Airworthiness Directives; CFM International, S.A. Turbofan Engines, 2563-2566 [2022-00509]
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Federal Register / Vol. 87, No. 11 / Tuesday, January 18, 2022 / Proposed Rules
related to the laser’s classification. Like
the warning information to be provided
at the location of the laser system’s
installation, the purpose of this
condition is to ensure any person
maintaining the system is aware of the
hazards, including those related to the
use of magnifying glasses or binoculars.
Condition 5 requires the applicant to
update the airplane operating
limitations and information required
under 14 CFR 25.1581. The airplane
flight-manual supplement insert must
describe the intended function of the
missile-defense system, its intended
operation, and the phases of flight in
which it may be used. The insert also
must add a caution that describes the
significant risk of injury the missiledefense system poses to others while in
proximity to other aircraft, airports, and
populated areas.
These proposed special conditions
contain the additional safety standards
that the Administrator considers
necessary to establish a level of safety
equivalent to that established by the
existing airworthiness standards.
After considering public comment,
should the FAA impose these special
conditions on the applicant, and issue a
supplemental type certificate for the
installation of this system, such
approvals would not constitute approval
to operate the system. FAA Advisory
Circular 70–1, ‘‘Outdoor Laser
Operations,’’ provides guidance on
obtaining operational approval.
Applicability
As discussed above, these proposed
special conditions are applicable to the
Airbus Model A321–200 airplane, as
modified by FedEx, with the laser-based
missile-defense system installed.
Should FedEx apply at a later date for
a supplemental type certificate to
modify any other model included on
Type Certificate No. A28NM to
incorporate the same novel or unusual
design feature, these special conditions
would apply to that model as well.
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Conclusion
This action affects only a certain
novel or unusual design feature on one
model of airplane. It is not a rule of
general applicability and affects only
the applicant.
List of Subjects in 14 CFR Part 25
Aircraft, Aviation safety, Reporting
and recordkeeping requirements.
Authority: 49 U.S.C. 106(f), 106(g), 40113,
44701, 44702, 44704.
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The Proposed Special Conditions
DEPARTMENT OF TRANSPORTATION
Accordingly, the Federal Aviation
Administration (FAA) proposes the
following special conditions as part of
the type certification basis for the
Airbus Model A321–200 airplane with a
laser-based missile-defense system, as
modified by FedEx.
1. The system must have means that
prevent the inadvertent activation of the
system on the ground, including during
airplane maintenance and ground
handling. Such means must address all
foreseeable failure modes and operating
and maintenance errors.
2. The system must be designed so
that its operation in-flight does not
result in damage to the airplane or other
aircraft, or injury to any person.
Operation of the system must not be
capable of compromising continued safe
flight and landing of other aircraft and
the airplane on which it is installed,
either by direct damage, laser-reflective
damage, or through distraction or
incapacitation of crew.
3. Laser-safety information for
maintaining or servicing the airplane
must be prominently placarded on the
airplane or laser-based missile-defense
system at the location of the laser
installation.
4. Instructions for continued
airworthiness for installation, removal,
and maintenance of the laser-based
missile-defense system must contain
warnings appropriate to the laser
classification concerning the hazards
associated with exposure to laser
radiation. This includes instructions
regarding potential hazards to personnel
who are using optical magnification
devices such as magnifying glasses or
binoculars.
5. The airplane flight manual
supplement (AFMS) must describe the
intended functions of the installed laser
systems, to include identifying the
intended operations and phases of
flight. The AFMS must state: Caution:
The operation of the installed laser
system could pose significant risk of
injury to others while in proximity to
other aircraft, airports, and populated
areas.
Federal Aviation Administration
Issued in Kansas City, Missouri, on January
7, 2022.
Patrick R. Mullen,
Manager, Technical Innovation Policy
Branch, Policy and Innovation Division,
Aircraft Certification Service.
Authority Citation
The authority citation for these
special conditions is as follows:
2563
[FR Doc. 2022–00505 Filed 1–14–22; 8:45 am]
BILLING CODE 4910–13–P
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14 CFR Part 39
[Docket No. FAA–2021–1183; Project
Identifier AD–2021–01193–E]
RIN 2120–AA64
Airworthiness Directives; CFM
International, S.A. Turbofan Engines
Federal Aviation
Administration (FAA), DOT.
ACTION: Notice of proposed rulemaking
(NPRM).
AGENCY:
The FAA proposes to adopt a
new airworthiness directive (AD) for all
CFM International, S.A. (CFM) LEAP–
1A23, LEAP–1A24, LEAP–1A24E1,
LEAP–1A26, LEAP–1A26CJ, LEAP–
1A26E1, LEAP–1A29, LEAP–1A29CJ,
LEAP–1A30, LEAP–1A32, LEAP–1A33,
LEAP–1A33B2, and LEAP–1A35A
model turbofan engines. This proposed
AD was prompted by the detection of
melt-related freckles in the billet, which
may reduce the life of certain
compressor rotor stages 6–10 spools,
high pressure turbine (HPT) rotor
interstage seals, HPT rotor stage 2 disks,
low pressure turbine (LPT) stage 1 disks,
LPT stage 2 disks, LPT stage 3 disks,
and LPT stage 4 disks. This proposed
AD would require revising the
airworthiness limitations section (ALS)
of the applicable CFM LEAP–1A Engine
Shop Manual (ESM) and the operator’s
existing approved continuous
airworthiness maintenance program
(CAMP) to incorporate reduced life
limits for these parts. This proposed AD
would also require the removal of
certain LPT stage 4 disks identified by
serial number (S/N) prior to their new
life limits. The FAA is proposing this
AD to address the unsafe condition on
these products.
DATES: The FAA must receive comments
on this proposed AD by March 4, 2022.
ADDRESSES: You may send comments,
using the procedures found in 14 CFR
11.43 and 11.45, by any of the following
methods:
• Federal eRulemaking Portal: Go to
https://www.regulations.gov. Follow the
instructions for submitting comments.
• Fax: (202) 493–2251.
• Mail: U.S. Department of
Transportation, Docket Operations, M–
30, West Building Ground Floor, Room
W12–140, 1200 New Jersey Avenue SE,
Washington, DC 20590.
• Hand Delivery: Deliver to Mail
address above between 9 a.m. and 5
p.m., Monday through Friday, except
Federal holidays.
SUMMARY:
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Federal Register / Vol. 87, No. 11 / Tuesday, January 18, 2022 / Proposed Rules
For service information identified in
this NPRM, contact CFM International,
S.A., Aviation Operations Center, 1
Neumann Way, M/D Room 285,
Cincinnati, OH 45125; phone: (877)
432–3272; email: fleetsupport@ge.com.
You may view this service information
at the FAA, Airworthiness Products
Section, Operational Safety Branch,
1200 District Avenue, Burlington, MA
01803. For information on the
availability of this material at the FAA,
call (817) 222–5110.
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Examining the AD Docket
You may examine the AD docket at
https://www.regulations.gov by
searching for and locating Docket No.
FAA–2021–1183; or in person at Docket
Operations between 9 a.m. and 5 p.m.,
Monday through Friday, except Federal
holidays. The AD docket contains this
NPRM, any comments received, and
other information. The street address for
Docket Operations is listed above.
FOR FURTHER INFORMATION CONTACT:
Mehdi Lamnyi, Aviation Safety
Engineer, ECO Branch, FAA, 1200
District Avenue, Burlington, MA 01803;
phone: (781) 238–7743; fax: (781) 238–
7199; email: Mehdi.Lamnyi@faa.gov.
SUPPLEMENTARY INFORMATION:
Comments Invited
The FAA invites you to send any
written relevant data, views, or
arguments about this proposal. Send
your comments to an address listed
under ADDRESSES. Include ‘‘Docket No.
FAA–2021–1183; Project Identifier AD–
2021–01193–E’’ at the beginning of your
comments. The most helpful comments
reference a specific portion of the
proposal, explain the reason for any
recommended change, and include
supporting data. The FAA will consider
all comments received by the closing
date and may amend this proposal
because of those comments.
Except for Confidential Business
Information (CBI) as described in the
following paragraph, and other
information as described in 14 CFR
11.35, the FAA will post all comments
received, without change, to https://
www.regulations.gov, including any
personal information you provide. The
agency will also post a report
summarizing each substantive verbal
contact received about this NPRM.
Confidential Business Information
CBI is commercial or financial
information that is both customarily and
actually treated as private by its owner.
Under the Freedom of Information Act
(FOIA) (5 U.S.C. 552), CBI is exempt
from public disclosure. If your
comments responsive to this NPRM
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contain commercial or financial
information that is customarily treated
as private, that you actually treat as
private, and that is relevant or
responsive to this NPRM, it is important
that you clearly designate the submitted
comments as CBI. Please mark each
page of your submission containing CBI
as ‘‘PROPIN.’’ The FAA will treat such
marked submissions as confidential
under the FOIA, and they will not be
placed in the public docket of this
NPRM. Submissions containing CBI
should be sent to Mehdi Lamnyi,
Aviation Safety Engineer, ECO Branch,
FAA, 1200 District Avenue, Burlington,
MA 01803. Any commentary that the
FAA receives which is not specifically
designated as CBI will be placed in the
public docket for this rulemaking.
Background
The FAA was notified by the
manufacturer of the detection of meltrelated freckles in the billet, which may
reduce the life of certain compressor
rotor stages 6–10 spools, HPT rotor
interstage seals, HPT rotor stage 2 disks,
LPT stage 1 disks, LPT stage 2 disks,
LPT stage 3 disks, and LPT stage 4 disks
(life-limited parts (LLPs)). Through the
manufacturer’s investigation, it was
determined that these LLPs may have
subsurface anomalies that developed
during the manufacturing process,
resulting in a lower life capability. As a
result of its investigation, the
manufacturer determined the need to
reduce the life limits of these LLPs. To
reflect these reduced life limits, the
manufacturer revised the CFM ALS,
Chapter 05 of CFM LEAP 1A ESM.
Additionally, the manufacturer
published service information that
specifies procedures for the removal and
replacement of these LLPs before
reaching their new life limits.
The FAA is proposing to require
operators to update the ALS of the
applicable CFM LEAP–1A ESM, with
the reduced life limits for these LLPs.
The FAA is also proposing to require
operators to remove certain LPT stage 4
disks identified by S/N before reaching
their new life limits. The LPT stage 4
disks, identified by S/N in Figure 1 to
paragraph (g)(2) of this proposed AD,
were discovered by the manufacturer
after publication of the ALS updates.
This condition, if not addressed, could
result in uncontained debris release,
damage to the engine, and damage to the
airplane.
FAA’s Determination
The FAA is issuing this NPRM after
determining that the unsafe condition
described previously is likely to exist or
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develop on other products of the same
type design.
Related Service Information Under 1
CFR Part 51
The FAA reviewed CFM High
Pressure Compressor Rotor Life Limits
LEAP 1A–05–11–02–01A–0B1B–C,
Issue 010–00, dated September 15, 2021
(CFM LEAP 1A–05–11–02–01A–0B1B–
C); CFM High Pressure Turbine Rotor
Life Limits LEAP 1A–05–11–03–01A–
0B1B–C, Issue 007–00, dated September
15, 2021 (CFM LEAP 1A–05–11–03–
01A–0B1B–C); and CFM Low Pressure
Turbine Rotor Life Limits LEAP 1A–05–
11–04–01A–0B1B–C, Issue 009–00,
dated June 1, 2021 (LEAP 1A–05–11–
04–01A–0B1B–C). CFM LEAP 1A–05–
11–02–01A–0B1B–C, CFM LEAP 1A–
05–11–03–01A–0B1B–C, and CFM
LEAP 1A–05–11–04–01A–0B1B–C
provide the new life limits for the LLPs.
This service information is reasonably
available because the interested parties
have access to it through their normal
course of business or by the means
identified in ADDRESSES.
Other Related Service Information
The FAA reviewed CFM LEAP 1A–
05–11–02–01A–0B1B–C, Issue 009–00,
dated July 26, 2021; and CFM LEAP 1A–
05–11–03–01A–0B1B–C, Issue 006–00,
dated July 26, 2021. This service
information provides the new life limits
for the LLPs.
The FAA also reviewed CFM Service
Bulletin (SB) LEAP–1A–72–00–0413–
01A–930A–D, Issue 004–00, dated
December 11, 2021 (CFM SB LEAP–1A–
72–00–0413–01A–930A–D). CFM SB
LEAP–1A–72–00–0413–01A–930A–D
specifies procedures for removing and
replacing the LLPs, and provides new
life limits for certain S/Ns of the LLPs.
Proposed AD Requirements in This
NPRM
This proposed AD would require
revising the ALS of the CFM LEAP–1A
ESM, as applicable to each affected
engine model, and the operator’s
existing approved CAMP to incorporate
reduced life limits for certain LLPs. This
proposed AD also requires replacement
of two LPT stage 4 disks.
Costs of Compliance
The FAA estimates that this AD, if
adopted as proposed, would affect 256
engines installed on airplanes of U.S.
registry. The FAA estimates that 256
engines installed on airplanes of U.S.
registry would require revising the ALS
of the CFM LEAP–1A ESM and the
operator’s existing approved CAMP. The
FAA estimates that zero airplanes of
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Federal Register / Vol. 87, No. 11 / Tuesday, January 18, 2022 / Proposed Rules
U.S. registry would require replacement
of the LPT stage 4 disk.
The FAA estimates the following
costs to comply with this proposed AD:
ESTIMATED COSTS
Action
Labor cost
Revise ALS of Engine Manual and the operator’s existing approved CAMP.
1 work-hour × $85 per hour = $85 .................
Cost per
product
Parts cost
$0
$85
Cost on U.S.
operators
$21,760
The FAA estimates the following
costs to replace the LPT stage 4 disk:
ESTIMATED COSTS
Action
Labor cost
Replace LPT Stage 4 disk ..............................
225 work-hours × $85 per hour = $19,125 ....
Authority for This Rulemaking
Title 49 of the United States Code
specifies the FAA’s authority to issue
rules on aviation safety. Subtitle I,
section 106, describes the authority of
the FAA Administrator. Subtitle VII:
Aviation Programs, describes in more
detail the scope of the Agency’s
authority.
The FAA is issuing this rulemaking
under the authority described in
Subtitle VII, Part A, Subpart III, Section
44701: General requirements. Under
that section, Congress charges the FAA
with promoting safe flight of civil
aircraft in air commerce by prescribing
regulations for practices, methods, and
procedures the Administrator finds
necessary for safety in air commerce.
This regulation is within the scope of
that authority because it addresses an
unsafe condition that is likely to exist or
develop on products identified in this
rulemaking action.
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Regulatory Findings
The FAA determined that this
proposed AD would not have federalism
implications under Executive Order
13132. This proposed AD would not
have a substantial direct effect on the
States, on the relationship between the
national government and the States, or
on the distribution of power and
responsibilities among the various
levels of government.
For the reasons discussed above, I
certify this proposed regulation:
(1) Is not a ‘‘significant regulatory
action’’ under Executive Order 12866,
(2) Would not affect intrastate
aviation in Alaska, and
(3) Would not have a significant
economic impact, positive or negative,
on a substantial number of small entities
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Jkt 256001
Parts cost
$129,000
Cost per
product
Cost on U.S.
operators
$148,125
under the criteria of the Regulatory
Flexibility Act.
Section, and JASC Code 7250, Turbine
Section.
List of Subjects in 14 CFR Part 39
(e) Unsafe Condition
Air transportation, Aircraft, Aviation
safety, Incorporation by reference,
Safety.
The Proposed Amendment
Accordingly, under the authority
delegated to me by the Administrator,
the FAA proposes to amend 14 CFR part
39 as follows:
PART 39—AIRWORTHINESS
DIRECTIVES
1. The authority citation for part 39
continues to read as follows:
■
Authority: 49 U.S.C. 106(g), 40113, 44701.
§ 39.13
[Amended]
2. The FAA amends § 39.13 by adding
the following new airworthiness
directive:
■
CFM International, S.A.: Docket No. FAA–
2021–1183; Project Identifier AD–2021–
01193–E.
(a) Comments Due Date
The FAA must receive comments on this
airworthiness directive (AD) by March 4,
2022.
(b) Affected ADs
None.
(c) Applicability
This AD applies to CFM International, S.A.
(CFM) LEAP–1A23, LEAP–1A24, LEAP–
1A24E1, LEAP–1A26, LEAP–1A26CJ, LEAP–
1A26E1, LEAP–1A29, LEAP–1A29CJ, LEAP–
1A30, LEAP–1A32, LEAP–1A33, LEAP–
1A33B2, and LEAP–1A35A model turbofan
engines.
(d) Subject
Joint Aircraft System Component (JASC)
Code 7230, Turbine Engine Compressor
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$0
This AD was prompted by the detection of
melt-related freckles in the billet, which may
reduce the life of certain compressor rotor
stages 6–10 spools, high pressure turbine
(HPT) rotor interstage seals, HPT rotor stage
2 disks, low pressure turbine (LPT) stage 1
disks, LPT stage 2 disks, LPT stage 3 disks,
and LPT stage 4 disks. The FAA is issuing
this AD to prevent the failure of the highpressure compressor, HPT rotor, and LPT
rotor. The unsafe condition, if not addressed,
could result in release of uncontained debris,
damage to the engine, and damage to the
airplane.
(f) Compliance
Comply with this AD within the
compliance times specified, unless already
done.
(g) Required Actions
(1) Within 60 days after the effective date
of this AD, revise the airworthiness
limitations section (ALS) of the applicable
CFM LEAP–1A Engine Shop Manual (the
ESM) and the operator’s existing approved
continuous airworthiness maintenance
program (CAMP) by incorporating the
following service information:
(i) CFM High Pressure Compressor Rotor
Life Limits LEAP 1A–05–11–02–01A–0B1B–
C, Issue 010–00, dated September 15, 2021;
and
(ii) CFM High Pressure Turbine Rotor Life
Limits LEAP 1A–05–11–03–01A–0B1B–C,
Issue 007–00, dated September 15, 2021; and
(iii) CFM Low Pressure Turbine Rotor Life
Limits LEAP 1A–05–11–04–01A–0B1B–C,
Issue 009–00, dated June 1, 2021.
(2) Before the LPT stage 4 disk, P/N 362–
039–520–0, with serial numbers identified in
Figure 1 to paragraph (g)(2) of this AD (Figure
1) accumulates the cycles in Figure 1, or
within 100 cycles after the effective date of
this AD, whichever occurs later, remove the
affected LPT stage 4 disk from service and
replace with a part eligible for installation.
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Federal Register / Vol. 87, No. 11 / Tuesday, January 18, 2022 / Proposed Rules
Figure 1 to Paragraph (g)(2)-Life Limits for LPT Stage 4 Disks, PIN 362-039-520-0
LPT Stage 4 Disk
Serial Number
Life Limit for LEAP-1A23, 1A24, -1A24El, -1A26, 1A26El, -1A29, -1A30, -1A32, 1A33, -1A33B2, and -1A35A
2,500 cycles
PC975638
Life Limit for
LEAP-1A26CJ
and-1A29CJ
1,400 cycles
PC975635
(1) You may take credit for the action
required by paragraph (g)(1)(i) of this AD if
the following service information was
incorporated into the ALS of the applicable
ESM and the operator’s existing approved
CAMP prior to the effective date of this AD:
CFM High Pressure Compressor Rotor Life
Limits LEAP 1A–05–11–02–01A–0B1B–C,
Issue 009–00, dated July 26, 2021.
(2) You may take credit for the action
required by paragraph (g)(1)(ii) of this AD if
the following service information was
incorporated into the ALS of the applicable
ESM and the operator’s existing approved
CAMP prior to the effective date of this AD:
CFM High Pressure Turbine Rotor Life Limits
LEAP 1A–05–11–03–01A–0B1B–C, Issue
006–00, dated July 26, 2021.
(i) Alternative Methods of Compliance
(AMOCs)
(1) The Manager, ECO Branch, FAA, has
the authority to approve AMOCs for this AD,
if requested using the procedures found in 14
CFR 39.19. In accordance with 14 CFR 39.19,
send your request to your principal inspector
or local Flight Standards District Office, as
appropriate. If sending information directly
to the manager of the certification office,
send it to the attention of the person
identified in paragraph (j)(1) of this AD. You
may email your request to: ANE-AD-AMOC@
faa.gov.
(2) Before using any approved AMOC,
notify your appropriate principal inspector,
or lacking a principal inspector, the manager
of the local flight standards district office/
certificate holding district office.
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(j) Related Information
(1) For more information about this AD,
contact Mehdi Lamnyi, Aviation Safety
Engineer, ECO Branch, FAA, 1200 District
Avenue, Burlington, MA 01803; phone: (781)
238–7743; fax: (781) 238–7199; email:
Mehdi.Lamnyi@faa.gov.
(2) For service information identified in
this AD, contact CFM International, S.A.,
Aviation Operations Center, 1 Neumann
Way, M/D Room 285, Cincinnati, OH 45125;
phone: (877) 432–3272; email: fleetsupport@
ge.com. You may view this referenced service
information at the FAA, Airworthiness
Products Section, Operational Safety Branch,
1200 District Avenue, Burlington, MA 01803.
For information on the availability of this
material at the FAA, call (817) 222–5110.
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Issued on January 7, 2022.
Lance T. Gant,
Director, Compliance & Airworthiness
Division, Aircraft Certification Service.
[FR Doc. 2022–00509 Filed 1–14–22; 8:45 am]
BILLING CODE 4910–13–P
DEPARTMENT OF TRANSPORTATION
Federal Aviation Administration
14 CFR Part 71
[Docket No. FAA–2021–1150; Airspace
Docket No. 21–ASW–28]
RIN 2120–AA66
Proposed Amendment of the Class E
Airspace; Watonga, OK
Federal Aviation
Administration (FAA), DOT.
ACTION: Notice of proposed rulemaking
(NPRM).
AGENCY:
This action proposes to
amend the Class E airspace at Watonga,
OK. The FAA is proposing this action
due to an airspace review conducted as
part of the decommissioning of the
Kingfisher very high frequency (VHF)
omnidirectional range (VOR) as part of
the VOR Minimal Operational Network
(MON) Program. The name and
geographic coordinates of the airport
would also be updated to coincide with
the FAA’s aeronautical database.
DATES: Comments must be received on
or before March 4, 2022.
ADDRESSES: Send comments on this
proposal to the U.S. Department of
Transportation, Docket Operations,
West Building Ground Floor, Room
W12–140, 1200 New Jersey Avenue SE,
Washington, DC 20590; telephone (202)
366–9826, or (800) 647–5527. You must
identify FAA Docket No. FAA–2021–
1150/Airspace Docket No. 21–ASW–28,
at the beginning of your comments. You
may also submit comments through the
internet at https://www.regulations.gov.
You may review the public docket
containing the proposal, any comments
SUMMARY:
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received, and any final disposition in
person in the Dockets Office between
9:00 a.m. and 5:00 p.m., Monday
through Friday, except federal holidays.
FAA Order JO 7400.11F, Airspace
Designations and Reporting Points, and
subsequent amendments can be viewed
online at https://www.faa.gov/air_
traffic/publications/. For further
information, you can contact the
Airspace Policy Group, Federal Aviation
Administration, 800 Independence
Avenue SW, Washington, DC 20591;
telephone: (202) 267–8783. FAA Order
JO 7400.11F is also available for
inspection at the National Archives and
Records Administration (NARA). For
information on the availability of FAA
Order JO 7400.11F at NARA, email:
fr.inspection@nara.gov or go to https://
www.archives.gov/federal-register/cfr/
ibr-locations.html.
FOR FURTHER INFORMATION CONTACT:
Jeffrey Claypool, Federal Aviation
Administration, Operations Support
Group, Central Service Center, 10101
Hillwood Parkway, Fort Worth, TX
76177; telephone (817) 222–5711.
SUPPLEMENTARY INFORMATION:
Authority for This Rulemaking
The FAA’s authority to issue rules
regarding aviation safety is found in
Title 49 of the United States Code.
Subtitle I, Section 106 describes the
authority of the FAA Administrator.
Subtitle VII, Aviation Programs,
describes in more detail the scope of the
agency’s authority. This rulemaking is
promulgated under the authority
described in Subtitle VII, Part A,
Subpart I, Section 40103. Under that
section, the FAA is charged with
prescribing regulations to assign the use
of airspace necessary to ensure the
safety of aircraft and the efficient use of
airspace. This regulation is within the
scope of that authority as it would
amend the Class E airspace extending
upward from 700 feet above the surface
at Watonga Regional Airport, Watonga,
OK, to support instrument flight rule
operations at this airport.
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(h) Credit for Previous Actions
Agencies
[Federal Register Volume 87, Number 11 (Tuesday, January 18, 2022)]
[Proposed Rules]
[Pages 2563-2566]
From the Federal Register Online via the Government Publishing Office [www.gpo.gov]
[FR Doc No: 2022-00509]
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DEPARTMENT OF TRANSPORTATION
Federal Aviation Administration
14 CFR Part 39
[Docket No. FAA-2021-1183; Project Identifier AD-2021-01193-E]
RIN 2120-AA64
Airworthiness Directives; CFM International, S.A. Turbofan
Engines
AGENCY: Federal Aviation Administration (FAA), DOT.
ACTION: Notice of proposed rulemaking (NPRM).
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SUMMARY: The FAA proposes to adopt a new airworthiness directive (AD)
for all CFM International, S.A. (CFM) LEAP-1A23, LEAP-1A24, LEAP-
1A24E1, LEAP-1A26, LEAP-1A26CJ, LEAP-1A26E1, LEAP-1A29, LEAP-1A29CJ,
LEAP-1A30, LEAP-1A32, LEAP-1A33, LEAP-1A33B2, and LEAP-1A35A model
turbofan engines. This proposed AD was prompted by the detection of
melt-related freckles in the billet, which may reduce the life of
certain compressor rotor stages 6-10 spools, high pressure turbine
(HPT) rotor interstage seals, HPT rotor stage 2 disks, low pressure
turbine (LPT) stage 1 disks, LPT stage 2 disks, LPT stage 3 disks, and
LPT stage 4 disks. This proposed AD would require revising the
airworthiness limitations section (ALS) of the applicable CFM LEAP-1A
Engine Shop Manual (ESM) and the operator's existing approved
continuous airworthiness maintenance program (CAMP) to incorporate
reduced life limits for these parts. This proposed AD would also
require the removal of certain LPT stage 4 disks identified by serial
number (S/N) prior to their new life limits. The FAA is proposing this
AD to address the unsafe condition on these products.
DATES: The FAA must receive comments on this proposed AD by March 4,
2022.
ADDRESSES: You may send comments, using the procedures found in 14 CFR
11.43 and 11.45, by any of the following methods:
Federal eRulemaking Portal: Go to https://www.regulations.gov. Follow the instructions for submitting comments.
Fax: (202) 493-2251.
Mail: U.S. Department of Transportation, Docket
Operations, M-30, West Building Ground Floor, Room W12-140, 1200 New
Jersey Avenue SE, Washington, DC 20590.
Hand Delivery: Deliver to Mail address above between 9
a.m. and 5 p.m., Monday through Friday, except Federal holidays.
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For service information identified in this NPRM, contact CFM
International, S.A., Aviation Operations Center, 1 Neumann Way, M/D
Room 285, Cincinnati, OH 45125; phone: (877) 432-3272; email:
[email protected]. You may view this service information at the FAA,
Airworthiness Products Section, Operational Safety Branch, 1200
District Avenue, Burlington, MA 01803. For information on the
availability of this material at the FAA, call (817) 222-5110.
Examining the AD Docket
You may examine the AD docket at https://www.regulations.gov by
searching for and locating Docket No. FAA-2021-1183; or in person at
Docket Operations between 9 a.m. and 5 p.m., Monday through Friday,
except Federal holidays. The AD docket contains this NPRM, any comments
received, and other information. The street address for Docket
Operations is listed above.
FOR FURTHER INFORMATION CONTACT: Mehdi Lamnyi, Aviation Safety
Engineer, ECO Branch, FAA, 1200 District Avenue, Burlington, MA 01803;
phone: (781) 238-7743; fax: (781) 238-7199; email:
[email protected].
SUPPLEMENTARY INFORMATION:
Comments Invited
The FAA invites you to send any written relevant data, views, or
arguments about this proposal. Send your comments to an address listed
under ADDRESSES. Include ``Docket No. FAA-2021-1183; Project Identifier
AD-2021-01193-E'' at the beginning of your comments. The most helpful
comments reference a specific portion of the proposal, explain the
reason for any recommended change, and include supporting data. The FAA
will consider all comments received by the closing date and may amend
this proposal because of those comments.
Except for Confidential Business Information (CBI) as described in
the following paragraph, and other information as described in 14 CFR
11.35, the FAA will post all comments received, without change, to
https://www.regulations.gov, including any personal information you
provide. The agency will also post a report summarizing each
substantive verbal contact received about this NPRM.
Confidential Business Information
CBI is commercial or financial information that is both customarily
and actually treated as private by its owner. Under the Freedom of
Information Act (FOIA) (5 U.S.C. 552), CBI is exempt from public
disclosure. If your comments responsive to this NPRM contain commercial
or financial information that is customarily treated as private, that
you actually treat as private, and that is relevant or responsive to
this NPRM, it is important that you clearly designate the submitted
comments as CBI. Please mark each page of your submission containing
CBI as ``PROPIN.'' The FAA will treat such marked submissions as
confidential under the FOIA, and they will not be placed in the public
docket of this NPRM. Submissions containing CBI should be sent to Mehdi
Lamnyi, Aviation Safety Engineer, ECO Branch, FAA, 1200 District
Avenue, Burlington, MA 01803. Any commentary that the FAA receives
which is not specifically designated as CBI will be placed in the
public docket for this rulemaking.
Background
The FAA was notified by the manufacturer of the detection of melt-
related freckles in the billet, which may reduce the life of certain
compressor rotor stages 6-10 spools, HPT rotor interstage seals, HPT
rotor stage 2 disks, LPT stage 1 disks, LPT stage 2 disks, LPT stage 3
disks, and LPT stage 4 disks (life-limited parts (LLPs)). Through the
manufacturer's investigation, it was determined that these LLPs may
have subsurface anomalies that developed during the manufacturing
process, resulting in a lower life capability. As a result of its
investigation, the manufacturer determined the need to reduce the life
limits of these LLPs. To reflect these reduced life limits, the
manufacturer revised the CFM ALS, Chapter 05 of CFM LEAP 1A ESM.
Additionally, the manufacturer published service information that
specifies procedures for the removal and replacement of these LLPs
before reaching their new life limits.
The FAA is proposing to require operators to update the ALS of the
applicable CFM LEAP-1A ESM, with the reduced life limits for these
LLPs. The FAA is also proposing to require operators to remove certain
LPT stage 4 disks identified by S/N before reaching their new life
limits. The LPT stage 4 disks, identified by S/N in Figure 1 to
paragraph (g)(2) of this proposed AD, were discovered by the
manufacturer after publication of the ALS updates. This condition, if
not addressed, could result in uncontained debris release, damage to
the engine, and damage to the airplane.
FAA's Determination
The FAA is issuing this NPRM after determining that the unsafe
condition described previously is likely to exist or develop on other
products of the same type design.
Related Service Information Under 1 CFR Part 51
The FAA reviewed CFM High Pressure Compressor Rotor Life Limits
LEAP 1A-05-11-02-01A-0B1B-C, Issue 010-00, dated September 15, 2021
(CFM LEAP 1A-05-11-02-01A-0B1B-C); CFM High Pressure Turbine Rotor Life
Limits LEAP 1A-05-11-03-01A-0B1B-C, Issue 007-00, dated September 15,
2021 (CFM LEAP 1A-05-11-03-01A-0B1B-C); and CFM Low Pressure Turbine
Rotor Life Limits LEAP 1A-05-11-04-01A-0B1B-C, Issue 009-00, dated June
1, 2021 (LEAP 1A-05-11-04-01A-0B1B-C). CFM LEAP 1A-05-11-02-01A-0B1B-C,
CFM LEAP 1A-05-11-03-01A-0B1B-C, and CFM LEAP 1A-05-11-04-01A-0B1B-C
provide the new life limits for the LLPs. This service information is
reasonably available because the interested parties have access to it
through their normal course of business or by the means identified in
ADDRESSES.
Other Related Service Information
The FAA reviewed CFM LEAP 1A-05-11-02-01A-0B1B-C, Issue 009-00,
dated July 26, 2021; and CFM LEAP 1A-05-11-03-01A-0B1B-C, Issue 006-00,
dated July 26, 2021. This service information provides the new life
limits for the LLPs.
The FAA also reviewed CFM Service Bulletin (SB) LEAP-1A-72-00-0413-
01A-930A-D, Issue 004-00, dated December 11, 2021 (CFM SB LEAP-1A-72-
00-0413-01A-930A-D). CFM SB LEAP-1A-72-00-0413-01A-930A-D specifies
procedures for removing and replacing the LLPs, and provides new life
limits for certain S/Ns of the LLPs.
Proposed AD Requirements in This NPRM
This proposed AD would require revising the ALS of the CFM LEAP-1A
ESM, as applicable to each affected engine model, and the operator's
existing approved CAMP to incorporate reduced life limits for certain
LLPs. This proposed AD also requires replacement of two LPT stage 4
disks.
Costs of Compliance
The FAA estimates that this AD, if adopted as proposed, would
affect 256 engines installed on airplanes of U.S. registry. The FAA
estimates that 256 engines installed on airplanes of U.S. registry
would require revising the ALS of the CFM LEAP-1A ESM and the
operator's existing approved CAMP. The FAA estimates that zero
airplanes of
[[Page 2565]]
U.S. registry would require replacement of the LPT stage 4 disk.
The FAA estimates the following costs to comply with this proposed
AD:
Estimated Costs
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Cost per Cost on U.S.
Action Labor cost Parts cost product operators
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Revise ALS of Engine Manual and the 1 work-hour x $85 per hour $0 $85 $21,760
operator's existing approved CAMP. = $85.
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The FAA estimates the following costs to replace the LPT stage 4
disk:
Estimated Costs
----------------------------------------------------------------------------------------------------------------
Cost per Cost on U.S.
Action Labor cost Parts cost product operators
----------------------------------------------------------------------------------------------------------------
Replace LPT Stage 4 disk........... 225 work-hours x $85 per $129,000 $148,125 $0
hour = $19,125.
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Authority for This Rulemaking
Title 49 of the United States Code specifies the FAA's authority to
issue rules on aviation safety. Subtitle I, section 106, describes the
authority of the FAA Administrator. Subtitle VII: Aviation Programs,
describes in more detail the scope of the Agency's authority.
The FAA is issuing this rulemaking under the authority described in
Subtitle VII, Part A, Subpart III, Section 44701: General requirements.
Under that section, Congress charges the FAA with promoting safe flight
of civil aircraft in air commerce by prescribing regulations for
practices, methods, and procedures the Administrator finds necessary
for safety in air commerce. This regulation is within the scope of that
authority because it addresses an unsafe condition that is likely to
exist or develop on products identified in this rulemaking action.
Regulatory Findings
The FAA determined that this proposed AD would not have federalism
implications under Executive Order 13132. This proposed AD would not
have a substantial direct effect on the States, on the relationship
between the national government and the States, or on the distribution
of power and responsibilities among the various levels of government.
For the reasons discussed above, I certify this proposed
regulation:
(1) Is not a ``significant regulatory action'' under Executive
Order 12866,
(2) Would not affect intrastate aviation in Alaska, and
(3) Would not have a significant economic impact, positive or
negative, on a substantial number of small entities under the criteria
of the Regulatory Flexibility Act.
List of Subjects in 14 CFR Part 39
Air transportation, Aircraft, Aviation safety, Incorporation by
reference, Safety.
The Proposed Amendment
Accordingly, under the authority delegated to me by the
Administrator, the FAA proposes to amend 14 CFR part 39 as follows:
PART 39--AIRWORTHINESS DIRECTIVES
0
1. The authority citation for part 39 continues to read as follows:
Authority: 49 U.S.C. 106(g), 40113, 44701.
Sec. 39.13 [Amended]
0
2. The FAA amends Sec. 39.13 by adding the following new airworthiness
directive:
CFM International, S.A.: Docket No. FAA-2021-1183; Project
Identifier AD-2021-01193-E.
(a) Comments Due Date
The FAA must receive comments on this airworthiness directive
(AD) by March 4, 2022.
(b) Affected ADs
None.
(c) Applicability
This AD applies to CFM International, S.A. (CFM) LEAP-1A23,
LEAP-1A24, LEAP-1A24E1, LEAP-1A26, LEAP-1A26CJ, LEAP-1A26E1, LEAP-
1A29, LEAP-1A29CJ, LEAP-1A30, LEAP-1A32, LEAP-1A33, LEAP-1A33B2, and
LEAP-1A35A model turbofan engines.
(d) Subject
Joint Aircraft System Component (JASC) Code 7230, Turbine Engine
Compressor Section, and JASC Code 7250, Turbine Section.
(e) Unsafe Condition
This AD was prompted by the detection of melt-related freckles
in the billet, which may reduce the life of certain compressor rotor
stages 6-10 spools, high pressure turbine (HPT) rotor interstage
seals, HPT rotor stage 2 disks, low pressure turbine (LPT) stage 1
disks, LPT stage 2 disks, LPT stage 3 disks, and LPT stage 4 disks.
The FAA is issuing this AD to prevent the failure of the high-
pressure compressor, HPT rotor, and LPT rotor. The unsafe condition,
if not addressed, could result in release of uncontained debris,
damage to the engine, and damage to the airplane.
(f) Compliance
Comply with this AD within the compliance times specified,
unless already done.
(g) Required Actions
(1) Within 60 days after the effective date of this AD, revise
the airworthiness limitations section (ALS) of the applicable CFM
LEAP-1A Engine Shop Manual (the ESM) and the operator's existing
approved continuous airworthiness maintenance program (CAMP) by
incorporating the following service information:
(i) CFM High Pressure Compressor Rotor Life Limits LEAP 1A-05-
11-02-01A-0B1B-C, Issue 010-00, dated September 15, 2021; and
(ii) CFM High Pressure Turbine Rotor Life Limits LEAP 1A-05-11-
03-01A-0B1B-C, Issue 007-00, dated September 15, 2021; and
(iii) CFM Low Pressure Turbine Rotor Life Limits LEAP 1A-05-11-
04-01A-0B1B-C, Issue 009-00, dated June 1, 2021.
(2) Before the LPT stage 4 disk, P/N 362-039-520-0, with serial
numbers identified in Figure 1 to paragraph (g)(2) of this AD
(Figure 1) accumulates the cycles in Figure 1, or within 100 cycles
after the effective date of this AD, whichever occurs later, remove
the affected LPT stage 4 disk from service and replace with a part
eligible for installation.
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[GRAPHIC] [TIFF OMITTED] TP18JA22.000
(h) Credit for Previous Actions
(1) You may take credit for the action required by paragraph
(g)(1)(i) of this AD if the following service information was
incorporated into the ALS of the applicable ESM and the operator's
existing approved CAMP prior to the effective date of this AD: CFM
High Pressure Compressor Rotor Life Limits LEAP 1A-05-11-02-01A-
0B1B-C, Issue 009-00, dated July 26, 2021.
(2) You may take credit for the action required by paragraph
(g)(1)(ii) of this AD if the following service information was
incorporated into the ALS of the applicable ESM and the operator's
existing approved CAMP prior to the effective date of this AD: CFM
High Pressure Turbine Rotor Life Limits LEAP 1A-05-11-03-01A-0B1B-C,
Issue 006-00, dated July 26, 2021.
(i) Alternative Methods of Compliance (AMOCs)
(1) The Manager, ECO Branch, FAA, has the authority to approve
AMOCs for this AD, if requested using the procedures found in 14 CFR
39.19. In accordance with 14 CFR 39.19, send your request to your
principal inspector or local Flight Standards District Office, as
appropriate. If sending information directly to the manager of the
certification office, send it to the attention of the person
identified in paragraph (j)(1) of this AD. You may email your
request to: [email protected].
(2) Before using any approved AMOC, notify your appropriate
principal inspector, or lacking a principal inspector, the manager
of the local flight standards district office/certificate holding
district office.
(j) Related Information
(1) For more information about this AD, contact Mehdi Lamnyi,
Aviation Safety Engineer, ECO Branch, FAA, 1200 District Avenue,
Burlington, MA 01803; phone: (781) 238-7743; fax: (781) 238-7199;
email: [email protected].
(2) For service information identified in this AD, contact CFM
International, S.A., Aviation Operations Center, 1 Neumann Way, M/D
Room 285, Cincinnati, OH 45125; phone: (877) 432-3272; email:
[email protected]. You may view this referenced service
information at the FAA, Airworthiness Products Section, Operational
Safety Branch, 1200 District Avenue, Burlington, MA 01803. For
information on the availability of this material at the FAA, call
(817) 222-5110.
Issued on January 7, 2022.
Lance T. Gant,
Director, Compliance & Airworthiness Division, Aircraft Certification
Service.
[FR Doc. 2022-00509 Filed 1-14-22; 8:45 am]
BILLING CODE 4910-13-P