
for compression-ignition engines using
the procedures specified in § 1036.515.
For the idle bin, the NOX off-cycle
emission standard is 10.0 g/hr starting
in model years 2027 through 2030 and
7.5 g/hr starting in model year 2031.
Additional off-cycle emission standards
apply as described in the following
table:
TABLE 3 TO PARAGRAPH (a)(4) OF § 1036.104—OFF-CYCLE EMISSION STANDARDS FOR COMPRESSION-IGNITION ENGINES
NOX
(mg/hp·hr)
Model year
Bin
2027–2030 ........................................
Low load ...........................................
Medium/high load .............................
Low load ...........................................
Medium/high load .............................
2031 and later ...................................
HC
(mg/hp·hr)
180
70
a 75
a 30
280
120
90
60
PM
(mg/hp·hr)
10
10
8
8
CO
(g/hp·hr)
12.0
12.0
9.0
9.0
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a The low load and medium/high load NO standards identified for Heavy HDE apply for an intermediate useful life of 435,000 miles, 10 years,
X
or 22,000 hours, whichever comes first. A low load bin standard of 150 mg/hp·hr and a medium/high load bin standard of 60 mg/hp·hr apply for
the rest of the useful life.
(b) Clean Idle. You may optionally
certify compression-ignition engines to
the Clean Idle NOX emission standard
using the Clean Idle test specified in
§ 1036.514. The optional Clean Idle NOX
emission standard is 30.0 g/h before
model year 2024, 10.0 g/h for model
years 2024 through 2026, and 5.0 g/hr
for model year 2027 and later. The mass
emission rate of HC, CO, and PM in g/
hr during the Clean Idle test may not
exceed the emission results from the
idle modes of the SET duty cycle as
described in § 1036.505(h) or the idle
segments of the FTP duty cycle as
described in § 1036.510(g). The standard
applies separately to each mode of the
Clean Idle test. If you certify an engine
family to the Clean Idle standards, it is
subject to all these voluntary standards
as if they were mandatory.
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(c) Averaging, banking, and trading.
You may generate or use emission
credits under the averaging, banking,
and trading (ABT) program described in
subpart H of this part for demonstrating
compliance with NOX emission
standards in paragraph (a) of this
section. You must meet the PM, HC, and
CO emission standards in § 1036.104(a)
without generating or using emission
credits.
(1) To generate or use emission
credits, you must specify a family
emission limit for each engine family.
Declare the family emission limit
corresponding to full useful life for
engine operation over the FTP duty
cycle, FELFTP, expressed to the same
number of decimal places as the
emission standard. Use FELFTP to
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calculate emission credits in subpart H
of this part.
(2) The following NOX FEL caps are
the maximum values you may specify
for FELFTP:
(i) 150 mg/hp·hr for model year 2027
through 2030 Spark-ignition HDE, Light
HDE, Medium HDE, and Heavy HDE.
(ii) 50 mg/hp·hr for model year 2031
and later Spark-ignition HDE, Light
HDE, and Medium HDE.
(iii) 70 mg/hp·hr for model year 2031
and later Heavy HDE.
(3) Calculate the NOX family emission
limit, FEL[cycle]NOX, that applies for each
duty-cycle or off-cycle standard using
the following equation, noting that you
must also use this approach to
determine the FEL for each cycle that
applies for Heavy HDE at intermediate
useful life:
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(4) The family emission limits in this
paragraph (c) serve as the emission
standards for compliance testing instead
of the standards specified in this
section.
(d) Fuel types. The exhaust emission
standards in this section apply for
engines using the fuel type on which the
engines in the engine family are
designed to operate. You must meet the
numerical emission standards for HC in
this section based on the following
types of hydrocarbon emissions for
engines powered by the following fuels:
(1) Alcohol-fueled engines: NMHCE
emissions.
(2) Gaseous-fueled engines: NMNEHC
emissions.
(3) Other engines: NMHC emissions.
(e) Useful life. The exhaust emission
standards of this section apply for the
useful life, expressed in vehicle miles,
or hours of engine operation, or years in
service, whichever comes first, as
follows:
TABLE 4 TO PARAGRAPH (e) OF § 1036.104—USEFUL LIFE BY PRIMARY INTENDED SERVICE CLASS
Model year
2027 through 2030
Primary intended service class
Miles
Spark-ignition HDE ..........................................................................................
Light HDE ........................................................................................................
Medium HDE ...................................................................................................
Heavy HDE a ....................................................................................................
Model year
2031 and later
Years
155,000
190,000
270,000
600,000
Miles
12
12
11
11
200,000
270,000
350,000
800,000b
Years
15
15
12
12
(f) Applicability for testing. The
emission standards in this subpart apply
to all testing, including certification,
selective enforcement audits, and in-use
testing. For selective enforcement
audits, we may require you to perform
the appropriate duty-cycle testing as
specified in §§ 1036.505, 1036.510, and
1036.512. The off-cycle standards in this
section apply for duty-cycle testing you
perform for a selective enforcement
audit. We may direct you to do
additional testing to show that your
engines meet the off-cycle standards.
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§ 1036.108 Greenhouse gas emission
standards—CO2, CH4, and N2O.
This section contains standards and
other regulations applicable to the
emission of the air pollutant defined as
the aggregate group of six greenhouse
gases: Carbon dioxide, nitrous oxide,
methane, hydrofluorocarbons,
perfluorocarbons, and sulfur
hexafluoride. This section describes the
applicable CO2, N2O, and CH4 standards
for engines.
(a) Emission standards. Emission
standards apply for engines and
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optionally powertrains measured using
the test procedures specified in subpart
F of this part as follows:
(1) CO2 emission standards in this
paragraph (a)(1) apply based on testing
as specified in subpart F of this part.
The applicable test cycle for measuring
CO2 emissions differs depending on the
engine family’s primary intended
service class and the extent to which the
engines will be (or were designed to be)
used in tractors. For Medium HDE and
Heavy HDE certified as tractor engines,
measure CO2 emissions using the SET
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a Useful life for Heavy HDE is also expressed as 32,000 operating hours for model year 2027 through 2030, and 40,000 operating hours for
model year 2031 and later. For an individual engine, the useful life is no shorter than 10 years or 100,000 miles, whichever occurs first, regardless of operating hours.
b Additional standards apply for Heavy HDE during an intermediate useful life of 435,000 miles, 10 years, or 22,000 hours, whichever comes
first.
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steady-state duty cycle specified in
§ 1036.505. This testing with the SET
duty cycle is intended for engines
designed to be used primarily in tractors
and other line-haul applications. Note
that the use of some SET-certified
tractor engines in vocational
applications does not affect your
certification obligation under this
paragraph (a)(1); see other provisions of
this part and 40 CFR part 1037 for limits
on using engines certified to only one
cycle. For Medium HDE and Heavy HDE
certified as both tractor and vocational
engines, measure CO2 emissions using
the SET duty cycle specified in
§ 1036.505 and the FTP transient duty
cycle specified in § 1036.510. Testing
with both SET and FTP duty cycles is
intended for engines that are designed
for use in both tractor and vocational
applications. For all other engines
(including Spark-ignition HDE),
measure CO2 emissions using the FTP
transient duty cycle specified in
§ 1036.510.
(i) The CO2 standard is 627 g/hp·hr for
all spark-ignition engines for model
years 2016 through 2020. This standard
continues to apply in later model years
for all spark-ignition engines that are
not Heavy HDE.
(ii) The following CO2 standards
apply for compression-ignition engines
(in g/hp·hr):
TABLE 1 TO PARAGRAPH (a)(1)(ii) OF § 1036.108—COMPRESSION-IGNITION ENGINE STANDARDS FOR MODEL YEARS
2014–2020
Light heavyduty
Model years
2014–2016 ...........................................................................
2017–2020 ...........................................................................
Medium
heavy-dutyvocational
600
576
Heavy
heavy-dutyvocational
600
576
Medium
heavy-dutytractor
567
555
Heavy
heavy-dutytractor
502
487
475
460
(iii) The following CO2 standards
apply for compression-ignition engines
and all Heavy HDE (in g/hp·hr):
TABLE 2 TO PARAGRAPH (a)(1)(iii) OF § 1036.108—COMPRESSION-IGNITION ENGINE STANDARDS FOR MODEL YEARS
2021 AND LATER
Light heavyduty
Model years
2021–2023 ...........................................................................
2024–2026 ...........................................................................
2027 and later ......................................................................
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(iv) You may certify spark-ignition
engines to the compression-ignition
standards for the appropriate model
year under this paragraph (a). If you do
this, those engines are treated as
compression-ignition engines for all the
provisions of this part.
(2) The CH4 emission standard is 0.10
g/hp·hr when measured over the
applicable transient duty cycle specified
in § 1036.510. This standard begins in
model year 2014 for compressionignition engines and in model year 2016
for spark-ignition engines. Note that this
standard applies for all fuel types just
like the other standards of this section.
(3) The N2O emission standard is 0.10
g/hp·hr when measured over the
transient duty cycle specified in
Medium
heavy-dutyvocational
563
555
552
Heavy
heavy-dutyvocational
545
538
535
§ 1036.510. This standard begins in
model year 2014 for compressionignition engines and in model year 2016
for spark-ignition engines.
(b) Family Certification Levels. You
must specify a CO2 Family Certification
Level (FCL) for each engine family. The
FCL may not be less than the certified
emission level for the engine family.
The CO2 Family Emission Limit (FEL)
for the engine family is equal to the FCL
multiplied by 1.03.
(c) Averaging, banking, and trading.
You may generate or use emission
credits under the averaging, banking,
and trading (ABT) program described in
subpart H of this part for demonstrating
compliance with CO2 emission
standards. Credits (positive and
Medium
heavy-dutytractor
513
506
503
Heavy
heavy-dutytractor
473
461
457
447
436
432
negative) are calculated from the
difference between the FCL and the
applicable emission standard. As
described in § 1036.705, you may use
CO2 credits to certify your engine
families to FELs for N2O and/or CH4,
instead of the N2O/CH4 standards of this
section that otherwise apply. Except as
specified in §§ 1036.150 and 1036.705,
you may not generate or use credits for
N2O or CH4 emissions.
(d) Useful life. The exhaust emission
standards of this section apply for the
useful life, expressed as vehicle miles,
or hours of engine operation, or years in
service, whichever comes first, as
follows:
TABLE 3 TO PARAGRAPH (d) OF § 1036.108—USEFUL LIFE BY PRIMARY INTENDED SERVICE CLASS FOR MODEL YEAR
2021 AND LATER
Primary intended service class
Miles
Spark-ignition HDE ..................................................................................................................................................
Light HDE ................................................................................................................................................................
Medium HDE ...........................................................................................................................................................
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150,000
150,000
185,000
Years
15
15
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TABLE 3 TO PARAGRAPH (d) OF § 1036.108—USEFUL LIFE BY PRIMARY INTENDED SERVICE CLASS FOR MODEL YEAR
2021 AND LATER—Continued
Primary intended service class
Miles
Heavy HDE a ............................................................................................................................................................
435,000
Years
10
a Useful
life for Heavy HDE is also expressed as 22,000 operating hours. For an individual engine, the useful life is no shorter than 10 years or
100,000 miles, whichever occurs first, regardless of operating hours.
(e) Applicability for testing. The
emission standards in this subpart apply
as specified in this paragraph (e) to all
duty-cycle testing (according to the
applicable test cycles) of testable
configurations, including certification,
selective enforcement audits, and in-use
testing. The CO2 FCLs serve as the CO2
emission standards for the engine family
with respect to certification and
confirmatory testing instead of the
standards specified in paragraph (a)(1)
of this section. The FELs serve as the
emission standards for the engine family
with respect to all other duty-cycle
testing. See §§ 1036.235 and 1036.241 to
determine which engine configurations
within the engine family are subject to
testing. Note that engine fuel maps and
powertrain test results also serve as
standards as described in §§ 1036.535,
1036.540, and 1036.630 and 40 CFR
1037.550.
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§ 1036.110
Diagnostic controls.
Onboard diagnostic (OBD) systems
must generally detect malfunctions in
the emission control system, store
trouble codes corresponding to detected
malfunctions, and alert operators
appropriately. Starting in model year
2027, new engines must have OBD
systems as described in this section.
You may optionally comply with any or
all of the requirements of this section
instead of 40 CFR 86.010–18 in earlier
model years.
(a) Chassis-based OBD requirements
apply instead of the requirements of this
section for certain engines as follows:
(1) Heavy-duty engines intended to be
installed in heavy duty vehicles at or
below 14,000 pounds GVWR must meet
the requirements in 40 CFR 86.1806.
(2) Heavy-duty spark-ignition engines
intended to be installed in heavy-duty
vehicles above 14,000 pounds GVWR
may meet the requirements in 40 CFR
86.1806 if the engines share essential
design characteristics with engines that
the engine manufacturer also installs in
vehicles certified under 40 CFR part 86,
subpart S.
(b) Engines must comply with the
2019 heavy-duty OBD requirements
adopted for California as described in
this paragraph (b). California’s 2019
heavy-duty OBD requirements are part
of 13 CCR 1968.2, 1968.5, 1971.1, and
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1971.5 (incorporated by reference in
§ 1036.810). We may approve your
request to certify an OBD system
meeting alternative specifications if you
demonstrate that it meets the intent of
this section. For example, we may
approve your request for a system that
meets a later version of California’s OBD
requirements if you demonstrate that it
meets the intent of this section. To
demonstrate that your engine meets the
intent of this section, the OBD system
meeting alternative specifications must
address all the provisions described in
this paragraph (b) and in paragraph (c)
of this section. The following
clarifications and exceptions apply for
engines certified under this part:
(1) We may approve a small
manufacturer’s request to delay
complying with the requirements of this
section for up to three model years if
that manufacturer has not certified those
engines or other comparable engines in
California for those model years.
(2) For engines not certified in
California, references to vehicles
meeting certain California Air Resources
Board emission standards are
understood to refer to the corresponding
EPA emission standards for a given
family, where applicable. Use good
engineering judgment to correlate the
specified standards with the EPA
standards that apply under this part.
You must describe in your application
for certification how you will perform
testing to demonstrate compliance with
OBD requirements to represent all your
engine families over five or fewer model
years.
(3) Engines must comply with OBD
requirements throughout the useful life
as specified in § 1036.104.
(4) The purpose and applicability
statements in 13 CCR 1971.1(a) and (b)
do not apply.
(5) Compression-ignition engines are
subject to a NOX threshold of 0.40 g/hphr and a PM threshold of 0.03 g/hp-hr
for operation on the FTP and SET duty
cycles. Spark-ignition engines are
subject to the following thresholds:
(i) 0.015 g/hp-hr for PM emissions.
(ii) 0.30 g/hp-hr for monitors
detecting a malfunction before NOX
emissions exceed 1.5 times the
applicable standard.
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(iii) 0.35 g/hp-hr for monitors
detecting a malfunction before NOX
emissions exceed 1.75 times the
applicable standard.
(iv) 0.60 g/hp-hr for monitors
detecting a malfunction before NOX
emissions exceed 3.0 times the
applicable standard.
(6) The testing and reporting
requirements in 13 CCR 1971.1(i)(2.3)
and (2.4) do not apply.
(7) The deficiency provisions
described in paragraph (d) of this
section apply instead of 13 CCR
1971.1(k).
(8) Capture the following elements as
freeze frame data:
(i) Data parameters specified in 13
CCR 1971.1(h)(4.2) and (4.3).
(ii) System health monitor parameters
specified in paragraph (c)(3) of this
section.
(9) Design compression-ignition
engines to make the following
parameters available for reading with a
generic scan tool, if so equipped:
(i) Engine and vehicle parameters.
Status of parking brake, neutral switch,
brake switch, and clutch switch,
wastegate control solenoid output,
wastegate position (commanded and
actual), speed and output shaft torque
consistent with § 1036.115(d).
(ii) Diesel oxidation catalyst
parameters. Include inlet and outlet
pressure and temperature for the diesel
oxidation catalyst.
(iii) Particulate filter parameters.
Include filter soot load and ash load for
all installed particulate filters.
(iv) EGR parameters. Include
differential pressure for exhaust gas
recirculation.
(v) SCR parameters. Include DEF
quality-related signals, output of
aftertreatment doser system (pump and
injectors), DEF coolant control valve
position (commanded and actual), DEF
tank temperature, DEF system pressure,
DEF pump commanded percentage, DEF
doser control status, DEF line heater
control outputs.
(vi) Additional parameters. Include
any additional parameters if they are
related to engine derating or other
inducements under § 1036.111 or
§ 1036.125.
(10) Design spark-ignition engines to
make the following additional
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parameters available for reading with a
generic scan tool, if appliable:
(i) Air/fuel enrichment parameters.
Percent of time in enrichment, both for
each trip (key-on to key-off) and as a
cumulative lifetime value. Track values
separately for enrichment based on
throttle, engine protection, and catalyst
protection.
(ii) Component temperature
parameters. Include component
temperatures (measured and modeled, if
applicable) used for catalyst protection.
(11) If you have an approved
Executive order from the California Air
Resources Board for a given engine
family, we may rely on that Executive
order to evaluate whether you meet
federal OBD requirements for that same
engine family or an equivalent engine
family. Engine families are equivalent if
they are identical in all aspects material
to emission characteristics. EPA would
count two equivalent engines families as
one for the purposes of determining
OBD demonstration testing
requirements. Send us the following
information:
(i) You must submit additional
information as needed to demonstrate
that you meet the requirements of this
section that are not covered by the
California Executive order.
(ii) Send us results from any testing
you performed for certifying engine
families (including equivalent engine
families) with the California Air
Resources Board, including the results
of any testing performed under 13 CCR
1971.1(i)(2.3) and (2.4), 13 CCR
1971.1(l), and 13 CCR 1971.5(b).
(iii) We may require that you send us
additional information if we need it to
evaluate whether you meet the
requirements of this section. This may
involve sending us copies of documents
you send to the California Air Resources
Board.
(c) The following additional
provisions apply:
(1) Design the diagnostic system to
display the following information in the
cab:
(i) The health monitoring information
specified in paragraph (c)(3) of this
section.
(ii) The information related to
inducements as specified in
§ 1036.111(f).
(2) Diagnostic testing to measure the
effectiveness of DEF dosing must be
made available for use with either a
generic scan tool or an equivalent
alternative method (such as an option
commanded through a vehicle system
menu).
(3) The following provisions related to
system health monitors apply:
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(i) Provide the following information
related to particulate filters:
(A) An indicator of general system
wear, such as the total number of
regeneration events that have taken
place since installing the current
particulate filter.
(B) Indicator of historical and current
active and passive regeneration
frequency.
(C) The estimated mileage until the
particulate filter needs cleaning to
remove accumulated ash.
(D) Information describing any
disabled regeneration if this is
accompanied by engine derating. Also
include the reason for disabling.
(ii) Provide the following information
related to SCR:
(A) An indicator of historical and
current DEF consumption.
(B) Information describing any
disabled DEF dosing if this is
accompanied by engine derating. Also
include the reason for disabling.
(C) Information describing any
detected flow obstruction in DEF lines
or dosing valve in anticipation of
triggering an inducement under
§ 1036.111(b)(2).
(iii) Provide an indication of EGR
valve health, such as by comparing
commanded and actual EGR position.
(iv) Provide an indicator of EGR
cooler performance, such as by
displaying parameters described in 13
CCR 1971.1(e)(3.2.5).
(v) Provide current data under
paragraphs (c)(3)(i) and (ii) of this
section based on a default method of
updating or resetting collected data. For
example, the current data may include
information from the Active 100-Hour
Array or Stored 100-Hour Array. The
system must allow the operator to
perform a manual reset to start
collecting new data on demand.
(d) You may ask us to accept as
compliant an engine that does not fully
meet specific requirements under this
section. The following provisions apply
regarding OBD system deficiencies:
(1) We will not approve a deficiency
for gasoline-fueled or diesel-fueled
engines if it involves the complete lack
of a major diagnostic monitor, such as
monitors related to exhaust
aftertreatment devices, oxygen sensors,
air-fuel ratio sensors, NOX sensors,
engine misfire, evaporative leaks, and
diesel EGR (if applicable). We may
approve such deficiencies for engines
using other fuels if you demonstrate that
the alternative fuel causes these
monitors to be unreliable.
(2) We will approve a deficiency only
if you show us that full compliance is
infeasible or unreasonable considering
any relevant factors, such as the
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technical feasibility of a given monitor,
or the lead time and production cycles
of vehicle designs and programmed
computing upgrades.
(3) Our approval for a given
deficiency applies only for a single
model year, though you may continue to
ask us to extend a deficiency approval
in renewable one-year increments. We
may approve an extension if you
demonstrate an acceptable level of
progress toward compliance and you
show that the necessary hardware or
software modifications would pose an
unreasonable burden. We will approve
a deficiency for more than two years
only if you further demonstrate that you
need the additional lead time to make
substantial changes to engine hardware.
(4) We will not approve deficiencies
retroactively.
§ 1036.111
Inducements related to SCR.
Engines using SCR to control
emissions depend on a constant supply
of diesel exhaust fluid (DEF). This
section describes how manufacturers
must design their engines to derate
power output to induce operators to
take appropriate actions to ensure the
SCR system is working properly. The
requirements of this section apply
starting in model year 2027, though you
may comply with the requirements of
this section in earlier model years.
(a) General provisions. The following
terms and general provisions apply
under this section:
(1) As described in § 1036.110, this
section relies on terms and requirements
specified for OBD systems by California
ARB in 13 CCR 1971.1 (incorporated by
reference in § 1036.810).
(2) The provisions of this section
apply differently for low-speed vehicles.
A low-speed vehicle is one whose OBD
system has recorded an average speed
below 20 miles per hour for the
preceding 30 hours of non-idle engine
operation. Non-idle engine operation
includes all operating conditions except
those that qualify as idle based on OBD
system controls as specified in 13 CCR
1971.1(h)(5.4.10).
(3) An inducement drive cycle
consists of four hours of continuous
engine operation, without regard to
engine starting.
(b) Fault conditions. Create derate
strategies that monitor for and trigger an
inducement based on the following
conditions:
(1) DEF supply falling to a level
corresponding to three hours of engine
operation, based on available
information on DEF consumption rates.
(2) Blocked DEF lines or dosing
valves.
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identified in paragraph (b) of this
section (but do not reset the Active 100
Hour Array if an additional fault occurs
before the fault condition is resolved).
Use NOX sensor data to override engine
derates as described in this paragraph
(c) after the engine detects the fault
condition. Override the onset of
derating associated with a fault
condition if the NOX conversion
efficiency in the Active 100 Hour Array
(1) The determination to qualify a
low-speed vehicle in paragraph (a)(2) of
this section applies at the point that the
engine first detects a fault condition and
continues to apply until the fault
condition is fully resolved, as specified
in paragraph (g) of this section.
(2) Apply the provisions of this
section independently for each fault,
except as specified in this section.
(f) In-cab display. The in-cab display
required in § 1036.110(c)(1) must
indicate the condition that triggered the
pending or active derate. The display
must indicate ‘‘inducement pending’’ as
TABLE 1 TO PARAGRAPH (d) OF
long as the system is evaluating NOX
§ 1036.111—DERATE
SCHEDULE conversion efficiency without finding
FOR DETECTED FAULTS
that the override factor is above 0.10.
Once calculated NOX conversion
Non-idle
Maximum
efficiency confirms the fault condition,
Default maxhours of enspeed
for
lowimum speed
the display must identify the current
gine operspeed
vehicles
(mi/hr)
stage of derating and show a countdown
ation–a
(mi/hr)
timer to estimate the time or distance
0 ................
65
50 remaining before the next stage.
6 ................
60
45
(g) Deactivating derates. Once the
12 ..............
55
40 override factor for NOX conversion
60 ..............
50
35 efficiency confirms a detected fault
condition, do not use it alone to
a Hours start counting when the engine detects a fault condition specified in paragraph deactivate derates. Rather, program the
(b) of this section and the override factor for engine to deactivate derates as follows:
NOX conversion efficiency is above 0.10. For
(1) Evaluate whether the detected
DEF supply, you may program the engine to
reset the timer to three hours when the engine fault condition continues to apply and
reset the Active 100 Hour Array in the
detects an empty DEF tank.
OBD system when the fault condition
(e) Multiple and continuing faults.
no longer exists. Deactivate derates if
The following provisions apply if the
the engine confirms that the fault
engine detects fault conditions after
condition is resolved and the override
starting with the derate schedule
factor for NOX conversion efficiency is
specified in paragraph (d) of this
at or below 0.10 for a full inducement
section:
drive schedule.
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(d) Derate schedule. Engines must
follow the derate schedule described in
this paragraph (d) if the engine detects
a fault condition identified in
paragraphs (b) and (c) of this section.
The derate takes the form of a maximum
drive speed for the vehicle. This
maximum drive speed decreases over
time based on hours of engine operation
without regard to engine starting or
mode of operation. Apply speedlimiting derates according to the
following schedule:
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is within 10 percent of the NOX
conversion efficiency stored in the
lifetime array for OBD REAL Bin 13 and
14. The Active 100 Hour Array and the
Lifetime Array are referenced in 13 CCA
1971.1(h)(5.3.2)(A) and (C), respectively.
Calculate the NOX conversion efficiency
relative to the lifetime value using the
following equation and override
inducements if the calculated override
factor is at or below 0.10:
(2) Allow a generic scan tool to
tentatively deactivate inducementrelated fault codes while the vehicle is
not in motion. Reactivate the derate at
the same point in the derate schedule if
the engine detects the same fault
condition during a full inducement
drive schedule.
(3) Treat any fault condition that
recurs within 80 hours of engine
operation as the same triggering
condition, which would restart the
derate at the same point that the system
last deactivated the derate.
§ 1036.115
Other requirements.
Engines that are required to meet the
emission standards of this part must
meet the following requirements, except
as noted elsewhere in this part:
(a) Crankcase emissions. Crankcase
emissions may not be discharged
directly into the ambient atmosphere
from any engine throughout its useful
life. For purposes of this paragraph (a),
crankcase emissions that are routed to
the exhaust upstream of exhaust
aftertreatment during all operation are
not considered to be discharged directly
into the ambient atmosphere.
(b) Fuel mapping. You must perform
fuel mapping for your engine as
described in § 1036.510(b).
(c) Evaporative emissions. You must
design and produce your engines to
comply with evaporative emission
standards as follows:
(1) For complete heavy-duty vehicles
you produce, you must certify the
vehicles to emission standards as
specified in 40 CFR 1037.103.
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(3) DEF quality failing to meet your
concentration specifications.
(4) Open circuit faults related to the
following: DEF tank level sensor, DEF
pump, DEF quality sensor, SCR wiring
harness, NOX sensors, DEF dosing valve,
DEF tank heater and aftertreatment
control module.
(5) Monitor for a missing catalyst.
(c) NOX override. Reset the Active 100
Hour Array in the OBD system when the
engine detects a fault condition
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(2) For incomplete heavy-duty
vehicles, and for engines used in
vehicles you do not produce, you do not
need to certify your engines to
evaporative emission standards or
otherwise meet those standards.
However, vehicle manufacturers
certifying their vehicles with your
engines may depend on you to produce
your engines according to their
specifications. Also, your engines must
meet applicable exhaust emission
standards in the installed configuration.
(d) Torque broadcasting.
Electronically controlled engines must
broadcast their speed and output shaft
torque (in newton-meters). Engines may
alternatively broadcast a surrogate value
for determining torque. Engines must
broadcast engine parameters such that
they can be read with a remote device
or broadcast them directly to their
controller area networks. This
information is necessary for testing
engines in the field (see § 1036.515).
(e) EPA access to broadcast
information. If we request it, you must
provide us any hardware, tools, and
information we would need to readily
read, interpret, and record all
information broadcast by an engine’s
on-board computers and electronic
control modules. If you broadcast a
surrogate parameter for torque values,
you must provide us what we need to
convert these into torque units. We will
not ask for hardware or tools if they are
readily available commercially.
(f) Adjustable parameters. Engines
that have adjustable parameters must
meet all the requirements of this part for
any adjustment in the physically
adjustable range.
(1) We may require that you set
adjustable parameters to any
specification within the adjustable range
during any testing, including
certification testing, selective
enforcement auditing, or in-use testing.
(2) General provisions apply for
adjustable parameters as specified in 40
CFR 1068.50.
(3) DEF supply and DEF quality are
adjustable parameters. The physically
adjustable range includes any amount or
quality of DEF that the engine’s
diagnostic system does not trigger
inducement provisions under
§ 1036.111.
(g) Prohibited controls. (1) General
provisions. You may not design your
engines with emission control devices,
systems, or elements of design that
cause or contribute to an unreasonable
risk to public health, welfare, or safety
while operating. For example, this
would apply if the engine emits a
noxious or toxic substance it would
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otherwise not emit that contributes to
such an unreasonable risk.
(2) Vanadium sublimation in SCR
catalysts. For engines equipped with
vanadium-based SCR catalysts, you
must design the engine and its emission
controls to prevent vanadium
sublimation and protect the catalyst
from high temperatures. We will
evaluate your engine design based on
the following information that you must
include in your application for
certification:
(i) Identify the threshold temperature
for vanadium sublimation for your
specified SCR catalyst formulation as
described in 40 CFR 1065.1113 through
1065.1121.
(ii) Describe how you designed your
engine to prevent catalyst inlet
temperatures from exceeding the
temperature you identify in paragraph
(g)(2)(i) of this section, including
consideration of engine wear through
the useful life. Also describe your
design for catalyst protection in case
catalyst temperatures exceed the
specified temperature. In your
description, include how you
considered elevated catalyst
temperature resulting from sustained
high-load engine operation, catalyst
exotherms, particulate filter
regeneration, and component failure
resulting in unburned fuel in the
exhaust stream.
(h) Defeat devices. You may not equip
your engines with a defeat device. A
defeat device is an auxiliary emission
control device (AECD) that reduces the
effectiveness of emission controls under
conditions that may reasonably be
expected in normal operation and use.
This does not apply to auxiliary
emission control devices you identify in
your application for certification if any
of the following is true:
(1) The conditions of concern were
substantially included in the applicable
procedure for duty-cycle testing as
described in subpart F of this part.
(2) You show your design is necessary
to prevent engine (or vehicle) damage or
accidents.
(3) The reduced effectiveness applies
only to starting the engine.
(4) The AECD applies only for engines
that will be installed in emergency
vehicles, and the need is justified in
terms of preventing the engine from
losing speed, torque, or power due
abnormal conditions of the emission
control system, or in terms of preventing
such abnormal conditions from
occurring, during operation related to
emergency response. Examples of such
abnormal conditions may include
excessive exhaust backpressure from an
overloaded particulate trap, and running
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out of diesel exhaust fluid for engines
that rely on urea-based selective
catalytic reduction.
(i) DEF tanks. Diesel exhaust fluid
tanks must be sized to require refilling
no more frequently than the vehicle
operator will need to refill the fuel tank,
even for worst-case assumptions related
to fuel efficiency and refueling volumes.
(j) Special provisions for sparkignition engines. The following
provisions apply for spark-ignition
engines starting with model year 2027:
(1) Catalyst bed temperature may not
fall below 350 °C during extended idle.
Describe how you designed your engine
to meet this requirement in your
application for certification. You may
ask us to approve alternative strategies
to prevent emissions from increasing
during idle.
(2) You may use modeled exhaust
component temperatures to protect the
catalyst instead of designing the engine
to continuously monitor exhaust
component temperatures as described in
this paragraph (j)(2). Measure and
record component temperatures during
engine mapping and during emission
measurements with each required duty
cycle. You may use modeled exhaust
temperatures under this paragraph (j)(2)
only if all modeled and actual
temperatures differ by 5 °C or less.
Submit a second-by-second comparison
of the modeled and actual component
temperatures as part of your application
for certification.
§ 1036.120 Emission-related warranty
requirements.
(a) General requirements. You must
warrant to the ultimate purchaser and
each subsequent purchaser that the new
engine, including all parts of its
emission control system, meets two
conditions:
(1) It is designed, built, and equipped
so it conforms at the time of sale to the
ultimate purchaser with the
requirements of this part.
(2) It is free from defects in materials
and workmanship that may keep it from
meeting these requirements.
(b) Warranty period. Your emissionrelated warranty must be valid for at
least as long as the minimum warranty
periods listed in this paragraph (b) in
vehicle miles, or hours of engine
operation, or years in service, whichever
comes first. You may offer an emissionrelated warranty more generous than we
require. The emission-related warranty
for the engine may not be shorter than
any published warranty you offer with
or without charge for the engine.
Similarly, the emission-related warranty
for any component may not be shorter
than any published warranty you offer
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without charge for that component. If an
extended warranty requires owners to
pay for a portion of repairs, those terms
apply in the same manner to the
emission-related warranty. The
warranty period begins when the
vehicle is placed into service. The
following minimum warranty periods
apply:
TABLE 1 TO PARAGRAPH (b) OF § 1036.120—WARRANTY BY PRIMARY INTENDED SERVICE CLASS a
Model year
2026 and earlier
Primary intended service class
Mileage
Mileage
Spark-Ignition HDE ..............................................................
Light HDE .............................................................................
Medium HDE ........................................................................
Heavy HDE ..........................................................................
Model year
2027 through 2030
50,000
50,000
100,000
100,000
110,000
150,000
220,000
450,000
Model year
2031 and later
Hours
Mileage
6,000
7,000
11,000
22,000
160,000
210,000
280,000
600,000
Hours
8,000
10,000
14,000
30,000
a Warranty period is also expressed as 5 years for model years 2026 and earlier, 7 years for model years 2027 through 2030, and 10 years for
model years 2031 and later.
(c) Components covered. The
emission-related warranty covers all
components whose failure would
increase an engine’s emissions of any
regulated pollutant, including
components listed in 40 CFR part 1068,
appendix A, and components from any
other system you develop to control
emissions. The emission-related
warranty covers these components even
if another company produces the
component.
(d) Limited applicability. You may
deny warranty claims under this section
if the operator caused the problem
through improper maintenance or use,
subject to the provisions in § 1036.125
and 40 CFR 1068.115.
(e) Owners manual. Describe in the
owners manual the emission-related
warranty provisions from this section
that apply to the engine.
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§ 1036.125 Maintenance instructions and
allowable maintenance.
Maintenance includes any inspection,
adjustment, cleaning, repair, or
replacement of components and is
classified as either emission-related or
nonemission-related and each of these
can be classified as either scheduled or
unscheduled. Further, some emissionrelated maintenance is also classified as
critical emission-related maintenance.
Give the ultimate purchaser of each new
engine written instructions for
maintaining and using the engine. As
described in paragraph (h) of this
section, these instructions must identify
how owners properly maintain and use
engines for applying regulatory
requirements such as emission-related
warranty and defect reporting.
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(a) Critical emission-related
maintenance. Critical emission-related
maintenance includes any adjustment,
cleaning, repair, or replacement of
components listed in paragraph (a)(2) of
this section. This may also include other
maintenance that you determine is
critical, including maintenance on other
critical emission-related components as
defined in 40 CFR part 1068, if we
approve it in advance. You may perform
scheduled critical emission-related
maintenance during service
accumulation on your emission-data
engines at the intervals you specify.
(1) Maintenance demonstration. You
must demonstrate that the maintenance
is reasonably likely to be done at the
recommended intervals on in-use
engines. We will accept DEF
replenishment and other SCR-related
maintenance as reasonably likely to
occur if your engine meets the
specifications in § 1036.111. We will
accept other scheduled maintenance as
reasonably likely to occur if you satisfy
any of the following conditions:
(i) You present data showing that, if
a lack of maintenance increases
emissions, it also unacceptably degrades
the engine’s performance.
(ii) You design and produce your
engines with a system we approve that
displays a visible signal to alert drivers
that maintenance is due, either as a
result of component failure or the
appropriate degree of engine or vehicle
operation. The signal must clearly
display ‘‘maintenance needed’’, ‘‘check
engine’’, or a similar message that we
approve. The signal must be continuous
while the engine is operating and not be
easily eliminated without performing
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the specified maintenance. Your
maintenance instructions must specify
resetting the signal after completing the
specified maintenance. We must
approve the method for resetting the
signal. You may not design the system
to be less effective at the end of the
useful life or after any other degree of
operation. If others install your engine
in their vehicle, you may rely on
installation instructions to ensure
proper mounting and operation of the
display. Disabling or improperly
resetting the system for displaying these
maintenance-related signals without
performing the indicated maintenance
violates the tampering prohibition in 42
U.S.C. 7522(a)(3).
(iii) You present survey data showing
that at least 80 percent of engines in the
field get the maintenance you specify at
the recommended intervals.
(iv) You provide the maintenance free
of charge and clearly say so in your
maintenance instructions.
(v) You otherwise show us that the
maintenance is reasonably likely to be
done at the recommended intervals.
(2) Minimum scheduled maintenance
intervals. You may not schedule
replacement of catalyst beds or
particulate filters during an engine’s
useful life. You may not schedule other
critical emission-related maintenance
more frequently than the minimum
intervals specified in Table 1 and Table
2 of this section or otherwise allowed in
this paragraph (a). The minimum
intervals specified for each component
applies to actuators, sensors, tubing,
valves, and wiring associated with that
component, except as specified.
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TABLE 1 TO PARAGRAPH (a)(2) OF § 1036.125—MINIMUM SCHEDULED MAINTENANCE INTERVALS FOR REPLACEMENT
Accumulated miles (hours) for components
Component
Spark-Ignition
HDE
Spark plugs ..............................................................................
DEF filters ................................................................................
Crankcase ventilation valves and filters ..................................
Ignition wires ............................................................................
Oxygen sensors .......................................................................
Air injection system components .............................................
Particulate filtration system (other than filters) ........................
Catalyst systems (other than catalyst beds) ...........................
Fuel injectors ...........................................................................
Electronic control modules ......................................................
Evaporative emission canisters ...............................................
Turbochargers ..........................................................................
EGR system components (including filters and coolers) ........
Light HDE
Medium HDE
Heavy HDE
25,000 (750)
NA
60,000 (1,800)
100,000 (3,000)
80,000 (2,400)
110,000 (3,300)
100,000 (3,000)
NA
100,000 (3,000)
60,000 (1,800)
NA
NA
NA
100,000 (3,000)
NA
120,000 (3,600)
60,000 (1,800)
NA
NA
NA
250,000 (7,500)
NA
175,000 (5,250)
60,000 (1,800)
NA
NA
NA
250,000 (7,500)
110,000 (3,300)
110,000 (3,300)
185,000 (5,550)
435,000 (13,050)
TABLE 2 TO PARAGRAPH (a)(2) OF § 1036.125—MINIMUM SCHEDULED MAINTENANCE INTERVALS FOR ADJUSTMENT OR
CLEANING
Accumulated miles (hours) for components
Component
Spark-Ignition
HDE
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Spark plugs ..............................................................................
EGR-related filters and coolers ...............................................
Fuel injectors ...........................................................................
Crankcase ventilation valves and filters ..................................
DEF filters ................................................................................
Ignition wires ............................................................................
Idle mixture ..............................................................................
Oxygen sensors .......................................................................
Air injection system components .............................................
Catalyst system components ...................................................
EGR system components (other than filters or coolers) .........
Particulate filtration system components .................................
Turbochargers ..........................................................................
(3) New technology. You may ask us
to approve scheduled critical emissionrelated maintenance of components not
identified in paragraph (a)(2) of this
section that is a direct result of the
implementation of new technology not
used in model year 2020 or earlier
engines, subject to the following
provisions:
(i) Your request must include your
recommended maintenance interval,
including data to support the need for
the maintenance, and a demonstration
that the maintenance is likely to occur
at the recommended interval using one
of the conditions specified in paragraph
(a)(1) of this section.
(ii) For any such new technology, we
will publish a Federal Register notice
based on information you submit and
any other available information to
announce that we have established new
allowable minimum maintenance
intervals. Any manufacturer objecting to
our decision may ask for a hearing (see
§ 1036.820).
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Light HDE
Frm 00258
Heavy HDE
25,000 (750)
NA
NA
NA
50,000 (1,500)
NA
50,000 (1,500)
50,000 (1,500)
50,000 (1,500)
50,000 (1,500)
50,000 (1,500)
50,000 (1,500)
50,000 (1,500)
80,000 (2,400)
100,000 (3,000)
NA
NA
NA
NA
NA
NA
NA
NA
NA
100,000 (3,000)
100,000 (3,000)
150,000 (4,500)
150,000 (4,500)
(b) Recommended additional
maintenance. You may recommend any
amount of maintenance that is
additional to what we approve for
critical emission-related components in
paragraph (a) of this section for those
components, as long as you state clearly
that the recommended additional
maintenance steps are not necessary to
keep the emission-related warranty
valid. If operators do the maintenance
specified in paragraph (a) of this
section, but not the recommended
additional maintenance, this does not
allow you to disqualify those engines
from in-use testing or deny a warranty
claim. Do not take these maintenance
steps during service accumulation on
your emission-data engines.
(c) Special maintenance. You may
specify more frequent maintenance to
address problems related to special
situations, such as atypical engine
operation. You must clearly state that
this special maintenance is associated
with the special situation you are
addressing. We may disapprove your
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maintenance instructions if we
determine that you have specified
special maintenance steps to address
engine operation that is not atypical, or
that the maintenance is unlikely to
occur in use. If we determine that
certain maintenance items do not
qualify as special maintenance under
this paragraph (c), you may identify
them as recommended additional
maintenance under paragraph (b) of this
section.
(d) Noncritical emission-related
maintenance. You may specify any
amount of emission-related inspection
or other maintenance that is not
approved critical emission-related
maintenance under paragraph (a) of this
section, subject to the provisions of this
paragraph (d). Noncritical emissionrelated maintenance generally includes
maintenance on the components we
specify in 40 CFR part 1068, appendix
A, that is not covered in paragraph (a)
of this section. You must state in the
owners manual that these steps are not
necessary to keep the emission-related
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warranty valid. If operators fail to do
this maintenance, this does not allow
you to disqualify those engines from inuse testing or deny a warranty claim. Do
not take these inspection or other
maintenance steps during service
accumulation on your emission-data
engines.
(e) Nonemission-related maintenance.
You may schedule any amount of
maintenance unrelated to emission
controls that is needed for proper
functioning of the engine. This might
include adding engine oil; changing air,
fuel, or oil filters; servicing enginecooling systems; adjusting idle speed,
governor, engine bolt torque, valve lash,
injector lash, timing, or tension of air
pump drive belts; and lubricating the
heat control valve in the exhaust
manifold. You may perform
nonemission-related maintenance
during service accumulation on your
emission-data engines at the least
frequent intervals that you recommend
to the ultimate purchaser (but not the
intervals recommended for special
situations).
(f) Source of parts and repairs. State
clearly on the first page of your written
maintenance instructions that a repair
shop or person of the owner’s choosing
may maintain, replace, or repair
emission control devices and systems.
Your instructions may not require
components or service identified by
brand, trade, or corporate name. Also,
do not directly or indirectly condition
your warranty on a requirement that the
engine be serviced by your franchised
dealers or any other service
establishments with which you have a
commercial relationship. You may
disregard the requirements in this
paragraph (f) if you do one of two
things:
(1) Provide a component or service
without charge under the purchase
agreement.
(2) Get us to waive this prohibition in
the public’s interest by convincing us
the engine will work properly only with
the identified component or service.
(g) Payment for scheduled
maintenance. Owners are responsible
for properly maintaining their engines,
which generally includes paying for
scheduled maintenance. However, you
may commit to paying for scheduled
maintenance as described in paragraph
(a)(1)(iv) of this section to demonstrate
that the maintenance will occur. You
may also schedule maintenance not
otherwise allowed by paragraph (a)(2) of
this section if you pay for it. You must
pay for scheduled maintenance on any
component during the useful life if it
meets all the following conditions:
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(1) Each affected component was not
in general use on similar engines before
1980.
(2) The primary function of each
affected component is to reduce
emissions.
(3) The cost of the scheduled
maintenance is more than 2 percent of
the price of the engine.
(4) Failure to perform the
maintenance would not cause clear
problems that would significantly
degrade the engine’s performance.
(h) Owners manual. Include the
following information in the owners
manual to clarify maintenance
instructions and the owner’s
responsibilities:
(1) Clearly describe the scheduled
maintenance steps, consistent with the
provisions of this section, using
nontechnical language as much as
possible. Include a list of components
for which you will cover scheduled
replacement costs.
(2) Identify steps owners must take to
qualify their engines as properly
maintained, consistent with the
requirements of this section. Also
identify types of engine operation that
would not qualify their engines as being
properly used. Describe what
documentation you consider
appropriate for making these
demonstrations. Note that you may
identify failure to repair critical
emission-related components as
improper maintenance if the repairs are
related to an observed defect.
(3) Describe how the owner can access
the OBD system to troubleshoot
problems and find emission-related
diagnostic information and codes stored
in onboard monitoring systems as
described in § 1036.110(b) and (c). For
example, the instructions should
identify the communication protocol
and any other information the owner
would need to read and understand
stored codes.
(4) Include a general description of
how the emission control systems
operate.
(5) Include one or more diagrams of
the engine and its emission-related
components with the following
information:
(i) The flow path for intake air and
exhaust gas.
(ii) The flow path of evaporative and
refueling emissions for spark-ignition
engines, and DEF for compressionignition engines, as applicable.
(iii) The flow path of engine coolant
if it is part of the emission control
system described in the application for
certification.
(iv) The identity, location, and
arrangement of relevant sensors, wiring,
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and other emission-related components
in the diagram. Terminology to identify
components must be consistent with
codes you use for the OBD system.
(v) Expected pressures at the
particulate filter and exhaust
temperatures throughout the
aftertreatment system.
(6) Include exploded-view drawings
to allow the owner to identify the part
numbers and basic assembly
requirements for turbochargers,
aftercoolers, and all components
required for proper functioning of EGR
and aftertreatment devices. Include
enough detail to allow a mechanic to
replace any of those components.
(7) Include basic wiring diagrams for
aftertreatment-related components.
Include enough detail to allow a
mechanic to detect improper
functioning of those components.
(8) Include the following statement:
‘‘Technical service bulletins and other
information for your engine may be
available at www.nhtsa.gov/recalls.’’
(9) Include a troubleshooting guide to
address warning signals related to DEF
dosing and particulate filter
regeneration that would be displayed in
the cab or in a generic scan tool. The
troubleshooting guide must describe the
fault condition, the potential causes, the
remedy, and the consequence of
continuing to operate without remedy,
this would include a list of all codes
that cause derate or inducement (e.g.,
list SPN/FMI combinations) and
associated operating restrictions (e.g.,
percent torque derate).
(10) Note that § 1036.135(c)(10)
requires the owners manual for an
engine to be accessible electronically
from a QR Code on the emission control
information label.
(11) Include the following information
for engines with particulate filters:
(i) Instructions on removing the
particulate filter for cleaning.
(ii) Criteria for establishing that a
particulate filter has been cleaned,
including maximum clean filter weight
and pressure drop across the filter. We
recommend that you also specify a preinstallation filter weight to represent a
like-new configuration.
(iii) A statement that particulate filter
inlet and outlet pressures are available
with a generic scan tool.
(iv) Suggested maintenance practices
to prevent damage to particulate filters.
§ 1036.130 Installation instructions for
vehicle manufacturers.
(a) If you sell an engine for someone
else to install in a vehicle, give the
engine installer instructions for
installing it consistent with the
requirements of this part. Include all
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information necessary to ensure that an
engine will be installed in its certified
configuration.
(b) Make sure these instructions have
the following information:
(1) Include the heading: ‘‘Emissionrelated installation instructions’’.
(2) State: ‘‘Failing to follow these
instructions when installing a certified
engine in a heavy-duty motor vehicle
violates federal law, subject to fines or
other penalties as described in the Clean
Air Act.’’
(3) Provide all instructions needed to
properly install the exhaust system and
any other components.
(4) Describe any necessary steps for
installing any diagnostic system
required under § 1036.110.
(5) Describe how your certification is
limited for any type of application. For
example, if you certify Heavy HDE to
the CO2 standards using only transient
FTP testing, you must make clear that
the engine may not be installed in
tractors.
(6) Describe any other instructions to
make sure the installed engine will
operate according to design
specifications in your application for
certification. This may include, for
example, instructions for installing
aftertreatment devices when installing
the engines.
(7) Give the following instructions if
you do not ship diesel exhaust fluid
tanks with your engines:
(i) Specify that vehicle manufacturers
must install diesel exhaust fluid tanks
meeting the specifications of
§ 1036.115(i).
(ii) Describe how vehicle
manufacturers must install diesel
exhaust fluid tanks with sensors as
needed to meet the requirements of
§§ 1036.110 and 1036.111.
(8) State: ‘‘If you install the engine in
a way that makes the engine’s emission
control information label hard to read
during normal engine maintenance, you
must place a duplicate label on the
vehicle, as described in 40 CFR
1068.105.’’
(c) Give the vehicle manufacturer fuel
map results as described in
§ 1036.503(b).
(d) You do not need installation
instructions for engines that you install
in your own vehicles.
(e) Provide instructions in writing or
in an equivalent format. For example,
you may post instructions on a publicly
available website for downloading or
printing. If you do not provide the
instructions in writing, explain in your
application for certification how you
will ensure that each installer is
informed of the installation
requirements.
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§ 1036.135
Labeling.
(a) Assign each engine a unique
identification number and permanently
affix, engrave, or stamp it on the engine
in a legible way.
(b) At the time of manufacture, affix
a permanent and legible label
identifying each engine. The label must
meet the requirements of 40 CFR
1068.45.
(c) The label must—
(1) Include the heading ‘‘EMISSION
CONTROL INFORMATION’’.
(2) Include your full corporate name
and trademark. You may identify
another company and use its trademark
instead of yours if you comply with the
branding provisions of 40 CFR 1068.45.
(3) Include EPA’s standardized
designation for the engine family.
(4) Identify the primary intended
service class.
(5) State the engine’s displacement (in
liters); however, you may omit this from
the label if all the engines in the engine
family have the same per-cylinder
displacement and total displacement.
(6) State the date of manufacture
[DAY (optional), MONTH, and YEAR];
however, you may omit this from the
label if you stamp, engrave, or otherwise
permanently identify it elsewhere on
the engine, in which case you must also
describe in your application for
certification where you will identify the
date on the engine.
(7) State the FEL(s) to which the
engines are certified if certification
depends on the ABT provision of
subpart H of this part.
(8) State: ‘‘THIS ENGINE COMPLIES
WITH U.S. EPA REGULATIONS FOR
[MODEL YEAR] HEAVY-DUTY
HIGHWAY ENGINES.’’
(9) Identify any limitations on your
certification. For example, if you certify
Heavy HDE to the CO2 standards using
only steady-state testing, include the
statement ‘‘TRACTORS ONLY’’.
Similarly, for engines with one or more
approved AECDs for emergency vehicle
applications under § 1036.115(h)(4), the
statement: ‘‘THIS ENGINE IS FOR
INSTALLATION IN EMERGENCY
VEHICLES ONLY’’.
(10) Include a field on the label to
allow for accessing interactive
information with mobile electronic
devices. To do this, include an image of
a QR code that will direct mobile
electronic devices to a public Web site
that you maintain. Generate the QR code
as specified in ISO/IEC 18004
(incorporated by reference in
§ 1036.810). To the left of the QR code,
include the vertically oriented caption
‘‘Smartphone QR CodeTM’’. The
website associated with the QR code for
a given engine must include a link to a
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public copy of the owners manual and
the following information for that
engine:
(i) Include EPA’s standardized
designation for the engine family. This
may include multiple engine families in
a given model year and it may include
multiple model years for those families
as long as the appropriate information is
available for each engine.
(ii) Identify the emission control
system. Use terms and abbreviations as
described in 40 CFR 1068.45.
(iii) Identify any requirements for fuel
and lubricants that do not involve fuelsulfur levels.
(d) You may add information to the
emission control information label as
follows:
(1) You may identify other emission
standards that the engine meets or does
not meet. You may add the information
about the other emission standards to
the statement we specify, or you may
include it in a separate statement.
(2) You may add other information to
ensure that the engine will be properly
maintained and used.
(3) You may add appropriate features
to prevent counterfeit labels. For
example, you may include the engine’s
unique identification number on the
label.
(e) You may ask us to approve
modified labeling requirements in this
part if you show that it is necessary or
appropriate. We will approve your
request if your alternate label is
consistent with the requirements of this
part. We may also specify modified
labeling requirements to be consistent
with the intent of 40 CFR part 1037.
(f) If you obscure the engine label
while installing the engine in the
vehicle such that the label cannot be
read during normal maintenance, you
must place a duplicate label on the
vehicle. If others install your engine in
their vehicles in a way that obscures the
engine label, we require them to add a
duplicate label on the vehicle (see 40
CFR 1068.105); in that case, give them
the number of duplicate labels they
request and keep the following records
for at least five years:
(1) Written documentation of the
request from the vehicle manufacturer.
(2) The number of duplicate labels
you send for each engine family and the
date you sent them.
§ 1036.140 Primary intended service class
and engine cycle.
You must identify a single primary
intended service class for each engine
family that best describes vehicles for
which you design and market the
engine, as follows:
(a) Divide compression-ignition
engines into primary intended service
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classes based on the following engine
and vehicle characteristics:
(1) Light HDE includes engines that
are not designed for rebuild and do not
have cylinder liners. Vehicle body types
in this group might include any heavyduty vehicle built from a light-duty
truck chassis, van trucks, multi-stop
vans, and some straight trucks with a
single rear axle. Typical applications
would include personal transportation,
light-load commercial delivery,
passenger service, agriculture, and
construction. The GVWR of these
vehicles is normally at or below 19,500
pounds.
(2) Medium HDE includes engines
that may be designed for rebuild and
may have cylinder liners. Vehicle body
types in this group would typically
include school buses, straight trucks
with single rear axles, city tractors, and
a variety of special purpose vehicles
such as small dump trucks, and refuse
trucks. Typical applications would
include commercial short haul and
intra-city delivery and pickup. Engines
in this group are normally used in
vehicles whose GVWR ranges from
19,501 to 33,000 pounds.
(3) Heavy HDE includes engines that
are designed for multiple rebuilds and
have cylinder liners. Vehicles in this
group are normally tractors, trucks,
straight trucks with dual rear axles, and
buses used in inter-city, long-haul
applications. These vehicles normally
exceed 33,000 pounds GVWR.
(b) Divide spark-ignition engines into
primary intended service classes as
follows:
(1) Spark-ignition engines that are
best characterized by paragraph (a)(1) or
(2) of this section are in a separate
Spark-ignition HDE primary intended
service class.
(2) Spark-ignition engines that are
best characterized by paragraph (a)(3) of
this section are included in the Heavy
HDE primary intended service class
along with compression-ignition
engines. Gasoline-fueled engines are
presumed not to be characterized by
paragraph (a)(3) of this section; for
example, vehicle manufacturers may
install some number of gasoline-fueled
engines in Class 8 trucks without
causing the engine manufacturer to
consider those to be Heavy HDE.
(c) References to ‘‘spark-ignition
standards’’ in this part relate only to the
spark-ignition engines identified in
paragraph (b)(1) of this section.
References to ‘‘compression-ignition
standards’’ in this part relate to
compression-ignition engines, to sparkignition engines optionally certified to
standards that apply to compression-
(iii) The family emission limits in this
paragraph (a)(1) serve as the emission
standards to determine compliance for
all testing instead of the standards
specified in 40 CFR 86.007–11 or
86.008–10.
(iv) Record PM, HC, and CO emission
levels during all testing. Demonstrate
that you comply with applicable PM,
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ignition engines, and to all engines
identified under paragraph (b)(2) of this
section as Heavy HDE.
§ 1036.150
Interim provisions.
The provisions in this section apply
instead of other provisions in this part.
This section describes when these
interim provisions expire, if applicable.
(a) Transitional and early credits for
NOX emissions. You may generate and
use transitional and early credits for
NOX emissions according to
§ 1036.104(c) and subpart H of this part
subject to the following provisions:
(1) Transitional credits. Model year
2024 through 2026 engines may
generate transitional credits that can be
used to certify model year 2027 and
later engines as follows:
(i) Calculate transitional credits as
described in § 1036.705(b) relative to the
NOX emission standard for FTP testing
in 40 CFR 86.007–11 or 86.008–10 using
the useful life mileages of 40 CFR
86.004–2.
(ii) Engines must also comply with
NOX family emission limits for each
duty-cycle standard other than the FTP
duty cycle in § 1036.104(a) using the
test procedures in subpart F of this part.
Calculate these NOX family emission
limits, FEL[cycle]NOX, using the
following equation:
HC, and CO emission standards in 40
CFR 86.007–11 or 86.008–10.
(2) Early credits. Model year 2024 and
later engines may generate early credits
under this paragraph (a)(2) only if they
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comply with all the requirements that
apply under this part for the model year
to which you are certifying. Calculate
early credits as described in
§ 1036.705(b) with the following
adjustments and clarifications:
(i) Calculate early credits for all model
year 2030 and earlier engines relative to
the NOX standard for FTP testing in 40
CFR 86.007–11 or 86.008–10 or
§ 1036.104 that applies for an engine
family’s model year.
(ii) Replace the FL term in Eq.
1036.705–1 with:
(3) Limitations on using banked
emission credits in model years 2027
and later. You must use one of the
methods described in paragraphs (a)(1)
and (2) of this section for using NOX
emission credits generated by model
year 2026 and earlier engines when
certifying model year 2027 and later
engines. Similarly, you must use the
method described in paragraph (a)(2) of
this section for using NOX emission
credits generated by model year 2027
through 2030 engines when certifying
model year 2031 and later engines.
(b) Model year 2014 N2O standards. In
model year 2014 and earlier,
manufacturers may show compliance
with the N2O standards using an
engineering analysis. This allowance
also applies for later families certified
using carryover CO2 data from model
2014 consistent with § 1036.235(d).
(c) Engine cycle classification.
Through model year 2020, engines
meeting the definition of spark-ignition,
but regulated as compression-ignition
engines under § 1036.140, must be
certified to the requirements applicable
to compression-ignition engines under
this part. Such engines are deemed to be
compression-ignition engines for
purposes of this part. Similarly, through
model year 2020, engines meeting the
definition of compression-ignition, but
regulated as Otto-cycle under 40 CFR
part 86 must be certified to the
requirements applicable to sparkignition engines under this part. Such
engines are deemed to be spark-ignition
engines for purposes of this part. See
§ 1036.140 for provisions that apply for
model year 2021 and later.
(d) Small manufacturers. The
greenhouse gas standards of this part
apply on a delayed schedule for
manufacturers meeting the small
business criteria specified in 13 CFR
121.201. Apply the small business
criteria for NAICS code 336310 for
engine manufacturers with respect to
gasoline-fueled engines and 333618 for
engine manufacturers with respect to
other engines; the employee limits
apply to the total number employees
together for affiliated companies.
Qualifying small manufacturers are not
subject to the greenhouse gas emission
standards in § 1036.108 for engines with
a date of manufacture on or after
November 14, 2011 but before January 1,
2022. In addition, qualifying small
manufacturers producing engines that
run on any fuel other than gasoline, E85,
or diesel fuel may delay complying with
every later standard under this part by
one model year. Small manufacturers
may certify their engines and generate
emission credits under this part before
standards start to apply, but only if they
certify their entire U.S.-directed
production volume within that
averaging set for that model year. Note
that engines not yet subject to standards
must nevertheless supply fuel maps to
vehicle manufacturers as described in
paragraph (n) of this section. Note also
that engines produced by small
manufacturers are subject to criteria
pollutant standards.
(e) Alternate phase-in standards for
greenhouse gas emissions. Where a
manufacturer certifies all of its model
year 2013 compression-ignition engines
within a given primary intended service
class to the applicable alternate
standards of this paragraph (e), its
compression-ignition engines within
that primary intended service class are
subject to the standards of this
paragraph (e) for model years 2013
through 2016. This means that once a
manufacturer chooses to certify a
primary intended service class to the
standards of this paragraph (e), it is not
allowed to opt out of these standards.
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TABLE 1 TO PARAGRAPH (e) OF § 1036.150—ALTERNATE PHASE-IN STANDARDS
Vehicle type
Model years
LHD engines
Tractors .............................
2016 and later a .................
Vocational ..........................
2013–2015 ........................
NA .....................................
2013–2015 ........................
2016 through 2020 a .........
NA .....................................
487 g/hp·hr ........................
618 g/hp·hr ........................
576 g/hp·hr ........................
aNote:
MHD engines
512
460
618
576
HHD engines
g/hp·hr ........................
g/hp·hr..
g/hp·hr ........................
g/hp·hr ........................
485 g/hp·hr.
577 g/hp·hr.
555 g/hp·hr.
These alternate standards for 2016 and later are the same as the otherwise applicable standards for 2017 through 2020.
(f) [Reserved]
(g) Default deterioration factors for
greenhouse gas standards. You may use
default deterioration factors (DFs)
without performing your own durability
emission tests or engineering analysis as
follows:
(1) You may use a default additive DF
of 0.0 g/hp·hr for CO2 emissions from
engines that do not use advanced or offcycle technologies. If we determine it to
be consistent with good engineering
judgment, we may allow you to use a
default additive DF of 0.0 g/hp·hr for
CO2 emissions from your engines with
advanced or off-cycle technologies.
(2) You may use a default additive DF
of 0.010 g/hp·hr for N2O emissions from
any engine through model year 2021,
and 0.020 g/hp-hr for later model years.
(3) You may use a default additive DF
of 0.020 g/hp·hr for CH4 emissions from
any engine.
(h) Advanced-technology credits. If
you generate CO2 credits from model
year 2020 and earlier engines certified
for advanced technology, you may
multiply these credits by 1.5.
(i) CO2 credits for low N2O emissions.
If you certify your model year 2014,
2015, or 2016 engines to an N2O FEL
less than 0.04 g/hp·hr (provided you
measure N2O emissions from your
emission-data engines), you may
generate additional CO2 credits under
this paragraph (i). Calculate the
additional CO2 credits from the
following equation instead of the
equation in § 1036.705:
(j) Alternate standards under 40 CFR
part 86. This paragraph (j) describes
alternate emission standards for loose
engines certified under 40 CFR 86.1819–
14(k)(8). The standards of § 1036.108 do
not apply for these engines. The
standards in this paragraph (j) apply for
emissions measured with the engine
installed in a complete vehicle
consistent with the provisions of 40 CFR
86.1819–14(k)(8)(vi). The only
requirements of this part that apply to
these engines are those in this paragraph
(j), §§ 1036.115 through 1036.135,
1036.535, and 1036.540.
(k) [Reserved]
(l) Credit adjustment for sparkignition engines and light heavy-duty
compression-ignition engines. For
greenhouse gas emission credits
generated from model year 2020 and
earlier spark-ignition and light heavyduty engines, multiply any banked CO2
credits that you carry forward to
demonstrate compliance with model
year 2021 and later standards by 1.36.
(m) Infrequent regeneration. For
model year 2020 and earlier, you may
invalidate any test interval with respect
to CO2 measurements if an infrequent
regeneration event occurs during the
test interval. Note that § 1036.522
specifies how to apply infrequent
regeneration adjustment factors for later
model years.
(n) Supplying fuel maps. Engine
manufacturers not yet subject to
standards under § 1036.108 in model
year 2021 must supply vehicle
manufacturers with fuel maps (or
powertrain test results) as described in
§ 1036.130 for those engines.
(o) Engines used in glider vehicles.
For purposes of recertifying a used
engine for installation in a glider
vehicle, we may allow you to include in
an existing certified engine family those
engines you modify (or otherwise
demonstrate) to be identical to engines
already covered by the certificate. We
would base such an approval on our
review of any appropriate
documentation. These engines must
have emission control information
labels that accurately describe their
status.
(p) Transition to Phase 2 CO2
standards. If you certify all your model
year 2020 engines within an averaging
set to the model year 2021 FTP and SET
standards and requirements, you may
apply the provisions of this paragraph
(p) for enhanced generation and use of
emission credits. These provisions
apply separately for Medium HDE and
Heavy HDE.
(1) Greenhouse gas emission credits
you generate with model year 2018
through 2024 engines may be used
through model year 2030, instead of
being limited to a five-year credit life as
specified in § 1036.740(d).
(2) You may certify your model year
2024 through 2026 engines to the
following alternative standards:
Model years
Medium
heavy-duty-vocational
Heavy heavyduty-vocational
Medium
heavy-dutytractor
Heavy heavyduty-tractor
2024–2026 .......................................................................................................
542
510
467
442
(q) Confirmatory testing of fuel maps
defined in § 1036.503(b). For model
years 2021 and later, where the results
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test are at or below 2.0%, we will not
replace the manufacturer’s fuel maps.
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(r) [Reserved]
(s) Greenhouse gas compliance
testing. Select duty cycles and measure
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emissions to demonstrate compliance
with greenhouse gas emission standards
before model year 2027 as follows:
(1) For model years 2016 through
2020, measure emissions using the FTP
duty cycle specified in § 1036.510 and
SET duty cycle specified in 40 CFR
86.1362, as applicable.
(2) The following provisions apply for
model years 2021 through 2026:
(i) Determine criteria pollutant
emissions during any testing used to
demonstrate compliance with
greenhouse gas emission standards;
however, the duty-cycle standards of
§ 1036.104 apply for measured criteria
pollutant emissions only as described in
subpart F of this part.
(ii) You may demonstrate compliance
with SET-based greenhouse gas
emission standards in § 1036.108(a)(1)
using the SET duty cycle specified in 40
CFR 86.1362 if you collect emissions
with continuous sampling. Integrate the
test results by mode to establish
separate emission rates for each mode
(including the transition following each
mode, as applicable). Apply the CO2
weighting factors specified in 40 CFR
86.1362 to calculate a composite
emission result.
(t) [Reserved]
(u) Crankcase emissions. Through
model year 2026, compression-ignition
engines may discharge crankcase
emissions to the ambient atmosphere if
the emissions are added to the exhaust
emissions (either physically or
mathematically) during all emission
testing. If you take advantage of this
exception, you must do the following
things:
(1) Manufacture the engines so that all
crankcase emissions can be routed into
the applicable sampling systems
specified in 40 CFR part 1065.
(2) Account for deterioration in
crankcase emissions when determining
exhaust deterioration factors.
(v) OBD communication protocol. For
model year 2026 and earlier engines, we
may approve the alternative
communication protocol specified in
SAE J1979–2 (incorporated by reference
in § 1036.810) if the protocol is
approved by the California Air
Resources Board. The alternative
protocol would apply instead of SAE
J1939 and SAE J1979 as specified in 40
CFR 86.010–18(k)(1).
(w) Greenhouse gas warranty. For
model year 2027 and later engines, you
may ask us to approve the model year
2026 warranty periods specified in
§ 1036.120 for components or systems
needed to comply with greenhouse gas
emission standards if those components
or systems do not play a role in
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complying with criteria pollutant
standards.
(x) Schedule for migrating provisions
from 40 CFR part 86. This part included
provisions that applied uniquely for
complying with greenhouse gas
standards before [the effective date of
the final rule]. The following provisions
apply through model year 2026:
(1) Subpart F of this part applies
except as specified in this section;
otherwise, you may continue to comply
with the earlier version of the
provisions of this part if those
provisions are modified to apply for
complying with both criteria pollutant
standards and greenhouse gas standards.
(2) Engines exempted from the
applicable standards of 40 CFR part 86
under the provisions of 40 CFR part
1068 are exempt from the standards of
this part without request.
(y) Powertrain testing for criteria
pollutants. You may apply the
powertrain testing provisions of
§ 1036.101(b) for demonstrating
compliance with criteria pollutant
emission standards in 40 CFR part 86
before model year 2027.
Subpart C—Certifying Engine Families
§ 1036.201 General requirements for
obtaining a certificate of conformity.
(a) You must send us a separate
application for a certificate of
conformity for each engine family. A
certificate of conformity is valid from
the indicated effective date until
December 31 of the model year for
which it is issued.
(b) The application must contain all
the information required by this part
and must not include false or
incomplete statements or information
(see § 1036.255).
(c) We may ask you to include less
information than we specify in this
subpart, as long as you maintain all the
information required by § 1036.250.
(d) You must use good engineering
judgment for all decisions related to
your application (see 40 CFR 1068.5).
(e) An authorized representative of
your company must approve and sign
the application.
(f) See § 1036.255 for provisions
describing how we will process your
application.
(g) We may require you to deliver
your test engines to a facility we
designate for our testing (see
§ 1036.235(c)). Alternatively, you may
choose to deliver another engine that is
identical in all material respects to the
test engine, or another engine that we
determine can appropriately serve as an
emission-data engine for the engine
family.
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(h) For engines that become new after
being placed into service, such as
rebuilt engines installed in new
vehicles, we may specify alternate
certification provisions consistent with
the intent of this part. See 40 CFR
1068.120(h) and the definition of ‘‘new
motor vehicle engine’’ in § 1036.801.
§ 1036.205 Requirements for an
application for certification.
This section specifies the information
that must be in your application, unless
we ask you to include less information
under § 1036.201(c). We may require
you to provide additional information to
evaluate your application.
(a) Identify the engine family’s
primary intended service class and
describe the engine family’s
specifications and other basic
parameters of the engine’s design and
emission controls with respect to
compliance with the requirements of
this part. List the fuel type on which
your engines are designed to operate (for
example, gasoline, diesel fuel, or natural
gas). For engines that can operate on
multiple fuels, identify whether they are
dual-fuel or flexible-fuel engines; also
identify the range of mixtures for
operation on blended fuels, if
applicable. List each distinguishable
engine configuration in the engine
family. List the rated power for each
engine configuration.
(b) Explain how the emission control
system operates. Describe in detail all
system components for controlling
greenhouse gas and criteria pollutant
emissions, including all auxiliary
emission control devices (AECDs) and
all fuel-system components you will
install on any production or test engine.
Identify the part number of each
component you describe. For this
paragraph (b), treat as separate AECDs
any devices that modulate or activate
differently from each other. Include all
the following:
(1) Give a general overview of the
engine, the emission control strategies,
and all AECDs.
(2) Describe each AECD’s general
purpose and function.
(3) Identify the parameters that each
AECD senses (including measuring,
estimating, calculating, or empirically
deriving the values). Include enginebased parameters and state whether you
simulate them during testing with the
applicable procedures.
(4) Describe the purpose for sensing
each parameter.
(5) Identify the location of each sensor
the AECD uses.
(6) Identify the threshold values for
the sensed parameters that activate the
AECD.
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(7) Describe the parameters that the
AECD modulates (controls) in response
to any sensed parameters, including the
range of modulation for each parameter,
the relationship between the sensed
parameters and the controlled
parameters and how the modulation
achieves the AECD’s stated purpose.
Use graphs and tables, as necessary.
(8) Describe each AECD’s specific
calibration details. This may be in the
form of data tables, graphical
representations, or some other
description.
(9) Describe the hierarchy among the
AECDs when multiple AECDs sense or
modulate the same parameter. Describe
whether the strategies interact in a
comparative or additive manner and
identify which AECD takes precedence
in responding, if applicable.
(10) Explain the extent to which the
AECD is included in the applicable test
procedures specified in subpart F of this
part.
(11) Do the following additional
things for AECDs designed to protect
engines or vehicles:
(i) Identify any engine and vehicle
design limits that make protection
necessary and describe any damage that
would occur without the AECD.
(ii) Describe how each sensed
parameter relates to the protected
components’ design limits or those
operating conditions that cause the need
for protection.
(iii) Describe the relationship between
the design limits/parameters being
protected and the parameters sensed or
calculated as surrogates for those design
limits/parameters, if applicable.
(iv) Describe how the modulation by
the AECD prevents engines and vehicles
from exceeding design limits.
(v) Explain why it is necessary to
estimate any parameters instead of
measuring them directly and describe
how the AECD calculates the estimated
value, if applicable.
(vi) Describe how you calibrate the
AECD modulation to activate only
during conditions related to the stated
need to protect components and only as
needed to sufficiently protect those
components in a way that minimizes the
emission impact.
(c) Explain in detail how the engine
diagnostic system works, describing
especially the engine conditions (with
the corresponding diagnostic trouble
codes) that cause the malfunction
indicator to go on. Propose the
conditions under which the diagnostic
system should disregard trouble codes
as described in § 1036.110.
(d) Describe the engines you selected
for testing and the reasons for selecting
them.
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(e) Describe any test equipment and
procedures that you used, including any
special or alternate test procedures you
used (see § 1036.501).
(f) Describe how you operated the
emission-data engine before testing,
including the duty cycle and the
number of engine operating hours used
to stabilize emission levels. Explain
why you selected the method of service
accumulation. Describe any scheduled
maintenance you did.
(g) List the specifications of the test
fuel to show that it falls within the
required ranges we specify in 40 CFR
part 1065.
(h) Identify the engine family’s useful
life.
(i) Include the maintenance
instructions and warranty statement you
will give to the ultimate purchaser of
each new engine (see §§ 1036.120 and
1036.125).
(j) Include the emission-related
installation instructions you will
provide if someone else installs your
engines in their vehicles (see
§ 1036.130).
(k) Describe your emission control
information label (see § 1036.135). We
may require you to include a copy of the
label.
(l) Identify the duty-cycle emission
standards from §§ 1036.104(a) and (b)
and 1036.108(a) that apply for the
engine family. Also identify FELs and
FCLs as follows:
(1) Identify the NOX FEL over the FTP
for the engine family.
(2) Identify the CO2 FCLs for the
engine family; also identify any FELs
that apply for CH4 and N2O. The actual
U.S.-directed production volume of
configurations that have CO2 emission
rates at or below the FCL and CH4 and
N2O emission rates at or below the
applicable standards or FELs must be at
least one percent of your actual (not
projected) U.S.-directed production
volume for the engine family. Identify
configurations within the family that
have emission rates at or below the FCL
and meet the one percent requirement.
For example, if your U.S.-directed
production volume for the engine family
is 10,583 and the U.S.-directed
production volume for the tested rating
is 75 engines, then you can comply with
this provision by setting your FCL so
that one more rating with a U.S.directed production volume of at least
31 engines meets the FCL. Where
applicable, also identify other testable
configurations required under
§ 1036.230(f)(2)(ii).
(m) Identify the engine family’s
deterioration factors and describe how
you developed them (see §§ 1036.240
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and 1036.241). Present any test data you
used for this.
(n) State that you operated your
emission-data engines as described in
the application (including the test
procedures, test parameters, and test
fuels) to show you meet the
requirements of this part.
(o) Present emission data from all
valid tests on an emission-data engine to
show that you meet emission standards.
Note that § 1036.235 allows you to
submit an application in certain cases
without new emission data. Present
emission data as follows:
(1) For hydrocarbons (such as NMHC
or NMHCE), NOX, PM, and CO, as
applicable, show your engines meet the
applicable exhaust emission standards
we specify in § 1036.104. Show
emission figures for duty-cycle exhaust
emission standards before and after
applying adjustment factors for
regeneration and deterioration factors
for each engine.
(2) For CO2, CH4, and NO2, show that
your engines meet the applicable
emission standards we specify in
§ 1036.108. Show emission figures
before and after applying deterioration
factors for each engine. In addition to
the composite results, show individual
measurements for cold-start testing and
hot-start testing over the transient test
cycle. For each of these tests, also
include the corresponding exhaust
emission data for criteria emissions.
(3) If we specify more than one grade
of any fuel type (for example, a summer
grade and winter grade of gasoline), you
need to submit test data only for one
grade, unless the regulations of this part
specify otherwise for your engine.
(p) State that all the engines in the
engine family comply with the off-cycle
emission standards we specify in
§ 1036.104 for all normal operation and
use when tested as specified in
§ 1036.515. Describe any relevant
testing, engineering analysis, or other
information in sufficient detail to
support your statement.
(q) We may ask you to send
information to confirm that the emission
data you submitted were from valid
tests meeting the requirements of this
part and 40 CFR part 1065. You must
indicate whether there are test results
from invalid tests or from any other tests
of the emission-data engine, whether or
not they were conducted according to
the test procedures of subpart F of this
part. We may require you to report these
additional test results.
(r) Describe all adjustable operating
parameters (see § 1036.115(f)), including
production tolerances. For any
operating parameters that do not qualify
as adjustable parameters, include a
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description supporting your conclusion
(see 40 CFR 1068.50(c)). Include the
following in your description of each
adjustable parameter:
(1) For mechanically controlled
parameters, include the nominal or
recommended setting, the intended
physically adjustable range, and the
limits or stops used to establish
adjustable ranges. Also include
information showing why the limits,
stops, or other means of inhibiting
adjustment are effective in preventing
adjustment of parameters on in-use
engines to settings outside your
intended physically adjustable ranges.
(2) For electronically controlled
parameters, describe how your engines
are designed to prevent unauthorized
adjustments.
(s) Provide the information to read,
record, and interpret all the information
broadcast by an engine’s onboard
computers and ECMs as described in
§ 1036.115(d). State that, upon request,
you will give us any hardware, software,
or tools we would need to do this.
(t) Confirm that your emission-related
installation instructions specify how to
ensure that sampling of exhaust
emissions will be possible after engines
are installed in equipment and placed in
service. If this cannot be done by simply
adding a 20-centimeter extension to the
exhaust pipe, show how to sample
exhaust emissions in a way that
prevents diluting the exhaust sample
with ambient air.
(u) State whether your certification is
limited for certain engines. For example,
you might certify engines only for use
in tractors, in emergency vehicles, or in
vehicles with hybrid powertrains. If this
is the case, describe how you will
prevent use of these engines in vehicles
for which they are not certified.
(v) Unconditionally certify that all the
engines in the engine family comply
with the requirements of this part, other
referenced parts of the CFR, and the
Clean Air Act. Note that § 1036.235
specifies which engines to test to show
that engines in the entire family comply
with the requirements of this part.
(w) Include good-faith estimates of
U.S.-directed production volumes.
Include a justification for the estimated
production volumes if they are
substantially different than actual
production volumes in earlier years for
similar models.
(x) Include the information required
by other subparts of this part. For
example, include the information
required by § 1036.725 if you participate
in the ABT program.
(y) Include other applicable
information, such as information
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specified in this part or 40 CFR part
1068 related to requests for exemptions.
(z) Name an agent for service located
in the United States. Service on this
agent constitutes service on you or any
of your officers or employees for any
action by EPA or otherwise by the
United States related to the
requirements of this part.
(aa) For imported engines, identify the
following:
(1) Describe your normal practice for
importing engines. For example, this
may include identifying the names and
addresses of any agents you have
authorized to import your engines.
Engines imported by nonauthorized
agents are not covered by your
certificate.
(2) The location of a test facility in the
United States where you can test your
engines if we select them for testing
under a selective enforcement audit, as
specified in 40 CFR part 1068, subpart
E.
(bb) Include information needed to
certify vehicles to greenhouse gas
standards under 40 CFR part 1037 as
described in § 1036.503.
§ 1036.210 Preliminary approval before
certification.
If you send us information before you
finish the application, we may review it
and make any appropriate
determinations, especially for questions
related to engine family definitions,
auxiliary emission control devices,
adjustable parameters, deterioration
factors, testing for service accumulation,
and maintenance. Decisions made under
this section are considered to be
preliminary approval, subject to final
review and approval. We will generally
not reverse a decision where we have
given you preliminary approval, unless
we find new information supporting a
different decision. If you request
preliminary approval related to the
upcoming model year or the model year
after that, we will make best-efforts to
make the appropriate determinations as
soon as practicable. We will generally
not provide preliminary approval
related to a future model year more than
two years ahead of time.
§ 1036.225 Amending applications for
certification.
Before we issue you a certificate of
conformity, you may amend your
application to include new or modified
engine configurations, subject to the
provisions of this section. After we have
issued your certificate of conformity,
you may send us an amended
application any time before the end of
the model year requesting that we
include new or modified engine
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configurations within the scope of the
certificate, subject to the provisions of
this section. You must also amend your
application if any changes occur with
respect to any information that is
included or should be included in your
application.
(a) You must amend your application
before you take any of the following
actions:
(1) Add an engine configuration to an
engine family. In this case, the engine
configuration added must be consistent
with other engine configurations in the
engine family with respect to the design
aspects listed in § 1036.230.
(2) Change an engine configuration
already included in an engine family in
a way that may affect emissions, or
change any of the components you
described in your application for
certification. This includes production
and design changes that may affect
emissions any time during the engine’s
lifetime.
(3) Modify an FEL or FCL for an
engine family as described in paragraph
(f) of this section.
(b) To amend your application for
certification, send the relevant
information to the Designated
Compliance Officer.
(1) Describe in detail the addition or
change in the engine model or
configuration you intend to make.
(2) Include engineering evaluations or
data showing that the amended engine
family complies with all applicable
requirements. You may do this by
showing that the original emission-data
engine is still appropriate for showing
that the amended family complies with
all applicable requirements.
(3) If the original emission-data
engine for the engine family is not
appropriate to show compliance for the
new or modified engine configuration,
include new test data showing that the
new or modified engine configuration
meets the requirements of this part.
(4) Include any other information
needed to make your application correct
and complete.
(c) We may ask for more test data or
engineering evaluations. You must give
us these within 30 days after we request
them.
(d) For engine families already
covered by a certificate of conformity,
we will determine whether the existing
certificate of conformity covers your
newly added or modified engine. You
may ask for a hearing if we deny your
request (see § 1036.820).
(e) The amended application applies
starting with the date you submit the
amended application, as follows:
(1) For engine families already
covered by a certificate of conformity,
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you may start producing a new or
modified engine configuration any time
after you send us your amended
application and before we make a
decision under paragraph (d) of this
section. However, if we determine that
the affected engines do not meet
applicable requirements in this part, we
will notify you to cease production of
the engines and may require you to
recall the engines at no expense to the
owner. Choosing to produce engines
under this paragraph (e) is deemed to be
consent to recall all engines that we
determine do not meet applicable
emission standards or other
requirements in this part and to remedy
the nonconformity at no expense to the
owner. If you do not provide
information required under paragraph
(c) of this section within 30 days after
we request it, you must stop producing
the new or modified engines.
(2) [Reserved]
(f) You may ask us to approve a
change to your FEL in certain cases after
the start of production, but before the
end of the model year. If you change an
FEL for CO2, your FCL for CO2 is
automatically set to your new FEL
divided by 1.03. The changed FEL may
not apply to engines you have already
introduced into U.S. commerce, except
as described in this paragraph (f). You
may ask us to approve a change to your
FEL in the following cases:
(1) You may ask to raise your FEL for
your engine family at any time. In your
request, you must show that you will
still be able to meet the emission
standards as specified in subparts B and
H of this part. Use the appropriate FELs/
FCLs with corresponding production
volumes to calculate emission credits
for the model year, as described in
subpart H of this part.
(2) You may ask to lower the FEL for
your engine family only if you have test
data from production engines showing
that emissions are below the proposed
lower FEL (or below the proposed FCL
for CO2). The lower FEL/FCL applies
only to engines you produce after we
approve the new FEL/FCL. Use the
appropriate FEL/FCL with
corresponding production volumes to
calculate emission credits for the model
year, as described in subpart H of this
part.
(g) You may produce engines or
modify in-use engines as described in
your amended application for
certification and consider those engines
to be in a certified configuration.
Modifying a new or in-use engine to be
in a certified configuration does not
violate the tampering prohibition of 40
CFR 1068.101(b)(1), as long as this does
not involve changing to a certified
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configuration with a higher family
emission limit.
§ 1036.230
Selecting engine families.
(a) For purposes of certification to the
standards of this part, divide your
product line into families of engines
that are expected to have similar
characteristics for criteria emissions
throughout the useful life as described
in this section. Your engine family is
limited to a single model year.
(b) Group engines in the same engine
family if they are the same in all the
following design aspects:
(1) The combustion cycle and fuel.
See paragraph (g) of this section for
special provisions that apply for dualfuel and flexible-fuel engines.
(2) The cooling system (water-cooled
vs. air-cooled).
(3) Method of air aspiration, including
the location of intake and exhaust
valves or ports and the method of
intake-air cooling, if applicable.
(4) The number, location, volume, and
composition of catalytic converters or
other aftertreatment devices.
(5) Cylinder arrangement (such as inline vs. vee configurations), number of
cylinders, and bore center-to-center
dimensions.
(6) Method of control for engine
operation other than governing (i.e.,
mechanical or electronic).
(7) The numerical level of the
applicable criteria emission standards.
For example, an engine family may not
include engines certified to different
family emission limits for criteria
emission standards, though you may
change family emission limits without
recertifying as specified in § 1036.225(f).
(c) You may subdivide a group of
engines that is identical under
paragraph (b) of this section into
different engine families if you show the
expected criteria emission
characteristics are different during the
useful life.
(d) In unusual circumstances, you
may group engines that are not identical
with respect to the design aspects listed
in paragraph (b) of this section in the
same engine family if you show that
their criteria emission characteristics
during the useful life will be similar.
(e) Engine configurations certified as
hybrid engines or hybrid powertrains
may not be included in an engine family
with engines that have nonhybrid
powertrains. Note that this does not
prevent you from including engines in
a nonhybrid family if they are used in
hybrid vehicles, as long as you certify
them based on engine testing.
(f) You must certify your engines to
the greenhouse gas standards of
§ 1036.108 using the same engine
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families you use for criteria pollutants.
The following additional provisions
apply with respect to demonstrating
compliance with the standards in
§ 1036.108:
(1) You may subdivide an engine
family into subfamilies that have a
different FCL for CO2 emissions. These
subfamilies do not apply for
demonstrating compliance with criteria
standards in § 1036.104.
(2) If you certify engines in the family
for use as both vocational and tractor
engines, you must split your family into
two separate subfamilies.
(i) Calculate emission credits relative
to the vocational engine standard for the
number of engines sold into vocational
applications and relative to the tractor
engine standard for the number of
engines sold into non-vocational tractor
applications. You may assign the
numbers and configurations of engines
within the respective subfamilies at any
time before submitting the end-of-year
report required by § 1036.730. If the
family participates in averaging,
banking, or trading, you must identify
the type of vehicle in which each engine
is installed; we may alternatively allow
you to use statistical methods to
determine this for a fraction of your
engines. Keep records to document this
determination.
(ii) If you restrict use of the test
configuration for your split family only
to tractors, or only to vocational
vehicles, you must identify a second
testable configuration for the other type
of vehicle (or an unrestricted
configuration). Identify this
configuration in your application for
certification. The FCL for the engine
family applies for this configuration as
well as the primary test configuration.
(3) If you certify both engine fuel
maps and powertrain fuel maps for an
engine family, you may split the engine
family into two separate subfamilies.
Indicate this in your application for
certification, and identify whether one
or both of these sets of fuel maps applies
for each group of engines. If you do not
split your family, all engines within the
family must conform to the engine fuel
maps, including any engines for with
the powertrain maps also apply.
(4) If you certify in separate engine
families engines that could have been
certified in vocational and tractor
engine subfamilies in the same engine
family, count the two families as one
family for purposes of determining your
obligations with respect to the OBD
requirements and in-use testing
requirements. Indicate in the
applications for certification that the
two engine families are covered by this
paragraph (f)(4).
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(5) Except as described in this
paragraph (f), engine configurations
within an engine family must use
equivalent greenhouse gas emission
controls. Unless we approve it, you may
not produce nontested configurations
without the same emission control
hardware included on the tested
configuration. We will only approve it
if you demonstrate that the exclusion of
the hardware does not increase
greenhouse gas emissions.
(g) You may certify dual-fuel or
flexible-fuel engines in a single engine
family. You may include dedicated-fuel
versions of this same engine model in
the same engine family, as long as they
are identical to the engine configuration
with respect to that fuel type for the
dual-fuel or flexible-fuel version of the
engine. For example, if you produce an
engine that can alternately run on
gasoline and natural gas, you can
include the gasoline-only and natural
gas-only versions of the engine in the
same engine family as the dual-fuel
engine if engine operation on each fuel
type is identical with or without
installation of components for operating
on the other fuel.
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§ 1036.235 Testing requirements for
certification.
This section describes the emission
testing you must perform to show
compliance with the emission standards
in §§ 1036.104 and 1036.108.
(a) Select and configure a single
emission-data engine from each engine
family.
(1) For criteria pollutant emission
testing, select the engine configuration
most likely to exceed (or have emissions
nearer to) an applicable emission
standard or FEL identified in
§ 1036.205(l)(1). To the extent we allow
it for establishing deterioration factors,
select for testing those engine
components or subsystems whose
deterioration represents the
deterioration of in-use engines.
(2) For greenhouse gas emission
testing, the standards of this part apply
only with respect to emissions
measured from this tested configuration
and other configurations identified in
§ 1036.205(l)(2). Note that
configurations identified in
§ 1036.205(l)(2) are considered to be
‘‘tested configurations’’ whether or not
you test them for certification. However,
you must apply the same (or equivalent)
emission controls to all other engine
configurations in the engine family. In
other contexts, the tested configuration
is sometimes referred to as the ‘‘parent
configuration’’, although the terms are
not synonymous.
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(b) Test your emission-data engines
using the procedures and equipment
specified in subpart F of this part. In the
case of dual-fuel and flexible-fuel
engines, measure emissions when
operating with each type of fuel for
which you intend to certify the engine.
(1) For criteria pollutant emission
testing, measure NOX, PM, CO, and
NMHC emissions using each duty cycle
specified in § 1036.104.
(2) For greenhouse gas emission
testing, measure CO2, CH4, and N2O
emissions; the following provisions
apply regarding test cycles for
demonstrating compliance with tractor
and vocational standards:
(i) If you are certifying the engine for
use in tractors, you must measure CO2
emissions using the applicable SET
specified in § 1036.505, taking into
account the interim provisions in
§ 1036.150(s), and measure CH4 and
N2O emissions using the specified
transient cycle.
(ii) If you are certifying the engine for
use in vocational applications, you must
measure CO2, CH4, and N2O emissions
using the specified transient duty cycle,
including cold-start and hot-start testing
as specified in § 1036.510.
(iii) You may certify your engine
family for both tractor and vocational
use by submitting CO2 emission data
from both SET and transient cycle
testing and specifying FCLs for both
duty cycles.
(iv) Some of your engines certified for
use in tractors may also be used in
vocational vehicles, and some of your
engines certified for use in vocational
may be used in tractors. However, you
may not knowingly circumvent the
intent of this part (to reduce in-use
emissions of CO2) by certifying engines
designed for tractors or vocational
vehicles (and rarely used in the other
application) to the wrong cycle. For
example, we would generally not allow
you to certify all your engines to the
SET without certifying any to the
transient cycle.
(c) We may perform confirmatory
testing by measuring emissions from
any of your emission-data engines. If
your certification includes powertrain
testing as specified in § 1036.630, this
paragraph (c) also applies for the
powertrain test results.
(1) We may decide to do the testing
at your plant or any other facility. If we
do this, you must deliver the engine to
a test facility we designate. The engine
you provide must include appropriate
manifolds, aftertreatment devices,
ECMs, and other emission-related
components not normally attached
directly to the engine block. If we do the
testing at your plant, you must schedule
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it as soon as possible and make
available the instruments, personnel,
and equipment we need.
(2) If we measure emissions on your
engine, the results of that testing
become the official emission results for
the engine as specified in this paragraph
(c). Unless we later invalidate these
data, we may decide not to consider
your data in determining if your engine
family meets applicable requirements in
this part.
(3) Before we test one of your engines,
we may set its adjustable parameters to
any point within the physically
adjustable ranges (see § 1036.115(f)).
(4) Before we test one of your engines,
we may calibrate it within normal
production tolerances for anything we
do not consider an adjustable parameter.
For example, we may calibrate it within
normal production tolerances for an
engine parameter that is subject to
production variability because it is
adjustable during production, but is not
considered an adjustable parameter (as
defined in § 1036.801) because it is
permanently sealed. For parameters that
relate to a level of performance that is
itself subject to a specified range (such
as maximum power output), we will
generally perform any calibration under
this paragraph (c)(4) in a way that keeps
performance within the specified range.
(5) For greenhouse gas emission
testing, we may use our emission test
results for steady-state, idle, cycleaverage and powertrain fuel maps
defined in § 1036.503(b) as the official
emission results. We will not replace
individual points from your fuel map.
(i) We will determine fuel masses,
mfuel[cycle], and mean idle fuel mass flow
Ô
rates, m
fuelidle, if applicable, using both
direct and indirect measurement. We
will determine the result for each test
point based on carbon balance error
verification as described in
§ 1036.535(g)(3)(i) and (ii).
(ii) We will perform this comparison
using the weighted results from GEM,
using vehicles that are appropriate for
the engine under test. For example, we
may select vehicles that the engine went
into for the previous model year.
(iii) If you supply cycle-average
engine fuel maps for the highway cruise
cycles instead of generating a steadystate fuel map for these cycles, we may
perform a confirmatory test of your
engine fuel maps for the highway cruise
cycles by either of the following
methods:
(A) Directly measuring the highway
cruise cycle-average fuel maps.
(B) Measuring a steady-state fuel map
as described in this paragraph (c)(5) and
using it in GEM to create our own cycle-
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average engine fuel maps for the
highway cruise cycles.
(iv) We will replace fuel maps as a
result of confirmatory testing as follows:
(A) Weight individual duty cycle
results using the vehicle categories
determined in paragraph (c)(5)(i) of this
section and respective weighting factors
in 40 CFR 1037.510(c) to determine a
composite CO2 emission value for each
vehicle configuration; then repeat the
process for all the unique vehicle
configurations used to generate the
manufacturer’s fuel maps.
(B) The average percent difference
between fuel maps is calculated using
the following equation:
Where:
i = an indexing variable that represents one
individual weighted duty cycle result for
a vehicle configuration.
N = total number of vehicle configurations.
eCO2compEPAi = unrounded composite mass of
CO2 emissions in g/ton-mile for vehicle
configuration i for the EPA test.
eCO2compManui = unrounded composite mass of
CO2 emissions in g/ton-mile for vehicle
configuration i for the manufacturerdeclared map.
requirements of §§ 1036.245 and
1036.246 in a way that accounts for the
longer useful life for the new model
year. For example, you may use
carryover bench-aged deterioration
factors in model year 2030 only if you
originally performed bench-aging based
on the useful life values for model year
2030 or if you supplement your original
bench-aging procedures with additional
bench-aging and emission
measurements corresponding to the
longer useful life that applies for model
year 2030.
(e) We may require you to test a
second engine of the same configuration
in addition to the engines tested under
paragraph (a) of this section.
(f) If you use an alternate test
procedure under 40 CFR 1065.10 and
later testing shows that such testing
does not produce results that are
equivalent to the procedures specified
in subpart F of this part, we may reject
data you generated using the alternate
procedure.
(g) We may evaluate or test your
engines to determine whether they have
a defeat device before or after we issue
a certificate of conformity. We may test
or require testing on any vehicle or
engine at a designated location, using
driving cycles and conditions that may
reasonably be expected in normal
operation and use to investigate a
potential defeat device. If we designate
an engine’s AECD as a possible defeat
device, you must demonstrate to us that
that the AECD does not reduce emission
control effectiveness when the engine
operates under conditions that may
reasonably be expected in normal
operation and use, unless one of the
specific exceptions described in
§ 1036.115(h) applies.
test results showing official emission
results and deteriorated emission levels
at or below these standards (including
all corrections and adjustments). This
also applies for all test points for
emission-data engines within the family
used to establish deterioration factors.
Note that your FELs are considered to be
the applicable emission standards with
which you must comply if you
participate in the ABT program in
subpart H of this part.
(b) Your engine family is deemed not
to comply if any emission-data engine
representing that family has test results
showing an official emission result or a
deteriorated emission level for any
pollutant that is above an applicable
emission standard (including all
corrections and adjustments). Similarly,
your engine family is deemed not to
comply if any emission-data engine
representing that family has test results
showing any emission level above the
applicable off-cycle emission standard
for any pollutant. This also applies for
all test points for emission-data engines
within the family used to establish
deterioration factors.
(c) To compare emission levels from
the emission-data engine with the
applicable duty-cycle emission
standards, apply deterioration factors to
the measured emission levels for each
pollutant. Section 1036.245 specifies
how to test your engine to develop
deterioration factors that represent the
deterioration expected in emissions over
your engines’ useful life (or
intermediate useful life, as applicable).
Your deterioration factors must take into
account any available data from in-use
testing with similar engines. Small
manufacturers may use assigned
deterioration factors that we establish.
Apply deterioration factors as follows:
(1) Additive deterioration factor for
exhaust emissions. Except as specified
in paragraph (c)(2) of this section, use
an additive deterioration factor for
exhaust emissions. An additive
deterioration factor is the difference
(C) Where the unrounded average
percent difference between our
composite weighted fuel map and the
manufacturer’s is at or below 0%, we
will not replace the manufacturer’s
maps, and we will consider an
individual engine to have passed the
fuel map.
(6) We may perform confirmatory
testing with an engine dynamometer to
simulate normal engine operation to
determine whether your emission-data
engine meets off-cycle emission
standards. The accuracy margins
described in § 1036.420(a) do not apply
for such laboratory testing.
(d) You may ask to use carryover
emission data from a previous model
year instead of doing new tests, but only
if all the following are true:
(1) The engine family from the
previous model year differs from the
current engine family only with respect
to model year, items identified in
§ 1036.225(a), or other characteristics
unrelated to emissions. We may waive
this criterion for differences we
determine not to be relevant.
(2) The emission-data engine from the
previous model year remains the
appropriate emission-data engine under
paragraph (a) of this section.
(3) The data show that the emissiondata engine would meet all the
requirements that apply to the engine
family covered by the application for
certification. If the useful life for a new
engine certification is longer than the
useful life for the model year
corresponding to the original testing,
you must demonstrate that you meet the
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§ 1036.240 Demonstrating compliance with
criteria pollutant emission standards.
(a) For purposes of certification, your
engine family is considered in
compliance with the emission standards
in § 1036.104 if all emission-data
engines representing that family have
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between exhaust emissions at the end of
the useful life and exhaust emissions at
the low-hour test point. In these cases,
adjust the official emission results for
each tested engine at the selected test
point by adding the factor to the
measured emissions. If the factor is less
than zero, use zero. Additive
deterioration factors must be specified
to one more decimal place than the
applicable standard.
(2) Multiplicative deterioration factor
for exhaust emissions. Use a
multiplicative deterioration factor if
good engineering judgment calls for the
deterioration factor for a pollutant to be
the ratio of exhaust emissions at the end
of the useful life to exhaust emissions at
the low-hour test point. For example, if
you use aftertreatment technology that
controls emissions of a pollutant
proportionally to engine-out emissions,
it is often appropriate to use a
multiplicative deterioration factor.
Adjust the official emission results for
each tested engine at the selected test
point by multiplying the measured
emissions by the deterioration factor. If
the factor is less than one, use one. A
multiplicative deterioration factor may
not be appropriate in cases where
testing variability is significantly greater
than engine-to-engine variability.
Multiplicative deterioration factors must
be specified to one more significant
figure than the applicable standard.
(3) Sawtooth and other nonlinear
deterioration patterns. The deterioration
factors described in paragraphs (c)(1)
and (2) of this section assume that the
highest useful life emissions occur
either at the end of useful life or at the
low-hour test point. The provisions of
this paragraph (c)(3) apply where good
engineering judgment indicates that the
highest useful life emissions will occur
between these two points. For example,
emissions may increase with service
accumulation until a certain
maintenance step is performed, then
return to the low-hour emission levels
and begin increasing again. Such a
pattern may occur with battery-based
electric hybrid engines. Base
deterioration factors for engines with
such emission patterns on the difference
between (or ratio of) the point at which
the highest emissions occur and the
low-hour test point. Note that this
applies for maintenance-related
deterioration only where we allow such
critical emission-related maintenance.
(4) Dual-fuel and flexible-fuel engines.
In the case of dual-fuel and flexible-fuel
engines, apply deterioration factors
separately for each fuel type. You may
accumulate service hours on a single
emission-data engine using the type of
fuel or the fuel mixture expected to have
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the highest combustion and exhaust
temperatures; you may ask us to
approve a different fuel mixture if you
demonstrate that a different criterion is
more appropriate.
(d) Determine the official emission
result for each pollutant to at least one
more decimal place than the applicable
standard. Apply the deterioration factor
to the official emission result, as
described in paragraph (c) of this
section, then round the adjusted figure
to the same number of decimal places as
the emission standard. Compare the
rounded emission levels to the emission
standard for each emission-data engine.
§ 1036.241 Demonstrating compliance with
greenhouse gas emission standards.
(a) For purposes of certification, your
engine family is considered in
compliance with the emission standards
in § 1036.108 if all emission-data
engines representing the tested
configuration of that engine family have
test results showing official emission
results and deteriorated emission levels
at or below the standards. Note that
your FCLs are considered to be the
applicable emission standards with
which you must comply for
certification.
(b) Your engine family is deemed not
to comply if any emission-data engine
representing the tested configuration of
that engine family has test results
showing an official emission result or a
deteriorated emission level for any
pollutant that is above an applicable
emission standard (generally the FCL).
Note that you may increase your FCL if
any certification test results exceed your
initial FCL.
(c) Apply deterioration factors to the
measured emission levels for each
pollutant to show compliance with the
applicable emission standards. Your
deterioration factors must take into
account any available data from in-use
testing with similar engines. Apply
deterioration factors as follows:
(1) Additive deterioration factor for
greenhouse gas emissions. Except as
specified in paragraphs (c)(2) and (3) of
this section, use an additive
deterioration factor for exhaust
emissions. An additive deterioration
factor is the difference between the
highest exhaust emissions (typically at
the end of the useful life) and exhaust
emissions at the low-hour test point. In
these cases, adjust the official emission
results for each tested engine at the
selected test point by adding the factor
to the measured emissions. If the factor
is less than zero, use zero. Additive
deterioration factors must be specified
to one more decimal place than the
applicable standard.
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(2) Multiplicative deterioration factor
for greenhouse gas emissions. Use a
multiplicative deterioration factor for a
pollutant if good engineering judgment
calls for the deterioration factor for that
pollutant to be the ratio of the highest
exhaust emissions (typically at the end
of the useful life) to exhaust emissions
at the low-hour test point. Adjust the
official emission results for each tested
engine at the selected test point by
multiplying the measured emissions by
the deterioration factor. If the factor is
less than one, use one. A multiplicative
deterioration factor may not be
appropriate in cases where testing
variability is significantly greater than
engine-to-engine variability.
Multiplicative deterioration factors must
be specified to one more significant
figure than the applicable standard.
(3) Sawtooth and other nonlinear
deterioration patterns. The deterioration
factors described in paragraphs (c)(1)
and (2) of this section assume that the
highest useful life emissions occur
either at the end of useful life or at the
low-hour test point. The provisions of
this paragraph (c)(3) apply where good
engineering judgment indicates that the
highest useful life emissions will occur
between these two points. For example,
emissions may increase with service
accumulation until a certain
maintenance step is performed, then
return to the low-hour emission levels
and begin increasing again. Such a
pattern may occur with battery-based
electric hybrid engines. Base
deterioration factors for engines with
such emission patterns on the difference
between (or ratio of) the point at which
the highest emissions occur and the
low-hour test point. Note that this
applies for maintenance-related
deterioration only where we allow such
critical emission-related maintenance.
(4) [Reserved]
(5) Dual-fuel and flexible-fuel engines.
In the case of dual-fuel and flexible-fuel
engines, apply deterioration factors
separately for each fuel type by
measuring emissions with each fuel
type at each test point. You may
accumulate service hours on a single
emission-data engine using the type of
fuel or the fuel mixture expected to have
the highest combustion and exhaust
temperatures; you may ask us to
approve a different fuel mixture if you
demonstrate that a different criterion is
more appropriate.
(d) Calculate emission data using
measurements to at least one more
decimal place than the applicable
standard. Apply the deterioration factor
to the official emission result, as
described in paragraph (c) of this
section, then round the adjusted figure
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to the same number of decimal places as
the emission standard. Compare the
rounded emission levels to the emission
standard for each emission-data engine.
(e) If you identify more than one
configuration in § 1036.205(l)(2), we
may test (or require you to test) any of
the identified configurations. We may
also require you to provide an
engineering analysis that demonstrates
that untested configurations listed in
§ 1036.205(l)(2) comply with their FCL.
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§ 1036.245 Deterioration factors for
exhaust emission standards.
This section describes how to
determine deterioration factors, either
with an engineering analysis, with preexisting test data, or with new emission
measurements. Apply these
deterioration factors to determine
whether your engines will meet the
duty-cycle emission standards as
described in § 1036.240. These
standards generally apply throughout
the useful life; a separate deterioration
factor applies starting in model year
2031 for intermediate useful life for
Heavy HDE. The provisions of this
section and § 1036.246 apply for all
engine families starting in model year
2027; you may optionally use these
provisions to determine and verify
deterioration factors for earlier model
years.
(a) You may ask us to approve
deterioration factors for an engine
family based on an engineering analysis
of emission measurements from similar
highway or nonroad engines if you have
already given us these data for certifying
the other engines in the same or earlier
model years. Use good engineering
judgment to decide whether the two
engines are similar. We will approve
your request if you show us that the
emission measurements from other
engines reasonably represent in-use
deterioration for the engine family for
which you have not yet determined
deterioration factors.
(b) If you are unable to determine
deterioration factors for an engine
family under paragraph (a) of this
section, select engines, subsystems, or
components for testing. Determine
deterioration factors based on service
accumulation and related testing to
represent the deterioration expected
from in-use engines over the useful life.
You may perform maintenance on
emission-data engines as described in
§ 1036.125 and 40 CFR part 1065,
subpart E. Use good engineering
judgment for all aspects of the effort to
establish deterioration factors under this
paragraph (b). Send us your test plan for
our preliminary approval under
§ 1036.210. You may apply deterioration
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factors based on testing under this
paragraph (b) to multiple engine
families, consistent with the provisions
in paragraph (a) of this section.
Determine deterioration factors using
one of the following procedures:
(1) Operate the emission-data engine
in the certified configuration on an
engine dynamometer to represent the
useful life.
(i) You may accelerate the service
accumulation using higher-load
operation based on equivalent total fuel
flow. However, the engine operation for
service accumulation must also include
light-load operation (or alternating lightload and high-load operation)
representing in-use behavior that may
contribute to aging of aftertreatment
devices or systems.
(ii) Calculate deterioration factors by
comparing exhaust emissions at the end
of the useful life and exhaust emissions
at the low-hour test point. For Heavy
HDE starting in model year 2031, also
calculate deterioration factors by
comparing exhaust emissions at the end
of intermediate useful life and exhaust
emissions at the low-hour test point.
Create a linear curve fit if testing
includes intermediate test points.
Calculate deterioration factors based on
measured values, without extrapolation.
(2) Determine deterioration factors
based on bench-aged aftertreatment. If
you use this option, you must verify
deterioration factors based on emission
measurements with in-use engines as
described in § 1036.246.
(i) Perform bench aging of
aftertreatment devices in a way that
accounts for thermal and chemical
degradation to represent normal engine
operation over the useful life. For Heavy
HDE starting in model year 2031, also
account for thermal and chemical
degradation to represent normal engine
operation over the intermediate useful
life. Use an EPA-approved bench-aging
procedure or propose an equivalent
procedure. For example, this might
involve testing consistent with the
analogous procedures that apply for
light-duty vehicles under 40 CFR part
86, subpart S.
(ii) After bench-aging aftertreatment
devices, install or reinstall those
aftertreatment devices and systems on
an emission-data engine that has been
stabilized without aftertreatment (or an
equivalent engine). Ensure that the
engine is in an appropriate certified
configuration to represent the engine
family.
(iii) Measure all criteria pollutants
after operating the engine with the
bench-aged aftertreatment devices to
stabilize emission controls for at least
100 hours on an engine dynamometer.
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(iv) Calculate deterioration factors by
comparing exhaust emissions with the
bench-aged aftertreatment at the useful
life and exhaust emissions at the lowhour test point. For Heavy HDE starting
in model year 2031, also calculate
deterioration factors by comparing
exhaust emissions with the bench-aged
aftertreatment at the intermediate useful
life and exhaust emissions at the lowhour test point. Create a linear curve fit
if testing includes intermediate test
points. Calculate deterioration factors
based on measured values, without
extrapolation.
(c) If you determine deterioration
factors as described in paragraph (b)(2)
of this section, you may apply those
deterioration factors in later years for
engine families that qualify for
carryover certification as described in
§ 1036.235(d), subject to the conditions
described in § 1036.246. You may also
apply those deterioration factors for
additional engine families as described
in paragraph (a) of this section.
(d) Include the following information
in your application for certification:
(1) If you use test data from a different
engine family, explain why this is
appropriate and include all the emission
measurements on which you base the
deterioration factors. If the deterioration
factors for the new engine family are not
identical to the deterioration factors for
the different engine family, describe
your engineering analysis to justify the
revised values and state that all your
data, analyses, evaluations, and other
information are available for our review
upon request.
(2) If you determined deterioration
factors based on testing under paragraph
(b)(1) of this section, describe your
procedure for service accumulation,
including a supporting rationale for any
accelerated aging.
(3) If you determined deterioration
factors under paragraph (b)(2) of this
section, include the following
information in the first year that you use
those deterioration factors:
(i) Describe your bench aging or other
procedures to represent full-life service
accumulation for the engine’s emission
controls. Also describe how you
prepared the test engine before and after
installing aftertreatment systems to
determine deterioration factors. Identify
the power rating of the emission-data
engine used to determine deterioration
factors.
(ii) Describe your plan for verification
testing under § 1036.246. Include at
least the following information:
(A) Identify whether you intend to
test using procedures specified in
§ 1036.246(d)(1), (2), or (3).
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(B) Describe how you intend to
identify candidate vehicles for testing,
including consideration of how you will
identify or prioritize specific vehicle
types and vehicle applications to
represent the engine family.
(C) Describe your intended schedule
for recruiting and testing vehicles.
(D) Describe any steps you will take
to ensure that selected vehicles have
been properly maintained and used.
(4) If you determined deterioration
factors under paragraph (b)(2) of this
section, include the following
information in any later year that you
use those deterioration factors:
(i) Identify any changes or updates to
your verification test plan that you have
made in your most recent testing, or that
you plan to make for later years.
(ii) Submit a report to describe any
verification testing you have performed
under § 1036.246 as described in
§ 1036.246(e). Include previously
submitted results in addition to
information related to new testing you
performed for the current submission.
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§ 1036.246
Verifying deterioration factors.
This section describes how to perform
in-use testing to verify that your
deterioration factors are appropriate.
This applies for deterioration factors
you determine based on testing with
bench-aged aftertreatment devices or
other procedures as described in
§ 1036.245(b)(2). You may continue to
use those deterioration factors for later
model years with carryover engines if
in-use engines meet the verification
requirements of this section.
(a) Paragraph (d) of this section
describes three different verification
procedures you may use for measuring
emissions. We may also approve your
request to use an alternative verification
procedure if you demonstrate that it is
at least as effective as one of the
specified verification procedures.
(b) Verify deterioration factors based
on bench-aged aftertreatment as follows:
(1) You may use the original
deterioration factors for the original
model year and one additional model
year, prior to the start of the year three
production verification, without
restriction.
(2) You must verify the original
deterioration factors with testing that
starts in the third year of production
and continues in later production years
up to and including the eighth year of
production.
(3) As long as your verification test
has a passing result, you may continue
to use the original deterioration factors
for the upcoming model year without
restriction.
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(4) The provisions of paragraph (h) of
this section apply if your verification
testing has a fail result.
(c) Select and prepare in-use engines
for verification testing under this
section as follows:
(1) You may recruit candidate engines
any time before testing. This may
involve creating a pool of candidate
engines and vehicles in coordination
with vehicle manufacturers and vehicle
purchasers to ensure availability and to
confirm a history of proper
maintenance. You may meet the testing
requirements of this section by
repeating tests on a given engine as it
ages, or you may test different engines
over the course of verification testing;
however, you may not choose whether
to repeat tests on a given engine at a
later stage based on its measured
emission levels. This generally requires
that you describe your plan for selecting
engines in advance and justify any
departures from that plan.
(2) Selected vehicles must come from
independent sources, unless we approve
your request to select vehicles that you
own or manage. In your request, you
must describe how you will ensure that
the vehicle operator will drive in a way
that represents normal in-use operation
for the engine family.
(3) Select vehicles with installed
engines from the same engine family
and with the same power rating as the
emission-data engine used to determine
the deterioration factors. You may ask
for our approval to modify engines in
selected vehicles by reflashing the ECM
or replacing parts to change the engines
to be in a different certified
configuration for proper testing. We may
approve your request to modify the
engines or we may waive test
specifications to allow you to test in the
as-received condition.
(4) You may exclude selected engines
from testing if you determine that they
have not been properly maintained or
used. Selected engines may not have
maintenance exceeding your
instructions for the maintenance items
specified in § 1036.125(a). Selected
engines must have their original
aftertreatment components and be in a
certified configuration. Do not perform
verification testing with an engine if its
critical emission-related components
had a major repair other than what we
allow under § 1036.125(a). You may ask
us to approve replacing a critical
emission-related component with an
equivalent part that has undergone a
comparable degree of aging.
(5) Select vehicles meeting the
mileage specifications specified in Table
1 of this paragraph (c)(5) for each stage
of the verification testing program. If
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you are unable to find enough test
vehicles that meet the mileage
specifications, perform testing as
described in this section using vehicles
with the highest available mileage and
describe how you will attempt to test
properly qualified vehicles for later
years. If this occurs in the eighth year,
continue testing in future years until all
tested vehicles have mileage that is at
least 85 percent of the engine’s useful
life.
TABLE 1 TO PARAGRAPH (C)(5) OF
§ 1036.246—MINIMUM AGE REQUIRED FOR OBTAINING IN-USE ENGINES
Year of production following
the initial model year that relied on the deterioration factors
1
2
3
4
5
6
7
8
............................................
............................................
............................................
............................................
............................................
............................................
............................................
............................................
Minimum
mileage for
selected
vehicles as
a percentage
of the
engine’s
useful life
—
—
35%
45
55
65
75
85
(6) You may accelerate the testing
schedule specified in paragraph (c)(5) of
this section if all your test vehicles in
a given year meet the mileage
specifications for a later year of testing.
(d) Perform verification testing each
year with one of the following
procedures:
(1) Engine dynamometer testing.
Measure emissions from engines
equipped with in-use aftertreatment
systems on an engine dynamometer as
follows:
(i) Test at least two engines using the
procedures specified in subpart F of this
part and 40 CFR part 1065. Install the
aftertreatment system from the selected
in-use vehicle, including all associated
wiring, sensors, and related hardware
and software, on one of the following
partially complete engines:
(A) The in-use engine from the same
vehicle.
(B) The emission-data engine used to
determine the deterioration factors.
(C) A different emission-data engine
from the same engine family that has
been stablized as described in 40 CFR
1065.405(c).
(ii) Perform testing on all duty cycles
with brake-specific emission standards
(g/hp·hr) to determine whether the
engine meets all the duty-cycle emission
standards for criteria pollutants. Apply
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infrequent regeneration adjustment
factors as specified in § 1036.522.
(iii) Evaluate verification testing for
each pollutant independently. You pass
the verification test if at least 70 percent
of tested engines meet standards for
each pollutant over all duty cycles. You
fail the verification test if 70 percent or
fewer engines meet standards for a given
pollutant over all duty cycles.
(2) PEMS testing. Measure emissions
using PEMS with in-use engines that
remain installed in selected vehicles as
follows:
(i) Test at least five engines using the
procedures specified in § 1036.520 and
40 CFR part 1065, subpart J.
(ii) Measure emissions of NOX, HC,
and CO as the test vehicle’s normal
operator drives over a regular shift-day
to determine whether the engine meets
all the off-cycle emission standards that
applied for the engine’s original
certification. Apply infrequent
regeneration adjustment factors as
specified in § 1036.522. For Sparkignition HDE, calculate off-cycle
emission standards for purposes of this
subpart by multiplying the FTP dutycycle standards in § 1036.104(a) by 2.0
in model years 2027 through 2030 and
by 1.5 in model years 2031 and later,
and rounding to the same number of
decimal places.
(iii) Evaluate verification testing for
each pollutant independently. You pass
the verification test if at least 70 percent
of tested engines meet standards for
each pollutant. You fail the verification
test if 70 percent or fewer engines do
not meet standards for a given pollutant.
(iv) You may reverse a fail
determination under paragraph
(d)(2)(iii) of this section by restarting
and successfully completing the
verification test for that year using the
procedures specified in paragraph (d)(1)
of this section. If you do this, you must
use the verification testing procedures
specified in paragraph (d)(1) of this
section for all remaining years of the
verification testing program.
(3) Onboard NOX measurement.
Collect on-board NOX data from in-use
engines that remain installed in selected
vehicles as follows:
(i) Test at least 50 percent of engines
produced using the procedures
specified in § 1036.520 and 40 CFR part
1065, subpart J. Perform the overall
verification of your onboard NOX
measurement system as described in 40
CFR 1065.920(b) using an engine that
emits NOX at levels at or below the offcycle NOX emission standard that
applied for the engine’s original
certification. The onboard NOX
measurement system must be functional
within 100 seconds of engine starting
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and must remain functional over the
entire shift-day.
(ii) Collect NOX data as the test
vehicle’s normal operator drives over a
regular shift-day to determine whether
the engine meets the off-cycle NOX
emission standards that applied for the
engine’s original certification. Apply
infrequent regeneration adjustment
factors as specified in § 1036.522. For
Spark-ignition HDE, calculate off-cycle
emission standards as described in
paragraph (d)(2)(ii) of this section.
(iii) You pass the verification test if at
least 70 percent of tested engines meet
the off-cycle NOX emission standard.
You fail the verification test if 70
percent or fewer engines do not meet
standards for a given pollutant.
(iv) You may reverse a fail
determination under paragraph
(d)(3)(iii) of this section by restarting
and successfully completing the
verification test for that year using the
procedures specified in paragraph (d)(1)
of this section. If you do this, you must
use the verification testing procedures
specified in paragraph (d)(1) of this
section for all remaining years of the
verification testing program.
(e) You may stop testing before you
meet all the requirements of this section
in the following circumstances:
(1) In a given year, you may
discontinue the verification test
program and concede a fail result before
you meet all the testing requirements of
this section. However, we may require
you to do more testing before we
approve revised deterioration factors
under paragraph (h)(2) of this section.
(2) You may stop testing before the
eight-year period specified in paragraph
(c)(5) of this section if you meet all the
requirements with vehicles that had
mileage accumulation representing at
least 85 percent of the engine family’s
useful life.
(f) Prepare a report to describe your
verification testing each year. Include at
least the following information:
(1) Identify whether you tested using
the procedures specified in
§ 1036.246(d)(1), (2), or (3).
(2) Describe how the test results
support a pass or fail decision for the
verification test. For in-field
measurements, include continuous 1 Hz
data collected over the shift-day and
binned emission values determined
under § 1036.515.
(3) If your testing included invalid
test results, describe the reasons for
invalidating the data. Give us the
invalid test results if we ask for them.
(4) Describe the types of vehicles
selected for testing. If you determined
that any selected vehicles with enough
mileage accumulation were not suitable
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for testing, describe why you chose not
to test them.
(5) For each tested engine, identify the
vehicle’s VIN, the engine’s serial
number, the engine’s power rating, and
the odometer reading and the engine’s
lifetime operating hours at the start of
testing (or engine removal).
(6) State that the tested engines have
been properly maintained and used and
describe any noteworthy aspects of each
vehicle’s maintenance history. Describe
the steps you took to prepare the
engines for testing.
(7) For testing with engines that
remain installed in vehicles, identify the
date and location of testing. Also
describe the ambient conditions and the
driving route over the course of the
shift-day.
(g) Send electronic reports to the
Designated Compliance Officer using an
approved information format. If you
want to use a different format, send us
a written request with justification.
(1) You may send us reports as you
complete testing for an engine instead of
waiting until you complete testing for
all engines.
(2) We may ask you to send us less
information in your reports than we
specify in this section.
(3) We may require you to send us
more information to evaluate whether
your engine family meets the
requirements of this part.
(4) Once you send us information
under this section, you need not send
that information again in later reports.
(5) We will review your test report to
evaluate the results of the verification
testing at each stage. We will notify you
if we disagree with your conclusions, if
we need additional information, or if
you need to revise your testing plan for
future testing.
(h) The following provisions apply if
your verification test has a fail result for
any deterioration factor:
(1) You may certify affected engine
families for one additional model year
based on the original deterioration
factors. We may require you to certify
with family emission limits that are at
the maximum values we allow in
§ 1036.104(c)(2), or at some lower value
corresponding to your measured
emission results. You may not generate
emission credits from affected engine
families for any pollutant. We may
require you to apply the revised family
emission limits to recalculate emission
credits and credit balances from
previous model years based on your test
results.
(2) You may ask us to approve revised
deterioration factors for future model
years based on your measured emission
results. You may use such revised
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deterioration factors and continue
verification testing under this section if
the engine family still meets emission
standards (or family emission limits)
after applying the revised deterioration
factors to the low-hour test results from
an emission-data engine.
(3) Unless we approve revised
deterioration factors under paragraph
(h)(2) of this section, you must do new
testing to establish deterioration factors
after the one additional model year
described in paragraph (h)(1) of this
section.
(4) The provisions of this paragraph
(h) apply for all engine families relying
on the deterioration factors that failed to
pass verification testing.
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§ 1036.250 Reporting and recordkeeping
for certification.
(a) By September 30 following the end
of the model year, send the Designated
Compliance Officer a report including
the total U.S.-directed production
volume of engines you produced in each
engine family during the model year
(based on information available at the
time of the report). Report the
production by serial number and engine
configuration. You may combine this
report with reports required under
subpart H of this part. We may waive
the reporting requirements of this
paragraph (a) for small manufacturers.
(b) Organize and maintain the
following records:
(1) A copy of all applications and any
summary information you send us.
(2) Any of the information we specify
in § 1036.205 that you were not required
to include in your application.
(3) A detailed history of each
emission-data engine. For each engine,
describe all of the following:
(i) The emission-data engine’s
construction, including its origin and
buildup, steps you took to ensure that
it represents production engines, any
components you built specially for it,
and all the components you include in
your application for certification.
(ii) How you accumulated engine
operating hours (service accumulation),
including the dates and the number of
hours accumulated.
(iii) All maintenance, including
modifications, parts changes, and other
service, and the dates and reasons for
the maintenance.
(iv) All your emission tests, including
documentation on routine and standard
tests, as specified in part 40 CFR part
1065, and the date and purpose of each
test.
(v) All tests to diagnose engine or
emission control performance, giving
the date and time of each and the
reasons for the test.
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(vi) Any other significant events.
(4) Production figures for each engine
family divided by assembly plant.
(5) Engine identification numbers for
all the engines you produce under each
certificate of conformity.
(c) Keep routine data from emission
tests required by this part (such as test
cell temperatures and relative humidity
readings) for one year after we issue the
associated certificate of conformity.
Keep all other information specified in
this section for eight years after we issue
your certificate.
(d) Store these records in any format
and on any media, as long as you can
promptly send us organized, written
records in English if we ask for them.
You must keep these records readily
available. We may review them at any
time.
§ 1036.255 EPA oversight on certificates of
conformity.
(a) If we determine an application is
complete and shows that the engine
family meets all the requirements of this
part and the Act, we will issue a
certificate of conformity for the engine
family for that model year. We may
make the approval subject to additional
conditions.
(b) We may deny an application for
certification if we determine that an
engine family fails to comply with
emission standards or other
requirements of this part or the Clean
Air Act. We will base our decision on
all available information. If we deny an
application, we will explain why in
writing.
(c) In addition, we may deny your
application or suspend or revoke a
certificate of conformity if you do any
of the following:
(1) Refuse to comply with any testing
or reporting requirements in this part.
(2) Submit false or incomplete
information. This includes doing
anything after submitting an application
that causes submitted information to be
false or incomplete.
(3) Cause any test data to become
inaccurate.
(4) Deny us from completing
authorized activities (see 40 CFR
1068.20). This includes a failure to
provide reasonable assistance.
(5) Produce engines for importation
into the United States at a location
where local law prohibits us from
carrying out authorized activities.
(6) Fail to supply requested
information or amend an application to
include all engines being produced.
(7) Take any action that otherwise
circumvents the intent of the Act or this
part.
(d) We may void a certificate of
conformity if you fail to keep records,
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send reports, or give us information as
required under this part or the Act. Note
that these are also violations of 40 CFR
1068.101(a)(2).
(e) We may void a certificate of
conformity if we find that you
intentionally submitted false or
incomplete information. This includes
doing anything after submitting an
application that causes submitted
information to be false or incomplete
after submission.
(f) If we deny an application or
suspend, revoke, or void a certificate,
you may ask for a hearing (see
§ 1036.820).
Subpart D—Testing Production
Engines and Hybrid Powertrains
§ 1036.301 Measurements related to GEM
inputs in a selective enforcement audit.
(a) Selective enforcement audits apply
for engines as specified in 40 CFR part
1068, subpart E. This section describes
how this applies uniquely in certain
circumstances.
(b) Selective enforcement audit
provisions apply with respect to your
fuel maps as follows:
(1) A selective enforcement audit for
an engine with respect to fuel maps
would consist of performing
measurements with production engines
to determine fuel-consumption rates as
declared for GEM simulations, and
running GEM for the vehicle
configurations specified in paragraph
(b)(2) of this section based on those
measured values. The engine is
considered passing for a given
configuration if the new modeled
emission result for each applicable duty
cycle is at or below the modeled
emission result corresponding to the
declared GEM inputs. The engine is
considered failing if it is determined
that its fuel map test result is above the
modeled emission result corresponding
to the result using the manufacturerdeclared fuel maps, as specified in
§ 1036.235(c)(5).
(2) If the audit includes fuel-map
testing in conjunction with engine
testing relative to exhaust emission
standards, the fuel-map simulations for
the whole set of vehicles and duty
cycles counts as a single test result for
purposes of evaluating whether the
engine family meets the pass-fail criteria
under 40 CFR 1068.420.
(c) If your certification includes
powertrain testing as specified in 40
CFR 1036.630, these selective
enforcement audit provisions apply
with respect to powertrain test results as
specified in 40 CFR part 1037, subpart
D, and 40 CFR 1037.550. We may allow
manufacturers to instead perform the
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engine-based testing to simulate the
powertrain test as specified in 40 CFR
1037.551.
(d) We may suspend or revoke
certificates for any appropriate
configurations within one or more
engine families based on the outcome of
a selective enforcement audit.
Subpart E—In-Use Testing
§ 1036.401
engines.
Testing requirements for in-use
(a) We may perform in-use testing of
any engine family subject to the
standards of this part, consistent with
the Clean Air Act and the provisions of
§ 1036.235.
(b) This subpart describes a
manufacturer-run field-testing program
that applies for model year 2027 and
later compression-ignition engines. Note
that the testing requirements of 40 CFR
part 86, subpart T, continue to apply for
model year 2026 and earlier engines.
(c) In-use test procedures for sparkignition engines apply as described in
§ 1036.515. We won’t require routine
manufacturer-run field testing for sparkignition engines, but the procedures of
this subpart describe how to use fieldtesting procedures to measure emissions
from engines installed in vehicles. Use
good engineering judgment to apply the
measurement procedures for fuels other
than gasoline.
(d) We may void your certificate of
conformity for an engine family if you
do not meet your obligations under this
subpart. We may also void individual
tests and require you to retest those
vehicles or take other appropriate
measures in instances where you have
not performed the testing in accordance
with the requirements described in this
subpart.
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§ 1036.405 Overview of the manufacturerrun field-testing program.
(a) You must test in-use engines from
the families we select. We may select
the following number of engine families
for testing, except as specified in
paragraph (b) of this section:
(1) We may select up to 25 percent of
your engine families in any calendar
year, calculated by dividing the number
of engine families you certified in the
model year corresponding to the
calendar year by four and rounding to
the nearest whole number. We will
consider only engine families with
annual U.S.-directed production
volumes above 1,500 units in
calculating the number of engine
families subject to testing each calendar
year under the annual 25 percent engine
family limit. If you have only three or
fewer families that each exceed an
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annual U.S.-directed production volume
of 1,500 units, we may select one engine
family per calendar year for testing.
(2) Over any four-year period, we will
not select more than the average number
of engine families that you have
certified over that four-year period (the
model year when the selection is made
and the preceding three model years),
based on rounding the average value to
the nearest whole number.
(3) We will not select engine families
for testing under this subpart from a
given model year if your total U.S.directed production volume was less
than 100 engines.
(b) If there is clear evidence of a
nonconformity with regard to an engine
family, we may select that engine family
without counting it as a selected engine
family under paragraph (a) of this
section. For example, there may be clear
evidence of a nonconformity if you
certify an engine family using carryover
data after reaching a fail decision under
this subpart in an earlier model year
without modifying the engine to remedy
the problem.
(c) We may select any individual
engine family for testing, regardless of
its production volume, as long as we do
not select more than the number of
engine families described in paragraph
(a) of this section. We may select an
engine family from model year 2027 or
any later model year.
(d) You must complete all the
required testing and reporting under
this subpart (for all ten test engines, if
applicable), within 18 months after we
approve your proposed plan for
recruiting, screening, and selecting
vehicles. We will typically select engine
families for testing and notify you in
writing by June 30 of the applicable
calendar year. If you request it, we may
allow additional time to send us this
information.
(e) If you make a good-faith effort to
access enough test vehicles to complete
the testing requirements under this
subpart for an engine family, but are
unable to do so, you must ask us either
to modify the testing requirements for
the selected engine family or to select a
different engine family.
(f) We may select an engine family for
repeat testing in a later calendar year.
Such a selection for repeat testing
would count as an additional engine
family for that year under paragraph (a)
of this section.
(g) You may ask for approval to meet
requirements under this subpart for an
engine family based on information
from onboard NOX sensors that have
been shown to comply with the onboard NOX measurement system
verification described in 40 CFR
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17687
1065.920(b) using an engine that emits
NOX at levels at or below the applicable
standard. Any on-board NOX
measurement system must be functional
within 100 seconds of engine starting
and must remain functional during the
entire shift-day. An alternative test
program would need to rely on
telematic methods to collect NOX
emission values broadly from engines in
the fleet to evaluate whether emission
controls are working properly across a
wide range of engine operation. The
alternative test program must include
PEMS field-testing of at least two
engines as described in this subpart,
including measurement of all regulated
pollutants. In your request, you must
show us that the alternative program
gives comparable assurance that your
engines meet the NOX standards of this
part. We may waive some or all of this
subpart’s requirements for the engine
family if we approve your alternative
test program.
§ 1036.410 Selecting and screening
vehicles and engines for testing.
(a) Send us your proposed plan for
recruiting, screening, and selecting
vehicles. Identify the types of vehicles,
location, and any other relevant criteria.
We will approve your plan if it supports
the objective of measuring emissions to
represent a broad range of operating
characteristics.
(b) Select vehicles and engines for
testing that meet the following criteria:
(1) The vehicles come from at least
two independent sources.
(2) Powertrain, drivetrain, emission
controls, and other key vehicle and
engine systems have been properly
maintained and used. See § 1036.125.
(3) The engines have not been
tampered with, rebuilt, or undergone
major repair that could be expected to
affect emissions.
(4) The engines have not been
misfueled. Do not consider engines
misfueled if they have used fuel meeting
the specifications of § 1036.415(c).
(5) The vehicles are likely to operate
for at least three hours of non-idle
operation over a complete shift-day, as
described in § 1036.415(f).
(6) The vehicles have not exceeded
the applicable useful life, in miles,
hours, or years; you may otherwise not
exclude engines from testing based on
their age or mileage.
(7) The vehicle has appropriate space
for safe and proper mounting of the
portable emission measurement system
(PEMS) equipment.
(c) You must notify us before
disqualifying any vehicle based on the
owner declining to participate,
illuminated MIL or stored OBD trouble
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codes as described in § 1036.415(b)(2),
or for any other reasons not specified in
paragraph (b) of this section. For
example, notify us if you disqualify any
vehicle because the engine does not
represent the engine family or the
vehicle’s usage is atypical for the
particular application.
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§ 1036.415
Preparing and testing engines.
(a) You must limit maintenance to
what is in the owners manual for
engines with that amount of service and
age. For anything we consider an
adjustable parameter (see § 1036.115(f)),
you may adjust that parameter only if it
is outside its adjustable range. You must
then set the adjustable parameter to
your recommended setting or the midpoint of its adjustable range, unless we
approve your request to do otherwise.
You must get our approval before
adjusting anything not considered an
adjustable parameter. You must keep
records of all maintenance and
adjustments, as required by § 1036.435.
You must send us these records, as
described in § 1036.430(a)(2)(ix), unless
we instruct you not to send them.
(b) You may treat a vehicle with an
illuminated MIL or stored trouble code
as follows:
(1) If a candidate vehicle has an
illuminated MIL or stored trouble code,
either test the vehicle as received or
repair the vehicle before testing. You
may disqualify the vehicle only if MIL
illumination or trouble code storage
exceeds 12 hours. Once testing is
initiated on the vehicle, you accept that
the vehicle has been properly
maintained and used.
(2) If a MIL illuminates or a trouble
code appears on a test vehicle during a
field test, stop the test and repair the
vehicle. Determine test results as
specified in § 1036.515 using one of the
following options:
(i) Restart the testing and use only the
portion of the full test results without
the MIL illuminated or trouble code set.
(ii) Initiate a new test and use only the
post-repair test results.
(3) If you determine that repairs are
needed but they cannot be completed in
a timely manner, you may disqualify the
vehicle and replace it with another
vehicle.
(c) Use appropriate fuels for testing, as
follows:
(1) You may use any diesel fuel that
meets the specifications for S15 in
ASTM D975 (incorporated by reference
in § 1036.810). You may use any
commercially available biodiesel fuel
blend that meets the specifications for
ASTM D975 or ASTM D7467
(incorporated by reference in
§ 1036.810). You may use any gasoline
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fuel that meets the specifications in
ASTM D4814 (incorporated by reference
in § 1036.810). For other fuel types, you
may use any commercially available
fuel.
(2) You may drain test vehicles’ fuel
tanks and refill them with diesel fuel
conforming to the specifications in
paragraph (c)(1) of this section.
(3) Any fuel that is added to a test
vehicle’s fuel tanks must be purchased
at a local retail establishment near the
site of vehicle recruitment or screening,
or along the test route. Alternatively, the
fuel may be drawn from a central
fueling source, as long as the fuel
represents commercially available fuel
in the area of testing.
(4) No post-refinery fuel additives are
allowed, except that specific fuel
additives may be used during field
testing if you can document that the test
vehicle has a history of normally using
the fuel treatments and they are not
prohibited in the owners manual or in
your published fuel-additive
recommendations.
(5) You may take fuel samples from
test vehicles to ensure that appropriate
fuels were used during field testing. If
a vehicle fails the vehicle-pass criteria
and you can show that an inappropriate
fuel was used during the failed test, that
particular test may be voided. You may
drain vehicles’ fuel tanks and refill them
with diesel fuel conforming to the
specifications described in paragraph
(c)(1) of this section. You must report
any fuel tests that are the basis of
voiding a test in your report under
§ 1036.430.
(d) You must test the selected engines
using the test procedure described in
§ 1036.515 while they remain installed
in the vehicle. Testing consists of
characterizing emission rates for moving
average 300 second windows while
driving, with those windows divided
into bins representing different types of
engine operation over a shift-day. Use
one of the following methods to
measure emissions:
(1) Perform all testing with PEMS and
field-testing procedures referenced in 40
CFR part 1065, subpart J. Measure
emissions of HC, CO, NOX, PM, and
CO2. You may determine HC emissions
by any method specified in 40 CFR
1065.660(b).
(2) [Reserved]
(e) Operate the test vehicle under
conditions reasonably expected during
normal operation. For the purposes of
this subpart, normal operation generally
includes the vehicle’s normal routes and
loads (including auxiliary loads such as
air conditioning in the cab), normal
ambient conditions, and the normal
driver.
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(f) Once an engine is set up for testing,
test the engine for at least one shift-day.
To complete a shift-day’s worth of
testing, start sampling at the beginning
of a shift and continue sampling for the
whole shift, subject to the calibration
requirements of the PEMS. A shift-day
is the period of a normal workday for an
individual employee. Evaluate the
emission data as described in § 1036.420
and include the data in the reporting
and record keeping requirements
specified in §§ 1036.430 and 1036.435.
(g) You may ask us to waive testing
relative to one or more emission
standards if you can show that field
testing for such emissions is not
necessary.
§ 1036.420
engines.
Pass criteria for individual
Perform the following steps to
determine whether an engine meets the
binned emission standards in
§ 1036.104(a)(4):
(a) Determine the binned or shift-day
emission standard, as applicable, for
each regulated pollutant by adding the
following accuracy margins for PEMS to
the off-cycle standards in
§ 1036.104(a)(4):
(1) HC: 10 mg/hp·hr.
(2) CO: 0.025 g/hp·hr.
(3) PM: 6 mg/hp·hr.
(4) NOX: 10% of the standard.
(b) Calculate the mass emission rate
for each pollutant as specified in 40 CFR
part 1065, subpart G, for use in the
calculations in § 1036.515.
(c) For compression-ignition engines,
determine the number of windows in
each bin. A bin is valid under this
section only if it has more than 2,400
windows. If the 2,400 valid windows in
any bin is not achieved, continue testing
additional shift-days as necessary to
achieve the minimum window
requirements for each bin. You may idle
the engine anytime during the shift day
to increase the number of windows in
the idle bin.
(d) An engine passes if the result for
each valid bin is at or below the
standard determined in paragraph (a) of
this section. An engine fails if the result
for any valid bin for any pollutant is
above the standard determined in
paragraph (a) of this section. Having no
valid bins for a bin category over a shiftday does not disqualify an engine from
pass-fail determinations under this
paragraph (d).
§ 1036.425
families.
Pass criteria for engine
For testing with PEMS under
§ 1036.415(d)(1), determine the number
of engines you must test from each
selected engine family and the family
pass criteria as follows:
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(a) Start by measuring emissions from
five engines using the procedures
described in this subpart E and
§ 1036.515. If all five engines comply
fully with the off-cycle bin standards,
the engine family passes, and you may
stop testing.
(b) If only one of the engines tested
under paragraph (a) of this section does
not comply fully with the off-cycle bin
standards, test one more engine. If this
additional engine complies fully with
the off-cycle bin standards, the engine
family passes, and you may stop testing.
(c) If two or more engines tested
under paragraphs (a) and (b) of this
section do not comply fully with the offcycle bin standards, test additional
engines until you have tested a total of
ten engines. Calculate the arithmetic
mean of the sum-over-sum emissions
from the ten engine tests as specified in
§ 1036.515(g) for each pollutant. If the
results are at or below the off-cycle bin
standards, the engine family passes. If
the result for any pollutant is above an
off-cycle bin standard, the engine family
fails.
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§ 1036.430
Reporting requirements.
(a) Report content. Prepare test reports
as follows:
(1) Include the following for each
engine family:
(i) Describe how you recruited
vehicles. Describe how you used any
criteria or thresholds to narrow your
search or to screen individual vehicles.
(ii) Include a summary of the vehicles
you have disqualified and the reasons
you disqualified them, whether you
base the disqualification on the criteria
in § 1036.410(b) or anything else. If you
disqualified a vehicle due to misfueling,
include the results of any fuel sample
tests. If you reject a vehicle due to
tampering, describe how you
determined that tampering occurred.
(iii) Identify how many engines you
have tested from the applicable engine
family and how many engines still need
to be tested. Identify how many tested
engines have passed or failed under
§ 1036.420.
(iv) After the final test, report the
results and state the outcome of testing
for the engine family based on the
criteria in § 1036.425.
(v) Describe any incomplete or invalid
tests that were conducted under this
subpart.
(2) Include the following information
for the test vehicle:
(i) The EPA engine-family
designation, and the engine’s model
number, total displacement, and power
rating.
(ii) The date EPA selected the engine
family for testing.
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(iii) The vehicle’s make and model
and the year it was built.
(iv) The vehicle identification number
and engine serial number.
(v) The vehicle’s type or application
(such as delivery, line haul, or dump
truck). Also, identify the type of trailer,
if applicable.
(vi) The vehicle’s maintenance and
use history.
(vii) The known status history of the
vehicle’s OBD system and any actions
taken to address OBD trouble codes or
MIL illumination over the vehicle’s
lifetime.
(viii) Any OBD codes or MIL
illumination that occur after you accept
the vehicle for field testing under this
subpart.
(ix) Any steps you take to maintain,
adjust, modify, or repair the vehicle or
its engine to prepare for or continue
testing, including actions to address
OBD trouble codes or MIL illumination.
Include any steps you took to drain and
refill the vehicle’s fuel tank(s) to correct
misfueling, and the results of any fuel
test conducted to identify misfueling.
(3) Include the following data and
measurements for each test vehicle:
(i) The date and time of testing, and
the test number.
(ii) Number of shift-days of testing
(see § 1036.415(f)).
(iii) Route and location of testing. You
may base this description on the output
from a global-positioning system (GPS).
(iv) The steps you took to ensure that
vehicle operation during testing was
consistent with normal operation and
use, as described in § 1036.415(e).
(v) Fuel test results, if fuel was tested
under § 1036.410 or § 1036.415.
(vi) The vehicle’s mileage at the start
of testing. Include the engine’s total
lifetime hours of operation, if available.
(vii) The number of windows in each
bin (see § 1036.420(c)).
(viii) The bin emission value per
vehicle for each pollutant. Describe the
method you used to determine HC as
specified in 40 CFR 1065.660(b).
(ix) Recorded 1 Hz test data for at
least the following parameters, noting
that gaps in the 1 Hz data file over the
shift-day are only allowed during
analyzer zero and span verifications:
(A) Ambient temperature.
(B) Ambient pressure.
(C) Ambient humidity.
(D) Altitude.
(E) Emissions of HC, CO, CO2, and
NOX. Report results for PM if it was
measured in a manner that provides 1
Hz test data.
(F) Differential backpressure of any
PEMS attachments to vehicle exhaust.
(G) Exhaust flow.
(H) Exhaust aftertreatment
temperatures.
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(I) Engine speed.
(J) Engine brake torque.
(K) Engine coolant temperature
(L) Intake manifold temperature.
(M) Intake manifold pressure.
(N) Throttle position.
(O) Any parameter sensed or
controlled to modulate the emission
control system or fuel-injection timing.
(4) Include the following summary
information after you complete testing
with each engine:
(i) State whether the engine meets the
off-cycle standards for each bin for each
pollutant as described in § 1036.420(d).
(ii) Describe if any testing or
evaluations were conducted to
determine why a vehicle failed the offcycle emission standards described in
§ 1036.420.
(iii) Describe the purpose of any
diagnostic procedures you conduct.
(iv) Describe any instances in which
the OBD system illuminated the MIL or
set trouble codes. Also describe any
actions taken to address the trouble
codes or MIL.
(v) Describe any instances of
misfueling, the approved actions taken
to address the problem, and the results
of any associated fuel sample testing.
(b) Submission. Send electronic
reports to the Designated Compliance
Officer using an approved information
format. If you want to use a different
format, send us a written request with
justification.
(1) You may send us reports as you
complete testing for an engine instead of
waiting until you complete testing for
all engines.
(2) We may ask you to send us less
information in your reports than we
specify in this section.
(3) We may require you to send us
more information to evaluate whether
your engine family meets the
requirements of this part.
(4) Once you send us information
under this section, you need not send
that information again in later reports.
(c) Additional notifications. Notify the
Designated Compliance Officer
describing progress toward completing
the required testing and reporting under
this subpart, as follows:
(1) Notify us once you complete
testing for an engine.
(2) Notify us if your review of the test
data for an engine family indicates that
two of the first five tested engines have
failed to comply with the vehicle-pass
criteria in § 1036.420(d).
(3) Notify us if your review of the test
data for an engine family indicates that
the engine family does not comply with
the family-pass criteria in § 1036.425(c).
(4) Describe any voluntary vehicle/
engine emission evaluation testing you
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intend to conduct with PEMS on the
same engine families that are being
tested under this subpart, from the time
that engine family was selected for field
testing under § 1036.405 until the final
results of all testing for that engine
family are reported to us under this
section.
§ 1036.435
Recordkeeping requirements.
Keep the following paper or electronic
records of your field testing for five
years after you complete all the testing
required for an engine family:
(a) Keep a copy of the reports
described in § 1036.430.
(b) Keep any additional records,
including forms you create, related to
any of the following:
(1) The recruitment, screening, and
selection process described in
§ 1036.410, including the vehicle
owner’s name, address, phone number,
and email address.
(2) Pre-test maintenance and
adjustments to the engine performed
under § 1036.415.
(3) Test results for all void,
incomplete, and voluntary testing
described in § 1036.430.
(4) Evaluations to determine why a
vehicle failed any of the bin standards
described in § 1036.420.
(c) Keep a copy of the relevant
calibration results required by 40 CFR
part 1065.
§ 1036.440 Warranty obligations related to
in-use testing.
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Testing under this subpart that finds
an engine exceeding emission standards
under this subpart is not by itself
sufficient to show a breach of warranty
under 42 U.S.C. 7541(a)(1). A breach of
warranty would also require one of the
following:
(a) That the engine or vehicle, as
designed, built, and equipped at the
time of sale, does not conform in all
material respects reasonably related to
emission controls to the engine as
described in the application for
certification and covered by the
certificate.
(b) A defect in a component’s
materials or workmanship causes the
vehicle or engine to fail to conform to
the applicable regulations for its useful
life.
Subpart F—Test Procedures
§ 1036.501
General testing provisions.
(a) Use the equipment and procedures
specified in this subpart and 40 CFR
part 1065 to determine whether engines
meet the emission standards in
§§ 1036.104 and 1036.108.
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(b) You may use special or alternate
procedures to the extent we allow them
under 40 CFR 1065.10.
(c) This subpart is addressed to you as
a manufacturer, but it applies equally to
anyone who does testing for you, and to
us when we perform testing to
determine if your engines meet emission
standards.
(d) For engines that use aftertreatment
technology with infrequent regeneration
events, apply infrequent regeneration
adjustment factors as described in
§ 1036.522.
(e) Determine engine fuel maps as
described in § 1036.503(b).
(f) If your engine is intended for
installation in a vehicle equipped with
stop-start technology, you may turn the
engine off during idle portions of the
duty cycle to represent in-use operation.
We recommend installing a production
engine starter motor and allowing the
engine’s ECM to manipulate the starter
motor to control the engine stop and
start events.
§ 1036.503 Engine data and information to
support vehicle certification.
You must give vehicle manufacturers
information as follows so they can
certify their vehicles to greenhouse gas
emission standards under 40 CFR part
1037:
(a) Identify engine make, model, fuel
type, combustion type, engine family
name, calibration identification, and
engine displacement. Also identify
whether the engines meet CO2 standards
for tractors, vocational vehicles, or both.
(b) This paragraph (b) describes four
different methods to generate engine
fuel maps. For engines without hybrid
components and for mild hybrid
engines where you do not include
hybrid components in the test, generate
fuel maps using either paragraph (b)(1)
or (2) of this section. For other hybrid
engines, generate fuel maps using
paragraph (b)(3) of this section. For
powertrains and for vehicles where the
transmission is not automatic,
automated manual, manual, or dualclutch, generate fuel maps using
paragraph (b)(4) of this section.
(1) Determine steady-state engine fuel
maps as described in § 1036.535(b).
Determine fuel consumption at idle as
described in § 1036.535(c). Determine
cycle-average engine fuel maps as
described in § 1036.540, excluding
cycle-average fuel maps for highway
cruise cycles.
(2) Determine steady-state fuel maps
as described in either § 1036.535(b) or
(d). Determine fuel consumption at idle
as described in § 1036.535(c). Determine
cycle-average engine fuel maps as
described in § 1036.540, including
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cycle-average engine fuel maps for
highway cruise cycles. We may do
confirmatory testing by creating cycleaverage fuel maps from steady-state fuel
maps created in paragraph (b)(1) of this
section for highway cruise cycles. In
§ 1036.540 we define the vehicle
configurations for testing; we may add
more vehicle configurations to better
represent your engine’s operation for the
range of vehicles in which your engines
will be installed (see 40 CFR
1065.10(c)(1)).
(3) Determine fuel consumption at
idle as described in § 1036.535(c) and
(d), and determine cycle-average engine
fuel maps as described in 40 CFR
1037.550, including cycle-average
engine fuel maps for highway cruise
cycles.
(4) Generate powertrain fuel maps as
described in 40 CFR 1037.550 instead of
fuel mapping under § 1036.535 or
§ 1036.540. Note that the option in 40
CFR 1037.550(b)(2) is allowed only for
hybrid engine testing.
(c) Provide the following information
if you generate engine fuel maps using
either paragraph (b)(1), (2), or (3) of this
section:
(1) Full-load torque curve for installed
engines and the full-load torque curve of
the engine (parent engine) with the
highest fueling rate that shares the same
engine hardware, including the
turbocharger, as described in 40 CFR
1065.510. You may use 40 CFR
1065.510(b)(5)(i) for Spark-ignition
HDE. Measure the torque curve for
hybrid engines that have an RESS as
described in 40 CFR 1065.510(g)(2) with
the hybrid system active. Test hybrid
engines with no RESS as described in 40
CFR 1065.510(b)(5)(ii).
(2) Motoring torque curve as
described in 40 CFR 1065.510(c)(2) and
(5) for conventional and hybrid engines,
respectively. For engines with a lowspeed governor, remove data points
where the low-speed governor is active.
If you don’t know when the low-speed
governor is active, we recommend
removing all points below 40 r/min
above the warm low-idle speed.
(3) Declared engine idle speed. For
vehicles with manual transmissions,
this is the engine speed with the
transmission in neutral. For all other
vehicles, this is the engine’s idle speed
when the transmission is in drive.
(4) The engine idle speed during the
transient cycle-average fuel map.
(5) The engine idle torque during the
transient cycle-average fuel map.
(d) If you generate powertrain fuel
maps using paragraph (b)(4) of this
section, determine the system
continuous rated power according to
§ 1036.527.
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Supplemental Emission Test.
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(a) Measure emissions using the
steady-state SET duty cycle as described
in this section. Note that the SET duty
cycle is operated as a ramped-modal
cycle rather than discrete steady-state
test points.
(b) Perform SET testing with one of
the following procedures:
(1) For testing nonhybrid engines, the
SET duty cycle is based on normalized
speed and torque values relative to
certain maximum values. Denormalize
speed as described in 40 CFR 1065.512.
Denormalize torque as described in 40
CFR 1065.610(d).
(2) Test hybrid engines and hybrid
powertrains as described in 40 CFR
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1037.550, except as specified in this
paragraph (b)(2). Do not compensate the
duty cycle for the distance driven as
described in 40 CFR 1037.550(g)(4). For
hybrid engines, select the transmission
from Table 1 of § 1036.540, substituting
‘‘engine’’ for ‘‘vehicle’’ and ‘‘highway
cruise cycle’’ for ‘‘SET’’. Disregard duty
cycles in 40 CFR 1037.550(j). For cycles
that begin with idle, leave the
transmission in neutral or park for the
full initial idle segment. Place the
transmission into drive no earlier than
5 seconds before the first nonzero
vehicle speed setpoint. For SET testing
only, place the transmission into park or
neutral when the cycle reaches the final
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idle segment. Use the following vehicle
parameters instead of those in 40 CFR
1037.550 to define the vehicle model in
40 CFR 1037.550(a)(3):
(i) Determine the vehicle test mass, M,
as follows:
Where:
Pcontrated = the continuous rated power of the
hybrid system determined in § 1036.527.
Example:
Pcontrated = 350.1 kW
M = 15.1·350.11.31 = 32499 kg
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§ 1036.505
17691
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Example:
Mrotating = 0.07 · 11833 = 828.3 kg
(vii) Select a drive axle ratio, ka, that
represents the worst-case combination
of final gear ratio, drive axle ratio, and
tire size for CO2 expected for vehicles in
which the hybrid powertrain or hybrid
engine will be installed. This is
typically the highest axle ratio.
(viii) Select a tire radius, r, that
represents the worst-case pair of tire
size and drive axle ratio for CO2
expected for vehicles in which the
hybrid powertrain or hybrid engine will
be installed. This is typically the
smallest tire radius.
(ix) If you are certifying a hybrid
engine, use a default transmission
efficiency of 0.95 and create the vehicle
model along with its default
transmission shift strategy as described
in 40 CFR 1037.550(a)(3)(ii). Use the
transmission parameters defined in
Table 1 of § 1036.540 to determine
transmission type and gear ratio. For
Light HDV and Medium HDV, use the
Light HDV and Medium HDV
parameters for FTP, LLC, and SET duty
cycles. For Tractors and Heavy HDVs,
use the Tractor and Heavy HDV
transient cycle parameters for the FTP
and LLC duty cycles and the Tractor
and Heavy HDV highway cruise cycle
parameters for the SET duty cycle.
(c) Measure emissions using the SET
duty cycle shown in Table 1 of this
section to determine whether engines
meet the steady-state compression-
17693
ignition standards specified in subpart B
of this part. Table 1 of this section
specifies test settings, as follows:
(1) The duty cycle for testing engines
(including hybrid engines) involves a
schedule of normalized engine speed
and torque values.
(2) The duty cycle for testing hybrid
powertrains involves a schedule of
vehicle speeds and road grade as
follows:
(i) Determine road grade at each point
based on the continuous rated power of
the hybrid powertrain system, Pcontrated,
in kW determined in § 1036.527, the
vehicle speed (A, B, or C) in mi/hr for
a given SET mode, vref[speed], and the
specified road-grade coefficients using
the following equation:
Example for SET mode 3a in Table 1 of
this section:
Pcontrated = 345.2 kW
vrefB = 59.3 mi/hr
Road grade = 8.296 · 10¥9 · 345.23 +
(¥4.752 · 10¥7) · 345.22 · 59.3 +
1.291 · 10¥5 + 2.88 · 10¥4 · 59.32
+ 4.524 · 10¥4 · 345.2 · 59.3 +
(¥1.802 · 10¥2) · 345.2 + (¥1.83 ·
10¥1) · 59.3 + 8.81 = 0.53%
(ii) Use the vehicle C speed
determined in § 1036.527. Determine
vehicle A and B speeds as follows:
(A) Determine vehicle A speed using
the following equation:
EP28MR22.025 EP28MR22.026
(3) Table 1 follows:
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(B) Determine vehicle B speed using
the following equation:
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28MRP2
28
20
4
20
4
20
4
20
144
10a Steady-state ..
10b Transition .......
11a Steady-state ..
11b Transition .......
12a Steady-state ..
12b Transition .......
13a Steady-state ..
13b Transition .......
14 Steady-state ....
Warm Idle ..........
C ........................
Linear Transition
C ........................
C ........................
C ........................
C ........................
C ........................
C ........................
B ........................
Linear Transition
B ........................
B ........................
A ........................
Linear Transition
A ........................
A ........................
A ........................
A ........................
B ........................
Linear Transition
B ........................
B ........................
A ........................
Linear Transition
Warm Idle ..........
Linear Transition
Engine speed a b
Engine testing
0 .......................
Linear Transition.
100 ...................
Linear Transition.
50 .....................
Linear Transition.
75 .....................
Linear Transition.
50 .....................
Linear Transition.
75 .....................
Linear Transition.
25 .....................
Linear Transition.
100 ...................
Linear Transition.
25 .....................
Linear Transition.
100 ...................
Linear Transition.
25 .....................
Linear Transition.
75 .....................
Linear Transition.
50 .....................
Linear Transition.
0 .......................
Torque
(percent) b c
vrefC ................
Linear Transition.
0 .....................
vrefC ................
vrefC ................
vrefC ................
vrefC ................
vrefB ................
Linear Transition.
vrefC ................
vrefC ................
vrefA ................
Linear Transition.
vrefB ................
vrefB ................
vrefA ................
vrefA ................
vrefB ................
Linear Transition.
vrefA ................
vrefA ................
0 .....................
Linear Transition.
vrefA ................
Linear Transition.
vrefB ................
vrefB ................
Vehicle speed
(mi/hr)
1.291E–05
1.991E–05
2.579E–05
2.244E–05
1.365E–05
1.812E–05
¥4.752E–07
¥5.143E–07
¥5.229E–07
¥4.992E–07
¥4.362E–07
¥4.226E–07
6.209E–07
2.103E–05
¥3.772E–07
¥4.954E–07
¥5.707E–07
¥5.150E–07
1.211E–08
1.659E–09
¥8.232E–09
4.286E–09
2.126E–05
1.301E–05
¥5.577E–07
¥5.451E–07
¥5.292E–07
¥6.452E–07
0
6.209E–09
4.461E–09
6.167E–09
1.039E–08
0
2.354E–05
1.756E–05
¥5.023E–07
¥5.176E–07
0
3.715E–06
1.027E–05
¥5.904E–07
¥5.477E–07
¥1.073E–09
9.957E–09
1.916E–08
1.474E–08
3.477E–05
1.826E–05
¥4.261E–07
¥5.451E–07
1.662E–08
7.492E–09
¥2.705E–07
1.950E–05
3.900E–05
2.070E–05
2.641E–05
1.411E–05
¥4.891E–07
¥4.392E–07
¥4.216E–09
3.979E–09
3.973E–09
¥2.788E–10
1.818E–10
5.842E–10
8.296E–09
4.642E–09
3.946E–05
2.535E–05
¥5.504E–07
¥4.873E–07
¥1.227E–08
¥2.305E–09
0
3.780E–05
c
0
¥5.895E–07
b
0
¥1.898E–08
a
0
3.475E–04
1.420E–03
3.524E–04
2.257E–04
3.634E–05
1.193E–04
5.069E–04
2.399E–04
2.098E–05
2.243E–04
8.150E–04
5.214E–04
1.202E–04
4.849E–04
8.796E–04
2.079E–04
4.846E–04
6.591E–04
5.575E–04
4.700E–04
2.880E–04
3.556E–04
1.212E–03
8.156E–04
0
4.706E–03
d
0
5.132E–04
5.779E–04
5.319E–04
5.165E–04
4.706E–04
4.911E–04
5.647E–04
5.196E–04
4.046E–04
5.114E–04
5.477E–04
4.882E–04
3.578E–04
4.776E–04
4.692E–04
4.203E–04
4.158E–04
4.158E–04
5.006E–04
4.659E–04
4.524E–04
4.873E–04
5.289E–04
4.730E–04
0
6.550E–04
e
Road-grade coefficients
Hybrid powertrain testing
TABLE 1 TO PARAGRAPH (c)(3) OF § 1036.505—SUPPLEMENTAL EMISSION TEST
0
¥2.552E–02
¥1.564E–02
¥2.708E–02
¥2.366E–02
¥1.539E–02
¥1.937E–02
¥3.354E–02
¥2.410E–02
¥1.037E–02
¥2.331E–02
¥3.325E–02
¥2.291E–02
¥8.420E–03
¥2.194E–02
¥2.348E–02
¥1.658E–02
¥1.606E–02
¥1.846E–02
¥2.561E–02
¥2.203E–02
¥1.802E–02
¥2.241E–02
¥3.116E–02
¥2.383E–02
0
¥2.679E–02
f
0
¥2.212E–01
1.949E–01
¥2.253E–01
¥1.978E–01
¥1.485E–01
¥1.713E–01
¥2.648E–01
¥2.010E–01
¥1.263E–01
¥2.270E–01
¥2.956E–01
¥2.271E–01
¥1.248E–01
¥2.551E–01
¥2.595E–01
¥1.655E–01
¥1.908E–01
¥2.201E–01
¥2.399E–01
¥1.761E–01
¥1.830E–01
¥2.051E–01
¥3.227E–01
¥2.975E–01
0
¥1.027E+00
g
h
0
1.274E+01
7.998E+00
1.313E+01
1.106E+01
6.827E+00
8.872E+00
1.651E+01
1.128E+01
4.751E+00
1.062E+01
1.689E+01
1.157E+01
4.189E+00
1.075E+01
1.226E+01
7.705E+00
8.206E+00
1.001E+01
1.287E+01
1.072E+01
8.810E+00
1.068E+01
1.619E+01
1.277E+01
0
1.542E+01
speed terms are defined in 40 CFR part 1065.
b Advance from one mode to the next within a 20 second transition phase. During the transition phase, command a linear progression from the settings of the current mode to the settings of the next mode.
c The percent torque is relative to maximum torque at the commanded engine speed.
a Engine
196
20
9a Steady-state ....
9b Transition .........
196
20
8a Steady-state ....
8b Transition .........
268
20
5a Steady-state ....
5b Transition .........
268
20
220
20
4a Steady-state ....
4b Transition .........
7a Steady-state ....
7b Transition .........
220
20
3a Steady-state ....
3b Transition .........
268
20
196
20
2a Steady-state ....
2b Transition .........
6a Steady-state ....
6b Transition .........
124
20
Time in
mode
(seconds)
1a Steady-state ....
1b Transition .........
SET mode
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(d) Determine criteria pollutant
emissions for plug-in hybrid engines
and powertrains as follows:
(1) Precondition the engine or
powertrain in charge-sustaining mode.
Perform testing as described in this
section for hybrid engines and hybrid
powertrains in charge-sustaining mode.
(2) Carry out a charge-depleting test as
described in paragraph (d)(1) of this
section, except as follows:
(i) Fully charge the RESS after
preconditioning.
(ii) Operate the hybrid engine or
powertrain continuously over repeated
SET duty cycles until you reach the
end-of-test criterion defined in 40 CFR
1066.501(a)(3).
(iii) Calculate emission results for
each SET duty cycle. Figure 1 of this
section provides an example of a chargedepleting test sequence where there are
two test intervals that contain engine
operation.
(3) Report the highest emission result
for each criteria pollutant from all tests
in paragraphs (d)(1) and (2) of this
section, even if those individual results
come from different test intervals.
(4) Figure 1 follows:
(e) Determine greenhouse gas
pollutant emissions for plug-in hybrid
engines and powertrains using the
emissions results for all the SET test
intervals for both charge-depleting and
charge-sustaining operation from
paragraph (d)(2) of this section.
Calculate the utility factor-weighted
composite mass of emissions from the
charge-depleting and charge-sustaining
test results, eUF[emission]comp, using the
following equation:
Where:
i = an indexing variable that represents one
test interval.
N = total number of charge-depleting test
intervals.
e[emission][int]CDi = total mass of emissions in
the charge-depleting portion of the test
for each test interval, i, starting from i =
1, including the test interval(s) from the
transition phase.
UFDCDi = utility factor fraction at distance
DCDi from Eq. 1036.505–11, as
determined by interpolating the
approved utility factor curve for each test
interval, i, starting from i = 1. Let UFDCD0
= 0.
j = an indexing variable that represents one
test interval.
M = total number of charge-sustaining test
intervals.
e[emission][int]CSj = total mass of emissions in the
charge-sustaining portion of the test for
each test interval, j, starting from j = 1.
UFRCD = utility factor fraction at the full
charge-depleting distance, RCD, as
determined by interpolating the
approved utility factor curve. RCD is the
cumulative distance driven over N
charge-depleting test intervals.
Where:
k = an indexing variable that represents one
recorded velocity value.
Q = total number of measurements over the
test interval.
v = vehicle velocity at each time step, k,
starting from k = 1. For tests completed
under this section, v is the vehicle
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frecord = the record rate.
Example using the charge-depletion test in
Figure 1 of § 1036.505 for the SET for
CO2 emission determination:
Q = 24000
v1 = 0 mi/hr
v2 = 0.8 mi/hr
v3 = 1.1 mi/hr
frecord = 10 Hz
Dt = 1/10 Hz = 0.1 s
DCD2 = 30.0 mi
DCD3 = 30.1 mi
DCD4 = 30.2 mi
DCD5 = 30.1 mi
N=5
UFDCD1 = 0.11
UFDCD2 = 0.23
UFDCD3 = 0.34
UFDCD4 = 0.45
UFDCD5 = 0.53
eCO2SETCD1 = 0 g/hp·hr
eCO2SETCD2 = 0 g/hp·hr
eCO2SETCD3 = 0 g/hp·hr
eCO2SETCD4 = 0 g/hp·hr
eCO2SETCD5 = 174.4 g/hp·hr
M=1
eCO2SETCS = 428.1 g/hp·hr
UFRCD = 0.53
(f) Calculate and evaluate cycle
statistics as specified in 40 CFR
1065.514 for nonhybrid engines and 40
CFR 1037.550 for hybrid engines and
hybrid powertrains.
(g) Calculate cycle work for
powertrain testing using system power,
Psys. Determine Psys, using § 1036.527(e).
(h) If you certify to the clean idle
standard in § 1036.104(b), determine the
Ô
mean mass emission rate, m
[emission], in
g/hr over the combined warm idle
modes 1a and 14 of the SET duty cycle
for HC, CO, and PM by calculating the
total emission mass m[emission] and
dividing by the total time. Note that this
requires creating composite emission
values from separate samples for CO
Ô
and PM. These values for m
[emission]
serve as emission standards for testing
over the Clean Idle test in § 1036.514.
(Note: For plug-in hybrid engines and
powertrains, use the SET results from
the charge-sustaining or chargedepleting tests that have the highest
emission values.)
Operate the engine or hybrid powertrain
over one of the following transient duty
cycles:
(1) For engines subject to sparkignition standards, use the transient
duty cycle described in paragraph (b) of
appendix B of this part.
(2) For engines subject to
compression-ignition standards, use the
transient duty cycle described in
paragraph (c) of appendix B of this part.
(b) The following procedures apply
differently for testing engines and
hybrid powertrains:
(1) The transient duty cycles for
nonhybrid engine testing are based on
normalized speed and torque values.
Denormalize speed as described in 40
CFR 1065.512. Denormalize torque as
described in 40 CFR 1065.610(d).
(2) Test hybrid engines and hybrid
powertrains as described in
§ 1036.505(b)(2), with the following
exceptions:
(i) Replace Pcontrated with Prated, which
is the peak rated power determined in
§ 1036.527.
(ii) Keep the transmission in drive for
all idle segments after the initial idle
segment.
(iii) For hybrid engines, select the
transmission from Table 1 of § 1036.540,
substituting ‘‘engine’’ for ‘‘vehicle’’.
(iv) For hybrid engines, you may
request to change the enginecommanded torque at idle to better
represent curb idle transmission torque
(CITT).
(v) For plug-in hybrid engines and
powertrains, test over the FTP in both
charge-sustaining and charge-depleting
operation for both criteria and
greenhouse gas pollutant determination.
(c) The FTP duty cycle consists of an
initial run through the transient duty
cycle from a cold start as described in
40 CFR part 1065, subpart F, followed
by a (20 ±1) minute hot soak with no
engine operation, and then a final hot
start run through the same transient
duty cycle. Engine starting is part of
both the cold-start and hot-start test
intervals. Calculate the total emission
mass of each constituent, m, and the
total work, W, over each test interval as
described in 40 CFR 1065.650. Calculate
total work over each test interval for
powertrain testing using system power,
Psys. Determine Psys using § 1036.527(e).
For powertrains with automatic
transmissions, account for and include
the work produced by the engine from
the CITT load. Calculate the official
transient emission result from the coldstart and hot-start test intervals using
the following equation:
§ 1036.510
Federal Test Procedure.
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(a) Measure emissions using the
transient Federal Test Procedure (FTP)
as described in this section to determine
whether engines meet the emission
standards in subpart B of this part.
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velocity from the vehicle model in 40
CFR 1037.550. Note that this should
include charge-depleting test intervals
that start when the engine is not yet
operating.
Dt = 1/frecord
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(e) Determine greenhouse gas
pollutant emissions for plug-in hybrid
engines and powertrains using the
emissions results for all the transient
duty cycle test intervals described in
either paragraph (b) or (c) of appendix
B of this part for both charge-depleting
and charge-sustaining operation from
paragraph (d)(2) of this section.
Calculate the utility factor weighted
composite mass of emissions from the
charge-depleting and charge-sustaining
test results, eUF[emission]comp, as described
in § 1036.505(e), replacing occurances of
‘‘SET’’ with ‘‘transient test interval’’.
Note this results in composite FTP GHG
emission results for plug-in hybrid
engines and powertrains without the
use of the cold-start and hot-start test
interval weighting factors in Eq.
1036.510–1.
(f) Calculate and evaluate cycle
statistics as specified in 40 CFR
1065.514 for nonhybrid engines and 40
CFR 1037.550 for hybrid engines and
hybrid powertrains.
(g) If you certify to the clean idle
standard in § 1036.104(b), determine the
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(i) Fully charge the battery after
preconditioning.
(ii) Operate the hybrid engine or
powertrain over one FTP duty cycle
followed by alternating repeats of a 20minute soak and a hot start test interval
until you reach the end-of-test criteria
defined in 40 CFR 1066.501.
(iii) Calculate emission results for
each successive pair of test intervals.
Calculate the emission result by treating
the first of the two test intervals as a
Ô
mean mass emission rate, m
[emission], in
g/hr over the idle segments of the FTP
duty cycle for HC, CO, and PM by
calculating the total emission mass
m[emission] and dividing by the total time.
Note that this requires creating
composite emission values from
separate samples for CO and PM. These
Ô
values for m
[emission] serve as emission
standards for testing over the Clean Idle
test in § 1036.514. (Note: For plug-in
hybrid engines and powertrains, use the
FTP results from the charge-sustaining
or charge-depleting tests that have the
highest emission values.)
§ 1036.512
Low Load Cycle.
(a) Measure emissions using the
transient Low Load Cycle (LLC) as
described in this section to determine
whether engines meet the LLC emission
standards in § 1036.104.
(b) The operating profile for the LLC
is in paragraph (d) of appendix B of this
part. The following procedures apply
differently for testing engines and
hybrid powertrains:
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cold-start test. Figure 1 of this section
provides an example of a chargedepleting test sequence where there are
three test intervals with engine
operation for two overlapping FTP duty
cycles.
(3) Report the highest emission result
for each criteria pollutant from all tests
in paragraphs (d)(1) and (2) of this
section, even if those individual results
come from different test intervals.
(4) Figure 1 follows:
(1) For engine testing, the duty cycle
is based on normalized speed and
torque values.
(i) Denormalize speed as described in
40 CFR 1065.512. Denormalize torque as
described in 40 CFR 1065.610(d).
(ii) For idle segments more than 200
seconds, set reference torques to zero
instead of CITT. This is to represent
shifting the transmission to park or
neutral at the start of the idle segment.
Change the reference torque to CITT no
earlier than 5 seconds before the end of
the idle segment. This is to represent
shifting the transmission to drive.
(2) Test hybrid powertrains as
described in § 1036.505(b)(2), with the
following exceptions:
(i) Replace Pcontrated with Prated, which
is the peak rated power determined in
§ 1036.527.
(ii) Keep the transmission in drive for
all idle segments 200 seconds or less.
For idle segments more than 200
seconds, place the transmission in park
or neutral at the start of the idle segment
and place the transmission into drive
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(d) Determine criteria pollutant
emissions for plug-in hybrid engines
and powertrains as follows:
(1) Precondition the engine or
powertrain in charge-sustaining mode.
Perform testing as described in this
section for hybrid engines and hybrid
powertrains in charge-sustaining mode.
(2) Carry out a charge-depleting test as
described in paragraph (d)(1) of this
section, except as follows:
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again no earlier than 5 seconds before
the first nonzero vehicle speed setpoint.
(3) For gaseous-fueled engine testing
with a single-point fuel injection
system, you may apply all the statistical
criteria in § 1036.540(d)(3) to validate
the LLC.
(c) Set dynamometer torque demand
such that vehicle power represents an
accessory load for all idle operation as
described in Table 1 of paragraph (c)(4)
of this section for each primary
intended service class. Additional
provisions related to accessory load
apply for the following special cases:
(1) For engines with stop-start
technology, account for accessory load
during engine-off conditions by
determining the total engine-off power
demand over the test interval and
distributing that load over the engine-on
portions of the test interval based on
calculated average power. You may
determine the engine-off time by
running practice cycles or through
engineering analysis.
(2) Apply accessory loads for hybrid
powertrain testing that includes the
transmission either as a mechanical or
electrical load.
(3) You may apply the following
deviations from specified torque settings
for smoother idle (other than idle that
includes motoring), or you may develop
different procedures for adjusting
accessory load at idle consistent with
good engineering judgment:
(i) Set the reference torque to
correspond to the applicable accessory
load for all points with normalized
speed at or below zero percent and
reference torque from zero up to the
torque corresponding to the accessory
load.
(ii) Change the reference torques to
correspond to the applicable accessory
load for consecutive points with
reference torques from zero up to the
torque corresponding to the accessory
load that immediately precedes or
follows idle points.
(4) Table 1 follows:
no engine operation and running the
LLC. You may start any preconditioning
FTP with a hot engine. Perform testing
as described in 40 CFR 1065.530 for a
test interval that includes engine
starting. Calculate the total emission
mass of each constituent, m, and the
total work, W, as described in 40 CFR
1065.650.
(e) Determine criteria pollutant and
greenhouse gas emissions for plug-in
hybrid engines and powertrains as
described in § 1036.505(d) and (e),
replacing ‘‘SET’’ with ‘‘LLC’’.
(f) Calculate and evaluate cycle
statistics as specified in 40 CFR
1065.514 for nonhybrid engines and 40
CFR 1037.550 for hybrid engines and
hybrid powertrains.
§ 1036.514
Clean Idle test.
Measure emissions using the
procedures described in this section to
determine whether engines and hybrid
powertrains meet the clean idle
emission standards in § 1036.104(b). For
plug-in hybrid engines and powertrains,
perform the test with the hybrid
function disabled.
(a) The clean idle test consists of two
separate test intervals as follows:
(1) Mode 1 consists of engine
operation with a speed setpoint at your
recommended warm idle speed. Set the
dynamometer torque demand
corresponding to vehicle power
requirements at your recommended
warm idle speed that represent in-use
operation.
(2) Mode 2 consists of engine
operation with a speed setpoint at 1100
r/min. Set the dynamometer torque
demand to account for the sum of the
following power loads:
(i) Determine power requirements for
idling at 1100 r/min.
(ii) Apply a power demand of 2 kW
to account for appliances and
accessories the vehicle operator may use
during rest periods.
(3) Determine torque demand for
testing under this paragraph (a) based
on an accessory load that includes the
engine cooling fan, alternator, coolant
TABLE 1 TO PARAGRAPH (c)(4) OF
§ 1036.512—ACCESSORY LOAD AT pump, air compressor, engine oil and
fuel pumps, and any other engine
IDLE
accessory that operates at the specific
test condition. Also include the
Power
Primary intended service
representing
accessory load from the air conditioning
class
accessory
compressor operating at full capacity for
load (kW)
Mode 2. Do not include any other load
Light HDE .............................
1.5 for air conditioning or other cab or
Medium HDE ........................
2.5 vehicle accessories except as specified.
(b) Perform the Clean Idle test as
Heavy HDE ...........................
3.5
follows:
(d) The transient test sequence
(1) Warm up the engine by operating
consists of preconditioning the engine
it over the FTP or SET duty cycle, or by
by running one or two FTPs with each
operating it at any speed above peakFTP followed by (20 ±1) minutes with
torque speed and at (65 to 85) % of
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maximum mapped power. The warm-up
is complete when the engine thermostat
controls engine temperature or when the
engine coolant’s temperature is within
2% of its mean value for at least 2
minutes.
(2) Start operating the engine in Mode
1 as soon as practical after the engine
warm-up is complete.
(3) Start sampling emissions 10
minutes after reaching the speed and
torque setpoints and continue emission
sampling and engine operation at those
setpoints. Stop emission sampling after
1200 seconds to complete the test
interval.
(4) Linearly ramp the speed and
torque setpoints over 5 seconds to start
operating the engine in Mode 2. Sample
emissions during Mode 2 as described
in paragraph (b)(3) of this section.
(c) Verify that the test speed stays
within ±50 r/min of the speed setpoint
throughout the test. The torque
tolerance is ±2 percent of the maximum
mapped torque at the test speed. Verify
that measured torque meets the torque
tolerance relative to the torque setpoint
throughout the test.
(d) Calculate the mean mass emission
Ô
rate of NOX, HC, CO, and PM, m
[emission]
over each test interval by calculating the
total emission mass m[emission] and
dividing by the total time.
§ 1036.515
testing.
Test procedures for off-cycle
(a) General. This section describes the
measurement and calculation
procedures to perform field testing
under subpart E of this part. Use good
engineering judgment if you use these
procedures to simulate vehicle
operation in the laboratory.
(b) Emission measurement. Set up the
vehicle for testing with a portable
emissions measurement system (PEMS)
as specified in 40 CFR part 1065,
subpart J. Measure emissions over one
or more shift-days as specified in
subpart E of this part. Collect data using
moving average windows as follows:
(1) Start the engine at the beginning
of the shift-day only after confirming
that engine coolant temperature is at or
below 30 °C and that all measurement
systems are activated as described in 40
CFR 1065.935(c)(3). Start emission
sampling just before starting the engine.
(2) Determine the test interval as
follows:
(i) For Light HDE, Medium HDE, and
Heavy HDE, establish a test interval for
every 300 second moving average
window until key-off. Create each new
window starting 1 second after the start
of the previous window. Note that most
1 Hz data points will be included in 300
windows.
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(ii) For Spark-ignition HDE, your test
interval is the entire shift-day except for
data excluded under paragraph (c) of
this section.
(3) For Light HDE, Medium HDE, and
Heavy HDE, create windows as follows
if you exclude data under paragraph (c)
of this section:
(i) For excluded blocks of data that are
less than 300 seconds long, create 300
second moving average windows that
include operation before and after the
excluded portion. The resulting
windows might include multiple
interruptions less than 300 seconds long
that may total more than 300 seconds.
(ii) For excluded blocks of data that
are 300 seconds or longer, discontinue
windows at the start of the excluded
portion. Create new 300 second moving
average windows following the
excluded portion, like at the start of the
shift-day.
(c) Exclusions. Exclude the following
shift-day data:
(1) Data collected during the PEMS
zero and span drift checks or zero and
span calibrations. Emissions analyzers
are not available to measure emissions
during that time and these checks/
calibrations are needed to ensure the
robustness of the data.
(2) Data collected where the engine is
off, including engine off due to
automated start/stop.
(3) Data collected during infrequent
regeneration events. The data collected
for the test order may not collect enough
operation during the infrequent
regeneration to properly weight the
emissions rates during an infrequent
regeneration event with emissions that
occur without an infrequent
regeneration event.
(4) Data collected where the
instantaneous ambient air temperature
is below ¥7 °C or above the value in
degrees Celsius calculated using Eq.
1036.515–1. Colder temperatures can
significantly inhibit the engine’s ability
to maintain aftertreatment temperature
above the minimum operating
temperature of the SCR catalyst while
high temperature conditions at altitude
can adversely affect (limit) the mass
airflow through the engine, which can
affect the engine’s ability to reduce
engine out NOX through the use of EGR.
In addition to affecting EGR, the air-fuel
ratio of the engine can decrease under
high load, which can increase exhaust
Where:
Ô
m
CO2win = mean mass rate of CO2 over the
valid window.
˙ CO2max = eCO2FTPFCL · Pmax
m
eCO2FTPFCL = the engine’s FTP FCL CO2
emission value.
Pmax = the engine family’s maximum power
determined according to the torque
mapping test procedure defined in 40
CFR 1065.510.
Example:
Ô
m
CO2win = 13.16 g/s = 47368 g/hr
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temperatures above the condition where
the SCR catalyst is most efficient at
reducing NOX.
Where:
h = instantaneous altitude in feet above sea
level (h is negative for altitudes below
sea-level).
(5) Data collected where the altitude
more than 5,500 feet above sea level for
the same reasons given for the high
temperature at altitude exclusion in
paragraph (c)(4) of this section.
(6) If your engine family includes
engines with one or more approved
AECDs for emergency vehicle
applications under § 1036.115(h)(4), any
data where these AECDs are active
because the engines are allowed to
exceed the emission standards when
these AECDs are active. Do not exclude
data for any other AECDs.
(d) Mean mass percent of CO2 from
normalized CO2 rate. For Light HDE,
Medium HDE, and Heavy HDE,
determine the mean mass percent of
¯ CO2win, using the
CO2 of a window, w
following equation:
eCO2FTPFCL = 428.2 g/hp·hr
Pmax = 406.5 hp
˙ CO2max = 428.2 · 406.5 = = 174063 g/
m
hr
Bin
Mean mass percent
of CO2
Idle ............................
Low load ....................
Medium/high load ......
¯ CO2win ≤ 6%.
w
¯ CO2win ≤ 20%.
6% < w
¯ CO2win > 20%.
w
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window, m[emission]win, for CO2 and other
measured emissions using the following
equation:
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(f) Window emission values. For Light
TABLE 1 TO PARAGRAPH (e) OF
§ 1036.515—CRITERIA FOR OFF- HDE, Medium HDE, and Heavy HDE,
determine the emission mass for a given
CYCLE BIN TYPES
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(e) Binning. For Light HDE, Medium
HDE, and Heavy HDE, segregate test
results from each 300 second window
over the shift-day based on its mean
mass percent of CO2 into one of the
following bins:
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i = an indexing variable that represents one
window.
N = total number of windows in the bin.
mNOxidlewin = total mass of NOX emissions for
a given window as determined in
paragraph (f) of this section.
ti = duration for a given window = 300
seconds.
(2) Determine the sum of mass
emissions from each window over the
sum of CO2 emissions from each
window for the low load and medium
high load bins, esos[emission][bin], for each
measured pollutant using the following
equation:
Where:
i = an indexing variable that represents mass
emissions from one window.
N = total number of windows in the bin.
m[emission][bin]win = sum of mass for each
emission for a given window and bin as
determined in paragraph (f) of this
section.
mCO2[bin]win = sum of mass for CO2 for a given
window and bin as determined in
paragraph (f) of this section.
eCO2FTPFCL = the FCL value for CO2 emissions
over the FTP duty cycle identified in the
engine family’s application for
certification.
Example:
(h) Shift-day emission values for
spark-ignition engines. For spark-
ignition engines, determine the shift-day
emission values as follows:
(1) Determine the emission mass for a
shift-day, m[emission]shift, for each
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N = 15439
mNOxmediumhighloadwin1 = 0.546 g
mNOxmediumhighloadwin2 = 0.549 g
mCO2mediumhighloadwin1 = 10950.2 g
mCO2mediumhighloadwin2 = 10961.3 g
eCO2 FTPFCL = 428.1 g/hp·hr
measured pollutant and CO2 using the
following equation:
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Where:
N = 10114
mNOxidlewin1 = 0.021 g
mNOxidlewin2 = 0.025 g
t1 = 300 s
t2 = 300 s
EP28MR22.042
Example:
EP28MR22.040
Example:
N = 300
˙ NOx1 = 0.0179 g/s
m
˙ NOx2 = 0.0181 g/s
m
ƒrecord = 1 Hz
Dt = 1/1 Hz = 1 s
mNOxwin = (0.0179 + 0.0181+ . . .
˙ NOx300) · 1 = 5.46 g
+m
(g) Bin emission values. For Light
HDE, Medium HDE, and Heavy HDE,
determine the emission value for each
bin, which may include measurement
windows from multiple vehicles.
(1) Determine the sum of the NOX
emissions from each window for the
idle bin, eNOxidle, using the following
equation:
EP28MR22.038 EP28MR22.039
Where:
i = an indexing variable that represents one
recorded emission value.
N = total number of measurements in the
window.
˙ [emission] = mass emission rate at a point in
m
time within a given window.
Dt = 1/ƒrecord
ƒrecord = the record rate.
EP28MR22.037
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mNOxshift = (0.0187 + 0.0191 + . .
˙ NOX24543)= · 1 = 1.337 g
m
Example:
N = 24543
˙ NOx1 = 0.0187 g/s
m
˙ NOx2 = 0.0191 g/s
m
ƒrecord = 1 Hz
Dt = 1/1 Hz = 1 s
.+
(2) Determine the sum of mass
emissions from the shift day over the
sum of CO2 emissions from the shift
day, esos[emission]shift, for each measured
pollutant using the following equation:
Where:
m[emission]shift = sum of mass for each emission
for the shift day as determined in
paragraph (h)(1) of this section.
mCO2shift = sum of mass for CO2 for the shift
day as determined in paragraph (h)(1) of
this section.
eCO2FTPFCL = the FCL value for CO2
emissions over the FTP duty cycle identified
in the engine family’s application for
certification.
Example:
§ 1036.520 Test procedures to verify
deterioration factors.
family, but you may develop separate
adjustment factors for different
configurations within an engine family.
Use the adjustment factors from this
section for all testing for the engine
family.
(2) You may use carryover data to
establish adjustment factors for an
engine family as described in
§ 1036.235(d), consistent with good
engineering judgment.
(3) Identify the value of F[cycle] in each
application for the certification for
which it applies.
(4) Calculate separate adjustment
factors for each required duty cycle.
(b) You may ask us to approve an
alternate methodology to account for
regeneration events. We will generally
limit approval to cases where your
engines use aftertreatment technology
with extremely infrequent regeneration
and you are unable to apply the
provisions of this section.
(c) You may choose to make no
adjustments to measured emission
results if you determine that
regeneration does not significantly affect
emission levels for an engine family (or
configuration) or if it is not practical to
identify when regeneration occurs. You
may omit adjustment factors under this
paragraph (c) for N2O, CH4, or other
individual pollutants under this
paragraph (c) as appropriate. If you
choose not to make adjustments under
paragraph (a) or (b) of this section, your
engines must meet emission standards
for all testing, without regard to
regeneration.
§ 1036.527 Powertrain system rated power
determination.
§ 1036.522 Infrequently regenerating
aftertreatment devices.
For engines using aftertreatment
technology with infrequent regeneration
events that may occur during testing,
take one of the following approaches to
account for the emission impact of
regeneration on criteria pollutant and
greenhouse gas emissions:
(a) You may use the calculation
methodology described in 40 CFR
1065.680 to adjust measured emission
results. Do this by developing an
upward adjustment factor and a
downward adjustment factor for each
pollutant based on measured emission
data and observed regeneration
frequency as follows:
(1) Adjustment factors should
generally apply to an entire engine
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mNOxshift = 1.337 g
mCO2shift = 18778 g
eCO2 FTPFCL = 505.1 g/hp·hr
This section describes how to
determine the peak and continuous
rated power of conventional and hybrid
powertrain systems and the vehicle
speed for carrying out testing according
to §§ 1036.505 and 1036.510 and 40 CFR
1037.550.
(a) Set up the powertrain according to
40 CFR 1037.550, but use the vehicle
parameters in § 1036.505(b)(2), except
replace Pcontrated with the manufacturer
declared system peak power and use
applicable automatic transmission for
the engine. Note that if you repeat the
system rated power determination as
described in paragraph (f)(4) of this
section, use the measured system peak
power in place of Pcontrated.
(b) Prior to the start of each test
interval verify the following:
(1) The state-of-charge of the
rechargeable energy storage system
(RESS) is ≥ 90% of the operating range
between the minimum and maximum
RESS energy levels specified by the
manufacturer.
(2) The conditions of all hybrid
system components are within their
normal operating range as declared by
the manufacturer.
(3) RESS restrictions (e.g., power
limiting, thermal limits, etc.) are not
active.
(c) Carry out the test as follows:
(1) Warm up the powertrain by
operating it. We recommend operating
the powertrain at any vehicle speed and
road grade that achieves approximately
75% of its expected maximum power.
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EP28MR22.044
Sections 1036.240 through 1036.246
describe certification procedures to
determine, verify, and apply
deterioration factors. This section
describes the measurement procedures
for verifying deterioration factors using
PEMS or onboard NOX sensors with inuse vehicles.
(a) Use PEMS or onboard NOX sensors
to collect 1 Hz data throughout a shiftday of driving. Collect all the data
elements needed to determine brakespecific emissions. Calculate emission
results using moving average windows
as described in § 1036.515.
(b) Collect data as needed to perform
the calculations specified in paragraph
(a) of this section and to submit the test
report specified in § 1036.246(f).
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ƒrecord = the record rate.
EP28MR22.043
Where:
i = an indexing variable that represents one
recorded emission value.
N = total number of measurements in the
shift-day.
˙ [emission] = mass emission rate at a point in
m
time within a given shift-day.
Dt = 1/ƒrecord
17701
Continue the warm-up until the engine
coolant, block, or head absolute
temperature is within ±2% of its mean
value for at least 2 min or until the
engine thermostat controls engine
temperature.
(2) Once warmup is complete, bring
the vehicle speed to 0 mi/hr and start
the test by operating the powertrain at
0 mi/hr for 50 seconds.
(3) Set maximum driver demand for a
full load acceleration at 6% road grade
with an initial vehicle speed of 0 mi/hr.
After 268 seconds, linearly ramp the
grade from 6% down to 0% over 300
seconds. Stop the test after the vehicle
speed has reached a maximum value.
(d) Record the powertrain system
angular speed and torque values
measured at the dynamometer at 100 Hz
and use these in conjunction with the
vehicle model to calculate Psys,vehicle.
(e) Calculate the system power, Psys,
for each data point as follows:
(1) For testing with the speed and
torque measurements at the
transmission input shaft, Psysi is equal to
the calculated vehicle system power,
Psysi,vehicle, determined in paragraphs (c)
and (d) of this section.
(2) For testing with the speed and
torque measurements at the axle input
shaft or the wheel hubs, determine Psys
for each data point using the following
equation:
(f) The system peak rated power,
Prated, is the highest calculated Psys
where the coefficient of variation (COV)
<2%. The COV is determined as
follows:
(1) Calculate the standard deviation,
s(t).
Where:
N = the number of measurement intervals =
20.
Psysi = the N samples of Psys in the 100 Hz
signal previously used to calculate the
respective P¯sys(t) values at the time step
t.
P¯sys(t) = the power vector from the results of
each test run that is determined by a
moving averaging of 20 consecutive
samples of Psys in the 100 Hz that
converts Psys(t) to a 5 Hz signal.
(3) The coefficient of variation COV(t)
shall be calculated as the ratio of the
standard deviation, s(t), to the mean
value of power,P¯sys(t), for each time step
t.
(4) If the determined system peak
rated power is not within ±3% of the
system peak rated power as declared by
the manufacturer, you must repeat the
procedure in paragraphs (a) through
(f)(3) of this section using the measured
system peak rated power determined in
this paragraph (f) instead of the
manufacturer declared value. The result
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(2) The resulting 5 Hz power and
covariance signals are used to determine
system rated power.
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from this repeat is the final determined
system peak rated power.
(5) If the determined system peak
rated power is within ±3% of the system
peak rated power as declared by the
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manufacturer, the declared system peak
rated power shall be used.
(g) Determine continuous rated power
as follows:
(1) For conventional powertrains,
Pcontrated equals Prated.
(2) For hybrid powertrains,
continuous rated power, Pcontrated, is the
maximum measured power from the
data collected in paragraph (c)(3) of this
section that meets the requirements in
paragraph (f) of this section.
(h) Vehicle C speed, vrefC, is
determined as follows:
(1) For powertrains where Psys is
greater than 0.98·Pcontrated in top gear at
more than one vehicle speed, vrefC is the
average of the minimum and maximum
vehicle speeds from the data collected
in paragraph (c)(3) of this section that
meets the requirements in paragraph (f)
of this section.
(2) For powertrains where Psys is less
than 0.98·Pcontrated in top gear at more
than one vehicle speed, vrefC is the
maximum vehicle speed from the data
collected in paragraph (c)(3) of this
section that meets the requirements in
paragraph (f) of this section where Psys
is greater than 0.98·Pcontrated.
§ 1036.530 Calculating greenhouse gas
emission rates.
This section describes how to
calculate official emission results for
CO2, CH4, and N2O.
(a) Calculate brake-specific emission
rates for each applicable duty cycle as
specified in 40 CFR 1065.650. Apply
infrequent regeneration adjustment
factors as described in § 1036.522.
(b) Adjust CO2 emission rates
calculated under paragraph (a) of this
section for measured test fuel properties
as specified in this paragraph (b). This
adjustment is intended to make official
emission results independent of
differences in test fuels within a fuel
type. Use good engineering judgment to
develop and apply testing protocols to
minimize the impact of variations in test
fuels.
(1) Determine your test fuel’s massspecific net energy content, Emfuelmeas,
also known as lower heating value, in
MJ/kg, expressed to at least three
decimal places. Determine Emfuelmeas as
follows:
(i) For liquid fuels, determine
Emfuelmeas according to ASTM D4809
(incorporated by reference in
§ 1036.810). Have the sample analyzed
by at least three different labs and
determine the final value of your test
fuel’s Emfuelmeas as the median all of the
lab results you obtained. If you have
results from three different labs, we
recommend you screen them to
determine if additional observations are
needed. To perform this screening,
determine the absolute value of the
difference between each lab result and
the average of the other two lab results.
If the largest of these three resulting
absolute value differences is greater
than 0.297 MJ/kg, we recommend you
obtain additional results prior to
determining the final value of Emfuelmeas.
(ii) For gaseous fuels, determine
Emfuelmeas according to ASTM D3588
(incorporated by reference in
§ 1036.810).
(2) Determine your test fuel’s carbon
mass fraction, wC, as described in 40
CFR 1065.655(d), expressed to at least
three decimal places; however, you
must measure fuel properties rather
than using the default values specified
in Table 1 of 40 CFR 1065.655.
(i) For liquid fuels, have the sample
analyzed by at least three different labs
and determine the final value of your
test fuel’s wC as the median of all of the
lab results you obtained. If you have
results from three different labs, we
recommend you screen them to
determine if additional observations are
needed. To perform this screening,
determine the absolute value of the
difference between each lab result and
the average of the other two lab results.
If the largest of these three resulting
absolute value differences is greater
than 1.56 percent carbon, we
17703
recommend you obtain additional
results prior to determining the final
value of wC.
(ii) For gaseous fuels, have the sample
analyzed by a single lab and use that
result as your test fuel’s wC.
(3) If, over a period of time, you
receive multiple fuel deliveries from a
single stock batch of test fuel, you may
use constant values for mass-specific
energy content and carbon mass
fraction, consistent with good
engineering judgment. To use these
constant values, you must demonstrate
that every subsequent delivery comes
from the same stock batch and that the
fuel has not been contaminated.
(4) Correct measured CO2 emission
rates as follows:
Where:
eCO2 = the calculated CO2 emission result.
Emfuelmeas = the mass-specific net energy
content of the test fuel as determined in
paragraph (b)(1) of this section. Note that
dividing this value by wCmeas (as is done
in this equation) equates to a carbonspecific net energy content having the
same units as EmfuelCref.
EmfuelCref = the reference value of carbonmass-specific net energy content for the
appropriate fuel type, as determined in
Table 1 in this section.
wCmeas = carbon mass fraction of the test fuel
(or mixture of test fuels) as determined
in paragraph (b)(2) of this section.
Example:
eCO2 = 630.0 g/hp·hr
Emfuelmeas = 42.528 MJ/kg
EmfuelCref = 49.3112 MJ/kgC
wCmeas = 0.870
eCO2cor = 624.5 g/hp·hr
TABLE 1 TO PARAGRAPH (b)(4) OF § 1036.530—REFERENCE FUEL PROPERTIES
49.3112
50.4742
66.2910
56.5218
55.3886
50.3211
a For
0.874
0.846
0.750
0.820
0.521
0.576
fuels that are not listed, you must ask us to approve reference fuel properties.
multi-fuel streams, such as natural gas with diesel fuel pilot injection, use good engineering judgment to determine blended values for
EmfuelCref and wCref using the values in this table.
b For
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EP28MR22.049
Diesel fuel ................................................................................................................................
Gasoline ...................................................................................................................................
Natural Gas ..............................................................................................................................
LPG ..........................................................................................................................................
Dimethyl Ether .........................................................................................................................
High-level ethanol-gasoline blends ..........................................................................................
Reference fuel carbon
mass fraction, wCref b
EP28MR22.048
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Fuel
Reference fuel carbonmass-specific net energy
content,
EmfuelCref,
(MJ/kgC) b
type a
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(c) Your official emission result for
each pollutant equals your calculated
brake-specific emission rate multiplied
by all applicable adjustment factors,
other than the deterioration factor.
§ 1036.535 Determining steady-state
engine fuel maps and fuel consumption at
idle.
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The procedures in this section
describe how to determine an engine’s
steady-state fuel map and fuel
consumption at idle for model year 2021
and later vehicles; these procedures
apply as described in § 1036.503.
Vehicle manufacturers may need these
values to demonstrate compliance with
emission standards under 40 CFR part
1037.
(a) General test provisions. Perform
fuel mapping using the procedure
described in paragraph (b) of this
section to establish measured fuelconsumption rates at a range of engine
speed and load settings. Measure fuel
consumption at idle using the procedure
described in paragraph (c) of this
section. Paragraph (d) of this section
describes how to apply the steady-state
mapping from paragraph (b) of this
section for the special case of cycleaverage mapping for highway cruise
cycles as described in § 1036.540. Use
these measured fuel-consumption
values to declare fuel-consumption rates
for certification as described in
paragraph (g) of this section.
(1) Map the engine’s torque curve and
declare engine idle speed as described
in § 1036.503(c)(1) and (3). Perform
emission measurements as described in
40 CFR 1065.501 and 1065.530 for
discrete-mode steady-state testing. This
section uses engine parameters and
variables that are consistent with 40
CFR part 1065.
(2) Measure NOX emissions as
described in paragraph (f) of this
section. Include these measured NOX
values any time you report to us your
fuel consumption values from testing
under this section.
(3) You may use shared data across
engine configurations to the extent that
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the fuel-consumption rates remain
valid.
(4) The provisions related to carbon
balance error verification in § 1036.543
apply for all testing in this section.
These procedures are optional, but we
will perform carbon balance error
verification for all testing under this
section.
(5) Correct fuel mass flow rate to a
mass-specific net energy content of a
reference fuel as described in paragraph
(e) of this section.
(b) Steady-state fuel mapping.
Determine steady-state fuelconsumption rates for each engine
configuration over a series of paired
engine speed and torque setpoints as
described in this paragraph (b). For
example, if you test a high-output
(parent) configuration and create a
different (child) configuration that uses
the same fueling strategy but limits the
engine operation to be a subset of that
from the high-output configuration, you
may use the fuel-consumption rates for
the reduced number of mapped points
for the low-output configuration, as long
as the narrower map includes at least 70
points. Perform fuel mapping as follows:
(1) Generate the fuel-mapping
sequence of engine speed and torque
setpoints as follows:
(i) Select the following required speed
setpoints: Warm idle speed, fnidle the
highest speed above maximum power at
which 70% of maximum power occurs,
nhi, and eight (or more) equally spaced
points between fnidle and nhi. (See 40
CFR 1065.610(c)). For engines with
adjustable warm idle speed, replace fnidle
with minimum warm idle speed fnidlemin.
(ii) Determine the following default
torque setpoints at each of the selected
speed setpoints: Zero (T = 0), maximum
mapped torque, Tmax mapped, and eight (or
more) equally spaced points between T
= 0 and Tmax mapped. Select the maximum
torque setpoint at each speed to conform
to the torque map as follows:
(A) Calculate 5 percent of Tmax mapped.
Subtract this result from the mapped
torque at each speed setpoint, Tmax.
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(B) Select Tmax at each speed setpoint
as a single torque value to represent all
the default torque setpoints above the
value determined in paragraph
(b)(1)(ii)(A) of this section. All the
default torque setpoints less than Tmax at
a given speed setpoint are required
torque setpoints.
(iii) You may select any additional
speed and torque setpoints consistent
with good engineering judgment. For
example you may need to select
additional points if the engine’s fuel
consumption is nonlinear across the
torque map. Avoid creating a problem
with interpolation between narrowly
spaced speed and torque setpoints near
Tmax. For each additional speed
setpoint, we recommend including a
torque setpoint of Tmax; however, you
may select torque setpoints that
properly represent in-use operation.
Increments for torque setpoints between
these minimum and maximum values at
an additional speed setpoint must be no
more than one-ninth of Tmax,mapped. Note
that if the test points were added for the
child rating, they should still be
reported in the parent fuel map. We will
test with at least as many points as you.
If you add test points to meet testing
requirements for child ratings, include
those same test points as reported
values for the parent fuel map. For our
testing, we will use the same
normalized speed and torque test points
you use, and we may select additional
test points.
(iv) Start fuel-map testing at the
highest speed setpoint and highest
torque setpoint, followed by decreasing
torque setpoints at the highest speed
setpoint. Continue testing at the next
lowest speed setpoint and the highest
torque setpoint at that speed setpoint,
followed by decreasing torque setpoints
at that speed setpoint. Follow this
pattern through all the speed and torque
points, ending with the lowest speed
(fnidle or fnidlemin) and torque setpoint (T
= 0). The following figure illustrates an
array of test points and the
corresponding run order.
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(v) The highest torque setpoint for
each speed setpoint is an optional
reentry point to restart fuel mapping
after an incomplete test run.
(vi) The lowest torque setpoint at each
speed setpoint is an optional exit point
to interrupt testing. Paragraph (b)(7) of
this section describes how to interrupt
testing at other times.
(2) If the engine’s warm idle speed is
adjustable, set it to its minimum value,
fnidlemin.
(3) The measurement at each unique
combination of speed and torque
setpoints constitutes a test interval.
Unless we specify otherwise, you may
program the dynamometer to control
either speed or torque for a given test
interval, with operator demand
controlling the other parameter. Control
speed and torque so that all recorded
speed points are within ±1% of nhi from
the target speed and all recorded engine
torque points are within ±5% of Tmax
mapped from the target torque during each
test interval, except as follows:
(i) For steady-state engine operating
points that cannot be achieved, and the
operator demand stabilizes at minimum;
program the dynamometer to control
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torque and let the engine govern speed
(see 40 CFR 1065.512(b)(1)). Control
torque so that all recorded engine torque
points are within ±25 N·m from the
target torque. The specified speed
tolerance does not apply for the test
interval.
(ii) For steady-state engine operating
points that cannot be achieved and the
operator demand stabilizes at maximum
and the speed setpoint is below 90% of
nhi even with maximum operator
demand, program the dynamometer to
control speed and let the engine govern
torque (see 40 CFR 1065.512(b)(2)). The
specified torque tolerance does not
apply for the test interval.
(iii) For steady-state engine operating
points that cannot be achieved and the
operator demand stabilizes at maximum
and the speed setpoint is at or above
90% of nhi even with maximum operator
demand, program the dynamometer to
control torque and let the engine govern
speed (see 40 CFR 1065.512(b)(1)). The
specified speed tolerance does not apply
for the test interval.
(iv) For the steady-state engine
operating points at the minimum speed
setpoint and maximum torque setpoint,
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you may program the dynamometer to
control speed and let the engine govern
torque. The specified torque tolerance
does not apply for this test interval if
operator demand stabilizes at its
maximum or minimum limit.
(4) Record measurements using direct
and/or indirect measurement of fuel
flow as follows:
(i) Direct fuel-flow measurement.
Record speed and torque and measure
fuel consumption with a fuel flow meter
for (30 ± 1) seconds. Determine the
corresponding mean values for the test
interval. Use of redundant direct fuelflow measurements require prior EPA
approval.
(ii) Indirect fuel-flow measurement.
Record speed and torque and measure
emissions and other inputs needed to
run the chemical balance in 40 CFR
1065.655(c) for (30 ± 1) seconds.
Determine the corresponding mean
values for the test interval. Use of
redundant indirect fuel-flow
measurements require prior EPA
approval. Measure background
concentration as described in 40 CFR
1065.140, except that you may use one
of the following methods to apply a
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(5) Warm up the engine as described
in 40 CFR 1065.510(b)(2). Within 60
seconds after concluding the warm-up,
linearly ramp the speed and torque
setpoints over 5 seconds to the starting
test point from paragraph (b)(1) of this
section.
(6) Stabilize the engine by operating at
the specified speed and torque setpoints
for (70 ± 1) seconds and then start the
test interval. Record measurements
during the test interval. Measure and
report NOX emissions over each test
interval as described in paragraph (f) of
this section.
(7) After completing a test interval,
linearly ramp the speed and torque
setpoints over 5 seconds to the next test
point.
(i) You may interrupt the fuelmapping sequence before a reentry
point as noted in paragraphs (b)(1)(v)
and (vi) of this section. If you zero and
span analyzers, read and evacuate
background bag samples, or sample
dilution air for a background reading
during the interruption, the maximum
time to stabilize in paragraph (b)(6) of
this section does not apply. If you shut
off the engine, restart with engine warmup as described in paragraph (b)(5) of
this section.
(ii) You may interrupt the fuelmapping sequence at a given speed
Where:
Ô = mean fuel mass flow rate for a given
m
fuel
fuel map setpoint, expressed to at least
the nearest 0.001 g/s.
MC = molar mass of carbon.
wCmeas = carbon mass fraction of fuel (or
mixture of test fuels) as determined in 40
CFR 1065.655(d), except that you may
not use the default properties in Table 2
of 40 CFR 1065.655 to determine a, b,
and wC. You may not account for the
contribution to a, b, g, and d of diesel
exhaust fluid or other non-fuel fluids
injected into the exhaust.
Ô
nexh = the mean raw exhaust molar flow rate
from which you measured emissions
according to 40 CFR 1065.655.
x¯Ccombdry = the mean concentration of carbon
from fuel and any injected fluids in the
exhaust per mole of dry exhaust as
determined in 40 CFR 1065.655(c).
x¯H2Oexhdry = the mean concentration of H2O in
exhaust per mole of dry exhaust as
determined in 40 CFR 1065.655(c).
Ô
mCO2DEF = the mean CO2 mass emission rate
resulting from diesel exhaust fluid
decomposition as determined in
paragraph (b)(9) of this section. If your
(9) If you determine fuel-consumption
rates using emission measurements with
engines that utilize diesel exhaust fluid
for NOX control and you correct for the
mean CO2 mass emission rate resulting
from diesel exhaust fluid decomposition
as described in paragraph (b)(8) of this
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setpoint before completing
measurements at that speed. If this
happens, you may measure background
concentration and take other action as
needed to validate test intervals you
completed before the most recent
reentry point. Void all test intervals
after the last reentry point. Restart
testing at the appropriate reentry point
in the same way that you would start a
new test. Operate the engine long
enough to stabilize aftertreatment
thermal conditions, even if it takes more
than 70 seconds. In the case of an
infrequent regeneration event, interrupt
the fuel-mapping sequence and allow
the regeneration event to finish with the
engine operating at a speed and load
that allows effective regeneration.
(iii) If you void any one test interval,
all the testing at that speed setpoint is
also void. Restart testing by repeating
the fuel-mapping sequence as described
in this paragraph (b);
include all voided speed setpoints and
omit testing at speed setpoints that
already have a full set of valid results.
(8) If you determine fuel-consumption
rates using emission measurements from
the raw or diluted exhaust, calculate the
Ô , for each
mean fuel mass flow rate, m
fuel
point in the fuel map using the
following equation:
engine does not use diesel exhaust fluid,
or if you choose not to perform this
Ô
correction, set m
CO2DEF equal to 0.
MCO2 = molar mass of carbon dioxide.
Example:
MC = 12.0107 g/mol
wCmeas = 0.869
Ô
nexh = 25.534 mol/s
x¯Ccombdry = 0.002805 mol/mol
x¯H2Oexhdry = 0.0353 mol/mol
Ô
m
CO2DEF = 0.0726 g/s
MCO2 = 44.0095 g/mol
section, perform this correction at each
fuel map setpoint using the following
equation:
PO 00000
Where:
Ô
m
DEF = the mean mass flow rate of injected
urea solution diesel exhaust fluid for a
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EP28MR22.052 EP28MR22.053
single background reading to multiple
test intervals:
(A) For batch sampling, you may
sample periodically into the bag over
the course of multiple test intervals and
read them as allowed in paragraph
(b)(7)(i) of this section. You must
determine a single background reading
for all affected test intervals if you use
the method described in this paragraph
(b)(4)(ii)(A).
(B) You may measure background
concentration by sampling from the
dilution air during the interruptions
allowed in paragraph (b)(7)(i) of this
section or at other times before or after
test intervals. Measure background
concentration within 30 minutes before
the first test interval and within 30
minutes before each reentry point.
Measure the corresponding background
concentration within 30 minutes after
each exit point and within 30 minutes
after the final test interval. You may
measure background concentration
more frequently. Correct measured
emissions for test intervals between a
pair of background readings based on
the average of those two values. Once
the system stabilizes, collect a
background sample over an averaging
period of at least 30 seconds.
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given sampling period, determined
directly from the ECM, or measured
separately, consistent with good
engineering judgment.
MCO2 = molar mass of carbon dioxide.
wCH4N2O = mass fraction of urea in diesel
exhaust fluid aqueous solution. Note that
the subscript ‘‘CH4N2O’’ refers to urea as
a pure compound and the subscript
‘‘DEF’’ refers to the aqueous urea diesel
exhaust fluid as a solution of urea in
water. You may use a default value of
32.5% or use good engineering judgment
to determine this value based on
measurement.
MCH4N2O = molar mass of urea.
(c) Fuel consumption at idle.
Determine fuel-consumption rates at
idle for each engine configuration that is
certified for installation in vocational
vehicles. Determine fuel-consumption
rates at idle by testing engines over a
series of paired engine speed and torque
setpoints as described in this paragraph
(c). Perform measurements as follows:
(1) The idle test sequence consists of
measuring fuel consumption at four test
points representing each combination of
the following speed and torque
setpoints in any order.
(i) Speed setpoints for engines with
adjustable warm idle speed are
minimum warm idle speed, fnidlemin, and
maximum warm idle speed, fnidlemax.
Speed setpoints for engines with no
adjustable warm idle speed (with zero
torque on the primary output shaft) are
fnidle and 1.15 times fnidle.
(ii) Torque setpoints are 0 and 100
N · m.
(2) Control speed and torque as
follows:
(i) Adjustable warm idle speed. Set
the engine’s warm idle speed to the next
speed setpoint any time before the
engine reaches the next test point.
Control both speed and torque when the
engine is warming up and when it is
transitioning to the next test point. Start
to control both speed and torque. At any
time prior to reaching the next engineidle operating point, set the engine’s
adjustable warm idle speed setpoint to
the speed setpoint of the next engineidle operating point in the sequence.
This may be done before or during the
warm-up or during the transition. Near
the end of the transition period control
speed and torque as described in
paragraph (b)(3)(i) of this section shortly
before reaching each test point. Once
the engine is operating at the desired
speed and torque setpoints, set the
operator demand to minimum; control
torque so that all recorded engine torque
points are within ±25 N·m from the
target torque.
(ii) Nonadjustable warm idle speed.
For the lowest speed setpoint, control
speed and torque as described in
paragraph (c)(2)(i) of this section, except
for adjusting the warm idle speed. For
the second-lowest speed setpoint,
control speed and torque so that all
recorded speed points are within ±1%
of nhi from the target speed and engine
torque within ±5% of Tmax mapped from
the target torque.
(3) Record measurements using direct
and/or indirect measurement of fuel
flow as follows:
(i) Direct fuel flow measurement.
Record speed and torque and measure
fuel consumption with a fuel flow meter
for (600 ±1) seconds. Determine the
corresponding mean values for the test
interval. Use of redundant direct fuelflow measurements require prior EPA
approval.
(ii) Indirect fuel flow measurement.
Record speed and torque and measure
emissions and other inputs needed to
run the chemical balance in 40 CFR
1065.655(c) for (600 ±1) seconds.
Determine the corresponding mean
values for the test interval. Use of
redundant indirect fuel-flow
measurements require prior EPA
approval. Measure background
concentration as described in paragraph
(b)(4)(ii) of this section. We recommend
setting the CVS flow rate as low as
possible to minimize background, but
without introducing errors related to
insufficient mixing or other operational
considerations. Note that for this testing
40 CFR 1065.140(e) does not apply,
including the minimum dilution ratio of
2:1 in the primary dilution stage.
(4) Warm up the engine as described
in 40 CFR 1065.510(b)(2). Within 60
seconds after concluding the warm-up,
linearly ramp the speed and torque over
20 seconds to the first speed and torque
setpoint.
(5) The measurement at each unique
combination of speed and torque
setpoints constitutes a test interval.
Operate the engine at the selected speed
and torque set points for (180 ±1)
seconds, and then start the test interval.
Record measurements during the test
interval. Measure and report NOX
emissions over each test interval as
described in paragraph (f) of this
section.
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Example:
Ô
m
= 0. 304 g/s
DEF
MCO2 = 44.0095 g/mol
wCH4N2O = 32.5% = 0.325
MCH4N2O = 60.05526 g/mol
(6) After completing each test interval,
repeat the steps in paragraphs (c)(4) and
(5) of this section for all the remaining
engine-idle test points.
(7) Each test point represents a standalone measurement. You may therefore
take any appropriate steps between test
intervals to process collected data and
to prepare engines and equipment for
further testing. Note that the allowances
for combining background in paragraph
(b)(4)(ii)(B) of this section do not apply.
If an infrequent regeneration event
occurs, allow the regeneration event to
finish; void the test interval if the
regeneration starts during a
measurement.
(8) Correct the measured or calculated
mean fuel mass flow rate, at each of the
engine-idle operating points to account
for mass-specific net energy content as
described in paragraph (e) of this
section.
(d) Steady-state fuel maps used for
cycle-average fuel mapping of the
highway cruise cycles. Determine
steady-state fuel-consumption rates for
each engine configuration over a series
of paired engine speed and torque
setpoints near idle as described in this
paragraph (d). Perform fuel mapping as
described in paragraph (b) of this
section with the following exceptions:
(1) Select speed setpoints to cover a
range of values to represent in-use
operation at idle. Speed setpoints for
engines with adjustable warm idle
speed must include at least minimum
warm idle speed, fnidlemin, and a speed at
or above maximum warm idle speed,
fnidlemax. Speed setpoints for engines
with no adjustable idle speed must
include at least warm idle speed (with
zero torque on the primary output
shaft), fnidle, and a speed at or above
1.15 · fnidle.
(2) Select the following torque
setpoints at each speed setpoint to cover
a range of values to represent in-use
operation at idle:
(i) The minimum torque setpoint is
zero.
(ii) Choose a maximum torque
setpoint that is at least as large as the
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value determined by the following
equation:
Where:
Emfuelmeas = the mass-specific net energy
content of the test fuel as determined in
§ 1036.530(b)(1).
EmfuelCref = the reference value of carbonmass-specific net energy content for the
appropriate fuel. Use the values shown
in Table 1 in § 1036.530 for the
designated fuel types, or values we
approve for other fuel types.
wCref = the reference value of carbon mass
fraction for the test fuel as shown in
(f) Measuring NOX emissions. Measure
NOX emissions for each sampling period
in g/s. You may perform these
measurements using a NOX emissionmeasurement system that meets the
requirements of 40 CFR part 1065,
subpart J. If a system malfunction
prevents you from measuring NOX
emissions during a test under this
section but the test otherwise gives valid
results, you may consider this a valid
test and omit the NOX emission
measurements; however, we may
require you to repeat the test if we
determine that you inappropriately
voided the test with respect to NOX
emission measurement.
(g) Measured vs. declared fuelconsumption. Determine declared fuel
consumption as follows:
(1) Select fuel-consumption rates in g/
s to characterize the engine’s fuel maps.
You must select a declared value for
each test point that is at or above the
corresponding value determined in
paragraphs (b) through (e) of this
section, including those from redundant
measurements.
(2) Declared fuel-consumption serves
as emission standards under § 1036.108.
These are the values that vehicle
manufacturers will use for certification
under 40 CFR part 1037. Note that
production engines are subject to GEM
cycle-weighted limits as described in
§ 1036.301.
(3) If you perform the carbon balance
error verification, select declared values
that are at or above the following
emission measurements:
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Example:
Tfnstall = 1870 N · m
fntest = 1740.8 r/min = 182.30 rad/s
fnstall = 1740.8 r/min = 182.30 rad/s
fnidle = 700 r/min = 73.30 rad/s
Pacc = 1500 W
Table 1 of § 1036.530 for the designated
fuels. For any fuel not identified in the
table, use the reference carbon mass
fraction of diesel fuel for engines subject
to compression-ignition standards, and
use the reference carbon mass fraction of
gasoline for engines subject to sparkignition standards.
Example:
Ô = 0.933 g/s
m
fuel
Emfuelmeas = 42.7984 MJ/kgC
EmfuelCref = 49.3112 MJ/kgC
wCref = 0.874
(i) If you pass the erC verification, you
may use the average of the values from
direct and indirect fuel measurements.
(ii) If you fail erC verification, but pass
either the eaC or eaCrate verification, use
the value from indirect fuel
measurement.
(iii) If you fail all three verifications,
you must either void the test interval or
use the highest value from direct and
indirect fuel measurements. Note that
we will consider our test results to be
invalid if we fail all three verifications.
§ 1036.540 Determining cycle-average
engine fuel maps.
(a) Overview. This section describes
how to determine an engine’s cycleaverage fuel maps for model year 2021
and later vehicles. Vehicle
manufacturers may need cycle-average
E:\FR\FM\28MRP2.SGM
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(iii) Select one or more equally spaced
intermediate torque setpoints, as
needed, such that the increment
between torque setpoints is no greater
than one-ninth of Tmax,mapped. Remove
the points from the default map that are
below 115% of the maximum speed and
115% of the maximum torque of the
boundaries of the points measured in
paragraph (d)(1) of this section.
(e) Correction for net energy content.
Correct the measured or calculated
Ô , for each
mean fuel mass flow rate, m
fuel
test interval to a mass-specific net
energy content of a reference fuel using
the following equation:
power for the largest vehicle class the
engine will be installed in.
EP28MR22.056 EP28MR22.057
fnstall = the stall speed of the torque converter;
use fntest or 2250 r/min, whichever is
lower.
Pacc = accessory power for the vehicle class;
use 1500 W for Vocational Light HDV,
2500 W for Vocational Medium HDV,
and 3500 W for Tractors and Vocational
Heavy HDV. If your engine is going to be
installed in multiple vehicle classes,
perform the test with the accessory
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Where:
Tfnstall = the maximum engine torque at fnstall.
fnidle = for engines with an adjustable warm
idle speed, use the maximum warm idle
speed, fnidlemax. For engines without an
adjustable warm idle speed, use warm
idle speed, fnidle.
Federal Register / Vol. 87, No. 59 / Monday, March 28, 2022 / Proposed Rules
fuel maps for transient duty cycles,
highway cruise cycles, or both to
demonstrate compliance with emission
standards under 40 CFR part 1037.
Generate cycle-average engine fuel maps
as follows:
(1) Determine the engine’s torque
maps as described in § 1036.503(c).
(2) Determine the engine’s steadystate fuel map and fuel consumption at
idle as described in § 1036.535. If you
are applying cycle-average fuel mapping
for highway cruise cycles, you may
instead use GEM’s default fuel map
instead of generating the steady-state
fuel map in § 1036.535(b).
(3) Simulate several different vehicle
configurations using GEM (see 40 CFR
1037.520) to create new engine duty
cycles as described in paragraph (c) of
this section. The transient vehicle duty
cycles for this simulation are in 40 CFR
part 1037, appendix A; the highway
cruise cycles with grade are in 40 CFR
part 1037, appendix D. Note that GEM
simulation relies on vehicle service
classes as described in 40 CFR 1037.140.
(4) Test the engines using the new
duty cycles to determine fuel
consumption, cycle work, and average
vehicle speed as described in paragraph
(d) of this section and establish GEM
inputs for those parameters for further
vehicle simulations as described in
paragraph (e) of this section.
(b) General test provisions. The
following provisions apply for testing
under this section:
(1) To perform fuel mapping under
this section for hybrid engines, make
sure the engine and its hybrid features
are appropriately configured to
represent the hybrid features in your
testing.
(2) Measure NOX emissions for each
specified sampling period in grams. You
may perform these measurements using
a NOX emission-measurement system
that meets the requirements of 40 CFR
part 1065, subpart J. Include these
measured NOX values any time you
report to us your fuel consumption
values from testing under this section. If
a system malfunction prevents you from
measuring NOX emissions during a test
under this section but the test otherwise
gives valid results, you may consider
this a valid test and omit the NOX
emission measurements; however, we
may require you to repeat the test if we
determine that you inappropriately
voided the test with respect to NOX
emission measurement.
(3) The provisions related to carbon
balance error verification in § 1036.543
apply for all testing in this section.
These procedures are optional, but we
will perform carbon balance error
verification for all testing under this
section.
(4) Correct fuel mass flow rate to a
mass-specific net energy content of a
17709
reference fuel as described in paragraph
(d)(13) of this section.
(5) This section uses engine
parameters and variables that are
consistent with 40 CFR part 1065.
(c) Create engine duty cycles. Use
GEM to simulate your engine operation
with several different vehicle
configurations to create transient and
highway cruise engine duty cycles
corresponding to each vehicle
configuration as follows:
(1) Set up GEM to simulate your
engine’s operation based on your
engine’s torque maps, steady-state fuel
maps, warm-idle speed as defined in 40
CFR 1037.520(h)(1), and fuel
consumption at idle as described in
paragraphs (a)(1) and (2) of this section.
(2) Set up GEM with transmission
parameters for different vehicle service
classes and vehicle duty cycles. Specify
the transmission’s torque limit for each
gear as the engine’s maximum torque as
determined in 40 CFR 1065.510. Specify
the transmission type as Automatic
Transmission for all engines and for all
engine and vehicle duty cycles, except
that the transmission type is Automated
Manual Transmission for Heavy HDE
operating over the highway cruise
cycles or the SET duty cycle. For
automatic transmissions set neutral idle
to ‘‘Y’’ in the vehicle file. Select gear
ratios for each gear as shown in the
following table:
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TABLE 1 TO PARAGRAPH (C)(2) OF § 1036.540—GEM INPUT FOR GEAR RATIO
Gear No.
Spark-ignition
HDE, light
HDE, and medium HDE—
all engine and
vehicle duty
cycles
Heavy HDE—
transient and
FTP duty
cycles
Heavy HDE—
cruise and
SET duty
cycles
1 ...................................................................................................................................................
2 ...................................................................................................................................................
3 ...................................................................................................................................................
4 ...................................................................................................................................................
5 ...................................................................................................................................................
6 ...................................................................................................................................................
7 ...................................................................................................................................................
8 ...................................................................................................................................................
9 ...................................................................................................................................................
10 .................................................................................................................................................
Lockup Gear ................................................................................................................................
3.10
1.81
1.41
1.00
0.71
0.61
........................
........................
........................
........................
3
3.51
1.91
1.43
1.00
0.74
0.64
........................
........................
........................
........................
3
12.8
9.25
6.76
4.90
3.58
2.61
1.89
1.38
1.00
0.73
........................
(3) Run GEM for each simulated
vehicle configuration and use the GEM
outputs of instantaneous engine speed
and engine flywheel torque for each
vehicle configuration to generate a 10
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Hz transient duty cycle corresponding
to each vehicle configuration operating
over each vehicle duty cycle. Run GEM
for the specified number of vehicle
configurations. You may run additional
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vehicle configurations to represent a
wider range of in-use vehicles. Run
GEM as follows:
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28MRP2
Where:
fn[speed] = engine’s angular speed as
determined in paragraph (c)(3)(ii) or (iii)
of this section.
ktopgear = transmission gear ratio in the
highest available gear from Table 1 of
this section.
vref = reference speed. Use 65 mi/hr for the
transient cycle and the 65 mi/hr highway
cruise cycle and use 55 mi/hr for the 55
mi/hr highway cruise cycle.
(ii) Vehicle configurations for Sparkignition HDE, Light HDE, and Medium
HDE. Test at least eight different vehicle
configurations for engines that will be
installed in vocational Light HDV or
vocational Medium HDV using vehicles
in the following table:
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vehicle configurations for those engines.
However, the preceding sentence does
not apply if you choose to create two
separate maps from the vehicle
configurations defined in Table 3 and
Table 4 in this section. Tables 3 and 4
follow:
EP28MR22.063
settings specific to each vehicle
configuration as shown in Table 3 or
Table 4 in this section, as appropriate.
Engines subject to testing under both
Table 3 and Table 4 in this section need
not repeat overlapping vehicle
configurations, so complete fuel
mapping requires testing 12 (not 15)
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(iii) Vehicle configurations for Heavy
HDE. Test at least nine different vehicle
configurations for engines that will be
installed in vocational Heavy HDV and
for tractors that are not heavy-haul
tractors. Test six different vehicle
configurations for engines that will be
installed in heavy-haul tractors. Use the
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(iv) Vehicle configurations for mixeduse engines. If the engine will be
installed in a combination of vehicles
defined in paragraphs (c)(3)(ii) and (iii)
of this section, use good engineering
judgment to select at least nine vehicle
configurations from Table 2 and Table 3
in this section that best represent the
range of vehicles your engine will be
sold in. This may require you to define
additional representative vehicle
configurations. For example, if your
engines will be installed in vocational
Medium HDV and vocational Heavy
HDV, you might select Tests 2, 4, 6 and
8 of Table 2 of this section to represent
vocational Medium HDV and Tests 3, 6,
and 9 of Table 3 in this section to
represent vocational Heavy HDV and
add two more vehicle configurations
that you define.
(v) Programming GEM. Use the
defined values in Tables 1 through 4 in
this section to set up GEM with the
correct regulatory subcategory and
vehicle weight reduction.
(d) Test the engine with GEM cycles.
Test the engine over each of the
transient engine duty cycles generated
in paragraph (c) of this section as
follows:
(1) Operate the engine over a
sequence of required and optional
engine duty cycles as follows:
(i) Sort the list of engine duty cycles
into three separate groups by vehicle
duty cycle: Transient vehicle cycle, 55
mi/hr highway cruise cycle, and 65 mi/
hr highway cruise cycle.
(ii) Within each group of engine duty
cycles derived from the same vehicle
duty cycle, first run the engine duty
cycle with the highest reference cycle
work, followed by the cycle with the
lowest cycle work; followed by the cycle
with second-highest cycle work,
followed by the cycle with the secondlowest cycle work; continuing through
all the cycles for that vehicle duty cycle.
The series of engine duty cycles to
represent a single vehicle duty cycle is
a single fuel-mapping sequence. Each
engine duty cycle represents a different
interval. Repeat the fuel-mapping
sequence for the engine duty cycles
derived from the other vehicle duty
cycles until testing is complete.
(iii) Operate the engine over two full
engine duty cycles to precondition
before each interval in the fuel-mapping
sequence. Precondition the engine
before the first and second engine duty
cycle in each fuel-mapping sequence by
repeating operation with the engine
duty cycle with the highest reference
cycle work over the relevant vehicle
duty cycle. The preconditioning for the
remaining cycles in the fuel-mapping
sequence consists of operation over the
preceding two engine duty cycles in the
fuel-mapping sequence (with or without
measurement). For transient vehicle
duty cycles, start each engine duty cycle
within 10 seconds after finishing the
preceding engine duty cycle (with or
without measurement). For highway
cruise cycles, start each engine duty
cycle and interval after linearly ramping
to the speed and torque setpoints over
5 seconds and stabilizing for 15
seconds.
(2) If the engine has an adjustable
warm idle speed setpoint, set it to the
value defined in 40 CFR 1037.520(h)(1).
(3) Control speed and torque to meet
the cycle validation criteria in 40 CFR
1065.514 for each interval, except that
the standard error of the estimate in
Table 2 of 40 CFR 1065.514 is the only
speed criterion that applies if the range
of reference speeds is less than 10
percent of the mean reference speed. For
spark-ignition gaseous-fueled engines
with fuel delivery at a single point in
the intake manifold, you may apply the
statistical criteria in Table 5 in this
section for transient testing. Note that 40
CFR part 1065 does not allow reducing
cycle precision to a lower frequency
than the 10 Hz reference cycle generated
by GEM.
TABLE 5 TO PARAGRAPH (c)(3) OF § 1036.540—STATISTICAL CRITERIA FOR VALIDATING DUTY CYCLES FOR SPARKIGNITION GASEOUS-FUELED ENGINES
Parameter
Speed
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Slope, a1 ............................................
Absolute value of intercept, |a0| .........
Standard error of the estimate, SEE
Coefficient of determination, r2 ..........
See
See
See
See
40
40
40
40
(4) Record measurements using direct
and/or indirect measurement of fuel
flow as follows:
(i) Direct fuel-flow measurement.
Record speed and torque and measure
fuel consumption with a fuel flow meter
for the interval defined by the engine
duty cycle. Determine the
corresponding mean values for the
interval. Use of redundant direct fuelflow measurements require prior EPA
approval.
(ii) Indirect fuel-flow measurement.
Record speed and torque and measure
emissions and other inputs needed to
run the chemical balance in 40 CFR
1065.655(c) for the interval defined by
the engine duty cycle. Determine the
corresponding mean values for the
interval. Use of redundant indirect fuelflow measurements require prior EPA
approval. Measure background
concentration as described in 40 CFR
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CFR
CFR
CFR
CFR
1065.514
1065.514
1065.514
1065.514
Torque
...
...
...
...
See 40 CFR 1065.514 .......................
≤3% of maximum mapped torque .....
≤15% of maximum mapped torque ...
≥0.700 ................................................
1065.140, except that you may use one
of the following methods to apply a
single background reading to multiple
intervals:
(A) If you use batch sampling to
measure background emissions, you
may sample periodically into the bag
over the course of multiple intervals. If
you use this provision, you must apply
the same background readings to correct
emissions from each of the applicable
intervals.
(B) You may determine background
emissions by sampling from the dilution
air over multiple engine duty cycles. If
you use this provision, you must allow
sufficient time for stabilization of the
background measurement; followed by
an averaging period of at least 30
seconds. Use the average of the two
background readings to correct the
measurement from each engine duty
cycle. The first background reading
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Power
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See 40 CFR 1065.514.
See 40 CFR 1065.514.
≤15% of maximum mapped power.
≥0.750.
must be taken no greater than 30
minutes before the start of the first
applicable engine duty cycle and the
second background reading must be
taken no later than 30 minutes after the
end of the last applicable engine duty
cycle. Background readings may not
span more than a full fuel-mapping
sequence for a vehicle duty cycle.
(5) Warm up the engine as described
in 40 CFR 1065.510(b)(2). Within 60
seconds after concluding the warm-up,
start the linear ramp of speed and torque
over 20 seconds to the first speed and
torque setpoint of the preconditioning
cycle.
(6) Precondition the engine before the
start of testing as described in paragraph
(d)(1)(iii) of this section.
(7) Operate the engine over the first
engine duty cycle. Record
measurements during the interval.
Measure and report NOX emissions over
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each interval as described in paragraph
(b)(2) of this section.
(8) Continue testing engine duty
cycles that are derived from the other
vehicle duty cycles until testing is
complete.
(9) You may interrupt the fuelmapping sequence after completing any
interval. You may calibrate analyzers,
read and evacuate background bag
samples, or sample dilution air for
measuring background concentration
before restarting. Shut down the engine
during any interruption. If you restart
the sequence within 30 minutes or less,
restart the sequence at paragraph (d)(6)
of this section and then restart testing at
the next interval in the fuel-mapping
sequence. If you restart the sequence
after more than 30 minutes, restart the
sequence at paragraph (d)(5) of this
section and then restart testing at the
next interval in the fuel-mapping
sequence.
(10) The following provisions apply
for infrequent regeneration events, other
interruptions during intervals, and
otherwise voided intervals:
(i) Stop testing if an infrequent
regeneration event occurs during a
interval or a interval is interrupted for
any other reason. Void the interrupted
interval and any additional intervals for
which you are not able to meet
requirements for measuring background
concentration. If the infrequent
regeneration event occurs between
intervals, void completed intervals only
if you are not able to meet requirements
for measuring background concentration
for those intervals.
(ii) If an infrequent regeneration event
occurs, allow the regeneration event to
finish with the engine operating at a
speed and load that allows effective
regeneration.
(iii) If you interrupt testing during an
interval, if you restart the sequence
within 30 minutes or less, restart the
sequence at paragraph (d)(6) of this
section and then restart testing at the
next interval in the fuel-mapping
sequence. If you restart the sequence
after more than 30 minutes, restart the
sequence at paragraph (d)(5) of this
section and then restart testing at the
next interval in the fuel-mapping
sequence.
(iv) If you void one or more intervals,
you must perform additional testing to
get results for all intervals. You may
rerun a complete fuel-mapping
sequence or any contiguous part of the
fuel-mapping sequence. If you get a
second valid measurement for any
interval, use only the result from the last
valid interval. If you restart the
sequence within 30 minutes or less,
restart the sequence at paragraph (d)(6)
of this section and then restart testing at
the first selected interval in the fuelmapping sequence. If you restart the
sequence after more than 30 minutes,
restart the sequence at paragraph (d)(5)
of this section and then restart testing at
the first selected interval in the fuelmapping sequence. Continue testing
until you have valid results for all
intervals. The following examples
illustrate possible scenarios for a partial
run through a fuel-mapping sequence:
(A) If you voided only the interval
associated with the fourth engine duty
cycle in the sequence, you may restart
the sequence using the second and third
engine duty cycles as the
preconditioning cycles and stop after
completing the interval associated with
the fourth engine duty cycle.
(B) If you voided the intervals
associated with the fourth and sixth
engine duty cycles, you may restart the
sequence using the second and third
engine duty cycles for preconditioning
and stop after completing the interval
associated with the sixth engine duty
cycle.
(11) You may send signals to the
engine controller during the test, such
as current transmission gear and vehicle
speed, if that allows engine operation
during the to better represent in-use
operation.
(12) Calculate the fuel mass flow rate,
mfuel, for each duty cycle using one of
the following equations:
(i) Determine fuel-consumption rates
using emission measurements from the
raw or diluted exhaust, calculate the
mass of fuel for each duty cycle,
mfuel[cycle], as follows:
(A) For calculations that use
continuous measurement of emissions
and continuous CO2 from urea, calculate
mfuel[cycle] using the following equation:
Where:
MC = molar mass of carbon.
wCmeas = carbon mass fraction of fuel (or
mixture of fuels) as determined in 40
CFR 1065.655(d), except that you may
not use the default properties in Table 2
of 40 CFR 1065.655 to determine α, β,
and wC. You may not account for the
contribution to α, β, γ, and δ of diesel
exhaust fluid or other non-fuel fluids
injected into the exhaust.
i = an indexing variable that represents one
recorded emission value.
N = total number of measurements over the
duty cycle.
n˙exh = exhaust molar flow rate from which
you measured emissions.
xCcombdry = amount of carbon from fuel and
any injected fluids in the exhaust per
mole of dry exhaust as determined in 40
CFR 1065.655(c).
xH2Oexhdry = amount of H2O in exhaust per
mole of exhaust as determined in 40 CFR
1065.655(c).
Dt = 1/frecord
MCO2 = molar mass of carbon dioxide.
˙ C02DEFi = mass emission rate of CO2
m
resulting from diesel exhaust fluid
decomposition over the duty cycle as
determined from § 1036.535(b)(9). If your
engine does not utilize diesel exhaust
fluid for emission control, or if you
choose not to perform this correction, set
˙ C02DEFi equal to 0.
m
Example:
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MC = 12.0107 g/mol
wCmeas = 0.867
N = 6680
n˙exh1= 2.876 mol/s
n˙exh2 = 2.224 mol/s
xCcombdry1 = 2.61·10¥3 mol/mol
xCcombdry2 = 1.91·10¥3 mol/mol
xH2Oexh1= 3.53·10¥2 mol/mol
xH2Oexh2= 3.13·10¥2 mol/mol
frecord = 10 Hz
Dt = 1/10 = 0.1 s
MCO2 = 44.0095 g/mol
˙ CO2DEF1 = 0.0726 g/s
m
˙ CO2DEF2 = 0.0751 g/s
m
mfueltransientTest1 =
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optionally for each of the highway
cruise cycles corresponding to each
simulated vehicle configuration as
follows:
(1) Your declared fuel mass
consumption, mfuel[cycle]. Using the
calculated fuel mass consumption
values described in paragraph (d) of this
section, declare values using the
methods described in § 1036.535(g)(2)
and (3).
(2) We will determine mfuel[cycle]
values using the method described in
§ 1036.535(g)(3).
(4) Positive work determined
according to 40 CFR part 1065, W[cycle],
by using the engine speed and engine
torque measured during the engine test
while the vehicle is moving. Note that
the engine cycle created by GEM has a
flag to indicate when the vehicle is
moving.
(5) The engine idle speed and torque,
by taking the average engine speed and
torque measured during the engine test
while the vehicle is not moving. Note
that the engine cycle created by GEM
has a flag to indicate when the vehicle
is moving.
(6) The following table illustrates the
GEM data inputs corresponding to the
different vehicle configurations for a
given duty cycle:
§ 1036.543 Carbon balance error
verification.
Subpart G—Special Compliance
Provisions
1068, and the provisions of the Clean
Air Act. The provisions of 40 CFR part
1068 apply for heavy-duty highway
engines as specified in that part, subject
to the following provisions:
(1) The exemption provisions of 40
CFR 1068.201 through 1068.230,
1068.240, and 1068.260 through 265
apply for heavy-duty motor vehicle
engines. The other exemption
provisions, which are specific to
Example:
N = 6680
˙ fuel1 = 1.856 g/s
m
˙ fuel2 = 1.962 g/s
m
frecord = 10 Hz
The optional carbon balance error
verification in 40 CFR 1065.543
compares independent assessments of
the flow of carbon through the system
(engine plus aftertreatment). This
procedure applies for each individual
interval in § 1036.535(b), (c), and (d),
§ 1036.540, and 40 CFR 1037.550.
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§ 1036.601 Overview of compliance
provisions.
(a) Engine and vehicle manufacturers,
as well as owners, operators, and
rebuilders of engines subject to the
requirements of this part, and all other
persons, must observe the provisions of
this part, the provisions of 40 CFR part
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Δt = 1/10 = 0.1 s
mfueltransient = (1.856 + 1.962 + . . . +
˙ fuel6680) · 0.1
m
mfueltransient = 111.95 g
(13) Correct the measured or
calculated fuel mass flow rate, mfuel, for
each result to a mass-specific net energy
content of a reference fuel as described
Ô with
in § 1036.535(e), replacing m
fuel
mfuel in Eq. 1036.535–4.
(e) Determine GEM inputs. Use the
results of engine testing in paragraph (d)
of this section to determine the GEM
inputs for the transient duty cycle and
Where:
i = an indexing variable that represents one
recorded value.
N = total number of measurements over the
duty cycle. For batch fuel mass
measurements, set N = 1.
˙ fueli = the fuel mass flow rate, for each
m
point, i, starting from i = 1.
Dt = 1/frecord
frecord = the data recording frequency.
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nonroad engines, do not apply for
heavy-duty vehicles or heavy-duty
engines.
(2) Engine signals to indicate a need
for maintenance under
§ 1036.125(a)(1)(ii) are considered an
element of design of the emission
control system. Disabling, resetting, or
otherwise rendering such signals
inoperative without also performing the
indicated maintenance procedure is
therefore prohibited under 40 CFR
1068.101(b)(1).
(3) The warranty-related prohibitions
in section 203(a)(4) of the Act (42 U.S.C.
7522(a)(4)) apply to manufacturers of
new heavy-duty highway engines in
addition to the prohibitions described in
40 CFR 1068.101(b)(6). We may assess a
civil penalty up to $44,539 for each
engine or vehicle in violation.
(b) The following provisions from 40
CFR parts 85 and 86 continue to apply
after model year 2026 for engines
subject to the requirements of this part:
(1) The tampering prohibition in 40
CFR 1068.101(b)(1) applies for
alternative fuel conversions as specified
in 40 CFR part 85, subpart F.
(2) Engine manufacturers must meet
service information requirements as
specified in 40 CFR 86.010–38(j).
(3) Provisions related to
nonconformance penalties apply as
described in 40 CFR part 86, subpart L.
(4) The manufacturer-run in-use
testing program applies as described in
40 CFR part 86, subpart T.
(c) The emergency vehicle field
modification provisions of 40 CFR
85.1716 apply with respect to the
standards of this part.
(d) Subpart C of this part describes
how to test and certify dual-fuel and
flexible-fuel engines. Some multi-fuel
engines may not fit either of those
defined terms. For such engines, we will
determine whether it is most
appropriate to treat them as single-fuel
engines, dual-fuel engines, or flexiblefuel engines based on the range of
possible and expected fuel mixtures. For
example, an engine might burn natural
gas but initiate combustion with a pilot
injection of diesel fuel. If the engine is
designed to operate with a single fueling
algorithm (i.e., fueling rates are fixed at
a given engine speed and load
condition), we would generally treat it
as a single-fuel engine. In this context,
the combination of diesel fuel and
natural gas would be its own fuel type.
If the engine is designed to also operate
on diesel fuel alone, we would generally
treat it as a dual-fuel engine. If the
engine is designed to operate on varying
mixtures of the two fuels, we would
generally treat it as a flexible-fuel
engine. To the extent that requirements
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vary for the different fuels or fuel
mixtures, we may apply the more
stringent requirements.
§ 1036.605 Alternate emission standards
for engines used in specialty vehicles.
Starting in model year 2027,
compression-ignition engines at or
above 56 kW and spark-ignition engines
of any size that will be installed in
specialty vehicles as allowed by 40 CFR
1037.605 are exempt from the standards
of subpart B this part. Qualifying
engines must certify under this part by
meeting alternate emission standards as
follows:
(a) Spark-ignition engines must be of
a configuration that is identical to one
that is certified under 40 CFR part 1048
to Blue Sky standards under 40 CFR
1048.140.
(b) Compression-ignition engines
must be of a configuration that is
identical to one that is certified under
40 CFR part 1039, and meet the
following additional standards using the
same duty cycles that apply under 40
CFR part 1039:
(1) The engines must be certified with
a Family Emission Limit for PM of 0.020
g/kW-hr.
(2) Diesel-fueled engines using
selective catalytic reduction must meet
an emission standard of 0.1 g/kW-hr for
N2O.
(c) Except as specified in this section,
engines certified under this section
must meet all the requirements that
apply under 40 CFR part 1039 or 1048
instead of the comparable provisions in
this part. Before shipping engines under
this section, you must have written
assurance from vehicle manufacturers
that they need a certain number of
exempted engines under this section. In
your annual production report under 40
CFR 1039.250 or 1048.250, count these
engines separately and identify the
vehicle manufacturers that will be
installing them. Treat these engines as
part of the corresponding engine family
under 40 CFR part 1039 or part 1048 for
compliance purposes such as testing
production engines, in-use testing,
defect reporting, and recall.
(d) The engines must be labeled as
described in § 1036.135, with the
following statement instead of the one
specified in § 1036.135(c)(8): ‘‘This
engine conforms to alternate standards
for specialty vehicles under 40 CFR
1036.605.’’ Engines certified under this
section may not have the label specified
for nonroad engines in 40 CFR part 1039
or part 1048 or any other label
identifying them as nonroad engines.
(e) In a separate application for a
certificate of conformity, identify the
corresponding nonroad engine family,
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describe the label required under
section, state that you meet applicable
diagnostic requirements under 40 CFR
part 1039 or part 1048, and identify
your projected U.S.-directed production
volume.
(f) No additional certification fee
applies for engines certified under this
section.
(g) Engines certified under this
section may not generate or use
emission credits under this part or
under 40 CFR part 1039. The vehicles in
which these engines are installed may
generate or use emission credits as
described in 40 CFR part 1037.
§ 1036.610 Off-cycle technology credits
and adjustments for reducing greenhouse
gas emissions.
(a) You may ask us to apply the
provisions of this section for CO2
emission reductions resulting from
powertrain technologies that were not in
common use with heavy-duty vehicles
before model year 2010 that are not
reflected in the specified procedure.
While you are not required to prove that
such technologies were not in common
use with heavy-duty vehicles before
model year 2010, we will not approve
your request if we determine that they
do not qualify. We will apply these
provisions only for technologies that
will result in a measurable,
demonstrable, and verifiable real-world
CO2 reduction. Note that prior to model
year 2016, these technologies were
referred to as ‘‘innovative technologies’’.
(b) The provisions of this section may
be applied as either an improvement
factor (used to adjust emission results)
or as a separate credit, consistent with
good engineering judgment. Note that
the term ‘‘credit’’ in this section
describes an additive adjustment to
emission rates and is not equivalent to
an emission credit in the ABT program
of subpart H of this part. We
recommend that you base your credit/
adjustment on A to B testing of pairs of
engines/vehicles differing only with
respect to the technology in question.
(1) Calculate improvement factors as
the ratio of in-use emissions with the
technology divided by the in-use
emissions without the technology.
Adjust the emission results by
multiplying by the improvement factor.
Use the improvement-factor approach
where good engineering judgment
indicates that the actual benefit will be
proportional to emissions measured
over the procedures specified in this
part. For example, the benefits from
technologies that reduce engine
operation would generally be
proportional to the engine’s emission
rate.
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(2) Calculate separate credits based on
the difference between the in-use
emission rate (g/ton-mile) with the
technology and the in-use emission rate
without the technology. Subtract this
value from your measured emission
result and use this adjusted value to
determine your FEL. We may also allow
you to calculate the credits based on g/
hp·hr emission rates. Use the separatecredit approach where good engineering
judgment indicates that the actual
benefit will not be proportional to
emissions measured over the procedures
specified in this part.
(3) We may require you to discount or
otherwise adjust your improvement
factor or credit to account for
uncertainty or other relevant factors.
(c) Send your request to the
Designated Compliance Officer. We
recommend that you do not begin
collecting data (for submission to EPA)
before contacting us. For technologies
for which the vehicle manufacturer
could also claim credits (such as
transmissions in certain circumstances),
we may require you to include a letter
from the vehicle manufacturer stating
that it will not seek credits for the same
technology. Your request must contain
the following items:
(1) A detailed description of the offcycle technology and how it functions
to reduce CO2 emissions under
conditions not represented on the duty
cycles required for certification.
(2) A list of the engine configurations
that will be equipped with the
technology.
(3) A detailed description and
justification of the selected engines.
(4) All testing and simulation data
required under this section, plus any
other data you have considered in your
analysis. You may ask for our
preliminary approval of your plan under
§ 1036.210.
(5) A complete description of the
methodology used to estimate the offcycle benefit of the technology and all
supporting data, including engine
testing and in-use activity data. Also
include a statement regarding your
recommendation for applying the
provisions of this section for the given
technology as an improvement factor or
a credit.
(6) An estimate of the off-cycle benefit
by engine model, and the fleetwide
benefit based on projected sales of
engine models equipped with the
technology.
(7) A demonstration of the in-use
durability of the off-cycle technology,
based on any available engineering
analysis or durability testing data (either
by testing components or whole
engines).
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(d) We may seek public comment on
your request, consistent with the
provisions of 40 CFR 86.1869–12(d).
However, we will generally not seek
public comment on credits/adjustments
based on A to B engine dynamometer
testing, chassis testing, or in-use testing.
(e) We may approve an improvement
factor or credit for any configuration
that is properly represented by your
testing.
(1) For model years before 2021, you
may continue to use an approved
improvement factor or credit for any
appropriate engine families in future
model years through 2020.
(2) For model years 2021 and later,
you may not rely on an approval for
model years before 2021. You must
separately request our approval before
applying an improvement factor or
credit under this section for 2021 and
later engines, even if we approved an
improvement factor or credit for similar
engine models before model year 2021.
Note that approvals for model year 2021
and later may carry over for multiple
years.
§ 1036.615 Engines with Rankine cycle
waste heat recovery and hybrid
powertrains.
This section specifies how to generate
advanced-technology emission credits
for hybrid powertrains that include
energy storage systems and regenerative
braking (including regenerative engine
braking) and for engines that include
Rankine-cycle (or other bottoming cycle)
exhaust energy recovery systems. This
section applies only for model year 2020
and earlier engines.
(a) Pre-transmission hybrid
powertrains. Test pre-transmission
hybrid powertrains with the hybrid
engine procedures of 40 CFR part 1065
or with the post-transmission
procedures in 40 CFR 1037.550. Pretransmission hybrid powertrains are
those engine systems that include
features to recover and store energy
during engine motoring operation but
not from the vehicle’s wheels. Engines
certified with pre-transmission hybrid
powertrains must be certified to meet
the diagnostic requirements as specified
in § 1036.110 with respect to powertrain
components and systems; if different
manufacturers produce the engine and
the hybrid powertrain, the hybrid
powertrain manufacturer may separately
certify its powertrain relative to
diagnostic requirements.
(b) Rankine engines. Test engines that
include Rankine-cycle exhaust energy
recovery systems according to the
procedures specified in subpart F of this
part unless we approve alternate
procedures.
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(c) Calculating credits. Calculate
credits as specified in subpart H of this
part. Credits generated from engines and
powertrains certified under this section
may be used in other averaging sets as
described in § 1036.740(c).
(d) Off-cycle technologies. You may
certify using both the provisions of this
section and the off-cycle technology
provisions of § 1036.610, provided you
do not double-count emission benefits.
§ 1036.620 Alternate CO2 standards based
on model year 2011 compression-ignition
engines.
For model years 2014 through 2016,
you may certify your compressionignition engines to the CO2 standards of
this section instead of the CO2 standards
in § 1036.108. However, you may not
certify engines to these alternate
standards if they are part of an averaging
set in which you carry a balance of
banked credits. You may submit
applications for certifications before
using up banked credits in the averaging
set, but such certificates will not
become effective until you have used up
(or retired) your banked credits in the
averaging set. For purposes of this
section, you are deemed to carry credits
in an averaging set if you carry credits
from advanced technology that are
allowed to be used in that averaging set.
(a) The standards of this section are
determined from the measured emission
rate of the engine of the applicable
baseline 2011 engine family or families
as described in paragraphs (b) and (c) of
this section. Calculate the CO2 emission
rate of the baseline engine using the
same equations used for showing
compliance with the otherwise
applicable standard. The alternate CO2
standard for light and medium heavyduty vocational-certified engines
(certified for CO2 using the transient
cycle) is equal to the baseline emission
rate multiplied by 0.975. The alternate
CO2 standard for tractor-certified
engines (certified for CO2 using the SET
duty cycle) and all other Heavy HDE is
equal to the baseline emission rate
multiplied by 0.970. The in-use FEL for
these engines is equal to the alternate
standard multiplied by 1.03.
(b) This paragraph (b) applies if you
do not certify all your engine families in
the averaging set to the alternate
standards of this section. Identify
separate baseline engine families for
each engine family that you are
certifying to the alternate standards of
this section. For an engine family to be
considered the baseline engine family, it
must meet the following criteria:
(1) It must have been certified to all
applicable emission standards in model
year 2011. If the baseline engine was
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certified to a NOX FEL above the
standard and incorporated the same
emission control technologies as the
new engine family, you may adjust the
baseline CO2 emission rate to be
equivalent to an engine meeting the 0.20
g/hp·hr NOX standard (or your higher
FEL as specified in this paragraph
(b)(1)), using certification results from
model years 2009 through 2011,
consistent with good engineering
judgment.
(i) Use the following equation to relate
model year 2009–2011 NOX and CO2
emission rates (g/hp·hr): CO2 = a ×
log(NOX)+b.
(ii) For model year 2014–2016 engines
certified to NOX FELs above 0.20 g/
hp·hr, correct the baseline CO2
emissions to the actual NOX FELs of the
2014–2016 engines.
(iii) Calculate separate adjustments for
emissions over the SET duty cycle and
the transient cycle.
(2) The baseline configuration tested
for certification must have the same
engine displacement as the engines in
the engine family being certified to the
alternate standards, and its rated power
must be within five percent of the
highest rated power in the engine family
being certified to the alternate
standards.
(3) The model year 2011 U.S.-directed
production volume of the configuration
tested must be at least one percent of the
total 2011 U.S.-directed production
volume for the engine family.
(4) The tested configuration must
have cycle-weighted BSFC equivalent to
or better than all other configurations in
the engine family.
(c) This paragraph (c) applies if you
certify all your engine families in the
primary intended service class to the
alternate standards of this section. For
purposes of this section, you may
combine Light HDE and Medium HDE
into a single averaging set. Determine
your baseline CO2 emission rate as the
production-weighted emission rate of
the certified engine families you
produced in the 2011 model year. If you
produce engines for both tractors and
vocational vehicles, treat them as
separate averaging sets. Adjust the CO2
emission rates to be equivalent to an
engine meeting the average NOX FEL of
new engines (assuming engines certified
to the 0.20 g/hp·hr NOX standard have
a NOX FEL equal to 0.20 g/hp·hr), as
described in paragraph (b)(1) of this
section.
(d) Include the following statement on
the emission control information label:
‘‘THIS ENGINE WAS CERTIFIED TO
AN ALTERNATE CO2 STANDARD
UNDER § 1036.620.’’
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(e) You may not bank CO2 emission
credits for any engine family in the
same averaging set and model year in
which you certify engines to the
standards of this section. You may not
bank any advanced-technology credits
in any averaging set for the model year
you certify under this section (since
such credits would be available for use
in this averaging set). Note that the
provisions of § 1036.745 apply for
deficits generated with respect to the
standards of this section.
(f) You need our approval before you
may certify engines under this section,
especially with respect to the numerical
value of the alternate standards. We will
not approve your request if we
determine that you manipulated your
engine families or engine configurations
to certify to less stringent standards, or
that you otherwise have not acted in
good faith. You must keep and provide
to us any information we need to
determine that your engine families
meet the requirements of this section.
Keep these records for at least five years
after you stop producing engines
certified under this section.
§ 1036.625 In-use compliance with CO2
family emission limits (FELs).
Section 1036.225 describes how to
change the FEL for an engine family
during the model year. This section,
which describes how you may ask us to
increase an engine family’s CO2 FEL
after the end of the model year, is
intended to address circumstances in
which it is in the public interest to
apply a higher in-use CO2 FEL based on
forfeiting an appropriate number of
emission credits. For example, this may
be appropriate where we determine that
recalling vehicles would not
significantly reduce in-use emissions.
We will generally not allow this option
where we determine the credits being
forfeited would likely have expired.
(a) You may ask us to increase an
engine family’s FEL after the end of the
model year if you believe some of your
in-use engines exceed the CO2 FEL that
applied during the model year (or the
CO2 emission standard if the family did
not generate or use emission credits).
We may consider any available
information in making our decision to
approve or deny your request.
(b) If we approve your request under
this section, you must apply emission
credits to cover the increased FEL for all
affected engines. Apply the emission
credits as part of your credit
demonstration for the current
production year. Include the
appropriate calculations in your final
report under § 1036.730.
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(c) Submit your request to the
Designated Compliance Officer. Include
the following in your request:
(1) Identify the names of each engine
family that is the subject of your
request. Include separate family names
for different model years
(2) Describe why your request does
not apply for similar engine models or
additional model years, as applicable.
(3) Identify the FEL(s) that applied
during the model year and recommend
a replacement FEL for in-use engines;
include a supporting rationale to
describe how you determined the
recommended replacement FEL.
(4) Describe whether the needed
emission credits will come from
averaging, banking, or trading.
(d) If we approve your request, we
will identify the replacement FEL. The
value we select will reflect our best
judgment to accurately reflect the actual
in-use performance of your engines,
consistent with the testing provisions
specified in this part. We may apply the
higher FELs to other engine families
from the same or different model years
to the extent they used equivalent
emission controls. We may include any
appropriate conditions with our
approval.
(e) If we order a recall for an engine
family under 40 CFR 1068.505, we will
no longer approve a replacement FEL
under this section for any of your
engines from that engine family, or from
any other engine family that relies on
equivalent emission controls.
§ 1036.630 Certification of engine
greenhouse gas emissions for powertrain
testing.
For engines included in powertrain
families under 40 CFR part 1037, you
may choose to include the
corresponding engine emissions in your
engine families under this part instead
of (or in addition to) the otherwise
applicable engine fuel maps.
(a) If you choose to certify powertrain
fuel maps in an engine family, the
declared powertrain emission levels
become standards that apply for
selective enforcement audits and in-use
testing. We may require that you
provide to us the engine cycle (not
normalized) corresponding to a given
powertrain for each of the specified
duty cycles.
(b) If you choose to certify only fuel
map emissions for an engine family and
to not certify emissions over powertrain
cycles under 40 CFR 1037.550, we will
not presume you are responsible for
emissions over the powertrain cycles.
However, where we determine that you
are responsible in whole or in part for
the emission exceedance in such cases,
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we may require that you participate in
any recall of the affected vehicles. Note
that this provision to limit your
responsibility does not apply if you also
hold the certificate of conformity for the
vehicle.
(c) If you split an engine family into
subfamilies based on different fuelmapping procedures as described in
§ 1036.230(f)(2), the fuel-mapping
procedures you identify for certifying
each subfamily also apply for selective
enforcement audits and in-use testing.
§ 1036.635
[Reserved]
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§ 1036.655 Special provisions for dieselfueled engines sold in American Samoa or
the Commonwealth of the Northern Mariana
Islands.
(a) The prohibitions in 40 CFR
1068.101(a)(1) do not apply to dieselfueled engines, subject to the following
conditions:
(1) The engine is intended for use and
will be used in American Samoa or the
Commonwealth of the Northern Mariana
Islands.
(2) The engine meets the emission
standards that applied to model year
2006 engines as specified in appendix A
of this part.
(3) You meet all the requirements of
40 CFR 1068.265.
(b) If you introduce an engine into
U.S. commerce under this section, you
must meet the labeling requirements in
§ 1036.135, but add the following
statement instead of the compliance
statement in § 1036.135(c)(8):
THIS ENGINE (or VEHICLE, as
applicable) CONFORMS TO US EPA
EMISSION STANDARDS APPLICABLE
TO MODEL YEAR 2006. THIS ENGINE
(or VEHICLE, as applicable) DOES NOT
CONFORM TO US EPA EMISSION
REQUIREMENTS IN EFFECT AT TIME
OF PRODUCTION AND MAY NOT BE
IMPORTED INTO THE UNITED
STATES OR ANY TERRITORY OF THE
UNITED STATES EXCEPT AMERICAN
SAMOA OR THE COMMONWEALTH
OF THE NORTHERN MARIANA
ISLANDS.
(c) Introducing into U.S. commerce an
engine exempted under this section in
any state or territory of the United States
other than American Samoa or the
Commonwealth of the Northern Mariana
Islands, throughout its lifetime, violates
the prohibitions in 40 CFR
1068.101(a)(1), unless it is exempt
under a different provision.
(d) The exemption provisions in this
section also applied for model year 2007
and later engines introduced into
commerce in Guam before [the effective
date of the final rule].
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Subpart H—Averaging, Banking, and
Trading for Certification
§ 1036.701
General provisions.
(a) You may average, bank, and trade
(ABT) emission credits for purposes of
certification as described in this subpart
and in subpart B of this part to show
compliance with the standards of
§§ 1036.104 and 1036.108. Participation
in this program is voluntary. Note that
certification to NOX standards in
§ 1036.104 is based on a Family
Emission Limit (FEL) and certification
to CO2 standards in § 1036.108 is based
on a Family Certification Level (FCL).
This subpart refers to ‘‘FEL/FCL’’ to
simultaneously refer to FELs for NOX
and FCLs for CO2. Note also that subpart
B of this part requires you to assign an
FCL to all engine families, whether or
not they participate in the ABT
provisions of this subpart.
(b) The definitions of subpart I of this
part apply to this subpart in addition to
the following definitions:
(1) Actual emission credits means
emission credits you have generated
that we have verified by reviewing your
final report.
(2) Averaging set means a set of
engines in which emission credits may
be exchanged. See § 1036.740.
(3) Broker means any entity that
facilitates a trade of emission credits
between a buyer and seller.
(4) Buyer means the entity that
receives emission credits as a result of
a trade.
(5) Reserved emission credits means
emission credits you have generated
that we have not yet verified by
reviewing your final report.
(6) Seller means the entity that
provides emission credits during a
trade.
(7) Standard means the emission
standard that applies under subpart B of
this part for engines not participating in
the ABT program of this subpart.
(8) Trade means to exchange emission
credits, either as a buyer or seller.
(c) Emission credits may be
exchanged only within an averaging set,
except as specified in § 1036.740.
(d) You may not use emission credits
generated under this subpart to offset
any emissions that exceed an FEL/FCL
or standard. This paragraph (d) applies
for all testing, including certification
testing, in-use testing, selective
enforcement audits, and other
production-line testing. However, if
emissions from an engine exceed an
FEL/FCL or standard (for example,
during a selective enforcement audit),
you may use emission credits to
recertify the engine family with a higher
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FEL/FCL that applies only to future
production.
(e) You may use either of the
following approaches to retire or forego
emission credits:
(1) You may retire emission credits
generated from any number of your
engines. This may be considered
donating emission credits to the
environment. Identify any such credits
in the reports described in § 1036.730.
Engines must comply with the
applicable FELs even if you donate or
sell the corresponding emission credits.
Donated credits may no longer be used
by anyone to demonstrate compliance
with any EPA emission standards.
(2) You may certify an engine family
using an FEL/FCL below the emission
standard as described in this part and
choose not to generate emission credits
for that family. If you do this, you do
not need to calculate emission credits
for those engine families, and you do
not need to submit or keep the
associated records described in this
subpart for that family.
(f) Emission credits may be used in
the model year they are generated.
Surplus emission credits may be banked
for future model years. Surplus
emission credits may sometimes be used
for past model years, as described in
§ 1036.745.
(g) You may increase or decrease an
FEL/FCL during the model year by
amending your application for
certification under § 1036.225. The new
FEL/FCL may apply only to engines you
have not already introduced into
commerce.
(h) See § 1036.740 for special credit
provisions that apply for greenhouse gas
credits generated under 40 CFR
86.1819–14(k)(7) or § 1036.615 or 40
CFR 1037.615.
(i) Unless the regulations in this part
explicitly allow it, you may not
calculate Phase 1 credits more than once
for any emission reduction. For
example, if you generate Phase 1 CO2
emission credits for a hybrid engine
under this part for a given vehicle, no
one may generate CO2 emission credits
for that same hybrid engine and the
associated vehicle under 40 CFR part
1037. However, Phase 1 credits could be
generated for identical vehicles using
engines that did not generate credits
under this part.
(j) Credits you generate with
compression-ignition engines in 2020
and earlier model years may be used in
model year 2021 and later as follows:
(1) For credit-generating engines
certified to the tractor engine standards
in § 1036.108, you may use credits
calculated relative to the tractor engine
standards.
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TABLE 1 TO PARAGRAPH (j)(2) OF
§ 1036.701—EMISSION LEVELS FOR
CREDIT CALCULATION
Medium heavy-duty
engines
558 g/hp·hr ................
Heavy heavy-duty
engines
525 g/hp·hr.
Where:
Std = the emission standard, in (mg NOX)/
hp·hr or (g CO2)/hp·hr, that applies
under subpart B of this part for engines
not participating in the ABT program of
this subpart (the ‘‘otherwise applicable
standard’’).
FL = the engine family’s FEL for NOX, in mg/
hp·hr, and FCL for CO2, in g/hp·hr,
rounded to the same number of decimal
places as the emission standard.
CF = a transient cycle conversion factor
(hp·hr/mile), calculated by dividing the
total (integrated) horsepower-hour over
the applicable duty cycle by 6.3 miles for
engines subject to spark-ignition
standards and 6.5 miles for engines
subject to compression-ignition
standards. This represents the average
work performed over the duty cycle. See
paragraph (b)(3) of this section for
provisions that apply for CO2.
Volume = the number of engines eligible to
participate in the averaging, banking,
and trading program within the given
engine family or subfamily during the
model year, as described in paragraph (c)
of this section.
UL = the useful life for the standard that
applies for a given primary intended
service class, in miles.
c = use 10¥6 for CO2 and 10¥9 for NOX.
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Example for model year 2025 Heavy
HDE generating CO2 credits for a model
year 2028 Heavy HDE:
Std = 432 g/hp·hr
FL = 401 g/hp·hr
CF = 9.78 hp·hr/mile
Volume = 15,342
UL = 435,000 miles
c = 10¥6
Emission credits = (432¥401) · 9.78 ·
15,342 · 435,000 · 10¥6 =
28,131,142 Mg
(2) [Reserved]
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(k) Engine families you certify with a
nonconformance penalty under 40 CFR
part 86, subpart L, may not generate
emission credits.
§ 1036.705 Generating and calculating
emission credits.
(a) The provisions of this section
apply separately for calculating
emission credits for each pollutant.
(b) For each participating family,
calculate positive or negative emission
credits relative to the otherwise
applicable emission standard. Calculate
positive emission credits for a family
that has an FEL/FCL below the
standard. Calculate negative emission
(3) The following additional
provisions apply for calculating CO2
credits:
(i) For engine families certified to
both the vocational and tractor engine
standards, calculate credits separately
for the vocational engines and the
tractor engines. We may allow you to
use statistical methods to estimate the
total production volumes where a small
fraction of the engines cannot be tracked
precisely.
(ii) Calculate the transient cycle
conversion factor for vocational engines
based on the average of vocational
engine configurations weighted by their
production volumes. Similarly,
calculate the transient cycle conversion
factor for tractor engines based on the
average of tractor engine configurations
weighted by their production volumes.
Note that calculating the transient cycle
conversion factor for tractors requires
you to use the conversion factor even for
engines certified to standards based on
the SET duty cycle.
(iii) The FCL for CO2 is based on
measurement over the FTP duty cycle
for vocational engines and over the SET
duty cycle for tractor engines.
(4) You may not generate emission
credits for tractor engines (i.e., engines
not certified to the transient cycle for
CO2) installed in vocational vehicles
(including vocational tractors certified
under 40 CFR 1037.630 or exempted
under 40 CFR 1037.631). We will waive
this provision where you demonstrate
that less than five percent of the engines
in your tractor family were installed in
vocational vehicles. For example, if you
know that 96 percent of your tractor
engines were installed in non-vocational
tractors but cannot determine the
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credits for a family that has an FEL/FCL
above the standard. Sum your positive
and negative credits for the model year
before rounding.
(1) Calculate emission credits to the
nearest megagram (Mg) for each family
or subfamily using the following
equation:
vehicle type for the remaining four
percent, you may generate credits for all
the engines in the family.
(5) You may generate CO2 emission
credits from a model year 2021 or later
medium heavy-duty engine family
subject to spark-ignition standards for
exchanging with other engine families
only if the engines in the family are
gasoline-fueled. You may generate CO2
credits from non-gasoline engine
families only for the purpose of
offsetting CH4 and/or N2O emissions
within the same engine family as
described in paragraph (d) of this
section.
(c) As described in § 1036.730,
compliance with the requirements of
this subpart is determined at the end of
the model year based on actual U.S.directed production volumes. Keep
appropriate records to document these
production volumes. Do not include any
of the following engines to calculate
emission credits:
(1) Engines that you do not certify to
the CO2 standards of this part because
they are permanently exempted under
subpart G of this part or under 40 CFR
part 1068.
(2) Exported engines.
(3) Engines not subject to the
requirements of this part, such as those
excluded under § 1036.5. For example,
do not include engines used in vehicles
certified to the greenhouse gas standards
of 40 CFR 86.1819.
(4) Any other engines if we indicate
elsewhere in this part that they are not
to be included in the calculations of this
subpart.
(d) You may use CO2 emission credits
to show compliance with CH4 and/or
N2O FELs instead of the otherwise
applicable emission standards. To do
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(2) For credit-generating engines
certified to the vocational engine
standards in § 1036.108, you may
optionally carry over adjusted
vocational credits from an averaging set,
and you may use credits calculated
relative to the emission levels in the
following table:
Federal Register / Vol. 87, No. 59 / Monday, March 28, 2022 / Proposed Rules
this, calculate the CH4 and/or N2O
emission credits needed (negative
credits) using the equation in paragraph
(b) of this section, using the FEL(s) you
specify for your engines during
certification instead of the FCL. You
must use 34 Mg of positive CO2 credits
to offset 1 Mg of negative CH4 credits for
model year 2021 and later engines, and
you must use 25 Mg of positive CO2
credits to offset 1 Mg of negative CH4
credits for earlier engines. You must use
298 Mg of positive CO2 credits to offset
1 Mg of negative N2O credits.
§ 1036.710
Averaging.
(a) Averaging is the exchange of
emission credits among your engine
families. You may average emission
credits only within the same averaging
set, except as specified in § 1036.740.
(b) You may certify one or more
engine families to an FEL/FCL above the
applicable standard, subject to any
applicable FEL caps and other the
provisions in subpart B of this part, if
you show in your application for
certification that your projected balance
of all emission-credit transactions in
that model year is greater than or equal
to zero, or that a negative balance is
allowed under § 1036.745.
(c) If you certify an engine family to
an FEL/FCL that exceeds the otherwise
applicable standard, you must obtain
enough emission credits to offset the
engine family’s deficit by the due date
for the final report required in
§ 1036.730. The emission credits used to
address the deficit may come from your
other engine families that generate
emission credits in the same model year
(or from later model years as specified
in § 1036.745), from emission credits
you have banked, or from emission
credits you obtain through trading.
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§ 1036.715
Banking.
(a) Banking is the retention of surplus
emission credits by the manufacturer
generating the emission credits for use
in future model years for averaging or
trading.
(b) You may designate any emission
credits you plan to bank in the reports
you submit under § 1036.730 as
reserved credits. During the model year
and before the due date for the final
report, you may designate your reserved
emission credits for averaging or
trading.
(c) Reserved credits become actual
emission credits when you submit your
final report. However, we may revoke
these emission credits if we are unable
to verify them after reviewing your
reports or auditing your records.
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(d) Banked credits retain the
designation of the averaging set in
which they were generated.
§ 1036.720
Trading.
(a) Trading is the exchange of
emission credits between
manufacturers. You may use traded
emission credits for averaging, banking,
or further trading transactions. Traded
emission credits remain subject to the
averaging-set restrictions based on the
averaging set in which they were
generated.
(b) You may trade actual emission
credits as described in this subpart. You
may also trade reserved emission
credits, but we may revoke these
emission credits based on our review of
your records or reports or those of the
company with which you traded
emission credits. You may trade banked
credits within an averaging set to any
certifying manufacturer.
(c) If a negative emission credit
balance results from a transaction, both
the buyer and seller are liable, except in
cases we deem to involve fraud. See
§ 1036.255(e) for cases involving fraud.
We may void the certificates of all
engine families participating in a trade
that results in a manufacturer having a
negative balance of emission credits.
See § 1036.745.
§ 1036.725 Required information for
certification.
(a) You must declare in your
application for certification your intent
to use the provisions of this subpart for
each engine family that will be certified
using the ABT program. You must also
declare the FEL/FCL you select for the
engine family for each pollutant for
which you are using the ABT program.
Your FELs must comply with the
specifications of subpart B of this part,
including the FEL caps.
(b) Include the following in your
application for certification:
(1) A statement that, to the best of
your belief, you will not have a negative
balance of emission credits for any
averaging set when all emission credits
are calculated at the end of the year; or
a statement that you will have a
negative balance of emission credits for
one or more averaging sets, but that it
is allowed under § 1036.745.
(2) Detailed calculations of projected
emission credits (positive or negative)
based on projected U.S.-directed
production volumes. We may require
you to include similar calculations from
your other engine families to project
your net credit balances for the model
year. If you project negative emission
credits for a family, state the source of
positive emission credits you expect to
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17721
use to offset the negative emission
credits.
§ 1036.730
ABT reports.
(a) If you certify any of your engine
families using the ABT provisions of
this subpart, you must send us a final
report by September 30 following the
end of the model year.
(b) Your report must include the
following information for each engine
family participating in the ABT
program:
(1) Engine-family designation and
averaging set.
(2) The emission standards that would
otherwise apply to the engine family.
(3) The FEL/FCL for each pollutant. If
you change the FEL/FCL after the start
of production, identify the date that you
started using the new FEL/FCL and/or
give the engine identification number
for the first engine covered by the new
FEL/FCL. In this case, identify each
applicable FEL/FCL and calculate the
positive or negative emission credits as
specified in § 1036.225(f).
(4) The projected and actual U.S.directed production volumes for the
model year. If you changed an FEL/FCL
during the model year, identify the
actual U.S.-directed production volume
associated with each FEL/FCL.
(5) The transient cycle conversion
factor for each engine configuration as
described in § 1036.705.
(6) Useful life.
(7) Calculated positive or negative
emission credits for the whole engine
family. Identify any emission credits
that you traded, as described in
paragraph (d)(1) of this section.
(c) Your report must include the
following additional information:
(1) Show that your net balance of
emission credits from all your
participating engine families in each
averaging set in the applicable model
year is not negative, except as allowed
under § 1036.745. Your credit tracking
must account for the limitation on credit
life under § 1036.740(d).
(2) State whether you will reserve any
emission credits for banking.
(3) State that the report’s contents are
accurate.
(d) If you trade emission credits, you
must send us a report within 90 days
after the transaction, as follows:
(1) As the seller, you must include the
following information in your report:
(i) The corporate names of the buyer
and any brokers.
(ii) A copy of any contracts related to
the trade.
(iii) The averaging set corresponding
to the engine families that generated
emission credits for the trade, including
the number of emission credits from
each averaging set.
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(2) As the buyer, you must include the
following information in your report:
(i) The corporate names of the seller
and any brokers.
(ii) A copy of any contracts related to
the trade.
(iii) How you intend to use the
emission credits, including the number
of emission credits you intend to apply
for each averaging set.
(e) Send your reports electronically to
the Designated Compliance Officer
using an approved information format.
If you want to use a different format,
send us a written request with
justification for a waiver.
(f) Correct errors in your report as
follows:
(1) If you or we determine by
September 30 after the end of the model
year that errors mistakenly decreased
your balance of emission credits, you
may correct the errors and recalculate
the balance of emission credits. You
may not make these corrections for
errors that are determined later than
September 30 after the end of the model
year. If you report a negative balance of
emission credits, we may disallow
corrections under this paragraph (f)(1).
(2) If you or we determine any time
that errors mistakenly increased your
balance of emission credits, you must
correct the errors and recalculate the
balance of emission credits.
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§ 1036.735
Recordkeeping.
(a) You must organize and maintain
your records as described in this
section. We may review your records at
any time.
(b) Keep the records required by this
section for at least eight years after the
due date for the end-of-year report. You
may not use emission credits for any
engines if you do not keep all the
records required under this section. You
must therefore keep these records to
continue to bank valid credits. Store
these records in any format and on any
media, as long as you can promptly
send us organized, written records in
English if we ask for them. You must
keep these records readily available. We
may review them at any time.
(c) Keep a copy of the reports we
require in §§ 1036.725 and 1036.730.
(d) Keep records of the engine
identification number (usually the serial
number) for each engine you produce
that generates or uses emission credits
under the ABT program. You may
identify these numbers as a range. If you
change the FEL after the start of
production, identify the date you started
using each FEL/FCL and the range of
engine identification numbers
associated with each FEL/FCL. You
must also identify the purchaser and
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destination for each engine you produce
to the extent this information is
available.
(e) We may require you to keep
additional records or to send us relevant
information not required by this section
in accordance with the Clean Air Act.
§ 1036.740
credits.
Restrictions for using emission
The following restrictions apply for
using emission credits:
(a) Averaging sets. Except as specified
in paragraph (c) of this section, emission
credits may be exchanged only within
the following averaging sets based on
primary intended service class:
(1) Spark-ignition HDE.
(2) Light HDE.
(3) Medium HDE.
(4) Heavy HDE.
(b) Applying credits to prior year
deficits. Where your CO2 credit balance
for the previous year is negative, you
may apply credits to that deficit only
after meeting your credit obligations for
the current year.
(c) CO2 credits from hybrid engines
and other advanced technologies. CO2
credits you generate under § 1036.615
may be used for any of the averaging
sets identified in paragraph (a) of this
section; you may also use those credits
to demonstrate compliance with the CO2
emission standards in 40 CFR 86.1819
and 40 CFR part 1037. Similarly, you
may use Phase 1 advanced-technology
credits generated under 40 CFR
86.1819–14(k)(7) or 40 CFR 1037.615 to
demonstrate compliance with the CO2
standards in this part. In the case of
Spark-ignition HDE and Light HDE you
may not use more than 60,000 Mg of
credits from other averaging sets in any
model year.
(1) The maximum CO2 credits you
may bring into the following service
class groups is 60,000 Mg per model
year:
(i) Spark-ignition HDE, Light HDE,
and Light HDV. This group comprises
the averaging sets listed in paragraphs
(a)(1) and (2) of this section and the
averaging set listed in 40 CFR
1037.740(a)(1).
(ii) Medium HDE and Medium HDV.
This group comprises the averaging sets
listed in paragraph (a)(3) of this section
and 40 CFR 1037.740(a)(2).
(iii) Heavy HDE and Heavy HDV. This
group comprises the averaging sets
listed in paragraph (a)(4) of this section
and 40 CFR 1037.740(a)(3).
(2) Paragraph (c)(1) of this section
does not limit the advanced-technology
credits that can be used within a service
class group if they were generated in
that same service class group.
(d) NOX and CO2 credit life. NOX and
CO2 credits may be used only for five
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model years after the year in which they
are generated. For example, credits you
generate in model year 2027 may be
used to demonstrate compliance with
emission standards only through model
year 2032.
(e) Other restrictions. Other sections
of this part specify additional
restrictions for using emission credits
under certain special provisions.
§ 1036.741 Using emission credits from
electric vehicles and hydrogen fuel-cell
vehicles.
NOX credits you generate under 40
CFR 1037.616 from electric vehicles
may be used to demonstrate compliance
with the NOX emission standards in this
part as follows:
(a) Credits may be averaged, banked,
or traded as described in this subpart H.
(b) Averaging sets apply as specified
in § 1036.740 and 40 CFR
1037.102(b)(1).
(c) Banked credits may be used only
for five model years as described in
§ 1036.740(d).
§ 1036.745
End-of-year CO2 credit deficits.
Except as allowed by this section, we
may void the certificate of any engine
family certified to an FCL above the
applicable standard for which you do
not have sufficient credits by the
deadline for submitting the final report.
(a) Your certificate for an engine
family for which you do not have
sufficient CO2 credits will not be void
if you remedy the deficit with surplus
credits within three model years. For
example, if you have a credit deficit of
500 Mg for an engine family at the end
of model year 2015, you must generate
(or otherwise obtain) a surplus of at
least 500 Mg in that same averaging set
by the end of model year 2018.
(b) You may not bank or trade away
CO2 credits in the averaging set in any
model year in which you have a deficit.
(c) You may apply only surplus
credits to your deficit. You may not
apply credits to a deficit from an earlier
model year if they were generated in a
model year for which any of your engine
families for that averaging set had an
end-of-year credit deficit.
(d) You must notify us in writing how
you plan to eliminate the credit deficit
within the specified time frame. If we
determine that your plan is
unreasonable or unrealistic, we may
deny an application for certification for
a vehicle family if its FEL would
increase your credit deficit. We may
determine that your plan is
unreasonable or unrealistic based on a
consideration of past and projected use
of specific technologies, the historical
sales mix of your vehicle models, your
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commitment to limit production of
higher-emission vehicles, and expected
access to traded credits. We may also
consider your plan unreasonable if your
credit deficit increases from one model
year to the next. We may require that
you send us interim reports describing
your progress toward resolving your
credit deficit over the course of a model
year.
(e) If you do not remedy the deficit
with surplus credits within three model
years, we may void your certificate for
that engine family. We may void the
certificate based on your end-of-year
report. Note that voiding a certificate
applies ab initio. Where the net deficit
is less than the total amount of negative
credits originally generated by the
family, we will void the certificate only
with respect to the number of engines
needed to reach the amount of the net
deficit. For example, if the original
engine family generated 500 Mg of
negative credits, and the manufacturer’s
net deficit after three years was 250 Mg,
we would void the certificate with
respect to half of the engines in the
family.
(f) For purposes of calculating the
statute of limitations, the following
actions are all considered to occur at the
expiration of the deadline for offsetting
a deficit as specified in paragraph (a) of
this section:
(1) Failing to meet the requirements of
paragraph (a) of this section.
(2) Failing to satisfy the conditions
upon which a certificate was issued
relative to offsetting a deficit.
(3) Selling, offering for sale,
introducing or delivering into U.S.
commerce, or importing vehicles that
are found not to be covered by a
certificate as a result of failing to offset
a deficit.
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§ 1036.750 Consequences for
noncompliance.
(a) For each engine family
participating in the ABT program, the
certificate of conformity is conditioned
upon full compliance with the
provisions of this subpart during and
after the model year. You are
responsible to establish to our
satisfaction that you fully comply with
applicable requirements. We may void
the certificate of conformity for an
engine family if you fail to comply with
any provisions of this subpart.
(b) You may certify your engine
family to an FEL/FCL above an
applicable standard based on a
projection that you will have enough
emission credits to offset the deficit for
the engine family. See § 1036.745 for
provisions specifying what happens if
you cannot show in your final report
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that you have enough actual emission
credits to offset a deficit for any
pollutant in an engine family.
(c) We may void the certificate of
conformity for an engine family if you
fail to keep records, send reports, or give
us information we request. Note that
failing to keep records, send reports, or
give us information we request is also a
violation of 42 U.S.C. 7522(a)(2).
(d) You may ask for a hearing if we
void your certificate under this section
(see § 1036.820).
§ 1036.755 Information provided to the
Department of Transportation.
After receipt of each manufacturer’s
final report as specified in § 1036.730
and completion of any verification
testing required to validate the
manufacturer’s submitted final data, we
will issue a report to the Department of
Transportation with CO2 emission
information and will verify the accuracy
of each manufacturer’s equivalent fuel
consumption data that required by
NHTSA under 49 CFR 535.8. We will
send a report to DOT for each engine
manufacturer based on each regulatory
category and subcategory, including
sufficient information for NHTSA to
determine fuel consumption and
associated credit values. See 49 CFR
535.8 to determine if NHTSA deems
submission of this information to EPA
to also be a submission to NHTSA.
Subpart I—Definitions and Other
Reference Information
§ 1036.801
Definitions.
The following definitions apply to
this part. The definitions apply to all
subparts unless we note otherwise. All
undefined terms have the meaning the
Act gives to them. The definitions
follow:
Act means the Clean Air Act, as
amended, 42 U.S.C. 7401–7671q.
Adjustable parameter has the
meaning given in 40 CFR 1068.50.
Advanced technology means
technology certified under 40 CFR
86.1819–14(k)(7), § 1036.615, or 40 CFR
1037.615.
Aftertreatment means relating to a
catalytic converter, particulate filter, or
any other system, component, or
technology mounted downstream of the
exhaust valve (or exhaust port) whose
design function is to decrease emissions
in the engine exhaust before it is
exhausted to the environment. Exhaust
gas recirculation (EGR) and
turbochargers are not aftertreatment.
Aircraft means any vehicle capable of
sustained air travel more than 100 feet
above the ground.
Alcohol-fueled engine mean an engine
that is designed to run using an alcohol
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fuel. For purposes of this definition,
alcohol fuels do not include fuels with
a nominal alcohol content below 25
percent by volume.
Auxiliary emission control device
means any element of design that senses
temperature, motive speed, engine
speed (r/min), transmission gear, or any
other parameter for the purpose of
activating, modulating, delaying, or
deactivating the operation of any part of
the emission control system.
Averaging set has the meaning given
in § 1036.740.
Calibration means the set of
specifications and tolerances specific to
a particular design, version, or
application of a component or assembly
capable of functionally describing its
operation over its working range.
Carryover means relating to
certification based on emission data
generated from an earlier model year as
described in § 1036.235(d).
Certification means relating to the
process of obtaining a certificate of
conformity for an engine family that
complies with the emission standards
and requirements in this part.
Certified emission level means the
highest deteriorated emission level in an
engine family for a given pollutant from
the applicable transient and/or steadystate testing, rounded to the same
number of decimal places as the
applicable standard. Note that you may
have two certified emission levels for
CO2 if you certify a family for both
vocational and tractor use.
Charge-depleting has the meaning
given in 40 CFR 1066.1001.
Charge-sustaining has the meaning
given in 40 CFR 1066.1001.
Complete vehicle means a vehicle
meeting the definition of complete
vehicle in 40 CFR 1037.801 when it is
first sold as a vehicle. For example,
where a vehicle manufacturer sells an
incomplete vehicle to a secondary
vehicle manufacturer, the vehicle is not
a complete vehicle under this part, even
after its final assembly.
Compression-ignition means relating
to a type of reciprocating, internalcombustion engine that is not a sparkignition engine. Note that § 1036.1 also
deems gas turbine engines and other
engines to be compression-ignition
engines.
Crankcase emissions means airborne
substances emitted to the atmosphere
from any part of the engine crankcase’s
ventilation or lubrication systems. The
crankcase is the housing for the
crankshaft and other related internal
parts.
Criteria pollutants means emissions of
NOX, HC, PM, and CO.
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Critical emission-related component
has the meaning given in 40 CFR
1068.30.
Defeat device has the meaning given
in § 1036.115(h).
Designated Compliance Officer means
one of the following:
(1) For engines subject to
compression-ignition standards,
Designated Compliance Officer means
Director, Diesel Engine Compliance
Center, U.S. Environmental Protection
Agency, 2000 Traverwood Drive, Ann
Arbor, MI 48105; complianceinfo@
epa.gov; www.epa.gov/ve-certification.
(2) For engines subject to sparkignition standards, Designated
Compliance Officer means Director,
Gasoline Engine Compliance Center,
U.S. Environmental Protection Agency,
2000 Traverwood Drive, Ann Arbor, MI
48105; nonroad-si-cert@epa.gov;
www.epa.gov/ve-certification.
Deteriorated emission level means the
emission level that results from
applying the appropriate deterioration
factor to the official emission result of
the emission-data engine. Note that
where no deterioration factor applies,
references in this part to the
deteriorated emission level mean the
official emission result.
Deterioration factor means the
relationship between emissions at the
end of useful life (or point of highest
emissions if it occurs before the end of
useful life) and emissions at the lowhour/low-mileage point, expressed in
one of the following ways:
(1) For multiplicative deterioration
factors, the ratio of emissions at the end
of useful life (or point of highest
emissions) to emissions at the low-hour
point.
(2) For additive deterioration factors,
the difference between emissions at the
end of useful life (or point of highest
emissions) and emissions at the lowhour point.
Diesel exhaust fluid (DEF) means a
liquid reducing agent (other than the
engine fuel) used in conjunction with
selective catalytic reduction to reduce
NOX emissions. Diesel exhaust fluid is
generally understood to be an aqueous
solution of urea conforming to the
specifications of ISO 22241.
Dual-fuel means relating to an engine
designed for operation on two different
types of fuel but not on a continuous
mixture of those fuels (see
§ 1036.601(d)). For purposes of this part,
such an engine remains a dual-fuel
engine even if it is designed for
operation on three or more different
fuels.
Electronic control module (ECM)
means an engine’s electronic device that
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uses data from engine sensors to control
engine parameters.
Emission control system means any
device, system, or element of design that
controls or reduces the emissions of
regulated pollutants from an engine.
Emission-data engine means an
engine that is tested for certification.
This includes engines tested to establish
deterioration factors.
Emission-related component has the
meaning given in 40 CFR part 1068,
appendix A.
Emission-related maintenance means
maintenance that substantially affects
emissions or is likely to substantially
affect emission deterioration.
Engine configuration means a unique
combination of engine hardware and
calibration (related to the emission
standards) within an engine family,
which would include hybrid
components for engines certified as
hybrid engines and hybrid powertrains.
Engines within a single engine
configuration differ only with respect to
normal production variability or factors
unrelated to compliance with emission
standards.
Engine family has the meaning given
in § 1036.230.
Excluded means relating to engines
that are not subject to some or all of the
requirements of this part as follows:
(1) An engine that has been
determined not to be a heavy-duty
engine is excluded from this part.
(2) Certain heavy-duty engines are
excluded from the requirements of this
part under § 1036.5.
(3) Specific regulatory provisions of
this part may exclude a heavy-duty
engine generally subject to this part
from one or more specific standards or
requirements of this part.
Exempted has the meaning given in
40 CFR 1068.30.
Exhaust gas recirculation means a
technology that reduces emissions by
routing exhaust gases that had been
exhausted from the combustion
chamber(s) back into the engine to be
mixed with incoming air before or
during combustion. The use of valve
timing to increase the amount of
residual exhaust gas in the combustion
chamber(s) that is mixed with incoming
air before or during combustion is not
considered exhaust gas recirculation for
the purposes of this part.
Family certification level (FCL) means
a CO2 emission level declared by the
manufacturer that is at or above
emission results for all emission-data
engines. The FCL serves as the emission
standard for the engine family with
respect to certification testing if it is
different than the otherwise applicable
standard.
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Family emission limit (FEL) means
one of the following:
(1) For NOX emissions, family
emission limit (FEL) means a NOX
emission level declared by the
manufacturer to serve in place of an
otherwise applicable emission standard
under the ABT program in subpart H of
this part. The FEL serves as the
emission standard for the engine family
with respect to all required testing.
(2) For greenhouse gas standards,
family emission limit (FEL) is the
standard that applies for testing
individual engines. The CO2 FEL is
equal to the CO2 FCL multiplied by 1.03
and rounded to the same number of
decimal places as the standard.
Federal Test Procedure (FTP) means
the applicable transient duty cycle
described in § 1036.510 designed to
measure exhaust emissions during
urban driving.
Flexible-fuel means relating to an
engine designed for operation on any
mixture of two or more different types
of fuels (see § 1036.601(d)).
Fuel type means a general category of
fuels such as diesel fuel, gasoline, or
natural gas. There can be multiple
grades within a single fuel type, such as
premium gasoline, regular gasoline, or
gasoline with 10 percent ethanol.
Good engineering judgment has the
meaning given in 40 CFR 1068.30. See
40 CFR 1068.5 for the administrative
process we use to evaluate good
engineering judgment.
Greenhouse gas means one or more
compounds regulated under this part
based primarily on their impact on the
climate. This generally includes CO2,
CH4, and N2O.
Greenhouse gas Emissions Model
(GEM) means the GEM simulation tool
described in 40 CFR 1037.520. Note that
an updated version of GEM applies
starting in model year 2021.
Gross vehicle weight rating (GVWR)
means the value specified by the vehicle
manufacturer as the maximum design
loaded weight of a single vehicle,
consistent with good engineering
judgment.
Heavy-duty engine means any engine
which the engine manufacturer could
reasonably expect to be used for motive
power in a heavy-duty vehicle. For
purposes of this definition in this part,
the term ‘‘engine’’ includes internal
combustion engines and other devices
that convert chemical fuel into motive
power. For example, a fuel cell or a gas
turbine used in a heavy-duty vehicle is
a heavy-duty engine.
Heavy-duty vehicle means any motor
vehicle above 8,500 pounds GVWR. An
incomplete vehicle is also a heavy-duty
vehicle if it has a curb weight above
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6,000 pounds or a basic vehicle frontal
area greater than 45 square feet. Curb
weight and basic vehicle frontal area
have the meaning given in 40 CFR
86.1803–01.
Hybrid means an engine or powertrain
that includes energy storage features
other than a conventional battery system
or conventional flywheel. Supplemental
electrical batteries and hydraulic
accumulators are examples of hybrid
energy storage systems. Note that certain
provisions in this part treat hybrid
engines and hybrid powertrains
intended for vehicles that include
regenerative braking different than those
intended for vehicles that do not
include regenerative braking.
Hybrid engine means a hybrid system
with features for storing and recovering
energy that are integral to the engine or
are otherwise upstream of the vehicle’s
transmission other than a conventional
battery system or conventional flywheel.
Supplemental electrical batteries and
hydraulic accumulators are examples of
hybrid energy storage systems.
Examples of hybrids that could be
considered hybrid engines are P0, P1,
and P2 hybrids where hybrid features
are connected to the front end of the
engine, at the crankshaft, or connected
between the clutch and the transmission
where the clutch upstream of the hybrid
feature is in addition to the transmission
clutch(s), respectively. Note other
examples of systems that qualify as
hybrid engines are systems that recover
kinetic energy and use it to power an
electric heater in the aftertreatment.
Hybrid powertrain means a
powertrain that includes energy storage
features other than a conventional
battery system or conventional flywheel.
Supplemental electrical batteries and
hydraulic accumulators are examples of
hybrid energy storage systems. Note
other examples of systems that qualify
as hybrid powertrains are systems that
recover kinetic energy and use it to
power an electric heater in the
aftertreatment.
Hydrocarbon (HC) has the meaning
given in 40 CFR 1065.1001.
Identification number means a unique
specification (for example, a model
number/serial number combination)
that allows someone to distinguish a
particular engine from other similar
engines.
Incomplete vehicle means a vehicle
meeting the definition of incomplete
vehicle in 40 CFR 1037.801 when it is
first sold (or otherwise delivered to
another entity) as a vehicle.
Innovative technology means
technology certified under § 1036.610
(also described as ‘‘off-cycle
technology’’).
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Liquefied petroleum gas (LPG) means
a liquid hydrocarbon fuel that is stored
under pressure and is composed
primarily of nonmethane compounds
that are gases at atmospheric conditions.
Note that, although this commercial
term includes the word ‘‘petroleum’’,
LPG is not considered to be a petroleum
fuel under the definitions of this
section.
Low-hour means relating to an engine
that has stabilized emissions and
represents the undeteriorated emission
level. This would generally involve less
than 300 hours of operation for engines
with NOX aftertreatment and 125 hours
of operation for other engines.
Manufacture means the physical and
engineering process of designing,
constructing, and/or assembling a
heavy-duty engine or a heavy-duty
vehicle.
Manufacturer has the meaning given
in 40 CFR 1068.30.
Medium-duty passenger vehicle has
the meaning given in 40 CFR 86.1803.
Mild hybrid means a hybrid engine or
powertrain with regenerative braking
capability where the system recovers
less than 20 percent of the total braking
energy over the transient cycle defined
in appendix A of 40 CFR part 1037.
Model year means the manufacturer’s
annual new model production period,
except as restricted under this
definition. It must include January 1 of
the calendar year for which the model
year is named, may not begin before
January 2 of the previous calendar year,
and it must end by December 31 of the
named calendar year. Manufacturers
may not adjust model years to
circumvent or delay compliance with
emission standards or to avoid the
obligation to certify annually.
Motor vehicle has the meaning given
in 40 CFR 85.1703.
Natural gas means a fuel whose
primary constituent is methane.
New motor vehicle engine has the
meaning given in the Act. This generally
means a motor vehicle engine meeting
any of the following:
(1) A motor vehicle engine for which
the ultimate purchaser has never
received the equitable or legal title is a
new motor vehicle engine. This kind of
engine might commonly be thought of
as ‘‘brand new’’ although a new motor
vehicle engine may include previously
used parts. Under this definition, the
engine is new from the time it is
produced until the ultimate purchaser
receives the title or places it into
service, whichever comes first.
(2) An imported motor vehicle engine
is a new motor vehicle engine if it was
originally built on or after January 1,
1970.
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(3) Any motor vehicle engine installed
in a new motor vehicle.
Noncompliant engine means an
engine that was originally covered by a
certificate of conformity, but is not in
the certified configuration or otherwise
does not comply with the conditions of
the certificate.
Nonconforming engine means an
engine not covered by a certificate of
conformity that would otherwise be
subject to emission standards.
Nonmethane hydrocarbon (NMHC)
means the sum of all hydrocarbon
species except methane, as measured
according to 40 CFR part 1065.
Nonmethane hydrocarbon equivalent
(NMHCE) has the meaning given in 40
CFR 1065.1001.
Nonmethane nonethane hydrocarbon
equivalent (NMNEHC) has the meaning
given in 40 CFR 1065.1001.
Off-cycle technology means
technology certified under § 1036.610
(also described as ‘‘innovative
technology’’).
Official emission result means the
measured emission rate for an emissiondata engine on a given duty cycle before
the application of any deterioration
factor, but after the applicability of any
required regeneration or other
adjustment factors.
Owners manual means a document or
collection of documents prepared by the
engine or vehicle manufacturer for the
owner or operator to describe
appropriate engine maintenance,
applicable warranties, and any other
information related to operating or
keeping the engine. The owners manual
is typically provided to the ultimate
purchaser at the time of sale. The
owners manual may be in paper or
electronic format.
Oxides of nitrogen has the meaning
given in 40 CFR 1065.1001.
Percent has the meaning given in 40
CFR 1065.1001. Note that this means
percentages identified in this part are
assumed to be infinitely precise without
regard to the number of significant
figures. For example, one percent of
1,493 is 14.93.
Placed into service means put into
initial use for its intended purpose,
excluding incidental use by the
manufacturer or a dealer.
Preliminary approval means approval
granted by an authorized EPA
representative prior to submission of an
application for certification, consistent
with the provisions of § 1036.210.
Primary intended service class has the
meaning given in § 1036.140.
QR Code means Quick Response
Code, which is a registered trademark of
Denso Wave, Incorporated.
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Rechargeable Energy Storage System
(RESS) has the meaning given in 40 CFR
1065.1001.
Relating to as used in this section
means relating to something in a
specific, direct manner. This expression
is used in this section only to define
terms as adjectives and not to broaden
the meaning of the terms.
Revoke has the meaning given in 40
CFR 1068.30.
Round has the meaning given in 40
CFR 1065.1001.
Sample means the collection of
engines selected from the population of
an engine family for emission testing.
This may include testing for
certification, production-line testing, or
in-use testing.
Scheduled maintenance means
adjusting, removing, disassembling,
cleaning, or replacing components or
systems periodically to keep a part or
system from failing, malfunctioning, or
wearing prematurely.
Small manufacturer means a
manufacturer meeting the criteria
specified in 13 CFR 121.201. The
employee and revenue limits apply to
the total number of employees and total
revenue together for affiliated
companies. Note that manufacturers
with low production volumes may or
may not be ‘‘small manufacturers’’.
Spark-ignition means relating to a
gasoline-fueled engine or any other type
of engine with a spark plug (or other
sparking device) and with operating
characteristics significantly similar to
the theoretical Otto combustion cycle.
Spark-ignition engines usually use a
throttle to regulate intake air flow to
control power during normal operation.
Steady-state has the meaning given in
40 CFR 1065.1001. This includes fuel
mapping and idle testing where engine
speed and load are held at a finite set
of nominally constant values.
Suspend has the meaning given in 40
CFR 1068.30.
Test engine means an engine in a
sample.
Tractor means a vehicle meeting the
definition of ‘‘tractor’’ in 40 CFR
1037.801, but not classified as a
‘‘vocational tractor’’ under 40 CFR
1037.630, or relating to such a vehicle.
Tractor engine means an engine
certified for use in tractors. Where an
engine family is certified for use in both
tractors and vocational vehicles, ‘‘tractor
engine’’ means an engine that the engine
manufacturer reasonably believes will
be (or has been) installed in a tractor.
Note that the provisions of this part may
require a manufacturer to document
how it determines that an engine is a
tractor engine.
Ultimate purchaser means, with
respect to any new engine or vehicle,
the first person who in good faith
purchases such new engine or vehicle
for purposes other than resale.
United States has the meaning given
in 40 CFR 1068.30.
Upcoming model year means for an
engine family the model year after the
one currently in production.
U.S.-directed production volume
means the number of engines, subject to
the requirements of this part, produced
by a manufacturer for which the
manufacturer has a reasonable
assurance that sale was or will be made
to ultimate purchasers in the United
States. This does not include engines
certified to state emission standards that
are different than the emission
standards in this part.
Vehicle has the meaning given in 40
CFR 1037.801.
Vocational engine means an engine
certified for use in vocational vehicles.
Where an engine family is certified for
use in both tractors and vocational
vehicles, ‘‘vocational engine’’ means an
engine that the engine manufacturer
reasonably believes will be (or has been)
installed in a vocational vehicle. Note
that the provisions of this part may
require a manufacturer to document
how it determines that an engine is a
vocational engine.
Vocational vehicle means a vehicle
meeting the definition of ‘‘vocational’’
vehicle in 40 CFR 1037.801.
Void has the meaning given in 40 CFR
1068.30.
We (us, our) means the Administrator
of the Environmental Protection Agency
and any authorized representatives.
§ 1036.805 Symbols, abbreviations, and
acronyms.
The procedures in this part generally
follow either the International System of
Units (SI) or the United States
customary units, as detailed in NIST
Special Publication 811 (incorporated
by reference in § 1036.810). See 40 CFR
1065.20 for specific provisions related
to these conventions. This section
summarizes the way we use symbols,
units of measure, and other
abbreviations.
(a) Symbols for chemical species. This
part uses the following symbols for
chemical species and exhaust
constituents:
TABLE 1 TO PARAGRAPH (a) OF
§ 1036.805—SYMBOLS FOR CHEMICAL SPECIES AND EXHAUST CONSTITUENTS
Symbol
Species
C ....................
CH4 ................
CH4N2O .........
CO .................
CO2 ................
H2O ................
HC .................
NMHC ............
NMHCE .........
carbon.
methane.
urea.
carbon monoxide.
carbon dioxide.
water.
hydrocarbon.
nonmethane hydrocarbon.
nonmethane hydrocarbon
equivalent.
nonmethane nonethane hydrocarbon.
nitric oxide.
nitrogen dioxide.
oxides of nitrogen.
nitrous oxide.
particulate matter.
NMNEHC .......
NO .................
NO2 ................
NOX ...............
N2O ................
PM .................
(b) Symbols for quantities. This part
uses the following symbols and units of
measure for various quantities:
jspears on DSK121TN23PROD with PROPOSALS2
TABLE 2 TO PARAGRAPH (b) OF § 1036.805—SYMBOLS FOR QUANTITIES
Symbol
Quantity
Unit
Unit symbol
α ........................
Α ........................
β .........................
CdΑ ....................
Crr ......................
D ........................
ε .........................
Ε ........................
e .........................
Eff ......................
Em ......................
fn ........................
atomic hydrogen-to-carbon ratio ..
Area .............................................
atomic oxygen-to-carbon ratio .....
drag area .....................................
coefficient of rolling resistance ....
distance ........................................
efficiency
Difference or error quantity
mass weighted emission result ...
efficiency
mass-specific net energy content
angular speed (shaft) ...................
mole per mole ..............................
square meter ................................
mole per mole ..............................
meter squared ..............................
newton per kilonewton .................
miles or meters ............................
mol/mol .............
m2 .....................
mol/mol .............
m2 .....................
N/kN ..................
mi or m .............
1
m2
1
m2
10¥3
m
grams/ton-mile .............................
g/ton-mi .............
g/kg-km
megajoules/kilogram ....................
revolutions per minute .................
MJ/kg ................
r/min ..................
m2·s¥2
π·30·s¥1
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TABLE 2 TO PARAGRAPH (b) OF § 1036.805—SYMBOLS FOR QUANTITIES—Continued
Symbol
Quantity
Unit
Unit symbol
g .........................
i ..........................
ka .......................
ktopgear ...............
gravitational acceleration .............
indexing variable
drive axle ratio .............................
highest available transmission
gear
Mass ............................................
molar mass ..................................
total number in a series
vehicle mass ................................
inertial mass of rotating components.
total number in a series
total number in a series
Power ...........................................
mass density ................................
tire radius .....................................
standard error of the estimate
standard deviation
torque (moment of force) .............
Time .............................................
time interval, period, 1/frequency
utility factor
Speed ...........................................
meters per second squared .........
m/s2 ..................
m·s¥2
......................................................
...........................
1
pound mass or kilogram ..............
gram per mole .............................
lbm or kg ...........
g/mol .................
kg
10¥3·kg·mol¥1
kilogram .......................................
kilogram .......................................
kg ......................
kg ......................
kg
kg
kilowatt .........................................
kilogram per cubic meter .............
meter ............................................
kW .....................
kg/m3 ................
m .......................
103·m2·kg·s¥3
m¥3·kg
m
newton meter ...............................
second .........................................
second .........................................
N·m ...................
s ........................
s ........................
m2·kg·s¥2
s
s
miles per hour or meters per second.
kilowatt-hour .................................
gram/gram ....................................
gram/gram ....................................
mole per mole ..............................
mi/hr or m/s ......
m·s¥1
kW·hr ................
g/g .....................
g/g .....................
mol/mol .............
3.6·m2·kg·s¥1
1
1
1
m ........................
M ........................
M ........................
M ........................
Mrotating ..............
N ........................
Q ........................
P ........................
ρ .........................
r .........................
SEE ...................
σ ........................
T ........................
t ..........................
Δt .......................
UF ......................
v .........................
W .......................
wC ......................
wCH4N2O .............
x .........................
xb .......................
xbl .......................
Work .............................................
carbon mass fraction ...................
urea mass fraction .......................
amount of substance mole fraction.
brake energy fraction
brake energy limit
(c) Superscripts. This part uses the
following superscripts for modifying
quantity symbols:
TABLE 3 TO PARAGRAPH (c) OF
§ 1036.805—SUPERSCRIPTS
Superscript
Meaning
overbar (such as y) ...
overdot (such as y˙) ...
arithmetic mean.
quantity per unit time.
Unit in terms of SI base units
(d) Subscripts. This part uses the
following subscripts for modifying
quantity symbols:
TABLE 4 TO PARAGRAPH (d) OF § 1036.805—SUBSCRIPTS
jspears on DSK121TN23PROD with PROPOSALS2
Subscript
Meaning
65 ..............................................................................................................................
A ................................................................................................................................
a ................................................................................................................................
acc ............................................................................................................................
app ............................................................................................................................
axle ...........................................................................................................................
B ................................................................................................................................
C ...............................................................................................................................
C ...............................................................................................................................
Ccombdry .....................................................................................................................
CD .............................................................................................................................
CO2DEF ....................................................................................................................
comb .........................................................................................................................
comp .........................................................................................................................
cor .............................................................................................................................
CS .............................................................................................................................
cycle ..........................................................................................................................
D ...............................................................................................................................
D ...............................................................................................................................
DEF ...........................................................................................................................
engine .......................................................................................................................
exh ............................................................................................................................
front ...........................................................................................................................
fuel ............................................................................................................................
H2Oexhaustdry .........................................................................................................
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65 miles per hour.
A speed.
absolute (e.g., absolute difference or error).
accessory.
approved.
axle.
B speed.
C speed.
carbon mass.
carbon from fuel per mole of dry exhaust.
charge-depleting.
CO2 resulting from diesel exhaust fluid decomposition.
combustion.
composite.
corrected.
charge-sustaining.
cycle.
distance.
D speed.
diesel exhaust fluid.
engine.
raw exhaust.
frontal.
fuel.
H2O in exhaust per mole of exhaust.
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TABLE 4 TO PARAGRAPH (d) OF § 1036.805—SUBSCRIPTS—Continued
Subscript
Meaning
hi ...............................................................................................................................
i .................................................................................................................................
idle ............................................................................................................................
int ..............................................................................................................................
j .................................................................................................................................
k ................................................................................................................................
m ...............................................................................................................................
max ...........................................................................................................................
mapped .....................................................................................................................
meas .........................................................................................................................
MY .............................................................................................................................
neg ............................................................................................................................
pos ............................................................................................................................
R ...............................................................................................................................
r .................................................................................................................................
rate ............................................................................................................................
rated ..........................................................................................................................
record ........................................................................................................................
ref ..............................................................................................................................
speed ........................................................................................................................
stall ............................................................................................................................
test ............................................................................................................................
tire .............................................................................................................................
transient ....................................................................................................................
μ ................................................................................................................................
UF .............................................................................................................................
vehicle .......................................................................................................................
high.
an individual of a series.
idle.
test interval.
an individual of a series.
an individual of a series.
mass.
maximum.
mapped.
measured quantity.
model year.
negative.
positive.
range.
relative (e.g., relative difference or error).
rate (divided by time).
rated.
record.
reference quantity.
speed.
stall.
test.
tire.
transient.
vector.
utility factor.
vehicle.
(e) Other acronyms and abbreviations.
This part uses the following additional
abbreviations and acronyms:
jspears on DSK121TN23PROD with PROPOSALS2
TABLE 5 TO PARAGRAPH (e) OF § 1036.805—OTHER ACRONYMS AND ABBREVIATIONS
Acronym
Meaning
ABT ...........................................................................................................................
AECD ........................................................................................................................
ASTM ........................................................................................................................
BTU ...........................................................................................................................
CD .............................................................................................................................
CFR ...........................................................................................................................
CI ..............................................................................................................................
COV ..........................................................................................................................
CS .............................................................................................................................
DEF ...........................................................................................................................
DF .............................................................................................................................
DOT ..........................................................................................................................
E85 ............................................................................................................................
averaging, banking, and trading.
auxiliary emission control device.
American Society for Testing and Materials.
British thermal units.
charge-depleting.
Code of Federal Regulations.
compression-ignition.
coefficient of variation.
charge-sustaining.
diesel exhaust fluid.
deterioration factor.
Department of Transportation.
gasoline blend including nominally 85 percent denatured ethanol.
Electronic Control Module.
exhaust gas recirculation.
Environmental Protection Agency.
Family Certification Level.
Family Emission Limit.
Federal Test Procedure.
Greenhouse gas Emissions Model.
grams per brake horsepower-hour.
global positioning system.
gross vehicle weight rating.
heavy heavy-duty engine (see § 1036.140).
heavy heavy-duty vehicle (see 40 CFR 1037.140).
light heavy-duty engine (see § 1036.140).
light heavy-duty vehicle (see 40 CFR 1037.140).
Low Load Cycle.
liquefied petroleum gas.
medium heavy-duty engine (see § 1036.140).
medium heavy-duty vehicle (see 40 CFR 1037.140).
National Archives and Records Administration.
National Highway Traffic Safety Administration.
ECM ..........................................................................................................................
EGR ..........................................................................................................................
EPA ...........................................................................................................................
FCL ...........................................................................................................................
FEL ...........................................................................................................................
FTP ...........................................................................................................................
GEM ..........................................................................................................................
g/hp·hr .......................................................................................................................
GPS ..........................................................................................................................
GVWR .......................................................................................................................
Heavy HDE ...............................................................................................................
Heavy HDV ...............................................................................................................
Light HDE .................................................................................................................
Light HDV .................................................................................................................
LLC ...........................................................................................................................
LPG ...........................................................................................................................
Medium HDE ............................................................................................................
Medium HDV ............................................................................................................
NARA ........................................................................................................................
NHTSA ......................................................................................................................
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TABLE 5 TO PARAGRAPH (e) OF § 1036.805—OTHER ACRONYMS AND ABBREVIATIONS—Continued
Acronym
Meaning
NTE ...........................................................................................................................
PEMS ........................................................................................................................
RESS ........................................................................................................................
SCR ..........................................................................................................................
SEE ...........................................................................................................................
SET ...........................................................................................................................
Spark-ignition HDE ...................................................................................................
SI ...............................................................................................................................
UL .............................................................................................................................
U.S ............................................................................................................................
U.S.C ........................................................................................................................
not-to-exceed.
portable emission measurement system.
rechargeable energy storage system.
selective catalytic reduction.
standard error of the estimate.
Supplemental Emission Test.
spark-ignition heavy-duty engine (see § 1036.140).
spark-ignition.
useful life.
United States.
United States Code.
(f) Constants. This part uses the
following constants:
TABLE 6 TO PARAGRAPH (f) OF § 1036.805—CONSTANTS
Symbol
Quantity
Value
g ...........................................
gravitational constant ......................................................
9.80665 m·s¥2.
(g) Prefixes. This part uses the
following prefixes to define a quantity:
TABLE 7 TO PARAGRAPH (g) OF § 1036.805—PREFIXES
Symbol
Quantity
μ ................................................................
m ...............................................................
c ................................................................
k ................................................................
M ...............................................................
micro .............................................................................................................................
milli ...............................................................................................................................
centi ..............................................................................................................................
kilo ................................................................................................................................
mega ............................................................................................................................
jspears on DSK121TN23PROD with PROPOSALS2
§ 1036.810
Incorporation by reference.
Certain material is incorporated by
reference into this part with the
approval of the Director of the Federal
Register in accordance with 5 U.S.C.
552(a) and 1 CFR part 51. To enforce
any edition other than that specified in
this section, the Environmental
Protection Agency (EPA) must publish a
document in the Federal Register and
the material must be available to the
public. All approved material is
available for inspection at the EPA and
at the National Archives and Records
Administration (NARA). Contact EPA
at: U.S. EPA, Air and Radiation Docket
and Information Center, 1301
Constitution Ave. NW, Room B102, EPA
West Building, Washington, DC 20460,
www.epa.gov/dockets, (202) 202–1744.
For information on the availability of
this material at NARA, email:
fr.inspection@nara.gov, or go to:
www.archives.gov/federal-register/cfr/
ibr-locations.html. The material may be
obtained from the following sources:
(a) ASTM International, 100 Barr
Harbor Drive, P.O. Box C700, West
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Conshohocken, PA 19428–2959, (877)
909–2786, or www.astm.org.
(1) ASTM D975–21, Standard
Specification for Diesel Fuel, approved
August 1, 2021 (‘‘ASTM D975’’); IBR
approved for § 1036.415(c).
(2) ASTM D3588–98 (Reapproved
2017)e1, Standard Practice for
Calculating Heat Value, Compressibility
Factor, and Relative Density of Gaseous
Fuels, approved April 1, 2017 (‘‘ASTM
D3588’’); IBR approved for
§ 1036.530(b).
(3) ASTM D4809–13, Standard
Method for Heat of Combustion of
Liquid Hydrocarbon Fuels by Bomb
Calorimeter (Precision Method),
approved May 1, 2013 (‘‘ASTM
D4809’’); IBR approved for
§ 1036.530(b).
(4) ASTM D4814–21c, Standard
Specification for Automotive SparkIgnition Engine Fuel, approved
December 15, 2021 (‘‘ASTM D4814’’);
IBR approved for § 1036.415(c).
(5) ASTM D7467–20a, Standard
Specification for Diesel Fuel Oil,
Biodiesel Blend (B6 to B20), approved
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Value
10¥6
10¥3
10¥2
103
106
June 1, 2020 (‘‘ASTM D7467’’); IBR
approved for § 1036.415(c).
(b) National Institute of Standards and
Technology, 100 Bureau Drive, Stop
1070, Gaithersburg, MD 20899–1070,
(301) 975–6478, or www.nist.gov.
(1) NIST Special Publication 811,
Guide for the Use of the International
System of Units (SI), 2008 Edition,
March 2008; IBR approved for
§ 1036.805.
(2) [Reserved]
(c) International Organization for
Standardization, Case Postale 56, CH–
1211 Geneva 20, Switzerland, (41)
22749 0111, www.iso.org, or central@
iso.org.
(1) ISO/IEC 18004:2015(E),
Information technology—Automatic
identification and data capture
techniques—QR Code bar code
symbology specification, Third Edition,
February 2015; IBR approved for
§ 1036.135(c).
(2) [Reserved]
(d) California Air Resources Board,
1001 I Street, Sacramento, CA 95812,
(916) 322–2884, or www.arb.ca.gov:
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(1) California’s 2019 heavy-duty OBD
requirements adopted under 13 CCR
1968.2, 1968.5, and 1971.5; IBR
approved for § 1036.110(b).
(2) California’s 2019 heavy-duty OBD
requirements adopted under 13 CCR
1971.1; IBR approved for §§ 1036.110(b)
and (c); 1036.111(a) and (c).
(e) SAE International, 400
Commonwealth Dr., Warrendale, PA
15096–0001, (877) 606–7323 (U.S. and
Canada) or (724) 776–4970 (outside the
U.S. and Canada), or www.sae.org:
(1) SAE J1979–2, E/E Diagnostic Test
Modes: OBDonUDS, April 22, 2021; IBR
approved for § 1036.150(u).
(2) [Reserved]
§ 1036.815
Confidential information.
(a) The provisions of 40 CFR 1068.10
and 1068.11 apply for submitted
information you submit under this part.
(b) Emission data or information that
is publicly available cannot be treated as
confidential business information as
described in 40 CFR 1068.11. Data that
vehicle manufacturers need for
demonstrating compliance with
greenhouse gas emission standards,
including fuel-consumption data as
described in § 1036.535 and 40 CFR
1037.550, also qualify as emission data
for purposes of confidentiality
determinations.
§ 1036.820
Requesting a hearing.
(a) You may request a hearing under
certain circumstances, as described
elsewhere in this part. To do this, you
must file a written request, including a
description of your objection and any
supporting data, within 30 days after we
make a decision.
(b) For a hearing you request under
the provisions of this part, we will
approve your request if we find that
your request raises a substantial factual
issue.
(c) If we agree to hold a hearing, we
will use the procedures specified in 40
CFR part 1068, subpart G.
jspears on DSK121TN23PROD with PROPOSALS2
§ 1036.825 Reporting and recordkeeping
requirements.
(a) This part includes various
requirements to submit and record data
or other information. Unless we specify
otherwise, store required records in any
format and on any media and keep them
readily available for eight years after
you send an associated application for
certification, or eight years after you
generate the data if they do not support
an application for certification. We may
review these records at any time. You
must promptly give us organized,
written records in English if we ask for
them. We may require you to submit
written records in an electronic format.
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(b) The regulations in § 1036.255 and
40 CFR 1068.25 and 1068.101 describe
your obligation to report truthful and
complete information. This includes
information not related to certification.
Failing to properly report information
and keep the records we specify violates
40 CFR 1068.101(a)(2), which may
involve civil or criminal penalties.
(c) Send all reports and requests for
approval to the Designated Compliance
Officer (see § 1036.801).
(d) Any written information we
require you to send to or receive from
another company is deemed to be a
required record under this section. Such
records are also deemed to be
submissions to EPA. Keep these records
for eight years unless the regulations
specify a different period. We may
require you to send us these records
whether or not you are a certificate
holder.
(e) Under the Paperwork Reduction
Act (44 U.S.C. 3501 et seq.), the Office
of Management and Budget approves
the reporting and recordkeeping
specified in the applicable regulations.
The following items illustrate the kind
of reporting and recordkeeping we
require for engines and vehicles
regulated under this part:
(1) We specify the following
requirements related to engine
certification in this part:
(i) In § 1036.135 we require engine
manufacturers to keep certain records
related to duplicate labels sent to
vehicle manufacturers.
(ii) In § 1036.150 we include various
reporting and recordkeeping
requirements related to interim
provisions.
(iii) In subpart C of this part we
identify a wide range of information
required to certify engines.
(iv) In §§ 1036.430 and 1036.435 we
identify reporting and recordkeeping
requirements related to field testing inuse engines.
(v) In subpart G of this part we
identify several reporting and
recordkeeping items for making
demonstrations and getting approval
related to various special compliance
provisions.
(vi) In §§ 1036.725, 1036.730, and
1036.735 we specify certain records
related to averaging, banking, and
trading.
(2) We specify the following
requirements related to testing in 40
CFR part 1065:
(i) In 40 CFR 1065.2 we give an
overview of principles for reporting
information.
(ii) In 40 CFR 1065.10 and 1065.12 we
specify information needs for
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establishing various changes to
published procedures.
(iii) In 40 CFR 1065.25 we establish
basic guidelines for storing information.
(iv) In 40 CFR 1065.695 we identify
the specific information and data items
to record when measuring emissions.
(3) We specify the following
requirements related to the general
compliance provisions in 40 CFR part
1068:
(i) In 40 CFR 1068.5 we establish a
process for evaluating good engineering
judgment related to testing and
certification.
(ii) In 40 CFR 1068.25 we describe
general provisions related to sending
and keeping information
(iii) In 40 CFR 1068.27 we require
manufacturers to make engines available
for our testing or inspection if we make
such a request.
(iv) In 40 CFR 1068.105 we require
vehicle manufacturers to keep certain
records related to duplicate labels from
engine manufacturers.
(v) In 40 CFR 1068.120 we specify
recordkeeping related to rebuilding
engines.
(vi) In 40 CFR part 1068, subpart C,
we identify several reporting and
recordkeeping items for making
demonstrations and getting approval
related to various exemptions.
(vii) In 40 CFR part 1068, subpart D,
we identify several reporting and
recordkeeping items for making
demonstrations and getting approval
related to importing engines.
(viii) In 40 CFR 1068.450 and
1068.455 we specify certain records
related to testing production-line
engines in a selective enforcement
audit.
(ix) In 40 CFR 1068.501 we specify
certain records related to investigating
and reporting emission-related defects.
(x) In 40 CFR 1068.525 and 1068.530
we specify certain records related to
recalling nonconforming engines.
(xi) In 40 CFR part 1068, subpart G,
we specify certain records for requesting
a hearing.
Appendix A of Part 1036—Summary of
Previous Emission Standards
The following standards, which EPA
originally adopted under 40 CFR part 85 or
part 86, apply to compression-ignition
engines produced before model year 2007
and to spark-ignition engines produced
before model year 2008:
(a) Smoke. Smoke standards applied for
compression-ignition engines based on
opacity measurement using the test
procedures in 40 CFR part 86, subpart I, as
follows:
(1) Engines were subject to the following
smoke standards for model years 1970
through 1973:
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(i) 40 percent during the engine
acceleration mode.
(ii) 20 percent during the engine lugging
mode.
(2) The smoke standards in 40 CFR 86.007–
11 started to apply in model year 1974.
(b) Idle CO. A standard of 0.5 percent of
exhaust gas flow at curb idle applied through
model year 2016 to the following engines:
(1) Spark-ignition engines with
aftertreatment starting in model year 1987.
This standard applied only for gasolinefueled engines through model year 1997.
Starting in model year 1998, the same
standard applied for engines fueled by
methanol, LPG, and natural gas. The idle CO
gasoline-fueled engines through model year
1989, and applied for spark-ignition engines
using other fuels starting in model year 1990.
(2) Naturally aspirated diesel-fueled
engines starting in model year 1985.
(3) Methanol-fueled compression-ignition
engines starting in model year 1990.
(4) Naturally aspirated gaseous-fueled
engines starting in model year 1997, and all
other gaseous-fueled engines starting in 1998.
(d) Early steady-state standards. The
following criteria standards applied to heavyduty engines based on steady-state
measurement procedures:
standard no longer applied for engines
certified to meet onboard diagnostic
requirements starting in model year 2005.
(2) Methanol-fueled compression-ignition
engines starting in model year 1990. This
standard also applied for natural gas and LPG
engines starting in model year 1997. The idle
CO standard no longer applied for engines
certified to meet onboard diagnostic
requirements starting in model year 2007.
(c) Crankcase emissions. The requirement
to design engines to prevent crankcase
emissions applied starting with the following
engines:
(1) Spark-ignition engines starting in model
year 1968. This standard applied only for
TABLE 1 OF APPENDIX A—EARLY STEADY-STATE EMISSION STANDARDS FOR HEAVY-DUTY ENGINES
Pollutant
Model year
1970–1973 .........................
1974–1978 .........................
1979–1984 a ......................
a An
Fuel
gasoline .............................
gasoline and diesel ...........
gasoline and diesel ...........
HC
NOX + HC
CO
275 ppm ............................
...........................................
...........................................
...........................................
16 g/hp·hr ..........................
5 g/hp·hr for diesel ............
5.0 g/hp·hr for gasoline .....
1.5 volume percent.
40 g/hp·hr.
25 g/hp·hr.
optional NOX + HC standard of 10 g/hp·hr applied in 1979 through 1984 in conjunction with a separate HC standard of 1.5 g/hp·hr.
(e) Transient emission standards for sparkignition engines. The following criteria
standards applied for spark-ignition engines
based on transient measurement using the
test procedures in 40 CFR part 86, subpart N.
Starting in model year 1991, manufacturers
could generate or use emission credits for
NOX and NOX + NMHC standards. Table 2
to this appendix follows:
TABLE 2 OF APPENDIX A—TRANSIENT EMISSION STANDARDS FOR SPARK-IGNITION ENGINES A B
Pollutant (g/hp·hr)
Model year
HC
1985–1987 .......................................................................................................
1988–1990 .......................................................................................................
1991–1997 .......................................................................................................
1998–2004 c .....................................................................................................
2005–2007 .......................................................................................................
CO
1.1
1.1
1.1
1.1
........................
14.4
14.4
14.4
14.4
14.4
NOX
NOX + NMHC
10.6
6.0
5.0
4.0
........................
........................
........................
........................
........................
d 1.0
a Standards applied only for gasoline-fueled engines through model year 1989. Standards started to apply for methanol in model year 1990,
and for LPG and natural gas in model year 1998.
b Engines intended for installation only in heavy-duty vehicles above 14,000 pounds GVWR were subject to an HC standard of 1.9 g/hp·hr for
model years 1987 through 2004, and a CO standard of 37.1 g/hp·hr for model years 1987 through 2007. In addition, for model years 1987
through 2007, up to 5 percent of a manufacturer’s sales of engines intended for installation in heavy-duty vehicles at or below 14,000 pounds
GVWR could be certified to the alternative HC and CO standards.
c For natural gas engines in model years 1998 through 2004, the NO standard was 5.0 g/hp·hr; the HC standards were 1.7 g/hp·hr for enX
gines intended for installation only in vehicles above 14,000 pounds GVWR, and 0.9 g/hp·hr for other engines.
d Manufacturers could delay the 1.0 g/hp·hr NO + NMHC standard until model year 2008 by meeting an alternate NO + NMHC standard of
X
X
1.5 g/hp·hr applied for model years 2004 through 2007.
(f) Transient emission standards for
compression-ignition engines. The following
criteria standards applied for compressionignition engines based on transient
measurement using the test procedures in 40
CFR part 86, subpart N. Starting in model
year 1991, manufacturers could generate or
use emission credits for NOX, NOX + NMHC,
and PM standards. Table 3 to this appendix
follows:
TABLE 3 OF APPENDIX A—TRANSIENT EMISSION STANDARDS FOR COMPRESSION-IGNITION ENGINES a
Pollutant
(g/hp·hr)
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Model year
HC
1985–1987 .......................................................
1988–1989 .......................................................
1990 .................................................................
1991–1992 .......................................................
1993 .................................................................
1994–1995 .......................................................
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CO
1.3
1.3
1.3
1.3
1.3
1.3
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15.5
15.5
15.5
15.5
15.5
15.5
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10.7
10.7
6.0
5.0
5.0
5.0
NOX + NMHC
PM
........................
........................
........................
........................
........................
........................
0.60.
0.60.
0.25.
0.25 truck, 0.10 bus.
0.10 truck, 0.07 urban bus.
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TABLE 3 OF APPENDIX A—TRANSIENT EMISSION STANDARDS FOR COMPRESSION-IGNITION ENGINES a—Continued
Pollutant
(g/hp·hr)
Model year
HC
CO
NOX
NOX + NMHC
1996–1997 .......................................................
1.3
15.5
5.0
........................
1998–2003 .......................................................
1.3
15.5
4.0
........................
2004–2006 .......................................................
........................
15.5
........................
c 2.4
PM
0.10 truck, 0.05 urban
bus.b
0.10 truck, 0.05 urban
bus.b
0.10 truck, 0.05 urban
bus.b
a Standards applied only for diesel-fueled engines through model year 1989. Standards started to apply for methanol in model year 1990, and
for LPG and natural gas in model year 1997. An alternate HC standard of 1.2 g/hp·hr applied for natural gas engines for model years 1997
through 2003.
b The in-use PM standard for urban bus engines in model years 1996 through 2006 was 0.07 g/hp·hr.
c An optional NO + NMHC standard of 2.5 g/hp·hr applied in 2004 through 2006 in conjunction with a separate NMHC standard of 0.5 g/hp·hr.
X
Appendix B of Part 1036—Transient
Duty Cycles
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(a) This appendix specifies transient duty
cycles for the engine and powertrain testing
described in §§ 1036.510 and 1036.512, as
follows:
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(1) The transient duty cycle for testing
engines involves a schedule of normalized
engine speed and torque values.
(2) The transient duty cycles for powertrain
testing involves a schedule of vehicle speeds
and road grade. Determine road grade at each
point based on the peak rated power of the
powertrain system, Prated, determined in
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§ 1036.527 and road grade coefficients using
the following equation: Road grade = a ·
P2rated + b · Prated + c
(b) The following transient duty cycle
applies for spark-ignition engines and
powertrains:
BILLING CODE 6560–50–P
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(c) The following transient duty cycle
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powertrains:
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(d) The following transient Low Load Cycle
applies for compression-ignition engines and
powertrains:
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GEM contains the default steady-state fuel
maps in this appendix for performing cycle-
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average engine fuel mapping as described in
§ 1036.503(b)(2). Note that manufacturers
have the option to replace these default
values in GEM if they generate a steady-state
fuel map as described in § 1036.535(b).
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(a) Use the following default fuel map for
compression-ignition engines that will be
installed in Tractors and Vocational Heavy
HDV:
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Appendix C of Part 1036—Default
Engine Fuel Maps for § 1036.540
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installed in Vocational Light HDV and
Vocational Medium HDV:
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(b) Use the following default fuel map for
compression-ignition engines that will be
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(c) Use the following default fuel map for
all spark-ignition engines:
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BILLING CODE 6560–50–C
PART 1037—CONTROL OF EMISSIONS
FROM NEW HEAVY-DUTY MOTOR
VEHICLES
87. The authority citation for part
1037 continues to read as follows:
■
Authority: 42 U.S.C. 7401–7671q.
88. Amend § 1037.1 by revising
paragraph (a) to read as follows:
■
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§ 1037.1
Applicability.
(a) The regulations in this part 1037
apply for all new heavy-duty vehicles,
except as provided in §§ 1037.5 and
1037.104. This includes electric
vehicles, fuel cell vehicles, and vehicles
fueled by conventional and alternative
fuels. This also includes certain trailers
as described in §§ 1037.5, 1037.150, and
1037.801.
*
*
*
*
*
■ 89. Amend § 1037.5 by revising
paragraph (e) to read as follows:
§ 1037.5
Excluded vehicles.
*
*
*
*
*
(e) Vehicles subject to the heavy-duty
emission standards of 40 CFR part 86.
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See 40 CFR 86.1816 and 86.1819 for
emission standards that apply for these
vehicles. This exclusion generally
applies for complete heavy-duty
vehicles at or below 14,000 pounds
GVWR and all vehicles at or below
14,000 pounds GVWR that have no
installed propulsion engine, such as
electric vehicles.
*
*
*
*
*
■ 90. Amend § 1037.10 by revising
paragraph (c) to read as follows:
§ 1037.10
How is this part organized?
*
*
*
*
*
(c) Subpart C of this part describes
how to apply for a certificate of
conformity.
*
*
*
*
*
■ 91. Revise § 1037.101 to read as
follows:
§ 1037.101 Overview of emission
standards.
This part specifies emission standards
for certain vehicles and for certain
pollutants. This part contains standards
and other regulations applicable to the
emission of the air pollutant defined as
the aggregate group of six greenhouse
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gases: carbon dioxide, nitrous oxide,
methane, hydrofluorocarbons,
perfluorocarbons, and sulfur
hexafluoride.
(a) You must show that vehicles meet
the following emission standards:
(1) Exhaust emissions of criteria
pollutants. Criteria pollutant standards
for NOX, HC, PM, and CO apply as
described in § 1037.102. These
pollutants are sometimes described
collectively as ‘‘criteria pollutants’’
because they are either criteria
pollutants under the Clean Air Act or
precursors to the criteria pollutants
ozone and PM.
(2) Exhaust emissions of greenhouse
gases. These pollutants are described
collectively in this part as ‘‘greenhouse
gas pollutants’’ because they are
regulated primarily based on their
impact on the climate. Emission
standards apply as follows for
greenhouse gas (GHG) emissions:
(i) CO2, CH4, and N2O emission
standards apply as described in
§§ 1037.105 through 1037.107.
(ii) Hydrofluorocarbon standards
apply as described in § 1037.115(e).
These pollutants are also ‘‘greenhouse
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gas pollutants’’ but are treated
separately from exhaust greenhouse gas
pollutants listed in paragraph (b)(2)(i) of
this section.
(3) Fuel evaporative emissions.
Requirements related to fuel evaporative
emissions are described in § 1037.103.
(b) The regulated heavy-duty vehicles
are addressed in different groups as
follows:
(1) For criteria pollutants, vocational
vehicles and tractors are regulated based
on gross vehicle weight rating (GVWR),
whether they are considered ‘‘sparkignition’’ or ‘‘compression-ignition,’’
and whether they are first sold as
complete or incomplete vehicles.
(2) For greenhouse gas pollutants,
vehicles are regulated in the following
groups:
(i) Tractors above 26,000 pounds
GVWR.
(ii) Trailers.
(iii) Vocational vehicles.
(3) The greenhouse gas emission
standards apply differently depending
on the vehicle service class as described
in § 1037.140. In addition, standards
apply differently for vehicles with
spark-ignition and compression-ignition
engines. References in this part 1037 to
‘‘spark-ignition’’ or ‘‘compressionignition’’ generally relate to the
application of standards under 40 CFR
1036.140. For example, a vehicle with
an engine certified to spark-ignition
standards under 40 CFR part 1036 is
generally subject to requirements under
this part 1037 that apply for sparkignition vehicles. However, note that
emission standards for Heavy HDE are
considered to be compression-ignition
standards for purposes of applying
vehicle emission standards under this
part. Also, for spark-ignition engines
voluntarily certified as compressionignition engines under 40 CFR part
1036, you must choose at certification
whether your vehicles are subject to
spark-ignition standards or
compression-ignition standards. Heavyduty vehicles with no installed
propulsion engine, such as electric
vehicles, are subject to compressionignition emission standards for the
purpose of calculating emission credits.
(4) For evaporative and refueling
emissions, vehicles are regulated based
on the type of fuel they use. Vehicles
fueled with volatile liquid fuels or
gaseous fuels are subject to evaporative
emission standards.
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92. Revise § 1037.102 to read as
follows:
■
§ 1037.102 Exhaust emission standards
for NOX, HC, PM, and CO.
(a) Engines installed in heavy-duty
vehicles are subject to criteria pollutant
standards for NOX, HC, PM, and CO
under 40 CFR part 86 through model
year 2026 and 40 CFR part 1036 for
model years 2027 and later.
(b) Heavy-duty vehicles with no
installed propulsion engine, such as
electric vehicles, are subject to criteria
pollutant standards under this part. The
emission standards that apply are the
same as the standards that apply for
compression-ignition engines under 40
CFR 86.007–11 and 1036.104 for a given
model year. Additional requirements
apply to vehicles with no installed
propulsion engine as specified in this
part.
(1) Where this part references
standards or other requirements in 40
CFR part 86 or 1036 that apply
differently based on primary intended
service class, apply the Light HDE
provisions to Light HDV, apply the
Medium HDE provisions to Medium
HDV, and apply the Heavy HDE
provisions to Heavy HDV.
(2) Criteria pollutant emission
standards and related requirements
apply for the useful life specified in 40
CFR 86.001–2 through model year 2026
and as specified in 40 CFR 1036.104 for
model year 2027 and later. You may
alternatively select the useful life values
identified in § 1037.105(e) if you do not
generate NOX credits under § 1037.616.
(3) The following requirements apply
for vehicles generating NOX credits
under § 1037.616:
(i) Electric vehicles. Measure initial
useable battery energy for electric
vehicles using the test procedure in
§ 1037.552. Useable battery energy must
remain at or above 70 percent
throughout the useful life.
(ii) Fuel cell vehicles. Measure initial
fuel cell voltage for fuel cell vehicles
using the test procedure in § 1037.554.
Fuel cell voltage must remain at or
above 80 percent throughout the useful
life.
■ 93. Amend § 1037.103 by:
■ a. Revising paragraph (b)(1).
■ b. Removing paragraph (b)(6).
■ c. Revising paragraphs (f) and (g)(1)
and (2).
The revisions read as follows:
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§ 1037.103 Evaporative and refueling
emission standards.
*
*
*
*
*
(b) * * *
(1) The refueling standards in 40 CFR
86.1813–17(b) apply to complete
vehicles starting in model year 2022;
they apply for incomplete vehicles
starting in model year 2027.
*
*
*
*
*
(f) Useful life. The evaporative and
refueling emission standards of this
section apply for the full useful life,
expressed in service miles or calendar
years, whichever comes first. The useful
life values for the standards of this
section are the same as the values
described for evaporative emission
standards in 40 CFR 86.1805.
(g) * * *
(1) Auxiliary engines and associated
fuel-system components must be
installed when testing fully assembled
vehicles. If the auxiliary engine draws
fuel from a separate fuel tank, you must
fill the extra fuel tank before the start of
diurnal testing as described for the
vehicle’s main fuel tank. Use good
engineering judgment to ensure that any
nonmetal portions of the fuel system
related to the auxiliary engine have
reached stabilized levels of permeation
emissions. The auxiliary engine must
not operate during the running loss test
or any other portion of testing under
this section.
(2) For testing with partially
assembled vehicles, you may omit
installation of auxiliary engines and
associated fuel-system components as
long as those components installed in
the final configuration are certified to
meet the applicable emission standards
for Small SI equipment described in 40
CFR 1054.112 or for Large SI engines in
40 CFR 1048.105. For any fuel-system
components that you do not install,
your installation instructions must
describe this certification requirement.
■ 94. Amend § 1037.105 by revising
paragraphs (b)(1), (g)(2), and (h)(1) and
(5) through (7) to read as follows:
§ 1037.105 CO2 emission standards for
vocational vehicles.
*
*
*
*
*
(b) * * *
(1) Model year 2027 and later vehicles
are subject to CO2 standards
corresponding to the selected
subcategories as shown in the following
table:
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TABLE 1 OF § 1037.105—PHASE 2 CO2 STANDARDS FOR MODEL YEAR 2027 AND LATER VOCATIONAL VEHICLES
[g/ton-mile]
Engine cycle
Vehicle size
Compression-ignition ......................................
Compression-ignition ......................................
Compression-ignition ......................................
Spark-ignition ..................................................
Spark-ignition ..................................................
Light HDV .......................................................
Medium HDV ..................................................
Heavy HDV ....................................................
Light HDV .......................................................
Medium HDV ..................................................
*
*
*
*
*
(g) * * *
(2) Class 8 hybrid vehicles with Light
HDE or Medium HDE may be certified
to compression-ignition standards for
Multi-purpose
Regional
325
231
226
372
268
the Heavy HDV service class. You may
generate and use credits as allowed for
the Heavy HDV service class.
*
*
*
*
*
Urban
286
215
186
319
247
361
254
265
413
297
(h) * * *
(1) The following alternative emission
standards apply by vehicle type and
model year as follows:
TABLE 5 OF § 1037.105—PHASE 2 CUSTOM CHASSIS STANDARDS
[g/ton-mile]
Vehicle type a
Assigned vehicle service class
School bus ...................................................................
Motor home ..................................................................
Coach bus ....................................................................
Other bus .....................................................................
Refuse hauler ...............................................................
Concrete mixer .............................................................
Mixed-use vehicle ........................................................
Emergency vehicle .......................................................
Medium HDV ...............................................................
Medium HDV ...............................................................
Heavy HDV .................................................................
Heavy HDV .................................................................
Heavy HDV .................................................................
Heavy HDV .................................................................
Heavy HDV .................................................................
Heavy HDV .................................................................
MY 2021–2026
MY 2027+
291
228
210
300
313
319
319
324
267
226
205
282
298
316
316
319
a Vehicle types are generally defined in § 1037.801. ‘‘Other bus’’ includes any bus that is not a school bus or a coach bus. A ‘‘mixed-use vehicle’’ is one that meets at least one of the criteria specified in § 1037.631(a)(1) or (2).
*
*
*
*
*
(5) Emergency vehicles are deemed to
comply with the standards of this
paragraph (h) if they use tires with
TRRL at or below 8.4 N/kN (8.7 N/kN
for model years 2021 through 2026).
(6) Concrete mixers and mixed-use
vehicles are deemed to comply with the
standards of this paragraph (h) if they
use tires with TRRL at or below 7.1 N/
kN (7.6 N/kN for model years 2021
through 2026).
(7) Motor homes are deemed to
comply with the standards of this
paragraph (h) if they have tires with
TRRL at or below 6.0 N/kN (6.7 N/kN
for model years 2021 through 2026) and
automatic tire inflation systems or tire
pressure monitoring systems with
wheels on all axles.
*
*
*
*
*
■ 95. Amend § 1037.106 by revising
paragraphs (b) and (f)(1) to read as
follows:
§ 1037.106 Exhaust emission standards
for tractors above 26,000 pounds GVWR.
*
*
*
*
*
(b) The CO2 standards for tractors
above 26,000 pounds GVWR in Table 1
of this section apply based on modeling
and testing as described in subpart F of
this part. The provisions of § 1037.241
specify how to comply with these
standards in this paragraph (b).
TABLE 1 OF § 1037.106—CO2 STANDARDS FOR CLASS 7 AND CLASS 8 TRACTORS BY MODEL YEAR
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[g/ton-mile]
Subcategory a
Phase 1
standards for
model years
2014–2016
Phase 1
standards for
model years
2017–2020
Class 7 Low-Roof (all cab styles) ....................................
Class 7 Mid-Roof (all cab styles) .....................................
Class 7 High-Roof (all cab styles) ...................................
Class 8 Low-Roof Day Cab .............................................
Class 8 Low-Roof Sleeper Cab .......................................
Class 8 Mid-Roof Day Cab ..............................................
Class 8 Mid-Roof Sleeper Cab ........................................
Class 8 High-Roof Day Cab ............................................
Class 8 High-Roof Sleeper Cab ......................................
Heavy-Haul Tractors ........................................................
107
119
124
81
68
88
76
92
75
........................
104
115
120
80
66
86
73
89
72
........................
a Sub-category
*
*
*
(f) * * *
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Phase 2
standards for
model years
2021–2023
Phase 2
standards for
model years
2024–2026
105.5
113.2
113.5
80.5
72.3
85.4
78.0
85.6
75.7
52.4
Phase 2
standards for
model year
2027 and later
99.8
107.1
106.6
76.2
68.0
80.9
73.5
80.4
70.7
50.2
terms are defined in § 1037.801.
*
*
00:41 Mar 26, 2022
(1) You may optionally certify 4×2
tractors with Heavy HDE to the
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standards and useful life for Class 8
tractors, with no restriction on
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101.8
98.5
72.3
64.1
76.8
69.6
74.6
64.3
48.3
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generating or using emission credits
within the Class 8 averaging set.
*
*
*
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*
■ 96. Amend § 1037.115 by revising
paragraphs (a) and (e)(3) to read as
follows:
§ 1037.115
Other requirements.
*
*
*
*
*
(a) Adjustable parameters. Vehicles
that have adjustable parameters must
meet all the requirements of this part for
any adjustment in the physically
adjustable range. We may require that
you set adjustable parameters to any
specification within the adjustable range
during any testing. See 40 CFR 1068.50
for general provisions related to
adjustable parameters. You must ensure
safe vehicle operation throughout the
physically adjustable range of each
adjustable parameter, including
consideration of production tolerances.
Note that adjustable roof fairings and
trailer rear fairings are deemed not to be
adjustable parameters.
*
*
*
*
*
(e) * * *
(3) If air conditioning systems are
designed such that a compliance
demonstration under 40 CFR 86.1867–
12(a) is impossible or impractical, you
may ask to use alternative means to
demonstrate that your air conditioning
system achieves an equivalent level of
control.
■ 97. Amend § 1037.120 by revising
paragraphs (b) and (c) to read as follows:
§ 1037.120 Emission-related warranty
requirements.
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*
*
*
*
*
(b) Warranty period. (1) Except as
specified in paragraph (b)(2) of this
section, your emission-related warranty
must be valid for at least:
(i) 5 years or 50,000 miles for Light
HDV (except tires).
(ii) 5 years or 100,000 miles for
Medium HDV and Heavy HDV (except
tires).
(iii) 5 years for trailers (except tires).
(iv) 1 year for tires installed on
trailers, and 2 years or 24,000 miles for
all other tires.
(2) Your emission-related warranty
with respect to the standards under
§ 1037.102(b) must be valid for at least
the periods specified for engines in 40
CFR 1036.120(b) if you generate NOX
credits under § 1037.616.
(3) You may offer an emission-related
warranty more generous than we
require. The emission-related warranty
for the vehicle may not be shorter than
any basic mechanical warranty you
provide to that owner without charge for
the vehicle. Similarly, the emissionrelated warranty for any component
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may not be shorter than any warranty
you provide to that owner without
charge for that component. This means
that your warranty for a given vehicle
may not treat emission-related and
nonemission-related defects differently
for any component. The warranty period
begins when the vehicle is placed into
service.
(c) Components covered. The
emission-related warranty covers tires,
automatic tire inflation systems, tire
pressure monitoring systems, vehicle
speed limiters, idle-reduction systems,
hybrid system components, and devices
added to the vehicle to improve
aerodynamic performance (not
including standard components such as
hoods or mirrors even if they have been
optimized for aerodynamics), to the
extent such emission-related
components are included in your
application for certification. The
emission-related warranty also covers
other added emission-related
components to the extent they are
included in your application for
certification. The emission-related
warranty covers components designed
to meet requirements under
§ 1037.102(b)(3). The emission-related
warranty covers all components whose
failure would increase a vehicle’s
emissions of air conditioning
refrigerants (for vehicles subject to air
conditioning leakage standards), and it
covers all components whose failure
would increase a vehicle’s evaporative
and refueling emissions (for vehicles
subject to evaporative and refueling
emission standards). The emissionrelated warranty covers these
components even if another company
produces the component. Your
emission-related warranty does not need
to cover components whose failure
would not increase a vehicle’s
emissions of any regulated pollutant.
*
*
*
*
*
■ 98. Amend § 1037.125 by revising
paragraph (d) to read as follows:
§ 1037.125 Maintenance instructions and
allowable maintenance.
*
*
*
*
*
(d) Noncritical emission-related
maintenance. Subject to the provisions
of this paragraph (d), you may schedule
any amount of emission-related
inspection or maintenance that is not
covered by paragraph (a) of this section
(that is, maintenance that is neither
explicitly identified as critical emissionrelated maintenance, nor that we
approve as critical emission-related
maintenance). Noncritical emissionrelated maintenance generally includes
maintenance on the components we
specify in 40 CFR part 1068, appendix
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A, that is not covered in paragraph (a)
of this section. You must state in the
owners manual that these steps are not
necessary to keep the emission-related
warranty valid. If operators fail to do
this maintenance, this does not allow
you to disqualify those vehicles from inuse testing or deny a warranty claim. Do
not take these inspection or
maintenance steps during service
accumulation on your emission-data
vehicles.
*
*
*
*
*
■ 99. Amend § 1037.130 by revising
paragraph (b)(3) to read as follows:
§ 1037.130 Assembly instructions for
secondary vehicle manufacturers.
*
*
*
*
*
(b) * * *
(3) Describe the necessary steps for
installing emission-related diagnostic
systems.
*
*
*
*
*
■ 100. Amend § 1037.135 by revising
paragraph (c)(6) to read as follows:
§ 1037.135
Labeling.
*
*
*
*
*
(c) * * *
(6) Identify the emission control
system. Use terms and abbreviations as
described in appendix C to this part or
other applicable conventions. Phase 2
tractors and Phase 2 vocational vehicles
may omit this information.
*
*
*
*
*
■ 101. Amend § 1037.140 by revising
paragraph (g) to read as follows:
§ 1037.140 Classifying vehicles and
determining vehicle parameters.
*
*
*
*
*
(g) The standards and other
provisions of this part apply to specific
vehicle service classes for tractors and
vocational vehicles as follows:
(1) Phase 1 and Phase 2 tractors are
divided based on GVWR into Class 7
tractors and Class 8 tractors. Where
provisions of this part apply to both
tractors and vocational vehicles, Class 7
tractors are considered ‘‘Medium HDV’’
and Class 8 tractors are considered
‘‘Heavy HDV’’. This paragraph (g)(1)
applies for hybrid and non-hybrid
vehicles.
(2) Phase 1 vocational vehicles are
divided based on GVWR. ‘‘Light HDV’’
includes Class 2b through Class 5
vehicles; ‘‘Medium HDV’’ includes
Class 6 and Class 7 vehicles; and
‘‘Heavy HDV’’ includes Class 8 vehicles.
(3) Phase 2 vocational vehicles
propelled by engines subject to the
spark-ignition standards of 40 CFR part
1036 are divided as follows:
(i) Class 2b through Class 5 vehicles
are considered ‘‘Light HDV’’.
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(ii) Class 6 through Class 8 vehicles
are considered ‘‘Medium HDV’’.
(4) Phase 2 vocational vehicles
propelled by engines subject to the
compression-ignition standards in 40
CFR part 1036 are divided as follows:
(i) Class 2b through Class 5 vehicles
are considered ‘‘Light HDV’’.
(ii) Class 6 through 8 vehicles are
considered ‘‘Heavy HDV’’ if the
installed engine’s primary intended
service class is Heavy HDE (see 40 CFR
1036.140), except that Class 8 hybrid
vehicles are considered ‘‘Heavy HDV’’
regardless of the engine’s primary
intended service class.
(iii) All other Class 6 through Class 8
vehicles are considered ‘‘Medium
HDV’’.
(5) Heavy-duty vehicles with no
installed propulsion engine, such as
electric vehicles, are divided as follows:
(i) Class 2b through Class 5 vehicles
are considered ‘‘Light HDV’’.
(ii) Class 6 and 7 vehicles are
considered ‘‘Medium HDV’’.
(iii) Class 8 vehicles are considered
‘‘Heavy HDV’’.
(6) In certain circumstances, you may
certify vehicles to standards that apply
for a different vehicle service class. For
example, see §§ 1037.105(g) and
1037.106(f). If you optionally certify
vehicles to different standards, those
vehicles are subject to all the regulatory
requirements as if the standards were
mandatory.
*
*
*
*
*
■ 102. Amend § 1037.150 by revising
paragraphs (f) and (y)(1) to read as
follows:
§ 1037.150
Interim provisions.
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*
*
*
*
*
(f) Electric and hydrogen fuel cell
vehicles. Tailpipe emissions of
regulated GHG pollutants from electric
vehicles and hydrogen fuel cell vehicles
are deemed to be zero. No CO2-related
emission testing is required for electric
vehicles. Use good engineering
judgment to apply other requirements of
this part to electric vehicles.
*
*
*
*
*
(y) * * *
(1) For vocational Light HDV and
vocational Medium HDV, emission
credits you generate in model years
2018 through 2021 may be used through
model year 2027, instead of being
limited to a five-year credit life as
specified in § 1037.740(c). For Class 8
vocational vehicles with Medium HDE,
we will approve your request to
generate these credits in and use these
credits for the Medium HDV averaging
set if you show that these vehicles
would qualify as Medium HDV under
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the Phase 2 program as described in
§ 1037.140(g)(4).
*
*
*
*
*
■ 103. Amend § 1037.205 by revising
paragraphs (p) and (q) to read as
follows:
§ 1037.205 What must I include in my
application?
*
*
*
*
*
(p) Where applicable, describe all
adjustable operating parameters (see
§ 1037.115), including production
tolerances. For any operating parameters
that do not qualify as adjustable
parameters, include a description
supporting your conclusion (see 40 CFR
1068.50(c)). Include the following in
your description of each adjustable
parameter:
(1) For mechanically controlled
parameters, include the nominal or
recommended setting, the intended
physically adjustable range, and the
limits or stops used to establish
adjustable ranges. Also include
information showing why the limits,
stops, or other means of inhibiting
adjustment are effective in preventing
adjustment of parameters on in-use
engines to settings outside your
intended physically adjustable ranges.
(2) For electronically controlled
parameters, describe how your engines
are designed to prevent unauthorized
adjustments.
(q) Include the following information
for electric vehicles and fuel cell
vehicles to show that they meet the
standards of this part:
(1) You may attest that vehicles
comply with the standards of § 1037.102
instead of submitting test data.
(2) For vehicles generating credits
under § 1037.616, you may attest that
the vehicle meets the durability
requirements described in
§ 1037.102(b)(3) based on an
engineering analysis of measured values
and other information, consistent with
good engineering judgment, instead of
testing at the end of the useful life. Send
us your test results for work produced
over the FTP and initial useable battery
energy or initial fuel cell voltage. Also
send us your engineering analysis
describing how you meet the durability
requirements if we ask for it.
*
*
*
*
*
■ 104. Amend § 1037.225 by revising
the introductory text and paragraph (g)
to read as follows:
§ 1037.225 Amending applications for
certification.
Before we issue you a certificate of
conformity, you may amend your
application to include new or modified
vehicle configurations, subject to the
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17817
provisions of this section. After we have
issued your certificate of conformity,
you may send us an amended
application any time before the end of
the model year requesting that we
include new or modified vehicle
configurations within the scope of the
certificate, subject to the provisions of
this section. You must amend your
application if any changes occur with
respect to any information that is
included or should be included in your
application.
*
*
*
*
*
(g) You may produce vehicles or
modify in-use vehicles as described in
your amended application for
certification and consider those vehicles
to be in a certified configuration.
Modifying a new or in-use vehicle to be
in a certified configuration does not
violate the tampering prohibition of 40
CFR 1068.101(b)(1), as long as this does
not involve changing to a certified
configuration with a higher family
emission limit. See § 1037.621(g) for
special provisions that apply for
changing to a different certified
configuration in certain circumstances.
■ 105. Amend § 1037.230 by revising
paragraph (c) to read as follows:
§ 1037.230 Vehicle families, sub-families,
and configurations.
*
*
*
*
*
(c) Group vehicles into configurations
consistent with the definition of
‘‘vehicle configuration’’ in § 1037.801.
Note that vehicles with hardware or
software differences that are related to
measured or modeled emissions are
considered to be different vehicle
configurations even if they have the
same modeling inputs and FEL. Note
also, that you are not required to
separately identify all configurations for
certification. Note that you are not
required to identify all possible
configurations for certification; also, you
are required to include in your final
ABT report only those configurations
you produced.
*
*
*
*
*
■ 106. Amend § 1037.231 by revising
paragraph (b)(1) to read as follows:
§ 1037.231
Powertrain families.
*
*
*
*
*
(b) * * *
(1) Engine family as specified in 40
CFR 1036.230.
*
*
*
*
*
■ 107. Amend § 1037.250 by revising
paragraph (a) to read as follows:
§ 1037.250
Reporting and recordkeeping.
(a) By September 30 following the end
of the model year, send the Designated
Compliance Officer a report including
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the total U.S.-directed production
volume of vehicles you produced in
each vehicle family during the model
year (based on information available at
the time of the report). Report by vehicle
identification number and vehicle
configuration and identify the subfamily
identifier. Report uncertified vehicles
sold to secondary vehicle
manufacturers. We may waive the
reporting requirements of this paragraph
(a) for small manufacturers.
*
*
*
*
*
■ 108. Amend § 1037.320 by removing
Table 1 to § 1037.320 and revising
paragraph (b) to read as follows:
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§ 1037.320 Audit procedures for axles and
transmissions.
*
*
*
*
*
(b) Run GEM for each applicable
vehicle configuration and GEM
regulatory subcategory identified in 40
CFR 1036.540 and for each vehicle class
as defined in § 1037.140(g) using the
applicable default engine map in
appendix C of 40 CFR part 1036, the
cycle-average fuel map in Table 1 of this
section, the torque curve in Table 2 of
this section for both the engine full-load
torque curve and parent engine full-load
torque curve, the motoring torque curve
in Table 3 of this section, the idle fuel
map in Table 4 of this section. For axle
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testing, this may require omitting
several vehicle configurations based on
selecting axle ratios that correspond to
the tested axle. For transmission testing,
use the test transmission’s gear ratios in
place of the gear ratios defined in 40
CFR 1036.540. The GEM ‘‘Default FEL
CO2 Emissions’’ result for each vehicle
configuration counts as a separate test
for determining whether the family
passes the audit. For vocational
vehicles, use the GEM ‘‘Default FEL CO2
Emissions’’ result for the Regional
subcategory. Table 1 through Table 4
follow:
BILLING CODE 6560–01–P
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BILLING CODE 6560–01–C
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TABLE 2 TO PARAGRAPH (b) OF § 1037.320—FULL-LOAD TORQUE CURVES BY VEHICLE CLASS
Light HDV and medium HDV—spark-ignition
Engine speed
(r/min)
Light HDV and medium HDV—compressionignition
Engine torque
(N·m)
600
700
800
900
1000
1100
1200
1300
1400
1500
1600
1700
1800
1900
2000
2100
2200
2300
2400
2500
2600
2700
2800
2900
3000
3100
3200
3300
3400
3500
3600
3700
3800
3900
4000
4100
4200
4291
4500
433
436
445
473
492
515
526
541
542
542
542
547
550
551
554
553
558
558
566
571
572
581
586
587
590
591
589
585
584
582
573
562
555
544
534
517
473
442
150
Engine speed
(r/min)
Engine torque
(N·m)
750
907
1055
1208
1358
1507
1660
1809
1954
2105
2258
2405
2556
2600
...................................
...................................
...................................
...................................
...................................
470
579
721
850
876
866
870
868
869
878
850
800
734
0
...................................
...................................
...................................
...................................
...................................
Heavy HDV
Engine speed
(r/min)
Engine torque
(N·m)
600
750
850
950
1050
1100
1200
1250
1300
1400
1500
1520
1600
1700
1800
1900
2000
2100
2250
1200
1320
1490
1700
1950
2090
2100
2100
2093
2092
2085
2075
2010
1910
1801
1640
1350
910
0
TABLE 3 TO PARAGRAPH (b) OF § 1037.320—MOTORING TORQUE CURVES BY VEHICLE CLASS
Light HDV and medium HDV—spark-ignition
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Engine speed
(r/min)
Engine torque
(N·m)
¥41
¥42
¥43
¥45
¥48
¥49
¥50
¥51
¥52
¥53
¥56
¥56
¥57
¥57
¥58
¥60
¥65
¥81
¥85
¥87
700
800
900
1000
1100
1200
1300
1411
1511
1611
1711
1811
1911
2011
2111
2211
2311
2411
2511
2611
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Engine speed
(r/min)
Engine torque
(N·m)
750
907
1055
1208
1358
1507
1660
1809
1954
2105
2258
2405
2556
...................................
...................................
...................................
...................................
...................................
¥129
¥129
¥130
¥132
¥135
¥138
¥143
¥148
¥155
¥162
¥170
¥179
¥189
...................................
...................................
...................................
...................................
...................................
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Heavy HDV
Engine speed
(r/min)
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600
750
850
950
1050
1100
1200
1250
1300
1400
1500
1520
1600
1700
1800
1900
2000
2100
28MRP2
Engine torque
(N·m)
¥98
¥121
¥138
¥155
¥174
¥184
¥204
¥214
¥225
¥247
¥270
¥275
¥294
¥319
¥345
¥372
¥400
¥429
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TABLE 3 TO PARAGRAPH (b) OF § 1037.320—MOTORING TORQUE CURVES BY VEHICLE CLASS—Continued
Light HDV and medium HDV—spark-ignition
Engine speed
(r/min)
Light HDV and medium HDV—compressionignition
Engine torque
(N·m)
Engine speed
(r/min)
Engine torque
(N·m)
Heavy HDV
Engine speed
(r/min)
Engine torque
(N·m)
¥88
¥89
¥91
¥91
¥96
¥96
¥97
¥98
¥99
¥104
¥105
¥108
¥108
¥111
¥111
¥115
¥112
2711
2811
2911
3011
3111
3211
3311
3411
3511
3611
3711
3811
3911
4011
4111
4211
4291
TABLE 4 TO PARAGRAPH (b) OF § 1037.320—ENGINE IDLE FUEL MAPS BY VEHICLE CLASS
Light HDV and medium HDV—spark-ignition
Engine
speed
(r/min)
Engine
torque
(N·m)
600
700
600
700
Light HDV and medium HDV—compression-ignition
Fuel mass
rate
(g/s)
0
0
100
100
0.4010
0.4725
0.6637
0.7524
*
*
*
*
*
109. Amend § 1037.510 by revising
paragraphs (a)(1)(i), (2), and (3) and (d)
to read as follows:
■
§ 1037.510
Duty-cycle exhaust testing.
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*
*
*
*
*
(a) * * *
(1) * * *
(i) Transient cycle. The transient cycle
is specified in appendix A of this part.
Warm up the vehicle. Start the duty
cycle within 30 seconds after
concluding the preconditioning
procedure. Start sampling emissions at
the start of the duty cycle.
*
*
*
*
*
(2) Perform cycle-average engine fuel
mapping as described in 40 CFR
1036.540. For powertrain testing under
§ 1037.550 or § 1037.555, perform
testing as described in this paragraph
(a)(2) to generate GEM inputs for each
simulated vehicle configuration, and
test runs representing different idle
conditions. Perform testing as follows:
(i) Transient cycle. The transient cycle
is specified in appendix A of this part.
(ii) Highway cruise cycles. The grade
portion of the route corresponding to
the 55 mi/hr and 65 mi/hr highway
cruise cycles is specified in appendix D
of this part. Maintain vehicle speed
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Engine
speed
(r/min)
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Engine
torque
(N·m)
750
850
750
850
Fuel mass
rate
(g/s)
0
0
100
100
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Engine
speed
(r/min)
0.2595
0.2626
0.6931
0.7306
between ¥1.0 mi/hr and 3.0 mi/hr of
the speed setpoint; this speed tolerance
applies instead of the approach
specified in 40 CFR 1066.425(b)(1) and
(2).
(iii) Drive idle. Perform testing at a
loaded idle condition for Phase 2
vocational vehicles. For engines with an
adjustable warm idle speed setpoint,
test at the minimum warm idle speed
and the maximum warm idle speed;
otherwise simply test at the engine’s
warm idle speed. Warm up the
powertrain as described in 40 CFR
1036.527(c)(1). Within 60 seconds after
concluding the warm-up, linearly ramp
the powertrain down to zero vehicle
speed over 20 seconds. Apply the brake
and keep the transmission in drive (or
clutch depressed for manual
transmission). Stabilize the powertrain
for (60 ± 1) seconds and then sample
emissions for (30 ± 1) seconds.
(iv) Parked idle. Perform testing at an
no-load idle condition for Phase 2
vocational vehicles. For engines with an
adjustable warm idle speed setpoint,
test at the minimum warm idle speed
and the maximum warm idle speed;
otherwise simply test at the engine’s
warm idle speed. Warm up the
powertrain as described in 40 CFR
1036.527(c)(1). Within 60 seconds after
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Engine
torque
(N·m)
600
700
600
700
Fuel mass
rate
(g/s)
0
0
100
100
0.3501
0.4745
0.6547
0.8304
concluding the warm-up, linearly ramp
the powertrain down to zero vehicle
speed in 20 seconds. Put the
transmission in park (or neutral for
manual transmissions and apply the
parking brake if applicable). Stabilize
the powertrain for (180 ± 1) seconds and
then sample emissions for (600 ± 1)
seconds.
(3) Where applicable, perform testing
on a chassis dynamometer as follows:
(i) Transient cycle. The transient cycle
is specified in appendix A of this part.
Warm up the vehicle by operating over
one transient cycle. Within 60 seconds
after concluding the warm up cycle,
start emission sampling and operate the
vehicle over the duty cycle.
(ii) Highway cruise cycle. The grade
portion of the route corresponding to
the 55 mi/hr and 65 mi/hr highway
cruise cycles is specified in appendix D
of this part. Warm up the vehicle by
operating it at the appropriate speed
setpoint over the duty cycle. Within 60
seconds after concluding the
preconditioning cycle, start emission
sampling and operate the vehicle over
the duty cycle, maintaining vehicle
speed within ±1.0 mi/hr of the speed
setpoint; this speed tolerance applies
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instead of the approach specified in 40
CFR 1066.425(b)(1) and (2).
*
*
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(d) For highway cruise and transient
testing, compare actual second-bysecond vehicle speed with the speed
specified in the test cycle and ensure
any differences are consistent with the
criteria as specified in § 1037.550(g)(1).
If the speeds do not conform to these
criteria, the test is not valid and must be
repeated.
*
*
*
*
*
■ 110. Amend § 1037.520 by revising
paragraphs (c)(2) and (3), (f), and (h)(1)
to read as follows:
§ 1037.520 Modeling CO2 emissions to
show compliance for vocational vehicles
and tractors.
*
*
*
*
*
(c) * * *
(2) Measure tire rolling resistance in
kg per metric ton as specified in ISO
28580 (incorporated by reference in
§ 1037.810), except as specified in this
paragraph (c). Use good engineering
judgment to ensure that your test results
are not biased low. You may ask us to
identify a reference test laboratory to
which you may correlate your test
results. Prior to beginning the test
procedure in Section 7 of ISO 28580 for
a new bias-ply tire, perform a break-in
procedure by running the tire at the
specified test speed, load, and pressure
for (60 ± 2) minutes.
(3) For each tire design tested,
measure rolling resistance of at least
three different tires of that specific
design and size. Perform the test at least
once for each tire. Calculate the
arithmetic mean of these results to the
nearest 0.1 N/kN and use this value or
any higher value as your GEM input for
TRRL. You must test at least one tire
size for each tire model, and may use
engineering analysis to determine the
rolling resistance of other tire sizes of
that model. Note that for tire sizes that
you do not test, we will treat your
analytically derived rolling resistances
the same as test results, and we may
perform our own testing to verify your
values. We may require you to test a
small sub-sample of untested tire sizes
that we select.
*
*
*
*
*
(f) Engine characteristics. Enter
information from the engine
manufacturer to describe the installed
engine and its operating parameters as
described in 40 CFR 1036.503. Note that
you do not need fuel consumption at
idle for tractors.
*
*
*
*
*
(h) * * *
(1) For engines with no adjustable
warm idle speed, input vehicle idle
speed as the manufacturer’s declared
warm idle speed. For engines with
adjustable warm idle speed, input your
vehicle idle speed as follows:
If your vehicle is a . . .
And your engine is subject to . . .
Your default vehicle idle
speed is . . .a
(i) Heavy HDV ...................................................................
(ii) Medium HDV tractor ....................................................
(iii) Light HDV or Medium HDV vocational vehicle ...........
(iv) Light HDV or Medium HDV ........................................
compression-ignition or spark-ignition standards ...........
compression-ignition standards ......................................
compression-ignition standards ......................................
spark-ignition standards ..................................................
600
700
750
600
r/min.
r/min.
r/min.
r/min.
a If the default idle speed is above or below the engine manufacturer’s whole range of declared warm idle speeds, use the manufacturer’s maximum or minimum declared warm idle speed, respectively, instead of the default value.
*
*
*
*
111. Amend § 1037.534 by revising
paragraph (d)(2) to read as follows:
■
§ 1037.534 Constant-speed procedure for
calculating drag area (CdA).
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(d) * * *
(2) Perform testing as described in
paragraph (d)(3) of this section over a
sequence of test segments at constant
vehicle speed as follows:
(i) (300 ± 30) seconds in each
direction at 10 mi/hr.
(ii) (450 ± 30) seconds in each
direction at 70 mi/hr.
(iii) (450 ± 30) seconds in each
direction at 50 mi/hr.
(iv) (450 ± 30) seconds in each
direction at 70 mi/hr.
(v) (450 ± 30) seconds in each
direction at 50 mi/hr.
(vi) (300 ± 30) seconds in each
direction at 10 mi/hr.
*
*
*
*
*
■ 112. Amend § 1037.540 by revising
the introductory text and paragraphs
(b)(3), (7), and (8), and (f)(3) to read as
follows:
§ 1037.540 Special procedures for testing
vehicles with hybrid power take-off.
This section describes optional
procedures for quantifying the reduction
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in greenhouse gas emissions for vehicles
as a result of running power take-off
(PTO) devices with a hybrid energy
delivery system. See § 1037.550 for
powertrain testing requirements that
apply for drivetrain hybrid systems. The
procedures are written to test the PTO
by ensuring that the engine produces all
of the energy with no net change in
stored energy (charge-sustaining), and
for plug-in hybrid vehicles, also
allowing for drawing down the stored
energy (charge-depleting). The full
charge-sustaining test for the hybrid
vehicle is from a fully charged
rechargeable energy storage system
(RESS) to a depleted RESS and then
back to a fully charged RESS. You must
include all hardware for the PTO
system. You may ask us to modify the
provisions of this section to allow
testing hybrid vehicles other than
battery electric hybrids, consistent with
good engineering judgment. For plug-in
hybrids, use a utility factor to properly
weight charge-sustaining and chargedepleting operation as described in
paragraph (f)(3) of this section.
*
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*
(b) * * *
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(3) Denormalize the PTO duty cycle in
appendix B of this part using the
following equation:
Where:
prefi = the reference pressure at each point i
in the PTO cycle.
pi = the normalized pressure at each point i
in the PTO cycle (relative to p¯max).
p¯max = the mean maximum pressure
measured in paragraph (b)(2) of this
section.
p¯min = the mean minimum pressure measured
in paragraph (b)(2) of this section.
*
*
*
*
*
(7) Depending on the number of
circuits the PTO system has, operate the
vehicle over one or concurrently over
both of the denormalized PTO duty
cycles in appendix B of this part.
Measure emissions during operation
over each duty cycle using the
provisions of 40 CFR part 1066.
(8) Measured pressures must meet the
cycle-validation specifications in the
following table for each test run over the
duty cycle:
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TABLE 1 TO PARAGRAPH (b)(8) OF
(f) * * *
§ 1037.540—STATISTICAL CRITERIA
(3) For plug-in hybrid electric
FOR VALIDATING EACH TEST RUN
vehicles calculate the utility factor
OVER THE DUTY CYCLE
weighted fuel consumption in g/tonSlope, a1 .........................
Absolute value of intercept, |a0|.
Standard error of the estimate, SEE.
Coefficient of determination, r2.
Pressure
0.950 ≤ a1 ≤ 1.030
≤2.0% of maximum
mapped pressure
≤10% of maximum
mapped pressure
≥0.970
a Determine values for specified parameters as described in 40 CFR 1065.514(e) by comparing measured values to denormalized pressure values from
the duty cycle in appendix B of this part.
Where:
i = an indexing variable that represents one
test interval.
N = total number of charge-depleting test
intervals.
mfuelPTOCD = total mass of fuel per ton-mile
in the charge-depleting portion of the
test for each test interval, i, starting from
i = 1.
UFDCDi = utility factor fraction at time tCDi as
determined in paragraph (f)(3)(i) of this
section for each test interval, i, starting
from i = 1.
j = an indexing variable that represents one
test interval.
M = total number of charge-sustaining test
intervals.
mfuelPTOCS = total mass of fuel per ton-mile in
the charge-sustaining portion of the test
for each test interval, j, starting from j =
1.
UFRCD = utility factor fraction at the full
charge-depleting time, tCD, as
determined by interpolating the
approved utility factor curve. tCD is the
sum of the time over N charge-depleting
test intervals.
*
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*
*
113. Revise § 1037.550 to read as
follows:
■
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§ 1037.550
Powertrain testing.
This section describes the procedure
to measure fuel consumption and create
engine fuel maps by testing a powertrain
that includes an engine coupled with a
transmission, drive axle, and hybrid
components or any assembly with one
or more of those hardware elements.
Engine fuel maps are part of
demonstrating compliance with Phase 2
vehicle standards under this part; the
powertrain test procedure in this section
is one option for generating this fuelmapping information as described in 40
CFR 1036.503. Additionally, this
powertrain test procedure is one option
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utility factor-weighted fuel mass,
mfuelUF[cycle]plug-in, using the following
equation:
mile, as follows:
(i) Determine the utility factor fraction
for the PTO system from the table in
appendix E of this part using
interpolation based on the total time of
the charge-depleting portion of the test
as determined in paragraphs (c)(6) and
(d)(3) of this section.
(ii) Weight the emissions from the
charge-sustaining and charge-depleting
portions of the test to determine the
for certifying hybrids to the engine
standards in 40 CFR 1036.108.
(a) General test provisions. The
following provisions apply broadly for
testing under this section:
(1) Measure NOX emissions as
described in paragraph (k) of this
section. Include these measured NOX
values any time you report to us your
greenhouse gas emissions or fuel
consumption values from testing under
this section.
(2) The procedures of 40 CFR part
1065 apply for testing in this section
except as specified. This section uses
engine parameters and variables that are
consistent with 40 CFR part 1065.
(3) Powertrain testing depends on
models to calculate certain parameters.
You can use the detailed equations in
this section to create your own models,
or use the GEM HIL model
(incorporated by reference in
§ 1037.810) to simulate vehicle
hardware elements as follows:
(i) Create driveline and vehicle
models that calculate the angular speed
setpoint for the test cell dynamometer,
ƒnref,dyno, based on the torque
measurement location. Use the detailed
equations in paragraph (f) of this
section, the GEM HIL model’s driveline
and vehicle submodels, or a
combination of the equations and the
submodels. You may use the GEM HIL
model’s transmission submodel in
paragraph (f) of this section to simulate
a transmission only if testing hybrid
engines.
(ii) Create a driver model or use the
GEM HIL model’s driver submodel to
simulate a human driver modulating the
throttle and brake pedals to follow the
test cycle as closely as possible.
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(iii) Create a cycle-interpolation
model or use the GEM HIL model’s
cycle submodel to interpolate the dutycycles and feed the driver model the
duty-cycle reference vehicle speed for
each point in the duty-cycle.
(4) The powertrain test procedure in
this section is designed to simulate
operation of different vehicle
configurations over specific duty cycles.
See paragraphs (h) and (j) of this
section.
(5) For each test run, record engine
speed and torque as defined in 40 CFR
1065.915(d)(5) with a minimum
sampling frequency of 1 Hz. These
engine speed and torque values
represent a duty cycle that can be used
for separate testing with an engine
mounted on an engine dynamometer
under § 1037.551, such as for a selective
enforcement audit as described in
§ 1037.301.
(6) For hybrid powertrains with no
plug-in capability, correct for the net
energy change of the energy storage
device as described in 40 CFR 1066.501.
For plug-in hybrid electric powertrains,
follow 40 CFR 1066.501 to determine
End-of-Test for charge-depleting
operation. You must get our approval in
advance for your utility factor curve; we
will approve it if you can show that you
created it, using good engineering
judgment, from sufficient in-use data of
vehicles in the same application as the
vehicles in which the plug-in hybrid
electric powertrain will be installed.
You may use methodologies described
in SAE J2841 (incorporated by reference
in § 1037.810) to develop the utility
factor curve.
(7) The provisions related to carbon
balance error verification in 40 CFR
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(e) Dynamometer setup. Set the
dynamometer to operate in speedcontrol mode (or torque-control mode
for hybrid engine testing at idle,
including idle portions of transient duty
cycles). Record data as described in 40
CFR 1065.202. Command and control
the dynamometer speed at a minimum
of 5 Hz, or 10 Hz for testing engine
hybrids. Run the vehicle model to
calculate the dynamometer setpoints at
a rate of at least 100 Hz. If the
dynamometer’s command frequency is
less than the vehicle model
dynamometer setpoint frequency,
subsample the calculated setpoints for
commanding the dynamometer
setpoints.
(f) Driveline and vehicle model. Use
the GEM HIL model’s driveline and
vehicle submodels or the equations in
this paragraph (f) to calculate the
dynamometer speed setpoint, ƒnref,dyno,
based on the torque measurement
location. Note that the GEM HIL model
is configured to set the accessory load
to zero and it comes configured with the
tire slip model disabled. Note that the
GEM HIL model is configured to set the
accessory load to zero and it comes
configured with the tire slip model
disabled.
(1) Driveline model with a
transmission in hardware. For testing
with torque measurement at the axle
input shaft or wheel hubs, calculate,
fnref,dyno, using the GEM HIL model’s
driveline submodel or the following
equation:
torque curve and the applicable steadystate fuel map from the GEM HIL model.
You may request our approval to input
your own steady-state fuel map. For
example, this request for approval could
include using a fuel map that represents
the combined performance of the engine
and hybrid components. Configure the
torque converter to simulate neutral idle
when using this procedure to generate
engine fuel maps in 40 CFR 1036.503 or
to perform the Supplemental Emission
Test (SET) testing under 40 CFR
1036.505. You may change engine
commanded torque at idle to better
represent CITT for transient testing
under 40 CFR 1036.510. You may
change the simulated engine inertia to
match the inertia of the engine under
test. We will evaluate your requests
under this paragraph (f)(2) based on
your demonstration that that the
adjusted testing better represents in-use
operation.
(i) The transmission submodel needs
the following model inputs:
(A) Torque measured at the engine’s
crankshaft.
(B) Engine estimated torque
determined from the electronic control
module or by converting the
instantaneous operator demand to an
instantaneous torque in N·m.
(C) Dynamometer mode when idling
(speed-control or torque-control).
(D) Measured engine speed when
idling.
(E) Transmission output angular
speed, fni,transmission, calculated as
follows:
Where:
ka[speed] = drive axle ratio as determined in
paragraph (h) of this section. Set ka[speed]
equal to 1.0 if torque is measured at the
wheel hubs.
vrefi = simulated vehicle reference speed as
calculated in paragraph (f)(3) of this
section.
r[speed] = tire radius as determined in
paragraph (h) of this section.
Where:
ka[speed] = drive axle ratio as determined in
paragraph (h) of this section.
vrefi = simulated vehicle reference speed as
calculated in paragraph (f)(3) of this
section.
r[speed] = tire radius as determined in
paragraph (h) of this section.
(2) Driveline model with a simulated
transmission. For testing with the torque
measurement at the engine’s crankshaft,
fnref,dyno is the dynamometer target speed
from the GEM HIL model’s transmission
submodel. You may request our
approval to change the transmission
submodel, as long as the changes do not
affect the gear selection logic. Before
testing, initialize the transmission
model with the engine’s measured
(ii) The transmission submodel
generates the following model outputs:
(A) Dynamometer target speed.
(B) Dynamometer idle load.
(C) Transmission engine load limit.
(D) Engine speed target.
(3) Vehicle model. Calculate the
simulated vehicle reference speed, vrefi,
using the GEM HIL model’s vehicle
submodel or the equations in this
paragraph (f)(3):
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1036.543 apply for all testing in this
section. These procedures are optional if
you are only performing direct or
indirect fuel-flow measurement, but we
will perform carbon balance error
verification for all testing under this
section.
(8) If you test a powertrain over the
duty cycle specified in 40 CFR
1036.512, control and apply the
electrical accessory loads using one of
the following systems:
(i) An alternator with dynamic
electrical load control.
(ii) A load bank connected directly to
the powertrain’s electrical system.
(b) Test configuration. Select a
powertrain for testing as described in
§ 1037.235 or 40 CFR 1036.235 as
applicable. Set up the engine according
to 40 CFR 1065.110 and 40 CFR
1065.405(b). Set the engine’s idle speed
to the minimum warm-idle speed. If
warm idle speed is not adjustable,
simply let the engine operate at its
warm idle speed.
(1) The default test configuration
consists of a powertrain with all
components upstream of the axle. This
involves connecting the powertrain’s
output shaft directly to the
dynamometer or to a gear box with a
fixed gear ratio and measuring torque at
the axle input shaft. You may instead
set up the dynamometer to connect at
the wheel hubs and measure torque at
that location. The preceeding sentence
may apply if your powertrain
configuration requires it, such as for
hybrid powertrains or if you want to
represent the axle performance with
powertrain test results.
(2) For testing hybrid engines, connect
the engine’s crankshaft directly to the
dynamometer and measure torque at
that location.
(c) Powertrain temperatures during
testing. Cool the powertrain during
testing so temperatures for oil, coolant,
block, head, transmission, battery, and
power electronics are within the
manufacturer’s expected ranges for
normal operation. You may use
electronic control module outputs to
comply with this paragraph (c). You
may use auxiliary coolers and fans.
(d) Engine break in. Break in the
engine according to 40 CFR 1065.405,
the axle assembly according to
§ 1037.560, and the transmission
according to § 1037.565. You may
instead break in the powertrain as a
complete system using the engine break
in procedure in 40 CFR 1065.405.
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Where:
i= a time-based counter corresponding to
each measurement during the sampling
period. Let vref1 = 0; start calculations at
i = 2. A 10-minute sampling period will
generally involve 60,000 measurements.
T = instantaneous measured torque at the
axle input, measured at the wheel hubs,
or simulated by the GEM HIL model’s
transmission submodel.
Effaxle = axle efficiency. Use Effaxle = 0.955 for
T ≥ 0, and use Effaxle = 1/0.955 for T <
0. Use Effaxle = 1.0 if torque is measured
at the wheel hubs.
M = vehicle mass for a vehicle class as
determined in paragraph (h) of this
section.
g = gravitational constant = 9.80665 m/s2.
Crr = coefficient of rolling resistance for a
vehicle class as determined in paragraph
(h) of this section.
Gi¥1 = the percent grade interpolated at
distance, Di¥1, from the duty cycle in
appendix D to this part corresponding to
measurement (i¥1).
17825
Mrotating = inertial mass of rotating
components. Let Mrotating = 340 kg for
vocational Light HDV or vocational
Medium HDV. See paragraph (h) of this
section for tractors and for vocational
Heavy HDV.
Δt = the time interval between measurements.
For example, at 100 Hz, Δt = 0.0100
seconds.
kaB = 4.0
rB = 0.399 m
T999 = 500.0 N·m
Crr = 7.7 N/kN = 7.7·10¥3 N/N
M = 11408 kg
CdA = 5.4 m2
G999 = 0.39% = 0.0039
Fbrake,999 = 0 N
vref,999 = 20.0 m/s
Fgrade,999 = 11408 · 981 · sin(atan(0.0039)) =
436.5 N
Dt = 0.0100 s
Mrotating = 340 kg
(g) Driver model. Use the GEM HIL
model’s driver submodel or design a
driver model to simulate a human driver
modulating the throttle and brake
pedals. In either case, tune the model to
follow the test cycle as closely as
possible meeting the following
specifications:
(1) The driver model must meet the
following speed requirements:
(i) For operation over the highway
cruise cycles, the speed requirements
described in 40 CFR 1066.425(b) and (c).
(ii) For operation over the transient
cycle specified in appendix A of this
part, the SET as defined 40 CFR
1036.505, the Federal Test Procedure
(FTP) as defined in 40 CFR 1036.510,
and the Low Load Cycle (LLC) as
defined in 40 CFR 1036.512, the speed
requirements described in 40 CFR
1066.425(b) and (c).
(iii) The exceptions in 40 CFR
1066.425(b)(4) apply to the highway
cruise cycles, the transient cycle
specified in appendix A of this part,
SET, FTP, and LLC.
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ρ = air density at reference conditions. Use
ρ = 1.1845 kg/m3.
CdA = drag area for a vehicle class as
determined in paragraph (h) of this
section.
Fbrake,i¥1 = instantaneous braking force
applied by the driver model.
(4) Example. The following example
illustrates a calculation of fnref,dyno using
paragraph (f)(1) of this section where
torque is measured at the axle input
shaft. This example is for a vocational
Light HDV or vocational Medium HDV
with 6 speed automatic transmission at
B speed (Test 4 in Table 1 to paragraph
(h)(2)(ii) of this section).
(iv) If the speeds do not conform to
these criteria, the test is not valid and
must be repeated.
(2) Send a brake signal when operator
demand is zero and vehicle speed is
greater than the reference vehicle speed
from the test cycle. Include a delay
before changing the brake signal to
prevent dithering, consistent with good
engineering judgment.
(3) Allow braking only if operator
demand is zero.
(4) Compensate for the distance
driven over the duty cycle over the
course of the test. Use the following
equation to perform the compensation
in real time to determine your time in
the cycle:
Where:
vvehicle = measured vehicle speed.
vcycle = reference speed from the test cycle. If
vcycle,i-1 < 1.0 m/s, set vcycle,i-1 = vvehicle,i1.
different road loads (eight
configurations). Select axle ratios to
represent the full range of expected
vehicle installations. Instead of selecting
axle ratios and tire sizes based on the
range of intended vehicle applications
as described in paragraph (h)(2) of this
section, you may select axle ratios and
tire sizes such that the ratio of engine
speed to vehicle speed covers the range
of ratios of minimum and maximum
engine speed to vehicle speed when the
transmission is in top gear for the
vehicles in which the powertrain will be
installed. Note that you do not have to
use the same axle ratios and tire sizes
for each GEM regulatory subcategory.
You may determine your own Crr, CdA,
and M to cover the range of intended
vehicle applications or you may use the
road loads in paragraph (h)(2) of this
section.
(2) Determine the vehicle model
inputs for a set of vehicle configurations
as described in 40 CFR 1036.540(c)(3)
with the following exceptions:
(i) In the equations of 40 CFR
1036.540(c)(3)(i), ktopgear is the actual top
gear ratio of the powertrain instead of
the transmission gear ratio in the
highest available gear given in Table 1
in 40 CFR 1036.540.
(ii) Test at least eight different vehicle
configurations for powertrains that will
be installed in Spark-ignition HDE,
vocational Light HDV, and vocational
Medium HDV using the following table
instead of Table 2 in 40 CFR 1036.540:
BILLING CODE 6560–50–P
will be installed in vocational Heavy
HDV and tractors using the following
tables instead of Table 3 and Table 4 in
40 CFR 1036.540:
jspears on DSK121TN23PROD with PROPOSALS2
(h) Vehicle configurations to evaluate
for generating fuel maps as defined in
40 CFR 1036.503. Configure the
driveline and vehicle models from
paragraph (f) of this section in the test
cell to test the powertrain. Simulate
multiple vehicle configurations that
represent the range of intended vehicle
applications using one of the following
options:
(1) Use at least three equally spaced
axle ratios or tire sizes and three
different road loads (nine
configurations), or at least four equally
spaced axle ratios or tire sizes and two
(iii) Select and test vehicle
configurations as described in 40 CFR
1036.540(c)(3)(iii) for powertrains that
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(3) For hybrid powertrain systems
where the transmission will be
simulated, use the transmission
parameters defined in 40 CFR
1036.540(c)(2) to determine
transmission type and gear ratio. Use a
fixed transmission efficiency of 0.95.
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The GEM HIL transmission model uses
a transmission parameter file for each
test that includes the transmission type,
gear ratios, lockup gear, torque limit per
gear from 40 CFR 1036.540(c)(2), and
the values from 40 CFR 1036.503(b)(4)
and (c).
(i) [Reserved]
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(j) Duty cycles to evaluate. Operate the
powertrain over each of the duty cycles
specified in § 1037.510(a)(2), and for
each applicable vehicle configuration
from paragraph (h) of this section.
Determine cycle-average powertrain fuel
maps by testing the powertrain using
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the procedures in 40 CFR 1036.540(d)
with the following exceptions:
(1) Understand ‘‘engine’’ to mean
‘‘powertrain’’.
(2) Warm up the powertrain as
described in 40 CFR 1036.527(c)(1).
(3) Within 90 seconds after
concluding the warm-up, start the
transition to the preconditioning cycle
as described in paragraph (j)(5) of this
section.
(4) For plug-in hybrid engines,
precondition the battery and then
complete all back-to-back tests for each
vehicle configuration according to 40
CFR 1066.501 before moving to the next
vehicle configuration.
(5) If the preceding duty cycle does
not end at 0 mi/hr, transition between
duty cycles by decelerating at a rate of
2 mi/hr/s at 0% grade until the vehicle
reaches zero speed. Shut off the
powertrain. Prepare the powertrain and
test cell for the next duty-cycle.
(6) Start the next duty-cycle within 60
to 180 seconds after shutting off the
powertrain.
(i) To start the next duty-cycle, for
hybrid powertrains, key on the vehicle
and then start the duty-cycle. For
conventional powertrains key on the
vehicle, start the engine, wait for the
engine to stabilize at idle speed, and
then start the duty-cycle.
(ii) If the duty-cycle does not start at
0 mi/hr, transition to the next duty cycle
by accelerating at a target rate of 1 mi/
hr/s at 0% grade. Stabilize for 10
seconds at the initial duty cycle
conditions and start the duty-cycle.
(7) Calculate cycle work using GEM or
the speed and torque from the driveline
and vehicle models from paragraph (f)
of this section to determine the
sequence of duty cycles.
(8) Calculate the mass of fuel
consumed for idle duty cycles as
described in paragraph (n) of this
section.
(k) Measuring NOX emissions.
Measure NOX emissions for each
sampling period in grams. You may
perform these measurements using a
NOX emission-measurement system that
meets the requirements of 40 CFR part
1065, subpart J. If a system malfunction
prevents you from measuring NOX
emissions during a test under this
section but the test otherwise gives valid
results, you may consider this a valid
test and omit the NOX emission
measurements; however, we may
require you to repeat the test if we
determine that you inappropriately
voided the test with respect to NOX
emission measurement.
(l) [Reserved]
(m) Measured output speed
validation. For each test point, validate
the measured output speed with the
corresponding reference values. If the
range of reference speed is less than 10
percent of the mean reference speed,
you need to meet only the standard
error of the estimate in Table 1 of this
section. You may delete points when
the vehicle is stopped. If your speed
measurement is not at the location of
fnref, correct your measured speed using
the constant speed ratio between the
two locations. Apply cycle-validation
criteria for each separate transient or
highway cruise cycle based on the
following parameters:
Where:
MC = molar mass of carbon.
wCmeas = carbon mass fraction of fuel (or
mixture of test fuels) as determined in 40
CFR 1065.655(d), except that you may
not use the default properties in Table 2
of 40 CFR 1065.655 to determine α, β,
and wC for liquid fuels.
Ô
nexh = the mean raw exhaust molar flow rate
from which you measured emissions
according to 40 CFR 1065.655.
x¯Ccombdry = the mean concentration of carbon
from fuel and any injected fluids in the
exhaust per mole of dry exhaust.
x¯H2Oexhdry = the mean concentration of H2O in
exhaust per mole of dry exhaust.
Ô
m
CO2DEF = the mean CO2 mass emission rate
resulting from diesel exhaust fluid
decomposition over the duty cycle as
determined in 40 CFR 1036.535(b)(7). If
your engine does not use diesel exhaust
fluid, or if you choose not to perform this
Ô
correction, set m
CO2DEF equal to 0.
MCO2 = molar mass of carbon dioxide.
(o) Create GEM inputs. Use the results
of powertrain testing to determine GEM
inputs for the different simulated
vehicle configurations as follows:
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(1) Correct the measured or calculated
fuel masses, mfuel[cycle], and mean idle
Ô
fuel mass flow rates, m
fuelidle, if
applicable, for each test result to a massspecific net energy content of a
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Parameter a
Slope, a1 .........................
Absolute value of intercept, |a0|.
Standard error of the estimate, SEE.
Coefficient of determination, r2.
Speed control
0.990 ≤ a1 ≤ 1.010.
≤2.0% of maximum fnref
speed.
≤2.0% of maximum fnref
speed.
≥0.990.
a Determine values for specified parameters as described in 40 CFR 1065.514(e) by comparing measured and reference values for fnref,dyno.
(n) Fuel consumption at idle.
Determine the mass of fuel consumed at
idle for the applicable duty cycles
described in § 1037.510(a)(2) as follows:
(1) Measure fuel consumption with a
fuel flow meter and report the mean idle
fuel mass flow rate for each duty cycle
Ô
as applicable, m
fuelidle.
(2) If you do not measure fuel mass
flow rate, calculate the idle fuel mass
Ô
flow rate for each duty cycle, m
fuelidle, for
each set of vehicle settings, as follows:
Example:
MC = 12.0107 g/mol
wCmeas = 0.867
Ô
nexh = 25.534 mol/s
x¯Ccombdry = 2.805 · 10¥3 mol/mol
x¯H2Oexhdry = 3.53 · 10¥2 mol/mol
Ô
m
CO2DEF = 0.0726 g/s
MCO2 = 44.0095
reference fuel as described in 40 CFR
Ô with
1036.535(f), replacing m
fuel
mmfuel[cycle] where applicable in Eq.
1036.535–4.
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Ô
m
fuelidle = 0.405 g/s = 1458.6 g/hr
TABLE 4 TO PARAGRAPH (m) OF
§ 1037.550—STATISTICAL CRITERIA
FOR VALIDATING DUTY CYCLES
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(2) Declare fuel masses, mfuel[cycle] and
Ô
m
fuelidle. Determine mmfuel[cycle] using the
calculated fuel mass consumption
values described in 40 CFR 1036.540(d).
In addition, declare mean fuel mass
flow rate for each applicable idle duty
Ô
cycle, m
fuelidle. These declared values
may not be lower than any
corresponding measured values
determined in this section. If you use
both direct and indirect measurement of
fuel flow, determine the corresponding
declared values as described in 40 CFR
1036.535(g)(2) and (3). These declared
values, which serve as emission
standards, collectively represent the
powertrain fuel map for certification.
(3) For engines designed for plug-in
hybrid electric vehicles, the mass of fuel
for each cycle, mfuel[cycle], is the utility
factor-weighted fuel mass, mfuelUF[cycle].
This is determined by calculating mfuel
for the full charge-depleting and chargesustaining portions of the test and
weighting the results, using the
following equation:
Where:
i = an indexing variable that represents one
test interval.
N = total number of charge-depleting test
intervals.
mfuel[cycle]CDi = total mass of fuel in the
charge-depleting portion of the test for
each test interval, i, starting from i = 1,
including the test interval(s) from the
transition phase.
UFDCDi = utility factor fraction at distance
DCDi from Eq. 1037.505–9 as determined
by interpolating the approved utility
factor curve for each test interval, i,
starting from i = 1. Let UFDCD0 = 0
j = an indexing variable that represents one
test interval.
M = total number of charge-sustaining test
intervals.
mfuel[cycle]CSj = total mass of fuel over the
charge-sustaining portion of the test for
each test interval, j, starting from j = 1.
UFRCD = utility factor fraction at the full
charge-depleting distance, RCD, as
determined by interpolating the
approved utility factor curve. RCD is the
cumulative distance driven over N
charge-depleting test intervals.
Where:
k = an indexing variable that represents one
recorded velocity value.
Q = total number of measurements over the
test interval.
v = vehicle velocity at each time step, k,
starting from k = 1. For tests completed
under this section, v is the vehicle
velocity as determined by Eq. 1037.550–
1. Note that this should include chargedepleting test intervals that start when
the engine is not yet operating.
Dt = 1/frecord
frecord = the record rate
Example for the 55 mi/hr cruise cycle:
DCD2 = 13.4 mi
DCD3 = 13.4 mi
N=3
UFDCD1 = 0.05
UFDCD2 = 0.11
UFDCD3 = 0.21
mfuel55cruiseCD1 = 0 g
mfuel55cruiseCD2 = 0 g
mfuel55cruiseCD3 = 1675.4 g
M=1
mfuel55cruiseCS = 4884.1 g
UFRCD = 0.21
EP28MR22.084 EP28MR22.085
Q = 8790
v1 = 55.0 mi/hr
v2 = 55.0 mi/hr
v3 = 55.1 mi/hr
frecord = 10 Hz
Dt = 1/10 Hz = 0.1 s
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(ii) For testing with torque
measurement at the wheel hubs, use Eq.
1037.550–8 setting ka equal to 1.
(iii) For testing with torque
measurement at the engine’s crankshaft:
Where:
f¯engine = average engine speed when vehicle
speed is at or above 0.100 m/s.
v¯ref = average simulated vehicle speed at or
above 0.100 m/s.
Example:
f¯engine = 1870 r/min = 31.17 r/s
v¯ref = 19.06 m/s
(5) Calculate positive work, W[cycle], as
the work over the duty cycle at the axle
input shaft, wheel hubs, or the engine’s
crankshaft, as applicable, when vehicle
speed is at or above 0.100 m/s. For plugin hybrids engines and powertrains,
calculate, W[cycle], by calculating the
positive work over each of the chargesustaining and charge-depleting test
intervals and then averaging them
together.
(6) Calculate engine idle speed, by
taking the average engine speed
measured during the transient cycle test
while the vehicle speed is below 0.100
m/s.
(7) The following table illustrates the
GEM data inputs corresponding to the
different vehicle configurations for a
given duty cycle:
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114. Amend § 1037.551 by revising
the introductory text and paragraphs (b)
and (c) to read as follows:
■
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§ 1037.551 Engine-based simulation of
powertrain testing.
Section 1037.550 describes how to
measure fuel consumption over specific
duty cycles with an engine coupled to
a transmission; § 1037.550(a)(5)
describes how to create equivalent duty
cycles for repeating those same
measurements with just the engine. This
§ 1037.551 describes how to perform
this engine testing to simulate the
powertrain test. These engine-based
measurements may be used for
confirmatory testing as described in
§ 1037.235, or for selective enforcement
audits as described in § 1037.301, as
long as the test engine’s operation
represents the engine operation
observed in the powertrain test. If we
use this approach for confirmatory
testing, when making compliance
determinations, we will consider the
uncertainty associated with this
approach relative to full powertrain
testing. Use of this approach for engine
SEAs is optional for engine
manufacturers.
*
*
*
*
*
(b) Operate the engine over the
applicable engine duty cycles
corresponding to the vehicle cycles
specified in § 1037.510(a)(2) for
powertrain testing over the applicable
vehicle simulations described in
§ 1037.550(j). Warm up the engine to
prepare for the transient test or one of
the highway cruise cycles by operating
it one time over one of the simulations
of the corresponding duty cycle. Warm
up the engine to prepare for the idle test
by operating it over a simulation of the
65-mi/hr highway cruise cycle for 600
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seconds. Within 60 seconds after
concluding the warm up cycle, start
emission sampling while the engine
operates over the duty cycle. You may
perform any number of test runs directly
in succession once the engine is
warmed up. Perform cycle validation as
described in 40 CFR 1065.514 for engine
speed, torque, and power.
(c) Calculate the mass of fuel
consumed as described in § 1037.550(n)
and (o). Correct each measured value for
the test fuel’s mass-specific net energy
content as described in 40 CFR
1036.530. Use these corrected values to
determine whether the engine’s
emission levels conform to the declared
fuel-consumption rates from the
powertrain test.
■ 115. Add § 1037.552 to subpart F read
as follows:
§ 1037.552 Multicycle powertrain test for
battery electric vehicles.
This section describes a procedure to
measure work produced over the HeavyDuty Transient Cycle (HDTC), useable
battery energy (UBE) of a powertrain
that propels a battery electric vehicle,
and a transient cycle conversion factor,
CFBEV, for use in § 1037.616. Work
produced over the HDTC and UBE are
part of demonstrating compliance with
criteria pollutant standards under
§ 1037.102 if you choose to generate
NOX emission credits under this part.
This test procedure is one option for
generating work produced over the
HDTC and UBE. You may ask to use
alternative test methods to demonstrate
compliance with the standards.
(a) General test provisions. The
following provisions apply broadly for
testing under this section:
(1) The procedures of 40 CFR part
1065 apply for testing in this section
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17831
except as specified. This section uses
engine parameters and variables that are
consistent with 40 CFR part 1065.
(2) For powertrains that propel a
battery electric vehicle, follow the
procedures of 40 CFR 1036.505,
1036.510, and 1036.512 for testing the
respective duty-cycles in this section
except as specified. For the purposes of
testing under this section, testing over
the HDTC is carried out using the
transient duty cycle described in 40 CFR
1036.510(a)(2) with a cold start testing
only being required for the first HDTC
of the test sequence.
(3) The following instruments are
required for determination of the
required voltages and currents during
testing and must be installed on the
powertrain to measure these values
during testing:
(i) Measure the voltage and current of
the battery pack directly with a DC
wideband voltage, Ampere, and Watthour meter (power analyzer). Install this
meter in such a way as to measure all
current leaving and entering the battery
pack (no other connections upstream of
the measurement point). The maximum
integration period for ampere-hour
meters using an integration technique is
0.05 seconds to accommodate abrupt
current changes without introducing
significant integration errors. Use a
power analyzer that has an accuracy for
current and voltage measurements of
1% of point or 0.3% of max, whichever
is greater. Use an instrument that is not
susceptible to offset errors while
measuring current as very small current
offsets can be integrated throughout the
cycle and provide erroneous energy or
ampere-hour results.
(ii) If voltage sensing is not available,
then optionally measure amp hours
without directly measuring voltage
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preconditioning sequence that does not
fully deplete the battery but consists of
at least one HDTC is also acceptable if
it results in equivalent pre-test UBE.
(c) Following the preconditioning,
soak the powertrain, including the
battery and thermal management
system, if any, at (20 to 30) °C for 12 to
36 hours. Charge the powertrain for the
duration of the soak period measuring
the DC recharge energy, EDCRC, and do
not end the soak period prior to
reaching full charge. Upon completion
of the soak, install the powertrain, if not
already installed, in the test cell and
attach it to the dynamometer. The
powertrain will be tested in a cold start
condition for this test. Start the
powertrain test no more than one hour
after the powertrain is taken off charge.
(d) Measure DC discharge energy,
EDCD, in Watt-hours and DC discharge
current per hour, CD, for the entire
Multicycle Test (MCT). The
measurement points for the battery(ies)
must capture all the current flowing into
and out of the battery(ies) during
powertrain operation, including current
associated with regenerative braking.
The equation for calculating powertrain
EDCD is given in Eq. 1037.552–1,
however, it is expected that this
calculation will typically be performed
internally by the power analyzer
specified in paragraph (a)(3)(i) of this
section. Battery voltage measurements
made by the powertrain’s own on-board
sensors (such as those available via a
diagnostic port) may be used for
calculating EDCD if these measurements
are equivalent to those produced by
applicable external measurement
equipment, such as a power analyzer.
Where:
f = frequency of the current measurement in
Hz.
i = an indexing variable that represents one
individual measurement.
N = total number of measurements.
V = battery DC bus voltage in volts.
I = battery current in amps.
(e) The MCT range test consists of
four HDTCs, two LLCs, two SETs, and
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two constant speed cycles: CSCM at the
mid-test point and CSCE at the end of
test.
(1) The test sequence follows: HDTC–
HDTC–LLC–SET–CSCM–HDTC–HDTC–
LLC–SET–CSCE.
(2) The CSC is used to rapidly deplete
battery energy, and consists of a steadystate speed schedule of 55 mi/hr or 90%
of maximum sustainable speed if a
powertrain cannot reach 55 mi/hr.
When transitioning from the SET to
CSC, smoothly accelerate to 55 mi/hr
within 1 minute of the key switch being
placed in the ‘‘on’’ position. Maintain
powertrain speed to within ±1.0 mi/hr
of the speed setpoint.
(3) Use one of the following methods
to determine the duration of CSCM,
tCSCM, prior to carrying out the test
sequence:
(i) DC recharge energy method. This
method requires data from the recharge
event preceding the test as described in
paragraph (b) of this section or known
UBE, cycle DC discharge energy,
EDCD[dutycycle], and DC energy
consumption rates, EC, measured either
before or during the MCT.
(A) If a reasonable estimate of the
powertrain’s UBE is not available,
determine UBEest as follows:
Where:
Beff = estimated battery efficiency = 0.95. You
may develop your own estimated battery
efficiency.
EDCRC = DC recharge energy measured during
the pre-test recharging event. If DC
recharge energy is not available, use the
AC recharge energy, EACRC, from the pretest recharging event which includes the
total AC energy supplied to the
powertrain from the electrical grid,
including all energy used to power
charging equipment (e.g., charger,
electrical vehicle supply equipment, 12V
battery charger, etc.), and define a
suitable (lower) battery plus charger
efficiency factor to calculate UBEest.
Example:
EDCRC = 600000 W · hrs
Beff = 0.95
UBEest = 0.95 · 600000 = 570000 W · hrs
(B) Determine length of CSCM, DCSCM,
using the following equation:
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using a DC wideband ampere-hour
meter. In this case, the voltage is
determined from the powertrain ECM.
(iii) Install an AC Watt-hour meter to
measure AC recharge energy in such a
way as to measure all AC electrical
energy entering the powertrain charger.
Use an AC Watt-hour meter that has an
accuracy for current and voltage
measurements of 1% of point or 0.3%
of max, whichever is greater.
(4) You must include in the test the
powertrain’s cooling system (e.g.,
battery, power electronics, and electric
motor(s)) such that the energy used from
these accessories is accounted for
during the test, including the pre- and
post- test soak and charging periods.
(5) Stabilize powertrains tested under
this section by following manufacturer
recommendations.
(i) For determining the initial UBE,
test a powertrain that has accumulated
a minimum of 1,000 miles, but no more
than 6,200 miles using a manufacturer
defined durability driving schedule. Age
the battery as follows:
(A) Include it in the powertrain that
was operated over the durability driving
schedule.
(B) Condition it using test procedure
#2, Constant Current Discharge Test
Series, in the United States Advanced
Battery Consortium’s Electric Vehicle
Battery Test Procedures Manual
(incorporated by reference in
§ 1037.810). Note that the number of
charge/discharge cycles for bench aging
a lead acid battery must be equivalent
to at least 1000 vehicle miles. You may
use other battery aging periods for nonlead-acid battery technologies, if
supported by the manufacturer as being
equivalent.
(ii) For determining aged UBE, test a
powertrain that has accumulated
targeted aged miles.
(6) Cycle all batteries in accordance
with the powertrain manufacturers’
recommendations before starting testing.
(b) Precondition the powertrain by
repeatedly operating it over the HDTC,
without soaks and leaving the key in the
on position between cycles, until the
powertrain’s battery is fully depleted.
This method is recommended to ensure
that the subsequent recharge event
produces a repeatable battery energy
capacity prior to the test; however, a
EP28MR22.090
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EDCDLLC = discharge energy from LLC #1 of
the MCT.
EDCDSET = discharge energy from SET #1 of
the MCT.
ECCSC = DC energy consumption from the
preconditioning run in paragraph (b) of
this section.
(C) Determine tCSCM using the
following equation:
vCSC = powertrain speed over the CSC = 55
mi/hr.
Example:
Where:
DHDTC = scheduled driving distance of one
HDTC = 6.75 miles.
DLLC = scheduled driving distance of one
LLC = 15.70 miles.
DSET = scheduled driving distance of one SET
= 35.47 miles.
CSCEfactor = multiplier intended to leave 20%
of the total energy for CSCE = 0.2. You
may choose a smaller factor if your range
estimates allow for accurate
determination of the factor.
(B) Determine tCSCM using Eq.
1037.552–4.
(4) Operate the powertrain over the
test sequence described in Figure 1 of
this section. Measure and report the
total work, W[cycle], EDCD, and CD from
each of the test intervals. During soaks,
use test cell ventilation to maintain a
powertrain soak temperature of (20 to
EDCDHDTC = 25604 W · hr
EDCDLLC = 37312 W · hr
EDCDSET = 129009 W · hr
ECCSC = 1380 W · hr/mi
CSCMfactor = 0.9
(ii) Projected range method. Use this
method if the DC cycle discharge energy
and DC recharge energy are unknown.
Determine CSCM using the powertrain’s
projected range on the HDTC, LLC, SET,
and CSC.
(A) Using the powertrain’s projected
range and distance on the duty cycle(s),
determine DCSCM as follows:
Example:
RCSCest = 413.0 miles
RHDTCest = 180.3 miles
RLLCest = 299.8 miles
RSETest = 156.7 miles
DHDTC = 6.75 miles
DLLC = 15.70 miles
DSET = 35.47 miles
CSCEfactor = 0.2
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Example:
30) °C with the key or power switch in
the ‘‘off’’ position and the brake pedal
not depressed.
EP28MR22.096
EP28MR22.097
Where:
RCSCest = estimated range from the charge
depleting test run in paragraph (e)(2) of
this section.
RHDTCest = estimated range on repeat HDTC
cycles determine in paragraph (k) of this
section.
RLLCest = estimated range on repeat LLC
cycles determine in paragraph (k) of this
section.
RSETest = estimated range on repeat SET
cycles determine in paragraph (k) of this
section.
Example:
EP28MR22.098
Where:
CSCMfactor = multiplier intended to leave 10%
of the total energy for CSCE = 0.9. You
may choose a smaller factor, but target
no more than 20% of the total energy for
CSCE.
EDCDHDTC = discharge energy from HDTC #2
of the MCT.
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(f) The test is complete when the
following end-of-test criteria during
CSCE have been met.
(1) The test termination criterion for
the full-depletion range and energy
consumption test for powertrains
capable of meeting the prescribed speed
vs. time relationship of the applicable
drive cycle follows:
(i) The test is complete when the
powertrain, due to power limitations, is
incapable of maintaining ±1.0 mi/hr of
the speed setpoint or the manufacturer
determines that the test should be
terminated for safety reasons (e.g.,
excessively high battery temperature,
abnormally low battery voltage, etc.).
(ii) Immediately apply the brake and
decelerate the powertrain to a stop
within 15 seconds once the test
termination criteria have been met.
(2) The test termination criterion for
the full-depletion range and energy
consumption test for powertrains that
are not capable of meeting the
prescribed speed vs. time relationship of
the applicable drive cycle for the initial
phase of that cycle (i.e., the phase that
begins with the powertrain fully
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charged) and operated at maximum
available power follows:
(i) The test is complete when the
powertrain, while operated at maximum
available power or ‘‘full throttle’’, is
unable to reproduce the best-effort
speed vs. time relationship established
by the powertrain in the first phase of
the test.
(ii) The best-effort trace drive
tolerance are the speed requirements
described in 40 CFR 1066.425(b)(1) and
(2).
(g) Place the powertrain on-charge
within 3 hours of completing the MCT
and charge the battery to full capacity to
measure the total AC recharge energy,
EACRC, and DC recharge current per
hour, CRC.
(1) Carryout recharging at the same
nominal ambient temperature as the
pre-test soak/charging period.
(2) Established that the system is fully
charged using the manufacturer’s
recommended charging procedure and
appropriate equipment. Use the
powertrain charger if it came equipped
with one. Otherwise, charge the
powertrain using an external charger
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recommended by the powertrain
manufacturer. If multiple charging
power levels are available, recharge the
powertrain at the power level
recommended by the manufacturer. If
the manufacturer does not specify a
power level, recharging the system at
the power level expected to be most
widely used by end users. Use this
power level for all pre- and post-test
recharging events.
(3) Measure all AC energy supplied to
the powertrain from the electrical grid,
including all energy used to power
charging equipment (e.g., charger,
electrical vehicle supply equipment,
12V battery charger, etc.).
(4) Determine EAC in Watt-hours and
CC in amp hours, using the instruments
specified in paragraph (a)(3) of this
section, for powertrains that require less
than 12 hours to reach full charge by
measuring the EAC and CC for a 12 hour
period following the connection of the
powertrain to the electrical vehicle
supply equipment.
(5) Collect data for powertrains
requiring more than 12 hours to reach
full charge, until full charge is achieved.
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(h) The UBE is defined as the total DC
discharge energy, EDCDtotal, measured in
DC Watt hours, over the MCT as
determined as described in paragraph
(d) of this section. The UBE represents
the total deliverable energy the battery
is capable of providing while a
powertrain is following a duty cycle on
a dynamometer. Determine a declared
UBE that is at or below the
corresponding value determined in
paragraph (d) of this section, including
soak the powertrain as described in
paragraph (e)(4) of this section:
(i) HDTC. 10 to 30 minutes between
each duty-cycle.
(ii) LLC. A 15 second key on pause.
(iii) SET. A 15 second key on pause.
(4) Repeat testing over the duty cycle
until the end-of-test criteria in
paragraph (f) of this section have been
met. You may specify other earlier test
termination criterion, for example, to
prevent battery damage. In this case,
you may specify a battery characteristic
such as terminal voltage under load to
be the test termination criterion.
(5) Place the powertrain on-charge
within 3 hours of completing the SCT
and charge the battery to full capacity as
described in paragraph (g) of this
section.
(6) The range for an SCT, R[cycle], is
defined as the total test distance driven
in miles from the beginning of the test
until the point where the powertrain
reaches zero speed after satisfying the
end-of-test criteria.
■ 116. Add § 1037.554 to subpart F read
as follows:
§ 1037.554 Multicycle powertrain test for
fuel cell vehicles.
This section describes a procedure to
measure work produced over the heavyduty transient cycle (HDTC) and fuel
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Where:
WHDTC2 = total (integrated) work generated
over the second HDTC test interval in the
MTC.
d = duty-cycle distance for engines subject to
compression-ignition standards from the
CF determination for the emission credit
calculation in 40 CFR 1036.705 = 6.5
miles.
Example:
WHDTC2 = 32.62 hp · hr
d = 6.5 miles
cell voltage (FCV) of a powertrain that
propels a fuel cell vehicle. Work
produced over the HDTC and FCV are
part of demonstrating compliance with
criteria pollutant standards under
§ 1037.102 if you choose to generate
NOX emission credits under this part.
This test procedure is one option for
generating work produced over the
HDTC and FCV. You may ask to use
alternative test methods to demonstrate
compliance with the standards.
(a) The following provisions apply
broadly for testing under this section:
(1) The procedures of 40 CFR part
1065 apply for testing in this section
except as specified. This section uses
engine parameters and variables that are
consistent with 40 CFR part 1065.
(2) For powertrains that propel a fuel
cell vehicle, follow the procedures of 40
CFR 1036.505, 1036.510, and 1036.512
for testing the respective duty-cycles in
this section except as specified.
(3) Use the instruments in
§ 1037.552(a)(3)(i) and (ii) for
determination of the required voltages
and currents during testing and install
these on the powertrain to measure
these values during testing.
(4) Stabilize powertrains tested under
this section by following manufacturer
recommendations.
E:\FR\FM\28MRP2.SGM
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Example:
CDCRC = 1425.0 amp · hrs
CDCD = 1452.1 amp · hrs
EP28MR22.101 EP28MR22.102
(k) If you use the projected range
option for determining the duration of
CSCM, tCSCM, in paragraph (e)(3)(ii) of
this section, determine the total range
and energy consumption for a BEV over
the HDTC, LLC, and SET when operated
on a dynamometer over repeats of a
respective duty-cycle. This is a single
cycle test (SCT) where the powertrain is
driven until the useable energy content
of the powertrain’s battery is fully
depleted. The intent of this section is to
provide a standard powertrain
procedure for testing BEVs so that their
performances can be compared when
operated over the certification duty
cycles. Measure CD as described in
paragraph (d) of this section during the
entire dynamometer test procedure
(duty cycles and soaks) in order to
validate the equivalence of the pre- and
post-test charge.
(1) Precondition and soak the
powertrain prior to testing as described
in paragraphs (b) and (c) of this section.
(2) Operate the powertrain over one of
the following drive cycles:
(i) HDTC.
(ii) LLC.
(iii) SET.
(3) Operate the powertrain over one of
the duty-cycles described in paragraph
(k)(2) of this section using the following
soak times between each duty-cycle;
Where:
CDCRC = total post-MCT DC recharge current
per hour.
CDCD = total DC discharge current per hour
during the MCT.
those from redundant measurements.
This declared UBE serves as the initial
UBE that must be submitted under
§ 1037.205(q)(2).
(i) [Reserved]
(j) Determine the transient cycle
conversion factor, CFBEV, in hp · hr/
mile. This represents the average work
performed over the test interval for use
in the credit calculation for battery
electric vehicles in § 1037.616.
EP28MR22.100
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Note that the 12 hour minimum data
collection period is intended to better
replicate expected in-use charging
practices (i.e., overnight charging) and
to provide a standard time period that
can be used quantify any ancillary
recharging loads, such as those resulting
from battery thermal conditioning.
(6) Charge recovery is used to evaluate
the equivalence of the pre- and post-test
charge. Since the net amp-hours
required to return the battery to a full
charge during the post MCT recharging
event in paragraph (g)(1) of this section
must be greater than or equal to net amp
hours discharged by the battery during
the MCT, the charge recovery ratio
should be ≥1 for most battery types.
Since the determination of full charge
verification must also take into account
error in the associated measurement
devices, the pre- and post-test charge
events can be considered equivalent if
the charge recovery is greater than 0.97.
Verify the charge recovery, CR, of the
post-test battery charge as follows:
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(c) Determine FCV, by taking the
mean of the FCV when the FCC is
between 55% and 65% of rated stack
current, using the data collected in
paragraph (b) of this section. Determine
a declared that is at or below the
corresponding value determined in this
paragraph (c). This declared serves as
the FCV that must be submitted under
§ 1037.205(q)(2).
(d) Determine the transient cycle
conversion factor, CFFCEV, in
hp · hr/mile. This represents the average
work performed over the test interval for
use in the credit calculation for fuel cell
vehicles in § 1037.616.
117. Amend § 1037.555 by revising
paragraph (g) to read as follows:
■
■
§ 1037.555 Special procedures for testing
Phase 1 hybrid systems.
*
*
*
*
(g) The driver model should be
designed to follow the cycle as closely
as possible and must meet the
requirements of § 1037.510 for steadystate testing and 40 CFR 1066.425 for
transient testing. The driver model
should be designed so that the brake
and throttle are not applied at the same
time.
*
*
*
*
*
■ 118. Amend § 1037.601 by revising
paragraph (a)(1) to read as follows:
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*
119. Amend § 1037.605 by revising
paragraphs (a) introductory text and
(a)(4) to read as follows:
§ 1037.605 Installing engines certified to
alternate standards for specialty vehicles.
(a) General provisions. This section
allows vehicle manufacturers to
introduce into U.S. commerce certain
new motor vehicles using engines
certified to alternate emission standards
specified in 40 CFR 1036.605 for motor
vehicle engines used in specialty
vehicles. You may not install an engine
certified to these alternate standards if
there is an engine certified to the full set
of requirements of 40 CFR part 1036 that
has the appropriate physical and
performance characteristics to power
§ 1037.601 General compliance provisions.
the vehicle. Note that, although these
(a) * * *
alternate emission standards are mostly
(1) Except as specifically allowed by
equivalent to standards that apply for
this part or 40 CFR part 1068, it is a
nonroad engines under 40 CFR part
violation of 40 CFR 1068.101(a)(1) to
1039 or 1048, they are specific to motor
introduce into U.S. commerce a tractor
vehicle engines. The provisions of this
or vocational vehicle that is not certified section apply for the following types of
to the applicable requirements of this
specialty vehicles:
part. Similarly, it is a violation of 40
*
*
*
*
*
CFR 1068.101(a)(1) to introduce into
(4)
Through
model
year
2027, vehicles
U.S. commerce a tractor or vocational
with a hybrid powertrain in which the
vehicle containing an engine that is not
engine provides energy only for the
certified to the applicable requirements
Rechargeable Energy Storage System.
of 40 CFR part 86 or 1036. Further, it is
*
*
*
*
*
a violation to introduce into U.S.
commerce a Phase 1 tractor containing
■ 120. Amend § 1037.615 by revising
an engine not certified for use in
paragraph (f) to read as follows:
tractors; or to introduce into U.S.
§ 1037.615 Advanced technologies.
commerce a vocational vehicle
*
*
*
*
containing a Light HDE or Medium HDE *
not certified for use in vocational
(f) For electric vehicles and for fuel
vehicles. These prohibitions apply
cells powered by hydrogen, calculate
especially to the vehicle manufacturer.
CO2 credits using an FEL of 0 g/tonNote that this paragraph (a)(1) allows
mile. Note that these vehicles are
the use of Heavy heavy-duty tractor
subject to compression-ignition
engines in vocational vehicles.
standards for CO2.
*
*
*
*
*
*
*
*
*
*
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Where:
WHDTC = total (integrated) work generated
over the hot-start HDTC test interval
from the FTP test.
D = duty-cycle distance for engine subject to
compression-ignition standards from the
CF determination for the emission credit
calculation in 40 CFR 1036.705 = 6.5
miles.
Example:
WHDTC = 31.71 hp · hr
D = 6.5 miles
121. Add § 1037.616 to subpart G to
read as follows:
■
§ 1037.616 NOX credits for electric
vehicles and fuel cell vehicles.
Starting in model year 2024, electric
vehicles and fuel cell vehicles may
generate NOX credits for certifying
heavy-duty engines under 40 CFR part
1036 as follows:
(a) Calculate NOX credits as described
in 40 CFR 1036.705 based on the
following values:
(1) Select a useful life value as
specified in § 1037.102(b).
(2) Select the family emission limit
that represents the NOX emission
standards that the vehicle will meet
throughout the vehicle’s useful life.
(3) Use the NOX emission standard
that applies as specified in § 1037.102(b)
for engines tested over the FTP duty
cycle corresponding to the vehicle’s
model year.
(4) For ‘‘volume’’, use the number of
vehicles generating emission credits
within each averaging set specified in
§ 1037.740 during the model year.
(5) Determine conversion factors, CF,
in hp · hr/mile using the procedures
specified in §§ 1037.552 and 1037.554.
(b) You may use NOX credits
generated under this section as specified
in 40 CFR 1036.741.
■ 122. Amend § 1037.635 by revising
paragraph (b)(2) to read as follows:
§ 1037.635
Glider kits and glider vehicles.
*
*
*
*
*
(b) * * *
(2) The engine must meet the criteria
pollutant standards of 40 CFR part 86 or
40 CFR part 1036 that apply for the
engine model year corresponding to the
vehicle’s date of manufacture.
*
*
*
*
*
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(i) For determining the initial mean
fuel cell voltage, FCV, test a powertrain
that has accumulated a minimum of
1000 miles, but no more than 6200
miles using a manufacturer defined
durability driving schedule.
(ii) For determining aged FCV, test a
powertrain that has accumulated
targeted aged miles.
(b) Operate the powertrain over the
SET, FTP, and LLC as defined in 40 CFR
1036.505, 1036.510(a)(2), and 1036.512,
while measuring FCV and fuel cell
current (FCC) upstream of any RESS, if
present.
EP28MR22.104
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123. Amend § 1037.705 by revising
paragraph (b) to read as follows:
■
§ 1037.705 Generating and calculating
emission credits.
*
*
*
*
*
(b) For each participating family or
subfamily, calculate positive or negative
emission credits relative to the
otherwise applicable emission standard.
Calculate positive emission credits for a
family or subfamily that has an FEL
below the standard. Calculate negative
emission credits for a family or
subfamily that has an FEL above the
standard. Sum your positive and
negative credits for the model year
before rounding. Round the sum of
emission credits to the nearest
megagram (Mg), using consistent units
with the following equation:
Emission credits (Mg) = (Std¥FEL) · PL
· Volume · UL · 10¥6
Where:
Std = the emission standard associated with
the specific regulatory subcategory
(g/ton-mile).
FEL = the family emission limit for the
vehicle subfamily (g/ton-mile).
PL = standard payload, in tons.
Volume = U.S.-directed production volume
of the vehicle subfamily. For example, if
you produce three configurations with
the same FEL, the subfamily production
volume would be the sum of the
production volumes for these three
configurations.
UL = useful life of the vehicle, in miles, as
described in §§ 1037.105 and 1037.106.
Use 250,000 miles for trailers.
*
*
*
*
*
124. Amend § 1037.725 by revising
the section heading to read as follows:
■
§ 1037.725 Required information for
certification.
*
*
*
*
*
125. Amend § 1037.730 by revising
paragraphs (a), (b) introductory text, (c),
and (f) to read as follows:
■
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§ 1037.730
ABT reports.
(a) If you certify any vehicle families
using the ABT provisions of this
subpart, send us a final report by
September 30 following the end of the
model year.
(b) Your report must include the
following information for each vehicle
family participating in the ABT
program:
*
*
*
*
*
(c) Your report must include the
following additional information:
(1) Show that your net balance of
emission credits from all your
participating vehicle families in each
averaging set in the applicable model
year is not negative, except as allowed
under § 1037.745. Your credit tracking
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must account for the limitation on credit
life under § 1037.740(c).
(2) State whether you will retain any
emission credits for banking. If you
choose to retire emission credits that
would otherwise be eligible for banking,
identify the families that generated the
emission credits, including the number
of emission credits from each family.
(3) State that the report’s contents are
accurate.
(4) Identify the technologies that make
up the certified configuration associated
with each vehicle identification
number. You may identify this as a
range of identification numbers for
vehicles involving a single, identical
certified configuration.
*
*
*
*
*
(f) Correct errors in your report as
follows:
(1) If you or we determine by
September 30 after the end of the model
year that errors mistakenly decreased
your balance of emission credits, you
may correct the errors and recalculate
the balance of emission credits. You
may not make these corrections for
errors that are determined later than
September 30 after the end of the model
year. If you report a negative balance of
emission credits, we may disallow
corrections under this paragraph (f)(1).
(2) If you or we determine any time
that errors mistakenly increased your
balance of emission credits, you must
correct the errors and recalculate the
balance of emission credits.
■ 126. Amend § 1037.735 by revising
paragraph (b) to read as follows:
§ 1037.735
Recordkeeping.
*
*
*
*
*
(b) Keep the records required by this
section for at least eight years after the
due date for the final report. You may
not use emission credits for any vehicles
if you do not keep all the records
required under this section. You must
therefore keep these records to continue
to bank valid credits.
*
*
*
*
*
■ 127. Amend § 1037.740 by revising
paragraph (b) to read as follows:
§ 1037.740
credits.
Restrictions for using emission
*
*
*
*
*
(b) Credits from hybrid vehicles and
other advanced technologies. The
following provisions apply for credits
you generate under § 1037.615.
(1) Credits generated from Phase 1
vehicles may be used for any of the
averaging sets identified in paragraph
(a) of this section; you may also use
those credits to demonstrate compliance
with the CO2 emission standards in 40
CFR 86.1819 and 40 CFR part 1036.
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17837
Similarly, you may use Phase 1
advanced-technology credits generated
under 40 CFR 86.1819–14(k)(7) or 40
CFR 1036.615 to demonstrate
compliance with the CO2 standards in
this part. The maximum amount of
advanced-technology credits generated
from Phase 1 vehicles that you may
bring into each of the following service
class groups is 60,000 Mg per model
year:
(i) Spark-ignition HDE, Light HDE,
and Light HDV. This group comprises
the averaging set listed in paragraph
(a)(1) of this section and the averaging
set listed in 40 CFR 1036.740(a)(1) and
(2).
(ii) Medium HDE and Medium HDV.
This group comprises the averaging sets
listed in paragraph (a)(2) of this section
and 40 CFR 1036.740(a)(3).
(iii) Heavy HDE and Heavy HDV. This
group comprises the averaging sets
listed in paragraph (a)(3) of this section
and 40 CFR 1036.740(a)(4).
(iv) This paragraph (b)(1) does not
limit the advanced-technology credits
that can be used within a service class
group if they were generated in that
same service class group.
(2) Credits generated from Phase 2
vehicles are subject to all the averagingset restrictions that apply to other
emission credits.
*
*
*
*
*
■ 128. Amend § 1037.801 by:
■ a. Adding definitions for ‘‘Chargedepleting’’, and ‘‘Charge-sustaining’’ in
alphabetical order.
■ b. Revising the definitions of
‘‘Designated Compliance Officer’’.
■ c. Adding a definition for ‘‘Emissionrelated component’’ in alphabetical
order.
■ d. Revising the definitions for ‘‘Low
rolling resistance tire’’, ‘‘Neutral
coasting’’, ‘‘Rechargeable Energy Storage
System (RESS)’’, and ‘‘Tire rolling
resistance level (TRRL)’’.
The additions and revisions read as
follows:
§ 1037.801
Definitions.
*
*
*
*
*
Charge-depleting has the meaning
given in 40 CFR 1066.1001.
Charge-sustaining has the meaning
given in 40 CFR 1066.1001.
*
*
*
*
*
Designated Compliance Officer means
one of the following:
(1) For compression-ignition engines,
Designated Compliance Officer means
Director, Diesel Engine Compliance
Center, U.S. Environmental Protection
Agency, 2000 Traverwood Drive, Ann
Arbor, MI 48105; complianceinfo@
epa.gov; www.epa.gov/ve-certification.
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(2) For spark-ignition engines,
Designated Compliance Officer means
Director, Gasoline Engine Compliance
Center, U.S. Environmental Protection
Agency, 2000 Traverwood Drive, Ann
Arbor, MI 48105; complianceinfo@
epa.gov; www.epa.gov/ve-certification.
*
*
*
*
*
Emission-related component has the
meaning given in 40 CFR part 1068,
appendix A.
*
*
*
*
*
Low rolling resistance tire means a tire
on a vocational vehicle with a TRRL at
or below of 7.7 N/kN, a steer tire on a
tractor with a TRRL at or below 7.7 N/
kN, a drive tire on a tractor with a TRRL
at or below 8.1 N/kN, a tire on a nonbox trailer with a TRRL at or below of
6.5 N/kN, or a tire on a box van with
a TRRL at or below of 6.0 N/kN.
*
*
*
*
*
Neutral coasting means a vehicle
technology that automatically puts the
transmission in neutral when the
vehicle has minimal power demand
while in motion, such as driving
downhill.
*
*
*
*
*
Rechargeable Energy Storage System
(RESS) has the meaning given in 40 CFR
1065.1001.
*
*
*
*
*
Tire rolling resistance level (TRRL)
means a value with units of N/kN that
represents the rolling resistance of a tire
configuration. TRRLs are used as
modeling inputs under §§ 1037.515 and
1037.520. Note that a manufacturer may
use the measured value for a tire
configuration’s coefficient of rolling
resistance, or assign some higher value.
*
*
*
*
*
■ 129. Amend § 1037.805 by revising
paragraphs (a), (b), (d), (e), and (g) to
read as follows:
§ 1037.805 Symbols, abbreviations, and
acronyms.
*
*
*
*
*
(a) Symbols for chemical species. This
part uses the following symbols for
chemical species and exhaust
constituents:
TABLE 1 TO PARAGRAPH (a) OF
§ 1037.805—SYMBOLS FOR CHEMICAL SPECIES AND EXHAUST CONSTITUENTS
Symbol
Species
C ....................
CH4 ................
CO .................
CO2 ................
H2O ................
HC .................
NMHC ............
NMHCE .........
carbon.
methane.
carbon monoxide.
carbon dioxide.
water.
hydrocarbon.
nonmethane hydrocarbon.
nonmethane hydrocarbon
equivalent.
nitric oxide.
nitrogen dioxide.
oxides of nitrogen.
nitrous oxide.
particulate matter.
total hydrocarbon.
total hydrocarbon equivalent.
NO .................
NO2 ................
NOX ...............
N2O ................
PM .................
THC ...............
THCE .............
(b) Symbols for quantities. This part
1037 uses the following symbols and
units of measure for various quantities:
TABLE 2 TO PARAGRAPH (b) OF § 1037.805—SYMBOLS FOR QUANTITIES
Quantity
Unit
Unit symbol
A ...................
a ...................
a ...................
a ...................
a0 .................
a1 .................
ag .................
a0 .................
a1 .................
B ...................
vehicle frictional load .............................
axle position regression coefficient.
atomic hydrogen-to-carbon ratio ...........
axle position regression coefficient.
intercept of air speed correction.
slope of air speed correction.
acceleration of Earth’s gravity ...............
intercept of least squares regression.
slope of least squares regression.
vehicle load from drag and rolling resistance.
axle position regression coefficient.
atomic oxygen-to-carbon ratio ...............
axle position regression coefficient.
intercept of air direction correction.
slope of air direction correction.
estimated battery efficiency.
vehicle-specific aerodynamic effects .....
pound force or newton ..........................
lbf or N ......................
kg·m·s-2.
mole per mole ........................................
mol/mol ......................
1.
meters per second squared ..................
m/s2 ...........................
m·s-2.
pound force per mile per hour or newton second per meter.
lbf/(mi/hr) or N·s/m ....
kg·s-1.
mole per mole ........................................
mol/mol ......................
1.
pound force per mile per hour squared
or newton-second squared per meter
squared.
ampere per hour ....................................
lbf/mph2 or N·s2/m2 ...
kg·m-1.
kA·hr ..........................
3.6 kA·s.
meter squared .......................................
meter squared .......................................
m2 ..............................
m2 ..............................
m2.
m2.
newton per kilonewton ...........................
miles or meters ......................................
kilowatt-hour ..........................................
grams per ton-mile ................................
kilowatt-hour per mile ............................
N/kN ..........................
mi or m ......................
kW·hr .........................
g/ton-mi .....................
kW·hr/mi ....................
10-3.
m.
3.6·m2·kg·s-1.
g/kg-km.
3.6·m2·kg·s-1·mi-1.
b ...................
b ...................
b ...................
b0 .................
b1 .................
Beff ...............
C ..................
C ..................
jspears on DSK121TN23PROD with PROPOSALS2
Unit in terms of SI
base units
Symbol
c ...................
ci ...................
Ci ..................
DCdA ............
CdA ..............
Cd .................
CF ................
CF ................
CR ................
Crr .................
D ..................
E ...................
e ...................
EC ................
Eff .................
F ...................
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current of one ampere flowing for one
hour.
axle position regression coefficient.
axle test regression coefficients.
constant.
differential drag area .............................
drag area ...............................................
drag coefficient.
correction factor.
conversion factor.
charge recovery.
coefficient of rolling resistance ..............
distance .................................................
energy ....................................................
mass-weighted emission result .............
energy consumption ..............................
efficiency.
adjustment factor.
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TABLE 2 TO PARAGRAPH (b) OF § 1037.805—SYMBOLS FOR QUANTITIES—Continued
Quantity
Unit
Unit symbol
F ...................
fn ..................
G ..................
g ...................
h ...................
I ....................
i ....................
ka ..................
kd ..................
ktopgear ..........
L ...................
m ..................
M ..................
M ..................
M ..................
Me ................
Mrotating .........
N ..................
n ...................
n˙ ...................
Q ..................
P ...................
p ...................
r ...................
PL .................
j ...................
Y ..................
R ..................
r ....................
r2 ..................
Re# ...............
SEE ..............
s ...................
TRPM ...........
TRRL ............
T ...................
T ...................
T ...................
t ....................
Dt ..................
UBE ..............
UF ................
V ...................
v ...................
w ..................
w ..................
W ..................
wC ................
WR ...............
x ...................
force .......................................................
angular speed (shaft) ............................
road grade .............................................
gravitational acceleration .......................
elevation or height .................................
current ....................................................
indexing variable.
drive axle ratio .......................................
transmission gear ratio.
highest available transmission gear.
load over axle ........................................
mass ......................................................
molar mass ............................................
total number in series.
vehicle mass ..........................................
vehicle effective mass ...........................
inertial mass of rotating components ....
total number in series.
number of tires.
amount of substance rate ......................
total number in series.
power .....................................................
pressure .................................................
mass density ..........................................
payload ..................................................
direction .................................................
direction .................................................
range ......................................................
tire radius ...............................................
coefficient of determination.
Reynolds number.
standard error of the estimate.
standard deviation.
tire revolutions per mile .........................
tire rolling resistance level .....................
absolute temperature .............................
Celsius temperature ..............................
torque (moment of force) .......................
time ........................................................
time interval, period, 1/frequency ..........
useable battery energy ..........................
utility factor.
voltage ...................................................
speed .....................................................
weighting factor.
wind speed ............................................
work .......................................................
carbon mass fraction .............................
weight reduction ....................................
amount of substance mole fraction .......
pound force or newton ..........................
revolutions per minute ...........................
percent ...................................................
meters per second squared ..................
meters ....................................................
amphere .................................................
lbf or N ......................
r/min ..........................
% ...............................
m/s2 ...........................
m ...............................
A ................................
kg·m·s-2.
π·30·s-1.
10-2.
m·s-2.
m.
A.
................................................................
....................................
1.
pound force or newton ..........................
pound mass or kilogram ........................
gram per mole .......................................
lbf or N ......................
lbm or kg ...................
g/mol ..........................
kg·m·s-2.
kg.
10–3·kg·mol-1.
kilogram .................................................
kilogram .................................................
kilogram .................................................
kg ...............................
kg ...............................
kg ...............................
kg.
kg.
kg.
mole per second ....................................
mol/s ..........................
mol·s-1.
kilowatt ...................................................
pascal ....................................................
kilogram per cubic meter .......................
tons ........................................................
degrees ..................................................
degrees ..................................................
miles or meters ......................................
meter ......................................................
kW .............................
Pa ..............................
kg/m3 .........................
ton .............................
° .................................
° .................................
mi or m ......................
m ...............................
103·m2·kg·s-3.
kg·m-1·s-2.
kg·m-3.
kg.
°.
°.
m.
m.
revolutions per mile ...............................
newton per kilonewton ...........................
kelvin ......................................................
degree Celsius .......................................
newton meter .........................................
hour or second ......................................
second ...................................................
watt-hour ................................................
r/mi.
N/kN ..........................
K ................................
°C ..............................
N·m ............................
hr or s ........................
s .................................
W·hr ...........................
10-3.
K.
K¥273.15.
m2·kg·s-2.
s.
s.
3600·m2·kg·s-1.
volts .......................................................
miles per hour or meters per second ....
V ................................
mi/hr or m/s ...............
kg·m2·s¥3·A¥1.
m·s-1.
miles per hour ........................................
kilowatt-hour ..........................................
Gram per gram ......................................
pound mass ...........................................
mole per mole ........................................
mi/hr ..........................
kW·hr .........................
g/g .............................
lbm .............................
mol/mol ......................
m·s-1.
3.6·m2·kg·s-1.
1.
kg.
1.
*
*
*
*
*
(d) Subscripts. This part uses the
following subscripts for modifying
quantity symbols:
TABLE 4 TO PARAGRAPH (d) OF § 1037.805—SUBSCRIPTS
Subscript
jspears on DSK121TN23PROD with PROPOSALS2
Unit in terms of SI
base units
Symbol
Meaning
±6 ..............................................................................................................................
A ................................................................................................................................
AC .............................................................................................................................
ACRC ........................................................................................................................
air ..............................................................................................................................
aero ...........................................................................................................................
alt ..............................................................................................................................
act .............................................................................................................................
air ..............................................................................................................................
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±6° yaw angle sweep.
A speed.
alternating current.
alternating current recharge.
air.
aerodynamic.
alternative.
actual or measured condition.
air.
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TABLE 4 TO PARAGRAPH (d) OF § 1037.805—SUBSCRIPTS—Continued
jspears on DSK121TN23PROD with PROPOSALS2
Subscript
Meaning
axle ...........................................................................................................................
B ................................................................................................................................
BEV ...........................................................................................................................
brake .........................................................................................................................
C ...............................................................................................................................
Ccombdry ..................................................................................................................
CD .............................................................................................................................
circuit .........................................................................................................................
CO2DEF ...................................................................................................................
CO2PTO ...................................................................................................................
coastdown .................................................................................................................
comp .........................................................................................................................
CS .............................................................................................................................
CSC ..........................................................................................................................
CSCM .......................................................................................................................
cycle ..........................................................................................................................
D ...............................................................................................................................
DC .............................................................................................................................
DCD ..........................................................................................................................
DCRC ........................................................................................................................
drive ..........................................................................................................................
drive-idle ...................................................................................................................
driver .........................................................................................................................
dyno ..........................................................................................................................
E ................................................................................................................................
effective .....................................................................................................................
end ............................................................................................................................
eng ............................................................................................................................
factor .........................................................................................................................
FCEV ........................................................................................................................
est .............................................................................................................................
event .........................................................................................................................
FTP ...........................................................................................................................
fuel ............................................................................................................................
full .............................................................................................................................
grade .........................................................................................................................
H2Oexhaustdry .........................................................................................................
HDTC ........................................................................................................................
hi ...............................................................................................................................
i .................................................................................................................................
idle ............................................................................................................................
in ...............................................................................................................................
inc .............................................................................................................................
j .................................................................................................................................
k ................................................................................................................................
LLC ...........................................................................................................................
lo ...............................................................................................................................
loss ............................................................................................................................
M ...............................................................................................................................
max ...........................................................................................................................
meas .........................................................................................................................
med ...........................................................................................................................
min ............................................................................................................................
moving ......................................................................................................................
out .............................................................................................................................
P ................................................................................................................................
pair ............................................................................................................................
parked-idle ................................................................................................................
partial ........................................................................................................................
ploss ..........................................................................................................................
plug-in .......................................................................................................................
powertrain .................................................................................................................
PTO ...........................................................................................................................
R ...............................................................................................................................
rated ..........................................................................................................................
RC .............................................................................................................................
record ........................................................................................................................
ref ..............................................................................................................................
RL .............................................................................................................................
rotating ......................................................................................................................
seg ............................................................................................................................
SET ...........................................................................................................................
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axle.
B speed.
battery electric vehicle.
brake.
C speed.
carbon from fuel per mole of dry exhaust.
charge-depleting.
circuit.
CO2 resulting from diesel exhaust fluid decomposition.
CO2 emissions for PTO cycle.
coastdown.
composite.
charge-sustaining.
constant-speed cycle.
constant-speed cycle midpoint.
test cycle.
distance.
direct current.
direct current discharge.
direct current recharge.
drive axle.
idle with the transmission in drive.
driver.
dynamometer.
end-of-test.
effective.
end.
engine.
factor.
fuel cell electric vehicle.
estimate.
event.
Federal Test Procedure.
fuel.
full.
grade.
H2O in exhaust per mole of exhaust.
Heavy-Duty Transient Cycle.
high.
an individual of a series.
idle.
inlet.
increment.
an individual of a series.
an individual of a series.
Low Load Cycle.
low.
loss.
midpoint.
maximum.
measured quantity.
median.
minimum.
moving.
outlet.
power.
pair of speed segments.
idle with the transmission in park.
partial.
power loss.
plug-in hybrid electric vehicle.
powertrain.
power take-off.
range.
rated speed.
recharge.
record.
reference quantity.
road load.
rotating.
segment.
Supplemental Emission Test.
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17841
TABLE 4 TO PARAGRAPH (d) OF § 1037.805—SUBSCRIPTS—Continued
Subscript
Meaning
speed ........................................................................................................................
spin ...........................................................................................................................
start ...........................................................................................................................
steer ..........................................................................................................................
t .................................................................................................................................
test ............................................................................................................................
th ...............................................................................................................................
total ...........................................................................................................................
trac ............................................................................................................................
trac10 ........................................................................................................................
trailer .........................................................................................................................
transient ....................................................................................................................
TRR ...........................................................................................................................
UF .............................................................................................................................
urea ...........................................................................................................................
veh ............................................................................................................................
w ...............................................................................................................................
wa .............................................................................................................................
yaw ............................................................................................................................
ys ..............................................................................................................................
zero ...........................................................................................................................
speed.
axle spin loss.
start.
steer axle.
tire.
test.
theoretical.
total.
traction.
traction force at 10 mi/hr.
trailer axle.
transient.
tire rolling resistance.
utility factor.
urea.
vehicle.
wind.
wind average.
yaw angle.
yaw sweep.
zero quantity.
(e) Other acronyms and abbreviations.
This part uses the following additional
abbreviations and acronyms:
TABLE 5 TO PARAGRAPH (e) OF § 1037.805—OTHER ACRONYMS AND ABBREVIATIONS
jspears on DSK121TN23PROD with PROPOSALS2
Acronym
Meaning
ABT ...........................................................................................................................
AC .............................................................................................................................
AECD ........................................................................................................................
AES ...........................................................................................................................
APU ...........................................................................................................................
CD .............................................................................................................................
CFD ...........................................................................................................................
CFR ...........................................................................................................................
CITT ..........................................................................................................................
CS .............................................................................................................................
CSC ..........................................................................................................................
DC .............................................................................................................................
DOT ..........................................................................................................................
ECM ..........................................................................................................................
EPA ...........................................................................................................................
FCC ...........................................................................................................................
FCV ...........................................................................................................................
FE .............................................................................................................................
FEL ...........................................................................................................................
FTP ...........................................................................................................................
GAWR .......................................................................................................................
GCWR .......................................................................................................................
GEM ..........................................................................................................................
GVWR .......................................................................................................................
HDTC ........................................................................................................................
Heavy HDE ...............................................................................................................
Heavy HDV ...............................................................................................................
HVAC ........................................................................................................................
ISO ............................................................................................................................
Light HDE .................................................................................................................
Light HDV .................................................................................................................
LLC ...........................................................................................................................
MCT ..........................................................................................................................
Medium HDE ............................................................................................................
Medium HDV ............................................................................................................
NARA ........................................................................................................................
NHTSA ......................................................................................................................
PHEV ........................................................................................................................
PTO ...........................................................................................................................
RESS ........................................................................................................................
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averaging, banking, and trading.
alternating current.
auxiliary emission control device.
automatic engine shutdown.
auxiliary power unit.
charge-depleting.
computational fluid dynamics.
Code of Federal Regulations.
curb idle transmission torque.
charge-sustaining.
constant-speed cycle.
direct current.
Department of Transportation.
electronic control module.
Environmental Protection Agency.
fuel cell current.
fuel cell voltage.
fuel economy.
Family Emission Limit.
Federal Test Procedure.
gross axle weight rating.
gross combination weight rating.
greenhouse gas emission model.
gross vehicle weight rating.
Heavy-Duty Transient Cycle.
heavy heavy-duty engine (see 40 CFR 1036.140).
heavy heavy-duty vehicle (see § 1037.140).
heating, ventilating, and air conditioning.
International Organization for Standardization.
light heavy-duty engine (see 40 CFR 1036.140).
light heavy-duty vehicle (see § 1037.140).
Low Load Cycle.
Multicycle Test.
medium heavy-duty engine (see 40 CFR 1036.140).
medium heavy-duty vehicle (see § 1037.140).
National Archives and Records Administration.
National Highway Transportation Safety Administration.
plug-in hybrid electric vehicle.
power take-off.
rechargeable energy storage system.
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TABLE 5 TO PARAGRAPH (e) OF § 1037.805—OTHER ACRONYMS AND ABBREVIATIONS—Continued
Acronym
Meaning
SAE ...........................................................................................................................
SCT ...........................................................................................................................
SEE ...........................................................................................................................
SET ...........................................................................................................................
SKU ...........................................................................................................................
Spark-ignition HDE ...................................................................................................
TRPM ........................................................................................................................
TRRL .........................................................................................................................
UBE ...........................................................................................................................
U.S.C ........................................................................................................................
VSL ...........................................................................................................................
*
*
*
*
*
(g) Prefixes. This part uses the
following prefixes to define a quantity:
TABLE 7 TO PARAGRAPH (g) OF
§ 1037.805—PREFIXES
Symbol
Quantity
μ ...................
m ..................
c ...................
k ...................
M ..................
micro ............
milli ...............
centi .............
kilo ...............
mega ............
Value
10-6
10-3
10-2
103
106
130. Amend § 1037.810 by revising
paragraphs (a) and (e) and adding
paragraph (f) to read as follows:
■
jspears on DSK121TN23PROD with PROPOSALS2
§ 1037.810
Incorporation by reference.
(a) Certain material is incorporated by
reference into this part with the
approval of the Director of the Federal
Register in accordance with 5 U.S.C.
552(a) and 1 CFR part 51. To enforce
any edition other than that specified in
this section, the Environmental
Protection Agency (EPA) must publish a
document in the Federal Register and
the material must be available to the
public. All approved material is
available for inspection at the EPA and
at the National Archives and Records
Administration (NARA). Contact EPA
at: U.S. EPA, Air and Radiation Docket
and Information Center, 1301
Constitution Ave. NW, Room B102, EPA
West Building, Washington, DC 20460,
www.epa.gov/dockets, (202) 202–1744.
For information on the availability of
this material at NARA, email:
fr.inspection@nara.gov, or go to:
www.archives.gov/federal-register/cfr/
ibr-locations.html. The material may be
obtained from the sources in the
following paragraphs of this section.
*
*
*
*
*
(e) SAE International, 400
Commonwealth Dr., Warrendale, PA
15096–0001, (877) 606–7323 (U.S. and
Canada) or (724) 776–4970 (outside the
U.S. and Canada), www.sae.org.
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SAE International.
single cycle test.
standard error of the estimate.
Supplemental Emission Test.
stock-keeping unit.
spark-ignition heavy-duty engine (see 40 CFR 1036.140).
tire revolutions per mile.
tire rolling resistance level.
useable battery energy.
United States Code.
vehicle speed limiter.
(1) SAE J1025, Test Procedures for
Measuring Truck Tire Revolutions Per
Kilometer/Mile, Stabilized August 2012,
(‘‘SAE J1025’’); IBR approved for
§ 1037.520(c).
(2) SAE J1252, SAE Wind Tunnel Test
Procedure for Trucks and Buses,
Revised July 2012, (‘‘SAE J1252’’); IBR
approved for §§ 1037.525(b);
1037.530(a).
(3) SAE J1263, Road Load
Measurement and Dynamometer
Simulation Using Coastdown
Techniques, revised March 2010, (‘‘SAE
J1263’’); IBR approved for §§ 1037.528
introductory text, (a), (b), (c), (e), and
(h); 1037.665(a).
(4) SAE J1594, Vehicle Aerodynamics
Terminology, Revised July 2010, (‘‘SAE
J1594’’); IBR approved for § 1037.530(d).
(5) SAE J2071, Aerodynamic Testing
of Road Vehicles—Open Throat Wind
Tunnel Adjustment, Revised June 1994,
(‘‘SAE J2071’’); IBR approved for
§ 1037.530(b).
(6) SAE J2263, Road Load
Measurement Using Onboard
Anemometry and Coastdown
Techniques, Revised May 2020, (‘‘SAE
J2263’’); IBR approved for §§ 1037.528
introductory text, (a), (b), (d), and (f);
1037.665(a).
(7) SAE J2343, Recommended Practice
for LNG Medium and Heavy-Duty
Powered Vehicles, Revised July 2008,
(‘‘SAE J2343’’); IBR approved for
§ 1037.103(e).
(8) SAE J2452, Stepwise Coastdown
Methodology for Measuring Tire Rolling
Resistance, Revised June 1999, (‘‘SAE
J2452’’); IBR approved for § 1037.528(h).
(9) SAE J2841, Utility Factor
Definitions for Plug-In Hybrid Electric
Vehicles Using 2001 U.S. DOT National
Household Travel Survey Data, Issued
March 2009, (‘‘SAE J2841’’); IBR
approved for § 1037.550(a).
(10) SAE J2966, Guidelines for
Aerodynamic Assessment of Medium
and Heavy Commercial Ground
Vehicles Using Computational Fluid
Dynamics, Issued September 2013,
PO 00000
Frm 00430
Fmt 4701
Sfmt 4702
(‘‘SAE J2966’’); IBR approved for
§ 1037.532(a).
(f) Idaho National Laboratory, 2525
Fremont Ave., Idaho Falls, ID 83415–
3805, (866) 495–7440, or www.inl.gov.
(1) U.S. Advanced Battery
Consortium, Electric Vehicle Battery
Test Procedures Manual, Revision 2,
January 1996; IBR approved for
§ 1037.552(a).
(2) [Reserved]
■ 131. Revise § 1037.815 to read as
follows:
§ 1037.815
Confidential information.
The provisions of 40 CFR 1068.10 and
1068.11 apply for information you
submit under this part.
Appendix I to Part 1037—
[Redesignated as Appendix A to Part
1037]
Appendix II to Part 1037—
[Redesignated as Appendix B to Part
1037]
Appendix III to Part 1037—
[Redesignated as Appendix C to Part
1037]
Appendix IV to Part 1037—
[Redesignated as Appendix D to Part
1037]
Appendix V to Part 1037—
[Redesignated as Appendix E to Part
1037]
132. Redesignate appendices to part
1037 as follows:
■
Old appendix
appendix
appendix
appendix
appendix
appendix
I to part 1037
II to part 1037
III to part 1037
IV to part 1037
V to part 1037
New appendix
appendix
appendix
appendix
appendix
appendix
A to part 1037
B to part 1037
C to part 1037
D to part 1037
E to part 1037
PART 1039—CONTROL OF EMISSIONS
FROM NEW AND IN-USE NONROAD
COMPRESSION-IGNITION ENGINES
133. The authority citation for part
1039 continues to read as follows:
■
Authority: 42 U.S.C. 7401–7671q.
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134. Amend § 1039.105 by revising
the section heading and paragraphs (a)
introductory text and (b) introductory
text to read as follows:
■
§ 1039.105 What smoke opacity standards
must my engines meet?
(a) The smoke opacity standards in
this section apply to all engines subject
to emission standards under this part,
except for the following engines:
*
*
*
*
*
(b) Measure smoke opacity as
specified in § 1039.501(c). Smoke
opacity from your engines may not
exceed the following standards:
*
*
*
*
*
■ 135. Amend § 1039.115 by revising
paragraphs (e) and (f) to read as follows:
§ 1039.115
apply?
What other requirements
jspears on DSK121TN23PROD with PROPOSALS2
*
*
*
*
*
(e) Adjustable parameters. Engines
that have adjustable parameters must
meet all the requirements of this part for
any adjustment in the physically
adjustable range. We may require that
you set adjustable parameters to any
specification within the adjustable range
during any testing, including
certification testing, selective
enforcement auditing, or in-use testing.
General provisions for adjustable
parameters apply as specified in 40 CFR
1068.50.
(f) Prohibited controls. (1) General
provisions. You may not design your
engines with emission control devices,
systems, or elements of design that
cause or contribute to an unreasonable
risk to public health, welfare, or safety
while operating. For example, an engine
may not emit a noxious or toxic
substance it would otherwise not emit
that contributes to such an unreasonable
risk.
(2) Vanadium sublimation in SCR
catalysts. For engines equipped with
vanadium-based SCR catalysts, you
must design the engine and its emission
controls to prevent vanadium
sublimation and protect the catalyst
from high temperatures. We will
evaluate your engine design based on
the following information that you must
include in your application for
certification:
(i) Identify the threshold temperature
for vanadium sublimation for your
specified SCR catalyst formulation as
described in 40 CFR 1065.1113 through
1065.1121.
(ii) Describe how you designed your
engine to prevent catalyst inlet
temperatures from exceeding the
temperature you identify in paragraph
(f)(2)(i) of this section, including
consideration of engine wear through
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the useful life. Also describe your
design for catalyst protection in case
catalyst temperatures exceed the
specified temperature. In your
description, include how you
considered elevated catalyst
temperature resulting from sustained
high-load engine operation, catalyst
exotherms, DPF regeneration, and
component failure resulting in
unburned fuel in the exhaust stream.
*
*
*
*
*
■ 136. Amend § 1039.205 by revising
paragraph (s) to read as follows:
§ 1039.205 What must I include in my
application?
*
*
*
*
*
(s) Describe all adjustable operating
parameters (see § 1039.115(e)),
including production tolerances. For
any operating parameters that do not
qualify as adjustable parameters,
include a description supporting your
conclusion (see 40 CFR 1068.50(c)).
Include the following in your
description of each adjustable
parameter:
(1) For mechanically controlled
parameters, include the nominal or
recommended setting, the intended
physically adjustable range, and the
limits or stops used to limit adjustable
ranges, and production tolerances of the
limits or stops used to establish each
physically adjustable range. Also
include information showing why the
limits, stops, or other means of
inhibiting adjustment are effective in
preventing adjustment of parameters on
in-use engines to settings outside your
intended physically adjustable ranges.
(2) For electronically controlled
parameters, describe how your engines
are designed to prevent unauthorized
adjustments.
*
*
*
*
*
■ 137. Amend § 1039.245 by adding
paragraph (e) to read as follows:
§ 1039.245 How do I determine
deterioration factors from exhaust
durability testing?
*
*
*
*
*
(e) You may alternatively determine
and verify deterioration factors based on
bench-aged aftertreatment as described
in 40 CFR 1036.245 and 1036.246, with
the following exceptions:
(1) Apply the percentage of useful life
from Table 1 of 40 CFR 1036.246 based
on hours of operation rather than
vehicle mileage.
(2) Use good engineering judgment to
perform verification testing using the
procedures of § 1039.515 rather than 40
CFR 1036.520. Measure emissions as the
equipment goes through its normal
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17843
operation over the course of the day (or
shift-day).
(3) Apply infrequent regeneration
adjustment factors as specified in
§ 1039.525 rather than 40 CFR 1036.522.
■ 138. Amend § 1039.501 by revising
paragraph (c) to read as follows:
§ 1039.501
test?
How do I run a valid emission
*
*
*
*
*
(c) Measure smoke opacity using the
procedures in 40 CFR part 1065, subpart
L, for evaluating whether engines meet
the smoke opacity standards in
§ 1039.105, except that you may test
two-cylinder engines with an exhaust
muffler like those installed on in-use
engines.
*
*
*
*
*
■ 139. Revise § 1039.655 to read as
follows:
§ 1039.655 What special provisions apply
to engines sold in American Samoa or the
Commonwealth of the Northern Mariana
Islands?
(a) The prohibitions in 40 CFR
1068.101(a)(1) do not apply to engines
at or above 56 kW if the following
conditions are met:
(1) The engine is intended for use and
will be used in American Samoa or the
Commonwealth of the Northern Mariana
Islands.
(2) The engine meets the latest
applicable emission standards in
appendix I of this part.
(3) You meet all the requirements of
40 CFR 1068.265.
(b) If you introduce an engine into
commerce in the United States under
this section, you must meet the labeling
requirements in § 1039.135, but add the
following statement instead of the
compliance statement in
§ 1039.135(c)(12):
THIS ENGINE DOES NOT COMPLY WITH
U.S. EPA TIER 4 EMISSION
REQUIREMENTS. IMPORTING THIS
ENGINE INTO THE UNITED STATES OR
ANY TERRITORY OF THE UNITED STATES
EXCEPT AMERICAN SAMOA OR THE
COMMONWEALTH OF THE NORTHERN
MARIANA ISLANDS MAY BE A
VIOLATION OF FEDERAL LAW SUBJECT
TO CIVIL PENALTY.
(c) Introducing into commerce an
engine exempted under this section in
any state or territory of the United States
other than American Samoa or the
Commonwealth of the Northern Mariana
Islands, throughout its lifetime, violates
the prohibitions in 40 CFR
1068.101(a)(1), unless it is exempt
under a different provision.
(d) The exemption provisions in this
section also applied for engines that
were introduced into commerce in
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Guam before [the effective date of the
final rule] if they would otherwise have
been subject to Tier 4 standards.
■ 140. Amend § 1039.801 by revising
the definitions of ‘‘Critical emissionrelated component’’ and ‘‘Designated
Compliance Officer’’ to read as follows:
§ 1039.801
part?
What definitions apply to this
*
*
*
*
*
Critical emission-related component
has the meaning given in 40 CFR
1068.30.
*
*
*
*
*
Designated Compliance Officer means
the Director, Diesel Engine Compliance
Center, U.S. Environmental Protection
Agency, 2000 Traverwood Drive, Ann
Arbor, MI 48105; complianceinfo@
epa.gov; www.epa.gov/ve-certification.
*
*
*
*
*
PART 1042—CONTROL OF EMISSIONS
FROM NEW AND IN-USE MARINE
COMPRESSION-IGNITION ENGINES
AND VESSELS
141. The authority citation for part
1042 continues to read as follows:
■
Authority: 42 U.S.C. 7401–7671q.
142. Amend § 1042.110 by revising
paragraph (a)(1) to read as follows:
■
§ 1042.110 Recording reductant use and
other diagnostic functions.
(a) * * *
(1) The diagnostic system must
monitor reductant supply and alert
operators to the need to restore the
reductant supply, or to replace the
reductant if it does not meet your
concentration specifications. Unless we
approve other alerts, use a warning
lamp and an audible alarm. You do not
need to separately monitor reductant
quality if your system uses input from
an exhaust NOX sensor (or other sensor)
to alert operators when reductant
quality is inadequate. However, tank
level or DEF flow must be monitored in
all cases.
*
*
*
*
*
■ 143. Amend § 1042.115 by revising
paragraphs (d) introductory text and (e)
to read as follows:
§ 1042.115
Other requirements.
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*
*
*
*
*
(d) Adjustable parameters. General
provisions for adjustable parameters
apply as specified in 40 CFR 1068.50.
The following additional categoryspecific provisions apply:
*
*
*
*
*
(e) Prohibited controls. (1) General
provisions. You may not design your
engines with emission control devices,
systems, or elements of design that
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cause or contribute to an unreasonable
risk to public health, welfare, or safety
while operating. For example, an engine
may not emit a noxious or toxic
substance it would otherwise not emit
that contributes to such an unreasonable
risk.
(2) Vanadium sublimation in SCR
catalysts. For engines equipped with
vanadium-based SCR catalysts, you
must design the engine and its emission
controls to prevent vanadium
sublimation and protect the catalyst
from high temperatures. We will
evaluate your engine design based on
the following information that you must
include in your application for
certification:
(i) Identify the threshold temperature
for vanadium sublimation for your
specified SCR catalyst formulation as
described in 40 CFR 1065.1113 through
1065.1121.
(ii) Describe how you designed your
engine to prevent catalyst inlet
temperatures from exceeding the
temperature you identify in paragraph
(e)(2)(i) of this section, including
consideration of engine wear through
the useful life. Also describe your
design for catalyst protection in case
catalyst temperatures exceed the
specified temperature. In your
description, include how you
considered elevated catalyst
temperature resulting from sustained
high-load engine operation, catalyst
exotherms, DPF regeneration, and
component failure resulting in
unburned fuel in the exhaust stream.
*
*
*
*
*
■ 144. Amend § 1042.145 by adding
paragraph (h) to read as follows:
§ 1042.145
Interim provisions.
*
*
*
*
*
(h) Expanded production-line testing.
Production-line testing requirements for
Category 1 engine families with a
projected U.S.-directed production
volume below 100 engines and for all
families certified by small-volume
engine manufacturers start to apply in
model year 2024. All manufacturers
must test no more than four engine
families in a single model year, and
small-volume engine manufacturers
must test no more than two engine
families in a single model year.
*
*
*
*
*
■ 145. Amend § 1042.205 by revising
paragraphs (c) and (s) to read as follows:
§ 1042.205
Application requirements.
*
*
*
*
*
(c) If your engines are equipped with
an engine diagnostic system as required
under § 1042.110, explain how it works,
describing especially the engine
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conditions (with the corresponding
diagnostic trouble codes) that cause the
warning lamp to go on. Also identify the
communication protocol (SAE J1939,
SAE J1979, etc.).
*
*
*
*
*
(s) Describe all adjustable operating
parameters (see § 1042.115(d)),
including production tolerances. For
any operating parameters that do not
qualify as adjustable parameters,
include a description supporting your
conclusion (see 40 CFR 1068.50(c)).
Include the following in your
description of each adjustable
parameter:
(1) For mechanically controlled
parameters, include the nominal or
recommended setting, the intended
physically adjustable range, and the
limits or stops used to establish
adjustable ranges.
(i) For Category 1 engines, include
information showing why the limits,
stops, or other means of inhibiting
mechanical adjustment are effective in
preventing adjustment of parameters on
in-use engines to settings outside your
intended physically adjustable ranges.
(ii) For Category 2 and Category 3
engines, propose a range of mechanical
adjustment for each adjustable
parameter, as described in
§ 1042.115(d). Include information
showing why the limits, stops, or other
means of inhibiting mechanical
adjustment are effective in preventing
adjustment of parameters on in-use
engines to settings outside your
proposed adjustable ranges.
(2) For electronically controlled
parameters, describe how your engines
are designed to prevent unauthorized
adjustments.
*
*
*
*
*
■ 146. Amend § 1042.245 by adding
paragraph (e) to read as follows:
§ 1042.245
Deterioration factors.
*
*
*
*
*
(e) You may alternatively determine
and verify deterioration factors based on
bench-aged aftertreatment as described
in 40 CFR 1036.245 and 1036.246, with
the following exceptions:
(1) Apply the percentage of useful life
from Table 1 of 40 CFR 1036.246 based
on hours of operation rather than
vehicle mileage.
(2) Use good engineering judgment to
perform verification testing using the
procedures of § 1042.515 rather than 40
CFR 1036.520. Measure emissions as the
vessel goes through its normal operation
over the course of the day (or shift-day).
(3) Apply infrequent regeneration
adjustment factors as specified in
§ 1042.525 rather than 40 CFR 1036.522.
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147. Revise § 1042.301 to read as
follows:
■
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§ 1042.301
General provisions.
(a) If you produce freshly
manufactured marine engines that are
subject to the requirements of this part,
you must test them as described in this
subpart.
(b) We may suspend or revoke your
certificate of conformity for certain
engine families if your production-line
engines do not meet the requirements of
this part or you do not fulfill your
obligations under this subpart (see
§§ 1042.325 and 1042.340). Similarly,
we may deny applications for
certification for the upcoming model
year if you do not fulfill your
obligations under this subpart (see
§ 1042.255(c)(1)).
(c) Other regulatory provisions
authorize us to suspend, revoke, or void
your certificate of conformity, or order
recalls for engine families, without
regard to whether they have passed
production-line testing requirements.
The requirements of this subpart do not
affect our ability to do selective
enforcement audits, as described in 40
CFR part 1068. Individual engines in
families that pass production-line
testing requirements must also conform
to all applicable regulations of this part
and 40 CFR part 1068.
(d) You may ask to use another
alternate program or measurement
method for testing production-line
engines. In your request, you must show
us that the alternate program gives equal
assurance that your engines meet the
requirements of this part. We may waive
some or all of this subpart’s
requirements if we approve your
alternate program.
(e) If you certify a Category 1 or
Category 2 engine family with carryover
emission data, as described in
§ 1042.235(d), you may omit
production-line testing if you fulfilled
your testing requirements with a related
engine family in an earlier year, except
as follows:
(1) We may require that you perform
additional production-line testing under
this subpart in any model year for cause,
such as if you file a defect report related
to the engine family or if you amend
your application for certification in any
of the following ways:
(i) You designate a different supplier
or change technical specifications for
any critical emission-related
components.
(ii) You add a new or modified engine
configuration such that the test data
from the original emission-data engine
do not clearly continue to serve as
worst-case testing for certification.
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(iii) You change your family emission
limit without submitting new emission
data.
(2) If you certify an engine family
with carryover emission data with no
production-line testing for more than
five model years, we may require that
you perform production-line testing
again for one of those later model years
unless you demonstrate that none of the
circumstances identified in paragraph
(e)(1) of this section apply for the engine
family.
(f) We may ask you to make a
reasonable number of production-line
engines available for a reasonable time
so we can test or inspect them for
compliance with the requirements of
this part. For Category 3 engines, you
are not required to deliver engines to us,
but we may inspect and test your
engines at any facility at which they are
assembled or installed in vessels.
■ 148. Amend § 1042.302 by revising
the introductory text to read as follows:
17845
them using the same emission-data
engine.
(b) Select engines for testing as
follows:
(1) For Category 1 engines, randomly
select one engine within the first 60
days of the start of production for each
engine family.
(2) For Category 2 engines, randomly
select one engine within 60 days after
you produce the fifth engine from an
engine family (or from successive
families that are related based on your
use of carryover data under
§ 1042.230(d)).
(3) If you do not produce an engine
from the engine family in the specified
time frame, test the next engine you
produce.
(4) You may preferentially test
engines earlier than we specify.
(5) You meet the requirement to
randomly select engines under this
section if you assemble the engine in a
way that fully represents your normal
production and quality procedures.
§ 1042.302 Applicability of this subpart for
(c) For each engine that fails to meet
Category 3 engines.
emission standards, test two engines
If you produce Tier 3 or later Category from the same engine family from the
3 engines that are subject to the
next fifteen engines produced or within
requirements of this part, you must test
seven days, whichever is later. If you do
them as described in this subpart,
not produce fifteen additional engines
except as specified in this section.
within 90 days, test two additional
engines within 90 days or as soon as
*
*
*
*
*
practicable. If an engine fails to meet
■ 149. Amend § 1042.305 by revising
emission standards for any pollutant,
paragraph (a) to read as follows:
count it as a failing engine under this
§ 1042.305 Preparing and testing
paragraph (c).
production-line engines.
(d) Continue testing until one of the
*
*
*
*
*
following things happens:
(a) Test procedures. Test your
(1) You test the number of engines
production-line engines using the
required under paragraphs (b) and (c) of
applicable testing procedures in subpart this section. For example, if the initial
F of this part to show you meet the duty- engine fails and then two engines pass,
cycle emission standards in subpart B of testing is complete for that engine
this part. For Category 1 and Category 2
family.
engines, the not-to-exceed standards
(2) The engine family does not
apply for this testing of Category 1 and
comply according to § 1042.315 or you
Category 2 engines, but you need not do choose to declare that the engine family
additional testing to show that
does not comply with the requirements
production-line engines meet the not-to- of this subpart.
exceed standards. The mode cap
(e) You may elect to test more
standards apply for testing Category 3
randomly chosen engines than we
engines subject to Tier 3 standards (or
require under this section.
for engines subject to the Annex VI Tier ■ 151. Amend § 1042.315 by revising
III NOX standards under § 1042.650(d)).
paragraphs (a)(1) and (b) to read as
follows:
*
*
*
*
*
■ 150. Revise § 1042.310 to read as
§ 1042.315 Determining compliance.
follows:
*
*
*
*
*
§ 1042.310 Engine selection for Category 1
(a) * * *
and Category 2 engines.
(1) Initial and final test results.
(a) For Category 1 and Category 2
Calculate and round the test results for
engine families, the minimum sample
each engine. If you do multiple tests on
size is one engine. You may ask us to
an engine in a given configuration
approve treating commercial and
(without modifying the engine),
recreational engines as being from the
calculate the initial results for each test,
same engine family for purposes of
then add all the test results together and
production-line testing if you certify
divide by the number of tests. Round
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this final calculated value for the final
test results on that engine. Include the
Green Engine Factor to determine lowhour emission results, if applicable.
*
*
*
*
*
(b) For Category 1 and Category 2
engines, if a production-line engine fails
to meet emission standards and you test
additional engines as described in
§ 1042.310, calculate the average
emission level for each pollutant for all
the engines. If the calculated average
emission level for any pollutant exceeds
the applicable emission standard, the
engine family fails the production-line
testing requirements of this subpart. Tell
us within ten working days if an engine
fails. You may request to amend the
application for certification to raise the
FEL of the engine family as described in
§ 1042.225(f).
■ 152. Amend § 1042.320 by revising
paragraph (c) to read as follows:
§ 1042.320 What happens if one of my
production-line engines fails to meet
emission standards?
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*
*
*
*
*
(c) Use test data from a failing engine
for the compliance demonstration under
§ 1042.315 as follows:
(1) Use the original, failing test results
as described in § 1042.315, whether or
not you modify the engine or destroy it.
However, for catalyst-equipped engines,
you may ask us to allow you to exclude
an initial failed test if all the following
are true:
(i) The catalyst was in a green
condition when tested initially.
(ii) The engine met all emission
standards when retested after
degreening the catalyst.
(iii) No additional emission-related
maintenance or repair was performed
between the initial failed test and the
subsequent passing test.
(2) Do not use test results from a
modified engine as final test results
under § 1042.315, unless you change
your production process for all engines
to match the adjustments you made to
the failing engine. If you change
production processes and use the test
results from a modified engine, count
the modified engine as the next engine
in the sequence, rather than averaging
the results with the testing that occurred
before modifying the engine.
■ 153. Amend § 1042.325 by revising
paragraph (b) to read as follows:
§ 1042.325 What happens if an engine
family fails the production-line testing
requirements?
*
*
*
*
*
(b) We will tell you in writing if we
suspend your certificate in whole or in
part. We will not suspend a certificate
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until at least 15 days after the engine
family fails as described in
§ 1042.315(b). The suspension is
effective when you receive our notice.
*
*
*
*
*
■ 154. Revise § 1042.345 to read as
follows:
§ 1042.345
Reporting.
(a) Send us a test report within 45
days after you complete production-line
testing for a Category 1 or Category 2
engine family, and within 45 days after
you finish testing each Category 3
engine. We may approve a later
submission for Category 3 engines if it
allows you to combine test reports for
multiple engines.
(b) Include the following information
in the report:
(1) Describe any facility used to test
production-line engines and state its
location.
(2) For Category 1 and Category 2
engines, describe how you randomly
selected engines.
(3) Describe each test engine,
including the engine family’s
identification and the engine’s model
year, build date, model number,
identification number, and number of
hours of operation before testing. Also
describe how you developed and
applied the Green Engine Factor, if
applicable.
(4) Identify how you accumulated
hours of operation on the engines and
describe the procedure and schedule
you used.
(5) Provide the test number; the date,
time and duration of testing; test
procedure; all initial test results; final
test results; and final deteriorated test
results for all tests. Provide the emission
results for all measured pollutants.
Include information for both valid and
invalid tests and the reason for any
invalidation.
(6) Describe completely and justify
any nonroutine adjustment,
modification, repair, preparation,
maintenance, or test for the test engine
if you did not report it separately under
this subpart. Include the results of any
emission measurements, regardless of
the procedure or type of engine.
(c) We may ask you to add
information to your written report so we
can determine whether your new
engines conform with the requirements
of this subpart. We may also ask you to
send less information.
(d) An authorized representative of
your company must sign the following
statement:
We submit this report under sections
208 and 213 of the Clean Air Act. Our
production-line testing conformed
completely with the requirements of 40
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CFR part 1042. We have not changed
production processes or quality-control
procedures for test engines in a way that
might affect emission controls. All the
information in this report is true and
accurate to the best of my knowledge. I
know of the penalties for violating the
Clean Air Act and the regulations.
(Authorized Company Representative)
(e) Send electronic reports of
production-line testing to the
Designated Compliance Officer using an
approved information format. If you
want to use a different format, send us
a written request with justification for a
waiver. You may combine reports from
multiple engines and engine families
into a single report.
(f) We will send copies of your reports
to anyone from the public who asks for
them. See § 1042.915 for information on
how we treat information you consider
confidential.
■ 155. Amend § 1042.515 by revising
paragraph (d) to read as follows:
§ 1042.515 Test procedures related to notto-exceed standards.
*
*
*
*
*
(d) Engine testing may occur at any
conditions expected during normal
operation but that are outside the
conditions described in paragraph (c) of
this section, as long as measured values
are corrected to be equivalent to the
nearest end of the specified range, using
good engineering judgment. Correct
NOX emissions for humidity as
specified in 40 CFR part 1065, subpart
G.
*
*
*
*
*
■ 156. Amend § 1042.615 by revising
paragraph (g) introductory text to read
as follows:
§ 1042.615 Replacement engine
exemption.
*
*
*
*
*
(g) In unusual circumstances, you
may ask us to allow you to apply the
replacement engine exemption of this
section for repowering a steamship or a
vessel that becomes a ‘‘new vessel’’
under § 1042.901 as a result of
modifications, as follows:
*
*
*
*
*
■ 157. Amend § 1042.660 by revising
paragraph (b) to read as follows:
§ 1042.660 Requirements for vessel
manufacturers, owners, and operators.
*
*
*
*
*
(b) For vessels equipped with SCR
systems requiring the use of urea or
other reductants, owners and operators
must report to the Designated
Compliance Officer within 30 days any
operation of such vessels without the
appropriate reductant. For each
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reportable incident, include the cause of
the noncompliant operation, the
remedy, and an estimate of the extent of
operation without reductant. You must
remedy the problem as soon as
practicable to avoid violating the
tampering prohibition in 40 CFR
1068.101(b)(1). If the remedy is not
complete within 30 days of the incident,
notify the Designated Compliance
Officer when the issue is resolved, along
with any relevant additional
information related to the repair. This
reporting requirement applies for all
engines on covered vessels even if the
engines are certified to Annex VI
standards instead of or in addition to
EPA standards under this part. Failure
to comply with the reporting
requirements of this paragraph (b) is a
violation of 40 CFR 1068.101(a)(2). Note
that operating such engines without
reductant is a violation of 40 CFR
1068.101(b)(1).
*
*
*
*
*
■ 158. Amend § 1042.901 by revising
the definitions of ‘‘Category 1’’,
‘‘Category 2’’, ‘‘Critical emission-related
component’’, and ‘‘Designated
Compliance Officer’’ and removing the
definition of ‘‘Designated Enforcement
Officer’’ to read as follows:
§ 1042.901
Definitions.
*
*
*
*
*
Category 1 means relating to a marine
engine with specific engine
displacement below 7.0 liters per
cylinder. See § 1042.670 to determine
equivalent per-cylinder displacement
for nonreciprocating marine engines
(such as gas turbine engines). Note that
the maximum specific engine
displacement for Category 1 engines
subject to Tier 1 and Tier 2 standards
was 5.0 liters per cylinder.
Category 2 means relating to a marine
engine with a specific engine
displacement at or above 7.0 liters per
cylinder but less than 30.0 liters per
cylinder. See § 1042.670 to determine
equivalent per-cylinder displacement
for nonreciprocating marine engines
(such as gas turbine engines). Note that
the minimum specific engine
displacement for Category 2 engines
subject to Tier 1 and Tier 2 standards
was 5.0 liters per cylinder.
*
*
*
*
*
Critical emission-related component
has the meaning given in 40 CFR
1068.30.
*
*
*
*
*
Designated Compliance Officer means
the Director, Diesel Engine Compliance
Center, U.S. Environmental Protection
Agency, 2000 Traverwood Drive, Ann
Arbor, MI 48105; complianceinfo@
epa.gov; www.epa.gov/ve-certification.
*
*
*
*
*
■ 159. Amend appendix I to part 1042
by revising paragraph (a) to read as
follows:
Appendix I to Part 1042—Summary of
Previous Emission Standards
*
*
*
*
*
(a) Engines below 37 kW. Tier 1 and Tier
2 standards for engines below 37 kW
originally adopted under 40 CFR part 89
apply as follows:
TABLE 1 TO APPENDIX I—EMISSION STANDARDS FOR ENGINES BELOW 37 kW
[g/kW-hr]
Rated power
(kW)
Tier
kW < 8 ..............................................
8 ≤ kW ≤ 19 ......................................
19 ≥ kW ≥ 37 ....................................
*
*
*
*
Tier
Tier
Tier
Tier
Tier
Tier
1
2
1
2
1
2
Model year
................................................
................................................
................................................
................................................
................................................
................................................
*
PART 1043—CONTROL OF NOX, SOX,
AND PM EMISSIONS FROM MARINE
ENGINES AND VESSELS SUBJECT TO
THE MARPOL PROTOCOL
160. The authority citation for part
1043 continues to read as follows:
■
Authority: 33 U.S.C. 1901–1912.
161. Amend § 1043.20 by removing
the definition of ‘‘Public vessels’’ and
adding a definition of ‘‘Public vessel’’ in
alphabetical order to read as follows:
2000
2005
2000
2005
1999
2004
vessels with one or more installed
engines that have a national security
exemption under 40 CFR 1090.605 are
deemed to be public vessels with
respect to compliance with fuel content
requirements when engaged in
noncommercial service.
*
*
*
*
*
■ 162. Amend § 1043.55 by revising
paragraphs (a) and (b) to read as follows:
■
§ 1043.20
Definitions.
jspears on DSK121TN23PROD with PROPOSALS2
*
*
*
*
*
Public vessel means a warship, naval
auxiliary vessel, or other vessel owned
or operated by a sovereign country
when engaged in noncommercial
service. Vessels with a national security
exemption under 40 CFR 1042.635 are
deemed to be public vessels with
respect to compliance with NOX-related
requirements of this part when engaged
in noncommercial service. Similarly,
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§ 1043.55 Applying equivalent controls
instead of complying with fuel
requirements.
*
*
*
*
*
(a) The U.S. Coast Guard is the
approving authority under APPS for
such equivalent methods for U.S.flagged vessels.
(b) The provisions of this paragraph
(b) apply for vessels equipped with
controls certified by the U.S. Coast
Guard or the Administration of a
foreign-flag vessel to achieve emission
levels equivalent to those achieved by
the use of fuels meeting the applicable
fuel sulfur limits of Regulation 14 of
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CO
NMHC + NOX
10.5
7.5
9.5
7.5
9.5
7.5
PM
8.0
8.0
6.6
6.6
5.5
5.5
1.0
0.80
0.80
0.80
0.80
0.60
Annex VI. Fuels not meeting the
applicable fuel sulfur limits of
Regulation 14 of Annex VI may be used
on such vessels consistent with the
provisions of the IAPP certificate, APPS
and Annex VI.
*
*
*
*
*
■ 163. Amend § 1043.95 by revising
paragraph (b) to read as follows:
§ 1043.95
Great Lakes provisions.
*
*
*
*
*
(b) The following exemption
provisions apply for ships qualifying
under paragraph (a) of this section:
(1) The fuel-use requirements of this
part do not apply through December 31,
2025, if we approved an exemption
under this section before [effective date
of the final rule] based on the use of
replacement engines certified to
applicable standards under 40 CFR part
1042 corresponding to the date the
vessel entered dry dock for service. All
other requirements under this part 1043
continue to apply to exempted vessels,
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PART 1045—CONTROL OF EMISSIONS
FROM SPARK-IGNITION PROPULSION
MARINE ENGINES AND VESSELS
information showing why the limits,
stops, or other means of inhibiting
adjustment are effective in preventing
adjustment of parameters on in-use
engines to settings outside your
intended physically adjustable ranges.
(2) For electronically controlled
parameters, describe how your engines
are designed to prevent unauthorized
adjustments.
*
*
*
*
*
■ 167. Amend § 1045.801 by revising
the definition of ‘‘Critical emissionrelated component’’ to read as follows:
164. The authority citation for part
1045 continues to read as follows:
§ 1045.801
part?
including requirements related to
bunker delivery notes.
(2) A marine diesel engine installed to
repower a steamship may be a
replacement engine under Regulation
13.2.2 of Annex VI. Such an engine may
qualify for an exemption from the Tier
III NOX standard under Regulation
13.2.2 of Annex VI.
*
*
*
*
*
■
*
Authority: 42 U.S.C. 7401–7671q.
165. Amend § 1045.115 by revising
paragraphs (e) and (f) to read as follows:
■
§ 1045.115
apply?
What other requirements
*
*
*
*
*
(e) Adjustable parameters. Engines
that have adjustable parameters must
meet all the requirements of this part for
any adjustment in the physically
adjustable range. We may require that
you set adjustable parameters to any
specification within the adjustable range
during any testing, including
certification testing, production-line
testing, or in-use testing. General
provisions for adjustable parameters
apply as specified in 40 CFR 1068.50.
(f) Prohibited controls. You may not
design your engines with emission
control devices, systems, or elements of
design that cause or contribute to an
unreasonable risk to public health,
welfare, or safety while operating. For
example, an engine may not emit a
noxious or toxic substance it would
otherwise not emit that contributes to
such an unreasonable risk.
*
*
*
*
*
■ 166. Amend § 1045.205 by revising
paragraph (r) to read as follows:
§ 1045.205 What must I include in my
application?
jspears on DSK121TN23PROD with PROPOSALS2
*
*
*
*
*
(r) Describe all adjustable operating
parameters (see § 1045.115(e)),
including production tolerances. For
any operating parameters that do not
qualify as adjustable parameters,
include a description supporting your
conclusion (see 40 CFR 1068.50(c)).
Include the following in your
description of each adjustable
parameter:
(1) For mechanically controlled
parameters, include the nominal or
recommended setting, the intended
physically adjustable range, and the
limits or stops used to establish
adjustable ranges. Also include
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What definitions apply to this
*
*
*
*
Critical emission-related component
has the meaning given in 40 CFR
1068.30.
*
*
*
*
*
■ 168. Revise § 1045.815 to read as
follows:
§ 1045.815 What provisions apply to
confidential information?
The provisions of 40 CFR 1068.10 and
1068.11 apply for information you
submit under this part.
PART 1048—CONTROL OF EMISSIONS
FROM NEW, LARGE NONROAD
SPARK-IGNITION ENGINES
169. The authority citation for part
1048 continues to read as follows:
■
Authority: 42 U.S.C. 7401–7671q.
170. Amend § 1048.115 by revising
paragraphs (e) and (f) to read as follows:
■
§ 1048.115
apply?
What other requirements
*
*
*
*
*
(e) Adjustable parameters. Engines
that have adjustable parameters must
meet all the requirements of this part for
any adjustment in the physically
adjustable range. We may require that
you set adjustable parameters to any
specification within the adjustable range
during any testing, including
certification testing, production-line
testing, or in-use testing. General
provisions for adjustable parameters
apply as specified in 40 CFR 1068.50.
(f) Prohibited controls. You may not
design your engines with emission
control devices, systems, or elements of
design that cause or contribute to an
unreasonable risk to public health,
welfare, or safety while operating. For
example, an engine may not emit a
noxious or toxic substance it would
otherwise not emit that contributes to
such an unreasonable risk.
*
*
*
*
*
■ 171. Amend § 1048.205 by revising
paragraph (t) to read as follows:
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§ 1048.205 What must I include in my
application?
*
*
*
*
*
(t) Describe all adjustable operating
parameters (see § 1048.115(e)),
including production tolerances. For
any operating parameters that do not
qualify as adjustable parameters,
include a description supporting your
conclusion (see 40 CFR 1068.50(c)).
Include the following in your
description of each adjustable
parameter:
(1) For mechanically controlled
parameters, include the nominal or
recommended setting, the intended
physically adjustable range, and the
limits or stops used to establish
adjustable ranges. Also include
information showing why the limits,
stops, or other means of inhibiting
adjustment are effective in preventing
adjustment of parameters on in-use
engines to settings outside your
intended physically adjustable ranges.
(2) For electronically controlled
parameters, describe how your engines
are designed to prevent unauthorized
adjustments.
*
*
*
*
*
■ 172. Amend § 1048.240 by adding
paragraph (f) to read as follows:
§ 1048.240 How do I demonstrate that my
engine family complies with exhaust
emission standards?
*
*
*
*
*
(f) You may alternatively determine
and verify deterioration factors based on
bench-aged aftertreatment as described
in 40 CFR 1036.245 and 1036.246, with
the following exceptions:
(1) Apply the percentage of useful life
from Table 1 of 40 CFR 1036.246 based
on hours of operation rather than
vehicle mileage.
(2) Use good engineering judgment to
perform verification testing using the
procedures of § 1048.515 rather than 40
CFR 1036.520. Measure emissions as the
equipment goes through its normal
operation over the course of the day (or
shift-day).
■ 173. Amend § 1048.501 by revising
paragraph (e)(2) to read as follows:
§ 1048.501
test?
How do I run a valid emission
*
*
*
*
*
(e) * * *
(2) For engines equipped with carbon
canisters that store fuel vapors that will
be purged for combustion in the engine,
precondition the canister as specified in
40 CFR 86.132–96(h) and then operate
the engine for 60 minutes over repeat
runs of the duty cycle specified in
appendix II of this part.
*
*
*
*
*
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174. Amend § 1048.620 by revising
paragraphs (a)(3), (d), and (e) to read as
follows:
■
§ 1048.620 What are the provisions for
exempting large engines fueled by natural
gas or liquefied petroleum gas?
(a) * * *
(3) The engine must be in an engine
family that has a valid certificate of
conformity showing that it meets
emission standards for engines of that
power rating under 40 CFR part 1039.
*
*
*
*
*
(d) Engines exempted under this
section are subject to all the
requirements affecting engines under 40
CFR part 1039. The requirements and
restrictions of 40 CFR part 1039 apply
to anyone manufacturing engines
exempted under this section, anyone
manufacturing equipment that uses
these engines, and all other persons in
the same manner as if these were
nonroad diesel engines.
(e) You may request an exemption
under this section by submitting an
application for certification for the
engines under 40 CFR part 1039.
■ 175. Amend § 1048.801 by revising
the definition of ‘‘Critical emissionrelated component’’ to read as follows:
§ 1048.801
part?
What definitions apply to this
*
*
*
*
*
Critical emission-related component
has the meaning given in 40 CFR
1068.30.
*
*
*
*
*
■ 176. Revise § 1048.815 to read as
follows:
§ 1048.815 What provisions apply to
confidential information?
The provisions of 40 CFR 1068.10 and
1068.11 apply for information you
submit under this part.
PART 1051—CONTROL OF EMISSIONS
FROM RECREATIONAL ENGINES AND
VEHICLES
177. The authority citation for part
1051 continues to read as follows:
■
Authority: 42 U.S.C. 7401–7671q.
178. Amend § 1051.115 by revising
paragraphs (c), (d) introductory text,
(d)(1), (d)(2) introductory text, and (e) to
read as follows:
jspears on DSK121TN23PROD with PROPOSALS2
■
§ 1051.115
apply?
What other requirements
*
*
*
*
*
(c) Adjustable parameters. Vehicles
that have adjustable parameters must
meet all the requirements of this part for
any adjustment in the physically
adjustable range. Note that parameters
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that control the air-fuel ratio may be
treated separately under paragraph (d)
of this section. We may require that you
set adjustable parameters to any
specification within the adjustable range
during any testing, including
certification testing, production-line
testing, or in-use testing. General
provisions for adjustable parameters
apply as specified in 40 CFR 1068.50.
(d) Other adjustments. The following
provisions apply for engines with
carburetor jets or needles, and for
engines with any other technology
involving service to adjust air-fuel ratio
that falls within the time and cost
specifications of 40 CFR 1068.50(d)(1):
(1) In your application for
certification, specify the physically
adjustable range of air-fuel ratios you
expect to occur in use. You may specify
it in terms of engine parts (such as the
carburetor jet size and needle
configuration as a function of
atmospheric conditions).
(2) The physically adjustable range
specified in paragraph (d)(1) of this
section must include all air-fuel ratios
between the lean limit and the rich
limit, unless you can show that some
air-fuel ratios will not occur in use.
*
*
*
*
*
(e) Prohibited controls. You may not
design your engines with emission
control devices, systems, or elements of
design that cause or contribute to an
unreasonable risk to public health,
welfare, or safety while operating. For
example, an engine may not emit a
noxious or toxic substance it would
otherwise not emit that contributes to
such an unreasonable risk.
*
*
*
*
*
■ 179. Amend § 1051.205 by revising
paragraph (q) to read as follows:
§ 1051.205 What must I include in my
application?
*
*
*
*
*
(q) Describe all adjustable operating
parameters (see § 1051.115(e)),
including production tolerances. For
any operating parameters that do not
qualify as adjustable parameters,
include a description supporting your
conclusion (see 40 CFR 1068.50(c)).
Include the following in your
description of each adjustable
parameter:
(1) For mechanically controlled
parameters, include the nominal or
recommended setting, the intended
physically adjustable range, and the
limits or stops used to establish
adjustable ranges. Also include
information showing why the limits,
stops, or other means of inhibiting
adjustment are effective in preventing
adjustment of parameters on in-use
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17849
engines to settings outside your
intended physically adjustable ranges.
(2) For electronically controlled
parameters, describe how your vehicles
or engines are designed to prevent
unauthorized adjustments.
*
*
*
*
*
■ 180. Amend § 1051.501 by revising
paragraphs (c)(2), (d)(2)(i) and (d)(3) to
read as follows:
§ 1051.501 What procedures must I use to
test my vehicles or engines?
*
*
*
*
*
(c) * * *
(2) Prior to permeation testing of fuel
line, precondition the fuel line by filling
it with the fuel specified in paragraph
(d)(3) of this section, sealing the
openings, and soaking it for 4 weeks at
(23 ± 5) °C. To measure fuel-line
permeation emissions, use the
equipment and procedures specified in
SAE J30 as described in 40 CFR
1060.810. Use the fuel specified in
paragraph (d)(3) of this section. Perform
daily measurements for 14 days, except
that you may omit up to two daily
measurements in any seven-day period.
Maintain an ambient temperature of (23
± 2) °C throughout the sampling period,
except for intervals up to 30 minutes for
weight measurements.
(d) * * *
(2) * * *
(i) For the preconditioning soak
described in § 1051.515(a)(1) and fuel
slosh durability test described in
§ 1051.515(d)(3), use the fuel specified
in 40 CFR 1065.710(b), or the fuel
specified in 40 CFR 1065.710(c) blended
with 10 percent ethanol by volume. As
an alternative, you may use Fuel CE10,
which is Fuel C as specified in ASTM
D471 (see 40 CFR 1060.810) blended
with 10 percent ethanol by volume.
*
*
*
*
*
(3) Fuel hose permeation. Use the fuel
specified in 40 CFR 1065.710(b), or the
fuel specified in 40 CFR 1065.710(c)
blended with 10 percent ethanol by
volume for permeation testing of fuel
lines. As an alternative, you may use
Fuel CE10, which is Fuel C as specified
in ASTM D471 (see 40 CFR 1060.810)
blended with 10 percent ethanol by
volume.
*
*
*
*
*
■ 181. Amend § 1051.515 by revising
paragraph (a)(1) to read as follows:
§ 1051.515 How do I test my fuel tank for
permeation emissions?
*
*
*
*
*
(a) * * *
(1) Fill the tank with the fuel
specified in § 1051.501(d)(2)(i), seal it,
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and allow it to soak at 28 ± 5 °C for 20
weeks or at (43 ± 5) °C for 10 weeks.
*
*
*
*
*
■ 182. Amend § 1051.740 by revising
paragraph (b)(5) to read as follows:
§ 1051.740 Are there special averaging
provisions for snowmobiles?
*
*
*
*
*
(b) * * *
(5) Credits can also be calculated for
Phase 3 using both sets of standards.
Without regard to the trigger level
values, if your net emission reduction
for the redesignated averaging set
exceeds the requirements of Phase 3 in
§ 1051.103 (using both HC and CO in
the Phase 3 equation in § 1051.103),
then your credits are the difference
between the Phase 3 reduction
requirement of that section and your
calculated value.
■ 183. Amend § 1051.801 by revising
the definition of ‘‘Critical emissionrelated component’’ to read as follows:
§ 1051.801
part?
What definitions apply to this
*
*
*
*
*
Critical emission-related component
has the meaning given in 40 CFR
1068.30.
*
*
*
*
*
■ 184. Revise § 1051.815 to read as
follows:
§ 1051.815 What provisions apply to
confidential information?
The provisions of 40 CFR 1068.10 and
1068.11 apply for information you
submit under this part.
PART 1054—CONTROL OF EMISSIONS
FROM NEW, SMALL NONROAD
SPARK-IGNITION ENGINES AND
EQUIPMENT
185. The authority citation for part
1054 continues to read as follows:
■
Authority: 42 U.S.C. 7401–7671q.
186. Amend § 1054.115 by revising
paragraphs (b) and (d) to read as
follows:
■
§ 1054.115
apply?
What other requirements
jspears on DSK121TN23PROD with PROPOSALS2
*
*
*
*
*
(b) Adjustable parameters. Engines
that have adjustable parameters must
meet all the requirements of this part for
any adjustment in the physically
adjustable range. We may require that
you set adjustable parameters to any
specification within the adjustable range
during any testing, including
certification testing, production-line
testing, or in-use testing. You may ask
us to limit idle-speed or carburetor
adjustments to a smaller range than the
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physically adjustable range if you show
us that the engine will not be adjusted
outside of this smaller range during inuse operation without significantly
degrading engine performance. General
provisions for adjustable parameters
apply as specified in 40 CFR 1068.50.
*
*
*
*
*
(d) Prohibited controls. You may not
design your engines with emission
control devices, systems, or elements of
design that cause or contribute to an
unreasonable risk to public health,
welfare, or safety while operating. For
example, an engine may not emit a
noxious or toxic substance it would
otherwise not emit that contributes to
such an unreasonable risk.
*
*
*
*
*
■ 187. Amend § 1054.205 by revising
paragraph (q) to read as follows:
§ 1054.205 What must I include in my
application?
*
*
*
*
*
(q) Describe all adjustable operating
parameters (see § 1054.115(b)),
including production tolerances. For
any operating parameters that do not
qualify as adjustable parameters,
include a description supporting your
conclusion (see 40 CFR 1068.50(c)).
Include the following in your
description of each adjustable
parameter:
(1) For mechanically controlled
parameters, include the nominal or
recommended setting, the intended
physically adjustable range, and the
limits or stops used to establish
adjustable ranges. Also include
information showing why the limits,
stops, or other means of inhibiting
adjustment are effective in preventing
adjustment of parameters on in-use
engines to settings outside your
intended physically adjustable ranges.
(2) For electronically controlled
parameters, describe how your engines
are designed to prevent unauthorized
adjustments.
*
*
*
*
*
■ 188. Amend § 1054.230 by revising
paragraphs (b)(8) and (9) to read as
follows:
§ 1054.230
families?
How do I select emission
*
*
*
*
*
(b) * * *
(8) Method of control for engine
operation, other than governing. For
example, multi-cylinder engines with
port fuel injection may not be grouped
into an emission family with engines
that have a single throttle-body injector
or carburetor.
(9) The numerical level of the
applicable emission standards. For
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example, an emission family may not
include engines certified to different
family emission limits, though you may
change family emission limits without
recertifying as specified in § 1054.225.
*
*
*
*
*
■ 189. Amend § 1054.505 by revising
paragraphs (a), (b) introductory text,
(b)(2), and (d) to read as follows:
§ 1054.505
How do I test engines?
(a) This section describes how to test
engines under steady-state conditions.
We may also perform other testing as
allowed by the Clean Air Act. Sample
emissions separately for each mode,
then calculate an average emission level
for the whole cycle using the weighting
factors specified for each mode. Control
engine speed as specified in this
section. Use one of the following
methods for confirming torque values
for nonhandheld engines:
(1) Calculate torque-related cycle
statistics and compare with the
established criteria as specified in 40
CFR 1065.514 to confirm that the test is
valid.
(2) Evaluate each mode separately to
validate the duty cycle. All torque
feedback values recorded during nonidle sampling periods must be within ±2
percent of the reference value or within
±0.27 N·m of the reference value,
whichever is greater. Also, the mean
torque value during non-idle sampling
periods must be within ±1 percent of the
reference value or ±0.12 N·m of the
reference value, whichever is greater.
Control torque during idle as specified
in paragraph (c) of this section.
(b) Measure emissions by testing
engines on a dynamometer with the test
procedures for constant-speed engines
in 40 CFR part 1065 while using the
steady-state duty cycles identified in
this paragraph (b) to determine whether
it meets the exhaust emission standards
specified in § 1054.101(a). This
paragraph (b) applies for all engines,
including those not meeting the
definition of ‘‘constant-speed engine’’ in
40 CFR 1065.1001.
*
*
*
*
*
(2) For nonhandheld engines designed
to idle, use the six-mode duty cycle
described in paragraph (b)(1) of
appendix II of this part; use the fivemode duty cycle described in paragraph
(b)(2) of appendix II of this part for
engines that are not designed to idle.
Control engine speed during the fullload operating mode as specified in
paragraph (d) of this section. For all
other modes, control engine speed to
within 5 percent of the nominal speed
specified in paragraph (d) of this section
or let the installed governor (in the
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production configuration) control
engine speed. For all modes except idle,
control torque as needed to meet the
cycle-validation criteria in paragraph (a)
of this section. The governor may be
adjusted before emission sampling to
target the nominal speed identified in
paragraph (d) of this section, but the
installed governor must control engine
speed throughout the emissionsampling period whether the governor is
adjusted or not.
*
*
*
*
*
(d) During full-load operation for
nonhandheld engines, operate the
engine with the following parameters:
(1) Select an engine speed for testing
as follows:
(i) For engines with a governed speed
at full load between 2700 and 4000 rpm,
select appropriate test speeds for the
emission family. If all the engines in the
emission family are used in
intermediate-speed equipment, select a
test speed of 3060 rpm. The test
associated with intermediate-speed
operation is referred to as the A Cycle.
If all the engines in the emission family
are used in rated-speed equipment,
select a test speed of 3600 rpm. The test
associated with rated-speed operation is
referred to as the B Cycle. If an emission
family includes engines used in both
intermediate-speed equipment and
rated-speed equipment, measure
emissions at test speeds of both 3060
and 3600 rpm. In unusual
circumstances, you may ask to use a test
speed different than that specified in
this paragraph (d)(1)(i) if it better
represents in-use operation.
(ii) For engines with a governed speed
below 2700 or above 4000 rpm, ask us
to approve one or more test speeds to
represent those engines using the
provisions for special procedures in 40
CFR 1065.10(c)(2).
*
*
*
*
*
■ 190. Amend § 1054.801 by:
■ a. Revising the definition for ‘‘Critical
emission-related component’’.
■ b. Removing the definition for
‘‘Discrete mode’’.
■ c. Revising the definition for
‘‘Intermediate-speed equipment’’.
■ d. Removing the definition for
‘‘Ramped-modal’’.
■ e. Revising the definitions for ‘‘Ratedspeed equipment’’ and ‘‘Steady-state’’.
The revisions read as follows:
§ 1054.801
part?
What definitions apply to this
*
*
*
*
*
Critical emission-related component
has the meaning given in 40 CFR
1068.30.
*
*
*
*
*
Intermediate-speed equipment
includes all nonhandheld equipment in
which the installed engine’s governed
speed at full load is below 3330 rpm. It
may also include nonhandheld
equipment in which the installed
engine’s governed speed at full load is
as high as 3400 rpm.
*
*
*
*
*
Rated-speed equipment includes all
nonhandheld equipment in which the
installed engine’s governed speed at full
load is at or above 3400 rpm. It may also
include nonhandheld equipment in
which the installed engine’s governed
speed at full load is as low as 3330 rpm.
*
*
*
*
*
Steady-state means relating to
emission tests in which engine speed
and load are held at a finite set of
essentially constant values.
*
*
*
*
*
■ 191. Revise § 1054.815 to read as
follows:
§ 1054.815 What provisions apply to
confidential information?
The provisions of 40 CFR 1068.10 and
1068.11 apply for information you
submit under this part.
■ 192. Redesignate appendix I to part
1054 as appendix A to part 1054 and
amend newly redesignated appendix A
by revising paragraph (b)(3)
introductory text to read as follows:
Appendix A to Part 1054—Summary of
Previous Emission Standards
*
*
*
*
*
(b) * * *
(3) Note that engines subject to Phase 1
standards were not subject to useful life,
deterioration factor, production-line testing,
or in-use testing provisions. In addition,
engines subject to Phase 1 standards and
engines subject to Phase 2 standards were
both not subject to the following provisions:
*
*
*
*
*
193. Redesignate appendix II to part
1054 as appendix B to part 1054 and
revise newly redesignated appendix B to
read as follows:
■
Appendix B to Part 1054—Duty Cycles
for Laboratory Testing
(a) Test handheld engines with the
following steady-state duty cycle:
TABLE 1 TO APPENDIX B—DUTY CYCLE FOR HANDHELD ENGINES
Torque
(percent) b
G3 mode No.
Engine speed a
1 ........................
2 ........................
Rated speed .............................................................................................................................
Warm idle ..................................................................................................................................
100
0
Weighting factors
0.85
0.15
a Test
engines at the specified speeds as described in § 1054.505.
engines at 100 percent torque by setting operator demand to maximum. Control torque during idle at its warm idle speed as described in
40 CFR 1065.510.
b Test
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(b) Test nonhandheld engines with one of
the following steady-state duty cycles:
(1) The following duty cycle applies for
engines designed to idle:
TABLE 2 TO APPENDIX B—DUTY
CYCLE FOR NONHANDHELD ENGINES
WITH IDLE
G2 mode
No. a
1 .............
2 .............
3 .............
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Torque
(percent) b
Weighting factors
100
75
50
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0.20
0.29
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TABLE 2 TO APPENDIX B—DUTY
CYCLE FOR NONHANDHELD ENGINES
WITH IDLE—Continued
G2 mode
No. a
Torque
(percent) b
4 .............
5 .............
6 .............
Weighting factors
25
10
0
0.30
0.07
0.05
a Control engine speed as described in
§ 1054.505. Control engine speed for Mode 6
as described in § 1054.505(c) for idle operation.
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b The percent torque is relative to the value
established for full-load torque, as described in
§ 1054.505.
(2) The following duty cycle applies for
engines that are not designed to idle:
TABLE 3 TO APPENDIX B—DUTY
CYCLE FOR NONHANDHELD ENGINES
WITHOUT IDLE
Mode
No. a
1 .............
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100
Weighting factors
0.09
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alternatively measure fuel line
TABLE 3 TO APPENDIX B—DUTY
CYCLE FOR NONHANDHELD ENGINES permeation emissions using the
equipment and procedures for weightWITHOUT IDLE—Continued
Mode
No. a
2
3
4
5
Torque
(percent) b
.............
.............
.............
.............
Weighting factors
75
50
25
10
0.21
0.31
0.32
0.07
a Control engine speed as described in
§ 1054.505.
b The percent torque is relative to the value
established for full-load torque, as described in
§ 1054.505.
PART 1060—CONTROL OF
EVAPORATIVE EMISSIONS FROM
NEW AND IN-USE NONROAD AND
STATIONARY EQUIPMENT
loss testing specified in SAE J2996
(incorporated by reference in
§ 1060.810). Determine your final
emission result based on the average of
measured values over the 14-day
sampling period. Maintain an ambient
temperature of (23±2) °C throughout the
sampling period, except for intervals up
to 30 minutes for daily weight
measurements.
*
*
*
*
*
■ 196. Amend § 1060.520 by revising
paragraph (b)(1) to read as follows:
§ 1060.520 How do I test fuel tanks for
permeation emissions?
*
194. The authority citation for part
1060 continues to read as follows:
■
Authority: 42 U.S.C. 7401–7671q.
195. Amend § 1060.515 by revising
paragraphs (c) and (d) to read as follows:
■
§ 1060.515 How do I test EPA Nonroad
Fuel Lines and EPA Cold-Weather Fuel
Lines for permeation emissions?
*
*
*
*
*
(c) Except as specified in paragraph
(d) of this section, measure fuel line
permeation emissions using the
equipment and procedures for weightloss testing specified in SAE J30 or SAE
J1527 (incorporated by reference in
§ 1060.810). Start the measurement
procedure within 8 hours after draining
and refilling the fuel line. Perform the
emission test over a sampling period of
14 days. You may omit up to two daily
measurements in any seven-day period.
Determine your final emission result
based on the average of measured values
over the 14-day period. Maintain an
ambient temperature of (23±2) °C
throughout the sampling period, except
for intervals up to 30 minutes for daily
weight measurements.
(d) For fuel lines with a nominal inner
diameter below 5.0 mm, you may
*
*
*
*
(b) * * *
(1) Fill the fuel tank to its nominal
capacity with the fuel specified in
paragraph (e) of this section, seal it, and
allow it to soak at (28±5) °C for at least
20 weeks. Alternatively, the fuel tank
may be soaked for at least 10 weeks at
(43±5) °C. You may count the time of
the preconditioning steps in paragraph
(a) of this section as part of the
preconditioning fuel soak as long as the
ambient temperature remains within the
specified temperature range and the fuel
tank continues to be at least 40 percent
full throughout the test; you may add or
replace fuel as needed to conduct the
specified durability procedures. Void
the test if you determine that the fuel
tank has any kind of leak.
*
*
*
*
*
PART 1065—ENGINE-TESTING
PROCEDURES
197. The authority citation for part
1065 continues to read as follows:
■
Authority: 42 U.S.C. 7401–7671q.
198. Amend § 1065.1 by revising
paragraphs (a)(1) through (5) and (8) to
read as follows:
■
§ 1065.1
Applicability.
(a) * * *
(1) Locomotives we regulate under 40
CFR part 1033.
(2) Heavy-duty highway engines we
regulate under 40 CFR parts 86 and
1036.
(3) Nonroad compression-ignition
engines we regulate under 40 CFR part
1039 and stationary diesel engines that
are certified to the standards in 40 CFR
part 1039 as specified in 40 CFR part 60,
subpart IIII.
(4) Marine compression-ignition
engines we regulate under 40 CFR part
1042.
(5) Marine spark-ignition engines we
regulate under 40 CFR part 1045.
*
*
*
*
*
(8) Small nonroad spark-ignition
engines we regulate under 40 CFR part
1054 and stationary engines that are
certified to the standards in 40 CFR part
1054 as specified in 40 CFR part 60,
subpart JJJJ.
*
*
*
*
*
■ 199. Amend § 1065.5 by revising
paragraphs (a) introductory text and (c)
to read as follows:
§ 1065.5 Overview of this part 1065 and its
relationship to the standard-setting part.
(a) This part specifies procedures that
apply generally to measuring brakespecific emissions from various
categories of engines. See subpart L of
this part for measurement procedures
for testing related to standards other
than brake-specific emission standards.
See the standard-setting part for
directions in applying specific
provisions in this part for a particular
type of engine. Before using this part’s
procedures, read the standard-setting
part to answer at least the following
questions:
*
*
*
*
*
(c) The following table shows how
this part divides testing specifications
into subparts:
TABLE 1 OF § 1065.5—DESCRIPTION OF PART 1065 SUBPARTS
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This subpart
Subpart
Subpart
Subpart
Subpart
Subpart
Subpart
Subpart
Subpart
Subpart
Subpart
Subpart
Describes these specifications or procedures
A ............................................................
B ............................................................
C ............................................................
D ............................................................
E ............................................................
F ............................................................
G ...........................................................
H ............................................................
I .............................................................
J ............................................................
L ............................................................
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Applicability and general provisions.
Equipment for testing.
Measurement instruments for testing.
Calibration and performance verifications for measurement systems.
How to prepare engines for testing, including service accumulation.
How to run an emission test over a predetermined duty cycle.
Test procedure calculations.
Fuels, engine fluids, analytical gases, and other calibration standards.
Special procedures related to oxygenated fuels.
How to test with portable emission measurement systems (PEMS).
How to test for unregulated and special pollutants.
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200. Amend § 1065.10 by revising
paragraph (c)(7)(ii) to read as follows:
■
§ 1065.10
Other procedures.
*
*
*
*
*
(c) * * *
(7) * * *
(ii) Submission. Submit requests in
writing to the EPA Program Officer.
*
*
*
*
*
■ 201. Amend § 1065.12 by revising
paragraph (a) to read as follows:
§ 1065.12 Approval of alternate
procedures.
(a) To get approval for an alternate
procedure under § 1065.10(c), send the
EPA Program Officer an initial written
request describing the alternate
procedure and why you believe it is
equivalent to the specified procedure.
Anyone may request alternate procedure
approval. This means that an individual
engine manufacturer may request to use
an alternate procedure. This also means
that an instrument manufacturer may
request to have an instrument,
equipment, or procedure approved as an
alternate procedure to those specified in
this part. We may approve your request
based on this information alone,
whether or not it includes all the
information specified in this section.
Where we determine that your original
submission does not include enough
information for us to determine that the
alternate procedure is equivalent to the
specified procedure, we may ask you to
submit supplemental information
showing that your alternate procedure is
consistently and reliably at least as
accurate and repeatable as the specified
procedure.
*
*
*
*
*
■ 202. Amend § 1065.140 by revising
paragraph (b)(2) introductory text, (c)(2)
and (6), and (e)(4) to read as follows:
§ 1065.140 Dilution for gaseous and PM
constituents.
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*
*
*
*
*
(b) * * *
(2) Measure these background
concentrations the same way you
measure diluted exhaust constituents, or
measure them in a way that does not
affect your ability to demonstrate
compliance with the applicable
standards in this chapter. For example,
you may use the following
simplifications for background
sampling:
*
*
*
*
*
(c) * * *
(2) Pressure control. Maintain static
pressure at the location where raw
exhaust is introduced into the tunnel
within ±1.2 kPa of atmospheric
pressure. You may use a booster blower
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to control this pressure. If you test using
more careful pressure control and you
show by engineering analysis or by test
data that you require this level of
control to demonstrate compliance at
the applicable standards in this chapter,
we will maintain the same level of static
pressure control when we test.
*
*
*
*
*
(6) Aqueous condensation. You must
address aqueous condensation in the
CVS as described in this paragraph
(c)(6). You may meet these requirements
by preventing or limiting aqueous
condensation in the CVS from the
exhaust inlet to the last emission sample
probe. See paragraph (c)(6)(2)(B) of this
section for provisions related to the CVS
between the last emission sample probe
and the CVS flow meter. You may heat
and/or insulate the dilution tunnel
walls, as well as the bulk stream tubing
downstream of the tunnel to prevent or
limit aqueous condensation. Where we
allow aqueous condensation to occur,
use good engineering judgment to
ensure that the condensation does not
affect your ability to demonstrate that
your engines comply with the
applicable standards in this chapter (see
§ 1065.10(a)).
*
*
*
*
*
(e) * * *
(4) Control sample temperature to a
(47±5) °C tolerance, as measured
anywhere within 20 cm upstream or
downstream of the PM storage media
(such as a filter). You may instead
measure sample temperature up to 30
cm upstream of the filter or other PM
storage media if it is housed within a
chamber with temperature controlled to
stay within the specified temperature
range. Measure sample temperature
with a bare-wire junction thermocouple
with wires that are (0.500 ±0.025) mm
diameter, or with another suitable
instrument that has equivalent
performance.
■ 203. Amend § 1065.170 by revising
paragraphs (a)(1) and (c)(1)(ii) and (iii)
to read as follows:
§ 1065.170 Batch sampling for gaseous
and PM constituents.
*
*
*
*
*
(a) * * *
(1) Verify proportional sampling after
an emission test as described in
§ 1065.545. You must exclude from the
proportional sampling verification any
portion of the test where you are not
sampling emissions because the engine
is turned off and the batch samplers are
not sampling, accounting for exhaust
transport delay in the sampling system.
Use good engineering judgment to select
storage media that will not significantly
change measured emission levels (either
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up or down). For example, do not use
sample bags for storing emissions if the
bags are permeable with respect to
emissions or if they off gas emissions to
the extent that it affects your ability to
demonstrate compliance with the
applicable gaseous emission standards
in this chapter. As another example, do
not use PM filters that irreversibly
absorb or adsorb gases to the extent that
it affects your ability to demonstrate
compliance with the applicable PM
emission standards in this chapter.
*
*
*
*
*
(c) * * *
(1) * * *
(ii) The filter must be circular, with an
overall diameter of (46.50±0.6) mm and
an exposed diameter of at least 38 mm.
See the cassette specifications in
paragraph (c)(1)(vii) of this section.
(iii) We highly recommend that you
use a pure PTFE filter material that does
not have any flow-through support
bonded to the back and has an overall
thickness of (40±20) mm. An inert
polymer ring may be bonded to the
periphery of the filter material for
support and for sealing between the
filter cassette parts. We consider
Polymethylpentene (PMP) and PTFE
inert materials for a support ring, but
other inert materials may be used. See
the cassette specifications in paragraph
(c)(1)(vii) of this section. We allow the
use of PTFE-coated glass fiber filter
material, as long as this filter media
selection does not affect your ability to
demonstrate compliance with the
applicable standards in this chapter,
which we base on a pure PTFE filter
material. Note that we will use pure
PTFE filter material for compliance
testing, and we may require you to use
pure PTFE filter material for any
compliance testing we require, such as
for selective enforcement audits.
*
*
*
*
*
§ 1065.190
[Amended]
204. Amend § 1065.190 by removing
paragraphs (g)(5) and (6).
■ 205. Amend § 1065.210 by revising
paragraph (a) to read as follows:
■
§ 1065.210
Work input and output sensors.
(a) Application. Use instruments as
specified in this section to measure
work inputs and outputs during engine
operation. We recommend that you use
sensors, transducers, and meters that
meet the specifications in Table 1 of
§ 1065.205. Note that your overall
systems for measuring work inputs and
outputs must meet the linearity
verifications in § 1065.307. We
recommend that you measure work
inputs and outputs where they cross the
system boundary as shown in Figure 1
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of § 1065.210. The system boundary is
different for air-cooled engines than for
liquid-cooled engines. If you choose to
measure work before or after a work
conversion, relative to the system
boundary, use good engineering
judgment to estimate any workconversion losses in a way that avoids
overestimation of total work. For
example, if it is impractical to
instrument the shaft of an exhaust
turbine generating electrical work, you
may decide to measure its converted
electrical work. As another example,
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you may decide to measure the tractive
(i.e., electrical output) power of a
locomotive, rather than the brake power
of the locomotive engine. In these cases,
divide the electrical work by accurate
values of electrical generator efficiency
(h<1), or assume an efficiency of 1
(h=1), which would over-estimate brakespecific emissions. For the example of
using locomotive tractive power with a
generator efficiency of 1 (h=1), this
means using the tractive power as the
brake power in emission calculations.
Do not underestimate any work
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conversion efficiencies for any
components outside the system
boundary that do not return work into
the system boundary. And do not
overestimate any work conversion
efficiencies for components outside the
system boundary that do return work
into the system boundary. In all cases,
ensure that you are able to accurately
demonstrate compliance with the
applicable standards in this chapter.
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*
*
*
*
*
■ 206. Add § 1065.274 to subpart C to
read as follows:
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§ 1065.274
analyzer.
Zirconium dioxide (ZrO2) NOX
(a) Application. You may use a
zirconia oxide (ZrO2) analyzer to
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measure NOX in raw exhaust for fieldtesting engines.
(b) Component requirements. We
recommend that you use a ZrO2
analyzer that meets the specifications in
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Table 1 of § 1065.205. Note that your
ZrO2-based system must meet the
linearity verification in § 1065.307.
(c) Species measured. The ZrO2-based
system must be able to measure and
report NO and NO2 together as NOX. If
the ZrO2-based system cannot measure
all of the NO2, you may develop and
apply correction factors based on good
engineering judgment to account for this
deficiency.
(d) Interference. You must account for
NH3 interference with the NOX
measurement.
■ 207. Amend § 1065.284 by revising
the section heading to read as follows:
§ 1065.284 Zirconium dioxide (ZrO2) airfuel ratio and O2 analyzer.
*
*
*
*
*
208. Add § 1065.298 to subpart C to
read as follows:
■
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§ 1065.298 Correcting real-time PM
measurement based on gravimetric PM
filter measurement for field-testing analysis.
(a) Application. You may quantify net
PM on a sample medium for field
testing with a continuous PM
measurement with correction based on
gravimetric PM filter measurement.
(b) Measurement principles.
Photoacoustic or electrical aerosol
instruments used in field-testing
typically under-report PM emissions.
Apply the verifications and corrections
described in this section to meet
accuracy requirements.
(c) Component requirements. (1)
Gravimetric PM measurement must
meet the laboratory measurement
requirements of this part 1065, noting
that there are specific exceptions to
some laboratory requirements and
specification for field testing given in
§ 1065.905(d)(2). In addition to those
exceptions, field testing does not require
you to verify proportional flow control
as specified in § 1065.545. Note also that
the linearity requirements of § 1065.307
apply only as specified in this section.
(2) Check the calibration and linearity
of the photoacoustic and electrical
aerosol instruments according to the
instrument manufacturer’s instructions
and the following recommendations:
(i) For photoacoustic instruments we
recommend one of the following:
(A) Use a reference elemental carbonbased PM source to calibrate the
instrument Verify the photoacoustic
instrument by comparing results either
to a gravimetric PM measurement
collected on the filter or to an elemental
carbon analysis of collected PM.
(B) Use a light absorber that has a
known amount of laser light absorption
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to periodically verify the instrument’s
calibration factor. Place the light
absorber in the path of the laser beam.
This verification checks the integrity of
the microphone sensitivity, the power of
the laser diode, and the performance of
the analog-to-digital converter.
(C) Verify that you meet the linearity
requirements in Table 1 of § 1065.307 by
generating a maximum reference PM
mass concentration (verified
gravimetrically) and then using partialflow sampling to dilute to various
evenly distributed concentrations.
(ii) For electrical aerosol instruments
we recommend one of the following:
(A) Use reference monodisperse or
polydisperse PM-like particles with a
mobility diameter or count median
diameter greater than 45 nm. Use an
electrometer or condensation particle
counter that has a d50 at or below 10
nm to verify the reference values.
(B) Verify that you meet the linearity
requirements in Table 1 of § 1065.307
using a maximum reference particle
concentration, a zero-reference
concentration, and at least two other
evenly distributed points. Use partialflow dilution to create the additional
reference PM concentrations. The
difference between measured values
from the electrical aerosol and reference
instruments at each point must be no
greater than 15% of the mean value
from the two measurements at that
point.
(d) Loss correction. You may use PM
loss corrections to account for PM loss
in the sample handling system.
(e) Correction. Develop a
multiplicative correction factor to
ensure that total PM measured by
photoacoustic or electrical aerosol
instruments equate to the gravimetric
filter-based total PM measurement.
Calculate the correction factor by
dividing the mass of PM captured on the
gravimetric filter by the quantity
represented by the total concentration of
PM measured by the instrument
multiplied by the time over the test
interval multiplied by the gravimetric
filter sample flow rate.
■ 209. Amend § 1065.301 by revising
paragraph (d) to read as follows:
§ 1065.301 Overview and general
provisions.
*
*
*
*
*
(d) Use NIST-traceable standards to
the tolerances we specify for
calibrations and verifications. Where we
specify the need to use NIST-traceable
standards, you may alternatively use
international standards recognized by
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the CIPM Mutual Recognition
Arrangement that are not NISTtraceable.
■ 210. Amend § 1065.305 by revising
paragraph (d)(10)(ii) to read as follows:
§ 1065.305 Verifications for accuracy,
repeatability, and noise.
*
*
*
*
*
(d) * * *
(10) * * *
(ii) The measurement deficiency does
not adversely affect your ability to
demonstrate compliance with the
applicable standards in this chapter.
■ 211. Amend § 1065.307 by revising
paragraphs (b), (d) introductory text,
and (f) to read as follows:
§ 1065.307
Linearity verification.
*
*
*
*
*
(b) Performance requirements. If a
measurement system does not meet the
applicable linearity criteria referenced
in Table 1 of this section, correct the
deficiency by re-calibrating, servicing,
or replacing components as needed.
Repeat the linearity verification after
correcting the deficiency to ensure that
the measurement system meets the
linearity criteria. Before you may use a
measurement system that does not meet
linearity criteria, you must demonstrate
to us that the deficiency does not
adversely affect your ability to
demonstrate compliance with the
applicable standards in this chapter.
*
*
*
*
*
(d) Reference signals. This paragraph
(d) describes recommended methods for
generating reference values for the
linearity-verification protocol in
paragraph (c) of this section. Use
reference values that simulate actual
values, or introduce an actual value and
measure it with a referencemeasurement system. In the latter case,
the reference value is the value reported
by the reference-measurement system.
Reference values and referencemeasurement systems must be NISTtraceable. We recommend using
calibration reference quantities that are
NIST-traceable within ±0.5%
uncertainty, if not specified elsewhere
in this part 1065. Use the following
recommended methods to generate
reference values or use good engineering
judgment to select a different reference:
*
*
*
*
*
(f) Performance criteria for
measurement systems. Table 1 follows:
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212. Amend § 1065.308 by revising
paragraph (e)(3) to read as follows:
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■
§ 1065.308 Continuous gas analyzer
system-response and updating-recording
verification—for gas analyzers not
continuously compensated for other gas
species.
*
*
*
*
*
(e) * * *
(3) If a measurement system fails the
criteria in paragraphs (e)(1) and (2) of
this section, you may use the
measurement system only if the
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deficiency does not adversely affect
your ability to show compliance with
the applicable standards in this chapter.
*
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*
*
■ 213. Amend § 1065.309 by revising
paragraph (e)(3) to read as follows:
§ 1065.309 Continuous gas analyzer
system-response and updating-recording
verification—for gas analyzers continuously
compensated for other gas species.
*
*
*
*
*
(e) * * *
(3) If a measurement system fails the
criteria in paragraphs (e)(1) and (2) of
this section, you may use the
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measurement system only if the
deficiency does not adversely affect
your ability to show compliance with
the applicable standards in this chapter.
*
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*
■ 214. Amend § 1065.315 by revising
paragraphs (a)(1) through (3) and (b) to
read as follows:
§ 1065.315 Pressure, temperature, and
dewpoint calibration.
(a) * * *
(1) Pressure. We recommend
temperature-compensated, digitalpneumatic, or deadweight pressure
calibrators, with data-logging
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capabilities to minimize transcription
errors. We recommend using calibration
reference quantities that are NISTtraceable within ±0.5% uncertainty.
(2) Temperature. We recommend
digital dry-block or stirred-liquid
temperature calibrators, with data
logging capabilities to minimize
transcription errors. We recommend
using calibration reference quantities
that are NIST-traceable within ±0.5%
uncertainty. You may perform linearity
verification for temperature
measurement systems with
thermocouples, RTDs, and thermistors
by removing the sensor from the system
and using a simulator in its place. Use
a NIST-traceable simulator that is
independently calibrated and, as
appropriate, cold-junction compensated.
The simulator uncertainty scaled to
absolute temperature must be less than
0.5% of Tmax. If you use this option, you
must use sensors that the supplier states
are accurate to better than 0.5% of Tmax
compared with their standard
calibration curve.
(3) Dewpoint. We recommend a
minimum of three different
temperature-equilibrated and
temperature-monitored calibration salt
solutions in containers that seal
completely around the dewpoint sensor.
We recommend using calibration
reference quantities that are NISTtraceable within ±0.5% uncertainty.
(b) You may remove system
components for off-site calibration. We
recommend specifying calibration
reference quantities that are NISTtraceable within ±0.5% uncertainty.
■ 215. Amend § 1065.320 by revising
paragraph (c) to read as follows:
§ 1065.320
Fuel-flow calibration.
*
*
*
*
*
(c) You may remove system
components for off-site calibration.
When installing a flow meter with an
off-site calibration, we recommend that
you consider the effects of the tubing
configuration upstream and downstream
of the flow meter. We recommend
specifying calibration reference
quantities that are NIST-traceable
within ±0.5% uncertainty.
■ 216. Amend § 1065.325 by revising
paragraphs (a) and (b) to read as follows:
jspears on DSK121TN23PROD with PROPOSALS2
§ 1065.325
Intake-flow calibration.
(a) Calibrate intake-air flow meters
upon initial installation. Follow the
instrument manufacturer’s instructions
and use good engineering judgment to
repeat the calibration. We recommend
using a calibration subsonic venturi,
ultrasonic flow meter or laminar flow
element. We recommend using
calibration reference quantities that are
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NIST-traceable within ±0.5%
uncertainty.
(b) You may remove system
components for off-site calibration.
When installing a flow meter with an
off-site calibration, we recommend that
you consider the effects of the tubing
configuration upstream and downstream
of the flow meter. We recommend
specifying calibration reference
quantities that are NIST-traceable
within ±0.5% uncertainty.
*
*
*
*
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■ 217. Amend § 1065.330 by revising
paragraphs (a) and (b) to read as follows:
§ 1065.330
Exhaust-flow calibration.
(a) Calibrate exhaust-flow meters
upon initial installation. Follow the
instrument manufacturer’s instructions
and use good engineering judgment to
repeat the calibration. We recommend
that you use a calibration subsonic
venturi or ultrasonic flow meter and
simulate exhaust temperatures by
incorporating a heat exchanger between
the calibration meter and the exhaustflow meter. If you can demonstrate that
the flow meter to be calibrated is
insensitive to exhaust temperatures, you
may use other reference meters such as
laminar flow elements, which are not
commonly designed to withstand
typical raw exhaust temperatures. We
recommend using calibration reference
quantities that are NIST-traceable
within ±0.5% uncertainty.
(b) You may remove system
components for off-site calibration.
When installing a flow meter with an
off-site calibration, we recommend that
you consider the effects of the tubing
configuration upstream and downstream
of the flow meter. We recommend
specifying calibration reference
quantities that are NIST-traceable
within ±0.5% uncertainty.
*
*
*
*
*
■ 218. Amend § 1065.345 by revising
paragraph (d) to read as follows:
§ 1065.345
Vacuum-side leak verification.
*
*
*
*
*
(d) Dilution-of-span-gas leak test. You
may use any gas analyzer for this test.
If you use a FID for this test, correct for
any HC contamination in the sampling
system according to § 1065.660. If you
use an O2 analyzer described in
§ 1065.280 for this test, you may use
purified N2 to detect a leak. To avoid
misleading results from this test, we
recommend using only analyzers that
have a repeatability of 0.5% or better at
the reference gas concentration used for
this test. Perform a vacuum-side leak
test as follows:
(1) Prepare a gas analyzer as you
would for emission testing.
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(2) Supply reference gas to the
analyzer span port and record the
measured value.
(3) Route overflow reference gas to the
inlet of the sample probe or at a tee
fitting in the transfer line near the exit
of the probe. You may use a valve
upstream of the overflow fitting to
prevent overflow of reference gas out of
the inlet of the probe, but you must then
provide an overflow vent in the
overflow supply line.
(4) Verify that the measured overflow
reference gas concentration is within
±0.5% of the concentration measured in
paragraph (d)(2) of this section. A
measured value lower than expected
indicates a leak, but a value higher than
expected may indicate a problem with
the reference gas or the analyzer itself.
A measured value higher than expected
does not indicate a leak.
*
*
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*
*
■ 219. Amend § 1065.350 by revising
paragraph (e)(1) to read as follows:
§ 1065.350 H2O interference verification
for CO2 NDIR analyzers.
*
*
*
*
*
(e) * * *
(1) You may omit this verification if
you can show by engineering analysis
that for your CO2 sampling system and
your emission-calculation procedures,
the H2O interference for your CO2 NDIR
analyzer always affects your brakespecific emission results within ±0.5%
of each of the applicable standards in
this chapter. This specification also
applies for vehicle testing, except that it
relates to emission results in g/mile or
g/kilometer.
*
*
*
*
*
■ 220. Amend § 1065.405 by revising
paragraph (a) to read as follows:
§ 1065.405 Test engine preparation and
maintenance.
*
*
*
*
*
(a) If you are testing an emission-data
engine for certification, make sure it is
built to represent production engines,
consistent with paragraph (f) of this
section.
(1) This includes governors that you
normally install on production engines.
Production engines should also be
tested with their installed governors. If
your engine is equipped with multiple
user-selectable governor types and if the
governor does not manipulate the
emission control system (i.e., the
governor only modulates an ‘‘operator
demand’’ signal such as commanded
fuel rate, torque, or power), choose the
governor type that allows the test cell to
most accurately follow the duty cycle. If
the governor manipulates the emission
control system, treat it as an adjustable
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parameter. If you do not install
governors on production engines,
simulate a governor that is
representative of a governor that others
will install on your production engines.
(2) In certain circumstances, you may
incorporate test cell components to
simulate an in-use configuration,
consistent with good engineering
judgment. For example, §§ 1065.122 and
1065.125 allow the use of test cell
components to represent engine cooling
and intake air systems.
(3) The provisions in § 1065.110(e)
also apply to emission-data engines for
certification.
(4) For engines using SCR, use any
size DEF tank and fuel tank. We may
require you to give us a production-type
DEF tank, including any associated
sensors, for our testing.
*
*
*
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*
■ 221. Amend § 1065.410 by revising
paragraph (c) to read as follows:
§ 1065.410 Maintenance limits for
stabilized test engines.
*
*
*
*
*
(c) If you inspect an engine, keep a
record of the inspection and update
your application for certification to
document any changes that result. You
may use any kind of equipment,
instrument, or tool that is available at
dealerships and other service outlets to
identify malfunctioning components or
perform maintenance. You may inspect
using electronic tools to monitor engine
performance, but only if the information
is readable without specialized
equipment.
*
*
*
*
*
■ 222. Amend § 1065.501 by revising
paragraph (a) introductory text to read
as follows:
jspears on DSK121TN23PROD with PROPOSALS2
§ 1065.501
Overview.
(a) Use the procedures detailed in this
subpart to measure engine emissions
over a specified duty cycle. Refer to
subpart J of this part for field test
procedures that describe how to
measure emissions during in-use engine
operation. Refer to subpart L of this part
for measurement procedures for testing
related to standards other than brakespecific emission standards. This
section describes how to—
*
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*
■ 223. Amend § 1065.510 by revising
paragraphs (a) introductory text, (b)
introductory text, (b)(4) through (6),
(c)(2), and (g)(2)(i) to read as follows:
§ 1065.510
Engine mapping.
(a) Applicability, scope, and
frequency. An engine map is a data set
that consists of a series of paired data
points that represent the maximum
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brake torque versus engine speed,
measured at the engine’s primary output
shaft. Map your engine if the standardsetting part requires engine mapping to
generate a duty cycle for your engine
configuration. Map your engine while it
is connected to a dynamometer or other
device that can absorb work output from
the engine’s primary output shaft
according to § 1065.110. Configure any
auxiliary work inputs and outputs such
as hybrid, turbo-compounding, or
thermoelectric systems to represent
their in-use configurations, and use the
same configuration for emission testing.
See Figure 1 of § 1065.210. This may
involve configuring initial states of
charge and rates and times of auxiliarywork inputs and outputs. We
recommend that you contact the EPA
Program Officer before testing to
determine how you should configure
any auxiliary-work inputs and outputs.
If your engine has an auxiliary emission
control device to reduce torque output
that may activate during engine
mapping, turn it off before mapping.
Use the most recent engine map to
transform a normalized duty cycle from
the standard-setting part to a reference
duty cycle specific to your engine.
Normalized duty cycles are specified in
the standard-setting part. You may
update an engine map at any time by
repeating the engine-mapping
procedure. You must map or re-map an
engine before a test if any of the
following apply:
*
*
*
*
*
(b) Mapping variable-speed engines.
Map variable-speed engines using the
procedure in this paragraph (b). Note
that under § 1065.10(c) we may allow or
require you to use ‘‘other procedures’’ if
the specified procedure results in
unrepresentative testing or if your
engine cannot be tested using the
specified procedure. If the engine has a
user-adjustable idle speed setpoint, you
may set it to its minimum adjustable
value for this mapping procedure and
the resulting map may be used for any
test, regardless of where it is set for
running each test.
*
*
*
*
*
(4) Operate the engine at the
minimum mapped speed. A minimum
mapped speed equal to (95±1)% of its
warm idle speed determined in
paragraph (b)(3) of this section may be
used for any engine or test. A higher
minimum mapped speed may be used if
all the duty cycles that the engine is
subject to have a minimum reference
speed higher than the warm idle speed
determined in paragraph (b)(3) of this
section. In this case you may use a
minimum mapped speed equal to
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(95±1)% of the lowest minimum
reference speed in all the duty cycles
the engine is subject to. Set operator
demand to maximum and control
engine speed at this minimum mapped
speed for at least 15 seconds. Set
operator demand to maximum and
control engine speed at (95±1)% of its
warm idle speed determined in
paragraph (b)(3)(i) of this section for at
least 15 seconds.
(5) Perform a continuous or discrete
engine map as described in paragraphs
(b)(5)(i) or (ii) of this section. A
continuous engine map may be used for
any engine. A discrete engine map may
be used for engines subject only to
steady-state duty cycles. Use linear
interpolation between the series of
points generated by either of these maps
to determine intermediate torque values.
Use the series of points generated by
either of these maps to generate the
power map as described in paragraph (e)
of this section.
(i) For continuous engine mapping,
begin recording mean feedback speed
and torque at 1 Hz or more frequently
and increase speed at a constant rate
such that it takes (4 to 6) min to sweep
from the minimum mapped speed
described in paragraphs (b)(4) of this
section to the check point speed
described in paragraph (b)(5)(iii) of this
section. Use good engineering judgment
to determine when to stop recording
data to ensure that the sweep is
complete. In most cases, this means that
you can stop the sweep at any point
after the power falls to 50% of the
maximum value.
(ii) For discrete engine mapping,
select at least 20 evenly spaced
setpoints from the minimum mapped
speed described in paragraph (b)(4) of
this section to the check point speed
described in paragraph (b)(5)(iii) of this
section. At each setpoint, stabilize speed
and allow torque to stabilize. We
recommend that you stabilize an engine
for at least 15 seconds at each setpoint
and record the mean feedback speed
and torque of the last (4 to 6) seconds.
Record the mean speed and torque at
each setpoint.
(iii) The check point speed of the map
is the highest speed above maximum
power at which 50% of maximum
power occurs. If this speed is unsafe or
unachievable (e.g., for ungoverned
engines or engines that do not operate
at that point), use good engineering
judgment to map up to the maximum
safe speed or maximum achievable
speed. For discrete mapping, if the
engine cannot be mapped to the check
point speed, make sure the map
includes at least 20 points from 95% of
warm idle to the maximum mapped
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speed. For continuous mapping, if the
engine cannot be mapped to the check
point speed, verify that the sweep time
from 95% of warm idle to the maximum
mapped speed is (4 to 6) min.
(iv) Note that under § 1065.10(c)(1) we
may allow you to disregard portions of
the map when selecting maximum test
speed if the specified procedure would
result in a duty cycle that does not
represent in-use operation.
(6) Determine warm high-idle speed
for engines with a high-speed governor.
You may skip this if the engine is not
subject to transient testing with a duty
cycle that includes reference speed
values above 100%. You may use a
manufacturer-declared warm high-idle
speed if the engine is electronically
governed. For engines with a high-speed
governor that regulates speed by
disabling and enabling fuel or ignition
at two manufacturer-specified speeds,
declare the middle of this specified
speed range as the warm high-idle
speed. You may alternatively measure
warm high-idle speed using the
following procedure:
(i) Run an operating point targeting
zero torque.
(A) Set operator demand to maximum
and use the dynamometer to target zero
torque on the engine’s primary output
shaft.
(B) Wait for the engine governor and
dynamometer to stabilize. We
recommend that you stabilize for at least
15 seconds.
(C) Record 1 Hz means of the feedback
speed and torque for at least 30 seconds.
You may record means at a higher
frequency as long as there are no gaps
in the recorded data. For engines with
a high-speed governor that regulates
speed by disabling and enabling fuel or
ignition, you may need to extend this
stabilization period to include at least
one disabling event at the higher speed
and one enabling event at the lower
speed.
(D) Determine if the feedback speed is
stable over the recording period. The
feedback speed is considered stable if
all the recorded 1 Hz means are within
±2% of the mean feedback speed over
the recording period. If the feedback
speed is not stable because of the
dynamometer, void the results and
repeat measurements after making any
necessary corrections. You may void
and repeat the entire map sequence, or
you may void and replace only the
results for establishing warm high-idle
speed; use good engineering judgment
to warm-up the engine before repeating
measurements.
(E) If the feedback speed is stable, use
the mean feedback speed over the
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recording period as the measured speed
for this operating point.
(F) If the feedback speed is not stable
because of the engine, determine the
mean as the value representing the
midpoint between the observed
maximum and minimum recorded
feedback speed.
(G) If the mean feedback torque over
the recording period is within (0±1)% of
Tmaxmapped, use the measured speed for
this operating point as the warm highidle speed. Otherwise, continue testing
as described in paragraph (b)(6)(ii) of
this section.
(ii) Run a second operating point
targeting a positive torque. Follow the
same procedure in paragraphs
(b)(6)(i)(A) through (F) of this section,
except that the dynamometer is set to
target a torque equal to the mean
feedback torque over the recording
period from the previous operating
point plus 20% of Tmax mapped.
(iii) Use the mean feedback speed and
torque values from paragraphs (b)(6)(i)
and (ii) of this section to determine the
warm high-idle speed. If the two
recorded speed values are the same, use
that value as the warm high-idle-speed.
Otherwise, use a linear equation passing
through these two speed-torque points
and extrapolate to solve for the speed at
zero torque and use this speed intercept
value as the warm high-idle speed.
(iv) You may use a manufacturerdeclared Tmax instead of the measured
Tmax mapped. If you do this, you may also
measure the warm high-idle speed as
described in this paragraph (b)(6) before
running the operating point and speed
sweeps specified in paragraphs (b)(4)
and (5) of this section.
*
*
*
*
*
(c) * * *
(2) Map the amount of negative torque
required to motor the engine by
repeating paragraph (b) of this section
with minimum operator demand, as
applicable. You may start the negative
torque map at either the minimum or
maximum speed from paragraph (b) of
this section.
*
*
*
*
*
(g) * * *
(2) * * *
(i) Perform an engine map by using a
series of continuous sweeps to cover the
engine’s full range of operating speeds.
Prepare the engine for hybrid-active
mapping by ensuring that the RESS state
of charge is representative of normal
operation. Perform the sweep as
specified in paragraph (b)(5)(i) of this
section, but stop the sweep to charge the
RESS when the power measured from
the RESS drops below the expected
maximum power from the RESS by
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more than 2% of total system power
(including engine and RESS power).
Unless good engineering judgment
indicates otherwise, assume that the
expected maximum power from the
RESS is equal to the measured RESS
power at the start of the sweep segment.
For example, if the 3-second rolling
average of total engine-RESS power is
200 kW and the power from the RESS
at the beginning of the sweep segment
is 50 kW, once the power from the RESS
reaches 46 kW, stop the sweep to charge
the RESS. Note that this assumption is
not valid where the hybrid motor is
torque-limited. Calculate total system
power as a 3-second rolling average of
instantaneous total system power. After
each charging event, stabilize the engine
for 15 seconds at the speed at which you
ended the previous segment with
operator demand set to maximum before
continuing the sweep from that speed.
Repeat the cycle of charging, mapping,
and recharging until you have
completed the engine map. You may
shut down the system or include other
operation between segments to be
consistent with the intent of this
paragraph (g)(2)(i). For example, for
systems in which continuous charging
and discharging can overheat batteries
to an extent that affects performance,
you may operate the engine at zero
power from the RESS for enough time
after the system is recharged to allow
the batteries to cool. Use good
engineering judgment to smooth the
torque curve to eliminate
discontinuities between map intervals.
*
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■ 224. Amend § 1065.512 by revising
paragraph (b)(1) to read as follows:
§ 1065.512
Duty cycle generation.
*
*
*
*
*
(b) * * *
(1) Engine speed for variable-speed
engines. For variable-speed engines,
normalized speed may be expressed as
a percentage between warm idle speed,
fnidle, and maximum test speed, fntest, or
speed may be expressed by referring to
a defined speed by name, such as
‘‘warm idle,’’ ‘‘intermediate speed,’’ or
‘‘A,’’ ‘‘B,’’ or ‘‘C’’ speed. Section
1065.610 describes how to transform
these normalized values into a sequence
of reference speeds, fnref. Running duty
cycles with negative or small
normalized speed values near warm idle
speed may cause low-speed idle
governors to activate and the engine
torque to exceed the reference torque
even though the operator demand is at
a minimum. In such cases, we
recommend controlling the
dynamometer so it gives priority to
follow the reference torque instead of
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the reference speed and let the engine
govern the speed. Note that the cyclevalidation criteria in § 1065.514 allow
an engine to govern itself. This
allowance permits you to test engines
with enhanced-idle devices and to
simulate the effects of transmissions
such as automatic transmissions. For
example, an enhanced-idle device might
be an idle speed value that is normally
commanded only under cold-start
conditions to quickly warm up the
engine and aftertreatment devices. In
this case, negative and very low
normalized speeds will generate
reference speeds below this higher
enhanced-idle speed. You may do either
of the following when using enhancedidle devices:
(i) Control the dynamometer so it
gives priority to follow the reference
torque, controlling the operator demand
so it gives priority to follow reference
speed and let the engine govern the
speed when the operator demand is at
minimum.
(ii) While running an engine where
the ECM broadcasts an enhanced-idle
speed that is above the denormalized
speed, use the broadcast speed as the
reference speed. Use these new
reference points for duty-cycle
validation. This does not affect how you
determine denormalized reference
torque in paragraph (b)(2) of this
section.
(iii) If an ECM broadcast signal is not
available, perform one or more practice
cycles to determine the enhanced-idle
speed as a function of cycle time.
Generate the reference cycle as you
normally would but replace any
17861
reference speed that is lower than the
enhanced-idle speed with the enhancedidle speed. This does not affect how you
determine denormalized reference
torque in paragraph (b)(2) of this
section.
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*
■ 225. Amend § 1065.514 by revising
paragraph (d) to read as follows
§ 1065.514 Cycle-validation criteria for
operation over specified duty cycles.
*
*
*
*
*
(d) Omitting additional points.
Besides engine cranking, you may omit
additional points from cycle-validation
statistics as described in the following
table:
TABLE 1 OF § 1065.514—PERMISSIBLE CRITERIA FOR OMITTING POINTS FROM DUTY-CYCLE REGRESSION STATISTICS
When operator demand is at its
. . .
you may omit . . .
if . . .
For reference duty cycles that are specified in terms of speed and torque (fnref, Tref)
minimum ..........................................
minimum ..........................................
power and torque ..........................
power and speed ...........................
minimum ..........................................
minimum ..........................................
power and speed ...........................
power and either torque or speed
maximum .........................................
power and either torque or speed
Tref <0% (motoring).
fnref = 0% (idle speed) and Tref = 0% (idle torque) and Tref¥(2% ·
Tmax mapped) < T < Tref + (2% · Tmax mapped).
fnref < enhanced-idle speed a and Tref > 0%.
fn > fnref or T > Tref but not if fn > (fnref · 102%) and T Tref + (2% ·
Tmax mapped).
fn < fnref or T < Tref but not if fn < (fnref · 98%) and T < Tref¥(2% ·
Tmax mapped).
For reference duty cycles that are specified in terms of speed and power (fnref, Pref)
minimum ..........................................
minimum ..........................................
power and torque ..........................
power and speed ...........................
minimum ..........................................
power and either torque or speed
maximum .........................................
power and either torque or speed
a Enhanced-idle
speed determined from ECM broadcast or practice cycle.
*
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*
*
226. Amend § 1065.545 by revising
paragraphs (a) and (b) introductory text
to read as follows:
■
§ 1065.545 Verification of proportional flow
control for batch sampling.
jspears on DSK121TN23PROD with PROPOSALS2
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(a) For any pair of sample and total
flow rates, use continuous recorded data
or 1 Hz means. Total flow rate means
the raw exhaust flow rate for raw
exhaust sampling and the dilute exhaust
flow rate for CVS sampling. For each
test interval, determine the standard
error of the estimate, SEE, of the sample
flow rate versus the total flow rate as
described in § 1065.602, forcing the
intercept to zero. Determine the mean
sample flow rate over each test interval
as described in § 1065.602. For each test
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Pref < 0% (motoring).
fnref = 0% (idle speed) and Pref = 0% (idle power) and Pref¥(2% ·
Pmax mapped) < P < Pref + (2% · Pmax mapped).
fn > fnref or P > Pref but not if fn > (fnref · 102%) and P > Pref + (2% ·
Pmax mapped).
fn < fnref or P < Pref but not if fn < (fnref · 98%) and P < Pref¥(2% ·
Pmax mapped).
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interval, demonstrate that SEE is at or
below 3.5% of the mean sample flow
rate.
(b) For any pair of sample and total
flow rates, use continuous recorded data
or 1 Hz means. Total flow rate means
the raw exhaust flow rate for raw
exhaust sampling and the dilute exhaust
flow rate for CVS sampling. For each
test interval, demonstrate that each flow
rate is constant within ±2.5% of its
respective mean or target flow rate. You
may use the following options instead of
recording the respective flow rate of
each type of meter:
*
*
*
*
*
■ 227. Amend § 1065.610 by revising
paragraph (c)(2) to read as follows:
§ 1065.610
Duty cycle generation.
*
*
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*
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(c) * * *
(2) A, B, C, and D speeds. If your
normalized duty cycle specifies speeds
as A, B, C, or D values, use your powerversus-speed curve to determine the
lowest speed below maximum power at
which 50% of maximum power occurs.
Denote this value as nlo. Take nlo to be
warm idle speed if all power points at
speeds below the maximum power
speed are higher than 50% of maximum
power. Also determine the highest
speed above maximum power at which
70% of maximum power occurs. Denote
this value as nhi. If all power points at
speeds above the maximum power
speed are higher than 70% of maximum
power, take nhi to be the declared
maximum safe engine speed or the
declared maximum representative
engine speed, whichever is lower. Use
E:\FR\FM\28MRP2.SGM
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17862
Federal Register / Vol. 87, No. 59 / Monday, March 28, 2022 / Proposed Rules
nlo = 1005 r/min
nhi = 2385 r/min
fnrefA = 0.25 · (2385¥1005) + 1005
fnrefB = 0.25 · (2385¥1005) + 1005
fnrefC = 0.25 · (2385¥1005) + 1005
fnrefD = 0.25 · (2385¥1005) + 1005
fnrefA = 1350 r/min
fnrefB = 1695 r/min
fnrefC = 2040 r/min
fnrefD = 1212 r/min
*
*
*
*
*
■ 228. Amend § 1065.650 by revising
paragraphs (a), (c)(2)(i), (3), (4)(i), and
(6), (d)(7), (e)(1) and (2), (f)(1) and (2),
and (g)(1) and (2) to read as follows:
jspears on DSK121TN23PROD with PROPOSALS2
§ 1065.650
Emission calculations.
(a) General. Calculate brake-specific
emissions over each applicable duty
cycle or test interval. For test intervals
with zero work (or power), calculate the
emission mass (or mass rate), but do not
calculate brake-specific emissions.
Unless specified otherwise, for the
purposes of calculating and reporting
emission mass (or mass rate), do not
alter any negative values of measured or
calculated quantities. You may truncate
negative values in chemical balance
quantities listed in § 1065.655(c) to
facilitate convergence. For duty cycles
with multiple test intervals, refer to the
standard-setting part for calculations
you need to determine a composite
result, such as a calculation that weights
and sums the results of individual test
intervals in a duty cycle. If the standardsetting part does not include those
calculations, use the equations in
paragraph (g) of this section. This
section is written based on rectangular
integration, where each indexed value
(i.e., ‘‘i’’) represents (or approximates)
the mean value of the parameter for its
respective time interval, delta-t. You
may also integrate continuous signals
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using trapezoidal integration consistent
with good engineering judgment.
*
*
*
*
*
(c) * * *
(2) * * *
(i) Varying flow rate. If you
continuously sample from a varying
exhaust flow rate, time align and then
multiply concentration measurements
by the flow rate from which you
extracted it. We consider the following
to be examples of varying flows that
require a continuous multiplication of
concentration times molar flow rate:
Raw exhaust, exhaust diluted with a
constant flow rate of dilution air, and
CVS dilution with a CVS flow meter
that does not have an upstream heat
exchanger or electronic flow control.
This multiplication results in the flow
rate of the emission itself. Integrate the
emission flow rate over a test interval to
determine the total emission. If the total
emission is a molar quantity, convert
this quantity to a mass by multiplying
it by its molar mass, M. The result is the
mass of the emission, m. Calculate m for
continuous sampling with variable flow
using the following equations:
Example:
MNMHC = 13.875389 g/mol
N = 1200
xNMHC1 = 84.5 mmol/mol = 84.5 · 10¥6
mol/mol
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xNMHC2 = 86.0 mmol/mol = 86.0 · 10¥6
mol/mol
n˙exh1 = 2.876 mol/s
n˙exh2 = 2.224 mol/s
frecord = 1 Hz
Using Eq. 1065.650–5,
Dt = 1/1 = 1 s
mNMHC = 13.875389 · (84.5 · 10¥6 · 2.876
+ 86.0 · 10¥6 · 2.224 + . . . +
xNMHC1200 · n˙exh) · 1
mNMHC = 25.23 g
*
*
*
*
*
(3) Batch sampling. For batch
sampling, the concentration is a single
value from a proportionally extracted
batch sample (such as a bag, filter,
impinger, or cartridge). In this case,
multiply the mean concentration of the
batch sample by the total flow from
which the sample was extracted. You
may calculate total flow by integrating
a varying flow rate or by determining
the mean of a constant flow rate, as
follows:
(i) Varying flow rate. If you collect a
batch sample from a varying exhaust
flow rate, extract a sample proportional
to the varying exhaust flow rate. We
consider the following to be examples of
varying flows that require proportional
sampling: Raw exhaust, exhaust diluted
with a constant flow rate of dilution air,
and CVS dilution with a CVS flow meter
that does not have an upstream heat
exchanger or electronic flow control.
Integrate the flow rate over a test
interval to determine the total flow from
which you extracted the proportional
sample. Multiply the mean
concentration of the batch sample by the
total flow from which the sample was
extracted to determine the total
emission. If the total emission is a molar
quantity, convert this quantity to a mass
by multiplying it by its molar mass, M.
The result is the total emission mass, m.
In the case of PM emissions, where the
mean PM concentration is already in
E:\FR\FM\28MRP2.SGM
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EP28MR22.107
Example:
EP28MR22.108
nhi and nlo to calculate reference values
for A, B, C, or D speeds as follows:
Federal Register / Vol. 87, No. 59 / Monday, March 28, 2022 / Proposed Rules
MNOx = 46.0055 g/mol
N = 9000
x¯NOx = 85.6 mmol/mol = 85.6 · 10¥6 mol/
mol
n˙dexh1 = 25.534 mol/s
n˙dexh2 = 26.950 mol/s
frecord = 5 Hz
Using Eq. 1065.650–5:
Dt = 1/5 = 0.2
mNOx = 46.0055 · 85.6 · 10¥6 · (25.534
+ 26.950 + . . . + n˙exh9000) · 0.2
mNOx = 4.201 g
(B) Calculate m for sampling PM or
any other analysis of a batch sample that
¯,
yields a mass per mole of exhaust, M
using the following equation:
(C) The following example illustrates
a calculation of mPM:
¯ PM = 144.0 mg/mol = 144.0 · 10¥6 g/
M
mol
n˙dexh = 57.692 mol/s
Dt = 1200 s
mPM = 144.0 · 10¥6 · 57.692 · 1200
mPM = 9.9692 g
(4) * * *
(i) For sampling with a constant
dilution ratio, DR, of diluted exhaust
Example:
mPMdil = 6.853 g
DR = 6:1
mPM = 6.853 · 6
mPM = 41.118 g
*
*
*
*
*
(6) Mass of NMNEHC. Determine the
mass of NMNEHC using one of the
following methods:
(i) If the test fuel has less than 0.010
mol/mol of ethane and you omit the
NMNEHC calculations as described in
§ 1065.660(c)(1), take the corrected mass
of NMNEHC to be 0.95 times the
corrected mass of NMHC.
(ii) If the test fuel has at least 0.010
mol/mol of ethane and you omit the
NMNEHC calculations as described in
§ 1065.660(c)(1), take the corrected mass
of NMNEHC to be 1.0 times the
corrected mass of NMHC.
(d) * * *
(7) Integrate the resulting values for
power over the test interval. Calculate
total work as follows:
Where:
W = total work from the primary output shaft.
Pi = instantaneous power from the primary
output shaft over an interval i.
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EP28MR22.112
EP28MR22.113
(ii) Proportional or constant flow rate.
If you batch sample from a constant
exhaust flow rate, extract a sample at a
proportional or constant flow rate. We
consider the following to be examples of
constant exhaust flows: CVS diluted
exhaust with a CVS flow meter that has
(B) Calculate m for sampling PM or
any other analysis of a batch sample that
¯,
yields a mass per mole of exhaust, M
using the following equation:
versus exhaust flow (e.g., secondary
dilution for PM sampling), calculate m
using the following equation:
EP28MR22.115
Example:
either an upstream heat exchanger,
electronic flow control, or both.
Determine the mean molar flow rate
from which you extracted the sample.
Multiply the mean concentration of the
batch sample by the mean molar flow
rate of the exhaust from which the
sample was extracted to determine the
total emission and multiply the result
by the time of the test interval. If the
total emission is a molar quantity,
convert this quantity to a mass by
multiplying it by its molar mass, M. The
result is the total emission mass, m. In
the case of PM emissions, where the
mean PM concentration is already in
units of mass per mole of exhaust,
simply multiply it by the total flow, and
the result is the total mass of PM, mPM.
Calculate m for each constituent as
follows:
(A) Calculate m for measuring gaseous
emission constituents with sampling
that results in a molar concentration, x¯,
using the following equation:
EP28MR22.114
units of mass per mole of exhaust,
simply multiply it by the total flow. The
result is the total mass of PM, mPM.
Calculate m for each constituent as
follows:
(A) Calculate m for measuring gaseous
emission constituents with sampling
that results in a molar concentration, x¯,
using the following equation:
17863
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*
*
*
*
*
(f) * * *
(1) Total mass. To determine a value
proportional to the total mass of an
emission, determine total mass as
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described in paragraph (c) of this
section, except substitute for the molar
flow rate, n˙, or the total flow, n, with a
signal that is linearly proportional to
molar flow rate, Õ
n, or linearly
proportional to total flow, n˜, as follows:
(2) Total work. To calculate a value
proportional to total work over a test
interval, integrate a value that is
proportional to power. Use information
about the brake-specific fuel
consumption of your engine, efuel, to
convert a signal proportional to fuel
flow rate to a signal proportional to
power. To determine a signal
proportional to fuel flow rate, divide a
signal that is proportional to the mass
rate of carbon products by the fraction
of carbon in your fuel, wC. You may use
a measured wC or you may use default
values for a given fuel as described in
§ 1065.655(e). Calculate the mass rate of
carbon from the amount of carbon and
water in the exhaust, which you
determine with a chemical balance of
fuel, DEF, intake air, and exhaust as
described in § 1065.655. In the chemical
balance, you must use concentrations
from the flow that generated the signal
proportional to molar flow rate, Õ
n, in
paragraph (e)(1) of this section.
Calculate a value proportional to total
work as follows:
E:\FR\FM\28MRP2.SGM
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EP28MR22.119
(2) To calculate an engine’s mean
steady-state total power, P, add the
mean steady-state power from all the
work paths described in § 1065.210 that
cross the system boundary including
electrical power, mechanical shaft
power, and fluid pumping power. For
all work paths, except the engine’s
primary output shaft (crankshaft), the
mean steady-state power over the test
interval is the integration of the net
work flow rate (power) out of the system
boundary divided by the period of the
test interval. When power flows into the
system boundary, the power/work flow
rate signal becomes negative; in this
case, include these negative power/work
rate values in the integration to
calculate the mean power from that
work path. Some work paths may result
in a negative mean power. Include
negative mean power values from any
work path in the mean total power from
the engine rather than setting these
values to zero. The rest of this paragraph
(e)(2) describes how to calculate the
mean power from the engine’s primary
output shaft. Calculate P using Eq.
1065.650–13, noting that P, f¯, and T
refer to mean power, mean rotational
shaft frequency, and mean torque from
the primary output shaft. Account for
the power of simulated accessories
according to § 1065.110 (reducing the
mean primary output shaft power or
torque by the accessory power or
torque). Set the power to zero during
actual motoring operation (negative
feedback torques), unless the engine was
connected to one or more energy storage
devices. Examples of such energy
storage devices include hybrid
powertrain batteries and hydraulic
accumulators, like the ones illustrated
in Figure 1 of § 1065.210. Set the power
to zero for modes with a zero reference
load (0 N·m reference torque or 0 kW
reference power). Include power during
idle modes with simulated minimum
torque or power.
EP28MR22.117 EP28MR22.118
*
*
*
*
(e) * * *
Ô
(1) To calculate, m, multiply its mean
concentration, x¯, by its corresponding
mean molar flow rate, Ô
n. If the result is
a molar flow rate, convert this quantity
to a mass rate by multiplying it by its
molar mass, M. The result is the mean
Ô. In the case
mass rate of the emission, m
of PM emissions, where the mean PM
concentration is already in units of mass
per mole of exhaust, simply multiply it
by the mean molar flow rate, Ô
n. The
˙ PM.
result is the mass rate of PM, m
Ô using the following
Calculate m
equation:
jspears on DSK121TN23PROD with PROPOSALS2
*
EP28MR22.116
17864
Federal Register / Vol. 87, No. 59 / Monday, March 28, 2022 / Proposed Rules
(1) Use the following equation to
calculate composite brake-specific
emissions for duty cycles with multiple
test intervals all with prescribed
durations, such as cold-start and hotstart transient cycles:
17865
m = mass of emissions over the test interval
as determined in paragraph (c) of this
section.
W = total work from the engine over the test
interval as determined in paragraph (d)
of this section.
Example:
duration, such as discrete-mode steadystate duty cycles, as follows:
(i) Use the following equation if you
calculate brake-specific emissions over
test intervals based on total mass and
total work as described in paragraph
(b)(1) of this section:
Where:
i = test interval number.
N = number of test intervals.
WF = weighting factor for the test interval as
defined in the standard-setting part.
m = mass of emissions over the test interval
as determined in paragraph (c) of this
section.
W = total work from the engine over the test
interval as determined in paragraph (d)
of this section.
t = duration of the test interval.
WF1 = 0.15
m1 = 1.3753 g
m2 = 0.4135 g
t1 = 120 s
t2 = 200 s
W1 = 2.8375 kW · hr
W2 = 0.0 kW · hr
eNOxcomp = 0.5001 g/kW · hr
(ii) Use the following equation if you
calculate brake-specific emissions over
test intervals based on the ratio of mass
Where:
i = test interval number.
N = number of test intervals.
WF = weighting factor for the test interval as
defined in the standard-setting part.
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Example:
N=2
WF1 = 0.85
Ô = mean steady-state mass rate of emissions
m
over the test interval as determined in
paragraph (e) of this section.
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rate to power as described in paragraph
(b)(2) of this section:
P = mean steady-state power over the test
interval as described in paragraph (e) of
this section.
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EP28MR22.125
eNOxcomp = 2.548 g/kW · hr
(2) Calculate composite brake-specific
emissions for duty cycles with multiple
test intervals that allow use of varying
EP28MR22.124
*
EP28MR22.123
*
EP28MR22.121 EP28MR22.122
*
*
(g) * * *
EP28MR22.120
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*
Where:
i = test interval number.
N = number of test intervals.
WF = weighting factor for the test interval as
defined in the standard-setting part.
N=2
WF1 = 0.1428
WF2 = 0.8572
m1 = 70.125 g
m2 = 64.975 g
W1 = 25.783 kW · hr
W2 = 25.783 kW · hr
Federal Register / Vol. 87, No. 59 / Monday, March 28, 2022 / Proposed Rules
Example:
N=2
Ô = 0.063443 g/hr
m
2
P1 = 4.5383 kW
P2 = 0.0 kW
eNOxcomp = 0.5001 g/kW · hr
*
*
*
*
*
■ 229. Amend § 1065.655 by revising
paragraph (e)(1)(i) to read as follows:
■
231. Amend § 1065.667 by revising
paragraph (a) to read as follows:
§ 1065.680 Adjusting emission levels to
account for infrequently regenerating
aftertreatment devices.
§ 1065.667 Dilution air background
emission correction.
§ 1065.655 Chemical balances of fuel, DEF,
intake air, and exhaust.
(a) To determine the mass of
background emissions to subtract from a
diluted exhaust sample, first determine
the total flow of dilution air, ndil, over
the test interval. This may be a
measured quantity or a calculated
quantity. Multiply the total flow of
dilution air by the mean mole fraction
(i.e., concentration) of a background
emission. This may be a time-weighted
mean or a flow-weighted mean (e.g., a
proportionally sampled background).
Finally, multiply by the molar mass, M,
of the associated gaseous emission
constituent. The product of ndil and the
mean molar concentration of a
background emission and its molar
mass, M, is the total background
emission mass, m. In the case of PM,
where the mean PM concentration is
already in units of mass per mole of
exhaust, multiply it by the total amount
of dilution air flow, and the result is the
total background mass of PM, mPM.
Subtract total background mass from
total mass to correct for background
emissions.
*
*
*
*
*
■ 232. Amend § 1065.672 by revising
paragraphs (d)(3) and (4) to read as
follows:
This section describes how to
calculate and apply emission
adjustment factors for engines using
aftertreatment technology with
infrequent regeneration events that may
occur during testing. These adjustment
factors are typically calculated based on
measurements conducted for the
purposes of engine certification, and
then used to adjust the results of testing
related to demonstrating compliance
with emission standards. For this
section, ‘‘regeneration’’ means an
intended event during which emission
levels change while the system restores
aftertreatment performance. For
example, exhaust gas temperatures may
increase temporarily to remove sulfur
from an adsorber or SCR catalyst or to
oxidize accumulated particulate matter
in a trap. The duration of this event
extends until the aftertreatment
performance and emission levels have
returned to normal baseline levels. Also,
‘‘infrequent’’ refers to regeneration
events that are expected to occur on
average less than once over a transient
or ramped-modal duty cycle, or on
average less than once per mode in a
discrete-mode test.
*
*
*
*
*
■ 234. Amend § 1065.695 by revising
paragraph (a) to read as follows:
*
*
*
*
*
(e) * * *
(1) * * *
(i) Determine the carbon and
hydrogen mass fractions according to
ASTM D5291 (incorporated by reference
in § 1065.1010). When using ASTM
D5291 to determine carbon and
hydrogen mass fractions of gasoline
(with or without blended ethanol), use
good engineering judgment to adapt the
method as appropriate. This may
include consulting with the instrument
manufacturer on how to test highvolatility fuels. Allow the weight of
volatile fuel samples to stabilize for 20
minutes before starting the analysis; if
the weight still drifts after 20 minutes,
prepare a new sample). Retest the
sample if the carbon, hydrogen, oxygen,
sulfur, and nitrogen mass fractions do
not add up to a total mass of 100 ± 0.5%;
you may assume oxygen has a zero mass
contribution for this specification for
diesel fuel and neat (E0) gasoline. You
may also assume that sulfur and
nitrogen have a zero mass contribution
for this specification for all fuels except
residual fuel blends.
*
*
*
*
*
■ 230. Amend § 1065.660 by revising
paragraph (c)(1) to read as follows:
*
*
*
*
*
(c) * * *
(1) Calculate xNMNEHC based on the
test fuel’s ethane content as follows:
(i) If the content of your test fuel
contains less than 0.010 mol/mol of
ethane, you may omit the calculation of
NMNEHC concentration and calculate
the mass of NMNEHC as described in
§ 1065.650(c)(6)(i).
(ii) If the content of your fuel test
contains at least 0.010 mol/mol of
ethane, you may omit the calculation of
NMNEHC concentration and calculate
the mass of NMNEHC as described in
§ 1065.650(c)(6)(ii).
*
*
*
*
*
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§ 1065.672
§ 1065.695
Drift correction.
*
§ 1065.660 THC, NMHC, NMNEHC, CH4,
and C2H6 determination.
jspears on DSK121TN23PROD with PROPOSALS2
WF1 = 0.85
WF2 = 0.15
Ô = 2.25842 g/hr
m
1
*
*
*
*
(d) * * *
(3) For any pre-test interval
concentrations, use the last
concentration determined before the test
interval. For some test intervals, the last
pre-zero or pre-span might have
occurred before one or more earlier test
intervals.
(4) For any post-test interval
concentrations, use the first
concentration determined after the test
interval. For some test intervals, the first
post-zero or post-span might occur after
one or more later test intervals.
*
*
*
*
*
■ 233. Amend § 1065.680 by revising
the introductory text to read as follows:
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Data requirements.
(a) To determine the information we
require from engine tests, refer to the
standard-setting part and request from
your EPA Program Officer the format
used to apply for certification or
demonstrate compliance. We may
require different information for
different purposes, such as for
certification applications, approval
requests for alternate procedures,
selective enforcement audits, laboratory
audits, production-line test reports, and
field-test reports.
*
*
*
*
*
■ 235. Amend § 1065.715 by revising
paragraph (b)(3) to read as follows:
§ 1065.715
*
Natural gas.
*
*
(b) * * *
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*
EP28MR22.126
17866
Federal Register / Vol. 87, No. 59 / Monday, March 28, 2022 / Proposed Rules
(3) You may ask for approval to use
fuel that does not meet the
specifications in paragraph (a) of this
section, but only if using the fuel would
not adversely affect your ability to
demonstrate compliance with the
applicable standards in this chapter.
*
*
*
*
*
■ 236. Amend § 1065.720 by revising
paragraphs (a) and (b)(3) to read as
follows:
§ 1065.720
17867
Data requirements.
(a) Except as specified in paragraph
(b) of this section, liquefied petroleum
gas for testing must meet the
specifications in the following table:
TABLE 1 TO PARAGRAPH (a) OF § 1065.720—TEST FUEL SPECIFICATIONS FOR LIQUEFIED PETROLEUM GAS
Reference procedure a
Property
Value
Propane, C3H8 ...................................................................................................
Vapor pressure at 38 °C ...................................................................................
Butanes ..............................................................................................................
Butenes ..............................................................................................................
Pentenes and heavier .......................................................................................
Propene .............................................................................................................
Residual matter (residue on evaporation of 100 ml oil stain observation) .......
Corrosion, copper strip ......................................................................................
Sulfur .................................................................................................................
Moisture content ................................................................................................
Minimum, 0.85 m3/m3 ....
Maximum, 1400 kPa ......
Maximum, 0.05 m3/m3 ...
Maximum, 0.02 m3/m3 ...
Maximum, 0.005 m3/m3
Maximum, 0.1 m3/m3 .....
Maximum, 0.05 ml pass c
Maximum, No. 1 ............
Maximum, 80 mg/kg ......
pass ...............................
ASTM
ASTM
ASTM
ASTM
ASTM
ASTM
ASTM
ASTM
ASTM
ASTM
D2163.
D1267 or ASTM D2598.b
D2163.
D2163.
D2163.
D2163.
D2158.
D1838.
D6667.
D2713.
a Incorporated
by reference; see § 1065.1010. See § 1065.701(d) for other allowed procedures.
these two test methods yield different results, use the results from ASTM D1267.
test fuel must not yield a persistent oil ring when you add 0.3 ml of solvent residue mixture to a filter paper in 0.1 ml increments and examine it in daylight after two minutes.
b If
c The
(b) * * *
(3) You may ask for approval to use
fuel that does not meet the
specifications in paragraph (a) of this
section, but only if using the fuel would
not adversely affect your ability to
demonstrate compliance with the
applicable standards in this chapter.
*
*
*
*
*
■ 237. Revise § 1065.790 to read as
follows:
§ 1065.790
Mass standards.
(a) PM balance calibration weights.
Use PM balance calibration weights that
are certified as NIST-traceable within
±0.1% uncertainty. Make sure your
highest calibration weight has no more
than ten times the mass of an unused
PM-sample medium.
(b) Dynamometer, fuel mass scale,
and DEF mass scale calibration weights.
Use dynamometer and mass scale
calibration weights that are certified as
NIST-traceable within ±0.1%
uncertainty.
■ 238. Amend § 1065.901 by revising
paragraphs (a) and (b)(3) to read as
follows:
jspears on DSK121TN23PROD with PROPOSALS2
§ 1065.901
Applicability.
(a) Field testing. This subpart
specifies procedures for field-testing
engines to determine brake-specific
emissions and mass rate emissions
using portable emission measurement
systems (PEMS). These procedures are
designed primarily for in-field
measurements of engines that remain
installed in vehicles or equipment the
field. Field-test procedures apply to
your engines only as specified in the
standard-setting part.
(b) * * *
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(3) Do not use PEMS for laboratory
measurements if it prevents you from
demonstrating compliance with the
applicable standards in this chapter.
Some of the PEMS requirements in this
part 1065 are less stringent than the
corresponding laboratory requirements.
Depending on actual PEMS
performance, you might therefore need
to account for some additional
measurement uncertainty when using
PEMS for laboratory testing. If we ask,
you must show us by engineering
analysis that any additional
measurement uncertainty due to your
use of PEMS for laboratory testing is
offset by the extent to which your
engine’s emissions are below the
applicable standards in this chapter. For
example, you might show that PEMS
versus laboratory uncertainty represents
5% of the standard, but your engine’s
deteriorated emissions are at least 20%
below the standard for each pollutant.
■ 239. Amend § 1065.910 by revising
paragraphs (b) and (d)(2) to read as
follows:
§ 1065.910 PEMS auxiliary equipment for
field testing.
*
*
*
*
*
(b) Locate the PEMS to minimize the
effects of the following parameters or
place the PEMS in an environmental
enclosure that minimizes the effect of
these parameters on the emission
measurement:
(1) Ambient temperature changes.
(2) Electromagnetic radiation.
(3) Mechanical shock and vibration.
*
*
*
*
*
(d) * * *
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(2) You may install your own portable
power supply. For example, you may
use batteries, fuel cells, a portable
generator, or any other power supply to
supplement or replace your use of
vehicle power. You may connect an
external power source directly to the
vehicle’s, vessel’s, or equipment’s
power system; however, you must not
supply power to the vehicle’s power
system in excess of 1% of the engine’s
maximum power.
■ 240. Amend § 1065.915 by revising
paragraph (d)(6) to read as follows:
§ 1065.915
PEMS instruments.
*
*
*
*
*
(d) * * *
(6) Permissible deviations. ECM
signals may deviate from the
specifications of this part 1065, but the
expected deviation must not prevent
you from demonstrating that you meet
the applicable standards in this chapter.
For example, your emission results may
be sufficiently below an applicable
standard, such that the deviation would
not significantly change the result. As
another example, a very low enginecoolant temperature may define a
logical statement that determines when
a test interval may start. In this case,
even if the ECM’s sensor for detecting
coolant temperature was not very
accurate or repeatable, its output would
never deviate so far as to significantly
affect when a test interval may start.
■ 241. Amend § 1065.920 by:
■ a. Revising paragraphs (b)(2), (b)(4)
introductory text, and (b)(4)(iii).
■ b. Removing paragraph (b)(5).
■ c. Redesignating paragraphs (b)(6) and
(7) as (b)(5) and (6), respectively.
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d. Revising newly redesignated
paragraph (b)(6)(ii).
The revisions read as follows:
■
§ 1065.920 PEMS calibrations and
verifications.
*
*
*
*
*
(b) * * *
(2) Select or create a duty cycle that
has all the following characteristics:
(i) Engine operation that represents
normal in-use speeds, loads, and degree
of transient activity. Consider using data
from previous field tests to generate a
cycle.
(ii) A duration of (6 to 9) hours.
*
*
*
*
*
(4) Determine the brake-specific
emissions and mass rate emissions, as
applicable, for each test interval for both
laboratory and the PEMS measurements,
as follows:
*
*
*
*
*
(iii) If the standard-setting part
specifies the use of a measurement
allowance for field testing, also apply
the measurement allowance during
calibration using good engineering
judgment. If the measurement allowance
is normally added to the standard, this
means you must subtract the
measurement allowance from measured
PEMS emission results.
*
*
*
*
*
(6) * * *
(ii) The entire set of test-interval
results passes the 95% confidence
alternate-procedure statistics for field
testing (t-test and F-test) specified in
§ 1065.12.
■ 242. Amend § 1065.935 by revising
paragraphs (d)(4) and (g) to read as
follows:
§ 1065.935 Emission test sequence for
field testing.
jspears on DSK121TN23PROD with PROPOSALS2
*
*
*
*
*
(d) * * *
(4) Conduct periodic verifications
such as zero and span verifications on
PEMS gas analyzers and use these to
correct for drift according to paragraph
(g) of this section. Do not include data
recorded during verifications in
emission calculations. Conduct the
verifications as follows:
(i) For PEMS gas analyzers used to
determine NTE emission values,
perform verifications as recommended
by the PEMS manufacturer or as
indicated by good engineering
judgment.
(ii) For PEMS gas analyzers used to
determine bin emission values, perform
zero verifications at least hourly using
purified air. Perform span verification at
the end of the shift-day or more
frequently as recommended by the
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PEMS manufacturer or as indicated by
good engineering judgment.
*
*
*
*
*
(g) Take the following steps after
emission sampling is complete:
(1) As soon as practical after emission
sampling, analyze any gaseous batch
samples.
(2) If you used dilution air, either
analyze background samples or assume
that background emissions were zero.
Refer to § 1065.140 for dilution-air
specifications.
(3) After quantifying all exhaust gases,
record mean analyzer values after
stabilizing a zero gas to each analyzer,
then record mean analyzer values after
stabilizing the span gas to the analyzer.
Stabilization may include time to purge
an analyzer of any sample gas and any
additional time to account for analyzer
response. Use these recorded values,
including pre-test verifications and any
zero verifications during testing, to
correct for drift as described in
§ 1065.550.
(4) Verify PEMS gas analyzers used to
determine NTE emission values as
follows:
(i) Invalidate any data that does not
meet the range criteria in § 1065.550.
Note that it is acceptable that analyzers
exceed 100% of their ranges when
measuring emissions between test
intervals, but not during test intervals.
You do not have to retest an engine if
the range criteria are not met.
(ii) Invalidate any data that does not
meet the drift criterion in § 1065.550.
For HC, invalidate any data if the
difference between the uncorrected and
the corrected brake-specific HC
emission values are within ±10% of the
uncorrected results or the applicable
standard, whichever is greater. For data
that does meet the drift criterion, correct
those test intervals for drift according to
§ 1065.672 and use the drift corrected
results in emissions calculations.
(5) Verify PEMS gas analyzers used to
determine bin emission values as
follows:
(i) Invalidate data from a whole shiftday if more than 1% of recorded 1 Hz
data exceeds 100% of the selected gas
analyzer range. For analyzer outputs
exceeding 100% of range, calculate
emission results using the reported
value. You must retest an engine if the
range criteria are not met.
(ii) Invalidate any data for periods in
which the CO, CO2, and HC gas
analyzers do not meet the drift criterion
in § 1065.550. For HC, invalidate data if
the difference between the uncorrected
and the corrected brake-specific HC
emission values are within ±10% of the
uncorrected results or the applicable
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standard, whichever is greater. For data
that do meet the drift criterion, correct
that data for drift according to
§ 1065.672 and use the drift corrected
results in emissions calculations.
(iii) For PEMS NOX analyzers used to
determine bin emission values, use the
following drift limits to verify drift
instead of meeting the drift criteria
specified in § 1065.550:
(A) The allowable analyzer zero-drift
between successive zero verifications is
±2.5 ppm. The analyzer zero-drift limit
over the shift-day is ±10 ppm.
(B) The allowable analyzer span-drift
limit is ±4% of the measured span value
between successive span verifications.
(6) Unless you weighed PM in-situ,
such as by using an inertial PM balance,
place any used PM samples into covered
or sealed containers and return them to
the PM-stabilization environment and
weigh them as described in § 1065.595.
■ 243. Amend § 1065.1001 by:
■ a. Removing the definition for
‘‘Designated Compliance Officer’’.
■ b. Adding definitions for ‘‘Dual-fuel’’,
‘‘EPA Program Officer’’, and ‘‘Flexiblefuel’’ in alphabetical order.
■ c. Removing the definition for
‘‘Intermediate test speed’’.
■ d. Adding a definition for
‘‘Intermediate speed’’ in alphabetical
order.
■ e. Revising the definition for ‘‘NISTtraceable’’.
■ f. Adding definitions for ‘‘No-load’’
and ‘‘Rechargeable Energy Storage
System (RESS)’’ in alphabetical order.
■ g. Revising the definition for ‘‘Steadystate’’.
The additions and revisions read as
follows:
§ 1065.1001
Definitions.
*
*
*
*
*
Dual-fuel has the meaning given in
the standard-setting part.
*
*
*
*
*
EPA Program Officer means the
Director, Compliance Division, U.S.
Environmental Protection Agency, 2000
Traverwood Dr., Ann Arbor, MI 48105.
*
*
*
*
*
Flexible-fuel has the meaning given in
the standard-setting part.
*
*
*
*
*
Intermediate speed has the meaning
given in § 1065.610.
*
*
*
*
*
NIST-traceable means relating to a
standard value that can be related to
NIST-stated references through an
unbroken chain of comparisons, all
having stated uncertainties, as specified
in NIST Technical Note 1297
(incorporated by reference in
§ 1065.1010). Allowable uncertainty
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limits specified for NIST-traceability
refer to the propagated uncertainty
specified by NIST.
*
*
*
*
*
No-load means a dynamometer setting
of zero torque.
*
*
*
*
*
Rechargeable Energy Storage System
(RESS) means the components of a
hybrid engine or vehicle that store
recovered energy for later use, such as
the battery system in a hybrid electric
vehicle.
*
*
*
*
*
Steady-state means relating to
emission tests in which engine speed
and load are held at a finite set of
nominally constant values. Steady-state
tests are generally either discrete-mode
tests or ramped-modal tests.
*
*
*
*
*
244. Amend § 1065.1005 by adding a
row in Table 1 of paragraph (a) for ‘‘k’’
in alphanumeric order and revising
paragraphs (b), and (f)(1), (3), and (4) to
read as follows:
■
§ 1065.1005 Symbols, abbreviations,
acronyms, and units of measure.
*
*
*
(a) * * *
*
*
TABLE 1 OF § 1065.1005—SYMBOLS FOR QUANTITIES
Symbol
Quantity
*
k ........................
*
Unit
Unit symbol
Units in terms of SI base units
*
*
*
*
*
*
*
*
*
*
*
*
opacity.
*
*
*
*
*
(b) Symbols for chemical species. This
part uses the following symbols for
chemical species and exhaust
constituents:
TABLE 2 OF § 1065.1005—SYMBOLS FOR CHEMICAL SPECIES AND EXHAUST CONSTITUENTS
jspears on DSK121TN23PROD with PROPOSALS2
Symbol
Species
Ar ..............................................................................................................................
C ...............................................................................................................................
CH2O ........................................................................................................................
CH2O2 .......................................................................................................................
CH3OH ......................................................................................................................
CH4 ...........................................................................................................................
C2H4O .......................................................................................................................
C2H5OH ....................................................................................................................
C2H6 ..........................................................................................................................
C3H7OH ....................................................................................................................
C3H8 ..........................................................................................................................
C4H10 ........................................................................................................................
C5H12 ........................................................................................................................
CO .............................................................................................................................
CO2 ...........................................................................................................................
H ...............................................................................................................................
H2 ..............................................................................................................................
H2O ...........................................................................................................................
H2SO4 .......................................................................................................................
HC .............................................................................................................................
He .............................................................................................................................
85Kr ............................................................................................................................
N2 ..............................................................................................................................
NH3 ...........................................................................................................................
NMHC .......................................................................................................................
NMHCE .....................................................................................................................
NMNEHC ..................................................................................................................
NO .............................................................................................................................
NO2 ...........................................................................................................................
NOX ...........................................................................................................................
N2O ...........................................................................................................................
NMOG .......................................................................................................................
NONMHC ..................................................................................................................
NOTHC .....................................................................................................................
O2 ..............................................................................................................................
OHC ..........................................................................................................................
210Po .........................................................................................................................
PM .............................................................................................................................
S ................................................................................................................................
SVOC ........................................................................................................................
THC ...........................................................................................................................
THCE ........................................................................................................................
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argon.
carbon.
formaldehyde.
formic acid.
methanol.
methane.
acetaldehyde.
ethanol.
ethane.
propanol.
propane.
butane.
pentane.
carbon monoxide.
carbon dioxide.
atomic hydrogen.
molecular hydrogen.
water.
sulfuric acid.
hydrocarbon.
helium.
krypton 85.
molecular nitrogen.
ammonia.
nonmethane hydrocarbon.
nonmethane hydrocarbon equivalent.
nonmethane-nonethane hydrocarbon.
nitric oxide.
nitrogen dioxide.
oxides of nitrogen.
nitrous oxide.
nonmethane organic gases.
non-oxygenated nonmethane hydrocarbon.
non-oxygenated total hydrocarbon.
molecular oxygen.
oxygenated hydrocarbon.
polonium 210.
particulate matter.
sulfur.
semi-volatile organic compound.
total hydrocarbon.
total hydrocarbon equivalent.
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TABLE 2 OF § 1065.1005—SYMBOLS FOR CHEMICAL SPECIES AND EXHAUST CONSTITUENTS—Continued
Symbol
Species
ZrO2 ..........................................................................................................................
*
*
*
(f) * * *
*
*
zirconium dioxide.
(1) This part uses the following
constants for the composition of dry air:
TABLE 6 OF § 1065.1005—CONSTANTS
Symbol
Quantity
cArair ..................
cCO2air ...............
cN2air .................
cO2air .................
amount
amount
amount
amount
*
*
*
*
of
of
of
of
mol/mol
argon in dry air ....................................................................................................................
carbon dioxide in dry air .....................................................................................................
nitrogen in dry air ................................................................................................................
oxygen in dry air .................................................................................................................
*
0.00934
0.000375
0.78084
0.209445
(3) This part uses the following molar
gas constant for ideal gases:
TABLE 8 OF § 1065.1005—MOLAR GAS CONSTANT FOR IDEAL GASES
J/(·K)
(m2·kg·s¥2·mol¥1·K¥1)
Symbol
Quantity
R .......................
molar gas constant ...............................................................................................................................
8.314472
(4) This part uses the following ratios
of specific heats for dilution air and
diluted exhaust:
TABLE 9 OF § 1065.1005—RATIOS OF SPECIFIC HEATS FOR DILUTION AIR AND DILUTED EXHAUST
Symbol
Quantity
gair .....................
gdil .....................
gexh ....................
ratio of specific heats for intake air or dilution air ................................................................................
ratio of specific heats for diluted exhaust ............................................................................................
ratio of specific heats for raw exhaust .................................................................................................
*
*
*
*
*
245. Amend subpart L by adding a
new center header ‘‘VANADIUM
SUBLIMATION IN SCR CATALYSTS’’
after § 1065.1111 and adding
§§ 1065.1113, 1065.1115, 1065.1117,
1065.1119, and 1065.1121 under the
new center header to read as follows:
■
Vanadium Sublimation in SCR
Catalysts
jspears on DSK121TN23PROD with PROPOSALS2
§ 1065.1113 General provisions related to
vanadium sublimation temperatures in SCR
catalysts.
Sections 1065.1113 through
1065.1121 specify procedures for
determining vanadium emissions from a
catalyst based on catalyst temperature.
Vanadium can be emitted from the
surface of SCR catalysts at temperatures
above 550 °C, dependent on the catalyst
formulation. These procedures are
appropriate for measuring the vanadium
sublimation product from a reactor by
sampling onto an equivalent mass of
alumina and performing analysis by
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[J/(kg·K)]/[J/(kg·K)]
Inductively Coupled Plasma—Optical
Emission Spectroscopy (ICP–OES).
Follow standard analytic chemistry
methods for any aspects of the analysis
that are not specified.
(a) The procedure is adapted from
‘‘Behavior of Titania-supported Vanadia
and Tungsta SCR Catalysts at High
Temperatures in Reactant Streams:
Tungsten and Vanadium Oxide and
Hydroxide Vapor Pressure Reduction by
Surficial Stabilization’’ (Chapman, D.M.,
Applied Catalysis A: General, 2011, 392,
143–150) with modifications to the acid
digestion method from ‘‘Measuring the
trace elemental composition of sizeresolved airborne particles’’ (Herner,
J.D. et al., Environmental Science and
Technology, 2006, 40, 1925–1933).
(b) Laboratory cleanliness is
especially important throughout
vanadium testing. Thoroughly clean all
sampling system components and
glassware before testing to avoid sample
contamination.
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§ 1065.1115
1.399
1.399
1.385
Reactor design and setup.
Vanadium measurements rely on a
reactor that adsorbs sublimation vapors
of vanadium onto an alumina capture
bed with high surface area.
(a) Configure the reactor with the
alumina capture bed downstream of the
catalyst in the reactor’s hot zone to
adsorb vanadium vapors at high
temperature. You may use quartz beads
upstream of the catalyst to help stabilize
reactor gas temperatures. Select an
alumina material and design the reactor
to minimize sintering of the alumina.
For a 1-inch diameter reactor, use 4 to
5 g of 1⁄8 inch extrudates or ¥14/+24
mesh (approximately 0.7 to 1.4 mm)
gamma alumina (such as Alfa Aesar,
aluminum oxide, gamma, catalyst
support, high surface area, bimodal).
Position the alumina downstream from
either an equivalent amount of ¥14/+24
mesh catalyst sample or an
approximately 1-inch diameter by 1 to
3-inch long catalyst-coated monolith
sample cored from the production-
E:\FR\FM\28MRP2.SGM
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intent vanadium catalyst substrate.
Separate the alumina from the catalyst
with a 0.2 to 0.4 g plug of quartz wool.
Place a short 4 g plug of quartz wool
downstream of the alumina to maintain
the position of that bed. Use good
engineering judgment to adjust as
appropriate for reactors of different
sizes.
(b) Include the quartz wool with the
capture bed to measure vanadium
content. We recommend analyzing the
downstream quartz wool separately
from the alumina to see if the alumina
fails to capture some residual vanadium.
(c) Configure the reactor such that
both the sample and capture beds are in
the reactor’s hot zone. Design the reactor
to maintain similar temperatures in the
capture bed and catalyst. Monitor the
catalyst and alumina temperatures with
Type K thermocouples inserted into a
thermocouple well that is in contact
with the catalyst sample bed.
(d) If there is a risk that the quartz
wool and capture bed are not able to
collect all the vanadium, configure the
reactor with an additional capture bed
and quartz wool plug just outside the
hot zone and analyze the additional
capture bed and quartz wool separately.
(e) An example of a catalyst-coated
monolith and capture bed arrangement
in the reactor tube are shown in the
following figure:
(f) You may need to account for
vanadium-loaded particles
contaminating catalyst-coated monoliths
as a result of physical abrasion. To do
this, determine how much titanium is in
the capture bed and compare to an
alumina blank. Using these values and
available information about the ratio of
vanadium to titanium in the catalyst,
subtract the mass of vanadium catalyst
material associated with the catalyst
particles from the total measured
vanadium on the capture bed to
determine the vanadium recovered due
to sublimation.
(a) Set up the reactor to flow gases
with a space velocity of at least 35,000/
hr with a pressure drop across the
catalyst and capture beds less than 35
kPa. Use test gases meeting the
following specifications, noting that not
all gases will be used at the same time:
(1) 5 vol% O2, balance N2.
(2) NO, balance N2. Use an NO
concentration of (200 to 500) ppm.
(3) NH3, balance N2. Use an NH3
concentration of (200 to 500) ppm.
(b) Perform testing as follows:
(1) Add a new catalyst sample and
capture bed into the reactor as described
in § 1065.1113. Heat the reactor to 550
°C while flowing the oxygen blend
specified in paragraph (a)(1) of this
section as a pretest gas mixture. Ensure
that no H2O is added to the pretest gas
mixture to reduce the risk of sintering
and vanadium sublimation.
(2) Start testing at a temperature that
is lower than the point at which
vanadium starts to sublime. Start testing
when the reactor reaches 550 °C unless
testing supports a lower starting
temperature. Once the reactor reaches
the starting temperature and the catalyst
has been equilibrated to the reactor
temperature, flow NO, and NH3 test
gases for 18 hours with a nominal H2O
content of 5 volume percent.
(3) After 18 hours of exposure, flow
the pretest oxygen blend as specified in
paragraph (b)(1) of this section and
allow the reactor to cool down to room
temperature.
(4) Analyze the sample as described
in § 1065.1121.
(5) Repeat the testing in paragraphs
(b)(1) through (4) of this section by
raising the reactor temperature in
increments of 50 °C up to the
temperature at which vanadium
sublimation begins.
(6) Once sublimation has been
detected, repeat the testing in
paragraphs (b)(1) through (4) of this
section by decreasing the reactor
temperature in increments of 25 °C until
the vanadium concentration falls below
the sublimation threshold.
(7) Repeat the testing in paragraphs
(b)(1) through (6) of this section with a
nominal H2O concentration of 10
volume percent or the maximum water
concentration expected at the standard.
§ 1065.1117 Reactor aging cycle for
determination of vanadium sublimation
temperature.
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17871
This section describes the conditions
and process required to operate the
reactor described in § 1065.1115 for
collection of the vanadium sublimation
samples for determination of vanadium
sublimation temperature. The reactor
aging cycle constitutes the process of
testing the catalyst sample over all the
test conditions described in paragraph
(b) of this section.
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(8) You may optionally test in a
manner other than testing a single
catalyst formulation in series across all
test temperatures. For example, you may
test additional samples at the same
reactor temperature before moving on to
the next temperature.
(c) The effective sublimation
temperature for the tested catalyst is the
lowest reactor temperature determined
in paragraph (b) of this section below
which vanadium emissions are less than
the method detection limit.
jspears on DSK121TN23PROD with PROPOSALS2
§ 1065.1119
Blank testing.
This section describes the process for
analyzing blanks. Use blanks to
determine the background effects and
the potential for contamination from the
sampling process.
(a) Take blanks from the same batch
of alumina used for the capture bed.
(b) Media blanks are used to
determine if there is any contamination
in the sample media. Analyze at least
one media blank for each reactor aging
cycle or round of testing performed
under § 1065.1117. If your sample
media is taken from the same lot, you
may analyze media blanks less
frequently consistent with good
engineering judgment.
(c) Field blanks are used to determine
if there is any contamination from
environmental exposure of the sample
media. Analyze at least one field blank
for each reactor aging cycle or round of
testing performed under § 1065.1117.
Field blanks must be contained in a
sealed environment and accompany the
reactor sampling system throughout the
course of a test, including reactor
disassembly, sample packaging, and
storage. Use good engineering judgment
to determine how frequently to generate
field blanks. Keep the field blank
sample close to the reactor during
testing.
(d) Reactor blanks are used to
determine if there is any contamination
from the sampling system. Analyze at
least one reactor blank for each reactor
aging cycle or round of testing
performed under § 1065.1117.
(1) Test reactor blanks with the
reactor on and operated identically to
that of a catalyst test in § 1065.1117
with the exception that when loading
the reactor, only the alumina capture
bed will be loaded (no catalyst sample
is loaded for the reactor blank). We
recommend acquiring reactor blanks
with the reactor operating at average test
temperature you used when acquiring
your test samples under § 1065.1117.
(2) You must run at least three reactor
blanks if the result from the initial blank
analysis is above the detection limit of
the method, with additional blank runs
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based on the uncertainty of the reactor
blank measurements, consistent with
good engineering judgment.
§ 1065.1121 Vanadium sample dissolution
and analysis in alumina capture beds.
This section describes the process for
dissolution of vanadium from the
vanadium sublimation samples collect
in § 1065.1117 and any blanks collected
in § 1065.1119 as well as the analysis of
the digestates to determine the mass of
vanadium emitted and the associated
sublimation temperature threshold
based on the results of all the samples
taken during the reactor aging cycle.
(a) Digest the samples using the
following procedure, or an equivalent
procedure:
(1) Place the recovered alumina, a
portion of the ground quartz tube from
the reactor, and the quartz wool in a
Teflon pressure vessel with a mixture
made from 1.5 mL of 16 N HNO3, 0.5
mL of 28 N HF, and 0.2 mL of 12 N HCl.
Note that the amount of ground quartz
tube from the reactor included in the
digestion can influence the vanadium
concentration of both the volatilized
vanadium from the sample and the
method detection limit. You must be
consistent with the amount ground
quartz tube included in the sample
analysis for your testing. You must limit
the amount of quartz tube to include
only portions of the tube that would be
likely to encounter volatilized
vanadium.
(2) Program a microwave oven to heat
the sample to 180 °C over 9 minutes,
followed by a 10-minute hold at that
temperature, and 1 hour of ventilation/
cooling.
(3) After cooling, dilute the digests to
30 mL with high purity 18MW water
prior to ICP–MS (or ICP–OES) analysis.
Note that this digestion technique
requires adequate safety measures when
working with HF at high temperature
and pressure. To avoid ‘‘carry-over’’
contamination, rigorously clean the
vessels between samples as described in
‘‘Microwave digestion procedures for
environmental matrixes’’ (Lough, G.C. et
al., Analyst. 1998, 123 (7), 103R–133R).
(b) Analyze the digestates for
vanadium as follows:
(1) Perform the analysis using ICP–
OES (or ICP–MS) using standard plasma
conditions (1350 W forward power) and
a desolvating microconcentric
nebulizer, which will significantly
reduce oxide- and chloride-based
interferences.
(2) We recommend that you digest
and analyze a minimum of three solid
vanadium NIST Standard Reference
Materials in duplicate with every batch
of 25 vanadium alumina capture bed
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samples that you analyze in this section,
as described in ‘‘Emissions of metals
associated with motor vehicle
roadways’’ (Herner, J.D. et al.,
Environmental Science and Technology.
2005, 39, 826–836). This will serve as a
quality assurance check to help gauge
the relative uncertainties in each
measurement, specifically if the
measurement errors are normally
distributed and independent.
(3) Use the 3-sigma approach to
determine the analytical method
detection limits for vanadium and the
10-sigma approach if you determine the
reporting limit. This process involves
analyzing at least seven replicates of a
blank using the analytical method
described in paragraphs (a) and (b)(1) of
this section, converting the responses
into concentration units, and calculating
the standard deviation. Determine the
detection limit by multiplying the
standard deviation by 3 and adding it to
the average. Determine the reporting
limit by multiplying the standard
deviation by 10 and adding it to the
average. Determine the following
analytical method detection limits:
(i) Determine the ICP–MS (or ICP–
OES) instrumental detection limit (ng/L)
by measuring at least seven blank
samples made up of the reagents from
paragraph (a) of this section.
(ii) Determine the method detection
limit (pg/m3 of flow or pg/g of the total
combined mass of the recovered
alumina, a portion of the ground quartz
tube from the reactor, and the quartz
wool) by measuring at least seven
reactor blank samples taken as
described in § 1065.1119(d).
(iii) We recommend that your method
detection limit determined under
paragraph (b)(3)(ii) of this section is at
or below 2 ppm (2 pg/m3). You must
report your detection limits determined
in this paragraph (b)(3) and reporting
limits (if determined) with your test
results.
(4) If you account for vanadiumloaded particles contaminating catalystcoated monoliths as a result of physical
abrasion as allowed in § 1065.1115(f),
use the 3-sigma approach to determine
the analytical method detection limits
for titanium and the 10-sigma approach
if you determine the reporting limit.
This process involves analyzing at least
seven replicates of a blank using the
analytical method described in
paragraphs (a) and (b)(1) of this section,
converting the responses into
concentration units, and calculating the
standard deviation. Determine the
detection limit by multiplying the
standard deviation by 3 and subtracting
it from the average. Determine the
reporting limit by multiplying the
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The provisions of § 1065.1125
describe system specifications for
Smokemeters measure exhaust
opacity using full-flow open-path light
extinction with a built-in light beam
across the exhaust stack or plume.
Prepare and install a smokemeter
system as follows:
(a) Except as specified in paragraph
(d) of this section, use a smokemeter
capable of providing continuous
measurement that meets the following
specifications:
(1) Use an incandescent lamp with a
color temperature between (2800 and
3250) K or a different light source with
a spectral peak between (550 and 570)
nm.
(2) Collimate the light beam to a
nominal diameter of 3 centimeters and
maximum divergence angle of 6 degrees.
(3) Include a photocell or photodiode
as a detector. The detector must have a
maximum spectral response between
(550 and 570) nm, with less than 4
percent of that maximum response
below 430 nm and above 680 nm. These
specifications correspond to visual
perception with the human eye.
(4) Use a collimating tube with an
aperture that matches the diameter of
the light beam. Restrict the detector to
viewing within a 16 degree included
angle.
(5) Optionally use an air curtain
across the light source and detector
window to minimize deposition of
smoke particles, as long as it does not
measurably affect the opacity of the
sample.
(6) The diagram in the following
figure illustrates the smokemeter
configuration:
Figure 1 to paragraph (a) of
§ 1065.1125— Smokemeter Diagram.
(b) Smokemeters for locomotive
applications must have a full-scale
response time of 0.5 seconds or less.
Smokemeters for locomotive
applications may attenuate signal
responses with frequencies higher than
10 Hz with a separate low-pass
electronic filter that has the following
performance characteristics:
(1) Three decibel point: 10 Hz.
(2) Insertion loss: (0.0±0.5) dB.
(3) Selectivity: 12 dB down at 40 Hz
minimum.
(4) Attenuation: 27 dB down at 40 Hz
minimum.
(c) Configure exhaust systems as
follows for measuring exhaust opacity:
(1) For locomotive applications:
(i) Optionally add a stack extension to
the locomotive muffler.
(ii) For in-line measurements, the
smokemeter is integral to the stack
extension.
(iii) For end-of-line measurements,
mount the smokemeter directly at the
end of the stack extension or muffler.
(iv) For all testing, minimize distance
from the optical centerline to the
muffler outlet; in no case may it be more
than 300 cm. The maximum allowable
distance of unducted space upstream of
the optical centerline is 50 cm, whether
the unducted portion is upstream or
downstream of the stack extensions.
(2) Meet the following specifications
for all other applications:
(i) For in-line measurements, install
the smokemeter in an exhaust pipe
segment downstream of all engine
components. This will typically be part
of a laboratory configuration to route the
exhaust to an analyzer. The exhaust
pipe diameter must be constant within
3 exhaust pipe diameters before and
after the smokemeter’s optical
centerline. The exhaust pipe diameter
may not change by more than a 12degree half-angle within 6 exhaust pipe
diameters upstream of the smokemeter’s
optical centerline.
(ii) For end-of-line measurements
with systems that vent exhaust to the
ambient, add a stack extension and
position the smokemeter such that its
optical centerline is (2.5±0.625) cm
standard deviation by 10 and
subtracting it from the average.
(i) Determine the ICP–MS (or ICP–
OES) instrumental detection limit (ng/L)
by measuring at least seven blank
samples made up of the reagents from
paragraph (a) of this section.
(ii) Determine the method detection
limit (pg/m3 of flow or pg/g of the total
combined mass of the recovered
alumina, a portion of the ground quartz
tube from the reactor, and the quartz
wool) by measuring at least seven
reactor blank samples taken as
described in § 1065.1119(d).
■ 246. Amend subpart L by adding a
new center header ‘‘SMOKE OPACITY’’
after the newly added § 1065.1121 and
adding §§ 1065.1123, 1065.1125, and
1065.1127 under the new center header
to read as follows:
Smoke Opacity
§ 1065.1123 General provisions for
determining exhaust opacity.
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measuring percent opacity of exhaust
for all types of engines. The provisions
of § 1065.1127 describe how to use such
a system to determine percent opacity of
engine exhaust for applications other
than locomotives. See 40 CFR 1033.525
for measurement procedures for
locomotives.
§ 1065.1125
system.
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upstream of the stack extension’s exit.
Configure the exhaust stack and
extension such that at least the last 60
cm is a straight pipe with a circular
cross section with an approximate
inside diameter as specified in the
following table:
TABLE 1 TO PARAGRAPH (c)(2)(ii) OF
§ 1065.1125—APPROXIMATE
EXHAUST PIPE DIAMETER BASED ON
ENGINE POWER
Maximum rated horsepower
Approximate
exhaust
pipe
diameter
(mm)
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kW<40 ..................................
40≤kW<75 ............................
75≤kW<150 ..........................
150≤kW<225 ........................
225≤kW<375 ........................
kW≤ 375 ...............................
38
50
76
102
127
152
(iii) For both in-line and end-of-line
measurements, install the smokemeter
so its optical centerline is (3 to 10)
meters further downstream than the
point in the exhaust stream that is
farthest downstream considering all the
following components: Exhaust
manifolds, turbocharger outlets, exhaust
aftertreatment devices, and junction
points for combining exhaust flow from
multiple exhaust manifolds.
(3) Orient the light beam
perpendicular to the direction of
exhaust flow. Install the smokemeter so
it does not influence exhaust flow
distribution or the shape of the exhaust
plume. Set up the smokemeter’s optical
path length as follows:
(i) For locomotive applications, the
optical path length must be at least as
wide as the exhaust plume.
(ii) For all other applications, the
optical path length must be the same as
the diameter of the exhaust flow. For
noncircular exhaust configurations, set
up the smokemeter such that the light
beam’s path length is across the longest
axis with an optical path length equal to
the hydraulic diameter of the exhaust
flow.
(4) The smokemeter must not interfere
with the engine’s ability to meet the
exhaust backpressure requirements in
§ 1065.130(h).
(5) For engines with multiple exhaust
outlets, measure opacity using one of
the following methods:
(i) Join the exhaust outlets together to
form a single flow path and install the
smokemeter (3 to 10) m downstream of
the point where the exhaust streams
converge or the last exhaust
aftertreatment device, whichever is
farthest downstream.
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(ii) Install a smokemeter in each of the
exhaust flow paths. Report all measured
values. All measured values must
comply with standards.
(6) The smokemeter may use purge air
or a different method to prevent carbon
or other exhaust deposits on the light
source and detector. Such a method
used with end-of-line measurements
may not cause the smoke plume to
change by more than 0.5 cm at the
smokemeter. If such a method affects
the smokemeter’s optical path length,
follow the smokemeter manufacturer’s
instructions to properly account for that
effect.
(d) You may use smokemeters
meeting alternative specifications as
follows:
(1) You may use smokemeters that use
other electronic or optical techniques if
they employ substantially identical
measurement principles and produce
substantially equivalent results.
(2) You may ask us to approve the use
of a smokemeter that relies on partial
flow sampling. Follow the instrument
manufacturer’s installation, calibration,
operation, and maintenance procedures
if we approve your request. These
procedures must include correcting for
any change in the path length of the
exhaust plume relative to the diameter
of the engine’s exhaust outlet.
§ 1065.1127 Test procedure for
determining percent opacity.
The test procedure described in this
section applies for everything other than
locomotives. The test consists of a
sequence of engine operating points on
an engine dynamometer to measure
exhaust opacity during specific engine
operating modes to represent in-use
operation. Measure opacity using the
following procedure:
(a) Use the equipment and procedures
specified in this part 1065.
(b) Calibrate the smokemeter as
follows:
(1) Calibrate using neutral density
filters with approximately 10, 20, and
40 percent opacity. Confirm that the
opacity values for each of these
reference filters are NIST-traceable
within 185 days of testing, or within 370
days of testing if you consistently
protect the reference filters from light
exposure between tests.
(2) Before each test and optionally
during engine idle modes, remove the
smokemeter from the exhaust stream, if
applicable, and calibrate as follows:
(i) Zero. Adjust the smokemeter to
give a zero response when there is no
detectable smoke.
(ii) Linearity. Insert each of the
qualified reference filters in the light
path perpendicular to the axis of the
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light beam and adjust the smokemeter to
give a result within 1 percentage point
of the named value for each reference
filter.
(c) Prepare the engine, dynamometer,
and smokemeter for testing as follows:
(1) Set up the engine to run in a
configuration that represents in-use
operation.
(2) Determine the smokemeter’s
optical path length to the nearest mm.
(3) If the smokemeter uses purge air
or another method to prevent deposits
on the light source and detector, adjust
the system according to the system
manufacturer’s instructions and activate
the system before starting the engine.
(4) Program the dynamometer to
operate in torque-control mode
throughout testing. Determine the
dynamometer load needed to meet the
cycle requirements in paragraphs
(d)(4)(ii) and (iv) of this section.
(5) You may program the
dynamometer to apply motoring assist
with negative flywheel torque, but only
during the first 0.5 seconds of the
acceleration events in paragraphs
(d)(4)(i) and (ii) of this section. Negative
flywheel torque may not exceed
13.6 N · m.
(d) Operate the engine and
dynamometer over repeated test runs of
the duty cycle illustrated in Figure 1 of
this appendix. As noted in the figure,
the test run includes an acceleration
mode from points A through F in the
figure, followed by a lugging mode from
points I to J. Detailed specifications for
testing apply as follows:
(1) Continuously record opacity,
engine speed, engine torque, and
operator demand over the course of the
entire test at 10 Hz; however, you may
interrupt measurements to recalibrate
during each idle mode.
(2) Precondition the engine by
operating it for 10 minutes at maximum
mapped power.
(3) Operate the engine for (5.0 to 5.5)
minutes at warm idle speed, fnidle, with
load set to Curb Idle Transmission
Torque.
(4) Operate the engine and
dynamometer as follows during the
acceleration mode:
(i) First acceleration event—AB.
Partially increase and hold operator
demand to stabilize engine speed briefly
at (200±50) r/min above fnidle. The start
of this acceleration is the start of the test
(t = 0 s).
(ii) Second acceleration event—CD.
As soon as measured engine speed is
within the range specified in paragraph
(d)(4)(i) of this section, but not more
than 3 seconds after the start of the test,
rapidly set and hold operator demand at
maximum. Operate the dynamometer
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using a preselected load to accelerate
engine speed to 85 percent of maximum
test speed, fntest, in (5±1.5) seconds. The
engine speed throughout the
acceleration must be within ±100 r/min
of a target represented by a linear
transition between the low and high
engine speed targets.
(iii) Transition—DEF. As soon as
measured engine speed reaches 85
percent of fntest, rapidly set and hold
operator demand at minimum and
simultaneously apply a load to
decelerate to intermediate speed in (0.5
to 3.5) seconds. Use the same load
identified for the acceleration event in
paragraph (d)(4)(iv) of this section.
(iv) Third acceleration event—FGH.
Rapidly set and hold operator demand
at maximum when the engine is within
±50 r/min of intermediate speed.
Operate the dynamometer using a
preselected load to accelerate engine
speed to at least 95 percent of fntest in
(10±2) seconds.
(5) Operate the engine and
dynamometer as follows during the
lugging mode:
(i) Transition—HI. When the engine
reaches 95 percent of fntest, keep operator
demand at maximum and immediately
set dynamometer load to control the
engine at maximum mapped power.
Continue the transition segment for (50
to 60) seconds. For at least the last 10
seconds of the transition segment, hold
engine speed within ±50 r/min of fntest
and power at or above 95 percent of
maximum mapped power. Conclude the
transition by increasing dynamometer
load to reduce engine speed as specified
in paragraph (d)(4)(iii) of this section,
keeping operator demand at maximum.
(ii) Lugging—IJ. Apply dynamometer
loading as needed to decrease engine
speed from 50 r/min below fntest to
intermediate speed in (35±5) seconds.
The engine speed must remain within
±100 r/min of a target represented by a
linear transition between the low and
high engine speed targets.
(6) Return the dynamometer and
engine controls to the idle position
described in paragraph (d)(3) of this
section within 60 seconds of completing
the lugging mode.
(7) Repeat the procedures in
paragraphs (d)(3) through (6) of this
section as needed to complete three
valid test runs. If you fail to meet the
specifications during a test run,
continue to follow the specified duty
cycle before starting the next test run.
(8) Shut down the engine or remove
the smokemeter from the exhaust stream
to verify zero and linearity. Void the test
if the smokemeter reports more than 2
percent opacity for the zero verification,
or if the smokemeter’s error for any of
the linearity checks specified in
paragraph (b)(2) of this section is more
than 2 percent.
(e) Analyze and validate the test data
as follows:
(1) Divide each test run into test
segments. Each successive test segment
starts when the preceding segment ends.
Identify the test segments based on the
following criteria:
(i) The idle mode specified in
paragraph (d)(3) of this section for the
first test run starts immediately after
engine preconditioning is complete. The
idle mode for later test runs must start
within 60 seconds after the end of the
previous test run as specified in
paragraph (d)(6) of this section. The idle
mode ends when operator demand
increases for the first acceleration event
(Points A and B).
(ii) The first acceleration event in
paragraph (d)(4)(i) of this section ends
when operator demand is set to
maximum for the second acceleration
event (Point C).
(iii) The second acceleration event in
paragraph (d)(4)(ii) of this section ends
when the engine reaches 85 percent of
maximum test speed, fntest, (Point D) and
operator demand is set to minimum
(Point E).
(iv) The transition period in
paragraph (d)(4)(iii) of this section ends
when operator demand is set to
maximum (Point F).
(v) The third acceleration event in
paragraph (d)(4)(iv) of this section ends
when engine speed reaches 95 percent
of fntest (Point H).
(vi) The transition period in
paragraph (d)(5)(i) of this section ends
when engine speed first decreases to a
point more than 50 r/min below fntest
(Point I).
(vii) The lugging mode in paragraph
(d)(5)(ii) of this section ends when the
engine reaches intermediate speed
(Point J).
(2) Convert measured instantaneous
values to standard opacity values, κstd,
based on the appropriate optical path
length specified in Table 1 of
§ 1065.1125 using the following
equation:
Where:
κstd = standard instantaneous percent opacity.
κmeas = measured instantaneous percent
opacity.
lstd = standard optical path length
corresponding with engine power, in
millimeters.
lmeas = the smokemeter’s optical path length,
in millimeters.
Example for an engine <40 kW:
κmeas = 14.1%
lstd = 38 mm
lmeas = 41 mm
(3) Select opacity results from
corrected measurements collected
across test segments as follows:
(i) Divide measurements from
acceleration and lugging modes into
half-second intervals. Determine average
opacity values during each half-second
interval.
(ii) Identify the 15 highest half-second
values during the acceleration mode of
each test run.
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(iii) Identify the five highest halfsecond values during the lugging mode
of each test run.
(iv) Identify the three overall highest
values from paragraphs (e)(3)(ii) and (iii)
of this section for each test run.
(f) Determine percent opacity as
follows:
(1) Acceleration. Determine the
percent opacity for the acceleration
mode by calculating the average of the
45 readings from paragraph (e)(3)(ii) of
this section.
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(2) Lugging. Determine the percent
opacity for the lugging mode by
calculating the average of the 15
readings from paragraph (e)(3)(iii) of
this section.
(3) Peak. Determine the percent
opacity for the peaks in either
acceleration or lugging mode by
calculating the average of the 9 readings
from paragraph (e)(3)(iv) of this section.
(g) Submit the following information
in addition to what is required by
§ 1065.695:
(1) Exhaust pipe diameter(s).
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(2) Measured maximum exhaust
system backpressure over the entire test.
(3) Most recent date for establishing
that each of the reference filters from
paragraph (b) of this section are NISTtraceable.
(4) Measured smokemeter zero and
linearity values after testing.
(5) 10 Hz data from all valid test runs.
(h) The following figure illustrates the
dynamometer controls and engine
speeds for exhaust opacity testing:
BILLING CODE 6560–50–P
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BILLING CODE 6560–50–C
criteria. Before you may use a
measurement system that does not meet
linearity criteria, you must demonstrate
to us that the deficiency does not
adversely affect your ability to
demonstrate compliance with the
applicable standards in this chapter.
*
*
*
*
*
■ 250. Amend § 1066.415 by revising
paragraph (e)(2) to read as follows:
PART 1066—VEHICLE-TESTING
PROCEDURES
247. The authority citation for part
1066 continues to read as follows:
■
Authority: 42 U.S.C. 7401–7671q.
248. Amend § 1066.110 by revising
paragraphs (b)(2)(i) and (b)(2)(v)
introductory text to read as follows:
■
§ 1066.415
§ 1066.110 Equipment specifications for
emission sampling systems.
*
*
*
*
*
(b) * * *
(2) * * *
(i) For PM background measurement,
the following provisions apply in
addition to the provisions in 40 CFR
1065.140(b):
*
*
*
*
*
(v) If you choose to dilute the exhaust
by using a remote mix tee, which dilutes
the exhaust at the tailpipe, you may use
the following provisions consistent with
good engineering judgment, as long as
they do not affect your ability to
demonstrate compliance with the
applicable standards in this chapter:
*
*
*
*
*
■ 249. Amend § 1066.220 by revising
paragraph (b) to read as follows:
§ 1066.220 Linearity verification for
chassis dynamometer systems.
*
*
*
*
(b) Performance requirements. If a
measurement system does not meet the
applicable linearity criteria in Table 1 of
this section, correct the deficiency by recalibrating, servicing, or replacing
components as needed. Repeat the
linearity verification after correcting the
deficiency to ensure that the
measurement system meets the linearity
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*
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Vehicle operation.
*
*
*
*
*
(e) * * *
(2) If vehicles have features that
preclude dynamometer testing, you may
modify these features as necessary to
allow testing, consistent with good
engineering judgment, as long as it does
not affect your ability to demonstrate
that your vehicles comply with the
applicable standards in this chapter.
Send us written notification describing
these changes along with supporting
rationale.
*
*
*
*
*
■ 251. Amend § 1066.420 by revising
paragraph (b) to read as follows:
§ 1066.420
Test preparation.
*
*
*
*
*
(b) Minimize the effect of nonmethane
hydrocarbon contamination in the
hydrocarbon sampling system as
follows:
(1) For vehicles at or below 14,000
pounds GVWR with compressionignition engines, account for
contamination using one of the
following methods:
(i) Introduce zero and span gas during
analyzer calibration using one of the
following methods, noting that the
hydrocarbon analyzer flow rate and
pressure during zero and span
calibration (and background bag
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reading) must be exactly the same as
that used during testing to minimize
measurement errors:
(A) Close off the hydrocarbon
sampling system sample probe and
introduce gases downstream of the
probe making sure that you do not
pressurize the system.
(B) Introduce zero and span gas
directly at the hydrocarbon sampling
system probe at a flow rate greater than
125% of the hydrocarbon analyzer flow
rate allowing some gas to exit probe
inlet.
(ii) Perform the contamination
verification in paragraph (b)(2) of this
section.
(2) For vehicles above 14,000 pounds
GVWR with compression-ignition
engines, verify the amount of
nonmethane hydrocarbon
contamination as described in 40 CFR
1065.520(f).
*
*
*
*
*
■ 252. Amend § 1066.710 by revising
the introductory text, removing Figure
1, and adding paragraph (f) to read as
follows:
§ 1066.710 Cold temperature testing
procedures for measuring CO and NMHC
emissions and determining fuel economy.
This section describes procedures for
measuring carbon monoxide (CO) and
nonmethane hydrocarbon (NMHC)
emissions and determining fuel
economy on a cold day using the FTP
test cycle (see § 1066.801).
*
*
*
*
*
(f) The following figure illustrates the
cold temperature testing sequence for
measuring CO and NMHC emissions
and determining fuel economy:
BILLING CODE 6560–50–P
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BILLING CODE 6560–50–C
§ 1066.831 Exhaust emission test
procedures for aggressive driving.
253. Amend § 1066.815 by revising
paragraph (d)(1)(ii) to read as follows:
■
*
§ 1066.815 Exhaust emission test
procedures for FTP testing.
jspears on DSK121TN23PROD with PROPOSALS2
*
*
*
*
*
(d) * * *
(1) * * *
(ii) Simultaneously start any
electronic integrating devices,
continuous data recording, and batch
sampling before attempting to start the
engine. Initiate the sequence of points in
the test cycle when the engine starts.
Place the vehicle in gear 15 seconds
after engine starting, which is 5 seconds
before the first acceleration.
*
*
*
*
*
■ 254. Amend § 1066.831 by revising
paragraph (d) to read as follows:
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*
*
*
*
(d) For diesel-fueled vehicles,
measure THC emissions on a
continuous basis. For separate
measurement of the city and highway
test intervals as described in paragraph
(c) of this section, perform separate
calculations for each portion of the test
cycle.
*
*
*
*
*
■ 255. Amend § 1066.835 by revising
paragraphs (f)(1), (2), and (3)(iii) to read
as follows:
§ 1066.835 Exhaust emission test
procedure for SC03 emissions.
*
*
*
*
*
(f) * * *
(1) Ambient temperature and
humidity. Measure and record ambient
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temperature and humidity in the test
cell at least once every 30 seconds
during the sampling period.
Alternatively, if you collect data of at
least once every 12 seconds, you may
use a moving average of up to 30 second
intervals to measure and record ambient
temperature and humidity. Control
ambient temperature throughout the test
sequence to (35.0±3.0) °C. Control
ambient temperature during emission
sampling to (33.6 to 36.4) °C on average.
Control ambient humidity during
emission sampling as described in
§ 1066.420(d).
(2) Conditions before testing. Use
good engineering judgment to
demonstrate that you meet the specified
temperature and humidity tolerances in
paragraph (f)(1) of this section during
the preconditioning cycle and during
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the vehicle soak period in paragraph
(c)(6) of this section.
(3) * * *
(iii) Determine radiant energy
intensity experienced by the vehicle as
the average value between two
measurements along the vehicle’s
centerline, one at the base of the
windshield and the other at the bottom
of the rear window (or equivalent
location for vehicles without a rear
window). This value must be (850 ±45)
W/m2. Instruments for measuring
radiant energy intensity must meet the
following minimum specifications:
*
*
*
*
*
■ 256. Amend § 1066.845 by revising
paragraphs (c) and (f)(3) to read as
follows:
§ 1066.845 AC17 air conditioning
efficiency test procedure.
*
*
*
*
*
(c) Ambient conditions. Measure and
control ambient conditions as specified
in § 1066.835(f), except that you must
control ambient temperature during
emission sampling to (22.0 to 28.0) °C
throughout the test and (23.5 to 26.5) °C
on average. These tolerances apply to
the combined SC03 and HFET drive
cycles during emission sampling. Note
that you must set the same ambient
temperature target for both the air
conditioning on and off portions of
emission sampling. Control ambient
temperature during the preconditioning
cycle and 30 minute soak to (25.0 ±5.0)
°C. For these same modes with no
emission sampling, target the specified
ambient humidity levels, but you do not
need to meet the humidity tolerances.
Note that solar heating is disabled for
certain test intervals as described in this
section.
*
*
*
*
*
(f) * * *
(3) Turn on solar heating within one
minute after turning off the engine.
Once the solar energy intensity reaches
805 W/m2, let the vehicle soak for (30
±1) minutes. You may alternatively rely
on prior measurements to start the soak
period after a defined period of warming
up to the specified solar heat load. Close
the vehicle’s windows at the start of the
soak period; ensure that the windows
are adequately closed where
instrumentation and wiring pass
through to the interior.
*
*
*
*
*
■ 257. Amend § 1066.1001 by adding
definitions for ‘‘Charge-depleting’’ and
‘‘Charge-sustaining’’ in alphabetical
order and revising the definition for
‘‘Test interval’’ to read as follows:
§ 1066.1001
Definitions.
*
*
*
*
*
Charge-depleting means relating to
the test interval of a plug-in hybrid
engine or powertrain in which the
engine or powertrain consumes electric
energy from the RESS that has been
charged from an external power source
until the RESS is depleted to the point
that a test interval qualifies as chargesustaining. The engine might consume
fuel to produce power during a chargedepleting test interval.
Charge-sustaining means relating to
the test interval of a plug-in hybrid
engine or powertrain in which the
engine or powertrain consumes fuel to
produce power such that the battery’s
net-energy change meets the end-of-test
criterion of SAE J1711 or SAE J2711, as
applicable (incorporated by reference in
§ 1066.1010).
*
*
*
*
*
Test interval means a period over
which a vehicle’s emission rates are
determined separately. For many
standards, compliance with the
standard is based on a weighted average
of the mass emissions from multiple test
intervals. For example, the standardsetting part may specify a complete duty
cycle as a cold-start test interval and a
hot-start test interval. In cases where
multiple test intervals occur over a duty
cycle, the standard-setting part may
specify additional calculations that
weight and combine results to arrive at
composite values for comparison against
the applicable standards in this chapter.
*
*
*
*
*
■ 258. Amend § 1066.1005 by revising
paragraphs (b), (g), and (h) to read as
follows:
§ 1066.1005 Symbols, abbreviations,
acronyms, and units of measure.
*
*
*
*
*
(b) Symbols for chemical species. This
part uses the following symbols for
chemical species and exhaust
constituents:
TABLE 2 TO PARAGRAPH (b) OF § 1066.1005—SYMBOLS FOR CHEMICAL SPECIES AND EXHAUST CONSTITUENTS
jspears on DSK121TN23PROD with PROPOSALS2
Symbol
Species
CH4 ...........................................................................................................................
CH3OH ......................................................................................................................
CH2O ........................................................................................................................
C2H4O .......................................................................................................................
C2H5OH ....................................................................................................................
C2H6 ..........................................................................................................................
C3H7OH ....................................................................................................................
C3H8 ..........................................................................................................................
C4 H10 ........................................................................................................................
C5H 12 ........................................................................................................................
CO .............................................................................................................................
CO2 ...........................................................................................................................
H2O ...........................................................................................................................
HC .............................................................................................................................
N2 ..............................................................................................................................
NMHC .......................................................................................................................
NMHCE .....................................................................................................................
NMOG .......................................................................................................................
NO .............................................................................................................................
NO2 ...........................................................................................................................
NOX ...........................................................................................................................
N2O ...........................................................................................................................
O2 ..............................................................................................................................
OHC ..........................................................................................................................
PM .............................................................................................................................
THC ...........................................................................................................................
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methane.
methanol.
formaldehyde.
acetaldehyde.
ethanol.
ethane.
propanol.
propane.
butane.
pentane.
carbon monoxide.
carbon dioxide.
water.
hydrocarbon.
molecular nitrogen.
nonmethane hydrocarbon.
nonmethane hydrocarbon equivalent.
nonmethane organic gas.
nitric oxide.
nitrogen dioxide.
oxides of nitrogen.
nitrous oxide.
molecular oxygen.
oxygenated hydrocarbon.
particulate matter.
total hydrocarbon.
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TABLE 2 TO PARAGRAPH (b) OF § 1066.1005—SYMBOLS FOR CHEMICAL SPECIES AND EXHAUST CONSTITUENTS—
Continued
Symbol
Species
THCE ........................................................................................................................
*
*
*
*
*
total hydrocarbon equivalent.
(g) Constants. (1) This part uses the
following constants for the composition
of dry air:
TABLE 7 TO PARAGRAPH (g)(1) OF § 1066.1005—CONSTANTS FOR THE COMPOSITION OF DRY AIR
Symbol
Quantity
xArair ..................
xCO2air ...............
xN2air .................
xO2air .................
amount
amount
amount
amount
of
of
of
of
mol/mol
argon in dry air ....................................................................................................................
carbon dioxide in dry air .....................................................................................................
nitrogen in dry air ................................................................................................................
oxygen in dry air .................................................................................................................
0.00934
0.000375
0.78084
0.209445
(2) This part uses the following molar
masses or effective molar masses of
chemical species:
TABLE 8 TO PARAGRAPH (g)(2) OF § 1066.1005—MOLAR MASSES OR EFFECTIVE MOLAR MASSES OF CHEMICAL SPECIES
g/mol (10¥3·kg·mol¥1)
Symbol
Quantity
Mair ....................
MH2O .................
molar mass of dry air 1 .........................................................................................................................
molar mass of water .............................................................................................................................
1 See
28.96559
18.01528
paragraph (g)(1) of this section for the composition of dry air.
(3) This part uses the following molar
gas constant for ideal gases:
TABLE 9 TO PARAGRAPH (g)(3) OF § 1066.1005—MOLAR GAS CONSTANT FOR IDEAL GASES
J/(mol·K)
(m2·kg·s¥2·mol-1·K¥1)
Symbol
Quantity
R .......................
molar gas constant ...............................................................................................................................
8.314472
(h) Prefixes. This part uses the
following prefixes to define a quantity:
TABLE 10 TO PARAGRAPH (h) OF § 1066.1005—PREFIXES TO DEFINE A QUANTITY
Symbol
Quantity
n ........................
μ ........................
m .......................
c ........................
k ........................
M .......................
nano ......................................................................................................................................................
micro .....................................................................................................................................................
milli .......................................................................................................................................................
centi ......................................................................................................................................................
kilo ........................................................................................................................................................
mega .....................................................................................................................................................
259. Revise § 1066.1010 to read as
follows:
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■
§ 1066.1010
Incorporation by reference.
Certain material is incorporated by
reference into this part with the
approval of the Director of the Federal
Register in accordance with 5 U.S.C.
552(a) and 1 CFR part 51. To enforce
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Value
any edition other than that specified in
this section, the Environmental
Protection Agency (EPA) must publish a
document in the Federal Register and
the material must be available to the
public. All approved material is
available for inspection at the EPA and
at the National Archives and Records
Administration (NARA). Contact EPA
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109
10¥6
10¥3
10¥2
103
106
at: U.S. EPA, Air and Radiation Docket
and Information Center, 1301
Constitution Ave. NW, Room B102, EPA
West Building, Washington, DC 20460,
www.epa.gov/dockets, (202) 202–1744.
For information on the availability of
this material at NARA, email:
fr.inspection@nara.gov, or go to:
www.archives.gov/federal-register/cfr/
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ibr-locations.html. The material may be
obtained from the following sources:
(a) National Institute of Standards and
Technology (NIST), 100 Bureau Drive,
Stop 1070, Gaithersburg, MD 20899–
1070; (301) 975–6478; www.nist.gov.
(1) NIST Special Publication 811,
2008 Edition, Guide for the Use of the
International System of Units (SI),
Physics Laboratory, March 2008; IBR
approved for §§ 1066.20(a); 1066.1005.
(2) [Reserved]
(b) SAE International, 400
Commonwealth Dr., Warrendale, PA
15096–0001; (877) 606–7323 (U.S. and
Canada) or (724) 776–4970 (outside the
U.S. and Canada); www.sae.org.
(1) SAE J1263, Road Load
Measurement and Dynamometer
Simulation Using Coastdown
Techniques, revised March 2010; IBR
approved for §§ 1066.301(b);
1066.305(a); 1066.310(b).
(2) SAE J1634, Battery Electric
Vehicle Energy Consumption and Range
Test Procedure, revised July 2017; IBR
approved for § 1066.501(a).
(3) SAE J1711, Recommended Practice
for Measuring the Exhaust Emissions
and Fuel Economy of Hybrid-Electric
Vehicles, Including Plug-In Hybrid
Vehicles, revised June 2010; IBR
approved for §§ 1066.501(a); 1066.1001.
(4) SAE J2263, Road Load
Measurement Using Onboard
Anemometry and Coastdown
Techniques, revised May 2020; IBR
approved for §§ 1066.301(b); 1066.305;
1066.310(b).
(5) SAE J2264, Chassis Dynamometer
Simulation of Road Load Using
Coastdown Techniques, revised January
2014; IBR approved for § 1066.315.
(6) SAE J2711, Recommended Practice
for Measuring Fuel Economy and
Emissions of Hybrid-Electric and
Conventional Heavy-Duty Vehicles,
revised May 2020; IBR approved for
§§ 1066.501(a); 1066.1001.
(7) SAE J2951, Drive Quality
Evaluation for Chassis Dynamometer
Testing, revised January 2014; IBR
approved for § 1066.425(j).
PART 1068—GENERAL COMPLIANCE
PROVISIONS FOR HIGHWAY,
STATIONARY, AND NONROAD
PROGRAMS
260. The authority citation for part
1068 continues to read as follows:
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■
Authority: 42 U.S.C. 7401–7671q.
261. Amend § 1068.1 by revising
paragraphs (a)(2), (5), (6), (8), (9), and
(13) and adding paragraph (a)(15) to
read as follows:
■
§ 1068.1
Does this part apply to me?
(a) * * *
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(2) This part 1068 applies for heavyduty motor vehicles and motor vehicle
engines we regulate under 40 CFR parts
1036 and 1037. This includes trailers.
This part 1068 applies to heavy-duty
motor vehicles and motor vehicle
engines certified under 40 CFR part 86
to the extent and in the manner
specified in 40 CFR parts 85, 86, and
1036.
*
*
*
*
*
(5) This part 1068 applies for
locomotives that are subject to the
provisions of 40 CFR part 1033.
(6) This part 1068 applies for landbased nonroad compression-ignition
engines that are subject to the
provisions of 40 CFR part 1039. This
part 1068 applies for engines certified
under 40 CFR part 89 to the extent and
in the manner specified in 40 CFR part
1039.
*
*
*
*
*
(8) This part 1068 applies for marine
compression-ignition engines that are
subject to the provisions of 40 CFR part
1042. This part 1068 applies for marine
compression-ignition engines certified
under 40 CFR part 94 to the extent and
in the manner specified in 40 CFR part
1042.
(9) This part 1068 applies for marine
spark-ignition engines that are subject to
the provisions of 40 CFR part 1045. This
part 1068 applies for marine sparkignition engines certified under 40 CFR
part 91 to the extent and in the manner
specified in 40 CFR part 1045.
*
*
*
*
*
(13) This part applies for small
nonroad spark-ignition engines that are
subject to the provisions of 40 CFR part
1054. This part 1068 applies for
nonroad spark-ignition engines certified
under 40 CFR part 90 to the extent and
in the manner specified in 40 CFR part
1054.
*
*
*
*
*
(15) This part 1068 applies to portable
fuel containers we regulate under 40
CFR part 59 to the extent and in the
manner specified in 40 CFR part 59,
subpart F.
*
*
*
*
*
■ 262. Revise § 1068.10 to read as
follows:
§ 1068.10 Practices for handling
confidential business information.
The provisions of this section apply
both to any information you send us and
to any information we collect from
inspections, audits, or other site visits.
(a) When you submit information to
us, if you claim any of that information
as confidential, you may identify what
you claim to be confidential by marking,
circling, bracketing, stamping, or some
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other method; however, we will not
consider any claims of confidentiality
over information we have determined to
be not entitled to confidential treatment
under § 1068.11 or other applicable
provisions.
(b) If you send us information without
claiming it is confidential, we may make
it available to the public without further
notice to you, as described in 40 CFR
2.301(j).
(c) For submissions that include
information that may be entitled to
confidential treatment, we may require
that you send a ‘‘public’’ copy of the
report that does not include the
confidential information. We may
require that you substantiate your claim
to confidential treatment for any items
not contained in the public version. We
will release additional information from
the complete version of such a
submission only as allowed under 40
CFR 2.301(j) and as described in this
subpart and the standard-setting part.
(d) We will safeguard your
confidential business information (CBI)
as described in 40 CFR 2.301(j). Also,
we will treat certain information as
confidential and will only disclose this
information if it has been determined to
be not entitled to confidential treatment
as specified in § 1068.11(c). The
following general provisions describe
how we will process requests for
making information publicly available:
(1) Certification information. We will
treat information submitted in an
application for certification as
confidential until the introduction-intocommerce date you identify in your
application for certification consistent
with 40 CFR 2.301(a)(2)(ii)(B). If we
issue the certificate after your specified
date, for the purpose of this section the
introduction-into-commerce date is the
date we issue the certificate. After that
date, we will treat information
submitted in an application for
certification as described in § 1068.11.
(2) Preliminary and superseded
information. Preliminary and
superseded versions of information you
submit are covered by confidentiality
determinations in the same manner as
final documents. However, we will
generally not disclose preliminary or
superseded information unless we
receive a request under 5 U.S.C. 552 that
specifically asks for all versions of a
document, including preliminary and
superseded versions. We will consider a
document preliminary if we have not
reviewed it to verify its accuracy or if
the reporting deadline has not yet
passed. We will consider information
superseded if you submit a new
document or a revised application for
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certification to replace the earlier
version.
(3) Authorizing CBI disclosure. The
provisions of this section do not prevent
us from disclosing protected
information if you specifically authorize
it.
(4) Relationship to the standardsetting part. The standard-setting part
may identify additional provisions
related to confidentiality
determinations. Note that the standardsetting part identifies information
requirements that apply for each type of
engine/equipment. If this section
identifies information that is not
required for a given engine, that does
not create a requirement to submit the
information.
(5) Changes in law. The
confidentiality determinations in this
section and in the standard-setting parts
may be changed through the processes
described in 40 CFR 2.301(j)(4).
■ 263. Add § 1068.11 to read as follows:
jspears on DSK121TN23PROD with PROPOSALS2
§ 1068.11 Confidentiality determinations
and related procedures.
This section characterizes various
categories of information for purposes of
making confidentiality determinations,
as follows:
(a) This paragraph (a) applies the
definition of ‘‘Emission data’’ in 40 CFR
2.301(a) for information related to
engines/equipment subject to this part.
‘‘Emission data’’ cannot be treated as
confidential business information and
shall be available to be disclosed to the
public except as specified in
§ 1068.10(d)(1). The following categories
of information qualify as emission data,
except as specified in paragraph (c) of
this section:
(1) Certification and compliance
information, including information
submitted in an application for a
certificate of conformity that is used to
assess compliance.
(2) Fleet value information, including
information submitted for compliance
with fleet average emission standards
and emissions related ABT credit
information, including the information
used to generate credits.
(3) Source family information. For
example, engine family information or
test group information would identify
the regulated emission source.
(4) Test information and results,
including emission test results and
other data from emission testing that are
submitted in an application for a
certificate of conformity, test results
from in-use testing, production-line
testing, and any other testing to
demonstrate emissions. The information
in this category includes all related
information to characterize test results,
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document the measurement procedure,
and modeling inputs and outputs where
the compliance demonstration is based
on computer modeling.
(5) ABT credit information, including
information submitted for current and
future compliance demonstrations using
credits under an ABT program.
(6) Production volume, including
information submitted for compliance
with fleet average emission standards,
compliance with requirements to test
production engines/equipment, or
compliance through ABT programs.
(7) Defect and recall information,
including all information submitted in
relation to a defect or recall except the
remedial steps you identify in
§ 1068.510(a)(2).
(8) Selective enforcement audit
compliance information.
(b) The following categories of
information are not eligible for
confidential treatment, except as
specified in § 1068.10(d)(1):
(1) Published information, including
information that is made available in
annual and quarterly filings submitted
to the U.S. Securities and Exchanges
Commission, on company websites, or
otherwise made publicly available by
the information submitter.
(2) Observable information available
to the public after the introduction to
commerce date.
(c) The following categories of
information are subject to the process
for confidentiality determinations in 40
CFR part 2 as described in 40 CFR
2.301(j)(5).
(1) Projected sales and production
volumes.
(2) Production start and end dates.
(3) Detailed description of emission
control operation and function.
(4) Design specifications related to
aftertreatment devices.
(5) Description of auxiliary emission
control devices (AECDs).
(6) Plans for meeting regulatory
requirements. For example, this applies
for any projections of emission credits
for the coming model year or
determinations of the number of
required repair facilities that are based
on projected production volumes.
(7) The following information related
to deterioration factors and other
adjustment factors:
(i) Procedures to determine
deterioration factors and other emission
adjustment factors.
(ii) Any information used to justify
those procedures.
(iii) Emission measurements you use
to compare procedures or demonstrate
that the procedures are appropriate.
(8) Financial information related to
the following items:
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(i) ABT credit transactions, including
dollar amount, identity of parties, and
contract information.
(ii) Meeting bond requirements,
including aggregate U.S. asset holdings,
financial details regarding specific
assets, whether the manufacturer or
importer obtains a bond, and copies of
bond policies.
(9) Serial numbers or other
information to identify specific engines
or equipment selected for testing.
(10) Procedures that apply based on
your request to test engines/equipment
differently than we specify in the
regulation. This applies for special and
alternative test procedures. This also
applies, for example, if we approve a
broader or narrower zone of engine
operation for not-to-exceed testing.
(11) Information related to testing
vanadium catalysts in 40 CFR part 1065,
subpart L.
(12) GPS data identifying the location
for in-use emission measurements.
(13) Information related to possible
defects that are subject to further
investigation (not confirmed defects).
(d) If you submit information that is
not addressed in paragraphs (a) through
(c) of this section, you may claim the
information as confidential. We may
require you to provide us with
information to substantiate your claims.
If claimed, we may consider this
substantiating information to be
confidential to the same degree as the
information for which you are
requesting confidential treatment. We
will make our determination based on
your statements to us, the supporting
information you send us, and any other
available information. However, we may
determine that your information is not
subject to confidential treatment
consistent with 40 CFR part 2 and 5
U.S.C. 552(b)(4).
(e) Applications for certification and
submitted reports typically rely on
software or templates to identify
specific categories of information. If you
submit information in a comment field
designated for users to add general
information, we will respond to requests
for disclosing that information
consistent with paragraphs (a) through
(d) of this section.
■ 264. Amend § 1068.30 by adding a
definition for ‘‘Critical emission-related
component’’ in alphabetical order and
revising the definition of ‘‘Designated
Compliance Officer’’ to read as follows:
§ 1068.30
Definitions.
*
*
*
*
*
Critical emission-related component
means a component identified in
appendix A of this part whose primary
purpose is to reduce emissions or whose
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failure would commonly increase
emissions without significantly
degrading engine/equipment
performance.
*
*
*
*
*
Designated Compliance Officer means
one of the following:
(1) For motor vehicles regulated under
40 CFR part 86, subpart S: Director,
Light-Duty Vehicle Center, U.S.
Environmental Protection Agency, 2000
Traverwood Drive, Ann Arbor, MI
48105; complianceinfo@epa.gov;
www.epa.gov/ve-certification.
(2) For compression-ignition engines
used in heavy-duty highway vehicles
regulated under 40 CFR part 86, subpart
A, and 40 CFR parts 1036 and 1037, and
for nonroad and stationary compressionignition engines or equipment regulated
under 40 CFR parts 60, 1033, 1039, and
1042: Director, Diesel Engine
Compliance Center, U.S. Environmental
Protection Agency, 2000 Traverwood
Drive, Ann Arbor, MI 48105;
complianceinfo@epa.gov; www.epa.gov/
ve-certification.
(3) Director, Gasoline Engine
Compliance Center, U.S. Environmental
Protection Agency, 2000 Traverwood
Drive, Ann Arbor, MI 48105;
complianceinfo@epa.gov; www.epa.gov/
ve-certification, for all the following
engines and vehicles:
(i) For spark-ignition engines used in
heavy-duty highway vehicles regulated
under 40 CFR part 86, subpart A, and
40 CFR parts 1036 and 1037,
(ii) For highway motorcycles
regulated under 40 CFR part 86, subpart
E.
(iii) For nonroad and stationary sparkignition engines or equipment regulated
under 40 CFR parts 60, 1045, 1048,
1051, 1054, and 1060.
■ 265. Add § 1068.50 to read as follows:
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§ 1068.50
Adjustable parameters.
(a) The standard-setting part generally
requires that production engines, preproduction engines, and in-use engines
with adjustable parameters meet all the
requirements of this part for any
adjustment in the physically adjustable
range. This section refers to engines,
because most adjustable parameters are
integral to the engine even in the case
of equipment-based standards. This
section also applies for equipmentbased adjustable parameters. The
provisions of this section apply starting
with model year 2024.
(b) You must use good engineering
judgment for all decisions related to
adjustable parameters. We recommend
that you ask for preliminary approval
for decisions related to new
technologies, substantially changed
engine designs, or new methods for
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limiting adjustability. Decisions related
to adjustable parameters include the
following:
(1) Determining which engine
operating parameters qualify as
adjustable parameters.
(2) Establishing the adequacy of the
limits, stops, seals, or other means used
to limit adjustment.
(3) Defining the physically adjustable
ranges for each such parameter.
(c) For purposes of this section,
‘‘operating parameter’’ means any
feature that can, by the nature of its
design, be adjusted to affect engine/
equipment performance, including
engine components that are designed to
be replaced. For example, while bolts
used to assemble the engine are
practically adjustable (can be loosened
or tightened), they are not adjustable
parameters because they are not
operating parameters. See paragraph (h)
of this section for special provisions
related to elements of design involving
consumption and replenishment. A
nonconsumable operating parameter is
considered an adjustable parameter as
follows:
(1) An operating parameter is not an
adjustable parameter if we determine it
is not practically adjustable using
available tools, as described in
paragraph (d) of this section, or we
determine that engine operation over
the full range of adjustment does not
affect emissions without also degrading
engine performance to the extent that
operators will be aware of the problem.
Also, while spark plug gap and valve
lash are practically adjustable operating
parameters, they are not adjustable
parameters because adjusting them does
not affect emissions without also
degrading engine performance.
(2) The following specific criteria
apply for determining whether a
parameter is practically adjustable
because it is permanently sealed or
otherwise inaccessible:
(i) Electronic components on circuit
boards (such as onboard computers) are
not practically adjustable if the board is
encapsulated with a durable resin that
adequately limits access to components
on the board, consistent with paragraph
(d)(1) of this section.
(ii) Threaded fasteners (such as
screws) on mechanically controlled
engines are considered not practically
adjustable if simple tools cannot be used
to adjust the parameter once the head is
sheared off after adjustment at the
factory, or if the fastener is recessed
within a larger, permanent body and
sealed with a durable plug, cap, or cover
plate that adequately limits access to the
fastener, consistent with paragraph
(d)(1) of this section.
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(iii) Bimetal springs on mechanically
controlled engines are considered not
practically adjustable if the plate
covering the bimetal spring is riveted or
welded in place or it is held in place
with threaded fasteners meeting the
specifications described in this
paragraph (c)(2).
(d) The following provisions apply for
determining whether operating
parameters are ‘‘practically adjustable’’:
(1) A mechanically controlled
parameter is considered ‘‘not practically
adjustable’’ if adjustments with ordinary
tools take more than 15 minutes or
involve service parts that cost more than
$30 for engines at or below 30 kW, or
take more than 60 minutes or involve
service parts that cost more than $60 for
engines between 30 kW and 560 kW.
These costs are in 2020 dollars. Adjust
these values for certification by
comparing most recently available
Consumer Price Index for All Urban
Consumers (CPI–U) value published by
the Bureau of Labor Statistics at
www.usinflationcalculator.com. As used
in this paragraph (d), the term ‘‘ordinary
tools’’ includes hand tools, solvents, or
other supplies that are reasonably
available to the operator. Hand tools
include screwdrivers, pliers, hammers,
awls, wrenches, electric screwdrivers,
electric drills, and any tools supplied by
the manufacturer with the product. Any
such items that are sold at hardware
stores, automotive parts supply stores or
on the Internet are considered available.
The cost thresholds described in this
paragraph (d)(1) do not include the cost
of labor or the cost of any necessary
tools or nonconsumable supplies; the
time thresholds refer to the time
required to access and adjust the
parameter, excluding any time
necessary to purchase parts, tools, or
supplies or to perform testing. For
engines at or above 560 kW,
mechanically controlled parameters are
considered ‘‘practically adjustable’’ if
the parameter can be adjusted using any
available tools. Determine the
practically adjustable range of
mechanically controlled parameters as
described in paragraph (e) this section.
(2) Electronically controlled
parameters are considered ‘‘practically
adjustable’’ if they can be adjusted using
any available tools (including devices
that are used to alter computer code).
Conversely, such parameters are not
practically adjustable if you limit access
to the electronic control units with
password or encryption protection. You
must have adequate protections in place
to prevent distribution and use of
passwords or encryption keys. We may
exclude operating parameters (or narrow
the adjustable range under paragraph (f)
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of this section) where we determine that
the operating parameters will not be
subject to in-use adjustment or will be
subject to a more limited in-use
adjustment. Our approval may include
conditions to ensure that the certified
configuration includes adjustable ranges
that reflect the expected range of in-use
adjustment. This paragraph (d)(2)
applies for engines with any degree of
electronic control. Determine the
practically adjustable range of
electronically controlled parameters as
described in paragraph (f) of this
section.
(e) A physical limit or stop is
adequate for defining the limits of the
practically adjustable range if it has the
following characteristics:
(1) In the case of a threaded
adjustment, the threads are terminated,
pinned, or crimped to prevent
additional travel without such that the
operator cannot bypass the physical
limit or stop without causing damage for
which the repairs would exceed the
time or cost thresholds specified in
paragraph (d)(1) of this section.
(2) Operators cannot exceed the travel
or rotation limits using ordinary tools
without causing damage for which the
repairs would exceed the time or cost
thresholds specified in paragraph (d)(1)
of this section. For example, if a vehicle
has a shim, bushing, or other device to
limit flow rates, range of travel, or other
parameters to prevent operating outside
of a specified range of engine or vehicle
speeds, you must take steps to prevent
operators or mechanics from removing,
replacing, or altering those parts to
operate at a wider range of engine or
vehicle speeds.
(f) Apply the following provisions to
determine the practically adjustable
range for electronically controlled
parameters that can be adjusted by
changing software or operating
parameters (‘‘reflashed’’):
(1) If an engine family includes
multiple algorithms that can be selected
or are easily accessible, consider each of
the available settings to be within the
practically adjustable range.
(2) If you sell or offer to sell software
or other products that could be used to
reflash or otherwise modify the
electronic control unit, consider all
those settings to be within the
practically adjustable range.
(3) If your engines/equipment have
other electronic settings that can be
modified or accessed as described in
paragraph (d)(2) of this section, consider
all those settings to be within the
practically adjustable range. The
following engine systems and features
illustrate examples of the types of
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electronic settings for which this
paragraph (f)(3) applies:
(i) Air-fuel setpoints for closed-loop
fuel systems.
(ii) Reductant flow systems.
(iii) Base maps for fuel injection or
spark timing.
(iv) Exhaust gas recirculation maps.
(g) We will make determinations
regarding in-use adjustments of
adjustable parameters under this section
for certifying engines as follows:
(1) Our determinations will depend
on in-use maintenance practices
conforming to the maintenance and
service information you provide. For
example, if your published maintenance
instructions describe routine procedures
for adjusting engines or if you or your
dealers make specialized tools available
to operators, we will conclude that such
adjustments are likely to occur. Also,
your maintenance and service
information may not specify adjustable
ranges that are broader than those that
you specify in your application for
certification.
(2) We may review manufacturer
statements under this section for
certifying engines for a later model year
if we learn from observation of in-use
engines or other information that a
parameter was in fact practically
adjustable or that the specified
operating range was in fact not correct.
We may require you to include a new
adjustable parameter or to revise your
specified operating range for an
adjustable parameter.
(h) Except as provided in the
standard-setting part and this paragraph
(h), engines are not in the certified
configuration if you produce them with
adjustable parameters set outside the
range specified in your application for
certification. Similarly, engines are not
in the certified configuration if you
produce them with other operating
parameters that do not conform to the
certified configuration. The following
provisions apply for adjustable
parameters related to elements of design
involving consumption and
replenishment, such as DEF tank fill
level and hybrid battery state of charge:
(1) We will determine the range of
adjustability based on the likelihood of
in-use operation at a given point in the
physically adjustable range. We may
determine that operation in certain
subranges within the physically
adjustable range is sufficiently unlikely
that the subranges should be excluded
from the allowable adjustable range for
testing.
(2) Shipping new engines/equipment
in a state or configuration requiring
replenishment to be within the range of
adjustability for a certified configuration
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17885
does not cause a violation of the
prohibition in § 1068.101(a)(1).
(i) In your application for
certification, include information
related to adjustable parameters as
described in the standard-setting part
and state that you meet the
specifications of this section and
provide supporting documentation for
that statement as follows:
(1) If your engine is designed with
mechanically controlled adjustable
parameters, state that they meet the
specifications of this section for
preventing in-use operation outside the
intended physically adjustable range.
(2) If your engine is designed with
electronically controlled operating
parameters that you consider ‘‘not
practically adjustable,’’ state that you
have restricted access to the electronic
controls as specified in this section to
prevent in-use operation outside the
practically adjustable range.
(j) We may inspect your engines at
any time to determine whether they
meet the specifications of this section.
We may purchase engines for tesing, or
we may ask you to supply engines for
such inspections. We will inspect using
ordinary tools and time limits specified
in paragraph (d)(1) of this section and
any available devices that alter
computer code as specified in paragraph
(d)(2) of this section. The inspection
will determine the following:
(1) If the adjustable parameter is
limited to the physically adjustable
range specified in the manufacturer’s
certification application.
(2) If physical stops for mechanically
controlled adjustable parameters can be
bypassed using methods outlined in
paragraph (d)(1) of this section.
(k) Where we determine that you
failed to identify something that should
be considered an adjustable parameter,
we may require you to treat the
parameter as defective under
§ 1068.501. If we determine you
deliberately misrepresented the
accessibility of the parameter or that
you did not act in good faith, we may
take action regarding your certificate as
described in the standard-setting part
(see, for example, 40 CFR 1054.255).
(l) Nothing in this section limits the
tampering prohibition of
§ 1068.101(b)(1) or the defeat device
prohibition of § 1068.101(b)(2).
■ 266. Amend § 1068.101 by revising
paragraphs (a) introductory text and
(b)(5) to read as follows:
§ 1068.101 What general actions does this
regulation prohibit?
*
*
*
*
*
(a) The following prohibitions and
requirements apply to manufacturers of
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new engines, manufacturers of
equipment containing these engines,
manufacturers of new equipment, and
other persons as provided by
§ 1068.1(a), except as described in
subparts C and D of this part:
*
*
*
*
*
(b) * * *
(5) Importation. You may not import
an uncertified engine or piece of
equipment if it is defined to be new in
the standard-setting part with a model
year for which emission standards
applied. Anyone violating this
paragraph (b)(5) is deemed to be a
manufacturer in violation of paragraph
(a)(1) of this section. We may assess a
civil penalty up to $44,539 for each
engine or piece of equipment in
violation. Note the following:
*
*
*
*
*
■ 267. Amend § 1068.210 by revising
paragraph (c) introductory text to read
as follows:
§ 1068.210 Exempting test engines/
equipment.
*
*
*
*
*
(c) If you are a certificate holder, you
may request an exemption for engines/
equipment you intend to include in a
test program.
*
*
*
*
*
■ 268. Amend § 1068.220 by revising
paragraph (b) to read as follows:
§ 1068.220 Exempting display engines/
equipment.
*
*
*
*
*
(b) Nonconforming display engines/
equipment will be exempted if they are
used for displays in the interest of a
business or the general public. The
exemption in this section does not
apply to engines/equipment displayed
for any purpose we determine is
inappropriate for a display exemption.
*
*
*
*
*
■ 269. Amend § 1068.240 by revising
paragraphs (a)(1), (b)(3), and (c)(3)(ii) to
read as follows:
§ 1068.240
engines.
Exempting new replacement
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*
*
*
*
*
(a) * * *
(1) Paragraphs (b) and (c) of this
section describe different approaches for
exempting new replacement engines
where the engines are specially built to
correspond to an engine model from an
earlier model year that was subject to
less stringent standards than those that
apply for current production (or is no
longer covered by a certificate of
conformity). You must comply with the
requirements of paragraph (b) of this
section for any number of replacement
engines you produce in excess of what
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we allow under paragraph (c) of this
section. You must designate engines you
produce under this section as tracked
engines under paragraph (b) of this
section or untracked engines under
paragraph (c) of this section by the
deadline for the report specified in
paragraph (c)(3) of this section.
*
*
*
*
*
(b) * * *
(3) An old engine block replaced by
a new engine exempted under this
paragraph (b) may be reintroduced into
U.S. commerce as part of an engine that
meets either the current standards for
new engines, the provisions for new
replacement engines in this section, or
another valid exemption. Otherwise,
you must destroy the old engine block
(or confirm that it has been destroyed),
or export the engine block without its
emission label. Note that this paragraph
(b)(3) does not require engine
manufacturers to take possession of the
engine being replaced. Owners may
arrange to keep the old engine if they
demonstrate that the engine block has
been destroyed. An engine block is
destroyed under this paragraph (b)(3) if
it can never be restored to a running
configuration.
*
*
*
*
*
(c) * * *
(3) * * *
(ii) Count exempt engines as tracked
under paragraph (b) of this section only
if you meet all the requirements and
conditions that apply under paragraph
(b)(2) of this section by the due date for
the annual report. In the annual report
you must identify any replaced engines
from the previous year whose final
disposition is not resolved by the due
date for the annual report. Continue to
report those engines in later reports
until the final disposition is resolved. If
the final disposition of any replaced
engine is not resolved for the fifth
annual report following the production
report, treat this as an untracked
replacement in the fifth annual report
for the preceding year.
*
*
*
*
*
■ 270. Amend § 1068.261 by revising
paragraphs (b), (c) introductory text, and
(d) introductory text to read as follows:
§ 1068.261 Delegated assembly and other
provisions related to engines not yet in the
certified configuration.
*
*
*
*
*
(b) If you manufacture engines and
install them in equipment you or an
affiliated company also produce, you
must take steps to ensure that your
facilities, procedures, and production
records are set up to ensure that
equipment and engines are assembled in
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their proper certified configurations. For
example, you may demonstrate
compliance with the requirements of
this section by maintaining a database
showing how you pair aftertreatment
components with the appropriate
engines such that the final product is in
its certified configuration.
(c) If you manufacture engines and
ship them to an unaffiliated company
for installation in equipment and you
include the price of all aftertreatment
components in the price of the engine
(whether or not you ship the
aftertreatment components directly to
the equipment manufacturer), all the
following conditions apply:
*
*
*
*
*
(d) If you manufacture engines and
ship them to an unaffiliated company
for installation in equipment, but you
do not include the price of all
aftertreatment components in the price
of the engine, you must meet all the
conditions described in paragraphs
(c)(1) through (9) of this section, with
the following additional provisions:
*
*
*
*
*
■ 271. Amend § 1068.301 by revising
paragraph (b) to read as follows:
§ 1068.301 General provisions for
importing engines/equipment.
*
*
*
*
*
(b) In general, engines/equipment that
you import must be covered by a
certificate of conformity unless they
were built before emission standards
started to apply. This subpart describes
the limited cases where we allow
importation of exempt or excluded
engines/equipment. If an engine has an
exemption from exhaust emission
standards, you may import the
equipment under the same exemption.
Imported engines/equipment that are
exempt or excluded must have a label
as described in the specific exemption
or exclusion. If the regulation does not
include specific labeling requirements,
apply a label meeting the requirements
of § 1068.45 that identifies your
corporate name and describes the basis
for the exemption or exclusion.
*
*
*
*
*
■ 272. Amend § 1068.310 by revising
the introductory text and paragraph
(e)(4) to read as follows:
§ 1068.310 Exclusions for imported
engines/equipment.
If you show us that your engines/
equipment qualify under one of the
paragraphs of this section, we will
approve your request to import such
excluded engines/equipment. You must
have our approval before importing
engines/equipment under paragraph (a)
of this section. You may, but are not
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required to request our approval to
import the engines/equipment under
paragraph (b) through (d) of this section.
Qualifying engines/equipment are
excluded as follows:
*
*
*
*
*
(e) * * *
(4) State: ‘‘THIS ENGINE IS EXEMPT
FROM THE REQUIREMENTS OF
[identify the part referenced in
§ 1068.1(a) that would otherwise apply],
AS PROVIDED IN [identify the
paragraph authorizing the exemption
(for example, ‘‘40 CFR 1068.310(a)’’)].
INSTALLING THIS ENGINE IN ANY
DIFFERENT APPLICATION MAY BE A
VIOLATION OF FEDERAL LAW
SUBJECT TO CIVIL PENALTY.’’
■ 273. Amend § 1068.315 by revising
paragraphs (a) and (h) and removing
paragraph (i) to read as follows:
§ 1068.315 Permanent exemptions for
imported engines/equipment.
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*
*
*
*
*
(a) National security exemption. You
may import an engine or piece of
equipment under the national security
exemption in § 1068.225.
*
*
*
*
*
(h) Identical configuration exemption.
Unless specified otherwise in the
standard-setting part, you may import
nonconforming engines/equipment if
they are identical in all material
respects to certified engines/equipment
produced by the same manufacturer,
subject to the following provisions:
(1) You must meet all the following
criteria:
(i) You have owned the engines/
equipment for at least six months.
(ii) You agree not to sell, lease,
donate, trade, or otherwise transfer
ownership of the engines/equipment for
at least five years. The only acceptable
way to dispose of the engines/
equipment during this five-year period
is to destroy or export them.
(iii) You use data or evidence
sufficient to show that the engines/
equipment are in a configuration that is
identical in all material respects to
engines/equipment the original
manufacturer has certified to meet
emission standards that apply at the
time the manufacturer finished
assembling or modifying the engines/
equipment in question. If you modify
the engines/equipment to make them
identical, you must completely follow
the original manufacturer’s written
instructions.
(2) We will tell you in writing if we
find the information insufficient to
show that the engines/equipment are
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eligible for the identical configuration
exemption. We will then not consider
your request further until you address
our concerns.
■ 274. Amend § 1068.325 by revising
the introductory text and paragraphs (a)
through (c), (e), and (g) to read as
follows:
§ 1068.325 Temporary exemptions for
imported engines/equipment.
You may import engines/equipment
under certain temporary exemptions,
subject to the conditions in this section.
We may ask U.S. Customs and Border
Protection to require a specific bond
amount to make sure you comply with
the requirements of this subpart. You
may not sell or lease one of these
exempted engines/equipment while it is
in the United States except as specified
in this section or § 1068.201(i). You
must eventually export the engine/
equipment as we describe in this section
unless it conforms to a certificate of
conformity or it qualifies for one of the
permanent exemptions in § 1068.315 or
the standard-setting part.
(a) Exemption for repairs or
alterations. You may temporarily import
nonconforming engines/equipment
solely for repair or alteration, subject to
our advance approval as described in
paragraph (j) of this section. You may
operate the engine/equipment in the
United States only as necessary to repair
it, alter it, or ship it to or from the
service location. Export the engine/
equipment directly after servicing is
complete, or confirm that it has been
destroyed.
(b) Testing exemption. You may
temporarily import nonconforming
engines/equipment for testing if you
follow the requirements of § 1068.210,
subject to our advance approval as
described in paragraph (j) of this
section. You may operate the engines/
equipment in the United States only as
needed to perform tests. The testing
exemption expires one year after you
import the engine/equipment unless we
approve an extension. The engine/
equipment must be exported before the
exemption expires. You may sell or
lease the engines/equipment consistent
with the provisions of § 1068.210.
(c) Display exemption. You may
temporarily import nonconforming
engines/equipment for display if you
follow the requirements of § 1068.220,
subject to our advance approval as
described in paragraph (j) of this
section. The display exemption expires
one year after you import the engine/
equipment, unless we approve your
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17887
request for an extension. The engine/
equipment must be exported (or
destroyed) by the time the exemption
expires or directly after the display
concludes, whichever comes first.
*
*
*
*
*
(e) Diplomatic or military exemption.
You may temporarily import
nonconforming engines/equipment if
you represent a foreign government in a
diplomatic or military capacity. U.S
Customs and Border Protection may
require that you show your written
confirmation from the U.S. State
Department that you qualify for the
diplomatic or military exemption or a
copy of your orders for military duty in
the United States. We will rely on the
State Department or your military orders
to determine when your diplomatic or
military status expires, at which time
you must export your exempt engines/
equipment.
*
*
*
*
*
(g) Exemption for partially complete
engines. The following provisions apply
for importing partially complete engines
and used engines that become new as a
result of importation:
(1) You may import a partially
complete engine by shipping it from one
of your facilities to another under the
provisions of § 1068.260(c) if you also
apply a removable label meeting the
requirements of § 1068.45 that identifies
your corporate name and states that the
engine is exempt under the provisions
of § 1068.325(g).
(2) You may import an engine if
another company already has a
certificate of conformity and will be
modifying the engine to be in its final
certified configuration or a final exempt
configuration if you meet the labeling
and other requirements of § 1068.262. If
you are importing a used engine that
becomes new as a result of importation,
you must meet all the requirements that
apply to original engine manufacturers
under § 1068.262. You may sell or lease
the engines consistent with the
provisions of § 1068.262.
*
*
*
*
*
■ 275. Amend § 1068.450 by revising
paragraph (e) to read as follows:
§ 1068.450
EPA?
What records must I send to
*
*
*
*
*
(e) We may post test results on
publicly accessible databases and we
will send copies of your reports to
anyone from the public who asks for
them, consistent with § 1068.11.
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276. Amend § 1068.601 by revising
the introductory text and paragraph (b)
to read as follows:
■
§ 1068.601
Overview.
The regulations of this chapter
involve numerous provisions that may
result in EPA making a decision or
judgment that you may consider adverse
to your interests. For example, our
decisions might require you to pay
penalties, or you might consider that
our decisions will limit your business
activities or put you at a competitive
disadvantage. As specified in the
regulations in this chapter, this might
involve an opportunity for an informal
hearing or a formal hearing that follows
specific procedures and is directed by a
Presiding Officer. The regulations in
this chapter generally specify when we
would hold a hearing. In limited
circumstances, we may grant a request
for a hearing related to adverse
decisions regarding regulatory
provisions for which we do not
specifically describe the possibility of
asking for a hearing.
*
*
*
*
*
(b) For other issues where the
regulation allows for a hearing in
response to an adverse decision, you
may request an informal hearing as
described in § 1068.650. Sections
1068.610 through 1068.630 describe
when and how to request an informal
hearing under various circumstances.
*
*
*
*
*
■ 277. Add § 1068.630 to read as
follows:
§ 1068.630 Request for hearing—allowable
maintenance.
jspears on DSK121TN23PROD with PROPOSALS2
(a) Any manufacturer may request an
informal hearing as described in
VerDate Sep<11>2014
00:41 Mar 26, 2022
Jkt 256001
§ 1068.650 in response to our decision
to identify allowable maintenance
associated with new technology as part
of the certification process.
(b) You must send your hearing
request in writing to the Designated
Compliance Officer no later than 30
days after we publish our decision in
the Federal Register. If the deadline
passes, we may nevertheless grant you
a hearing at our discretion.
(c) Your hearing request must include
the information specified in
§ 1068.610(d).
(d) We will approve your request for
an informal hearing if we find that your
request raises a substantial factual issue
in the decision we made that, if
addressed differently, could alter the
outcome of that decision.
■ 278. Redesignate appendix I to part
1068 as appendix A to part 1068 and
amend newly redesignated appendix A
by revising the introductory text to read
as follows:
Appendix A to Part 1068—EmissionRelated Components
This appendix specifies emission-related
components that we refer to for describing
such things as emission-related warranty or
maintenance or requirements related to
rebuilding engines. Note that inclusion of a
component in Section III of this Appendix
does not make it an emission-related
component for engines/equipment that are
not subject to evaporative emission
standards.
*
*
*
*
*
Appendix II to Part 1068—
[Redesignated as Appendix B to Part
1068]
279. Redesignate appendix II to part
1068 as appendix B to part 1068.
■
PO 00000
Frm 00476
Fmt 4701
Sfmt 9990
Appendix III to Part 1068—
[Redesignated as Appendix C to Part
1068]
280. Redesignate appendix III to part
1068 as appendix C to part 1068.
■
PART 1090—REGULATION OF FUELS,
FUEL ADDITIVES, AND REGULATED
BLENDSTOCKS
281. The authority citation for part
1090 continues to read as follows:
■
Authority: 42 U.S.C. 7414, 7521, 7522–
7525, 7541, 7542, 7543, 7545, 7547, 7550,
and 7601.
282. Revise § 1090.1550 to read as
follows:
■
§ 1090.1550 Requirements for gasoline
dispensing nozzles used with motor
vehicles.
The following requirements apply for
any nozzle installation used for
dispensing gasoline into motor vehicles:
(a) Nozzles must meet the following
hardware specifications:
(1) The outside diameter of the
terminal end must not be greater than
21.3 mm.
(2) The terminal end must have a
straight section of at least 63 mm.
(3) The retaining spring must
terminate at least 76 mm from the
terminal end.
(b) The dispensing flow rate must not
exceed a maximum value of 10 gallons
per minute. The flow rate may be
controlled through any means in the
pump/dispenser system, as long as it
does not exceed the specified maximum
value.
[FR Doc. 2022–04934 Filed 3–16–22; 4:15 pm]
BILLING CODE 6560–50–P
E:\FR\FM\28MRP2.SGM
28MRP2
Agencies
[Federal Register Volume 87, Number 59 (Monday, March 28, 2022)]
[Proposed Rules]
[Pages 17414-17888]
From the Federal Register Online via the Government Publishing Office [www.gpo.gov]
[FR Doc No: 2022-04934]
[[Page 17413]]
Vol. 87
Monday,
No. 59
March 28, 2022
Part II
Environmental Protection Agency
-----------------------------------------------------------------------
40 CFR Parts 2, 59, 60, et al.
Control of Air Pollution From New Motor Vehicles: Heavy-Duty Engine and
Vehicle Standards; Proposed Rule
Federal Register / Vol. 87 , No. 59 / Monday, March 28, 2022 /
Proposed Rules
[[Page 17414]]
-----------------------------------------------------------------------
ENVIRONMENTAL PROTECTION AGENCY
40 CFR Parts 2, 59, 60, 80, 85, 86, 87, 600, 1027, 1030, 1033,
1036, 1037, 1039, 1042, 1043, 1045, 1048, 1051, 1054, 1060, 1065,
1066, 1068, and 1090
[EPA-HQ-OAR-2019-0055; FRL-7165-03-OAR]
RIN 2060-AU41
Control of Air Pollution From New Motor Vehicles: Heavy-Duty
Engine and Vehicle Standards
AGENCY: Environmental Protection Agency (EPA).
ACTION: Proposed rule.
-----------------------------------------------------------------------
SUMMARY: The Environmental Protection Agency (EPA) is proposing a rule
that would reduce air pollution from highway heavy-duty vehicles and
engines, including ozone, particulate matter, and greenhouse gases.
This proposal would change the heavy-duty emission control program--
including the standards, test procedures, useful life, warranty, and
other requirements--to further reduce the air quality impacts of heavy-
duty engines across a range of operating conditions and over a longer
period of the operational life of heavy-duty engines. Heavy-duty
vehicles and engines are important contributors to concentrations of
ozone and particulate matter and their resulting threat to public
health, which includes premature death, respiratory illness (including
childhood asthma), cardiovascular problems, and other adverse health
impacts. This proposal would reduce emissions of nitrogen oxides and
other pollutants. In addition, this proposal would make targeted
updates to the existing Heavy-Duty Greenhouse Gas Emissions Phase 2
program, proposing that further GHG reductions in the MY 2027 timeframe
are appropriate considering lead time, costs, and other factors,
including market shifts to zero-emission technologies in certain
segments of the heavy-duty vehicle sector. We also propose limited
amendments to the regulations that implement our air pollutant emission
standards for other sectors (e.g., light-duty vehicles, marine diesel
engines, locomotives, various types of nonroad engines, vehicles, and
equipment).
DATES: Comments: Written comments must be received on or before May 13,
2022. Under the Paperwork Reduction Act (PRA), comments on the
information collection provisions are best assured of consideration if
the Office of Management and Budget (OMB) receives a copy of your
comments on or before April 27, 2022.
Public Hearing: EPA plans to hold a virtual public hearing on April
12, 2022. An additional session may be held on April 13, 2022. Please
refer to Participation in Virtual Public Hearing in the SUPPLEMENTARY
INFORMATION section for additional information on the public hearing.
ADDRESSES: You may send comments, identified by Docket ID No. EPA-HQ-
OAR-2019-0055, by any of the following methods:
Federal eRulemaking Portal: https://www.regulations.gov/
(our preferred method). Follow the online instructions for submitting
comments.
Email: [email protected]. Include Docket ID No. EPA-
HQ-OAR-2019-0055 in the subject line of the message.
Mail: U.S. Environmental Protection Agency, EPA Docket
Center, OAR, Docket EPA-HQ-OAR-2019-0055, Mail Code 28221T, 1200
Pennsylvania Avenue NW, Washington, DC 20460.
Hand Delivery or Courier (by scheduled appointment only):
EPA Docket Center, WJC West Building, Room 3334, 1301 Constitution
Avenue NW, Washington, DC 20004. The Docket Center's hours of
operations are 8:30 a.m.-4:30 p.m., Monday-Friday (except Federal
Holidays).
Instructions: All submissions received must include the Docket ID
No. for this rulemaking. Comments received may be posted without change
to https://www.regulations.gov/, including any personal information
provided. For detailed instructions on sending comments and additional
information on the rulemaking process, see the ``Public Participation''
heading of the SUPPLEMENTARY INFORMATION section of this document. Out
of an abundance of caution for members of the public and our staff, the
EPA Docket Center and Reading Room are open to the public by
appointment only to reduce the risk of transmitting COVID-19. Our
Docket Center staff also continues to provide remote customer service
via email, phone, and webform. Hand deliveries and couriers may be
received by scheduled appointment only. For further information on EPA
Docket Center services and the current status, please visit us online
at https://www.epa.gov/dockets.
Public Hearing. EPA plans to hold a virtual public hearing for this
rulemaking. Please refer to Participation in Virtual Public Hearing in
the SUPPLEMENTARY INFORMATION section for additional information.
FOR FURTHER INFORMATION CONTACT: Brian Nelson, Assessment and Standards
Division, Office of Transportation and Air Quality, Environmental
Protection Agency, 2000 Traverwood Drive, Ann Arbor, MI 48105;
telephone number: (734) 214-4278; email address: [email protected].
SUPPLEMENTARY INFORMATION:
A. Public Participation
Written Comments
Submit your comments, identified by Docket ID No. EPA-HQ-OAR-2019-
0055, at https://www.regulations.gov (our preferred method), or the
other methods identified in the ADDRESSES section. Once submitted,
comments cannot be edited or removed from the docket. The EPA may
publish any comment received to its public docket. Do not submit
electronically any information you consider to be Confidential Business
Information (CBI) or other information whose disclosure is restricted
by statute. Multimedia submissions (audio, video, etc.) must be
accompanied by a written comment. The written comment is considered the
official comment and should include discussion of all points you wish
to make. The EPA will generally not consider comments or comment
contents located outside of the primary submission (i.e., on the web,
cloud, or other file sharing system). For additional submission
methods, the full EPA public comment policy, information about CBI or
multimedia submissions, and general guidance on making effective
comments, please visit https://www.epa.gov/dockets/commenting-epa-dockets.
Due to public health concerns related to COVID-19, the EPA Docket
Center and Reading Room are open to the public by appointment only. Our
Docket Center staff also continues to provide remote customer service
via email, phone, and webform. Hand deliveries or couriers will be
received by scheduled appointment only. For further information and
updates on EPA Docket Center services, please visit us online at
https://www.epa.gov/dockets.
The EPA continues to carefully and continuously monitor information
from the Centers for Disease Control and Prevention (CDC), local area
health departments, and our Federal partners so that we can respond
rapidly as conditions change regarding COVID-19.
Participation in Virtual Public Hearing
Please note that because of current CDC recommendations, as well as
state and local orders for social distancing to
[[Page 17415]]
limit the spread of COVID-19, EPA cannot hold in-person public meetings
at this time.
The EPA plans to hold a virtual public hearing on April 12, 2022.
An additional session may be held on April 13, 2022. This hearing will
be held using Zoom. In order to attend the virtual public hearing, all
attendees (including those who will not be presenting verbal testimony)
must register in advance. EPA will begin registering speakers for the
hearing upon publication of this document in the Federal Register. To
register, please use the registration link that will be available on
the EPA rule web page once registration begins: https://www.epa.gov/regulations-emissions-vehicles-and-engines/proposed-rule-and-related-materials-control-air-1. A separate registration form must be submitted
for each person attending the hearing.
The last day to register to speak at the hearing will be five
working days before the first public hearing date. The EPA will post a
general agenda for the hearing with the order of speakers at: https://www.epa.gov/regulations-emissions-vehicles-and-engines/proposed-rule-and-related-materials-control-air-1. This agenda will be available no
later than two working days before the first public hearing date.
In order to allow everyone to be heard, EPA is limiting verbal
testimony to three minutes per person. Speakers will not be able to
share graphics via the virtual public hearing. Speakers will be able to
request an approximate speaking time as part of the registration
process, with preferences considered on a first-come, first-served
basis. EPA also recommends submitting the text of oral comments as
written comments to the rulemaking docket.
EPA will make every effort to follow the schedule as closely as
possible on the day of the hearing; however, please plan for the
hearings to run either ahead of schedule or behind schedule.
The EPA may ask clarifying questions during the oral presentations,
but will not respond to the presentations at that time. Written
statements and supporting information submitted during the comment
period will be considered with the same weight as oral comments and
supporting information presented at the public hearing.
Please note that any updates made to any aspect of the hearing will
be posted online at: https://www.epa.gov/regulations-emissions-vehicles-and-engines/proposed-rule-and-related-materials-control-air-1.
While the EPA expects the hearing to go forward as described here,
please monitor our website or contact Tuana Phillips, (202)-565-0074,
[email protected] to determine if there are any updates. The EPA
does not intend to publish a document in the Federal Register
announcing updates.
If you require the services of a translator or special
accommodations such as audio description, please identify these needs
when you register for the hearing or by contacting Tuana Phillips at
(202)-565-0074, [email protected]. EPA may not be able to arrange
accommodations without advance notice.
B. General Information
Does this action apply to me?
This action relates to companies that manufacture, sell, or import
into the United States new heavy-duty highway engines. Additional
amendments apply for gasoline refueling facilities and for
manufacturers of all sizes and types of motor vehicles, stationary
engines, aircraft and aircraft engines, and various types of nonroad
engines, vehicles, and equipment. Regulated categories and entities
include the following:
------------------------------------------------------------------------
NAICS codes \a\ NAICS title
------------------------------------------------------------------------
326199............................ All Other Plastics Product
Manufacturing.
332431............................ Metal Can Manufacturing.
335312............................ Motor and Generator Manufacturing.
336111............................ Automobile Manufacturing.
336112............................ Light Truck and Utility Vehicle
Manufacturing.
336120............................ Heavy Duty Truck Manufacturing.
336211............................ Motor Vehicle Body Manufacturing.
336212............................ Truck Trailer Manufacturing.
336213............................ Motor Home Manufacturing.
336411............................ Manufacturers of new aircraft.
336412............................ Manufacturers of new aircraft
engines.
333618............................ Other Engine Equipment
Manufacturing.
336999............................ All Other Transportation Equipment
Manufacturing.
423110............................ Automotive and Other Motor Vehicle
Merchant Wholesalers.
447110............................ Gasoline Stations with Convenience
Stores.
447190............................ Other Gasoline Stations.
454310............................ Fuel dealers.
811111............................ General Automotive Repair.
811112............................ Automotive Exhaust System Repair.
811198............................ All Other Automotive Repair and
Maintenance.
------------------------------------------------------------------------
\a\ NAICS Association. NAICS & SIC Identification Tools. Available
online: https://www.naics.com/search.
This table is not intended to be exhaustive, but rather provides a
guide for readers regarding entities likely to be regulated by this
action. This table lists the types of entities that EPA is now aware
could potentially be regulated by this action. Other types of entities
not listed in the table could also be regulated. To determine whether
your entity is regulated by this action, you should carefully examine
the applicability criteria found in Sections XII and XIII of this
preamble. If you have questions regarding the applicability of this
action to a particular entity, consult the person listed in the FOR
FURTHER INFORMATION CONTACT section.
What action is the agency taking?
The Environmental Protection Agency (EPA) is proposing a rule that
would reduce air pollution from highway heavy-duty vehicles and
engines. This proposal would change the heavy-duty emission control
program--including the standards, test procedures, regulatory useful
life, emission-related warranty, and other requirements--to further
reduce the air quality impacts of heavy-duty engines across a range of
operating conditions and over a longer period of the operational life
of heavy-duty engines. Heavy-duty vehicles and engines are important
contributors to concentrations of ozone and particulate matter and
their resulting threat to public health, which includes premature
death, respiratory illness (including childhood asthma), cardiovascular
problems, and other adverse health impacts. This proposal would reduce
emissions of nitrogen oxides and other pollutants. In addition, this
proposal would make targeted updates to the existing Heavy-Duty
Greenhouse Gas Emissions Phase 2 program, proposing that further GHG
reductions in the MY 2027 timeframe are appropriate considering lead
time, costs, and other factors, including market shifts to zero-
emission technologies in certain segments of the heavy-duty vehicle
sector.
What is the agency's authority for taking this action?
Section 202(a)(1) of the Clean Air Act requires the EPA to set
emission standards for air pollutants from new motor vehicles or new
motor vehicle engines, which the Administrator has found cause or
contribute to air pollution that may endanger public health or welfare.
See Sections I.A.4, I.F, and XIV of this preamble for more information
on the agency's authority for this action.
What are the incremental costs and benefits of this action?
We compare total monetized health benefits to total costs
associated with the proposed Options 1 and 2 in Section IX. Our results
show that annual benefits of the proposed Option 1 would be larger than
the annual costs in 2045, a year when the program would be fully
implemented and when most of the regulated fleet would have turned
over,
[[Page 17416]]
with annual net benefits of $9 and $31 billion assuming a 3 percent
discount rate, and net benefits of $8 and $28 billion assuming a 7
percent discount rate.\1\ Annual benefits would also be larger than
annual costs in 2045 for the proposed Option 2, although net benefits
would be lower than from the proposed Option 1 (net benefits of
proposed Option 2 would be $6 and $23 billion at a 3 percent discount
rate, and net benefits of $5 and 21 billion at a 7 percent discount
rate). See Section VIII for more details on the net benefit estimates.
For both the proposed Options 1 and 2, benefits also outweigh the costs
when expressed in present value terms and as equalized annual values.
---------------------------------------------------------------------------
\1\ The range of benefits and net benefits reflects a
combination of assumed PM2.5 and ozone mortality risk
estimates and selected discount rate.
---------------------------------------------------------------------------
Did EPA conduct a peer review before issuing this action?
This regulatory action was supported by influential scientific
information. Therefore, EPA conducted peer reviews in accordance with
OMB's Final Information Quality Bulletin for Peer Review. Specifically,
we conducted peer reviews on five analyses: (1) Analysis of Heavy-Duty
Vehicle Sales Impacts Due to New Regulation (Sales Impacts), (2)
Exhaust Emission Rates for Heavy-Duty Onroad Vehicles in MOVES_CTI NPRM
(Emission Rates), (3) Population and Activity of Onroad Vehicles in
MOVES_CTI NPRM (Population and Activity), (4) Cost teardowns of Heavy-
Duty Valvetrain (Valvetrain costs), and (5) Cost teardown of Emission
Aftertreatment Systems (Aftertreatment Costs). These peer reviews were
all letter reviews conducted by a contractor. The peer review reports
for each analysis are located in the docket for this action and at
EPA's Science Inventory (https://cfpub.epa.gov/si/).
Table of Contents
ES. Executive Summary
A. Purpose of the Regulatory Action
B. Overview of the Regulatory Action
C. Summary of the Major Provisions in the Regulatory Action
D. Projected Emission Reductions, Air Quality Improvements,
Costs, and Benefits
E. Summary of Specific Requests for Comments
I. Introduction
A. Brief Overview of the Heavy-Duty Truck Industry
B. History of Emission Standards for Heavy-Duty Engines and
Vehicles
C. Petitions to EPA for Additional NOX Emissions
Control
D. California Heavy-Duty Highway Low NOX Program
Development
E. Advance Notice of Proposed Rulemaking
F. EPA Statutory Authority for the Proposal
G. Basis of the Proposed Standards
II. Need for Additional Emissions Control
A. Background on Pollutants Impacted by This Proposal
B. Health Effects Associated With Exposure to Pollutants
Impacted by This Proposal
C. Environmental Effects Associated With Exposure to Pollutants
Impacted by This Proposal
III. Proposed Test Procedures and Standards
A. Overview
B. Summary of Compression-Ignition Exhaust Emission Standards
and Duty Cycle Test Procedures
C. Summary of Compression-Ignition Off-Cycle Standards and In-
Use Test Procedures
D. Summary of Spark-Ignition Heavy-Duty Engine Exhaust Emission
Standards and Test Procedures
E. Summary of Spark-Ignition Heavy-Duty Vehicle Refueling
Emission Standards and Test Procedures
IV. Compliance Provisions and Flexibilities
A. Regulatory Useful Life
B. Ensuring Long-Term In-Use Emissions Performance
C. Onboard Diagnostics
D. Inducements
E. Certification Updates
F. Durability Testing
G. Averaging, Banking, and Trading
H. Early Adoption Incentives
I. Compliance Options for Generating NOX Emission
Credits From Electric Vehicles
J. Fuel Quality
K. Other Flexibilities Under Consideration
V. Program Costs
A. Technology Package Costs
B. Operating Costs
C. Program Costs
VI. Estimated Emission Reductions From the Proposal and Alternatives
A. Emission Inventory Methodology
B. Estimated Emission Reductions From the Proposed Criteria
Pollutant Program
C. Estimated Emission Reductions From the Alternatives Analyzed
D. Evaluating Emission Impacts of Electric Vehicles in the
Proposed Emission Inventory Baseline
VII. Air Quality Impacts of the Proposed Rule
A. Ozone
B. Particulate Matter
C. Nitrogen Dioxide
D. Carbon Monoxide
E. Air Toxics
F. Visibility
G. Nitrogen Deposition
H. Demographic Analysis of Air Quality
VIII. Benefits of the Program
IX. Comparison of Benefits and Costs
A. Methods
B. Results
X. Economic Impact Analysis
A. Impact on Vehicle Sales, Mode Shift, and Fleet Turnover
B. Employment Impacts
XI. Targeted Updates to the HD GHG Phase 2 Heavy-Duty Greenhouse Gas
Emissions Program
A. Background on Heavy-Duty Greenhouse Gas Emission Standards
B. What has changed since we finalized the HD GHG Phase 2 rule?
C. Proposed Changes to HD GHG Phase 2 CO2 Standards
for Targeted Subcategories
D. HD GHG Phase 2 Advanced Technology Credits for CO2
Emissions
E. Emissions and Cost Impacts of Proposed Revised MY 2027
CO2 Emission Standards
F. Summary of Proposed Changes to HD GHG Phase 2
XII. Other Amendments
A. General Compliance Provisions (40 CFR Part 1068) and Other
Cross-Sector Issues
B. Heavy-Duty Highway Engine and Vehicle Emission Standards (40
CFR Parts 1036 and 1037)
C. Fuel Dispensing Rates for Heavy-Duty Vehicles (40 CFR Parts
80 and 1090)
D. Refueling Interface for Motor Vehicles (40 CFR Parts 80 and
1090)
E. Light-Duty Motor Vehicles (40 CFR Parts 85, 86, and 600)
F. Large Nonroad Spark-Ignition Engines (40 CFR Part 1048)
G. Small Nonroad Spark-Ignition Engines (40 CFR Part 1054)
H. Recreational Vehicles and Nonroad Evaporative Emissions (40
CFR Parts 1051 and 1060)
I. Marine Diesel Engines (40 CFR Parts 1042 and 1043)
J. Locomotives (40 CFR Part 1033)
K. Stationary Compression-Ignition Engines (40 CFR Part 60,
Subpart IIII)
L. Heavy-Duty Compression-Ignition Engines (40 CFR Part 86)
XIII. Executive Orders Reviews
A. Executive Order 12866: Regulatory Planning and Review and
Executive Order 13563: Improving Regulation and Regulatory Review
B. Paperwork Reduction Act (PRA)
C. Regulatory Flexibility Act (RFA)
D. Unfunded Mandates Reform Act (UMRA)
E. Executive Order 13132: Federalism
F. Executive Order 13175: Consultation and Coordination With
Indian Tribal Governments
G. Executive Order 13045: Protection of Children From
Environmental Health and Safety Risks
H. Executive Order 13211: Actions Concerning Regulations That
Significantly Affect Energy Supply, Distribution, or Use
I. National Technology Transfer and Advancement Act (NTTAA) and
1 CFR Part 51
J. Executive Order 12898: Federal Actions To Address
Environmental Justice in Minority Populations and Low-Income
Populations.
XIV. Statutory Provisions and Legal Authority
Executive Summary
A. Purpose of the Regulatory Action
The Environmental Protection Agency (EPA) is proposing a
multipollutant rule to further reduce air pollution from heavy-duty
engines and vehicles across the United States, including ozone and
particulate matter (PM). In addition, as part of this rulemaking we are
proposing
[[Page 17417]]
targeted updates to the existing Heavy-Duty Greenhouse Gas Emissions
Phase 2 program (HD GHG Phase 2). This proposed rulemaking builds on
and improves the existing emission control program for on-highway
heavy-duty engines and vehicles. This proposal is pursuant to EPA's
authority under the Clean Air Act to regulate air pollutants emitted
from mobile sources. The proposal is also consistent with Executive
Order (E.O.) 14037, which directed EPA to consider setting new oxides
of nitrogen (NOX) emission standards and updating the
existing GHG emissions standards for heavy-duty engines and
vehicles.2 3 In this proposed action, EPA is co-proposing
two regulatory options for new NOX standards: Proposed
Option 1 and proposed Option 2. As discussed in Section B.1 of this
Executive Summary and throughout this preamble, we request comment on
the options presented, as well as the full range of options between
them.
---------------------------------------------------------------------------
\2\ President Joseph Biden. Executive Order on Strengthening
American Leadership in Clean Cars and Trucks. 86 FR 43583, August
10, 2021.
\3\ Oxides of nitrogen (NOX) refers to nitric oxide
(NO) and nitrogen dioxide (NO2).
---------------------------------------------------------------------------
Heavy-duty (HD) engines operating across the U.S. emit
NOX and other pollutants that contribute to ambient levels
of ozone, PM, and NOX. These pollutants are linked to
premature death, respiratory illness (including childhood asthma),
cardiovascular problems, and other adverse health impacts. Data show
that heavy-duty engines are important contributors to concentrations of
ozone and PM2.5 and their resulting threat to public
health.\4\ \5\
---------------------------------------------------------------------------
\4\ Zawacki et al, 2018. Mobile source contributions to ambient
ozone and particulate matter in 2025. Atmospheric Environment, Vol
188, pg 129-141. Available online: https://doi.org/10.1016/j.atmosenv.2018.04.057.
\5\ Davidson et al, 2020. The recent and future health burden of
the U.S. mobile sector apportioned by source. Environmental Research
Letters. Available online: https://doi.org/10.1088/1748-9326/ab83a8.
---------------------------------------------------------------------------
The proposed rulemaking would change key provisions of the heavy-
duty emission control program--including the standards, test
procedures, regulatory useful life, emission-related warranty, and
other requirements; the two regulatory options (proposed Options 1 and
2) would result in different numeric levels of the standards and
lengths of useful life and warranty periods. The proposed Options 1 and
2 and the range between them provide the numeric values for these key
provisions that we focus on for this proposal. Together, the key
provisions in the proposal would further reduce the air quality impacts
of heavy-duty engines across a range of operating conditions and over a
longer period of the operational life of heavy-duty engines (see
Section I.B for an overview of the proposed program). The requirements
in the proposed Option 1 and the proposed Option 2 would lower
emissions of NOX and other air pollutants (PM, hydrocarbons
(HC), air toxics, and carbon monoxide (CO)) beginning as early as model
year (MY) 2027. The emission reductions from both the proposed Option 1
and the proposed Option 2 would increase over time as more new, cleaner
vehicles enter the fleet.
We estimate that if finalized as proposed, the proposed Option 1
would reduce NOX emissions from heavy-duty vehicles in 2040
by more than 50 percent; by 2045, a year by which most of the regulated
fleet would have turned over, heavy-duty NOX emissions would
be more than 60 percent lower than they would have been without this
action. Our estimates show proposed Option 2 would reduce heavy-duty
NOX emissions in 2045 by 47 percent (see Section I.D for
more information on our projected emission reductions from proposed
Option 1 or 2). These emission reductions would result in air quality
improvements in ozone and PM2.5; we estimate that in 2045,
the proposed Option 1 would result in total annual monetized ozone- and
PM2.5-related benefits of $12 and $33 billion at a 3 percent
discount rate, and $10 and $30 billion at a 7 percent discount rate. In
the same calendar year, proposed Option 2 would result in total annual
monetized ozone- and PM2.5-related benefits of $9 and $26
billion at a 3 percent discount rate, and $8 and $23 billion at a 7
percent discount (see Section VIII for discussion on quantified and
monetized health impacts). Given the analysis we present in this
proposal, we currently believe that Option 1 may be a more appropriate
level of stringency as it would result in a greater level of achievable
emission reduction for the model years proposed, which is consistent
with EPA's statutory authority under Clean Air Act section 202(a)(3).
These emission reductions would result in widespread decreases in
ambient concentrations of pollutants such as ozone and
PM2.5. These widespread projected air quality improvements
would play an important role in addressing concerns from states, local
communities, and Tribal governments about the contributions of heavy-
duty engines to air quality challenges they face such as meeting their
obligations to attain or continue to meet National Ambient Air Quality
Standards (NAAQS), and to reduce other human health and environmental
impacts of air pollution.
In addition to further reducing emissions of NOX and
other ozone and PM2.5 precursors, as part of this rulemaking
we are proposing targeted updates to the existing Heavy-Duty Greenhouse
Gas Emissions Phase 2 program (HD GHG Phase 2).\6\ The proposed updates
would apply to certain CO2 standards for MYs 2027 and later
trucks that are appropriate considering lead time, costs, and other
factors, including market shifts to zero-emission technologies in
certain segments of the heavy-duty vehicle sector. The proposed updates
are intended to balance further incentivizing zero and near-zero
emissions vehicle development with ensuring that the standards achieve
an appropriate fleet-wide level of CO2 emissions reductions.
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\6\ 81 FR at 73478 (October 25, 2016).
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1. Industry Overview
Heavy-duty highway vehicles (also referred to as ``trucks'' in this
preamble) range from vocational vehicles that support local and
regional construction, refuse collection, and delivery work to long-
haul tractor-trailers that move freight cross-country. This diverse
array of vehicles is categorized into weight classes based on gross
vehicle weight ratings (GVWR) that span Class 2b trucks and vans
greater than 8,500 lbs GVWR through Class 8 long-haul tractors and
other commercial vehicles that exceed 33,000 lbs GVWR.\7\ These
vehicles are primarily powered by diesel-fueled, compression-ignition
(CI) engines, although gasoline-fueled, spark-ignition (SI) engines are
common in the lighter weight classes, and
[[Page 17418]]
smaller numbers of alternative fuel engines (e.g., liquified petroleum
gas, compressed natural gas) are found in the heavy-duty fleet.
Vehicles powered by electricity, either in the form of battery electric
vehicles (BEVs) or fuel cell electric vehicles (FCEVs) are also
increasingly entering the heavy-duty fleet. The operational
characteristics of some commercial applications (e.g., delivery
vehicles) can be similar across several vehicle weight classes,
allowing a single engine, or electric power source in the case of BEVs
and FCEVs, to be installed in a variety of vehicles. For instance,
engine specifications needed for a Class 4 parcel delivery vehicle may
be similar to the needs of a Class 5 mixed freight delivery vehicle or
a Class 6 beverage truck. Performance differences needed to operate
across this range of vehicles can be achieved through adjustments to
chassis-based systems (e.g., transmission, cooling system) external to
the engine.
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\7\ This proposed rulemaking includes revised criteria pollutant
standards for engine-certified Class 2b through 8 heavy-duty engines
and vehicles; this proposal also includes revised GHG standards for
Class 4 through 8 vehicles. Class 2b and 3 vehicles with GVWR
between 8,500 and 14,000 pounds are primarily commercial pickup
trucks and vans and are sometimes referred to as ``medium-duty
vehicles''. The majority of Class 2b and 3 vehicles are chassis-
certified vehicles, and EPA intends to include them in a future
combined light-duty and medium-duty rulemaking action, consistent
with E.O, 14037, Section 2a. Heavy-duty engines and vehicles are
also used in nonroad applications, such as construction equipment;
nonroad heavy-duty engines and vehicles are not the focus of this
proposal. See Section I for more discussion on the spectrum of
heavy-duty vehicles and how they relate to the proposed rule. As
outlined in Section C of this Executive Summary and detailed in
Section XII, this proposal also includes limited amendments to
regulations that implement our air pollutant emission standards for
other industry sectors, including light-duty vehicles, light-duty
trucks, marine diesel engines, locomotives, and various types of
nonroad engines, vehicles, and equipment.
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2. The Need for Additional Emission Control of NOX and Other
Pollutants From Heavy-Duty Engines
Across the U.S., NOX emissions from heavy-duty engines
are important contributors to concentrations of ozone and
PM2.5 and their resulting health effects.8 9
Heavy-duty engines will continue to be one of the largest contributors
to mobile source NOX emissions nationwide in the future,
representing 32 percent of the mobile source NOX emissions
in calendar year 2045.\10\ Furthermore, it is estimated that heavy-duty
engines would represent 89 percent of the onroad NOX
inventory in calendar year 2045.\11\ Reducing NOX emissions
is a critical part of many areas' strategies to attain and maintain the
ozone and PM NAAQS; many state and local agencies anticipate challenges
in attaining the NAAQS, maintaining the NAAQS in the future, and/or
preventing nonattainment (see Section II). Some nonattainment areas
have already been ``bumped up'' to higher classifications because of
challenges in attaining the NAAQS.\12\
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\8\ Zawacki et al, 2018. Mobile source contributions to ambient
ozone and particulate matter in 2025. Atmospheric Environment, Vol
188, pg 129-141. Available online: https://doi.org/10.1016/j.atmosenv.2018.04.057.
\9\ Davidson et al, 2020. The recent and future health burden of
the U.S. mobile sector apportioned by source. Environmental Research
Letters. Available online: https://doi.org/10.1088/1748-9326/ab83a8.
\10\ U.S. Environmental Protection Agency (2021). 2016v1
Platform. https://www.epa.gov/air-emissions-modeling/2016v1-platform.
\11\ Han, Jaehoon. Memorandum to the Docket EPA-HQ-OAR-2019-
0055: ``MOVES Modeling-Related Data Files (MOVES Code, Input
Databases and Runspecs) for the Proposed Heavy-Duty 2027
Standards''. February 2022.
\12\ For example, in September 2019 several 2008 ozone
nonattainment areas were reclassified from moderate to serious,
including Dallas, Chicago, Connecticut, New York/New Jersey and
Houston, and in January 2020, Denver. The 2008 NAAQS for ozone is an
8-hour standard with a level of 0.075 ppm, which the 2015 ozone
NAAQS lowered to 0.070 ppm.
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In addition, emissions from heavy-duty engines can significantly
affect individuals living near truck freight routes. Based on a study
EPA conducted of people living near truck routes, an estimated 72
million people live within 200 meters of a truck freight route (see
discussion in Section II.B.7). Relative to the rest of the population,
people of color and those with lower incomes are more likely to live
near truck routes (see Sections II.B and VII.H for additional
discussion on our analysis of environmental justice impacts of this
proposal). This population includes children, and in addition,
childcare facilities and schools can be in close proximity to freight
routes.\13\
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\13\ Kingsley, S., Eliot, M., Carlson, L. et al. Proximity of US
schools to major roadways: a nationwide assessment. J Expo Sci
Environ Epidemiol 24, 253-259 (2014). https://doi.org/10.1038/jes.2014.5.
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Clean Air Act section 202(a)(3)(A) requires EPA to set emission
standards for NOX, PM, HC, and CO that reflect the greatest
degree of emission reduction achievable through the application of
technology that will be available for the model year to which such
standards apply. Although heavy-duty engines have become much cleaner
over the last decade, catalysts and other technologies have evolved
such that harmful air pollutants can be reduced even further.
Heavy-duty emissions that affect local and regional populations are
attributable to several engine operating modes and processes.
Specifically, the operating modes and processes projected to contribute
the most to the heavy-duty NOX emission inventory in 2045
are medium-to-high load (36 percent), low-load (28 percent), and aging
(24 percent) (i.e., deterioration and mal-maintenance of the engine's
emission control system) (see Section VI for more information on
projected inventory contributions from each operating mode or process).
These data suggest that medium- and high-load operating conditions
continue to merit concern, while also showing that opportunities for
significant additional emission reductions and related air quality
improvements can be achieved through provisions that encourage emission
control under low-load operation and throughout an engine's operational
life. Our approach for provisions that address these aspects of the
emission inventory is outlined below and described in more detail in
sections that follow.
As described in Section III, the standards in proposed Options 1
and 2 would reduce emissions during a broader range of operating
conditions that span nearly all in-use operation. The standards in
proposed Options 1 and 2 are based on technology improvements which
have become available over the 20 years since the last major rule was
promulgated to address emissions of NOX, PM, HC, and CO
(hereafter referred to as ``criteria pollutants'') and toxic pollutants
from heavy-duty engines. As further detailed in Section III, available
data indicate that emission levels demonstrated for certification are
not achieved under the broad range of real-world operating
conditions.14 15 16 17 In fact, less than ten percent of the
data collected during a typical test while the vehicle is operated on
the road is subject to EPA's in-use, on-the-road emission
standards.\18\ These testing data further show that NOX
emissions from heavy-duty diesel vehicles are high during many periods
of vehicle operation that are not subject to current on-the-road
emission standards. For example, ``low-load'' engine conditions occur
when a vehicle operates in stop-and-go traffic or is idling; these low-
load conditions can result in exhaust temperature decreases that then
lead to the diesel engine's selective catalytic reduction (SCR)-based
emission control system becoming less effective or ceasing to function.
Test data collected as part of EPA's manufacturer-run in-use testing
program indicate that this low-load operation could account for more
than half of the NOX emissions from a
[[Page 17419]]
vehicle during a typical workday.\19\ Similarly, heavy-duty SI engines
also operate in conditions where their catalyst technology becomes less
effective, resulting in higher levels of air pollutants; however,
unlike CI engines, it is sustained medium-to-high load operation where
emission levels are less certain.
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\14\ Hamady, Fakhri, Duncan, Alan. ``A Comprehensive Study of
Manufacturers In-Use Testing Data Collected from Heavy-Duty Diesel
Engines Using Portable Emissions Measurement System (PEMS).'' 29th
CRC Real World Emissions Workshop, March 10-13, 2019.
\15\ Sandhu, Gurdas, et al. ``Identifying Areas of High
NOX Operation in Heavy-Duty Vehicles''. 28th CRC Real-
World Emissions Workshop, March 18-21, 2018.
\16\ Sandhu, Gurdas, et al. ``In-Use Emission Rates for MY 2010+
Heavy-Duty Diesel Vehicles''. 27th CRC Real-World Emissions
Workshop, March 26-29, 2017.
\17\ As noted in Section C of this Executive Summary and
discussed in Section III, testing engines and vehicles while they
are operating over the road without a defined duty cycle is referred
to as ``off-cycle'' testing; as detailed in Section III, we are
proposing new off-cycle test procedures and standards as part of
this rulemaking.
\18\ Heavy-duty CI engines are currently subject to off-cycle
standards that are not limited to specific test cycles, but we use
the term ``on-the-road'' here for readability.
\19\ Sandhu, Gurdas, et al. ``Identifying Areas of High
NOX Operation in Heavy-Duty Vehicles''. 28th CRC Real-
World Emissions Workshop, March 18-21, 2018.
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As noted in this Section A.2 of the Executive Summary,
deterioration and mal-maintenance of the engine's emission control
system is also projected to result in NOX emissions that
would represent a substantial part of the HD inventory in 2045. To
address this problem, as part of our comprehensive approach, both
proposed Options 1 and 2 include longer regulatory useful life and
emission-related warranty requirements that would maintain emission
control through more of the operational life of heavy-duty vehicles
(see Section IV for more discussion on the proposed useful life and
warranty requirements).
Reducing NOX emissions from heavy-duty vehicles would
address health and environmental issues raised by state, local, and
Tribal agencies in their comments on the Advance Notice of Proposed
Rule (ANPR).\20\ In addition to concerns about meeting the ozone and
PM2.5 NAAQS, they expressed concerns about environmental
justice, regional haze, and damage to terrestrial and aquatic
ecosystems. They mentioned the impacts of NOX emissions on
numerous locations, such as the Chesapeake Bay, Narragansett Bay, Long
Island Sound, Joshua Tree National Park and the surrounding Mojave
Desert, the Adirondacks, and other areas. Tribes and agencies commented
that NOX deposition into lakes is harmful to fish and other
aquatic life forms on which they depend for subsistence livelihoods.
They also commented that regional haze and increased rates of
weathering caused by pollution are of particular concern and can damage
culturally significant archeological sites.
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\20\ The Agency published an ANPR on January 21, 2020 to present
EPA's early thinking on this rulemaking and solicit feedback from
stakeholders to inform this proposal (85 FR 3306).
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3. The Historic Opportunity for Clean Air Provided by Zero-Emission
Vehicles
We are at the early stages of a significant transition in the
history of the heavy-duty on-highway sector--a shift to zero-emission
vehicle (ZEV) technologies. This change is underway and presents an
opportunity for significant reductions in heavy-duty vehicle emissions.
Major trucking fleets, manufacturers and U.S. states have announced
plans to transition the heavy-duty fleet to zero-emissions technology,
and over just the past few years we have seen the early introduction of
zero-emission technology into a number of heavy-duty vehicle market
segments.
Executive Order 14037 identifies three potential regulatory actions
for EPA to consider: (1) This proposed rule for heavy-duty vehicles for
new criteria pollutant standards and strengthening of the Model Year
2027 GHG standards; (2) a separate rulemaking to establish more
stringent criteria and GHG emission standards for medium-duty vehicles
for Model Year 2027 and later (in combination with light-duty
vehicles); and (3) a third rulemaking to establish new GHG standards
for heavy-duty vehicles for Model Year 2030 and later. This strategy
will establish the EPA regulatory path for the future of the heavy-duty
vehicle sector, and in each of these actions EPA will consider the
critical role of ZEVs in enabling stringent emission standards.
In addition to the proposed standards and requirements for
NOX and other air pollutant emissions, we are also proposing
targeted revisions to the already stringent HD GHG Phase 2 rulemaking,
which EPA finalized in 2016.\21\ The HD GHG Phase 2 program includes
GHG emission standards tailored to certain regulatory vehicle
categories in addition to heavy-duty engines including: Combination
tractors; vocational vehicles; and heavy-duty pickup trucks and vans.
The HD GHG Phase 2 program includes progressively more stringent
CO2 emission standards for HD engines and vehicles; these
standards phase in starting in MY 2021 through MY 2027. The program
built upon the GHG Phase 1 program promulgated in 2011, which set the
first-ever GHG emission standards for heavy-duty engines and
trucks.\22\
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\21\ 81 FR 73478 (October 25, 2016). Note that the HD GHG Phase
2 program also includes coordinated fuel efficiency standards
established by the U.S. Department of Transportation through the
National Highway Traffic Safety Administration, and those standards
were established in a joint rulemaking process with EPA.
\22\ 76 FR 57106, September 15, 2011.
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When the HD GHG Phase 2 rule was promulgated in 2016, we
established the Phase 2 GHG standards and advanced technology
incentives on the premise that electrification of the heavy-duty market
was unlikely to occur in the timeframe of the program. However, several
factors have arisen since the adoption of Phase 2 that have changed our
outlook for heavy-duty electric vehicles. First, the heavy-duty market
has evolved such that in 2021, there are a number of manufacturers
producing fully electric heavy-duty vehicles in a number of
applications. Second, the State of California has adopted an Advanced
Clean Trucks program that includes a manufacturer sales requirement for
zero-emission truck sales, specifically that ``manufacturers who
certify Class 2b-8 chassis or complete vehicles with combustion engines
would be required to sell zero-emission trucks as an increasing
percentage of their annual California sales from 2024 to 2035.'' \23\
Finally, other states have signed a Memorandum of Understanding
establishing goals to increase the heavy-duty electric vehicle
market.\24\ We are proposing that further GHG reductions in the MY 2027
timeframe are appropriate considering lead time, costs, and other
factors, including these developments to zero-emission technologies in
certain segments of the heavy-duty vehicle sector. We discuss the
impacts of these factors on the heavy-duty market in Section XI. As
outlined in Section I.B and detailed in Section XI, we are proposing to
increase the stringency of the existing MY 2027 standards for many of
the vocational vehicle and tractor subcategories, specifically those
where we project early introduction of ZEVs. We are also considering
whether it would be appropriate in the final rule to increase the
stringency of the standards even more than what we propose for MYs
2027-2029, including the potential for progressively more stringent
CO2 standards across these three model years. Progressively
strengthening the stringency of the standards for model years 2028 and
2029 could help smooth the transition to ambitious greenhouse gas
standards for the heavy-duty sector starting as soon as model year
2030. We believe there is information and data that could support
higher projected penetrations of HD ZEVs in the MY 2027 to 2029
timeframe and we request comment and additional supporting information
and data on higher penetration rates, which could serve as the basis
for the increase in the stringency of the CO2 standards for
specific Phase 2 vehicle subcategories. For example, what information
and data are available that
[[Page 17420]]
would support HD ZEV penetration rates of 5 percent or 10 percent (or
higher) in this timeframe, and in what HD vehicle applications and
categories. We are also requesting comment on an aspect of the HD GHG
Phase 2 advanced technology incentive program.
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\23\ CARB. ``Notice of Decision: Advanced Clean Truck
Regulation.'' June 2020. Available online at: https://ww3.arb.ca.gov/regact/2019/act2019/nod.pdf.
\24\ Fifteen states and one district sign Multi-State MOU.
https://www.nescaum.org/documents/multistate-truck-zev-governors-mou-20200714.pdf.
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EPA has heard from a number of stakeholders urging EPA to put in
place policies to rapidly advance ZEVs in this current rulemaking, and
to establish standards requiring 100 percent of all new heavy-duty
vehicles be zero-emission no later than 2035. The stakeholders state
that accelerating ZEV technologies in the heavy-duty market is
necessary to prioritize environmental justice in communities that are
impacted by freight transportation and already overburdened by
pollution.\25\ One policy EPA has been asked to consider is the
establishment of a ZEV sales mandate (i.e., a nationwide requirement
for manufacturers to produce a portion of their new vehicle fleet as
ZEVs). EPA is not proposing in this action to establish a heavy-duty
ZEV mandate. EPA in this action is considering how the development and
deployment of ZEVs can further the goals of environmental protection
and best be reflected in the establishment of EPA's standards and
regulatory program for MY 2027 and later heavy-duty vehicles. As
discussed earlier in this section, EPA will also be considering the
important role of ZEV technologies in the upcoming light-duty and
medium-duty vehicle proposal for MY 2027 and later, and in the heavy-
duty vehicle proposal for MY 2030 and later. EPA requests comment under
this proposal on how the Agency can best consider the potential for ZEV
technologies to significantly reduce air pollution from the heavy-duty
vehicle sector (including but not limited to the topic of whether and
how to consider including specific sales requirements for HD ZEVs).
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\25\ Letter to EPA Administrator Michael Regan from the Moving
Forward Network. October 26, 2021.
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4. Statutory Authority for This Action
As discussed in Section I, EPA is proposing revisions to emission
standards and other requirements applicable to emissions of
NOX, PM, HC, CO, and GHG from new heavy-duty engines and
vehicles under our broad statutory authority to regulate air pollutants
emitted from mobile sources, consistent with our history of using a
multi-pollutant approach to regulating criteria pollutants and GHG
emissions from heavy-duty engines and vehicles. Section 202(a)(1) of
the Clean Air Act (CAA) requires the EPA to ``by regulation prescribe
(and from time to time revise) . . . standards applicable to the
emission of any air pollutant from any class or classes of new motor
vehicles or new motor vehicle engines . . . , which in his judgment
cause, or contribute to, air pollution which may reasonably be
anticipated to endanger public health or welfare''. Standards under CAA
section 202(a) take effect ``after such period as the Administrator
finds necessary to permit the development and application of the
requisite technology, giving appropriate consideration to the cost of
compliance within such period.'' Thus, in establishing or revising CAA
section 202(a) standards designed to reduce air pollution that
endangers public health and welfare, EPA also must consider issues of
technological feasibility, compliance cost, and lead time. EPA may
consider other factors such as safety. There are currently heavy-duty
engine and vehicle standards for emissions of NOX, PM, HC,
CO, and GHGs.
Under CAA section 202(a)(3)(A), standards for emissions of
NOX, PM, HC, and CO emissions from heavy-duty vehicles and
engines are to ``reflect the greatest degree of emission reduction
achievable through the application of technology which the
Administrator determines will be available for the model year to which
such standards apply, giving appropriate consideration to cost, energy,
and safety factors associated with the application of such
technology.'' \26\ Section 202(a)(3)(C) requires that these standards
apply for no less than 3 model years and apply no earlier than 4 years
after promulgation.
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\26\ Section 202(a)(3)(A) and (C) apply only to regulations
applicable to emissions of these four pollutants and do not apply to
regulations applicable to GHGs.
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Emission standards set under CAA section 202(a) apply to vehicles
and engines ``for their useful life.'' CAA section 202(d) directs EPA
to prescribe regulations under which the useful life of vehicles and
engines shall be determined, and for heavy-duty vehicles and engines
establishes minimum values of 10 years or 100,000 miles, whichever
occurs first, unless EPA determines that greater values are
appropriate. CAA section 207(a) further requires manufacturers to
provide an emissions warranty, and EPA set the current warranty periods
for heavy-duty engines in 1983.\27\
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\27\ 48 FR 52170, November 16, 1983.
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As outlined in this executive summary, the proposed program would
reduce heavy-duty emissions through several major provisions pursuant
to the CAA authority described in this section. Sections I.F and XIV of
this preamble further discuss our statutory authority for this
proposal; Section I.G further describes the basis of our proposed
NOX, PM, HC, CO, and GHG emission standards and other
requirements. Section XIII describes how this proposal is also
consistent with E.O. 14037, ``Strengthening American Leadership in
Clean Cars and Trucks'' (August 5, 2021), which directs EPA to consider
taking action to establish new NOX standards for heavy-duty
engines and vehicles beginning with model year 2027.
B. Overview of the Regulatory Action
Our approach to further reduce air pollution from highway heavy-
duty engines and vehicles through the proposed program features several
key provisions. We co-propose options to address criteria pollutant
emissions from heavy-duty engines. In addition, this proposal would
make targeted updates to the existing Heavy-Duty Greenhouse Gas
Emissions Phase 2 program, proposing that further GHG reductions in the
MY 2027 timeframe are appropriate considering lead time, costs, and
other factors, including market shifts to zero-emission technologies in
certain segments of the heavy-duty vehicle sector. We also propose
limited amendments to the regulations that implement our air pollutant
emission standards for other sectors (e.g., light-duty vehicles, marine
diesel engines, locomotives, various types of nonroad engines,
vehicles, and equipment). Our proposed provisions are briefly described
in this Section I.B and summarized in Section I.C. We describe the
proposed Options 1 and 2 in detail in the Sections III, IV, and XI. We
discuss our analyses of estimated emission reductions, air quality
improvements, costs, and monetized benefits of the proposed program in
Section I.D below, and these are detailed in Sections V through X.
1. Overview of Criteria Pollutant Program
The proposed provisions to reduce criteria pollutant emissions can
be thought of in three broad categories: (1) Controlling emissions
under a broader range of engine operating conditions, (2) maintaining
emission control over a greater portion of an engine's operational
life,\28\ and (3) providing manufacturers with flexibilities to meet
[[Page 17421]]
the proposed standards while clarifying our regulations. Specifically,
provisions in the first category would include updated test procedures
and revised emission standards, while those in the second category
would include lengthened regulatory useful life and emission warranty
periods, as well as several other updates to encourage proper
maintenance and repair. These provisions would apply to heavy-duty
engines used in Class 2b through 8 vehicles.\29\ Provisions in the
third category would provide opportunities to generate NOX
emission credits that provide manufacturers with flexibilities to meet
the proposed standards and encourage the introduction of new emission
control technologies earlier than required. This category also includes
our proposal to modernize our current regulatory text, including
clarifications and updates for hybrid electric, battery-electric, and
fuel cell electric heavy-duty vehicles.
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\28\ As further discussed in Section IV.A, we use ``operational
life'' to refer to when engines are in use on the road.
\29\ EPA plans to consider new standards for chassis-certified
Class 2b and 3 vehicles (GVWR between 8,500 and 14,000 pounds) as
part of a future combined light-duty and medium-duty rulemaking
action, consistent with E.O. 14037. We are not proposing changes to
the standards or test procedures for chassis-certified heavy-duty
vehicles. Instead, this proposal focuses on engine-certified
products.
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Our discussion below focuses on the revised emission standards and
useful life and warranty periods contained in two regulatory options
that we are proposing: The proposed Option 1 and the proposed Option 2.
Although we refer to the two regulatory options as the proposed Option
1 and the proposed Option 2, we are giving full consideration to both
options, as well as the full range of options between them. Both the
proposed Option 1 and the proposed Option 2 would begin in MY 2027, but
the proposed Option 1 would have a second step in MY 2031. Overall,
proposed Option 2 is less stringent than the MY 2031 standards in the
proposed Option l because the proposed Option 2 has higher numeric
NOX emission standards and shorter useful life periods. As
discussed in Section D of this Executive Summary and Section VI, we
project proposed Option 1 would result in greater emission reductions
than proposed Option 2; Section I.G summarizes the basis of our
proposed Options 1 and 2 with details on our feasibility analysis for
each option presented in Section III. In addition to the proposed
Options 1 and 2, we present an alternative (the Alternative) that we
also considered. The Alternative is more stringent than either the
proposed Option 1 MY 2031 standards or the proposed Option 2 because
the Alternative has shorter lead time, lower numeric NOX
emission standards and longer useful life periods. We note that we
currently are unable to conclude that the Alternative is feasible in
the MY 2027 timeframe over the useful life periods in the Alternative
in light of deterioration in the emission control technologies that we
have evaluated to date, and we expect that we would need additional
supporting data or other information in order to determine that the
Alternative is feasible in the MY 2027 timeframe to consider adopting
it in the final rule.
The proposed Option 1 and proposed Option 2 generally represent the
range of regulatory options, including the standards and test
procedures, regulatory useful life and emission-related warranty
periods and implementation schedules that we are currently considering
in this rulemaking, depending in part on any additional comments and
other information we receive on the feasibility, costs, and other
impacts of the proposed Options 1 and 2. We request comment on all
aspects of the proposed Options 1 and 2, or other alternatives roughly
within the range of options covered by the proposed Options 1 and 2,
including the revised emission standards and useful life and warranty
periods, one and two-step approaches, model years of implementation and
other provisions described in this proposal. Based on currently
available information, in order to consider adopting the Alternative in
the final rule, we believe we would need additional supporting data or
other information to be able to conclude that the Alternative is
feasible in the MY 2027 timeframe. We request comment, including
relevant data and other information, related to the feasibility of the
implementation model year, numeric levels of the emission standards,
and useful life and warranty periods included in the Alternative, or
other alternatives outside the range of options covered by the proposed
Options 1 and 2.
We will continue learning about the capability and durability of
engine and aftertreatment technologies through our ongoing technology
evaluations, as well as any information provided in public comments on
this proposal. Section III describes our plans for expanding on the
analyses developed for this proposal.
2. Overview of Targeted Revisions to the HD GHG Phase 2 Program
In addition to the proposed criteria pollutant program provisions,
we are proposing to increase the stringency of the existing GHG
standards for MY 2027 trucks and requesting comment on updates to the
advanced technology incentive program for electric vehicles. We propose
updates to select MY 2027 GHG standards after consideration of the
market shifts to zero-emission technologies in certain segments of the
heavy-duty vehicle sector. These proposed GHG provisions are based on
our evaluation of the heavy-duty EV market for the MY 2024 through 2027
timeframe. While the HD Phase 2 GHG standards were developed in 2016
based on the premise that electrification of the heavy-duty market
beyond low volume demonstration projects was unlikely to occur in the
timeframe of the program, our current evaluation shows that there are a
number of manufacturers producing fully electric heavy-duty vehicles in
several applications in 2021--and this number is expected to grow in
the near term. These developments along with considerations of lead
time, costs and other factors have demonstrated that further GHG
reductions in the MY 2027 timeframe are appropriate. We expect school
buses, transit buses, delivery trucks (such as box trucks or step
vans), and short haul tractors to have the highest EV sales of all
heavy-duty vehicle types between now and 2030.\30\ We have given
careful consideration to an approach that would result in targeted
updates to reflect the emerging HD EV market without fundamentally
changing the HD GHG Phase 2 program as a whole. Thus, we are proposing
targeted updates to the HD Phase 2 GHG standards to account for the
current electrification of the market by making changes to only those
standards that are impacted by these four types of electric vehicles.
We believe this proposal considered the feasibility of technologies,
cost, lead time, emissions impact, and other relevant factors, and
therefore these standards are appropriate under CAA section 202(a). We
also are seeking comment on changes to the advanced technology credit
program since the current level of HD GHG Phase 2 incentives for
electrification may no longer be appropriate for certain segments of
the HD EV market considering the projected rise in electrification. We
provide an overview of this approach in this Section I.C and detail our
proposal in Section XI.
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\30\ See Section XI.B for more on the growing EV market for
these four vehicle types.
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[[Page 17422]]
C. Summary of the Major Provisions in the Regulatory Action
1. Controlling Criteria Pollutant Emissions Under a Broader Range of
Engine Operating Conditions
In the first broad category of provisions to reduce criteria
pollutant emissions in this rulemaking, we are proposing to reduce
emissions from heavy-duty engines under a range of operating conditions
through revisions to our emissions standards and test procedures. These
revisions would apply to both laboratory-based standards and test
procedures for both heavy-duty CI and SI engines, as well as the
standards and test procedures for heavy-duty CI engines on the road in
the real world.\31\
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\31\ Duty cycle test procedures measure emissions while the
engine is operating over precisely defined duty cycles in an
emissions testing laboratory and provide very repeatable emission
measurements. ``Off-cycle'' test procedures measure emissions while
the engine is not operating on a specified duty-cycle; this testing
can be conducted while the engine is being driven on the road (e.g.,
on a package delivery route), or in an emission testing laboratory.
We may also refer to off-cycle test procedures in this preamble as
``on the road'' testing for simplicity. Both duty cycle and off-
cycle testing are conducted pre-production (e.g., for certification)
or post-production to verify that the engine meets applicable duty
cycle or off-cycle emission standards throughout useful life (See
Section III.A and IV.K for more discussion).
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i. Proposed Laboratory Standards and Test Procedures
For heavy-duty CI engines, we are proposing new standards for
laboratory-based tests using the current duty cycles, the transient
Federal Test Procedure (FTP) and the steady-state Supplemental Emission
Test (SET) procedure. These existing test procedures require CI engine
manufacturers to demonstrate the effectiveness of emission controls
when the engine is transitioning from low-to-high loads or operating
under sustained high load, but do not provide for demonstrating
emission control under sustained low-load operations. We are proposing
that laboratory demonstrations for heavy-duty CI engines would also
include a new low-load cycle (LLC) test procedure to demonstrate that
emission controls are meeting proposed LLC standards when the engine is
operating under low-load and idle conditions. The proposed addition of
the LLC would help ensure lower NOX emissions in urban areas
and other locations where heavy-duty vehicles operate in stop-and-go
traffic or other low-load conditions.
For heavy-duty SI engines, we are proposing new standards for their
laboratory demonstrations using the current FTP duty cycle, and updates
to the current engine mapping procedure to ensure the engines achieve
the highest torque level possible during testing. We are proposing to
add the SET procedure to the heavy-duty SI laboratory demonstrations;
it is currently only required for heavy-duty CI engines. Heavy-duty SI
engines are increasingly used in larger heavy-duty vehicles, which
makes it more likely for these engines to be used in higher-load
operations covered by the SET. We are further proposing a new refueling
emission standard for incomplete vehicles above 14,000 lb GVWR starting
in MY 2027.\32\ The proposed refueling standard is based on the current
refueling standard that applies to complete heavy-duty gasoline-fueled
vehicles. Consistent with the current evaporative emission standards
that apply for these same vehicles, we are proposing that manufacturers
could use an engineering analysis to demonstrate that they meet our
proposed refueling standard.
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\32\ Some vehicle manufactures sell their engines or
``incomplete vehicles'' (i.e., chassis that include their engines,
the frame, and a transmission) to body builders who design and
assemble the final vehicle.
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Our proposed Option 1 and proposed Option 2 NOX emission
standards for all defined duty cycles for heavy-duty CI and SI engines
are detailed in Table 1. As shown, the proposed Option 1 NOX
standards would be implemented in two steps beginning with MY 2027 and
becoming more stringent in MY 2031. The proposed Option 2
NOX emission standards would be implemented with a single
step in MY 2027. As noted in Section B.1 of this Executive Summary,
overall, we consider proposed Option 2 to be less stringent than the
standards in the proposed Option 1 because proposed Option 2 has higher
numeric NOX emission standards with similar useful life
periods as the proposed Option 1 in MY 2027, and shorter length of
useful life periods than the proposed Option 1 in MY 2031. In contrast,
the Alternative is more stringent than proposed Option 1's MY 2031
standards (see Section III), and we currently do not have information
to support the conclusion that the combination of shorter lead time,
lower numeric levels of the standards and longer useful life periods in
the Alternative is feasible in the MY 2027 timeframe based on the
emission control technologies we have evaluated to date. See Section
III for more discussion on feasibility. Consistent with our current
approach for criteria pollutants, the standards in proposed Options 1
and 2, presented in Table 1, are numerically identical for SI and CI
engines.\33\
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\33\ See Section III for our proposed and alternative PM, HC,
and CO standards.
Table 1--Proposed Options 1 and 2 NOX Emission Standards for Heavy-Duty CI and SI Engines on Specific Duty
Cycles
[Milligrams/horsepower-hour (mg/hp-hr)] \a\
----------------------------------------------------------------------------------------------------------------
Proposed Option 1 Proposed
---------------------------------------------------------------- Option 2
Model years Model years 2031 and later ---------------
2027-2030 ------------------------------------------------ Model years
---------------- 2027 and later
Duty cycle Spark ignition Heavy HDE Heavy HDE from ---------------
HDE, light through IUL to full Spark ignition
All HD engines HDE, and intermediate useful life HDE, light
medium HDE useful life (FUL) HDE, medium
(IUL) HDE, heavy HDE
----------------------------------------------------------------------------------------------------------------
FTP (transient mid/high load 35 20 20 40 50
conditions)....................
SET (steady-state conditions)... 35 20 20 40 50
LLC (low-load conditions)....... 90 50 50 100 100
----------------------------------------------------------------------------------------------------------------
\a\ The current FTP and SET standard for all HD engines is 0.20 g/hp-hr or 200 mg/hp-hr; we are proposing the
LLC test procedure and therefore there is not a current standard for the LLC.
[[Page 17423]]
ii. Proposed On-the-Road Standards and Test Procedures
In addition to demonstrating emission control over defined duty
cycles in a laboratory, heavy-duty CI engines must be able to
demonstrate emission control over an undefined duty cycle while engines
are in use on the road in the real world. Both proposed Options 1 and 2
include updates to the procedure for ``off-cycle'' testing, such that
data collected during a wider range of operating conditions would be
valid, and therefore subject to emission standards.\34\
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\34\ As discussed in Section III, ``off-cycle'' testing measures
emissions while the engine is not operating on a specified duty-
cycle; this testing can be conducted while the engine is being
driven on the road (e.g., on a package delivery route), or in an
emission testing laboratory.
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Similar to the current approach, emission measurements collected
during off-cycle testing would be collected on a second-by-second
basis. We are proposing the emissions data would be grouped into 300-
second windows of operation. Each 300-second window would then be
binned based on the type of operation that the engine performs during
that 300-second period. Specifically, the average power of the engine
during each 300-second window would determine whether the emissions
during that window are binned as idle (Bin 1), low-load (Bin 2), or
medium-to-high load (Bin 3).\35\
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\35\ Due to the challenges of measuring engine power directly on
in-use vehicles, we are proposing to use the CO2 emission
rate (grams per second) as a surrogate for engine power; further, we
propose to normalize CO2 emission rates relative to the
nominal maximum CO2 rate of the engine (e.g., when an
engine with a maximum CO2 emission rate of 50 g/sec emits
at a rate of 10 g/sec, its normalized CO2 emission rate
is 20 percent).
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Our proposed 3-bin approach would cover a wide range of operations
that occur in the real world--significantly more in-use operation than
today's requirements. Bin 1 would include extended idle and other very
low-load operations, where engine exhaust temperatures may drop below
the optimal temperature where SCR-based aftertreatment works best. Bin
2 would include a large fraction of urban driving conditions, during
which engine exhaust temperatures are generally moderate. Bin 3 would
include higher-power operations, such as on-highway driving that
typically results in higher exhaust temperatures and high catalyst
efficiencies.\36\ Given the different operational profiles of each of
these three bins, we are proposing a separate standard for each bin.
The proposed structure follows that of our current not-to-exceed (NTE)
off-cycle standards, while covering a much broader range of engine
operation.
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\36\ Because the proposed approach considers time-averaged
power, any of the bins could include some idle operation and any of
the bins could include some high-power operation.
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Table 2 presents our proposed Option 1 and Option 2 off-cycle
standards for NOX emissions from heavy-duty CI engines. The
proposed Option 2 off-cycle NOX standards are higher (less
stringent) and have a shorter useful life than the proposed Option 1
standards in MY 2031. For the Alternative, our assessment of currently
available data indicates that the off-cycle standard for the medium/
high load bin (Bin 3) would not be feasible in the MY 2027 timeframe,
and additional or different technology would be necessary to meet the
Alternative off-cycle standards. See Section III for details on the
off-cycle standards for other pollutants in the proposed Options 1 and
2 and the Alternative.
Table 2--Proposed Options 1 and 2 Off-Cycle NOX Standards for Heavy-Duty CI Engines
----------------------------------------------------------------------------------------------------------------
Proposed Option 1 Proposed
---------------------------------------------------------------- Option 2
Model years Model years 2031 and later ---------------
Operation bin 2027-2030 ------------------------------------------------ Model years
---------------- 2027 and later
Light HDE, and Heavy HDE Heavy HDE from ---------------
All HD engines medium HDE through IUL IUL to FUL All HD engines
----------------------------------------------------------------------------------------------------------------
idle (g/hr)..................... 10 7.5 7.5 7.5 15
low load (mg/hp-hr)............. 180 75 7.5 150 150
medium/high load (mg/hp-hr)..... 70 30 30 60 75
----------------------------------------------------------------------------------------------------------------
In addition to the proposed standards for the defined duty cycle
and off-cycle test procedures, the proposed Options 1 and 2 include
several other provisions for controlling emissions from specific
operations in CI or SI engines. First, we are proposing to allow CI
engine manufacturers to voluntarily certify to the California Air
Resources Board (CARB) clean idle standards by adding to EPA
regulations an idle test procedure that is based on an existing CARB
procedure.\37\ We are also proposing to require a closed crankcase
ventilation system for all highway CI engines to prevent crankcase
emissions from being emitted directly to the atmosphere. See Section
III.B for more discussion on both the proposed idle and crankcase
provisions. For heavy-duty SI, we are proposing refueling emission
standards for incomplete vehicles above 14,000 lb GVWR (see Section
III.E for more discussion).
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\37\ 13 CCR 1956.8 (a)(6)(C)--Optional NOX idling
emission standard.
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2. Maintaining Criteria Pollutant Emission Control Over a Greater
Portion of an Engine's Operational Life
Reducing emissions under a broad range of engine operating
conditions is one category of our proposed program provisions.
Maintaining emission control over a greater portion of an engine's
operational life is the second broad category of proposed provisions.
The major elements in this category include proposals to (1) extend the
regulatory useful life of heavy-duty engines, (2) provide an
opportunity for manufacturers to use rapidly aged parts necessary to
demonstrate emission performance over the regulatory useful life, (3)
lengthen emission warranty periods, and 4) increase the likelihood that
emission controls will be maintained properly through more of the
service life of heavy-duty engines. Our proposals for each of these
elements is outlined below and detailed in Section IV; unless
explicitly stated otherwise, proposals for each of these elements would
apply under both proposed Options 1 and 2, as well as the full range of
options in between them.
i. Proposed Useful Life Periods
EPA is proposing to increase the regulatory useful life mileage
values for new heavy-duty engines to better reflect real-world usage,
extend the emissions durability requirement for heavy-duty engines, and
ensure certified emission performance is maintained throughout
[[Page 17424]]
more of an engine's operational life. For proposed Option 1, Increases
to useful life values for heavy-duty engines would apply in two steps,
as discussed in Section IV.A. For the first step for CI engines, MY
2027 through 2030, we are proposing useful life mileage values that are
approximately a midpoint between the current useful life mileages and
our proposed CI engines MY 2031 and later mileages. For the second
step, we are proposing useful life mileage values for MY 2031 and later
CI engines that cover a majority of the estimated operational life
mileages, but less than the first out-of-frame rebuild for these
engines. The proposed Option 1 first step for SI engines in MY 2027
through 2030 would better align with the current useful life mileages
for GHG emission standards applicable to these engines. The proposed
Option 1 second step useful life mileage for SI engines for MY 2031 and
later is based on the published engine service life for heavy-duty
gasoline engines in the market today.
The useful life mileages in the proposed Option 2 are shorter than
those in the proposed Option 1; we are giving full consideration to the
useful life periods of proposed Options 1 and 2, and the range between
the useful life periods in the proposed Options. Our proposed Option 1
and Option 2 useful life periods for heavy-duty CI and SI engines are
presented in Table 3. See Section IV for the useful periods of the
Alternative.\38\
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\38\ As noted in this Section C of the Executive Summary, we are
proposing refueling standards for HD SI engines that are certified
as incomplete vehicles that are equivalent to the standards in
effect for complete heavy-duty vehicles. We propose to apply the
existing useful life periods for the complete vehicle refueling
standards (15 years or 150,000 miles; see 40 CFR 1037.103(f) and
86.1805-16(d) for ``MDPV'' and ``HDV'') to the HD SI engines
certified as incomplete vehicles. See preamble Section IV.A for more
details.
Table 3--Proposed Options 1 and 2 Useful Life Periods for Heavy-Duty CI and SI Engines Criteria Pollutant Standards
--------------------------------------------------------------------------------------------------------------------------------------------------------
Spark-ignition HDE Compression-ignition
---------------------------------------------------------------------------------------
Model year Light HDE Medium HDE Heavy HDE b c
Miles Years -----------------------------------------------------------------
Miles Years Miles Years Miles Years
--------------------------------------------------------------------------------------------------------------------------------------------------------
Current \a\..................................................... 110,000 10 110,000 10 185,000 10 435,000 10
Proposed Option 1: 2027-2030.................................... 155,000 12 190,000 12 270,000 11 600,000 11
Proposed Option 1 \d\: 2031 and later........................... 200,000 15 270,000 15 350,000 12 800,000 12
Proposed Option 2: 2027 and later............................... 150,000 10 250,000 10 325,000 10 650,000 10
--------------------------------------------------------------------------------------------------------------------------------------------------------
\a\ Current useful life period for Spark-ignition HDE and Light HDE for GHG emission standards is 15 years or 150,000 miles. See 40 CFR 1036.108(d).
\b\ We are also proposing to increase the hours-based useful life criterion from the current 22,000 hours for Heavy HDE to 32,000 hours for model years
2027-2030 and 40,000 hours for model years 2031 and later.
\c\ The Heavy HDE class includes certain SI engines (e.g., natural gas-fueled engines) intended for use in Class 8 vehicles.
\d\ For MY 2031 and later Heavy HDE, the proposed Option 1 would include intermediate useful life periods of 435,000 miles, 10 years, or 22,000 hours,
whichever comes first. See Section III for a discussion of the proposed Option 1 standards we propose to apply for the intermediate and full useful
life periods.
ii. Proposed Durability Demonstration Updates
The proposed longer useful life periods outlined in Table 3 would
require manufacturers to extend their durability demonstrations, which
show that the engines will meet applicable emission standards
throughout their regulatory useful life. EPA regulations require
manufacturers to include durability demonstration data as part of an
application for certification of an engine family. Manufacturers
typically complete this demonstration by following regulatory
procedures to calculate a deterioration factor (DF).
To address the need for accurate and efficient emission durability
demonstration methods, EPA worked with manufacturers and CARB to
address this concern through guidance for MY 2020 and later
engines.\39\ In Section IV.F, we propose three methods for determining
DFs, consistent with the recent guidance, including a new option to
bench-age the aftertreatment system to limit the burden of generating a
DF over the proposed lengthened useful life periods. We also propose to
codify in the EPA regulations three DF verification options available
to manufacturers in recent guidance. The proposed verification options
would confirm the accuracy of the DF values submitted by manufacturers
for certification. We also introduce a test program to evaluate a
rapid-aging protocol for diesel catalysts that we may consider as an
option for CI engine manufacturers to use in their durability
demonstration.
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\39\ U.S. EPA. ``Guidance on Deterioration Factor Validation
Methods for Heavy-Duty Diesel Highway Engines and Nonroad Diesel
Engines equipped with SCR.'' CD-2020-19 (HD Highway and Nonroad).
November 17, 2020.
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iii. Proposed Emissions Warranty Periods
EPA's current emission-related warranty periods range from 22
percent to 54 percent of regulatory useful life. As EPA is proposing to
lengthen the useful life periods in this rulemaking, we are also
proposing to lengthen the emission warranty periods and increase the
fraction of useful life miles covered under warranty. These proposed
revised warranty periods are expected to result in better engine
maintenance and less tampering, helping to maintain the benefits of the
emission controls. In addition, longer regulatory warranty periods may
lead engine manufacturers to simplify repair processes and make them
more aware of system defects that would be tracked and reported to EPA
over a longer period.
In Section IV.B, we provide detailed discussion and request comment
on these four ways that longer emission warranty periods may enhance
long-term performance of emission-related devices and systems. We also
discuss other impacts of lengthening regulatory emission warranty
periods and other approaches that vary coverage and may similarly
ensure long-term in-use emission performance.
EPA is proposing to lengthen the emissions warranty periods for all
primary intended service classes to cover a larger portion of the
operational lives of new heavy-duty engines. Our proposed Option 1
warranty mileages for MY 2031 are approximately 80 percent of the
proposed useful life mileages. The proposed Option 1 MY 2027 through
2030 mileages are
[[Page 17425]]
approximately midpoints between the current and proposed Option 1 MY
2031 and later mileages. The proposed Option 2 set of emission warranty
periods would match CARB's Step 1 warranty periods that will already be
in effect beginning in model year 2022 for engines sold in
California.\40\ We believe the proposed Option 2 mileages represent an
appropriate lower end of the range we are considering for the revised
regulatory emission warranty periods. Our proposed Option 1 and
proposed Option 2 emission warranty periods are presented in Table
4.\41\ See Section IV.B for updates in proposed Options 1 and 2 to our
years-based warranty periods and add hours-based warranty periods for
all engine classes to cover low average annual mileage applications. We
also considered an alternative set of warranty periods that are
presented in Section IV.B.
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\40\ For SI engines, the Alternative 1 warranty mileage matches
the current useful life, consistent with the approach for Light HDE
Alternative 1 warranty.
\41\ In addition to exhaust standards, we are proposing
refueling standards for HD SI engines that are certified as
incomplete vehicles. The onboard refueling vapor recovery systems
necessary to meet the proposed refueling standards will likely build
on existing evaporative emissions systems, and we propose to apply
the existing warranty periods for evaporative emission control
systems to the ORVR systems (5 years or 50,000 miles). See Preamble
IV.B.1.
Table 4--Proposed Options 1 and 2 Emission-Related Warranty Periods for Heavy-Duty CI and SI Engines Criteria Pollutant Standards
--------------------------------------------------------------------------------------------------------------------------------------------------------
Spark-ignition HDE Compression-ignition
----------------------------------------------------------------------------------------
Model year Light HDE Medium HDE Heavy HDE Years
Miles Hours ------------------------------------------------------------------
Miles Hours Miles Hours Miles Hours
--------------------------------------------------------------------------------------------------------------------------------------------------------
Current................................................ 50,000 NA 50,000 NA 100,000 NA 100,000 NA 5
Proposed Option 1: 2027-2030........................... 110,000 6,000 150,000 7,000 220,000 11,000 450,000 22,000 7
Proposed Option 1: 2031 and later...................... 160,000 8,000 210,000 10,000 280,000 14,000 600,000 30,000 10
Proposed Option 2: 2027 and later...................... 110,000 NA 110,000 NA 150,000 NA 350,000 NA 5
--------------------------------------------------------------------------------------------------------------------------------------------------------
iv. Proposed Provisions To Ensure Long-Term Emissions Performance
In the ANPR, we introduced several ideas for an enhanced,
comprehensive strategy to increase the likelihood that emission
controls will be maintained properly through more of the operational
life of heavy-duty engines, including beyond their useful life periods.
Our proposed updates to maintenance provisions include defining the
type of maintenance manufacturers may choose to recommend to owners in
maintenance instructions, updating minimum maintenance intervals for
certain critical emission-related components, and outlining specific
requirements for maintenance instructions provided in the owner's
manual.
We are proposing changes to the owner's manual and emissions label
requirements to ensure access to certain maintenance information and
improve serviceability. We expect this additional maintenance
information to improve factors that contribute to mal-maintenance,
which would result in better service experiences for independent repair
technicians, specialized repair technicians, owners who repair their
own equipment, and possibly vehicle inspection and maintenance
technicians. We also believe that improving owner experiences with
operating and maintaining heavy-duty engines can reduce the likelihood
of tampering.
v. Proposed Inducement Provisions
ANPR commenters indicated that engine derates or ``inducements''
are a significant source of operator frustration.\42\ EPA currently has
guidance on potential options manufacturers might utilize to meet
existing requirements through an inducement strategy for their SCR-
based aftertreatment system.\43\ We are proposing to codify inducement
provisions after considering manufacturer designs and operator
experiences with SCR-based aftertreatment systems. In Section IV.D, we
present the key principles we followed in developing the proposed
inducement provisions, which includes a focus on conditions that are
within an operator's control, a multi-step derate schedule, and a
backup check to override false inducements. We also include a detailed
set of requests for comment highlighting the wide range of adjustments
we are currently considering.
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\42\ Engine derating is an aftertreatment design strategy that
reduces engine performance to induce operators to maintain
appropriate levels of high-quality diesel emission fluid (DEF) in
their SCR-based aftertreatment systems. Throughout this preamble we
refer to engine derates that derive from DEF-related triggers as
``inducements.''
\43\ Kopin, Amy. Memorandum to docket EPA-HQ-OAR-2019-0055.
``Inducement-Related Guidance Documents, and Workshop
Presentation.'' October 1, 2021.
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vi. Proposed Onboard Diagnostics Provisions
Onboard diagnostics (OBD) refer to systems of electronic
controllers and sensors required by current regulation to detect
malfunctions of engines and emission controls. EPA's existing OBD
program, promulgated in 2009, allows manufacturers to demonstrate how
the OBD system they have designed to comply with California OBD
requirements also complies with the intent of the EPA OBD
requirements.\44\ Although EPA maintains separate OBD regulations, all
manufacturers currently seek OBD approval from CARB for OBD systems in
engine families applying for 50-state certification, and then use this
approval to demonstrate compliance with EPA requirements.
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\44\ See 40 CFR 86.010-18(a)(5).
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In Section IV.C, we are proposing to update our OBD regulations
both to better address newer diagnostic methods and available
technologies, and to streamline provisions where possible. We propose
to incorporate by reference the existing CARB OBD regulations updated
in 2019 as the starting point for our updated OBD regulations.\45\ We
are proposing to exclude or revise certain CARB provisions that we
believe are not appropriate for a federal program and are proposing to
include additional elements to improve the usefulness of
[[Page 17426]]
OBD systems for users (see Section IV.C for details).
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\45\ CARB Final Rulemaking to Consider Technical Status and
Prosed Revisions to On-Board Diagnostic System Requirements for
Heavy-Engines, Passenger Cars, Light-Duty Trucks, Medium Duty
Vehicles and Engines was approved and became effective on July 31,
2013. California Code of Regulations sections 1968.2 and 1971.1
available at: https://ww3.arb.ca.gov/regact/2012/hdobd12/hdobd12.htm.
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EPA is specifically proposing additional OBD elements to improve
the robustness and usefulness of OBD systems. These additional elements
include emission system health monitors, an expanded list of publicly
available OBD parameters, additional freeze frame data parameters, and
enabling certain self-testing capabilities for owners. These proposed
changes would benefit the environment by helping to reduce
malfunctioning emission systems in-use through access to additional
data that may be useful for service technicians, state and local
inspection and maintenance operations, and owners.
3. Other Proposed Compliance Provisions and Flexibilities
In addition to the key program provisions, we are also proposing
several provisions to provide manufacturers with flexibility to meet
the proposed standards and encourage the introduction of new emission
control technologies earlier than required; these provisions would
apply under both proposed Options 1 and 2, as well as the full range of
options in between them. These provisions include our proposal to
migrate and update the compliance provisions of 40 CFR part 86, subpart
A, to 40 CFR part 1036; continue averaging, banking, and trading (ABT)
of credits generated against our heavy-duty engine criteria pollutant
standards; provide incentives for early adoption of technologies to
meet the standards; allow manufacturers to generate NOX
emission credits for hybrid electric, battery electric, and fuel cell
electric vehicles (HEVs, BEVs, and FCEVs); and make limited amendments
to regulations that implement our air pollutant emission standards for
other industry sectors, including light-duty vehicles, light-duty
trucks, marine diesel engines, locomotives, and various types of
nonroad engines, vehicles, and equipment.
i. Proposed Migration From 40 CFR Part 86, Subpart A
Heavy-duty criteria pollutant regulations were originally codified
into 40 CFR part 86, subpart A, in the 1980s. We believe this
rulemaking provides an opportunity to clarify (and otherwise improve)
the wording of our existing heavy-duty criteria pollutant regulations
in plain language and migrate them to 40 CFR part 1036.\46\ Part 1036,
which was created for the Phase 1 GHG program, provides a consistent,
updated format for our regulations, with improved organization. In
general, this migration is not intended to change the compliance
program previously specified in part 86, except as specifically
proposed in this rulemaking. See our summary of the proposed migration
in Section III.A, and additional details in our memorandum to the
docket.\47\ The proposed provisions of part 1036 would generally apply
for model years 2027 and later, unless noted, and manufacturers would
continue to use part 86 in the interim.
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\46\ We are proposing to migrate some provisions to parts 1065
and 1068 to apply broadly to other sectors. Additionally, some
current vehicle provisions in part 1037 refer to part 86 and we are
proposing to update those references in part 1037 as needed.
\47\ Stout, Alan; Brakora, Jessica. Memorandum to docket EPA-HQ-
OAR-2019-0055. ``Technical Issues Related to Migrating Heavy-Duty
Highway Engine Certification Requirements from 40 CFR part 86,
subpart A, to 40 CFR part 1036''. October 1, 2021.
---------------------------------------------------------------------------
ii. Proposed Opportunities for NOX Emission Credits
We are proposing targeted revisions to the current emissions ABT
provisions to account for specific aspects of the broader proposed
program. We are also proposing an early adoption incentive program that
would recognize the environmental benefits of lower-emitting vehicles
entering the fleet ahead of required compliance dates for the proposed
standards. Through this optional program, manufacturers who demonstrate
early compliance with the proposed MY 2027 or MY 2031 standards would
apply a multiplier to emission credits generated under the proposed ABT
program (see Section IV.H for details). We are also proposing to offer
NOX emission credits for HEVs, BEVs and FCEVs based on the
near-zero or zero-tailpipe emissions performance of these technologies,
for HEVs or BEVs and FCEVs, respectively, and after consideration of
ANPR comments. We are choosing not to propose emission credit
multipliers for HEVs, BEVs, and FCEVs. We believe that the potential
loss of emission reductions that could result from providing credit
multipliers is not justified in light of the current extent of
technology development and implementation. Manufacturers choosing to
generate NOX emission credits from BEVs or FCEVs would need
to conduct testing and meet durability requirements discussed in
Section IV.
iii. Other Amendments
EPA has promulgated emission standards for highway and nonroad
engines, vehicles, and equipment. Section XII of this proposed rule
describes several amendments to correct, clarify, and streamline a wide
range of regulatory provisions for many of those different types of
engines, vehicles, and equipment. Section XII.A includes technical
amendments to compliance provisions that apply broadly across EPA's
emission control programs to multiple industry sectors, including
light-duty vehicles, light-duty trucks, marine diesel engines,
locomotives, and various other types of nonroad engines, vehicles, and
equipment. Some of those amendments are for broadly applicable testing
and compliance provisions in 40 CFR parts 1065, 1066, and 1068. Other
cross-sector issues involve making the same or similar changes in
multiple standard-setting parts for individual industry sectors. The
rest of Section XII describes proposed amendments that apply uniquely
for individual industry sectors.
We are proposing amendments in two areas of note for the general
compliance provisions in 40 CFR part 1068. First, we are proposing to
take a comprehensive approach for making confidentiality determinations
related to compliance information that companies submit to EPA. We are
proposing to apply these provisions for all highway, nonroad, and
stationary engine, vehicle, and equipment programs, as well as aircraft
and portable fuel containers.
Second, we are proposing provisions that include clarifying text to
establish what qualifies as an adjustable parameter and to identify the
practically adjustable range for those adjustable parameters. The
proposed adjustable-parameter amendments also include specific
provisions related to electronic controls that aim to deter tampering.
4. Targeted Revisions to the HD GHG Phase 2 Program
As noted at the start of this Section I.B, we have developed a
proposed approach to make targeted updates that take into consideration
the growing HD electric vehicle market without fundamentally changing
the HD GHG Phase 2 program as a whole. These developments along with
considerations of lead time, costs and other factors have demonstrated
that further GHG reductions in the MY 2027 timeframe are appropriate.
Specifically, we propose to adjust the HD GHG Phase 2 vehicle GHG
emission standards by sales-weighting the projected heavy-duty EV
production levels of school buses, transit buses, commercial delivery
trucks, and short-haul tractors and by lowering the applicable emission
standards in MY 2027 accordingly. We project these four vehicle types
will have the highest EV sales of all heavy-
[[Page 17427]]
duty vehicle types between now and 2030. Because these four EV vehicle
types do not correspond directly with the specific subcategories for
standards that we developed in HD GHG Phase 2 (subcategories
differentiated by vehicle weight, use, fuel type, etc.), we use EPA
certification data to determine which subcategories of standards would
be impacted by EV production in MY 2027. By sales-weighing the
projected production levels of the four EV vehicle types in 2027, our
proposed approach adjusts 17 of the 33 MY 2027 Phase 2 vocational
vehicle and tractor standards and does not change any MY 2021 or MY
2024 standards or any of the Class 2b/3 pickup truck and van standards.
We request comment on the proposed approach to determine the threshold.
In addition to these proposed standard adjustments, we are
requesting comment on options to update the advanced technology
incentive program for electric and plug-in hybrid vehicles beginning in
MY 2024. These changes may be appropriate to reflect that such levels
of incentives for electrification may no longer be appropriate for
certain segments of the HD EV market. We are trying to balance
providing additional incentives for the continued development of zero
and near-zero emission vehicles without inadvertently undermining the
GHG emission reductions from the HD GHG Phase 2 program with
inappropriate incentives.
D. Projected Emission Reductions, Air Quality Improvements, Costs, and
Benefits
Our analysis of the estimated emission reductions, air quality
improvements, costs, and monetized benefits of the proposed criteria
pollutant program is outlined below and detailed in Sections V through
X. While the discussion below generally focuses on our analysis of the
proposed Option 1, we also discuss the proposed Option 2; additional
information on analyses of proposed Options 1 and 2 is included in the
sections that follow. As discussed in Section III, we currently lack
information to show that the Alternative is feasible in the MY 2027
timeframe based on the emission control technologies that we have
evaluated to date, and therefore we are not presenting an analysis of
the costs or benefits of the Alternative. We expect that we would need
additional data supporting the feasibility of the Alternative to
further consider it in the development of the final rule.
The proposed provisions in Options 1 and 2, which are described in
detail in Sections III and IV, are expected to reduce emissions from
highway heavy-duty engines in several ways. We project the proposed
emission standards for heavy-duty CI engines would reduce tailpipe
emissions of NOX; the combination of the proposed low-load
test cycle and off-cycle test procedure for CI engines would help to
ensure that the reductions in tailpipe emissions are achieved in-use,
not only under high-speed, on-highway conditions, but also under low-
load and idle conditions. We also project reduced tailpipe emissions of
NOX, CO, PM, VOCs, associated air toxics, and methane from
the proposed emission standards for heavy-duty SI engines, particularly
under cold-start and high-load operating conditions. The longer
emission warranty and regulatory useful life requirements for heavy-
duty CI and SI engines in the proposed Options 1 and 2 would help
maintain the expected emission reductions for all pollutants, including
primary exhaust PM2.5, throughout the useful life of the
engine. The onboard refueling vapor recovery requirements for heavy-
duty SI engines in the proposed Options 1 and 2 would reduce VOCs and
associated air toxics. Table 5 summarizes the projected reductions in
heavy-duty emission from the proposed Options 1 and 2 in 2045 and shows
the significant reductions in NOX emissions from the
proposal. In general, we estimate that Option 2 would result in lower
emission reductions because of the less stringent emission standards
combined with shorter useful life and warranty periods than the
proposed Option 1 in MY 2031. Section VI and draft Regulatory Impact
Analysis (RIA) Chapter 5 provide more information on our projected
emission reductions for proposed Options 1 and 2, as well as the
Alternative.
Table 5--Projected Heavy--Duty Emission Reductions in 2045 From the
Proposed Options 1 and 2 Standards
------------------------------------------------------------------------
Percent reduction in
highway heavy-duty
emissions
Pollutant -------------------------
Proposed Proposed
Option 1 Option 2
------------------------------------------------------------------------
NOX........................................... 61 47
Primary PM2.5................................. 26 24
VOC........................................... 21 20
CO............................................ 17 16
------------------------------------------------------------------------
The proposed criteria pollutant program in proposed Options 1 and 2
would also reduce emissions of other pollutants. For instance, the
proposed Option 1 would result in a 27 percent reduction in benzene and
a 0.7 percent reduction in methane from highway heavy-duty engines in
2045. Leading up to 2045, emission reductions are expected to increase
over time as the fleet turns over to new, compliant engines.
Reductions in emissions of NOX, VOC, PM2.5,
and CO from the proposed rule are projected to lead to decreases in
ambient concentrations of ozone, PM2.5, NO2, and
CO. The proposed Option 1 standards would significantly decrease ozone
concentrations across the country, with a population-weighted average
decrease of over 2 ppb in 2045.\48\ Ambient PM2.5,
NO2 and CO concentrations are also predicted to improve in
2045 as a result of the proposed Option 1 program. The emission
reductions provided by the proposed standards would be important in
helping areas attain the NAAQS and prevent future nonattainment. In
addition, the proposed Option 1 standards are expected to result in
improvements in nitrogen deposition and visibility, but they are
predicted to have relatively little impact on ambient concentrations of
air toxics.
---------------------------------------------------------------------------
\48\ Due to resource constraints, we only conducted air quality
modeling for the proposed Option 1.
---------------------------------------------------------------------------
We also used our air quality data from modeling Option 1 to conduct
a demographic analysis of human exposure to future air quality in
scenarios with and without the proposed criteria pollutant standards in
place. To compare demographic trends, we sorted 2045 baseline air
quality concentrations from highest to lowest concentration and created
two groups: Areas within the contiguous U.S. with the worst air quality
and the rest of the country. We found that in the 2045 baseline, the
number of people of color living within areas with the worst air
quality is nearly double that of non-Hispanic Whites. We also found
that the largest predicted improvements in both ozone and
PM2.5 are estimated to occur in areas with the worst
baseline air quality, where larger numbers of people of color are
projected to reside. More details on our air quality modeling and
demographic analyses are included in Section VII and draft RIA Chapter
6.
Our estimates of reductions in heavy-duty engine emissions, and
associated air quality impacts, are based on manufacturers adding
emissions-reduction technologies in response to the proposed Options 1
or 2 criteria pollutant standards, along with making emission control
components more durable in response to the longer regulatory useful
life periods in the proposed Options 1 or 2. We also estimate costs to
both truck owners and manufacturers attributable to the longer emission
warranty for both the proposed Options 1 and 2. We estimate costs of
[[Page 17428]]
the proposed Options 1 and 2 to both manufacturers and truck owners in
our program cost analysis in Section V and draft RIA Chapter 7.
Our evaluation of costs to manufacturers includes direct costs
(i.e., cost of materials, labor costs) and indirect manufacturing costs
(e.g., warranty, research and development). The direct manufacturing
costs include individual technology costs for emission-related engine
components and for exhaust aftertreatment systems. Importantly, our
analysis of direct manufacturing costs includes the costs of the
existing emission control technologies because we expect the emissions
warranty and regulatory useful life provisions in the proposed Options
1 and 2 to have some impact on not only the new technology added to
comply with the proposed standards, but also on any existing emission
control components. The cost estimates thus reflect the portion of
baseline case engine hardware and aftertreatment systems for which new
costs would be incurred due to the proposed warranty and useful life
provisions, even absent any changes in the level of emission standards.
The indirect manufacturing costs in our analysis include warranty
costs, research and development costs, profits and other indirect
costs. We combine direct and indirect manufacturing costs to calculate
total technology costs, which we then add to operating costs in our
calculation of program costs.
As part of our evaluation of operating costs, we estimate costs
truck owners incur to repair emission control system components. Our
repair cost estimates are based on industry data showing the amount
spent annually by truck owners on different types of repairs, and our
estimate of the percentage of those repairs that are related to
emission control components. Our analysis of this data shows that
extending the useful life and emission warranty periods would lower
emission repair costs during several years of operation for several
vehicle types. More discussion on our emission repair costs estimates
of the proposed Options 1 and 2 criteria pollutant standards is
included in Section V, with additional details presented in draft RIA
Chapter 7.
We combined our estimates of emission repair costs with other
operating costs (i.e., urea/DEF, fuel consumption) and technology costs
to calculate total program costs. Our analysis of proposed Option 1
shows that total costs for the criteria pollutant program relative to
the baseline (or no action scenario) range from $1.8 billion in 2027 to
$2.3 billion in 2045 (2017 dollars, undiscounted, see Table V-16). We
estimate that proposed Option 2 would result in higher costs than the
proposed Option 1 in 2045. We expect that the same emission control
technologies would be needed to meet both the proposed Option 1 and 2
standards, which would result in the same direct technology costs in
both cases. The higher projected costs of the proposed Option 2
relative to the proposed Option 1 result from our expectation that the
shorter useful life and emission warranty periods of the proposed
Option 2 compared to proposed Option 1 in MY 2031 and later would lead
to higher emission control system repair costs for proposed Option 2
than the proposed Option 1 (i.e., shorter emissions warranty periods
result in higher emission repair costs in proposed Option 2) (see
Section V for details). Overall, the analysis shows that the costs of
proposed Option 1 are less than the costs of proposed Option 2. The
present value of program costs for proposed Options 1 and 2, and
additional details are presented in Section V.
Section VIII presents our analysis of the human health benefits
associated with the proposed Options 1 and 2. We estimate that in 2045,
the proposed Option 1 would result in total annual monetized ozone- and
PM2.5-related benefits of $12 and $33 billion at a 3 percent
discount rate, and $10 and $30 billion at a 7 percent discount
rate.\49\ In the same calendar year, proposed Option 2 would result in
total annual monetized ozone- and PM2.5-related benefits of
$9 and $26 billion at a 3 percent discount rate, and $8 and $23 billion
at a 7 percent discount. These benefits only reflect those associated
with reductions in NOX emissions (a precursor to both ozone
and secondarily-formed PM2.5) and directly-emitted
PM2.5 from highway heavy-duty engines. There are additional
human health and environmental benefits associated with reductions in
exposure to ambient concentrations of PM2.5, ozone, and NO2
that EPA has not quantified due to data, resource, or methodological
limitations. There would also be benefits associated with reductions in
air toxic pollutant emissions that result from the proposed program,
but we did not attempt to monetize those impacts due to methodological
limitations. The estimated benefits of the proposed Options 1 and 2
would be larger if we were able to monetize all unquantified benefits
at this time. More detailed information about the benefits analysis
conducted for the proposal, including the present value of program
benefits for Options 1 and 2, is included in Section VIII and draft RIA
Chapter 8.
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\49\ 2045 is a snapshot year chosen to approximate the annual
health benefits that occur in a year in which the proposed program
would be fully implemented and when most of the regulated fleet
would have turned over.
---------------------------------------------------------------------------
We compare total monetized health benefits to total costs
associated with the proposed Options 1 and 2 in Section IX. Table 6
shows that annual benefits of the proposed Option 1 would be larger
than the annual costs in 2045, with annual net benefits of $9 and $31
billion assuming a 3 percent discount rate, and net benefits of $8 and
$28 billion assuming a 7 percent discount rate.\50\ Annual benefits
would also be larger than annual costs in 2045 for the proposed Option
2, although net benefits would be slightly lower than from the proposed
Option 1 (net benefits of proposed Option 2 would be $6 and $23 billion
at a 3 percent discount rate, and net benefits of $5 and 21 billion at
a 7 percent discount rate). For both the proposed Options 1 and 2,
benefits also outweigh the costs when expressed in present value terms
and as equalized annual values.
---------------------------------------------------------------------------
\50\ The range of benefits and net benefits reflects a
combination of assumed PM2.5 and ozone mortality risk
estimates and selected discount rate.
Table 6--2045 Costs, Benefits and Net Benefits of the Proposed Option 1 and Option 2
[Billions, 2017$] a b
----------------------------------------------------------------------------------------------------------------
Proposed Option 1 Proposed Option 2
---------------------------------------------------------------
3% discount 7% discount 3% discount 7% discount
----------------------------------------------------------------------------------------------------------------
2045:
Benefits.................................... $12-$33 $10-$30 $9.1-$26 $8.2-$23
Costs....................................... 2.3 2.3 2.9 2.9
[[Page 17429]]
Net Benefits................................ 9.2-31 8.1-28 6.2-23 5.3-21
----------------------------------------------------------------------------------------------------------------
\a\ All benefits estimates are rounded to two significant figures; numbers may not sum due to independent
rounding. The range of benefits (and net benefits) in this table are two separate estimates and do not
represent lower- and upper-bound estimates, though they do reflect a grouping of estimates that yield more and
less conservative benefits totals. The costs and benefits in 2045 are presented in annual terms and are not
discounted. However, all benefits in the table reflect a 3 percent and 7 percent discount rate used to account
for cessation lag in the valuation of avoided premature deaths associated with long-term exposure.
\b\ The benefits associated with the standards presented here do not include the full complement of health,
environmental, and climate-related benefits that, if quantified and monetized, would increase the total
monetized benefits.
Section X examines the potential impacts of the proposed standards
on heavy-duty vehicles (sales, mode shift, fleet turnover) and
employment in the heavy-duty industry. The proposed standards may
impact vehicle sales due to both changes in purchase price and longer
emission warranty mileage requirements; these effects may show up as
increased purchases of more new vehicles than usual before the proposed
standards come into effect, in anticipation of higher prices after the
proposed standards (``pre-buy''). The proposed standards may also
reduce sales after the proposed standards would be in place (``low-
buy''). In this proposal, we suggest an approach to quantify potential
impacts on vehicle sales due to new emission standards; we also provide
an example of how the results could be applied to the final regulatory
analysis for this rule in draft RIA Chapter 10.1. Our example results
for proposed Option 1 suggest pre- and low-buy for Class 8 trucks may
range from zero to approximately two percent increase in sales over a
period of up to 8 months before the 2031 standards begin (pre-buy), and
a decrease in sales from zero to approximately two percent over a
period of up to 12 months after the 2031 standards begin (low-buy). We
have provided the example results as information for commenters to
consider and provide input to EPA on this type of approach for
quantifying how emissions regulations may impact heavy-duty vehicle
sales fleet turnover. Based on input we receive, we may consider using
this type of analysis in the final rule to inform both the potential
impacts on vehicle sales, and the related impacts on employment in the
heavy-duty industry. We expect little mode shift due to the proposed
standards because of the large difference in cost of moving goods via
trucks versus other modes of transport (e.g., planes or barges).
Employment impacts of the proposed standards depend on the effects
of the standards on sales, the share of labor in the costs of the
standards, and changes in labor intensity due to the standards. We
quantify the effects of costs on employment, and we discuss the effects
due to sales and labor intensity qualitatively. This partial
quantification of employment impacts estimates that increased costs of
vehicles and parts would, by itself and holding labor intensity
constant, be expected to increase employment by 400 to 2,200 job-years
in 2027, and 300 to 1,800 job-years in 2032 under proposed Option
1.\51\ Employment would be expected to increase by 400 to 2,200 job
years, and 300 to 1,500 job years in 2027 and 2032 respectively under
proposed Option 2. See Section X for further detail on limitations and
assumptions of this analysis.
---------------------------------------------------------------------------
\51\ Where a job-year is, for example, one year of full-time
work for one person, or one year of half-time work for two people.
---------------------------------------------------------------------------
Finally, the projected cost and GHG emission impacts of the
proposed changes to the HD GHG Phase 2 program are described in Section
XI.E.
E. Summary of Specific Requests for Comments
We are requesting comment on all aspects of this proposed
rulemaking. In addition, as detailed in the sections that follow, we
are specifically requesting comments from stakeholders on a variety of
key topics throughout this proposed to inform the final rulemaking
process. In this section we highlight topics on which we believe it
would be especially beneficial to receive comments from stakeholders,
or which may be of most interest to stakeholders.
Section III presents extensive information and analyses, including
two options for the proposed criteria pollutant standards, to provide
notice that EPA will be considering a range of numeric emission
standard values and implementation dates in the final rule. We are
requesting comment on the proposed Options 1 and 2, as well as the
Alternative, standards for each duty cycle, as well as the one- and
two-step approaches in proposed Options 1 and 2, respectively, and the
implementation dates of MYs 2027 and 2031. In addition, we are
requesting input on several aspects of the proposed new LLC duty cycle
for heavy-duty CI engines and applying the SET duty cycle to heavy-duty
SI engines (see Section III). We are also requesting comment on several
aspects of the proposed off-cycle standards for heavy-duty CI engines,
including the levels of the standards in proposed Options 1 and 2 and
the specific operating range covered by each bin, and whether off-cycle
standards and in-use testing should also apply for SI engines. For SI
engines, we request comment on our proposed refueling HC emission
standard for incomplete vehicles above 14,000 lb GVWR, including
requests for comment and data to inform test procedure updates we
should consider to measure HC emissions from these larger fuel systems
and vehicles. We are also requesting comment on whether EPA should
finalize interim standards for testing used to verify that the engine
meets the standards through useful life (i.e., in-use testing that
occurs after the vehicle enters commerce). Typically, EPA sets the same
standards for in-use testing and certification testing but, in some
cases, we have provided higher in-use standards to give manufacturers
time to gain experience with the new technology needed to meet the
standards.\52\ As outlined in this Executive Summary and discussed in
Sections III and IV, we are proposing to significantly lower
NOX emission standards and to significantly increase the
regulatory useful life for heavy-duty on highway engines, which would
require manufactures to develop and produce additional engine and
aftertreatment technology. Due to the combination of lower (more
stringent) numeric standards and longer useful periods included in our
proposal, we are requesting comment on whether
[[Page 17430]]
EPA should finalize in-use standards that are 40 to 100 percent higher
than the proposed Option 1 standards for MY 2027 to MY 2033 engines.
---------------------------------------------------------------------------
\52\ See 81 FR 23414 (April 28, 2014).
---------------------------------------------------------------------------
In Section IV we detail our requests for comment on a number of
topics related to our proposed lengthened useful life and warranty
periods, as well as other compliance provisions and flexibilities. For
instance, we are requesting stakeholder input on our proposed useful
life and warranty periods, as well as the range of options covered by
the proposed Options 1 and 2, or other alternatives outside of that
range. In addition to the proposed warranty periods, we request comment
on other approaches to warranty, such as graduated warranty phases,
that may similarly ensure long-term in-use emission performance with a
smaller impact on the purchase price. We further request comment on our
proposed provisions to increase the likelihood that emission controls
will be maintained properly through more of the service life of heavy-
duty engines (e.g., revise inducement strategies, improve
serviceability). In addition, we are interested in stakeholder input on
our proposed approaches for the durability demonstration that
manufacturers are required to include their application for
certification (see Section IV.F for details). We are also interested in
stakeholder input on our proposed requirements for manufacturers
choosing to generate NOX emission credits from BEVs or
FCEVs, as well as whether EPA should consider for this final rule, or
other future rules, restrictions for NOX emission credits in
the longer term (e.g., beyond MY 2031) (See Section IV.I for details).
Throughout Sections III and IV, we discuss areas where our proposal
differs from the California Air Resources Board (CARB) Heavy-Duty
Omnibus Rulemaking, and request comment on our proposal, including
whether it is appropriate to harmonize the federal and CARB regulatory
programs more in light of the authority and requirements of CAA section
202, and the benefits or challenges if EPA were to finalize particular
aspects of its program that are or are not fully aligned with the
Omnibus.
There are also several topics that we are requesting comment on
that relate to the analyses that support our proposal. For instance, we
are interested in stakeholder input on our approach for estimating
emission reductions from lengthening useful life and warranty periods
(see Section VI for details). We are also interested in comments on our
estimate of repair costs for emission control system components (see
Section V for details). We request comment on the method we outline to
estimate potential impacts of a proposed regulation on heavy-duty
vehicle sales; we also request comment on approaches to estimate
employment impacts attributable to the proposed rule (see Section X for
details).
We are also interested in input from environmental justice
stakeholders and underserved and overburdened communities, including
children's health stakeholders, regarding the need for revised
standards and how heavy-duty vehicles affect communities (see Section
II); the air quality improvements we project from this proposal and how
they are distributed (see Section VII); and ways the proposal could be
improved to advance environmental protection for all people, including
people of color, low-income communities, and those who live near
highways or in heavily trafficked areas with frequent truck congestion
and idling, such as ports.
In Section XI, we request comment in a number of areas related to
the proposed updates to the HD GHG Phase 2 program for certain heavy-
duty vehicles that are shifting to zero-emission vehicles. We are
considering whether it would be appropriate in the final rule to
increase the stringency of the standards even more than what we
propose. Therefore, we request information on heavy-duty electric
vehicle sales projections, including for what HD vehicle types, to help
inform our HD electric vehicle sales projections in the MY 2024 through
MY 2029 timeframe. We also are considering whether to establish more
stringent standards beyond MY 2027, specifically in MY 2028 and MY 2029
using the methodology described in Section XI.C.1. We request comment
on appropriate stringency and supporting data for each of those model
years.
We are also interested in stakeholder input that supports changes
to the advanced technology credit multiplier approach under
consideration. In addition, we request comment under this proposal on
how EPA can best consider the potential for ZEV technology to
significantly reduce air pollution from the heavy-duty vehicle sector,
including whether and how to consider including specific sales
requirements for HD ZEVs.
For these and all requests for comment detailed throughout the
proposal, stakeholders are encouraged to provide their rationale and
any available data that supports to their perspectives.
I. Introduction
A. Brief Overview of the Heavy-Duty Truck Industry
Heavy-duty highway vehicles (also referred to as ``trucks'' in this
preamble) range from commercial pickup trucks to vocational vehicles
that support local and regional transportation, construction, refuse
collection, and delivery work, to line-haul tractor-trailers that move
freight cross-country. This diverse array of vehicles is categorized
into weight classes based on gross vehicle weight ratings (GVWR). These
weight classes span Class 2b pickup trucks and vans from 8,500 to
10,000 lbs GVWR through Class 8 line-haul tractors and other commercial
vehicles that exceed 33,000 lbs GVWR.53 54
---------------------------------------------------------------------------
\53\ This proposed rulemaking includes revised criteria
pollutants standards for engine-certified Class 2b through 8 heavy-
duty engines and vehicles; this proposal also includes revised GHG
standards for Class 4 through 8 vehicles. Class 2b and 3 vehicles
with GVWR between 8,500 and 14,000 pounds are primarily commercial
pickup trucks and vans and are sometimes referred to as ``medium-
duty vehicles''. The majority of Class 2b and 3 vehicles are
chassis-certified vehicles and will be included in a future combined
light-duty and medium-duty rulemaking action, consistent with E.O.
14037, Section 2a. Heavy-duty engines and vehicles are also used in
nonroad applications, such as construction equipment; nonroad heavy-
duty engines and vehicles are not the focus of this proposal. See
Section I for more discussion on the spectrum of heavy-duty vehicles
and how they relate to the proposed rule. See Sections I.B and III
for more discussion on the spectrum of heavy-duty vehicles and how
they relate to the proposed rule.
\54\ The focus of this proposal is on highway heavy-duty engines
and vehicles. However, we are also proposing limited amendments to
regulations that implement our air pollutant emission standards for
other sectors, including light-duty vehicles, light-duty trucks,
marine diesel engines, locomotives, and various types of nonroad
engines, vehicles, and equipment (see Section XII).
---------------------------------------------------------------------------
Heavy-duty highway vehicles are primarily powered by diesel-fueled,
compression-ignition (CI) engines. However, gasoline-fueled, spark-
ignition (SI) engines are common in the lighter weight classes, and
smaller numbers of alternative fuel engines (e.g., liquified petroleum
gas, compressed natural gas) are found in the heavy-duty fleet.
Vehicles powered by electricity, either in the form of battery electric
vehicles (BEVs) or fuel cell electric vehicles (FCEVs) are also
increasingly entering the heavy-duty fleet. The operational
characteristics of some commercial applications (e.g., delivery
vehicles) can be similar across several vehicle weight classes,
allowing a single engine, or electric power source in the case of BEVs
and FCEVs, to be installed in a variety of vehicles. For instance,
engine specifications needed for a Class 4 parcel delivery vehicle may
be similar
[[Page 17431]]
to the needs of a Class 5 mixed freight delivery vehicle or a Class 6
beverage truck. Any performance differences needed to operate across
this range of vehicles can be achieved through adjustments to chassis-
based systems (i.e., transmission, cooling system) external to the
engine.
The industry that designs and manufactures these heavy-duty
vehicles is composed of three primary segments: Vehicle manufacturers,
engine manufacturers and other major component manufacturers, and
secondary manufacturers (i.e., body builders). Some vehicle
manufacturers are vertically integrated, designing, developing, and
testing their engines in-house for use in their vehicles, while others
purchase some or all of their engines from independent engine
suppliers. Today, only one major independent engine manufacturer
supports the heavy-duty truck industry, though some vehicle
manufactures sell their engines or ``incomplete vehicles'' (i.e.,
chassis that include their engines, the frame, and a transmission) to
body builders who design and assemble the final vehicle. Each of these
subindustries is often supported by common suppliers for subsystems
such as transmissions, axles, engine controls, and emission controls.
In addition to the manufacturers and suppliers responsible for
producing highway heavy-duty vehicles, an extended network of
dealerships, repair and service facilities, and rebuilding facilities
contribute to the sale, maintenance, and extended life of these
vehicles and engines. Heavy-duty vehicle dealerships offer customers a
place to order vehicles from a specific manufacturer and include
service facilities for those vehicles and engines. Dealership service
technicians are trained to perform regular maintenance and make
repairs, which generally include repairs under warranty and in response
to manufacturer recalls. Some trucking fleets, businesses, and large
municipalities benefit from hiring their own technicians to service
their vehicles in their own facilities. Many refueling centers along
major trucking routes have also expanded their facilities to include
roadside assistance and service stations to diagnose and repair common
problems.
Heavy-duty CI engines installed in the larger weight classes of
vehicles are designed to be rebuilt. Dealerships and other service
facilities are generally equipped to replace common components, such as
pistons and bearings that wear over time. However, large-scale (i.e.,
``out-of-frame'') engine overhauls that replace most of the engine
components require a more sophisticated process that only a limited
number of facilities provide. Some heavy-duty engine manufacturers have
established their own rebuilding facilities as a separate branch of
their operations and others work with independent rebuilding factories
that are affiliated with multiple engine manufacturers. Rebuilding
allows owners to extend the life of their engines at a lower cost than
purchasing a replacement vehicle, which has made the practice common
for some heavy-duty engines.
The end-users for highway heavy-duty vehicles are as diverse as the
applications for which these vehicles are purchased. Smaller weight
class heavy-duty vehicles are commonly purchased by delivery services,
contractors, and municipalities. The middle weight class vehicles tend
to be commercial vehicles for businesses and municipal work that
transport people and goods locally and regionally or provide services
such as utilities. Vehicles in the heaviest weight classes are
generally purchased by businesses with high load demands, such as
construction, towing or refuse collection, or freight delivery fleets
and owner-operators with both load and speed demands for regional and
long-haul goods movement. The competitive nature of the businesses and
owner-operators that purchase and operate highway heavy-duty vehicles
means that any time the vehicle is unable to operate due to maintenance
or repair (i.e., downtime) can lead to a loss in income. This need for
reliability drives much of the truck and engine manufacturers'
innovation and research to meet the needs of their customers.
B. History of Emission Standards for Heavy-Duty Engines and Vehicles
Emission standards for heavy-duty highway engines in the U.S. were
first issued by the Department of Health, Education, and Welfare in the
1960s. These standards and the corresponding certification and testing
procedures were codified at 45 CFR part 1201. In 1972, shortly after
EPA was created as a federal agency and given responsibility for
regulating heavy-duty engines, EPA published new standards and updated
procedures while migrating the regulations to 40 CFR part 85 as part of
the effort to consolidate all EPA regulations in a single location.\55\
EPA created 40 CFR part 86 in 1976 to reorganize emission standards and
certification requirements for light-duty vehicles and heavy-duty
highway engines. In 1985, EPA promulgated new standards for heavy-duty
highway engines, codifying the standards in 40 CFR part 86, subpart A.
Since then, EPA has promulgated several rules for highway heavy-duty
engines and vehicles to set new and more stringent emission standards
for criteria pollutants and precursors,\56\ to set requirements for
controlling evaporative and refueling emissions,\57\ to establish
emission control programs for greenhouse gases (GHGs), and to add or
revise certification procedures.\58\
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\55\ See Section I.G for additional discussion on EPA's
Statutory Authority relevant to this proposal.
\56\ For example, oxides of nitrogen (NOX),
hydrocarbons (HC), particulate matter (PM) and carbon monoxide (CO).
\57\ See Section III.E for more discussion on controlling
evaporative and refueling emissions from light- and heavy-duty
vehicles.
\58\ U.S. Environmental Protection Agency. ``EPA Emission
Standards for Heavy-Duty Highway Engines and Vehicles,'' Available
online: https://www.epa.gov/emission-standards-reference-guide/epa-emission-standards-heavy-duty-highway-engines-and-vehicles. (last
accessed June 25, 2021).
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EPA's criteria pollutant regulatory programs for the heavy-duty
highway industry apply to engines.\59\ Our regulations require that
engine manufacturers identify the ``primary intended service class''
for each engine by considering the vehicles for which they design and
market their engines. Heavy-duty CI engines are specified as light
heavy-duty engine (Light HDE), medium heavy-duty engine (Medium HDE),
or heavy heavy-duty engine (Heavy HDE) based largely on the weight
class of the vehicles in which the engines are expected to be installed
and the potential for rebuild. SI heavy-duty engines are generally
specified as a single spark-ignition HDE service class unless they are
designed or intended for use in the largest heavy-duty vehicles, and
therefore considered heavy HDEs.\60\ EPA sets emission standards and
other regulatory provisions, including regulatory useful life and
emissions warranty periods, that are targeted for the operational
characteristics of each primary intended service class.
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\59\ EPA's regulations address heavy-duty engines and vehicles
separately from light-duty vehicles. Vehicles with GVWR above 8,500
pounds (Class 2b and above) are classified in the regulations as
heavy-duty. For criteria pollutants EPA's standards generally apply
to the engine rather than the vehicle for heavy-duty. However, most
of the Class 2b and 3 pickup trucks and vans (vehicles with a GVWR
between 8,500 and 14,000 pounds) are chassis-certified heavy-duty
vehicles and covered by standards in EPA's Tier 3 program (79 FR
23414, April 28, 2014; 80 FR 0978, February 19, 2015). As noted in
Section III, there are a small number of Class 2b and 3 engines
(e.g., trucks with dual rear wheels that are sold with a cab and
chassis only), which are the subject of this proposed rulemaking.
\60\ See 40 CFR 1036.140(a)(3).
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In the 1990s, EPA issued increasingly stringent standards for
NOX, CO, HC,
[[Page 17432]]
and PM. These exhaust standards were derived from engine-based emission
control strategies and manufacturers generally certified their engines'
emission performance over defined duty cycles on an engine dynamometer
(i.e., ``engine certification''). In 1997, EPA finalized standards for
heavy-duty highway diesels (62 FR 54693, October 21, 1997), effective
beginning with the 2004 model year, including a combined non-methane
hydrocarbon (NMHC) and NOX standard that represented a
reduction of NOX emissions by 50 percent. These
NOX reductions also resulted in significant reductions in
secondary nitrate PM.
In early 2001, EPA finalized the 2007 Heavy-Duty Engine and Vehicle
Rule (66 FR 5002, January 18, 2001) to continue addressing
NOX and PM emissions from both diesel and gasoline-fueled
highway heavy-duty engines. This rule established a comprehensive
national program that regulated a heavy-duty engine and its fuel as a
single system, with emission standards taking effect beginning with
model year (MY) 2007 and fully phasing in by MY 2010 (EPA 2010
standards). Prior to 2007, emission standards were based on controlling
the emissions formed during the combustion process (i.e., engine-out
emissions), and there was no further control of emissions between the
engine and the truck's tailpipe. But with promulgation of the 2007
final rule, emission standards were, for the first time, based on the
use of technologies to capture, convert, and reduce harmful engine-out
emissions, resulting in tailpipe emissions that were cleaner than
engine-out emissions. By and large, the industry met these new
standards through the use of exhaust aftertreatment technologies,
namely, diesel oxidation catalysts, particulate filters, and high-
efficiency catalytic exhaust emission control devices. Consistent with
previous criteria pollutant regulatory programs, the program also
offered flexibility to manufacturers through the use of various
emission credits averaging, banking, and trading (ABT) programs.
To ensure proper functioning of these aftertreatment technologies,
which could be damaged by sulfur, EPA also reduced the allowable level
of sulfur in highway diesel fuel by 97 percent by mid-2006. Together,
the use of exhaust aftertreatment technologies and lower-sulfur fuel
resulted in diesel-fueled trucks that emitted PM and NOX
tailpipe emissions at levels 90 percent and 95 percent below emission
levels from then-current highway heavy-duty engines, respectively. The
PM standard for new highway heavy-duty engines was set at 0.01 grams
(10 milligrams, or 10 mg) per horsepower-hour (mg/hp-hr) by MY 2007 and
the NOX and NMHC standards of 200 mg/hp-hr and 140 mg/hp-hr,
respectively, were set to phase in between model years 2007 and
2010.\61\ In finalizing that rule, EPA estimated that the emission
reductions would achieve significant health and environmental impacts,
and that the total monetized PM2.5 and ozone-related
benefits of the program would exceed $70 billion, versus program costs
of $4 billion (1999$).
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\61\ Heavy-duty engine emission standards are defined in work
specific units (i.e., milligrams per horsepower-hour) because the
standards cover a large range of engine ratings, and thus time
specific standards would not provide equal stringency across all
engines.
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In 2005, EPA finalized a manufacturer-run, in-use testing program
that uses portable emission measurement systems to measure HC, CO,
NOX, and PM emissions from the exhaust of in-use heavy-duty
diesel trucks (70 FR 34594, June 14, 2005). The fully enforceable
program began in 2007. This effort was a significant advancement in
helping to ensure that the benefits of more stringent emission
standards are realized under real-world driving conditions.
In 2009, as advanced emissions control systems were being
introduced to meet the MY 2007/2010 standards, EPA promulgated a final
rule to require that these advanced emissions control systems be
monitored for malfunctions via an onboard diagnostic (OBD) system (74
FR 8310, February 24, 2009). The rule, which has been fully phased in,
required engine manufacturers to install OBD systems that monitor the
functioning of emission control components on new engines and alert the
vehicle operator to any detected need for emission-related repair. It
also required that manufacturers make available to the service and
repair industry information necessary to perform repair and maintenance
service on OBD systems and other emission related engine components. In
addition, EPA published a series of documents that provided guidance to
manufacturers on potential methods and measures to ensure that trucks
equipped with Selective Catalytic Reduction (SCR) technology would be
refilled with the specified quantity and quality of a urea-water
mixture (also known as diesel exhaust fluid, or DEF) necessary for the
proper functioning of this NOX-reducing technology. These
guidance documents describe potential approaches that included
progressive levels of alerts and warnings communicated to the driver of
the truck, which would allow adequate time to refill the DEF tank, but
ultimately, if DEF is not added, or if it is determined to be of
insufficient quality, a vehicle speed-limiting ``inducement'' would be
triggered, requiring the DEF tank to be refilled or the system to be
repaired.
Also in 2009, EPA and Department of Transportation's National
Highway Traffic Safety Administration (NHTSA) began working on a joint
regulatory program to reduce GHG emissions and fuel consumption from
heavy-duty vehicles and engines.\62\ By utilizing regulatory approaches
recommended by the National Academy of Sciences, the first phase
(``Phase 1'') of the GHG and fuel efficiency program was finalized in
2011 (76 FR 57106, September 15, 2011).\63\ The Phase 1 program,
spanning implementation from MY 2014 to 2018, included separate
standards for highway heavy-duty vehicles and heavy-duty engines. The
program offered flexibility allowing manufacturers to attain these
standards through a mix of technologies and the option to participate
in an emissions credit ABT program. In the Phase 1 rulemaking EPA also
revised the heavy-duty vehicle and engine regulations to make them
consistent with the light-duty vehicle approach, such that all criteria
pollutant and GHG standards would apply regardless of fuel type,
including all-electric vehicles (EVs).
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\62\ Greenhouse gas emissions from heavy-duty engines are
primarily carbon dioxide (CO2), but also include methane
(CH4) and nitrous oxide (N2O). Because
CO2 is formed from the combustion of fuel, it is directly
related to fuel consumption.
\63\ National Research Council; Transportation Research Board.
The National Academies' Committee to Assess Fuel Economy
Technologies for Medium- and Heavy-Duty Vehicles; ``Technologies and
Approaches to Reducing the Fuel Consumption of Medium- and Heavy-
Duty Vehicles.'' 2010. Available online: https://www.nap.edu/catalog/12845/technologies-and-approaches-to-reducing-the-fuel-consumption-of-medium-and-heavy-duty-vehicles.
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In 2016, EPA and NHTSA finalized the Heavy-Duty Phase 2 GHG and
fuel efficiency program (``HD GHG Phase 2'') (81 FR 73478, October 25,
2016). HD GHG Phase 2 includes technology-advancing performance-based
standards for highway heavy-duty vehicles and heavy-duty engines that
will phase in over the long term, with initial standards for most
vehicles and engines commencing in MY 2021, increasing in stringency in
MY 2024, and culminating in MY 2027 standards. HD GHG Phase 2 built
upon the Phase 1 program and set standards based not only on currently
available technologies, but also on technologies that were still under
development or not yet widely deployed. To ensure adequate time for
[[Page 17433]]
technology development, HD GHG Phase 2 provided up to 10 years lead
time to allow for the development and phase-in of these control
technologies. EPA recently finalized technical amendments to the HD GHG
Phase 2 rulemaking (``HD Technical Amendments'') that included changes
to the test procedures for heavy-duty engines and vehicles to improve
accuracy and reduce testing burden.\64\
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\64\ 86 FR 34308, June 29, 2021.
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C. Petitions to EPA for Additional NOX Emissions Control
In the summer of 2016 more than 20 organizations, including state
and local air agencies from across the country, petitioned EPA to
develop more stringent NOX emission standards for on-road
heavy-duty engines.\65\ Among the reasons stated by the petitioners for
such an EPA rulemaking was the need for NOX emission
reductions to reduce adverse health and welfare impacts and to help
areas attain the NAAQS. EPA subsequently met with a wide range of
stakeholders in listening sessions, during which certain themes were
consistent across those stakeholders.\66\ For example, it became clear
that there is broad support for federal action in collaboration with
the California Air Resources Board (CARB). So-called ``50-state''
standards would enable technology suppliers and manufacturers to
efficiently produce a single set of reliable and compliant products.
There was also broad acknowledgement of the value of aligning
implementation of new NOX standards with existing MY 2021,
2024, and 2027 milestones for HD Phase 2 GHG and fuel efficiency
standards. Stakeholders thought that such alignment would ensure that
the GHG and fuel consumption reductions achieved under HD GHG Phase 2
are maintained and allow the regulated industry to implement GHG- and
NOX-reducing technologies into their products at the same
time.\67\
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\65\ Brakora, Jessica. ``Petitions to EPA for Revised
NOX Standards for Heavy-Duty Engines'' Memorandum to
Docket EPA-HQ-OAR-2019-0055. December 4, 2019.
\66\ Stakeholders included: Emissions control technology
suppliers; engine and vehicle manufacturers; a labor union that
represents heavy-duty engine, parts, and vehicle manufacturing
workers; a heavy-duty trucking fleet trade association; an owner-
operator driver association; a truck dealers trade association;
environmental, non-governmental organizations; states and regional
air quality districts; Tribal interests; California Air Resources
Board (CARB); and the petitioners.
\67\ U.S. EPA. 2016. Memorandum in Response to Petition for
Rulemaking to Adopt Ultra-Low NOX Standards for On-
Highway Heavy-Duty Trucks and Engines. Available at https://19january2017snapshot.epa.gov/sites/production/files/2016-12/documents/nox-memorandum-nox-petition-response-2016-12-20.pdf.
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EPA responded to the petitions on December 20, 2016, noting that an
opportunity exists to develop a new, harmonized national NOX
reduction strategy for heavy-duty highway engines.\68\ EPA emphasized
the importance of scientific and technological information when
determining the appropriate level and form of a future low
NOX standard and highlighted the following potential
components of the action:
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\68\ U.S. EPA. 2016. Memorandum in Response to Petition for
Rulemaking to Adopt Ultra-Low NOX Standards for On-
Highway Heavy-Duty Trucks and Engines. Available at https://19january2017snapshot.epa.gov/sites/production/files/2016-12/documents/nox-memorandum-nox-petition-response-2016-12-20.pdf.
Lower NOX emission standards
Improvements to test procedures and test cycles to ensure
emission reductions occur in the real world, not only over the
currently applicable certification test cycles
Updated certification and in-use testing protocols
Longer periods of mandatory emission-related component
warranties
Consideration of longer regulatory useful life, reflecting
actual in-use activity
Consideration of rebuilding
Incentives to encourage the transition to current- and next-
generation cleaner technologies as soon as possible
As outlined in the Executive Summary and detailed in the sections
that follow, this proposed rulemaking considered these components.
D. California Heavy-Duty Highway Low NOX Program Development
In this section, we present a summary of recent efforts by the
state of California to establish new, lower emission standards for
highway heavy-duty engines and vehicles.\69\ For the past several
decades, EPA and the California Air Resources Board (CARB) have worked
together to reduce air pollutants from highway heavy-duty engines and
vehicles by establishing harmonized emission standards for new engines
and vehicles. For much of this time, EPA has taken the lead in
establishing emission standards through notice and comment rulemaking,
after which CARB would adopt the same standards and test procedures.
For example, EPA promulgated the current heavy-duty engine
NOX and PM standards in a 2001 final rule, and CARB
subsequently adopted the same emission standards. EPA and CARB often
cooperate during the implementation of highway heavy-duty standards.
Thus, for many years, the regulated industry has been able to design a
single product line of engines and vehicles that can be certified to
both EPA and CARB emission standards (which have been the same) and
sold in all 50 states.
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\69\ California has long had the unique ability among states to
adopt its own separate new motor vehicle and engine standards per
Section 209 of the Clean Air Act. Although CAA section 209(a)
expressly preempts states from adopting and enforcing standards
relating to the control of emissions from new motor vehicles or new
motor vehicle engines (such as state controls for new heavy-duty
engines and vehicles), CAA section 209(b) directs EPA to waive this
preemption for California under certain conditions. Even with
California's ability under the CAA to establish its own emission
standards, EPA and the California Air Resources Board have worked
closely together over the past several decades to largely harmonize
new heavy-duty vehicle and engine criteria pollutant standard
programs.
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Given the significant ozone and PM air quality challenges in the
state of California, CARB has taken several steps since the EPA 2010
standards were implemented to encourage or establish standards and
requirements that go beyond EPA requirements, to further reduce
NOX emissions from heavy-duty vehicles and engines in its
state. CARB's optional (voluntary) low NOX program, which
started in 2013, was created to encourage heavy-duty engine
manufacturers to introduce technologies that emit NOX at
levels below the current EPA 2010 standards. Under this optional
program, manufacturers can certify engines to one of three levels of
stringency that are 50, 75, and 90 percent below the existing EPA 2010
standards with the lowest optional standard being 20 milligrams
NOX per horsepower-hour (mg/hp-h).\70\ To date, only natural
gas and liquefied petroleum gas engines have been certified to these
optional standards.\71\
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\70\ California Code of Regulations, Title 13, section 1956.8.
\71\ California Air Resources Board. ``Optional Low
NOX Certified Heavy-Duty Engines''. February 2020.
Available online: https://ww3.arb.ca.gov/msprog/onroad/optionnox/optional_low_nox_certified_hd_engines.pdf.
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In May 2016, CARB published its Mobile Source Strategy that
outlined its approach to reduce in-state emissions from mobile sources
and meet its air quality targets.\72\ In November 2016, CARB held its
first Public Workshop on its plans to update its heavy-duty engine and
vehicle programs.\73\ CARB's 2016 Workshop kicked off a technology
[[Page 17434]]
demonstration program (the CARB ``Low NOX Demonstration
Program''), and announced plans to update emission standards,
laboratory-based and in-use test procedures, emissions warranty,
durability demonstration requirements, and regulatory useful life
provisions. The initiatives introduced in its 2016 Workshop have since
become components of CARB's Heavy-Duty ``Omnibus'' Rulemaking.\74\
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\72\ California Air Resources Board. ``Mobile Source Strategy''.
May 2016. Available online: https://ww3.arb.ca.gov/planning/sip/2016sip/2016mobsrc.pdf.
\73\ California Air Resources Board. ``Heavy-Duty Low
NOX: Meetings & Workshops''. Available online: https://ww2.arb.ca.gov/our-work/programs/heavy-duty-low-nox/heavy-duty-low-nox-meetings-workshops.
\74\ California Air Resources Board. Heavy-Duty Engine and
Vehicle Omnibus Regulation and Associated Amendments. Available
online: https://ww2.arb.ca.gov/rulemaking/2020/hdomnibuslownox.
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CARB's goal for its Low NOX Demonstration Program was to
investigate the feasibility of reducing NOX emissions to
levels significantly below today's EPA 2010 standards. Southwest
Research Institute (SwRI) was contracted to perform the work, which was
split into three ``Stages.'' \75\ In Stage 1 and 1b, SwRI demonstrated
an engine technology package capable of achieving a 90 percent
NOX emissions reduction on today's regulatory test cycles to
a useful life of 435,000 miles using an accelerated aging process.\76\
In Stage 2, SwRI developed and evaluated a new low load-focused engine
test cycle. In Stage 3, SwRI evaluated a new engine platform and
different technology package to ensure both criteria and GHG emission
performance. EPA has been closely observing CARB's Low NOX
Demonstration Program as a member of the Low NOX Advisory
Group for the technology development work, which includes
representatives from heavy-duty engine and aftertreatment industries,
as well as from federal, state, and local governmental agencies.\77\
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\75\ Southwest Research Institute. ``Update on Heavy-Duty Low
NOX Demonstration Programs at SwRI''. September 26, 2019.
Available online: https://ww3.arb.ca.gov/msprog/hdlownox/files/workgroup_20190926/guest/swri_hd_low_nox_demo_programs.pdf.
\76\ Southwest Research Institute. ``Evaluating Technologies and
Methods to Lower Nitrogen Oxide Emissions from Heavy-Duty Vehicles:
Final Report''. April 2017. Available online: https://ww3.arb.ca.gov/research/apr/past/13-312.pdf.
\77\ California Air Resources Board. ``Evaluating Technologies
and Methods to Lower Nitrogen Oxide Emissions from Heavy-Duty
Vehicles''. May 10, 2017. Available online: https://ww3.arb.ca.gov/research/veh-emissions/low-nox/low-nox.htm.
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CARB has published several updates related to its Omnibus
Rulemaking. In June 2018, CARB approved its ``Step 1'' update to
California's emission control system warranty regulations.\78\ Starting
in MY 2022, the existing 100,000-mile warranty for all diesel engines
will increase to 110,000 miles for engines certified as light heavy-
duty, 150,000 miles for medium heavy-duty engines, and 350,000 miles
for heavy heavy-duty engines. In November 2018, CARB approved revisions
to the OBD requirements that include implementation of real emissions
assessment logging (REAL) for heavy-duty engines and other
vehicles.\79\ In April 2019, CARB published a ``Staff White Paper'' to
present its staff's assessment of the technologies they believed were
feasible for medium and heavy heavy-duty diesel engines in the 2022-
2026 timeframe.\80\
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\78\ California Air Resources Board. ``HD Warranty 2018'' June
28, 2018. Available online: https://ww2.arb.ca.gov/rulemaking/2018/hd-warranty-2018.
\79\ California Air Resources Board. ``Heavy-Duty OBD
Regulations and Rulemaking''. Available online: https://ww2.arb.ca.gov/resources/documents/heavy-duty-obd-regulations-and-rulemaking.
\80\ California Air Resources Board. ``California Air Resources
Board Staff Current Assessment of the Technical Feasibility of Lower
NOX Standards and Associated Test Procedures for 2022 and
Subsequent Model Year Medium-Duty and Heavy-Duty Diesel Engines''.
April 18, 2019. Available online: https://ww3.arb.ca.gov/msprog/hdlownox/white_paper_04182019a.pdf.
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In August 2020, the CARB governing board approved the staff
proposal for the Omnibus rule and directed staff to initiate the
process of finalizing the provisions.81 82 The final Omnibus
rule was approved by the California Office of Administrative Law in
December 2021. The final rule includes updates to CARB engine
standards, duty-cycle test procedures, and heavy-duty off-cycle testing
program that would take effect in MY 2024, with additional updates to
warranty, durability, and useful life requirements and further
reductions in standards in MYs 2027 and 2031.\83\
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\81\ California Air Resources Board. ``Staff Report: Initial
Statement of Reasons-Public Hearing to Consider the Proposed Heavy-
Duty Engine and Vehicle Omnibus Regulation and Associated
Amendments''. June 23, 2020. Available online at: https://ww3.arb.ca.gov/regact/2020/hdomnibuslownox/isor.pdf.
\82\ California Air Resources Board. Heavy-Duty Engine and
Vehicle Omnibus Regulation and Associated Amendments. Available
online: https://ww2.arb.ca.gov/rulemaking/2020/hdomnibuslownox.
\83\ Throughout this proposal we use ``Omnibus'' to refer to the
engine standards, duty-cycle test procedures, heavy-duty off-cycle
testing program, useful life and warranty requirements included in
the final Omnibus.
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As described in Sections I.F and I.G, with details in Sections III
and IV, EPA is proposing new NOX, PM, HC, and CO emission
standards for heavy-duty engines that reflect the greatest degree of
emission reduction achievable through the application of technology
that we have determined would be available for the model years to which
the proposed standards would apply. In doing so we have given
appropriate consideration to additional factors, namely lead time,
cost, energy, and safety (see Sections I.F and I.G for more
discussion). Throughout the rulemaking process we will continue to
evaluate what standards are appropriate given the factors that we are
directed to consider under CAA section 202(a)(3). As noted at the start
of this Section I.D, EPA and CARB have historically worked together to
establish harmonized emission standards for new heavy-duty engines and
vehicles. We have received comments from different stakeholder groups
who have expressed perspectives on the alignment between the EPA and
CARB Omnibus standards they would like EPA to consider during the
rulemaking. For instance, in response to an Advance Notice of Proposed
Rulemaking (ANPR) for this rule, many stakeholders encouraged EPA to
develop a national program harmonized to the greatest extent possible
(see Section I.E).\84\ Following the ANPR, various stakeholders have
provided EPA with additional perspectives on the Omnibus rule and on
the extent to which EPA should align with the California program. For
example, organizations such as the National Association of Clean Air
Agencies,\85\ the National Tribal Air Association,\86\ as well as
multiple vehicle supplier trade associations \87\ have written letters
to EPA in support of strong federal standards that reflect both the
stringency and timeline of CARB's standards. In contrast, some engine
manufacturers have raised concerns about EPA harmonizing its national
program with California's rule because of their concerns with that
program's overall stringency, costs, and focus on near-term
NOX reductions over long-term CO2 emission
reductions. EPA has considered these harmonization comments in light of
the authority and requirements of CAA sections 202 and
[[Page 17435]]
207 in developing the proposed standards, regulatory useful life
periods, and emissions warranty periods and intends to continue to take
into consideration potential harmonization with the CARB Omnibus
program, as appropriate and consistent with CAA sections 202 and 207,
during the rulemaking. As described in Sections III and IV, a notable
difference between the proposed EPA program and the Omnibus rule is
that the first step of the Omnibus rule takes effect in MY 2024,
whereas the first step of the proposed EPA program is in MY 2027. EPA's
statutory authority requires a four-year lead time for any heavy-duty
engine or vehicle standard promulgated or revised under CAA section
202(a)(3) (see Section I.F). In Sections III and IV, we discuss areas
where our proposal aligns with or differs from the Omnibus rule and
request comment on issues related to harmonization between the federal
and CARB regulatory programs, including benefits or challenges if EPA
were to finalize particular aspects of its program that are not fully
aligned with the Omnibus rule.\88\
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\84\ The Agency published an ANPR on January 21, 2020 to present
EPA's early thinking on this rulemaking and solicit feedback from
stakeholders to inform this proposal (85 FR 3306).
\85\ Letter to EPA Administrator Michael Regan from the National
Association of Clean Air Agencies. Re: The urgent need for federal
regulatory action to adopt more stringent NOX standards
for heavy-duty engines and vehicles, beginning immediately with
highway heavy-duty trucks. August 26, 2021.
\86\ Letter to EPA Administrator Andrew Wheeler from the
National Tribal Air Association. Re: EPA's Advance Notice of
Proposed Rulemaking for Control of Air Pollution from New Motor
Vehicles: Heavy-Duty Engine Standards Docket ID EPA-HQ-OAR-2019-
0055. February 20, 2020.
\87\ Letter to EPA Administrator Michael Regan from the Motor &
Equipment Manufacturers Association, Manufacturers of Emission
Controls Association, Advanced Engine Systems Institute, and
Alliance for Vehicle Efficiency. Re: Completion of EPA's Heavy-duty
Low-NOX Rulemaking. June 24, 2021.
\88\ Draft RIA Chapter 5, Appendix 6 includes tables that
present the main elements (i.e., numeric level of standards, useful
life, emission warranty) of CARB Omnibus requirements and EPA
proposal.
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As discussed in the draft RIA, we analyzed the emission inventory
and air quality impacts for the proposed criteria pollutant standards
before the Omnibus Rule was finalized. We may incorporate the Omnibus
rule into our emission inventory and other analyses as appropriate for
the final rulemaking (FRM).89 90 We also may incorporate the
CARB Advanced Clean Truck (ACT) Regulation into our final rule
analyses. As further discussed in Sections IV, VI, and XI, the CARB ACT
Regulation requires a minimum percentage of each manufacturer's heavy-
duty vehicle sales in the state of California to be zero tailpipe
emission technologies starting in MY 2024.91 92
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\89\ See Section VI and draft RIA Chapter 5 for more information
on our emission inventory modeling for the proposal and plans to
incorporate other updates in our modeling for the final rule.
\90\ EPA has received waiver requests under CAA section 209(b)
from California for the Omnibus or ACT rules; EPA is currently
reviewing the waiver requests for the CA Omnibus and ACT rules and
may consider including these rules in our analyses for the final
rule. See Section III.B for discussion on our proposed approach to a
voluntary standard based on one aspect of the Omnibus requirements.
\91\ CARB. ``Notice of Decision: Advanced Clean Truck
Regulation.'' June 2020. Available online at: https://ww3.arb.ca.gov/regact/2019/act2019/nod.pdf.
\92\ Buysse and Sharpe. (July 20, 2020) ``California's Advanced
Clean Trucks regulation: Sales requirements for zero-emission heavy-
duty trucks'', available online at: https://theicct.org/publications/california-hdv-ev-update-jul2020 (last accessed August
11, 2021).
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E. Advance Notice of Proposed Rulemaking
The ANPR provided background for the provisions proposed in this
rulemaking to address criteria pollutant emissions from heavy-duty
engines, including technologies we are evaluating, test programs we
have initiated, and compliance programs under consideration, as well as
requests for comments and data. The ANPR did not include discussion on
the potential stringency of standards, potential costs of the
standards, or a quantitative assessment of societal impacts (e.g., air
quality, economic, environmental health); these topics are presented in
this proposal.\93\
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\93\ The ANPR also did not include the proposed, targeted
revisions to the HD GHG Phase 2 program that are included in this
rulemaking (see Section I.G for a summary of these proposed
provisions and Section XI for details).
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EPA received over 300 comments on the ANPR from a wide range of
stakeholders, including: Government organizations (state, local, and
Tribal), environmental groups, trade associations, heavy-duty engine
manufacturers, independent owner-operators, suppliers, individual
fleets, and individual private citizens. We provide a brief overview of
the perspectives included in these comments in this subsection, with
more specific discussion of comments included in subsequent sections of
the proposal as relevant to individual comments or groups of comments.
Comments from government organizations, including multiple state
and local air agencies, emphasized that reductions in NOX
emissions from heavy-duty engines are necessary for attainment and
maintenance of the NAAQS. States commented that they cannot control
heavy-duty engine emissions since they cross state borders and
controlling emissions from other sources would be economically
burdensome. Commenters stated that areas in nonattainment of the NAAQS
are having difficulty attaining, and some areas currently in attainment
are close to or exceeding the NAAQS. As further discussed in Section
II, commenters noted environmental justice and other public health
concerns, along with regional haze and ecosystem concerns. These
commenters requested stringent emission controls on heavy-duty engines
in as short a timeframe as possible (including early incentives) and
expressed widespread interest in ensuring control over the lifetime of
the engine, including addressing emissions from tampering and idling.
Several environmental groups submitted comments that were similar
to several of the state and local agency comments; environmental groups
supported stringent emission controls and maintaining that level of
emission control for longer durations by lengthening useful life and
emission warranty periods. These commenters further supported
improvements to the in-use testing program for heavy-duty diesel
engines, and anti-tampering measures for all heavy-duty engines.
Comments from the Truck and Engine Manufacturers Association (EMA),
a trade association for heavy-duty engine and truck manufacturers
emphasized broad support for a 50-state program and encouraged EPA to
conduct a thorough analysis of the costs and benefits of proposed
NOX emission standards. To emphasize their cost concerns,
EMA provided an industry-sponsored assessment of the cost to comply
with potential requirements discussed in the April 2019 CARB Staff
Whitepaper.\94\
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\94\ California Air Resources Board. ``California Air Resources
Board Staff Current Assessment of the Technical Feasibility of Lower
NOX Standards and Associated Test Procedures for 2022 and
Subsequent Model Year Medium-Duty and Heavy-Duty Diesel Engines''.
April 18, 2019. Available online: https://ww3.arb.ca.gov/msprog/hdlownox/white_paper_04182019a.pdf.
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Several truck owners, truck operators, fleets, and dealerships also
expressed general support for a national, harmonized low-NOX
program. Many commenters included their experiences with expensive
towing costs and downtime from emission system failures; they stated
that although the reliability of emission system controls has improved
since the 2010 timeframe, it remains an ongoing concern. ANPR
commenters also indicated that engine derates or ``inducements'' are a
significant source of operator frustration.\95\ In addition, commenters
urged EPA to conduct a thorough cost assessment, and noted that if the
initial purchase price, or operational costs for new trucks is too
high, then it may incentivize owners to keep older trucks on the road.
These commenters expressed varying views on lengthening emission
warranty requirements, with some urging a careful consideration of the
impacts of longer warranty requirements, while others expressed
[[Page 17436]]
support for longer warranty requirements.
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\95\ Engine derating is a control strategy that reduces engine
performance to protect the engine or induce an operator behavior,
such as maintaining appropriate levels of high-quality diesel
emission fluid (DEF) in their SCR-based aftertreatment systems.
Throughout this preamble we refer to engine derates that derive from
aftertreatment-related triggers as ``inducements''.
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Suppliers, supplier trade groups, and labor groups were all
generally supportive of more stringent NOX emission
standards. They also generally stated strong support for a 50-state,
harmonized EPA-CARB program. They also emphasized the importance of
providing industry with regulatory certainty. They noted that EPA must
balance emission reductions with technology costs, feasibility, lead-
time, and avoid market disruptions. Several suppliers and trade groups
provided detailed technical information on low NOX
technology. They also expressed support for longer useful life and
warranty requirements but cautioned EPA to carefully design longer
emissions warranty requirements and to consider a phase-in approach.
Several suppliers and trade groups also supported incentives for the
early introduction of low-NOX technology.
All of the ANPR comments are part of the docket for the proposal
and have informed our thinking in developing the proposed provisions to
address criteria pollutant emissions from heavy-duty engines.
F. EPA Statutory Authority for the Proposal
This section briefly summarizes the statutory authority for the
proposed rule. Title II of the Clean Air Act provides for comprehensive
regulation of mobile sources, authorizing EPA to regulate emissions of
air pollutants from all mobile source categories. Specific Title II
authorities for this proposal include: CAA sections 202, 203, 206, 207,
208, 213, 216, and 301 (42 U.S.C. 7521, 7522, 7525, 7541, 7542, 7547,
7550, and 7601). We discuss some key aspects of these sections in
relation to this proposed action immediately below (see also Section
XIV of this preamble), as well as in each of the relevant sections
later in this proposal. Regarding the confidentiality determinations
EPA is proposing to make through this notice and comment rulemaking for
much of the information collected by EPA for certification and
compliance under Title II, see Section XII.A. for discussion of
relevant statutory authority.
Statutory authority for the proposed NOX, PM, HC, CO,
and GHG emission standards in this action comes from CAA section 202(a)
which states that ``the Administrator shall by regulation prescribe
(and from time to time revise) . . . standards applicable to the
emission of any air pollutant from any class or classes of new . . .
motor vehicle engines, which in his judgment cause, or contribute to,
air pollution which may reasonably be anticipated to endanger public
health or welfare.'' Standards under CAA section 202(a) take effect
``after such period as the Administrator finds necessary to permit the
development and application of the requisite technology, giving
appropriate consideration to the cost of compliance within such
period.'' Thus, in establishing or revising CAA section 202(a)
standards designed to reduce air pollution that endangers public health
and welfare, EPA also must consider issues of technological
feasibility, compliance cost, and lead time. EPA may consider other
factors and in previous engine and vehicle standards rulemakings has
considered the impacts of potential standards on the heavy-duty
industry, fuel savings, oil conservation, energy security and other
energy impacts, as well as other relevant considerations such as
safety.
1. Statutory Authority for Proposed Criteria Pollutant Program
Section 202(a)(3) further addresses EPA authority to establish
standards for emissions of NOX, PM, HC, and CO from heavy-
duty engines and vehicles. Section 202(a)(3)(A) requires that such
standards ``reflect the greatest degree of emission reduction
achievable through the application of technology which the
Administrator determines will be available for the model year to which
such standards apply, giving appropriate consideration to cost, energy,
and safety factors associated with the application of such
technology.'' Section 202(a)(3)(B) allows EPA to take into account air
quality information in revising such standards. Section 202(a)(3)(C)
provides that standards shall apply for a period of no less than three
model years beginning no earlier than the model year commencing four
years after promulgation. CAA section 202(a)(3)(A) is a technology-
forcing provision and reflects Congress' intent that standards be based
on projections of future advances in pollution control capability,
considering costs and other statutory factors.96 97 CAA
section 202(a)(3) neither requires that EPA consider all the statutory
factors equally nor mandates a specific method of cost-analysis; rather
EPA has discretion in determining the appropriate consideration to give
such factors.\98\
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\96\ See National Petrochemical & Refiners Association v. EPA,
287 F.3d 1130, 1136 (D.C. Cir. 2002) (explaining that EPA is
authorized to adopt ``technology-forcing'' regulations under CAA
section 202(a)(3)); NRDC v. Thomas, 805 F.2d 410, 428 n.30 (D.C.
Cir. 1986) (explaining that such statutory language that ``seek[s]
to promote technological advances while also accounting for cost
does not detract from their categorization as technology-forcing
standards''); see also Husqvarna AB v. EPA, 254 F.3d 195 (D.C. Cir.
2001) (explaining that CAA sections 202 and 213 have similar
language and are technology-forcing standards).
\97\ In this context, the term ``technology-forcing'' has a
specific legal meaning and is used to distinguish standards that may
require manufacturers to develop new technologies (or significantly
improve existing technologies) from standards that can be met using
off-the-shelf technology alone. Technology-forcing standards such as
those in this proposed rule do not require manufacturers to use
specific technologies.
\98\ See, e.g., Sierra Club v. EPA, 325 F.3d 374, 378 (D.C. Cir.
2003) (explaining that similar technology-forcing language in CAA
section 202(1)(2) ``does not resolve how the Administrator should
weigh all [the statutory] factors in the process of finding the
`greatest emission reduction achievable' ''); Husqvarna AB v. EPA,
254 F.3d 195, 200 (D.C. Cir. 2001) (explaining that under CAA
section 213's similar technology-forcing authority that ``EPA did
not deviate from its statutory mandate or frustrate congressional
will by placing primary significance on the `greatest degree of
emission reduction achievable' '' or by considering cost and other
statutory factors as important but secondary).
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Section II, and Chapter 4 of the draft RIA, describe EPA's analysis
of information regarding heavy-duty engines' contribution to air
pollution and how that pollution adversely impacts public health and
welfare. Section I.G, with more detail in Section III and Chapter 4 of
the draft RIA, discusses our feasibility analysis of the standards and
useful life periods for both proposed Options. Our evaluation shows
that the standards and useful life periods in both steps of proposed
Option 1 are feasible and would result in the greatest emission
reductions achievable for the model years to which they are proposed to
apply, pursuant to CAA section 202(a)(3), giving appropriate
consideration to costs, lead time, and other factors. Our analysis
further shows that the standards and useful life periods in proposed
Option 2 are feasible in the 2027 model year, but would result in lower
levels of emission reductions compared to proposed Option 1. As
explained further in Section III and Chapter 3 of the draft RIA, we
expect that additional data from EPA's ongoing work to demonstrate the
performance of emission control technologies, as well as information
received in public comments, will allow us to refine our assessments
and consideration of the feasibility of the combination of the
standards and useful life periods, particularly for the largest CI
engines (HHDEs), in proposed Options 1 and 2, after consideration of
lead time, costs, and other factors. Therefore, we are co-proposing
Options 1 and 2 standards and useful life periods, and the range of
options in between them, as the options that may
[[Page 17437]]
potentially be appropriate to finalize pursuant to CAA section
202(a)(3) once EPA has considered that additional data and other
information. We considered costs and lead time in designing the
proposed program options, including in our analysis of how
manufacturers would adopt advanced emission control technologies to
meet the proposed standards for the applicable model years. For
example, the first step of proposed Option 1 allows manufacturers to
minimize costs by implementing a single redesign of heavy-duty engines
for MY 2027, which is when both the final step of the HD GHG Phase 2
standards and the first step of the proposed Option 1 standards would
start to apply. The second step of proposed Option 1 (MY 2031) would
provide manufacturers the time needed to ensure that emission control
components are durable enough for the proposed second step of revised
standards and longer useful life periods.99 100
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\99\ The second step of the proposed Option 1 standards in MY
2031 provides four years of stability following the first step of
the program.
\100\ See Section III for details on our proposed test cycles
and standards, and Section IV for our proposed compliance
provisions.
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As described in Section III, we are proposing new test cycles for
both pre-production and post-certification testing. Manufacturers
demonstrate compliance over specified duty cycle test procedures during
pre-production testing, which is conducted by EPA or the manufacturer.
These data and other information submitted by the manufacturer as part
of their certification application are the basis on which EPA issues
certificates of conformity pursuant to CAA section 206. Under CAA
section 203, sales of new vehicles are prohibited unless the vehicle is
covered by a certificate of conformity. Compliance with standards is
required not only at certification but throughout the useful life
period of the engine and vehicle, based on post-certification testing.
Post-certification testing can include both specific duty cycle test
procedures and off-cycle test procedures that are conducted with
undefined duty cycles either on the road or in the laboratory (see
Sections III.A and IV.K for more discussion on for testing at various
stages in the life of an engine).
As described in Section IV, we are proposing to lengthen regulatory
useful life and emission warranty periods to better reflect the
mileages and time periods over which heavy-duty engines are driven
today. CAA section 202(d) directs EPA to prescribe regulations under
which the useful life of vehicles and engines are determined and
establishes minimum values of 10 years or 100,000 miles, whichever
occurs first, unless EPA determines that a period of greater duration
or mileage is appropriate. EPA may apply adjustment factors to assure
compliance with requirements in use throughout useful life (CAA section
206(a)). CAA section 207(a) requires manufacturers to provide an
emissions warranty, which EPA last updated in its regulations for
heavy-duty engines in 1983 (see 40 CFR 86.085-2).\101\
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\101\ 48 FR 52170, November 16, 1983.
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2. Statutory Authority for Targeted Revisions to the Heavy-Duty GHG
Phase 2 Program
In addition, as discussed in Section XI, EPA is proposing a limited
set of revisions to MY 2027 Phase 2 GHG emissions standards under its
CAA section 202(a) authority described in this section (Section I.F).
We have developed an approach to propose targeted updates to HD GHG
Phase 2 standards that take into consideration the growing HD electric
vehicle market without fundamentally changing the HD GHG Phase 2
program as a whole. In addition, we are requesting comment on potential
changes to the advanced technology incentive program for electric
vehicles beginning in MY 2024.
G. Basis of the Proposed Standards
Our approach to further reduce air pollution from highway heavy-
duty engines and vehicles through the proposed program features several
key provisions. The primary provisions address criteria pollutant
emissions from heavy-duty engines. In addition, this proposal would
make targeted updates to the existing Heavy-Duty Greenhouse Gas
Emissions Phase 2 program, proposing that further GHG reductions in the
MY 2027 timeframe are appropriate considering lead time, costs, and
other factors, including market shifts to zero-emission technologies in
certain segments of the heavy-duty vehicle sector.
1. Basis of the Proposed Criteria Pollutant Standards
Heavy-duty engines across the U.S. emit NOX, PM, VOCs,
and CO that contribute to ambient levels of ozone, PM, NOX,
and CO; these pollutants are linked to premature death, respiratory
illness (including childhood asthma), cardiovascular problems, and
other adverse health impacts. In addition, these pollutants reduce
visibility and negatively impact ecosystems. Data show that
NOX emissions from heavy-duty engines are important
contributors to concentrations of ozone and PM2.5 and their
resulting threat to public health.102 103 As discussed in
Section II, we estimate that heavy-duty engines will continue to be one
of the largest contributors to mobile source NOX emissions
nationwide in the future, representing 32 percent of the mobile source
and 89 percent of the onroad NOX emission inventories in
calendar year 2045.104 105 For the reasons summarized here
and explained further in those sections, EPA concludes that revised
standards are warranted to address the emissions of these pollutants
and their contribution to national air pollution.
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\102\ Zawacki et al, 2018. Mobile source contributions to
ambient ozone and particulate matter in 2025. Atmospheric
Environment, Vol 188, pg 129-141. Available online: https://doi.org/10.1016/j.atmosenv.2018.04.057.
\103\ Davidson et al, 2020. The recent and future health burden
of the U.S. mobile sector apportioned by source. Environmental
Research Letters. Available online: https://doi.org/10.1088/1748-9326/ab83a8.
\104\ U.S. Environmental Protection Agency (2021). 2016v1
Platform. https://www.epa.gov/air-emissions-modeling/2016v1-platform.
\105\ Han, Jaehoon. Memorandum to the Docket EPA-HQ-OAR-2019-
0055: ``MOVES Modeling-Related Data Files (MOVES Code, Input
Databases and Runspecs) for the Proposed Heavy-Duty 2027
Standards''. February 2022.
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As required by CAA section 202(a)(3), EPA is proposing new
NOX, PM, HC, and CO emission standards for heavy-duty
engines that reflect the greatest degree of emission reduction
achievable through the application of technology that we have
determined would be available for the model years to which the proposed
standards would apply. In doing so we have given appropriate
consideration to additional factors, namely lead time, cost, energy,
and safety. Our technical assessments are primarily based on results
from diesel engine demonstration testing conducted by CARB at Southwest
Research Institute,\106\ heavy-duty gasoline and diesel engines testing
conducted at EPA's National Vehicle and Fuel Emissions Laboratory
(NVFEL), heavy-duty engine certification data submitted to EPA by
manufacturers, ANPR comments, and other data submitted by industry
stakeholders or studies conducted by EPA, as more specifically
identified in the sections that follow. We expect that additional data
from EPA's ongoing work to demonstrate the performance of emission
control technologies will allow us to refine our assessments and
consideration of the feasibility of the combination of
[[Page 17438]]
standards and useful life periods in proposed Options 1 and 2, after
consideration of lead time, costs, and other factors. Therefore, we are
co-proposing Options 1 and 2 to illustrate a broader range of potential
options. We also present an alternative (the Alternative) that we
considered in the development of this proposal but for which we
currently lack information to conclude would be feasible throughout the
useful periods included in this alternative and in the model year in
which the standards would begin. As outlined in this section and
detailed in Sections III and IV, we solicit comment on the proposed
Options 1 and 2, the Alternative presented, or other alternatives
within and outside the range of options.
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\106\ See Section III.B and draft RIA Chapter 3.1 for more
details and discussion on data from diesel engine demonstration
testing.
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As noted in the Executive Summary and discussed in Section III, the
proposed Options 1 and 2 standards and the Alternative would each begin
to apply in MY 2027. We selected this model year for two reasons.
First, as explained in Section I.F, the CAA requires EPA to provide at
least four years of lead time from the promulgation of a final rule. We
expect to finalize this rulemaking in 2022, such that MY 2027 would be
the earliest model year the new requirements could apply. Second, the
timing of the final stage of the HD GHG Phase 2 program in MY 2027
leads us to believe that MY 2027 is the appropriate time for the
proposed standards to begin since this would allow manufacturers to
design a single engine platform that complies with both HD GHG Phase 2
and the criteria pollutant requirements. We expect that a single engine
design for both rulemakings would minimize costs and improve
reliability of the emission control components by integrating design
changes for both rules (see Section III.A for more discussion on MY
2027 as the first implementation year for the proposed program).
The MY 2031 standards in proposed Option 1 would begin four model
years after the MY 2027 standards in proposed Option 1, which is an
additional year beyond the CAA requirement for at least three years of
stability.\107\ Both steps of the proposed Option 1 standards reflect
the greatest degree of emission reductions achievable in each model
year when combined with the proposed longer useful life periods, new
test cycles, and other compliance provisions that start in each model
year. We expect that the changes to useful life in proposed Options 1
and 2 would improve component durability, but additional increases in
useful life, such as those associated with the proposed MY 2031
standards in proposed Option 1, may take manufacturers more time to
develop (see Section IV for more discussion). Therefore, proposed
Option 1 includes a two-step approach to allow additional lead time for
manufacturers to develop emission control components durable enough for
the proposed longer useful life periods. In Section III.A we request
comment on the two-step approach in proposed Option 1.
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\107\ The two alternative sets of standards that we present
would each be implemented in a single step beginning in MY 2027.
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In Sections III and IV, we present the details of the two-step
proposed Option 1 (MYs 2027 and 2031) and the proposed Option 2 that
would occur in a single step (MY 2027). We also present details of the
Alternative, which would also occur in a single step (MY 2027).
Overall, proposed Option 2 is less stringent than the MY 2031 standards
in proposed Option 1 due to higher numeric levels of the NOX
emission standards and shorter useful life periods in proposed Option
2. For our proposed Options 1 and 2 standards, we project that the
emission control technologies used in MY 2027 would build on those used
in light- and heavy-duty engines today. For heavy-duty CI engines,
under both the proposed Option 1 MY 2031 standards and the proposed
Option 2 standards, we project the use of the valvetrain engine
technology combined with updates to the SCR system configuration that
builds on what is used in current light-duty trucks and heavy-duty
engines. For heavy-duty SI engines, the technologies we are evaluating
that would achieve the standards in the proposed Options 1 and 2
largely build on the three-way catalyst-based emission control
strategies used in heavy-duty SI chassis certified engine products.
The Alternative we considered includes lower (more stringent)
numeric NOX emission levels for Heavy HDEs, and lower HC
emission levels for all CI and SI engine classes, combined with longer
useful life periods and shorter lead time compared to the MY 2031
standards in proposed Option 1. The test data we currently have from
our engine demonstration program is not sufficient to conclude that the
Alternative standards would be feasible in the MY2027 timeframe; we
would need additional data before we could project that the Alternative
is feasible for the MY 2027 timeframe.
We continue to believe it is appropriate for SI and CI engines to
have numerically identical standards for the criteria pollutants. As
described in Section III, the proposed standards for each pollutant are
primarily based on the engine type (CI and SI) for which the particular
emission standard is most challenging to achieve. The NOX
standards in proposed Options 1 and 2 are based primarily on emission
test data from CI engine demonstration work, while the HC and CO
standards in the proposed Options 1 and 2 are based on the SI engine
demonstration program. Currently available engine demonstration test
data show that the heavy-duty CI engine technologies we are evaluating
can achieve a 75 to 90 percent reduction from current NOX
standards. These data indicate that the NOX standards for MY
2027 in proposed Options 1 and 2 are achievable for a useful life
period of 600,000 miles, which encompasses the proposed Option 2 useful
life periods for Light HDE and Medium HDEs. Our evaluation of the
current data suggests that the proposed Option 2 standards would also
be feasible out to the proposed Option 2 Heavy HDE useful life; we are
continuing to collect data to confirm our extrapolation of data out to
the longer HDE useful life mileage. As discussed in Section IV.A,
useful life mileages for proposed Option 2 are higher than the MY 2027
useful life values in proposed Option 1, but lower than the MY 2031
useful life values in proposed Option 1. The useful life mileages
included in the proposed Options 1 and 2 are based on the operational
life of engines in the field today. Data show that heavy-duty engines
are operating in the real world well beyond the useful life periods in
our existing regulations, and thus we are proposing longer useful life
periods to ensure that emission control systems are durable for an
appropriate portion of their use in the real world (see Section IV for
details). For the Alternative, data suggest that to meet the
combination of numeric levels of the Alternative NOX
emission standards and useful life periods for Light HDEs and Medium
HDEs, it may be appropriate for EPA to consider providing manufacturers
with additional lead time, beyond the MY 2027 implementation date of
the Alternative. For Heavy HDEs, our evaluation of current data
suggests that wholly different emission control technologies than we
have evaluated to date (i.e., not based on CDA and a dual SCR) would be
needed to meet the Alternative NOX standards for Heavy HDEs;
we request comment on this conclusion and on the availability, or
potential development and timeline, of such additional technologies.
Our demonstration test data do show that CI engines can achieve the
PM, HC, and CO standards in proposed Options
[[Page 17439]]
1 and 2, each of which would result in at least a 50 percent reduction
from current emission standards for PM, HC, and CO. The HC and CO
standards in the proposed Options 1 and 2, are based on SI engine
demonstration data with a catalyst aged beyond the useful life of those
scenarios. Available data indicate that the combination of
NOX, HC, and CO emission levels over the longer useful life
period reflected in the SI standards of the Alternative would be very
challenging to meet in the MY 2027 timeframe. In contrast, we believe
the additional lead time provided by the second step of the MY 2031
standards in proposed Option 1, combined with the higher numeric
standard for HC and the shorter useful life mileage, results in the MY
2031 standards in proposed Option 1 being both feasible and technology
forcing.
We are also proposing to require onboard refueling vapor recovery
(ORVR) for incomplete vehicles over 14,000 lb GVWR fueled by gasoline
and other volatile fuels. Currently, hydrocarbon vapors from those
vehicles are uncontrolled during refueling events, despite technology
to control these emissions being widely adopted in vehicles in lower
weight classes for almost 20 years. Recent data show this lack of
emission control technology can result in refueling emissions that are
more than 10 times current light-duty refueling standards (see Section
III.D.2 for more discussion). We included ORVR in the analysis of both
proposed Options 1 and 2, as well as the Alternative.
Our PM standards are based on certification test data that show the
proposed 50 percent reduction in the current PM standard is achievable
in CI and SI heavy-duty engines being certified today; the same
reduction in PM standard is included in both proposed Options 1 and 2,
as well as the Alternative. We believe lowering the PM standard to a
level currently achievable through the use of emission control
technology used in new engines being sold today is appropriate. EPA is
not aware of any technology that is feasible to adopt in the 2027
timeframe that would reduce PM emissions further, and variability in PM
measurement starts to increase at PM levels lower than the proposed
standard. Nevertheless, we request comment on if there are technologies
that EPA could consider that would enable a PM standard lower than 5
mg/hp-hr.
The proposed Options 1 and 2 generally represent the range of
options, including the NOX, HC, and CO standards, useful
life periods and lead time that we are currently considering in this
rule; we expect we may receive additional information through public
comments or data we continue to collect on the feasibility, costs, and
other impacts of the proposed Options 1 and 2.\108\ In order to
consider adopting the Alternative in the final rule, we would need
additional information to be able to conclude that the Alternative is
feasible in the MY 2027 timeframe. We request comment on all aspects of
the proposal, including the revised emission standards and useful life
and warranty periods, one and two-step approaches, model years of
implementation in proposed Options 1 and 2, or other alternatives
roughly within the range of options covered by the proposed Options 1
and 2, as well as other provisions described in this proposal. We also
request comment, including relevant data and other information, related
to the feasibility of the implementation model year, numeric levels of
the emission standards, and useful life and warranty periods included
in the Alternative, or other alternatives outside the range of options
covered by the proposed Options 1 and 2.
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\108\ The numeric level of the standards for PM are consistent
across the proposal and both alternatives since they are intended to
ensure that the level of PM emissions from current engines does not
increase as manufacturers make adjustments to further control
NOX, CO2 or other pollutants. See Section
III.B.2 for more discussion.
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As described in Section III, we are proposing new laboratory test
duty cycles and standards in response to data that show a current lack
of emission control under low-load conditions in CI heavy-duty engines,
and under high-load in SI heavy-duty engines. As noted in Section VI,
we project that without the proposed provisions, low- and high-load
engine operations would account for 28 and 36 percent, respectively, of
the heavy-duty NOX emission inventory in 2045.
Proposed Option 1 includes requirements for lowering the numeric
level of the standard and lengthening useful life in two steps.
Consistent with our approach for useful life, proposed Option 1 would
lengthen emission warranty mileages in two steps, such that the
proposed MY 2031 warranty would cover an appropriate portion of the
proposed MY 2031 regulatory useful life (see Section IV.B for more
discussion). The proposed Option 2 would lengthen emission warranty
mileages in a single step, consistent with the proposed single step
increase in useful life in proposed Option 2. While warranty periods do
not directly impact the stringency of the proposed standards, we expect
the proposed lengthened warranty periods would improve air quality and
we included them in our inventory and cost analyses of the proposed
Option 1 and Option 2 standards.
We are also proposing additional compliance provisions that would
begin in MY 2027, such as targeted provisions to help ensure that
owners can efficiently maintain emissions performance over the
operational life of the engine. We are proposing provisions to enhance
communication with operators, including updated diagnostic
requirements, a revised inducement policy for SCR-based aftertreatment
systems, and improved access to service information (see Section IV.B
for more discussion). We believe these proposed provisions could
decrease the likelihood that owners tamper with (i.e., remove or
otherwise disable) emission control systems.
The emission reductions from the proposed program would increase
over time as more new, cleaner vehicles enter the fleet. For example,
by 2040 the proposed Option 1 would reduce heavy-duty NOX
emissions by more than 55 percent, compared to projected 2040 emissions
without the proposed rule. The proposed Option 2 would reduce heavy-
duty NOX emissions by 44 percent in 2040 (see Section VI for
details on projected emission reductions from proposed Option 1 or 2).
These emission reductions would lower ambient concentrations of
pollutants such as ozone and PM2.5. Our analysis shows that
the proposed Option 1 would provide more emission reductions than
proposed Option 2, and less reductions than the Alternative. Our air
quality modeling analysis of Option 1's projected emission reductions
shows widespread reductions in ambient concentrations of air pollutants
in 2045, which is a year by which most of the regulated fleet would
have turned over.\109\ Our analysis shows that these emission
reductions would result in significant improvements in ozone
concentrations; ambient PM2.5, NO2 and CO
concentrations would also improve in 2045 (see Section VII for
details). Based on our air quality analysis of PM2.5 and
ozone, we estimate that in 2045, the proposed Option 1 would result in
total annual monetized health benefits of $12 and $33 billion at a 3
percent discount rate and $10 and $30 billion at a 7 percent discount
rate (2017 dollars). We estimate that in 2045, the proposed Option 2
would result in total annual
[[Page 17440]]
monetized health benefits of $9 and $26 billion at a 3 percent discount
rate and $8 and $23 billion at a 7 percent discount rate (2017 dollars)
(see Section VIII for details).
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\109\ Due to resource constraints, we only conducted air quality
modeling for the proposed Option 1.
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In addition to projected health benefits, we considered several
other factors in developing the proposed standards, including cost,
energy, and safety. Our cost analysis, presented in Section V, accounts
for costs to manufacturers and to truck owners. Costs to manufacturers
include direct manufacturing costs (i.e., new hardware/technology) and
indirect costs (e.g., emission warranty, R&D), while costs to truck
owners include operating costs (e.g., fuel, diesel exhaust fluid,
emission control system repairs). Our analysis shows that direct
manufacturing costs are the same for proposed Options 1 and 2; however,
indirect costs result in total costs to manufacturers (i.e., total
technology costs) under the proposed Option 1 being slightly higher
than under the proposed Option 2. The operating costs associated with
the proposed Option 1 are estimated to be lower than those of proposed
Option 2. The lower operating costs in proposed Option 1 (largely from
lower repair costs) offset the higher technology costs (due to higher
warranty and R&D driven indirect costs) in proposed Option 1, which
results in a lower total cost of proposed Option 1 relative to proposed
Option 2 when costs are summed for 2027 through 2045. For the
Alternative, we have not determined the incremental direct
manufacturing costs of the technology needed to meet the standards, and
we would need additional data before we could project that the
Alternative is feasible for the MY 2027 timeframe.
Section IX compares the benefits and costs of the proposed Options
1 and 2. Our analysis shows that while proposed Option 2 provides
higher emission reductions in the early years of the program, it has
lower net benefits than proposed Option 1 when considering the time
period of 2027 through 2045; this is a result of both higher costs and
lower emission reductions relative to proposed Option 1 in the later
years of the program. As noted throughout this section and discussed in
Sections III and IV, we do not currently have information to project
that the Alternative standards as currently formulated are feasible in
the MY 2027 timeframe with the emission control technologies we
evaluated to date, and thus we are not presenting an analysis of the
costs or benefits of the Alternative.
Our current evaluation of available data shows that the standards
and useful life periods in both steps of proposed Option 1 are feasible
and that each step would result in the greatest degree of emission
reduction achievable for the model years to which they are proposed to
apply, pursuant to CAA section 202(a)(3), giving appropriate
consideration to cost, lead time, and other factors. Our analysis
further shows that the standards and useful life periods in proposed
Option 2 are feasible in the 2027 model year, but would result in lower
levels of emission reductions compared to proposed Option 1. Given the
analysis we present in this proposal, we currently believe that
proposed Option 1 may be a more appropriate level of stringency as it
would result in a greater level of achievable emission reduction for
the model years proposed, which is consistent with EPA's statutory
authority under Clean Air Act section 202(a)(3). However, as further
discussed in Section III and draft RIA Chapter 3, we expect that
additional data from EPA's ongoing work to demonstrate the performance
of emission control technologies, as well as information received in
public comments, will allow us to refine our assessments and
consideration of the feasibility of the combination of the standards
and useful life periods, particularly for the largest CI engines
(HHDEs), in proposed Options 1 and 2, after consideration of lead time,
costs, and other factors. Therefore, we are co-proposing Options 1 and
2 standards and useful life periods, and the range of options in
between them, as the options that may potentially be appropriate to
finalize pursuant to CAA section 202(a)(3) once EPA has considered that
additional data and other information.
Our analysis further shows that the proposed Option 1 and 2
standards would have no negative impacts on energy; as discussed in
Section III, our evaluation of test engine data shows no change in
energy consumption (i.e., fuel) relative to a baseline engine.
Similarly, we anticipate no negative impacts on safety due to the
proposed program.
2. Basis of the Targeted Revisions to the HD GHG Phase 2 Program
In addition to the proposed criteria pollutant program provisions,
we are proposing targeted updates to certain CO2 standards
for MY 2027 trucks, and we are requesting comment on updates to the
advanced technology incentive program for electric vehicles. The
transportation sector is the largest U.S. source of GHG emissions,
representing 29 percent of total GHG emissions.\110\ Within the
transportation sector, heavy-duty vehicles are the second largest
contributor, at 23 percent.\111\ GHG emissions have significant impacts
on public health and welfare as evidenced by the well-documented
scientific record and as set forth in EPA's Endangerment and Cause or
Contribute Findings under CAA section 202(a).\112\ Therefore, continued
emission reductions in the heavy-duty vehicle sector are appropriate.
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\110\ Inventory of U.S. Greenhouse Gas Emissions and Sinks:
1990-2019 (EPA-430-R-21-005, published April 2021).
\111\ Ibid.
\112\ 74 FR 66496, December 15, 2009; 81 FR 54422, August 15,
2016.
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We are at the early stages of a significant transition in the
history of the heavy-duty on-highway sector--a shift to zero-emission
vehicle technologies. This change is underway and presents an
opportunity for significant reductions in heavy-duty GHG emissions.
Major trucking fleets, manufacturers and U.S. states have announced
plans to shift the heavy-duty fleet toward zero-emissions technology
beyond levels we accounted for in setting the existing HD GHG Phase 2
standards, as detailed in Section XI. Specifically, we set the existing
Phase 2 standards at levels that would require all conventional
vehicles to install varying combinations of emission-control
technologies (the degree and types of technology can differ, with some
vehicles that have less being offset by others with more, which would
lead to CO2 emissions reductions). As discussed in Section
XI, the rise in electrification beyond what we had anticipated when
finalizing the HD GHG Phase 2 program (e.g., the California Advanced
Clean Trucks rulemaking) would enable manufacturers to produce some
conventional vehicles without installing any of the GHG emission-
reducing technologies that we projected in the HD GHG Phase 2
rulemaking, absent the changes we are proposing in this
document.113 114
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\113\ CARB. ``Notice of Decision: Advanced Clean Truck
Regulation.'' June 2020. Available online at: https://ww3.arb.ca.gov/regact/2019/act2019/nod.pdf.
For more information on this proposed rulemaking in California
see: https://ww2.arb.ca.gov/rulemaking/2019/advancedcleantrucks?utm_medium=email&utm_source=govdelivery.
\114\ EPA is currently reviewing a waiver request under CAA
section 209(b) from California for the ACT rule.
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To address this issue, EPA is proposing under its authority in CAA
section 202(a) to revise GHG emissions standards for a subset of MY
2027 heavy-duty vehicles. Specifically, we
[[Page 17441]]
propose to adjust HD Phase 2 vehicle GHG emission standards by sales-
weighting the projected EV production levels of school buses, transit
buses, delivery trucks, and short-haul tractors and by lowering the
applicable GHG emission standards in MY 2027 accordingly. Our proposed
approach adjusts 17 of the 33 MY 2027 Phase 2 vocational vehicle and
tractor standards and does not change any MY 2021 or MY 2024 standards
or any of the Class 2b/3 pickup truck and van standards. In addition,
we are requesting comment on potential changes to the advanced
technology incentive program for electric vehicles beginning in MY
2024.
Under CAA section 202(a), emission standards take effect ``after
such period as the Administrator finds necessary to permit the
development and application of the requisite technology, giving
appropriate consideration to the cost of compliance within such
period.'' Thus, in establishing or revising CAA section 202(a)
standards, EPA must consider issues of technological feasibility,
compliance cost, and lead time. The proposed revised standards are
based on the same technology packages used to derive the current HD GHG
Phase 2 standards, which we applied to the subset of the vehicles that
would otherwise not require GHG-reducing technologies due to the higher
projection of HD electric vehicles in MY 2027 and beyond and the
incentive program. The HD GHG Phase 2 standards were based on adoption
rates for technologies in technology packages that EPA regards as
appropriate under CAA section 202(a) for the reasons given in the HD
GHG Phase 2 rulemaking in Section III.D.1 for tractors and Section
V.C.1 for vocational vehicles.\115\ We continue to believe these
technologies can be adopted at the estimated technology adoption rates
for these proposed revised standards within the lead time that would be
provided. The fleet-wide average cost per tractor projected to meet the
proposed revised MY 2027 standards is approximately $10,200 to $10,500.
The fleet-wide average cost per vocational vehicle to meet the proposed
revised MY 2027 standards ranges between $1,500 and $5,700. These
increased costs would be recovered in the form of fuel savings during
the first two years of ownership for tractors and first four years for
vocational vehicles, which we still consider to be reasonable.\116\ In
addition, manufacturers would retain leeway to develop alternative
compliance paths, increasing the likelihood of the proposed revised
standards' successful implementation. The targeted adjustments to the
select standards we are proposing would result in modest CO2
emissions reductions and climate-related benefits associated with these
emission reductions. As described in more detail in Section XI, we
believe this proposal considered feasibility, cost, lead time,
emissions impact, and other relevant factors, and therefore these
standards are appropriate under CAA section 202(a).
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\115\ 81 FR 73585 through 73613; 81 FR 73693 through 73719.
\116\ 81 FR 73904.
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In addition to these proposed standard adjustments, we are
requesting comment on options to update the advanced technology
incentive program for electric and plug-in hybrid vehicles beginning in
MY 2024. These changes may be appropriate to reflect that such levels
of incentives for electrification may no longer be appropriate for
certain segments of the HD EV market. We are interested in trying to
balance providing incentivizes for the continued development of zero
and near-zero emission vehicles without inadvertently undermining the
GHG emission reductions expected from the existing HD GHG Phase 2
program with inappropriate incentives.
II. Need for Additional Emissions Control
This proposal would reduce emissions from heavy-duty engines that
contribute to ambient levels of ozone, PM, NOX and CO, which
are all pollutants for which EPA has established health-based NAAQS.
These pollutants are linked to premature death, respiratory illness
(including childhood asthma), cardiovascular problems, and other
adverse health impacts. Many groups are at greater risk than healthy
people from these pollutants, including people with heart or lung
disease, outdoor workers, older adults and children. These pollutants
also reduce visibility and negatively impact ecosystems. This proposal
would also reduce emissions of air toxics from heavy-duty engines. A
more detailed discussion of the health and environmental effects
associated with the pollutants affected by this proposed rule is
included in Sections II.B and II.C and Chapter 4 of the draft RIA.
As further described in Sections II.B.7 and II.B.8, populations who
live, work, or go to school near high-traffic roadways experience
higher rates of numerous adverse health effects, compared to
populations far away from major roads. In addition, there is
substantial evidence that people who live or attend school near major
roadways are more likely to be people of color, Hispanic ethnicity,
and/or low socioeconomic status.
Across the U.S., NOX emissions from heavy-duty engines
are important contributors to concentrations of ozone and
PM2.5 and their resulting threat to public
health.117 118 The emissions modeling done for the proposed
rule \119\ (see Chapter 5 of the draft RIA) indicates that heavy-duty
engines will continue to be one of the largest contributors to mobile
source NOX emissions nationwide in the future, representing
32 percent of the mobile source NOX in calendar year
2045.\120\ Furthermore, it is estimated that heavy-duty engines will
represent 89 percent of the onroad NOX inventory in calendar
year 2045.\121\ The emission reductions that would occur from the
proposed rule are projected to reduce air pollution that is (and is
projected to continue to be) at levels that endanger public health and
welfare.
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\117\ Zawacki et al., 2018. Mobile source contributions to
ambient ozone and particulate matter in 2025. Atmospheric
Environment, Vol 188, pg 129-141. Available online: https://doi.org/10.1016/j.atmosenv.2018.04.057.
\118\ Davidson et al., 2020. The recent and future health burden
of the U.S. mobile sector apportioned by source. Environmental
Research Letters. Available online: https://doi.org/10.1088/1748-9326/ab83a8.
\119\ Sectors other than onroad were projected from 2016v1
Emissions Modeling Platform, https://views.cira.colostate.edu/wiki/wiki/10202.
\120\ U.S. Environmental Protection Agency (2021). 2016v1
Platform. https://www.epa.gov/air-emissions-modeling/2016v1-platform.
\121\ Han, Jaehoon. Memorandum to the Docket EPA-HQ-OAR-2019-
0055: ``MOVES Modeling-Related Data Files (MOVES Code, Input
Databases and Runspecs) for the Proposed Heavy-Duty 2027
Standards''. February 2022.
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Many state and local agencies across the country have asked the EPA
to further reduce NOX emissions, specifically from heavy-
duty engines, because such reductions will be a critical part of many
areas' strategies to attain and maintain the ozone and PM NAAQS. These
state and local agencies anticipate challenges in attaining the NAAQS,
maintaining the NAAQS in the future, and/or preventing nonattainment.
Some nonattainment areas have already been ``bumped up'' to higher
classifications because of challenges in attaining the NAAQS; others
say they are struggling to avoid nonattainment.\122\ Many state and
local agencies commented on the ANPR that heavy-duty vehicles are one
of their largest sources of NOX emissions. They
[[Page 17442]]
commented that without action to reduce emissions from heavy-duty
vehicles, they would have to adopt other potentially more burdensome
and costly measures to reduce emissions from other sources under their
state or local authority, such as local businesses. More information on
the projected emission reductions and air quality impacts that would
result from this proposed rule is provided in Sections VI and VII.
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\122\ For example, in September 2019 several 2008 ozone
nonattainment areas were reclassified from moderate to serious,
including Dallas, Chicago, Connecticut, New York/New Jersey and
Houston, and in January 2020, Denver. The 2008 NAAQS for ozone is an
8-hour standard with a level of 0.075 ppm, which the 2015 ozone
NAAQS lowered to 0.070 ppm.
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In their comments on the ANPR, environmental groups as well as
state, local, and Tribal agencies supported additional NOX
reductions from heavy-duty vehicles to address concerns about
environmental justice and ensuring that all communities benefit from
improvements in air quality. Commenters also supported additional
NOX reductions from heavy-duty vehicles in order to address
concerns about regional haze, and damage to terrestrial and aquatic
ecosystems. They mentioned the impacts of NOX emissions on
numerous locations, such as the Chesapeake Bay, Narragansett Bay, Long
Island Sound, Joshua Tree National Park and the surrounding Mojave
Desert, the Adirondacks, and other areas. Tribes and agencies commented
that NOX deposition into lakes is harmful to fish and other
aquatic life forms on which they depend for subsistence livelihoods.
They also commented that regional haze and increased rates of
weathering caused by pollution are of particular concern and can damage
culturally significant archeological sites.
A. Background on Pollutants Impacted by This Proposal
1. Ozone
Ground-level ozone pollution forms in areas with high
concentrations of ambient NOX and VOCs when solar radiation
is strong. Major U.S. sources of NOX are highway and nonroad
motor vehicles, engines, power plants and other industrial sources,
with natural sources, such as soil, vegetation, and lightning, serving
as smaller sources. Vegetation is the dominant source of VOCs in the
U.S. Volatile consumer and commercial products, such as propellants and
solvents, highway and nonroad vehicles, engines, fires, and industrial
sources also contribute to the atmospheric burden of VOCs at ground-
level.
The processes underlying ozone formation, transport, and
accumulation are complex. Ground-level ozone is produced and destroyed
by an interwoven network of free radical reactions involving the
hydroxyl radical (OH), NO, NO2, and complex reaction
intermediates derived from VOCs. Many of these reactions are sensitive
to temperature and available sunlight. High ozone events most often
occur when ambient temperatures and sunlight intensities remain high
for several days under stagnant conditions. Ozone and its precursors
can also be transported hundreds of miles downwind which can lead to
elevated ozone levels in areas with otherwise low VOC or NOX
emissions. As an air mass moves and is exposed to changing ambient
concentrations of NOX and VOCs, the ozone photochemical
regime (relative sensitivity of ozone formation to NOX and
VOC emissions) can change.
When ambient VOC concentrations are high, comparatively small
amounts of NOX catalyze rapid ozone formation. Without
available NOX, ground-level ozone production is severely
limited, and VOC reductions would have little impact on ozone
concentrations. Photochemistry under these conditions is said to be
``NOX-limited.'' When NOX levels are sufficiently
high, faster NO2 oxidation consumes more radicals, dampening
ozone production. Under these ``VOC-limited'' conditions (also referred
to as '' NOX-saturated'' conditions), VOC reductions are
effective in reducing ozone, and NOX can react directly with
ozone resulting in suppressed ozone concentrations near NOX
emission sources. Under these NOX-saturated conditions,
NOX reductions can actually increase local ozone under
certain circumstances, but overall ozone production (considering
downwind formation) decreases and even in VOC-limited areas,
NOX reductions are not expected to increase ozone levels if
the NOX reductions are sufficiently large--large enough to
become NOX-limited.
The primary NAAQS for ozone, established in 2015 and retained in
2020, is an 8-hour standard with a level of 0.07 ppm.\123\ EPA recently
announced that it will reconsider the previous administration's
decision to retain the ozone NAAQS.\124\ The EPA is also implementing
the previous 8-hour ozone primary standard, set in 2008, at a level of
0.075 ppm. As of May 31, 2021, there were 34 ozone nonattainment areas
for the 2008 ozone NAAQS, composed of 151 full or partial counties,
with a population of more than 99 million, and 50 ozone nonattainment
areas for the 2015 ozone NAAQS, composed of 205 full or partial
counties, with a population of more than 122 million. In total, there
are currently, as of May 31, 2021, 57 ozone nonattainment areas with a
population of more than 122 million people.\125\
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\123\ https://www.epa.gov/ground-level-ozone-pollution/ozone-national-ambient-air-quality-standards-naaqs.
\124\ https://www.epa.gov/ground-level-ozone-pollution/epa-reconsider-previous-administrations-decision-retain-2015-ozone.
\125\ The population total is calculated by summing, without
double counting, the 2008 and 2015 ozone nonattainment populations
contained in the Criteria Pollutant Nonattainment Summary report
(https://www.epa.gov/green-book/green-book-data-download).
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States with ozone nonattainment areas are required to take action
to bring those areas into attainment. The attainment date assigned to
an ozone nonattainment area is based on the area's classification. The
attainment dates for areas designated nonattainment for the 2008 8-hour
ozone NAAQS are in the 2015 to 2032 timeframe, depending on the
severity of the problem in each area. Attainment dates for areas
designated nonattainment for the 2015 ozone NAAQS will be in the 2021
to 2038 timeframe, again depending on the severity of the problem in
each area.\126\ The proposed rule would begin to take effect in MY 2027
and would assist areas with attaining the NAAQS and may relieve areas
with already stringent local regulations from some of the burden
associated with adopting additional local controls.\127\ The proposed
rule could also provide assistance to counties with ambient
concentrations near the level of the NAAQS who are working to ensure
long-term attainment or maintenance of the NAAQS.
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\126\ https://www.epa.gov/ground-level-ozone-pollution/ozone-naaqs-timelines.
\127\ While not quantified in the air quality modeling analysis
for this proposed rule, the Early Adoption Incentives under the
proposed program could encourage manufacturers to introduce new
emission control technologies prior to the 2027 model year, which
may help to accelerate some benefits of the proposed program (See
Preamble Section IV.H for more details on the proposed Early
Adoption Incentives).
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2. Particulate Matter
Particulate matter (PM) is a complex mixture of solid particles and
liquid droplets distributed among numerous atmospheric gases which
interact with solid and liquid phases. Particles in the atmosphere
range in size from less than 0.01 to more than 10 micrometers ([mu]m)
in diameter.\128\ Atmospheric particles can be grouped into several
classes according to their aerodynamic diameter and physical sizes.
Generally, the three broad classes of particles include ultrafine
particles (UFPs, generally
[[Page 17443]]
considered as particles with a diameter less than or equal to 0.1 [mu]m
[typically based on physical size, thermal diffusivity or electrical
mobility]), ``fine'' particles (PM2.5; particles with a
nominal mean aerodynamic diameter less than or equal to 2.5 [mu]m), and
``thoracic'' particles (PM10; particles with a nominal mean
aerodynamic diameter less than or equal to 10 [mu]m). Particles that
fall within the size range between PM2.5 and
PM10, are referred to as ``thoracic coarse particles''
(PM10-2.5, particles with a nominal mean aerodynamic
diameter greater than 2.5 [mu]m and less than or equal to 10 [mu]m).
EPA currently has NAAQS for PM2.5 and PM10.\129\
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\128\ U.S. EPA. Policy Assessment (PA) for the Review of the
National Ambient Air Quality Standards for Particulate Matter (Final
Report, 2020). U.S. Environmental Protection Agency, Washington, DC,
EPA/452/R-20/002, 2020.
\129\ Regulatory definitions of PM size fractions, and
information on reference and equivalent methods for measuring PM in
ambient air, are provided in 40 CFR parts 50, 53, and 58. With
regard to NAAQS which provide protection against health and welfare
effects, the 24-hour PM10 standard provides protection
against effects associated with short-term exposure to thoracic
coarse particles (i.e., PM10-2.5).
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Most particles are found in the lower troposphere, where they can
have residence times ranging from a few hours to weeks. Particles are
removed from the atmosphere by wet deposition, such as when they are
carried by rain or snow, or by dry deposition, when particles settle
out of suspension due to gravity. Atmospheric lifetimes are generally
longest for PM2.5, which often remains in the atmosphere for
days to weeks before being removed by wet or dry deposition.\130\ In
contrast, atmospheric lifetimes for UFP and PM10-2.5 are
shorter. Within hours, UFP can undergo coagulation and condensation
that lead to formation of larger particles in the accumulation mode, or
can be removed from the atmosphere by evaporation, deposition, or
reactions with other atmospheric components. PM10-2.5 are
also generally removed from the atmosphere within hours, through wet or
dry deposition.\131\
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\130\ U.S. EPA. Integrated Science Assessment (ISA) for
Particulate Matter (Final Report, 2019). U.S. Environmental
Protection Agency, Washington, DC, EPA/600/R-19/188, 2019. Table 2-
1.
\131\ U.S. EPA. Integrated Science Assessment (ISA) for
Particulate Matter (Final Report, 2019). U.S. Environmental
Protection Agency, Washington, DC, EPA/600/R-19/188, 2019. Table 2-
1.
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Particulate matter consists of both primary and secondary
particles. Primary particles are emitted directly from sources, such as
combustion-related activities (e.g., industrial activities, motor
vehicle operation, biomass burning), while secondary particles are
formed through atmospheric chemical reactions of gaseous precursors
(e.g., sulfur oxides (SOX), nitrogen oxides (NOX)
and volatile organic compounds (VOCs)). From 2000 to 2017, national
annual average ambient PM2.5 concentrations have declined by
over 40 percent,\132\ largely reflecting reductions in emissions of
precursor gases.
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\132\ See https://www.epa.gov/air-trends/particulate-matter-pm25-trends and https://www.epa.gov/air-trends/particulate-matter-pm25-trends#pmnat for more information.
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There are two primary NAAQS for PM2.5: An annual
standard (12.0 micrograms per cubic meter ([mu]g/m3)) and a 24-hour
standard (35 [mu]g/m3), and there are two secondary NAAQS for
PM2.5: An annual standard (15.0 [mu]g/m3) and a 24-hour
standard (35 [mu]g/m3). The initial PM2.5 standards were set
in 1997 and revisions to the standards were finalized in 2006 and in
December 2012 and then retained in 2020. On June 10, 2021, EPA
announced that it will reconsider the previous administration's
decision to retain the PM NAAQS.\133\
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\133\ https://www.epa.gov/pm-pollution/national-ambient-air-quality-standards-naaqs-pm.
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There are many areas of the country that are currently in
nonattainment for the annual and 24-hour primary PM2.5
NAAQS. As of May 31, 2021, more than 19 million people lived in the 4
areas that are designated as nonattainment for the 1997
PM2.5 NAAQS. Also, as of May 31, 2021, more than 31 million
people lived in the 14 areas that are designated as nonattainment for
the 2006 PM2.5 NAAQS and more than 20 million people lived
in the 6 areas designated as nonattainment for the 2012
PM2.5 NAAQS. In total, there are currently 17
PM2.5 nonattainment areas with a population of more than 32
million people.\134\ The proposed rule would take effect in MY 2027 and
would assist areas with attaining the NAAQS and may relieve areas with
already stringent local regulations from some of the burden associated
with adopting additional local controls.\135\ The proposed rule would
also assist counties with ambient concentrations near the level of the
NAAQS who are working to ensure long-term attainment or maintenance of
the PM2.5 NAAQS.
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\134\ The population total is calculated by summing, without
double counting, the 1997, 2006 and 2012 PM2.5
nonattainment populations contained in the Criteria Pollutant
Nonattainment Summary report (https://www.epa.gov/green-book/green-book-data-download).
\135\ While not quantified in the air quality modeling analysis
for this proposed rule, the Early Adoption Incentives under the
proposed program could encourage manufacturers to introduce new
emission control technologies prior to the 2027 model year, which
may help to accelerate some benefits of the proposed program (See
Preamble Section IV.H for more details on the proposed Early
Adoption Incentives).
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3. Nitrogen Oxides
Oxides of nitrogen (NOX) refers to nitric oxide (NO) and
nitrogen dioxide (NO2). Most NO2 is formed in the
air through the oxidation of nitric oxide (NO) emitted when fuel is
burned at a high temperature. NOX is a criteria pollutant,
regulated for its adverse effects on public health and the environment,
and highway vehicles are an important contributor to NOX
emissions. NOX, along with VOCs, are the two major
precursors of ozone and NOX is also a major contributor to
secondary PM2.5 formation. There are two primary NAAQS for
NO2: An annual standard (53 ppb) and a 1-hour standard (100
ppb).\136\ In 2010, EPA established requirements for monitoring
NO2 near roadways expected to have the highest
concentrations within large cities. Monitoring within this near-roadway
network began in 2014, with additional sites deployed in the following
years. At present, there are no nonattainment areas for NO2.
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\136\ The statistical form of the 1-hour NAAQS for
NO2 is the 3-year average of the yearly distribution of
1-hour daily maximum concentrations.
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4. Carbon Monoxide
Carbon monoxide (CO) is a colorless, odorless gas emitted from
combustion processes. Nationally, particularly in urban areas, the
majority of CO emissions to ambient air come from mobile sources.\137\
There are two primary NAAQS for CO: An 8-hour standard (9 ppm) and a 1-
hour standard (35 ppm). There are currently no CO nonattainment areas;
as of September 27, 2010, all CO nonattainment areas have been
redesignated to attainment. The past designations were based on the
existing community-wide monitoring network. EPA made an addition to the
ambient air monitoring requirements for CO during the 2011 NAAQS
review. Those new requirements called for CO monitors to be operated
near roads in Core Based Statistical Areas (CBSAs) of 1 million or more
persons, in addition to the existing community-based network (76 FR
54294, August 31, 2011).
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\137\ U.S. EPA, (2010). Integrated Science Assessment for Carbon
Monoxide (Final Report). U.S. Environmental Protection Agency,
Washington, DC, EPA/600/R-09/019F, 2010. https://cfpub.epa.gov/ncea/cfm/recordisplay.cfm?deid=218686. See Section 2.1.
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5. Diesel Exhaust
Diesel exhaust is a complex mixture composed of particulate matter,
carbon dioxide, oxygen, nitrogen, water vapor, carbon monoxide,
nitrogen compounds, sulfur compounds and numerous low-molecular-weight
hydrocarbons. A number of these gaseous hydrocarbon components are
individually known to be toxic, including aldehydes, benzene
[[Page 17444]]
and 1,3-butadiene. The diesel particulate matter present in diesel
exhaust consists mostly of fine particles (<2.5 [mu]m), of which a
significant fraction is ultrafine particles (<0.1 [mu]m). These
particles have a large surface area which makes them an excellent
medium for adsorbing organics and their small size makes them highly
respirable. Many of the organic compounds present in the gases and on
the particles, such as polycyclic organic matter, are individually
known to have mutagenic and carcinogenic properties.
Diesel exhaust varies significantly in chemical composition and
particle sizes between different engine types (heavy-duty, light-duty),
engine operating conditions (idle, acceleration, deceleration), and
fuel formulations (high/low sulfur fuel). Also, there are emissions
differences between on-road and nonroad engines because the nonroad
engines are generally of older technology. After being emitted in the
engine exhaust, diesel exhaust undergoes dilution as well as chemical
and physical changes in the atmosphere. The lifetime of the components
present in diesel exhaust ranges from seconds to days.
Because diesel particulate matter (DPM) is part of overall ambient
PM, varies considerably in composition, and lacks distinct chemical
markers that enable it to be easily distinguished from overall primary
PM, we do not have direct measurements of DPM in the ambient air.\138\
DPM concentrations are estimated using ambient air quality modeling
based on DPM emission inventories. DPM emission inventories are
computed as the exhaust PM emissions from mobile sources combusting
diesel or residual oil fuel. DPM concentrations were estimated as part
of the 2014 National Air Toxics Assessment (NATA).\139\ Areas with high
concentrations are clustered in the Northeast, Great Lake States,
California, and the Gulf Coast States, with the highest impacts
occurring in major urban cores, and are also distributed throughout the
rest of the U.S. Approximately half of average ambient DPM in the U.S.
can be attributed to heavy-duty diesel engines, with the remainder
attributable to nonroad engines.
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\138\ DPM in exhaust from a high-load, high-speed engine (e.g.,
heavy-duty truck engines) without aftertreatment such as a diesel
particle filter (DPM) is mostly made of ``soot,'' consisting of
elemental/black carbon (EC/BC), some organic material, and trace
elements. At low loads, DPM in high-speed engine exhaust is mostly
made of organic carbon (OC), with considerably less EC/BC. Low-speed
diesel engines' (e.g., large marine engines) exhaust PM is comprised
of more sulfate and less EC/BC, with OC contributing as well.
\139\ U.S. EPA (2018) Technical Support Document EPA's 2014
National Air Toxics Assessment. https://www.epa.gov/national-air-toxics-assessment/2014-nata-assessment-results.
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6. Air Toxics
The most recent available data indicate that the majority of
Americans continue to be exposed to ambient concentrations of air
toxics at levels which have the potential to cause adverse health
effects.\140\ The levels of air toxics to which people are exposed vary
depending on where people live and work and the kinds of activities in
which they engage, as discussed in detail in EPA's 2007 Mobile Source
Air Toxics Rule.\141\ According to the National Air Toxic Assessment
(NATA) for 2014, mobile sources were responsible for over 40 percent of
outdoor anthropogenic toxic emissions and were the largest contributor
to national average cancer and noncancer risk from directly emitted
pollutants.142 143 Mobile sources are also significant
contributors to precursor emissions which react to form air
toxics.\144\ Formaldehyde is the largest contributor to cancer risk of
all 71 pollutants quantitatively assessed in the 2014 NATA. Mobile
sources were responsible for more than 25 percent of primary
anthropogenic emissions of this pollutant in 2014 and are significant
contributors to formaldehyde precursor emissions. Benzene is also a
large contributor to cancer risk, and mobile sources account for almost
70 percent of ambient exposure.
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\140\ U.S. EPA (2018) Technical Support Document EPA's 2014
National Air Toxics Assessment. https://www.epa.gov/national-air-toxics-assessment/2014-nata-assessment-results.
\141\ U.S. Environmental Protection Agency (2007). Control of
Hazardous Air Pollutants from Mobile Sources; Final Rule. 72 FR
8434, February 26, 2007.
\142\ U.S. EPA. (2018) 2014 NATA: Assessment Results. https://www.epa.gov/national-air-toxics-assessment/2014-nata-assessment-results.
\143\ NATA also includes estimates of risk attributable to
background concentrations, which includes contributions from long-
range transport, persistent air toxics, and natural sources; as well
as secondary concentrations, where toxics are formed via secondary
formation. Mobile sources substantially contribute to long-range
transport and secondarily formed air toxics.
\144\ Rich Cook, Sharon Phillips, Madeleine Strum, Alison Eyth &
James Thurman (2020): Contribution of mobile sources to secondary
formation of carbonyl compounds, Journal of the Air & Waste
Management Association, DOI: 10.1080/10962247.2020.1813839.
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B. Health Effects Associated With Exposure to Pollutants Impacted by
This Proposal
Heavy duty engines emit pollutants that contribute to ambient
concentrations of ozone, PM, NO2, CO, and air toxics. A
discussion of the health effects associated with exposure to these
pollutants, and a discussion on environmental justice, is included in
this section of the preamble. Additionally, children are recognized to
have increased vulnerability and susceptibility related to air
pollution and other environmental exposures; this is discussed further
in Section XIII of the Preamble. Information on emission reductions and
air quality impacts from this proposed rule are included in Section VI
and VII of this preamble.
1. Ozone
This section provides a summary of the health effects associated
with exposure to ambient concentrations of ozone.\145\ The information
in this section is based on the information and conclusions in the
April 2020 Integrated Science Assessment for Ozone (Ozone ISA).\146\
The Ozone ISA concludes that human exposures to ambient concentrations
of ozone are associated with a number of adverse health effects and
characterizes the weight of evidence for these health effects.\147\ The
discussion below highlights the Ozone ISA's conclusions pertaining to
health effects associated with both short-term and long-term periods of
exposure to ozone.
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\145\ Human exposure to ozone varies over time due to changes in
ambient ozone concentration and because people move between
locations which have notably different ozone concentrations. Also,
the amount of ozone delivered to the lung is influenced not only by
the ambient concentrations but also by the breathing route and rate.
\146\ U.S. EPA. Integrated Science Assessment (ISA) for Ozone
and Related Photochemical Oxidants (Final Report). U.S.
Environmental Protection Agency, Washington, DC, EPA/600/R-20/012,
2020.
\147\ The ISA evaluates evidence and draws conclusions on the
causal relationship between relevant pollutant exposures and health
effects, assigning one of five ``weight of evidence''
determinations: Causal relationship, likely to be a causal
relationship, suggestive of a causal relationship, inadequate to
infer a causal relationship, and not likely to be a causal
relationship. For more information on these levels of evidence,
please refer to Table II in the Preamble of the ISA.
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For short-term exposure to ozone, the Ozone ISA concludes that
respiratory effects, including lung function decrements, pulmonary
inflammation, exacerbation of asthma, respiratory-related hospital
admissions, and mortality, are causally associated with ozone exposure.
It also concludes that metabolic effects, including metabolic syndrome
(i.e., changes in insulin or glucose levels, cholesterol levels,
obesity and blood pressure) and complications due to diabetes are
likely to be causally associated with short-term exposure to ozone and
that evidence is suggestive of a causal relationship between
cardiovascular
[[Page 17445]]
effects, central nervous system effects and total mortality and short-
term exposure to ozone.
For long-term exposure to ozone, the Ozone ISA concludes that
respiratory effects, including new onset asthma, pulmonary inflammation
and injury, are likely to be causally related with ozone exposure. The
Ozone ISA characterizes the evidence as suggestive of a causal
relationship for associations between long-term ozone exposure and
cardiovascular effects, metabolic effects, reproductive and
developmental effects, central nervous system effects and total
mortality. The evidence is inadequate to infer a causal relationship
between chronic ozone exposure and increased risk of cancer.
Finally, interindividual variation in human responses to ozone
exposure can result in some groups being at increased risk for
detrimental effects in response to exposure. In addition, some groups
are at increased risk of exposure due to their activities, such as
outdoor workers and children. The Ozone ISA identified several groups
that are at increased risk for ozone-related health effects. These
groups are people with asthma, children and older adults, individuals
with reduced intake of certain nutrients (i.e., Vitamins C and E),
outdoor workers, and individuals having certain genetic variants
related to oxidative metabolism or inflammation. Ozone exposure during
childhood can have lasting effects through adulthood. Such effects
include altered function of the respiratory and immune systems.
Children absorb higher doses (normalized to lung surface area) of
ambient ozone, compared to adults, due to their increased time spent
outdoors, higher ventilation rates relative to body size, and a
tendency to breathe a greater fraction of air through the mouth.
Children also have a higher asthma prevalence compared to adults.
Recent epidemiologic studies provide generally consistent evidence that
long-term ozone exposure is associated with the development of asthma
in children. Studies comparing age groups reported higher magnitude
associations for short-term ozone exposure and respiratory hospital
admissions and emergency room visits among children than for adults.
Panel studies also provide support for experimental studies with
consistent associations between short-term ozone exposure and lung
function and pulmonary inflammation in healthy children. Additional
children's vulnerability and susceptibility factors are listed in
Section XIII of the Preamble.
2. Particulate Matter
Scientific evidence spanning animal toxicological, controlled human
exposure, and epidemiologic studies shows that exposure to ambient PM
is associated with a broad range of health effects. These health
effects are discussed in detail in the Integrated Science Assessment
for Particulate Matter (PM ISA), which was finalized in December
2019.\148\ The PM ISA characterizes the causal nature of relationships
between PM exposure and broad health categories (e.g., cardiovascular
effects, respiratory effects, etc.) using a weight-of-evidence
approach.\149\ Within this characterization, the PM ISA summarizes the
health effects evidence for short- and long-term exposures to
PM2.5, PM10-2.5, and ultrafine particles, and
concludes that human exposures to ambient PM2.5 are
associated with a number of adverse health effects. The discussion
below highlights the PM ISA's conclusions pertaining to the health
effects evidence for both short- and long-term PM exposures. Further
discussion of PM-related health effects can also be found in the 2020
Policy Assessment for the review of the PM NAAQS.\150\
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\148\ U.S. EPA. Integrated Science Assessment (ISA) for
Particulate Matter (Final Report, 2019). U.S. Environmental
Protection Agency, Washington, DC, EPA/600/R-19/188, 2019.
\149\ The causal framework draws upon the assessment and
integration of evidence from across scientific disciplines, spanning
atmospheric chemistry, exposure, dosimetry and health effects
studies (i.e., epidemiologic, controlled human exposure, and animal
toxicological studies), and assess the related uncertainties and
limitations that ultimately influence our understanding of the
evidence. This framework employs a five-level hierarchy that
classifies the overall weight-of-evidence with respect to the causal
nature of relationships between criteria pollutant exposures and
health and welfare effects using the following categorizations:
Causal relationship; likely to be causal relationship; suggestive
of, but not sufficient to infer, a causal relationship; inadequate
to infer the presence or absence of a causal relationship; and not
likely to be a causal relationship (U.S. EPA. (2019). Integrated
Science Assessment for Particulate Matter (Final Report). U.S.
Environmental Protection Agency, Washington, DC, EPA/600/R-19/188,
Section P. 3.2.3).
\150\ U.S. EPA. Policy Assessment (PA) for the Review of the
National Ambient Air Quality Standards for Particulate Matter (Final
Report, 2020). U.S. Environmental Protection Agency, Washington, DC,
EPA/452/R-20/002, 2020.
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EPA has concluded that recent evidence in combination with evidence
evaluated in the 2009 PM ISA supports a ``causal relationship'' between
both long- and short-term exposures to PM2.5 and mortality
and cardiovascular effects and a ``likely to be causal relationship''
between long- and short-term PM2.5 exposures and respiratory
effects.\151\ Additionally, recent experimental and epidemiologic
studies provide evidence supporting a ``likely to be causal
relationship'' between long-term PM2.5 exposure and nervous
system effects, and long-term PM2.5 exposure and cancer. In
addition, EPA noted that there was more limited and uncertain evidence
for long-term PM2.5 exposure and reproductive and
developmental effects (i.e., male/female reproduction and fertility;
pregnancy and birth outcomes), long- and short-term exposures and
metabolic effects, and short-term exposure and nervous system effects
resulting in the ISA concluding ``suggestive of, but not sufficient to
infer, a causal relationship.''
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\151\ U.S. EPA. (2009). Integrated Science Assessment for
Particulate Matter (Final Report). U.S. Environmental Protection
Agency, Washington, DC, EPA/600/R-08/139F.
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As discussed extensively in the 2019 PM ISA, recent studies
continue to support and extend the evidence base linking short- and
long-term PM2.5 exposures and mortality.\152\ For short-term
PM2.5 exposure, recent multi-city studies, in combination
with single- and multi-city studies evaluated in the 2009 PM ISA,
provide evidence of consistent, positive associations across studies
conducted in different geographic locations, populations with different
demographic characteristics, and studies using different exposure
assignment techniques. Additionally, the consistent and coherent
evidence across scientific disciplines for cardiovascular morbidity,
particularly ischemic events and heart failure, and to a lesser degree
for respiratory morbidity, with the strongest evidence for
exacerbations of chronic obstructive pulmonary disease (COPD) and
asthma, provide biological plausibility for cause-specific mortality
and ultimately total mortality.
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\152\ U.S. EPA. Integrated Science Assessment (ISA) for
Particulate Matter (Final Report, 2019). U.S. Environmental
Protection Agency, Washington, DC, EPA/600/R-19/188, 2019.
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In addition to reanalyses and extensions of the American Cancer
Society (ACS) and Harvard Six Cities (HSC) cohorts, multiple new cohort
studies conducted in the U.S. and Canada consisting of people employed
in a specific job (e.g., teacher, nurse), and that apply different
exposure assignment techniques provide evidence of positive
associations between long-term PM2.5 exposure and mortality.
Biological plausibility for mortality due to long-term PM2.5
exposure is provided by the coherence of effects across scientific
disciplines for cardiovascular morbidity, particularly for coronary
heart disease (CHD), stroke and atherosclerosis, and for respiratory
morbidity, particularly for the
[[Page 17446]]
development of COPD. Additionally, recent studies provide evidence
indicating that as long-term PM2.5 concentrations decrease
there is an increase in life expectancy.
A large body of recent studies examining both short- and long-term
PM2.5 exposure and cardiovascular effects supports and
extends the evidence base evaluated in the 2009 PM ISA. Some of the
strongest evidence from both experimental and epidemiologic studies
examining short-term PM2.5 exposures are for ischemic heart
disease (IHD) and heart failure. The evidence for cardiovascular
effects is coherent across studies of short-term PM2.5
exposure that have observed associations with a continuum of effects
ranging from subtle changes in indicators of cardiovascular health to
serious clinical events, such as increased emergency department visits
and hospital admissions due to cardiovascular disease and
cardiovascular mortality. For long-term PM2.5 exposure,
there is strong and consistent epidemiologic evidence of a relationship
with cardiovascular mortality. This evidence is supported by
epidemiologic and animal toxicological studies demonstrating a range of
cardiovascular effects including coronary heart disease, stroke,
impaired heart function, and subclinical markers (e.g., coronary artery
calcification, atherosclerotic plaque progression), which collectively
provide coherence and biological plausibility.
Recent studies continue to provide evidence of a relationship
between both short- and long-term PM2.5 exposure and
respiratory effects. Epidemiologic and animal toxicological studies
examining short-term PM2.5 exposure provide consistent
evidence of asthma and COPD exacerbations, in children and adults,
respectively. This evidence is supported by epidemiologic studies
examining asthma and COPD emergency department visits and hospital
admissions, as well as respiratory mortality. However, there is
inconsistent evidence of respiratory effects, specifically lung
function declines and pulmonary inflammation, in controlled human
exposure studies. Epidemiologic studies conducted in the U.S. and
abroad provide evidence of a relationship between long-term
PM2.5 exposure and respiratory effects, including consistent
changes in lung function and lung function growth rate, increased
asthma incidence, asthma prevalence, and wheeze in children;
acceleration of lung function decline in adults; and respiratory
mortality. The epidemiologic evidence is supported by animal
toxicological studies, which provide coherence and biological
plausibility for a range of effects including impaired lung
development, decrements in lung function growth, and asthma
development.
Since the 2009 PM ISA, a growing body of scientific evidence
examined the relationship between long-term PM2.5 exposure
and nervous system effects, resulting for the first time in a causality
determination for this health effects category. The strongest evidence
for effects on the nervous system come from epidemiologic studies that
consistently report cognitive decrements and reductions in brain volume
in adults. The effects observed in epidemiologic studies are supported
by animal toxicological studies demonstrating effects on the brain of
adult animals including inflammation, morphologic changes, and
neurodegeneration of specific regions of the brain. There is more
limited evidence for neurodevelopmental effects in children with some
studies reporting positive associations with autism spectrum disorder
(ASD) and others providing limited evidence of an association with
cognitive function. While there is some evidence from animal
toxicological studies indicating effects on the brain (i.e.,
inflammatory and morphological changes) to support a biologically
plausible pathway, epidemiologic studies of neurodevelopmental effects
are limited due to their lack of control for potential confounding by
copollutants, the small number of studies conducted, and uncertainty
regarding critical exposure windows.
Building off the decades of research demonstrating mutagenicity,
DNA damage, and endpoints related to genotoxicity due to whole PM
exposures, recent experimental and epidemiologic studies focusing
specifically on PM2.5 provide evidence of a relationship
between long-term PM2.5 exposure and cancer. Epidemiologic
studies examining long-term PM2.5 exposure and lung cancer
incidence and mortality provide evidence of generally positive
associations in cohort studies spanning different populations,
locations, and exposure assignment techniques. Additionally, there is
evidence of positive associations in analyses limited to never smokers.
The epidemiologic evidence is supported by both experimental and
epidemiologic evidence of genotoxicity, epigenetic effects,
carcinogenic potential, and that PM2.5 exhibits several
characteristics of carcinogens, which collectively provides biological
plausibility for cancer development.
For the additional health effects categories evaluated for
PM2.5 in the 2019 PM ISA, experimental and epidemiologic
studies provide limited and/or inconsistent evidence of a relationship
with PM2.5 exposure. As a result, the 2019 PM ISA concluded
that the evidence is ``suggestive of, but not sufficient to infer a
causal relationship'' for short-term PM2.5 exposure and
metabolic effects and nervous system effects, and long-term
PM2.5 exposures and metabolic effects as well as
reproductive and developmental effects.
In addition to evaluating the health effects attributed to short-
and long-term exposure to PM2.5, the 2019 PM ISA also
conducted an extensive evaluation as to whether specific components or
sources of PM2.5 are more strongly related with health
effects than PM2.5 mass. An evaluation of those studies
resulted in the 2019 PM ISA concluding that ``many PM2.5
components and sources are associated with many health effects, and the
evidence does not indicate that any one source or component is
consistently more strongly related to health effects than
PM2.5 mass.'' \153\
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\153\ U.S. EPA. Integrated Science Assessment (ISA) for
Particulate Matter (Final Report, 2019). U.S. Environmental
Protection Agency, Washington, DC, EPA/600/R-19/188, 2019.
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For both PM10-2.5 and UFPs, for all health effects
categories evaluated, the 2019 PM ISA concluded that the evidence was
``suggestive of, but not sufficient to infer, a causal relationship''
or ``inadequate to determine the presence or absence of a causal
relationship.'' For PM10-2.5, although a Federal Reference
Method (FRM) was instituted in 2011 to measure PM10-2.5
concentrations nationally, the causality determinations reflect that
the same uncertainty identified in the 2009 PM ISA with respect to the
method used to estimate PM10-2.5 concentrations in
epidemiologic studies persists. Specifically, across epidemiologic
studies, different approaches are used to estimate PM10-2.5
concentrations (e.g., direct measurement of PM10-2.5,
difference between PM10 and PM2.5
concentrations), and it remains unclear how well correlated
PM10-2.5 concentrations are both spatially and temporally
across the different methods used.
For UFPs, the uncertainty in the evidence for the health effect
categories evaluated across experimental and epidemiologic studies
reflects the inconsistency in the exposure metric used (i.e., particle
number concentration, surface area concentration, mass concentration)
as well as the size fractions examined. In
[[Page 17447]]
epidemiologic studies the size fraction can vary depending on the
monitor used and exposure metric, with some studies examining number
count over the entire particle size range, while experimental studies
that use a particle concentrator often examine particles up to 0.3
[mu]m. Additionally, due to the lack of a monitoring network, there is
limited information on the spatial and temporal variability of UFPs
within the U.S., as well as population exposures to UFPs, which adds
uncertainty to epidemiologic study results.
The 2019 p.m. ISA cites extensive evidence indicating that ``both
the general population as well as specific populations and life stages
are at risk for PM2.5-related health effects.''
154 155 For example, in support of its ``causal'' and
``likely to be causal'' determinations, the ISA cites substantial
evidence for (1) PM-related mortality and cardiovascular effects in
older adults; (2) PM-related cardiovascular effects in people with pre-
existing cardiovascular disease; (3) PM-related respiratory effects in
people with pre-existing respiratory disease, particularly asthma
exacerbations in children; and (4) PM-related impairments in lung
function growth and asthma development in children. The ISA
additionally notes that stratified analyses (i.e., analyses that
directly compare PM-related health effects across groups) provide
strong evidence for racial and ethnic differences in PM2.5
exposures and in the risk of PM2.5-related health effects,
specifically within Hispanic and non-Hispanic Black populations.
Additionally, evidence spanning epidemiologic studies that conducted
stratified analyses, experimental studies focusing on animal models of
disease or individuals with pre-existing disease, dosimetry studies, as
well as studies focusing on differential exposure suggest that
populations with pre-existing cardiovascular or respiratory disease,
populations that are overweight or obese, populations that have
particular genetic variants, populations that are of low socioeconomic
status, and current/former smokers could be at increased risk for
adverse PM2.5-related health effects.
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\154\ U.S. EPA. Integrated Science Assessment (ISA) for
Particulate Matter (Final Report, 2019). U.S. Environmental
Protection Agency, Washington, DC, EPA/600/R-19/188, 2019.
\155\ U.S. EPA. Policy Assessment (PA) for the Review of the
National Ambient Air Quality Standards for Particulate Matter (Final
Report, 2020). U.S. Environmental Protection Agency, Washington, DC,
EPA/452/R-20/002, 2020.
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3. Nitrogen Oxides
The most recent review of the health effects of oxides of nitrogen
completed by EPA can be found in the 2016 Integrated Science Assessment
for Oxides of Nitrogen--Health Criteria (Oxides of Nitrogen ISA).\156\
The primary source of NO2 is motor vehicle emissions, and
ambient NO2 concentrations tend to be highly correlated with
other traffic-related pollutants. Thus, a key issue in characterizing
the causality of NO2-health effect relationships consists of
evaluating the extent to which studies supported an effect of
NO2 that is independent of other traffic-related pollutants.
EPA concluded that the findings for asthma exacerbation integrated from
epidemiologic and controlled human exposure studies provided evidence
that is sufficient to infer a causal relationship between respiratory
effects and short-term NO2 exposure. The strongest evidence
supporting an independent effect of NO2 exposure comes from
controlled human exposure studies demonstrating increased airway
responsiveness in individuals with asthma following ambient-relevant
NO2 exposures. The coherence of this evidence with
epidemiologic findings for asthma hospital admissions and ED visits as
well as lung function decrements and increased pulmonary inflammation
in children with asthma describe a plausible pathway by which
NO2 exposure can cause an asthma exacerbation. The 2016 ISA
for Oxides of Nitrogen also concluded that there is likely to be a
causal relationship between long-term NO2 exposure and
respiratory effects. This conclusion is based on new epidemiologic
evidence for associations of NO2 with asthma development in
children combined with biological plausibility from experimental
studies.
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\156\ U.S. EPA. Integrated Science Assessment for Oxides of
Nitrogen--Health Criteria (2016 Final Report). U.S. Environmental
Protection Agency, Washington, DC, EPA/600/R-15/068, 2016.
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In evaluating a broader range of health effects, the 2016 ISA for
Oxides of Nitrogen concluded that evidence is ``suggestive of, but not
sufficient to infer, a causal relationship'' between short-term
NO2 exposure and cardiovascular effects and mortality and
between long-term NO2 exposure and cardiovascular effects
and diabetes, birth outcomes, and cancer. In addition, the scientific
evidence is inadequate (insufficient consistency of epidemiologic and
toxicological evidence) to infer a causal relationship for long-term
NO2 exposure with fertility, reproduction, and pregnancy, as
well as with postnatal development. A key uncertainty in understanding
the relationship between these non-respiratory health effects and
short- or long-term exposure to NO2 is copollutant
confounding, particularly by other roadway pollutants. The available
evidence for non-respiratory health effects does not adequately address
whether NO2 has an independent effect or whether it
primarily represents effects related to other or a mixture of traffic-
related pollutants.
The 2016 ISA for Oxides of Nitrogen concluded that people with
asthma, children, and older adults are at increased risk for
NO2-related health effects. In these groups and lifestages,
NO2 is consistently related to larger effects on outcomes
related to asthma exacerbation, for which there is confidence in the
relationship with NO2 exposure.
4. Carbon Monoxide
Information on the health effects of carbon monoxide (CO) can be
found in the January 2010 Integrated Science Assessment for Carbon
Monoxide (CO ISA).\157\ The CO ISA presents conclusions regarding the
presence of causal relationships between CO exposure and categories of
adverse health effects.\158\ This section provides a summary of the
health effects associated with exposure to ambient concentrations of
CO, along with the CO ISA conclusions.\159\
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\157\ U.S. EPA, (2010). Integrated Science Assessment for Carbon
Monoxide (Final Report). U.S. Environmental Protection Agency,
Washington, DC, EPA/600/R-09/019F, 2010. https://cfpub.epa.gov/ncea/cfm/recordisplay.cfm?deid=218686.
\158\ The ISA evaluates the health evidence associated with
different health effects, assigning one of five ``weight of
evidence'' determinations: causal relationship, likely to be a
causal relationship, suggestive of a causal relationship, inadequate
to infer a causal relationship, and not likely to be a causal
relationship. For definitions of these levels of evidence, please
refer to Section 1.6 of the ISA.
\159\ Personal exposure includes contributions from many
sources, and in many different environments. Total personal exposure
to CO includes both ambient and non-ambient components; and both
components may contribute to adverse health effects.
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Controlled human exposure studies of subjects with coronary artery
disease show a decrease in the time to onset of exercise-induced angina
(chest pain) and electrocardiogram changes following CO exposure. In
addition, epidemiologic studies observed associations between short-
term CO exposure and cardiovascular morbidity, particularly increased
emergency room visits and hospital admissions for
[[Page 17448]]
coronary heart disease (including ischemic heart disease, myocardial
infarction, and angina). Some epidemiologic evidence is also available
for increased hospital admissions and emergency room visits for
congestive heart failure and cardiovascular disease as a whole. The CO
ISA concludes that a causal relationship is likely to exist between
short-term exposures to CO and cardiovascular morbidity. It also
concludes that available data are inadequate to conclude that a causal
relationship exists between long-term exposures to CO and
cardiovascular morbidity.
Animal studies show various neurological effects with in-utero CO
exposure. Controlled human exposure studies report central nervous
system and behavioral effects following low-level CO exposures,
although the findings have not been consistent across all studies. The
CO ISA concludes that the evidence is suggestive of a causal
relationship with both short- and long-term exposure to CO and central
nervous system effects.
A number of studies cited in the CO ISA have evaluated the role of
CO exposure in birth outcomes such as preterm birth or cardiac birth
defects. There is limited epidemiologic evidence of a CO-induced effect
on preterm births and birth defects, with weak evidence for a decrease
in birth weight. Animal toxicological studies have found perinatal CO
exposure to affect birth weight, as well as other developmental
outcomes. The CO ISA concludes that the evidence is suggestive of a
causal relationship between long-term exposures to CO and developmental
effects and birth outcomes.
Epidemiologic studies provide evidence of associations between
short-term CO concentrations and respiratory morbidity such as changes
in pulmonary function, respiratory symptoms, and hospital admissions. A
limited number of epidemiologic studies considered copollutants such as
ozone, SO2, and PM in two-pollutant models and found that CO
risk estimates were generally robust, although this limited evidence
makes it difficult to disentangle effects attributed to CO itself from
those of the larger complex air pollution mixture. Controlled human
exposure studies have not extensively evaluated the effect of CO on
respiratory morbidity. Animal studies at levels of 50-100 ppm CO show
preliminary evidence of altered pulmonary vascular remodeling and
oxidative injury. The CO ISA concludes that the evidence is suggestive
of a causal relationship between short-term CO exposure and respiratory
morbidity, and inadequate to conclude that a causal relationship exists
between long-term exposure and respiratory morbidity.
Finally, the CO ISA concludes that the epidemiologic evidence is
suggestive of a causal relationship between short-term concentrations
of CO and mortality. Epidemiologic evidence suggests an association
exists between short-term exposure to CO and mortality, but limited
evidence is available to evaluate cause-specific mortality outcomes
associated with CO exposure. In addition, the attenuation of CO risk
estimates which was often observed in copollutant models contributes to
the uncertainty as to whether CO is acting alone or as an indicator for
other combustion-related pollutants. The CO ISA also concludes that
there is not likely to be a causal relationship between relevant long-
term exposures to CO and mortality.
5. Diesel Exhaust
In EPA's 2002 Diesel Health Assessment Document (Diesel HAD),
exposure to diesel exhaust was classified as likely to be carcinogenic
to humans by inhalation from environmental exposures, in accordance
with the revised draft 1996/1999 EPA cancer
guidelines.160 161 A number of other agencies (National
Institute for Occupational Safety and Health, the International Agency
for Research on Cancer, the World Health Organization, California EPA,
and the U.S. Department of Health and Human Services) made similar
hazard classifications prior to 2002. EPA also concluded in the 2002
Diesel HAD that it was not possible to calculate a cancer unit risk for
diesel exhaust due to limitations in the exposure data for the
occupational groups or the absence of a dose-response relationship.
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\160\ U.S. EPA. (1999). Guidelines for Carcinogen Risk
Assessment. Review Draft. NCEA-F-0644, July. Washington, DC: U.S.
EPA. Retrieved on March 19, 2009 from https://cfpub.epa.gov/ncea/cfm/recordisplay.cfm?deid=54932.
\161\ U.S. EPA (2002). Health Assessment Document for Diesel
Engine Exhaust. EPA/600/8-90/057F Office of research and
Development, Washington, DC. Retrieved on March 17, 2009 from https://cfpub.epa.gov/ncea/cfm/recordisplay.cfm?deid=29060. pp. 1-1 1-2.
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In the absence of a cancer unit risk, the Diesel HAD sought to
provide additional insight into the significance of the diesel exhaust
cancer hazard by estimating possible ranges of risk that might be
present in the population. An exploratory analysis was used to
characterize a range of possible lung cancer risk. The outcome was that
environmental risks of cancer from long-term diesel exhaust exposures
could plausibly range from as low as 10-5 to as high as
10-3. Because of uncertainties, the analysis acknowledged
that the risks could be lower than 10-5, and a zero risk
from diesel exhaust exposure could not be ruled out.
Noncancer health effects of acute and chronic exposure to diesel
exhaust emissions are also of concern to EPA. EPA derived a diesel
exhaust reference concentration (RfC) from consideration of four well-
conducted chronic rat inhalation studies showing adverse pulmonary
effects. The RfC is 5 [micro]g/m\3\ for diesel exhaust measured as
diesel particulate matter. This RfC does not consider allergenic
effects such as those associated with asthma or immunologic or the
potential for cardiac effects. There was emerging evidence in 2002,
discussed in the Diesel HAD, that exposure to diesel exhaust can
exacerbate these effects, but the exposure-response data were lacking
at that time to derive an RfC based on these then-emerging
considerations. The Diesel HAD states, ``With [diesel particulate
matter] being a ubiquitous component of ambient PM, there is an
uncertainty about the adequacy of the existing [diesel exhaust]
noncancer database to identify all of the pertinent [diesel exhaust]-
caused noncancer health hazards.'' The Diesel HAD also notes ``that
acute exposure to [diesel exhaust] has been associated with irritation
of the eye, nose, and throat, respiratory symptoms (cough and phlegm),
and neurophysiological symptoms such as headache, lightheadedness,
nausea, vomiting, and numbness or tingling of the extremities.'' The
Diesel HAD notes that the cancer and noncancer hazard conclusions
applied to the general use of diesel engines then on the market and as
cleaner engines replace a substantial number of existing ones, the
applicability of the conclusions would need to be reevaluated.
It is important to note that the Diesel HAD also briefly summarizes
health effects associated with ambient PM and discusses EPA's then-
annual PM2.5 NAAQS of 15 [micro]g/m\3\. In 2012, EPA revised
the annual PM2.5 NAAQS to 12 [micro]g/m\3\ and then retained
that standard in 2020, as of June 10, 2021 EPA is reconsidering the
PM2.5 NAAQS.\162\ There is a large and extensive body of
human data showing a wide spectrum of adverse health effects associated
with exposure to ambient PM, of which diesel exhaust is an important
component. The PM2.5 NAAQS is designed to provide protection
from the
[[Page 17449]]
noncancer health effects and premature mortality attributed to exposure
to PM2.5. The contribution of diesel PM to total ambient PM
varies in different regions of the country and also, within a region,
from one area to another. The contribution can be high in near-roadway
environments, for example, or in other locations where diesel engine
use is concentrated.
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\162\ https://www.epa.gov/pm-pollution/national-ambient-air-quality-standards-naaqs-pm.
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Since 2002, several new studies have been published which continue
to report increased lung cancer risk associated with occupational
exposure to diesel exhaust from older engines. Of particular note since
2011 are three new epidemiology studies which have examined lung cancer
in occupational populations, for example, truck drivers, underground
nonmetal miners and other diesel motor-related occupations. These
studies reported increased risk of lung cancer with exposure to diesel
exhaust with evidence of positive exposure-response relationships to
varying degrees.163 164 165 These newer studies (along with
others that have appeared in the scientific literature) add to the
evidence EPA evaluated in the 2002 Diesel HAD and further reinforce the
concern that diesel exhaust exposure likely poses a lung cancer hazard.
The findings from these newer studies do not necessarily apply to newer
technology diesel engines (i.e., heavy-duty highway engines from 2007
and later model years) since the newer engines have large reductions in
the emission constituents compared to older technology diesel engines.
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\163\ Garshick, Eric, Francine Laden, Jaime E. Hart, Mary E.
Davis, Ellen A. Eisen, and Thomas J. Smith. 2012. Lung cancer and
elemental carbon exposure in trucking industry workers.
Environmental Health Perspectives 120(9): 1301-1306.
\164\ Silverman, D.T., Samanic, C.M., Lubin, J.H., Blair, A.E.,
Stewart, P.A., Vermeulen, R., & Attfield, M.D. (2012). The diesel
exhaust in miners study: A nested case-control study of lung cancer
and diesel exhaust. Journal of the National Cancer Institute.
\165\ Olsson, Ann C., et al. ``Exposure to diesel motor exhaust
and lung cancer risk in a pooled analysis from case-control studies
in Europe and Canada.'' American journal of respiratory and critical
care medicine 183.7 (2011): 941-948.
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In light of the growing body of scientific literature evaluating
the health effects of exposure to diesel exhaust, in June 2012 the
World Health Organization's International Agency for Research on Cancer
(IARC), a recognized international authority on the carcinogenic
potential of chemicals and other agents, evaluated the full range of
cancer-related health effects data for diesel engine exhaust. IARC
concluded that diesel exhaust should be regarded as ``carcinogenic to
humans.'' \166\ This designation was an update from its 1988 evaluation
that considered the evidence to be indicative of a ``probable human
carcinogen.''
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\166\ IARC [International Agency for Research on Cancer].
(2013). Diesel and gasoline engine exhausts and some nitroarenes.
IARC Monographs Volume 105. [Online at https://monographs.iarc.fr/ENG/Monographs/vol105/index.php].
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6. Air Toxics
Heavy-duty engine emissions contribute to ambient levels of air
toxics that are known or suspected human or animal carcinogens, or that
have noncancer health effects. These compounds include, but are not
limited to, benzene, formaldehyde, acetaldehyde, and naphthalene. These
compounds were identified as national or regional risk drivers or
contributors in the 2014 National-scale Air Toxics Assessment and have
significant inventory contributions from mobile
sources.167 168 Chapter 4 of the draft RIA includes
additional information on the health effects associated with exposure
to each of these pollutants.
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\167\ U.S. EPA (2018) Technical Support Document EPA's 2014
National Air Toxics Assessment. https://www.epa.gov/national-air-toxics-assessment/2014-nata-assessment-results.
\168\ U.S. EPA (2018) 2014 NATA Summary of Results. https://www.epa.gov/sites/production/files/2020-07/documents/nata_2014_summary_of_results.pdf.
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7. Exposure and Health Effects Associated With Traffic
Locations in close proximity to major roadways generally have
elevated concentrations of many air pollutants emitted from motor
vehicles. Hundreds of such studies have been published in peer-reviewed
journals, concluding that concentrations of CO, CO2, NO,
NO2, benzene, aldehydes, particulate matter, black carbon,
and many other compounds are elevated in ambient air within
approximately 300-600 meters (about 1,000-2,000 feet) of major
roadways. The highest concentrations of most pollutants emitted
directly by motor vehicles are found at locations within 50 meters
(about 165 feet) of the edge of a roadway's traffic lanes.
A large-scale review of air quality measurements in the vicinity of
major roadways between 1978 and 2008 concluded that the pollutants with
the steepest concentration gradients in vicinities of roadways were CO,
ultrafine particles, metals, elemental carbon (EC), NO, NOX,
and several VOCs.\169\ These pollutants showed a large reduction in
concentrations within 100 meters downwind of the roadway. Pollutants
that showed more gradual reductions with distance from roadways
included benzene, NO2, PM2.5, and
PM10. In the review article, results varied based on the
method of statistical analysis used to determine the gradient in
concentration. More recent studies continue to show significant
concentration gradients of traffic-related air pollution around major
roads.170 171 172 173 174 175 176 177 There is evidence that
EPA's regulations for vehicles have lowered the near-road
concentrations and gradients.\178\ Starting in 2010, EPA required
through the NAAQS process that air quality monitors be placed near
high-traffic roadways for determining concentrations of CO,
NO2, and PM2.5
[[Page 17450]]
(in addition to those existing monitors located in neighborhoods and
other locations farther away from pollution sources). The monitoring
data for NO2 indicate that in urban areas, monitors near
roadways often report the highest concentrations of NO2.
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\169\ Karner, A.A.; Eisinger, D.S.; Niemeier, D.A. (2010). Near-
roadway air quality: synthesizing the findings from real-world data.
Environ Sci Technol 44: 5334-5344.
\170\ McDonald, B.C.; McBride, Z.C.; Martin, E.W.; Harley, R.A.
(2014) High-resolution mapping of motor vehicle carbon dioxide
emissions. J. Geophys. Res.Atmos.,119, 5283-5298, doi:10.1002/
2013JD021219.
\171\ Kimbrough, S.; Baldauf, R.W.; Hagler, G.S.W.; Shores,
R.C.; Mitchell, W.; Whitaker, D.A.; Croghan, C.W.; Vallero, D.A.
(2013) Long-term continuous measurement of near-road air pollution
in Las Vegas: seasonal variability in traffic emissions impact on
air quality. Air Qual Atmos Health 6: 295-305. DOI:10.1007/s11869-
012-0171-x.
\172\ Kimbrough, S.; Palma, T.; Baldauf, R.W. (2014) Analysis of
mobile source air toxics (MSATs)--Near-road VOC and carbonyl
concentrations. Journal of the Air & Waste Management Association,
64:3, 349-359, DOI:10.1080/10962247.2013.863814.
\173\ Kimbrough, S.; Owen, R.C.; Snyder, M.; Richmond-Bryant, J.
(2017) NO to NO2 Conversion Rate Analysis and
Implications for Dispersion Model Chemistry Methods using Las Vegas,
Nevada Near-Road Field Measurements. Atmos Environ 165: 23-24.
\174\ Hilker, N.; Wang, J.W.; Jong, C-H.; Healy, R.M.; Sofowote,
U.; Debosz, J.; Su, Y.; Noble, M.; Munoz, A.; Doerkson, G.; White,
L.; Audette, C.; Herod, D.; Brook, J.R.; Evans, G.J. (2019) Traffic-
related air pollution near roadways: discerning local impacts from
background. Atmos. Meas. Tech., 12, 5247-5261. https://doi.org/10.5194/amt-12-5247-2019.
\175\ Grivas, G.; Stavroulas, I.; Liakakou, E.; Kaskaoutis,
D.G.; Bougiatioti, A.; Paraskevopoulou, D.; Gerasopoulos, E.;
Mihalopoulos, N. (2019) Measuring the spatial variability of black
carbon in Athens during wintertime. Air Quality, Atmosphere & Health
(2019) 12:1405-1417. https://doi.org/10.1007/s11869-019-00756-y.
\176\ Apte, J.S.; Messier, K.P.; Gani, S.; Brauer, M.;
Kirchstetter, T.W.; Lunden, M.M.; Marshall, J.D.; Portier, C.J.;
Vermeulen, R.C.H.; Hamburg, S.P. (2017) High-Resolution Air
Pollution Mapping with Google Street View Cars: Exploiting Big Data.
Environ Sci Technol 51: 6999-7008. https://doi.org/10.1021/acs.est.7b00891.
\177\ Dabek-Zlotorzynska, E.; Celo, V.; Ding, L.; Herod, D.;
Jeong, C-H.; Evans, G.; Hilker, N. (2019) Characteristics and
sources of PM2.5 and reactive gases near roadways in two
metropolitan areas in Canada. Atmos Environ 218: 116980. https://doi.org/10.1016/j.atmosenv.2019.116980.
\178\ Sarnat, J.A.; Russell, A.; Liang, D.; Moutinho, J.L;
Golan, R.; Weber, R.; Gao, D.; Sarnat, S.; Chang, H.H.; Greenwald,
R.; Yu, T. (2018) Developing Multipollutant Exposure Indicators of
Traffic Pollution: The Dorm Room Inhalation to Vehicle Emissions
(DRIVE) Study. Health Effects Institute Research Report Number 196.
[Online at: https://www.healtheffects.org/publication/developing-multipollutant-exposure-indicators-traffic-pollution-dorm-room-inhalation].
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For pollutants with relatively high background concentrations
relative to near-road concentrations, detecting concentration gradients
can be difficult. For example, many aldehydes have high background
concentrations as a result of photochemical breakdown of precursors
from many different organic compounds. However, several studies have
measured aldehydes in multiple weather conditions and found higher
concentrations of many carbonyls downwind of
roadways.179 180 These findings suggest a substantial
roadway source of these carbonyls.
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\179\ Liu, W.; Zhang, J.; Kwon, J.l; et l. (2006).
Concentrations and source characteristics of airborne carbonyl
compounds measured outside urban residences. J Air Waste Manage
Assoc 56: 1196-1204.
\180\ Cahill, T.M.; Charles, M.J.; Seaman, V.Y. (2010).
Development and application of a sensitive method to determine
concentrations of acrolein and other carbonyls in ambient air.
Health Effects Institute Research Report 149. Available at https://www.healtheffects.org/system/files/Cahill149.pdf.
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In the past 20 years, many studies have been published with results
reporting that populations who live, work, or go to school near high-
traffic roadways experience higher rates of numerous adverse health
effects, compared to populations far away from major roads.\181\ In
addition, numerous studies have found adverse health effects associated
with spending time in traffic, such as commuting or walking along high-
traffic roadways.182 183 184 185 The health outcomes with
the strongest evidence linking them with traffic-associated air
pollutants are respiratory effects, particularly in asthmatic children,
and cardiovascular effects. ANPR commenters stress the importance of
consideration of the impacts of traffic-related air pollution on
children's health.
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\181\ In the widely-used PubMed database of health publications,
between January 1, 1990 and August 18, 2011, 605 publications
contained the keywords ``traffic, pollution, epidemiology,'' with
approximately half the studies published after 2007.
\182\ Laden, F.; Hart, J.E.; Smith, T.J.; Davis, M.E.; Garshick,
E. (2007) Cause-specific mortality in the unionized U.S. trucking
industry. Environmental Health Perspect 115:1192-1196.
\183\ Peters, A.; von Klot, S.; Heier, M.; Trentinaglia, I.;
H[ouml]rmann, A.; Wichmann, H.E.; L[ouml]wel, H. (2004) Exposure to
traffic and the onset of myocardial infarction. New England J Med
351: 1721-1730.
\184\ Zanobetti, A.; Stone, P.H.; Spelzer, F.E.; Schwartz, J.D.;
Coull, B.A.; Suh, H.H.; Nearling, B.D.; Mittleman, M.A.; Verrier,
R.L.; Gold, D.R. (2009) T-wave alternans, air pollution and traffic
in high-risk subjects. Am J Cardiol 104: 665-670.
\185\ Adar, S.; Adamkiewicz, G.; Gold, D.R.; Schwartz, J.;
Coull, B.A.; Suh, H. (2007) Ambient and microenvironmental particles
and exhaled nitric oxide before and after a group bus trip. Environ
Health Perspect 115: 507-512.
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Numerous reviews of this body of health literature have been
published as well. In 2010, an expert panel of the Health Effects
Institute (HEI) published a review of hundreds of exposure,
epidemiology, and toxicology studies.\186\ The panel rated how the
evidence for each type of health outcome supported a conclusion of a
causal association with traffic-associated air pollution as either
``sufficient,'' ``suggestive but not sufficient,'' or ``inadequate and
insufficient.'' The panel categorized evidence of a causal association
for exacerbation of childhood asthma as ``sufficient.'' The panel
categorized evidence of a causal association for new onset asthma as
between ``sufficient'' and ``suggestive but not sufficient.''
``Suggestive of a causal association'' was how the panel categorized
evidence linking traffic-associated air pollutants with exacerbation of
adult respiratory symptoms and lung function decrement. It categorized
as ``inadequate and insufficient'' evidence of a causal relationship
between traffic-related air pollution and health care utilization for
respiratory problems, new onset adult asthma, chronic obstructive
pulmonary disease (COPD), non-asthmatic respiratory allergy, and cancer
in adults and children. Currently, HEI is conducting another expert
review of health studies associated with traffic-related air pollution
published after the studies included in their 2010 review.\187\ Other
literature reviews have been published with conclusions generally
similar to the 2010 HEI panel's.188 189 190 191 However, in
2014, researchers from the U.S. Centers for Disease Control and
Prevention (CDC) published a systematic review and meta-analysis of
studies evaluating the risk of childhood leukemia associated with
traffic exposure and reported positive associations between
``postnatal'' proximity to traffic and leukemia risks, but no such
association for ``prenatal'' exposures.\192\ The U.S. Department of
Health and Human Services' National Toxicology Program (NTP) recently
published a monograph including a systematic review of traffic-related
air pollution (TRAP) and its impacts on hypertensive disorders of
pregnancy. NTP concluded that exposure to TRAP is ``presumed to be a
hazard to pregnant women'' for developing hypertensive disorders of
pregnancy.\193\
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\186\ Health Effects Institute Panel on the Health Effects of
Traffic-Related Air Pollution. (2010). Traffic-related air
pollution: a critical review of the literature on emissions,
exposure, and health effects. HEI Special Report 17. Available at
https://www.healtheffects.org.
\187\ Health Effects Institute. (2019) Protocol for a Systematic
Review and Meta-Analysis of Selected Health Effects of Long-Term
Exposure to Traffic-Related Air Pollution. PROSPERO 2019
CRD42019150642 Available from: https://www.crd.york.ac.uk/prospero/display_record.php?ID=CRD42019150642.
\188\ Boothe, V.L.; Shendell, D.G. (2008). Potential health
effects associated with residential proximity to freeways and
primary roads: review of scientific literature, 1999-2006. J Environ
Health 70: 33-41.
\189\ Salam, M.T.; Islam, T.; Gilliland, F.D. (2008). Recent
evidence for adverse effects of residential proximity to traffic
sources on asthma. Curr Opin Pulm Med 14: 3-8.
\190\ Sun, X.; Zhang, S.; Ma, X. (2014) No association between
traffic density and risk of childhood leukemia: a meta-analysis.
Asia Pac J Cancer Prev 15: 5229-5232.
\191\ Raaschou-Nielsen, O.; Reynolds, P. (2006). Air pollution
and childhood cancer: a review of the epidemiological literature.
Int J Cancer 118: 2920-9.
\192\ Boothe, VL.; Boehmer, T.K.; Wendel, A.M.; Yip, F.Y. (2014)
Residential traffic exposure and childhood leukemia: a systematic
review and meta-analysis. Am J Prev Med 46: 413-422.
\193\ National Toxicology Program (2019) NTP Monograph n the
Systematic Review of Traffic-related Air Pollution and Hypertensive
Disorders of Pregnancy. NTP Monograph 7. https://ntp.niehs.nih.gov/ntp/ohat/trap/mgraph/trap_final_508.pdf.
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Health outcomes with few publications suggest the possibility of
other effects still lacking sufficient evidence to draw definitive
conclusions. Among these outcomes with a small number of positive
studies are neurological impacts (e.g., autism and reduced cognitive
function) and reproductive outcomes (e.g., preterm birth, low birth
weight).194 195 196 197
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\194\ Volk, H.E.; Hertz-Picciotto, I.; Delwiche, L.; et al.
(2011). Residential proximity to freeways and autism in the CHARGE
study. Environ Health Perspect 119: 873-877.
\195\ Franco-Suglia, S.; Gryparis, A.; Wright, R.O.; et al.
(2007). Association of black carbon with cognition among children in
a prospective birth cohort study. Am J Epidemiol. doi: 10.1093/aje/
kwm308. [Online at https://dx.doi.org].
\196\ Power, M.C.; Weisskopf, M.G.; Alexeef, SE; et al. (2011).
Traffic-related air pollution and cognitive function in a cohort of
older men. Environ Health Perspect 2011: 682-687.
\197\ Wu, J.; Wilhelm, M.; Chung, J.; et al. (2011). Comparing
exposure assessment methods for traffic-related air pollution in and
adverse pregnancy outcome study. Environ Res 111: 685-6692.
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In addition to health outcomes, particularly cardiopulmonary
effects, conclusions of numerous studies suggest mechanisms by which
traffic-related air pollution affects health. Numerous studies indicate
that near-roadway exposures may increase systemic inflammation,
affecting organ systems,
[[Page 17451]]
including blood vessels and lungs.198 199 200 201 Long-term
exposures in near-road environments have been associated with
inflammation-associated conditions, such as atherosclerosis and
asthma.202 203 204
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\198\ Riediker, M. (2007). Cardiovascular effects of fine
particulate matter components in highway patrol officers. Inhal
Toxicol 19: 99-105. doi:10.1080/08958370701495238
\199\ Alexeef, SE; Coull, B.A.; Gryparis, A.; et al. (2011).
Medium-term exposure to traffic-related air pollution and markers of
inflammation and endothelial function. Environ Health Perspect 119:
481-486. doi:10.1289/ehp.1002560
\200\ Eckel. S.P.; Berhane, K.; Salam, M.T.; et al. (2011).
Residential Traffic-related pollution exposure and exhaled nitric
oxide in the Children's Health Study. Environ Health Perspect.
doi:10.1289/ehp.1103516.
\201\ Zhang, J.; McCreanor, J.E.; Cullinan, P.; et al. (2009).
Health effects of real-world exposure diesel exhaust in persons with
asthma. Res Rep Health Effects Inst 138. [Online at https://www.healtheffects.org].
\202\ Adar, S.D.; Klein, R.; Klein, E.K.; et al. (2010). Air
pollution and the microvasculature: a cross-sectional assessment of
in vivo retinal images in the population-based Multi-Ethnic Study of
Atherosclerosis. PLoS Med 7(11): E1000372. doi:10.1371/
journal.pmed.1000372. Available at https://dx.doi.org.
\203\ Kan, H.; Heiss, G.; Rose, K.M.; et al. (2008). Prospective
analysis of traffic exposure as a risk factor for incident coronary
heart disease: The Atherosclerosis Risk in Communities (ARIC) study.
Environ Health Perspect 116: 1463-1468. doi:10.1289/ehp.11290.
Available at https://dx.doi.org.
\204\ McConnell, R.; Islam, T.; Shankardass, K.; et al. (2010).
Childhood incident asthma and traffic-related air pollution at home
and school. Environ Health Perspect 1021-1026.
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Several studies suggest that some factors may increase
susceptibility to the effects of traffic-associated air pollution.
Several studies have found stronger respiratory associations in
children experiencing chronic social stress, such as in violent
neighborhoods or in homes with high family
stress.205 206 207
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\205\ Islam, T.; Urban, R.; Gauderman, W.J.; et al. (2011).
Parental stress increases the detrimental effect of traffic exposure
on children's lung function. Am J Respir Crit Care Med.
\206\ Clougherty, J.E.; Levy, J.I.; Kubzansky, L.D.; et al.
(2007). Synergistic effects of traffic-related air pollution and
exposure to violence on urban asthma etiology. Environ Health
Perspect 115: 1140-1146.
\207\ Chen, E.; Schrier, H.M.; Strunk, R.C.; et al. (2008).
Chronic traffic-related air pollution and stress interact to predict
biologic and clinical outcomes in asthma. Environ Health Perspect
116: 970-5.
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The risks associated with residence, workplace, or schools near
major roads are of potentially high public health significance due to
the large population in such locations. Every two years from 1997 to
2009 and in 2011, the U.S. Census Bureau's American Housing Survey
(AHS) conducted a survey that includes whether housing units are within
300 feet of an ``airport, railroad, or highway with four or more
lanes.'' \208\ The 2013 AHS was the last AHS that included that
question. The 2013 survey reports that 17.3 million housing units, or
13 percent of all housing units in the U.S., were in such areas.
Assuming that populations and housing units are in the same locations,
this corresponds to a population of more than 41 million U.S. residents
in close proximity to high-traffic roadways or other transportation
sources. According to the Central Intelligence Agency's World Factbook,
based on data collected between 2012-2014, the United States had
6,586,610 km of roadways, 293,564 km of railways, and 13,513 airports.
As such, highways represent the overwhelming majority of transportation
facilities described by this factor in the AHS.
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\208\ The variable was known as ``ETRANS'' in the questions
about the neighborhood.
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EPA also conducted a recent study to estimate the number of people
living near truck freight routes in the United States.\209\ Based on a
population analysis using the U.S. Department of Transportation's
(USDOT) Freight Analysis Framework 4 (FAF4) and population data from
the 2010 decennial census, an estimated 72 million people live within
200 meters of these freight routes.\210\ In addition, relative to the
rest of the population, people of color and those with lower incomes
are more likely to live near FAF4 truck routes. They are also more
likely to live in metropolitan areas. Past work has also shown that, on
average, Americans spend more than an hour traveling each day, bringing
nearly all residents into a high-exposure microenvironment for part of
the day.\211\
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\209\ U.S. EPA (2021). Estimation of Population Size and
Demographic Characteristics among People Living Near Truck Routes in
the Conterminous United States. Memorandum to the Docket.
\210\ FAF4 is a model from the USDOT's Bureau of Transportation
Statistics (BTS) and Federal Highway Administration (FHWA), which
provides data associated with freight movement in the U.S. It
includes data from the 2012 Commodity Flow Survey (CFS), the Census
Bureau on international trade, as well as data associated with
construction, agriculture, utilities, warehouses, and other
industries. FAF4 estimates the modal choices for moving goods by
trucks, trains, boats, and other types of freight modes. It includes
traffic assignments, including truck flows on a network of truck
routes. https://ops.fhwa.dot.gov/freight/freight_analysis/faf/.
\211\ EPA. (2011) Exposure Factors Handbook: 2011 Edition.
Chapter 16. [Online at https://www.epa.gov/sites/production/files/2015-09/documents/efh-chapter16.pdf.
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8. Environmental Justice
Executive Order 12898 (59 FR 7629, February 16, 1994) establishes
federal executive policy on environmental justice. It directs federal
agencies, to the greatest extent practicable and permitted by law, to
make achieving environmental justice part of their mission by
identifying and addressing, as appropriate, disproportionately high and
adverse human health or environmental effects of their programs,
policies, and activities on minority populations and low-income
populations in the United States. EPA defines environmental justice as
the fair treatment and meaningful involvement of all people regardless
of race, color, national origin, or income with respect to the
development, implementation, and enforcement of environmental laws,
regulations, and policies.\212\
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\212\ Fair treatment means that ``no group of people should bear
a disproportionate burden of environmental harms and risks,
including those resulting from the negative environmental
consequences of industrial, governmental and commercial operations
or programs and policies.'' Meaningful involvement occurs when ``(1)
potentially affected populations have an appropriate opportunity to
participate in decisions about a proposed activity [e.g.,
rulemaking] that will affect their environment and/or health; (2)
the public's contribution can influence [the EPA's rulemaking]
decision; (3) the concerns of all participants involved will be
considered in the decision-making process; and (4) [the EPA will]
seek out and facilitate the involvement of those potentially
affected.'' A potential EJ concern is defined as ``the actual or
potential lack of fair treatment or meaningful involvement of
minority populations, low-income populations, tribes, and indigenous
peoples in the development, implementation and enforcement of
environmental laws, regulations and policies.'' See ``Guidance on
Considering Environmental Justice During the Development of a
Regulatory Action.'' Environmental Protection Agency, https://www.epa.gov/environmentaljustice/guidance-considering-environmental-justice-during-development-action. See also https://www.epa.gov/environmentaljustice.
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Executive Order 14008 (86 FR 7619, February 1, 2021) also calls on
federal agencies to make achieving environmental justice part of their
respective missions ``by developing programs, policies, and activities
to address the disproportionately high and adverse human health,
environmental, climate-related and other cumulative impacts on
disadvantaged communities, as well as the accompanying economic
challenges of such impacts.'' It declares a policy ``to secure
environmental justice and spur economic opportunity for disadvantaged
communities that have been historically marginalized and overburdened
by pollution and under-investment in housing, transportation, water and
wastewater infrastructure and health care.''
Under Executive Order 13563 (76 FR 3821, January 18, 2011), federal
agencies may consider equity, human dignity, fairness, and
distributional considerations in their regulatory analyses, where
appropriate and permitted by law.
[[Page 17452]]
EPA's 2016 ``Technical Guidance for Assessing Environmental Justice
in Regulatory Analysis'' provides recommendations on conducting the
highest quality analysis feasible, recognizing that data limitations,
time and resource constraints, and analytic challenges will vary by
media and regulatory context.\213\ When assessing the potential for
disproportionately high and adverse health or environmental impacts of
regulatory actions on minority populations, low-income populations,
Tribes, and/or indigenous peoples, the EPA strives to answer three
broad questions: (1) Is there evidence of potential environmental
justice (EJ) concerns in the baseline (the state of the world absent
the regulatory action)? Assessing the baseline will allow the EPA to
determine whether pre-existing disparities are associated with the
pollutant(s) under consideration (e.g., if the effects of the
pollutant(s) are more concentrated in some population groups). (2) Is
there evidence of potential EJ concerns for the regulatory option(s)
under consideration? Specifically, how are the pollutant(s) and its
effects distributed for the regulatory options under consideration?
And, (3) do the regulatory option(s) under consideration exacerbate or
mitigate EJ concerns relative to the baseline? It is not always
possible to quantitatively assess these questions.
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\213\ ``Technical Guidance for Assessing Environmental Justice
in Regulatory Analysis.'' Epa.gov, Environmental Protection Agency,
https://www.epa.gov/sites/production/files/2016-06/documents/ejtg_5_6_16_v5.1.pdf. (June 2016).
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EPA's 2016 Technical Guidance does not prescribe or recommend a
specific approach or methodology for conducting an environmental
justice analysis, though a key consideration is consistency with the
assumptions underlying other parts of the regulatory analysis when
evaluating the baseline and regulatory options. Where applicable and
practicable, the Agency endeavors to conduct such an analysis. EPA is
committed to conducting environmental justice analysis for rulemakings
based on a framework similar to what is outlined in EPA's Technical
Guidance, in addition to investigating ways to further weave
environmental justice into the fabric of the rulemaking process.
EPA seeks to ensure that no group of people faces a
disproportionate burden of exposure to mobile-source pollution. In
general, we expect reduced tailpipe emissions of NOX from
heavy-duty diesel engines and reduced tailpipe emissions of
NOX, CO, PM, and VOCs from heavy-duty gasoline engines. See
Section VI.B for more detail on the emissions reductions from this
proposal.
There is evidence that communities with EJ concerns are
disproportionately impacted by the emissions associated with this
proposal.\214\ Numerous studies have found that environmental hazards
such as air pollution are more prevalent in areas where people of color
and low-income populations represent a higher fraction of the
population compared with the general population.215 216 217
Consistent with this evidence, a recent study found that most
anthropogenic sources of PM2.5, including industrial sources
and light- and heavy-duty vehicle sources, disproportionately affect
people of color.\218\ In addition, compared to non-Hispanic Whites,
some minorities experience greater levels of health problems during
some life stages. For example, in 2017-2019, about 14 percent of Black,
non-Hispanic and 8 percent of Hispanic children were estimated to
currently have asthma, compared with 6 percent of White, non-Hispanic
children.\219\
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\214\ Mohai, P.; Pellow, D.; Roberts Timmons, J. (2009)
Environmental justice. Annual Reviews 34: 405-430. https://doi.org/10.1146/annurev-environ-082508-094348.
\215\ Rowangould, G.M. (2013) A census of the near-roadway
population: public health and environmental justice considerations.
Trans Res D 25: 59-67. https://dx.doi.org/10.1016/j.trd.2013.08.003.
\216\ Marshall, J.D., Swor, K.R.; Nguyen, N.P (2014)
Prioritizing environmental justice and equality: diesel emissions in
Southern California. Environ Sci Technol 48: 4063-4068. https://doi.org/10.1021/es405167f.
\217\ Marshall, J.D. (2008) Environmental inequality: air
pollution exposures in California's South Coast Air Basin. Atmos
Environ 21: 5499-5503. https://doi.org/10.1016/j.atmosenv.2008.02.005.
\218\ C. W. Tessum, D. A. Paolella, S. E. Chambliss, J. S. Apte,
J. D. Hill, J. D. Marshall, PM2.5 polluters
disproportionately and systemically affect people of color in the
United States. Sci. Adv. 7, eabf4491 (2021).
\219\ https://www.cdc.gov/asthma/most_recent_data.htm.
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As discussed in Section II.B.7 of this document, concentrations of
many air pollutants are elevated near high-traffic roadways. In
addition, numerous state and local commenters on the ANPR noted that
truck trips frequently start and end around goods movement facilities
including marine ports and warehouses, making consideration of truck
emissions an important element of addressing air quality experienced by
populations living near those facilities.\220\
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\220\ New York State Department of Environmental Conservation
(2019) Albany South End Community Air Quality Study. Division of Air
Resources. [Online at https://www.dec.ny.gov/chemical/108978.html].
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We conducted an analysis of the populations living in close
proximity to truck freight routes as identified in USDOT's Freight
Analysis Framework 4 (FAF4).\221\ FAF4 is a model from the USDOT's
Bureau of Transportation Statistics (BTS) and Federal Highway
Administration (FHWA), which provides data associated with freight
movement in the U.S.\222\ Relative to the rest of the population,
people living near FAF4 truck routes are more likely to be people of
color and have lower incomes than the general population. People living
near FAF4 truck routes are also more likely to live in metropolitan
areas. Even controlling for region of the country, county
characteristics, population density, and household structure, race,
ethnicity, and income are significant determinants of whether someone
lives near a FAF4 truck route.
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\221\ U.S. EPA (2021). Estimation of Population Size and
Demographic Characteristics among People Living Near Truck Routes in
the Conterminous United States. Memorandum to the Docket.
\222\ FAF4 includes data from the 2012 Commodity Flow Survey
(CFS), the Census Bureau on international trade, as well as data
associated with construction, agriculture, utilities, warehouses,
and other industries. FAF4 estimates the modal choices for moving
goods by trucks, trains, boats, and other types of freight modes. It
includes traffic assignments, including truck flows on a network of
truck routes. https://ops.fhwa.dot.gov/freight/freight_analysis/faf/
.
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We also reviewed existing scholarly literature examining the
potential for disproportionate exposure among people of color and
people with low socioeconomic status (SES), and we conducted our own
evaluation of two national datasets: The U.S. Census Bureau's American
Housing Survey for calendar year 2009 and the U.S. Department of
Education's database of school locations. Numerous studies evaluating
the demographics and socioeconomic status of populations or schools
near roadways have found that they include a greater percentage of
residents of color, as well as lower SES populations (as indicated by
variables such as median household income). Locations in these studies
include Los Angeles, CA; Seattle, WA; Wayne County, MI; Orange County,
FL; and the
[[Page 17453]]
State of California.223 224 225 226 227 228 Such disparities
may be due to multiple factors.\229\
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\223\ Marshall, J.D. (2008) Environmental inequality: Air
pollution exposures in California's South Coast Air Basin.
\224\ Su, J.G.; Larson, T.; Gould, T.; Cohen, M.; Buzzelli, M.
(2010) Transboundary air pollution and environmental justice:
Vancouver and Seattle compared. GeoJournal 57: 595-608. doi:10.1007/
s10708-009-9269-6
\225\ Chakraborty, J.; Zandbergen, P.A. (2007) Children at risk:
Measuring racial/ethnic disparities in potential exposure to air
pollution at school and home. J Epidemiol Community Health 61: 1074-
1079. doi:10.1136/jech.2006.054130
\226\ Green, R.S.; Smorodinsky, S.; Kim, J.J.; McLaughlin, R.;
Ostro, B. (2004) Proximity of California public schools to busy
roads. Environ Health Perspect 112: 61-66. doi:10.1289/ehp.6566
\227\ Wu, Y; Batterman, S.A. (2006) Proximity of schools in
Detroit, Michigan to automobile and truck traffic. J Exposure Sci &
Environ Epidemiol. doi:10.1038/sj.jes.7500484
\228\ Su, J.G.; Jerrett, M.; de Nazelle, A.; Wolch, J. (2011)
Does exposure to air pollution in urban parks have socioeconomic,
racial, or ethnic gradients? Environ Res 111: 319-328.
\229\ Depro, B.; Timmins, C. (2008) Mobility and environmental
equity: Do housing choices determine exposure to air pollution? Duke
University Working Paper.
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People with low SES often live in neighborhoods with multiple
stressors and health risk factors, including reduced health insurance
coverage rates, higher smoking and drug use rates, limited access to
fresh food, visible neighborhood violence, and elevated rates of
obesity and some diseases such as asthma, diabetes, and ischemic heart
disease. Although questions remain, several studies find stronger
associations between air pollution and health in locations with such
chronic neighborhood stress, suggesting that populations in these areas
may be more susceptible to the effects of air
pollution.230 231 232 233
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\230\ Clougherty, J.E.; Kubzansky, L.D. (2009) A framework for
examining social stress and susceptibility to air pollution in
respiratory health. Environ Health Perspect 117: 1351-1358.
Doi:10.1289/ehp.0900612
\231\ Clougherty, J.E.; Levy, J.I.; Kubzansky, L.D.; Ryan, P.B.;
Franco Suglia, S.; Jacobson Canner, M.; Wright, R.J. (2007)
Synergistic effects of traffic-related air pollution and exposure to
violence on urban asthma etiology. Environ Health Perspect 115:
1140-1146. doi:10.1289/ehp.9863
\232\ Finkelstein, M.M.; Jerrett, M.; DeLuca, P.; Finkelstein,
N.; Verma, D.K.; Chapman, K.; Sears, M.R. (2003) Relation between
income, air pollution and mortality: A cohort study. Canadian Med
Assn J 169: 397-402.
\233\ Shankardass, K.; McConnell, R.; Jerrett, M.; Milam, J.;
Richardson, J.; Berhane, K. (2009) Parental stress increases the
effect of traffic-related air pollution on childhood asthma
incidence. Proc Natl Acad Sci 106: 12406-12411. doi:10.1073/
pnas.0812910106
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Several publications report nationwide analyses that compare the
demographic patterns of people who do or do not live near major
roadways.234 235 236 237 238 239 Three of these studies
found that people living near major roadways are more likely to be
minorities or low in SES.240 241 242 They also found that
the outcomes of their analyses varied between regions within the U.S.
However, only one such study looked at whether such conclusions were
confounded by living in a location with higher population density and
how demographics differ between locations nationwide.\243\ In general,
it found that higher density areas have higher proportions of low-
income residents and people of color. In other publications based on a
city, county, or state, the results are similar.244 245
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\234\ Rowangould, G.M. (2013) A census of the U.S. near-roadway
population: Public health and environmental justice considerations.
Transportation Research Part D; 59-67.
\235\ Tian, N.; Xue, J.; Barzyk, T.M. (2013) Evaluating
socioeconomic and racial differences in traffic-related metrics in
the United States using a GIS approach. J Exposure Sci Environ
Epidemiol 23: 215-222.
\236\ CDC (2013) Residential proximity to major highways--United
States, 2010. Morbidity and Mortality Weekly Report 62(3): 46-50.
\237\ Clark, L.P.; Millet, D.B., Marshall, J.D. (2017) Changes
in transportation-related air pollution exposures by race-ethnicity
and socioeconomic status: Outdoor nitrogen dioxide in the United
States in 2000 and 2010. Environ Health Perspect https://doi.org/10.1289/EHP959.
\238\ Mikati, I.; Benson, A.F.; Luben, T.J.; Sacks, J.D.;
Richmond-Bryant, J. (2018) Disparities in distribution of
particulate matter emission sources by race and poverty status. Am J
Pub Health https://ajph.aphapublications.org/doi/abs/10.2105/AJPH.2017.304297?journalCode=ajph.
\239\ Alotaibi, R.; Bechle, M.; Marshall, J.D.; Ramani, T.;
Zietsman, J.; Nieuwenhuijsen, M.J.; Khreis, H. (2019) Traffic
related air pollution and the burden of childhood asthma in the
continuous United States in 2000 and 2010. Environ International
127: 858-867. https://www.sciencedirect.com/science/article/pii/S0160412018325388.
\240\ Tian, N.; Xue, J.; Barzyk, T.M. (2013) Evaluating
socioeconomic and racial differences in traffic-related metrics in
the United States using a GIS approach. J Exposure Sci Environ
Epidemiol 23: 215-222.
\241\ Rowangould, G.M. (2013) A census of the U.S. near-roadway
population: Public health and environmental justice considerations.
Transportation Research Part D; 59-67.
\242\ CDC (2013) Residential proximity to major highways--United
States, 2010. Morbidity and Mortality Weekly Report 62(3): 46-50.
\243\ Rowangould, G.M. (2013) A census of the U.S. near-roadway
population: Public health and environmental justice considerations.
Transportation Research Part D; 59-67.
\244\ Pratt, G.C.; Vadali, M.L.; Kvale, D.L.; Ellickson, K.M.
(2015) Traffic, air pollution, minority, and socio-economic status:
Addressing inequities in exposure and risk. Int J Environ Res Public
Health 12: 5355-5372. https://dx.doi.org/10.3390/ijerph120505355.
\245\ Sohrabi, S.; Zietsman, J.; Khreis, H. (2020) Burden of
disease assessment of ambient air pollution and premature mortality
in urban areas: The role of socioeconomic status and transportation.
Int J Env Res Public Health doi:10.3390/ijerph17041166.
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We analyzed two national databases that allowed us to evaluate
whether homes and schools were located near a major road and whether
disparities in exposure may be occurring in these environments. The
American Housing Survey (AHS) includes descriptive statistics of over
70,000 housing units across the nation. The survey is conducted every
two years by the U.S. Census Bureau.\246\ The second database we
analyzed was the U.S. Department of Education's Common Core of Data,
which includes enrollment and location information for schools across
the U.S.\247\
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\246\ U.S. Department of Housing and Urban Development, & U.S.
Census Bureau. (n.d.). Age of other residential buildings within 300
feet. In American Housing Survey for the United States: 2009 (pp. A-
1). Retrieved from https://www.census.gov/programs-surveys/ahs/data/2009/ahs-2009-summary-tables0/h150-09.html.
\247\ https://nces.ed.gov/ccd/.
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In analyzing the 2009 AHS, we focused on whether a housing unit was
located within 300 feet, the distance provided in the AHS data, of a
``4-or-more lane highway, railroad, or airport.'' \248\ We analyzed
whether there were differences between households in such locations
compared with those in locations farther from these transportation
facilities.\249\ We included other variables, such as land use
category, region of country, and housing type. We found that homes with
a non-White householder were 22-34 percent more likely to be located
within 300 feet of these large transportation facilities than homes
with White householders. Homes with a Hispanic householder were 17-33
percent more likely to be located within 300 feet of these large
transportation facilities than homes with non-Hispanic householders.
Households near large transportation facilities were, on average, lower
in income and educational attainment and more likely to be a rental
property and located in an urban area compared with households more
distant from transportation facilities.
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\248\ This variable primarily represents roadway proximity.
According to the Central Intelligence Agency's World Factbook, in
2010, the United States had 6,506,204 km of roadways, 224,792 km of
railways, and 15,079 airports. Highways thus represent the
overwhelming majority of transportation facilities described by this
factor in the AHS.
\249\ Bailey, C. (2011) Demographic and Social Patterns in
Housing Units Near Large Highways and other Transportation Sources.
Memorandum to docket.
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In examining schools near major roadways, we examined the Common
Core of Data (CCD) from the U.S. Department of Education, which
includes information on all public elementary and secondary schools and
school districts nationwide.\250\ To determine school proximities to
major
[[Page 17454]]
roadways, we used a geographic information system (GIS) to map each
school and roadways based on the U.S. Census's TIGER roadway file.\251\
We found that students of color were overrepresented at schools within
200 meters of the largest roadways, and schools within 200 meters of
the largest roadways had higher than expected numbers of students
eligible for free or reduced-price lunches.\252\ For example, Black
students represent 22 percent of students at schools located within 200
meters of a primary road, compared to 17 percent of students in all
U.S. schools. Hispanic students represent 30 percent of students at
schools located within 200 meters of a primary road, compared to 22
percent of students in all U.S. schools.
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\250\ https://nces.ed.gov/ccd/.
\251\ Pedde, M.; Bailey, C. (2011) Identification of Schools
within 200 Meters of U.S. Primary and Secondary Roads. Memorandum to
the docket.
\252\ For this analysis we analyzed a 200-meter distance based
on the understanding that roadways generally influence air quality
within a few hundred meters from the vicinity of heavily traveled
roadways or along corridors with significant trucking traffic. See
U.S. EPA, 2014. Near Roadway Air Pollution and Health: Frequently
Asked Questions. EPA-420-F-14-044.
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Overall, there is substantial evidence that people who live or
attend school near major roadways are more likely to be of a non-White
race, Hispanic, and/or have a low SES. Although proximity to an
emissions source is an indicator of potential exposure, it is important
to note that the impacts of emissions from tailpipe sources are not
limited to communities in close proximity to these sources. For
example, the effects of potential decreases in emissions from sources
that would be affected by this proposal might also be felt many miles
away, including in communities with EJ concerns. The spatial extent of
these impacts depends on a range of interacting and complex factors
including the amount of pollutant emitted, atmospheric lifetime of the
pollutant, terrain, atmospheric chemistry and meteorology.
We also conducted an analysis of how the air quality impacts from
this proposed rule would be distributed among different populations,
specifically focusing on PM2.5 and ozone concentrations in
the contiguous U.S. This analysis assessed whether areas with the worst
projected baseline air quality in 2045 have larger numbers of people of
color living in them, and if those with the worst projected air quality
would benefit more from the proposed rule. We found that in the 2045
baseline, nearly double the number of people of color live within areas
with the worst air quality, compared to non-Hispanic Whites (NH-
Whites). We also found that the largest improvements in both ozone and
PM2.5 are estimated to occur in these areas with the worst
baseline air quality. See Section VII.H for additional information on
the demographic analysis.
In summary, we expect this proposed rule would result in reductions
of emissions that contribute to ozone, PM2.5, and other
harmful pollution. The emission reductions from this proposed rule
would result in widespread air quality improvements, including in the
areas with the worst baseline air quality, where a larger number of
people of color are projected to reside.
C. Environmental Effects Associated With Exposure to Pollutants
Impacted by This Proposal
This section discusses the environmental effects associated with
pollutants affected by this proposed rule, specifically particulate
matter, ozone, NOX and air toxics.
1. Visibility
Visibility can be defined as the degree to which the atmosphere is
transparent to visible light.\253\ Visibility impairment is caused by
light scattering and absorption by suspended particles and gases. It is
dominated by contributions from suspended particles except under
pristine conditions. Visibility is important because it has direct
significance to people's enjoyment of daily activities in all parts of
the country. Individuals value good visibility for the well-being it
provides them directly, where they live and work, and in places where
they enjoy recreational opportunities. Visibility is also highly valued
in significant natural areas, such as national parks and wilderness
areas, and special emphasis is given to protecting visibility in these
areas. For more information on visibility see the final 2019 PM
ISA.\254\
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\253\ National Research Council, (1993). Protecting Visibility
in National Parks and Wilderness Areas. National Academy of Sciences
Committee on Haze in National Parks and Wilderness Areas. National
Academy Press, Washington, DC. This book can be viewed on the
National Academy Press website at https://www.nap.edu/catalog/2097/protecting-visibility-in-national-parks-and-wilderness-areas.
\254\ U.S. EPA. Integrated Science Assessment (ISA) for
Particulate Matter (Final Report, 2019). U.S. Environmental
Protection Agency, Washington, DC, EPA/600/R-19/188, 2019.
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EPA is working to address visibility impairment. Reductions in air
pollution from implementation of various programs associated with the
Clean Air Act Amendments of 1990 provisions have resulted in
substantial improvements in visibility and will continue to do so in
the future. Because trends in haze are closely associated with trends
in particulate sulfate and nitrate due to the relationship between
their concentration and light extinction, visibility trends have
improved as emissions of SO2 and NOX have
decreased over time due to air pollution regulations such as the Acid
Rain Program.\255\
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\255\ U.S. EPA. Integrated Science Assessment (ISA) for
Particulate Matter (Final Report, 2019). U.S. Environmental
Protection Agency, Washington, DC, EPA/600/R-19/188, 2019.
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In the Clean Air Act Amendments of 1977, Congress recognized
visibility's value to society by establishing a national goal to
protect national parks and wilderness areas from visibility impairment
caused by manmade pollution.\256\ In 1999, EPA finalized the regional
haze program to protect the visibility in Mandatory Class I Federal
areas.\257\ There are 156 national parks, forests and wilderness areas
categorized as Mandatory Class I Federal areas.\258\ These areas are
defined in CAA section 162 as those national parks exceeding 6,000
acres, wilderness areas and memorial parks exceeding 5,000 acres, and
all international parks which were in existence on August 7, 1977.
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\256\ See Section 169(a) of the Clean Air Act.
\257\ 64 FR 35714, July 1, 1999.
\258\ 62 FR 38680-38681, July 18, 1997.
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EPA has also concluded that PM2.5 causes adverse effects
on visibility in other areas that are not targeted by the Regional Haze
Rule, such as urban areas, depending on PM2.5 concentrations
and other factors such as dry chemical composition and relative
humidity (i.e., an indicator of the water composition of the
particles). EPA revised the PM2.5 NAAQS in 2012, retained it
in 2020, and established a target level of protection that is expected
to be met through attainment of the existing secondary standards for
PM2.5.\259\
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\259\ On June 10, 2021, EPA announced that it will reconsider
the previous administration's decision to retain the PM NAAQS.
https://www.epa.gov/pm-pollution/national-ambient-air-quality-standards-naaqs-pm.
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2. Plant and Ecosystem Effects of Ozone
The welfare effects of ozone include effects on ecosystems, which
can be observed across a variety of scales, i.e., subcellular,
cellular, leaf, whole plant, population and ecosystem. Ozone effects
that begin at small spatial scales, such as the leaf of an individual
plant, when they occur at sufficient magnitudes (or to a sufficient
degree) can result in effects being propagated along a continuum to
higher and higher levels of biological organization. For example,
effects at the individual plant level, such as altered rates of leaf
gas exchange, growth and reproduction,
[[Page 17455]]
can, when widespread, result in broad changes in ecosystems, such as
productivity, carbon storage, water cycling, nutrient cycling, and
community composition.
Ozone can produce both acute and chronic injury in sensitive plant
species depending on the concentration level and the duration of the
exposure.\260\ In those sensitive species,\261\ effects from repeated
exposure to ozone throughout the growing season of the plant can tend
to accumulate, so that even relatively low concentrations experienced
for a longer duration have the potential to create chronic stress on
vegetation.262 263 Ozone damage to sensitive plant species
includes impaired photosynthesis and visible injury to leaves. The
impairment of photosynthesis, the process by which the plant makes
carbohydrates (its source of energy and food), can lead to reduced crop
yields, timber production, and plant productivity and growth. Impaired
photosynthesis can also lead to a reduction in root growth and
carbohydrate storage below ground, resulting in other, more subtle
plant and ecosystems impacts.\264\ These latter impacts include
increased susceptibility of plants to insect attack, disease, harsh
weather, interspecies competition and overall decreased plant vigor.
The adverse effects of ozone on areas with sensitive species could
potentially lead to species shifts and loss from the affected
ecosystems,\265\ resulting in a loss or reduction in associated
ecosystem goods and services. Additionally, visible ozone injury to
leaves can result in a loss of aesthetic value in areas of special
scenic significance like national parks and wilderness areas and
reduced use of sensitive ornamentals in landscaping.\266\ In addition
to ozone effects on vegetation, newer evidence suggests that ozone
affects interactions between plants and insects by altering chemical
signals (e.g., floral scents) that plants use to communicate to other
community members, such as attraction of pollinators.
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\260\ 73 FR 16486, March 27, 2008.
\261\ 73 FR 16491, March 27, 2008. Only a small percentage of
all the plant species growing within the U.S. (over 43,000 species
have been catalogued in the USDA PLANTS database) have been studied
with respect to ozone sensitivity.
\262\ U.S. EPA. Integrated Science Assessment (ISA) for Ozone
and Related Photochemical Oxidants (Final Report). U.S.
Environmental Protection Agency, Washington, DC, EPA/600/R-20/012,
2020.
\263\ The concentration at which ozone levels overwhelm a
plant's ability to detoxify or compensate for oxidant exposure
varies. Thus, whether a plant is classified as sensitive or tolerant
depends in part on the exposure levels being considered.
\264\ 73 FR 16492, March 27, 2008.
\265\ 73 FR 16493-16494, March 27, 2008. Ozone impacts could be
occurring in areas where plant species sensitive to ozone have not
yet been studied or identified.
\266\ 73 FR 16490-16497, March 27, 2008.
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The Ozone ISA presents more detailed information on how ozone
affects vegetation and ecosystems.267 268 The Ozone ISA
reports causal and likely causal relationships between ozone exposure
and a number of welfare effects and characterizes the weight of
evidence for different effects associated with ozone.\269\ The ISA
concludes that visible foliar injury effects on vegetation, reduced
vegetation growth, reduced plant reproduction, reduced productivity in
terrestrial ecosystems, reduced yield and quality of agricultural
crops, alteration of below-ground biogeochemical cycles, and altered
terrestrial community composition are causally associated with exposure
to ozone. It also concludes that increased tree mortality, altered
herbivore growth and reproduction, altered plant-insect signaling,
reduced carbon sequestration in terrestrial ecosystems, and alteration
of terrestrial ecosystem water cycling are likely to be causally
associated with exposure to ozone.
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\267\ U.S. EPA. Integrated Science Assessment (ISA) for Ozone
and Related Photochemical Oxidants (Final Report). U.S.
Environmental Protection Agency, Washington, DC, EPA/600/R-20/012,
2020.
\268\ U.S. EPA. Integrated Science Assessment (ISA) for Ozone
and Related Photochemical Oxidants (Final Report). U.S.
Environmental Protection Agency, Washington, DC, EPA/600/R-20/012,
2020.
\269\ The Ozone ISA evaluates the evidence associated with
different ozone related health and welfare effects, assigning one of
five ``weight of evidence'' determinations: Causal relationship,
likely to be a causal relationship, suggestive of a causal
relationship, inadequate to infer a causal relationship, and not
likely to be a causal relationship. For more information on these
levels of evidence, please refer to Table II of the ISA.
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3. Atmospheric Deposition
The Integrated Science Assessment for Oxides of Nitrogen, Oxides of
Sulfur, and Particulate Matter--Ecological Criteria documents the
ecological effects of the deposition of these criteria air
pollutants.\270\ It is clear from the body of evidence that oxides of
nitrogen, oxides of sulfur, and particulate matter contribute to total
nitrogen (N) and sulfur (S) deposition. In turn, N and S deposition
cause either nutrient enrichment or acidification depending on the
sensitivity of the landscape or the species in question. Both
enrichment and acidification are characterized by an alteration of the
biogeochemistry and the physiology of organisms, resulting in harmful
declines in biodiversity in terrestrial, freshwater, wetland, and
estuarine ecosystems in the U.S. Decreases in biodiversity mean that
some species become relatively less abundant and may be locally
extirpated. In addition to the loss of unique living species, the
decline in total biodiversity can be harmful because biodiversity is an
important determinant of the stability of ecosystems and their ability
to provide socially valuable ecosystem services.
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\270\ U.S. EPA. Integrated Science Assessment (ISA) for Oxides
of Nitrogen, Oxides of Sulfur and Particulate Matter Ecological
Criteria (Final Report). U.S. Environmental Protection Agency,
Washington, DC, EPA/600/R-20/278, 2020.
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Terrestrial, wetland, freshwater, and estuarine ecosystems in the
U.S. are affected by N enrichment/eutrophication caused by N
deposition. These effects have been consistently documented across the
U.S. for hundreds of species. In aquatic systems increased nitrogen can
alter species assemblages and cause eutrophication. In terrestrial
systems nitrogen loading can lead to loss of nitrogen-sensitive lichen
species, decreased biodiversity of grasslands, meadows and other
sensitive habitats, and increased potential for invasive species. For a
broader explanation of the topics treated here, refer to the
description in Chapter 4 of the draft RIA.
The sensitivity of terrestrial and aquatic ecosystems to
acidification from nitrogen and sulfur deposition is predominantly
governed by geology. Prolonged exposure to excess nitrogen and sulfur
deposition in sensitive areas acidifies lakes, rivers, and soils.
Increased acidity in surface waters creates inhospitable conditions for
biota and affects the abundance and biodiversity of fishes, zooplankton
and macroinvertebrates and ecosystem function. Over time, acidifying
deposition also removes essential nutrients from forest soils,
depleting the capacity of soils to neutralize future acid loadings and
negatively affecting forest sustainability. Major effects in forests
include a decline in sensitive tree species, such as red spruce (Picea
rubens) and sugar maple (Acer saccharum).
Building materials including metals, stones, cements, and paints
undergo natural weathering processes from exposure to environmental
elements (e.g., wind, moisture, temperature fluctuations, sunlight,
etc.). Pollution can worsen and accelerate these effects. Deposition of
PM is associated with both physical damage (materials damage effects)
and impaired aesthetic qualities (soiling effects). Wet and dry
deposition of PM can physically affect materials, adding to the effects
of natural weathering processes, by potentially promoting or
accelerating the corrosion of metals, by degrading paints and by
deteriorating building materials such as
[[Page 17456]]
stone, concrete and marble.\271\ The effects of PM are exacerbated by
the presence of acidic gases and can be additive or synergistic due to
the complex mixture of pollutants in the air and surface
characteristics of the material. Acidic deposition has been shown to
have an effect on materials including zinc/galvanized steel and other
metal, carbonate stone (as monuments and building facings), and surface
coatings (paints).\272\ The effects on historic buildings and outdoor
works of art are of particular concern because of the uniqueness and
irreplaceability of many of these objects. In addition to aesthetic and
functional effects on metals, stone and glass, altered energy
efficiency of photovoltaic panels by PM deposition is also becoming an
important consideration for impacts of air pollutants on materials.
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\271\ U.S. EPA. Integrated Science Assessment (ISA) for
Particulate Matter (Final Report, 2019). U.S. Environmental
Protection Agency, Washington, DC, EPA/600/R-19/188, 2019.
\272\ Irving, P.M., e.d. 1991. Acid Deposition: State of Science
and Technology, Volume III, Terrestrial, Materials, Health, and
Visibility Effects, The U.S. National Acid Precipitation Assessment
Program, Chapter 24, page 24-76.
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4. Environmental Effects of Air Toxics
Emissions from producing, transporting and combusting fuel
contribute to ambient levels of pollutants that contribute to adverse
effects on vegetation. Volatile organic compounds (VOCs), some of which
are considered air toxics, have long been suspected to play a role in
vegetation damage.\273\ In laboratory experiments, a wide range of
tolerance to VOCs has been observed.\274\ Decreases in harvested seed
pod weight have been reported for the more sensitive plants, and some
studies have reported effects on seed germination, flowering and fruit
ripening. Effects of individual VOCs or their role in conjunction with
other stressors (e.g., acidification, drought, temperature extremes)
have not been well studied. In a recent study of a mixture of VOCs
including ethanol and toluene on herbaceous plants, significant effects
on seed production, leaf water content and photosynthetic efficiency
were reported for some plant species.\275\
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\273\ U.S. EPA. (1991). Effects of organic chemicals in the
atmosphere on terrestrial plants. EPA/600/3-91/001.
\274\ Cape JN, ID Leith, J Binnie, J Content, M Donkin, M
Skewes, DN Price AR Brown, AD Sharpe. (2003). Effects of VOCs on
herbaceous plants in an open-top chamber experiment. Environ.
Pollut. 124:341-343.
\275\ Cape JN, ID Leith, J Binnie, J Content, M Donkin, M
Skewes, DN Price AR Brown, AD Sharpe. (2003). Effects of VOCs on
herbaceous plants in an open-top chamber experiment. Environ.
Pollut. 124:341-343.
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Research suggests an adverse impact of vehicle exhaust on plants,
which has in some cases been attributed to aromatic compounds and in
other cases to nitrogen oxides.276 277 278 The impacts of
VOCs on plant reproduction may have long-term implications for
biodiversity and survival of native species near major roadways. Most
of the studies of the impacts of VOCs on vegetation have focused on
short-term exposure and few studies have focused on long-term effects
of VOCs on vegetation and the potential for metabolites of these
compounds to affect herbivores or insects.
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\276\ Viskari E.-L. (2000). Epicuticular wax of Norway spruce
needles as indicator of traffic pollutant deposition. Water, Air,
and Soil Pollut. 121:327-337.
\277\ Ugrekhelidze D, F Korte, G Kvesitadze. (1997). Uptake and
transformation of benzene and toluene by plant leaves. Ecotox.
Environ. Safety 37:24-29.
\278\ Kammerbauer H, H Selinger, R Rommelt, A Ziegler-Jons, D
Knoppik, B Hock. (1987). Toxic components of motor vehicle emissions
for the spruce Picea abies. Environ. Pollut. 48:235-243.
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III. Proposed Test Procedures and Standards
In applying heavy-duty criteria pollutant emission standards, EPA
divides engines primarily into two types: Compression ignition (CI)
(primarily diesel-fueled engines) and spark-ignition (SI) (primarily
gasoline-fueled engines). The CI standards and requirements also apply
to the largest natural gas engines. Battery-electric and fuel-cell
vehicles are also subject to criteria pollutant standards and
requirements. All heavy-duty highway engines are subject to brake-
specific (g/hp-hr) exhaust emission standards for four criteria
pollutants: Oxides of nitrogen (NOX), particulate matter
(PM), hydrocarbons (HC), and carbon monoxide (CO).\279\ In this section
we describe two regulatory options for new emissions standards:
Proposed Option 1 and proposed Option 2 and updates we are proposing to
the test procedures that apply for these pollutants. Unless explicitly
stated otherwise, the proposed provisions in this section and Section
IV would apply to proposed Options 1 and 2, as well as the full range
of options in between them.\280\
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\279\ Reference to hydrocarbon (HC) standards includes
nonmethane hydrocarbon (NMHC), nonmethane-nonethane hydrocarbon
(NMNEHC) and nonmethane hydrocarbon equivalent (NMHCE). See 40 CFR
86.007-11.
\280\ As detailed throughout Sections III and IV, we provide
proposed regulatory text for the proposed Option 1. We expect that
the proposed Option 2 regulatory text would be the same as text for
the proposed Option 1 except for the number of steps and numeric
values of the criteria pollutant standards and lengths of useful
life and warranty periods.
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A. Overview
In the following section, we provide an overview of our proposal to
migrate and update our criteria pollutant regulations for model year
2027 and later heavy-duty highway engines, our proposed Options 1 and 2
standards and test procedures, and our analysis demonstrating the
feasibility of the proposed standards. The sections that follow provide
more detail on each of these topics. Section III.B and Section III.D
include the proposed changes to our laboratory-based standards and test
procedures for heavy-duty compression-ignition and spark-ignition
engines, respectively. Section III.C introduces our proposed off-cycle
standards and test procedures that extend beyond the laboratory to on-
the-road, real-world conditions. Section III.E describes our proposal
for new refueling standards for certain heavy-duty spark-ignition
engines. Each of these sections include descriptions of the current
standards and test procedures and our proposed updates, including our
feasibility demonstrations and the data we relied on to support our
proposals.
1. Migration and Clarifications of Regulatory Text
As noted in Section I of this preamble, we are proposing to migrate
our criteria pollutant regulations for model year 2027 and later heavy-
duty highway engines from their current location in 40 CFR part 86,
subpart A, to 40 CFR part 1036.\281\ Consistent with this migration,
the proposed compliance provisions discussed in this section refer to
the proposed regulations in their new location in part 1036. In
general, this migration is not intended to change the compliance
program previously specified in part 86, except as specifically
proposed in this rulemaking. See our memorandum to the docket for a
detailed description of the proposed migration.\282\ The proposal
includes updating cross references to 40 CFR parts 86 and 1036 in
several places to properly cite the new rulemaking provisions in this
rule.
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\281\ As noted in the following sections, we are proposing some
updates to 40 CFR parts 1037, 1065, and 1068 to apply to other
sectors in addition to heavy-duty highway engines.
\282\ Stout, Alan; Brakora, Jessica. Memorandum to docket EPA-
HQ-OAR-2019-0055. ``Technical Issues Related to Migrating Heavy-Duty
Highway Engine Certification Requirements from 40 CFR part 86,
subpart A, to 40 CFR part 1036''. October 1, 2021.
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i. Compression- and Spark-Ignition Engines Regulatory Text
For many years, the regulations of 40 CFR part 86 have referred to
``diesel
[[Page 17457]]
heavy-duty engines'' and ``Otto-cycle heavy-duty engines''; however, as
we migrate the heavy-duty provisions of 40 CFR part 86, subpart A, to
40 CFR part 1036 in this proposal, we refer to these engines as
``compression-ignition'' (CI) and ``spark-ignition'' (SI),
respectively, which are more comprehensive terms and consistent with
existing language in 40 CFR part 1037 for heavy-duty motor vehicle
regulations. In this section, and throughout the preamble, reference to
diesel and Otto-cycle engines is generally limited to discussions
relating to current test procedures and specific terminology used in 40
CFR part 86. We are also proposing to update the terminology for the
primary intended service classes in 40 CFR 1036.140 to replace Heavy
heavy-duty engine with Heavy HDE, Medium heavy-duty engine with Medium
HDE, Light heavy-duty engine with Light HDE, and Spark-ignition heavy-
duty engine with Spark-ignition HDE.\283\ Our proposal includes
revisions throughout 40 CFR parts 1036 and 1037 to reflect this updated
terminology.
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\283\ This proposed terminology for engines is also consistent
with the ``HDV'' terminology used for vehicle classifications in 40
CFR 1037.140.
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ii. Heavy-Duty Hybrid Regulatory Text
Similar to our updates to more comprehensive and consistent
terminology for CI and SI engines, as part of this proposal we are also
updating and clarifying regulatory language for hybrid engines and
hybrid powertrains. We propose to update the definition of ``engine
configuration'' in 40 CFR 1036.801 to clarify that an engine
configuration would include hybrid components if it is certified as a
hybrid engine or hybrid powertrain. We are proposing first to clarify
in 40 CFR 1036.101(b) that regulatory references in part 1036 to
engines generally apply to hybrid engines and hybrid powertrains. We
are also proposing to clarify in 40 CFR 1036.101(b) that manufacturers
may optionally test the hybrid engine and powertrain together, rather
than testing the engine alone; this option would allow manufacturers to
demonstrate emission performance of the hybrid technology that are not
apparent when testing the engine alone.
To certify a hybrid engine or hybrid powertrain to criteria
pollutant standards, we propose that manufacturers would declare a
primary intended service class of the engine configuration using the
proposed updated 40 CFR 1036.140. The current provisions of 40 CFR
1036.140 distinguish classes based on engine characteristics and
characteristics of the vehicles for which manufacturers intend to
design and market their engines. Under this proposal, manufacturers
certifying hybrid engines and hybrid powertrains would use good
engineering judgment to identify the class that best describes their
engine configuration.\284\ Once a primary intended service class is
declared, the engine configuration would be subject to all the criteria
pollutant emission standards and related compliance provisions for that
class.
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\284\ For example, an engine configuration that includes an SI
engine and hybrid powertrain intended for a Class 4 vehicle would
certify to the proposed Spark-ignition HDE provisions.
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We propose to update 40 CFR 1036.230(c) to include hybrid
powertrains and are proposing that engine configurations certified as
hybrid engine or hybrid powertrain may not be included in an engine
family with conventional engines, consistent with the current
provisions. We note that this provision would result in more engine
families for manufacturers certifying hybrids. We request comment on
our proposed clarification in 40 CFR 1036.101(b) that manufacturers may
optionally test the hybrid engine and powertrain together, rather than
testing the engine alone. Specifically, we are interested in
stakeholder input on whether EPA should require all hybrid engines and
powertrains to be certified together, rather than making it optional.
We are interested in commenters' views on the impact of additional
engine/powertrain families if we were to require powertrain testing for
all hybrid engine and powertrain engine configurations, including a
manufacturers' ability to conduct certification testing and any
recommended steps EPA should take to address such effects. We are also
interested in commenters' views on whether the powertrain test always
provides test results that are more representative of hybrid emission
performance in the real world, or if for some hybrid systems the engine
test procedure provides equally or more representative results. For
instance, we solicit comment on whether for some hybrids, such as mild-
hybrids, the powertrain test should continue to be an option, even if
we were to require that all other hybrids must use the powertrain test.
We are also interested in stakeholder input on potential
alternative approaches, such as if EPA were to add new, separate
service classes for hybrid engines and powertrains in the final rule.
Distinct service classes for hybrid engines and powertrains could allow
EPA to consider separate emission standards, useful life, and/or test
procedures for hybrids based on unique performance attributes; however,
it could also add burden to EPA and manufacturers by creating
additional categories to track and maintain. We request that commenters
suggesting separate primary intended service classes for hybrid engines
and powertrains include data, if possible, to support an analysis of
appropriate corresponding emission standards, useful life periods, and
other compliance requirements.
iii. Heavy-Duty Electric Vehicles Regulatory Text
Similar to our updates to more comprehensive and consistent
terminology, as part of this proposal we are also updating and
consolidating regulatory language for battery-electric vehicles and
fuel cell electric vehicles (BEVs and FCEVs). For BEVs and FCEVs, we
are proposing to consolidate and update our regulations as part of a
migration of heavy-duty vehicle regulations from 40 CFR part 86 to 40
CFR part 1037. In the GHG Phase 1 rulemaking, EPA revised the heavy-
duty vehicle and engine regulations to make them consistent with our
regulatory approach to electric vehicles (EVs) under the light-duty
vehicle program. Specifically, we applied standards for all regulated
criteria pollutants and GHGs to all heavy-duty vehicle types, including
EVs.\285\ Starting in MY 2016, criteria pollutant standards and
requirements applicable to heavy-duty vehicles at or below 14,000
pounds GVWR in 40 CFR part 86, subpart S, applied to heavy-duty EVs
above 14,000 pounds GVWR through the use of good engineering judgment
(see current 40 CFR 86.016-1(d)(4)). Under the current 40 CFR 86.016-
1(d)(4), heavy-duty vehicles powered solely by electricity are deemed
to have zero emissions of regulated pollutants; this provision also
provides that heavy-duty EVs may not generate NOX or PM
emission credits. Additionally, part 1037 applies to heavy-duty EVs
above 14,000 pounds GVWR (see current 40 CFR 1037.1).
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\285\ 76 FR 57106, September 15, 2011.
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In this rulemaking, we are proposing to consolidate certification
requirements for BEVs and FCEVs over 14,000 pounds GVWR in 40 CFR part
1037 such that manufacturers of BEVs and FCEVs over 14,000 pounds GVWR
would certify to meeting the emission standards and requirements of
part 1037, as provided
[[Page 17458]]
in the current 40 CFR 1037.1.\286\ In the proposed 40 CFR 1037.102(b),
we clarify that BEVs and FCEVs are subject to criteria pollutant
standards as follows: Prior to MY 2027, the emission standards under
the current 40 CFR 86.007-11 would apply, while the emission standards
under the proposed 40 CFR 1036.104 would apply starting in MY 2027. As
specified in the proposed 40 CFR 1037.205(q), starting in MY 2027, BEV
and FCEV manufacturers could choose to attest that vehicles comply with
the standards of 40 CFR 1037.102 instead of submitting test data.\287\
As discussed in Section IV.I, we are proposing in 40 CFR 1037.616 that,
starting in MY 2024, manufacturers may choose to generate
NOX emission credits from BEVs and FCEVs if the vehicle
meets durability requirements described in proposed 40 CFR
1037.102(b)(3).\288\ Manufacturers choosing to generate NOX
emission credits under proposed 40 CFR 1037.616 may attest to meeting
durability requirements while also submitting test results required for
calculating NOX emission credits and quantifying initial
battery or fuel cell performance.289 290 We are proposing to
continue to not to allow heavy-duty EVs to generate PM emission credits
since we are proposing not to allow any manufacturer to generate PM
emission credits for use in MY 2027 and later under the proposed
averaging, banking, and trading program presented in Section IV.G.
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\286\ Manufacturers of battery-electric and fuel cell electric
vehicles at or below 14,000 pounds GVWR would continue complying
with the standards and requirements in CFR 40 part 86, subpart S,
instead of the requirements in 40 CFR 1037.
\287\ Prior to MY 2027, BEVs or FCEVs that are not used to
generate NOX emission credits would continue to be deemed
to have zero tailpipe emissions of criteria pollutants, as specified
in current 40 CFR 86.016-1(d)(4). See Section IV.I and the proposed
40 CFR 1037.205(q)(2) for information relevant to manufacturers
choosing to generate NOX emission credits from BEVs and
FCEVs starting in MY 2024.
\288\ Our proposal for how manufacturers could generate
NOX emissions credits from BEVs and FCEVs would be
available under any of the regulatory options that we are
considering for revised NOX standards (see Section IV.I
for details and requests for comments on this topic).
\289\ As provided in the current 40 CFR 1037.150(f), no
CO2-related emission testing is required for electric
vehicles and manufacturers would continue to use good engineering
judgment to apply other requirements of 40 CFR 1037.
\290\ See the proposed 40 CFR 1037.205(q) for information
required in a certification application for BEVs or FCEVs; Section
III.B.2.v.c includes additional discussion on proposed test
procedures for BEVs and FCEVs, with details included in 40 CFR
1037.552 or 40 CFR 1037.554 for BEVs or FCEVs, respectively.
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2. Proposed Numeric Standards and Test Procedures for Compression-
Ignition and Spark-Ignition Engines
EPA is proposing new NOX, PM, HC, and CO emission
standards for heavy-duty engines that will be certified under 40 CFR
part 1036.291 292 As noted in the introduction to this
preamble, the highway heavy-duty vehicle market is largely segmented in
that a majority of the lightest weight class vehicles are powered by
gasoline-fueled spark-ignition engines and most of the heaviest weight
class vehicles are powered by diesel-fueled compression-ignition
engines. There is significant overlap in the engines installed in Class
4-6 applications.\293\ Considering the interchangeable nature of these
middle range vehicles, we have designed our proposed program options so
that, regardless of what the market chooses (e.g., gasoline- or diesel-
fueled engines), similar emission reductions would be realized over
their expected operational lives. We believe it is appropriate to
propose standards that are numerically fuel neutral yet account for the
fundamental differences between CI and SI engines.\294\ We believe this
proposed approach would result in roughly equivalent implementation
burdens for manufacturers. As described in this section, the proposed
Options 1 and 2 NOX and PM standards are based on test data
from our CI engine feasibility demonstration program. We also find that
they are feasible for SI engines based on currently available
technologies and we are adopting them for SI engines to maintain fuel
neutral standards. The proposed Options 1 and 2 HC and CO standards are
based on HD SI engine emission performance. We also find that they are
feasible for CI engines based on currently available technologies and
we are adopting them for CI engines to maintain fuel neutral standards.
We have not relied on the use of HEV, BEV, or FCEV technologies in the
development of our proposed Options 1 and 2 or the Alternative
standards; however, as discussed in Section IV, we are proposing to
allow these technologies to generate NOX emission credits as
a flexibility for manufacturers to spread out their investment and
prioritize technology adoption to the applications that make the most
sense for their businesses during their transition to meeting the
proposed more stringent standards (see Sections IV.G, IV.H, and, IV.I
for details on our proposed approach to NOX emission
credits). We do not expect that current market penetration of BEVs
(0.06 percent in MY 2019) or projected penetration rate in the MY 2027
timeframe (1.5 percent) would meaningfully impact our analysis for
developing the numeric level of the proposed Options 1 and 2 standards;
\295\ however, as noted in III.B.5, we are requesting comment on
whether to include HEV, BEV, and/or FCEV technologies in our
feasibility analysis for the final rule and may re-evaluate our
approach, especially if we receive information showing higher BEV/FCEV
market penetration in the MY 2027 or later timeframe.\296\
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\291\ See proposed 40 CFR 1036.104.
\292\ We are proposing to migrate the current alternate
standards available for engines used in certain specialty vehicles
from 40 CFR 86.007-11 and 86.008-10 into 40 CFR 1036.605 without
modification, and are requesting comment on alternative options to
our proposal. See Section XII.B of this preamble for a discussion of
these standards and further details regarding our request for
comment.
\293\ The heavy-duty highway engines installed in vehicles with
a GVWR between 8,501 and 14,000 pounds (Class 2b and 3) that are not
chassis-certified, are subject to standards defined in 40 CFR
86.007-11 and 40 CFR 86.008-10. For CI engines this is only small
fraction of the Class 2b and 3 vehicles. For SI engines all Class 2b
and 3 gasoline-fueled vehicles are chassis-certified and would not
be affected by the proposals in this rulemaking.
\294\ Current emission controls for heavy-duty engines largely
target the emissions produced by the engine-specific combustion
process. The combustion process of diesel-fueled CI engines
inherently produces elevated NOX and PM that are
controlled by selective catalytic reduction (SCR) and diesel
particulate filter (DPF) technologies, while gasoline-fueled SI
engines are more likely to produce higher levels of HC and CO that
are controlled by three-way catalyst (TWC) technology. See Chapter 2
of the draft RIA for additional background on these emission control
technologies.
\295\ As discussed in IV.I, we are proposing that BEVs and FCEVs
can generate NOX credits that reflect the zero tailpipe
emission performance of these technologies; however, the value of
the NOX emission credits for BEVs and FCEVs relative to
the difference in the proposed versus current NOX
emission standards results in larger numbers of BEVs or FCEVs being
needed to offset the projected improvement in NOX
emission control from CI or SI engines relative to the number of
BEVs or FCEVs needed to offset the projected improvement in
CO2 emission control. This difference in the magnitude of
potential impact from BEVs or FCEVs on NOX versus
CO2 emission standards is further amplified by the
advanced technology emission credit multipliers included the HD GHG
Phase 2 program, which we are choosing not to propose for
NOX emission credits. In addition to this, we are
proposing an FEL for cap for NOX emissions that would
require all engines to certify below the current NOX
emission standard.
\296\ See Preamble XI for more discussion on BEV/FCEV market
projections and our proposal to account for them in revised HD GHG
Phase 2 standards.
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Engine manufacturers historically have demonstrated compliance with
EPA emission standards by measuring emissions while the engine is
operating over precisely defined duty cycles in an emissions testing
laboratory. The primary advantage of this approach is that it provides
very repeatable emission
[[Page 17459]]
measurements. In other words, the results should be the same no matter
when or where the test is performed, as long as the specified test
procedures are used. We continue to consider pre-production laboratory
engine testing (and durability demonstrations) as the cornerstone of
ensuring in-use emission standards compliance. However, tying each
emission standard to a specific, defined test cycle leaves open the
possibility of emission controls being designed more to the limited
conditions of the test procedures than to the full range of in-use
operation. Since 2004, we have applied additional off-cycle standards
for diesel engines that allow higher emission levels but are not
limited to a specific duty cycle, and instead measure emissions over
real-world, non-prescribed driving routes that cover a range of in-use
operation.\297\ Our proposal includes new and updated heavy-duty engine
test procedures and standards, both for duty cycle standards to be
tested in an emissions testing laboratory and for off-cycle standards
that can be tested on the road in real-world conditions, as described
in the following sections.
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\297\ As discussed in Section IV.K, EPA regulations provide for
testing engines at various stages in the life of an engine; duty
cycle or off-cycle procedures may be used pre- or post-production to
verify that the engine meets applicable duty cycle or off-cycle
emission standards throughout useful life.
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3. Implementation of Proposed Program
As discussed in this section, we have evaluated the proposed
standards in terms of technological feasibility, lead time, stability,
cost, energy, and safety, consistent with the requirements in CAA
section 202(a)(3). We are proposing standards based on our CI and SI
engine feasibility demonstration programs, with Option 1 standards in
two steps for MY 2027 and MY 2031 and Option 2 standards in one step
starting in MY 2027. Our evaluation of available data shows that the
standards and useful life periods in both steps of proposed Option 1
are feasible and would result in the greatest emission reductions
achievable for the model years to which they are proposed to apply,
pursuant to CAA section 202(a)(3), giving appropriate consideration to
cost, lead time, and other factors. Our analysis further shows that the
standards and useful life periods in proposed Option 2 are feasible in
the 2027 model year, but would result in lower levels of emission
reductions compared to proposed Option 1. As explained further in this
section and Chapter 3 of the draft RIA, we expect that additional data
from EPA's ongoing work to demonstrate the performance of emission
control technologies, as well as information received in public
comments, will allow us to refine our assessments and consideration of
the feasibility of the combination of the standards and useful life
periods, particularly for the largest CI engines (HHDEs), in proposed
Options 1 and 2, after consideration of lead time, costs, and other
factors. Therefore, we are co-proposing Options 1 and 2 standards and
useful life periods, and the range of options in between them, as the
options that may potentially be appropriate to finalize pursuant to CAA
section 202(a)(3) once EPA has considered that additional data and
other information.
We are proposing MY 2027 as the first implementation year for both
options to align with the final step of the HD GHG Phase 2 standards,
which would provide at least four years of lead time from a final
rulemaking in 2022. As discussed in Section I and detailed in this
section, the four-year lead time for the proposed criteria pollutant
standards allows manufacturers to develop and apply the emission
control technologies needed to meet the proposed standards, and to
ensure those technologies will be durable for the proposed longer
useful life periods; four years of lead time is also consistent with
the CAA requirements.
In the event that manufacturers start production of some engine
families sooner than four years from our final rule, we are proposing
an option to split the 2027 model year.\298\ Specifically, we are
proposing that a MY 2027 engine family that starts production within
four years of the final rule could comply with the proposed MY 2027
standards for all engines produced for that engine family in MY2027 or
could split the engine family by production date in MY 2027 such that
engines in the family produced prior to four years after the final rule
would continue to be subject to the existing standards.\299\ This
proposed option to split the first model year provides assurance that
all manufacturers, regardless of when they start production of their
engine families, will have four years of lead time to the proposed
first implementation step in MY 2027.
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\298\ We are proposing an option to split the 2027 model year
for new MY 2027 criteria pollutant standards under any regulatory
option with such standards in MY 2027 that EPA may adopt for the
final rule.
\299\ See 40 CFR 86.007-11.
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For Option 1, the phased implementation would also provide four
years of stability before increasing stringency again in MY 2031.
Through comments received on our ANPR, we have heard from manufacturers
that given the challenge of implementing the third step of the HD GHG
rules in MY 2027, they believe it would take closer to four years to
adequately fine-tune and validate their products for a second step of
more stringent criteria pollutant control that also extends useful
life.\300\ In response to this concern, and the general request by
suppliers and environmental stakeholders for a nationally aligned
criteria pollutant program, we are proposing MY 2031 for the final step
of the proposed Option 1 standards to provide four additional years for
manufacturers to design and build engines that will meet the proposed
second step of the Option 1 standards and associated compliance
provisions.\301\ A MY 2031 final step would also align with the
Omnibus.\302\ We request comment on the general approach of a two-step
versus one-step program, and the advantages or disadvantages of the
proposed Option 1 two-step approach that EPA should consider in
developing the final rule. For instance, we seek commenters' views on
whether the Agency should adopt a first step of standards but defer any
second step of standards to a planned future rulemaking on heavy-duty
GHG emissions instead of adopting a second step of standards in this
rulemaking.\303\ We also request comment on whether there are
additional factors that we should consider when setting standards out
to the MY 2031 timeframe.
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\300\ See comments from Volvo. Docket ID: EPA-HQ-OAR-2019-0055-
0463.
\301\ See comments from MECA, MEMA and Union of Concerned
Scientists. Docket ID: EPA-HQ-OAR-2019-0055-0463.
\302\ California Air Resources Board. Heavy-Duty Omnibus
Regulation. Available online: https://ww2.arb.ca.gov/rulemaking/2020/hdomnibuslownox.
\303\ As noted in the Executive Summary and discussed in
Sections XI and XIII, this proposal is consistent with E.O. 14037,
which also directs EPA to consider undertaking a separate rulemaking
to establish new GHG emission standards for heavy-duty engines and
vehicles to begin as soon as MY 2030.
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As explained in Section III.B.3, we have evaluated and considered
the costs of these technologies in our assessment of the proposed
Options 1 and 2 standards. The proposed Options 1 and 2 standards are
achievable without increasing the overall fuel consumption and
CO2 emissions of the engine for each of the duty cycles
(FTP, SET, and LLC) and the fuel mapping test procedures defined in 40
CFR 1036.535 and 1036.540, as discussed in the Chapter 3 of the draft
RIA.\304\ Finally,
[[Page 17460]]
the proposed Options 1 and 2 standards would have no negative impact on
safety, based on the existing use of these technologies in light-duty
vehicles and heavy-duty engines on the road today.
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\304\ The proposed ORVR requirements discussed in Section
III.E.2 would reduce fuel consumed from gasoline fuel engines, but
these fuel savings would not be measured on the duty cycles since
the test procedures for these tests measure tailpipe emissions and
do not measure emissions from refueling. We describe our estimate of
the fuel savings in Chapter 7.2.2 of the draft RIA.
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B. Summary of Proposed Compression-Ignition Exhaust Emission Standards
and Proposed Duty Cycle Test Procedures
1. Current Duty Cycle Test Procedures and Standards
Current criteria pollutant standards must be met by compression-
ignition engines over both the Federal Test Procedure (FTP) \305\ and
the Supplemental Emission Test (SET) duty cycles. The FTP duty cycles,
which date back to the 1970s, are composites of a cold-start and a hot-
start transient duty cycle designed to represent urban driving. There
are separate duty cycles for both SI and CI engines. The cold-start
emissions are weighted by one-seventh and the hot-start emissions are
weighted by six-sevenths.\306\ The SET is a more recent duty cycle for
diesel engines that is a continuous cycle with ramped transitions
between the thirteen steady-state modes.\307\ The SET does not include
engine starting and is intended to represent fully warmed-up operating
modes not emphasized in the FTP, such as more sustained high speeds and
loads.
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\305\ EPA specifies different FTP duty cycles for compression-
ignition and spark-ignition engines.
\306\ See 40 CFR 86.007-11 and 40 CFR 86.008-10.
\307\ See 40 CFR 86.1362.
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Emission standards for criteria pollutants are currently set to the
same numeric value for FTP and SET test cycles. Manufacturers of
compression-ignition engines have the option to participate in our
averaging, banking, and trading (ABT) program for NOX and PM
as discussed in Section IV.G.\308\ These pollutants are subject to
family emission limit (FEL) caps of 0.50 g/hp-hr for NOX and
0.02 g/hp-hr for PM.\309\
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\308\ See 40 CFR 86.007-15.
\309\ See 40 CFR 86.007-11.
Table III-1--Current Diesel-Cycle Engine Standards Over the FTP and SET
Duty Cycles
------------------------------------------------------------------------
NOX \a\ (g/hp-
hr) PM \b\ (g/hp-hr) HC (g/hp-hr) CO (g/hp-hr)
------------------------------------------------------------------------
0.20 0.01 0.14 15.5
------------------------------------------------------------------------
\a\ Engine families participating in the ABT program are subject to a
FEL cap of 0.50 g/hp-hr for NOX.
\b\ Engine families participating in the ABT program are subject to a
FEL cap of 0.02 g/hp-hr for PM.
EPA developed powertrain and hybrid powertrain test procedures for
the HD GHG Phase 2 Heavy-Duty Greenhouse Gas rulemaking (81 FR 73478,
October 25, 2016) with updates in the HD Technical Amendments rule (86
FR 34321, June 29, 2021).\310\ The powertrain and hybrid powertrain
tests allow manufacturers to directly measure the effectiveness of the
engine, the transmission, the axle and the integration of these
components as an input to the Greenhouse gas Emission Model (GEM) for
compliance with the greenhouse gas standards. As part of the technical
amendments, EPA allowed the powertrain test procedure to be used beyond
the current GEM drive cycles to include the FTP and SET engine-based
test cycles and to facilitate hybrid powertrain testing (40 CFR
1036.505 and 1036.510 and 40 CFR 1037.550).
---------------------------------------------------------------------------
\310\ See 40 CFR 1037.550.
---------------------------------------------------------------------------
These heavy-duty diesel-cycle engine standards are applicable for a
useful life period based on the primary intended service class of the
engine.\311\ For certification, manufacturers must demonstrate that
their engines will meet these standards throughout the useful life by
performing a durability test and applying a deterioration factor (DF)
to their certification value.\312\
---------------------------------------------------------------------------
\311\ 40 CFR 86.004-2.
\312\ See 40 CFR 86.004-26(c) and (d) and 86.004-28(c) and (d).
---------------------------------------------------------------------------
Additionally, manufacturers must adjust emission rates for engines
with exhaust aftertreatment to account for infrequent regeneration
events accordingly.\313\ To account for variability in these
measurements, as well as production variability, manufacturers
typically add margin between the DF and infrequent regeneration
adjustment factor (IRAF) adjusted test result, and the family emission
limit (FEL). A summary of the margins manufacturers have included for
MY 2019 and newer engines is summarized in Chapter 3.1.2 of the draft
RIA.
---------------------------------------------------------------------------
\313\ See 40 CFR 1036.501(d).
---------------------------------------------------------------------------
2. Proposed Test Procedures and Standards
EPA is proposing new NOX, PM, HC, and CO emission
standards for heavy-duty compression-ignition engines that will be
certified under 40 CFR part 1036.314 315 We are proposing
updates to emission standards for our existing laboratory test cycles
(i.e., FTP and SET) and proposing NOX, PM, HC and CO
emission standards based on a new low-load test cycle (LLC) as
described below.\316\ The proposed standards for NOX, PM,
and HC are in units of milligrams/horsepower-hour instead of grams/
horsepower-hour because using units of milligrams better reflects the
precision of the new standards, rather than adding multiple zeros after
the decimal place. Making this change would require updates to how
manufacturers report data to the EPA in the certification application,
but it does not require changes to the test procedures that define how
to determine emission values. We describe compression-ignition engine
technology packages that demonstrate the feasibility of achieving these
proposed Options 1 and 2 standards in Section III.B.3.ii and provide
additional details in Chapters 2 and 3 of the draft RIA for this
rulemaking.
---------------------------------------------------------------------------
\314\ See proposed 40 CFR 1036.104.
\315\ See proposed 40 CFR 1036.605 and Section XII.B of this
preamble for a discussion of our proposal for engines installed in
specialty vehicles.
\316\ See proposed 40 CFR 1036.104.
---------------------------------------------------------------------------
As part of this rulemaking, we are proposing two options to
increase the useful life for each engine class as described in Section
IV.A. The proposed Options 1 and 2 emission standards outlined in this
section would apply for the longer useful life periods and
manufacturers would be responsible for demonstrating that their engines
will meet these standards as part of the proposed revisions to
durability requirements described in Section IV.F. In Section IV.G, we
discuss our proposed updates to the ABT program to account for our
proposal of three laboratory cycles (FTP, SET and LLC) with unique
standards.
As discussed in Section III.B.2, the proposal includes two sets of
standards: Proposed Option 1 and proposed Option
[[Page 17461]]
2. As described in Section III.B.3.ii, we believe the technology
packages evaluated for this proposal can achieve our proposed Options 1
and 2 duty-cycle standards. For Option 1, we are proposing the
standards in two steps in MY 2027 and MY 2031, because the proposed
Option 1 program includes not only numerical updates to existing
standards but also other new and revised standards and compliance
provisions such as a new duty-cycle procedure and standards, revised
off-cycle procedures and standards, longer useful life periods, and
other proposed requirements that, when considered collectively, merit a
phased approach to lead time. As discussed in Section I.G and in
Section III.B.4, we also present an alternative set of standards
(Alternative) that we also considered. The Alternative is more
stringent than either the proposed Option 1 MY 2031 standards or
proposed Option 2 because the Alternative has shorter lead time, lower
numeric NOX emission standards and longer useful life
periods. We note that we currently are unable to conclude that the
Alternative is feasible in the MY 2027 timeframe over the useful life
periods in this Alternative in light of deterioration in the emission
control technologies that we have evaluated to date, and we expect that
we would need additional supporting data or other information in order
to determine that the Alternative is feasible in the MY 2027 timeframe
to consider adopting it in the final rule.
The proposed options for NOX standards were derived to
consider the range of options that may potentially be appropriate to
adopt to achieve the maximum feasible emissions reductions from heavy-
duty diesel engines considering lead time, stability, cost, energy and
safety. To accomplish this, we evaluated what operation made up the
greatest part of the inventory as discussed in Section VI.B and what
technologies could be used to reduce emissions in these areas. As
discussed in Section I, we project that emissions from operation at low
power, medium-to-high power, and mileages beyond the current regulatory
useful life of the engine would account for the majority of heavy-duty
highway emissions in 2045. To achieve reductions in these three areas
we identified options for cycle-specific standards to ensure that the
maximum achievable reductions are seen across the operating range of
the engine. As described in Section IV, we are proposing to increase
both the regulatory useful life and the emission-related warranty
periods to ensure these proposed standards are met for a greater
portion of the engine's operational life.
To achieve the goal of reducing emissions across the operating
range of the engine, we are proposing two options for standards for
three duty cycles (FTP, SET and LLC). In proposing these standards, we
assessed the performance of the best available aftertreatment systems,
which are more efficient at reducing NOX emissions at the
higher exhaust temperatures that occur at high engine power, than they
are at reducing NOX emissions at low exhaust temperatures
that occur at low engine power. To achieve the maximum NOX
reductions from the engine at maximum power, the aftertreatment system
was designed to ensure that the downstream selective catalytic
reduction (SCR) catalyst was properly sized, diesel exhaust fluid (DEF)
was fully mixed with the exhaust gas ahead of the SCR catalyst and the
diesel oxidation catalyst (DOC) was designed to provide a molar ratio
of NO to NO2 of near one. To reduce emissions under low
power operation and under cold-start conditions, we selected standards
for proposed Option 1, for the LLC and the FTP that would achieve an 80
to 90 percent, or more, reduction in emissions under these operating
conditions as compared to current standards. The proposed Options 1 and
2 standards are achievable by utilizing cylinder deactivation (CDA),
dual-SCR aftertreatment configuration and heated diesel exhaust fluid
(DEF) dosing. To reduce emissions under medium to high power, we
selected standards for proposed Option 1, for the SET that would
achieve a greater than 80 percent reduction in emissions under these
operating conditions. The proposed Options 1 and 2 SET standards are
achievable by utilizing improvements to the SCR formulation, SCR
catalyst sizing, and improved mixing of DEF with the exhaust. Further
information about these technologies can be found in Chapters 1 and 3
of the draft RIA.
For the proposed Options 1 and 2 PM standards, they were set at a
level to maintain the current emissions performance of diesel engines.
For the proposed Options 1 and 2 standards for HC and CO, they were
generally set at a level that is achievable by spark-ignition engines.
Each of these standards are discussed in more detail in the following
sections.
In proposed Option 1 for MY 2031 and later Heavy HDE, we are
proposing NOX standards at an intermediate useful life (IUL)
of 435,000 miles as discussed later in Section III.B.2. We believe that
the proposed Option 1 useful life for these engines of 800,000 miles
justifies the need for standards at IUL. It could be many years after
the engines are on the road before EPA could verify that the engines
meet the standards out to useful life if there is no IUL standard. As
discussed further in Section III.B.3.ii.a, IUL standards ensure that
the emissions from the engine are as low as feasible for the entire
useful life and provides an intermediate check on emission performance
deterioration over the UL.
As discussed in Section III.B.3, we have assessed the feasibility
of the proposed Options 1 and 2 standards for compression-ignition
engines by testing a Heavy HDE equipped with cylinder CDA technology
and dual-SCR aftertreatment configuration with heated DEF dosing. The
demonstration work consisted of two phases. The first phase of the
demonstration was led by CARB and is referred to as CARB Stage 3. In
this demonstration the aftertreatment was chemically- and
hydrothermally-aged to the equivalent of 435,000 miles. During this
aging the emissions performance of the engine was assessed after the
aftertreatment was degreened, at the equivalent of 145,000 miles,
290,000 miles and 435,000 miles. The second phase of the demonstration
was led by EPA and is referred to as the EPA Stage 3 engine. In this
phase, improvements were made to the aftertreatment by replacing the
zone-coated catalyzed soot filter with a separate DOC and diesel
particulate filter (DPF) that were chemically- and hydrothermally-aged
to the equivalent of 800,000 miles and improving the mixing of the DEF
with exhaust prior to the downstream SCR catalyst. The EPA Stage 3
engine was tested at an age equivalent to 435,000 and 600,000 miles.
The EPA Stage 3 engine will be tested at an age equivalent of 800,000
miles. Additionally, we plan to test a second aftertreatment system
referred to as ``Team A'' which is also a dual-SCR aftertreatment
configuration with heated DEF dosing, but has greater SCR catalyst
volume and a different catalyst washcoat formulation.
i. FTP
We are proposing new emission standards for testing over the FTP
duty-cycle as shown in Table III-2.\317\ These brake-specific FTP
standards would apply across the primary intended service classes over
the useful life periods shown in Table III-3. These Options 1 and 2
standards have been shown to be feasible for compression-ignition
engines based on testing of the
[[Page 17462]]
CARB Stage 3 and EPA Stage 3 engine with a chemically- and
hydrothermally-aged aftertreatment system.\318\ At the time of this
proposal, the catalyst was aged to an equivalent of 800,000 miles, but
the test data at the equivalent of 800,000 miles was not yet available.
EPA will continue to assess the feasibility of the proposed standards
as additional demonstration data becomes available during the course of
this rulemaking. For example, the EPA Stage 3 engine, and EPA's Team A
demonstration engine will be aged to and tested at the equivalent of
800,000 miles.\319\ A summary of the data used for EPA's feasibility
analysis can be found in Section III.B.3. To provide for additional
margin, in our technology cost analysis we increased the SCR catalyst
volume from what was used on the EPA and CARB Stage 3 engine. We are
proposing to continue an averaging, banking, and trading (ABT) program
for NOX credits as a flexibility for manufacturers. Our
proposal includes targeted revisions to the current ABT program,
including new provisions to clarify how FELs apply for additional duty
cycles, lower FEL caps for NOX and restrictions for using
NOX emission credits (see Section IV.G for details on the
ABT program).
---------------------------------------------------------------------------
\317\ See 40 CFR 1036.510 for FTP duty-cycle test procedure.
\318\ See Section III.B.2 for a description of the engine.
\319\ Data will be added to the public docket once it becomes
available.
Table III-2--Proposed Compression-Ignition Engine Standards Over the FTP Duty Cycle
--------------------------------------------------------------------------------------------------------------------------------------------------------
NOX \a\
Model year Primary intended service class (mg/hp- PM (mg/hp- HC (mg/hp- CO (g/hp-
hr) hr) hr) hr)
--------------------------------------------------------------------------------------------------------------------------------------------------------
Proposed Option 1.................... 2027-2030........................... All HD Engines................. 35 5 60 6.0
2031 and later...................... Light HDE and Medium HDE....... 20 5 40 6.0
2031 and later...................... Heavy HDE through IUL.......... 20 5 40 6.0
2031 and later...................... Heavy HDE from IUL to FUL...... 40 5 40 6.0
Proposed Option 2.................... 2027 and later...................... All HD Engines................. 50 5 40 6.0
--------------------------------------------------------------------------------------------------------------------------------------------------------
\a\ Engine families participating in the ABT program would be subject to a NOX FEL cap, discussed in Section IV.G.3.
Table III-3--Proposed Useful Life Periods for Heavy-Duty Compression-Ignition Primary Intended Service Classes
----------------------------------------------------------------------------------------------------------------
Current Proposed Option 1 Proposed Option 2
-----------------------------------------------------------------------------------------------
Primary intended MY 2027-2030 MY 2031+
service class -----------------------------------------------------------------------------------------------
Miles Years Miles Years Miles Years Miles Years
----------------------------------------------------------------------------------------------------------------
Light HDE \a\... 110,000 10 190,000 12 270,000 15 250,000 10
Medium HDE...... 185,000 10 270,000 11 350,000 12 325,000 10
Heavy HDE \b\... 435,000 10 600,000 11 800,000 \c\ 12 650,000 10
----------------------------------------------------------------------------------------------------------------
\a\ Current useful life period for Light HDE for GHG emission standards is 15 years or 150,000 miles. See 40 CFR
1036.108(d).
\b\ Proposed Option 1 includes an hours-based useful life for Heavy HDE of 32,000 operating hours for model year
2027 through 2030, and 40,000 operating hours for model year 2031 and later.
\c\ For MY 2031 and later Heavy HDE under proposed Option 1, we are proposing intermediate useful life periods
of 435,000 miles, 10 years, or 22,000 hours, whichever comes first. See Section III for a discussion of the
Option 1 standards we propose to apply for the intermediate and full useful life periods.
The proposed Options 1 and 2, 5 mg/hp-hr (0.005 g/hp-hr) FTP
standard for PM is intended to ensure that there is not an increase in
PM emissions from future engines. As summarized in Section
III.B.3.ii.b, manufacturers are submitting certification data to the
agency for current production engines well below the proposed PM
standard over the FTP duty cycle. Lowering the standard to 5 mg/hp-hr
would ensure that future engines will maintain the low level of PM
emissions of the current engines. Taking into account measurement
variability of the PM measurement test procedure in the proposed PM
standards, we believe that PM emissions from current diesel engines are
at the lowest feasible level for MY 2027 and later engines. We request
comment on whether 5 mg/hp-hr provides enough margin for particular
engine designs. For example, would 6 or 7 mg/hp-hr be a more
appropriate standard to maintain current PM emissions levels while
providing enough margin to account for the measurement variability of
the PM measurement test procedure.
We are proposing two options HC and CO standards based on the
feasibility demonstration for SI engines. As summarized in Section
III.B.3.ii.b, manufacturers are submitting data to the agency that show
emissions performance for current production CI engines is well below
the current and proposed standards. Keeping standards at the same value
for all fuels is consistent with the agency's approach to previous
criteria pollutant standards. See Section III.C for more information on
how the numeric values of these two options for proposed HC and CO
standards were determined.
In the ANPR, we requested comment on changing the weighting factors
for the FTP cycle for heavy-duty engines. The current FTP weighting of
cold-start and hot-start emissions was promulgated in 1980 (45 FR 4136,
January 21, 1980). It reflects the overall ratio of cold and hot
operation for heavy-duty engines generally and does not distinguish by
engine size or intended use. Specifically, we asked if FTP weighting
factors should vary by engine class and any challenges manufacturers
may encounter to implement changes to the weighting factors. We did not
receive any comments to change the weighting and received comments from
Roush and MECA that the current weighting factors are appropriate.
After considering these comments, we are not proposing any changes to
the weighting factors.
[[Page 17463]]
ii. SET
We are proposing new emissions standards for the SET test procedure
as shown in Table III-4 over the same useful life periods shown in
Table III-3. Consistent with our current standards, we are proposing
the same numeric values for the standards over the FTP and SET duty
cycles, and the brake-specific SET standards apply across engine
classes (primary intended service class). As with the FTP cycle, the
Options 1 and 2 standards have been shown to be feasible for
compression-ignition engines based on testing of the CARB Stage 3 and
EPA Stage 3 engines with a chemically- and hydrothermally-aged
aftertreatment system. At the time of this proposal, the catalyst was
aged to an equivalent of 800,000 miles, but the test data at the
equivalent of 800,000 miles was not yet available. EPA will continue to
assess the feasibility of the proposed standards as additional data
becomes available. To provide additional margin for meeting the SET
standards, we have accounted for additional SCR catalyst volume in our
cost analysis. A summary of the data used for EPA's feasibility
analysis can be found in Section III.B.3.
Table III-4--Proposed Compression-Ignition Engine Standards Over the SET Duty Cycle
--------------------------------------------------------------------------------------------------------------------------------------------------------
NOX (mg/
Model year Primary intended service class hp-hr) PM (mg/hp- HC (mg/hp- CO (g/hp-
hr) hr) hr)
--------------------------------------------------------------------------------------------------------------------------------------------------------
Proposed Option 1.................... 2027-2030........................... All HD Engines................. 35 5 60 6.0
2031 and later...................... Light HDE and Medium HDE....... 20 5 40 6.0
2031 and later...................... Heavy HDE through IUL.......... 20 5 40 6.0
2031 and later...................... Heavy HDE from IUL to FUL...... 40 5 40 6.0
Proposed Option 2.................... 2027 and later...................... All HD Engines................. 50 5 40 6.0
--------------------------------------------------------------------------------------------------------------------------------------------------------
As with the proposed PM standards for the FTP (see Section
III.B.2.i), the proposed Options 1 and 2 P.M. standards for SET is
intended to ensure that there is not an increase in PM emissions from
future engines. We request comment on whether 5 mg/hp-hr provides
enough margin for particular engine designs. For example, would 6 or 7
mg/hp-hr be a more appropriate standard to maintain current PM
emissions levels while providing enough margin to account for the
measurement variability of the PM measurement test procedure. As with
the options for proposed HC and CO standards for the FTP (see Section
III.B.2.i), we are proposing two options for standards for HC and CO
based on the feasibility demonstration for SI engines (see Section
III.C).
We have also observed an industry trend toward engine down-
speeding--that is, designing engines to do more of their work at lower
engine speeds where frictional losses are lower. To better reflect this
trend in our duty cycle testing, in the HD GHG Phase 2 final rule, we
promulgated new SET weighting factors for measuring CO2
emissions (81 FR 73550, October 25, 2016). Since we believe these new
weighting factors better reflect in-use operation of current and future
heavy-duty engines, we are proposing to apply these new weighting
factors to criteria pollutant measurement, as show in Table III-5, for
NOX and other criteria pollutants as well. To assess the
impact of the new test cycle on criteria pollutant emissions, we
analyzed data from the EPA Stage 3 engine that was tested on both
versions of the SET. The data summarized in Section III.B.3.ii.a show
that the NOX emissions from the EPA Stage 3 engine at an
equivalent of 435,000 miles are slightly lower using the proposed SET
weighting factors in 40 CFR 1036.505 versus the current SET procedure
in 40 CFR 86.1362. The lower emissions using the proposed SET cycle
weighting factors are reflected in the stringency of the proposed
Options 1 and 2 SET standards.
Table III-5 Proposed Weighting Factors for the SET
------------------------------------------------------------------------
Weighting
Speed/% load factor
(%)
------------------------------------------------------------------------
Idle......................................................... 12
A, 100....................................................... 9
B, 50........................................................ 10
B, 75........................................................ 10
A, 50........................................................ 12
A, 75........................................................ 12
A, 25........................................................ 12
B, 100....................................................... 9
B, 25........................................................ 9
C, 100....................................................... 2
C, 25........................................................ 1
C, 75........................................................ 1
C, 50........................................................ 1
----------
Total.................................................... 100
Idle Speed................................................... 12
Total A Speed............................................ 45
Total B Speed............................................ 38
Total C Speed............................................ 5
------------------------------------------------------------------------
iii. LLC
EPA is proposing the addition of a low-load test cycle and standard
that would require CI engine manufacturers to demonstrate that the
emission control system maintains functionality during low-load
operation where the catalyst temperatures have historically been found
to be below their operational temperature (see Chapter 2.2.2 of the
draft RIA). We believe the addition of a low-load cycle would
complement the expanded operational coverage of our proposed off-cycle
testing requirements (see Section III.C).
During ``Stage 2'' of their Low NOX Demonstration
program, SwRI and NREL developed several candidate cycles with average
power and duration characteristics intended to test current diesel
engine emission controls under three low-load operating conditions:
Transition from high- to low-load, sustained low-load, and transition
from low- to high-load.\320\ In September 2019, CARB selected the 92-
minute ``LLC Candidate #7'' as the low load cycle they adopted for
their Low NOX Demonstration program and subsequent Omnibus
regulation.321 322
---------------------------------------------------------------------------
\320\ California Air Resources Board. ``Heavy-Duty Low
NOX Program Public Workshop: Low Load Cycle
Development''. Sacramento, CA. January 23, 2019. Available online:
https://ww3.arb.ca.gov/msprog/hdlownox/files/workgroup_20190123/02-llc_ws01232019-1.pdf.
\321\ California Air Resources Board. Heavy-Duty Omnibus
Regulation. Available online: https://ww2.arb.ca.gov/rulemaking/2020/hdomnibuslownox.
\322\ California Air Resources Board. ``Heavy-Duty Low
NOX Program: Low Load Cycle'' Public Workshop. Diamond
Bar, CA. September 26, 2019. Available online: https://ww3.arb.ca.gov/msprog/hdlownox/files/workgroup_20190926/staff/03_llc.pdf.
---------------------------------------------------------------------------
We are proposing to adopt CARB's Omnibus LLC as a new test cycle,
the LLC. This cycle is described in Chapter 2 of the draft RIA for this
rulemaking and test procedures are specified in the proposed 40 CFR
1036.512. The proposed LLC includes applying the accessory loads
defined in the HD GHG Phase 2 rule. These accessory loads are 1.5, 2.5
and 3.5 kW for Light HDE,
[[Page 17464]]
Medium HDE, and Heavy HDE engines, respectively. To allow vehicle level
technologies to be recognized on this cycle we are proposing the
powertrain test procedure to include the LLC. More information on the
powertrain test procedure can be found in Section III.A.2.v. For the
determination of IRAF for the LLC, we are proposing the test procedures
defined in 40 CFR 1036.522, which is the same test procedure that is
used for the FTP and SET. We believe that the IRAF test procedures that
apply to the FTP and SET are appropriate for the LLC, but we request
comment on whether to modify how the regeneration frequency value in 40
CFR 1065.680 is determined, to account for the fact that a regeneration
frequency value is needed for three duty cycles and not just two.
Our proposed Options 1 and 2 emission standards for this proposed
LLC are presented in Table III-6. The brake-specific LLC standards
would apply across engine classes. As with the FTP cycle, the data from
the EPA Stage 3 demonstration engine with an aged aftertreatment system
shows that these proposed Options 1 and 2 standards are feasible with
available margins between the data and the proposed standards. In fact,
the margin between the proposed Option 1 MY 2031 standards and the
Stage 3 engine data is the largest on the LLC, suggesting that a lower
numeric NOX standard would be feasible at 435,000 and
600,000 miles than included in the proposed Option 1 IUL NOX
standard. The summary of this data can be found in Section III.B.3.
We request comment on the addition of a low-load test cycle and
standard, as well as the proposed accessory loads, or other engine
operation a low-load cycle should encompass, if finalized.
Table III-6--Proposed Compression-Ignition Engine Standards Over the LLC Duty Cycle
--------------------------------------------------------------------------------------------------------------------------------------------------------
Primary intended service NOX (mg/hp- PM (mg/hp- HC (mg/hp- CO (g/hp-
Model year class hr) hr) hr) hr)
--------------------------------------------------------------------------------------------------------------------------------------------------------
Proposed Option 1................. 2027-2030......................... All HD Engines.............. 90 5 140 6.0
2031 and later.................... Light HDE and Medium HDE.... 50 5 60 6.0
2031 and later.................... Heavy HDE through IUL....... 50 5 60 6.0
2031 and later.................... Heavy HDE from IUL to FUL... 100 5 60 6.0
Proposed Option 2................. 2027 and later.................... All HD Engines.............. 100 5 60 6.0
--------------------------------------------------------------------------------------------------------------------------------------------------------
The proposed LLC standards for PM are based on the effectiveness of
the diesel particulate filter (DPF) to reduce PM emissions across the
operating range of the engine, including under low loads. We request
comment on whether 5 mg/hp-hr provides enough margin for particular
engine designs. For example, would 6 or 7 mg/hp-hr be a more
appropriate standard for the LLC to maintain current PM emissions
levels while providing enough margin to account for the measurement
variability of the PM measurement test procedure. Since we are not
proposing standards on the LLC for SI engines, the data from the CARB
and EPA Stage 3 engine discussed in Section III.B.3 were used to assess
the feasibility of the proposed CO and HC standards. For both proposed
Option 1 and Option 2 standards, we are proposing the same numeric
standards for CO on the LLC as we have respectively proposed in Option
1 and Option 2 for the FTP and SET cycles. This is because the
demonstration data of the EPA Stage 3 engine shows that CO emissions on
the LLC are in similar to CO emissions from the FTP and SET. For the
proposed Options 1 and 2 for HC standards on the LLC, we are proposing
standards that are different than the standards of the FTP and SET
cycles, to reflect the performance of the EPA Stage 3 engine on the
LLC. The data discussed in Section III.B.3 of the preamble shows that
the proposed Options 1 and 2 standards are feasible for both current
and future new engines.
iv. Idle
CARB currently has an idle test procedure and accompanying standard
of 30 g/h of NOX for diesel engines to be ``Clean Idle
Certified''.\323\ In the Omnibus rule the CARB lowered the
NOX standard to 10 g/h for MY 2024 to MY 2026 engines and 5
g/h for MY 2027 and beyond. In the ANPR, we requested comment on the
need or appropriateness of setting a federal idle standard for diesel
engines. We received comments supporting action by EPA to adopt
California's Clean Idle NOX standard as a voluntary emission
standard for federal certification.\324\ For proposed Option 1 we are
proposing an optional idle standard in 40 CFR 1036.104(b) and a new
test procedure in 40 CFR 1036.514, based on CARB's test procedure,\325\
to allow compression-ignition engine manufacturers to voluntarily
choose to certify (i.e., it would be optional for a manufacturer to
include the idle standard in an EPA certification but once included the
idle standard would become mandatory and full compliance would be
required) to an idle NOX standard of 30.0 g/hr for MY 2023,
10.0 g/hr for MY 2024 to MY 2026 and 5.0 g/hr for MY 2027 and beyond.
As part of this optional idle standard, we are proposing to require
that the brake-specific HC, CO, and PM emissions during the Clean Idle
test may not exceed measured emission rates from the idle segments of
the FTP or the idle mode in the SET, in addition to meeting the
applicable idle NOX standard.\326\ For proposed Option 2 we
are proposing an idle NOX standard of 10.0 g/hr for MY 2027
and beyond. We request comment on whether EPA should make the idle
standards mandatory instead of voluntary for MY 2027 and beyond, as
well as whether EPA should set clean idle standards for HC, CO, and PM
emissions (in g/hr) rather than capping the idle emissions for those
pollutants based on the measured emission levels during the idle
segments of the FTP or the idle mode in the SET. We request comment on
the need for EPA to define a label that would be put on the vehicles
that are certified to the optional idle standard.
---------------------------------------------------------------------------
\323\ 13 CCR 1956.8 (a)(6)(C)--Optional NOX idling
emission standard.
\324\ See comments from CARB, Volvo, and Union of Concerned
Scientists, and Eaton. Docket ID: EPA-HQ-OAR-2019-0055-0463.
\325\ 86.1360-2007.B.4, California Exhaust Emission Standards
and Test Procedures for 2004 and Subsequent Model Heavy-Duty Diesel
Engines and Vehicles, April 18, 2019.
\326\ See 40 CFR 1036.104(b).
---------------------------------------------------------------------------
v. Powertrain
EPA recently finalized a separate rulemaking that included an
option for manufacturers to certify a hybrid powertrain to the FTP and
SET greenhouse gas engine standards by using a powertrain test
procedure (86 FR 34321, June 29, 2021).\327\ In this
[[Page 17465]]
rulemaking, we similarly propose to allow manufacturers to certify
hybrid powertrains, BEVs, and FCEVs to criteria pollutant emissions
standards by using the powertrain test procedure. In this section we
describe how manufacturers could apply the powertrain test procedure to
certify hybrid powertrains, and, separately, BEVs or FCEVs.
---------------------------------------------------------------------------
\327\ The powertrain test procedure was established in the GHG
Phase 1 rulemaking but the recent rulemaking included adjustments to
apply the test procedure to the engine test cycles.
---------------------------------------------------------------------------
a. Development of Powertrain Test Procedures
Powertrain testing allows manufacturers to demonstrate emission
benefits that cannot be captured by testing an engine alone on a
dynamometer. For hybrid engines and powertrains, powertrain testing
captures when the engine operates less or at lower power levels due to
the use of the hybrid powertrain function; for BEVs and FCEVs
powertrain testing allows the collection of data on work produced,
energy used and other parameters that would normally be collected for
an engine during a dynamometer test. However, powertrain testing
requires the translation of an engine test procedure to a powertrain
test procedure. Chapter 2 of the draft RIA describes how we translated
the FTP, proposed SET for criteria pollutants, and proposed LLC engine
test cycles to the proposed powertrain test cycles.\328\ The two
primary goals of this process were to make sure that the powertrain
version of each test cycle was equivalent to each respective engine
test cycle in terms of positive power demand versus time and that the
powertrain test cycle had appropriate levels of negative power demand.
To achieve this goal, over 40 engine torque curves were used to create
the powertrain test cycles. We request comment on ways to further
improve the proposed powertrain test procedures, including approaches
to apply the proposed procedures to powertrains that include a
transmission as part of the certified configuration to make the idle
accessory load more representative.
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\328\ As discussed in Section III.B.1, as part of the technical
amendments rulemaking, EPA allowed the powertrain test procedure to
be used for GHG emission standards on the FTP and SET engine-based
test cycles. In this rulemaking we are proposing to allow the
powertrain test procedure to be used for criteria emission standards
on these test cycles and the proposed LLC. As discussed in Section
2.ii, we are proposing new weighting factors for the engine-based
SET procedure for criteria pollutant emissions, which would be
reflected in the SET powertrain test cycle.
---------------------------------------------------------------------------
b. Testing Hybrid Engines and Hybrid Powertrains
As noted in the introduction of this Section III, we are proposing
to clarify in 40 CFR 1036.101 that manufacturers may optionally test
the hybrid engine and hybrid powertrain to demonstrate compliance. We
propose that the powertrain test procedures specified in 40 CFR
1036.505 and 1036.510, which were previously developed for
demonstrating compliance with GHG emission standards on the SET and FTP
test cycles, are applicable for demonstrating compliance with criteria
pollutant standards on the SET and FTP test cycles. In addition, for
GHG emission standards we are proposing updates to 40 CFR 1036.505 and
1036.510 to further clarify how to carry out the test procedure for
plug-in hybrids. We have done additional work for this rulemaking to
translate the proposed LLC to a powertrain test procedure, and we are
proposing that manufacturers could similarly certify hybrid engines and
hybrid powertrains to criteria pollutant emission standards on the
proposed LLC using the proposed test procedures defined in 40 CFR
1036.512.
We thus propose to allow manufacturers to use the powertrain test
procedures to certify hybrid engine and powertrain configurations to
all MY 2027 and later criteria pollutant engine standards. We also
propose to allow manufacturers to begin using powertrain test
procedures to certify hybrid configurations to criteria pollutant
standards in MY 2023. Manufacturers could choose to use either the SET
duty-cycle in 40 CFR 86.1362 or the proposed SET in 40 CFR 1036.505 in
model years prior to 2027.329 330
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\329\ We proposing to allow either the SET duty-cycle in 40 CFR
86.1362 or 40 CFR 1036.505 because the duty cycles are similar and
as shown in Chapter 3.1.2 of the Draft RIA the criteria pollutant
emissions level of current production engines is similar between the
two cycles.
\330\ Prior to MY 2027, only manufacturers choosing to
participate in the Early Adoption Incentive Program would need to
conduct LLC powertrain testing (see Section IV.H for details on the
Early Adoption Incentive Program).
---------------------------------------------------------------------------
We are proposing to allow these procedures starting in MY 2023 for
plug-in hybrids and, to maintain consistency with the requirements for
LD plug-in hybrids, we are proposing that the applicable criteria
pollutant standards must be met under the worst case condition, which
is achieved by testing and evaluating emission under both charge
depleting and charge sustaining operation. This is to ensure that under
all drive cycles the powertrain meets the criteria pollutant standards
and is not based on an assumed amount of zero emissions range. We are
proposing changes to the test procedures defined in 40 CFR 1036.505 and
1036.510 to clarify how to weight together the charge depleting and
charge sustaining greenhouse gas emissions for determining the
greenhouse gas emissions of plug-in hybrids for the FTP and SET duty
cycles. This weighting would be done using an application specific
utility factor curve that is approved by EPA. We are also proposing to
not apply the cold and hot weighting factors for the determination of
the FTP composite emission result for greenhouse gas pollutants because
the charge depleting and sustaining test procedures proposed in 40 CFR
1036.510 include both cold and hot start emissions by running repeat
FTP cycles back-to-back. By running back-to-back FTPs, the proposed
test procedure captures both cold and hot emissions and their relative
contribution to daily greenhouse gas emissions per unit work, removing
the need for weighting the cold and hot emissions. We request comment
on our proposed approach to the FTP duty cycle for plug-in hybrids and
the proposed approach to the determination of the FTP composite
emissions result, including whether EPA should instead include cold and
hot weighting factors for the latter. If you comment that EPA should
include the cold and hot weighting factors, we request that you also
include an example of how these calculations would be carried out with
such an approach (how the calculations would include both the weighting
of charge sustaining and charge depleting emissions in conjunction with
the weighting of the cold and hot emissions results).
We propose to limit this test procedure to hybrid powertrains to
avoid having two different testing pathways for non-hybrid engines for
the same standards. On the other hand, there may be other technologies
where the emissions performance is not reflected on the engine test
procedures, so we request comment on whether this test procedure should
be available to other powertrains, and if so how to define those
powertrains.
Finally, for all pollutants, we request comment on if we should
remove 40 CFR 1037.551 or limit the use of it to only selective
enforcement audits (SEA). 40 CFR 1037.551 was added as part of the
Heavy-Duty Phase 2 GHG rulemaking to provide flexibility for an SEA or
a confirmatory test, by allowing just the engine of the powertrain to
be tested. Allowing just the engine to be tested over the engine speed
and torque cycle that was recorded during the powertrain test enables
the testing to be conducted in more widely available engine dynamometer
test cells, but this
[[Page 17466]]
flexibility could increase the variability of the test results. If you
submit comment in support of removing or limiting the use of 40 CFR
1037.551 to just SEA, we request that you include data supporting your
comment.
c. Testing Battery-Electric and Fuel Cell Electric Vehicles
As noted in the introduction to this Section III, and detailed in
Section IV.I, we are proposing to recognize the zero tailpipe emission
benefits of BEV and FCEV technologies by allowing manufacturers to
generate NOX emission credits with these technologies.\331\
We are further proposing that manufacturers who choose to generate
NOX emission credits from BEVs or FCEVs would be required to
conduct testing to measure work produced over a defined duty-cycle
test, and either useable battery energy (UBE) for BEVs or fuel cell
voltage (FCV) for FCEVs (see Section IV.I for details).
---------------------------------------------------------------------------
\331\ See Section IV.I, proposed 40 CFR 1037.616, and proposed
40 CFR 1036.741 for details on the proposed NOX emission
credits for BEVs and FCEVs. Briefly, manufacturers would generate
vehicle emissions credits, which would then be fungible between
vehicle and engine certification programs, such that NOX
credits generated through the vehicle program could be applied to
the proposed engine ABT program described in Section IV.G and
specified in proposed 40 CFR 1036.705.
---------------------------------------------------------------------------
To conduct the testing necessary for generating NOX
emission credits from BEVs or FCEVs, we are proposing that
manufacturers would use the powertrain test procedures for the FTP,
proposed SET and proposed LLC. Specifically, for BEVs, manufacturers
would run a series of powertrain FTP, SET and LLC tests over a defined
sequence referred to as a ``Multicycle Test'' (MCT), which is specified
in proposed 40 CFR 1037.552. For FCEVs, manufacturers would operate the
powertrain over an FTP, SET, and LLC and determine the average fuel
cell voltage (FCV) by taking the average of the FCV when the fuel cell
current is between 55 percent and 65 percent of rated fuel cell
current, as specified in proposed 40 CFR 1037.554.\332\
---------------------------------------------------------------------------
\332\ The MCT for BEVs (specified in 40 CFR 1037.552) and FCEVs
(specified in 40 CFR 1037.554) use the same foundational powertrain
test procedures for the FTP, SET, and LLC test cycles; however, the
MCT for BEVs includes additional iterations of the test cycles that
are needed to deplete the battery and measure UBE, while the MCT for
FCEVs includes the measurement of FCV, rather than UBE.
---------------------------------------------------------------------------
The MCT for BEVs consists of a fixed number of dynamic drive cycles
combined with constant-speed driving phases. The heavy-duty transient
cycle (HDTC) described in current 40 CFR 1036.510(a)(4), LLC described
in proposed 40 CFR 1036.512, and SET described in proposed 40 CFR
1036.505 are used to determine the energy consumption associated with
specific and established driving patterns. These dynamic drive cycles
make up a combined 57.92 miles of driving distance. The constant speed
cycles (CSC), which are located in the middle and the end of the test,
are intended to: Reduce test duration by depleting the battery more
rapidly than the established certification drive schedules; improve the
robustness of the energy determination by minimizing the impact of
drive style variation; and prevent inconsistent triggering of end-of-
test criteria that can occur at high power-demand points when a BEV is
following a dynamic drive schedule at low states-of-charge.
The CSC middle phase is located after the initial run through two
HDTCs, one LLC, and one SET. This CSC depletes the battery and allows
determination of the vehicle's performance on the HDTC, LLC, and SET
for both high and low states of charge. The distance traveled during
the CSC middle phase that is determined by this procedure ensures that
the second run through two HDTCs, one LLC, and one SET is conducted at
a substantially lower state of charge. The target distance traveled
over the CSC end phase is 20 percent or less of the total driven
distance for the combined initial and second runs through the HDTC,
LLC, or SET cycles.
The MCT for FCEVs consists of running a powertrain on the FTP, LLC,
and SET to determine the FCV when the fuel cell current (FCC) is
between 55 percent and 65 percent of rated FCC. Work is also measured
during the second HDTC in the FTP and used in the determination of the
FCEV conversion factor (CF) value for credit generation in proposed 40
CFR 1037.616.
We request comment on our proposed approach to powertrain testing
for BEVs and FCEVs, and specifically whether any modifications of the
FTP, SET and LLC powertrain test cycles would be needed for BEVs and
FCEVs. We further request comment on whether the MCT, as defined in
proposed 40 CFR 1037.552, would require modifications to accurately
measure work produced over the FTP cycle or the measure of UBE. We
request comment on whether the procedure in proposed 40 CFR 1037.554 is
appropriate for determining FCV. Finally, we request comment on if
current 40 CFR 1036.527 should be used to determine rated FCC.
vi. Closed Crankcase
During combustion, gases can leak past the piston rings sealing the
cylinder and into the crankcase. These gases are called blowby gases
and generally include unburned fuel and other combustion products.
Blowby gases that escape from the crankcase are considered crankcase
emissions (see 40 CFR 86.402-78). Current regulations restrict the
discharge of crankcase emissions directly into the ambient air. Blowby
gases from gasoline engine crankcases have been controlled for many
years by sealing the crankcase and routing the gases into the intake
air through a positive crankcase ventilation (PCV) valve. However, in
the past there have been concerns about applying a similar technology
for diesel engines. For example, high PM emissions venting into the
intake system could foul turbocharger compressors. As a result of this
concern, diesel-fueled and other compression-ignition engines equipped
with turbochargers (or other equipment) were not required to have
sealed crankcases (see 40 CFR 86.007-11(c)). For these engines,
manufacturers are allowed to vent the crankcase emissions to ambient
air as long as they are measured and added to the exhaust emissions
during all emission testing to ensure compliance with the emission
standards.
Because all new highway heavy-duty diesel engines on the market
today are equipped with turbochargers, they are not required to have
closed crankcases under the current regulations. Manufacturer
compliance data indicate approximately one-third of current highway
heavy-duty diesel engines have closed crankcases, indicating that some
heavy-duty engine manufacturers have developed systems for controlling
crankcase emissions that do not negatively impact the turbocharger. EPA
is proposing provisions in 40 CFR 1036.115(a) to require a closed
crankcase ventilation system for all highway compression-ignition
engines to prevent crankcase emissions from being emitted directly to
the atmosphere starting for MY 2027 engines.\333\ These emissions could
be routed upstream of the aftertreatment system or back into the intake
system. Unlike many other standards, this standard is a design standard
rather than a performance standard.
---------------------------------------------------------------------------
\333\ We are proposing to move the current crankcase emissions
provisions to a new paragraph (u) in the interim provisions of 40
CFR 1036.150, which would apply through model year 2026.
---------------------------------------------------------------------------
Our reasons for proposing a requirement for closed crankcases are
twofold. While the exception in the current regulations for certain
compression-ignition engines requires manufacturers to quantify their
engines'
[[Page 17467]]
crankcase emissions during certification, they report non-methane
hydrocarbons in lieu of total hydrocarbons. As a result, methane
emissions from the crankcase are not quantified. Methane emissions from
diesel-fueled engines are generally low; however, they are a concern
for compression-ignition-certified natural gas-fueled heavy-duty
engines because the blowby gases from these engines have a higher
potential to include methane emissions. EPA proposed to require that
all natural gas-fueled engines have closed crankcases in the Heavy-Duty
Phase 2 GHG rulemaking, but opted to wait to finalize any updates to
regulations in a future rulemaking, where we could then propose to
apply these requirements to natural gas-fueled engines and to the
diesel fueled engines that many of the natural gas-fueled engines are
based off of (81 FR 73571, October 25, 2016).
In addition to our concern of unquantified methane emissions, we
believe another benefit to closed crankcases would be better in-use
durability. We know that the performance of piston seals reduces as the
engine ages, which would allow more blowby gases and could increase
crankcase emissions. While crankcase emissions are included in the
durability tests that estimate an engine's deterioration, those tests
were not designed to capture the deterioration of the crankcase. These
unquantified age impacts continue throughout the operational life of
the engine. Closing crankcases could be a means to ensure those
emissions are addressed long-term to the same extent as other exhaust
emissions.
Chapter 1.1.4 of the draft RIA describes EPA's recent test program
to evaluate the emissions from open crankcase systems on two modern
heavy-duty diesel engines. Results suggest THC and CO emitted from the
crankcase can be a notable fraction of overall tailpipe emissions. By
closing the crankcase, those emissions would be rerouted to the engine
or aftertreatment system to ensure emission control.
3. Feasibility of the Diesel (Compression-Ignition) Engine Standards
i. Summary of Technologies Considered
Our proposed Options 1 and 2 standards for compression-ignition
engines are based on the performance of technology packages described
in Chapters 1 and 3 of the draft RIA for this rulemaking. Specifically,
we are evaluating the performance of next-generation catalyst
formulations in a dual SCR catalyst configuration with a smaller SCR
catalyst as the first substrate in the aftertreatment system for
improved low-temperature performance, and a larger SCR catalyst
downstream of the diesel particulate filter to improve NOX
conversion efficiency during high power operation and to allow for
passive regeneration of the particulate filter.\334\ Additionally, the
technology package includes CDA that reduces the number of active
cylinders, resulting in increased exhaust temperatures for improved
catalyst performance under light-load conditions and can be used to
reduce fuel consumption and CO2 emissions. The technology
package also includes the use of a heated DEF injector for the upfront
SCR catalyst; the heated DEF injector allows DEF injection at
temperatures as low as approximately 140 [deg]C. The heated DEF
injector also improves the mixing of DEF and exhaust gas within a
shorter distance than with unheated DEF injectors, which enables the
aftertreatment system to be packaged in a smaller space. Finally, the
technology package includes hardware needed to close the crankcase of
diesel engines.
---------------------------------------------------------------------------
\334\ As described in Chapter 3 of the draft RIA, we are
evaluating 3 different aftertreatment systems that contain different
catalyst formulation.
---------------------------------------------------------------------------
ii. Summary of Feasibility Analysis
a. Projected Technology Package Effectiveness and Cost
Based upon preliminary data from EPA's diesel demonstration
research and the CARB Heavy-duty Low NOX Stage 3 Research
Program (see Chapter 3.1.1.1 and Chapter 3.1.3.1 of the draft RIA),
Heavy HDE NOX reductions of 90 percent from current
NOX standards are technologically feasible when using CDA or
other valvetrain-related air control strategies in combination with
dual SCR systems. EPA has continued to evaluate aftertreatment system
durability via accelerated aging of advanced emissions control systems
as part of EPA's diesel engine demonstration program that is described
in Chapter 3 of the draft RIA. In assessing the feasibility of our
proposed standards, we have taken into consideration the proposed level
of the standards, the additional emissions from infrequent
regenerations, the proposed longer useful life, and lead time for
manufacturers.
Manufacturers are required to design engines that meet the duty
cycle and off-cycle standards throughout their useful life. In
recognition that emissions performance will degrade over time,
manufacturers design their engines to perform significantly better than
the standards when first sold to ensure that the emissions are below
the standard throughout useful life even as the emissions controls
deteriorate. As discussed below and in Chapter 3 of the draft RIA,
manufacturer margins can range from less than 25 percent to 100 percent
of the FEL. For Option 1, for Heavy HDEs that have the longest proposed
useful life, we are proposing intermediate useful life standards that
ensure that engines do not degrade in performance down to the duty
cycle and off-cycle standards too quickly and allow for an intermediate
check on emissions performance deterioration over the useful life.
To assess the feasibility of the proposed Option 1 MY 2031
standards for heavy HDE at the IUL of 435,000 miles, the data from the
EPA Stage 3 engine was used. As discussed in Section III.B.2 the EPA
Stage 3 engine includes improvements beyond the CARB Stage 3 engine,
namely replacing the zone-coated catalyzed soot filter with a separate
DOC and DPF and improving the mixing of the DEF with exhaust for the
downstream SCR. These improvements lowered the emissions on the FTP,
SET and LLC below what was measured with the CARB Stage 3 engine. The
emissions for the EPA Stage 3 engine on the FTP, SET and LLC aged to an
equivalent of 435,000 and 600,000 miles are shown in Table III-7 and
Table III-8. To assess the feasibility of the proposed Option 1
NOX standards for MY 2027 and MY 2031 for Heavy HDE at the
respective proposed Option 1 useful life periods, the data from the EPA
Stage 3 engine was used. The data from the EPA Stage 3 engine was used
because it included emission performance with the aftertreatment at the
equivalent age of 435,000 and 600,000 miles. Having data at multiple
points allowed us to use linear regression to project out the
performance of the EPA Stage 3 engine at 800,000 miles.\335\ To account
for the IRAF for both particulate matter and sulfur on the
aftertreatment system, we relied on an analysis by SwRI that is
summarized in Chapter 3 of the draft RIA. In this analysis SwRI
determined the IRAF at 2 mg/hp-hr for both the FTP and SET cycles and 5
mg/hp-hr for the LLC. Based on our analysis, the proposed Option 1 MY
2027 and MY 2031 emissions standards for Heavy HDE are feasible at the
respective proposed useful life periods. To provide for additional
margin, in our technology
[[Page 17468]]
cost analysis we increased the SCR catalyst volume from what was used
on the EPA and CARB Stage 3 engine. The increase in total SCR catalyst
volume relative to the EPA and CARB Stage 3 SCR was approximately 23.8
percent. We believe this further supports our conclusion that the
proposed Option 1 standards are achievable for the proposed useful life
of 800,000 miles for MY 2031 Heavy HDE. In addition to NOX,
the proposed Option 1 HC and CO standards are feasible for CI engines
on all three cycles. This is shown in Table III-7, where the
demonstrated HC and CO emissions results are below the proposed Option
1 standards discussed in Section III.B.2. The proposed Option 1
standards for PM of 5 mg/hp-hr for the FTP, SET and LLC, continue to be
feasible with the additional technology and control strategies needed
to meet the proposed Option 1 NOX standards, as seen by the
PM emissions results in Table III-7 below. As discussed in Section
III.B.2, taking into account measurement variability of the PM
measurement test procedure, we believe that PM emissions from current
diesel engines are at the lowest feasible level for MY 2027 and later
engines. We request comment on whether 5 mg/hp-hr provides enough
margin for particular engine designs or for any of the duty cycles
(FTP, SET, or LLC). For example, would 6 or 7 mg/hp-hr be a more
appropriate standard for the LLC to maintain current PM emissions
levels while providing enough margin to account for the measurement
variability of the PM measurement test procedure. In addition, we
request comment on if there are technologies that EPA could consider
that would enable a PM standard lower than 5 mg/hp-hr. Commenters
requesting a higher standard are encouraged to provide data supporting
such comments.
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\335\ See Chapter 3.1.3 of the draft RIA for our analysis on
projecting emissions performance beyond 600,000 miles.
Table III-7--Stage 3 Engine Emissions at 435,000 Mile Equivalent Test Point Without Adjustments for IRAF
----------------------------------------------------------------------------------------------------------------
NOX (mg/ PM (mg/hp- NMHC (mg/ CO (g/hp- CO2 (g/ N2O (g/
Duty cycle hp-hr) hr) hp-hr) hr) hp-hr) hp-hr)
----------------------------------------------------------------------------------------------------------------
FTP........................................... 20 2 12 0.141 514 0.076
SET \a\....................................... 17 1 1 0.030 455 0.024
LLC........................................... 29 3 35 0.245 617 0.132
----------------------------------------------------------------------------------------------------------------
\a\ Using the weighting factors in our proposed test procedures (40 CFR 1036.505).
Table III-8--Stage 3 Engine Emissions at 600,000 Mile Equivalent Test Point Without Adjustments for IRAF
----------------------------------------------------------------------------------------------------------------
NOX (mg/ PM (mg/ NMHC (mg/ CO (g/hp- CO2 (g/ N2O (g/
Duty cycle hp-hr) hp-hr) hp-hr) hr) hp-hr) hp-hr)
----------------------------------------------------------------------------------------------------------------
FTP........................................... 27 1 9 0.144 519 0.058
SET \a\....................................... 24 1 1 0.015 460 0.030
LLC........................................... 33 4 16 0.153 623 0.064
----------------------------------------------------------------------------------------------------------------
\a\ Using the weighting factors in our proposed test procedures (40 CFR 1036.505).
As additional data is received from the EPA led demonstration
project, the demonstration data will inform whether the proposed Option
1 IUL standards for MY 2031 are needed. For example, if the
demonstration data shows much lower emissions for the first half of
useful life than for the second half of useful life, then this would
confirm our assumption that the proposed Option 1 IUL standard would
ensure that the emission reductions during the earlier portion of an
engine's useful life are achieved, while preserving sufficient margin
for deterioration during the second half of useful life. On the other
hand, if we find that the emissions values are relatively constant
through useful life, this may support that an IUL standard may not be
needed. This data will also inform whether the proposed Option 1 IUL
standard of 20 mg/hp-hr at 435,000 miles is appropriate for Heavy HDE
in MY 2031 and whether an IUL standard is also needed for MY 2027 to
account for deterioration out to the proposed Option 1 600,000-mile
useful life for MY 2027.
Our analysis also shows that the proposed Option 2 standards could
be met starting in MY 2027 with CDA and dual-SCR with heated dosing
(see draft RIA Chapter 3 for details of our analysis) as shown in Table
III-7. The proposed Option 2 includes a higher (less stringent)
NOX emission level for all CI engine classes over the FTP
and SET compared to either step of our proposed Option 1 NOX
FTP and SET standards. The FTP and SET standards in proposed Option 2
for PM, HC, and CO are numerically equivalent to our proposed Option 1
MY 2031 standards. As shown in Table III-7, we currently have data
demonstrating that the proposed Option 2 standards could be met out to
600,000 miles. These data show the proposed Option 2 standards are
feasible through the proposed Option 2 useful life periods for Light
HDE, Medium HDEs. Our evaluation of the current data suggests that the
proposed Option 2 standards would also be feasible out to the proposed
Option 2 Heavy HDE useful life; we are continuing to collect data to
confirm our extrapolation of data out to the longer useful life
mileage. As discussed in Section IV.A, useful life mileages for
proposed Option 2 are higher than our MY 2027 proposed useful life, but
lower than our proposed Option 2 useful life values for MY 2031.
In addition to evaluating the feasibility of the new criteria
pollutant standards, we also evaluated how CO2 was impacted
on the CARB Stage 3 engine. To do this we evaluated how CO2
emissions changed from the base engine on the FTP, SET, and LLC, as
well as the fuel mapping test procedures defined in 40 CFR 1036.535 and
1036.540. For all three cycles the Stage 3 engine emitted
CO2 with no measurable difference compared to the base 2017
Cummins X15 engine. Specifically, we compared the CARB Stage 3 engine
including the 0-hour (degreened) aftertreatment with the 2017 Cummins
X15 engine including degreened aftertreatment and found the percent
reduction in CO2 for the FTP, SET and LLC, was 1, 0 and 1
percent
[[Page 17469]]
respectively.\336\ We note that after this data was taken SwRI made
changes to the thermal management strategies of the CARB Stage 3 engine
to improve NOX reduction at low SCR temperatures. The data
from the EPA Stage 3 engine at the equivalent age of 435,000 miles
includes these calibration changes, and although there was an increase
in CO2, which resulted in the CO2 emissions for
the EPA Stage 3 engine being higher than the 2017 Cummins X15 engine
for the FTP, SET and LLC of 0.6, 0.7 and 1.3 percent respectively, this
was not a direct comparison because the 2017 Cummins X15 aftertreatment
had not been aged to an equivalent of 435,000 miles. As discussed in
Chapter 3 of the draft RIA, aging the EPA Stage 3 engine included
exposing the aftertreatment to ash, that increased the back pressure on
the engine, which contributed to the increase in CO2
emissions from the EPA Stage 3. To evaluate how the technology on the
CARB Stage 3 engine compares to the 2017 Cummins X15 with respect to
the HD GHG Phase 2 vehicle CO2 standards, both engines were
tested on the fuel mapping test procedures defined in 40 CFR 1036.535
and 1036.540. These test procedures define how to collect the fuel
consumption data from the engine for use in GEM. For these tests the
CARB Stage 3 engine was tested with the development aged
aftertreatment.\337\ The fuel maps from these tests were run in GEM and
the results from this analysis showed that the Stage 3 engine emitted
CO2 at the same rate as the 2017 Cummins X15. The details of
this analysis are described in Chapter 3.1 of the draft RIA. The
technologies included in the EPA demonstration engine were selected to
both demonstrate the lowest criteria pollutant emissions and have a
negligible effect on GHG emissions. Manufactures may choose to use
other technologies to meet the proposed standards, but manufacturers
will still also need to comply with the GHG standards that apply under
HD GHG Phase 2.\338\ Because of this we have not projected an increase
in GHG emissions resulting from compliance with the proposed standards.
---------------------------------------------------------------------------
\336\ See Chapter 3 of the draft RIA for the CO2
emissions of the 2017 Cummins X15 engine and the CARB Stage 3
engine.
\337\ The CARB Stage 3 0 hour (degreened) aftertreatment could
not be used for these tests, because it had already been aged past
the 0 hour point when these tests were conducted.
\338\ As explained in Section XI, EPA is also proposing targeted
updates to the Phase 2 Heavy-Duty Greenhouse Gas Emissions program.
---------------------------------------------------------------------------
Table III-9 summarizes the incremental technology costs for the
proposed Options 1 and 2 standards, from the baseline costs shown in
Table III-13. While the standards vary between the proposed Option 1
and the proposed Option 2 standards, we are evaluating the same
technologies to assess the feasibility of the two sets of standards.
These values include aftertreatment system and CDA costs. The details
of this analysis can be found in Chapter 3 of the draft RIA.
Differences in the useful life and warranty periods between the
proposed Options 1 and 2 are accounted for in the indirect costs as
discussed in Chapter 7.1.2 of the draft RIA.\339\
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\339\ See Table III-3 for the proposed useful life values and
Section IV.B.1 for the proposed emissions warranty periods for each
option.
Table III-9--Incremental Direct Manufacturing Cost of Proposed Options 1
and 2 Standards for the Aftertreatment and CDA Technology
[2019 $]
------------------------------------------------------------------------
Medium
Light HDE HDE Heavy HDE Urban bus
------------------------------------------------------------------------
$1,685................................. $1,648 $2,266 $1,684
------------------------------------------------------------------------
As described in Chapter 3.1 of the draft RIA, we have estimated the
incremental technology cost for closed crankcase filtration systems for
all CI engines to be $37 (2017 $), noting that these technologies are
on some engines available in the market today.
b. Baseline Emissions and Cost
The basis for our baseline technology assessment is the data
provided by manufacturers in the heavy-duty in-use testing program.
This data encompasses in-use operation from nearly 300 LHD, MHD, and
HHD vehicles. Chapter 5 of the draft RIA describes how the data was
used to update the MOVES model emissions rates for HD diesel engines.
Chapter 3 of the draft RIA summarizes the in-use emissions performance
of these engines.
We also evaluated the certification data submitted to the agency.
The data includes test results adjusted for IRAF and FEL that includes
adjustments for deterioration and margin. The certification data,
summarized in Table III-10, shows that manufacturers vary in their
approach to how much margin is built into the FEL. Some manufactures
have greater than 100 percent margin built into the FEL, while other
manufacturers have less than 25 percent.
Table III-10--Summary of Certification Data for FTP Cycle
----------------------------------------------------------------------------------------------------------------
NOX (g/ PM (g/hp- NMHC (g/ CO (g/hp- N2O (g/
hp-hr) hr) hp-hr) hr) hp-hr)
----------------------------------------------------------------------------------------------------------------
Average.................................................. 0.13 0.00 0.01 0.18 0.07
Minimum.................................................. 0.05 0.00 0.00 0.00 0.04
Maximum.................................................. 0.18 0.00 0.04 1.10 0.11
----------------------------------------------------------------------------------------------------------------
Table III-11--Summary of Certification Data for SET Cycle
----------------------------------------------------------------------------------------------------------------
NOX (g/ PM (g/hp- NMHC (g/ CO (g/hp- N2O (g/
hp-hr) hr) hp-hr) hr) hp-hr)
----------------------------------------------------------------------------------------------------------------
Average.................................................. 0.11 0.00 0.01 0.00 0.06
Minimum.................................................. 0.00 0.00 0.00 0.00 0.00
Maximum.................................................. 0.18 0.00 0.04 0.20 0.11
----------------------------------------------------------------------------------------------------------------
[[Page 17470]]
In addition to analyzing the on-cycle certification data submitted
by manufacturers, we tested three modern HD diesel engines on an engine
dynamometer and analyzed the data. These engines were a 2018 Cummins
B6.7, 2018 Detroit DD15 and 2018 Navistar A26. These engines were
tested on cycles that range in power demand from the creep mode of the
Heavy Heavy-Duty Diesel Truck (HHDDT) schedule to the HD SET cycle
defined in 40 CFR 1036.505. Table III-12 summarizes the range of
results from these engines on the FTP, SET and LLC. As described in
Chapter 3 of the draft RIA, the emissions of current production Heavy-
Duty engines vary from engine to engine but the largest difference in
NOX between engines is seen on the LLC.
Table III-12--Range of NOX Emissions From MY2017 to MY2019 Heavy-Duty
Diesel Engines
------------------------------------------------------------------------
SET in SET in
NOX (g/hp-hr) FTP 40 CFR 40 CFR LLC
composite 86.1333 1036.505
------------------------------------------------------------------------
Minimum..................... 0.10 0.01 0.01 0.35
Maximum..................... 0.15 0.12 0.05 0.81
Average..................... 0.13 0.06 0.03 0.59
------------------------------------------------------------------------
Table III-13 summarizes the baseline sales-weighted total
aftertreatment cost of Light HDE, Medium HDE, Heavy HDE and urban bus
engines. The details of this analysis can be found in Chapter 3 of the
draft RIA.
Table III-13--Baseline Direct Manufacturing Aftertreatment Cost
[2019 $]
------------------------------------------------------------------------
Medium
Light HDE HDE Heavy HDE Urban bus
------------------------------------------------------------------------
$ 2,804................................ $ 2,877 $ 4,587 $ 2,929
------------------------------------------------------------------------
4. Potential Alternative
We evaluated one alternative (the Alternative) to our proposed HD
CI exhaust emission standards (summarized in Table III-14, Table III-
15, and Table III-16). As discussed in this section and based on
information we have collected to date, we do not project that the
Alternative standards are feasible in the MY 2027 timeframe with the
technology we have evaluated (Table III-9).
The Alternative we considered includes lower (more stringent)
numeric NOX emission levels for Heavy HDEs, and lower HC
emission levels for all CI engine classes, combined with longer useful
life periods and shorter lead time compared to the proposed Option 1 MY
2031 standards. As shown in Table III-7, the test data we currently
have from the EPA Stage 3 engine is not sufficient to conclude that the
Alternative standards would be feasible in the MY 2027 timeframe.
Specifically, our data suggest that the numeric level of the FTP and
SET NOX emission standards would be very challenging to meet
through 435,000 miles (see draft RIA Chapter 3.1). For Light HDEs and
Medium HDEs, these data suggest that to meet the combination of numeric
levels of the NOX emission standards and useful life periods
of the Alternative, it may be appropriate for EPA to consider providing
manufacturers with additional lead time, beyond the MY 2027
implementation date of the Alternative. For Heavy HDEs, our
extrapolation of the data from 600,000 miles through the 850,000 miles
useful life period of the Alternative suggests that the numeric level
of the NOX emission control in the Alternative could not be
maintained through the Alternative useful life period (see draft RIA
Chapter 3.1 for details on available data and our evaluation). Wholly
different emission control technologies than we have evaluated to date
(i.e., not based on CDA and a dual SCR) would be needed to meet the
Alternative standards for Heavy HDEs; we request comment on this
conclusion and on the availability, or potential development and
timeline, of such additional technologies. We also note that the
Alternative is significantly more stringent than the CARB Omnibus
because of the combination of numeric level of the NOX
emission standards and useful life periods in the Alternative compared
to the CARB Omnibus. Specifically, for heavy HDEs, the Alternative
includes a 20 mg/hp-hr standard at a useful life of 850,000 miles,
whereas for MYs 2027 through 2030 the CARB Omnibus includes a 20 mg/hp-
hr standard at 435,000 miles and a 35 mg/hp-hr standard at 600,000
miles for heavy HDEs. Thus, the heavy HDE useful life period of the
Alternative is substantially longer than the CARB Omnibus useful life
periods that start in MY 2027, particularly when comparing the useful
life period for the 20 mg/hp-hr standard. Starting in MY 2031, the CARB
Omnibus NOX standard for heavy HDEs is 40 mg/hp-hr at a
useful life of 800,000 miles, which is again a higher numeric level of
the standard at a shorter useful life than the Alternative.
Table III-14--Proposed and Alternative Compression-Ignition Engine Standards for the FTP Test Procedure
--------------------------------------------------------------------------------------------------------------------------------------------------------
NOX (mg/ PM (mg/ HC (mg/ CO (g/hp-
Model year Primary intended service class hp-hr) hp-hr) hp-hr) hr)
--------------------------------------------------------------------------------------------------------------------------------------------------------
Proposed Option 1.................... 2027-2030........................... All HD Engines................. 35 5 60 6.0
2031 and later...................... Light HDE and Medium HDE....... 20 5 40 6.0
2031 and later...................... Heavy HDE...................... 40 \a\ 5 40 6.0
Proposed Option 2.................... 2027 and later...................... All HD Engines................. 50 5 40 6.0
Alternative.......................... 2027 and later...................... All HD Engines................. 20 5 10 6.0
--------------------------------------------------------------------------------------------------------------------------------------------------------
\a\ Proposed Option 1 MY 2031 and later IUL NOX standard for Heavy HDE is 20 mg/hp-hr.
[[Page 17471]]
Table III-15--Proposed and Alternative Compression-Ignition Engine Standards for the SET Test Procedure
--------------------------------------------------------------------------------------------------------------------------------------------------------
NOX (mg/ PM (mg/ HC (mg/ CO (g/hp-
Model year Primary intended service class hp-hr) hp-hr) hp-hr) hr)
--------------------------------------------------------------------------------------------------------------------------------------------------------
Proposed Option 1.................... 2027-2030........................... All HD Engines................. 35 5 60 6.0
2031 and later...................... Light HDE and Medium HDE....... 20 5 40 6.0
2031 and later...................... Heavy HDE...................... \a\ 40 5 40 6.0
Proposed Option 2.................... 2027 and later...................... All HD Engines................. 50 5 40 6.0
Alternative.......................... 2027 and later...................... All HD Engines................. 20 5 10 6.0
--------------------------------------------------------------------------------------------------------------------------------------------------------
\a\ Proposed Option 1 MY 2031 and later IUL NOX standard for Heavy HDE is 20 mg/hp-hr.
Table III-16--Proposed and Alternative Compression-Ignition Engine Standards for the LLC Test Procedure
--------------------------------------------------------------------------------------------------------------------------------------------------------
NOX (mg/ PM (mg/ HC (mg/ CO (g/hp-
Model year Primary intended service class hp-hr) hp-hr) hp-hr) hr)
--------------------------------------------------------------------------------------------------------------------------------------------------------
Proposed Option 1.................... 2027-2030........................... All HD Engines................. 90 5 140 6.0
2031 and later...................... Light HDE and Medium HDE....... 50 5 60 6.0
2031 and later...................... Heavy HDE...................... \a\ 100 5 60 6.0
Proposed Option 2.................... 2027 and later...................... All HD Engines................. 100 5 60 6.0
Alternative.......................... 2027 and later...................... All HD Engines................. 100 5 60 6.0
--------------------------------------------------------------------------------------------------------------------------------------------------------
\a\ Proposed Option 1 MY 2031 and later IUL NOX standard for Heavy HDE is 50 mg/hp-hr.
For the optional idle NOX standard, the Alternative
includes a standard of 10.0 g/hr for MY 2027 and beyond. The proposed
Options 1 and 2 standards generally represent the range of options,
including the standards, regulatory useful life and emission-related
warranty periods and lead time provided, that we are currently
considering in this rule, depending in part on any additional
information we receive on the feasibility, costs, and other impacts of
the proposed Options 1 and 2 standards. In order to consider adopting
the Alternative in the final rule, we would need additional data to
project that the Alternative is feasible for the MY 2027 time frame. As
discussed in Section III.B.5, we are soliciting comment on the
feasibility of the Alternative and other alternatives outside the range
of options covered by the proposed Options 1 and 2 standards.
5. Summary of Requests for Comment on the Stringency of the CI Duty
Cycle Standards
We request comment on the following items related to the proposed
CI duty cycle standards. First, we request comment on the numeric value
of each proposed, or alternative, standard for each duty cycle and off-
cycle emissions and the proposed Option 1 two step, or the proposed
Option 2 one step, approach and implementation timetable, as well as
other standards or approaches recommended by the commenter, within the
approximate range of the proposed Options 1 and 2 standards. We request
comment, including relevant data and other information, on the
feasibility of the implementation model year, numeric levels of the
emission standards, and useful life and warranty periods included in
the Alternative, or other alternatives outside the range of options
covered by the proposed Options 1 and 2 standards. We request comment
on if a margin between the demonstrated emissions performance and the
proposed standards should be included and if so, we request comment on
if a specific margin should be used and what that value should be.
Commenters requesting a specific margin are encouraged to provide data
and analysis to support the numeric value of the margin(s).
We request comment on whether a lower numeric standard for
NOX should be set for the LLC based on the emission levels
achieved with the CARB Stage 3 engine or EPA Stage 3 engine. We request
comment on whether EPA should make the idle standards mandatory for MY
2027 and beyond. We request comment on whether the test procedures
defined in 40 CFR 1036.522 for IRAF should be applied to the LLC or if
alternative procedures should be considered. We request comment on
whether the proposed PM standards of 5 mg/hp-hr for the FTP, SET and
LLC provide enough margin to account for the measurement variability of
the PM measurement test procedure, while ensuring that the PM emissions
from HD CI engines do not increase. We are requesting comment on
whether we should include HEV, BEV, and/or FCEV technologies in our
feasibility analysis for the final rule.
As discussed in Section III.B.2.v, EPA requests comment on the
proposed powertrain test procedure, including any additional
requirements that are needed to ensure that the engine and respective
powertrain cycles are equivalent. We request comment on other
improvements that could be made specifically to make the idle accessory
load more representative for powertrains that include a transmission as
part of the certified configuration. EPA requests comment on whether
the powertrain test procedure option is needed for specific non-hybrid
powertrains where the engine test procedure is not representative of
in-use operation of the powertrain in a vehicle, and if so how should
we define these powertrains so that the powertrain test option is only
available for these powertrains. We request comment on our proposed
approach to powertrain testing for BEVs and FCEVs, and specifically
whether any modifications of the FTP, SET and LLC powertrain test
cycles would be needed for BEVs and FCEVs. We further request comment
on whether the MCT as defined in 40 CFR 1037.552 would require
modifications to accurately measure work produced over the FTP cycle or
the measure of useable battery energy (UBE). We request comment on
whether the procedure in 40 CFR 1037.554 is appropriate for determining
fuel cell voltage (FCV). In addition, we request
[[Page 17472]]
comment on if 40 CFR 1036.527 should be used to determine rated FCC.
Finally, we request comment on whether the standards should be
expressed in units of milligrams per kilowatt-hour, so that each value
of the standards is in the international system of units (SI units), as
we have done for the HD nonroad and locomotive standards.
C. Summary of Compression-Ignition Off-Cycle Standards and In-Use Test
Procedures
1. Current NTE Standards and Need for Changes to Off-Cycle Test
Procedures
Heavy-duty CI engines are currently subject to Not-To-Exceed (NTE)
standards that are not limited to specific test cycles, which means
they can be evaluated not only in the laboratory but also in-use. NTE
standards and test procedures are generally referred to as ``off-
cycle'' standards and test procedures. These off-cycle emission limits
are 1.5 (1.25 for CO) times the laboratory certification standard or
family emission limit (FEL) for NOX, HC, PM and CO and can
be found in 40 CFR 86.007-11. NTE standards have been successful in
broadening the types of operation for which manufacturers design their
emission controls to remain effective, including steady cruise
operation. However, there remains significant operation not covered by
NTE standards.
Compliance with an NTE standard is based on emission test data
(whether collected in a laboratory or in use) analyzed pursuant to 40
CFR 86.1370 to identify NTE events, which are intervals of at least 30
seconds when engine speeds and loads remain in the NTE control area or
``NTE zone''. The NTE zone excludes engine operation that falls below
certain torque, power, and speed values.\340\ The NTE procedure also
excludes engine operation that occurs in certain ambient conditions
(i.e., high altitudes, high intake manifold humidity), or when
aftertreatment temperatures are below 250[deg]C. Collected data is
considered a valid NTE event if it occurs within the NTE zone, lasts at
least 30 seconds, and does not occur during any of the exclusion
conditions (ambient conditions, or aftertreatment temperature).
---------------------------------------------------------------------------
\340\ Specifically, engine operations are excluded if they fall
below 30 percent of maximum torque, 30 percent of maximum power, or
15 percent of the European Stationary Cycle speed.
---------------------------------------------------------------------------
The purpose of the NTE test procedure is to measure emissions
during engine operation conditions that could reasonably be expected to
occur during normal vehicle use; however, only data in a valid NTE
event is then compared to the NTE emission standard. Our analysis of
existing heavy-duty in-use vehicle test data indicates that less than
ten percent of a typical time-based dataset are part of valid NTE
events, and hence subject to the NTE standards; the remaining test data
are excluded from consideration. We also found that emissions are high
during many of the excluded periods of operation, such as when the
aftertreatment temperature drops below the 250[deg]C exclusion
criterion. Our review of in-use data indicates that extended time at
low load and idle operation results in low aftertreatment temperatures,
which in turn lead to diesel engine SCR-based emission control systems
not functioning over a significant fraction of real-world
operation.\341\ \342\ \343\ Test data collected as part of EPA's
manufacturer-run in-use testing program indicate that low-load
operation could account for greater than 50 percent of the
NOX emissions from a vehicle over a given workday.\344\
---------------------------------------------------------------------------
\341\ Hamady, Fakhri, Duncan, Alan. ``A Comprehensive Study of
Manufacturers In-Use Testing Data Collected from Heavy-Duty Diesel
Engines Using Portable Emissions Measurement System (PEMS)''. 29th
CRC Real World Emissions Workshop, March 10-13, 2019.
\342\ Sandhu, Gurdas, et al. ``Identifying Areas of High
NOX Operation in Heavy-Duty Vehicles''. 28th CRC Real-
World Emissions Workshop, March 18-21, 2018.
\343\ Sandhu, Gurdas, et al. ``In-Use Emission Rates for MY
2010+ Heavy-Duty Diesel Vehicles''. 27th CRC Real-World Emissions
Workshop, March 26-29, 2017.
\344\ Sandhu, Gurdas, et al. ``Identifying Areas of High
NOX Operation in Heavy-Duty Vehicles''. 28th CRC Real-
World Emissions Workshop, March 18-21, 2018.
---------------------------------------------------------------------------
For example, 96 percent of tests in response to 2014, 2015, and
2016 EPA in-use testing orders passed with NOX emissions for
valid NTE events well below the 0.3 g/hp-hr NOX NTE
standard. When we used the same data to calculate NOX
emissions over all operation measured, not limited to valid NTE events,
the NOX emissions were more than double those within the
valid NTE events (0.5 g/hp-hr).\345\ The results were even higher when
we analyzed the data to consider only NOX emissions that
occur during low load events.
---------------------------------------------------------------------------
\345\ Hamady, Fakhri, Duncan, Alan. ``A Comprehensive Study of
Manufacturers In-Use Testing Data Collected from Heavy-Duty Diesel
Engines Using Portable Emissions Measurement System (PEMS)''. 29th
CRC Real World Emissions Workshop, March 10-13, 2019.
---------------------------------------------------------------------------
EPA and others have compared the performance of US-certified
engines and those certified to European Union emission standards and
concluded that the European engines' NOX emissions are lower
in low-load conditions, but comparable to US-certified engines subject
to MY 2010 standards under city and highway operation.\346\ This
suggests that manufacturers are responding to the European
certification standards by designing their emission controls to perform
well under low-load operations, as well as highway operations.
---------------------------------------------------------------------------
\346\ Rodriguez, F.; Posada, F. ``Future Heavy-Duty Emission
Standards An Opportunity for International Harmonization''. The
International Council on Clean Transportation. November 2019.
Available online: https://theicct.org/sites/default/files/publications/Future%20_HDV_standards_opportunity_20191125.pdf.
---------------------------------------------------------------------------
The European Union ``Euro VI'' emission standards for heavy-duty
engines require manufacturers to check for ``in-service conformity'' by
operating their engines over a mix of urban, rural, and motorway
driving on prescribed routes using portable emission measurement system
(PEMS) equipment to measure emissions.347 348 Compliance is
determined using a work-based windows approach where emissions data are
evaluated over segments or ``windows.'' A window consists of
consecutive 1 Hz data points that are summed until the engine performs
an amount of work equivalent to the European transient engine test
cycle (World Harmonized Transient Cycle).
---------------------------------------------------------------------------
\347\ COMMISSION REGULATION (EU) No 582/2011, May 25, 2011.
Available online: https://eur-lex.europa.eu/legal-content/EN/TXT/PDF/?uri=CELEX:02011R0582-20180118&from=EN.
\348\ COMMISSION REGULATION (EU) 2018/932, June 29, 2018.
Available online: https://eur-lex.europa.eu/legal-content/EN/TXT/PDF/?uri=CELEX:32018R0932&from=EN.
---------------------------------------------------------------------------
EPA is proposing an approach similar to the European in-use
program, with key distinctions that build upon the Euro VI approach, as
discussed below.
2. Proposed Off-Cycle Standards and Test Procedures
As described in Section III.C.1, our current NTE test procedures
were not designed to capture low-load operation. We are proposing to
replace the NTE test procedures and standards (for NOX, PM,
HC and CO) for model year 2027 and later engines. Engine operation and
emissions test data would be assessed in 300-second moving average
windows (MAWs) of continuous engine operation.\349\ In contrast to the
current NTE approach that divides engine operation into two categories
(in the NTE zone and out of the NTE zone), the proposed approach would
divide engine operation into three categories (or ``bins'') based on
the time-weighted average engine power of each MAW of
[[Page 17473]]
engine data as described in more detail below.
---------------------------------------------------------------------------
\349\ Our evaluation includes our current understanding that
shorter windows are more sensitive to measurement variability and
longer windows make it difficult to distinguish between duty cycles.
---------------------------------------------------------------------------
Although the proposed program has similarities to the European
approach, we are not proposing to limit our standards to operation on
prescribed routes. Our current NTE program is not limited to prescribed
routes and we would consider it an unnecessary step backward to change
that aspect of the procedure.
In Section IV.G, we discuss our proposed updates to the ABT program
to account for our proposal of unique off-cycle standards.
i. Bins
We are proposing two options of off-cycle standards for three bins
of operation that cover the range of operation included in the duty
cycle test procedures and operation that is outside of the duty cycle
test procedures for each regulated pollutant (NOX, HC, CO,
and PM). The three bins represent three different domains of emission
performance. The idle bin represents extended idle operation and other
very low load operation where engine exhaust temperatures may drop
below the optimal temperature for aftertreatment function. The medium/
high load bin represents higher power operation including much of the
operation currently covered by the NTE. Operation in the medium/high
load bin naturally involves higher exhaust temperatures and catalyst
efficiencies. The low load bin represents intermediate operation and
could include a large fraction of urban driving. Because the proposed
approach divides 300 second windows into bins based on time-averaged
engine power of the window, any of the bins could include some idle or
high power operation. Like the duty cycle standards, we believe that
more than a single standard is needed to apply to the entire range of
operation that heavy-duty engines experience. A numerical standard that
would be technologically feasible under worst case conditions such as
idle would necessarily be much higher than the levels that are
achievable when the aftertreatment is functioning optimally. Similarly,
since the low load bin will consist of operation either between the
idle and medium/high load bins or be an average of the operation in the
two bins, the work specific emissions of the low load bin will
generally be lower than the idle bin and higher than the medium/high
load bin. Section III.C.2.iii includes the proposed Options 1and 2 off-
cycle standards.
Given the challenges of measuring engine power directly in-use, we
are proposing to use the CO2 emission rate (grams per
second) as a surrogate for engine power in defining the bins for an
engine. We are further proposing to normalize CO2 emission
rates relative to the nominal maximum CO2 rate of the
engine. So, if an engine with a maximum CO2 emission rate of
50 g/sec was found to be emitting CO2 at a rate of 10 g/sec,
its normalized CO2 emission rate would be 20 percent. We are
proposing that the maximum CO2 rate be defined as the
engine's rated maximum power multiplied by the engine's family
certification level (FCL) for the FTP certification cycle. We request
comment on whether the maximum CO2 mass emission rate should
instead be determined from the steady-state fuel mapping procedure in
40 CFR 1036.535 or the torque mapping procedure defined in 40 CFR
1065.510. We propose the bins to be defined as follows:
Idle bin: 300 second windows with normalized average
CO2 rate <= 6 percent
Low-load bin: 300 second windows with normalized average
CO2 rate > 6 percent and <= 20 percent
Medium/high-load bin: 300 second windows with normalized
average CO2 rate > 20 percent
The proposed bin cut points of six and twenty percent are near the
average power of the proposed low-load cycle and the FTP, respectively.
We request comment on whether the cut points should be defined at
different power levels or if other metrics should be used to define the
bins. We also request comment on whether it would be more appropriate
to divide in-use operation into two bins rather than three bins and, if
so, what the cut point should be.
To ensure that there is adequate data in each of the bins to
compare to the off-cycle standards, we are proposing a minimum of 2,400
moving average windows per bin. We are proposing that if during the
first shift day each of the bins does not include at least 2,400
windows, then the engine would need to be tested for additional day(s)
until the minimum requirement is met. We are also proposing that the
engine can be idled at the end of the shift-day to meet the minimum
window count requirement for the idle bin. This is to ensure that even
for duty cycles that do not include significant idle operation the
minimum window count requirement for the idle bin can be met without
testing additional days. We request comment on whether 2,400 windows is
the appropriate minimum to sufficiently reduce variability in the
results while not requiring an unnecessary number of shift-days to be
tested to meet the requirement.
ii. Off-Cycle Test Procedures
We are proposing to measure off-cycle emissions using the existing
test procedures that specify measurement equipment and the process of
measuring emissions during field testing in 40 CFR part 1065. We are
proposing in part 1036 subpart F the process for recruiting test
vehicles, how to test over the shift-day, how to evaluate the data,
what constitutes a valid test, and how to determine if an engine family
passes. Measurements may use either the general laboratory test
procedures in 40 CFR 1065, or the field test procedures in 40 CFR part
1065, subpart J. However, we are proposing special calculations for low
load and medium/high load bins in 40 CFR 1036.515 that would supersede
the brake-specific emission calculations in 40 CFR part 1065. The
proposed test procedures would require second-by-second measurement of
the following parameters:
Molar concentration of CO2 (ppm)
Molar concentration of NOX (ppm)
Molar concentration of HC (ppm)
Molar concentration of CO (ppm)
Concentration of PM (g/m3)
Exhaust flow rate (m3/s)
Mass emissions of CO2 and each regulated pollutant would
be separately determined for each 300-second window and would be binned
based on the normalized CO2 rate for each window.
The standards described in Section III.C.2.iii are expressed in
units of g/hr for the idle bin and g/hp-hr for the low and medium/high
load bins. However, unlike most of our exhaust standards, the hp-hr
values for the off-cycle standards do not refer to actual brake work.
Rather, they refer to nominal equivalent work calculated proportional
to the CO2 emission rate. Thus, we are proposing in 40 CFR
1036.515 that the NOX emissions (``e'') in g/hp-hr would be
calculated as:
[GRAPHIC] [TIFF OMITTED] TP28MR22.000
[[Page 17474]]
We are proposing a limited number of exclusions that would exclude
some data from being subject to the off-cycle standards. The first
exclusion is for data collected during periodic PEMS zero and span
drift checks or calibrations, where the emission analyzers are not
available to measure emissions during that time and these checks/
calibrations are needed to ensure the robustness of the data. Data
would also be excluded anytime the engine is off during the course of
the shift-day, including engine off due to automated start/stop, as no
exhaust emissions are being generated by the engine while it is not
operating. We are also proposing to exclude data when ambient
temperatures are below -7 [deg]C, or when ambient temperatures are
above the altitude-based value determined using Equation 40 CFR
1036.515-1. The colder temperatures can significantly inhibit the
engine's ability to maintain aftertreatment temperature above the
minimum operating temperature of the SCR catalyst while the higher
temperature conditions at altitude can limit the mass airflow through
the engine, which can adversely affect the engine's ability to reduce
engine out NOX through the use of exhaust gas recirculation
(EGR). In addition to affecting EGR, the air-fuel ratio of the engine
can decrease under high load, which can increase exhaust temperatures
above the conditions where the SCR catalyst is most efficient at
reducing NOX. Data would also be excluded for operation at
altitudes greater than 5,500 feet above sea level for the same reasons
as for high temperatures at altitude. We would also exclude data when
any approved Auxiliary Emission Control Device (AECD) for emergency
vehicles are active because the engines are allowed to exceed the
emission standards while these AECDs are active. Data collected during
infrequent regeneration events would also be excluded due to the fact
that the data collected may not include enough operation during the
infrequent regeneration to properly weight the emissions rates during
an infrequent regeneration event with emissions that occur without an
infrequent regeneration event. We request comment on the
appropriateness of these exclusions and whether other exclusions should
be included. We request comment on whether emissions during infrequent
regeneration should be included in determining compliance with the
proposed off-cycle standards and if so, how these emissions should be
included such that the emissions are properly weighted with the
emissions when infrequent regenerations are not occuring. While data is
excluded when any approved ACEDs for emergency vehicles are active,
data generated while other approved ACEDs are active may not be
excluded from the emissions calculations under the proposed 40 CFR
1036.515.
To reduce the influence of environmental conditions on the accuracy
and precision of the PEMS, we are proposing additional requirements in
40 CFR 1065.910(b). These requirements are to minimize the influence of
temperature, pressure, electromagnetic frequency, shock, and vibration
on the emissions measurement. If the design of the PEMS or the
installation of the PEMS does not minimize the influence of these
environmental conditions the PEMS must be installed in an environmental
chamber during the off-cycle test.
iii. Off-Cycle Standards
For NOX and HC, we are proposing separate standards for
distinct modes of operation. To ensure that the proposed duty-cycle
NOX standards and the proposed off-cycle NOX
standards are set at the same relative stringency level for each
option, the idle bin standard is proportional to the voluntary Idle
standard discussed in Section III.B.2.iv, the low load bin standard is
proportional to the proposed LLC standard discussed in Section
III.B.2.iii and the medium/high load bin standard is proportional to
the proposed SET standard discussed in Section III.B.2.ii. For HC for
each option the proposed low load bin standards are set at values
proportional to the LLC standard and the medium/high load bin standard
is proportional to the SET proposed standard. For PM and CO for each
option the standards for the FTP, SET and LLC are the same numeric
value, so the low load and medium/high load bin have the same
standards. The proposed Options 1 and 2 off-cycle standards for the low
load and medium/high load bin are shown in Table III-17. For the idle
bin, the proposed Option 1 NOX emission standard for all CI
primary intended service classes is 10.0 g/hr starting in model years
2027 through 2030 and 7.5 g/hr starting in model year 2031. For
proposed Option 2, the idle bin NOX standard for all CI
primary intended service classes is 15.0 g/hr starting in model year
2027. For PM, HC and CO we are not proposing standards for the idle bin
because the emissions from these pollutants are very small under idle
conditions and idle operation is extensively covered by the FTP, SET
and LLC duty cycles discussed in Section III.B.2. We request comment on
appropriate scaling factors or other approaches to setting off-cycle
standards. Finally, we request comment on whether there is a continued
need for measurement allowances in an in-use program such as described
below. A discussion of the measurement allowance values can be found in
Section III.C.5.iii.
Table III-17--Proposed Off-Cycle Low Load and Medium/High Load Standards
--------------------------------------------------------------------------------------------------------------------------------------------------------
NOX (mg/hp- PM (mg/hp- HC (mg/hp-
Option/MY Primary intended service class Bin hr) hr) hr) CO (g/hp-hr)
--------------------------------------------------------------------------------------------------------------------------------------------------------
Proposed Option 1..................... All HD Engines................ Low load................ 180 10 280 12
MY 2027-2030 .............................. Medium/high load........ 70 ............ 120 ............
Proposed Option 1..................... Light HDE and Medium HDE...... Low load................ 75 8 90 9
Medium/high load........ 30 ............ 60 ............
MY 2031 and later..................... Heavy HDE..................... Low load................ \a\ 150 8 90 9
Medium/high load........ \b\ 60 ............ 60 ............
Proposed Option 2..................... All HD Engines................ Low load................ 150 8 90 9
MY 2027 and later .............................. Medium/high load........ 75 ............ 60 ............
--------------------------------------------------------------------------------------------------------------------------------------------------------
\a\ Proposed Option 1 2031 and later low load bin IUL NOX standard is 75 mg/hp-hr for Heavy HDE.
\b\ Proposed Option 1 2031 and later medium/high load bin IUL NOX standard is 30 mg/hp-hr for Heavy HDE.
[[Page 17475]]
3. Feasibility of the Diesel (Compression-Ignition) Off-Cycle Standards
i. Technologies
As a starting point for our determination of the appropriate
numeric levels of our proposed off-cycle emission standards, we
considered whether manufacturers could meet the duty-cycle standard
corresponding to the type of engine operation included in a given bin,
as follows:
Idle bin operation is generally similar to operation at
idle and the lower speed portions of the LLC.
Low load bin operation is generally similar to operation
over the LLC and the FTP.
Medium/high load bin operation is generally similar to
operation over the FTP and much of the SET.
An important question is whether the proposed off-cycle standards
would require technology beyond what we are projecting would be
necessary to meet the duty-cycle standards. As described below, we do
not expect our proposed Options 1 and 2 off-cycle standards to require
different technologies. However, the proposed Option 1 standard for the
medium/high load bin would likely require manufacturers to increase the
volume of the SCR catalyst.
This is not to say that we expect manufacturers to be able to meet
these proposed Options 1 and 2 standards with no additional work.
Rather, we project that the proposed Options 1 and 2 off-cycle
standards could be met primarily through additional effort to calibrate
the duty-cycle technologies to function properly over the broader range
of in-use conditions. We also recognize that manufacturers could choose
to include additional technology, if it provided a less expensive or
otherwise preferred option.
When we evaluated the technologies discussed in Section III.B.3.i
with emissions controls that were designed to cover a broad range of
operation, it was clear that we should set the off-cycle standards to
higher numerical values than the duty-cycle standards for the off-cycle
test procedures being proposed. Section III.C.3.ii explains how the
technology and controls performed when testing with the off-cycle test
procedures over a broad range of operation. The data presented in
Section III.C.3.ii shows that even though there are similarities in the
operation between the duty cycles (LLC, FTP, and SET) and the off-cycle
bins (Idle bin, Low load bin, and Medium/high load bin), the broader
range of operation covered by the off-cycle test procedure results in a
broader range in emissions performance, which justifies the need for
higher off-cycle standards than the corresponding duty cycle standards.
In addition to this, the off-cycle test procedures and standards cover
a broader range of ambient temperature and pressure, which can also
increase the emissions from the engine as discussed in Section
III.C.2.ii. Commenters supporting lower or higher numerical standards
are encouraged to consider the proposed level of the standards in the
full context of the test procedures and compliance provisions. See
Section III.C.6.
ii. Summary of Feasibility Analysis
To identify appropriate numerical levels for the off-cycle
standards, we evaluated the performance of the EPA Stage 3 engine in
the laboratory on five different cycles that were created from field
data of HD engines that cover a range of off-cycle operation. These
cycles are the CARB Southern Route Cycle, Grocery Delivery Truck Cycle,
Drayage Truck Cycle, Euro-VI ISC Cycle (EU ISC) and the Advanced
Collaborative Emissions Study (ACES) cycle. The CARB Southern Route
Cycle is dominantly highway operation with elevation changes resulting
in extended motoring sections followed by high power operation. The
Grocery Delivery Truck Cycle represents goods delivery from regional
warehouses to downtown and suburban supermarkets and extended engine-
off events characteristic of unloading events at supermarkets. Drayage
Truck Cycle includes near dock and local operation of drayage trucks,
with extended idle and creep operation. Euro-VI ISC Cycle is modeled
after Euro VI ISC route requirements with a mix of 30 percent urban, 25
percent rural and 45 percent highway operation. ACES Cycle is a 5-mode
cycle developed as part of ACES program. Chapter 3 of the draft RIA
includes figures that show the engine speed, engine torque and vehicle
speed of the cycles.
The engine was initially calibrated to minimize NOX
emissions for the proposed duty cycles (FTP, SET, and LLC). It was then
further calibrated to achieve more optimal performance over the off-
cycle operation. Although the engine did not include the SCR catalyst
volume that is included in our cost analysis and that would enable
lower medium/high load bin NOX emissions, the test results
shown in Table III-18 provide a reasonable basis for evaluating the
feasibility of controlling off-cycle emissions to a useful life of
435,000 miles. Using this data along with the data from the CARB Stage
3 that was measured at multiple points in the age of the aftertreatment
to project out the emissions level to 800,000 miles, the proposed
Options 1 and 2 off-cycle NOX standards at each respective
useful life value are shown to be feasible. The summary of the results
is in Chapter 3 of the draft RIA.
Table III-18--EPA Stage 3 NOX Emissions Off-Cycle Operation
----------------------------------------------------------------------------------------------------------------
Grocery
Bin CARB southern delivery ACES EU ISC Drayage
route cycle
----------------------------------------------------------------------------------------------------------------
Idle bin (g/hr)................. 0.7 1.0 0.9 0.4 0.3
Low load bin (mg/hp-hr)......... 41 25 29 25 15
Medium/high load bin (mg/hp-hr). 30 18 16 33 23
----------------------------------------------------------------------------------------------------------------
a. Idle Bin Evaluation
The proposed idle bin would include the idle operation and some of
the lower speed operation that occurs during the LLC and FTP. However,
it would also include other types of low-load operation observed with
in-use vehicles, such as operation involving longer idle times than
occur in the LLC. To ensure that the idle bin standard would be
feasible, we set the proposed Option 1 idle bin standard in MY 2027 and
MY 2031 at the level projected to be achievable engine-out with exhaust
temperatures below the light-off temperature. As can be seen see from
the results in Table III-18, the EPA Stage 3 engine performed well
below the proposed Options 1 and 2 NOX standards. The
summary of the results is located in Chapter 3 of the draft RIA.
[[Page 17476]]
b. Low and Medium/High Load Bin Evaluations
As can be seen see from the results in Table III-18, the emissions
from the Stage 3 engine in the low load bin were below the proposed
Options 1 and 2 standards for each of the off-cycles standards. The HC
and CO emissions measured for each of these off-cycle duty cycles was
well below the proposed Options 1 and 2 off-cycle standards for the low
and medium/high load bins. The summary of the results is located in
Chapter 3 of the draft RIA.
For the medium/high load bin, four of the five off-cycle duty
cycles had emission results below the proposed Option 1 NOX
standard for MY 2031 of 30 mg/hp-hr shown in Table III-17. As
mentioned, in Section III.B.2 the engine did not include the SCR
catalyst volume that is included in our cost analysis, so we will
continue to evaluate the emissions performance from the EPA Stage 3
engine and we will evaluate an aftertreatment that includes this
additional SCR volume referred to as EPA Team A. In addition, we will
conduct testing with these aftertreatments after they have been aged to
the equivalent of 800,000 miles to further evaluate the feasibility of
the proposed Option 1 off-cycle standards for the full proposed MY 2031
useful life period. For the proposed Option 2 medium/high load
standards, our extrapolation of the data from 435,000 miles to the
650,000 useful life of proposed Option 2 indicates that the standards
would be feasible starting in MY 2027.
We request comment on the proposed Options 1 and 2 off-cycle
standards, as well as the overall structure of the off-cycle program.
We also request comment on the need for fewer or more than 3 bins. As
described in Section III.C.3.ii, the emissions from CARB Stage 3 engine
have been demonstrated to be very similar across the three bins, which
may indicate that some or all bins can be combined. On the other hand,
this data was generated on the EPA Stage 3 engine with aftertreatment
that was chemically- and hydrothermally-aged to the equivalent of
435,000 miles and as the aftertreatment is aged beyond 435,000 miles it
may show a larger difference in NOX emissions performance
between the bins. See Chapter 3 of the draft RIA for more information
on how the FTP, SET, and LLC NOX emissions performance has
changed from the degreened system to the aftertreatment aged to an
equivalent of 600,000 miles.
4. Potential Alternatives
Following our approach for duty-cycle standards, we evaluated one
set of alternative off-cycle exhaust emission standards (the
Alternative) for CI HDE. These alternative off-cycle standards were
derived using the same approach as the proposed off-cycle standards.
(i.e., by setting the alternative off-cycle standards as a multiple of
the alternative certification duty-cycle standards). These off-cycle
standards for the Alternative are set at 1.5 times the Clean Idle test
standard (NOX only) for the idle bin, 1.5 times the LLC
standard for the low load bin, and 1.5 times the SET standard for the
medium/high load bin. This approach resulted in the same standards in
the Alternative and the proposed Options 1 and 2 standards for PM, but
different standards for NOX, HC and CO.
For the Alternative, data in Table III-18 show that the medium/high
load bin off-cycle NOX standard would be challenging to meet
at a useful life of 435,000 miles. Our extrapolation of the data out to
the 850,000 useful life for Heavy HDEs in this alternative suggests
that this off-cycle standard is not feasible in the MY 2027 timeframe.
We expect that wholly different emission control technologies than we
have evaluated to date (i.e., not based on CDA and a dual SCR) would be
needed to meet the standards in the Alternative; we request comment on
this conclusion and on the availability, or potential development and
timeline, of such additional technologies.
As with the proposed standards, the data presented in Chapter 3 of
the draft RIA shows that the Alternative PM, HC and CO standards are
feasible for CI engines in MY 2027.
Table III-19--Off-Cycle Standards for the Alternative
--------------------------------------------------------------------------------------------------------------------------------------------------------
NOX (g/hr)
for idle, (mg/
hp-hr) for low
Model year Bin and medium/ PM (mg/hp-hr) HC (mg/hp-hr) CO (g/hp-hr)
high load
--------------------------------------------------------------------------------------------------------------------------------------------------------
2027 and later..................... Idle................. 15.0 No Standard............. No Standard............. No Standard.
Low load............. 150 8....................... 90...................... 9.
Medium/high load..... 30 ........................ 15.
--------------------------------------------------------------------------------------------------------------------------------------------------------
5. Compliance and Flexibilities for Off-Cycle Standards
Given the similarities of the proposed off-cycle standards and test
procedures to the current NTE requirements that we are proposing they
would replace starting in MY 2027, we have evaluated the
appropriateness of applying the current NTE compliance provisions for
the proposed Options 1 and 2 off-cycle standards, as discussed below.
We are also requesting comment on a possible broadening of our in-use
compliance strategy to cover more engines and more operation.
i. Relation of Off-Cycle Standards to Defeat Devices
CAA section 203 prohibits bypassing or rendering inoperative a
certified engine's emission controls. When the engine is designed or
modified to do this, the engine is said to have a defeat device. With
today's engines, the greatest risks with respect to defeat devices
involve manipulation of the electronic controls of the engine. EPA
refers to an element of design that manipulates emission controls as an
Auxiliary Emission Control Device (AECD).\350\ Unless explicitly
permitted by EPA, AECDs that reduce the effectiveness of emission
control systems under conditions which may reasonably be expected to be
encountered in normal vehicle operation and use are prohibited as
defeat devices under current 40 CFR 86.004-2.
---------------------------------------------------------------------------
\350\ 40 CFR 86.082-2 defines Auxiliary Emission Control Device
(AECD) to mean ``any element of design which senses temperature,
vehicle speed, engine RPM, transmission gear, manifold vacuum, or
any other parameter for the purpose of activating, modulating,
delaying, or deactivating the operation of any part of the emission
control system.''
---------------------------------------------------------------------------
[[Page 17477]]
For certification, EPA requires manufacturers to identify and
describe all AECDs.\351\ For any AECD that reduces the effectiveness of
the emission control system under conditions which may reasonably be
expected to be encountered in normal vehicle operation and use,
manufacturers must provide a detailed justification.\352\ We are
proposing to migrate the definition of defeat device from 40 CFR
86.004-2 to 40 CFR 1036.115(h) and clarify that an AECD is not a defeat
device if such conditions are substantially included in the applicable
procedure for duty-cycle testing as described in 40 CFR 1036, subpart
F. ``Duty-cycle testing'' in 40 CFR 1036.115(h)(1)(i) would not include
the proposed off-cycle test procedure in 40 CFR 1036.515, since it is
an off-cycle test procedure and not a duty-cycle test procedure for the
purposes of this provision.
---------------------------------------------------------------------------
\351\ See 40 CFR 86.094-21(b)(1)(i)(A).
\352\ See definition of ``defeat device'' in 40 CFR 86.004-2.
---------------------------------------------------------------------------
ii. Heavy-Duty In-Use Testing Program
Under the current manufacturer-run heavy-duty in-use testing
(HDIUT) program, EPA annually selects engine families to evaluate
whether engines are meeting current emissions standards. Once we submit
a test order to the manufacturer to initiate testing, it must contact
customers to recruit vehicles that use an engine from the selected
engine family. The manufacturer generally selects five unique vehicles
that have a good maintenance history, no malfunction indicators on, and
are within the engine's regulatory useful life for the requested engine
family. The tests require use of portable emissions measurement systems
(PEMS) that meet the requirements of 40 CFR 1065, subpart J.
Manufacturers collect data from the selected vehicles over the course
of a day while they are used for their normal work and operated by a
regular driver, and then submit the data to EPA. Compliance is
evaluated with respect to the NTE standards.
We are proposing to continue the HDIUT program, with compliance
with respect to the new off-cycle standards and test procedures that
would be added to the program beginning with MY 2027 engines. We are
also proposing to not carry forward the Phase 2 HDIUT requirements in
40 CFR 86.1915 beginning with MY 2027. Under the current NTE based off-
cycle test program, if you are required to test ten engines under Phase
1 testing and less than 8 fully comply with the vehicle pass criteria
in 40 CFR 86.1912, then we could require you to initiate Phase 2 HDIUT
testing which would require you to test an additional 10 engines. We
are proposing that compliance with the off-cycle standards would be
determined by testing a maximum of 10 engines, which was the original
limit under Phase 1 HDIUT testing in 40 CFR 86.1915. Similar to the
current Phase 1 HDIUT requirements in 40 CFR 86.1912, the proposed 40
CFR 1036.425 requires initially testing five engines. If all five
engines pass, you are done testing and your engine family is in
compliance. If one of those engines does not comply fully with the off-
cycle bin standards, you would then test a sixth engine. If five of the
six engines tested pass, you are done testing and your engine family is
in compliance. If two of the six engines tested do not comply fully
with the off-cycle bin standards, you would then test four more for a
total of 10 engines. The engine family would fail off-cycle standards
if the arithmetic mean of the sum-over-sum emissions from the ten
engines for any of the 3 bins for any of the pollutants is above the
off-cycle bin standards. In regard to the averaging of data from the
ten engines, we are proposing to take the arithmetic mean of the
results by bin for each of the 10 engines determined in 40 CFR
1036.515(h) for each of the pollutants, thus creating mean bin results
of each pollutant for each bin for the 10 engines. We request comment
on determining this value by using all of the windows in a given bin
for a given pollutant over all 10 of the engines tested.
We are also proposing to allow manufacturers to test a minimum of 2
engines using PEMS, in response to a test order program, provided they
measure and report in-use data collected from the engine's on-board
NOX measurement system. This proposed option would be
available only where a manufacturer receives approval based on the
requirements in 40 CFR 1036.405(g).
We are proposing to not carry forward the provision in 40 CFR
86.1908(a)(6) that considers an engine misfueled if operated on a
biodiesel fuel blend that is either not listed as allowed or otherwise
indicated to be an unacceptable fuel in the vehicle's owner or operator
manual. We are proposing in 40 CFR 1036.415(c)(1) to allow vehicles to
be tested for compliance with the new off-cycle standards on any
commercially available biodiesel fuel blend that meets the
specifications for ASTM D975 or ASTM D7467. The proposal to make this
change is based on the availability of biodiesel blends up to B20
throughout the United States and thus its use as a motor fuel in the
heavy-duty fleet and the fact that engines must comply with the
emission standards when operated on both neat ultra-low sulfur diesel
(ULSD) and these biodiesel fuel blends.
Finally, we request comment on the need to measure PM emissions
during in-use testing of new or existing engines subject to in-use
testing if they are equipped with DPF. PEMS measurement is more
complicated and time-consuming for PM measurements than for gaseous
pollutants such as NOX and eliminating it for some or all of
in-use testing would provide significant cost savings. Commenters are
encouraged to address whether there are less expensive alternatives for
ensuring that engines meet the PM standards in use.
iii. PEMS Accuracy Margin
EPA worked with engine manufacturers on a joint test program to
establish measurement allowance values to account for the measurement
uncertainty associated with in-use testing in the 2008-time frame for
gaseous emissions and the 2010-time frame for PM emissions to support
NTE in-use testing.\353\ \354\ \355\ PEMS measurement allowance values
in 40 CFR 86.1912 are 0.01 g/hp-hr for HC, 0.25 g/hp-hr for CO, 0.15 g/
hp-hr for NOX, and 0.006 g/hp-hr for PM. We are proposing to
maintain the same values for HC, CO, and PM in this rulemaking. For
NOX we are proposing off-cycle NOX accuracy
margin (formerly known as measurement allowance) that is 10 percent of
the off-cycle standard for a given bin. This accuracy margin was based
on the Joint Research Council Real Driving Emissions (RDE): 2020
Assessment of Portable Emissions Measurement Systems (PEMS) Measurement
Uncertainty. In this study, JRC arrived at an accuracy margin of 23
percent. They note that their Real Driving Emissions (RDE) program does
not include linear drift correction of the emission measurements over
the course of the shift-day. They have analytically determined that if
they implement a
[[Page 17478]]
linear zero drift correction over the course of the shift-day, the
NOX accuracy margin would be reduced to 10 percent. It
should be noted that our off-cycle test procedures already include a
linear zero and span drift correction over at least the shift day, and
we are proposing to require at least hourly zero drift checks over the
course of the shift day on purified air that, we believe, will result
in measurement error that is on par with the analytically derived JRC
value of 10 percent.\356\
---------------------------------------------------------------------------
\353\ Feist, M.D.; Sharp, C.A; Mason, R.L.; and Buckingham, J.P.
Determination of PEMS Measurement Allowances for Gaseous Emissions
Regulated Under the Heavy-Duty Diesel Engine In-Use Testing Program.
SwRI 12024, April 2007.
\354\ Feist, M.D.; Mason, R.L.; and Buckingham, J.P. Additional
Analyses of the Monte Carlo Model Developed for the Determination of
PEMS Measurement Allowances for Gaseous Emissions Regulated Under
the Heavy-Duty Diesel Engine In-Use Testing Program. SwRI[supreg]
12859. July 2007.
\355\ Khalek, I.A.; Bougher, T.L.; Mason, R.L.; and Buckingham,
J.P. PM- PEMS Measurement Allowance Determination. SwRI Project
03.14936.12. June 2010.
\356\ Giechaskiel B., Valverde V., Clairotte M. 2020 Assessment
of Portable Emissions Measurement Systems (PEMS) Measurement
Uncertainty. JRC124017, EUR 30591 EN. https://publications.europa.eu/en/publications.
---------------------------------------------------------------------------
We are also in the process of further assessing the gaseous PEMS
accuracy margin values for NOX. There have been improvements
made to the PEMS NOX analyzers that were used in the
emission original measurement allowance value determinations and some
of these improvements were implemented in the testing that resulted in
the 10 percent value derived by JRC and some were implemented after.
Based on information from the on-going PEMS test program using the most
current PEMS NOX analyzers, we may make further revisions to
the PEMS accuracy margin for NOX for the off-cycle
NOX standards. This may result in finalizing a different
accuracy margin or separate accuracy margins for each off-cycle bin
NOX standard that could be higher or lower than what we have
proposed. As results become available from this study, we will add them
to the docket.
These accuracy margins can be found in the proposed 40 CFR
1036.420. We request comment on our proposed approach to PEMS accuracy
margins for assessing in-use compliance with NOX and other
pollutant standards.
As part of the PEMS measurement uncertainty analysis we will be
continuing to evaluate proposed test procedure options that could
further reduce the uncertainty of PEMS measurements. This evaluation
includes the test procedures that define the drift check and drift
correction, linearity requirements for the analyzers, and the
requirements that define how the analyzer is zeroed and spanned
throughout the test. We have proposed updates to 40 CFR 1065.935 to
require hourly zeroing of the PEMS analyzers using purified air for all
analyzers. We are also proposing to update the drift limits for
NOX analyzers to improve data quality. Specifically, for
NOX analyzers, we are proposing an hourly or more frequent
zero verification limit of 2.5 ppm, a zero-drift limit over the entire
shift day of 10 ppm, and a span drift limit between the beginning and
end of the shift-day or more frequent span verification(s) of 4 percent of the measured span value. We request comment on the
proposed test procedure updates in 40 CFR 1065.935 and any changes that
would reduce the PEMS measurement uncertainty.
iv. Demonstrating Off-Cycle Standards for Certification
Consistent with current certification requirements in 40 CFR
86.007-21(p)(1), we are proposing a new paragraph in 40 CFR 1036.205(p)
that would require manufacturers to provide a statement in their
application for certification that their engine complies with the off-
cycle standards. Our proposal would require manufacturers to maintain
record of any test data or engineering analysis they used as a basis
for their statement but would not require manufactures to submit that
information as part of their application. We request comment on our
proposal to continue the practice of manufacturers submitting a
statement without test data as a means of demonstrating compliance with
off-cycle standards at certification.
For commenters suggesting manufacturers submit test data, we
request comment on defining a specific test for manufacturers to
demonstrate that they meet off-cycle standards at certification. The
proposed off-cycle standards were designed to apply in-use when engines
may not be operating on EPA's defined duty cycles. We are proposing
that manufacturers use the off-cycle test procedure of 40 CFR 1036.515
when evaluating their in-use emission performance relative to the off-
cycle standards. We request comment on demonstrating compliance with
off-cycle standards by applying the off-cycle test procedure proposed
in 40 CFR 1036.515 to one or more test cycles performed on an engine
dynamometer. We solicit comment on alternatively demonstrating
compliance with a field test using 40 CFR 1036.515.
6. Summary of Requests for Comment on the Stringency of the Off-Cycle
Standards
The effective stringency of the proposed off-cycle standards is
inherently tied to the way in which these standards are applied. To
assist commenters in considering the stringency of the standards in the
full context of the test procedures and compliance provisions, we have
summarized these factors in Table III-20 below.
Table III-20--Summary of Off-Cycle Test Procedure Values and Compliance
Provisions
------------------------------------------------------------------------
Increasing Decreasing
Issue effective effective
stringency stringency
------------------------------------------------------------------------
Numerical value................. Lower value....... Higher value.
Window length................... Shorter windows... Longer windows.
Test conditions................. Broader conditions Narrower
conditions.
Operation type.................. Broader operation. Narrower
operation.
------------------------------------------------------------------------
These factors can be considered individually, but commenters are
encouraged to consider the tradeoffs between them. For example,
commenters supporting a broader range of test conditions, could address
the potential need for provisions to offset the stringency impact, such
as higher standards.
We are proposing to sum the total mass of emissions for a given
pollutant and divide by the sum of CO2 mass emissions per
bin once all the data has been separated into bins. This ``sum-over-
sum'' approach would account for all emissions; however, it would
require the measurement system (PEMS or a NOX sensor) to
provide accurate measurements across the complete range of emissions
concentrations. We specifically request comments on the numeric values
for the bin cut-points, the number of bins, the definition of the bin
cut-point and the reference cycle for each bin. The importance of each
of these values that define the proposed test procedure can be seen
from the NOX emissions achieved on the EPA Stage 3 engine
which is summarized in Section III.B.3. This data shows that the
emissions from this engine are relatively flat as a function of engine
power. This data could suggest that either fewer bins
[[Page 17479]]
are needed, for example combining the idle and low-load bin or that a
different bin definition other than window average power should be used
to bin the data.
We also request comment on the advantages and disadvantages of
other statistical approaches that evaluate a percentile window(s)
within each of the bins instead of the full data set as discussed in
Chapter 3.2.3 in the draft RIA.
D. Summary of Spark-Ignition Heavy-Duty Engine Exhaust Emission
Standards and Test Procedures
This section summarizes current exhaust emission standards and test
procedures for certain spark-ignition (SI) heavy-duty engines and our
proposed updates, as well as the feasibility demonstration and data
that support our proposed changes.
Heavy-duty SI engines are largely produced by integrated vehicle
manufacturers. These vehicle manufacturers sell most of their engines
as part of complete vehicles but may also sell incomplete vehicles
(i.e., an engine and unassembled chassis components) to secondary
vehicle manufacturers.\357\ In the latter case, secondary
manufacturers, sometimes referred to as ``finished vehicle builders,''
complete the body and sell the final commercial vehicle product to the
customer. Under current industry practice, the incomplete vehicle
manufacturer (i.e., chassis manufacturer) certifies both the engine and
incomplete vehicle pursuant to all exhaust and evaporative emission
requirements, performs testing to demonstrate compliance with the
standards and provides the secondary manufacturer with build
instructions to maintain compliance with the standards and to prevent
the secondary manufacturer from performing modifications that would
result in an un-certified configuration. Original chassis manufacturers
and secondary manufacturers share responsibility for ensuring that the
exhaust and evaporative emission control equipment is maintained in the
final product delivered to the end customer.\358\
---------------------------------------------------------------------------
\357\ See e.g., the definitions of ``vehicle'' and ``secondary
vehicle manufacturer'' in 40 CFR 1037.801.
\358\ Responsibilities for multiple manufacturers are described
in 40 CFR 1037.620(b).
---------------------------------------------------------------------------
1. Current Exhaust Emission Standards and Test Procedures
Current Otto-cycle (spark-ignition) heavy-duty engine exhaust
emission standards in 40 CFR 86.008-10 apply to engines as provided in
40 CFR 86.016-1.\359\ The test procedure for these exhaust standards is
the heavy-duty Federal Test Procedure (FTP), which includes an engine
dynamometer schedule that represents urban driving. This test procedure
is used for certification, SEA, and in-use emissions testing.\360\
Similar to the FTP duty cycle for CI engines, SI engine manufacturers
evaluate their HD engines for exhaust emission standards by performing
the FTP duty cycle under cold-start and hot-start conditions and
determine a composite emission value by weighting the cold-start
emission results and the hot-start emission results as specified in 40
CFR 86.008-10(a)(2)(v). This test cycle and cold/hot-start weighting
was developed based on the typical operation of spark-ignition engines
and differs from its compression-ignition counterpart in the normalized
speed and torque setpoints, as well as the length of the cycle. The
current SI engine exhaust emission standards for this duty cycle are
identical to those for CI engines, as shown in Table III-21, consistent
with the principle of fuel neutrality applied in recent light-duty
vehicle criteria pollutant standards rulemakings.\361\
---------------------------------------------------------------------------
\359\ These engines include SI engines installed in vehicles
above 14,000 lb GVWR or incomplete vehicles at or below 14,000 lb
GVWR, but do not include engines installed in incomplete vehicles at
or below 14,000 lb GVWR that are voluntarily certified under 40 CFR
86, subpart S.
\360\ This duty cycle is summarized in Chapter 2.1.3 of the
draft RIA. The driving schedule can be found in paragraph (f)(1) of
Appendix I to 40 CFR part 86.
\361\ See 65 FR 6728 (February 10, 2000) and 79 FR 23454 (April
28, 2014).
Table III-21--Current Otto-Cycle Engine Exhaust Emission Standards Over the FTP Duty-Cycle
----------------------------------------------------------------------------------------------------------------
HC \b\ (g/hp-
NOX \a\ (g/hp-hr) PM (g/hp-hr) hr) CO (g/hp-hr)
----------------------------------------------------------------------------------------------------------------
0.20......................................................... 0.01 0.14 14.4
----------------------------------------------------------------------------------------------------------------
\a\ Engine families participating in the ABT program are subject to a FEL cap of 0.50 g/hp-hr for NOX.
\b\ Engine families participating in the ABT program are subject to a FEL cap of 0.30 g/hp-hr for HC.
To generate specific duty cycles for each engine configuration,
engine manufacturers identify the maximum brake torque versus engine
speed using the engine mapping procedures of 40 CFR 1065.510. The
measured torque values are intended to represent the maximum torque the
engine can achieve under fully warmed-up operation when using the fuel
grade recommended by the manufacturer (e.g., regular unleaded, 87
octane fuel) across the range of engine speeds expected in real-world
conditions. The mapping procedure is intended to stabilize the engine
at discrete engine speed points ranging from idle to the
electronically-limited highest RPM before recording the peak engine
torque values at any given speed. The provision in 40 CFR
1065.510(b)(5)(ii) allows manufacturers to perform a transient sweep
from idle to maximum rated speed, which requires less time than
stabilizing at each measurement point.
The HD Technical Amendments rulemaking migrated some heavy-duty
highway engine test procedures from 40 CFR part 86 to part 1036.\362\
In addition to migrating the heavy-duty FTP drive schedule for SI
engines from paragraph (f) of appendix I to part 86 to paragraph (b) of
appendix II to part 1036, we added vehicle speed and road grade to the
duty-cycle, which are needed to facilitate powertrain testing of SI
engines for compliance with the HD Phase 2 GHG standards. As part of
the drive schedule migration, negative normalized vehicle torque values
over the HD FTP SI duty-cycle were removed.
---------------------------------------------------------------------------
\362\ 86 FR 34311, June 29, 2021.
---------------------------------------------------------------------------
2. Proposed Exhaust Emission Standards and Test Procedures
We are proposing to migrate the existing provisions for heavy-duty
Otto-cycle engines from 40 CFR part 86, subpart A, into part 1036, with
the migrated part 1036 provisions applying to heavy-duty SI engines
starting in MY 2027.\363\ We are also proposing additional revisions as
noted in this section.
---------------------------------------------------------------------------
\363\ Under the proposed migration into part 1036, Spark-
ignition HDE produced before model year 2027 would remain subject to
existing part 86 requirements, including the exhaust and crankcase
emission standards specified in 40 CFR 86.008-10(a) and (c).
---------------------------------------------------------------------------
[[Page 17480]]
Our proposed revisions to 40 CFR 1036.1 include migrating and
updating the applicability provisions of 40 CFR 86.016-1. The
provisions proposed in this section would apply for SI engines
installed in vehicles above 14,000 lb GVWR and incomplete vehicles at
or below 14,000 lb GVWR, but do not include engines voluntarily
certified to or installed in vehicles subject to 40 CFR part 86,
subpart S. We propose to update the primary intended service classes
currently defined in 40 CFR 1036.140 to refer to new acronyms such that
the proposed requirements in this section apply to the ``Spark-ignition
HDE'' primary intended service class. Additionally, we are proposing
updated Spark-ignition HDE exhaust emission standards in a new 40 CFR
1036.104. The proposal includes two sets of options for these
standards: Proposed Option 1 and proposed Option 2. Proposed Option 1
would apply in two steps, with a first step in MY 2027 and a second
step in MY 2031. Proposed Option 2 would apply in a single step
starting in MY 2027. The two proposed options generally represent the
range of lead time, standards, regulatory useful life periods, and
emission-related warranty periods we are currently considering in this
rule for HD SI engines.
As described in the following sections, Spark-ignition HDE
certification would continue to be based on emission performance in
lab-based engine dynamometer testing, with a proposed new SET duty
cycle to address high load operation and idle emission control
requirements to supplement our current FTP duty cycle.\364\ We are
proposing two options to lengthen useful life and emissions warranty
periods for all heavy-duty engines, including Spark-ignition HDE, as
summarized in the following sections and detailed in Sections IV.A and
IV.B.1 of this preamble.\365\ Engine manufacturers would continue to
have the flexibility to participate in EPA's ABT program. We are
proposing to update our ABT provisions in part 1036, subparts B and H,
to reflect our proposed standards and useful life periods (see Section
IV.G of this preamble). We are also proposing family emission limit
(FEL) caps for NOX in our proposed ABT program as described
in the following sections.
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\364\ CARB's HD Omnibus rulemaking included ``in-use
thresholds'' (i.e., ``off-cycle standards'' in this proposal) for
heavy-duty Otto-cycle engines. We request comment on setting off-
cycle standards for Spark-ignition HDE. We are not proposing a
manufacturer-run in-use testing program for Spark-ignition HDE at
this time, though we may consider it in future rulemakings. See
California Air Resources Board. Staff Report: Initial Statement of
Reasons-Public Hearing to Consider the Proposed Heavy-Duty Engine
and Vehicle Omnibus Regulation and Associated Amendments. June 23,
2020. page III-33. Available online: https://ww2.arb.ca.gov/rulemaking/2020/hdomnibuslownox.
\365\ We are proposing to migrate the current alternate
standards for engines used in certain specialty vehicles from 40 CFR
86.007-11 and 86.008-10 into 40 CFR 1036.605 without modification.
See Section XII.B of this preamble for a discussion of these
standards and options for which we are requesting comment.
---------------------------------------------------------------------------
i. Proposed Updates to the Federal Test Procedure and Standards
We propose to update 40 CFR part 1036, including the test procedure
provisions of part 1036, subpart F, to apply for criteria pollutant
testing. We propose that manufacturers would use the current FTP drive
schedule of Appendix II of part 1036.\366\ As part of migrating the FTP
drive schedule from part 86 to part 1036 in the recent HD Technical
Amendment rulemaking,\367\ negative torque values were replaced with
closed throttle motoring but there was no change to the weighting
factors or drive schedule speed values. As shown in Table III-22, we
are co-proposing two options to update our Spark-ignition HDE exhaust
standards for the FTP duty cycle. The proposed Spark-ignition HDE
exhaust standards maintain our fuel-neutral approach with standards
that are numerically identical to the two steps of the proposed
compression-ignition engine standards over our proposed lengthened
Spark-ignition HDE useful life periods.\368\
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\366\ Note that we are proposing to rename this appendix to
Appendix B to part 1036.
\367\ 86 FR 34311, June 29, 2021.
\368\ Our proposed useful life periods are based on the
operational life of the engines and differ by primary intended
service class. See Section IV.A of this preamble for a discussion of
our proposed useful life periods.
Table III-22--Proposed Spark-Ignition HDE Exhaust Emission Standards Over the FTP Duty Cycle
--------------------------------------------------------------------------------------------------------------------------------------------------------
NOX\a\ (mg/hp- Useful life
Scenario Model year hr) PM (mg/hp-hr) HC (mg/hp-hr) CO (g/hp-hr) (miles/years)
--------------------------------------------------------------------------------------------------------------------------------------------------------
Proposed Option 1....................... 2027-2030.................. 35 5 60 6.0 155,000/12
2031 and later............. 20 5 40 6.0 200,000/15
Proposed Option 2....................... 2027 and later............. 50 5 40 6.0 150,000/10
--------------------------------------------------------------------------------------------------------------------------------------------------------
\a\ Engine families participating in the ABT program would be subject to a NOX FEL cap of 150 mg/hp-hr for MYs 2027-2030 under proposed Option 1 or for
MYs 2027 and later under proposed Option 2, and 50 mg/hp-hr for MYs 2031 and later under proposed Option 1.
Our analysis of recent SI HDE certification data suggests that the
proposed Options 1 and 2 standards are already nearly achievable for
the existing useful life mileage values using emission control
technologies available today. All SI heavy-duty engines currently on
the market use a three-way catalyst (TWC) to simultaneously control
NOX, HC, and CO emissions.\369\ We project manufacturers
would continue to use TWC technology and would adopt advanced catalyst
washcoat technologies and refine their existing catalyst thermal
protection (fuel enrichment) strategies to prevent damage to engine and
catalyst components over our proposed longer useful life. Our
feasibility analysis in Section III.D.3 describes the derivation of the
proposed standards, including results from our SI technology
demonstration program showing the feasibility of meeting these
standards up to and beyond our proposed Options 1 and 2 useful life
mileage values.
---------------------------------------------------------------------------
\369\ See Chapter 1.2 of the draft RIA for a detailed
description of the TWC technology and other strategies HD SI
manufacturers use to control criteria emissions.
---------------------------------------------------------------------------
ii. Proposed Updates to Engine Mapping Test Procedure
As noted in Section III.D.1, manufacturers use the engine fuel
mapping procedures of 40 CFR 1065.510 for certification. In Chapter
2.3.2 of our draft RIA, we describe torque variability that can result
from the electronic controls used in SI engines. We are proposing
updates to the engine mapping test procedure for heavy-duty engines to
require that the torque curve established during the mapping procedure
for highway heavy-duty engines be representative of the highest
[[Page 17481]]
torque level possible when using the manufacturer's recommended fuel
grade (e.g., regular unleaded, 87 octane). Specifically, our proposed
update to 40 CFR 1065.510(b)(5)(ii) would require manufacturers to
disable any electronic controls that they report to EPA as an auxiliary
emission control device (AECD) that would impact peak torque during the
engine mapping procedure.\370\ We are proposing these updates to apply
broadly for all engines covered under part 1065 (see 40 CFR 1065.1).
Section XII.I of this preamble includes a discussion of proposed
revisions to part 1065.
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\370\ AECDs are defined in 40 CFR 1036.801 and described in our
proposed, migrated new paragraph 1036.115(h). Manufacturers report
AECDs in their application for certification as specified in our
proposed, migrated and updated Sec. 1036.205(b).
---------------------------------------------------------------------------
iii. Proposed Supplemental Emission Test and Standards
As discussed in Chapter 1 of the draft RIA, SI engines maintain
stoichiometric air-fuel ratio control for a majority of the points
represented on a fuel map. However, engine manufacturers program power
enrichment and catalyst protection enrichment commands to trigger
additional fuel to be delivered to the engine when either the engine
requires a power boost to meet a load demand or high exhaust
temperatures activate thermal protection for the catalyst. Generally,
these strategies temporarily allow the engine to deviate from its
``closed loop'' control of the air-fuel ratio to increase the fraction
of fuel (i.e., fuel enrichment) and lower exhaust temperatures or
increase engine power. Fuel enrichment is an effective means to protect
the catalyst and increase engine power, but frequent enrichment events
can lead to high criteria pollutant emissions and excessive fuel
consumption not captured in existing test cycles. In Chapter 2.2 of the
draft RIA, we highlight the opportunities to reduce emissions in high-
load operating conditions where engines often experience enrichment for
either catalyst protection or a power boost. Our feasibility discussion
in Section III.D.3 presents thermal management, catalyst design, and
engine control strategies engine manufacturers can implement to reduce
enrichment frequency and associated emissions to meet our proposed
standards.
Manufacturers implement enrichment strategies in real world
operation when engines are above about 90 percent throttle for a
duration that exceeds certain thresholds determined by the
manufacturer. The FTP duty cycle currently used for engine
certification does not capture prolonged operation in those regions of
the engine map. Historically, in light of the limited range of
applications and sales volumes of SI heavy-duty engines, especially
compared to CI engines, we believed the FTP duty cycle was sufficient
to represent the high-load and high-speed operation of SI engine-
powered heavy-duty vehicles. As the market for SI engines increases for
use in larger vehicle classes, these engines are more likely to operate
under extended high-load conditions, causing us to more closely examine
the adequacy of the test cycle in ensuring emissions control under real
world operating conditions.
The existing supplemental emission test (SET) duty cycle, currently
only applicable to CI engines, is a ramped modal cycle covering 13
steady-state torque and engine speed points that is intended to
exercise the engine over sustained higher load and higher speed
operation. We believe the SET procedure, including updates proposed in
this rule, could be applied to SI engines and we are proposing to add
the SET duty cycle and co-proposing two options for new SET emission
standards for the Spark-ignition HDE primary intended service
class.\371\ This new cycle would ensure that emission controls are
properly functioning in the high load and speed conditions covered by
that duty cycle. The proposed SET standards for Spark-ignition HDE are
based on the same SET procedure, with the same proposed updates, as for
heavy-duty CI engines, and we request comment on the need for any SI-
specific provisions. Specifically, we request comment on the
appropriateness of the CI-based weighting factors that determine the
time spent (i.e., dwell period) at each cycle mode. We encourage
commenters to submit data to support any alternative dwell periods we
should consider for SI engines.
---------------------------------------------------------------------------
\371\ See our proposed updates to the SET test procedure in 40
CFR 1036.505.
---------------------------------------------------------------------------
We received comments in response to our ANPR discussion of the
potential addition of an SET test cycle for HD SI engines.\372\ The
commenter suggested that additional test cycles to capture sustained
high load operation are not necessary and deviations from the FTP
emission control strategies are addressed through the case-by-case AECD
review process. While we agree that this process is available during
the certification of an engine or vehicle, we believe it is more
effective to evaluate the emission control system over measured test
cycles with defined standards, where such test cycles are available,
rather than relying solely on case-by-case identification by the
manufacturer and review by EPA of the AECDs for each engine family. The
commenter describes a high load enrichment AECD, which potentially
increases CO, NMHC and PM emissions (see RIA Ch 3.2). However, the
agency is also concerned about the potential for increased
NOX emissions during high load stoichiometric operation,
where the enrichment AECD is not active. The current FTP transient
cycle does not sufficiently represent these high load conditions, and
we believe that the SET cycle is appropriate for evaluating this type
of operation.
---------------------------------------------------------------------------
\372\ See comments from Roush CleanTech (EPA-HQ-OAR-2019-0055-
0303) in our docket.
---------------------------------------------------------------------------
Similar to our fuel-neutral approach for FTP, we are proposing to
align the SET standards for CI and SI engines, as shown in Table III-
23. Specifically, we propose to adopt the SI HDE SET standards for
NOX and PM emissions based on the demonstrated ability of CI
engines to control these emissions under high load conditions. The
proposed Options 1 and 2 Spark-ignition HDE standards for HC and CO
emissions on the SET cycle are numerically equivalent to the respective
proposed FTP standards and are intended to ensure that SI engine
manufacturers utilize emission control hardware and calibration
strategies that maintain effective control of emissions during high
load operation.\373\ We believe the proposed SET duty cycle and
standards would accomplish this goal, and the level of our proposed
Options 1 and 2 HC and CO standards are feasible over our proposed
Options 1 and 2 useful life mileages based on our HD SI technology
demonstration program summarized in Section III.D.3.ii.b. We request
comment on the proposed SET test cycle and standards for Spark-ignition
HDE, and any modifications we should consider to adapt the current CI-
based SET duty cycle to SI HDEs.
---------------------------------------------------------------------------
\373\ Test results presented in Chapter 3.2.3 of the draft RIA
and summarized in Section III.D.3 indicate that these standards are
achievable when the engine controls limit fuel enrichment and
maintain closed loop control of the fuel-air ratio.
[[Page 17482]]
Table III-23--Proposed Spark-Ignition HDE Exhaust Emission Standards Over the SET Duty-Cycle
--------------------------------------------------------------------------------------------------------------------------------------------------------
NOX (mg/hp-hr) Useful life
Scenario Model year PM (mg/hp-hr) HC (mg/hp-hr) CO (g/hp-hr) (miles/years)
--------------------------------------------------------------------------------------------------------------------------------------------------------
Proposed Option 1....................... 2027-2030.................. 35 5 60 6.0 155,000/12
2031 and later............. 20 5 40 6.0 200,000/15
Proposed Option 2....................... 2027 and later............. 50 5 40 6.0 150,000/10
--------------------------------------------------------------------------------------------------------------------------------------------------------
We are also considering other approaches to address emissions from
enrichment events during high load operation. Our current provisions in
40 CFR 86.004-28(j) require engine manufacturers to account for
emission increases that are associated with aftertreatment systems that
infrequently regenerate.\374\ Compression-ignition engine manufacturers
currently apply these infrequent regeneration adjustment factor (IRAF)
provisions to account for emission increases that may occur when the
DPFs used for PM control on their engines require regenerations. These
infrequent regeneration events use additional fuel to temporarily heat
the DPF and clean the filter. Similar to the approach for infrequent
regeneration events, the agency seeks comment on whether to require
manufacturers to apply adjustment factors to SI FTP and/or SET emission
test results to quantify the HC, CO, NOX, and PM emission
increases that occur due to enrichment AECDs. These factors would be
quantified in a manner similar to that used in developing IRAFs, where
they are based on the estimated real-world frequency and the measured
emissions impact of these events.
---------------------------------------------------------------------------
\374\ We are proposing to migrate the current IRAF provisions
into a new section 40 CFR 1036.522.
---------------------------------------------------------------------------
iv. Proposed Idle Control for Spark-Ignition HDE
As described in Chapter 3.2 of the draft RIA, an idle test would
assess whether the main component of the SI engine emission control
system, the catalyst, remains effective during prolonged idle events.
Heavy-duty SI engines can idle for long periods during loading or
unloading of the vehicle cargo or to maintain cabin comfort (i.e.,
heating or cooling) when the vehicle is parked.
Our primary concern for extended idle operation is that prolonged
idling events may allow the catalyst to cool and reduce its efficiency
resulting in emission increases including large emission increases on
the driveaway until the catalyst temperatures increase. As discussed in
the draft RIA, our recent HD SI test program showed idle events that
extend beyond four minutes allow the catalyst to cool below the light-
off temperature of 350 [deg]C. The current heavy-duty FTP and proposed
SET duty cycles do not include sufficiently long idle periods to
represent these real-world conditions where the exhaust system cools
below the catalyst's light-off temperature. We are proposing in a new
paragraph at 40 CFR 1036.115(j)(1) to require the catalyst bed used in
SI HDEs to maintain a minimum temperature of 350 [deg]C to ensure
emission control during prolonged idle; manufacturers would also be
able to request approval of alternative strategies to prevent increased
emissions during idling. We believe this minimum temperature
requirement would sufficiently ensure emission control is maintained
during idle, while addressing ANPR commenter concerns that our proposed
idle requirements should not require significant additional test and
certification costs.\375\ We request comment on this proposal, as well
as additional or alternative strategies, such an idle test cycle and
standard, that are capable of representing real-world operation and
would address idle emissions not observed or measured on the current
and proposed duty cycles. Commenters are encouraged to include data
that represents engines expected to be available in the MY 2027 and
later timeframe.
---------------------------------------------------------------------------
\375\ Roush comments (EPA-HQ-OAR-2019-0055-0303).
---------------------------------------------------------------------------
We recognize that over the next decade there may be an added
incentive to generally reduce idling as a compliance strategy to meet
EPA's heavy-duty greenhouse gas standards. Widespread adoption of idle
reduction technologies, such as engine stop-start, may reduce the
frequency and duration of prolonged idle and reduce the need for
exhaust temperature thresholds. However, these idle reduction
strategies may also cause emission increases when the engine is
restarted, where the catalyst and oxygen sensors may have cooled and
require a warm-up period. We request comment, including relevant data,
on the expected adoption rate of idle reduction technologies (e.g.,
stop-start) in the heavy-duty sector and the impact on criteria
pollutant emissions when these technologies are in use.
v. Proposed Powertrain Testing Option for Hybrids
As summarized in Section III.B, we are proposing to expand the
existing powertrain test procedures in 40 CFR 1037.550 to allow hybrid
manufacturers to certify their products as meeting EPA's criteria
pollutant standards.\376\ The procedure updates are intended to apply
to both CI and SI-based hybrid systems, but many of the default vehicle
parameters are based on CI systems. We request comment on the need for
SI-specific vehicle parameters such as vehicle mass, drag coefficients,
and rolling resistance coefficients.
---------------------------------------------------------------------------
\376\ See Chapter 2 of the draft RIA for a detailed description
of the powertrain test procedure.
---------------------------------------------------------------------------
vi. Proposed Thermal Protection Temperature Modeling Validation
Manufacturers utilize some form of catalyst or critical exhaust
component temperature modeling within the ECM to determine when to
activate fuel enrichment strategies to protect engine and catalyst
hardware from excessive temperatures that may compromise durability.
Manufacturers typically design these models during the engine
development process by monitoring the actual temperatures of exhaust
system components that have been instrumented with thermocouples during
dynamometer testing. In these controlled testing conditions,
manufacturers can monitor temperatures and stop the test to protect
components from damage from any malfunctions and resulting excessive
temperatures. The accuracy of these models used by manufacturers is
critical in both ensuring the durability of the emission control
equipment and preventing excessive emissions that could result from
unnecessary or premature activation of thermal protection strategies.
The existing regulations require any catalyst protection strategies
adopted by HD SI engine manufacturers to be reported to EPA in the
application for certification as an AECD.\377\ The engine
[[Page 17483]]
controls used to implement these strategies often rely on a modeling
algorithm to predict high exhaust temperatures and to disable the
catalyst, which can change the emission control strategy and directly
impact real world emissions. During the certification process,
manufacturers typically disclose the temperature thresholds of the
critical components that need thermal protection and the parameter
values (e.g., time and temperature) at which the model activates the
protection strategy. The agency has historically determined the
appropriateness of these temperature limits based on information from
engine manufacturers and component suppliers. We are proposing to
standardize the process during certification of how a manufacturer
discloses and validates a thermal protection model's performance.
---------------------------------------------------------------------------
\377\ See 40 CFR 86.094-21(b)(1)(i) and our proposed migration
of those provisions to 40 CFR 1036.205(b).
---------------------------------------------------------------------------
In order to ensure that a manufacturer's model accurately estimates
the temperatures at which thermal protection modes are engaged, the
agency is proposing a validation process in a new paragraph 40 CFR
1036.115(j)(2) that would document the model performance during
certification testing. The proposed validation process would require
manufacturers to record component temperatures during engine mapping
and the FTP and proposed SET duty cycles and a second-by-second
comparison of the modeled temperature and the actual component
temperature applications and submit as part of their certification. We
propose that manufacturers must show that the measured component
temperatures and the software-derived temperature model estimates are
within 5 [deg]C. This limitation on temperature differential is
proposed to prevent model-based AECDs from being overly conservative in
their design such that catalyst protection and resulting emissions
increases due to fuel enrichment is triggered at lower temperatures
than necessary. Manufacturers would be exempt from this model
validation requirement for all engines that continuously monitor
component temperatures via temperature sensors in lieu of thermal
protection modeling.
As described in Section IV.C, we are proposing to expand the list
of OBD parameters accessible using a generic scan tool. We are
proposing that SI engine manufacturers monitoring component
temperatures to engage thermal protection modes would make the
component temperature parameters (measured and modeled, if applicable)
publicly available, as specified in a new 40 CFR 1036.110(c)(4).
The agency seeks comment on this model validation proposal,
including data that shows the frequency of preventable enrichment
occurrences. We request comment on our proposed temperature allowance
of 5 [deg]C and whether we should require a specific type of
thermocouple to measure the component temperatures. We also request
comment on whether we should specify a method to filter temperature
data to account for transient engine speed conditions. The agency also
seeks comment on requiring manufacturers to incorporate temperature
sensors on all production engines to continuously measure the
temperature of any exhaust component that is currently protected by use
of an enrichment strategy instead of relying on software models to
estimate temperature. Currently, temperature sensors are used in
production compression-ignition emission control systems and some
light-duty SI applications.
vii. Proposed OBD Flexibilities
We recognize that there can be some significant overlap in the
technologies and control systems adopted for products in the chassis-
certified and engine-certified markets. These vehicles may share common
engine designs and components, and their emission control systems may
differ only in catalyst sizing and packaging and the calibration
strategies used to meet the chassis- or engine-based emission
standards.
We are proposing to further incentivize HD SI engine manufacturers
to adopt their chassis-certified technologies and approaches in their
engine-certified products so that the emission control strategies of
their two product lines are more closely aligned. Specifically, we are
proposing to limit the need for duplicate OBD certification testing if
a manufacturer's chassis- and engine-certified technology packages are
sufficiently similar. The current regulations in 40 CFR part 86
distinctly separate the OBD requirements based on GVWR. Under 40 CFR
86.007-17, engines used in vehicles at or below 14,000 lb GVWR are
subject to the chassis-based OBD provisions of 40 CFR 86.1806. Engines
in vehicles above 14,000 lb GVWR are subject to the engine-based
provisions of 40 CFR 86.010-18 and there is no pathway for these larger
vehicles to certify using the chassis-based OBD provisions.
In addition to the general heavy-duty OBD provisions proposed in
new section 40 CFR 1036.110, we are proposing to allow vehicle
manufacturers the option to request approval to certify the OBD of
their spark-ignition, engine-certified products using data from similar
chassis-certified Class 2b and Class 3 vehicles that meet the
provisions of 40 CFR 86.1806-17. As part of the approval request,
manufacturers would show that the engine- and chassis-certified
products use the same engines and generally share similar emission
controls (i.e., are ``sister vehicles''). Under this proposal,
manufacturers would still be required to submit a separate application
for certification for their engine-certified products, but EPA may
approve the use of OBD testing data from sister vehicles at or below
14,000 lb GVWR class for the engine-certified products. We request
comment on any additional provisions or limitations we should consider
adopting related to aftertreatment characteristics, chassis
configurations, or vehicle classes when evaluating a manufacturer's
request to share OBD data between engine- and chassis-certified product
lines. Specifically, we request comment, including data, on the impact
of varying vehicle components such as transmissions, axle ratios, and
fuel tank sizes on the OBD system. Finally, we request comment on
additional compliance provisions, beyond OBD, that could be streamlined
for these sister vehicles.
viii. Potential Off-Cycle Standards for Spark-Ignition HDE
As described in Section III.C, CI engines have been subject to not-
to-exceed (NTE) standards and in-use testing requirements for many
years. In Section III.C.2, we propose new off-cycle standards and
updated in-use test procedures for CI engines. The proposed in-use test
procedures in 40 CFR part 1036, subpart E, include the steps to perform
the manufacturer-run field testing program for CI engines as migrated
and updated from 40 CFR part 86, subpart T. The in-use procedures are
based on a new moving average window (MAW) procedure in 40 CFR 1036.515
that separates in-use operation into idle, low load and medium/high
load bins.
For SI engines, we request comment on setting off-cycle standards
that would be based on an approach similar to the one taken by CARB in
their HD Omnibus rulemaking.\378\ The Omnibus rule includes ``in-use
thresholds'' (i.e., off-cycle standards) for HD Otto cycle engines
based on the laboratory-run FTP and SET duty cycles, and manufacturers
[[Page 17484]]
may comply by attesting to meeting the in-use thresholds in their
application for CARB certification. The CARB in-use thresholds apply to
emissions measured over a shift day and processed into a single bin of
operation. The thresholds from the single HD Otto cycle engine bin
match CARB's standards in the medium/high load in-use bin for CI
engines.
---------------------------------------------------------------------------
\378\ California Air Resources Board. Staff Report: Initial
Statement of Reasons-Public Hearing to Consider the Proposed Heavy-
Duty Engine and Vehicle Omnibus Regulation and Associated
Amendments. June 23, 2020. page III-33. Available online: https://ww2.arb.ca.gov/rulemaking/2020/hdomnibuslownox.
---------------------------------------------------------------------------
We are not proposing to include Spark-ignition HDE in our
manufacturer-run field testing program at this time, and we currently
lack in-use data to assess the feasibility of doing so, but we may
consider it in a future rulemaking. We request comment on adopting in-
use provisions similar to those for HD Otto cycle engines in CARB's
program. Specifically, we request comment on allowing SI HDE
manufacturers to attest to compliance with off-cycle standards in the
application for certification and on not including SI HDE in our
manufacturer-run field testing program. We request comment, including
data, on the appropriate level of off-cycle standards we should
consider for Spark-ignition HDE. Table III-24 presents a potential set
of single bin off-cycle standards for Spark-ignition HDE that match the
medium/high load in-use bin standards of proposed Options 1 and 2 for
CI engines and similarly apply conformity factors to the proposed FTP
and SET duty cycle standards for each pollutant (i.e., 2.0 for MY 2027
through 2030 and 1.5 for MY 2031 and later under Option 1, and 1.5 for
MY 2027 and later under Option 2). We request comment on these or other
off-cycle standards we should consider for Spark-ignition HDE,
including whether we should include additional in-use bins if we
finalize LLC or other duty cycles in the future.
Table III-24--Potential Off-Cycle Exhaust Emission Standards for Spark-Ignition HDE
----------------------------------------------------------------------------------------------------------------
NOX (mg/hp-hr)
Scenario Model year PM (mg/hp-hr) HC (mg/hp-hr) CO (g/hp-hr)
----------------------------------------------------------------------------------------------------------------
Proposed Option 1............. 2027-2030....... 70 10 120 12.0
2031 and later.. 30 8 60 9.0
Proposed Option 2............. 2027 and later.. 75 8 60 9.0
----------------------------------------------------------------------------------------------------------------
While we are not proposing off-cycle standards or a manufacturer-
run in-use testing program for Spark-ignition HDE, we are soliciting
comment on draft regulatory text that could be included in 40 CFR
1036.104 and 1036.515 and in 40 part CFR 1036, subpart E, with
potential in-use provisions for Spark-ignition HDE.\379\ Even without a
regulatory requirement for manufacturers to perform field testing,
these test procedures would be valuable for Spark-ignition HDE
manufacturers or EPA to compare in-use emissions to the duty cycle
standards. Manufacturers could also use the procedures to verify their
DF under the proposed PEMS testing option in 40 CFR 1036.246. We
request comment on adopting in-use test procedures and setting off-
cycle standards for Spark-ignition HDE, including data to support the
appropriate level of the standards.
---------------------------------------------------------------------------
\379\ Brakora, Jessica. Memorandum to Docket EPA-HQ-OAR-2019-
0055. ``Draft regulatory text for potential off-cycle standards and
in-use test procedures for Spark-ignition HDE'' July 21, 2021.
---------------------------------------------------------------------------
ix. Potential Low Load Cycle and Standards
Heavy-duty gasoline engines are currently subject to FTP testing,
and we are proposing a SET procedure to evaluate emissions performance
of HD SI engines under the sustained high speeds and loads that can
produce high emissions. We are also considering whether a low-load
cycle could address the potential for high emissions from SI engines
when catalysts may not maintain sufficient internal temperature to
remain effective.
Section III.B of this preamble describes the LLC duty cycle and
standards we are proposing for HD compression-ignition engines.\380\ In
our ANPR, we requested comment on the need for a low-load or idle cycle
in general, and suitability of CARB's diesel-targeted low-load and
clean idle cycles for evaluating the emissions performance of heavy-
duty gasoline engines. One commenter suggested the higher exhaust
temperatures of SI engines made catalyst deactivation less of a concern
so that a low load cycle was not warranted.\381\
---------------------------------------------------------------------------
\380\ See 40 CFR 1036.104 for the proposed LLC standards and
Sec. 1036.512 for the proposed test procedure.
\381\ Roush comments (EPA-HQ-OAR-2019-0055-0303).
---------------------------------------------------------------------------
As described in Section III.D.2.iv, we believe the proposed
catalyst temperature control would effectively address idle emissions,
but we recognize the value of demonstrating catalyst effectiveness
during periods of prolonged idle and at low load, including when the
vehicle accelerates from a stopped idle condition to higher speeds. We
are soliciting comment on adopting a LLC duty cycle and standards for
HD SI engines in addition to or in place of the idle control proposed
in Section III.D.2.iv. We currently do not have test results
demonstrating HD SI engine performance over the LLC duty cycle.
In considering Spark-ignition HDE standards over the LLC duty
cycle, we solicit comment on applying LLC standards over the useful
life periods of proposed Options 1 and 2 for the other Spark-ignition
HDE standards. We also solicit comment on adopting the same numeric
level of the standards for the same pollutants under proposed Options 1
and 2 for CI engines over the proposed Spark-ignition HDE useful life
periods. We request comment on the benefits and challenges of an LLC
standard for HD SI compliance, and encourage commenters to include
emission performance data over the LLC duty cycle or other cycles that
they believe would cause manufacturers to improve the emissions
performance of their heavy-duty SI engines under lower load operating
conditions.
3. Feasibility Analysis for the Proposed Exhaust Emission Standards
This section describes the effectiveness and projected costs of the
control technologies that we analyzed in developing our proposed Spark-
ignition HDE exhaust emission standards. In evaluating technology
feasibility, we considered impacts on energy by monitoring
CO2 emissions, the lead time manufacturers need to develop
and apply control strategies and implement performance demonstrations,
and the need to maintain utility and safety of the engines and
vehicles.
Our feasibility analyses for the proposed Options 1 and 2 FTP and
SET exhaust emission standards are based on the HD SI technology
demonstration program summarized in this section and detailed in
Chapter 3.2.2.3 of the draft RIA. Feasibility of the proposed FTP
standards is further supported by compliance data submitted by
manufacturers for the 2019 model year.
[[Page 17485]]
We also support the feasibility of the proposed Options 1 and 2 SET
standards using engine fuel mapping data from a test program performed
by the agency as part of the HD GHG Phase 2 rulemaking. See Chapter 3.2
of the draft RIA for more details related to these datasets.
i. Summary of Exhaust Emission Technologies Considered
This section summarizes the specific technologies and emission
control strategies we considered as the basis for our proposed exhaust
emission standards. The technologies presented in this section are
described in greater detail in Chapters 1 and 3 of the draft RIA.
Our proposed Options 1 and 2 Spark-ignition HDE exhaust emission
standards are based on the performance of the technology packages
widely adopted for SI engines in chassis-certified vehicles today. We
project manufacturers would meet our proposed standards by building on
their existing TWC-based emission control strategies. Our technology
demonstration evaluated advanced catalyst formulations, catalyst design
changes including light-off catalysts located closer to the engine,
engine down-speeding, and engine calibration strategies that can
minimize enrichment during high-load and accelerate light-off for lower
load and idle operations.
The catalyst system and related exhaust components have progressed
in recent light-duty applications and are currently able to tolerate
significantly higher exhaust gas temperatures while still maintaining
emission control over the current useful life. We expect that improved
materials, such as the advanced catalyst formulations evaluated in our
technology demonstration, along with more robust temperature management
would result in significant emission reductions and engines that are
able to meet the proposed standards. The advanced catalyst formulations
we evaluated were aged to 250,000 miles, which is longer than the
useful life mileages that would apply under proposed Options 1 and 2
for Spark-ignition HDE.\382\
---------------------------------------------------------------------------
\382\ Proposed Option 1 includes a useful life of 155,000 miles
or 12 years for model years 2027 through 2030 and 200,000 miles or
15 years for model years 2031 and later. Proposed Option 2 includes
a useful life of 150,000 miles or 10 years for model years 2027 and
later. See Section IV.A. for the development of our proposed useful
life periods.
---------------------------------------------------------------------------
Engine down speeding can help avoid the high speed, high exhaust
gas temperature conditions that typically result in fuel enrichment due
to engine component durability and catalyst thermal concerns. With the
integration of modern multi-speed electronically controlled
transmissions, this down speeding approach is extremely feasible and
likely to also reduce engine wear and improve fuel consumption with
little perceptible effect on performance for commercial vehicle
operation. In our demonstration program, we reduced the base engine's
manufacturer-stated maximum test speed of 4715 RPM to 4000 RPM to
evaluate the impact of engine down-speeding.
ii. Projected Exhaust Emission Technology Package Effectiveness
a. Technology Effectiveness Over the FTP Duty Cycle
Our HD SI technology demonstration program evaluated several
pathways manufacturers could use to achieve the proposed Options 1 and
2 standards. As shown in Table III-25, use of advanced catalysts
provided substantial NOX emission reductions over the FTP
duty cycle beyond the performance demonstrated by technologies on
recently certified engines.\383\ Engine down-speeding further decreased
CO emissions while maintaining NOX, NMHC, and PM control.
Engine down-speeding also resulted in a small improvement in brake
specific fuel consumption over the FTP duty cycle reducing from 0.46 to
0.45 lb/hp-hr. See Chapter 3.2.3 of the draft RIA for an expanded
description of the test program and results.
---------------------------------------------------------------------------
\383\ As presented later in this section, MY 2019 gasoline-
fueled HD SI engine certification results included NOX
levels ranging from 29 to 160 mg/hp-hr at a useful life of 110,000
miles.
Table III-25--Exhaust Emission Results From FTP Duty Cycle Testing in the HD SI Technology Demonstration
----------------------------------------------------------------------------------------------------------------
NOX (mg/hp-hr) NMHC (mg/hp-
PM (mg/hp-hr) hr) CO (g/hp-hr)
----------------------------------------------------------------------------------------------------------------
Proposed Option 1 Standards (MY 2027-2030)...... 35 5 60 6.0
Proposed Option 1 Standards (MY 2031 and later). 20 5 40 6.0
Proposed Option 2 Standards (MY 2027 and later). 50 5 40 6.0
Base Engine with Advanced Catalyst \a\.......... 19 4.8 32 4.9
Down-sped Engine with Advanced Catalyst \b\..... 18 4.5 35 0.25
----------------------------------------------------------------------------------------------------------------
\a\ Base engine's manufacturer-stated maximum test speed is 4,715 RPM; advanced catalyst aged to 250,000 miles.
\b\ Down-sped engine's maximum test speed lowered to 4,000 RPM; advanced catalyst aged to 250,000 miles.
We expect manufacturers could achieve similar emission performance
by adopting other approaches, including a combination of calibration
changes, optimized catalyst location, and fuel control strategies that
EPA was unable to evaluate in our demonstration program due to limited
access to proprietary engine controls.
In addition to our demonstration program, we evaluated the
feasibility of the proposed Options 1 and 2 FTP standards by
considering the performance of recently-certified engines. As detailed
in Chapter 3.2.3.1 of the draft RIA, MY 2019 compliance data over the
FTP duty cycle included the performance of six HD SI engine families
from four manufacturers, representing the emission performance of all
gasoline-fueled HD SI engines certified in MY 2019 as incomplete
vehicles (i.e., engine certified).
Table III-26 presents the manufacturer-reported MY 2019 levels for
the three pollutants addressed by TWCs: NOX, NMHC and
CO.\384\ PM emissions for most of these SI engines were undetectable
and reported as zero for certification. In the table, we identify the
six certified engines by descending NOX level and note that
three of the six engines, representing over 70 percent of the MY 2019
engine-certified, gasoline-fueled HD SI engines, achieve a
NOX level that is less than half the current standard of
0.20 g/hp-hr (i.e., 200 mg/hp-hr). When calibrating their engines, SI
manufacturers experience tradeoffs in
[[Page 17486]]
TWC performance for the three pollutants and each manufacturer may
optimize their emission controls differently while complying with
applicable emission standards. As expected, the certification results
show no clear relationship between NMHC or CO emissions and the level
of reduced NOX among the various engine calibrations.
---------------------------------------------------------------------------
\384\ U.S. EPA. ``Heavy-Duty Highway Gasoline and Diesel
Certification Data (Model Years: 2015-Present)''. Available online:
https://www.epa.gov/sites/production/files/2020-01/heavy-duty-gas-and-diesel-engines-2015-present.xlsx. Accessed June 2020.
Table III-26--FTP Duty Cycle Emission Levels Reported for Six Engine-Certified, Gasoline-Fueled HD SI Engines in MY 2019
--------------------------------------------------------------------------------------------------------------------------------------------------------
Cert Engine 1 Cert Engine 2 Cert Engine 3 Cert Engine 4 Cert Engine 5 Cert Engine 6
--------------------------------------------------------------------------------------------------------------------------------------------------------
NOX (mg/hp-hr) \a\...................................... 160 120 104 89 70 29
NMHC (mg/hp-hr) \a\..................................... 50 60 80 42 80 42
CO (g/hp-hr)............................................ 3.7 6.6 8.6 1.5 12.7 2.3
Fraction of MY 2019 HD SI Gasoline-Fueled Engine Sales.. 2% 20% 4% 20% 48% 5%
--------------------------------------------------------------------------------------------------------------------------------------------------------
\a\ NOX and NMHC values are converted from g/hp-hr to mg/hp-hr to match the units of our proposed standards for NOX and HC, respectively.
To evaluate the NMHC and CO emissions, we calculated an overall
average for each pollutant that includes all engines, and separately
averaged a smaller subset of the three engines (i.e., Cert Engines 4-6)
with the lowest NOX levels. Table III-27 compares these two
averages with the EPA 2010 standards and results from the engine family
with the best NOX emission performance of the MY 2019
compliance data.
Table III-27--Average Emission Performance for Engine-Certified, Gasoline-Fueled HD SI Engines in MY 2019
----------------------------------------------------------------------------------------------------------------
EPA 2010 Overall Subset Best NOX
Pollutant standard average average performance
----------------------------------------------------------------------------------------------------------------
NOX (mg/hp-hr) \a\.............................. 200 95 63 29
NMHC (mg/hp-hr) \a\............................. 140 59 55 42
CO (g/hp-hr).................................... 14.4 5.9 5.5 2.3
----------------------------------------------------------------------------------------------------------------
\a\ NOX and NMHC values are converted from g/hp-hr to mg/hp-hr to match the units of our proposed standards for
NOX and HC, respectively.
Comparing the results in Table III-26 to the averages in Table III-
27, we see that the overall average NMHC level of 59 mg/hp-hr and CO
level of 5.9 g/hp-hr for the six engines are met by three engine
families today. We expect at least one additional family could achieve
the overall average NMHC and CO levels with calibration changes to
adjust cold start catalyst light-off timing and refine the catalyst
protection fuel enrichment levels. The NMHC and CO emissions averages
for these MY 2019 engines align with our MY 2027 proposed Options 1 and
2 standards for those pollutants. The emission levels of the engine
with the best NOX performance are approaching the levels we
are proposing for our Option 1 MY 2031 standards. While these recent
certification results suggest it may be feasible for some manufacturers
to meet the proposed Option 1 standards with current engine technology,
it is less clear if the same emission levels could be maintained at the
proposed useful life periods. We believe the combination of our
proposed Option 1 standards and lengthened useful life would force some
level of improved component durability or increased catalyst volumes
beyond what is available on current HD SI engines and it will take
additional time for manufacturers to develop their approach to
complying.
b. Technology Effectiveness Over the SET Duty Cycle
As noted in Section III.D.2.iii, we are proposing Spark-ignition
HDE standards for the SET duty cycle to ensure emissions are controlled
under high load and speed conditions. Our HD SI technology
demonstration program evaluated emission performance over the SET duty
cycle. As shown in Table III-28, the NOX and NMHC emissions
over the SET duty cycle were substantially lower than the emissions
from the FTP duty cycle (see Table III-25). Engine down-speeding
improved CO emissions significantly, while NOX, NMHC, and PM
remained low. Engine down-speeding also resulted in a small improvement
in brake specific fuel consumption over the SET duty cycle reducing
from 0.46 to 0.44 lb/hp-hr. See Chapter 3.2.3 of the draft RIA for an
expanded description of the test program and results.
Table III-28--Exhaust Emission Results From SET Duty Cycle Testing in the HD SI Technology Demonstration
----------------------------------------------------------------------------------------------------------------
NOX (mg/hp-hr) NMHC (mg/hp-
PM (mg/hp-hr) hr) CO (g/hp-hr)
----------------------------------------------------------------------------------------------------------------
Proposed Option 1 Standards (MY 2027-2030)...... 35 5 60 6.0
Proposed Option 1 Standards (MY 2031 and later). 20 5 40 6.0
Proposed Option 2 Standards (MY 2027 and later). 50 5 40 6.0
Base Engine with Advanced Catalyst \a\.......... 8 7 6 36.7
Down-sped Engine with Advanced Catalyst \b\..... 5 3 1 7.21
----------------------------------------------------------------------------------------------------------------
\a\ Base engine's manufacturer-stated maximum test speed is 4,715 RPM; advanced catalyst aged to 250,000 miles.
\b\ Down-sped engine's maximum test speed lowered to 4,000 RPM; advanced catalyst aged to 250,000 miles.
[[Page 17487]]
Similar to our discussion related to the FTP standards, we expect
manufacturers could achieve similar emission performance over the SET
duty cycle by adopting other approaches, including a combination of
calibration changes, optimized catalyst location, and fuel control
strategies that EPA was unable to evaluate due to limited access to
proprietary engine controls.
To evaluate the impact of fuel enrichment and supplement our SET
feasibility analysis, we created a surrogate array of SET test points
using HD SI engine fuel mapping data from a HD GHG Phase 2 test program
(see Chapter 3.2.3 of the draft RIA). The test program tested a V10
gasoline engine on an early version of EPA's steady-state fuel mapping
procedure that requires the engine to be run for 90 seconds at each of
nearly 100 speed and torque points.\385\ The first 60 seconds at each
point allowed the engine and fuel consumption to stabilize and the last
30 seconds were averaged to create the fuel map point.
---------------------------------------------------------------------------
\385\ The final version of this test procedure is outlined in 40
CFR 1036.535.
---------------------------------------------------------------------------
For this analysis, we evaluated three subsets of the emissions data
(NOX, NMHC, and CO) over the range of engine speeds and
torque values. The first subset of data included conditions where the
engine went into power enrichment, as indicated by the air-fuel ratio.
The second subset of data included conditions where the engine
controller activated a catalyst protection fuel enrichment strategy
before a power enrichment strategy was enabled. The third subset
included only conditions where the engine maintained stoichiometric
air-fuel ratio.
Peak torque points for each of these data subsets were used to
calculate the A, B and C speeds and create three unique sets of
surrogate SET test points. Emission rates for NOX, NMHC, and
CO shown in Table III-29 were calculated by interpolating the data
subsets at each of the SET test points. Finally, the results were
weighted according to the existing CI-based weighting factors outlined
in 40 CFR 86.1362.
Table III-29--Emission Rates Calculated for Surrogate SET Test Points for Each Data Subset
----------------------------------------------------------------------------------------------------------------
NOX (mg/hp-hr) NMHC (mg/hp-
hr) CO (g/hp-hr)
----------------------------------------------------------------------------------------------------------------
Proposed Option 1 Standards (MY 2027-2030)...................... 35 60 6.0
Proposed Option 1 Standards (MY 2031 and later)................. 20 40 6.0
Proposed Option 2 Standards (MY 2027 and later)................. 50 40 6.0
Power Enrichment Allowed........................................ 11 110 45.2
Catalyst Protection with No Power Enrichment.................... 19 30 11.4
Stoichiometric Operation........................................ 28 10 0.97
----------------------------------------------------------------------------------------------------------------
As observed in the surrogate SET test data, any enrichment mode,
whether for power or catalyst protection purposes, resulted in
substantial NMHC and CO emission increases from stoichiometric
operation. When the engine was commanded into power enrichment mode and
no longer maintained stoichiometric operation, NMHC and CO emissions
rose 10 and 50 times higher, respectively. These results suggest that
it is feasible for manufacturers to achieve low emission levels over
the 13 modes of an SET duty cycle if their engines maintain
stoichiometric operation. This can be accomplished with engine
calibrations to optimize the TWC tradeoffs and fuel-air control
strategies to limit preventable fuel enrichment.
iii. Derivation of the Proposed Standards
We are maintaining fuel neutrality of the proposed standards by
applying the same numerical standards across all primary intended
service classes. The proposed Options 1 and 2 NOX and PM
levels for the FTP and SET duty cycles are based on the emission
performance of technologies evaluated in our HD CI engine technology
demonstration program.\386\ We are basing the proposed Options 1 and 2
FTP and SET standards for HC and CO on HD SI engine performance as
described in Section III.D.3.ii and summarized in this section.
---------------------------------------------------------------------------
\386\ Our assessment of the projected technology package for
compression-ignition engines is based on both CARB's and EPA's
technology demonstration programs. See Section III.B for a
description of those technologies and test programs.
---------------------------------------------------------------------------
Results from our HD SI technology demonstration program (see Table
III-25 and Table III-28) show that the proposed NOX
standards based on our CI engine feasibility analysis are also feasible
for HD SI engines over the FTP and SET duty cycles for both options.
The proposed Option 1 MY 2031 NOX standard was achieved by
implementing an advanced catalyst with minor catalyst system design
changes, and NOX levels were further improved with engine
down-speeding. The emission control strategies that we evaluated did
not specifically target PM emissions, but we note that PM emissions
remained low in our demonstration. We project HD SI engine
manufacturers would be able to maintain near-zero PM levels with
limited effort. We request comment on challenges manufacturers may
experience to maintain effective PM control, including duty cycles
other than FTP.
For proposed Option 1, starting in model year 2027, we are
proposing to lower the HC and CO FTP standards consistent with the
overall average NMHC and CO levels achieved by engine-certified,
gasoline-fueled HD SI engines over the FTP cycle today (see Table III-
27). We note that the MY 2019 engine certified with the lowest
NOX (i.e., Cert Engine #6) is below our proposed MY 2027
NOX standard (35 mg/hp-hr) and maintains NMHC and CO
emissions below those average levels on the FTP cycle. We are proposing
the same standards of 60 mg HC/hp-hr and 6.0 g CO/hp-hr would apply
over the new SET duty cycle starting in MY 2027. We believe emission
levels based on average engine performance today would be a low cost
step to update and improve emission performance across all certified
Spark-ignition HDE, and serve as anti-backsliding standards as
manufacturers optimize their TWCs, implement a new duty cycle, and
improve component durability in response to the proposed longer useful
life periods. CO levels in our SET demonstration were above the
proposed standard, but manufacturers have opportunities to reduce CO
below our proposed standard by optimizing their TWC calibrations and
maintaining stoichiometric conditions over more of their high load
operation (see Table III-29).
Proposed Option 2 (MY 2027 and later) and step 2 of proposed Option
1 (MY 2031 and later) include the same proposed numeric HC standards of
40
[[Page 17488]]
mg HC/hp-hr and 6.0 g CO/hp-hr for the FTP and SET duty cycles. For the
FTP duty cycle, results of our demonstration program show that the
proposed HC standard would be achievable without compromising
NOX or CO emission control (see Table III-25). For the SET
duty cycle, lower levels of NMHC were demonstrated, but at the expense
of increased CO emissions in those higher load operating conditions
(see Table III-28). The considerably lower NOX and HC in our
SET duty cycle demonstration results leave enough room for
manufacturers to calibrate the tradeoff in TWC emission control of
NOX, HC, and CO to reduce CO below our proposed CO standard.
For these reasons, we are proposing the FTP standard of 40 mg HC/hp-hr
standard apply over the SET duty cycle. Proposed Options 1 and 2
generally represent the range of lead time, standards, and useful life
periods we are currently considering in this rule for HD SI engines.
We request comment on the proposed Spark-ignition HDE FTP and SET
standards, including the appropriateness of applying the same numeric
emission levels for both duty cycles. Commenters suggesting more
stringent standards are encouraged to provide data showing lower
standards are achievable at their suggested useful life periods. We
also request comment on our approaches to maintain fuel neutrality by
proposing numerically identical standards for heavy-duty CI and SI
engines.
iv. Summary of Costs To Meet the Proposed Exhaust Emission Standards
To project costs for HD SI technology packages manufacturers could
adopt to meet the proposed standards, we combined manufacturers' HD SI
MY 2019 compliance data into sales-weighted averages by vehicle
category to account for aftertreatment system differences by engine.
The discussion below summarizes our estimate of the technology costs to
meet our proposed Spark-ignition HDE standards. See Chapter 3.2.3 of
the draft RIA for an expanded description of the projected sales-
weighted average catalyst volumes, PGM loadings, and other factors used
to calculate our costs for HD SI engines and Section V of this preamble
for a summary of how these technology costs are included in the overall
cost of this proposal.
We calculated aftertreatment system costs for four categories of SI
engines. The largest category, liquid-fueled SI engines, includes
engines fueled by gasoline, ethanol, and ethanol blends, and represents
the majority of HD SI engines on the market today. The second category,
gaseous-fueled SI engines, includes engines fueled by compressed
natural gas (CNG) or liquified petroleum gas (LPG). In addition to the
general gaseous-fueled SI engines, we separately analyzed two subsets
of gaseous-fueled SI engines (HHD and urban bus) that have unique
market shares and distinct aftertreatment demands.
Table III-30 summarizes the projected technology costs for HD SI
engines to meet our proposed standards. Chapter 3.2.3 of the draft RIA
contains a more detailed breakdown of the costs. Our projected costs
for the liquid-fueled SI engines are based on the aftertreatment system
used in our HD SI technology demonstration program (see Section
III.D.3). As shown in our demonstration program, liquid-fueled SI
engine manufacturers could use the same catalyst systems in both
proposed Options, including both steps (MY 2027 and 2031) of Option 1
to meet the proposed exhaust emission standards, so we projected a
single cost. We request comment, including data, regarding calibration
costs for manufacturers to optimize their Option 1 MY 2027 systems to
meet the proposed Option 1 MY 2031 standards and costs for
manufacturers to reprogram the existing electronics and software to
down-speed their multi-speed transmissions. For this analysis, we
assumed these costs would be part of the general research and
development costs for the rule and did not separately quantify them. We
did not make any additional cost adjustments to account for the
proposed lengthened useful life, since the aftertreatment system used
in the demonstration program represented catalysts aged to 250,000
miles.
We projected that most of the gaseous-fueled SI engines would
include similar aftertreatment system upgrades as the liquid-fueled SI
engines to meet the proposed standards and those costs are also
summarized in Table III-30 and detailed in the draft RIA. The HHD and
urban bus gaseous-fueled SI engine categories in our analysis had lower
projected technology costs to meet the proposed standards. These two
subsets include engines that were certified in MY 2019 to California's
optional and more stringent 0.02 g/hp-hr NOX standard. We
assumed no additional technology would be needed for these engines to
meet the proposed standards in future model years. Our projected costs
for these engines were limited to durability improvements to the
catalyst substrate support structure (can material, mat, seals, etc.)
to meet the requirements of our proposed lengthened useful life
mileages.
Table III-30--Summary of Spark-Ignition HDE Direct Manufacturing Package Costs
----------------------------------------------------------------------------------------------------------------
Gaseous fueled
Cost packages (2019$) Liquid fueled -----------------------------------------------
SI engine SI engine SI HHD SI urban bus
----------------------------------------------------------------------------------------------------------------
Baseline Technology............................. $322 $365 $3,348 $2,511
Projected Technology............................ 732 646 3,376 2,531
Projected Technology Incremental................ 410 281 28 20
----------------------------------------------------------------------------------------------------------------
4. Potential Alternative
We also considered the emissions impact of an alternative (the
Alternative) that is more stringent than our proposed Option 1 MY 2031
standards when considering the combination of numeric level of the
standards, length of useful life, and lead time (see Table III-31
through Table III-33). The Alternative matches our proposed Option 1 MY
2031 FTP and SET standards for NOX, PM, and CO, but has
lower (more stringent) HC standards, and starts four years earlier for
all pollutant standards, in MY 2027. The useful life and warranty
mileages for the Alternative are also longer than those of proposed
Option 1 for MYs 2031 and later SI engines. As shown in Table III-25
and Table III-28, available data indicate that the combination of
NOX, HC, and CO emission levels over the longer useful life
period reflected in the Alternative standards would be very challenging
to meet in the MY 2027 timeframe.
We believe the additional lead time provided by the second step of
the proposed Option 1 MY 2031 standards, combined with the higher
numeric standard for HC and the shorter useful life mileage, results in
the proposed
[[Page 17489]]
Option 1 standards being both feasible and technology forcing. Proposed
Option 1 represents the most stringent range of lead time, standards,
regulatory useful life periods, and emission-related warranty periods
we are currently considering in this rule for HD SI engines unless we
receive additional data to support a conclusion that the Alternative
standards are feasible in the MY 2027 timeframe.
Table III-31--Comparison of FTP Standards in the HD SI Engine Proposed Options and Alternative
----------------------------------------------------------------------------------------------------------------
NOX (mg/hp-hr)
Scenario Model years PM (mg/hp-hr) HC (mg/hp-hr) CO (g/hp-hr)
----------------------------------------------------------------------------------------------------------------
Proposed Option 1............. 2027-2030....... 35 5 60 6.0
2031 and later.. 20 5 40 6.0
Proposed Option 2............. 2027 and later.. 50 5 40 6.0
Alternative................... 2027 and later.. 20 5 10 6.0
----------------------------------------------------------------------------------------------------------------
Table III-32--Comparison of SET Standards in the HD SI Engine Proposed Options and Alternative
----------------------------------------------------------------------------------------------------------------
NOX (mg/hp-hr)
Scenario Model years PM (mg/hp-hr) HC (mg/hp-hr) CO (g/hp-hr)
----------------------------------------------------------------------------------------------------------------
Proposed Option 1............. 2027-2030....... 35 5 60 6.0
2031 and later.. 20 5 40 6.0
Proposed Option 2............. 2027 and later.. 50 5 40 6.0
Alternative................... 2027 and later.. 20 5 10 6.0
----------------------------------------------------------------------------------------------------------------
Table III-33--Comparison of Useful Life and Emissions Warranty Mileages in the HD SI Engine Proposed Options and
Alternative
----------------------------------------------------------------------------------------------------------------
Useful life Warranty
Scenario Model years mileage mileage
----------------------------------------------------------------------------------------------------------------
Proposed Option 1............................. 2027-2030....................... 155,000 110,000
2031 and later.................. 200,000 160,000
Proposed Option 2............................. 2027 and later.................. 150,000 110,000
Alternative................................... 2027 and later.................. 250,000 200,000
----------------------------------------------------------------------------------------------------------------
See Section 5.2.2. for more details on how we used MOVES to model
our proposed options and alternative scenarios for the inventory
analysis. We projected the same HD SI technology costs would apply for
proposed Options 1 and 2. We believe the range of the proposed Options
1 and 2 standards could be achieved with the same advanced catalyst
system from our demonstration program with complete access to
calibration controls. That same catalyst system was aged to cover the
range of useful life mileages included in the proposed options. See
Section V of this preamble and Chapter 7 of the draft RIA for a
description of the overall costs of the proposed options. Since we do
not currently have information to indicate that the Alternative
standards are feasible in the MY 2027 timeframe with the emission
control technologies we evaluated, we are not presenting an analysis of
the costs of the Alternative.
5. Summary of Requests for Comment
For heavy-duty SI engines, we are requesting comment regarding the
cost, feasibility, and appropriateness of our proposed Options 1 and 2
standards, duty cycles, and test procedure updates. See the previous
sections for specific requests for comment on each of those topics.
When submitting comments, we request that commenters provide data,
where possible, or additional references to support their positions.
We request comment on the implementation years of the program, the
numeric levels of our proposed standards for FTP and SET duty cycles,
and our approach to propose the same numeric standards for the two duty
cycles and for both CI and SI engines.
We request comment on the proposed changes to test procedures,
including the addition of the SET duty cycle and the disabling of AECDs
that impact peak torque during engine mapping. We request commenters to
include data to support recommended modifications to the CI-based SET
duty cycle or powertrain test procedures for SI engine testing. We also
seek comment on whether adjustment factors, similar to IRAFs used for
CI engines, should be applied to SI duty cycle results to account for
the HC, CO, NOX, and PM emission increases that may occur
due to enrichment AECDs.
We introduced several proposals in this section intended to achieve
emission reductions without the need for manufacturers to perform
additional tests. We are not proposing HD SI standards over the low
load cycle or an idle test, but request comment on the need for these
emission performance demonstrations in addition to or to replace our
proposed procedures. We request comment on our proposed requirement
that manufacturers maintain a catalyst temperature above 350 [deg]C to
ensure effective idle emission control or if an idle test procedure
would be a better approach. Our proposed process to validate the
accuracy of catalyst protection models is based on a 5 [deg]C
temperature allowance. We request comment on that allowance, the need
for more specific procedures or technology specifications, and whether
we should require continuous monitoring using temperature sensors
instead of allowing the use of models. We are proposing flexibilities
in OBD certifications for integrated engine manufacturers and request
comment on additional flexibilities or restrictions we should consider.
E. Summary of Spark-Ignition Heavy-Duty Vehicle Refueling Emission
Standards and Test Procedures
Compliance with evaporative and refueling emission standards is
[[Page 17490]]
demonstrated at the vehicle level. The vehicle manufacturers that
produce HD SI engines sell complete vehicles and, in some instances,
sell incomplete vehicles to secondary manufacturers. As noted in the
following section, we are proposing refueling emission standards for
incomplete vehicles above 14,000 lb GVWR under both proposed Options 1
and 2. These proposed standards would apply over a useful life of 15
years or 150,000 miles, whichever occurs first, consistent with
existing evaporative emission standards for these vehicles. Evaporative
and refueling emission standards currently apply for complete vehicles
and we are not reopening or proposing to change those requirements in
this rulemaking.
1. Current Refueling Emission Standard and Test Procedures
Spark-ignition engines generally operate with volatile liquid fuel
(such as gasoline or ethanol) or gaseous fuel (such as natural gas or
LPG) that have the potential to release high levels of evaporative and
refueling HC emissions. As a result, EPA has issued evaporative
emission standards that apply to vehicles powered by these
engines.\387\ Refueling emissions are evaporative emissions that result
when the pumped liquid fuel displaces the vapor in the vehicle tank.
Without refueling emission controls, most of those vapors are released
into the ambient air. The HC emissions emitted are a function of
temperature and the Reid Vapor Pressure (RVP).\388\ The emissions
control technology which collects and stores the vapor generated during
refueling events is the Onboard Refueling Vapor Recovery (ORVR) system.
---------------------------------------------------------------------------
\387\ 40 CFR 1037.103.
\388\ E.M. Liston, American Petroleum Institute, and Stanford
Research Institute. A Study of Variables that Effect the Amount of
Vapor Emitted During the Refueling of Automobiles. Available online:
https://books.google.com/books/about/A_Study_of_Variables_that_Effect_the_Amo.html?id=KW2IGwAACAAJ.
---------------------------------------------------------------------------
Light-duty vehicles and chassis-certified complete heavy-duty
vehicles that are 14,000 lbs GVWR and under have been meeting
evaporative and refueling requirements for many years. ORVR
requirements for light-duty vehicles started phasing in as part of
EPA's National Low Emission Vehicle (NLEV) and Clean Fuel Vehicle (CFV)
programs in 1998.\389\ In EPA's Tier 2 vehicle program, all complete
vehicles with a GVWR of 8,500 to 14,000 lbs were required to phase-in
ORVR requirements between 2004 and 2006 model years.\390\ In the Tier 3
rulemaking, all complete vehicles were required to meet a more-
stringent standard of 0.20 grams of HC per gallon of gasoline dispensed
by MY 2022 (see 40 CFR 86.1813-17(b)).\391\ Engine-certified incomplete
heavy-duty vehicles that run on volatile liquid fuels have evaporative
emission standards that phase in over model years 2018 through 2022,
but the refueling standards were optional for incomplete vehicles.\392\
---------------------------------------------------------------------------
\389\ 62 FR 31192 (June 6, 1997) and 63 FR 926 (January 7,
1998).
\390\ 65 FR 6698 (February 10, 2000).
\391\ 79 FR 23414 (April 28, 2014) and 80 FR 0978 (February 19,
2015).
\392\ Complete heavy-duty vehicles above 14,000 lb GVWR are
subject to refueling standards starting in model year 2022. EPA has
not yet received any certification applications for complete
vehicles over 14,000 lb GVWR.
---------------------------------------------------------------------------
The current evaporative and refueling emissions test procedures in
40 CFR part 1066, subpart J, require that testing occur in a sealed
housing evaporative determination (SHED) enclosure containing the
complete vehicle. This procedure is used by all light-duty and heavy-
duty complete vehicles subject to the refueling standards, and
manufacturers have designed and built the SHEDs at their test
facilities for these vehicles. Since evaporative and refueling emission
control systems in heavy-duty vehicles are often larger versions of
those used in light-duty vehicles, EPA's regulations allow
manufacturers to certify their vehicles above 14,000 lb GVWR using an
engineering analysis in lieu of providing test data.\393\
---------------------------------------------------------------------------
\393\ 40 CFR 1037.103(c).
---------------------------------------------------------------------------
During a recent test program, EPA learned that very few SHEDs are
available that could fit vehicles over 14,000 lb GVWR, as the length
and height of these vehicles exceed the dimensions of most
SHEDs.394 395 Additionally, the limited number of large-
volume SHEDs available at third-party laboratories have challenges in
accurately measuring refueling emissions because of the very large
volume inside the enclosures.\396\ These measurement challenges do not
currently impact manufacturers' ability to demonstrate compliance for
current evaporative emissions standards because the regulations allow
manufacturers to submit an engineering analysis to demonstrate
compliance in lieu of testing their heavier vehicles, and currently no
HD SI engine manufacturers certify complete vehicles in the over-14,000
lb GVWR vehicle class where testing is required.
---------------------------------------------------------------------------
\394\ SGS-Aurora, Eastern Research Group, ``Light Heavy-Duty
Gasoline Vehicle Evaporative Emissions Testing.'' EPA-420-R-19-017.
December 2019.
\395\ U.S. Environmental Protection Agency. ``Summary of ``Light
Heavy-Duty Gasoline Vehicle Evaporative Emissions Test Program'' ''
EPA-420-S-19-002. December 2019.
\396\ See Chapter 2.3 of the draft RIA for a summary of this
test program and the challenges of applying a test procedure
originally developed for light-duty vehicles to much larger chassis
that are certified as incomplete vehicles.
---------------------------------------------------------------------------
2. Proposed Updates to Refueling Requirements
As HD SI engines continue to improve in their ability to reduce
exhaust emissions, evaporative emissions become an increasingly
significant contributor to overall HC emissions. In response to our
ANPR, ORVR suppliers commented in support of refueling requirements for
incomplete heavy-duty vehicles, noting the industry's experience
improving, testing, and implementing the technology.\397\ We are
proposing refueling emission standards for incomplete vehicles above
14,000 lb GVWR starting in model year 2027 (see 40 CFR 1037.103). We
propose that these standards apply for a useful life of 15 years or
150,000 miles, whichever occurs first, consistent with the current
useful life for evaporative emission standards in 40 CFR 86.1805. We
are not proposing any change to the evaporative emission standards or
the useful life for the evaporative standards. Since the refueling and
evaporative emission standards are based on the use of similar fuel
system-based technologies, it is appropriate that the useful life for
the refueling standards be the same as the useful life for evaporative
standards. This approach to useful life for our proposed refueling
standards is consistent with the ORVR suppliers' comments.
---------------------------------------------------------------------------
\397\ See comments from the Manufacturers of Emission Controls
Association (EPA-HQ-OAR-2019-0055-0365) and Ingevity Corporation
(EPA-HQ-OAR-2019-0055-0271).
---------------------------------------------------------------------------
Current refueling requirements are limited to complete vehicles,
and all current heavy-duty SI engines for the over-14,000 lb GVWR
vehicle classes are being certified as part of incomplete vehicles. As
a result, hydrocarbon vapors from the largest HD SI engines are
uncontrolled each time these vehicles are refueled. Results from a
recent EPA test program found refueling emissions of more than 10 times
the current light-duty ORVR standard for the two uncontrolled HD
gasoline-fueled vehicles tested.398 399 ORVR
[[Page 17491]]
systems include mature technologies that have been widely adopted in
vehicles below 8,500 lb GVWR since model year 2000.\400\ As we present
in our feasibility discussion in Section III.E.3.ii, the fuel systems
of these larger heavy-duty engines are similar to their chassis-
certified counterparts and we expect manufacturers would generally be
able to scale their existing light-duty systems to meet the needs of
the larger fuel tanks in their heavy-duty engine products.
---------------------------------------------------------------------------
\398\ SGS-Aurora, Eastern Research Group, ``Light Heavy-Duty
Gasoline Vehicle Evaporative Emissions Testing.'' EPA-420-R-19-017.
December 2019.
\399\ U.S. Environmental Protection Agency. ``Summary of ``Light
Heavy-Duty Gasoline Vehicle Evaporative Emissions Test Program'' ''
EPA-420-S-19-002. December 2019.
\400\ 65 FR 6698 (February 10, 2000).
---------------------------------------------------------------------------
i. Proposed ORVR Test Procedure and HC Standard
We are proposing a refueling emission standard of 0.20 grams HC per
gallon of liquid fuel for incomplete vehicles above 14,000 lb GVWR,
which is the same as the existing refueling standard for complete
vehicles.\401\ We note that this proposed refueling emission standard
would apply to all liquid-fueled Spark-ignition HDE, including gasoline
and ethanol blends.\402\ As described in Section III.D.3, we believe it
is feasible for manufacturers to achieve this standard by adopting
large-scale versions of the technology in use on complete vehicles. We
request comment on our proposed standard.
---------------------------------------------------------------------------
\401\ See our proposed updates to 40 CFR 1037.103.
\402\ We are not proposing changes to the current refueling
requirements that apply for gaseous-fueled Spark-ignition HDE.
Vehicles above 14,000 lb GVWR that are fueled by CNG or LNG would
continue to meet the fueling connection requirements (see 40 CFR
1037.103(d)) and fuel tank hold-time requirements (see 40 CFR
1037.103(e)), respectively, and would be deemed to comply with the
newly applicable proposed refueling standard.
---------------------------------------------------------------------------
The current provision in 40 CFR 1037.103(c) allows vehicles above
14,000 lb GVWR to demonstrate they meet evaporative and optional
refueling standards using an engineering analysis that compares the
system to one certified in a full-scale SHED demonstration. We propose
to continue to allow manufacturers to demonstrate they meet the
proposed refueling standards using an engineering analysis, and
manufacturers would continue to use this provision in light of the SHED
testing challenges summarized in Section III.E.1 and in Chapter 2.3 of
the draft RIA. Nonetheless, in general we continue to view full-scale,
vehicle SHED testing as the most accurate representation of real world
evaporative and refueling emissions and consider it the preferred means
of demonstrating refueling emission control performance for
certification.
We are considering updates to adapt the current test procedures to
accommodate vehicles in the greater than 14,000 lb GVWR classes and to
address the challenges highlighted in EPA's test program.\403\ The
light-duty procedures require full-scale vehicle testing using complete
vehicles in SHED enclosures. The current test procedures and most
existing SHED facilities were designed to test passenger vehicles and
heavy-duty complete vehicles that are much smaller than commercial
vehicles in the over-14,000 lb GVWR classes. While a limited number of
third-party laboratories are available with larger SHED facilities, we
identified two key updates needed to accurately adapt the current
refueling procedures to larger SHEDs that would fit vehicles above
14,000 lb GVWR. As discussed in Chapter 2.3 of the draft RIA, we need
to extend the mixing time for the larger volume of ambient air to reach
a homogeneous distribution and identify a means to accurately calculate
the diverse vehicle volumes that displace air in the enclosure. We
currently have limited data to inform these updates and request
comment, including data, on appropriate mixing times and approaches to
calculating air displacement in larger SHED enclosures. Additionally,
we request comment on other aspects of the current test procedures that
could be improved for evaluating vehicles above 14,000 lb GVWR.
---------------------------------------------------------------------------
\403\ Chapter 2.3 of the draft RIA summarizes this test program.
---------------------------------------------------------------------------
We also request comment on the conditioning procedure to prepare
the canister for testing. The current preparatory cycle used by
complete HD vehicles is modeled after light-duty vehicle driving
patterns and vehicles typically with much smaller fuel tanks and
canisters.\404\ The current conditioning procedure is designed to
challenge the purge system in scenarios such as heavy traffic, slow
speeds and start-stop events over shorter drive distances and time.
Heavy-duty vehicles, with larger fuel tanks and canisters, may drive
more miles and longer time periods and have greater power demands that
may help purge the larger canisters more easily than allowed in the
current light duty vehicle test. Commercial vehicles typically
experience more daily operation in traffic and on roads delivering
goods but generally drive more miles and hours daily and operate under
higher loads, which can accelerate the removal of vapors stored in the
canister system from a diurnal or prior refueling event. We request
comment on a specific canister conditioning cycle or adjustments to the
current conditioning cycle that would better represent real world
loading for heavy-duty vehicles entering a refueling event.
---------------------------------------------------------------------------
\404\ 40 CFR 86.132-00.
---------------------------------------------------------------------------
We also request comment on additional ORVR performance
demonstrations EPA should consider adopting. One option would be to
allow manufacturers to evaluate the entire ORVR system of an incomplete
vehicle (e.g., fuel tank, filler pipe, canister, control valves)
separate from the vehicle body and chassis. Using an approach of only
testing refueling components, manufacturers could use existing, widely-
available chassis testing SHED enclosures, since there would no longer
be a need to design expanded test cell volumes to accommodate the
larger and more diverse vehicle configurations produced as incomplete
vehicles. Similarly, an ORVR components test could also be performed in
a smaller scale SHED (sometimes referred to as a ``mini-SHED'' or ``rig
SHED''), which is allowed by CARB for certain evaporative tests and was
incorporated by reference as a phase-in option for evaporative
emissions testing in our Tier 3 light-duty rulemaking.\405\ A smaller
SHED enclosure provides a simpler test methodology with further reduced
variability. Since testing the refueling-related components independent
of the vehicle eliminates the challenge of minimizing other hydrocarbon
sources not associated with fuel or the fuel system (e.g., tires,
plastics, paints), we request comment on the appropriate numeric level
for the standard if evaluated using this simpler testing option, as the
proposed standard is currently based on a full-vehicle test procedure.
We request comment on these component-focused options or other
alternatives, including specific test procedures, numeric standards,
and appropriate canister conditioning cycles that we should consider to
represent real world operation for these heavy-duty vehicles.
---------------------------------------------------------------------------
\405\ 40 CFR 86.1813-17(g)(3).
---------------------------------------------------------------------------
ii. Impact on Secondary Manufacturers
For incomplete vehicles above 14,000 lb GVWR, the chassis
manufacturer performs the evaporative emissions testing and obtains the
vehicle certificate from EPA. When the chassis manufacturer sells the
incomplete vehicle to a secondary vehicle manufacturer, the chassis
manufacturer provides specific instructions to the secondary
manufacturer indicating what they must do to maintain the certified
configuration, how to properly install components, and what, if any,
modifications may be performed. For the evaporative emission system, a
[[Page 17492]]
chassis manufacturer may require specific tube lengths and locations of
certain hardware, and modifications to the fuel tank, fuel lines,
evaporative canister, filler tube, gas cap and any other certified
hardware would likely be limited.
We expect that the addition of any ORVR hardware and all ORVR-
related aspects of the certified configuration would continue to be
managed and controlled by the chassis manufacturer that holds the
vehicle certificate. The engineering associated with all aspects of the
fuel system design, which would include the ORVR system, is closely
tied to the engine design, and the chassis manufacturer is the most
qualified party to ensure its performance and compliance with
applicable standards. Example fuel system changes the OEM may implement
include larger canisters bracketed to the chassis frame close to the
fuel tanks. Additional valves may be necessary to route the vapors to
the canister(s) during refueling. Most other evaporative and fuel lines
would remain in the same locations to meet existing evaporative
requirements. There may be slightly different filler neck tube designs
(smaller fuel transfer tube) as well as some additional tubes and
valves to allow proper fuel nozzle turn-off (click off) at the pump,
but this is not expected to include relocating the filler neck. Based
on the comments received on the ANPR, we believe these changes would
not adversely impact the secondary manufacturers finishing the
vehicles.\406\
---------------------------------------------------------------------------
\406\ See comments from the Manufacturers of Emission Controls
Association (EPA-HQ-OAR-2019-0055-0365) and Ingevity Corporation
(EPA-HQ-OAR-2019-0055-0271).
---------------------------------------------------------------------------
The instructions provided by the chassis manufacturer to the
secondary manufacturer to meet our proposed refueling standards should
include new guidelines to maintain the certified ORVR configuration. We
do not expect the new ORVR system to require significant changes to the
vehicle build process, since chassis manufacturers would have a
business incentive to ensure that the ORVR system integrates smoothly
in a wide range of commercial vehicle bodies. Accordingly, we do not
expect that addition of the ORVR hardware would result in any
appreciable change in the secondary manufacturer's obligations or
require secondary builders to perform significant modifications to
their products.
3. Feasibility Analysis for the Proposed Refueling Emission Standards
This section describes the effectiveness and projected costs of the
emissions technologies that we analyzed for our proposed refueling
standards. Feasibility of the proposed refueling standard of 0.20 grams
of HC per gallon is based on the widespread adoption of ORVR systems
used in the light-duty and complete heavy-duty vehicle sectors. As
described in this section, we believe manufacturers can effectively
scale the technologies to larger engine applications to meet the
proposed standard. For our inventory analysis, we assumed all heavy-
duty gasoline-fueled vehicles that are identified as LHD, MHD and HHD
regulatory subcategories in MOVES would implement ORVR systems starting
in MY 2027 and we adjusted the refueling emission rates for those
subcategories to reflect 100 percent implementation of a 0.20 grams of
HC per gallon of gasoline rate in MY 2027. See Chapter 5.2.2 of the
draft RIA for a discussion of our inventory model updates. The proposed
refueling controls would lower refueling VOC and benzene emissions by
88.5 percent by 2045 for heavy duty gasoline vehicles over 14,000 lb
GVWR. See the discussion and table in Chapter 5.3.3 of the draft RIA.
i. Summary of Refueling Emission Technologies Considered
This section summarizes the specific technologies we considered as
the basis for our analysis of the proposed refueling emission
standards. The technologies presented in this section are described in
greater detail in Chapter 1.2.3 of the draft RIA.
Instead of releasing HC vapors into the ambient air, ORVR systems
capture HC emissions during refueling events when liquid fuel displaces
HC vapors present in the vehicle fuel tank as the tank is filled. These
systems recover the HC vapors and store them for later purging from the
system and use as fuel to operate the engine. An ORVR system consists
of four main components that are incorporated into the existing fuel
system: Filler pipe and seal, flow control valve, carbon canister, and
purge system.
The filler pipe is the section of line from the fuel tank to where
fuel enters the fuel system from the fuel nozzle. The filler pipe is
typically sized to handle the maximum fill rate of liquid fuel allowed
by law and integrates either a mechanical or liquid seal to prevent
fuel vapors from exiting through the filler pipe to the atmosphere. The
flow control valve senses that the fuel tank is getting filled and
triggers a unique low-restriction flow path to the canister. The carbon
canister is a container of activated charcoal designed to effectively
capture and store fuel vapors. Carbon canisters are already a part of
HD SI fuel systems to control evaporative emissions. Fuel systems with
ORVR would require additional capacity, by increasing either the
canister volume or the effectiveness of the carbon material. The purge
system is an electro-mechanical valve used to redirect fuel vapors from
the fuel tank and canister to the running engine where they are burned
in the combustion chamber.\407\
---------------------------------------------------------------------------
\407\ This process displaces some amount of the liquid fuel that
would otherwise be used from the fuel tank and results in a small
fuel savings. See Chapter 7.2.2 of the draft RIA for our estimate of
the fuel savings from our proposed refueling standards.
---------------------------------------------------------------------------
The fuel systems on over-14,000 lb GVWR incomplete heavy-duty
vehicles are similar to those on complete heavy-duty vehicles that are
currently subject to refueling standards. These incomplete vehicles may
have slightly larger fuel tanks than most chassis-certified (complete)
heavy-duty vehicles and are somewhat more likely to have dual fuel
tanks. These differences may necessitate greater ORVR system storage
capacity and possibly some unique accommodations for dual tanks (e.g.,
separate fuel filler locations), as commented by ORVR suppliers in
response to our ANPR.\408\
---------------------------------------------------------------------------
\408\ See comments from the Manufacturers of Emission Controls
Association (EPA-HQ-OAR-2019-0055-0365) and Ingevity Corporation
(EPA-HQ-OAR-2019-0055-0271).
---------------------------------------------------------------------------
ii. Projected Refueling Emission Technology Packages
The ORVR emission controls we projected in our feasibility analysis
build upon four components currently installed on incomplete vehicles
above 14,000 lb GVWR to meet the Tier 3 evaporative emission standards:
The carbon canister, flow control valves, filler pipe and seal, and the
purge system. For our feasibility analysis, we assumed a 70-gallon fuel
tank to represent an average tank size of HD SI incomplete vehicles
above 14,000 lb GVWR. A summary of the projected technology updates and
costs are presented below. See Chapter 3.2 of the draft RIA for
additional details.
In order to capture the vapor volume of fuel tanks during
refueling, we project manufacturers would increase canister vapor or
``working'' capacity of their liquid-sealed canisters by 15 to 40
percent depending on the individual vehicle systems. If a manufacturer
chooses to increase the canister volume using conventional carbon, we
project a canister meeting Tier 3 evaporative emission requirements
with approximately 5.1 liters of conventional carbon would need up to
an additional
[[Page 17493]]
1.8 liters of carbon to capture refueling emissions from a 70-gallon
fuel tank. A change in canister volume to accommodate additional carbon
would result in increased costs for retooling and additional canister
plastic, as well as design considerations to fit the larger canister on
the vehicle. Alternatively, a manufacturer could choose to add a second
canister for the extra carbon volume to avoid the re-tooling costs. We
estimate projected costs for both a single larger canister and two
canisters in series. Another approach, based on discussions with
canister and carbon manufacturers, could be for manufacturers to use a
higher adsorption carbon and modify compartmentalization within the
existing shell to increase the canister working capacity. We do not
have data to estimate the performance or cost of higher adsorption
carbon and so did not include this additional approach in our analysis.
The projected increase in canister volumes assume manufacturers
would use a liquid seal in the filler pipe, which is less effective
than a mechanical seal. For a manufacturer that replaces their liquid
seal with a mechanical seal, we assumed an approximate 20 percent
reduction in the necessary canister volume. Despite the greater
effectiveness of a mechanical seal, manufacturers in the past have not
preferred this approach because it introduces another wearable part
that can deteriorate, introduces safety concerns, and may require
replacement during the useful life of the vehicle. To meet the proposed
ORVR standards, manufacturers may choose the mechanical seal design to
avoid retooling charges and we included it in our cost analysis. We
assumed a cost of $10.00 per seal for a manufacturer to convert from a
liquid seal to a mechanical seal. We assumed zero cost in our analysis
for manufacturers to maintain their current liquid seal approach for
filler pipes. While some of the largest vehicle applications with
unique tank locations or designs without filler necks may need
additional hardware modifications to provide enough back pressure to
stop the nozzle flow and avoid spitback, we believe the cost is similar
to converting to a mechanical seal, and we did not differentiate these
low volume applications in our cost analysis.
In order to manage the large volume of vapors during refueling,
manufacturers' ORVR updates would include flow control valves
integrated into the roll-over/vapor lines. We assumed manufacturers
would, on average, install one flow control valve per vehicle that
would cost $6.50 per valve. And lastly, we project manufacturers would
update their purge strategy to account for the additional fuel vapors
from refueling. Manufacturers may add hardware and optimize
calibrations to ensure adequate purge in the time allotted over the
preconditioning drive cycle of the demonstration test.
Table III-34 presents the ORVR system specifications and
assumptions used in our cost analysis, including key characteristics of
the baseline incomplete vehicle's evaporative emission control system.
Currently manufacturers size the canisters of their Tier 3 evaporative
emission control systems based on the diurnal test and the Bleed
Emission Test Procedure (BETP).\409\ During the diurnal test, the
canister is loaded with hydrocarbons over two or three days, allowing
the hydrocarbons to load a conventional carbon canister (1500 GWC,
gasoline working capacity) at a 70 percent efficiency. In contrast, a
refueling event takes place over a few minutes, and the ORVR directs
the vapor from the gas tank onto the carbon in the canister at a
canister loading efficiency of 50 percent. For our analysis, we added a
design safety margin of 10 percent extra carbon to our ORVR systems.
While less overall vapor mass may be vented into the canister from the
fuel tank during a refueling event compared to the three-day diurnal
test period, a higher amount of carbon is needed to contain the faster
rate of vapor loaded at a lower efficiency during a refueling event.
These factors were used to calculate the canister volumes for the two
filler neck options in our cost analysis.
---------------------------------------------------------------------------
\409\ 40 CFR 86.1813-17(a).
---------------------------------------------------------------------------
The assumed purge system updates are also shown in Table III-34.
The diurnal drive cycle duration is 30 minutes and targets 200 bed
volumes of purge to clean the canister before the evaporative emissions
test. The bed volumes of purge are multiplied by the canister volume to
calculate the total target purge volume. The total purge volume divided
by the number of minutes driving gives us the average purge rate. An
ORVR demonstration would also require conditioning of the canister in
preparation for the ORVR test. The current conditioning cycle used by
complete vehicles consists of a 97-minute drive cycle to prepare the
canister.\410\ However, as indicated in the table, a larger target bed
volume may be needed to purge the larger canister capacity required for
ORVR.
---------------------------------------------------------------------------
\410\ Trucks with larger fuel tanks typically will drive more
miles in a day and between refueling events. As noted in Section
III.E.2, we are requesting comment on updating our canister
preconditioning driving procedure in order to better represent the
operation of these larger vehicles.
Table III-34--ORVR Specifications and Assumptions Used in the Cost Analysis for HD SI Incomplete Vehicles Above
14,000 lb GVWR
----------------------------------------------------------------------------------------------------------------
Tier 3 ORVR Filler Neck Options
Baseline -------------------------------
---------------- ORVR
-------------------------------
Diurnal Mechanical
seal Liquid seal
----------------------------------------------------------------------------------------------------------------
Diurnal Heat Build.............................................. 72-96 [deg]F 80 [deg]F ..............
RVP............................................................. 9 psi .............. ..............
Nominal Tank Volume............................................. 70 gallons .............. ..............
Fill Volume..................................................... 40% 10% to 100% ..............
Air Ingestion Rate.............................................. .............. 0% 13.50%
Mass Vented per heat build, g/d................................. 120 .............. ..............
Mass Vented per refueling event................................. .............. 255 315
Hot Soak Vapor Load............................................. 5 .............. ..............
Mass vented over 48-hour test................................... 227.2 .............. ..............
Mass vented over 72-hour test................................... 323.3 .............. ..............
1500 GWC, g/L (Efficiency) \a\.................................. 70 50 50
[[Page 17494]]
Excess Capacity................................................. 10% 10% 10%
Estimated Canister Volume Requirement, liters \b\
48-hour Evaporative only.................................... 3.6
72-hour Evaporative only.................................... 5.1
Total of 72-hour + ORVR \c\................................. .............. 5.6 6.9
Limiting Drive Cycle, minutes................................... 30 97 97
Target Bed Volumes of Purge \d\................................. 200 646 646
Total Purge Volume, liters \e\.................................. 1020 3618 4457
Average Purge Rate, LPM \f\..................................... 34 37 46
BETP Purge...................................................... .............. 37 46
----------------------------------------------------------------------------------------------------------------
\a\ Efficiency of conventional carbon.
\b\ Canister Volume = 1.1(mass vented)/1500 GWC (Efficiency).
\c\ ORVR adds .5 liters and 1.8 liters for Mechanical Seal and Liquid Seal respectively.
\d\ ORVR estimated volumes based on ratio of increased driving distance in ORVR procedure and not necessarily
reflective of necessary volumes to sufficiently purge canister.
\e\ Total Purge Volume, Liters = canister volume, liters * Bed Volumes Purge.
\f\ Average Purge Rate, LPM = Total Purge Volume, liters/Limiting Drive Cycle, minutes.
The ORVR components described in this section represent
technologies that we think most manufacturers would adopt to meet our
proposed refueling requirements. It is possible that manufacturers may
choose a different approach, or that unique fuel system characteristics
may require additional hardware modifications not described here, but
we do not have reason to believe costs would be significantly higher
than presented here. We request comment, including data, on our
assumptions related to the increased canister working capacity demands,
the appropriateness of our average fuel tank size, the technology costs
for the specific ORVR components considered and any additional
information that can improve our cost projections in the final rule
analysis.
iii. Summary of Costs To Meet the Proposed Refueling Emission Standards
Table III-35 shows cost estimations for the different approaches
evaluated. In calculating the overall cost of our proposed program, we
used $25, the average of both approaches, to represent the cost for
manufacturers to adopt the additional canister capacity and hardware to
meet our proposed refueling emission standards for incomplete vehicles
above 14,000 lb GVWR. See Section V of this preamble for a summary of
our overall program cost and Chapter 7 of the draft RIA for more
details.
Table III-35--Summary of Projected Per-Vehicle Costs To Meet the Proposed Refueling Emission Standards
----------------------------------------------------------------------------------------------------------------
Liquid seal Mechanical seal
---------------------------------------------------------------
Dual existing Dual existing
New canister canisters in New canister canisters in
series series
----------------------------------------------------------------------------------------------------------------
Additional Canister Costs....................... $20 $15 $8 $8
---------------------------------------------------------------
Additional Tooling \a\.......................... 0.50
0.50
Flow Control Valves............................. 6.50
6.50
---------------------------------------------------------------
Seal............................................ 0 0 10
---------------------------------------------------------------
Total \b\................................... 27 22 25
----------------------------------------------------------------------------------------------------------------
\a\ Assumes the retooling costs are spread over a five-year period.
\b\ Possible additional hardware for spitback requirements.
Incomplete vehicles above 14,000 lb GVWR with dual fuel tanks may
require some unique accommodations to adopt ORVR systems. A chassis
configuration with dual fuel tanks would need separate canisters and
separate filler pipes and seals for each fuel tank. Depending on the
design, a dual fuel tank chassis configuration may require a separate
purge valve for each fuel tank. We assume manufacturers would install
one additional purge valve for dual fuel tank applications that also
incorporate independent canisters for the second fuel tank/canister
configuration and manufacturers adopting a mechanical seal in their
filler pipe would install an anti-spitback valve for each filler pipe.
See Chapter 1.2.4.5 of the draft RIA for a summary of the design
considerations for these fuel tank configurations. We did not include
an estimate of the population or impact of dual fuel tank vehicles in
our cost analysis of our proposed refueling emission standards.
[[Page 17495]]
4. Summary of Requests for Comment
We are requesting comment regarding the cost, feasibility, and
appropriateness of our proposed refueling emission standard for
incomplete vehicles above 14,000 lb GVWR. The proposed standard is
based on the current refueling standard that applies to complete heavy-
duty gasoline-fueled vehicles. We are proposing that compliance with
these standards may be demonstrated under an existing regulatory
provision by using an engineering analysis due to uncertainties related
to testing these larger vehicles. We request comment on approaches to
adapt the current test procedures used by lower GVWR vehicles for
vehicles above 14,000 lb GVWR. Specifically, we are interested in
comments including data or established procedures to calculate
appropriate mixing times and air displacement in larger SHED
enclosures. We also request comment on the appropriate conditioning
procedure for these larger vehicles. Finally, we request comment on
other testing options we should consider for manufacturers to
demonstrate the effectiveness of their ORVR systems on incomplete
vehicles above 14,000 lb GVWR.
IV. Compliance Provisions and Flexibilities
EPA certification is a fundamental requirement of the Clean Air Act
for manufacturers of heavy-duty highway engines. EPA has employed
significant discretion over the past several decades in designing and
updating many aspects of our heavy-duty engine and vehicle
certification and compliance programs. In the following sections, we
discuss several proposed provisions that we believe would increase the
effectiveness of our regulations, including some opportunities to
streamline existing requirements. Unless explicitly stated otherwise,
the proposed provisions in this Section IV would apply to proposed
Options 1 and 2, as well as the full range of options in between them.
As noted in Section I, we are proposing to migrate our criteria
pollutant regulations for model years 2027 and later heavy-duty highway
engines from their current location in 40 CFR part 86, subpart A, to 40
CFR part 1036.\411\ Consistent with this migration, the proposed
compliance provisions discussed in this section refer to the proposed
regulations in their new location in part 1036. In general, this
migration is not intended to change the compliance program previously
specified in part 86, except as specifically proposed in this
rulemaking. See our memorandum to the docket for a detailed description
of the proposed migration.\412\
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\411\ As noted in the following sections, we are proposing some
updates to 40 CFR parts 1037, 1065, and 1068 to apply to other
sectors in addition to heavy-duty highway engines.
\412\ Stout, Alan; Brakora, Jessica. Memorandum to docket EPA-
HQ-OAR-2019-0055. ``Technical Issues Related to Migrating Heavy-Duty
Highway Engine Certification Requirements from 40 CFR part 86,
subpart A, to 40 CFR part 1036''. October 1, 2021.
---------------------------------------------------------------------------
A. Regulatory Useful Life
In addition to emission standards and test procedures discussed in
Section III, appropriate regulatory useful life periods are critical to
assure emission performance of heavy-duty highway engines. Our
regulations require manufacturers to perform durability testing to
demonstrate that engines will meet emission standards not only at
certification but also over the full useful life periods specified by
EPA. Useful life represents the period over which emission standards
apply for certified engines, and, practically, any difference between
the regulatory useful life and the generally longer operational life of
in-use engines represents miles and years of operation without an
assurance that emission standards will continue to be met.
In this section, we describe our estimates of the length of
operational lives of heavy-duty highway engines, which are almost
double the current useful life mileages in EPA's regulations for all
primary intended service classes. EPA is proposing to increase the
regulatory useful life mileage values for new heavy-duty engines to
better reflect real-world usage, extend the emissions durability
requirement for heavy-duty engines, and improve long-term emission
performance. Our proposed longer useful life periods for heavy-duty
engines vary by engine class to reflect the different lengths of their
estimated operational lives. As described in Section III, the proposed
numeric levels of the standards are the same across engine classes and
are based on the feasibility of achieving those standards at the
proposed useful life mileages. Proposed Option 1 useful life periods
would apply in two steps in MY 2027 and MY 2031 and proposed Option 2
useful life periods would apply in a single step in MY 2027.
For CI engines, the proposed Option 1 useful life mileage values
for MY 2031 and later are based on data on the average periods to the
first out-of-frame rebuild for these engines. Our CI engine
demonstration, which is based on the emission performance of an engine
in the Heavy HDE class, projects the engine can achieve the proposed
standards for MY 2031 at the proposed useful life mileage.\413\ Our
demonstration data does not currently show that it is feasible to
achieve the proposed Option 1 MY 2027 standards at the MY 2031 useful
life mileages, and the proposed Option 1 useful life mileage values for
MY 2027 through 2030 are approximately a midpoint between the current
useful life mileages and our proposed Option 1 MY 2031 and later
mileages.
---------------------------------------------------------------------------
\413\ Demonstrating feasibility for the Heavy HDE class
indicates feasibility for the smaller CI engine classes, Medium HDE,
and Light HDE, which could adopt similar technologies to meet the
standards and have shorter proposed useful life periods over which
to demonstrate the performance.
---------------------------------------------------------------------------
Similarly, the proposed Option 1 would increase useful life
mileages in two steps for the proposed standards for heavy-duty SI
engines that are not chassis-certified. Our proposed Option 1 first
step for these SI engines in MY 2027 through 2030 would better align
with the current useful life mileages for GHG emission standards
applicable to these engines and for chassis-certified complete vehicles
containing these engines. The proposed Option 1 second step for these
SI engines in MY 2031 and later would be based on the expected engine
service life for heavy-duty gasoline engines in the market today. The
SI demonstration program showed that the proposed Option 1 standards
are feasible over the proposed Option 1 useful life mileages.
In our ANPR, we presented CI engine rebuild data and noted that we
intended to propose useful life mileage values for all categories of
heavy-duty engines that are more reflective of real-world usage.
Comments received on the ANPR included varied support for increasing
engine useful life values. Environmental organizations and state,
local, and Tribal air agencies largely supported lengthened useful
life, and many supported aligning with CARB's HD Omnibus rulemaking.
Among the sixteen state, local, and Tribal governments and related
associations that expressed support, the National Tribal Air
Association stated that longer useful life requirements would lead to
longer design life targets for emissions systems commensurate with
actual vehicle service lengths.\414\ The International Council on Clean
Transportation (ICCT) commented that EPA should harmonize useful life
requirements with California and stated that it could be possible to
double the
[[Page 17496]]
useful life of the emission control systems with available
technologies.\415\
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\414\ See comments from NTAA, Docket ID EPA-HQ-OAR-2019-0055-
0282.
\415\ See comments from ICCT, Docket ID EPA-HQ-OAR-2019-0055-
0304.
---------------------------------------------------------------------------
Other commenters expressed cautious support. The Manufacturers of
Emission Controls Association (MECA) and Motor and Equipment
Manufacturers Association (MEMA) supported extending useful life with a
phased approach that allows suppliers time to design, test, and address
issues with their components' durability beyond today's
requirements.416 417 Several commenters expressed concern
related to the cost of extending longer useful life periods. The
American Truck Dealers Division of the National Automobile Dealers
Association (NADA) stated that longer useful life periods may be
warranted given the increasing number of miles heavy-duty engines
accumulate prior to engine rebuild.\418\ NADA asked EPA to carefully
assess higher up-front engine costs associated with longer useful life
periods and the potential for reduced maintenance and repair costs
resulting from increased useful life. Volvo stated that more durable
components are not available ``to pull from the shelf'' and costs to
extend the life of those components could result in significant costs
either to improve the components or incorporate a replacement as part
of the manufacturer's scheduled maintenance.\419\ Volvo also expressed
concern that second and third owners may use the vehicles for
applications that could stress the engine and its systems and threaten
emissions compliance within a lengthened useful life. The Truck and
Engine Manufacturers Association (EMA) and Cummins commented that EPA
should carefully evaluate the benefits of extending the useful life
period.420 421 EMA stated a longer useful life could require
the replacement of aftertreatment systems during the lengthened period.
---------------------------------------------------------------------------
\416\ See comments from MECA, Docket ID EPA-HQ-OAR-2019-0055-
0365.
\417\ See comments from MEMA, Docket ID EPA-HQ-OAR-2019-0055-
0462.
\418\ See comments from NADA, Docket ID EPA-HQ-OAR-2019-0055-
0369.
\419\ See comments from Volvo, Docket ID EPA-HQ-OAR-2019-0055-
0463.
\420\ See comments from EMA, Docket ID EPA-HQ-OAR-2019-0055-
0273.
\421\ See comments from Cummins, Docket ID EPA-HQ-OAR-2019-0055-
0359.
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We note that as manufacturers develop compliance strategies to meet
our proposed emission standards and lengthened useful life periods,
they have the ability to design for increased durability of their
engine and emission controls and to create maintenance instructions
describing how to clean, repair, or replace emission components at
specified intervals subject to the limitations in our proposed
maintenance provisions.\422\ To address the feasibility of meeting the
proposed standards over the proposed useful life periods, the
technology demonstration projects described in Section III of this
preamble include demonstrating the durability and emissions performance
of CI and SI engines over mileages that cover the range of useful life
mileages being considered. We believe our proposed useful life periods
are feasible and would not require manufacturers to adopt component
replacement as part of their critical emission-related maintenance
strategies.
---------------------------------------------------------------------------
\422\ See Section IV.B.5 of this preamble and proposed 40 CFR
1036.125.
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1. History of Regulatory Useful Life
The Clean Air Act specifies that emission standards under section
202(a) ``shall be applicable to such vehicles and engines for their
useful life . . . whether such vehicles and engines are designed as
complete systems or incorporate devices to prevent or control such
pollution.'' Practically, this means that to receive an EPA certificate
of conformity under the CAA, a manufacturer must demonstrate that an
engine or vehicle, including the aftertreatment system, will meet each
applicable emission standard, including accounting for deterioration,
over the useful life period specified in EPA's regulations. In
addition, CAA section 207(c) requires manufacturers to recall and
repair vehicles or engines if the Administrator determines that ``a
substantial number of any class or category of vehicles or engines,
although properly maintained and used, do not conform to the
regulations prescribed under [section 202(a)], when in actual use
throughout their useful life (as determined under [section 202(d)]).''
Taken together, these sections define two critical aspects of
regulatory useful life: (1) The period over which the manufacturer must
demonstrate compliance with emissions standards to obtain EPA
certification, and (2) the period for which the manufacturer is subject
to in-use emissions compliance liability, e.g., for purposes of recall.
Manufacturers perform durability testing to demonstrate that engines
will meet emission standards over the full useful life. Manufacturers
may perform scheduled maintenance on their test engines only as
specified in the owner's manual. As part of the certification process,
EPA approves such scheduled maintenance, which is also subject to
minimum maintenance intervals as described in the regulation. See
Section IV.F for a description of the current and proposed durability
requirements and Section IV.B.5 for more information on our current and
proposed maintenance provisions. Manufacturer obligations under recall
are specified in 40 CFR 1068, subpart F, and we are not proposing to
update our recall provisions.
EPA prescribes regulations under CAA section 202(d) for determining
the useful life of vehicles and engines. CAA section 202(d) provides
that the minimum useful life for heavy-duty vehicles and engines is a
period of 10 years or 100,000 miles, whichever occurs first. This
section authorizes EPA to adopt longer useful life periods that we
determine to be appropriate. Under this authority, we established
useful life periods for heavy-duty engines by primary intended service
class. As introduced in Section I, heavy-duty highway engine
manufacturers identify the primary intended service class for each
engine family by considering the vehicles for which they design and
market their engines.\423\ Heavy-duty compression-ignition engines are
distinguished by their potential for rebuild and the weight class of
the final vehicles in which the engines are expected to be
installed.\424\ Heavy-duty spark-ignition engines are generally
classified as a single ``spark-ignition'' service class unless they are
designed or intended for use in the largest heavy-duty vehicles and are
thereby considered heavy heavy-duty engines.\425\
---------------------------------------------------------------------------
\423\ See 40 CFR 1036.140 as referenced in the definition of
``primary intended service class'' in 40 CFR 86.090-2.
\424\ As specified in the current 40 CFR 1036.140(a), light
heavy-duty engines are not designed for rebuild and are normally
installed in vehicles at or below 19,5000 pounds GVWR; medium heavy-
duty engines may be designed for rebuild and are normally installed
in vehicles from 19,501 to 33,000 lbs GVWR; heavy heavy-duty engines
are designed for multiple rebuilds and are normally installed in
vehicles above 33,000 pounds GVWR.
\425\ See 40 CFR 1036.140(b).
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[[Page 17497]]
The following useful life periods currently apply to the criteria
pollutant emission standards for heavy-duty highway engines:
426 427
---------------------------------------------------------------------------
\426\ See 40 CFR 86.004-2. EPA adopted useful life values of
110,000, 185,000, and 290,000 miles for light, medium, and heavy
heavy-duty engines, respectively, in 1983 (48 FR 52170, November 16,
1983). The useful life for heavy heavy-duty engines was subsequently
increased to 435,000 miles for 2004 and later model years (62 FR
54694, October 21, 1997).
\427\ The same useful life periods apply for heavy-duty engines
certifying to the greenhouse gas emission standards, except that the
spark-ignition standards and the standards for model year 2021 and
later light heavy-duty engines apply over a useful life of 15 years
or 150,000 miles, whichever comes first. See 40 CFR 1036.108(d).
---------------------------------------------------------------------------
110,000 miles or 10 years for heavy-duty spark-ignition
engines and light heavy-duty compression-ignition engines
185,000 miles or 10 years for medium heavy-duty
compression-ignition engines
435,000 miles, 10 years, or 22,000 hours for heavy heavy-
duty compression-ignition engines
In our 1983 rulemaking, which first established class-specific
useful life values for heavy-duty engines and vehicles, EPA adopted the
principle that useful life mileage values should reflect the typical
mileage to the first rebuild of the engine (or scrappage of the engine
if that occurs without rebuilding).\428\ Significantly, this approach
was adopted at a time when diesel engine emission control strategies
relied mainly on in-cylinder engine combustion controls.
---------------------------------------------------------------------------
\428\ U.S. EPA, ``Summary and Analysis of Comments on the Notice
of Proposed Rulemaking for Revised Gaseous Emission Regulations for
1984 and Later Model Year Light-Duty Trucks and Heavy-Duty
Engines'', July 1983, p 43.
---------------------------------------------------------------------------
Over time, mileage values became the primary metric for useful life
duration. This is because, due to advancements in general engine
durability, nearly all heavy-duty engines reach the mileage value in-
use long before 10 years have elapsed. The age (years) value has
meaning for only a small number of low-annual-mileage applications,
such as refuse trucks. Also, manufacturer durability demonstrations
generally target the mileage values, since deterioration is a function
of engine work and hours rather than years in service and a time-based
demonstration would be significantly longer in duration than one based
on applicable mileage value.
In the 1997 rulemaking that most recently increased heavy-duty
engine useful life, EPA included an hours-based useful life of 22,000
hours for the heavy heavy-duty engine intended service class. This
unique criterion was added to address the concern that urban vehicles,
particularly urban buses, equipped with heavy heavy-duty engines had
distinctly different driving patterns compared to the line-haul trucks
from which the agency based its useful life value of 435,000
miles.\429\ Commenters in that rulemaking indicated that urban bus
average speed was near 13 miles per hour. Considering that speed, many
of these bus engines would reach the end of their operational life or
be candidates for rebuild before the applicable mileage value or the
10-year criterion is reached. The 22,000 hours value was adopted in
lieu of a proposed minimum useful life value of 290,000 miles for heavy
heavy-duty engines. Considering the current 435,000 useful life mileage
for heavy heavy-duty engines, the 22,000-hour useful life value only
has significance for the small subset of vehicles equipped with heavy
heavy-duty engines with an average speed of less than 20 miles per
hour.
---------------------------------------------------------------------------
\429\ U.S. EPA, ``Summary and Analysis of Comments: Control of
Emissions of Air Pollution from Highway Heavy-Duty Engines'', EPA-
420-R-97-102, September 1997, pp 43-47.
---------------------------------------------------------------------------
In the Phase 1 GHG rulemaking, we promulgated useful life periods
for the GHG emission standards for heavy-duty highway engines and their
corresponding heavy-duty vehicles that aligned with the current useful
life periods for criteria pollutant emission standards.\430\ In the HD
Phase 2 GHG rulemaking, we extended the useful life for Light HDV,
light heavy-duty engines, and spark-ignition engines for the GHG
emission standards to 15 years or 150,000 miles to align with the
useful life of chassis-certified heavy-duty vehicles subject to the
Tier 3 standards.\431\ See 40 CFR 1036.108 and 40 CFR 1037, subpart B,
for the GHG useful life periods that apply for heavy-duty highway
engines and vehicles, respectively. We are not proposing changes to the
useful life periods for GHG emission standards in this rulemaking.
---------------------------------------------------------------------------
\430\ 76 FR 57181, September 15, 2011.
\431\ See 79 FR 23414, April 28, 2014 and 81 FR 73496, October
25, 2016.
---------------------------------------------------------------------------
2. Identifying Appropriate Useful Life Periods
Emission standards apply for the engine's useful life and
manufacturers must demonstrate the durability of engines to maintain
certified emission performance over their useful life. Thus, the
proposed emission standard options presented in Section III must be
considered together with their associated proposed useful life periods.
Larger useful life mileage values would require manufacturers to
demonstrate emission performance over a longer period and should result
in effective emission control over a greater proportion of an engine's
operational (sometimes referred to as ``service'') life. Consistent
with our approach to adopting useful life mileages in the 1983
rulemaking, we continue to consider a comprehensive out-of-frame
rebuild to represent the end of a heavy-duty CI engine's ``first life''
of operation. For SI engines that are less commonly rebuilt, engine
replacement would be a more appropriate measure of an engine's
operational life. Our proposed Option 1 useful life values are based on
the expected operational life of the engine or, for CI engines, an
estimate of the point at which an engine is typically rebuilt. We
expand on this approach in the following sections. We discuss the basis
of proposed Option 2 useful life values in Section IV.A.3.
i. Compression-Ignition Engine Rebuild Data
In 2013, EPA commissioned an industry characterization report on
heavy-duty diesel engine rebuilds.\432\ The report relied on existing
data from MacKay & Company surveys of heavy-duty vehicle operators. In
this report, an engine rebuild was categorized as either an in-frame
overhaul (where the rebuild occurred while the engine remained in the
vehicle) or an out-of-frame overhaul (where the engine was removed from
the vehicle for more extensive service).\433\ The study showed that the
mileage varied depending on the type of rebuild. Rebuilding an engine
while the block remained in the frame was typically done at lower
mileage than rebuilding an engine removed from the vehicle. The results
of the study by vehicle weight class are presented in Table IV-1.
---------------------------------------------------------------------------
\432\ ICF International, ``Industry Characterization of Heavy
Duty Diesel Engine Rebuilds'' EPA Contract No. EP-C-12-011,
September 2013.
\433\ Note that these mileage values reflect replacement of
engine components, but do not include aftertreatment components. At
the time of the report, the population of engines equipped with DPF
and SCR technologies was limited to relatively new engines that were
not candidates for rebuild.
[[Page 17498]]
Table IV-1--Average Mileage and Age at First Rebuild for Heavy-Duty CI Engines From 2013 EPA Rebuild Industry
Characterization Report
----------------------------------------------------------------------------------------------------------------
In-frame rebuild Out-of-frame rebuild
Vehicle weight class ---------------------------------------------------------------
Mileage Years Mileage Years
----------------------------------------------------------------------------------------------------------------
Class 3......................................... 216,900 9.5 256,000 9.5
Class 4......................................... 236,800 11.6 346,300 10.3
Class 5......................................... 298,300 10.9 344,200 11.9
Class 6......................................... 332,200 13.0 407,700 10.6
Class 7......................................... 427,500 15.8 509,100 13.2
Class 8......................................... 680,200 11.9 909,900 8.9
----------------------------------------------------------------------------------------------------------------
McKay & Company does not collect information on aftertreatment
systems (e.g., diesel oxidation catalysts, SCR systems, or three-way
catalysts), so neither EPA's 2013 report nor CARB's more recent report
for their HD Omnibus rulemaking include aftertreatment system age
information.\434\ We consider the mileage at rebuild or replacement of
an engine to represent the operational life of that engine, including
any aftertreatment components that were part of its original certified
configuration. We have no data to indicate aftertreatment systems lose
functionality before engines are rebuilt or replaced, and our
technology demonstrations in Section III show aftertreatment catalysts
are able to maintain performance when bench-aged to beyond the
equivalent of current useful life mileages.\435\
---------------------------------------------------------------------------
\434\ See Section IV.A.2.iii for a summary of the CARB report
that reflects engine rebuilds and replacements occurring between
calendar years 2012 and 2018.
\435\ See Section IV.F for a summary of catalyst bench-aging
procedures we are considering in this proposal.
---------------------------------------------------------------------------
We averaged the mileages for these vehicle classes according to
EPA's primary intended service classes for heavy-duty CI engines as
defined in 40 CFR 1036.140. Specifically, we averaged Classes 3, 4, and
5 to represent Light HDE, Classes 6 and 7 to represent Medium HDE, and
Class 8 to represent Heavy HDE. These values are shown in Table IV-2
with the current useful life mileages that apply to each intended
service class. As seen in the tables, the study reported typical engine
rebuild mileages that are more than double the current useful life
mileages for those classes.
Table IV-2--Average Mileage at First Rebuild for Heavy-Duty CI Engines Based on EPA Intended Service Classes
----------------------------------------------------------------------------------------------------------------
Mileage at Mileage at
Primary intended service class first in-frame first out-of- Current useful
rebuild frame rebuild life mileage
----------------------------------------------------------------------------------------------------------------
Light HDE (Vehicle Classes 3-5)................................. 250,667 315,500 \a\110,000
Medium HDE (Vehicle Classes 6-7)................................ 379,850 458,400 185,000
Heavy HDE (Vehicle Class 8)..................................... 680,200 909,900 435,000
----------------------------------------------------------------------------------------------------------------
\a\ The useful life mileage that applies for Light HDE for GHG emission standards is 150,000 miles. See 40 CFR
1036.108(d).
We note that Light HDE intended for smaller vehicle classes are not
designed with cylinder liners to facilitate rebuilding, suggesting they
are more likely to be scrapped at the end of their operational life.
The rebuilding report notes that seven percent of the diesel-fueled
engines in the 2012 Class 3 vehicle population were removed from the
vehicle to be rebuilt, but does not include data on the corresponding
number of engines or vehicles scrapped in that year. We assume the
mileage at which an engine has deteriorated enough to consider
rebuilding would be similar to the mileage of an engine eligible for
scrappage and both similarly represent the operational life of an
engine for the purpose of this analysis.
ii. Spark-Ignition Engine Service Life Data
The useful life mileage that applies for GHG emission standards for
Spark-ignition HDE is 150,000 miles, which is longer than the current
useful life of 110,000 miles for criteria pollutant emission standards
for those same engines.\436\ For our proposed Option 1 updates to the
useful life for Spark-ignition HDE criteria pollutant emission
standards, we considered available data to represent the operational
life of recent heavy-duty SI engines. A review of market literature for
heavy-duty gasoline engines showed that at least one line of engine-
certified products is advertised with a service life of 200,000
miles.\437\ Compliance data for MY 2019 indicate that the advertised
engine model represents 20 percent of the Spark-ignition HDE certified
for MY 2019. Additionally, CARB's HD Omnibus rulemaking cited heavy-
duty Otto-cycle engines (i.e., Spark-ignition HDE) for vehicles above
14,000 lb GVWR that were replaced during calendar years 2012 through
2018 as reaching more than 217,000 miles on
---------------------------------------------------------------------------
\436\ See 40 CFR 1036.108(d) for the GHG useful life, and the
definition of ``useful life'' in 40 CFR 86.004-2 for the criteria
pollutant useful life.
\437\ See, e.g., Isuzu Truck web page. ``Isuzu Commercial
Vehicles: N-Series Gas Trucks.'' Available online: www.isuzucv.com/en/nseries/nseries_gas. Accessed February 28, 2020.
---------------------------------------------------------------------------
[[Page 17499]]
average.\438\ The mileages in these two examples are almost double the
current useful life for Spark-ignition HDE, indicating many miles of
operation beyond the current useful life.
---------------------------------------------------------------------------
\438\ California Air Resources Board/MacKay & Company, ``CARB
Summary Report on the Analysis of the MacKay & Company Data on
Heavy-Duty Engine Rebuilds and Replacements'', March 2019.
---------------------------------------------------------------------------
iii. CARB HD Omnibus Useful Life Values
The CARB HD Omnibus rulemaking, finalized in August 2020, lengthens
useful life for heavy-duty CI and SI engines in two steps.\439\ As part
of their rule, CARB analyzed recent MacKay & Company survey data from
calendar years 2012 through 2018 and reported rebuild mileages for CI
engine categories that were similar to those described in the Section
IV.A.2.i. CARB also included average replacement mileage information
for heavy-duty Otto-cycle (HD SI) engines.\440\ The CARB/MacKay &
Company data is summarized in Table IV-3.
---------------------------------------------------------------------------
\439\ California Air Resources Board. Heavy-Duty Omnibus
Regulation. Available online: https://ww2.arb.ca.gov/rulemaking/2020/hdomnibuslownox.
\440\ California Air Resources Board/MacKay & Company, ``CARB
Summary Report on the Analysis of the MacKay & Company Data on
Heavy-Duty Engine Rebuilds and Replacements'', March 2019.
Table IV-3--Summary of CARB/MacKay & Company Engine Rebuild and
Replacement Mileages for the HD Omnibus Regulation \a\
------------------------------------------------------------------------
Average mileage
Engine class at rebuild or
replacement
------------------------------------------------------------------------
HD Otto (Spark-ignition HDE) (All Vehicle Classes 217,283
above 14,000 lb GVWR)................................
LHDD (Light HDE) (Vehicle Classes 4-5)................ 326,444
MHDD (Medium HDE) (Vehicle Classes 6-7)............... 432,652
HHDD (Heavy HDE) (Vehicle Class 8).................... 854,616
------------------------------------------------------------------------
\a\ CARB's naming conventions for HD engines differ from the those in
this proposal; corresponding EPA names are noted in parentheses
Although the CARB HD Omnibus program begins in MY 2024, the program
maintains the current useful life values through MY 2026. Table IV-4
summarizes the useful life values finalized in the HD Omnibus rule for
heavy-duty Otto-cycle engines (HDO), and light heavy-duty diesel
(LHDD), medium heavy-duty diesel (MHDD), and heavy heavy-duty diesel
(HHDD) engines.
Table IV-4--CARB Useful Life Mileages for Heavy-Duty Engines in the HD Omnibus Rulemaking \a\
----------------------------------------------------------------------------------------------------------------
HDO (spark- HHDD (heavy HDE)
Model year ignition HDE) LHDD (light HDE) MHDD (medium HDE) \b\
----------------------------------------------------------------------------------------------------------------
2024-2026....................... 110,000 miles..... 110,000 miles..... 185,000 miles..... 435,000 miles.
10 years.......... 10 years.......... 10 years.......... 10 years.
22,000 hours.
2027-2030....................... 155,000 miles..... 190,000 miles..... 270,000 miles..... 600,000 miles.
12 years.......... 12 years.......... 11 years.......... 11 years.
30,000 hours.
2031 and later.................. 200,000 miles..... 270,000 miles..... 350,000 miles..... 800,000 miles.
15 years.......... 15 years.......... 12 years.......... 12 years.
40,000 hours.
----------------------------------------------------------------------------------------------------------------
\a\ CARB's naming conventions for HD engines differ from the those in this proposal; corresponding EPA names are
noted in parentheses.
\b\ CARB adopted an intermediate useful life mileage of 435,000 miles for MY 2027 and later HHDD engines. See
Section III.B for a discussion of the standards at the intermediate and full useful life mileages.
As seen in the table, CARB's Omnibus increases useful life first in
MY 2027 with a second step in MY 2031. The final useful life mileages
in the CARB regulation are the result of stakeholder engagement
throughout the development of CARB's HD Omnibus rulemaking. In two 2019
public workshops, CARB staff presented useful life mileage values under
consideration that were longer than these final mileages and, in their
September 2019 presentation, very close to the engine rebuild
mileages.\441\ In response to feedback from stakeholders indicating
concerns with availability of data for engines and emission controls at
those mileages, CARB shortened their final useful life mileages for MY
2031 and later engines from the values presented in 2019, and the MY
2027 values were chosen to be approximately the mid-point between the
current and final useful life mileages.\442\ Additionally, CARB
finalized an intermediate useful life mileage for MY 2027 and later
HHDD engines that correspond to the current useful life of 435,000
miles. See Section III.B for a discussion of the standards at the
intermediate and full useful life mileages. Consistent with current
useful life periods, CARB finalized hours values for the HHDD engine
class based on the useful life mileage and an average vehicle speed of
20 miles per hour.
---------------------------------------------------------------------------
\441\ Brakora, Jessica. Memorandum to Docket: EPA-HQ-OAR-2019-
0055. CARB 2019 Public Workshop Presentations Related to Regulatory
Useful Life and Emissions Warranty. March 19, 2021.
\442\ California Air Resources Board. Staff Report: Initial
Statement of Reasons--Public Hearing to Consider the Proposed Heavy-
Duty Engine and Vehicle Omnibus Regulation and Associated
Amendments. June 23, 2020. Page III-57.
---------------------------------------------------------------------------
Similar to the useful life mileage values, CARB's useful life
values in years were also adjusted from the values presented in their
public workshops based on stakeholder feedback. In particular, emission
controls
[[Page 17500]]
manufacturers recommended CARB consider replacing the 18-year useful
life presented in their September 2019 workshop with a useful life of
12 years for heavy-duty engines.\443\ CARB agreed that 12 years was
reasonable for MHDD and HHDD, but adopted a 15 year useful life for HDO
and LHDD based on the useful life in years that applies to chassis-
certified engines.
---------------------------------------------------------------------------
\443\ Manufacturers of Emission Controls Association.
``Preliminary Suggestions for Future Warranty and FUL
Requirements.'' Presentation to CARB. September 5, 2019.
---------------------------------------------------------------------------
3. Proposed Regulatory Useful Life Periods
In this section, we introduce our proposed regulatory useful life
periods for heavy-duty highway engines as specified in the new 40 CFR
1036.104(e). Our CI and SI engine technology demonstrations in Section
III support our conclusion that it is feasible for manufacturers to
meet our proposed standards for the proposed useful life periods of
Options 1 and 2. We note that our technology demonstrations rely on an
accelerated aging process for the catalyst-based aftertreatment systems
and we are proposing to update our durability demonstration provisions
to allow manufacturers to similarly accelerate the aging of their
catalysts for certification. See Section IV.F for a description of our
durability demonstration proposal.
We are proposing useful life mileage and years values for all
primary intended service classes that are based on our current estimate
of the operational lives of the engines in those classes. The useful
life values described in this section apply for exhaust emission
standards for criteria pollutants, as well as evaporative and refueling
emission standards, OBD, and requirements related to crankcase
emissions. Proposed Option 1 includes an hours specification for the
Heavy HDE class, which has the longest useful life mileages, to address
vehicles that frequently operate at idle or lower speeds. The proposed
Option 1 useful life periods generally align with those in the CARB HD
Omnibus regulation. We request comment on our proposal, including
whether it is appropriate to fully harmonize the federal and CARB
regulatory useful life periods in light of the authority and
requirements of section 202, and any concerns if EPA were to finalize
values that are or are not aligned with CARB for a given engine class
or range of model years.
i. Proposed Useful Life by Primary Intended Service Class
Data indicate heavy-duty highway engines remain on the road well
beyond the current regulatory useful life periods and compliance with
emission standards is uncertain for a large portion of engine
operational lives today. We are proposing to lengthen the useful life
periods to cover a larger fraction of the operational life of these
engines. Our proposed useful life periods for Spark-ignition HDE, Light
HDE, Medium HDE, and Heavy HDE classes are presented in Table IV-5 and
specified in a proposed new 40 CFR 1036.104(e).\444\ In Section III, we
discuss the feasibility of meeting the emission standards at the useful
life values of proposed Options 1 and 2. In Section IV.A.4, we
introduce an alternative set of useful life periods we considered in
addition to our proposed values as part of our feasibility analysis.
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\444\ We are proposing to migrate the current alternate
standards for engines used in certain specialty vehicles from 40 CFR
86.007-11 and 86.008-10 into 40 CFR 1036.605 without modification.
See Section XII.B of this preamble for a discussion of these
standards and options for which we are requesting comment.
Table IV-5--Proposed Options 1 and 2 Useful Life Periods by Primary Intended Service Classes
------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
Current Proposed Option 1 Proposed Option 2
-------------------------------------------------------------------------------------------------------------------------------
Primary intended service class MY 2027-2030 MY 2031+
Miles Years ---------------------------------------------------------------- Miles Years
Miles Years Miles Years
------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
Spark-ignition HDE \a\.......................................... 110,000 10 155,000 12 200,000 15 150,000 10
Light HDE \a\................................................... 110,000 10 190,000 12 270,000 15 250,000 10
Medium HDE...................................................... 185,000 10 270,000 11 350,000 12 325,000 10
Heavy HDE \b\................................................... 435,000 10 600,000 11 \c\ 800,000 12 650,000 10
------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
\a\ Current useful life period for Spark-ignition HDE and Light HDE for GHG emission standards is 15 years or 150,000 miles. See 40 CFR 1036.108(d).
\b\ Proposed Option 1 includes an hours-based useful life for Heavy HDE of 32,000 operating hours for model year 2027 through 2030, and 40,000 operating hours for model year 2031 and later.
\c\ For MY 2031 and later Heavy HDE under proposed Option 1, we are proposing intermediate useful life periods of 435,000 miles, 10 years, or 22,000 hours, whichever comes first. See Section
III for a discussion of the Option 1 standards we propose to apply for the intermediate and full useful life periods.
We consider a comprehensive out-of-frame rebuild to represent the
end of a heavy-duty CI engine's ``first life'' of operation. The
proposed Option 1 useful life periods for all engine classes align with
the final values adopted by CARB in their HD Omnibus regulation and
cover a larger fraction of the expected operational lives of these
engines. Consistent with previous rulemakings, we believe we could
justify proposing useful life requirements equivalent to the
operational life data presented in Section IV.A.2, but are proposing
somewhat shorter (less stringent) values in proposed Option 1
considering the effect of useful life on the feasibility of meeting the
proposed Option 1 standards.\445\ The useful life mileages of proposed
Option 2 generally correspond to the average mileages at which CI
engines undergo the first in-frame rebuild as described in Section
IV.A.2.i. At these mileages, CI engine owners could be expected to
replace some critical components, but would be able to accrue many
additional miles before a comprehensive rebuild. The out-of-frame
rebuild data indicates that these engines can last well beyond the in-
frame rebuild mileages, and we are unlikely to finalize a single step
program with useful life mileages that are lower than proposed Option
2.\446\
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\445\ 61 FR 33446 (June 27, 1996).
\446\ If our CI demonstration program is unable to achieve the
proposed standards beyond 600,000 miles, we expect to adjust the
numeric value of the standards to address feasibility concerns
before lowering useful life below in-frame rebuild mileages.
---------------------------------------------------------------------------
For SI engines that are less commonly rebuilt, engine replacement
more appropriately marks the end of its operational life. The estimated
operational life data presented in Section IV.A.2 indicate that heavy-
duty highway engines can operate for nearly double their current
regulatory useful lives. As described in Section III, our SI engine
demonstration program evaluated emission performance at an equivalent
250,000 miles (beyond the SI HDE service life and replacement mileage
information presented in Section IV.A.2). Emission results from
[[Page 17501]]
our demonstration program were lower than the proposed Option 1 MY 2031
standards for all pollutants on the FTP duty cycle, and for all but CO
on the SET duty cycle. We project the proposed Option 1 MY 2031 CO
standard would be met by optimizing emission control calibrations. For
Option 1, we are proposing a MY 2031 useful life of 200,000 miles
(50,000 miles shorter than the equivalent mileage of the engine in our
demonstration program), which we believe would ensure the proposed
Option 1 MY 2031 standards are feasible for Spark-ignition HDE. For
Option 1, we are proposing shorter useful life mileages along with the
less stringent proposed Option 1 standards for MY 2027 to allow
manufacturers appropriate time to prepare their engines to meet
standards on the proposed new SET cycle, adopt our proposed idle
controls, and address other proposed compliance requirements. For SI
engines, the useful life mileage in proposed Option 2 aligns with the
current useful life mileage that applies for these engines for GHG
standards and represents the lowest useful life mileage we are
currently considering for Spark-ignition HDE. Commenters supporting the
SI engine useful life mileages for proposed Option 2 are encouraged to
provide data, since proposed Option 2 useful life mileages currently
apply for GHG standards and our SI engine test program has demonstrated
most of the proposed standards are achievable well beyond the proposed
Option 2 mileage.
Our CI engine demonstration evaluated emissions at mileages that
correspond to the Light HDE and Medium HDE operational life mileages
presented, and we continue to evaluate higher mileages that would cover
a greater portion of the operational life of Heavy HDE. The uncertainty
of emission performance at mileages close to Heavy HDE rebuild
mileages, coupled with the lack of aftertreatment performance
information in the rebuild data, has led us to propose Option 1 MY 2031
useful life mileages that cover a majority of the estimated operational
life mileages, but less than the full rebuild mileages presented in
Section IV.A.2. Since the EPA rebuild mileages are similar to the
rebuild mileages in CARB's recent rebuild analysis, we are proposing CI
HDE useful life mileages that align with CARB.
We request comment on the proposed approach to base these mileages
on the data presented. We request additional data to inform our
consideration of appropriate useful life mileages, including
rebuilding, replacement, and scrappage data, or other data that may
represent the operational life of a heavy-duty highway engine. We also
request comment on what portion of an engine's operational life should
be covered by the regulatory useful life and whether it should depend
on specific characteristics of the engine (e.g., primary intended
service class).
As seen in Table IV-5, our proposed Option 1 would increase the
years-based useful life values intended to address engines that
accumulate fewer miles annually. Our proposed increased useful life in
years for Option 1 would also occur in two steps that align with the
values finalized in CARB's HD Omnibus regulation.\447\ Proposed Option
1 would increase Heavy HDE and Medium HDE useful life years to 11 years
in MY 2027 and 12 years in MY 2031. The 12-year useful life value is
consistent with the recommendation by MECA.\448\ Proposed Option 1
would also increase Spark-ignition and Light HDE useful life years to
12 years in MY 2027 and 15 years in MY 2031. A 15-year useful life
value would be consistent with the existing useful life in years for
these engines for GHG emission standards. We propose to maintain the
existing years-based useful life of 10 years for all primary intended
service classes under proposed Option 2.
---------------------------------------------------------------------------
\447\ See Section IV.A.2.iii.
\448\ Manufacturers of Emission Controls Association.
``Preliminary Suggestions for Future Warranty and FUL
Requirements''. September 5, 2019.
---------------------------------------------------------------------------
Proposed Option 1 also includes updates to the hours-based useful
life criteria for the Heavy HDE class to align with the proposed
mileage steps.\449\ Historically, EPA included a unique hours
specification for the Heavy HDE class to account for engines that
operated frequently, but accumulated relatively few miles due to lower
vehicle speeds.\450\ The 22,000-hour useful life value that currently
applies for Heavy HDE corresponds to an average vehicle speed of 20
miles per hour.
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\449\ Table 4 of proposed 40 CFR 1036.104(e) includes a
statement migrated from the current definition of ``useful life'' in
40 CFR 86.004-2 that the useful life for an individual engine is no
shorter than 10 years or 100,000 miles, whichever occurs first,
regardless of operating hours, as required by CAA section 202(d).
\450\ See background in Section IV.A.1.
---------------------------------------------------------------------------
Consistent with our original approach to defining an hour-based
useful life value, we are proposing to update the useful life hours of
operation value for the Heavy HDE primary intended service class based
on a 20 mile per hour speed threshold and the proposed useful life
mileages.\451\ For model year 2027 through 2030 Heavy HDE in Option 1,
we propose a useful life period of 11 years, 600,000 miles, or 32,000
hours, whichever comes first. Similarly, for model year 2031 and later
Heavy HDE in Option 1, we propose 12 years, 800,000 miles, or 40,000
miles, whichever comes first.
---------------------------------------------------------------------------
\451\ This approach for the hours criterion is consistent with
the approach adopted in our 1997 rulemaking where we last increased
HHD engine useful life. See Section IV.A.1.
---------------------------------------------------------------------------
We request comment on the need for a useful life hours criterion
for Heavy HDE and whether we should include one for other primary
intended service classes. If we were to include a useful life hours
criterion for other or all heavy-duty highway engines, we request
comment whether to use a speed other than 20 miles per hour for engines
intended for lower GVWR class vehicles.
We are proposing not to migrate paragraph (4)(iv) from the existing
definition of ``useful life'' in 40 CFR 86.004-2 to proposed 40 CFR
1036.104. It is our understanding that all modern ECMs contain time
counters, so it is reasonable to assume that manufacturers can reliably
access that information to document an engine's hours of operation and
the requirement for an ``accurate hours meter'' is unnecessary. We
request comment on the need to include an accurate hours meter
requirement as part of a useful life hours criterion in part 1036.
As introduced in Section III.A.1, we are proposing to clarify how
hybrid engines and powertrains can certify they meet criteria pollutant
regulations, which includes demonstrating that they meet emission
standards throughout the regulatory useful life.\452\ We propose that
manufacturers certifying hybrid engines and powertrains declare the
primary intended service class of their engine family using 40 CFR
1036.140, which is partially based on the GVWR of the vehicle in which
the engine configuration is intended to be used. Once a primary
intended service class is declared the engine configuration would be
subject to the corresponding emission standards and useful life values
from 40 CFR 1036.104(e). Our proposed approach to clarify that hybrid
components could be part of an engine configuration provides truck
owners and operators with consistent assurance
[[Page 17502]]
of durability based on the intended vehicle application. Our proposed
approach is similar to the CARB Omnibus rule requirements for hybrid
powertrains to meet useful life based on primary intended service
class, though we are proposing flexibility for manufacturers to
identify the appropriate service class for their engine
configurations.\453\
---------------------------------------------------------------------------
\452\ As outlined in Section III.A, we are proposing to clarify
in 40 CFR 1036.101(b) that regulatory references to engines in part
1036 generally apply to hybrid powertrains. We also propose to
update the definition of ``engine configuration'' in 40 CFR 1036.801
to clarify that an engine configuration would include hybrid
components if it is certified as a hybrid engine or hybrid
powertrain.
\453\ California Air Resources Board. Staff Report: Initial
Statement of Reasons--Public Hearing to Consider the Proposed Heavy-
Duty Engine and Vehicle Omnibus Regulation and Associated
Amendments. June 23, 2020. Page III-60. Available at: https://ww2.arb.ca.gov/sites/default/files/barcu/regact/2020/hdomnibuslownox/isor.pdf.
---------------------------------------------------------------------------
Our proposal does not mean that a specific component of the
certified configuration, such as a hybrid battery, is required to last
the full useful life indicated by its primary intended service class.
Manufacturers continue to have options to address the repair or
replacement of components within the useful life, both in the
durability demonstration for certification and in-use, as specified in
the maintenance provisions of 40 CFR 1036.125. See Section IV.B.5 for a
discussion of our proposals related to maintenance. We request comment
on our proposed approach for manufacturers certifying hybrid engines
and powertrains to declare a primary intended service class and meet
the corresponding emission standards and useful life periods.
ii. Proposed Useful Life for Heavy-Duty Electric Vehicles
As discussed in Section III.A, we are proposing clarifications and
updates to our regulations for heavy-duty electric vehicles, including
battery electric vehicles (BEVs) and fuel cell electric vehicles
(FCEVs). Our proposal clarifies how the proposed useful life provisions
for criteria pollutant emission standards would apply to each of these
types of electric vehicles. Immediately below, we discuss the specifics
and rationale of our proposed approach to useful life periods for BEVs
and FCEVs. Additional information on our proposal and requests for
comment are included in the following subsections: IV.B.1.iv.b (BEV and
FCEV warranty requirements), IV.B.3.iii (request for comment on
maintenance and operational information to improve electric vehicle
serviceability), and IV.I (compliance options for generating
NOX emission credits from electric vehicles).
As noted in Section III.A and discussed in Section IV.I, we are
proposing a change from our current approach under 40 CFR 86.016-
1(d)(4) that would allow manufacturers to generate NOX
emission credits from BEVs and FCEVs starting in MY 2024, as specified
in the proposed 40 CFR 1037.616, if they conduct testing and meet
durability requirements in the proposed 40 CFR 1037.102(b).\454\ We
propose that manufacturers who choose to generate NOX
emission credits from BEVs or FCEVs would certify to the emission
standards and useful life values of an engine-based primary intended
service class, as specified in proposed 40 CFR 1037.102(b). Proposed 40
CFR 1037.102(b) specifies that for MYs 2024 through 2026, manufacturers
choosing to generate NOX emission credits from BEVs or FCEVs
would apply the useful life periods in current 40 CFR 86.001-2;
starting in MY 2027 manufacturers would apply the useful life periods
in proposed 40 CFR 1036.104. We also propose that starting in MY 2027,
manufacturers who choose not to generate NOX emission
credits from BEVs or FCEVs could alternatively choose to certify to a
shorter useful life period that is the same as those for GHG emissions
standards for the appropriate service class in the current 40 CFR
1037.105(e).\455\
---------------------------------------------------------------------------
\454\ See Section III.A.1 for discussion on the current approach
under 40 CFR part 86 for BEV and FCEV certification requirements.
Briefly, no testing is required and neither BEVs nor FCEVs may
generate NOX or PM emission credits.
\455\ We are not proposing any changes to the current useful
life periods for GHG emissions. As specified in the current 40 CFR
1037.150(f), all BEV and FCEV manufacturers would continue to use
good engineering judgment to apply useful life requirements for GHG
standards.
---------------------------------------------------------------------------
Manufacturers who choose not to generate NOX emission
credits from BEVs or FCEVs may choose to attest that their vehicle
complies with the standards in proposed 40 CFR 1037.102 instead of
submitting test data for MY 2027 and later, as specified in the
proposed 40 CFR 1037.205(q)(1).\456\ Manufacturers who choose to
generate NOX emission credits from BEVs or FCEVs as early as
MY 2024 may also attest that their BEV or FCEV meets the durability
requirements described in proposed 40 CFR 1037.102(b)(3) based on an
engineering analysis of measured values and other information,
consistent with good engineering judgment, instead of testing at the
end of the useful life; however they would also be required to submit
additional information as specified in the proposed 40 CFR
1037.205(q)(2) and discussed in Section IV.I.
---------------------------------------------------------------------------
\456\ Prior to MY 2027, manufacturers who chose not to generate
NOX emission credits would apply the useful life periods
specified in the current 40 CFR 86.001-2; however, EPA would
continue the current approach of deeming these vehicles to have zero
emissions and allow manufacturers to apply good engineering judgment
to comply with requirements of the current 40 CFR 86 subpart A.
---------------------------------------------------------------------------
The purpose of requiring BEV and FCEV manufacturers who choose to
generate NOX emission credits to meet durability
requirements is to ensure that manufacturers design the BEV and FCEV
products to be at least as durable as the engine products that would
rely on the NOX emission credits to comply with applicable
NOX standards. Since manufacturers would be able to use
NOX emissions credits from BEVs or FCEVs to produce other
engines with NOX emissions above the proposed standards for
MYs 2027 and later, we believe it is imperative that these technologies
provide zero-tailpipe emission performance throughout the useful life
period to which they certify and for which they generate NOX
emission credits.\457\ This approach would help to ensure that these
zero-tailpipe emission technologies can operate for the same periods as
the engine products that rely on the NOX emission credits.
We also note that data from transit buses show BEVs are capable of
operating more than 10 million miles and over 30 years of normal
service in a typical transit bus duty-cycle.458 459 460
Similarly, the DOE has set heavy-duty FCEV durability target at 1
million miles by 2030.\461\ Both the transit bus data and DOE target
support BEV and FCEVs technologies being capable of meeting the useful
life requirements of proposed Options 1 and 2 for CI engines in the
2027 and beyond timeframe. Nevertheless, we recognize that BEV and FCEV
technologies, and the batteries and fuel cells that power them, are
still developing; thus, we propose to allow BEV and FCEV manufacturers
not participating in the
[[Page 17503]]
NOX engine ABT program to certify to criteria pollutant
useful life requirements that are equivalent to the current
requirements for certifying to the GHG emission standards.\462\
---------------------------------------------------------------------------
\457\ See Section IV.G for discussion on proposed restrictions
that would limit emissions above the proposed standards when using
NOX emission credits.
\458\ (BYD, 2019) ``BYD Receives Largest Battery-Electric Bus
Order in U.S. History,'' BYD Motors, November 13, 2019, accessed
February 10, 2022. https://en.byd.com/news/byd-receives-largest-
battery-electric-bus-order-in-u-s-history/
#:~:text=BYD%20(Build%20Your%20Dreams)%20announced,date%20in%20the%20
United%20States.
\459\ (Mass Transit, 2015) ``BYD Announces 12 year Battery
Warranty,'' Mass Transit Magazine, March 26, 2015, accessed August
3, 2021. https://www.masstransitmag.com/home/press-release/12058920/byd-motors-llcbyd-announces-12-year-battery-warranty.
\460\ (Metro, 2019) ``Idaho's YRT to add Proterra battery-
electric buses, charging infrastructure,'' Metro Magazine, October
25, 2019, accessed August 3, 2021. https://www.metro-magazine.com/zero-emissions/news/736104/idaho-s-yrt-toproterra-battery-electric-buses-charging-infrastructure.
\461\ DOE. 2020. FC135: FC-PAD: Fuel Cell Performance and
Durability Consortium; https://www.hydrogen.energy.gov/pdfs/review20/fc135_borup_weber_2020_o.pdf.
\462\ 40 CFR 1037, subpart B.
---------------------------------------------------------------------------
We request comment on our proposal to align BEV and FCEV useful
life periods with those for an engine-based service class for
manufacturers who choose to generate NOX emission credits.
We further request comment on allowing manufacturers who choose not to
generate NOX emission credits from BEVs or FCEVs to certify
to criteria pollutant useful life periods that are equivalent to the
current useful life periods for the GHG emission standards. We are also
interested in other approaches identified or recommended by commenters.
Commenters are encouraged to provide data on current BEV and FCEV
durability, as well as any additional information EPA should consider
when setting useful life periods and related requirements for BEVs and
FCEVs in the final rulemaking.
iii. Proposed Useful Life for Incomplete Vehicle Refueling Emission
Standards
As described in Section III.E., proposed Options 1 and 2 include
refueling standards for incomplete vehicles above 14,000 lb GVWR.
Manufacturers would meet the proposed refueling emission standards by
installing onboard refueling vapor recovery (ORVR) systems. ORVR
systems are based on the same carbon canister technology that
manufacturers currently use to control evaporative emissions on these
incomplete vehicles. Since both the evaporative and refueling emission
control systems are part of the same fuel system, and due to the
similarity of many of the components, we propose to align the useful
life periods for the two systems (see our proposed updates to 40 CFR
1037.103(f)). Specifically, proposed Options 1 and 2 include a useful
life of 15 years or 150,000 miles, whichever comes first, for refueling
standards for incomplete vehicles above 14,000 lb GVWR.
Evaporative emission control systems are currently part of the fuel
system of incomplete vehicles, and manufacturers are meeting applicable
standards and useful life requirements for these systems today. ORVR is
a mature technology that has been installed on complete vehicles for
many years, and incomplete vehicle manufacturers have experience with
ORVR systems through their complete vehicle applications. Considering
the manufacturers' experience with evaporative emission standards for
incomplete vehicles, and their familiarity with ORVR systems, we
believe it would be feasible for manufacturers to apply the same
evaporative emission standard useful life periods to our proposed
refueling standards.
We request comment on our proposal to align the useful life for
refueling standards with the existing useful life periods for
evaporative emission standards and whether we should instead consider
aligning with the broader useful life periods proposed for Spark-
ignition HDE (e.g., the proposed Option 1 useful life periods of 12
years/155,000 miles for MY 2027 through 2030 and 15 years/200,000 miles
for MY 2031 and later), or whether we should take another approach. We
also request comment on the need for a transitional useful life step
for refueling standards for MY 2027 through 2030, including concerns
with component durability or testing that would require additional lead
time to address. Commenters are encouraged to include ORVR system data
at their recommended useful life values. Finally, we request comment on
any concerns about having different useful life values for refueling
standards compared to the useful life values for either evaporative
emission standards or Spark-ignition HDE standards.
4. Potential Alternative Useful Life Mileages
We considered an alternative set of useful life mileages
(Alternative), which would each apply in a single step beginning in MY
2027. Table IV-6 presents a comparison of the current useful life
mileages and the useful life mileages of the proposed Options and
Alternative.
Table IV-6--Comparison of Useful Life Mileages Considered
----------------------------------------------------------------------------------------------------------------
Proposed Option 1
Primary intended service class Current -------------------------------- Proposed Alternative
MY 2027-2030 MY 2031+ Option 2
----------------------------------------------------------------------------------------------------------------
Spark-ignition HDE.............. 110,000 155,000 200,000 150,000 250,000
Light HDE....................... 110,000 190,000 270,000 250,000 350,000
Medium HDE...................... 185,000 270,000 350,000 325,000 450,000
Heavy HDE....................... 435,000 600,000 800,000 650,000 850,000
----------------------------------------------------------------------------------------------------------------
The useful life mileages that we considered in the Alternative are
longer than the proposed Option 1 MY 2031 useful life mileages. The
useful life mileages of this alternative match those presented in
CARB's September 2019 Public Workshop for their Heavy-Duty Low
NOX program as early CARB staff-level thinking; these draft
mileages were then lowered in the 2020 Omnibus program approved by CARB
governing board.\463\ While the CI engine mileages for the Alternative
are closer to the average mileage at which most CI engines undergo an
out-of-frame rebuild, currently available data indicate that the
Alternative standards presented in Section III would be very
challenging to meet at those useful life mileages for Light HDEs and
Medium HDEs, and thus data suggest that it may be appropriate for EPA
to consider providing manufacturers with additional lead time, beyond
the MY 2027 implementation date of the Alternative. For Heavy HDEs, our
extrapolation of the data from 435,000 miles through the 850,000 mile
useful life of the Alternative suggests that the numeric level of the
NOX emission control in the Alternative could not be
maintained through the Alternative useful life period (see Section III
for details).
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\463\ Brakora, Jessica. Memorandum to Docket: EPA-HQ-OAR-2019-
0055. CARB 2019 Public Workshop Presentations Related to Regulatory
Useful Life and Emissions Warranty. March 19, 2021.
---------------------------------------------------------------------------
The SI mileage for the Alternative represents the equivalent
mileage of the bench-aged three-way catalyst used in the SI technology
demonstration for this rulemaking, but currently available data suggest
it would be very challenging to achieve the standards of this
alternative for all pollutants in the MY 2027
[[Page 17504]]
timeframe. For both CI and SI engines, we would need additional data to
be able to conclude that the standards combined with the useful
mileages included in the Alternative are feasible in the MY 2027
timeframe, and thereby consider finalizing these useful life mileages
in this rule. We did not evaluate alternative useful life mileages for
HD SI refueling standards. As noted in Section IV.A.3.iii, we would
consider transitional useful life mileages for our refueling standards
in the early years of the program or longer useful life mileages that
align with those for the final Spark-ignition HDE class if we receive
comment and data supporting alignment.
Our analyses of the emission impacts of the Alternative standards
and Alternative useful life mileage values are presented in Section VI.
We do not present an analysis of the costs of the Alternative since we
currently do not have information to conclude that the Alternative
standards are feasible in the MY 2027 timeframe with the emission
control technologies we have evaluated to date. We are also considering
other approaches that build on the relationship between useful life and
emissions warranty periods as described in Section IV.B.1.
5. Summary of the Requests for Comment on the Useful Life Proposal
We request comment on our proposed useful life values, including
the appropriateness of the data on which we base our proposals, or
other bases identified in this section or by the commenters.
Specifically, we request comment on our approaches to base useful life
mileages for CI engines on data on average mileage to first out-of-
frame rebuild for proposed Option 1 and average mileage to first in-
frame rebuild for proposed Option 2. We also request comment on whether
to finalize a consistent fraction of the estimated rebuild mileage
across the three CI service classes. For SI engines, we request comment
on our proposed Option 1 approach to update the MY 2031 useful life
mileage based on the advertised service life of a certified SI engine
in the market today, which is consistent with SI engine mileage from
recent CARB study, or the proposed Option 2 approach to update the
criteria pollutant useful life to be closer to the useful life mileage
that applies for GHG pollutants. As noted in this section and discussed
in Section III, proposed Options 1 and 2 reflect the general ranges of
mileages we are currently considering for each engine class, but we
request comment on a different set of mileages within those ranges that
may be appropriate. Commenters, especially if suggesting different
useful life mileages than EPA's proposed values, are encouraged to
support their comments by addressing feasibility and cost for their
recommended mileage values.
We request comment on our proposal to increase the useful life
years and to update Heavy HDE useful life hours-based values
proportional to the increased mileages for proposed Option 1.
Commenters supporting useful life hours for Heavy HDE are encouraged to
address whether EPA should apply a useful life hours criterion to other
engine service classes and if a 20 mile per hour average speed is
appropriate to represent ``low speed'' applications for each engine
class. As noted in this section, proposed Option 1 is largely aligned
with useful life periods adopted in the CARB HD Omnibus regulation. We
request comment our proposal, including whether it is appropriate to
fully harmonize the federal and CARB regulatory useful life periods in
light of the authority and requirements of section 202, and any
concerns if EPA were to finalize aspects of useful life that are or are
not aligned with CARB for a given engine class or range of model years.
B. Ensuring Long-Term In-Use Emissions Performance
In the ANPR, we introduced several ideas for an enhanced,
comprehensive strategy to ensure in-use emissions performance over more
of an engine's operational life, based on five areas:
Warranties that cover an appropriate fraction of engine
operational life.
Improved, more tamper-resistant electronic controls.
Serviceability improvements for vehicles and engines.
Education and potential incentives.
Engine rebuilding practices that ensure emission controls
are functional.
This section discusses proposed provisions for emissions
warranty, ECM security, and serviceability. Taken together, they are
intended to increase the likelihood that engine emission controls will
be maintained properly through more of the service life of heavy-duty
engines and vehicles, including beyond useful life. Our proposal also
expands on this suite of measures to include updated maintenance
provisions, which are described in Section IV.B.5. We are not including
specific proposals related to education and incentives, but request
comment on options we could consider in the future. As noted in Section
IV.B.4, we are also not proposing new or modified rebuilding provisions
in this rule. However, we intend to continue to monitor rebuilding
practices and may update our rebuilding regulatory provisions in a
future rulemaking.
1. Emission-Related Warranty Periods
EPA is proposing to lengthen the regulatory emission-related
warranty periods for all primary intended service classes to cover a
larger portion of the operational lives of new heavy-duty engines. In
this section we summarize the history of emissions warranty, introduce
our principles for lengthening the warranty periods, and present our
proposed values and alternatives considered.
i. EPA Regulatory Emission Warranty Background
The regulatory emission warranty period is the period over which
CAA section 207 requires an engine manufacturer to warrant to a
purchaser that the engine is designed, built, and equipped so as to
conform with applicable regulations under CAA section 202 and is free
from defects in materials or workmanship which would cause the engine
not to conform with applicable regulations for the warranty period. If
an emission-related component fails during the regulatory emission
warranty period, the manufacturer is required to pay for the cost of
repair or replacement. A manufacturer's general emissions warranty
responsibilities are currently set out in 40 CFR 1068.115. Note that
while an emission warranty provides protection to the owner against
emission-related repair costs during the warranty period, the owner is
responsible for properly maintaining the engine (40 CFR 1068.110(e)),
and the manufacturer may deny warranty claims for failures that have
been caused by the owner's or operator's improper maintenance or use
(40 CFR 1068.115(a)).
Regulatory warranty provisions were first included in the 1970
amendments to the Clean Air Act, as a new section 207(a) (``the
manufacturer of each new motor vehicle and new motor vehicle engine
shall warrant to the ultimate purchaser and each subsequent purchaser
that such vehicle or engine is (1) designed, built, and equipped so as
to conform at the time of sale with applicable regulations under
section 202, and (2) free from defects in materials and workmanship
which cause such vehicle or engine to fail to conform with applicable
regulations for
[[Page 17505]]
its useful life . . .'').\464\ Those amendments also instructed the
Administrator in section 202(b) to ``prescribe regulations which shall
require manufacturers to warrant the emission control device or system
of each new motor vehicle or new motor vehicle engine to which a
regulation under section 202 applies . . .'' emphasis added). The 1977
CAA amendments modified the section 207(b) requirements, specifying
that ``for the period after twenty-four months or twenty-four thousand
miles (whichever first occurs) the term 'emission control device or
system' means a catalytic converter, thermal reactor, or other
component installed on or in a vehicle for the sole or primary purpose
of reducing vehicle emissions.'' \465\ EPA's first heavy-duty truck
regulations, promulgated in 1983, set a specific warranty period of 5
years or 50,000 miles, whichever occurred first, for light-duty trucks,
gasoline heavy-duty engines, and light heavy-duty diesel engines, and 5
years or 100,000 miles, whichever occurred first, for all other heavy-
duty diesel engines.\466\ These emission warranty periods were carried
over in each subsequent revision of the emission control program (see
40 CFR 86.084-2, 86.085-2, 86.90-2, 86.94-2, 86.096-2, 86.004-2) and
persist to this day, even as the engine useful life periods were
increased.\467\ Today, there is a considerable difference between
useful life and emission warranty periods, as illustrated in Table IV-
7. The proposed changes to the useful life periods described in Section
IV.A would increase this difference in the absence of an accompanying
change to emissions warranty periods.
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\464\ Public Law 91-604, December 31, 1970.
\465\ Public Law 95-95, August 7, 1977.
\466\ 48 FR 52170, November 16, 1983.
\467\ These same warranty periods apply in our GHG emission
reduction programs. 76 FR 57106, September 15, 2011 and 81 FR 73672,
October 25, 2016; see 40 CFR 1037.102(b).
Table IV-7--Comparison of Current Emissions Warranty and Regulatory Useful Life Periods
----------------------------------------------------------------------------------------------------------------
Emissions warranty Useful life \a\
Engine class ---------------------------------------------------------------
Miles Years Miles Years
----------------------------------------------------------------------------------------------------------------
Spark-ignition HDE.............................. 50,000 5 110,000 10
Light HDE....................................... 50,000 5 110,000 10
Medium HDE...................................... 100,000 5 185,000 10
Heavy HDE....................................... 100,000 5 435,000 10
----------------------------------------------------------------------------------------------------------------
\a\ The useful life periods that apply for Spark-ignition HDE and Light HDE for GHG emission standards are
150,000 miles and 15 years. See 40 CFR 1036.108(d).
Today, the warranty mileage for Spark-ignition HDE, Light HDE, and
Medium HDE covers about half of the corresponding useful life for those
engines; the warranty mileage for Heavy HDE covers about a quarter of
useful life. The proposal to lengthen engine useful life means that the
warranty period would cover a smaller portion of useful life unless the
warranty period is also increased. In the following section, we
describe ways in which emission warranty periods can impact long-term
emission performance, which we believe justifies proposing emissions
warranties that cover more of the operational life of the engine.
ii. Lengthening the Regulatory Emission Warranty Period To Improve
Long-Term Emission Performance
As illustrated in Table IV-7, EPA's current emissions-related
warranty periods range from 22 percent to 54 percent of regulatory
useful life; the warranty periods have not changed since 1983 even as
the useful life periods were lengthened.\468\ As EPA is proposing to
lengthen the useful life periods in this rulemaking, we are also
proposing to lengthen the emission warranty periods and increase the
portion of useful life miles covered under warranty. These proposed
revised warranty periods are expected to result in better engine
maintenance and less tampering, helping to maintain the benefits of the
emission controls. In addition, longer regulatory warranty periods may
lead engine manufacturers to simplify repair processes and make them
more aware of system defects that need to be tracked and reported to
EPA.
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\468\ The useful life for heavy heavy-duty engines was increased
from 290,000 miles to 435,000 miles for 2004 and later model years
(62 FR 54694, October 21, 1997).
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Longer regulatory warranty periods that are more consistent with
EPA's useful life periods are expected to lead owners to better
maintain their engines and vehicles over a longer period of time so as
to not void their emission warranty coverage. This is because existing
warranty provisions specify that owners are responsible for properly
maintaining their engines (40 CFR 1068.110(e)), and manufacturers may
deny warranty claims for failures that have been caused by the owner's
or operator's improper maintenance or use (40 CFR 1068.115(a)).\469\ A
longer warranty period is expected to lead to better engine emission
performance overall due to less mal-maintenance (see Chapter 5 of the
draft RIA for a discussion of mal-maintenance effects in our emission
inventory estimates). Similarly, longer regulatory emission warranty
periods are expected to reduce the likelihood of tampering, which would
also result in better engine emission performance (see Chapter 5 of the
draft RIA for a discussion of tampering effects in our emission
inventory estimates). Since emission-related repairs would be covered
for a longer period of time, the owner will be more likely to have
systems repaired and, consequently, may be less likely to tamper to
avoid the cost of a repair that is no longer covered by a warranty.
Owners may also be less likely to install defeat devices that are
marketed to boost engine performance since installing such a device
would void the engine warranty.
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\469\ See our proposal in Section IV.B.5 to update our allowable
maintenance provisions.
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Emission-related repair processes may get more attention from
manufacturers if they are responsible for repairs over a longer period
of time. As manufacturers try to remain competitive, longer emission
warranty periods may lead manufacturers to simplify repair processes
and provide better training to technicians in an effort to reduce their
warranty repair costs. Simplifying repair processes could include
modifying emission control components in terms of how systems are
serviced and how components are replaced. The current, relatively short
warranty period provides little incentive for manufacturers to specify
repairs be made at the lowest possible level of complexity, since the
owner pays for the
[[Page 17506]]
repairs after the warranty period ends. One way to reduce warranty
repair costs may be to design modular sub-assemblies that could be
replaced individually, resulting in a quicker, less expensive repair.
For example, if a DEF level sensor fails, repair practices may call for
the DEF sensor assembly to be replaced in its entirety (including level
sensor, quality sensor, lines, and even heaters) instead of only the
faulty part. Improved technician training may also reduce warranty
repair costs by improving identification and diagnosing component
failures more quickly and accurately, thus avoiding repeated failures
or misdiagnoses of failures and higher costs from repeat repair events
at service facilities. These improvements may also encourage owners to
have repairs made because down time is reduced.
Finally, longer regulatory emission warranty periods would increase
the period over which the engine manufacturer would be made aware of
emission-related defects. Manufacturers are currently required to track
and report defects to the Agency under the defect reporting provisions
of 40 CFR part 1068. Under 40 CFR 1068.501(b), manufacturers
investigate possible defects whenever a warranty claim is submitted for
a component. Therefore, manufacturers can easily monitor defect
information from dealers and repair shops who are performing those
warranty repair services, but after the warranty period ends, the
manufacturer would not necessarily know about these events, since
repair facilities are less likely to be in contact with the
manufacturers and they are less likely to use OEM parts. A longer
warranty period would allow manufacturers to have access to better
defect information over a period of time more consistent with engine
useful life.
The impact of a longer emissions warranty period may be slightly
different for SI engines. Spark-ignition engine systems rely on mature
technologies, including evaporative emission systems and three-way
catalyst-based emission controls, that have been consistently reliable
for light-duty and heavy-duty vehicle owners.\470\ We expect lengthened
emission warranty periods to help enhance long-term in-use emissions
performance of SI engines over time by reducing mal-maintenance and
tampering. Similar to CI engine owners, we believe a longer warranty
period would encourage owners of vehicles powered by SI engines to
follow manufacturer-prescribed maintenance procedures for a longer
period of time, as failure to do so would void the warranty. From a
tampering perspective, SI engine owners may not be motivated to tamper
with their catalyst systems to avoid repairs, but they may be less
inclined to purchase defeat devices intended to disable emission
controls to boost the performance of SI engines since installing such a
device would void the engine warranty.
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\470\ The last U.S. EPA enforcement action against a
manufacturer for three-way catalysts was settled with
DaimlerChrylser Corporation Settlement on December 21, 2005.
Available online: https://www.epa.gov/enforcement/daimlerchrysler-corporation-settlement.
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EPA seeks comment on all aspects of our proposal to lengthen
emissions warranty periods for all primary intended service classes. We
encourage stakeholders to submit any available data on emission control
system repairs during and after heavy-duty engine emission warranty
periods, including frequency of incidents, costs of repairs, and
associated downtime.
iii. CARB's Recent Heavy-Duty Engine Emissions Warranty Updates
CARB recently finalized two regulatory programs to update emissions
warranty periods for heavy-duty engines as summarized in this section.
We considered the warranty updates adopted by CARB when developing the
proposed warranty periods for this rulemaking.
CARB's ``Step 1'' warranty program for heavy-duty engines sold in
California was finalized in 2019 and applied to MY 2022 heavy-duty
diesel engines.\471\ CARB increased the warranty mileage values for
heavy-duty diesel engines, but did not update the years-based warranty
periods during the Step 1 update. The Step 1 program also formally
linked warranty requirements to the HD OBD system by specifying that
failures that cause the vehicle's OBD MIL to illuminate are considered
warrantable conditions. CARB justified this linkage as helping to
ensure that repairs of malfunctioning emission-related parts would be
performed in a timelier manner during the lengthened warranty periods.
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\471\ California Air Resources Board, ``HD Warranty 2018''.
Effective date: October 1, 2019. Available online: https://ww2.arb.ca.gov/rulemaking/2018/hd-warranty-2018.
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CARB included a second step of warranty updates in their HD Omnibus
rulemaking that was approved by the Board in 2020.\472\ In the Omnibus
regulation, CARB lengthened the warranty periods for MY 2027 through MY
2030 and further lengthened the warranty periods for MY 2031 and later
heavy-duty diesel engines. The Omnibus regulation also lengthened
warranty periods for heavy-duty Otto cycle engines, and similarly
linked HD OBD MIL triggers to warrantable conditions, for the same
model years. The Omnibus also requires hybrid configurations to meet
the same warranty periods as the diesel or Otto cycle engine service
class to which they are certified. In addition, the Omnibus included
warranty periods for BEVs and FCEVs of 3 years or 50,000 miles. The
warranty periods adopted in the Omnibus included updated years- and
hours-based warranty periods. The hours-based values were generally
based on a 20 miles per hour vehicle speed and the warranty mileage for
each engine class. Table IV-8 summarizes the emissions warranty periods
from CARB's recent updates.
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\472\ California Air Resources Board, ``Heavy-Duty Omnibus
Regulation''. Available online: https://ww2.arb.ca.gov/rulemaking/2020/hdomnibuslownox.
Table IV-8--Summary of CARB's Emission-Related Warranty Periods
----------------------------------------------------------------------------------------------------------------
Step 1 (MY 2022- HD Omnibus (MY HD Omnibus (MY
CARB engine class \a\ Pre-MY 2022 2026) 2027-2030) 2031+)
----------------------------------------------------------------------------------------------------------------
HD Otto (Spark-ignition HDE).... 50,000 miles...... 50,000 miles...... 110,000 miles..... 160,000 miles.
5 years........... 5 years........... 7 years........... 10 years.
6,000 hours....... 8,000 hours.
LHDDE (Light HDE)............... 50,000 miles...... 110,000 miles..... 150,000 miles..... 210,000 miles.
5 years........... 5 years........... 7 years........... 10 years.
7,000 hours....... 10,000 hours.
[[Page 17507]]
MHDDE (Medium HDE).............. 100,000 miles..... 150,000 miles..... 220,000 miles..... 280,000 miles.
5 years........... 5 years........... 7 years........... 10 years.
11,000 hours...... 14,000 hours.
HHDDE........................... 100,000 miles..... 350,000 miles..... 450,000 miles..... 600,000 miles.
(Heavy HDE)..................... 5 years........... 5 years........... 7 years........... 10 years.
22,000 hours...... 30,000 hours.
----------------------------------------------------------------------------------------------------------------
\a\ CARB's naming conventions for HD engines differ from the those in this proposal; corresponding EPA names are
noted in parentheses.
CARB's warranty updates were partially motivated by evidence that
emission-related component failures occur after the end of the current
emission warranty periods, when manufacturers are no longer responsible
for repair or replacement costs under the warranty provisions, but
before the end of the engine's regulatory useful life, through which
time engines are certified by the manufacturer to meet the emission
standards. According to the Updated Informative Digest prepared for
CARB's Amendments to California Emission Control System Warranty
Regulations and Maintenance Provisions, ``CARB's test programs have
identified numerous heavy-duty vehicles with mileages within their
applicable regulatory useful life periods, but beyond their warranty
period, that have NOX emission levels significantly above
their applicable certification standards.'' \473\ These incidents may
not be frequent enough to trigger an emission recall under California's
program, but CARB noted concern about engine-specific emission
equipment failures not covered by warranty. In addition, a survey of
owners and repair shops performed for CARB with respect to downtime for
repairs found that over half of the owners surveyed experienced
downtime to address repairs, and more than 60 percent of those repairs
were not covered by emission warranties.\474\
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\473\ California Air Resources Board. ``HD Warranty 2018 Staff
Report: Initial Statement of Reasons'', May 2018. Available here:
https://ww2.arb.ca.gov/sites/default/files/barcu/regact/2018/hdwarranty18/isor.pdf. See also the ANPR comments of the California
Air Resources Board, EPA-HQ-OAR-2019-0055-0471.
\474\ California Air Resources Board. ``Survey and Analysis of
Heavy-Duty Vehicle Warranties in California'', December 2017; see
pages 6-7, Available online: https://ww2.arb.ca.gov/sites/default/files/barcu/regact/2018/hdwarranty18/apph.pdf.
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The market for extended warranties suggests that some truck
purchasers are concerned enough about out-of-warranty repairs to be
willing to purchase additional warranty coverage, either directly from
the manufacturers or from independent third parties. According to a
survey conducted on behalf of CARB in support of their heavy-duty
warranty program, approximately 40 percent of all new heavy-duty
vehicle buyers ``purchase or receive'' an extended warranty under which
the coverage is extended to 417,000 miles on average.475 476
This survey data correlates with information provided to CARB by the
Truck and Engine Manufacturers Association, which indicated that 50
percent of new heavy-duty Class 8 vehicles are sold with a 500,000 mile
extended warranty.\477\
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\475\ California Air Resources Board. ``Survey and Analysis of
Heavy-Duty Vehicle Warranties in California'', December 2017; see
page 17, Available online: https://ww2.arb.ca.gov/sites/default/files/barcu/regact/2018/hdwarranty18/apph.pdf.
\476\ Some of these extended warranties may be purchased by the
owners; others may be added by the dealer as part of the sales
package.
\477\ California Air Resources Board, ``Staff Report: Initial
Statement of Reasons'' May 2018, see page II-7. Available here:
https://ww2.arb.ca.gov/sites/default/files/barcu/regact/2018/hdwarranty18/isor.pdf.
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iv. Proposed Emissions Warranty Provisions
This section describes the proposed regulatory emissions warranty
provisions, including the lengthened warranty periods we are proposing,
by engine category and the components covered. Our proposed warranty
provisions are in a new 40 CFR 1036.120. We request comment on the
proposed warranty mileage values, as well as the corresponding age-
based criteria. Commenters also are encouraged to address whether
warranty periods should be a consistent fraction of the final useful
life periods and whether we should align with CARB's Omnibus program
when considering warranty periods for the final rule.
a. Proposed Warranty Periods by Primary Intended Service Class
We are proposing to update our emissions warranty periods for
emission-related components designed to reduce criteria pollutant
emissions, beginning with model year 2027 and later heavy-duty
engines.\478\ Following our approach for the proposed useful life
periods, we are proposing two options (proposed Options 1 and 2) and
our proposed warranty periods vary by primary intended service class to
reflect the difference in average operational life of each class.\479\
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\478\ We are proposing that components installed to control both
greenhouse gas (i.e., CO2, N2O, and
CH4) and criteria pollutant emissions would be subject to
the proposed warranty periods. See proposed 40 CFR 1036.150(w) and
Section XII.B for additional warranty considerations related to
greenhouse gas emissions.
\479\ All engines covered by a primary intended service class
would be subject to the corresponding warranty period, regardless of
fuel used.
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When a manufacturer's certified configuration includes hybrid
system components (e.g., batteries, electric motors, and inverters),
those components are considered emission-related components, which
would be covered under the proposed warranty requirements in new 40 CFR
1036.120.\480\ Similar to the proposed approach for useful life in
Section IV.A, we are proposing that a manufacturer certifying a hybrid
engine or hybrid powertrain would declare a primary intended service
class for the engine family and apply the corresponding warranty
periods in the proposed 40 CFR 1036.120 when certifying the engine
configuration.\481\
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\480\ See our proposed new definition of ``emission-related
component'' in 40 CFR 1036.801. Defects or failures of hybrid system
components can result in the engine operating more, and thus
increase emissions.
\481\ See proposed updates to 40 CFR 1036.140 for the primary
intended service classes that are partially based on the GVWR of the
vehicle in which the configuration is intended to be used. See also
the proposed update to definition of ``engine configuration'' in 40
CFR 1036.801 to clarify that an engine configuration would include
hybrid components if it is certified as a hybrid engine or hybrid
powertrain.
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[[Page 17508]]
Also similar to our proposal for useful life, our proposed approach to
clarify that hybrid components are part of the broader engine
configuration provides truck owners and operators with consistent
warranty coverage based on the intended vehicle application.
Currently, emission warranties for most HD engine classes (Spark-
ignition HDE, Light HDE, and Medium HDE) cover about half of the
respective useful life mileages. As mentioned in Section IV.B.1.ii, we
believe that fewer incidents of mal-maintenance and tampering occur
during the warranty period, and thus fewer would occur overall if the
warranty period is lengthened. Consistent with our current
requirements, we believe it is appropriate to propose to lengthen the
warranty mileage to continue to cover at least half of the useful life
mileage for all engine classes.
More specifically, we are proposing two options that generally
represent the range of revised emission warranty periods we are
considering adopting in the final rule. Proposed Option 1 includes
warranty periods that are aligned with the MY 2027 and MY 2031 periods
adopted by CARB, which are close to 80 percent of useful life.\482\ At
this time, we assume most manufacturers would continue to certify 50-
state compliant engines in MY 2027 and later, and it would simplify the
certification process if there is consistency between CARB and federal
requirements. The warranty periods of proposed Option 2 would apply in
a single step beginning in model year 2027, and would match CARB's Step
1 warranty periods that will already be in effect beginning in model
year 2022 for engines sold in California.\483\ The proposed Option 2
mileages cover 40 to 55 percent of the proposed Option 1 MY 2031 useful
life mileages and represent an appropriate lower end of the range of
the revised regulatory emission warranty periods we are considering.
Our proposed emissions warranty periods for heavy-duty engines are
presented in Table IV-9.\484\ We estimated the emissions impacts of the
proposed warranty periods in our inventory analysis, which is
summarized in Section VI and discussed in detail in Chapter 5 of our
draft RIA. In Section V, we estimated indirect and operating costs
associated with the proposed warranty periods.
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\482\ CARB's Omnibus MY 2031 warranty mileages for the range of
HD engine classes span 78 percent to 80 percent of the proposed
Option 1 useful life mileages presented in Section IV.A.
\483\ For SI engines, the proposed Option 2 warranty mileage
matches the current useful life for those engines, consistent with
the approach for Light HDE proposed Option 2 warranty.
\484\ We are proposing to migrate the current alternate
standards for engines used in certain specialty vehicles from 40 CFR
86.007-11 and 86.008-10 into 40 CFR 1036.605 without modification.
See Section XII.B of this preamble for a discussion of these
standards and options for which we are requesting comment.
Table IV-9--Proposed Options 1 and 2 Emissions Warranty Periods
--------------------------------------------------------------------------------------------------------------------------------------------------------
Current \a\ Proposed Option 1 Proposed Option 2 \a\
---------------------------------------------------------------------------------------------------------------
Primary intended service class MY 2027-2030 \b\ MY 2031+ \c\
---------------------------------------------------------------------------------------------------------------
Miles Miles Hours Miles Hours Miles Hours
--------------------------------------------------------------------------------------------------------------------------------------------------------
Spark-Ignition HDE...................... 50,000 110,000 6,000 160,000 8,000 110,000 5,500
Light HDE............................... 50,000 150,000 7,000 210,000 10,000 110,000 5,500
Medium HDE.............................. 100,000 220,000 11,000 280,000 14,000 150,000 7,000
Heavy HDE............................... 100,000 450,000 22,000 600,000 30,000 350,000 17,000
--------------------------------------------------------------------------------------------------------------------------------------------------------
\a\ Current and proposed Option 2 warranty period is the stated miles or 5 years, or hours if applicable, whichever comes first.
\b\ The proposed Option 1 warranty period for model years 2027-2030 is the stated miles, hours, or 7 years, whichever comes first.
\c\ The proposed Option 1 warranty period for model years 2031 and later is the stated miles, hours, or 10 years, whichever comes first.
While we believe a majority of engines would reach the warranty
mileage in a reasonable amount of time, some applications may have very
low annual mileage due to infrequent use or low speed operation; these
engines may not reach the warranty mileage for many years. To ensure
manufacturers are not indefinitely responsible for components covered
under emissions warranty in these situations, we are proposing revised
years-based warranty periods and new hours-based warranty periods for
proposed Option 1 and new hours-based warranty periods for proposed
Option 2. Consistent with current warranty provisions, the warranty
period would be whichever warranty value (i.e., mileage, hours, or
years) occurs first.
For the years-based period, which would likely be reached first by
engines with lower annual mileage due to infrequent use, proposed
Option 1 would increase the current period from 5 years to 7 years for
MY 2027 through 2030, and to 10 years starting with MY 2031. We are
also proposing to add an hours-based warranty period to both proposed
options, as shown in Table IV-9, to cover engines that operate at low
speed and/or are frequently in idle mode. In contrast to infrequent
use, low speed and idle operation can strain emission control
components and we believe it is appropriate to factor that gradually-
accumulated work into a manufacturer's warranty obligations. We are
proposing warranty hours for all primary intended service classes based
on a 20 mile per hour average vehicle speed threshold to convert from
the proposed mileage values.\485\ We note that applying a consistent 20
miles per hour conversion factor to the proposed mileage periods would
result in a variable number of years of warranty coverage across
classes and, in some cases, fewer years than the years-based period for
a given model year. We request comment on applying a different
conversion speed for all classes or a unique speed to each engine class
to calculate the hours-based periods.
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\485\ As noted in Section IV.A, we are proposing hours-based
useful life values for the Heavy HDE class in proposed Option 1
based on the same 20 mile per hour average vehicle speed conversion
factor.
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Consistent with existing regulations, our proposed warranty
provisions in new 40 CFR 1036.120(c) identify the components covered by
emission warranty as the general emission-related components listed in
40 CFR 1068, appendix A, and any other components a manufacturer may
develop to control emissions. The emission-related components listed in
Appendix A are broad categories of components and systems that affect
emissions. We request comment on the completeness of this list and
whether we should consider adding other or more specific components or
systems. We also request comment on whether it is appropriate to expand
the list of components covered
[[Page 17509]]
by emission warranty to include any component whose failure causes the
vehicle's OBD MIL to illuminate, as adopted by CARB.\486\ While we
agree that an OBD MIL could be used by an owner or technician to
identify an underperforming or failed emission-related component that
should be replaced under warranty, we currently have concerns that not
all OBD MILs are tied directly to an emission-related component. If we
were to finalize a link between warranty and OBD MILs, we expect the
cost of expanding the list of warrantable components to include all
components that may trigger an OBD MIL, regardless of their direct
impact on emissions, would be unreasonable.
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\486\ California Air Resources Board. ``Staff Report: Initial
Statement of Reasons-Public Hearing to Consider the Proposed Heavy-
Duty Engine and Vehicle Omnibus Regulation and Associated
Amendments''. June 23, 2020. Page III-52. Available online: https://ww2.arb.ca.gov/sites/default/files/barcu/regact/2020/hdomnibuslownox/isor.pdf.
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b. Proposed Warranty for Heavy-Duty Electric Vehicles
Similar to the proposed approach for BEV and FCEV useful life
periods, described in IV.A, we are proposing in 40 CFR 1037.120(b)(2)
that BEV and FCEV manufacturers apply the warranty periods
corresponding to an engine-based primary intended service class, as
specified in the proposed 40 CFR 1037.120(b).487 488 The
proposed 40 CFR 1037.120(b)(2) specifies that prior to MY 2027
manufacturers choosing to generate NOX emission credits in
MYs 2024 through 2026 would apply the warranty periods in the current
40 CFR 86.001-2; starting in MY 2027 manufacturers would apply the
warranty periods specified in the proposed 40 CFR 1036.104.
Manufacturers choosing not to generate NOX emission credits
with their BEVs or FCEVs could alternatively choose in MY 2027 or later
to certify to the existing emission warranty requirements for GHGs, as
specified in the current 40 CFR 1037.120(b)(1).\489\ As specified in
the existing 40 CFR 1037.120(e), all manufacturers would continue to
describe in their owners' manual the warranty provisions that apply to
the vehicle.
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\487\ Manufacturers would identify a primary intended service
class as specified in proposed 40 CFR 1037.102(b)(1).
\488\ The warranty periods included in the Alternative would
similarly apply to BEVs and FCEVs; see Section IV.B.1.vi for more
discussion on the Alternative warranty periods considered for this
proposal.
\489\ Prior to MY 2027, manufacturers who chose not to generate
NOX emission credits would apply the warranty periods
specified in the current 40 CFR 86.001-2, which are equivalent to
those specified in the current 40 CFR 1037.120(b)(1).
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As discussed in Section IV.A, data from BEV transit buses and DOE
research and development work on FCEVs suggest that BEV and FCEV
technologies will be capable of operating over mileages or time periods
similar to CI engines in the 2027 and beyond timeframe; thus, we
believe it is appropriate for the same criteria pollutant warranty
requirements to apply to BEV and FCEV technologies as those specified
for CI engines for those manufacturers who choose to generate
NOX emission credits.
We further recognize that repeated repair or maintenance issues
with a BEV or FCEV could increase vehicle operating costs and lead
owners to purchase a vehicle powered by a CI or SI engine instead,
which would result in higher emissions than a zero-emission tailpipe
battery or fuel cell electric vehicle. Our proposed BEV and FCEV
warranty requirements for manufacturers who choose to generate
NOX emission credits from BEVs or FCEVs are expected to
decrease those operating costs in two ways. First, by encouraging
owners to conduct vehicle maintenance that ensures continued warranty
coverage and maintains the benefits of the zero-tailpipe emission
performance. Second, by encouraging manufacturers to simplify repair
processes and provide better training to technicians in an effort to
reduce their warranty repair costs.
As specified in the proposed 40 CFR 1037.120(c), we propose to
clarify that batteries and fuel cells in BEVs and FCEVs, respectively,
are considered covered components and would be subject to the proposed
warranty requirements in 40 CFR 1037.120(b)(2) for manufacturers
choosing to generate NOX emission credits. Our proposed
approach for component coverage reflects that defects or failures of
batteries or fuel cells could render the vehicle inoperable, and thus
the vehicle would cease to provide zero tailpipe emission performance
over the full useful life period despite having generated emission
credits for the full useful life period. We note that our proposed
approach is less comprehensive than the CARB Zero Emission Powertrain
(``ZEP'') Certification approach, which defines ``warranted part'' as
``any powertrain component'' in the case of zero-emission
powertrains.\490\ At the end of this subsection we request comment on
our proposed approach for component coverage relative to the CARB ZEP
Certification approach.
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\490\ See Attachment C, ``Proposed, California Standards and
Test Procedures for New 2020 and Subsequent Model Heavy-Duty Zero-
Emissions Powertrains'', p. 17 for details on warranty requirements.
Available at: https://ww2.arb.ca.gov/sites/default/files/barcu/regact/2019/zepcert/15dayattc.pdf (last accessed August 24, 2021).
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In developing our proposal for the duration of the warranty period
for BEVs and FCEVs, we considered two other options: (1) Align with
CARB Omnibus emission warranty requirements for BEVs and FCEVs of 3
years or 50,000 miles, or (2) align criteria pollutant warranty periods
with the periods specified for GHG emissions in the current 40 CFR
1037.120 for all manufacturers. The CARB Omnibus warranty requirements
for BEVs and FCEVs match what manufacturers are already required to
offer if they participate in the California Heavy-duty Vehicle
Incentive Program (HVIP), and are less than industry standards for
warranty periods based on information submitted to CARB through the
certification process.\491\ The second option we considered, aligning
criteria pollutant and GHG warranty periods for BEVs and FCEVs would be
a simplistic approach, but would not recognize the use of these
technologies to generate NOX emission credits; under the
proposed ABT program, we would allow these NOX emission
credits to be used to produce higher-emitting engines with longer
warranty period requirements.\492\ As such we are proposing that only
manufacturers who choose not to generate NOX emission
credits with BEVs or FCEVs could choose to certify to criteria
pollutant warranty requirements equivalent to the existing GHG emission
warranty requirements.
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\491\ California Air Resources Board, Staff Report: Initial
Statement of Reasons for Proposed Alternative Certification
Requirements and Test Procedures for Heavy-Duty Electric and Fuel
Cell Vehicles and Proposed Standards and Test Procedures for Zero-
Emission Powertrains (Zero-Emission Powertrain Certification
Regulation), December 31, 2018. Available online: https://ww3.arb.ca.gov/regact/2019/zepcert/isor.pdf.
\492\ See Section IV.G for details on the proposed ABT program,
which includes restrictions for the extent to which engines could
emit emissions above the proposed standards.
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We request comment on our proposed approach for BEV and FCEV
warranty requirements to match those of the engine-based primary
intended service class for manufacturers who choose to generate
NOX emission credits from BEVs or FCEVs. Commenters are
encouraged to provide information and data on whether such requirements
would help to ensure the zero-emission tailpipe performance of these
technologies, or if they would hinder the integration of these
technologies
[[Page 17510]]
into the heavy-duty vehicle market. If commenters suggest that we
should finalize another alternative to our proposed approach, then we
request information and data supporting their views on how such an
alternative would support the environmental benefits of zero-emission
tailpipe technologies. We further request comment on our proposed
approach that batteries and fuel cells in BEVs and FCEVs, respectively,
are covered under warranty for manufacturers choosing to generate
NOX emission credits. If commenters suggest that we include
additional components in the final rule, such as the CARB ZEP
Certification approach, we request that commenters provide a list of
which specific components should be covered (e.g., electric motor,
axles), along with a rationale for why those components should be
covered under emission warranty.
c. Proposed Warranty for Incomplete Vehicle Refueling Emission
Standards
As noted in Section III.E, proposed Options 1 and 2 include
refueling emission standards for Spark-ignition HDE that are certified
as incomplete vehicles above 14,000 lb GVWR.\493\ Our proposed
refueling standards are equivalent to the refueling standards that are
in effect for light- and heavy-duty complete Spark-ignition HDVs. We
project manufacturers would adapt the existing onboard refueling vapor
recovery (ORVR) systems from those complete vehicle systems to meet our
proposed refueling standards.
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\493\ See our proposed updates to 40 CFR 1037.103.
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As noted in Section III.E, we are not reopening or proposing to
change evaporative emission requirements that currently apply for all
SI engines or refueling emission standards that currently apply for
complete vehicles. Because the onboard refueling vapor recovery systems
necessary to meet the proposed refueling standards are expected to
build on existing evaporative systems, proposed Options 1 and 2 would
require that Spark-ignition HDE manufacturers provide a warranty for
the ORVR systems of incomplete vehicles above 14,000 lb GVWR for the
same warranty periods that currently apply for evaporative emission
control components on these vehicles.\494\ Our proposal to apply the
existing warranty periods for evaporative emission control systems to
the ORVR systems is similar to our approach to the regulatory useful
life periods associated with our proposed refueling standards discussed
in Section IV.A.
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\494\ Warranty periods for refueling emissions components on
incomplete Light HDV would be 5 years or 50,000 miles, and 5 years
or 100,000 miles for components on incomplete Medium HDV and Heavy
HDV. See our proposed updates to 40 CFR 1037.120.
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v. Additional Considerations for Components Covered and Warranty Claims
Consistent with existing regulations, our proposed warranty
provisions in new 40 CFR 1036.120(c) identify the components covered by
emission warranty as the general emission-related components listed in
40 CFR 1068, appendix A, and any other components a manufacturer may
develop to control emissions. The emission-related components listed in
appendix A are broad categories of components and systems that affect
emissions. We request comment on the completeness of this list and
whether we should consider adding other systems or more specific
components of systems.
As mentioned in Section IV.B.1.iii, CARB recently expanded their
list of components covered by emission warranty to include any
component whose failure causes the vehicle's OBD MIL to illuminate to
ensure malfunctioning components were repaired in a timely manner.\495\
We believe the proposed lengthened warranty periods would effectively
encourage prompt maintenance without the need to expand the list of
components covered beyond those specifically identified as emission-
related components. We are also including several other proposed
updates to improve access to valuable maintenance information for
certain emission-related components. We are proposing to require
manufacturers to update their owner's manuals to improve serviceability
(Section IV.B.3) and to expand the list of OBD parameters available to
the public (Section IV.C).
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\495\ California Air Resources Board. Staff Report: Initial
Statement of Reasons-Public Hearing to Consider the Proposed Heavy-
Duty Engine and Vehicle Omnibus Regulation and Associated
Amendments. June 23, 2020. Page III-52. Available online: https://ww2.arb.ca.gov/sites/default/files/barcu/regact/2020/hdomnibuslownox/isor.pdf.
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As specified in the current 40 CFR 1068.115 and referenced in
proposed 40 CFR 1036.120(d), manufacturers may deny warranty claims if
the engine was improperly maintained or used. In proposed 40 CFR
1036.125(h)(2), manufacturers would describe the documentation they
require for owners to demonstrate their engines are properly
maintained.\496\ ANPR commenters suggest that DEF quality sensor data
alone is an incomplete indicator of an owner's commitment to
maintaining high-quality DEF. EPA received comments describing
incidents where DEF quality faults were triggered repeatedly despite
flushing the system and filling the tank with new DEF, suggesting a
fault with a system sensor.\497\ A recent online discussion indicates
that some OEMs may be denying warranty claims on the basis of using
poor quality DEF.\498\ While this may be justified for repeated DEF
quality faults or extremely low urea concentrations (e.g., using
water), DEF quality sensor readings may also indicate only slightly
abnormal urea concentrations due to unintentionally long storage
periods or unpredicted improper storage temperatures. In either case,
we expect a DEF quality-triggered engine derate would induce a user to
address the DEF quality issue before it would cause a problem
downstream.
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\496\ See our discussion in Section IV.B.5.
\497\ See the comments of the National Association of Small
Trucking Companies (``NASTC''), EPA-HQ-OAR-2019-0055-0456.
\498\ Wallace, Sam. ``Keep Your Diesel Exhaust Fluid From
Voiding Your Warranty'', Mitchell1 ShopConnection, August, 2015.
Available online: https://mitchell1.com/shopconnection/keep-your-diesel-exhaust-fluid-from-voiding-your-warranty/.
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We note that current 40 CFR 1068.115 allows manufacturers to deny a
warranty claim only if they show that a component failure was due to
improper maintenance or use by the owner or operator, by accidents for
which the manufacturer has no responsibility, or by acts of God subject
to certain limitations. For example, 40 CFR 1068.115(b)(3) does not
allow a manufacturer to deny a warranty claim based on action or
inaction by the operator unrelated to the warranty claim. In proposed
40 CFR 1036.120(d), we propose to further clarify that, as described in
40 CFR 1068.115, for highway heavy-duty engines a manufacturer may deny
warranty claims if the operator caused the problem through improper
maintenance or use. In other words, a manufacturer must use more than
just the presence of a system fault before denying a warranty claim for
improper maintenance and would have to show that a component failure
was directly connected to that fault. We request comment on the
availability of high-quality DEF and whether EPA should explicitly
state that manufacturers cannot deny warranty claims based on the use
of commonly available DEF, as is currently specified for fuel in 40 CFR
1068.115(b)(6). Commenters are encouraged to suggest if a commonly
available DEF provision should be limited to heavy-duty highway engines
in 40 CFR 1036.120 or
[[Page 17511]]
if it should be broadly applied to all sectors covered under part 1068.
vi. Analysis of Proposed Emission Warranty Periods and Alternatives
Consistent with our useful life discussion in Section IV.A.4, we
considered an alternative set of warranty periods (the Alternative)
that would apply as a single step beginning in model year 2027. The
warranty mileages for the Alternative are longer than the proposed
Option 1 MY 2031 useful life mileages. The Alternative mileages align
with the warranty mileages presented in CARB's September 2019 Public
Workshop for their Heavy-Duty Low NOX program and cover up
to 94 percent of the useful life mileages considered for the
Alternative.\499\ The warranty mileages of the Alternative would place
an even greater emphasis on the importance of holding manufacturers
responsible for emission control defects for a period of time that
aligns more closely with the operational life of the engine. However,
we believe it would be inappropriate to consider warranty mileages
equal to or beyond the proposed Option 1 MY 2031 useful life mileages,
which are the maximum useful life mileages we consider to be feasible
given the level of emission standards evaluated in this proposal based
on available data.
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\499\ Brakora, Jessica. Memorandum to Docket: EPA-HQ-OAR-2019-
0055. CARB 2019 Public Workshop Presentations Related to Regulatory
Useful Life and Emissions Warranty. March 19, 2021.
Table IV-10--Comparison of Warranty Mileages Considered
----------------------------------------------------------------------------------------------------------------
Proposed Option 1
Primary intended service class Current -------------------------------- Proposed Alternative
MY 2027-2030 MY 2031+ Option 1
----------------------------------------------------------------------------------------------------------------
Spark-Ignition HDE.............. 50,000 110,000 160,000 110,000 200,000
Light HDE....................... 50,000 150,000 210,000 110,000 280,000
Medium HDE...................... 100,000 220,000 280,000 150,000 360,000
Heavy HDE....................... 100,000 450,000 600,000 350,000 800,000
----------------------------------------------------------------------------------------------------------------
The Alternative warranty mileages are equivalent to or longer than
the useful life mileages included in the proposed Options 1 and 2.
Since we do not believe that the emission warranty period should be
equal to or greater than the useful life period, we focus on the
warranty values of proposed Options 1 and 2 and the range in between
them for this proposal. We expect that we would need additional data
before we could project that the standards and useful life values of
the Alternative are feasible for the MY 2027 timeframe in order to
consider adopting them, or the Alternative warranty mileages, in the
final rule.
We estimated the emissions impacts of the Alternative warranty
periods in our inventory analysis, which is summarized in Section VI
and discussed in detail in Chapter 5 of our draft RIA. We do not
present an analysis of the costs of the Alternative, since those
warranty periods are out of the range of mileages we are currently
considering without additional information to indicate that the
standards and useful life values of the Alternative are feasible in the
MY 2027 timeframe.
vii. Other Approaches To Ensure Long-Term In-Use Emission Performance
Under our current and proposed warranty provisions, parts and labor
for emission-related components are equally and fully covered over the
entirety of the warranty period. A graduated warranty coverage
approach, which was introduced as a topic in the ANPR to this rule and
is described in more detail below, may provide a similar assurance of
long-term emission performance with a smaller impact on the purchase
price.
Manufacturers are responsible for repairing or replacing emission-
related components that are found to be defective within the specified
warranty period. Manufacturers include warranty repairs in the price of
an engine or vehicle, and the Agency considers the warranty cost
implications of all our emission control rules.\500\ In Section V, we
provide the cost impacts of the proposed warranty periods. The impact
that a longer warranty would have on the purchase price of an
individual engine will vary by factors such as a manufacturer's
estimate of the risk for an engine, their presumed competition in the
market, and their relationship with the purchaser.
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\500\ A manufacturer estimates the expected costs of warranty
repairs actuarially, and these costs are added to the purchase price
of the engine or vehicle, spreading the predicted repair costs over
the number of engines or vehicles sold.
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In the current market, purchasers desiring greater warranty
protection can buy extended warranties, either from the engine
manufacturers or third-party companies. The experience with extended
warranties reveals information about the range of owner preferences
with respect to bearing the costs of out-of-warranty repairs. Some of
the estimated 40 percent of purchasers obtaining extended warranties
may be large companies that purchase extended warranty coverage because
they have comprehensive in-house service facilities and a business
relationship with engine manufacturers that allows them to perform
warranty repairs in-house. Other owners may be reliant on the engine
manufacturer for warranty repairs but prefer to purchase extended
warranties for insurance against the cost of out-of-warranty repairs,
in essence paying for those repairs up-front. Of the 60 percent of
purchasers that decline to purchase extended warranties, some companies
may reduce the risk of out-of-warranty repair costs by selling their
vehicles near the point when the warranty period ends. Others may
prefer to pay for out-of-warranty repairs when and if they occur. Still
others may choose to not make out-of-warranty repairs at all. It is
clear that lengthening the warranty period would remove some of a
purchaser's flexibility to address out-of-warranty repair costs. We
request comment on the extent to which emissions warranty period is an
important aspect of purchasers' business decisions, and the specific
impacts purchasers anticipate for the range of emissions warranty
periods we are considering in this rule. For instance, we are
interested in how a longer regulatory emissions warranty may impact the
timing of an engine or truck purchase, how long an engine or vehicle is
kept, and/or how well an engine is maintained.
[[Page 17512]]
In the ANPR, we described two different potential approaches to
graduated warranties. Under one approach, there could be longer,
prorated warranties that provide different levels of warranty coverage
based on a vehicle's age or mileage. Alternatively, the warranty could
be limited to include only certain parts during specified warranty
periods, and/or exclude labor for some, or even all, of the duration of
coverage. We received feedback from several stakeholders in response to
the ANPR. Allison Transmission supported EPA considering prorated parts
and labor as an approach to lengthening warranty periods.\501\ Volvo
suggested that applying the longer warranty periods to only critical
components could be a way to reduce manufacturer costs.\502\ NADA
recommended that longer warranty periods be proposed in a manner that
varies by class of component or system and include the approaches EPA
presented in the ANPR such as limited component and/or prorated
warranties.\503\
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\501\ See comments from Allison, Docket ID EPA-HQ-OAR-2019-0055-
0461.
\502\ See comments from Volvo, Docket ID EPA-HQ-OAR-2019-0055-
0463.
\503\ See comments from NADA, Docket ID EPA-HQ-OAR-2019-0055-
0369.
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We are not proposing and did not analyze a graduated warranty
approach for this proposal. However, we may consider a graduated
warranty as a viable alternative to our proposed warranty periods if we
receive additional information that would support such an approach. A
graduated warranty approach could extend beyond our proposed warranty
periods in mileage, hours, and years, to cover more of the operational
life of the engine, but it could be based on different phases of
varying coverage. These could include, for example:
Phase 1: Full parts and labor coverage for all emission-
related components,
Phase 2: Parts and labor coverage for limited emission-
related components, and
Phase 3: Parts-only coverage for limited emission-related
components.
We request comment on whether EPA should adopt a phased approach
for a longer emission warranty period. Supporters of such an approach
should comment on the number of phases, the length of each phase, and
the components to include in the set of limited emission-related
components under such an approach. With respect to Phase 1, which would
be similar to a traditional warranty with full parts and labor
coverage, EPA may consider the warranty mileages in proposed Option 2
as the minimum lower bound. For the other phases, commenters are
encouraged to include data to support their suggested mileage, hours,
and years of coverage. When considering the set of limited parts to be
covered in the other phase(s), EPA may consider including components
that are relatively high-cost components, or components that are labor-
intensive (and thus expensive) to replace. We request data to support
the set of limited emission-related components that should be included
in the other phase(s), including failure rates, component costs, and
labor costs to replace specific components. We note that our proposed
maintenance provisions in 40 CFR 1036.125 include two categories of
components we could consider as the set of limited emission-related
components covered in the graduated warranty approach. As described in
Section IV.B.5, these two categories of components include a proposed
list of specific components with minimum maintenance intervals, and
criteria to identify components that can only be replaced as part of
scheduled maintenance if the manufacturer covers the cost.
Finally, we request comment on whether a graduated warranty
approach would achieve the goals set out in Section IV.B.1.ii:
Providing an extended period of protection for purchasers, encouraging
proper maintenance, discouraging tampering, and incentivizing
manufacturers to design emission control components that are less
costly to repair.
2. Electronic Control Module Security
CAA section 203(a)(3)(B) and 40 CFR 1068.101(b)(2) prohibit
selling, offering to sell, or installing any part or component whose
principal effect is to bypass, defeat, or render inoperative a motor
vehicle emission control device or element of design (i.e., a ``defeat
device''), where the person knows or should know that the part is being
offered for sale, installed for such use or put to such use. Once
installed, defeat devices can result in significant tailpipe emissions
increases, and with the long service life of heavy-duty vehicles, would
produce a disproportionate amount of lifetime emissions, compared to a
vehicle with properly functioning emission controls. One of the key
enablers of defeat devices with modern engines is the unauthorized
modification, or tampering, with certified calibration parameters and/
or software within the electronic control module (``ECM''). Tampering
with the ECM can introduce a different calibration that allows the
engine to produce power at higher emission rates, or it can bypass or
disable inducement algorithms intended to ensure proper functioning of
SCR systems. The EPA Office of Enforcement and Compliance Assurance
(OECA) has found extensive evidence of tampering with the emission
control systems on heavy-duty engines and vehicles nationwide, although
EPA lacks robust data on the exact rate of tampering.\504\ Recently,
OECA announced a new National Compliance Initiative (``NCI'') to
address the manufacture, sale, and installation of defeat devices on
vehicles and engines through civil enforcement.\505\
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\504\ U.S. EPA. ``Tampered Diesel Pickup Trucks: A Review of
Aggregated Evidence from EPA Civil Enforcement Investigations'',
November 20, 2021, Available online: https://www.epa.gov/enforcement/tampered-diesel-pickup-trucks-review-aggregated-evidence-epa-civil-enforcement.
\505\ U.S. EPA. National Compliance Initiative: Stopping
Aftermarket Defeat Devices for Vehicles and Engines. Available
online: https://www.epa.gov/enforcement/national-compliance-initiative-stopping-aftermarket-defeat-devices-vehicles-and-engines.
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EPA has for decades had regulations to address the ``physically
adjustable parameters'' on heavy-duty highway engines that can alter
emissions performance.\506\ These regulations require the manufacturer,
subject to review by EPA, to identify the appropriate range of
adjustment on the operating parameters or physical settings on an
engine that could potentially increase emissions and the adequacy of
limits, stops, seals, or other mechanical means of limiting or
prohibiting adjustment outside of these appropriate ranges. Parameters
such as injection timing on a diesel engine were once physically
adjustable with common tools and clearly an adjustable parameter. With
a modern ECM, many of these parameters are now electronically
adjustable through changes to software and calibration settings. As
discussed in Section XII.A.2, we are proposing to revise our
regulations by adding 40 CFR 1068.50 to specifically address
electronically adjustable parameters and require that manufacturers
attest that they are using sufficient measures to secure the ECM,
thereby limiting adjustment or alteration beyond those used in the
certified configuration.
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\506\ 40 CFR 86.094-22.
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ECM tampering is often designed to avoid detection, where the
software, controls, and onboard diagnostics are intentionally
manipulated so commonly available scan tools cannot detect the presence
of a defeat device. This complicates the efforts of state
[[Page 17513]]
inspection and maintenance programs to identify and address tampered
vehicles. ECM tampering is also a concern for manufacturers, because
changes to the engine controls can adversely impact the durability of
the engine and lead to premature failure. If ECM tampering remains
undetected and a failure occurs within the warranty period, the
manufacturer would be responsible for the repair costs. Manufacturers
have been implementing measures to prevent tampering with software in
the engine's ECM, but manufacturers of defeat devices continue to find
ways to work around these security measures. Unauthorized access to the
ECM and other control modules on a vehicle is also a public safety
concern, as malicious tampering could affect the operation of the
advanced braking, stability, and cruise control systems found on modern
heavy-duty vehicles.\507\
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\507\ Stachowski, S., Bielawski, R., Weimerskirch, A.
Cybersecurity Research Considerations for Heavy Vehicles (Report No.
DOT HS 812 636). Washington, DC: National Highway Traffic Safety
Administration. December 2018.
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To address the safety, financial liability, operational, and
privacy concerns that can result from tampering, manufacturers,
industry organizations, and regulators have been working to develop
standards and design principles that would improve vehicle
cybersecurity, including ECMs. Three such efforts where cybersecurity
guidelines and procedures are either under development or already in
publication are ISO/SAE J21434, UNECE WP29 Cybersecurity Regulation,
and SAE J3061.508 509 \510\ Manufacturers may choose to
utilize different mixes of technical standards or principles that these
organizations recommend. A one-size-fits-all approach with detailed
requirements for ECM security for all engines would be neither
practical nor prudent. Manufacturers need the flexibility to quickly
implement measures to address new or emerging threats and
vulnerabilities. Considering this need for flexibility and noting that
the security principles in these efforts are constantly evolving as new
threats are identified, we are not proposing to adopt any of these
specific guidelines as requirements for manufacturers.
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\508\ ``Road vehicles -- Cybersecurity engineering``, ISO/SAE
FDIS 21434, https://www.iso.org/standard/70918.html.
\509\ United Nations Economic Commission for Europe, ``UNECE
WP29 Automotive Cybersecurity Regulation'', Available online:
https://argus-sec.com/unece-wp29-automotive-cybersecurity-regulation/.
\510\ Society of Automotive Engineers, ``Cybersecurity Guidebook
for Cyber-Physical Vehicle Systems``. SAE J3061, Available online:
https://www.sae.org/standards/content/j3061_201601/.
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In 40 CFR 1036.205(s), we propose that manufacturers describe all
adjustable parameters in their application for certification, which
would include electronically controlled parameters. Electronically
controlled parameters may be considered practically adjustable as
described in proposed 40 CFR 1068.50(d)(2). This would include user-
selectable operating modes and modifications that owners can make with
available tools. We are proposing that manufacturers describe their
approach to limiting access to electronic controls in the certification
application. We retain the right to evaluate a manufacturer's
determination in their application considering the measures they are
using (whether proprietary standards, industry technical standards, or
a combination of both), to prevent access to the ECM. At a minimum,
this documentation should describe in sufficient detail the measures
that a manufacturer has used to: prevent unauthorized access; ensure
that calibration values, software, or diagnostic features cannot be
modified or disabled; and respond to repeated, unauthorized attempts at
reprogramming or tampering.\511\ Section XII.A.2 of this preamble
describes our proposed new section 40 CFR 1068.50 to codify a set of
provisions that are consistent with current industry best practices
with respect to adjustable parameters. Additional discussion can be
found in Chapter 2 of the draft RIA.
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\511\ We are proposing that engines are not in the certified
configuration if they are produced with adjustable parameters set
outside the range specified in their application for certification
or produced with other operating parameters that do not conform to
the certified configuration. See Section XII and proposed 40 CFR
1068.50(i).
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3. Serviceability
Defective designs and tampering can contribute significantly to
increased in-use emissions. EPA has warranty provisions and tampering
prohibitions in place to address such issues. Mal-maintenance, which
includes delayed or improper repairs and delayed or unperformed
maintenance, also increases in-use emissions and can be intentional
(e.g., deferring repairs due to costs) or unintentional (e.g., not
being able to diagnose the actual problem and make the proper repair).
Mal-maintenance (by owners or repair facilities) can result from:
Difficulty and high costs to diagnose and repair
Inadequate troubleshooting guides and maintenance
instructions
Limited access to maintenance information and specialized
tools to make repairs
Vehicle owners, repair technicians, and manufacturers all play
important and distinct roles in achieving intended in-use emission
system performance and preventing mal-maintenance. Vehicle owners are
expected to properly maintain the engines, which includes performing
preventative maintenance, scheduled maintenance (e.g., maintaining
adequate DEF supply for their diesel engines' aftertreatment), and
completing repairs when components or systems degrade or fail. Repair
technicians are expected to properly diagnose and repair malfunctioning
emission systems. Finally, manufacturers play a key role in providing
both owners and repair technicians with access to the information they
need to perform such expected maintenance and repairs.
EPA published several rules between 1993 and 2003 that improved
service information access and required onboard diagnostic (OBD)
systems for light-duty vehicles up to 14,000 lb GVWR.\512\ In 2009, EPA
finalized similar requirements for the heavy-duty industry to ensure
that manufacturers make diagnostic and service information available to
any person repairing or servicing heavy-duty vehicles and engines (74
FR 8309, February 24, 2009).\513\ The service information requirements
include information necessary to make use of the OBD system and
instructions for making emission-related diagnoses and repairs,
training access, technical service bulletins, and other information
generally available to their franchised dealers or other persons
engaged in the repair, diagnosing or servicing of motor vehicles. Since
this time, manufacturers have entered into a service-related agreement
through trade associations representing the aftertreatment repair
industry and truck and engine manufacturers, highlighting concerns over
intellectual property and their continued need for proprietary
tools.\514\ EPA is not proposing changes to service
[[Page 17514]]
information regulations at this time. While the service information
regulations were an important first step in improving serviceability,
as emission control systems have continued to develop, it has become
necessary to consider other improvements that can be made to support
in-use maintenance and repair practices. CAA section 207(c)(3)(A)
requires manufacturers to provide instructions for the proper
maintenance and use of a vehicle or engine by the ultimate purchaser
and requires such instructions to correspond to EPA regulations.
Section 207(c)(3)(A) also requires manufacturers to provide notice in
those instructions that maintenance, replacement, or repair of emission
control devices and systems may be performed by any automotive repair
establishment or individual using any automotive part which has been
certified as provided in section 207(a)(2). Section 207(c)(3)(B)
requires that these instructions shall not include any condition on the
ultimate purchaser's using, in connection with such vehicle or engine,
any component or service (other than a component or service provided
without charge under the terms of the purchase agreement) which is
identified by brand, trade, or corporate name; or directly or
indirectly distinguishing between service performed by the franchised
dealers of such manufacturer or any other service establishments with
which such manufacturer has a commercial relationship, and service
performed by independent automotive repair facilities with which such
manufacturer has no commercial relationship; unless EPA finds the
vehicle or engine will function properly only if the component or
service so identified is used in connection with such vehicle or
engine, and that such a waiver is in the public interest.
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\512\ See 58 FR 9468 (February 19, 1993); 60 FR 40474 (August 9,
1995); 65 FR 59896 (Oct 6, 2000); and 68 FR 38428 (June 27, 2003).
\513\ See 40 CFR 86.010-38(j) for the current service
information requirements. We are not proposing to migrate the
service information provisions at this time and these provisions
will remain in part 86. We are proposing to name the service
information provisions as an additional requirement in proposed 40
CFR 1036.601(b). EPA may consider migrating these provisions in a
future rulemaking.
\514\ Memorandum of Understanding National Commercial Vehicle
Service Information. August 2015. Available online: https://www.etools.org/Heavy-Duty-MOU-2015.
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Section 207(c)(3)(C) states that manufacturers must affix a
permanent label indicating that the vehicle or engine is covered by a
certificate of conformity and containing other information relating to
control of motor vehicle emissions as prescribed by EPA regulations.
Finally, section 202(m)(5) clarifies that manufacturers must provide
this information promptly to anyone engaged in the repairing or
servicing of motor vehicles or engines, except as specified. This
section describes proposed regulatory amendments under these statutory
provisions and are intended to improve serviceability, reduce mal-
maintenance, and ensure owners are able to maintain emission
performance throughout the entire in-use life of heavy-duty engines.
i. Current Repair and Maintenance Experiences
Continued maintenance issues can result in, among other things,
owner dissatisfaction, which may cause some owners to remove or bypass
emission controls. Any actions we can take to reduce maintenance issues
could reduce incidents of tampering. In the ANPR, EPA requested comment
on experiences with serviceability and received comment in three
general categories: (1) Frustrations related to advanced emission
control system reliability; (2) misdiagnosis and improper repair by
professional facilities which lead to repeated trips to repair
facilities and significant downtime, and (3) limited access to
maintenance information which leads to the inability to self-diagnose
problems.
Serviceability concerns affect all trucking operations, although
different types of operators may experience these impacts in different
ways. EPA received comments from trade organizations representing very
large trucking fleets (e.g., the American Trucking Associations,
``ATA''), small fleets (e.g., National Association of Small Trucking
Companies, ``NASTC''), and owner-operators (e.g., Owner-Operator
Independent Drivers Association, ``OOIDA''), as well as from
independent commenters, indicating that serviceability issues are one
of the top concerns when operating trucks with advanced emission
control systems. ATA commented that current emission control systems
are still causing concerns for fleets and noted that in a recent study
by ATA's Truck Maintenance Council, aftertreatment maintenance issues,
serviceability, and ease of diagnostics were identified as major areas
of concern by their members.\515\ NASTC submitted comments directly
from their members indicating a number of concerns related to
serviceability.\516\ OOIDA commented that their members have
encountered various problems with emissions systems which have had a
dramatic impact on their businesses including expensive visits to
dealers, lost productivity, poor efficiency, and towing costs.\517\ A
number of other commenters described their experiences and how
improvements can be made to reduce cost and frustration.\518\ Trucking
companies participating in a round table discussion in EPA's Region 7
expressed similar concerns about impacts to business as a result of
delayed or missed deliveries, including lost customers, and possible
legal or contract consequences.\519\
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\515\ See the comments of the American Trucking Association,
Docket ID EPA-HQ-OAR-2019-0055-0357.
\516\ See the comments of the National Association of Small
Trucking Companies, Docket ID EPA-HQ-OAR-2019-0055-0456.
\517\ See the comments of the Owner-Operator Independent Drivers
Association, Docket ID EPA-HQ-OAR-2019-0055-0397.
\518\ For example, see the comments of Swanny's Trucking, Docket
ID EPA-HQ-OAR-2019-0055-0252.
\519\ Kopin, Amy. Memorandum to docket EPA-HQ-OAR-2019-0055.
``EPA Region 7 Heavy-Duty NOX ANPR Roundtable
Discussion--Serviceability- and Inducement-Related Concerns``.
October 1, 2021.
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In addition to operators, EPA received comments from state and
local agencies supportive of improving access of maintenance
information and service tools for fleets and owner-
operators.520 521 For example, NACAA stated that EPA should
work to increase access to the information and tools needed to repair
the emission control systems on aging trucks, which is especially
important for small businesses, small fleets, independent owner/
operators, and rural operations, where access to dealer service
networks can be a challenge.
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\520\ See the comments of the National Association of Clean Air
Agencies, Docket EPA-HQ-OAR-2019-0055-0283.
\521\ See the comments of the Northeast States for Coordinated
Air Use Management, Docket EPA-HQ-OAR-2019-0055-0288.
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a. Reliability of EPA 2010 Engines
We are keenly aware of significant discontent expressed by owners
concerning their experiences with emission systems on engines compliant
with EPA 2010 standards. EPA has also identified numerous Technical
Service Bulletins submitted by OEMs to NHTSA's website documenting
issues such as no trouble found, wiring concerns, or minor corrosion on
connectors which can lead to inducement.\522\ Although significant
improvements have been made to these systems since they were first
introduced into the market, reliability and serviceability continue to
cause concern. ATA commented that their members are experiencing
problems with a wide variety of issues such as: Aftertreatment wiring
harness failures, DEF nozzles plugging or over-injecting,
NOX sensor failures, defective DEF pumps and level sensors,
systems being less reliable in rain and cold weather, more frequent
required cleaning of DPFs, and problems related to DEF
[[Page 17515]]
build-up.\523\ ATA also stated that their members have reported that
mechanics at dealerships sometimes clear codes with no associated
repairs being made. Many of these issues can also lead to severe engine
derate and towing costs (see Section IV.D for further information on
proposed inducement provisions, including revisions to policy currently
in guidance). OOIDA commented that some of its members have experienced
emission technology failures that caused their engines to quickly
derate, placing truckers and other motorists in unsafe situations.\524\
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\522\ See NHTSA Service Bulletins: ID Number 10058856, available
here: https://static.nhtsa.gov/odi/tsbs/2015/SB-;10058856-6479.pdf
and ID Number 10154333, available here: https://static.nhtsa.gov/odi/tsbs/2019/MC-10154333-9999.pdf.
\523\ See the comments of the American Trucking Association,
Docket ID EPA-HQ-OAR-2019-0055-0357.
\524\ See the comments of the Owner-Operator Independent Drivers
Association, Docket ID EPA-HQ-OAR-2019-0055-0397.
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In addition to the comments highlighting problems related to wiring
harness issues and sensor failures, a number of published articles have
presented similar findings. For example, ``Dealing with Aftertreatment
Issues'' in Fleet Equipment Magazine discusses how at least one OEM is
focusing on improving issues with wiring and sensors ``which are often
the culprits in aftertreatment downtime.'' \525\ A recent article from
Transport Topics highlights how fleets are experiencing wiring issues
and sensor failures that are creating problems that even sophisticated
diagnostic tools cannot solve easily.\526\
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\525\ Crissey, Alex. Fleet Equipment Magazine. ``Dealing with
Aftertreatment Issues''. November 27, 2017. Available online:
https://www.fleetequipmentmag.com/dealing-aftertreatment-issues/.
\526\ Frantz, Gary. Transport Topics. ``Diesel Engine Makers
Tackle Challenges Posed by Stricter Emission Standards''. May 11,
2020. Available here: https://www.ttnews.com/articles/class-8-engine-makers-tackle-challenges-posed-stricter-emission-standards.
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b. Misdiagnosis and Improper Repairs
Misdiagnosis can lead to the unnecessary replacement of parts
without properly addressing the problem, which can result in additional
breakdowns and tows with return trips to repair facilities for
diagnostic service. ATA commented that several fleets are reporting the
need for 'comeback' repairs and that while emissions-related training
for diagnosis and repair work has improved, it is still severely
lagging behind expectations. The NASTC describes problems some owners
have experienced with repeated emission system component failures.\527\
In one example, an owner had to replace four NOX sensors,
two diesel exhaust fluid (DEF) filters, a DEF pump, a DPF, and a diesel
oxidation catalyst (DOC) within only 6 months of purchasing a new
truck. NASTC also described problems other owners experienced due to
failures of NOX sensors, DPF filters, DOCs, other emission-
related sensors, and wiring harnesses, as well as repeated DEF doser
injector pumps and valve failures. Other NASTC commenters described
improper repair experiences resulting in trucks being down for weeks at
a time. An independent commenter stated that repeated repairs in a 6-
month time period resulted in loss of his truck and the ability to
continue as an owner-operator.\528\
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\527\ See the comments of the National Association of Small
Trucking Companies (``NASTC''), EPA-HQ-OAR-2019-0055-0456.
\528\ See the comments of J. Johnson, Docket ID EPA-HQ-OAR-2019-
0055-0265.
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c. Limited Access to Repair Facilities, Maintenance Information, and
Service Tools
In response to the ANPR, EPA received numerous comments on
difficulties associated with repairs of emission control systems. Many
commenters indicated there is a substantial wait time to get a vehicle
into a specialized repair facility, which, in some cases, was more than
a week in addition to the time required to repair the vehicle.\529\
This wait time may be manageable if the vehicle remains operational,
but can have a significant impact on an owner's ability to generate
income from a vehicle if the truck is subject to an inducement and they
are unable to use the vehicle until the repair is made.\530\ EPA
received comments from the National Tribal Air Association and Keweenaw
Bay Indian Community suggesting that service information and tools are
not readily available and affordable for individual owners to diagnose
and fix their own vehicles, and improved access can be especially
important for small businesses, Tribes, and those in rural areas with
less ready access to original equipment manufacturer dealer
networks.\531\
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\529\ See the comments of J. Sibley, Docket ID EPA-HQ-OAR-2019-
0055-0397 and those of the National Association of Small Trucking
Companies, Docket ID EPA-HQ-OAR-2019-0055-0456.
\530\ See Section IV.D for proposed inducement provisions, which
include revisions to policy currently in guidance.
\531\ See the comments of the National Tribal Air Association,
Docket ID EPA-HQ-OAR-2019-0055-0282.
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EPA received a number of comments on difficulties getting the right
information or tools to repair vehicles outside of specialized repair
facilities. ATA commented that their members report that in order to
ensure proprietary tools are used, some manufacturers lock out certain
diagnostic programs needed to further diagnose and reset systems after
repairs, which ATA believes is a barrier to owners quickly diagnosing
emission control system problems. ATA added that while some large
fleets have added laptops in the field to help troubleshoot issues,
fleets with more than one brand of truck may face significant expense
to acquire multiple OEM software/diagnostic packages for these laptops.
NASTC members noted that there are very few independent repair
facilities that will repair emission systems problems, and given the
long lead times at traditional repair facilities, a single fault code
can remove a truck from service for more than a week. NASTC members
also commented that diagnostic tools for owners are not affordable but
are currently the only way to access diagnostic codes outside of a trip
to a repair facility. OOIDA commented that according to a 2018 survey,
73 percent of their members perform repairs and maintenance on their
own trucks.\532\ OOIDA added that being able to diagnose problems and
repair equipment outside of dealerships is important for owner-
operators and allows them to save time, avoid downtime, and reduce
operating costs; however, they believe that restrictions built into
existing trucks are preventing this practice. OOIDA supported an
emphasis on serviceability improvements so that professional drivers
can independently identify and repair problems with their engines and
aftertreatment as much as possible.
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\532\ See the comments of the Owner-Operator Independent Drivers
Association, Docket ID EPA-HQ-OAR-2019-0055-0397.
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ii. Proposed Maintenance Information for Improved Serviceability
In addition to labeling, diagnostic, and service information
requirements, EPA is proposing to require important maintenance
information be made available in the owner's manual.\533\ The owner's
manual is a document or collection of documents prepared by the engine
or vehicle manufacturer for the owner or operator to describe
appropriate engine maintenance, applicable warranties, and any other
information related to operating or maintaining the engine or vehicle.
EPA is proposing to require additional maintenance information in the
owner's manual as a way to improve factors that may contribute to mal-
maintenance, resulting in better service experiences for independent
repair technicians,
[[Page 17516]]
specialized repair technicians, owners who repair their own equipment,
and possibly vehicle inspection and maintenance technicians.\534\
Combined with our proposed modifications to onboard diagnostic
requirements and proposed provisions for inducements, we expect these
proposed serviceability provisions would improve owner experiences
operating and maintaining heavy-duty engines and provide greater
assurance of long-term in-use emission reductions by reducing
likelihood of occurrences of tampering.\535\
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\533\ Miller, Neil; Kopin, Amy. Memorandum to docket EPA-HQ-OAR-
2019-0055. ``Serviceability and Additional Maintenance
Information''. October 1, 2021.
\534\ EPA is also proposing changes to existing useful life
periods to incentivize improved component durability (see Section
IV.A)), onboard diagnostic requirements intended to make emission
system faults more easily diagnosed (see Section IV.C), and is
proposing inducement provisions for DEF replenishment, DEF quality
and certain SCR-related tamper-resistant design intended to ensure
manufacturers can meet adjustable parameter and critical emission-
related scheduled maintenance requirements (see Section IV.D).
\535\ See Section IV.C for discussion on proposed changes to
onboard diagnostic requirements and Section IV.D for proposed
inducement provisions.
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EPA is proposing changes to owner's manual and label requirements
that would be mandatory for MY 2027 and later engines. The existing
proposal would be voluntary for earlier model years, but we are seeking
comment on making all or parts of this proposal mandatory as soon as MY
2024. We expect these changes would increase owner understanding of
emission control systems, improve experiences at repair facilities,
provide better access to information to help identify concerns, and
enable owners to self-diagnose problems (especially important for aging
trucks). Our proposal is intended to ensure consistent access to
emission systems diagrams and part number information across the range
of commercial vehicle engines and improve clarity in the information
presented in those diagrams. Owner's manuals today include very
detailed descriptions of systems such as radios and infotainment
centers, fuse box and relay diagrams, and troubleshooting guides for
phone connectivity features, but generally include limited information
on emission control system operations. Given the importance and
complexity of emission control systems and the impact to drivers for
failing to maintain such systems (e.g., inducements), EPA believes
including additional information about emission control systems in the
owner's manual is critical.
We are proposing to require manufacturers to provide more
information concerning the emission control system in both the owner's
manual and the emissions label. Our proposal would require the owner's
manual to include descriptions of how the emissions systems operate,
troubleshooting information, and diagrams. The emissions label would
include an internet link to obtain this additional information. EPA has
had similar requirements in the past, such as when EPA required vacuum
hose diagrams to be included on the emission label to improve
serviceability and help inspection and maintenance facilities identify
concerns.\536\
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\536\ See 53 FR 7675, March 9, 1988 and 55 FR 7177, February 29.
1990 for more information.
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Specifically, as a part of the new 40 CFR 1036.125(h)(3)-(9) and
(11), we propose that manufacturers provide the following additional
information in the owner's manual:
A description of how the owner can use the OBD system to
troubleshoot problems and access emission-related diagnostic
information and codes stored in onboard monitoring systems including
information about the role of the proposed health monitor to help
owners service their engines before components fail.
A general description of how the emission control systems
operate.
One or more diagrams of the engine and its emission-
related components with the following information:
[cir] The flow path for intake air and exhaust gas.
[cir] The flow path of evaporative and refueling emissions for
spark-ignition engines, and DEF for compression-ignition engines, as
applicable.
[cir] The flow path of engine coolant if it is part of the emission
control system described in the application for certification.
[cir] The identity, location, and arrangement of relevant sensors,
wiring, and other emission-related components in the diagram.
Terminology to identify components would be required to be consistent
with codes you use for the OBD system.
[cir] Expected pressures at the particulate filter and exhaust
temperatures throughout the aftertreatment system.
Exploded-view drawings to allow the owner to identify the
part numbers and basic assembly requirements for turbochargers,
aftercoolers, and all components required for proper functioning of EGR
and aftertreatment devices including enough detail to allow a mechanic
to replace any of those components.
A basic wiring diagram for aftertreatment-related
components including enough detail to allow a mechanic to detect
improper functioning of those components.
Statement instructing owners or service technicians where
to find emission recall and technical repair information available
without charge from the National Highway Traffic Safety
Administration.\537\
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\537\ In 2016, NHTSA issued a Federal Register notice (81 FR
16270, March 25, 2016) stating it would post all Technical Service
Bulletins and communications to dealers on defects in vehicles,
regardless of whether the defects were safety related to comply with
the Congressional mandate in in the ``Moving Ahead for Progress in
the 21st Century Act'' (MAP-21) enacted on July 6, 2012. More
information is available here: https://www.autosafety.org/how-to-find-technical-service-bulletins-and-other-manufacturer-communications-via-nhtsas-search-portal/.
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Troubleshooting guide to address DEF dosing- and DPF
regeneration-related warning signals that would be displayed in the cab
or with a generic scan tool, including a description of the fault
condition, the potential causes, the remedy, and the consequence of
continuing to operate without remedy including a list of all codes that
cause derate or inducement (e.g., list SPN/FMI combinations and
associated operating restrictions, see proposed requirements in 40 CFR
1036.110(b)(9)(vi)).
For the DPF system, instructions on how to remove DPF for
cleaning, criteria for cleaning the DPF including pressure drop across
the filter, clean filter weight, pre-installed filter weight, a
statement that DPF inlet and outlet pressures are available with a
generic scan tool, and information on maintenance practices to prevent
damage to DPFs.
We propose to include these eight additional provisions for all
engine configurations, including hybrids, where applicable.\538\ EPA is
seeking comment on these eight proposed additional provisions or other
approaches to improve the serviceability of heavy-duty engine emission
control systems. Finally, in 40 CFR 1036.135(c), EPA is proposing that
manufacturers include a Quick Response Code or ``QR Code'' on the
emission label that would direct repair technicians, owners, and
inspection and maintenance facilities to a website which provides
critical emissions systems information at no cost including: A digital
copy of the owner's manual (or just the emissions section of the
manual), engine family information, emission control system
identification, and fuel and lubricant requirements (see proposed
revisions in 40 CFR 1036.135). Many manufacturers already make digital
owner's manuals
[[Page 17517]]
available online.\539\ EPA recognizes that there may be a need to
accommodate different information formats relating to the QR code link
and requests comment on whether to include different options to achieve
the same goals, and if so, what those options should be. The
maintenance information we are proposing to add to the owner's manual
is critical to making necessary information available promptly to any
person performing emissions-related maintenance.
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\538\ See Section IV.B.3.iii for discussion on potential
serviceability requirements for BEV and FCEV technologies on which
we are seeking comment. Section IV.I also discusses potential
maintenance requirements for manufacturers who choose to generate
NOX emission credits from BEVs or FCEVs.
\539\ Montoya, Ronald, ``How to Find Your Car Owner's Manual
Online.'' October 18th, 2013. Available online at: https://www.edmunds.com/how-to/how-to-find-your-car-owners-manual-online.html.
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Including the proposed additional information in the owner's manual
and emission label can increase an owner's understanding of emission
systems operation and fault conditions. Providing owners and repair
technicians access to diagrams describing system layout and operation
can help reduce confusion where manufacturers may have different system
configurations. For example, some configurations may have the DPF in
front of the SCR catalyst, while others may have it behind the SCR
catalyst.\540\ Lack of easily accessible diagrams can lead to mal-
maintenance and improper repair where components that need to be
replaced are not identified properly. For example, some manufacturers
label exhaust gas temperature (EGT) sensors generically such as EGT1
and EGT2 and the positioning of these sensors may differ or be reversed
for the same engine model installed on vehicles with slightly different
frame configurations.\541\ If a technician is unfamiliar with this
change, they may replace the wrong EGT which would likely result in a
repeat visit to a repair facility. Similarly, a DPF temperature sensor
may be generically labeled ``Exhaust Temperature Sensor'' and may be
shown on an EGR parts diagram rather than a DPF parts diagram, making
it difficult to correctly identify replacement parts. With an easily
accessible parts diagram, owners, parts counter specialists, and repair
technicians can more quickly identify the correct parts to replace
which would save time and eliminate frustration, especially where a
truck is in an inducement. EPA is also seeking comment on the need to
require standardization of terminology for certain components in the
proposed labeling and owner's manual provisions to further reduce
confusion for owners and technicians performing repairs. For example,
some manufacturers call the DOC outlet temperature a DPF inlet
temperature. Lack of standardization, including naming conventions and
data output parameter scaling (e.g., NOX sensor output
scaling may vary between manufacturers), may lead to confusion and
inefficiencies when seeking replacement parts and performing
troubleshooting and repairs. SAE J2403 ``Medium-Heavy Duty E/E System
Diagnosis Nomenclature'' is designed to standardize nomenclature of
components and how systems with multiple sensors (e.g., multiple EGT
sensors) should be numbered starting from the same place (e.g.,
starting at the engine). CARB requires that, to the extent possible,
certification documentation shall use SAE J1930 or J2403 terms,
abbreviations, and acronyms. EPA is seeking comment on whether this
standard should be incorporated and required for use in naming certain
emission components such as exhaust temperature sensors as a part of
certification, maintenance instructions, diagnostic, or other
serviceability-related requirements.
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\540\ Powerstrokehub.com, ``6.7L Power Stroke Emissions Control
System.'' Available here: https://www.powerstrokehub.com/6.7-power-stroke-emissions.html.
\541\ Earlywine, Brad,''6.7L Power Stroke EGT Replacement.''
Available here: https://www.expertswrite.net/article/67l-powerstroke/changing-egt-sensors/.
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EPA seeks comment on other pertinent information that should be
included in owner's manuals so that owners can more easily understand
advanced emission control system operation and precautions that should
be taken in order to maintain them. To the extent EPA can ensure this
information is harmonized among manufacturers, we believe this could
improve owner, operators, parts counter specialist, and repair
technician experiences and reduce frustration which can lead to an
incentive to tamper.
iii. Request for Comments on Maintenance and Operational Information
for Improved Serviceability of Electric Vehicles
EPA is requesting comment on several potential serviceability
requirements for BEV and FCEV technologies. Many of these potential
serviceability provisions are similar to those proposed in Section
IV.B.3.ii for CI and SI engines but are specific to these technologies
that do not require a combustion engine or emissions aftertreatment
system. As noted in the introduction of Section III.A, under 40 CFR
86.016-1(d)(4), heavy-duty BEV and FCEV manufacturers currently use
good engineering judgment to apply the criteria pollutant requirements
of part 86, Subpart S, including maintenance provisions.
We are requesting comment on seven categories of potential
requirements for BEV and FCEV serviceability: (1) Labeling, (2)
purchaser guidance, (3) maintenance information, (4) maintenance
information requirements concerning the use of a standardized connector
and making malfunction codes and powertrain parameters accessible, (5)
onboard vehicle signals for service and repair technicians, (6)
information on battery energy used per trip, and (7) battery
information to facilitate battery recycling. We request comment on
whether each of these categories individually or in combination should
be finalized to support owners and repair technicians in maintaining
and repairing BEV and FCEV technologies, or if alternative provisions
suggested by commenters would better support these technologies while
minimizing burden to manufacturers. Each of these categories of
potential requirements is based on provisions of the 2019 CARB Zero
Emissions Powertrain Certification (ZEP Certification), which imposes
requirements on manufacturers choosing to generate NOX
emission credits under the CARB Omnibus rule.\542\ We believe that
adopting an approach based on the CARB ZEP Certification program would
provide manufacturers with consistency across the country. Consistent
with the ZEP Certification requirements, EPA believes that the
maintenance and operational information described in this section could
help potential BEV and FCEV purchasers to understand the possible
operational impacts of these technologies on their businesses, as well
as ensure the vehicles are supported during their use in the field.
Each of the areas in which we are requesting comment is briefly
discussed immediately below.
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\542\ CARB (2019) ``Final Statement of Reasons for Rulemaking,
Proposed Alternative Certification Requirements and Test Procedures
for Heavy-Duty Electric and Fuel Cell Vehicles and Proposed
Standards and Test Procedures for Zero Emission Powertrains.''
https://ww2.arb.ca.gov/sites/default/files/barcu/regact/2019/zepcert/fsor.pdf (accessed August 5, 2021).
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For the first area (labeling), as specified in the current 40 CFR
1037.125, all vehicle manufacturers currently must affix a label to
each vehicle with information such as manufacturer name, vehicle
certification family, and build date; however, some of the information
is specific to vehicles propelled by an engine (e.g., 40 CFR
1037.125(c)(6) requires manufacturers to specify the emission control
system).
[[Page 17518]]
We request comment on whether there is additional information specific
to BEVs and FCEVs that would be useful to include on the vehicle label
for repair technicians, owners, and inspection and maintenance
professionals. We also request input from commenters on whether we
should require a QR code on BEV and FCEV labels, similar to the
proposed QR code requirement in 40 CFR 1036.135(c). Specifically, the
BEV or FCEV label could include a QR code to a website which would
direct repair technicians, owners, or inspection and maintenance
facilities to a website with information including: A digital copy of
the owner's manual, vehicle family information, and powertrain
identification. Commenters are encouraged to provide details on how any
suggestions for additional information would help vehicle owners with
the repair and maintenance of BEVs or FCEVs, as well as the potential
burden to manufacturers to include such information on the vehicle
label.
For the second area (purchaser guidance), we request comment on
whether EPA should require BEV and FCEV manufacturers to provide
purchaser guidance information to potential owners on aspects of BEV or
FCEV ownership that may differ from owning a vehicle with a CI or SI
engine. Immediately below, we provide several examples of the types of
information that manufacturers could provide in purchaser guidance if
we were to finalize such a requirement in this rule or another future
rulemaking. For instance, purchaser guidance could include the range
the vehicle is capable of driving over a specified duty-cycle, top
speed, and maximum grade. As another example, manufacturers could
describe how vehicle load, ambient temperatures, and battery
degradation impact range, top speed, or maximum grade. Manufacturers
could also provide potential purchasers estimates of the time required
for maintenance and repairs of common malfunctions, as well as
potential vehicle transportation costs. Finally, manufacturers could
clearly describe any warranty coverage of the battery and other key
powertrain components that would be covered (see Section IV.B.1.iv.b
for our proposed warranty requirements).\543\ To minimize manufacturer
burden, EPA could provide an example statement in 40 CFR part 1037 that
manufacturers could choose to use if they attest that the statement is
accurate for their vehicle; the example statement could largely mirror
the statement that was proposed by CARB under the 2019 CARB ZEP
Certification and subsequently adopted into current CARB regulations
for GHG emissions from 2014 and later model vehicles.\544\ While an
example statement provided by EPA would minimize manufacturer burden,
it would also, by necessity, be more generic and not reflect parameters
specific to a given vehicle model (e.g., range). We encourage
commenters to provide input on the potential benefits of manufacturers
providing such purchaser guidance relative to the potential burden to
manufacturers to provide such guidance.
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\543\ As noted in Section IV.B.1.iv.b, the existing 40 CFR
1037.120(e) requires all manufacturers to describe in their owner's
manuals the warranty provisions that apply to the vehicle;
manufacturers could also provide the same information in purchaser
guidance such that it could help inform potential owners prior to
their purchase (i.e., prior to having an owner's manual for the
vehicle). Per discussion in IV.B.1.iv.b, the proposed warranty
requirements differ for manufacturers choosing to generate
NOX emission credits from BEVs or FCEVs versus
manufacturers choosing not to generate NOX emission
credits from these vehicles.
\544\ See Attachment B, ``California Greenhouse Gas Exhaust
Emission Standards and Test Procedures for 2014 and Subsequent Model
Heavy-Duty Vehicles``, 3.17 Sales Disclosures, https://ww2.arb.ca.gov/sites/default/files/classic/regact/2019/zepcert/froattb.pdf (accessed 8/5/2021).
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For the third area (maintenance information), we request comment on
whether EPA should require BEV and FCEV manufacturers to make
additional maintenance information available to owners and repair
technicians. Under the current 40 CFR 1037.125(f) manufacturers make
the service manual and any required service tools available to third-
party repair facilities at reasonable cost; however, we request comment
on any information specific to BEVs or FCEVs that would be important
for repair technicians in maintaining and repairing BEV and FCEV
technologies. In addition, we request comment on whether EPA should
require manufacturers to describe in their certification application
the monitoring and diagnostic strategies they use for the BEV or FCEV;
these strategies would also be included in their service manuals. In
addition to being similar to existing requirements for vehicles powered
by an engine, this potential provision would be consistent with the ZEP
Certification requirements.\545\
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\545\ See Attachment C, ``Proposed, California Standards and
Test Procedures for New 2021 and Subsequent Model Heavy-Duty Zero-
Emissions Powertrains'' for details of CARB serviceability
provisions available here: https://ww2.arb.ca.gov/sites/default/files/barcu/regact/2019/zepcert/froattc.pdf.
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For the fourth area (standardized connector and accessible
malfunction codes and powertrain parameters), we request comment on
whether EPA should require that BEV and FCEV manufacturers use a
standardized connector that is compatible with automotive scan tools,
and further that all malfunction codes and key powertrain parameters
must be readable by a generic automotive scan tool. Commenters are
encouraged to provide information on whether the use of a standardized
connector would facilitate repair of BEVs and FCEVs, and the utility of
making all malfunction codes and key powertrain parameters readable by
a generic scan tool. We also request stakeholder input on the potential
burden to manufacturers to make the standardized connector, malfunction
codes, and key powertrain parameters accessible.
For the fifth area (onboard vehicle signals), we request comment on
whether EPA should require manufacturers to make powertrain monitoring
or diagnostic signals publicly accessible to repair and service
technicians to facilitate BEV and FCEV maintenance or repair. In
Section IV.I we request comment on whether and how manufacturers who
choose to generate NOX emission credits could make
information on battery or fuel cell durability readily accessible; here
we request comment on other potential parameters that may be useful for
maintaining and repairing BEVs and FCEVs:
Energy Storage System State of Charge (SOCE)
[cir] Function: Indicate the remaining energy left in the
battery(ies). Would allow users to identify battery degradation or
failure that may require maintenance or repair of the battery or
powertrain systems.
Energy Storage System State of Range (SOCR)
[cir] Function: Indicate the remaining range of the battery(ies).
Would allow users to identify battery degradation or failure that may
require maintenance or repair of the battery or powertrain systems.
Drive Motor System Efficiency
[cir] Function: Compare the energy use of the drive motor from the
current state to the as manufactured state to see degradation over time
(e.g., 100 percent being as manufactured and decreasing as the
performance of the drive motor decreases), or failure. Would allow
first owner and secondhand buyers to identify degradation in the
electric motor.
Battery Temperature
[cir] Function: Identify battery temperature. Would inform repair
technicians about when battery
[[Page 17519]]
thermal management system may need repair (e.g., identify when battery
thermal management system degradation impacts range or charge rate).
Percent Regenerative Braking
[cir] Function: Measure the amount of regenerative braking relative
to total capacity for capturing energy from regenerative braking.
Information could provide insight on when potential maintenance or
repair is needed for systems related to regenerative braking, as well
as feedback to users on driving behavior that results in greater energy
capture from regenerative braking.
Charging Rate
[cir] Function: Check performance of the inverter/converter and
batteries. Would allow service repair technicians to identify when
inverter/converter, batteries or other components may need repair.
Charging System Performance
[cir] Function: Identify current charge rate at optimal battery
temperature relative to charge rate at the time of manufacture. Would
allow service technicians to identify degradation or failure in key
components of the charging system.
Commenters are encouraged to provide input on whether each of the
listed parameters would be useful, or if there are additional
parameters that would be informative. We request that commenters
provide any additional specifics of why each signal would be useful for
EPA to include in the final rule, or as part of other future
rulemakings. We also invite stakeholder input on whether EPA should
recommend a common language for BEV and FCEV communication protocols
(e.g., J1979-2). Note that we are not requesting comment on whether and
how manufacturers would utilize signals or a common communication
protocol to monitor or diagnose problems. Commenters are encouraged to
provide information on why additional onboard vehicle information would
be important for BEV and FCEV repairs, and how EPA suggesting a common
communication protocol would, or would not, be useful for the industry.
For the sixth area (battery energy used per trip), we request
comment on whether manufacturers already utilize onboard vehicle
sensors that could provide estimates of energy consumption per trip,
and whether manufacturers could readily provide energy consumption per
trip information through a dashboard display. We further request
comment on whether battery energy used per trip would support users
understanding normal variance in battery performance due to factors
such as terrain, driving behavior, and temperature, versus battery
performance degradation that would necessitate maintenance or repair of
the powertrain. EPA will consider information provided by commenters to
evaluate the potential benefits of users understanding when a battery
may need repair relative to the potential burden to manufactures to
make such information available to users.
For the seventh area, we request comment (battery information) on
the utility and feasibility of adding a battery information requirement
for BEVs and FCEVs. If we were to include a battery information
requirement in the final rule, then manufacturers would: (1) Briefly
describe in their owner's manual how to handle the battery after it is
no longer capable of providing sufficient energy or power to the
vehicle (e.g., identify alternative uses and safe disposal methods for
the battery), and (2) affix a label on the battery, and include in the
owner's manual, information necessary to recycle the battery (e.g.,
manufacturer, chemistry, voltage, hazard statement, QR code to a
website for additional details). We believe such battery information
would be important for users to appropriately re-purpose, recycle, or
otherwise dispose of the battery, and thereby minimize total
environmental impact of the BEV or FCEV. Commenters are encouraged to
provide information on whether such battery information would
facilitate users identifying alternative uses for the battery or
otherwise recycling the battery. We are also interested in information
on the feasibility of vehicle manufacturers having sufficient
information from battery suppliers to provide information on battery
handling at the end of its life in a vehicle. EPA will consider
information provided in comments and weigh the potential environmental
benefits of users having battery information with the potential burden
to manufacturers to provide such information.
iv. Other Emission Controls Education Options
In addition to our proposals to provide more easily accessible
service information for users, we are seeking comment on whether
educational programs and voluntary incentives could lead to better
maintenance and real-world emission benefits. We received comments in
response to the ANPR supportive of improving such educational
opportunities to promote an understanding of how advanced emission
control technologies function and the importance of emissions controls
as they relate to the broader economy and the environment. Some
commenters were generally supportive of using educational programs and
incentives to improve maintenance practices. Commenters generally
agreed that there are actions EPA could take to reduce the
misinformation surrounding advanced emission control systems and that
any action that EPA could take to improve access to easily-
understandable maintenance information would be helpful.\546\ NADA
commented that they would ``welcome new emission control outreach and
incentives to combat misperceptions that can lead to emissions
tampering or mal-maintenance.'' \547\ The Motor and Equipment
Manufacturers Association (MEMA) commented that priority should be
given to improving education and training offered to service facilities
and technicians to reduce the misdiagnoses of faulty emission
components where ``it is a common diagnostic technique in service
repair shops to continually swap out emissions components until the
problem goes away.'' \548\ Lubrizol suggested that EPA provide
education to ensure fleets understand the proper lubricants required to
maintain engines.\549\
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\546\ See the comments of the Oregon Department of Environmental
Quality, Docket ID EPA-HQ-OAR-2019-0055-0464; Georgia Department of
Natural Resources, Docket ID EPA-HQ-OAR-2019-0055-0267; and the
anonymous comments in Docket ID EPA-HQ-OAR-2019-0055-0306.
\547\ See the comments of the National Automobile Dealers
Association, Docket ID EPA-HQ-OAR-2019-0055-0369.
\548\ See the comments of the Motor & Equipment Manufacturers
Association, Docket ID EPA-HQ-OAR-2019-0055-0462.
\549\ See the comments of Lubrizol, Docket ID EPA-HQ-OAR-2019-
0055-0454.
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We seek comment on the potential benefits of educational and/or
voluntary, incentive-based programs such as EPA's SmartWay program and
how such a program could be designed and implemented.\550\
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\550\ Learn about SmartWay. Available online at: https://www.epa.gov/smartway/learn-about-smartway. Accessed October 3, 2019.
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4. Rebuilding
Clean Air Act section 203(a)(3) prohibits removing or rendering
inoperative a certified engine's emission controls which typically
includes being paired with properly functioning aftertreatment devices.
The regulation at 40 CFR 1068.120 describes how this tampering
prohibition applies for engine rebuilding and other types of engine
maintenance. The regulation generally
[[Page 17520]]
requires that rebuilders return a certified engine to its original
configuration and keep records to document that the rebuilder had a
reasonable technical basis for believing that the rebuilt engine's
emission control system performs at least as well as the original
design.
Since the rebuilding provisions in 40 CFR 1068.120 broadly apply to
everyone involved in restoring a rebuilt engine to its certified
configuration, to the extent that vehicle owners or others remove an
engine from and install a rebuilt engine in a heavy-duty highway
vehicle, we consider those steps to be part of the rebuilding process.
We are not proposing new or modified rebuilding provisions in this
rule. However, we intend to continue to monitor rebuilding practices
and may develop updated regulatory provisions in a future rulemaking.
5. Maintenance
Consistent with the CAA and existing regulations, our proposed
standards would apply over the applicable useful life. Manufacturers
perform testing to demonstrate that engines will meet emission
standards over the full useful life. Manufacturers may perform
scheduled maintenance on their test engines only as specified in the
owner's manual. As part of the certification process, manufacturers
must get EPA approval for such scheduled maintenance, which is also
subject to minimum maintenance intervals as described in the
regulations. In this section, we describe the updated maintenance
provisions we are proposing for heavy-duty highway engines. Section
IV.F of this preamble summarizes the current the durability
demonstration requirements and our proposed updates.
Our proposed maintenance provisions, in a new section 40 CFR
1036.125, combine and amend the existing criteria pollutant maintenance
provisions from 40 CFR 86.004-25 and 86.010-38. Similar to other part
1036 sections we are adding in this proposal, the structure of the new
40 CFR 1036.125 is consistent with the maintenance sections in the
standard-setting parts of other sectors (e.g., nonroad compression-
ignition engines in 40 CFR 1039.125).\551\ In 40 CFR 1036.205(i), we
are proposing to codify the current manufacturer practice of including
maintenance instructions in their application for certification such
that approval of those instructions would be part of a manufacturer's
certification process.\552\ We are also proposing a new paragraph 40
CFR 1036.125(h) outlining several owner's manual requirements,
including migrated and updated provisions from 40 CFR 86.010-38(a). For
example, proposed 40 CFR 1036.125(h)(2) expands on the current
requirement for manufacturers to describe the documentation owners need
to provide to show maintenance occurred, by specifying that maintenance
instructions must clearly state how to ``properly maintain and use''
the engine. The new paragraph (h)(2) provides a clearer connection to
the regulatory requirements for warranty and defect reporting.
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\551\ Stout, Alan; Brakora, Jessica. Memorandum to docket EPA-
HQ-OAR-2019-0055. ``Technical Issues Related to Migrating Heavy-Duty
Highway Engine Certification Requirements from 40 CFR part 86,
subpart A, to 40 CFR part 1036``. October 1, 2021.
\552\ See the current submission of maintenance instructions
provisions in 40 CFR 86.079-39.
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This section summarizes maintenance updates recently adopted by
CARB and introduces our proposed provisions to clarify the types of
maintenance, update the options for demonstrating critical emission-
related maintenance will occur and the minimum scheduled maintenance
intervals for certain components, and outline specific requirements for
maintenance instructions.
i. Recent Updates to CARB Maintenance Regulations
In two recent rulemakings, CARB updated their maintenance
regulations and we considered CARB's approach when designing our
maintenance provisions for this proposal. In its Step 1 warranty
program, CARB lengthened the minimum allowable maintenance intervals
for heavy-duty diesel engines to reflect current industry norms for
scheduling replacement of emissions-related parts.\553\ CARB stated
that this change limits manufacturers' ability to transfer the
liability for part replacements to vehicle owners for emissions-related
parts during the lengthened warranty periods, further strengthening
warranty coverage.
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\553\ California Air Resources Board. HD Warranty 2018 Staff
Report: Initial Statement of Reasons. May 8, 2018. p III-9.
Available online: https://ww2.arb.ca.gov/rulemaking/2018/hd-warranty-2018.
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CARB staff surveyed owner's manuals for all 2016 California-
certified on-road heavy-duty diesel engines and compiled the intervals
manufacturers published for specific emission-related components. The
maintenance intervals published in the owner's manuals were at or above
the minimum intervals that currently apply for emission-related
components. For MY 2022 and later HD diesel engines, CARB updated their
minimum scheduled maintenance intervals to match the shortest (i.e.,
most frequent) interval from those published values for each component.
If no manufacturer published an interval for a given component, CARB
set the minimum maintenance interval for that component to match the
current useful life mileage (i.e., 435,000 miles for HHDD engines).
CARB's Step 1 program also provides that manufacturers cannot schedule
replacements for turbochargers, DPF elements, catalyst beds, or exhaust
gas recirculation systems during the useful life of the engine unless
the manufacturer agrees to pay for the replacements. These four
emission-related components were chosen due to their direct emissions
impact or high cost to replace. Furthermore, CARB clarified that there
shall be no scheduled maintenance interval throughout the applicable
useful life for sensors or actuators that are integrated with the
turbocharger or exhaust gas recirculation (EGR) valve/cooler
components, as these parts cannot easily be replaced without removing
the larger systems from the engine. Other sensors and actuators that
are necessary for the proper function of other emissions-critical
systems or are not integrated with the turbocharger or EGR systems can
be included on a maintenance schedule at a minimum interval of 150,000
miles.
CARB's HD Omnibus rulemaking did not include further updates to the
maintenance provisions for diesel engines but addressed HD Otto-cycle
engines and hybrid vehicles.\554\ Similar to their strategy to identify
maintenance intervals for diesel engines, CARB surveyed owner's manuals
for 2018 California-certified HD Otto-cycle engines and updated the
minimum maintenance intervals for MY 2024 and later HD Otto-cycle
engines based on the shortest intervals published. For gasoline
vehicles, EGR systems and catalyst beds were designated ``not
replaceable'' components. CARB further clarified that the same minimum
intervals apply to diesel- and Otto-cycle engines used in hybrid
vehicles.
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\554\ California Air Resources Board. Staff Report: Initial
Statement of Reasons-Public Hearing to Consider the Proposed Heavy-
Duty Engine and Vehicle Omnibus Regulation and Associated
Amendments. June 23, 2020. Page III--49.
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ii. Types of Maintenance
Our proposed new 40 CFR 1036.125 clarifies that maintenance
includes any inspection, adjustment, cleaning, repair, or replacement
of components and, consistent with 40 CFR 86.004-25(a)(2), broadly
classifies maintenance as
[[Page 17521]]
emission-related or non-emission-related and scheduled or unscheduled.
We propose to define the following five types of maintenance that
manufacturers may choose to schedule:
Critical emission-related maintenance
Recommended additional maintenance
Special maintenance
Noncritical emission-related maintenance
Non-emission-related maintenance
We are proposing to define these maintenance categories to
distinguish between the types of maintenance manufacturers may choose
to recommend to owners in maintenance instructions, identify the
requirements that apply to maintenance performed during certification
durability demonstrations, and clarify the relationship between the
different types of maintenance, emissions warranty requirements, and
in-use testing requirements. The proposed provisions described in this
section specify the conditions for scheduling each of these five
maintenance categories. Unscheduled maintenance (i.e., repair of failed
components) is unpredictable and would not be included in a
manufacturer's maintenance instructions or durability
demonstration.\555\
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\555\ The current provisions of 40 CFR part 1068 describe a
manufacturer's requirements relating to failed emission-related
components with respect to emission-related warranty (40 CFR
1068.110(e)) and defect and recall (1068, subpart F). We are
proposing to note in a new paragraph 40 CFR 1036.125(h)(2) that
manufacturers may identify failure to repair critical emission-
related components as improper maintenance if the repairs are
related to an observed defect.
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A primary focus of the current and proposed maintenance provisions
is critical emission-related maintenance. Critical emission-related
maintenance includes any adjustment, cleaning, repair, or replacement
of emission-related components that manufacturers identify as having a
critical role in the emission control of their engines.\556\ Consistent
with the current 40 CFR 86.004-25(b)(6)(ii), our proposed 40 CFR
1036.125(a)(1) allows manufacturers to schedule critical emission-
related maintenance in their maintenance instructions based on the
manufacturer meeting two conditions: The manufacturer demonstrates the
maintenance is reasonably likely to occur on in-use engines, and the
recommended intervals are at least as long as the minimum intervals set
by EPA. We describe our proposed conditions for demonstrating critical
emission-related maintenance will occur in Section IV.B.5.iii. In
Section IV.B.5.iv, we describe our proposal to update the minimum
maintenance intervals currently specified in 40 CFR 86.004-25(b)(3) and
(4) for certain critical emission-related components. For new
technology, not included in the list of proposed components with
specified minimum maintenance intervals, we are proposing to migrate
and update the process specified in 40 CFR 86.094-25(b)(7), as
described in Section IV.B.5.v.
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\556\ See Section IV.B.5.iv for our proposed definition of
critical emission-related components and a list of common critical
emission-related components for which we are proposing to specify
minimum scheduled maintenance intervals.
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The four other types of maintenance would require varying levels of
EPA approval. In 40 CFR 1036.125(b), we propose to define recommended
additional maintenance as maintenance that manufacturers recommend
owners perform for critical emission-related components in addition to
what is approved for those components under 40 CFR 1036.125(a). A
manufacturer may recommend that owners replace a critical emission-
related component at a shorter interval than the manufacturer received
approval to schedule for critical emission-related maintenance;
however, the manufacturer would have to clearly distinguish their
recommended intervals from the critical emission-related scheduled
maintenance in their maintenance instructions. As described below,
recommended additional maintenance is not performed in the durability
demonstration and cannot be used to deny a warranty claim, so
manufacturers would not be limited by the minimum maintenance intervals
or need the same approval from EPA by demonstrating the maintenance
would occur. Special maintenance, proposed in 40 CFR 1036.125(c), would
be more frequent maintenance approved at shorter intervals to address
special situations, such as atypical engine operation. Manufacturers
would clearly state that the maintenance is associated with a special
situation in the maintenance instructions provided to EPA and owners.
Our proposed definition of noncritical emission-related maintenance,
which is based on 40 CFR 86.010-38(d), includes inspections and
maintenance that is performed on emission-related components but is
considered ``noncritical'' because emission control will be unaffected.
As specified in proposed 40 CFR 1036.125(d), manufacturers may
recommend noncritical emission-related inspections and maintenance in
their maintenance instructions if they clearly state that it is not
required to maintain the emissions warranty. Finally, we define ``non-
emission-related maintenance'' as maintenance unrelated to emission
controls (e.g., oil changes) in proposed 40 CFR 1036.125(e). We propose
that manufacturers' maintenance instructions can include any amount of
nonemission-related maintenance that is needed for proper functioning
of the engine.
Maintenance instructions play an important role in the service
accumulation portion of a manufacturer's durability demonstration. We
currently require that all emission-related scheduled maintenance
during durability testing occur on the same schedule as specified in
the maintenance instructions for the purchaser.\557\ When accumulating
equivalent miles on an engine, manufacturers are currently allowed to
perform maintenance according to their maintenance instructions. In
this proposal, we clarify how this relates to the specific types of
maintenance in proposed 40 CFR 1036.125. Consistent with current
maintenance provisions, we propose that manufacturers can perform
critical emission-related maintenance at their approved schedules
during a durability demonstration. Since the proposed recommended
additional maintenance provisions do not include the same requirement
to demonstrate the maintenance will occur in-use, manufacturers could
not perform recommended additional maintenance during their durability
demonstration. Special maintenance would also not be performed during a
durability demonstration, since laboratory-based testing does not
reflect atypical operation. We propose that manufacturers may perform
noncritical emission-related inspections on their engines during their
durability demonstration at any frequency, but could only adjust,
clean, repair, or replace a component in response to an inspection if
scheduled maintenance is approved for that component. We propose
manufacturers can perform any amount of nonemission-related maintenance
that is needed for proper functioning of the engine during durability
testing.
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\557\ See 40 CFR 86.094-25(b).
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The current general warranty requirements of 40 CFR 1068.115(a)
allow a manufacturer to deny warranty claims for failures resulting
from improper maintenance or use. We are proposing a new owner's manual
requirement for manufacturers to specifically identify the steps an
owner
[[Page 17522]]
must take to properly maintain the engine, including documentation a
manufacturer may require for an owner to demonstrate the maintenance
occurred. In 40 CFR 1036.125, we propose to clarify the relationship
between the different types of maintenance and emissions warranty
requirements, and specify when manufacturers must note in their
maintenance instructions (i.e., owner's manual) if a maintenance type
cannot be used as the basis to deny a warranty claim. We expect
manufacturers would only schedule critical emission-related maintenance
and make the effort to demonstrate the maintenance is likely to occur
in-use for components that they recognize are strongly connected to
emission performance. As a result, our current maintenance provisions
allow, and our proposed provisions would continue to allow,
manufacturers to deny warranty claims if owners do not perform critical
emission-related maintenance at the recommended schedule, as specified
in 40 CFR 1068.115. Failure to perform recommended additional
maintenance could potentially impact emissions, but manufacturers would
not be able to deny a warranty claim if owners do not perform it,
because manufacturers would not have taken the extra steps to have it
approved as critical Manufacturers would be able to deny warranty
claims if an owner did not perform the special maintenance after it was
determined that the engine was operated in conditions that meet the
special situation described in the maintenance instructions. In
contrast, manufacturers would not be able to deny a warranty claim
citing ``improper maintenance or use'' for atypical operation if an
owner follows the corresponding special maintenance instructions. We
propose that failure to perform noncritical emission-related
maintenance and nonemission-related maintenance cannot be used to deny
emissions warranties.
Since failure to perform maintenance may also impact emissions when
the engine is in use, we have also identified the relationship between
the maintenance types and in-use testing. Compression-ignition engine
manufacturers are subject to off-cycle standards for in-use engines. As
part of the proposed manufacturer-run testing program in subpart E, we
specify that manufacturers can select vehicles and engines for testing
based on proper maintenance and use (see 40 CFR 1036.410(b)(2)). In 40
CFR 1036.125, we propose that if recommended additional maintenance or
noncritical emission-related maintenance is not performed on an engine,
it does not disqualify the engine from in-use testing. Manufacturers
may reject an engine for in-use testing if the other types of
maintenance (i.e., critical emission-related maintenance, special
maintenance, or nonemission-related maintenance) were not performed,
consistent with current provisions in 40 CFR 86.1908.
iii. Critical Emission-related Maintenance Demonstration
One of the current conditions for allowing scheduled maintenance to
be performed during the durability demonstration is that manufacturers
demonstrate the maintenance is reasonably likely to be performed in-
use.\558\ For critical emission-related scheduled maintenance, we are
generally including these same requirements in our proposed new
paragraph 40 CFR 1036.125(a)(1), with clarifications noted below.
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\558\ See 40 CFR 86.004-25 and 86.094-25.
---------------------------------------------------------------------------
Under proposed 40 CFR 1036.125(a)(1)(i), manufacturers could
demonstrate that the critical maintenance is reasonably likely to occur
in-use on the recommended schedule by providing data showing that the
engine's performance unacceptably degrades if the maintenance is not
performed, consistent with 40 CFR 86.004-25(a)(6)(ii)(A). In this
proposal, we clarify that this paragraph is intended to cover emission
control technologies that have an inherent performance degradation that
coincides with emission increases, such as back pressure resulting from
a clogged DPF, and is not intended to apply to inducements where a
manufacturer-specified performance derate is triggered in response to a
detected or predicted emission increase. We are proposing a separate
statement in 40 CFR 1036.125(a)(1) that points to the new proposed
inducement provisions noting that we would accept DEF replenishment as
reasonably likely to occur if an engine meets the specifications in
proposed 40 CFR 1036.111.
Under proposed 40 CFR 1036.125 (a)(1)(ii) and consistent with 40
CFR 86.004-25(a)(6)(ii)(C), manufacturers could demonstrate a
reasonable likelihood that the critical maintenance will be performed
in-use by including a system that displays a visible signal to alert
drivers that maintenance is due. We are proposing additional criteria
for use of this visible signal, including that it be continuously
displayed while the engine is operating and not easily eliminated
without performing the specified maintenance. We request comment on
this proposal and any additional criteria we should consider before
approving a visible signal as a method to ensure critical emission-
related scheduled maintenance is performed.
Under proposed 40 CFR 1036.125(a)(1)(iii), manufacturers could
present survey data showing that 80 percent of engines in the field
receive the specified maintenance. We are maintaining this existing
option (see paragraphs (B) and (D) of 40 CFR 86.004-25(a)(6)(ii)) in
our proposal but note that manufacturers have not presented survey data
related to scheduled maintenance in recent years. We request comment on
this option and any updates we should consider, including how telematic
data could be applied and if 80 percent continues to be an appropriate
threshold.
We are also proposing in 40 CFR 1036.125(a)(1)(iv) to continue an
existing provision in 40 CFR 86.004-25(a)(6)(ii)(E) that a manufacturer
may rely on a clear statement in their maintenance instructions for
owners that it will provide the critical maintenance free of charge.
Finally, we propose to continue to allow manufacturers to present other
options for approval by EPA to demonstrate that critical emission-
related maintenance is reasonably likely to occur (see proposed 40 CFR
1036.125(a)(1)(v) and current 40 CFR 86.004-25(a)(6)(ii)(F)).
iv. Emission-Related Components and Minimum Maintenance Intervals
Manufacturers, with EPA approval, may define scheduled maintenance
for emission-related components, which would be included in maintenance
instructions directing owners to adjust, clean, or replace components
at specified intervals. The current regulations in 40 CFR 86.004-25(b)
specify minimum maintenance intervals for emission-related components,
such that manufacturers may not specify more frequent maintenance than
we allow. We propose to migrate and update the minimum maintenance
intervals from part 86, subpart A to 40 CFR 1036.125(a). These proposed
minimum intervals would apply for the scheduled adjustment, cleaning,
or replacement of many common critical emission-related components, as
described in this section. We are proposing not to migrate the list of
critical emission-related components currently specified in 40 CFR
86.004-25, and instead are proposing a new definition of ``critical
emission-related
[[Page 17523]]
component'' in 40 CFR 1068.30 that refers to 40 CFR part 1068, appendix
A.
As part of the migration to part 1036, we are proposing to update
the lists of components with minimum maintenance intervals to more
accurately reflect components in use today. We are not including
carburetors, idle mixture, and particulate trap oxidizers in the
proposed 40 CFR 1036.125 as these components are obsolete. Our proposed
language replaces the part 86 diesel particulate trap intervals with a
more general ``particulate filtration system'' that can apply to
particulate filters intended for SI or CI engines. We also no longer
specify an interval for electronic engine control units as we are
unaware of any scheduled maintenance for those components. Our proposed
minimum maintenance intervals for each emission-related component or
system continue to apply to any associated sensors or actuators. We are
further proposing that these intervals also apply to any hoses, valves,
and wiring connected to the component or system, such that
manufacturers would ensure that all parts necessary to keep the
component functional, including wires and wiring harnesses, remain
durable throughout useful life or schedule appropriate maintenance to
address any durability concerns.
We propose not to migrate the 100,000-mile minimum interval for
Spark-ignition HDE evaporative emission canister to 40 CFR 1036.125,
since evaporative emission control systems are covered under the
vehicle provisions of part 1037. Similarly, we propose that components
in the refueling emission control system that would be used to meet the
proposed refueling standards for certain SI HDE, including the carbon
canisters, filler pipes and seals, refueling flow controls, purge
systems, and related wiring, actuators, and sensors, would also be
covered under the maintenance provisions of part 1037.
We are proposing to add minimum scheduled replacement intervals for
other components and systems that correspond to technologies we expect
to be considered by manufacturers for meeting our proposed standards.
In general, the proposed minimum replacement intervals are set at the
current useful life for each engine class, since we do not have data
indicating that manufacturers are scheduling maintenance for these
components within the current useful life. We are proposing
NOX sensor minimum intervals at the current useful life
mileages for the Light, Medium, and Heavy HDE classes. We also propose
to add minimum intervals for replacing a rechargeable energy storage
system (RESS) in hybrid vehicles. Our proposed minimum intervals for
RESS equal the current useful life for the primary intended service
classes of the engines that these electric power systems are intended
to supplement or replace. We are not specifying distinct minimum
intervals for the electric power system components of BEVs and FCEVs;
instead, manufacturers could request approval for an interval using 40
CFR 1037.125(a).
Considering our proposed lengthened useful life periods, we
reevaluated the current minimum maintenance intervals for replacing
components and are proposing to extend the replacement intervals such
that they reflect the scheduled maintenance of components today. Table
IV-11 summarizes the minimum replacement interval mileages we are
proposing in a new table in 40 CFR 1036.125(a). Similar to the minimum
maintenance interval approach adopted by CARB in their recent
rulemakings (see Section IV.B.5.i), we are proposing to base our
revised minimum replacement intervals on the scheduled maintenance
submitted by engine manufacturers for certifying recent model year
engines.\559\ We believe it is appropriate to account for replacement
intervals that manufacturers have already identified and demonstrated
will occur for these components and we are proposing replacement
intervals for these components that align with the shortest mileage
interval (i.e., most frequent maintenance) of the published values. We
propose to update the minimum replacement mileages for remaining
components that currently do not have specified maintenance intervals
in the current list from the current 100,000 or 150,000 miles to the
current useful life mileage for each primary intended service class.
Since manufacturers are not scheduling replacement of these other
components within the current useful life of their engines today, we do
not expect manufacturers would have a technical need to do so in the
future. We are not proposing to update the maintenance intervals for
adjusting or cleaning critical emission-related components. These
intervals are proposed to be migrated, with updated component names
consistent with the proposed replacement intervals, from 40 CFR 86.004-
25 into a proposed new table in 40 CFR 1036.125(a). Consistent with
current regulations, our proposed 40 CFR 1036.125(a) would continue to
allow manufacturers to seek advance approval for new emission-related
maintenance they wish to include in maintenance instructions and
perform during durability demonstration.
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\559\ Brakora, Jessica. Memorandum to docket EPA-HQ-OAR-2019-
055. ``Approved Scheduled Maintenance Intervals for MY 2019
Certified Heavy-Duty Engines'', April 27, 2021.
Table IV-11--Proposed Minimum Scheduled Maintenance Intervals for Replacing Critical Emission-Related Components
in 40 CR 1036.125
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Accumulated miles (hours) for components
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Component Spark-ignition
HDE Light HDE Medium HDE Heavy HDE
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Spark plugs........................ 25,000 (750) NA NA NA
DEF filters........................ NA 100,000 (3,000) 120,000 (3,600) 175,000 (5,250)
Crankcase ventilation valves and 60,000 (1,800) 60,000 (1,800) 60,000 (1,800) 60,000 (1,800)
filters...........................
Oxygen sensors..................... 80,000 (2,400) NA NA NA
Ignition wires..................... 100,000 (3,000) NA NA NA
Air injection system components.... 110,000 (3,300) NA NA NA
Particulate filtration system 100,000 (3,000) 100,000 (3,000) 250,000 (7,500) 250,000 (7,500)
(other than filter elements)......
Catalyst systems (other than 110,000 (3,300) 110,000 (3,300) 185,000 (5,550) 435,000 (13,050)
catalyst beds); Fuel injectors;
Electronic control modules;
Evaporative emission canisters;
Turbochargers; EGR system
components (including filters and
coolers)..........................
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[[Page 17524]]
Table IV-12--Proposed Minimum Scheduled Maintenance Intervals for Adjusting and Cleaning Critical Emission-
Related Components in 40 CR 1036.125
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Accumulated miles (hours) for components
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Components and systems \a\ Spark-ignition
HDE Light HDE Medium HDE Heavy HDE
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Spark plugs......................... 25,000 (750) NA NA NA
EGR-related filters and coolers; 50,000 (1,500) 50,000 (1,500) 50,000 (1,500) 50,000 (1,500)
Fuel injectors; Crankcase
ventilation valves and filters.....
DEF filters......................... NA 50,000 (1,500) 50,000 (1,500) 50,000 (1,500)
Ignition wire; Idle mixture......... 50,000 (1,500) NA NA NA
Oxygen sensors...................... 80,000 (2,400) NA NA NA
Air injection system components..... 100,000 (3,000) NA NA NA
Catalyst system components; EGR 100,000 (3,000) 100,000 (3,000) 150,000 (4,500) 150,000 (4,500)
system components (other than
filters or coolers); Particulate
filtration system components;
Turbochargers......................
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The minimum maintenance intervals presented in Table IV-11 and
Table IV-12 are based on mileage, since equivalent mileage accumulation
is the parameter used for the durability demonstration. Consistent with
our current maintenance provisions, we are proposing corresponding
minimum hours values based on a 33 miles per hour vehicle speed (e.g.,
150,000 miles would equate to 4,500 hours). We request comment on the
conversion factor between mileage and hours, noting that hours would
not apply to the manufacturers' durability demonstrations, but may
impact the frequency of scheduled maintenance for owners with lower
speed vehicle applications.\560\ Consistent with the current
maintenance intervals specified in part 86, we are not proposing year-
based minimum intervals; OEMs can use good engineering judgment if they
choose to include a scheduled maintenance interval based on years in
their owner's manuals, which is expected to only be used by a small
number of infrequently operated vehicles. We request comment on the
need to specify a minimum year-based interval, including data on
average annual mileages to convert the minimum mileage intervals to
years for each of the primary intended service classes.
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\560\ We are proposing a 20 miles per hour average vehicle speed
to distinguish low speed vehicles in our emissions warranty proposal
(see Section IV.B.1) and in our inducement proposal (see Section
IV.D).
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We request comment on all components and systems presented in Table
IV-11 and Table IV-12 and the corresponding minimum scheduled
maintenance intervals. Specifically, we request data to support
different interval values or specific components that should have
intervals distinct from presented systems. We request comment on our
proposal to update the list of components and systems, whether
additional components should be considered, and if any of the listed
components or systems should be more clearly defined. Additionally, if
a commenter believes there is value in prioritizing or otherwise
grouping emission control components, we encourage them to suggest
criteria to classify the components. We request comment on the numeric
values of the replacement intervals proposed, and our proposal to
preserve the current minimum intervals for adjusting and cleaning
components. Manufacturers and suppliers have shown an interest in
developing modular emission controls that can be serviced more easily.
We request comment on the specific emission control systems that may
use modular components, criteria for defining ``modular'', and
adjustments to the proposed minimum maintenance intervals or
replacement restrictions we should consider to account for improved
serviceability of modular components.
v. Critical Emission-Related Maintenance for New Technology
Current provisions of 40 CFR 86.094-25(b)(7) outline a process for
manufacturers to seek approval for new scheduled maintenance that
includes an EPA announcement of the maintenance interval in the Federal
Register. Regarding new scheduled maintenance on existing technology,
we are proposing not to migrate the provision in 40 CFR 86.094-
25(b)(7)(i) for maintenance practices that existed before 1980.
Instead, the maintenance demonstration and minimum maintenance interval
provisions we are proposing in the new 40 CFR 1036.125(a) would cover
the current process for new maintenance on critical emission-related
components currently in use.
Regarding scheduled maintenance on new technology, the provision
currently in 40 CFR 86.094-25(b)(7)(ii) provides a process for approval
of new critical emission-related maintenance associated with new
technology. We recognize that new emission control technology may be
developed in the future and it is important to retain a public process
for approving maintenance associated with new technology. We are
proposing to migrate and update 40 CFR 86.094-25(b)(7)(ii) into a new
40 CFR 1036.125(a)(3) for scheduled critical emission-related
maintenance associated with new technology. We are proposing to use
model year 2020 as the reference point for considering whether
technology is new. Manufacturers using new technology would request a
recommended maintenance interval, including data to support the need
for the maintenance, and demonstrate that the maintenance is likely to
occur at the recommended interval using one of the conditions proposed
in 40 CFR 1036.125(a)(1). We are also proposing to continue our
responsibility to communicate such a decision on maintenance for new
technology. As such, we propose to retain EPA's obligation to publish a
Federal Register notice based on information manufacturers submit and
any other available information to announce that we have established
new allowable minimum maintenance intervals.
Manufacturers would also continue to have the option currently
specified in 40 CFR 86.094-25(b)(7)(iii) to ask for a hearing if they
object to our decision. Hearing procedures are specified in 40 CFR
1036.820 and 40 CFR part 1068, subpart G, including proposed new
provisions in 40 CFR part 1068. We request comment on our proposed
maintenance provisions for new technology, including our proposal to
[[Page 17525]]
use model year 2020 to distinguish ``new'' technology.
vi. Payment for Scheduled Maintenance
The minimum maintenance intervals specified in Table IV-11 would
apply for replacement of the listed components and systems. While we
are proposing replacement intervals for other components in the
catalyst and particulate filtration systems, current maintenance
provisions in 40 CFR 86.004-25(b)(4)(iii) state that only adjustment
and cleaning are allowed for catalyst beds and particulate filter
elements and that replacement is not allowed during the useful life.
Current 40 CFR 86.004 25(i) clarifies that these components could be
replaced or repaired if manufacturers demonstrate the maintenance will
occur and the manufacturer pays for it. We propose to continue to
restrict replacement of catalyst beds and particulate filter elements,
requiring that manufacturers pay for the repair or replacement of
catalyst beds and particulate filter elements, if needed, within the
regulatory useful life.
We are proposing to identify these and other components with
limited replacement using four criteria based on current provisions
that apply for nonroad compression-ignition engines.\561\ Our proposed
40 CFR 1036.125(g) states that manufacturers would pay for scheduled
maintenance, including parts and labor, if all the following criteria
are met:
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\561\ See 40 CFR 1039.125(g).
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Each affected component was not in general use on similar
engines before 1980,
The primary function of each affected component is to
reduce emissions,
The cost of the scheduled maintenance is more than 2
percent of the price of the engine, and
Failure to perform the maintenance would not significantly
degrade the engine's performance.
Scheduled maintenance for the replacement of catalyst beds and
particulate filter elements meets the four criteria of 40 CFR
1036.125(g). We estimate that EGR valves, EGR coolers, and RESS also
meet the 40 CFR 1036.125(g) criteria and, under this proposal,
manufacturers would only be able to schedule replacement of these three
components if the manufacturer pays for it. In the HD Omnibus
rulemaking, CARB included turbochargers in their list of components
``not replaceable'' during the regulatory useful life. Under the
proposed criteria specified in 40 CFR 1036.125(g), scheduled
turbocharger maintenance would not meet all four criteria of the 40 CFR
1036.125(g), since a turbocharger's primary function is not to reduce
emissions and an underperforming or failed turbocharger would degrade
engine performance. We request comment on including turbochargers as
components that should have limited replacement irrespective of the
four 40 CFR 1036.125(g) criteria. We also request comment on other
components that meet the criteria, or other criteria EPA should
consider when determining which components should have limited
replacement during the scheduled maintenance approval process.
vii. Source of Parts and Repairs
CAA section 207(c)(3) prohibits manufacturers from requiring
maintenance work be completed only by OEM-authorized dealers. We are
proposing a new paragraph 40 CFR 1036.125(f) to clarify that
manufacturers cannot limit the source of parts and repairs for
maintenance.\562\ This paragraph would require manufacturers to clearly
state in their maintenance instructions that owners can choose any
repair shop or person to perform maintenance. Furthermore, the
manufacturers cannot specify a particular brand, trade, or corporate
name for components or service and cannot deny a warranty claim due to
``improper maintenance'' based on owners choosing not to use a
franchised dealer or service facility or a specific brand of part. The
existing and proposed provisions allow manufacturers to specify a
particular service facility and brand of parts only if they are
providing the service or component to the owner without charge or if
the manufacturer convinces EPA during the approval process that the
engine will only work properly with the identified service or
component.
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\562\ This provision has been adopted in the standard-setting
parts of several other sectors, including heavy-duty vehicles (see
1037.125(f)).
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viii. Maintenance Instructions
Our proposed 40 CFR 1036.125 preserves the requirement that the
manufacturer provide written instructions for properly maintaining and
using the engine and emission control system. We are proposing a new 40
CFR 1036.125(h) to describe the information that would be required in
an owner's manual. The proposed 40 CFR 1036.125(h) generally migrates
the existing maintenance instruction provisions specified in 40 CFR
86.010-38(a) through (i) with updates as described in Sections IV.B.3
and IV.C of this preamble. As noted in Section IV.B.3, our
serviceability proposal supplements the current service information
provisions currently specified in 40 CFR 86.010-38(j). We are not
proposing to migrate the service information provisions into part 1036;
rather, we would preserve their current location in 40 CFR 86.010-
38(j), with updated references to any sections migrated to the new part
1036.
While 40 CFR 1036.120(d) allows manufacturers to deny warranty
claims for improper maintenance and use, owners have expressed concern
that it is unclear what recordkeeping is needed to document proper
maintenance and use. Consistent with the current 40 CFR 86.010-
38(a)(2), we propose that manufacturers describe in the owner's manual
the documentation they consider appropriate to demonstrate the engine
and emission control system are properly maintained (see 40 CFR
1036.125(h)(2)). Manufacturers should be able to identify specific
examples of maintenance practices they would consider improper, and to
identify their expectations for documenting routine maintenance and
repairs related to warranty claims. If a manufacturer requires a
maintenance log as part of their process for reviewing warranty claims,
we expect the owner's manual would provide an example log that includes
the required maintenance tasks and intervals and clearly states that
warranty claims require an up-to-date maintenance record. We would be
able to review the manufacturers information describing the parameters
and documentation for demonstrating proper maintenance before granting
certification for an engine family.
ix. Performing Scheduled Maintenance on Test Engines
Current provisions defining the limits on maintenance that can be
performed during testing are specified in 40 CFR 86.004-25(e) and (f).
We are not migrating those provisions into part 1036; instead, we are
proposing that the general provisions currently in 40 CFR 1065, subpart
E, would apply for criteria pollutant standards for model year 2027 and
later engines.\563\
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\563\ We believe the idle speed adjustments, currently 40 CFR
86.004-25(e)(1), are obsolete, since idle is usually set by the ECM
and it would not need to be adjusted prior to testing.
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We are proposing to update 40 CFR 1065.410(c) to clarify that
inspections performed during testing include electronic monitoring of
engine parameters, such as prognostic systems. Manufacturers that
include prognostic
[[Page 17526]]
systems as part of their engine packages to identify or predict
malfunctioning components may use those systems during durability
testing and would include any maintenance performed as a result of
those systems, consistent with 40 CFR 1065.410(d), in their application
for certification. We note that, in order to apply these electronic
monitoring systems in testing, the inspection tool (e.g., prognostic
system) must be available to all customers or accessible at dealerships
and other service outlets.
C. Onboard Diagnostics
As used here, the terms ``onboard diagnostics'' and ``OBD'' refer
to systems of electronic controllers and sensors required by regulation
to detect malfunctions of engines and emission controls. EPA's existing
OBD regulations for heavy-duty engines are contained in 40 CFR 86.010-
18, which were initially promulgated February 24, 2009 (74 FR 8310).
EPA's OBD requirements promulgated in 2009 were harmonized with CARB's
OBD program then in place. Since 2009, CARB has revised their OBD
requirements, while EPA's requirements have not changed. EPA's existing
OBD program allows manufacturers to demonstrate how the OBD system they
have designed to comply with California OBD requirements for engines
used in applications greater than 14,000 pounds also complies with the
intent of existing EPA OBD requirements.\564\ When applying for EPA 50-
state certification, all manufacturers currently seek OBD approval from
CARB for OBD systems in engine families and then demonstrate compliance
with EPA's OBD regulations through this provision. Currently all heavy-
duty manufacturers are certifying to the revised CARB OBD regulations
that took effect in 2019.\565\
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\564\ See 40 CFR 86.010-18(a)(5).
\565\ CARB Final Rulemaking Package took effect on October 3,
2019, available here: https://ww2.arb.ca.gov/resources/documents/heavy-duty-obd-regulations-and-rulemaking.
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As part of our effort to evaluate EPA compliance programs, we are
proposing to update our OBD regulations both to better address newer
diagnostic methods and available technologies and to streamline
provisions where possible. These revised regulations are being proposed
in 40 CFR 1036.110.
1. Incorporation of California OBD Regulations by Reference
CARB OBD regulations for heavy-duty engines are codified in title
13, California Code of Regulations, sections 1968.2, 1968.5, 1971.1 and
1971.5. These regulations have been updated by CARB several times since
EPA initially promulgated HD OBD regulations in 2009. The most recent
updates were in October of 2019 and start to phase in with MY
2022.\566\ It is possible that CARB could further update their heavy-
duty OBD regulations prior to the final rulemaking for this program. In
July 2021, CARB proposed changes to their OBD program.\567\ These
amendments may include adding the use of Unified Diagnostic Services
(``UDS'') to address the concern about the limited number of remaining,
undefined 2-byte diagnostic trouble codes and the need for additional
codes for hybrid vehicles. These amendments may also modify freeze
frame requirements, in-use monitoring performance ratio requirements,
and expand readiness group lists. As discussed below, our proposal
intends to harmonize with the majority of CARB's existing OBD
regulations, as appropriate and consistent with the CAA. EPA also seeks
comment on harmonizing with any future OBD amendments that may result
from this proposal.
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\566\ The most recent updates for 13 CCR 1971.1 and 13 CCR
1971.5 are available here https://ww2.arb.ca.gov/resources/documents/heavy-duty-obd-regulations-and-rulemaking.
\567\ CARB 2021 OBD II and Heavy-Duty OBD (HD OBD) Regulatory
Documents Public Notice for OBD Regulations Update, July 22, 2021.
Available here: https://ww2.arb.ca.gov/resources/documents/obd-ii-regulations-and-rulemaking.
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In response to the ANPR, EPA received a number of comments
supportive of EPA's adoption of the revised CARB OBD program including
the 2019 rule amendments.\568\ In particular, many commenters were
supportive of the new tracking requirements contained in CARB's updated
OBD program, known as the Real Emissions Assessment Logging (``REAL'')
program to track real-world emissions systems performance of heavy-duty
engines. This update requires the collection of onboard data using
existing OBD sensors and other vehicle performance parameters, which
would allow the assessment of real-world, in-use emission performance
relative to laboratory performance beginning in the 2022 model year.
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\568\ For example, see comments from Roush, Docket ID EPA-HQ-
OAR-2019-0555-0303; International Council on Climate Change, Docket
ID EPA-HQ-OAR-2019-0555-0304; and the Metropolitan Washington
Council of Governments, Docket ID EPA-HQ-OAR-2019-0555-0286.
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In developing the ANPR, we considered proposing to update the
current text in 40 CFR 86.010-18 and migrate it into the new 40 CFR
1036.110. However, given industry's familiarity with the current CARB
regulations, we have decided instead to propose incorporating by
reference in 40 CFR 1036.110 the existing CARB OBD regulations updated
in 2019 as the starting point for our updated OBD regulations. EPA's
proposed OBD requirements are closely aligned with CARB's existing
requirements with a few exceptions. We are proposing to exclude certain
provisions that are not appropriate for a federal program and to
include additional elements to improve on the usefulness of OBD systems
for users.\569\ We are taking comment on whether and to what extent we
should harmonize with CARB's next expected update to their OBD
regulations, or whether the proposed language in 40 CFR 1036.110(b) is
sufficient to accommodate any future divergence in CARB and EPA OBD
requirements. EPA anticipates that this language would allow for EPA
approval of OBD systems that meet certain parts of updated CARB
requirements (e.g., updated communication protocols), as long as such
provisions meet the intent of EPA OBD requirements.
---------------------------------------------------------------------------
\569\ The legal effect of incorporation by reference is that the
material is treated as if it were published in the Federal Register
and CFR. This material, like any other properly issued rule, has the
force and effect of law. Congress authorized incorporation by
reference in the Freedom of Information Act to reduce the volume of
material published in the Federal Register and CFR. (See 5 U.S.C.
552(a) and 1 CFR part 51). See https://www.archives.gov/federal-register/cfr/ibr-locations.html for additional information.
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i. OBD Threshold Requirements
The most essential component of the OBD program is the threshold
requirement. Heavy-duty engine emission control components can
contribute to an increase in emissions if they malfunction and
therefore, they must be monitored by OBD systems. Existing OBD
requirements specify how OBD systems must monitor certain components
and indicate a fault code prior to when emissions would exceed emission
standards by a certain amount, known as an emission threshold. Emission
thresholds for these components are generally either an additive value
above the exhaust emission standard, or a multiple of the standard.
Reductions to emission standards mean that without additional action,
OBD thresholds would also be reduced proportionally.
The CARB Omnibus Amendments to the HD OBD regulation include a
provision that will not proportionally reduce NOX and PM OBD
threshold requirements that correspond to the new lower emission
standards.\570\ This
[[Page 17527]]
means the future numerical values of OBD NOX and PM
thresholds would remain unchanged from today's numerical thresholds as
a part of that rulemaking. CARB noted in the Omnibus rule that more
time is needed to fully evaluate the capability of HD OBD monitors to
accommodate lower thresholds that would correspond to lower emission
levels. EPA is proposing to harmonize with this policy and not lower
OBD NOX and PM threshold levels in our proposed OBD
regulations at this time. EPA may consider updating threshold
requirements in a separate action which may align with a future CARB
action. Specifically, we are proposing that heavy-duty compression-
ignition engines would be subject to NOX and PM thresholds
of 0.4 g/hp-hr and 0.03 g/hp-hr, respectively, for operation on the FTP
and SET duty cycles. For spark ignition engines, we are proposing the
following thresholds to align with CARB: 0.30 g/hp-hr for monitors
detecting a malfunction before NOX emissions exceed 1.5
times the applicable standard, 0.35 g/hp-hr for monitors detecting a
malfunction before NOX emissions exceed 1.75 times the
applicable standard, and 0.60 g/hp-hr for monitors detecting a
malfunction before NOX emissions exceed 3.0 times the
applicable standard. For spark ignition engines, we are also proposing
a 0.015 g/hp-hr threshold for PM emissions to align with CARB. EPA is
seeking comment on this proposed action, or whether thresholds should
be modified as a part of this proposal.\571\
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\570\ California Air Resources Board. Heavy-Duty Omnibus
Regulation. Available online: https://ww2.arb.ca.gov/rulemaking/2020/hdomnibuslownox.
\571\ California Air Resources Board. Staff Report: Initial
Statement of Reasons-Public Hearing to Consider the Proposed Heavy-
Duty Engine and Vehicle Omnibus Regulation and Associated
Amendments. June 23, 2020. https://ww3.arb.ca.gov/regact/2020/hdomnibuslownox/isor.pdf.
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ii. CARB OBD Provisions Revised or Not Included in the Proposed Federal
Program
EPA is proposing to adopt the majority of the CARB OBD program.
However, we are proposing that some provisions may not be appropriate
for the federal regulations.\572\ As part of CARB's development of the
2019 OBD program, a number of stakeholders submitted comments to
CARB.\573\ In developing this proposal, we have reviewed the concerns
raised by stakeholders to CARB to help us determine what provisions may
not be appropriate in a federal program. In a new 40 CFR 1036.110(b),
we are proposing clarifications and changes to the 2019 CARB
regulations we are otherwise incorporating by reference, including
provisions related to:
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\572\ Note that we are making no determination in this proposal
about the appropriateness of these provisions for CARB regulation.
\573\ Kopin, Amy. Memorandum to docket EPA-HQ-OAR-2019-0055.
``Comments submitted to the California Air Resources Board during
the development of updated heavy-duty OBD requirements.'' October 1,
2021.
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1. Providing flexibilities to delay compliance up to three model
years for small manufacturers who have not previously certified an
engine in California,
2. Allowing good engineering judgment to correlate the CARB OBD
standards with EPA OBD standards,
3. Clarifying that engines must comply with OBD requirements
throughout EPA's useful life as specified in 40 CFR 1036.104, which may
differ from CARB for some model years,
4. Clarifying that the purpose and applicability statements in 13
CCR 1971.1(a) and (b) do not apply,
5. Specifying NOX and PM threshold requirements,
6. Not requiring the manufacturer self-testing and reporting
requirements in 13 CCR 1971.1(i)(2.3) and 1971.1(i)(2.4),
7. Retaining and migrating our existing deficiency policy into
proposed 40 CFR 1036.110(d), and specifying that the deficiency
provisions in 13 CCR 1971.1(k) do not apply,
8. Requiring additional freeze frame data requirements,
9. Requiring additional data stream parameters for compression- and
spark-ignition engines, and
10. Providing flexibilities to reduce redundant demonstration
testing requirements for engines certified to CARB OBD requirements.
Manufacturers indicated concern with the existing manufacturer
self-testing (``MST'') requirements in 13 CCR 1971.1(i)(2.3 and 2.4).
This provision requires manufacturers to obtain vehicles that have
reached their full useful life and remove the engine for extensive
testing to quantify emission performance and deterioration of the
system elements in a manner that allows comparison to deterioration and
performance levels achieved with the manufacturer's accelerated aging
process. In 2009, when EPA initially promulgated OBD regulations for
the heavy-duty industry, we were concerned about the difficulty and
expense of removing an in-use engine from a vehicle for engine
dynamometer testing, and we did not adopt such a requirement at that
time.\574\ EPA continues to be concerned that the cost of this testing
may be significant and is not warranted for the federal program.
Further, we believe that the information CARB gains from this program
can be shared with EPA and would help inform us of the ongoing progress
manufacturers are making with OBD compliance. Therefore, while we are
proposing to exclude this CARB OBD provision from the EPA OBD
regulations at this time, we are proposing that manufacturers submit
the results of any MST testing performed for CARB to EPA.
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\574\ 74 FR 8347, February 24, 2009.
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EPA requests comments and information on whether there are
opportunities for further reducing OBD compliance and certification
costs of the federal program through increasing the use of modeling or
other calculation-based methods as a part of the certification process
which could potentially replace certain testing requirements. Examples
could include test-out provisions or testing required for infrequent
adjustment factors. CARB's OBD program includes provisions that may
allow for certain components to meet specific test-out criteria which
would exempt them from monitoring requirements. For example, 13 CCR
1971.1(e)(3.2.6)(B) describes how EGR catalysts would be exempt from
monitoring if manufacturers can show that both of the following
criteria are satisfied: (1) No malfunction of the EGR catalyst can
cause emissions to increase by 15 percent or more of the applicable
NMHC, NOX, CO, or PM standard as measured from an applicable
emission test cycle; and (2) no malfunction of the EGR catalyst can
cause emissions to exceed the applicable NMHC, NOX, CO, or
PM standard as measured from an applicable emission test cycle. EPA is
seeking comment on whether manufacturers could use modeling or other
calculation-based methods to determine if such test-out criteria are
met.
Another example where the use of modeling or other calculation-
based methods could reduce testing requirements is for the calculation
of infrequent regeneration adjustment factors for engines equipped with
emission controls that experience infrequent regeneration events. These
adjustment factors are used to account for emissions from regeneration
events when determining compliance with EPA standards. Manufacturers
must conduct testing to develop these adjustment factors using the same
deteriorated component(s) used to determine if the test-out criteria
are being met. EPA is seeking comment on whether it is possible and
appropriate to consider modeling- or calculation-based methods to
replace certain hardware-based test methods in these or other
[[Page 17528]]
areas of certification to reduce costs without reducing the
functionality of the existing OBD requirements.
EPA is seeking comment on how these or other provisions in the
existing or any potential upcoming CARB OBD regulation could be
modified to better suit the federal OBD program.\575\ It is important
to emphasize that by not incorporating certain existing CARB OBD
requirements (e.g., the in-use engine test program) into our
regulations, we are not waiving our authority to require such testing
on a case-by-case basis. CAA section 208 gives EPA broad authority to
require manufacturers to perform testing not specified in the
regulations in such circumstances. Thus, should we determine in the
future that such testing is needed, we would retain the authority to
require it pursuant to CAA section 208.
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\575\ CARB intends to propose changes to their HD OBD program,
as mentioned in the CARB Workshop for 2020 OBD Regulations Update,
February 27, 2020. Available here: https://ww3.arb.ca.gov/msprog/obdprog/obd_feb2020wspresentation.pdf.
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EPA is proposing to retain our existing deficiency provisions in 40
CFR 86.010-18(n) and not harmonize with CARB's deficiency provisions in
13 CCR 1971.1(k).\576\ In the 2009 OBD rule, EPA stated that having a
deficiency provision is important ``because it facilitates OBD
implementation by allowing for certification of an engine despite
having a relatively minor shortfall,'' and that while the CARB OBD
regulations have a provision to charge fees associated with OBD
deficiencies, EPA has ``never had and will continue not to have any
such fee provisions.'' EPA is requesting comment on retaining our
existing deficiency requirements in its entirety or if any changes
should be made. EPA also seeks comment on how and for what reasons OEMs
have utilized CARB's deficiency policy, how this may impact compliance
with the new EPA and CARB requirements and how this may be impacted by
any future changes in OBD emission thresholds.\577\
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\576\ We are proposing to migrate the existing deficiency
provisions of 40 CFR 86.010-18(n) into 40 CFR 1036.110(d).
\577\ California Code of Regulations, Title 13, section
1971.1(k)
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CARB's 2019 OBD update to 13 CCR 1971.1 also includes significant
changes applicable to hybrid vehicles. We are aware that current OBD
requirements necessitate close cooperation between engine and hybrid
powertrain system manufacturers for certification, which can present a
significant challenge for introducing heavy-duty hybrids into the
marketplace. To learn more about this potential challenge, EPA
requested input in the ANPR. We learned from commenters that no
manufacturers have pursued a certification flexibility that CARB put in
place in 2016 through the Innovative Technology Rule (ITR). The ITR
provided short-term certification flexibilities, such as allowing
hybrid manufacturers to use Engine Manufacturers Diagnostics (EMD),
rather than heavy-duty OBD for two to four consecutive model years
depending on the all-electric range of the
vehicle.578 579 580 We also heard from at least one hybrid
manufacturer suggesting that onboard NOX sensors could be
used in lieu of OBD for heavy-duty hybrids. The potential use of
onboard sensors to meet some OBD requirements for any heavy-duty
vehicle, including hybrids, is discussed in Section IV.C.2.ii below. We
continue to be interested in understanding from commenters and request
comment on whether and how OBD may present a barrier to the adoption of
heavy-duty hybrid systems, and any potential opportunities for EPA to
address such barriers. We have prepared a memorandum that further
explores these regulatory issues, with a discussion of a range of
possible options that we are considering for hybrid systems in heavy-
duty specialty vehicles, but which could apply more broadly to all
heavy-duty hybrid systems.\581\
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\578\ Heavy-duty EMD requires diagnostic monitoring of the
performance and durability of the fuel system, exhaust gas
recirculation system (if so equipped), particulate trap, and other
emission-related electronic components.
\579\ California Code of Regulations, Title 13, section 2208.1
\580\ See the comments of the California Air Resources Board,
Docket ID EPA-HQ-OAR-2019-0055-0471.
\581\ Stout, Alan. Memorandum to Docket EPA-HQ-OAR-2019-0055.
``Draft Amendments Related to Alternate Engine Standards for
Specialty Vehicles''. January 31, 2022.
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Finally, EPA is seeking comment on whether improvements could be
made to OBD to monitor inducement conditions. For example, while
individual components responsible for inducements currently are
monitored (e.g., DEF level sensors), there is no requirement that
inducements themselves be monitored to ensure a false inducement did
not occur or that such events are tracked for remediation. EPA seeks
comment on whether OBD systems should monitor the inducement process
and detect system malfunctions prior to a failure (e.g., for
deterioration of the DEF delivery system) to improve emission system
performance by providing opportunities for repairs to be made prior to
complete failures and by preventing inducements that either should not
have occurred or could have been avoided.
iii. Additional OBD Provisions in the Proposed Federal Program
EPA received comments on the ANPR from a wide variety of
stakeholders describing difficulties diagnosing problems with and
maintaining proper functionality of advanced emission technologies and
the important role accessible and robust diagnostics play in this
process. The California Air Pollution Control Officers Association and
NACAA commented on the need for EPA to develop and maintain a robust
OBD program with diagnostic specificity that would ensure OBD continues
to accurately detect system failures for lower emission standards and
inform the person performing the repair of what the problem is and the
cause, so it can be promptly, proficiently and cost-effectively
repaired, as well as to facilitate the development of comprehensive
enforcement programs.582 583 The Pennsylvania Department of
Environmental Protection commented that EPA should evaluate how
advances in OBD technology could be applied to enhance operations,
monitoring and maintenance capabilities of heavy-duty diesel
aftertreatment systems and how current and future technologies may use
OBD technologies to inform operators and repair technicians as to the
in-use efficacy of those systems across multiple duty cycles.\584\ ATA
commented that ease of diagnostics for emission component failures is a
significant concern for their members.\585\ NASTC members expressed
significant frustration with the inability to use existing diagnostics
to understand problems with emission components.\586\
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\582\ See the comments of the California Air Pollution Control
Officers Association, Docket ID EPA-HQ-OAR-2019-0555-0275.
\583\ See the comments of the National Association of Clean Air
Agencies, Docket ID EPA-HQ-OAR-2019-0055-0283.
\584\ See the comments of The Pennsylvania Department of
Environmental Protection, Docket ID EPA-HQ-OAR-2019-0055-0455.
\585\ See the comments of the American Trucking Association,
Docket ID EPA-HQ-OAR-2019-0055-0357.
\586\ See the comments of the National Association of Small
Trucking Companies, Docket ID EPA-HQ-OAR-2019-0055-0456.
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As a part of our effort to update our OBD program and respond to
these concerns, EPA is proposing to include additional requirements as
well as modify certain CARB OBD requirements to better address newer
diagnostic methods and technologies and to ensure that OBD can be used
to properly diagnose and maintain emission control
[[Page 17529]]
systems to avoid increased real-world emissions. EPA intends to
continue to accept CARB OBD approval where a manufacturer can
demonstrate that the CARB program meets the intent of EPA OBD
requirements (see section IV.C.2.i.b. for further discussion), and
manufacturers would submit documentation as specified in proposed 40
CFR 1036.110(c)(5) to show that they meet the additional requirements
proposed here.
In this section we describe the following proposed additional EPA
certification requirements in 40 CFR 1036.110 for OBD systems:
1. Health monitors for the SCR, DPF, and EGR systems
2. Display health monitor and inducement-related information in the
cab
3. Diagnostic testing to measure the effectiveness of DEF dosing
must be made available for use with either a generic scan tool or an
equivalent alternative method
Enhanced OBD systems that provide more information and value to the
operator can play an important role in ensuring expected in-use
emission reductions are achieved long-term. For example, in comments to
the ANPR, CARB stated that their test programs have identified numerous
heavy-duty vehicles with mileages within their applicable regulatory
useful life periods, but beyond their warranty periods, that had
NOX emission levels significantly above the applicable
certification standards.\587\ CARB also stated that some stakeholders
such as fleet owners, retrofit installers, and equipment operators have
communicated to CARB that they are experiencing significant vehicle
downtime due to parts failures.
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\587\ See the comments of the California Air Resources Board,
Docket ID EPA-HQ-OAR-2019-0055-0471.
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Increasing the transparency and usefulness of OBD systems can help
to improve maintenance and repair experiences and also serve as a
mechanism to reduce owner frustration (which otherwise could provide
motivation to tamper). EPA is specifically proposing to improve the
robustness and usefulness of OBD systems by including emission system
health monitors, increasing the number of publicly available data
parameters, increasing the freeze frame data, and enabling certain
self-testing capabilities for owners. These changes will benefit the
environment by helping to reduce malfunctioning emission systems in-use
through access to additional data that may be useful for service
technicians, state and local inspection and maintenance operations, and
owners. These capabilities are also important to enable owners to avoid
potential inducement conditions that can result from certain component
failures.
a. Emissions Systems Health Monitor
The purpose of OBD is to reduce motor vehicle and motor vehicle
engine emissions by monitoring the systems in-use, detecting
malfunctions, informing the operator, and assisting with diagnosis of
emission system problems. One concept EPA is proposing to incorporate
into our updated OBD regulations is the development of ``health
monitors'' for specific emission control technologies on CI engines to
provide vehicle owners information on the overall health of important
emissions systems at a given point in time. While OBD systems are
highly proficient in monitoring emission systems and components, the
historic purpose of OBD has been to monitor systems but only notify
operators generically (e.g., through the Malfunction Indicator Light or
``MIL'') once there is a failure or malfunction, rather than to use
monitored data to proactively provide the operator with information on
the functionality and status of such systems. However, existing OBD
monitors and data parameters could also be used in a different way to
generate aftertreatment health monitors. This could be accomplished by
evaluating data indicating how much a system has been used or how close
a system is to exceeding an OBD threshold. While most large fleets have
already begun to use similar measures by using big data and telematics
to implement predictive maintenance, this concept is different in that
it would be focused on using a particular vehicle's data to evaluate
system status as opposed to using data from thousands of trucks to
predict system status.\588\ Predictive maintenance relies on analytics
that examine existing data to identify potential risks of failure on
particular trucks or components prior to the failures occurring in the
field.\589\ Predictive maintenance can enable operators to replace
components later than when utilizing a traditional preventative
maintenance approach and can essentially increase the service life of
certain emission system components, prevent breakdowns, and reduce
total operating costs. Predictive maintenance could also result in
components being changed more frequently to avoid or reduce breakdowns
and downtime, thereby also reducing total operating costs. An emissions
system health monitor, while not as comprehensive of a tool as
predictive maintenance, could provide similar types of benefits
resulting in more uptime for emission control systems. Health monitors
could also provide critical insight on the status of a vehicle's
emissions systems for buyers considering purchasing used trucks. EPA is
proposing that the health monitors' status would need to be made
available on the dash or other display for access to the data without
the use of a scan tool. The purpose of the health monitor is not to
guarantee the performance of an emissions system in the future, but
instead to provide status information on the functioning of the
relevant system at the moment in time. In addition, such a monitor
could be used to warn users of potential upstream failures that can
cause damage to aftertreatment components resulting in expensive
repairs. EPA worked with Environment and Climate Change Canada
(``ECCC'') to develop this concept. Using an emissions system health
monitor to improve and make more efficient heavy-duty engine and
vehicle maintenance practices could provide environmental benefits by
helping to sustain system performance long-term.
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\588\ Park, Jim. September 7, 2018. ``How Data Is Changing
Predictive Maintenance.'' Available here: https://www.truckinginfo.com/312738/how-data-is-changing-predictive-maintenance.
\589\ Lockridge, Deborah. May 31, 2019. ``How One Fleet is
Closing in on Predictive Maintenance.'' Available here: https://www.truckinginfo.com/332946/how-one-truck-fleet-is-closing-in-on-true-predictive-maintenance.
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In discussions with ECCC about how to develop a health monitor
concept, they suggested that a single value representing the
performance of the vehicle's emission system as a whole would be less
effective than two or three individual ``health monitors'', and EPA
agrees. EPA is proposing, and seeking comment on the benefits of,
specific methods for CI engines to inform a vehicle operator of the
general health of the DPF, SCR, and EGR systems. There are two main
approaches EPA could use to achieve this goal: (1) A broad requirement
that leaves the identification and implementation of the specific
methodologies up to each manufacturer, or (2) a specific requirement
that prescribes the methodologies to be used by all manufacturers. EPA
is proposing the first alternative, and seeks comment on the second
alternative, or any other alternative that commenters believe would be
more beneficial or less costly and that would still provide benefits to
the owner and resulting environmental benefits from better performing
[[Page 17530]]
emissions controls systems. Under any approach, we are interested in
emissions system health monitors that better enable owners to
understand emission system functionality, help avoid potential
breakdowns, and reduce incentives to tamper with emission control
systems as a result of experiencing unplanned and catastrophic emission
system failures. A prescriptive approach may be more useful in that it
would provide consistency between manufacturers which could result in
more useful and stable data for users, however, a broad requirement
that allows manufacturers to better capitalize on their existing OBD
system design may also achieve the goals of this health monitor
proposal. This proposal focuses on leveraging existing OBD requirements
in new ways to develop health monitors for DPF, SCR, and EGR systems to
avoid costs that could be associated with an entirely new monitoring
requirement. EPA seeks comment on whether additional monitors could be
developed utilizing existing OBD requirements which can further help
prevent downtime, such as additional upstream health indicators (e.g.,
preventing excessive internal oil leaks) to proactively prevent damage
to expensive aftertreatment components.
(1) Proposed DPF Health Monitor
For the DPF system, EPA has identified essential information that
users should have access to for ensuring that proper maintenance and
use can occur. Having continuous access to DPF health information can
provide important insight on DPF system status. EPA is proposing that
users have access to the following information available for display in
the cab, which together would form the DPF health monitor: (1) A value
that indicates general system wear, for example a counter for the total
number of passive and active regeneration (``regen'') events that have
taken place on the existing DPF, (2) a value that indicates the average
active and passive regen frequency and a method for operators to track
changes in these values, (3) a value estimating (in miles or hours)
when the DPF needs to be cleaned to remove accumulated ash, and (4)
notification when active regens have been disabled by the system (even
temporarily) if accompanied by a derate, as well as the reason it was
disabled. While not specifically a part of the DPF health monitor, EPA
is proposing additional DPF maintenance information be made available
to users to improve serviceability experiences, see section IV.B.3.ii.
for more discussion on these proposed requirements.
Providing users with a general indicator of system wear can help
users make informed maintenance decisions. EPA would expect that a
manufacturer would allow this monitor to be reset if a DPF is replaced.
Manufacturers could in part utilize work that may be done to meet CARB
OBD requirements to implement this proposal. For example, the 2019 CARB
OBD program that we are proposing to harmonize with includes a
provision for MY 2024 that requires a lifetime counter of DPF regens
(see 13 CCR 1971.1(h)(5.8.2)). EPA is seeking comment on the use of
CARB's required lifetime counter to meet this proposed requirement, or
what alternative information manufacturers could use to meet this
requirement and whether this information should be standardized.
Providing users with an indication of the total average regen
frequency (active and passive) and with a method that could be used to
detect recent changes in system function can allow users to familiarize
themselves with proper system operation. For example, this could be
achieved by displaying the average regen frequency per a fixed number
of miles or hours and providing a resettable counter to show the most
recent average regen frequency. Such a feature would enable owners to
monitor the number of regens occurring over a particular route to
detect changes (e.g., a significant increase in the number of
regeneration events) which could inform them of the need to address
failures upstream of the DPF, clean the DPF, or service the DPF system.
In particular, EPA seeks to alert operators to potential conditions
that could indicate an upstream problem (e.g., an oil leak) that can
damage sensitive aftertreatment components prior to a catastrophic
failure or result in the need for costly repairs to aftertreatment
systems. Manufacturers may be able to utilize existing work already
being done to meet the frequent regeneration requirements in 13 CCR
1971.1(e)(8.2.2) to inform owners when regen frequency exceeds a
certain level that may indicate an upstream issue. As discussed
earlier, EPA is proposing that the health monitors' status would need
to be made available on the dash or other display for access to the
data without the use of a scan tool. EPA would expect that operators
would be able to access this information on demand, and that
manufacturers would not have the health monitor tied to the MIL to
avoid any confusion. EPA is seeking comment on whether this component
of the DPF health monitor is important enough to require that it be
communicated when the frequency of regens reaches a particular level
that may indicate the need for inspection and possibly repair, what
this level would be, and what such a warning system should look like.
Having access to information that indicates an estimate of when the
DPF needs to be cleaned would allow operators to plan ahead for
critical maintenance and reduce downtime. We are not proposing a
specific method manufacturers would use to generate the estimated time
to perform such a cleaning, rather we would leave it to manufacturers
to determine the best method of implementation.
Finally, providing operators with notification of when active
regens have been disabled by the system (even temporarily) as well as
the reason it was disabled would provide benefits to operators and
repair technicians. Manufacturers generally implement severe derates
when DPF system faults occur that prevent active regens from occurring.
Providing owners with information on the cause of a DPF-related derate
would reduce frustration and may reduce downtime by allowing repairs to
be made more quickly, increasing in-use emission system performance.
EPA is seeking comment on how manufacturers could lessen the
effects of duty cycle related regens frequency variability in the
health monitor (e.g., vehicles that operate more at lower speeds would
likely experience more active regens than those that operate at higher
steady-state speeds), through normalizing the reported data or focusing
on specific regions of operation where regens occur with more
regularity. For example, this DPF health monitor parameter could
include only passive regens that occur during certain vehicle
operation, such as operation that occurs in OBD REAL Bin 14. EPA is
seeking comment on whether the DPF health monitor should provide this
information on demand, and if it should also notify users of potential
concerns.
(2) Proposed SCR Health Monitor
For the SCR system, EPA has identified essential information that
users should have access to for ensuring that proper preventive
maintenance occurs. EPA is proposing that the SCR health monitors'
status would need to be made available on the dash or other display for
access to the data without the use of a scan tool. Having access to SCR
health information on demand can provide important insight on SCR
system status and help operators prevent inducements from occurring.
EPA is proposing that users have access to the following information
for the SCR
[[Page 17531]]
health monitor: (1) Indicator of average DEF consumption and a method
for operators to track changes in this value, (2) warnings before
blockages in the DEF line or dosing valve actually occur and an
inducement would be triggered, and (3) information on when DEF dosing
has been disabled by the system (even temporarily) if accompanied by a
derate as well as the reason it was disabled. EPA is not proposing
specific methods manufacturers would use to meet these requirements and
would be leaving it up to manufacturers to develop the most appropriate
method based on their product designs. We are taking comment on this
approach, or if instead we should specify the way the SCR health
monitor should be implemented, which would ensure consistency across
the fleet.
Providing users with an indication of average DEF consumption and
with a method that could be used to detect recent changes in that value
can allow users to familiarize themselves with proper system operation.
This could be achieved for example by manufacturers providing the
lifetime average DEF used per gallon of fuel and a recent or resettable
counter to show the most recent average DEF consumption value. Such a
feature would enable owners to develop a high-level understanding of
proper SCR function and operation, can alert the operator to changes
that may indicate a problem before there is a failure resulting in a
breakdown and corresponding downtime, and enable owners to monitor the
data over a particular route (or after a particular repair) to detect
system changes (or evaluate the effectiveness of a recent repair).
EPA is seeking comment on how manufacturers could lessen the
effects of duty cycle related DEF consumption variability in the health
monitor, through normalizing the reported data or focusing on specific
regions of operation where DEF consumption should be more stable. For
example, this SCR health monitor parameter could include provide
average DEF consumption that occurs during certain vehicle operations,
such as operation that occurs in OBD REAL Bin 14.
The SCR health monitor proposal also includes a requirement for
manufacturers to provide information to the operator regarding
potential plugging of the DEF line or dosing valve prior to a blockage
actually occurring. Manufacturers have likely developed strategies to
monitor such blockages in response to EPA's existing inducement
guidance.590 591 DEF can crystallize over time and build up
in SCR components such as the injector, which in some cases could also
result in a false inducement being triggered for conditions that appear
to be caused by tampering, which this health monitor can help
prevent.\592\ Further, it is critical to ensuring that DEF restrictions
are promptly addressed to maintain proper SCR system function. Finally,
EPA is proposing that the health monitor provide information on when
DEF dosing has been disabled by the system (even temporarily) as well
as the reason it was disabled if accompanied by a derate. Having access
to this information is critical to ensuring operators can perform
maintenance timely, and potentially prior to a vehicle going into
inducement. EPA is seeking comment on whether the SCR health monitor
should provide this information on demand, and if it should also notify
users of potential concerns.
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\590\ See CISD-09-04 REVISED.
\591\ See Section IV.D.4. for further discussion on proposed
inducement-related requirements for blocked DEF lines.
\592\ For example, see NHTSA Service Bulletin available here:
https://static.nhtsa.gov/odi/tsbs/2019/MC-10153679-9999.pdf.
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Finally, EPA is seeking comment on alternative methods to develop a
health monitor for SCR systems, for example including one that would
use DEF dosing trim values (i.e., DEF dosing rates at particular
operating points such as within NTE operating zones or REAL bins) and
compare the dosing rate that is occurring in real-time to what the
dosing rate was when the vehicle was new. The idea is that as
components wear and SCR performance deteriorates, the system may
compensate by increasing the DEF dosing rate at a particular operating
point; using the information contained in the engine controller
software could help alert operators to such changes and allow them to
perform repairs or maintenance prior to the vehicle experiencing a
catastrophic failure. This method, especially if combined with ammonia
slip information, could offer a better indication of system
performance.
(3) Proposed EGR Health Monitor
For the EGR system, EPA has identified essential information that
users should have access to for ensuing proper maintenance and use can
occur. In particular, we expect access to information indicating EGR
valve coking or EGR cooler failure, which are the two main failure
conditions, may avoid devastating impacts on downstream aftertreatment
components.593 594 We are proposing to require manufacturers
to provide an indication of EGR valve health. For example, they could
use existing OBD signals to provide an indication of the health of an
EGR valve by looking at the difference between commanded and actual EGR
valve position to indicate valve coking. The intent of this health
monitor is to enable operators to understand when the EGR valve is
becoming plugged and allow them to perform preventative maintenance
prior to a catastrophic failure.
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\593\ Anderson, Jeremy. 2017 presentation at American Public
Transportation Association 2017 Annual Meeting & EXPO. Titled ``DPF
Maintenance: Avoid the Five Most Common Mistakes.'' Available here:
https://www.apta.com/wp-content/uploads/Resources/mc/annual/previous/2017annual/LZpresentations/Learning%20Zone%20Presentations/Anderson,%20Jeremy.pdf.
\594\ Stanton, Bob. April 4, 2017. ``Aftertreatment System: A
New System Not to be Overlooked.'' Available here: https://www.worktruckonline.com/157340/aftertreatment-system-a-new-system-not-to-be-overlooked.
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In addition, EPA is proposing a health monitor for the EGR cooler.
Manufacturers could in part utilize work already being done to meet
existing CARB requirements in 13 CCR 1971.1(e) for EGR cooler
performance monitoring to satisfy this requirement. These requirements
specify that manufacturers design their system to monitor the cooler
system for insufficient cooling malfunctions, including the individual
electronic components (e.g., actuators, valves, sensors). The OBD
system must detect a malfunction of the EGR cooler system prior to a
reduction from the manufacturer's specified cooling performance that
would cause an engine's NMHC, CO, or NOX emissions to exceed
2.0 times any of the applicable standards or the engine's PM emissions
to exceed the applicable standard plus 0.02 g/hp-hr. EPA is seeking
comment on these or other strategies that can help inform operators of
the functionality of the EGR system to help prevent breakdowns due to
EGR system failures, including whether or how to monitor for EGR cooler
leaks or plugging, such as through the use of pressure or temperature
sensors, and whether today's engines are equipped with sensors in the
EGR system that could be used for this purpose. We are also seeking
comment on whether fault codes related to incidents of engine derate
due to EGR-related failures should be displayed in the cab as a part of
this health monitor, similar to what is being proposed for SCR and DPF-
related derate issues.
[[Page 17532]]
b. Expanded List of Public OBD Parameters
In another area for improvement in the OBD program, EPA proposes to
harmonize with the revised list of data parameters CARB has developed
for MY 2024 through our incorporation by reference of CARB's revised
OBD regulations and to further expand the list of OBD parameters that
manufacturers are required to make publicly available. 13 CCR
1971.1(4.2) data stream requirements state that the listed signals be
made available on demand through the ``standardized data link
connector'' (OBD port) in accordance with J1979/J1939 specifications.
The requirements also specify that the actual signal value must be
used, the default or limp home value cannot be used. Until MY 2024,
CARB regulations require a list of 91 signals that must be made
publicly available, of which approximately ten are related to
aftertreatment and primarily include measures of the pressure and
temperature of the DPF. CARB updated these requirements in 2019 such
that additional aftertreatment-related signals will be added in MY 2022
and MY 2024. EPA is proposing to adopt CARB's parameter list through
our incorporation by reference of their updated 2019 OBD regulations,
to add signals to the list, and to specifically require the addition of
all parameters related to fault conditions that trigger vehicle
inducement to be made readily available using generic scan tools if the
engine is so equipped (see Section IV.D for more discussion on
inducements). EPA would expect that each of these additional
requirements would need to be addressed even where manufacturers relied
in part on a CARB OBD approval to meet the intent of our proposed OBD
regulations. The purpose of including additional parameters is to make
it easier to identify malfunctions of critical aftertreatment related
components, especially where failure of such components would trigger
an inducement. In addition, the proposed additional information can
make the repairs themselves easier by allowing for immediate access to
fault codes, which could alleviate the long wait times associated with
specialized emission repair facilities or where facilities are not
available when an inducement occurs (such as on the weekend or in a
remote location). In response to the ANPR, EPA received comments
supportive of such changes, for example from the National Tribal Air
Association (``NTAA'') who noted that service information and tools
should be made easily available and affordable for individual owners to
diagnose and fix their own vehicles, which can be especially important
for small businesses, Tribes, and those in rural areas with less ready
access to original equipment manufacturer dealer networks.\595\
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\595\ See comments of the National Tribal Air Association,
Docket ID EPA-HQ-OAR-2019-0555-0282.
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We are proposing a general requirement to make such parameters
available if they are used as the basis for an inducement response that
interferes with the operation of the engine or vehicle. For example, if
the failure of an open-circuit check for a DEF quality sensor leads to
an engine inducement, the owner/operator would be able to identify this
fault condition using a generic scan tool. This proposal should be
enabled in part by a change to the comprehensive component monitoring
requirements in CARB's 2019 OBD regulations. CARB now specifies that
for MY 2024 and later, comprehensive component monitoring must include
any electronic powertrain component/system that either provides input
to (directly or indirectly) or receives commands from an on-board
computer or smart device, which is also used as an input to an
inducement strategy or other engine derate (see 13 CCR
1971.1(g)(3.1.1)). We are also proposing some new parameters for HD SI
engines, as mentioned in Section III.D.2. We are proposing that
manufacturers make additional parameters available for all engines so
equipped, including:
For Compression Ignition engines:
[cir] Inlet DOC and Outlet DOC pressure and temperature
[cir] DPF Filter Soot Load (for all installed DPFs)
[cir] DPF Filter Ash Load (for all installed DPFs)
[cir] Engine Exhaust Gas Recirculation Differential Pressure
[cir] DEF quality
[cir] Parking Brake, Neutral Switch, Brake Switch, and Clutch
Switch Status
[cir] Aftertreatment Dosing Quantity Commanded and Actual
[cir] Wastegate Control Solenoid Output
[cir] Wastegate Position Commanded
[cir] DEF Tank Temperature
[cir] Injection Control Pressure Commanded and Actual
[cir] DEF System Pressure
[cir] DEF Pump Commanded Percentage
[cir] DEF Coolant Control Valve Control Position Commanded and
Actual
[cir] DEF Line Heater Control Outputs
For Spark Ignition Engines:
[cir] A/F Enrichment Enable flags: Throttle based, Load based,
Catalyst protection based
[cir] Percent of time not in stoichiometric operation (including
per trip, and since new)
[cir] Catalyst or component temperature parameters (measured and
modeled, if applicable) specifically used for thermal protection
control strategies as proposed in Section III.D.2.
EPA is seeking comment on whether any additional signals should be
included in this list to help ensure in-use emission benefits occur as
expected, and whether any other signals should be included such as any
signals related to maintenance derates (outside of inducements).
Although CARB currently requires a list of signals that must be made
public, EPA encountered difficulty accessing many of these signals in
recent testing on in-use trucks. EPA, working closely with Environment
and Climate Change Canada, used a number of generic scan tools on a
variety of vehicle makes and models and were unable to see all of the
publicly required data. While this could indicate a problem with a
specific generic scan tool design, none of the scan tools from a range
of price points was able to display the complete set of signals; some
tools read less than a third of the required signals. Some parameters
read ``No Response'' or ``Not Available'' or were missing a signal in
its entirety. This situation can cause frustration for owners who own
generic scan tools and are unable to access any required data when
trying to repair vehicles. EPA requests comment on operator experiences
with obtaining data using generic scan tools from trucks in-use.
c. Expanding Freeze Frame Data Parameters
One of the more useful features in the CARB OBD program for
diagnosing and repairing emissions components is the requirement for
``freeze frame'' data to be stored by the system. To comply with this
requirement, manufacturers must capture and store certain data
parameters (e.g., vehicle operating conditions such as the
NOX sensor output reading) within 10 seconds of the system
detecting a malfunction. The purpose of storing this data is in part to
record the likely area of malfunction. CARB has identified a list of
approximately 63 parameters that must be captured in the freeze frame
data for gasoline engines and 69 parameters for diesel engines.
Currently, the freeze frame data does not include additional signals
for aftertreatment systems. While existing CARB freeze frame data
requirements include some DPF-related parameters (e.g., inlet and
outlet pressure and temperature), there is essentially no SCR
information, which
[[Page 17533]]
EPA believes is essential for proper maintenance. We are therefore
proposing that EPA's updated OBD requirements include the additional
parameters proposed in section IV.C(1)(ii)(b) of this preamble and
those included in the following section of CARB's regulations sections
13 CCR 1971.1(h)(4.2.1)(D), 1971.1(h)(4.2.2)(H), 1971.1(h)(4.2.3)(F),
1971.1(h)(4.2.3)(G), 1971.1(h)(4.2.2)(I). We welcome comment on this
proposal, including whether additional data parameters should be
included in the freeze frame data to enable those diagnosing and
repairing vehicles to more effectively identify the source of the
malfunction and increase the usefulness of freeze frame data,
especially for conditions that result in inducement.
d. System Commanded Tests To Facilitate Inducement-Related Diagnoses
and Repairs
Today's vehicle control systems have built-in tests that can be
used to command components to perform a particular function in order to
confirm that they are working properly.\596\ An equally important
element of an effective OBD program is ensuring owners have the ability
to run certain engine or vehicle tests and view the results, especially
where they can be used by owners in diagnosing and repairing problems
that may result in inducement. If, for example, the problem was caused
by a faulty DEF pump, this type of repair likely does not require
specialized training to complete but is difficult to detect without
access to such a test. More immediate diagnosis and repair of faulty
components such as this would result in reduced costs for owners and
increased long-term environmental benefits through improved emission
control function.
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\596\ Morgan, Jason. January 21, 2019. ``What the right data can
tell you about aftertreatment issues.'' Available here: https://www.fleetequipmentmag.com/heavy-duty-truck-aftertreatment-service-issues-data/.
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Today, vehicle software scan tools can be designed to command a DEF
pump to operate, which allows a person diagnosing a DEF injection issue
to measure how much DEF is pumped during a certain time interval and
compare this amount to the specifications to determine whether or not
the pump and injector are functioning properly. Performing the test
would allow diagnosis of the vehicle and a quick determination of
whether the DEF pump is working, the DEF injector is not faulty, there
are no wiring-related issues, and DEF is being sprayed properly (both
in terms of amount and spray pattern). Due to the importance of the DEF
pump in maintaining full functionality of a vehicle (i.e., avoiding
inducement), EPA is proposing that the DEF dosing test be made
available for use with either a generic scan tool (be made available on
demand through the OBD port in accordance with J1979/J1939
specifications) or an alternative method (e.g., an option commanded
through a vehicle system menu).
Another important test that is used today is an SCR performance
test that some OEMs offer through their proprietary scan tools. This
type of test causes the diagnostic system to run the engine through a
specific operating cycle to check certain SCR parameters, providing a
pass/fail result and indicating what potential problems may exist. In
particular, this test allows for a repeatable method to be used to
compare a known set of engine operating parameters and SCR performance
specifications to verify that SCR performance is as-expected and to
narrow the scope of any existing problems that need to be fixed. There
are currently non-OEM scan tools that also can conduct the same test,
but the engine's diagnostic system may not allow the generic scan tool
to access the pass/fail results. The results of this test could be
especially helpful for users or technicians, may help avoid unexpected
breakdowns, and may improve in-use emissions. Running an SCR
performance test can enable the owner or technician to monitor system
parameters during the test (e.g., by watching SCR inlet and outlet
temperatures during a particular operating cycle) to evaluate if
certain components are functioning properly during the test and may
reduce the need for regens to be run instead, which can reduce wear on
the DPF system. We are requesting comment on whether EPA should make
SCR performance tests available via generic scan tool or other on-
vehicle method. EPA is also requesting comment on the need to make
other self-tests accessible with generic scan tools to improve in-use
emission systems maintenance and performance, for example being able to
command that the evaporative system on SI engines be sealed to allow
for leak testing or including the ability to perform manual regens for
DPF systems.
2. Other OBD Provisions
In addition to our proposal to update our OBD regulations by
incorporating much of the CARB OBD program by reference, we are also
requesting comment on other improvements to our OBD program. The
improvements would be intended to make the program more effective at
improving maintenance of in-use engines and vehicles, as well as
reducing the compliance burdens for manufacturers. We welcome comments
suggesting other ways to improve our OBD program.
i. OBD Provisions From the Recent HD Technical Amendment Rule
EPA recently revised our OBD regulations to harmonize with certain
CARB requirements in our HD Technical Amendments (HDTA) rulemaking (86
FR 34340, June 29, 2021). This rule finalized four updated OBD
provisions including: (1) Revising the misfire threshold, (2) adopting
updated misfire flexibilities, (3) revising our in-use minimum ratios,
and (4) allowing the use of CARB OBD reporting templates for EPA OBD
requirements. EPA did not take final action at that time on two
proposed revisions related to OBD demonstration testing and carry-over
of OBD certification. The following sections summarize the revisions
previously proposed and the concerns expressed in
comments.597 598
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\597\ See 85 FR 28152, May 12, 2020.
\598\ EPA, ``Improvements for Heavy-Duty Engine and Vehicle Test
Procedures, and other Technical Amendments Response to Comments,''
December 2020, Docket EPA-HQ-OAR-2019-0307, Publication Number: EPA-
420-R-20-026 (see discussion starting on page 80).
---------------------------------------------------------------------------
a. Demonstration Testing Requirements
One of the provisions EPA did not take final action on in the HDTA
rulemaking was related to determining the number of engines required to
undergo demonstration testing. The existing requirements of 40 CFR
86.010-18(l) and 13 CCR 1971.1(l) specify the number of test engines
for which a manufacturer must submit monitoring system demonstration
emissions data. Specifically, a manufacturer certifying one to five
engine families in a given model year must provide emissions test data
for a single test engine from one engine rating, a manufacturer
certifying six to ten engine families in a given model year must
provide emissions test data for a single test engine from two different
engine ratings, and a manufacturer certifying eleven or more engine
families in a given model year must provide emissions test data for a
single test engine from three different engine ratings.
The HDTA proposed rulemaking (85 FR 28152, May 12, 2020) proposed
to allow CARB certified configurations to not count as separate engine
families for the purposes of determining OEM demonstration testing
requirements for
[[Page 17534]]
EPA OBD approval. EPA received adverse comment on this proposal stating
that it was inconsistent for EPA to not include CARB-only families when
determining demonstration testing requirements for 49-state EPA
families, but to accept demonstration test data from CARB-only families
to meet 49-state EPA certification. There were additional concerns that
the proposal did not include the criteria that EPA would use to approve
or deny the request to not count certain families, and that this
proposal applied to ``special families'' which were not defined by EPA.
In the HDTA final rulemaking, EPA explained that this provision
required additional consideration and did not take final action on it
at that time.
We stated in the HDTA final rulemaking that we intended to review
this issue as a part of the HD 2027 proposal. EPA recently issued
guidance for certain cases, where an OBD system designed to comply with
California OBD requirements is being used in both a CARB proposed
family and a proposed EPA-only family and the two families are also
identical in all aspects material to expected emission characteristics.
EPA anticipates that a manufacturer would be able to demonstrate to EPA
that the intent of 40 CFR 86.010-18(l) is met for the EPA-only family
by providing proof that CARB has determined the monitoring system
demonstration requirements for the corresponding CARB proposed family
have been met.\599\ We are proposing to codify this as a provision in
40 CFR 1036.110(b)(11). We are requesting comment on this provision,
including whether additional restrictions should be included to ensure
engine families are appropriately counted. EPA is also seeking comment
on allowing a similar provision for cases where equivalent engine
families differ only in terms of inducement strategies (see section
IV.D.6 for further discussion). Finally, EPA is seeking comment on
whether we should include revisions beyond those proposed to address
this situation.
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\599\ EPA Guidance Document CD-2021-04 (HD Highway), April 26,
2021, ``Information on OBD Monitoring System Demonstration for Pairs
of EPA and CARB Families Identical in All Aspects Other Than
Warranty.'' Available here: https://iaspub.epa.gov/otaqpub/display_file.jsp?docid=52574&flag=1.
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b. Use of CARB OBD Approval for EPA OBD Certification
EPA did not take final action on the proposed reordering of 40 CFR
86.010-18(a)(5) in the HDTA final rulemaking. These existing EPA OBD
regulations allow manufacturers seeking an EPA certificate of
conformity to comply with the federal OBD requirements by demonstrating
to EPA how the OBD system they have designed to comply with California
OBD requirements also meets the intent behind federal OBD requirements,
as long as the manufacturer complies with certain certification
documentation requirements. EPA has implemented these requirements by
allowing a manufacturer to submit an OBD approval letter from CARB for
the equivalent engine family where a manufacturer can demonstrate that
the CARB OBD program has met the intent of the EPA OBD program. In
other words, EPA has interpreted these requirements to allow OBD
approval from CARB to be submitted to EPA for approval.
We are proposing to migrate the language from 40 CFR 86.010-
18(a)(5) to 40 CFR 1036.110(a) to allow manufacturers to continue to
use a CARB OBD approval letter to demonstrate compliance with federal
OBD regulations for an equivalent engine family where manufacturers can
demonstrate that the CARB OBD program has met the intent of the EPA OBD
program. In the case where a manufacturer chooses not to include
information showing compliance with additional EPA OBD requirements in
their CARB certification package (e.g., not including the additional
EPA data parameters in their CARB certification documentation), EPA
would expect manufacturers to provide separate documentation along with
the CARB OBD approval letter to show they have met all EPA OBD
requirements. This process would also apply in the case where CARB has
further modified their OBD requirements such that they are different
from but meet the intent of existing EPA OBD requirements. For example,
if CARB finalizes the use of a different communication protocol than
EPA's requirements call for, as long as it meets the intent of EPA's
communication protocol requirements (e.g., can still be used with a
generic scan tool to read certain parameters), the proposed process
would apply. EPA expects manufacturers to submit all documentation as
is currently required by 40 CFR 86.010-18(m)(3), detailing how the
system meets the intent of EPA OBD requirements, why they have chosen
the system design, and information on any system deficiencies. As a
part of this update to EPA OBD regulations, we are clarifying in 40 CFR
1036.110(c)(4) that we can request that manufacturers send us
information needed for us to evaluate how they meet the intent of our
OBD program using this pathway. This would most often mean sending EPA
a copy of documents submitted to CARB during the certification process.
c. Potential Use of the J1979-2 Communications Protocol
In a February 2020 workshop, CARB indicated their intent to propose
allowing the use of Unified Diagnostic Services (``UDS'') through the
SAE J1979-2 communications protocol for heavy-duty OBD with an optional
implementation as early as MY 2022.600 601 CARB stated that
engine manufacturers are concerned about the limited number of
remaining undefined 2-byte diagnostic trouble codes (``DTC'') and the
need for additional DTCs for hybrid vehicles. J1979-2 provides 3-byte
DTCs, significantly increasing the number of DTCs that can be defined.
In addition, this change would provide additional features for data
access that improve the usefulness of generic scan tools to repair
vehicles.
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\600\ SAE J1979-2 was issued on April 22, 2021 and is available
here: https://www.sae.org/standards/content/j1979-2_202104/.
\601\ CARB Workshop for 2020 OBD Regulations Update, February
27, 2020. Available here: https://ww3.arb.ca.gov/msprog/obdprog/obd_feb2020wspresentation.pdf.
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Section IV.C.1. of this preamble asks for comment on whether EPA
should harmonize with any updated CARB OBD amendments finalized prior
to the issuing of this final rulemaking; however, it is not clear if
CARB's amendment including UDS would be finalized in time for EPA to
include it in this final rule. We will monitor the development of the
CARB OBD update and are seeking comment on whether we should finalize
similar provisions if CARB does not finalize their update before we
complete this final rule. CARB is expected to allow the optional use of
the J1979-2 protocol as soon as MY 2023. If manufacturers want to
certify their engine families for nationwide use, we would need to
establish a process for reviewing and approving manufacturers' requests
to comply using the alternative communications protocol. While we
support adoption of J1979-2 and are clarifying and proposing pathways
to accommodate its use, we are seeking comment on potential challenges
associated with this change.
While EPA believes our existing requirements in 40 CFR 86.010-
18(a)(5) allow us to accept OBD systems using J1979-2 that have been
approved by CARB, there may be additional considerations prior to the
finalization of this rule for OEMs that want to obtain
[[Page 17535]]
a 49-state certificate for engines that do not have CARB OBD approval.
For model years prior to MY 2027, since our proposed OBD revisions
would take effect in MY 2027 if finalized, EPA is proposing to include
interim provisions in 40 CFR 1036.150(v) to allow the use of J1979-2
for manufacturers seeking EPA OBD approval. Finally, once EPA's
proposed updated OBD requirements would be in effect for MY 2027, we
expect to be able to allow the use of J1979-2 based on the proposed
language in 40 CFR 1036.110(b). We are seeking comment on these
pathways to approval and on whether any additional changes need to be
made to our existing or proposed OBD requirements to accommodate the
use of J1979-2.
While there are expected environmental benefits associated with the
use of this updated protocol, we are seeking comment on whether the use
of this alternative protocol could have negative impacts on our
existing OBD program. In addition to potential impacts on EPA's OBD
program, EPA is seeking comment on any potential impacts this change
could have on our service information requirements (see Section
IV.B.3.ii. for more background on these provisions). CAA section
202(m)(4)(C) requires that the output of the data from the emission
control diagnostic system through such connectors shall be usable
without the need for any unique decoding information or device, and it
is not expected that the use of J1979-2 would conflict with this
requirement. Further, CAA section 202(m)(5) requires manufacturers to
provide promptly to any person engaged in the repairing or servicing of
motor vehicles or motor vehicle engines, and the Administrator for use
by any such persons, with any and all information needed to make use of
the emission control diagnostics system prescribed under this
subsection and such other information including instructions for making
emission related diagnosis and repairs. Manufacturers who choose to
voluntarily use J1979-2 as early as MY 2022 would need to provide
access to systems using this alternative protocol at that time and meet
all of the relevant requirements in 40 CFR 86.010-18.
EPA believes that the software and hardware changes needed to
accommodate J1979-2 are minimal, and that these changes would not
impact an OEM's ability to make vehicle data available at a fair and
reasonable cost. We seek comment on how tool vendors would be affected,
whether they would be able to support the new services and data
available in J1979-2, and if there are any concerns tool manufacturers
have regarding access to vehicle data at a fair and reasonable cost.
While the move to UDS has been discussed by OEMs in the past with
CARB, a proposal was expected to be released last year, but is now
expected this year, and while SAE is working on a new standard, J1978-2
to specify the scan tool requirements to interface with J1979-2, this
standard is not yet available.602 603 EPA is seeking comment
on the impact to generic scan tool manufacturers of the timing of the
voluntary allowance for the use of J1979-2 in MY 2023 and whether scan
tool manufacturers can provide updated tools for use to diagnose and
repair vehicles as well as for inspection and maintenance facilities in
time for MY 2023, or if this protocol should not be allowed for use
until a later model year and if so what the appropriate timing is.
Specifically, EPA is seeking comment on the following issues related to
generic scan tools:
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\602\ IM Solutions, IM Solutions OBD Communication Update
Webinar, June 10, 2020. Available here: https://www.obdclearinghouse.com/Files/viewFile?fileID=2239.
\603\ SAE, J1978-2 available here: https://www.sae.org/standards/content/j1978-2/.
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Will vendors be able to meet the MY 2023 timeframe?
Can existing tools be updated to accommodate the new
protocol or do new scan tools need to be developed to utilize J1979-2?
Will any additional hardware changes be required to
accommodate J1979-2?
Do tool vendors expect the price of tools that can utilize
J1979-2 to be comparable to tools that utilize J1979?
Do state inspection and maintenance facilities require
additional time to be able to modify or update equipment to handle
J1979-2?
Will generic scan tools be able to read both J1979-2 and
J1979 or will separate tools be required?
Will generic scan tool functionality be the same or better
with the implementation of J1979-2?
Will users require specialized training to use J1979-2
tools?
Is development going to be delayed until the adoption of
SAE J1978-2?
ii. Use of Tailpipe Emission Sensors
EPA is seeking comment on whether and how to allow manufacturers to
use onboard emission sensors to help reduce test burden associated with
OBD certification. In particular, EPA would like comment on ways to
reduce test cell time associated with component threshold testing, such
as ways to use NOX sensor data instead of test cycle
NOX measurements (provided those sensors meet the proper
specifications). There are further complications for testing outside of
a test cell to demonstrate compliance that need careful consideration
(as it is assumed that testing that relies on onboard NOX
sensors would happen outside of a test cell), including:
What alternative testing methods are reasonable and would
provide assurances that they are creating robust diagnostic systems?
For what operating conditions and over what time frame
should this testing occur?
What NOX values should be considered (e.g.,
average NOX over a certain period of time, or for a
particular set of operating conditions?)
What ambient and vehicle operating conditions should be
considered?
How can this methodology ensure repeatable results?
How would EPA verify this methodology for compliance
assurance?
This type of strategy could potentially reduce compliance costs
because it would reduce the amount of emission testing manufacturers
need to perform in a test cell during OBD development. We request
comment on this and other aspects of the OBD program that could be
improved through the use of emissions sensors. EPA is also seeking
comment on alternative methods to use onboard emission sensors that
could be used to generate and provide real-world data that may enable
improved diagnostics, assess the function of emissions critical
components and assess the implementation of dynamic AECD inputs. Such a
program could be voluntary and provide additional data that could be
used in the future to analyze whether changes to the OBD program should
be made to improve compliance demonstrations and reduce test cell
burden.
3. Cost Impacts
Heavy-duty engine manufacturers currently certify their engines to
meet CARB's OBD regulations before obtaining EPA certification for a
50-state OBD approval. We anticipate most manufacturers would continue
to certify with CARB and that they would certify to CARB's 2019 updated
OBD regulations well in advance of the EPA program taking effect;
therefore, we anticipate the incorporation by reference of CARB's 2019
OBD requirements would not result in any additional costs. EPA does not
believe the additional OBD requirements described here would result in
any significant costs, as there are no requirements for new monitors,
new data parameters, new hardware, or new
[[Page 17536]]
testing included in this rule. However, EPA has accounted for possible
additional costs that may result from the proposed expanded list of
public OBD parameters and expanded scan tool tests in the ``Research
and Development Costs'' of our cost analysis in Section V. EPA
recognizes that there could be cost savings associated with reduced OBD
testing requirements; however, we did not quantify the costs savings
associated with proposed changes to the CARB's OBD testing
requirements. We seek comment on our approach to including costs for
OBD and the savings associated with each proposed OBD testing
modification.
D. Inducements
1. Background
The 2001 final rule that promulgated the criteria pollutant
standards for MY 2010 and later heavy-duty highway engines included a
detailed analysis of available technologies for meeting the new
emission standards.\604\ Manufacturers ultimately deployed urea-based
SCR systems instead of catalyzed particulate traps and NOX
absorbers as EPA had projected in 2001. SCR is very different from
these other emission control technologies in that it requires operators
to maintain an adequate supply of diesel exhaust fluid (DEF), which is
generally a water-based solution with 32.5 percent urea. Operating an
SCR-equipped engine without the DEF would cause NOX
emissions to increase to levels comparable to having no NOX
controls at all.
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\604\ 66 FR 5002, January 18, 2001; see Section I of the
preamble for more information on the history of emission regulations
for this sector.
---------------------------------------------------------------------------
As manufacturers prepared to certify their SCR-equipped engines to
the EPA 2010 standards, EPA was concerned that operators might not take
the necessary steps to maintain a supply of DEF to keep the emission
controls working properly. To address concerns regarding the design and
operation of SCR-equipped heavy-duty highway diesel engines and
vehicles, between 2007 and 2012 EPA published three guidance documents,
two notices and one request for comment in the Federal Register, and
participated in a joint public workshop with CARB.\605\ These documents
focused on the following three main categories of relevant regulatory
requirements in the context of the use of DEF in SCR-equipped engines:
(1) Critical emissions-related scheduled maintenance requirements, (2)
adjustable parameters requirements, and (3) auxiliary emission control
device (AECD) requirements. The EPA guidance identify possible
approaches to meeting these regulations for heavy-duty diesel engines
using SCR systems; however, the approaches were not required to be used
and EPA explained that no determination was made in the guidance on
whether the engine and vehicle designs that use the approaches are
acceptable for certification, since that determination must be made
based on the design of particular engines or vehicles. We broadly refer
to this engine derate guidance as an inducement policy and design
strategy. Throughout this preamble we refer to engine derates that
derive from DEF-related triggers as ``inducements.'' This section
discusses the relevant prior development and use of an inducement
policy and design strategy for heavy-duty highway vehicles and engines,
including comments we received on operators' experiences with
inducements under that strategy in our Advanced Notice of Proposed
Rulemaking, principles for updating inducement approaches for heavy-
duty highway vehicles and engines, and proposed inducement provisions
for heavy-duty highway vehicles and engines.\606\
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\605\ Kopin, Amy. Memorandum to Docket: EPA-HQ-OAR-2019-0055.
Inducement-Related Guidance Documents and Workshop Presentation,
October 1, 2021.
\606\ See 85 FR 3306.
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i. DEF Replenishment as Critical Emissions-Related Scheduled
Maintenance
EPA regulations at 40 CFR 86.004-25 limit the emission-related
scheduled maintenance that may be performed by manufacturers for
purposes of durability testing and specify criteria for inclusion in
manufacturers' maintenance instructions provided to purchasers of new
motor vehicles and new motor vehicle engines. Of particular relevance
here, the regulations in 40 CFR 86.004-25(a)(2) specify that
maintenance performed on vehicles, engines, subsystems, or components
used in the determination of emission deterioration factors is
classified as either emission-related or non-emission-related, and
either scheduled or un-scheduled. Emission-related scheduled
maintenance must be technologically necessary to assure in-use
compliance with the emission standards and must meet the specified
allowable minimum maintenance intervals, as provided in 40 CFR 86.004-
25(b) (including cross-referenced 40 CFR 86.094-25(b)(7)).\607\
Additionally, to ensure that emission controls used in the durability
demonstration do not under-perform in-use as a result of vehicle owners
failing to perform scheduled maintenance, manufacturers must show that
all critical emission-related scheduled maintenance have a reasonable
likelihood of being performed in-use (see 40 CFR 86.004-25(b)(6)(ii)).
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\607\ See Section IV.B.5 for our proposal to migrate and update
the maintenance provisions from 40 CFR 86.004-25 and 86.010-38 to 40
CFR 1036.125.
---------------------------------------------------------------------------
In the guidance document CISD-07-07 signed on March 27, 2007, EPA
stated that the use of DEF is consistent with the definition of
critical emission-related maintenance and therefore these requirements
would apply to the replenishment of the DEF tank. EPA stated that
manufacturers wanting to use SCR technology would likely have to
request a change to scheduled maintenance requirements per 40 CFR
86.094-25(b)(7), as the existing minimum maintenance intervals were
100,000 miles for medium-duty and 150,000 miles for heavy-duty diesel
engines. Following the completion of the guidance, EPA received several
requests for new maintenance intervals for SCR-equipped motor vehicles
and motor vehicle engines. EPA granted these requests for model years
2009 through 2011 for heavy-duty engines in a notice that was published
in the Federal Register (74 FR 57671, November 9, 2009). Engine and
vehicle manufacturers provided additional requests for new maintenance
intervals for vehicles and engines in model years not covered by the
November 9, 2009 Federal Register notice.
In the November 9, 2009 Federal Register notice and the guidance
document CISD-09-04-REVISED (CISD-09-04R), regarding the requirement
that manufacturers must show that all critical emission-related
scheduled maintenance have a reasonable likelihood of being performed
in-use, the document explained that manufacturers could make such a
showing by satisfying at least one of the conditions listed in the
then-applicable 40 CFR 86.094-25(b)(6)(ii)(A-F). In particular, the
guidance focused on two of the methods in the regulation: (1)
Presenting information establishing a connection between emissions and
vehicle performance such that as emissions increase due to lack of
maintenance the vehicle performance will deteriorate to a point
unacceptable for typical driving; and (2) installing a clearly
displayed visible signal system approved by EPA to alert the driver
that maintenance is due. In the CISD-09-04R guidance, EPA identified
possible approaches to show a reasonable likelihood that DEF in a
vehicle's tank will be maintained at acceptable levels.
[[Page 17537]]
For the first method, CISD-09-04R suggested that performance that
deteriorates to a point unacceptable for typical driving would be
sufficiently onerous to discourage operation without DEF. EPA suggested
in CISD-09-04R that a possible approach could be for the manufacturer
to include a derate of the engine's maximum available engine torque of
a sufficient magnitude for the operator to notice decreased operation,
explaining that a derate of at least 25 percent is likely to be needed
for such an effect, and a progression to further degradation to
severely restrict operation. For the second method, CISD-09-04R
suggested that a clearly displayed visible signal system could include
a DEF level indicator, messages in the instrument cluster, a DEF
indicator, engine shutdown lamp, or audible warnings to warn the driver
that maintenance is due (DEF refill is needed). The CISD-09-04R
guidance reiterated that these are possible general approaches to meet
the requirement that the critical maintenance is reasonably likely to
occur in use, but EPA will evaluate all approaches taken by
manufacturers at the time of certification, and such evaluation will be
based on the requirements in the regulations.
On January 5, 2012 (77 FR 488), EPA updated and extended its
approval of maintenance intervals for the refill of DEF tanks for
heavy-duty engines for 2011 and later model years. In a separate
rulemaking in 2014, EPA added DEF tank size (which dictates DEF
replenishment rate) to the list of scheduled emission-related
maintenance for diesel-fueled motor vehicles and motor vehicle engines
in 40 CFR 86.004-25(b)(4)(v).\608\ We are proposing to migrate this
provision into new 40 CFR 1036.115(i).
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\608\ 79 FR 46356, August 8, 2014. ``Emergency Vehicle Rule--SCR
Maintenance and Regulatory Flexibility for Nonroad Equipment.''
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EPA also added a limitation in 40 CFR 86.004-25(b)(5)(ii) for DEF
replenishment (a critical emission-related scheduled maintenance item),
requiring that manufacturers must satisfy paragraph (b)(6)(ii)(A) or
(F) to be accepted as having a reasonable likelihood of the maintenance
item being performed in-use. EPA explained that the criteria in
(b)(6)(ii)(B)-(E) were not sufficiently robust for DEF replenishment,
and therefore would not be sufficient for demonstrating that DEF
replenishment is reasonably likely to occur in use. We are proposing
that the proposed inducement requirements in 40 CFR 1036.111 will
ensure the reasonable likelihood of DEF replenishment being performed
in-use. EPA is not proposing any changes to DEF refill intervals. We
are proposing to exclude the alternative option in (b)(6)(ii)(F) to
demonstrate DEF replenishment is reasonably likely to be performed in-
use, but are seeking comment on whether this provision should instead
be preserved. EPA is otherwise proposing to migrate the provisions in
40 CFR 86.004-25(b)(5)(ii) to 40 CFR 1036.125(a)(1) (section IV.D.3.
describes the proposal in detail).
ii. DEF as an Adjustable Parameter
EPA regulations in 40 CFR 86.094-22(e) require that manufacturers
comply with emission standards over the full adjustable range of
``adjustable parameters'' and state that we will determine the adequacy
of the limits, stops, seals or other means used to inhibit
adjustment.\609\ For any parameter that has not been determined to be
adequately limited, 40 CFR 86.094-22(e) authorizes the Administrator to
adjust the parameter to any setting within the physical limits or stops
during certification and other testing. In determining the parameters
subject to adjustment, EPA considers the likelihood that settings other
than the manufacturer's recommended setting will occur in-use,
considering such factors as, but not limited to, the difficulty and
cost of getting access to make an adjustment; damage to the vehicle if
an attempt is made; and the effect of settings other than the
manufacturer's recommended settings on engine performance. Adjustable
parameters historically included things like physical settings that are
controlled by a dial or screw.
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\609\ Section XII.A.2 describes how we are proposing to update
regulatory provisions in 40 CFR 1068.50 related to adjustable
parameters.
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In guidance document CISD-07-07, EPA provided clarification that an
SCR system utilizing DEF that needs to be periodically replenished
would meet the definition set forth in paragraphs 40 CFR 86.094-
22(e)(1) and 86.1833-01(a)(1) and could be considered an adjustable
parameter by the Agency. EPA is confirming that DEF is considered an
adjustable parameter because it is both physically capable of being
adjusted and significantly affects emissions. In particular, DEF level
and quality are parameters that can physically be adjusted and may
significantly affect emissions. SCR system designs rely on storing DEF
in a tank located on the vehicle, the operator refilling the tank with
quality DEF, and quality DEF being available. This design depends on
the vehicle operator being made aware that DEF needs to be replaced
through the use of warnings and vehicle performance deterioration. The
EPA guidance CISD-07-07 described that without a mechanism to inform
the vehicle operator that the DEF needs to be replaced, there is a high
likelihood that the adjustable parameter will be circumvented or
exceeded in-use and therefore EPA would not consider the system to be
adequately inaccessible or sealed. EPA stated in CISD-07-07 that we
would not prescribe a specific driver inducement design, but that the
options identified in the guidance could be utilized to demonstrate
that the driver inducement design was robust and onerous enough to
ensure that engines will not be operated without DEF in the vehicle
(e.g., if the operator ignored or deactivated the warning system). In
addition, the guidance stated that the driver inducement mechanism
should not create undue safety concerns, but should make sure vehicle
operators are adding DEF when appropriate by having the vehicle
performance degraded in a manner that would be safe but would be
onerous enough to discourage vehicles from being operated without DEF.
EPA stated that the key challenge of this approach is to determine what
would constitute an acceptable performance degradation strategy.
EPA guidance document CISD-09-04R re-emphasized that under the
adjustable parameter requirements, EPA makes a determination at
certification whether the engine is designed to prevent operation
without quality DEF. The guidance suggested a similar strategy for both
DEF level and quality could be used, which would alert the operator to
the problem and then use a gradually more onerous inducement strategy
to either fill the tank or correct the poor-quality DEF and discourage
its repeated use. CISD-09-04R also provided more detail on the
potential use of inducements with tamper resistant designs to reduce
the likelihood that the adjustable parameters will be circumvented in
use, noting that in particular, manufacturers should be careful to
review the tamper resistance of the system to prevent the disconnection
of certain components (e.g., DEF pump or dosing valve). EPA did not
determine in CISD-07-07 what specific amount of time or mileage would
be necessary for an inducement policy. EPA guidance document CD-13-13
was issued in November 2013 in response to concerns that operators may
dilute DEF with water to reduce
[[Page 17538]]
costs.\610\ CD-13-13 provides guidance to manufacturers of heavy-duty
on-highway engines on how EPA expects to determine the physical range
of adjustment of DEF quality for certification testing. EPA explained
that we generally would consider the range of adjustment for emission
testing to span the change in urea concentration from 32.5 percent
(unadulterated DEF) to the point at which poor DEF quality can be
detected. This guidance also provides possible measures manufacturers
may take, such as inducements, to sufficiently restrain the adjustment
of DEF quality to limit the need for testing outside the manufacturer's
specified range. EPA is proposing to adopt certain performance
degradation strategy requirements that must be met for EPA to make a
determination at certification that the engine is designed to prevent
operation without quality DEF under the adjustable parameter
requirements (section IV.D.3. describes the proposal in detail).
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\610\ Kopin, Amy. Memorandum to Docket: EPA-HQ-OAR-2019-0055.
Inducement-Related Guidance Documents, and Workshop Presentation,
October 1, 2021.
---------------------------------------------------------------------------
iii. DEF Usage and Auxiliary Emission Control Devices (AECDs)
In CISD-09-04R EPA discussed that under extreme temperature
conditions DEF may freeze and not immediately flow to the SCR system.
There are, however, systems and devices that can be utilized to ensure
the flow of DEF. These systems are evaluated as AECDs (see 40 CFR
86.082-2) and manufacturers must describe this AECD and show that the
engine design does not incorporate strategies that reduce emission
control effectiveness compared to strategies used during the applicable
Federal emissions test procedures. EPA examines systems during
certification for ensuring proper dosing during extreme conditions such
as cold weather operation. CISD-09-04R provided an example of a test
procedure that could be used for ensuring the SCR system has adequate
DEF freeze protection. Under this example, SCR systems that are capable
of fully functional dosing at the conclusion of the test procedure
might be considered acceptable. EPA is not proposing any changes to
existing regulatory requirements for AECDs or to supersede guidance
with our proposed requirements, if finalized, except as explicitly
identified in section 40 CFR 1036.111.
iv. Tamper-Resistance Design
The existing EPA guidance and this section discuss inducements as a
tamper-resistant design strategy in the context of steps manufacturers
can take to prevent operation without quality DEF. Under the CAA,
engines must meet emission standards promulgated under section 202(a)
throughout useful life. Engines that do not meet those standards
throughout useful life may result in increased emissions that
fundamentally undermine EPA's emission control program and prevent us
from realizing the intended improvements in air quality. Tamper-
resistant design in engines can be an important part of a
manufacturer's compliance strategy to ensure that emissions standards
are met in-use throughout useful life. In addition to the reasons
described in the cited guidance documents, an inducement strategy for
SCR-system tamper-resistance can be part of a manufacturer's
demonstration at certification that engines will be built to meet
emission standards in-use throughout useful life.
The Agency believes that combining detection of open-circuit fault
conditions for SCR components (i.e., disconnection of SCR components)
with inducements would decrease the likelihood that the SCR system will
be circumvented through tampering.
2. ANPR Comments on the EPA's Inducement Guidance
The ANPR requested comment on EPA's existing guidance related to
SCR and DEF. A majority of the comments expressed concern that despite
the use of high-quality DEF and in the absence of tampering, in-use
vehicles are experiencing inducements for reasons outside of the
operator's control. Commenters stated that the reasons for these types
of inducements are often difficult to diagnose and can lead to repeat
trips to a repair facility and additional costs. Commenters also stated
that the existing schedule and speeds are not necessary to achieve
EPA's compliance goals, and instead the severe nature of these concerns
may be leading to unusual tampering rates. This section summarizes the
submitted comments.
Several commenters described problems with repeated occurrences of
inducements even with the use of a sufficient quantity of high-quality
DEF and in the absence of tampering (i.e., a ``false inducement'').
They reported that some of these cases were traceable to incidents
where the system detected a problem that did not exist and did not
create emission concerns, for example a vehicle with a full DEF tank
experienced an inducement due to a faulty DEF level sensor which
reported an empty tank. Commenters stated that false inducements can
occur, for example, as a result of software glitches, wiring harness
problems, minor corrosion of terminals, or faulty sensors, even if
those problems have no effect on the function of the emission control
system.\611\
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\611\ For example, see the comments of the National Association
of Small Trucking Companies, Docket ID EPA-HQ-OAR-2019-0055-0456.
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Commenters stated that ``no trouble found'' events were common
where repair technicians were unable to diagnose a system fault after
the engine triggered an inducement. This condition has also been
documented by manufacturers who have issued technical service bulletins
(``TSBs'') discussing such concerns. EPA has identified a significant
number of TSBs documenting in-use problems that cause erratic fault
codes which can lead to inducements or engine derate despite operators
using high-quality DEF and not tampering.\612\ For example, some TSBs
describe faulty wire harness routing problems that can cause
inducements and recommend fixes that include adding extra zip ties or
tape. Commenters noted that erratic system problems can lead to
``defensive repairs'' as a diagnostic strategy for returning the
vehicle to service, which could result in repair expenses for replacing
parts that are not faulty and add risk of future costs if the problem
reoccurs, repeated tows are required, further diagnosis is done, and
more repairs are attempted. Commenters expressed a particular concern
for intermittent fault conditions that make diagnosis especially
difficult. To alleviate such concerns, ATA commented that EPA should
eliminate inducements for reasons other than maintaining an adequate
supply of high-quality DEF. ANPR commenters also expressed a concern
that technicians might repair a defective part without addressing the
root problem that caused the part to fail, which again leads to
repeated experiences of towing and repairing to restore an engine to
proper functioning.
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\612\ Miller, Neil; Kopin, Amy. Memorandum to docket EPA-HQ-OAR-
2019-0055. ``TSB Aftertreatment Faults.'' September 9, 2021.
---------------------------------------------------------------------------
Commenters stated that, despite their continued diligence to use
high-quality DEF, they have repeated experiences with inducements
resulting in very onerous costs. Some commenters noted they were
subject to the most severe restrictions multiple times per year even
though DEF tanks were properly filled.
[[Page 17539]]
OOIDA commented that inducement-related costs can severely jeopardize
owner-operators' ability to stay in business, citing costs that
included towing and lost income from downtime in addition to diagnosis
and repair. Commenters were especially concerned with long-distance
routes, which might involve a vehicle that is several days distant from
the base of operations. Other commenters highlighted that service
information and tools should be made easily available and affordable
for individual owners to diagnose and fix their own vehicles, which can
be important for small businesses, Tribes, and those in rural areas
with less ready access to original equipment manufacturer dealer
networks.\613\ While these comments did not specifically discuss
inducements, EPA also considers these comments relevant to vehicles
that are in an inducement condition. Other commenters added that false
inducements in these situations can necessitate having engines serviced
at an unfamiliar repair facility that has no information on a given
vehicle's repair history, which can result in improper repairs and
increased travel expenses for drivers to return home.\614\
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\613\ For example, see the comments of the Keweenaw Bay Indian
Community, Docket ID AX-20-000-3862.
\614\ Miller, Neil; Kopin, Amy. Memorandum to docket EPA-HQ-OAR-
2019-0055. ``ANPR Inducement Comment Summary.'' August 5, 2021.
---------------------------------------------------------------------------
Commenters stated that the four hours of operation before engines
reach final inducement is poorly matched with typical wait times of
three or four days before repair technicians can look at and attempt to
diagnose the problem with their vehicles, plus additional time is
needed to complete the repairs. Commenters further stated that repair
technicians are often unable to diagnose the problem, repairs can take
several days in any case, with additional time lost if there is a need
to order parts and wait for shipment, and there are frequently ``come-
back'' repairs for vehicles not fixed properly the first time.
Commenters stated that the money needed for a tow would be better
spent on repairs.\615\ Some commenters emphasized that a speed
restriction of 5 mph caused the need for towing, even though a less
restrictive inducement would accomplish the same purpose without
incurring towing expenses.
---------------------------------------------------------------------------
\615\ Commenters suggested the cost of a tow starts at $800,
which could approximately cover the cost to replace a faulty
NOX sensor. Others noted that the cost of a tow and
related repairs is estimated to be around $7500-8000.
---------------------------------------------------------------------------
Commenters described experiences of sudden inducements restricting
vehicle speed to 5 mph which they stated caused highway safety problems
for truck drivers and nearby vehicles.\616\ Others described having
safety concerns when a vehicle is stranded, such as having buses
carrying passengers parked along the highway or freeway.\617\
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\616\ For example, see the anonymous comments in Docket ID EPA-
HQ-OAR-2019-0055-0426.
\617\ See the comments of Theilen Bus Lines, Docket ID EPA-HQ-
OAR-2019-0055-0521.
---------------------------------------------------------------------------
Some commenters stated that in addition to monetary costs, there
are other business impacts such as missing critical deadlines, loss of
customer trust and credibility, and loss of future contracts. Other
comments indicate that EPA's existing inducement policy, especially
where application of it has resulted in false inducements, may have
created a strong incentive to either tamper with SCR systems (e.g.,
installing ``delete kits'') and may be leading to owners extending the
life of older vehicles; they further asserted that these behaviors were
causing trucks to fail to accomplish the intended emission reduction
goal. For example, the American Truck Dealers division of National Auto
Dealers Association commented that in addition to emission-related
maintenance and repair issues, improperly functioning SCR derate
maintenance inducements have also led to emissions tampering.\618\
---------------------------------------------------------------------------
\618\ See the comments of the National Automotive American Truck
Dealers division of National Auto Dealers Association, Docket ID
EPA-HQ-OAR-2019-0055-0369.
---------------------------------------------------------------------------
It is worth noting that in comments on CARB's Omnibus rule both the
California Trucking Association and ATA member companies requested CARB
work with EPA to further investigate the efficacy of progressive de-
rate inducements typically associated with low-volume or empty DEF
tanks or the use of poor-quality DEF. They added that the safety and
environmental implications of these types of de-rate occurrences need
additional evaluation and study prior to enacting additional
NOX controls. Further, they commented that following more
than a decade of experience, de-rates not related to low DEF levels or
inferior DEF quality continue to occur, and that among a sampling of
fleets operating more than 10,000 trucks, nearly 80 percent of de-rates
in 2019 were attributed to other causes such as sensor failures,
electrical defects and SCR component issues. ATA stated that many of
these causes are not associated with the emissions performance of the
SCR system and yet are initiating operational restrictions. After the
ANPR was issued, EPA received a letter from charter bus companies
detailing their concerns and difficulties experienced with existing
inducements. Specifically, they mentioned the inadequate timeframe for
which to resolve problems, the safety risk to passengers, the high cost
of towing, other costs incurred due to breakdowns such as
reimbursements owed for tickets to missed shows or flights, and the
cost to their reputation despite their efforts to maintain their fleets
and keep the emissions systems functioning properly.\619\
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\619\ Kopin, Amy. Memorandum to docket EPA-HQ-OAR-2019-0055.
``Letter to EPA from Bus and Motorcoach Operators Regarding
Inducement Experiences In-Use.'' November 17, 2021.
---------------------------------------------------------------------------
3. Principles for Updating Inducement Provisions
In general, emission control technology is integrated into engine
and vehicle systems in ways that do not require routine operator
interaction. However, ensuring that on-highway engines using SCR are
designed, consistent with our regulations, to prevent operation without
quality DEF through and dependent upon steps performed by operators in-
use presents unique challenges. Crafting an inducement policy includes
complex technological questions on how manufacturers should demonstrate
that SCR system standards and related requirements will be met and
challenging policy decisions on how to appropriately motivate or
restrict certain types of human behavior that are either necessary for
or directly impact in-use compliance with emissions standards. EPA
recognizes and commenters have highlighted that the existing inducement
policy and its implementation have resulted in a complex mix of
incentives and behaviors. Policymaking for inducements therefore
presents itself not as an engineering problem with a single solution.
EPA is proposing to codify inducement provisions, which include
adjustments as compared to our existing inducement guidance after
consideration of manufacturer designs and operator experiences with
SCR. We recognize that SCR technology has continued to mature, and
appropriate designs for heavy-duty engines using SCR systems have
evolved over the past decade. EPA continues to believe that designing
SCR-equipped engines with power derating is an effective and reasonable
measure to ensure that operators perform critical emissions-related
scheduled maintenance on the SCR system and to demonstrate to EPA that
it is reasonable to anticipate, consistent with requirements for
[[Page 17540]]
adjustable parameters, that the engine would normally be operated using
quality DEF. We are proposing inducement requirements whose objective
is to ensure that emission controls function and emission reductions
occur in-use while reducing potential impacts to operators through the
consideration of the following key principles.
EPA's inducement approach should result in:
1. Operators maintaining an adequate supply of high-quality DEF
while discouraging tampering of SCR systems,
2. a speed derating schedule for inducement that balances impacts
to operators while still achieving required emission control,
3. unique inducement schedules for different categories of vehicles
that reflect different primary operating conditions to ensure that the
final inducement speed is effective while acknowledging operating
constraints,
4. ensuring that the inducement condition is warranted,
5. clear communication of SCR system problems to the operator,
6. avoiding the need for intervention at a dealer or other
specialized service center where possible, and
7. reduced likelihood of in-use tampering based on a more targeted
inducement approach.
Development of regulatory inducement requirements that reflect
these key principles requires consideration of potentially competing
concerns. A minimally restrictive approach might result in increased
emissions because of extensive operation without scheduled maintenance
being performed and circumvention of the limit on the adjustable range
(i.e., without use of sufficient high-quality DEF). In contrast, an
overly restrictive approach might impose unnecessary costs and pose a
threat to operators' livelihoods, as well as leading to potentially
increased tampering with engines or reduced fleet turnover rates that
would lead to increased emissions.
The principles described here are those EPA used to develop the
proposed inducement provisions in 40 CFR 1036.111 and are discussed
later in this section for heavy-duty engines certified under 40 CFR
part 1036 that use SCR systems. These principles are based on our
existing guidance but include important adjustments. The first
principle is to develop an effective inducement proposal that ensure
that all critical emission-related scheduled maintenance has a
reasonable likelihood of being performed and allows manufacturers to
demonstrate an acceptable performance degradation strategy at the time
of certification to meet adjustable parameter requirements. This
principle should result in a proposal that would ensure operators will
add high-quality DEF and would help prevent tampering with the SCR
system by requiring increased levels of inducement to occur in stages
for reasons related to insufficient quantity of high-quality DEF or
tampering with the SCR system. This approach creates an immediate and
increasing incentive to remedy the problem. Operators would keep tanks
full of high-quality DEF prior to the inducement process starting and
avoid tampering with the SCR system.
Our second principle seeks to identify an appropriate speed
derating schedule for inducements that reflects experience gained over
the past decade with SCR. This schedule would better balance impacts to
operators while ensuring that all critical emission-related scheduled
maintenance has a reasonable likelihood of being performed and allow
manufacturers to demonstrate an acceptable performance degradation
strategy at the time of certification to meet adjustable parameter
requirements. An appropriate inducement speed and schedule should be
low enough to ensure that operators maintain a supply of high-quality
DEF, while allowing engines to operate at a limited speed over a
restricted timeframe that restricts commercial operation (e.g., highway
operation) but allows for safely operating the vehicle to return home
for repair and to perform the necessary post-repair diagnostic checks
to avoid ``come-back'' repairs. Almost all heavy-duty vehicles are
engaged in commercial activity for which it would be completely
unacceptable to operate indefinitely at vehicle speeds that do not
allow for travel on limited-access highways. This principle should
result in an inducement schedule that would allow a reduced level of
operation over a sufficient period of time for operators when there is
a need to get a driver home from a distance, deliver critical freight
(e.g., passengers, livestock, or concrete) or for scheduling repairs in
a time or area of limited openings in repair shops. Establishing an
inducement policy that would be consistent among manufacturers would
improve operator experiences. For example, today manufacturer
strategies may differ in ways that potentially may have significant
effects on operators (e.g., some manufacturers implement a final severe
inducement only after a vehicle is stopped, others implement it
immediately while a vehicle is in motion). EPA believes another
important aspect of this principle is to set an inducement schedule
that would include additional stages of derated engine power that would
be tied to drive-time to create a predictable schedule of increasing
incentive to repair the engine. We also believe that our proposed
approach, including the proposed inducement speeds and schedules, would
be the most effective way to minimize operational disruptions due to
potential supply chain problems such as component or DEF shortages.
The third principle is to recognize the diversity of the real-world
fleet and that one inducement schedule may not be appropriate for the
entire fleet. Instead, separate inducement speeds and schedules should
apply to vehicles that primarily operate at low- or high-speeds to
ensure an appropriate final inducement is applied. Certain vocational
vehicles, such as utility trucks, local delivery vehicles, refuse
trucks, cement mixers, and urban buses do not operate fast enough to be
effectively constrained by the same inducement speed that would be
appropriate for trucks with extended highway driving. Similarly,
applying a low final inducement speed to the entire fleet would overly
constrain vehicles that spend the majority of their time at highway
speeds. Rather than the EPA identifying a different inducement schedule
for each type of vehicle, vehicles would be subject to an alternative
inducement schedule based on the average vehicle speed history recorded
in the onboard computer.
The fourth principle would not apply an inducement if there is a
fault code flagged by the system but the SCR system is still
controlling NOX emissions. Under this principle, putting a
vehicle into an inducement for a condition that does not result in a
failure of the engine to comply with emission standards would be
inconsistent with the goal of an inducement policy. To apply
inducements consistent with this principle, manufacturers would design
their diagnostic system to override a detected fault condition if
NOX sensors confirm that the SCR system is in fact
appropriately reducing NOX emissions. The diagnostic system
depends on multiple sensors and complex algorithms to detect fault
conditions. This override feature could be helpful to reduce false
inducements that can occur when the fault is not due to tampering or
the absence of high-quality DEF in the system (e.g., a faulty DEF level
sensor in a tank full of DEF). An inducement approach that includes a
[[Page 17541]]
backup check would address problems with faulty sensors or part
shortages that can strand owners.\620\ Under CARB's updated 2019 OBD
regulations, which apply under CARB's regulations starting with MY 2023
compliant OBD systems would be able to query data in the most recent
``active 100-hour array'', which monitors and records the most recent
engine and emission control parameters at discrete operating conditions
to confirm that appropriate NOX reductions are occurring. We
are proposing to incorporate by reference these updated CARB OBD
requirements and to make them mandatory for MY 2027 and later, while
manufacturers could voluntarily choose to certify to these requirements
prior to that (see section IV.C.1. for further discussion on OBD).
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\620\ July 10, 2021. De Maris, Russ, ``Will a DEF head problem
ruin your trip?'' Available here: https://www.rvtravel.com/def-head-problem-ruin-trip/.
---------------------------------------------------------------------------
The fifth principle seeks to improve the type and amount of
information operators receive from the truck to help avoid or quickly
remedy a problem that is causing an inducement. This could include
manufacturers providing information on the dashboard or other display
to indicate when the first (and next) stage of derating will start in
addition to identifying the current (and next) restricted speed. It is
important for operators to understand what is happening to the truck as
well as whether or not they can make it back home or to a preferred
repair facility and reduce anxiety that can occur when an inducement or
engine derate occurs. The indicator would also show the fault condition
that caused the inducement. This status information would help to
prevent an unsafe condition resulting from an unexpected step down in
speed, and it would give operators important information for planning
routes to arrange for repairs.
The sixth principle includes allowing operators to perform an
inducement reset by using a generic scan tool or allowing for the
engine to self-heal through the completion of a drive cycle that will
warm up the SCR system to operating temperature and permit the system
to automatically reset the inducement condition as appropriate. This
approach would allow vehicle owners much more discretion to perform
repairs themselves or select appropriate repair facilities for their
vehicles. This flexibility becomes increasingly important as vehicles
get older, especially for second or third owners, who typically depend
on simpler maintenance procedures to keep operating costs low enough
for viable operation. Any system reset that does not follow the fault
condition being addressed would require the engine to immediately
return to the stage of inducement that applied before the reset, which
would address the risk of improper resets. Together with allowing more
time to diagnose and repair a vehicle, this provision would help to
address comments from Tribal interests stating that Tribes and others
operating in remote areas often have limited access to dealers or
specialized repair facilities for repairing engines including vehicles
that are in an inducement condition. These provisions would increase
options available to all vehicle owners and small fleets who perform
their own repair and maintenance and may be unable to service their own
vehicles if the fault condition occurs any distance from the home base.
A higher proposed final inducement speed would also allow the OBD
system to run an internal diagnostic check to confirm that the fault
condition is no longer active and that the SCR catalyst is again
reducing NOX emissions. This would be especially important
for vehicle owners that do their own repair work on older vehicles or
for operators in remote areas with limited access to dealers and
specialized tools.
The seventh principle seeks to develop an inducement schedule that
will ensure scheduled maintenance has a reasonable likelihood of being
performed and allow manufacturers to demonstrate they meet adjustable
parameter requirements at the time of certification while addressing
operator frustration with false inducements and severe inducement speed
restrictions that may potentially lead to in-use tampering of the SCR
system. We are concerned that engine designs that may have been
intended to be responsive to the existing SCR guidance may have
resulted in high levels of false inducement and overly restrictive
speed limitations and may have increased in-use tampering.\621\ For
example, there are many technical support bulletins that have been
released by manufacturers that detail inducements occurring for reasons
outside of operator control, such as minor corrosion on electrical
connectors.\622\ In addition, we received comments on the ANPR
regarding false inducements leading to emissions tampering.\623\ EPA is
aware there are products available in the marketplace to facilitate
tampering through the removal of SCR systems, which might be being
unlawfully used by vehicle owners who are adversely affected by false
inducements. After a decade of experience with SCR-equipped engines and
existing EPA guidance, several of the initial concerns with the use of
SCR that formed the basis of some elements of the existing guidance
have been resolved. DEF is widely available and the cost of DEF at the
pump is not that different from the cost of distilled water. A less
restrictive approach could be equally effective at encouraging
operators to maintain a supply of DEF, without causing problems that
may be leading to increased in-use tampering. A less restrictive
inducement schedule would allow operators more flexibility for on-time
delivery, reduce operator costs by allowing vehicles to be driven to
repair shops thereby avoiding towing fees, and allow more time for
proper diagnosis and repair to reduce the need for repeat visits to
repair shops.
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\621\ See section IV.D.1. for further discussion on existing
inducement guidance documents including: CISD-07-07 and CISD-09-04
REVISED.
\622\ Miller, Neil; Kopin, Amy. Memorandum to docket EPA-HQ-OAR-
2019-0055. ``TSB Aftertreatment Faults.'' September 9, 2021.
\623\ See comments from NADA, Docket ID EPA-HQ-OAR-2019-0055-
0369.
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These seven principles, which include improved diagnostic fault
communication, NOX override checks, and revised inducement
speeds and schedules that reflect more realistic vehicle operations,
would result in a program that more effectively maintains in-use
emission reductions. We believe the proposed provisions described in
the following section would provide a net benefit to fleet operators,
small businesses, and the environment.
4. Proposed Inducement Provisions
Consistent with the seven principles described in Section IV.D.3.
EPA is proposing to specify in 40 CFR 1036.125(a)(1) that manufacturers
must meet the specifications in 40 CFR 1036.111 to demonstrate that DEF
replenishment is reasonably likely to occur at the recommended
intervals on in-use engines and that adjustable parameter requirements
will be met. We are proposing to exclude the alternative option in 40
CFR 86.004-25(b)(6)(ii)(F) to demonstrate DEF replenishment is
reasonably likely to be performed in use and are seeking comment on
whether manufacturers should be allowed to ask for approval to use an
alternative method of compliance to meet these requirements. Consistent
with the existing guidance, the proposed requirements would codify that
SCR-equipped engines must meet critical emission-related scheduled
maintenance requirements and limit the
[[Page 17542]]
physically adjustable range under the adjustable parameter requirements
by triggering inducements. EPA is proposing to adopt requirements that
inducements be triggered for fault conditions including: (1) DEF supply
is low, (2) DEF quality does not meet manufacturer specifications, or
(3) tampering with the SCR system. EPA is also proposing separate
inducement schedules for low- and high-speed vehicles. The proposed
inducement requirements would include a NOX override to
prevent false inducements. EPA is proposing to require manufacturers to
improve information provided to operators regarding inducements. The
proposal also includes a provision to allow operators to remove
inducement conditions after repairing the engine either through the use
of a generic scan tool or through a drive cycle to ensure that repairs
have been properly made. EPA is proposing that if multiple repeat fault
conditions are detected that the inducement schedule would not restart
with each new fault.
The proposed inducement provisions include several aspects. The
first three described here relate to proposed inducement triggers in 40
CFR 1036.111. First, EPA is proposing to require inducements related to
DEF quantity to ensure that high-quality DEF is used, similar to the
approach described in our existing guidance. Specifically, we propose
that SCR-equipped engines must trigger the start of an inducement when
the amount of DEF in the tank has been reduced to a level corresponding
to three hours of engine operation.
Second, EPA proposes to require inducements related to DEF quality
to ensure that high-quality DEF is used, similar to the approach
described in our existing guidance. There was a concern when SCR was
first introduced into the market a decade ago that DEF availability may
be limited and some operators may choose to use poor quality DEF, or,
for example, dilute DEF with water to reduce operating costs. DEF
quickly became widely available and today is conveniently available
even in pump form (e.g., next to diesel pumps at refueling stations) to
refill DEF tanks while refilling diesel tanks. Modern engines are
designed with feedback controls to increase or decrease DEF flow as the
system detects that a greater or lesser quantity of DEF is needed to
supply the amount of urea needed to keep the SCR catalyst working
properly or trigger an inducement. This DEF dosing feedback removes any
practical incentive for diluting DEF, as any such attempt would result
in more volume of DEF being consumed and trigger an inducement when
emissions control is no longer possible. Further, OEMs have made clear
to operators that using water without urea would cause extensive engine
damage and void the warranty. Today, the per-gallon price of DEF at the
pump is closer to the price of a gallon of distilled water. Given an
operator's ability to physically adjust DEF quality and the increase in
NOX emissions that would result if they do so, EPA maintains
that DEF quality is an adjustable parameter and is proposing to require
inducements when DEF quality fails to meet manufacturer concentration
specifications. Due to widespread DEF availability and familiarity with
operators, EPA believes operators would readily find and use high-
quality DEF to avoid inducements. As discussed in Section IV.D.1.ii,
CD-13-13 provides guidance on DEF quality as an adjustable parameter.
The guidance states that EPA generally considers the range of
adjustment for emission testing to span the change in urea
concentration from 32.5 percent (unadulterated DEF) to the point at
which poor DEF quality can be detected. This point represents the limit
for DEF quality adjustment because it is the first point at which a
manufacturer is able to implement inducements to prevent sustained
engine or vehicle operation with poor quality DEF. EPA is not proposing
changes to this guidance.
Third, EPA is proposing to require inducements to ensure that SCR
systems are designed to be tamper-resistant to reduce the likelihood
that the SCR system would be circumvented, similar to the approach
described in our existing guidance. CISD-09-04R discusses tamper-
resistant design with respect to a list of engine components in the SCR
system and suggests that manufacturers could design these components to
be physically difficult to access in addition to using warnings and
inducements if they are disconnected. We are proposing to require
monitoring for and triggering of an inducement for tampering with the
components listed in CISD-09-04R, as well as for a limited number of
other components. Specifically, we are proposing that open-circuit
fault conditions for the following components trigger inducements if
detected, to prevent disconnection through tampering: (1) DEF tank
level sensor, (2) DEF pump, (3) DEF quality sensor, (4) SCR wiring
harness, (5) NOX sensors, (6) DEF dosing valve, (7) DEF tank
heater, and (8) aftertreatment control module (ACM). Monitoring the DEF
tank heater is important to ensure AECD requirements are met. We are
not proposing to include the language from CISD-09-04R that such
components should be designed to be physically difficult to access
because an inducement condition would be triggered upon the unplugging
of a component (i.e., an open-circuit condition).\624\ Similar to the
approach described in CISD-09-04R which specified that disconnection of
the SCR wiring harness could trigger inducements as a tamper-resistant
design strategy, we are proposing to specify that the ACM also be
monitored for disconnection. In addition to proposing to require
detection of open-circuit conditions for certain components to prevent
tampering, EPA is also proposing to require that manufacturers trigger
an inducement for blocked DEF lines or dosing valves similar to the
approach described in CISD-09-04R.\625\ EPA is proposing that all
inducement-related diagnostic data parameters be made available with
generic scan tools (see section IV.C.1.iii.b. for further information).
Finally, EPA is proposing to require that manufacturers monitor for a
missing catalyst (see OBD requirements for this monitor in 13 CCR
1971.1(i)(3.1.6)) and trigger an inducement if this condition is found.
---------------------------------------------------------------------------
\624\ An Open-Circuit is a fault where the resistance of a
circuit has increased to the point where electrical current will no
longer flow through it, and is typically caused by a blown fuse,
broken wire, or removal of circuit components.
\625\ We are proposing in 40 CFR 1036.110(b)(8)(i) that
manufacturers notify operators of problems before blockages actually
occur to allow operators an opportunity to perform repairs and avoid
an inducement.
---------------------------------------------------------------------------
As indicated in ANPR comments summarized in Section IV.D.2, many
operators report experiencing false inducements from faulty hardware
that are not a result of tampering. These experiences may indicate that
the existing triggers for inducements in engines may be too aggressive,
or that OEMs may not be able to clearly distinguish between tampering
and faulty hardware. EPA reviewed various manufacturer's inducement
strategies in their certification documents and compared those to our
existing guidance. Some manufacturers have certified engines with
nearly 200 different reasons for an engine to go into a derate
condition, including nearly 50 reasons for an SCR-related inducement.
Many of the derates are for engine protection, and we are not proposing
to make any changes to these types of derates. However, we are adopting
a list of SCR system inducement triggers for
[[Page 17543]]
meeting critical emissions-scheduled maintenance and adjustable
parameter requirements that focus on specific emission control
components and conditions that owners can control such as disconnecting
a DEF pump or other SCR-related emission control hardware. The proposed
list includes the tamper-resistance inducement triggers included in
CISD-09-04R as well as additional components. We believe that
standardizing the list of tampering inducement triggers would aid
owners, operators, and fleets in the repair of their vehicles by
reducing the cost and time required to diagnose the reason for
inducement.
Fourth, we are proposing separate four-step derate schedules and
final inducement speeds for vehicles that operate at low and high
speeds as shown in Table IV-13. We are proposing that the application
of low-speed inducements (LSI) and high-speed inducements (HSI) be
based on an individual vehicle's operating profile. In particular,
vehicles that have a stored average vehicle speed below 20 mph during
the previous 30 hours of engine operation (not including idle time)
would be considered low-speed vehicles and be subject to an LSI.
Excluding idle from the calculation of vehicle speed allows us to more
effectively evaluate each vehicle's speed profile, not time spent
idling, which does not impact the effectiveness of a final inducement
speed. EPA chose this speed based on an analysis of real-world vehicle
speed activity data from the FleetDNA database maintained by the
National Renewable Energy Laboratory (NREL).\626\ Our analysis provided
us with insight into the optimum way to characterize high-speed and
low-speed vehicles in a way to ensure these categories received
appropriate inducements that would not be ineffective or overly
restrictive.
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\626\ Miller, Neil; Kopin, Amy. Memorandum to docket EPA-HQ-OAR-
2019-0055. ``Review and analysis of vehicle speed activity data from
the FleetDNA database.'' October 1, 2021.
---------------------------------------------------------------------------
EPA is proposing to require specific inducement schedules for low-
speed and high-speed vehicles. We are proposing to codify progressively
increasing inducement derate schedules that allow the owner to
efficiently address conditions that trigger inducements. Table IV-13
shows the proposed default four-step inducement schedules in cumulative
hours. The time spent in each stage of inducement would include time
spent idling. The initial inducement of either 50 mph or 65 mph would
apply immediately when the OBD system detects: (1) There is
approximately three hours-worth of DEF remaining in the tank, (2) DEF
quality fails to meet manufacturers' concentration specifications, or
(3) when certain SCR system tampering events have occurred. The
inducement schedule would then step down over time to result in a final
inducement speed of either 35 mph or 50 mph depending on individual
vehicle operating profiles. In determining the appropriate final
inducement speeds for this proposal, EPA also relied in part on
analysis of data in the NREL FleetDNA database. Analyzing potential
impacts of final inducement speeds based on vehicle applications
involves a number of different considerations, beyond how much time a
particular application spent at different speeds. For example, the
ability to achieve higher speeds may be critical to many different duty
cycles and logistics necessary for commercial activities. Inducements
are intended to reduce/eliminate the ability to perform work such that
operators will replenish the tank with high-quality DEF and not tamper
with the SCR system. For example, our data show that combination long-
haul vehicles spend nearly almost 40 percent of their driving time over
65 mph. Based on this operation, an inducement speed of 65 mph will
cause a significant impact on the ability of the vehicle to be used for
commercial purposes, which means that any speed restriction below this
threshold is less likely to further incentivize operators to keep
emissions systems compliant. In addition, there were other segments
that may operate at lower average speeds, but when looking at their
duty cycle, it is clear that they depend on being able to complete
their work by achieving high rates of speed frequently, although not
for sustained periods (e.g., delivery vehicles that return to a
warehouse multiple times throughout the day to reload). These vehicles
may travel at lower speeds with frequent stop and go operation during
delivery but may need to travel on the highway to return to the
warehouse in order to complete a certain number of operations in a day.
Many vehicle segments in our sample exhibited this type of duty cycle
with frequent higher speeds, for example, some single short-haul
vehicles that had average speeds under 20 mph had duty cycles that
reached 60-70 mph briefly every hour.
We are proposing that the inducement schedules for low- and high-
speed vehicles include four stages that ramp down speeds to the final
LSI and HSI. The first stepped decrease in speed would apply six hours
after the initial inducement, which allows time for operators to fill
the DEF tank and resume operation in a way that allows the engine to
confirm a proper DEF supply without starting the next stage of
inducement. If the fault code is not resolved, the schedule continues
to reduce the vehicle speed by 5 mph increments in two additional
stages. One of the considerations in choosing the stepped speed
decreases is allowing drivers time to safely adjust to operation at a
lower speed while also adequately incentivizing action by vehicle
owners and operators, and we are proposing that 5 mph increments
achieve this balance. Commenters noted that even small changes in
allowable speeds are sufficient incentive to use high quality DEF.
Further, we believe the first step of our proposed inducement policy
would result in the use of high-quality DEF. The proposed additional
time would also allow for the diagnosis and repair of more extensive
problems and intermittent conditions.
The low-speed vehicle schedule and the final LSI speed of 35 mph is
designed for vehicles such as urban buses, school buses, and refuse
haulers that have sustained operation at low speeds, but frequently
travel at high speeds. Further, the final LSI speed would also apply to
concrete trucks, street sweepers, or other utility vehicles that have
low average speeds, but depend on higher speed operation to get to a
job site. In part, because of this high-speed operation, the final LSI
speed will be effective for compelling operators to properly maintain
their aftertreatment systems. The high-speed vehicle schedule and the
final HSI speed of 50 mph is designed for vehicles such as long-haul
freight trucks that have sustained operation at high speeds. The final
restricted speed of 50 mph prevents the vehicle from travel on most
interstate highways with state laws regarding impeding traffic and may
require the operator to use flashers to warn other vehicles of the
reduced speed.
We expect that the proposed derate schedules would be no less
effective than the current approach under existing guidance for
ensuring operators properly maintain aftertreatment systems and that it
would result in lower costs and impacts to operators and ultimately
result in lower tampering rates. EPA recognizes that the fleet is very
diverse, and believes that applying two inducement schedules and speeds
is an effective and reasonable approach that is not too aggressive or
too inconsequential to ensure operators maintain compliance. Our
analysis and proposed LSI and HSI schedules are intended to achieve the
proper balance
[[Page 17544]]
and limit unintended consequences such as increased tampering.
Table IV-13--Proposed Inducement Schedules
------------------------------------------------------------------------
Maximum speed (mi/hr)
-------------------------
Engine hours \a\ Low-speed All other
vehicles vehicles
------------------------------------------------------------------------
0............................................. 50 65
6............................................. 45 60
12............................................ 40 55
60............................................ 35 50
------------------------------------------------------------------------
\a\ Hours start counting with the onset of the triggering condition
specified in paragraph (b) of this section. For DEF supply, you may
program the engine to reset the timer to three hours when the engine
detects zero DEF flow.
Sixth, to reduce occurrences of false inducements, the proposed
inducement approach would require a warning to be displayed to the
operator to indicate a fault, but utilize a NOX override
feature to prevent false inducement. We are proposing that an
inducement would not be triggered if average data from the
NOX sensor show that the catalyst is reducing NOX
emissions consistent with stored OBD REAL Bin data within an estimated
10 percent margin of error due to limitations of in-use detection and
measurement. A 10 percent reduction in NOX conversion
efficiency has been selected because the accuracy of the NOX
measurement can have errors as much as 10-20 percent based on a study
conducted by SwRI.\627\ This NOX sensor error increases as
the NOX concentration is reduced. Using a 10 percent error
is a reasonable threshold based on the work completed by SwRI and
considering continuing advances in technology of on-board
NOX sensors.
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\627\ ``Heavy-Duty Engine Low-Load Emission Control Calibration,
Low Load Test Cycle Development, and Evaluation of Engine Broadcast
Torque and Fueling Accuracy During Low-Load Operation,'' Low
NOX Demonstration Program--Stage 2, Christopher A. Sharp,
Southwest Research Institute, SwRI Project No. 03.22496, Final
Report, May 6, 2020.
---------------------------------------------------------------------------
For vehicles subject to a HSI, this data would come from Bin 14
which holds data taken during operation at vehicle speeds greater than
40 mph and when the engine power output is greater than 50 percent of
rated power. For vehicles subject to a Low Speed Inducement (LSI), this
data would come from Bin 13 which holds data taken during operation at
vehicle speeds greater than 25 mph and less than or equal to 40 mph and
when the engine power output is greater than 50 percent of rated power.
This data would indicate whether DEF is present in the system as zero
NOX reductions would occur without DEF, and data showing
reductions consistent with operation prior to the condition would
indicate that the operator is adding high-quality DEF. We propose that
the NOX sensor data used to evaluate the need for inducement
would come from the 100-hour active array, which would be reset at the
time an initial inducement trigger occurred. Resetting the array at
that time would ensure that the data used to evaluate whether
sufficient high-quality DEF is present in the system would be taken
after the initial inducement was triggered and not rely on historical
data to make the assessment. The OBD system would continue to monitor
the fault condition and provide a warning to the operator that an issue
should be addressed, but an inducement would not be triggered unless
NOX performance fell below the threshold of a 10 percent
reduction in NOX conversion efficiency (e.g., indicating
that the operator has not added DEF).
Seventh, as discussed in section IV.D.3, EPA is proposing in 40 CFR
1036.111(f) that manufacturers must display the condition that
triggered the pending or active derate and a countdown timer to
estimate the time or distance remaining before the next stage of
derating. This display requirement would apply even if the engine
overrides a detected fault condition based on NOX
measurements, and the display should indicate that the derates will not
apply as long as NOX sensors continue to show that emission
controls are functioning properly. It is critical that operators have
clear and ready access to information regarding inducements to reduce
potential anxiety over progressive engine derates (which can lead to
motivations to tamper) as well as to allow operators to make informed
decisions.
Eighth, we are proposing that the system would remove the
inducement and resume unrestricted engine operation once the OBD system
detects the condition has been remedied. EPA would also expect
manufacturers to enable the system to reset once the problem was
repaired. EPA is proposing to require that generic scan tools be able
to remove an inducement condition. This would allow owners who repair
vehicles outside of commercial facilities to complete the repair
without delay (e.g., flushing and refilling a DEF tank where
contaminated DEF was discovered). However, if the same fault condition
repeats within 80 hours of engine operation (e.g., in response to a DEF
quantity fault an owner adds a small but insufficient quantity of DEF),
we are proposing that the system would treat the reoccurring fault
condition as the same triggering condition and immediately resume the
derate at the same point in the derate schedule where it was last
deactivated. In addition, we are proposing that the Active 100 Hour
Array would not be reset if an additional fault occurs before the first
code is resolved. The 80 hour window should be long enough to prevent
operators from applying temporary remedies, but not so long that
operators are unfairly held to the schedule for a past fault condition
when a new fault occurs. This repeat fault provision would prevent
operators from circumventing requirements by not properly addressing
the problem.
As discussed in Section IV.C, EPA is seeking comment on whether
improvements could be made to OBD to monitor inducement conditions to
ensure a false inducement did not occur and to track such inducements
and the conditions that trigger them. Having access to additional OBD
data for inducement-related conditions can help operators and repair
technicians pinpoint and respond to conditions that currently are often
leading to reports of `no trouble found' or false inducements.
As noted in ANPR comments, vehicle operators have experienced
inducements that do not seem to be keyed to detected fault conditions,
and inducements have occurred on a different schedule than
anticipated.\628\ These problems may be caused by wear conditions,
malfunctioning components, or inadequate system logic. Successful
implementation of the proposed inducement provisions depends on
production of engines that operate according to the engine
manufacturers' designs over a lifetime of in-use operation.
---------------------------------------------------------------------------
\628\ See the comments of the American Trucking Associations on
the CARB Omnibus rulemaking, ``Proposed Heavy-Duty Engine and
Vehicle Omnibus Regulation and Associated Amendments.'' Available
here: https://www.arb.ca.gov/lists/com-attach/45-hdomnibus2020-U2EHMQQ3AGNSegZl.pdf.
---------------------------------------------------------------------------
We believe this proposed approach minimizes potential adverse
impacts on operators while meeting the fundamental objective that
manufacturers design engines to ensure that operators maintain an
adequate supply of DEF to keep the SCR emission control system
functioning properly.
5. Requests for Comment
We are open to considering a wide range of adjustments to the
proposed inducement provisions and request comment on all aspects of
the proposal described in this section. We ask that commenters
suggesting alternative approaches or specifications consider the
principles identified in Section IV.D.3 to inform our development of
the
[[Page 17545]]
proposed provisions. We are interested in any alternative regulatory
provisions and any different principles recommended by commenters, as
well as commenters' views on how EPA applied the identified principles
in developing the proposed inducement provisions.
We are also interested in whether commenters support adoption of
inducement provisions that closely follow existing inducement
strategies in-use, for example derating to 5 miles per hour within four
hours of detecting certain fault conditions and, if so, whether such an
approach would meet the principles we described or whether there are
other principles that support such an approach.
While we believe the proposed derate schedule would effectively
lead every vehicle owner to address certain detected fault conditions
within the duration of the specified schedule, we invite comment and
relevant information that would help to assess how vehicle operators in
a wide variety of vehicle applications would respond to a derate at any
specific level of operating speed restriction. Toward that end, we ask
for comments in response to the following questions:
Is the proposed initial speed restriction of 50 (for low-
speed vehicles) and 65 miles per hour (for high-speed vehicles)
immediately upon detecting a fault condition meaningful? For example,
we may consider alternative initial speed restrictions of 40 and 55 mph
to focus the operator's attention on addressing the fault condition
since the remedy could be as simple as adding DEF or as extensive as
making substantial repairs after a thorough diagnosis.
Is the proposed final speed restriction of 35 (for low-
speed vehicles) and 50 miles per hour (for high-speed vehicles)
meaningful? For example, we may consider alternative final speed
restrictions of 25 and 40 mph.
Is it appropriate to create a fault condition that
triggers inducement three hours before the DEF supply will be depleted?
The engine could alternatively be designed to warn the operator when
DEF supply is running low and start the inducement when the DEF supply
is depleted.
Is the proposed six hours of non-idle operation the right
amount of time for the first stage of inducement to take effect at 50
or 65 miles per hour before progressing to the next stage of derating?
A shorter time may be appropriate for simply refilling DEF, but in
other situations that may frequently occur, the fault condition causing
the inducement requires diagnosing and repairing a defective component.
Is the proposed schedule for successive derates after 12
and 60 hours appropriate? We may consider additional steps. As an
example, we may also consider a longer schedule involving more time
between stages such as 20 and 120 hours. Similarly, we may consider a
shorter schedule reducing the time between stages such as 8 and 40
hours.
Is the proposed 80 hours of operation without repeating a
fault condition the appropriate length of time to distinguish between a
new fault condition that restarts the inducement schedule at the
initial derate speed and a repeated fault condition that resumes the
previous inducement at the same point that the system deactivated the
derate?
Is the proposed schedule of derating speeds over time for
high-speed vehicles from 65 to 50 miles per hour and from 50 to 35
miles per hour both reasonable and effective? Would a more or less
aggressive schedule work to prevent operators from being content with
restricted operation to avoid the cost or inconvenience of maintaining
SCR systems? We request that commenters also explain whether any
information provided would support an adjusted schedule consistent with
the principles described in Section IV.D.3.
Is the proposed average speed of 20 miles per hour over
the preceding 30 hours of operation the appropriate threshold speed for
a more restrictive derate schedule for low-speed vehicles? Is it
appropriate to exclude idle from the low-speed vehicle determination?
Should a high-speed vehicle that continues to operate at
the final inducement speed eventually be treated like a low-speed
vehicle if its average speed eventually falls to that level (20 miles
per hour) based on its slower operation during inducement? Using the
proposed values, this would cause a vehicle to eventually shift from a
final inducement speed of 50 miles per hour down to a final inducement
speed of 35 miles per hour. This question is fundamentally about
whether there are any applications or scenarios for high-speed vehicles
for which an inducement at 50 miles per hour (or another final
inducement speed for high-speed vehicles in the final rule) is
insufficient to compel corrective action.
Monitoring for tampering due to a blocked DEF line or
injector is intended to ensure that the line itself is not crimped or
the injector plugged intentionally. However, EPA is aware that urea
crystallization can mimic this type of tampering. OEMs can monitor DEF
line and injector pressures and know at what point they consider
pressure changes to be indicative of tampering. They should be able to
use these pressure readings to indicate that the system is plugging
over time and warn operators well in advance of an inducement (see
section IV.C.1.iii.2. for more information on this proposal). If
practical, should we specify the amount of time that manufacturers
should provide operators with advance notice of a blocked DEF line or
dosing valve prior to an inducement occurring for those cases where the
blockage is caused by plugging due to DEF crystallization as opposed to
direct tampering?
We request comment on the proposed set of fault conditions for
triggering inducements intended to address the unique aspect of SCR
systems that depend on cooperation from vehicle operators. Toward that
end, we raise the following questions:
Is it necessary and appropriate to include DEF
concentration as a fault condition, as proposed? There is an
established practice of using DEF and engines now have built-in
features to prevent diluting DEF or filling DEF tanks with water. Also,
with the proposed warranty provisions, owners may be more likely to
properly maintain their engines over longer periods, including use of
DEF that meets the owner's manual specifications. We request comment on
whether this concern about DEF quality continues to justify the
additional complexity and the associated risk of false inducements.
Are the proposed fault conditions of DEF fill level, DEF
quality, and tampering associated with the SCR system the proper way to
ensure an adequate supply of quality DEF in-use?
Does the proposal properly define tampering conditions for
inducement by identifying conditions that owners can control, such as
open-circuit faults for disconnected DEF pump, SCR wiring harness, DEF
dosing valve, DEF quality sensors, DEF tank heaters, DEF level sensors,
aftertreatment control module, and NOX sensors?
Is there a risk that the engine will incorrectly detect a
tampering fault condition based on the specified open-circuit faults?
For example, how likely is it that maintenance steps that require
disconnecting or disassembling certain components as part of a repair
will be identified as tampering? Or, how likely is it that a failing
sensor will give an incorrect signal indicating that one of the
specified components has been disconnected? The proposal addresses
this, at least in part, by including an override feature based on
measured
[[Page 17546]]
NOX emissions before and after the SCR catalyst.
Should we allow or require additional fault conditions to
ensure that SCR systems are working properly? We could identify
numerous additional fault conditions based on OBD system monitoring
that detects any number of SCR-related components that need to be
adjusted or replaced. We have focused the proposal on things that
owners can actually control consistent with the original focus of the
existing guidance on ensuring an adequate supply of high-quality DEF
paired with tamper-resistant SCR systems that focus on open-circuit
conditions. We request comment on any additional OBD fault conditions
that would be needed to ensure the functionality of the SCR system.
Should EPA codify the DEF freeze protection guidance that
describes how to meet EPA AECD requirements currently described in CD-
13-13?
Should EPA establish an acceptable range of DEF
concentration for defining the limits of the inducement fault
condition? Inducements for DEF quality are based on the change in urea
concentration from 32.5 percent (unadulterated DEF) to the point at
which poor DEF quality can be detected and inducements are triggered.
Manufacturers design some tolerance into their SCR systems to adapt to
and compensate for in-use DEF quality variances instead of triggering
an inducement for minor concentration differences. For example, if a
vehicle with DEF in the tank has not been driven for some time, some of
the water in the DEF can evaporate, leaving a slightly higher
concentration of urea in the DEF. We seek comment on the need to
clarify in the regulations appropriate DEF quality inducement triggers
to ensure that an acceptable tolerance is being designed into SCR
systems consistently across manufacturers and that reflects real-world
conditions. Further we seek comment on what an acceptable tolerance
would be.
The proposed approach for overriding inducements based on
NOX sensors showing that the SCR catalyst is working
properly is an important feature to reduce the risk of false
inducements. Operators would see a warning for a fault condition even
if the override prevents a speed restriction, which should allow the
operator to take the time necessary to address the fault condition. The
override should be set at a level of NOX conversion
efficiency to reliably indicate that an override is appropriate because
the detected fault condition in fact does not prevent the SCR catalyst
from working according to design. We request comment on the proposed
approach that allows for overriding inducement if the average data from
the NOX sensor show that the catalyst is reducing
NOX emissions consistent with stored OBD REAL Bin data
within an estimated 10 percent margin of error due to limitations of
in-use detection and measurement. Toward that end, we raise the
following questions:
Should the margin of error be more or less than 10
percent? NOX conversion efficiency is more stable at higher
speed and load conditions and is generally greater than 90 percent, so
overriding based on a greater margin of error should still be
effective. Fault conditions such as depleted DEF or disconnected
aftertreatment would cause NOX conversion efficiency to be
at or near zero and would quickly impact the NOX conversion
efficiency value due to the stored data array being reset at the time a
trigger is detected. In such cases a less rigorous or stringent
threshold value would be sufficient to evaluate the validity of the
detected fault condition. Note however that some system defects may
allow for partial NOX conversion.
Are the (reset) Active 100 Hour Array and the specified
Real Bins 13 and 14 the appropriate data to assess the NOX
override, as proposed? The selected operating conditions are intended
to be most favorable for a stable and repeatable current assessment of
NOX conversion efficiency. Would the NOX override
need to account for a wider range of vehicle operation to work properly
for the full range of vehicle applications?
Does the proposed final inducement speed in combination
with the provision for NOX overrides provide a proper self-
healing path for deactivating derates after correcting a fault
condition? There are likely times when this may be a preferrable option
for operators for resolving an inducement instead of relying on scan
tools.
EPA is seeking comment on provisions to accommodate equivalent
engine families that are identical except for the diagnostic system
adjustments needed to meet the different inducement protocols. If
finalized, we would count two equivalent engine families as one for the
purposes of determining the number of engine families that are subject
to OBD demonstration testing requirements for certification. This would
be analogous to the way we are proposing to treat engine families that
have a California-only federal certificate because of differences such
as warranty provisions (see Section IV.C.2.i.a. for further discussion
on this provision).
As described in Section IV.D.1, engine manufacturers have been
producing engines for many years with inducement strategies that align
with the potential approaches described in EPA guidance. If we replace
the guidance documents with regulatory provisions that include new
derating specifications, those specifications could be understood to
represent an alternative design strategy for meeting the objectives
described in guidance relative to requirements for maintenance
specifications and adjustable parameters. It may accordingly be
appropriate to allow engine manufacturers to modify earlier model year
engines to align with the new regulatory specifications. We are not
proposing to change the regulation to address this concern. We are
seeking comment on whether and how manufacturers might use field-fix
practices under EPA's field fix guidance to modify in-use engines with
algorithms that incorporate some or all of the inducement provisions we
include in the final rule.\629\ For example, this approach could
potentially allow engine manufacturers to change the final inducement
speed from 5 miles per hour to 50 miles per hour over a 60-hour period.
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\629\ ``Field Fixes Related to Emission Control-Related
Components,'' EPA Advisory Circular, March 17, 1975.
---------------------------------------------------------------------------
Engine manufacturers may similarly be interested in modifying
engines from the current model year by amending the application for
certification. See Section XII.B.3 for additional discussion related to
amending applications for certification.
Finally, EPA is seeking comment on whether existing manufacturer
inducement strategies are causing certain vocational segments to
transition from diesel to gasoline powertrains. For example, one school
bus manufacturer introduced gasoline-powered buses in late 2016, which
appear to have quickly come to represent nearly 25 percent of
sales.\630\ Another school bus manufacturer has indicated growing
interest in alternative fuel powertrains such as gasoline or propane in
response to SCR-related maintenance issues and downtime.\631\
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\630\ ``Blue Bird delivers its 5,000th gasoline-powered school
bus'' March 13, 2019. Available here: https://blue-bird.com/about-us/press-releases/146-blue-bird-delivers-its-5-000th-gasoline-powered-school-bus.
\631\ ``Fleet Managers Rethinking Fuel Choice: Many Choosing New
Engines That Reduce Budget Pressure and Maintenance Headaches''
February 1, 2019. Available here: https://thomasbuiltbuses.com/bus-advisor/articles/fleet-managers-rethinking-fuel-choice/.
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[[Page 17547]]
E. Certification Updates
In an effort to better serve the regulated community, EPA has taken
a number of important steps to streamline the data collection processes
that manufacturers use to apply for annual certificates of conformity
from the agency. These streamlining efforts include numerous
modifications and enhancements to improve the user experience, minimize
manual data submission processes, and eliminate duplication of effort
for manufacturers. Beginning with the overall process, EPA has made
user-centered design a central theme when developing systems for
manufacturers. Engaging manufacturers before and throughout the
development process helps reduce incorrect assumptions about their
business needs and ensures that systems are end-user tested for
viability. We recently transitioned our compliance information system
from the Verify System to a new Engines and Vehicles Compliance
Information System (EV-CIS). This new platform incorporates
manufacturer feedback and includes updates that help manufacturers work
more efficiently while minimizing the need for costly fixes which can
lead to rework. Although we have made significant progress to improve
the certification process, we welcome comments suggesting additional
improvements EPA could consider.
F. Durability Testing
EPA regulations require that a heavy-duty engine manufacturer's
application for certification include a demonstration that the engines
will meet applicable emission standards throughout their regulatory
useful life. This is often called the durability demonstration.
Manufacturers typically complete this demonstration by following
regulatory procedures to calculate a deterioration factor (DF).
Deterioration factors are additive or multiplicative adjustments
applied to the results from manufacturer testing to quantify the
emissions deterioration over useful life.\632\
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\632\ See proposed 40 CFR 1036.240(c) and the definition of
``deterioration factor'' in 40 CFR 1036.801, which are proposed to
be migrated and updated from 40 CFR 86.004-26 and 86.004-28.
---------------------------------------------------------------------------
Currently, a DF is determined directly by aging an engine and
exhaust aftertreatment system to useful life on an engine dynamometer.
This time-consuming service accumulation process requires manufacturers
to commit to product configurations well ahead of their pre-production
certification testing to complete the durability testing so EPA can
review the test results before issuing the certificate of conformity.
Some manufacturers run multiple, staggered durability tests in parallel
in case a component failure occurs that may require a complete restart
of the aging process.\633\
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\633\ See 40 CFR 1065.415.
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EPA recognizes that durability testing over a regulatory useful
life is a significant undertaking, which can involve more than a full
year of continuous engine operation for Heavy HDE to test to the
equivalent of the current useful life of 435,000 miles. Manufacturers
have been approved, on a case-by-case basis, to age their systems to
between 35 and 50 percent of full useful life on an engine dynamometer,
and then extrapolate the test results to full useful life.\634\ This
extrapolation reduces the time to complete the aging process, but data
from a test program shared with EPA show that while engine out
emissions for SCR-equipped engines were predictable and consistent,
actual tailpipe emission levels were higher by the end of useful life
when compared to emission levels extrapolated to useful life from
service accumulation of 75 or lower percent useful
life.635 636 In response to the new data indicating DFs
generated by manufacturers using service accumulation less than useful
life may not be fully representative of useful life deterioration, EPA
worked with manufacturers and CARB to address this concern through
guidance for MY 2020 and later engines.
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\634\ See 40 CFR 86.004-26.
\635\ U.S. EPA. ``Guidance on Deterioration Factor Validation
Methods for Heavy-Duty Diesel Highway Engines and Nonroad Diesel
Engines equipped with SCR.'' CD-2020-19 (HD Highway and Nonroad).
November 17, 2020.
\636\ Truck and Engine Manufacturers Association. ``EMA DF Test
Program.'' August 1, 2017.
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In this section, we describe our proposal to migrate and update the
DF provisions for heavy-duty highway engines from their current
location in 40 CFR 86.004-26(c) and (d) and 86.004-28(c) and (d) to 40
CFR 1036.245 and 1036.246. While the current DF guidance is specific to
SCR-equipped engines, we are proposing to update our DF provisions to
apply certain aspects of the current DF guidance to all engine families
starting in model year 2027.\637\ We also propose that manufacturers
could optionally use these provisions to determine and verify their
deterioration factors for earlier model years. As noted in the
following section, we propose to continue the option for Spark-ignition
HDE manufacturers to request approval of an accelerated aging DF
determination, as is allowed in our current regulations (see 40 CFR
86.004-26(c)(2)), though our proposed provision would extend this
option to all primary intended service classes. We are not proposing
changes to the existing compliance demonstration provision in 40 CFR
1037.103(c) for evaporative and refueling emission standards. As
introduced in Section III.E, our proposal would apply refueling
emission standards to incomplete vehicles above 14,000 lb GVWR.
Incomplete vehicle manufacturers certifying to the refueling emission
standards for the first time under this proposal would have the option
to use engineering analyses to demonstrate durability using the same
procedures that apply for the evaporative systems on their vehicles
today.
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\637\ As noted in Section III.A, the proposed update to the
definition of ``engine configuration'' in 40 CFR 1036.801 would
clarify that hybrid engines and powertrains would be part of a
certified configuration and subject to all of the criteria pollutant
emission standards and other requirements; thus the DF provisions
for heavy-duty engines discussed in this subsection would apply to
configurations that include hybrid components.
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In Section IV.F.1, we propose two methods for determining DFs in a
new 40 CFR 1036.245, including a new option to bench-age the
aftertreatment system to limit the burden of generating a DF over the
lengthened useful life periods proposed in Section IV.A.3. We also
propose to codify the three DF verification options available to
manufacturers in the recent DF guidance. As described in Section
IV.F.2, the verification options in a new 40 CFR 1036.246 would confirm
the accuracy of the DF values submitted by manufacturers for
certification. In Section IV.F.3, we introduce a test program to
evaluate a rapid-aging protocol for diesel catalysts that we may
consider as an option for CI engine manufacturers to use in their
durability demonstration.
We request comment on the proposed options for DF determination and
verification, including other options we should consider. We further
request comment on whether DF testing of the engine is sufficient for
hybrid engines and powertrains, or if we should consider additional
testing requirements for manufacturers to demonstrate durability of
other key components included in a hybrid configuration (e.g., battery
durability testing).
As described in Section XII.A.8, we are also proposing to allow
manufacturers of nonroad engines to use the procedures described in
this section to establish deterioration factors based on bench-aged
aftertreatment, along with in-use verification testing.
[[Page 17548]]
1. Proposed Options for Determining Deterioration Factor
Accurate methods to demonstrate emission durability are key to
ensuring certified emission levels represent real world emissions, and
the efficiency of those methods is especially important in light of our
proposal to lengthen useful life periods. To address these needs, we
are proposing to migrate our existing regulatory options and include a
new option for heavy-duty highway engine manufacturers to determine DFs
for certification. We note that manufacturers apply these deterioration
factors to determine whether their engines meet the duty cycle
standards. For MY 2031 and later Heavy HDE, we are proposing separate
duty cycle standards at an intermediate useful life, and are further
proposing that a separate deterioration factor would apply for the
intermediate useful life as well.
Consistent with existing regulations, proposed 40 CFR 1036.245
would allow manufacturers to continue the current practice of
determining DFs based on engine dynamometer-based aging of the complete
engine and aftertreatment system out to regulatory useful life. In
addition, under our proposed new DF determination option, manufacturers
would be able to perform dynamometer testing of an engine and
aftertreatment system to a mileage that is less than regulatory useful
life. Manufacturers would then bench age the aftertreatment system to
regulatory useful life and combine the aftertreatment system with an
engine that represents the engine family. Manufacturers would run the
combined engine and bench-aged aftertreatment for at least 100 hours
before collecting emission data for determination of the deterioration
factor. Under this option, the manufacturer would propose a bench aging
procedure and obtain prior approval from the Agency, which could be a
bench aging procedure that is established today (e.g., procedures that
apply for light-duty vehicles under 40 CFR part 86, subpart S).
We request comment on the options proposed for DF determination.
Specifically, we ask commenters to consider if the proposed new bench-
aged aftertreatment option accurately evaluates the durability of the
emission-related components in a certified configuration. We are
proposing to allow manufacturers to define and seek approval for a
less-than-useful life mileage for the dynamometer portion of the bench-
aging option. We request comment on the need to define a minimum number
of engine hours of dynamometer testing beyond what is required to
stabilize the engine before bench-aging the aftertreatment.\638\ We
note that EPA's bench-aging proposal focuses on deterioration of
emission control components. We request comment on including a more
comprehensive durability demonstration of the whole engine, such as the
recent diesel test procedures from CARB's Omnibus regulation that
includes dynamometer-based service accumulation of 2,100 hours or more
based on engine class and other factors.\639\ We also request comment
on whether EPA should prescribe a standardized aging cycle for the
dynamometer portion, as was done by CARB in the Omnibus rule.\640\ We
also request cost and time data corresponding to the current DF
procedures, and projections of cost and time for the options proposed
in this section at the proposed useful life mileages. As discussed in
Section IV.F.3, EPA is currently validating an accelerated aging
protocol for heavy-duty diesel engine aftertreatment systems. We expect
that if the protocol is validated, manufacturers could choose to use
that protocol in lieu of developing their own for approval by EPA.
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\638\ We are proposing to update the definition of ``low-hour''
in 40 CFR 1036.801 to include 300 hours of operation for engines
with NOX aftertreatment to be considered stabilized.
\639\ California Air Resources Board, ``Appendix B-1 Proposed
30-Day Modifications to the Diesel Test Procedures'', May 5, 2021,
Available online: https://ww2.arb.ca.gov/sites/default/files/barcu/regact/2020/hdomnibuslownox/30dayappb1.pdf, page 54.
\640\ California Air Resources Board, ``Staff Report: Initial
Statement of Reasons for Proposed Rulemaking, Public Hearing to
Consider the Proposed Heavy-duty Engine and Vehicle Omnibus
Regulation and Associated Amendments,'' June 23, 2020. Available
online: https://ww3.arb.ca.gov/regact/2020/hdomnibuslownox/isor.pdf,
page III-80.
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2. Proposed Options for Verifying Deterioration Factors
In proposed new 40 CFR 1036.246, manufacturers would annually
verify an engine family's deterioration factor for each duty cycle
until all DFs are verified at 85 percent of useful life. We propose
that a manufacturer could request to apply an approved DF to a future
model year for that engine family, using the proposed updates to
carryover engine data provisions in 40 CFR 1036.235(d), as long as the
carryover data includes DF verification results for the production year
of that new model year as specified in proposed 40 CFR 1036.246(b).
Since emission performance is expected to be stable early in the life
of the engine, we are proposing not to require DF verification in the
first two calendar years following a DF determination for an engine
family. Starting in the third year, manufacturers would verify the DFs
using an in-use engine with a mileage at or greater than 35 percent of
the useful life for the original model year of that DF determination.
Subsequent years after production would increase minimum mileages in 10
percent increments each year. Table IV-14 presents the minimum age we
are proposing for each year after a DF is applied. We note that these
are minimum values and manufacturers could complete the testing earlier
if they recruit higher-mileage vehicles for verification testing. If a
manufacturer is unable to find enough test vehicles that meet the
mileage specifications, we propose that they would perform the testing
using vehicles with the highest available mileage and describe how they
would attempt to test properly qualified vehicles for later years. If
this occurs in the eighth year, they would continue testing in future
years until all tested vehicles have mileage that is at least 85
percent of the engine's useful life.
Table IV-14--Minimum Age for Obtaining In-Use Engines for DF
Verification Testing
------------------------------------------------------------------------
Minimum engine
service
Year of production following the initial model year accumulation
that relied on the deterioration factors (percent of
useful life)
------------------------------------------------------------------------
1.................................................... None
2.................................................... None
3.................................................... 35
4.................................................... 45
5.................................................... 55
6.................................................... 65
7.................................................... 75
8 or later........................................... 85
------------------------------------------------------------------------
We include three testing options in our proposed DF verification
provisions. For each option, manufacturers would select in-use engines
meeting the criteria proposed in 40 CFR 1036.246(c), including the
appropriate minimum mileage corresponding to the production year of the
engine family. We request comment on the proposed number of engines to
test under each of these three DF verification options, as well as the
corresponding pass threshold.
In the first verification option, proposed in new 40 CFR
1036.246(d)(1), manufacturers would test at least two in-use engines
over all duty cycles with brake-specific emission standards in 40 CFR
1036.104(a) by removing each engine from the vehicle to install it on
an engine dynamometer and measure emissions. Manufacturers would
[[Page 17549]]
determine compliance with the emission standards after applying
regeneration adjustment factors to their measured results. We propose
that the engine family passes the DF verification if 70 percent or more
of the engines tested meet the standards for each pollutant over all
duty cycles. If a manufacturer chooses to test two engines under this
option, both engines would have to meet the standards. We are proposing
that the aftertreatment system, including all the associated wiring,
sensors, and related hardware or software be installed on the test
engine. We request comment on whether EPA should require approval for
hardware or software used in testing that differs from those used for
production engines and criteria EPA should consider for that approval.
Under our second proposed verification option in new 40 CFR
1036.246(d)(2), manufacturers would perform the testing on-board the
vehicle using a PEMS. Manufacturers would bin and report the emissions
following the in-use testing provisions in 40 CFR part 1036, subpart E.
Compliance would be determined by comparing emission results to the
off-cycle standards for each pollutant for each bin after adjusting for
regeneration.\641\ We propose the PEMS-based verification would require
testing of at least five in-use engines to account for the increased
variability of vehicle-level measurement. We also propose that the same
70 percent threshold be used to determine a passing result for this
option, which is at least four engines if the manufacturer tests the
minimum of five engines. In the event that a DF verification fails
under the PEMS option, we propose that a manufacturer could reverse a
fail determination and verify the DF using the engine dynamometer
option in 40 CFR 1036.246(d)(1).
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\641\ For Spark-ignition HDE, we are not proposing off-cycle
standards; however, for the in-use DF verification options,
manufacturers would compare to the duty cycle standards applying a
2.0 multiplier for model years 2027 through 2030, and a 1.5
multiplier for model years 2031 and later, or multipliers consistent
with the corresponding medium/high load bin off-cycle standards for
CI.
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Our third proposed option to verify DF is to measure NOX
emissions using the vehicle's on-board NOX measurement
system (i.e., a NOX sensor) according to 40 CFR
1036.246(d)(3). We expect manufacturers would only choose this option
if they have a well-established infrastructure to access on-board data
from a large number of vehicles (e.g., telematics). Manufacturers
choosing this option would verify their NOX measurement
system meets 40 CFR 1065.920(b), is functional within 100 seconds of
engine starting, and maintains functionality over the entire shift-day.
Due to further uncertainty in measurement accuracy, and the fact that
fewer pollutants would be monitored with a NOX sensor, we
propose the on-board NOX measurement system option would
require testing 50 percent of the production for that engine family
with a 70 percent threshold to pass. Similar to the PEMS option, we
propose that a manufacturer could reverse a fail determination and
verify the DF using the engine dynamometer option in 40 CFR
1036.246(d)(1).
In the case of a failed result from any of these verification
options, we proposed that manufacturers could request approval for a
revised DF or retest to determine a new DF, but the affected engine
families would not be able to generate emission credits using a DF that
failed to pass verification. We propose to allow the manufacturer to
continue to certify the engine family for one additional model year
using the original deterioration factor to provide time for the
manufacturer to change the engine and generate new DFs. We may require
manufacturers to certify with revised family emission limits and apply
revised DFs to retroactively adjust the family emission limits and
recalculate emission credits from previous model years that used the
invalidated DF. We note that a DF verification failure may result in an
expanded discovery process that could eventually lead to recall under
our existing provisions in 40 CFR part 1068, subpart F.
As part of the proposed new DF verification provisions, we include
a new 40 CFR 1036.246(c) specifying how to select and prepare engines
for testing. We are proposing to allow manufacturers to exclude
selected engines from testing if they have not been properly maintained
or used and require that the engine must be in a certified
configuration, including its original aftertreatment components.
Recognizing that manufacturers may schedule maintenance for emission-
related components, we request comment on whether restricting engines
to those with original components would considerably limit the number
of candidate engines for testing.
3. Diesel Aftertreatment Rapid Aging Protocol
As discussed in Section IV.F.1, we are proposing that manufacturers
could use engine dynamometer testing for less than full useful life in
combination with an accelerated catalyst aging protocol in their
demonstration of heavy-duty diesel engine aftertreatment durability
through full useful life. EPA has approved accelerated aging protocols
for spark-ignition engine manufacturers to apply in their durability
demonstrations for many years. While CI engine manufacturers could also
propose an accelerated aging protocol for EPA approval, CI engine
manufacturers have largely opted to seek EPA approval to use a service
accumulation test with reduce mileage and extrapolate to determine
their DF.
Other regulatory agencies have promulgated accelerated aging
protocols,642 643 and we are evaluating how these protocols
could apply to our heavy-duty highway engine compliance program. EPA is
in the process of validating a protocol that CI engine manufacturers
could potentially choose to use in lieu of developing their own
protocol as proposed in 40 CFR 1036.245. This validation program for a
diesel aftertreatment rapid-aging protocol (DARAP) builds on existing
rapid-aging protocols designed for light-duty gasoline vehicles (64 FR
23906, May 4, 1999) and heavy-duty engines.\644\
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\642\ California Air Resources Board. California Evaluation
Procedure For New Aftermarket Diesel Particulate Filters Intended As
Modified Parts For 2007 Through 2009 Model Year On-Road Heavy-Duty
Diesel Engines, March 1, 2017. Available online: https://ww3.arb.ca.gov/regact/2016/aftermarket2016/amprcert.pdf.
\643\ European Commission. Amending Regulation (EU) No 583/2011,
20 September 2016. Available online: https://eur-lex.europa.eu/legal-content/EN/TXT/PDF/?uri=CELEX:32016R1718&from=HU.
\644\ Eakle, S and Bartley, G (2014), ``The DAAAC Protocol for
Diesel Aftertreatment System Accelerated Aging''.
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The objective of this validation program is to artificially
recreate the three primary catalytic deterioration processes observed
in field-aged aftertreatment components: Thermal aging based on time at
high temperature, chemical aging that accounts for poisoning due to
fuel and oil contamination, and deposits. The validation program has
access to three baseline engines that were field-aged to the current
useful life of 435,000 miles. For comparison, we are aging engines and
their corresponding aftertreatment systems using our current, engine
dynamometer-based durability test procedure. We are also aging the
catalyst-based aftertreatment systems using a burner \645\ in place of
an engine. The validation test plan compares emissions at the following
approximate intervals: 0 percent, 25 percent, 50 percent, 75 percent,
and 100 percent of the current useful life of 435,000 miles.
[[Page 17550]]
We include more details of our DARAP test program in a memo to the
docket.\646\
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\645\ A burner is a computer controlled multi-fuel reactor
designed to simulate engine aging conditions.
\646\ Memorandum to Docket EPA-HQ-OAR-2019-0055: ``Diesel
Aftertreatment Rapid Aging Program''. George Mitchell. May 5, 2021.
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The DARAP validation program is currently underway, and we have
completed testing of one engine through the current useful life. Our
memo to the docket includes a summary of the preliminary validation
results from this engine. We will docket complete results from our
validation program in a final report for the final rule. If the
validation is successful, we would likely include an option for
manufacturers to reference this protocol for DF determination and
streamline approval under proposed 40 CFR 1036.245(b)(2). We request
comment on improvements we should consider for the protocol outlined in
our memo to the docket, including whether EPA should prescribe a
standardized aging cycle, as was done by CARB in the Omnibus rule, for
input to the DARAP.\647\ We also request comment on the current
proposal to require approval to use DARAP or if EPA should codify this
protocol as a test procedure.
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\647\ California Air Resources Board, Staff Report: Initial
Statement of Reasons for Proposed Rulemaking, ``Public Hearing to
Consider the Proposed Heavy-duty Engine and Vehicle Omnibus
Regulation and Associated Amendments,'' June 23, 2020. https://ww3.arb.ca.gov/regact/2020/hdomnibuslownox/isor.pdf, page III-80.
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G. Averaging, Banking, and Trading
EPA established an averaging, banking, and trading (ABT) program
for heavy-duty engines in 1990 (55 FR 30584, July 26, 1990). By
offering the opportunity to use ABT credits and additional
flexibilities we can design progressively more stringent standards that
help meet our emission reduction goals at a faster and more cost-
effective pace.\648\ In Section III, we show that the proposed
standards are feasible without the use of credits. However, we see
value in maintaining an ABT program to provide flexibility for
manufacturers to spread out their investment and prioritize technology
adoption in the applications that make the most sense for their
businesses during the transition to meeting new standards. An ABT
program is also an important foundation for targeted incentives that we
are proposing to encourage manufacturers to adopt advanced technology
in advance of required compliance dates.\649\
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\648\ See NRDC v. Thomas, 805 F. 2d 410, 425 (D.C. Cir. 1986)
that upheld emissions averaging after concluding that ``EPA's
argument that averaging will allow manufacturers more flexibility in
cost allocation while ensuring that a manufacturer's overall fleet
still meets the emissions reduction standards makes sense''.
\649\ See Section IV.H for our proposed early adoption
incentives.
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In Section IV.G.1, we introduce our proposal to continue allowing
averaging, banking, and trading of NOX credits generated
against applicable heavy-duty engine NOX standards. We also
propose targeted revisions to the current ABT approach to account for
specific aspects of the broader proposed program, which include
discontinuing a credit program for HC and PM and new provisions to
clarify how FELs apply for additional duty cycles. We recognize that
ABT allows manufacturers to use generated emission credits (from
engines produced with emission levels below the standards) to produce
engines with emission levels above the standards. To limit the
production of new engines with higher emissions than the standards, we
are proposing restrictions for using emission credits generated in
model years 2027 and later that include averaging sets (Section
IV.G.2), FEL caps (Section IV.G.3), and limited credit life (Section
IV.G.4). We are also proposing that credits generated as early as MY
2024 against current criteria pollutant standards could only be used in
MY 2027 and later if they meet proposed requirements for the generation
of transitional credits (Sections IV.G.5 and IV.G.6).
The existing ABT provisions that apply for GHG standards in 40 CFR
part 1036, subpart H, were adapted for the Phase 1 GHG rulemaking from
earlier ABT provisions for HD engines (i.e., 40 CFR 86.007-15).\650\ In
this rulemaking and described in this section, we are proposing to
revise 40 CFR part 1036, subpart H, to also apply for criteria
pollutant standards.\651\ We are also proposing a new paragraph at 40
CFR 1036.104(c) to specify how the ABT provisions would apply for MY
2027 and later heavy-duty engines subject to the proposed criteria
pollutant standards in 40 CFR 1036.104(a). The proposed interim
provision in 40 CFR 1036.150(a)(1) describes how manufacturers could
generate credits in MY 2024 through 2026 that could be applied in MY
2027 and later.
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\650\ 76 FR 57127 and 57238, September 15, 2011.
\651\ Our proposal does not include substantive revisions to the
existing GHG provisions in 40 CFR 1036, subpart H; our proposed
revisions clarify whether paragraphs apply for criteria pollutant
standards or GHG standards.
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We request comment on our proposed revisions to the ABT program. As
discussed further below, we are particularly interested in stakeholder
feedback on alternative approaches to accounting for multiple standards
and duty cycles, as well as our proposed approaches for restricting the
use of credits that are generated for use in MY 2027 and later.
1. Multiple Standards and Duty Cycles
Heavy-duty compression-ignition engine manufacturers currently must
certify to FTP, SET, and off-cycle standards.\652\ Based on FTP and SET
test results, CI engine manufacturers participating in the ABT program
declare FELs in their application for certification. Spark-ignition
engine manufacturers that are only subject to FTP standards may also
declare FELs based on the FTP duty cycle testing. An FEL replaces the
standard and the manufacturer agrees to meet that FEL whenever the
engine is tested over the FTP or SET duty cycle--whether for
certification or a selective enforcement audit. The current NTE
standards apply in-use whenever a CI engine is operating within the NTE
applicability limits and are equal to 1.5 times the FTP and SET
standards. The same 1.5 adjustment factor applies to the declared FEL
for CI engine manufacturers participating in ABT.
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\652\ As discussed in Section III, the current standards use the
same numeric value for the FTP and SET cycles. The Not to Exceed
(NTE) standard is an off-cycle standard that applies when an engine
is not on a defined laboratory test cycle.
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We are not proposing changes to the following aspects of the ABT
program currently specified in 40 CFR 86.007-15:
Allow ABT credits for NOX
Calculate NOX credits based on a single
NOX Family Emission Limit (FEL) for an engine family
Specify FELs to the same number of decimal places as the
applicable standards
Apply FEL caps for NOX to constrain maximum
values for FELs
Calculate credits based on the work and miles of the FTP
cycle
Limit credits to four averaging sets corresponding to the
four primary intended service classes (detailed in Section IV.G.2)
As discussed in Section III, we are proposing to revise HC and PM
standards for heavy-duty engines to levels that are feasible without
the use of credits. We are proposing not to allow averaging, banking,
or trading for HC (including NOX+NMHC) or PM for MY 2027 and
later engines. This includes not allowing HC and PM emissions credits
from prior model years to be used for MY 2027 and later engines. For
engines certified to MY 2027 or later standards, manufacturers must
demonstrate in their application for certification that they meet the
proposed
[[Page 17551]]
PM, HC, and CO emission standards in 40 CFR 1036.104(a) without using
emission credits.
While we continue to consider the FTP duty cycle the appropriate
reference cycle for generating NOX emission credits, we are
proposing new provisions to ensure the NOX emission
performance over the FTP is proportionally reflected in the range of
cycles that we are proposing for these heavy-duty engines.
Specifically, we propose that manufacturers would declare an FEL to
apply for the FTP standards and then they would calculate a
NOX FEL for the other applicable cycles by applying an
adjustment factor based on their declared FELFTP.\653\ We
propose the adjustment factor be a ratio of the declared NOX
FELFTP to the FTP NOX standard to scale the
NOX FEL of the other duty cycle or off-cycle standards.\654\
For example, if a manufacturer declares an FELFTP of 30 mg
NOX/hp-hr in MY 2031 for a Heavy HDE, where the proposed
NOX standard is 40 mg/hp-hr, a ratio of 30/40 or 0.75 would
be applied to calculate a FEL to replace each NOX standard
that applies for these engines in the proposed 40 CFR 1036.104(a).
Specifically, for this example, a Heavy HDE manufacturer would replace
the intermediate and full useful life standards for SET, LLC, and the
three off-cycle bins with values that are three-quarters of the
proposed standards. For an SI engine manufacturer that declares an
FELFTP of 15 mg NOX/hp-hr compared to the
proposed MY 2031 of 20 mg/hp-hr, a ratio of 15/20 or 0.75 would be
applied to the SET duty cycle standard to calculate an
FELSET. Note that an FELFTP can also be higher
than the NOX standard in an ABT program if it is offset by
lower-emitting engines in an engine family that generates equivalent or
more credits in the averaging set. For an FEL higher than the
NOX standard, the adjustment factor would proportionally
increase the emission levels allowed when manufacturers demonstrate
compliance over the other applicable cycles.\655\
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\653\ Our proposed approach for calculating a NOX FEL
is similar to the current approach for NTE standards; see Section
III.C.1 for more description of the current NTE standards.
\654\ We are proposing to require manufacturers to declare the
NOX FEL for the FTP duty cycle in their application for
certification. Manufacturers and EPA will calculate FELs for the
other applicable cycles using the procedures specified in 40 CFR
1036.104(c)(3) to evaluate compliance with the other cycles;
manufacturers would not be required to report the calculated FELs
for the other applicable cycles. As noted previously, manufacturers
would demonstrate they meet the standards for PM, CO, and HC and
would not calculate or report FELs for those pollutants.
\655\ We are proposing in 40 CFR 1036.104(c) that manufacturers
meet the PM, HC, and CO emission standards without generating or
using credits; they would not be required to calculate PM, HC, and
CO FELs as is proposed for NOX.
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Under the current and proposed ABT provisions, FELs serve as the
emission standards for the engine family for the respective testing. In
our proposal, manufacturers would include test results to demonstrate
their engines meet the declared and calculated FEL values for all
applicable cycles (see proposed 40 CFR 1036.240(a)). CI engine
manufacturers participating in ABT would use the FELs calculated for
the off-cycle bins to replace the standards in the in-use testing
provisions proposed in 1036, subpart E and PEMS-based DF verifications
in the proposed 40 CFR 1036.246(2).\656\ We expect manufacturers would
base their final FELFTP for credit generation on their
engine family's emission performance on the most challenging cycle. For
instance, if a CI engine manufacturer demonstrates NOX
emissions on the FTP that is 25 percent lower than the standard but can
only achieve 10 percent lower NOX emissions for the low load
cycle, the declared FELFTP would be based on that 10 percent
improvement to ensure the proportional FELLLC would be met.
For the duty cycle standards at intermediate useful life, we are
proposing that the DF determination data at the equivalent intermediate
useful life mileage serve as a demonstration of emission control
performance for certification. For off-cycle standards, we are
proposing that manufacturers may attest, rather than demonstrate, that
all the engines in the engine family comply with the proposed off-cycle
emission standards for all normal operation and use (see the proposed
40 CFR 1036.205(p)) in their application for certification.
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\656\ We are not proposing off-cycle standards for SI engines;
SI engine manufacturers opting for PEMS-based DF verification in the
proposed 40 CFR 1036.246(2) would use their FEL to calculate the
effective in-use standard for those procedures.
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Once FEL values are established, credits are calculated based on
the FTP duty cycle. We are not proposing substantive revisions to the
equation that applies for calculating emission credits in 40 CFR
1036.705, but we are proposing to update the variable names and
descriptions to apply for both GHG and criteria pollutant
calculations.\657\ In Equation IV-1, we reproduce the equation of 40
CFR 1036.705 to emphasize how the FTP duty cycle applies for
NOX credits. Credits are calculated as megagrams (i.e.,
metric tons) based on the emission rate over the FTP cycle. The
emission credit calculation represents the emission impact that would
occur if an engine operated over the FTP cycle for its full useful
life. The difference between the FTP standard and the family limit
(i.e., FEL for criteria pollutants) is multiplied by a conversion
factor that represents the average work performed over the FTP duty
cycle to get the per-engine emission rate over the cycle. This value is
then multiplied by the production volume of engines in the engine
family and the applicable useful life mileage. Credits are calculated
at the end of the model year using actual production volumes for the
engine family. The credit calculations are submitted to EPA as part of
a manufacturer's ABT report (see 40 CFR 1036.730).
---------------------------------------------------------------------------
\657\ The emission credits equations in the proposed 40 CFR
1036.705 and the current 40 CFR 86.007-15(c)(1)(i) are functionally
the same.
[GRAPHIC] [TIFF OMITTED] TP28MR22.001
Where:
StdFTP = the FTP duty cycle NOX emission
standard, in mg/hp-hr, that applies for engines not participating in
the ABT program
FEL = the engine family's FEL for NOX, in mg/hp-hr.
WorkFTP = the total integrated horsepower-hour over the
FTP duty cycle.
MilesFTP = the miles of the FTP duty cycle. For Spark-
ignition HDE, use 6.3 miles. For Light HDE, Medium HDE, and Heavy
HDE, use 6.5 miles.
Volume = the number of engine eligible to participate in the ABT
program within the given engine family during the model year, as
described in 40 CFR 1036.705(c).
UL = the useful life for the standard that applies for a given
engine family, in miles.
2. Averaging Sets
EPA has historically allowed averaging, banking, and trading only
[[Page 17552]]
within specified ``averaging sets'' for its heavy-duty engine emission
standards. This restriction is in place to avoid creating unfair
competitive advantages or environmental risks due to credit
inconsistency.\658\ We propose to continue this approach, using engine
averaging sets that correspond to the four primary intended service
classes,\659\ namely:
---------------------------------------------------------------------------
\658\ 66 FR 5002 January 18, 2001 and 81 FR 73478 October 25,
2016.
\659\ Primary intended service class is defined in 40 CFR
1036.140, which is referenced in the current 40 CFR 86.004-2.
Spark-ignition HDE
Light HDE
Medium HDE
Heavy HDE
As discussed in Section IV.I, we are proposing that manufacturers
could certify battery-electric and fuel cell electric vehicles to
generate NOX emission credits. Manufacturers would include
battery-electric and fuel cell electric vehicles in an averaging set
based on a manufacturer-declared primary intended service class
considering the GVWR of the vehicle.\660\
---------------------------------------------------------------------------
\660\ As specified in the proposed 40 CFR 1037.102(b)(1),
battery-electric and fuel cell electric vehicles would certify to
standards in the following engine categories: Light HDE, Medium HDE
and Heavy HDE, and as such would only generate NOX
emission credits in these averaging sets. The same restrictions
would apply to averaging, banking, or trading these credits only
within the averaging set in which they are generated (see the
proposed 40 CFR 1036.741)
---------------------------------------------------------------------------
3. FEL Caps
EPA has historically capped FELs for a new criteria pollutant
standard at the level of the previous emission standard to avoid engine
technologies backsliding. FEL caps limit the amount that an individual
engine can emit above the level of emission standard when manufacturers
choose to use emission credits to comply with the standard. Without a
FEL cap, manufacturers could choose to use emission credits to produce
engines that emit at any numeric level for which they had sufficient
credits, whereas, with a FEL cap in place, EPA can constrain the level
of emissions from engines that are certified with the use of credits.
By setting the FEL cap at the level of the previous emission standard
EPA can ensure that all engines must at least maintain the current
level of emission control performance.
In this section, we are proposing a new approach to setting FEL
caps. We believe FEL caps continue to be critical to avoid backsliding
through use of emission credits. Considering our proposal to allow
manufacturers to include BEVs or FCEVs in the NOX ABT
program, we believe FEL cap levels below the previous standard are
appropriate. The zero-tailpipe emissions performance of BEVs and FCEVs
inherently provides the opportunity for manufacturers to generate more
credits from these vehicles relative to conventional engines that
produce emissions between zero and the level the standard. We believe
that lower FEL caps would provide a necessary constraint on allowable
emission levels from CI and SI engines that would use NOX
credits generated from BEVs or FCEVs. See Section IV.I for more
discussion on our proposal to allow manufacturers to generate
NOX emission credits from BEVs and FCEVs.
As specified in the proposed 40 CFR 1036.104(c)(2), the maximum
NOX FELFTP values for model year 2027 through
2030 under proposed Option 1, or model year 2027 and later under
proposed Option 2, would be 150 mg/hp-hr, which is consistent with the
average NOX emission levels achieved by recently certified
CI engines (see Chapter 3.1.2 of the draft RIA). We believe a cap based
on the average NOX emission levels of recent engines is more
appropriate than a cap at the current standard of 0.2 g/hp-hr (200 mg/
hp-hr) when considering the potential for manufacturers to apply
NOX credits generated from electric vehicles for the first
time. For MY 2031 and later under Option 1, we propose a consistent 30
mg/hp-hr allowance for each primary intended service class applied to
each full useful life standard. For Spark-ignition HDE, Light HDE, and
Medium HDE, this proposed allowance would equate to a NOX
FELFTP cap of 50 mg/hp-hr compared to the proposed full
useful life standard of 20 mg/hp-hr. Heavy HDE would have a separate
NOX FELFTP cap of 70 mg/hp-hr compared to the
proposed 40 mg/hp-hr full useful life standard. For MY 2031 and later
FEL caps under Option 1, we are proposing a 30 mg/hp-hr allowance in
lieu of the proposed Option 1 MY 2027 standard of 35 mg/hp-hr for two
reasons. First, we do not believe a 15 mg/hp-hr differential between
the MY 2031 and MY 2027 standards would provide an appropriate
incentive for Spark-ignition HDE, Light HDE, and Medium HDE
manufacturers to develop advanced technologies in early model years.
Second, the MY 2031 standard for Heavy HDE is higher than the MY 2027
standard to reflect deterioration over the longer useful life.
We request comment on our proposed FEL caps, including our approach
to base the cap for MY 2027 through 2030 under Option 1, or MY 2027 and
later under Option 2, on the recent average NOX emission
levels. We request comment on whether the NOX
FELFTP cap in MY 2027 should be set at a different value,
ranging from the current federal NOX standard of 205 mg/hp-
hr to the 50 mg/hp-hr standard that will be in place for engines
subject to CARB's HD Omnibus rule starting in MY
2024.661 662 663 We also request comment on the proposal to
set the proposed Option 1 MY 2031 NOX FEL caps at 30 mg/hp-
hr above the full useful life standards. We request comment on whether
different FEL caps should be considered if we finalize standards other
than those proposed (i.e., within the range between the standards of
proposed Options 1 and 2 as described in the feasibility analysis of
Section III).
---------------------------------------------------------------------------
\661\ California Air Resources Board, Staff Report: Initial
Statement of Reasons for Proposed Rulemaking, ``Public Hearing to
Consider the Proposed Heavy-duty Engine and Vehicle Omnibus
Regulation and Associated Amendments,'' June 23, 2020. https://ww3.arb.ca.gov/regact/2020/hdomnibuslownox/isor.pdf, page III-4.
\662\ Note that the current g/hp-hr emission standards are
rounded to two decimal places, which allow emission levels to be
rounded down by as much as 5 mg/hp-hr.
\663\ As noted in Section I.D, EPA is reviewing a waiver request
under CAA section 209(b) from California for the Omnibus rule; we
may include consideration of engines meeting the Omnibus
requirements as one of the factors in our determination of an
appropriate FEL cap level for the final EPA rule.
\664\ This includes credits generated by BEVs or FCEVs for use
in MYs 2027 and later, as discussed in Section IV.I.
---------------------------------------------------------------------------
4. Credit Life for Credits Generated for Use in MY 2027 and Later
In the original heavy-duty criteria pollutant ABT program (55 FR
30584, July 26, 1990), the recent Phase 2 heavy-duty GHG rulemaking (81
FR 73638, October 25, 2016), and the current CARB HD Omnibus
rulemaking, a limited credit life was adopted to help encourage
continued technology development to meet the proposed standards. We are
proposing to update the existing credit life provisions in 40 CFR
1036.740(d) to apply for both CO2 and NOX
credits. As specified in the proposed 40 CFR 1036.740(d),
NOX emission credits generated for use in MY 2027 and later
could be used for five model years after the year in which they are
generated.\664\ For example, credits generated in model year 2025 could
be used to demonstrate compliance with emission standards through model
year 2030.
[[Page 17553]]
We are not proposing an expiration date for the ABT program, and
manufacturers could continue to generate credits by adopting
increasingly advanced technologies. However, we do not see a need for
manufacturers to bank credits generated in a given model year
indefinitely. We recognize the need to allow enough time for
manufacturers to apply credits generated early to cover the transition
to the more stringent standards of proposed Option 1 for MY 2031. We
believe a five-year credit life adequately covers a transition period
for that option, while continuing to encourage technology development
in later years. We are not proposing to migrate 40 CFR 86.004-
15(c)(1)(ii) that specifies a discount for credits that are banked or
traded. Discounted credits were originally included to incentivize
manufacturers to adopt new technology instead of relying on the use of
older credits (62 FR 54703, October 21, 1997). We believe the proposed
five-year credit life would provide the same incentive as a credit
discount. We request comment on our proposed five-year credit life.
5. Existing Credit Balances
Under the current HDE criteria pollutant ABT program, manufacturers
have generated NOX emission credits with an unlimited credit
life but have not used the credits in recent years. While emission
credits generated prior to MY 2027 could continue to be used to meet
the existing emission standards through MY 2026 under 40 CFR part 86,
subpart A, we are proposing that these banked credits could not be used
to meet the proposed MY 2027 and later standards for two reasons.
First, the credits were generated without demonstrating emissions
control under all test conditions of the proposed program, and thus are
not equivalent to credits that would be generated under the proposed
program. Specifically, the existing credits were generated without
demonstrating emission control on the proposed SET duty-cycle standard
for SI engines, or the proposed low-load duty-cycle standard and
proposed off-cycle standards and test procedures for CI engines.
Second, EPA did not rely on the use of existing credit balances to
demonstrate feasibility of the proposed standards (see Section III).
Taken together, these two factors lead us to believe that it would
not be appropriate to allow the unlimited use in the proposed new
NOX compliance program of credits generated under the
existing program. We are proposing a new interim provision in 40 CFR
1036.150(a) that includes the options for manufacturers to bank credits
for use in MY 2027 and later. In paragraph (a)(1), we are proposing
provisions to allow manufacturers to generate transitional
NOX credits prior to MY 2027 that could be applied for MY
2027 and later based on an approach that combines the current
NOX standards and the proposed test procedures (see Section
IV.G.6). Paragraph (a)(2) includes our proposal to allow manufacturers
to generate early adoption incentive credits by complying with the
proposed MY 2027 standards (or MY 2031 standards, if applicable) before
the required compliance date (see Section IV.H).\665\ Paragraph (a)(3)
would clarify that manufacturers must use one of these two options for
generating credits prior to MY 2027 for use in MY 2027 and later.
---------------------------------------------------------------------------
\665\ Also see Section IV.I and the corresponding proposed
provisions in 40 CFR 1037 for a description of how these options
apply for manufacturers certifying electric vehicles.
---------------------------------------------------------------------------
6. Transitional Credits Generated in MYs 2024 Through 2026
We are proposing an option for manufacturers to generate
transitional credits in MYs 2024 through 2026 that could be applied in
MYs 2027 and later. We propose these transitional credits as a
flexibility that accounts for key differences between the current and
proposed compliance programs, and incentivizes manufacturers to adopt
the proposed test procedures earlier than required in MY 2027. As
described below, the proposed approach bases the transitional credit
calculation on the current NOX standards and useful life
periods; therefore, manufacturers may not need to adopt new
technologies or demonstrate durability over longer useful life periods,
which would otherwise be needed to comply with the proposed more
stringent emission standards and longer useful life periods.\666\
---------------------------------------------------------------------------
\666\ In Section IV.H, we propose early adoption incentives with
credit multipliers for manufacturers who achieve the full proposed
emission standards and compliance measures for engine families
before MY 2027.
---------------------------------------------------------------------------
Specifically, we are proposing a new interim provision in 40 CFR
1036.150(a)(1) that manufacturers could use to generate transitional
credits in model years 2024 through 2026. The transitional credits rely
on the same structure as the general ABT provisions proposed in 40 CFR
1036.104(c) and subpart H, with differences noted in this section.
Manufacturers would similarly declare a NOX FEL for
operation over the FTP duty cycle. The FELFTP would then be
used to calculate FELs for operation over the other applicable duty
cycles and off-cycle bins for which there are no current standards.
Manufacturers would calculate an FEL for each other applicable cycle by
multiplying the corresponding MY 2027 standard for that cycle by the
ratio of their declared FELFTP to the MY 2027 FTP standard.
For an example model year 2025 Light HDE engine family, the
proposed Option 1 MY 2027 NOX standards are 35 mg/hp-hr for
FTP and SET, and 90 mg/hp-hr for LLC. If a Light HDE manufacturer
declares an FELFTP of 0.10 g/hp-hr, then the calculated MY
2025 FEL for LLC (FELLLC) would equal 0.090 g/hp-hr
multiplied by the ratio 0.10/0.035, i.e., 0.26 g/hp-hr. The
manufacturer would have to demonstrate that they can meet an LLC
NOX emission level of 260 mg/hp-hr for certification.
Similar to the general ABT program, the FELs calculated for these
cycles would serve as the emission standards for the engine family for
the respective testing, and manufacturers would demonstrate that they
meet those FELs in their application for certification. Compared to the
current ABT program, CI engine manufacturers opting to generate
transitional credits under this proposal would have to show that they
meet a calculated FELLLC on the proposed LLC test procedure
in 40 CFR 1036.512. SI engine manufacturers would have to show that
they meet a calculated FELSET on the proposed SET test
procedure in 40 CFR 1036.505.
To calculate transitional credits, we propose that manufacturers
would apply the declared FELFTP in the emission credits
equation in 40 CFR 1036.705(b)(1) (see Equation IV-1). We propose that
the credits be calculated relative to the current FTP standard of 0.20
g/hp-hr and the current useful life that applies for the engine family
as defined in 40 CFR 86.004-2.
Since transitional credits would be used in MYs 2027 or later, we
are proposing that transitional credits would have the same five-year
credit life as proposed for other credits generated for use in MYs 2027
and later. See proposed 40 CFR 1036.740(d). Similarly, to generate
transitional NOX emission credits, manufacturers would be
required to meet the applicable current PM, HC, and CO emission
standards in 40 CFR 86.007-11 or 86.008-10 without generating or using
emission credits. We propose that manufacturers would record the PM,
HC, and CO emission levels during testing over the proposed new duty
cycles, but they would not scale PM, HC, and CO as proposed for
NOX over the other cycles.
We request comment on our proposed approach to offer transitional
NOX
[[Page 17554]]
emission credits that incentivize manufacturers to adopt the proposed
test procedures earlier than required in MY 2027. We request comment on
if CI engines should be subject to off-cycle standards as proposed in
40 CFR part 1036, subpart E, to qualify for the transitional credits.
We are specifically interested in comments on other approaches to
calculating transitional credits before MY 2027 that would account for
the differences in our current and proposed compliance programs. We
also request comment on our proposal to apply a five-year credit life
for transitional NOX emission credits.
H. Early Adoption Incentives
We are proposing an early adoption incentive program as an interim
provision in 40 CFR 1036.150(a)(2). Manufacturers have four or more
model years of lead time to meet the proposed criteria pollutant
standards that would begin to apply in MYs 2027 and 2031 for proposed
Option 1 or MY 2027 for proposed Option 2. However, we recognize that
manufacturers have opportunities to introduce some technologies earlier
than required and that public health and the environment would benefit
from early introduction. Specifically, early introduction of new
emission control technologies can accelerate the entrance of lower-
emitting engines and vehicles into the heavy-duty vehicle fleet,
thereby reducing NOX emissions from the heavy-duty sector
and lowering its contributions to ozone and PM formation.
Early introduction of engines capable of meeting all of the
proposed standards and requirements for MY 2027, or MY 2031 if
applicable, would reduce emissions from heavy-duty trucks across
operating modes and maintain that degree of emission control throughout
a longer portion of the engine operational life. For example, our
analysis shows that without the proposed standards, low-load emissions
would account for 28 percent of the heavy-duty NOX emission
inventory in calendar year 2045, which suggests that early introduction
of technologies capable of reducing low-load emissions could help
accelerate important reductions of this portion of the inventory.
Similarly, our analysis shows that emissions attributable to
deterioration of emission controls after the existing useful life
periods would account for 25 percent of the heavy-duty emission
inventory in calendar year 2045, which again suggests that early
adoption of technologies capable of reducing emissions for longer
periods of time could have important impacts on this part of the heavy-
duty emission inventory (see Section I.E for more details on Engine
Operation and Processes Contributing to Heavy-Duty NOX
Emission Inventory in 2045). As discussed in Section II, many state and
local agencies have asked the EPA to further reduce NOX
emissions, specifically from heavy-duty engines, because such
reductions will be a critical part of many areas' strategies to attain
and maintain the ozone and PM2.5 NAAQS. Several of these
areas are working to attain or maintain NAAQS in timeframes leading up
to and immediately following the required compliance dates of the
proposed standards, which underscores the importance of the early
introduction of lower-emitting vehicles.
We are proposing an early adoption incentive program that would
recognize the environmental benefits of lower-emitting engines and
vehicles entering the fleet ahead of required compliance dates for the
proposed standards. Under the proposed new interim provision in 40 CFR
1036.150(a)(2), this optional program would allow manufacturers who
demonstrate early compliance with the proposed MY 2027, or MY 2031 if
applicable, standards to generate more NOX credits for the
relevant early compliance model years than under the proposed ABT
program for the model years for which the standards are applicable
(described in Section IV.G).
1. Eligibility for Early Adoption Incentives
In MYs 2024 through 2026, manufacturers may choose to participate
in the proposed early adoption incentive program by demonstrating
compliance with all of the proposed MY 2027 (or, alternatively, MY
2031) standards and other requirements specified in proposed 40 CFR
1036.205.\667\ Similarly, under proposed Option 1, manufacturers may
participate in the proposed early adoption incentive program in MYs
2027 through 2030 by demonstrating compliance with all of the proposed
Option 1 MY 2031 standards and other requirements. Early adoption
credits generated under proposed 40 CFR 1036.150(a)(2) could be used to
comply with the proposed NOX emission standards starting as
early as MY 2027 as further specified in proposed 40 CFR part 1036,
subpart H.
---------------------------------------------------------------------------
\667\ See Section IV.G.1 for discussion on the relationship of
the FELFTP and demonstrating compliance with all duty-cycle
standards.
---------------------------------------------------------------------------
2. Calculating Credits Under the Early Adoption Incentive Program
Our proposed early credit provisions in 40 CFR 1036.150(a)(2)
recognize the benefits of early adoption of low-NOX
technologies in two ways. First, we propose to reduce the declared FEL,
for purpose of calculating credits, to provide appropriate credit for
the additional years of emissions assurance that come with certifying
to a longer useful life. Second, we proposed to apply a traditional
credit multiplier to further incentivize early adoption of technologies
that will meet our standards. Our proposed multipliers would be based
on the current model year relative to the model year of the standards
to which the engine is being certified, with a larger multiplier for
meeting the MY 2031 requirements before MY 2027.
To calculate credits under the early adoption incentive program, we
are proposing a manufacturer would multiply the engine family's
declared FEL by a ratio of useful life period of the current model year
relative to the longer useful life period of the model year to which
the engine family is certified.\668\ For example, a manufacturer
certifying a MY 2027 Heavy HDE to proposed Option 1 MY 2031 standards
would multiply the declared FELFTP by the ratio of 600,000 miles to
800,000 miles (i.e., MY 2027 UL to MY 2031 UL for Heavy HDE under
proposed Option 1). The manufacturer would then apply a multiplier to
calculate the total early adoption credit for the engine family.
Equation IV-2 illustrates how the Eq. 1036.705-1 would be updated to
calculate early credits as proposed in 40 CFR 1036.150(a)(2). The
proposed Early Adoption Multiplier (ECM) values are shown in Table IV-
15.
---------------------------------------------------------------------------
\668\ This approach is similar to the early compliance approach
adopted by CARB in the 30-Day Modifications to the HD Omnibus
regulation. See Appendix B-1 and Appendix B-2 available online:
https://ww2.arb.ca.gov/rulemaking/2020/hdomnibuslownox.
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[[Page 17555]]
[GRAPHIC] [TIFF OMITTED] TP28MR22.002
Where:
StdFTP = the FTP duty cycle NOX emission
standard, in mg/hp-hr, that applies for engines not participating in
the ABT program
FEL = the engine family's FEL for NOX, in mg/hp-hr.
ULMY = the useful life, in miles, that applies for
engines not participating in the ABT program in that model year.
UL = the useful life, in miles, for the standard that applies for
the applicable primary intended service class.
WorkFTP = the total integrated horsepower-hour over the
FTP duty cycle.
MilesFTP = the miles of the FTP duty cycle. For Spark-
ignition HDE, use 6.3 miles. For Light HDE, Medium HDE, and Heavy
HDE, use 6.5 miles.
Volume = the number of engines eligible to participate in the ABT
program within the given engine family during the model year, as
described in the existing 40 CFR 1036.705(c).
EAM = early adoption multiplier based on model year of the engine
family and the model year of the standard to which the engine family
is being certified. See Table IV-15.
Table IV-15--Proposed Early Adoption Multipliers
----------------------------------------------------------------------------------------------------------------
Meet all requirements Early adoption
Engine family model year \a\ for model year multiplier
----------------------------------------------------------------------------------------------------------------
2024 through 2026............................................. 2027 1.5
2024 through 2026 \b\......................................... 2031 2.0
2027 through 2030 \b\......................................... 2031 1.5
----------------------------------------------------------------------------------------------------------------
\a\ BEV and FCEV could generate NOX emission credits as described in Section IV.I.2.ii, but would not be
eligible for early adoption multipliers.
\b\ Early adoption multipliers for meeting MY 2031 standards would only apply under the two-step proposed Option
1.
Our proposal to reduce a manufacturer's declared FELFTP in the
early credit calculation would increase the number of credits relative
to the general ABT credit calculation in proposed 40 CFR 1036.705. We
believe it is appropriate to scale down the FEL using the useful life
ratio for all primary intended service classes to reflect the
durability improvements needed to meet the standards when the useful
life mileages differ. This adjustment is particularly important to
avoid negative credit values when calculating early credits for Heavy
HDE in model years 2027 through 2030 under the two-step approach of
proposed Option 1 when the proposed numeric value of the standard at
full useful life is lower than the MY 2031 standard.\669\
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\669\ For example, without an FEL adjustment, the difference
between the proposed NOX standard of 35 mg/hp-hr in MY
2027 through 2030 and an otherwise credit-generating FEL in the
range of 36 to 40 mg/hp-hr would be negative (i.e., 35 mg/hp-hr - 40
mg/hp-hr = - 5 mg/hp-hr).
---------------------------------------------------------------------------
We believe that the proposed 1.5 to 2.0 multipliers in the early
adoption incentive program appropriately balance providing an incentive
for manufacturers to develop and introduce lower-emitting technologies
earlier than required while also considering that the credits could be
used to produce higher-emitting engines in later model years. Our
proposed multipliers would encourage early introduction to augment
manufacturers' longer-term flexibility in product planning to meet the
proposed standards. As discussed in Section IV.G, we are proposing
credit life limits and FEL caps to ensure that NOX emission
credits generated through the early adoption incentive program do not
compromise the environmental benefits expected from the proposal.
Specifically, our proposed NOX FEL caps would ensure
significant emission reductions from all heavy-duty highway engines
compared to today's products.
We have aligned both the compliance requirements and numeric value
of our proposed early adoption multipliers with the Early Compliance
Credit Multipliers included in the Omnibus for MY 2024 and later. We
believe that aligning our approach with the CARB program provides
manufacturers with a common set of requirements and incentives for the
early introduction of lower emitting vehicles.\670\
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\670\ We believe that aligning the proposed EPA early adoption
incentive program and the CARB Early Compliance Credit Multipliers
is useful for manufacturers even inf the standards and other
requirement of the EPA final rule do not fully align with the CARB
Omnibus provisions.
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3. Requests for Comment on Early Adoption Incentive Program
Our proposed approach would incentivize manufacturers to produce
lower emitting vehicles prior to required compliance dates by offering
more emission credits for early introduction of these cleaner
technologies. EPA requests comment on all aspects of our proposed early
adoption incentive program. Specifically, we are interested in
stakeholder feedback on our approach that engine families meet all
proposed MY 2027, or MY 2031 if applicable, requirements in order to
participate in the early adoption incentive program. The proposed
eligibility criteria would ensure that products participating in the
early adoption incentive program not only meet lower numeric levels of
the standards, but also maintain emission control across a broad range
of engine operations and over a longer duration of operational life,
consistent with the proposed requirements. Nevertheless, we are aware
that there may be aspects of the proposed requirements that are
challenging to meet ahead of the required compliance dates, and thus
EPA requests comment on any needed flexibilities that we should include
in the early adoption incentive program in the final rule.
We are also interested in stakeholder feedback on the proposed
numeric values of the credit multipliers in the early adoption
incentive program; commenters recommending alternative numeric values
for credit multipliers are encouraged to include data supporting why
those values are appropriate. In addition, we are interested in whether
EPA should further restrict the use of NOX credits generated
under the early adoption incentive program. For instance, we could
consider finalizing a shorter credit life for NOX emission
credits generated under the early adoption incentive program. We could
also consider finalizing a cap on the
[[Page 17556]]
number of engines with which a manufacturer could generate early
adoption incentive credits, or a cap on the number of credits per model
year that a manufacturer could generate.
Finally, we request comment on our approach to align the
requirements and numeric values of the multipliers with the Early
Compliance Credit Multipliers included in the Omnibus. In addition, we
are interested in stakeholder input on whether EPA should adopt
specific provisions that incentivize manufacturers to certify engine
families that meet the MY 2024 Omnibus requirements.\671\ As described
in Section IV.G.6, we are proposing a transitional credit option for MY
2024 through 2026 that is calculated relative to the current standards.
We may consider a multiplier or other incentive that reflects the CARB
MY 2024 requirements being a step more stringent than the current
standards, but less comprehensive than the proposed MY 2027
requirements. For instance, in MYs 2024 through 2026, EPA could offer
an early adoption multiplier of 1.25 for manufacturers certifying 50-
state engine families that meet all of the requirements of the MY 2024
Omnibus program. We request comment on incentivizing adoption of the MY
2024 Omnibus requirements, including suggested multipliers or other
approaches we should consider.
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\671\ As noted in Section I.D, EPA is reviewing a waiver request
under CAA section 209(b) from California for the Omnibus rule; if we
were to grant the waiver request for the CA Omnibus, then we may
consider in the final EPA rule ways to incentivize manufacturers to
produce engines that meet the Omnibus requirements and are available
for sale outside of CA or other states that may adopt the Omnibus.
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I. Compliance Options for Generating NOX Emission Credits
From Electric Vehicles
The number of heavy-duty electric vehicles (EVs) in the form of
hybrid electric vehicles (HEVs), battery electric vehicles (BEVs), and
fuel cell electric vehicles (FCEVs) in the heavy-duty market today is a
small percentage of the total heavy-duty fleet based on estimates from
several sources.672 673 674 675 However, growing numbers of
these EV technologies are in production, in demonstration projects, or
planned for production in the early 2020s (see Chapter 1.4 of the draft
RIA for more discussion). Forecasting models and studies generally
agree that HEV, BEV, and FCEV production volumes will grow, yet the
predicted rate of growth ranges widely across various forecasts and
partly depend on the specific market segments and time periods being
evaluated, study methodologies, as well as underlying
assumptions.676 677 678 Many ANPR commenters asserted that
EV technologies would continue to grow as part of the heavy-duty fleet;
commenters generally focused on projected growth of BEVs based on their
own production plans and/or customer orders for their products,
although no specific data was provided by commenters.\679\
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\672\ North American Council for Freight Efficiency ``Guidance
Report: Viable Class \7/8\ Electric, Hybrid and Alternative Fuel
Tractors``, available online at: https://nacfe.org/downloads/viable-class-7-8-alternative-vehicles/.
\673\ UCS (2019) ``Ready for Work: Now Is the Time for Heavy-
Duty Electric Vehicles``; www.ucsusa.org/resources/ready-work.
\674\ Nadel, S. and Junga, E. (2020) ``Electrifying Trucks: From
Delivery Vans to Buses to 18-Wheelers''. American Council for an
Energy-Efficient Economy White Paper, available online at: https://aceee.org/white-paper/electrifying-trucks-delivery-vans-buses-18.
\675\ Smith, D. et al. (2019) ``Medium- and Heavy-Duty
Electrification An Assessment of Technology and Knowledge Gaps''.
Oak Ridge National Laboratory and National Renewable Energy
Laboratory. ORNL/SPR-2020/7
\676\ Energy Information Association (2018) ``Annual Energy
Outlook; Table 50: Freight Transportation Energy Use'', available
at: https://www.eia.gov/outlooks/aeo/data/browser/#/?id=58-
AEO2018®ion=0-
0&cases=ref2018&start=2016&end=2050&f=A&linechart=ref2018-
d121317a.6-58-AEO2018~ref2018-d121317a.11-58-AEO2018~ref2018-
d121317a.17-58-AEO2018~ref2018-d121317a.22-58-AEO2018~ref2018-
d121317a.28-58-AEO2018~ref2018-d121317a.33-58-
AEO2018&ctype=linechart&sid=ref2018-d121317a.22-58-AEO2018~ref2018-
d121317a.11-58-AEO2018~ref2018-d121317a.33-58-AEO2018&sourcekey=0.
\677\ Jadun, et al. (2017) ``Electrification Futures Study: End-
Use Electric Technology Cost and Performance Projections through
2050''. Golden, CO: National Renewable Energy Laboratory. NREL/TP-
6A20-70485. https://www.nrel.gov/docs/fy18osti/70485.pdf.
\678\ Brooker et al. (2021) ``Vehicle Technologies and Hydrogen
and Fuel Cell Technologies Research and Development Programs
Benefits Assessment Report for 2020''. Golden, CO: National
Renewable Energy Laboratory. NREL/TP-5400-79617. https://www.nrel.gov/docs/fy21osti/79617.pdf.
\679\ For example, see Comments of Tesla Inc. ``Control of Air
Pollution from New Motor Vehicles: Heavy-Duty Engine Standards,
Docket No. EPA-HQ-OAR-2019-0055, 85 Fed. Reg. 3306 (Jan. 21,
2020).'' Docket EPA-HQ-OAR-2019-0055-0268.; Comments of Rivian.
``Comments on the Control of Air Pollution From New Motor Vehicles:
Heavy-Duty Engine Standards Advanced Notice of Proposed Rulemaking
(EPA-HQ-OAR-2019-0055; FRL-10004-16- OAR).'' Docket EPA-HQ-OAR-2019-
0055-0272.; Comments of Volvo Group. ``Comments of the Volvo Group;
U.S. EPA Cleaner Trucks Initiative Advanced Notice of Proposed
Rulemaking.'' Docket EPA-HQ-OAR-2019-0055-0463.
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In the ANPR for this action we requested comment on any barriers or
incentives that EPA should consider to better encourage emission
reductions from HEVs, BEVs, and FCEVs.\680\ Most but not all ANPR
commenters were generally supportive of EPA following approaches used
in the past of offering emission credits and credit multipliers for EV
technologies.\681\ Commenters also noted that making credits in an ABT
program available for EV technologies, particularly credits available
prior to MY 2027, would provide manufacturers with flexibility by
providing additional time to develop the technologies to comply with
the proposed emission standards.\682\ However, under the current
criteria pollutant program, manufacturers do not have a pathway to
generate NOX emission credits for HEVs, BEVs, or FCEVs. For
BEVs and FCEVs, current 40 CFR 86.016-1(d)(4) stipulates that these
technologies may not generate NOX emission credits, and for
HEVs, there has historically not been a test procedure available to
demonstrate NOX emission performance of the technologies
(see Sections III.A and III.B for discussion on the current regulatory
provisions specific to heavy-duty electric vehicles, and test
procedures for HEVs, respectively).\683\ We outline in the subsections
that follow how we propose to address these barriers to generating
NOX emission credits for HEVs, and, separately, BEVs or
FCEVs.
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\680\ 85 FR 3306, January 21, 2020.
\681\ For example, see Comments of Tesla Inc. ``Control of Air
Pollution from New Motor Vehicles: Heavy-Duty Engine Standards,
Docket No. EPA-HQ-OAR-2019-0055, 85 Fed. Reg. 3306 (Jan. 21,
2020).'' Docket EPA-HQ-OAR-2019-0055-0268.; Comments of Rivian.
``Comments on the Control of Air Pollution From New Motor Vehicles:
Heavy-Duty Engine Standards Advanced Notice of Proposed Rulemaking
(EPA-HQ-OAR-2019-0055; FRL-10004-16- OAR).'' Docket EPA-HQ-OAR-2019-
0055-0272.; Comments of Volvo Group. '' Comments of the Volvo Group;
U.S. EPA Cleaner Trucks Initiative Advanced Notice of Proposed
Rulemaking.'' Docket EPA-HQ-OAR-2019-0055-0463.; Comments of Edison
Electric Institute. ``Comments of the Edison Electric Institute on
the U.S. Environmental Protection Agency's Advanced Notice of
Proposed Rulemaking Control of Air Pollution from New Motor
Vehicles: Heavy-Duty Engine Standards.'' Docket EPA-HQ-OAR-2019-
0055-0293.; Note that one commenter did not support credit
multipliers, see Comments of Eaton. ``Eaton Comments to EPA Control
of Air Pollution from New Motor Vehicles: Heavy-Duty Engine
Standards Docket No. EPA-HQ-OAR-2019-0055.'' Docket EPA-HQ-OAR-2019-
0055-0452.
\682\ Tesla Inc. ``Control of Air Pollution from New Motor
Vehicles: Heavy-Duty Engine Standards, Docket No. EPA-HQ-OAR-2019-
0055, 85 Fed. Reg. 3306 (Jan. 21, 2020).'' Docket EPA-HQ-OAR-2019-
0055-0268.; Rivian. ``Comments on the Control of Air Pollution From
New Motor Vehicles: Heavy-Duty Engine Standards Advanced Notice of
Proposed Rulemaking (EPA-HQ-OAR-2019-0055; FRL-10004-16- OAR).''
Docket EPA-HQ-OAR-2019-0055-0272.; Volvo Group. ``Comments of the
Volvo Group; U.S. EPA Cleaner Trucks Initiative Advanced Notice of
Proposed Rulemaking.'' Docket EPA-HQ-OAR-2019-0055-0463.
\683\ 40 CFR 86.016-1(d)(4) states: ``Electric heavy-duty
vehicles may not generate NOX or PM emission credits.
Heavy-duty vehicles powered solely by electricity are deemed to have
zero emissions of regulated pollutants.''
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EPA is proposing to allow HEVs to generate NOX emission
credits based on
[[Page 17557]]
their near-zero tailpipe emissions and because they provide an
opportunity for manufacturers to develop and refine transferable
technologies to BEVs and FCEVs (e.g., batteries, electric motors). We
are proposing to allow BEVs and FCEVs to generate NOX
emission credits because of the zero-tailpipe emissions performance of
these technologies and after consideration of ANPR comments.\684\ We
are further proposing to allow manufacturers to generate BEV and FCEV
NOX emission credits starting in MY 2024 in response to ANPR
comments concerning the importance of such credits in providing
manufacturers with flexibility in their product planning. Some ANPR
comments also supported emission credit multipliers for HEVs, BEVs, and
FCEVs.\685\ In developing our proposal, we considered whether to
provide credit multipliers for these technologies in the early years of
the proposed program; however, we are choosing not to propose
NOX emission credit multipliers for HEVs, BEVs, or FCEVs due
to the potential emission impacts of the use of credit multipliers and
the current state of technology development and implementation (see
Section IV.I.4 for more details on this topic).\686\ The subsections
that follow discuss: (1) How manufacturers can certify HEV, BEVs, and
FCEVs to the proposed criteria pollutant standards, (2) proposed
requirements for generating NOX emission credits for these
technologies, (3) potential options for how EPA could approach
NOX emission credits from BEVs and FCEVs in the long-term
(e.g., post-MY 2031), and (4) our reasoning for not proposing credit
multipliers for NOX emission credits generated from HEVs,
BEVs, or FCEVs.
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\684\ As noted in Section III.A, our proposal for how
manufacturers could generate NOX emissions credits from
BEVs and FCEVs would be available under any of the regulatory
options that we are considering for revised NOX
standards.
\685\ Rivian. ``Comments on the Control of Air Pollution From
New Motor Vehicles: Heavy-Duty Engine Standards Advanced Notice of
Proposed Rulemaking (EPA-HQ-OAR-2019-0055; FRL-10004-16- OAR).''
Docket EPA-HQ-OAR-2019-0055-0272.; Volvo Group. ``Comments of the
Volvo Group; U.S. EPA Cleaner Trucks Initiative Advanced Notice of
Proposed Rulemaking.'' Docket EPA-HQ-OAR-2019-0055-0463.
\686\ As noted in Section IV.I.4, BEVs and FCEVs would not be
eligible for Early Adoption Incentive credit multipliers (see
Section IV.H for details of Early Adoption Incentives).
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1. Certification Provisions for Generating NOX Emission
Credits From Electric Vehicles
As outlined in Section III.A, we are proposing to clarify in
proposed 40 CFR 1036.101(b) that manufacturers may optionally test the
hybrid engine and powertrain together, rather than testing the engine
alone; this option would allow manufacturers to demonstrate emission
performance of the hybrid technology that are not apparent when testing
the engine alone.\687\ To generate NOX emission credits with
a hybrid engine or hybrid powertrain, manufacturers would conduct the
emission testing described in Section IV.I.2.i and apply the results as
specified for the proposed engine ABT program discussed in Section
IV.G.
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\687\ We are also proposing to update the definition of ``engine
configuration'' in 40 CFR 1036.801 to clarify that an engine
configuration would include hybrid components if it is certified as
a hybrid engine or hybrid powertrain.
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Similarly, we propose to clarify the procedures for certifying BEVs
and FCEVs to criteria emission standards. As discussed in Section
III.A, we are proposing to consolidate criteria pollutant and GHG
emission certification requirements in 40 CFR part 1037 for BEVs and
FCEVs with a GVWR over 14,000 pounds, as specified in the current 40
CFR 1037.1 and proposed 40 CFR 1037.102.\688\ As noted in the
introduction to this Section IV.I, we are also proposing that BEVs and
FCEVs may generate NOX emission credits, as specified in
proposed 40 CFR 1037.616. Manufacturers choosing to participate in the
NOX ABT program would be required to conduct testing to
measure work produced over a defined duty-cycle test, and either
useable battery energy for BEVs or fuel cell voltage for FCEVs (see
Section IV.I.2 for details). Manufacturers would generate vehicle
emissions credits, which would then be fungible between vehicle and
engine ABT programs, such that NOX credits generated through
the vehicle program could be applied to the proposed engine ABT program
described in Section IV.G.\689\ See Sections IV.G.2, IV.G.3, IV.G.4,
and IV.G.6 for details on proposed limitations on the use of
NOX emission credits, including NOX emission
credits generated from BEVs or FCEVs, within the engine ABT program, as
specified in proposed 40 CFR 1036.741. Based on proposed 40 CFR
1037.102(b)(1) and proposed 40 CFR 1036.741, NOX emission
credits generated by BEVs or FCEVs would be restricted to use in the CI
engine averaging set in which those credits are generated; further
below we request comment on this approach.
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\688\ As specified in proposed 40 CFR 1037.102(b)(1), we are
proposing that manufacturers apply the Light HDE provisions to Light
HDV, apply the Medium HDE provisions to Medium HDV, and apply the
Heavy HDE provisions to Heavy HDV.
\689\ As described in proposed 40 CFR 1036.705 and 1036.741.
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In developing our proposed approach of a vehicle certification
pathway for BEV and FCEV criteria pollutant requirements, we considered
two options: vehicle certification or powertrain certification. We are
proposing to allow vehicle manufacturers, rather than powertrain
manufacturers, to generate vehicle credits for BEVs or FCEVs because
the vehicle certification pathway is already utilized for certifying
BEVs and FCEVs to GHG standards, and thus would require fewer resources
to implement and carryout for both manufacturers and EPA's
certification program. We recognize that under our proposed approach
powertrain manufacturers would need to partner with vehicle
manufacturers in order to obtain an EPA certificate, and that EMA
commented on the proposed CARB HD NOX Omnibus regulation
that powertrain manufacturers, not vehicle manufacturers, should
generate NOX credits generated from zero tailpipe emission
vehicles.\690\ We further recognize that the final CARB Heavy-Duty
NOX Omnibus Regulation includes a powertrain certification
pathway for BEVs and FCEVs, rather than a vehicle certification
pathway. EPA believes that this incomplete alignment with the CARB
Omnibus program would be minor and minimally disruptive to
manufacturers since under the CARB Omnibus program NOX
credits can be generated from BEVs and FCEVs only through MY 2026.\691\
Further, we note that this concern does not apply to vertically
integrated powertrain manufacturers and that non-vertically integrated
powertrain manufacturers could develop their business arrangements with
the vehicle manufacturers such that NOX credits are
transferred to the powertrain manufacturer.
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\690\ California Air Resources Board, Responses to Comments on
the Environmental Analysis for the Proposed Heavy-Duty Engine and
Vehicle Omnibus Regulation and Association Amendments. EMA Comment
on CARB Omnibus (see p. 132 of pdf at https://ww3.arb.ca.gov/regact/2020/hdomnibuslownox/res20-23attbrtc.pdf).
\691\ Under the Omnibus, at the end of MY 2026 NOX
credits can no longer be generated from BEVs and FCEVs, and existing
NOX credits from BEVs and FCEVs can no longer be used,
and thus the lack of alignment between the CARB and proposed EPA
certification pathways for these technologies is only for a few
model years.
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On balance, EPA believes that the vehicle certification pathway for
BEVs and FCEVs leads to a lower burden to manufacturers and EPA's
certification program, and thus is the preferable option. Immediately
below we request comment on our proposed approach and broader concepts
related to NOX
[[Page 17558]]
emission credits for HEVs, BEVs, and FCEVs.
We request comment on the general proposed approach of allowing
HEVs, BEVs and FCEVs to generate NOX credits, which can then
be used in the heavy-duty ABT program. We also specifically request
comment on our proposal to allow BEV and FCEV vehicle manufacturers to
generate vehicle emission credits for NOX. We further
request comment on whether and how EPA could extend the opportunity to
generate NOX engine emission credits to other manufacturers
in the BEV and FCEV production process (e.g., non-vertically integrated
powertrain manufacturers in addition to or in lieu of vehicle
manufacturers). In addition, we request comment on our proposed
approach to limit the use of NOX emission credits generated
from BEV or FCEVs to the Light HDE, Medium HDE and Heavy HDE averaging
sets in which they are generated. In particular, we are interested in
stakeholder input on allowing NOX emission credits generated
by BEVs or FCEVs in the Light HDE or Medium HDE averaging sets to be
used in SI engine averaging sets.
2. Electric Vehicle Testing and Other Requirements for Generating
NOX Emission Credits
Similar to our approach for CI and SI engine manufacturers, EPA is
proposing that manufacturers of HEVs, BEVs, and FCEVs would submit test
data at the time of certification to support their calculation of
NOX emission credits. Manufacturers would calculate the
value of NOX emission credits generated from HEVs, BEVs, or
FCEVs using the same equation provided for engine emission credits (see
Equation IV-1 in Section IV.G.1). This equation relies on three key
inputs: (1) The engine family's FEL for NOX, in mg/hp-hr,
(2) work produced over the FTP duty-cycle, and (3) useful life mileage
of the engine. Immediately below we describe how manufacturers would
generate these three key inputs for HEVs, BEVs, and FCEVs,
respectively.
i. Hybrid Electric Vehicle Testing for NOX Emission Credits
For HEVs, we are proposing that starting in MY 2023 manufacturers
could use powertrain testing procedures to certify hybrid
configurations to criteria pollutant standards (see Section III.B.2 for
more discussion on our proposal to allow powertrain testing for hybrid
engines and powertrains).\692\ Manufacturers would generate the engine
family's FEL for NOX, in mg/hp-hr and work produced over the
FTP duty-cycle using the powertrain test procedure for the FTP duty-
cycle, as specified in the current 40 CFR 1036.510. By using the
powertrain testing protocol, manufacturers could demonstrate
NOX emissions performance of their hybrid powertrain
technology and, where appropriate, generate NOX emission
credits under the proposed ABT program described in Section IV.G.
Manufacturers would complete their NOX credit calculation
using the useful life mileage of the hybrid engine and powertrain
configuration. As discussed in Section IV.A.3, we are proposing that
hybrid engine and powertrain configurations certify to the same useful
life requirements as the conventional engine that would typically be
installed in the vehicle in order to provide truck owners and operators
with similar assurance of durability regardless of the powertrain
configuration they choose.
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\692\ As described in Section III.B.2, in a previous rulemaking
we included an option for manufacturers to use powertrain test
procedures to certify a hybrid powertrain to the FTP and SET
greenhouse gas engine standards; under this rulemaking we are
proposing to allow manufacturers to use powertrain test procedures
to certify hybrid powertrains to the proposed FTP, SET, and LLC
criteria emission standards.
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ii. Battery and Fuel Cell Electric Vehicle Testing Requirements for
NOX Emission Credits
We are proposing for the first input into the NOX
emission credit calculation (NOX FEL for the engine family)
that BEV and FCEV manufacturers would declare an FEL for
NOX, in mg/hp-hr that represents the NOX emission
standards that the vehicle will meet throughout useful life, as stated
in proposed 40 CFR 1037.616(a)(2). For the second input (work produced
over the FTP duty-cycle), we are proposing that manufacturers would use
data generated by a powertrain test procedure for a series of duty-
cycle tests (multicycle test, MCT) (see Section III.B and proposed 40
CFR 1037.552 and 1037.554 for details on the MCT for BEVs and FCEVs,
respectively). One of the duty-cycle tests included in each MCT is the
FTP, which provides the necessary input to the credit calculation (see
Section IV.I.2.iii for additional information on data generated by the
MCT). The third input (useful life mileage) is discussed in Section
IV.A.3 and specified in proposed 40 CFR 1037.102(b)(2). Briefly, we are
proposing that BEV and FCEV manufacturers meet the useful life period
of an equivalent engine-based service class. As discussed in Section
IV.A.3, we believe that current data support BEV and FCEV technologies
being capable of meeting the same useful life requirements of CI
engines in the MY 2027 and beyond timeframe.\693\ We further believe
that this approach provides truck owners and operators with equivalent
durability expectations regardless of the powertrain they choose.
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\693\ As described in Section IV.A and specified in proposed 40
CFR 1037.102(b)(2), prior to MY 2027, manufacturers choosing to
generate NOX emission credits with BEVs or FCEVs would
apply the useful life periods specified in the current 40 CFR
86.001-2.
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iii. Battery and Fuel Cell Electric Vehicle Durability Requirements for
NOX Emission Credits
The MCTs for BEVs and FCEVs would provide results that include work
produced over the FTP duty-cycle, as well as initial useable battery
energy (UBE) for BEVs, and initial fuel cell voltage (FCV) for
FCEVs.\694\ These additional measures (UBE and FCV) would provide
information critical to understanding the durability of the BEV or
FCEV. BEVs and FCEVs must be durable throughout the useful life period
to which they are certified in order to provide the zero-tailpipe
emissions performance for which they are generating NOX
credits. For instance, if the batteries or fuel cells of a BEV or FCEV
are only capable of propelling the vehicle through one half of the
certified useful life, and thus the BEV or FCEV can only travel half of
the miles used to calculate the NOX credits being generated,
then the remaining half of the NOX emission credits could be
used by manufacturers to produce higher emitting internal combustion
engines without actually achieving the real-world emission reductions
from a BEV or FCEV being used for the full useful life. In other words,
the zero-tailpipe emission performance of a BEV or FCEV could turn out
to be illusory if the BEV or FCEV is unable to operate, and is thereby
unable to achieve zero tailpipe emission performance, for its full
useful life. Where BEVs or FCEVs are used to generate emission credits
and thereby enable higher-emitting vehicles to be produced, it is
especially important for the manufacturer to provide an assurance that
the BEV or FCEV will be durable for the full useful life period.
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\694\ Useable battery energy is defined as the energy capacity
of the battery less any energy the manufacturer determines is
necessary for protecting the battery (e.g., thermal management).
Fuel cell voltage is defined as voltage measured when current is
between 55 percent-65 percent of rated stack current.
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[[Page 17559]]
To ensure that BEV and FCEV NOX credits are calculated
accurately and reflect the environmental benefit of vehicles with zero
tailpipe emissions over their full useful life, we are proposing that
in MY 2024 and beyond, BEVs and FCEVs used to generate NOX
emission credits must meet certain durability requirements. As
specified in proposed 40 CFR 1037.102(b)(3), BEV or FCEV manufacturers
would measure UBE or FCV at the start of useful life using the MCT
procedures in proposed 40 CFR 1037.552 or 1037.554, respectively. BEV
manufacturers could then attest, in lieu of demonstrating, that UBE
remains at 70 percent or greater of the initial value throughout useful
life. FCEV manufacturers could similarly attest, in lieu of
demonstrating, that FCV remains at 80 percent or greater of the initial
value throughout useful life. We recognize that BEV and FCEV
technologies, and the batteries and fuel cells that power them, are in
relatively nascent periods of development. Although we are proposing
that starting in MY 2024 manufacturers must maintain the same
percentage of UBE or FCV throughout useful life regardless of model
year, the useful life periods are shorter in the proposed earlier model
years. Specifically, the useful life period over which manufacturers
must demonstrate, or attest, that UBE or FCV will be maintained at or
above the proposed percentages are shorter for MYs 2024 through 2026
and increase for MYs 2027 through 2030, with a further increase for MYs
2031 and later (see proposed 40 CFR 1037.102(b)(2); see Section IV.A
for our proposed useful life periods). We are not proposing a minimum
requirement for UBE or FCV (i.e., manufacturers can design their
products with an initial UBE or FCV value of their choosing). Further,
there are multiple approaches that manufacturers could choose to use to
meet the proposed requirements for UBE and FCV. For instance,
manufacturers could choose to design the battery or fuel cell in their
product to have a larger capacity at the start of the vehicle life and
limit the extent to which the initial capacity is available for use; as
the battery or fuel cell ages, the manufacturer could design the
product to make more of the battery or fuel cell capacity available for
use, and thereby maintain the same percent of UBE or FCV.\695\ Another
approach that could be taken is the manufacturer could declare a UBE or
FCV that is lower than the result from running the respective test
procedures. This approach would give the user access to the full UBE or
FCV, but the manufacturer would only be accountable for meeting the
requirements in 40 CFR 1037.102(b)(3) for the value that they declared.
Alternatively, a manufacturer could choose to include battery or fuel
cell maintenance or replacement as part of critical emission-scheduled
maintenance; manufacturers choosing this option would need to
demonstrate that the maintenance is reasonably likely to be done on in-
use vehicles, as specified in the current 40 CFR 1037.125(a). As
described in Section IV.I.2.iv, we are requesting comment on whether we
should require manufacturers who choose this option to ensure that the
maintenance is reasonably likely to be done by providing the
maintenance free of charge and clearly stating so in their maintenance
instructions, per the current 40 CFR 1037.125(a)(3).
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\695\ As specified in 40 CFR 1037.552 and 1037.554,
manufacturers may declare a UBE or FCV lower than the measured value
in order to account for degradation over useful life; however, the
UBE or FCV available for operating the vehicle must be at least the
value that is declared.
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We believe the proposed battery and fuel cell durability
requirements are necessary to provide assurance that vehicles with
these technologies would continue to provide the zero-tailpipe
emissions performance throughout the useful life for which they are
given credits. Our proposed approach for UBE and FCV as measures of
durability builds on the ZEP Certification requirements and test
procedures developed by CARB, work on light-duty vehicle battery
durability under the United Nations Economic Commission for Europe
(UNECE) Electric Vehicles and the Environment (EVE) Working Group for
the Working Party on Pollution and Energy, and work on fuel cell
durability by DOE.696 697 698 699 EPA believes the proposed
battery and fuel cell durability requirements for BEVs and FCEVs would
not only provide necessary assurance of zero-tailpipe emission
performance for emission credit calculations, but would also help to
ensure consistency in product quality as these technologies become
increasingly available in larger portions of the heavy-duty fleet.
Consistent product quality is critical not only for potential
purchasers to have confidence in selecting BEVs and FCEVs for use in
their business, but also for ensuring continued environmental benefits
from the technologies throughout their use in the field. We further
believe that basing our proposal on the approach being developed for
light-duty technologies allows manufacturers to leverage the research
and experience of the light-duty industry. The proposed percentages for
UBE durability over useful life are drawn from comparable percentages
for light-duty battery durability UBE under the UNECE EVE.\700\
Similarly, the proposed percentages for FCV durability are drawn from
DOE targets for fuel cell durability in heavy-duty
vehicles.701 702 We also note that at least one BEV bus
manufacturer currently provides warranty coverage for their battery
degrading below 80 percent of initial capacity.\703\ As discussed at
the end of this subsection, we request comment on whether these
percentages are appropriate for MY 2024 and later heavy-duty vehicles,
and whether we should finalize different percentages for BEVs and FCEVs
prior to MY 2027.
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\696\ California Air Resources Board. ``Attachment C: California
Standards and Test Procedures for New 2021 and Subsequent Model
Heavy-Duty Zero-Emissions Powertrains``, available at: https://ww2.arb.ca.gov/sites/default/files/barcu/regact/2019/zepcert/froattc.pdf (last accessed September 20, 2021); see Section D for
details of CARB rated energy capacity test procedure requirements.
\697\ Informal Working Group (IWG) on Electric Vehicles and the
Environment (EVE). (July 2021) Proposal for a new UN GTR on In-
vehicle Battery Durability for Electrified Vehicles. Available at:
https://wiki.unece.org/download/attachments/128420965/Based%20on%20GRPE-83-09%208%209%20July%202021%20EC%20US%20proposal.docx?api=v2 (last
accessed August 6, 2021).
\698\ Adams, J. (2020) DOE H2 Heavy Duty Truck Targets.
Available at: https://www.energy.gov/sites/prod/files/2020/02/f71/fcto-compressed-gas-storage-workshop-2020-adams.pdf (last accessed
on August 5, 2021).
\699\ DOE. 2020. FC135: FC-PAD: Fuel Cell Performance and
Durability Consortium. Available at: https://www.hydrogen.energy.gov/pdfs/review20/fc135_borup_weber_2020_o.pdf
(last accessed August 20, 2021).
\700\ See Table 1 (Battery Energy based (SOCE) MPR) of Informal
Working Group (IWG) on Electric Vehicles and the Environment (EVE).
(July 2021) Proposal for a new UN GTR on In-vehicle Battery
Durability for Electrified Vehicles. Available at: https://wiki.unece.org/download/attachments/128420965/Based%20on%20GRPE-83-09%208%209%20July%202021%20EC%20US%20proposal.docx?api=v2 (last
accessed August 6, 2021).
\701\ Adams (2020) DOE H2 Heavy Duty Truck Targets. Available
at: https://www.energy.gov/sites/prod/files/2020/02/f71/fcto-compressed-gas-storage-workshop-2020-adams.pdf (last accessed on
August 5, 2021).
\702\ Hydrogen and Fuel Cell Technologies Office (2014) DOE
Technical Targets for Fuel Cell Transit Buses. Available at: https://www.energy.gov/eere/fuelcells/doe-technical-targets-fuel-cell-transit-buses. (last accessed on August 5, 2021).
\703\ Blue Bird. (2019) Standard Limited Warranty. Available in
the docket for this rule EPA-HQ-OAR-2019-0055.
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[[Page 17560]]
iv. Alternatives Considered and Requests for Comment on Battery
Electric and Fuel Cell Electric Vehicle Testing and Durability
Requirements for NOX Emission Credits
EPA recognizes that requiring BEV and FCEV manufacturers to run the
MCT to measure work produced over the FTP duty cycle and to measure UBE
and FCV places an additional burden on manufacturers who choose to
generate NOX emission credits. We considered two alternative
data sources for work produced over the FTP duty cycle in order to
allow BEV and FCEV manufacturers to calculate NOX emission
credits: (1) EPA could assume FTP work based on BEVs and FCEVs
performing comparable work to CI and SI heavy-duty engines in the same
engine service class, or (2) EPA could modify the GEM model to
calculate work performed by electric motors. EPA believes that both
alternative options would provide less accurate assessments of FTP-work
than our proposed approach due to variability between different
powertrains. We believe the value of the greater accuracy of our
proposed approach justifies the additional test burden to
manufacturers.
Similarly, in addition to the proposed 70 percent UBE and 80
percent FCV durability provisions, we considered two alternative
approaches for evaluating battery and fuel cell durability. Under the
first alternative manufacturers would measure battery energy
consumption using a battery bench test during which the battery would
be depleted at a constant rate. While this option would have a lower
test burden for manufacturers, depleting the battery at a constant rate
would not provide information on useable battery energy under realistic
driving conditions. The second alternative durability approach we
considered was for manufacturers to measure UBE or FCV by driving their
BEV or FCEV on a chassis dynamometer. While this option would provide
data that is slightly more reflective of UBE or FCV during realistic
driving conditions due to the inclusion of the full vehicle, it would
result in a much higher test burden for manufacturers given the limited
number of heavy-duty chassis dynamometers available for conducting this
type of testing. Ultimately, we believe that our proposed powertrain
test method for measuring UBE (for BEVs) or FCV (for FCEVs) would
provide assurance when calculating NOX emission credits that
the environmental benefits of zero tailpipe emission technologies would
be maintained throughout useful life, without imposing undue
manufacturer test burden.
We request comment on our proposed approach, along with the
suggested alternatives and other possible approaches for demonstrating
the amount of work performed on the FTP duty-cycle by BEVs and FCEVs,
as well as measuring UBE or FCV. We also request comment whether EPA
should adopt different percentages than 70 and 80 percent,
respectively, for the required percentage of UBE and FCV remaining at
the end of the useful life period for the NOX emission
credit calculation. We are also interested in input on whether
manufacturers who choose to include battery or fuel cell scheduled
maintenance or replacement as part of critical emission-related
maintenance during the useful life period should be required to provide
the maintenance free of charge and clearly state that in their
maintenance instructions, per the current 40 CFR 1037.125(a)(3) (i.e.,
rather than choosing any of the conditions listed in current 40 CFR
1037.125(a), manufacturers including battery or fuel cell maintenance
during the useful life period would be required to satisfy current 40
CFR 1037.125(a)(3)). We recognize that battery or fuel cell maintenance
during the useful life period may be costly, and thus it may be
necessary for manufacturers to provide the maintenance free of charge
in order to ensure that the maintenance is reasonably likely to occur
in-use and the vehicle continues to provide the zero-tailpipe emissions
performance over the useful life period for which it is generating
NOX credits. We are especially interested in comments and
data on battery and fuel cell durability, and information on how
manufacturers providing battery or fuel cell maintenance free of charge
during the proposed useful life periods could impact the upfront
purchase price of the vehicles.
We also request comment on whether to require manufacturers to make
readily available to the operator onboard the vehicle a reading of the
percent remaining UBE (for BEVs) or FCV (for FCEVs) relative to the
value at the time of certification (e.g., 85 percent UBE relative to
100 percent UBE at the time of certification). Such information could
support an understanding of UBE and FCV throughout useful life for both
EPA and users but may be an additional burden for manufacturers. For
instance, manufacturers could choose to display the remaining
percentage of UBE or FCV on the dashboard or make the reading available
through a generic scan tool. Manufacturers choosing to generate
NOX emission credits would measure initial UBE or initial
FCV using the same MCT for certification; however, manufacturers could
then utilize onboard vehicle sensors and an algorithm of their design
(based on battery or fuel cell durability test data or good engineering
judgment) to determine UBE (for BEVs) or FCV (for FCEVs) during vehicle
operation. Under this option, manufacturers at the time of
certification could choose to demonstrate or attest to the accuracy of
their onboard vehicle sensor measurements combined with an algorithm,
and EPA could measure UBE and FCV during any confirmatory testing.\704\
As an alternative option, EPA could require manufacturers to provide
data at the time of certification showing the accuracy of their
algorithm. We believe that information on the remaining UBE or FCV
would provide owners an understanding of battery and fuel cell
durability over time. We further believe that an understanding of
battery and fuel cell durability would allow users to identify
unexpected battery or fuel cell degradation and plan for repairs in a
manner that minimizes downtime. We encourage commenters to provide
input on utility and feasibility of displaying, or otherwise making
available to the operator, the percent remaining UBE or FCV, and
whether such information would support BEV or FCEV maintenance and
repair in the field.
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\704\ As described in Section IV.I.2.iii and specified in the
proposed 40 CFR 1037.205(q), manufacturers could attest, in lieu of
demonstrating, that UBE or FCV remains at or above the specified
percentage of the initial value through useful life, in addition to
attesting or demonstrating the accuracy of their algorithm for
calculating UBE or FCV throughout useful life.
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3. Options for Long-Term Treatment of Emission Credits for Electric
Vehicles
We are proposing to recognize the NOX emission benefits
of HEVs, BEVs, and FCEVs by allowing these technologies to generate
NOX emission credits. At the same time, we recognize that
NOX emission credits from HEV, BEV, and FCEV technologies
would enable manufacturers to use these credits to produce some CI and
SI engines with higher NOX emissions. We are proposing to
limit the potential impacts of this approach with revised FEL caps,
which restrict how much CI and SI engines could exceed the
NOX emission standard by relying on NOX credits
(see Section IV.G.3 for details on our proposed FEL caps). Even with
this restriction, there is the potential for a greater portion of CI
engines to emit up to the level of the FEL cap due to NOX
[[Page 17561]]
emission credits generated from BEVs or FCEVs relative to HEVs due to
the zero emissions tailpipe performance of BEVs and FCEVs.\705\ We
therefore believe it is important to consider what impact
NOX emission credits generated from BEVs and FCEVs might
have on the NOX emission reductions expected from the
proposed rulemaking and to evaluate potential restrictions for
NOX emission credits from BEVs and FCEVs.
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\705\ As noted in Section IV.I.1 and specified in proposed 40
CFR 1037.102(b)(1) and 40 CFR 1036.741, we are proposing that
NOX emission credits generated from BEVs and FCEVs may
only be used within Light HDE, Medium HDE and Heavy HDE averaging
sets. We are requesting comment on whether to allow NOX
emission credits generated by BEVs or FCEVs to be used for the SI
engine service class, but do not expect NOX emission
credits from BEVs and FCEVs to result in higher-emitting SI engines
under our proposed approach.
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In the final rule or other future rulemakings, it may be
appropriate to restrict NOX emission credits from BEVs and
FCEVs in the longer term (e.g., beyond MY 2031).\706\ Long-term
adjustments to the proposed NOX emission credit provisions
for BEVs and FCEVs could include any of the following options: (1)
Sunsetting BEV and FCEV NOX emission credits, (2) setting
NOX emission standards for engines with consideration of the
availability of BEV and FCEV technologies, or (3) further restricting
the use of NOX emission credits from BEVs and FCEVs. We
discuss each of these options immediately below and request stakeholder
input on the appropriateness of each for the final rule or future
rules.
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\706\ We use MY 2031 as an example here; we may finalize one or
more of the options presented in this Section IV.I.3 for an earlier
or later model year (see Section XI.C for more discussion).
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Under the first option, we would sunset, i.e., end, the generation
and use of NOX emission credits for BEVs and FCEVs after a
specified period of time (e.g., ten years). Doing so would allow EPA to
recognize the zero emission tailpipe benefits of BEVs and FCEVs as they
transition into mainstream technologies in the heavy-duty market, and
later revert back to a more limited scope of flexibilities for
manufacturers to meet NOX emission standards within CI
engine averaging sets. We may adopt BEV and FCEV NOX
emission credit sunset provisions in the final rule, and we request
comment on both the broad approach of sunsetting NOX
emission credits for BEVs and FCEVs, as well as how EPA could determine
a specific time period or other metric (e.g., percentage of
manufacturer sales that are BEVs or FCEVs, percentage of U.S. heavy-
duty fleet that are BEVs or FCEVs) for ending NOX emission
credit generation and use for BEVs and FCEVs.
Under the second option, we could establish or revise the numeric
level of the NOX emission standards based in part on the
availability of EV technology in the baseline fleet or in projected
compliance options.\707\ If, for example, the BEV and FCEV technologies
were projected to reach a greater degree of market penetration than our
current projections, we could incorporate that level of BEV and FCEV
penetration into a calculation of an appropriate numerical standard to
represent the combined benefits of achieving NOX control
from engines along with zero tailpipe NOX emissions from BEV
and FCEV technologies. Depending on achieved and forecasted future
penetration rates and EPA decisions in the rulemaking, this option
could lead to a more stringent NOX emission standard that
would be achieved only if manufacturers develop and produce a certain
number of powertrain technologies with zero-tailpipe NOX
emissions. We request comment on both the broad principle of factoring
BEV and FCEV penetration into an assessment of the feasibility of
NOX emission standards in the final rule, or future rules,
as well as data and methods that EPA could use to appropriately
forecast market penetration levels and analyze cost and emissions
impacts.
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\707\ See Section III.A.2 for discussion on our decision not to
rely on BEV or FCEV technologies in the development of our proposed
standards for NOX emissions, as well as our current
understanding of market projections for the MY 2027 timeframe and
the type of information that may lead us to reevaluate our approach
for the final rule. Section XI presents our analysis of EV market
projections in the MY 2027 timeframe as they relate to the proposed
revisions to HD GHG Phase 2 emission standards.
---------------------------------------------------------------------------
Under the third option, we could further restrict the generation
and/or use of NOX emission credits from BEVs and FCEVs. Such
restrictions could take one or more of the following forms. First, we
could restrict NOX emission credits for BEVs and FCEVs to
those powertrains that meet certain performance standards (e.g., an
energy efficiency standard). Alternatively, we could restrict the use
of NOX emission credits from BEVs and FCEVs to a shorter
period of time (e.g., a credit life of two years for credits generated
from BEVs and FCEVs, rather than the currently proposed five-year
credit life). We request comment on the general concept of further
restricting NOX emission credits from BEVs and FCEVs, as
well as specific approaches that EPA could take to further restrict
credits from these technologies.
4. Emission Credit Multipliers for Electric Vehicles
In some light-duty and heavy-duty vehicle ABT programs, EPA has
provided for emission credit multipliers for advanced technologies such
as HEVs, BEVs, and FCEVs. As discussed in Section XI, the HD GHG Phase
2 program currently provides multipliers of 3.5, 4.5, and 5.5 for HEVs,
BEVs, and FCEVs, respectively. Emission credit multipliers are an
approach to incentivize the investments that manufacturers make to
develop and produce technologies that are considered ``advanced'' at
the time of a rulemaking; however, the use of multipliers can result in
the production of a larger number of higher emitting engines or
vehicles than the number of lower emitting, advanced technology engines
or vehicles on which the credits are based, since the multiplier
inherently pairs one new advanced technology, low-emitting engine or
vehicle with more than one new less-advanced higher emitting engine or
vehicle.
For this proposal, we do not believe that advanced technology
NOX emission credit multipliers are appropriate for HEVs,
BEVs, or FCEVs. We are choosing not to propose NOX emission
credit multipliers for several reasons. First, specific to HEVs, these
technologies have the potential to generate NOX emissions,
and those emissions can vary based on the duty-cycle, battery state of
charge, payload, and other factors. The potential variability in
NOX emissions, and the likelihood for hybrid technology to
become a primary technology pathway for meeting heavy-duty emission
standards leads us to propose that NOX emission credit
multipliers are not appropriate for HEVs (plug-in or more mild hybrid
configurations).\708\
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\708\ For more discussion on hybrid technology use in the heavy-
duty fleet see MECA 2020, ``Technology Feasibility for Heavy-Duty
Diesel Trucks in Achieving 90% Lower NOX Standards in
2027'', available online at: https://www.meca.org/wp-content/uploads/resources/MECA_2027_Low_NOx_White_Paper_FINAL.pdf.
---------------------------------------------------------------------------
For BEVs and FCEVs, we are not proposing emission credit
multipliers for two reasons. First, multipliers inherently reduce the
NOX emission benefits of the proposal to a greater extent
than credits alone since the production of a single BEV or FCEV may be
used to offset a greater number of CI engines emitting above the
standard up to the FEL cap. We believe that the combination of FEL caps
limiting the extent to which an engine could emit above the standard
and the zero-tailpipe emission performance of BEVs and FCEVs warrant
emission credits but not
[[Page 17562]]
credit multipliers. Second, the current state of technology development
and implementation of HD BEVs and FCEVs leads us to believe that these
technologies, while still relatively nascent compared to CI and SI
engines, are mature enough not to warrant emission credit multipliers.
For instance, numerous reports document growing numbers of BEVs and
FCEVs entering the market over the next few model years (see draft RIA
Chapter 1.4). In addition, a recent analysis shows that BEV
technologies will reach parity in total cost of ownership with CI or SI
engine technologies in most market segments by 2025 or earlier.\709\
The emission credit multipliers in the HD GHG Phase 2 rule were
calculated based on higher costs of the particular advanced
technologies they were targeting relative to conventional vehicles. The
expectations for growing adoption of BEV and FCEV technologies combined
with expectations that the technologies will reach cost parity in the
near-term with conventional technologies lead us to propose that
NOX emission credit multipliers, in the form of advanced
technology credit multipliers or Early Adoption Incentive credit
multipliers described in Section IV.H, would not apply for BEVs and
FCEVs for the proposed criteria pollutant standards.\710\
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\709\ MJ Bradley (2021) ``Medium- & Heavy-Duty Vehicles: Market
structure, Environmental Impact, and EV Readiness. Available online
at: https://www.edf.org/sites/default/files/documents/EDFMHDVEVFeasibilityReport22jul21.pdf (last accessed August 21,
2021).
\710\ See Section XI for discussion on our current thinking for
emission credit multipliers under the HD GHG Phase 2 program. We are
requesting comment on potential revisions to the emission credit
multipliers under the GHG Phase 2 program and are proposing emission
credit multipliers are not appropriate under the proposed criteria
program based on current information. We are not proposing any
changes to advanced technology credit multipliers already
established for other programs or taking comment on emission credit
multipliers offered in previous rulemakings.
---------------------------------------------------------------------------
Although we are not proposing multipliers, we nonetheless request
comment on whether to include NOX emission credit
multipliers for HEVs, BEVs, or FCEVs in the final rule. We recognize
that there may be alternative approaches to our proposal, including the
alternatives detailed below with our request for comment. Commenters
are encouraged to submit data supporting their suggested approaches
(e.g., emissions impacts or manufacturing costs of advanced powertrain
technologies).
For instance, EPA is interested in whether emission credit
multipliers might be appropriate for specific market segments for which
heavy-duty EV technology development may be more challenging (e.g.,
extended range battery-electric or hydrogen fuel cell). We recognize
that current heavy-duty EV technologies generally claim to offer a
range of 250 miles or less prior to needing to recharge.\711\ While
there are a number of manufacturers with plans to produce or
demonstrate BEVs or FCEVs with longer-range capabilities in next few
model years, these longer-range capabilities would likely experience
more challenges to market entry than shorter-range vehicles (e.g.,
charging/hydrogen refilling infrastructure, battery density, powertrain
efficiency).\712\ \713\ \714\ Based on these challenges, it could make
sense to provide interim incentives such as multipliers for BEVs or
FCEVs capable of driving longer ranges prior to recharging/refilling
(e.g., 300+ miles). Under this approach, EPA could provide a multiplier
for longer-range BEVs or FCEVs (e.g., no multiplier for vehicles
capable of <300 miles, multiplier of 1.5 for vehicles capable of >=300
to 500 miles, multiplier of 2 for vehicles capable of >500 miles). In
any case, EPA anticipates that incentives associated with specific
performance criteria like the capability of driving a certain distance
prior to recharging or refilling would need to include a requirement
for manufacturers to demonstrate that capability to ensure the
performance for which they are generating credits. We encourage
commenters who support an approach that incentivizes specific
attributes or performance criteria to comment on what demonstration
requirement would be appropriate.\715\
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\711\ UCS (2019) ``Ready for Work: Now Is the Time for Heavy-
Duty Electric Vehicles''; www.ucsusa.org/resources/ready-work.
\712\ NACFE (2019) ``Guidance Report: Viable Class 7/8 Electric,
Hybrid and Alternative Fuel Tractors'', available online at: https://nacfe.org/downloads/viable-class-7-8-alternative-vehicles/.
\713\ Nadel, S. and Junga, E. (2020) ``Electrifying Trucks: From
Delivery Vans to Buses to 18-Wheelers''. American Council for an
Energy-Efficient Economy White Paper, available online at: https://aceee.org/white-paper/electrifying-trucks-delivery-vans-buses-18.
\714\ Smith, D. et al. (2019) ``Medium- and Heavy-Duty
Electrification An Assessment of Technology and Knowledge Gaps''.
Oak Ridge National Laboratory and National Renewable Energy
Laboratory. ORNL/SPR-2020/7.
\715\ Similar to the discussion in Section III on in-use testing
procedures, we encourage commenters to include suggestions for non-
traditional demonstration mechanisms, such as the use of production
or demonstration vehicle data if it could be supplied in sufficient
quantity, quality, and representation of certification products.
---------------------------------------------------------------------------
In addition, EPA solicits comment on whether emission credit
multipliers for specific model years would be appropriate (e.g., 2 for
MY 2023-2024; 1.5 for MY 2025-2026). We are also interested in
commenters' views on whether BEVs and FCEVs should have different
numeric multiplier values. Both technologies have knowledge and
performance gaps to overcome in entering the market (e.g., battery
density, charging/refilling infrastructure, duty cycle requirements
analyses), and both technologies will likely be used in different
applications across the heavy-duty market.\716\ \717\ Nevertheless,
there may be inherent differences that lead to treating BEVs and FCEVs
differently regarding multipliers.
---------------------------------------------------------------------------
\716\ NACFE (2019) ``Guidance Report: Viable Class 7/8 Electric,
Hybrid and Alternative Fuel Tractors'', available online at: https://nacfe.org/downloads/viable-class-7-8-alternative-vehicles/.
\717\ Smith, D. et al. (2019) ``Medium- and Heavy-Duty
Electrification An Assessment of Technology and Knowledge Gaps''.
Oak Ridge National Laboratory and National Renewable Energy
Laboratory. ORNL/SPR-2020/7.
---------------------------------------------------------------------------
Similarly, we are choosing not to propose advanced technology
credit multipliers for HEVs, including plug-in HEVs (PHEVs), due to
inherent differences in tailpipe emission performance relative to BEVs
and FCEVs; however, we request comment on whether PHEVs should be
eligible for credit multipliers, and if so, how manufacturers could
demonstrate real-world NOX emission reductions given
differences in emissions based on factors such as driving behavior or
charging rate or frequency.
We request comment on all of these alternative options (model year
ranges, multiplier numeric value, common versus specific multiplier(s)
for BEV and FCEV technologies, and potential PHEV multiplier), or
additional alternatives commenters identify related to potential
emission credit multipliers for HEVs, BEVs, and FCEVs. If commenters
recommend that EPA include emission credit multipliers for HEVs, BEVs,
and/or FCEVs, then we encourage them to provide input and submit data
on how EPA should evaluate the potential emission impacts of any credit
multipliers. Commenters are also encouraged to submit data and analyses
relevant to BEV and FCEV sales projections, fleet turnover, and other
relevant information for such an analysis.
J. Fuel Quality
EPA has long recognized the importance of fuel quality on motor
vehicle emissions and has regulated fuel quality to enable compliance
with emission standards. In 1993, EPA limited diesel sulfur content to
a maximum of 500 ppm and put into
[[Page 17563]]
place a minimum cetane index of 40. Starting in 2006 with the
establishment of more stringent heavy-duty highway PM, NOX
and hydrocarbon emission standards, EPA phased-in a 15-ppm maximum
diesel fuel sulfur standard to enable heavy-duty diesel truck
compliance with the more stringent emission standards.\718\
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\718\ 66 FR 5002 January 18, 2001.
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EPA continues to recognize the importance of fuel quality on heavy-
duty vehicle emissions and is not currently aware of any additional
diesel fuel quality requirements that would be necessary for
controlling criteria pollutant emissions from these vehicles.
1. Biodiesel Fuel Quality
As discussed in Chapter 2.3.2 of the draft RIA, metals (e.g., Na,
K, Ca, Mg) can enter the biodiesel production stream and can adversely
affect emission control system performance if not sufficiently removed
during production. Our review of data collected by NREL, EPA, and CARB
indicates that biodiesel is compliant with the ASTM D6751-18 limits for
Na, K, Ca, and Mg. As such, we are not proposing to regulate biodiesel
blend metal content at this time because the available data does not
indicate that there is widespread off specification biodiesel blend
stock or biodiesel blends in the marketplace.
While occasionally there are biodiesel blends with elevated levels
of these metals, they are the exception. Data in the literature
indicates that Na, K, Ca, and Mg levels in these fuels are less than
100 ppb on average. Data further suggest that the low levels measured
in today's fuels are not enough to adversely affect emission control
system performance when the engine manufacturer properly sizes the
catalyst to account for low-level exposure.
Given the low levels measured in today's fuels, however, the ASTM
is currently evaluating a possible revision to the measurement method
for Na, K, Ca, and Mg in D6751-18 from EN14538 to a method that has
lower detection limits (e.g., UOP-389-15, ASTM D7111-16, or a method
based on the ICP-MS method used in the 2016 NREL study). We anticipate
that ASTM will likely specify Na, K, Ca, and Mg limits in ASTM 7467-19
for B6 to B20 blends that is an extrapolation of the B100 limits (see
draft RIA Chapter 2.3.2 for additional discussion of ASTM test methods,
as well as available data on levels of metal in biodiesel and potential
impacts on emission control systems).
2. Compliance Issues Related to Biodiesel Fuel Quality
Given the concerns we raised in the ANPR regarding the possibility
of catalyst poisoning from metals contained in biodiesel blends and
specifically heavy-duty vehicles fueled on biodiesel blends, EPA
requests comment on providing a process to receive EPA approval to
exempt test results from in-use testing compliance and test results
being considered for potential recall if an engine manufacturer can
show that the vehicle was historically fueled with biodiesel blends
whose B100 blend stock did not meet the ASTM D6751-20a limit for Na, K,
Ca, and/or Mg metal (metals which are a byproduct of biodiesel
production). The potential approach we are requesting comment on would
include requiring the engine manufacturer to provide proof of historic
misfueling with off-specification biodiesel blends, which would include
an analysis of the level of the poisoning agents on the catalysts in
the engine's aftertreatment system, to qualify for the test result
exemption(s).
K. Other Flexibilities Under Consideration
1. Overview of Verification Testing and Request for Comment on Interim
In-Use Standards
To verify that heavy-duty engines are meeting emission standards
and other certification requirements throughout useful life, EPA
regulations provide for testing engines at various stages in the life
of an engine. These compliance provisions are confirmatory testing,
selective enforcement audit (SEA) testing, and in-use testing.\719\
First, EPA may conduct confirmatory testing before an engine is
certified to verify the manufacturer's test results with our own
results.\720\ If conducted, the EPA confirmatory test results become
official test results and are compared against the manufacturer's FEL,
or family certification limit (FCL) for CO2. Second, EPA may require a
manufacturer to conduct SEA testing of engines that come off the
production line.\721\ Third, EPA and manufacturers can conduct in-use
testing of engines that have already entered commerce.\722\ In-use
testing is used to verify that the engine meets applicable duty cycle
or off-cycle emission standards throughout useful life.
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\719\ In this section the phrase ``in-use testing'' refers to
duty-cycle and off-cycle testing of field aged engines and does not
refer solely to manufacturer run in-use testing.
\720\ Confirmatory testing is addressed in proposed 40 CFR
1036.235.
\721\ SEA testing is conducted according to current 40 CFR part
1068, subpart E.
\722\ In-use testing is covered in the proposed 40 CFR part
1036, subpart E.
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Typically, EPA sets the same standards for certification testing
and in-use testing but, in a few cases, we have allowed temporary
higher numerical in-use standards to give manufacturers time to gain
experience with the new technology needed to meet the standards and
reflect uncertainties about potential variabilities in performance
during the early years of implementing new technology.\723\ \724\ As
discussed in Section III, we are proposing lower numerical standards
and longer useful life periods for HD highway engines, which would
require manufacturers to include additional technology on the engines
they manufacture. As discussed in Section III.A.3, we are conducting
extensive analyses on the performance of next-generation SCR systems
and engine CDA technology that in combination can effectively reduce
NOX emissions to meet the proposed standards out to at least
435,000 miles. While we expect the data that we are continuing to
gather for the final rule would show that these technologies continue
to be capable of meeting the proposed Option 1 numeric levels of the
standards for Heavy HDEs out through 800,000 miles, we are considering
the degree to which there is uncertainty in how the emissions control
technologies deteriorate when the engine is installed in the wide
variety of heavy-duty vehicle applications that exist in the
marketplace and how to address such uncertainty.
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\723\ See 81 FR 23479, April 28, 2014.
\724\ See 66 FR 5002, January 18, 2001.
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Given the potential for uncertainty in how the emissions control
technologies would deteriorate in the field and across different
vehicle applications, we are soliciting comment on providing engine
manufacturers with higher (numerical) standards for an interim period
to gain experience with the additional emission control technologies
needed to meet the proposed Heavy HDE NOX standards (and
their rates of deterioration) while those technologies are operating in
the field. Manufacturers could, for instance, use the interim period to
collect data from field-aged engines in a range of applications to
inform how the engines can be designed to meet the standards throughout
useful life for all applications in which the engine is used.
In setting the duration of an interim period we would consider how
long it would take manufacturers to collect
[[Page 17564]]
field data from engines operating out to the useful life mileage
ultimately finalized in this rule. For example, if we were to finalize
a useful life mileage of 800,000 for Heavy HDEs and assume that
vehicles with Heavy HDEs typically travel 100,000 miles per year, then
we could consider that manufacturers who collect data from pre-
production test fleets starting in 2025 would have field-aged parts out
to 800,000 miles by 2033 (i.e., an eight-year period for data
collection and a six-year interim period from the start of the proposed
MY 2027 standards).
We understand that manufacturers generally aim to design and build
vehicles not only with a sufficient margin to ensure the emissions
control technology is meeting the applicable standards throughout the
full useful life, but also an additional margin to reflect the fact
that not every vehicle manufactured and every vehicle application will
perform identically to the laboratory tests.\725\ This is particularly
important, and challenging for manufacturers, when new technologies and
test procedures are being implemented. Thus, if we observe as part of
EPA's engine demonstration study that the engine just meets the
proposed standards including accounting for deterioration then we may
consider adopting higher temporary in-use standards than if we observe
the engine performing better compared to the proposed Option 1
standards after being aged to the equivalent of 800,000 miles. In this
rulemaking, we may consider adopting higher temporary in-use standards
for all of the proposed duty-cycle and off-cycle NOX
standards for Heavy HDEs in 40 CFR 1036.104. Table IV-16 and Table IV-
17 present the range of interim in-use standards that we are
considering for MY 2027 through MY 2033 Heavy HDEs under proposed
Option 1.
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\725\ As discussed in Chapter 3 of the draft RIA, manufacturer
margins can range from less than 25 percent to 100 percent of the
FEL.
Table IV-16--Range of Potential Interim In-Use NOX FTP, SET and LLC Standards for MY 2027 Through 2033 Heavy
HDEs Under Proposed Option 1
----------------------------------------------------------------------------------------------------------------
In-use FTP
standards
Range \a\ Model year ---------------- In-use SET In-use LLC
NOX (mg/hp- standards standards
hr)
----------------------------------------------------------------------------------------------------------------
Low End of the Range............... 2027-2030.................. 49 49 126
2031 and later through 28 28 70
intermediate useful life.
2031 and later for full 56 56 140
useful life.
High End of the Range.............. 2027-2030.................. 70 70 180
2031 and later through 40 40 100
intermediate useful life.
2031 and later for full 80 80 200
useful life.
----------------------------------------------------------------------------------------------------------------
\a\ The table defines the range of in-use standards we are considering for proposed Option 1. We would only
finalize one standard for each, not a range.
Table IV-17--Range of Potential Interim In-Use NOX Idle, Low-Load and Medium/High Load Off-cycle Standards for
MY 2027 Through 2033 Heavy HDEs under Proposed Option 1
----------------------------------------------------------------------------------------------------------------
In-use In-use
off-cycle off-cycle In-use
idle low load off-cycle
Range \a\ Model year standards standards medium/
---------------------- high load
NOX (g/ NOX (mg/ standards
hr) hp-hr)
----------------------------------------------------------------------------------------------------------------
Low End of the Range..................... 2027--2030.......................... 14 252 98
2031 and later through intermediate 11 105 42
useful life.
2031 and later for full useful life. 11 210 84
High End of the Range.................... 2027--2030.......................... 20 360 140
2031 and later through intermediate 15 150 60
useful life.
2031 and later for full useful life. 15 300 120
----------------------------------------------------------------------------------------------------------------
\a\ The table defines the range of in-use standards we are considering for proposed Option 1. We would only
finalize one standard for each, not a range.
We request comment on whether we should consider including in the
final rule interim in-use standards to account for uncertainties about
potential variabilities in performance during the early years of
implementing new technology. Commenters are encouraged to provide input
on what types of information we should consider when setting the
duration and level of any interim in-use standard, and whether the ones
included in discussion in this section are appropriate, or if there are
other considerations that would be important for setting an interim in-
use standard. In particular we are seeking comment on whether, and if
so how, to take into consideration the effects of fuel quality of
biodiesel blends discussed in Section IV.J.2 in establishing interim
in-use standards, or whether that is unnecessary if we were to finalize
both an interim in-use standard for heavy HDE NOX standards
and an allowance to exempt test results from engines that have been
historically misfueled with off specification
[[Page 17565]]
biodiesel blends. We also request input on whether any interim in-use
standard should apply to engine classes other than heavy HDEs under
proposed Option 1, and whether we should consider including interim in-
use standards for pollutants other than NOX under proposed
Option 1. Finally, we request that commenters provide any available
field data on deterioration of next-generation SCR emission controls,
or other technologies that could achieve the proposed standards
throughout the proposed useful life periods.
2. Production Volume Allowance for Model Years 2027 Through 2029
We are considering a flexibility allowing engine manufacturers, for
model years 2027 through 2029 only, to certify up to 5 percent of their
total production volume of heavy-duty highway compression-ignition (CI)
engines in a given model year to the current, pre-MY 2027 engine
provisions of 40 CFR part 86, subpart A. The allowance we are
considering would be limited to Medium HDE or Heavy HDE engine families
that manufacturers show would be used in low volume, specialty
vocational vehicles. Such an allowance from the MY 2027 criteria
pollutant standards may be necessary to provide engine and vehicle
manufacturers additional lead time and flexibility to redesign some low
sales volume products to accommodate the technologies needed to meet
the proposed more stringent engine emission standards. One example of a
low sales volume vocational vehicle type for which this flexibility
could be appropriate is fire trucks, where the design cycles are
typically longer than other HD on-highway products and packaging of new
exhaust aftertreatment components within existing designs may
potentially present a challenge to engine, chassis, and body
manufacturers. Under this potential option, we are requesting comment
on cases where packaging and design challenges are present, allowing
specialty vocational vehicle manufacturers to install exempt engines,
as long as the number of exempt engines installed does not exceed 5
percent of the engine manufacturer's total production volume.
We request comment on this potential option of a three-year
allowance from the proposed MY 2027 criteria pollutant standards for
engines installed in specialty vocational vehicles, including whether
and why this flexibility is warranted and whether 5 percent of a
manufacturers engine production volume is an appropriate value for such
an interim provision. In addition, we request comment on whether this
flexibility should be limited to specific vocational vehicle regulatory
subcategories and the engines used in them.
V. Proposed Program Costs
In Chapter 3 of the draft RIA, we present the direct manufacturing
costs of the technologies we expect to be used to comply with the
proposed standards. In this section we build upon those direct
manufacturing costs to estimate the year-over-year costs going forward
from the first year of each phase of implementation. We also present
the indirect costs associated with the expected technologies. Like
direct costs, indirect costs are expected to increase under the
proposal, in large part due to the proposed warranty and useful life
changes. The analysis also includes estimates of the possible operating
costs associated with the proposed changes. We present total costs
associated with proposed Options 1 and 2 in Section V.C. All costs are
presented in 2017 dollars consistent with AEO 2018, unless noted
otherwise.
We request comment on all aspects of the cost analysis. In
particular, we request comment on our estimation of warranty and
research and development costs via use of scalars applied to indirect
cost contributors (see Section V.A.2) and our estimates of emission
repair cost impacts (see Section V.B.3). We also request comments that
include supporting data and/or alternative approaches that we might
consider when developing estimates for the final rulemaking.
A. Technology Package Costs
Technology costs are associated with the two phases of the proposed
Option 1 standards in MY 2027 and MY 2031, and with the single phase of
the proposed Option 2 standards in MY 2027 (see Chapter 3 of the draft
RIA). Individual technology piece costs are presented in Chapter 3 of
the draft RIA and, in general, consist of the direct manufacturing
costs (DMC) estimated for the first year of each phase of the proposed
Option 1, or the first year of Option 2 standards, and are used as a
starting point in estimating program costs. Following each year of when
costs are first incurred, we have applied a learning effect to
represent the cost reductions expected to occur via the ``learning by
doing'' phenomenon. This provides a year-over-year cost for each
technology as applied to new engine sales. We then applied industry
standard ``retail price equivalent'' (RPE) markup factors industry-
wide, with adjustments discussed below, to estimate indirect costs
associated with each technology. Both the learning effects applied to
direct costs and the application of markup factors to estimate indirect
costs are consistent with the cost estimation approaches used in EPA's
past transportation-related regulatory programs. The sum of the direct
and indirect costs represents our estimate of technology costs per
vehicle on a year-over-year basis where MY 2031 and later costs include
costs associated with MY 2027 and later. These technology costs
multiplied by estimated sales then represent the total technology costs
associated with the proposed standards.
This cost calculation approach presumes that the expected
technologies would be purchased by original equipment manufacturers
(OEMs) from their suppliers. So, while the DMC estimates include the
indirect costs and profits incurred by the supplier, the indirect cost
markups we apply cover the indirect costs incurred by OEMs to
incorporate the new technologies into their vehicles and to cover
profit margins typical of the heavy-duty truck industry. We discuss the
indirect cost markups in more detail below.
1. Direct Manufacturing Costs
To produce a unit of output, manufacturers incur direct and
indirect costs. Direct costs include cost of materials and labor costs.
Indirect costs are discussed in the following section. The direct
manufacturing costs presented here include individual technology costs
for emission-related engine components and exhaust aftertreatment
systems (EAS).
Notably, for this analysis we include not only the marginal
increased costs associated with the proposed Options 1 or 2, but also
the emission control system costs for the baseline, or no action,
case.\726\ Throughout this discussion we refer to baseline case costs,
or baseline costs, which reflect our cost estimate of engine systems--
that portion that is emission-related--and the exhaust aftertreatment
system absent impacts of this proposed rule. This inclusion of baseline
system costs contrasts with EPA's approach in recent greenhouse gas
rules or the light-duty Tier 3 criteria pollutant rule where we
estimated costs relative to a baseline case, which obviated the need to
[[Page 17566]]
estimate baseline costs. We have included baseline costs in this
analysis because under both of the proposed options the emissions
warranty and regulatory useful life provisions are expected to have
some impact on not only the new technology added to comply with the
proposed standards, but also on emission control technologies already
developed and in use.\727\ The baseline direct manufacturing costs
detailed below are intended to reflect that portion of baseline case
engine hardware and aftertreatment systems for which new indirect costs
would be incurred due to the proposed warranty and useful life
provisions, even apart from changes in the level of emission standards.
---------------------------------------------------------------------------
\726\ See Section VI for more information about the emission
inventory baseline and how that baseline is characterized. For this
cost analysis, the baseline, or no action, case consists of engines
and emission control systems meeting 2019 era criteria emission
standards but in 2027 and later model years. Our rationale for
including costs for the no action case is described in this section.
\727\ The proposed warranty and useful life provisions would
increase costs not only for the new technology added in response to
the proposal, but also for the technology already in place (to which
the new technology is added) because the proposed warranty and
useful life provisions would apply to the entire emission-control
system, not just the new technology added in response to the
proposed standards.
---------------------------------------------------------------------------
We have estimated the baseline engine costs based on recently
completed studies by the International Council on Clean Technology
(ICCT) as discussed in more detail in Chapter 7 of the draft RIA. As
discussed there, the baseline engine costs consist of turbocharging,
fuel system, exhaust gas recirculation, etc. These costs represent
those for technologies that would be subject to extended warranty and
useful life provisions under this proposal. For cylinder deactivation
costs under the proposal, we have used FEV-conducted teardown-based
cylinder deactivation costs as presented in Chapter 3 of the draft
RIA.\728\ As for the EAS costs, those are also presented in Chapter 3
of the draft RIA and, as discussed there, are based on an ICCT
methodology with extensive revision by EPA. As discussed in draft RIA
Chapter 3, we also have EAS cost estimates from a recent FEV-conducted
teardown study.\729\ As discussed in Chapter 3 of the draft RIA, these
teardown-based estimated EAS costs are similar to the EPA-estimated
costs and we may use those FEV-study teardown-based cost estimates in
the final rule. The direct manufacturing costs for the baseline
engine+aftertreatment and for the proposed Options 1 and 2 are shown
for diesel engines in Table V-1, gasoline engines in Table V-2 and CNG
engines in Table V-3. Note that direct manufacturing costs for proposed
Options 1 and 2 are equivalent because we expect that the same
technologies would be needed to meet the standards in each option.
Costs are shown for regulatory classes included in the cost analysis
and follow the categorization approach used in our MOVES model. Please
refer to Chapter 6 of the draft RIA for a description of the regulatory
classes and why the tables that follow include or do not include each
regulatory class. In short, where MOVES has regulatory class
populations and associated emission inventories, our cost analysis
estimates costs. Note also that, throughout this section, LHD = light
heavy-duty, MHD = medium heavy-duty, HHD = heavy heavy-duty, CDPF =
catlyzed diesel particulate filter, DOC = diesel oxidation catalyst,
SCR = selective catalytic reduction, HC = hydrocarbon, and CNG =
compressed natural gas.
---------------------------------------------------------------------------
\728\ Mamidanna, S. 2021. Heavy-Duty Engine Valvetrain
Technology Cost Assessment. U.S. EPA Contract with FEV North
America, Inc., Contract No. 68HERC19D0008, Task Order No.
68HERH20F0041. Submitted to the Docket.
\729\ Mamidanna, S. 2021. Heavy-Duty Vehicles Aftertreatment
Systems Cost Assessment. Submitted to the Docket.
Table V-1--Diesel Technology and Package Direct Manufacturing Costs per Vehicle by Regulatory Class for Proposed
Options 1 and 2, MY2027, 2017 Dollars \a\
----------------------------------------------------------------------------------------------------------------
Proposed Options 1 and 2
MOVES regulatory class Technology Baseline (MY2027 increment to
baseline)
----------------------------------------------------------------------------------------------------------------
LHD2b3................. LHD2b3 Package............. $3,788 $1,616
Engine hardware............ 1,097 0
Closed crankcase........... 0 0
Cylinder deactivation...... 0 196
CDPF....................... 504 0
DOC........................ 350 0
SCR........................ 1,837 1,174
Canning.................... 0 30
HC dosing.................. 0 216
----------------------------------------------------------------------------------------
LHD45.................. LHD45 Package.............. 3,806 1,653
Engine hardware............ 1,097 0
Closed crankcase........... 18 37
Cylinder deactivation...... 0 196
CDPF....................... 504 0
DOC........................ 350 0
SCR........................ 1,837 1,174
Canning.................... 0 30
HC dosing.................. 0 216
----------------------------------------------------------------------------------------
MHD67.................. MHD67 Package.............. 4,032 1,619
Engine hardware............ 1,254 0
Closed crankcase........... 18 37
Cylinder deactivation...... 0 147
CDPF....................... 570 0
DOC........................ 316 0
SCR........................ 1,875 1,183
Canning.................... 0 36
HC dosing.................. 0 216
----------------------------------------------------------------------------------------
HHD8................... HHD8 Package............... 6,457 2,210
Engine hardware............ 2,038 0
[[Page 17567]]
Closed crankcase........... 18 37
Cylinder deactivation...... 0 206
CDPF....................... 1,067 0
DOC........................ 585 0
SCR........................ 2,750 1,681
Canning.................... 0 71
HC dosing.................. 0 216
----------------------------------------------------------------------------------------
Urban bus.............. Urban bus Package.......... 4,082 1,653
Engine hardware............ 1,254 0
Closed crankcase........... 18 37
Cylinder deactivation...... 0 147
CDPF....................... 567 0
DOC........................ 314 0
SCR........................ 1,929 1,469
Canning.................... 0 0
HC dosing.................. 0 0
----------------------------------------------------------------------------------------------------------------
Table V-2--Gasoline Technology and Package Direct Manufacturing Costs per Vehicle by Regulatory Class for
Proposed Options 1 and 2, MY2027, 2017 Dollars \a\
----------------------------------------------------------------------------------------------------------------
Proposed Options 1 and 2
MOVES regulatory class Technology Baseline (MY2027 increment to
baseline)
----------------------------------------------------------------------------------------------------------------
LHD45.................. LHD45 Package.............. $832 $417
Engine hardware............ 523 0
Aftertreatment............. 309 393
ORVR....................... 0 24
----------------------------------------------------------------------------------------
MHD67.................. MHD67 Package.............. 832 417
Engine hardware............ 523 0
Aftertreatment............. 309 393
ORVR....................... 0 24
----------------------------------------------------------------------------------------
HHD8................... HHD8 Package............... 832 417
Engine hardware............ 523 0
Aftertreatment............. 309 393
ORVR....................... 0 24
----------------------------------------------------------------------------------------------------------------
\a\ Note that the analysis uses the baseline plus the proposal cost--i.e., Baseline+Proposal--when estimating
total costs; the incremental costs are shown here for ease of understanding the increased costs associated
with the proposed Option 1 or 2. Note also that all LHD2b3 gasoline vehicles are chassis certified so are not
expected to incur any costs associated with this proposal.
Table V-3--CNG Technology and Package Direct Manufacturing Costs per Vehicle by Regulatory Class, for Proposed
Options 1 and 2, MY2027, 2017 Dollars \a\
----------------------------------------------------------------------------------------------------------------
Proposed Options 1 and 2
MOVES regulatory class Technology Baseline (MY2027 increment to
baseline)
----------------------------------------------------------------------------------------------------------------
HHD8................... HHD8 Package............... $4,108 $27
Engine hardware............ 896 0
Aftertreatment............. 3,212 27
----------------------------------------------------------------------------------------
Urban bus.............. Urban bus Package.......... 3,081 19
Engine hardware............ 672 0
Aftertreatment............. 2,409 19
----------------------------------------------------------------------------------------------------------------
\a\ Note that the analysis uses the baseline plus the proposal cost--i.e., Baseline+Proposal--when estimating
total costs; the incremental costs are shown here for ease of understanding the increased costs associated
with the proposed Option 1 or 2. MOVES does not have any MHD67 CNG vehicles. Note also that the urban bus
regulatory class consists of MHD engines but is shown here as urban bus for consistency with MOVES vehicle
populations and inventories.
The direct costs are then adjusted to account for learning effects
going forward from the first year of each phase of implementation for
proposed Option 1, or simply the first year of implementation for
proposed Option 2. We describe in detail in Chapter 7 of the draft RIA
the approach used to apply learning effects in this analysis.
[[Page 17568]]
Learning effects were applied on a technology package cost basis, and
MOVES-projected sales volumes were used to determine first-year sales
and cumulative sales. The resultant direct manufacturing costs and how
those costs decrease over time are presented in Section V.A.3.
2. Indirect Costs
Indirect costs are all the costs associated with producing the unit
of output that are not direct costs--for example, they may be related
to production (such as research and development (R&D)), corporate
operations (such as salaries, pensions, and health care costs for
corporate staff), or selling (such as transportation, dealer support,
and marketing). Indirect costs are generally recovered by allocating a
share of the indirect costs to each unit of good sold. Although direct
costs can be allocated to each unit of good sold, it is more
challenging to account for indirect costs allocated to a unit of goods
sold. To ensure that regulatory analyses capture the changes in
indirect costs, markup factors (which relate total indirect costs to
total direct costs) have been developed and used by EPA and other
stakeholders. These factors are often referred to as retail price
equivalent (RPE) multipliers. RPE multipliers provide, at an aggregate
level, the relative shares of revenues, where:
Revenue = Direct Costs + Indirect Costs
Revenue/Direct Costs = 1 + Indirect Costs/Direct Costs = Retail
Price Equivalent (RPE)
Resulting in:
Indirect Costs = Direct Costs x (RPE--1)
If the relationship between revenues and direct costs (i.e., RPE)
can be shown to equal an average value over time, then an estimate of
direct costs can be multiplied by that average value to estimate
revenues, or total costs. Further, that difference between estimated
revenues, or total costs, and estimated direct costs can be taken as
the indirect costs. Cost analysts and regulatory agencies have
frequently used these multipliers to predict the resultant impact on
costs associated with manufacturers' responses to regulatory
requirements and we are using that approach in this analysis.
The proposed cost analysis estimates indirect costs by applying the
RPE markup factor used in past rulemakings (such as those setting
greenhouse gas standards for heavy-duty trucks).\730\ The markup
factors are based on financial filings with the Securities and Exchange
Commission for several engine and engine/truck manufacturers in the
heavy-duty industry.\731\ The RPE factors for HD engine manufacturers,
HD truck manufacturers and for the HD truck industry as a whole are
shown in Table V-4. Also shown in Table V-4 are the RPE factors for
light-duty vehicle manufacturers.\732\
---------------------------------------------------------------------------
\730\ 76 FR 57106; 81 FR 73478.
\731\ Heavy Duty Truck Retail Price Equivalent and Indirect Cost
Multipliers, Draft Report, July 2010.
\732\ Rogozhin, A., et al., Using indirect cost multipliers to
estimate the total cost of adding new technology in the automobile
industry. International Journal of Production Economics (2009),
doi:10.1016/j.ijpe.2009.11.031.
Table V-4--Retail Price Equivalent Factors in the Heavy-Duty and Light-
Duty Industries
------------------------------------------------------------------------
LD
Cost contributor HD truck vehicle
industry industry
------------------------------------------------------------------------
Direct manufacturing cost......................... 1.00 1.00
Warranty.......................................... 0.03 0.03
R&D............................................... 0.05 0.05
Other (admin, retirement, health, etc.)........... 0.29 0.36
Profit (cost of capital).......................... 0.05 0.06
RPE............................................... 1.42 1.50
------------------------------------------------------------------------
For this analysis, EPA based indirect cost estimates for diesel and
CNG regulatory classes on the HD Truck Industry RPE values shown in
Table V-4. Because most of the proposed changes apply to engines, we
first considered using the HD Engine Manufacturer values. However, the
industry is becoming more vertically integrated and the costs we are
analyzing are those that occur at the end purchaser, or retail, level.
For that reason, we believe that the truck industry values represent
the most appropriate factors for this analysis. For gasoline regulatory
classes, we used the LD Vehicle Industry values shown in Table V-4
since they more closely represent the cost structure of manufacturers
in that industry--Ford, General Motors, and Chrysler.
Of the cost contributors listed in Table V-4, Warranty and R&D are
the elements of indirect costs that the proposed requirements are
expected to impact. As discussed in Section III of the preamble, EPA is
proposing to lengthen the warranty period, which we expect to increase
the contribution of warranty costs to the RPE. EPA is also proposing to
extend the regulatory useful life, which we expect to result in
increased R&D expenses as compliant systems are developed. Profit is
listed to highlight that profit is being considered and included in the
analysis. All other indirect cost elements--those encapsulated by the
``Other'' category, including General and Administrative Costs,
Retirement Costs, Healthcare Costs, and other overhead costs--as well
as Profits, are expected to scale according to their historical levels
of contribution.
As mentioned, Warranty and R&D are the elements of indirect costs
that the proposed requirements are expected to impact. Warranty
expenses are the costs that a business expects to or has already
incurred for the repair or replacement of goods that it has sold. The
total amount of warranty expense is limited by the warranty period that
a business typically allows. After the warranty period for a product
has expired, a business no longer incurs a warranty liability; thus, a
longer warranty period results in a longer period of liability for a
product. At the time of sale, companies are expected to set aside money
in a warranty liability account to cover any potential future warranty
claims. If and when warranty claims are made by customers, the warranty
liability account is debited and a warranty claims account is credited
to cover warranty claim expenses.\733\
---------------------------------------------------------------------------
\733\ Warranty expense is recognized in the same period as the
sales for the products that were sold, if it is probable that an
expense will be incurred and the company can estimate the amount of
the expense (AccountingTools.com, December 24, 2020, accessed
January 28, 2021).
---------------------------------------------------------------------------
To address the expected increased indirect cost contributions
associated with warranty (increased funding of the warranty liability
account) due to the proposed longer warranty requirements,
[[Page 17569]]
we have applied scaling factors commensurate with the changes in
proposed Option 1 or Option 2 to the number of miles included in the
warranty period (i.e., VMT-based scaling factors). For example, the
current required emission warranty period for Class 8 diesel trucks are
5 years or 100,000 miles. Proposed Option 1 would extend the required
warranty period for a Class 8 diesel to 7 years or 450,000 miles for
MYs 2027 through 2030, and then extend further to 10 years or 600,000
miles for MYs 2031 and beyond. As such, in our analysis of proposed
Option 1 for Class 8 diesel trucks we applied a scaling factor of 4.5
(450/100) to the 0.03 warranty contribution factor for MYs 2027 through
2030, and applied a scaling factor of 6.0 (600/100) for MYs 2031 and
later. This same approach is followed for the other regulatory classes,
and for our analysis of proposed Option 2.
Similarly, for R&D on that same Class 8 truck, the proposed Option
1 would extend regulatory useful life from 10 years or 435,000 miles to
11 years or 600,000 miles beginning in MY 2027, and then extend further
to 12 years or 800,000 miles for MYs 2031 and later, we have applied a
scaling factor of 1.38 (600/435) to the 0.05 R&D contribution factor
for MYs 2027 through 2029, and then 1.33 (800/600) for MYs 2031 through
2033. Notice the different treatment of the scaling factors for R&D
versus those for warranty. We would expect that once the development
efforts into longer useful life are complete, increased expenditures
would return to their normal levels of contribution. As such, we have
implemented the R&D scalars in three-year increments (2027 through 2029
and then 2031 through 2033). In MY 2034 and later (under the proposal),
the R&D scaling factor would no longer be applied.
The VMT-based scaling factors applied to warranty and R&D cost
contributors used in our cost analysis of proposed Options 1 and 2 are
shown in Table V-5 for diesel and CNG regulatory classes and in Table
V-6 for gasoline regulatory classes.
Table V-5--Scaling Factors Applied to RPE Contribution Factors To Reflect Changes in Their Contributions, Diesel & CNG Regulatory Classes
--------------------------------------------------------------------------------------------------------------------------------------------------------
Warranty scalars R&D scalars
Scenario MOVES regulatory class ---------------------------------------------------------------------
MY2027-2030 MY2031+ MY2027-2029 MY2031-2033 MY2034+
--------------------------------------------------------------------------------------------------------------------------------------------------------
Baseline....................................... LHD.............................. 1.00 1.00 1.00 1.00 1.00
LHD45............................ 1.00 1.00 1.00 1.00 1.00
MHD67............................ 1.00 1.00 1.00 1.00 1.00
HHD8............................. 1.00 1.00 1.00 1.00 1.00
Urban Bus........................ 1.00 1.00 1.00 1.00 1.00
Option 1....................................... LHD.............................. 1.50 2.10 1.73 1.42 1.00
LHD45............................ 1.50 2.10 1.73 1.42 1.00
MHD67............................ 2.20 2.80 1.46 1.30 1.00
HHD8............................. 4.50 6.00 1.38 1.33 1.00
Urban Bus........................ 4.50 6.00 1.38 1.33 1.00
Option 2....................................... LHD.............................. 1.10 1.10 2.27 1.00 1.00
LHD45............................ 1.10 1.10 2.27 1.00 1.00
MHD67............................ 1.50 1.50 1.76 1.00 1.00
HHD8............................. 3.50 3.50 1.49 1.00 1.00
Urban Bus........................ 3.50 3.50 1.49 1.00 1.00
--------------------------------------------------------------------------------------------------------------------------------------------------------
Table V-6--Scaling Factors Applied to RPE Contribution Factors To Reflect Changes in Their Contributions, Gasoline Regulatory Classes
--------------------------------------------------------------------------------------------------------------------------------------------------------
Warranty scalars R&D scalars
Scenario MOVES regulatory class ---------------------------------------------------------------------
MY2027-2030 MY2031+ MY2027-2029 MY2031-2033 MY2034+
--------------------------------------------------------------------------------------------------------------------------------------------------------
Baseline....................................... LHD45............................ 1.00 1.00 1.00 1.00 1.00
MHD67............................ 1.00 1.00 1.00 1.00 1.00
HHD8............................. 1.00 1.00 1.00 1.00 1.00
Option 1....................................... LHD45............................ 2.20 3.20 1.41 1.29 1.00
MHD67............................ 2.20 3.20 1.41 1.29 1.00
HHD8............................. 2.20 3.20 1.41 1.29 1.00
Option 2....................................... LHD45............................ 2.20 2.20 1.82 1.00 1.00
MHD67............................ 2.20 2.20 1.82 1.00 1.00
HHD8............................. 2.20 2.20 1.82 1.00 1.00
--------------------------------------------------------------------------------------------------------------------------------------------------------
Lastly, as mentioned in Section V.A.1, the markups for estimating
indirect costs are applied to our estimates of the absolute direct
manufacturing costs for emission-control technology shown in Table V-1,
Table V-2 and Table V-3, not just the incremental costs associated with
the proposal (i.e., the Baseline+Proposal costs, not just the
incremental costs of proposed Option 1 or 2). This is an important
element of the analysis as shown by the hypothetical example in Table
V-7. In the example, which is only for illustration, we assume that the
baseline technology cost is $5,000, the proposed incremental cost is
$1,000, and the indirect cost warranty contribution is 0.03 with a
simple scalar of 1.5 associated with a longer warranty period. In this
case, the costs could be calculated according to two approaches, as
shown. By including the baseline costs, we are estimating new warranty
costs in the proposal as illustrated by the example where including
baseline costs results in warranty costs of $270 while excluding
baseline costs results in warranty costs of $45.
[[Page 17570]]
We request comment on the approach used here. Specifically, we
request comment on the application of indirect costs to baseline plus
incremental costs as just described and as illustrated in Table V-7. We
also request comment on the scaling approach used to estimate indirect
cost impacts and the relative scaling of research and development costs
along with their return to traditional levels following a three year
period, and the absolute scaling of warranty costs and their
continuation at those levels in perpetuity rather than returning to
traditional levels at some future point.
Table V-7--Simplified Hypothetical Example of Indirect Warranty Costs
Calculated on an Incremental vs. Absolute Technology Package Cost
[Values Are Not From the Analysis and Are for Presentation Only]
------------------------------------------------------------------------
Excluding baseline Including
costs baseline costs
------------------------------------------------------------------------
Direct Manufacturing Cost (DMC) $1000................ $5000 + $1000 =
$6000
Indirect Warranty Costs........ $1000 x 0.03 x 1.5 = $6000 x 0.03 x
$45. 1.5 = $270
DMC + Warranty................. $1000 + $45 = $1045.. $1000 + $270 =
$1270
------------------------------------------------------------------------
3. Technology Costs per Vehicle
The following tables present the technology costs estimated for the
proposed Options 1 and 2 on a per-vehicle basis for MY 2027 and MY
2031. Reflected in these tables are learning effects on direct
manufacturing costs and scaling effects--associated with increased
costs due to proposed program elements--on indirect costs. The sum is
also shown and reflects the cost per vehicle in the specific model year
that would be multiplied by sales to estimate the total costs
associated with each proposed option.\734\
---------------------------------------------------------------------------
\734\ Note that we have not estimated sales impacts associated
with the proposal (see Section X), so sales projections are
equivalent across scenarios.
---------------------------------------------------------------------------
We show costs per vehicle here, but it is important to note that
these are costs and not prices. We are not estimating how manufacturers
would price their products. Manufacturers may pass costs along to
purchasers via price increases in a manner consistent with what we show
here. However, manufacturers may also price certain products higher
than what we show while pricing others lower--the higher-priced
products thereby subsidizing the lower-priced products. This is true in
any market, not just the heavy-duty highway industry. This may be
especially true with respect to the indirect costs we have estimated
because, for example, R&D done to improve emission durability can
readily transfer across different engines whereas technology added to
an engine is uniquely tied to that engine. We request comment on this
issue--while we believe that the RPE markup and the indirect cost
contributor scaling approach is a reasonable approach to estimating
indirect costs, would it be preferable to consider indirect costs in
aggregate rather than on a per engine or per vehicle basis?
Table V-8--MY2027 & MY2031 Technology Costs per Vehicle for LHD2b3 Diesel, Average per Vehicle, 2017 Dollars
----------------------------------------------------------------------------------------------------------------
Tech cost
Model year Scenario DMC Warranty R&D Other Profit sum
----------------------------------------------------------------------------------------------------------------
2027......................... Baseline....... $3,788 $114 $189 $1,099 $189 $5,379
Baseline+Propos 5,404 243 467 1,567 270 7,952
ed Option 1.
Baseline+Propos 5,404 178 614 1,567 270 8,034
ed Option 2.
Option 1 1,616 130 277 469 81 2,572
increase from
Baseline.
Option 2 1,616 65 425 469 81 2,655
increase from
Baseline.
2031......................... Baseline....... 3,504 105 175 1,016 175 4,976
Baseline+Propos 4,863 306 346 1,410 243 7,168
ed Option 1.
Baseline+Propos 4,863 160 243 1,410 243 6,920
ed Option 2.
Option 1 1,358 201 170 394 68 2,192
increase from
Baseline.
Option 2 1,358 55 68 394 68 1,944
increase from
Baseline.
----------------------------------------------------------------------------------------------------------------
Table V-9--MY2027 & MY2031 Technology Costs per Vehicle for LHD45 Diesel, Average per Vehicle, 2017 Dollars
----------------------------------------------------------------------------------------------------------------
Tech cost
Model year Scenario DMC Warranty R&D Other Profit sum
----------------------------------------------------------------------------------------------------------------
2027......................... Baseline....... $3,806 $114 $190 $1,104 $190 $5,405
Baseline+Propos 5,459 246 471 1,583 273 8,032
ed Option 1.
Baseline+Propos 5,459 180 620 1,583 273 8,115
ed Option 2.
Option 1 1,653 131 281 479 83 2,627
increase from
Baseline.
Option 2 1,653 66 430 479 83 2,710
increase from
Baseline.
2031......................... Baseline....... 3,515 105 176 1,019 176 4,991
Baseline+Propos 4,900 309 348 1,421 245 7,223
ed Option 1.
Baseline+Propos 4,900 162 245 1,421 245 6,973
ed Option 2.
Option 1 1,385 203 172 402 69 2,232
increase from
Baseline.
[[Page 17571]]
Option 2 1,385 56 69 402 69 1,982
increase from
Baseline.
----------------------------------------------------------------------------------------------------------------
Table V-10--MY2027 & MY2031 Technology Costs per Vehicle for MHD67 Diesel, Average per Vehicle, 2017 Dollars *
----------------------------------------------------------------------------------------------------------------
Tech cost
Model year Scenario DMC Warranty R&D Other Profit sum
----------------------------------------------------------------------------------------------------------------
2027......................... Baseline....... $4,032 $121 $202 $1,169 $202 $5,725
Baseline+Propos 5,651 373 412 1,639 283 8,358
ed Option 1.
Baseline+Propos 5,080 229 254 1,473 254 7,290
ed Option 2.
Option 1 1,619 252 211 470 81 2,632
increase from
Baseline.
Option 2 1,357 117 68 394 68 2,003
increase from
Baseline.
2031......................... Baseline....... 3,723 112 186 1,080 186 5,287
Baseline+Propos 5,080 427 329 1,473 254 7,563
ed Option 1.
Baseline+Propos 5,080 229 254 1,473 254 7,290
ed Option 2.
Option 1 1,357 315 143 394 68 2,276
increase from
Baseline.
Option 2 1,357 117 68 394 68 2,003
increase from
Baseline.
----------------------------------------------------------------------------------------------------------------
Table V-11--MY2027 & MY2031 Technology Costs per Vehicle for HHD8 Diesel, Average per Vehicle, 2017 Dollars
----------------------------------------------------------------------------------------------------------------
Tech cost
Model year Scenario DMC Warranty R&D Other Profit sum
----------------------------------------------------------------------------------------------------------------
2027......................... Baseline....... $6,457 $194 $323 $1,873 $323 $9,169
Baseline+Propos 8,668 1,170 598 2,514 433 13,382
ed Option 1.
Baseline+Propos 8,668 910 648 2,514 433 13,172
ed Option 2.
Option 1 2,210 976 275 641 111 4,213
increase from
Baseline.
Option 2 2,210 716 325 641 111 4,003
increase from
Baseline.
2031......................... Baseline....... 5,961 179 298 1,729 298 8,465
Baseline+Propos 7,813 1,406 521 2,266 391 12,396
ed Option 1.
Baseline+Propos 7,813 820 391 2,266 391 11,680
ed Option 2.
Option 1 1,851 1,227 223 537 93 3,931
increase from
Baseline.
Option 2 1,851 641 93 537 93 3,215
increase from
Baseline.
----------------------------------------------------------------------------------------------------------------
Table V-12--MY2027 & MY2031 Technology Costs per Vehicle for Urban Bus Diesel, Average per Vehicle, 2017 Dollars
----------------------------------------------------------------------------------------------------------------
Tech cost
Model year Scenario DMC Warranty R&D Other Profit sum
----------------------------------------------------------------------------------------------------------------
2027......................... Baseline....... $4,082 $122 $204 $1,184 $204 $5,796
Baseline+Propos 5,734 774 395 1,663 287 8,854
ed Option 1.
Baseline+Propos 5,734 602 428 1,663 287 8,715
ed Option 2.
Option 1 1,653 652 191 479 83 3,058
increase from
Baseline.
Option 2 1,653 480 224 479 83 2,918
increase from
Baseline.
2031......................... Baseline....... 3,769 113 188 1,093 188 5,352
Baseline+Propos 5,153 928 344 1,494 258 8,177
ed Option 1.
Baseline+Propos 5,153 541 258 1,494 258 7,704
ed Option 2.
Option 1 1,385 815 155 402 69 2,825
increase from
Baseline.
Option 2 1,385 428 69 402 69 2,353
increase from
Baseline.
----------------------------------------------------------------------------------------------------------------
Table V-13--MY2027 & MY2031 Technology Costs per Vehicle for LHD45, MHD67 & HHD8 Gasoline, Average per Vehicle,
2017 Dollars
----------------------------------------------------------------------------------------------------------------
Tech cost
Model year Scenario DMC Warranty R&D Other Profit sum
----------------------------------------------------------------------------------------------------------------
2027......................... Baseline....... $832 $25 $42 $299 $50 $1,248
Baseline+Propos 1,249 82 88 450 75 1,944
ed Option 1.
Baseline+Propos 1,249 82 114 450 75 1,969
ed Option 2.
Option 1 417 57 46 150 25 696
increase from
Baseline.
Option 2 417 57 72 150 25 722
increase from
Baseline.
2031......................... Baseline....... 768 23 38 277 46 1,152
Baseline+Propos 1,118 107 72 402 67 1,767
ed Option 1.
[[Page 17572]]
Baseline+Propos 1,118 74 56 402 67 1,717
ed Option 2.
Option 1 350 84 34 126 21 614
increase from
Baseline.
Option 2 350 51 17 126 21 565
increase from
Baseline.
----------------------------------------------------------------------------------------------------------------
Table V-14--MY2027 & MY2031 Technology Costs per Vehicle for HHD8 CNG, Average per Vehicle, 2017 Dollars
----------------------------------------------------------------------------------------------------------------
Tech cost
Model year Scenario DMC Warranty R&D Other Profit sum
----------------------------------------------------------------------------------------------------------------
2027......................... Baseline....... $4,108 $123 $205 $1,191 $205 $5,833
Baseline+Propos 4,135 558 285 1,199 207 6,384
ed Option 1.
Baseline+Propos 4,135 434 309 1,199 207 6,284
ed Option 2.
Option 1 27 435 80 8 1 551
increase from
Baseline.
Option 2 27 311 104 8 1 450
increase from
Baseline.
2031......................... Baseline....... 3,793 114 190 1,100 190 5,386
Baseline+Propos 3,816 687 254 1,107 191 6,054
ed Option 1.
Baseline+Propos 3,816 401 191 1,107 191 5,705
ed Option 2.
Option 1 23 573 65 7 1 668
increase from
Baseline.
Option 2 23 287 1 7 1 318
increase from
Baseline.
----------------------------------------------------------------------------------------------------------------
Table V-15--MY2027 & MY2031 Technology Costs per Vehicle for Urban Bus CNG, Average per Vehicle, 2017 Dollars
----------------------------------------------------------------------------------------------------------------
Tech cost
Model year Scenario DMC Warranty R&D Other Profit sum
----------------------------------------------------------------------------------------------------------------
2027......................... Baseline....... $3,081 $92 $154 $893 $154 $4,375
Baseline+Propos 3,100 419 214 899 155 4,787
ed Option 1.
Baseline+Propos 3,100 326 232 899 155 4,711
ed Option 2.
Option 1 19 326 60 6 1 412
increase from
Baseline.
Option 2 19 233 78 6 1 336
increase from
Baseline.
2031......................... Baseline....... 2,845 85 142 825 142 4,039
Baseline+Propos 2,861 515 191 830 143 4,539
ed Option 1.
Baseline+Propos 2,861 300 143 830 143 4,277
ed Option 2.
Option 1 16 430 48 5 1 500
increase from
Baseline.
Option 2 16 215 1 5 1 237
increase from
Baseline.
----------------------------------------------------------------------------------------------------------------
B. Operating Costs
We have estimated three impacts on operating costs associated with
the proposed criteria pollutant standards: Increased diesel exhaust
fluid (DEF) consumption by diesel vehicles due to increased DEF dose
rates to enable compliance with more stringent NOX
standards; decreased fuel costs by gasoline vehicles due to new onboard
refueling vapor recovery systems that allow burning (in engine) of
otherwise evaporated hydrocarbon emissions; and emission repair
impacts. For the repair impacts we expect that the longer duration
warranty would result in lower owner/operator-incurred repair costs
since those costs would be borne by the manufacturer, and that the
longer duration useful life periods would result in increased emission
control system durability and fewer failing parts needing repair.
However, the possibility exists that higher-cost emission control
systems may result in higher repair costs if and when repairs are
needed. We have estimated the net effect on repair costs and describe
our approach, along with increased DEF consumption and reduced gasoline
consumption, below. Additional details on our methodology and estimates
of operating costs per mile impacts are included in draft RIA Chapter
7.2.
1. Costs Associated With Increased Diesel Exhaust Fluid (DEF)
Consumption in Diesel Engines
Consistent with the approach used to estimate technology costs, we
have estimated both baseline case DEF consumption and DEF consumption
under the proposed Options 1 and 2. For the baseline case, we estimated
DEF consumption using the relationship between DEF dose rate and the
reduction in NOX over the SCR catalyst. The relationship
between DEF dose rate and NOX reduction across the SCR
catalyst is based on methodology presented in the Technical Support
Document to the 2012 Nonconformance Penalty rule (the NCP Technical
Support Document, or NCP TSD).\735\ The DEF dose rate to NOX
reduction relationship based on that methodology considered FTP
emissions and, as such, the DEF dose rate increased as FTP tailpipe
emissions decreased. The DEF dose rate used is 5.18 percent of fuel
consumed.
---------------------------------------------------------------------------
\735\ Nonconformance Penalties for On-highway Heavy-duty Diesel
Engines: Technical Support Document; EPA-420-R-12-014, August 2012.
---------------------------------------------------------------------------
To estimate DEF consumption impacts under the proposed Options 1
and 2, which involve changes to not only the FTP emission standards but
also the RMC and LLC standards along with new idle standards, we
developed a new approach to estimating DEF consumption. For this
analysis, we scaled DEF consumption with the NOX
[[Page 17573]]
reductions achieved under proposed Options 1 and 2. This was done by
considering the molar mass of NOX, the molar mass of urea,
the mass concentration of urea in DEF along with the density of DEF to
estimate the theoretical gallons of DEF consumed per ton of
NOX reduced. We estimated theoretical DEF consumption per
ton of NOX reduced at 442 gallons/ton which we then adjusted
based on testing to 527 gallons/ton, the value used in this analysis.
We describe this in more detail in Section 7.2.1 of the draft RIA.
These two DEF consumption metrics--dose rate per gallon and DEF
consumption per ton of NOX reduced--were used to estimate
total DEF consumption in the baseline, as well as the proposed Options
1 and 2. These DEF consumption rates were then multiplied by DEF price
per gallon, adjusted from the DEF prices presented in the NCP TSD, to
arrive at the impacts on DEF costs for diesel engines. These are shown
in Table V-16.
2. Costs Associated With ORVR and the Estimated Reduction in Fuel Costs
for Gasoline Engines
We have estimated a decrease in fuel costs, i.e., fuel savings,
associated with the proposed ORVR requirements on gasoline engines. Due
to the ORVR systems, evaporative emissions that would otherwise be
emitted into the atmosphere would be trapped and subsequently burned in
the engine. We describe the approach taken to estimate these impacts in
Chapter 7.2.2 of the draft RIA. These newly captured evaporative
emissions are converted to gallons and then multiplied by AEO 2018
reference case gasoline prices to arrive at the monetized impacts.
These impacts are shown in Table V-16.\736\
---------------------------------------------------------------------------
\736\ We estimate that the ORVR requirements in both the
proposal and Alternative 1 would result in a reduction of
approximately 0.3 million (calendar year 2027) to 4.8 million
(calendar year 2045) gallons of gasoline, representing roughly 0.1
percent of gasoline consumption from impacted vehicles.
---------------------------------------------------------------------------
3. Repair Cost Impacts Associated With Longer Warranty and Useful Life
Periods
The extended warranty and useful life requirements being proposed
would have an impact on emission-related repair costs incurred by truck
owners. Researchers have noted the relationships among quality,
reliability, and warranty for a variety of goods.\737\ Wu,\738\ for
instance, examines how analyzing warranty data can provide ``early
warnings'' on product problems that can then be used for design
modifications. Guajardo et al. describe one of the motives for
warranties to be ``incentives for the seller to improve product
quality;'' specifically for light-duty vehicles, they find that buyers
consider warranties to substitute for product quality, and to
complement service quality.\739\ Murthy and Jack, for new products, and
Saidi-Mehrabad et al. for second-hand products, consider the role of
warranties in improving a buyer's confidence in quality of the
good.740 741
---------------------------------------------------------------------------
\737\ Thomas, M., and S. Rao (1999). ``Warranty Economic
Decision Models: A Summary and Some Suggested Directions for Future
Research.'' Operations Research 47(6):807-820.
\738\ Wu, S (2012). Warranty Data Analysis: A Review. Quality
and Reliability Engineering International 28: 795-805.
\739\ Guajardo, J., M Cohen, and S. Netessine (2016). ``Service
Competition and Product Quality in the U.S. Automobile Industry.''
Management Science 62(7):1860-1877. The other rationales are
protection for consumers against failures, provision of product
quality information to consumers, and a means to distinguish
consumers according to their risk preferences.
\740\ Murthy, D., and N. Jack (2009). ``Warranty and
Maintenance,'' Chapter 18 in Handbook of Maintenance Management and
Engineering, Mohamed Ben-Daya et al., editors. London: Springer.
\741\ Saidi-Mehrabad, M., R. Noorossana, and M. Shafiee (2010).
``Modeling and analysis of effective ways for improving the
reliability of second-hand products sold with warranty.''
International Journal of Advanced Manufacturing Technology 46: 253-
265.
---------------------------------------------------------------------------
On the one hand, we would expect owner-incurred emission repair
costs to decrease due to the proposed program because the longer
emission warranty requirements would result in more repair costs
covered by the OEMs. Further, we would expect improved serviceability
in an effort by OEMs to decrease repair costs they would incur. We
would also expect that the longer useful life periods in proposed
Options 1 or 2 would result in more durable parts to ensure regulatory
compliance over the longer timeframe. On the other hand, we would also
expect that the more costly emission control systems required by the
proposed Options 1 or 2 would result in higher repair costs which could
increase OEM costs during the warranty period and owner costs outside
the warranty period. As further explained below, while the longer
warranty period could potentially increase repair costs incurred by
OEMs, such costs would fall under our estimated warranty cost increases
as part of our indirect cost estimates described in Section V.A.2.
As discussed in Section V.A.2, we have estimated increased OEM
indirect costs associated with increased warranty liability (i.e.,
longer warranty periods), and for more durable parts resulting from the
longer useful life periods. These costs are accounted for via increased
warranty costs scaled by the longer warranty period, and increased
research and development (R&D) costs scaled by the longer useful life
period. We also included additional aftertreatment costs in the direct
manufacturing costs to address the increased useful life requirements
(e.g., larger catalyst volume; see Chapters 2 and 4 of the draft RIA
for detailed discussions). We estimate that these efforts would help to
reduce emission repair costs during the emission warranty and
regulatory useful life periods, and possibly beyond.
To estimate impacts on emission repair costs, we began with an
emission repair cost curve.\742\ We describe in detail how we generated
the emission repair cost curve and the data from which it was derived
in Chapter 7 of the draft RIA. Figure V-1 shows, conceptually, the
nature of the emission repair cost curve (the solid line) and the
maintenance and repair cost curve--all maintenance and repair, not just
emission repair--from which it was derived (the dotted line). The
emission repair cost curve is lower than the curve for all maintenance
and repairs since not all repair is emission-related.\743\ We have not
estimated any impact on maintenance costs associated with the longer
warranty and useful life periods in proposed Options 1 and 2, and we
have estimated that just over 10 percent of repair costs are emission-
related repairs impacted by the proposed action (see Chapter 7 of the
draft RIA for this derivation, which is based on the industry
whitepaper).\744\ From the generic emission repair cost curve in Figure
V-1, we generated a unique emission repair cost curve for each type of
vehicle (combination long-haul, single unit short-haul, etc.),
regulatory class (medium heavy-duty, heavy heavy-duty, etc.) and fuel
type (diesel, gasoline, etc.).
---------------------------------------------------------------------------
\742\ See ``Mitigating Rising Maintenance & Repair Costs for
Class-8 Truck Fleets, Effective Data & Strategies to Leverage Newer
Trucks to Reduce M&R Costs,'' Fleet Advantage Whitepaper Series,
2018.
\743\ Maintenance includes oil changes, tire replacements, brake
replacements, etc., i.e., items that are expected to wear out and
require replacement. Repair is the fixing of broken parts that are
not necessarily expected to break. Repairs might include replacing a
cracked particulate filter or a broken mirror or door handle.
\744\ See ``Mitigating Rising Maintenance & Repair Costs for
Class-8 Truck Fleets, Effective Data & Strategies to Leverage Newer
Trucks to Reduce M&R Costs,'' Fleet Advantage Whitepaper Series,
2018.
---------------------------------------------------------------------------
As noted, Figure V-1 shows conceptually the relationship between
repair costs and the estimated age at
[[Page 17574]]
which the warranty period is reached for any given vehicle, where
repair costs are relatively low during the warranty period and repair
cost rates begin to increase every year beyond the warranty period.
Similarly, at the estimated age at which the useful life period ends,
maintenance and repair cost rates increase yet again until, in the
figure, costs flatten out. The ``estimated ages'' mentioned are meant
to reflect not the required warranty and/or useful life ages, but
rather the age at which the warranty (or useful life) is reached based
on the average miles traveled per year by a given vehicle type relative
to the required warranty/useful life ages and mileages. For example, a
current long-haul Class-8 truck has a required warranty of 5 years or
100,000 miles, whichever occurs first. Since the mileage accumulation
of such a vehicle is over 100,000 miles in the first year, the
``estimated age'' at which the warranty is reached would be 1
year.\745\
---------------------------------------------------------------------------
\745\ See ``Estimated Warranty and Useful Life Ages Used in
Estimating Emission Repair Costs'' memorandum from Todd Sherwood to
docket EPA-HQ-OAR-2019-0055.
---------------------------------------------------------------------------
The flattening of costs per mile shown in Figure V-1 is due to a
lack of data beyond seven years of operation and, as such, we have
chosen to maintain a flat repair cost rate for subsequent years.\746\
We considered estimating increases in maintenance and repair cost per
mile beyond the useful life, but decided that increases in the cost per
mile rate applied to both the baseline case and the proposal would have
no net impact.
---------------------------------------------------------------------------
\746\ The only data source we are aware of is this industry
whitepaper, which includes costs through seven years of operation;
``Mitigating Rising Maintenance & Repair Costs for Class-8 Truck
Fleets, Effective Data & Strategies to Leverage Newer Trucks to
Reduce M&R Costs,'' Fleet Advantage Whitepaper Series, 2018.
[GRAPHIC] [TIFF OMITTED] TP28MR22.003
Figure V-2 illustrates how the generic cost curve was adjusted to
estimate the emission repair cost per mile for specific vehicles. To do
this, we first estimated the vehicle age (in years) at which the
warranty and useful life periods would end based on the typical miles
driven per year over the first seven years of operation.\747\ The
vehicle ages at which the warranty and useful life periods are
estimated to end are then applied to the generic emission repair cost
curve to generate a unique emission repair cost curve for each vehicle
depending on the unique warranty/useful life provisions and mileage
accumulation rates for that vehicle. Figure V-2 shows, conceptually,
the baseline emission repair cost curve (the solid line in Figure V-1
but now the dotted line, note the new y-axis scale) and the emission
repair cost curve under the proposal (the solid line, not shown in
Figure V-1). In this conceptual example, the warranty would expire in
year 5 instead of year 1. Further, the age at which the useful life has
been reached would be year 9 instead of year 6. Lastly, the emission
repair cost curve would reach a higher cost/mile level during the
warranty period, at the end of useful life, and then beyond the useful
life. This is due to the more costly emission controls that we estimate
would be fitted to engines as a result of the proposed requirements (as
discussed in Section V.A).
---------------------------------------------------------------------------
\747\ We have chosen 7 years for this estimate as a fair
snapshot on costs; including fewer years would result in a higher
average number of miles/year given that mileage accumulation rates
tend to decrease year-over-year and, therefore, including more years
would tend to result in a lower average mileage accumulation rate.
We chose seven years as the fair, middle ground.
---------------------------------------------------------------------------
[[Page 17575]]
[GRAPHIC] [TIFF OMITTED] TP28MR22.004
The emission repair cost/mile curves shown in Figure V-2 would
result in an incremental cost/mile that is negative for the operating
years 2 through 7. During the first year, the incremental cost/mile
would be slightly higher due to the marginal technology costs
associated with the hypothetical proposed standard. From years 1
through 7, the cost/mile would be lower on increment due to the longer
warranty and useful life periods and the efforts we are estimating
manufacturers would undertake to improve durability to avoid warranty
costs after sale (efforts paid for in upfront indirect costs as
described in Section V.A.2). In the years of operation beyond the
useful life, emission repair costs/mile would then be expected to be
marginally higher, again due to the marginal technology costs
associated with the hypothetical proposed standard. Importantly, in
those later years of operation, miles driven per year tend to decrease
year-over-year, which serves to offset somewhat the effect of the
higher estimated cost/mile value on a cost/year basis. In the end, for
most vehicle types (i.e., MOVES sourcetypes) our analysis shows that,
in general, the net emission repair costs over the first 10 years of
operation would decrease (see Section 7.2.3 of the draft RIA).
We believe that it is reasonable to estimate that the emission
repair costs would remain flat, as shown in Figure V-2, during the
longer warranty periods being proposed under either option because of
the increased warranty and research and development costs we are
estimating in our technology costs. Note that we are also estimating
that the emission repair costs beyond the useful life would increase at
a slightly higher rate based on the source data which suggested such a
trend. Again, cost/mile rates are estimated to flatten beyond the
useful life since the source data included operating costs through only
seven years. It is possible that cost/mile rates continue to increase
with age and that those would increase at similar rates in both the
baseline case and under the proposed options. If true, the net effect
would be the same as estimated here and the net effect is of primary
concern in our analysis.
As noted, our methodology and estimated impacts are presented in
more detail in Chapter 7 of the draft RIA. We request comment on all
aspects of our approach. In particular, we request comment on how we
have used the data from which our repair cost curve was derived and how
we have adjusted that curve to represent costs for all of the vehicle
types under consideration. Further, we request data that would allow us
to build upon our approach or change our approach if a better one
exists.
C. Program Costs
Using the cost elements outlined in Sections V.A and V.B, we have
estimated the costs associated with the proposed criteria pollutant
standards; costs associated with proposed Options 1 and 2 are shown in
Table V-16 and Table V-17, respectively. Costs are presented in more
detail in Chapter 7 of the draft RIA. As noted earlier, costs are
presented in 2017 dollars in undiscounted annual values along with net
present values at both 3 and 7 percent discount rates with values
discounted to the 2027 calendar year.
We are not including an analysis of the costs of the Alternative
(described in Sections III and IV) because we currently do not have
sufficient information to conclude that the Alternative standards would
be feasible in the MY 2027 timeframe.
As shown in these tables, and more clearly in Figure V-3, our
analysis shows that the proposed Options 1 and 2 would result in
similar costs in the early years, but proposed Option 1 would result in
lower costs the longer term, despite higher costs in the mid-term
years, compared to proposed Option 2.
[[Page 17576]]
[GRAPHIC] [TIFF OMITTED] TP28MR22.005
[[Page 17577]]
[GRAPHIC] [TIFF OMITTED] TP28MR22.006
[[Page 17578]]
[GRAPHIC] [TIFF OMITTED] TP28MR22.007
VI. Estimated Emission Reductions From the Proposed Program
The proposed criteria pollutant emission control program described
in Sections III and IV is expected to reduce emissions from highway
heavy-duty engines in several ways.\748\ We project reduced tailpipe
emissions of NOX as a result of the proposed emission
standards for heavy-duty diesel engines. The combination of the
proposed low-load duty-cycle standard and off-cycle standards for
diesel engines would help to ensure that the reduction in tailpipe
emissions is achieved in-use, not only under high-speed, on-highway
conditions, but under low-load and idle conditions as well. We also
project reduced tailpipe emissions of NOX, CO, PM, and VOCs
from heavy-duty gasoline engines, particularly under cold-start and
high-load operating conditions. The proposed longer emission warranty
and regulatory useful life requirements for heavy-duty diesel and
gasoline engines would help to maintain the expected emission
reductions for all pollutants for a longer portion of the operational
life of the engine.\749\ The proposed onboard refueling vapor recovery
requirements for heavy-duty gasoline engines would reduce VOCs and
associated air toxics. See draft RIA Chapter 5, Appendix 5.3 for
details on projected emission reductions of each pollutant.
---------------------------------------------------------------------------
\748\ This section describes estimated emission reductions from
the proposed criteria pollutant program described in Sections III
and IV. Discussion on estimated emission impacts from the proposed
revisions to the HD GHG Phase 2 rule are addressed in Section XI.
\749\ See Section IV.A for more discussion on the operational
life of the engine relative to useful life.
---------------------------------------------------------------------------
Section VI.A provides an overview of the methods used to estimate
emission reductions from our proposed program. All of the projected
emission reductions from the proposed Option 1 or 2 are outlined in
Section VI.B, with more details provided in the draft RIA Chapter 5.
Section VI.C presents projected emission reductions from Option 1 or 2
by engine operations and processes (e.g., medium-to-high load or low-
load engine operations). Section VI.D presents results of the
Alternative that we analyzed. Section VI.E discusses how heavy-duty
electric vehicles could affect the baseline emission inventory in the
final rule and requests comment on this topic.
As discussed in Section I and detailed in Sections III and IV,
proposed Option 2 is generally less stringent than MY 2031 standards in
proposed Option 1 due to the combination of higher numeric levels of
the NOX emission standards and shorter useful life periods
in proposed Option 2. The Alternative is more stringent than the Option
1 MY 2031 standards due to the combination of shorter lead time, lower
numeric levels of the NOX and HC emission standards, and
longer useful life periods in the Alternative. The proposed Options 1
and 2 standards generally contain values that represent a lower and
upper bound of the combined range of options that we are considering
for lead time, duty-cycle test standards, off-cycle standards, emission
warranty, and useful life requirements. We would need additional
information to be able to project that the Alternative is feasible in
the MY 2027 timeframe and thereby consider adopting it in the final
rule (see Section III for details).
The proposed Options 1 and 2 thus generally bracket the overall
range of options that EPA is currently considering and the range of
estimated emission inventory impacts that we currently project (see
Section I.G for discussion on potentially finalizing a program
different from our proposal based on additional data that we collect
and stakeholder input on this proposal).
A. Emission Inventory Methodology
To estimate the emission reductions from the proposed program as a
whole, we updated EPA's Motor Vehicle Emission Simulator (MOVES) model
to include several changes related
[[Page 17579]]
specifically to heavy-duty vehicle emissions and activity (e.g., heavy-
duty engine start and running exhaust emission rates, heavy-duty
vehicle start and idle activity). These model updates are summarized in
Chapter 5.2 of the draft RIA and described in detail in several peer-
reviewed technical reports that are available in the docket for this
proposed rulemaking.\750\
---------------------------------------------------------------------------
\750\ Sonntag, Darrell. Memorandum to docket EPA-HQ-OAR-2019-
0055: ``Updates to MOVES for Emissions Analysis of the HD 2027
NPRM``. May 2021
---------------------------------------------------------------------------
The draft RIA also provides a detailed description of our
methodology to develop model inputs for the proposed and alternative
control scenarios (see draft RIA Chapter 5.3.2 and 5.3.3). The model
inputs for the proposed and alternative control scenarios capture
emission reductions outlined in the introduction to this section.\751\
---------------------------------------------------------------------------
\751\ Note that our modeling does not include emission
reductions from the proposed useful life and warranty requirements
for gasoline and natural gas vehicles. These proposed control
requirements are expected to further decrease heavy-duty engine
emissions. See draft RIA Chapter 5 for details on anticipated
emission impacts and our expectations for modeling emission impacts
in the final rule where feasible based on data and modeling
capabilities.
---------------------------------------------------------------------------
We invite stakeholders to comment and provide additional
information on our approaches to use MOVES for modeling the proposed
duty-cycle and off-cycle standards, as well as longer warranty and
useful life periods; commenters may also provide input on other data or
modeling approaches that EPA should consider when estimating emission
inventory impacts in the final rulemaking.
B. Estimated Emission Reductions From the Proposed Criteria Pollutant
Program
As discussed in Sections I.G and III, EPA is co-proposing two
regulatory options with different numeric levels of emission standards,
as well as different regulatory useful life and emissions warranty
periods.\752\ Our estimates of the emission impacts that would result
from the proposed Options 1 and 2 in calendar years 2030, 2040, and
2045 are presented below in Table VI-1 Table VI-2, respectively. As
shown in Table VI-1, we estimate that the criteria pollutant program in
proposed Option 1 would reduce NOX emissions from highway
heavy-duty vehicles by 61 percent nationwide in 2045. We also estimate
a 26 percent reduction in primary exhaust PM2.5 from highway
heavy-duty vehicles. VOC emissions from heavy-duty vehicles would be 21
percent lower. Emissions of CO from heavy-duty vehicles are estimated
to decrease by 17 percent. Emission impacts of the proposed Option 1 on
other pollutants, including air toxics, range from an estimated
reduction of about 27 percent for benzene to no change in 1,3-
butadiene.\753\ As shown in Table VI-2, proposed Option 2 is estimated
to reduce heavy-duty vehicle NOX emissions by 47 percent in
2045; the estimated reductions in other pollutants are similar to
reductions from proposed Option 1. Draft RIA Chapter 5.5.3 includes
additional details on the emission reductions by vehicle fuel type;
Chapter 5.5.5 provides our estimates of criteria pollutant emissions
reductions for calendar years 2027 through 2045.
---------------------------------------------------------------------------
\752\ As summarized in Section I and detailed in Sections III
and IV, the proposed Option 1 would be implemented in two steps,
while the proposed Option 2 would be implemented in a single step
starting in MY 2027. The numeric values of the proposed Option 2
standards are less stringent than the proposed Option 1 MY 2031
standards, with useful life and warranty mileages similar to those
in proposed Option 1 MY 2027 standards.
\753\ No change is observed in 1,3-butadiene emissions in the
control scenarios because 1,3-butadiene emissions do not contribute
to VOC emissions from MY 2027 and later diesel running and start
emissions, heavy-duty gasoline running emissions, and gasoline
refueling emissions in the version of MOVES updated for use in this
rulemaking, referred to as MOVES CTI NPRM.
---------------------------------------------------------------------------
As the proposed standards are implemented, emission reductions are
expected to increase over time as the fleet turns over to new,
compliant engines.\754\ Under either proposed Option 1 or 2, we
estimate no change in CO2 emissions, based on data in our feasibility
and cost analyses of the proposed criteria pollutant program (see
Section III for more discussion).\755\ As shown in Tables VI-1 and
Table VI-2, we estimate a less than 1% reduction in CH4 emissions from
heavy-duty vehicles.\756\ On the whole, we expect either proposed
Option 1 or 2 to have only minor impacts on GHG emissions; however, we
request comment on the potential for GHG emission impacts from proposed
Option 1 or 2.
---------------------------------------------------------------------------
\754\ We do not currently expect the proposed rule to
incentivize additional market shifts to electrification; however, if
such shifts were to occur then additional emission reductions beyond
those projected in Section VI.B could occur.
\755\ This estimate includes the assumption that vehicle sales
will not change in response to the proposed rule. See Section X for
further discussion on vehicle sales impacts of this proposed rule.
See Section XI for discussion on estimated CO2 emission
impacts of the proposed revisions to the Heavy Duty GHG Phase 2
rulemaking.
\756\ The CH4 emissions reductions would be due to lower total
hydrocarbon emission rates from the tailpipe of heavy-duty gasoline
vehicles (see draft RIA Chapter 5.2.2 for more detail).
Table VI-1--Annual Emission Reductions From Heavy-Duty Vehicles in Calendar Years (CY) 2030, 2040, and 2045--Proposed Option 1 Emissions Relative to the
Heavy-Duty Vehicle Emissions Baseline
--------------------------------------------------------------------------------------------------------------------------------------------------------
CY2030 CY2040 CY2045
Pollutant -----------------------------------------------------------------------------------------------
US short tons % Reduction US short tons % Reduction US short tons % Reduction
--------------------------------------------------------------------------------------------------------------------------------------------------------
NOX..................................................... 153,608 16.4 491,318 55.9 558,780 60.5
VOC..................................................... 4,681 5.0 15,199 18.7 17,975 21.0
Primary Exhaust PM2.5................................... 408 3.4 1,741 23.7 2,005 26.4
CO...................................................... 51,154 3.2 241,974 15.2 289,835 17.2
1,3-Butadiene........................................... 0 0.0 0 0.0 0 0.0
Acetaldehyde............................................ 8 0.4 46 2.5 52 2.7
Benzene................................................. 42 4.1 181 23.1 221 26.8
Formaldehyde............................................ 12 0.5 63 4.1 75 4.6
Methane (CH4)........................................... 166 0.2 881 0.7 1,025 0.7
Naphthalene............................................. 1.3 0.9 6.5 14.3 8 16.7
--------------------------------------------------------------------------------------------------------------------------------------------------------
[[Page 17580]]
Table VI-2--Annual Emission Reductions From Heavy-Duty Vehicles in Calendar Years (CY) 2030, 2040, and 2045--Proposed Option 2 Emissions Relative to the
Heavy-Duty Vehicle Emissions Baseline
--------------------------------------------------------------------------------------------------------------------------------------------------------
CY 2030 CY 2040 CY 2045
Pollutant -----------------------------------------------------------------------------------------------
US short tons % Reduction US short tons % Reduction US short tons % Reduction
--------------------------------------------------------------------------------------------------------------------------------------------------------
NOX..................................................... 140,691 15.0 383,350 43.6 437,869 47.4
VOC..................................................... 4,645 5.0 14,623 18.0 17,283 20.2
Primary Exhaust PM2.5................................... 408 3.4 1,600 21.8 1,856 24.4
CO...................................................... 51,154 3.2 216,413 13.6 262,574 15.6
1,3-Butadiene........................................... 0 0.0 0 0.0 0 0.0
Acetaldehyde............................................ 8 0.4 32 1.8 37 1.9
Benzene................................................. 41 4.0 167 21.3 202 24.5
Formaldehyde............................................ 12 0.5 51 3.3 61 3.7
Methane (CH4)........................................... 160 0.1 654 0.5 770 0.6
Naphthalene............................................. 1.2 0.8 5.7 12.6 7 14.6
--------------------------------------------------------------------------------------------------------------------------------------------------------
C. Estimated Emission Reductions by Engine Operations and Processes
Looking more closely at the NOX emission inventory from
highway heavy-duty vehicles, our analysis shows that the proposed
standards would reduce emissions across several engine operations and
processes, with the greatest reductions attributable to medium-to-high
load engine operations, low-load engine operations, and age effects
(i.e., deterioration and mal-maintenance of emission controls, as well
as tampering). As noted in Section I, without the proposed program,
these processes are projected to contribute the most to the heavy-duty
NOX emission inventory in 2045. Table VI-3 compares
NOX emissions in 2045 from different engine operations and
processes with and without the proposed Options 1 and 2 standards.
Additional details on our analysis of NOX emissions by
process are included in the draft RIA Chapter 5.5.4.
Table VI-3--Heavy-Duty NO Emission Reductions by Process in CY2045
[US tons]
--------------------------------------------------------------------------------------------------------------------------------------------------------
Emission Tons reduced Percent reduction from Emission inventory
inventory -------------------------------- baseline (%) contribution with proposed
contribution -------------------------------- options (%)
Engine operation or process without Proposed Proposed -------------------------------
proposed Option 1 Option 2 Proposed Proposed Proposed Proposed
options (%) Option 1 Option 2 Option 1 Option 2
--------------------------------------------------------------------------------------------------------------------------------------------------------
Medium- to High-Load.................... 36 286,661 243,887 81 73 17 18
Low-Load................................ 28 183,971 149,913 70 57 21 23
Aging................................... 24 82,340 23,389 38 11 38 40
Extended Idle & APU..................... 2 11,717 10,340 66 58 2 2
Starts.................................. 4 12,091 10,341 31 26 8 6
Historical Fleet (MY 2010 to 2026)...... 6 0 0 0 0 14 11
--------------------------------------------------------------------------------------------------------------------------------------------------------
D. Estimated Emission Reductions From the Alternative
As discussed in Section III, in addition to the proposed program,
EPA analyzed an alternative set of emission standards, with different
regulatory useful life and emissions warranty periods.\757\ Our
estimates of the emission impacts that would result from the
Alternative are presented below in Table VI-4. The Alternative is
estimated to reduce heavy-duty vehicle NOX emissions by 61
percent in 2045; estimated reductions in other pollutants are generally
higher in the Alternative compared to the proposed Options 1 or 2.
---------------------------------------------------------------------------
\757\ Under the Alternative, the numeric values of the
NOX and HC standards are lower than the proposed Option 1
MY 2031 standards; the useful life and warranty mileages are also
longer than those in proposed Option 1 for MY 2031.
Table VI-4--Annual Emission Reductions From Heavy-Duty Vehicles in Calendar Years 2030, 2040, and 2045--``the Alternative'' Emissions Relative to the
Heavy-Duty Vehicle Emissions Baseline
--------------------------------------------------------------------------------------------------------------------------------------------------------
CY 2030 CY 2040 CY 2045
Pollutant -----------------------------------------------------------------------------------------------
US short tons % Reduction US short tons % Reduction US short tons % Reduction
--------------------------------------------------------------------------------------------------------------------------------------------------------
NOX..................................................... 155,954 16.7 500,367 56.9 566,100 61.3
VOC..................................................... 4,716 5.0 15,312 18.9 18,069 21.1
Primary Exhaust PM2.5................................... 408 3.4 1,822 24.8 2,090 27.5
CO...................................................... 51,154 3.2 247,475 15.5 295,561 17.5
1,3-Butadiene........................................... 0 0.0 0 0.0 0 0.0
[[Page 17581]]
Acetaldehyde............................................ 9 0.4 49 2.7 56 2.9
Benzene................................................. 44 4.3 183 23.3 222 26.9
Formaldehyde............................................ 13 0.6 66 4.3 78 4.7
Methane (CH4)........................................... 172 0.2 934 0.7 1,076 0.8
Naphthalene............................................. 1.4 0.9 6.6 14.6 8.0 16.9
--------------------------------------------------------------------------------------------------------------------------------------------------------
E. Evaluating Emission Impacts of Electric Vehicles in the Proposed
Emission Inventory Baseline
As described in Section III, we relied on next-generation emission
control technologies for CI and SI engines in our technology
feasibility assessment for the proposed standards. Since BEV and FCEV
technologies were not included in our feasibility assessment, and
because these technologies currently make up less than 1 percent of the
current heavy-duty market based on current EPA certification data, we
did not include BEV and FCEV technologies in our emission inventory
analysis described in Sections VI.B through VI.D, and detailed in draft
RIA Chapter 5.\758\ However, we have conducted a sensitivity analysis
of BEV and FCEV tailpipe emission impacts based on potential market
adoption (see draft RIA Chapter 1.4 and Chapter 5.5.5). Results of our
analysis show that we would not expect a significant change in the
percent emission reductions from the proposed criteria pollutant
program if BEVs were to make up a larger percentage of heavy-duty
vehicles in the 2045 baseline emission inventory (i.e., 28 percent of
medium heavy-duty and 10 percent of heavy heavy-duty vehicle sales in
MY 2045).759 760
---------------------------------------------------------------------------
\758\ In MY 2019 manufacturers certified approximately 350
heavy-duty BEVs, based on production volume reports submitted to the
agency. This is out of nearly 615,000 heavy-duty diesel vehicles
certified in MY 2019, which represents approximately 0.06 percent of
the market. See Sections IV and XI, and RIA Chapter 1.4 for more
details on current and potential future production volumes of BEVs
and FCEVs.
\759\ See Preamble Section XI for discussion on our current
expectations for how additional electrification of the heavy-duty
market could impact the emission reductions expected from the HD GHG
Phase 2 program.
\760\ We used proposed Option 1 to conduct this sensitivity
analysis but expect similar results with proposed Option 2.
---------------------------------------------------------------------------
We recognize that it is important to properly define the baseline
emission inventory for the final rule (i.e., heavy-duty emissions
without emission controls from this proposed EPA rule as finalized),
which could include projected market penetration rates of BEVs and
FCEVs. Specifically, in the final rule we may account for the recent
Advanced Clean Truck (ACT) rulemaking in California,\761\ and the
Memorandum of Understanding (MOU) signed by 15 states.\762\
---------------------------------------------------------------------------
\761\ As noted in Section I.D, EPA is reviewing a waiver request
under CAA section 209(b) from California for the ACT rule; we may
consider including some analyses that account for BEVs and FCEVs
produced to meet the CARB ACT requirements in the final EPA rule.
\762\ ``Multi-state Medium- and Heavy-Duty Zero Emission Vehicle
Memorandum of Understanding'' July 13, 2020. Available online at:
https://www.nescaum.org/topics/zero-emission-vehicles.
---------------------------------------------------------------------------
As discussed in the draft RIA Chapter 1.4.2.3, the CA ACT requires
manufacturers to sell a certain percentage of zero emission heavy-duty
vehicles (BEVs or FCEVs) for each model year, starting in MY
2024.763 764 765 The sales requirements vary by vehicle
class, but start at 5 to 9 percent of total MY 2024 heavy-duty vehicle
sales in California and increase up to 40 to 75 percent of sales for MY
2035 and beyond.\766\ The 15-state MOU affirms a commitment to strive
towards at least 30 percent of new heavy-duty vehicle sales being zero
emission vehicles by 2030 and to reach 100 percent of new sales by
2050. While the MOU does not impose any binding requirements, it may
result in higher sales of BEVs and FCEVs in participating states.
---------------------------------------------------------------------------
\763\ California Air Resources Board. ``Notice of Decision:
Advanced Clean Truck Regulation.'' June 2020. Available online at:
https://ww3.arb.ca.gov/regact/2019/act2019/nod.pdf.
Additional discussion on the CARB ACT is also included in
Preamble XI.
\764\ Buysse and Sharpe. (July 20, 2020) ``California's Advanced
Clean Trucks regulation: Sales requirements for zero-emission heavy-
duty trucks``, available online at: https://theicct.org/publications/california-hdv-ev-update-jul2020 (last accessed August
11, 2021).
\765\ California is also developing an Advanced Clean Fleets
regulation that would require fleets that are well suited for
electrification to transition to BEVs or FCEVs where feasible. For
more information, see: California Air Resources Board. ``Advanced
Clean Fleets Fact Sheet.'' August 2021. Available at: https://ww2.arb.ca.gov/resources/fact-sheets/advanced-clean-fleets-fact-sheet.
\766\ CARB. ``Appendix A Proposed Regulation Order'' Advanced
Clean Truck Regulation.'' May 2020. Available online at: https://ww3.arb.ca.gov/regact/2019/act2019/30dayatta.pdf (accessed July 24,
2020).
---------------------------------------------------------------------------
EPA solicits comment on whether and how to reflect the expectations
for higher sales volumes of BEVs and FCEVs in California and other
states in the baseline emission inventory for the final rule (i.e.,
without this EPA rule as finalized). EPA will consider public comments
and other relevant information in deciding to how to reflect future
sales volumes of BEVs and FCEVs in the emission inventory analysis of
the final rule.
VII. Air Quality Impacts of the Proposed Program
As discussed in Section VI, we expect the standards in the proposed
Options 1 and 2 to result in meaningful reductions in emissions of
NOX, VOC, CO and PM2.5. In this section, we
summarize the results of our air quality modeling based on the
projected emission reductions from the proposed Option 1
standards.\767\ The ``base'' case represents 2016 air quality. The
``reference'' scenario represents projected 2045 air quality without
the proposed rule and the ``control'' scenario represents projected
2045 emissions with proposed Option 1. Air quality modeling was done
for the future year 2045 when the program would be fully implemented
and when most of the regulated fleet would have turned over.
---------------------------------------------------------------------------
\767\ Due to resource constraints, we only conducted air quality
modeling for the proposed Option 1. As noted in Chapter 5.4 of the
draft RIA, while we refer to this modeling as for the proposed
Option 1, there are differences between the proposed Option 1
standards, emission warranty, and useful life provisions presented
in Sections III and IV of this preamble and those included in the
control scenario modeled for the air quality analysis.
---------------------------------------------------------------------------
The air quality modeling predicts decreases in ambient
concentrations of air pollutants in 2045 due to the proposed Option 1,
including significant improvements in ozone concentrations. Ambient
PM2.5, NO2 and CO concentrations are also
[[Page 17582]]
predicted to improve in 2045 as a result of the proposed Option 1. The
proposed Option 1 is expected to result in improvements in nitrogen
deposition and visibility but is predicted to have relatively little
impact on ambient concentrations of air toxics. Additional information
and maps showing expected changes in ambient concentrations of air
pollutants in 2045 due to proposed Option 1 are included in Chapter 6
of the draft RIA and in the Air Quality Modeling Technical Support
Document.\768\
---------------------------------------------------------------------------
\768\ USEPA (2021) Technical Support Document: Air Quality
Modeling for the HD 2027 Proposal. EPA-HQ-OAR-2019-0055. October
2021.
---------------------------------------------------------------------------
A. Ozone
The proposed rule would reduce 8-hour ozone design values
significantly in 2045. The proposed Option 1 would decrease ozone
design values by more than 2 ppb in over 150 counties, and over 200
additional modeled counties are projected to have decreases in ozone
design values of between 1 and 2 ppb in 2045. Our modeling projections
indicate that some counties would have design values above the level of
the 2015 NAAQS in 2045, and the proposed Option 1 would help those
counties, as well as other counties, in reducing ozone concentrations.
Table VII-1 shows the average projected change in 2045 8-hour ozone
design values due to the proposed Option 1 standards. Counties within
10 percent of the level of the NAAQS are intended to reflect counties
that, although not violating the standard, would also be affected by
changes in ambient levels of ozone as they work to ensure long-term
attainment or maintenance of the ozone NAAQS. The projected changes in
design values, summarized in Table VII-1, indicate in different ways
the overall improvement in ozone air quality due to emission reductions
from the proposed Option 1 standards, if implemented as modeled.
Table VII-1--Average Change in Projected 8-Hour Ozone Design Values in 2045 Due to Proposed Option 1
----------------------------------------------------------------------------------------------------------------
Population-
weighted
Number of 2045 Average change average
Projected design value category counties Population\a\ in 2045 design change in
value (ppb) design value
(ppb)
----------------------------------------------------------------------------------------------------------------
All modeled counties............................ 457 246,949,949 -1.87 -2.23
Counties with 2016 base year design values above 118 125,319,158 -2.12 -2.43
the level of the 2015 8-hour ozone standard....
Counties with 2016 base year design values 245 93,417,097 -1.83 -2.10
within 10% of the 2015 8-hour ozone standard...
Counties with 2045 reference design values above 15 37,758,488 -2.26 -3.03
the level of the 2015 8-hour ozone standard....
Counties with 2045 reference design values 56 39,302,665 -1.78 -2.02
within 10% of the 2015 8-hour ozone standard...
Counties with 2045 control design values above 10 27,930,138 -2.36 -3.34
the level of the 2015 8-hour ozone standard....
Counties with 2045 control design values within 42 31,395,617 -1.69 -1.77
10% of the 2015 8-hour ozone standard..........
----------------------------------------------------------------------------------------------------------------
\a\ Population numbers based on Woods & Poole data. Woods & Poole Economics, Inc. (2015). Complete Demographic
Database. Washington, DC. https://www.woodsandpoole.com/index.php.
B. Particulate Matter
The proposed rule would reduce 24-hour and annual PM2.5
design values in 2045. The proposed Option 1 standards would decrease
projected annual PM2.5 design values in the majority of
modeled counties by between 0.01 and 0.05 ug/m3 and by greater than
0.05 ug/m3 in over 75 additional counties. The proposed Option 1
standards would decrease projected 24-hour PM2.5 design
values by between 0.15 and 0.5 ug/m3 in over 150 counties and by
greater than 0.5 ug/m3 in 5 additional counties. Our air quality
modeling projections indicate that some counties would have design
values above the level of the 2012 PM2.5 NAAQS in 2045 and
the proposed Option 1 would help those counties, as well as other
counties, in reducing PM2.5 concentrations. Table VII-2 and
Table VII-3 present the average projected changes in 2045 annual and
24-hour PM2.5 design values. Counties within 10 percent of
the level of the NAAQS are intended to reflect counties that, although
not violating the standards, would also be affected by changes in
ambient levels of PM2.5 as they work to ensure long-term
attainment or maintenance of the annual and/or 24-hour PM2.5
NAAQS. The projected changes in PM2.5 design values,
summarized in Table VII-2 and Table VII-3, indicate in different ways
the overall improvement in PM2.5 air quality due to the
emission reductions resulting from the proposed Option 1 standards, if
implemented as modeled.
Table VII-2--Average Change in Projected Annual PM2.5 Design Values in 2045 Due to Proposed Option 1
----------------------------------------------------------------------------------------------------------------
Population-
Average change weighted
Number of 2045 in 2045 design average change
Projected design value category counties Population \a\ value (ug/ in design
m\3\) value (ug/
m\3\)
----------------------------------------------------------------------------------------------------------------
All modeled counties............................ 568 273,604,437 -0.04 -0.04
[[Page 17583]]
Counties with 2016 base year design values above 17 26,726,354 -0.09 -0.05
the level of the 2012 annual PM2.5 standard....
Counties with 2016 base year design values 5 4,009,527 -0.06 -0.06
within 10% of the 2012 annual PM2.5 standard...
Counties with 2045 reference design values above 12 25,015,974 -0.10 -0.05
the level of the 2012 annual PM2.5 standard....
Counties with 2045 reference design values 6 1,721,445 -0.06 -0.06
within 10% of the 2012 annual PM2.5 standard...
Counties with 2045 control design values above 10 23,320,070 -0.10 -0.05
the level of the 2012 annual PM2.5 standard....
Counties with 2045 control design values within 8 3,417,349 -0.08 -0.09
10% of the 2012 annual PM2.5 standard..........
----------------------------------------------------------------------------------------------------------------
\a\ Population numbers based on Woods & Poole data. Woods & Poole Economics, Inc. (2015). Complete Demographic
Database. Washington, DC. https://www.woodsandpoole.com/index.php.
Table VII-3--Average Change in Projected 24-Hour PM2.5 Design Values in 2045 Due to Proposed Option 1
----------------------------------------------------------------------------------------------------------------
Population-
Average change weighted
Number of 2045 in 2045 design average change
Projected design value category counties Population \a\ value (ug/ in design
m\3\) value (ug/
m\3\)
----------------------------------------------------------------------------------------------------------------
All modeled counties............................ 568 272,852,777 -0.12 -0.17
Counties with 2016 base year design values above 33 28,394,253 -0.40 -0.67
the level of the 2006 daily PM2.5 standard.....
Counties with 2016 base year design values 15 13,937,416 -0.18 -0.27
within 10% of the 2006 daily PM2.5 standard....
Counties with 2045 reference design values above 29 14,447,443 -0.38 -0.55
the level of the 2006 daily PM2.5 standard.....
Counties with 2045 reference design values 12 22,900,297 -0.30 -0.59
within 10% of the 2006 daily PM2.5 standard....
Counties with 2045 control design values above 29 14,447,443 -0.38 -0.55
the level of the 2006 daily PM2.5 standard.....
Counties with 2045 control design values within 10 19,766,216 -0.26 -0.60
10% of the 2006 daily PM2.5 standard...........
----------------------------------------------------------------------------------------------------------------
\a\ Population numbers based on Woods & Poole data. Woods & Poole Economics, Inc. (2015). Complete Demographic
Database. Washington, DC. https://www.woodsandpoole.com/index.php.
C. Nitrogen Dioxide
Our modeling indicates that in 2045 the proposed Option 1 would
decrease annual NO2 concentrations in most urban areas and
along major roadways by more than 0.3 ppb and would decrease annual
NO2 concentrations by between 0.01 and 0.1 ppb across much
of the rest of the country. The proposed Option 1 emissions reductions
would also likely decrease 1-hour NO2 concentrations and
help any potential nonattainment areas attain and maintenance areas
maintain the NO2 standard.\769\ Section 6.3.4 of the draft
RIA contains more detail on the impacts of the proposed Option 1 on
NO2 concentrations.
---------------------------------------------------------------------------
\769\ As noted in Section II, there are currently no
nonattainment areas for the NO2 NAAQS.
---------------------------------------------------------------------------
D. Carbon Monoxide
Our modeling indicates that in 2045 the proposed Option 1 would
decrease annual CO concentrations by more than 0.5 ppb in many urban
areas and would decrease annual CO concentrations by between 0.02 and
0.5 ppb across much of the rest of the country. The emissions
reductions from proposed Option 1 would also likely decrease 1-hour and
8-hour CO concentrations and help any potential nonattainment areas
attain and maintenance areas maintain the CO standard.\770\ Section
6.3.5 of the draft RIA contains more detail on the impacts of the
proposed Option 1 on CO concentrations.
---------------------------------------------------------------------------
\770\ As noted in Section II, there are currently no
nonattainment areas for the CO NAAQS.
---------------------------------------------------------------------------
E. Air Toxics
In general, our modeling indicates that the proposed Option 1 would
have relatively little impact on national average ambient
concentrations of the modeled air toxics in 2045. The proposed Option 1
standards would have smaller impacts on air toxic pollutants dominated
by primary emissions (or a decay product of a directly emitted
pollutant), and relatively larger impacts on air toxics that primarily
result from photochemical transformation, in this case due to the
projected large reductions in NOX emissions. Specifically,
in 2045, our modeling projects that the proposed Option 1 would
decrease ambient benzene and naphthalene concentrations by less than
0.001 ug/m3 across the country.
[[Page 17584]]
Acetaldehyde concentrations would increase slightly across most of the
country, while formaldehyde would generally have small decreases in
most areas and some small increases in urban areas. Section 6.3.6 of
the draft RIA contains more detail on the impacts of the proposed
Option 1 on air toxics concentrations.
F. Visibility
Air quality modeling of Option 1 was used to project visibility
conditions in 145 Mandatory Class I Federal areas across the U.S. The
results show that the proposed Option 1 standards would improve
visibility in these areas.\771\ The average visibility at all modeled
Mandatory Class I Federal areas on the 20 percent most impaired days is
projected to improve by 0.04 deciviews, or 0.37 percent, in 2045 due to
the proposed Option 1. Section 6.3.7 of the draft RIA contains more
detail on the visibility portion of the air quality modeling.
---------------------------------------------------------------------------
\771\ The level of visibility impairment in an area is based on
the light-extinction coefficient and a unitless visibility index,
called a ``deciview'', which is used in the valuation of visibility.
The deciview metric provides a scale for perceived visual changes
over the entire range of conditions, from clear to hazy. Under many
scenic conditions, the average person can generally perceive a
change of one deciview. The higher the deciview value, the worse the
visibility. Thus, an improvement in visibility is a decrease in
deciview value.
---------------------------------------------------------------------------
G. Nitrogen Deposition
Our air quality modeling conducted for the proposed rule projects
substantial decreases in nitrogen deposition in 2045 as a result of the
proposed Option1. The proposed Option 1 standards would result in
annual decreases of greater than 4 percent in some areas and greater
than 1 percent over much of the rest of the country. For maps of
deposition impacts, and additional information on these impacts, see
Section 6.3.8 of the draft RIA.
H. Demographic Analysis of Air Quality
When feasible, EPA's Office of Transportation and Air Quality
conducts full-scale photochemical air quality modeling to demonstrate
how its national mobile source regulatory actions affect ambient
concentrations of regional pollutants throughout the United States. As
described in draft RIA Chapter 6.2, the air quality modeling we
conducted supports our analysis of future projections of
PM2.5 and ozone concentrations in a ``baseline'' scenario
absent the proposed rule and in a ``control'' scenario that assumes the
proposed Option 1 is in place. The incremental reductions in estimated
air quality concentrations between the two scenarios are therefore
attributed to the proposed rule. These baseline and control scenarios
are also used as inputs to the health benefits analysis. As
demonstrated in draft RIA Chapter 6.3 and Chapter 8.6, the ozone and
PM2.5 improvements that are projected to result from the
proposed rule, and the health benefits associated with those pollutant
reductions would be substantial.
This air quality modeling data can also be used to conduct a
demographic analysis of human exposure to future air quality in
scenarios with and without the proposed rule in place. To compare
demographic trends, we sorted projected 2045 baseline air quality
concentrations from highest to lowest concentration and created two
groups: areas within the contiguous U.S. with the worst air quality
(highest 5 percent of concentrations) and the rest of the country. This
approach can then answer two principal questions to determine disparity
among people of color:
1. What is the demographic composition of areas with the worst
baseline air quality in 2045?
2. Are those with the worst air quality benefiting more from the
proposed rule?
We found that in the 2045 baseline, the number of people of color
projected to live within the grid cells with the highest baseline
concentrations of ozone (26 million) is nearly double that of NH-Whites
(14 million). Thirteen percent of people of color are projected to live
in areas with the worst baseline ozone, compared to seven percent of
NH-Whites. The number of people of color projected to live within the
grid cells with the highest baseline concentrations of PM2.5
(93 million) is nearly double that of NH-Whites (51 million). Forty-six
percent of people of color are projected to live in areas with the
worst baseline PM2.5, compared to 25 percent of NH-Whites.
We also found that the largest predicted improvements in both ozone
and PM2.5 are estimated to occur in areas with the worst
baseline air quality, where larger numbers of people of color are
projected to reside. Chapter 6.3.9 of the draft RIA describes the data
and methods used to conduct the demographic analysis and presents our
results in detail. We seek comment on how to improve this analysis for
the final rule.
VIII. Benefits of the Proposed Program
The highway heavy-duty engines and vehicles subject to the proposed
criteria pollutant program are significant sources of mobile source air
pollution, including emissions of directly-emitted PM2.5 as
well as NOX and VOCs (both precursors to ozone formation and
secondarily-formed PM2.5). The proposed program would reduce
exhaust emissions of these pollutants from the regulated engines and
vehicles, which would reduce ambient concentrations of ozone and
PM2.5 (see Section VII). Exposures to these pollutants are
linked to adverse environmental and human health impacts, such as
premature deaths and non-fatal illnesses (see Section II).
In this section, we present the quantified and monetized human
health benefits from reducing concentrations of ozone and
PM2.5 using the air quality modeling results described in
Section VII. For the proposed rulemaking, we have quantified and
monetized health impacts in 2045, representing projected benefits in a
year when the program would be fully implemented and when most of the
regulated fleet would have turned over. Overall, we estimate that the
proposed program would lead to a substantial decrease in adverse
PM2.5- and ozone-related health impacts.
We adopt an updated analysis approach that was recently used to
quantify the benefits of changes in PM2.5 and ozone in the
final Revised Cross-State Air Pollution Rule (CSAPR) Update
RIA.772 773 While the steps to performing a criteria
pollutant benefits analysis remain unchanged from past mobile source
rulemakings (e.g., Tier 3 Motor Vehicle Emission and Fuel Standards
Final Rule),\774\ the final CSAPR RIA updated the suite of quantified
health endpoints included in the benefits analysis, as well as the data
used to quantify each health endpoint, to reflect more recent
scientific evidence. These updates were based on information drawn from
the recent PM2.5 and ozone Integrated Science Assessments
(ISAs), which were reviewed by the Clean Air Science Advisory Committee
(CASAC) and the public,775 776 and are summarized in a
[[Page 17585]]
technical support document (TSD) originally published for the final
Revised CSAPR Update titled Estimating PM2.5- and Ozone-
Attributable Health Benefits.\777\
---------------------------------------------------------------------------
\772\ U.S. Environmental Protection Agency (U.S. EPA). 2021.
Regulatory Impact Analysis for the Final Revised Cross-State Air
Pollution Rule (CSAPR) Update for the 2008 Ozone NAAQS. EPA-452/R-
21-002. March.
\773\ On March 15, 2021, EPA finalized the Revised Cross-State
Air Pollution Rule Update for the 2008 ozone National Ambient Air
Quality Standards (NAAQS). Starting in the 2021 ozone season, the
rule will require additional emissions reductions of nitrogen oxides
(NOX) from power plants in 12 states. https://www.epa.gov/csapr/revised-cross-state-air-pollution-rule-update.
\774\ U.S. Environmental Protection Agency (U.S. EPA). 2014.
Control of Air Pollution from Motor Vehicles: Tier 3 Motor Vehicle
Emission and Fuel Standards Rule Regulatory Impact Analysis. EPA-
420-R-14-005. March.
\775\ U.S. Environmental Protection Agency (U.S. EPA). 2019.
Integrated Science Assessment (ISA) for Particulate Matter (Final
Report, 2019). U.S. Environmental Protection Agency, Washington, DC,
EPA/600/R-19/188, 2019.
\776\ U.S. Environmental Protection Agency (U.S. EPA). 2020.
Integrated Science Assessment (ISA) for Ozone and Related
Photochemical Oxidants (Final Report). U.S. Environmental Protection
Agency, Washington, DC, EPA/600/R-20/012, 2020.
\777\ U.S. Environmental Protection Agency (U.S. EPA). 2021.
Estimating PM2.5- and Ozone-Attributable Health Benefits.
Technical Support Document (TSD) for the Final Revised Cross-State
Air Pollution Rule Update for the 2008 Ozone Season NAAQS. EPA-HQ-
OAR-2020-0272. March.
---------------------------------------------------------------------------
Table VIII-1 and Table VIII-2 present quantified health benefits
from reductions in human exposure to ambient PM2.5 and
ozone, respectively, from proposed Option 1 in 2045.\778\ Table VIII-3
presents the total monetized benefits attributable to the proposed
Option 1 in 2045.
---------------------------------------------------------------------------
\778\ As noted in Section VII, due to resource constraints we
only conducted air quality modeling for the proposed Option 1. Since
the air quality modeling results are necessary to quantify estimates
of avoided mortality and illness attributable to changes in ambient
PM2.5 or ozone due to the proposed rule, we only have
these estimates for proposed Option 1.
---------------------------------------------------------------------------
We estimate that in 2045, the proposed Option 1 criteria pollutant
program would result in total annual monetized benefits of $12 and $33
billion at a 3 percent discount rate and $10 and $30 billion at a 7
percent discount rate (2017 dollars).
There are additional human health and environmental benefits
associated with reductions in exposure to ambient concentrations of
PM2.5, ozone, and NO2 that EPA has not quantified due to
data, resource, or methodological limitations. There would also be
benefits associated with reductions in air toxic pollutant emissions
that result from the proposed program, but EPA is not currently able to
monetize those impacts due to methodological limitations. The proposed
criteria pollutant standards would also reduce methane (CH4)
emissions due to lower total hydrocarbon emission rates from the
tailpipe of heavy-duty gasoline vehicles (see draft RIA Chapter 5.2.2
for more detail). The estimated benefits of the proposal would be
larger if we were able to monetize all unquantified benefits at this
time. We request comment on how to address the climate benefits and
other categories of non-monetized benefits of the proposed rule. For
more detailed information about the benefits analysis conducted for the
proposal, please refer to draft RIA Chapter 8 that accompanies this
preamble.
Table VIII-1--Estimated Avoided PM2.5 Mortality and Illnesses for the Proposed Option 1 Policy Scenario for 2045
[95 percent confidence interval] \a\ \b\
----------------------------------------------------------------------------------------------------------------
Proposed option 1
----------------------------------------------------------------------------------------------------------------
Avoided premature mortality
----------------------------------------------------------------------------------------------------------------
Turner et al. (2016)--Ages 30+...... 740
(500 to 980)
Di et al. (2017)--Ages 65+.......... 800
(780 to 830)
Woodruff et al. (2008)--Ages < 1.... 4.1
(-2.6 to 11)
----------------------------------------------------------------------------------------------------------------
Non-fatal heart attacks among adults
----------------------------------------------------------------------------------------------------------------
Short-term exposure......................... Peters et al. (2001)................ 790
(180 to 1,400)
Pooled estimate..................... 85
(31 to 230)
----------------------------------------------------------------------------------------------------------------
Morbidity effects
----------------------------------------------------------------------------------------------------------------
Long-term exposure.......................... Asthma onset........................ 1,600
(1,500 to 1,600)
Allergic rhinitis symptoms.......... 10,000
(2,500 to 18,000)
Stroke.............................. 41
(11 to 70)
Lung cancer......................... 52
(16 to 86)
Hospital Admissions--Alzheimer's 400
disease. (300 to 500)
Hospital Admissions--Parkinson's 43
disease. (22 to 63)
----------------------------------------------------------------------------------------------------------------
Short-term exposure......................... Hospital admissions--cardiovascular. 110
(76 to 130)
ED visits--cardiovascular........... 210
(-82 to 500)
Hospital admissions--respiratory.... 68
(23 to 110)
ED visits--respiratory.............. 400
(78 to 830)
Asthma symptoms..................... 210,000
(-100,000 to 520,000)
[[Page 17586]]
Minor restricted-activity days...... 460,000
(370,000 to 550,000)
Cardiac arrest...................... 10
(-4.2 to 24)
Lost work days...................... 78,000
(66,000 to 90,000)
----------------------------------------------------------------------------------------------------------------
\a\ Values rounded to two significant figures.
\b\ PM2.5 exposure metrics are not presented here because all PM health endpoints are based on studies that used
daily 24-hour average concentrations. Annual exposures are estimated using daily 24-hour average
concentrations.
Table VIII-2--Estimated Avoided Ozone Mortality and Illnesses for the Proposed Option 1 Policy Scenario for 2045
[95 percent confidence interval] \a\
----------------------------------------------------------------------------------------------------------------
Metric and season
\b\ Proposed Option 1
----------------------------------------------------------------------------------------------------------------
Avoided premature mortality
----------------------------------------------------------------------------------------------------------------
Long-term exposure............... Turner et al. (2016)..... MDA8................ 2,100
April-September..... (1,400 to 2,700)
Short-term exposure.............. Katsouyanni et al (2009). MDA1................ 120
April-September..... (-69 to 300)
----------------------------------------------------------------------------------------------------------------
Morbidity effects
----------------------------------------------------------------------------------------------------------------
Long-term exposure............... Asthma onset \c\......... MDA8................ 16,000
June-August......... (14,000 to 18,000)
Short-term exposure.............. Allergic rhinitis MDA8................ 88,000
symptoms. May-September....... (47,000 to 130,000)
Hospital admissions-- MDA1................ 350
respiratory. April-September..... (-91 to 770)
ED visits--respiratory... MDA8................ 5,100
May-September....... (1,400 to 11,000)
Asthma symptoms--Cough MDA8................ 920,000
\d\. May-September....... (-50,000 to 1,800,000)
Asthma symptoms--Chest MDA8................ 770,000
Tightness \d\. May-September....... (85,000 to 1,400,000)
Asthma symptoms-- MDA8................ 390,000
Shortness of Breath \d\. May-September....... (-330,000 to 1,100,000)
Asthma symptoms--Wheeze MDA8................ 730,000
\d\. May-September....... (-57,000 to 1,500,000)
Minor restricted-activity MDA1................ 1,600,000
days \d\. May-September....... (650,000 to 2,600,000)
School absence days...... MDA8................ 1,100,000
May-September....... (-150,000 to 2,200,000)
----------------------------------------------------------------------------------------------------------------
\a\ Values rounded to two significant figures.
\b\ MDA8--maximum daily 8-hour average; MDA1--maximum daily 1-hour average. Studies of ozone vary with regards
to season, limiting analyses to various definitions of summer (e.g., April-September, May-September or June-
August). These differences can reflect state-specific ozone seasons, EPA-defined seasons or another seasonal
definition chosen by the study author. The paucity of ozone monitoring data in winter months complicates the
development of full year projected ozone surfaces and limits our analysis to only warm seasons.
\c\ The underlying metric associated with this risk estimate is daily 8-hour average from 10 a.m.-6 p.m. (AVG8);
however, we ran the study with a risk estimate converted to MDA8.
\d\ Applied risk estimate derived from full year exposures to estimates of ozone across a May-September ozone
season. When risk estimates based on full-year, long-term ozone exposures are applied to warm season air
quality projections, the resulting benefits assessment may underestimate impacts, due to a shorter timespan
for impacts to accrue.
[[Page 17587]]
Table VIII-3--Total Ozone and PM2.5-Attributable Benefits for the
Proposed Options 1 Policy Scenarios in 2045
[95 percent confidence interval; billions of 2017$] a b
------------------------------------------------------------------------
Total annual benefits in
2045
------------------------------------------------------------------------
3% Discount Rate.......................... $12 ($0.72 to $31) \c\ and
$33 ($3.5 to $87) \d\
7% Discount Rate.......................... $10 ($0.37 to $28) \c\ and
$30 ($3.0 to $78) \d\
------------------------------------------------------------------------
\a\ The benefits associated with the standards presented here do not
include the full complement of health, environmental, and climate-
related benefits that, if quantified and monetized, would increase the
total monetized benefits.
\b\ Values rounded to two significant figures. The two benefits
estimates separated by the word ``and'' signify that they are two
separate estimates. The estimates do not represent lower- and upper-
bound estimates though they do reflect a grouping of estimates that
yield more and less conservative benefit totals. They should not be
summed.
\c\ Sum of benefits using the Katsouyanni et al. (2009) short-term
exposure ozone respiratory mortality risk estimate and the Turner et
al. (2016) long-term exposure PM2.5 all-cause risk estimate.
\d\ Sum of benefits using the Turner et al. (2016) long-term exposure
ozone respiratory mortality risk estimate and the Di et al. (2017)
long-term exposure PM2.5 all-cause risk estimate.
The full-scale criteria pollutant benefits analysis for Option 1
presented in this section reflects spatially and temporally allocated
emissions inventories (see draft RIA Chapter 5), photochemical air
quality modeling (see draft RIA Chapter 6), and PM2.5 and
ozone benefits generated using BenMAP-CE (see draft RIA Chapter 8), all
for conditions projected to occur in calendar year 2045. As we
presented in Sections V and VI, national estimates of emissions and
program costs were generated for each analysis year from Option 1's
proposed implementation to a year when Option 1 would be fully phased-
in and the vehicle fleet would be approaching full turnover (2027-
2045). The computational requirements needed to conduct photochemical
air quality modeling to support a full-scale benefits analysis for
Option 2 in 2045 and for all Option 1 and Option 2 analysis years from
2027 to 2044 precluded the Agency from conducting benefits analyses
comparable to the calendar year 2045 Option 1 benefits analysis.
Instead, we have used a reduced-form approach to scale total Option 1
benefits in 2045 back to 2027 using projected reductions in year-over-
year NOX emissions so that we can estimate the present and
annualized values of the stream of estimated benefits for Option 1. We
have also used year-over-year Option 2 NOX emissions
reductions to scale the total benefits associated with Option 1 to
derive a best estimate of criteria pollutant benefits associated with
Option 2.\779\ For more information on the benefits scaling approach we
applied to estimate criteria pollutant benefits over time for the
proposed Options 1 and 2, please refer to draft RIA Chapter 8.7 that
accompanies this preamble.
---------------------------------------------------------------------------
\779\ Because NOX is the dominating pollutant
controlled by the proposed Options, we make a simplifying assumption
that total PM and ozone benefits can be scaled by NOX
emissions, even though emissions of other pollutants are controlled
in smaller amounts by the proposed program.
---------------------------------------------------------------------------
Table VIII-4 and Table VIII-5 present the annual, estimated
undiscounted total health benefits (PM2.5 plus ozone) for
the stream of years beginning with the first year of rule
implementation, 2027, through 2045 for the proposed Options 1 and
2.\780\ The tables also present the present and annualized values of
benefits over this time series, discounted using both 3 percent and 7
percent discount rates and reported in 2017 dollars. Table VIII-4
presents total benefits as the sum of short-term ozone respiratory
mortality benefits for all ages, long-term PM2.5 all-cause
mortality benefits for ages 30 and above, and all monetized avoided
illnesses. Table VIII-5 presents total benefits as the sum of long-term
ozone respiratory mortality benefits for ages 30 and above, long-term
PM2.5 all-cause mortality benefits for ages 65 and above,
and all monetized avoided illnesses.
---------------------------------------------------------------------------
\780\ We are not including an analysis of benefits of the
Alternative (described in Sections III and IV) because we currently
do not have sufficient information to conclude that the Alternative
standards would be feasible in the MY 2027 timeframe (see Section
III for details).
Table VIII-4--Undiscounted Stream and Present Value of Human Health Benefits From 2027 Through 2045: Monetized
Benefits Quantified as Sum of Short-Term Ozone Respiratory Mortality Ages 0-99, and Long-Term PM2.5 All-Cause
Mortality Ages 30+
[Discounted at 3 percent and 7 percent; billions of 2017$] a b
----------------------------------------------------------------------------------------------------------------
Proposed Option 1 Proposed Option 2
---------------------------------------------------------------
3% 7% 3% 7%
----------------------------------------------------------------------------------------------------------------
2027............................................ $0.57 $0.51 $0.52 $0.47
2028............................................ 1.2 1.1 1.1 0.98
2029............................................ 1.8 1.7 1.7 1.5
2030............................................ 2.5 2.3 2.3 2.1
2031............................................ 3.4 3.1 3.1 2.7
2032............................................ 4.3 3.9 3.8 3.4
2033............................................ 5.0 4.5 4.3 3.9
2034............................................ 5.6 5.0 4.9 4.4
2035............................................ 6.3 5.7 5.4 4.8
2036............................................ 6.9 6.2 5.8 5.3
2037............................................ 7.8 7.0 6.3 5.7
2038............................................ 8.6 7.7 6.7 6.0
2039............................................ 9.1 8.2 7.1 6.4
2040............................................ 9.6 8.6 7.5 6.7
2041............................................ 10 9.0 7.8 7.1
2042............................................ 10 9.4 8.2 7.4
2043............................................ 11 9.8 8.5 7.6
2044............................................ 11 10 8.8 7.9
2045 \c\........................................ 12 10 9.1 8.2
Present Value................................... 87 50 71 41
[[Page 17588]]
Annualized Value................................ 6.1 4.9 5.0 4.0
----------------------------------------------------------------------------------------------------------------
\a\ The benefits associated with the standards presented here do not include the full complement of health,
environmental, and climate-related benefits that, if quantified and monetized, would increase the total
monetized benefits.
\b\ Benefits calculated as value of avoided: PM2.5--attributable deaths (quantified using a concentration-
response relationship from the Turner et al. 2016 study); Ozone-attributable deaths (quantified using a
concentration-response relationship from the Katsouyanni et al. 2009 study); and PM2.5 and ozone-related
morbidity effects.
\c\ Year in which PM2.5 and ozone air quality associated with Option 1 was simulated (2045).
Table VIII-5--Undiscounted Stream and Present Value of Human Health Benefits From 2027 Through 2045: Monetized
Benefits Quantified as Sum of Long-Term Ozone Respiratory Mortality Ages 30+, and Long-Term PM2.5 All-Cause
Mortality Ages 65+
[Discounted at 3 percent and 7 percent; billions of 2017$] a b
----------------------------------------------------------------------------------------------------------------
Proposed Option 1 Proposed Option 2
---------------------------------------------------------------
3% 7% 3% 7%
----------------------------------------------------------------------------------------------------------------
2027............................................ $1.6 $1.4 $1.4 $1.3
2028............................................ 3.3 2.9 3.0 2.7
2029............................................ 5.1 4.6 4.7 4.2
2030............................................ 7.0 6.3 6.4 5.8
2031............................................ 9.6 8.6 8.5 7.6
2032............................................ 12 11 11 9.5
2033............................................ 14 13 12 11
2034............................................ 16 14 14 12
2035............................................ 18 16 15 14
2036............................................ 20 18 17 15
2037............................................ 22 20 18 16
2038............................................ 24 22 19 17
2039............................................ 26 23 20 18
2040............................................ 28 25 21 19
2041............................................ 29 26 23 20
2042............................................ 30 27 24 21
2043............................................ 31 28 24 22
2044............................................ 32 29 25 23
2045 \c\........................................ 33 30 26 23
Present Value................................... 250 140 200 120
Annualized Value................................ 17 14 14 11
----------------------------------------------------------------------------------------------------------------
\a\ The benefits associated with the standards presented here do not include the full complement of health,
environmental, and climate-related benefits that, if quantified and monetized, would increase the total
monetized benefits.
\b\ Benefits calculated as value of avoided: PM2.5--attributable deaths (quantified using a concentration-
response relationship from the Di et al. 2017 study); Ozone-attributable deaths (quantified using a
concentration-response relationship from the Turner et al. 2016 study); and PM2.5 and ozone-related morbidity
effects.
\c\ Year in which PM2.5 and ozone air quality for Option 1 was simulated (2045).
This analysis includes many data sources as inputs that are each
subject to uncertainty. Input parameters include projected emission
inventories, air quality data from models (with their associated
parameters and inputs), population data, population estimates, health
effect estimates from epidemiology studies, economic data, and
assumptions regarding the future state of the world (i.e., regulations,
technology, and human behavior). When compounded, even small
uncertainties can greatly influence the size of the total quantified
benefits. Please refer to draft RIA Chapter 8 for more information on
the uncertainty associated with the benefits presented here.
IX. Comparison of Benefits and Costs
This section compares the estimated range of total monetized health
benefits to total costs associated with proposed Options 1 and 2 of the
criteria pollutant program. This section also presents the range of
monetized net benefits (benefits minus costs) associated with the same
options. Criteria pollutant program costs are detailed and presented in
Section V of this preamble. Those costs include costs for both the new
technology and the operating costs associated with that new technology,
as well as costs associated with the proposed warranty and useful life
provisions for Options 1 and 2. Criteria pollutant program benefits are
presented in Section VIII. Those benefits are the monetized economic
value of the reduction in PM2.5- and ozone-related premature
deaths and illnesses that result from reductions in NOX
emissions and directly emitted PM2.5 attributable to
implementation of the proposed options.
As noted in Sections IV through VIII, these estimated benefits,
costs, and net benefits do not reflect all of the anticipated impacts
of the proposed
[[Page 17589]]
revisions to the criteria pollutant program.\781\
---------------------------------------------------------------------------
\781\ As noted in draft RIA Chapter 5.4, there are differences
between the standards, emission warranty, and useful life provisions
of proposed Option 1 presented in Sections III and IV and those
included in our control case scenario modeled for the air quality
analysis (as noted in Section VII, due to resource constraints we
only conducted air quality modeling for the proposed Option 1). As
detailed in draft RIA Chapter 8, estimates of health benefits are
based on our air quality analysis, and thus differences between
proposed Option 1 and modeling are not reflected in the benefits
analysis.
---------------------------------------------------------------------------
A. Methods
EPA presents three different benefit-cost comparisons for proposed
Options 1 and 2: \782\
---------------------------------------------------------------------------
\782\ We are not including an analysis of costs or benefits of
the Alternative (described in Sections III and IV) because we
currently do not have sufficient information to conclude that the
Alternative standards would be feasible in the MY 2027 timeframe
(see Section III for details).
---------------------------------------------------------------------------
1. A future-year snapshot comparison of annual benefits and costs
in the year 2045, chosen to approximate the annual health benefits that
would occur in a year when the program would be fully implemented and
when most of the regulated fleet would have turned over. Benefits,
costs and net benefits are presented in year 2017 dollars and are not
discounted. However, 3 percent and 7 percent discount rates were
applied in the valuation of avoided premature deaths from long-term
pollution exposure to account for a twenty-year segmented cessation
lag.
2. The present value (PV) of the stream of benefits, costs and net
benefits calculated for the years 2027-2045, discounted back to the
first year of implementation of the proposed rule (2027) using both a 3
percent and 7 percent discount rate, and presented in year 2017
dollars. Note that year-over-year costs are presented in Section V and
year-over-year benefits can be found in Section VIII.
3. The equivalent annualized value (EAV) of benefits, costs and net
benefits representing a flow of constant annual values that, had they
occurred in each year from 2027 to 2045, would yield an equivalent
present value to those estimated in method 2 (using either a 3 percent
or 7 percent discount rate). Each EAV represents a typical benefit,
cost or net benefit for each year of the analysis and is presented in
year 2017 dollars.
The two estimates of monetized benefits (and net benefits) in each
of these benefit-cost comparisons reflect alternative combinations of
the economic value of PM2.5- and ozone-related premature
deaths summed with the economic value of illnesses for each discount
rate (see draft RIA Chapter 8 for more detail).
B. Results
Table IX-1 presents the benefits, costs and net benefits of
proposed Options 1 and 2 in annual terms for year 2045, in PV terms,
and in EAV terms.
Table IX-1--Annual Value, Present Value and Equivalent Annualized Value of Costs, Benefits and Net Benefits of
the Proposed Option 1 and Option 2
[Billions, 2017$] a b
----------------------------------------------------------------------------------------------------------------
Proposed Option 1 Proposed Option 2
---------------------------------------------------------------
3% Discount 7% Discount 3% Discount 7% Discount
----------------------------------------------------------------------------------------------------------------
2045:
Benefits.................................... $12-$33 $10-$30 $9.1-$26 $8.2-$23
Costs....................................... $2.3 $2.3 $2.9 $2.9
Net Benefits................................ $9.2-$31 $8.1-$28 $6.2-$23 $5.3-$21
Present Value:
Benefits.................................... $88-$250 $52-$150 $71-$200 $41-$120
Costs....................................... $27 $19 $30 $21
Net Benefits................................ $61-$220 $33-$130 $41-$170 $21-$96
Equivalent Annualized Value:
Benefits.................................... $6.0-$17 $4.7-$13 $5.0-$14 $4.0-$11
Costs....................................... $1.9 $1.9 $2.1 $2.0
Net Benefits................................ $4.1-$15 $2.9-$12 $2.9-$12 $2.0-$9.3
----------------------------------------------------------------------------------------------------------------
\a\ All benefits estimates are rounded to two significant figures; numbers may not sum due to independent
rounding. The range of benefits (and net benefits) in this table are two separate estimates and do not
represent lower- and upper-bound estimates, though they do reflect a grouping of estimates that yield more and
less conservative benefits totals. The costs and benefits in 2045 are presented in annual terms and are not
discounted. However, all benefits in the table reflect a 3 percent and 7 percent discount rate used to account
for cessation lag in the valuation of avoided premature deaths associated with long-term exposure.
\b\ The benefits associated with the standards presented here do not include the full complement of health,
environmental, and climate-related benefits that, if quantified and monetized, would increase the total
monetized benefits.
Annual benefits of proposed Option 1 are larger than the annual
costs in 2045, with annual net benefits of $8.1 and $28 billion using a
7 percent discount rate, and $9.2 and $31 billion using a 3 percent
discount rate.\783\ Benefits also outweigh the costs when expressed in
PV terms (net benefits of $33 and $130 billion using a 7 percent
discount rate, and $61 and $220 billion using a 3 percent discount
rate) and EAV terms (net benefits of $2.9 and $12 billion using a 7
percent discount rate, and $4.1 and $15 billion using a 3 percent
discount rate).\784\
---------------------------------------------------------------------------
\783\ The range of benefits and net benefits presented in this
section reflect a combination of assumed PM2.5 and ozone
mortality risk estimates and selected discount rate.
\784\ As noted in Chapter 5.4 of the draft RIA, there are
differences between the proposed Option 1 standards, emission
warranty, and useful life provisions presented in Sections III and
IV of this preamble and those included in the control scenario
modeled for the air quality analysis. In contrast, our cost analysis
includes the proposed Option 1 standards, emission warranty, and
useful life provisions presented in Sections III and IV. As such,
our comparisons of benefits and costs of the proposed options may
underestimate the true benefits of each option.
---------------------------------------------------------------------------
The benefits also outweigh the costs in annual 2045 terms when
looking at proposed Option 2, with annual net benefits of $5.3 and $21
billion using a 7 percent discount rate and $6.2 billion and $23
billion using a 3 percent discount rate. The benefits of proposed
Option 2 also outweigh the costs in PV and EAV terms.
Comparing proposed Options 1 and 2, our analysis shows that Option
2 has lower net benefits than Option 1 due to both higher costs and
lower emission reductions relative to Option 1. As outlined in Section
I.G and detailed in
[[Page 17590]]
Sections III and IV, we have considered several other factors,
including lead time and technological feasibility, in developing these
options and considering possible regulatory options.
Given these results, EPA expects that implementation of either
proposed option would provide society with a substantial net gain in
welfare, notwithstanding the health and other benefits we were unable
to quantify (see draft RIA Chapter 8.8 for more information about
unquantified benefits). EPA does not expect the omission of
unquantified benefits to impact the Agency's evaluation of regulatory
options since unquantified benefits generally scale with the emissions
impacts of the proposed options.
X. Economic Impact Analysis
This section describes our Economic Impact Analysis for the
proposed rule. Our analysis focuses on the potential impacts of the
proposed standards on heavy-duty (HD) vehicles (sales, mode shift,
fleet turnover) and employment in the HD industry. The sub-sections
below describe our evaluation.
A. Impact on Vehicle Sales, Mode Shift, and Fleet Turnover
This proposed rulemaking, if finalized, would require HD engine
manufacturers to develop and implement emission control technologies
capable of controlling NOX at lower levels over longer
emission warranty and regulatory useful life periods. These changes in
requirements would increase the cost of producing and selling compliant
HD vehicles. These increased costs are likely to lead to increases in
prices for HD vehicles, which might lead to reductions in truck sales.
In addition, there may be a period of ``pre-buying'' in anticipation of
potentially higher prices, during which there is an increase in new
vehicle purchases before the implementation of new requirements,
followed by a period of ``low-buying'' directly after implementation,
during which new vehicle purchases decrease. EPA acknowledges that the
proposed standards may lead to some pre-buy before the implementation
date of the standards, and some low-buy after the standards are
implemented. EPA is unable to estimate sales impacts based on existing
literature, and as such contracted with ERG to complete a literature
review, as well as conduct original research to estimate sales impacts
for previous EPA HD vehicle standards on pre- and low-buy for HD
vehicles. The resulting analysis examines the effect of four HD truck
regulations, those that became effective in 2004, 2007, 2010 and 2014,
on the sales of Class 6, 7 and 8 vehicles over the twelve months before
and after each standard. The 2004, 2007 and 2010 rules focused on
reducing criteria pollutant emissions. The 2014 regulation focused on
reducing GHG emissions. The report finds little evidence of sales
impacts for Class 6 and 7 vehicles. For Class 8 vehicles, evidence of
pre-buy was found before the 2010 and 2014 standards, and evidence of
low-buy was found after the 2002, 2007 and 2010 standards. Based on the
results of this study, EPA is outlining an approach that could be used
to estimate pre- and low-buy effects in the final RIA. In the draft
RIA, we explain the methods used to estimate sales effects, as well as
how the results could be applied to a regulatory analysis (see the
draft RIA, Chapter 10.1, for further discussion). Our example results
for proposed Option 1 suggest pre- and low-buy for Class 8 trucks may
range from zero to an approximately two percent increase in sales over
a period of up to 8 months before the 2031 standards begin (pre-buy),
and a decrease in sales from zero to approximately two percent over a
period of up to 12 months after the 2031 standards begin (low-buy). We
request comment on the approach that is discussed in the draft RIA, as
well as the specific inputs and methods. In addition, we request
comment on how additional external factors, including the current
global COVID-19 pandemic, might impact any pre- or low-buy that may
result from this proposed rulemaking. Commenters are encouraged to
provide data on how factors such as the pandemic may affect HD vehicle
sales, including on any possible pre- and low-buy resulting from this
proposed rule, as well as on the length of the possible sales effects.
In addition to potential sales impacts from changes in purchase
price, the proposed requirement for longer useful life and emission
warranty periods may also affect vehicle sales. While longer emission
warranty periods are likely to increase the purchase price of new HD
vehicles, these increases may be offset by reduced operating costs.
This is because longer useful life periods are expected to make
emission control technology components more durable, and more durable
components, combined with manufacturers paying for repairs during the
proposed longer warranty periods, would in turn reduce repair costs for
vehicle owners. These combined effects may increase (or reduce the
decrease in) sales of new HD vehicles if fleets and independent owner-
operators prefer to purchase more durable vehicles with overall lower
repair costs.\785\ EPA is unable to quantify these effects because
existing literature does not provide clear guidance on the relationship
between warranty changes, increases in prices due to increased warranty
periods, and sales impacts. EPA continues to investigate methods for
estimating sales impacts of extended warranty provisions, and requests
comment on data and methods to use in such analysis. See the draft RIA,
Chapter 10.1.1, for more information.
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\785\ The reduced repair costs may counteract some of the sales
effect of increased vehicle purchase cost. As a result, they may
reduce incentives for pre- and low-buy and mitigate adverse sales
impacts.
---------------------------------------------------------------------------
In addition to potential sales impacts, another potential effect of
the proposed standards is transportation mode shift, which is a change
from truck to another mode of transportation (typically rail or
marine). Whether shippers switch to a different transportation mode for
freight depends not only on the cost per mile of the shipment (freight
rate), but also the value of the shipment, the time needed for
shipment, and the availability of supporting infrastructure. This
proposed rule is not expected to have a large impact on truck freight
rates given that the price of the truck is only a small part of the
cost per mile of a ton of goods. For that reason, we expect little mode
shift due to the proposed standards. The draft RIA, Chapter 10.1.3,
discusses this issue.
Another potential area of impact of the proposed standards is on
fleet turnover and the associated reduction in emissions from new
vehicles. After the implementation of the proposed standards, each
individual new vehicle sold would produce lower emissions per mile
relative to legacy vehicles. However, the proposed standards would
reduce total HD highway fleet emissions gradually. This is because,
initially, the vehicles meeting the proposed standards would be only a
small portion of the total fleet; over time, as more vehicles subject
to the standards enter the market and older vehicles leave the market,
greater emission reductions would occur. If pre-buy and low-buy
behaviors occur, then the initial emission reductions are likely to be
smaller than expected. This is because, under pre-buy conditions, the
pre-bought vehicles would be certified to less stringent standards and
their emission reductions would be smaller than would be realized if
those vehicles were subject to the proposed standards. However, the new
vehicles are likely less polluting than the older vehicles
[[Page 17591]]
that they are most likely to displace, and there may be an earlier
reduction in emissions than would have occurred without the standards
since the vehicles are being purchased ahead of the implementation of
new standards, rather than at a natural point in the purchase cycle.
Under low-buy, emission reductions would be slower because there is
slower adoption of new vehicles than without the standards. See the
draft RIA, Chapter 10.1.2, for more information on this, as well as the
vehicle miles traveled (VMT) discussion below.
An additional possible effect of the standards is a net reduction
in new vehicle sales if there is either a smaller pre-buy than the
post-standards low-buy, or some potential buyers decide not to purchase
at all. In this case, the VMT of older vehicles may increase to
compensate for the ``missing'' vehicles. To the extent that the older
vehicles emit more than the vehicles for which they are substituting,
emissions may increase. However, the VMT is more likely to be shifted
to the newer HD vehicles among the existing fleet. Because most of
those vehicles are expected to be in compliance with the previous tiers
of HD vehicle standards, the emission effect of increased VMT for older
vehicles is expected to be small.
EPA requests comment on all aspects of the estimated impact on
vehicle sales, mode shift, and fleet turnover, including the approach
outlined in the draft RIA to quantify sales impacts, and requests
stakeholder to recommend any additional methods and data that could be
used to inform our understanding of potential impacts on HD VMT, fleet
turnover, mode shift and vehicles sales.
B. Employment Impacts
This section discusses potential employment impacts due to this
proposed regulation, as well as our partial estimates of those impacts.
We focus our analysis on the motor vehicle manufacturing and the motor
vehicle parts manufacturing sectors because these sectors are most
directly affected.\786\ While the proposed rule primarily affects heavy
duty vehicle engines, the employment effects are expected to be felt
more broadly in the motor vehicle and parts sectors due to the effects
of the standards on sales.
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\786\ The employment analysis in the draft RIA is part of the
EPA's ongoing effort to ``conduct continuing evaluations of
potential loss or shifts of employment which may result from the
administration or enforcement of [the Act]'' pursuant to CAA section
321(a). Though the rule primarily affects heavy-duty engines, the
employment effects will be felt more broadly in the motor vehicle
and parts sectors due to the potential effects of the standards on
sales.
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In general, the employment effects of environmental regulation are
difficult to disentangle from other economic changes (especially the
state of the macroeconomy) and business decisions that affect
employment, both over time and across regions and industries. In light
of these difficulties, we look to economic theory to provide a
constructive framework for approaching these assessments and for better
understanding the inherent complexities in such assessments.
Economic theory of labor demand indicates that employers affected
by environmental regulation may change their demand for different types
of labor in different ways. They may increase their demand for some
types, decrease demand for other types, or maintain demand for still
other types. To present a complete picture, an employment impact
analysis describes both positive and negative changes in employment. A
variety of conditions can affect employment impacts of environmental
regulation, including baseline labor market conditions, employer and
worker characteristics, industry, and region.
In the draft RIA, we describe three ways employment at the firm
level might be affected by changes in a firm's production costs due to
environmental regulation: A demand effect, caused by higher production
costs increasing market prices and decreasing demand; a cost effect,
caused by additional environmental protection costs leading regulated
firms to increase their use of inputs; and a factor-shift effect, in
which post-regulation production technologies may have different labor
intensities than their pre-regulation counterparts.787 788
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\787\ Morgenstern, Richard D., William A. Pizer, and Jhih-Shyang
Shih (2002). ``Jobs Versus the Environment: An Industry-Level
Perspective.'' Journal of Environmental Economics and Management 43:
412-436.
\788\ Berman and Bui have a similar framework in which they
consider output and substitution effects that are similar to
Morgenstern et al.'s three effect (Berman, E. and L.T.M. Bui (2001).
``Environmental Regulation and Labor Demand: Evidence from the South
Coast Air Basin.'' Journal of Public Economics 79(2): 265-295).
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Due to data limitations, EPA is not quantifying the impacts of the
proposed regulation on firm-level employment for affected companies,
although we acknowledge these potential impacts. Instead, we discuss
demand, cost and factor-shift employment effects for the regulated
sector at the industry level in the draft RIA. In general, if the
proposed regulation causes HD sales to decrease, fewer people would be
needed to assemble trucks and to manufacture their components. If pre-
buy occurs, HD vehicle sales may increase temporarily in advance of the
standards, leading to temporary increases in employment, but if low-buy
occurs following the standards, there could be temporary decreases in
employment. Though we have outlined a method to quantify sales impacts,
we are not using them to estimate effects on fleet turnover in this
proposed rulemaking. As such, we cannot determine which of these
effects would dominate and therefore we do not estimate the demand-
effect impact on employment due to the proposed standards. In addition,
we do not have information on changes in labor intensity of production
due to the standards, and therefore we cannot estimate the factor-shift
effect on employment.
We do estimate partial employment impacts, namely labor effects
associated with increased costs of production. This cost effect
includes the impact on employment due to the increase in production
costs needed for vehicles to meet the standards. (Note that this
analysis is separate from any employment effect due to changes in
vehicle sales; in other words, the analysis holds output constant.) In
the draft RIA, we capture these effects using the historic share of
labor as a part of the cost of production to extrapolate future
estimates of the share of labor as a cost of production. This provides
a sense of the order of magnitude of expected impacts on employment.
These estimates are averages, covering all the activities in these
sectors. The estimates may not be representative of the labor effects
when expenditures are required on specific activities, or when
manufacturing processes change sufficiently that labor intensity
changes. In addition, these estimates do not include changes in
industries that supply these sectors, such as steel or electronics
producers, or in other potentially indirectly affected sectors (such as
shipping). Other sectors that sell, purchase, or service HD vehicles
may also face employment impacts due to the proposed standards. The
effects on these sectors would depend on the degree to which compliance
costs are passed through to prices for HD vehicles and the effects of
warranty requirements on demand for vehicle repair and maintenance. EPA
does not have data to estimate the full range of possible employment
impacts. For more information on how we estimate the employment impacts
due to increased costs, see Chapter 10 of the draft RIA.
Table X-1 shows the estimated employment effects due to increases
in
[[Page 17592]]
vehicle costs based on the ratio of labor to production costs derived
from historic data for proposed Option 1 and proposed Option 2. We only
quantitatively estimate employment impacts due to cost effects. In this
proposed rule, we provide estimates of sales impacts as part of an
example approach for commenters to consider, therefore we do not
estimate potential changes in employment due to changes in vehicle
sales. Results are shown in job-years, where a job-year is, for
example, one year of full-time work for one person, or one year of
half-time work for two people. Increased costs of vehicles and parts
would, by itself and holding labor intensity constant, be expected to
increase employment by 400 to 2,200 job years, and 300 to 1,800 job
years in 2027 and 2032 respectively under proposed Option 1. Employment
would be expected to increase by 400 to 2,200 job years, and 300 to
1,500 job years in 2027 and 2032 respectively under proposed Option 2.
Table X-1--Employment Effects Due to Increased Costs of Vehicles and Parts (Cost Effect), in Job-Years \a\
----------------------------------------------------------------------------------------------------------------
Proposed Option 1 Proposed Option 2
---------------------------------------------------------------
Minimum Maximum Minimum Maximum
Year employment employment employment employment
due to cost due to cost due to cost due to cost
effect \b\ effect \c\ effect \b\ effect \c\
----------------------------------------------------------------------------------------------------------------
2027............................................ 400 2,200 400 2,200
2028............................................ 400 2,100 400 2,000
2029............................................ 400 2,000 400 1,900
2030............................................ 300 1,800 300 1,700
2031............................................ 400 1,900 300 1,600
2032............................................ 300 1,800 300 1,500
----------------------------------------------------------------------------------------------------------------
\a\ Due to the data limitations, results do not reflect employment effects that result from changes in heavy-
duty vehicle sales.
\b\ Minimum employment impacts under both proposed Options are estimated in ASM for NAICS code 336112, Light
Truck and Utility Vehicle Manufacturing.
\c\ Maximum employment impacts under both proposed Options are estimated in EC for NAICS code 3363, Motor
Vehicle Parts Manufacturing.
While we estimate employment impacts, measured in job-years,
beginning with program implementation, some of these employment gains
may occur earlier as vehicle manufacturers and parts suppliers hire
staff in anticipation of compliance with the standards. Additionally,
holding all other factors constant, demand-effect employment may
increase prior to MY 2027 due to pre-buy, and may decrease, potentially
temporarily, afterwards.\789\ We present a range of possible results
because our analysis consists of data from multiple industrial sectors
that we expect would be directly affected by the proposed regulation,
as well as data from multiple sources. For more information on the data
we use to estimate the cost effect, see Chapter 10.2 of the draft RIA.
---------------------------------------------------------------------------
\789\ Note that the standards are not expected to provide
incentives for manufacturers to shift employment between domestic
and foreign production. This is because the proposed standards would
apply to vehicles sold in the U.S. regardless of where they are
produced.
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XI. Targeted Updates to the Phase 2 Heavy-Duty Greenhouse Gas Emissions
Program
The transportation sector is the largest U.S. source of GHG
emissions, representing 29 percent of total GHG emissions.\790\ Within
the transportation sector, heavy-duty vehicles are the second largest
contributor, at 23 percent.\791\ GHG emissions have significant impacts
on public health and welfare as evidenced by the well-documented
scientific record and as set forth in EPA's Endangerment and Cause or
Contribute Findings under CAA section 202(a).\792\ Therefore, continued
emission reductions in the heavy-duty vehicle sector are appropriate.
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\790\ Inventory of U.S. Greenhouse Gas Emissions and Sinks:
1990-2019 (EPA-430-R-21-005, published April 2021). Can be accessed
at https://www.epa.gov/ghgemissions/inventory-us-greenhouse-gas-emissions-and-sinks.
\791\ Ibid.
\792\ 74 FR 66496, December 15, 2009; 81 FR 54422, August 15,
2016.
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We are at the early stages of a significant transition in the
history of the heavy-duty on-highway sector--a shift to zero-emission
vehicle technologies. This change is underway and presents an
opportunity for significant reductions in heavy-duty vehicle emissions.
Major trucking fleets, manufacturers and U.S. states have announced
plans to shift the heavy-duty fleet toward zero-emissions technology,
and over just the past few years we have seen the early introduction of
zero-emission technology into a number of heavy-duty vehicle market
segments. These developments have demonstrated that further
CO2 reductions in the MY 2027 timeframe are appropriate
considering cost, lead time, and other factors. This proposed action
would adjust the existing HD GHG Phase 2 program to account for the
growth in the market.
Proposed adjustments to the existing HD GHG Phase 2 program are
responsive to Executive Order 14037 on Strengthening American
Leadership in Clean Cars and Trucks, which identifies three potential
regulatory actions for the heavy-duty vehicle sector for EPA to
consider undertaking: (1) This proposed rule for heavy-duty vehicles
for new criteria pollutant standards and strengthening of the MY 2027
GHG standards; (2) a separate rulemaking to establish more stringent
criteria and GHG emission standards for medium-duty vehicles for MY
2027 and later (in combination with light-duty vehicles); and (3) a
third rulemaking to establish new GHG standards for heavy-duty vehicles
for MY 2030 and later.\793\ The first step includes considering
targeted revisions to the already stringent HD GHG Phase 2 emission
standards for heavy-duty vehicles beginning with MY 2027 in
consideration of the role that heavy-duty zero-emission vehicles (HD
ZEVs) might have in further reducing emissions from certain market
segments. As part of this proposal, we are proposing to increase the
stringency of the existing CO2 emission standards for MY
2027 and later vehicles for many of the vocational vehicle and tractor
subcategories, specifically those where we project early introductions
of zero-emission vehicles. The proposed
[[Page 17593]]
increase in stringency is appropriate considering lead time, costs, and
other factors, including the market shifts to zero-emission
technologies in certain segments of the heavy-duty vehicle sector that
are occurring since the HD GHG Phase 2 rule was promulgated in 2016. In
addition, we are requesting comment on potential changes to the
advanced technology incentive program for electric vehicles beginning
in MY 2024. The proposed increased stringency is intended to balance
further incentivizing zero and near-zero emission vehicle development
with ensuring that the standards achieve an appropriate fleet-wide
level of CO2 emissions reductions. The proposed changes to
the CO2 standards are targeted and apply only to certain MY
2027 standards; the HD GHG Phase 2 program overall remains largely
unchanged.
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\793\ 86 FR 43583, August 5, 2021. Executive Order 14037.
Strengthening American Leadership in Clean Cars and Trucks.
---------------------------------------------------------------------------
As discussed in the Executive Summary, a number of stakeholders
have urged EPA to put in place policies that rapidly advance ZEVs in
this current rulemaking in order to prioritize environmental justice in
communities that are impacted by freight transportation and already
overburdened by pollution.\794\ One policy stakeholders have asked EPA
to consider is the establishment of a ZEV sales mandate (i.e., a
nationwide requirement for manufacturers to produce a portion of their
new vehicle fleet as ZEVs), which would culminate in standards
requiring 100 percent of all new heavy-duty vehicles be zero-emission
no later than 2035. In this current rulemaking EPA is not proposing to
establish a heavy-duty ZEV sales mandate; rather, in this rulemaking we
are considering how the development and deployment of ZEVs can further
the goals of environmental protection and best be reflected in the
establishment of EPA's standards and regulatory program for MY 2027 and
later heavy-duty vehicles. As discussed earlier in this section EPA
will also be considering the important role of ZEV technologies in the
upcoming light-duty and medium-duty vehicle proposal for MY 2027 and
later and in the heavy-duty vehicle proposal for MY 2030 and later. EPA
requests comment under this proposal on how we can best consider the
potential for ZEV technology to significantly reduce air pollution from
the heavy-duty vehicle sector (including but not limited to whether and
how to consider including specific sales requirements for HD ZEVs).
---------------------------------------------------------------------------
\794\ Letter to EPA Administrator Michael Regan from the Moving
Forward Network. October 26, 2021.
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In Sections XI.A through XI.F, we provide background on the
existing EPA heavy-duty GHG standards and the details of our proposed
updates to the Model Year 2027 GHG standards. EPA requests comment on
all aspects of these proposed updates.
A. Background on Heavy-Duty Greenhouse Gas Emission Standards
EPA sets HD GHG emission standards under its authority in CAA
section 202(a). Section 202(a)(1) states that ``the Administrator shall
by regulation prescribe (and from time to time revise) . . . standards
applicable to the emission of any air pollutant from any class or
classes of new motor vehicles or new motor vehicle engines . . ., which
in his judgment cause, or contribute to, air pollution which may
reasonably be anticipated to endanger public health or welfare.''
Section 202(a)(2) provides that standards under section 202(a) apply to
such vehicles and engines ``after such period as the Administrator
finds necessary to permit the development and application of the
requisite technology, giving appropriate consideration to the cost of
compliance within such period'' and ``for their useful life.'' EPA also
may consider other factors and in previous heavy-duty vehicle GHG
standards rulemakings has considered the impacts of potential GHG
standards on the industry, fuel savings, oil conservation, energy
security and other energy impacts, as well as other relevant
considerations such as safety.
EPA finalized the Heavy-Duty Greenhouse Gas Emissions Phase 2
program in 2016.\795\ This comprehensive program included GHG emission
standards tailored to highway heavy-duty engines and each of four
regulatory vehicle categories, including tractors and vocational
vehicles. In Phase 2, EPA set CO2 emission standards, in
addition to other GHG emission standards, for HD engines and vehicles
that phase in starting in MY 2021 through MY 2027. The HD GHG Phase 2
standards built upon the Phase 1 program promulgated in 2011, which
established the first set of GHG emission standards for heavy-duty
engines and trucks.\796\
---------------------------------------------------------------------------
\795\ Id. The U.S. Department of Transportation through the
National Highway Traffic Safety Administration (NHTSA) also
established coordinated Phase 2 fuel efficiency standards in this
same action as part of a joint EPA--NHTSA final rulemaking.
\796\ 76 FR 57106 (September 15, 2011).
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1. Background on the CO2 Emission Standards in the HD GHG
Phase 2 Program
In the Phase 1 and Phase 2 Heavy-Duty GHG rules, we finalized GHG
emission standards tailored for each of the three regulatory
categories--heavy-duty pickups and vans; vocational vehicles, and
combination tractors. In addition, we set separate standards for the
engines that power combination tractors and vocational vehicles. The
heavy-duty vehicle CO2 emission standards are measured in
grams per ton-mile, which represents the grams of CO2
emitted to move one ton of payload one mile. In this section we provide
background information on the two Phase 2 program categories for which
we are proposing to make targeted changes: vocational vehicles and
tractors.
i. Vocational Vehicles
Class 2b-8 vocational vehicles include a wide variety of vehicle
types and serve a wide range of functions. We define Class 2b-8
vocational vehicles as all heavy-duty vehicles that are not included in
the Heavy-duty Pickup Truck and Van or the Class 7 and 8 Tractor
categories. Some examples include service for urban delivery, refuse
hauling, utility service, dump, concrete mixing, transit service,
shuttle service, school bus, emergency, motor homes, and tow trucks.
The HD GHG Phase 2 program also includes a special regulatory category
called vocational tractors, which covers vehicles that are technically
tractors but generally operate more like vocational vehicles than line-
haul tractors. These vocational tractors include those designed to
operate off-road and in certain intra-city delivery routes.\797\
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\797\ 40 CFR 1037.630.
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The HD GHG Phase 2 vocational vehicle CO2 standards are
based on the performance of a wide array of control technologies. In
particular, the Phase 2 vocational vehicle standards recognize detailed
characteristics of vehicle powertrains and drivelines. Driveline
improvements present a significant opportunity for reducing fuel
consumption and CO2 emissions from vocational vehicles.
However, there is no single package of driveline technologies that will
be equally suitable for all vocational vehicles, because there is an
extremely broad range of driveline configurations available in the
market. This is due in part to the variety of final vehicle build
configurations, ranging from a purpose-built custom chassis to a
commercial
[[Page 17594]]
chassis that may be intended as a multi-purpose stock vehicle.
Furthermore, the wide range of applications and driving patterns of
these vehicles leads manufacturers to offer a variety of drivelines, as
each performs differently in use.
The final HD GHG Phase 2 rule has a structure for vocational
standards that allows the technologies that perform best at highway
speeds and those that perform best in urban driving to each be properly
recognized over appropriate drive cycles, while avoiding potential
unintended results of forcing vocational vehicles that are designed to
serve in different applications to be measured against a single drive
cycle. The final HD GHG Phase 2 rule includes three drive cycles with
the intent of balancing the competing pressures to recognize the
varying performance of technologies, serve the wide range of customer
needs, and maintain reasonable regulatory simplicity. The HD GHG Phase
2 primary vocational standards therefore have subcategories for
Regional, Multi-purpose, and Urban drive cycles in each of the three
weight classes (Light Heavy-Duty, Medium Heavy-Duty and Heavy-Heavy
Duty), which results in nine unique subcategories. These nine
subcategories apply for diesel (CI) vehicles. We separately, but
similarly, established six subcategories of gasoline (SI) vehicles. In
other words, there are 15 separate numerical performance-based emission
standards for each model year. In addition, we established optional
custom chassis CO2 emission standards for Motorhomes, Refuse
Haulers, Coach Buses, School Buses, Transit Buses, Concrete Mixers,
Mixed Use Vehicles, and Emergency Vehicles. In total, EPA set
CO2 emission standards for 15 subcategories of vocational
vehicles and eight subcategories of specialty vehicle types for a total
of 23 vocational vehicle subcategories.
The HD GHG Phase 2 standards phase in over a period of seven years,
beginning in the 2021 model year. The HD GHG Phase 2 program progresses
in three-year stages with an intermediate set of standards in MY 2024
and final standards in MY 2027 and beyond. In the 2016 final rule we
identified a potential technology path for complying with each of the
three increasingly stringent stages of the HD GHG Phase 2 program
standards. These standards were based on the performance of more
efficient engines, workday idle reduction technologies, improved
transmissions including mild hybrid powertrains, axle technologies,
weight reduction, electrified accessories, tire pressure systems, and
tire rolling resistance improvements. The Phase 2 vocational vehicle
CO2 standards were not premised on electric vehicles or fuel
cell vehicles. Details regarding the standards can be found in the
Phase 2 final rulemaking preamble and in 40 CFR part 1037.\798\
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\798\ 81 FR 73682-73729 (October 25, 2016).
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ii. Tractors
EPA promulgated HD GHG Phase 2 CO2 emission standards
for combination tractors that reflect reductions that can be achieved
through improvements in the tractor's powertrain, aerodynamics, tires,
idle reduction, and other vehicle systems. EPA did not premise the HD
Phase 2 tractor standards on hybrid powertrains, fuel cells, or
electric vehicles, though we foresaw some limited use of these
technologies in 2021 and beyond.\799\ In the HD GHG Phase 2 final rule,
EPA analyzed the feasibility of achieving the CO2 standards
and identified means of achieving these standards.\800\ The tractor
regulatory structure is attribute-based in terms of dividing the
tractor category into ten subcategories based on the tractor's gross
vehicle weight rating (GVWR), cab configuration, and roof height. The
tractor cab configuration is either day cab or sleeper cab. Day cab
tractors are typically used for shorter haul operations, whereas
sleeper cabs are often used in long haul operations. EPA set
CO2 emission standards for 10 tractor subcategories. Similar
to the vocational program, the HD GHG Phase 2 tractor standards begin
implementation in MY 2021 and fully phase-in in MY 2027. More details
can be found in the HD GHG Phase 2 final rulemaking preamble and in 40
CFR part 1037.\801\
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\799\ 81 FR 73639 (October 25, 2016).
\800\ 81 FR 73573-73639 (October 25, 2016).
\801\ Id.
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2. Background on the Advanced Technology Credit Multipliers in the HD
GHG Phase 1 and 2 Program
EPA provided advanced technology credits in HD GHG Phase 1 for
hybrid powertrains, Rankine cycle waste heat recovery systems on
engines, all-electric vehicles, and fuel cell vehicles to promote the
implementation of advanced technologies that were not included in our
technical basis of the feasibility of the Phase 1 standards (see 40 CFR
86.1819-14(k)(7), 1036.150(h), and 1037.150(p)). The HD GHG Phase 2
CO2 emission standards that followed Phase 1 were premised
on the use of mild hybrid powertrains in vocational vehicles and waste
heat recovery systems in a subset of the engines and tractors, making
them equivalent to other fuel-saving technologies in this context. At
the time of the HD GHG Phase 2 final rule, we believed the HD GHG Phase
2 standards themselves provided sufficient incentive to develop those
specific technologies. However, none of the HD GHG Phase 2 standards
were based on projected utilization of the other even more-advanced
Phase 1 advanced credit technologies (e.g., plug-in hybrid vehicles,
all-electric vehicles, and fuel cell vehicles). Overall, the comments
on the HD GHG Phase 2 proposal in 2016 indicated that there was support
for such advanced technology credit incentives among operators,
suppliers, and states. For HD GHG Phase 2, EPA promulgated the
following advanced credit multipliers through MY 2027, as shown in
Table XI-1 (see also 40 CFR 1037.150(p)).
Table XI-1--Advanced Technology Multipliers in Existing HD GHG Phase 2
------------------------------------------------------------------------
Technology Multiplier
------------------------------------------------------------------------
Plug-in hybrid electric vehicles............................ 3.5
All-electric vehicles....................................... 4.5
Fuel cell vehicles.......................................... 5.5
------------------------------------------------------------------------
As stated in the HD GHG Phase 2 rulemaking, our intention with
these multipliers was to create a meaningful incentive to those
considering adopting these qualifying advanced technologies into their
vehicles. The multipliers are consistent with values recommended by
California Air Resources Board (CARB) in their supplemental HD GHG
Phase 2 comments.\802\ CARB's values were based on a cost analysis that
compared the costs of these technologies to costs of other conventional
GHG-reducing technologies. Their cost analysis showed that multipliers
in the range we ultimately promulgated would make these technologies
more competitive with the conventional technologies and could allow
manufacturers to more easily generate a viable business case to develop
these technologies for heavy-duty vehicles and bring them to market at
a competitive price.
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\802\ Letter from Michael Carter, CARB, to Gina McCarthy,
Administrator, EPA and Mark Rosekind, Administrator, NHTSA, June 16,
2016. EPA Docket ID EPA-HQ-OAR-2014-0827_attachment 2.
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In establishing the multipliers in the final HD GHG Phase 2 rule,
we also considered the tendency of the heavy-duty sector to lag the
light-duty sector in the adoption of a number of advanced technologies.
There are many possible reasons for this, such as:
Heavy-duty vehicles are more expensive than light-duty
vehicles,
[[Page 17595]]
which makes it a greater monetary risk for purchasers to invest in
unproven technologies.
These vehicles are primarily work vehicles, which makes
predictable reliability and versatility important.
Sales volumes are much lower for heavy-duty vehicles,
especially for specialized vehicles.
At the time of the HD GHG Phase 2 rulemaking, we concluded that as
a result of factors such as these, and the fact that adoption rates for
these advanced technologies in heavy-duty vehicles were essentially
non-existent in 2016, it seemed unlikely that market adoption would
grow significantly within the next decade without additional
incentives.
As we stated in the 2016 HD GHG Phase 2 final rule preamble, we
determined that it was appropriate to provide such large multipliers
for these advanced technologies at least in the short term, because
they have the potential to provide very large reductions in GHG
emissions and fuel consumption and advance technology development
substantially in the long term. However, because the credit multipliers
are so large, we also stated that we should not necessarily allow them
to continue indefinitely. Therefore, they were included in the HD GHG
Phase 2 final rule as an interim program continuing only through MY
2027.
B. What has changed since we finalized the HD GHG Phase 2 rule?
When the HD GHG Phase 2 rule was promulgated in 2016, we
established CO2 standards and advanced technology incentives
on the premise that electrification of the heavy-duty market was
unlikely to occur in the timeframe of the program. Several factors have
changed our outlook for heavy-duty electric vehicles since 2016. First,
the heavy-duty market has evolved such that in 2021, there are a number
of manufacturers producing fully electric heavy-duty vehicles in
several applications. Second, the State of California has adopted an
Advanced Clean Trucks (ACT) program that includes a manufacturer sales
requirement for zero-emission truck sales, specifically that
``manufacturers who certify Class 2b-8 chassis or complete vehicles
with combustion engines would be required to sell zero-emission trucks
as an increasing percentage of their annual California sales from 2024
to 2035.'' 803 804 Finally, other states have signed a
Memorandum of Understanding establishing goals to increase the heavy-
duty electric vehicle market.\805\ These developments have demonstrated
that further CO2 emission reductions in the MY 2027
timeframe are feasible considering cost, lead time, and other factors.
We discuss the impacts of these factors on the heavy-duty market in
more detail in the following subsections.
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\803\ CARB (2021) Advanced Clean Truck Regulation, available
online at: https://ww2.arb.ca.gov/rulemaking/2019/advancedcleantrucks.
\804\ EPA is reviewing a waiver request under CAA section 209(b)
from California for the ACT rule; we may consider including the ACT
in some of our analyses for the final rule.
\805\ Multi-State Zero Emission Medium and Heavy-Duty Vehicle
Initiative--Memorandum of Understanding (2020), available online at:
https://www.nescaum.org/documents/multistate-truck-zev-governors-mou-20200714.pdf.
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1. The HD Battery Electric Vehicle Market
Since 2012, manufacturers have developed a number of prototype and
demonstration heavy-duty BEV projects, particularly in the state of
California, establishing feasibility and durability of the technology
for specific applications used for specific services, as well as
building out necessary infrastructure.\806\ In 2019, approximately 60
makes and models of BEVs were available for purchase, with additional
product lines in prototype or other early development
stages.807 808 809 Current production volumes of BEVs are
small, with the North American Council for Freight Efficiency (NACFE)
estimating fewer than 100 BEV Class 7/8 trucks in production in the
U.S. in 2019.\810\ In 2020, approximately 900 heavy-duty BEVs were sold
in the U.S. and Canada combined, consisting primarily of transit buses
(54 percent), school buses (33 percent), and straight trucks (13
percent).\811\ M.J. Bradley's analysis of the heavy-duty BEV market in
2021 found 30 manufacturers that have at least one BEV model for sale
and an additional nine companies that have made announcements to begin
BEV production by 2025.\812\ BEV technology is increasingly used in the
transit bus market, with electric bus sales growing from 300 to 650 in
the U.S. between 2018 to 2019.813 814 Draft RIA Chapter
1.4.2 provides a snapshot of BEVs in the heavy-duty truck and bus
markets as of 2019, according to one source; however, given the dynamic
nature of the BEV market, the number and types of vehicles available
are changing fairly rapidly.\815\
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\806\ NACFE (2019) ``Guidance Report: Viable Class 7/8 Electric,
Hybrid and Alternative Fuel Tractors'', available online at: https://nacfe.org/downloads/viable-class-7-8-alternative-vehicles/.
\807\ Nadel, S. and Junga, E. (2020) ``Electrifying Trucks: From
Delivery Vans to Buses to 18-Wheelers''. American Council for an
Energy-Efficient Economy White Paper, available online at: https://aceee.org/white-paper/electrifying-trucks-delivery-vans-buses-18.
\808\ The composition of all-electric truck models was: 36
buses, 10 vocational trucks, 9 step vans, 3 tractors, 2 street
sweepers, and 1 refuse truck (Nadel and Jung (2020) citing AFDC
(Alternative Fuels Data Center). 2018. ``Average Annual Vehicle
Miles Traveled by Major Vehicle Categories.'' www.afdc.energy.gov/data/widgets/10309.
\809\ Note that there are varying estimates of BEV and FCEV
models in the market; NACFE (2019) ``Guidance Report: Viable Class
7/8 Electric, Hybrid and Alternative Fuel Tractors``, available
online at: https://nacfe.org/downloads/viable-class-7-8-alternative-vehicles/ (NACFE 2019) provided slightly lower estimates than those
included here from Nadel and Jung 2020. A recent NREL study suggests
that there may be more models available, but it is unclear how many
are no longer on the market since the inventory includes vehicles
introduced and used in commerce starting in 2012 (Smith et al.
2019).
\810\ NACFE (2019) ``Guidance Report: Viable Class 7/8 Electric,
Hybrid and Alternative Fuel Tractors'', available online at: https://nacfe.org/downloads/viable-class-7-8-alternative-vehicles/.
\811\ International Council on Clean Transportation. ``Fact
Sheet: Zero-Emission Bus and Truck Market in the United States and
Canada: A 2020 Update.'' Pages 3-4. May 2021.
\812\ M.J. Bradley and Associates (2021) ``Medium- and Heavy-
Duty Vehicles: Market Structure, Environmental Impact, and EV
Readiness.'' Page 21. July 2021.
\813\ Tigue, K. (2019) ``U.S. Electric Bus Demand Outpaces
Production as Cities Add to Their Fleets'' Inside Climate News,
November 14. https://insideclimatenews.org/news/14112019/electric-bus-cost-savings-health-fuel-charging.
\814\ Note that ICCT (2020) estimates 440 electric buses were
sold in the U.S. and Canada in 2019, with 10 of those products being
FCEV pilots. The difference in estimates of number of electric buses
available in the U.S. may lie in different sources looking at
production vs. sales of units.
\815\ Union of Concerned Scientists (2019) ``Ready for Work: Now
Is the Time for Heavy-Duty Electric Vehicles''; www.ucsusa.org/resources/ready-work.
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EPA conducted an analysis for this proposal of manufacturer-
supplied end-of-year production reports provided to us as a requirement
of the certification process for heavy-duty vehicles to our GHG
emission standards.\816\ Based on the end-of-year production reports
for MY 2019, manufacturers produced approximately 350 certified heavy-
duty BEVs. This is out of nearly 615,000 heavy-duty diesel vehicles
produced in MY 2019, which represents approximately 0.06 percent of the
market. In MY 2020, 380 BEVs were certified. The BEVs were certified in
a variety of the Phase 1 vehicle subcategories, including light,
medium, and heavy heavy-duty vocational vehicles and vocational
tractors. Out of the 380 vehicles certified in MY 2020, a total of 177
unique makes and models were available for purchase by 52 producers in
regulatory weight classes 3-8.
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\816\ Memo to Docket. HD 2027 Proposed Changes to Heavy-Duty
Greenhouse Gas Emissions. November 2021.
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[[Page 17596]]
Based on current trends, manufacturer announcements, and state-
level actions, electrification of the heavy-duty market is expected to
substantially increase from current levels. However, the rate of growth
varies widely across models. For instance, the 2021 Annual Energy
Outlook projects heavy-duty BEVs making up 0.12 percent of new truck
sales in 2027.\817\ A National Renewable Energy Laboratory (NREL) study
evaluated three electrification scenarios to assess the power sector
requirements where HD electric vehicle sales in 2050 ranged between
less than one percent in the Reference scenario and up to 41 percent in
the High scenario.\818\ Though these projections should not be viewed
as a market driven projection, they do illustrate a wide range of
future possibilities. A variety of factors will influence the extent to
which BEVs are available for purchase and enter the market. NACFE
looked at 22 factors by which to compare BEVs with heavy-duty diesel
vehicles; they found that for the Class 7/8 market, a current lack of
availability of production-level vehicles resulted in BEVs being ranked
lower than diesels in 2019, but being ranked equal to or better than
diesel on most factors by 2030.\819\ Manufacturers also are announcing
their projections for zero emission heavy-duty vehicles, but they vary
across the industry. For example, Volvo recently issued a press release
that stated, ``Volvo Trucks believes the time is right for a rapid
upswing in electrification of heavy road transport.'' \820\ Similarly,
Daimler Trucks stated that it ``has the ambition to offer only new
vehicles that are CO2-neutral in driving operation ('from
tank to wheel') in Europe, North America and Japan by 2039.'' \821\
Cummins targets net-zero carbon emissions by 2050.\822\ We request
comment on these and other estimates and projections for the heavy-duty
EV market.
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\817\ U.S. Energy Information Administration. ``Annual Energy
Outlook 2021.'' Table 49. Can be accessed at https://www.eia.gov/outlooks/aeo/tables_ref.php.
\818\ Mai, et al. ``Electrification Futures Study: Scenarios of
Electric Technology Adoption and Power Consumption for the United
States.'' National Renewable Energy Laboratory. Pages 25-30. https://www.nrel.gov/docs/fy18osti/71500.pdf.
\819\ Factors that NACFE considered fell into the following
categories: Weight, cost, maintenance effort, vehicle life, range,
``fuel'' availability, and general; for additional information on
the factors and how they compare in 2019 and 2030, see NACFE (2019)
``Guidance Report: Viable Class 7/8 Electric, Hybrid and Alternative
Fuel Tractors'', available online at: https://nacfe.org/downloads/viable-class-7-8-alternative-vehicles/.
\820\ AB Volvo. ``Volvo Trucks ready to electrify a large part
of goods transports (volvogroup.com).'' April 20, 2021. Last
accessed on September 10, 2021 at https://www.volvogroup.com/en/news-and-media/news/2021/apr/news-3948719.html.
\821\ Daimler Trucks. ``CO2-Neutral Commercial
Vehicle Fleet by 2039.'' October 25, 2019. Last accessed on
September 10, 2021 at https://www.daimler.com/sustainability/co2-neutral-commercial-vehicle-fleet-until-2039.html.
\822\ Cummins, Inc. ``Cummins Unveils New Environmental
Sustainability Strategy to Address Climate Change, Conserve Natural
Resources.'' November 14, 2019. Last accessed on September 10, 2021
at https://www.cummins.com/news/releases/2019/11/14/cummins-unveils-new-environmental-sustainability-strategy-address-climate.
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The lifetime total cost of ownership (TCO), which includes
maintenance and fuel costs, is likely a primary factor for heavy-duty
fleets considering BEV purchases. In fact, a 2018 survey of fleet
owners showed ``lower cost of ownership'' as the second most important
motivator for electrifying their fleet.\823\ An International Council
for Clean Transportation (ICCT) analysis suggests that TCO for light-
and medium heavy-duty battery-electric vehicles could reach cost parity
with diesel in the early 2020s, while heavy heavy-duty battery-electric
or hydrogen vehicles are likely to reach cost parity with diesel closer
to the 2030 timeframe.\824\ Recent findings from Phadke et al. suggest
that BEV TCO could be 13 percent less than that of a diesel truck if
electricity pricing is optimized.\825\
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\823\ The primary motivator for fleet managers was
``Sustainability and environmental goals''; the survey was conducted
by UPS and GreenBiz.
\824\ ICCT (2019) ``Estimating the infrastructure needs and
costs for the launch of zero-emissions trucks''; available online
at: https://theicct.org/publications/zero-emission-truck-infrastructure.
\825\ Phadke, A., et al. (2021) ``Why Regional and Long-Haul
Trucks are Primed for Electrification Now''; available online at:
https://eta-publications.lbl.gov/sites/default/files/updated_5_final_ehdv_report_033121.pdf.
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As both the ICCT and Phadke et al. studies suggest, fuel costs are
an important part of TCO. While assumptions about vehicle weight and
size can make direct comparisons between heavy-duty BEVs and ICEs
challenging, data show greater energy efficiency of battery-electric
technology relative to an ICE.826 827 Better energy
efficiency leads lower electricity costs for BEVs relative to ICE fuel
costs.828 829 Maintenance and service costs are also an
important component within TCO; although there is limited data
available on actual maintenance costs for heavy-duty BEVs, early
experience with BEV medium heavy-duty vehicles and transit buses
suggests the potential for lower maintenance costs after an initial
period of learning to refine both component durability and maintenance
procedures.\830\ To facilitate heavy-duty fleets transitioning to BEVs,
some manufacturers are currently including maintenance in leasing
agreements with fleets; it is unclear the extent to which a full
service leasing model will persist or will be transitioned to a more
traditional purchase after an initial period of
learning.831 832
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\826\ NACFE (2019) ``Guidance Report: Viable Class 7/8 Electric,
Hybrid and Alternative Fuel Tractors,'' available online at: https://nacfe.org/downloads/viable-class-7-8-alternative-vehicles/.
\827\ Nadel, S. and Junga, E. (2020) ``Electrifying Trucks: From
Delivery Vans to Buses to 18-Wheelers.'' American Council for an
Energy-Efficient Economy White Paper, available online at: https://aceee.org/white-paper/electrifying-trucks-delivery-vans-buses-18.
\828\ NACFE (2019) ``Guidance Report: Viable Class 7/8 Electric,
Hybrid and Alternative Fuel Tractors'', available online at: https://nacfe.org/downloads/viable-class-7-8-alternative-vehicles/.
\829\ Nadel, S. and Junga, E. (2020) ``Electrifying Trucks: From
Delivery Vans to Buses to 18-Wheelers''. American Council for an
Energy-Efficient Economy White Paper, available online at: https://aceee.org/white-paper/electrifying-trucks-delivery-vans-buses-18.
\830\ U.S. Department of Energy Alternative Fuels Data Center
(AFDC), ``Developing Infrastructure to Charge Plug-In Electric
Vehicles'', https://afdc.energy.gov/fuels/electricity_infrastructure.html (accessed 2-27-20).
\831\ Fisher, J. (2019) ``Volvo's First Electric VNR Ready for
the Road.'' Fleet Owner, September 17. www.fleetowner.com/blue-fleets/volvo-s-first-electric-vnr-ready-road.
\832\ Gnaticov, C. (2018). ``Nikola One Hydrogen Electric Semi
Hits the Road in Official Film.'' Carscoops, Jan. 26.
www.carscoops.com/2018/01/nikola-one-hydrogen-electric-semi-hits-road-official-film/.
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The potential for lower fuel and maintenance costs to outweigh a
higher upfront cost for heavy-duty BEVs is reflected in ICCT and
others' projections of BEVs reaching cost parity with diesels within
the next several years; however, the current upfront cost can exceed
that of a diesel vehicle by 60 percent or more.\833\ Upfront purchase
price was listed as the primary barrier to heavy-duty fleet
electrification in a 2017 survey of fleet managers, which suggests that
state or local incentive programs to offset BEV purchase costs will
play an important role in the near term, with improvements in battery
costs playing a role in reducing costs in the longer-
term.834 835
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\833\ Nadel, S. and Junga, E. (2020) ``Electrifying Trucks: From
Delivery Vans to Buses to 18-Wheelers.'' American Council for an
Energy-Efficient Economy White Paper, available online at: https://aceee.org/white-paper/electrifying-trucks-delivery-vans-buses-18.
\834\ Other barriers that fleet managers prioritized for fleet
electrification included: Inadequate charging infrastructure--our
facilities, inadequate product availability, inadequate charging
infrastructure--public; for the full list of top barriers see Nadel
and Junga (2020), citing UPS and GreenBiz 2018.
\835\ Nadel, S. and Junga, E. (2020) ``Electrifying Trucks: From
Delivery Vans to Buses to 18-Wheelers.'' American Council for an
Energy-Efficient Economy White Paper, available online at: https://aceee.org/white-paper/electrifying-trucks-delivery-vans-buses-18.
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The BEV market for transit and school buses continues to grow. Los
Angeles Department of Transportation (LADOT) is one of the first
transit organizations
[[Page 17597]]
in the country to develop a program committed to transition to zero-
emission vehicles (ZEV). Started in 2017, this program stipulates that
all LADOT transit fleets will transition to entirely electric by 2030
or sooner--a target that is 10 years sooner than CARB's Innovative
Clean Transportation (ICT) regulation for all public transit to be
electric by 2040.\836\ Since these announcements, LADOT has purchased
27 EV transit and school buses from BYD and Proterra; by 2030, the
number of EV buses in the LADOT fleet is expected to grow to 492 buses.
Outside of California, major metropolitan areas including Chicago,
Seattle, New York City, and Washington DC have zero-emissions transit
programs with 100 percent ZEV target dates ranging from 2040-2045.\837\
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\836\ LADOT, (2020). ``LADOT Transit Zero-Emission Bus Rollout
Plan'' https://ww2.arb.ca.gov/sites/default/files/2020-12/LADOT_ROP_Reso_ADA12172020.pdf.
\837\ https://www.sustainable-bus.com/electric-bus/cta-chicago-electric-buses/, https://dcist.com/story/21/06/10/metro-goal-entirely-electric-bus-fleet-2045/, https://kingcounty.gov/depts/transportation/metro/programs-projects/innovation-technology/zero-emission-fleet.aspx, and https://www.amny.com/transit/mta-says-45-to-60-more-buses-in-recent-procurement-will-be-zero-emissions/.
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EV school bus programs, frequently in partnership with local
utilities, are also being piloted across the country. These programs
include school districts in, but not limited to, California, Virginia,
Massachusetts, Michigan, Maryland, Illinois, New York, and
Pennsylvania.\838\ While these school districts may not have an EV
school bus target, the EV school bus program is a part of a broader
initiative for regional carbon neutrality.
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\838\ https://www.mass.gov/info-details/ev-programs-incentives,
https://chargedevs.com/newswire/nycs-new-school-bus-contract-includes-electric-bus-pilot/, https://olivineinc.com/wp-content/uploads/2020/10/Pittsburg-USD-Electric-School-Bus-Final-Project-Report-Final.pdf, https://cleantechnica.com/2020/01/12/largest-electric-school-bus-program-in-united-states-launching-in-virginia/,
https://www.greentechmedia.com/articles/read/on-heels-of-253m-raise-highland-electric-lands-biggest-electric-school-bus-contract-in-the-u.s, and https://richmond.com/news/state-and-regional/govt-and-politics/va-house-slows-down-bill-that-would-allow-dominion-to-profit-off-electric-school-bus/article_edc69a16-5c2c-51c9-9733-8618d768106b.html.
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In a parallel path, large private heavy-duty fleet owners are also
committed to increasing their electric fleet.\839\ A report by
international agency International Energy Agency (IEA) provides a
comprehensive accounting of recent announcements made by UPS, Fedex,
DHL, Walmart, Anheuser-Busch, Amazon and PepsiCo for fleet
electrification.\840\ Amazon and UPS, for example, placed orders in
2020 for 10,000 BEV delivery vans from EV start-up Rivian, and Amazon
has plans to scale up to 100,000 BEV vans by 2030. Likewise, by the end
of 2021, PepsiCo will add 15 Tesla Semis, out of the 100 planned, to
its fleet. These announcements include not only orders for electric
delivery vans and semi-trucks, but more specific targets and dates to
full electrification or net-zero emissions. Amazon, Fedex, DHL, and
Walmart have set a commitment to fleet electrification, net-zero
emissions or carbon neutrality by 2040. We recognize that certain
delivery trucks and vans will likely fall into the Class 2b and 3
regulatory category, which are not covered in this rule's proposed
updates, but rather intend to address in a future light and medium-duty
vehicle rulemaking.
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\839\ Environmental Defense Fund (2021) Zero-Emission Truck
Deployments and Pledges in the U.S., available online at: https://blogs.edf.org/energyexchange/2021/07/28/edf-analysis-finds-american-fleets-are-embracing-electric-trucks/and https://docs.google.com/spreadsheets/d/1l0m2Do1mjSemrb_DT40YNGou4o2m2Ee-KLSvHC-5vAc/edit#gid=2049738669.
\840\ Global EV Outlook 2021. https://iea.blob.core.windows.net/assets/ed5f4484-f556-4110-8c5c-4ede8bcba637/GlobalEVOutlook2021.pdf.
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In summary, the heavy-duty BEV market seems to be growing fastest
in the areas of school buses, transit buses, delivery trucks, and short
haul tractors. As the industry is dynamic and rapidly changing, the
policy and vehicle examples presented here represent only a sampling of
the BEV HDV policies and markets; outside of the US, Europe and Asia
will also contribute to the greater zero-emissions vehicle market. We
request comment on our assessment of the HD ZEV market and any
additional data sources we should consider.
2. California's Advanced Clean Trucks Rule
Heavy-duty vehicle sales and populations are significant in the
state of California. Approximately ten percent of U.S. heavy-duty
conventional vehicles (those powered by internal combustion engines) in
2016 were registered in California.\841\ California adopted an Advanced
Clean Trucks (ACT) rule in 2020, which could also influence the market
trajectory for battery-electric and fuel cell technologies.\842\ The
ACT requires manufacturers to sell a certain percentage of zero
emission heavy-duty vehicles (BEVs or fuel cell vehicles) for each
model year, starting in MY 2024. The sales requirements vary by vehicle
class, as shown in Table XI-2, starting at 5 to 9 percent of total MY
2024 heavy-duty vehicle sales in California and increasing to 40 to 75
percent of MY 2035 and later sales.\843\
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\841\ FHWA. U.S. Highway Statistics. Available online at:
https://www.fhwa.dot.gov/policyinformation/statistics.cfm.
\842\ CARB. ``Notice of Decision: Advanced Clean Truck
Regulation.'' June 2020. Available online at: https://ww3.arb.ca.gov/regact/2019/act2019/nod.pdf. For more information on
this proposed rulemaking in California see: https://ww2.arb.ca.gov/rulemaking/2019/advancedcleantrucks.
\843\ CARB. ``Appendix A Proposed Regulation Order'' Advanced
Clean Truck Regulation. May 2020. Available online at: https://ww3.arb.ca.gov/regact/2019/act2019/30dayatta.pdf (accessed July 24,
2020).
Table XI-2--CARB's ACT ZEV Sales Requirements by Model Year
----------------------------------------------------------------------------------------------------------------
Class 7-8
Model year (MY) Class 2b-3 Class 4-8 tractors
(percent) (percent) (percent)
----------------------------------------------------------------------------------------------------------------
2024............................................................ 5 9 5
2025............................................................ 7 11 7
2026............................................................ 10 13 10
2027............................................................ 15 20 15
2028............................................................ 20 30 20
2029............................................................ 25 40 25
2030............................................................ 30 50 30
2031............................................................ 35 55 35
2032............................................................ 40 60 40
2033............................................................ 45 65 40
2034............................................................ 50 70 40
[[Page 17598]]
2035+........................................................... 55 75 40
----------------------------------------------------------------------------------------------------------------
3. States' Interest in Shifting to Zero Emissions HD Vehicles
Outside of California, several states have signaled interest in
shifting to heavy-duty ZEV technologies and/or establishing specific
goals to increase the heavy-duty electric vehicle market. As one
example, a 2020 memorandum of understanding (MOU) entitled ``Multi-
State Medium- and Heavy-Duty Zero Emission Vehicle,'' organized by
Northeast States for Coordinated Air Use Management (NESCAUM), sets
targets ``to make all sales of new medium and heavy-duty vehicles [in
the jurisdictions of the signatory states] zero emission vehicles by no
later than 2050'' with an interim goal of 30 percent of all sales of
new MD and HD vehicles being zero emission vehicles no later than
2030.\844\ The NESCAUM MOU was signed by governors and mayor of 15
states and districts including California, Colorado, Connecticut,
Hawaii, Maine, Maryland, Massachusetts, New Jersey, New York, North
Carolina, Oregon, Pennsylvania, Rhode Island, Vermont, Washington, and
the District of Columbia. The MOU outlines more specific commitments of
the states to move toward zero-emissions vehicles through the Multi-
State ZEV Task Force and provides an action plan for zero-emissions
MHDVs with measurable sales targets and a focus on overburdened and
underserved communities. Several states that signed the MOU have since
issued proposals to adopt California's ACT under CAA section 177, and
we anticipate more states to follow with similar
proposals.845 846 847 848
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\844\ 15 states and one district sign Multi-State MOU. https://www.nescaum.org/documents/multistate-truck-zev-governors-mou-20200714.pdf.
\845\ EPA has not yet received a waiver request under CAA
section 209(b) from California for the ACT rule; if we were to
receive and grant a waiver request(s) for the ACT rule, then we may
consider including this rule in our analyses for the final rule.
\846\ Medium- and Heavy-Duty (MHD) Zero Emission Truck Annual
Sales Requirements and Large Entity Reporting. New York State
Register. September 8, 2021. Volume XLIII, Issue 36. Available
online at: https://dos.ny.gov/system/files/documents/2021/09/090821.pdf.
\847\ Advanced Clean Trucks Program and Fleet Reporting
Requirements. New Jersey State Register. April 19, 2021. Available
online at: https://www.nj.gov/dep/rules/proposals/20210419a.pdf.
\848\ Amending Chapter 173-423 WAC Low Emission Vehicles. State
of Washington Department of Ecology. June 22, 2021. Available online
at: https://ecology.wa.gov/DOE/files/29/291ec96d-5aca-4c40-a249-4ef82bca6026.pdf.
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C. Proposed Changes to HD GHG Phase 2 CO2 Standards for Targeted
Subcategories
EPA is proposing under its authority in CAA section 202(a) to
revise CO2 emissions standards for a subset of MY 2027
heavy-duty vehicles. As discussed in Section XI.B, major trucking
fleets, manufacturers and U.S. states have announced plans to shift the
heavy-duty fleet toward zero-emissions technology beyond levels we
accounted for in setting the existing HD GHG Phase 2 standards in 2016.
We developed a proposed approach to make targeted updates that reflect
this growing HD electric vehicle market without fundamentally changing
the HD GHG Phase 2 program. Specifically, we propose to adjust HD GHG
Phase 2 vehicle CO2 emission standards by sales-weighting
the projected EV production levels of school buses, transit buses,
delivery trucks, and short-haul tractors and by lowering the applicable
CO2 emission standards for these vehicle types in MY 2027
accordingly. We are proposing to target these four vehicle types
because they will likely have the highest EV sales of all heavy-duty
vehicle types between now and 2030. These four EV vehicle types do not
correspond directly with specific HD GHG Phase 2 standards
subcategories (subcategories differentiated by vehicle weight, use,
fuel type, etc.), so we have used EPA certification data to determine
which subcategories of standards would be affected by EV production in
MY 2027. By sales-weighing the projected production levels of the four
EV vehicle types in 2027, our proposed approach would adjust 17 of the
33 MY 2027 HD GHG Phase 2 vocational vehicle and tractor standards. EPA
is not proposing to change any MY 2021 or MY 2024 vocational vehicle or
tractor CO2 emission standards, any Class 2b/3
CO2 emission standards, or any heavy-duty engine
CO2 emission standards.
To update the MY 2027 vehicle CO2 standards from the HD
GHG Phase 2 rulemaking to reflect the recent and projected trends in
the electrification of the HD market, we considered the impact these
trends would have on the emissions reductions from conventional
vehicles we had intended to achieve in setting the existing HD GHG
Phase 2 standards. As described in this section's technology cost
discussion, we derived the existing HD GHG Phase 2 standards by
evaluating combinations of emission-reducing technologies and adoption
rates in ``technology packages'' developed for each vehicle
subcategory, e.g., advanced aerodynamics, more efficient engines, etc.
We set the existing HD GHG Phase 2 standards at levels that would
require all conventional vehicles to install varying combinations of
emission-reducing technologies (the degree and types of technology can
differ, with some vehicles that have less being offset by others with
more), leading to CO2 emissions reductions.\849\ As
discussed in this section and quantified in more detail in a memo to
the docket, recent and projected developments in the electrification of
the heavy-duty vehicle market over the next several years have
demonstrated that further CO2 emission reductions in the MY
2027 timeframe are feasible considering lead time, cost, and other
factors.\850\ While we did anticipate some growth in electrification,
we did not expect the level of innovation observed that California
would adopt a requirement for such a large number of heavy-duty
electric vehicles to be sold in the timeframe of the
program.851 852 We are proposing adjustments to the MY 2027
HD GHG Phase 2 standards to reflect this innovation and facilitate the
transition to more stringent longer-term standards such that all
conventional vehicles would need some level and
[[Page 17599]]
combination of GHG emissions-reducing technology, as intended in the
original HD GHG Phase 2 rulemaking. Based on our evaluation of the
heavy-duty EV market in the MY 2027 timeframe, we expect school buses,
transit buses, delivery trucks, and short haul tractors to have the
highest EV sales of all heavy-duty vehicle types between now and 2030.
Therefore, we propose to make targeted changes to the MY 2027 standards
that are projected to be affected by these four types of electric
vehicles. As we describe in the next section, EPA has considered the
technological feasibility and cost of the proposed standards and the
available lead time for manufacturers to comply with the proposed
standards in MY 2027. We request comment on all aspects of these
proposed targeted updates to the MY 2027 HD GHG Phase 2 program,
including our projections that these four vehicle categories are the
appropriate heavy-duty vehicles EPA should focus on for our proposed
revisions, and if there are additional vehicle categories we should be
considering. We are also considering whether it would be appropriate in
the final rule to increase the stringency of the standards more than
what we have proposed. Therefore, we request information on heavy-duty
electric vehicle sales projections, including projections based on
future product plans, to help inform our HD electric vehicle sales
projections in the MY 2024 through MY 2029 timeframe. Furthermore, we
also request comment on potential impacts on small business vehicle
manufacturers if we finalize standards that are more stringent than the
proposal. We also request comment on whether to finalize the proposed
standards for small business vehicle manufacturers even if we finalize
more stringent standards for other manufacturers and whether to allow
small business vehicle manufacturers to voluntarily comply with more
stringent standards, if finalized, than those required for small
manufacturers (either under the existing Phase 2 standards or as
updated, if finalized).
---------------------------------------------------------------------------
\849\ Considering technological feasibility, compliance cost,
lead time, and other factors.
\850\ Memo to Docket. HD 2027 Proposed Changes to Heavy-Duty
Greenhouse Gas Emissions. November 2021.
\851\ EPA has not yet received a waiver request under CAA
section 209(b) from California for the ACT rule.
\852\ ACT requires manufacturers to sell a certain percentage of
zero emission heavy-duty vehicles (BEVs or fuel cell vehicles) for
each model year, starting in MY 2024. The sales requirements vary by
vehicle class, starting at 5 to 9 percent of total MY 2024 heavy-
duty vehicle sales in California and increasing to 15 to 20 percent
of MY 2027 sales. Several states have followed suit and issued
proposals to adopt California's ACT under CAA section 177, and we
anticipate more states to follow with similar proposals.
---------------------------------------------------------------------------
We also are considering whether to establish more stringent
standards beyond MY 2027, specifically in MY 2028 and MY 2029, using
the methodology discussed in Section XI.C.1 but adjusted by MY based on
projected penetration rates of ZEV technology for those years both
inside and outside of California. We request comment on the appropriate
stringency and supporting data for each of those model years, and
whether to finalize such an increase in stringency for those model
years' standards in a one-step (single MY) or multi-step (multiple MY)
approach. EPA requests comment and supporting data that could support
higher penetrations of HD ZEVs in the MY 2027 to 2029 timeframe which
could serve as the basis for the increase in the stringency
CO2 standards for specific Phase 2 vehicle subcategories.
For example, what information and data are available that would support
HD ZEV penetration rates of 5 percent or 10 percent (or higher) in this
timeframe, and in what HD vehicle applications and categories. We also
request comment on whether EPA should adjust our proposed approach to
allow HD ZEV manufacturers to generate NOX emission credits
if we were to increase the stringency of the CO2 standards
for specific Phase 2 vehicle subcategories based on higher projected
penetrations of HD ZEVs in the MY 2027 to 2029 timeframe (see Section
IV.I for our proposal to allow HD ZEV manufacturers to generate
NOX emission credits).
1. Determining the Proposed Standards
In Section XI.A we described how the HD GHG Phase 2 vehicle
CO2 standards are differentiated by vehicle weight, use,
fuel type, etc. to recognize the diverse nature of the industry,
resulting in 15 subcategories for vocational vehicle standards, with an
additional eight subcategories for specialty vehicle types, and 10
subcategories for tractor standards. These HD GHG Phase 2 standard
subcategories for vocational vehicles and tractors do not correspond
directly with our projections for the four high-sales EV vehicle
types--school buses, transit buses, delivery trucks, and short-haul
tractors. For example, there is no subcategory with a specific standard
for a ``delivery truck''; rather, a vocational vehicle used for
deliveries may fall into any one of several different subcategories
depending on its weight and use pattern. In fact, based on our review
of the applications for certification of MY 2020 and MY 2021 vehicles,
HD electric vehicle manufacturers of these four vehicle types are
certifying them into several of the EPA regulatory vocational vehicle
CI subcategories, the school bus and transit bus custom chassis
subcategories, and into all three of the Class 8 day cab tractor
subcategories.\853\
---------------------------------------------------------------------------
\853\ Note that the Class 7 Tractor CO2 emission
standards in 40 CFR 1037.106 apply to ``All Cab Styles'', but nearly
all tractors that are subject to these standards are day cabs.
Therefore, we refer to these as day cab tractor standards throughout
this section.
---------------------------------------------------------------------------
The changes we are proposing apply only to a subset of the MY 2027
heavy-duty CO2 vehicle emission standards. We are not
proposing any changes to the heavy-duty engine CO2 emission
standards. The current HD GHG Phase 2 engine standards only apply to
engines that are ``internal combustion engines.'' \854\ Electric
vehicles are not powered by internal combustion engines. Furthermore,
the CO2 emission credits generated from electric vehicles
are not allowed to be brought into the engine averaging sets.\855\
Therefore, electric vehicles have no effect on manufacturers'
strategies for meeting the HD engine GHG standards, and EPA is not
proposing to modify the HD engines GHG standards.
---------------------------------------------------------------------------
\854\ 40 CFR 1036.5(d).
\855\ 40 CFR 1036.740.
---------------------------------------------------------------------------
After careful consideration of an approach that would achieve
appropriate emission reductions and account for the emerging HD EV
market without changing the HD GHG Phase 2 program as a whole, we are
proposing to adjust the HD GHG Phase 2 vehicle CO2 emission
standards based on sales-weighting the projected EV production levels
of the four types of EVs and using that information to lower the
emission standards only for the vocational vehicle and six tractor
subcategories that are applicable to these four types of EVs (depending
on weight and use pattern) in MY 2027.
Our proposed approach involves three steps. First, we projected the
number of sales of electric school buses, transit buses, delivery
trucks, and short-haul tractors in MY 2027 based on sales data and
projections outlined in the next paragraph. Second, we determined the
percentage EVs relative to the total number of vehicles produced in the
nine CI vocational vehicle and day cab tractor subcategories, plus the
optional school bus and transit bus subcategories.\856\ Third, we
reduced the numeric level of the standards for the vocational vehicle
subcategories and the applicable tractor subcategories by the projected
percentage of electric vehicles. Under the resulting revised standards
that we are proposing and our projections of EVs, manufacturers would
need to either incorporate additional emissions reductions or not
generate as many emissions credits,
[[Page 17600]]
compared to our estimates at the time of the HD GHG Phase 2 rule. This
approach would adjust 17 of the 33 MY 2027 HD GHG Phase 2 standards. We
believe that it is not appropriate to propose updates to the sleeper
cab tractor standards in this action because the typical usage and
daily miles travelled by these vehicles is beyond the range available
in current electric tractors under development. We request comment on
this approach and the proposed revisions to MY 2027 CO2
emission standards.
---------------------------------------------------------------------------
\856\ We propose that vocational EVs could certify to any of the
CI subcategory standards, but would not be allowed to certify to any
SI subcategory standard. This is consistent with the approach
finalized for heavy-duty vehicles under 14,000 pounds (see 40 CFR
86.1819(a)(2)(ii)). The GHG credit averaging sets for vehicles are
based on GVWR and are not differentiated by SI or CI. Therefore,
credits generated from EVs would be used within an averaging set
that includes both SI and CI vehicles. We are not proposing any
changes to the SI vehicle standards.
---------------------------------------------------------------------------
Projecting the production levels of conventional and electric HD
vehicles in MY 2027 and beyond is challenging. For this proposal, we
used information such as the projected number of zero emission vehicles
in the MY 2027 and beyond timeframe from CARB's ACT rulemaking
documents, the current level of national EV sales data from the
International Council on Clean Transportation, the number of
conventional vehicles and electric vehicles sold based on EPA's heavy-
duty vehicle GHG certification programs, product announcements, and
engineering judgment to inform our projection of EV production in the
national market for MY 2027, described in the next paragraph. We
request comment on this information, and on identification and
description of other available information sources including, more
specifically, data and product plans, to help inform these projections.
If additional data is submitted by commenters related to the approach
described in this section, we would consider it for the final rule,
including the potential for a more stringent adjustment to the MY 2027
standards.
As a starting point for our national projections, CARB's ACT
rulemaking includes (1) projections for the total number of heavy-duty
vehicles sold in California in MY 2024 through MY 2030 and (2) a
mandate requiring manufacturers to sell a specific percentage of zero-
emission vehicles each model year.\857\ As shown in Table XI-2, 20
percent of vocational vehicles and 15 percent of tractor vehicles sold
in California in MY 2027 are required by the mandate to be zero-
emission vehicles. Combining these two sets of information, we
estimated the number of electric vehicles that would be sold in
California in MY 2027, shown in Table XI-3.
---------------------------------------------------------------------------
\857\ CARB. Advanced Clean Trucks Regulation. Standardized
Regulatory Impact Analysis. Page 25. August 8, 2019.
Table XI-3--Projected Number of HD Electric Vehicles Sold in California
in MY 2027 Based on the CARB ACT Program
------------------------------------------------------------------------
Projected
number of Projected
conventional number of
and electric electric
vehicles in CA vehicles in CA
------------------------------------------------------------------------
Class 4-8 Vocational Vehicles........... 15,945 3,189
Tractors................................ 4,993 749
------------------------------------------------------------------------
We analyzed the information provided in a recent report by the
International Council on Clean Transportation to extrapolate the number
of new heavy-duty electric vehicles that we would expect to be sold in
the entire U.S. in MY 2027.\858\ The report includes the number of
heavy-duty electric vehicles registered by state and province in the
U.S. and Canada as of 2020. Based on these values, we estimate that
approximately 42 percent of the heavy-duty electric vehicle sales in
the U.S. are in California. Using this figure, we estimated the total
number of electric vehicles in the other 49 states in MY 2027, shown in
Table XI-4.
---------------------------------------------------------------------------
\858\ ICCT. ``Zero-emission bus and truck market in the United
States and Canada: A 2020 Update.'' May 2021. Pages 5-6. Can be
accessed online at https://theicct.org/publications/canada-race-to-zero-FS-may2021.
Table XI-4--Projected Number of HD Electric Vehicles Sold Nationally in MY 2027
----------------------------------------------------------------------------------------------------------------
Projected
Projected number of Projected
number of electric total electric
electric vehicles sold vehicles sold
vehicles sold in other 49 nationally
in California states
----------------------------------------------------------------------------------------------------------------
Class 4-8 Vocational Vehicles................................... 3,189 4,404 7,593
Tractors........................................................ 749 1,034 1,783
-----------------------------------------------
Total....................................................... 3,938 5,538 9,376
----------------------------------------------------------------------------------------------------------------
Next, we project the total number of U.S. heavy-duty vocational
vehicle and tractor sales in MY 2027. Our projections come from the
sales split by vehicle category used in the HD GHG Phase 2
rulemaking.\859\ Furthermore, we assumed the fraction of short-haul
tractors relative to the overall tractor sales at 37 percent based on
the split used in MOVES3 for heavy-duty vehicles in 2027.\860\ The
total number of projected HD vocational vehicle and day cab tractor
sales in MY 2027 are shown in Table XI-5.
---------------------------------------------------------------------------
\859\ U.S. EPA. ``Regulatory Impact Analysis: Greenhouse Gas
Emissions and Fuel Efficiency Standards for Medium- and Heavy-Duty
Engines and Vehicles--Phase 2.'' Table 7-55. Page 7-49. April 2016.
\860\ U.S. EPA. ``Population and Activity of Onroad Vehicles in
MOVES3.'' Table 4-44. Page 30. April 2021. Can be accessed at
https://nepis.epa.gov/Exe/ZyPDF.cgi?Dockey=P1011TF8.pdf.
[[Page 17601]]
Table XI-5--Projected Number of HD Vehicles Sold Nationally in MY 2027
----------------------------------------------------------------------------------------------------------------
Total day cab
Total Class 4-8 vocational vehicles Total tractors Total day cab and vocational
tractors vehicles
----------------------------------------------------------------------------------------------------------------
523,805...................................................... 155,682 57,602 581,407
----------------------------------------------------------------------------------------------------------------
We are proposing an approach of aggregating the total number of
heavy-duty electric vehicles and total number of day cab tractors and
vocational vehicles to calculate the proposed value to account for the
fact that many of the EV tractors will likely be certified as
``vocational'' tractors and certified to a vocational subcategory. We
estimate the overall percentage of heavy-duty electric vehicles in MY
2027 based on the values shown in Table XI-4 and Table XI-5 at
approximately 1.5 percent. EPA requests comment on this percent
projection, including if this value should be lower or higher, and the
data and rational for alternative projections which EPA should
consider.
At this projected level of EVs in MY 2027, we estimate that
approximately five percent of conventional heavy-duty vehicles would be
able to meet the current HD GHG Phase 2 standards without installing
emission-reducing technologies because the standards apply as a fleet-
average.\861\ As an example for the Class 8 high roof day cab tractor
subcategory, a manufacturer could produce 1.5 percent electric tractors
that emit 0 gram/ton-mile; 93.5 percent of conventional vehicles with
technology packages that emit on average at the MY 2027 standard of
75.7 g/ton-mile; and 5 percent vehicles that emit at the baseline level
of 98.2 g/ton-mile (i.e., no additional CO2 emission-
reducing technologies beyond Phase 1).\862\ On average, this example
fleet would meet the current HD GHG Phase 2 MY 2027 standard of 75.7 g/
ton-mile.
---------------------------------------------------------------------------
\861\ Memo to Docket. HD 2027 Proposed Changes to Heavy-Duty
Greenhouse Gas Emissions. November 2021.
\862\ For the baseline value, see 81 FR 73588.
---------------------------------------------------------------------------
EPA's heavy-duty vehicle GHG certification data shows that EV
products are being certified in most of the compression-ignition
vocational vehicle subcategories, including the school buses and
transit buses optional custom chassis subcategories, and the day cab
tractor subcategories (about half of the total tractor subcategories).
Therefore, we propose to revise the existing CO2 emission
standards in these 17 subcategories. The existing vocational vehicle
and tractor standards that would be affected are shown in Table XI-6
and Table XI-8.
With this proposed stringency increase, we intend for the five
percent fraction of conventional vehicles that theoretically would not
need additional technology to meet current HD GHG Phase 2 standards to
need to install some combination of emissions-reducing technologies
that on average would meet the current HD GHG Phase 2 standards.
Applying the proposed revisions to the MY 2027 standards to the Class 8
high roof day cab tractor subcategory example, in this hypothetical
fleet a manufacturer would produce 1.5 percent electric tractors and
all of the remaining conventional vehicles would themselves on average
have CO2 emission-reducing technologies that meet the
current HD GHG Phase 2 MY 2027 standard of 75.7 g/ton-mile standard. We
propose the revised MY 2027 standards for the vocational vehicle and
tractors standards, as shown in Table XI-7 and Table XI-9.\863\ In
addition, we propose that electric vocational vehicles beginning in MY
2027 be required to certify in one of the nine standards for
compression-ignition vehicles or the optional custom chassis
standards.\864\ This is consistent with the approach finalized for
heavy-duty vehicles under 14,000 pounds GVWR (see 40 CFR
86.1819(a)(2)(ii)). The GHG credit averaging sets for vehicles are
based on GVWR and are not differentiated by SI or CI. Therefore,
credits generated from EVs would be used within an averaging set that
includes both SI and CI vehicles. We are not proposing any changes to
the SI vehicle standards. We request comment on this approach.
---------------------------------------------------------------------------
\863\ See proposed 40 CFR 1037.105 and 1037.106.
\864\ See proposed 40 CFR 1037.101(c)(3).
Table XI-6--Existing MY 2027 Vocational Vehicle CO2 Emission Standards
[g/ton-mile]
----------------------------------------------------------------------------------------------------------------
CI medium
CI light heavy heavy CI heavy heavy
----------------------------------------------------------------------------------------------------------------
Urban........................................................... 367 258 269
Multi-Purpose................................................... 330 235 230
Regional........................................................ 291 218 189
Optional Custom Chassis: School Bus............................. 271
Optional Custom Chassis: Transit Bus............................ 286
----------------------------------------------------------------------------------------------------------------
Table XI-7--Proposed MY 2027 Vocational Vehicle CO2 Emission Standards
[g/ton-mile]
----------------------------------------------------------------------------------------------------------------
CI medium
CI light heavy heavy CI heavy heavy
----------------------------------------------------------------------------------------------------------------
Urban........................................................... 361 254 265
Multi-Purpose................................................... 325 231 226
Regional........................................................ 286 215 186
Optional Custom Chassis: School Bus............................. 267
Optional Custom Chassis: Transit Bus............................ 282
----------------------------------------------------------------------------------------------------------------
[[Page 17602]]
Table XI-8--Existing MY 2027 Tractor CO2 Emission Standards
[g/ton-mile]
------------------------------------------------------------------------
Class 7
(all cab Class 8
styles) (day cab)
------------------------------------------------------------------------
Low Roof Day Cab.................................. 96.2 73.4
Mid Roof Day Cab.................................. 103.4 78.0
High Roof Day Cab................................. 100.0 75.7
------------------------------------------------------------------------
Table XI-9--Proposed MY 2027 Tractor CO2 Emission Standards
[g/ton-mile]
------------------------------------------------------------------------
Class 7
(all cab Class 8
styles) (day cab)
------------------------------------------------------------------------
Low Roof.......................................... 94.8 72.3
Mid Roof.......................................... 101.8 76.8
High Roof......................................... 98.5 74.6
------------------------------------------------------------------------
2. Technology Costs for the Proposed Changes
In HD GHG Phase 2, EPA projected that the CO2 emissions
reductions can be feasibly, and cost effectively, met through
technological improvements in several areas of the heavy-duty engine
and vehicle.\865\ The combination of improvements in the HD GHG Phase 2
analysis included advanced aerodynamics, more efficient engines, idle
reduction technologies, transmission and driveline improvements, and
lower rolling resistance tires and automatic inflation systems. In
establishing the HD GHG Phase 2 standards and determining the
associated technology costs, we evaluated each technology and its
effectiveness and estimated the most appropriate adoption rate of the
technology in each vehicle subcategory. A technology package that
combined the technologies and adoption rate was developed for each
vehicle subcategory and used to derive the current HD GHG Phase 2
standards. In proposing revised standards, we apply the same technology
packages and cost estimates developed for the existing HD GHG Phase 2
program in 2016 to the conventional vehicles that would not otherwise
need to apply technology due to the increase in electric vehicles
projected for MY 2027 and beyond, absent the changes we are proposing
in this document.
---------------------------------------------------------------------------
\865\ 81 FR 73585 through 73613 (October 25, 2016); 81 FR 73693
through 73719 (October 25, 2016).
---------------------------------------------------------------------------
The fleet-average incremental per-vehicle technology package costs
for each subcategory are summarized in the 2016 HD GHG Phase 2 preamble
with additional details provided in the HD GHG Phase 2 RIA Chapter
2.12. The technology cost analyses reflected both the direct costs and
indirect costs, which included items such as warranty. Table XI-10 and
Table XI-11 provide the per-vehicle costs of the technology packages to
meet the HD GHG Phase 2 MY 2027 CO2 emission standards for
tractors and vocational vehicles, respectively.866 867 As
discussed in the HD GHG Phase 2 preamble, the per vehicle costs
represent approximately a 12 percent increase in typical vehicle price
for tractors and 3 percent for vocational vehicles.\868\ However, the
benefits of the technology greatly exceed the costs and the payback
periods are short meaning that the purchaser will see substantial new
savings over the vehicle lifetime primarily due to reduced fuel
costs.\869\ These same per-vehicle technology costs would apply to the
subset of conventional vehicles that would require the technology
package to meet the proposed revised standards, as was originally
intended under the HD GHG Phase 2 program. We believe the technology
costs developed during HD GHG Phase 2 are still appropriate, but we
welcome comments on revising the technology costs.
---------------------------------------------------------------------------
\866\ 81 FR 73621, Table III-27 (October 25, 2016).
\867\ 81 FR 73718, Table V-30 (October 25, 2016).
\868\ 81 FR 73482 (October 25, 2016).
\869\ 81 FR 73481 (October 25, 2016).
Table XI-10--Tractor Technology Incremental Average Costs for MY 2027
[2013$]
----------------------------------------------------------------------------------------------------------------
Class 7 high Class 8 low/mid Class 8 high
Class 7 low/mid roof day cab roof day cab roof day cab roof day cab
----------------------------------------------------------------------------------------------------------------
$10,235...................................................... $10,298 $10,439 $10,483
----------------------------------------------------------------------------------------------------------------
Table XI-11--Vocational Vehicle Technology Incremental Average Costs for MY 2027
[2013$]
--------------------------------------------------------------------------------------------------------------------------------------------------------
Light HD Medium HD Heavy HD
--------------------------------------------------------------------------------------------------------------------------------------------------------
Multi- Multi- Multi-
Urban purpose Regional Urban purpose Regional Urban purpose Regional
--------------------------------------------------------------------------------------------------------------------------------------------------------
$2,533.................................. $2,571 $1,486 $2,727 $2,771 $1,500 $4,151 $5,025 $5,670
--------------------------------------------------------------------------------------------------------------------------------------------------------
In HD GHG Phase 2, we calculated the payback period, or time it
would take for the increase in technology package and associated costs
to be offset by the savings in operating costs, most notably fuel
costs. This analysis included the hardware costs of the new
technologies and their associated fixed costs, insurance, taxes, and
maintenance. In HD GHG Phase 2, we found that the fuel savings
significantly exceed the costs associated with the technologies over
the lifetime of the vehicles, with payback occurring in the fourth year
of operation for vocational vehicle and in the second year for tractor-
trailers.\870\ This same payback analysis would apply to the proposed
revised standards, again as we are applying the same technology
packages with the same costs and fuel saving to conventional vehicles
that were originally intended to have these packages under the existing
HD GHG Phase 2 program but would not with the current rise in
electrification, absent these changes we are proposing in this action.
---------------------------------------------------------------------------
\870\ 81 FR 73904 (October 25, 2016).
---------------------------------------------------------------------------
3. Consistency of the Revised Standards With the Agency's Legal
Authority
The intent of the existing HD GHG Phase 2 program was to set the
stringency of the standards at a level
[[Page 17603]]
that all conventional vehicles would need to install some level and
combination of emission-reducing technologies or offset another
conventional vehicle not installing such technology, since at that time
we predicted very little market penetration of EVs. The proposed
revised standards are based on the same technology packages used to
derive the current HD GHG Phase 2 standards. To calculate the proposed
standards, we applied these same technology packages to the subset of
the vehicles that would otherwise not require CO2 emission-
reducing technologies due to the higher projection of HD electric
vehicles in MY 2027 and beyond. The HD GHG Phase 2 standards were based
on adoption rates for technologies in technology packages that EPA
regards as appropriate under CAA section 202(a) for the reasons given
in the HD GHG Phase 2 rulemaking in Section III.D.1 for tractors and
Section V.C.1 for vocational vehicles.\871\ We continue to believe
these technologies can be adopted at the estimated technology adoption
rates for these proposed revised standards within the lead time
provided. The fleet-wide average cost per tractor projected to meet the
proposed revised MY 2027 standards is approximately $10,200 to $10,500.
The fleet-wide average cost per vocational vehicle to meet the proposed
revised MY 2027 standards ranges between $1,500 and $5,700. These
increased costs would be recovered in the form of fuel savings during
the first two years of ownership for tractors and first four years for
vocational vehicles, which we still consider to be reasonable.\872\ In
addition, manufacturers retain leeway to develop alternative compliance
paths, increasing the likelihood of the standards' successful
implementation. In this proposal we have considered feasibility, cost,
lead time, emissions impact, and other relevant factors, and therefore
these revised proposed MY 2027 standards are appropriate under CAA
section 202(a).\873\
---------------------------------------------------------------------------
\871\ 81 FR 73585 through 73613 (October 25, 2016); 81 FR 73693
through 73719 (October 25, 2016).
\872\ 81 FR 73904 (October 25, 2016).
\873\ See Phase 2 Safety Impacts at 81 FR 73905 through 73909
(October 25, 2016).
---------------------------------------------------------------------------
D. HD GHG Phase 2 Advanced Technology Credits for CO2 Emissions
EPA continues to believe there is a need to incentivize the
development of EVs in the heavy-duty sector in the near term as a path
towards zero-emissions in the long term. Early state action and
industry innovation related to EVs will achieve more GHG reductions in
the near term and help set the stage for longer-term actions. However,
the advanced technology credit multipliers for CO2 emissions
in HD GHG Phase 2 may no longer be appropriate based on our current
understanding of the heavy-duty market. The existing large advanced
technology credit multipliers could result in potential reductions in
the effective stringency of the existing MY 2024 through 2027
standards, particularly in combination with the rise in EVs including,
but not limited to, those built to satisfy the California ACT
requirement. In addition, an increase in production volumes of EVs
would likely reduce the cost differential between EVs and conventional
vehicles, correspondingly reducing the need for large, advanced
technology multipliers. Given these factors, we are requesting comment
on three approaches that would reduce the number of incentive credits
produced by electric vehicles in the MY 2024 through MY 2027 timeframe
(i.e., credit multiplier approach for EVs certified to meet
California's ACT Rule, advance technology credit cap approach, and
transitional credit cap approach). We are not proposing any one of
these approaches and request comment on all aspects of all three
approaches.
The HD GHG Phase 2 program currently includes advanced technology
credit multipliers for CO2 emissions for all-electric
vehicles, plug-in hybrid electric vehicles, and fuel cell
vehicles.\874\ The HD GHG Phase 2 credit multipliers begin in MY 2021
and end after MY 2027.
---------------------------------------------------------------------------
\874\ 40 CFR 1037.150(p).
---------------------------------------------------------------------------
The CO2 emission credits for heavy-duty vehicles are
calculated using Equation XI-1. The CO2 emission credits for
heavy-duty electric vehicles built between MY 2021 and MY 2027 are then
multiplied by 4.5 and, for discussion purposes, can be visualized as
split into two shares.\875\ The first share of credits comes from the
reduction in CO2 emissions realized by the environment from
an electric vehicle that is not emitting from the tailpipe, represented
by the first 1.0 portion of the multiplier. For all-electric vehicles,
the family emission level (FEL) value is deemed to be 0 grams/ton-
mile.\876\ Therefore, each electric vehicle produced receives emission
credits equivalent to the level of the standard, even before taking
into account the effect of a multiplier. The second share of credits
does not represent CO2 emission reductions realized in the
real world, but was established by EPA to help incentivize a nascent
market: The emission credits for electric vehicles built between MY
2021 and 2027 receive an advanced technology credit multiplier of 4.5,
i.e., an additional 3.5 multiple of the standard.
---------------------------------------------------------------------------
\875\ 40 CFR 1037.705.
\876\ 40 CFR 1037.150(f).
---------------------------------------------------------------------------
Equation XI-1: CO2 Emission Credit Calculation for Heavy-Duty Vehicles
Emission credits (Mg) = (Std-FEL) [middot] (PL) [middot] (Volume)
[middot] (UL) [middot] (10-6)
Where:
Std = the emission standard associated with the specific regulatory
subcategory (g/ton-mile)
FEL = the family emission limit for the vehicle subfamily (g/ton-
mile)
PL = standard payload, in tons
Volume = U.S.-directed production volume of the vehicle subfamily
UL = useful life of the vehicle, in miles, as described in 40 CFR
1037.105 and 1037.106
The HD GHG Phase 2 advanced technology credit multipliers represent
a tradeoff between encouraging a new technology that could have
significant benefits well beyond what is required under the standards
and providing credits that do not reflect real world reductions in
emissions which in effect allow for emissions increases by other
engines and vehicles. At the time we finalized the HD GHG Phase 2
program in 2016, we balanced these factors based on our estimate that
there would be very little market penetration of EVs in the heavy-duty
market in the MY 2021 to MY 2027 timeframe, during which the advanced
technology credit multipliers would be in effect. In fact, the primary
technology packages used to determine the HD GHG Phase 2 standards did
not include any EVs. For MY 2019, EPA's heavy-duty vehicle GHG
certification data show that approximately 0.06 percent of heavy-duty
vehicles certified were electric vehicles. At low adoption levels, we
believe the balance between the benefits of encouraging additional
electrification as compared to any negative emissions impacts of
multipliers would be appropriate and would justify maintaining the
current advanced technology multipliers. This is consistent with our
assessment conducted during the development of HD GHG Phase 2 where we
found only one all-electric HD vehicle manufacturer had certified
through 2016, and we projected ``limited adoption of all-electric
vehicles into the market.'' \877\ However, as discussed in Section
XI.B, we are now in a transitional period where manufacturers are
actively increasing their zero-emission HD vehicle offerings, and we
expect this
[[Page 17604]]
growth to continue through the timeframe of the HD GHG Phase 2 program.
---------------------------------------------------------------------------
\877\ 81 FR 75300 (October 25, 2016).
---------------------------------------------------------------------------
While we did anticipate some growth in electrification would occur
due to the credit incentives in the HD GHG Phase 2 rule, we did not
expect the level of innovation observed or that California would adopt
a requirement for such a large number of heavy-duty electric vehicles
to be sold at the same time these advanced technology multipliers were
in effect. 878 879 Based on this new information, we believe
that the existing advanced technology multiplier credit levels may no
longer be appropriate for maintaining the balance between encouraging
manufactures to continue to invest in new technologies over the long
term and potential emissions increases in the short term. We believe
that if left as is, the multiplier credits could allow for backsliding
of emission reductions expected from internal combustion engine
vehicles for some manufacturers in the near term, as sales of advanced
technology vehicles continue to increase. We show an example of this in
Figure XI-1 using the heavy heavy-duty vehicle averaging set. At
approximately 8.5 percent EV adoption rate into this averaging set,
approximately 100 percent of the projected reductions from HD GHG Phase
2 would be lost.
---------------------------------------------------------------------------
\878\ EPA has not yet received a waiver request under CAA
section 209(b) from California for the ACT rule.
\879\ ACT requires manufacturers to sell a certain percentage of
zero emission heavy-duty vehicles (BEVs or fuel cell vehicles) for
each model year, starting in MY 2024. The sales requirements vary by
vehicle class, starting at 5 to 9 percent of total MY 2024 heavy-
duty vehicle sales in California and increasing to 15 to 20 percent
of MY 2027 sales. Several states have followed suit and issued
proposals to adopt California's ACT under CAA section 177, and we
anticipate more states to follow with similar proposals.
[GRAPHIC] [TIFF OMITTED] TP28MR22.008
Therefore, EPA is seeking comment on the potential need to update
the HD GHG Phase 2 advanced technology incentive program. In this
proposal, we seek comment on three potential approaches that would be
in addition to the proposed revised MY 2027 CO2 emission
standards. Each of these approaches is distinct and we would only
consider finalizing a single approach.
California's ACT rule was adopted in 2020 and is expected to cause
a shift in heavy-duty electric vehicle production in the U.S. The ACT
requires manufacturers to sell a certain percentage of zero emission
heavy-duty vehicles (BEVs or fuel cell vehicles) for each model year,
starting in MY 2024. The sales requirements vary by vehicle class,
starting at 5 to 9 percent of total MY 2024 heavy-duty vehicle sales in
California and increasing to 15 to 20 percent of MY 2027 sales. EPA has
received a waiver request under CAA section 209(b) from California for
the ACT rule and is reviewing that request. The first approach outlined
in this section is predicated on one potential outcome from the review
process, which is granting a waiver request for the ACT rule. Given the
timing of this proposed rulemaking, we have considered the
[[Page 17605]]
potential impacts of the California ACT rule on the HD GHG Phase 2
program and we solicit comment on how we could address such potential
impacts.
In all three approaches, the changes would begin in MY 2024 to
align with California's ACT program. If we finalize changes to the
advanced technology credit program in a final rule in 2022, then we
would be providing one year of lead time for the manufacturers' product
planning and two years to adjust the calculations in the ABT reports
for the MY 2024 changes.\880\ We request comment on the lead time
needed for each of these approaches. We are also seeking comment on
whether there are better, alternative methods that EPA should consider
and whether we should consider changes to the advanced technology
incentive program for fuel cell vehicles and/or plug-in hybrid
vehicles.
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\880\ 40 CFR 1037.730.
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1. Credit Multiplier Approach for EVs Certified to Meet California's
ACT Rule
When EPA finalized the HD GHG Phase 2 program, including the
advanced technology credit program, we did not envision a large number
of EVs such as required in the California ACT rule. All multipliers
reduce the overall stringency of the standards as a trade-off for
encouraging early innovation and adoption of new technologies, and a
large number of vehicles that qualify for the credits can allow for
emissions increases by other engines and vehicles at the national
level. However, our view is that EVs built to satisfy California's ACT
requirement would not need an additional advanced technology credit
incentive from the HD GHG Phase 2 program. The technology feasibility
of the proposed revised standards, as we explain in Section XI.C, and
the flexibilities that would still be included in meeting those
standards with the 1.0 multiplier for the EVs, show that manufacturers
would still be able to meet the existing HD GHG Phase 2 standards in
the MY 2024 through MY 2026 timeframe and the proposed revised MY 2027
standards without the credits from the multipliers. Therefore, we are
requesting comment on an approach that would treat all EVs certified in
California in the MY 2024 through MY 2027 timeframe differently than
the vehicles certified outside of California. Under this approach, the
MY 2024 through MY 2027 EVs certified in California would not receive
the advanced technology credit multiplier that currently exists. We
note that these EVs would still continue to be deemed to have zero
grams CO2 per ton-mile emissions and receive significant
credits reflective of the difference between the applicable
CO2 emission standard and zero grams. The approach to EVs
certified to the EPA program for new vehicles sold outside of
California and not subject to California standards in other states
under Section 177 would remain unchanged and receive the advanced
credit multiplier. We request comment on this approach in general, and
we request specific comment on whether maintaining this multiplier for
EVs sold outside of California could impact manufacturer production
plans.
2. Advanced Technology Credit Cap Approach
In Phase 1, EPA included a provision that capped the amount of
advanced technology credits that could be brought into any averaging
set in any model year at 60,000 Mg of CO2 emissions to
prevent market distortions.\881\ The second approach we are requesting
comment on is similar to the Phase 1 advanced technology credit cap
approach. We did not finalize such a cap in HD GHG Phase 2 because, as
described at the beginning of this section, we believe we appropriately
balanced encouraging new technologies and potential emissions increases
under the assumption that there would be very limited adoption of EVs
during the HD GHG Phase 2 timeframe. However, the option for unlimited
advanced technology credit multipliers for CO2 emissions in
HD GHG Phase 2 may no longer be appropriate considering the observed
and projected rise in electrification.
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\881\ 76 FR 57246 (September 15, 2011). Regulations can be found
in 40 CFR 1036.740(c)(1).
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Under this credit cap approach, advanced technology credits
generated due to the production of EVs on an annual basis that are
under the cap would remain unchanged. Above the cap, the multiplier
would effectively be a value of 1.0; in other words, after a
manufacturer reaches their cap in any model year, the multiplier would
no longer be available and would have no additional effect on credit
calculations. Each electric vehicle produced would still receive
emission credits equivalent to the level of the standard (the real-
world emission reduction), but this effect would not be multiplied to
generate additional credits for that manufacturer.
The first step in developing this approach would be to determine
the appropriate level of EV adoption rate above which to apply the cap.
The cap could be set at a lower level to be more protective of the
environment or at a higher level to continue to provide strong
incentives to the development of heavy-duty EVs. In setting the value
EPA would consider how the selected cap level limits losses of the HD
GHG Phase 2 program's emission reduction efficacy.
We seek comment on an approach that would set a cap at a level that
would restrict the credit multipliers for EVs produced above a
threshold of one percent of the total projected vehicle production
volumes. We first projected the number of total vehicles certified in
each averaging set.\882\ In MY 2019, the most recent year for which we
have data, approximately 167,000 HD vehicles were certified into light
heavy-duty; approximately 177,000 into medium heavy-duty; and
approximately 267,000 into heavy heavy-duty averaging sets. Next, we
determined the number of EV manufacturers. In MY 2019, there were a
total of 26 manufacturers that had either certified electric vehicles
or notified EPA that they were a small manufacturer that produced
vehicles that were excluded from the regulations due to the small
business provision in 40 CFR 1037.150(c)(3). The potential cap values
represent approximately 65 vehicles per manufacturer per year in each
of the light and medium heavy-duty averaging sets and approximately 100
vehicles per manufacturer per year for the heavy heavy-duty averaging
sets. This advanced technology credit cap approach would limit the
credits generated by a manufacturer's use of the advanced technology
credit multipliers for battery electric vehicles to the following
levels of CO2 per manufacturer per model year beginning in
MY 2024 and extending through MY 2027:
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\882\ Memo to Docket. HD 2027 Approaches to Change the Heavy-
Duty GHG Phase 2 Advanced Technology Credit Incentive Program.
September 2021.
Light Heavy-Duty Vehicle Averaging Set: 42,000 Mg
CO2
Medium Heavy-Duty Vehicle Averaging Set: 75,000 Mg
CO2
Heavy Heavy-Duty Vehicle Averaging Set: 325,000 Mg
CO2
We request comment on applying this general approach to a different
EV threshold based on a sales percentage or absolute emissions cap, the
structure of the credit cap, the assumptions that would be used in
developing the numerical value of the caps, and whether these credit
caps also should apply to plug-in hybrids and fuel cell vehicles.
[[Page 17606]]
3. Transitional Credit Multipliers Approach
A third option to limit the credit multiplier impact would be to
reduce and phase-out the magnitude of the credit multipliers over a
period of model years. EPA has always intended the credit multipliers
to serve as a temporary incentive for manufacturers to develop and use
zero-emission technologies. The HD GHG Phase 2 advanced technology
credit multipliers currently end after MY 2027. The credit multipliers
were not considered in determining the feasibility of the HD GHG Phase
2 CO2 emission standards. The feasibility was determined
through the evaluation of conventional technologies, as described in
Section XI.C.
As noted in Section XI.A.2, the HD GHG Phase 2 advanced technology
credit multipliers were derived based on CARB's cost analysis that
compared the costs of BEVs in the 2015/2016 timeframe to costs of other
conventional CO2-reducing technologies. CARB's cost analysis
showed that multipliers in the range we finalized for HD GHG Phase 2
would make these technologies closer to cost-competitive with the
conventional technologies. Since 2016, the electric vehicle market has
grown and is now projected to continue growing in ways we did not
anticipate in HD GHG Phase 2: Namely that we did anticipate small
growth in electrification due to the credit incentives, but we did not
predict the large numbers of heavy-duty EVs associated with
California's ACT requirement, as described in Section XI.B.2.
Therefore, the projected costs of electric vehicles in the future
continue to decrease to reflect the increase in learning and production
levels. For this proposal, EPA recreated the BEV technology cost
analysis to determine new values under consideration for the advanced
technology credits. The analysis was updated using new information on
the cost of EVs in the form of CARB's incremental BEV costs developed
in 2019.\883\ We maintained the conventional vehicle technology costs
and associated final HD GHG Phase 2 CO2 emission standards
in this analysis as we believe the cost of the conventional technology
packages developed under HD GHG Phase 2 is still appropriate. The
analysis for MY 2024 is shown in Table XI-12 and for MY 2027 in Table
XI-13.
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\883\ California Air Resources Board. Advanced Clean Trucks
Regulation. Standardized Regulatory Impact Analysis. Table G8, Page
31. August 8, 2019.
[GRAPHIC] [TIFF OMITTED] TP28MR22.009
[[Page 17607]]
[GRAPHIC] [TIFF OMITTED] TP28MR22.010
Under this approach, based on the values calculated in Table XI-12
and Table XI-13, EPA is taking comment on revising the advanced
technology multipliers for BEVs to transition by model year as shown in
Table XI-14. We request comment on this approach, the values used in
the credit multiplier calculations, and the impact of decrementing the
credit multipliers on the timeframe shown in Table XI-14. We request
comment on all aspects of this approach.
Table XI-14--Advanced Technology Credit Multipliers
--------------------------------------------------------------------------------------------------------------------------------------------------------
2023 2024 2025 2026 2027 2028
--------------------------------------------------------------------------------------------------------------------------------------------------------
Existing Advanced Credit Multipliers for Electric 4.5 4.5 4.5 4.5 4.5 1.0
Vehicles...............................................
Advanced Credit Multipliers for Electric Vehicles under 4.5 3.5 3.0 2.0 1.5 1.0
Consideration..........................................
--------------------------------------------------------------------------------------------------------------------------------------------------------
E. Emissions and Cost Impacts of Proposed Revised MY 2027 CO2 Emission
Standards
As discussed throughout this section, we established the HD GHG
Phase 2 program in 2016 based in part on projections that
electrification of the heavy-duty market was unlikely to occur in the
timeframe of the program. The recent rise in EV product offerings,
which are projected to grow through MY 2027 and beyond, could affect
the amount of technology required to be installed on conventional
vehicles to meet the standards. As noted in Section XI.C, we derived
the HD GHG Phase 2 standards based on a ``technology package'' that
combined emission-reducing technologies with adoption rates developed
for each vehicle subcategory. We set the current HD GHG Phase 2
standards at levels that would require conventional vehicles to install
some combination of these technologies, leading to CO2
emissions reductions.\884\ We estimate that the increase in electric
vehicles in the timeframe of the HD GHG Phase 2 program would now allow
approximately five percent of conventional vehicles to meet the
standards without installing emission-reducing technologies.\885\ The
increase in the stringency we propose adjusts the standard levels such
that this five percent fraction of conventional vehicles would on
average need to install some combination of emissions-reducing
technology. As shown in Section XI.C, we estimate the overall
percentage of electric vehicles in the vocational and day cab tractor
subcategories in MY 2027 to be 1.5 percent, deriving the increase in
stringency from this value. The existing HD GHG Phase 2 program was
estimated to reduce CO2 emissions by approximately 1 billion
metric tons over the life of vehicles and engines sold during the
program and provide over $200 billion in net societal benefits at an
aggregate technology cost to HD vehicle buyers and operators of roughly
$25 billion (using a 3 percent discount rate).\886\ The small
adjustment to the select standards we are proposing would generally
maintain the anticipated costs and benefits of the HD GHG Phase 2
program, with a less than one percent decrease in CO2
emissions and less than two percent increase in technology costs
projected for the 2027 MY vehicles in the HD GHG Phase 2 rulemaking.
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\884\ Considering technological feasibility, compliance cost,
lead time and other factors noted in Section I.C.
\885\ Memo to Docket. HD 2027 Proposed Changes to Heavy-Duty
Greenhouse Gas Emissions. November 2021.
\886\ 81 FR 73482, and 73894-73905 (October 25, 2016).
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The proposed revised MY 2027 CO2 emission standards
would result in
[[Page 17608]]
modest additional changes in CO2 emission reductions. With
the existing HD GHG Phase 2 emission standards and our projected
increase in electric vehicles in the MY 2027, the MY 2027 vocational
vehicles and tractors are projected to emit 29 million metric tons of
CO2 emissions in calendar year 2027, as shown in the
Reference Case column of Table XI-15.\887\ Also as shown in Table XI-
15, the proposed increase in stringency of the MY 2027 vocational
vehicle and day cab tractor standards would lead to a 1.5 percent
reduction in the CO2 emissions only from the subcategories
of vehicles with the proposed revised standards. Overall, the proposed
standards would lead to a reduction of approximately 222,000 metric
tons in 2027 beyond the current HD GHG Phase 2 program. This represents
a 0.7 percent reduction in CO2 emissions from the overall
heavy-duty vocational vehicle and tractor sector (that includes sleeper
cab tractors that remain unchanged) in 2027 compared to the emissions
from these sectors with the existing HD GHG Phase 2 standards if they
were to remain unchanged. Similar levels of annual reductions in
CO2 emissions would be expected in the years beyond 2027 for
these MY 2027 vehicles, though those future-year impacts have not been
quantified.
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\887\ Memo to Docket. HD 2027 Proposed Changes to Heavy-Duty
Greenhouse Gas Emissions. November 2021.
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There would be climate-related benefits associated with the
CO2 emission reductions achieved by the targeted revisions,
but we are not monetizing them in this proposal.\888\ We request
comment on how to address the climate benefits and other categories of
non-monetized benefits of the proposed rule. We intend to conduct
additional analysis for the final rule after reviewing public comments
related to the proposed revised standards and considering any changes
to the proposed advanced technology credit program.
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\888\ The U.S. District Court for the Western District of
Louisiana has issued an injunction concerning the monetization of
the benefits of greenhouse gas emission reductions by EPA and other
defendants. See Louisiana v. Biden, No. 21-cv-01074-JDC-KK (W.D. La.
Feb. 11, 2022).
Table XI-15--CO2 Emissions Impact of Proposed Standards for 2027
Calendar Year
------------------------------------------------------------------------
Reference case
CO2 emissions CO2 emission
from MY 2027 reductions
vehicles (metric tons)
(metric tons)
------------------------------------------------------------------------
Light Heavy Vocational.................. 2,419,884 36,298
Medium Heavy Vocational................. 3,433,171 51,498
Heavy Heavy Vocational.................. 955,382 14,331
Medium Heavy Day Cab Tractors........... 4,068,458 61,027
Heavy Heavy Day Cab Tractors............ 3,921,448 58,822
Heavy Heavy Sleeper Cab Tractors........ 14,290,255 ..............
-------------------------------
Total............................... 29,088,598 221,975
------------------------------------------------------------------------
The aggregate technology costs resulting from the proposed changes
in the MY 2027 standards are shown in Table XI-16. The average costs
per vehicle represent the technology package costs developed for
conventional vehicles to meet the HD GHG Phase 2 standards. The
projected sales in MY 2027 were generated from MOVES3. The percentage
of conventional vehicles needed to improve to meet the proposed revised
standards are approximately five percent, as discussed in Section XI.C.
The aggregated technology cost in MY 2027 of the proposed revised
standards is approximately $98 million. This compares to the MY 2027
technology costs of the HD GHG Phase 2 rule of $5.2 billion
(2013$).\889\ We request comment on this cost analysis.
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\889\ U.S. EPA and NHTSA. ``Regulatory Impact Analysis:
Greenhouse Gas Emission and Fuel Efficiency Standards for Medium-
and Heavy-Duty Vehicles--Phase 2.'' EPA-420-R-16-900. August 2016.
Page 7-21.
Table XI-16--Technology Cost Due to Proposed Increase in Emission Standard Stringency
----------------------------------------------------------------------------------------------------------------
Phase 2
Projected Percentage of Number of technology Total cost
sales in MY conventional conventional cost per (2013$
2027 vehicles vehicles vehicle millions)
affected (%) affected (2013$) \a\
----------------------------------------------------------------------------------------------------------------
Light Heavy Vocational.......... 141,716 5 7,086 $2,533 $17.9
Medium Heavy Vocational......... 180,432 5 9,021 2,727 24.6
Heavy Heavy Vocational.......... 138,453 5 6,923 4,151 28.7
Medium Heavy Day Cab Tractors... 10,558 5 528 10,235 5.4
Heavy Heavy Day Cab Tractors.... 41,334 5 2,067 10,439 21.6
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Total....................... .............. .............. .............. .............. 98
----------------------------------------------------------------------------------------------------------------
\a\ 81 FR 73620 and 73716 (October 25, 2016) noting the Urban subcategory costs.
[[Page 17609]]
F. Summary of Proposed Changes to HD GHG Phase 2
In summary, we are proposing some updates to the existing HD GHG
Phase 2 and seeking comment on other potential changes. First, we
propose to reduce the MY 2027 CO2 emission standards for the
compression-ignition vocational vehicles subcategories, the optional
school bus and other bus subcategories, and the day cab tractor
subcategories. We are also considering whether it would be appropriate
in the final rule to increase the stringency of the standards even more
than what we propose, specifically for MYs 2027, 2028, and/or 2029.
Second, we seek comment on three different approaches to potentially
revise the credits generated by a manufacturer's use of the advanced
technology credit multipliers for battery electric vehicles in MY 2024
through MY 2027. We request comments about all aspects of these
proposed updates to the CO2 emission standards and revisions
under consideration for the advanced technology incentive program.
XII. Other Amendments
This section describes several amendments to correct, clarify, and
streamline a wide range of regulatory provisions for many different
types of engines, vehicles, and equipment.\890\ Section XII.A includes
technical amendments to compliance provisions that apply broadly across
EPA's emission control programs to multiple industry sectors, including
light-duty vehicles, light-duty trucks, marine diesel engines,
locomotives, and various types of nonroad engines, vehicles, and
equipment. Some of those amendments are for broadly applicable testing
and compliance provisions in 40 CFR parts 1065, 1066, and 1068. Other
cross-sector issues involve making the same or similar changes in
multiple standard-setting parts for individual industry sectors.
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\890\ A docket memo includes redline text to highlight all the
changes to the regulations in the proposed rule. See ``Redline
Document Showing Proposed Changes to Regulatory Text in the Heavy-
Duty 2027 Rule'', EPA memorandum from Alan Stout to Docket EPA-HQ-
OAR-2019-0055.
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We are proposing amendments in two areas of note for the general
compliance provisions in 40 CFR part 1068. First, we are proposing to
take a comprehensive approach for making confidentiality determinations
related to compliance information that companies submit to EPA. We are
proposing to apply these provisions for all highway, nonroad, and
stationary engine, vehicle, and equipment programs, as well as aircraft
and portable fuel containers. Second, we are proposing provisions that
include clarifying text to establish what qualifies as an adjustable
parameter and to identify the practically adjustable range for those
adjustable parameters. The adjustable parameters proposal also includes
specific provisions related to electronic controls that aim to deter
tampering.
The rest of Section XII describes proposed amendments that apply
uniquely for individual industry sectors. These proposed amendments
would apply to heavy-duty highway engines and vehicles, light-duty
motor vehicles, large nonroad SI engines, small nonroad SI engines,
recreational vehicles and nonroad equipment, marine diesel engines,
locomotives, and stationary emergency CI engines.
A. General Compliance Provisions (40 CFR Part 1068) and Other Cross-
Sector Issues
The regulations in 40 CFR part 1068 include compliance provisions
that apply broadly across EPA's emission control programs for engines,
vehicles, and equipment. This section describes several proposed
amendments to these regulations. This section also includes amendments
that make the same or similar changes in multiple standard-setting
parts for individual industry sectors. The following sections describe
these cross-sector issues.
1. Proposed Confidentiality Determinations
EPA adopts emission standards and corresponding certification
requirements and compliance provisions that apply to on-highway CI and
SI engines (such as those proposed in this action for on-highway heavy-
duty engines) and vehicles, and to stationary and nonroad CI and SI
engines, vehicles, and equipment. Nonroad applications include marine
engines, locomotives, and a wide range of other land-based vehicles and
equipment. Standards and certification requirements also apply for
portable fuel containers and for fuel tanks and fuel lines used with
some types of nonroad equipment. Standards and certification
requirements also apply for stationary engines and equipment, such as
generators and pumps. EPA also has emission standards for aircraft and
aircraft engines. Hereinafter, these are all ``sources.'' Under this
proposal, certain information the manufacturers must submit under the
standard-setting parts \891\ for certification, compliance oversight,
and in response to certain enforcement activities \892\ would be
subject to disclosure to the public without further notice.
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\891\ 40 CFR parts 2, 59, 60, 85, 86, 87, 1068, 1030, 1033,
1036, 1037, 1039, 1042, 1043, 1045, 1048, 1051, 1054, and 1060.
These parts are hereinafter collectively referred to as ``the
standard-setting parts.''
\892\ We also receive numerous FOIAs for information once
enforcement actions have concluded. In responding to those requests,
to the extent the information corresponds to a category of
certification or compliance information that we are proposing a
determination for in this rulemaking, if finalized we would
similarly consider such information emissions data or otherwise not
entitled to confidential treatment, or CBI.
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The CAA states that ``[a]ny records, reports or information
obtained under [section 114 and parts B and C of Subchapter II] shall
be available to the public. . . .'' \893\ Thus, the CAA begins with a
presumption that the information submitted to EPA will be available to
be disclosed to the public.\894\ It then provides a narrow exception to
that presumption for information that ``would divulge methods or
processes entitled to protection as trade secrets. . . .'' \895\ The
CAA then narrows this exception further by excluding ``emission data''
from the category of information eligible for confidential treatment.
While the CAA does not define ``emission data,'' EPA has done so by
regulation at 40 CFR 2.301(a)(2)(i). EPA releases, on occasion, some of
the information submitted under CAA sections 114 and 208 to parties
outside of the Agency of its own volition, through responses to
requests submitted under the Freedom of Information Act
(``FOIA''),\896\ or through civil litigation. Typically, manufacturers
may claim some of the information is entitled to confidential treatment
as confidential business information (``CBI''), which is exempt from
disclosure under Exemption 4 of the FOIA.\897\ Generally, when we have
information that we intend to disclose publicly that is covered by a
claim of confidentiality under FOIA Exemption 4, EPA has a process to
make case-by-case or class determinations under 40 CFR part 2 to
evaluate whether such information qualifies for confidential treatment
under the exemption.\898\
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\893\ CAA section 114(c) and 208(c); 42 U.S.C. 7414(c) and
7542(c).
\894\ CAA section 114(c) and 208(c); 42 U.S.C. 7414(c) and
7542(c).
\895\ CAA section 114(c) and 208(c); 42 U.S.C. 7414(c) and
7542(c).
\896\ 5 U.S.C. 552.
\897\ 5 U.S.C. 552(b)(4).
\898\ 40 CFR 2.205.
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This rulemaking proposes provisions regarding the confidentiality
of information that is submitted for a wide range of engines, vehicles,
and equipment that are subject to emission
[[Page 17610]]
standards and other requirements under the CAA. This includes motor
vehicles and motor vehicle engines, nonroad engines and nonroad
equipment, aircraft and aircraft engines, and stationary engines. It
also includes portable fuel containers regulated under 40 CFR part 59,
subpart F, and fuel tanks, fuel lines, and related fuel system
components regulated under 40 CFR part 1060. The proposed regulatory
provisions regarding confidentiality determinations for these products
would be codified broadly in 40 CFR part 1068, with additional detailed
provisions for specific sectors in the regulatory parts referenced in
40 CFR 1068.1. With this rulemaking, EPA is proposing to make
categorical emission data and CBI determinations in advance through
this notice and comment rulemaking for some information collected by
EPA for engine, vehicle, and equipment certification and compliance,
including information collected during certain enforcement
actions.\899\ At this time, we are not proposing to determine that any
information is CBI or entitled to confidential treatment. We are
proposing to maintain the 40 CFR part 2 process for the information we
are not determining to be emission data or otherwise not entitled to
confidential treatment in this rulemaking. As explained further below,
the emission data and CBI determinations proposed in this action are
intended to increase the efficiency with which the Agency responds to
FOIA requests and to provide consistency in the treatment of the same
or similar information collected under the standard-setting parts. We
believe doing these determinations through this rulemaking will provide
predictability for both information requesters and submitters. We also
believe that the proposed emission data and CBI determinations will
lead to greater transparency in the certification programs.
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\899\ Throughout this preamble, we refer to certification and
compliance information. Hereinafter, the enforcement information
covered by this proposed confidentiality determination is included
when we refer to certification and compliance information.
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In 2013 EPA published CBI class determinations for information
related to certification of engines and vehicles under the standard-
setting parts.\900\ These determinations established whether those
particular classes of information were releasable or entitled to
treatment as CBI and could be instructive when making case-by-case
determinations for other similar information within the framework of
the CAA and the regulations. However, the determinations did not
resolve all confidentiality questions regarding information submitted
to the Agency for the standard-setting parts, and EPA receives numerous
requests each year to disclose information that is not within the scope
of these 2013 CBI class determinations.
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\900\ EPA, Class Determination 1-13, Confidentiality of Business
Information Submitted in Certification Applications for 2013 and
subsequent model year Vehicles, Engines and Equipment, March 28,
2013, available at https://www.epa.gov/sites/default/files/2020-02/documents/1-2013_class_determination.pdf.
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Prior to this rulemaking, the Agency has followed the existing
process in 40 CFR part 2 when making case-by-case or class
confidentiality determinations. The part 2 CBI determination process is
time consuming for information requesters, information submitters, and
EPA. The determinations proposed in this rulemaking would allow EPA to
process requests for information more quickly, as the Agency would not
need to go through the part 2 process to make case-by-case
determinations. Additionally, the proposed determinations would also
provide predictability and consistency to information submitters on how
EPA will treat their information. Finally, the part 2 CBI determination
process is very resource-intensive for EPA, as it requires personnel in
the program office to draft letters to the manufacturers (of which
there may be many) requesting that they substantiate their claims of
confidentiality, review each manufacturer's substantiation response,
and provide a recommendation, and for the Office of General Counsel to
review all of the materials and make a final determination on the
entitlement of the information to confidential treatment. For these
reasons, we are proposing to amend our regulations in 40 CFR parts 2
and 1068 to establish a broadly applicable set of CBI determinations by
categories of information, through rulemaking. With this action, we
propose to supersede the class determinations made in 2013, though we
intend this rulemaking to be consistent with the 2013 class
determinations for Tables 1 and 2. Specifically, the CBI class
determinations reflected in Table 1 and Table 2 of the 2013
determination are consistent with the proposed determinations described
in Section XII.A.1.i. and Section XII.A.1.iii, respectively. However,
for the reasons described in Section XII.A.1.iv, we propose that the
information in Table 3 of the 2013 determination will be subject to the
existing part 2 process, such that EPA would continue to make case-by-
case CBI determinations as described below in Section XII.A.1.iv.
In this action, EPA is proposing regulations to establish
categories for the information submitted under the standard-setting
parts and to determine whether such categories of information are
entitled to confidential treatment, including proposed revisions to 40
CFR parts 2, 59, 60, 85, 86, 87, 1030, 1033, 1036, 1037, 1043, 1045,
1048, 1051, 1054, 1060, and 1068. The proposed confidentiality
determinations for these categories, and the basis for such proposed
determinations, are described below. Additionally, a detailed
description of the specific information submitted under the standard-
setting parts that currently falls within these categories is also
available in the docket for this rulemaking.\901\ The proposed
determinations made in this rulemaking, if finalized, will serve as
notification of the Agency's decisions on (1) the categories of
information the Agency will not treat as confidential, and (2) the
categories of information that may be claimed as confidential but will
remain subject to the existing part 2 process. We are not proposing in
this rulemaking to make a determination in favor of confidential
treatment for any information collected for certification and
compliance of engines, vehicles, equipment, and products subject to
evaporative emission standards. In responding to requests for
information not determined in this proposal to be emission data or
otherwise not entitled to confidential treatment, we propose to apply
the existing part 2 case-by-case process.
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\901\ See Zaremski, Sara. Memorandum to docket EPA-HQ-OAR-2019-
0055. ``Supplemental Information for CBI Categories for All
Industries and All Programs''. October 1, 2021, and attachment ``CBI
Categories for All Industries All Programs'' (hereinafter ``CBI
Chart''), available in the docket for this action.
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For future use, we are proposing provisions in the Agency's Clean
Air Act-specific FOIA regulations at 40 CFR 2.301(j)(2) and 2.301(j)(4)
concerning information determined to be entitled to confidential
treatment through rulemaking in 40 CFR part 1068. These provisions are
very similar to the regulations established by the Greenhouse Gas
Reporting Program from 40 CFR part 98 that is addressed at 40 CFR
2.301(d). The proposed regulation at 40 CFR 2.301(j)(4)(ii) is intended
for the Agency to reconsider a determination that information is
entitled to confidential treatment under 40 CFR 2.204(d)(2) if there is
a change in circumstance in the future. This provision is intended to
maintain flexibility the Agency currently has
[[Page 17611]]
under its part 2 regulations. These proposed regulations at 40 CFR
2.301(j)(2) and (4) do not have any effect at this time since the
Agency is not proposing to find any information to be entitled to
confidential treatment in this rulemaking, but are being proposed for
future use.
The information categories we are proposing in this action are:
(1) Certification and compliance information,
(2) fleet value information,
(3) source family information,
(4) test information and results,
(5) averaging, banking, and trading (``ABT'') credit information,
(6) production volume information,
(7) defect and recall information, and
(8) selective enforcement audit (``SEA'') compliance information.
The information submitted to EPA under the standard-setting parts
can be grouped in these categories based on their shared
characteristics. That said, much of the information submitted under the
standard-setting parts could be logically grouped into more than one
category. For the sake of organization, we have chosen to label
information as being in just one category where we think it fits best.
We believe this approach will promote greater accessibility to the CBI
determinations proposed here, reduce redundancy within the categories
that could lead to confusion, and ensure consistency in the treatment
of similar information in the future. We are requesting comment on the
following: (1) Our proposed categories of information; (2) the proposed
confidentiality determination on each category; and (3) our placement
of each data point under the category proposed.
i. Information That Is Emission Data and Therefore Not Entitled to
Confidential Treatment.
In this proposal, we are applying the regulatory definition of
``emission data'' in 40 CFR 2.301(a)(2)(i) to propose that certain
categories of source certification and compliance information are not
entitled to confidential treatment. As relevant here, a source is
generally the engine, vehicle, or equipment covered by a certificate of
conformity. Alternatively, a source is each individual engine, vehicle,
or equipment produced under a certificate of conformity. The CAA
provides in sections 114 and 208 that certain information may be
entitled to confidential treatment; however, it expressly excludes
emission data from that category of information. The CAA does not
define ``emission data,'' but EPA has done so by regulation in 40 CFR
2.301(a)(2)(i).
Agency regulations broadly define emission data as information that
falls into one or more of three types of information. Specifically,
emission data is defined in 40 CFR 2.301(a)(2)(i), for any source of
emission of any substance into the air as:
Information necessary to determine the identity, amount,
frequency, concentration, or other characteristics (to the extent
related to air quality) of any emission which has been emitted by the
source (or of any pollutant resulting from any emission by the source),
or any combination of the foregoing;
Information necessary to determine the identity, amount,
frequency, concentration, or other characteristics (to the extent
related to air quality) of the emissions which, under an applicable
standard or limitation, the source was authorized to emit (including,
to the extent necessary for such purposes, a description of the manner
or rate of operation of the source); and
A general description of the location and/or nature of the
source to the extent necessary to identify the source and to
distinguish it from other sources (including, to the extent necessary
for such purposes, a description of the device, installation, or
operation constituting the source).
However, 40 CFR 2.301(a)(2)(ii) additionally provides a limitation
on the timing of any release to the public of emission data concerning
``any product, method, device, or installation (or any component
thereof) designed and intended to be marketed or used commercially but
not yet so marketed or used.'' Consistent with this limitation, and as
described in Sections XII.A.1.i and iii, we are proposing to maintain
confidential treatment prior to the introduction-into-commerce date for
the information included in an application for certification. Though we
are proposing that the information in these categories is emission
data, we are proposing that the information would not become subject to
release until the product for which the information was submitted has
been introduced into commerce, consistent with 40 CFR 2.301(a)(2)(ii).
The introduction to commerce date is specified in an application for
certification, unless a certificate of conformity is issued after the
introduction-into-commerce date, at which point we propose to use the
date of certificate issuance as the introduction-into-commerce date, as
stated in the proposed 40 CFR 1068.10(d)(1).
We are proposing to establish in 40 CFR 1068.11(a) that certain
categories of information the Agency collects in connection with the
Title II programs are information that meets the regulatory definition
of emission data under 40 CFR 2.301(a)(2)(i). The following sections
describe the categories of information we are proposing to determine to
be emission data, based on application of the definition at 40 CFR
2.301(a)(2)(i) to the shared characteristics of the information in each
category and our rationale for each proposed determination. The CBI
Chart in the docket provides a comprehensive list of the current
regulatory citations under which we collect the information that we
propose to group into each proposed category and can be found in the
docket for this proposal. For ease of reference, we have also indicated
in the CBI Chart the reason(s) explained in Sections XII.A.1 and 3 of
this proposal for why the information submitted to EPA would not be
considered confidential. The CBI Chart provides the information EPA
currently collects that is covered by this proposed determination, the
regulatory citation the information is collected under, the information
category we propose for the information, the confidentiality
determination for the information, and the rationale used to determine
whether the information is not entitled to confidential treatment
(i.e., the information qualifies as emission data under one or more
subparagraph of the regulatory definition of emission data, is both
emission data and publicly available after the introduction-into-
commerce-date, etc.). We explain in this proposal that much of the
information covered by these proposed determinations are emission data
under more than one basis under the regulatory definition of emission
data, as described at the end of each of the sections that follow,
where each basis alone would support EPA finalizing a given proposed
determination. Therefore, we request that commenters provide responses
to every rationale presented in the CBI Chart, available in the docket,
for information we are proposing to determine is emission data.
[[Page 17612]]
a. Information Necessary To Determine the Identity, Amount, Frequency,
Concentration, or Other Characteristics (to the Extent Related to Air
Quality) of Any Emission Which Has Been Emitted by the Source (or of
Any Pollutant Resulting From Any Emission by the Source), or Any
Combination of the Foregoing
We are proposing the categories of information identified and
proposing to determine that the information in them meets the
regulatory definition of emission data under 40 CFR 2.301(a)(2)(i)(A),
which defines emission data to include ``[i]nformation necessary to
determine the identity, amount, frequency, concentration, or other
characteristics (to the extent related to air quality) of any emission
which has been emitted by the source (or of any pollutant resulting
from any emission by the source), or any combination of the
foregoing[.]'' \902\ For shorthand convenience, we refer to information
that qualifies as emission data under subparagraph (A) in the
definition of emission data as merely ``paragraph A information.''
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\902\ 40 CFR 2.301(a)(2)(i)(A).
---------------------------------------------------------------------------
EPA collects emission information during certification, compliance
reporting, SEAs, defect and recall reporting, in ABT programs, and in
various testing programs like production line testing (``PLT'') and in-
use testing. We are proposing that the following categories of
information are emission data under 40 CFR 2.301(a)(2)(i)(A):
(1) Fleet value information,
(2) test information and results (including certification testing,
PLT, in-use testing, fuel economy testing, and SEA testing),
(3) ABT credit information,
(4) production volume,
(5) defect and recall information, and
(6) SEA compliance information.
All these categories include information that fits under the other
emission data regulatory definition subparagraphs, therefore, the lists
in this section are not exhaustive of the information in each category.
We are proposing that the paragraph A information we identify in this
section under each of the categories is also emission data under
subparagraph (B) of the definition of emission data and may also be
emission data under subparagraph (C) of the definition of emission
data. In the CBI Chart in the docket, we have identified for every
piece of information in every category all the applicable emission data
definition subparagraphs. Nevertheless, under this proposal, we have
chosen to explain each piece of information in detail only under the
most readily understandable subparagraph of emission data, while
highlighting that the information could also qualify as emission data
under another subparagraph of the regulatory definition of emission
data. Consistent with 40 CFR 2.301(a)(2)(ii), under this proposed
determination, we would not release information included in an
application for certification prior to the introduction-into-commerce-
date, except under the limited circumstances already provided for in
that regulatory provision. The introduction-into-commerce-date is
specified in an application for certification or in the certificate
itself, if the certificate is issued after the introduction-into-
commerce-date.
Fleet Value Information: We are proposing that the fleet value
information category includes the following information that underlies
the ABT compliance demonstrations and fleet average compliance
information for on-highway and nonroad: Offsets, displacement, useful
life, power payload tons, load factor, integrated cycle work, cycle
conversion factor, and test cycle. The information in this proposed
category underlies the fleet average calculations, which are necessary
to understand the type and amount of emissions released in-use from
sources regulated under the standard-setting parts that require a fleet
average compliance value. These values represent compounds emitted,
though the raw emissions from an individual source may be different
from these values due to other variables in the fleet value
calculation. For these reasons, we propose to determine the fleet value
information category is emission data because it is necessary to
identify and determine the amount of emissions emitted by sources.\903\
Note, we are also proposing that a portion of the fleet value
information category meets another basis in the emission data
definition, as discussed in more detail in Section XII.A.1.i.b, as it
additionally provides ``[i]nformation necessary to determine the
identity, amount, frequency, concentration, or other characteristics
(to the extent related to air quality) of the emissions which, under an
applicable standard or limitation, the source was authorized to emit
(including, to the extent necessary for such purposes, a description of
the manner or rate of operation of the source)[.]'' \904\
---------------------------------------------------------------------------
\903\ Id.
\904\ 40 CFR 2.301(a)(2)(i)(B).
---------------------------------------------------------------------------
Test Information and Results: The proposed test information and
results category includes information collected during the
certification process, PLT testing, in-use testing programs, testing to
determine fuel economy, and testing performed during an SEA. This
category encompasses the actual test results themselves and information
necessary to understand how the test was conducted, and other
information to fully understand the results. We are proposing to
include in the test information and results category the certification
test results information, including emission test results which are
required under the standard-setting parts. Before introducing a source
into commerce, manufacturers must certify that the source meets the
applicable emission standards and emissions related requirements. To do
this, manufacturers conduct specified testing during the useful life of
a source and submit information related to those tests. Emission test
results are a straightforward example of emission data, as they
identify and measure the compounds emitted from the source during the
test. Furthermore, the tests were designed and are performed for the
explicit purpose of determining the identity, amount, frequency,
concentration, or other air quality characteristics of emissions from a
source. For these reasons, we propose to determine that test
information and results category is emission data because it is
necessary to determine the emissions emitted by a source.\905\ We are
also proposing that all the information in the test information and
results category, except fuel label information, meets another basis in
the emission data definition, as it is also ``[i]nformation necessary
to determine the identity, amount, frequency, concentration, or other
characteristics (to the extent related to air quality) of the emissions
which, under an applicable standard or limitation, the source was
authorized to emit (including, to the extent necessary for such
purposes, a description of the manner or rate of operation of the
source)[.]'' \906\ See Section XII.A.1.i.b for a more detailed
discussion for issues related to test information and results. See
Section XII.A.1.iv for additional discussion of fuel label information.
---------------------------------------------------------------------------
\905\ 40 CFR 2.301(a)(2)(i)(A).
\906\ 40 CFR 2.301(a)(2)(i)(B).
---------------------------------------------------------------------------
The following test information and results are collected from the
PLT program: (1) For CI engines and vehicles: CO results, particulate
matter (PM) results, NOX results, NOX + HC
results, and HC results, and (2) for SI
[[Page 17613]]
engines and vehicles and for products subject to the evaporative
emission standards: Fuel type used, number of test periods, actual
production per test period, adjustments, modifications, maintenance,
test number, test duration, test date, end test period date, service
hours accumulated, test cycle, number of failed engines, initial test
results, final test results, and cumulative summation. Production line
testing is conducted under the standard-setting parts to ensure that
the sources produced conform to the certificate issued. PLT results are
emission test results and, for that reason, are among the most
straightforward examples of emission data, as they identify and measure
the compounds emitted from the source during the test. For example, the
measured amounts of specified compounds (like HC results, CO results,
and PM results) are measured emissions, the literal results of testing.
Similarly, the number of failed engines is emission data as it reflects
the results of emissions testing. Additionally, adjustments,
modifications, maintenance, and service hours accumulated are
information necessary for understanding the test results. We propose
that the information listed in this paragraph is necessary to
understand the context and conditions in which the test was performed,
like test number, test duration, test date, number of test periods,
actual production per test period, end test period, and is, therefore,
emission data because it is information necessary for understanding the
characteristics of the test as performed, the test results, and the
information that goes into the emissions calculations. Furthermore, PLT
is performed for the explicit purpose of determining the identity,
amount, frequency, concentration, or other air quality characteristics
of emissions from a source. For these reasons, we propose to determine
that test information and results category is emission data because it
is necessary to determine the emissions emitted by a source.\907\ Note,
we are also proposing that the PLT information in the test information
and results category meets another basis in the emission data
definition, as discussed in more detail in Section XII.A.1.i.b, as it
additionally provides ``[i]nformation necessary to determine the
identity, amount, frequency, concentration, or other characteristics
(to the extent related to air quality) of the emissions which, under an
applicable standard or limitation, the source was authorized to emit
(including, to the extent necessary for such purposes, a description of
the manner or rate of operation of the source)[.]'' \908\
---------------------------------------------------------------------------
\907\ 40 CFR 2.301(a)(2)(i)(A).
\908\ 40 CFR 2.301(a)(2)(i)(B).
---------------------------------------------------------------------------
The proposed test information and results category also includes
the following information from the in-use testing program: A
description of how the manufacturer recruited vehicles, the criteria
use to recruit vehicles, the rejected vehicles and the reason they were
rejected, test number, test date and time, test duration and shift-days
of testing, weather conditions during testing (ambient temperature and
humidity, atmospheric pressure, and dewpoint), differential back
pressure, results from all emissions testing, total hydrocarbons (HC),
NMHC, carbon monoxide, carbon dioxide, oxygen, NOX, PM, and
methane, applicable test phase (Phase 1 or Phase 2), adjustments,
modifications, repairs, maintenance history, vehicle mileage at start
of test, fuel test results, total lifetime operating hours, total non-
idle operation hours, a description of vehicle operation during
testing, number of valid Not to Exceed (NTE) events, exhaust flow
measurements, recorded one-hertz test data, number of engines passed,
vehicle pass ratio, number of engines failed, outcome of Phase 1
testing, testing to determine why a source failed, the number of
incomplete or invalid tests, usage hours and use history, vehicle on
board diagnostic (``OBD'') system history, engine diagnostic system,
number of disqualified engines, and number of invalid tests. The in-use
testing information includes actual test results and the information
that goes into the emissions calculations. For example, the measured
amounts of specified compounds (like total HC) are measured emissions,
and adjustments, modifications, and repairs are information necessary
for understanding the test results. It is necessary to know if and how
a source has changed from its certified condition during its use, as
these changes may impact the source's emissions. Total lifetime
operating hours and usage hours information is also used to calculate
emissions during in-use testing. The diagnostic system information is
necessary for understanding emissions, as well, because it provides
context to and explains the test results; if an issue or question
arises from the in-use testing, the diagnostic system information
allows for greater understanding of the emissions performance.
Additionally, the number of disqualified engines is necessary to
determine the sources tested, if an end user has modified the source
such that it cannot be used for in-use testing, this directly relates
to the sources eligible for in-use testing and the emission
measurements resulting from those tests. For these reasons, we propose
to determine that the in-use testing information is emission data
because it is necessary to determine the emissions emitted by
sources.\909\ Note, we are also proposing that the in-use testing
information meets another basis in the emission data definition, as
discussed in more detail in Section XII.A.1.i.b, as it additionally
provides ``[i]nformation necessary to determine the identity, amount,
frequency, concentration, or other characteristics (to the extent
related to air quality) of the emissions which, under an applicable
standard or limitation, the source was authorized to emit (including,
to the extent necessary for such purposes, a description of the manner
or rate of operation of the source)[.]'' \910\
---------------------------------------------------------------------------
\909\ 40 CFR 2.301(a)(2)(i)(A).
\910\ 40 CFR 2.301(a)(2)(i)(B).
---------------------------------------------------------------------------
We are also proposing that the test information and results
category include the underlying information necessary to determine the
adjusted and rounded fuel economy label values and the resulting label
values. The underlying information includes test result values that are
plugged into a calculation included in the standard-setting parts that
establish the fuel economy rating. These results represent emissions,
the rate at which they are released, and are necessary to understanding
the fuel economy rating. For these reasons, we propose that the fuel
economy label information is appropriately included in the test
information and results category. Accordingly, we propose to determine
that fuel economy label information is emission data because it is
necessary to determine the emissions emitted by sources.\911\ Note, we
are also proposing that a portion of the fuel economy label information
is not entitled to confidential treatment because it is required to be
publicly available and is discussed in more detail in Section
XII.A.1.iii. We are proposing in this rulemaking to supersede the 2013
class determination Table 3 for all fuel economy label information, but
our proposed CBI determination here applies only to a portion of the
fuel economy label information, as explained in Section XII.A.1.iv.
---------------------------------------------------------------------------
\911\ 40 CFR 2.301(a)(2)(i)(A).
---------------------------------------------------------------------------
We are proposing that the test information and results category
include the following information from SEA testing: The test procedure,
initial test results, rounded test results, final test results, final
deteriorated test results,
[[Page 17614]]
the number of valid tests conducted, the number of invalid tests
conducted, adjustments, modifications, repairs, test article
preparation, test article maintenance, and the number of failed engines
and vehicles. SEAs can be required of manufacturers that obtain
certificates of conformity for their engines, vehicles, and equipment.
SEA test information includes emission test results from tests
performed on production engines and equipment covered by a certificate
of conformity. These tests measure the emissions emitted from the test
articles; therefore, we propose that they are emission data and not
entitled to confidentiality. The information supporting the test
results, such as the number of valid tests conducted, the adjustments,
modifications, repairs, and maintenance regarding the test article, is
necessary to understand the test results and is, therefore, also
emission data. For these reasons, we also propose to determine that SEA
test information is appropriately grouped in test information and
results category and is emission data because it is necessary to
identify and determine the amount of emissions from a source.\912\ The
SEA test information, like all the information in the test information
and results category, is also emission data under another basis in the
emission data definition, as discussed in more detail in Section
XII.A.1.i.b, as it provides ``[i]nformation necessary to determine the
identity, amount, frequency, concentration, or other characteristics
(to the extent related to air quality) of the emissions which, under an
applicable standard or limitation, the source was authorized to emit
(including, to the extent necessary for such purposes, a description of
the manner or rate of operation of the source)[.]'' \913\
---------------------------------------------------------------------------
\912\ Id.
\913\ 40 CFR 2.301(a)(2)(i)(B).
---------------------------------------------------------------------------
Production Volume: We are proposing to determine that the
production volume category is emission data and is not entitled to
confidential treatment because the information is necessary to
determine the total emissions emitted by the source, where the source
is the type of engine, vehicle, or equipment covered by a certificate
of conformity. The certificate of conformity for a source does not, on
its face, provide aggregate emissions information for all of the
sources covered by that certificate. Rather, it provides information
relative to each single unit of the source covered by a certificate.
The production volume is necessary to understand the amount, frequency,
and concentration of emissions emitted from the aggregate of units
covered by a single certificate that comprise the source. In other
words, unless there will only ever be one single engine, vehicle, or
equipment covered by the certificate of conformity, the emissions from
that source will not be expressed by the certificate and compliance
information alone. The total number of engines, vehicles, or equipment
produced, in combination with the certificate information, is necessary
to know the real-world impact on emissions from that source.
Additionally, the production volume is also collected for the purpose
of emission modeling. For example, engine population (the number of
engines in use) is used in the non-road emissions model to establish
emission standards. Production volume, when used in combination with
the other emission data we collect (certification test results, in-use
test results, defects and recalls, etc.), also allows EPA and
independent third parties to calculate total mobile source air
emissions. For these reasons, production volume is ``necessary to
determine the identity, amount, frequency, concentration, or other
characteristics (to the extent related to air quality) of any emission
which has been emitted by the source (or of any pollutant resulting
from any emission by the source), or any combination of the
foregoing[.]'' \914\ Note, we are also proposing to determine that the
production volume category meets another basis in the emission data
definition, as discussed in more detail in Section XII.A.1.i.c, as it
additionally provides ``[a] general description of the location and/or
nature of the source to the extent necessary to identify the source and
to distinguish it from other sources (including, to the extent
necessary for such purposes, a description of the device, installation,
or operation constituting the source).'' \915\
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\914\ 40 CFR 2.301(a)(2)(i)(A).
\915\ 40 CFR 2.301(a)(2)(i)(C).
---------------------------------------------------------------------------
Defect and Recall Information: We propose to determine that the
defect and recall information category is emission data and not
entitled to confidential treatment because it is information necessary
to determine the emissions from a source that has been issued a
certificate of conformity.\916\ The only defects and recalls that
manufacturers or certificate holders are required to report to EPA are
ones that impact emissions or could impact emissions. Therefore, if a
defect or recall is reported to us, it is because it causes or may
cause increased emissions and information relating to that defect or
recall is necessarily emission data, as it directly relates to the
source's emissions. The proposed defect and recall information category
includes any reported emission data available. This information is the
available test results that a manufacturer has after conducting
emission testing, and an estimate of the defect's impact on emissions,
with an explanation of how the manufacturer calculated this estimate
and a summary of any available emission data demonstrating the impact
of the defect. Note, we are only proposing to determine that a portion
of the defect and recall information category is paragraph A
information. As discussed in Section XII.A.1.iv, we are not proposing
to make a confidentiality determination on the defect investigation
report at this time. We are also proposing to determine that the
information in this category, excluding the defect investigation
report, meets another basis in the emission data definition, as
discussed in more detail in Section XII.A.1.i.b, as it additionally
provides ``[i]nformation necessary to determine the identity, amount,
frequency, concentration, or other characteristics (to the extent
related to air quality) of the emissions which, under an applicable
standard or limitation, the source was authorized to emit (including,
to the extent necessary for such purposes, a description of the manner
or rate of operation of the source)[.]'' \917\
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\916\ 40 CFR 2.301(a)(2)(i)(A).
\917\ 40 CFR 2.301(a)(2)(i)(B) and (C).
---------------------------------------------------------------------------
As noted throughout this section, the information included in the
proposed categories identified as paragraph A information could also
meet another prong of the definition of emission data.\918\ See Section
XII.A.1.i.b for our discussion of why we are proposing that this
information could also be emission data as defined at 40 CFR
2.301(a)(2)(i)(B). See Section XII.A.1.i.c for our discussion of why we
are proposing that this information could also be emission data as
defined at 40 CFR 2.301(a)(2)(i)(C).
---------------------------------------------------------------------------
\918\ 40 CFR 2.301(a)(2)(i)(B).
---------------------------------------------------------------------------
b. Information Necessary To Determine the Identity, Amount, Frequency,
Concentration, or Other Characteristics (to the Extent Related to Air
Quality) of the Emissions Which, Under an Applicable Standard or
Limitation, the Source Was Authorized To Emit (Including, to the Extent
Necessary for Such Purposes, a Description of the Manner or Rate of
Operation of the Source)
We are proposing that information within the proposed categories
[[Page 17615]]
explained in this subsection meets the regulatory definition of
emission data under 40 CFR 2.301(a)(2)(i)(B) because it is
``[i]nformation necessary to determine the identity, amount, frequency,
concentration, or other characteristics (to the extent related to air
quality) of the emissions which, under an applicable standard or
limitation, the source was authorized to emit (including, to the extent
necessary for such purposes, a description of the manner or rate of
operation of the source)[.]'' We will refer to subparagraph (B) in the
definition of emission data as ``paragraph B information'' throughout
this section.
The vast majority of the information we collect for certification
and compliance fits within this subparagraph of the definition of
emission data. We are proposing that the following categories are
paragraph B information and not entitled to confidential treatment: (1)
Certification and compliance information, (2) ABT credit information,
(3) fleet value information, (4) production volumes, (5) test
information and results, (6) defect and recall information, and (7) SEA
compliance information. These categories are summarized here and
described in more detail below. Certification and compliance
information category includes information that is submitted in
manufacturers' certificate of conformity applications and information
reported after the certificate is issued to ensure compliance with both
the certificate and the applicable standards, which is required under
EPA's regulation. ABT credit information shows whether a manufacturer
participating in an ABT program has complied with the applicable
regulatory standards. Additionally, fleet value information is
collected in order to calculate average and total emissions for a fleet
of sources, thereby demonstrating compliance with the applicable
regulatory standards when a manufacturer participates in an ABT program
or for fleet averaging programs. A portion of the test and test result
category of information is distinguishable under the paragraph A
information basis. This portion of the test information and results
category includes information that explains how the tests and test
results demonstrate compliance with the applicable standards and is
identified and discussed in this section. The test information and
results described in Section XII.A.1.i.a is also necessary to
understand whether a source is in compliance with the applicable
standard-setting parts; however, we are only describing information
once in this preamble, though it may qualify under more than one
subparagraph of the emission data definition. The SEA compliance
information category includes information related to understanding how
the results of the SEA reflect whether a source was in compliance with
the applicable standard-setting parts. Consistent with 40 CFR
2.301(a)(2)(ii), under this proposed determination, we would not
release information included in an application for certification prior
to the introduction-into-commerce-date, except under the limited
circumstances already provided for in that regulatory provision. The
introduction-into-commerce-date is specified in an application for
certification, or in the certificate itself if the certificate is
issued after the introduction-into-commerce-date.
These categories apply to information submitted for certification
and compliance reporting across the standard-setting parts. These
categories make up the largest amount of information addressed by the
proposed confidentiality determinations.
Certification and Compliance Information: Once a source is
certified as conforming to applicable emission standards (i.e., the
source has a certificate of conformity), all sources the manufacturer
produces under that certificate must conform to the requirements of the
certificate for the useful life of the source. In short, a source's
compliance is demonstrated against the applicable certificate of
conformity through inspection and testing conducted by EPA and the
manufacturers. Therefore, certification and compliance information
falls under subparagraph B of emission data because it is ``necessary
to determine the identity, amount, frequency, concentration, or other
characteristic (to the extent related to air quality) of the emissions
which, under an applicable standard or limitation, the source was
authorized to emit (including, to the extent necessary for such
purposes, a description of the manner or rate of operation of the
source)[.]'' \919\ The certification and compliance information
category includes models and parts information, family determinants,
general emission control system information, and certificate request
information (date, requester, etc.), contact names, importers, agents
of service, and ports of entry used. The models and parts information
is necessary to determine that the sources actually manufactured
conform to the specifications of the certificate. Lastly, certificate
request information is general information necessary to identify the
applicable certificate of conformity for a source, as well as
understanding the timing and processing of the request. For these
reasons, we propose to determine certificate information is emission
data because it is necessary to determine whether a source has achieved
compliance with the applicable standards.\920\ Note, we are also
proposing that a portion of the category of certification and
compliance information meets another basis in the emission data
definition, as discussed in more detail in Section XII.A.1.i.c, as it
additionally provides ``[a] general description of the location and/or
nature of the source to the extent necessary to identify the source and
to distinguish it from other sources (including, to the extent
necessary for such purposes, a description of the device, installation,
or operation constituting the source).'' \921\
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\919\ Id.
\920\ Id.
\921\ 40 CFR 2.301(a)(2)(i)(C).
---------------------------------------------------------------------------
ABT Credit Information: ABT programs are an option for compliance
with certain emissions standards. In ABT programs, manufacturers may
generate credits when they certify that their vehicles, engines, and
equipment achieve greater emission reductions than the applicable
standards require. ``Averaging'' within ABT programs means exchanging
emission credits between vehicle or engine families within a given
manufacturer's regulatory subcategories and averaging sets. This can
allow a manufacturer to certify one or more vehicle or engine families
within the same averaging set at levels worse than the applicable
emission standard under certain regulatory conditions. The increased
emissions over the standard would need to be offset by one or more
vehicle or engine families within that manufacturer's averaging set
that are certified better than the same emission standard, such that
the average emissions from all the manufacturer's vehicle or engine
families, weighted by engine power, regulatory useful life, and
production volume, are at or below the level required by the applicable
standards. ``Banking'' means the retention of emission credits by the
manufacturer for use in future model year averaging or trading.
``Trading'' means the exchange of emission credits between
manufacturers, which can then be used for averaging purposes, banked
for future use, or traded again to another manufacturer. The proposed
ABT credit information category includes a manufacturer's banked
credits,
[[Page 17616]]
transferred credits, traded credits, total credits, credit balance, and
annual credit balance. Because manufacturers participating in ABT
programs use credits to demonstrate compliance with the applicable
standards, ABT information is ``necessary to determine the identity,
amount, frequency, concentration, or other characteristic (to the
extent related to air quality) of the emissions which, under an
applicable standard or limitation, the source was authorized to emit
(including, to the extent necessary for such purposes, a description of
the manner or rate of operation of the source)[.]'' \922\ For these
reasons, we propose to determine ABT credit information is emission
data because it is necessary to determine whether a source has achieved
compliance with the applicable standards.\923\
---------------------------------------------------------------------------
\922\ 40 CFR 2.301(a)(2)(i)(B).
\923\ Id.
---------------------------------------------------------------------------
Fleet Value Information: ABT credit information must be reviewed in
conjunction with the fleet value information, which underlies a
manufacturer's credit balance. The two categories are distinct from
each other, though the information under the two categories is closely
related. In addition to reasons described in Section XII.A.1.i.a, fleet
value information is also used for compliance reporting under ABT
programs, though some fleet value information is collected during
certification for the on-highway sectors. The proposed fleet value
information category includes: Source classification, averaging set,
engine type or category, conversion factor, engine power, payload tons,
intended application, advanced technology (``AT'') indicator, AT
CO2 emission, AT improvement factor, AT CO2
benefit, innovative technology (``IT'') indicator, IT approval code,
and IT CO2 improvement factor. Additionally, the proposed
fleet value information category includes the following for light-duty
vehicles and engines, non-road SI engines, and products subject to
evaporative emission standards: Total area of the internal surface of a
fuel tank, adjustment factor, and deterioration factor. Fleet value
information is used in ABT programs to explain and support a
manufacturer's ABT credit balance. For the standard-setting parts that
require a fleet average compliance value, the fleet value information
is used to demonstrate compliance with the applicable standard setting
parts. For these reasons, we propose to determine that the fleet value
information category is emission data because it is information
necessary to understand the ABT compliance demonstration and compliance
with the fleet average value, as applicable.\924\ Additionally, a
portion of the fleet value information is emission data, as described
in Section XII.A.1.i.a, because it is ``necessary to determine the
identity, amount, frequency, concentration, or other characteristics
(to the extent related to air quality) of any emission which has been
emitted by the source (or of any pollutant resulting from any emission
by the source), or any combination of the foregoing[.]'' \925\
---------------------------------------------------------------------------
\924\ Id.
\925\ 40 CFR 2.301(a)(2)(i)(A).
---------------------------------------------------------------------------
Production Volumes: The production volume category is emission data
because it is necessary to determine compliance with the standards when
a manufacturer meets requirements in an ABT credit, PLT, or in-use
testing program, and also for GHG fleet compliance assessment. When a
manufacturer is subject to these programs, the production volume is
necessary to determine whether that manufacturer has complied with the
applicable standards and limitations. In ABT programs, the averages
used to calculate credit balances are generated based on the production
volumes of the various families certified. For GHG standards
compliance, manufacturers comply based on their overall fleet average,
therefore, the production volume is necessary to calculate the fleet
average and whether the manufacturers' fleet complies with the
applicable standards. For these reasons, we propose that production
volume information is necessary to understanding the calculations
behind a manufacturer's credit generation and use, as well as a
manufacturer's fleet average, which are then used to demonstrate
compliance with the applicable standards.\926\ Additionally, for PLT
and in-use testing, production volumes are used to determine whether
and how many sources are required to be tested or, in some cases,
whether the testing program needs to be undertaken at all. In this way,
production volume is tied to compliance with the PLT and in-use testing
requirements and is paragraph B information necessary for demonstrating
compliance with an applicable standard. Note, we are proposing to
determine that the production volume category is emission data for
multiple reasons, as discussed in Sections X.A.1.i.a and X.A.1.i.c.
---------------------------------------------------------------------------
\926\ 40 CFR 2.301(a)(2)(i)(B).
---------------------------------------------------------------------------
Test Information and Results: The proposed test information and
results category includes the testing conducted by manufacturers and is
necessary to demonstrate that the test parameters meet the requirements
of the regulations. This ensures that the test results are reliable and
consistent. If a test does not meet the requirements in the applicable
regulations, then the results cannot be used for certification or
compliance purposes. The parameters and underlying information of an
emissions test is information necessary to understanding the test
results themselves. Adjustable parameter information is necessary to
understand the tests used to certify a source and, therefore, also
necessary to understand the test results and whether the source
achieved compliance with the applicable standard. For these reasons, we
propose that the test information and results category is ``necessary
to determine the identity, amount, frequency, concentration, or other
characteristic (to the extent related to air quality) of the emissions
which, under an applicable standard or limitation, the source was
authorized to emit (including, to the extent necessary for such
purposes, a description of the manner or rate of operation of the
source[.]'' \927\ Test information and results collected under the
standard-setting parts includes the following: Test temperature,
adjustable test parameters, exhaust emission standards and family
emission limits (FELs), emission deterioration factors, fuel type used,
intended application, CO standard, particulate matter (``PM'')
standard, NOX + HC standard, NOX standard, HC
standard, CO2 alternate standard, alternate standard
approval code, CO2 family emission limit (``FEL''),
CO2 family certification level (``FCL''), NOX and
NMHC + NOX standard, NOX and NMHC +
NOX alternate standard, N2O standard,
N2O FEL, CH4 standard, CH4 FEL,
NOX or NMHC + NOX FEL, PM FEL, test number, test
time, engine configuration, green engine factor, the test article's
service hours, the deterioration factor type, test location, test
facility, the manufacturer's test contact, fuel test results, vehicle
mileage at the start of the test, exhaust aftertreatment temperatures,
engine speed, engine brake torque, engine coolant temperature, intake
manifold temperature and pressure, throttle position, parameter sensed,
emission-control system controlled, fuel-injection timing, NTE
threshold, limited testing region, meets vehicle pass criteria (i.e.,
whether the test passes the applicable emission standard), number of
engines tested, number of engines still needing to be tested, number of
engines passed,
[[Page 17617]]
purpose of diagnostics, instances for OBD illuminated or set trouble
codes, instance of misfuelling, incomplete or invalid test information,
the minimum tests required, diagnostic system, and the number of
disqualified engines. For the reasons given, we propose to determine
that test information and results is emission data because it is both
necessary to understand how the source meets the applicable standards,
including, but not limited to, ABT compliance demonstrations, and to
ensure a source is complying with its certificate of conformity.\928\
Additionally, we are proposing that a portion of the information
included in the test information and results category meets another
basis in the emission data definition, as discussed in more detail in
Section XII.A.1.i.a, as it is also ``[i]nformation necessary to
determine the identity, amount, frequency, concentration, or other
characteristics (to the extent related to air quality) of any emission
which has been emitted by the source (or of any pollutant resulting
from any emission by the source), or any combination of the
foregoing[.]'' \929\
---------------------------------------------------------------------------
\927\ Id.
\928\ Id.
\929\ 40 CFR 2.301(a)(2)(i)(A).
---------------------------------------------------------------------------
Defect and Recall Information: We propose to determine that the
defect and recall information category is emission data and not
entitled to confidential treatment because it is information necessary
to determine compliance with an applicable standard or limitation.\930\
The only defects and recalls that manufacturers are required to report
to EPA are ones that impact emissions or could impact emissions.
Therefore, if a defect is reported to us, it is because it causes or
may cause increased emissions and information relating to that defect
is necessarily emission data, as it directly relates to the source's
compliance with an applicable standard. The proposed defect and recall
information category, including information collected under the
standard-setting parts, includes: System compliance reporting type, EPA
compliance report name, manufacturer compliance report, manufacturer
compliance report identifier, contact identifier, process code,
submission status, EPA submission status and last modified date,
submission creator, submission creation date, last modified date, last
modified by, EPA compliance report identifier, compliance report type,
defect category, defect description, defect emissions impact estimate,
defect remediation plan explanation, drivability problems description,
emission data available indicator, OBD MIL illumination indicator,
defect identification source/method, plant address where defects were
manufactured, certified sales area, carline manufacturer code,
production start date, defect production end date, total production
volume of affected engines or vehicles, estimated or potential number
of engines or vehicles affected, actual number identified, estimated
affected percentage, make, model, additional model identifier, specific
displacement(s) impacted description, specific transmission(s) impacted
description, related defect report indicator, related EPA defect report
identifier, related defect description, remediation description,
proposed remedy supporting information, description of the impact on
fuel economy of defect remediation, description of the impact on
drivability from remediation, description of the impact on safety from
remediation, recalled source description, part availability method
description, repair performance/maintenance description, repair
instructions, nonconformity correction procedure description,
nonconformity estimated correction date, defect remedy time, defect
remedy facility, owner demonstration of repair eligibility description,
owner determination method description, owner notification method
description, owner notification start date, owner notification final
date, number of units involved in recall, calendar quarter, calendar
year, quarterly report number, related EPA recall report/remedial plan
identifier, number of sources inspected, number of sources needing
repair, number of sources receiving repair, number of sources
ineligible due to improper maintenance, number of sources ineligible
for repair due to exportation, number of sources ineligible for repair
due to theft, number of sources ineligible for repair due to scrapping,
number of sources ineligible for repair due to other reasons,
additional owner notification indicator, and the number of owner
notifications sent. We are not proposing to include defect
investigation reports in this proposed category, and instead we propose
to continue with the part 2 process as described in Section XII.A.1.iv
for defect investigation reports. Additionally, we are proposing that a
portion of the information included in this category meets another
basis in the emission data definition, as discussed in more detail in
Section XII.A.1.i.a, as it is also ``[i]nformation necessary to
determine the identity, amount, frequency, concentration, or other
characteristics (to the extent related to air quality) of any emission
which has been emitted by the source (or of any pollutant resulting
from any emission by the source), or any combination of the
foregoing[.]'' \931\
---------------------------------------------------------------------------
\930\ 40 CFR 2.301(a)(2)(i)(B).
\931\ 40 CFR 2.301(a)(2)(i)(A).
---------------------------------------------------------------------------
SEA Compliance Information: We are proposing that the SEA
compliance information category is emission data because it is
necessary to determine whether a source is in compliance with its
certificate and the standards. This proposed category includes the
facility name and location where the SEA was conducted, number of tests
conducted, model year, build date, hours of operation, location of
accumulated hours, the date the engines shipped, how the engines were
stored, and, for imported engines, the port facility and date of
arrival. This information collected through SEAs is necessary for
determining whether a source that was investigated through an SEA is in
compliance with the applicable standards. For that reason, EPA is
proposing to make a determination that this category is emission data
as defined at 40 CFR 2.301(a)(2)(i)(B). Additionally, certain
information collected during an SEA is included in the test information
and results category. We propose that SEA compliance information is
emission data because it is both paragraph B information and
``[i]nformation necessary to determine the identity, amount, frequency,
concentration, or other characteristics (to the extent related to air
quality) of any emission which has been emitted by the source (or of
any pollutant resulting from any emission by the source), or any
combination of the foregoing[.]'' \932\
---------------------------------------------------------------------------
\932\ Id.
---------------------------------------------------------------------------
c. Information That Is Emission Data Because It Provides a General
Description of the Location and/or Nature of the Source to the Extent
Necessary To Identify the Source and To Distinguish It From Other
Sources (Including, to the Extent Necessary for Such Purposes, a
Description of the Device, Installation, or Operation Constituting the
Source)
We are proposing that certain categories of information meet the
regulatory definition of emission data under 40 CFR 2.301(a)(2)(i)(C)
because they convey a ``[g]eneral description of the location and/or
nature of the source to the extent necessary to identify the source and
to distinguish it from other sources (including, to the extent
necessary for such purposes, a description of the device, installation,
or
[[Page 17618]]
operation constituting the source).'' \933\ We will refer to
subparagraph (C) in the definition of emission data as ``paragraph C
information'' throughout this section. We are proposing that two
categories of information fall primarily under this regulatory
definition of emissions data: (1) Source family information, and (2)
production volume information. We propose these categories are
paragraph C information and are, therefore, emission data and would not
be entitled to confidential treatment. However, under this proposed
determination, consistent with 40 CFR 2.301(a)(2)(ii), we would not
release information included in an application for certification prior
to the introduction-into-commerce-date, except under the limited
circumstances already provided for in that regulatory provision. The
introduction-into-commerce-date is specified in an application for
certification or in the certificate itself, if the certificate is
issued after the introduction-into-commerce-date.
---------------------------------------------------------------------------
\933\ 40 CFR 2.301(a)(2)(i)(C).
---------------------------------------------------------------------------
Source Family Information: The information included in the source
family information category includes engine family information, vehicle
family information, evaporative family information, equipment family
information, subfamily name, engine family designation, emission family
name, and test group information. The engine, vehicle, and evaporative
family information includes information necessary to identify the
emission source for which the certificate was issued; this determines
the emission standards that apply to the source and distinguishes the
source's emissions from other sources. Manufacturers request
certification using the family name of the engines, vehicles, or
equipment they intend to produce for sale in the United States. Test
group information identifies the sources tested and covered by a
certificate. The source family is the basic unit used to identify a
group of sources for certification and compliance purposes. The source
family is a code with 12 digits that identifies all parts of that
particular source. More specifically, information conveyed in the
source family code include the model year, manufacturer, industry
sector, engine displacement, and the manufacturer's self-designated
code for the source family. We are proposing that the source family
information category of information is emission data because it is
information that provides a ``[g]eneral description of the location
and/or nature of the source to the extent necessary to identify the
source and to distinguish it from other sources (including, to the
extent necessary for such purposes, a description of the device,
installation, or operation constituting the source).'' \934\
---------------------------------------------------------------------------
\934\ 40 CFR 2.301(a)(2)(i)(C).
---------------------------------------------------------------------------
Production Volume: Additionally, we are proposing that production
volume is emission data necessary to identify the source. Where the
source is each individual engine, vehicle, or equipment produced, the
production volume provides information necessary for EPA or the public
to identify that source (the certificate only identifies one source,
where the production volume identifies all the sources) and distinguish
that source's emissions from the emissions of other sources. In other
words, actual production volume provides necessary information to
identify the number of sources operating under a certificate of
conformity and distinguish their total emissions from other sources. In
this way, the total number of sources operating under a certificate of
conformity provides a ``[g]eneral description . . . of nature of the
source'' or, alternatively, provides information necessary such that
the source can be identified in total, since it is generally unlikely
that only a single unit of any engine, vehicle, or equipment would be
produced under a certificate. For this additional reason, we are
proposing to determine that the production volume category is emission
data, not only for the reasons provided in Sections X.A.1.i.a and b,
but also because it also provides a ``[g]eneral description of the
location and/or nature of the source to the extent necessary to
identify the source and to distinguish it from other sources
(including, to the extent necessary for such purposes, a description of
the device, installation, or operation constituting the source).''
\935\
---------------------------------------------------------------------------
\935\ Id.
---------------------------------------------------------------------------
ii. EPA Will Treat Preliminary and Superseded Information With the Same
Confidentiality Treatment It Provides to the Final Reported Information
In the course of certifying and demonstrating compliance,
manufacturers may submit information before the applicable deadline,
and that information may be updated or corrected before the deadline
for certification or compliance reporting. Similarly, manufacturers
routinely update their applications for certification to include more
or different information. EPA views this information as Agency records
as soon as it is received through the Engine and Vehicle Certification
Information System (EVCIS). We are proposing to apply the same
confidentiality determinations to this ``early'' information by
category as is applied to information included in the final
certification request or compliance report in the categories generally.
However, EPA does not intend to proactively publish or release such
preliminary or superseded information, because we believe that the
inclusion of preliminary information in Agency publications could lead
to an inaccurate or misleading understanding of emissions or of a
manufacturer's compliance status. Note, since such early information
are Agency records upon receipt, we may be obligated to release
information from those preliminary or superseded documents that does
not qualify as CBI if a FOIA requester specifically identifies such
pre-final information in the FOIA request. EPA also does not intend to
disclose information in submitted reports until we have reviewed them
to verify the reports' accuracy, though the Agency may be required to
release such information if it is specifically requested under the
FOIA. We request comment on how the Agency can treat this kind of
preliminary or superseded information to protect the public from
incomplete or inaccurate information.
iii. Information That Is Never Entitled to Confidential Treatment
Because It Is Publicly Available or Discernible Information or Becomes
Public After a Certain Date.
We are also proposing to determine that information that is or
becomes publicly available under the applicable standard-setting parts
is not entitled to confidential treatment by EPA. Information submitted
under the standard-setting parts generally becomes publicly available
in one of two ways: (1) Information is required to be publicly
disclosed under the standard-settings parts, or (2) information becomes
readily measurable or observable after the introduction to commerce
date. Information that is required to be publicly available under the
standard-setting parts includes: Information contained in the fuel
economy label, the vehicle emission control information (``VECI'')
label, the engine emission control information label, owner's manuals,
and information submitted by the manufacturer expressly for public
release. The information in the labels is designed to make the public
aware of certain emissions related information and thus is in no way
confidential. Similarly, manufacturers submit documents specifically
prepared for public disclosure to EPA with the
[[Page 17619]]
understanding that they are intended for public disclosure. We propose
that these public facing documents are not entitled to confidential
treatment, as they are prepared expressly for public availability.
Additionally, we propose to determine that the information provided in
the list below that is measurable or observable by the public after the
source is introduced into commerce is not entitled to confidential
treatment by EPA after the introduction to commerce date. This
information may be emission data and included in the one of the
categories proposed in this action, accordingly, we propose that it is
emission data as described in Section XII.A.1.i. The fact that this
information is or becomes publicly available is an additional reason
for it to be not entitled to confidential treatment after the
introduction into commerce date. This information includes: Model and
parts information, source footprint information, manufacturer, model
year, category, service class, whether the engine is remanufactured,
engine type/category, engine displacement, useful life, power, payload
tons, intended application, model year, fuel type, tier, and vehicle
make and model. Footprint information is readily observable by the
public after the introduction to commerce date, as one can measure and
calculate that value once the source is introduced into commerce.
Additionally, models and parts information is also readily available to
the public after the source is introduced into commerce. Because this
information is publicly available, it is not entitled to confidential
treatment. Though EPA is also proposing that these proposed categories
containing this information are not entitled to confidential treatment
because they are emission data, as described in Section XI.A.1.i, the
fact that the information becomes public after introduction to commerce
is an additional basis for determining that the information is not
entitled to confidential treatment. Therefore, we would not provide any
additional notice or process prior to releasing this information in the
future.
iv. Information Not Included in This Rule's Proposed Determinations
Would Be Treated as Confidential, if the Submitter Claimed it as Such,
Until a Confidentiality Substantiation Is Submitted and a Determination
Made Under the 40 CFR Part 2 Process.
We are not proposing to make a confidentiality determination under
40 CFR 1068.11 for certain information submitted to us for
certification and compliance. This information, if claimed as
confidential by the submitters, would be treated by EPA as confidential
until such time as it is requested under the FOIA or EPA otherwise goes
through a case-by-case or class determination process. At that time, we
would pursue a confidentiality determination in accordance with 40 CFR
part 2, and as proposed in this rulemaking under 40 CFR 2.301(j)(4). We
are proposing to supersede the Table 3 CBI class determination made in
2013, such that the same categories of information in Table 3 would not
have an applicable class determination and would be subject to the part
2 process. The information we are not proposing to include in this
determination, and that would remain subject to the part 2 process,
includes:
(1) Projected production and sales,
(2) production start and end dates outside of the defect and
recall context,
(3) specific and detailed descriptions of the emissions control
operation and function,
(4) design specifications related to aftertreatment devices,
(5) specific and detailed descriptions of auxiliary emission
control devices (AECDs),
(6) plans for meeting regulatory requirements (e.g., ABT pre-
production plans),
(7) procedures to determine deterioration factors and other
emission adjustment factors and any information used to justify
those procedures,
(8) financial information related to ABT credit transactions
(including dollar amount, parties to the transaction and contract
information involved) and manufacturer bond provisions (including
aggregate U.S. asset holdings, financial details regarding specific
assets, whether the manufacturer or importer obtains a bond, and
copies of bond policies),
(9) serial numbers or other information to identify specific
engines or equipment selected for testing,
(10) procedures that apply based on the manufacturers request to
test engines or equipment differently than we specify in the
applicable standard-setting parts,
(11) information related to testing vanadium catalysts in 40 CFR
part 1065, subpart L (proposed in this rule),
(12) GPS data identifying the location and route for in-use
emission testing, and
(13) defect investigation reports. The information contained in
defect investigation reports may encompass both emission data and
information that may be CBI, so we are not proposing a determination
for this report as whole. Instead, procedurally we will treat these
reports in accordance with the existing part 2 process.
Additionally, we are proposing a category of information to include
information received through ``comments submitted in the comment
field,'' where EPA's compliance reporting software has comment fields
to allow manufacturers to submit clarifying information. We are not
proposing to make a determination on this broad category of potential
information at this time, as the comments may or may not contain
emission data. Therefore, EPA is proposing to undertake a case-by-case
determination pursuant to part 2 for any information provided in a
comment field. After further consideration, EPA is also not proposing
to make a determination at this time regarding whether the information
in Table 3 of the 2013 determination may meet the definition of
emission data or otherwise may not be entitled to confidential
treatment in certain circumstances under individual standard-setting
parts, and instead thinks that a case-by-case determination process is
better suited to these categories of information.
2. Adjustable Parameters
One of the goals of the certification process is to ensure that the
emission controls needed to meet emission standards cannot be bypassed
or rendered inoperative. Consistent with this goal, the standard-
setting parts generally require that engines, vehicles, and equipment
with adjustable parameters meet all the requirements of part 1068 for
any adjustment in the physically adjustable range. This applies for
testing pre-production engines, production engines, and in-use engines.
The underlying principles of the current regulations and policy can
be traced to the early emission standards for mechanically controlled
engines. The regulations at 40 CFR 86.094-22(e) illustrate how the
relevant provisions currently apply for heavy-duty highway engines. The
earliest generation of engines with emission control technology subject
to emission standards included components such as simple screws to
adjust a variety of engine operating parameters, including fuel-air
ratio and idle speed. Owners were then able to adjust the engines based
on their priority for power, efficiency, or durability. At the same
time, manufacturers sought to reduce emissions by limiting the physical
range of adjustment of these parameters, so EPA developed regulations
to ensure that the engines' limitations were sufficiently robust to
minimize operation outside the specified range (48 FR 1418, January 12,
1983).
Since then, heavy-duty highway engine manufacturers have developed
new technologies that did not exist when we adopted the existing
regulations related to adjustable parameters. The regulations at 40 CFR
86.094-22(e) therefore provide a limited framework under which to
administer
[[Page 17620]]
the current certification for heavy-duty highway engines. Current
certification practice consists of applying these broad principles to
mechanically controlled operating parameters in a way that is similar
for both highway and nonroad applications. EPA developed guidance with
detailed provisions for addressing adjustable parameters at
certification for land-based nonroad spark-ignition engines below 19
kW.\936\ Electronically controlled operating parameters have generally
not been treated as adjustable parameters, except that manufacturers
need to identify all available operating modes (such as eco-performance
or rabbit/turtle operation).
---------------------------------------------------------------------------
\936\ ``Clean Air Act Requirements for Small Nonroad Spark-
Ignition Engines: Reporting Adjustable Parameters and Enforcement
Guidance,'' EPA Guidance CD-12-11, August 24, 2012.
---------------------------------------------------------------------------
Manufacturers are required by existing regulations to describe in
their application for certification how they address potentially
adjustable operating parameters. As with all elements of certification,
the regulations require manufacturers to use good engineering judgment
for decisions related to adjustable parameters. The regulations also
describe a process for manufacturers to ask for preliminary approval
for decisions related to new technologies, substantially changed engine
designs, or new methods for limiting adjustability. See, for example,
40 CFR 1039.115 and 1039.210.
We are proposing a new 40 CFR 1068.50 to update the current
regulatory provisions to better describe how the established principles
and requirements related to adjustable parameters also apply for
current technologies. Thus, the new provisions would describe how our
established principles regarding adjustable parameters apply for the
full range of emission control technologies.
The proposed provisions are largely based on the regulations that
already apply for highway engines and vehicles under 40 CFR 86.094-
22(e) and 86.1833-01. Most of what we are proposing in 40 CFR 1068.50
is an attempt to codify in one place a set of provisions that are
consistent with current practice. Some proposed provisions may
represent new or more detailed approaches, as described further below,
especially in the context of electronic controls. The proposed
provisions in 40 CFR 1068.50 are intended to apply broadly across EPA's
engine, vehicle, and equipment programs. The proposed language attempts
to capture the full range of engine technologies represented by spark-
ignition and compression-ignition engines used in highway, nonroad, and
stationary applications. We are accordingly proposing to apply the new
provisions for all the types of engines, vehicles and equipment that
are broadly subject to 40 CFR part 1068, as described in 40 CFR 1068.1.
For example, the proposed provisions would apply for nonroad sectors
and for heavy-duty highway engines, but not for highway motorcycles or
motor vehicles subject to standards under 40 CFR part 86, subpart S. As
with other provisions in 40 CFR part 1068, if the standard-setting part
specifies some provisions that are different than 40 CFR 1068.50, the
provisions in the standard-setting part would apply instead of the
provisions in 40 CFR 1068.50. For example, we propose to continue to
rely on the provisions related to adjusting air-fuel ratios in 40 CFR
part 1051 for recreational vehicles in addition to the new provisions
from 40 CFR 1068.50. We are also proposing some minor adjustments to
the regulatory provisions in the standard-setting parts to align with
the proposed language in 40 CFR 1068.50.
i. Operating Parameters, Adjustable Parameters, and Statement of
Adjustable Range
The proposed regulations would codify the different meanings of the
terms ``operating parameter'' and ``adjustable parameter''. As
proposed, ``operating parameter'' would generally mean any feature that
can, by the nature of its design, be adjusted to affect emission
performance--whether that feature is a single component, a system of
components, or an electronic signal. This may include engine components
that are designed to be replaced. It may also include elements of
design involving consumption and replenishment, such as diesel exhaust
fluid (DEF) or hybrid batteries (see Section XII.A.2.i.c for a
discussion of these parameters). See proposed 40 CFR 1068.50(c).
Under the proposed regulations, an ``adjustable parameter'' would
generally be any operating parameter that is practically adjustable and
that can be adjusted using available tools in a way that affects
emissions without significantly degrading engine performance. For
example, while spark plug gap and valve lash are practically adjustable
operating parameters, we do not treat them as adjustable parameters
because adjusting them does not affect emissions without significantly
degrading engine performance. The following sections describe how we
propose to consider whether parameters are practically adjustable.
a. Mechanically Controlled Parameters
We propose in 40 CFR 1068.50(d)(1) that a mechanically controlled
parameter is considered ``not practically adjustable'' if adjustments
with ordinary tools take more than 15 minutes or involve service parts
that cost more than $30 for engines at or below 30 kW, or take more
than 60 minutes or involve service parts that cost more than $60 for
engines between 30 kW and 560 kW.\937\ This reference to ``ordinary
tools'' would include hand tools, solvents, or other supplies that are
available to the operator. Hand tools include screwdrivers, pliers,
hammers, awls, wrenches, electric screwdrivers, electric drills, and
any tools supplied by the manufacturer with the product. Any such items
that are sold at hardware stores, automotive parts supply stores, or on
the Internet are considered available. The proposed thresholds are
intended to be generally consistent with the provisions that apply
under current regulations but tailored to represent an appropriate
level of deterrence relative to typical maintenance experiences for the
different sizes of engines.
---------------------------------------------------------------------------
\937\ These costs are in 2020 dollars. Manufacturers would
adjust these values for certification by comparing to the most
recently available Consumer Price Index for All Urban Consumers
value published by the Bureau of Labor Statistics at https://www.usinflationcalculator.com/. The cost thresholds do not include
the cost of labor or the cost of any necessary tools or
nonconsumable supplies; the time thresholds refer to the time
required to access and adjust the parameter, excluding any time
necessary to purchase parts, tools, or supplies or to perform
testing.
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For engines at or above 560 kW, we propose to consider a
mechanically controlled parameter ``practically adjustable'' if the
parameter can be adjusted using any available tools. We would expect
this arrangement to cause manufacturers to take greater care for
limiting adjustability with engines at or above 560 kW. This is
appropriate because we expect owners of these low-volume, high-cost
engines are more likely to have ready access to experienced mechanics
to continuously manage the maintenance and performance of their
engines. For example, owners of marine vessels often have engineers
traveling with vessels to always be ready to perform extensive repairs
or maintenance as needed. Owners of engines at or above 560 kW also
commonly do their own work to substantially overhaul engines.
Mechanically controlled adjustable parameters usually have physical
limits or physical stops to limit the range of adjustability. We are
proposing to identify specific characteristics in 40 CFR 1068.50(e) to
illustrate how physical limits or stops should function
[[Page 17621]]
to control the adjustable range. For example, a physical stop defines
the limit of the range of adjustability for a mechanically controlled
adjustable parameter if operators cannot exceed the travel or rotation
limits using ordinary tools without causing damage exceeding specified
thresholds.
b. Electronically Controlled Parameters
We propose in 40 CFR 1068.50(d)(2) that electronically controlled
parameters would be considered ``practically adjustable'' if they can
be adjusted using any available tools (including devices that are used
to alter computer code). This would apply for engines with any degree
of electronic control. The proposed 40 CFR 1068.50(d) and (f) would
also include special provisions for determining whether electronic
control modules that can be adjusted by changing software or operating
parameters (``reflashed'') are practically adjustable and to determine
the practically adjustable range. First, where any of the following
characteristics apply for a given electronic parameter, it would be
considered practically adjustable:
If an engine family includes multiple algorithms that can
be selected or are easily accessible, the operating parameter would be
practically adjustable and each of the available settings would be
within the practically adjustable range.
If the manufacturer sells software (or other products)
that could be used to reflash the electronic control module, the
operating parameter would be practically adjustable and all those
settings would be within the practically adjustable range.
If the engines/equipment have other electronic settings
that can be adjusted using any available service tools (such as fuel
injection maps), the operating parameter would be practically
adjustable and all those settings would be within the practically
adjustable range.
Injection fuel maps and other similar electronic parameters would
not be considered practically adjustable if the manufacturer adequately
prevents access to the electronic control modules with encryption or
password protection consistent with good engineering judgment, such as
having adequate protections in place to prevent distribution and use of
passwords or encryption keys. Manufacturers would be able to exclude
electronic operating parameters from being considered adjustable
parameters (or identify them as adjustable parameters but narrow the
adjustable range) where they appropriately determine that the operating
parameters will not be subject to in-use adjustment; EPA would retain
the right to review such statements. The proposed regulations would
also allow us to specify conditions to ensure that the certified
configuration includes electronic parameter settings representing
adjustable ranges that reflect the expected range of in-use adjustment
or modification.
To address the safety, financial liability, operational, and
privacy concerns which can result from tampering, manufacturers,
industry organizations, and regulators have been working to develop
standards and design principles to improve the security of ECMs.\938\
Since security principles are constantly evolving as new threats are
identified, requiring them to be applied with specificity in an annual
emissions certification process could be problematic. In addition,
manufacturers may choose to utilize different mixes of technical
standards or principles of those recommended by these organizations,
and a one-size-fits-all approach with detailed requirements for ECM
security would be neither practical nor prudent. Manufacturers need the
flexibility to quickly implement measures to address new or emerging
threats and vulnerabilities. Accordingly, we are proposing that
manufacturers inform EPA of their ECM security measures at the time
they submit an application for certification. Manufacturers would be
required to identify and describe the measures they are using, whether
proprietary, industry technical standards, or a combination of both, to
prevent unauthorized access to the ECM. At a minimum, for determination
whether the parameter is an operating parameter or an adjustable
parameter this documentation would need to describe in sufficient
detail the measures that a manufacturer has used to: prevent
unauthorized access; ensure that calibration values, software, or
diagnostic features cannot be modified or disabled; and respond to
repeated, unauthorized attempts at reprogramming or tampering.
---------------------------------------------------------------------------
\938\ See SAE J3061, ``Cybersecurity Guidebook for Cyber-
Physical Vehicle Systems,'' January 14, 2016. Efforts are also
underway to draft a cybersecurity agreement under the auspices of
the UNECE process for WP.29 (ISO/SAE J21434).
---------------------------------------------------------------------------
Aftermarket fuel conversions for heavy-duty highway engines and
vehicles are a special case. We expect aftermarket converters to
continue their current practice of modifying engines to run on
alternative fuels under the clean alternative fuel conversion program
in 40 CFR part 85, subpart F. The anti-tampering provisions proposed in
40 CFR 1068.50 are not intended to interfere with actions aftermarket
converters may need to take to modify or replace ECMs as part of the
conversion process consistent with 40 CFR part 85, subpart F. The
proposed provisions direct manufacturers to prevent unauthorized access
to reprogram ECMs. Aftermarket converters would presumably need to
either use a replacement ECM with a full calibration allowing the
engine to run on the alternative fuel or perhaps create a piggyback ECM
that modifies the engine's calibration only as needed to accommodate
the unique properties of the alternative fuel. Aftermarket converters
could alternatively work with engine manufacturers to access and change
the engine's existing ECM programming for operation on the alternative
fuel. We request comment on any adjustment to the proposed regulatory
provisions that would be needed to address fuel conversions.
c. Consumption, Replenishment, and the Certified Configuration
Certain elements of design involving consumption and replenishment
may be considered adjustable parameters. Two significant examples are
DEF tank fill level and hybrid battery state of charge. The proposed
provisions in 40 CFR 1068.50(h) address these issues.
For these adjustable parameters, the range of adjustability is
determined based on the likelihood of in-use operation at a given point
in the physically adjustable range. We may determine that operation in
certain subranges within the physically adjustable range is
sufficiently unlikely that the subranges may be excluded from the
allowable adjustable range for testing. In such cases, the engines/
equipment are not required to meet the emission standards for operation
in an excluded subrange.
The proposal in 40 CFR 1068.50(h) describes how we would not
require new engines to be within the range of adjustability for a
certified configuration for adjustments related to consumption and
replenishment. Specifically, manufacturers would not violate the
prohibition in 40 CFR 1068.101(a)(1) to introduce into commerce a
vehicle with an empty DEF tank or an uncharged hybrid battery.
Except for these special cases related to consumption and
replenishment, engines are not in the certified configuration if
manufacturers produce them with adjustable parameters set outside the
range specified in the application for certification. Similarly,
engines are not in the certified configuration if manufacturers produce
them with other operating parameters
[[Page 17622]]
that do not conform to the certified configuration. Such engines would
therefore not be covered by a certificate of conformity and would
therefore be subject to the violation provisions of 40 CFR
1068.101(a)(1).
ii. Certification Process
The existing regulations in each standard-setting part describe how
manufacturers need to identify their adjustable parameters, along with
the corresponding physical stops and adjustable ranges. The existing
certification process includes a review of the manufacturer's specified
adjustable parameters, including consideration of the limits of
adjustability. This has generally focused on mechanically controlled
parameters. We consider the totality of the circumstances as we
determine whether a manufacturer's effort to prevent inappropriate
adjustment is adequate. See text further clarifying this principle in
proposed 40 CFR 1068.50(g). Under the existing certification process we
may also evaluate the appropriateness of a manufacturer's statement
regarding an adjustable parameter if we learn from observation of in-
use engines with such parameters or other information that a parameter
was in fact practically adjustable or that the specified adjustable
range was in fact not correct.
We are proposing to require manufacturers in the certification
application to state, with supporting justification, that they designed
mechanically controlled adjustable parameters to prevent in-use
operation outside the intended physically adjustable range, and that
they have restricted access to the electronic controls as specified in
the proposed 40 CFR 1068.50 to prevent in-use operation outside the
practically adjustable range.
We are proposing in this rule to clarify that manufacturers must
consider electronically controlled parameters to be operating
parameters that may also be adjustable. For example, engine
calibrations may include user-selectable settings for different
operating modes. Different operating modes may alternatively be
available for certain users with assistance from dealers or other
authorized service centers. All operating modes available for selection
by the operator must be described in the certification application and
are considered to fall within the engine's practically adjustable
range. The manufacturer would also describe in the certification
application how they have restricted access to the electronic controls
to prevent unauthorized modification of in-use engines. We would expect
manufacturers to follow accepted industry best practices to include
password restrictions, encryption, two-step authentication, and other
methods as appropriate. These practices will change over time and we
would expect manufacturers to implement those newer methods, especially
where there are observed cases of unauthorized changes to in-use
engines.
Manufacturers would name all available operating modes in the
application for certification and describe their approach for
restricting access to electronic controls. This description would
include naming any applicable encryption protocols, along with any
additional relevant information to characterize how the system is
designed to prevent unauthorized access. Manufacturers separately
identify information regarding their auxiliary emission control
devices. Manufacturers would not need to report additional detailed
programming information describing electronically adjustable operating
parameters that are unavailable to owners.
While EPA would still retain the right to review the manufacturer's
specified adjustable parameters in the certification process, the
manufacturer would be responsible for ensuring all aspects of the
manufacturer's statements regarding adjustable parameters are
appropriate for each certification application. EPA may review this
information each year to evaluate whether the designs are appropriate.
As industry practices evolve to improve tamper-resistance with respect
to electronic controls, we may require manufacturers to upgrade tamper-
resistance features to include more effective protocols in order to
support their statement that the electronic controls are both
restricted from unauthorized access and limited to the identified
practically adjustable range.
We are proposing to apply the new provisions in 40 CFR 1068.50
starting with model year 2024. This proposed implementation date would
allow time for updating EPA's certification software and procedures.
Manufacturers would continue to be required to meet existing
regulations related to adjustable parameters before model year 2024
under this proposal. The proposed provisions are intended to include
only modest changes for mechanically controlled parameters. As
described in Section XII.2.i.b, engine manufacturers have described
their significant efforts to limit unauthorized access to
electronically controlled parameters. We therefore expect that
manufacturers would not need additional time beyond model year 2024 to
comply with the new provisions. We request comment on whether this
proposal provides sufficient time to comply with all the proposed
provisions in 40 CFR 1068.50.
The proposed provisions in 40 CFR 1068.50 are not intended to limit
the tampering prohibition of 40 CFR 1068.101(b)(1) or the defeat device
prohibition of 40 CFR 1068.101(b)(2). For example, it would be
prohibited tampering to bypass a manufacturer's stops. Similarly,
software that reduces the effectiveness of controls specified by the
manufacturer in the application for certification would be a prohibited
defeat device. See proposed 40 CFR 1068.50(k).
If EPA discovers that someone manufactures or installs a modified
ECM or reflashes an engine's ECM in a way that is not a certified
configuration represented in the application for certification, those
persons could be held liable for violating the tampering prohibition of
40 CFR 1068.101(b)(1) or the defeat-device prohibition in 40 CFR
1068.101(b)(2). As we gather information about cases where third
parties have successfully penetrated ECM access restrictions, under our
proposed regulations the manufacturer would be responsible in each
certification application for ensuring all aspects of the
manufacturer's statements regarding such adjustable parameters are
still appropriate and we may also engage with the manufacturer to see
if there is need or opportunity to upgrade future designs for better
protection.
iii. Engine Inspections
EPA may want to inspect engines to determine if they meet the
proposed specifications. These inspections could be part of the
certification process, or we could inspect in-use engines after
certification. For example, we may request a production line engine be
sent to an EPA designated lab for inspection to test the limits of the
adjustable parameters as described in proposed 40 CFR 1068.50(d)(1).
iv. Right To Repair
Several states are pursuing legislative initiatives to require
engine manufacturers and other companies to make it easier for owners
to repair or modify products. As described in Section IV.B.3, this
proposed rule includes several provisions intended to improve or
increase access to service information for owners and mechanics. Given
the complexity of modern engines, access to service information is
important to sustain the expectation that engines and their emission
controls will
[[Page 17623]]
continue to work properly over their operating life.
That objective does not extend to engines to the extent they rely
on electronic controls to manage engine operation to achieve the
required level of emission control. In fact, the proposed approach to
treat electronic controls without adequately restricted access as
adjustable parameters is intended specifically to prevent owners and
mechanics from being able to modify those electronic controls to allow
in-use operation outside of the practically adjustable range. Any state
regulation requiring manufacturers to provide access to these controls
would be directly in conflict with the Clean Air Act prohibition
against tampering with certified engines and the prohibition against
using defeat devices to circumvent emission standards.
3. Exemptions for Engines, Vehicles, and Equipment Under 40 CFR Part
1068, Subparts C and D
40 CFR part 1068, subparts C and D, describe various exemption
provisions for engines, vehicles and equipment that are subject to
emission standards and certification requirements. We are proposing to
amend several of these exemption provisions. The following paragraphs
use the term engines to refer generically to regulated engines,
vehicles and equipment.
The test exemption in 40 CFR 1068.210 applies for certificate
holders performing test programs ``over a two-year period''. We are
proposing to remove this time limitation. We may impose reasonable time
limits on the duration of the exemption for individual engines under
another existing provision (40 CFR 1068.210(e)). Such limitations may
take the form of a defined time period for manufacturers to produce
exempt engines, or a defined time period for individual engines to
remain in exempt status. This exemption applies for a wide range of
products and experience has shown that circumstances may call for the
exemption to apply for longer than (or less than) two years. We may
therefore continue to apply a two-year limit for producing or using
exempt engines based on a case-specific assessment of the need for the
exemption. We could alternatively identify a shorter or longer
exemption period based on the circumstances for each requested
exemption. The exemption approval could also allow test engines to
operate indefinitely, perhaps with additional conditions on modifying
the engine to include software or hardware changes that result from the
test program or other design improvements. This approach may be
appropriate for manufacturing one or more engines as part of a pilot
project to prove out designs and calibrations for meeting new emission
standards. Separate provisions apply for importing engines under the
testing exemption in 40 CFR 1068.325, which we discuss further later in
this section.
The display exemption in 40 CFR 1068.220 applies for using
noncompliant engines/equipment for display purposes that are ``in the
interest of a business or the general public.'' The regulation
disallows the display exemption for private use, private collections,
and any other purposes we determine to be inappropriate. We have been
aware of several cases involving displays we may have considered to be
in the interest of the general public but they did not qualify for the
display exemption because they were mostly for private use. Experience
has shown that it may be difficult to distinguish private and public
displays. For example, private collections are sometimes shared with
the general public. We are accordingly proposing to preserve the
fundamental limitation of the display exemption to cases involving the
interest of a business or the general public. We propose to revise 40
CFR 1068.220 to no longer categorically disallow the display exemption
for engines and vehicles displayed for private use or for engines in
private collections. We propose to retain the discretion to disallow
the display exemption for inappropriate purposes. This would apply, for
example, if engines or vehicles from a private collection will not be
displayed for the general public or for any business interest.
Consistent with longstanding policy, such private displays do not
warrant an exemption from emission standards.
The regulation defines provisions that apply for ``delegated
assembly'' of aftertreatment and other components in 40 CFR 1068.261.
Under the current regulation, manufacturers must follow a set of
detailed requirements for shipping partially complete engines to
equipment manufacturers to ensure that the equipment manufacturer will
fully assemble the engine into a certified configuration. A much
simpler requirement applies for engine manufacturers that produce
engines for installation in equipment that they also produce.
Manufacturers have raised questions about how these requirements apply
in the case of joint ventures, subsidiary companies, and similar
business arrangements. We are proposing to revise 40 CFR 1068.261(b)
through (d) to clarify that the simpler requirements for intra-company
shipments apply for engines shipped to affiliated companies.
Conversely, engine manufacturers shipping partially complete engines to
any unaffiliated company would need to meet the additional requirements
that apply for inter-company shipments. We define ``affiliated
companies'' in 40 CFR 1068.30.
The identical configuration exemption in 40 CFR 1068.315(h) allows
for importation of uncertified engines that are identical to engines
that have been certified. This might apply, for example, for engines
that meet both European and U.S. emission standards but were originally
sold in Europe. We are proposing to modify the regulatory language from
``identical'' to ``identical in all material respects.'' This change
allows for minor variation in engines/equipment, such as the location
of mounting brackets, while continuing to require that engines/
equipment remain identical to a certified configuration as described in
the manufacturer's application for certification.
The ancient engine/equipment exemption in 40 CFR 1068.315(i)
includes an exemption for nonconforming engines/equipment that are at
least 21 years old that are substantially in their original
configuration. We originally adopted these for nonroad spark-ignition
engines in 2002 to align with a similar exemption that was in place for
light-duty motor vehicles (67 FR 68242, November 8, 2002). Now that
part 1068 applies for a much wider range of applications, many with
very long operating lives, it has become clear that this exemption is
no longer appropriate for importing nonconforming engines. Keeping the
exemption would risk compromising the integrity of current standards to
the extent importers misuse this provision to import high-emitting
engines. This was not the original intent of the exemption. We are
therefore proposing to remove the ancient engine/equipment exemption.
The identical configuration exemption will continue to be available to
allow importation of nonconforming engines/equipment that continue to
be in a configuration corresponding to properly certified engines.
The regulations at 40 CFR 1068.325 describe provisions that apply
for temporarily exempting engines/equipment from certification
requirements. As noted in the introduction to 40 CFR 1068.325, we may
ask U.S. Customs and Border Protection (CBP) to require a specific bond
amount to make sure importers comply with applicable requirements.
[[Page 17624]]
We use the imports declaration form (3520-21) to request CBP to require
a bond equal to the value of these imported engines/equipment for
companies that are not certificate holders. Several of the individual
paragraphs describing provisions that apply for specific exemptions
include a separate statement requiring the importer to post bond for
these products. We are proposing to remove the reference to the bond
requirement in the individual paragraphs because the introduction
addresses the bonding requirement broadly for all of 40 CFR 1068.325.
We are proposing to revise the diplomatic or military exemption at
40 CFR 1068.325(e) to clarify that someone qualifying for an exemption
would show written confirmation of being qualified for the exemption to
U.S. Customs and Border Protection, not EPA. This may involve
authorization from the U.S. State Department or a copy of written
orders for military duty in the United States. Consistent with current
practice, EPA would not be involved in the transaction of importing
these exempted products, except to the extent that U.S. Customs and
Border Protection seeks input or clarification of the requirements that
apply.
The regulations at 40 CFR 1068.260(c) currently include an
exemption allowing manufacturers to ship partially complete engines
between two of their facilities. This may be necessary for assembling
engines in stages across short distances. It might also involve
shipping engines across the country to a different business unit under
the same corporate umbrella. The regulation at 40 CFR 1068.325(g)
includes additional provisions for cases involving importation. Multi-
national corporations might also import partially complete engines from
outside the United States to an assembly plant inside the United
States. We are proposing to revise 40 CFR 1068.325(g) to require that
imported engines in this scenario have a label that identifies the name
of the company and the regulatory cite authorizing the exemption. This
would provide EPA and U.S. Customs and Border Protection with essential
information to protect against parties exploiting this provision to
import noncompliant engines without authorization.
Most of the exemptions that allow manufacturers to import
uncertified engines include labeling requirements to identify the
engine manufacturer and the basis of the exemption. We are proposing to
add a general requirement in 40 CFR 1068.301 to clarify that labels are
required on all exempted engines. In cases where there are no labeling
specifications for a given exemption, we are proposing to create a
default labeling requirement to add a label for exempted engines to
identify the engine manufacturer and the basis of the exemption.
4. Other Amendments to 40 CFR Part 1068
We are proposing the following additional amendments to 40 CFR Part
1068:
Section 1068.1: Clarifying how part 1068 applies for older
engines. This is necessary for nonroad engines certified to standards
under 40 CFR parts 89, 90, 91, 92, and 94 because those emission
standards and regulatory provisions have been removed from the CFR.
These amendments were inadvertently omitted from the rule to remove
those obsolete parts.
Section 1068.1: Clarifying how part 1068 applies for motor
vehicles and motor vehicle engines. Vehicles and engines certified
under part 86 are subject to certain provisions in part 1068 as
specified in part 86. Vehicles and engines certified under parts 1036
and 1037 are subject to all the provisions of part 1068. This
correction aligns with regulatory text adopted in previous rulemakings.
Section 1068.101(a): The regulations at 40 CFR 1068.101(a)
set forth the prohibitions that apply for engines and equipment that
are subject to EPA emission standards and certification requirements.
The regulation includes at 40 CFR 1068.101(a)(2) a prohibition related
to reporting and recordkeeping requirements. Section 1068.101(a)(3)
similarly includes a prohibition to ensure that EPA inspectors have
access to test facilities. These prohibitions derive from CAA section
208(a), which applies the information and access requirements to
manufacturers ``and other persons subject to the requirements of this
part or part C.'' The very first provision of 40 CFR part 1068 at 40
CFR 1068.1(a) clearly makes the provisions of part 1068 applicable ``to
everyone with respect to the engine and equipment categories as
described in this paragraph (a)[. . . .] including owners, operators,
parts manufacturers, and persons performing maintenance''. However, the
regulation in 40 CFR 1068.101(a) as written inadvertently limits the
prohibitions to manufacturers. We are accordingly proposing to revise
the scope of the prohibitions in 40 CFR 1068.101(a) to apply to both
manufacturers and ``other persons as provided in 40 CFR 1068.1(a)'' in
accord with those in CAA section 203(a).
Section 1068.101(b)(5): Removing extraneous words.
Section 1068.240(a): Removing reference to paragraph (d)
as an alternative method of qualifying for the replacement engine
exemption. Paragraph (d) only describes some administrative provisions
related to labeling partially complete engines so it is not correct to
describe that as an additional ``approach for exempting'' replacement
engines.
Section 1068.240(b) and (c): Adding text to clarify that
owners may retain possession of old engines after installing an exempt
replacement engine. This is intended to address a concern raised by
engine owners that they generally expect to be able to continue to use
a replaced engine.\939\ Engine owners stated that they expect to use
the replaced engine for either replacement parts or continued use in a
different piece of equipment and were surprised to learn that engine
manufacturers were insisting that the owner turn ownership of the old
engine to the engine manufacturer. The existing regulation disallows
simply installing those replaced engines in a different piece of
equipment, but destroying the engine block and using the engine core as
a source of replacement parts is acceptable under the existing
regulation.
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\939\ Email exchange regarding replacement engines, August 2020,
Docket EPA-HQ-OAR-2019-0055.
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Sections 1068.601 and 1068.630: Adding provisions to
establish procedures for hearings related to an EPA decision to approve
maintenance procedures associated with new technology for heavy-duty
highway engines. As described in Section IV.B.5.v, we are proposing to
update regulatory provisions related to engine maintenance for heavy-
duty highway engines. Section XII.A.9 describes how we may eventually
extend those same provisions for nonroad engines. The provisions
proposed in this rule include a commitment for EPA to describe approved
maintenance for new technology in a Federal Register notice, along with
an allowance for any manufacturer to request a hearing to object to
EPA's decision. The general provisions related to hearing procedures in
40 CFR part 1068, subpart G, cover the maintenance-related hearing
procedures. We are proposing to amend the regulation to provide
examples of the reasons aa manufacturer may request a hearing,
including if a manufacturer believes certain EPA decisions may cause
harm to its competitive position, and to add detailed specifications
for requesting
[[Page 17625]]
and administering such a hearing for maintenance-related decisions for
heavy-duty highway engines.
5. Engine and Vehicle Testing Procedures (40 CFR Parts 1036, 1037, 1065
and 1066)
The regulations in 40 CFR part 1036, subpart F, 40 CFR part 1037,
subpart F, and 40 CFR parts 1065 and 1066 describe emission measurement
procedures that apply broadly across EPA's emission control programs
for engines, vehicles, and equipment. This rule includes several
proposed amendments to these regulations.
We are proposing to delete the hybrid engine test procedure in 40
CFR 1036.525 as it was applicable only for model year 2014 to 2020
engines and has been replaced with the hybrid powertrain test procedure
for model 2021 and later engines in 40 CFR 1037.550.
We are proposing updates to the engine mapping test procedure in 40
CFR 1065.510. To generate duty cycles for each engine configuration,
engine manufacturers identify the maximum brake torque versus engine
speed using the engine mapping procedures of 40 CFR 1065.510. The
measured torque values are intended to represent the maximum torque the
engine can achieve under fully warmed-up operation when using the fuel
grade recommended by the manufacturer across the range of engine speeds
expected in real-world conditions. Historically, the mapping procedure
required the engine to stabilize at discrete engine speed points
ranging from idle to the electronically limited highest RPM before
recording the peak engine torque values at any given speed. We adopted
a provision in 40 CFR 1065.510(b)(5)(ii) that allows manufacturers to
perform a transient sweep from idle to maximum rated speed, which
requires less time than stabilizing at each measurement point.
The proposed updates to the engine mapping test procedure in 40 CFR
1065.510 are intended to ensure the resulting engine map achieves its
intended purpose. The current test procedure is intended to generate a
``torque curve'' that represents the peak torque at any specific engine
speed point. The transient sweep from idle to maximum rated speed can
create engine conditions that trigger electronic control features on
modern heavy-duty spark-ignition engines that result in lower-than-peak
torque levels. Engine control features that can cause variability in
the maximum torque levels include spark advance, fuel-air ratio, and
variable valve timing that temporarily alter torque levels to meet
supplemental goals (such as torque management for transmissions
shifts).\940\ If the engine map does not capture the true maximum
torque, the duty cycles generated using the map may not accurately
recreate the highest-load conditions that could lead to higher
emissions in the real-world.
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\940\ These AECDS are typically electronic controls that are
timer-based and initiated for a set duration. In a transient test,
measurements are taken continuously, and the controls remain
engaged; the same controls would ``time out'' if each measurement
was taken at stabilized conditions.
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We are proposing to update 40 CFR 1065.510(b)(5)(ii) to require
that the torque curve established during the mapping procedure
represent the highest torque level possible when using the
manufacturer's recommended fuel grade. Specifically, we are proposing
to require manufacturers to disable electronic controls or other
auxiliary emission control devices if they are of a transient nature
and impact peak torque during the engine mapping procedure.\941\
Manufacturers would continue to implement their engine control during
the duty cycle tests, enabling their engines to react to the test
conditions as they would in real world operation. The proposed changes
to the mapping procedure would ensure the test duty cycle appropriately
represents torque output and emissions during high-load and transient
conditions.
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\941\ These electronic controls would be reported as an AECD
using 40 CFR 1036.205(b).
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There may be other ways to update the mapping procedure to ensure
maximum torque, such as a change to the order or duration of the torque
measurement points. We seek comment, including relevant data, on the
proposed procedure update as well as other approaches we should
consider.
This rule includes the following additional proposed amendments to
40 CFR parts 1065 and 1066:
Sections 1065.301 and 1065.1001: Revising NIST-
traceability requirements to allow the use of international standards
recognized by the CIPM Mutual Recognition Arrangement without prior EPA
approval. The current regulation allows us to approve international
standards that are not NIST-traceable, but this was intended only to
accommodate laboratories in other countries that meet CIPM requirements
instead of following NIST-traceable protocols. With this approach there
would no longer be any need for a separate approval process for using
international standards that are not NIST-traceable. NIST-traceable
standards are traceable to the International System of Units (SI) as
specified in NIST Technical Note 1297, which is referenced in the
definition of NIST-traceable in 40 CFR part 1065. This same
traceability to the International System of Units is required of
standards recognized by the CIPM Mutual Recognition Arrangement, thus
putting them on par with NIST-traceable standards.
Section 1065.298: Proposing a new 40 CFR 1065.298 to
codify the in-use particulate matter (PM) measurement method that
augments real-time PM measurement with gravimetric PM filter
measurement for field-testing analysis. This method has been approved
for use for over 10 years as an alternative method under 40 CFR 1065.10
and 1065.12.
Section 1065.410: Clarifying that manufacturers may
inspect engines using electronic tools to monitor engine performance.
For example, this may apply for OBD signals, onboard health monitors,
and other prognostic tools manufacturers incorporate into their engine
designs. As described in the current regulation, inspection tools are
limited to those that are available in the marketplace. This prevents
engine manufacturers from handling a test engine more carefully than
what would be expected with in-use engines. Extending that principle to
inspection with electronic tools, we propose to limit the use of those
inspections to include only information that can be accessed without
needing specialized equipment.
Section 1065.650(c)(6): Adding an allowance to determine
nonmethane nonethane hydrocarbon (NMNEHC) for engines fueled with
natural gas as 1.0 times the corrected mass of NMHC if the test fuel
has 0.010 mol/mol of ethane or more. This may result in a higher
reported NMNEHC emission value. The engine manufacturer may use this
method if reducing test burden is more important than the potential for
a slightly higher reported emission value.
Section 1065.720: Removing the test fuel specification
related to volatility residue for liquefied petroleum gas. The
identified reference procedure, ASTM D1837, has been withdrawn, at
least in part, due to limited availability of mercury thermometers.
There is no apparent replacement for ASTM D1837. Rather than proposing
an alternative specification for volatility residue, we would instead
rely on the existing residual matter specification based on the
measurement procedure in ASTM D2158. This alternative specification
should adequately address concerns about nonvolatile impurities in the
test fuel.
Section 1065.910(b): Adding a requirement to locate the
PEMS during field testing in an area that minimizes
[[Page 17626]]
the effects of ambient temperature changes, electromagnetic radiation,
shock, and vibration. This may involve putting the PEMS in an
environmental enclosure to reduce the effect of these parameters. We
are also proposing to remove (1) the recommendation to install the PEMS
in the passenger compartment because that does not necessarily lead to
better mitigation of temperature effects as the cab temperature can
vary during vehicle soaks, (2) ambient pressure as a parameter to
minimize as there are no known pressure effects on PEMS, and (3)
ambient hydrocarbon as a parameter because it is more of a PEMS design
issue that is handled with an activated carbon filter on the burner air
inlet, which is already covered in 40 CFR 1065.915(c).
Section 1065.920: Broadening the PEMS calibration and
verification requirements to make them applicable to the new emission
measurement bin structure being proposed in 40 CFR part 1036. The
verification is now generic to verifications for both NTE and binned
windows where you acquire a shift-day's worth of data over 6 to 9 hours
and then process the data as you would for an in-use test (either NTE
or binned windows) and compare the performance of the PEMS to the lab-
based measurement system.
Section 1065.935(d): Updating the zero and span
verification requirements to include new provisions for the emission
measurement bin structure being proposed in 40 CFR part 1036 and
retaining the current requirements for NTE testing only. The procedure
now includes the requirement to perform zero-verifications at least
hourly using purified air. Span verifications must be performed at the
end of the shift-day or more frequently based on the PEMS
manufacturer's recommendation or good engineering judgment.
Section 1065.935(g)(6): Adding a new paragraph to include
new drift limits instead of those in 40 CFR 1065.550 for the emission
measurement bin structure being proposed in 40 CFR part 1036. The
analyzer zero drift limit between the hourly or more frequent zero
verifications is 2.5 ppm, while the limit over the entire shift-day (or
more frequently if you perform zero-adjustments) is 10 ppm. The
analyzer span drift limit between the beginning and end of the shift-
day or more frequent span verification(s) or adjustment(s) must be
within 4 percent of the measured span value.
Sections 1065.1123, 1065.1125, and 1065.1127: Adding new
regulatory sections to migrate the smoke test procedure in 40 CFR part
86, subpart I, into 40 CFR part 1065. This would provide a common
location for the test procedure and analyzer requirements for all parts
that still require smoke measurement with the exception of locomotive
testing. The locomotive test procedure would continue to reside in 40
CFR part 1033, subpart F, as it is specific to locomotive testing and
operation at specific notches. No updates were made to the procedure
that would affect analyzer requirements and setup or how a laboratory
would report test results. For all engines required to carry out smoke
testing, other than locomotive engines, we are proposing to update
operation at curb idle speed to warm idle speed and rated speed to
maximum test speed. We believe this proposed change will not adversely
affect the acceleration and lugging operation modes of the test and
this update will now make smoke testing consistent with all other
engine-based testing that now use warm idle speed and maximum test
speed.
Part 1066, subpart D: Referencing an updated version of
SAE J2263 for coastdown measurements. The updated standard incorporates
EPA guidance for vehicles certified under 40 CFR part 86, subpart
S.\942\ The updated version of the test method also reduces the wind
speed allowed for performing measurements, allows for adding ballast to
vehicles if needed, and adds clarifying procedures for testing on oval
tracks. These changes align with current practice for light-duty
vehicles, and the changes would have no substantial effect for
measurements with heavy-duty vehicles. We are therefore proposing to
apply the updated version of SAE J2263 for all light-duty and heavy-
duty vehicles.
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\942\ ``Determination and Use of Vehicle Road-Load Force and
Dynamometer Settings'', EPA Guidance Document CD-15-04, February 23,
2015.
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Section 1066.420: Adding the existing 40 CFR 86.140-94
requirement to zero and span calibrate the hydrocarbon analyzer by
overflowing the zero and span gas at the hydrocarbon sampling system
probe inlet during analyzer calibration when testing vehicles that are
14,000 GVWR or less. This requirement was inadvertently missed during
the migration of the light-duty test procedures to 40 CFR part 1066.
Section 1066.831: Removing the reference to 40 CFR part
1065 regarding how to measure THC emissions, as the method for
measuring THC emission is already covered in 40 CFR part 1066, subparts
B and E.
This rule includes additional proposed amendments that are regarded
as clarifications in the following sections of 40 CFR parts 1036, 1037,
1065, and 1066:
40 CFR 1036.501, 1036.503, 1036.505, 1036.510, 1036.527, 1036.530,
1036.535, 1036.540, and 1036.543; 40 CFR 1037.320, 1037.510, 1037.515,
1037.520, 1037.534, 1037.540, 1037.550, 1037.551, 1037.555, 1037.601,
1037.615, and 1037.725; 40 CFR 1065.1, 1065.5, 1065.10, 1065.12,
1065.140, 1065.190, 1065.210, 1065.284, 1065.301, 1065.305, 1065.307,
1065.308, 1065.309, 1065.315, 1065.320, 1065.325, 1065.330, 1065.345,
1065.350, 1065.410, 1065.501, 1065.510, 1065.512, 1065,514, 1065.545,
1065.610, 1065.650, 1065.655, 1065.660, 1065.667, 1065.680, 1065.695,
1065.715, 1065.720, 1065.790, 1065.901, 1065.915, 1065.920, 1065.1001,
and 1065.1005; and 40 CFR 1066.110, 1066.220, 1066.415, 1066.710,
1066.815, 1066.835, 1066.845, 1066.1001, and 1066.1005.
6. Vanadium-Based SCR Catalysts
In certain diesel engine applications vanadium-based SCR catalysts
may provide a performance and cost advantage over other types of
catalysts. However, vanadium material can sublime from the catalyst in
the presence of high exhaust gas temperatures.\943\ Sublimation of
vanadium catalyst material leads to reduced NOX conversion
efficiency of the catalyst and possible exposure of the public to
vanadium emissions. In 2016 EPA provided certification guidance to
manufacturers of diesel engines equipped with vanadium-based SCR
catalysts (``2016 guidance'').\944\ The certification guidance
clarified EPA's expectations for manufacturers using vanadium-based SCR
catalysts and provided our views and recommendations on reasonable
steps manufacturers could take to protect against excessive loss of
vanadium from these SCR systems. We are now proposing to codify these
provisions as regulatory requirements for using vanadium-based SCR
catalysts. We propose to adopt these requirements for all types of
diesel engines. The proposed regulatory provisions are consistent with
the 2016 guidance and would begin to apply when the final rule becomes
effective. To make this effective immediately for all current and
future MY diesel engines, we are proposing to update 40 CFR 86.007-11
(to cover HD engines through MY 2026) to reference the new 40 CFR
1036.115(g)(2) which contains this
[[Page 17627]]
requirement. We request comment on any additional time needed by
manufacturers to comply with the proposed requirements.
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\943\ The temperature at which vanadium sublimation occurs
varies by engine and catalyst and is generally 550[deg] C or higher.
\944\ ``Certification of Diesel Engines Equipped with Vanadium-
based SCR Catalyst'', EPA guidance document CD-16-09, June 13, 2016.
---------------------------------------------------------------------------
Specifically, we are proposing that manufacturers of heavy-duty
diesel engines equipped with vanadium-based SCR catalysts determine
vanadium sublimation temperatures and thermal management strategies and
include documentation in their certification applications. EPA would
use the information submitted by manufacturers in its evaluation of a
manufacturer's engine and aftertreatment design as part of its
application for certification.
In their certification applications, engine manufacturers would be
required to provide information identifying the vanadium sublimation
temperature threshold for the specific catalyst product being used. To
identify the vanadium sublimation temperature, manufacturers would be
required to use the vanadium sublimation sampling and analytical test
method identified in the 2016 guidance.\945\ Manufacturers also would
be required to identify their thermal management strategy for
preventing the vanadium sublimation temperature from being exceeded. In
addition, manufacturers would be required to identify how their thermal
management strategy will protect the catalyst in the event of high
temperature exotherms resulting from upstream engine component
failures, as well as exotherms resulting from hydrocarbon buildup
during normal engine operation. EPA would expect to approve
applications that include thermal management strategies that prevent
exhaust gas temperatures from exceeding the sublimation temperature
threshold (i.e., the temperature below which vanadium emissions are
less than the method detection limit in the test method proposed to be
included in 40 CFR part 1065, subpart L).
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\945\ EPA is proposing to codify the test method in CD-16-09 in
40 CFR part 1065, subpart L; 40 CFR 1065.12 describes the process
for approving alternative test procedures.
---------------------------------------------------------------------------
7. ULSD-Related Exemption for Guam
EPA's in-use fuel requirements at 40 CFR part 1090 include an
exemption from the 15-ppm sulfur standard for Guam, American Samoa, and
the Commonwealth of the Northern Mariana Islands (40 CFR 1090.620).
Diesel fuel meeting the 15-ppm standard is known as ultra-low sulfur
diesel or ULSD. EPA's emission standards for highway and nonroad diesel
engines generally involves SCR as a control technology. The durability
of SCR systems depends on the use of fuel meeting the 15-ppm ULSD
standard, so we adopted a corresponding exemption from the most
stringent emission standards for engines used in these three
territories (see 40 CFR 86.007-11(f) for heavy-duty highway engines and
40 CFR 1039.655 for land-based nonroad diesel engines).
Guam has in the meantime adopted rules requiring the 15-ppm sulfur
standard for in-use diesel fuel for both highway and nonroad engines
and vehicles. As a result, there is no longer a reason to keep the
exemption from emission standards for engines used in Guam. We are
therefore proposing to remove the exemption for these engines in Guam.
Since there is no question of feasibility or other issues related to
availability of certified engines for Guam, we are proposing to remove
the exemption upon the effective date of the final rule, which we
anticipate as late in 2022 or early in 2023. We request comment on the
need for lead time or any other transitional provisions related to
removing the exemption.
We are not proposing to remove the exemption from American Samoa
and the Northern Mariana Islands at this time as we are not aware of
the adoption of ULSD requirements in those territories. We seek comment
on the status of the use of ULSD in American Samoa and the Northern
Mariana Islands.
We are also proposing to clarify that the exemption for land-based
nonroad diesel engines at 40 CFR 1039.655 applies only for engines at
or above 56 kW. Smaller engines are not subject to NOX
standards that would lead manufacturers to use SCR or other sulfur-
sensitive technologies, so we would not expect anyone to be using this
exemption for engines below 56 kW in any area where the exemption
applies. We intend to revisit the exemption from the 15-ppm ULSD
standard for diesel fuel in Guam under 40 CFR part 1090 in a future
action. Removal of exemption for diesel fuel in Guam would likely
involve new or revised regulatory provisions for parties that make,
distribute, and sell diesel fuel in Guam such as additional reporting,
recordkeeping, and other compliance-related provisions.
8. Deterioration Factors for Certifying Nonroad Engines
Section IV describes a proposed approach for manufacturers of
heavy-duty highway engines to establish deterioration factors (DFs)
based on bench-aged aftertreatment in combination with a plan for
testing in-use engines to verify that the original deterioration factor
properly predicts an engine's emission levels at the end of the useful
life. As described in Section IV.F, we are proposing the new approach
for establishing deterioration factors to take advantage of available
techniques for bench-aging aftertreatment devices to streamline the
certification and product-development timeline. The leaner up-front
testing is complemented by measurements from in-use engines to verify
that the original deterioration factors are still appropriate for
certifying engines in later model years.
This same dynamic applies for nonroad applications. We are
therefore proposing to allow manufacturers of all types of nonroad
diesel engines and manufacturers of land-based nonroad spark-ignition
engines above 19 kW to use these same procedures to establish and
verify DFs. These proposed provisions would apply for 40 CFR parts
1033, 1039, 1042, and 1048. We are not proposing any changes to the
existing certification and durability procedures for certifying these
engines for those who choose not to rely on the proposed provisions
with bench-aged aftertreatment.
Most of the DF verification procedures proposed for heavy-duty
highway engines apply equally for nonroad engines, but unique aspects
of each certification program call for making the following
adjustments:
Marine and land-based nonroad diesel engines are subject
to not-to-exceed standards and corresponding test procedures that would
continue to apply instead of the in-use measurement protocols proposed
in this rule for heavy-duty highway engines.
Land-based nonroad spark-ignition engines above 19 kW
(Large SI engines) are subject to field-testing standards and
corresponding test procedures that would continue to apply instead of
the in-use measurement protocols proposed in this rule for heavy-duty
highway engines.
Locomotives are not subject to off-cycle emission
standards or emission measurement procedures that apply during normal
in-use operation. However, manufacturers can perform in situ testing on
in-use locomotives that meets all the specifications for certification
testing in a laboratory. This allows for testing in-use engines to
verify that deterioration factors based on bench-aged aftertreatment
devices are appropriate for predicting full-life emissions.
Each type of nonroad diesel engine already has sector-
specific methods for calculating infrequent regeneration adjustment
factors.
We are not proposing to allow this approach for certifying
recreational
[[Page 17628]]
vehicles, land-based nonroad spark-ignition engines at or below 19 kW,
or marine spark-ignition engines. These engines are generally subject
to certification of a useful life that is much shorter than the values
that apply for the types of engines for which we are proposing to allow
the new DF verification procedures. Many nonroad spark-ignition engines
are also certified without aftertreatment. As a result, it is not clear
that there would be any potential for manufacturers of these other
types of engines to find a benefit of using the proposed DF
verification procedures.
We request comment on this proposed alternative for establishing
and verifying deterioration factors for the identified nonroad engines.
We also request comment on the adjustments proposed for the identified
engine types, and on extending the DF verification protocol to the
other nonroad spark-ignition applications.
9. Serviceability, Allowable Maintenance, and Hearing Procedures
Section IV describes how we are proposing to update maintenance-
related specifications for heavy-duty highway engines. This includes
changes to require manufacturers to comply with emission standards
based on less frequent critical emission-related maintenance and to
provide greater access to servicing information on the engine's
emission control information label and in the owners manual. The
proposal also includes substantial changes to modernize the description
and organization of the maintenance specifications as part of the
overall migration of regulatory provisions from 40 CFR part 86 to 40
CFR part 1036. Many of these structural changes are intended to align
with analogous provisions already adopted for the various nonroad
sectors, but the proposal includes several things that depart from
those other regulations.
We are not proposing to make changes to maintenance-related
specifications for nonroad engines or equipment. However, we will
likely propose amendments in a future rulemaking to align nonroad
regulations with many of the maintenance-related provisions we adopt in
this rule. As a result, we encourage commenters to review this proposed
rule with consideration of the potential for these maintenance-related
provisions to apply in the future for each of the nonroad sectors as
appropriate.
B. Heavy-Duty Highway Engine and Vehicle Emission Standards (40 CFR
Parts 1036 and 1037)
1. Timing of Annual Reports
We are proposing to simplify annual reporting requirements to
account for the extensive information submissions related to the
greenhouse gas emission standards. Vehicle manufacturers are required
to report on GEM results and production volumes for thousands of
distinct vehicle configurations at the end of the model year to show
that emission credits related to calculated average CO2
emission rates are sufficient to comply with standards. The regulation
currently requires an interim end-of-year report by March 31 and a
final report by September 30 (see 40 CFR 1037.730). This same schedule
is typical for documentation related to emission credits for various
types of nonroad engines and vehicles. In contrast to those nonroad
programs, compliance with the heavy-duty highway CO2
emission standards relies on a detailed assessment of GEM results and
corresponding production volumes to determine all the necessary credit
calculations for the model year. We propose to modify the regulation at
40 CFR 1037.730 to no longer require the interim end-of-year report,
because we have observed that manufacturers need more time to complete
their effort to fully document their compliance for the model year and
we believe the interim end-of-year report is unnecessary for heavy-duty
vehicles. The regulation allows us to waive this interim report, and we
have routinely approved such requests. We are not proposing any change
to the final report due in September and would continue to rely on that
final report to evaluate compliance with standards.
Engine manufacturers generate and use emission credits based on
production volumes that correspond to the vehicle production. As a
result, it is beneficial for both EPA and engine manufacturers to align
the emission credit reporting requirements for engines and vehicles. We
are therefore proposing to revise 40 CFR 1036.730 to also omit the
interim end-of-year report and instead rely only on the final report
submitted by September 30 following each model year. In addition, the
regulations at 40 CFR 1036.250 and 1037.250 currently specify that
engine and vehicle manufacturers must report their production volumes
within 90 days after the end of the model year. For the same reasons
given for modifying the schedule for credit reports, we propose to
align this production reporting with the final ABT report, requiring
manufacturers to report their production volumes also by September 30
following the end of the model year. These proposed changes address a
comment by the Truck and Engine Manufacturers Association in a recent
rulemaking.\946\
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\946\ ``Comments of the Truck and Engine Manufacturers
Association'' for Docket EPA-HQ-OAR-2019-0307, June 26, 2020.
---------------------------------------------------------------------------
2. Warranty Period for Medium HDV With Spark-Ignition Engines
In the HD GHG Phase 2 final rule, we set a vehicle-based warranty
period for the Medium HDV service class to five years or 100,000 miles
for 2021 and later model years (81 FR 73478, October 25, 2016), which
represents an increase in the warranty period for Class 6 through Class
8 heavy-duty vehicles with spark-ignition engines.\947\ These warranty
provisions apply for both evaporative and refueling emission standards
in 40 CFR 1037.103 and for greenhouse gas standards in 40 CFR 1037.105.
---------------------------------------------------------------------------
\947\ This vehicle service class is defined in 40 CFR
1037.140(g)(3).
---------------------------------------------------------------------------
The Medium HDV warranty period differs from the warranty periods
associated with some engines that may be certified for use in those
vehicles. Compression-ignition engines from the ``Light HDE'' primary
intended service class and all spark-ignition engines certified to GHG
standards under 40 CFR 1036.108 are subject to warranty requirements
for five years or 50,000 miles (40 CFR 1036.120). We request comment on
whether to revise the warranty provisions in 40 CFR 1037.120 to include
a warranty period of five years or 50,000 miles for Medium HDV with
compression-ignition engines from the ``Light HDE'' primary intended
service class or with spark-ignition engines to be consistent with the
GHG warranty periods for those engines.
In Section IV.B, we propose to increase the warranty periods for
engines certified to model year 2027 and later criteria pollutant
standards. Under proposed 40 CFR 1036.150(w), those longer warranty
periods would not apply for engine technologies that are limited to
controlling greenhouse gas emissions, but we are not aware of any
current or projected technologies that would qualify as being dedicated
to meeting GHG standards. We request comment on whether to instead
align all warranty periods that apply for engine technologies,
irrespective of the emissions they are designed to control, with the
warranty periods that we finalize for criteria pollutant emission
control.
For model years 2027 and later, we recognize that our proposed
engine
[[Page 17629]]
warranty periods would differ from the vehicle warranty periods
described in this section. All the proposed engine warranties are
longer than the warranty periods under consideration for heavy-duty
vehicles. We request comment on whether these misaligned warranties may
pose a problem for certification or implementation.
3. Scope and Timing for Amending Applications for Certification
Engines must be produced in a certified configuration to be covered
by the certificate of conformity. Manufacturers routinely need to amend
their applications for certification during the model year to reflect
ongoing product development. These amendments may involve new
configurations or improvements to existing configurations. The current
regulations describe how manufacturers can make these amendments in a
way that allow them to comply with the general requirement to produce
engines that are in a certified configuration (see 40 CFR 1036.225 and
1037.225). We generally refer to these amendments as running changes.
Manufacturers apply these running changes to new engines they continue
to build during the model year. Applying these running changes to
engines that have already been produced is referred to as a ``field
fix''. We have provided ``field-fix'' guidance since the earliest days
of EPA emission standards.\948\
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\948\ ``Field Fixes Related to Emission Control-Related
Components,'' EPA Advisory Circular, March 17, 1975.
---------------------------------------------------------------------------
We recently adopted regulatory provisions in 40 CFR parts 1036 and
1037 to describe how manufacturers may modify engines as reflected in
the modified application for certification, which included essential
elements of the 1975 field-fix guidance (80 FR 73478, October 25,
2016).
There is also a related field-fix question of how to allow for
design changes to produced engines (before or after initial shipment)
that the manufacturer identifies after the end of the model year. The
preamble for that recent final rule explained that the regulatory
provisions also included how manufacturers may amend an application for
certification after the end of the model year to support intended
modifications to in-use engines.
After further consideration, we are proposing to revise 40 CFR
1036.225 and 1037.225 to limit manufacturers to having the ability to
amend an application for certification only during the production
period represented by the model year. These proposed revisions would
become effective upon the effective date of the final rule, if adopted.
Manufacturers would continue to be able to apply field fixes to engines
they have already produced if those engine modifications are consistent
with the amended application for certification.
The process for amending applications for certification under
proposed 40 CFR 1036.225 and 1037.225 would not apply to field fixes
that manufacturers identify after the end of the model year. Like our
approach in other standard-setting parts for nonroad applications, we
would refer manufacturers to the 1975 field-fix guidance for
recommendations on how to approach design changes after the end of the
model year. EPA's certification software is already set up to
accommodate manufacturers that submit documentation for field fixes
related to engine families from earlier model years. We believe this
approach is effective, and it involves less burden for EPA
implementation than allowing manufacturers to amend their application
for certification after the end of the model year.
We request comment on the proposed regulations for amending
applications for certification and field-fixes within the model year
for a given engine family.
We expect to propose to adopt further regulatory provisions in a
future rulemaking to update and clarify implementation of the field-fix
policy for design changes that occur after the end of the model year.
We expect that rulemaking to include consideration of such provisions
for all types of highway and nonroad engines and vehicles.
4. Alternate Standards for Specialty Vehicles
The final rule adopting HD GHG Phase 2 standards for heavy-duty
highway engines and vehicles included provisions allowing limited
numbers of specialty motor vehicles to have engines meeting alternate
standards derived from EPA's nonroad engine programs (80 FR 73478,
October 25, 2016). The provisions applied for amphibious vehicles,
vehicles with maximum operating speed of 45 mph or less, and all-
terrain vehicles with portal axles. The provisions also apply for
hybrid vehicles with engines that provide energy for a Rechargeable
Energy Storage System, but only through model year 2027.
We continue to recognize the need for and benefit of alternate
standards that address limitations associated with specialty vehicles.
We are therefore proposing to migrate these alternate standards from 40
CFR 86.007-11 and 86.008-10 into 40 CFR 1036.605 without modification.
At the same time, we are mindful of two important regulatory and
technological factors that will cause us to potentially revise the
alternate standards. First, certifying based on powertrain testing
addresses the testing limitations associated with nonstandard power
configurations. Second, emission control technologies may support more
stringent alternate emission standards than the current nonroad engine
standards. Furthermore, CARB has not adopted that same approach to
apply alternate standards for specialty vehicles and we are unaware of
manufacturers certifying any of these types of specialty vehicles to
the full engine and vehicle standards. We may therefore consider
revising the alternate standards, or discontinuing the alternate
standards entirely. We are also considering whether to sunset the
provisions for hybrid vehicles at the end of model year 2026 to align
with the new standards that will start in model year 2027. We have
prepared a memorandum that further explores these technological and
regulatory issues, with a discussion of a range of possible options
that we are considering.\949\ We request comment on all these potential
changes to the provisions related to alternate standards for specialty
vehicles. We might make those changes in this rule or in a future rule.
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\949\ Stout, Alan. Memorandum to Docket EPA-HQ-OAR-2019-0055.
``Draft Amendments Related to Alternate Engine Standards for
Specialty Vehicles''. January 31, 2022.
---------------------------------------------------------------------------
5. Additional Amendments
We are proposing to revise the regulatory text in 40 CFR parts 1036
and 1037 to describe units for tire rolling resistance as newtons per
kilonewton (N/kN) instead of kg/tonne. SAE J2452 treats these as
interchangeable units, but ISO 28580, which we incorporated by
reference at 40 CFR 1037.810, establishes N/kN as the appropriate units
for measuring rolling resistance. Since the units in the numerator and
denominator cancel each other out either way, this change in units has
no effect on the numerical values identified in the regulation or on
data submitted by manufacturers.
The regulation at 40 CFR 1037.115(e) describes how manufacturers
demonstrate that they meet requirements related to air conditioning
leakage. Paragraph (e) allows for alternative demonstration methods
where the specified method is impossible or impractical, but limits
[[Page 17630]]
that alternative to systems with capacity above 3000 grams of
refrigerant. We recognize alternative demonstrations may also be
necessary for systems with smaller capacity and are therefore proposing
to remove this qualifying criterion. The proposed change is also
consistent with changes that CARB has made as part of the Omnibus
rule.\950\
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\950\ California Air Resources Board, ``Appendix B-3 Proposed
30-Day Modifications to the Greenhouse Gas Test Procedures'', May 5,
2021, Available online: https://ww2.arb.ca.gov/sites/default/files/barcu/regact/2020/hdomnibuslownox/30dayappb3.pdf, page 20.
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The SET duty cycle table in 40 CFR 86.1362 contains the engine
speed and load as well as vehicle speed and road grade to carry out
either engine or powertrain testing. The table contains two errors in
the vehicle speed column for modes 1a and 14. The vehicle speed is set
to ``warm idle speed'' in the table, which is an engine test set point.
Since this is an idle mode and the vehicle is not moving, the vehicle
speeds should be set to 0 mi/hr. This correction will have no effect on
how powertrain testing over this duty cycle is carried out.
We are proposing to correct a typo in 40 CFR 1036.235(c)(5)(iv)(C)
regarding EPA's confirmatory testing of a manufacturer's fuel map for
demonstrating compliance with greenhouse gas emission standards. We
propose to update the ``greater than or equal to'' to ``at or below''
to be consistent with the related interim provision in 40 CFR
1036.150(q). The intent of the EPA testing is to confirm that the
manufacturer-declared value is at or below EPA's measured values.
We are proposing to clarify that ``mixed-use vehicles'' qualify for
alternate standards under 40 CFR 1037.105(h) if they meet any one of
the criteria specified in 40 CFR 1037.631(a)(1) or (2). In contrast,
vehicles meeting the criterion in 40 CFR 1037.631(a)(1) and at least
one of the criteria in 40 CFR 1037.631(a)(2) automatically qualify as
being exempt from GHG standards under 40 CFR part 1037.
C. Fuel Dispensing Rates for Heavy-Duty Vehicles (40 CFR Parts 80 and
1090)
EPA adopted a regulation limiting the fuel dispensing rate to a
maximum of 10 gallons per minute for gasoline dispensed into motor
vehicles (58 FR 16002, March 24, 1993). The dispensing limit
corresponded with the test procedure for vehicle manufacturers to
demonstrate compliance with a refueling spitback standard adopted in
the same final rule. Spitback involves a spray of liquid fuel during a
refueling event if the vehicle cannot accommodate the flow of fuel into
the fuel tank. The spitback standard applied only for vehicles at or
below 14,000 pounds GVWR, so we provided an exemption from the
dispensing limit for dispensing pumps dedicated exclusively to heavy-
duty vehicles (see 40 CFR 80.22(j) and 1090.1550(b)). Just like for
spitback testing with vehicles at or below 14,000 pounds GVWR, vehicles
designed with onboard refueling vapor recovery systems depend on a
reliable maximum dispensing rate to manage vapor flow into the carbon
canister.
Now that we are proposing a requirement for all gasoline-fueled
heavy-duty highway vehicle manufacturers to comply with refueling
standards, it is no longer appropriate to preserve the exemption from
the dispensing rate limit for dispensing pumps dedicated exclusively to
heavy-duty vehicles. Retail stations and fleets rarely have dispensing
pumps that are dedicated to heavy-duty vehicles. Since there are no
concerns of feasibility or other issues related to meeting the 10
gallon per minute dispensing limit, we are proposing to remove the
exemption upon the effective date of the final rule. We request comment
on allowing additional lead time for any legacy installations that
continue to have higher dispensing rates for gasoline-fueled heavy-duty
vehicles. We expect few such cases. This may occur, for example, with a
remaining fleet of gasoline-fueled school buses or with farms that have
refueling capabilities for delivery trucks along with nonroad
implements.
We note that the proposed dispensing rate limits relate only to
gasoline-fueled motor vehicles. There is no rate restriction on
dispensing diesel fuel into motor vehicles, or on dispensing any kind
of fuel into aircraft, marine vessels, other nonroad equipment, or
portable or permanently installed storage tanks. We are also not
proposing new dispensing rate limits for these fuels in this action.
D. Refueling Interface for Motor Vehicles (40 CFR Parts 80 and 1090)
EPA first adopted a requirement for new gasoline-fueled cars and
trucks to have filler necks fitted with a limiting orifice to prevent
fueling with leaded fuel (38 FR 26450, Sept. 21, 1973). This purpose
became obsolete when leaded gasoline was disallowed as a fuel for motor
vehicles starting January 1, 1996. The requirement has nevertheless
endured, perhaps to accommodate Stage II refueling controls at retail
stations or to ensure compatibility with onboard refueling vapor
recovery systems.
In 2020, as part of a broader effort to streamline fuel
regulations, EPA proposed to migrate in-use fuel regulations from 40
CFR part 80 to 40 CFR part 1090 (85 FR 29034, May 14, 2020). Since the
requirements related to vehicle-refueling interface were in 40 CFR
80.24, we proposed to move those vehicle requirements to 40 CFR part 86
for light-duty vehicles and to 40 CFR part 1037 for heavy-duty
vehicles. In response to the proposed rule, we received comments
suggesting that we should modify the requirements for narrow-diameter
fuel necks to align with published voluntary consensus standards.\951\
In finalizing that rule, we deferred action on the proposed migration
of these provisions to further consider potential modifications (85 FR
78412, December 4, 2020).
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\951\ See SAE J285 ``Dispenser Nozzle Spouts for Liquid Fuels
Intended for Use with Spark Ignition and Compression Ignition
Engines'', April 2019 and ISO 9158:1988 ``Road vehicles--Nozzle
spouts for unleaded gasoline'', March 1998.
---------------------------------------------------------------------------
In the meantime, we have focused on further understanding the
handful of heavy-duty vehicle models that have side-mounted fuel tanks.
These vehicles are generally derived from diesel-fueled truck models
and therefore are designed with large fuel tanks with no filler neck.
In evaluating the feasibility of applying refueling standards for these
vehicles, we again reviewed the narrow-diameter filler-neck
requirement. The filler-neck restriction is no longer needed to prevent
misfueling with leaded fuel. There is also no need for new vehicles to
be designed to accommodate Stage II refueling controls now that they
are subject to vehicle-based refueling standards. As a result, the only
remaining need for restricting the filler-neck diameter is for those
vehicles that depend on such a design to meet spitback and refueling
standards.
Since there is no longer an external emission-related design
constraint for filler necks, vehicle manufacturers will no longer be
constrained to design their vehicles to meet spitback and refueling
standards with a limiting orifice. If vehicle manufacturers need to
have a narrow-diameter filler neck to achieve a mechanical seal for
onboard refueling vapor recovery or to prevent spitback, then they will
need to include those design specifications. If they can use a
different orifice or no orifice at all and still meet spitback and
refueling standards, that would also represent a compliant
configuration. We therefore propose to remove the filler-neck
restrictions from 40 CFR 80.24 without migrating those requirements to
the CFR parts for light-duty or heavy-duty vehicles.
[[Page 17631]]
We acknowledge that there are commercial reasons to have
standardized specifications for filler necks. This is reflected by the
referenced voluntary consensus standards adopted to accomplish that
purpose. EPA's existing specifications are compatible with those
published standards but allow for a much wider range of dimensions. The
comment from the earlier rulemaking requested that we update our
specifications to match those in the voluntary consensus standards. We
request comment on the appropriateness of either keeping the existing
specifications or adopting the specifications from voluntary consensus
standards into the EPA regulations. We specifically request comment on
the benefit of adopting such standards and on the authority for
adopting such standards under the Clean Air Act considering that we
intend to remove the now obsolete requirements in 40 CFR 80.24.
E. Light-Duty Motor Vehicles (40 CFR Parts 85, 86, and 600)
EPA's emission standards, certification requirements, and fuel
economy provisions for light-duty motor vehicles are in 40 CFR part 85,
40 CFR part 86, subpart S, and 40 CFR part 600.
1. Testing With Updated Versions of SAE J1634
i. Existing BEV Test Procedures
EPA's existing regulations for testing Battery Electric Vehicles
(BEVs) can be found in 40 CFR part 600--Fuel Economy and Greenhouse Gas
Emissions of Motor Vehicles. The existing EPA regulations (40 CFR
600.116-12(a) and 600.311-12(j) and (k)) reference the 2012 version of
the SAE Standard J1634--Battery Electric Vehicle Energy Consumption and
Range Test Procedure.
Current regulations (40 CFR 600.116-12(a)) allow manufacturers to
perform either single cycle tests (SCT) or the multi-cycle test (MCT)
as described in the EPA regulations and the 2012 version of SAE J1634.
The SCT and MCT are used to determine the unrounded and unadjusted city
and highway range values and the city and highway mile per gallon
equivalent (MPGe) fuel economy values.
The 2012 version of SAE J1634 specifies 55 miles per hour (mph) as
the speed to be used during the mid-test and end-of-test constant speed
cycles of the MCT. The 2017 version of SAE J1634 specifies 65 mph as
the speed to be used during the constant speed cycles of the MCT.
Manufacturers have reached out to the Agency and requested to use the
2017 version of SAE J1634 to reduce the time required to perform the
MCT and the Agency has generally approved these requests. EPA's fuel
economy regulations allow manufacturers to use procedures other than
those specified in the regulations. The special test procedure option
is described in 40 CFR 600.111-08(h). This option is used when vehicles
cannot be tested according to the procedures in the EPA regulations or
when an alternative procedure is determined to be equivalent to the EPA
regulation.
EPA regulations found in 40 CFR 600.210-12(d)(3) specify three
options for manufacturers to adjust the unrounded and unadjusted 2-
cycle (city and highway) results for fuel economy labeling purposes.
The three methods include: Generating 5-cycle data; multiplying the 2-
cycle values by 0.7; and asking the Administrator to approve adjustment
factors based on operating data from in-use vehicles. To date the
Agency has not approved any requests to use operating data from in-use
vehicles to generate an adjustment factor.
Many manufacturers use the option to multiply their 2-cycle fuel
consumption and range result by the 0.7 adjustment factor. The benefit
of this option for the manufacturer is that the manufacturer does not
need to perform any of the additional 5-cycle tests to determine the
label result. This method is equivalent to the derived 5-cycle method
which allows manufacturers to adjust their 2-cycle fuel economy test
results for gasoline vehicles based on the EPA determined slope and
intercept values generated from 5-cycle testing performed on emission
data vehicles (EDVs).
A few manufacturers have been using the option to generate 5-cycle
data which is then used for determining a 5-cycle adjustment factor.
The specific 5-cycle adjustment factor is then multiplied by the
unrounded, unadjusted 2-cycle results to determine fuel economy label
values.
EPA's current regulations do not specify a method for performing 5-
cycle testing for BEVs. EPA acknowledged this in the 2011 rulemaking
that created the fuel economy label requirement for BEVs:
The 5-cycle testing methodology for electric vehicles is still
under development at the time of this final rule. This final rule
will address 2-cycle and the derived adjustments to the 2-cycle
testing, for electric vehicles. As 5-cycle testing methodology
develops, EPA may address alternate test procedures. EPA regulations
allow test methods alternate to the 2-cycle and derived 5-cycle to
be used with Administrator approval. (76 FR 39501, July 6, 2011)
The first manufacturer to approach EPA and request to perform 5-
cycle testing for BEVs was Tesla, and EPA approved Tesla's request. The
method Tesla proposed is known as the BEV 5-cycle adjustment factor
method, and it was added to Appendices B and C of the SAE J1634
Standard in the 2017 update.
Since publication of the 2017 version of SAE J1634, BEV
manufacturers in addition to Tesla have been approaching the Agency and
seeking to use the 5-cycle adjustment factor methodology outlined in
Appendices B and C. EPA has generally approved manufacturer requests to
use this method.
The 5-cycle method outlined in the 2017 version of SAE J1634 is
essentially the same method that EPA uses to determine 5-cycle fuel
economy for vehicles with internal combustion engines. There are,
however, two differences between the EPA approved BEV 5-cycle
adjustment factor method compared to the 5-cycle calculation
methodology outlined in 40 CFR 600.114-12, Vehicle-specific 5-cycle
fuel economy and carbon-related exhaust emission calculations. The
first difference is that the numerator of the City and Highway fuel
economy equations is 0.92 rather than 0.905. This was done to remove
the ethanol correction from the 5-cycle fuel economy equation for BEVs.
The second change was to allow BEV manufacturers to use the results of
a full charge depleting Cold Temperature Test Procedure (CTTP or
20[deg]F FTP) in the City fuel economy calculation when calculating the
running fuel consumption. Vehicles with internal combustion engines
(ICE) use only the bag 2 and bag 3 fuel economy results from the CTTP.
The CTTP is performed at an ambient temperature of 20[deg]F after the
vehicle has cold-soaked in the 20[deg]F test chamber for a minimum of
12 hours and a maximum of 36 hours. In addition, to reduce the testing
burden the current BEV 5-cycle procedure allows manufacturers to skip
the 10-minute key-off soak between UDDS cycles after the second UDDS
cycle. This test procedure allowance was made to reduce the time burden
for performing full charge depletion testing in the cold test chamber.
ii. Summary of Proposed Changes
EPA is proposing to update the SAE J1634 standard referenced in 40
CFR part 600 from the 2012 version to the 2017 version. This update
will require manufacturers to use 65 mph for the constant speed cycles
of the MCT. In addition, this update will allow
[[Page 17632]]
manufacturers to use the BEV 5-cycle adjustment factor methodology
outlined in Appendices B and C of the 2017 version of SAE J1634 with
the revisions described below.
For model year 2023, manufacturers may continue to perform full
charge depletion testing on BEVs when running the CTTP to determine the
5-cycle adjustment factor. However, EPA is proposing that in model year
2023 manufacturers would be required to perform a 10-minute key-off
soak between each UDDS cycle performed as part of the charge depleting
CTTP. We are not proposing to change the existing requirement to submit
a written request for EPA approval to perform 5-cycle testing prior to
beginning 5-cycle adjustment procedure testing. EPA is proposing that
manufacturers will be required to attest that the vehicle was not
preconditioned or connected to an external power source during the
20[deg]F cold soak period.
Beginning with model year 2024, EPA is proposing that manufacturers
would be allowed to perform only two UDDS cycles when running the CTTP,
with a 10-minute key-off soak between the UDDS cycles to generate their
BEV 5-cycle adjustment factor. The running fuel consumption for the
City fuel economy equation would be modified from the equation provided
in Appendix C of the 2017 version of SAE J1634. The charge depletion
value would be replaced with the results from Bag 2 of the first and
second UDDS and Bag 1 from the second UDDS. The Agency would allow
manufacturers to use their existing CTTP test results to make these
calculations, or they could perform new tests with the option to have
the vehicle's state-of-charge set to a value specified by the
manufacturer such that the vehicle can capture regeneration energy
during the first UDDS cycle.
The Agency is also proposing additional changes to the procedures
outlined in the 2017 version of SAE J1634 including: Specifying a
maximum constant speed phase time of 1 hour with a minimum 5-minute
soak following each one-hour constant speed phase; specifying the use
of the methods in Appendix A of the 2017 version of SAE J1634 to
determine the constant speed cycle's total time for the mid-test
constant speed cycle; and, specifying that energy depleted from the
propulsion battery during key-off engine soak periods is not included
in the useable battery energy (UBE) measurement.
iii. Discussion of Proposed Changes
The Agency is proposing to adopt portions of Appendix B and C of
the 2017 version of SAE J1634 as the process for determining the 5-
cycle adjustment factor with modifications. As proposed, manufacturers
will be required to request Administrator approval to use the process
outlined in the Appendices with modifications including: Requiring soak
periods of a minimum of 10 minutes between each UDDS cycle when
performing the charge depleting CTTP (the Appendices allow skipping the
key-off soak period between UDDS cycles, after the second UDDS cycle,
to reduce the charge depleting test burden); adding the specification
that preconditioning of any vehicle components, including the
propulsion battery and vehicle cabin, is prohibited; and, beginning in
the 2024 Model Year allowing only two UDDS cycles to be performed on
the CTTP instead of allowing manufacturers to choose how many UDDS
cycles to perform up to and including full charge depletion testing on
the CTTP.
The current approved 5-cycle test procedure includes allowing a
complete charge depleting CTTP to generate data for the city fuel
economy calculation. As the Agency has gathered data from manufacturers
performing this test, it has become apparent that the charge depletion
testing on the CTTP generates fuel consumption data that are not
representative of the extreme cold start test conditions this test was
designed to capture. A long-range BEV can complete as many as 50 UDDS
cycles at -7[deg]C (20[deg]F) before depleting the battery. With the
allowance to skip the 10-minute key off soak period after the second
UDDS a long-range BEV will reach a stabilized warmed-up energy
consumption condition after 6 to 10 UDDS cycles. At this point the
vehicle is warmed-up and will have approximately the same energy
consumption for each of the remaining 30 to 40 UDDS cycles. The
averaged energy consumption value from this full charge depletion
test--as many as 50 UDDS cycles--is entered into the 5-cycle equation
for the running fuel consumption for the city fuel economy calculation.
In contrast, for vehicles using fuels other than electricity the
running fuel consumption is calculated using the values from Bag 2 of
the first UDDS cycle and Bag 1 of the second UDDS cycle.
It has become apparent to the Agency that modifications are needed
to this method to ensure all vehicles are tested under similar
conditions and use equivalent data for generating fuel economy label
values. Allowing BEVs to perform a full charge depletion CTTP creates
test procedure differences between BEVs and non-BEVs. Non-BEVs are not
allowed to run more than one UDDS cycle followed by one Bag 1 phase
from the second UDDS cycle.
The intent of the CTTP is to capture the performance of vehicles
under extreme cold start conditions during short trip city driving. The
CTTP procedure used by vehicles other than BEVs consists of one UDDS
cycle (consisting of Bag 1 and Bag 2) followed by a 10-minute key-off
soak followed by the first 505 seconds (Bag 3) of the second UDDS
cycle. The data from these three bags are utilized by all vehicles,
other than BEVs, when calculating the vehicle's city fuel economy (40
CFR 600.114-12). Allowing BEVs to use a fuel consumption value based on
fully depleting the battery, while not performing any key-off soaks
between any UDDS cycle after the second UDDS cycle is not
representative of short trip urban driving or equivalent to the
procedure performed by vehicles using fuels other than electricity.
Based on these observations, the Agency has concluded that allowing
BEVs to perform full charge depletion testing on the CTTP, with only
one 10-minute key-off soak occuring between the first and second UDDS
cycle, does not generate data representative of the vehicles'
performance during extreme cold start short trip city driving
conditions. Therefore, starting in model year 2024, the Agency proposes
to allow BEVs to perform only two UDDS cycles with a 10-minute key-off
soak between them. The Agency proposes the following change to the
running fuel consumption equation used for calculating the city fuel
economy outlined in Appendix C of the 2017 Version of SAE J1634:
[[Page 17633]]
[GRAPHIC] [TIFF OMITTED] TP28MR22.012
The Agency understands that the proposed test procedure and fuel
economy equation is different from that for non-BEVs. The Agency also
understands that BEV testing has primarily not consisted of measured
sample bags and, instead has focused on performing complete UDDS
cycles. Unlike vehicles using combustion engines, BEVs do not generate
significant quantities of waste heat from their operation, and
typically require using stored energy, when not being preconditioned at
cold ambient temperatures, to produce heat for both the cabin and the
battery. The Agency expects BEVs will require more than two UDDS cycles
with a 10-minute key-off soak between them for the vehicle to reach a
fully warmed up and stabilized operating point. As such, the Agency
believes it is reasonable to include an additional data point (i.e.,
UDDS2 Bag2) for use in the running fuel consumption equation for BEVs.
The Agency seeks comment on whether this is a reasonable procedure and
calculation method for generating BEV fuel economy results that are
comparable to the procedures and calculations used for non-BEVs, or, if
the test procedure and fuel economy equation should be the same for
BEVs and non-BEVs which would entail the BEV CTTP concluding following
the completion of the first Bag of the second UDDS cycle.
For model year 2024, the Agency proposes to allow manufacturers to
recalculate the city fuel economy for models they are carrying-over
using the first two UDDS cycles from their prior charge depletion CTTP
test procedures to generate new model year 2024 label values.
Manufacturers may not want to use these data, as the test may not be
representative, since the vehicle's regeneration capability may be
limited by the fully charged battery during the first and possibly
second UDDS cycles on the CTTP. The Agency proposes to perform the two
UDDS CTTP with the vehicle initially charged to a level defined by the
manufacturer and disclosed to the Agency. One possible approach
consists of charging the vehicle to a level that produces a battery
state-of-charge (SoC) equivalent to 50 percent following the first UDDS
cycle. The 2017 version of SAE J1634 refers to this SoC level as the
mid-point test charge (MC).
As BEVs have become more efficient and as battery capacities have
increased over the past decade, the time required to perform CTTP
charge depletion testing has dramatically increased. This proposal will
result in significant time savings for manufacturers as the proposed
BEV CTTP will consist of two UDDS cycles, and no longer allows charge
depletion testing which, in many instances, would require multiple
shifts to complete. The Agency also believes the results obtained from
the proposal will be more representative of the energy consumption
observed during short urban trips under extreme cold temperature
conditions. The Agency seeks comment on these proposals for reducing
test burden and reducing the test procedure variability between BEVs
and vehicles other than BEVs.
iv. Proposed Changes to Procedures for Testing Electric Vehicles
EPA is proposing to update from the 2012 to the 2017 version of SAE
J1634 and proposing to include regulatory provisions that amend or
clarify the BEV test procedures outlined in the 2017 version. These
amendments are being proposed to minimize test procedure variations
allowed in the 2017 version, which the Agency has concluded can impact
test results. For example, the SAE standard allows for the constant
speed cycles to be performed as a single phase or broken into multiple
phases with key-off soak periods. Depending on how the constant-speed
portion is subdivided, the UBE measurement can vary. These proposed
changes are intended to reduce the variations between tests and to
improve test-to-test and laboratory-to-laboratory repeatability.
The proposed changes include:
Allowing for Administrator approval for vehicles that
cannot complete the Multi-Cycle Range and Energy Consumption Test (MCT)
because of the distance required to complete the test or maximum speed
for the UDDS or HFEDS cycle.
In alignment with SAE J1634, Section 8.3.4, a 15 second
key-on pause time and a 10 minute key-off soak period would be required
between specific drive cycles where key-off soak periods have to be
conducted with the key or power switch in the ``off'' position, the
hood closed, and test cell fan(s) off, and the brake pedal not
depressed.
Manufacturers predetermine estimates of the mid-test
constant speed cycle distance (dM) using the methods in SAE J1634,
Appendix A.
Mid-test constant speed cycles that do not exceed one hour
do not need a key-off soak period. If the mid-test constant speed cycle
exceeds one hour, the cycle needs to be separated into phases of less
than one-hour, and a minimum 5-minute key-off soak is needed at the end
of each phase.
Using good engineering judgement, end-of-test constant
speed cycles do not exceed 20 percent of total distance driven during
the MCT, as described in SAE J1634, Section 8.3.3.
End-of-test constant speed cycles that do not exceed one
hour do not a need key-off soak period. If the end-of-test constant
speed cycle exceeds one hour, the cycle needs to be separated into
phases of less than one-hour, and a minimum 5-minute key-off soak is
needed at the end of each phase.
Discharge energy that occurs during the key-off soak
periods is not included in the useable battery energy.
Recharging the vehicle's battery must start within three
hours after testing.
The Administrator may approve a manufacturer's request to
use an earlier version of SAE J1634 for carryover vehicles.
All label values related to fuel economy, energy
consumption, and range must be based on 5-cycle testing, or values must
be adjusted to be equivalent to 5-cycle results. Manufacturers may
request Administrator approval to use SAE J1634, Appendix B and
Appendix C for determining 5-cycle adjustment factors.
2. Additional Light-Duty Changes Related to Certification Requirements
and Measurement Procedures
We are proposing the following additional amendments related to
[[Page 17634]]
criteria standards and general certification requirements:
40 CFR part 85, subpart V: Correcting the warranty periods
identified in the regulation to align with the Clean Air Act, as
amended, and clarifying that the warranty provisions apply to both
types of warranty specified in Clean Air Act section 207(a) and (b)--an
emission defect warranty and an emission performance warranty. EPA
adopted warranty regulations in 1980 to apply starting with model year
1981 vehicles (45 FR 34802, May 22, 1980). The Clean Air Act as amended
in 1990 changed the warranty period for model year 1995 and later
light-duty vehicles and light-duty trucks to 2 years or 24,000 miles of
use (whichever occurs first), except that a warranty period of 8 years
or 80,000 miles applied for specified major emission control
components.
Section 86.117-96: Revising paragraph (d)(1), which
describes how to calculate evaporative emissions from methanol-fueled
vehicles. The equation in the regulation inadvertently mimics the
equation used for calculating evaporative emissions from gasoline-
fueled vehicles. We are proposing to revise the equation to properly
represent the fuel-specific calculations in a way that includes
temperature correction for the sample volume based on the sample and
SHED temperatures.
Section 86.1810: Clarifying the certification
responsibilities for cases involving small-volume manufacturers that
modify a vehicle already certified by a different company and recertify
the modified vehicle to the standards that apply for a new vehicle
under 40 CFR part 86, subpart S. Since the original certifying
manufacturer accounts for these vehicles in their fleet-average
calculations, these secondary vehicle manufacturers should not be
required to repeat those fleet-average calculations for the affected
vehicles. This applies to fleet average standards for criteria exhaust
emissions, evaporative emissions, and greenhouse gas emissions. The
secondary vehicle manufacturer would need to meet all the same bin
standards and family emission limits as specified by the original
certifying manufacturer. We recently proposed a similar amendment (85
FR 28140, May 12, 2020), but chose to re-propose this to include
greenhouse gas emissions in response to a comment, rather than
finalizing a revised provision in that rulemaking.
Section 86.1819-14: Clarifying that the definition of
``engine code'' for implementing heavy-duty greenhouse gas standards
(Class 2b and 3) is the same ``engine code'' definition that applies to
light-duty vehicles in the part 600 regulations.
Section 86.1823-08: Revising to specify a simulated test
weight based on Loaded Vehicle Weight for light light-duty trucks (LDT1
and LDT2). The regulation inadvertently applies adjusted loaded vehicle
weight, which is substantially greater and inappropriate for light
light-duty trucks because they are most often used like lightly loaded
passenger vehicles rather than cargo-carrying commercial trucks. In
practice, we have been allowing manufacturers to implement test
requirements for these vehicles based on Loaded Vehicle Weight. This
proposed revision is responsive to manufacturers' request to clarify
test weights for the affected vehicles.
Section 86.1843-01(f)(2): Delaying the end-of-year
reporting deadline to May 1 following the end of the model year.
Manufacturers requested that we routinely allow for later submissions
instead of setting the challenging deadline of January 1 and allowing
extensions.
We are proposing the following additional amendments related to
greenhouse gas emissions and fuel economy testing:
Section 86.1823: We are proposing to revise paragraph
(m)(1) to reflect current business practices with respect to
CO2 durability requirements. For example, while conventional
vehicles currently have a multiplicative CO2 deterioration
factor of one or an additive deterioration factor of zero to determine
full useful life emissions for FTP and highway fuel economy tests, many
plug-in hybrid electric vehicles have non-zero additive CO2
deterioration factors (or manufacturers perform fuel economy tests
using aged components). Proposed changes have no impact on conventional
vehicles but strengthen the CO2 durability requirements for
plug-in hybrid electric vehicles.
Section 600.002: Revising the definition of ``engine
code'' to refer to a ``test group'' instead of an ``engine-system
combination''. This change reflects updated terminology corresponding
to current certification procedures.
Part 600, subpart B: Updating test procedures with
references to 40 CFR part 1066 to reflect the migration of procedures
from 40 CFR part 86, subpart B. The migrated test procedures allow us
to delete the following obsolete regulatory sections: 600.106, 600.108,
600.109, 600.110, and 600.112, along with references to those sections.
Sections 600.115 and 600.210: EPA issued guidance in 2015
for the fuel economy program to reflect technology trends.\952\ We are
proposing to codify these changes in the regulation. First, as outlined
in the EPA guidance letter and provisions of 40 CFR 600.210-
12(a)(2)(iv), ``[t]he Administrator will periodically update the slopes
and intercepts through guidance and will determine the model year that
the new coefficients must take effect.'' Thus, we are proposing to
update the coefficients used for calculating derived 5-cycle city and
highway mpg values in Section 600.210 to be consistent with the
coefficients provided in the 2015 EPA guidance letter and to be more
representative of the fuel economy characteristics of the current
fleet. Second, for reasons discussed on page 2 of the EPA guidance
letter, we are proposing to codify a change to 40 CFR 600.115 to allow
manufacturers to calculate derived 5-cycle fuel economy and
CO2 emission values using a factor of 0.7 only for battery
electric vehicles, fuel cell vehicles, and plug-in hybrid electric
vehicles (during charge depleting operation only).
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\952\ ``Derived 5-cycle Coefficients for 2017 and Later Model
Years'', EPA Guidance Document CD-15-15, June 22, 2015.
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Section 600.210: The regulation already allows
manufacturers to voluntarily decrease fuel economy values and raise
CO2 emission values if they determine that the values on the
fuel economy label do not properly represent in-use performance. The
expectation is that manufacturers would prefer not to include label
values that create an unrealistic expectation for consumers. We are
proposing to add a condition that the manufacturer may adjust these
values only if the manufacturer changes both values and revises any
other affected label value accordingly for a model type (including but
not limited to the fuel economy 1-10 rating, greenhouse gas 1-10
rating, annual fuel cost, and 5-year fuel cost information). We are
also proposing to extend these same provisions for electric vehicles
and plug-in hybrid electric vehicles based on both increasing energy
consumption values and lowering the electric driving range values.
Section 600.311: Adding clarifying language to reference
the adjusted driving ranges to reflect in-use driving conditions. These
adjusted values are used for fuel economy labeling. For plug-in hybrid
electric vehicles, we are also correcting terminology from ``battery
driving range'' to ``adjusted charge-depleting driving range
(Rcda)'' for clarity and to be consistent with the terms
used in SAE Recommended Practice J1711.
[[Page 17635]]
Section 600.510-12: Providing a more detailed cross
reference to make sure manufacturers use the correct equation for
calculating average combined fuel economy.
Section 600.512-12: Delaying the deadline for the model
year report from the end of March to May 1. The proposal aligns the
deadline provisions with the proposed amendment for end-of-year
reporting as described in 40 CFR 86.1843-01(f)(2).
F. Large Nonroad Spark-Ignition Engines (40 CFR Part 1048)
EPA's emission standards and certification requirements for land-
based nonroad spark-ignition engines above 19 kW are set out in 40 CFR
part 1048. We are proposing the following amendments to part 1048:
Section 1048.501: Correct a mistaken reference to duty
cycles in appendix II.
Section 1048.620: Remove obsolete references to 40 CFR
part 89.
G. Small Nonroad Spark-Ignition Engines (40 CFR Part 1054)
EPA's emission standards and certification requirements for land-
based nonroad spark-ignition engines at or below 19 kW (``Small SI
engines'') are set out in 40 CFR part 1054. We recently proposed
several amendments to part 1054 (85 FR 28140, May 12, 2020). Comments
submitted in response to that proposed rule suggested additional
amendments related to testing and certifying these Small SI engines.
The following discussion addresses some of these suggested additional
amendments that the EPA is proposing in this rule.
1. Engine Test Speed
The duty cycle established for nonhandheld Small SI engines
consists of six operating modes with varying load, and with engine
speed corresponding to typical governed speed for the intended
application. This generally corresponds to an ``A cycle'' with testing
at 3060 rpm to represent a typical operating speed for a lawnmower, and
a ``B cycle'' with testing at 3600 rpm to represent a typical operating
speed for a generator. While lawnmowers and generators are the most
common equipment types, there are many other applications with widely
varying speed setpoints.
In 2020, we issued guidance to clarify manufacturers' testing
responsibilities for the range of equipment using engines from a given
emission family.\953\ We are proposing to adopt the provisions
described in that guidance document. This includes two main items.
First, we are proposing to identify all equipment in which the
installed engine's governed speed at full load is at or above 3400 rpm
as ``rated-speed equipment'', and all equipment in which the installed
engine's governed speed at full load is below 3330 rpm as
``intermediate-speed equipment``. For equipment in which the installed
engine's governed speed at full load is between 3330 and 3400 rpm, the
engine manufacturer may consider that to be either ``rated-speed
equipment'' or ``intermediate-speed equipment''. This allows
manufacturers to reasonably divide their engine models into separate
families for testing only on the A cycle or the B cycle, as
appropriate. For emission families including both rated-speed equipment
and intermediate-speed equipment, manufacturers would measure emissions
over both the A cycle and the B cycle and certify based on the worst-
case HC+NOX emission results.
---------------------------------------------------------------------------
\953\ ``Small Spark-Ignition Nonhandheld Engine Test Cycle
Selection,'' EPA guidance document CD-2020-06, May 11, 2020.
---------------------------------------------------------------------------
Second, we are proposing to limit the applicability of the A cycle
to engines with governed speed at full load that is at or above 2700
rpm, and limit the applicability of the B cycle to engines with
governed speed at full load that is at or below 4000 rpm. These values
represent an approximate 10 percent variation from the nominal test
speed. For engines with governed speed at full load outside of these
ranges, we propose to require that manufacturers use the provisions for
special procedures in 40 CFR 1065.10(c)(2) to identify suitable test
speeds for those engines. Manufacturers may take reasonable measures to
name alternate test speeds to represent multiple engine configurations
and equipment installations.
2. Steady-State Duty Cycles
As noted in Section XII.G.1, the duty cycle for nonhandheld engines
consists of a six-mode duty cycle including idle and five loaded test
points. This cycle is not appropriate for engines designed to be
incapable of operating with no load at a reduced idle speed. For many
years, we have approved a modified five-mode duty cycle for these
engines by removing the idle mode and reweighting the remaining five
modes. We are proposing to adopt that same alternative duty cycle into
the regulation and require its use for all engines that are not
designed to idle. For emission families that include both types of
engines, manufacturers would measure emissions over both the six-mode
and five-mode duty cycles and certify based on the worst-case
HC+NOX emission results.
The discussion in Section XII.G.1 applies equally for nonhandheld
engines whether or not they are designed to idle. As a result, if an
emission family includes engines designed for idle with governed speeds
corresponding to rated-speed equipment and intermediate-speed
equipment, and engines in the same emission family that are not
designed to idle have governed speeds corresponding to rated-speed
equipment and intermediate-speed equipment, the manufacturer would need
to perform A cycle and B cycle testing for both the six-mode duty cycle
and the five-mode duty cycle. Manufacturers would then perform those
four sets of emission measurements and certify based on the worst-case
HC+NOX emission results.
The nonhandheld six-mode duty cycle in appendix II to 40 CFR part
1054 includes an option to do discrete-mode or ramped-modal testing.
The ramped-modal test method involves collecting emissions during the
established modes and defined transition steps between modes to allow
manufacturers to treat the full cycle as a single measurement. With the
new five-mode duty cycle, we would need to decide whether to again
specify a corresponding ramped-modal duty cycle. We are proposing
rather to remove the ramped-modal test option for the six-mode duty
cycle. No manufacturer has ever used ramped-modal testing. This appears
to be based largely on the greater familiarity with discrete-mode
testing and on the sensitivity of small engines to small variations in
speed and load. Rather than increasing the complexity of the regulation
by multiplying the number of duty cycles, we are favoring the leaner
approach of limiting tests to those tests that manufacturers have
selected consistently over the years.
3. Engine Family Criteria
Manufacturers requested that we allow open-loop and closed-loop
engines to be included together in a certified emission family, with
the testing demonstration for certification based on the worst-case
configuration.
The key regulatory provision for this question is in 40 CFR
1054.230(b)(8), which says that engine configurations can be in the
same emission family if they are the same in the ``method of control
for engine operation, other than governing (mechanical or
electronic)``.
Engine families are intended to group different engine models and
configurations together if they will have similar emission
characteristics throughout the useful life. The general
[[Page 17636]]
description of an engine's ``method of control for engine operation''
requires that EPA apply judgment to establish which fuel-system
technologies should be eligible for treating together in a single
engine family. We have implemented this provision by allowing open-loop
and closed-loop engine configurations to be in the same emission family
if they have the same design values for spark timing and targeted air-
fuel ratio. This approach allows us to consider open-loop vs. closed-
loop configurations as different ``methods of control'' when the
engines have fundamentally different approaches for managing
combustion. We do not intend to change this current practice and we are
therefore not proposing to amend 40 CFR 1054.230 to address the concern
about open-loop and closed-loop engine configurations.
The existing text of 40 CFR 1054.230(b)(8) identifies ``mechanical
or electronic'' control to be fundamental for differentiating emission
families. However, as is expected for open-loop and closed-loop
configurations, we would expect engines with electronic throttle-body
injection and mechanical carburetion to have very similar emission
characteristics if they have the same design values for spark timing
and targeted air-fuel ratio. A more appropriate example to establish a
fundamental difference in method of control would be the contrast
between port fuel injection and carburetion (or throttle-body
injection). We are therefore proposing to revise the regulation with
this more targeted example. This revision would allow manufacturers to
group engine configurations with carburetion and throttle-body
injection into a shared emission family as long as they have the same
design values for spark timing and targeted air-fuel ratio.
4. Miscellaneous Amendments for Small Nonroad Spark-Ignition Engines
We are proposing the following additional amendments to 40 CFR part
1054:
Section 1054.115: Revising the description of prohibited
controls to align with similar provisions from the regulations that
apply for other sectors.
Appendix I: Clarifying that requirements related to
deterioration factors, production-line testing, and in-use testing did
not apply for Phase 1 engines certified under 40 CFR part 90.
H. Recreational Vehicles and Nonroad Evaporative Emissions (40 CFR
parts 1051 and 1060)
EPA's emission standards and certification requirements for
recreational vehicles are set out in 40 CFR part 1051, with additional
specifications for evaporative emission standards in 40 CFR part 1060.
We are proposing the following amendments to parts 1051 and 1060:
Section 1051.115(d): Aligning the time and cost
specification related to air-fuel adjustments with those that apply for
mechanically adjustable parameters we are proposing in 40 CFR
1068.50(d)(1). This would create a uniform set of specifications for
time and cost thresholds for all adjustable parameters including air-
fuel ratio adjustment.
Sections 1051.501(c) and 1060.515(c) and (d): Creating an
exception to the ambient temperature specification for fuel-line
testing to allow for removing the test article from an environmental
chamber for daily weight measurements. This proposed change aligns with
our recent change to allow for this same exception in the measurement
procedure for fuel tank permeation (86 FR 34308, June 29, 2021).
Section 1051.501(c): Specifying that fuel-line testing
involves daily weight measurements for 14 days. This is consistent with
the specifications in 40 CFR 1060.515. This proposed amendment codifies
EPA's guidance to address these test parameters that are missing from
the referenced SAE J30 test procedure.\954\
---------------------------------------------------------------------------
\954\ ``Evaporative Permeation Requirements for 2008 and Later
Model Year New Recreational Vehicles and Highway Motorcycles'', EPA
guidance document CD-07-02, March 26, 2007.
---------------------------------------------------------------------------
Section 1051.501(d): Updating referenced procedures. The
referenced procedure in 40 CFR 1060.810 is the 2006 version of ASTM
D471. We inadvertently left the references in 40 CFR 1051.501 to the
1998 version of ASTM D471. Citing the standard without naming the
version allows us to avoid a similar error in the future.
Section 1051.515: Revising the soak period specification
to allow an alternative of preconditioning fuel tanks at 435 [deg]C for 10 weeks. The existing regulation allows for a soak
period that is shorter and higher temperature than the specified soak
of 285 [deg]C for 20 weeks. This approach to an alternative
soak period is the same as what is specified in 40 CFR 1060.520(b)(1).
Section 1060.520: Adding ``'' where that was
inadvertently omitted in describing the temperature range that applies
for soaking fuel tanks for 10 weeks.
We are proposing an additional amendment related to snowmobile
emission standards. The original exhaust emission standards for
snowmobiles in 40 CFR 1051.103 included standards for NOX
emissions. However, EPA removed those NOX emission standards
in response to an adverse court decision.\955\ We are therefore
proposing to remove the reference to NOX emissions in the
description of emission credits for snowmobiles in 40 CFR 1051.740(b).
---------------------------------------------------------------------------
\955\ ``Bluewater Network vs. EPA, No. 03-1003, September Term,
2003'' Available here: https://www.govinfo.gov/content/pkg/USCOURTS-caDC-03-01249/pdf/USCOURTS-caDC-03-01249-0.pdf. The Court found that
the EPA had authority to regulate CO under CAA 213(a)(3) and HC
under CAA 213(a)(4), but did not have authority to regulate
NOX under CAA 213(a)(4) as it was explicitly referred to
in CAA 213(a)(2) and CAA 213(a)(4) only grants authority to regulate
emissions ``not referred to in paragraph (2).''
---------------------------------------------------------------------------
I. Marine Diesel Engines (40 CFR parts 1042 and 1043)
EPA's emission standards and certification requirements for marine
diesel engines under the CAA are in 40 CFR part 1042. Emission
standards and related fuel requirements that apply internationally are
in 40 CFR part 1043.
1. Production-Line Testing
Engine manufacturers have been testing production engines as
described in 40 CFR part 1042. This generally involves testing up to 1
percent of production engines for engine families with production
volumes greater than 100 engines. We adopted these testing provisions
in 1999 with the expectation that most families would have production
volumes greater than 100 engines per year (64 FR 73300, December 29,
1999). That was the initial rulemaking to set emission standards for
marine diesel engines. As a result, there was no existing certification
history to draw on for making good estimates of the number of engine
families or the production volumes in those engine families. Now that
we have almost 20 years of experience in managing certification for
these engines, we can observe that manufacturers have certified a few
engine families with production volumes substantially greater than 100
engines per year, but many engine families are not subject to
production-line testing because production volumes are below 100
engines per year. As a result, manufacturers test several engines in
large engine families, but many engine families have no production-line
testing at all.
We are proposing to revise the production-line testing regimen for
marine diesel engines to reflect a more tailored approach. The biggest
benefit of production-line testing for this sector is
[[Page 17637]]
to confirm that engine manufacturers can go beyond the prototype engine
build for certification and move to building compliant engines in a
production environment. From this perspective, the first test is of
most value, with additional tests adding assurance of proper quality
control procedures for ongoing production. Additional testing might
also add value to confirm that design changes and updated production
practices over time do not introduce problems.
We are proposing to set up a default engine sampling rate of one
test per family. An engine test from a prior year would count as a
sufficient demonstration as long as the manufacturer certifies the
engine family using carryover emission data. At the same time, we are
proposing to remove the testing exemption for small-volume engine
manufacturers and low-volume engine families. In summary, this approach
would:
Remove the testing exemption for low-volume families and
small-volume manufacturers, and remove the 1 percent sampling rate.
Revise the engine sampling instruction to require one test for each
family. A test from a prior year can meet the test requirement for
carryover families. This includes tests performed before these changes
to the regulation become effective. This may also involve shared
testing for recreational and commercial engine families if they rely on
the same emission-data engine.
Require a single test engine randomly selected early in
the production run. EPA may direct the manufacturer to select a
specific configuration and build date. The manufacturer continues to be
subject to the requirement to test two more engines for each failing
engine, and notify EPA if an engine family fails.
Require a full test report within 45 days after testing is
complete for the family. There would be no additional quarterly report
or annual reports.
Allow manufacturers to transition to the new test
requirements by spreading out tests over multiple years if several
engine families are affected. Small-volume engine manufacturers would
need to test no more than two engine families in a single model year,
and other engine manufacturers would need to test no more than four
engine families in a single model year.
Allow EPA to withhold approval of a request for
certification for a family for a given year if PLT work from the
previous model year is not done.
Preserve EPA's ability to require an additional test in
the same model year or a later model year for cause even after there
was a passing result based on any reasonable suspicion that engines may
not meet emission standards.
In our recent rule proposing several regulatory amendments to
Marine CI provisions in 40 CFR part 1042 (and several other sectors),
we requested comment on changes to production-line testing that were
very similar to what we are proposing in this document (85 FR 28140,
May 12, 2020). That proposed rule referenced a memorandum with draft
regulatory amendments.\956\ The provisions in this proposal include the
following adjustments to reflect the input shared by commenters:
---------------------------------------------------------------------------
\956\ ``Alternative Production-Line Testing Requirements for
Marine Diesel Engines,'' EPA memorandum from Alan Stout to Docket
EPA-HQ-OAR-2019-0307, January 23, 2020.
---------------------------------------------------------------------------
The start of testing must occur within 60 days after
production starts for a given Category 1 engine family, with an
accommodation for low-volume families that specifies that the engine
manufacturer must test the next engine produced if the 60-day time
frame is not sufficient for selecting a test engine.
The same provisions apply for selecting a Category 2
engine for testing, except that the 60-day period for engine selection
starts after the manufacturer produces the fifth engine from an engine
family. This approach is reflective of the production volumes that are
typical for Category 2 engines.
For the additional testing that is required after failing
results, we specify a 90-day time frame in case the engine family's
production volumes are too low to resume testing after producing 15
engines.
We are keeping the requirement to randomly select
production engines for testing, but we are clarifying that (1) the
fundamental feature of random selection is to ensure that test engines
have been assembled using the same instructions, procedures, and
quality-control oversight that applies for other production engines and
(2) random selection can include preferentially selecting engines
earlier than we specify. For example, a manufacturer may randomly
select a test engine for a high-volume Category 1 engine family in the
first 20 days of production instead of randomly selecting a test engine
from the first 60 days of production.
There are no test requirements until after the
manufacturer starts production for a given engine family.
The proposal giving us the discretion to require additional testing
for cause would include a more detailed description to illustrate the
types of concerns that would lead us to identify the need for
additional testing. Reporting defects for an engine family would raise
such a concern. In addition, amending applications for certification
might also raise concerns.\957\ Decreasing an engine family's Family
Emission Limit without submitting new emission data would be a concern
because the manufacturer would appear to be creating credits from what
was formerly considered a necessary compliance margin. Changing
suppliers or specifications for critical emission-related components
would raise concerns about whether the emission controls system is
continuing to meet performance expectations. Adding a new or modified
engine configuration always involves a judgment about whether the
original test data continue to represent the worst-case configuration
for the expanded family. In any of these cases, we may direct the
manufacturer to perform an additional test with a production engine to
confirm that the family meets emission standards. In addition to these
specific concerns, we expect manufacturers to have a greater vigilance
in making compliant products if they know that they may need to perform
additional testing. Conversely, removing the possibility of further
testing for the entirety of a production run spanning several years
could substantially weaken our oversight presence to ensure compliance.
---------------------------------------------------------------------------
\957\ In this context, making the described changes in an
application for certification applies equally for running changes
within a model year and for changes that are introduced at the start
of a new model year.
---------------------------------------------------------------------------
The net effect of the proposed production-line test changes would
be a substantial decrease in overall testing. We estimate industry-wide
testing will decrease by about 30 engines per year. Spreading test
requirements more widely across the range of engine families should
allow for a more effective program in spite of the reduced testing
rate. We acknowledge that some individual companies will test more
engines under the proposal; however, by limiting default test rates to
one per engine family, including future years, this would represent a
small test burden even for the companies with new or additional testing
requirements.
We request comment on the timing for starting the transition to the
new approach, including any appropriate adjustments to the maximum
annual test rate for small-volume and other engine manufacturers. We
request comment on adjusting the criteria by which we would treat
different engine families to be the same for purposes of production-
line testing. We request
[[Page 17638]]
comment on the test schedule, especially for balancing the different
dynamics that apply for high-volume, low-volume, and seasonal engines.
We request comment on our attempt to clarify that engines must be
randomly selected even for the most challenging cases of low-volume
production and carefully constructed timelines. We request comment on
the schedule for reporting test results to properly balance the
interests of timely submissions with the practical realities of
assembling the information. We request comment on the proposed criteria
to inform our decision-making for requiring additional testing beyond
the mandatory first test engine; this may include clarification or
adjustment of the proposed criteria, and it may include consideration
of additional criteria that would support a concern for ongoing
compliance. More generally, we request comment on all aspects of the
proposed approach for sampling and testing production engines to
achieve the benefits of EPA's effective compliance oversight at a
reasonable level of testing for manufacturers.
We are proposing two additional clarifications related to
production-line testing. First, we are clarifying that test results
from the as-built engine are the final results to represent that
engine. Manufacturers may modify the test engine to develop alternative
strategies or to better understand the engine's performance; however,
testing from those modified engines do not represent the engine family
unless the manufacturer changes their production processes for all
engines to match those engine modifications. Testing modified engines
to meet production-line testing obligations would count as a separate
engine rather than replacing the original test results.
Second, we are clarifying that Category 3 auxiliary engines
exempted from EPA certification under part 1042 continue to be subject
to production-line testing under 40 CFR 1042.305. This question came up
because we recently amended 40 CFR 1042.650(d) to allow Category 3
auxiliary engines installed in certain ships to meet Annex VI
certification requirements instead of EPA certification requirements
under part 1042 (86 FR 34308, June 29, 2021). As with Category 1 and
Category 2 engines covered by production-line testing requirements in
40 CFR 1042.301, these test requirements apply for all engines subject
to part 1042, even if they are not certified under part 1042.
2. Applying Reporting Requirements to EGR-Equipped Engines
EPA has received comments suggesting that we apply the SCR-related
monitoring and reporting requirements in 40 CFR 1042.660(b) to engines
that instead use exhaust gas recirculation (EGR) to meet Tier 4
standards. We understand SCR and EGR to be fundamentally different in
ways that lead us not to propose this suggested change.
i. Maintenance
There are two principal modes of EGR failure: (1) Failure of the
valve itself (physically stuck or not able to move or adjust within
normal range) and (2) EGR cooler fouling. EGR cooler maintenance is
typically listed in the maintenance instructions provided by engine
manufacturers to owners. If done according to the prescribed schedule,
this should prevent fouling of the EGR cooler. Similarly, EGR valves
typically come with prescribed intervals for inspection and
replacement. For both components, the intervals are long and occur at
the time that other maintenance is routinely performed. Under 40 CFR
1042.125(a)(2), the minimum interval for EGR-related filters and
coolers is 1500 hours, and the minimum interval for other EGR-related
components is either 3000 hours or 4500 hours depending on the engine's
max power.
In contrast, SCR systems depend on the active, ongoing involvement
of the operator to maintain an adequate supply of Diesel Exhaust Fluid
(DEF) as a reductant to keep the catalyst functioning properly. EPA
does not prescribe the size of DEF storage tanks for vessels, but the
engine manufacturers provide installation instructions with
recommendations for tank sizing to ensure that enough DEF is available
onboard for the duration of a workday or voyages between ports. At the
frequencies that this fluid needs replenishing, it would not be
expected that other routine maintenance must also be performed, aside
from refueling.
DEF consumption from marine diesel engines is estimated to be 3-8
percent of diesel fuel consumption. Recommended DEF tank sizes are
generally about 10 percent of the onboard fuel storage, with the
expectation that operators would refill DEF tanks during a refueling
event.
Another point of contrast is that SCR systems have many failure
modes in addition to the failure to maintain an adequate supply of
reductant. For example, dosing could stop due to faulty sensors,
malfunctions of components in the reductant delivery system, or
freezing of the reductant.
Over the years of implementing regulations for which SCR is the
adopted technology, EPA has produced several guidance documents to
assist manufacturers in developing approvable SCR engine
designs.958 959 960 Many of the features implemented to
assure that SCR systems are properly maintained by vehicle and
equipment operators are not present with systems on marine vessels.
Thus, we rely on the reporting provision of 40 CFR 1042.660(b) to
enhance our assurance that maintenance will occur as prescribed.
---------------------------------------------------------------------------
\958\ ``Revised Guidance for Certification of Heavy-Duty Diesel
Engines Using Selective Catalyst Reduction (SCR) Technologies'', EPA
guidance document CISD-09-04, December 30, 2009.
\959\ ``Nonroad SCR Certification'', EPA Webinar Presentation,
July 26, 2011.
\960\ ``Certification of Nonroad Diesel Engines Equipped with
SCR Emission Controls'', EPA guidance document CD-14-10, May 12,
2014.
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ii. Tampering
Engine manufacturers and others have asked questions about
generation of condensate from an EGR-equipped engine. This condensate
is an acidic liquid waste that must be discharged in accordance with
water quality standards (and IMO, USCG, local port rules). The Tier 4
EGR-equipped engines that EPA has certified are believed to generate a
very small amount of EGR condensate. Larger quantities of condensate
may be generated from an aftercooler, but that is non-acidic, non-oily
water that would generally not need to be held onboard or treated. In
the absence of compelling information to the contrary, we believe that
the burden of storing, treating, and discharging the EGR condensate is
not great enough to motivate an operator to tamper with the engine.
Most EGR-equipped engines have internal valves and components that
are not readily accessible to operators. In these cases, the controls
to activate or deactivate EGR are engaged automatically by the engine's
electronic control module and are not vulnerable to operator tampering.
Where an engine design has external EGR, even though emission-related
components may be somewhat accessible to operators, the controls are
still engaged automatically by the engine's electronic control module
and continued compliance is ensured if prescribed maintenance is
performed on schedule and there is no tampering.
iii. Nature of the Risk
There are five manufacturers actively producing hundreds of
certified Category 1 marine diesel engines each year using EGR to
achieve Tier 3
[[Page 17639]]
emission standards. Nobody has suggested that these EGR controls are
susceptible to tampering or malmaintenance.
There is one manufacturer who has certified two Category 3 marine
diesel engine families using EGR to achieve the Tier 3 emission
standards for these large engines. If there is any risk with these,
it's that the ocean-going vessel may not visit an ECA often enough to
exercise the EGR valve and prevent it from getting corroded or stuck.
These engines are already subject to other onboard diagnostics and
reporting requirements, so we expect no need to expand 40 CFR
1042.660(b) for these engines.
There is one manufacturer producing Category 2 marine diesel
engines using EGR to achieve the Tier 4 emission standards. We again do
not see the need to include them in the reporting scheme in 40 CFR
1042.660(b).
3. Miscellaneous Amendments for Marine Diesel Engines
We are proposing the following additional amendments for our marine
diesel engine program:
Sections 1042.110 and 1042.205: Revising text to refer to
``warning lamp'' instead of ``malfunction indicator light'' to prevent
confusion with conventional onboard diagnostic controls. This aligns
with changes adopted for land-based nonroad diesel engines in 40 CFR
part 1039. We are also clarifying that the manufacturers description of
the diagnostic system in the application for certification should
identify which communication protocol the engine uses.
Section 1042.110: Revising text to refer more broadly to
detecting a proper supply of Diesel Exhaust Fluid to recognize, for
example, that a closed valve may interrupt the supply (not just an
empty tank).
Section 1042.115: Revising provisions related to
adjustable parameters, as described in Section XII.H.1.
Section 1042.115: Adding provisions to address concerns
related to vanadium sublimation, as described in Section XII.B.
Section 1042.615: Clarifying that engines used to repower
a steamship may be considered to qualify for the replacement engine
exemption. This exemption applies relative to EPA standards in 40 CFR
part 1042. We are also proposing to amend 40 CFR 1043.95 relative to
the application of MARPOL Annex VI requirements for repowering Great
Lakes steamships.
Section 1042.660(b): Revising the instruction for
reporting related to vessel operation without reductant for SCR-
equipped engines to describe the essential items to be reported, which
includes the cause, the remedy, and an estimate of the extent of
operation without reductant. We are also proposing to revise the
contact information for reporting, and to clarify that the reporting
requirement applies equally for engines that meet standards under
MARPOL Annex VI instead of or in addition to meeting EPA standards
under part 1042. We are also aware that vessel owners may choose to
voluntarily add SCR systems to engines certified without
aftertreatment; we propose to clarify that the reporting requirement of
40 CFR 1042.660(b) does not apply for these uncertified systems. These
changes are intended to clarify the reporting instructions for
manufacturers under this provision rather than creating a new reporting
obligation. We request comment on adjusting these information
requirements to meet the goal of providing essential information with a
minimal reporting burden.
Section 1042.901: Clarifying that the displacement value
differentiating Category 1 and Category 2 engines subject to Tier 1 and
Tier 2 standards was 5.0 liters per cylinder, rather than the value of
7.0 liters per cylinder that applies for engines subject to Tier 3 and
Tier 4 standards.
Part 1042, appendix I: Correcting the decimal places to
properly identify the historical Tier 1 and Tier 2 PM standards for 19-
37 kW engines.
Section 1043.20: Revising the definition of ``public
vessel'' to clarify how national security exemptions relate to
applicability of requirements under MARPOL Annex VI. Specifically,
vessels with an engine-based national security exemption are exempt
from NOX standards under MARPOL Annex VI, and vessels with a
fuel-based national security exemption are exempt from the fuel
standards under MARPOL Annex VI. Conversely, an engine-based national
security exemption does not automatically exempt a vessel from the fuel
standards under MARPOL Annex VI, and a fuel-based national security
exemption does not automatically exempt a vessel from the
NOX standards under MARPOL Annex VI. These distinctions are
most likely to come into play for merchant marine vessels that are
intermittently deployed for national (noncommercial) service.
Section 1043.55: Revising text to clarify that U.S. Coast
Guard is the approving authority for technologies that are equivalent
to meeting sulfur standards under Regulation 4 of MARPOL Annex VI.
Section 1043.95: Expanding the Great Lakes steamship
provisions to allow for engine repowers to qualify for the replacement
engine exemption in Annex VI, Regulation 13.2.2. This allows EPA to
approve a ship owner's request to install engines meeting the IMO Tier
II NOX standard. Since meeting the IMO Tier III
NOX standard for such a repower project would be cost-
prohibitive, this proposed provision is intended to create an incentive
for shipowners to upgrade the vessel by replacing the steam boilers
with IMO Tier II engines, with very substantial expected reductions in
NOX, PM, and CO2 emissions compared to emission
rates from continued operation as steamships. We are also proposing to
simplify the fuel-use exemption for Great Lakes steamships to allow for
continued use of high-sulfur fuel for already authorized steamships,
while recognizing that the fuel-use exemption is no longer available
for additional steamships.
J. Locomotives (40 CFR Part 1033)
EPA's emission standards and certification requirements for
locomotives and locomotive engines are in 40 CFR part 1033. This
proposed rule includes several amendments that affect locomotives, as
discussed in Sections XI.A and XI.L.
We are proposing to amend 40 CFR 1033.815 to clarify how penalty
provisions apply relative to maintenance and remanufacturing
requirements. We have become aware that the discussion of violations
and penalties in 40 CFR 1033.815(f) addresses failure to perform
required maintenance but omits reference to the recordkeeping
requirements described in that same regulatory section. We originally
adopted the maintenance and recordkeeping requirements with a statement
describing that failing to meet these requirements would be considered
a violation of the tampering prohibition in 40 CFR 1068.101(b)(1). The
requirement for owners to keep records for the specified maintenance
are similarly tied to the tampering prohibition, but failing to keep
required records cannot be characterized as a tampering violation per
se. As a result, we are proposing to clarify that a failure to keep
records violates 40 CFR 1068.101(a)(2).
We are also proposing to amend 40 CFR 1033.815(f) to specifically
name the tampering prohibition as the relevant provision related to
maintenance requirements for locomotives, rather than making a more
general reference to prohibitions in 40 CFR 1068.101.
[[Page 17640]]
We are also proposing to amend 40 CFR 1033.525 to remove the
smokemeter requirements and replace them with a reference to 40 CFR
1065.1125, which we are proposing as the central location for all
instrument and setup requirements for measuring smoke. We are also
proposing to add data analysis requirements for locomotives to 40 CFR
1033.525 that were never migrated over from 40 CFR 92.131;
manufacturers still use these procedures to analyze and submit smoke
data for certifying locomotives. It is our understanding is that all
current smoke testing includes computer-based analysis of measured
results; we are therefore proposing to remove the references to manual
or graphical analysis of smoke test data.
Finally, we are proposing to amend 40 CFR 1033.1 to clarify that 40
CFR part 1033 applies to engines that were certified under part 92
before 2008. We are also proposing to remove 40 CFR 1033.102 and revise
40 CFR 1033.101 and appendix A of part 1033 to more carefully describe
how locomotives were subject to different standards in the transition
to the standards currently specified in 40 CFR 1033.101.
K. Stationary Compression-Ignition Engines (40 CFR Part 60, Subpart
IIII)
EPA's emission standards and certification requirements for
stationary compression-ignition engines are in 40 CFR part 60, subpart
IIII. Section 60.4202 establishes emission standards for stationary
emergency compression-ignition engines. We are proposing to correct a
reference in 40 CFR 60.4202 to the Tier 3 standards for marine engines
contained in 40 CFR part 1042. EPA emission standards for certain
engine power ratings go directly from Tier 2 to Tier 4. Such engines
are never subject to Tier 3 standards, so the reference in 40 CFR
60.4202 is incorrect. Section 60.4202 currently describes the engines
as those that otherwise ``would be subject to the Tier 4 standards''.
We propose to amend the regulation to more broadly refer to the
``previous tier of standards'' instead of naming Tier 3. In most case,
this would continue to apply the Tier 3 standards for these engines,
but the Tier 2 standards would apply if there was no applicable Tier 3
standard.
XIII. Statutory and Executive Order Reviews
Additional information about these statutes and Executive Orders
can be found at https://www.epa.gov/laws-regulations/laws-and-executive-orders.
A. Executive Order 12866: Regulatory Planning and Review and Executive
Order 13563: Improving Regulation and Regulatory Review
This action is an economically significant regulatory action that
was submitted to the Office of Management and Budget (OMB) for review.
Any changes made in response to OMB recommendations have been
documented in the docket. EPA prepared an analysis of the potential
costs and benefits associated with this action. This analysis, the
draft ``Regulatory Impact Analysis--Control of Air Pollution from New
Motor Vehicles: Heavy-Duty Engine and Vehicle Standards NPRM,'' is
available in the docket. The analyses contained in this document are
also summarized in Sections V, VI, VII, VIII, IX, X, and XI of this
preamble.
B. Paperwork Reduction Act (PRA)
The information collection activities in this proposed rule have
been submitted for approval to the Office of Management and Budget
(OMB) under the PRA. The Information Collection Request (ICR) document
that EPA prepared has been assigned EPA ICR Number 2621.01. You can
find a copy of the ICR in the docket for this rule, and it is briefly
summarized here.
The proposed rule builds on existing certification and compliance
requirements required under title II of the Clean Air Act (42 U.S.C.
7521 et seq.). Existing requirements are covered under two ICRs: (1)
EPA ICR Number 1684.20, OMB Control Number 2060-0287, Emissions
Certification and Compliance Requirements for Nonroad Compression-
ignition Engines and On-highway Heavy Duty Engines; and (2) EPA ICR
Number 1695.14, OMB Control Number 2060-0338, Certification and
Compliance Requirements for Nonroad Spark-ignition Engines. Therefore,
this ICR only covers the incremental burden associated with the updated
regulatory requirements as described in the proposed rule. The
resulting burden and costs estimates may be updated in response to
additional input the Agency receives in comments on the proposed
regulatory changes and to reflect any updates or revisions in the final
rule.
Respondents/affected entities: The entities potentially
affected by this action are manufacturers of engines and vehicles in
the heavy-duty on-highway industries, including alternative fuel
converters, secondary vehicle manufacturers, and electric vehicle
manufactures. Manufacturers of light-duty vehicles, light-duty trucks,
marine diesel engines, locomotives, and various types of nonroad
engines, vehicles, and equipment may be affected to a lesser degree.
Respondent's obligation to respond: Regulated entities
must respond to this collection if they wish to sell their products in
the United States, as prescribed by CAA section 203(a). Participation
in some programs is voluntary; but once a manufacturer has elected to
participate, it must submit the required information.
Estimated number of respondents: Approximately 279
(total).
Frequency of response: Annually or On Occasion, depending
on the type of response.
Total estimated burden: 24,214 hours per year. Burden is
defined at 5 CFR 1320.03(b).
Total estimated cost: $5,694,258 (per year), includes an
estimated $3,729,550 annualized capital or maintenance and operational
costs.
An agency may not conduct or sponsor, and a person is not required
to respond to, a collection of information unless it displays a
currently valid OMB control number. The OMB control numbers for EPA's
regulations in 40 CFR are listed in 40 CFR part 9.
Submit your comments on the Agency's need for this information, the
accuracy of the provided burden estimates and any suggested methods for
minimizing respondent burden to EPA using the docket identified at the
beginning of this rule. You may also send your ICR-related comments to
OMB's Office of Information and Regulatory Affairs via email to
[email protected]. Attention: Desk Officer for EPA. Since OMB
is required to make a decision concerning the ICR between 30 and 60
days after receipt, OMB must receive comments no later than April 27,
2022. EPA will respond to any ICR-related comments in the final rule.
C. Regulatory Flexibility Act (RFA)
I certify that this action will not have a significant economic
impact on a substantial number of small entities under the RFA. The
small entities subject to the requirements of this proposed action are
heavy-duty alternative fuel engine converters, heavy-duty electric
vehicle manufacturers, a heavy-duty conventional vehicle manufacturer,
and heavy-duty secondary vehicle manufacturers. While the proposed rule
also includes regulatory amendments for sectors other than highway
heavy-duty engines and vehicles, these amendments for other sectors
correct, clarify, and streamline the regulatory provisions, and there
is no burden from
[[Page 17641]]
the proposed rule on small entities in these other sectors.
We identified 265 small entities in the heavy-duty sector that
would be subject to the proposed rule: Two heavy-duty alternative fuel
engine converters, 13 electric vehicle manufacturers, one conventional
vehicle manufacturer, and 249 heavy-duty secondary vehicle
manufacturers. The Agency has determined that 217 of the 265 small
entities subject to the rule would experience an impact of less than 1
percent of annual revenue; 48 small entities would experience an impact
of 1 to less than 3 percent of annual revenue; and no small entity
would experience an impact of 3 percent or greater of annual revenue.
Specifically, the two alternative fuel engine converters, the 13
electric vehicle manufacturers, the conventional vehicle manufacturer,
and 201 secondary vehicle manufacturers would experience an impact of
less than 1 percent of annual revenue, and 48 secondary vehicle
manufacturers would experience an impact of 1 to less than 3 percent of
annual revenue. Details of this analysis are presented in Chapter 11 of
the draft RIA.
D. Unfunded Mandates Reform Act (UMRA)
This proposed rule contains no federal mandates under UMRA, 2
U.S.C. 1531-1538, for State, local, or Tribal governments. The proposed
rule would impose no enforceable duty on any State, local or Tribal
government. This proposed rule would contain a federal mandate under
UMRA that may result in expenditures of $100 million or more for the
private sector in any one year. Accordingly, the costs and benefits
associated with the proposed rule are discussed in Section IX and in
the draft RIA, which are in the docket for this rule.
This action is not subject to the requirements of section 203 of
UMRA because it contains no regulatory requirements that might
significantly or uniquely affect small governments.
E. Executive Order 13132: Federalism
This proposed rule does not have federalism implications. It will
not have substantial direct effects on states, on the relationship
between the national government and states, or on the distribution of
power and responsibilities among the various levels of government.
F. Executive Order 13175: Consultation and Coordination With Indian
Tribal Governments
This action does not have Tribal implications as specified in
Executive Order 13175. Thus, Executive Order 13175 does not apply to
this action. This action does not have substantial direct effects on
one or more Indian tribes, on the relationship between the Federal
Government and Indian tribes, or on the distribution of power and
responsibilities between the Federal Government and Indian tribes.
However, EPA plans to continue engaging with Tribal stakeholders in the
development of this rulemaking by offering a Tribal workshop and
offering government-to-government consultation upon request.
G. Executive Order 13045: Protection of Children From Environmental
Health and Safety Risks
This action is subject to Executive Order 13045 because it is an
economically significant regulatory action as defined by Executive
Order 12866, and EPA believes that the environmental health risks or
safety risks addressed by this action may have a disproportionate
effect on children. Accordingly, we have evaluated the environmental
health or safety effects of air pollutants affected by the proposed
program on children. The results of this evaluation are described in
Section II regarding the Need for Additional Emissions Control and
associated references in Section II.
Children are more susceptible than adults to many air pollutants
because of differences in physiology, higher per body weight breathing
rates and consumption, rapid development of the brain and bodily
systems, and behaviors that increase chances for exposure. Even before
birth, the developing fetus may be exposed to air pollutants through
the mother that affect development and permanently harm the individual.
Infants and children breathe at much higher rates per body weight
than adults, with infants under one year of age having a breathing rate
up to five times that of adults.\961\ In addition, children breathe
through their mouths more than adults and their nasal passages are less
effective at removing pollutants, which leads to a higher deposition
fraction in their lungs.\962\
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\961\ U.S. Environmental Protection Agency. (2009).
Metabolically-derived ventilation rates: A revised approach based
upon oxygen consumption rates. Washington, DC: Office of Research
and Development. EPA/600/R-06/129F. https://cfpub.epa.gov/ncea/cfm/recordisplay.cfm?deid=202543.
\962\ Foos, B.; Marty, M.; Schwartz, J.; Bennet, W.; Moya, J.;
Jarabek, A.M.; Salmon, A.G. (2008) Focusing on children's inhalation
dosimetry and health effects for risk assessment: An introduction. J
Toxicol Environ Health 71A: 149-165.
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Certain motor vehicle emissions present greater risks to children
as well. Early lifestages (e.g., children) are thought to be more
susceptible to tumor development than adults when exposed to
carcinogenic chemicals that act through a mutagenic mode of
action.\963\ Exposure at a young age to these carcinogens could lead to
a higher risk of developing cancer later in life. Section II.B.7
describes a systematic review and meta-analysis conducted by the U.S.
Centers for Disease Control and Prevention that reported a positive
association between proximity to traffic and the risk of leukemia in
children.
---------------------------------------------------------------------------
\963\ U.S. Environmental Protection Agency. (2005). Supplemental
guidance for assessing susceptibility from early-life exposure to
carcinogens. Washington, DC: Risk Assessment Forum. EPA/630/R-03/
003F. https://www.epa.gov/raf/publications/pdfs/childrens_supplement_final.pdf.
---------------------------------------------------------------------------
The adverse effects of individual air pollutants may be more severe
for children, particularly the youngest age groups, than adults. As
described in Section II.B, the Integrated Science Assessments for a
number of pollutants affected by this rule, including those for
NO2, PM, ozone and CO, describe children as a group with
greater susceptibility. Section II.B.7 discusses a number of childhood
health outcomes associated with proximity to roadways, including
evidence for exacerbation of asthma symptoms and suggestive evidence
for new onset asthma.
There is substantial evidence that people who live or attend school
near major roadways are more likely to be of a minority race, Hispanic
ethnicity, and/or low SES. Within these highly exposed groups,
children's exposure and susceptibility to health effects is greater
than adults due to school-related and seasonal activities, behavior,
and physiological factors.
Section VI.B of this preamble presents the estimated emissions
reductions from the proposed rule, including substantial reductions in
NOX and other criteria and toxic pollutants. Section VII of
this preamble presents the air quality impacts of the proposed rule.
The air quality modeling predicts decreases in ambient concentrations
of air pollutants in 2045 due to the proposed standards, including
significant improvements in ozone concentrations. Ambient
PM2.5, NO2 and CO concentrations are also
predicted to improve in 2045 because of the proposed program.
[[Page 17642]]
Children are not expected to experience greater ambient
concentrations of air pollutants than the general population. However,
because of their greater susceptibility to air pollution and their
increased time spent outdoors, it is likely that the proposed standards
would have particular benefits for children's health.
H. Executive Order 13211: Actions Concerning Regulations That
Significantly Affect Energy Supply, Distribution, or Use
This action is not a ``significant energy action'' because it is
not likely to have a significant adverse effect on the supply,
distribution, or use of energy. In fact, this proposal has an
incremental positive impact on energy supply and use. Section III.E and
Section V describe our projected fuel savings due to the proposed
refueling emissions standards for certain Spark-ignition HDE. These
refueling emission standards would require manufacturers to implement
emission control systems to recover evaporative emissions that would
otherwise be emitted to the ambient air during a refueling event for
use in those engines. Considering the estimated incremental fuel
savings from the proposed refueling emissions standards, we have
concluded that this proposal is not likely to have any adverse energy
effects.
I. National Technology Transfer and Advancement Act (NTTAA) and 1 CFR
Part 51
This action involves technical standards. Except for the standards
discussed below, the standards included in the regulatory text as
incorporated by reference were all previously approved for IBR and no
change is included in this action.
In accordance with the requirements of 1 CFR 51.5, we are proposing
to incorporate by reference the use of test methods and standards from
ASTM International (ASTM). The referenced standards and test methods
may be obtained through the ASTM website (www.astm.org) or by calling
(610) 832-9585. If ASTM adopts an updated version of the referenced
standards, we would expect to reference the most recent version. We are
proposing to incorporate by reference the following ASTM standards:
------------------------------------------------------------------------
Standard or test method Regulation Summary
------------------------------------------------------------------------
ASTM D975-21, Standard 40 CFR 1036.415(c) Fuel specification
Specification for Diesel and 1036.810(a). needed for
Fuel''. manufacturer-run
field-testing
program. This is a
newly referenced
standard.
ASTM D4814-21c, Standard 40 CFR 1036.415(c) Fuel specification
Specification for and 1036.810(a). needed for
Automotive Spark-Ignition manufacturer-run
Engine Fuel. field-testing
program. This is a
newly referenced
standard.
ASTM D7467-20a, Standard 40 CFR 1036.415(c) Fuel specification
Specification for Diesel and 1036.810(a). needed for
Fuel Oil, Biodiesel Blend manufacturer-run
(B6 to B20). field-testing
program. This is a
newly referenced
standard.
------------------------------------------------------------------------
In accordance with the requirements of 1 CFR 51.5, we are proposing
to incorporate by reference the use of test methods and standards from
SAE International. The referenced standards and test methods may be
obtained through the SAE International website (www.sae.org) or by
calling (800) 854-7179. We are proposing to incorporate by reference
the following SAE International standards and test methods:
------------------------------------------------------------------------
Standard or test method Regulation Summary
------------------------------------------------------------------------
SAE J1634, July 2017, 40 CFR 600.011(c), The procedure
Battery Electric Vehicle 600.116-12(a), describes how to
Energy Consumption and 600.210-12(d), and measure energy
Range Test Procedure. 600.311-12(j) and consumption and
(k). 40 CFR range from electric
1066.501(a) and vehicles. This is
1066.1010(b). an updated version
of the document
currently specified
in the regulation.
SAE J1711, June 2010, 40 CFR 1066.501(a), The recommended
Recommended Practice for 1066.1001, and practice describes
Measuring the Exhaust 1066.1010(b). how to measure fuel
Emissions and Fuel Economy economy and
of Hybrid-Electric emissions from
Vehicles, Including Plug-In light-duty
Hybrid Vehicles. vehicles, including
hybrid-electric
vehicles. This
proposal cites the
reference document
in an additional
place in the
regulation.
SAE J1979-2, April 22, 2021, 40 CFR 1036.150(v) The standard
E/E Diagnostic Test Modes: and 1036.810(e). includes
OBDonUDS. information
describing
interface protocols
for onboard
diagnostic systems.
This is a newly
referenced
standard.
SAE J2263, May 2020, Road 40 CFR 1037.528 The procedure
Load Measurement Using introductory text, describes how to
Onboard Anemometry and (a), (b), (d), and perform coastdown
Coastdown Techniques. (f), 1037.665(a), measurements with
and 1037.810(e). 40 light-duty and
CFR 1066.301(b), heavy-duty
1066.305, vehicles. This is
1066.310(b), an updated version
1066.1010(b). of the document
currently specified
in the regulation.
SAE J2711, May 2020, 40 CFR 1066.501(a) The recommended
Recommended Practice for and 1066.1010(b). practice describes
Measuring Fuel Economy and how to measure fuel
Emissions of Hybrid- economy and
Electric and Conventional emissions from
Heavy-Duty Vehicles. heavy-duty
vehicles, including
hybrid-electric
vehicles. This is
an updated version
of the document
currently specified
in the regulation.
SAE J2841, March 2009, 40 CFR 1037.550(a) The standard
Utility Factor Definitions and 1037.810(e). practice
for Plug-In Hybrid Electric establishes
Vehicles Using 2001 U.S. terminology and
DOT National Household procedures for
Travel Survey Data. calculating
emission rates and
fuel consumption
for plug-in hybrid
electric vehicles.
------------------------------------------------------------------------
[[Page 17643]]
In accordance with the requirements of 1 CFR 51.5, we are proposing
to incorporate by reference the use of test methods and standards from
the International Organization for Standardization (ISO). This
reference standard is intended to support proposed changes to labeling
for heavy-duty engines. We request comment on the need or benefit of
amending the regulation to cite this same document where we currently
use an older version of the same reference standard for fuel economy
labels (see 40 CFR part 600, subpart D). The referenced standards and
test methods may be obtained through the ISO website (www.iso.org) or
by calling (41) 22749 0111. We propose to incorporate by reference the
following ISO standard:
------------------------------------------------------------------------
Standard or test method Regulation Summary
------------------------------------------------------------------------
ISO/IEC 18004:2015(E), 40 CFR 1036.135(c) The standard
February 2015, Information and 1036.810(c). specifies a
technology--Automatic standardized code
identification and data protocol for
capture techniques--QR Code including on
bar code symbology engines' emission
specification, Third control information
Edition. labels. This is a
newly referenced
standard.
------------------------------------------------------------------------
In accordance with the requirements of 1 CFR 51.5, we are proposing
to incorporate by reference the use of test methods and standards from
the Idaho National Laboratory. The referenced standards and test
methods may be obtained through the Idaho National Laboratory website
(www.inl.gov) or by calling (866) 495-7440. We propose to incorporate
by reference the following test methods:
------------------------------------------------------------------------
Standard or test method Regulation Summary
------------------------------------------------------------------------
U.S. Advanced Battery 40 CFR 1037.552(a) The referenced
Consortium, Electric and 1037.810(f). procedure describes
Vehicle Battery Test a procedure for
Procedures Manual, Revision preconditioning
2, January 1996. batteries as part
of a performance
demonstration. This
is a newly
referenced
standard.
------------------------------------------------------------------------
In accordance with the requirements of 1 CFR 51.5, we are proposing
to incorporate by reference the use of test methods and standards from
the California Air Resources Board (CARB). The referenced standards and
test methods may be obtained through the CARB website (www.arb.ca.gov)
or by calling (916) 322-2884. We propose to incorporate by reference
the following CARB documents:
------------------------------------------------------------------------
Standard or test method Regulation Summary
------------------------------------------------------------------------
CARB's 2019 OBD regulation-- 40 CFR 1036.110(b) The CARB standards
13 CCR 1968.2, 1968.5, and and 1036.810(d). establish
1971.5. requirements for
onboard diagnostic
systems for heavy-
duty vehicles.
These are newly
referenced
standards.
CARB's 2019 OBD regulation-- 40 CFR 1036.110(b) The CARB standards
13 CCR 1971.1. and (c), establish
1036.111(a) and requirements for
(c), and onboard diagnostic
1036.810(d). systems for heavy-
duty vehicles. This
is a newly
referenced
standard.
------------------------------------------------------------------------
J. Executive Order 12898: Federal Actions To Address Environmental
Justice in Minority Populations and Low-Income Populations
EPA believes that this proposed rule does not have
disproportionately high and adverse human health or environmental
effects on minority populations, low-income populations and/or
indigenous peoples, as specified in Executive Order 12898 (59 FR 7629,
February 16, 1994). Section II.B.8 of this preamble provides a
qualitative summary of evidence that communities with environmental
justice concerns are disproportionately impacted by mobile source
emissions and would therefore benefit from the emissions reductions
that would result from this proposal. Section II.B.8 also presents the
results of new work that shows that, relative to the rest of the
population, people living near truck routes are more likely to be
people of color and have lower incomes than the general population.
With respect to emissions reductions and associated improvements in
air quality, EPA has determined that this rule would benefit all U.S.
populations, including minority populations, low-income populations and
indigenous peoples. Section VI of this preamble presents the estimated
emissions reductions from the proposed rule, including substantial
reductions in NOX and other criteria and toxic pollutants.
Section VII of this preamble presents the air quality impacts of the
proposed Option 1. The air quality modeling predicts decreases in
ambient concentrations of air pollutants in 2045 due to the proposed
standards, including significant improvements in ozone concentrations.
Ambient PM2.5, NO2 and CO concentrations are also
predicted to improve in 2045 because of the proposed Option 1 program.
In terms of benefits to human health, reduced ambient
concentrations of ozone and PM2.5 would lead to the
avoidance of many adverse environmental and human health impacts in
2045, including reductions in premature deaths and many non-fatal
illnesses. These health benefits, presented in Section VIII of the
preamble, would accrue to all U.S. populations, including minority
populations, low-income populations and indigenous peoples.
EPA also conducted a demographic analysis of air quality modeling
data in 2045 to examine trends in human exposure to future air quality
in scenarios both with and without the proposed Option 1 in place. That
analysis, summarized in Section VII.H of the preamble and presented in
more detail in draft RIA Chapter 6.3.9, found that in the 2045
baseline, nearly double the number of people of color live
[[Page 17644]]
within areas with the worst ozone and PM2.5 air quality
compared to non-Hispanic whites. We also found that the largest
predicted improvements in both ozone and PM2.5 are estimated
to occur in areas with the worst baseline air quality. While there
would be improvements in air quality for people of color, disparities
in PM2.5 and ozone exposure are projected to remain.
XIV. Statutory Provisions and Legal Authority
Statutory authority for the requirements proposed in this
rulemaking can be found in CAA sections 202, 203, 206, 207, 208, 213,
216, and 301 (42 U.S.C. 7521, 7522, 7525, 7541, 7542, 7547, 7550, and
7601).
List of Subjects
40 CFR Part 2
Administrative practice and procedure, Confidential business
information, Courts, Environmental protection, Freedom of information,
Government employees
40 CFR Part 59
Air pollution control, Confidential business information, Labeling,
Ozone, Reporting and recordkeeping requirements, Volatile organic
compounds.
40 CFR Part 60
Administrative practice and procedure, Air pollution control,
Aluminum, Beverages, Carbon monoxide, Chemicals, Coal, Electric power
plants, Fluoride, Gasoline, Glass and glass products, Grains,
Greenhouse gases, Household appliances, Industrial facilities,
Insulation, Intergovernmental relations, Iron, Labeling, Lead, Lime,
Metals, Motor vehicles, Natural gas, Nitrogen dioxide, Petroleum,
Phosphate, Plastics materials and synthetics, Polymers, Reporting and
recordkeeping requirements, Rubber and rubber products, Sewage
disposal, Steel, Sulfur oxides, Vinyl, Volatile organic compounds,
Waste treatment and disposal, Zinc.
40 CFR Part 80
Environmental protection, Administrative practice and procedure,
Air pollution control, Diesel fuel, Fuel additives, Gasoline, Imports,
Oil imports, Petroleum, Renewable fuel.
40 CFR Part 85
Confidential business information, Greenhouse gases, Imports,
Labeling, Motor vehicle pollution, Reporting and recordkeeping
requirements, Research, Warranties.
40 CFR Part 86
Environmental protection, Administrative practice and procedure,
Confidential business information, Labeling, Motor vehicle pollution,
Reporting and recordkeeping requirements.
40 CFR Part 87
Environmental protection. Air pollution control, Aircraft.
40 CFR Part 600
Environmental protection, Administrative practice and procedure,
Electric power, Fuel economy, Incorporation by reference, Labeling,
Reporting and recordkeeping requirements.
40 CFR Part 1027
Environmental protection, Administrative practice and procedure,
Air pollution control, Confidential business information, Imports,
Reporting and recordkeeping requirements.
40 CFR Part 1030
Environmental protection, Air pollution control, Aircraft,
Greenhouse gases.
40 CFR Part 1033
Environmental protection, Administrative practice and procedure,
Confidential business information, Environmental protection, Labeling,
Penalties, Railroads, Reporting and recordkeeping requirements.
40 CFR Part 1036
Environmental protection, Administrative practice and procedure,
Air pollution control Confidential business information, Greenhouse
gases, Incorporation by reference, Labeling, Motor vehicle pollution,
Reporting and recordkeeping requirements, Warranties.
40 CFR Part 1037
Environmental protection, Administrative practice and procedure,
Air pollution control, Confidential business information, Incorporation
by reference, Labeling, Motor vehicle pollution, Reporting and
recordkeeping requirements, Warranties.
40 CFR Part 1039
Environmental protection, Administrative practice and procedure,
Air pollution control, Confidential business information, Imports,
Labeling, Penalties, Reporting and recordkeeping requirements,
Warranties.
40 CFR Part 1042
Environmental protection, Administrative practice and procedure,
Air pollution control, Confidential business information, Environmental
protection, Imports, Labeling, Penalties, Reporting and recordkeeping
requirements, Vessels, Warranties.
40 CFR Part 1043
Environmental protection, Administrative practice and procedure,
Air pollution control, Imports, Reporting and recordkeeping
requirements, Vessels.
40 CFR Parts 1045, 1051, and 1054
Environmental protection, Administrative practice and procedure,
Air pollution control, Confidential business information, Imports,
Labeling, Penalties, Reporting and recordkeeping requirements,
Warranties.
40 CFR Part 1048
Environmental protection, Administrative practice and procedure,
Air pollution control, Confidential business information, Imports,
Labeling, Penalties, Reporting and recordkeeping requirements,
Research, Warranties.
40 CFR Part 1060
Environmental protection, Administrative practice and procedure,
Air pollution control, Confidential business information, Imports,
Labeling, Penalties, Reporting and recordkeeping requirements,
Warranties.
40 CFR Part 1065
Environmental protection, Administrative practice and procedure,
Air pollution control, Reporting and recordkeeping requirements,
Research.
40 CFR Part 1066
Environmental protection, Air pollution control, Incorporation by
reference, Reporting and recordkeeping requirements.
40 CFR Part 1068
Environmental protection, Administrative practice and procedure,
Air pollution control, Confidential business information, Imports,
Motor vehicle pollution, Penalties, Reporting and recordkeeping
requirements, Warranties.
40 CFR Part 1090
Environmental protection, Administrative practice and procedure,
Air pollution control, Diesel fuel, Fuel
[[Page 17645]]
additives, Gasoline, Imports, Oil imports, Petroleum, Renewable fuel.
Michael S. Regan,
Administrator.
For the reasons set out in the preamble, we are amending title 40,
chapter I of the Code of Federal Regulations as set forth below.
PART 2--PUBLIC INFORMATION
0
1. The authority citation for part 2 continues to read as follows:
Authority: 5 U.S.C. 552, 552a, 553; 28 U.S.C. 509, 510, 534; 31
U.S.C. 3717.
0
2. Amend Sec. 2.301 by adding and reserving paragraph (i) and adding
paragraph (j) to read as follows:
Sec. 2.301 Special rules governing certain information obtained under
the Clean Air Act.
* * * * *
(i) [Reserved]
(j) Requests for or release of information subject to a
confidentiality determination through rulemaking as specified in 40 CFR
part 1068. This paragraph (j) describes provisions that apply for a
wide range of engines, vehicles, and equipment that are subject to
emission standards and other requirements under the Clean Air Act. This
includes motor vehicles and motor vehicle engines, nonroad engines and
nonroad equipment, aircraft and aircraft engines, and stationary
engines. It also includes portable fuel containers regulated under 40
CFR part 59, subpart F, and fuel tanks, fuel lines, and related fuel-
system components regulated under 40 CFR part 1060. Regulatory
provisions related to confidentiality determinations for these products
are codified broadly in 40 CFR part 1068, with additional detailed
provisions for specific sectors in the regulatory parts referenced in
40 CFR 1068.1. References in this paragraph (j) to 40 CFR part 1068
also include these related regulatory parts.
(1) Unless noted otherwise, 40 CFR 2.201 through 2.215 do not apply
for information covered by the confidentiality determinations in 40 CFR
part 1068 if EPA has determined through rulemaking that information to
be any of the following pursuant to 42 U.S.C. 7414 or 7542(c) in a
rulemaking subject to 42 U.S.C. 7607(d):
(i) Emission data as defined in paragraph (a)(2)(i) of this
section.
(ii) Data not entitled to confidential treatment.
(2) Unless noted otherwise, 40 CFR 2.201 through 2.208 do not apply
for information covered by the confidentiality determinations in 40 CFR
part 1068 if EPA has determined through rulemaking that information to
be entitled to confidential treatment pursuant to 42 U.S.C. 7414 or
7542(c) in a rulemaking subject to 42 U.S.C. 7607(d). EPA will treat
such information as confidential in accordance with the provisions of
Sec. 2.209 through 2.215, subject to paragraph (j)(4) of this section.
(3) EPA will deny a request for information under 5 U.S.C.
552(b)(4) if EPA has determined through rulemaking that the information
is entitled to confidential treatment under 40 CFR part 1068. The
denial notification will include a regulatory cite to the appropriate
determination.
(4) A determination made pursuant to 42 U.S.C. 7414 or 7542 in a
rulemaking subject to 42 U.S.C. 7607(d) that information specified in
40 CFR part 1068 is entitled to confidential treatment shall continue
in effect unless EPA takes one of the following actions to modify the
determination:
(i) EPA determines, pursuant to 5 U.S.C. 552(b)(4) and the Clean
Air Act (42 U.S.C. 7414; 7542(c)) in a rulemaking subject to 42 U.S.C.
7607(d), that the information is entitled to confidential treatment, or
that the information is emission data or data that is otherwise not
entitled to confidential treatment by statute or regulation.
(ii) EPA determines, pursuant to 5 U.S.C. 552(b)(4) and the Clean
Air Act (42 U.S.C. 7414; 7542(c)) that the information is emission data
or data that is otherwise clearly not entitled to confidential
treatment by statute or regulation under 40 CFR 2.204(d)(2).
(iii) The Office of General Counsel revisits an earlier
determination, pursuant to 5 U.S.C. 552(b)(4) and the Clean Air Act (42
U.S.C. 7414; 7542(c)), that the information is entitled to confidential
treatment because of a change in the applicable law or newly discovered
or changed facts. Prior to a revised final determination, EPA shall
afford the business an opportunity to submit a substantiation on the
pertinent issues to be considered, including any described in
Sec. Sec. 2.204(e)(4) or 2.205(b), within 15 days of the receipt of
the notice to substantiate. If, after consideration of any timely
comments made by the business in its substantiation, the Office of
General Counsel makes a revised final determination that the
information is not entitled to confidential treatment under 42 U.S.C.
7414 or 7542, EPA will notify the business in accordance with Sec.
2.205(f)(2).
(5) The provisions of 40 CFR 2.201 through 2.208 continue to apply
for the categories of information identified in 40 CFR 1068.11(c) for
which there is no confidentiality determination in 40 CFR part 1068.
PART 59--NATIONAL VOLATILE ORGANIC COMPOUND EMISSION STANDARDS FOR
CONSUMER AND COMMERCIAL PRODUCTS
0
3. The authority citation for part 59 continues to read as follows:
Authority: 42 U.S.C. 7414 and 7511b(e).
0
4. Revise Sec. 59.695 to read as follows:
Sec. 59.695 What provisions apply to confidential information?
The provisions of 40 CFR 1068.10 and 1068.11 apply for submitted
information you claim as confidential information you submit under this
part.
PART 60--STANDARDS OF PERFORMANCE FOR NEW STATIONARY SOURCES
0
5. The authority citation for part 60 continues to read as follows:
Authority: 42 U.S.C. 7401 et seq.
0
6. Amend Sec. 60.4202 by revising paragraph (g) introductory text to
read as follows:
Sec. 60.4202 What emission standards must I meet for emergency
engines if I am a stationary CI internal combustion engine
manufacturer?
* * * * *
(g) Notwithstanding the requirements in paragraphs (a) through (d)
of this section, stationary emergency CI ICE identified in paragraphs
(a) and (c) of this section may be certified to the provisions of 40
CFR part 1042 for commercial engines that are applicable for the
engine's model year, displacement, power density, and maximum engine
power if the engines will be used solely in either or both of the
locations identified in paragraphs (g)(1) and (2) of this section.
Engines that would be subject to the Tier 4 standards in 40 CFR part
1042 that are used solely in either or both of the locations identified
in paragraphs (g)(1) and (2) of this section may instead continue to be
certified to the previous tier of standards in 40 CFR part 1042. The
previous tier is Tier 3 in most cases; however, the previous tier is
Tier 2 if there are no Tier 3 standards specified for engines of a
certain size or power rating.
* * * * *
0
7. Revise Sec. 60.4218 to read as follows:
[[Page 17646]]
Sec. 60.4218 What General Provisions and confidential information
provisions apply to me?
(a) Table 8 to this subpart shows which parts of the General
Provisions in Sec. Sec. 60.1 through 60.19 apply to you.
(b) The provisions of 40 CFR 1068.10 and 1068.11 apply for engine
manufacturers. For others, the general confidential business
information (CBI) provisions apply as described in 40 CFR part 2.
0
8. Revise Sec. 60.4246 to read as follows:
Sec. 60.4246 What General Provisions and confidential information
provisions apply to me?
(a) Table 3 to this subpart shows which parts of the General
Provisions in Sec. Sec. 60.1 through 60.19 apply to you.
(b) The provisions of 40 CFR 1068.10 and 1068.11 apply for engine
manufacturers. For others, the general confidential business
information (CBI) provisions apply as described in 40 CFR part 2.
PART 80--REGULATION OF FUELS AND FUEL ADDITIVES
0
9. The authority citation for part 80 continues to read as follows:
Authority: 42 U.S.C. 7414, 7521, 7542, 7545, and 7601(a).
Subpart B--[Removed and reserved]
0
10. Remove and reserve subpart B.
PART 85--CONTROL OF AIR POLLUTION FROM MOBILE SOURCES
0
11. The authority citation for part 85 continues to read as follows:
Authority: 42 U.S.C. 7401-7671q.
0
12. Amend Sec. 85.1501 by revising paragraph (a) to read as follows:
Sec. 85.1501 Applicability.
(a) Except where otherwise indicated, this subpart is applicable to
motor vehicles offered for importation or imported into the United
States for which the Administrator has promulgated regulations under 40
CFR part 86, subpart D or S, prescribing emission standards, but which
are not covered by certificates of conformity issued under section
206(a) of the Clean Air Act (i.e., which are nonconforming vehicles as
defined in Sec. 85.1502), as amended, and part 86 at the time of
conditional importation. Compliance with regulations under this subpart
shall not relieve any person or entity from compliance with other
applicable provisions of the Clean Air Act. This subpart no longer
applies for heavy-duty engines certified under 40 CFR part 86, subpart
A, or 40 CFR part 1036; references in this subpart to ``engines''
therefore apply only for replacement engines intended for installation
in motor vehicles that are subject to this subpart.
* * * * *
Sec. 85.1513 --[Amended]
0
13. Amend Sec. 85.1513 by removing and reserving paragraph (e)(5).
0
14. Revise Sec. 85.1514 to read as follows:
Sec. 85.1514 Treatment of confidential information.
The provisions of 40 CFR 1068.10 and 1068.11 apply for information
you submit under this subpart.
0
15. Amend Sec. 85.1515 by revising paragraph (a)(2)(ii)(A) to read as
follows:
Sec. 85.1515 Emission standards and test procedures applicable to
imported nonconforming motor vehicles and motor vehicle engines.
(a) * * *
(2) * * *
(ii) * * *
(A) Exhaust and fuel economy tests. You must measure emissions over
the FTP driving cycle and the highway fuel economy driving cycle as
specified in 40 CFR 1066.801 to meet the fuel economy requirements in
40 CFR part 600 and demonstrate compliance with the exhaust emission
standards in 40 CFR part 86 (other than PM). Measure exhaust emissions
and fuel economy with the same test procedures used by the original
manufacturer to test the vehicle for certification. However, you must
use an electric dynamometer meeting the requirements of 40 CFR part
1066, subpart B, unless we approve a different dynamometer based on
excessive compliance costs. If you certify based on testing with a
different dynamometer, you must state in the application for
certification that all vehicles in the emission family will comply with
emission standards if tested on an electric dynamometer.
* * * * *
0
16. Amend Sec. 85.1701 by revising paragraphs (a)(1), (b), and (c) to
read as follows:
Sec. 85.1701 General applicability.
(a) * * *
(1) Beginning January 1, 2014, the exemption provisions of 40 CFR
part 1068, subpart C, apply instead of the provisions of this subpart
for heavy-duty motor vehicle engines and heavy-duty motor vehicles
regulated under 40 CFR part 86, subpart A, or 40 CFR part 1036 or part
1037, except that the nonroad competition exemption of 40 CFR 1068.235
and the nonroad hardship exemption provisions of 40 CFR 1068.245,
1068.250, and 1068.255 do not apply for motor vehicle engines. Note
that the provisions for emergency vehicle field modifications in Sec.
85.1716 continue to apply for heavy-duty engines.
* * * * *
(b) The provisions of 40 CFR 1068.10 and 1068.11 apply for
information you submit under this subpart.
(c) References to engine families and emission control systems in
this subpart or in 40 CFR part 1068 apply to durability groups and test
groups as applicable for manufacturers certifying vehicles under the
provisions of 40 CFR part 86, subpart S.
* * * * *
Sec. 85.1712 --[Removed and Reserved]
0
17. Remove and reserve Sec. 85.1712.
0
18. Revise Sec. 85.1808 to read as follows:
Sec. 85.1808 Treatment of confidential information.
The provisions of 40 CFR 1068.10 and 1068.11 apply for information
you submit under this subpart.
0
19. Amend Sec. 85.1901 by revising paragraph (a) to read as follows:
Sec. 85.1901 Applicability.
(a) The requirements of this subpart shall be applicable to all
1972 and later model year motor vehicles and motor vehicle engines,
except that the provisions of 40 CFR 1068.501 apply instead for heavy-
duty motor vehicle engines and heavy-duty motor vehicles certified
under 40 CFR part 86, subpart A, or 40 CFR part 1036 or 1037 starting
January 1, 2018.
* * * * *
0
20. Revise Sec. 85.1909 to read as follows:
Sec. 85.1909 Treatment of confidential information.
The provisions of 40 CFR 1068.10 and 1068.11 apply for information
you submit under this subpart.
Subpart V--WARRANTY REGULATIONS AND VOLUNTARY AFTERMARKET
CERTIFICATION PROGRAM
0
21. The heading of subpart V is revised to read as set forth above.
0
22. Amend Sec. 85.2102 by revising paragraphs (a)(1), (2), (4) through
(6), (10), and (13) to read as follows:
Sec. 85.2102 Definitions.
(a) * * *
(1) Act means Part A of Title II of the Clean Air Act, 42 U.S.C.
7421 et seq.
(2) Office Director means the Director for the Office of
Transportation and Air
[[Page 17647]]
Quality in the Office of Air and Radiation of the Environmental
Protection Agency or other authorized representative of the Office
Director.
* * * * *
(4) Emission performance warranty means that warranty given
pursuant to this subpart and 42 U.S.C. 7541(b).
(5) Emission warranty means a warranty given pursuant to this
subpart and 42 U.S.C. 7541(a) or (b).
(6) Model year means the manufacturer's annual production period as
described in subpart X of this part.
* * * * *
(10) Useful life means that period established pursuant to 42
U.S.C. 7521(d) and regulations promulgated thereunder.
* * * * *
(13) Written instructions for proper maintenance and use means
those maintenance and operation instructions specified in the owner's
manual as being necessary to assure compliance of a vehicle with
applicable emission standards for the useful life of the vehicle that
are:
(i) In accordance with the instructions specified for performance
on the manufacturer's prototype vehicle used in certification
(including those specified for vehicles used under special
circumstances); and
(ii) In compliance with the requirements of 40 CFR 86.1808; and
(iii) In compliance with any other EPA regulations governing
maintenance and use instructions.
* * * * *
0
23. Amend Sec. 85.2103 by revising paragraph (a)(3) to read as
follows:
Sec. 85.2103 Emission performance warranty.
(a) * * *
(3) Such nonconformity results or will result in the vehicle owner
having to bear any penalty or other sanction (including the denial of
the right to use the vehicle) under local, State or Federal law, then
the manufacturer shall remedy the nonconformity at no cost to the
owner; except that, if the vehicle has been in operation for more than
24 months or 24,000 miles, the manufacturer shall be required to remedy
only those nonconformities resulting from the failure of any of the
specified major emission control components listed in 42 U.S.C.
7541(i)(2) or components which have been designated by the
Administrator to be specified major emission control components until
the vehicle has been in operation for 8 years or 80,000 miles.
* * * * *
0
24. Amend Sec. 85.2104 by revising paragraphs (a) and (h) introductory
text to read as follows:
Sec. 85.2104 Owners' compliance with instructions for proper
maintenance and use.
(a) An emission warranty claim may be denied on the basis of
noncompliance by a vehicle owner with the written instructions for
proper maintenance and use.
* * * * *
(h) In no case may a manufacturer deny an emission warranty claim
on the basis of--
* * * * *
0
25. Amend Sec. 85.2106 by revising paragraphs (b) introductory text,
(c), (d) introductory text, (d)(2), and (g) to read as follows:
Sec. 85.2106 Warranty claim procedures.
* * * * *
(b) A claim under any emission warranty required by 42 U.S.C.
7541(a) or (b) may be submitted by bringing a vehicle to:
* * * * *
(c) To the extent required by any Federal or State law, whether
statutory or common law, a vehicle manufacturer shall be required to
provide a means for non-franchised repair facilities to perform
emission warranty repairs.
(d) The manufacturer of each vehicle to which the warranty is
applicable shall establish procedures as to the manner in which a claim
under the emission warranty is to be processed. The procedures shall--
* * * * *
(2) Require that if the facility at which the vehicle is initially
presented for repair is unable for any reason to honor the particular
claim, then, unless this requirement is waived in writing by the
vehicle owner, the repair facility shall forward the claim to an
individual or office authorized to make emission warranty
determinations for the manufacturer.
* * * * *
(g) The vehicle manufacturer shall incur all costs associated with
a determination that an emission warranty claim is valid.
0
26. Amend Sec. 85.2107 by revising paragraphs (a) and (b) to read as
follows:
Sec. 85.2107 Warranty remedy.
(a) The manufacturer's obligation under the emission warranties
provided under 42 U.S.C. 7541(a) and (b) shall be to make all
adjustments, repairs or replacements necessary to assure that the
vehicle complies with applicable emission standards of the U.S.
Environmental Protection Agency, that it will continue to comply for
the remainder of its useful life (if proper maintenance and operation
are continued), and that it will operate in a safe manner. The
manufacturer shall bear all costs incurred as a result of the above
obligation, except that after the first 24 months or 24,000 miles
(whichever first occurs) the manufacturer shall be responsible only
for:
(1) The adjustment, repair or replacement of any of the specified
major emission control components listed in 42 U.S.C. 7541(i)(2) or
components which have been designated by the administrator to be
specified major emission control components until the vehicle has been
in operation for 8 years or 80,000 miles; and
(2) All other components which must be adjusted, repaired or
replaced to enable a component adjusted, repaired, or replaced under
paragraph (a)(1) of this section to perform properly.
(b) Manufacturers shall be liable for the total cost of the remedy
for any vehicle validly presented for repair under an emission warranty
to any authorized service facility authorized by the vehicle
manufacturer. State or local limitations as to the extent of the
penalty or sanction imposed upon an owner of a failed vehicle shall
have no bearing on this liability.
* * * * *
0
27. Amend Sec. 85.2109 by revising paragraphs (a) introductory text
and (a)(6) to read as follows:
Sec. 85.2109 Inclusion of warranty provisions in owners' manuals and
warranty booklets.
(a) A manufacturer shall furnish with each new motor vehicle, a
full explanation of the emission warranties required by 42 U.S.C.
7541(a) and (b), including at a minimum the following information:
* * * * *
(6) An explanation that an owner may obtain further information
concerning the emission warranties or that an owner may report
violations of the terms of the Emission warranties provided under 42
U.S.C. 7541(a) and (b) by contacting the Director, Compliance Division,
Environmental Protection Agency, 2000 Traverwood Dr, Ann Arbor, MI
48105 (Attention: Warranty) or email to: [email protected].
* * * * *
0
28. Amend Sec. 85.2111 by revising the introductory text and
paragraphs (b) introductory text, (c), and (d) to read as follows:
[[Page 17648]]
Sec. 85.2111 Warranty enforcement.
The following acts are prohibited and may subject a manufacturer to
a civil penalty as described in paragraph (d) of this section:
* * * * *
(b) Failing or refusing to comply with the terms and conditions of
the emission warranties provided under 42 U.S.C. 7541(a) and (b) with
respect to any vehicle to which this subpart applies. Acts constituting
such a failure or refusal shall include, but are not limited to, the
following:
* * * * *
(c) To provide directly or indirectly in any communication to the
ultimate purchaser or any subsequent purchaser that emission warranty
coverage is conditioned upon the use of any name brand component, or
system or upon service (other than a component or service provided
without charge under the terms of the purchase agreement), unless the
communication is made pursuant to a written waiver by the Office
Director.
(d) The maximum penalty value is $37,500 for each offense that
occurs after November 2, 2015. Maximum penalty limits may be adjusted
based on the Consumer Price Index as described at 40 CFR part 19.
* * * * *
0
29. Revise Sec. 85.2123 to read as follows:
Sec. 85.2123 Treatment of confidential information.
The provisions of 40 CFR 1068.10 and 1068.11 apply for information
you submit under this subpart.
PART 86--CONTROL OF EMISSIONS FROM NEW AND IN-USE HIGHWAY VEHICLES
AND ENGINES
0
30. The authority citation for part 86 continues to read as follows:
Authority: 42 U.S.C. 7401-7671q.
0
31. Amend Sec. 86.007-11 by revising paragraphs (f) and (g)
introductory text to read as follows:
Sec. 86.007-11 Emission standards and supplemental requirements for
2007 and later model year diesel heavy-duty engines and vehicles.
* * * * *
(f) Model year 2007 and later diesel-fueled heavy-duty engines and
vehicles for sale in Guam, American Samoa, or the Commonwealth of the
Northern Mariana Islands may be subject to alternative standards under
40 CFR 1036.655.
(g) Model years 2018 through 2026 engines at or above 56 kW that
will be installed in specialty vehicles as allowed by 40 CFR 1037.605
may meet alternate emission standards as follows:
* * * * *
0
32. Amend Sec. 86.008-10 by revising paragraph (g) introductory text
to read as follows:
Sec. 86.008-10 Emission standards for 2008 and later model year Otto-
cycle heavy-duty engines and vehicles.
* * * * *
(g) Model years 2018 through 2026 engines that will be installed in
specialty vehicles as allowed by 40 CFR 1037.605 may meet alternate
emission standards as follows:
* * * * *
0
33. Amend Sec. 86.010-18 by:
0
a. Revising paragraph (a) introductory text.
0
b. Removing and reserving paragraph (o)
The revision reads as follows:
Sec. 86.010-18 On-board Diagnostics for engines used in applications
greater than 14,000 pounds GVWR.
(a) General. Heavy-duty engines intended for use in a heavy-duty
vehicle weighing more than 14,000 pounds GVWR must be equipped with an
on-board diagnostic (OBD) system capable of monitoring all emission-
related engine systems or components during the life of the engine. The
OBD requirements of 40 CFR 1036.110 apply starting in model year 2027.
In earlier model years, manufacturers may meet the requirements of this
section or the requirements of 40 CFR 1036.110. Note that 40 CFR
1036.150(u) allows for an alternative communication protocol before
model year 2027. The OBD system is required to detect all malfunctions
specified in paragraphs (g), (h), and (i) of this section even though
the OBD system is not required to use a unique monitor to detect each
of those malfunctions.
* * * * *
0
34. Amend Sec. 86.016-1 by:
0
a. Revising paragraphs (a) introductory text, (d) introductory text,
and (d)(4).
0
b. Adding and reserving paragraph (i).
0
c. Adding paragraph (j).
The revisions and additions read as follows:
Sec. 86.016-1 General applicability.
(a) Applicability. The provisions of this subpart apply for certain
types of new heavy-duty engines and vehicles as described in this
section. As described in paragraph (j) of this section, most of this
subpart no longer applies starting with model year 2027. Note that this
subpart does not apply for light-duty vehicles, light-duty trucks,
medium-duty passenger vehicles, or vehicles at or below 14,000 pounds
GVWR that have no propulsion engine, such as electric vehicles; see
subpart S of this part for requirements that apply for those vehicles.
In some cases, manufacturers of heavy-duty engines and vehicles can
choose to meet the requirements of this subpart or the requirements of
subpart S of this part; those provisions are therefore considered
optional, but only to the extent that manufacturers comply with the
other set of requirements. In cases where a provision applies only for
a certain vehicle group based on its model year, vehicle class, motor
fuel, engine type, or other distinguishing characteristics, the limited
applicability is cited in the appropriate section. The provisions of
this subpart apply for certain heavy-duty engines and vehicles as
follows:
* * * * *
(d) Non-petroleum fueled vehicles. Standards and requirements apply
to model year 2016 and later non-petroleum fueled motor vehicles as
follows:
* * * * *
(4) The standards and requirements of 40 CFR part 1037 apply for
vehicles above 14,000 pounds GVWR that have no propulsion engine, such
as electric vehicles. Electric heavy-duty vehicles may not generate PM
emission credits. Electric heavy-duty vehicles may not generate
NOX emission credits except as allowed under 40 CFR part
1037.
* * * * *
(i) [Reserved]
(j) Transition to 40 CFR parts 1036 and 1037. Except for Sec.
86.010-38(j), this subpart no longer applies starting with model year
2027. Individual provisions in 40 CFR parts 1036 and 1037 apply instead
of the provisions of this subpart before model year 2027 as specified
in this subpart and 40 CFR parts 1036 and 1037.
0
35. Amend Sec. 86.090-5 by adding paragraph (b)(4) to read as follows.
Sec. 86.090-5 General standards; increase in emissions; unsafe
conditions.
* * * * *
(b) * * *
(4) Manufacturers of engines equipped with vanadium-based SCR
catalysts must design the engine and its emission controls to prevent
vanadium sublimation and protect the catalyst from high temperatures as
described in 40 CFR 1036.115(g)(2).
0
36. Amend Sec. 86.117-96 by revising paragraph (d)(1) introductory
text and adding paragraphs (d)(1)(iii) and (iv) to read as follows.
[[Page 17649]]
Sec. 86.117-96 Evaporative emission enclosure calibrations.
* * * * *
(d) * * *
(1) The calculation of net methanol and hydrocarbon mass change is
used to determine enclosure background and leak rate. It is also used
to check the enclosure volume measurements. The methanol mass change is
calculated from the initial and final methanol samples, the net
withdrawn methanol (in the case of diurnal emission testing with fixed-
volume enclosures), and initial and final temperature and pressure
according to the following equation:
[GRAPHIC] [TIFF OMITTED] TP28MR22.013
* * * * *
(iii) TE = temperature of sample withdrawn, R.
(iv) TSHED = temperature of SHED, R.
* * * * *
0
37. Add Sec. 86.450 to subpart E to read as follows:
Sec. 86.450 Treatment of confidential information.
The provisions of 40 CFR 1068.10 and 1068.11 apply for information
you submit under this subpart.
Subpart I--[Removed and Reserved]
0
38. Subpart I, consisting of Sec. Sec. 86.1101-87 through 86.1116-87,
is removed and reserved.
0
39. Add Sec. 86.1117 to subpart L to read as follows:
Sec. 86.1117 Labeling.
(a) Light-duty trucks and heavy-duty vehicles and engines for which
nonconformance penalties are to be paid in accordance with Sec.
86.1113-87(b) must have information printed on the emission control
information label or a supplemental label as follows.
(1) The manufacturer must begin labeling production engines or
vehicles within 10 days after the completion of the PCA.
(2) This statement shall read: ``The manufacturer of this [engine
or vehicle, as applicable] will pay a nonconformance penalty to be
allowed to introduce it into U.S. commerce at an emission level higher
than the applicable emission standard. The [compliance level or
alternative emission standard] for this engine/vehicle is [insert the
applicable pollutant and compliance level calculated in accordance with
Sec. 86.1112-87(a)].''
(3) If a manufacturer introduces an engine or vehicle into U.S.
commerce prior to the compliance level determination of Sec. 86.1112-
87(a), it must provide the engine or vehicle owner with a label as
described in paragraph (a)(2) of this section to be affixed in a
location in proximity to the emission control information label within
30 days of the completion of the PCA.
(b) The Administrator may approve in advance other label content
and formats, provided the alternative label contains information
consistent with this section.
0
40. Revise Sec. 86.1301 to read as follows:
Sec. 86.1301 Scope; applicability.
(a) This subpart specifies gaseous emission test procedures for
Otto-cycle and diesel heavy-duty engines, and particulate emission test
procedures for diesel heavy-duty engines.
(b) You may optionally demonstrate compliance with the emission
standards of this part by testing hybrid engines and hybrid powertrains
using the test procedures in 40 CFR part 1036, rather than testing the
engine alone. If you choose this option, you may meet the supplemental
emission test (SET) requirements by using the SET duty cycle specified
in either Sec. 86.1362 or 40 CFR 1036.505. Except as specified,
provisions of this subpart and subpart A of this part that reference
engines apply equally to hybrid engines and hybrid powertrains.
(c) The abbreviations and acronyms from subpart A of this part
apply to this subpart.
Sec. Sec. 86.1302-84, 86.1303-84, and 86.1304--[Removed]
0
41. Remove Sec. Sec. 86.1302-84, 86.1303-84, and 86.1304.
0
42. Amend Sec. 86.1362 by revising paragraph (b) to read as follows:
Sec. 86.1362 Steady-state testing with a ramped-modal cycle.
* * * * *
(b) Measure emissions by testing the engine on a dynamometer with
the following ramped-modal duty cycle to determine whether it meets the
applicable steady-state emission standards in this part and 40 CFR part
1036:
[[Page 17650]]
Table 1 of Sec. 86.1362--Ramped-Modal Duty Cycle
----------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
Engine testing Hybrid powertrain testing
---------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
RMC mode Time in Road-grade coefficients \4\ CO2weighting
mode Engine speed \1\ Torque (percent) Vehicle speed (mi/ ---------------------------------------------------------------------------------------------------------------- (percent) \5\
(seconds) \2\ \2\ \3\ hr) \4\ a b c d e f g h
----------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
1a Steady-state................ 170 Warm Idle......... 0................. 0................. 0 0 0 0 0 0 0 0 6
1b Transition.................. 20 Linear Transition. Linear Transition. Linear Transition. -1.898E-08 -5.895E-07 3.780E-05 4.706E-03 6.550E-04 -2.679E-02 -1.027E+00 1.542E+01 ................
2a Steady-state................ 173 A................. 100............... vrefA............. -1.235E-08 -5.506E-07 3.954E-05 1.248E-03 5.287E-04 -3.117E-02 -3.263E-01 1.627E+01 9
2b Transition.................. 20 Linear Transition. Linear Transition. Linear Transition. -1.640E-09 -4.899E-07 2.493E-05 5.702E-04 4.768E-04 -2.389E-02 -2.712E-01 1.206E+01 ................
3a Steady-state................ 219 B................. 50................ vrefB............. 8.337E-09 -4.758E-07 1.291E-05 2.874E-04 4.528E-04 -1.803E-02 -1.830E-01 8.808E+00 10
3b Transition.................. 20 B................. Linear Transition. vrefB............. 4.263E-09 -5.102E-07 2.010E-05 3.703E-04 4.852E-04 -2.242E-02 -2.068E-01 1.074E+01 ................
4a Steady-state................ 217 B................. 75................ vrefB............. 1.686E-10 -5.226E-07 2.579E-05 5.521E-04 5.005E-04 -2.561E-02 -2.393E-01 1.285E+01 10
4b Transition.................. 20 Linear Transition. Linear Transition. Linear Transition. 6.556E-10 -4.971E-07 2.226E-05 5.293E-04 4.629E-04 -2.185E-02 -1.819E-01 1.086E+01 ................
5a Steady-state................ 103 A................. 50................ vrefA............. 3.833E-09 -4.343E-07 1.369E-05 4.755E-04 4.146E-04 -1.605E-02 -1.899E-01 8.200E+00 12
5b Transition.................. 20 A................. Linear Transition. vrefA............. -7.526E-11 -4.680E-07 2.035E-05 7.214E-04 4.478E-04 -2.012E-02 -2.306E-01 1.043E+01 ................
6a Steady-state................ 100 A................. 75................ vrefA............. -4.195E-09 -4.855E-07 2.624E-05 8.345E-04 4.669E-04 -2.338E-02 -2.547E-01 1.215E+01 12
6b Transition.................. 20 A................. Linear Transition. vrefA............. 3.185E-09 -4.545E-07 1.549E-05 6.220E-04 4.308E-04 -1.724E-02 -2.093E-01 8.906E+00 ................
7a Steady-state................ 103 A................. 25................ vrefA............. 1.202E-08 -3.766E-07 6.943E-07 1.107E-04 3.579E-04 -8.468E-03 -1.243E-01 4.195E+00 12
7b Transition.................. 20 Linear Transition. Linear Transition. Linear Transition. 1.481E-09 -5.004E-07 2.151E-05 6.028E-04 4.765E-04 -2.197E-02 -2.669E-01 1.109E+01 ................
8a Steady-state................ 194 B................. 100............... vrefB............. -8.171E-09 -5.682E-07 3.880E-05 8.171E-04 5.462E-04 -3.315E-02 -2.957E-01 1.689E+01 9
8b Transition.................. 20 B................. Linear Transition. vrefB............. 3.527E-09 -5.294E-07 2.221E-05 4.955E-04 4.976E-04 -2.363E-02 -2.253E-01 1.156E+01 ................
9a Steady-state................ 218 B................. 25................ vrefB............. 1.665E-08 -4.288E-07 -1.393E-07 2.170E-05 4.062E-04 -1.045E-02 -1.266E-01 4.762E+00 9
9b Transition.................. 20 Linear Transition. Linear Transition. Linear Transition. 7.236E-09 -5.497E-07 1.998E-05 1.381E-04 5.110E-04 -2.333E-02 -2.154E-01 1.024E+01 ................
10a Steady-state............... 171 C................. 100............... vrefC............. -7.509E-10 -5.928E-07 3.454E-05 5.067E-04 5.670E-04 -3.353E-02 -2.648E-01 1.649E+01 2
10b Transition................. 20 C................. Linear Transition. vrefC............. 1.064E-08 -5.343E-07 1.678E-05 2.591E-04 5.101E-04 -2.331E-02 -2.017E-01 1.119E+01 ................
11a Steady-state............... 102 C................. 25................ vrefC............. 2.235E-08 -4.756E-07 -2.078E-06 -6.006E-05 4.509E-04 -1.213E-02 -1.261E-01 5.090E+00 1
11b Transition................. 20 C................. Linear Transition. vrefC............. 1.550E-08 -5.417E-07 1.114E-05 8.438E-05 5.051E-04 -2.005E-02 -1.679E-01 8.734E+00 ................
12a Steady-state............... 100 C................. 75................ vrefC............. 7.160E-09 -5.569E-07 2.234E-05 3.107E-04 5.301E-04 -2.644E-02 -2.177E-01 1.266E+01 1
12b Transition................. 20 C................. Linear Transition. vrefC............. 9.906E-09 -5.292E-07 1.694E-05 2.460E-04 5.058E-04 -2.304E-02 -1.990E-01 1.103E+01 ................
13a Steady-state............... 102 C................. 50................ vrefC............. 1.471E-08 -5.118E-07 9.881E-06 1.002E-04 4.864E-04 -1.904E-02 -1.678E-01 8.738E+00 1
13b Transition................. 20 Linear Transition. Linear Transition. Linear Transition. -1.482E-09 -1.992E-06 6.475E-05 -1.393E-02 1.229E-03 -3.967E-02 1.135E+00 -7.267E+00 ................
[[Page 17651]]
14 Steady-state................ 168 Warm Idle......... 0................. 0................. 0 0 0 0 0 0 0 0 6
----------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
\1\ Engine speed terms are defined in 40 CFR part 1065.
\2\ Advance from one mode to the next within a 20 second transition phase. During the transition phase, command a linear progression from the settings of the current mode to the settings of the next mode.
\3\ The percent torque is relative to maximum torque at the commanded engine speed.
\4\ See 40 CFR 1036.505(c) for a description of powertrain testing with the ramped-modal cycle, including the equation that uses the road-grade coefficients.
\5\ Use the specified weighting factors to calculate composite emission results for CO2 as specified in 40 CFR 1036.501.
[[Page 17652]]
0
43. Amend Sec. 86.1372 by revising paragraph (a) introductory text to
read as follows:
Sec. 86.1372 Measuring smoke emissions within the NTE zone.
* * * * *
(a) For steady-state or transient smoke testing using full-flow
opacimeters, equipment meeting the requirements of 40 CFR part 1065,
subpart L, or ISO/DIS-11614 ``Reciprocating internal combustion
compression-ignition engines--Apparatus for measurement of the opacity
and for determination of the light absorption coefficient of exhaust
gas'' is required. ISO/DIS-11614 is incorporated by reference (see
Sec. 86.1).
* * * * *
0
44. Amend Sec. 86.1801-12 by revising paragraphs (a)(2) introductory
text, (a)(2)(iii), (a)(3) introductory text, and (g) to read as
follows:
Sec. 86.1801-12 Applicability.
(a) * * *
(2) The provisions of this subpart apply for medium-duty passenger
vehicles and all vehicles at or below 14,000 pounds GVWR that have no
propulsion engine, such as electric vehicles. The provisions of this
subpart also apply for other complete heavy-duty vehicles at or below
14,000 pounds GVWR, except as follows:
* * * * *
(iii) The provisions of this subpart are optional for diesel-fueled
Class 3 heavy-duty vehicles in a given model year if those vehicles are
equipped with engines certified to the appropriate standards in Sec.
86.007-11 or 40 CFR 1036.104 for which less than half of the engine
family's sales for the model year in the United States are for complete
Class 3 heavy-duty vehicles. This includes engines sold to all vehicle
manufacturers. If you are the original manufacturer of the engine and
the vehicle, base this showing on your sales information. If you
manufacture the vehicle but are not the original manufacturer of the
engine, you must use your best estimate of the original manufacturer's
sales information.
(3) The provisions of this subpart generally do not apply to
incomplete heavy-duty vehicles or to complete vehicles above 14,000
pounds GVWR (see Sec. 86.016-1 and 40 CFR parts 1036 and 1037).
However, this subpart applies to such vehicles in the following cases:
* * * * *
(g) Complete and incomplete vehicles. Several provisions in this
subpart, including the applicability provisions described in this
section, are different for complete and incomplete vehicles. We
differentiate these vehicle types as described in 40 CFR 1037.801.
* * * * *
0
45. Amend Sec. 86.1810-17 by adding paragraph (j) to read as follows:
Sec. 86.1810-17 General requirements.
* * * * *
(j) Small-volume manufacturers that modify a vehicle already
certified by a different company may recertify that vehicle under this
subpart S based on the vehicle supplier's compliance with fleet average
standards for criteria exhaust emissions, evaporative emissions, and
greenhouse gas emissions as follows:
(1) The recertifying manufacturer must certify the vehicle at bin
levels and family emission limits that are the same as or more
stringent than the corresponding bin levels and family emission limits
for the vehicle supplier.
(2) The recertifying manufacturer must meet all the standards and
requirements described in this subpart S, except for the fleet average
standards for criteria exhaust emissions, evaporative emissions, and
greenhouse gas emissions.
(3) The vehicle supplier must send the small-volume manufacturer a
written statement accepting responsibility to include the subject
vehicles in the vehicle supplier's exhaust and evaporative fleet
average calculations in Sec. Sec. 86.1860-17, 86.1864-10, and 86.1865-
12.
(4) The small-volume manufacturer must describe in the application
for certification how the two companies are working together to
demonstrate compliance for the subject vehicles. The application must
include the statement from the vehicle supplier described in paragraph
(j)(3) of this section.
(5) The vehicle supplier must include a statement that the vehicle
supplier is including the small volume manufacturer's sales volume and
emissions levels in the vehicle supplier's fleet average reports under
Sec. Sec. 86.1860-17, 86.1864-10, and 86.1865-12.
Sec. 86.1819 [Removed]
0
46. Remove Sec. 86.1819.
0
47. Amend Sec. 86.1819-14 by revising paragraph (d)(12)(i) to read as
follows:
Sec. 86.1819-14 Greenhouse gas emission standards for heavy-duty
vehicles.
* * * * *
(d) * * *
(12) * * *
(i) Configuration means a subclassification within a test group
based on engine code, transmission type and gear ratios, final drive
ratio, and other parameters we designate. Engine code means the
combination of both ``engine code'' and ``basic engine'' as defined for
light-duty vehicles in 40 CFR 600.002.
* * * * *
0
48. Amend Sec. 86.1823-08 by:
0
a. Revising paragraph (c)(1)(iv)(A).
0
b. Adding paragraph (m) introductory text.
0
c. Revising paragraph (m)(1).
The addition and revisions read as follows:
Sec. 86.1823-08 Durability demonstration procedures for exhaust
emissions.
* * * * *
(c) * * *
(1) * * *
(iv) * * *
(A) The simulated test weight will be the equivalent test weight
specified in Sec. 86.129 using a weight basis of the loaded vehicle
weight for light-duty vehicles and light light-duty trucks, and ALVW
for all other vehicles.
* * * * *
(m) Durability demonstration procedures for vehicles subject to the
greenhouse gas exhaust emission standards specified in Sec. 86.1818.
Determine a deterioration factor for each exhaust constituent as
described in this paragraph (m) and in 40 CFR 600.113-12(h) through (m)
to calculate the composite CREE DF value.
(1) CO2. (i) Unless otherwise specified under paragraph (m)(1)(ii)
or (iii) of this section, manufacturers may use a multiplicative
CO2 deterioration factor of one or an additive deterioration
factor of zero to determine full useful life emissions for the FTP and
HFET tests.
(ii) Based on an analysis of industry-wide data, EPA may
periodically establish and/or update the deterioration factor for
CO2 emissions, including air conditioning and other credit-
related emissions. Deterioration factors established and/or updated
under this paragraph (m)(1)(ii) will provide adequate lead time for
manufacturers to plan for the change.
(iii) For plug-in hybrid electric vehicles and any other vehicle
model the manufacturer determines will experience increased
CO2 emissions over the vehicle's useful life, consistent
with good engineering judgment, manufacturers must either install aged
components on test vehicles as provided in paragraph (f)(2) of this
section, determine a deterioration factor based on testing, or provide
an engineering analysis that the vehicle is designed such that
CO2 emissions will not increase over the vehicle's useful
life. Manufacturers may test using the whole-vehicle mileage
accumulation
[[Page 17653]]
procedures in Sec. 86.1823-08 (c) or (d)(1), or manufacturers may
request prior EPA approval for an alternative durability procedure
based on good engineering judgment. For the testing option, each FTP
test performed on the durability data vehicle selected under Sec.
86.1822 must also be accompanied by an HFET test, and combined FTP/HFET
CO2 results determined by averaging the city (FTP) and
highway (HFET) CO2 values, weighted 0.55 and 0.45
respectively. The deterioration factor will be determined for this
combined CO2 value. Calculated multiplicative deterioration
factors that are less than one shall be set to equal one, and
calculated additive deterioration factors that are less than zero shall
be set to zero.
* * * * *
0
49. Amend Sec. 86.1843-01 by revising paragraph (f)(2) and adding
paragraph (i) to read as follows:
Sec. 86.1843-01 General information requirements.
* * * * *
(f) * * *
(2) The manufacturer must submit a final update to Part 1 and Part
2 of the Application by May 1 following the end of the model year to
incorporate any applicable running changes or corrections which
occurred between January 1 of the applicable model year and the end of
the model year. A manufacturer may request an extension for submitting
the final update. The request must clearly indicate the circumstances
necessitating the extension.
* * * * *
(i) Confidential information. The provisions of 40 CFR 1068.10 and
1068.11 apply for information you submit under this subpart.
0
50. Amend Sec. 86.1869-12 by revising paragraph (d)(2)(i) to read as
follows:
Sec. 86.1869-12 CO2 credits for off-cycle CO2 reducing technologies.
* * * * *
(d) * * *
(2) Notice and opportunity for public comment. (i) The
Administrator will publish a notice of availability in the Federal
Register notifying the public of a manufacturer's proposed alternative
off-cycle credit calculation methodology. The notice will include
details regarding the proposed methodology but will not include any
Confidential Business Information (see 40 CFR 1068.10 and 1068.11). The
notice will include instructions on how to comment on the methodology.
The Administrator will take public comments into consideration in the
final determination and will notify the public of the final
determination. Credits may not be accrued using an approved methodology
until the first model year for which the Administrator has issued a
final approval.
* * * * *
PART 87--CONTROL OF AIR POLLUTION FROM AIRCRAFT AND AIRCRAFT
ENGINES
0
51. The authority citation for part 87 continues to read as follows:
Authority: 42 U.S.C. 7401 et seq.
0
52. Revise Sec. 87.4 to read as follows:
Sec. 87.4 Treatment of confidential information.
The provisions of 40 CFR 1068.10 and 1068.11 apply for information
you submit under this part.
Sec. 87.42 [Amended]
0
53. Amend Sec. 87.42 by removing and reserving paragraph (d).
PART 600--FUEL ECONOMY AND GREENHOUSE GAS EXHAUST EMISSIONS OF
MOTOR VEHICLES
0
54. The authority citation for part 600 continues to read as follows:
Authority: 49 U.S.C. 32901-23919q, Pub. L. 109-58.
0
55. Amend Sec. 600.001 by removing the paragraph heading from
paragraph (e) and adding paragraph (f) to read as follows:
Sec. 600.001 General applicability.
* * * * *
(f) Unless we specify otherwise, send all reports and requests for
approval to the Designated Compliance Officer (see Sec. 600.002).
0
56. Amend Sec. 600.002 by adding a definition for ``Designated
Compliance Officer'' in alphabetical order and revising the definitions
for ``Engine code'', ``SC03'', and ``US06'' to read as follows:
Sec. 600.002 Definitions.
* * * * *
Designated Compliance Officer means the Director, Light-Duty
Vehicle Center, U.S. Environmental Protection Agency, 2000 Traverwood
Drive, Ann Arbor, MI 48105; [email protected]; www.epa.gov/ve-certification.
* * * * *
Engine code means one of the following:
(1) For LDV, LDT, and MDPV, engine code means a unique combination,
within a test group (as defined in Sec. 86.1803 of this chapter), of
displacement, fuel injection (or carburetion or other fuel delivery
system), calibration, distributor calibration, choke calibration,
auxiliary emission control devices, and other engine and emission
control system components specified by the Administrator. For electric
vehicles, engine code means a unique combination of manufacturer,
electric traction motor, motor configuration, motor controller, and
energy storage device.
(2) For HDV, engine code has the meaning given in Sec. 86.1819-
14(d)(12) of this chapter.
* * * * *
SC03 means the test procedure specified in 40 CFR 1066.801(c)(2).
* * * * *
US06 means the test procedure as described in 40 CFR
1066.801(c)(2).
* * * * *
0
57. Amend Sec. 600.011 by revising paragraphs (a) and (c)(2) to read
as follows:
Sec. 600.011 Incorporation by reference.
(a) Certain material is incorporated by reference into this part
with the approval of the Director of the Federal Register in accordance
with 5 U.S.C. 552(a) and 1 CFR part 51. To enforce any edition other
than that specified in this section, the Environmental Protection
Agency (EPA) must publish a document in the Federal Register and the
material must be available to the public. All approved material is
available for inspection at the EPA and at the National Archives and
Records Administration (NARA). Contact EPA at: U.S. EPA, Air and
Radiation Docket and Information Center, 1301 Constitution Ave. NW,
Room B102, EPA West Building, Washington, DC 20460, www.epa.gov/dockets, (202) 202-1744. For information on the availability of this
material at NARA, email: [email protected], or go to:
www.archives.gov/federal-register/cfr/ibr-locations.html. The material
may be obtained from the sources in the following paragraphs of this
section.
* * * * *
(c) * * *
(2) SAE J1634, Battery Electric Vehicle Energy Consumption and
Range Test Procedure, revised July 2017; IBR approved for Sec. Sec.
600.116-12(a); 600.210-12(d); 600.311-12(j) and (k).
* * * * *
Sec. Sec. 600.106-08, 600.108-08, 600.109-08, and 600.110-
08 [Removed]
0
58. Amend subpart B by removing the following sections: Sec. Sec.
600.106-08, 600.108-08, 600.109-08, and 600.110-08.
[[Page 17654]]
0
59. Amend Sec. 600.111-08 by revising the introductory text to read as
follows:
Sec. 600.111-08 Test procedures.
This section describes test procedures for the FTP, highway fuel
economy test (HFET), US06, SC03, and the cold temperature FTP tests.
See 40 CFR 1066.801(c) for an overview of these procedures. Perform
testing according to test procedures and other requirements contained
in this part 600 and in 40 CFR part 1066. This testing includes
specifications and procedures for equipment, calibrations, and exhaust
sampling. Manufacturers may use data collected according to previously
published test procedures for model years through 2021. In addition, we
may approve the use of previously published test procedures for later
model years as an alternative procedure under 40 CFR 1066.10(c).
Manufacturers must comply with regulatory requirements during the
transition as described in 40 CFR 86.101 and 86.201.
* * * * *
Sec. 600.112-08 [Removed]
0
60. Remove Sec. 600.112-08.
0
61. Amend Sec. 600.113-12 by revising paragraphs (a)(1), (b) through
(d), and (e)(1) to read as follows:
Sec. 600.113-12 Fuel economy, CO2 emissions, and carbon-
related exhaust emission calculations for FTP, HFET, US06, SC03 and
cold temperature FTP tests.
* * * * *
(a) * * *
(1) Calculate the weighted grams/mile values for the FTP test for
CO2, HC, and CO, and where applicable, CH3OH,
C2H5OH, C2H4O, HCHO, NMHC,
N2O, and CH4 as specified in 40 CFR 1066.605.
Measure and record the test fuel's properties as specified in paragraph
(f) of this section.
* * * * *
(b) Calculate the HFET fuel economy as follows:
(1) Calculate the mass values for the highway fuel economy test for
HC, CO, and CO2, and where applicable, CH3OH,
C2H5OH, C2H4O, HCHO, NMHC,
N2O, and CH4 as specified in 40 CFR 1066.605.
Measure and record the test fuel's properties as specified in paragraph
(f) of this section.
(2) Calculate the grams/mile values for the highway fuel economy
test for HC, CO, and CO2, and where applicable
CH3OH, C2H5OH,
C2H4O, HCHO, NMHC, N2O, and
CH4 by dividing the mass values obtained in paragraph (b)(1)
of this section, by the actual driving distance, measured in miles, as
specified in 40 CFR 1066.840.
(c) Calculate the cold temperature FTP fuel economy as follows:
(1) Calculate the weighted grams/mile values for the cold
temperature FTP test for HC, CO, and CO2, and where
applicable, CH3OH, C2H5OH,
C2H4O, HCHO, NMHC, N2O, and
CH4 as specified in 40 CFR 1066.605.
(2) Calculate separately the grams/mile values for the cold
transient phase, stabilized phase and hot transient phase of the cold
temperature FTP test as specified in 40 CFR 1066.605.
(3) Measure and record the test fuel's properties as specified in
paragraph (f) of this section.
(d) Calculate the US06 fuel economy as follows:
(1) Calculate the total grams/mile values for the US06 test for HC,
CO, and CO2, and where applicable, CH3OH,
C2H5OH, C2H4O, HCHO, NMHC,
N2O, and CH4 as specified in 40 CFR 1066.605.
(2) Calculate separately the grams/mile values for HC, CO, and
CO2, and where applicable, CH3OH,
C2H5OH, C2H4O, HCHO, NMHC,
N2O, and CH4, for both the US06 City phase and
the US06 Highway phase of the US06 test as specified in 40 CFR 1066.605
and 1066.831. In lieu of directly measuring the emissions of the
separate city and highway phases of the US06 test according to the
provisions of 40 CFR 1066.831, the manufacturer may optionally, with
the advance approval of the Administrator and using good engineering
judgment, analytically determine the grams/mile values for the city and
highway phases of the US06 test. To analytically determine US06 City
and US06 Highway phase emission results, the manufacturer shall
multiply the US06 total grams/mile values determined in paragraph
(d)(1) of this section by the estimated proportion of fuel use for the
city and highway phases relative to the total US06 fuel use. The
manufacturer may estimate the proportion of fuel use for the US06 City
and US06 Highway phases by using modal CO2, HC, and CO
emissions data, or by using appropriate OBD data (e.g., fuel flow rate
in grams of fuel per second), or another method approved by the
Administrator.
(3) Measure and record the test fuel's properties as specified in
paragraph (f) of this section.
(e) * * *
(1) Calculate the grams/mile values for the SC03 test for HC, CO,
and CO2, and where applicable, CH3OH,
C2H5OH, C2H4O, HCHO, NMHC,
N2O, and CH4 as specified in 40 CFR 1066.605.
* * * * *
0
62. Amend Sec. 600.115-11 by revising the introductory text to read as
follows:
Sec. 600.115-11 Criteria for determining the fuel economy label
calculation method.
This section provides the criteria to determine if the derived 5-
cycle method for determining fuel economy label values, as specified in
Sec. 600.210-08(a)(2) or (b)(2) or Sec. 600.210-12(a)(2) or (b)(2),
as applicable, may be used to determine label values. Separate criteria
apply to city and highway fuel economy for each test group. The
provisions of this section are optional. If this option is not chosen,
or if the criteria provided in this section are not met, fuel economy
label values must be determined according to the vehicle-specific 5-
cycle method specified in Sec. 600.210-08(a)(1) or (b)(1) or Sec.
600.210-12(a)(1) or (b)(1), as applicable. However, dedicated
alternative-fuel vehicles (other than battery electric vehicles), dual
fuel vehicles when operating on the alternative fuel, MDPVs, and
vehicles imported by Independent Commercial Importers may use the
derived 5-cycle method for determining fuel economy label values
whether or not the criteria provided in this section are met.
Manufacturers may alternatively account for this effect for battery
electric vehicles, fuel cell vehicles, and plug-in hybrid electric
vehicles (when operating in the charge-depleting mode) by multiplying
2-cycle fuel economy values by 0.7 and dividing 2-cycle CO2
emission values by 0.7.
* * * * *
0
63. Amend Sec. 600.116-12 by revising paragraph (a) to read as
follows:
Sec. 600.116-12 Special procedures related to electric vehicles and
hybrid electric vehicles.
(a) Determine fuel economy values for electric vehicles as
specified in Sec. Sec. 600.210 and 600.311 using the procedures of SAE
J1634 (incorporated by reference in Sec. 600.011). Use the procedures
of SAE J1634, Section 8, with the following clarifications and
modifications for using this and other sections of SAE J1634:
(1) Vehicles that cannot complete the Multi-Cycle Range and Energy
Consumption Test (MCT) because they are unable travel the distance
required to complete the test with a fully charged battery, or they are
unable to achieve the maximum speed on either the UDDS or HFEDS
(Highway Fuel Economy Drive Cycle also known as the HFET) cycle should
seek Administrator approval to use the procedures outlined in SAE J1634
Section 7 Single Cycle Range and Energy Consumption Test (SCT).
(2) The MCT includes the following key-on soak times and key-off
soak periods:
[[Page 17655]]
(i) As noted in SAE J1634 Section 8.3.4, a 15 second key-on pause
is required between UDDS1 and HFEDS1, and
UDDS3 and HFEDS2. The key-on pause is considered
a part of the HFEDS1 and HFEDS2 drive cycle.
(ii) As noted in SAE J1634 Section 8.3.4, a 10 minute key-off soak
period is required between HFEDS1 and UDDS2, and
HFEDS2 and UDDS4.
(iii) A 5-minute minimum key-off soak period is required between
UDDS2 and the first phase of the mid-test constant speed
cycle, and UDDS4 and the first phase of the end-of-test
constant speed cycle.
(iv) If multiple phases are required during either the mid-test
constant speed cycle or the end-of-test constant speed cycle there must
be a minimum 5-minute key-off soak period between each constant speed
phase. The key-off soak periods between the constant speed phases may
last for up to a maximum of 30 minutes.
(3) As noted in SAE J1634 Section 8.3.4, during all `key-off' soak
periods, the key or power switch must be in the ``off'' position, the
hood must be closed, the test cell fan(s) must be off, and the brake
pedal not depressed. For vehicles which do not have a key or power
switch the vehicle must be placed in the `mode' the manufacturer
recommends when the vehicle is to be parked and the occupants exit the
vehicle.
(4) Either Method 1 or Method 2 described in Appendix A of SAE
J1634 may be used to estimate the mid-test constant speed cycle
distance (dM). The mid-test constant speed cycle distance
calculation needs to be performed prior to beginning the test and
should not use data from the test being performed. If Method 2 is used,
multiply the result determined by the Method 2 equation by 0.8 to
determine the mid-test constant speed cycle distance (dM).
(5) Divide the mid-test constant speed cycle distance
(dM) by 65 mph to determine the total time required for the
mid-test constant speed cycle. If the time required is one-hour or less
the mid-test constant speed cycle can be performed with no key-off soak
periods. If the time required is greater than one-hour the mid-test
constant speed cycle must be separated into phases such that no phase
exceeds more than one-hour. At the conclusion of each mid-test constant
speed phase a minimum 5-minute key-off soak will be performed.
(6) Using good engineering judgment determine the end-of-test
constant speed cycle distance so that it does not exceed 20% of the
total distance driven during the MCT as described in SAE J1634 Section
8.3.3.
(7) Divide the end-of-test constant speed cycle distance
(dE) by 65 mph to determine the total time required for the
end-of-test constant speed cycle. If the time required is one-hour or
less the end-of-test constant speed cycle can be performed with no key-
off soak periods. If the time required is greater than one-hour the
end-of-test constant speed cycle must be separated into phases such
that no phase exceeds more than one-hour. At the conclusion of each
end-of-test constant speed phase a minimum 5-minute key-off soak will
be performed.
(8) SAE J634 Section 3.13 defines useable battery energy (UBE) as
the total DC discharge energy (Edctotal), measured in DC watt-hours for
a full discharge test. The total DC discharge energy is the sum of all
measured phases of a test inclusive of all drive cycle types. As key-
off soak periods are not considered part of the test phase, the
discharge energy that occurs during the key-off soak periods is not
included in the useable battery energy.
(9) Recharging the vehicle's battery must start within three hours
after the end of testing.
(10) At the request of a manufacturer, the Administrator may
approve the use of an earlier version of SAE J1634 when a manufacturer
is carrying over data for vehicles tested using a prior version of SAE
J1634.
(11) All label values related to fuel economy, energy consumption,
and range must be based on 5-cycle testing or on values adjusted to be
equivalent to 5-cycle results. Prior to performing testing to generate
a 5-cycle adjustment factor, manufacturers must request Administrator
approval to use SAE J1634 Appendices B and C for determining a 5-cycle
adjustment factor with the following modifications, clarifications, and
attestations:
(i) The 20 [deg]F charge-depleting UDDS must be performed with a
minimum 10-minute key-off soak period between each UDDS cycle. Key-off
soak periods of up to 30 minutes are allowed. During all `key-off' soak
periods, the key or power switch must be in the ``off'' position, the
hood must be closed, the test cell fan(s) must be off, and the brake
pedal not depressed. For vehicles which do not have a key or power
switch the vehicle must be placed in the `mode' the manufacturer
recommends when the vehicle is to be parked and the occupants exit the
vehicle.
(ii) Prior to performing the 20 [deg]F charge-depleting UDDS the
vehicle must soak for a minimum of 12 hours and a maximum of 36 hours
at a temperature of 20 [deg]F. Prior to beginning the 12 to 36 hour
cold soak at 20 [deg]F the vehicle must be fully charged, the charging
can take place at test laboratory ambient temperatures (68 to 86
[deg]F) or at 20 [deg]F. During the 12 to 36 hour cold soak period the
vehicle may not be connected to a charger nor is the vehicle cabin or
battery to be preconditioned during the 20 [deg]F soak period.
(iii) Beginning with the 2024 model year the 20 [deg]F UDDS charge-
depleting UDDS test will be replaced with a 20 [deg]F UDDS test
consisting of 2 UDDS cycles performed with a 10-minute key-off soak
between the two UDDS cycles. The data from the two UDDS cycles will be
used to calculate the five-cycle adjustment factor, instead of using
the results from the entire charge-depleting data set. Manufacturers
that have submitted and used the average data from 20 [deg]F charge-
depleting UDDS data sets will be required to revise their 5-cycle
adjustment factor calculation and re-label vehicles using the data from
the first two UDDS cycles only. Manufacturers, at their discretion,
would also be allowed to re-run the 20 [deg]F UDDS test with the
battery charged to a state-of-charge (SoC) determined by the
manufacturer. The battery does not need to be at 100% SoC before the 20
[deg]F cold soak.
(iv) Manufacturers must submit a written attestation to the
Administrator at the completion of testing with the following
information:
(A) A statement noting the SoC level of the rechargeable energy
storage system (RESS) prior to beginning the 20[deg]F cold soak for
testing performed beginning with model year 2024.
(B) A statement confirming the vehicle was not charged or
preconditioned during the 12 to 36 hour 20 [deg]F soak period before
starting the 20 [deg]F UDDS cycle.
(C) A summary of all the 5-cycle test results and the calculations
used to generate the 5-cycle adjustment factor, including all of the 20
[deg]F UDDS cycles, the distance travelled during each UDDS and the
measured DC discharge energy during each UDDS phase. Beginning in model
year 2024, the 20 [deg]F UDDS test results will consist of only two
UDDS cycles.
(D) Beginning in model year 2024 the RunningFC equation used to
calculate the City Fuel Economy found on Page 30 in Appendix C of J1634
should be replaced with the following equation when calculating City
Fuel Economy:
[[Page 17656]]
[GRAPHIC] [TIFF OMITTED] TP28MR22.014
(E) A description of each test group and configuration which will
use the 5-cycle adjustment factor, including the battery capacity of
the vehicle used to generate the 5-cycle adjustment factor and the
battery capacity of all the configurations to which it will be applied.
(v) At the conclusion of the manufacturers testing and after
receiving the attestations from the manufacturer regarding the
performance of the 20 [deg]F UDDS test processes, the 5-cycle test
results, and the summary of vehicles to which the manufacturer proposes
applying the 5-cycle adjustment factor, the Administrator will review
the submittals and inform the manufacturer in writing if the
Administrator concurs with the manufacturer's proposal. If not, the
Administrator will describe the rationale to the manufacturer for not
approving their request.
* * * * *
0
64. Amend Sec. 600.210-12 by revising paragraphs (a) introductory
text, (a)(2)(iii), and (d) to read as follows:
Sec. 600.210-12 Calculation of fuel economy and CO2 emission values
for labeling.
(a) General labels. Except as specified in paragraphs (d) and (e)
of this section, fuel economy and CO2 emissions for general
labels may be determined by one of two methods. The first is based on
vehicle-specific model-type 5-cycle data as determined in Sec.
600.209-12(b). This method is available for all vehicles and is
required for vehicles that do not qualify for the second method as
described in Sec. 600.115 (other than electric vehicles). The second
method, the derived 5-cycle method, determines fuel economy and
CO2 emissions values from the FTP and HFET tests using
equations that are derived from vehicle-specific 5-cycle model type
data, as determined in paragraph (a)(2) of this section. Manufacturers
may voluntarily lower fuel economy (MPG) values and raise
CO2 values if they determine that the label values from any
method are not representative of the in-use fuel economy and
CO2 emissions for that model type, but only if the
manufacturer changes both the MPG values and the CO2 value
and revises any other affected label value accordingly for a model type
(including but not limited to the fuel economy 1-10 rating, greenhouse
gas 1-10 rating, annual fuel cost, 5-year fuel cost information).
Similarly, for any electric vehicles and plug-in hybrid electric
vehicles, manufacturers may voluntarily lower the fuel economy (MPGe)
and raise the energy consumption (kW-hr/100 mile) values if they
determine that the label values are not representative of the in-use
fuel economy, energy consumption, and CO2 emissions for that
model type, but only if the manufacturer changes both the MPGe and the
energy consumption value and revises any other affected label value
accordingly for a model type. Manufacturers may voluntarily lower the
value for electric driving range if they determine that the label
values are not representative of the in-use electric driving range.
* * * * *
(2) * * *
(iii) Unless and until superseded by written guidance from the
Administrator, the following intercepts and slopes shall be used in the
equations in paragraphs (a)(2)(i) and (ii) of this section:
City Intercept = 0.004091.
City Slope = 1.1601.
Highway Intercept = 0.003191.
Highway Slope = 1.2945.
* * * * *
(d) Calculating combined fuel economy, CO2 emissions, and driving
range. (1) If the criteria in Sec. 600.115-11(a) are met for a model
type, both the city and highway fuel economy and CO2
emissions values must be determined using the vehicle-specific 5-cycle
method. If the criteria in Sec. 600.115-11(b) are met for a model
type, the city fuel economy and CO2 emissions values may be
determined using either method, but the highway fuel economy and
CO2 emissions values must be determined using the vehicle-
specific 5-cycle method (or modified 5-cycle method as allowed under
Sec. 600.114-12(b)(2)).
(2) If the criteria in Sec. 600.115 are not met for a model type,
the city and highway fuel economy and CO2 emission label
values must be determined by using the same method, either the derived
5-cycle or vehicle-specific 5-cycle.
(3) Manufacturers may use one of the following methods to determine
5-cycle values for fuel economy, CO2 emissions, and driving
range for electric vehicles:
(i) Generate 5-cycle data as described in paragraph (a)(1) of this
section using the procedures of SAE J1634 (incorporated by reference in
Sec. 600.011) with amendments and revisions as described in Sec.
600.116-12(a).
(ii) Multiply 2-cycle fuel economy values and driving range by 0.7
and divide 2-cycle CO2 emission values by 0.7.
(iii) Manufacturers may ask the Administrator to approve adjustment
factors for deriving 5-cycle fuel economy results from 2-cycle test
data based on operating data from their in-use vehicles. Such data
should be collected from multiple vehicles with different drivers over
a range of representative driving routes and conditions. The
Administrator may approve such an adjustment factor for any of the
manufacturer's vehicle models that are properly represented by the
collected data.
* * * * *
0
65. Amend Sec. 600.311-12 by revising paragraphs (j)(2), (j)(4)
introductory text, and (j)(4)(i) to read as follows:
Sec. 600.311-12 Determination of values for fuel economy labels.
* * * * *
(j) * * *
(2) For electric vehicles, determine the vehicle's overall driving
range as described in Section 8 of SAE J1634 (incorporated by reference
in Sec. 600.011), with amendments and revisions as described in Sec.
600.116. Determine separate range values for FTP-based city and HFET-
based highway driving. Adjust these values to reflect actual in-use
driving conditions, then calculate a combined value by arithmetically
[[Page 17657]]
averaging the two values, weighted 0.55 and 0.45 respectively, and
rounding to the nearest whole number.
* * * * *
(4) For plug-in hybrid electric vehicles, determine the adjusted
charge-depleting (Rcda) driving range, the adjusted all electric
driving range (if applicable), and overall adjusted driving range as
described in SAE J1711 (incorporated by reference in Sec. 600.011), as
described in Sec. 600.116, as follows:
(i) Determine the vehicle's Actual Charge-Depleting Range,
Rcda, and adjust these values to reflect actual in-use
driving conditions. Determine separate range values for FTP-based city
and HFET-based highway driving, then calculate a combined value by
arithmetically averaging the two values, weighted 0.55 and 0.45
respectively, and rounding to the nearest whole number. Precondition
the vehicle as needed to minimize engine operation for consuming stored
fuel vapors in evaporative canisters; for example, you may purge the
evaporative canister or time a refueling event to avoid engine starting
related to purging the canister. For vehicles that use combined power
from the battery and the engine before the battery is fully discharged,
also use this procedure to establish an all electric range by
determining the distance the vehicle drives before the engine starts,
rounded to the nearest mile. You may represent this as a range of
values. We may approve adjustments to these procedures if they are
necessary to properly characterize a vehicle's all electric range.
* * * * *
0
66. Amend Sec. 600.510-12 by revising the entry defining the term
``AFE'' in paragraph (e) to read as follows:
Sec. 600.510-12 Calculation of average fuel economy and average
carbon-related exhaust emissions.
* * * * *
(e) * * *
AFE = Average combined fuel economy as calculated in paragraph
(c)(2) of this section, rounded to the nearest 0.0001 mpg;
* * * * *
0
67. Amend Sec. 600.512-12 by adding paragraph (a)(3) and revising
paragraph (b) to read as follows:
Sec. 600.512-12 Model year report.
(a) * * *
(3) Separate reports shall be submitted for passenger automobiles
and light trucks (as identified in Sec. 600.510-12).
(b) The model year report shall be in writing, signed by the
authorized representative of the manufacturer and shall be submitted no
later than May 1 following the end of the model year. A manufacturer
may request an extension for submitting the model year report if that
is needed to provide all additional required data as determined in
Sec. 600.507-12. The request must clearly indicate the circumstances
necessitating the extension.
* * * * *
PART 1027--FEES FOR VEHICLE AND ENGINE COMPLIANCE PROGRAMS
0
68. The authority citation for part 1027 continues to read as follows:
Authority: 42 U.S.C. 7401-7671q.
0
69. Amend Sec. 1027.101 by revising paragraph (a)(1) to read as
follows:
Sec. 1027.101 To whom do these requirements apply?
(a) * * *
(1) Motor vehicles and motor vehicle engines we regulate under 40
CFR part 86 or 1036. This includes light-duty vehicles, light-duty
trucks, medium-duty passenger vehicles, highway motorcycles, and heavy-
duty highway engines and vehicles.
* * * * *
PART 1030--CONTROL OF GREENHOUSE GAS EMISSIONS FROM ENGINES
INSTALLED ON AIRPLANES
0
70. The authority citation for part 1030 continues to read as follows:
Authority: 42 U.S.C. 7401-7671q.
0
71. Revise Sec. 1030.98 to read as follows:
Sec. 1030.98 Confidential information.
The provisions of 40 CFR 1068.10 and 1068.11 apply for information
you submit under this part.
PART 1033--CONTROL OF EMISSIONS FROM LOCOMOTIVES
0
72. The authority citation for part 1033 continues to read as follows:
Authority: 42 U.S.C. 7401-7671q.
0
73. Amend Sec. 1033.1 by revising paragraph (e) to read as follows:
Sec. 1033.1 Applicability.
* * * * *
(e) This part applies for locomotives that were certified as
freshly manufactured or remanufactured locomotives under 40 CFR part
92.
Sec. 1033.5 [Amended]
0
74. Amend Sec. 1033.5 by removing and reserving paragraph (c).
0
75. Amend Sec. 1033.101 by revising the introductory text to read as
follows:
Sec. 1033.101 Exhaust emission standards.
See appendix A of this part to determine how emission standards
apply before 2023.
* * * * *
Sec. 1033.102 Removed]
0
76. Remove Sec. 1033.102.
0
77. Amend Sec. 1033.115 by revising paragraphs (b) introductory text
and (c) to read as follows:
Sec. 1033.115 Other requirements.
* * * * *
(b) Adjustable parameters. Locomotives that have adjustable
parameters must meet all the requirements of this part for any
adjustment in the approved adjustable range. General provisions for
adjustable parameters apply as specified in 40 CFR 1068.50. You must
specify in your application for certification the adjustable range of
each adjustable parameter on a new locomotive or new locomotive engine
to--
* * * * *
(c) Prohibited controls. (1) General provisions. You may not design
or produce your locomotives with emission control devices, systems, or
elements of design that cause or contribute to an unreasonable risk to
public health, welfare, or safety while operating. For example, a
locomotive may not emit a noxious or toxic substance it would otherwise
not emit that contributes to such an unreasonable risk.
(2) Vanadium sublimation in SCR catalysts. For engines equipped
with vanadium-based SCR catalysts, you must design the engine and its
emission controls to prevent vanadium sublimation and protect the
catalyst from high temperatures. We will evaluate your engine design
based on the following information that you must include in your
application for certification:
(i) Identify the threshold temperature for vanadium sublimation for
your specified SCR catalyst formulation as described in 40 CFR
1065.1113 through 1065.1121.
(ii) Describe how you designed your engine to prevent catalyst
inlet temperatures from exceeding the temperature you identify in
paragraph (c)(2)(i) of this section, including consideration of engine
wear through the useful life. Also describe your design for catalyst
protection in case catalyst temperatures exceed the specified
temperature. In your description, include how you considered elevated
catalyst temperature resulting from sustained high-load engine
operation, catalyst
[[Page 17658]]
exotherms, particulate filter regeneration, and component failure
resulting in unburned fuel in the exhaust stream.
* * * * *
0
78. Amend Sec. 1033.120 by revising paragraph (c) to read as follows:
Sec. 1033.120 Emission-related warranty requirements.
* * * * *
(c) Components covered. The emission-related warranty covers all
components whose failure would increase a locomotive's emissions of any
regulated pollutant. This includes components listed in 40 CFR part
1068, appendix A, and components from any other system you develop to
control emissions. The emission-related warranty covers the components
you sell even if another company produces the component. Your emission-
related warranty does not need to cover components whose failure would
not increase a locomotive's emissions of any regulated pollutant. For
remanufactured locomotives, your emission-related warranty is required
to cover only those parts that you supply or those parts for which you
specify allowable part manufacturers. It does not need to cover used
parts that are not replaced during the remanufacture.
* * * * *
0
79. Amend Sec. 1033.205 by revising paragraph (d)(6) to read as
follows:
Sec. 1033.205 Applying for a certificate of conformity.
* * * * *
(d) * * *
(6) A description of injection timing, fuel rate, and all other
adjustable operating parameters, including production tolerances. For
any operating parameters that do not qualify as adjustable parameters,
include a description supporting your conclusion (see 40 CFR
1068.50(c)). Include the following in your description of each
adjustable parameter:
(i) For mechanically controlled parameters, include the nominal or
recommended setting, the intended physically adjustable range, the
limits or stops used to limit adjustable ranges, and production
tolerances of the limits or stops used to establish each physically
adjustable range. Also include information showing why the physical
limits, stops or other means of limiting adjustment, are effective in
preventing adjustment of parameters on in-use engines to settings
outside your intended physically adjustable ranges.
(ii) For electronically controlled parameters, describe how your
engines are designed to prevent unauthorized adjustments.
* * * * *
0
80. Amend Sec. 1033.245 by adding paragraph (f) to read as follows:
Sec. 1033.245 Deterioration factors.
* * * * *
(f) You may alternatively determine and verify deterioration
factors based on bench-aged aftertreatment as described in 40 CFR
1036.245 and 1036.246, with the following exceptions:
(1) Apply the percentage of useful life from Table 1 of 40 CFR
1036.246 based on hours of operation rather than vehicle mileage.
(2) Perform verification testing as described in subpart F of this
part rather than 40 CFR 1036.520. The provisions of 40 CFR
1036.246(d)(2) and (3) do not apply. Perform testing consistent with
the original certification to determine whether tested locomotives meet
the duty-cycle emission standards in Sec. 1033.101.
(3) Apply infrequent regeneration adjustment factors as specified
in Sec. 1033.535 rather than 40 CFR 1036.522.
0
81. Revise Sec. 1033.525 to read as follows:
Sec. 1033.525 Smoke opacity testing.
Analyze exhaust opacity test data as follows:
(a) Measure exhaust opacity using the procedures specified in 40
CFR 1065.1125. Perform the opacity test with a continuous digital
recording of smokemeter response identified by notch setting over the
entire locomotive test cycle specified in Sec. 1033.515(c)(4) or Sec.
1033.520(e)(4). Measure smokemeter response in percent opacity to
within one percent resolution.
(b) Calibrate the smokemeter as follows:
(1) Calibrate using neutral density filters with approximately 10,
20, and 40 percent opacity. Confirm that the opacity values for each of
these reference filters are NIST-traceable within 185 days of testing,
or within 370 days of testing if you consistently protect the reference
filters from light exposure between tests.
(2) Before each test, remove the smokemeter from the exhaust
stream, if applicable, and calibrate as follows:
(i) Zero. Adjust the smokemeter to give a zero response when there
is no detectable smoke.
(ii) Linearity. Insert each of the qualified reference filters in
the light path perpendicular to the axis of the light beam and adjust
the smokemeter to give a result within 1 percentage point of the named
value for each reference filter.
(c) Use computer analysis to evaluate percent opacity for each
notch setting. Treat the start of the first idle mode as the start of
the test. Each mode ends when operator demand changes for the next mode
(or for the end of the test). Analyze the opacity trace using the
following procedure:
(1) 3 second peak. Identify the highest opacity value over the test
and integrate the highest 3 second average including that highest
value.
(2) 30 second peak. Divide the test into a series of 30 second
segments, advancing each segment in 1 second increments. Determine the
opacity value for each segment and identify the highest opacity value
from all the 30 second segments.
(3) Steady-state. Calculate the average of second-by-second values
between 120 and 180 seconds after the start of each mode. For RMC modes
that are less than 180 seconds, calculate the average over the last 60
seconds of the mode. Identify the highest of those steady-state values
from the different modes.
(d) Determine values of standardized percent opacity, [kappa]std,
by correcting to a reference optical path length of 1 meter for
comparing to the standards using the following equation:
[[Page 17659]]
[GRAPHIC] [TIFF OMITTED] TP28MR22.015
0
82. Amend Sec. 1033.630 by revising paragraph (b)(1) to read as
follows:
Sec. 1033.630 Staged-assembly and delegated assembly exemptions.
* * * * *
(b) * * *
(1) In cases where an engine has been assembled in its certified
configuration, properly labeled, and will not require an aftertreatment
device to be attached when installed in the locomotive, no exemption is
needed to ship the engine. You do not need an exemption to ship engines
without specific components if they are not emission-related components
identified in appendix A of 40 CFR part 1068.
0
83. Amend Sec. 1033.815 by revising paragraph (f) to read as follows:
Sec. 1033.815 Maintenance, operation, and repair.
* * * * *
(f) Failure to perform required maintenance is a violation of the
tampering prohibition in 40 CFR 1068.101(b)(1). Failure of any person
to comply with the recordkeeping requirements of this section is a
violation of 40 CFR 1068.101(a)(2).
0
84. Amend Sec. 1033.901 by revising the definition of ``Designated
Compliance Officer'' to read as follows:
Sec. 1033.901 Definitions.
* * * * *
Designated Compliance Officer means the Director, Diesel Engine
Compliance Center, U.S. Environmental Protection Agency, 2000
Traverwood Drive, Ann Arbor, MI 48105; [email protected];
www.epa.gov/ve-certification.
* * * * *
0
85. Redesignate appendix I to part 1033 as appendix A to part 1033 and
revise newly redesignated appendix A to read as follows:
Appendix A to Part 1033--Original Standards for Tier 0, Tier 1 and Tier
2 Locomotives
(a) Locomotives were originally subject to Tier 0, Tier 1, and
Tier 2 emission standards described in paragraph (b) of this
appendix as follows:
(1) The Tier 0 and Tier 1 standards in paragraph (b) of this
appendix applied instead of the Tier 0 and Tier 1 standards of Sec.
1033.101 for locomotives manufactured and remanufactured before
January 1, 2010. For example, a locomotive that was originally
manufactured in 2004 and remanufactured on April 10, 2011 was
subject to the original Tier 1 standards specified in paragraph (b)
of this appendix and became subject to the Tier 1 standards of Sec.
1033.101 when it was remanufactured on April 10, 2011.
(2) The Tier 2 standards in paragraph (b) of this appendix
applied instead of the Tier 2 standards of Sec. 1033.101 for
locomotives manufactured and remanufactured before January 1, 2013.
(b) The following NOX and PM standards applied before
the dates specified in paragraph (a) of this appendix:
Table 1 to Appendix A--Original Locomotive Emission Standards
----------------------------------------------------------------------------------------------------------------
Standards (g/bhp-hr)
Year of original -----------------------------------------------
Type of standard manufacture Tier PM-alternate
NOX PM-primary \1\
----------------------------------------------------------------------------------------------------------------
Line-haul................... 1973-1992 Tier 0......... 9.5 0.60 0.30
1993-2004 Tier 1......... 7.4 0.45 0.22
2005-2011 Tier 2......... 5.5 0.20 0.10
Switch...................... 1973-1992 Tier 0......... 14.0 0.72 0.36
1993-2004 Tier 1......... 11.0 0.54 0.27
2005-2011 Tier 2......... 8.1 0.24 0.12
----------------------------------------------------------------------------------------------------------------
\1\Locomotives certified to the alternate PM standards are also subject to alternate CO standards of 10.0 for
the line-haul cycle and 12.0 for the switch cycle.
[[Page 17660]]
(c) The original Tier 0, Tier 1, and Tier 2 standards for HC and
CO emissions and smoke are the same standards identified in Sec.
1033.101.
PART 1036--CONTROL OF EMISSIONS FROM NEW AND IN-USE HEAVY-DUTY
HIGHWAY ENGINES
0
86. Revise part 1036 to read as follows:
PART 1036--CONTROL OF EMISSIONS FROM NEW AND IN-USE HEAVY-DUTY
HIGHWAY ENGINES
Sec.
Subpart A--Overview and Applicability
1036.1 Applicability.
1036.2 Compliance responsibility.
1036.5 Excluded engines.
1036.10 Organization of this part.
1036.15 Other applicable regulations.
1036.30 Submission of information.
Subpart B--Emission Standards and Related Requirements
1036.101 Overview of exhaust emission standards.
1036.104 Criteria pollutant emission standards--NOX, HC,
PM, and CO.
1036.108 Greenhouse gas emission standards--CO2,
CH4, and N2O.
1036.110 Diagnostic controls.
1036.111 Inducements related to SCR.
1036.115 Other requirements.
1036.120 Emission-related warranty requirements.
1036.125 Maintenance instructions and allowable maintenance.
1036.130 Installation instructions for vehicle manufacturers.
1036.135 Labeling.
1036.140 Primary intended service class and engine cycle.
1036.150 Interim provisions.
Subpart C--Certifying Engine Families
1036.201 General requirements for obtaining a certificate of
conformity.
1036.205 Requirements for an application for certification.
1036.210 Preliminary approval before certification.
1036.225 Amending applications for certification.
1036.230 Selecting engine families.
1036.235 Testing requirements for certification.
1036.240 Demonstrating compliance with criteria pollutant emission
standards.
1036.241 Demonstrating compliance with greenhouse gas emission
standards.
1036.245 Deterioration factors for exhaust emission standards.
1036.246 Verifying deterioration factors.
1036.250 Reporting and recordkeeping for certification.
1036.255 EPA oversight on certificates of conformity.
Subpart D--Testing Production Engines and Hybrid Powertrains
1036.301 Measurements related to GEM inputs in a selective
enforcement audit.
Subpart E--In-use Testing
1036.401 Testing requirements for in-use engines.
1036.405 Overview of the manufacturer-run field-testing program.
1036.410 Selecting and screening vehicles and engines for testing.
1036.415 Preparing and testing engines.
1036.420 Pass criteria for individual engines.
1036.425 Pass criteria for engine families.
1036.430 Reporting requirements.
1036.435 Recordkeeping requirements.
1036.440 Warranty obligations related to in-use testing.
Subpart F--Test Procedures
1036.501 General testing provisions.
1036.503 Engine data and information to support vehicle
certification.
1036.505 Supplemental Emission Test.
1036.510 Federal Test Procedure.
1036.512 Low Load Cycle.
1036.514 Clean Idle test.
1036.515 Test procedures for off-cycle testing.
1036.520 Test procedures to verify deterioration factors.
1036.522 Infrequently regenerating aftertreatment devices.
1036.527 Powertrain system rated power determination.
1036.530 Calculating greenhouse gas emission rates.
1036.535 Determining steady-state engine fuel maps and fuel
consumption at idle.
1036.540 Determining cycle-average engine fuel maps.
1036.543 Carbon balance error verification.
Subpart G--Special Compliance Provisions
1036.601 Overview of compliance provisions.
1036.605 Alternate emission standards for engines used in specialty
vehicles.
1036.610 Off-cycle technology credits and adjustments for reducing
greenhouse gas emissions.
1036.615 Engines with Rankine cycle waste heat recovery and hybrid
powertrains.
1036.620 Alternate CO2 standards based on model year 2011
compression-ignition engines.
1036.625 In-use compliance with CO2 family emission
limits (FELs).
1036.630 Certification of engine greenhouse gas emissions for
powertrain testing.
1036.635 --[Reserved]
1036.655 Special provisions for diesel-fueled engines sold in
American Samoa or the Commonwealth of the Northern Mariana Islands.
Subpart H--Averaging, Banking, and Trading for Certification
1036.701 General provisions.
1036.705 Generating and calculating emission credits.
1036.710 Averaging.
1036.715 Banking.
1036.720 Trading.
1036.725 Required information for certification.
1036.730 ABT reports.
1036.735 Recordkeeping.
1036.740 Restrictions for using emission credits.
1036.741 Using emission credits from electric vehicles and hydrogen
fuel-cell vehicles.
1036.745 End-of-year CO2 credit deficits.
1036.750 Consequences for noncompliance.
1036.755 Information provided to the Department of Transportation.
Subpart I--Definitions and Other Reference Information
1036.801 Definitions.
1036.805 Symbols, abbreviations, and acronyms.
1036.810 Incorporation by reference.
1036.815 Confidential information.
1036.820 Requesting a hearing.
1036.825 Reporting and recordkeeping requirements.
Appendix A of Part 1036--Summary of Previous Emission Standards
Appendix B of Part 1036--Transient Duty Cycles
Appendix C of Part 1036--Default Engine Fuel Maps for Sec. 1036.540
Authority: 42 U.S.C. 7401-7671q.
Subpart A--Overview and Applicability
Sec. 1036.1 Applicability.
(a) Except as specified in Sec. 1036.5, the provisions of this
part apply for engines that will be installed in heavy-duty vehicles
(including glider vehicles).
(b) Heavy-duty engines produced before model year 2027 are subject
to greenhouse gas emission standards and related provisions under this
part as specified in Sec. 1036.108; these engines are subject to
exhaust emission standards for HC, CO, NOX, and PM and
related provisions under 40 CFR part 86, subpart A, instead of this
part, except as follows:
(1) The provisions of Sec. Sec. 1036.115, 1036.501(f), and
1036.601 apply.
(2) 40 CFR parts 85 and 86 may specify that certain provisions
apply.
(3) This part describes how several individual provisions are
optional or mandatory before model year 2027. For example, Sec.
1036.150(a) describes how you may generate emission credits by meeting
the standards of this part before model year 2027.
(c) The provisions of this part also apply for fuel conversions of
all engines described in paragraph (a) of this section as described in
40 CFR 85.502.
(d) Gas turbine heavy-duty engines and other heavy-duty engines not
meeting the definition compression-ignition or spark-ignition are
deemed to be compression-ignition engines for purposes of this part.
(e) For the purpose of applying the provisions of this part,
engines include all emission-related components and any components or
systems that should be identified in your application for
[[Page 17661]]
certification, such as hybrid components for engines that are certified
as hybrid engines or hybrid powertrains.
Sec. 1036.2 Compliance responsibility.
The regulations in this part contain provisions that affect both
engine manufacturers and others. However, the requirements of this part
are generally addressed to the engine manufacturer(s). The term ``you''
generally means the engine manufacturer(s), especially for issues
related to certification. Additional requirements and prohibitions
apply to other persons as specified in subpart G of this part and 40
CFR part 1068.
Sec. 1036.5 Excluded engines.
(a) The provisions of this part do not apply to engines used in
medium-duty passenger vehicles or other heavy-duty vehicles that are
subject to regulation under 40 CFR part 86, subpart S, except as
specified in 40 CFR part 86, subpart S, and Sec. 1036.150(j). For
example, this exclusion applies for engines used in vehicles certified
to the standards of 40 CFR 86.1818 and 86.1819.
(b) An engine installed in a heavy-duty vehicle that is not used to
propel the vehicle is not a heavy-duty engine. The provisions of this
part therefore do not apply to these engines. Note that engines used to
indirectly propel the vehicle (such as electrical generator engines
that provide power to batteries for propulsion) are subject to this
part. See 40 CFR part 1039, 1048, or 1054 for other requirements that
apply for these auxiliary engines. See 40 CFR part 1037 for
requirements that may apply for vehicles using these engines, such as
the evaporative emission requirements of 40 CFR 1037.103.
(c) The provisions of this part do not apply to aircraft or
aircraft engines. Standards apply separately to certain aircraft
engines, as described in 40 CFR part 87.
(d) The provisions of this part do not apply to engines that are
not internal combustion engines, except as specified in Sec. 1036.741.
For example, the provisions of this part generally do not apply to fuel
cells. Note that gas turbine engines are internal combustion engines.
(e) The provisions of this part do not apply for model year 2013
and earlier heavy-duty engines unless they were:
(1) Voluntarily certified to this part.
(2) Installed in a glider vehicle subject to 40 CFR part 1037.
Sec. 1036.10 Organization of this part.
This part is divided into the following subparts:
(a) Subpart A of this part defines the applicability of this part
and gives an overview of regulatory requirements.
(b) Subpart B of this part describes the emission standards and
other requirements that must be met to certify engines under this part.
Note that Sec. 1036.150 describes certain interim requirements and
compliance provisions that apply only for a limited time.
(c) Subpart C of this part describes how to apply for a certificate
of conformity.
(d) Subpart D of this part addresses testing of production engines.
(e) Subpart E of this part describes provisions for testing in-use
engines.
(f) Subpart F of this part describes how to test your engines
(including references to other parts of the Code of Federal
Regulations).
(g) Subpart G of this part describes requirements, prohibitions,
and other provisions that apply to engine manufacturers, vehicle
manufacturers, owners, operators, rebuilders, and all others.
(h) Subpart H of this part describes how you may generate and use
emission credits to certify your engines.
(i) Subpart I of this part contains definitions and other reference
information.
Sec. 1036.15 Other applicable regulations.
(a) Parts 85 and 86 of this chapter describe additional provisions
that apply to engines that are subject to this part. See Sec.
1036.601.
(b) Part 1037 of this chapter describes requirements for
controlling evaporative emissions and greenhouse gas emissions from
heavy-duty vehicles, whether or not they use engines certified under
this part.
(c) Part 1065 of this chapter describes procedures and equipment
specifications for testing engines to measure exhaust emissions.
Subpart F of this part describes how to apply the provisions of part
1065 of this chapter to determine whether engines meet the exhaust
emission standards in this part.
(d) The requirements and prohibitions of part 1068 of this chapter
apply as specified in Sec. 1036.601 to everyone, including anyone who
manufactures, imports, installs, owns, operates, or rebuilds any of the
engines subject to this part, or vehicles containing these engines. See
Sec. 1036.601 to determine how to apply the part 1068 regulations for
heavy-duty engines. The issues addressed by these provisions include
these seven areas:
(1) Prohibited acts and penalties for engine manufacturers, vehicle
manufacturers, and others.
(2) Rebuilding and other aftermarket changes.
(3) Exclusions and exemptions for certain engines.
(4) Importing engines.
(5) Selective enforcement audits of your production.
(6) Recall.
(7) Procedures for hearings.
(e) Other parts of this chapter apply if referenced in this part.
Sec. 1036.30 Submission of information.
Unless we specify otherwise, send all reports and requests for
approval to the Designated Compliance Officer (see Sec. 1036.801). See
Sec. 1036.825 for additional reporting and recordkeeping provisions.
Subpart B--Emission Standards and Related Requirements
Sec. 1036.101 Overview of exhaust emission standards.
(a) You must show that engines meet the following exhaust emission
standards:
(1) Criteria pollutant standards for NOX, HC, PM, and CO
apply as described in Sec. 1036.104.
(2) Greenhouse gas (GHG) standards for CO2,
CH4, and N2O apply as described in Sec.
1036.108.
(b) You may optionally demonstrate compliance with the emission
standards of this part by testing hybrid engines and hybrid
powertrains, rather than testing the engine alone. Except as specified,
provisions of this part that reference engines apply equally to hybrid
engines and hybrid powertrains.
Sec. 1036.104 Criteria pollutant emission standards--NOX, HC, PM, and
CO.
This section describes the applicable NOX, HC, CO, and
PM standards for model years 2027 and later. These standards apply
equally for all primary intended service classes unless otherwise
noted.
(a) Emission standards. Exhaust emissions may not exceed the
standards in this section for the specified duty cycle, as follows:
(1) Measure emissions over the specified duty cycles using the test
procedures described in subpart F of this part.
(2) The following emission standards apply over the FTP and SET
duty cycles:
[[Page 17662]]
Table 1 to Paragraph (a)(2) of Sec. 1036.104--FTP and SET Emission Standards
----------------------------------------------------------------------------------------------------------------
NOX (mg/ HC (mg/ PM (mg/ CO (g/
Model year hp[middot]hr) hp[middot]hr) hp[middot]hr) hp[middot]hr)
----------------------------------------------------------------------------------------------------------------
2027-2030....................................... 35 60 5 6.0
2031 and later.................................. \a\ 20 40 5 6.0
----------------------------------------------------------------------------------------------------------------
\a\ The NO standard identified for Heavy HDE applies for an intermediate useful life of 435,000 miles, 10 years,
or 22,000 hours, whichever comes first. A standard of 40 mg/hp[middot]hr applies for the rest of the useful
life.
(3) The following emission standards apply for compression-ignition
engines over the Low Load Cycle:
Table 2 to Paragraph (a)(3) of Sec. 1036.104--Low Load Cycle Emission Standards
----------------------------------------------------------------------------------------------------------------
NOX (mg/ HC (mg/ PM (mg/ CO (g/
Model Year hp[middot]hr) hp[middot]hr) hp[middot]hr) hp[middot]hr)
----------------------------------------------------------------------------------------------------------------
2027-2030....................................... 90 140 5 6.0
2031 and later.................................. \a\ 50 60 5 6.0
----------------------------------------------------------------------------------------------------------------
\a\ The NOX standard identified for Heavy HDE applies for an intermediate useful life of 435,000 miles, 10
years, or 22,000 hours, whichever comes first. A standard of 100 mg/hp[middot]hr applies for the rest of the
useful life.
(4) Off-cycle emission standards apply for compression-ignition
engines using the procedures specified in Sec. 1036.515. For the idle
bin, the NOX off-cycle emission standard is 10.0 g/hr
starting in model years 2027 through 2030 and 7.5 g/hr starting in
model year 2031. Additional off-cycle emission standards apply as
described in the following table:
Table 3 to Paragraph (a)(4) of Sec. 1036.104--Off-Cycle Emission Standards for Compression-Ignition Engines
----------------------------------------------------------------------------------------------------------------
NOX (mg/ HC (mg/ PM (mg/ CO (g/
Model year Bin hp[middot]hr) hp[middot]hr) hp[middot]hr) hp[middot]hr)
----------------------------------------------------------------------------------------------------------------
2027-2030..................... Low load........ 180 280 10 12.0
Medium/high load 70 120 10 12.0
2031 and later................ Low load........ \a\ 75 90 8 9.0
Medium/high load \a\ 30 60 8 9.0
----------------------------------------------------------------------------------------------------------------
\a\ The low load and medium/high load NOX standards identified for Heavy HDE apply for an intermediate useful
life of 435,000 miles, 10 years, or 22,000 hours, whichever comes first. A low load bin standard of 150 mg/
hp[middot]hr and a medium/high load bin standard of 60 mg/hp[middot]hr apply for the rest of the useful life.
(b) Clean Idle. You may optionally certify compression-ignition
engines to the Clean Idle NOX emission standard using the
Clean Idle test specified in Sec. 1036.514. The optional Clean Idle
NOX emission standard is 30.0 g/h before model year 2024,
10.0 g/h for model years 2024 through 2026, and 5.0 g/hr for model year
2027 and later. The mass emission rate of HC, CO, and PM in g/hr during
the Clean Idle test may not exceed the emission results from the idle
modes of the SET duty cycle as described in Sec. 1036.505(h) or the
idle segments of the FTP duty cycle as described in Sec. 1036.510(g).
The standard applies separately to each mode of the Clean Idle test. If
you certify an engine family to the Clean Idle standards, it is subject
to all these voluntary standards as if they were mandatory.
(c) Averaging, banking, and trading. You may generate or use
emission credits under the averaging, banking, and trading (ABT)
program described in subpart H of this part for demonstrating
compliance with NOX emission standards in paragraph (a) of
this section. You must meet the PM, HC, and CO emission standards in
Sec. 1036.104(a) without generating or using emission credits.
(1) To generate or use emission credits, you must specify a family
emission limit for each engine family. Declare the family emission
limit corresponding to full useful life for engine operation over the
FTP duty cycle, FELFTP, expressed to the same number of
decimal places as the emission standard. Use FELFTP to
calculate emission credits in subpart H of this part.
(2) The following NOX FEL caps are the maximum values
you may specify for FELFTP:
(i) 150 mg/hp[middot]hr for model year 2027 through 2030 Spark-
ignition HDE, Light HDE, Medium HDE, and Heavy HDE.
(ii) 50 mg/hp[middot]hr for model year 2031 and later Spark-
ignition HDE, Light HDE, and Medium HDE.
(iii) 70 mg/hp[middot]hr for model year 2031 and later Heavy HDE.
(3) Calculate the NOX family emission limit,
FEL[cycle]NOX, that applies for each duty-cycle or off-cycle
standard using the following equation, noting that you must also use
this approach to determine the FEL for each cycle that applies for
Heavy HDE at intermediate useful life:
[[Page 17663]]
[GRAPHIC] [TIFF OMITTED] TP28MR22.016
(4) The family emission limits in this paragraph (c) serve as the
emission standards for compliance testing instead of the standards
specified in this section.
(d) Fuel types. The exhaust emission standards in this section
apply for engines using the fuel type on which the engines in the
engine family are designed to operate. You must meet the numerical
emission standards for HC in this section based on the following types
of hydrocarbon emissions for engines powered by the following fuels:
(1) Alcohol-fueled engines: NMHCE emissions.
(2) Gaseous-fueled engines: NMNEHC emissions.
(3) Other engines: NMHC emissions.
(e) Useful life. The exhaust emission standards of this section
apply for the useful life, expressed in vehicle miles, or hours of
engine operation, or years in service, whichever comes first, as
follows:
Table 4 to Paragraph (e) of Sec. 1036.104--Useful Life by Primary Intended Service Class
----------------------------------------------------------------------------------------------------------------
Model year 2027 through 2030 Model year 2031 and later
Primary intended service class ---------------------------------------------------------------
Miles Years Miles Years
----------------------------------------------------------------------------------------------------------------
Spark-ignition HDE.............................. 155,000 12 200,000 15
Light HDE....................................... 190,000 12 270,000 15
Medium HDE...................................... 270,000 11 350,000 12
Heavy HDE \a\................................... 600,000 11 800,000b 12
----------------------------------------------------------------------------------------------------------------
\a\ Useful life for Heavy HDE is also expressed as 32,000 operating hours for model year 2027 through 2030, and
40,000 operating hours for model year 2031 and later. For an individual engine, the useful life is no shorter
than 10 years or 100,000 miles, whichever occurs first, regardless of operating hours.
\b\ Additional standards apply for Heavy HDE during an intermediate useful life of 435,000 miles, 10 years, or
22,000 hours, whichever comes first.
(f) Applicability for testing. The emission standards in this
subpart apply to all testing, including certification, selective
enforcement audits, and in-use testing. For selective enforcement
audits, we may require you to perform the appropriate duty-cycle
testing as specified in Sec. Sec. 1036.505, 1036.510, and 1036.512.
The off-cycle standards in this section apply for duty-cycle testing
you perform for a selective enforcement audit. We may direct you to do
additional testing to show that your engines meet the off-cycle
standards.
Sec. 1036.108 Greenhouse gas emission standards--CO2, CH4, and N2O.
This section contains standards and other regulations applicable to
the emission of the air pollutant defined as the aggregate group of six
greenhouse gases: Carbon dioxide, nitrous oxide, methane,
hydrofluorocarbons, perfluorocarbons, and sulfur hexafluoride. This
section describes the applicable CO2, N2O, and
CH4 standards for engines.
(a) Emission standards. Emission standards apply for engines and
optionally powertrains measured using the test procedures specified in
subpart F of this part as follows:
(1) CO2 emission standards in this paragraph (a)(1)
apply based on testing as specified in subpart F of this part. The
applicable test cycle for measuring CO2 emissions differs
depending on the engine family's primary intended service class and the
extent to which the engines will be (or were designed to be) used in
tractors. For Medium HDE and Heavy HDE certified as tractor engines,
measure CO2 emissions using the SET
[[Page 17664]]
steady-state duty cycle specified in Sec. 1036.505. This testing with
the SET duty cycle is intended for engines designed to be used
primarily in tractors and other line-haul applications. Note that the
use of some SET-certified tractor engines in vocational applications
does not affect your certification obligation under this paragraph
(a)(1); see other provisions of this part and 40 CFR part 1037 for
limits on using engines certified to only one cycle. For Medium HDE and
Heavy HDE certified as both tractor and vocational engines, measure
CO2 emissions using the SET duty cycle specified in Sec.
1036.505 and the FTP transient duty cycle specified in Sec. 1036.510.
Testing with both SET and FTP duty cycles is intended for engines that
are designed for use in both tractor and vocational applications. For
all other engines (including Spark-ignition HDE), measure
CO2 emissions using the FTP transient duty cycle specified
in Sec. 1036.510.
(i) The CO2 standard is 627 g/hp[middot]hr for all
spark-ignition engines for model years 2016 through 2020. This standard
continues to apply in later model years for all spark-ignition engines
that are not Heavy HDE.
(ii) The following CO2 standards apply for compression-
ignition engines (in g/hp[middot]hr):
Table 1 to Paragraph (a)(1)(ii) of Sec. 1036.108--Compression-Ignition Engine Standards for Model Years 2014-
2020
----------------------------------------------------------------------------------------------------------------
Medium heavy- Heavy heavy-
Model years Light heavy- duty- duty- Medium heavy- Heavy heavy-
duty vocational vocational duty- tractor duty- tractor
----------------------------------------------------------------------------------------------------------------
2014-2016....................... 600 600 567 502 475
2017-2020....................... 576 576 555 487 460
----------------------------------------------------------------------------------------------------------------
(iii) The following CO2 standards apply for compression-
ignition engines and all Heavy HDE (in g/hp[middot]hr):
Table 2 to Paragraph (a)(1)(iii) of Sec. 1036.108--Compression-Ignition Engine Standards for Model Years 2021
and Later
----------------------------------------------------------------------------------------------------------------
Medium heavy- Heavy heavy-
Model years Light heavy- duty- duty- Medium heavy- Heavy heavy-
duty vocational vocational duty- tractor duty- tractor
----------------------------------------------------------------------------------------------------------------
2021-2023....................... 563 545 513 473 447
2024-2026....................... 555 538 506 461 436
2027 and later.................. 552 535 503 457 432
----------------------------------------------------------------------------------------------------------------
(iv) You may certify spark-ignition engines to the compression-
ignition standards for the appropriate model year under this paragraph
(a). If you do this, those engines are treated as compression-ignition
engines for all the provisions of this part.
(2) The CH4 emission standard is 0.10 g/hp[middot]hr
when measured over the applicable transient duty cycle specified in
Sec. 1036.510. This standard begins in model year 2014 for
compression-ignition engines and in model year 2016 for spark-ignition
engines. Note that this standard applies for all fuel types just like
the other standards of this section.
(3) The N2O emission standard is 0.10 g/hp[middot]hr
when measured over the transient duty cycle specified in Sec.
1036.510. This standard begins in model year 2014 for compression-
ignition engines and in model year 2016 for spark-ignition engines.
(b) Family Certification Levels. You must specify a CO2
Family Certification Level (FCL) for each engine family. The FCL may
not be less than the certified emission level for the engine family.
The CO2 Family Emission Limit (FEL) for the engine family is
equal to the FCL multiplied by 1.03.
(c) Averaging, banking, and trading. You may generate or use
emission credits under the averaging, banking, and trading (ABT)
program described in subpart H of this part for demonstrating
compliance with CO2 emission standards. Credits (positive
and negative) are calculated from the difference between the FCL and
the applicable emission standard. As described in Sec. 1036.705, you
may use CO2 credits to certify your engine families to FELs
for N2O and/or CH4, instead of the
N2O/CH4 standards of this section that otherwise
apply. Except as specified in Sec. Sec. 1036.150 and 1036.705, you may
not generate or use credits for N2O or CH4
emissions.
(d) Useful life. The exhaust emission standards of this section
apply for the useful life, expressed as vehicle miles, or hours of
engine operation, or years in service, whichever comes first, as
follows:
Table 3 to Paragraph (d) of Sec. 1036.108--Useful Life by Primary
Intended Service Class for Model Year 2021 and Later
------------------------------------------------------------------------
Primary intended service class Miles Years
------------------------------------------------------------------------
Spark-ignition HDE...................... 150,000 15
Light HDE............................... 150,000 15
Medium HDE.............................. 185,000 10
[[Page 17665]]
Heavy HDE \a\........................... 435,000 10
------------------------------------------------------------------------
\a\ Useful life for Heavy HDE is also expressed as 22,000 operating
hours. For an individual engine, the useful life is no shorter than 10
years or 100,000 miles, whichever occurs first, regardless of
operating hours.
(e) Applicability for testing. The emission standards in this
subpart apply as specified in this paragraph (e) to all duty-cycle
testing (according to the applicable test cycles) of testable
configurations, including certification, selective enforcement audits,
and in-use testing. The CO2 FCLs serve as the CO2
emission standards for the engine family with respect to certification
and confirmatory testing instead of the standards specified in
paragraph (a)(1) of this section. The FELs serve as the emission
standards for the engine family with respect to all other duty-cycle
testing. See Sec. Sec. 1036.235 and 1036.241 to determine which engine
configurations within the engine family are subject to testing. Note
that engine fuel maps and powertrain test results also serve as
standards as described in Sec. Sec. 1036.535, 1036.540, and 1036.630
and 40 CFR 1037.550.
Sec. 1036.110 Diagnostic controls.
Onboard diagnostic (OBD) systems must generally detect malfunctions
in the emission control system, store trouble codes corresponding to
detected malfunctions, and alert operators appropriately. Starting in
model year 2027, new engines must have OBD systems as described in this
section. You may optionally comply with any or all of the requirements
of this section instead of 40 CFR 86.010-18 in earlier model years.
(a) Chassis-based OBD requirements apply instead of the
requirements of this section for certain engines as follows:
(1) Heavy-duty engines intended to be installed in heavy duty
vehicles at or below 14,000 pounds GVWR must meet the requirements in
40 CFR 86.1806.
(2) Heavy-duty spark-ignition engines intended to be installed in
heavy-duty vehicles above 14,000 pounds GVWR may meet the requirements
in 40 CFR 86.1806 if the engines share essential design characteristics
with engines that the engine manufacturer also installs in vehicles
certified under 40 CFR part 86, subpart S.
(b) Engines must comply with the 2019 heavy-duty OBD requirements
adopted for California as described in this paragraph (b). California's
2019 heavy-duty OBD requirements are part of 13 CCR 1968.2, 1968.5,
1971.1, and 1971.5 (incorporated by reference in Sec. 1036.810). We
may approve your request to certify an OBD system meeting alternative
specifications if you demonstrate that it meets the intent of this
section. For example, we may approve your request for a system that
meets a later version of California's OBD requirements if you
demonstrate that it meets the intent of this section. To demonstrate
that your engine meets the intent of this section, the OBD system
meeting alternative specifications must address all the provisions
described in this paragraph (b) and in paragraph (c) of this section.
The following clarifications and exceptions apply for engines certified
under this part:
(1) We may approve a small manufacturer's request to delay
complying with the requirements of this section for up to three model
years if that manufacturer has not certified those engines or other
comparable engines in California for those model years.
(2) For engines not certified in California, references to vehicles
meeting certain California Air Resources Board emission standards are
understood to refer to the corresponding EPA emission standards for a
given family, where applicable. Use good engineering judgment to
correlate the specified standards with the EPA standards that apply
under this part. You must describe in your application for
certification how you will perform testing to demonstrate compliance
with OBD requirements to represent all your engine families over five
or fewer model years.
(3) Engines must comply with OBD requirements throughout the useful
life as specified in Sec. 1036.104.
(4) The purpose and applicability statements in 13 CCR 1971.1(a)
and (b) do not apply.
(5) Compression-ignition engines are subject to a NOX
threshold of 0.40 g/hp-hr and a PM threshold of 0.03 g/hp-hr for
operation on the FTP and SET duty cycles. Spark-ignition engines are
subject to the following thresholds:
(i) 0.015 g/hp-hr for PM emissions.
(ii) 0.30 g/hp-hr for monitors detecting a malfunction before
NOX emissions exceed 1.5 times the applicable standard.
(iii) 0.35 g/hp-hr for monitors detecting a malfunction before
NOX emissions exceed 1.75 times the applicable standard.
(iv) 0.60 g/hp-hr for monitors detecting a malfunction before
NOX emissions exceed 3.0 times the applicable standard.
(6) The testing and reporting requirements in 13 CCR 1971.1(i)(2.3)
and (2.4) do not apply.
(7) The deficiency provisions described in paragraph (d) of this
section apply instead of 13 CCR 1971.1(k).
(8) Capture the following elements as freeze frame data:
(i) Data parameters specified in 13 CCR 1971.1(h)(4.2) and (4.3).
(ii) System health monitor parameters specified in paragraph (c)(3)
of this section.
(9) Design compression-ignition engines to make the following
parameters available for reading with a generic scan tool, if so
equipped:
(i) Engine and vehicle parameters. Status of parking brake, neutral
switch, brake switch, and clutch switch, wastegate control solenoid
output, wastegate position (commanded and actual), speed and output
shaft torque consistent with Sec. 1036.115(d).
(ii) Diesel oxidation catalyst parameters. Include inlet and outlet
pressure and temperature for the diesel oxidation catalyst.
(iii) Particulate filter parameters. Include filter soot load and
ash load for all installed particulate filters.
(iv) EGR parameters. Include differential pressure for exhaust gas
recirculation.
(v) SCR parameters. Include DEF quality-related signals, output of
aftertreatment doser system (pump and injectors), DEF coolant control
valve position (commanded and actual), DEF tank temperature, DEF system
pressure, DEF pump commanded percentage, DEF doser control status, DEF
line heater control outputs.
(vi) Additional parameters. Include any additional parameters if
they are related to engine derating or other inducements under Sec.
1036.111 or Sec. 1036.125.
(10) Design spark-ignition engines to make the following additional
[[Page 17666]]
parameters available for reading with a generic scan tool, if
appliable:
(i) Air/fuel enrichment parameters. Percent of time in enrichment,
both for each trip (key-on to key-off) and as a cumulative lifetime
value. Track values separately for enrichment based on throttle, engine
protection, and catalyst protection.
(ii) Component temperature parameters. Include component
temperatures (measured and modeled, if applicable) used for catalyst
protection.
(11) If you have an approved Executive order from the California
Air Resources Board for a given engine family, we may rely on that
Executive order to evaluate whether you meet federal OBD requirements
for that same engine family or an equivalent engine family. Engine
families are equivalent if they are identical in all aspects material
to emission characteristics. EPA would count two equivalent engines
families as one for the purposes of determining OBD demonstration
testing requirements. Send us the following information:
(i) You must submit additional information as needed to demonstrate
that you meet the requirements of this section that are not covered by
the California Executive order.
(ii) Send us results from any testing you performed for certifying
engine families (including equivalent engine families) with the
California Air Resources Board, including the results of any testing
performed under 13 CCR 1971.1(i)(2.3) and (2.4), 13 CCR 1971.1(l), and
13 CCR 1971.5(b).
(iii) We may require that you send us additional information if we
need it to evaluate whether you meet the requirements of this section.
This may involve sending us copies of documents you send to the
California Air Resources Board.
(c) The following additional provisions apply:
(1) Design the diagnostic system to display the following
information in the cab:
(i) The health monitoring information specified in paragraph (c)(3)
of this section.
(ii) The information related to inducements as specified in Sec.
1036.111(f).
(2) Diagnostic testing to measure the effectiveness of DEF dosing
must be made available for use with either a generic scan tool or an
equivalent alternative method (such as an option commanded through a
vehicle system menu).
(3) The following provisions related to system health monitors
apply:
(i) Provide the following information related to particulate
filters:
(A) An indicator of general system wear, such as the total number
of regeneration events that have taken place since installing the
current particulate filter.
(B) Indicator of historical and current active and passive
regeneration frequency.
(C) The estimated mileage until the particulate filter needs
cleaning to remove accumulated ash.
(D) Information describing any disabled regeneration if this is
accompanied by engine derating. Also include the reason for disabling.
(ii) Provide the following information related to SCR:
(A) An indicator of historical and current DEF consumption.
(B) Information describing any disabled DEF dosing if this is
accompanied by engine derating. Also include the reason for disabling.
(C) Information describing any detected flow obstruction in DEF
lines or dosing valve in anticipation of triggering an inducement under
Sec. 1036.111(b)(2).
(iii) Provide an indication of EGR valve health, such as by
comparing commanded and actual EGR position.
(iv) Provide an indicator of EGR cooler performance, such as by
displaying parameters described in 13 CCR 1971.1(e)(3.2.5).
(v) Provide current data under paragraphs (c)(3)(i) and (ii) of
this section based on a default method of updating or resetting
collected data. For example, the current data may include information
from the Active 100-Hour Array or Stored 100-Hour Array. The system
must allow the operator to perform a manual reset to start collecting
new data on demand.
(d) You may ask us to accept as compliant an engine that does not
fully meet specific requirements under this section. The following
provisions apply regarding OBD system deficiencies:
(1) We will not approve a deficiency for gasoline-fueled or diesel-
fueled engines if it involves the complete lack of a major diagnostic
monitor, such as monitors related to exhaust aftertreatment devices,
oxygen sensors, air-fuel ratio sensors, NOX sensors, engine
misfire, evaporative leaks, and diesel EGR (if applicable). We may
approve such deficiencies for engines using other fuels if you
demonstrate that the alternative fuel causes these monitors to be
unreliable.
(2) We will approve a deficiency only if you show us that full
compliance is infeasible or unreasonable considering any relevant
factors, such as the technical feasibility of a given monitor, or the
lead time and production cycles of vehicle designs and programmed
computing upgrades.
(3) Our approval for a given deficiency applies only for a single
model year, though you may continue to ask us to extend a deficiency
approval in renewable one-year increments. We may approve an extension
if you demonstrate an acceptable level of progress toward compliance
and you show that the necessary hardware or software modifications
would pose an unreasonable burden. We will approve a deficiency for
more than two years only if you further demonstrate that you need the
additional lead time to make substantial changes to engine hardware.
(4) We will not approve deficiencies retroactively.
Sec. 1036.111 Inducements related to SCR.
Engines using SCR to control emissions depend on a constant supply
of diesel exhaust fluid (DEF). This section describes how manufacturers
must design their engines to derate power output to induce operators to
take appropriate actions to ensure the SCR system is working properly.
The requirements of this section apply starting in model year 2027,
though you may comply with the requirements of this section in earlier
model years.
(a) General provisions. The following terms and general provisions
apply under this section:
(1) As described in Sec. 1036.110, this section relies on terms
and requirements specified for OBD systems by California ARB in 13 CCR
1971.1 (incorporated by reference in Sec. 1036.810).
(2) The provisions of this section apply differently for low-speed
vehicles. A low-speed vehicle is one whose OBD system has recorded an
average speed below 20 miles per hour for the preceding 30 hours of
non-idle engine operation. Non-idle engine operation includes all
operating conditions except those that qualify as idle based on OBD
system controls as specified in 13 CCR 1971.1(h)(5.4.10).
(3) An inducement drive cycle consists of four hours of continuous
engine operation, without regard to engine starting.
(b) Fault conditions. Create derate strategies that monitor for and
trigger an inducement based on the following conditions:
(1) DEF supply falling to a level corresponding to three hours of
engine operation, based on available information on DEF consumption
rates.
(2) Blocked DEF lines or dosing valves.
[[Page 17667]]
(3) DEF quality failing to meet your concentration specifications.
(4) Open circuit faults related to the following: DEF tank level
sensor, DEF pump, DEF quality sensor, SCR wiring harness,
NOX sensors, DEF dosing valve, DEF tank heater and
aftertreatment control module.
(5) Monitor for a missing catalyst.
(c) NOX override. Reset the Active 100 Hour Array in the
OBD system when the engine detects a fault condition identified in
paragraph (b) of this section (but do not reset the Active 100 Hour
Array if an additional fault occurs before the fault condition is
resolved). Use NOX sensor data to override engine derates as
described in this paragraph (c) after the engine detects the fault
condition. Override the onset of derating associated with a fault
condition if the NOX conversion efficiency in the Active 100
Hour Array is within 10 percent of the NOX conversion
efficiency stored in the lifetime array for OBD REAL Bin 13 and 14. The
Active 100 Hour Array and the Lifetime Array are referenced in 13 CCA
1971.1(h)(5.3.2)(A) and (C), respectively. Calculate the NOX
conversion efficiency relative to the lifetime value using the
following equation and override inducements if the calculated override
factor is at or below 0.10:
[GRAPHIC] [TIFF OMITTED] TP28MR22.017
(d) Derate schedule. Engines must follow the derate schedule
described in this paragraph (d) if the engine detects a fault condition
identified in paragraphs (b) and (c) of this section. The derate takes
the form of a maximum drive speed for the vehicle. This maximum drive
speed decreases over time based on hours of engine operation without
regard to engine starting or mode of operation. Apply speed-limiting
derates according to the following schedule:
Table 1 to Paragraph (d) of Sec. 1036.111--Derate Schedule for
Detected Faults
------------------------------------------------------------------------
Maximum speed
Default for low-speed
Non-idle hours of engine operation-\a\ maximum speed vehicles (mi/
(mi/hr) hr)
------------------------------------------------------------------------
0....................................... 65 50
6....................................... 60 45
12...................................... 55 40
60...................................... 50 35
------------------------------------------------------------------------
\a\ Hours start counting when the engine detects a fault condition
specified in paragraph (b) of this section and the override factor for
NOX conversion efficiency is above 0.10. For DEF supply, you may
program the engine to reset the timer to three hours when the engine
detects an empty DEF tank.
(e) Multiple and continuing faults. The following provisions apply
if the engine detects fault conditions after starting with the derate
schedule specified in paragraph (d) of this section:
(1) The determination to qualify a low-speed vehicle in paragraph
(a)(2) of this section applies at the point that the engine first
detects a fault condition and continues to apply until the fault
condition is fully resolved, as specified in paragraph (g) of this
section.
(2) Apply the provisions of this section independently for each
fault, except as specified in this section.
(f) In-cab display. The in-cab display required in Sec.
1036.110(c)(1) must indicate the condition that triggered the pending
or active derate. The display must indicate ``inducement pending'' as
long as the system is evaluating NOX conversion efficiency
without finding that the override factor is above 0.10. Once calculated
NOX conversion efficiency confirms the fault condition, the
display must identify the current stage of derating and show a
countdown timer to estimate the time or distance remaining before the
next stage.
(g) Deactivating derates. Once the override factor for
NOX conversion efficiency confirms a detected fault
condition, do not use it alone to deactivate derates. Rather, program
the engine to deactivate derates as follows:
(1) Evaluate whether the detected fault condition continues to
apply and reset the Active 100 Hour Array in the OBD system when the
fault condition no longer exists. Deactivate derates if the engine
confirms that the fault condition is resolved and the override factor
for NOX conversion efficiency is at or below 0.10 for a full
inducement drive schedule.
(2) Allow a generic scan tool to tentatively deactivate inducement-
related fault codes while the vehicle is not in motion. Reactivate the
derate at the same point in the derate schedule if the engine detects
the same fault condition during a full inducement drive schedule.
(3) Treat any fault condition that recurs within 80 hours of engine
operation as the same triggering condition, which would restart the
derate at the same point that the system last deactivated the derate.
Sec. 1036.115 Other requirements.
Engines that are required to meet the emission standards of this
part must meet the following requirements, except as noted elsewhere in
this part:
(a) Crankcase emissions. Crankcase emissions may not be discharged
directly into the ambient atmosphere from any engine throughout its
useful life. For purposes of this paragraph (a), crankcase emissions
that are routed to the exhaust upstream of exhaust aftertreatment
during all operation are not considered to be discharged directly into
the ambient atmosphere.
(b) Fuel mapping. You must perform fuel mapping for your engine as
described in Sec. 1036.510(b).
(c) Evaporative emissions. You must design and produce your engines
to comply with evaporative emission standards as follows:
(1) For complete heavy-duty vehicles you produce, you must certify
the vehicles to emission standards as specified in 40 CFR 1037.103.
[[Page 17668]]
(2) For incomplete heavy-duty vehicles, and for engines used in
vehicles you do not produce, you do not need to certify your engines to
evaporative emission standards or otherwise meet those standards.
However, vehicle manufacturers certifying their vehicles with your
engines may depend on you to produce your engines according to their
specifications. Also, your engines must meet applicable exhaust
emission standards in the installed configuration.
(d) Torque broadcasting. Electronically controlled engines must
broadcast their speed and output shaft torque (in newton-meters).
Engines may alternatively broadcast a surrogate value for determining
torque. Engines must broadcast engine parameters such that they can be
read with a remote device or broadcast them directly to their
controller area networks. This information is necessary for testing
engines in the field (see Sec. 1036.515).
(e) EPA access to broadcast information. If we request it, you must
provide us any hardware, tools, and information we would need to
readily read, interpret, and record all information broadcast by an
engine's on-board computers and electronic control modules. If you
broadcast a surrogate parameter for torque values, you must provide us
what we need to convert these into torque units. We will not ask for
hardware or tools if they are readily available commercially.
(f) Adjustable parameters. Engines that have adjustable parameters
must meet all the requirements of this part for any adjustment in the
physically adjustable range.
(1) We may require that you set adjustable parameters to any
specification within the adjustable range during any testing, including
certification testing, selective enforcement auditing, or in-use
testing.
(2) General provisions apply for adjustable parameters as specified
in 40 CFR 1068.50.
(3) DEF supply and DEF quality are adjustable parameters. The
physically adjustable range includes any amount or quality of DEF that
the engine's diagnostic system does not trigger inducement provisions
under Sec. 1036.111.
(g) Prohibited controls. (1) General provisions. You may not design
your engines with emission control devices, systems, or elements of
design that cause or contribute to an unreasonable risk to public
health, welfare, or safety while operating. For example, this would
apply if the engine emits a noxious or toxic substance it would
otherwise not emit that contributes to such an unreasonable risk.
(2) Vanadium sublimation in SCR catalysts. For engines equipped
with vanadium-based SCR catalysts, you must design the engine and its
emission controls to prevent vanadium sublimation and protect the
catalyst from high temperatures. We will evaluate your engine design
based on the following information that you must include in your
application for certification:
(i) Identify the threshold temperature for vanadium sublimation for
your specified SCR catalyst formulation as described in 40 CFR
1065.1113 through 1065.1121.
(ii) Describe how you designed your engine to prevent catalyst
inlet temperatures from exceeding the temperature you identify in
paragraph (g)(2)(i) of this section, including consideration of engine
wear through the useful life. Also describe your design for catalyst
protection in case catalyst temperatures exceed the specified
temperature. In your description, include how you considered elevated
catalyst temperature resulting from sustained high-load engine
operation, catalyst exotherms, particulate filter regeneration, and
component failure resulting in unburned fuel in the exhaust stream.
(h) Defeat devices. You may not equip your engines with a defeat
device. A defeat device is an auxiliary emission control device (AECD)
that reduces the effectiveness of emission controls under conditions
that may reasonably be expected in normal operation and use. This does
not apply to auxiliary emission control devices you identify in your
application for certification if any of the following is true:
(1) The conditions of concern were substantially included in the
applicable procedure for duty-cycle testing as described in subpart F
of this part.
(2) You show your design is necessary to prevent engine (or
vehicle) damage or accidents.
(3) The reduced effectiveness applies only to starting the engine.
(4) The AECD applies only for engines that will be installed in
emergency vehicles, and the need is justified in terms of preventing
the engine from losing speed, torque, or power due abnormal conditions
of the emission control system, or in terms of preventing such abnormal
conditions from occurring, during operation related to emergency
response. Examples of such abnormal conditions may include excessive
exhaust backpressure from an overloaded particulate trap, and running
out of diesel exhaust fluid for engines that rely on urea-based
selective catalytic reduction.
(i) DEF tanks. Diesel exhaust fluid tanks must be sized to require
refilling no more frequently than the vehicle operator will need to
refill the fuel tank, even for worst-case assumptions related to fuel
efficiency and refueling volumes.
(j) Special provisions for spark-ignition engines. The following
provisions apply for spark-ignition engines starting with model year
2027:
(1) Catalyst bed temperature may not fall below 350 [deg]C during
extended idle. Describe how you designed your engine to meet this
requirement in your application for certification. You may ask us to
approve alternative strategies to prevent emissions from increasing
during idle.
(2) You may use modeled exhaust component temperatures to protect
the catalyst instead of designing the engine to continuously monitor
exhaust component temperatures as described in this paragraph (j)(2).
Measure and record component temperatures during engine mapping and
during emission measurements with each required duty cycle. You may use
modeled exhaust temperatures under this paragraph (j)(2) only if all
modeled and actual temperatures differ by 5 [deg]C or less. Submit a
second-by-second comparison of the modeled and actual component
temperatures as part of your application for certification.
Sec. 1036.120 Emission-related warranty requirements.
(a) General requirements. You must warrant to the ultimate
purchaser and each subsequent purchaser that the new engine, including
all parts of its emission control system, meets two conditions:
(1) It is designed, built, and equipped so it conforms at the time
of sale to the ultimate purchaser with the requirements of this part.
(2) It is free from defects in materials and workmanship that may
keep it from meeting these requirements.
(b) Warranty period. Your emission-related warranty must be valid
for at least as long as the minimum warranty periods listed in this
paragraph (b) in vehicle miles, or hours of engine operation, or years
in service, whichever comes first. You may offer an emission-related
warranty more generous than we require. The emission-related warranty
for the engine may not be shorter than any published warranty you offer
with or without charge for the engine. Similarly, the emission-related
warranty for any component may not be shorter than any published
warranty you offer
[[Page 17669]]
without charge for that component. If an extended warranty requires
owners to pay for a portion of repairs, those terms apply in the same
manner to the emission-related warranty. The warranty period begins
when the vehicle is placed into service. The following minimum warranty
periods apply:
Table 1 to Paragraph (b) of Sec. 1036.120--Warranty by Primary Intended Service Class \a\
----------------------------------------------------------------------------------------------------------------
Model year Model year 2027 through 2030 Model year 2031 and later
2026 and ---------------------------------------------------------------
Primary intended service class earlier
---------------- Mileage Hours Mileage Hours
Mileage
----------------------------------------------------------------------------------------------------------------
Spark-Ignition HDE.............. 50,000 110,000 6,000 160,000 8,000
Light HDE....................... 50,000 150,000 7,000 210,000 10,000
Medium HDE...................... 100,000 220,000 11,000 280,000 14,000
Heavy HDE....................... 100,000 450,000 22,000 600,000 30,000
----------------------------------------------------------------------------------------------------------------
\a\ Warranty period is also expressed as 5 years for model years 2026 and earlier, 7 years for model years 2027
through 2030, and 10 years for model years 2031 and later.
(c) Components covered. The emission-related warranty covers all
components whose failure would increase an engine's emissions of any
regulated pollutant, including components listed in 40 CFR part 1068,
appendix A, and components from any other system you develop to control
emissions. The emission-related warranty covers these components even
if another company produces the component.
(d) Limited applicability. You may deny warranty claims under this
section if the operator caused the problem through improper maintenance
or use, subject to the provisions in Sec. 1036.125 and 40 CFR
1068.115.
(e) Owners manual. Describe in the owners manual the emission-
related warranty provisions from this section that apply to the engine.
Sec. 1036.125 Maintenance instructions and allowable maintenance.
Maintenance includes any inspection, adjustment, cleaning, repair,
or replacement of components and is classified as either emission-
related or nonemission-related and each of these can be classified as
either scheduled or unscheduled. Further, some emission-related
maintenance is also classified as critical emission-related
maintenance. Give the ultimate purchaser of each new engine written
instructions for maintaining and using the engine. As described in
paragraph (h) of this section, these instructions must identify how
owners properly maintain and use engines for applying regulatory
requirements such as emission-related warranty and defect reporting.
(a) Critical emission-related maintenance. Critical emission-
related maintenance includes any adjustment, cleaning, repair, or
replacement of components listed in paragraph (a)(2) of this section.
This may also include other maintenance that you determine is critical,
including maintenance on other critical emission-related components as
defined in 40 CFR part 1068, if we approve it in advance. You may
perform scheduled critical emission-related maintenance during service
accumulation on your emission-data engines at the intervals you
specify.
(1) Maintenance demonstration. You must demonstrate that the
maintenance is reasonably likely to be done at the recommended
intervals on in-use engines. We will accept DEF replenishment and other
SCR-related maintenance as reasonably likely to occur if your engine
meets the specifications in Sec. 1036.111. We will accept other
scheduled maintenance as reasonably likely to occur if you satisfy any
of the following conditions:
(i) You present data showing that, if a lack of maintenance
increases emissions, it also unacceptably degrades the engine's
performance.
(ii) You design and produce your engines with a system we approve
that displays a visible signal to alert drivers that maintenance is
due, either as a result of component failure or the appropriate degree
of engine or vehicle operation. The signal must clearly display
``maintenance needed'', ``check engine'', or a similar message that we
approve. The signal must be continuous while the engine is operating
and not be easily eliminated without performing the specified
maintenance. Your maintenance instructions must specify resetting the
signal after completing the specified maintenance. We must approve the
method for resetting the signal. You may not design the system to be
less effective at the end of the useful life or after any other degree
of operation. If others install your engine in their vehicle, you may
rely on installation instructions to ensure proper mounting and
operation of the display. Disabling or improperly resetting the system
for displaying these maintenance-related signals without performing the
indicated maintenance violates the tampering prohibition in 42 U.S.C.
7522(a)(3).
(iii) You present survey data showing that at least 80 percent of
engines in the field get the maintenance you specify at the recommended
intervals.
(iv) You provide the maintenance free of charge and clearly say so
in your maintenance instructions.
(v) You otherwise show us that the maintenance is reasonably likely
to be done at the recommended intervals.
(2) Minimum scheduled maintenance intervals. You may not schedule
replacement of catalyst beds or particulate filters during an engine's
useful life. You may not schedule other critical emission-related
maintenance more frequently than the minimum intervals specified in
Table 1 and Table 2 of this section or otherwise allowed in this
paragraph (a). The minimum intervals specified for each component
applies to actuators, sensors, tubing, valves, and wiring associated
with that component, except as specified.
[[Page 17670]]
Table 1 to Paragraph (a)(2) of Sec. 1036.125--Minimum Scheduled Maintenance Intervals for Replacement
----------------------------------------------------------------------------------------------------------------
Accumulated miles (hours) for components
---------------------------------------------------------------------------
Component Spark-Ignition
HDE Light HDE Medium HDE Heavy HDE
----------------------------------------------------------------------------------------------------------------
Spark plugs......................... 25,000 (750) NA NA NA
DEF filters......................... NA 100,000 (3,000) 120,000 (3,600) 175,000 (5,250)
Crankcase ventilation valves and 60,000 (1,800) 60,000 (1,800) 60,000 (1,800) 60,000 (1,800)
filters............................
Ignition wires...................... 100,000 (3,000) NA NA NA
Oxygen sensors...................... 80,000 (2,400) NA NA NA
Air injection system components..... 110,000 (3,300) NA NA NA
Particulate filtration system (other 100,000 (3,000) 100,000 (3,000) 250,000 (7,500) 250,000 (7,500)
than filters)......................
Catalyst systems (other than 110,000 (3,300) 110,000 (3,300) 185,000 (5,550) 435,000 (13,050)
catalyst beds).....................
Fuel injectors......................
Electronic control modules..........
Evaporative emission canisters......
Turbochargers.......................
EGR system components (including
filters and coolers)...............
----------------------------------------------------------------------------------------------------------------
Table 2 to Paragraph (a)(2) of Sec. 1036.125--Minimum Scheduled Maintenance Intervals for Adjustment or
Cleaning
----------------------------------------------------------------------------------------------------------------
Accumulated miles (hours) for components
---------------------------------------------------------------------------
Component Spark-Ignition
HDE Light HDE Medium HDE Heavy HDE
----------------------------------------------------------------------------------------------------------------
Spark plugs......................... 25,000 (750) NA NA NA
EGR-related filters and coolers..... 50,000 (1,500) 50,000 (1,500) 50,000 (1,500) 50,000 (1,500)
Fuel injectors......................
Crankcase ventilation valves and
filters............................
DEF filters......................... NA 50,000 (1,500) 50,000 (1,500) 50,000 (1,500)
Ignition wires...................... 50,000 (1,500) NA NA NA
Idle mixture........................
Oxygen sensors...................... 80,000 (2,400) NA NA NA
Air injection system components..... 100,000 (3,000) NA NA NA
Catalyst system components.......... 100,000 (3,000) 100,000 (3,000) 150,000 (4,500) 150,000 (4,500)
EGR system components (other than
filters or coolers)................
Particulate filtration system
components.........................
Turbochargers.......................
----------------------------------------------------------------------------------------------------------------
(3) New technology. You may ask us to approve scheduled critical
emission-related maintenance of components not identified in paragraph
(a)(2) of this section that is a direct result of the implementation of
new technology not used in model year 2020 or earlier engines, subject
to the following provisions:
(i) Your request must include your recommended maintenance
interval, including data to support the need for the maintenance, and a
demonstration that the maintenance is likely to occur at the
recommended interval using one of the conditions specified in paragraph
(a)(1) of this section.
(ii) For any such new technology, we will publish a Federal
Register notice based on information you submit and any other available
information to announce that we have established new allowable minimum
maintenance intervals. Any manufacturer objecting to our decision may
ask for a hearing (see Sec. 1036.820).
(b) Recommended additional maintenance. You may recommend any
amount of maintenance that is additional to what we approve for
critical emission-related components in paragraph (a) of this section
for those components, as long as you state clearly that the recommended
additional maintenance steps are not necessary to keep the emission-
related warranty valid. If operators do the maintenance specified in
paragraph (a) of this section, but not the recommended additional
maintenance, this does not allow you to disqualify those engines from
in-use testing or deny a warranty claim. Do not take these maintenance
steps during service accumulation on your emission-data engines.
(c) Special maintenance. You may specify more frequent maintenance
to address problems related to special situations, such as atypical
engine operation. You must clearly state that this special maintenance
is associated with the special situation you are addressing. We may
disapprove your maintenance instructions if we determine that you have
specified special maintenance steps to address engine operation that is
not atypical, or that the maintenance is unlikely to occur in use. If
we determine that certain maintenance items do not qualify as special
maintenance under this paragraph (c), you may identify them as
recommended additional maintenance under paragraph (b) of this section.
(d) Noncritical emission-related maintenance. You may specify any
amount of emission-related inspection or other maintenance that is not
approved critical emission-related maintenance under paragraph (a) of
this section, subject to the provisions of this paragraph (d).
Noncritical emission-related maintenance generally includes maintenance
on the components we specify in 40 CFR part 1068, appendix A, that is
not covered in paragraph (a) of this section. You must state in the
owners manual that these steps are not necessary to keep the emission-
related
[[Page 17671]]
warranty valid. If operators fail to do this maintenance, this does not
allow you to disqualify those engines from in-use testing or deny a
warranty claim. Do not take these inspection or other maintenance steps
during service accumulation on your emission-data engines.
(e) Nonemission-related maintenance. You may schedule any amount of
maintenance unrelated to emission controls that is needed for proper
functioning of the engine. This might include adding engine oil;
changing air, fuel, or oil filters; servicing engine-cooling systems;
adjusting idle speed, governor, engine bolt torque, valve lash,
injector lash, timing, or tension of air pump drive belts; and
lubricating the heat control valve in the exhaust manifold. You may
perform nonemission-related maintenance during service accumulation on
your emission-data engines at the least frequent intervals that you
recommend to the ultimate purchaser (but not the intervals recommended
for special situations).
(f) Source of parts and repairs. State clearly on the first page of
your written maintenance instructions that a repair shop or person of
the owner's choosing may maintain, replace, or repair emission control
devices and systems. Your instructions may not require components or
service identified by brand, trade, or corporate name. Also, do not
directly or indirectly condition your warranty on a requirement that
the engine be serviced by your franchised dealers or any other service
establishments with which you have a commercial relationship. You may
disregard the requirements in this paragraph (f) if you do one of two
things:
(1) Provide a component or service without charge under the
purchase agreement.
(2) Get us to waive this prohibition in the public's interest by
convincing us the engine will work properly only with the identified
component or service.
(g) Payment for scheduled maintenance. Owners are responsible for
properly maintaining their engines, which generally includes paying for
scheduled maintenance. However, you may commit to paying for scheduled
maintenance as described in paragraph (a)(1)(iv) of this section to
demonstrate that the maintenance will occur. You may also schedule
maintenance not otherwise allowed by paragraph (a)(2) of this section
if you pay for it. You must pay for scheduled maintenance on any
component during the useful life if it meets all the following
conditions:
(1) Each affected component was not in general use on similar
engines before 1980.
(2) The primary function of each affected component is to reduce
emissions.
(3) The cost of the scheduled maintenance is more than 2 percent of
the price of the engine.
(4) Failure to perform the maintenance would not cause clear
problems that would significantly degrade the engine's performance.
(h) Owners manual. Include the following information in the owners
manual to clarify maintenance instructions and the owner's
responsibilities:
(1) Clearly describe the scheduled maintenance steps, consistent
with the provisions of this section, using nontechnical language as
much as possible. Include a list of components for which you will cover
scheduled replacement costs.
(2) Identify steps owners must take to qualify their engines as
properly maintained, consistent with the requirements of this section.
Also identify types of engine operation that would not qualify their
engines as being properly used. Describe what documentation you
consider appropriate for making these demonstrations. Note that you may
identify failure to repair critical emission-related components as
improper maintenance if the repairs are related to an observed defect.
(3) Describe how the owner can access the OBD system to
troubleshoot problems and find emission-related diagnostic information
and codes stored in onboard monitoring systems as described in Sec.
1036.110(b) and (c). For example, the instructions should identify the
communication protocol and any other information the owner would need
to read and understand stored codes.
(4) Include a general description of how the emission control
systems operate.
(5) Include one or more diagrams of the engine and its emission-
related components with the following information:
(i) The flow path for intake air and exhaust gas.
(ii) The flow path of evaporative and refueling emissions for
spark-ignition engines, and DEF for compression-ignition engines, as
applicable.
(iii) The flow path of engine coolant if it is part of the emission
control system described in the application for certification.
(iv) The identity, location, and arrangement of relevant sensors,
wiring, and other emission-related components in the diagram.
Terminology to identify components must be consistent with codes you
use for the OBD system.
(v) Expected pressures at the particulate filter and exhaust
temperatures throughout the aftertreatment system.
(6) Include exploded-view drawings to allow the owner to identify
the part numbers and basic assembly requirements for turbochargers,
aftercoolers, and all components required for proper functioning of EGR
and aftertreatment devices. Include enough detail to allow a mechanic
to replace any of those components.
(7) Include basic wiring diagrams for aftertreatment-related
components. Include enough detail to allow a mechanic to detect
improper functioning of those components.
(8) Include the following statement: ``Technical service bulletins
and other information for your engine may be available at
www.nhtsa.gov/recalls.''
(9) Include a troubleshooting guide to address warning signals
related to DEF dosing and particulate filter regeneration that would be
displayed in the cab or in a generic scan tool. The troubleshooting
guide must describe the fault condition, the potential causes, the
remedy, and the consequence of continuing to operate without remedy,
this would include a list of all codes that cause derate or inducement
(e.g., list SPN/FMI combinations) and associated operating restrictions
(e.g., percent torque derate).
(10) Note that Sec. 1036.135(c)(10) requires the owners manual for
an engine to be accessible electronically from a QR Code on the
emission control information label.
(11) Include the following information for engines with particulate
filters:
(i) Instructions on removing the particulate filter for cleaning.
(ii) Criteria for establishing that a particulate filter has been
cleaned, including maximum clean filter weight and pressure drop across
the filter. We recommend that you also specify a pre-installation
filter weight to represent a like-new configuration.
(iii) A statement that particulate filter inlet and outlet
pressures are available with a generic scan tool.
(iv) Suggested maintenance practices to prevent damage to
particulate filters.
Sec. 1036.130 Installation instructions for vehicle manufacturers.
(a) If you sell an engine for someone else to install in a vehicle,
give the engine installer instructions for installing it consistent
with the requirements of this part. Include all
[[Page 17672]]
information necessary to ensure that an engine will be installed in its
certified configuration.
(b) Make sure these instructions have the following information:
(1) Include the heading: ``Emission-related installation
instructions''.
(2) State: ``Failing to follow these instructions when installing a
certified engine in a heavy-duty motor vehicle violates federal law,
subject to fines or other penalties as described in the Clean Air
Act.''
(3) Provide all instructions needed to properly install the exhaust
system and any other components.
(4) Describe any necessary steps for installing any diagnostic
system required under Sec. 1036.110.
(5) Describe how your certification is limited for any type of
application. For example, if you certify Heavy HDE to the CO2 standards
using only transient FTP testing, you must make clear that the engine
may not be installed in tractors.
(6) Describe any other instructions to make sure the installed
engine will operate according to design specifications in your
application for certification. This may include, for example,
instructions for installing aftertreatment devices when installing the
engines.
(7) Give the following instructions if you do not ship diesel
exhaust fluid tanks with your engines:
(i) Specify that vehicle manufacturers must install diesel exhaust
fluid tanks meeting the specifications of Sec. 1036.115(i).
(ii) Describe how vehicle manufacturers must install diesel exhaust
fluid tanks with sensors as needed to meet the requirements of
Sec. Sec. 1036.110 and 1036.111.
(8) State: ``If you install the engine in a way that makes the
engine's emission control information label hard to read during normal
engine maintenance, you must place a duplicate label on the vehicle, as
described in 40 CFR 1068.105.''
(c) Give the vehicle manufacturer fuel map results as described in
Sec. 1036.503(b).
(d) You do not need installation instructions for engines that you
install in your own vehicles.
(e) Provide instructions in writing or in an equivalent format. For
example, you may post instructions on a publicly available website for
downloading or printing. If you do not provide the instructions in
writing, explain in your application for certification how you will
ensure that each installer is informed of the installation
requirements.
Sec. 1036.135 Labeling.
(a) Assign each engine a unique identification number and
permanently affix, engrave, or stamp it on the engine in a legible way.
(b) At the time of manufacture, affix a permanent and legible label
identifying each engine. The label must meet the requirements of 40 CFR
1068.45.
(c) The label must--
(1) Include the heading ``EMISSION CONTROL INFORMATION''.
(2) Include your full corporate name and trademark. You may
identify another company and use its trademark instead of yours if you
comply with the branding provisions of 40 CFR 1068.45.
(3) Include EPA's standardized designation for the engine family.
(4) Identify the primary intended service class.
(5) State the engine's displacement (in liters); however, you may
omit this from the label if all the engines in the engine family have
the same per-cylinder displacement and total displacement.
(6) State the date of manufacture [DAY (optional), MONTH, and
YEAR]; however, you may omit this from the label if you stamp, engrave,
or otherwise permanently identify it elsewhere on the engine, in which
case you must also describe in your application for certification where
you will identify the date on the engine.
(7) State the FEL(s) to which the engines are certified if
certification depends on the ABT provision of subpart H of this part.
(8) State: ``THIS ENGINE COMPLIES WITH U.S. EPA REGULATIONS FOR
[MODEL YEAR] HEAVY-DUTY HIGHWAY ENGINES.''
(9) Identify any limitations on your certification. For example, if
you certify Heavy HDE to the CO2 standards using only
steady-state testing, include the statement ``TRACTORS ONLY''.
Similarly, for engines with one or more approved AECDs for emergency
vehicle applications under Sec. 1036.115(h)(4), the statement: ``THIS
ENGINE IS FOR INSTALLATION IN EMERGENCY VEHICLES ONLY''.
(10) Include a field on the label to allow for accessing
interactive information with mobile electronic devices. To do this,
include an image of a QR code that will direct mobile electronic
devices to a public Web site that you maintain. Generate the QR code as
specified in ISO/IEC 18004 (incorporated by reference in Sec.
1036.810). To the left of the QR code, include the vertically oriented
caption ``Smartphone QR CodeTM''. The website associated with the QR
code for a given engine must include a link to a public copy of the
owners manual and the following information for that engine:
(i) Include EPA's standardized designation for the engine family.
This may include multiple engine families in a given model year and it
may include multiple model years for those families as long as the
appropriate information is available for each engine.
(ii) Identify the emission control system. Use terms and
abbreviations as described in 40 CFR 1068.45.
(iii) Identify any requirements for fuel and lubricants that do not
involve fuel-sulfur levels.
(d) You may add information to the emission control information
label as follows:
(1) You may identify other emission standards that the engine meets
or does not meet. You may add the information about the other emission
standards to the statement we specify, or you may include it in a
separate statement.
(2) You may add other information to ensure that the engine will be
properly maintained and used.
(3) You may add appropriate features to prevent counterfeit labels.
For example, you may include the engine's unique identification number
on the label.
(e) You may ask us to approve modified labeling requirements in
this part if you show that it is necessary or appropriate. We will
approve your request if your alternate label is consistent with the
requirements of this part. We may also specify modified labeling
requirements to be consistent with the intent of 40 CFR part 1037.
(f) If you obscure the engine label while installing the engine in
the vehicle such that the label cannot be read during normal
maintenance, you must place a duplicate label on the vehicle. If others
install your engine in their vehicles in a way that obscures the engine
label, we require them to add a duplicate label on the vehicle (see 40
CFR 1068.105); in that case, give them the number of duplicate labels
they request and keep the following records for at least five years:
(1) Written documentation of the request from the vehicle
manufacturer.
(2) The number of duplicate labels you send for each engine family
and the date you sent them.
Sec. 1036.140 Primary intended service class and engine cycle.
You must identify a single primary intended service class for each
engine family that best describes vehicles for which you design and
market the engine, as follows:
(a) Divide compression-ignition engines into primary intended
service
[[Page 17673]]
classes based on the following engine and vehicle characteristics:
(1) Light HDE includes engines that are not designed for rebuild
and do not have cylinder liners. Vehicle body types in this group might
include any heavy-duty vehicle built from a light-duty truck chassis,
van trucks, multi-stop vans, and some straight trucks with a single
rear axle. Typical applications would include personal transportation,
light-load commercial delivery, passenger service, agriculture, and
construction. The GVWR of these vehicles is normally at or below 19,500
pounds.
(2) Medium HDE includes engines that may be designed for rebuild
and may have cylinder liners. Vehicle body types in this group would
typically include school buses, straight trucks with single rear axles,
city tractors, and a variety of special purpose vehicles such as small
dump trucks, and refuse trucks. Typical applications would include
commercial short haul and intra-city delivery and pickup. Engines in
this group are normally used in vehicles whose GVWR ranges from 19,501
to 33,000 pounds.
(3) Heavy HDE includes engines that are designed for multiple
rebuilds and have cylinder liners. Vehicles in this group are normally
tractors, trucks, straight trucks with dual rear axles, and buses used
in inter-city, long-haul applications. These vehicles normally exceed
33,000 pounds GVWR.
(b) Divide spark-ignition engines into primary intended service
classes as follows:
(1) Spark-ignition engines that are best characterized by paragraph
(a)(1) or (2) of this section are in a separate Spark-ignition HDE
primary intended service class.
(2) Spark-ignition engines that are best characterized by paragraph
(a)(3) of this section are included in the Heavy HDE primary intended
service class along with compression-ignition engines. Gasoline-fueled
engines are presumed not to be characterized by paragraph (a)(3) of
this section; for example, vehicle manufacturers may install some
number of gasoline-fueled engines in Class 8 trucks without causing the
engine manufacturer to consider those to be Heavy HDE.
(c) References to ``spark-ignition standards'' in this part relate
only to the spark-ignition engines identified in paragraph (b)(1) of
this section. References to ``compression-ignition standards'' in this
part relate to compression-ignition engines, to spark-ignition engines
optionally certified to standards that apply to compression-ignition
engines, and to all engines identified under paragraph (b)(2) of this
section as Heavy HDE.
Sec. 1036.150 Interim provisions.
The provisions in this section apply instead of other provisions in
this part. This section describes when these interim provisions expire,
if applicable.
(a) Transitional and early credits for NOX emissions. You may
generate and use transitional and early credits for NOX
emissions according to Sec. 1036.104(c) and subpart H of this part
subject to the following provisions:
(1) Transitional credits. Model year 2024 through 2026 engines may
generate transitional credits that can be used to certify model year
2027 and later engines as follows:
(i) Calculate transitional credits as described in Sec.
1036.705(b) relative to the NOX emission standard for FTP
testing in 40 CFR 86.007-11 or 86.008-10 using the useful life mileages
of 40 CFR 86.004-2.
(ii) Engines must also comply with NOX family emission
limits for each duty-cycle standard other than the FTP duty cycle in
Sec. 1036.104(a) using the test procedures in subpart F of this part.
Calculate these NOX family emission limits,
FEL[cycle]NOX, using the following equation:
[GRAPHIC] [TIFF OMITTED] TP28MR22.018
(iii) The family emission limits in this paragraph (a)(1) serve as
the emission standards to determine compliance for all testing instead
of the standards specified in 40 CFR 86.007-11 or 86.008-10.
(iv) Record PM, HC, and CO emission levels during all testing.
Demonstrate that you comply with applicable PM, HC, and CO emission
standards in 40 CFR 86.007-11 or 86.008-10.
(2) Early credits. Model year 2024 and later engines may generate
early credits under this paragraph (a)(2) only if they
[[Page 17674]]
comply with all the requirements that apply under this part for the
model year to which you are certifying. Calculate early credits as
described in Sec. 1036.705(b) with the following adjustments and
clarifications:
(i) Calculate early credits for all model year 2030 and earlier
engines relative to the NOX standard for FTP testing in 40
CFR 86.007-11 or 86.008-10 or Sec. 1036.104 that applies for an engine
family's model year.
(ii) Replace the FL term in Eq. 1036.705-1 with:
[GRAPHIC] [TIFF OMITTED] TP28MR22.019
(3) Limitations on using banked emission credits in model years
2027 and later. You must use one of the methods described in paragraphs
(a)(1) and (2) of this section for using NOX emission
credits generated by model year 2026 and earlier engines when
certifying model year 2027 and later engines. Similarly, you must use
the method described in paragraph (a)(2) of this section for using
NOX emission credits generated by model year 2027 through
2030 engines when certifying model year 2031 and later engines.
(b) Model year 2014 N2O standards. In model year 2014 and earlier,
manufacturers may show compliance with the N2O standards using an
engineering analysis. This allowance also applies for later families
certified using carryover CO2 data from model 2014 consistent with
Sec. 1036.235(d).
(c) Engine cycle classification. Through model year 2020, engines
meeting the definition of spark-ignition, but regulated as compression-
ignition engines under Sec. 1036.140, must be certified to the
requirements applicable to compression-ignition engines under this
part. Such engines are deemed to be compression-ignition engines for
purposes of this part. Similarly, through model year 2020, engines
meeting the definition of compression-ignition, but regulated as Otto-
cycle under 40 CFR part 86 must be certified to the requirements
applicable to spark-ignition engines under this part. Such engines are
deemed to be spark-ignition engines for purposes of this part. See
Sec. 1036.140 for provisions that apply for model year 2021 and later.
(d) Small manufacturers. The greenhouse gas standards of this part
apply on a delayed schedule for manufacturers meeting the small
business criteria specified in 13 CFR 121.201. Apply the small business
criteria for NAICS code 336310 for engine manufacturers with respect to
gasoline-fueled engines and 333618 for engine manufacturers with
respect to other engines; the employee limits apply to the total number
employees together for affiliated companies. Qualifying small
manufacturers are not subject to the greenhouse gas emission standards
in Sec. 1036.108 for engines with a date of manufacture on or after
November 14, 2011 but before January 1, 2022. In addition, qualifying
small manufacturers producing engines that run on any fuel other than
gasoline, E85, or diesel fuel may delay complying with every later
standard under this part by one model year. Small manufacturers may
certify their engines and generate emission credits under this part
before standards start to apply, but only if they certify their entire
U.S.-directed production volume within that averaging set for that
model year. Note that engines not yet subject to standards must
nevertheless supply fuel maps to vehicle manufacturers as described in
paragraph (n) of this section. Note also that engines produced by small
manufacturers are subject to criteria pollutant standards.
(e) Alternate phase-in standards for greenhouse gas emissions.
Where a manufacturer certifies all of its model year 2013 compression-
ignition engines within a given primary intended service class to the
applicable alternate standards of this paragraph (e), its compression-
ignition engines within that primary intended service class are subject
to the standards of this paragraph (e) for model years 2013 through
2016. This means that once a manufacturer chooses to certify a primary
intended service class to the standards of this paragraph (e), it is
not allowed to opt out of these standards.
[[Page 17675]]
Table 1 to Paragraph (e) of Sec. 1036.150--Alternate Phase-In Standards
----------------------------------------------------------------------------------------------------------------
Vehicle type Model years LHD engines MHD engines HHD engines
----------------------------------------------------------------------------------------------------------------
Tractors........................ 2013-2015......... NA................ 512 g/hp[middot]hr 485 g/
hp[middot]hr.
2016 and later a................ NA................ 487 g/hp[middot]hr 460 g/
hp[middot]hr..
Vocational...................... 2013-2015......... 618 g/hp[middot]hr 618 g/hp[middot]hr 577 g/
hp[middot]hr.
2016 through 2020 576 g/hp[middot]hr 576 g/hp[middot]hr 555 g/
\a\. hp[middot]hr.
----------------------------------------------------------------------------------------------------------------
\a\Note: These alternate standards for 2016 and later are the same as the otherwise applicable standards for
2017 through 2020.
(f) [Reserved]
(g) Default deterioration factors for greenhouse gas standards. You
may use default deterioration factors (DFs) without performing your own
durability emission tests or engineering analysis as follows:
(1) You may use a default additive DF of 0.0 g/hp[middot]hr for
CO2 emissions from engines that do not use advanced or off-
cycle technologies. If we determine it to be consistent with good
engineering judgment, we may allow you to use a default additive DF of
0.0 g/hp[middot]hr for CO2 emissions from your engines with
advanced or off-cycle technologies.
(2) You may use a default additive DF of 0.010 g/hp[middot]hr for
N2O emissions from any engine through model year 2021, and
0.020 g/hp-hr for later model years.
(3) You may use a default additive DF of 0.020 g/hp[middot]hr for
CH4 emissions from any engine.
(h) Advanced-technology credits. If you generate CO2
credits from model year 2020 and earlier engines certified for advanced
technology, you may multiply these credits by 1.5.
(i) CO2 credits for low N2O emissions. If you certify your model
year 2014, 2015, or 2016 engines to an N2O FEL less than
0.04 g/hp[middot]hr (provided you measure N2O emissions from
your emission-data engines), you may generate additional CO2
credits under this paragraph (i). Calculate the additional
CO2 credits from the following equation instead of the
equation in Sec. 1036.705:
[GRAPHIC] [TIFF OMITTED] TP28MR22.020
(j) Alternate standards under 40 CFR part 86. This paragraph (j)
describes alternate emission standards for loose engines certified
under 40 CFR 86.1819-14(k)(8). The standards of Sec. 1036.108 do not
apply for these engines. The standards in this paragraph (j) apply for
emissions measured with the engine installed in a complete vehicle
consistent with the provisions of 40 CFR 86.1819-14(k)(8)(vi). The only
requirements of this part that apply to these engines are those in this
paragraph (j), Sec. Sec. 1036.115 through 1036.135, 1036.535, and
1036.540.
(k) [Reserved]
(l) Credit adjustment for spark-ignition engines and light heavy-
duty compression-ignition engines. For greenhouse gas emission credits
generated from model year 2020 and earlier spark-ignition and light
heavy-duty engines, multiply any banked CO2 credits that you
carry forward to demonstrate compliance with model year 2021 and later
standards by 1.36.
(m) Infrequent regeneration. For model year 2020 and earlier, you
may invalidate any test interval with respect to CO2
measurements if an infrequent regeneration event occurs during the test
interval. Note that Sec. 1036.522 specifies how to apply infrequent
regeneration adjustment factors for later model years.
(n) Supplying fuel maps. Engine manufacturers not yet subject to
standards under Sec. 1036.108 in model year 2021 must supply vehicle
manufacturers with fuel maps (or powertrain test results) as described
in Sec. 1036.130 for those engines.
(o) Engines used in glider vehicles. For purposes of recertifying a
used engine for installation in a glider vehicle, we may allow you to
include in an existing certified engine family those engines you modify
(or otherwise demonstrate) to be identical to engines already covered
by the certificate. We would base such an approval on our review of any
appropriate documentation. These engines must have emission control
information labels that accurately describe their status.
(p) Transition to Phase 2 CO2 standards. If you certify all your
model year 2020 engines within an averaging set to the model year 2021
FTP and SET standards and requirements, you may apply the provisions of
this paragraph (p) for enhanced generation and use of emission credits.
These provisions apply separately for Medium HDE and Heavy HDE.
(1) Greenhouse gas emission credits you generate with model year
2018 through 2024 engines may be used through model year 2030, instead
of being limited to a five-year credit life as specified in Sec.
1036.740(d).
(2) You may certify your model year 2024 through 2026 engines to
the following alternative standards:
Table 2 to Paragraph (p)(2) of Sec. 1036.150--Alternative Standards for Model Years 2024 Through 2026
----------------------------------------------------------------------------------------------------------------
Medium heavy- Heavy heavy- Medium heavy- Heavy heavy-
Model years duty-vocational duty-vocational duty-tractor duty-tractor
----------------------------------------------------------------------------------------------------------------
2024-2026................................... 542 510 467 442
----------------------------------------------------------------------------------------------------------------
(q) Confirmatory testing of fuel maps defined in Sec. 1036.503(b).
For model years 2021 and later, where the results from Eq. 1036.235-1
for a confirmatory test are at or below 2.0%, we will not replace the
manufacturer's fuel maps.
(r) [Reserved]
(s) Greenhouse gas compliance testing. Select duty cycles and
measure
[[Page 17676]]
emissions to demonstrate compliance with greenhouse gas emission
standards before model year 2027 as follows:
(1) For model years 2016 through 2020, measure emissions using the
FTP duty cycle specified in Sec. 1036.510 and SET duty cycle specified
in 40 CFR 86.1362, as applicable.
(2) The following provisions apply for model years 2021 through
2026:
(i) Determine criteria pollutant emissions during any testing used
to demonstrate compliance with greenhouse gas emission standards;
however, the duty-cycle standards of Sec. 1036.104 apply for measured
criteria pollutant emissions only as described in subpart F of this
part.
(ii) You may demonstrate compliance with SET-based greenhouse gas
emission standards in Sec. 1036.108(a)(1) using the SET duty cycle
specified in 40 CFR 86.1362 if you collect emissions with continuous
sampling. Integrate the test results by mode to establish separate
emission rates for each mode (including the transition following each
mode, as applicable). Apply the CO2 weighting factors specified in 40
CFR 86.1362 to calculate a composite emission result.
(t) [Reserved]
(u) Crankcase emissions. Through model year 2026, compression-
ignition engines may discharge crankcase emissions to the ambient
atmosphere if the emissions are added to the exhaust emissions (either
physically or mathematically) during all emission testing. If you take
advantage of this exception, you must do the following things:
(1) Manufacture the engines so that all crankcase emissions can be
routed into the applicable sampling systems specified in 40 CFR part
1065.
(2) Account for deterioration in crankcase emissions when
determining exhaust deterioration factors.
(v) OBD communication protocol. For model year 2026 and earlier
engines, we may approve the alternative communication protocol
specified in SAE J1979-2 (incorporated by reference in Sec. 1036.810)
if the protocol is approved by the California Air Resources Board. The
alternative protocol would apply instead of SAE J1939 and SAE J1979 as
specified in 40 CFR 86.010-18(k)(1).
(w) Greenhouse gas warranty. For model year 2027 and later engines,
you may ask us to approve the model year 2026 warranty periods
specified in Sec. 1036.120 for components or systems needed to comply
with greenhouse gas emission standards if those components or systems
do not play a role in complying with criteria pollutant standards.
(x) Schedule for migrating provisions from 40 CFR part 86. This
part included provisions that applied uniquely for complying with
greenhouse gas standards before [the effective date of the final rule].
The following provisions apply through model year 2026:
(1) Subpart F of this part applies except as specified in this
section; otherwise, you may continue to comply with the earlier version
of the provisions of this part if those provisions are modified to
apply for complying with both criteria pollutant standards and
greenhouse gas standards.
(2) Engines exempted from the applicable standards of 40 CFR part
86 under the provisions of 40 CFR part 1068 are exempt from the
standards of this part without request.
(y) Powertrain testing for criteria pollutants. You may apply the
powertrain testing provisions of Sec. 1036.101(b) for demonstrating
compliance with criteria pollutant emission standards in 40 CFR part 86
before model year 2027.
Subpart C--Certifying Engine Families
Sec. 1036.201 General requirements for obtaining a certificate of
conformity.
(a) You must send us a separate application for a certificate of
conformity for each engine family. A certificate of conformity is valid
from the indicated effective date until December 31 of the model year
for which it is issued.
(b) The application must contain all the information required by
this part and must not include false or incomplete statements or
information (see Sec. 1036.255).
(c) We may ask you to include less information than we specify in
this subpart, as long as you maintain all the information required by
Sec. 1036.250.
(d) You must use good engineering judgment for all decisions
related to your application (see 40 CFR 1068.5).
(e) An authorized representative of your company must approve and
sign the application.
(f) See Sec. 1036.255 for provisions describing how we will
process your application.
(g) We may require you to deliver your test engines to a facility
we designate for our testing (see Sec. 1036.235(c)). Alternatively,
you may choose to deliver another engine that is identical in all
material respects to the test engine, or another engine that we
determine can appropriately serve as an emission-data engine for the
engine family.
(h) For engines that become new after being placed into service,
such as rebuilt engines installed in new vehicles, we may specify
alternate certification provisions consistent with the intent of this
part. See 40 CFR 1068.120(h) and the definition of ``new motor vehicle
engine'' in Sec. 1036.801.
Sec. 1036.205 Requirements for an application for certification.
This section specifies the information that must be in your
application, unless we ask you to include less information under Sec.
1036.201(c). We may require you to provide additional information to
evaluate your application.
(a) Identify the engine family's primary intended service class and
describe the engine family's specifications and other basic parameters
of the engine's design and emission controls with respect to compliance
with the requirements of this part. List the fuel type on which your
engines are designed to operate (for example, gasoline, diesel fuel, or
natural gas). For engines that can operate on multiple fuels, identify
whether they are dual-fuel or flexible-fuel engines; also identify the
range of mixtures for operation on blended fuels, if applicable. List
each distinguishable engine configuration in the engine family. List
the rated power for each engine configuration.
(b) Explain how the emission control system operates. Describe in
detail all system components for controlling greenhouse gas and
criteria pollutant emissions, including all auxiliary emission control
devices (AECDs) and all fuel-system components you will install on any
production or test engine. Identify the part number of each component
you describe. For this paragraph (b), treat as separate AECDs any
devices that modulate or activate differently from each other. Include
all the following:
(1) Give a general overview of the engine, the emission control
strategies, and all AECDs.
(2) Describe each AECD's general purpose and function.
(3) Identify the parameters that each AECD senses (including
measuring, estimating, calculating, or empirically deriving the
values). Include engine-based parameters and state whether you simulate
them during testing with the applicable procedures.
(4) Describe the purpose for sensing each parameter.
(5) Identify the location of each sensor the AECD uses.
(6) Identify the threshold values for the sensed parameters that
activate the AECD.
[[Page 17677]]
(7) Describe the parameters that the AECD modulates (controls) in
response to any sensed parameters, including the range of modulation
for each parameter, the relationship between the sensed parameters and
the controlled parameters and how the modulation achieves the AECD's
stated purpose. Use graphs and tables, as necessary.
(8) Describe each AECD's specific calibration details. This may be
in the form of data tables, graphical representations, or some other
description.
(9) Describe the hierarchy among the AECDs when multiple AECDs
sense or modulate the same parameter. Describe whether the strategies
interact in a comparative or additive manner and identify which AECD
takes precedence in responding, if applicable.
(10) Explain the extent to which the AECD is included in the
applicable test procedures specified in subpart F of this part.
(11) Do the following additional things for AECDs designed to
protect engines or vehicles:
(i) Identify any engine and vehicle design limits that make
protection necessary and describe any damage that would occur without
the AECD.
(ii) Describe how each sensed parameter relates to the protected
components' design limits or those operating conditions that cause the
need for protection.
(iii) Describe the relationship between the design limits/
parameters being protected and the parameters sensed or calculated as
surrogates for those design limits/parameters, if applicable.
(iv) Describe how the modulation by the AECD prevents engines and
vehicles from exceeding design limits.
(v) Explain why it is necessary to estimate any parameters instead
of measuring them directly and describe how the AECD calculates the
estimated value, if applicable.
(vi) Describe how you calibrate the AECD modulation to activate
only during conditions related to the stated need to protect components
and only as needed to sufficiently protect those components in a way
that minimizes the emission impact.
(c) Explain in detail how the engine diagnostic system works,
describing especially the engine conditions (with the corresponding
diagnostic trouble codes) that cause the malfunction indicator to go
on. Propose the conditions under which the diagnostic system should
disregard trouble codes as described in Sec. 1036.110.
(d) Describe the engines you selected for testing and the reasons
for selecting them.
(e) Describe any test equipment and procedures that you used,
including any special or alternate test procedures you used (see Sec.
1036.501).
(f) Describe how you operated the emission-data engine before
testing, including the duty cycle and the number of engine operating
hours used to stabilize emission levels. Explain why you selected the
method of service accumulation. Describe any scheduled maintenance you
did.
(g) List the specifications of the test fuel to show that it falls
within the required ranges we specify in 40 CFR part 1065.
(h) Identify the engine family's useful life.
(i) Include the maintenance instructions and warranty statement you
will give to the ultimate purchaser of each new engine (see Sec. Sec.
1036.120 and 1036.125).
(j) Include the emission-related installation instructions you will
provide if someone else installs your engines in their vehicles (see
Sec. 1036.130).
(k) Describe your emission control information label (see Sec.
1036.135). We may require you to include a copy of the label.
(l) Identify the duty-cycle emission standards from Sec. Sec.
1036.104(a) and (b) and 1036.108(a) that apply for the engine family.
Also identify FELs and FCLs as follows:
(1) Identify the NOX FEL over the FTP for the engine
family.
(2) Identify the CO2 FCLs for the engine family; also
identify any FELs that apply for CH4 and N2O. The
actual U.S.-directed production volume of configurations that have
CO2 emission rates at or below the FCL and CH4
and N2O emission rates at or below the applicable standards
or FELs must be at least one percent of your actual (not projected)
U.S.-directed production volume for the engine family. Identify
configurations within the family that have emission rates at or below
the FCL and meet the one percent requirement. For example, if your
U.S.-directed production volume for the engine family is 10,583 and the
U.S.-directed production volume for the tested rating is 75 engines,
then you can comply with this provision by setting your FCL so that one
more rating with a U.S.-directed production volume of at least 31
engines meets the FCL. Where applicable, also identify other testable
configurations required under Sec. 1036.230(f)(2)(ii).
(m) Identify the engine family's deterioration factors and describe
how you developed them (see Sec. Sec. 1036.240 and 1036.241). Present
any test data you used for this.
(n) State that you operated your emission-data engines as described
in the application (including the test procedures, test parameters, and
test fuels) to show you meet the requirements of this part.
(o) Present emission data from all valid tests on an emission-data
engine to show that you meet emission standards. Note that Sec.
1036.235 allows you to submit an application in certain cases without
new emission data. Present emission data as follows:
(1) For hydrocarbons (such as NMHC or NMHCE), NOX, PM,
and CO, as applicable, show your engines meet the applicable exhaust
emission standards we specify in Sec. 1036.104. Show emission figures
for duty-cycle exhaust emission standards before and after applying
adjustment factors for regeneration and deterioration factors for each
engine.
(2) For CO2, CH4, and NO2, show
that your engines meet the applicable emission standards we specify in
Sec. 1036.108. Show emission figures before and after applying
deterioration factors for each engine. In addition to the composite
results, show individual measurements for cold-start testing and hot-
start testing over the transient test cycle. For each of these tests,
also include the corresponding exhaust emission data for criteria
emissions.
(3) If we specify more than one grade of any fuel type (for
example, a summer grade and winter grade of gasoline), you need to
submit test data only for one grade, unless the regulations of this
part specify otherwise for your engine.
(p) State that all the engines in the engine family comply with the
off-cycle emission standards we specify in Sec. 1036.104 for all
normal operation and use when tested as specified in Sec. 1036.515.
Describe any relevant testing, engineering analysis, or other
information in sufficient detail to support your statement.
(q) We may ask you to send information to confirm that the emission
data you submitted were from valid tests meeting the requirements of
this part and 40 CFR part 1065. You must indicate whether there are
test results from invalid tests or from any other tests of the
emission-data engine, whether or not they were conducted according to
the test procedures of subpart F of this part. We may require you to
report these additional test results.
(r) Describe all adjustable operating parameters (see Sec.
1036.115(f)), including production tolerances. For any operating
parameters that do not qualify as adjustable parameters, include a
[[Page 17678]]
description supporting your conclusion (see 40 CFR 1068.50(c)). Include
the following in your description of each adjustable parameter:
(1) For mechanically controlled parameters, include the nominal or
recommended setting, the intended physically adjustable range, and the
limits or stops used to establish adjustable ranges. Also include
information showing why the limits, stops, or other means of inhibiting
adjustment are effective in preventing adjustment of parameters on in-
use engines to settings outside your intended physically adjustable
ranges.
(2) For electronically controlled parameters, describe how your
engines are designed to prevent unauthorized adjustments.
(s) Provide the information to read, record, and interpret all the
information broadcast by an engine's onboard computers and ECMs as
described in Sec. 1036.115(d). State that, upon request, you will give
us any hardware, software, or tools we would need to do this.
(t) Confirm that your emission-related installation instructions
specify how to ensure that sampling of exhaust emissions will be
possible after engines are installed in equipment and placed in
service. If this cannot be done by simply adding a 20-centimeter
extension to the exhaust pipe, show how to sample exhaust emissions in
a way that prevents diluting the exhaust sample with ambient air.
(u) State whether your certification is limited for certain
engines. For example, you might certify engines only for use in
tractors, in emergency vehicles, or in vehicles with hybrid
powertrains. If this is the case, describe how you will prevent use of
these engines in vehicles for which they are not certified.
(v) Unconditionally certify that all the engines in the engine
family comply with the requirements of this part, other referenced
parts of the CFR, and the Clean Air Act. Note that Sec. 1036.235
specifies which engines to test to show that engines in the entire
family comply with the requirements of this part.
(w) Include good-faith estimates of U.S.-directed production
volumes. Include a justification for the estimated production volumes
if they are substantially different than actual production volumes in
earlier years for similar models.
(x) Include the information required by other subparts of this
part. For example, include the information required by Sec. 1036.725
if you participate in the ABT program.
(y) Include other applicable information, such as information
specified in this part or 40 CFR part 1068 related to requests for
exemptions.
(z) Name an agent for service located in the United States. Service
on this agent constitutes service on you or any of your officers or
employees for any action by EPA or otherwise by the United States
related to the requirements of this part.
(aa) For imported engines, identify the following:
(1) Describe your normal practice for importing engines. For
example, this may include identifying the names and addresses of any
agents you have authorized to import your engines. Engines imported by
nonauthorized agents are not covered by your certificate.
(2) The location of a test facility in the United States where you
can test your engines if we select them for testing under a selective
enforcement audit, as specified in 40 CFR part 1068, subpart E.
(bb) Include information needed to certify vehicles to greenhouse
gas standards under 40 CFR part 1037 as described in Sec. 1036.503.
Sec. 1036.210 Preliminary approval before certification.
If you send us information before you finish the application, we
may review it and make any appropriate determinations, especially for
questions related to engine family definitions, auxiliary emission
control devices, adjustable parameters, deterioration factors, testing
for service accumulation, and maintenance. Decisions made under this
section are considered to be preliminary approval, subject to final
review and approval. We will generally not reverse a decision where we
have given you preliminary approval, unless we find new information
supporting a different decision. If you request preliminary approval
related to the upcoming model year or the model year after that, we
will make best-efforts to make the appropriate determinations as soon
as practicable. We will generally not provide preliminary approval
related to a future model year more than two years ahead of time.
Sec. 1036.225 Amending applications for certification.
Before we issue you a certificate of conformity, you may amend your
application to include new or modified engine configurations, subject
to the provisions of this section. After we have issued your
certificate of conformity, you may send us an amended application any
time before the end of the model year requesting that we include new or
modified engine configurations within the scope of the certificate,
subject to the provisions of this section. You must also amend your
application if any changes occur with respect to any information that
is included or should be included in your application.
(a) You must amend your application before you take any of the
following actions:
(1) Add an engine configuration to an engine family. In this case,
the engine configuration added must be consistent with other engine
configurations in the engine family with respect to the design aspects
listed in Sec. 1036.230.
(2) Change an engine configuration already included in an engine
family in a way that may affect emissions, or change any of the
components you described in your application for certification. This
includes production and design changes that may affect emissions any
time during the engine's lifetime.
(3) Modify an FEL or FCL for an engine family as described in
paragraph (f) of this section.
(b) To amend your application for certification, send the relevant
information to the Designated Compliance Officer.
(1) Describe in detail the addition or change in the engine model
or configuration you intend to make.
(2) Include engineering evaluations or data showing that the
amended engine family complies with all applicable requirements. You
may do this by showing that the original emission-data engine is still
appropriate for showing that the amended family complies with all
applicable requirements.
(3) If the original emission-data engine for the engine family is
not appropriate to show compliance for the new or modified engine
configuration, include new test data showing that the new or modified
engine configuration meets the requirements of this part.
(4) Include any other information needed to make your application
correct and complete.
(c) We may ask for more test data or engineering evaluations. You
must give us these within 30 days after we request them.
(d) For engine families already covered by a certificate of
conformity, we will determine whether the existing certificate of
conformity covers your newly added or modified engine. You may ask for
a hearing if we deny your request (see Sec. 1036.820).
(e) The amended application applies starting with the date you
submit the amended application, as follows:
(1) For engine families already covered by a certificate of
conformity,
[[Page 17679]]
you may start producing a new or modified engine configuration any time
after you send us your amended application and before we make a
decision under paragraph (d) of this section. However, if we determine
that the affected engines do not meet applicable requirements in this
part, we will notify you to cease production of the engines and may
require you to recall the engines at no expense to the owner. Choosing
to produce engines under this paragraph (e) is deemed to be consent to
recall all engines that we determine do not meet applicable emission
standards or other requirements in this part and to remedy the
nonconformity at no expense to the owner. If you do not provide
information required under paragraph (c) of this section within 30 days
after we request it, you must stop producing the new or modified
engines.
(2) [Reserved]
(f) You may ask us to approve a change to your FEL in certain cases
after the start of production, but before the end of the model year. If
you change an FEL for CO2, your FCL for CO2 is
automatically set to your new FEL divided by 1.03. The changed FEL may
not apply to engines you have already introduced into U.S. commerce,
except as described in this paragraph (f). You may ask us to approve a
change to your FEL in the following cases:
(1) You may ask to raise your FEL for your engine family at any
time. In your request, you must show that you will still be able to
meet the emission standards as specified in subparts B and H of this
part. Use the appropriate FELs/FCLs with corresponding production
volumes to calculate emission credits for the model year, as described
in subpart H of this part.
(2) You may ask to lower the FEL for your engine family only if you
have test data from production engines showing that emissions are below
the proposed lower FEL (or below the proposed FCL for CO2).
The lower FEL/FCL applies only to engines you produce after we approve
the new FEL/FCL. Use the appropriate FEL/FCL with corresponding
production volumes to calculate emission credits for the model year, as
described in subpart H of this part.
(g) You may produce engines or modify in-use engines as described
in your amended application for certification and consider those
engines to be in a certified configuration. Modifying a new or in-use
engine to be in a certified configuration does not violate the
tampering prohibition of 40 CFR 1068.101(b)(1), as long as this does
not involve changing to a certified configuration with a higher family
emission limit.
Sec. 1036.230 Selecting engine families.
(a) For purposes of certification to the standards of this part,
divide your product line into families of engines that are expected to
have similar characteristics for criteria emissions throughout the
useful life as described in this section. Your engine family is limited
to a single model year.
(b) Group engines in the same engine family if they are the same in
all the following design aspects:
(1) The combustion cycle and fuel. See paragraph (g) of this
section for special provisions that apply for dual-fuel and flexible-
fuel engines.
(2) The cooling system (water-cooled vs. air-cooled).
(3) Method of air aspiration, including the location of intake and
exhaust valves or ports and the method of intake-air cooling, if
applicable.
(4) The number, location, volume, and composition of catalytic
converters or other aftertreatment devices.
(5) Cylinder arrangement (such as in-line vs. vee configurations),
number of cylinders, and bore center-to-center dimensions.
(6) Method of control for engine operation other than governing
(i.e., mechanical or electronic).
(7) The numerical level of the applicable criteria emission
standards. For example, an engine family may not include engines
certified to different family emission limits for criteria emission
standards, though you may change family emission limits without
recertifying as specified in Sec. 1036.225(f).
(c) You may subdivide a group of engines that is identical under
paragraph (b) of this section into different engine families if you
show the expected criteria emission characteristics are different
during the useful life.
(d) In unusual circumstances, you may group engines that are not
identical with respect to the design aspects listed in paragraph (b) of
this section in the same engine family if you show that their criteria
emission characteristics during the useful life will be similar.
(e) Engine configurations certified as hybrid engines or hybrid
powertrains may not be included in an engine family with engines that
have nonhybrid powertrains. Note that this does not prevent you from
including engines in a nonhybrid family if they are used in hybrid
vehicles, as long as you certify them based on engine testing.
(f) You must certify your engines to the greenhouse gas standards
of Sec. 1036.108 using the same engine families you use for criteria
pollutants. The following additional provisions apply with respect to
demonstrating compliance with the standards in Sec. 1036.108:
(1) You may subdivide an engine family into subfamilies that have a
different FCL for CO2 emissions. These subfamilies do not
apply for demonstrating compliance with criteria standards in Sec.
1036.104.
(2) If you certify engines in the family for use as both vocational
and tractor engines, you must split your family into two separate
subfamilies.
(i) Calculate emission credits relative to the vocational engine
standard for the number of engines sold into vocational applications
and relative to the tractor engine standard for the number of engines
sold into non-vocational tractor applications. You may assign the
numbers and configurations of engines within the respective subfamilies
at any time before submitting the end-of-year report required by Sec.
1036.730. If the family participates in averaging, banking, or trading,
you must identify the type of vehicle in which each engine is
installed; we may alternatively allow you to use statistical methods to
determine this for a fraction of your engines. Keep records to document
this determination.
(ii) If you restrict use of the test configuration for your split
family only to tractors, or only to vocational vehicles, you must
identify a second testable configuration for the other type of vehicle
(or an unrestricted configuration). Identify this configuration in your
application for certification. The FCL for the engine family applies
for this configuration as well as the primary test configuration.
(3) If you certify both engine fuel maps and powertrain fuel maps
for an engine family, you may split the engine family into two separate
subfamilies. Indicate this in your application for certification, and
identify whether one or both of these sets of fuel maps applies for
each group of engines. If you do not split your family, all engines
within the family must conform to the engine fuel maps, including any
engines for with the powertrain maps also apply.
(4) If you certify in separate engine families engines that could
have been certified in vocational and tractor engine subfamilies in the
same engine family, count the two families as one family for purposes
of determining your obligations with respect to the OBD requirements
and in-use testing requirements. Indicate in the applications for
certification that the two engine families are covered by this
paragraph (f)(4).
[[Page 17680]]
(5) Except as described in this paragraph (f), engine
configurations within an engine family must use equivalent greenhouse
gas emission controls. Unless we approve it, you may not produce
nontested configurations without the same emission control hardware
included on the tested configuration. We will only approve it if you
demonstrate that the exclusion of the hardware does not increase
greenhouse gas emissions.
(g) You may certify dual-fuel or flexible-fuel engines in a single
engine family. You may include dedicated-fuel versions of this same
engine model in the same engine family, as long as they are identical
to the engine configuration with respect to that fuel type for the
dual-fuel or flexible-fuel version of the engine. For example, if you
produce an engine that can alternately run on gasoline and natural gas,
you can include the gasoline-only and natural gas-only versions of the
engine in the same engine family as the dual-fuel engine if engine
operation on each fuel type is identical with or without installation
of components for operating on the other fuel.
Sec. 1036.235 Testing requirements for certification.
This section describes the emission testing you must perform to
show compliance with the emission standards in Sec. Sec. 1036.104 and
1036.108.
(a) Select and configure a single emission-data engine from each
engine family.
(1) For criteria pollutant emission testing, select the engine
configuration most likely to exceed (or have emissions nearer to) an
applicable emission standard or FEL identified in Sec. 1036.205(l)(1).
To the extent we allow it for establishing deterioration factors,
select for testing those engine components or subsystems whose
deterioration represents the deterioration of in-use engines.
(2) For greenhouse gas emission testing, the standards of this part
apply only with respect to emissions measured from this tested
configuration and other configurations identified in Sec.
1036.205(l)(2). Note that configurations identified in Sec.
1036.205(l)(2) are considered to be ``tested configurations'' whether
or not you test them for certification. However, you must apply the
same (or equivalent) emission controls to all other engine
configurations in the engine family. In other contexts, the tested
configuration is sometimes referred to as the ``parent configuration'',
although the terms are not synonymous.
(b) Test your emission-data engines using the procedures and
equipment specified in subpart F of this part. In the case of dual-fuel
and flexible-fuel engines, measure emissions when operating with each
type of fuel for which you intend to certify the engine.
(1) For criteria pollutant emission testing, measure
NOX, PM, CO, and NMHC emissions using each duty cycle
specified in Sec. 1036.104.
(2) For greenhouse gas emission testing, measure CO2,
CH4, and N2O emissions; the following provisions
apply regarding test cycles for demonstrating compliance with tractor
and vocational standards:
(i) If you are certifying the engine for use in tractors, you must
measure CO2 emissions using the applicable SET specified in
Sec. 1036.505, taking into account the interim provisions in Sec.
1036.150(s), and measure CH4 and N2O emissions
using the specified transient cycle.
(ii) If you are certifying the engine for use in vocational
applications, you must measure CO2, CH4, and
N2O emissions using the specified transient duty cycle,
including cold-start and hot-start testing as specified in Sec.
1036.510.
(iii) You may certify your engine family for both tractor and
vocational use by submitting CO2 emission data from both SET
and transient cycle testing and specifying FCLs for both duty cycles.
(iv) Some of your engines certified for use in tractors may also be
used in vocational vehicles, and some of your engines certified for use
in vocational may be used in tractors. However, you may not knowingly
circumvent the intent of this part (to reduce in-use emissions of
CO2) by certifying engines designed for tractors or
vocational vehicles (and rarely used in the other application) to the
wrong cycle. For example, we would generally not allow you to certify
all your engines to the SET without certifying any to the transient
cycle.
(c) We may perform confirmatory testing by measuring emissions from
any of your emission-data engines. If your certification includes
powertrain testing as specified in Sec. 1036.630, this paragraph (c)
also applies for the powertrain test results.
(1) We may decide to do the testing at your plant or any other
facility. If we do this, you must deliver the engine to a test facility
we designate. The engine you provide must include appropriate
manifolds, aftertreatment devices, ECMs, and other emission-related
components not normally attached directly to the engine block. If we do
the testing at your plant, you must schedule it as soon as possible and
make available the instruments, personnel, and equipment we need.
(2) If we measure emissions on your engine, the results of that
testing become the official emission results for the engine as
specified in this paragraph (c). Unless we later invalidate these data,
we may decide not to consider your data in determining if your engine
family meets applicable requirements in this part.
(3) Before we test one of your engines, we may set its adjustable
parameters to any point within the physically adjustable ranges (see
Sec. 1036.115(f)).
(4) Before we test one of your engines, we may calibrate it within
normal production tolerances for anything we do not consider an
adjustable parameter. For example, we may calibrate it within normal
production tolerances for an engine parameter that is subject to
production variability because it is adjustable during production, but
is not considered an adjustable parameter (as defined in Sec.
1036.801) because it is permanently sealed. For parameters that relate
to a level of performance that is itself subject to a specified range
(such as maximum power output), we will generally perform any
calibration under this paragraph (c)(4) in a way that keeps performance
within the specified range.
(5) For greenhouse gas emission testing, we may use our emission
test results for steady-state, idle, cycle-average and powertrain fuel
maps defined in Sec. 1036.503(b) as the official emission results. We
will not replace individual points from your fuel map.
(i) We will determine fuel masses, mfuel[cycle], and
mean idle fuel mass flow rates, mifuelidle, if applicable,
using both direct and indirect measurement. We will determine the
result for each test point based on carbon balance error verification
as described in Sec. 1036.535(g)(3)(i) and (ii).
(ii) We will perform this comparison using the weighted results
from GEM, using vehicles that are appropriate for the engine under
test. For example, we may select vehicles that the engine went into for
the previous model year.
(iii) If you supply cycle-average engine fuel maps for the highway
cruise cycles instead of generating a steady-state fuel map for these
cycles, we may perform a confirmatory test of your engine fuel maps for
the highway cruise cycles by either of the following methods:
(A) Directly measuring the highway cruise cycle-average fuel maps.
(B) Measuring a steady-state fuel map as described in this
paragraph (c)(5) and using it in GEM to create our own cycle-
[[Page 17681]]
average engine fuel maps for the highway cruise cycles.
(iv) We will replace fuel maps as a result of confirmatory testing
as follows:
(A) Weight individual duty cycle results using the vehicle
categories determined in paragraph (c)(5)(i) of this section and
respective weighting factors in 40 CFR 1037.510(c) to determine a
composite CO2 emission value for each vehicle configuration; then
repeat the process for all the unique vehicle configurations used to
generate the manufacturer's fuel maps.
(B) The average percent difference between fuel maps is calculated
using the following equation:
[GRAPHIC] [TIFF OMITTED] TP28MR22.021
Where:
i = an indexing variable that represents one individual weighted
duty cycle result for a vehicle configuration.
N = total number of vehicle configurations.
eCO2compEPAi = unrounded composite mass of CO2
emissions in g/ton-mile for vehicle configuration i for the EPA
test.
eCO2compManui = unrounded composite mass of
CO2 emissions in g/ton-mile for vehicle configuration i
for the manufacturer-declared map.
(C) Where the unrounded average percent difference between our
composite weighted fuel map and the manufacturer's is at or below 0%,
we will not replace the manufacturer's maps, and we will consider an
individual engine to have passed the fuel map.
(6) We may perform confirmatory testing with an engine dynamometer
to simulate normal engine operation to determine whether your emission-
data engine meets off-cycle emission standards. The accuracy margins
described in Sec. 1036.420(a) do not apply for such laboratory
testing.
(d) You may ask to use carryover emission data from a previous
model year instead of doing new tests, but only if all the following
are true:
(1) The engine family from the previous model year differs from the
current engine family only with respect to model year, items identified
in Sec. 1036.225(a), or other characteristics unrelated to emissions.
We may waive this criterion for differences we determine not to be
relevant.
(2) The emission-data engine from the previous model year remains
the appropriate emission-data engine under paragraph (a) of this
section.
(3) The data show that the emission-data engine would meet all the
requirements that apply to the engine family covered by the application
for certification. If the useful life for a new engine certification is
longer than the useful life for the model year corresponding to the
original testing, you must demonstrate that you meet the requirements
of Sec. Sec. 1036.245 and 1036.246 in a way that accounts for the
longer useful life for the new model year. For example, you may use
carryover bench-aged deterioration factors in model year 2030 only if
you originally performed bench-aging based on the useful life values
for model year 2030 or if you supplement your original bench-aging
procedures with additional bench-aging and emission measurements
corresponding to the longer useful life that applies for model year
2030.
(e) We may require you to test a second engine of the same
configuration in addition to the engines tested under paragraph (a) of
this section.
(f) If you use an alternate test procedure under 40 CFR 1065.10 and
later testing shows that such testing does not produce results that are
equivalent to the procedures specified in subpart F of this part, we
may reject data you generated using the alternate procedure.
(g) We may evaluate or test your engines to determine whether they
have a defeat device before or after we issue a certificate of
conformity. We may test or require testing on any vehicle or engine at
a designated location, using driving cycles and conditions that may
reasonably be expected in normal operation and use to investigate a
potential defeat device. If we designate an engine's AECD as a possible
defeat device, you must demonstrate to us that that the AECD does not
reduce emission control effectiveness when the engine operates under
conditions that may reasonably be expected in normal operation and use,
unless one of the specific exceptions described in Sec. 1036.115(h)
applies.
Sec. 1036.240 Demonstrating compliance with criteria pollutant
emission standards.
(a) For purposes of certification, your engine family is considered
in compliance with the emission standards in Sec. 1036.104 if all
emission-data engines representing that family have test results
showing official emission results and deteriorated emission levels at
or below these standards (including all corrections and adjustments).
This also applies for all test points for emission-data engines within
the family used to establish deterioration factors. Note that your FELs
are considered to be the applicable emission standards with which you
must comply if you participate in the ABT program in subpart H of this
part.
(b) Your engine family is deemed not to comply if any emission-data
engine representing that family has test results showing an official
emission result or a deteriorated emission level for any pollutant that
is above an applicable emission standard (including all corrections and
adjustments). Similarly, your engine family is deemed not to comply if
any emission-data engine representing that family has test results
showing any emission level above the applicable off-cycle emission
standard for any pollutant. This also applies for all test points for
emission-data engines within the family used to establish deterioration
factors.
(c) To compare emission levels from the emission-data engine with
the applicable duty-cycle emission standards, apply deterioration
factors to the measured emission levels for each pollutant. Section
1036.245 specifies how to test your engine to develop deterioration
factors that represent the deterioration expected in emissions over
your engines' useful life (or intermediate useful life, as applicable).
Your deterioration factors must take into account any available data
from in-use testing with similar engines. Small manufacturers may use
assigned deterioration factors that we establish. Apply deterioration
factors as follows:
(1) Additive deterioration factor for exhaust emissions. Except as
specified in paragraph (c)(2) of this section, use an additive
deterioration factor for exhaust emissions. An additive deterioration
factor is the difference
[[Page 17682]]
between exhaust emissions at the end of the useful life and exhaust
emissions at the low-hour test point. In these cases, adjust the
official emission results for each tested engine at the selected test
point by adding the factor to the measured emissions. If the factor is
less than zero, use zero. Additive deterioration factors must be
specified to one more decimal place than the applicable standard.
(2) Multiplicative deterioration factor for exhaust emissions. Use
a multiplicative deterioration factor if good engineering judgment
calls for the deterioration factor for a pollutant to be the ratio of
exhaust emissions at the end of the useful life to exhaust emissions at
the low-hour test point. For example, if you use aftertreatment
technology that controls emissions of a pollutant proportionally to
engine-out emissions, it is often appropriate to use a multiplicative
deterioration factor. Adjust the official emission results for each
tested engine at the selected test point by multiplying the measured
emissions by the deterioration factor. If the factor is less than one,
use one. A multiplicative deterioration factor may not be appropriate
in cases where testing variability is significantly greater than
engine-to-engine variability. Multiplicative deterioration factors must
be specified to one more significant figure than the applicable
standard.
(3) Sawtooth and other nonlinear deterioration patterns. The
deterioration factors described in paragraphs (c)(1) and (2) of this
section assume that the highest useful life emissions occur either at
the end of useful life or at the low-hour test point. The provisions of
this paragraph (c)(3) apply where good engineering judgment indicates
that the highest useful life emissions will occur between these two
points. For example, emissions may increase with service accumulation
until a certain maintenance step is performed, then return to the low-
hour emission levels and begin increasing again. Such a pattern may
occur with battery-based electric hybrid engines. Base deterioration
factors for engines with such emission patterns on the difference
between (or ratio of) the point at which the highest emissions occur
and the low-hour test point. Note that this applies for maintenance-
related deterioration only where we allow such critical emission-
related maintenance.
(4) Dual-fuel and flexible-fuel engines. In the case of dual-fuel
and flexible-fuel engines, apply deterioration factors separately for
each fuel type. You may accumulate service hours on a single emission-
data engine using the type of fuel or the fuel mixture expected to have
the highest combustion and exhaust temperatures; you may ask us to
approve a different fuel mixture if you demonstrate that a different
criterion is more appropriate.
(d) Determine the official emission result for each pollutant to at
least one more decimal place than the applicable standard. Apply the
deterioration factor to the official emission result, as described in
paragraph (c) of this section, then round the adjusted figure to the
same number of decimal places as the emission standard. Compare the
rounded emission levels to the emission standard for each emission-data
engine.
Sec. 1036.241 Demonstrating compliance with greenhouse gas emission
standards.
(a) For purposes of certification, your engine family is considered
in compliance with the emission standards in Sec. 1036.108 if all
emission-data engines representing the tested configuration of that
engine family have test results showing official emission results and
deteriorated emission levels at or below the standards. Note that your
FCLs are considered to be the applicable emission standards with which
you must comply for certification.
(b) Your engine family is deemed not to comply if any emission-data
engine representing the tested configuration of that engine family has
test results showing an official emission result or a deteriorated
emission level for any pollutant that is above an applicable emission
standard (generally the FCL). Note that you may increase your FCL if
any certification test results exceed your initial FCL.
(c) Apply deterioration factors to the measured emission levels for
each pollutant to show compliance with the applicable emission
standards. Your deterioration factors must take into account any
available data from in-use testing with similar engines. Apply
deterioration factors as follows:
(1) Additive deterioration factor for greenhouse gas emissions.
Except as specified in paragraphs (c)(2) and (3) of this section, use
an additive deterioration factor for exhaust emissions. An additive
deterioration factor is the difference between the highest exhaust
emissions (typically at the end of the useful life) and exhaust
emissions at the low-hour test point. In these cases, adjust the
official emission results for each tested engine at the selected test
point by adding the factor to the measured emissions. If the factor is
less than zero, use zero. Additive deterioration factors must be
specified to one more decimal place than the applicable standard.
(2) Multiplicative deterioration factor for greenhouse gas
emissions. Use a multiplicative deterioration factor for a pollutant if
good engineering judgment calls for the deterioration factor for that
pollutant to be the ratio of the highest exhaust emissions (typically
at the end of the useful life) to exhaust emissions at the low-hour
test point. Adjust the official emission results for each tested engine
at the selected test point by multiplying the measured emissions by the
deterioration factor. If the factor is less than one, use one. A
multiplicative deterioration factor may not be appropriate in cases
where testing variability is significantly greater than engine-to-
engine variability. Multiplicative deterioration factors must be
specified to one more significant figure than the applicable standard.
(3) Sawtooth and other nonlinear deterioration patterns. The
deterioration factors described in paragraphs (c)(1) and (2) of this
section assume that the highest useful life emissions occur either at
the end of useful life or at the low-hour test point. The provisions of
this paragraph (c)(3) apply where good engineering judgment indicates
that the highest useful life emissions will occur between these two
points. For example, emissions may increase with service accumulation
until a certain maintenance step is performed, then return to the low-
hour emission levels and begin increasing again. Such a pattern may
occur with battery-based electric hybrid engines. Base deterioration
factors for engines with such emission patterns on the difference
between (or ratio of) the point at which the highest emissions occur
and the low-hour test point. Note that this applies for maintenance-
related deterioration only where we allow such critical emission-
related maintenance.
(4) [Reserved]
(5) Dual-fuel and flexible-fuel engines. In the case of dual-fuel
and flexible-fuel engines, apply deterioration factors separately for
each fuel type by measuring emissions with each fuel type at each test
point. You may accumulate service hours on a single emission-data
engine using the type of fuel or the fuel mixture expected to have the
highest combustion and exhaust temperatures; you may ask us to approve
a different fuel mixture if you demonstrate that a different criterion
is more appropriate.
(d) Calculate emission data using measurements to at least one more
decimal place than the applicable standard. Apply the deterioration
factor to the official emission result, as described in paragraph (c)
of this section, then round the adjusted figure
[[Page 17683]]
to the same number of decimal places as the emission standard. Compare
the rounded emission levels to the emission standard for each emission-
data engine.
(e) If you identify more than one configuration in Sec.
1036.205(l)(2), we may test (or require you to test) any of the
identified configurations. We may also require you to provide an
engineering analysis that demonstrates that untested configurations
listed in Sec. 1036.205(l)(2) comply with their FCL.
Sec. 1036.245 Deterioration factors for exhaust emission standards.
This section describes how to determine deterioration factors,
either with an engineering analysis, with pre-existing test data, or
with new emission measurements. Apply these deterioration factors to
determine whether your engines will meet the duty-cycle emission
standards as described in Sec. 1036.240. These standards generally
apply throughout the useful life; a separate deterioration factor
applies starting in model year 2031 for intermediate useful life for
Heavy HDE. The provisions of this section and Sec. 1036.246 apply for
all engine families starting in model year 2027; you may optionally use
these provisions to determine and verify deterioration factors for
earlier model years.
(a) You may ask us to approve deterioration factors for an engine
family based on an engineering analysis of emission measurements from
similar highway or nonroad engines if you have already given us these
data for certifying the other engines in the same or earlier model
years. Use good engineering judgment to decide whether the two engines
are similar. We will approve your request if you show us that the
emission measurements from other engines reasonably represent in-use
deterioration for the engine family for which you have not yet
determined deterioration factors.
(b) If you are unable to determine deterioration factors for an
engine family under paragraph (a) of this section, select engines,
subsystems, or components for testing. Determine deterioration factors
based on service accumulation and related testing to represent the
deterioration expected from in-use engines over the useful life. You
may perform maintenance on emission-data engines as described in Sec.
1036.125 and 40 CFR part 1065, subpart E. Use good engineering judgment
for all aspects of the effort to establish deterioration factors under
this paragraph (b). Send us your test plan for our preliminary approval
under Sec. 1036.210. You may apply deterioration factors based on
testing under this paragraph (b) to multiple engine families,
consistent with the provisions in paragraph (a) of this section.
Determine deterioration factors using one of the following procedures:
(1) Operate the emission-data engine in the certified configuration
on an engine dynamometer to represent the useful life.
(i) You may accelerate the service accumulation using higher-load
operation based on equivalent total fuel flow. However, the engine
operation for service accumulation must also include light-load
operation (or alternating light-load and high-load operation)
representing in-use behavior that may contribute to aging of
aftertreatment devices or systems.
(ii) Calculate deterioration factors by comparing exhaust emissions
at the end of the useful life and exhaust emissions at the low-hour
test point. For Heavy HDE starting in model year 2031, also calculate
deterioration factors by comparing exhaust emissions at the end of
intermediate useful life and exhaust emissions at the low-hour test
point. Create a linear curve fit if testing includes intermediate test
points. Calculate deterioration factors based on measured values,
without extrapolation.
(2) Determine deterioration factors based on bench-aged
aftertreatment. If you use this option, you must verify deterioration
factors based on emission measurements with in-use engines as described
in Sec. 1036.246.
(i) Perform bench aging of aftertreatment devices in a way that
accounts for thermal and chemical degradation to represent normal
engine operation over the useful life. For Heavy HDE starting in model
year 2031, also account for thermal and chemical degradation to
represent normal engine operation over the intermediate useful life.
Use an EPA-approved bench-aging procedure or propose an equivalent
procedure. For example, this might involve testing consistent with the
analogous procedures that apply for light-duty vehicles under 40 CFR
part 86, subpart S.
(ii) After bench-aging aftertreatment devices, install or reinstall
those aftertreatment devices and systems on an emission-data engine
that has been stabilized without aftertreatment (or an equivalent
engine). Ensure that the engine is in an appropriate certified
configuration to represent the engine family.
(iii) Measure all criteria pollutants after operating the engine
with the bench-aged aftertreatment devices to stabilize emission
controls for at least 100 hours on an engine dynamometer.
(iv) Calculate deterioration factors by comparing exhaust emissions
with the bench-aged aftertreatment at the useful life and exhaust
emissions at the low-hour test point. For Heavy HDE starting in model
year 2031, also calculate deterioration factors by comparing exhaust
emissions with the bench-aged aftertreatment at the intermediate useful
life and exhaust emissions at the low-hour test point. Create a linear
curve fit if testing includes intermediate test points. Calculate
deterioration factors based on measured values, without extrapolation.
(c) If you determine deterioration factors as described in
paragraph (b)(2) of this section, you may apply those deterioration
factors in later years for engine families that qualify for carryover
certification as described in Sec. 1036.235(d), subject to the
conditions described in Sec. 1036.246. You may also apply those
deterioration factors for additional engine families as described in
paragraph (a) of this section.
(d) Include the following information in your application for
certification:
(1) If you use test data from a different engine family, explain
why this is appropriate and include all the emission measurements on
which you base the deterioration factors. If the deterioration factors
for the new engine family are not identical to the deterioration
factors for the different engine family, describe your engineering
analysis to justify the revised values and state that all your data,
analyses, evaluations, and other information are available for our
review upon request.
(2) If you determined deterioration factors based on testing under
paragraph (b)(1) of this section, describe your procedure for service
accumulation, including a supporting rationale for any accelerated
aging.
(3) If you determined deterioration factors under paragraph (b)(2)
of this section, include the following information in the first year
that you use those deterioration factors:
(i) Describe your bench aging or other procedures to represent
full-life service accumulation for the engine's emission controls. Also
describe how you prepared the test engine before and after installing
aftertreatment systems to determine deterioration factors. Identify the
power rating of the emission-data engine used to determine
deterioration factors.
(ii) Describe your plan for verification testing under Sec.
1036.246. Include at least the following information:
(A) Identify whether you intend to test using procedures specified
in Sec. 1036.246(d)(1), (2), or (3).
[[Page 17684]]
(B) Describe how you intend to identify candidate vehicles for
testing, including consideration of how you will identify or prioritize
specific vehicle types and vehicle applications to represent the engine
family.
(C) Describe your intended schedule for recruiting and testing
vehicles.
(D) Describe any steps you will take to ensure that selected
vehicles have been properly maintained and used.
(4) If you determined deterioration factors under paragraph (b)(2)
of this section, include the following information in any later year
that you use those deterioration factors:
(i) Identify any changes or updates to your verification test plan
that you have made in your most recent testing, or that you plan to
make for later years.
(ii) Submit a report to describe any verification testing you have
performed under Sec. 1036.246 as described in Sec. 1036.246(e).
Include previously submitted results in addition to information related
to new testing you performed for the current submission.
Sec. 1036.246 Verifying deterioration factors.
This section describes how to perform in-use testing to verify that
your deterioration factors are appropriate. This applies for
deterioration factors you determine based on testing with bench-aged
aftertreatment devices or other procedures as described in Sec.
1036.245(b)(2). You may continue to use those deterioration factors for
later model years with carryover engines if in-use engines meet the
verification requirements of this section.
(a) Paragraph (d) of this section describes three different
verification procedures you may use for measuring emissions. We may
also approve your request to use an alternative verification procedure
if you demonstrate that it is at least as effective as one of the
specified verification procedures.
(b) Verify deterioration factors based on bench-aged aftertreatment
as follows:
(1) You may use the original deterioration factors for the original
model year and one additional model year, prior to the start of the
year three production verification, without restriction.
(2) You must verify the original deterioration factors with testing
that starts in the third year of production and continues in later
production years up to and including the eighth year of production.
(3) As long as your verification test has a passing result, you may
continue to use the original deterioration factors for the upcoming
model year without restriction.
(4) The provisions of paragraph (h) of this section apply if your
verification testing has a fail result.
(c) Select and prepare in-use engines for verification testing
under this section as follows:
(1) You may recruit candidate engines any time before testing. This
may involve creating a pool of candidate engines and vehicles in
coordination with vehicle manufacturers and vehicle purchasers to
ensure availability and to confirm a history of proper maintenance. You
may meet the testing requirements of this section by repeating tests on
a given engine as it ages, or you may test different engines over the
course of verification testing; however, you may not choose whether to
repeat tests on a given engine at a later stage based on its measured
emission levels. This generally requires that you describe your plan
for selecting engines in advance and justify any departures from that
plan.
(2) Selected vehicles must come from independent sources, unless we
approve your request to select vehicles that you own or manage. In your
request, you must describe how you will ensure that the vehicle
operator will drive in a way that represents normal in-use operation
for the engine family.
(3) Select vehicles with installed engines from the same engine
family and with the same power rating as the emission-data engine used
to determine the deterioration factors. You may ask for our approval to
modify engines in selected vehicles by reflashing the ECM or replacing
parts to change the engines to be in a different certified
configuration for proper testing. We may approve your request to modify
the engines or we may waive test specifications to allow you to test in
the as-received condition.
(4) You may exclude selected engines from testing if you determine
that they have not been properly maintained or used. Selected engines
may not have maintenance exceeding your instructions for the
maintenance items specified in Sec. 1036.125(a). Selected engines must
have their original aftertreatment components and be in a certified
configuration. Do not perform verification testing with an engine if
its critical emission-related components had a major repair other than
what we allow under Sec. 1036.125(a). You may ask us to approve
replacing a critical emission-related component with an equivalent part
that has undergone a comparable degree of aging.
(5) Select vehicles meeting the mileage specifications specified in
Table 1 of this paragraph (c)(5) for each stage of the verification
testing program. If you are unable to find enough test vehicles that
meet the mileage specifications, perform testing as described in this
section using vehicles with the highest available mileage and describe
how you will attempt to test properly qualified vehicles for later
years. If this occurs in the eighth year, continue testing in future
years until all tested vehicles have mileage that is at least 85
percent of the engine's useful life.
Table 1 to paragraph (c)(5) of Sec. 1036.246--Minimum Age Required for
Obtaining In-use Engines
------------------------------------------------------------------------
Minimum
mileage for
selected
Year of production following the initial model year that vehicles as a
relied on the deterioration factors percentage of
the engine's
useful life
------------------------------------------------------------------------
1....................................................... --
2....................................................... --
3....................................................... 35%
4....................................................... 45
5....................................................... 55
6....................................................... 65
7....................................................... 75
8....................................................... 85
------------------------------------------------------------------------
(6) You may accelerate the testing schedule specified in paragraph
(c)(5) of this section if all your test vehicles in a given year meet
the mileage specifications for a later year of testing.
(d) Perform verification testing each year with one of the
following procedures:
(1) Engine dynamometer testing. Measure emissions from engines
equipped with in-use aftertreatment systems on an engine dynamometer as
follows:
(i) Test at least two engines using the procedures specified in
subpart F of this part and 40 CFR part 1065. Install the aftertreatment
system from the selected in-use vehicle, including all associated
wiring, sensors, and related hardware and software, on one of the
following partially complete engines:
(A) The in-use engine from the same vehicle.
(B) The emission-data engine used to determine the deterioration
factors.
(C) A different emission-data engine from the same engine family
that has been stablized as described in 40 CFR 1065.405(c).
(ii) Perform testing on all duty cycles with brake-specific
emission standards (g/hp[middot]hr) to determine whether the engine
meets all the duty-cycle emission standards for criteria pollutants.
Apply
[[Page 17685]]
infrequent regeneration adjustment factors as specified in Sec.
1036.522.
(iii) Evaluate verification testing for each pollutant
independently. You pass the verification test if at least 70 percent of
tested engines meet standards for each pollutant over all duty cycles.
You fail the verification test if 70 percent or fewer engines meet
standards for a given pollutant over all duty cycles.
(2) PEMS testing. Measure emissions using PEMS with in-use engines
that remain installed in selected vehicles as follows:
(i) Test at least five engines using the procedures specified in
Sec. 1036.520 and 40 CFR part 1065, subpart J.
(ii) Measure emissions of NOX, HC, and CO as the test
vehicle's normal operator drives over a regular shift-day to determine
whether the engine meets all the off-cycle emission standards that
applied for the engine's original certification. Apply infrequent
regeneration adjustment factors as specified in Sec. 1036.522. For
Spark-ignition HDE, calculate off-cycle emission standards for purposes
of this subpart by multiplying the FTP duty-cycle standards in Sec.
1036.104(a) by 2.0 in model years 2027 through 2030 and by 1.5 in model
years 2031 and later, and rounding to the same number of decimal
places.
(iii) Evaluate verification testing for each pollutant
independently. You pass the verification test if at least 70 percent of
tested engines meet standards for each pollutant. You fail the
verification test if 70 percent or fewer engines do not meet standards
for a given pollutant.
(iv) You may reverse a fail determination under paragraph
(d)(2)(iii) of this section by restarting and successfully completing
the verification test for that year using the procedures specified in
paragraph (d)(1) of this section. If you do this, you must use the
verification testing procedures specified in paragraph (d)(1) of this
section for all remaining years of the verification testing program.
(3) Onboard NOX measurement. Collect on-board NOX data
from in-use engines that remain installed in selected vehicles as
follows:
(i) Test at least 50 percent of engines produced using the
procedures specified in Sec. 1036.520 and 40 CFR part 1065, subpart J.
Perform the overall verification of your onboard NOX
measurement system as described in 40 CFR 1065.920(b) using an engine
that emits NOX at levels at or below the off-cycle
NOX emission standard that applied for the engine's original
certification. The onboard NOX measurement system must be
functional within 100 seconds of engine starting and must remain
functional over the entire shift-day.
(ii) Collect NOX data as the test vehicle's normal
operator drives over a regular shift-day to determine whether the
engine meets the off-cycle NOX emission standards that
applied for the engine's original certification. Apply infrequent
regeneration adjustment factors as specified in Sec. 1036.522. For
Spark-ignition HDE, calculate off-cycle emission standards as described
in paragraph (d)(2)(ii) of this section.
(iii) You pass the verification test if at least 70 percent of
tested engines meet the off-cycle NOX emission standard. You
fail the verification test if 70 percent or fewer engines do not meet
standards for a given pollutant.
(iv) You may reverse a fail determination under paragraph
(d)(3)(iii) of this section by restarting and successfully completing
the verification test for that year using the procedures specified in
paragraph (d)(1) of this section. If you do this, you must use the
verification testing procedures specified in paragraph (d)(1) of this
section for all remaining years of the verification testing program.
(e) You may stop testing before you meet all the requirements of
this section in the following circumstances:
(1) In a given year, you may discontinue the verification test
program and concede a fail result before you meet all the testing
requirements of this section. However, we may require you to do more
testing before we approve revised deterioration factors under paragraph
(h)(2) of this section.
(2) You may stop testing before the eight-year period specified in
paragraph (c)(5) of this section if you meet all the requirements with
vehicles that had mileage accumulation representing at least 85 percent
of the engine family's useful life.
(f) Prepare a report to describe your verification testing each
year. Include at least the following information:
(1) Identify whether you tested using the procedures specified in
Sec. 1036.246(d)(1), (2), or (3).
(2) Describe how the test results support a pass or fail decision
for the verification test. For in-field measurements, include
continuous 1 Hz data collected over the shift-day and binned emission
values determined under Sec. 1036.515.
(3) If your testing included invalid test results, describe the
reasons for invalidating the data. Give us the invalid test results if
we ask for them.
(4) Describe the types of vehicles selected for testing. If you
determined that any selected vehicles with enough mileage accumulation
were not suitable for testing, describe why you chose not to test them.
(5) For each tested engine, identify the vehicle's VIN, the
engine's serial number, the engine's power rating, and the odometer
reading and the engine's lifetime operating hours at the start of
testing (or engine removal).
(6) State that the tested engines have been properly maintained and
used and describe any noteworthy aspects of each vehicle's maintenance
history. Describe the steps you took to prepare the engines for
testing.
(7) For testing with engines that remain installed in vehicles,
identify the date and location of testing. Also describe the ambient
conditions and the driving route over the course of the shift-day.
(g) Send electronic reports to the Designated Compliance Officer
using an approved information format. If you want to use a different
format, send us a written request with justification.
(1) You may send us reports as you complete testing for an engine
instead of waiting until you complete testing for all engines.
(2) We may ask you to send us less information in your reports than
we specify in this section.
(3) We may require you to send us more information to evaluate
whether your engine family meets the requirements of this part.
(4) Once you send us information under this section, you need not
send that information again in later reports.
(5) We will review your test report to evaluate the results of the
verification testing at each stage. We will notify you if we disagree
with your conclusions, if we need additional information, or if you
need to revise your testing plan for future testing.
(h) The following provisions apply if your verification test has a
fail result for any deterioration factor:
(1) You may certify affected engine families for one additional
model year based on the original deterioration factors. We may require
you to certify with family emission limits that are at the maximum
values we allow in Sec. 1036.104(c)(2), or at some lower value
corresponding to your measured emission results. You may not generate
emission credits from affected engine families for any pollutant. We
may require you to apply the revised family emission limits to
recalculate emission credits and credit balances from previous model
years based on your test results.
(2) You may ask us to approve revised deterioration factors for
future model years based on your measured emission results. You may use
such revised
[[Page 17686]]
deterioration factors and continue verification testing under this
section if the engine family still meets emission standards (or family
emission limits) after applying the revised deterioration factors to
the low-hour test results from an emission-data engine.
(3) Unless we approve revised deterioration factors under paragraph
(h)(2) of this section, you must do new testing to establish
deterioration factors after the one additional model year described in
paragraph (h)(1) of this section.
(4) The provisions of this paragraph (h) apply for all engine
families relying on the deterioration factors that failed to pass
verification testing.
Sec. 1036.250 Reporting and recordkeeping for certification.
(a) By September 30 following the end of the model year, send the
Designated Compliance Officer a report including the total U.S.-
directed production volume of engines you produced in each engine
family during the model year (based on information available at the
time of the report). Report the production by serial number and engine
configuration. You may combine this report with reports required under
subpart H of this part. We may waive the reporting requirements of this
paragraph (a) for small manufacturers.
(b) Organize and maintain the following records:
(1) A copy of all applications and any summary information you send
us.
(2) Any of the information we specify in Sec. 1036.205 that you
were not required to include in your application.
(3) A detailed history of each emission-data engine. For each
engine, describe all of the following:
(i) The emission-data engine's construction, including its origin
and buildup, steps you took to ensure that it represents production
engines, any components you built specially for it, and all the
components you include in your application for certification.
(ii) How you accumulated engine operating hours (service
accumulation), including the dates and the number of hours accumulated.
(iii) All maintenance, including modifications, parts changes, and
other service, and the dates and reasons for the maintenance.
(iv) All your emission tests, including documentation on routine
and standard tests, as specified in part 40 CFR part 1065, and the date
and purpose of each test.
(v) All tests to diagnose engine or emission control performance,
giving the date and time of each and the reasons for the test.
(vi) Any other significant events.
(4) Production figures for each engine family divided by assembly
plant.
(5) Engine identification numbers for all the engines you produce
under each certificate of conformity.
(c) Keep routine data from emission tests required by this part
(such as test cell temperatures and relative humidity readings) for one
year after we issue the associated certificate of conformity. Keep all
other information specified in this section for eight years after we
issue your certificate.
(d) Store these records in any format and on any media, as long as
you can promptly send us organized, written records in English if we
ask for them. You must keep these records readily available. We may
review them at any time.
Sec. 1036.255 EPA oversight on certificates of conformity.
(a) If we determine an application is complete and shows that the
engine family meets all the requirements of this part and the Act, we
will issue a certificate of conformity for the engine family for that
model year. We may make the approval subject to additional conditions.
(b) We may deny an application for certification if we determine
that an engine family fails to comply with emission standards or other
requirements of this part or the Clean Air Act. We will base our
decision on all available information. If we deny an application, we
will explain why in writing.
(c) In addition, we may deny your application or suspend or revoke
a certificate of conformity if you do any of the following:
(1) Refuse to comply with any testing or reporting requirements in
this part.
(2) Submit false or incomplete information. This includes doing
anything after submitting an application that causes submitted
information to be false or incomplete.
(3) Cause any test data to become inaccurate.
(4) Deny us from completing authorized activities (see 40 CFR
1068.20). This includes a failure to provide reasonable assistance.
(5) Produce engines for importation into the United States at a
location where local law prohibits us from carrying out authorized
activities.
(6) Fail to supply requested information or amend an application to
include all engines being produced.
(7) Take any action that otherwise circumvents the intent of the
Act or this part.
(d) We may void a certificate of conformity if you fail to keep
records, send reports, or give us information as required under this
part or the Act. Note that these are also violations of 40 CFR
1068.101(a)(2).
(e) We may void a certificate of conformity if we find that you
intentionally submitted false or incomplete information. This includes
doing anything after submitting an application that causes submitted
information to be false or incomplete after submission.
(f) If we deny an application or suspend, revoke, or void a
certificate, you may ask for a hearing (see Sec. 1036.820).
Subpart D--Testing Production Engines and Hybrid Powertrains
Sec. 1036.301 Measurements related to GEM inputs in a selective
enforcement audit.
(a) Selective enforcement audits apply for engines as specified in
40 CFR part 1068, subpart E. This section describes how this applies
uniquely in certain circumstances.
(b) Selective enforcement audit provisions apply with respect to
your fuel maps as follows:
(1) A selective enforcement audit for an engine with respect to
fuel maps would consist of performing measurements with production
engines to determine fuel-consumption rates as declared for GEM
simulations, and running GEM for the vehicle configurations specified
in paragraph (b)(2) of this section based on those measured values. The
engine is considered passing for a given configuration if the new
modeled emission result for each applicable duty cycle is at or below
the modeled emission result corresponding to the declared GEM inputs.
The engine is considered failing if it is determined that its fuel map
test result is above the modeled emission result corresponding to the
result using the manufacturer-declared fuel maps, as specified in Sec.
1036.235(c)(5).
(2) If the audit includes fuel-map testing in conjunction with
engine testing relative to exhaust emission standards, the fuel-map
simulations for the whole set of vehicles and duty cycles counts as a
single test result for purposes of evaluating whether the engine family
meets the pass-fail criteria under 40 CFR 1068.420.
(c) If your certification includes powertrain testing as specified
in 40 CFR 1036.630, these selective enforcement audit provisions apply
with respect to powertrain test results as specified in 40 CFR part
1037, subpart D, and 40 CFR 1037.550. We may allow manufacturers to
instead perform the
[[Page 17687]]
engine-based testing to simulate the powertrain test as specified in 40
CFR 1037.551.
(d) We may suspend or revoke certificates for any appropriate
configurations within one or more engine families based on the outcome
of a selective enforcement audit.
Subpart E--In-Use Testing
Sec. 1036.401 Testing requirements for in-use engines.
(a) We may perform in-use testing of any engine family subject to
the standards of this part, consistent with the Clean Air Act and the
provisions of Sec. 1036.235.
(b) This subpart describes a manufacturer-run field-testing program
that applies for model year 2027 and later compression-ignition
engines. Note that the testing requirements of 40 CFR part 86, subpart
T, continue to apply for model year 2026 and earlier engines.
(c) In-use test procedures for spark-ignition engines apply as
described in Sec. 1036.515. We won't require routine manufacturer-run
field testing for spark-ignition engines, but the procedures of this
subpart describe how to use field-testing procedures to measure
emissions from engines installed in vehicles. Use good engineering
judgment to apply the measurement procedures for fuels other than
gasoline.
(d) We may void your certificate of conformity for an engine family
if you do not meet your obligations under this subpart. We may also
void individual tests and require you to retest those vehicles or take
other appropriate measures in instances where you have not performed
the testing in accordance with the requirements described in this
subpart.
Sec. 1036.405 Overview of the manufacturer-run field-testing program.
(a) You must test in-use engines from the families we select. We
may select the following number of engine families for testing, except
as specified in paragraph (b) of this section:
(1) We may select up to 25 percent of your engine families in any
calendar year, calculated by dividing the number of engine families you
certified in the model year corresponding to the calendar year by four
and rounding to the nearest whole number. We will consider only engine
families with annual U.S.-directed production volumes above 1,500 units
in calculating the number of engine families subject to testing each
calendar year under the annual 25 percent engine family limit. If you
have only three or fewer families that each exceed an annual U.S.-
directed production volume of 1,500 units, we may select one engine
family per calendar year for testing.
(2) Over any four-year period, we will not select more than the
average number of engine families that you have certified over that
four-year period (the model year when the selection is made and the
preceding three model years), based on rounding the average value to
the nearest whole number.
(3) We will not select engine families for testing under this
subpart from a given model year if your total U.S.-directed production
volume was less than 100 engines.
(b) If there is clear evidence of a nonconformity with regard to an
engine family, we may select that engine family without counting it as
a selected engine family under paragraph (a) of this section. For
example, there may be clear evidence of a nonconformity if you certify
an engine family using carryover data after reaching a fail decision
under this subpart in an earlier model year without modifying the
engine to remedy the problem.
(c) We may select any individual engine family for testing,
regardless of its production volume, as long as we do not select more
than the number of engine families described in paragraph (a) of this
section. We may select an engine family from model year 2027 or any
later model year.
(d) You must complete all the required testing and reporting under
this subpart (for all ten test engines, if applicable), within 18
months after we approve your proposed plan for recruiting, screening,
and selecting vehicles. We will typically select engine families for
testing and notify you in writing by June 30 of the applicable calendar
year. If you request it, we may allow additional time to send us this
information.
(e) If you make a good-faith effort to access enough test vehicles
to complete the testing requirements under this subpart for an engine
family, but are unable to do so, you must ask us either to modify the
testing requirements for the selected engine family or to select a
different engine family.
(f) We may select an engine family for repeat testing in a later
calendar year. Such a selection for repeat testing would count as an
additional engine family for that year under paragraph (a) of this
section.
(g) You may ask for approval to meet requirements under this
subpart for an engine family based on information from onboard
NOX sensors that have been shown to comply with the on-board
NOX measurement system verification described in 40 CFR
1065.920(b) using an engine that emits NOX at levels at or
below the applicable standard. Any on-board NOX measurement
system must be functional within 100 seconds of engine starting and
must remain functional during the entire shift-day. An alternative test
program would need to rely on telematic methods to collect
NOX emission values broadly from engines in the fleet to
evaluate whether emission controls are working properly across a wide
range of engine operation. The alternative test program must include
PEMS field-testing of at least two engines as described in this
subpart, including measurement of all regulated pollutants. In your
request, you must show us that the alternative program gives comparable
assurance that your engines meet the NOX standards of this
part. We may waive some or all of this subpart's requirements for the
engine family if we approve your alternative test program.
Sec. 1036.410 Selecting and screening vehicles and engines for
testing.
(a) Send us your proposed plan for recruiting, screening, and
selecting vehicles. Identify the types of vehicles, location, and any
other relevant criteria. We will approve your plan if it supports the
objective of measuring emissions to represent a broad range of
operating characteristics.
(b) Select vehicles and engines for testing that meet the following
criteria:
(1) The vehicles come from at least two independent sources.
(2) Powertrain, drivetrain, emission controls, and other key
vehicle and engine systems have been properly maintained and used. See
Sec. 1036.125.
(3) The engines have not been tampered with, rebuilt, or undergone
major repair that could be expected to affect emissions.
(4) The engines have not been misfueled. Do not consider engines
misfueled if they have used fuel meeting the specifications of Sec.
1036.415(c).
(5) The vehicles are likely to operate for at least three hours of
non-idle operation over a complete shift-day, as described in Sec.
1036.415(f).
(6) The vehicles have not exceeded the applicable useful life, in
miles, hours, or years; you may otherwise not exclude engines from
testing based on their age or mileage.
(7) The vehicle has appropriate space for safe and proper mounting
of the portable emission measurement system (PEMS) equipment.
(c) You must notify us before disqualifying any vehicle based on
the owner declining to participate, illuminated MIL or stored OBD
trouble
[[Page 17688]]
codes as described in Sec. 1036.415(b)(2), or for any other reasons
not specified in paragraph (b) of this section. For example, notify us
if you disqualify any vehicle because the engine does not represent the
engine family or the vehicle's usage is atypical for the particular
application.
Sec. 1036.415 Preparing and testing engines.
(a) You must limit maintenance to what is in the owners manual for
engines with that amount of service and age. For anything we consider
an adjustable parameter (see Sec. 1036.115(f)), you may adjust that
parameter only if it is outside its adjustable range. You must then set
the adjustable parameter to your recommended setting or the mid-point
of its adjustable range, unless we approve your request to do
otherwise. You must get our approval before adjusting anything not
considered an adjustable parameter. You must keep records of all
maintenance and adjustments, as required by Sec. 1036.435. You must
send us these records, as described in Sec. 1036.430(a)(2)(ix), unless
we instruct you not to send them.
(b) You may treat a vehicle with an illuminated MIL or stored
trouble code as follows:
(1) If a candidate vehicle has an illuminated MIL or stored trouble
code, either test the vehicle as received or repair the vehicle before
testing. You may disqualify the vehicle only if MIL illumination or
trouble code storage exceeds 12 hours. Once testing is initiated on the
vehicle, you accept that the vehicle has been properly maintained and
used.
(2) If a MIL illuminates or a trouble code appears on a test
vehicle during a field test, stop the test and repair the vehicle.
Determine test results as specified in Sec. 1036.515 using one of the
following options:
(i) Restart the testing and use only the portion of the full test
results without the MIL illuminated or trouble code set.
(ii) Initiate a new test and use only the post-repair test results.
(3) If you determine that repairs are needed but they cannot be
completed in a timely manner, you may disqualify the vehicle and
replace it with another vehicle.
(c) Use appropriate fuels for testing, as follows:
(1) You may use any diesel fuel that meets the specifications for
S15 in ASTM D975 (incorporated by reference in Sec. 1036.810). You may
use any commercially available biodiesel fuel blend that meets the
specifications for ASTM D975 or ASTM D7467 (incorporated by reference
in Sec. 1036.810). You may use any gasoline fuel that meets the
specifications in ASTM D4814 (incorporated by reference in Sec.
1036.810). For other fuel types, you may use any commercially available
fuel.
(2) You may drain test vehicles' fuel tanks and refill them with
diesel fuel conforming to the specifications in paragraph (c)(1) of
this section.
(3) Any fuel that is added to a test vehicle's fuel tanks must be
purchased at a local retail establishment near the site of vehicle
recruitment or screening, or along the test route. Alternatively, the
fuel may be drawn from a central fueling source, as long as the fuel
represents commercially available fuel in the area of testing.
(4) No post-refinery fuel additives are allowed, except that
specific fuel additives may be used during field testing if you can
document that the test vehicle has a history of normally using the fuel
treatments and they are not prohibited in the owners manual or in your
published fuel-additive recommendations.
(5) You may take fuel samples from test vehicles to ensure that
appropriate fuels were used during field testing. If a vehicle fails
the vehicle-pass criteria and you can show that an inappropriate fuel
was used during the failed test, that particular test may be voided.
You may drain vehicles' fuel tanks and refill them with diesel fuel
conforming to the specifications described in paragraph (c)(1) of this
section. You must report any fuel tests that are the basis of voiding a
test in your report under Sec. 1036.430.
(d) You must test the selected engines using the test procedure
described in Sec. 1036.515 while they remain installed in the vehicle.
Testing consists of characterizing emission rates for moving average
300 second windows while driving, with those windows divided into bins
representing different types of engine operation over a shift-day. Use
one of the following methods to measure emissions:
(1) Perform all testing with PEMS and field-testing procedures
referenced in 40 CFR part 1065, subpart J. Measure emissions of HC, CO,
NOX, PM, and CO2. You may determine HC emissions
by any method specified in 40 CFR 1065.660(b).
(2) [Reserved]
(e) Operate the test vehicle under conditions reasonably expected
during normal operation. For the purposes of this subpart, normal
operation generally includes the vehicle's normal routes and loads
(including auxiliary loads such as air conditioning in the cab), normal
ambient conditions, and the normal driver.
(f) Once an engine is set up for testing, test the engine for at
least one shift-day. To complete a shift-day's worth of testing, start
sampling at the beginning of a shift and continue sampling for the
whole shift, subject to the calibration requirements of the PEMS. A
shift-day is the period of a normal workday for an individual employee.
Evaluate the emission data as described in Sec. 1036.420 and include
the data in the reporting and record keeping requirements specified in
Sec. Sec. 1036.430 and 1036.435.
(g) You may ask us to waive testing relative to one or more
emission standards if you can show that field testing for such
emissions is not necessary.
Sec. 1036.420 Pass criteria for individual engines.
Perform the following steps to determine whether an engine meets
the binned emission standards in Sec. 1036.104(a)(4):
(a) Determine the binned or shift-day emission standard, as
applicable, for each regulated pollutant by adding the following
accuracy margins for PEMS to the off-cycle standards in Sec.
1036.104(a)(4):
(1) HC: 10 mg/hp[middot]hr.
(2) CO: 0.025 g/hp[middot]hr.
(3) PM: 6 mg/hp[middot]hr.
(4) NOX: 10% of the standard.
(b) Calculate the mass emission rate for each pollutant as
specified in 40 CFR part 1065, subpart G, for use in the calculations
in Sec. 1036.515.
(c) For compression-ignition engines, determine the number of
windows in each bin. A bin is valid under this section only if it has
more than 2,400 windows. If the 2,400 valid windows in any bin is not
achieved, continue testing additional shift-days as necessary to
achieve the minimum window requirements for each bin. You may idle the
engine anytime during the shift day to increase the number of windows
in the idle bin.
(d) An engine passes if the result for each valid bin is at or
below the standard determined in paragraph (a) of this section. An
engine fails if the result for any valid bin for any pollutant is above
the standard determined in paragraph (a) of this section. Having no
valid bins for a bin category over a shift-day does not disqualify an
engine from pass-fail determinations under this paragraph (d).
Sec. 1036.425 Pass criteria for engine families.
For testing with PEMS under Sec. 1036.415(d)(1), determine the
number of engines you must test from each selected engine family and
the family pass criteria as follows:
[[Page 17689]]
(a) Start by measuring emissions from five engines using the
procedures described in this subpart E and Sec. 1036.515. If all five
engines comply fully with the off-cycle bin standards, the engine
family passes, and you may stop testing.
(b) If only one of the engines tested under paragraph (a) of this
section does not comply fully with the off-cycle bin standards, test
one more engine. If this additional engine complies fully with the off-
cycle bin standards, the engine family passes, and you may stop
testing.
(c) If two or more engines tested under paragraphs (a) and (b) of
this section do not comply fully with the off-cycle bin standards, test
additional engines until you have tested a total of ten engines.
Calculate the arithmetic mean of the sum-over-sum emissions from the
ten engine tests as specified in Sec. 1036.515(g) for each pollutant.
If the results are at or below the off-cycle bin standards, the engine
family passes. If the result for any pollutant is above an off-cycle
bin standard, the engine family fails.
Sec. 1036.430 Reporting requirements.
(a) Report content. Prepare test reports as follows:
(1) Include the following for each engine family:
(i) Describe how you recruited vehicles. Describe how you used any
criteria or thresholds to narrow your search or to screen individual
vehicles.
(ii) Include a summary of the vehicles you have disqualified and
the reasons you disqualified them, whether you base the
disqualification on the criteria in Sec. 1036.410(b) or anything else.
If you disqualified a vehicle due to misfueling, include the results of
any fuel sample tests. If you reject a vehicle due to tampering,
describe how you determined that tampering occurred.
(iii) Identify how many engines you have tested from the applicable
engine family and how many engines still need to be tested. Identify
how many tested engines have passed or failed under Sec. 1036.420.
(iv) After the final test, report the results and state the outcome
of testing for the engine family based on the criteria in Sec.
1036.425.
(v) Describe any incomplete or invalid tests that were conducted
under this subpart.
(2) Include the following information for the test vehicle:
(i) The EPA engine-family designation, and the engine's model
number, total displacement, and power rating.
(ii) The date EPA selected the engine family for testing.
(iii) The vehicle's make and model and the year it was built.
(iv) The vehicle identification number and engine serial number.
(v) The vehicle's type or application (such as delivery, line haul,
or dump truck). Also, identify the type of trailer, if applicable.
(vi) The vehicle's maintenance and use history.
(vii) The known status history of the vehicle's OBD system and any
actions taken to address OBD trouble codes or MIL illumination over the
vehicle's lifetime.
(viii) Any OBD codes or MIL illumination that occur after you
accept the vehicle for field testing under this subpart.
(ix) Any steps you take to maintain, adjust, modify, or repair the
vehicle or its engine to prepare for or continue testing, including
actions to address OBD trouble codes or MIL illumination. Include any
steps you took to drain and refill the vehicle's fuel tank(s) to
correct misfueling, and the results of any fuel test conducted to
identify misfueling.
(3) Include the following data and measurements for each test
vehicle:
(i) The date and time of testing, and the test number.
(ii) Number of shift-days of testing (see Sec. 1036.415(f)).
(iii) Route and location of testing. You may base this description
on the output from a global-positioning system (GPS).
(iv) The steps you took to ensure that vehicle operation during
testing was consistent with normal operation and use, as described in
Sec. 1036.415(e).
(v) Fuel test results, if fuel was tested under Sec. 1036.410 or
Sec. 1036.415.
(vi) The vehicle's mileage at the start of testing. Include the
engine's total lifetime hours of operation, if available.
(vii) The number of windows in each bin (see Sec. 1036.420(c)).
(viii) The bin emission value per vehicle for each pollutant.
Describe the method you used to determine HC as specified in 40 CFR
1065.660(b).
(ix) Recorded 1 Hz test data for at least the following parameters,
noting that gaps in the 1 Hz data file over the shift-day are only
allowed during analyzer zero and span verifications:
(A) Ambient temperature.
(B) Ambient pressure.
(C) Ambient humidity.
(D) Altitude.
(E) Emissions of HC, CO, CO2, and NOX. Report
results for PM if it was measured in a manner that provides 1 Hz test
data.
(F) Differential backpressure of any PEMS attachments to vehicle
exhaust.
(G) Exhaust flow.
(H) Exhaust aftertreatment temperatures.
(I) Engine speed.
(J) Engine brake torque.
(K) Engine coolant temperature
(L) Intake manifold temperature.
(M) Intake manifold pressure.
(N) Throttle position.
(O) Any parameter sensed or controlled to modulate the emission
control system or fuel-injection timing.
(4) Include the following summary information after you complete
testing with each engine:
(i) State whether the engine meets the off-cycle standards for each
bin for each pollutant as described in Sec. 1036.420(d).
(ii) Describe if any testing or evaluations were conducted to
determine why a vehicle failed the off-cycle emission standards
described in Sec. 1036.420.
(iii) Describe the purpose of any diagnostic procedures you
conduct.
(iv) Describe any instances in which the OBD system illuminated the
MIL or set trouble codes. Also describe any actions taken to address
the trouble codes or MIL.
(v) Describe any instances of misfueling, the approved actions
taken to address the problem, and the results of any associated fuel
sample testing.
(b) Submission. Send electronic reports to the Designated
Compliance Officer using an approved information format. If you want to
use a different format, send us a written request with justification.
(1) You may send us reports as you complete testing for an engine
instead of waiting until you complete testing for all engines.
(2) We may ask you to send us less information in your reports than
we specify in this section.
(3) We may require you to send us more information to evaluate
whether your engine family meets the requirements of this part.
(4) Once you send us information under this section, you need not
send that information again in later reports.
(c) Additional notifications. Notify the Designated Compliance
Officer describing progress toward completing the required testing and
reporting under this subpart, as follows:
(1) Notify us once you complete testing for an engine.
(2) Notify us if your review of the test data for an engine family
indicates that two of the first five tested engines have failed to
comply with the vehicle-pass criteria in Sec. 1036.420(d).
(3) Notify us if your review of the test data for an engine family
indicates that the engine family does not comply with the family-pass
criteria in Sec. 1036.425(c).
(4) Describe any voluntary vehicle/engine emission evaluation
testing you
[[Page 17690]]
intend to conduct with PEMS on the same engine families that are being
tested under this subpart, from the time that engine family was
selected for field testing under Sec. 1036.405 until the final results
of all testing for that engine family are reported to us under this
section.
Sec. 1036.435 Recordkeeping requirements.
Keep the following paper or electronic records of your field
testing for five years after you complete all the testing required for
an engine family:
(a) Keep a copy of the reports described in Sec. 1036.430.
(b) Keep any additional records, including forms you create,
related to any of the following:
(1) The recruitment, screening, and selection process described in
Sec. 1036.410, including the vehicle owner's name, address, phone
number, and email address.
(2) Pre-test maintenance and adjustments to the engine performed
under Sec. 1036.415.
(3) Test results for all void, incomplete, and voluntary testing
described in Sec. 1036.430.
(4) Evaluations to determine why a vehicle failed any of the bin
standards described in Sec. 1036.420.
(c) Keep a copy of the relevant calibration results required by 40
CFR part 1065.
Sec. 1036.440 Warranty obligations related to in-use testing.
Testing under this subpart that finds an engine exceeding emission
standards under this subpart is not by itself sufficient to show a
breach of warranty under 42 U.S.C. 7541(a)(1). A breach of warranty
would also require one of the following:
(a) That the engine or vehicle, as designed, built, and equipped at
the time of sale, does not conform in all material respects reasonably
related to emission controls to the engine as described in the
application for certification and covered by the certificate.
(b) A defect in a component's materials or workmanship causes the
vehicle or engine to fail to conform to the applicable regulations for
its useful life.
Subpart F--Test Procedures
Sec. 1036.501 General testing provisions.
(a) Use the equipment and procedures specified in this subpart and
40 CFR part 1065 to determine whether engines meet the emission
standards in Sec. Sec. 1036.104 and 1036.108.
(b) You may use special or alternate procedures to the extent we
allow them under 40 CFR 1065.10.
(c) This subpart is addressed to you as a manufacturer, but it
applies equally to anyone who does testing for you, and to us when we
perform testing to determine if your engines meet emission standards.
(d) For engines that use aftertreatment technology with infrequent
regeneration events, apply infrequent regeneration adjustment factors
as described in Sec. 1036.522.
(e) Determine engine fuel maps as described in Sec. 1036.503(b).
(f) If your engine is intended for installation in a vehicle
equipped with stop-start technology, you may turn the engine off during
idle portions of the duty cycle to represent in-use operation. We
recommend installing a production engine starter motor and allowing the
engine's ECM to manipulate the starter motor to control the engine stop
and start events.
Sec. 1036.503 Engine data and information to support vehicle
certification.
You must give vehicle manufacturers information as follows so they
can certify their vehicles to greenhouse gas emission standards under
40 CFR part 1037:
(a) Identify engine make, model, fuel type, combustion type, engine
family name, calibration identification, and engine displacement. Also
identify whether the engines meet CO2 standards for
tractors, vocational vehicles, or both.
(b) This paragraph (b) describes four different methods to generate
engine fuel maps. For engines without hybrid components and for mild
hybrid engines where you do not include hybrid components in the test,
generate fuel maps using either paragraph (b)(1) or (2) of this
section. For other hybrid engines, generate fuel maps using paragraph
(b)(3) of this section. For powertrains and for vehicles where the
transmission is not automatic, automated manual, manual, or dual-
clutch, generate fuel maps using paragraph (b)(4) of this section.
(1) Determine steady-state engine fuel maps as described in Sec.
1036.535(b). Determine fuel consumption at idle as described in Sec.
1036.535(c). Determine cycle-average engine fuel maps as described in
Sec. 1036.540, excluding cycle-average fuel maps for highway cruise
cycles.
(2) Determine steady-state fuel maps as described in either Sec.
1036.535(b) or (d). Determine fuel consumption at idle as described in
Sec. 1036.535(c). Determine cycle-average engine fuel maps as
described in Sec. 1036.540, including cycle-average engine fuel maps
for highway cruise cycles. We may do confirmatory testing by creating
cycle-average fuel maps from steady-state fuel maps created in
paragraph (b)(1) of this section for highway cruise cycles. In Sec.
1036.540 we define the vehicle configurations for testing; we may add
more vehicle configurations to better represent your engine's operation
for the range of vehicles in which your engines will be installed (see
40 CFR 1065.10(c)(1)).
(3) Determine fuel consumption at idle as described in Sec.
1036.535(c) and (d), and determine cycle-average engine fuel maps as
described in 40 CFR 1037.550, including cycle-average engine fuel maps
for highway cruise cycles.
(4) Generate powertrain fuel maps as described in 40 CFR 1037.550
instead of fuel mapping under Sec. 1036.535 or Sec. 1036.540. Note
that the option in 40 CFR 1037.550(b)(2) is allowed only for hybrid
engine testing.
(c) Provide the following information if you generate engine fuel
maps using either paragraph (b)(1), (2), or (3) of this section:
(1) Full-load torque curve for installed engines and the full-load
torque curve of the engine (parent engine) with the highest fueling
rate that shares the same engine hardware, including the turbocharger,
as described in 40 CFR 1065.510. You may use 40 CFR 1065.510(b)(5)(i)
for Spark-ignition HDE. Measure the torque curve for hybrid engines
that have an RESS as described in 40 CFR 1065.510(g)(2) with the hybrid
system active. Test hybrid engines with no RESS as described in 40 CFR
1065.510(b)(5)(ii).
(2) Motoring torque curve as described in 40 CFR 1065.510(c)(2) and
(5) for conventional and hybrid engines, respectively. For engines with
a low-speed governor, remove data points where the low-speed governor
is active. If you don't know when the low-speed governor is active, we
recommend removing all points below 40 r/min above the warm low-idle
speed.
(3) Declared engine idle speed. For vehicles with manual
transmissions, this is the engine speed with the transmission in
neutral. For all other vehicles, this is the engine's idle speed when
the transmission is in drive.
(4) The engine idle speed during the transient cycle-average fuel
map.
(5) The engine idle torque during the transient cycle-average fuel
map.
(d) If you generate powertrain fuel maps using paragraph (b)(4) of
this section, determine the system continuous rated power according to
Sec. 1036.527.
[[Page 17691]]
Sec. 1036.505 Supplemental Emission Test.
(a) Measure emissions using the steady-state SET duty cycle as
described in this section. Note that the SET duty cycle is operated as
a ramped-modal cycle rather than discrete steady-state test points.
(b) Perform SET testing with one of the following procedures:
(1) For testing nonhybrid engines, the SET duty cycle is based on
normalized speed and torque values relative to certain maximum values.
Denormalize speed as described in 40 CFR 1065.512. Denormalize torque
as described in 40 CFR 1065.610(d).
(2) Test hybrid engines and hybrid powertrains as described in 40
CFR 1037.550, except as specified in this paragraph (b)(2). Do not
compensate the duty cycle for the distance driven as described in 40
CFR 1037.550(g)(4). For hybrid engines, select the transmission from
Table 1 of Sec. 1036.540, substituting ``engine'' for ``vehicle'' and
``highway cruise cycle'' for ``SET''. Disregard duty cycles in 40 CFR
1037.550(j). For cycles that begin with idle, leave the transmission in
neutral or park for the full initial idle segment. Place the
transmission into drive no earlier than 5 seconds before the first
nonzero vehicle speed setpoint. For SET testing only, place the
transmission into park or neutral when the cycle reaches the final idle
segment. Use the following vehicle parameters instead of those in 40
CFR 1037.550 to define the vehicle model in 40 CFR 1037.550(a)(3):
(i) Determine the vehicle test mass, M, as follows:
[GRAPHIC] [TIFF OMITTED] TP28MR22.022
Where:
Pcontrated = the continuous rated power of the hybrid
system determined in Sec. 1036.527.
Example:
Pcontrated = 350.1 kW
M = 15.1[middot]350.1\1.31\ = 32499 kg
[[Page 17692]]
[GRAPHIC] [TIFF OMITTED] TP28MR22.023
[[Page 17693]]
Example:
Mrotating = 0.07 [middot] 11833 = 828.3 kg
(vii) Select a drive axle ratio, ka, that represents the
worst-case combination of final gear ratio, drive axle ratio, and tire
size for CO2 expected for vehicles in which the hybrid
powertrain or hybrid engine will be installed. This is typically the
highest axle ratio.
(viii) Select a tire radius, r, that represents the worst-case pair
of tire size and drive axle ratio for CO2 expected for
vehicles in which the hybrid powertrain or hybrid engine will be
installed. This is typically the smallest tire radius.
(ix) If you are certifying a hybrid engine, use a default
transmission efficiency of 0.95 and create the vehicle model along with
its default transmission shift strategy as described in 40 CFR
1037.550(a)(3)(ii). Use the transmission parameters defined in Table 1
of Sec. 1036.540 to determine transmission type and gear ratio. For
Light HDV and Medium HDV, use the Light HDV and Medium HDV parameters
for FTP, LLC, and SET duty cycles. For Tractors and Heavy HDVs, use the
Tractor and Heavy HDV transient cycle parameters for the FTP and LLC
duty cycles and the Tractor and Heavy HDV highway cruise cycle
parameters for the SET duty cycle.
(c) Measure emissions using the SET duty cycle shown in Table 1 of
this section to determine whether engines meet the steady-state
compression-ignition standards specified in subpart B of this part.
Table 1 of this section specifies test settings, as follows:
(1) The duty cycle for testing engines (including hybrid engines)
involves a schedule of normalized engine speed and torque values.
(2) The duty cycle for testing hybrid powertrains involves a
schedule of vehicle speeds and road grade as follows:
(i) Determine road grade at each point based on the continuous
rated power of the hybrid powertrain system, Pcontrated, in
kW determined in Sec. 1036.527, the vehicle speed (A, B, or C) in mi/
hr for a given SET mode, vref[speed], and the specified
road-grade coefficients using the following equation:
[GRAPHIC] [TIFF OMITTED] TP28MR22.024
Example for SET mode 3a in Table 1 of this section:
Pcontrated = 345.2 kW
vrefB = 59.3 mi/hr
Road grade = 8.296 [middot] 10-9 [middot] 345.23
+ (-4.752 [middot] 10-7) [middot] 345.22 [middot]
59.3 + 1.291 [middot] 10-5 + 2.88 [middot] 10-4
[middot] 59.32 + 4.524 [middot] 10-4 [middot]
345.2 [middot] 59.3 + (-1.802 [middot] 10-2) [middot] 345.2
+ (-1.83 [middot] 10-1) [middot] 59.3 + 8.81 = 0.53%
(ii) Use the vehicle C speed determined in Sec. 1036.527.
Determine vehicle A and B speeds as follows:
(A) Determine vehicle A speed using the following equation:
[GRAPHIC] [TIFF OMITTED] TP28MR22.025
(B) Determine vehicle B speed using the following equation:
[GRAPHIC] [TIFF OMITTED] TP28MR22.026
(3) Table 1 follows:
[[Page 17694]]
Table 1 to Paragraph (c)(3) of Sec. 1036.505--Supplemental Emission Test
----------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
Engine testing Hybrid powertrain testing
---------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
SET mode Time in Road-grade coefficients
mode Engine speed \a\ \b\ Torque (percent) \b\ Vehicle speed (mi/hr) ---------------------------------------------------------------------------------------------------------------
(seconds) \c\ a b c d e f g h
----------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
1a Steady-state..................... 124 Warm Idle.............. 0..................... 0..................... 0 0 0 0 0 0 0 0
1b Transition....................... 20 Linear Transition...... Linear Transition..... Linear Transition..... -1.898E-08 -5.895E-07 3.780E-05 4.706E-03 6.550E-04 -2.679E-02 -1.027E+00 1.542E+01
2a Steady-state..................... 196 A...................... 100................... vrefA................. -1.227E-08 -5.504E-07 3.946E-05 1.212E-03 5.289E-04 -3.116E-02 -3.227E-01 1.619E+01
2b Transition....................... 20 Linear Transition...... Linear Transition..... Linear Transition..... -2.305E-09 -4.873E-07 2.535E-05 8.156E-04 4.730E-04 -2.383E-02 -2.975E-01 1.277E+01
3a Steady-state..................... 220 B...................... 50.................... vrefB................. 8.296E-09 -4.752E-07 1.291E-05 2.880E-04 4.524E-04 -1.802E-02 -1.830E-01 8.810E+00
3b Transition....................... 20 B...................... Linear Transition..... vrefB................. 4.642E-09 -5.143E-07 1.991E-05 3.556E-04 4.873E-04 -2.241E-02 -2.051E-01 1.068E+01
4a Steady-state..................... 220 B...................... 75.................... vrefB................. 1.818E-10 -5.229E-07 2.579E-05 5.575E-04 5.006E-04 -2.561E-02 -2.399E-01 1.287E+01
4b Transition....................... 20 Linear Transition...... Linear Transition..... Linear Transition..... 5.842E-10 -4.992E-07 2.244E-05 4.700E-04 4.659E-04 -2.203E-02 -1.761E-01 1.072E+01
5a Steady-state..................... 268 A...................... 50.................... vrefA................. 3.973E-09 -4.362E-07 1.365E-05 4.846E-04 4.158E-04 -1.606E-02 -1.908E-01 8.206E+00
5b Transition....................... 20 A...................... Linear Transition..... vrefA................. -2.788E-10 -4.226E-07 1.812E-05 6.591E-04 4.158E-04 -1.846E-02 -2.201E-01 1.001E+01
6a Steady-state..................... 268 A...................... 75.................... vrefA................. -4.216E-09 -4.891E-07 2.641E-05 8.796E-04 4.692E-04 -2.348E-02 -2.595E-01 1.226E+01
6b Transition....................... 20 A...................... Linear Transition..... vrefA................. 3.979E-09 -4.392E-07 1.411E-05 2.079E-04 4.203E-04 -1.658E-02 -1.655E-01 7.705E+00
7a Steady-state..................... 268 A...................... 25.................... vrefA................. 1.211E-08 -3.772E-07 6.209E-07 1.202E-04 3.578E-04 -8.420E-03 -1.248E-01 4.189E+00
7b Transition....................... 20 Linear Transition...... Linear Transition..... Linear Transition..... 1.659E-09 -4.954E-07 2.103E-05 4.849E-04 4.776E-04 -2.194E-02 -2.551E-01 1.075E+01
8a Steady-state..................... 196 B...................... 100................... vrefB................. -8.232E-09 -5.707E-07 3.900E-05 8.150E-04 5.477E-04 -3.325E-02 -2.956E-01 1.689E+01
8b Transition....................... 20 B...................... Linear Transition..... vrefB................. 4.286E-09 -5.150E-07 2.070E-05 5.214E-04 4.882E-04 -2.291E-02 -2.271E-01 1.157E+01
9a Steady-state..................... 196 B...................... 25.................... vrefB................. 1.662E-08 -4.261E-07 -2.705E-07 2.098E-05 4.046E-04 -1.037E-02 -1.263E-01 4.751E+00
9b Transition....................... 20 Linear Transition...... Linear Transition..... Linear Transition..... 7.492E-09 -5.451E-07 1.950E-05 2.243E-04 5.114E-04 -2.331E-02 -2.270E-01 1.062E+01
10a Steady-state.................... 28 C...................... 100................... vrefC................. -1.073E-09 -5.904E-07 3.477E-05 5.069E-04 5.647E-04 -3.354E-02 -2.648E-01 1.651E+01
10b Transition...................... 20 C...................... Linear Transition..... vrefC................. 9.957E-09 -5.477E-07 1.826E-05 2.399E-04 5.196E-04 -2.410E-02 -2.010E-01 1.128E+01
11a Steady-state.................... 4 C...................... 25.................... vrefC................. 1.916E-08 -5.023E-07 3.715E-06 3.634E-05 4.706E-04 -1.539E-02 -1.485E-01 6.827E+00
11b Transition...................... 20 C...................... Linear Transition..... vrefC................. 1.474E-08 -5.176E-07 1.027E-05 1.193E-04 4.911E-04 -1.937E-02 -1.713E-01 8.872E+00
12a Steady-state.................... 4 C...................... 75.................... vrefC................. 6.167E-09 -5.577E-07 2.354E-05 3.524E-04 5.319E-04 -2.708E-02 -2.253E-01 1.313E+01
12b Transition...................... 20 C...................... Linear Transition..... vrefC................. 1.039E-08 -5.451E-07 1.756E-05 2.257E-04 5.165E-04 -2.366E-02 -1.978E-01 1.106E+01
13a Steady-state.................... 4 C...................... 50.................... vrefC................. 6.209E-09 -5.292E-07 2.126E-05 3.475E-04 5.132E-04 -2.552E-02 -2.212E-01 1.274E+01
13b Transition...................... 20 Linear Transition...... Linear Transition..... Linear Transition..... 4.461E-09 -6.452E-07 1.301E-05 1.420E-03 5.779E-04 -1.564E-02 1.949E-01 7.998E+00
14 Steady-state..................... 144 Warm Idle.............. 0..................... 0..................... 0 0 0 0 0 0 0 0
----------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
\a\ Engine speed terms are defined in 40 CFR part 1065.
\b\ Advance from one mode to the next within a 20 second transition phase. During the transition phase, command a linear progression from the settings of the current mode to the settings of the next mode.
\c\ The percent torque is relative to maximum torque at the commanded engine speed.
[[Page 17695]]
(d) Determine criteria pollutant emissions for plug-in hybrid
engines and powertrains as follows:
(1) Precondition the engine or powertrain in charge-sustaining
mode. Perform testing as described in this section for hybrid engines
and hybrid powertrains in charge-sustaining mode.
(2) Carry out a charge-depleting test as described in paragraph
(d)(1) of this section, except as follows:
(i) Fully charge the RESS after preconditioning.
(ii) Operate the hybrid engine or powertrain continuously over
repeated SET duty cycles until you reach the end-of-test criterion
defined in 40 CFR 1066.501(a)(3).
(iii) Calculate emission results for each SET duty cycle. Figure 1
of this section provides an example of a charge-depleting test sequence
where there are two test intervals that contain engine operation.
(3) Report the highest emission result for each criteria pollutant
from all tests in paragraphs (d)(1) and (2) of this section, even if
those individual results come from different test intervals.
(4) Figure 1 follows:
[GRAPHIC] [TIFF OMITTED] TP28MR22.027
(e) Determine greenhouse gas pollutant emissions for plug-in hybrid
engines and powertrains using the emissions results for all the SET
test intervals for both charge-depleting and charge-sustaining
operation from paragraph (d)(2) of this section. Calculate the utility
factor-weighted composite mass of emissions from the charge-depleting
and charge-sustaining test results, eUF[emission]comp, using
the following equation:
[GRAPHIC] [TIFF OMITTED] TP28MR22.028
Where:
i = an indexing variable that represents one test interval.
N = total number of charge-depleting test intervals.
e[emission][int]CDi = total mass of emissions in the
charge-depleting portion of the test for each test interval, i,
starting from i = 1, including the test interval(s) from the
transition phase.
UFDCDi = utility factor fraction at distance DCDi from
Eq. 1036.505-11, as determined by interpolating the approved utility
factor curve for each test interval, i, starting from i = 1. Let
UFDCD0 = 0.
j = an indexing variable that represents one test interval.
M = total number of charge-sustaining test intervals.
e[emission][int]CSj = total mass of emissions in the
charge-sustaining portion of the test for each test interval, j,
starting from j = 1.
UFRCD = utility factor fraction at the full charge-
depleting distance, RCD, as determined by interpolating the approved
utility factor curve. RCD is the cumulative distance driven over N
charge-depleting test intervals.
[GRAPHIC] [TIFF OMITTED] TP28MR22.029
Where:
k = an indexing variable that represents one recorded velocity
value.
Q = total number of measurements over the test interval.
v = vehicle velocity at each time step, k, starting from k = 1. For
tests completed under this section, v is the vehicle
[[Page 17696]]
velocity from the vehicle model in 40 CFR 1037.550. Note that this
should include charge-depleting test intervals that start when the
engine is not yet operating.
[Delta]t = 1/frecord
frecord = the record rate.
Example using the charge-depletion test in Figure 1 of Sec.
1036.505 for the SET for CO2 emission determination:
Q = 24000
v1 = 0 mi/hr
v2 = 0.8 mi/hr
v3 = 1.1 mi/hr
frecord = 10 Hz
[Delta]t = 1/10 Hz = 0.1 s
[GRAPHIC] [TIFF OMITTED] TP28MR22.030
DCD2 = 30.0 mi
DCD3 = 30.1 mi
DCD4 = 30.2 mi
DCD5 = 30.1 mi
N = 5
UFDCD1 = 0.11
UFDCD2 = 0.23
UFDCD3 = 0.34
UFDCD4 = 0.45
UFDCD5 = 0.53
eCO2SETCD1 = 0 g/hp[middot]hr
eCO2SETCD2 = 0 g/hp[middot]hr
eCO2SETCD3 = 0 g/hp[middot]hr
eCO2SETCD4 = 0 g/hp[middot]hr
eCO2SETCD5 = 174.4 g/hp[middot]hr
M = 1
eCO2SETCS = 428.1 g/hp[middot]hr
UFRCD = 0.53
[GRAPHIC] [TIFF OMITTED] TP28MR22.031
(f) Calculate and evaluate cycle statistics as specified in 40 CFR
1065.514 for nonhybrid engines and 40 CFR 1037.550 for hybrid engines
and hybrid powertrains.
(g) Calculate cycle work for powertrain testing using system power,
Psys. Determine Psys, using Sec. 1036.527(e).
(h) If you certify to the clean idle standard in Sec. 1036.104(b),
determine the mean mass emission rate, mI[emission], in g/hr
over the combined warm idle modes 1a and 14 of the SET duty cycle for
HC, CO, and PM by calculating the total emission mass
m[emission] and dividing by the total time. Note that this
requires creating composite emission values from separate samples for
CO and PM. These values for mI[emission] serve as emission
standards for testing over the Clean Idle test in Sec. 1036.514.
(Note: For plug-in hybrid engines and powertrains, use the SET results
from the charge-sustaining or charge-depleting tests that have the
highest emission values.)
Sec. 1036.510 Federal Test Procedure.
(a) Measure emissions using the transient Federal Test Procedure
(FTP) as described in this section to determine whether engines meet
the emission standards in subpart B of this part. Operate the engine or
hybrid powertrain over one of the following transient duty cycles:
(1) For engines subject to spark-ignition standards, use the
transient duty cycle described in paragraph (b) of appendix B of this
part.
(2) For engines subject to compression-ignition standards, use the
transient duty cycle described in paragraph (c) of appendix B of this
part.
(b) The following procedures apply differently for testing engines
and hybrid powertrains:
(1) The transient duty cycles for nonhybrid engine testing are
based on normalized speed and torque values. Denormalize speed as
described in 40 CFR 1065.512. Denormalize torque as described in 40 CFR
1065.610(d).
(2) Test hybrid engines and hybrid powertrains as described in
Sec. 1036.505(b)(2), with the following exceptions:
(i) Replace Pcontrated with Prated, which is
the peak rated power determined in Sec. 1036.527.
(ii) Keep the transmission in drive for all idle segments after the
initial idle segment.
(iii) For hybrid engines, select the transmission from Table 1 of
Sec. 1036.540, substituting ``engine'' for ``vehicle''.
(iv) For hybrid engines, you may request to change the engine-
commanded torque at idle to better represent curb idle transmission
torque (CITT).
(v) For plug-in hybrid engines and powertrains, test over the FTP
in both charge-sustaining and charge-depleting operation for both
criteria and greenhouse gas pollutant determination.
(c) The FTP duty cycle consists of an initial run through the
transient duty cycle from a cold start as described in 40 CFR part
1065, subpart F, followed by a (20 1) minute hot soak with
no engine operation, and then a final hot start run through the same
transient duty cycle. Engine starting is part of both the cold-start
and hot-start test intervals. Calculate the total emission mass of each
constituent, m, and the total work, W, over each test interval as
described in 40 CFR 1065.650. Calculate total work over each test
interval for powertrain testing using system power, Psys.
Determine Psys using Sec. 1036.527(e). For powertrains with
automatic transmissions, account for and include the work produced by
the engine from the CITT load. Calculate the official transient
emission result from the cold-start and hot-start test intervals using
the following equation:
[GRAPHIC] [TIFF OMITTED] TP28MR22.032
[[Page 17697]]
(d) Determine criteria pollutant emissions for plug-in hybrid
engines and powertrains as follows:
(1) Precondition the engine or powertrain in charge-sustaining
mode. Perform testing as described in this section for hybrid engines
and hybrid powertrains in charge-sustaining mode.
(2) Carry out a charge-depleting test as described in paragraph
(d)(1) of this section, except as follows:
(i) Fully charge the battery after preconditioning.
(ii) Operate the hybrid engine or powertrain over one FTP duty
cycle followed by alternating repeats of a 20-minute soak and a hot
start test interval until you reach the end-of-test criteria defined in
40 CFR 1066.501.
(iii) Calculate emission results for each successive pair of test
intervals. Calculate the emission result by treating the first of the
two test intervals as a cold-start test. Figure 1 of this section
provides an example of a charge-depleting test sequence where there are
three test intervals with engine operation for two overlapping FTP duty
cycles.
(3) Report the highest emission result for each criteria pollutant
from all tests in paragraphs (d)(1) and (2) of this section, even if
those individual results come from different test intervals.
(4) Figure 1 follows:
[GRAPHIC] [TIFF OMITTED] TP28MR22.033
(e) Determine greenhouse gas pollutant emissions for plug-in hybrid
engines and powertrains using the emissions results for all the
transient duty cycle test intervals described in either paragraph (b)
or (c) of appendix B of this part for both charge-depleting and charge-
sustaining operation from paragraph (d)(2) of this section. Calculate
the utility factor weighted composite mass of emissions from the
charge-depleting and charge-sustaining test results,
eUF[emission]comp, as described in Sec. 1036.505(e),
replacing occurances of ``SET'' with ``transient test interval''. Note
this results in composite FTP GHG emission results for plug-in hybrid
engines and powertrains without the use of the cold-start and hot-start
test interval weighting factors in Eq. 1036.510-1.
(f) Calculate and evaluate cycle statistics as specified in 40 CFR
1065.514 for nonhybrid engines and 40 CFR 1037.550 for hybrid engines
and hybrid powertrains.
(g) If you certify to the clean idle standard in Sec. 1036.104(b),
determine the mean mass emission rate, mI[emission], in g/hr
over the idle segments of the FTP duty cycle for HC, CO, and PM by
calculating the total emission mass m[emission] and dividing
by the total time. Note that this requires creating composite emission
values from separate samples for CO and PM. These values for
mI[emission] serve as emission standards for testing over
the Clean Idle test in Sec. 1036.514. (Note: For plug-in hybrid
engines and powertrains, use the FTP results from the charge-sustaining
or charge-depleting tests that have the highest emission values.)
Sec. 1036.512 Low Load Cycle.
(a) Measure emissions using the transient Low Load Cycle (LLC) as
described in this section to determine whether engines meet the LLC
emission standards in Sec. 1036.104.
(b) The operating profile for the LLC is in paragraph (d) of
appendix B of this part. The following procedures apply differently for
testing engines and hybrid powertrains:
(1) For engine testing, the duty cycle is based on normalized speed
and torque values.
(i) Denormalize speed as described in 40 CFR 1065.512. Denormalize
torque as described in 40 CFR 1065.610(d).
(ii) For idle segments more than 200 seconds, set reference torques
to zero instead of CITT. This is to represent shifting the transmission
to park or neutral at the start of the idle segment. Change the
reference torque to CITT no earlier than 5 seconds before the end of
the idle segment. This is to represent shifting the transmission to
drive.
(2) Test hybrid powertrains as described in Sec. 1036.505(b)(2),
with the following exceptions:
(i) Replace Pcontrated with Prated, which is
the peak rated power determined in Sec. 1036.527.
(ii) Keep the transmission in drive for all idle segments 200
seconds or less. For idle segments more than 200 seconds, place the
transmission in park or neutral at the start of the idle segment and
place the transmission into drive
[[Page 17698]]
again no earlier than 5 seconds before the first nonzero vehicle speed
setpoint.
(3) For gaseous-fueled engine testing with a single-point fuel
injection system, you may apply all the statistical criteria in Sec.
1036.540(d)(3) to validate the LLC.
(c) Set dynamometer torque demand such that vehicle power
represents an accessory load for all idle operation as described in
Table 1 of paragraph (c)(4) of this section for each primary intended
service class. Additional provisions related to accessory load apply
for the following special cases:
(1) For engines with stop-start technology, account for accessory
load during engine-off conditions by determining the total engine-off
power demand over the test interval and distributing that load over the
engine-on portions of the test interval based on calculated average
power. You may determine the engine-off time by running practice cycles
or through engineering analysis.
(2) Apply accessory loads for hybrid powertrain testing that
includes the transmission either as a mechanical or electrical load.
(3) You may apply the following deviations from specified torque
settings for smoother idle (other than idle that includes motoring), or
you may develop different procedures for adjusting accessory load at
idle consistent with good engineering judgment:
(i) Set the reference torque to correspond to the applicable
accessory load for all points with normalized speed at or below zero
percent and reference torque from zero up to the torque corresponding
to the accessory load.
(ii) Change the reference torques to correspond to the applicable
accessory load for consecutive points with reference torques from zero
up to the torque corresponding to the accessory load that immediately
precedes or follows idle points.
(4) Table 1 follows:
Table 1 to Paragraph (c)(4) of Sec. 1036.512--Accessory Load at Idle
------------------------------------------------------------------------
Power
representing
Primary intended service class accessory load
(kW)
------------------------------------------------------------------------
Light HDE............................................... 1.5
Medium HDE.............................................. 2.5
Heavy HDE............................................... 3.5
------------------------------------------------------------------------
(d) The transient test sequence consists of preconditioning the
engine by running one or two FTPs with each FTP followed by (20 1) minutes with no engine operation and running the LLC. You may
start any preconditioning FTP with a hot engine. Perform testing as
described in 40 CFR 1065.530 for a test interval that includes engine
starting. Calculate the total emission mass of each constituent, m, and
the total work, W, as described in 40 CFR 1065.650.
(e) Determine criteria pollutant and greenhouse gas emissions for
plug-in hybrid engines and powertrains as described in Sec.
1036.505(d) and (e), replacing ``SET'' with ``LLC''.
(f) Calculate and evaluate cycle statistics as specified in 40 CFR
1065.514 for nonhybrid engines and 40 CFR 1037.550 for hybrid engines
and hybrid powertrains.
Sec. 1036.514 Clean Idle test.
Measure emissions using the procedures described in this section to
determine whether engines and hybrid powertrains meet the clean idle
emission standards in Sec. 1036.104(b). For plug-in hybrid engines and
powertrains, perform the test with the hybrid function disabled.
(a) The clean idle test consists of two separate test intervals as
follows:
(1) Mode 1 consists of engine operation with a speed setpoint at
your recommended warm idle speed. Set the dynamometer torque demand
corresponding to vehicle power requirements at your recommended warm
idle speed that represent in-use operation.
(2) Mode 2 consists of engine operation with a speed setpoint at
1100 r/min. Set the dynamometer torque demand to account for the sum of
the following power loads:
(i) Determine power requirements for idling at 1100 r/min.
(ii) Apply a power demand of 2 kW to account for appliances and
accessories the vehicle operator may use during rest periods.
(3) Determine torque demand for testing under this paragraph (a)
based on an accessory load that includes the engine cooling fan,
alternator, coolant pump, air compressor, engine oil and fuel pumps,
and any other engine accessory that operates at the specific test
condition. Also include the accessory load from the air conditioning
compressor operating at full capacity for Mode 2. Do not include any
other load for air conditioning or other cab or vehicle accessories
except as specified.
(b) Perform the Clean Idle test as follows:
(1) Warm up the engine by operating it over the FTP or SET duty
cycle, or by operating it at any speed above peak-torque speed and at
(65 to 85) % of maximum mapped power. The warm-up is complete when the
engine thermostat controls engine temperature or when the engine
coolant's temperature is within 2% of its mean value for at least 2
minutes.
(2) Start operating the engine in Mode 1 as soon as practical after
the engine warm-up is complete.
(3) Start sampling emissions 10 minutes after reaching the speed
and torque setpoints and continue emission sampling and engine
operation at those setpoints. Stop emission sampling after 1200 seconds
to complete the test interval.
(4) Linearly ramp the speed and torque setpoints over 5 seconds to
start operating the engine in Mode 2. Sample emissions during Mode 2 as
described in paragraph (b)(3) of this section.
(c) Verify that the test speed stays within 50 r/min of
the speed setpoint throughout the test. The torque tolerance is 2 percent of the maximum mapped torque at the test speed. Verify
that measured torque meets the torque tolerance relative to the torque
setpoint throughout the test.
(d) Calculate the mean mass emission rate of NOX, HC,
CO, and PM, mi[emission] over each test interval by
calculating the total emission mass m[emission] and dividing
by the total time.
Sec. 1036.515 Test procedures for off-cycle testing.
(a) General. This section describes the measurement and calculation
procedures to perform field testing under subpart E of this part. Use
good engineering judgment if you use these procedures to simulate
vehicle operation in the laboratory.
(b) Emission measurement. Set up the vehicle for testing with a
portable emissions measurement system (PEMS) as specified in 40 CFR
part 1065, subpart J. Measure emissions over one or more shift-days as
specified in subpart E of this part. Collect data using moving average
windows as follows:
(1) Start the engine at the beginning of the shift-day only after
confirming that engine coolant temperature is at or below 30 [deg]C and
that all measurement systems are activated as described in 40 CFR
1065.935(c)(3). Start emission sampling just before starting the
engine.
(2) Determine the test interval as follows:
(i) For Light HDE, Medium HDE, and Heavy HDE, establish a test
interval for every 300 second moving average window until key-off.
Create each new window starting 1 second after the start of the
previous window. Note that most 1 Hz data points will be included in
300 windows.
[[Page 17699]]
(ii) For Spark-ignition HDE, your test interval is the entire
shift-day except for data excluded under paragraph (c) of this section.
(3) For Light HDE, Medium HDE, and Heavy HDE, create windows as
follows if you exclude data under paragraph (c) of this section:
(i) For excluded blocks of data that are less than 300 seconds
long, create 300 second moving average windows that include operation
before and after the excluded portion. The resulting windows might
include multiple interruptions less than 300 seconds long that may
total more than 300 seconds.
(ii) For excluded blocks of data that are 300 seconds or longer,
discontinue windows at the start of the excluded portion. Create new
300 second moving average windows following the excluded portion, like
at the start of the shift-day.
(c) Exclusions. Exclude the following shift-day data:
(1) Data collected during the PEMS zero and span drift checks or
zero and span calibrations. Emissions analyzers are not available to
measure emissions during that time and these checks/calibrations are
needed to ensure the robustness of the data.
(2) Data collected where the engine is off, including engine off
due to automated start/stop.
(3) Data collected during infrequent regeneration events. The data
collected for the test order may not collect enough operation during
the infrequent regeneration to properly weight the emissions rates
during an infrequent regeneration event with emissions that occur
without an infrequent regeneration event.
(4) Data collected where the instantaneous ambient air temperature
is below -7 [deg]C or above the value in degrees Celsius calculated
using Eq. 1036.515-1. Colder temperatures can significantly inhibit the
engine's ability to maintain aftertreatment temperature above the
minimum operating temperature of the SCR catalyst while high
temperature conditions at altitude can adversely affect (limit) the
mass airflow through the engine, which can affect the engine's ability
to reduce engine out NOX through the use of EGR. In addition
to affecting EGR, the air-fuel ratio of the engine can decrease under
high load, which can increase exhaust temperatures above the condition
where the SCR catalyst is most efficient at reducing NOX.
[GRAPHIC] [TIFF OMITTED] TP28MR22.034
Where:
h = instantaneous altitude in feet above sea level (h is negative
for altitudes below sea-level).
(5) Data collected where the altitude more than 5,500 feet above
sea level for the same reasons given for the high temperature at
altitude exclusion in paragraph (c)(4) of this section.
(6) If your engine family includes engines with one or more
approved AECDs for emergency vehicle applications under Sec.
1036.115(h)(4), any data where these AECDs are active because the
engines are allowed to exceed the emission standards when these AECDs
are active. Do not exclude data for any other AECDs.
(d) Mean mass percent of CO2 from normalized CO2 rate. For Light
HDE, Medium HDE, and Heavy HDE, determine the mean mass percent of
CO2 of a window, wCO2win, using the following
equation:
[GRAPHIC] [TIFF OMITTED] TP28MR22.035
Where:
miCO2win = mean mass rate of CO2 over the
valid window.
mCO2max = eCO2FTPFCL [middot] Pmax
eCO2FTPFCL = the engine's FTP FCL CO2 emission
value.
Pmax = the engine family's maximum power determined
according to the torque mapping test procedure defined in 40 CFR
1065.510.
Example:
miCO2win = 13.16 g/s = 47368 g/hr
eCO2FTPFCL = 428.2 g/hp[middot]hr
Pmax = 406.5 hp
mCO2max = 428.2 [middot] 406.5 = = 174063 g/hr
[GRAPHIC] [TIFF OMITTED] TP28MR22.036
(e) Binning. For Light HDE, Medium HDE, and Heavy HDE, segregate
test results from each 300 second window over the shift-day based on
its mean mass percent of CO2 into one of the following bins:
Table 1 to paragraph (e) of Sec. 1036.515--Criteria for Off-Cycle Bin
Types
------------------------------------------------------------------------
Bin Mean mass percent of CO2
------------------------------------------------------------------------
Idle...................................... wCO2win <= 6%.
Low load.................................. 6% < wCO2win <= 20%.
Medium/high load.......................... wCO2win > 20%.
------------------------------------------------------------------------
(f) Window emission values. For Light HDE, Medium HDE, and Heavy
HDE, determine the emission mass for a given window,
m[emission]win, for CO2 and other measured
emissions using the following equation:
[[Page 17700]]
[GRAPHIC] [TIFF OMITTED] TP28MR22.037
Where:
i = an indexing variable that represents one recorded emission
value.
N = total number of measurements in the window.
m[emission] = mass emission rate at a point in time
within a given window.
[Delta]t = 1/[fnof]record
[fnof]record = the record rate.
Example:
N = 300
mNOx1 = 0.0179 g/s
mNOx2 = 0.0181 g/s
[fnof]record = 1 Hz
[Delta]t = 1/1 Hz = 1 s
mNOxwin = (0.0179 + 0.0181+ . . . +mNOx300)
[middot] 1 = 5.46 g
(g) Bin emission values. For Light HDE, Medium HDE, and Heavy HDE,
determine the emission value for each bin, which may include
measurement windows from multiple vehicles.
(1) Determine the sum of the NOX emissions from each
window for the idle bin, eNOxidle, using the following
equation:
[GRAPHIC] [TIFF OMITTED] TP28MR22.038
Where:
i = an indexing variable that represents one window.
N = total number of windows in the bin.
mNOxidlewin = total mass of NOX emissions for
a given window as determined in paragraph (f) of this section.
ti = duration for a given window = 300 seconds.
Example:
N = 10114
mNOxidlewin1 = 0.021 g
mNOxidlewin2 = 0.025 g
t1 = 300 s
t2 = 300 s
[GRAPHIC] [TIFF OMITTED] TP28MR22.039
(2) Determine the sum of mass emissions from each window over the
sum of CO2 emissions from each window for the low load and
medium high load bins, esos[emission][bin], for each
measured pollutant using the following equation:
[GRAPHIC] [TIFF OMITTED] TP28MR22.040
Where:
i = an indexing variable that represents mass emissions from one
window.
N = total number of windows in the bin.
m[emission][bin]win = sum of mass for each emission for a
given window and bin as determined in paragraph (f) of this section.
mCO2[bin]win = sum of mass for CO2 for a given
window and bin as determined in paragraph (f) of this section.
eCO2FTPFCL = the FCL value for CO2 emissions
over the FTP duty cycle identified in the engine family's
application for certification.
Example:
N = 15439
mNOxmediumhighloadwin1 = 0.546 g
mNOxmediumhighloadwin2 = 0.549 g
mCO2mediumhighloadwin1 = 10950.2 g
mCO2mediumhighloadwin2 = 10961.3 g
eCO2 FTPFCL = 428.1 g/hp[middot]hr
[GRAPHIC] [TIFF OMITTED] TP28MR22.041
(h) Shift-day emission values for spark-ignition engines. For
spark-ignition engines, determine the shift-day emission values as
follows:
(1) Determine the emission mass for a shift-day,
m[emission]shift, for each measured pollutant and
CO2 using the following equation:
[GRAPHIC] [TIFF OMITTED] TP28MR22.042
[[Page 17701]]
Where:
i = an indexing variable that represents one recorded emission
value.
N = total number of measurements in the shift-day.
m[emission] = mass emission rate at a point in time
within a given shift-day.
[Delta]t = 1/[fnof]record
[fnof]record = the record rate.
Example:
N = 24543
mNOx1 = 0.0187 g/s
mNOx2 = 0.0191 g/s
[fnof]record = 1 Hz
[Delta]t = 1/1 Hz = 1 s
mNOxshift = (0.0187 + 0.0191 + . . . +
mNOX24543)= [middot] 1 = 1.337 g
(2) Determine the sum of mass emissions from the shift day over the
sum of CO2 emissions from the shift day,
esos[emission]shift, for each measured pollutant using the
following equation:
[GRAPHIC] [TIFF OMITTED] TP28MR22.043
Where:
m[emission]shift = sum of mass for each emission for the
shift day as determined in paragraph (h)(1) of this section.
mCO2shift = sum of mass for CO2 for the shift
day as determined in paragraph (h)(1) of this section.
eCO2FTPFCL = the FCL value for CO2
emissions over the FTP duty cycle identified in the engine family's
application for certification.
Example:
mNOxshift = 1.337 g
mCO2shift = 18778 g
eCO2 FTPFCL = 505.1 g/hp[middot]hr
[GRAPHIC] [TIFF OMITTED] TP28MR22.044
Sec. 1036.520 Test procedures to verify deterioration factors.
Sections 1036.240 through 1036.246 describe certification
procedures to determine, verify, and apply deterioration factors. This
section describes the measurement procedures for verifying
deterioration factors using PEMS or onboard NOX sensors with
in-use vehicles.
(a) Use PEMS or onboard NOX sensors to collect 1 Hz data
throughout a shift-day of driving. Collect all the data elements needed
to determine brake-specific emissions. Calculate emission results using
moving average windows as described in Sec. 1036.515.
(b) Collect data as needed to perform the calculations specified in
paragraph (a) of this section and to submit the test report specified
in Sec. 1036.246(f).
Sec. 1036.522 Infrequently regenerating aftertreatment devices.
For engines using aftertreatment technology with infrequent
regeneration events that may occur during testing, take one of the
following approaches to account for the emission impact of regeneration
on criteria pollutant and greenhouse gas emissions:
(a) You may use the calculation methodology described in 40 CFR
1065.680 to adjust measured emission results. Do this by developing an
upward adjustment factor and a downward adjustment factor for each
pollutant based on measured emission data and observed regeneration
frequency as follows:
(1) Adjustment factors should generally apply to an entire engine
family, but you may develop separate adjustment factors for different
configurations within an engine family. Use the adjustment factors from
this section for all testing for the engine family.
(2) You may use carryover data to establish adjustment factors for
an engine family as described in Sec. 1036.235(d), consistent with
good engineering judgment.
(3) Identify the value of F[cycle] in each application
for the certification for which it applies.
(4) Calculate separate adjustment factors for each required duty
cycle.
(b) You may ask us to approve an alternate methodology to account
for regeneration events. We will generally limit approval to cases
where your engines use aftertreatment technology with extremely
infrequent regeneration and you are unable to apply the provisions of
this section.
(c) You may choose to make no adjustments to measured emission
results if you determine that regeneration does not significantly
affect emission levels for an engine family (or configuration) or if it
is not practical to identify when regeneration occurs. You may omit
adjustment factors under this paragraph (c) for N2O,
CH4, or other individual pollutants under this paragraph (c)
as appropriate. If you choose not to make adjustments under paragraph
(a) or (b) of this section, your engines must meet emission standards
for all testing, without regard to regeneration.
Sec. 1036.527 Powertrain system rated power determination.
This section describes how to determine the peak and continuous
rated power of conventional and hybrid powertrain systems and the
vehicle speed for carrying out testing according to Sec. Sec. 1036.505
and 1036.510 and 40 CFR 1037.550.
(a) Set up the powertrain according to 40 CFR 1037.550, but use the
vehicle parameters in Sec. 1036.505(b)(2), except replace
Pcontrated with the manufacturer declared system peak power
and use applicable automatic transmission for the engine. Note that if
you repeat the system rated power determination as described in
paragraph (f)(4) of this section, use the measured system peak power in
place of Pcontrated.
(b) Prior to the start of each test interval verify the following:
(1) The state-of-charge of the rechargeable energy storage system
(RESS) is >= 90% of the operating range between the minimum and maximum
RESS energy levels specified by the manufacturer.
(2) The conditions of all hybrid system components are within their
normal operating range as declared by the manufacturer.
(3) RESS restrictions (e.g., power limiting, thermal limits, etc.)
are not active.
(c) Carry out the test as follows:
(1) Warm up the powertrain by operating it. We recommend operating
the powertrain at any vehicle speed and road grade that achieves
approximately 75% of its expected maximum power.
[[Page 17702]]
Continue the warm-up until the engine coolant, block, or head absolute
temperature is within 2% of its mean value for at least 2
min or until the engine thermostat controls engine temperature.
(2) Once warmup is complete, bring the vehicle speed to 0 mi/hr and
start the test by operating the powertrain at 0 mi/hr for 50 seconds.
(3) Set maximum driver demand for a full load acceleration at 6%
road grade with an initial vehicle speed of 0 mi/hr. After 268 seconds,
linearly ramp the grade from 6% down to 0% over 300 seconds. Stop the
test after the vehicle speed has reached a maximum value.
(d) Record the powertrain system angular speed and torque values
measured at the dynamometer at 100 Hz and use these in conjunction with
the vehicle model to calculate Psys,vehicle.
(e) Calculate the system power, Psys, for each data
point as follows:
(1) For testing with the speed and torque measurements at the
transmission input shaft, Psysi is equal to the calculated
vehicle system power, Psysi,vehicle, determined
in paragraphs (c) and (d) of this section.
(2) For testing with the speed and torque measurements at the axle
input shaft or the wheel hubs, determine Psys for each data
point using the following equation:
[GRAPHIC] [TIFF OMITTED] TP28MR22.045
(f) The system peak rated power, Prated, is the highest
calculated Psys where the coefficient of variation (COV)
<2%. The COV is determined as follows:
(1) Calculate the standard deviation, [sigma](t).
[GRAPHIC] [TIFF OMITTED] TP28MR22.046
Where:
N = the number of measurement intervals = 20.
Psysi = the N samples of Psys in the 100 Hz
signal previously used to calculate the respective
Psys(t) values at the time step t.
Psys(t) = the power vector from the results of each test
run that is determined by a moving averaging of 20 consecutive
samples of Psys in the 100 Hz that converts
Psys(t) to a 5 Hz signal.
(2) The resulting 5 Hz power and covariance signals are used to
determine system rated power.
(3) The coefficient of variation COV(t) shall be calculated as the
ratio of the standard deviation, [sigma](t), to the mean value of
power,Psys(t), for each time step t.
[GRAPHIC] [TIFF OMITTED] TP28MR22.047
(4) If the determined system peak rated power is not within 3% of the system peak rated power as declared by the
manufacturer, you must repeat the procedure in paragraphs (a) through
(f)(3) of this section using the measured system peak rated power
determined in this paragraph (f) instead of the manufacturer declared
value. The result from this repeat is the final determined system peak
rated power.
(5) If the determined system peak rated power is within 3% of the system peak rated power as declared by the
[[Page 17703]]
manufacturer, the declared system peak rated power shall be used.
(g) Determine continuous rated power as follows:
(1) For conventional powertrains, Pcontrated equals
Prated.
(2) For hybrid powertrains, continuous rated power,
Pcontrated, is the maximum measured power from the data
collected in paragraph (c)(3) of this section that meets the
requirements in paragraph (f) of this section.
(h) Vehicle C speed, vrefC, is determined as follows:
(1) For powertrains where Psys is greater than
0.98[middot]Pcontrated in top gear at more than one vehicle
speed, vrefC is the average of the minimum and maximum
vehicle speeds from the data collected in paragraph (c)(3) of this
section that meets the requirements in paragraph (f) of this section.
(2) For powertrains where Psys is less than
0.98[middot]Pcontrated in top gear at more than one vehicle
speed, vrefC is the maximum vehicle speed from the data
collected in paragraph (c)(3) of this section that meets the
requirements in paragraph (f) of this section where Psys is
greater than 0.98[middot]Pcontrated.
Sec. 1036.530 Calculating greenhouse gas emission rates.
This section describes how to calculate official emission results
for CO2, CH4, and N2O.
(a) Calculate brake-specific emission rates for each applicable
duty cycle as specified in 40 CFR 1065.650. Apply infrequent
regeneration adjustment factors as described in Sec. 1036.522.
(b) Adjust CO2 emission rates calculated under paragraph
(a) of this section for measured test fuel properties as specified in
this paragraph (b). This adjustment is intended to make official
emission results independent of differences in test fuels within a fuel
type. Use good engineering judgment to develop and apply testing
protocols to minimize the impact of variations in test fuels.
(1) Determine your test fuel's mass-specific net energy content,
Emfuelmeas, also known as lower heating value, in MJ/kg,
expressed to at least three decimal places. Determine
Emfuelmeas as follows:
(i) For liquid fuels, determine Emfuelmeas according to
ASTM D4809 (incorporated by reference in Sec. 1036.810). Have the
sample analyzed by at least three different labs and determine the
final value of your test fuel's Emfuelmeas as the median all
of the lab results you obtained. If you have results from three
different labs, we recommend you screen them to determine if additional
observations are needed. To perform this screening, determine the
absolute value of the difference between each lab result and the
average of the other two lab results. If the largest of these three
resulting absolute value differences is greater than 0.297 MJ/kg, we
recommend you obtain additional results prior to determining the final
value of Emfuelmeas.
(ii) For gaseous fuels, determine Emfuelmeas according
to ASTM D3588 (incorporated by reference in Sec. 1036.810).
(2) Determine your test fuel's carbon mass fraction, wC,
as described in 40 CFR 1065.655(d), expressed to at least three decimal
places; however, you must measure fuel properties rather than using the
default values specified in Table 1 of 40 CFR 1065.655.
(i) For liquid fuels, have the sample analyzed by at least three
different labs and determine the final value of your test fuel's
wC as the median of all of the lab results you obtained. If
you have results from three different labs, we recommend you screen
them to determine if additional observations are needed. To perform
this screening, determine the absolute value of the difference between
each lab result and the average of the other two lab results. If the
largest of these three resulting absolute value differences is greater
than 1.56 percent carbon, we recommend you obtain additional results
prior to determining the final value of wC.
(ii) For gaseous fuels, have the sample analyzed by a single lab
and use that result as your test fuel's wC.
(3) If, over a period of time, you receive multiple fuel deliveries
from a single stock batch of test fuel, you may use constant values for
mass-specific energy content and carbon mass fraction, consistent with
good engineering judgment. To use these constant values, you must
demonstrate that every subsequent delivery comes from the same stock
batch and that the fuel has not been contaminated.
(4) Correct measured CO2 emission rates as follows:
[GRAPHIC] [TIFF OMITTED] TP28MR22.048
Where:
eCO2 = the calculated CO2 emission result.
Emfuelmeas = the mass-specific net energy content of the
test fuel as determined in paragraph (b)(1) of this section. Note
that dividing this value by wCmeas (as is done in this
equation) equates to a carbon-specific net energy content having the
same units as EmfuelCref.
EmfuelCref = the reference value of carbon-mass-specific
net energy content for the appropriate fuel type, as determined in
Table 1 in this section.
wCmeas = carbon mass fraction of the test fuel (or
mixture of test fuels) as determined in paragraph (b)(2) of this
section.
Example:
eCO2 = 630.0 g/hp[middot]hr
Emfuelmeas = 42.528 MJ/kg
EmfuelCref = 49.3112 MJ/kgC
wCmeas = 0.870
[GRAPHIC] [TIFF OMITTED] TP28MR22.049
eCO2cor = 624.5 g/hp[middot]hr
Table 1 to Paragraph (b)(4) of Sec. 1036.530--Reference Fuel Properties
----------------------------------------------------------------------------------------------------------------
Reference fuel carbon-
mass-specific net Reference fuel carbon
Fuel type \a\ energy content, mass fraction, wCref
EmfuelCref, (MJ/kgC) b \b\
----------------------------------------------------------------------------------------------------------------
Diesel fuel................................................... 49.3112 0.874
Gasoline...................................................... 50.4742 0.846
Natural Gas................................................... 66.2910 0.750
LPG........................................................... 56.5218 0.820
Dimethyl Ether................................................ 55.3886 0.521
High-level ethanol-gasoline blends............................ 50.3211 0.576
----------------------------------------------------------------------------------------------------------------
\a\ For fuels that are not listed, you must ask us to approve reference fuel properties.
\b\ For multi-fuel streams, such as natural gas with diesel fuel pilot injection, use good engineering judgment
to determine blended values for EmfuelCref and wCref using the values in this table.
[[Page 17704]]
(c) Your official emission result for each pollutant equals your
calculated brake-specific emission rate multiplied by all applicable
adjustment factors, other than the deterioration factor.
Sec. 1036.535 Determining steady-state engine fuel maps and fuel
consumption at idle.
The procedures in this section describe how to determine an
engine's steady-state fuel map and fuel consumption at idle for model
year 2021 and later vehicles; these procedures apply as described in
Sec. 1036.503. Vehicle manufacturers may need these values to
demonstrate compliance with emission standards under 40 CFR part 1037.
(a) General test provisions. Perform fuel mapping using the
procedure described in paragraph (b) of this section to establish
measured fuel-consumption rates at a range of engine speed and load
settings. Measure fuel consumption at idle using the procedure
described in paragraph (c) of this section. Paragraph (d) of this
section describes how to apply the steady-state mapping from paragraph
(b) of this section for the special case of cycle-average mapping for
highway cruise cycles as described in Sec. 1036.540. Use these
measured fuel-consumption values to declare fuel-consumption rates for
certification as described in paragraph (g) of this section.
(1) Map the engine's torque curve and declare engine idle speed as
described in Sec. 1036.503(c)(1) and (3). Perform emission
measurements as described in 40 CFR 1065.501 and 1065.530 for discrete-
mode steady-state testing. This section uses engine parameters and
variables that are consistent with 40 CFR part 1065.
(2) Measure NOX emissions as described in paragraph (f)
of this section. Include these measured NOX values any time
you report to us your fuel consumption values from testing under this
section.
(3) You may use shared data across engine configurations to the
extent that the fuel-consumption rates remain valid.
(4) The provisions related to carbon balance error verification in
Sec. 1036.543 apply for all testing in this section. These procedures
are optional, but we will perform carbon balance error verification for
all testing under this section.
(5) Correct fuel mass flow rate to a mass-specific net energy
content of a reference fuel as described in paragraph (e) of this
section.
(b) Steady-state fuel mapping. Determine steady-state fuel-
consumption rates for each engine configuration over a series of paired
engine speed and torque setpoints as described in this paragraph (b).
For example, if you test a high-output (parent) configuration and
create a different (child) configuration that uses the same fueling
strategy but limits the engine operation to be a subset of that from
the high-output configuration, you may use the fuel-consumption rates
for the reduced number of mapped points for the low-output
configuration, as long as the narrower map includes at least 70 points.
Perform fuel mapping as follows:
(1) Generate the fuel-mapping sequence of engine speed and torque
setpoints as follows:
(i) Select the following required speed setpoints: Warm idle speed,
fnidle the highest speed above maximum power at which 70% of
maximum power occurs, nhi, and eight (or more) equally
spaced points between fnidle and nhi. (See 40 CFR
1065.610(c)). For engines with adjustable warm idle speed, replace
fnidle with minimum warm idle speed fnidlemin.
(ii) Determine the following default torque setpoints at each of
the selected speed setpoints: Zero (T = 0), maximum mapped torque,
Tmax mapped, and eight (or more) equally spaced points
between T = 0 and Tmax mapped. Select the maximum torque
setpoint at each speed to conform to the torque map as follows:
(A) Calculate 5 percent of Tmax mapped. Subtract this
result from the mapped torque at each speed setpoint, Tmax.
(B) Select Tmax at each speed setpoint as a single
torque value to represent all the default torque setpoints above the
value determined in paragraph (b)(1)(ii)(A) of this section. All the
default torque setpoints less than Tmax at a given speed
setpoint are required torque setpoints.
(iii) You may select any additional speed and torque setpoints
consistent with good engineering judgment. For example you may need to
select additional points if the engine's fuel consumption is nonlinear
across the torque map. Avoid creating a problem with interpolation
between narrowly spaced speed and torque setpoints near
Tmax. For each additional speed setpoint, we recommend
including a torque setpoint of Tmax; however, you may select
torque setpoints that properly represent in-use operation. Increments
for torque setpoints between these minimum and maximum values at an
additional speed setpoint must be no more than one-ninth of
Tmax,mapped. Note that if the test points were added for the
child rating, they should still be reported in the parent fuel map. We
will test with at least as many points as you. If you add test points
to meet testing requirements for child ratings, include those same test
points as reported values for the parent fuel map. For our testing, we
will use the same normalized speed and torque test points you use, and
we may select additional test points.
(iv) Start fuel-map testing at the highest speed setpoint and
highest torque setpoint, followed by decreasing torque setpoints at the
highest speed setpoint. Continue testing at the next lowest speed
setpoint and the highest torque setpoint at that speed setpoint,
followed by decreasing torque setpoints at that speed setpoint. Follow
this pattern through all the speed and torque points, ending with the
lowest speed (fnidle or fnidlemin) and torque
setpoint (T = 0). The following figure illustrates an array of test
points and the corresponding run order.
[[Page 17705]]
[GRAPHIC] [TIFF OMITTED] TP28MR22.050
(v) The highest torque setpoint for each speed setpoint is an
optional reentry point to restart fuel mapping after an incomplete test
run.
(vi) The lowest torque setpoint at each speed setpoint is an
optional exit point to interrupt testing. Paragraph (b)(7) of this
section describes how to interrupt testing at other times.
(2) If the engine's warm idle speed is adjustable, set it to its
minimum value, fnidlemin.
(3) The measurement at each unique combination of speed and torque
setpoints constitutes a test interval. Unless we specify otherwise, you
may program the dynamometer to control either speed or torque for a
given test interval, with operator demand controlling the other
parameter. Control speed and torque so that all recorded speed points
are within 1% of nhi from the target speed and
all recorded engine torque points are within 5% of
Tmax mapped from the target torque during each test
interval, except as follows:
(i) For steady-state engine operating points that cannot be
achieved, and the operator demand stabilizes at minimum; program the
dynamometer to control torque and let the engine govern speed (see 40
CFR 1065.512(b)(1)). Control torque so that all recorded engine torque
points are within 25 N[middot]m from the target torque. The
specified speed tolerance does not apply for the test interval.
(ii) For steady-state engine operating points that cannot be
achieved and the operator demand stabilizes at maximum and the speed
setpoint is below 90% of nhi even with maximum operator
demand, program the dynamometer to control speed and let the engine
govern torque (see 40 CFR 1065.512(b)(2)). The specified torque
tolerance does not apply for the test interval.
(iii) For steady-state engine operating points that cannot be
achieved and the operator demand stabilizes at maximum and the speed
setpoint is at or above 90% of nhi even with maximum
operator demand, program the dynamometer to control torque and let the
engine govern speed (see 40 CFR 1065.512(b)(1)). The specified speed
tolerance does not apply for the test interval.
(iv) For the steady-state engine operating points at the minimum
speed setpoint and maximum torque setpoint, you may program the
dynamometer to control speed and let the engine govern torque. The
specified torque tolerance does not apply for this test interval if
operator demand stabilizes at its maximum or minimum limit.
(4) Record measurements using direct and/or indirect measurement of
fuel flow as follows:
(i) Direct fuel-flow measurement. Record speed and torque and
measure fuel consumption with a fuel flow meter for (30 1)
seconds. Determine the corresponding mean values for the test interval.
Use of redundant direct fuel-flow measurements require prior EPA
approval.
(ii) Indirect fuel-flow measurement. Record speed and torque and
measure emissions and other inputs needed to run the chemical balance
in 40 CFR 1065.655(c) for (30 1) seconds. Determine the
corresponding mean values for the test interval. Use of redundant
indirect fuel-flow measurements require prior EPA approval. Measure
background concentration as described in 40 CFR 1065.140, except that
you may use one of the following methods to apply a
[[Page 17706]]
single background reading to multiple test intervals:
(A) For batch sampling, you may sample periodically into the bag
over the course of multiple test intervals and read them as allowed in
paragraph (b)(7)(i) of this section. You must determine a single
background reading for all affected test intervals if you use the
method described in this paragraph (b)(4)(ii)(A).
(B) You may measure background concentration by sampling from the
dilution air during the interruptions allowed in paragraph (b)(7)(i) of
this section or at other times before or after test intervals. Measure
background concentration within 30 minutes before the first test
interval and within 30 minutes before each reentry point. Measure the
corresponding background concentration within 30 minutes after each
exit point and within 30 minutes after the final test interval. You may
measure background concentration more frequently. Correct measured
emissions for test intervals between a pair of background readings
based on the average of those two values. Once the system stabilizes,
collect a background sample over an averaging period of at least 30
seconds.
(5) Warm up the engine as described in 40 CFR 1065.510(b)(2).
Within 60 seconds after concluding the warm-up, linearly ramp the speed
and torque setpoints over 5 seconds to the starting test point from
paragraph (b)(1) of this section.
(6) Stabilize the engine by operating at the specified speed and
torque setpoints for (70 1) seconds and then start the
test interval. Record measurements during the test interval. Measure
and report NOX emissions over each test interval as
described in paragraph (f) of this section.
(7) After completing a test interval, linearly ramp the speed and
torque setpoints over 5 seconds to the next test point.
(i) You may interrupt the fuel-mapping sequence before a reentry
point as noted in paragraphs (b)(1)(v) and (vi) of this section. If you
zero and span analyzers, read and evacuate background bag samples, or
sample dilution air for a background reading during the interruption,
the maximum time to stabilize in paragraph (b)(6) of this section does
not apply. If you shut off the engine, restart with engine warm-up as
described in paragraph (b)(5) of this section.
(ii) You may interrupt the fuel-mapping sequence at a given speed
setpoint before completing measurements at that speed. If this happens,
you may measure background concentration and take other action as
needed to validate test intervals you completed before the most recent
reentry point. Void all test intervals after the last reentry point.
Restart testing at the appropriate reentry point in the same way that
you would start a new test. Operate the engine long enough to stabilize
aftertreatment thermal conditions, even if it takes more than 70
seconds. In the case of an infrequent regeneration event, interrupt the
fuel-mapping sequence and allow the regeneration event to finish with
the engine operating at a speed and load that allows effective
regeneration.
(iii) If you void any one test interval, all the testing at that
speed setpoint is also void. Restart testing by repeating the fuel-
mapping sequence as described in this paragraph (b);
include all voided speed setpoints and omit testing at speed setpoints
that already have a full set of valid results.
(8) If you determine fuel-consumption rates using emission
measurements from the raw or diluted exhaust, calculate the mean fuel
mass flow rate, mifuel, for each point in the fuel map using
the following equation:
[GRAPHIC] [TIFF OMITTED] TP28MR22.051
Where:
mifuel = mean fuel mass flow rate for a given fuel map
setpoint, expressed to at least the nearest 0.001 g/s.
MC = molar mass of carbon.
wCmeas = carbon mass fraction of fuel (or mixture of test
fuels) as determined in 40 CFR 1065.655(d), except that you may not
use the default properties in Table 2 of 40 CFR 1065.655 to
determine [alpha], [beta], and wC. You may not account
for the contribution to [alpha], [beta], [gamma], and [delta] of
diesel exhaust fluid or other non-fuel fluids injected into the
exhaust.
niexh = the mean raw exhaust molar flow rate from which
you measured emissions according to 40 CFR 1065.655.
xCcombdry = the mean concentration of carbon from fuel
and any injected fluids in the exhaust per mole of dry exhaust as
determined in 40 CFR 1065.655(c).
xH2Oexhdry = the mean concentration of H2O in
exhaust per mole of dry exhaust as determined in 40 CFR 1065.655(c).
miCO2DEF = the mean CO2 mass emission rate
resulting from diesel exhaust fluid decomposition as determined in
paragraph (b)(9) of this section. If your engine does not use diesel
exhaust fluid, or if you choose not to perform this correction, set
miCO2DEF equal to 0.
MCO2 = molar mass of carbon dioxide.
Example:
MC = 12.0107 g/mol
wCmeas = 0.869
niexh = 25.534 mol/s
xCcombdry = 0.002805 mol/mol
xH2Oexhdry = 0.0353 mol/mol
miCO2DEF = 0.0726 g/s
MCO2 = 44.0095 g/mol
[GRAPHIC] [TIFF OMITTED] TP28MR22.052
(9) If you determine fuel-consumption rates using emission
measurements with engines that utilize diesel exhaust fluid for
NOX control and you correct for the mean CO2 mass
emission rate resulting from diesel exhaust fluid decomposition as
described in paragraph (b)(8) of this section, perform this correction
at each fuel map setpoint using the following equation:
[GRAPHIC] [TIFF OMITTED] TP28MR22.053
Where:
miDEF = the mean mass flow rate of injected urea solution
diesel exhaust fluid for a
[[Page 17707]]
given sampling period, determined directly from the ECM, or measured
separately, consistent with good engineering judgment.
MCO2 = molar mass of carbon dioxide.
wCH4N2O = mass fraction of urea in diesel exhaust fluid
aqueous solution. Note that the subscript ``CH4N2O'' refers to urea
as a pure compound and the subscript ``DEF'' refers to the aqueous
urea diesel exhaust fluid as a solution of urea in water. You may
use a default value of 32.5% or use good engineering judgment to
determine this value based on measurement.
MCH4N2O = molar mass of urea.
Example:
miDEF = 0. 304 g/s
MCO2 = 44.0095 g/mol
wCH4N2O = 32.5% = 0.325
MCH4N2O = 60.05526 g/mol
[GRAPHIC] [TIFF OMITTED] TP28MR22.054
(c) Fuel consumption at idle. Determine fuel-consumption rates at
idle for each engine configuration that is certified for installation
in vocational vehicles. Determine fuel-consumption rates at idle by
testing engines over a series of paired engine speed and torque
setpoints as described in this paragraph (c). Perform measurements as
follows:
(1) The idle test sequence consists of measuring fuel consumption
at four test points representing each combination of the following
speed and torque setpoints in any order.
(i) Speed setpoints for engines with adjustable warm idle speed are
minimum warm idle speed, fnidlemin, and maximum warm idle
speed, fnidlemax. Speed setpoints for engines with no
adjustable warm idle speed (with zero torque on the primary output
shaft) are fnidle and 1.15 times fnidle.
(ii) Torque setpoints are 0 and 100 N [middot] m.
(2) Control speed and torque as follows:
(i) Adjustable warm idle speed. Set the engine's warm idle speed to
the next speed setpoint any time before the engine reaches the next
test point. Control both speed and torque when the engine is warming up
and when it is transitioning to the next test point. Start to control
both speed and torque. At any time prior to reaching the next engine-
idle operating point, set the engine's adjustable warm idle speed
setpoint to the speed setpoint of the next engine-idle operating point
in the sequence. This may be done before or during the warm-up or
during the transition. Near the end of the transition period control
speed and torque as described in paragraph (b)(3)(i) of this section
shortly before reaching each test point. Once the engine is operating
at the desired speed and torque setpoints, set the operator demand to
minimum; control torque so that all recorded engine torque points are
within 25 N[middot]m from the target torque.
(ii) Nonadjustable warm idle speed. For the lowest speed setpoint,
control speed and torque as described in paragraph (c)(2)(i) of this
section, except for adjusting the warm idle speed. For the second-
lowest speed setpoint, control speed and torque so that all recorded
speed points are within 1% of nhi from the
target speed and engine torque within 5% of
Tmax mapped from the target torque.
(3) Record measurements using direct and/or indirect measurement of
fuel flow as follows:
(i) Direct fuel flow measurement. Record speed and torque and
measure fuel consumption with a fuel flow meter for (600 1)
seconds. Determine the corresponding mean values for the test interval.
Use of redundant direct fuel-flow measurements require prior EPA
approval.
(ii) Indirect fuel flow measurement. Record speed and torque and
measure emissions and other inputs needed to run the chemical balance
in 40 CFR 1065.655(c) for (600 1) seconds. Determine the
corresponding mean values for the test interval. Use of redundant
indirect fuel-flow measurements require prior EPA approval. Measure
background concentration as described in paragraph (b)(4)(ii) of this
section. We recommend setting the CVS flow rate as low as possible to
minimize background, but without introducing errors related to
insufficient mixing or other operational considerations. Note that for
this testing 40 CFR 1065.140(e) does not apply, including the minimum
dilution ratio of 2:1 in the primary dilution stage.
(4) Warm up the engine as described in 40 CFR 1065.510(b)(2).
Within 60 seconds after concluding the warm-up, linearly ramp the speed
and torque over 20 seconds to the first speed and torque setpoint.
(5) The measurement at each unique combination of speed and torque
setpoints constitutes a test interval. Operate the engine at the
selected speed and torque set points for (180 1) seconds,
and then start the test interval. Record measurements during the test
interval. Measure and report NOX emissions over each test
interval as described in paragraph (f) of this section.
(6) After completing each test interval, repeat the steps in
paragraphs (c)(4) and (5) of this section for all the remaining engine-
idle test points.
(7) Each test point represents a stand-alone measurement. You may
therefore take any appropriate steps between test intervals to process
collected data and to prepare engines and equipment for further
testing. Note that the allowances for combining background in paragraph
(b)(4)(ii)(B) of this section do not apply. If an infrequent
regeneration event occurs, allow the regeneration event to finish; void
the test interval if the regeneration starts during a measurement.
(8) Correct the measured or calculated mean fuel mass flow rate, at
each of the engine-idle operating points to account for mass-specific
net energy content as described in paragraph (e) of this section.
(d) Steady-state fuel maps used for cycle-average fuel mapping of
the highway cruise cycles. Determine steady-state fuel-consumption
rates for each engine configuration over a series of paired engine
speed and torque setpoints near idle as described in this paragraph
(d). Perform fuel mapping as described in paragraph (b) of this section
with the following exceptions:
(1) Select speed setpoints to cover a range of values to represent
in-use operation at idle. Speed setpoints for engines with adjustable
warm idle speed must include at least minimum warm idle speed,
fnidlemin, and a speed at or above maximum warm idle speed,
fnidlemax. Speed setpoints for engines with no adjustable
idle speed must include at least warm idle speed (with zero torque on
the primary output shaft), fnidle, and a speed at or above
1.15 [middot] fnidle.
(2) Select the following torque setpoints at each speed setpoint to
cover a range of values to represent in-use operation at idle:
(i) The minimum torque setpoint is zero.
(ii) Choose a maximum torque setpoint that is at least as large as
the
[[Page 17708]]
value determined by the following equation:
[GRAPHIC] [TIFF OMITTED] TP28MR22.055
Where:
Tfnstall = the maximum engine torque at
fnstall.
fnidle = for engines with an adjustable warm idle speed,
use the maximum warm idle speed, fnidlemax. For engines
without an adjustable warm idle speed, use warm idle speed,
fnidle.
fnstall = the stall speed of the torque converter; use
fntest or 2250 r/min, whichever is lower.
Pacc = accessory power for the vehicle class; use 1500 W
for Vocational Light HDV, 2500 W for Vocational Medium HDV, and 3500
W for Tractors and Vocational Heavy HDV. If your engine is going to
be installed in multiple vehicle classes, perform the test with the
accessory power for the largest vehicle class the engine will be
installed in.
Example:
Tfnstall = 1870 N [middot] m
fntest = 1740.8 r/min = 182.30 rad/s
fnstall = 1740.8 r/min = 182.30 rad/s
fnidle = 700 r/min = 73.30 rad/s
Pacc = 1500 W
[GRAPHIC] [TIFF OMITTED] TP28MR22.056
(iii) Select one or more equally spaced intermediate torque
setpoints, as needed, such that the increment between torque setpoints
is no greater than one-ninth of Tmax,mapped. Remove the
points from the default map that are below 115% of the maximum speed
and 115% of the maximum torque of the boundaries of the points measured
in paragraph (d)(1) of this section.
(e) Correction for net energy content. Correct the measured or
calculated mean fuel mass flow rate, mifuel, for each test
interval to a mass-specific net energy content of a reference fuel
using the following equation:
[GRAPHIC] [TIFF OMITTED] TP28MR22.057
Where:
Emfuelmeas = the mass-specific net energy content of the
test fuel as determined in Sec. 1036.530(b)(1).
EmfuelCref = the reference value of carbon-mass-specific
net energy content for the appropriate fuel. Use the values shown in
Table 1 in Sec. 1036.530 for the designated fuel types, or values
we approve for other fuel types.
wCref = the reference value of carbon mass fraction for
the test fuel as shown in Table 1 of Sec. 1036.530 for the
designated fuels. For any fuel not identified in the table, use the
reference carbon mass fraction of diesel fuel for engines subject to
compression-ignition standards, and use the reference carbon mass
fraction of gasoline for engines subject to spark-ignition
standards.
Example:
mifuel = 0.933 g/s
Emfuelmeas = 42.7984 MJ/kgC
EmfuelCref = 49.3112 MJ/kgC
wCref = 0.874
[GRAPHIC] [TIFF OMITTED] TP28MR22.058
(f) Measuring NOX emissions. Measure NOX emissions for
each sampling period in g/s. You may perform these measurements using a
NOX emission-measurement system that meets the requirements
of 40 CFR part 1065, subpart J. If a system malfunction prevents you
from measuring NOX emissions during a test under this
section but the test otherwise gives valid results, you may consider
this a valid test and omit the NOX emission measurements;
however, we may require you to repeat the test if we determine that you
inappropriately voided the test with respect to NOX emission
measurement.
(g) Measured vs. declared fuel-consumption. Determine declared fuel
consumption as follows:
(1) Select fuel-consumption rates in g/s to characterize the
engine's fuel maps. You must select a declared value for each test
point that is at or above the corresponding value determined in
paragraphs (b) through (e) of this section, including those from
redundant measurements.
(2) Declared fuel-consumption serves as emission standards under
Sec. 1036.108. These are the values that vehicle manufacturers will
use for certification under 40 CFR part 1037. Note that production
engines are subject to GEM cycle-weighted limits as described in Sec.
1036.301.
(3) If you perform the carbon balance error verification, select
declared values that are at or above the following emission
measurements:
(i) If you pass the [epsi]rC verification, you may use
the average of the values from direct and indirect fuel measurements.
(ii) If you fail [epsi]rC verification, but pass either
the [epsi]aC or [epsi]aCrate verification, use
the value from indirect fuel measurement.
(iii) If you fail all three verifications, you must either void the
test interval or use the highest value from direct and indirect fuel
measurements. Note that we will consider our test results to be invalid
if we fail all three verifications.
Sec. 1036.540 Determining cycle-average engine fuel maps.
(a) Overview. This section describes how to determine an engine's
cycle-average fuel maps for model year 2021 and later vehicles. Vehicle
manufacturers may need cycle-average
[[Page 17709]]
fuel maps for transient duty cycles, highway cruise cycles, or both to
demonstrate compliance with emission standards under 40 CFR part 1037.
Generate cycle-average engine fuel maps as follows:
(1) Determine the engine's torque maps as described in Sec.
1036.503(c).
(2) Determine the engine's steady-state fuel map and fuel
consumption at idle as described in Sec. 1036.535. If you are applying
cycle-average fuel mapping for highway cruise cycles, you may instead
use GEM's default fuel map instead of generating the steady-state fuel
map in Sec. 1036.535(b).
(3) Simulate several different vehicle configurations using GEM
(see 40 CFR 1037.520) to create new engine duty cycles as described in
paragraph (c) of this section. The transient vehicle duty cycles for
this simulation are in 40 CFR part 1037, appendix A; the highway cruise
cycles with grade are in 40 CFR part 1037, appendix D. Note that GEM
simulation relies on vehicle service classes as described in 40 CFR
1037.140.
(4) Test the engines using the new duty cycles to determine fuel
consumption, cycle work, and average vehicle speed as described in
paragraph (d) of this section and establish GEM inputs for those
parameters for further vehicle simulations as described in paragraph
(e) of this section.
(b) General test provisions. The following provisions apply for
testing under this section:
(1) To perform fuel mapping under this section for hybrid engines,
make sure the engine and its hybrid features are appropriately
configured to represent the hybrid features in your testing.
(2) Measure NOX emissions for each specified sampling
period in grams. You may perform these measurements using a
NOX emission-measurement system that meets the requirements
of 40 CFR part 1065, subpart J. Include these measured NOX
values any time you report to us your fuel consumption values from
testing under this section. If a system malfunction prevents you from
measuring NOX emissions during a test under this section but
the test otherwise gives valid results, you may consider this a valid
test and omit the NOX emission measurements; however, we may
require you to repeat the test if we determine that you inappropriately
voided the test with respect to NOX emission measurement.
(3) The provisions related to carbon balance error verification in
Sec. 1036.543 apply for all testing in this section. These procedures
are optional, but we will perform carbon balance error verification for
all testing under this section.
(4) Correct fuel mass flow rate to a mass-specific net energy
content of a reference fuel as described in paragraph (d)(13) of this
section.
(5) This section uses engine parameters and variables that are
consistent with 40 CFR part 1065.
(c) Create engine duty cycles. Use GEM to simulate your engine
operation with several different vehicle configurations to create
transient and highway cruise engine duty cycles corresponding to each
vehicle configuration as follows:
(1) Set up GEM to simulate your engine's operation based on your
engine's torque maps, steady-state fuel maps, warm-idle speed as
defined in 40 CFR 1037.520(h)(1), and fuel consumption at idle as
described in paragraphs (a)(1) and (2) of this section.
(2) Set up GEM with transmission parameters for different vehicle
service classes and vehicle duty cycles. Specify the transmission's
torque limit for each gear as the engine's maximum torque as determined
in 40 CFR 1065.510. Specify the transmission type as Automatic
Transmission for all engines and for all engine and vehicle duty
cycles, except that the transmission type is Automated Manual
Transmission for Heavy HDE operating over the highway cruise cycles or
the SET duty cycle. For automatic transmissions set neutral idle to
``Y'' in the vehicle file. Select gear ratios for each gear as shown in
the following table:
Table 1 to Paragraph (c)(2) of Sec. 1036.540--GEM Input for Gear Ratio
----------------------------------------------------------------------------------------------------------------
Spark-ignition
HDE, light
HDE, and Heavy HDE-- Heavy HDE--
Gear No. medium HDE-- transient and cruise and SET
all engine and FTP duty duty cycles
vehicle duty cycles
cycles
----------------------------------------------------------------------------------------------------------------
1............................................................... 3.10 3.51 12.8
2............................................................... 1.81 1.91 9.25
3............................................................... 1.41 1.43 6.76
4............................................................... 1.00 1.00 4.90
5............................................................... 0.71 0.74 3.58
6............................................................... 0.61 0.64 2.61
7............................................................... .............. .............. 1.89
8............................................................... .............. .............. 1.38
9............................................................... .............. .............. 1.00
10.............................................................. .............. .............. 0.73
Lockup Gear..................................................... 3 3 ..............
----------------------------------------------------------------------------------------------------------------
(3) Run GEM for each simulated vehicle configuration and use the
GEM outputs of instantaneous engine speed and engine flywheel torque
for each vehicle configuration to generate a 10 Hz transient duty cycle
corresponding to each vehicle configuration operating over each vehicle
duty cycle. Run GEM for the specified number of vehicle configurations.
You may run additional vehicle configurations to represent a wider
range of in-use vehicles. Run GEM as follows:
[[Page 17710]]
[GRAPHIC] [TIFF OMITTED] TP28MR22.059
[GRAPHIC] [TIFF OMITTED] TP28MR22.060
Where:
fn[speed] = engine's angular speed as determined in
paragraph (c)(3)(ii) or (iii) of this section.
ktopgear = transmission gear ratio in the highest
available gear from Table 1 of this section.
vref = reference speed. Use 65 mi/hr for the transient
cycle and the 65 mi/hr highway cruise cycle and use 55 mi/hr for the
55 mi/hr highway cruise cycle.
[GRAPHIC] [TIFF OMITTED] TP28MR22.061
(ii) Vehicle configurations for Spark-ignition HDE, Light HDE, and
Medium HDE. Test at least eight different vehicle configurations for
engines that will be installed in vocational Light HDV or vocational
Medium HDV using vehicles in the following table:
[[Page 17711]]
[GRAPHIC] [TIFF OMITTED] TP28MR22.062
(iii) Vehicle configurations for Heavy HDE. Test at least nine
different vehicle configurations for engines that will be installed in
vocational Heavy HDV and for tractors that are not heavy-haul tractors.
Test six different vehicle configurations for engines that will be
installed in heavy-haul tractors. Use the settings specific to each
vehicle configuration as shown in Table 3 or Table 4 in this section,
as appropriate. Engines subject to testing under both Table 3 and Table
4 in this section need not repeat overlapping vehicle configurations,
so complete fuel mapping requires testing 12 (not 15) vehicle
configurations for those engines. However, the preceding sentence does
not apply if you choose to create two separate maps from the vehicle
configurations defined in Table 3 and Table 4 in this section. Tables 3
and 4 follow:
[GRAPHIC] [TIFF OMITTED] TP28MR22.063
[[Page 17712]]
(iv) Vehicle configurations for mixed-use engines. If the engine
will be installed in a combination of vehicles defined in paragraphs
(c)(3)(ii) and (iii) of this section, use good engineering judgment to
select at least nine vehicle configurations from Table 2 and Table 3 in
this section that best represent the range of vehicles your engine will
be sold in. This may require you to define additional representative
vehicle configurations. For example, if your engines will be installed
in vocational Medium HDV and vocational Heavy HDV, you might select
Tests 2, 4, 6 and 8 of Table 2 of this section to represent vocational
Medium HDV and Tests 3, 6, and 9 of Table 3 in this section to
represent vocational Heavy HDV and add two more vehicle configurations
that you define.
(v) Programming GEM. Use the defined values in Tables 1 through 4
in this section to set up GEM with the correct regulatory subcategory
and vehicle weight reduction.
(d) Test the engine with GEM cycles. Test the engine over each of
the transient engine duty cycles generated in paragraph (c) of this
section as follows:
(1) Operate the engine over a sequence of required and optional
engine duty cycles as follows:
(i) Sort the list of engine duty cycles into three separate groups
by vehicle duty cycle: Transient vehicle cycle, 55 mi/hr highway cruise
cycle, and 65 mi/hr highway cruise cycle.
(ii) Within each group of engine duty cycles derived from the same
vehicle duty cycle, first run the engine duty cycle with the highest
reference cycle work, followed by the cycle with the lowest cycle work;
followed by the cycle with second-highest cycle work, followed by the
cycle with the second-lowest cycle work; continuing through all the
cycles for that vehicle duty cycle. The series of engine duty cycles to
represent a single vehicle duty cycle is a single fuel-mapping
sequence. Each engine duty cycle represents a different interval.
Repeat the fuel-mapping sequence for the engine duty cycles derived
from the other vehicle duty cycles until testing is complete.
(iii) Operate the engine over two full engine duty cycles to
precondition before each interval in the fuel-mapping sequence.
Precondition the engine before the first and second engine duty cycle
in each fuel-mapping sequence by repeating operation with the engine
duty cycle with the highest reference cycle work over the relevant
vehicle duty cycle. The preconditioning for the remaining cycles in the
fuel-mapping sequence consists of operation over the preceding two
engine duty cycles in the fuel-mapping sequence (with or without
measurement). For transient vehicle duty cycles, start each engine duty
cycle within 10 seconds after finishing the preceding engine duty cycle
(with or without measurement). For highway cruise cycles, start each
engine duty cycle and interval after linearly ramping to the speed and
torque setpoints over 5 seconds and stabilizing for 15 seconds.
(2) If the engine has an adjustable warm idle speed setpoint, set
it to the value defined in 40 CFR 1037.520(h)(1).
(3) Control speed and torque to meet the cycle validation criteria
in 40 CFR 1065.514 for each interval, except that the standard error of
the estimate in Table 2 of 40 CFR 1065.514 is the only speed criterion
that applies if the range of reference speeds is less than 10 percent
of the mean reference speed. For spark-ignition gaseous-fueled engines
with fuel delivery at a single point in the intake manifold, you may
apply the statistical criteria in Table 5 in this section for transient
testing. Note that 40 CFR part 1065 does not allow reducing cycle
precision to a lower frequency than the 10 Hz reference cycle generated
by GEM.
Table 5 to Paragraph (c)(3) of Sec. 1036.540--Statistical Criteria for Validating Duty Cycles for Spark-
Ignition Gaseous-Fueled Engines
----------------------------------------------------------------------------------------------------------------
Parameter Speed Torque Power
----------------------------------------------------------------------------------------------------------------
Slope, a1........................ See 40 CFR 1065.514................ See 40 CFR 1065.514 See 40 CFR
1065.514.
Absolute value of intercept, See 40 CFR 1065.514................ <=3% of maximum See 40 CFR
[verbar]a0[verbar]. mapped torque. 1065.514.
Standard error of the estimate, See 40 CFR 1065.514................ <=15% of maximum <=15% of maximum
SEE. mapped torque. mapped power.
Coefficient of determination, See 40 CFR 1065.514................ >=0.700............ >=0.750.
r\2\.
----------------------------------------------------------------------------------------------------------------
(4) Record measurements using direct and/or indirect measurement of
fuel flow as follows:
(i) Direct fuel-flow measurement. Record speed and torque and
measure fuel consumption with a fuel flow meter for the interval
defined by the engine duty cycle. Determine the corresponding mean
values for the interval. Use of redundant direct fuel-flow measurements
require prior EPA approval.
(ii) Indirect fuel-flow measurement. Record speed and torque and
measure emissions and other inputs needed to run the chemical balance
in 40 CFR 1065.655(c) for the interval defined by the engine duty
cycle. Determine the corresponding mean values for the interval. Use of
redundant indirect fuel-flow measurements require prior EPA approval.
Measure background concentration as described in 40 CFR 1065.140,
except that you may use one of the following methods to apply a single
background reading to multiple intervals:
(A) If you use batch sampling to measure background emissions, you
may sample periodically into the bag over the course of multiple
intervals. If you use this provision, you must apply the same
background readings to correct emissions from each of the applicable
intervals.
(B) You may determine background emissions by sampling from the
dilution air over multiple engine duty cycles. If you use this
provision, you must allow sufficient time for stabilization of the
background measurement; followed by an averaging period of at least 30
seconds. Use the average of the two background readings to correct the
measurement from each engine duty cycle. The first background reading
must be taken no greater than 30 minutes before the start of the first
applicable engine duty cycle and the second background reading must be
taken no later than 30 minutes after the end of the last applicable
engine duty cycle. Background readings may not span more than a full
fuel-mapping sequence for a vehicle duty cycle.
(5) Warm up the engine as described in 40 CFR 1065.510(b)(2).
Within 60 seconds after concluding the warm-up, start the linear ramp
of speed and torque over 20 seconds to the first speed and torque
setpoint of the preconditioning cycle.
(6) Precondition the engine before the start of testing as
described in paragraph (d)(1)(iii) of this section.
(7) Operate the engine over the first engine duty cycle. Record
measurements during the interval. Measure and report NOX
emissions over
[[Page 17713]]
each interval as described in paragraph (b)(2) of this section.
(8) Continue testing engine duty cycles that are derived from the
other vehicle duty cycles until testing is complete.
(9) You may interrupt the fuel-mapping sequence after completing
any interval. You may calibrate analyzers, read and evacuate background
bag samples, or sample dilution air for measuring background
concentration before restarting. Shut down the engine during any
interruption. If you restart the sequence within 30 minutes or less,
restart the sequence at paragraph (d)(6) of this section and then
restart testing at the next interval in the fuel-mapping sequence. If
you restart the sequence after more than 30 minutes, restart the
sequence at paragraph (d)(5) of this section and then restart testing
at the next interval in the fuel-mapping sequence.
(10) The following provisions apply for infrequent regeneration
events, other interruptions during intervals, and otherwise voided
intervals:
(i) Stop testing if an infrequent regeneration event occurs during
a interval or a interval is interrupted for any other reason. Void the
interrupted interval and any additional intervals for which you are not
able to meet requirements for measuring background concentration. If
the infrequent regeneration event occurs between intervals, void
completed intervals only if you are not able to meet requirements for
measuring background concentration for those intervals.
(ii) If an infrequent regeneration event occurs, allow the
regeneration event to finish with the engine operating at a speed and
load that allows effective regeneration.
(iii) If you interrupt testing during an interval, if you restart
the sequence within 30 minutes or less, restart the sequence at
paragraph (d)(6) of this section and then restart testing at the next
interval in the fuel-mapping sequence. If you restart the sequence
after more than 30 minutes, restart the sequence at paragraph (d)(5) of
this section and then restart testing at the next interval in the fuel-
mapping sequence.
(iv) If you void one or more intervals, you must perform additional
testing to get results for all intervals. You may rerun a complete
fuel-mapping sequence or any contiguous part of the fuel-mapping
sequence. If you get a second valid measurement for any interval, use
only the result from the last valid interval. If you restart the
sequence within 30 minutes or less, restart the sequence at paragraph
(d)(6) of this section and then restart testing at the first selected
interval in the fuel-mapping sequence. If you restart the sequence
after more than 30 minutes, restart the sequence at paragraph (d)(5) of
this section and then restart testing at the first selected interval in
the fuel-mapping sequence. Continue testing until you have valid
results for all intervals. The following examples illustrate possible
scenarios for a partial run through a fuel-mapping sequence:
(A) If you voided only the interval associated with the fourth
engine duty cycle in the sequence, you may restart the sequence using
the second and third engine duty cycles as the preconditioning cycles
and stop after completing the interval associated with the fourth
engine duty cycle.
(B) If you voided the intervals associated with the fourth and
sixth engine duty cycles, you may restart the sequence using the second
and third engine duty cycles for preconditioning and stop after
completing the interval associated with the sixth engine duty cycle.
(11) You may send signals to the engine controller during the test,
such as current transmission gear and vehicle speed, if that allows
engine operation during the to better represent in-use operation.
(12) Calculate the fuel mass flow rate, mfuel, for each
duty cycle using one of the following equations:
(i) Determine fuel-consumption rates using emission measurements
from the raw or diluted exhaust, calculate the mass of fuel for each
duty cycle, mfuel[cycle], as follows:
(A) For calculations that use continuous measurement of emissions
and continuous CO2 from urea, calculate
mfuel[cycle] using the following equation:
[GRAPHIC] [TIFF OMITTED] TP28MR22.064
Where:
MC = molar mass of carbon.
wCmeas = carbon mass fraction of fuel (or mixture of
fuels) as determined in 40 CFR 1065.655(d), except that you may not
use the default properties in Table 2 of 40 CFR 1065.655 to
determine a, b, and wC. You may not account for the
contribution to a, b, g, and d of diesel exhaust fluid or other non-
fuel fluids injected into the exhaust.
i = an indexing variable that represents one recorded emission
value.
N = total number of measurements over the duty cycle.
nexh = exhaust molar flow rate from which you measured
emissions.
xCcombdry = amount of carbon from fuel and any injected
fluids in the exhaust per mole of dry exhaust as determined in 40
CFR 1065.655(c).
xH2Oexhdry = amount of H2O in exhaust per mole
of exhaust as determined in 40 CFR 1065.655(c).
[Delta]t = 1/frecord
MCO2 = molar mass of carbon dioxide.
mC02DEFi = mass emission rate of CO2 resulting
from diesel exhaust fluid decomposition over the duty cycle as
determined from Sec. 1036.535(b)(9). If your engine does not
utilize diesel exhaust fluid for emission control, or if you choose
not to perform this correction, set mC02DEFi equal to 0.
Example:
MC = 12.0107 g/mol
wCmeas = 0.867
N = 6680
nexh1= 2.876 mol/s
nexh2 = 2.224 mol/s
xCcombdry1 = 2.61[middot]10-3 mol/mol
xCcombdry2 = 1.91[middot]10-3 mol/mol
xH2Oexh1= 3.53[middot]10-2 mol/mol
xH2Oexh2= 3.13[middot]10-2 mol/mol
frecord = 10 Hz
[Delta]t = 1/10 = 0.1 s
MCO2 = 44.0095 g/mol
mCO2DEF1 = 0.0726 g/s
mCO2DEF2 = 0.0751 g/s
mfueltransientTest1 =
[[Page 17714]]
[GRAPHIC] [TIFF OMITTED] TP28MR22.065
[[Page 17715]]
Where:
i = an indexing variable that represents one recorded value.
N = total number of measurements over the duty cycle. For batch fuel
mass measurements, set N = 1.
mfueli = the fuel mass flow rate, for each point, i,
starting from i = 1.
[Delta]t = 1/frecord
frecord = the data recording frequency.
Example:
N = 6680
mfuel1 = 1.856 g/s
mfuel2 = 1.962 g/s
frecord = 10 Hz
Dt = 1/10 = 0.1 s
mfueltransient = (1.856 + 1.962 + . . . +
mfuel6680) [middot] 0.1
mfueltransient = 111.95 g
(13) Correct the measured or calculated fuel mass flow rate,
mfuel, for each result to a mass-specific net energy content
of a reference fuel as described in Sec. 1036.535(e), replacing
mifuel with mfuel in Eq. 1036.535-4.
(e) Determine GEM inputs. Use the results of engine testing in
paragraph (d) of this section to determine the GEM inputs for the
transient duty cycle and optionally for each of the highway cruise
cycles corresponding to each simulated vehicle configuration as
follows:
(1) Your declared fuel mass consumption, mfuel[cycle].
Using the calculated fuel mass consumption values described in
paragraph (d) of this section, declare values using the methods
described in Sec. 1036.535(g)(2) and (3).
(2) We will determine mfuel[cycle] values using the
method described in Sec. 1036.535(g)(3).
[GRAPHIC] [TIFF OMITTED] TP28MR22.066
(4) Positive work determined according to 40 CFR part 1065,
W[cycle], by using the engine speed and engine torque
measured during the engine test while the vehicle is moving. Note that
the engine cycle created by GEM has a flag to indicate when the vehicle
is moving.
(5) The engine idle speed and torque, by taking the average engine
speed and torque measured during the engine test while the vehicle is
not moving. Note that the engine cycle created by GEM has a flag to
indicate when the vehicle is moving.
(6) The following table illustrates the GEM data inputs
corresponding to the different vehicle configurations for a given duty
cycle:
[GRAPHIC] [TIFF OMITTED] TP28MR22.067
Sec. 1036.543 Carbon balance error verification.
The optional carbon balance error verification in 40 CFR 1065.543
compares independent assessments of the flow of carbon through the
system (engine plus aftertreatment). This procedure applies for each
individual interval in Sec. 1036.535(b), (c), and (d), Sec. 1036.540,
and 40 CFR 1037.550.
Subpart G--Special Compliance Provisions
Sec. 1036.601 Overview of compliance provisions.
(a) Engine and vehicle manufacturers, as well as owners, operators,
and rebuilders of engines subject to the requirements of this part, and
all other persons, must observe the provisions of this part, the
provisions of 40 CFR part 1068, and the provisions of the Clean Air
Act. The provisions of 40 CFR part 1068 apply for heavy-duty highway
engines as specified in that part, subject to the following provisions:
(1) The exemption provisions of 40 CFR 1068.201 through 1068.230,
1068.240, and 1068.260 through 265 apply for heavy-duty motor vehicle
engines. The other exemption provisions, which are specific to
[[Page 17716]]
nonroad engines, do not apply for heavy-duty vehicles or heavy-duty
engines.
(2) Engine signals to indicate a need for maintenance under Sec.
1036.125(a)(1)(ii) are considered an element of design of the emission
control system. Disabling, resetting, or otherwise rendering such
signals inoperative without also performing the indicated maintenance
procedure is therefore prohibited under 40 CFR 1068.101(b)(1).
(3) The warranty-related prohibitions in section 203(a)(4) of the
Act (42 U.S.C. 7522(a)(4)) apply to manufacturers of new heavy-duty
highway engines in addition to the prohibitions described in 40 CFR
1068.101(b)(6). We may assess a civil penalty up to $44,539 for each
engine or vehicle in violation.
(b) The following provisions from 40 CFR parts 85 and 86 continue
to apply after model year 2026 for engines subject to the requirements
of this part:
(1) The tampering prohibition in 40 CFR 1068.101(b)(1) applies for
alternative fuel conversions as specified in 40 CFR part 85, subpart F.
(2) Engine manufacturers must meet service information requirements
as specified in 40 CFR 86.010-38(j).
(3) Provisions related to nonconformance penalties apply as
described in 40 CFR part 86, subpart L.
(4) The manufacturer-run in-use testing program applies as
described in 40 CFR part 86, subpart T.
(c) The emergency vehicle field modification provisions of 40 CFR
85.1716 apply with respect to the standards of this part.
(d) Subpart C of this part describes how to test and certify dual-
fuel and flexible-fuel engines. Some multi-fuel engines may not fit
either of those defined terms. For such engines, we will determine
whether it is most appropriate to treat them as single-fuel engines,
dual-fuel engines, or flexible-fuel engines based on the range of
possible and expected fuel mixtures. For example, an engine might burn
natural gas but initiate combustion with a pilot injection of diesel
fuel. If the engine is designed to operate with a single fueling
algorithm (i.e., fueling rates are fixed at a given engine speed and
load condition), we would generally treat it as a single-fuel engine.
In this context, the combination of diesel fuel and natural gas would
be its own fuel type. If the engine is designed to also operate on
diesel fuel alone, we would generally treat it as a dual-fuel engine.
If the engine is designed to operate on varying mixtures of the two
fuels, we would generally treat it as a flexible-fuel engine. To the
extent that requirements vary for the different fuels or fuel mixtures,
we may apply the more stringent requirements.
Sec. 1036.605 Alternate emission standards for engines used in
specialty vehicles.
Starting in model year 2027, compression-ignition engines at or
above 56 kW and spark-ignition engines of any size that will be
installed in specialty vehicles as allowed by 40 CFR 1037.605 are
exempt from the standards of subpart B this part. Qualifying engines
must certify under this part by meeting alternate emission standards as
follows:
(a) Spark-ignition engines must be of a configuration that is
identical to one that is certified under 40 CFR part 1048 to Blue Sky
standards under 40 CFR 1048.140.
(b) Compression-ignition engines must be of a configuration that is
identical to one that is certified under 40 CFR part 1039, and meet the
following additional standards using the same duty cycles that apply
under 40 CFR part 1039:
(1) The engines must be certified with a Family Emission Limit for
PM of 0.020 g/kW-hr.
(2) Diesel-fueled engines using selective catalytic reduction must
meet an emission standard of 0.1 g/kW-hr for N2O.
(c) Except as specified in this section, engines certified under
this section must meet all the requirements that apply under 40 CFR
part 1039 or 1048 instead of the comparable provisions in this part.
Before shipping engines under this section, you must have written
assurance from vehicle manufacturers that they need a certain number of
exempted engines under this section. In your annual production report
under 40 CFR 1039.250 or 1048.250, count these engines separately and
identify the vehicle manufacturers that will be installing them. Treat
these engines as part of the corresponding engine family under 40 CFR
part 1039 or part 1048 for compliance purposes such as testing
production engines, in-use testing, defect reporting, and recall.
(d) The engines must be labeled as described in Sec. 1036.135,
with the following statement instead of the one specified in Sec.
1036.135(c)(8): ``This engine conforms to alternate standards for
specialty vehicles under 40 CFR 1036.605.'' Engines certified under
this section may not have the label specified for nonroad engines in 40
CFR part 1039 or part 1048 or any other label identifying them as
nonroad engines.
(e) In a separate application for a certificate of conformity,
identify the corresponding nonroad engine family, describe the label
required under section, state that you meet applicable diagnostic
requirements under 40 CFR part 1039 or part 1048, and identify your
projected U.S.-directed production volume.
(f) No additional certification fee applies for engines certified
under this section.
(g) Engines certified under this section may not generate or use
emission credits under this part or under 40 CFR part 1039. The
vehicles in which these engines are installed may generate or use
emission credits as described in 40 CFR part 1037.
Sec. 1036.610 Off-cycle technology credits and adjustments for
reducing greenhouse gas emissions.
(a) You may ask us to apply the provisions of this section for
CO2 emission reductions resulting from powertrain
technologies that were not in common use with heavy-duty vehicles
before model year 2010 that are not reflected in the specified
procedure. While you are not required to prove that such technologies
were not in common use with heavy-duty vehicles before model year 2010,
we will not approve your request if we determine that they do not
qualify. We will apply these provisions only for technologies that will
result in a measurable, demonstrable, and verifiable real-world
CO2 reduction. Note that prior to model year 2016, these
technologies were referred to as ``innovative technologies''.
(b) The provisions of this section may be applied as either an
improvement factor (used to adjust emission results) or as a separate
credit, consistent with good engineering judgment. Note that the term
``credit'' in this section describes an additive adjustment to emission
rates and is not equivalent to an emission credit in the ABT program of
subpart H of this part. We recommend that you base your credit/
adjustment on A to B testing of pairs of engines/vehicles differing
only with respect to the technology in question.
(1) Calculate improvement factors as the ratio of in-use emissions
with the technology divided by the in-use emissions without the
technology. Adjust the emission results by multiplying by the
improvement factor. Use the improvement-factor approach where good
engineering judgment indicates that the actual benefit will be
proportional to emissions measured over the procedures specified in
this part. For example, the benefits from technologies that reduce
engine operation would generally be proportional to the engine's
emission rate.
[[Page 17717]]
(2) Calculate separate credits based on the difference between the
in-use emission rate (g/ton-mile) with the technology and the in-use
emission rate without the technology. Subtract this value from your
measured emission result and use this adjusted value to determine your
FEL. We may also allow you to calculate the credits based on g/
hp[middot]hr emission rates. Use the separate-credit approach where
good engineering judgment indicates that the actual benefit will not be
proportional to emissions measured over the procedures specified in
this part.
(3) We may require you to discount or otherwise adjust your
improvement factor or credit to account for uncertainty or other
relevant factors.
(c) Send your request to the Designated Compliance Officer. We
recommend that you do not begin collecting data (for submission to EPA)
before contacting us. For technologies for which the vehicle
manufacturer could also claim credits (such as transmissions in certain
circumstances), we may require you to include a letter from the vehicle
manufacturer stating that it will not seek credits for the same
technology. Your request must contain the following items:
(1) A detailed description of the off-cycle technology and how it
functions to reduce CO2 emissions under conditions not
represented on the duty cycles required for certification.
(2) A list of the engine configurations that will be equipped with
the technology.
(3) A detailed description and justification of the selected
engines.
(4) All testing and simulation data required under this section,
plus any other data you have considered in your analysis. You may ask
for our preliminary approval of your plan under Sec. 1036.210.
(5) A complete description of the methodology used to estimate the
off-cycle benefit of the technology and all supporting data, including
engine testing and in-use activity data. Also include a statement
regarding your recommendation for applying the provisions of this
section for the given technology as an improvement factor or a credit.
(6) An estimate of the off-cycle benefit by engine model, and the
fleetwide benefit based on projected sales of engine models equipped
with the technology.
(7) A demonstration of the in-use durability of the off-cycle
technology, based on any available engineering analysis or durability
testing data (either by testing components or whole engines).
(d) We may seek public comment on your request, consistent with the
provisions of 40 CFR 86.1869-12(d). However, we will generally not seek
public comment on credits/adjustments based on A to B engine
dynamometer testing, chassis testing, or in-use testing.
(e) We may approve an improvement factor or credit for any
configuration that is properly represented by your testing.
(1) For model years before 2021, you may continue to use an
approved improvement factor or credit for any appropriate engine
families in future model years through 2020.
(2) For model years 2021 and later, you may not rely on an approval
for model years before 2021. You must separately request our approval
before applying an improvement factor or credit under this section for
2021 and later engines, even if we approved an improvement factor or
credit for similar engine models before model year 2021. Note that
approvals for model year 2021 and later may carry over for multiple
years.
Sec. 1036.615 Engines with Rankine cycle waste heat recovery and
hybrid powertrains.
This section specifies how to generate advanced-technology emission
credits for hybrid powertrains that include energy storage systems and
regenerative braking (including regenerative engine braking) and for
engines that include Rankine-cycle (or other bottoming cycle) exhaust
energy recovery systems. This section applies only for model year 2020
and earlier engines.
(a) Pre-transmission hybrid powertrains. Test pre-transmission
hybrid powertrains with the hybrid engine procedures of 40 CFR part
1065 or with the post-transmission procedures in 40 CFR 1037.550. Pre-
transmission hybrid powertrains are those engine systems that include
features to recover and store energy during engine motoring operation
but not from the vehicle's wheels. Engines certified with pre-
transmission hybrid powertrains must be certified to meet the
diagnostic requirements as specified in Sec. 1036.110 with respect to
powertrain components and systems; if different manufacturers produce
the engine and the hybrid powertrain, the hybrid powertrain
manufacturer may separately certify its powertrain relative to
diagnostic requirements.
(b) Rankine engines. Test engines that include Rankine-cycle
exhaust energy recovery systems according to the procedures specified
in subpart F of this part unless we approve alternate procedures.
(c) Calculating credits. Calculate credits as specified in subpart
H of this part. Credits generated from engines and powertrains
certified under this section may be used in other averaging sets as
described in Sec. 1036.740(c).
(d) Off-cycle technologies. You may certify using both the
provisions of this section and the off-cycle technology provisions of
Sec. 1036.610, provided you do not double-count emission benefits.
Sec. 1036.620 Alternate CO2 standards based on model year 2011
compression-ignition engines.
For model years 2014 through 2016, you may certify your
compression-ignition engines to the CO2 standards of this
section instead of the CO2 standards in Sec. 1036.108.
However, you may not certify engines to these alternate standards if
they are part of an averaging set in which you carry a balance of
banked credits. You may submit applications for certifications before
using up banked credits in the averaging set, but such certificates
will not become effective until you have used up (or retired) your
banked credits in the averaging set. For purposes of this section, you
are deemed to carry credits in an averaging set if you carry credits
from advanced technology that are allowed to be used in that averaging
set.
(a) The standards of this section are determined from the measured
emission rate of the engine of the applicable baseline 2011 engine
family or families as described in paragraphs (b) and (c) of this
section. Calculate the CO2 emission rate of the baseline
engine using the same equations used for showing compliance with the
otherwise applicable standard. The alternate CO2 standard
for light and medium heavy-duty vocational-certified engines (certified
for CO2 using the transient cycle) is equal to the baseline
emission rate multiplied by 0.975. The alternate CO2
standard for tractor-certified engines (certified for CO2
using the SET duty cycle) and all other Heavy HDE is equal to the
baseline emission rate multiplied by 0.970. The in-use FEL for these
engines is equal to the alternate standard multiplied by 1.03.
(b) This paragraph (b) applies if you do not certify all your
engine families in the averaging set to the alternate standards of this
section. Identify separate baseline engine families for each engine
family that you are certifying to the alternate standards of this
section. For an engine family to be considered the baseline engine
family, it must meet the following criteria:
(1) It must have been certified to all applicable emission
standards in model year 2011. If the baseline engine was
[[Page 17718]]
certified to a NOX FEL above the standard and incorporated
the same emission control technologies as the new engine family, you
may adjust the baseline CO2 emission rate to be equivalent
to an engine meeting the 0.20 g/hp[middot]hr NOX standard
(or your higher FEL as specified in this paragraph (b)(1)), using
certification results from model years 2009 through 2011, consistent
with good engineering judgment.
(i) Use the following equation to relate model year 2009-2011
NOX and CO2 emission rates (g/hp[middot]hr):
CO2 = a x log(NOX)+b.
(ii) For model year 2014-2016 engines certified to NOX
FELs above 0.20 g/hp[middot]hr, correct the baseline CO2
emissions to the actual NOX FELs of the 2014-2016 engines.
(iii) Calculate separate adjustments for emissions over the SET
duty cycle and the transient cycle.
(2) The baseline configuration tested for certification must have
the same engine displacement as the engines in the engine family being
certified to the alternate standards, and its rated power must be
within five percent of the highest rated power in the engine family
being certified to the alternate standards.
(3) The model year 2011 U.S.-directed production volume of the
configuration tested must be at least one percent of the total 2011
U.S.-directed production volume for the engine family.
(4) The tested configuration must have cycle-weighted BSFC
equivalent to or better than all other configurations in the engine
family.
(c) This paragraph (c) applies if you certify all your engine
families in the primary intended service class to the alternate
standards of this section. For purposes of this section, you may
combine Light HDE and Medium HDE into a single averaging set. Determine
your baseline CO2 emission rate as the production-weighted
emission rate of the certified engine families you produced in the 2011
model year. If you produce engines for both tractors and vocational
vehicles, treat them as separate averaging sets. Adjust the
CO2 emission rates to be equivalent to an engine meeting the
average NOX FEL of new engines (assuming engines certified
to the 0.20 g/hp[middot]hr NOX standard have a
NOX FEL equal to 0.20 g/hp[middot]hr), as described in
paragraph (b)(1) of this section.
(d) Include the following statement on the emission control
information label: ``THIS ENGINE WAS CERTIFIED TO AN ALTERNATE
CO2 STANDARD UNDER Sec. 1036.620.''
(e) You may not bank CO2 emission credits for any engine
family in the same averaging set and model year in which you certify
engines to the standards of this section. You may not bank any
advanced-technology credits in any averaging set for the model year you
certify under this section (since such credits would be available for
use in this averaging set). Note that the provisions of Sec. 1036.745
apply for deficits generated with respect to the standards of this
section.
(f) You need our approval before you may certify engines under this
section, especially with respect to the numerical value of the
alternate standards. We will not approve your request if we determine
that you manipulated your engine families or engine configurations to
certify to less stringent standards, or that you otherwise have not
acted in good faith. You must keep and provide to us any information we
need to determine that your engine families meet the requirements of
this section. Keep these records for at least five years after you stop
producing engines certified under this section.
Sec. 1036.625 In-use compliance with CO2 family emission limits
(FELs).
Section 1036.225 describes how to change the FEL for an engine
family during the model year. This section, which describes how you may
ask us to increase an engine family's CO2 FEL after the end
of the model year, is intended to address circumstances in which it is
in the public interest to apply a higher in-use CO2 FEL
based on forfeiting an appropriate number of emission credits. For
example, this may be appropriate where we determine that recalling
vehicles would not significantly reduce in-use emissions. We will
generally not allow this option where we determine the credits being
forfeited would likely have expired.
(a) You may ask us to increase an engine family's FEL after the end
of the model year if you believe some of your in-use engines exceed the
CO2 FEL that applied during the model year (or the
CO2 emission standard if the family did not generate or use
emission credits). We may consider any available information in making
our decision to approve or deny your request.
(b) If we approve your request under this section, you must apply
emission credits to cover the increased FEL for all affected engines.
Apply the emission credits as part of your credit demonstration for the
current production year. Include the appropriate calculations in your
final report under Sec. 1036.730.
(c) Submit your request to the Designated Compliance Officer.
Include the following in your request:
(1) Identify the names of each engine family that is the subject of
your request. Include separate family names for different model years
(2) Describe why your request does not apply for similar engine
models or additional model years, as applicable.
(3) Identify the FEL(s) that applied during the model year and
recommend a replacement FEL for in-use engines; include a supporting
rationale to describe how you determined the recommended replacement
FEL.
(4) Describe whether the needed emission credits will come from
averaging, banking, or trading.
(d) If we approve your request, we will identify the replacement
FEL. The value we select will reflect our best judgment to accurately
reflect the actual in-use performance of your engines, consistent with
the testing provisions specified in this part. We may apply the higher
FELs to other engine families from the same or different model years to
the extent they used equivalent emission controls. We may include any
appropriate conditions with our approval.
(e) If we order a recall for an engine family under 40 CFR
1068.505, we will no longer approve a replacement FEL under this
section for any of your engines from that engine family, or from any
other engine family that relies on equivalent emission controls.
Sec. 1036.630 Certification of engine greenhouse gas emissions for
powertrain testing.
For engines included in powertrain families under 40 CFR part 1037,
you may choose to include the corresponding engine emissions in your
engine families under this part instead of (or in addition to) the
otherwise applicable engine fuel maps.
(a) If you choose to certify powertrain fuel maps in an engine
family, the declared powertrain emission levels become standards that
apply for selective enforcement audits and in-use testing. We may
require that you provide to us the engine cycle (not normalized)
corresponding to a given powertrain for each of the specified duty
cycles.
(b) If you choose to certify only fuel map emissions for an engine
family and to not certify emissions over powertrain cycles under 40 CFR
1037.550, we will not presume you are responsible for emissions over
the powertrain cycles. However, where we determine that you are
responsible in whole or in part for the emission exceedance in such
cases,
[[Page 17719]]
we may require that you participate in any recall of the affected
vehicles. Note that this provision to limit your responsibility does
not apply if you also hold the certificate of conformity for the
vehicle.
(c) If you split an engine family into subfamilies based on
different fuel-mapping procedures as described in Sec. 1036.230(f)(2),
the fuel-mapping procedures you identify for certifying each subfamily
also apply for selective enforcement audits and in-use testing.
Sec. 1036.635 [Reserved]
Sec. 1036.655 Special provisions for diesel-fueled engines sold in
American Samoa or the Commonwealth of the Northern Mariana Islands.
(a) The prohibitions in 40 CFR 1068.101(a)(1) do not apply to
diesel-fueled engines, subject to the following conditions:
(1) The engine is intended for use and will be used in American
Samoa or the Commonwealth of the Northern Mariana Islands.
(2) The engine meets the emission standards that applied to model
year 2006 engines as specified in appendix A of this part.
(3) You meet all the requirements of 40 CFR 1068.265.
(b) If you introduce an engine into U.S. commerce under this
section, you must meet the labeling requirements in Sec. 1036.135, but
add the following statement instead of the compliance statement in
Sec. 1036.135(c)(8):
THIS ENGINE (or VEHICLE, as applicable) CONFORMS TO US EPA EMISSION
STANDARDS APPLICABLE TO MODEL YEAR 2006. THIS ENGINE (or VEHICLE, as
applicable) DOES NOT CONFORM TO US EPA EMISSION REQUIREMENTS IN EFFECT
AT TIME OF PRODUCTION AND MAY NOT BE IMPORTED INTO THE UNITED STATES OR
ANY TERRITORY OF THE UNITED STATES EXCEPT AMERICAN SAMOA OR THE
COMMONWEALTH OF THE NORTHERN MARIANA ISLANDS.
(c) Introducing into U.S. commerce an engine exempted under this
section in any state or territory of the United States other than
American Samoa or the Commonwealth of the Northern Mariana Islands,
throughout its lifetime, violates the prohibitions in 40 CFR
1068.101(a)(1), unless it is exempt under a different provision.
(d) The exemption provisions in this section also applied for model
year 2007 and later engines introduced into commerce in Guam before
[the effective date of the final rule].
Subpart H--Averaging, Banking, and Trading for Certification
Sec. 1036.701 General provisions.
(a) You may average, bank, and trade (ABT) emission credits for
purposes of certification as described in this subpart and in subpart B
of this part to show compliance with the standards of Sec. Sec.
1036.104 and 1036.108. Participation in this program is voluntary. Note
that certification to NOX standards in Sec. 1036.104 is
based on a Family Emission Limit (FEL) and certification to
CO2 standards in Sec. 1036.108 is based on a Family
Certification Level (FCL). This subpart refers to ``FEL/FCL'' to
simultaneously refer to FELs for NOX and FCLs for
CO2. Note also that subpart B of this part requires you to
assign an FCL to all engine families, whether or not they participate
in the ABT provisions of this subpart.
(b) The definitions of subpart I of this part apply to this subpart
in addition to the following definitions:
(1) Actual emission credits means emission credits you have
generated that we have verified by reviewing your final report.
(2) Averaging set means a set of engines in which emission credits
may be exchanged. See Sec. 1036.740.
(3) Broker means any entity that facilitates a trade of emission
credits between a buyer and seller.
(4) Buyer means the entity that receives emission credits as a
result of a trade.
(5) Reserved emission credits means emission credits you have
generated that we have not yet verified by reviewing your final report.
(6) Seller means the entity that provides emission credits during a
trade.
(7) Standard means the emission standard that applies under subpart
B of this part for engines not participating in the ABT program of this
subpart.
(8) Trade means to exchange emission credits, either as a buyer or
seller.
(c) Emission credits may be exchanged only within an averaging set,
except as specified in Sec. 1036.740.
(d) You may not use emission credits generated under this subpart
to offset any emissions that exceed an FEL/FCL or standard. This
paragraph (d) applies for all testing, including certification testing,
in-use testing, selective enforcement audits, and other production-line
testing. However, if emissions from an engine exceed an FEL/FCL or
standard (for example, during a selective enforcement audit), you may
use emission credits to recertify the engine family with a higher FEL/
FCL that applies only to future production.
(e) You may use either of the following approaches to retire or
forego emission credits:
(1) You may retire emission credits generated from any number of
your engines. This may be considered donating emission credits to the
environment. Identify any such credits in the reports described in
Sec. 1036.730. Engines must comply with the applicable FELs even if
you donate or sell the corresponding emission credits. Donated credits
may no longer be used by anyone to demonstrate compliance with any EPA
emission standards.
(2) You may certify an engine family using an FEL/FCL below the
emission standard as described in this part and choose not to generate
emission credits for that family. If you do this, you do not need to
calculate emission credits for those engine families, and you do not
need to submit or keep the associated records described in this subpart
for that family.
(f) Emission credits may be used in the model year they are
generated. Surplus emission credits may be banked for future model
years. Surplus emission credits may sometimes be used for past model
years, as described in Sec. 1036.745.
(g) You may increase or decrease an FEL/FCL during the model year
by amending your application for certification under Sec. 1036.225.
The new FEL/FCL may apply only to engines you have not already
introduced into commerce.
(h) See Sec. 1036.740 for special credit provisions that apply for
greenhouse gas credits generated under 40 CFR 86.1819-14(k)(7) or Sec.
1036.615 or 40 CFR 1037.615.
(i) Unless the regulations in this part explicitly allow it, you
may not calculate Phase 1 credits more than once for any emission
reduction. For example, if you generate Phase 1 CO2 emission
credits for a hybrid engine under this part for a given vehicle, no one
may generate CO2 emission credits for that same hybrid
engine and the associated vehicle under 40 CFR part 1037. However,
Phase 1 credits could be generated for identical vehicles using engines
that did not generate credits under this part.
(j) Credits you generate with compression-ignition engines in 2020
and earlier model years may be used in model year 2021 and later as
follows:
(1) For credit-generating engines certified to the tractor engine
standards in Sec. 1036.108, you may use credits calculated relative to
the tractor engine standards.
[[Page 17720]]
(2) For credit-generating engines certified to the vocational
engine standards in Sec. 1036.108, you may optionally carry over
adjusted vocational credits from an averaging set, and you may use
credits calculated relative to the emission levels in the following
table:
Table 1 to Paragraph (j)(2) of Sec. 1036.701--Emission Levels for
Credit Calculation
------------------------------------------------------------------------
Medium heavy-duty engines Heavy heavy-duty engines
------------------------------------------------------------------------
558 g/hp[middot]hr........................ 525 g/hp[middot]hr.
------------------------------------------------------------------------
(k) Engine families you certify with a nonconformance penalty under
40 CFR part 86, subpart L, may not generate emission credits.
Sec. 1036.705 Generating and calculating emission credits.
(a) The provisions of this section apply separately for calculating
emission credits for each pollutant.
(b) For each participating family, calculate positive or negative
emission credits relative to the otherwise applicable emission
standard. Calculate positive emission credits for a family that has an
FEL/FCL below the standard. Calculate negative emission credits for a
family that has an FEL/FCL above the standard. Sum your positive and
negative credits for the model year before rounding.
(1) Calculate emission credits to the nearest megagram (Mg) for
each family or subfamily using the following equation:
[GRAPHIC] [TIFF OMITTED] TP28MR22.068
Where:
Std = the emission standard, in (mg NOX)/hp[middot]hr or
(g CO2)/hp[middot]hr, that applies under subpart B of
this part for engines not participating in the ABT program of this
subpart (the ``otherwise applicable standard'').
FL = the engine family's FEL for NOX, in mg/hp[middot]hr,
and FCL for CO2, in g/hp[middot]hr, rounded to the same
number of decimal places as the emission standard.
CF = a transient cycle conversion factor (hp[middot]hr/mile),
calculated by dividing the total (integrated) horsepower-hour over
the applicable duty cycle by 6.3 miles for engines subject to spark-
ignition standards and 6.5 miles for engines subject to compression-
ignition standards. This represents the average work performed over
the duty cycle. See paragraph (b)(3) of this section for provisions
that apply for CO2.
Volume = the number of engines eligible to participate in the
averaging, banking, and trading program within the given engine
family or subfamily during the model year, as described in paragraph
(c) of this section.
UL = the useful life for the standard that applies for a given
primary intended service class, in miles.
c = use 10-6 for CO2 and 10-9 for
NOX.
Example for model year 2025 Heavy HDE generating CO2 credits for a
model year 2028 Heavy HDE:
Std = 432 g/hp[middot]hr
FL = 401 g/hp[middot]hr
CF = 9.78 hp[middot]hr/mile
Volume = 15,342
UL = 435,000 miles
c = 10-6
Emission credits = (432-401) [middot] 9.78 [middot] 15,342 [middot]
435,000 [middot] 10-6 = 28,131,142 Mg
(2) [Reserved]
(3) The following additional provisions apply for calculating
CO2 credits:
(i) For engine families certified to both the vocational and
tractor engine standards, calculate credits separately for the
vocational engines and the tractor engines. We may allow you to use
statistical methods to estimate the total production volumes where a
small fraction of the engines cannot be tracked precisely.
(ii) Calculate the transient cycle conversion factor for vocational
engines based on the average of vocational engine configurations
weighted by their production volumes. Similarly, calculate the
transient cycle conversion factor for tractor engines based on the
average of tractor engine configurations weighted by their production
volumes. Note that calculating the transient cycle conversion factor
for tractors requires you to use the conversion factor even for engines
certified to standards based on the SET duty cycle.
(iii) The FCL for CO2 is based on measurement over the
FTP duty cycle for vocational engines and over the SET duty cycle for
tractor engines.
(4) You may not generate emission credits for tractor engines
(i.e., engines not certified to the transient cycle for CO2)
installed in vocational vehicles (including vocational tractors
certified under 40 CFR 1037.630 or exempted under 40 CFR 1037.631). We
will waive this provision where you demonstrate that less than five
percent of the engines in your tractor family were installed in
vocational vehicles. For example, if you know that 96 percent of your
tractor engines were installed in non-vocational tractors but cannot
determine the vehicle type for the remaining four percent, you may
generate credits for all the engines in the family.
(5) You may generate CO2 emission credits from a model
year 2021 or later medium heavy-duty engine family subject to spark-
ignition standards for exchanging with other engine families only if
the engines in the family are gasoline-fueled. You may generate
CO2 credits from non-gasoline engine families only for the
purpose of offsetting CH4 and/or N2O emissions
within the same engine family as described in paragraph (d) of this
section.
(c) As described in Sec. 1036.730, compliance with the
requirements of this subpart is determined at the end of the model year
based on actual U.S.-directed production volumes. Keep appropriate
records to document these production volumes. Do not include any of the
following engines to calculate emission credits:
(1) Engines that you do not certify to the CO2 standards
of this part because they are permanently exempted under subpart G of
this part or under 40 CFR part 1068.
(2) Exported engines.
(3) Engines not subject to the requirements of this part, such as
those excluded under Sec. 1036.5. For example, do not include engines
used in vehicles certified to the greenhouse gas standards of 40 CFR
86.1819.
(4) Any other engines if we indicate elsewhere in this part that
they are not to be included in the calculations of this subpart.
(d) You may use CO2 emission credits to show compliance
with CH4 and/or N2O FELs instead of the otherwise
applicable emission standards. To do
[[Page 17721]]
this, calculate the CH4 and/or N2O emission
credits needed (negative credits) using the equation in paragraph (b)
of this section, using the FEL(s) you specify for your engines during
certification instead of the FCL. You must use 34 Mg of positive
CO2 credits to offset 1 Mg of negative CH4
credits for model year 2021 and later engines, and you must use 25 Mg
of positive CO2 credits to offset 1 Mg of negative
CH4 credits for earlier engines. You must use 298 Mg of
positive CO2 credits to offset 1 Mg of negative
N2O credits.
Sec. 1036.710 Averaging.
(a) Averaging is the exchange of emission credits among your engine
families. You may average emission credits only within the same
averaging set, except as specified in Sec. 1036.740.
(b) You may certify one or more engine families to an FEL/FCL above
the applicable standard, subject to any applicable FEL caps and other
the provisions in subpart B of this part, if you show in your
application for certification that your projected balance of all
emission-credit transactions in that model year is greater than or
equal to zero, or that a negative balance is allowed under Sec.
1036.745.
(c) If you certify an engine family to an FEL/FCL that exceeds the
otherwise applicable standard, you must obtain enough emission credits
to offset the engine family's deficit by the due date for the final
report required in Sec. 1036.730. The emission credits used to address
the deficit may come from your other engine families that generate
emission credits in the same model year (or from later model years as
specified in Sec. 1036.745), from emission credits you have banked, or
from emission credits you obtain through trading.
Sec. 1036.715 Banking.
(a) Banking is the retention of surplus emission credits by the
manufacturer generating the emission credits for use in future model
years for averaging or trading.
(b) You may designate any emission credits you plan to bank in the
reports you submit under Sec. 1036.730 as reserved credits. During the
model year and before the due date for the final report, you may
designate your reserved emission credits for averaging or trading.
(c) Reserved credits become actual emission credits when you submit
your final report. However, we may revoke these emission credits if we
are unable to verify them after reviewing your reports or auditing your
records.
(d) Banked credits retain the designation of the averaging set in
which they were generated.
Sec. 1036.720 Trading.
(a) Trading is the exchange of emission credits between
manufacturers. You may use traded emission credits for averaging,
banking, or further trading transactions. Traded emission credits
remain subject to the averaging-set restrictions based on the averaging
set in which they were generated.
(b) You may trade actual emission credits as described in this
subpart. You may also trade reserved emission credits, but we may
revoke these emission credits based on our review of your records or
reports or those of the company with which you traded emission credits.
You may trade banked credits within an averaging set to any certifying
manufacturer.
(c) If a negative emission credit balance results from a
transaction, both the buyer and seller are liable, except in cases we
deem to involve fraud. See Sec. 1036.255(e) for cases involving fraud.
We may void the certificates of all engine families participating in a
trade that results in a manufacturer having a negative balance of
emission credits. See Sec. 1036.745.
Sec. 1036.725 Required information for certification.
(a) You must declare in your application for certification your
intent to use the provisions of this subpart for each engine family
that will be certified using the ABT program. You must also declare the
FEL/FCL you select for the engine family for each pollutant for which
you are using the ABT program. Your FELs must comply with the
specifications of subpart B of this part, including the FEL caps.
(b) Include the following in your application for certification:
(1) A statement that, to the best of your belief, you will not have
a negative balance of emission credits for any averaging set when all
emission credits are calculated at the end of the year; or a statement
that you will have a negative balance of emission credits for one or
more averaging sets, but that it is allowed under Sec. 1036.745.
(2) Detailed calculations of projected emission credits (positive
or negative) based on projected U.S.-directed production volumes. We
may require you to include similar calculations from your other engine
families to project your net credit balances for the model year. If you
project negative emission credits for a family, state the source of
positive emission credits you expect to use to offset the negative
emission credits.
Sec. 1036.730 ABT reports.
(a) If you certify any of your engine families using the ABT
provisions of this subpart, you must send us a final report by
September 30 following the end of the model year.
(b) Your report must include the following information for each
engine family participating in the ABT program:
(1) Engine-family designation and averaging set.
(2) The emission standards that would otherwise apply to the engine
family.
(3) The FEL/FCL for each pollutant. If you change the FEL/FCL after
the start of production, identify the date that you started using the
new FEL/FCL and/or give the engine identification number for the first
engine covered by the new FEL/FCL. In this case, identify each
applicable FEL/FCL and calculate the positive or negative emission
credits as specified in Sec. 1036.225(f).
(4) The projected and actual U.S.-directed production volumes for
the model year. If you changed an FEL/FCL during the model year,
identify the actual U.S.-directed production volume associated with
each FEL/FCL.
(5) The transient cycle conversion factor for each engine
configuration as described in Sec. 1036.705.
(6) Useful life.
(7) Calculated positive or negative emission credits for the whole
engine family. Identify any emission credits that you traded, as
described in paragraph (d)(1) of this section.
(c) Your report must include the following additional information:
(1) Show that your net balance of emission credits from all your
participating engine families in each averaging set in the applicable
model year is not negative, except as allowed under Sec. 1036.745.
Your credit tracking must account for the limitation on credit life
under Sec. 1036.740(d).
(2) State whether you will reserve any emission credits for
banking.
(3) State that the report's contents are accurate.
(d) If you trade emission credits, you must send us a report within
90 days after the transaction, as follows:
(1) As the seller, you must include the following information in
your report:
(i) The corporate names of the buyer and any brokers.
(ii) A copy of any contracts related to the trade.
(iii) The averaging set corresponding to the engine families that
generated emission credits for the trade, including the number of
emission credits from each averaging set.
[[Page 17722]]
(2) As the buyer, you must include the following information in
your report:
(i) The corporate names of the seller and any brokers.
(ii) A copy of any contracts related to the trade.
(iii) How you intend to use the emission credits, including the
number of emission credits you intend to apply for each averaging set.
(e) Send your reports electronically to the Designated Compliance
Officer using an approved information format. If you want to use a
different format, send us a written request with justification for a
waiver.
(f) Correct errors in your report as follows:
(1) If you or we determine by September 30 after the end of the
model year that errors mistakenly decreased your balance of emission
credits, you may correct the errors and recalculate the balance of
emission credits. You may not make these corrections for errors that
are determined later than September 30 after the end of the model year.
If you report a negative balance of emission credits, we may disallow
corrections under this paragraph (f)(1).
(2) If you or we determine any time that errors mistakenly
increased your balance of emission credits, you must correct the errors
and recalculate the balance of emission credits.
Sec. 1036.735 Recordkeeping.
(a) You must organize and maintain your records as described in
this section. We may review your records at any time.
(b) Keep the records required by this section for at least eight
years after the due date for the end-of-year report. You may not use
emission credits for any engines if you do not keep all the records
required under this section. You must therefore keep these records to
continue to bank valid credits. Store these records in any format and
on any media, as long as you can promptly send us organized, written
records in English if we ask for them. You must keep these records
readily available. We may review them at any time.
(c) Keep a copy of the reports we require in Sec. Sec. 1036.725
and 1036.730.
(d) Keep records of the engine identification number (usually the
serial number) for each engine you produce that generates or uses
emission credits under the ABT program. You may identify these numbers
as a range. If you change the FEL after the start of production,
identify the date you started using each FEL/FCL and the range of
engine identification numbers associated with each FEL/FCL. You must
also identify the purchaser and destination for each engine you produce
to the extent this information is available.
(e) We may require you to keep additional records or to send us
relevant information not required by this section in accordance with
the Clean Air Act.
Sec. 1036.740 Restrictions for using emission credits.
The following restrictions apply for using emission credits:
(a) Averaging sets. Except as specified in paragraph (c) of this
section, emission credits may be exchanged only within the following
averaging sets based on primary intended service class:
(1) Spark-ignition HDE.
(2) Light HDE.
(3) Medium HDE.
(4) Heavy HDE.
(b) Applying credits to prior year deficits. Where your
CO2 credit balance for the previous year is negative, you
may apply credits to that deficit only after meeting your credit
obligations for the current year.
(c) CO2 credits from hybrid engines and other advanced
technologies. CO2 credits you generate under Sec. 1036.615
may be used for any of the averaging sets identified in paragraph (a)
of this section; you may also use those credits to demonstrate
compliance with the CO2 emission standards in 40 CFR 86.1819
and 40 CFR part 1037. Similarly, you may use Phase 1 advanced-
technology credits generated under 40 CFR 86.1819-14(k)(7) or 40 CFR
1037.615 to demonstrate compliance with the CO2 standards in
this part. In the case of Spark-ignition HDE and Light HDE you may not
use more than 60,000 Mg of credits from other averaging sets in any
model year.
(1) The maximum CO2 credits you may bring into the
following service class groups is 60,000 Mg per model year:
(i) Spark-ignition HDE, Light HDE, and Light HDV. This group
comprises the averaging sets listed in paragraphs (a)(1) and (2) of
this section and the averaging set listed in 40 CFR 1037.740(a)(1).
(ii) Medium HDE and Medium HDV. This group comprises the averaging
sets listed in paragraph (a)(3) of this section and 40 CFR
1037.740(a)(2).
(iii) Heavy HDE and Heavy HDV. This group comprises the averaging
sets listed in paragraph (a)(4) of this section and 40 CFR
1037.740(a)(3).
(2) Paragraph (c)(1) of this section does not limit the advanced-
technology credits that can be used within a service class group if
they were generated in that same service class group.
(d) NOX and CO2 credit life. NOX and CO2
credits may be used only for five model years after the year in which
they are generated. For example, credits you generate in model year
2027 may be used to demonstrate compliance with emission standards only
through model year 2032.
(e) Other restrictions. Other sections of this part specify
additional restrictions for using emission credits under certain
special provisions.
Sec. 1036.741 Using emission credits from electric vehicles and
hydrogen fuel-cell vehicles.
NOX credits you generate under 40 CFR 1037.616 from
electric vehicles may be used to demonstrate compliance with the
NOX emission standards in this part as follows:
(a) Credits may be averaged, banked, or traded as described in this
subpart H.
(b) Averaging sets apply as specified in Sec. 1036.740 and 40 CFR
1037.102(b)(1).
(c) Banked credits may be used only for five model years as
described in Sec. 1036.740(d).
Sec. 1036.745 End-of-year CO2 credit deficits.
Except as allowed by this section, we may void the certificate of
any engine family certified to an FCL above the applicable standard for
which you do not have sufficient credits by the deadline for submitting
the final report.
(a) Your certificate for an engine family for which you do not have
sufficient CO2 credits will not be void if you remedy the
deficit with surplus credits within three model years. For example, if
you have a credit deficit of 500 Mg for an engine family at the end of
model year 2015, you must generate (or otherwise obtain) a surplus of
at least 500 Mg in that same averaging set by the end of model year
2018.
(b) You may not bank or trade away CO2 credits in the
averaging set in any model year in which you have a deficit.
(c) You may apply only surplus credits to your deficit. You may not
apply credits to a deficit from an earlier model year if they were
generated in a model year for which any of your engine families for
that averaging set had an end-of-year credit deficit.
(d) You must notify us in writing how you plan to eliminate the
credit deficit within the specified time frame. If we determine that
your plan is unreasonable or unrealistic, we may deny an application
for certification for a vehicle family if its FEL would increase your
credit deficit. We may determine that your plan is unreasonable or
unrealistic based on a consideration of past and projected use of
specific technologies, the historical sales mix of your vehicle models,
your
[[Page 17723]]
commitment to limit production of higher-emission vehicles, and
expected access to traded credits. We may also consider your plan
unreasonable if your credit deficit increases from one model year to
the next. We may require that you send us interim reports describing
your progress toward resolving your credit deficit over the course of a
model year.
(e) If you do not remedy the deficit with surplus credits within
three model years, we may void your certificate for that engine family.
We may void the certificate based on your end-of-year report. Note that
voiding a certificate applies ab initio. Where the net deficit is less
than the total amount of negative credits originally generated by the
family, we will void the certificate only with respect to the number of
engines needed to reach the amount of the net deficit. For example, if
the original engine family generated 500 Mg of negative credits, and
the manufacturer's net deficit after three years was 250 Mg, we would
void the certificate with respect to half of the engines in the family.
(f) For purposes of calculating the statute of limitations, the
following actions are all considered to occur at the expiration of the
deadline for offsetting a deficit as specified in paragraph (a) of this
section:
(1) Failing to meet the requirements of paragraph (a) of this
section.
(2) Failing to satisfy the conditions upon which a certificate was
issued relative to offsetting a deficit.
(3) Selling, offering for sale, introducing or delivering into U.S.
commerce, or importing vehicles that are found not to be covered by a
certificate as a result of failing to offset a deficit.
Sec. 1036.750 Consequences for noncompliance.
(a) For each engine family participating in the ABT program, the
certificate of conformity is conditioned upon full compliance with the
provisions of this subpart during and after the model year. You are
responsible to establish to our satisfaction that you fully comply with
applicable requirements. We may void the certificate of conformity for
an engine family if you fail to comply with any provisions of this
subpart.
(b) You may certify your engine family to an FEL/FCL above an
applicable standard based on a projection that you will have enough
emission credits to offset the deficit for the engine family. See Sec.
1036.745 for provisions specifying what happens if you cannot show in
your final report that you have enough actual emission credits to
offset a deficit for any pollutant in an engine family.
(c) We may void the certificate of conformity for an engine family
if you fail to keep records, send reports, or give us information we
request. Note that failing to keep records, send reports, or give us
information we request is also a violation of 42 U.S.C. 7522(a)(2).
(d) You may ask for a hearing if we void your certificate under
this section (see Sec. 1036.820).
Sec. 1036.755 Information provided to the Department of
Transportation.
After receipt of each manufacturer's final report as specified in
Sec. 1036.730 and completion of any verification testing required to
validate the manufacturer's submitted final data, we will issue a
report to the Department of Transportation with CO2 emission
information and will verify the accuracy of each manufacturer's
equivalent fuel consumption data that required by NHTSA under 49 CFR
535.8. We will send a report to DOT for each engine manufacturer based
on each regulatory category and subcategory, including sufficient
information for NHTSA to determine fuel consumption and associated
credit values. See 49 CFR 535.8 to determine if NHTSA deems submission
of this information to EPA to also be a submission to NHTSA.
Subpart I--Definitions and Other Reference Information
Sec. 1036.801 Definitions.
The following definitions apply to this part. The definitions apply
to all subparts unless we note otherwise. All undefined terms have the
meaning the Act gives to them. The definitions follow:
Act means the Clean Air Act, as amended, 42 U.S.C. 7401-7671q.
Adjustable parameter has the meaning given in 40 CFR 1068.50.
Advanced technology means technology certified under 40 CFR
86.1819-14(k)(7), Sec. 1036.615, or 40 CFR 1037.615.
Aftertreatment means relating to a catalytic converter, particulate
filter, or any other system, component, or technology mounted
downstream of the exhaust valve (or exhaust port) whose design function
is to decrease emissions in the engine exhaust before it is exhausted
to the environment. Exhaust gas recirculation (EGR) and turbochargers
are not aftertreatment.
Aircraft means any vehicle capable of sustained air travel more
than 100 feet above the ground.
Alcohol-fueled engine mean an engine that is designed to run using
an alcohol fuel. For purposes of this definition, alcohol fuels do not
include fuels with a nominal alcohol content below 25 percent by
volume.
Auxiliary emission control device means any element of design that
senses temperature, motive speed, engine speed (r/min), transmission
gear, or any other parameter for the purpose of activating, modulating,
delaying, or deactivating the operation of any part of the emission
control system.
Averaging set has the meaning given in Sec. 1036.740.
Calibration means the set of specifications and tolerances specific
to a particular design, version, or application of a component or
assembly capable of functionally describing its operation over its
working range.
Carryover means relating to certification based on emission data
generated from an earlier model year as described in Sec. 1036.235(d).
Certification means relating to the process of obtaining a
certificate of conformity for an engine family that complies with the
emission standards and requirements in this part.
Certified emission level means the highest deteriorated emission
level in an engine family for a given pollutant from the applicable
transient and/or steady-state testing, rounded to the same number of
decimal places as the applicable standard. Note that you may have two
certified emission levels for CO2 if you certify a family
for both vocational and tractor use.
Charge-depleting has the meaning given in 40 CFR 1066.1001.
Charge-sustaining has the meaning given in 40 CFR 1066.1001.
Complete vehicle means a vehicle meeting the definition of complete
vehicle in 40 CFR 1037.801 when it is first sold as a vehicle. For
example, where a vehicle manufacturer sells an incomplete vehicle to a
secondary vehicle manufacturer, the vehicle is not a complete vehicle
under this part, even after its final assembly.
Compression-ignition means relating to a type of reciprocating,
internal-combustion engine that is not a spark-ignition engine. Note
that Sec. 1036.1 also deems gas turbine engines and other engines to
be compression-ignition engines.
Crankcase emissions means airborne substances emitted to the
atmosphere from any part of the engine crankcase's ventilation or
lubrication systems. The crankcase is the housing for the crankshaft
and other related internal parts.
Criteria pollutants means emissions of NOX, HC, PM, and
CO.
[[Page 17724]]
Critical emission-related component has the meaning given in 40 CFR
1068.30.
Defeat device has the meaning given in Sec. 1036.115(h).
Designated Compliance Officer means one of the following:
(1) For engines subject to compression-ignition standards,
Designated Compliance Officer means Director, Diesel Engine Compliance
Center, U.S. Environmental Protection Agency, 2000 Traverwood Drive,
Ann Arbor, MI 48105; [email protected]; www.epa.gov/ve-certification.
(2) For engines subject to spark-ignition standards, Designated
Compliance Officer means Director, Gasoline Engine Compliance Center,
U.S. Environmental Protection Agency, 2000 Traverwood Drive, Ann Arbor,
MI 48105; [email protected]; www.epa.gov/ve-certification.
Deteriorated emission level means the emission level that results
from applying the appropriate deterioration factor to the official
emission result of the emission-data engine. Note that where no
deterioration factor applies, references in this part to the
deteriorated emission level mean the official emission result.
Deterioration factor means the relationship between emissions at
the end of useful life (or point of highest emissions if it occurs
before the end of useful life) and emissions at the low-hour/low-
mileage point, expressed in one of the following ways:
(1) For multiplicative deterioration factors, the ratio of
emissions at the end of useful life (or point of highest emissions) to
emissions at the low-hour point.
(2) For additive deterioration factors, the difference between
emissions at the end of useful life (or point of highest emissions) and
emissions at the low-hour point.
Diesel exhaust fluid (DEF) means a liquid reducing agent (other
than the engine fuel) used in conjunction with selective catalytic
reduction to reduce NOX emissions. Diesel exhaust fluid is
generally understood to be an aqueous solution of urea conforming to
the specifications of ISO 22241.
Dual-fuel means relating to an engine designed for operation on two
different types of fuel but not on a continuous mixture of those fuels
(see Sec. 1036.601(d)). For purposes of this part, such an engine
remains a dual-fuel engine even if it is designed for operation on
three or more different fuels.
Electronic control module (ECM) means an engine's electronic device
that uses data from engine sensors to control engine parameters.
Emission control system means any device, system, or element of
design that controls or reduces the emissions of regulated pollutants
from an engine.
Emission-data engine means an engine that is tested for
certification. This includes engines tested to establish deterioration
factors.
Emission-related component has the meaning given in 40 CFR part
1068, appendix A.
Emission-related maintenance means maintenance that substantially
affects emissions or is likely to substantially affect emission
deterioration.
Engine configuration means a unique combination of engine hardware
and calibration (related to the emission standards) within an engine
family, which would include hybrid components for engines certified as
hybrid engines and hybrid powertrains. Engines within a single engine
configuration differ only with respect to normal production variability
or factors unrelated to compliance with emission standards.
Engine family has the meaning given in Sec. 1036.230.
Excluded means relating to engines that are not subject to some or
all of the requirements of this part as follows:
(1) An engine that has been determined not to be a heavy-duty
engine is excluded from this part.
(2) Certain heavy-duty engines are excluded from the requirements
of this part under Sec. 1036.5.
(3) Specific regulatory provisions of this part may exclude a
heavy-duty engine generally subject to this part from one or more
specific standards or requirements of this part.
Exempted has the meaning given in 40 CFR 1068.30.
Exhaust gas recirculation means a technology that reduces emissions
by routing exhaust gases that had been exhausted from the combustion
chamber(s) back into the engine to be mixed with incoming air before or
during combustion. The use of valve timing to increase the amount of
residual exhaust gas in the combustion chamber(s) that is mixed with
incoming air before or during combustion is not considered exhaust gas
recirculation for the purposes of this part.
Family certification level (FCL) means a CO2 emission
level declared by the manufacturer that is at or above emission results
for all emission-data engines. The FCL serves as the emission standard
for the engine family with respect to certification testing if it is
different than the otherwise applicable standard.
Family emission limit (FEL) means one of the following:
(1) For NOX emissions, family emission limit (FEL) means
a NOX emission level declared by the manufacturer to serve
in place of an otherwise applicable emission standard under the ABT
program in subpart H of this part. The FEL serves as the emission
standard for the engine family with respect to all required testing.
(2) For greenhouse gas standards, family emission limit (FEL) is
the standard that applies for testing individual engines. The
CO2 FEL is equal to the CO2 FCL multiplied by
1.03 and rounded to the same number of decimal places as the standard.
Federal Test Procedure (FTP) means the applicable transient duty
cycle described in Sec. 1036.510 designed to measure exhaust emissions
during urban driving.
Flexible-fuel means relating to an engine designed for operation on
any mixture of two or more different types of fuels (see Sec.
1036.601(d)).
Fuel type means a general category of fuels such as diesel fuel,
gasoline, or natural gas. There can be multiple grades within a single
fuel type, such as premium gasoline, regular gasoline, or gasoline with
10 percent ethanol.
Good engineering judgment has the meaning given in 40 CFR 1068.30.
See 40 CFR 1068.5 for the administrative process we use to evaluate
good engineering judgment.
Greenhouse gas means one or more compounds regulated under this
part based primarily on their impact on the climate. This generally
includes CO2, CH4, and N2O.
Greenhouse gas Emissions Model (GEM) means the GEM simulation tool
described in 40 CFR 1037.520. Note that an updated version of GEM
applies starting in model year 2021.
Gross vehicle weight rating (GVWR) means the value specified by the
vehicle manufacturer as the maximum design loaded weight of a single
vehicle, consistent with good engineering judgment.
Heavy-duty engine means any engine which the engine manufacturer
could reasonably expect to be used for motive power in a heavy-duty
vehicle. For purposes of this definition in this part, the term
``engine'' includes internal combustion engines and other devices that
convert chemical fuel into motive power. For example, a fuel cell or a
gas turbine used in a heavy-duty vehicle is a heavy-duty engine.
Heavy-duty vehicle means any motor vehicle above 8,500 pounds GVWR.
An incomplete vehicle is also a heavy-duty vehicle if it has a curb
weight above
[[Page 17725]]
6,000 pounds or a basic vehicle frontal area greater than 45 square
feet. Curb weight and basic vehicle frontal area have the meaning given
in 40 CFR 86.1803-01.
Hybrid means an engine or powertrain that includes energy storage
features other than a conventional battery system or conventional
flywheel. Supplemental electrical batteries and hydraulic accumulators
are examples of hybrid energy storage systems. Note that certain
provisions in this part treat hybrid engines and hybrid powertrains
intended for vehicles that include regenerative braking different than
those intended for vehicles that do not include regenerative braking.
Hybrid engine means a hybrid system with features for storing and
recovering energy that are integral to the engine or are otherwise
upstream of the vehicle's transmission other than a conventional
battery system or conventional flywheel. Supplemental electrical
batteries and hydraulic accumulators are examples of hybrid energy
storage systems. Examples of hybrids that could be considered hybrid
engines are P0, P1, and P2 hybrids where hybrid features are connected
to the front end of the engine, at the crankshaft, or connected between
the clutch and the transmission where the clutch upstream of the hybrid
feature is in addition to the transmission clutch(s), respectively.
Note other examples of systems that qualify as hybrid engines are
systems that recover kinetic energy and use it to power an electric
heater in the aftertreatment.
Hybrid powertrain means a powertrain that includes energy storage
features other than a conventional battery system or conventional
flywheel. Supplemental electrical batteries and hydraulic accumulators
are examples of hybrid energy storage systems. Note other examples of
systems that qualify as hybrid powertrains are systems that recover
kinetic energy and use it to power an electric heater in the
aftertreatment.
Hydrocarbon (HC) has the meaning given in 40 CFR 1065.1001.
Identification number means a unique specification (for example, a
model number/serial number combination) that allows someone to
distinguish a particular engine from other similar engines.
Incomplete vehicle means a vehicle meeting the definition of
incomplete vehicle in 40 CFR 1037.801 when it is first sold (or
otherwise delivered to another entity) as a vehicle.
Innovative technology means technology certified under Sec.
1036.610 (also described as ``off-cycle technology'').
Liquefied petroleum gas (LPG) means a liquid hydrocarbon fuel that
is stored under pressure and is composed primarily of nonmethane
compounds that are gases at atmospheric conditions. Note that, although
this commercial term includes the word ``petroleum'', LPG is not
considered to be a petroleum fuel under the definitions of this
section.
Low-hour means relating to an engine that has stabilized emissions
and represents the undeteriorated emission level. This would generally
involve less than 300 hours of operation for engines with
NOX aftertreatment and 125 hours of operation for other
engines.
Manufacture means the physical and engineering process of
designing, constructing, and/or assembling a heavy-duty engine or a
heavy-duty vehicle.
Manufacturer has the meaning given in 40 CFR 1068.30.
Medium-duty passenger vehicle has the meaning given in 40 CFR
86.1803.
Mild hybrid means a hybrid engine or powertrain with regenerative
braking capability where the system recovers less than 20 percent of
the total braking energy over the transient cycle defined in appendix A
of 40 CFR part 1037.
Model year means the manufacturer's annual new model production
period, except as restricted under this definition. It must include
January 1 of the calendar year for which the model year is named, may
not begin before January 2 of the previous calendar year, and it must
end by December 31 of the named calendar year. Manufacturers may not
adjust model years to circumvent or delay compliance with emission
standards or to avoid the obligation to certify annually.
Motor vehicle has the meaning given in 40 CFR 85.1703.
Natural gas means a fuel whose primary constituent is methane.
New motor vehicle engine has the meaning given in the Act. This
generally means a motor vehicle engine meeting any of the following:
(1) A motor vehicle engine for which the ultimate purchaser has
never received the equitable or legal title is a new motor vehicle
engine. This kind of engine might commonly be thought of as ``brand
new'' although a new motor vehicle engine may include previously used
parts. Under this definition, the engine is new from the time it is
produced until the ultimate purchaser receives the title or places it
into service, whichever comes first.
(2) An imported motor vehicle engine is a new motor vehicle engine
if it was originally built on or after January 1, 1970.
(3) Any motor vehicle engine installed in a new motor vehicle.
Noncompliant engine means an engine that was originally covered by
a certificate of conformity, but is not in the certified configuration
or otherwise does not comply with the conditions of the certificate.
Nonconforming engine means an engine not covered by a certificate
of conformity that would otherwise be subject to emission standards.
Nonmethane hydrocarbon (NMHC) means the sum of all hydrocarbon
species except methane, as measured according to 40 CFR part 1065.
Nonmethane hydrocarbon equivalent (NMHCE) has the meaning given in
40 CFR 1065.1001.
Nonmethane nonethane hydrocarbon equivalent (NMNEHC) has the
meaning given in 40 CFR 1065.1001.
Off-cycle technology means technology certified under Sec.
1036.610 (also described as ``innovative technology'').
Official emission result means the measured emission rate for an
emission-data engine on a given duty cycle before the application of
any deterioration factor, but after the applicability of any required
regeneration or other adjustment factors.
Owners manual means a document or collection of documents prepared
by the engine or vehicle manufacturer for the owner or operator to
describe appropriate engine maintenance, applicable warranties, and any
other information related to operating or keeping the engine. The
owners manual is typically provided to the ultimate purchaser at the
time of sale. The owners manual may be in paper or electronic format.
Oxides of nitrogen has the meaning given in 40 CFR 1065.1001.
Percent has the meaning given in 40 CFR 1065.1001. Note that this
means percentages identified in this part are assumed to be infinitely
precise without regard to the number of significant figures. For
example, one percent of 1,493 is 14.93.
Placed into service means put into initial use for its intended
purpose, excluding incidental use by the manufacturer or a dealer.
Preliminary approval means approval granted by an authorized EPA
representative prior to submission of an application for certification,
consistent with the provisions of Sec. 1036.210.
Primary intended service class has the meaning given in Sec.
1036.140.
QR Code means Quick Response Code, which is a registered trademark
of Denso Wave, Incorporated.
[[Page 17726]]
Rechargeable Energy Storage System (RESS) has the meaning given in
40 CFR 1065.1001.
Relating to as used in this section means relating to something in
a specific, direct manner. This expression is used in this section only
to define terms as adjectives and not to broaden the meaning of the
terms.
Revoke has the meaning given in 40 CFR 1068.30.
Round has the meaning given in 40 CFR 1065.1001.
Sample means the collection of engines selected from the population
of an engine family for emission testing. This may include testing for
certification, production-line testing, or in-use testing.
Scheduled maintenance means adjusting, removing, disassembling,
cleaning, or replacing components or systems periodically to keep a
part or system from failing, malfunctioning, or wearing prematurely.
Small manufacturer means a manufacturer meeting the criteria
specified in 13 CFR 121.201. The employee and revenue limits apply to
the total number of employees and total revenue together for affiliated
companies. Note that manufacturers with low production volumes may or
may not be ``small manufacturers''.
Spark-ignition means relating to a gasoline-fueled engine or any
other type of engine with a spark plug (or other sparking device) and
with operating characteristics significantly similar to the theoretical
Otto combustion cycle. Spark-ignition engines usually use a throttle to
regulate intake air flow to control power during normal operation.
Steady-state has the meaning given in 40 CFR 1065.1001. This
includes fuel mapping and idle testing where engine speed and load are
held at a finite set of nominally constant values.
Suspend has the meaning given in 40 CFR 1068.30.
Test engine means an engine in a sample.
Tractor means a vehicle meeting the definition of ``tractor'' in 40
CFR 1037.801, but not classified as a ``vocational tractor'' under 40
CFR 1037.630, or relating to such a vehicle.
Tractor engine means an engine certified for use in tractors. Where
an engine family is certified for use in both tractors and vocational
vehicles, ``tractor engine'' means an engine that the engine
manufacturer reasonably believes will be (or has been) installed in a
tractor. Note that the provisions of this part may require a
manufacturer to document how it determines that an engine is a tractor
engine.
Ultimate purchaser means, with respect to any new engine or
vehicle, the first person who in good faith purchases such new engine
or vehicle for purposes other than resale.
United States has the meaning given in 40 CFR 1068.30.
Upcoming model year means for an engine family the model year after
the one currently in production.
U.S.-directed production volume means the number of engines,
subject to the requirements of this part, produced by a manufacturer
for which the manufacturer has a reasonable assurance that sale was or
will be made to ultimate purchasers in the United States. This does not
include engines certified to state emission standards that are
different than the emission standards in this part.
Vehicle has the meaning given in 40 CFR 1037.801.
Vocational engine means an engine certified for use in vocational
vehicles. Where an engine family is certified for use in both tractors
and vocational vehicles, ``vocational engine'' means an engine that the
engine manufacturer reasonably believes will be (or has been) installed
in a vocational vehicle. Note that the provisions of this part may
require a manufacturer to document how it determines that an engine is
a vocational engine.
Vocational vehicle means a vehicle meeting the definition of
``vocational'' vehicle in 40 CFR 1037.801.
Void has the meaning given in 40 CFR 1068.30.
We (us, our) means the Administrator of the Environmental
Protection Agency and any authorized representatives.
Sec. 1036.805 Symbols, abbreviations, and acronyms.
The procedures in this part generally follow either the
International System of Units (SI) or the United States customary
units, as detailed in NIST Special Publication 811 (incorporated by
reference in Sec. 1036.810). See 40 CFR 1065.20 for specific
provisions related to these conventions. This section summarizes the
way we use symbols, units of measure, and other abbreviations.
(a) Symbols for chemical species. This part uses the following
symbols for chemical species and exhaust constituents:
Table 1 to Paragraph (a) of Sec. 1036.805--Symbols for Chemical
Species and Exhaust Constituents
------------------------------------------------------------------------
Symbol Species
------------------------------------------------------------------------
C......................................... carbon.
CH4....................................... methane.
CH4N2O.................................... urea.
CO........................................ carbon monoxide.
CO2....................................... carbon dioxide.
H2O....................................... water.
HC........................................ hydrocarbon.
NMHC...................................... nonmethane hydrocarbon.
NMHCE..................................... nonmethane hydrocarbon
equivalent.
NMNEHC.................................... nonmethane nonethane
hydrocarbon.
NO........................................ nitric oxide.
NO2....................................... nitrogen dioxide.
NOX....................................... oxides of nitrogen.
N2O....................................... nitrous oxide.
PM........................................ particulate matter.
------------------------------------------------------------------------
(b) Symbols for quantities. This part uses the following symbols
and units of measure for various quantities:
Table 2 to Paragraph (b) of Sec. 1036.805--Symbols for Quantities
----------------------------------------------------------------------------------------------------------------
Unit in terms of
Symbol Quantity Unit Unit symbol SI base units
----------------------------------------------------------------------------------------------------------------
a............................... atomic hydrogen-to- mole per mole..... mol/mol........... 1
carbon ratio.
A............................... Area.............. square meter...... m\2\.............. m\2\
b............................... atomic oxygen-to- mole per mole..... mol/mol........... 1
carbon ratio.
CdA............................. drag area......... meter squared..... m\2\.............. m\2\
Crr............................. coefficient of newton per N/kN.............. 10-3
rolling kilonewton.
resistance.
D............................... distance.......... miles or meters... mi or m........... m
e............................... efficiency
E............................... Difference or
error quantity
e............................... mass weighted grams/ton-mile.... g/ton-mi.......... g/kg-km
emission result.
Eff............................. efficiency
Em.............................. mass-specific net megajoules/ MJ/kg............. m\2\[middot]s-2
energy content. kilogram.
fn.............................. angular speed revolutions per r/min............. [pi][middot]30[mid
(shaft). minute. dot]s-1
[[Page 17727]]
g............................... gravitational meters per second m/s\2\............ m[middot]s-\2\
acceleration. squared.
i............................... indexing variable
ka.............................. drive axle ratio.. .................. .................. 1
ktopgear........................ highest available
transmission gear
m............................... Mass.............. pound mass or lbm or kg......... kg
kilogram.
M............................... molar mass........ gram per mole..... g/mol............. 10-
\3\[middot]kg[mid
dot]mol-\1\
M............................... total number in a
series
M............................... vehicle mass...... kilogram.......... kg................ kg
Mrotating....................... inertial mass of kilogram.......... kg................ kg
rotating
components.
N............................... total number in a
series
Q............................... total number in a
series
P............................... Power............. kilowatt.......... kW................ 103[middot]m\2\[mi
ddot]kg[middot]s-
3
r............................... mass density...... kilogram per cubic kg/m3............. m-\3\[middot]kg
meter.
r............................... tire radius....... meter............. m................. m
SEE............................. standard error of
the estimate
s............................... standard deviation
T............................... torque (moment of newton meter...... N[middot]m........ m\2\[middot]kg[mid
force). dot]s-2
t............................... Time.............. second............ s................. s
Dt.............................. time interval, second............ s................. s
period, 1/
frequency.
UF.............................. utility factor
v............................... Speed............. miles per hour or mi/hr or m/s...... m[middot]s-1
meters per second.
W............................... Work.............. kilowatt-hour..... kW[middot]hr...... 3.6[middot]m\2\[mi
ddot]kg[middot]s-
1
wC.............................. carbon mass gram/gram......... g/g............... 1
fraction.
wCH4N2O......................... urea mass fraction gram/gram......... g/g............... 1
x............................... amount of mole per mole..... mol/mol........... 1
substance mole
fraction.
xb.............................. brake energy
fraction
xbl............................. brake energy limit
----------------------------------------------------------------------------------------------------------------
(c) Superscripts. This part uses the following superscripts for
modifying quantity symbols:
Table 3 to Paragraph (c) of Sec. 1036.805--Superscripts
------------------------------------------------------------------------
Superscript Meaning
------------------------------------------------------------------------
overbar (such as y)....................... arithmetic mean.
overdot (such as y)....................... quantity per unit time.
------------------------------------------------------------------------
(d) Subscripts. This part uses the following subscripts for
modifying quantity symbols:
Table 4 to Paragraph (d) of Sec. 1036.805--Subscripts
----------------------------------------------------------------------------------------------------------------
Subscript Meaning
----------------------------------------------------------------------------------------------------------------
65............................... 65 miles per hour.
A................................ A speed.
a................................ absolute (e.g., absolute difference or error).
acc.............................. accessory.
app.............................. approved.
axle............................. axle.
B................................ B speed.
C................................ C speed.
C................................ carbon mass.
Ccombdry......................... carbon from fuel per mole of dry exhaust.
CD............................... charge-depleting.
CO2DEF........................... CO2 resulting from diesel exhaust fluid decomposition.
comb............................. combustion.
comp............................. composite.
cor.............................. corrected.
CS............................... charge-sustaining.
cycle............................ cycle.
D................................ distance.
D................................ D speed.
DEF.............................. diesel exhaust fluid.
engine........................... engine.
exh.............................. raw exhaust.
front............................ frontal.
fuel............................. fuel.
H2Oexhaustdry.................... H2O in exhaust per mole of exhaust.
[[Page 17728]]
hi............................... high.
i................................ an individual of a series.
idle............................. idle.
int.............................. test interval.
j................................ an individual of a series.
k................................ an individual of a series.
m................................ mass.
max.............................. maximum.
mapped........................... mapped.
meas............................. measured quantity.
MY............................... model year.
neg.............................. negative.
pos.............................. positive.
R................................ range.
r................................ relative (e.g., relative difference or error).
rate............................. rate (divided by time).
rated............................ rated.
record........................... record.
ref.............................. reference quantity.
speed............................ speed.
stall............................ stall.
test............................. test.
tire............................. tire.
transient........................ transient.
[mu]............................. vector.
UF............................... utility factor.
vehicle.......................... vehicle.
----------------------------------------------------------------------------------------------------------------
(e) Other acronyms and abbreviations. This part uses the following
additional abbreviations and acronyms:
Table 5 to Paragraph (e) of Sec. 1036.805--Other Acronyms and Abbreviations
----------------------------------------------------------------------------------------------------------------
Acronym Meaning
----------------------------------------------------------------------------------------------------------------
ABT.............................. averaging, banking, and trading.
AECD............................. auxiliary emission control device.
ASTM............................. American Society for Testing and Materials.
BTU.............................. British thermal units.
CD............................... charge-depleting.
CFR.............................. Code of Federal Regulations.
CI............................... compression-ignition.
COV.............................. coefficient of variation.
CS............................... charge-sustaining.
DEF.............................. diesel exhaust fluid.
DF............................... deterioration factor.
DOT.............................. Department of Transportation.
E85.............................. gasoline blend including nominally 85 percent denatured ethanol.
ECM.............................. Electronic Control Module.
EGR.............................. exhaust gas recirculation.
EPA.............................. Environmental Protection Agency.
FCL.............................. Family Certification Level.
FEL.............................. Family Emission Limit.
FTP.............................. Federal Test Procedure.
GEM.............................. Greenhouse gas Emissions Model.
g/hp[middot]hr................... grams per brake horsepower-hour.
GPS.............................. global positioning system.
GVWR............................. gross vehicle weight rating.
Heavy HDE........................ heavy heavy-duty engine (see Sec. 1036.140).
Heavy HDV........................ heavy heavy-duty vehicle (see 40 CFR 1037.140).
Light HDE........................ light heavy-duty engine (see Sec. 1036.140).
Light HDV........................ light heavy-duty vehicle (see 40 CFR 1037.140).
LLC.............................. Low Load Cycle.
LPG.............................. liquefied petroleum gas.
Medium HDE....................... medium heavy-duty engine (see Sec. 1036.140).
Medium HDV....................... medium heavy-duty vehicle (see 40 CFR 1037.140).
NARA............................. National Archives and Records Administration.
NHTSA............................ National Highway Traffic Safety Administration.
[[Page 17729]]
NTE.............................. not-to-exceed.
PEMS............................. portable emission measurement system.
RESS............................. rechargeable energy storage system.
SCR.............................. selective catalytic reduction.
SEE.............................. standard error of the estimate.
SET.............................. Supplemental Emission Test.
Spark-ignition HDE............... spark-ignition heavy-duty engine (see Sec. 1036.140).
SI............................... spark-ignition.
UL............................... useful life.
U.S.............................. United States.
U.S.C............................ United States Code.
----------------------------------------------------------------------------------------------------------------
(f) Constants. This part uses the following constants:
Table 6 to Paragraph (f) of Sec. 1036.805--Constants
------------------------------------------------------------------------
Symbol Quantity Value
------------------------------------------------------------------------
g........................... gravitational 9.80665 m[middot]s-
constant. \2\.
------------------------------------------------------------------------
(g) Prefixes. This part uses the following prefixes to define a
quantity:
Table 7 to Paragraph (g) of Sec. 1036.805--Prefixes
------------------------------------------------------------------------
Symbol Quantity Value
------------------------------------------------------------------------
[mu]........................... micro.................. 10-6
m.............................. milli.................. 10-3
c.............................. centi.................. 10-2
k.............................. kilo................... 10\3\
M.............................. mega................... 106
------------------------------------------------------------------------
Sec. 1036.810 Incorporation by reference.
Certain material is incorporated by reference into this part with
the approval of the Director of the Federal Register in accordance with
5 U.S.C. 552(a) and 1 CFR part 51. To enforce any edition other than
that specified in this section, the Environmental Protection Agency
(EPA) must publish a document in the Federal Register and the material
must be available to the public. All approved material is available for
inspection at the EPA and at the National Archives and Records
Administration (NARA). Contact EPA at: U.S. EPA, Air and Radiation
Docket and Information Center, 1301 Constitution Ave. NW, Room B102,
EPA West Building, Washington, DC 20460, www.epa.gov/dockets, (202)
202-1744. For information on the availability of this material at NARA,
email: [email protected], or go to: www.archives.gov/federal-register/cfr/ibr-locations.html. The material may be obtained from the
following sources:
(a) ASTM International, 100 Barr Harbor Drive, P.O. Box C700, West
Conshohocken, PA 19428-2959, (877) 909-2786, or www.astm.org.
(1) ASTM D975-21, Standard Specification for Diesel Fuel, approved
August 1, 2021 (``ASTM D975''); IBR approved for Sec. 1036.415(c).
(2) ASTM D3588-98 (Reapproved 2017)e1, Standard Practice for
Calculating Heat Value, Compressibility Factor, and Relative Density of
Gaseous Fuels, approved April 1, 2017 (``ASTM D3588''); IBR approved
for Sec. 1036.530(b).
(3) ASTM D4809-13, Standard Method for Heat of Combustion of Liquid
Hydrocarbon Fuels by Bomb Calorimeter (Precision Method), approved May
1, 2013 (``ASTM D4809''); IBR approved for Sec. 1036.530(b).
(4) ASTM D4814-21c, Standard Specification for Automotive Spark-
Ignition Engine Fuel, approved December 15, 2021 (``ASTM D4814''); IBR
approved for Sec. 1036.415(c).
(5) ASTM D7467-20a, Standard Specification for Diesel Fuel Oil,
Biodiesel Blend (B6 to B20), approved June 1, 2020 (``ASTM D7467'');
IBR approved for Sec. 1036.415(c).
(b) National Institute of Standards and Technology, 100 Bureau
Drive, Stop 1070, Gaithersburg, MD 20899-1070, (301) 975-6478, or
www.nist.gov.
(1) NIST Special Publication 811, Guide for the Use of the
International System of Units (SI), 2008 Edition, March 2008; IBR
approved for Sec. 1036.805.
(2) [Reserved]
(c) International Organization for Standardization, Case Postale
56, CH-1211 Geneva 20, Switzerland, (41) 22749 0111, www.iso.org, or
[email protected].
(1) ISO/IEC 18004:2015(E), Information technology--Automatic
identification and data capture techniques--QR Code bar code symbology
specification, Third Edition, February 2015; IBR approved for Sec.
1036.135(c).
(2) [Reserved]
(d) California Air Resources Board, 1001 I Street, Sacramento, CA
95812, (916) 322-2884, or www.arb.ca.gov:
[[Page 17730]]
(1) California's 2019 heavy-duty OBD requirements adopted under 13
CCR 1968.2, 1968.5, and 1971.5; IBR approved for Sec. 1036.110(b).
(2) California's 2019 heavy-duty OBD requirements adopted under 13
CCR 1971.1; IBR approved for Sec. Sec. 1036.110(b) and (c);
1036.111(a) and (c).
(e) SAE International, 400 Commonwealth Dr., Warrendale, PA 15096-
0001, (877) 606-7323 (U.S. and Canada) or (724) 776-4970 (outside the
U.S. and Canada), or www.sae.org:
(1) SAE J1979-2, E/E Diagnostic Test Modes: OBDonUDS, April 22,
2021; IBR approved for Sec. 1036.150(u).
(2) [Reserved]
Sec. 1036.815 Confidential information.
(a) The provisions of 40 CFR 1068.10 and 1068.11 apply for
submitted information you submit under this part.
(b) Emission data or information that is publicly available cannot
be treated as confidential business information as described in 40 CFR
1068.11. Data that vehicle manufacturers need for demonstrating
compliance with greenhouse gas emission standards, including fuel-
consumption data as described in Sec. 1036.535 and 40 CFR 1037.550,
also qualify as emission data for purposes of confidentiality
determinations.
Sec. 1036.820 Requesting a hearing.
(a) You may request a hearing under certain circumstances, as
described elsewhere in this part. To do this, you must file a written
request, including a description of your objection and any supporting
data, within 30 days after we make a decision.
(b) For a hearing you request under the provisions of this part, we
will approve your request if we find that your request raises a
substantial factual issue.
(c) If we agree to hold a hearing, we will use the procedures
specified in 40 CFR part 1068, subpart G.
Sec. 1036.825 Reporting and recordkeeping requirements.
(a) This part includes various requirements to submit and record
data or other information. Unless we specify otherwise, store required
records in any format and on any media and keep them readily available
for eight years after you send an associated application for
certification, or eight years after you generate the data if they do
not support an application for certification. We may review these
records at any time. You must promptly give us organized, written
records in English if we ask for them. We may require you to submit
written records in an electronic format.
(b) The regulations in Sec. 1036.255 and 40 CFR 1068.25 and
1068.101 describe your obligation to report truthful and complete
information. This includes information not related to certification.
Failing to properly report information and keep the records we specify
violates 40 CFR 1068.101(a)(2), which may involve civil or criminal
penalties.
(c) Send all reports and requests for approval to the Designated
Compliance Officer (see Sec. 1036.801).
(d) Any written information we require you to send to or receive
from another company is deemed to be a required record under this
section. Such records are also deemed to be submissions to EPA. Keep
these records for eight years unless the regulations specify a
different period. We may require you to send us these records whether
or not you are a certificate holder.
(e) Under the Paperwork Reduction Act (44 U.S.C. 3501 et seq.), the
Office of Management and Budget approves the reporting and
recordkeeping specified in the applicable regulations. The following
items illustrate the kind of reporting and recordkeeping we require for
engines and vehicles regulated under this part:
(1) We specify the following requirements related to engine
certification in this part:
(i) In Sec. 1036.135 we require engine manufacturers to keep
certain records related to duplicate labels sent to vehicle
manufacturers.
(ii) In Sec. 1036.150 we include various reporting and
recordkeeping requirements related to interim provisions.
(iii) In subpart C of this part we identify a wide range of
information required to certify engines.
(iv) In Sec. Sec. 1036.430 and 1036.435 we identify reporting and
recordkeeping requirements related to field testing in-use engines.
(v) In subpart G of this part we identify several reporting and
recordkeeping items for making demonstrations and getting approval
related to various special compliance provisions.
(vi) In Sec. Sec. 1036.725, 1036.730, and 1036.735 we specify
certain records related to averaging, banking, and trading.
(2) We specify the following requirements related to testing in 40
CFR part 1065:
(i) In 40 CFR 1065.2 we give an overview of principles for
reporting information.
(ii) In 40 CFR 1065.10 and 1065.12 we specify information needs for
establishing various changes to published procedures.
(iii) In 40 CFR 1065.25 we establish basic guidelines for storing
information.
(iv) In 40 CFR 1065.695 we identify the specific information and
data items to record when measuring emissions.
(3) We specify the following requirements related to the general
compliance provisions in 40 CFR part 1068:
(i) In 40 CFR 1068.5 we establish a process for evaluating good
engineering judgment related to testing and certification.
(ii) In 40 CFR 1068.25 we describe general provisions related to
sending and keeping information
(iii) In 40 CFR 1068.27 we require manufacturers to make engines
available for our testing or inspection if we make such a request.
(iv) In 40 CFR 1068.105 we require vehicle manufacturers to keep
certain records related to duplicate labels from engine manufacturers.
(v) In 40 CFR 1068.120 we specify recordkeeping related to
rebuilding engines.
(vi) In 40 CFR part 1068, subpart C, we identify several reporting
and recordkeeping items for making demonstrations and getting approval
related to various exemptions.
(vii) In 40 CFR part 1068, subpart D, we identify several reporting
and recordkeeping items for making demonstrations and getting approval
related to importing engines.
(viii) In 40 CFR 1068.450 and 1068.455 we specify certain records
related to testing production-line engines in a selective enforcement
audit.
(ix) In 40 CFR 1068.501 we specify certain records related to
investigating and reporting emission-related defects.
(x) In 40 CFR 1068.525 and 1068.530 we specify certain records
related to recalling nonconforming engines.
(xi) In 40 CFR part 1068, subpart G, we specify certain records for
requesting a hearing.
Appendix A of Part 1036--Summary of Previous Emission Standards
The following standards, which EPA originally adopted under 40
CFR part 85 or part 86, apply to compression-ignition engines
produced before model year 2007 and to spark-ignition engines
produced before model year 2008:
(a) Smoke. Smoke standards applied for compression-ignition
engines based on opacity measurement using the test procedures in 40
CFR part 86, subpart I, as follows:
(1) Engines were subject to the following smoke standards for
model years 1970 through 1973:
[[Page 17731]]
(i) 40 percent during the engine acceleration mode.
(ii) 20 percent during the engine lugging mode.
(2) The smoke standards in 40 CFR 86.007-11 started to apply in
model year 1974.
(b) Idle CO. A standard of 0.5 percent of exhaust gas flow at
curb idle applied through model year 2016 to the following engines:
(1) Spark-ignition engines with aftertreatment starting in model
year 1987. This standard applied only for gasoline-fueled engines
through model year 1997. Starting in model year 1998, the same
standard applied for engines fueled by methanol, LPG, and natural
gas. The idle CO standard no longer applied for engines certified to
meet onboard diagnostic requirements starting in model year 2005.
(2) Methanol-fueled compression-ignition engines starting in
model year 1990. This standard also applied for natural gas and LPG
engines starting in model year 1997. The idle CO standard no longer
applied for engines certified to meet onboard diagnostic
requirements starting in model year 2007.
(c) Crankcase emissions. The requirement to design engines to
prevent crankcase emissions applied starting with the following
engines:
(1) Spark-ignition engines starting in model year 1968. This
standard applied only for gasoline-fueled engines through model year
1989, and applied for spark-ignition engines using other fuels
starting in model year 1990.
(2) Naturally aspirated diesel-fueled engines starting in model
year 1985.
(3) Methanol-fueled compression-ignition engines starting in
model year 1990.
(4) Naturally aspirated gaseous-fueled engines starting in model
year 1997, and all other gaseous-fueled engines starting in 1998.
(d) Early steady-state standards. The following criteria
standards applied to heavy-duty engines based on steady-state
measurement procedures:
Table 1 of Appendix A--Early Steady-State Emission Standards for Heavy-Duty Engines
----------------------------------------------------------------------------------------------------------------
Pollutant
Model year Fuel -----------------------------------------------------------
HC NOX + HC CO
----------------------------------------------------------------------------------------------------------------
1970-1973....................... gasoline.......... 275 ppm........... .................. 1.5 volume
percent.
1974-1978....................... gasoline and .................. 16 g/hp[middot]hr. 40 g/hp[middot]hr.
diesel.
1979-1984 \a\................... gasoline and .................. 5 g/hp[middot]hr 25 g/hp[middot]hr.
diesel. for diesel.
5.0 g/hp[middot]hr
for gasoline.
----------------------------------------------------------------------------------------------------------------
\a\ An optional NOX + HC standard of 10 g/hp[middot]hr applied in 1979 through 1984 in conjunction with a
separate HC standard of 1.5 g/hp[middot]hr.
(e) Transient emission standards for spark-ignition engines. The
following criteria standards applied for spark-ignition engines
based on transient measurement using the test procedures in 40 CFR
part 86, subpart N. Starting in model year 1991, manufacturers could
generate or use emission credits for NOX and
NOX + NMHC standards. Table 2 to this appendix follows:
Table 2 of Appendix A--Transient Emission Standards for Spark-Ignition Engines \a\ \b\
----------------------------------------------------------------------------------------------------------------
Pollutant (g/hp[middot]hr)
Model year ---------------------------------------------------------------
HC CO NOX NOX + NMHC
----------------------------------------------------------------------------------------------------------------
1985-1987....................................... 1.1 14.4 10.6 ..............
1988-1990....................................... 1.1 14.4 6.0 ..............
1991-1997....................................... 1.1 14.4 5.0 ..............
1998-2004 \c\................................... 1.1 14.4 4.0 ..............
2005-2007....................................... .............. 14.4 .............. \d\ 1.0
----------------------------------------------------------------------------------------------------------------
\a\ Standards applied only for gasoline-fueled engines through model year 1989. Standards started to apply for
methanol in model year 1990, and for LPG and natural gas in model year 1998.
\b\ Engines intended for installation only in heavy-duty vehicles above 14,000 pounds GVWR were subject to an HC
standard of 1.9 g/hp[middot]hr for model years 1987 through 2004, and a CO standard of 37.1 g/hp[middot]hr for
model years 1987 through 2007. In addition, for model years 1987 through 2007, up to 5 percent of a
manufacturer's sales of engines intended for installation in heavy-duty vehicles at or below 14,000 pounds
GVWR could be certified to the alternative HC and CO standards.
\c\ For natural gas engines in model years 1998 through 2004, the NOX standard was 5.0 g/hp[middot]hr; the HC
standards were 1.7 g/hp[middot]hr for engines intended for installation only in vehicles above 14,000 pounds
GVWR, and 0.9 g/hp[middot]hr for other engines.
\d\ Manufacturers could delay the 1.0 g/hp[middot]hr NOX + NMHC standard until model year 2008 by meeting an
alternate NOX + NMHC standard of 1.5 g/hp[middot]hr applied for model years 2004 through 2007.
(f) Transient emission standards for compression-ignition
engines. The following criteria standards applied for compression-
ignition engines based on transient measurement using the test
procedures in 40 CFR part 86, subpart N. Starting in model year
1991, manufacturers could generate or use emission credits for
NOX, NOX + NMHC, and PM standards. Table 3 to
this appendix follows:
Table 3 of Appendix A--Transient Emission Standards for Compression-Ignition Engines \a\
----------------------------------------------------------------------------------------------------------------
Pollutant (g/hp[middot]hr)
Model year ---------------------------------------------------------------------------------
HC CO NOX NOX + NMHC PM
----------------------------------------------------------------------------------------------------------------
1985-1987..................... 1.3 15.5 10.7 .............. ................
1988-1989..................... 1.3 15.5 10.7 .............. 0.60.
1990.......................... 1.3 15.5 6.0 .............. 0.60.
1991-1992..................... 1.3 15.5 5.0 .............. 0.25.
1993.......................... 1.3 15.5 5.0 .............. 0.25 truck, 0.10
bus.
1994-1995..................... 1.3 15.5 5.0 .............. 0.10 truck, 0.07
urban bus.
[[Page 17732]]
1996-1997..................... 1.3 15.5 5.0 .............. 0.10 truck, 0.05
urban bus.\b\
1998-2003..................... 1.3 15.5 4.0 .............. 0.10 truck, 0.05
urban bus.\b\
2004-2006..................... .............. 15.5 .............. \c\ 2.4 0.10 truck, 0.05
urban bus.\b\
----------------------------------------------------------------------------------------------------------------
\a\ Standards applied only for diesel-fueled engines through model year 1989. Standards started to apply for
methanol in model year 1990, and for LPG and natural gas in model year 1997. An alternate HC standard of 1.2 g/
hp[middot]hr applied for natural gas engines for model years 1997 through 2003.
\b\ The in-use PM standard for urban bus engines in model years 1996 through 2006 was 0.07 g/hp[middot]hr.
\c\ An optional NOX + NMHC standard of 2.5 g/hp[middot]hr applied in 2004 through 2006 in conjunction with a
separate NMHC standard of 0.5 g/hp[middot]hr.
Appendix B of Part 1036--Transient Duty Cycles
(a) This appendix specifies transient duty cycles for the engine
and powertrain testing described in Sec. Sec. 1036.510 and
1036.512, as follows:
(1) The transient duty cycle for testing engines involves a
schedule of normalized engine speed and torque values.
(2) The transient duty cycles for powertrain testing involves a
schedule of vehicle speeds and road grade. Determine road grade at
each point based on the peak rated power of the powertrain system,
Prated, determined in Sec. 1036.527 and road grade coefficients
using the following equation: Road grade = a [middot]
P\2\rated + b [middot] Prated + c
(b) The following transient duty cycle applies for spark-
ignition engines and powertrains:
BILLING CODE 6560-50-P
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[GRAPHIC] [TIFF OMITTED] TP28MR22.146
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(c) The following transient duty cycle applies for compression-
ignition engines and powertrains:
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[[Page 17757]]
[GRAPHIC] [TIFF OMITTED] TP28MR22.158
[[Page 17758]]
(d) The following transient Low Load Cycle applies for
compression-ignition engines and powertrains:
[GRAPHIC] [TIFF OMITTED] TP28MR22.159
[[Page 17759]]
[GRAPHIC] [TIFF OMITTED] TP28MR22.160
[[Page 17760]]
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[[Page 17805]]
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Appendix C of Part 1036--Default Engine Fuel Maps for Sec. 1036.540
GEM contains the default steady-state fuel maps in this appendix
for performing cycle-average engine fuel mapping as described in
Sec. 1036.503(b)(2). Note that manufacturers have the option to
replace these default values in GEM if they generate a steady-state
fuel map as described in Sec. 1036.535(b).
(a) Use the following default fuel map for compression-ignition
engines that will be installed in Tractors and Vocational Heavy HDV:
[[Page 17806]]
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[[Page 17807]]
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[[Page 17808]]
[GRAPHIC] [TIFF OMITTED] TP28MR22.209
(b) Use the following default fuel map for compression-ignition
engines that will be installed in Vocational Light HDV and
Vocational Medium HDV:
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[[Page 17809]]
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[[Page 17810]]
[GRAPHIC] [TIFF OMITTED] TP28MR22.212
(c) Use the following default fuel map for all spark-ignition
engines:
[[Page 17811]]
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[[Page 17812]]
[GRAPHIC] [TIFF OMITTED] TP28MR22.214
[[Page 17813]]
[GRAPHIC] [TIFF OMITTED] TP28MR22.215
BILLING CODE 6560-50-C
PART 1037--CONTROL OF EMISSIONS FROM NEW HEAVY-DUTY MOTOR VEHICLES
0
87. The authority citation for part 1037 continues to read as follows:
Authority: 42 U.S.C. 7401-7671q.
0
88. Amend Sec. 1037.1 by revising paragraph (a) to read as follows:
Sec. 1037.1 Applicability.
(a) The regulations in this part 1037 apply for all new heavy-duty
vehicles, except as provided in Sec. Sec. 1037.5 and 1037.104. This
includes electric vehicles, fuel cell vehicles, and vehicles fueled by
conventional and alternative fuels. This also includes certain trailers
as described in Sec. Sec. 1037.5, 1037.150, and 1037.801.
* * * * *
0
89. Amend Sec. 1037.5 by revising paragraph (e) to read as follows:
Sec. 1037.5 Excluded vehicles.
* * * * *
(e) Vehicles subject to the heavy-duty emission standards of 40 CFR
part 86. See 40 CFR 86.1816 and 86.1819 for emission standards that
apply for these vehicles. This exclusion generally applies for complete
heavy-duty vehicles at or below 14,000 pounds GVWR and all vehicles at
or below 14,000 pounds GVWR that have no installed propulsion engine,
such as electric vehicles.
* * * * *
0
90. Amend Sec. 1037.10 by revising paragraph (c) to read as follows:
Sec. 1037.10 How is this part organized?
* * * * *
(c) Subpart C of this part describes how to apply for a certificate
of conformity.
* * * * *
0
91. Revise Sec. 1037.101 to read as follows:
Sec. 1037.101 Overview of emission standards.
This part specifies emission standards for certain vehicles and for
certain pollutants. This part contains standards and other regulations
applicable to the emission of the air pollutant defined as the
aggregate group of six greenhouse gases: carbon dioxide, nitrous oxide,
methane, hydrofluorocarbons, perfluorocarbons, and sulfur hexafluoride.
(a) You must show that vehicles meet the following emission
standards:
(1) Exhaust emissions of criteria pollutants. Criteria pollutant
standards for NOX, HC, PM, and CO apply as described in
Sec. 1037.102. These pollutants are sometimes described collectively
as ``criteria pollutants'' because they are either criteria pollutants
under the Clean Air Act or precursors to the criteria pollutants ozone
and PM.
(2) Exhaust emissions of greenhouse gases. These pollutants are
described collectively in this part as ``greenhouse gas pollutants''
because they are regulated primarily based on their impact on the
climate. Emission standards apply as follows for greenhouse gas (GHG)
emissions:
(i) CO2, CH4, and N2O emission
standards apply as described in Sec. Sec. 1037.105 through 1037.107.
(ii) Hydrofluorocarbon standards apply as described in Sec.
1037.115(e). These pollutants are also ``greenhouse
[[Page 17814]]
gas pollutants'' but are treated separately from exhaust greenhouse gas
pollutants listed in paragraph (b)(2)(i) of this section.
(3) Fuel evaporative emissions. Requirements related to fuel
evaporative emissions are described in Sec. 1037.103.
(b) The regulated heavy-duty vehicles are addressed in different
groups as follows:
(1) For criteria pollutants, vocational vehicles and tractors are
regulated based on gross vehicle weight rating (GVWR), whether they are
considered ``spark-ignition'' or ``compression-ignition,'' and whether
they are first sold as complete or incomplete vehicles.
(2) For greenhouse gas pollutants, vehicles are regulated in the
following groups:
(i) Tractors above 26,000 pounds GVWR.
(ii) Trailers.
(iii) Vocational vehicles.
(3) The greenhouse gas emission standards apply differently
depending on the vehicle service class as described in Sec. 1037.140.
In addition, standards apply differently for vehicles with spark-
ignition and compression-ignition engines. References in this part 1037
to ``spark-ignition'' or ``compression-ignition'' generally relate to
the application of standards under 40 CFR 1036.140. For example, a
vehicle with an engine certified to spark-ignition standards under 40
CFR part 1036 is generally subject to requirements under this part 1037
that apply for spark-ignition vehicles. However, note that emission
standards for Heavy HDE are considered to be compression-ignition
standards for purposes of applying vehicle emission standards under
this part. Also, for spark-ignition engines voluntarily certified as
compression-ignition engines under 40 CFR part 1036, you must choose at
certification whether your vehicles are subject to spark-ignition
standards or compression-ignition standards. Heavy-duty vehicles with
no installed propulsion engine, such as electric vehicles, are subject
to compression-ignition emission standards for the purpose of
calculating emission credits.
(4) For evaporative and refueling emissions, vehicles are regulated
based on the type of fuel they use. Vehicles fueled with volatile
liquid fuels or gaseous fuels are subject to evaporative emission
standards.
0
92. Revise Sec. 1037.102 to read as follows:
Sec. 1037.102 Exhaust emission standards for NOX, HC, PM, and CO.
(a) Engines installed in heavy-duty vehicles are subject to
criteria pollutant standards for NOX, HC, PM, and CO under
40 CFR part 86 through model year 2026 and 40 CFR part 1036 for model
years 2027 and later.
(b) Heavy-duty vehicles with no installed propulsion engine, such
as electric vehicles, are subject to criteria pollutant standards under
this part. The emission standards that apply are the same as the
standards that apply for compression-ignition engines under 40 CFR
86.007-11 and 1036.104 for a given model year. Additional requirements
apply to vehicles with no installed propulsion engine as specified in
this part.
(1) Where this part references standards or other requirements in
40 CFR part 86 or 1036 that apply differently based on primary intended
service class, apply the Light HDE provisions to Light HDV, apply the
Medium HDE provisions to Medium HDV, and apply the Heavy HDE provisions
to Heavy HDV.
(2) Criteria pollutant emission standards and related requirements
apply for the useful life specified in 40 CFR 86.001-2 through model
year 2026 and as specified in 40 CFR 1036.104 for model year 2027 and
later. You may alternatively select the useful life values identified
in Sec. 1037.105(e) if you do not generate NOX credits
under Sec. 1037.616.
(3) The following requirements apply for vehicles generating
NOX credits under Sec. 1037.616:
(i) Electric vehicles. Measure initial useable battery energy for
electric vehicles using the test procedure in Sec. 1037.552. Useable
battery energy must remain at or above 70 percent throughout the useful
life.
(ii) Fuel cell vehicles. Measure initial fuel cell voltage for fuel
cell vehicles using the test procedure in Sec. 1037.554. Fuel cell
voltage must remain at or above 80 percent throughout the useful life.
0
93. Amend Sec. 1037.103 by:
0
a. Revising paragraph (b)(1).
0
b. Removing paragraph (b)(6).
0
c. Revising paragraphs (f) and (g)(1) and (2).
The revisions read as follows:
Sec. 1037.103 Evaporative and refueling emission standards.
* * * * *
(b) * * *
(1) The refueling standards in 40 CFR 86.1813-17(b) apply to
complete vehicles starting in model year 2022; they apply for
incomplete vehicles starting in model year 2027.
* * * * *
(f) Useful life. The evaporative and refueling emission standards
of this section apply for the full useful life, expressed in service
miles or calendar years, whichever comes first. The useful life values
for the standards of this section are the same as the values described
for evaporative emission standards in 40 CFR 86.1805.
(g) * * *
(1) Auxiliary engines and associated fuel-system components must be
installed when testing fully assembled vehicles. If the auxiliary
engine draws fuel from a separate fuel tank, you must fill the extra
fuel tank before the start of diurnal testing as described for the
vehicle's main fuel tank. Use good engineering judgment to ensure that
any nonmetal portions of the fuel system related to the auxiliary
engine have reached stabilized levels of permeation emissions. The
auxiliary engine must not operate during the running loss test or any
other portion of testing under this section.
(2) For testing with partially assembled vehicles, you may omit
installation of auxiliary engines and associated fuel-system components
as long as those components installed in the final configuration are
certified to meet the applicable emission standards for Small SI
equipment described in 40 CFR 1054.112 or for Large SI engines in 40
CFR 1048.105. For any fuel-system components that you do not install,
your installation instructions must describe this certification
requirement.
0
94. Amend Sec. 1037.105 by revising paragraphs (b)(1), (g)(2), and
(h)(1) and (5) through (7) to read as follows:
Sec. 1037.105 CO2 emission standards for vocational vehicles.
* * * * *
(b) * * *
(1) Model year 2027 and later vehicles are subject to
CO2 standards corresponding to the selected subcategories as
shown in the following table:
[[Page 17815]]
Table 1 of Sec. 1037.105--Phase 2 CO2 Standards for Model Year 2027 and Later Vocational Vehicles
[g/ton-mile]
----------------------------------------------------------------------------------------------------------------
Engine cycle Vehicle size Multi-purpose Regional Urban
----------------------------------------------------------------------------------------------------------------
Compression-ignition.................. Light HDV............... 325 286 361
Compression-ignition.................. Medium HDV.............. 231 215 254
Compression-ignition.................. Heavy HDV............... 226 186 265
Spark-ignition........................ Light HDV............... 372 319 413
Spark-ignition........................ Medium HDV.............. 268 247 297
----------------------------------------------------------------------------------------------------------------
* * * * *
(g) * * *
(2) Class 8 hybrid vehicles with Light HDE or Medium HDE may be
certified to compression-ignition standards for the Heavy HDV service
class. You may generate and use credits as allowed for the Heavy HDV
service class.
* * * * *
(h) * * *
(1) The following alternative emission standards apply by vehicle
type and model year as follows:
Table 5 of Sec. 1037.105--Phase 2 Custom Chassis Standards
[g/ton-mile]
----------------------------------------------------------------------------------------------------------------
Vehicle type \a\ Assigned vehicle service class MY 2021-2026 MY 2027+
----------------------------------------------------------------------------------------------------------------
School bus................................... Medium HDV...................... 291 267
Motor home................................... Medium HDV...................... 228 226
Coach bus.................................... Heavy HDV....................... 210 205
Other bus.................................... Heavy HDV....................... 300 282
Refuse hauler................................ Heavy HDV....................... 313 298
Concrete mixer............................... Heavy HDV....................... 319 316
Mixed-use vehicle............................ Heavy HDV....................... 319 316
Emergency vehicle............................ Heavy HDV....................... 324 319
----------------------------------------------------------------------------------------------------------------
\a\ Vehicle types are generally defined in Sec. 1037.801. ``Other bus'' includes any bus that is not a school
bus or a coach bus. A ``mixed-use vehicle'' is one that meets at least one of the criteria specified in Sec.
1037.631(a)(1) or (2).
* * * * *
(5) Emergency vehicles are deemed to comply with the standards of
this paragraph (h) if they use tires with TRRL at or below 8.4 N/kN
(8.7 N/kN for model years 2021 through 2026).
(6) Concrete mixers and mixed-use vehicles are deemed to comply
with the standards of this paragraph (h) if they use tires with TRRL at
or below 7.1 N/kN (7.6 N/kN for model years 2021 through 2026).
(7) Motor homes are deemed to comply with the standards of this
paragraph (h) if they have tires with TRRL at or below 6.0 N/kN (6.7 N/
kN for model years 2021 through 2026) and automatic tire inflation
systems or tire pressure monitoring systems with wheels on all axles.
* * * * *
0
95. Amend Sec. 1037.106 by revising paragraphs (b) and (f)(1) to read
as follows:
Sec. 1037.106 Exhaust emission standards for tractors above 26,000
pounds GVWR.
* * * * *
(b) The CO2 standards for tractors above 26,000 pounds
GVWR in Table 1 of this section apply based on modeling and testing as
described in subpart F of this part. The provisions of Sec. 1037.241
specify how to comply with these standards in this paragraph (b).
Table 1 of Sec. 1037.106--CO2 Standards for Class 7 and Class 8 Tractors by Model Year
[g/ton-mile]
----------------------------------------------------------------------------------------------------------------
Phase 1 Phase 1 Phase 2 Phase 2 Phase 2
standards for standards for standards for standards for standards for
Subcategory \a\ model years model years model years model years model year 2027
2014-2016 2017-2020 2021-2023 2024-2026 and later
----------------------------------------------------------------------------------------------------------------
Class 7 Low-Roof (all cab 107 104 105.5 99.8 94.8
styles)......................
Class 7 Mid-Roof (all cab 119 115 113.2 107.1 101.8
styles)......................
Class 7 High-Roof (all cab 124 120 113.5 106.6 98.5
styles)......................
Class 8 Low-Roof Day Cab...... 81 80 80.5 76.2 72.3
Class 8 Low-Roof Sleeper Cab.. 68 66 72.3 68.0 64.1
Class 8 Mid-Roof Day Cab...... 88 86 85.4 80.9 76.8
Class 8 Mid-Roof Sleeper Cab.. 76 73 78.0 73.5 69.6
Class 8 High-Roof Day Cab..... 92 89 85.6 80.4 74.6
Class 8 High-Roof Sleeper Cab. 75 72 75.7 70.7 64.3
Heavy-Haul Tractors........... .............. .............. 52.4 50.2 48.3
----------------------------------------------------------------------------------------------------------------
\a\ Sub-category terms are defined in Sec. 1037.801.
* * * * *
(f) * * *
(1) You may optionally certify 4x2 tractors with Heavy HDE to the
standards and useful life for Class 8 tractors, with no restriction on
[[Page 17816]]
generating or using emission credits within the Class 8 averaging set.
* * * * *
0
96. Amend Sec. 1037.115 by revising paragraphs (a) and (e)(3) to read
as follows:
Sec. 1037.115 Other requirements.
* * * * *
(a) Adjustable parameters. Vehicles that have adjustable parameters
must meet all the requirements of this part for any adjustment in the
physically adjustable range. We may require that you set adjustable
parameters to any specification within the adjustable range during any
testing. See 40 CFR 1068.50 for general provisions related to
adjustable parameters. You must ensure safe vehicle operation
throughout the physically adjustable range of each adjustable
parameter, including consideration of production tolerances. Note that
adjustable roof fairings and trailer rear fairings are deemed not to be
adjustable parameters.
* * * * *
(e) * * *
(3) If air conditioning systems are designed such that a compliance
demonstration under 40 CFR 86.1867-12(a) is impossible or impractical,
you may ask to use alternative means to demonstrate that your air
conditioning system achieves an equivalent level of control.
0
97. Amend Sec. 1037.120 by revising paragraphs (b) and (c) to read as
follows:
Sec. 1037.120 Emission-related warranty requirements.
* * * * *
(b) Warranty period. (1) Except as specified in paragraph (b)(2) of
this section, your emission-related warranty must be valid for at
least:
(i) 5 years or 50,000 miles for Light HDV (except tires).
(ii) 5 years or 100,000 miles for Medium HDV and Heavy HDV (except
tires).
(iii) 5 years for trailers (except tires).
(iv) 1 year for tires installed on trailers, and 2 years or 24,000
miles for all other tires.
(2) Your emission-related warranty with respect to the standards
under Sec. 1037.102(b) must be valid for at least the periods
specified for engines in 40 CFR 1036.120(b) if you generate
NOX credits under Sec. 1037.616.
(3) You may offer an emission-related warranty more generous than
we require. The emission-related warranty for the vehicle may not be
shorter than any basic mechanical warranty you provide to that owner
without charge for the vehicle. Similarly, the emission-related
warranty for any component may not be shorter than any warranty you
provide to that owner without charge for that component. This means
that your warranty for a given vehicle may not treat emission-related
and nonemission-related defects differently for any component. The
warranty period begins when the vehicle is placed into service.
(c) Components covered. The emission-related warranty covers tires,
automatic tire inflation systems, tire pressure monitoring systems,
vehicle speed limiters, idle-reduction systems, hybrid system
components, and devices added to the vehicle to improve aerodynamic
performance (not including standard components such as hoods or mirrors
even if they have been optimized for aerodynamics), to the extent such
emission-related components are included in your application for
certification. The emission-related warranty also covers other added
emission-related components to the extent they are included in your
application for certification. The emission-related warranty covers
components designed to meet requirements under Sec. 1037.102(b)(3).
The emission-related warranty covers all components whose failure would
increase a vehicle's emissions of air conditioning refrigerants (for
vehicles subject to air conditioning leakage standards), and it covers
all components whose failure would increase a vehicle's evaporative and
refueling emissions (for vehicles subject to evaporative and refueling
emission standards). The emission-related warranty covers these
components even if another company produces the component. Your
emission-related warranty does not need to cover components whose
failure would not increase a vehicle's emissions of any regulated
pollutant.
* * * * *
0
98. Amend Sec. 1037.125 by revising paragraph (d) to read as follows:
Sec. 1037.125 Maintenance instructions and allowable maintenance.
* * * * *
(d) Noncritical emission-related maintenance. Subject to the
provisions of this paragraph (d), you may schedule any amount of
emission-related inspection or maintenance that is not covered by
paragraph (a) of this section (that is, maintenance that is neither
explicitly identified as critical emission-related maintenance, nor
that we approve as critical emission-related maintenance). Noncritical
emission-related maintenance generally includes maintenance on the
components we specify in 40 CFR part 1068, appendix A, that is not
covered in paragraph (a) of this section. You must state in the owners
manual that these steps are not necessary to keep the emission-related
warranty valid. If operators fail to do this maintenance, this does not
allow you to disqualify those vehicles from in-use testing or deny a
warranty claim. Do not take these inspection or maintenance steps
during service accumulation on your emission-data vehicles.
* * * * *
0
99. Amend Sec. 1037.130 by revising paragraph (b)(3) to read as
follows:
Sec. 1037.130 Assembly instructions for secondary vehicle
manufacturers.
* * * * *
(b) * * *
(3) Describe the necessary steps for installing emission-related
diagnostic systems.
* * * * *
0
100. Amend Sec. 1037.135 by revising paragraph (c)(6) to read as
follows:
Sec. 1037.135 Labeling.
* * * * *
(c) * * *
(6) Identify the emission control system. Use terms and
abbreviations as described in appendix C to this part or other
applicable conventions. Phase 2 tractors and Phase 2 vocational
vehicles may omit this information.
* * * * *
0
101. Amend Sec. 1037.140 by revising paragraph (g) to read as follows:
Sec. 1037.140 Classifying vehicles and determining vehicle
parameters.
* * * * *
(g) The standards and other provisions of this part apply to
specific vehicle service classes for tractors and vocational vehicles
as follows:
(1) Phase 1 and Phase 2 tractors are divided based on GVWR into
Class 7 tractors and Class 8 tractors. Where provisions of this part
apply to both tractors and vocational vehicles, Class 7 tractors are
considered ``Medium HDV'' and Class 8 tractors are considered ``Heavy
HDV''. This paragraph (g)(1) applies for hybrid and non-hybrid
vehicles.
(2) Phase 1 vocational vehicles are divided based on GVWR. ``Light
HDV'' includes Class 2b through Class 5 vehicles; ``Medium HDV''
includes Class 6 and Class 7 vehicles; and ``Heavy HDV'' includes Class
8 vehicles.
(3) Phase 2 vocational vehicles propelled by engines subject to the
spark-ignition standards of 40 CFR part 1036 are divided as follows:
(i) Class 2b through Class 5 vehicles are considered ``Light HDV''.
[[Page 17817]]
(ii) Class 6 through Class 8 vehicles are considered ``Medium
HDV''.
(4) Phase 2 vocational vehicles propelled by engines subject to the
compression-ignition standards in 40 CFR part 1036 are divided as
follows:
(i) Class 2b through Class 5 vehicles are considered ``Light HDV''.
(ii) Class 6 through 8 vehicles are considered ``Heavy HDV'' if the
installed engine's primary intended service class is Heavy HDE (see 40
CFR 1036.140), except that Class 8 hybrid vehicles are considered
``Heavy HDV'' regardless of the engine's primary intended service
class.
(iii) All other Class 6 through Class 8 vehicles are considered
``Medium HDV''.
(5) Heavy-duty vehicles with no installed propulsion engine, such
as electric vehicles, are divided as follows:
(i) Class 2b through Class 5 vehicles are considered ``Light HDV''.
(ii) Class 6 and 7 vehicles are considered ``Medium HDV''.
(iii) Class 8 vehicles are considered ``Heavy HDV''.
(6) In certain circumstances, you may certify vehicles to standards
that apply for a different vehicle service class. For example, see
Sec. Sec. 1037.105(g) and 1037.106(f). If you optionally certify
vehicles to different standards, those vehicles are subject to all the
regulatory requirements as if the standards were mandatory.
* * * * *
0
102. Amend Sec. 1037.150 by revising paragraphs (f) and (y)(1) to read
as follows:
Sec. 1037.150 Interim provisions.
* * * * *
(f) Electric and hydrogen fuel cell vehicles. Tailpipe emissions of
regulated GHG pollutants from electric vehicles and hydrogen fuel cell
vehicles are deemed to be zero. No CO2-related emission
testing is required for electric vehicles. Use good engineering
judgment to apply other requirements of this part to electric vehicles.
* * * * *
(y) * * *
(1) For vocational Light HDV and vocational Medium HDV, emission
credits you generate in model years 2018 through 2021 may be used
through model year 2027, instead of being limited to a five-year credit
life as specified in Sec. 1037.740(c). For Class 8 vocational vehicles
with Medium HDE, we will approve your request to generate these credits
in and use these credits for the Medium HDV averaging set if you show
that these vehicles would qualify as Medium HDV under the Phase 2
program as described in Sec. 1037.140(g)(4).
* * * * *
0
103. Amend Sec. 1037.205 by revising paragraphs (p) and (q) to read as
follows:
Sec. 1037.205 What must I include in my application?
* * * * *
(p) Where applicable, describe all adjustable operating parameters
(see Sec. 1037.115), including production tolerances. For any
operating parameters that do not qualify as adjustable parameters,
include a description supporting your conclusion (see 40 CFR
1068.50(c)). Include the following in your description of each
adjustable parameter:
(1) For mechanically controlled parameters, include the nominal or
recommended setting, the intended physically adjustable range, and the
limits or stops used to establish adjustable ranges. Also include
information showing why the limits, stops, or other means of inhibiting
adjustment are effective in preventing adjustment of parameters on in-
use engines to settings outside your intended physically adjustable
ranges.
(2) For electronically controlled parameters, describe how your
engines are designed to prevent unauthorized adjustments.
(q) Include the following information for electric vehicles and
fuel cell vehicles to show that they meet the standards of this part:
(1) You may attest that vehicles comply with the standards of Sec.
1037.102 instead of submitting test data.
(2) For vehicles generating credits under Sec. 1037.616, you may
attest that the vehicle meets the durability requirements described in
Sec. 1037.102(b)(3) based on an engineering analysis of measured
values and other information, consistent with good engineering
judgment, instead of testing at the end of the useful life. Send us
your test results for work produced over the FTP and initial useable
battery energy or initial fuel cell voltage. Also send us your
engineering analysis describing how you meet the durability
requirements if we ask for it.
* * * * *
0
104. Amend Sec. 1037.225 by revising the introductory text and
paragraph (g) to read as follows:
Sec. 1037.225 Amending applications for certification.
Before we issue you a certificate of conformity, you may amend your
application to include new or modified vehicle configurations, subject
to the provisions of this section. After we have issued your
certificate of conformity, you may send us an amended application any
time before the end of the model year requesting that we include new or
modified vehicle configurations within the scope of the certificate,
subject to the provisions of this section. You must amend your
application if any changes occur with respect to any information that
is included or should be included in your application.
* * * * *
(g) You may produce vehicles or modify in-use vehicles as described
in your amended application for certification and consider those
vehicles to be in a certified configuration. Modifying a new or in-use
vehicle to be in a certified configuration does not violate the
tampering prohibition of 40 CFR 1068.101(b)(1), as long as this does
not involve changing to a certified configuration with a higher family
emission limit. See Sec. 1037.621(g) for special provisions that apply
for changing to a different certified configuration in certain
circumstances.
0
105. Amend Sec. 1037.230 by revising paragraph (c) to read as follows:
Sec. 1037.230 Vehicle families, sub-families, and configurations.
* * * * *
(c) Group vehicles into configurations consistent with the
definition of ``vehicle configuration'' in Sec. 1037.801. Note that
vehicles with hardware or software differences that are related to
measured or modeled emissions are considered to be different vehicle
configurations even if they have the same modeling inputs and FEL. Note
also, that you are not required to separately identify all
configurations for certification. Note that you are not required to
identify all possible configurations for certification; also, you are
required to include in your final ABT report only those configurations
you produced.
* * * * *
0
106. Amend Sec. 1037.231 by revising paragraph (b)(1) to read as
follows:
Sec. 1037.231 Powertrain families.
* * * * *
(b) * * *
(1) Engine family as specified in 40 CFR 1036.230.
* * * * *
0
107. Amend Sec. 1037.250 by revising paragraph (a) to read as follows:
Sec. 1037.250 Reporting and recordkeeping.
(a) By September 30 following the end of the model year, send the
Designated Compliance Officer a report including
[[Page 17818]]
the total U.S.-directed production volume of vehicles you produced in
each vehicle family during the model year (based on information
available at the time of the report). Report by vehicle identification
number and vehicle configuration and identify the subfamily identifier.
Report uncertified vehicles sold to secondary vehicle manufacturers. We
may waive the reporting requirements of this paragraph (a) for small
manufacturers.
* * * * *
0
108. Amend Sec. 1037.320 by removing Table 1 to Sec. 1037.320 and
revising paragraph (b) to read as follows:
Sec. 1037.320 Audit procedures for axles and transmissions.
* * * * *
(b) Run GEM for each applicable vehicle configuration and GEM
regulatory subcategory identified in 40 CFR 1036.540 and for each
vehicle class as defined in Sec. 1037.140(g) using the applicable
default engine map in appendix C of 40 CFR part 1036, the cycle-average
fuel map in Table 1 of this section, the torque curve in Table 2 of
this section for both the engine full-load torque curve and parent
engine full-load torque curve, the motoring torque curve in Table 3 of
this section, the idle fuel map in Table 4 of this section. For axle
testing, this may require omitting several vehicle configurations based
on selecting axle ratios that correspond to the tested axle. For
transmission testing, use the test transmission's gear ratios in place
of the gear ratios defined in 40 CFR 1036.540. The GEM ``Default FEL
CO2 Emissions'' result for each vehicle configuration counts
as a separate test for determining whether the family passes the audit.
For vocational vehicles, use the GEM ``Default FEL CO2
Emissions'' result for the Regional subcategory. Table 1 through Table
4 follow:
BILLING CODE 6560-01-P
[[Page 17819]]
[GRAPHIC] [TIFF OMITTED] TP28MR22.216
BILLING CODE 6560-01-C
[[Page 17820]]
Table 2 to Paragraph (b) of Sec. 1037.320--Full-Load Torque Curves by Vehicle Class
--------------------------------------------------------------------------------------------------------------------------------------------------------
Light HDV and medium HDV--spark-ignition Light HDV and medium HDV--compression-ignition Heavy HDV
--------------------------------------------------------------------------------------------------------------------------------------------------------
Engine torque Engine torque Engine torque
Engine speed (r/min) (N[middot]m) Engine speed (r/min) (N[middot]m) Engine speed (r/min) (N[middot]m)
--------------------------------------------------------------------------------------------------------------------------------------------------------
600 433 750 470 600 1200
700 436 907 579 750 1320
800 445 1055 721 850 1490
900 473 1208 850 950 1700
1000 492 1358 876 1050 1950
1100 515 1507 866 1100 2090
1200 526 1660 870 1200 2100
1300 541 1809 868 1250 2100
1400 542 1954 869 1300 2093
1500 542 2105 878 1400 2092
1600 542 2258 850 1500 2085
1700 547 2405 800 1520 2075
1800 550 2556 734 1600 2010
1900 551 2600 0 1700 1910
2000 554 ....................... ........................ 1800 1801
2100 553 ....................... ........................ 1900 1640
2200 558 ....................... ........................ 2000 1350
2300 558 ....................... ........................ 2100 910
2400 566 ....................... ........................ 2250 0
2500 571
2600 572
2700 581
2800 586
2900 587
3000 590
3100 591
3200 589
3300 585
3400 584
3500 582
3600 573
3700 562
3800 555
3900 544
4000 534
4100 517
4200 473
4291 442
4500 150
--------------------------------------------------------------------------------------------------------------------------------------------------------
Table 3 to Paragraph (b) of Sec. 1037.320--Motoring Torque Curves by Vehicle Class
--------------------------------------------------------------------------------------------------------------------------------------------------------
Light HDV and medium HDV--spark-ignition Light HDV and medium HDV--compression-ignition Heavy HDV
--------------------------------------------------------------------------------------------------------------------------------------------------------
Engine torque Engine torque Engine torque
Engine speed (r/min) (N[middot]m) Engine speed (r/min) (N[middot]m) Engine speed (r/min) (N[middot]m)
--------------------------------------------------------------------------------------------------------------------------------------------------------
700 -41 750 -129 600 -98
800 -42 907 -129 750 -121
900 -43 1055 -130 850 -138
1000 -45 1208 -132 950 -155
1100 -48 1358 -135 1050 -174
1200 -49 1507 -138 1100 -184
1300 -50 1660 -143 1200 -204
1411 -51 1809 -148 1250 -214
1511 -52 1954 -155 1300 -225
1611 -53 2105 -162 1400 -247
1711 -56 2258 -170 1500 -270
1811 -56 2405 -179 1520 -275
1911 -57 2556 -189 1600 -294
2011 -57 ....................... ........................ 1700 -319
2111 -58 ....................... ........................ 1800 -345
2211 -60 ....................... ........................ 1900 -372
2311 -65 ....................... ........................ 2000 -400
2411 -81 ....................... ........................ 2100 -429
2511 -85
2611 -87
[[Page 17821]]
2711 -88
2811 -89
2911 -91
3011 -91
3111 -96
3211 -96
3311 -97
3411 -98
3511 -99
3611 -104
3711 -105
3811 -108
3911 -108
4011 -111
4111 -111
4211 -115
4291 -112
--------------------------------------------------------------------------------------------------------------------------------------------------------
Table 4 to Paragraph (b) of Sec. 1037.320--Engine Idle Fuel Maps by Vehicle Class
--------------------------------------------------------------------------------------------------------------------------------------------------------
Light HDV and medium HDV--spark-ignition Light HDV and medium HDV--compression-ignition Heavy HDV
--------------------------------------------------------------------------------------------------------------------------------------------------------
Engine speed (r/ Engine torque Fuel mass rate (g/ Engine speed (r/ Engine torque Fuel mass rate Engine speed Engine torque Fuel mass rate
min) (N[middot]m) s) min) (N[middot]m) (g/s) (r/min) (N[middot]m) (g/s)
--------------------------------------------------------------------------------------------------------------------------------------------------------
600 0 0.4010 750 0 0.2595 600 0 0.3501
700 0 0.4725 850 0 0.2626 700 0 0.4745
600 100 0.6637 750 100 0.6931 600 100 0.6547
700 100 0.7524 850 100 0.7306 700 100 0.8304
--------------------------------------------------------------------------------------------------------------------------------------------------------
* * * * *
0
109. Amend Sec. 1037.510 by revising paragraphs (a)(1)(i), (2), and
(3) and (d) to read as follows:
Sec. 1037.510 Duty-cycle exhaust testing.
* * * * *
(a) * * *
(1) * * *
(i) Transient cycle. The transient cycle is specified in appendix A
of this part. Warm up the vehicle. Start the duty cycle within 30
seconds after concluding the preconditioning procedure. Start sampling
emissions at the start of the duty cycle.
* * * * *
(2) Perform cycle-average engine fuel mapping as described in 40
CFR 1036.540. For powertrain testing under Sec. 1037.550 or Sec.
1037.555, perform testing as described in this paragraph (a)(2) to
generate GEM inputs for each simulated vehicle configuration, and test
runs representing different idle conditions. Perform testing as
follows:
(i) Transient cycle. The transient cycle is specified in appendix A
of this part.
(ii) Highway cruise cycles. The grade portion of the route
corresponding to the 55 mi/hr and 65 mi/hr highway cruise cycles is
specified in appendix D of this part. Maintain vehicle speed between -
1.0 mi/hr and 3.0 mi/hr of the speed setpoint; this speed tolerance
applies instead of the approach specified in 40 CFR 1066.425(b)(1) and
(2).
(iii) Drive idle. Perform testing at a loaded idle condition for
Phase 2 vocational vehicles. For engines with an adjustable warm idle
speed setpoint, test at the minimum warm idle speed and the maximum
warm idle speed; otherwise simply test at the engine's warm idle speed.
Warm up the powertrain as described in 40 CFR 1036.527(c)(1). Within 60
seconds after concluding the warm-up, linearly ramp the powertrain down
to zero vehicle speed over 20 seconds. Apply the brake and keep the
transmission in drive (or clutch depressed for manual transmission).
Stabilize the powertrain for (60 1) seconds and then
sample emissions for (30 1) seconds.
(iv) Parked idle. Perform testing at an no-load idle condition for
Phase 2 vocational vehicles. For engines with an adjustable warm idle
speed setpoint, test at the minimum warm idle speed and the maximum
warm idle speed; otherwise simply test at the engine's warm idle speed.
Warm up the powertrain as described in 40 CFR 1036.527(c)(1). Within 60
seconds after concluding the warm-up, linearly ramp the powertrain down
to zero vehicle speed in 20 seconds. Put the transmission in park (or
neutral for manual transmissions and apply the parking brake if
applicable). Stabilize the powertrain for (180 1) seconds
and then sample emissions for (600 1) seconds.
(3) Where applicable, perform testing on a chassis dynamometer as
follows:
(i) Transient cycle. The transient cycle is specified in appendix A
of this part. Warm up the vehicle by operating over one transient
cycle. Within 60 seconds after concluding the warm up cycle, start
emission sampling and operate the vehicle over the duty cycle.
(ii) Highway cruise cycle. The grade portion of the route
corresponding to the 55 mi/hr and 65 mi/hr highway cruise cycles is
specified in appendix D of this part. Warm up the vehicle by operating
it at the appropriate speed setpoint over the duty cycle. Within 60
seconds after concluding the preconditioning cycle, start emission
sampling and operate the vehicle over the duty cycle, maintaining
vehicle speed within 1.0 mi/hr of the speed setpoint; this
speed tolerance applies
[[Page 17822]]
instead of the approach specified in 40 CFR 1066.425(b)(1) and (2).
* * * * *
(d) For highway cruise and transient testing, compare actual
second-by-second vehicle speed with the speed specified in the test
cycle and ensure any differences are consistent with the criteria as
specified in Sec. 1037.550(g)(1). If the speeds do not conform to
these criteria, the test is not valid and must be repeated.
* * * * *
0
110. Amend Sec. 1037.520 by revising paragraphs (c)(2) and (3), (f),
and (h)(1) to read as follows:
Sec. 1037.520 Modeling CO2 emissions to show compliance for
vocational vehicles and tractors.
* * * * *
(c) * * *
(2) Measure tire rolling resistance in kg per metric ton as
specified in ISO 28580 (incorporated by reference in Sec. 1037.810),
except as specified in this paragraph (c). Use good engineering
judgment to ensure that your test results are not biased low. You may
ask us to identify a reference test laboratory to which you may
correlate your test results. Prior to beginning the test procedure in
Section 7 of ISO 28580 for a new bias-ply tire, perform a break-in
procedure by running the tire at the specified test speed, load, and
pressure for (60 2) minutes.
(3) For each tire design tested, measure rolling resistance of at
least three different tires of that specific design and size. Perform
the test at least once for each tire. Calculate the arithmetic mean of
these results to the nearest 0.1 N/kN and use this value or any higher
value as your GEM input for TRRL. You must test at least one tire size
for each tire model, and may use engineering analysis to determine the
rolling resistance of other tire sizes of that model. Note that for
tire sizes that you do not test, we will treat your analytically
derived rolling resistances the same as test results, and we may
perform our own testing to verify your values. We may require you to
test a small sub-sample of untested tire sizes that we select.
* * * * *
(f) Engine characteristics. Enter information from the engine
manufacturer to describe the installed engine and its operating
parameters as described in 40 CFR 1036.503. Note that you do not need
fuel consumption at idle for tractors.
* * * * *
(h) * * *
(1) For engines with no adjustable warm idle speed, input vehicle
idle speed as the manufacturer's declared warm idle speed. For engines
with adjustable warm idle speed, input your vehicle idle speed as
follows:
------------------------------------------------------------------------
Your default
And your engine is vehicle idle
If your vehicle is a . . . subject to . . . speed is . .
.\a\
------------------------------------------------------------------------
(i) Heavy HDV................. compression-ignition 600 r/min.
or spark-ignition
standards.
(ii) Medium HDV tractor....... compression-ignition 700 r/min.
standards.
(iii) Light HDV or Medium HDV compression-ignition 750 r/min.
vocational vehicle. standards.
(iv) Light HDV or Medium HDV.. spark-ignition 600 r/min.
standards.
------------------------------------------------------------------------
\a\ If the default idle speed is above or below the engine
manufacturer's whole range of declared warm idle speeds, use the
manufacturer's maximum or minimum declared warm idle speed,
respectively, instead of the default value.
* * * * *
0
111. Amend Sec. 1037.534 by revising paragraph (d)(2) to read as
follows:
Sec. 1037.534 Constant-speed procedure for calculating drag area
(CdA).
* * * * *
(d) * * *
(2) Perform testing as described in paragraph (d)(3) of this
section over a sequence of test segments at constant vehicle speed as
follows:
(i) (300 30) seconds in each direction at 10 mi/hr.
(ii) (450 30) seconds in each direction at 70 mi/hr.
(iii) (450 30) seconds in each direction at 50 mi/hr.
(iv) (450 30) seconds in each direction at 70 mi/hr.
(v) (450 30) seconds in each direction at 50 mi/hr.
(vi) (300 30) seconds in each direction at 10 mi/hr.
* * * * *
0
112. Amend Sec. 1037.540 by revising the introductory text and
paragraphs (b)(3), (7), and (8), and (f)(3) to read as follows:
Sec. 1037.540 Special procedures for testing vehicles with hybrid
power take-off.
This section describes optional procedures for quantifying the
reduction in greenhouse gas emissions for vehicles as a result of
running power take-off (PTO) devices with a hybrid energy delivery
system. See Sec. 1037.550 for powertrain testing requirements that
apply for drivetrain hybrid systems. The procedures are written to test
the PTO by ensuring that the engine produces all of the energy with no
net change in stored energy (charge-sustaining), and for plug-in hybrid
vehicles, also allowing for drawing down the stored energy (charge-
depleting). The full charge-sustaining test for the hybrid vehicle is
from a fully charged rechargeable energy storage system (RESS) to a
depleted RESS and then back to a fully charged RESS. You must include
all hardware for the PTO system. You may ask us to modify the
provisions of this section to allow testing hybrid vehicles other than
battery electric hybrids, consistent with good engineering judgment.
For plug-in hybrids, use a utility factor to properly weight charge-
sustaining and charge-depleting operation as described in paragraph
(f)(3) of this section.
* * * * *
(b) * * *
(3) Denormalize the PTO duty cycle in appendix B of this part using
the following equation:
[GRAPHIC] [TIFF OMITTED] TP28MR22.069
Where:
prefi = the reference pressure at each point i in the PTO
cycle.
pi = the normalized pressure at each point i in the PTO cycle
(relative to pmax).
pmax = the mean maximum pressure measured in paragraph
(b)(2) of this section.
pmin = the mean minimum pressure measured in paragraph
(b)(2) of this section.
* * * * *
(7) Depending on the number of circuits the PTO system has, operate
the vehicle over one or concurrently over both of the denormalized PTO
duty cycles in appendix B of this part. Measure emissions during
operation over each duty cycle using the provisions of 40 CFR part
1066.
(8) Measured pressures must meet the cycle-validation
specifications in the following table for each test run over the duty
cycle:
[[Page 17823]]
Table 1 to Paragraph (b)(8) of Sec. 1037.540--Statistical Criteria for
Validating Each Test Run Over the Duty Cycle
------------------------------------------------------------------------
Parameter \a\ Pressure
------------------------------------------------------------------------
Slope, a1................................. 0.950 <= a1 <= 1.030
Absolute value of intercept, <=2.0% of maximum mapped
[verbar]a0[verbar]. pressure
Standard error of the estimate, SEE....... <=10% of maximum mapped
pressure
Coefficient of determination, r\2\........ >=0.970
------------------------------------------------------------------------
\a\ Determine values for specified parameters as described in 40 CFR
1065.514(e) by comparing measured values to denormalized pressure
values from the duty cycle in appendix B of this part.
* * * * *
(f) * * *
(3) For plug-in hybrid electric vehicles calculate the utility
factor weighted fuel consumption in g/ton-mile, as follows:
(i) Determine the utility factor fraction for the PTO system from
the table in appendix E of this part using interpolation based on the
total time of the charge-depleting portion of the test as determined in
paragraphs (c)(6) and (d)(3) of this section.
(ii) Weight the emissions from the charge-sustaining and charge-
depleting portions of the test to determine the utility factor-weighted
fuel mass, mfuelUF[cycle]plug-in, using the following
equation:
[GRAPHIC] [TIFF OMITTED] TP28MR22.070
Where:
i = an indexing variable that represents one test interval.
N = total number of charge-depleting test intervals.
mfuelPTOCD = total mass of fuel per ton-mile in the
charge-depleting portion of the test for each test interval, i,
starting from i = 1.
UFDCDi = utility factor fraction at time tCDi
as determined in paragraph (f)(3)(i) of this section for each test
interval, i, starting from i = 1.
j = an indexing variable that represents one test interval.
M = total number of charge-sustaining test intervals.
mfuelPTOCS = total mass of fuel per ton-mile in the
charge-sustaining portion of the test for each test interval, j,
starting from j = 1.
UFRCD = utility factor fraction at the full charge-
depleting time, tCD, as determined by interpolating the
approved utility factor curve. tCD is the sum of the time
over N charge-depleting test intervals.
* * * * *
0
113. Revise Sec. 1037.550 to read as follows:
Sec. 1037.550 Powertrain testing.
This section describes the procedure to measure fuel consumption
and create engine fuel maps by testing a powertrain that includes an
engine coupled with a transmission, drive axle, and hybrid components
or any assembly with one or more of those hardware elements. Engine
fuel maps are part of demonstrating compliance with Phase 2 vehicle
standards under this part; the powertrain test procedure in this
section is one option for generating this fuel-mapping information as
described in 40 CFR 1036.503. Additionally, this powertrain test
procedure is one option for certifying hybrids to the engine standards
in 40 CFR 1036.108.
(a) General test provisions. The following provisions apply broadly
for testing under this section:
(1) Measure NOX emissions as described in paragraph (k)
of this section. Include these measured NOX values any time
you report to us your greenhouse gas emissions or fuel consumption
values from testing under this section.
(2) The procedures of 40 CFR part 1065 apply for testing in this
section except as specified. This section uses engine parameters and
variables that are consistent with 40 CFR part 1065.
(3) Powertrain testing depends on models to calculate certain
parameters. You can use the detailed equations in this section to
create your own models, or use the GEM HIL model (incorporated by
reference in Sec. 1037.810) to simulate vehicle hardware elements as
follows:
(i) Create driveline and vehicle models that calculate the angular
speed setpoint for the test cell dynamometer,
[fnof]nref,dyno, based on the torque measurement location.
Use the detailed equations in paragraph (f) of this section, the GEM
HIL model's driveline and vehicle submodels, or a combination of the
equations and the submodels. You may use the GEM HIL model's
transmission submodel in paragraph (f) of this section to simulate a
transmission only if testing hybrid engines.
(ii) Create a driver model or use the GEM HIL model's driver
submodel to simulate a human driver modulating the throttle and brake
pedals to follow the test cycle as closely as possible.
(iii) Create a cycle-interpolation model or use the GEM HIL model's
cycle submodel to interpolate the duty-cycles and feed the driver model
the duty-cycle reference vehicle speed for each point in the duty-
cycle.
(4) The powertrain test procedure in this section is designed to
simulate operation of different vehicle configurations over specific
duty cycles. See paragraphs (h) and (j) of this section.
(5) For each test run, record engine speed and torque as defined in
40 CFR 1065.915(d)(5) with a minimum sampling frequency of 1 Hz. These
engine speed and torque values represent a duty cycle that can be used
for separate testing with an engine mounted on an engine dynamometer
under Sec. 1037.551, such as for a selective enforcement audit as
described in Sec. 1037.301.
(6) For hybrid powertrains with no plug-in capability, correct for
the net energy change of the energy storage device as described in 40
CFR 1066.501. For plug-in hybrid electric powertrains, follow 40 CFR
1066.501 to determine End-of-Test for charge-depleting operation. You
must get our approval in advance for your utility factor curve; we will
approve it if you can show that you created it, using good engineering
judgment, from sufficient in-use data of vehicles in the same
application as the vehicles in which the plug-in hybrid electric
powertrain will be installed. You may use methodologies described in
SAE J2841 (incorporated by reference in Sec. 1037.810) to develop the
utility factor curve.
(7) The provisions related to carbon balance error verification in
40 CFR
[[Page 17824]]
1036.543 apply for all testing in this section. These procedures are
optional if you are only performing direct or indirect fuel-flow
measurement, but we will perform carbon balance error verification for
all testing under this section.
(8) If you test a powertrain over the duty cycle specified in 40
CFR 1036.512, control and apply the electrical accessory loads using
one of the following systems:
(i) An alternator with dynamic electrical load control.
(ii) A load bank connected directly to the powertrain's electrical
system.
(b) Test configuration. Select a powertrain for testing as
described in Sec. 1037.235 or 40 CFR 1036.235 as applicable. Set up
the engine according to 40 CFR 1065.110 and 40 CFR 1065.405(b). Set the
engine's idle speed to the minimum warm-idle speed. If warm idle speed
is not adjustable, simply let the engine operate at its warm idle
speed.
(1) The default test configuration consists of a powertrain with
all components upstream of the axle. This involves connecting the
powertrain's output shaft directly to the dynamometer or to a gear box
with a fixed gear ratio and measuring torque at the axle input shaft.
You may instead set up the dynamometer to connect at the wheel hubs and
measure torque at that location. The preceeding sentence may apply if
your powertrain configuration requires it, such as for hybrid
powertrains or if you want to represent the axle performance with
powertrain test results.
(2) For testing hybrid engines, connect the engine's crankshaft
directly to the dynamometer and measure torque at that location.
(c) Powertrain temperatures during testing. Cool the powertrain
during testing so temperatures for oil, coolant, block, head,
transmission, battery, and power electronics are within the
manufacturer's expected ranges for normal operation. You may use
electronic control module outputs to comply with this paragraph (c).
You may use auxiliary coolers and fans.
(d) Engine break in. Break in the engine according to 40 CFR
1065.405, the axle assembly according to Sec. 1037.560, and the
transmission according to Sec. 1037.565. You may instead break in the
powertrain as a complete system using the engine break in procedure in
40 CFR 1065.405.
(e) Dynamometer setup. Set the dynamometer to operate in speed-
control mode (or torque-control mode for hybrid engine testing at idle,
including idle portions of transient duty cycles). Record data as
described in 40 CFR 1065.202. Command and control the dynamometer speed
at a minimum of 5 Hz, or 10 Hz for testing engine hybrids. Run the
vehicle model to calculate the dynamometer setpoints at a rate of at
least 100 Hz. If the dynamometer's command frequency is less than the
vehicle model dynamometer setpoint frequency, subsample the calculated
setpoints for commanding the dynamometer setpoints.
(f) Driveline and vehicle model. Use the GEM HIL model's driveline
and vehicle submodels or the equations in this paragraph (f) to
calculate the dynamometer speed setpoint, [fnof]nref,dyno,
based on the torque measurement location. Note that the GEM HIL model
is configured to set the accessory load to zero and it comes configured
with the tire slip model disabled. Note that the GEM HIL model is
configured to set the accessory load to zero and it comes configured
with the tire slip model disabled.
(1) Driveline model with a transmission in hardware. For testing
with torque measurement at the axle input shaft or wheel hubs,
calculate, fnref,dyno, using the GEM HIL model's driveline
submodel or the following equation:
[GRAPHIC] [TIFF OMITTED] TP28MR22.071
Where:
ka[speed] = drive axle ratio as determined in paragraph
(h) of this section. Set ka[speed] equal to 1.0 if torque
is measured at the wheel hubs.
vrefi = simulated vehicle reference speed as calculated
in paragraph (f)(3) of this section.
r[speed] = tire radius as determined in paragraph (h) of
this section.
(2) Driveline model with a simulated transmission. For testing with
the torque measurement at the engine's crankshaft,
fnref,dyno is the dynamometer target speed from the GEM HIL
model's transmission submodel. You may request our approval to change
the transmission submodel, as long as the changes do not affect the
gear selection logic. Before testing, initialize the transmission model
with the engine's measured torque curve and the applicable steady-state
fuel map from the GEM HIL model. You may request our approval to input
your own steady-state fuel map. For example, this request for approval
could include using a fuel map that represents the combined performance
of the engine and hybrid components. Configure the torque converter to
simulate neutral idle when using this procedure to generate engine fuel
maps in 40 CFR 1036.503 or to perform the Supplemental Emission Test
(SET) testing under 40 CFR 1036.505. You may change engine commanded
torque at idle to better represent CITT for transient testing under 40
CFR 1036.510. You may change the simulated engine inertia to match the
inertia of the engine under test. We will evaluate your requests under
this paragraph (f)(2) based on your demonstration that that the
adjusted testing better represents in-use operation.
(i) The transmission submodel needs the following model inputs:
(A) Torque measured at the engine's crankshaft.
(B) Engine estimated torque determined from the electronic control
module or by converting the instantaneous operator demand to an
instantaneous torque in N[middot]m.
(C) Dynamometer mode when idling (speed-control or torque-control).
(D) Measured engine speed when idling.
(E) Transmission output angular speed, fni,transmission,
calculated as follows:
[GRAPHIC] [TIFF OMITTED] TP28MR22.072
Where:
ka[speed] = drive axle ratio as determined in paragraph
(h) of this section.
vrefi = simulated vehicle reference speed as calculated
in paragraph (f)(3) of this section.
r[speed] = tire radius as determined in paragraph (h) of
this section.
(ii) The transmission submodel generates the following model
outputs:
(A) Dynamometer target speed.
(B) Dynamometer idle load.
(C) Transmission engine load limit.
(D) Engine speed target.
(3) Vehicle model. Calculate the simulated vehicle reference speed,
vrefi, using the GEM HIL model's vehicle submodel or the
equations in this paragraph (f)(3):
[[Page 17825]]
[GRAPHIC] [TIFF OMITTED] TP28MR22.073
Where:
i= a time-based counter corresponding to each measurement during the
sampling period. Let vref1 = 0; start calculations at i =
2. A 10-minute sampling period will generally involve 60,000
measurements.
T = instantaneous measured torque at the axle input, measured at the
wheel hubs, or simulated by the GEM HIL model's transmission
submodel.
Effaxle = axle efficiency. Use Effaxle = 0.955
for T >= 0, and use Effaxle = 1/0.955 for T < 0. Use
Effaxle = 1.0 if torque is measured at the wheel hubs.
M = vehicle mass for a vehicle class as determined in paragraph (h)
of this section.
g = gravitational constant = 9.80665 m/s\2\.
Crr = coefficient of rolling resistance for a vehicle
class as determined in paragraph (h) of this section.
Gi-1 = the percent grade interpolated at distance,
Di-1, from the duty cycle in appendix D to this part
corresponding to measurement (i-1).
[GRAPHIC] [TIFF OMITTED] TP28MR22.074
r = air density at reference conditions. Use r = 1.1845 kg/m\3\.
CdA = drag area for a vehicle class as determined in
paragraph (h) of this section.
Fbrake,i-1 = instantaneous braking force
applied by the driver model.
[GRAPHIC] [TIFF OMITTED] TP28MR22.133
Dt = the time interval between measurements. For example, at 100 Hz,
Dt = 0.0100 seconds.
Mrotating = inertial mass of rotating components. Let
Mrotating = 340 kg for vocational Light HDV or vocational
Medium HDV. See paragraph (h) of this section for tractors and for
vocational Heavy HDV.
(4) Example. The following example illustrates a calculation of
fnref,dyno using paragraph (f)(1) of this section where
torque is measured at the axle input shaft. This example is for a
vocational Light HDV or vocational Medium HDV with 6 speed automatic
transmission at B speed (Test 4 in Table 1 to paragraph (h)(2)(ii) of
this section).
kaB = 4.0
rB = 0.399 m
T999 = 500.0 N[middot]m
Crr = 7.7 N/kN = 7.7[middot]10-3 N/N
M = 11408 kg
CdA = 5.4 m2
G999 = 0.39% = 0.0039
[GRAPHIC] [TIFF OMITTED] TP28MR22.075
Fbrake,999 = 0 N
vref,999 = 20.0 m/s
Fgrade,999 = 11408 [middot] 981 [middot]
sin(atan(0.0039)) = 436.5 N
[Delta]t = 0.0100 s
Mrotating = 340 kg
[GRAPHIC] [TIFF OMITTED] TP28MR22.076
[GRAPHIC] [TIFF OMITTED] TP28MR22.077
(g) Driver model. Use the GEM HIL model's driver submodel or design
a driver model to simulate a human driver modulating the throttle and
brake pedals. In either case, tune the model to follow the test cycle
as closely as possible meeting the following specifications:
(1) The driver model must meet the following speed requirements:
(i) For operation over the highway cruise cycles, the speed
requirements described in 40 CFR 1066.425(b) and (c).
(ii) For operation over the transient cycle specified in appendix A
of this part, the SET as defined 40 CFR 1036.505, the Federal Test
Procedure (FTP) as defined in 40 CFR 1036.510, and the Low Load Cycle
(LLC) as defined in 40 CFR 1036.512, the speed requirements described
in 40 CFR 1066.425(b) and (c).
(iii) The exceptions in 40 CFR 1066.425(b)(4) apply to the highway
cruise cycles, the transient cycle specified in appendix A of this
part, SET, FTP, and LLC.
[[Page 17826]]
(iv) If the speeds do not conform to these criteria, the test is
not valid and must be repeated.
(2) Send a brake signal when operator demand is zero and vehicle
speed is greater than the reference vehicle speed from the test cycle.
Include a delay before changing the brake signal to prevent dithering,
consistent with good engineering judgment.
(3) Allow braking only if operator demand is zero.
(4) Compensate for the distance driven over the duty cycle over the
course of the test. Use the following equation to perform the
compensation in real time to determine your time in the cycle:
[GRAPHIC] [TIFF OMITTED] TP28MR22.078
Where:
vvehicle = measured vehicle speed.
vcycle = reference speed from the test cycle. If
vcycle,i-1 < 1.0 m/s, set vcycle,i-1 =
vvehicle,i-1.
(h) Vehicle configurations to evaluate for generating fuel maps as
defined in 40 CFR 1036.503. Configure the driveline and vehicle models
from paragraph (f) of this section in the test cell to test the
powertrain. Simulate multiple vehicle configurations that represent the
range of intended vehicle applications using one of the following
options:
(1) Use at least three equally spaced axle ratios or tire sizes and
three different road loads (nine configurations), or at least four
equally spaced axle ratios or tire sizes and two different road loads
(eight configurations). Select axle ratios to represent the full range
of expected vehicle installations. Instead of selecting axle ratios and
tire sizes based on the range of intended vehicle applications as
described in paragraph (h)(2) of this section, you may select axle
ratios and tire sizes such that the ratio of engine speed to vehicle
speed covers the range of ratios of minimum and maximum engine speed to
vehicle speed when the transmission is in top gear for the vehicles in
which the powertrain will be installed. Note that you do not have to
use the same axle ratios and tire sizes for each GEM regulatory
subcategory. You may determine your own Crr, CdA,
and M to cover the range of intended vehicle applications or you may
use the road loads in paragraph (h)(2) of this section.
(2) Determine the vehicle model inputs for a set of vehicle
configurations as described in 40 CFR 1036.540(c)(3) with the following
exceptions:
(i) In the equations of 40 CFR 1036.540(c)(3)(i),
ktopgear is the actual top gear ratio of the powertrain
instead of the transmission gear ratio in the highest available gear
given in Table 1 in 40 CFR 1036.540.
(ii) Test at least eight different vehicle configurations for
powertrains that will be installed in Spark-ignition HDE, vocational
Light HDV, and vocational Medium HDV using the following table instead
of Table 2 in 40 CFR 1036.540:
BILLING CODE 6560-50-P
[GRAPHIC] [TIFF OMITTED] TP28MR22.079
(iii) Select and test vehicle configurations as described in 40 CFR
1036.540(c)(3)(iii) for powertrains that will be installed in
vocational Heavy HDV and tractors using the following tables instead of
Table 3 and Table 4 in 40 CFR 1036.540:
[[Page 17827]]
[GRAPHIC] [TIFF OMITTED] TP28MR22.080
BILLING CODE 6560-50-C
(3) For hybrid powertrain systems where the transmission will be
simulated, use the transmission parameters defined in 40 CFR
1036.540(c)(2) to determine transmission type and gear ratio. Use a
fixed transmission efficiency of 0.95. The GEM HIL transmission model
uses a transmission parameter file for each test that includes the
transmission type, gear ratios, lockup gear, torque limit per gear from
40 CFR 1036.540(c)(2), and the values from 40 CFR 1036.503(b)(4) and
(c).
(i) [Reserved]
(j) Duty cycles to evaluate. Operate the powertrain over each of
the duty cycles specified in Sec. 1037.510(a)(2), and for each
applicable vehicle configuration from paragraph (h) of this section.
Determine cycle-average powertrain fuel maps by testing the powertrain
using
[[Page 17828]]
the procedures in 40 CFR 1036.540(d) with the following exceptions:
(1) Understand ``engine'' to mean ``powertrain''.
(2) Warm up the powertrain as described in 40 CFR 1036.527(c)(1).
(3) Within 90 seconds after concluding the warm-up, start the
transition to the preconditioning cycle as described in paragraph
(j)(5) of this section.
(4) For plug-in hybrid engines, precondition the battery and then
complete all back-to-back tests for each vehicle configuration
according to 40 CFR 1066.501 before moving to the next vehicle
configuration.
(5) If the preceding duty cycle does not end at 0 mi/hr, transition
between duty cycles by decelerating at a rate of 2 mi/hr/s at 0% grade
until the vehicle reaches zero speed. Shut off the powertrain. Prepare
the powertrain and test cell for the next duty-cycle.
(6) Start the next duty-cycle within 60 to 180 seconds after
shutting off the powertrain.
(i) To start the next duty-cycle, for hybrid powertrains, key on
the vehicle and then start the duty-cycle. For conventional powertrains
key on the vehicle, start the engine, wait for the engine to stabilize
at idle speed, and then start the duty-cycle.
(ii) If the duty-cycle does not start at 0 mi/hr, transition to the
next duty cycle by accelerating at a target rate of 1 mi/hr/s at 0%
grade. Stabilize for 10 seconds at the initial duty cycle conditions
and start the duty-cycle.
(7) Calculate cycle work using GEM or the speed and torque from the
driveline and vehicle models from paragraph (f) of this section to
determine the sequence of duty cycles.
(8) Calculate the mass of fuel consumed for idle duty cycles as
described in paragraph (n) of this section.
(k) Measuring NOX emissions. Measure NOX emissions for
each sampling period in grams. You may perform these measurements using
a NOX emission-measurement system that meets the
requirements of 40 CFR part 1065, subpart J. If a system malfunction
prevents you from measuring NOX emissions during a test
under this section but the test otherwise gives valid results, you may
consider this a valid test and omit the NOX emission
measurements; however, we may require you to repeat the test if we
determine that you inappropriately voided the test with respect to
NOX emission measurement.
(l) [Reserved]
(m) Measured output speed validation. For each test point, validate
the measured output speed with the corresponding reference values. If
the range of reference speed is less than 10 percent of the mean
reference speed, you need to meet only the standard error of the
estimate in Table 1 of this section. You may delete points when the
vehicle is stopped. If your speed measurement is not at the location of
fnref, correct your measured speed using the constant speed
ratio between the two locations. Apply cycle-validation criteria for
each separate transient or highway cruise cycle based on the following
parameters:
Table 4 to Paragraph (m) of Sec. 1037.550--Statistical Criteria for
Validating Duty Cycles
------------------------------------------------------------------------
Parameter \a\ Speed control
------------------------------------------------------------------------
Slope, [alpha]1........................... 0.990 <= [alpha]1 <= 1.010.
Absolute value of intercept, <=2.0% of maximum fnref
[bond][alpha]0[bond]. speed.
Standard error of the estimate, SEE....... <=2.0% of maximum fnref
speed.
Coefficient of determination, r2.......... >=0.990.
------------------------------------------------------------------------
\a\ Determine values for specified parameters as described in 40 CFR
1065.514(e) by comparing measured and reference values for fnref,dyno.
(n) Fuel consumption at idle. Determine the mass of fuel consumed
at idle for the applicable duty cycles described in Sec.
1037.510(a)(2) as follows:
(1) Measure fuel consumption with a fuel flow meter and report the
mean idle fuel mass flow rate for each duty cycle as applicable,
mifuelidle.
(2) If you do not measure fuel mass flow rate, calculate the idle
fuel mass flow rate for each duty cycle, mifuelidle, for
each set of vehicle settings, as follows:
[GRAPHIC] [TIFF OMITTED] TP28MR22.081
Where:
MC = molar mass of carbon.
wCmeas = carbon mass fraction of fuel (or mixture of test
fuels) as determined in 40 CFR 1065.655(d), except that you may not
use the default properties in Table 2 of 40 CFR 1065.655 to
determine a, b, and wC for liquid fuels.
niexh = the mean raw exhaust molar flow rate from which
you measured emissions according to 40 CFR 1065.655.
xCcombdry = the mean concentration of carbon from fuel
and any injected fluids in the exhaust per mole of dry exhaust.
xH2Oexhdry = the mean concentration of H2O in
exhaust per mole of dry exhaust.
miCO2DEF = the mean CO2 mass emission rate
resulting from diesel exhaust fluid decomposition over the duty
cycle as determined in 40 CFR 1036.535(b)(7). If your engine does
not use diesel exhaust fluid, or if you choose not to perform this
correction, set miCO2DEF equal to 0.
MCO2 = molar mass of carbon dioxide.
Example:
MC = 12.0107 g/mol
wCmeas = 0.867
niexh = 25.534 mol/s
xCcombdry = 2.805 [middot] 10-3 mol/mol
xH2Oexhdry = 3.53 [middot] 10-2 mol/mol
miCO2DEF = 0.0726 g/s
MCO2 = 44.0095
[GRAPHIC] [TIFF OMITTED] TP28MR22.082
mifuelidle = 0.405 g/s = 1458.6 g/hr
(o) Create GEM inputs. Use the results of powertrain testing to
determine GEM inputs for the different simulated vehicle configurations
as follows:
(1) Correct the measured or calculated fuel masses,
mfuel[cycle], and mean idle fuel mass flow rates,
mifuelidle, if applicable, for each test result to a mass-
specific net energy content of a reference fuel as described in 40 CFR
1036.535(f), replacing mifuel with mmfuel[cycle]
where applicable in Eq. 1036.535-4.
[[Page 17829]]
(2) Declare fuel masses, mfuel[cycle] and
mifuelidle. Determine mmfuel[cycle] using the
calculated fuel mass consumption values described in 40 CFR
1036.540(d). In addition, declare mean fuel mass flow rate for each
applicable idle duty cycle, mifuelidle. These declared
values may not be lower than any corresponding measured values
determined in this section. If you use both direct and indirect
measurement of fuel flow, determine the corresponding declared values
as described in 40 CFR 1036.535(g)(2) and (3). These declared values,
which serve as emission standards, collectively represent the
powertrain fuel map for certification.
(3) For engines designed for plug-in hybrid electric vehicles, the
mass of fuel for each cycle, mfuel[cycle], is the utility
factor-weighted fuel mass, mfuelUF[cycle]. This is
determined by calculating mfuel for the full charge-
depleting and charge-sustaining portions of the test and weighting the
results, using the following equation:
[GRAPHIC] [TIFF OMITTED] TP28MR22.083
Where:
i = an indexing variable that represents one test interval.
N = total number of charge-depleting test intervals.
mfuel[cycle]CDi = total mass of fuel in the charge-
depleting portion of the test for each test interval, i, starting
from i = 1, including the test interval(s) from the transition
phase.
UFDCDi = utility factor fraction at distance
DCDi from Eq. 1037.505-9 as determined by interpolating
the approved utility factor curve for each test interval, i,
starting from i = 1. Let UFDCD0 = 0
j = an indexing variable that represents one test interval.
M = total number of charge-sustaining test intervals.
mfuel[cycle]CSj = total mass of fuel over the charge-
sustaining portion of the test for each test interval, j, starting
from j = 1.
UFRCD = utility factor fraction at the full charge-
depleting distance, RCD, as determined by interpolating
the approved utility factor curve. RCD is the cumulative
distance driven over N charge-depleting test intervals.
[GRAPHIC] [TIFF OMITTED] TP28MR22.084
Where:
k = an indexing variable that represents one recorded velocity
value.
Q = total number of measurements over the test interval.
v = vehicle velocity at each time step, k, starting from k = 1. For
tests completed under this section, v is the vehicle velocity as
determined by Eq. 1037.550-1. Note that this should include charge-
depleting test intervals that start when the engine is not yet
operating.
[Delta]t = 1/frecord
frecord = the record rate
Example for the 55 mi/hr cruise cycle:
Q = 8790
v1 = 55.0 mi/hr
v2 = 55.0 mi/hr
v3 = 55.1 mi/hr
frecord = 10 Hz
[Delta]t = 1/10 Hz = 0.1 s
[GRAPHIC] [TIFF OMITTED] TP28MR22.085
DCD2 = 13.4 mi
DCD3 = 13.4 mi
N = 3
UFDCD1 = 0.05
UFDCD2 = 0.11
UFDCD3 = 0.21
mfuel55cruiseCD1 = 0 g
mfuel55cruiseCD2 = 0 g
mfuel55cruiseCD3 = 1675.4 g
M = 1
mfuel55cruiseCS = 4884.1 g
UFRCD = 0.21
[[Page 17830]]
[GRAPHIC] [TIFF OMITTED] TP28MR22.086
(ii) For testing with torque measurement at the wheel hubs, use Eq.
1037.550-8 setting ka equal to 1.
(iii) For testing with torque measurement at the engine's
crankshaft:
[GRAPHIC] [TIFF OMITTED] TP28MR22.087
Where:
fengine = average engine speed when vehicle speed is at
or above 0.100 m/s.
vref = average simulated vehicle speed at or above 0.100
m/s.
Example:
fengine = 1870 r/min = 31.17 r/s
vref = 19.06 m/s
[GRAPHIC] [TIFF OMITTED] TP28MR22.088
(5) Calculate positive work, W[cycle], as the work over
the duty cycle at the axle input shaft, wheel hubs, or the engine's
crankshaft, as applicable, when vehicle speed is at or above 0.100 m/s.
For plug-in hybrids engines and powertrains, calculate,
W[cycle], by calculating the positive work over each of the
charge-sustaining and charge-depleting test intervals and then
averaging them together.
(6) Calculate engine idle speed, by taking the average engine speed
measured during the transient cycle test while the vehicle speed is
below 0.100 m/s.
(7) The following table illustrates the GEM data inputs
corresponding to the different vehicle configurations for a given duty
cycle:
[[Page 17831]]
[GRAPHIC] [TIFF OMITTED] TP28MR22.089
0
114. Amend Sec. 1037.551 by revising the introductory text and
paragraphs (b) and (c) to read as follows:
Sec. 1037.551 Engine-based simulation of powertrain testing.
Section 1037.550 describes how to measure fuel consumption over
specific duty cycles with an engine coupled to a transmission; Sec.
1037.550(a)(5) describes how to create equivalent duty cycles for
repeating those same measurements with just the engine. This Sec.
1037.551 describes how to perform this engine testing to simulate the
powertrain test. These engine-based measurements may be used for
confirmatory testing as described in Sec. 1037.235, or for selective
enforcement audits as described in Sec. 1037.301, as long as the test
engine's operation represents the engine operation observed in the
powertrain test. If we use this approach for confirmatory testing, when
making compliance determinations, we will consider the uncertainty
associated with this approach relative to full powertrain testing. Use
of this approach for engine SEAs is optional for engine manufacturers.
* * * * *
(b) Operate the engine over the applicable engine duty cycles
corresponding to the vehicle cycles specified in Sec. 1037.510(a)(2)
for powertrain testing over the applicable vehicle simulations
described in Sec. 1037.550(j). Warm up the engine to prepare for the
transient test or one of the highway cruise cycles by operating it one
time over one of the simulations of the corresponding duty cycle. Warm
up the engine to prepare for the idle test by operating it over a
simulation of the 65-mi/hr highway cruise cycle for 600 seconds. Within
60 seconds after concluding the warm up cycle, start emission sampling
while the engine operates over the duty cycle. You may perform any
number of test runs directly in succession once the engine is warmed
up. Perform cycle validation as described in 40 CFR 1065.514 for engine
speed, torque, and power.
(c) Calculate the mass of fuel consumed as described in Sec.
1037.550(n) and (o). Correct each measured value for the test fuel's
mass-specific net energy content as described in 40 CFR 1036.530. Use
these corrected values to determine whether the engine's emission
levels conform to the declared fuel-consumption rates from the
powertrain test.
0
115. Add Sec. 1037.552 to subpart F read as follows:
Sec. 1037.552 Multicycle powertrain test for battery electric
vehicles.
This section describes a procedure to measure work produced over
the Heavy-Duty Transient Cycle (HDTC), useable battery energy (UBE) of
a powertrain that propels a battery electric vehicle, and a transient
cycle conversion factor, CFBEV, for use in Sec. 1037.616.
Work produced over the HDTC and UBE are part of demonstrating
compliance with criteria pollutant standards under Sec. 1037.102 if
you choose to generate NOX emission credits under this part.
This test procedure is one option for generating work produced over the
HDTC and UBE. You may ask to use alternative test methods to
demonstrate compliance with the standards.
(a) General test provisions. The following provisions apply broadly
for testing under this section:
(1) The procedures of 40 CFR part 1065 apply for testing in this
section except as specified. This section uses engine parameters and
variables that are consistent with 40 CFR part 1065.
(2) For powertrains that propel a battery electric vehicle, follow
the procedures of 40 CFR 1036.505, 1036.510, and 1036.512 for testing
the respective duty-cycles in this section except as specified. For the
purposes of testing under this section, testing over the HDTC is
carried out using the transient duty cycle described in 40 CFR
1036.510(a)(2) with a cold start testing only being required for the
first HDTC of the test sequence.
(3) The following instruments are required for determination of the
required voltages and currents during testing and must be installed on
the powertrain to measure these values during testing:
(i) Measure the voltage and current of the battery pack directly
with a DC wideband voltage, Ampere, and Watt-hour meter (power
analyzer). Install this meter in such a way as to measure all current
leaving and entering the battery pack (no other connections upstream of
the measurement point). The maximum integration period for ampere-hour
meters using an integration technique is 0.05 seconds to accommodate
abrupt current changes without introducing significant integration
errors. Use a power analyzer that has an accuracy for current and
voltage measurements of 1% of point or 0.3% of max, whichever is
greater. Use an instrument that is not susceptible to offset errors
while measuring current as very small current offsets can be integrated
throughout the cycle and provide erroneous energy or ampere-hour
results.
(ii) If voltage sensing is not available, then optionally measure
amp hours without directly measuring voltage
[[Page 17832]]
using a DC wideband ampere-hour meter. In this case, the voltage is
determined from the powertrain ECM.
(iii) Install an AC Watt-hour meter to measure AC recharge energy
in such a way as to measure all AC electrical energy entering the
powertrain charger. Use an AC Watt-hour meter that has an accuracy for
current and voltage measurements of 1% of point or 0.3% of max,
whichever is greater.
(4) You must include in the test the powertrain's cooling system
(e.g., battery, power electronics, and electric motor(s)) such that the
energy used from these accessories is accounted for during the test,
including the pre- and post- test soak and charging periods.
(5) Stabilize powertrains tested under this section by following
manufacturer recommendations.
(i) For determining the initial UBE, test a powertrain that has
accumulated a minimum of 1,000 miles, but no more than 6,200 miles
using a manufacturer defined durability driving schedule. Age the
battery as follows:
(A) Include it in the powertrain that was operated over the
durability driving schedule.
(B) Condition it using test procedure #2, Constant Current
Discharge Test Series, in the United States Advanced Battery
Consortium's Electric Vehicle Battery Test Procedures Manual
(incorporated by reference in Sec. 1037.810). Note that the number of
charge/discharge cycles for bench aging a lead acid battery must be
equivalent to at least 1000 vehicle miles. You may use other battery
aging periods for non-lead-acid battery technologies, if supported by
the manufacturer as being equivalent.
(ii) For determining aged UBE, test a powertrain that has
accumulated targeted aged miles.
(6) Cycle all batteries in accordance with the powertrain
manufacturers' recommendations before starting testing.
(b) Precondition the powertrain by repeatedly operating it over the
HDTC, without soaks and leaving the key in the on position between
cycles, until the powertrain's battery is fully depleted. This method
is recommended to ensure that the subsequent recharge event produces a
repeatable battery energy capacity prior to the test; however, a
preconditioning sequence that does not fully deplete the battery but
consists of at least one HDTC is also acceptable if it results in
equivalent pre-test UBE.
(c) Following the preconditioning, soak the powertrain, including
the battery and thermal management system, if any, at (20 to 30) [deg]C
for 12 to 36 hours. Charge the powertrain for the duration of the soak
period measuring the DC recharge energy, EDCRC, and do not
end the soak period prior to reaching full charge. Upon completion of
the soak, install the powertrain, if not already installed, in the test
cell and attach it to the dynamometer. The powertrain will be tested in
a cold start condition for this test. Start the powertrain test no more
than one hour after the powertrain is taken off charge.
(d) Measure DC discharge energy, EDCD, in Watt-hours and
DC discharge current per hour, CD, for the entire Multicycle
Test (MCT). The measurement points for the battery(ies) must capture
all the current flowing into and out of the battery(ies) during
powertrain operation, including current associated with regenerative
braking. The equation for calculating powertrain EDCD is
given in Eq. 1037.552-1, however, it is expected that this calculation
will typically be performed internally by the power analyzer specified
in paragraph (a)(3)(i) of this section. Battery voltage measurements
made by the powertrain's own on-board sensors (such as those available
via a diagnostic port) may be used for calculating EDCD if
these measurements are equivalent to those produced by applicable
external measurement equipment, such as a power analyzer.
[GRAPHIC] [TIFF OMITTED] TP28MR22.090
Where:
f = frequency of the current measurement in Hz.
i = an indexing variable that represents one individual measurement.
N = total number of measurements.
V = battery DC bus voltage in volts.
I = battery current in amps.
(e) The MCT range test consists of four HDTCs, two LLCs, two SETs,
and two constant speed cycles: CSCM at the mid-test point
and CSCE at the end of test.
(1) The test sequence follows: HDTC-HDTC-LLC-SET-CSCM-
HDTC-HDTC-LLC-SET-CSCE.
(2) The CSC is used to rapidly deplete battery energy, and consists
of a steady-state speed schedule of 55 mi/hr or 90% of maximum
sustainable speed if a powertrain cannot reach 55 mi/hr. When
transitioning from the SET to CSC, smoothly accelerate to 55 mi/hr
within 1 minute of the key switch being placed in the ``on'' position.
Maintain powertrain speed to within 1.0 mi/hr of the speed
setpoint.
(3) Use one of the following methods to determine the duration of
CSCM, tCSCM, prior to carrying out the test
sequence:
(i) DC recharge energy method. This method requires data from the
recharge event preceding the test as described in paragraph (b) of this
section or known UBE, cycle DC discharge energy,
EDCD[dutycycle], and DC energy consumption rates, EC,
measured either before or during the MCT.
(A) If a reasonable estimate of the powertrain's UBE is not
available, determine UBEest as follows:
[GRAPHIC] [TIFF OMITTED] TP28MR22.091
Where:
Beff = estimated battery efficiency = 0.95. You may
develop your own estimated battery efficiency.
EDCRC = DC recharge energy measured during the pre-test
recharging event. If DC recharge energy is not available, use the AC
recharge energy, EACRC, from the pre-test recharging
event which includes the total AC energy supplied to the powertrain
from the electrical grid, including all energy used to power
charging equipment (e.g., charger, electrical vehicle supply
equipment, 12V battery charger, etc.), and define a suitable (lower)
battery plus charger efficiency factor to calculate
UBEest.
Example:
EDCRC = 600000 W [middot] hrs
Beff = 0.95
UBEest = 0.95 [middot] 600000 = 570000 W [middot] hrs
(B) Determine length of CSCM, DCSCM, using
the following equation:
[GRAPHIC] [TIFF OMITTED] TP28MR22.092
[[Page 17833]]
Where:
CSCMfactor = multiplier intended to leave 10% of the
total energy for CSCE = 0.9. You may choose a smaller
factor, but target no more than 20% of the total energy for
CSCE.
EDCDHDTC = discharge energy from HDTC #2 of the MCT.
EDCDLLC = discharge energy from LLC #1 of the MCT.
EDCDSET = discharge energy from SET #1 of the MCT.
ECCSC = DC energy consumption from the preconditioning
run in paragraph (b) of this section.
Example:
EDCDHDTC = 25604 W [middot] hr
EDCDLLC = 37312 W [middot] hr
EDCDSET = 129009 W [middot] hr
ECCSC = 1380 W [middot] hr/mi
CSCMfactor = 0.9
[GRAPHIC] [TIFF OMITTED] TP28MR22.093
(C) Determine tCSCM using the following equation:
[GRAPHIC] [TIFF OMITTED] TP28MR22.094
Where:
vCSC = powertrain speed over the CSC = 55 mi/hr.
Example:
[GRAPHIC] [TIFF OMITTED] TP28MR22.095
(ii) Projected range method. Use this method if the DC cycle
discharge energy and DC recharge energy are unknown. Determine
CSCM using the powertrain's projected range on the HDTC,
LLC, SET, and CSC.
(A) Using the powertrain's projected range and distance on the duty
cycle(s), determine DCSCM as follows:
[GRAPHIC] [TIFF OMITTED] TP28MR22.096
Where:
RCSCest = estimated range from the charge depleting test
run in paragraph (e)(2) of this section.
RHDTCest = estimated range on repeat HDTC cycles
determine in paragraph (k) of this section.
RLLCest = estimated range on repeat LLC cycles determine
in paragraph (k) of this section.
RSETest = estimated range on repeat SET cycles determine
in paragraph (k) of this section.
DHDTC = scheduled driving distance of one HDTC = 6.75
miles.
DLLC = scheduled driving distance of one LLC = 15.70
miles.
DSET = scheduled driving distance of one SET = 35.47
miles.
CSCEfactor = multiplier intended to leave 20% of the
total energy for CSCE = 0.2. You may choose a smaller
factor if your range estimates allow for accurate determination of
the factor.
Example:
RCSCest = 413.0 miles
RHDTCest = 180.3 miles
RLLCest = 299.8 miles
RSETest = 156.7 miles
DHDTC = 6.75 miles
DLLC = 15.70 miles
DSET = 35.47 miles
CSCEfactor = 0.2
[GRAPHIC] [TIFF OMITTED] TP28MR22.097
(B) Determine tCSCM using Eq. 1037.552-4.
Example:
[GRAPHIC] [TIFF OMITTED] TP28MR22.098
(4) Operate the powertrain over the test sequence described in
Figure 1 of this section. Measure and report the total work,
W[cycle], EDCD, and CD from each of
the test intervals. During soaks, use test cell ventilation to maintain
a powertrain soak temperature of (20 to 30) [deg]C with the key or
power switch in the ``off'' position and the brake pedal not depressed.
[[Page 17834]]
[GRAPHIC] [TIFF OMITTED] TP28MR22.099
(f) The test is complete when the following end-of-test criteria
during CSCE have been met.
(1) The test termination criterion for the full-depletion range and
energy consumption test for powertrains capable of meeting the
prescribed speed vs. time relationship of the applicable drive cycle
follows:
(i) The test is complete when the powertrain, due to power
limitations, is incapable of maintaining 1.0 mi/hr of the
speed setpoint or the manufacturer determines that the test should be
terminated for safety reasons (e.g., excessively high battery
temperature, abnormally low battery voltage, etc.).
(ii) Immediately apply the brake and decelerate the powertrain to a
stop within 15 seconds once the test termination criteria have been
met.
(2) The test termination criterion for the full-depletion range and
energy consumption test for powertrains that are not capable of meeting
the prescribed speed vs. time relationship of the applicable drive
cycle for the initial phase of that cycle (i.e., the phase that begins
with the powertrain fully charged) and operated at maximum available
power follows:
(i) The test is complete when the powertrain, while operated at
maximum available power or ``full throttle'', is unable to reproduce
the best-effort speed vs. time relationship established by the
powertrain in the first phase of the test.
(ii) The best-effort trace drive tolerance are the speed
requirements described in 40 CFR 1066.425(b)(1) and (2).
(g) Place the powertrain on-charge within 3 hours of completing the
MCT and charge the battery to full capacity to measure the total AC
recharge energy, EACRC, and DC recharge current per hour,
CRC.
(1) Carryout recharging at the same nominal ambient temperature as
the pre-test soak/charging period.
(2) Established that the system is fully charged using the
manufacturer's recommended charging procedure and appropriate
equipment. Use the powertrain charger if it came equipped with one.
Otherwise, charge the powertrain using an external charger recommended
by the powertrain manufacturer. If multiple charging power levels are
available, recharge the powertrain at the power level recommended by
the manufacturer. If the manufacturer does not specify a power level,
recharging the system at the power level expected to be most widely
used by end users. Use this power level for all pre- and post-test
recharging events.
(3) Measure all AC energy supplied to the powertrain from the
electrical grid, including all energy used to power charging equipment
(e.g., charger, electrical vehicle supply equipment, 12V battery
charger, etc.).
(4) Determine EAC in Watt-hours and CC in amp
hours, using the instruments specified in paragraph (a)(3) of this
section, for powertrains that require less than 12 hours to reach full
charge by measuring the EAC and CC for a 12 hour
period following the connection of the powertrain to the electrical
vehicle supply equipment.
(5) Collect data for powertrains requiring more than 12 hours to
reach full charge, until full charge is achieved.
[[Page 17835]]
Note that the 12 hour minimum data collection period is intended to
better replicate expected in-use charging practices (i.e., overnight
charging) and to provide a standard time period that can be used
quantify any ancillary recharging loads, such as those resulting from
battery thermal conditioning.
(6) Charge recovery is used to evaluate the equivalence of the pre-
and post-test charge. Since the net amp-hours required to return the
battery to a full charge during the post MCT recharging event in
paragraph (g)(1) of this section must be greater than or equal to net
amp hours discharged by the battery during the MCT, the charge recovery
ratio should be >=1 for most battery types. Since the determination of
full charge verification must also take into account error in the
associated measurement devices, the pre- and post-test charge events
can be considered equivalent if the charge recovery is greater than
0.97. Verify the charge recovery, CR, of the post-test battery charge
as follows:
[GRAPHIC] [TIFF OMITTED] TP28MR22.100
Where:
CDCRC = total post-MCT DC recharge current per hour.
CDCD = total DC discharge current per hour during the
MCT.
Example:
CDCRC = 1425.0 amp [middot] hrs
CDCD = 1452.1 amp [middot] hrs
[GRAPHIC] [TIFF OMITTED] TP28MR22.101
(h) The UBE is defined as the total DC discharge energy,
EDCDtotal, measured in DC Watt hours, over the MCT as
determined as described in paragraph (d) of this section. The UBE
represents the total deliverable energy the battery is capable of
providing while a powertrain is following a duty cycle on a
dynamometer. Determine a declared UBE that is at or below the
corresponding value determined in paragraph (d) of this section,
including those from redundant measurements. This declared UBE serves
as the initial UBE that must be submitted under Sec. 1037.205(q)(2).
(i) [Reserved]
(j) Determine the transient cycle conversion factor,
CFBEV, in hp [middot] hr/mile. This represents the average
work performed over the test interval for use in the credit calculation
for battery electric vehicles in Sec. 1037.616.
[GRAPHIC] [TIFF OMITTED] TP28MR22.102
Where:
WHDTC2 = total (integrated) work generated over the
second HDTC test interval in the MTC.
d = duty-cycle distance for engines subject to compression-ignition
standards from the CF determination for the emission credit
calculation in 40 CFR 1036.705 = 6.5 miles.
Example:
WHDTC2 = 32.62 hp [middot] hr
d = 6.5 miles
[GRAPHIC] [TIFF OMITTED] TP28MR22.103
(k) If you use the projected range option for determining the
duration of CSCM, tCSCM, in paragraph (e)(3)(ii)
of this section, determine the total range and energy consumption for a
BEV over the HDTC, LLC, and SET when operated on a dynamometer over
repeats of a respective duty-cycle. This is a single cycle test (SCT)
where the powertrain is driven until the useable energy content of the
powertrain's battery is fully depleted. The intent of this section is
to provide a standard powertrain procedure for testing BEVs so that
their performances can be compared when operated over the certification
duty cycles. Measure CD as described in paragraph (d) of
this section during the entire dynamometer test procedure (duty cycles
and soaks) in order to validate the equivalence of the pre- and post-
test charge.
(1) Precondition and soak the powertrain prior to testing as
described in paragraphs (b) and (c) of this section.
(2) Operate the powertrain over one of the following drive cycles:
(i) HDTC.
(ii) LLC.
(iii) SET.
(3) Operate the powertrain over one of the duty-cycles described in
paragraph (k)(2) of this section using the following soak times between
each duty-cycle; soak the powertrain as described in paragraph (e)(4)
of this section:
(i) HDTC. 10 to 30 minutes between each duty-cycle.
(ii) LLC. A 15 second key on pause.
(iii) SET. A 15 second key on pause.
(4) Repeat testing over the duty cycle until the end-of-test
criteria in paragraph (f) of this section have been met. You may
specify other earlier test termination criterion, for example, to
prevent battery damage. In this case, you may specify a battery
characteristic such as terminal voltage under load to be the test
termination criterion.
(5) Place the powertrain on-charge within 3 hours of completing the
SCT and charge the battery to full capacity as described in paragraph
(g) of this section.
(6) The range for an SCT, R[cycle], is defined as the
total test distance driven in miles from the beginning of the test
until the point where the powertrain reaches zero speed after
satisfying the end-of-test criteria.
0
116. Add Sec. 1037.554 to subpart F read as follows:
Sec. 1037.554 Multicycle powertrain test for fuel cell vehicles.
This section describes a procedure to measure work produced over
the heavy-duty transient cycle (HDTC) and fuel cell voltage (FCV) of a
powertrain that propels a fuel cell vehicle. Work produced over the
HDTC and FCV are part of demonstrating compliance with criteria
pollutant standards under Sec. 1037.102 if you choose to generate
NOX emission credits under this part. This test procedure is
one option for generating work produced over the HDTC and FCV. You may
ask to use alternative test methods to demonstrate compliance with the
standards.
(a) The following provisions apply broadly for testing under this
section:
(1) The procedures of 40 CFR part 1065 apply for testing in this
section except as specified. This section uses engine parameters and
variables that are consistent with 40 CFR part 1065.
(2) For powertrains that propel a fuel cell vehicle, follow the
procedures of 40 CFR 1036.505, 1036.510, and 1036.512 for testing the
respective duty-cycles in this section except as specified.
(3) Use the instruments in Sec. 1037.552(a)(3)(i) and (ii) for
determination of the required voltages and currents during testing and
install these on the powertrain to measure these values during testing.
(4) Stabilize powertrains tested under this section by following
manufacturer recommendations.
[[Page 17836]]
(i) For determining the initial mean fuel cell voltage, FCV, test a
powertrain that has accumulated a minimum of 1000 miles, but no more
than 6200 miles using a manufacturer defined durability driving
schedule.
(ii) For determining aged FCV, test a powertrain that has
accumulated targeted aged miles.
(b) Operate the powertrain over the SET, FTP, and LLC as defined in
40 CFR 1036.505, 1036.510(a)(2), and 1036.512, while measuring FCV and
fuel cell current (FCC) upstream of any RESS, if present.
(c) Determine FCV, by taking the mean of the FCV when the FCC is
between 55% and 65% of rated stack current, using the data collected in
paragraph (b) of this section. Determine a declared that is at or below
the corresponding value determined in this paragraph (c). This declared
serves as the FCV that must be submitted under Sec. 1037.205(q)(2).
(d) Determine the transient cycle conversion factor,
CFFCEV, in hp [middot] hr/mile. This represents the average
work performed over the test interval for use in the credit calculation
for fuel cell vehicles in Sec. 1037.616.
[GRAPHIC] [TIFF OMITTED] TP28MR22.104
Where:
WHDTC = total (integrated) work generated over the hot-
start HDTC test interval from the FTP test.
D = duty-cycle distance for engine subject to compression-ignition
standards from the CF determination for the emission credit
calculation in 40 CFR 1036.705 = 6.5 miles.
Example:
WHDTC = 31.71 hp [middot] hr
D = 6.5 miles
[GRAPHIC] [TIFF OMITTED] TP28MR22.105
0
117. Amend Sec. 1037.555 by revising paragraph (g) to read as follows:
Sec. 1037.555 Special procedures for testing Phase 1 hybrid systems.
* * * * *
(g) The driver model should be designed to follow the cycle as
closely as possible and must meet the requirements of Sec. 1037.510
for steady-state testing and 40 CFR 1066.425 for transient testing. The
driver model should be designed so that the brake and throttle are not
applied at the same time.
* * * * *
0
118. Amend Sec. 1037.601 by revising paragraph (a)(1) to read as
follows:
Sec. 1037.601 General compliance provisions.
(a) * * *
(1) Except as specifically allowed by this part or 40 CFR part
1068, it is a violation of 40 CFR 1068.101(a)(1) to introduce into U.S.
commerce a tractor or vocational vehicle that is not certified to the
applicable requirements of this part. Similarly, it is a violation of
40 CFR 1068.101(a)(1) to introduce into U.S. commerce a tractor or
vocational vehicle containing an engine that is not certified to the
applicable requirements of 40 CFR part 86 or 1036. Further, it is a
violation to introduce into U.S. commerce a Phase 1 tractor containing
an engine not certified for use in tractors; or to introduce into U.S.
commerce a vocational vehicle containing a Light HDE or Medium HDE not
certified for use in vocational vehicles. These prohibitions apply
especially to the vehicle manufacturer. Note that this paragraph (a)(1)
allows the use of Heavy heavy-duty tractor engines in vocational
vehicles.
* * * * *
0
119. Amend Sec. 1037.605 by revising paragraphs (a) introductory text
and (a)(4) to read as follows:
Sec. 1037.605 Installing engines certified to alternate standards for
specialty vehicles.
(a) General provisions. This section allows vehicle manufacturers
to introduce into U.S. commerce certain new motor vehicles using
engines certified to alternate emission standards specified in 40 CFR
1036.605 for motor vehicle engines used in specialty vehicles. You may
not install an engine certified to these alternate standards if there
is an engine certified to the full set of requirements of 40 CFR part
1036 that has the appropriate physical and performance characteristics
to power the vehicle. Note that, although these alternate emission
standards are mostly equivalent to standards that apply for nonroad
engines under 40 CFR part 1039 or 1048, they are specific to motor
vehicle engines. The provisions of this section apply for the following
types of specialty vehicles:
* * * * *
(4) Through model year 2027, vehicles with a hybrid powertrain in
which the engine provides energy only for the Rechargeable Energy
Storage System.
* * * * *
0
120. Amend Sec. 1037.615 by revising paragraph (f) to read as follows:
Sec. 1037.615 Advanced technologies.
* * * * *
(f) For electric vehicles and for fuel cells powered by hydrogen,
calculate CO2 credits using an FEL of 0 g/ton-mile. Note
that these vehicles are subject to compression-ignition standards for
CO2.
* * * * *
0
121. Add Sec. 1037.616 to subpart G to read as follows:
Sec. 1037.616 NOX credits for electric vehicles and fuel cell
vehicles.
Starting in model year 2024, electric vehicles and fuel cell
vehicles may generate NOX credits for certifying heavy-duty
engines under 40 CFR part 1036 as follows:
(a) Calculate NOX credits as described in 40 CFR
1036.705 based on the following values:
(1) Select a useful life value as specified in Sec. 1037.102(b).
(2) Select the family emission limit that represents the
NOX emission standards that the vehicle will meet throughout
the vehicle's useful life.
(3) Use the NOX emission standard that applies as
specified in Sec. 1037.102(b) for engines tested over the FTP duty
cycle corresponding to the vehicle's model year.
(4) For ``volume'', use the number of vehicles generating emission
credits within each averaging set specified in Sec. 1037.740 during
the model year.
(5) Determine conversion factors, CF, in hp [middot] hr/mile using
the procedures specified in Sec. Sec. 1037.552 and 1037.554.
(b) You may use NOX credits generated under this section
as specified in 40 CFR 1036.741.
0
122. Amend Sec. 1037.635 by revising paragraph (b)(2) to read as
follows:
Sec. 1037.635 Glider kits and glider vehicles.
* * * * *
(b) * * *
(2) The engine must meet the criteria pollutant standards of 40 CFR
part 86 or 40 CFR part 1036 that apply for the engine model year
corresponding to the vehicle's date of manufacture.
* * * * *
[[Page 17837]]
0
123. Amend Sec. 1037.705 by revising paragraph (b) to read as follows:
Sec. 1037.705 Generating and calculating emission credits.
* * * * *
(b) For each participating family or subfamily, calculate positive
or negative emission credits relative to the otherwise applicable
emission standard. Calculate positive emission credits for a family or
subfamily that has an FEL below the standard. Calculate negative
emission credits for a family or subfamily that has an FEL above the
standard. Sum your positive and negative credits for the model year
before rounding. Round the sum of emission credits to the nearest
megagram (Mg), using consistent units with the following equation:
Emission credits (Mg) = (Std-FEL) [middot] PL [middot] Volume [middot]
UL [middot] 10-6
Where:
Std = the emission standard associated with the specific regulatory
subcategory (g/ton-mile).
FEL = the family emission limit for the vehicle subfamily (g/ton-
mile).
PL = standard payload, in tons.
Volume = U.S.-directed production volume of the vehicle subfamily.
For example, if you produce three configurations with the same FEL,
the subfamily production volume would be the sum of the production
volumes for these three configurations.
UL = useful life of the vehicle, in miles, as described in
Sec. Sec. 1037.105 and 1037.106. Use 250,000 miles for trailers.
* * * * *
0
124. Amend Sec. 1037.725 by revising the section heading to read as
follows:
Sec. 1037.725 Required information for certification.
* * * * *
0
125. Amend Sec. 1037.730 by revising paragraphs (a), (b) introductory
text, (c), and (f) to read as follows:
Sec. 1037.730 ABT reports.
(a) If you certify any vehicle families using the ABT provisions of
this subpart, send us a final report by September 30 following the end
of the model year.
(b) Your report must include the following information for each
vehicle family participating in the ABT program:
* * * * *
(c) Your report must include the following additional information:
(1) Show that your net balance of emission credits from all your
participating vehicle families in each averaging set in the applicable
model year is not negative, except as allowed under Sec. 1037.745.
Your credit tracking must account for the limitation on credit life
under Sec. 1037.740(c).
(2) State whether you will retain any emission credits for banking.
If you choose to retire emission credits that would otherwise be
eligible for banking, identify the families that generated the emission
credits, including the number of emission credits from each family.
(3) State that the report's contents are accurate.
(4) Identify the technologies that make up the certified
configuration associated with each vehicle identification number. You
may identify this as a range of identification numbers for vehicles
involving a single, identical certified configuration.
* * * * *
(f) Correct errors in your report as follows:
(1) If you or we determine by September 30 after the end of the
model year that errors mistakenly decreased your balance of emission
credits, you may correct the errors and recalculate the balance of
emission credits. You may not make these corrections for errors that
are determined later than September 30 after the end of the model year.
If you report a negative balance of emission credits, we may disallow
corrections under this paragraph (f)(1).
(2) If you or we determine any time that errors mistakenly
increased your balance of emission credits, you must correct the errors
and recalculate the balance of emission credits.
0
126. Amend Sec. 1037.735 by revising paragraph (b) to read as follows:
Sec. 1037.735 Recordkeeping.
* * * * *
(b) Keep the records required by this section for at least eight
years after the due date for the final report. You may not use emission
credits for any vehicles if you do not keep all the records required
under this section. You must therefore keep these records to continue
to bank valid credits.
* * * * *
0
127. Amend Sec. 1037.740 by revising paragraph (b) to read as follows:
Sec. 1037.740 Restrictions for using emission credits.
* * * * *
(b) Credits from hybrid vehicles and other advanced technologies.
The following provisions apply for credits you generate under Sec.
1037.615.
(1) Credits generated from Phase 1 vehicles may be used for any of
the averaging sets identified in paragraph (a) of this section; you may
also use those credits to demonstrate compliance with the CO2 emission
standards in 40 CFR 86.1819 and 40 CFR part 1036. Similarly, you may
use Phase 1 advanced-technology credits generated under 40 CFR 86.1819-
14(k)(7) or 40 CFR 1036.615 to demonstrate compliance with the CO2
standards in this part. The maximum amount of advanced-technology
credits generated from Phase 1 vehicles that you may bring into each of
the following service class groups is 60,000 Mg per model year:
(i) Spark-ignition HDE, Light HDE, and Light HDV. This group
comprises the averaging set listed in paragraph (a)(1) of this section
and the averaging set listed in 40 CFR 1036.740(a)(1) and (2).
(ii) Medium HDE and Medium HDV. This group comprises the averaging
sets listed in paragraph (a)(2) of this section and 40 CFR
1036.740(a)(3).
(iii) Heavy HDE and Heavy HDV. This group comprises the averaging
sets listed in paragraph (a)(3) of this section and 40 CFR
1036.740(a)(4).
(iv) This paragraph (b)(1) does not limit the advanced-technology
credits that can be used within a service class group if they were
generated in that same service class group.
(2) Credits generated from Phase 2 vehicles are subject to all the
averaging-set restrictions that apply to other emission credits.
* * * * *
0
128. Amend Sec. 1037.801 by:
0
a. Adding definitions for ``Charge-depleting'', and ``Charge-
sustaining'' in alphabetical order.
0
b. Revising the definitions of ``Designated Compliance Officer''.
0
c. Adding a definition for ``Emission-related component'' in
alphabetical order.
0
d. Revising the definitions for ``Low rolling resistance tire'',
``Neutral coasting'', ``Rechargeable Energy Storage System (RESS)'',
and ``Tire rolling resistance level (TRRL)''.
The additions and revisions read as follows:
Sec. 1037.801 Definitions.
* * * * *
Charge-depleting has the meaning given in 40 CFR 1066.1001.
Charge-sustaining has the meaning given in 40 CFR 1066.1001.
* * * * *
Designated Compliance Officer means one of the following:
(1) For compression-ignition engines, Designated Compliance Officer
means Director, Diesel Engine Compliance Center, U.S. Environmental
Protection Agency, 2000 Traverwood Drive, Ann Arbor, MI 48105;
[email protected]; www.epa.gov/ve-certification.
[[Page 17838]]
(2) For spark-ignition engines, Designated Compliance Officer means
Director, Gasoline Engine Compliance Center, U.S. Environmental
Protection Agency, 2000 Traverwood Drive, Ann Arbor, MI 48105;
[email protected]; www.epa.gov/ve-certification.
* * * * *
Emission-related component has the meaning given in 40 CFR part
1068, appendix A.
* * * * *
Low rolling resistance tire means a tire on a vocational vehicle
with a TRRL at or below of 7.7 N/kN, a steer tire on a tractor with a
TRRL at or below 7.7 N/kN, a drive tire on a tractor with a TRRL at or
below 8.1 N/kN, a tire on a non-box trailer with a TRRL at or below of
6.5 N/kN, or a tire on a box van with a TRRL at or below of 6.0 N/kN.
* * * * *
Neutral coasting means a vehicle technology that automatically puts
the transmission in neutral when the vehicle has minimal power demand
while in motion, such as driving downhill.
* * * * *
Rechargeable Energy Storage System (RESS) has the meaning given in
40 CFR 1065.1001.
* * * * *
Tire rolling resistance level (TRRL) means a value with units of N/
kN that represents the rolling resistance of a tire configuration.
TRRLs are used as modeling inputs under Sec. Sec. 1037.515 and
1037.520. Note that a manufacturer may use the measured value for a
tire configuration's coefficient of rolling resistance, or assign some
higher value.
* * * * *
0
129. Amend Sec. 1037.805 by revising paragraphs (a), (b), (d), (e),
and (g) to read as follows:
Sec. 1037.805 Symbols, abbreviations, and acronyms.
* * * * *
(a) Symbols for chemical species. This part uses the following
symbols for chemical species and exhaust constituents:
Table 1 to Paragraph (a) of Sec. 1037.805--Symbols for Chemical
Species and Exhaust Constituents
------------------------------------------------------------------------
Symbol Species
------------------------------------------------------------------------
C......................................... carbon.
CH4....................................... methane.
CO........................................ carbon monoxide.
CO2....................................... carbon dioxide.
H2O....................................... water.
HC........................................ hydrocarbon.
NMHC...................................... nonmethane hydrocarbon.
NMHCE..................................... nonmethane hydrocarbon
equivalent.
NO........................................ nitric oxide.
NO2....................................... nitrogen dioxide.
NOX....................................... oxides of nitrogen.
N2O....................................... nitrous oxide.
PM........................................ particulate matter.
THC....................................... total hydrocarbon.
THCE...................................... total hydrocarbon
equivalent.
------------------------------------------------------------------------
(b) Symbols for quantities. This part 1037 uses the following
symbols and units of measure for various quantities:
Table 2 to Paragraph (b) of Sec. 1037.805--Symbols for Quantities
----------------------------------------------------------------------------------------------------------------
Unit in terms of SI base
Symbol Quantity Unit Unit symbol units
----------------------------------------------------------------------------------------------------------------
A................. vehicle pound force or lbf or N.................... kg[middot]m[middot]s-2.
frictional load. newton.
a................. axle position
regression
coefficient.
[alpha]........... atomic hydrogen- mole per mole.... mol/mol..................... 1.
to-carbon ratio.
[alpha]........... axle position
regression
coefficient.
[alpha]0.......... intercept of air
speed correction.
[alpha]1.......... slope of air
speed correction.
ag................ acceleration of meters per second m/s2........................ m[middot]s-2.
Earth's gravity. squared.
a0................ intercept of
least squares
regression.
a1................ slope of least
squares
regression.
B................. vehicle load from pound force per lbf/(mi/hr) or N[middot]s/m. kg[middot]s-1.
drag and rolling mile per hour or
resistance. newton second
per meter.
b................. axle position
regression
coefficient.
[beta]............ atomic oxygen-to- mole per mole.... mol/mol..................... 1.
carbon ratio.
[beta]............ axle position
regression
coefficient.
[beta]0........... intercept of air
direction
correction.
[beta]1........... slope of air
direction
correction.
Beff.............. estimated battery
efficiency.
C................. vehicle-specific pound force per lbf/mph2 or N[middot]s2/m2.. kg[middot]m-1.
aerodynamic mile per hour
effects. squared or
newton-second
squared per
meter squared.
C................. current of one ampere per hour.. kA[middot]hr................ 3.6 kA[middot]s.
ampere flowing
for one hour.
c................. axle position
regression
coefficient.
ci................ axle test
regression
coefficients.
Ci................ constant.........
[Delta]CdA........ differential drag meter squared.... m2.......................... m2.
area.
CdA............... drag area........ meter squared.... m2.......................... m2.
Cd................ drag coefficient.
CF................ correction factor
CF................ conversion factor
CR................ charge recovery..
Crr............... coefficient of newton per N/kN........................ 10-3.
rolling kilonewton.
resistance.
D................. distance......... miles or meters.. mi or m..................... m.
E................. energy........... kilowatt-hour.... kW[middot]hr................ 3.6[middot]m2[middot]kg[
middot]s-1.
e................. mass-weighted grams per ton- g/ton-mi.................... g/kg-km.
emission result. mile.
EC................ energy kilowatt-hour per kW[middot]hr/mi............. 3.6[middot]m2[middot]kg[
consumption. mile. middot]s-1[middot]mi-1.
Eff............... efficiency.......
F................. adjustment factor
[[Page 17839]]
F................. force............ pound force or lbf or N.................... kg[middot]m[middot]s-2.
newton.
fn................ angular speed revolutions per r/min....................... [pi][middot]30[middot]s-
(shaft). minute. 1.
G................. road grade....... percent.......... %........................... 10-2.
g................. gravitational meters per second m/s2........................ m[middot]s-2.
acceleration. squared.
h................. elevation or meters........... m........................... m.
height.
I................. current.......... amphere.......... A........................... A.
i................. indexing variable
ka................ drive axle ratio. ................. ............................ 1.
kd................ transmission gear
ratio.
ktopgear.......... highest available
transmission
gear.
L................. load over axle... pound force or lbf or N.................... kg[middot]m[middot]s-2.
newton.
m................. mass............. pound mass or lbm or kg................... kg.
kilogram.
M................. molar mass....... gram per mole.... g/mol....................... 10-3[middot]kg[middot]mo
l-1.
M................. total number in
series.
M................. vehicle mass..... kilogram......... kg.......................... kg.
Me................ vehicle effective kilogram......... kg.......................... kg.
mass.
Mrotating......... inertial mass of kilogram......... kg.......................... kg.
rotating
components.
N................. total number in
series.
n................. number of tires..
n................. amount of mole per second.. mol/s....................... mol[middot]s-1.
substance rate.
Q................. total number in
series.
P................. power............ kilowatt......... kW.......................... 103[middot]m2[middot]kg[
middot]s-3.
p................. pressure......... pascal........... Pa.......................... kg[middot]m-1[middot]s-
2.
[rho]............. mass density..... kilogram per kg/m3....................... kg[middot]m-3.
cubic meter.
PL................ payload.......... tons............. ton......................... kg.
[phis]............ direction........ degrees.......... [deg]....................... [deg].
[Psi]............. direction........ degrees.......... [deg]....................... [deg].
R................. range............ miles or meters.. mi or m..................... m.
r................. tire radius...... meter............ m........................... m.
r2................ coefficient of
determination.
Re............... Reynolds number..
SEE............... standard error of
the estimate.
[sigma]........... standard
deviation.
TRPM.............. tire revolutions revolutions per r/mi........................
per mile. mile.
TRRL.............. tire rolling newton per N/kN........................ 10-3.
resistance level. kilonewton.
T................. absolute kelvin........... K........................... K.
temperature.
T................. Celsius degree Celsius... [deg]C...................... K-273.15.
temperature.
T................. torque (moment of newton meter..... N[middot]m.................. m2[middot]kg[middot]s-2.
force).
t................. time............. hour or second... hr or s..................... s.
[Delta]t.......... time interval, second........... s........................... s.
period, 1/
frequency.
UBE............... useable battery watt-hour........ W[middot]hr................. 3600[middot]m2[middot]kg
energy. [middot]s-1.
UF................ utility factor...
V................. voltage.......... volts............ V........................... kg[middot]m2[middot]s-
3[middot]A-1.
v................. speed............ miles per hour or mi/hr or m/s................ m[middot]s-1.
meters per
second.
w................. weighting factor.
w................. wind speed....... miles per hour... mi/hr....................... m[middot]s-1.
W................. work............. kilowatt-hour.... kW[middot]hr................ 3.6[middot]m2[middot]kg[
middot]s-1.
wC................ carbon mass Gram per gram.... g/g......................... 1.
fraction.
WR................ weight reduction. pound mass....... lbm......................... kg.
x................. amount of mole per mole.... mol/mol..................... 1.
substance mole
fraction.
----------------------------------------------------------------------------------------------------------------
* * * * *
(d) Subscripts. This part uses the following subscripts for
modifying quantity symbols:
Table 4 to Paragraph (d) of Sec. 1037.805--Subscripts
----------------------------------------------------------------------------------------------------------------
Subscript Meaning
----------------------------------------------------------------------------------------------------------------
6.................... 6[deg] yaw angle sweep.
A................................ A speed.
AC............................... alternating current.
ACRC............................. alternating current recharge.
air.............................. air.
aero............................. aerodynamic.
alt.............................. alternative.
act.............................. actual or measured condition.
air.............................. air.
[[Page 17840]]
axle............................. axle.
B................................ B speed.
BEV.............................. battery electric vehicle.
brake............................ brake.
C................................ C speed.
Ccombdry......................... carbon from fuel per mole of dry exhaust.
CD............................... charge-depleting.
circuit.......................... circuit.
CO2DEF........................... CO2 resulting from diesel exhaust fluid decomposition.
CO2PTO........................... CO2 emissions for PTO cycle.
coastdown........................ coastdown.
comp............................. composite.
CS............................... charge-sustaining.
CSC.............................. constant-speed cycle.
CSCM............................. constant-speed cycle midpoint.
cycle............................ test cycle.
D................................ distance.
DC............................... direct current.
DCD.............................. direct current discharge.
DCRC............................. direct current recharge.
drive............................ drive axle.
drive-idle....................... idle with the transmission in drive.
driver........................... driver.
dyno............................. dynamometer.
E................................ end-of-test.
effective........................ effective.
end.............................. end.
eng.............................. engine.
factor........................... factor.
FCEV............................. fuel cell electric vehicle.
est.............................. estimate.
event............................ event.
FTP.............................. Federal Test Procedure.
fuel............................. fuel.
full............................. full.
grade............................ grade.
H2Oexhaustdry.................... H2O in exhaust per mole of exhaust.
HDTC............................. Heavy-Duty Transient Cycle.
hi............................... high.
i................................ an individual of a series.
idle............................. idle.
in............................... inlet.
inc.............................. increment.
j................................ an individual of a series.
k................................ an individual of a series.
LLC.............................. Low Load Cycle.
lo............................... low.
loss............................. loss.
M................................ midpoint.
max.............................. maximum.
meas............................. measured quantity.
med.............................. median.
min.............................. minimum.
moving........................... moving.
out.............................. outlet.
P................................ power.
pair............................. pair of speed segments.
parked-idle...................... idle with the transmission in park.
partial.......................... partial.
ploss............................ power loss.
plug-in.......................... plug-in hybrid electric vehicle.
powertrain....................... powertrain.
PTO.............................. power take-off.
R................................ range.
rated............................ rated speed.
RC............................... recharge.
record........................... record.
ref.............................. reference quantity.
RL............................... road load.
rotating......................... rotating.
seg.............................. segment.
SET.............................. Supplemental Emission Test.
[[Page 17841]]
speed............................ speed.
spin............................. axle spin loss.
start............................ start.
steer............................ steer axle.
t................................ tire.
test............................. test.
th............................... theoretical.
total............................ total.
trac............................. traction.
trac10........................... traction force at 10 mi/hr.
trailer.......................... trailer axle.
transient........................ transient.
TRR.............................. tire rolling resistance.
UF............................... utility factor.
urea............................. urea.
veh.............................. vehicle.
w................................ wind.
wa............................... wind average.
yaw.............................. yaw angle.
ys............................... yaw sweep.
zero............................. zero quantity.
----------------------------------------------------------------------------------------------------------------
(e) Other acronyms and abbreviations. This part uses the following
additional abbreviations and acronyms:
Table 5 to Paragraph (e) of Sec. 1037.805--Other Acronyms and Abbreviations
----------------------------------------------------------------------------------------------------------------
Acronym Meaning
----------------------------------------------------------------------------------------------------------------
ABT.............................. averaging, banking, and trading.
AC............................... alternating current.
AECD............................. auxiliary emission control device.
AES.............................. automatic engine shutdown.
APU.............................. auxiliary power unit.
CD............................... charge-depleting.
CFD.............................. computational fluid dynamics.
CFR.............................. Code of Federal Regulations.
CITT............................. curb idle transmission torque.
CS............................... charge-sustaining.
CSC.............................. constant-speed cycle.
DC............................... direct current.
DOT.............................. Department of Transportation.
ECM.............................. electronic control module.
EPA.............................. Environmental Protection Agency.
FCC.............................. fuel cell current.
FCV.............................. fuel cell voltage.
FE............................... fuel economy.
FEL.............................. Family Emission Limit.
FTP.............................. Federal Test Procedure.
GAWR............................. gross axle weight rating.
GCWR............................. gross combination weight rating.
GEM.............................. greenhouse gas emission model.
GVWR............................. gross vehicle weight rating.
HDTC............................. Heavy-Duty Transient Cycle.
Heavy HDE........................ heavy heavy-duty engine (see 40 CFR 1036.140).
Heavy HDV........................ heavy heavy-duty vehicle (see Sec. 1037.140).
HVAC............................. heating, ventilating, and air conditioning.
ISO.............................. International Organization for Standardization.
Light HDE........................ light heavy-duty engine (see 40 CFR 1036.140).
Light HDV........................ light heavy-duty vehicle (see Sec. 1037.140).
LLC.............................. Low Load Cycle.
MCT.............................. Multicycle Test.
Medium HDE....................... medium heavy-duty engine (see 40 CFR 1036.140).
Medium HDV....................... medium heavy-duty vehicle (see Sec. 1037.140).
NARA............................. National Archives and Records Administration.
NHTSA............................ National Highway Transportation Safety Administration.
PHEV............................. plug-in hybrid electric vehicle.
PTO.............................. power take-off.
RESS............................. rechargeable energy storage system.
[[Page 17842]]
SAE.............................. SAE International.
SCT.............................. single cycle test.
SEE.............................. standard error of the estimate.
SET.............................. Supplemental Emission Test.
SKU.............................. stock-keeping unit.
Spark-ignition HDE............... spark-ignition heavy-duty engine (see 40 CFR 1036.140).
TRPM............................. tire revolutions per mile.
TRRL............................. tire rolling resistance level.
UBE.............................. useable battery energy.
U.S.C............................ United States Code.
VSL.............................. vehicle speed limiter.
----------------------------------------------------------------------------------------------------------------
* * * * *
(g) Prefixes. This part uses the following prefixes to define a
quantity:
Table 7 to Paragraph (g) of Sec. 1037.805--Prefixes
------------------------------------------------------------------------
Symbol Quantity Value
------------------------------------------------------------------------
[micro]......................... micro............. 10-6
m............................... milli............. 10-3
c............................... centi............. 10-2
k............................... kilo.............. 103
M............................... mega.............. 106
------------------------------------------------------------------------
0
130. Amend Sec. 1037.810 by revising paragraphs (a) and (e) and adding
paragraph (f) to read as follows:
Sec. 1037.810 Incorporation by reference.
(a) Certain material is incorporated by reference into this part
with the approval of the Director of the Federal Register in accordance
with 5 U.S.C. 552(a) and 1 CFR part 51. To enforce any edition other
than that specified in this section, the Environmental Protection
Agency (EPA) must publish a document in the Federal Register and the
material must be available to the public. All approved material is
available for inspection at the EPA and at the National Archives and
Records Administration (NARA). Contact EPA at: U.S. EPA, Air and
Radiation Docket and Information Center, 1301 Constitution Ave. NW,
Room B102, EPA West Building, Washington, DC 20460, www.epa.gov/dockets, (202) 202-1744. For information on the availability of this
material at NARA, email: [email protected], or go to:
www.archives.gov/federal-register/cfr/ibr-locations.html. The material
may be obtained from the sources in the following paragraphs of this
section.
* * * * *
(e) SAE International, 400 Commonwealth Dr., Warrendale, PA 15096-
0001, (877) 606-7323 (U.S. and Canada) or (724) 776-4970 (outside the
U.S. and Canada), www.sae.org.
(1) SAE J1025, Test Procedures for Measuring Truck Tire Revolutions
Per Kilometer/Mile, Stabilized August 2012, (``SAE J1025''); IBR
approved for Sec. 1037.520(c).
(2) SAE J1252, SAE Wind Tunnel Test Procedure for Trucks and Buses,
Revised July 2012, (``SAE J1252''); IBR approved for Sec. Sec.
1037.525(b); 1037.530(a).
(3) SAE J1263, Road Load Measurement and Dynamometer Simulation
Using Coastdown Techniques, revised March 2010, (``SAE J1263''); IBR
approved for Sec. Sec. 1037.528 introductory text, (a), (b), (c), (e),
and (h); 1037.665(a).
(4) SAE J1594, Vehicle Aerodynamics Terminology, Revised July 2010,
(``SAE J1594''); IBR approved for Sec. 1037.530(d).
(5) SAE J2071, Aerodynamic Testing of Road Vehicles--Open Throat
Wind Tunnel Adjustment, Revised June 1994, (``SAE J2071''); IBR
approved for Sec. 1037.530(b).
(6) SAE J2263, Road Load Measurement Using Onboard Anemometry and
Coastdown Techniques, Revised May 2020, (``SAE J2263''); IBR approved
for Sec. Sec. 1037.528 introductory text, (a), (b), (d), and (f);
1037.665(a).
(7) SAE J2343, Recommended Practice for LNG Medium and Heavy-Duty
Powered Vehicles, Revised July 2008, (``SAE J2343''); IBR approved for
Sec. 1037.103(e).
(8) SAE J2452, Stepwise Coastdown Methodology for Measuring Tire
Rolling Resistance, Revised June 1999, (``SAE J2452''); IBR approved
for Sec. 1037.528(h).
(9) SAE J2841, Utility Factor Definitions for Plug-In Hybrid
Electric Vehicles Using 2001 U.S. DOT National Household Travel Survey
Data, Issued March 2009, (``SAE J2841''); IBR approved for Sec.
1037.550(a).
(10) SAE J2966, Guidelines for Aerodynamic Assessment of Medium and
Heavy Commercial Ground Vehicles Using Computational Fluid Dynamics,
Issued September 2013, (``SAE J2966''); IBR approved for Sec.
1037.532(a).
(f) Idaho National Laboratory, 2525 Fremont Ave., Idaho Falls, ID
83415-3805, (866) 495-7440, or www.inl.gov.
(1) U.S. Advanced Battery Consortium, Electric Vehicle Battery Test
Procedures Manual, Revision 2, January 1996; IBR approved for Sec.
1037.552(a).
(2) [Reserved]
0
131. Revise Sec. 1037.815 to read as follows:
Sec. 1037.815 Confidential information.
The provisions of 40 CFR 1068.10 and 1068.11 apply for information
you submit under this part.
Appendix I to Part 1037--[Redesignated as Appendix A to Part 1037]
Appendix II to Part 1037--[Redesignated as Appendix B to Part 1037]
Appendix III to Part 1037--[Redesignated as Appendix C to Part 1037]
Appendix IV to Part 1037--[Redesignated as Appendix D to Part 1037]
Appendix V to Part 1037--[Redesignated as Appendix E to Part 1037]
0
132. Redesignate appendices to part 1037 as follows:
------------------------------------------------------------------------
Old appendix New appendix
------------------------------------------------------------------------
appendix I to part 1037 appendix A to part 1037
appendix II to part 1037 appendix B to part 1037
appendix III to part 1037 appendix C to part 1037
appendix IV to part 1037 appendix D to part 1037
appendix V to part 1037 appendix E to part 1037
------------------------------------------------------------------------
PART 1039--CONTROL OF EMISSIONS FROM NEW AND IN-USE NONROAD
COMPRESSION-IGNITION ENGINES
0
133. The authority citation for part 1039 continues to read as follows:
Authority: 42 U.S.C. 7401-7671q.
[[Page 17843]]
0
134. Amend Sec. 1039.105 by revising the section heading and
paragraphs (a) introductory text and (b) introductory text to read as
follows:
Sec. 1039.105 What smoke opacity standards must my engines meet?
(a) The smoke opacity standards in this section apply to all
engines subject to emission standards under this part, except for the
following engines:
* * * * *
(b) Measure smoke opacity as specified in Sec. 1039.501(c). Smoke
opacity from your engines may not exceed the following standards:
* * * * *
0
135. Amend Sec. 1039.115 by revising paragraphs (e) and (f) to read as
follows:
Sec. 1039.115 What other requirements apply?
* * * * *
(e) Adjustable parameters. Engines that have adjustable parameters
must meet all the requirements of this part for any adjustment in the
physically adjustable range. We may require that you set adjustable
parameters to any specification within the adjustable range during any
testing, including certification testing, selective enforcement
auditing, or in-use testing. General provisions for adjustable
parameters apply as specified in 40 CFR 1068.50.
(f) Prohibited controls. (1) General provisions. You may not design
your engines with emission control devices, systems, or elements of
design that cause or contribute to an unreasonable risk to public
health, welfare, or safety while operating. For example, an engine may
not emit a noxious or toxic substance it would otherwise not emit that
contributes to such an unreasonable risk.
(2) Vanadium sublimation in SCR catalysts. For engines equipped
with vanadium-based SCR catalysts, you must design the engine and its
emission controls to prevent vanadium sublimation and protect the
catalyst from high temperatures. We will evaluate your engine design
based on the following information that you must include in your
application for certification:
(i) Identify the threshold temperature for vanadium sublimation for
your specified SCR catalyst formulation as described in 40 CFR
1065.1113 through 1065.1121.
(ii) Describe how you designed your engine to prevent catalyst
inlet temperatures from exceeding the temperature you identify in
paragraph (f)(2)(i) of this section, including consideration of engine
wear through the useful life. Also describe your design for catalyst
protection in case catalyst temperatures exceed the specified
temperature. In your description, include how you considered elevated
catalyst temperature resulting from sustained high-load engine
operation, catalyst exotherms, DPF regeneration, and component failure
resulting in unburned fuel in the exhaust stream.
* * * * *
0
136. Amend Sec. 1039.205 by revising paragraph (s) to read as follows:
Sec. 1039.205 What must I include in my application?
* * * * *
(s) Describe all adjustable operating parameters (see Sec.
1039.115(e)), including production tolerances. For any operating
parameters that do not qualify as adjustable parameters, include a
description supporting your conclusion (see 40 CFR 1068.50(c)). Include
the following in your description of each adjustable parameter:
(1) For mechanically controlled parameters, include the nominal or
recommended setting, the intended physically adjustable range, and the
limits or stops used to limit adjustable ranges, and production
tolerances of the limits or stops used to establish each physically
adjustable range. Also include information showing why the limits,
stops, or other means of inhibiting adjustment are effective in
preventing adjustment of parameters on in-use engines to settings
outside your intended physically adjustable ranges.
(2) For electronically controlled parameters, describe how your
engines are designed to prevent unauthorized adjustments.
* * * * *
0
137. Amend Sec. 1039.245 by adding paragraph (e) to read as follows:
Sec. 1039.245 How do I determine deterioration factors from exhaust
durability testing?
* * * * *
(e) You may alternatively determine and verify deterioration
factors based on bench-aged aftertreatment as described in 40 CFR
1036.245 and 1036.246, with the following exceptions:
(1) Apply the percentage of useful life from Table 1 of 40 CFR
1036.246 based on hours of operation rather than vehicle mileage.
(2) Use good engineering judgment to perform verification testing
using the procedures of Sec. 1039.515 rather than 40 CFR 1036.520.
Measure emissions as the equipment goes through its normal operation
over the course of the day (or shift-day).
(3) Apply infrequent regeneration adjustment factors as specified
in Sec. 1039.525 rather than 40 CFR 1036.522.
0
138. Amend Sec. 1039.501 by revising paragraph (c) to read as follows:
Sec. 1039.501 How do I run a valid emission test?
* * * * *
(c) Measure smoke opacity using the procedures in 40 CFR part 1065,
subpart L, for evaluating whether engines meet the smoke opacity
standards in Sec. 1039.105, except that you may test two-cylinder
engines with an exhaust muffler like those installed on in-use engines.
* * * * *
0
139. Revise Sec. 1039.655 to read as follows:
Sec. 1039.655 What special provisions apply to engines sold in
American Samoa or the Commonwealth of the Northern Mariana Islands?
(a) The prohibitions in 40 CFR 1068.101(a)(1) do not apply to
engines at or above 56 kW if the following conditions are met:
(1) The engine is intended for use and will be used in American
Samoa or the Commonwealth of the Northern Mariana Islands.
(2) The engine meets the latest applicable emission standards in
appendix I of this part.
(3) You meet all the requirements of 40 CFR 1068.265.
(b) If you introduce an engine into commerce in the United States
under this section, you must meet the labeling requirements in Sec.
1039.135, but add the following statement instead of the compliance
statement in Sec. 1039.135(c)(12):
THIS ENGINE DOES NOT COMPLY WITH U.S. EPA TIER 4 EMISSION
REQUIREMENTS. IMPORTING THIS ENGINE INTO THE UNITED STATES OR ANY
TERRITORY OF THE UNITED STATES EXCEPT AMERICAN SAMOA OR THE
COMMONWEALTH OF THE NORTHERN MARIANA ISLANDS MAY BE A VIOLATION OF
FEDERAL LAW SUBJECT TO CIVIL PENALTY.
(c) Introducing into commerce an engine exempted under this section
in any state or territory of the United States other than American
Samoa or the Commonwealth of the Northern Mariana Islands, throughout
its lifetime, violates the prohibitions in 40 CFR 1068.101(a)(1),
unless it is exempt under a different provision.
(d) The exemption provisions in this section also applied for
engines that were introduced into commerce in
[[Page 17844]]
Guam before [the effective date of the final rule] if they would
otherwise have been subject to Tier 4 standards.
0
140. Amend Sec. 1039.801 by revising the definitions of ``Critical
emission-related component'' and ``Designated Compliance Officer'' to
read as follows:
Sec. 1039.801 What definitions apply to this part?
* * * * *
Critical emission-related component has the meaning given in 40 CFR
1068.30.
* * * * *
Designated Compliance Officer means the Director, Diesel Engine
Compliance Center, U.S. Environmental Protection Agency, 2000
Traverwood Drive, Ann Arbor, MI 48105; [email protected];
www.epa.gov/ve-certification.
* * * * *
PART 1042--CONTROL OF EMISSIONS FROM NEW AND IN-USE MARINE
COMPRESSION-IGNITION ENGINES AND VESSELS
0
141. The authority citation for part 1042 continues to read as follows:
Authority: 42 U.S.C. 7401-7671q.
0
142. Amend Sec. 1042.110 by revising paragraph (a)(1) to read as
follows:
Sec. 1042.110 Recording reductant use and other diagnostic functions.
(a) * * *
(1) The diagnostic system must monitor reductant supply and alert
operators to the need to restore the reductant supply, or to replace
the reductant if it does not meet your concentration specifications.
Unless we approve other alerts, use a warning lamp and an audible
alarm. You do not need to separately monitor reductant quality if your
system uses input from an exhaust NOX sensor (or other
sensor) to alert operators when reductant quality is inadequate.
However, tank level or DEF flow must be monitored in all cases.
* * * * *
0
143. Amend Sec. 1042.115 by revising paragraphs (d) introductory text
and (e) to read as follows:
Sec. 1042.115 Other requirements.
* * * * *
(d) Adjustable parameters. General provisions for adjustable
parameters apply as specified in 40 CFR 1068.50. The following
additional category-specific provisions apply:
* * * * *
(e) Prohibited controls. (1) General provisions. You may not design
your engines with emission control devices, systems, or elements of
design that cause or contribute to an unreasonable risk to public
health, welfare, or safety while operating. For example, an engine may
not emit a noxious or toxic substance it would otherwise not emit that
contributes to such an unreasonable risk.
(2) Vanadium sublimation in SCR catalysts. For engines equipped
with vanadium-based SCR catalysts, you must design the engine and its
emission controls to prevent vanadium sublimation and protect the
catalyst from high temperatures. We will evaluate your engine design
based on the following information that you must include in your
application for certification:
(i) Identify the threshold temperature for vanadium sublimation for
your specified SCR catalyst formulation as described in 40 CFR
1065.1113 through 1065.1121.
(ii) Describe how you designed your engine to prevent catalyst
inlet temperatures from exceeding the temperature you identify in
paragraph (e)(2)(i) of this section, including consideration of engine
wear through the useful life. Also describe your design for catalyst
protection in case catalyst temperatures exceed the specified
temperature. In your description, include how you considered elevated
catalyst temperature resulting from sustained high-load engine
operation, catalyst exotherms, DPF regeneration, and component failure
resulting in unburned fuel in the exhaust stream.
* * * * *
0
144. Amend Sec. 1042.145 by adding paragraph (h) to read as follows:
Sec. 1042.145 Interim provisions.
* * * * *
(h) Expanded production-line testing. Production-line testing
requirements for Category 1 engine families with a projected U.S.-
directed production volume below 100 engines and for all families
certified by small-volume engine manufacturers start to apply in model
year 2024. All manufacturers must test no more than four engine
families in a single model year, and small-volume engine manufacturers
must test no more than two engine families in a single model year.
* * * * *
0
145. Amend Sec. 1042.205 by revising paragraphs (c) and (s) to read as
follows:
Sec. 1042.205 Application requirements.
* * * * *
(c) If your engines are equipped with an engine diagnostic system
as required under Sec. 1042.110, explain how it works, describing
especially the engine conditions (with the corresponding diagnostic
trouble codes) that cause the warning lamp to go on. Also identify the
communication protocol (SAE J1939, SAE J1979, etc.).
* * * * *
(s) Describe all adjustable operating parameters (see Sec.
1042.115(d)), including production tolerances. For any operating
parameters that do not qualify as adjustable parameters, include a
description supporting your conclusion (see 40 CFR 1068.50(c)). Include
the following in your description of each adjustable parameter:
(1) For mechanically controlled parameters, include the nominal or
recommended setting, the intended physically adjustable range, and the
limits or stops used to establish adjustable ranges.
(i) For Category 1 engines, include information showing why the
limits, stops, or other means of inhibiting mechanical adjustment are
effective in preventing adjustment of parameters on in-use engines to
settings outside your intended physically adjustable ranges.
(ii) For Category 2 and Category 3 engines, propose a range of
mechanical adjustment for each adjustable parameter, as described in
Sec. 1042.115(d). Include information showing why the limits, stops,
or other means of inhibiting mechanical adjustment are effective in
preventing adjustment of parameters on in-use engines to settings
outside your proposed adjustable ranges.
(2) For electronically controlled parameters, describe how your
engines are designed to prevent unauthorized adjustments.
* * * * *
0
146. Amend Sec. 1042.245 by adding paragraph (e) to read as follows:
Sec. 1042.245 Deterioration factors.
* * * * *
(e) You may alternatively determine and verify deterioration
factors based on bench-aged aftertreatment as described in 40 CFR
1036.245 and 1036.246, with the following exceptions:
(1) Apply the percentage of useful life from Table 1 of 40 CFR
1036.246 based on hours of operation rather than vehicle mileage.
(2) Use good engineering judgment to perform verification testing
using the procedures of Sec. 1042.515 rather than 40 CFR 1036.520.
Measure emissions as the vessel goes through its normal operation over
the course of the day (or shift-day).
(3) Apply infrequent regeneration adjustment factors as specified
in Sec. 1042.525 rather than 40 CFR 1036.522.
[[Page 17845]]
0
147. Revise Sec. 1042.301 to read as follows:
Sec. 1042.301 General provisions.
(a) If you produce freshly manufactured marine engines that are
subject to the requirements of this part, you must test them as
described in this subpart.
(b) We may suspend or revoke your certificate of conformity for
certain engine families if your production-line engines do not meet the
requirements of this part or you do not fulfill your obligations under
this subpart (see Sec. Sec. 1042.325 and 1042.340). Similarly, we may
deny applications for certification for the upcoming model year if you
do not fulfill your obligations under this subpart (see Sec.
1042.255(c)(1)).
(c) Other regulatory provisions authorize us to suspend, revoke, or
void your certificate of conformity, or order recalls for engine
families, without regard to whether they have passed production-line
testing requirements. The requirements of this subpart do not affect
our ability to do selective enforcement audits, as described in 40 CFR
part 1068. Individual engines in families that pass production-line
testing requirements must also conform to all applicable regulations of
this part and 40 CFR part 1068.
(d) You may ask to use another alternate program or measurement
method for testing production-line engines. In your request, you must
show us that the alternate program gives equal assurance that your
engines meet the requirements of this part. We may waive some or all of
this subpart's requirements if we approve your alternate program.
(e) If you certify a Category 1 or Category 2 engine family with
carryover emission data, as described in Sec. 1042.235(d), you may
omit production-line testing if you fulfilled your testing requirements
with a related engine family in an earlier year, except as follows:
(1) We may require that you perform additional production-line
testing under this subpart in any model year for cause, such as if you
file a defect report related to the engine family or if you amend your
application for certification in any of the following ways:
(i) You designate a different supplier or change technical
specifications for any critical emission-related components.
(ii) You add a new or modified engine configuration such that the
test data from the original emission-data engine do not clearly
continue to serve as worst-case testing for certification.
(iii) You change your family emission limit without submitting new
emission data.
(2) If you certify an engine family with carryover emission data
with no production-line testing for more than five model years, we may
require that you perform production-line testing again for one of those
later model years unless you demonstrate that none of the circumstances
identified in paragraph (e)(1) of this section apply for the engine
family.
(f) We may ask you to make a reasonable number of production-line
engines available for a reasonable time so we can test or inspect them
for compliance with the requirements of this part. For Category 3
engines, you are not required to deliver engines to us, but we may
inspect and test your engines at any facility at which they are
assembled or installed in vessels.
0
148. Amend Sec. 1042.302 by revising the introductory text to read as
follows:
Sec. 1042.302 Applicability of this subpart for Category 3 engines.
If you produce Tier 3 or later Category 3 engines that are subject
to the requirements of this part, you must test them as described in
this subpart, except as specified in this section.
* * * * *
0
149. Amend Sec. 1042.305 by revising paragraph (a) to read as follows:
Sec. 1042.305 Preparing and testing production-line engines.
* * * * *
(a) Test procedures. Test your production-line engines using the
applicable testing procedures in subpart F of this part to show you
meet the duty-cycle emission standards in subpart B of this part. For
Category 1 and Category 2 engines, the not-to-exceed standards apply
for this testing of Category 1 and Category 2 engines, but you need not
do additional testing to show that production-line engines meet the
not-to-exceed standards. The mode cap standards apply for testing
Category 3 engines subject to Tier 3 standards (or for engines subject
to the Annex VI Tier III NOX standards under Sec.
1042.650(d)).
* * * * *
0
150. Revise Sec. 1042.310 to read as follows:
Sec. 1042.310 Engine selection for Category 1 and Category 2 engines.
(a) For Category 1 and Category 2 engine families, the minimum
sample size is one engine. You may ask us to approve treating
commercial and recreational engines as being from the same engine
family for purposes of production-line testing if you certify them
using the same emission-data engine.
(b) Select engines for testing as follows:
(1) For Category 1 engines, randomly select one engine within the
first 60 days of the start of production for each engine family.
(2) For Category 2 engines, randomly select one engine within 60
days after you produce the fifth engine from an engine family (or from
successive families that are related based on your use of carryover
data under Sec. 1042.230(d)).
(3) If you do not produce an engine from the engine family in the
specified time frame, test the next engine you produce.
(4) You may preferentially test engines earlier than we specify.
(5) You meet the requirement to randomly select engines under this
section if you assemble the engine in a way that fully represents your
normal production and quality procedures.
(c) For each engine that fails to meet emission standards, test two
engines from the same engine family from the next fifteen engines
produced or within seven days, whichever is later. If you do not
produce fifteen additional engines within 90 days, test two additional
engines within 90 days or as soon as practicable. If an engine fails to
meet emission standards for any pollutant, count it as a failing engine
under this paragraph (c).
(d) Continue testing until one of the following things happens:
(1) You test the number of engines required under paragraphs (b)
and (c) of this section. For example, if the initial engine fails and
then two engines pass, testing is complete for that engine family.
(2) The engine family does not comply according to Sec. 1042.315
or you choose to declare that the engine family does not comply with
the requirements of this subpart.
(e) You may elect to test more randomly chosen engines than we
require under this section.
0
151. Amend Sec. 1042.315 by revising paragraphs (a)(1) and (b) to read
as follows:
Sec. 1042.315 Determining compliance.
* * * * *
(a) * * *
(1) Initial and final test results. Calculate and round the test
results for each engine. If you do multiple tests on an engine in a
given configuration (without modifying the engine), calculate the
initial results for each test, then add all the test results together
and divide by the number of tests. Round
[[Page 17846]]
this final calculated value for the final test results on that engine.
Include the Green Engine Factor to determine low-hour emission results,
if applicable.
* * * * *
(b) For Category 1 and Category 2 engines, if a production-line
engine fails to meet emission standards and you test additional engines
as described in Sec. 1042.310, calculate the average emission level
for each pollutant for all the engines. If the calculated average
emission level for any pollutant exceeds the applicable emission
standard, the engine family fails the production-line testing
requirements of this subpart. Tell us within ten working days if an
engine fails. You may request to amend the application for
certification to raise the FEL of the engine family as described in
Sec. 1042.225(f).
0
152. Amend Sec. 1042.320 by revising paragraph (c) to read as follows:
Sec. 1042.320 What happens if one of my production-line engines fails
to meet emission standards?
* * * * *
(c) Use test data from a failing engine for the compliance
demonstration under Sec. 1042.315 as follows:
(1) Use the original, failing test results as described in Sec.
1042.315, whether or not you modify the engine or destroy it. However,
for catalyst-equipped engines, you may ask us to allow you to exclude
an initial failed test if all the following are true:
(i) The catalyst was in a green condition when tested initially.
(ii) The engine met all emission standards when retested after
degreening the catalyst.
(iii) No additional emission-related maintenance or repair was
performed between the initial failed test and the subsequent passing
test.
(2) Do not use test results from a modified engine as final test
results under Sec. 1042.315, unless you change your production process
for all engines to match the adjustments you made to the failing
engine. If you change production processes and use the test results
from a modified engine, count the modified engine as the next engine in
the sequence, rather than averaging the results with the testing that
occurred before modifying the engine.
0
153. Amend Sec. 1042.325 by revising paragraph (b) to read as follows:
Sec. 1042.325 What happens if an engine family fails the production-
line testing requirements?
* * * * *
(b) We will tell you in writing if we suspend your certificate in
whole or in part. We will not suspend a certificate until at least 15
days after the engine family fails as described in Sec. 1042.315(b).
The suspension is effective when you receive our notice.
* * * * *
0
154. Revise Sec. 1042.345 to read as follows:
Sec. 1042.345 Reporting.
(a) Send us a test report within 45 days after you complete
production-line testing for a Category 1 or Category 2 engine family,
and within 45 days after you finish testing each Category 3 engine. We
may approve a later submission for Category 3 engines if it allows you
to combine test reports for multiple engines.
(b) Include the following information in the report:
(1) Describe any facility used to test production-line engines and
state its location.
(2) For Category 1 and Category 2 engines, describe how you
randomly selected engines.
(3) Describe each test engine, including the engine family's
identification and the engine's model year, build date, model number,
identification number, and number of hours of operation before testing.
Also describe how you developed and applied the Green Engine Factor, if
applicable.
(4) Identify how you accumulated hours of operation on the engines
and describe the procedure and schedule you used.
(5) Provide the test number; the date, time and duration of
testing; test procedure; all initial test results; final test results;
and final deteriorated test results for all tests. Provide the emission
results for all measured pollutants. Include information for both valid
and invalid tests and the reason for any invalidation.
(6) Describe completely and justify any nonroutine adjustment,
modification, repair, preparation, maintenance, or test for the test
engine if you did not report it separately under this subpart. Include
the results of any emission measurements, regardless of the procedure
or type of engine.
(c) We may ask you to add information to your written report so we
can determine whether your new engines conform with the requirements of
this subpart. We may also ask you to send less information.
(d) An authorized representative of your company must sign the
following statement:
We submit this report under sections 208 and 213 of the Clean Air
Act. Our production-line testing conformed completely with the
requirements of 40 CFR part 1042. We have not changed production
processes or quality-control procedures for test engines in a way that
might affect emission controls. All the information in this report is
true and accurate to the best of my knowledge. I know of the penalties
for violating the Clean Air Act and the regulations. (Authorized
Company Representative)
(e) Send electronic reports of production-line testing to the
Designated Compliance Officer using an approved information format. If
you want to use a different format, send us a written request with
justification for a waiver. You may combine reports from multiple
engines and engine families into a single report.
(f) We will send copies of your reports to anyone from the public
who asks for them. See Sec. 1042.915 for information on how we treat
information you consider confidential.
0
155. Amend Sec. 1042.515 by revising paragraph (d) to read as follows:
Sec. 1042.515 Test procedures related to not-to-exceed standards.
* * * * *
(d) Engine testing may occur at any conditions expected during
normal operation but that are outside the conditions described in
paragraph (c) of this section, as long as measured values are corrected
to be equivalent to the nearest end of the specified range, using good
engineering judgment. Correct NOX emissions for humidity as
specified in 40 CFR part 1065, subpart G.
* * * * *
0
156. Amend Sec. 1042.615 by revising paragraph (g) introductory text
to read as follows:
Sec. 1042.615 Replacement engine exemption.
* * * * *
(g) In unusual circumstances, you may ask us to allow you to apply
the replacement engine exemption of this section for repowering a
steamship or a vessel that becomes a ``new vessel'' under Sec.
1042.901 as a result of modifications, as follows:
* * * * *
0
157. Amend Sec. 1042.660 by revising paragraph (b) to read as follows:
Sec. 1042.660 Requirements for vessel manufacturers, owners, and
operators.
* * * * *
(b) For vessels equipped with SCR systems requiring the use of urea
or other reductants, owners and operators must report to the Designated
Compliance Officer within 30 days any operation of such vessels without
the appropriate reductant. For each
[[Page 17847]]
reportable incident, include the cause of the noncompliant operation,
the remedy, and an estimate of the extent of operation without
reductant. You must remedy the problem as soon as practicable to avoid
violating the tampering prohibition in 40 CFR 1068.101(b)(1). If the
remedy is not complete within 30 days of the incident, notify the
Designated Compliance Officer when the issue is resolved, along with
any relevant additional information related to the repair. This
reporting requirement applies for all engines on covered vessels even
if the engines are certified to Annex VI standards instead of or in
addition to EPA standards under this part. Failure to comply with the
reporting requirements of this paragraph (b) is a violation of 40 CFR
1068.101(a)(2). Note that operating such engines without reductant is a
violation of 40 CFR 1068.101(b)(1).
* * * * *
0
158. Amend Sec. 1042.901 by revising the definitions of ``Category
1'', ``Category 2'', ``Critical emission-related component'', and
``Designated Compliance Officer'' and removing the definition of
``Designated Enforcement Officer'' to read as follows:
Sec. 1042.901 Definitions.
* * * * *
Category 1 means relating to a marine engine with specific engine
displacement below 7.0 liters per cylinder. See Sec. 1042.670 to
determine equivalent per-cylinder displacement for nonreciprocating
marine engines (such as gas turbine engines). Note that the maximum
specific engine displacement for Category 1 engines subject to Tier 1
and Tier 2 standards was 5.0 liters per cylinder.
Category 2 means relating to a marine engine with a specific engine
displacement at or above 7.0 liters per cylinder but less than 30.0
liters per cylinder. See Sec. 1042.670 to determine equivalent per-
cylinder displacement for nonreciprocating marine engines (such as gas
turbine engines). Note that the minimum specific engine displacement
for Category 2 engines subject to Tier 1 and Tier 2 standards was 5.0
liters per cylinder.
* * * * *
Critical emission-related component has the meaning given in 40 CFR
1068.30.
* * * * *
Designated Compliance Officer means the Director, Diesel Engine
Compliance Center, U.S. Environmental Protection Agency, 2000
Traverwood Drive, Ann Arbor, MI 48105; [email protected];
www.epa.gov/ve-certification.
* * * * *
0
159. Amend appendix I to part 1042 by revising paragraph (a) to read as
follows:
Appendix I to Part 1042--Summary of Previous Emission Standards
* * * * *
(a) Engines below 37 kW. Tier 1 and Tier 2 standards for engines
below 37 kW originally adopted under 40 CFR part 89 apply as
follows:
Table 1 to Appendix I--Emission Standards for Engines Below 37 kW
[g/kW-hr]
----------------------------------------------------------------------------------------------------------------
Rated power (kW) Tier Model year NMHC + NOX CO PM
----------------------------------------------------------------------------------------------------------------
kW < 8........................ Tier 1.......... 2000 10.5 8.0 1.0
Tier 2.......... 2005 7.5 8.0 0.80
8 <= kW <= 19................. Tier 1.......... 2000 9.5 6.6 0.80
Tier 2.......... 2005 7.5 6.6 0.80
19 >= kW >= 37................ Tier 1.......... 1999 9.5 5.5 0.80
Tier 2.......... 2004 7.5 5.5 0.60
----------------------------------------------------------------------------------------------------------------
* * * * *
PART 1043--CONTROL OF NOX, SOX, AND PM EMISSIONS FROM MARINE
ENGINES AND VESSELS SUBJECT TO THE MARPOL PROTOCOL
0
160. The authority citation for part 1043 continues to read as follows:
Authority: 33 U.S.C. 1901-1912.
0
161. Amend Sec. 1043.20 by removing the definition of ``Public
vessels'' and adding a definition of ``Public vessel'' in alphabetical
order to read as follows:
Sec. 1043.20 Definitions.
* * * * *
Public vessel means a warship, naval auxiliary vessel, or other
vessel owned or operated by a sovereign country when engaged in
noncommercial service. Vessels with a national security exemption under
40 CFR 1042.635 are deemed to be public vessels with respect to
compliance with NOX-related requirements of this part when
engaged in noncommercial service. Similarly, vessels with one or more
installed engines that have a national security exemption under 40 CFR
1090.605 are deemed to be public vessels with respect to compliance
with fuel content requirements when engaged in noncommercial service.
* * * * *
0
162. Amend Sec. 1043.55 by revising paragraphs (a) and (b) to read as
follows:
Sec. 1043.55 Applying equivalent controls instead of complying with
fuel requirements.
* * * * *
(a) The U.S. Coast Guard is the approving authority under APPS for
such equivalent methods for U.S.-flagged vessels.
(b) The provisions of this paragraph (b) apply for vessels equipped
with controls certified by the U.S. Coast Guard or the Administration
of a foreign-flag vessel to achieve emission levels equivalent to those
achieved by the use of fuels meeting the applicable fuel sulfur limits
of Regulation 14 of Annex VI. Fuels not meeting the applicable fuel
sulfur limits of Regulation 14 of Annex VI may be used on such vessels
consistent with the provisions of the IAPP certificate, APPS and Annex
VI.
* * * * *
0
163. Amend Sec. 1043.95 by revising paragraph (b) to read as follows:
Sec. 1043.95 Great Lakes provisions.
* * * * *
(b) The following exemption provisions apply for ships qualifying
under paragraph (a) of this section:
(1) The fuel-use requirements of this part do not apply through
December 31, 2025, if we approved an exemption under this section
before [effective date of the final rule] based on the use of
replacement engines certified to applicable standards under 40 CFR part
1042 corresponding to the date the vessel entered dry dock for service.
All other requirements under this part 1043 continue to apply to
exempted vessels,
[[Page 17848]]
including requirements related to bunker delivery notes.
(2) A marine diesel engine installed to repower a steamship may be
a replacement engine under Regulation 13.2.2 of Annex VI. Such an
engine may qualify for an exemption from the Tier III NOX
standard under Regulation 13.2.2 of Annex VI.
* * * * *
PART 1045--CONTROL OF EMISSIONS FROM SPARK-IGNITION PROPULSION
MARINE ENGINES AND VESSELS
0
164. The authority citation for part 1045 continues to read as follows:
Authority: 42 U.S.C. 7401-7671q.
0
165. Amend Sec. 1045.115 by revising paragraphs (e) and (f) to read as
follows:
Sec. 1045.115 What other requirements apply?
* * * * *
(e) Adjustable parameters. Engines that have adjustable parameters
must meet all the requirements of this part for any adjustment in the
physically adjustable range. We may require that you set adjustable
parameters to any specification within the adjustable range during any
testing, including certification testing, production-line testing, or
in-use testing. General provisions for adjustable parameters apply as
specified in 40 CFR 1068.50.
(f) Prohibited controls. You may not design your engines with
emission control devices, systems, or elements of design that cause or
contribute to an unreasonable risk to public health, welfare, or safety
while operating. For example, an engine may not emit a noxious or toxic
substance it would otherwise not emit that contributes to such an
unreasonable risk.
* * * * *
0
166. Amend Sec. 1045.205 by revising paragraph (r) to read as follows:
Sec. 1045.205 What must I include in my application?
* * * * *
(r) Describe all adjustable operating parameters (see Sec.
1045.115(e)), including production tolerances. For any operating
parameters that do not qualify as adjustable parameters, include a
description supporting your conclusion (see 40 CFR 1068.50(c)). Include
the following in your description of each adjustable parameter:
(1) For mechanically controlled parameters, include the nominal or
recommended setting, the intended physically adjustable range, and the
limits or stops used to establish adjustable ranges. Also include
information showing why the limits, stops, or other means of inhibiting
adjustment are effective in preventing adjustment of parameters on in-
use engines to settings outside your intended physically adjustable
ranges.
(2) For electronically controlled parameters, describe how your
engines are designed to prevent unauthorized adjustments.
* * * * *
0
167. Amend Sec. 1045.801 by revising the definition of ``Critical
emission-related component'' to read as follows:
Sec. 1045.801 What definitions apply to this part?
* * * * *
Critical emission-related component has the meaning given in 40 CFR
1068.30.
* * * * *
0
168. Revise Sec. 1045.815 to read as follows:
Sec. 1045.815 What provisions apply to confidential information?
The provisions of 40 CFR 1068.10 and 1068.11 apply for information
you submit under this part.
PART 1048--CONTROL OF EMISSIONS FROM NEW, LARGE NONROAD SPARK-
IGNITION ENGINES
0
169. The authority citation for part 1048 continues to read as follows:
Authority: 42 U.S.C. 7401-7671q.
0
170. Amend Sec. 1048.115 by revising paragraphs (e) and (f) to read as
follows:
Sec. 1048.115 What other requirements apply?
* * * * *
(e) Adjustable parameters. Engines that have adjustable parameters
must meet all the requirements of this part for any adjustment in the
physically adjustable range. We may require that you set adjustable
parameters to any specification within the adjustable range during any
testing, including certification testing, production-line testing, or
in-use testing. General provisions for adjustable parameters apply as
specified in 40 CFR 1068.50.
(f) Prohibited controls. You may not design your engines with
emission control devices, systems, or elements of design that cause or
contribute to an unreasonable risk to public health, welfare, or safety
while operating. For example, an engine may not emit a noxious or toxic
substance it would otherwise not emit that contributes to such an
unreasonable risk.
* * * * *
0
171. Amend Sec. 1048.205 by revising paragraph (t) to read as follows:
Sec. 1048.205 What must I include in my application?
* * * * *
(t) Describe all adjustable operating parameters (see Sec.
1048.115(e)), including production tolerances. For any operating
parameters that do not qualify as adjustable parameters, include a
description supporting your conclusion (see 40 CFR 1068.50(c)). Include
the following in your description of each adjustable parameter:
(1) For mechanically controlled parameters, include the nominal or
recommended setting, the intended physically adjustable range, and the
limits or stops used to establish adjustable ranges. Also include
information showing why the limits, stops, or other means of inhibiting
adjustment are effective in preventing adjustment of parameters on in-
use engines to settings outside your intended physically adjustable
ranges.
(2) For electronically controlled parameters, describe how your
engines are designed to prevent unauthorized adjustments.
* * * * *
0
172. Amend Sec. 1048.240 by adding paragraph (f) to read as follows:
Sec. 1048.240 How do I demonstrate that my engine family complies
with exhaust emission standards?
* * * * *
(f) You may alternatively determine and verify deterioration
factors based on bench-aged aftertreatment as described in 40 CFR
1036.245 and 1036.246, with the following exceptions:
(1) Apply the percentage of useful life from Table 1 of 40 CFR
1036.246 based on hours of operation rather than vehicle mileage.
(2) Use good engineering judgment to perform verification testing
using the procedures of Sec. 1048.515 rather than 40 CFR 1036.520.
Measure emissions as the equipment goes through its normal operation
over the course of the day (or shift-day).
0
173. Amend Sec. 1048.501 by revising paragraph (e)(2) to read as
follows:
Sec. 1048.501 How do I run a valid emission test?
* * * * *
(e) * * *
(2) For engines equipped with carbon canisters that store fuel
vapors that will be purged for combustion in the engine, precondition
the canister as specified in 40 CFR 86.132-96(h) and then operate the
engine for 60 minutes over repeat runs of the duty cycle specified in
appendix II of this part.
* * * * *
[[Page 17849]]
0
174. Amend Sec. 1048.620 by revising paragraphs (a)(3), (d), and (e)
to read as follows:
Sec. 1048.620 What are the provisions for exempting large engines
fueled by natural gas or liquefied petroleum gas?
(a) * * *
(3) The engine must be in an engine family that has a valid
certificate of conformity showing that it meets emission standards for
engines of that power rating under 40 CFR part 1039.
* * * * *
(d) Engines exempted under this section are subject to all the
requirements affecting engines under 40 CFR part 1039. The requirements
and restrictions of 40 CFR part 1039 apply to anyone manufacturing
engines exempted under this section, anyone manufacturing equipment
that uses these engines, and all other persons in the same manner as if
these were nonroad diesel engines.
(e) You may request an exemption under this section by submitting
an application for certification for the engines under 40 CFR part
1039.
0
175. Amend Sec. 1048.801 by revising the definition of ``Critical
emission-related component'' to read as follows:
Sec. 1048.801 What definitions apply to this part?
* * * * *
Critical emission-related component has the meaning given in 40 CFR
1068.30.
* * * * *
0
176. Revise Sec. 1048.815 to read as follows:
Sec. 1048.815 What provisions apply to confidential information?
The provisions of 40 CFR 1068.10 and 1068.11 apply for information
you submit under this part.
PART 1051--CONTROL OF EMISSIONS FROM RECREATIONAL ENGINES AND
VEHICLES
0
177. The authority citation for part 1051 continues to read as follows:
Authority: 42 U.S.C. 7401-7671q.
0
178. Amend Sec. 1051.115 by revising paragraphs (c), (d) introductory
text, (d)(1), (d)(2) introductory text, and (e) to read as follows:
Sec. 1051.115 What other requirements apply?
* * * * *
(c) Adjustable parameters. Vehicles that have adjustable parameters
must meet all the requirements of this part for any adjustment in the
physically adjustable range. Note that parameters that control the air-
fuel ratio may be treated separately under paragraph (d) of this
section. We may require that you set adjustable parameters to any
specification within the adjustable range during any testing, including
certification testing, production-line testing, or in-use testing.
General provisions for adjustable parameters apply as specified in 40
CFR 1068.50.
(d) Other adjustments. The following provisions apply for engines
with carburetor jets or needles, and for engines with any other
technology involving service to adjust air-fuel ratio that falls within
the time and cost specifications of 40 CFR 1068.50(d)(1):
(1) In your application for certification, specify the physically
adjustable range of air-fuel ratios you expect to occur in use. You may
specify it in terms of engine parts (such as the carburetor jet size
and needle configuration as a function of atmospheric conditions).
(2) The physically adjustable range specified in paragraph (d)(1)
of this section must include all air-fuel ratios between the lean limit
and the rich limit, unless you can show that some air-fuel ratios will
not occur in use.
* * * * *
(e) Prohibited controls. You may not design your engines with
emission control devices, systems, or elements of design that cause or
contribute to an unreasonable risk to public health, welfare, or safety
while operating. For example, an engine may not emit a noxious or toxic
substance it would otherwise not emit that contributes to such an
unreasonable risk.
* * * * *
0
179. Amend Sec. 1051.205 by revising paragraph (q) to read as follows:
Sec. 1051.205 What must I include in my application?
* * * * *
(q) Describe all adjustable operating parameters (see Sec.
1051.115(e)), including production tolerances. For any operating
parameters that do not qualify as adjustable parameters, include a
description supporting your conclusion (see 40 CFR 1068.50(c)). Include
the following in your description of each adjustable parameter:
(1) For mechanically controlled parameters, include the nominal or
recommended setting, the intended physically adjustable range, and the
limits or stops used to establish adjustable ranges. Also include
information showing why the limits, stops, or other means of inhibiting
adjustment are effective in preventing adjustment of parameters on in-
use engines to settings outside your intended physically adjustable
ranges.
(2) For electronically controlled parameters, describe how your
vehicles or engines are designed to prevent unauthorized adjustments.
* * * * *
0
180. Amend Sec. 1051.501 by revising paragraphs (c)(2), (d)(2)(i) and
(d)(3) to read as follows:
Sec. 1051.501 What procedures must I use to test my vehicles or
engines?
* * * * *
(c) * * *
(2) Prior to permeation testing of fuel line, precondition the fuel
line by filling it with the fuel specified in paragraph (d)(3) of this
section, sealing the openings, and soaking it for 4 weeks at (23 5) [deg]C. To measure fuel-line permeation emissions, use the
equipment and procedures specified in SAE J30 as described in 40 CFR
1060.810. Use the fuel specified in paragraph (d)(3) of this section.
Perform daily measurements for 14 days, except that you may omit up to
two daily measurements in any seven-day period. Maintain an ambient
temperature of (23 2) [deg]C throughout the sampling
period, except for intervals up to 30 minutes for weight measurements.
(d) * * *
(2) * * *
(i) For the preconditioning soak described in Sec. 1051.515(a)(1)
and fuel slosh durability test described in Sec. 1051.515(d)(3), use
the fuel specified in 40 CFR 1065.710(b), or the fuel specified in 40
CFR 1065.710(c) blended with 10 percent ethanol by volume. As an
alternative, you may use Fuel CE10, which is Fuel C as specified in
ASTM D471 (see 40 CFR 1060.810) blended with 10 percent ethanol by
volume.
* * * * *
(3) Fuel hose permeation. Use the fuel specified in 40 CFR
1065.710(b), or the fuel specified in 40 CFR 1065.710(c) blended with
10 percent ethanol by volume for permeation testing of fuel lines. As
an alternative, you may use Fuel CE10, which is Fuel C as specified in
ASTM D471 (see 40 CFR 1060.810) blended with 10 percent ethanol by
volume.
* * * * *
0
181. Amend Sec. 1051.515 by revising paragraph (a)(1) to read as
follows:
Sec. 1051.515 How do I test my fuel tank for permeation emissions?
* * * * *
(a) * * *
(1) Fill the tank with the fuel specified in Sec.
1051.501(d)(2)(i), seal it,
[[Page 17850]]
and allow it to soak at 28 5 [deg]C for 20 weeks or at (43