Airworthiness Directives; The Boeing Company Airplanes, 10755-10757 [2022-03968]
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Federal Register / Vol. 87, No. 38 / Friday, February 25, 2022 / Proposed Rules
DEPARTMENT OF TRANSPORTATION
Federal Aviation Administration
14 CFR Part 39
[Docket No. FAA–2022–0093; Project
Identifier AD–2021–00987–T]
RIN 2120–AA64
Airworthiness Directives; The Boeing
Company Airplanes
Federal Aviation
Administration (FAA), DOT.
ACTION: Notice of proposed rulemaking
(NPRM).
AGENCY:
The FAA proposes to adopt a
new airworthiness directive (AD) for
certain The Boeing Company Model
737–600, –700, –700C, –800, and –900
series airplanes. This proposed AD was
prompted by an evaluation by the
design approval holder (DAH)
indicating that certain web lap splices
in the center dome apex of the aft
pressure bulkhead are subject to
widespread fatigue damage (WFD). This
proposed AD would require a general
visual inspection for existing repairs at
the aft pressure bulkhead, repetitive
detailed, high frequency eddy current
(HFEC), and low frequency eddy current
(LFEC) inspections, and repair if
necessary. The FAA is proposing this
AD to address the unsafe condition on
these products.
DATES: The FAA must receive comments
on this proposed AD by April 11, 2022.
ADDRESSES: You may send comments,
using the procedures found in 14 CFR
11.43 and 11.45, by any of the following
methods:
• Federal eRulemaking Portal: Go to
https://www.regulations.gov. Follow the
instructions for submitting comments.
• Fax: 202–493–2251.
• Mail: U.S. Department of
Transportation, Docket Operations, M–
30, West Building Ground Floor, Room
W12–140, 1200 New Jersey Avenue SE,
Washington, DC 20590.
• Hand Delivery: Deliver to Mail
address above between 9 a.m. and 5
p.m., Monday through Friday, except
Federal holidays.
For service information identified in
this NPRM, contact Boeing Commercial
Airplanes, Attention: Contractual & Data
Services (C&DS), 2600 Westminster
Blvd., MC 110–SK57, Seal Beach, CA
90740–5600; telephone 562–797–1717;
internet https://www.myboeingfleet.
com. You may view this referenced
service information at the FAA,
Airworthiness Products Section,
Operational Safety Branch, 2200 South
216th St., Des Moines, WA. For
lotter on DSK11XQN23PROD with PROPOSALS1
SUMMARY:
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16:13 Feb 24, 2022
Jkt 256001
information on the availability of this
material at the FAA, call 206–231–3195.
It is also available at https://
www.regulations.gov by searching for
and locating Docket No. FAA–2022–
0093.
Examining the AD Docket
You may examine the AD docket at
https://www.regulations.gov by
searching for and locating Docket No.
FAA–2022–0093; or in person at Docket
Operations between 9 a.m. and 5 p.m.,
Monday through Friday, except Federal
holidays. The AD docket contains this
NPRM, any comments received, and
other information. The street address for
Docket Operations is listed above.
FOR FURTHER INFORMATION CONTACT: Dirk
Visser, Aerospace Engineer, Airframe
Section, FAA, Seattle ACO Branch, 2200
South 216th St., Des Moines, WA 98198;
phone and fax: 206–231–3994; email:
Dirk.J.Visser@faa.gov.
SUPPLEMENTARY INFORMATION:
Comments Invited
The FAA invites you to send any
written relevant data, views, or
arguments about this proposal. Send
your comments to an address listed
under ADDRESSES. Include ‘‘Docket No.
FAA–2022–0093; Project Identifier AD–
2021–00987–T’’ at the beginning of your
comments. The most helpful comments
reference a specific portion of the
proposal, explain the reason for any
recommended change, and include
supporting data. The FAA will consider
all comments received by the closing
date and may amend this proposal
because of those comments.
Except for Confidential Business
Information (CBI) as described in the
following paragraph, and other
information as described in 14 CFR
11.35, the FAA will post all comments
received, without change, to https://
www.regulations.gov, including any
personal information you provide. The
agency will also post a report
summarizing each substantive verbal
contact received about this NPRM.
Confidential Business Information
CBI is commercial or financial
information that is both customarily and
actually treated as private by its owner.
Under the Freedom of Information Act
(FOIA) (5 U.S.C. 552), CBI is exempt
from public disclosure. If your
comments responsive to this NPRM
contain commercial or financial
information that is customarily treated
as private, that you actually treat as
private, and that is relevant or
responsive to this NPRM, it is important
that you clearly designate the submitted
comments as CBI. Please mark each
PO 00000
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Fmt 4702
Sfmt 4702
10755
page of your submission containing CBI
as ‘‘PROPIN.’’ The FAA will treat such
marked submissions as confidential
under the FOIA, and they will not be
placed in the public docket of this
NPRM. Submissions containing CBI
should be sent to Dirk Visser, Aerospace
Engineer, Airframe Section, FAA,
Seattle ACO Branch, 2200 South 216th
St., Des Moines, WA 98198; phone and
fax: 206–231–3994; email:
Dirk.J.Visser@faa.gov. Any commentary
that the FAA receives which is not
specifically designated as CBI will be
placed in the public docket for this
rulemaking.
Background
Fatigue damage can occur locally, in
small areas or structural design details,
or globally, in widespread areas.
Multiple-site damage is widespread
damage that occurs in a large structural
element such as a single rivet line of a
lap splice joining two large skin panels.
Widespread damage can also occur in
multiple elements such as adjacent
frames or stringers. Multiple-site
damage and multiple-element damage
cracks are typically too small initially to
be reliably detected with normal
inspection methods. Without
intervention, these cracks will grow,
and eventually compromise the
structural integrity of the airplane. This
condition is known as WFD. It is
associated with general degradation of
large areas of structure with similar
structural details and stress levels. As
an airplane ages, WFD will likely occur,
and will certainly occur if the airplane
is operated long enough without any
intervention.
An FAA final rule (‘‘Aging Airplane
Program: Widespread Fatigue Damage;’’
75 FR 69746, November 15, 2010)
became effective on January 14, 2011,
and amended 14 CFR parts 25, 26, 121,
and 129 (commonly known as the WFD
rule). The WFD rule requires certain
actions to prevent structural failure due
to WFD throughout the operational life
of certain existing transport category
airplanes and all of these airplanes that
will be certificated in the future. DAHs
of existing and future airplanes subject
to the WFD rule are required to establish
a limit of validity (LOV) of the
engineering data that support the
structural maintenance program.
Operators affected by the WFD rule may
not fly an airplane beyond its LOV,
unless an extended LOV is approved.
The WFD rule does not require
identifying and developing maintenance
actions if the DAHs can show that such
actions are not necessary to prevent
WFD before the airplane reaches the
LOV. Many LOVs, however, do depend
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Federal Register / Vol. 87, No. 38 / Friday, February 25, 2022 / Proposed Rules
on accomplishment of future
maintenance actions. As stated in the
WFD rule, any maintenance actions
necessary to reach the LOV will be
mandated by airworthiness directives
through separate rulemaking actions.
In the context of WFD, this action is
necessary to enable DAHs to propose
LOVs that allow operators the longest
operational lives for their airplanes, and
still ensure that WFD will not occur.
This approach allows for an
implementation strategy that provides
flexibility to DAHs in determining the
timing of service information
development (with FAA approval),
while providing operators with certainty
regarding the LOV applicable to their
airplanes.
The FAA has received an evaluation
by the DAH indicating that certain web
lap splices in the center dome apex of
the aft pressure bulkhead are subject to
WFD. During cycle tests of The Boeing
Company Model 737–800 series
airplanes’ Fatigue Test Article for the
0.032 inch web (the configuration for
The Boeing Company Model 737–600,
–700, –700C, –800, and –900 series
airplane having line numbers (LN) 1
through 1166), cracks were found in
three of the seven aft pressure bulkhead
web lap splices in several of the fastener
rows common to the center dome apex.
The pull down stresses were caused by
the single rivet located in the area where
each of the webs transition up 0.032
inches. Airplanes having LN 1167
through 1755 inclusive have a different
fastener pattern than airplanes having
LN 1 through 1166 inclusive, but are
subject to the same unsafe condition.
There has been only one reported
finding on airplanes having LN 1167
through 1755 inclusive and cracking
was found in five of the seven webs.
The FAA issued AD 2021–21–09,
Amendment 39–21769 (86 FR 61679,
November 8, 2021) to address fatigue
cracks in the webs of the aft pressure
bulkhead on The Boeing Company
Model 737–600, –700, –700C, –800, and
–900 airplanes having LN 1 through
1755 inclusive.
The Boeing Company Model 737–600,
–700, –700C, –800, and –900 airplanes
having LN 1756 and subsequent (which
are addressed in this proposed AD) have
a 0.040 inch web thickness. Following
the findings in the earlier LNs,
supplemental testing showed an
increase in the pull down stress for the
0.040 inch aft pressure bulkhead
configuration in the same transition area
as seen in the 0.032 inch configuration.
The aft pressure bulkhead web lap
splice fasteners are subjected to fuselage
pressurization fatigue cycles and
additional clamp-up stress caused from
the assembly process. The clamp up
stresses, combined with the
pressurization, cause the existing
airworthiness limitations inspections for
Principle Structural Element 53–80–01–
3 (visible web rows) and 53–80–01–7
(hidden web rows) to be inadequate.
Therefore, the FAA determined that
additional inspections of the 0.040 inch
thick web lap splices at station 1016 aft
pressure bulkhead center dome apex for
any crack are necessary to mitigate the
identified unsafe condition. This
condition, if not addressed, could result
in reduced structural integrity of the
airplane.
FAA’s Determination
The FAA is issuing this NPRM after
determining that the unsafe condition
described previously is likely to exist or
develop on other products of the same
type design.
Related Service Information Under 1
CFR Part 51
The FAA reviewed Boeing Alert
Requirements Bulletin 737–53A1403
RB, dated August 26, 2021. This service
information specifies procedures for a
general visual inspection for existing
repairs at the aft pressure bulkhead,
repetitive detailed, HFEC, and LFEC
inspections for any crack, and repair.
This service information is reasonably
available because the interested parties
have access to it through their normal
course of business or by the means
identified in ADDRESSES.
Proposed AD Requirements in This
NPRM
This proposed AD would require
accomplishing the actions specified in
the service information already
described except for any differences
identified as exceptions in the
regulatory text of this proposed AD. For
information on the procedures and
compliance times, see this service
information at https://
www.regulations.gov by searching for
and locating Docket No. FAA–2022–
0093.
Costs of Compliance
The FAA estimates that this AD, if
adopted as proposed, would affect 1,187
airplanes of U.S. registry. The FAA
estimates the following costs to comply
with this proposed AD:
ESTIMATED COSTS
Action
Labor cost
Parts cost
Cost per product
Inspection for repairs .............
1 work-hour × $85 per hour =
$85.
Up to 9 work-hours × $85 per
hour = $765 per inspection
cycle.
$0 .....................
$85 ........................................
$100,895.
Up to $0 ...........
Up to $765 per inspection
cycle.
Up to $908,055 per inspection cycle.
Repetitive detailed, HFEC,
and LFEC inspections.
lotter on DSK11XQN23PROD with PROPOSALS1
The FAA has received no definitive
data on which to base the cost estimates
for the on-condition repairs specified in
this proposed AD.
Authority for This Rulemaking
Title 49 of the United States Code
specifies the FAA’s authority to issue
rules on aviation safety. Subtitle I,
section 106, describes the authority of
the FAA Administrator. Subtitle VII:
Aviation Programs, describes in more
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16:13 Feb 24, 2022
Jkt 256001
detail the scope of the Agency’s
authority.
The FAA is issuing this rulemaking
under the authority described in
Subtitle VII, Part A, Subpart III, Section
44701: General requirements. Under
that section, Congress charges the FAA
with promoting safe flight of civil
aircraft in air commerce by prescribing
regulations for practices, methods, and
procedures the Administrator finds
necessary for safety in air commerce.
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Fmt 4702
Sfmt 4702
Cost on U.S. operators
This regulation is within the scope of
that authority because it addresses an
unsafe condition that is likely to exist or
develop on products identified in this
rulemaking action.
Regulatory Findings
The FAA determined that this
proposed AD would not have federalism
implications under Executive Order
13132. This proposed AD would not
have a substantial direct effect on the
States, on the relationship between the
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Federal Register / Vol. 87, No. 38 / Friday, February 25, 2022 / Proposed Rules
national Government and the States, or
on the distribution of power and
responsibilities among the various
levels of government.
For the reasons discussed above, I
certify this proposed regulation:
(1) Is not a ‘‘significant regulatory
action’’ under Executive Order 12866,
(2) Would not affect intrastate
aviation in Alaska, and
(3) Would not have a significant
economic impact, positive or negative,
on a substantial number of small entities
under the criteria of the Regulatory
Flexibility Act.
List of Subjects in 14 CFR Part 39
Air transportation, Aircraft, Aviation
safety, Incorporation by reference,
Safety.
The Proposed Amendment
Accordingly, under the authority
delegated to me by the Administrator,
the FAA proposes to amend 14 CFR part
39 as follows:
PART 39—AIRWORTHINESS
DIRECTIVES
1. The authority citation for part 39
continues to read as follows:
■
Authority: 49 U.S.C. 106(g), 40113, 44701.
§ 39.13
[Amended]
2. The FAA amends § 39.13 by adding
the following new airworthiness
directive:
■
The Boeing Company: Docket No. FAA–
2022–0093; Project Identifier AD–2021–
00987–T.
(a) Comments Due Date
The FAA must receive comments on this
airworthiness directive (AD) by April 11,
2022.
(b) Affected ADs
None.
(c) Applicability
This AD applies to The Boeing Company
Model 737–600, –700, –700C, –800, and –900
series airplanes, certificated in any category,
as identified in Boeing Alert Requirements
Bulletin 737–53A1403 RB, dated August 26,
2021.
lotter on DSK11XQN23PROD with PROPOSALS1
(d) Subject
Air Transport Association (ATA) of
America Code 53, Fuselage.
(e) Unsafe Condition
This AD was prompted by an evaluation by
the design approval holder (DAH) indicating
that certain web lap splices in the center
dome apex of the aft pressure bulkhead are
subject to widespread fatigue damage (WFD).
The FAA is issuing this AD to address fatigue
cracks in the webs of the aft pressure
bulkhead, which could result in reduced
structural integrity of the airplane.
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16:13 Feb 24, 2022
Jkt 256001
(f) Compliance
Comply with this AD within the
compliance times specified, unless already
done.
(g) Required Actions
Except as specified by paragraph (h) of this
AD: At the applicable times specified in the
‘‘Compliance’’ paragraph of Boeing Alert
Requirements Bulletin 737–53A1403 RB,
dated August 26, 2021, do all applicable
actions identified in, and in accordance with,
the Accomplishment Instructions of Boeing
Alert Requirements Bulletin 737–53A1403
RB, dated August 26, 2021.
Note 1 to paragraph (g): Guidance for
accomplishing the actions required by this
AD can be found in Boeing Alert Service
Bulletin 737–53A1403, dated August 26,
2021, which is referred to in Boeing Alert
Requirements Bulletin 737–53A1403 RB,
dated August 26, 2021.
(h) Exceptions to Service Information
Specifications
(1) Where the Compliance Time column of
the table in the ‘‘Compliance’’ paragraph of
Boeing Alert Requirements Bulletin 737–
53A1403 RB, dated August 26, 2021, uses the
phrase ‘‘the original issue date of the
Requirements Bulletin 737–53A1403 RB,’’
this AD requires using ‘‘the effective date of
this AD.’’
(2) Where Boeing Alert Requirements
Bulletin 737–53A1403 RB, dated August 26,
2021, specifies contacting Boeing for repair
instructions or for alternative inspections:
This AD requires doing the repair, or doing
the alternative inspections and applicable oncondition actions, using a method approved
in accordance with the procedures specified
in paragraph (i) of this AD.
(i) Alternative Methods of Compliance
(AMOCs)
(1) The Manager, Seattle ACO Branch,
FAA, has the authority to approve AMOCs
for this AD, if requested using the procedures
found in 14 CFR 39.19. In accordance with
14 CFR 39.19, send your request to your
principal inspector or responsible Flight
Standards Office, as appropriate. If sending
information directly to the manager of the
certification office, send it to the attention of
the person identified in paragraph (j)(1) of
this AD. Information may be emailed to: 9ANM-Seattle-ACO-AMOC-Requests@faa.gov.
(2) Before using any approved AMOC,
notify your appropriate principal inspector,
or lacking a principal inspector, the manager
of the responsible Flight Standards Office.
(3) An AMOC that provides an acceptable
level of safety may be used for any repair,
modification, or alteration required by this
AD if it is approved by The Boeing Company
Organization Designation Authorization
(ODA) that has been authorized by the
Manager, Seattle ACO Branch, FAA, to make
those findings. To be approved, the repair
method, modification deviation, or alteration
deviation must meet the certification basis of
the airplane, and the approval must
specifically refer to this AD.
(j) Related Information
(1) For more information about this AD,
contact Dirk Visser, Aerospace Engineer,
PO 00000
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Fmt 4702
Sfmt 4702
10757
Airframe Section, FAA, Seattle ACO Branch,
2200 South 216th St., Des Moines, WA
98198; phone and fax: 206–231–3994; email:
Dirk.J.Visser@faa.gov.
(2) For service information identified in
this AD, contact Boeing Commercial
Airplanes, Attention: Contractual & Data
Services (C&DS), 2600 Westminster Blvd.,
MC 110–SK57, Seal Beach, CA 90740–5600;
telephone 562–797–1717; internet https://
www.myboeingfleet.com. You may view this
referenced service information at the FAA,
Airworthiness Products Section, Operational
Safety Branch, 2200 South 216th St., Des
Moines, WA. For information on the
availability of this material at the FAA, call
206–231–3195.
Issued on February 3, 2022.
Lance T. Gant,
Director, Compliance & Airworthiness
Division, Aircraft Certification Service.
[FR Doc. 2022–03968 Filed 2–24–22; 8:45 am]
BILLING CODE 4910–13–P
DEPARTMENT OF HOMELAND
SECURITY
Coast Guard
33 CFR Part 165
[Docket No. USCG–2021–0345]
Vessel Traffic Assessment: Near Point
Mugu, San Francisco Bay, Humboldt
Bay, and Morro Bay, CA
Coast Guard, DHS.
Notification of inquiry; request
for comments.
AGENCY:
ACTION:
On July 28, 2021, U.S. Coast
Guard (USCG) Pacific Area Command
issued the Pacific Coast–Port Access
Route Study (PAC–PARS) in the Federal
Register directing USCG District Eleven
and USCG District Thirteen to complete
a PARS on the Pacific coast. In support
of the PAC–PARS, USCG District Eleven
has identified four areas to evaluate
activities within its area of
responsibility. USCG District Eleven
requests public comments regarding
vessel traffic patterns in the areas near
Point Mugu and south of the Channel
Islands in the Pacific Missile Range, San
Francisco Bay, and the Bureau of Ocean
Energy Management (BOEM) Humboldt
Bay and Morro Bay offshore Wind
Energy Areas (WEAs). Information
received will be used to make
recommendations regarding establishing
safety routing measures to improve
waterway operations and vessel
movement along the California coast.
DATES: Comments and related material
must be received on or before May 26,
2022.
ADDRESSES: You may submit comments
identified by docket number USCG–
SUMMARY:
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Agencies
[Federal Register Volume 87, Number 38 (Friday, February 25, 2022)]
[Proposed Rules]
[Pages 10755-10757]
From the Federal Register Online via the Government Publishing Office [www.gpo.gov]
[FR Doc No: 2022-03968]
[[Page 10755]]
-----------------------------------------------------------------------
DEPARTMENT OF TRANSPORTATION
Federal Aviation Administration
14 CFR Part 39
[Docket No. FAA-2022-0093; Project Identifier AD-2021-00987-T]
RIN 2120-AA64
Airworthiness Directives; The Boeing Company Airplanes
AGENCY: Federal Aviation Administration (FAA), DOT.
ACTION: Notice of proposed rulemaking (NPRM).
-----------------------------------------------------------------------
SUMMARY: The FAA proposes to adopt a new airworthiness directive (AD)
for certain The Boeing Company Model 737-600, -700, -700C, -800, and -
900 series airplanes. This proposed AD was prompted by an evaluation by
the design approval holder (DAH) indicating that certain web lap
splices in the center dome apex of the aft pressure bulkhead are
subject to widespread fatigue damage (WFD). This proposed AD would
require a general visual inspection for existing repairs at the aft
pressure bulkhead, repetitive detailed, high frequency eddy current
(HFEC), and low frequency eddy current (LFEC) inspections, and repair
if necessary. The FAA is proposing this AD to address the unsafe
condition on these products.
DATES: The FAA must receive comments on this proposed AD by April 11,
2022.
ADDRESSES: You may send comments, using the procedures found in 14 CFR
11.43 and 11.45, by any of the following methods:
Federal eRulemaking Portal: Go to https://www.regulations.gov. Follow the instructions for submitting comments.
Fax: 202-493-2251.
Mail: U.S. Department of Transportation, Docket
Operations, M-30, West Building Ground Floor, Room W12-140, 1200 New
Jersey Avenue SE, Washington, DC 20590.
Hand Delivery: Deliver to Mail address above between 9
a.m. and 5 p.m., Monday through Friday, except Federal holidays.
For service information identified in this NPRM, contact Boeing
Commercial Airplanes, Attention: Contractual & Data Services (C&DS),
2600 Westminster Blvd., MC 110-SK57, Seal Beach, CA 90740-5600;
telephone 562-797-1717; internet https://www.myboeingfleet.com. You may
view this referenced service information at the FAA, Airworthiness
Products Section, Operational Safety Branch, 2200 South 216th St., Des
Moines, WA. For information on the availability of this material at the
FAA, call 206-231-3195. It is also available at https://www.regulations.gov by searching for and locating Docket No. FAA-2022-
0093.
Examining the AD Docket
You may examine the AD docket at https://www.regulations.gov by
searching for and locating Docket No. FAA-2022-0093; or in person at
Docket Operations between 9 a.m. and 5 p.m., Monday through Friday,
except Federal holidays. The AD docket contains this NPRM, any comments
received, and other information. The street address for Docket
Operations is listed above.
FOR FURTHER INFORMATION CONTACT: Dirk Visser, Aerospace Engineer,
Airframe Section, FAA, Seattle ACO Branch, 2200 South 216th St., Des
Moines, WA 98198; phone and fax: 206-231-3994; email:
[email protected].
SUPPLEMENTARY INFORMATION:
Comments Invited
The FAA invites you to send any written relevant data, views, or
arguments about this proposal. Send your comments to an address listed
under ADDRESSES. Include ``Docket No. FAA-2022-0093; Project Identifier
AD-2021-00987-T'' at the beginning of your comments. The most helpful
comments reference a specific portion of the proposal, explain the
reason for any recommended change, and include supporting data. The FAA
will consider all comments received by the closing date and may amend
this proposal because of those comments.
Except for Confidential Business Information (CBI) as described in
the following paragraph, and other information as described in 14 CFR
11.35, the FAA will post all comments received, without change, to
https://www.regulations.gov, including any personal information you
provide. The agency will also post a report summarizing each
substantive verbal contact received about this NPRM.
Confidential Business Information
CBI is commercial or financial information that is both customarily
and actually treated as private by its owner. Under the Freedom of
Information Act (FOIA) (5 U.S.C. 552), CBI is exempt from public
disclosure. If your comments responsive to this NPRM contain commercial
or financial information that is customarily treated as private, that
you actually treat as private, and that is relevant or responsive to
this NPRM, it is important that you clearly designate the submitted
comments as CBI. Please mark each page of your submission containing
CBI as ``PROPIN.'' The FAA will treat such marked submissions as
confidential under the FOIA, and they will not be placed in the public
docket of this NPRM. Submissions containing CBI should be sent to Dirk
Visser, Aerospace Engineer, Airframe Section, FAA, Seattle ACO Branch,
2200 South 216th St., Des Moines, WA 98198; phone and fax: 206-231-
3994; email: [email protected]. Any commentary that the FAA
receives which is not specifically designated as CBI will be placed in
the public docket for this rulemaking.
Background
Fatigue damage can occur locally, in small areas or structural
design details, or globally, in widespread areas. Multiple-site damage
is widespread damage that occurs in a large structural element such as
a single rivet line of a lap splice joining two large skin panels.
Widespread damage can also occur in multiple elements such as adjacent
frames or stringers. Multiple-site damage and multiple-element damage
cracks are typically too small initially to be reliably detected with
normal inspection methods. Without intervention, these cracks will
grow, and eventually compromise the structural integrity of the
airplane. This condition is known as WFD. It is associated with general
degradation of large areas of structure with similar structural details
and stress levels. As an airplane ages, WFD will likely occur, and will
certainly occur if the airplane is operated long enough without any
intervention.
An FAA final rule (``Aging Airplane Program: Widespread Fatigue
Damage;'' 75 FR 69746, November 15, 2010) became effective on January
14, 2011, and amended 14 CFR parts 25, 26, 121, and 129 (commonly known
as the WFD rule). The WFD rule requires certain actions to prevent
structural failure due to WFD throughout the operational life of
certain existing transport category airplanes and all of these
airplanes that will be certificated in the future. DAHs of existing and
future airplanes subject to the WFD rule are required to establish a
limit of validity (LOV) of the engineering data that support the
structural maintenance program. Operators affected by the WFD rule may
not fly an airplane beyond its LOV, unless an extended LOV is approved.
The WFD rule does not require identifying and developing
maintenance actions if the DAHs can show that such actions are not
necessary to prevent WFD before the airplane reaches the LOV. Many
LOVs, however, do depend
[[Page 10756]]
on accomplishment of future maintenance actions. As stated in the WFD
rule, any maintenance actions necessary to reach the LOV will be
mandated by airworthiness directives through separate rulemaking
actions.
In the context of WFD, this action is necessary to enable DAHs to
propose LOVs that allow operators the longest operational lives for
their airplanes, and still ensure that WFD will not occur. This
approach allows for an implementation strategy that provides
flexibility to DAHs in determining the timing of service information
development (with FAA approval), while providing operators with
certainty regarding the LOV applicable to their airplanes.
The FAA has received an evaluation by the DAH indicating that
certain web lap splices in the center dome apex of the aft pressure
bulkhead are subject to WFD. During cycle tests of The Boeing Company
Model 737-800 series airplanes' Fatigue Test Article for the 0.032 inch
web (the configuration for The Boeing Company Model 737-600, -700, -
700C, -800, and -900 series airplane having line numbers (LN) 1 through
1166), cracks were found in three of the seven aft pressure bulkhead
web lap splices in several of the fastener rows common to the center
dome apex. The pull down stresses were caused by the single rivet
located in the area where each of the webs transition up 0.032 inches.
Airplanes having LN 1167 through 1755 inclusive have a different
fastener pattern than airplanes having LN 1 through 1166 inclusive, but
are subject to the same unsafe condition. There has been only one
reported finding on airplanes having LN 1167 through 1755 inclusive and
cracking was found in five of the seven webs. The FAA issued AD 2021-
21-09, Amendment 39-21769 (86 FR 61679, November 8, 2021) to address
fatigue cracks in the webs of the aft pressure bulkhead on The Boeing
Company Model 737-600, -700, -700C, -800, and -900 airplanes having LN
1 through 1755 inclusive.
The Boeing Company Model 737-600, -700, -700C, -800, and -900
airplanes having LN 1756 and subsequent (which are addressed in this
proposed AD) have a 0.040 inch web thickness. Following the findings in
the earlier LNs, supplemental testing showed an increase in the pull
down stress for the 0.040 inch aft pressure bulkhead configuration in
the same transition area as seen in the 0.032 inch configuration. The
aft pressure bulkhead web lap splice fasteners are subjected to
fuselage pressurization fatigue cycles and additional clamp-up stress
caused from the assembly process. The clamp up stresses, combined with
the pressurization, cause the existing airworthiness limitations
inspections for Principle Structural Element 53-80-01-3 (visible web
rows) and 53-80-01-7 (hidden web rows) to be inadequate. Therefore, the
FAA determined that additional inspections of the 0.040 inch thick web
lap splices at station 1016 aft pressure bulkhead center dome apex for
any crack are necessary to mitigate the identified unsafe condition.
This condition, if not addressed, could result in reduced structural
integrity of the airplane.
FAA's Determination
The FAA is issuing this NPRM after determining that the unsafe
condition described previously is likely to exist or develop on other
products of the same type design.
Related Service Information Under 1 CFR Part 51
The FAA reviewed Boeing Alert Requirements Bulletin 737-53A1403 RB,
dated August 26, 2021. This service information specifies procedures
for a general visual inspection for existing repairs at the aft
pressure bulkhead, repetitive detailed, HFEC, and LFEC inspections for
any crack, and repair. This service information is reasonably available
because the interested parties have access to it through their normal
course of business or by the means identified in ADDRESSES.
Proposed AD Requirements in This NPRM
This proposed AD would require accomplishing the actions specified
in the service information already described except for any differences
identified as exceptions in the regulatory text of this proposed AD.
For information on the procedures and compliance times, see this
service information at https://www.regulations.gov by searching for and
locating Docket No. FAA-2022-0093.
Costs of Compliance
The FAA estimates that this AD, if adopted as proposed, would
affect 1,187 airplanes of U.S. registry. The FAA estimates the
following costs to comply with this proposed AD:
Estimated Costs
----------------------------------------------------------------------------------------------------------------
Cost on U.S.
Action Labor cost Parts cost Cost per product operators
----------------------------------------------------------------------------------------------------------------
Inspection for repairs......... 1 work-hour x $85 $0.................... $85.............. $100,895.
per hour = $85.
Repetitive detailed, HFEC, and Up to 9 work- Up to $0.............. Up to $765 per Up to $908,055
LFEC inspections. hours x $85 per inspection cycle. per inspection
hour = $765 per cycle.
inspection cycle.
----------------------------------------------------------------------------------------------------------------
The FAA has received no definitive data on which to base the cost
estimates for the on-condition repairs specified in this proposed AD.
Authority for This Rulemaking
Title 49 of the United States Code specifies the FAA's authority to
issue rules on aviation safety. Subtitle I, section 106, describes the
authority of the FAA Administrator. Subtitle VII: Aviation Programs,
describes in more detail the scope of the Agency's authority.
The FAA is issuing this rulemaking under the authority described in
Subtitle VII, Part A, Subpart III, Section 44701: General requirements.
Under that section, Congress charges the FAA with promoting safe flight
of civil aircraft in air commerce by prescribing regulations for
practices, methods, and procedures the Administrator finds necessary
for safety in air commerce. This regulation is within the scope of that
authority because it addresses an unsafe condition that is likely to
exist or develop on products identified in this rulemaking action.
Regulatory Findings
The FAA determined that this proposed AD would not have federalism
implications under Executive Order 13132. This proposed AD would not
have a substantial direct effect on the States, on the relationship
between the
[[Page 10757]]
national Government and the States, or on the distribution of power and
responsibilities among the various levels of government.
For the reasons discussed above, I certify this proposed
regulation:
(1) Is not a ``significant regulatory action'' under Executive
Order 12866,
(2) Would not affect intrastate aviation in Alaska, and
(3) Would not have a significant economic impact, positive or
negative, on a substantial number of small entities under the criteria
of the Regulatory Flexibility Act.
List of Subjects in 14 CFR Part 39
Air transportation, Aircraft, Aviation safety, Incorporation by
reference, Safety.
The Proposed Amendment
Accordingly, under the authority delegated to me by the
Administrator, the FAA proposes to amend 14 CFR part 39 as follows:
PART 39--AIRWORTHINESS DIRECTIVES
0
1. The authority citation for part 39 continues to read as follows:
Authority: 49 U.S.C. 106(g), 40113, 44701.
Sec. 39.13 [Amended]
0
2. The FAA amends Sec. 39.13 by adding the following new airworthiness
directive:
The Boeing Company: Docket No. FAA-2022-0093; Project Identifier AD-
2021-00987-T.
(a) Comments Due Date
The FAA must receive comments on this airworthiness directive
(AD) by April 11, 2022.
(b) Affected ADs
None.
(c) Applicability
This AD applies to The Boeing Company Model 737-600, -700, -
700C, -800, and -900 series airplanes, certificated in any category,
as identified in Boeing Alert Requirements Bulletin 737-53A1403 RB,
dated August 26, 2021.
(d) Subject
Air Transport Association (ATA) of America Code 53, Fuselage.
(e) Unsafe Condition
This AD was prompted by an evaluation by the design approval
holder (DAH) indicating that certain web lap splices in the center
dome apex of the aft pressure bulkhead are subject to widespread
fatigue damage (WFD). The FAA is issuing this AD to address fatigue
cracks in the webs of the aft pressure bulkhead, which could result
in reduced structural integrity of the airplane.
(f) Compliance
Comply with this AD within the compliance times specified,
unless already done.
(g) Required Actions
Except as specified by paragraph (h) of this AD: At the
applicable times specified in the ``Compliance'' paragraph of Boeing
Alert Requirements Bulletin 737-53A1403 RB, dated August 26, 2021,
do all applicable actions identified in, and in accordance with, the
Accomplishment Instructions of Boeing Alert Requirements Bulletin
737-53A1403 RB, dated August 26, 2021.
Note 1 to paragraph (g): Guidance for accomplishing the actions
required by this AD can be found in Boeing Alert Service Bulletin
737-53A1403, dated August 26, 2021, which is referred to in Boeing
Alert Requirements Bulletin 737-53A1403 RB, dated August 26, 2021.
(h) Exceptions to Service Information Specifications
(1) Where the Compliance Time column of the table in the
``Compliance'' paragraph of Boeing Alert Requirements Bulletin 737-
53A1403 RB, dated August 26, 2021, uses the phrase ``the original
issue date of the Requirements Bulletin 737-53A1403 RB,'' this AD
requires using ``the effective date of this AD.''
(2) Where Boeing Alert Requirements Bulletin 737-53A1403 RB,
dated August 26, 2021, specifies contacting Boeing for repair
instructions or for alternative inspections: This AD requires doing
the repair, or doing the alternative inspections and applicable on-
condition actions, using a method approved in accordance with the
procedures specified in paragraph (i) of this AD.
(i) Alternative Methods of Compliance (AMOCs)
(1) The Manager, Seattle ACO Branch, FAA, has the authority to
approve AMOCs for this AD, if requested using the procedures found
in 14 CFR 39.19. In accordance with 14 CFR 39.19, send your request
to your principal inspector or responsible Flight Standards Office,
as appropriate. If sending information directly to the manager of
the certification office, send it to the attention of the person
identified in paragraph (j)(1) of this AD. Information may be
emailed to: [email protected].
(2) Before using any approved AMOC, notify your appropriate
principal inspector, or lacking a principal inspector, the manager
of the responsible Flight Standards Office.
(3) An AMOC that provides an acceptable level of safety may be
used for any repair, modification, or alteration required by this AD
if it is approved by The Boeing Company Organization Designation
Authorization (ODA) that has been authorized by the Manager, Seattle
ACO Branch, FAA, to make those findings. To be approved, the repair
method, modification deviation, or alteration deviation must meet
the certification basis of the airplane, and the approval must
specifically refer to this AD.
(j) Related Information
(1) For more information about this AD, contact Dirk Visser,
Aerospace Engineer, Airframe Section, FAA, Seattle ACO Branch, 2200
South 216th St., Des Moines, WA 98198; phone and fax: 206-231-3994;
email: [email protected].
(2) For service information identified in this AD, contact
Boeing Commercial Airplanes, Attention: Contractual & Data Services
(C&DS), 2600 Westminster Blvd., MC 110-SK57, Seal Beach, CA 90740-
5600; telephone 562-797-1717; internet https://www.myboeingfleet.com. You may view this referenced service
information at the FAA, Airworthiness Products Section, Operational
Safety Branch, 2200 South 216th St., Des Moines, WA. For information
on the availability of this material at the FAA, call 206-231-3195.
Issued on February 3, 2022.
Lance T. Gant,
Director, Compliance & Airworthiness Division, Aircraft Certification
Service.
[FR Doc. 2022-03968 Filed 2-24-22; 8:45 am]
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