Energy Conservation Program: Test Procedure for Consumer Water Heaters and Residential-Duty Commercial Water Heaters, 1554-1614 [2021-27004]
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Federal Register / Vol. 87, No. 7 / Tuesday, January 11, 2022 / Proposed Rules
DEPARTMENT OF ENERGY
10 CFR Parts 429, 430, and 431
[EERE–2019–BT–TP–0032]
RIN 1904–AE77
Energy Conservation Program: Test
Procedure for Consumer Water
Heaters and Residential-Duty
Commercial Water Heaters
Office of Energy Efficiency and
Renewable Energy, Department of
Energy.
ACTION: Notice of proposed rulemaking
and request for comment.
AGENCY:
The U.S. Department of
Energy (DOE) proposes to amend the
test procedure for consumer water
heaters and residential-duty commercial
water heaters to update the procedure to
the latest versions of the industry
standards that are incorporated by
reference and to consider procedures
that are included in a draft industry
standard, which is not currently
incorporated by reference. DOE also
proposes to interpret the statutory
definition of consumer water heater to
cover larger capacity heat pump type
units as commercial equipment and
proposes several new definitions for
water heaters that cannot be
appropriately tested with the current
DOE test procedure, along with test
methods to test these products. DOE is
seeking comment from interested parties
on the proposals.
DATES:
Comments: DOE will accept
comments, data, and information
regarding this notice of proposed
rulemaking (NOPR) on or before March
14, 2022. See section V, ‘‘Public
Participation,’’ for details.
Meeting: DOE will hold a webinar on
Tuesday, January 25, 2022, from 1:00
p.m. to 5:00 p.m. See section V, ‘‘Public
Participation,’’ for webinar registration
information, participant instructions,
and information about the capabilities
available to webinar participants.
ADDRESSES: Interested persons are
encouraged to submit comments using
the Federal eRulemaking Portal at
www.regulations.gov. Follow the
instructions for submitting comments.
Alternatively, interested persons may
submit comments, identified by docket
number EERE–2019–BT–TP–0032, by
any of the following methods:
1. Federal eRulemaking Portal:
www.regulations.gov. Follow the
instructions for submitting comments.
2. Email to:
WaterHeaters2019TP0032@ee.doe.gov.
Include the docket number EERE–2019–
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SUMMARY:
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BT–TP–0032 in the subject line of the
message.
No telefacsimilies (faxes) will be
accepted. For detailed instructions on
submitting comments and additional
information on this process, see section
V of this document.
Although DOE has routinely accepted
public comment submissions through a
variety of mechanisms, including postal
mail and hand delivery/courier, the
Department has found it necessary to
make temporary modifications to the
comment submission process in light of
the ongoing COVID–19 pandemic. DOE
is currently suspending receipt of public
comments via postal mail and hand
delivery/courier, and instead, the
Department is only accepting electronic
submissions at this time. If a commenter
finds that this change poses an undue
hardship, please contact Appliance
Standards Program staff at (202) 586–
1445 to discuss the need for alternative
arrangements. Once the COVID–19
pandemic health emergency is resolved,
DOE anticipates resuming all of its
regular options for public comment
submission, including postal mail and
hand delivery/courier.
Docket: The docket, which includes
Federal Register notices, public meeting
attendee lists and transcripts (if a public
meeting is held), comments, and other
supporting documents/materials, is
available for review at
www.regulations.gov. All documents in
the docket are listed in the
www.regulations.gov index. However,
some documents listed in the index,
such as those containing information
that is exempt from public disclosure,
may not be publicly available.
The docket web page can be found at
www.regulations.gov/docket?D=EERE2019-BT-TP-0032. The docket web page
contains instructions on how to access
all documents, including public
comments, in the docket. See section V
for information on how to submit
comments through
www.regulations.gov.
FOR FURTHER INFORMATION CONTACT:
Ms. Julia Hegarty, U.S. Department of
Energy, Office of Energy Efficiency and
Renewable Energy, Building
Technologies Office, EE–5B, 1000
Independence Avenue SW, Washington,
DC 20585–0121. Telephone: (202) 597–
6737. Email
ApplianceStandardsQuestions@
ee.doe.gov.
Ms. Kristin Koernig, U.S. Department
of Energy, Office of the General Counsel,
GC–33, 1000 Independence Avenue SW,
Washington, DC 20585–0121.
Telephone: (202) 586–3593. Email:
kristin.koernig@hq.doe.gov.
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For further information on how to
submit a comment, review other public
comments and the docket, or participate
in a public meeting (if one is held),
contact the Appliance and Equipment
Standards Program staff at (202) 287–
1445 or by email:
ApplianceStandardsQuestions@
ee.doe.gov.
DOE
proposes to incorporate by reference the
following industry standards into part
430:
American Society of Heating,
Refrigerating, and Air-Conditioning
Engineers (ASHRAE) Standard 41.1–
2020, (ASHRAE 41.1–2020), ‘‘Standard
Methods for Temperature
Measurement,’’ approved June 30, 2020.
American National Standards
Institute (ANSI)/ASHRAE Standard
41.6–2014, (ASHRAE 41.6–2014),
‘‘Standard Method for Humidity
Measurement,’’ ANSI approved July 3,
2014.
Copies of ASHRAE 41.1–2020 and
ASHRAE 41.6–2014 can be obtained
from the American Society of Heating,
Refrigerating, and Air-Conditioning
Engineers, Inc., 1791 Tullie Circle NE,
Atlanta, GA 30329, (800) 527–4723 or
(404) 636–8400, or online at:
www.ashrae.org.
American Society for Testing and
Materials International (ASTM)
Standard D2156–09 (Reapproved 2018)
(ASTM D2156–09 (RA 2018)),
‘‘Standard Test Method for Smoke
Density in Flue Gases from Burning
Distillate Fuels,’’ reapproved October 1,
2018.
ASTM Standard E97–1987 (ASTM
E97–1987 (W1991)), ‘‘Standard Test
Methods for Directional Reflectance
Factor, 45-Deg 0-Deg, of Opaque
Specimens by Broad-Band Filter
Reflectometry,’’ approved January 1987,
withdrawn 1991.
Copies of ASTM D2156–09 (RA 2018)
and ASTM E97–1987 (W1991) can be
obtained from the American Society for
Testing and Materials International, 100
Barr Harbor Drive, P.O. Box C700, West
Conshohocken, PA 19428–2959 or
online at: www.astm.org.
See section IV.M of this document for
a further discussion of these industry
standards.
SUPPLEMENTARY INFORMATION:
Table of Contents
I. Authority and Background
A. Authority
B. Background
II. Synopsis of the Notice of Proposed
Rulemaking
III. Discussion
A. Scope of Applicability
1. Definitions
B. Updates to Industry Standards
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1. ASHRAE 41.1
2. ASHRAE 118.2
C. Test Procedure Requirements
1. Commercial Water Heater Draw Pattern
2. Terminology
3. Test Conditions
4. Mixing Valve
5. Mass Measurements
6. Very Small Draw Pattern Flow Rate
7. Low Temperature Water Heaters
8. Heat Pump Water Heater Heaters
9. Circulating Gas-Fired Water Heaters
10. Solar Water Heaters
11. Connected Water Heaters
12. Drain Down Test Method
13. Alternate Order 24-Hour Simulated-Use
Test
14. Untested Provisions
D. Reporting
E. Test Procedure Costs and Harmonization
1. Test Procedure Costs and Impact
2. Harmonization With Industry Standards
F. Compliance Date and Waivers
IV. Procedural Issues and Regulatory Review
A. Review Under Executive Order 12866
B. Review Under the Regulatory Flexibility
Act
1. Description of Reasons Why Action Is
Being Considered
2. Objectives of, and Legal Basis for, Rule
3. Description and Estimate of Small
Entities Regulated
4. Description and Estimate of Compliance
Requirements
5. Duplication, Overlap, and Conflict With
Other Rules and Regulations
6. Significant Alternatives to the Rule
C. Review Under the Paperwork Reduction
Act of 1995
D. Review Under the National
Environmental Policy Act of 1969
E. Review Under Executive Order 13132
F. Review Under Executive Order 12988
G. Review Under the Unfunded Mandates
Reform Act of 1995
H. Review Under the Treasury and General
Government Appropriations Act, 1999
I. Review Under Executive Order 12630
J. Review Under Treasury and General
Government Appropriations Act, 2001
K. Review Under Executive Order 13211
L. Review Under Section 32 of the Federal
Energy Administration Act of 1974
M. Description of Materials Incorporated
by Reference
V. Public Participation
A. Participation in the Webinar
B. Submission of Comments
VI. Approval of the Office of the Secretary
I. Authority and Background
Consumer water heaters are included
in the list of ‘‘covered products’’ for
which DOE is authorized to establish
and amend energy conservation
standards and test procedures. (42
U.S.C. 6292(a)(4)) DOE’s energy
conservation standards and test
procedure for consumer water heaters
are currently prescribed at Title 10 of
the Code of Federal Regulations (CFR),
part 430, section 32(d), and 10 CFR part
430, subpart B, appendix E (appendix
E). As discussed in this NOPR,
residential-duty commercial water
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heaters, for which DOE is also
authorized to establish and amend
energy conservation standards and test
procedures (42 U.S.C. 6311(1)(K)), must
also be tested according to appendix E.
10 CFR 431.106(b)(1) (See 42 U.S.C.
6295(e)(5)(H)). DOE’s energy
conservation standards for residentialduty commercial water heaters are
currently prescribed at 10 CFR
431.110(b)(1). The following sections
discuss DOE’s authority to establish and
amend test procedures for consumer
water heaters and residential-duty
commercial water heaters, as well as
relevant background information
regarding DOE’s consideration of test
procedures for these products and
equipment.
A. Authority
The Energy Policy and Conservation
Act, as amended (EPCA),1 authorizes
DOE to regulate the energy efficiency of
a number of consumer products and
certain industrial equipment. (42 U.S.C.
6291–6317, as codified) Title III, Part B 2
of EPCA established the Energy
Conservation Program for Consumer
Products Other Than Automobiles,
which sets forth a variety of provisions
designed to improve energy efficiency.
(42 U.S.C. 6291–6309, as codified)
These products include consumer water
heaters, the subject of this document.
(42 U.S.C. 6292(a)(4)) Title III, Part C 3
of EPCA, added by Public Law 95–619,
Title IV, section 441(a), established the
Energy Conservation Program for
Certain Industrial Equipment, which
again sets forth a variety of provisions
designed to improve energy efficiency.
(42 U.S.C. 6311–6317, as codified) This
equipment includes commercial water
heaters, which are also the subject of
this document. (42 U.S.C. 6311(1)(k))
The energy conservation program
under EPCA consists essentially of four
parts: (1) Testing, (2) labeling, (3) the
establishment of Federal energy
conservation standards, and (4)
certification and enforcement
procedures. Relevant provisions of
EPCA specifically include definitions
(42 U.S.C. 6291; 42 U.S.C. 6311), test
procedures (42 U.S.C. 6293; 42 U.S.C.
6314), labeling provisions (42 U.S.C.
6294; 42 U.S.C. 6315), energy
conservation standards (42 U.S.C. 6295;
42 U.S.C. 6313), and the authority to
require information and reports from
1 All references to EPCA in this document refer
to the statute as amended through Energy Act of
2020, Public Law 116–260 (Dec. 27, 2020).
2 For editorial reasons, upon codification in the
U.S. Code, Part B was redesignated Part A.
3 For editorial reasons, upon codification in the
U.S. Code, Part C was redesignated Part A–1.
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manufacturers (42 U.S.C. 6296; 42
U.S.C. 6316).
The Federal testing requirements
consist of test procedures that
manufacturers of covered products and
commercial equipment must use as the
basis for: (1) Certifying to DOE that their
products comply with the applicable
energy conservation standards adopted
pursuant to EPCA (42 U.S.C. 6295(s); 42
U.S.C. 6296; 42 U.S.C. 6316(a)–(b)), and
(2) making representations about the
efficiency of those products (42 U.S.C.
6293(c); 42 U.S.C. 6314(d)). Similarly,
DOE must use these test procedures to
determine whether the products comply
with relevant standards promulgated
under EPCA. (42 U.S.C. 6295(s))
Federal energy efficiency
requirements for covered products and
covered equipment established under
EPCA generally supersede State laws
and regulations concerning energy
conservation testing, labeling, and
standards. (42 U.S.C. 6297(a)–(c); 42
U.S.C. 6316(a)–(b)) However, DOE may
grant waivers of Federal preemption in
limited circumstances for particular
State laws or regulations, in accordance
with the procedures and other
provisions of EPCA. (42 U.S.C. 6297(d);
42 U.S.C. 6316(a); 42 U.S.C.
6316(b)(2)(D))
Under 42 U.S.C. 6293, the statute sets
forth the criteria and procedures DOE
must follow when prescribing or
amending test procedures for covered
products. Specifically, EPCA requires
that any test procedures prescribed or
amended shall be reasonably designed
to produce test results which measure
energy efficiency, energy use, or
estimated annual operating cost of a
covered product during a representative
average use cycle or period of use and
shall not be unduly burdensome to
conduct. (42 U.S.C. 6293(b)(3)) Under
42 U.S.C. 6314, the statute sets forth the
criteria and procedures DOE must
follow when prescribing or amending
test procedures for covered equipment,
reciting similar requirements at 42
U.S.C. 6314(a)(2).
In addition, the Energy Independence
and Security Act of 2007 (EISA 2007)
amended EPCA to require that DOE
amend its test procedures for all covered
consumer products to integrate
measures of standby mode and off mode
energy consumption. (42 U.S.C.
6295(gg)(2)(A)) Standby mode and off
mode energy consumption must be
incorporated into the overall energy
efficiency, energy consumption, or other
energy descriptor for each covered
product unless the current test
procedures already account for and
incorporate standby and off mode
energy consumption or such integration
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is technically infeasible. (42 U.S.C.
6295(gg)(2)(A)(i)–(ii)) If an integrated
test procedure is technically infeasible,
DOE must prescribe a separate standby
mode and off mode energy use test
procedure for the covered product, if
technically feasible. (42 U.S.C.
6295(gg)(2)(A)(ii)) Any such amendment
must consider the most current versions
of the International Electrotechnical
Commission (IEC) Standard 62301 4 and
IEC Standard 62087,5 as applicable. (42
U.S.C. 6295(gg)(2)(A))
The American Energy Manufacturing
Technical Corrections Act (AEMTCA),
Public Law 112–210, further amended
EPCA to require that DOE establish a
uniform efficiency descriptor and
accompanying test methods to replace
the energy factor (EF) metric for covered
consumer water heaters and the thermal
efficiency (TE) and standby loss (SL)
metrics for commercial water-heating
equipment 6 within one year of the
enactment of AEMTCA. (42 U.S.C.
6295(e)(5)(B)–(C)) The uniform
efficiency descriptor and accompanying
test method were required to apply, to
the maximum extent practicable, to all
water-heating technologies in use at the
time and to future water-heating
technologies, but could exclude specific
categories of covered water heaters that
do not have residential uses, can be
clearly described, and are effectively
rated using the TE and SL descriptors.
(42 U.S.C. 6295(e)(5)(F) and (H)) In
addition, beginning one year after the
date of publication of DOE’s final rule
establishing the uniform descriptor, the
efficiency standards for covered water
heaters were required to be
denominated according to the uniform
efficiency descriptor established in the
4 IEC 62301, Household electrical appliances—
Measurement of standby power (Edition 2.0, 2011–
01).
5 IEC 62087, Methods of measurement for the
power consumption of audio, video, and related
equipment (Edition 3.0, 2011–04).
6 The initial thermal efficiency and standby loss
test procedures for commercial water heating
equipment (including residential-duty commercial
water heaters) were added to EPCA by the Energy
Policy Act of 1992 (EPACT 1992), Public Law 102–
486, and corresponded to those referenced in the
ASHRAE and Illuminating Engineering Society of
North America (IESNA) Standard 90.1–1989 (i.e.,
ASHRAE Standard 90.1–1989). (42 U.S.C.
6314(a)(4)(A)) DOE subsequently updated the
commercial water heating equipment test
procedures on two separate occasions—once in a
direct final rule published on October 21, 2004, and
again in a final rule published on May 16, 2012.
These rules incorporated by reference certain
sections of the latest versions of ANSI Standard
Z21.10.3, Gas Water Heaters, Volume III, Storage
Water Heaters with Input Ratings Above 75,000 Btu
Per Hour, Circulating and Instantaneous, available
at the time (i.e., ANSI Z21.10.3–1998 and ANSI
Z21.10.3–2011, respectively). 69 FR 61974, 61983
(Oct. 21, 2004) and 77 FR 28928, 28996 (May 16,
2012).
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final rule (42 U.S.C. 6295(e)(5)(D)); and
for affected covered water heaters tested
prior to the effective date of the test
procedure final rule, DOE was required
to develop a mathematical factor for
converting the measurement of their
energy efficiency from the EF, TE, and
SL metrics to the new uniform energy
descriptor. (42 U.S.C. 6295(e)(5)(E)(i)–
(ii))
EPCA also requires that, at least once
every 7 years, DOE evaluate test
procedures for each type of covered
product and covered equipment,
including consumer water heaters and
commercial water heaters that are the
subject of this document, to determine
whether amended test procedures
would more accurately or fully comply
with the requirements for the test
procedures to not be unduly
burdensome to conduct and be
reasonably designed to produce test
results that reflect energy efficiency,
energy use, and estimated operating
costs during a representative average
use cycle (or additionally, period of use
for consumer products). (42 U.S.C.
6293(b)(1)(A); 6314(a)(1))
If the Secretary determines, on her
own behalf or in response to a petition
by any interested person, that a test
procedure should be prescribed or
amended, the Secretary shall promptly
publish in the Federal Register
proposed test procedures and afford
interested persons an opportunity to
present oral and written data, views,
and arguments with respect to such
procedures. (42 U.S.C. 6293(b)(2); 42
U.S.C. 6314(b)) The comment period on
a proposed rule to amend a test
procedure shall be at least 60 days 7 and
may not exceed 270 days. (42 U.S.C.
6293(b)(2)) In prescribing or amending a
test procedure, the Secretary shall take
into account such information as the
Secretary determines relevant to such
procedure, including technological
developments relating to energy use or
energy efficiency of the type (or class)
of covered products involved. (42 U.S.C.
6293(b)(2)). If DOE determines that test
procedure revisions are not appropriate,
DOE must publish in the Federal
Register its determination not to amend
the test procedures. (42 U.S.C.
6293(b)(1)(A)(ii); 42 U.S.C.
6314(a)(1)(A)(ii)) DOE is publishing this
7 For covered equipment, if the Secretary
determines that a test procedure amendment is
warranted, the Secretary must publish proposed test
procedures in the Federal Register, and afford
interested persons an opportunity (of not less than
45 days’ duration) to present oral and written data,
views, and arguments on the proposed test
procedures. (42 U.S.C. 6314(b))
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NOPR in satisfaction of the 7-year
review requirement specified in EPCA.
B. Background
As stated previously in this
document, DOE’s current test procedure
for consumer water heaters appears at
appendix E.
Pursuant to the requirements of the
AEMTCA amendments to EPCA
discussed previously, DOE updated the
consumer water heater test procedure
through a final rule published on July
11, 2014 (July 2014 final rule). 79 FR
40542. The July 2014 final rule:
Established a uniform energy descriptor
(i.e., uniform energy factor (UEF)) for all
consumer water heaters and for
commercial water heaters with
consumer applications (i.e., those
commercial water heaters that met the
newly established definition of a
‘‘residential-duty commercial water
heater’’); extended coverage to eliminate
certain gaps in the previous version of
the consumer water heater test
procedure, including small-volume
storage water heaters (i.e., with storage
volumes between 2 and 20 gallons),
large volume water heaters (i.e., greater
than 100 gallons for gas-fired and oilfired storage water heaters and greater
than 120 gallons for electric storage
water heaters), and electric
instantaneous water heaters; updated
the draw pattern from a single 24-hour
simulated-use test draw pattern to
include several different draw patterns
that vary depending on equipment
capacity as measured by the first-hour
rating (FHR) or maximum gallons per
minute (Max GPM) test; and updated
the outlet water temperature test
condition requirement. 79 FR 40542,
40545, 40548, 40551–40554 (July 11,
2014).
As indicated, the uniform energy
descriptor and the consumer water
heater test procedure apply to
‘‘residential-duty commercial water
heaters,’’ which were initially defined
in the July 2014 final rule and include
commercial water heaters with
consumer applications. Id. at 79 FR
40586; 10 CFR 431.106(b)(1) and 10 CFR
431.110(b). DOE later amended the
definition of a ‘‘residential-duty
commercial water heater’’ in a final rule
published on November 10, 2016
(November 2016 final rule), to define
such equipment as any gas-fired storage,
oil-fired storage, or electric
instantaneous commercial water heater
that meets the following conditions: (1)
For models requiring electricity, uses
single-phase external power supply; (2)
Is not designed to provide outlet hot
water at temperatures greater than
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180 °F; and (3) Does not meet any of the
following criteria:
Water heater type
Indicator of non-residential application
Gas-fired Storage .....................................................................
Oil-fired Storage .......................................................................
Electric Instantaneous ..............................................................
81 FR 79261, 79321–79322; 10 CFR
431.102.
In the November 2016 final rule DOE
also, in relevant part, revised some of
the definitions for consumer water
heater product classes and removed
others. Definitions for both ‘‘electric
heat pump water heater’’ and ‘‘gas-fired
heat pump water heater’’ were removed,
and revisions were made to the
definitions of ‘‘electric storage water
heater’’ and ‘‘gas-fired storage water
heater,’’ which made each sufficiently
broad to cover electric heat pump water
heaters and gas-fired heat pump water
heaters, respectively. 81 FR 79261,
79320–79321 (Nov. 10, 2016). The
November 2016 final rule also amended
the definitions of ‘‘electric
instantaneous water heater’’, ‘‘gas-fired
instantaneous water heater’’, ‘‘oil-fired
instantaneous water heater’’, and ‘‘oilfired storage water heater.’’ Id.
On December 29, 2016, DOE
published a final rule (December 2016
final rule) that denominated the
efficiency standards for consumer water
heaters and residential-duty commercial
water heaters in terms of the uniform
efficiency descriptor (i.e., the UEF
Rated input >105 kBtu/h; Rated storage volume >120 gallons.
Rated input >140 kBtu/h; Rated storage volume >120 gallons.
Rated input >58.6 kW; Rated storage volume >2 gallons.
metric) and established mathematical
conversion factors to translate the EF,
TE, and SL metrics to the UEF metric.
81 FR 96204. The published conversion
factors were applicable for converting
test results for a period of one year after
the publication of the December 2016
final rule as required by EPCA, as
amended by AEMTCA. 42 U.S.C.
6295(e)(5)(E)(v)(II); 81 FR 96204, 96208
(Dec. 29, 2016). The conversion factors
translating previously tested EF, TE, and
SL values to converted UEF values were
removed from 10 CFR 429.17 on
December 29, 2017, at which time all
rated UEF values were to be based on
actual testing to the test procedure
published in the July 2014 final rule
(i.e., to the UEF test procedure). 81 FR
96204, 96235.
Most recently, on April 16, 2020, DOE
published in the Federal Register a
request for information (April 2020 RFI)
seeking comments on the existing DOE
test procedure for consumer water
heaters and residential-duty commercial
water heaters. 85 FR 21104. The April
2020 RFI discussed a draft version of the
ANSI/ASHRAE Standard 118.2, which
was published in March 2019 (March
2019 ASHRAE Draft 118.2), which is
very similar to the existing DOE test
procedure of consumer water heaters
and residential-duty commercial water
heaters. 85 FR 21104, 21108–21110
(April 16, 2020).
In the April 2020 RFI, DOE requested
comments, information, and data about
a number of issues, including: (1)
Differences between the March 2019
ASHRAE Draft 118.2 and the existing
DOE test procedure; (2) test tolerances
for supply water temperature, ambient
temperature, relative humidity, voltage,
and gas pressure; (3) the location of the
instrumentation that measures water
volume or mass; and (4) how to test
certain types of consumer water heaters
that cannot be easily tested to the
existing DOE test procedure (i.e.,
recirculating gas-fired instantaneous
water heaters, water heaters that cannot
deliver water at 125 °F ±5 °F, and water
heaters with storage volumes greater
than 2 gallons that cannot have their
internal tank temperatures measured).
Id. at 85 FR 21109–21114.
DOE received comments in response
to the April 2020 RFI from the
interested parties listed in Table I.1.
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TABLE I.1—LIST OF COMMENTERS WITH WRITTEN SUBMISSIONS IN RESPONSE TO THE APRIL 2020 RFI
Commenter(s)
Reference in this
NOPR
Commenter
type *
A.O. Smith Corporation .................................................................................................................................
Air-Conditioning, Heating, and Refrigeration Institute ...................................................................................
American Public Gas Association .................................................................................................................
Appliance Standards Awareness Project, American Council for an Energy-Efficient Economy, Consumer
Federation of America, National Consumer Law Center, Natural Resources Defense Council, and
Northeast Energy Efficiency Partnerships.
Bradford White Corporation ...........................................................................................................................
California Energy Commission ......................................................................................................................
CSA Group ....................................................................................................................................................
Edison Electric Institute .................................................................................................................................
Keltech Inc .....................................................................................................................................................
M C ................................................................................................................................................................
Northwest Energy Efficiency Alliance ............................................................................................................
Pacific Gas and Electric Company, San Diego Gas and Electric, and Southern California Edison ............
Rheem Manufacturing Company ...................................................................................................................
Rinnai America Corporation ..........................................................................................................................
Stone Mountain Technologies, Inc ................................................................................................................
A.O. SMITH .............
AHRI ........................
APGA ......................
Joint Advocates .......
M.
TA.
TA.
AG.
BWC ........................
CEC .........................
CSA .........................
EEI ..........................
Keltech ....................
M C .........................
NEEA ......................
CA IOUs ..................
Rheem .....................
Rinnai ......................
SMTI ........................
M.
State.
TL.
U.
M.
I.
AG.
U.
M.
M.
M.
* AG: Advocacy Group; State: Government Organization; I: Individual; M: Manufacturer; TA: Trade Association; TL: Test Laboratory; U: Utility
or Utility Trade Association.
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Federal Register / Vol. 87, No. 7 / Tuesday, January 11, 2022 / Proposed Rules
A parenthetical reference at the end of
a comment quotation or paraphrase
provides the location of the item in the
public record.8
II. Synopsis of the Notice of Proposed
Rulemaking
In this NOPR, DOE proposes to
update appendix E, and related sections
of the CFR, as follows:
(1) Incorporate by reference current
versions of industry standards referenced by
the current and proposed DOE test
procedures: ASHRAE 41.1, ASHRAE 41.6,
the pending update to ASHRAE 118.2
(contingent on it being substantively the
same as the current draft under review),
ASTM D2156, and ASTM E97.
(2) Add definitions for ‘‘circulating water
heater’’, ‘‘low temperature water heater’’, and
‘‘tabletop water heater’’.
(3) Specify how a mixing valve should be
installed when the water heater is designed
to operate with one.
(4) Modify flow rate requirements during
the FHR test for water heaters with a rated
storage volume less than 20 gallons.
(5) Modify timing of the first measurement
in each draw of the 24-hour simulated-use
test.
(6) Clarify the determination of the first
recovery period.
(7) Clarify the mass of water to be used to
calculate recovery efficiency.
(8) Modify the terminology throughout
appendix E to explicitly state ‘‘non-flow
activated’’ and ‘‘flow-activated’’ water heater,
where appropriate.
(9) Clarify the descriptions of defined
measured values for the standby period
measurements.
(10) Modify the test condition
specifications and tolerances, including
electric supply voltage tolerance, ambient
temperature, ambient dry bulb temperature,
ambient relative humidity, standard
temperature and pressure definition, gas
supply pressure, and manifold pressure.
(11) Add provisions to address gas-fired
water heaters with measured fuel input rates
that deviate from the certified input rate.
(12) Clarify provisions for calculating the
volume or mass delivered.
(13) Add specifications for testing for the
newly defined ‘‘low temperature water
heaters’’.
(14) Clarify testing requirements for the
heat pump part of a split-system heat pump
water heater.
(15) Define the use of a separate unfired
hot water storage tank for testing water
heaters designed to operate with a separately
sold hot water storage tank.
(16) Clarify that any connection to an
external network or control be disconnected
during testing.
(17) Add procedures for estimating internal
stored water temperature for water heater
designs in which the internal tank
temperature cannot be directly measured.
(18) Modify the provisions for untested
water heater basic models within 10 CFR
429.70(g) to include electric instantaneous
water heaters.
DOE’s proposed actions are
summarized in Table II.1 and compared
to the current test procedure; the reason
for the proposed change is also listed.
khammond on DSKJM1Z7X2PROD with PROPOSALS3
TABLE II.1—SUMMARY OF CHANGES IN PROPOSED TEST PROCEDURE RELATIVE TO CURRENT TEST PROCEDURE
Current DOE test procedure
Proposed test procedure
References the 1986 (Reaffirmed 2006)
version of ASHRAE 41.1 for methods
for temperature measurement.
The 1982 version of ASHRAE 41.6 for
methods for humidity measurement is
referenced within the 1986 version of
ASHRAE 41.1.
References the 2009 version of ASTM
D2156 for testing smoke density in flue
gases from burning distillate fuels.
The 1987 version of ASTM E97 for testing directional reflectance factor, 45deg 0-deg, of opaque specimens by
broad-band filter reflectometry is referenced within ASTM D2156–09.
Does not define a ‘‘circulating water
heater’’ as used in 10 CFR 430.2.
Does not define a ‘‘tabletop water heater’’ as used as a product class distinction at 10 CFR 430.32(d).
Does not address how to configure a
water heater for test when a mixing
valve is required for proper operation.
Requires the flow rate during the FHR
test to be 1.0 ±0.25 gpm (3.8 ±0.95 L/
min) for water heaters with a rated
storage volume less than 20 gallons.
Does not address the situation in which
the first recovery ends during a draw
when testing to the 24-hour simulateduse test.
References the updated 2020 version of ASHRAE 41.1 ...
Industry TP Update to ASHRAE 41.1.
References the 2014 version of ASHRAE 41.6, which is
referenced by ASHRAE 41.1–2020.
Industry TP Update to ASHRAE 41.6.
References the version of ASTM D2156 that was reaffirmed in 2018.
Industry TP Update to ASTM D2156.
References the 1987 version of ASTM E97, which is referenced by ASTM D2156–09 (2018).
Industry TP Update to ASTM E97.
Adds a definition for ‘‘circulating water heater’’ to 10 CFR
430.2.
Adds a definition for ‘‘tabletop water heater’’ to 10 CFR
430.2.
To improve the representativeness of the
test procedure.
Reinstate definition inadvertently removed by previous final rule.
Specifies how a mixing valve should be installed when
the water heater is designed to operate with one.
To improve the repeatability of the test
procedure.
Requires the flow rate during the FHR test to be 1.5
±0.25 gpm (3.8 ±0.95 L/min) for water heaters with a
rated storage volume less than 20 gallons.
To improve the representativeness of the
test procedure and to align with the industry test procedure ASHRAE 118.2.
Clarifies that the first recovery period will extend to the
end of the draw in which the first recovery ended, and
that if a second recovery initiates prior to the end of the
draw, that the second recovery is part of the first recovery period as well.
Clarifies that, for the calculation of recovery efficiency,
the mass of water removed during the first recovery
period includes water removed during all draws from
the start of the test until the end of the first recovery
period.
To improve the repeatability of the test
procedure.
The recovery efficiency equation for storage-type water heaters refers to the
mass of water removed from the start
of the test to the end of the first recovery period.
8 The parenthetical reference provides a reference
for information located in the docket of DOE’s
rulemaking to develop test procedures for consumer
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water heaters and residential-duty commercial
water heaters. (Docket No. EERE–2019–BT–TP–
0032, which is maintained at: www.regulations.gov/
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To improve the repeatability of the test
procedure.
docket/EERE-2019-BT-TP-0032). The references are
arranged as follows: (Commenter name, comment
docket ID number, page of that document).
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TABLE II.1—SUMMARY OF CHANGES IN PROPOSED TEST PROCEDURE RELATIVE TO CURRENT TEST PROCEDURE—
Continued
Current DOE test procedure
Proposed test procedure
Appendix E uses the phrases ‘‘storagetype’’ and ‘‘instantaneous-type’’ to refer
to ‘‘non-flow activated’’ and ‘‘flow-activated’’ water heaters, respectively.
The descriptions for Qsu,0, Qsu,f, Tsu,0,
Tsu,f, tstby,1, Tt,stby,1, and Ta,stby,1 only
address when the standby period occurs between draw clusters 1 and 2.
Specifies that the first required measurement for each draw of the 24-hour simulated-use test is 5 seconds after the
draw is initiated.
Requires the electric supply voltage to be
within ±1 percent of the rated voltage
for the entire test.
Uses the terms ‘‘non-flow activated’’ and ‘‘flow-activated’’
water heater, where appropriate.
Clarification.
The descriptions for Qsu,0, Qsu,f, Tsu,0, Tsu,f, tstby,1,
Tt,stby,1, and Ta,stby,1 are generalized to refer to the
section where the standby period is determined.
Clarification.
Specifies that the first required measurement for each
draw of the 24-hour simulated-use test is 15 seconds
after the draw is initiated.
Reduce burden.
Requires the electric supply voltage to be within ±2 percent of the rated voltage beginning 5 seconds after the
start of a recovery and ending 5 seconds before the
end of a recovery.
Requires maintaining the ambient temperature for nonheat pump water heaters within a range of 67.5 °F
±5 °F, and with an average of 67.5 °F ±2.5 °F.
Requires maintaining the dry bulb temperature for heat
pump water heaters within a range of 67.5 °F ±5 °F,
and with an average of 67.5 °F ±1 °F during recoveries
and an average of 67.5 °F ±2.5 °F when not recovering.
Requires maintaining the relative humidity for heat pump
water heaters within a range of 50 percent ±5 percent,
and at an average of 50 percent ±2 percent during recoveries.
States that the standard temperature is 60 °F (15.6 °C)
and the standard pressure is 30 inches of mercury column (101.6 kPa). Provides a method for converting
heating value from the measured to the standard conditions.
Reduce burden.
Requires maintaining ambient temperature for non-heat pump water heaters
within a range of 67.5 °F ±2.5 °F.
Requires maintaining the dry bulb temperature for heat pump water heaters
within a range of 67.5 °F ±1 °F.
Requires maintaining the relative humidity for heat pump water heaters within
a range of 50 percent ±2 percent.
Requires that the heating value be corrected to a standard temperature and
pressure, but does not state what temperature and pressure is standard or
how to correct the heating value to the
standard temperature and pressure.
Requires that the manifold pressure be
within ±10 percent of the manufacturer
recommended value.
Does not specify the input rate at which
the gas supply pressure tolerance is
determined.
Does not contain procedures for modifying the orifice of a water heater that
is not operating at the manufacturer
specified input rate.
Does not specify how to calculate the
mass removed from the water heater
when mass is calculated indirectly
using density and volume measurements.
Does not accommodate testing of ‘‘low
temperature water heaters’’ in appendix E.
khammond on DSKJM1Z7X2PROD with PROPOSALS3
Does not explicitly define the test conditions required for each part of a splitsystem heat pump water heater.
Does not accommodate testing of water
heaters that require a separately-sold
hot water storage tank to properly operate.
Does not address water heaters with network connection capabilities.
Does not accommodate certain water
heaters for which the mean tank temperature cannot be directly measured.
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Attribution
Reduce burden.
Reduce burden.
Reduce burden.
To improve the repeatability of the test
procedure.
Clarifies that the manifold pressure tolerance applies only
to water heaters with a pressure regulator that can be
adjusted. Requires that the manifold pressure be within
the greater of ±10 percent of the manufacturer recommended value or ±0.2 inches water column.
Specifies that the gas supply pressure tolerance is to be
maintained when operating at the maximum input rate.
Reduce burden.
Adds provisions regarding the modification of the orifice ..
To improve the repeatability of the test
procedure.
Specifies how to calculate the mass of water indirectly
using density and volume measurements.
To improve the repeatability of the test
procedure.
Adds a definition of ‘‘low temperature water heater’’ in 10
CFR 430.2 and requires low temperature water heaters
to be tested to their maximum possible delivery temperature in appendix E.
Explicitly states that the heat pump part of a split-system
heat pump water heater is tested at the dry bulb temperature and relative humidity conditions required for
heat pump water heaters, and that the storage tank is
tested at the ambient temperature and relative humidity
conditions required for non-heat pump water heaters.
Requires water heaters designed to operate with a separately-sold hot water storage tank to use an 80-gallon
unfired hot water storage tank for testing.
To improve the representativeness and
repeatability of the test procedure.
Explicitly states that any connection to an external network or control be disconnected during testing.
Adds a ‘‘drain down’’ procedure to estimate the mean
tank temperature for certain water heaters for which
the mean tank temperature cannot be directly measured.
To improve the repeatability of the test
procedure.
To improve the representativeness of the
test procedure.
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Clarification.
To improve the repeatability of the test
procedure.
To improve the representativeness of the
test procedure.
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TABLE II.1—SUMMARY OF CHANGES IN PROPOSED TEST PROCEDURE RELATIVE TO CURRENT TEST PROCEDURE—
Continued
Current DOE test procedure
Proposed test procedure
10 CFR 429.70(g) does not allow untested electric instantaneous water heaters
to be certified, but does allow untested
electric storage water heaters to be
certified.
Extends the untested provisions within 10 CFR 429.70(g)
to include electric instantaneous water heaters.
Additionally, DOE proposes to
interpret the statutory definition of
consumer water heater to exclude
certain larger capacity heat pump type
units and that such units would be
covered as commercial equipment.
DOE has tentatively determined that
the proposed amendments described in
section III of this NOPR would not
significantly affect the measured
efficiency of consumer and residentialduty commercial water heaters.
Discussion of DOE’s proposed actions
are addressed in detail in section III of
this NOPR.
III. Discussion
khammond on DSKJM1Z7X2PROD with PROPOSALS3
A. Scope of Applicability
This document covers those products
that meet the definition of consumer
‘‘water heater,’’ as defined in the statute
at 42 U.S.C. 6291(27), as codified at 10
CFR 430.2. This document also covers
commercial water heating equipment
with residential applications, i.e.,
‘‘residential-duty commercial water
heater’’ (10 CFR 431.102).
1. Definitions
In the context of covered consumer
products, EPCA defines ‘‘water heater’’
as a product which utilizes oil, gas, or
electricity to heat potable water for use
outside the heater upon demand,
including—
(a) Storage type units which heat and
store water at a thermostatically
controlled temperature, including gas
storage water heaters with an input of
75,000 Btu per hour or less, oil storage
water heaters with an input of 105,000
Btu per hour or less, and electric storage
water heaters with an input of 12
kilowatts or less;
(b) Instantaneous type units which
heat water but contain no more than one
gallon of water per 4,000 Btu per hour
of input, including gas instantaneous
water heaters with an input of 200,000
Btu per hour or less, oil instantaneous
water heaters with an input of 210,000
Btu per hour or less, and electric
instantaneous water heaters with an
input of 12 kilowatts or less; and
(c) Heat pump type units, with a
maximum current rating of 24 amperes
at a voltage no greater than 250 volts,
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which are products designed to transfer
thermal energy from one temperature
level to a higher temperature level for
the purpose of heating water, including
all ancillary equipment such as fans,
storage tanks, pumps, or controls
necessary for the device to perform its
function. (42 U.S.C. 6291(27); 10 CFR
430.2)
In addition, at 10 CFR 430.2, DOE
defines several specific categories of
consumer water heaters, as follows:
(1) ‘‘Electric instantaneous water heater’’
means a water heater that uses electricity as
the energy source, has a nameplate input
rating of 12 kW or less, and contains no more
than one gallon of water per 4,000 Btu per
hour of input.
(2) ‘‘Electric storage water heater’’ means a
water heater that uses electricity as the
energy source, has a nameplate input rating
of 12 kW or less, and contains more than one
gallon of water per 4,000 Btu per hour of
input.
(3) ‘‘Gas-fired instantaneous water heater’’
means a water heater that uses gas as the
main energy source, has a nameplate input
rating less than 200,000 Btu/h, and contains
no more than one gallon of water per 4,000
Btu per hour of input.
(4) ‘‘Gas-fired storage water heater’’ means
a water heater that uses gas as the main
energy source, has a nameplate input rating
of 75,000 Btu/h or less, and contains more
than one gallon of water per 4,000 Btu per
hour of input.
(5) ‘‘Grid-enabled water heater’’ means an
electric resistance water heater that—
(a) Has a rated storage tank volume of more
than 75 gallons;
(b) Is manufactured on or after April 16,
2015;
(c) Is equipped at the point of manufacture
with an activation lock and;
(d) Bears a permanent label applied by the
manufacturer that—
(i) Is made of material not adversely
affected by water;
(ii) Is attached by means of non-watersoluble adhesive; and
(iii) Advises purchasers and end-users of
the intended and appropriate use of the
product with the following notice printed in
16.5 point Arial Narrow Bold font:
‘‘IMPORTANT INFORMATION: This water
heater is intended only for use as part of an
electric thermal storage or demand response
program. It will not provide adequate hot
water unless enrolled in such a program and
activated by your utility company or another
program operator. Confirm the availability of
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a program in your local area before
purchasing or installing this product.’’
(6) ‘‘Oil-fired instantaneous water heater’’
means a water heater that uses oil as the
main energy source, has a nameplate input
rating of 210,000 Btu/h or less, and contains
no more than one gallon of water per 4,000
Btu per hour of input.
(7) ‘‘Oil-fired storage water heater’’ means
a water heater that uses oil as the main
energy source, has a nameplate input rating
of 105,000 Btu/h or less, and contains more
than one gallon of water per 4,000 Btu per
hour of input.
The definition for ‘‘grid-enabled water
heater’’ includes the term ‘‘activation
lock,’’ which is defined to mean a
control mechanism (either by a physical
device directly on the water heater or a
control system integrated into the water
heater) that is locked by default and
contains a physical, software, or digital
communication that must be activated
with an activation key to enable the
product to operate at its designed
specifications and capabilities and
without which the activation of the
product will provide not greater than 50
percent of the rated first-hour delivery
of hot water certified by the
manufacturer. 10 CFR 430.2. As
specified in this definition, the control
mechanism must be physically
incorporated into the water heater or, if
a control system, integrated into the
water heater to qualify as an activation
lock. DOE is aware of certain state
programs that encourage water heaters
to be equipped with communication
ports that allow for demand-response
communication between the water
heater and the utility.9 DOE notes that
9 On May 7, 2019, the State of Washington signed
House Bill 1444, which amended the Revised Code
of Washington (RCW) (i.e., the statutory code in the
State of Washington), Title 19, Chapter 19.260
(RCW 19.260). On January 6, 2020, the State of
Washington amended the Washington
Administrative Code (WAC) (i.e., the regulatory
code in the State of Washington), Title 194, Chapter
194–24 (WAC 194–24) (Washington January 2020
Amendment) to align with RCW 19.260. Similarly,
the State of Oregon published a final rule (Oregon
August 2020 final rule) on August 8, 2020, which
amended the Oregon Administrative Rules (OAR),
Chapter 330, Division 92 (OAR–330–092). The
Washington House Bill 1444 and the Oregon August
2020 final rule established a definition for electric
storage water heater (RCW 19.260.020(14); OAR–
330–092–0010(10)), an effective date of January 1,
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presence of such a communication port,
in and of itself, would not qualify as an
activation lock for the purpose of
classifying a water heater as a gridenabled water heater.
In the April 2020 RFI, DOE requested
comment on the definitions currently
applicable to consumer water heaters.
85 FR 21104, 21108 (April 16, 2020).
Sections III.A.1.a through III.A.1.e
address specific issues either requested
by DOE or submitted by commenters.
khammond on DSKJM1Z7X2PROD with PROPOSALS3
a. Electric Heat Pump Storage Water
Heater
In the April 2020 RFI, DOE requested
feedback on the need for creating a
separate definition for ‘‘electric heat
pump storage water heater,’’ similar to
the definition in the March 2019
ASHRAE Draft 118.2, or whether the
current DOE definitions in 10 CFR 430.2
for ‘‘electric storage water heater’’ and
‘‘water heater,’’ which include ‘‘heat
pump type units,’’ would adequately
cover such products for the purpose of
performing the DOE test procedure. 85
FR 21104, 21110 (April 16, 2020).
Rheem supported the creation of a
separate definition for electric heat
pump storage water heaters, specifically
to clarify power rating limits and to
include different design types. (Rheem,
No. 14 at p. 3) Rinnai supported the
inclusion of a definition for electric heat
pump water heaters but not the creation
of a separate product category. (Rinnai,
No. 13 at p. 4) EEI stated that DOE
should adopt the March 2019 ASHRAE
Draft 118.2 definition for electric heat
pump storage water heaters. (EEI, No. 8
at p. 3) On the other hand, BWC stated
that the definition for ‘‘electric heat
pump water heater’’ is adequate at this
time. (BWC, No. 12 at p. 2) A.O. Smith
stated that the introduction of the
electric heat pump water heater
definition from the March 2019
ASHRAE Draft 118.2 is unnecessary and
will cause confusion due to the
difference in scope, and that DOE’s
definitions for heat pump type units
with additional clarification regarding
maximum amperage and input power
would be sufficient. (A.O. Smith, No. 20
at p. 2) AHRI stated that DOE should
carefully review the entire heat pump
2021 in Washington and January 1, 2022 in Oregon
(RCW 19.260.080(1); OAR–330–092–0015(17)), a
requirement that electric storage water heaters must
have a modular demand response communications
port compliant with the March 2018 version of the
ANSI/CTA–2045–A communication interface
standard, or a standard determined to be equivalent
(RCW 19.260.080(1)(a)–(b); OAR–330–092–
0020(17)), and, in Oregon, must bear a label or
marking on the products stating either ‘‘DR-ready:
CTA–2045–A’’ or ‘‘DR-ready: CTA–2045–A and
[equivalent DR system protocol]’’ (OAR–330–092–
0045(17)).
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water heater market, consider how each
of the various designs should be
characterized, and consider changes to
the definitions, as necessary. (AHRI, No.
17 at p. 4) NEEA stated that no change
to the definition is needed yet as the
‘‘heat pump type units’’ definition is
adequate as written. (NEEA, No. 21 at p.
6) NEEA also requested that DOE clarify
the boundary between residential and
commercial heat pump water heaters for
testing purposes and further stated that
residential is implied to include input
rates lower than 6 kW,10 whereas
commercial is implied to include input
rates greater than 12 kW, such that the
6–12 kW range is ambiguous. (Id. at pp.
1–3)
DOE’s consideration of the March
2019 ASHRAE Draft 118.2 ‘‘electric heat
pump storage water heater’’ definition,
the comments received in response to
the April 2020 RFI, and a review of the
market, lead DOE to revisit its prior
application of the water heater
definition in the context of heat pump
type water heaters. DOE is re-evaluating
these terms with additional
consideration of the distinction between
heat pump water heater consumer
products and commercial products.
More specifically, DOE proposes to
clarify the application of the ‘‘heat
pump type’’ provision in the EPCA
definition of ‘‘water heater.’’ DOE
proposes that the ‘‘heat pump type’’
provision specifies the criteria to
distinguish consumer water heaters that
incorporate heat pumps from
commercial water heaters that
incorporate heat pumps.
As noted, EPCA defines water heater
to include ‘‘(A) storage type units which
heat and store water at a
thermostatically controlled temperature,
including . . . electric storage water
heaters with an input of 12 kilowatts or
less; (B) instantaneous type units which
heat water but contain no more than one
gallon of water per 4,000 Btu per hour
of input, including . . . electric
instantaneous water heaters with an
input of 12 kilowatts or less; and (C)
heat pump type units, with a maximum
current rating of 24 amperes at a voltage
no greater than 250 volts, which are
products designed to transfer thermal
energy from one temperature level to a
higher temperature level for the purpose
of heating water, including all ancillary
equipment such as fans, storage tanks,
pumps, or controls necessary for the
device to perform its function.’’ (42
U.S.C. 6291(27))
10 Power equals amperage times voltage, so the
definition of consumer heat pump type unit
corresponds to a maximum power rating of 6,000
W, or 6 kW (24 A times 250 V equals 6,000 W).
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1561
‘‘Storage type units’’ and
‘‘instantaneous type units’’ are not
exclusive of ‘‘heat pump type units.’’
Based on the ‘‘water heater’’ definition,
an electric heat pump type unit could be
covered under the water heater
definition’s description of storage type
units (if it heats and stores water at a
thermostatically controlled temperature
with an input of 12 kilowatts or less) or
instantaneous type unit (if it heats water
and contains no more than one gallon of
water per 4,000 Btu per hour of input
and has an input of 12 kilowatts or less).
EPCA is not explicit as to whether heat
pump type units are considered a
subcategory of storage type units and
instantaneous type units.
The November 2016 final rule treated
heat pump type units as a subcategory
of the other two types of units listed in
the definition of water heater.
Specifically, DOE stated in the
November 2016 final rule that a heat
pump water heater with a total rated
input of less than 12 kW would be a
consumer water heater, as EPCA
classifies electric water heaters with less
than 12 kW rated electrical input as
consumer water heaters. 81 FR 79261,
79301–79302 (Nov. 10, 2016). However,
upon a review of EPCA and the water
heater market, DOE has tentatively
determined that the interpretation
presented in the November 2016 final
rule is not the best reading of EPCA.
The structure of the statutory
definition of ‘‘water heater’’ in the
Energy Conservation Program for
Consumer Products in Part A of EPCA,
lists each type of water heater at equal
subparagraph designations. Therefore,
when defining ‘‘water heater’’ for the
purpose of determining whether a water
heater is a consumer water heater, the
energy use criteria specified for heat
pump type units 11 is to be applied
separately and distinctly from the
criteria specified for the broader
categorizations of storage type units 12
and instantaneous type units.13
This separate consideration of heat
pump type units when defining the
scope of the consumer water heater
definition is further supported by
11 For heat pump type units EPCA specifies a
maximum current rating of 24 amperes at a voltage
no greater than 250 volts. (42 U.S.C. 6291(27)(C))
12 For storage type units EPCA specifies gas
storage water heaters with an input of 75,000 Btu
per hour or less, oil storage water heaters with an
input of 105,000 Btu per hour or less, and electric
storage water heaters with an input of 12 kilowatts
or less. (42 U.S.C. 6291(27)(A))
13 For instantaneous type units EPCA specifies
gas instantaneous water heaters with an input of
200,000 Btu per hour or less, oil instantaneous
water heaters with an input of 210,000 Btu per hour
or less, and electric instantaneous water heaters
with an input of 12 kilowatts or less. (42 U.S.C.
6291(27)(B))
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considering the output capacities
associated with the input limits
specified for each type of unit. The
electrical requirements for heat pump
type water heaters (i.e., less than or
equal to 24 amperes (A) at 250 volts (V)
or less) align with common electrical
requirements for a residential electrical
circuit.14 EPCA’s energy use criteria for
heat pump type units corresponds to an
input rate of 6 kW.15 Whereas, DOE’s
interpretation in the November 2016
final rule additionally applies the 12 kW
input rate limit to heat pump type units.
A heat pump type unit with an input
rate of 12 kW would have a heating
capacity (i.e., output capacity) of
approximately 42 kW, which is 3.6
times the output heating capacity
provided by the largest possible
consumer electric storage type water
heater (i.e., 11.8 kW).16 While a heat
pump type unit with a 12 kW input
capacity could theoretically be designed
and installed in a residential
application, a water heating capacity
(i.e., output capacity) of 42 kW would
far exceed the water heating demand of
any residential installation.
This tentative interpretation is
supported by the current market. DOE
reviewed manufacturers’ product
literature and found no electric heat
pump water heaters marketed towards
residential use that were designed to
operate at greater than 24 A at 250 V.
This proposed interpretation of the
‘‘heat pump type’’ provision would
define the scope of ‘‘water heater’’ for
the purpose of Part A of EPCA. The
interpretation would not be applicable
in the context of determining product
classes for water heaters. Any such
consideration of product classes would
be governed by 42 U.S.C. 6295(q). As
14 In a safely designed home electrical circuit, a
circuit breaker should only service outlets and/or
devices that add up to 80 percent of the maximum
current rating for the circuit breaker (i.e., a 30 A
circuit breaker should only service up to 24 A
across all outlets and/or devices connected to that
circuit breaker). Further, large appliances, such as
water heaters, if installed on a dedicated circuit,
should not exceed 80 percent of the circuit rating.
See section 550.12(D) of the 2019 California
Electrical Code: www.nfpa.org/codes-andstandards/all-codes-and-standards/codes-andstandards/free-access?mode=view.
15 Power (in watts) is calculated as current (i.e.,
amperage) multiplied by voltage. The EPCA criteria
of 24 A and 250 V correspond to a power of 6,000
W (i.e., 24 × 250 = 6,000), or 6 kW.
16 A 12-kW electric resistance water heater with
an assumed recovery efficiency of 98 percent would
have an output heating capacity of 11.8 kW (i.e., 12
kW × 0.98 = 11.8 kW). Whereas, an electric heat
pump type water heater with a 12 kW input
capacity, with an assumed recovery efficiency of
350 percent, would have an output heating capacity
of 42 kW (i.e., 12 kW × 3.5 = 42 kW), which is 3.6
times greater than the 11.8 kW output heating
capacity of an electric resistance water heater with
equivalent input capacity.
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stated previously, ‘‘storage type units’’
and ‘‘instantaneous type units’’ are not
exclusive of ‘‘heat pump type units.’’
The criteria established in the statutory
definition of water heater for each of
these types of units in the definition of
‘‘water heater’’ excludes units with
capacities that would be more
appropriately addressed as commercial
water heaters.
When considering the unit types
included in the water heater definition
(i.e., ‘‘storage type,’’ ‘‘instantaneous
type,’’ and ‘‘heat pump type’’) as
separate and distinct elements, the
statutory definition of consumer water
heater includes only those heat pump
type units that have a maximum current
rating of 24 A at a voltage no greater
than 250 V. Heat pump type water
heaters with an input capacity greater
than the 24 A at 250 V do not meet the
EPCA definition of a covered water
heater. Instead, such units would be
commercial water heaters, i.e., if a heat
pump type water heater has either an
amperage greater than 24 A or a voltage
greater than 250 V, under the definition
it would be a commercial water heater.
EPCA defines covered equipment as
certain types of industrial equipment,
including storage water heaters and
instantaneous water heaters. (42 U.S.C.
6311(1)(K)) EPCA defines ‘‘industrial
equipment,’’ in relevant part, as ‘‘any
article of equipment [. . .] which is not
a ‘‘covered product’’ as defined in 42
U.S.C. 6291(a)(2). (42 U.S.C. 6311(2)(A))
In the context of covered equipment,
EPCA defines ‘‘storage water heater’’ as
a water heater that heats and stores
water within the appliance at a
thermostatically controlled temperature
for delivery on demand. Such term does
not include units with an input rating
of 4,000 Btu per hour or more per gallon
of stored water. (42 U.S.C. 6311(12)(A))
The term ‘‘instantaneous water heater’’
is defined in the context of covered
equipment as a water heater that has an
input rating of at least 4,000 Btu per
hour per gallon of stored water. (42
U.S.C. 6311(12)(B)) Under these EPCA
definitions, a heat pump type water
heater that was not defined as a
consumer water heater would be either
a commercial storage water heater or a
commercial instantaneous water heater,
depending on the input rating.
DOE has tentatively determined that
heat pump water heaters, which operate
with a maximum current rating greater
than 24 A or at a voltage greater than
250 V, are more appropriately covered
as commercial water heaters than
consumer water heaters.
As discussed in the November 2016
final rule, electric heat pump water
heaters with greater than 24 A at 250 V
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and a total input rate less than or equal
to 12kW would be covered by the
energy conservation standards for
consumer electric storage water heaters.
See 81 FR 79261, 79301–79302. (Nov.
10, 2016). These standards for consumer
electric storage water heaters effectively
require electric resistance technology at
less than or equal to 55 gallons of rated
storage volume or baseline 17 heat pump
technology at greater than 55 gallons of
rated storage volume. However, section
1.12.3 of the DOE test procedure at the
time 18 only included heat pump water
heaters which have ‘‘a maximum
current rating of 24 amperes (including
the compressor and all auxiliary
equipment such as fans, pumps,
controls, and, if on the same circuit, any
resistive elements) for an input voltage
of 250 volts or less.’’ Therefore, electric
heat pump water heaters with greater
than 24 A at 250 V were not considered
in the analysis of the April 2010 final
rule, and, as such, the electric storage
water heater standards are not
applicable to these heat pump water
heaters. Under the proposed
interpretation in this NOPR, electric
heat pump water heaters with greater
than 24 A at 250 V and a total input rate
less than or equal to 12kW would be
subject to the commercial water heater
standards, which specify a maximum
standby loss. 10 CFR 431.110(a). DOE
notes that it has established a test
procedure for commercial water heaters
(10 CFR 431.106), and any
representation made by a manufacturer
as to the energy efficiency or energy use
of a commercial water heater must be
based on testing in accordance with the
DOE test procedure, and such
representation must fairly disclose the
results of such testing. (42 U.S.C.
6314(d)(1))
In determining the input rate of a
water heater with a heat pump
component for the purpose of
classifying such a water heater as either
a consumer water heater or a
commercial water heater, DOE would
consider the total input rate, including
all heat pump components and the
resistive elements. As specified in the
definition of ‘‘water heater’’ and
‘‘commercial heat pump water heater,’’
determination of the rated electric
power input includes all ancillary
17 The electric storage water heater energy
conservation standards established by the April
2010 final rule set a minimum efficiency level that
was attainable by all heat pump water heaters
available at the time. Therefore, the standard did
not eliminate any heat pump water heaters from the
market.
18 At the time of the April 2010 final, rule, the
DOE test procedure for consumer water heaters was
last updated by a final rule published on July 20,
1998. 63 FR 38737.
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equipment. 10 CFR 430.2 and 10 CFR
431.102. Similarly, DOE would consider
all heat pump components and resistive
elements in determining voltage and
amperage.
DOE reviewed the electric heat pump
water heater market and found that
several new configurations of heat
pump water heaters have either become
available or will soon become available
on the market. Based its review of the
market, DOE has identified these new
configurations as electric storage water
heaters that are heat pump type units.
In the present market, a consumer
heat pump water heater typically
consists of an air-source heat pump and
a storage tank that are integrated
together into one assembly. This
‘‘typical’’ consumer heat pump water
heater uses electricity, operates around
240 volts, and has two 4,500-watt
backup resistance elements within the
storage tank that operate nonsimultaneously. The new configurations
that DOE identified include split-system
heat pump water heaters (which consist
of a separate heat pump and storage
tank that are sold together), heat pump
only models (which are sold without a
storage tank but require being paired
with one), ‘‘retrofit-ready’’ or ‘‘plug-in’’
heat pump water heaters (which are
integrated heat pump and storage tank
water heaters that can operate on a
shared 120V/15A circuit and plugged
into a standard 120 V receptacle (i.e.,
wall outlet)), and ground- or watersource heat pump water heaters.
Split-system heat pump water heaters
are currently available and used in
residential applications; however, they
are relatively uncommon when
compared to typical integrated heat
pump water heaters. Although splitsystem heat pump water heaters are
more prevalent outside of the United
States, they are produced by
manufacturers that sell water heaters
within the United States. As such, splitsystem water heaters may become more
prevalent in the U.S. market in the
future, and the DOE test procedure
should adequately test these products.
The current DOE test procedure covers
split-system heat pump water heaters
and the relevant proposed amendments
are discussed in section III.C.8.b of this
document. DOE has tentatively
determined that split-system heat pump
water heaters are covered by the current
definitions of ‘‘electric storage water
heater’’ and ‘‘heat pump type units.’’
DOE has identified heat pump water
heaters models that are sold with only
the heat pump (heat pump only water
heaters) and must be paired with an
external storage tank in the field, with
the specific tank characteristics
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depending on the hot water
requirements of the installation (i.e., the
heat pump can be used with storage
tanks of various storage volumes).
Currently, these units are marketed only
for commercial use. However, some
models of these units have rated voltage
and amperage values below the limits
specified in the ‘‘heat pump type unit’’
consumer water heater definition.
Further, DOE has identified models that
will soon enter the market that are
marketed for residential and lightcommercial use. To the extent that a
heat pump only water heater is covered
by the definition of ‘‘heat pump type
unit’’ consumer water heater, it would
be subject to the DOE test procedure for
consumer water heaters. DOE proposes
to add a definition to cover heat pump
only water heaters to 10 CFR 430.2. This
definition is presented in section
III.A.1.c of this document where
products with a similar application are
discussed. Test procedure amendments
proposed in this document specific to
heat pump only water heaters are
discussed in section III.C.8.c of this
NOPR.
DOE reviewed the plug-in (or ‘‘retrofit ready’’) heat pump water heater
market described previously (integrated
heat pump and storage tank water
heaters that can operate on a 120V/15A
circuit and plugged into a standard 120
V receptacle (i.e., wall outlet)) and has
initially found that these products are
still under development and are not
commercially available at this time. On
December 23, 2019, NEEA published
version 7.0 of its Advanced Water
Heating Specification,19 which includes
an appendix that describes plug-in heat
pump water heaters. As reported, these
products are being designed as an
integrated heat pump and storage tank
for space-constrained installations (e.g.,
small closets) and to operate on a shared
120V/15A circuit. Indications are that
plug-in heat pump water heaters will be
marketed for residential use, have input
rates at or below the 12 kW threshold
to be considered a consumer electric
storage water heater, and have voltage
and amperage levels below the 250 V
and 24 A limits to be considered a ‘‘heat
pump type unit.’’ Based on the initial
information available, plug-in heat
pump water heaters would be covered
by either the current definition of
‘‘electric storage water heater’’ or ‘‘heat
pump type units.’’ As plug-in heat
pump water heaters are not currently
available on the market, DOE is not
19 Version 7.0 of NEEA’s Advanced Water Heater
Specification can be found at: www.neea.org/img/
documents/Advanced-Water-HeatingSpecification.pdf.
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1563
proposing any changes to the test
procedure specific to these products in
this NOPR. DOE may reevaluate this
tentative determination at such time as
when these models enter the market.
DOE has also identified heat pump
water heaters that use alternative heat
sources (e.g., water- or ground-source)
that, although more commonly installed
in commercial applications, do have
residential applications and are at or
below the 12kW limit to be considered
a consumer ‘‘water heater.’’ Alternative
source heat pump water heaters were
not prevalent in the market at the time
DOE established the current consumer
water heater test procedure and
therefore were not considered in the
development of the current DOE test
procedure. 79 FR 40542, 40566–40567
(July 11, 2014).
Significant changes and clarifications
to the test setup and test conditions
would be required to appropriately
represent the various alternative source
heat pump water heater components
and installation requirements. The
current test procedure for consumer
water heaters incorporates draw
patterns to represent an average period
of use for the products subject to the test
procedure. Section 5.4.1 of appendix E.
Alternative source heat pump water
heaters were not considered in the
development of the current draw pattern
requirements. Based on a current review
of the market, these water heaters
continue to have a small market share
and indications are that they are
predominantly used in commercial
applications. DOE currently does not
have data as to the use of such water
heaters as installed. Absent such data,
DOE is unable to develop and propose
test procedure provisions that would be
representative of such water heaters
during an average period of use. To the
extent there is no test procedure for
such covered water heaters, they would
not be subject to energy conservation
standards. Because of the limited market
share and unavailability of usage data,
DOE has tentatively determined not to
propose test procedures for these
products.
Based on the forgoing discussion,
DOE has tentatively determined that the
current definitions of ‘‘heat pump type’’
and ‘‘electric storage water heaters’’
adequately cover the electric heat pump
water heaters on the market that are
representative of residential use,
including ‘‘plug in’’ and alternative
source heat pump water heaters, and
that a separate definition for ‘‘electric
heat pump water heaters’’ is not needed
at this time. However, as discussed
previously in this NOPR, DOE is
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proposing to add a new definition to
cover heat pump only water heaters.
b. Gas-Fired Heat Pump Storage Water
Heater
In the April 2020 RFI, DOE requested
feedback on whether a separate
definition for ‘‘gas-fired heat pump
storage water heater,’’ similar to the
definition in the March 2019 ASHRAE
Draft 118.2, was needed or whether the
current DOE definitions in 10 CFR 430.2
for ‘‘gas-fired storage water heater’’ and
‘‘water heater,’’ which include ‘‘heat
pump type units,’’ would adequately
cover such products for the purpose of
performing the DOE test procedure. 85
FR 21104, 21110 (April 16, 2020). AHRI,
A.O. Smith, BWC, EEI, Rheem, Rinnai,
and SMTI recommended that DOE add
a separate definition for ‘‘gas-fired heat
pump storage water heater.’’ (AHRI, No.
17 at p. 4; A.O. Smith, No. 20 at p. 2;
BWC, No. 12 at p. 2; EEI, No. 8 at p. 3;
Rheem, No. 14 at p. 3; Rinnai, No. 13
at p. 4; SMTI, No. 19 at p. 2) A.O. Smith
further stated that the gas-fired storage
water heater input capacity limit (less
than or equal to 75,000 Btu/h) is not
appropriate for defining a gas-fired heat
pump storage water heater that is
representative of residential
applications. (A.O. Smith, No. 20 at p.
2) AHRI stated that a separate definition
for ‘‘gas-fired heat pump water heater’’
is appropriate and that DOE had already
established a definition for it as part of
the July 2014 final rule. (AHRI, No. 17
at p. 4) However, CEC stated there is no
need to add a definition for ‘‘gas-fired
heat pump storage water heater’’
because the definition currently in 10
CFR 430.2 for ‘‘gas-fired storage water
heater’’ and ‘‘water heater’’ includes
‘‘heat pump type units,’’ which
adequately covers gas-fired heat pump
storage water heaters. (CEC, No. 11 at p.
2) CEC argued that introducing the new
definition as suggested under the March
2019 ASHRAE Draft 118.2 would
indirectly limit the scope of heat pump
water heaters standards by limiting the
size of the gas-fired heat pump water
heaters to be tested. (Id.) NEAA agreed
that the current definitions for ‘‘gasfired storage water heater’’ and ‘‘heat
pump units’’ are adequate to cover gasfired heat pump storage water heaters
for purposes of testing, but the
commenter noted there is value in
creating a definition for market clarity.
(NEEA, No. 21 at p. 6)
In the July 2014 final rule, DOE
defined a ‘‘gas-fired heat pump water
heater’’ as ‘‘a water heater that uses gas
as the main energy source, has a
nameplate input rating of 75,000 Btu/h
(79 MJ/h) or less, has a maximum
current rating of 24 amperes (including
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all auxiliary equipment such as fans,
pumps, controls, and, if on the same
circuit, any resistive elements) at an
input voltage of no greater than 250
volts, has a rated storage volume not
more than 120 gallons (450 liters), and
is designed to transfer thermal energy
from one temperature level to a higher
temperature level to deliver water at a
thermostatically controlled temperature
less than or equal to 180 °F (82 °C).’’ 79
FR 40542, 40567 (July 11, 2014). DOE
also stated that gas-fired heat pump
water heaters are covered by the test
procedure established in the July 2014
final rule. Id. at 79 FR 40549. The
November 2016 final rule replaced this
definition with the current definition of
‘‘gas-fired storage water heater.’’ 81 FR
79261, 79320–79321 (Nov. 10, 2016).
The current definition of ‘‘water
heater,’’ which includes ‘‘heat pump
type units’’ was added in a final rule
published on February 7, 1989. 54 FR
6062, 6075. DOE reasoned in the
November 2016 final rule that, because
the definition of ‘‘gas-fired heat pump
water heater’’ is not used in DOE’s test
procedures or energy conservation
standards for consumer waters,
removing this definition will have no
effect on the implementation of DOE’s
regulations. 81 FR 79261, 79287.
Currently, a water heater that uses gas
as the main energy source, has a
nameplate input rating of 75,000 Btu/h
or less, and contains more than one
gallon of water per 4,000 Btu per hour
of input is a gas-fired storage water
heater. 10 CFR 430.2. If the gas-fired
storage water heater also has a heat
pump with a maximum current rating of
24 amperes at a voltage no greater than
250 volts, is designed to transfer thermal
energy from one temperature level to a
higher temperature level for the purpose
of heating water, including all ancillary
equipment such as fans, storage tanks,
pumps, or controls necessary for the
device to perform its function, it would
be a heat pump type unit. 10 CFR 430.2.
This definition of heat pump type unit
is not exclusive of gas-fired units.
The input rate of models currently in
development for residential application
are less than 20,000 Btu/h, which the
March 2019 ASHRAE Draft 118.2
defines as the limit for gas-fired heat
pump water heaters, and which is well
below the 75,000 Btu/h limit in DOE’s
regulations. Gas-fired heat pump water
heaters currently under design will
likely have voltage and amperage
requirements below the DOE ‘‘heat
pump type unit’’ requirements, as
electricity is not the main fuel source.
Recognizing that the market for heat
pump type units that are gas-fired is still
developing, limiting coverage to less
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than 20,000 Btu/h (consistent with
March 2019 ASHRAE Draft 118.2)
would not accommodate the potential
for future products designed for
residential applications that may have
input rates above 20,000 Btu/h.
Therefore, DOE has tentatively
determined that the definitions of ‘‘heat
pump type’’ and ‘‘gas-fired storage water
heaters’’ adequately cover the water
heaters that are within the ASHRAE
definition of ‘‘gas-fired heat pump water
heaters,’’ and a separate DOE regulatory
definition is not needed at this time.
Further, as DOE stated in the July 2014
final rule, gas-fired heat pump water
heaters are covered by the DOE test
procedure established in that rule. 79
FR 40542, 40549 (July 11, 2014).
c. Gas-Fired Instantaneous Water Heater
As discussed previously in this
document, a gas-fired instantaneous
water heater is a water heater that uses
gas as the main energy source, has a
nameplate input rating less than
200,000 Btu/h, and contains no more
than one gallon of water per 4,000 Btu
per hour of input. 10 CFR 430.2. In the
April 2020 RFI, DOE requested feedback
on the typical application of a specific
configuration of gas-fired instantaneous
water heaters, commonly referred to as
‘‘circulating gas-fired instantaneous
water heaters.’’ 85 FR 21104, 21113
(April 16, 2020). As explained in the
April 2020 RFI, DOE has found that
several manufacturers produce
consumer gas-fired instantaneous water
heaters that are designed to be used
with a volume of stored water (usually
in a tank, but sometimes in a
recirculating hot water system of
sufficient volume, such as a hydronic
space heating or designated hot water
system) in which the water heater does
not provide hot water directly to
fixtures, such as a faucet or shower
head, but rather replenishes heat lost
from the tank or system through hot
water draws or standby losses by
circulating water to and from the tank
or other system. Id. These circulating
gas-fired instantaneous water heaters are
typically activated by an aquastat 20
installed in a storage tank that is sold
separately or by an inlet water
temperature sensor. Id. DOE further
stated that while the products identified
by DOE are within the statutory and
regulatory definition of a consumer
water heater as a covered product, the
design and application of circulating
gas-fired instantaneous water heaters
makes testing to the consumer water
20 An ‘‘aquastat’’ is a temperature measuring
device typically used to control the water
temperature in a separate hot water storage tank.
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heater test procedure difficult, if not
impossible, as these products are not
capable of delivering water at the
temperatures and flow rates specified in
the UEF test method. Id.
In response to the April 2020 RFI,
AHRI, APGA, Rheem, and Rinnai
recommended generally that DOE
amend the regulatory definitions of gasfired instantaneous water heaters to
exclude models designed exclusively for
commercial use with input rates below
the consumer water heater input rate
limit (i.e., ≤200,000 Btu/h) and provided
circulating gas-fired instantaneous water
heaters as an example. (AHRI, No. 17 at
p. 2; APGA, No. 16 at pp. 1–2; Rheem,
No. 14 at p. 2; Rinnai, No. 13 at p. 2)
A.O. Smith addressed circulating gasfired water heaters specifically, stating
that these models are produced at input
rates both above and below the
consumer water heater input rate cut-off
for gas-fired instantaneous water
heaters, and that all circulating water
heaters, regardless of input rate, serve
commercial applications; as such, they
should be excluded from the consumer
water heater regulations. (A.O. Smith,
No. 20 at pp. 1–2) AHRI, Rheem, and
Rinnai stated that these types of water
heaters are sold into commercial
building applications and should not be
tested using a residential draw profile,
which would not be applicable. (AHRI,
No. 17 at p. 11; Rheem, No. 14 at p. 8;
Rinnai, No. 13 at p. 10)
Currently, an enforcement policy 21 is
in place addressing circulating water
heaters. As provided in the enforcement
policy, DOE will not seek civil penalties
for the failure to properly certify
covered products or the distribution in
commerce by a manufacturer or private
labeler of covered products that are not
in compliance with an applicable
energy conservation standard, if the
violation occurs on or before December
31, 2021, with respect to an individual
model of water heater that:
• Meets the statutory definition of an
instantaneous type of consumer water
heater per 42 U.S.C. 6291(27);
• Does not have an operational
scheme in which the burner or heating
element initiates and terminates heating
based on sensing flow;
• Has a water temperature sensor
located at the inlet of the water heater
or in a separate storage tank that is the
primary operating temperature means of
initiating and terminating heating;
• Must be used in combination with
a recirculating pump and either a
21 Enforcement policy for circulating water
heaters is available at: www.energy.gov/sites/prod/
files/2019/09/f66/Enforcement%20PolicyCirculatingWH.92019.pdf.
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separate storage tank or water
circulation loop in order to achieve the
water flow and temperature conditions
recommended in the manufacturer’s
installation and operation instructions;
• Is designed to provide outlet hot
water at a thermostatically controlled
temperature greater than 180 °F; and
• Meets the corresponding energy
conservation standards in 10 CFR
431.110.
As provided in the enforcement
policy, a water heater must first meet
the statutory definition of an
instantaneous type of consumer water
heater per 42 U.S.C. 6291(27) in order
to be a circulating water heater. Inherent
to being a water heater per 42 U.S.C.
6291(27), a product must be a
‘‘consumer product.’’ DOE’s authority
under the Energy Conservation Program
for Consumer Products Other Than
Automobiles established by EPCA (42
U.S.C. 6291–6309) applies to ‘‘consumer
products.’’ (See 42 U.S.C. 6292)
In relevant part, 42 U.S.C. 6291(1)
states that a ‘‘consumer product’’ means
any article of a type which, to any
significant extent, is distributed in
commerce for personal use or
consumption by individuals. Through
an examination of product literature,
DOE has found that circulating water
heaters are predominately marketed for
commercial applications. However, the
input rates of many of the available
models are below the maximum input
rate of a consumer water heater and can
therefore be suitable for residential
applications. As such, DOE has
tentatively determined that circulating
water heaters are covered ‘‘consumer
products.’’ Further, circulating water
heaters operate similarly to the heat
pump only water heaters discussed in
section III.A.1.a, which DOE tentatively
determined are marketed towards
consumers and have residential
applications (e.g., they extract water
from a storage tank, heat the water, and
return the heated water to the storage
tank). The circulating water heaters
currently on the market circulate water
at high flow rates (e.g., greater than 10
gpm) and are, for the most part,
designed to deliver water at a
temperature greater than 180 °F. These
characteristics suggest that the
circulating water heaters on the market
would not be appropriate for residential
applications. However, when
developing the test procedure currently
in appendix E, DOE is required to
develop a test procedure that applied, to
the maximum extent practicable, to all
water heating technologies in use and to
future water heating technologies. (42
U.S.C. 6295(e)(5)(H)) As a circulating
water heater could be designed to
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1565
operate in a similar manner to other
consumer water heaters (i.e., heat pump
only water heaters) and at conditions
appropriate for residential applications,
DOE is required to amend appendix E
to address these products.
DOE proposes to add the definition
described below for circulating water
heaters to 10 CFR 430.2. The proposed
definition also covers heat pump only
water heaters which are discussed in
section III.A.1.a in this NOPR. Test
procedure amendments for circulating
water heaters are discussed in section
III.C.9 of this document.
DOE proposes to define ‘‘circulating
water heater’’ at 10 CFR 430.2 as ‘‘an
instantaneous or heat pump type water
heater that does not have an operational
scheme in which the burner, heating
element, or compressor initiates and
terminates heating based on sensing
flow; has a water temperature sensor
located at the inlet of the water heater
or in a separate storage tank that is the
primary means of initiating and
terminating heating; and must be used
in combination with a recirculating
pump and either a separate storage tank
or water circulation loop in order to
achieve the water flow and temperature
conditions recommended in the
manufacturer’s installation and
operation instructions.’’
With regard to the other gas-fired
instantaneous water heaters referenced
by commenters, DOE has also examined
the market for gas-fired instantaneous
water heaters with an emphasis on
product lines with input rates both
above and below the consumer and
commercial input rate threshold of
200,000 Btu/h. The models with an
input rate at or below the 200,000
Btu/h threshold could be used in
consumer applications, are nearly
indistinguishable from water heaters
marketed and used in consumer
applications, and are completely selfcontained; that is, no other components
would be required for these products to
operate within a residence. As such,
DOE has tentatively determined that
these models continue to be considered
‘‘consumer products’’ and are subject to
the test procedures and energy
conservation standards for consumer
gas-fired instantaneous water heaters.
DOE has also examined gas-fired
water heaters with input rates of
200,000 Btu/h or less, containing less
than one gallon of water per 4,000
Btu/h of input, and with rated storage
volumes greater than 2 gallons. In the
July 2014 final rule, storage volume
requirements were removed from the
definition of a ‘‘gas-fired instantaneous
water heater.’’ 79 FR 40542, 40567 (July
11, 2014). In the December 2016 final
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rule, DOE stated that definitions for
consumer water heaters added to EPCA
under the National Appliance Energy
Conservation Act of 1987 (NAECA; Pub.
L. 100–12 (March 17, 1987)), which
amended EPCA, do not place any
limitation on the storage volume of
consumer water heaters. (42 U.S.C.
6291(27); 81 FR 96204, 96210 (Dec. 29,
2016)) DOE further stated that the
energy conservation standards
established by EPCA for consumer water
heaters apply to all consumer water
heaters regardless of storage volume. 81
FR 96204, 96210. DOE also
acknowledged that its delay in issuing
test procedures for such products, as
well as statements it has made in the
past, may have caused confusion about
whether these products are covered by
energy conservation standards for
consumer water heaters, and that
achieving compliance with the statutory
standards immediately would be quite
burdensome for industry. Id. at 81 FR
96211. As such, DOE stated that it will
not enforce the statutory standards
applicable to these products until some
point after DOE finalizes a conversion
factor and the converted standards
applicable to those products. Id. DOE
has tentatively determined that the
interpretation presented in the
December 2016 final rule for gas-fired
instantaneous water heaters with storage
volume greater than 2 gallons is still
valid.
d. Tabletop Water Heaters
On January 17, 2001, DOE published
a final rule (January 2001 final rule) that
established definitions and created a
separate product class for tabletop water
heaters. 66 FR 4474. A ‘‘tabletop water
heater,’’ was defined in the January
2001 final rule as a water heater in a
rectangular box enclosure designed to
slide into a kitchen countertop space
with typical dimensions of 36 inches
high, 25 inches deep, and 24 inches
wide. Id. at 66 FR 4497. The definition
for ‘‘tabletop water heater’’ was removed
from appendix E as part of the July 2014
final rule and was inadvertently not
added to 10 CFR 430.2. 79 FR 40542,
40567–40568 (July 11, 2014). However,
energy conservation standards for
tabletop water heaters are still specified
at 10 CFR 430.32(d).
In the April 2020 RFI, DOE requested
feedback on whether the previous
definition for ‘‘tabletop water heater’’ is
still appropriate, and whether such
products should continue to be
considered separately from other classes
of consumer water heaters. 85 FR 21104,
21108 (April 16, 2020). AHRI, A.O.
Smith, BWC, Rheem, and Rinnai
commented that the definition for
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‘‘tabletop water heater’’ is still
appropriate and should remain as a
separate product class. (AHRI, No. 17 at
p. 3; A.O. Smith, No. 20 at p. 2; BWC,
No. 12 at p. 2; Rheem, No. 14 at p. 2;
Rinnai, No. 13 at p. 2) EEI suggested that
the definition include a rated capacity
of at least 20 gallons and exclude the
phrases ‘‘rectangular box’’ and
‘‘designed to slide into a kitchen
countertop space’’ to make the
definition broader. (EEI, No. 8 at p. 3)
Keltech stated that point-of-use (POU)
units may benefit from being classified
as a ‘‘tabletop water heater’’ and that a
category should be created for POU
water heaters that can be installed under
a countertop. (Keltech, No. 7 at p. 1)
In the January 2001 final rule, DOE
separated tabletop water heaters from
the electric storage water heater product
class ‘‘due to strict size limitations for
these products.’’ 66 FR 4474, 4478 (Jan.
17, 2001). Tabletop water heaters are a
unique type of water heater that are
designed to fit into a countertop and
provide a working surface in the
installed location; as such, they are
inherently size-constrained. DOE has
tentatively determined that excluding
the phrases ‘‘rectangular box’’ and
‘‘designed to slide into a kitchen
countertop space’’ would make the
tabletop water heater definition broader
but would also remove the distinction of
the key features that distinguish
tabletop water heaters from electric
storage water heaters (i.e., the tabletop
water heater product class addresses the
very specific size limitations and
location installations associated with
these products). Further, the addition of
a minimum rated storage volume of 20
gallons would define a scope of
coverage that might not include the full
volume range of water heaters in a
rectangular box enclosure designed to
slide into a kitchen countertop space.
Therefore, DOE has tentatively
determined not to add a minimum rated
storage volume.
A POU water heater is, in general
terms, a water heater that is located
where the hot water is needed (e.g.,
under a sink or counter). Water heaters
that are installed under sinks or
counters are typically small electric
storage water heaters (30 gallons or less)
or electric instantaneous water heaters.
For small electric storage water heaters,
these products are currently covered by
the definition for electric storage water
heater, which does not have storage
volume requirements. See 10 CFR 430.2.
The test procedure for electric storage
water heaters varies slightly depending
on the delivery capacity of the water
heater, which is a result of the first-hour
rating test. See section 5.4.1 of appendix
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E. DOE has tentatively determined that
POU or small electric storage water
heaters are adequately covered by the
current DOE test procedure when tested
to the very small or low draw patterns.
The same can be said for electric
instantaneous water heaters, for which
the test procedure also varies slightly
depending on the delivery capacity of
the water heater, which is a result of the
Max GPM test. See section 5.4.1 of
appendix E.
For the reasons discussed previously,
DOE proposes to add the ‘‘tabletop
water heater’’ definition that was
removed from appendix E in the July
2014 final rule to 10 CFR 430.2.
e. Residential-Duty Commercial Water
Heaters
In the April 2020 RFI, DOE requested
comment on the definition for
‘‘residential-duty commercial water
heater,’’ which defines a category of
commercial water heaters that are
subject to the consumer water heater
test procedure. 85 FR 21104, 21108
(April 16, 2020). AHRI, A.O. Smith,
Rheem, and Rinnai supported the
current definition of ‘‘residential-duty
commercial water heater’’ and had no
recommended changes. (AHRI, No. 17 at
p. 3; A.O. Smith, No. 20 at p. 2; Rinnai,
No. 13 at p. 3; Rheem, No. 14 at p. 2)
Keltech recommended adding the
intended market for the water heater as
another criteria for determining whether
a water heater is a residential-duty
commercial water heater and stated that
if a water heater is not intended for sale
in a consumer setting, it should not be
held to consumer requirements.
(Keltech, No. 7 at p. 1) DOE
acknowledges that some water heaters,
which are intended for commercial use,
are covered by the residential-duty
commercial water heater definition and
tested and rated to the consumer water
heater test procedure and residentialduty commercial water heater energy
conservation standards. These water
heaters have characteristics that are
similar to water heaters with residential
applications and, as such, under 42
U.S.C. 6295(e)(5)(F), cannot be excluded
from being tested and rated using the
consumer water heaters test procedure
and residential-duty commercial water
heater energy conservation standards.
Further, DOE has tentatively determined
that whether a product is marketed as
commercial or residential may not
always be indicative of the intended
installation location. For example, water
heaters intended for residential use are
sometimes marketed as ‘‘commercialgrade’’ as a means to convey
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reliability.22 Therefore, DOE has
tentatively determined not to amend the
definition for ‘‘residential-duty
commercial water heater.’’
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B. Updates to Industry Standards
The current DOE test procedure in
appendix E references the following
industry standards:
• ASHRAE 41.1–1986 (Reaffirmed
2006), Standard Method for
Temperature Measurement (ASHRAE
41.1–1986 (RA 2006)); and
• ASTM D2156–09, (ASTM D2156–
09), Standard Test Method for Smoke
Density in Flue Gases from Burning
Distillate Fuels.
ASHRAE 41.1–1986 (RA 2006) was
superseded by ASHRAE 41.1–2013 on
January 30, 2013 (ASHRAE 41.1–2013).
ASHRAE 41.1–2013 was superseded by
ASHRAE 41.1–2020 on June 30, 2020.
Updates to ASHRAE 41.1 are discussed
in section III.B.1.
ASTM D2156–09 was reapproved
without modification in 2018 (ASTM
D2156–09 (RA 2018)). Therefore, DOE
proposes to update the reference of
ASTM D2156–09 to the most recent
industry standard (i.e., ASTM D2156–09
(RA 2018)). ASTM D2156–09 and ASTM
D2156–09 (RA 2018) directly reference
ASTM E97–1987 (W1991), which is
necessary to perform the procedures
within ASTM D216–09 and ASTM
D2156–09 (RA 2018). Therefore, DOE
also proposes to incorporate by
reference ASTM E97–1987 (W1991).
ASHRAE maintains a published water
heater test procedure titled, ‘‘ANSI/
ASHRAE Standard 118.2–2006 (RA
2015), Method of Testing for Rating
Residential Water Heaters’’ (ANSI/
ASHRAE 118.2–2006 (RA 2015)). The
ANSI/ASHRAE 118.2–2006 (RA 2015)
test procedure is similar to the DOE test
procedure that was in effect prior to the
July 2014 final rule, although neither
the former nor the current DOE
consumer water heater test procedure
reference ANSI/ASHRAE Standard
118.2–2006 (RA 2015). In March 2019,
ASHRAE published the March 2019
ASHRAE Draft 118.2, the second public
review draft of Board of Standards
Review (BSR) ANSI/ASHRAE Standard
118.2–2006R, ‘‘Method of Testing for
Rating Residential Water Heaters and
Residential-Duty Commercial Water
Heaters,’’ which DOE referenced in the
22 A water heater designed to be installed in
commercial applications will typically be used
more often and be subjected to environments that
are harsher than would be experienced by a water
heater designed to be installed in residential
application. Therefore, a ‘‘commercial-grade’’ water
heater could be considered more reliable, as it can
operate longer in such an environment without
malfunctioning.
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April 2020 RFI. 85 FR 21104, 21109–
21111 (April 16, 2020). In April 2021,
ASHRAE published substantive changes
to a previous public review draft 23 of
BSR ANSI/ASHRAE Standard 118.2–
2006R, ‘‘Method of Testing for Rating
Residential Water Heaters and
Residential-Duty Commercial Water
Heaters.’’ (April 2021 ASHRAE Draft
118.2) The March 2019 ASHRAE Draft
118.2 and April 2021 ASHRAE Draft
118.2 are examined together in section
III.B.2. Both the March 2019 ASHRAE
Draft 118.2 and April 2021 ASHRAE
Draft 118.2 are similar to the current
DOE test procedure but include some
differences throughout, some of which
would result in test procedure results
different from the current DOE test
procedure.
As discussed previously in this
document, DOE will adopt industry test
standards as DOE test procedures for
covered products and equipment, unless
such methodology would be unduly
burdensome to conduct or would not
produce test results that reflect the
energy efficiency, energy use, water use
(as specified in EPCA) or estimated
operating costs of that equipment during
a representative average use cycle. 10
CFR part 430, subpart C, appendix A,
Section 8(c). While DOE would only
consider adopting through
incorporation by reference (IBR) a
finalized version of ASHRAE 118.2,
DOE is interested in receiving
comments on the merits of the draft in
anticipation of such a possibility, or to
consider incorporating aspects of the
draft into a revised DOE test procedure.
The differences between the March 2019
ASHRAE Draft 118.2, the April 2021
ASHRAE Draft 118.2, and the DOE test
procedure are discussed in section
III.B.2 of this NOPR.
1. ASHRAE 41.1
As stated previously, ASHRAE 41.1–
1986 (RA 2006) was superseded by
ASHRAE 41.1–2013 and ASHRAE 41.1–
2013 was superseded by ASHRAE 41.1–
2020. ASHRAE 41.1–2013 removed the
aspirated wet bulb psychrometer
descriptions and stated they would be
included in the next revision to
ASHRAE 41.6, ‘‘Standard Method for
Humidity Measurement.’’ ASHRAE 41.6
was updated on July 3, 2014 and
included the aspirated wet bulb
psychrometer descriptions that were
23 The April 2021 ASHRAE Draft 118.2 shows
only the proposed substantive changes to the March
2019 ASHRAE Draft 118.2. All sections not
included in the April 2021 ASHRAE Draft 118.2 are
as proposed in the March 2019 ASHRAE Draft 118.2
or have not been changed in a way that their
content affects the results of the test procedure
proposed in the March 2019 ASHRAE Draft 118.2.
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removed in ASHRAE 41.1–2013.
ASHRAE 41.1–2013 also added
uncertainty analysis for temperature
measurements, information for
thermistor-type devices, descriptions for
thermopiles, and reorganized the
standard to be consistent with other
ASHRAE standards. ASHRAE 41.1–
2020 added conditional steady-state test
criteria and further updated the
standard to meet ASHRAE’s mandatory
language requirements.
Section 3.2.1 of appendix E requires
that temperature measurements be made
in accordance with ASHRAE 41.1–1986
(RA 2006), and section 3.2.2 of
appendix E provides accuracy and
precision requirements for air dry bulb,
air wet bulb, inlet and outlet water, and
storage tank temperatures. Sections
5.2.2.1 and 5.3.2 of appendix E
effectively require steady-state operation
in which the flow-activated water heater
is operating at the maximum input rate,
is supplied with water at a temperature
of 58 °F ±2 °F, and delivers water at a
temperature of 125 °F ±5 °F.
DOE reviewed ASHRAE 41.1–1986
(RA 2006), ASHRAE 41.1–2013, and
ASHRAE 41.1–2020 and found that the
sections most relevant to appendix E are
the temperature measurement sections
(i.e., sections 5 through 11 of ASHRAE
41.1–1986 (RA 2006), section 7 of
ASHRAE 41.1–2013, and section 7 of
ASHRAE 41.1–2020) 24 and the steadystate test criteria added in ASHRAE
41.1–2020. The information in the
temperature measurement sections of
the three versions of ASHRAE 41.1
examined does not vary significantly.
The additional steady-state test criteria
of ASHRAE 41.1–2020 varies
significantly from and is more stringent
than 25 the criteria specified in sections
5.2.2.1 and 5.3.2 of appendix E;
however, the appendix E criteria
supersedes those in ASHRAE 41.1–
2020. DOE has tentatively determined
that updating the reference of ASHRAE
41.1–1986 (RA 2006) to the most recent
version of the industry standard (i.e.,
ASHRAE 41.1–2020) would not have a
significant effect on the test results, as
the content of the relevant sections of
the ASHRAE 41.1 standards have not
changed significantly and the new
24 Sections 5 through 11 of ASHRAE 41.1–1986
(RA 2006) were combined into section 7 of
ASHRAE 41.1–2013.
25 If adopted, section 5.5.3 of ASHRAE 41.1–2020
would be used to determine steady-state operation
within sections 5.2.2.1 and 5.3.2 of appendix E.
Using this criteria, a flow-activated water heater
delivering water between 120 °F and 121 °F, which
is within the current delivery temperature range of
125 °F ±5 °F, would not be considered in steadystate due to the difference in temperature between
the average of the sample and the set point
temperature.
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content published in ASHRAE 41.1–
2020 is superseded by appendix E. As
such, DOE proposes to update the
reference of ASHRAE 41.1–1986 (RA
2006) to ASHRAE 41.1–2020. ASHRAE
41.1–2020 references ASHRAE 41.6–
2014 and requires its use when
measuring the wet bulb temperature.
The wet bulb temperature is required
when testing heat pump water heaters to
appendix E and, therefore, DOE
proposes to incorporate by reference
ASHRAE 41.6–2014.
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2. ASHRAE 118.2
a. Scope
Section 2 of the March 2019 ASHRAE
Draft 118.2 defines the scope of
products covered by the industry test
standard more narrowly than the
definitions for consumer water heaters
and relevant commercial water heater
definitions contained in EPCA. For
example, section 2 of the March 2019
ASHRAE Draft 118.2 limits the storage
volume for storage-type water heaters to
120 gallons or less and limits the
maximum delivery temperature to
180 °F (82 °C), whereas EPCA does not
define limits on storage volume or
maximum delivery temperature (42
U.S.C. 6291(27); 42 U.S.C. 6311(12)(A)–
(B).
In the April 2020 RFI, DOE requested
comment on whether the March 2019
ASHRAE Draft 118.2 test method could
be applied to water heaters beyond the
scope defined in the March 2019
ASHRAE Draft 118.2 to cover all water
heaters included within the scope of
DOE’s definitions for consumer water
heaters and residential-duty commercial
water heaters. 85 FR 21104, 21110
(April 16, 2020). And if modifications to
the March 2019 ASHRAE Draft 118.2
would be required, DOE requested
comment on what those modifications
should be. Id. CA IOUs and Rinnai
expressed their understanding that the
March 2019 ASHRAE Draft 118.2
applies to all water heaters within the
current scope of DOE’s test procedure.
(CA IOUs, No. 18 at p. 3; Rinnai, No. 13
at p. 5) A.O. Smith stated that most
aspects of the March 2019 ASHRAE
Draft 118.2 could be applied to water
heaters beyond the scope defined in
section 2 of the March 2019 ASHRAE
Draft 118.2 with similar characteristics.
(A.O. Smith, No. 20 at p. 3) Rheem
supported application of the March
2019 ASHRAE Draft 118.2 test method
to cover a broader scope, including all
water heaters within DOE’s definitions
of consumer water heaters. However,
Rheem commented that modification
may be required to address key
differences, along with validation
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testing of any changes. (Rheem, No. 14
at pp. 3)
The April 2021 ASHRAE Draft 118.2
did not propose changes to the scope;
therefore, section 2 of the April 2021
ASHRAE Draft 118.2 is the same as the
March 2019 ASHRAE Draft 118.2. DOE
has tentatively reached a similar
conclusion as the commenters that the
March 2019 ASHRAE Draft 118.2 and
April 2021 ASHRAE Draft 118.2 could
be applied to water heaters that are
outside of the scope found in section 2
of the March 2019 ASHRAE Draft 118.2
and within the scope of DOE’s current
consumer water heater test procedure.
As noted previously in this section, the
March 2019 ASHRAE Draft 118.2 scope
limits the maximum rated storage
capacity at 120 gallons and the
maximum delivery temperature at
180 °F; whereas the scope prescribed by
EPCA and the relevant implementing
regulations does not include these
limits. Further, DOE has found through
testing that models with rated storage
volumes above 120 gallons or that can
deliver water above 180 °F can be tested
to DOE’s consumer water heater test
procedure. Given the similarities
between the current DOE test procedure
and the March 2019 ASHRAE Draft
118.2 and April 2021 ASHRAE Draft
118.2, such models could also be tested
using the ASHRAE test standard.
Therefore, DOE has tentatively
determined that the test procedure
presented in the March 2019 ASHRAE
Draft 118.2 and the April 2021 ASHRAE
Draft 118.2 could be used to test water
heaters outside of the scope presented
in section 2 of the March 2019 ASHRAE
Draft 118.2.
b. Test Setup
Figures
Section 6 of the March 2019 ASHRAE
Draft 118.2 includes new figures that
provide greater detail illustrating how to
set up a water heater for test. For
example, a by-pass (purge) loop is
added to the inlet water line in Figures
1 through 8. Additional figures include:
A test set-up for a storage water heater
with a side inlet water line and top
outlet water line; a test set-up for an
instantaneous water heater with
connections on the top; the placement
of a thermal break in the inlet water line
(the thermal break is added to the test
set-up to prevent heat from traveling up
the inlet piping into the by-pass loop
section, as discussed in the next
subsection); and two configurations for
the thermocouple tree if it needs to be
installed through the outlet water line.
In the April 2020 RFI, DOE requested
feedback on whether the figures in
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appendix E should be updated to
include additional detail, including the
detail provided in the figures in the
March 2019 ASHRAE Draft 118.2. 85 FR
21104, 21110 (April 16, 2020). If
thought to be necessary, DOE asked that
commenters address whether the
additional specificity provided in the
figures could be too restrictive for the
purpose of the DOE test procedure, or
whether such specificity would be
justified by improving reproducibility of
test results. Id. AHRI, A.O. Smith, CA
IOUs, CSA, NEEA, Rheem, and Rinnai
recommended that the figures in
appendix E be updated to include
additional detail in alignment with
ASHRAE 118.2. (AHRI, No. 17 at p. 5;
A.O. Smith, No. 20 at p. 3; CA IOUS,
No. 18 at p. 3; CSA, No. 10 at p. 3;
NEEA, No. 21 at p. 6; Rheem, No. 14 at
p. 4; Rinnai, No. 13 at p. 5) Rheem
stated further that the figures in the
March 2019 ASHRAE Draft 118.2
represent test set-up configurations that
have been utilized by the AHRI contract
laboratories and were also developed
through a best practices effort to
improve test consistency and
repeatability across different labs.
(Rheem, No. 14 at p. 4) However, A.O.
Smith suggested that any updates to the
figures in appendix E be used for
reference only and not be required, in
order to avoid being overly restrictive.
(A.O. Smith, No. 20 at p. 3)
Upon further comparison of the
figures within the March 2019 ASHRAE
Draft 118.2 and appendix E, DOE found
that the location in which the inlet
temperature is measured in figures 2A,
2B, and 3 of the March 2019 ASHRAE
Draft 118.2 is different than in the
corresponding figures 2 and 3 within
appendix E. In the March 2019 ASHRAE
Draft 118.2, the inlet temperature is
measured on the upstream side of the
heat trap formed by the U-bend in the
required piping, while in appendix E
the inlet temperature measurement
location is on the downstream side of
the U-bend. All figures in the March
2019 ASHRAE Draft 118.2 have the inlet
temperature location on the upstream
side of the U-bend, while the figures in
appendix E vary depending on the type
of water heater being tested.
Maintaining the same inlet temperature
location for all water heater types would
simplify the test setup as compared to
the current requirements of appendix E.
Further, given the short pipe distance
between the upstream and downstream
side of the U-bend (on the order of a few
inches), it is unlikely that changing the
location from the downstream side to
the upstream side would result in a
measurable difference in temperature.
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However, DOE does not have adequate
test data to fully understand the effect
that changing the location of the inlet
temperature measurement will have on
test results and therefore is not
proposing the use of the inlet
temperature locations specified in the
March 2019 ASHRAE Draft 118.2. DOE
welcomes information or data that may
demonstrate any impact of inlet
temperature measurement location on
energy efficiency results.
Thermal Break
Section 6 of the March 2019 ASHRAE
Draft 118.2 includes new figures that
provide greater detail illustrating how to
set up a water heater for test. These
additional figures include the
installation location of a thermal break
in the inlet water line. Figure 9 of the
March 2019 ASHRAE Draft 118.2 shows
the thermal break installed in greater
detail than the other figures and
provides more detail on the material
properties of the thermal break. The
thermal break is added to the test set-up
to prevent heat from traveling up the
inlet piping into the by-pass loop
section. When purging before a draw,
any heat that is transferred from the
water heater through the inlet piping to
the by-pass loop section would be lost,
as the by-pass loop is replenished with
cold supply water. The thermal break
helps to prevent this heat loss.
In the April 2020 RFI, DOE requested
feedback on whether a definition of
‘‘thermal break’’ 26 should be added to
its consumer water heater test
procedure. 85 FR 21104, 21110 (April
16, 2020). AHRI, A.O. Smith, BWC,
CSA, Keltech, NEEA, Rheem, and
Rinnai supported the addition of a
definition for ‘‘thermal break’’ to the test
procedure. (AHRI, No. 17 at p. 5; A.O.
Smith, No. 20 at p. 3; BWC, No. 12 at
p. 2; CSA, No. 10 at pp. 3; Keltech, No.
7 at p. 1; NEEA, No. 21 at p. 6; Rheem,
No. 14 at p. 4; Rinnai, No. 13 at p. 5)
However, CEC argued that there is no
need to add the definition to the test
procedure since the definition can be
incorporated by referencing a finalized
version of ASHRAE 118.2. (CEC, No. 11
at p. 2)
In the April 2020 RFI, DOE requested
feedback on the necessity of a thermal
break if no by-pass or purge loop is
included in the test set-up. 85 FR 21104,
21110 (April 16, 2020). AHRI, A.O.
Smith, and Rinnai stated that a thermal
break should be included in the test set26 A ‘‘thermal break’’ is defined in the March 2019
ASHRAE Draft 118.2 as a nipple made of material
that has thermal insulation properties (e.g., plastics)
to insulate the by-pass loop from the inlet piping.
It should be able to withstand a pressure of 150 psi
and a temperature of 150 °F.
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up regardless of whether there is a bypass or purge loop. (AHRI, No. 17 at p.
5; A.O. Smith, No. 20 at p. 3; Rinnai,
No. 13 at p. 5) CSA, NEEA, and Rheem
stated that a thermal break is not needed
if no by-pass or purge loop is present.
(CSA, No. 10 at p. 4; NEEA, No. 21 at
p. 6; Rheem, No. 14 at p. 4)
Thermal breaks are not typically
installed in the field. Therefore,
installation of a thermal break is not
representative of an actual installation
configuration. The purpose of a thermal
break is to minimize unrepresentative
effects of other parts of the test setup. A
by-pass loop is a method test labs use
to ensure inlet water temperatures are
within the bounds of the test procedure
(i.e., within 58 °F ±2 °F by the first
measurement of the draw, which occurs
at either 15 or 5 seconds from the start
of draw when testing to the first-hour
rating or 24-hour simulated-use test,
respectively), but its inclusion in the
test setup can create a condition
whereby a constant low temperature can
remove energy from the water heater at
a higher rate than would be removed in
the field. Heat naturally travels through
the inlet piping during standby, and the
flow rates and inlet temperatures
required by the test procedure do not
always counteract this heating of the
inlet piping before the required inlet
temperature measurements are taken.
The addition of a thermal break can
help prevent these unrepresentative
tank losses due to the by-pass loop by
creating a barrier between the highly
conductive piping materials. The
inclusion of a thermal break in test
setups that use a by-pass loop would
likely result in test results that are more
representative than a test setup with a
by-pass loop and no thermal break.
However, use of a by-pass loop is not
the only possible test setup for meeting
the test conditions within appendix E
and it is unclear the effect that requiring
a thermal break in test setups would
have on the results from testing using a
setup other than one employing a bypass loop. Absent such information DOE
is not proposing to require the use of a
thermal break at this time. Therefore,
DOE has tentatively determined that a
definition for ‘‘thermal break’’ is not
necessary to include, and DOE is not
proposing one in this NOPR.
In the April 2020 RFI, DOE requested
feedback on whether the maximum
temperature the thermal break must be
able to withstand would appropriately
be set at 150 °F, as is set in the March
2019 ASHRAE Draft 118.2. 85 FR 21104,
21110 (April 16, 2020). AHRI, A.O.
Smith, BWC, CSA, Rheem, and Rinnai
commented that a temperature of at
least 150 °F is an appropriate
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temperature for a thermal break to be
able to withstand. (AHRI, No. 17 at p.
5; A.O. Smith, No. 20 at p. 3; BWC, No.
12 at p. 2; CSA, No. 10 at pp. 3–4;
Rheem, No. 14 at p. 4; Rinnai, No. 13
at p. 5–6) AHRI and BWC further
commented that a thermal break should
be made of plastic or another material
that is not thermally conductive. (AHRI,
No. 17 at p. 5; BWC, No. 12 at p. 2)
Keltech stated that thermal breaks
should be able to withstand a maximum
temperature of at least 200 °F, stating
that 150 °F might pose a problem for
water heaters capable of producing more
than 125 °F. (Keltech, No. 7 at p. 1)
The thermal break is installed on the
inlet water line, upstream of the
thermocouple measuring the inlet water
temperature. DOE examined its test data
and found that, when water was not
being drawn off, the maximum
temperature measured by the
thermocouple measuring the inlet water
temperature never exceeded 100 °F.
Therefore, a thermal break that is
installed upstream of the thermocouple
measuring the inlet water temperature
would not experience water
temperatures exceeding 100 °F.
However, as stated previously, DOE is
not proposing to require the use of a
thermal break and, as such, does not
need to propose the maximum
temperature the thermal break must be
able to withstand.
c. First-Hour Rating
Flow Rate
The April 2021 ASHRAE Draft 118.2
indicates that the flow rate for water
heaters with rated storage volumes less
than 20 gallons would be 1.5 ±0.25 gpm
(5.7 ±0.95 L/min). DOE has identified
consumer water heaters with storage
volumes less than 20 gallons and with
input rates near or at the maximum
input rate specified at 10 CFR 430.2 (i.e.,
water heaters with low volume and high
input rate). Section 5.3.3, ‘‘First-Hour
Rating Test’’ of appendix E requires that
water heaters with a storage volume less
than 20 gallons be tested at 1.0 ±0.25
gallons per minute (gpm) (3.8 ±0.95
liters (L)/minute (min)), as opposed to
3.0 ±0.25 gpm (11.4 ±0.95 L/min)
required for water heaters with rated
storage volumes greater than or equal to
20 gallons. Water heaters with low
volume and high input rates can
potentially operate indefinitely at the
3.0 ±0.25 gpm (11.4 ±0.95 L/min) flow
rate. When tested as currently required
by appendix E, such products would
have a measured FHR around 60 gallons
(227 L) and, therefore, would be
required to use the medium draw
pattern, although such models could be
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used in applications similar to water
heaters that are required to test using
the high draw pattern (e.g., flowactivated instantaneous water heaters
with high input rates and storage water
heaters with greater than 20 gallons
stored water and high input rates
and/or volumes). As such, the current
method of testing these products may
not best represent how they are used in
the field.
In the April 2020 RFI, DOE requested
feedback on the consumer water heater
test procedure with respect to testing
the delivery capacity of non-flow
activated water heaters with low volume
and high input rate. 85 FR 21104, 21114
(April 16, 2020). If amendments were
thought to be warranted, DOE requested
comment on what method(s) would be
appropriate for determining the delivery
capacity of such models and what
attributes can be used to distinguish
these water heaters from non-flow
activated water heaters more
appropriately tested by the FHR test. Id.
Rheem stated that there is a need to
update the test procedure for testing
delivery capacity of non-flow activated
water heaters with low volume and high
input rate. (Rheem, No. 14 at p. 9) DOE
submitted a comment on this issue to
the March 2019 ASHRAE Draft 118.2,
and a solution was proposed in the
April 2021 ASHRAE Draft 118.2 in
which the flow rate for water heaters
with rated storage volumes less than 20
gallons would be 1.5 ±0.25 gpm (5.7
±0.95 L/min) instead of the 1.0 ±0.25
gpm (3.8 ±0.95 L/min) currently
specified in the consumer water heater
test procedure. This change would
allow a water heater that can run
continuously (i.e., low volume and high
input rate) to have a FHR that would
correspond to the high draw pattern.
Further, lower capacity water heaters
would not be able to continuously
deliver hot water at 1.5 gpm, which
would result in them continuing to be
rated in a lower draw pattern.
DOE tested three electric storage
water heaters with rated storage
volumes below 20 gallons to the current
DOE FHR test (i.e., 1.0 ±0.25 gpm (3.8
±0.95 L/min)) and a FHR test at a flow
rate of 1.5 ±0.25 gpm (5.7 ±0.95 L/min).
All three electric storage water heaters
are rated in the very small draw pattern
(i.e., they have low input rates). The
three electric storage water heaters were
tested 4 times to each version of the
FHR test (i.e., 8 tests per unit and 24
tests total). The results of the tests are
shown in Table III.1.
TABLE III.1—AVERAGE FIRST-HOUR RATING BASED ON A FLOW RATE OF 1.0 gpm AND 1.5 gpm
Average
FHR at
1.0 gpm
(3.8 L/min)
(gallons)
Unit No.
Average
FHR at
1.5 gpm
(5.7 L/min)
(gallons)
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1 .....................
2 .....................
3 .....................
7.3
6.4
6.9
As shown in Table III.1, changing the
flow rate from 1.0 gpm to 1.5 gpm
resulted in an average change in FHR
between ¥2.2 percent and +4.7 percent.
As the FHR rating did not increase
above 10 gallons (i.e., the threshold for
determining whether to test to the very
small or low draw patterns during the
24-hour simulated-use test) when tested
at 1.5 gpm, the water heaters would
continue to be tested to the very small
draw pattern when tested to the 24-hour
simulated-use test.
Based on the testing of the three
models, changing the flow rate during
the FHR test for water heaters with a
rated storage volume less than 20
gallons from 1.0 ±0.25 gpm (3.8 ±0.95
L/min) to 1.5 ±0.25 gpm (5.7 ±0.95 L/
min) would have a relatively minimal
impact on the FHR for water heaters
with low input rates, and the resultant
FHR and associated draw pattern for the
24-hour simulated-use test would still
be representative of the expected use in
the field. However, for water heaters
with high input rates the change in flow
rate could significantly increase the
FHR and result in some models being
tested and rated for UEF using a higher
draw pattern, which would provide
ratings that are more representative of
their actual use. For these reasons, DOE
is proposing to change the flow rate
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7.5
6.2
7.2
during the FHR test for water heaters
with a rated storage volume less than 20
gallons from 1.0 ±0.25 gpm (3.8 ±0.95
L/min) to 1.5 ±0.25 gpm (5.7 ±0.95 L/
min). This proposed change is also
consistent with the April 2021 ASHRAE
Draft 118.2, and, in development of the
final rule, DOE will consider the flow
rate as finalized in the update to
ASHRAE 118.2.
Initiation Criteria
The April 2021 ASHRAE Draft 118.2
includes additional criteria defining the
start of the FHR test, as compared to
DOE’s test procedure. Section 5.3.3.3 of
appendix E of the current DOE test
procedure states that prior to the start of
the FHR test, if the water heater is not
operating (i.e., heating water), initiate a
draw until cut-in 27 (i.e., when the water
heater begins heating water). The draw
is then terminated any time after cut-in,
and the water heater is operated until
cut-out.28 Once the maximum mean
27 ‘‘Cut-in’’ is defined in section 1 of appendix E
as ‘‘the time when or water temperature at which
a water heater control or thermostat acts to increase
the energy or fuel input to the heating elements,
compressor, or burner.’’
28 ‘‘Cut-out’’ is defined in section 1 of appendix
E as ‘‘the time when or water temperature at which
a water heater control or thermostat acts to reduce
to a minimum the energy or fuel input to the
heating elements, compressor, or burner.’’
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tank temperature is observed after cutout, the initial draw of the FHR test
begins. Section 7.3.3.3 of the April 2021
ASHRAE Draft 118.2 specifies that the
draw preceding the initial draw of the
FHR test must proceed until the outlet
temperature drops 15 °F below the
maximum outlet temperature observed,
or until the draw time limit 29 is
reached. If the draw time limit is
reached before the outlet temperature
drops 15 °F below the maximum outlet
temperature observed, then the main
heating source of the water heater is
shut off and the draw is continued until
the outlet temperature has dropped
15 °F below the maximum outlet
temperature. Requiring the outlet
temperature to drop 15 °F below the
maximum outlet temperature may
provide a more consistent starting
condition for the FHR test compared to
the pre-conditioning method specified
in the current DOE test procedure
because draws of varying lengths can
create different internal tank
temperature profiles. Thus, the
additional requirement to tie the length
29 The draw time limit is the rated storage
capacity divided by the flow rate times 1.2 (i.e., for
a 75-gallon water heater the draw time limit would
be 30 minutes, or 75 gallons divided by 3 gpm times
1.2).
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of the initial draw to a specific outlet
temperature, which in some cases
would extend the draw length as
compared to the current DOE test
procedure, could increase the
repeatability of the FHR test.
The March 2019 ASHRAE Draft 118.2
specified two criteria for terminating the
water draw prior to the start of the FHR
test: A 15 °F drop in outlet temperature
from the maximum outlet temperature
observed and a cut-in. The draft
requirement for a cut-in was replaced
with the draw time limit in the April
2021 ASHRAE Draft 118.2.
In the April 2020 RFI, DOE requested
feedback on whether the addition of an
outlet temperature drop criterion for
terminating the water draw prior to the
start of the FHR test within the March
2019 ASHRAE Draft 118.2 is
appropriate and/or necessary. 85 FR
21104, 21109 (April 16, 2020). If an
outlet temperature drop criterion is
appropriate, DOE requested comment
and data on whether 15 °F is sufficiently
representative, given consumer
expectation, or whether a different
threshold should be considered. Id. DOE
also requested information on any
potential impact to the testing burden
that would result from an outlet
temperature drop criterion. Id. Further,
DOE requested comment on how to
address water heaters that would not
meet both initiation criteria (i.e., both a
cut-in and an outlet temperature drop)
due to the ability to continuously
deliver hot water at the prescribed test
conditions. Id. AHRI generally agreed
that the 15 °F drop is sufficiently
representative. However, AHRI stated
there are oil-fired water heaters
available that cannot achieve this
temperature drop. AHRI recommended
that additional review and testing be
done to determine how to address water
heaters that would not meet both
initiation criteria (i.e., the 15 °F drop in
outlet water temperature and a cut-in).
(AHRI, No. 17 at p. 4) A.O. Smith, BWC,
NEEA, Keltech, Rheem, and Rinnai
agreed with AHRI’s statements. (A.O.
Smith, No. 20 at p. 2; BWC, No. 12 at
p. 3; Keltech, No. 7 at p. 1; NEEA, No.
21 at p. 5; Rheem, No. 14 at p. 2; Rinnai,
No. 13 at p. 3) CSA stated that it is part
of a working group for ASHRAE Draft
118.2 to address this issue. (CSA, No. 10
at p. 2) NEEA stated that for water
heaters with enough output capacity to
never drop 15 °F, the FHR test is not
necessary, and the water heater should
be tested to the Max GPM test, even if
the water heater is not technically flowactivated. (NEEA, No. 21 at p. 5)
The combination of the 15 °F drop in
outlet water temperature and the draw
time limit criteria to the start of the FHR
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test would provide a more repeatable
pre-FHR draw, as the criteria to end the
draw would be explicitly stated (in
contrast to the current test procedure,
which allows for any length of pre-FHR
test draw, as long as a cut-in occurs
before the end of the draw). Because the
pre-FHR test draw would be more
repeatable, the available energy content
of the tank at the start of the FHR test
would be more consistent among
different test runs. In both the current
DOE test procedure and the procedure
in the April 2021 ASHRAE Draft 118.2,
the FHR test is initiated after a cut-out
from the recovery that occurs due to the
pre-FHR test draw. Therefore, in both
cases, the water heater can be
considered ‘‘fully heated’’ and to have
similar internal energy content,
although differences may be present due
to the internal water temperature
gradient throughout the tank. However,
it is unclear how these differences in
internal tank temperature will affect the
test results. Absent information as to the
impact of the differences in internal
tank temperature on the test results,
DOE is not proposing to amend
appendix E to include the pre-FHR test
conditioning proposed in the April 2021
ASHRAE Draft 118.2.
Additionally, in the April 2020 RFI,
DOE raised concerns over high input
rate water heaters that can heat water
quicker than it is being drawn off. 85 FR
21104, 21113–21114 (April 16, 2020).
The solution 30 presented in the April
2021 ASHRAE Draft 118.2 was the
addition of a draw time limit, which
eliminates the chances of an indefinite
water draw. The procedure currently in
appendix E 31 also would not allow an
indefinite draw and, as stated
previously, it is unclear the effect the
draw time limit proposal would have on
test results. Therefore, DOE is not
proposing to include the draw time
limit within appendix E.
DOE agrees in principle with NEEA
that the Max GPM test may provide a
representative value of delivery capacity
and could be used to determine the
appropriate draw pattern of a water
heater with a sufficiently high input rate
and low storage volume, despite not
being flow-activated. However, it is
unclear at this time how these types of
non-flow activated water heaters could
be separated from other non-flow
activated water heaters that are
appropriately tested with the FHR test
30 The draw time limit solution was the result of
the working group in which CSA stated it was a
part of. (CSA, No. 10 at p. 2)
31 Appendix E requires that the pre-FHR test draw
be terminated after the water heater initiates a
recovery.
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and would be inappropriately tested
with the Max GPM test.
Minimum Outlet Temperature
Section 7.3.3.3 of the March 2019
ASHRAE Draft 118.2 and section 7.3.3.4
of the April 2021 ASHRAE Draft 118.2
include additional criteria regarding
water draws during the FHR test, as
compared to the current DOE test
procedure. The FHR test required in
section 5.3.3 of appendix E specifies a
series of water draws over the course of
one hour. After each water draw is
initiated, the draw is terminated when
the outlet water temperature decreases
15 °F from the maximum outlet water
temperature measured during the draw.
For example, if after initiating a water
draw, the outlet water temperature
reaches a maximum temperature of
125 °F, the water draw would continue
until the outlet water temperature drops
to 110 °F, at which time the water draw
would be terminated. Section 7.3.3.4 of
the April 2021 ASHRAE Draft 118.2
specifies that water draws during the
FHR test terminate if either: (1) The
outlet water temperature decreases 15 °F
from the maximum outlet water
temperature measured during the draw,
or (2) the outlet water temperature
decreases to 105 °F, regardless of the
maximum outlet water temperature
measured during the draw. Setting a
minimum temperature threshold of
105 °F would reflect that in practice
because consumers would likely stop
drawing water when it gets below
105 °F, as the water would no longer be
considered ‘‘hot.’’
In the April 2020 RFI, DOE requested
feedback on whether the addition of a
minimum outlet temperature as a
criterion for terminating draws during
the FHR test is appropriate and/or
necessary. 85 FR 21104, 21109 (April
16, 2020). If a minimum outlet
temperature criterion is appropriate,
DOE requested comment and data on
whether 105 °F would be sufficiently
representative given consumer
expectation, or whether a different
threshold should be considered. Id. DOE
also requested information on any
potential impact this minimum outlet
temperature may have on testing
burden. Id. BWC and NEEA supported
the minimum outlet temperature of
105 °F for terminating draws of the FHR
test. (BWC, No. 12 at p. 2; NEEA, No.
21 at p. 5) Rheem supported a minimum
outlet temperature, but suggested a
100 °F limit would be more appropriate
and would better represent usable hot
water temperatures, especially when
considering electric water heaters used
for point-of-use, such as handwashing
applications. (Rheem, No. 14 at p. 3)
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AHRI and Rinnai stated that a 15 °F
drop in outlet temperature or 105 °F
minimum outlet temperature,
whichever is higher, would be
sufficiently representative. (AHRI, No.
17 at p. 4; Rinnai, No. 13 at p. 4) A.O.
Smith and Rheem suggested more
testing and investigation are necessary
before any decisions are made. (A.O.
Smith, No. 20 at p. 2; Rheem, No. 14 at
p. 3) CSA stated that, when testing to
the March 2019 ASHRAE Draft 118.2,
all draws would be terminated at 105 °F
regardless of outlet temperature, but
stated that this can potentially create a
bias for conducting the procedure at the
higher end of 125 ±5 °F tolerance. CSA
further stated that some water heaters
start stacking 32 after the first draw,
resulting in the outlet temperature going
above 130 °F during the FHR test, and
questioned how that would affect the
overall FHR and draw pattern bin. (CSA,
No. 10 at p. 2)
Based on a review of existing test
data, the 105 °F outlet temperature
criteria would affect only a small
number of tests, if any. The test
currently requires that the draw be
terminated after a 15 °F drop in outlet
temperature, and the outlet temperature
is required to be between 120 °F and
130 °F when setting the thermostat.
Therefore, the outlet temperature is
unlikely to be below 105 °F during the
test, as most draws should terminate
before that point. The maximum outlet
temperature of the draw would have to
be below 120 °F for the 105 °F criteria to
be triggered. As a result, DOE
understands CSA’s comment that all
draws will be terminated at 105 °F, if
tested to ASHRAE Draft 118.2, to be
incorrect. Section 7.3.3.4 of the April
2021 ASHRAE Draft 118.2 includes a
statement that requires the draw be
terminated at 105 °F or when the outlet
temperature is 15 °F below the
32 ‘‘Stacking’’ refers to when a storage water
heater has hot water within the storage tank that is
well above the temperature that is typically stored,
which can result from successive short duration
draws in a short amount of time. During typical
operation, a draw removes hot water from the top
of the storage tank, and the removed water is
replaced with cold water that enters near the
bottom the tank. The thermostat that controls the
burner or element operation is also located near the
bottom of the tank. Repeated short-duration draws
result in multiple ‘‘bursts’’ of cold water entering
the bottom of the tank; however, because the draws
are short-duration, the total amount of water drawn
is relatively small, and the temperature at the top
of the tank may remain ‘‘hot’’ at the target setpoint.
These short bursts of cold water entering near the
thermostat may trigger a cut-in, and the water
heater will begin heating despite the temperature at
the top of the tank still being hot at the target
setpoint. As the already-hot tank is being heated
further, the temperature within the tank increases
above the temperature that the water heater typical
operates.
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part of the FHR calculation, in the case
that a draw is not initiated prior to one
hour from the start of the test but is
imposed at that time before the water
has been heated to the specified
temperature to initiate the draw. 85 FR
21104, 21111 (April 16, 2020). DOE
further requested feedback on the effect
that removing the scaling of the final
draw volume would have on the rated
FHR, draw pattern, and rated UEF
values of the various types of non-flow
activated water heaters that are tested to
the FHR test. Id. In response, AHRI,
A.O. Smith, BWC, Rheem, Rinnai, and
SMTI suggested that DOE remove the
final draw volume scaling calculation,
which would be consistent with the
March 2019 ASHRAE Draft 118.2.
(AHRI, No. 17 at p. 6; A.O. Smith, No.
20 at p. 3; BWC, No. 12 at p. 3; Rheem,
Scaling of the Last Draw Volume
No. 14 at p. 5; Rinnai, No. 13 at p. 6;
Section 5.3.3.3 of appendix E includes SMTI, No. 19 at p. 3) AHRI, A.O. Smith,
a provision for the FHR test requiring
Rinnai, and Rheem further stated that
that if the final draw is not initiated
removing the final draw volume scaling
prior to one hour from the start of the
would have minimal impact on the
test, then a final draw is imposed at the
rated FHR, draw pattern, and rated UEF
elapsed time of one hour. In this
values. (AHRI, No. 17 at p. 6; A.O.
situation, calculations presented in
Smith, No. 20 at p. 3; Rinnai, No. 13 at
section 6.1 of appendix E are used to
p. 6; Rheem, No. 14 at p. 5) CSA stated
determine the volume drawn during the
that the current final draw volume
final draw for purposes of calculating
scaling method should be maintained
FHR. The volume of the final draw is
and that a water heater delivering water
scaled based on the temperature of the
at 106 °F should not be equal to a water
water delivered during the final draw as
heater delivering water at 110 °F.
compared to the temperature of the
According to CSA, the outlet water
water delivered during the previous
temperatures would most likely be
draw. The calculated final draw volume
tempered by the end user, and the water
is added to the total volume drawn
during the prior draws to determine the heater delivering 110 °F water would
supply more tempered water than a
FHR. The April 2021 ASHRAE Draft
water heater delivering 106 °F, even
118.2 does not include a final draw
though the volume of the last draw, as
volume scaling calculation for the case
in which a draw is not in progress at one measured, would be roughly the same.
hour from the start of the test and a final CSA stated further that removing the
scaling of the final draw volume could
draw is imposed at the elapsed time of
possibly move water heaters to the next
one hour. Instead, the April 2021
highest draw pattern. (CSA, No. 10 at p.
ASHRAE Draft 118.2 method calculates
5)
FHR as the sum of the volume of hot
The scaling of the final draw accounts
water delivered without any scaling of
for the possible lower heat content of
the final draw.
the last draw as compared to earlier
The methodology for conducting the
draws. The test procedure specifies a
FHR test, and in particular the issue of
constant flow rate throughout testing.
whether to scale the final draw, was
The flow rate is fixed, and, as water is
considered by DOE in a final rule that
drawn, the water temperature decreases.
was published on May 11, 1998 (May
In practice, water used by the consumer
1998 final rule). In the May 1998 final
is typically at a lower temperature than
rule, DOE determined that scaling the
is delivered by the water heater (i.e.,
final draw volume based on the outlet
water drawn from the water heater is
water temperature was appropriate and
mixed with water from the cold tap).
was included to adjust the volume of
The flow rate of water delivered to the
the last draw to account for the lower
consumer by a faucet or showerhead is
heat content of the last draw compared
fixed by the faucet or showerhead. As
to the earlier draws with fully heated
the heat content of the water delivered
water. 63 FR 25996, 26004–26005 (May
by the water heater decreases, the flow
11, 1998).
rate of water from the water heater is
In the April 2020 RFI, DOE requested
comment on whether the scaling of final increased to maintain the temperature of
the mixed water delivered by the faucet
draw volume should be maintained as
maximum outlet temperature measured
during the draw, ‘‘whichever is higher.’’
Therefore, if the maximum outlet
temperature of a draw was 125 °F, for
example, then the draw would end after
a 15 °F drop, or once the outlet water
temperature is 110 °F, which is higher
than 105 °F. Also, Rheem’s suggestion of
a 100 °F limit to address handwashing
water heaters would not be appropriate
for water heaters generally and would
be more appropriately addressed as part
of development of a method to
appropriately test such water heaters
(see section III.C.7). DOE is not
proposing to add the 105 °F minimum
outlet temperature criteria to the FHR
test draw termination criteria, as further
test data is needed to assess the effect
on the FHR test results.
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or showerhead (i.e., in practice, as water
temperature decreases, the flow rate of
water from the water heater is
increased). Thus, DOE has tentatively
determined that scaling the final draw
volume based on outlet temperature is
more representative of the actual use in
the field.
Further, removing the scaling of the
final draw volume would result in many
FHR values having to be recertified as
many models have the final draw
imposed at the one-hour mark (only
those models that initiated their final
draw prior to 1 hour would not be
affected). Because the change is to the
calculation of FHR only, retesting would
not be needed unless the resulting FHR
value required a new 24-hour
simulated-use test due to a change in
the applicable draw pattern bin (e.g., if
the FHR increases such that a model
moves from the medium to the high
draw pattern). DOE agrees with
commenters that most models would
not require a new 24-hour simulated-use
test. However, any retesting would be a
burden on manufacturers and, as stated
previously, removing the scaling
provisions would result in a less
representative test.
Removing or amending the scaling of
the final draw volume would change the
FHR value, which could change the
required draw pattern to use for the
simulated-use test, as defined in section
5.4.1 of appendix E. The current draw
pattern thresholds were determined
based on the current final draw scaling
methodology, and are therefore
representative of actual use only when
used with FHR values based on the
current final draw scaling methodology.
Removing or amending the scaling of
the final draw volume could require
adjusting the draw pattern thresholds to
ensure that the applicable draw patterns
(based on FHR value thresholds) remain
representative of actual use.
The FHR metric is a method to
compare the amount of usable water
that a water heater can produce in a
given amount of time. As long as the
metric is applied consistently
throughout the market, the consumer
can use it to make comparisons among
different models. Removing the scaling
of the final draw volume may increase
test burden on some manufacturers
while resulting in a less representative
test, and could require an update to the
draw pattern thresholds. As described,
changes to the draw pattern threshold
could result in water heaters being
classified in a lower draw pattern than
they are currently, and it is uncertain as
to the extent the reclassification would
result in a test procedure that is
representative for such models.
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Therefore, DOE has tentatively
determined not to remove or amend the
scaling of the final draw volume.
In response to the April 2020 RFI,
SMTI stated that, if the scaling of the
final draw volume was maintained, the
equation should be amended to use the
inlet water temperature as opposed to
the minimum outlet temperature of the
previous draw. According to SMTI, this
change would make the overall
calculation more representative of the
energy availability in the final draw.
(SMTI, No. 19 at p. 3–4) However, while
basing the scaling calculation on inlet
water temperature as opposed to outlet
water temperature would be more
representative of the energy availability
in the tank, it would not be more
representative of the energy availability
in the final draw. The energy that is
useful to the consumer is based on the
energy of water delivered at a
temperature at or above the consumer’s
desired temperature. The consumer’s
desired temperature is approximated in
the FHR test by the minimum delivery
temperature of the draw and not the
inlet water temperature. Therefore, DOE
has tentatively determined that scaling
the final draw volume based on the inlet
water temperature would result in a less
representative test and a metric that
could mislead the consumer as to how
much hot water they actually have
available. Further, the change suggested
by SMTI to base the scaling of the final
draw volume on inlet water temperature
would result in a FHR value that is
higher than under the current DOE test
procedure, but to a lesser degree than if
the temperature scaling were removed.
As stated, DOE has tentatively
determined that amending scaling of the
final draw volume to use the inlet water
temperature as opposed to the minimum
outlet water temperature would result in
a less representative test and, therefore,
DOE is not proposing this change.
d. 24-Hour Simulated-Use Test
Initiation Criteria
Similar to the initiation criteria
discussed in section III.B.2.c for the
FHR test, section 7.4.2 of the April 2021
ASHRAE Draft 118.2 includes criteria
for a pre-24-hour simulated-use test
draw, which ends after either the outlet
temperature drops by 15 °F or the draw
time limit is reached. Section 5.4.2 of
appendix E currently requires that the
water heater sit idle for 1 hour prior to
the start of the 24-hour simulated-use
test; during which time no water is
drawn from the unit and no energy is
input to the main heating elements, heat
pump compressor, and/or burners.
Appendix E provides no instruction on
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how to condition the tank prior to this
one hour. However, as discussed in
section III.B.2.c, it is unclear how the
outlet temperature drop criteria and the
draw time limit will affect the internal
tank temperature at the start of the 24hour simulated-use test and how this
difference in internal tank temperatures
will affect the test results. Therefore,
DOE is not proposing to amend
appendix E to include the
preconditioning proposed in the April
2021 ASHRAE Draft 118.2. DOE
welcomes data that provide information
regarding the impact of the
preconditioning provisions in the April
2021 ASHRAE Draft 118.2 on the UEF
result.
Recovery Efficiency
Section 8.3.2 of the March 2019
ASHRAE Draft 118.2 includes language
specifying that, when the first recovery
of the 24-hour simulated-use test ends
during a draw, the first recovery period
extends until the end of that draw. The
first recovery period is used in section
8.3.2 of the March 2019 ASHRAE Draft
118.2 and section 6.3.2 of appendix E to
calculate recovery efficiency. DOE’s test
procedure does not explicitly address
how to calculate recovery efficiency if
the first recovery period ends during a
draw. A recovery period is defined in
section 1 of appendix E as ‘‘the time
when the main burner of a storage water
heater is raising the temperature of the
stored water.’’ Each of the parameters in
the recovery efficiency equation are
recorded from the ‘‘beginning of the test
to the end of the first recovery period
following the first draw.’’ The DOE test
procedure does not explicitly state
whether values are recorded at the end
of the recovery period that ends after the
initiation of the first draw, or at the end
of a recovery period that occurs after the
end of the first draw.
In the April 2020 RFI, DOE requested
feedback on whether additional
specification should be added to
appendix E addressing the first recovery
period ending during a draw. 85 FR
21104, 21111 (April 16, 2020). DOE
further requested that if extending the
first recovery period to the end of the
draw is thought to be appropriate,
whether the test procedure should also
address the situation where a second
recovery is initiated prior to the ending
of the draw. Id. DOE also requested how
to appropriately find the maximum
mean tank temperature after cut-out
following the recovery period. Id. AHRI,
A.O. Smith, CSA, Rheem, and Rinnai
generally supported adding a
specification in appendix E to address
the first recovery period ending during
a draw. (AHRI, No. 17 at p. 7; A.O.
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Smith, No. 20 at p. 3; CSA, No. 10 at p.
5; Rheem, No. 14 at p. 5; Rinnai, No. 13
at p. 7) AHRI, A.O. Smith, Rheem, and
Rinnai supported extending the first
recovery period to the end of the draw
to include all water heater activity up to
and including the end of the draw.
(AHRI, No. 17 at p. 7; A.O. Smith, No.
20 at p. 3; Rheem, No. 14 at p. 5; Rinnai,
No. 13 at p. 7) AHRI and Rheem
recommended that the maximum mean
tank temperature just after the first cutout be used. (AHRI, No. 17 at p. 7;
Rheem, No. 14 at p. 5) CSA
recommended that for the other
scenarios outlined by DOE, testing
should be conducted to determine the
proper procedure. (CSA, No. 10 at p. 5)
No comments were received directly
addressing the issue of when a second
recovery starts prior to the end of the
draw in which the first recovery ended.
The situation in which a recovery
ends during a draw likely occurs during
draws with a low enough flow rate that
the water heater can heat water more
quickly than the draw is removing. The
energy used for the recovery efficiency
calculation includes energy used to heat
water and auxiliary energy; therefore,
the energy associated with the first
recovery period should represent the
entire draw to capture all energy use.
Commenters generally agreed that the
maximum mean tank temperature
measured after the recovery should be
right after cut-out (i.e., in the middle of
the draw). After cut-out, as the draw
continues, the mean tank temperature
will drop as heated water is replaced by
cold inlet water; therefore, the mean
tank temperature immediately after cutout will be the maximum observed. As
such, DOE proposes to explicitly
provide that when the first recovery
ends during a draw, the first recovery
period is extended to the end of the
draw and the mean tank temperature
measured immediately after cut-out is
used as the maximum mean tank
temperature value in the recovery
efficiency calculation.
On January 31, 2020, DOE published
a Notice of Decision and Order 33
(Decision and Order) by which a test
procedure waiver for certain basic
models was granted to address the issue
of a second recovery initiating during
the draw during which the first recovery
ended. 85 FR 5648. The Decision and
Order prescribes an alternate test
procedure that extends the first recovery
period to include both the first and
second recoveries. Id. at 85 FR 5652. In
33 Notice of Decision and Order in response to
BWC petition for waiver is available at:
www.regulations.gov/document?D=EERE-2019-BTWAV-0020-0008.
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the context of the Decision and Order,
DOE determined that the consideration
of delivered water mass and inlet and
outlet temperatures until the end of the
draw is appropriately representative,
and, therefore, the entire energy used
from both recoveries is included. Id. at
85 FR 5651–5652.
In the April 2020 RFI, DOE requested
feedback on whether the equation for
recovery efficiency for water heaters
with a rated storage volume greater than
or equal to 2 gallons (7.6 L) should be
updated to address when the recovery
period lasts for more than one draw. 85
FR 21104, 21111 (April 16, 2020). CSA,
EEI, NEEA, Rheem, and Rinnai
recommended that DOE update the
recovery efficiency calculation to
account for the period extending beyond
one draw to increase clarity. (CSA, No.
10 at p. 5; EEI, No. 8 at p. 4; NEEA, No.
21 at p. 6; Rheem, No. 14 at p. 6; Rinnai,
No. 13 at p. 7) This change was
presented in the March 2019 ASHRAE
Draft 118.2 and is in the Notice of
Decision and Order. 85 FR 5648, 5652
(Jan. 31, 2020). Consistent with the
published Notice of Decision and Order
and as supported by commenters, DOE
proposes to update the recovery
efficiency equation to specify
accounting for the mass of water drawn
for all draws initiated during the
recovery period. As such, DOE is
proposing to amend appendix E
consistent with the alternate test
procedure in the Decision and Order.
Standby Period
Appendix E includes a standby 34
period measured between the first and
second draw clusters,35 during which
data is recorded that is used to calculate
the standby heat loss coefficient. See
section 5.4.2 of appendix E. Sections
7.4.2.1 and 7.4.2.2 of the March 2019
ASHRAE Draft 118.2 and sections
7.4.3.1 and 7.4.3.2 of the April 2021
ASHRAE Draft 118.2 add a condition
that the standby period data can be
recorded between the first and second
draw clusters only if the time between
the observed maximum mean tank
temperatures after cut-out following the
first draw cluster to the start of the
second draw cluster is greater than or
equal to 6 hours. Otherwise, the standby
period data would be recorded after the
34 ‘‘Standby’’ is defined in section 1.12 of
appendix E as ‘‘the time, in hours, during which
water is not being withdrawn from the water
heater.’’
35 A ‘‘draw cluster’’ is defined in section 1 of
appendix E as ‘‘a collection of water draws initiated
during the 24-hour simulated-use test during which
no successive draws are separated by more than 2
hours.’’ There are two draw clusters in the very
small draw pattern and three draw clusters in the
low, medium, and high draw patterns.
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last draw of the test. This condition
would provide a sufficiently long
standby period to determine standby
loss, which might make this calculation
more repeatable and the results more
representative of standby losses
experienced in an average period of use.
However, this might also cause the test
to extend beyond a 24-hour duration.
In the April 2020 RFI, DOE requested
feedback on whether it should consider
the addition of a minimum standby
period length of 6 hours for use in the
standby loss calculations, and on the
appropriateness of recording this data
after the final draw cluster when less
than 6 hours of standby time occur
between the first and second draw
clusters. 85 FR 21104, 21110 (April 16,
2020). BWC stated that DOE should
adopt a minimum standby period length
of 6 hours for use in the standby loss
calculation. (BWC, No. 12 at p. 3) NEEA
stated that DOE should reduce the
standby period to 4 hours, as it believed
the increased burden to require a 6-hour
standby period would be unwarranted.
(NEEA, No. 21 at p. 4) AHRI and Rheem
stated they do not support the addition
of a minimum standby period length of
6 hours because it would extend the
total test period time to over 24 hours.
(AHRI, No. 17 at p. 6; Rheem, No. 14 at
p. 4) A.O. Smith stated that adding 6
hours to the test would be significant
and recommended that DOE investigate
whether the addition is truly necessary,
or if a less burdensome method could
achieve the same goal. (A.O. Smith, No.
20 at p. 3) CSA referenced its test data,
which included units with a standby
period ranging from 5 minutes to over
7 hours, to demonstrate that standby
time has very little effect on the overall
UEF value. (CSA, No. 10 at p. 4)
The standby heat loss coefficient (i.e.,
UA) is calculated from data recorded
during the standby period. DOE
reviewed its available test data and
found that for the models reviewed, UA
has very little effect on UEF, which is
consistent with CSA’s comment. UA is
used only to adjust the daily water
heating energy consumption to the
nominal ambient temperature of 67.5 °F
(19.7 °C). Given that the ambient
temperature range is relatively narrow
(i.e., 65 °F to 70 °F (18.3 °C to 21.1 °C)),
the adjustment has only a minimal
impact on the daily water heating
energy consumption. Further, DOE
found that the length of the recovery
period has little effect on the resulting
UA value. Therefore, DOE has
tentatively determined that requiring a
6-hour standby period would not affect
UA and UEF enough to justify the
increased test burden associated with a
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test that already could last longer than
24 hours.
Last Hour
In the April 2020 RFI, DOE requested
feedback on whether it should consider
an alternate procedure, like that in
section 7.4.2.2 of the March 2019
ASHRAE Draft 118.2 (and section
7.4.3.2 of the April 2021 ASHRAE Draft
118.2), for the last hour of the 24-hour
simulated-use test. 85 FR 21104, 21111
(April 16, 2020). DOE further requested
feedback on whether the addition of
standby loss in the total energy use
calculation adequately represents the
auxiliary energy use that is not
measured between the minute prior to
the start of the recovery occurring
between hours 23 and 24, and hour 24
of the 24-hour simulated-use test. Id.
CSA requested that DOE revisit the
procedure for the last hour of the 24hour simulated-use test. CSA raised a
number of questions with how the test
procedure in section 5.4.2, Test
Sequence for Water Heaters with Rated
Storage Volumes Greater Than or Equal
to 2 Gallons, is implemented,
specifically with regard to when power
is to be turned off and on. (CSA, No. 10
at p. 4)
Although not stated explicitly in
section 5.4.2 of appendix E, in the case
that the standby period is between the
first and second draw clusters, power to
the main burner, heating element, or
compressor is disabled during the last
hour of the 24-hour simulated-use test.
In the case that the standby period is
after the last draw of the 24-hour
simulated-use test, power to the main
burner, heating element, or compressor
is not disabled.
Section 5.4.2 of appendix E states that
during the last hour of the 24-hour
simulated-use test, power to the main
burner, heating element, or compressor
shall be disabled; at 24 hours, record the
reading given by the gas meter, oil
meter, and/or the electrical energy meter
as appropriate; and determine the fossil
fuel and/or electrical energy consumed
during the entire 24-hour simulated-use
test and designate the quantity as Q.
Section 5.4.2 of appendix E also
provides that in the case that the
standby period is after the last draw of
the 24-hour simulated-use test, an
8-hour standby period is required, and
this period may extend past hour 24.
The procedures for the standby period
after the last draw of the 24-hour
simulated-use test allow for a recovery
to occur at the end of the 8-hour standby
period, which indicates that the power
to the main burner, heating element, or
compressor is not disabled. DOE’s
procedure as described may result in
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some confusion. Further, the method of
determining the total energy use during
the 24-hour simulated-use test, Q, and
total test time are not explicitly stated
for when a standby period occurs after
the last draw of the 24-hour simulateduse test. As discussed in the following
paragraphs, DOE is proposing to amend
the procedures for the last hour of the
24-hour simulated-use test to explain
how to end the test for both standby
period scenarios.
CSA and NEEA stated that DOE
should adopt the March 2019 ASHRAE
Draft 118.2 approach. (CSA, No. 10 at p.
4; NEEA, No. 21 at p. 6)
In the March 2019 ASHRAE Draft
118.2 and April 2021 ASHRAE Draft
118.2, power is not disabled when the
standby period occurs after the last
draw of the test. But, if a recovery
occurs between an elapsed time of 23
hours following the start of the test
(hour 23) and 24 hours following the
start of the test (hour 24), the following
alternate approach is applied to
determine the energy consumed during
the 24-hour simulated-use test: The
time, total energy used, and mean tank
temperature are recorded at 1 minute
prior to the start of the recovery
occurring between hour 23 and hour 24,
along with the average ambient
temperature from 1 minute prior to the
start of the recovery occurring between
hour 23 and hour 24 to hour 24 of the
24-hour simulated-use test. These
values are used to determine the total
energy used by the water heater during
the 24-hour simulated-use test. This
alternate calculation combines the total
energy used 1 minute prior to the start
of the recovery occurring between hours
23 and 24 and the standby loss
experienced by the tank during the time
between the minute prior to the
recovery start and hour 24. This
provision in section 7.4.2.2 of the March
2019 ASHRAE Draft 118.2 and section
7.4.3.2 of the April 2021 ASHRAE Draft
118.2 does not require the water heater
to be de-energized during the standby
period. Disabling power to the water
heater is typically a manual operation
that requires the presence of a
technician. In cases where the
technician does not disable power at the
correct time, a retest of the 24-hour
simulated-use test may be necessary. To
the extent this draft provision would
eliminate the need to ensure that a unit
is switched off for the last hour of the
24-hour simulated-use test, it could
reduce test burden.
In response to the April 2020 RFI,
CSA further stated that not including
the pilot energy does not adequately
represent auxiliary energy usage for
water heaters with continuously
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burning pilot lights. (CSA, No. 10 at p.
5) DOE notes that in the last hour of the
24-hour simulated-use test, the power to
the main burner is disabled. In practice,
cutting off the gas flow to the main
burner disables the pilot light as well.
However, disabling power to the main
burner could also be accomplished by
reducing the thermostat setting to the
minimum setting available, which
would result in the water heater under
test not initiating a recovery during the
last hour and gas continuing to be
supplied to the pilot light. Reducing the
thermostat setting would be a manual
operation performed by a technician,
not an automated action, which
increases the chances of an invalid test.
CSA also stated that water heaters
without standing pilots will have
minimal energy consumption in the last
hour compared to the overall energy
consumption, and that the total energy
use calculation adequately represents
the auxiliary energy use for these water
heaters. Id. AHRI and A.O. Smith stated
that they are in the process of evaluating
the March 2019 ASHRAE Draft 118.2
test procedure for the last hour of the
24-hour simulated-use test and will
provide additional information after
their evaluation is completed. (AHRI,
No. 17 at p. 6; A.O. Smith, No. 20 at p.
3) Rheem stated that given the limited
time for evaluation and testing of an
alternate procedure, the current
procedure for the last hour of the 24hour simulated-use test in appendix E
should be maintained. (Rheem, No. 14
at p. 5)
At this time, DOE has not been
provided with the additional
information from AHRI or A.O. Smith
regarding the procedure for the last hour
of the 24-hour simulated-use test, and
agrees with Rheem that further
evaluation of the alternate procedure
presented in the March 2019 ASHRAE
Draft 118.2 and April 2021 ASHRAE
Draft 118.2 should be conducted before
a determination is made. As stated
previously, the procedure for the last
hour of the 24-hour simulated-use test
may benefit from further, more explicit
instruction, and DOE proposes to
explicitly state how to end the test
depending on whether the standby
period is between draw clusters 1 and
2 or after the last draw of the test.
C. Test Procedure Requirements
1. Commercial Water Heater Draw
Pattern
In response to the April 2020 RFI, EEI
suggested DOE consider a definition and
test procedure for consumer water
heaters used in commercial settings. EEI
suggested that the test procedure would
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include a daily water draw (i.e., draw
pattern) that is greater than the ‘‘high’’
draw pattern, which is the draw pattern
with the largest amount of delivered
water in the test procedure for consumer
water heaters. (EEI, No. 8 at p. 3)
DOE has tentatively determined not to
add a draw pattern with a delivered
volume greater than the high draw
pattern in appendix E, which would
represent consumer water heaters
installed in commercial applications.
Under 42 U.S.C. 6293(b)(3), in relevant
part, any test procedures prescribed or
amended shall be reasonably designed
to produce test results which measure
energy efficiency of a covered product
during a representative average use
cycle or period of use. Consumer water
heaters are designed for use in
residential applications and, as such, a
draw pattern representative of a
commercial installation would not be
representative of the product’s average
use cycle or period of use.
2. Terminology
In sections 5.3.3.1 and 5.3.3.2 of
appendix E, which describe general
requirements and draw initiation
criteria, respectively, for the FHR test,
the term ‘‘storage-type water heaters’’ is
used. However, the FHR test applies to
all water heaters that are not flowactivated, which includes non-flow
activated instantaneous water heaters.
In the April 2020 RFI, DOE requested
feedback on whether to update the
phrase ‘‘storage-type water heaters’’ in
section 5.3.3 to ‘‘non-flow activated
water heaters.’’ 85 FR 21104, 21112
(April 16, 2020). AHRI, Keltech, Rheem,
and Rinnai stated that there is no need
to change the phrase ‘‘storage-type water
heaters’’ in section 5.3.3. (AHRI, No. 17
at p. 9; Keltech, No. 7 at p. 1; Rheem,
No. 14 at p. 7; Rinnai, No. 13 at p. 9)
AHRI stated that if instantaneous water
heaters are properly classified, this issue
would be resolved (AHRI, No. 17 at p.
9).
DOE submitted a comment to the
March 2019 ASHRAE Draft 118.2 that
suggested changing the language within
sections 7.3.3.1 and 7.3.3.2 from
‘‘storage-type’’ to ‘‘non-flow activated.’’
This proposed change was accepted by
the ASHRAE 118.2 committee and is
present in section 7.3.3.1 of the April
2021 ASHRAE Draft 118.2. Section
7.3.3.2 was not included in the April
2021 ASHRAE Draft 118.2. In an effort
to align terminology with that
recognized by industry in proceedings
subsequent to the April 2020 RFI, DOE
proposes to change the phrase ‘‘storagetype’’ to ‘‘non-flow activated’’ within
sections 5.3.3.1 and 5.3.3.2 of appendix
E and further proposes to change
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‘‘storage-type’’ and ‘‘instantaneoustype’’ to ‘‘non-flow activated’’ and
‘‘flow-activated,’’ respectively,
throughout appendix E. This change
would be a clarification only and would
not change the current application of
sections 5.3.3.1 and 5.3.3.2 of appendix
E.
In section 6.3.3 of appendix E, titled
‘‘Hourly Standby Losses,’’ the
descriptions for cumulative energy
consumption (Qsu,0 and Qsu,f) 36 and
mean tank temperature (Tsu,0 and Tsu,f,)
at the start and end of the standby
period, along with the elapsed time,
average storage tank temperature, and
average ambient temperature over the
standby period (tstby,1, Tt,stby,1, and
Ta,stby,1, respectively) 37 specifically refer
to the standby period that would occur
after the first draw cluster, but do not
explicitly address the case where the
standby period occurs after the last
draw of the test.
In the April 2020 RFI, DOE requested
feedback on whether it should revise the
descriptions of Qsu,0, Qsu,f, Tsu,0, Tsu,f,
tstby,1, Tt,stby,1, and Ta,stby,1 to explicitly
include cases where the standby period
occurs after the last draw of the test, in
addition to cases where the standby
period occurs after the first draw
cluster. 85 FR 21104, 21113 (April 16,
2020). AHRI, A.O. Smith, CSA, and
Rheem recommended not changing the
descriptions. (AHRI, No. 17 at p. 10;
A.O. Smith, No. 20 at p. 5; CSA, No. 10
at p. 8; Rheem, No. 14 at p. 8) BWC
observed inconsistences in definitions
of the variables in the current test
procedure in sections 1.13 and 6.3.3 and
stated further that many of these can be
addressed by adopting the descriptions
in the March 2019 ASHRAE Draft 118.2.
(BWC, No. 12 at p. 6)
Within appendix E, the standby loss
period could occur at multiple points in
the test, depending on the operation of
the water heater under test, but, as
described previously, the descriptions
of these variables (Qsu,0, Qsu,f, Tsu,0, Tsu,f,
tstby,1, Tt,stby,1, and Ta,stby,1) reference
only one of the possible time periods.
Therefore, DOE proposes to remove
references to specific time periods to
reduce the possibility of confusion and
to align with the April 2021 ASHRAE
Draft 118.2.
36 The subscript ‘‘su,0’’ refers to the start of the
standby period in which the standby loss
coefficient is determined, and the subscript ‘‘su,f’’
refers to the end of this standby period.
37 The subscript ‘‘stby,1’’ refers to the standby
period in which the standby loss coefficient is
determined. The subscripts ‘‘t’’ and ‘‘a’’ refer to the
mean tank temperature and ambient temperature,
respectively.
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3. Test Conditions
a. Supply Water Temperature
Section 2.3 of appendix E specifies
maintaining the supply water
temperature at 58 °F ±2 °F (14.4 °C ±1.1
°C). During the 24-hour simulated-use
test, maintaining the supply water
temperature within this range can be
difficult at the immediate start of a draw
due to the short time between draw
initiation and the first measurement at
5 seconds (with subsequent
measurements every 3 seconds
thereafter), as required by sections 5.4.2
and 5.4.3 of appendix E. In some test
configurations, particularly during the
lower flow rate water draws, the inlet
water and piping may retain heat from
a previous draw, causing the water
entering the unit during the initial
measurements to be slightly outside of
tolerance. Any supply water
temperature reading outside of the test
tolerances would invalidate a test.
However, due to the small percentage of
total water use that would be affected,
supply water temperatures that are
slightly out of tolerance for the first one
or two data points would have a
negligible effect on the overall test
result.38 This issue is less evident
during the FHR test, which specifies an
initial temperature measurement 15
seconds after the start of the water draw.
This is not an issue during the Max
GPM test due to the system being in
steady state during the entire test.
In the April 2020 RFI, DOE requested
feedback on whether one or two supply
water temperature data points outside of
the test tolerance at the beginning of a
draw would have a measurable effect on
the results of the test. 85 FR 21104,
21111 (April 16, 2020). DOE further
requested feedback on whether it should
consider relaxing the requirement for
supply water temperature tolerances at
the start of a draw, and if so, which
methods are most appropriate for doing
so while maintaining accuracy and
repeatability. Id. at 85 FR 21111–21112.
A.O. Smith stated there would be no
measurable effect on test results by
allowing one or two supply water
temperature data points outside of the
test tolerance at the beginning of a draw.
(A.O. Smith, No. 20 at p. 4) NEEA
recommended DOE conduct a
sensitivity analysis to determine a
reasonable range and encouraged
relaxing the requirements to ease test
burden. (NEEA, No. 21 at p. 7) A.O.
38 For example, the first two temperature readings
would reflect 8 seconds of water flow, in
comparison to total water draw durations ranging
from 1 minute to over 8 minutes, according to the
water draw patterns defined in Tables III.1, III.2,
III.3, and III.4 of appendix E.
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Smith, NEEA, and Rheem recommended
that DOE allow the first one or two
measurements of the supply water
temperature to be outside of test
tolerance to ease test burden. (A.O.
Smith, No. 20 at p. 4; NEEA, No. 21 at
p. 7; Rheem, No. 14 at p. 6) AHRI, A.O.
Smith, BWC, CSA, Rheem, and Rinnai
recommended that DOE increase the
time between initiating a draw and the
first data measurement from 5 seconds
to 15 seconds within section 5.4.2 of
appendix E. (AHRI, No. 17 at p. 7; A.O.
Smith, No. 20 at p. 4; BWC, No. 12 at
p. 3; CSA, No. 10 at p. 6; Rheem, No.
14 at p. 6; Rinnai, No. 13 at p. 8) SMTI
recommended that the supply water
temperature requirement be changed to:
the average supply water temperature
during draws shall be 58 °F ±2 °F, with
all data points being 58 °F ±5 °F. (SMTI,
No. 19 at p. 4) NEEA encouraged DOE
to relax the tolerances at the start of the
draw and suggested allowing a given
maximum percentage deviation in massweighted temperature over the course of
a single draw or to set a corresponding
absolute number. (NEEA, No. 21 at p. 7)
CSA recommended that DOE adopt the
March 2019 ASHRAE Draft 118.2 piping
diagrams, with the by-pass loop, to
alleviate inlet temperature problems.
(CSA, No. 10 at p. 6) DOE notes this
supply water temperature issue has
been observed in testing with the test
setup described in the March 2019
ASHRAE Draft 118.2. Therefore,
adopting the March 2019 ASHRAE Draft
118.2 test setup alone would not
alleviate this issue.
As explained previously, DOE agrees
with commenters that one or two supply
water temperature measurements
outside of tolerance at the start of the
draw will likely have no measurable
effect on test results. These outside of
tolerance measurements typically occur
during draws with lower flow rates,
where the inlet water line (which has
been heated slightly due to heat
transferring from the water heater) is not
cleared by the first data measurement.
DOE notes that during its own testing,
multiple retests were sometimes needed
before a valid test was performed. To
alleviate this issue, DOE proposes to
increase the time between initiating the
draw and first measurement from 5
seconds to 15 seconds in sections 5.4.2
and 5.4.3 of appendix E, as
recommended by the commenters. This
proposed change may reduce test
burden by reducing the occurrence of a
test being invalidated (which would
require re-testing) due to the first one or
two water temperature readings
exceeding the defined temperature
tolerance. Further, this proposed change
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would eliminate the need to amend the
supply water temperature tolerances,
which, outside of the time period at the
start of a draw, are relatively easy to
maintain.
b. Test Tolerances
Section 2.2 of appendix E specifies
maintaining the ambient air temperature
between 65.0 °F and 70.0 °F (18.3 °C and
21.1 °C) on a continuous basis for all
types of consumer water heaters (and
residential-duty commercial water
heaters) other than heat pump water
heaters. For heat pump water heaters,
the dry bulb (ambient air) temperature
must be maintained between 67.5 °F
±1 °F (19.7 °C ±0.6 °C), and the relative
humidity must be maintained at 50%
±2% throughout the test. Appendix E
does not specify a relative humidity
tolerance for non-heat pump water
heaters. For all water heaters, section
2.7.1 of appendix E specifies
maintaining the electrical supply
voltage within ±1% of the center of the
voltage range specified by the
manufacturer. Similar to the supply
water temperature discussed previously,
a brief measurement of air temperature,
relative humidity, or electrical supply
voltage that is only minimally outside of
the test tolerance would invalidate a
test, but likely would have a negligible
effect on the results of the test, as the
total time out of tolerance would be
insignificant compared to the total time
of the test. In the April 2020 RFI, DOE
requested feedback on whether the
tolerances for ambient air temperature,
relative humidity, and electrical supply
voltage are difficult to maintain at the
start of a draw, and if so, whether DOE
should consider relaxing these
requirements at the start of a draw and
to what extent. 85 FR 21104, 21112
(April 16, 2020).
AHRI recommended that the
tolerances for the electric supply voltage
be made less stringent and noted that
the current electric supply voltage
requirements require specialized
equipment that is very costly and has
little effect on the UEF results. (AHRI,
No. 17 at p. 8) CSA, NEEA, Rheem, and
Rinnai proposed increasing the
electrical supply voltage tolerance to ±2
percent of the rated voltage, while BWC
proposed a tolerance of ±5% of the rated
voltage. (CSA, No. 10 at p. 6; NEEA, No.
21 at p. 3; Rheem, No. 14 at p. 6; Rinnai,
No. 13 at p. 8; BWC, No. 12 at p. 4) CSA
further stated that the electric supply
voltage tolerance should apply only
when the main heat source is on, as
there are spikes in voltage when heating
is turned on/off. (CSA, No. 10 at p. 6)
Keltech stated that it might be difficult
to maintain ±1 percent voltage
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1577
tolerance, as there might be
considerable voltage sag 39 for really
high amperage units, and that the test
procedure should be clearer about what
is acceptable for a power supply source
to recover. (Keltech, No. 7 at p. 1)
DOE agrees with commenters that
maintaining the electric supply voltage
within ±1 percent of the rated voltage is
difficult and requires expensive
equipment, and that maintaining this
narrow tolerance range is likely not
necessary to achieve repeatable and
reproducible test results. DOE further
agrees with CSA and Keltech that short
spikes in the measured voltage that
occur around the start and end of a
recovery, when heating components are
turning on or off, have little to no effect
on UEF, but can invalidate a test.
Therefore, to reduce the potential need
to re-run tests and thereby potentially
reduce test burden, DOE proposes to
increase the electrical supply voltage
tolerance from ±1 percent on a
continuous basis to ±2 percent on a
continuous basis and to add
clarification that this tolerance is only
applicable beginning 5 seconds after the
start of a recovery to 5 seconds before
the end of a recovery (i.e., only when
the water heaters is undergoing a
recovery). These proposed changes may
reduce test burden by reducing the need
to re-run tests while maintaining the
representativeness of the test procedure.
SMTI stated that for heat pump water
heaters the average dry bulb
temperature during recoveries should be
67.5 °F ±1 °F, with all data points being
67.5 °F ±5 °F, and that the average dry
bulb temperature during standby period
should be 67.5 °F ±2.5 °F, with all data
points being 67.5 °F ±5 °F. (SMTI, No. 19
at p. 4) Rheem recommended a dry bulb
temperature tolerance between 65.0 °F
and 70.0 °F for heat pump water heaters.
(Rheem, No. 14 at p. 6) Rinnai stated
that the average ambient air temperature
for non-heat pump water heaters should
be 67.5 °F ±2.5 °F, and that a single data
point outside of the range should not
invalidate a test. (Rinnai, No. 13 at p. 8)
A.O. Smith stated that relaxing ambient
air tolerance for the first 15 minutes
during the test will not have a
measurable effect on the overall test
results and that DOE should investigate
whether relaxing this tolerance for the
entirety of the test still provides results
that are repeatable and representative of
an average use cycle. (A.O. Smith, No.
20 at p. 4)
39 A voltage sag (or swell) is a short duration
change in voltage which can be caused by sudden
load changes or excessive loads (e.g., a water heater
starting or ending a recovery).
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Through a review of its available test
data, DOE has found that short
fluctuations in ambient temperature
have little to no effect on the test results
of non-heat pump water heaters.
Therefore, in an effort to reduce the
need to re-run tests in instances in
which the results of the invalid test and
the valid test would not differ
significantly, and therefore reduce test
burden, DOE proposes to change the
ambient temperature requirement for
non-heat pump water heaters to an
average of 67.5 °F ±2.5 °F, with a
maximum deviation of 67.5 °F ±5 °F, as
opposed to only a maximum deviation
of 67.5 °F ±2.5 °F as currently specified
in the test procedure.
For heat pump water heaters, DOE
agrees with SMTI that the dry bulb
temperature tolerances are important to
maintain during recoveries but are less
important during standby periods when
the air is not being used to heat water.
Further, through its own testing, DOE
has observed that short deviations
outside of the dry bulb temperature
tolerances have little to no effect on the
test results. Therefore, in an effort to
reduce the need to re-run tests in
instances in which the results of the
invalid test and the valid test would not
differ significantly, DOE proposes to
change the dry bulb temperature
requirement for heat pump water
heaters to an average of 67.5 °F ±1 °F
during recoveries and an average of
67.5 °F ±2.5 °F when not recovering,
with a maximum deviation of 67.5 °F
±5 °F, as opposed to only a maximum
deviation of 67.5 °F ±1 °F as currently
specified in the test procedure. This
proposed change would maintain the
stringency of the dry bulb temperature
requirement while allowing for short
deviations from the targeted dry bulb
temperature range, which would reduce
the need to re-run tests in instances in
which the results of the invalid test and
the valid test would not differ
significantly, and therefore reduce test
burden.
In response to the April 2020 RFI,
SMTI stated that for heat pump water
heaters, the relative humidity tolerance
is only relevant during recoveries and
suggested changing the relative
humidity requirements to an average of
50% ±2%, with a maximum deviation of
50% ±10%. (SMTI, No. 19 at p. 4) A.O.
Smith stated that relaxing relative
humidity tolerance for the first 15
minutes during the test will not have a
measurable effect on the overall test
results and that DOE should investigate
whether relaxing this tolerance for the
entirety of the test still provides results
that are repeatable and representative of
an average use cycle. (A.O. Smith, No.
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20 at p. 4) BWC and Rinnai supported
relaxing the relative humidity tolerance,
and NEEA stated that the relative
humidity tolerance should be increased
from ±2 percent to ±5 percent. (BWC,
No. 12 at p. 4; Rinnai, No. 13 at p. 8;
NEEA, No. 21 at p. 4)
For heat pump water heaters, DOE is
proposing to increase the absolute
relative humidity tolerance from ±2
percent to ±5 percent across the entire
test, with the average relative humidity
between 50% ±2% during recoveries.
This change would reduce test burden
by reducing the need to re-run tests in
instances in which the results of the
invalid test and the valid test would not
differ significantly.
As noted, appendix E does not
currently specify a relative humidity
tolerance for non-heat pump water
heaters. As described in the April 2020
RFI, DOE has conducted exploratory
testing to investigate the effect of
relative humidity on the measured UEF
values of two consumer gas-fired
instantaneous water heaters that are
flow activated and have less than 2
gallons of storage volume. 85 FR 21104,
21112 (April 16, 2020). Of the two
models tested, one used non-condensing
technology and the other used
condensing technology. For each model,
two tests were performed at a relative
humidity of 50 percent, and two tests
were performed at a relative humidity of
80 percent (i.e., a total of four tests for
each model). Id. Increasing in relative
humidity from 50 percent to 80 percent
resulted in a maximum change in UEF
for the non-condensing and condensing
models of 0.011 and 0.015, respectively.
Id. Given that DOE requires reporting
UEF to the nearest 0.01 (see 10 CFR
429.17(b)(2)), a change in UEF on the
order of 0.01–0.02 as suggested by
DOE’s test results could be considered
as substantively impacting the test
results. DOE is still examining this issue
and requests comment and test data on
whether a relative humidity
requirement should be added to
appendix E for non-heat pump water
heaters.
DOE is also proposing a clarification
regarding the correction of the heating
value to a standard temperature and
pressure. Section 3.7 of appendix E
states that the heating values of natural
gas and propane must be corrected from
those reported at standard temperature
and pressure conditions to provide the
heating value at the temperature and
pressure measured at the fuel meter, but
does not specify standard temperature
and pressure conditions.
AHRI maintains an Operations
Manual for Residential Water Heater
Certification Program (AHRI Operations
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Manual),40 which addresses how testing
will be done in the AHRI certification
program. The procedures outlined in the
AHRI Operations Manual are similar to
appendix E and provide instruction for
AHRI certification program testing that
is not included within the DOE test
procedure. In section A1.4.1 of the
AHRI Operations Manual, an equation is
provided that corrects the measured
heating value, when using a dry gas 41
and a wet test meter,42 to the heating
value at the standard temperature and
pressure of 60 °F (15.6 °C) and 30 inches
of mercury column (101.6 kPa),
respectively. Annex B of the March
2019 ASHRAE Draft 118.2 also provides
a method for correcting the heating
value from measured to standard
conditions, which allows for the use of
either dry or saturated gas 43 and either
a dry 44 or wet test meter. Sections 2.4.1
and 3.1.1 of appendix O to part 430
correct the input rate to the standard
conditions of 60 °F (15.6 °C) and 30
inches of mercury column (101.6 kPa).
Therefore, to align with the AHRI
Operations Manual and the current
practice in other appendices with part
430 of the CFR, DOE is proposing to
explicitly state that the standard
temperature and pressure conditions for
gas measurements be 60 °F (15.6 °C) and
30 inches of mercury column (101.6
kPa), respectively. Further, to detail the
method in which the heating value must
be corrected to standard conditions and
to align with the consensus industry
standard, DOE proposes to reference
Annex B of a finalized ASHRAE 118.2.
c. Gas Pressure
For gas-fired water heaters, sections
2.7.2 and 2.7.3 of appendix E require
maintaining the gas supply pressure in
accordance with the manufacturer’s
specifications; or if the supply pressure
is not specified, maintaining a supply
pressure of 7 to 10 inches of water
column (1.7 to 2.5 kPa) for natural gas
and 11 to 13 inches of water column
(2.7 to 3.2 kPa) for propane gas. In
addition, for gas-fired water heaters
with a pressure regulator, sections 2.7.2
and 2.7.3 require the regulator outlet
pressure to be within ±10 percent of the
manufacturer’s specified manifold
pressure. From a review of product
40 The AHRI Operations Manual for Residential
Water Heater Certification Program is available at:
www.ahrinet.org/App_Content/ahri/files/
Certification/OM%20pdfs/RWH_OM.pdf.
41 Dry gas refers to non-saturated test gas that
does not contain water vapor.
42 A wet test meter measures the heating value of
saturated test gas that contains water vapor.
43 Saturated gas refers to test gas that contains
water vapor.
44 A dry test meter measures the heating value of
dry test gas.
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literature, DOE has found that many gasfired water heaters with modulating
input rate burners have a factory preset
manifold pressure that is computercontrolled and cannot be adjusted
directly. Further, the manufacturerspecified manifold pressure typically
refers to when the water heater is
operating at the maximum firing rate.
In the April 2020 RFI, DOE requested
comment on whether sections 2.7.2 and
2.7.3 (Test Conditions for Natural and
Propane Gas, respectively) should be
amended to account for models where
the manifold pressure cannot be
adjusted directly and whether the ±10%
tolerance on the manufacturer’s
specified manifold pressure should
apply only when firing at the
manufacturer specified maximum input
rate. 85 FR 21104, 21112 (April 16,
2020). AHRI, CSA, Rheem, and Rinnai
recommended that an alternate
tolerance based on percentages be used
when a ‘‘zero-governor’’ valve 45 is used.
(AHRI, No. 17 at p. 8; CSA, No. 10 at
p. 7; Rheem, No. 14 at p. 7; Rinnai, No.
13 at p. 9) Rheem commented that the
±10 percent tolerance should apply
when operating at the manufacturer’s
specified firing rate, and that for
modulating water heaters the ±10
percent tolerance should be applied to
the maximum firing rate. (Rheem, No.
14 at p. 7) A.O. Smith and CSA
suggested that sections 2.7.2 and 2.7.3
be amended to account for manifold
pressure that cannot be adjusted
directly, and specifically recommended
that if the target manifold pressure
cannot be achieved through manifold
adjustment, then modifying the orifice
should be required. (A.O. Smith, No. 20
at p. 4; CSA, No. 10 at p. 7)
Recognizing that certain gas-fired
water heaters do not provide the
capability to adjust the manifold
pressure, DOE proposes to remove the
±10 percent manifold pressure tolerance
for these products. DOE is proposing to
add an absolute manifold pressure
tolerance of ±0.2 inches water column,
which would be used for gas-fired water
heaters with a zero-governor valve for
which the ±10 percent tolerance would
be overly restrictive. For example,
applying the ±10 percent to a
manufacturer recommended gas
pressure of 0.1 inches water column
would result in a tolerance of ±0.01
inches of water column, which is less
than both the accuracy and precision
tolerances required for gas pressure
instrumentation within section 3.1 of
appendix E. Further, DOE proposes that
45 A zero-governor valve controls the outlet
pressure of the valve to a target of near-zero inches
of water column (i.e., zero pressure).
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the required gas pressures within
appendix E apply when operating at the
manufacturer’s specified input rate or,
for modulating input rate water heaters,
the maximum input rate. Section
III.C.3.d of this document provides
further discussion on modifying the
orifice of gas-fired water heaters that are
not operating at the manufacturer
specified input rate.
d. Input rate
In addition to the gas pressure
requirements, section 5.2.3 requires
maintaining an hourly Btu rating (i.e.,
input rate) that is within ±2 percent of
the value specified by the manufacturer
(i.e., the nameplate value). DOE has
observed during testing that an input
rate cannot be achieved that is within ±2
percent of the nameplate value while
maintaining the gas supply pressure and
manifold pressure within the required
ranges for some gas-fired water heaters.
In such instances, it is common practice
for the testing laboratory to modify the
size of the orifice that is shipped with
the water heater; for example, the
testing laboratory may enlarge the
orifice to allow enough gas flow to
achieve the nameplate input rating
within the specified tolerance, if the
input rate is too low with the orifice as
supplied. For commercial water heating
equipment, DOE addressed this issue by
specifying in the product-specific
enforcement provisions that, if the fuel
input rate is still not within ±2 percent
of the rated input after adjusting the
manifold and supply pressures to their
specified limits, DOE will attempt to
modify the gas inlet orifice. 10 CFR
429.134(n)(ii).
In the April 2020 RFI, DOE requested
comment on whether provisions should
be added to the test procedure at
appendix E to address water heaters that
cannot operate within ±2 percent of the
nameplate rated input as shipped from
the factory. 85 FR 21104, 21112 (April
16, 2020). If so, DOE requested comment
on how to address this issue, and
whether it is appropriate to physically
modify the orifice, similar to the
direction for commercial water heaters.
Id. AHRI, Rheem, and Rinnai
recommended using the test procedure
in the AHRI Operations Manual for
Residential Water Heater Certification
Program, which specifies procedures to
adjust the test setup when the
appliance’s input rate is not within the
±2 percent of the specified input rate
either by adjusting the manifold
pressure, modifying the orifice of the
unit, or checking/fixing any leaks.
(AHRI, No. 17 at p. 8; Rheem, No. 14 at
p. 7; Rinnai, No. 13 at p. 9) BWC stated
that DOE should add provisions to
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1579
address products that cannot operate
within ±2 percent of the nameplate
input rate, potentially by allowing
manufacturers to provide testing
facilities with alternate means to
achieve the rated input, such as
modifying the orifice(s) while the
regulator outlet pressure is within ±10
percent of the manufacturer’s specified
manifold pressure. (BWC, No. 12 at p.
4) CEC recommended that DOE review,
study, and provide results to
stakeholders before allowing
laboratories to make any physical
modification to the size of the gas flow
orifice to increase or decrease gas flow
to achieve the nameplate input rating
within the specified tolerance, further
stating that this modification should be
made by the manufacturer prior to
testing, since this will lead to false
efficiency readings that are not
representative of actual use and could
negatively impact the consumers ability
to choose an efficient water heater.
(CEC, No. 11 at p. 4)
After considering these comments,
DOE proposes to add provisions to
appendix E to provide further direction
for achieving an input rate that is ± 2
percent of the nameplate value specified
by the manufacturer. Specifically, DOE
proposes to modify section 5.2.3 of
appendix E to require that the following
steps be taken to achieve an input rate
that is ± 2 percent of the nameplate
value specified by the manufacturer.
First, attempt to increase or decrease the
gas outlet pressure within ± 10 percent
of the value specified on the nameplate
to achieve the nameplate input (within
±2 percent). If the fuel input rate is still
not within ±2 percent of the nameplate
input, increase or decrease the gas
supply pressure within the range
specified on the nameplate. If the
measured fuel input rate is still not
within ±2 percent of the certified rated
input, modify the gas inlet orifice as
required to achieve a fuel input rate that
is ± 2 percent of the nameplate input
rate. Regarding commenters’ suggestion
to check for leaks as an additional step
in the process, DOE notes that gas leak
detection should be part of a test
laboratory’s normal operating
procedures and, therefore, detection
does not require specification within
DOE’s test procedures. In response to
CEC’s concern regarding
representativeness, the purpose of
adjusting the orifice during testing is to
ensure that the performance of the water
heater is representative of performance
at the Btu rating specified by the
manufacturer on the product’s
nameplate, which informs the field
installation conditions. Allowing for
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adjustment of the orifice reduces test
burden and improves repeatability by
providing test laboratories with a last
resort to maintain the hourly Btu rating
as specified by the manufacturer.
Further, DOE is proposing that
modification of the orifice be done only
after other options have been exhausted.
DOE seeks further comment on its
proposed amendments to clarify the
procedure for achieving an input rate
within ±2 percent of the nameplate
input rating.
DOE also proposes to add
enforcement specific provisions to 10
CFR 429.134 to require that if the fuel
input rate still cannot be achieved
within ±2 percent of the nameplate
input rate after adjusting the burner as
described above, the fuel input rate
found via testing will be used for the
purpose of determining compliance.
DOE proposes similar provisions for oilfired water heaters that cannot be
adjusted to within ±2 percent of the
nameplate value. DOE requests
comment on this proposal.
e. Optional Test Conditions
In response to the April 2020 RFI,
NEEA requested that DOE allow for
optional reporting of additional
efficiency ratings at two different
ambient and inlet water temperature
conditions within the Compliance
Certification Management System
(CCMS) database, specifically for heat
pump water heaters. NEEA further
recommended that testing and reporting
of the lower compressor cut off
temperature in the CCMS database,
similar to NEEA’s Advanced Water
Heating Specification, be required.
(NEEA, No. 21 at pp. 1–3) The Joint
Advocates requested that DOE explore
the usage of NEEA’s Advanced Water
Heating Specification and allowing for
voluntary testing needed to calculate
climate-specific efficiency. (Joint
Advocates, No. 15 at pp. 1–2)
DOE recognizes that regional
differences in ambient temperature,
inlet water temperature, and relative
humidity exist and that these
differences can have an effect on the
efficiency of heat pump water heaters.
However, as required under EPCA, the
DOE test procedure must be reasonably
designed to produce test results which
measure energy efficiency during a
representative average use cycle or
period of use. (42 U.S.C. 6293(b)(3))
Compliance with the applicable energy
conservation standard, which was
developed based on an analysis of water
heaters nationally, must be determined
using the current DOE test procedure.
(42 U.S.C. 6295(s)). The conditions in
appendix E are representative of the
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nation as a whole. Moreover, DOE does
not have data to indicate what
conditions would be representative for
regional representations. As the test
procedure must be representative of the
nation as a whole, and as DOE has no
data to indicate what conditions would
be representative for regional
representations, DOE has tentatively
determined not to allow for optional
reporting of additional efficiency ratings
at test conditions other than those found
in the DOE test procedure.
4. Mixing Valve
Through a review of product
literature, DOE has found consumer
water heaters on the market that are
designed to, or have operational modes
that, raise the temperature of the stored
water significantly above the outlet
water temperature requirements
specified in section 2.4 of appendix E
(i.e., 125 °F ±5 °F (51.7 °C ±2.8 °C)).
These water heaters are meant to be
installed with a mixing valve, which
may or may not be provided with, or
built into, the unit, to temper the outlet
water to a typical outlet water
temperature. Generally, raising the
temperature of the water in the storage
tank significantly above the target
output temperature (i.e., ‘‘over-heating’’
the water) without the presence of a
mixing valve would effectively increase
the amount of hot water that a given size
water heater can deliver (e.g., a 50
gallon water heater with an over-heated
storage tank temperature could provide
the same amount of hot water as an 80
gallon water heater with a more typical
storage tank temperature). An FHR test
performed at an over-heated storage
tank temperature would result in a
higher FHR than a test performed at a
lower, more typical storage tank
temperature. The installation
instructions in section 4 of appendix E
do not address when a separate mixing
valve should be installed, and the
operational mode selection instructions
in section 5.1 of appendix E do not
specifically address when the water
heater has an operational mode that can
over-heat the water in the storage tank.
However, section 5.1 of appendix E
requires that the water heater be tested
in its default mode, and where a default
mode is not specified, to test the unit in
all modes and rate the unit using the
results of the most energy-intensive
mode.
The ENERGY STAR program
published a Test Method to Validate
Demand Response 46 for connected
46 The
Energy Star Test Method to Validate
Demand Response for Connected Residential Water
Heaters is available at: www.energystar.gov/sites/
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residential water heaters on April 5,
2021 (ENERGY STAR Connected Test
Method). Section 4.1 of the ENERGY
STAR Connected Test Method, which
was developed with input from
industry, addresses the test setup in
which a separate mixing valve is
required. This setup requires the
installing the mixing valve in
accordance with the water heater and
mixing valve manufacturer’s
instructions. Absent instruction from
the water heater or mixing valve
manufacturer, the mixing valve is to be
installed in the outlet water line,
upstream of the outlet water
temperature measurement location, with
the cold water supplied from a tee
installed in the inlet water line,
downstream of the inlet water
temperature measurement location (i.e.,
the mixing valve and cold water tee are
installed within the inlet and outlet
water temperature measurement
locations). Section 4.1 of the ENERGY
STAR Connected Test Method further
clarifies that if the liquid flow rate and/
or mass measuring instrumentation is
installed on the outlet side of the water
heater, that it shall be installed after the
mixing valve.
To accommodate water heaters that
are designed to, or have operational
modes that, raise the temperature of the
stored water significantly above the
outlet water temperature requirements
specified in section 2.4 of appendix E,
DOE proposes to add instructions for
the installation of a mixing valve similar
to what is published in section 4.1 of
the ENERGY STAR Connected Test
Method.
5. Mass Measurements
In appendix E, both section 6.3.2,
which provides for the computation of
the recovery efficiency for gas, oil, and
heat pump storage-type water heaters,
and section 6.4.1, which provides for
computation of the recovery efficiency
for water heaters with rated storage
volume less than 2 gallons, specify that
the total mass of water removed (i.e.,
mass of water that flows through the
outlet) from the start of the 24-hour
simulated-use test to the end of the first
recovery period (M1) is used to calculate
recovery efficiency. The test procedure
accommodates determining the total
mass either directly (e.g., through the
use of a weighing scale), or indirectly by
multiplying the total volume removed
(V1) (i.e., total volume of hot water flow
through the outlet) by the density of
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water (r1) as determined based on the
water temperature at the point where
the flow volume is measured.47
a. Flow Meter Location
The current test procedure does not
specify where in the flow path the flow
volume and density must be measured,
which allows for laboratory test setups
that measure the flow volume either on
the cold inlet side of the water heater or
on the hot outlet side. Allowing the flow
meter to be located on either the inlet
or outlet side, and calculating the mass
of the water that is heated during the
test based on the density of the water
where the flow meter is located, could
result in differences in the mass of water
that is calculated depending on whether
the flow meter is in the inlet water line
or the outlet water line. Because the
inlet water is colder than at the outlet,
it is also denser, meaning that the same
volume of water has more mass at the
inlet than the outlet. In addition, some
of the mass of inlet water could, after
being heated, expand out of the water
heater into the expansion tank and be
purged prior to a draw.48 Any
‘‘expanded’’ volume of water that is lost
through the by-pass (purge) line could
be included in a volume measurement
taken at the inlet, but not be included
in a volume measurement taken at the
outlet.
In the April 2020 RFI, DOE requested
feedback on whether the consumer
water heater test procedure should
require measurement of flow in the
outlet water line to ensure that the mass
of water removed from the tank is
accurate. 85 FR 21104, 21113 (April 16,
2020). DOE further requested comment
on whether requiring the density, r1, to
be determined based on the outlet
temperature, rather than the
temperature where the flow volume is
measured, would alleviate this issue. Id.
AHRI disagreed with requiring
measurement of flow in the outlet water
line and recommended that
measurements be allowed on the inlet to
ensure greater long-term reliability of
the volume or mass flow measurement
device used. (AHRI, No. 17 at p. 9)
Rheem and Rinnai opposed requiring
measurement of flow in the outlet water
line, as they believe it is more consistent
to measure the inlet. (Rheem, No. 14 at
pp. 7–8; Rinnai, No. 13 at p. 10) BWC
stated that DOE should continue to
allow manufacturers and laboratories to
maintain the option of placing a water
meter as part of the inlet water piping.
(BWC, No. 12 at p. 5) CSA and Keltech
stated that flow rate should be measured
at the outlet, not the inlet of a water
heater. (CSA, No. 10 at p. 7; Keltech, No.
7 at p. 1) CSA also stated that measuring
water based on mass would work and
would give the best results since mass
is measured directly and temperature
measurements are not needed; however,
CSA noted this would require the use of
a mass flow meter. CSA stated that for
labs that do not have a mass flow meter
and instead use volume flow meters like
a magnetic flow meter, the location of
the temperature sensor to determine the
density needs to be specified. (CSA, No.
10 at p. 7)
DOE conducted exploratory testing to
evaluate the effect on the test results
due to differences in recording the water
delivered using a flow meter at the inlet
and outlet of the water heater, compared
to the mass delivered as measured with
a scale. The mass delivered was
measured directly using Coriolis flow
meters and these values were compared
to the mass measured by the scale. The
three different mass values were used to
determine the UEF and the results are
shown in Table III.2. Table III.2 shows
the measured mass of each draw of the
24-hour simulated-use test, the rootmean-square deviation 49 (RMSD) of the
mass measurements, and the resulting
UEF values for each mass measurement
method used in the calculations. DOE’s
preliminary testing indicates that more
accurate measurements of the mass of
water delivered are obtained at the
outlet flow meter as compared to the
inlet flow meter. The difference in UEF
between the outlet flow meter and the
scale method was 0.002 and 0.016 for
gas-fired storage and instantaneous
water heaters, respectively; whereas the
difference in UEF between the inlet flow
meter and the scale method was 0.023
and 0.029 for gas-fired storage and
instantaneous water heaters,
respectively.
TABLE III.2—TEST RESULTS USING MASS MEASURED BY INLET AND OUTLET FLOW METERS AND AN OUTLET SCALE
Water heater description
Gas-fired storage water heater
Inlet flow
meter
Mass determination method
Resulting UEF ..................................................................
RMSD, lbs ........................................................................
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Draw
0.641
1.97
lbs
Outlet flow
meter
0.620
0.39
lbs
Gas-fired instantaneous water heater
Outlet scale
0.618
N/A
Lbs
Inlet flow
meter
0.820
2.67
Lbs
Outlet flow
meter
0.807
2.10
lbs
Outlet scale
0.791
N/A
lbs
1 .......................................................................................
222.5
218.7
218.3
223.2
222.0
214.5
2 .......................................................................................
3 .......................................................................................
4 .......................................................................................
5 .......................................................................................
6 .......................................................................................
7 .......................................................................................
8 .......................................................................................
9 .......................................................................................
10 .....................................................................................
11 .....................................................................................
12 .....................................................................................
13 .....................................................................................
14 .....................................................................................
16.3
8.2
74.1
124.9
41.0
8.0
8.1
8.1
16.3
16.4
16.4
16.7
115.5
15.6
7.7
72.2
122.2
39.6
7.1
7.4
7.3
15.7
15.3
14.7
15.3
111.5
15.0
7.1
72.3
121.7
39.9
7.1
7.3
7.1
15.7
15.2
15.0
15.4
112.2
16.1
7.9
74.5
123.4
41.2
8.0
7.7
8.4
16.4
16.7
16.3
17.1
115.8
15.6
7.7
73.0
122.2
40.8
7.1
7.4
8.0
16.0
16.2
15.5
16.3
113.8
13.9
7.1
72.8
121.5
40.3
6.6
6.6
7.5
15.2
16.1
15.7
16.3
113.5
47 Although the DOE test procedure does not
specify how to measure and/or calculate density, it
is typically calculated using either a regression
equation or density tables based on a specific
temperature and pressure.
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48 The change in volume occurs because water
expands and increases in volume as it is heated.
49 RMSD is the square root of the average of
squared deviations, or differences, between the
mass measured by the inlet or outlet flow meter and
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the outlet scale. By using RMSD, any ‘‘negative’’
differences are converted to ‘‘positive,’’ which
provides a more meaningful basis for calculating
the average deviation from the reference.
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The trend from DOE’s preliminary test
results is consistent with CSA and
Keltech’s comments. However, at this
time, the preliminary testing is not
sufficient for DOE to propose requiring
the measurement of the mass or volume
water at the outlet or at the inlet of the
water heater. DOE’s preliminary results
are based on testing only one unit each
of a gas-fired storage water heater and a
gas-fired instantaneous water heater. It
is not clear that measurements for all
water heaters would demonstrate a
similar impact based on the location of
the measurement at the outlet versus
inlet of the water heater. From DOE’s
testing using third party laboratories,
most, if not all, tests are conducted with
a flow meter installed on the inlet side
of the water heater. To require water
flow to be measured at the outlet may
require consumer water heaters on the
market to be retested without a
complete understanding of the impact of
the change in measurement location.
Therefore, DOE requests test data
comparing the results of testing with
flow meters installed at the inlet or
outlet of the water heater.
b. Mass Calculation
In sections 6.3.5 and 6.4.2 of
appendix E, the mass withdrawn from
each draw (Mi) is used to calculate the
daily energy consumption of the heated
water at the measured average
temperature rise across the water heater
(QHW). However, neither section
includes a description of how to
calculate the mass withdrawn for tests
in which the mass is indirectly
determined using density and volume
measurements.
In the April 2020 RFI, DOE requested
feedback on whether to update the
consumer water heater test procedure to
include a description of how to
calculate the mass withdrawn from each
draw in cases where mass is indirectly
determined using density and volume
measurements. 85 FR 21104, 21113
(April 16, 2020). AHRI recommended
including a description of how to
calculate the mass withdrawn from each
draw where mass is indirectly
determined by using one of the
calculations from the AHRI Operations
Manual for Residential Water Heater
Certification Program. (AHRI, No. 17 at
p. 9) A.O. Smith, Rheem, and Rinnai
supported the use of the method
recommended by AHRI. (A.O. Smith,
No. 20 at p. 4; Rheem, No. 14 at p. 8;
Rinnai, No. 13 at p. 10) BWC stated that
DOE should update the federal test
procedure to include a means to
calculate the mass withdrawn from each
draw in cases where mass removed is
determined using ratio of the inlet and
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outlet densities and volume measured
on the inlet. (BWC, No. 12 at p. 5)
Keltech stated that DOE does not need
to specify the means to collect mass or
volume measurements and that DOE
should only specify the accuracy and
tolerance of mass, volume, or
temperature measurements. (Keltech,
No. 7 at p. 1)
DOE is proposing to specify how mass
calculations are made when the mass is
indirectly determined using density and
volume measurements. Specifically,
DOE proposes that the volume at the
outlet would be multiplied by the
density, which would be based on the
average outlet temperature measured
during the draw. DOE is also proposing
to add procedures similar to those in the
AHRI Operations Manual for Residential
Water Heater Certification Program; in
particular, a method of converting inlet
water volume to outlet water volume
using the ratio of the water densities at
the inlet and outlet.50 In response to
Keltech’s comment, DOE is not
proposing to specify the means to
collect mass or volume measurements.
Rather, DOE is specifying how to
calculate outlet water volume and mass
regardless of the means used to collect
mass or volume measurements.
6. Very Small Draw Pattern Flow Rate
Section 5.4.1 of appendix E states that
if the Max GPM is less than 1.7 gpm (6.4
L/min) that the very small draw pattern
be used during the 24-hour simulateduse test. Section 5.5 of appendix E states
that, for the very small draw pattern, if
the water heater has a Max GPM rating
less than 1 gpm (3.8 L/min), then all
draws shall be implemented at a flow
rate equal to the rated Max GPM. DOE
has identified flow-activated water
heaters that are designed to deliver
water at the set point temperature of
125 °F ±5 °F (51.7 °C ±2.8 °C) that is
required by section 2.5 of appendix E at
a flow rate well below 1 gpm (3.8 L/
min). For these products, draw 2 of the
very small draw pattern requires 1
gallon to be removed at the rated Max
GPM and the pattern requires draw 3 to
start five minutes after draw 2 initiation.
However, any rated Max GPM less than
or equal to 0.2 gpm (0.76 L/min) will
result in draw 2 lasting more than five
minutes and past the start time of draw
3. To clarify the appropriate method of
testing these products, DOE proposes to
amend the very small draw pattern
description to state that when a draw
extends beyond the start time of a
50 The AHRI Operations Manual for Residential
Water Heater Certification Program specifies that
the outlet water volume is equal to the inlet water
volume times the inlet water density divided by the
outlet water density.
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subsequent draw, that the subsequent
draw will start after the required volume
of the previous draw has been delivered.
7. Low Temperature Water Heaters
DOE has identified flow-activated
water heaters that are designed to
deliver water at a temperature below the
set point temperature of 125 °F ±5 °F
(51.7 °C ±2.8 °C) that is required by
section 2.5 of appendix E. These water
heating products are typically marketed
as ‘‘handwashing’’ or ‘‘POU water’’
heaters. These units typically have low
heating rates, which requires the testing
agency to reduce the flow rate in order
to be able to achieve the outlet
temperature within the set point
temperature range. However, these units
have a minimum activation flow rate
below which the unit shuts off. To the
extent that a unit would stop heating
water when the flow rate is too low,
there may be no flow rate at which the
unit would operate and deliver water at
the outlet temperature required under
section 2.5 of appendix E.
In the April 2020 RFI, DOE requested
feedback on whether language should be
added to section 5.2.2.1 of appendix E,
titled, ‘‘Flow-Activated Water Heaters,
including certain instantaneous water
heaters and certain storage-type water
heaters,’’ to allow for water heaters not
designed to deliver water at 125 °F ±5 °F
(51.7 °C ±2.8 °C) to be tested at a lower
set point temperature, or whether other
changes to the test method need to be
made to accommodate these types of
models (e.g., an additional draw pattern,
product definition). 85 FR 21104, 21113
(Apr. 16, 2020). AHRI, A.O. Smith, CSA,
EEI, Keltech, and Rheem recommended
that the test procedure be modified to
include a lower set point temperature to
accommodate products that are not
designed to deliver water at 125 °F ±5 °F.
(AHRI, No. 17 at p. 11; A.O. Smith, No.
20 at p. 5; CSA, No. 10 at p. 8; EEI, No.
8 at p. 4; Keltech, No. 7 at p. 1; Rheem,
No. 14 at p. 9) A.O. Smith further
recommended that any alternative
provisions require testing at the
maximum water temperature delivery
that the model is capable of delivering.
(A.O. Smith, No. 20 at p. 5) CSA and
Rheem added that most of these heaters
are specialized, as some are only used
for handwashing or point-of-use
applications, so they do not need to go
through a typical DOE draw pattern.
(CSA, No. 10 at p. 8; Rheem, No. 14 at
p. 9)
Water heaters that provide water at a
maximum temperature lower than
125 °F (i.e., ‘‘low temperature’’ water
heaters) are consumer water heaters. To
the extent that a ‘‘low temperature’’
water heater uses electricity as the
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energy source, has a nameplate input
rating of 12 kW or less, and contains no
more than one gallon of water per 4,000
Btu per hour of input, it would be an
electric instantaneous water heater. 10
CFR 430.2. The definition of water
heater or electric instantaneous water
heater does not include a minimum
water delivery temperature. As stated,
‘‘low temperature’’ water heaters cannot
be tested under the current DOE test
procedure. To the extent that a
consumer water heater is not able to
heat water to the required set point
temperature, the manufacturer would be
required to petition DOE for a waiver
from the DOE test procedure and
request use of an alternate test
procedure pursuant to the procedure at
10 CFR 430.27.
Although DOE has not received any
such petitions, to minimize the
potential need for manufacturers to
petition for a test procedure waiver,
DOE is proposing to define ‘‘low
temperature’’ water heaters and to
establish test procedure provisions that
specify a lower set point temperature for
such products. DOE is proposing to
define a ‘‘low temperature water heater’’
as ‘‘an electric instantaneous water
heater that, is not a circulating water
heater and, cannot deliver water at a
temperature greater than or equal to the
set point temperature specified in
section 2.5 of appendix E to subpart B
of this part when supplied with water
at the supply water temperature
specified in section 2.3 of appendix E to
subpart B of this part.’’
DOE has tentatively determined that
lowering the set point temperature for
‘‘low temperature’’ water heaters to their
maximum possible delivery temperature
would permit these water heaters to be
tested appropriately and in a manner
that would produce representative test
results. Therefore, DOE proposes to
require low temperature water heaters to
be tested to their maximum possible
delivery temperature.
As stated previously, if a consumer
water heater exists that is not able to
heat water to the required set point
temperature, the manufacturer would be
required to petition DOE for a waiver
from the DOE test procedure and
request use of an alternate test
procedure pursuant to the procedure at
10 CFR 430.27. If a manufacturer
produces a consumer water heater that
is not able to heat water to the required
set point temperature but does not meet
the definition of a ‘‘low temperature
water heater’’ as proposed in this
document, the manufacturer should
petition DOE for a waiver for that
model.
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8. Heat Pump Water Heater Heaters
a. Controls
As discussed in section III.A.1.a, in
the present market, a consumer heat
pump water heater typically consists of
an air-source heat pump and a storage
tank that are integrated together into one
assembly. This ‘‘typical’’ consumer heat
pump water heater uses electricity and
has backup resistance elements within
the storage tank. Heating water with the
heat pump components is more efficient
than heating water with the backup
resistance elements. Therefore, water
heaters with controls that prioritize heat
pump water heating over resistance
element water heating will operate more
efficiently than water heaters that do not
prioritize heat pump water heating or
that do not prioritize heat pump water
heating to the same extent.
In response to the April 2020 RFI, the
Joint Advocates suggested modifying the
test procedure to reflect the
effectiveness of controls in minimizing
use of the resistance element in heat
pump water heaters, stating this
modification would improve the
representativeness of the test procedure
and create new incentives for
manufacturers to develop products that
provide increased savings for
consumers. (Joint Advocates, No. 15 at
p. 2) No suggestion was provided on
how to better reflect the use of controls
to minimize element usage.
DOE’s test data shows that for most
(or possibly all) heat pump water heater
models available on the market
currently, electric elements do not turn
on during the 24-hour simulated-use
test. Although element usage during the
test could be forced through a more
aggressive draw pattern (i.e., longer or
more frequent draws designed to
deplete the water heater and require
more hot water than the heat pump
alone could keep up with), the draw
patterns are required to be
representative of actual use. Therefore,
designing the draw pattern with the goal
of forcing resistance element use would
not be representative of typical use, and
DOE has tentatively determined not to
modify the test procedure to activate the
use of electric resistance elements in
heat pump water heaters during testing.
b. Split-System Heat Pump Water
Heaters
In response to the April 2020 RFI, the
Joint Advocates and NEEA
recommended that DOE investigate the
inclusion of niche products, such as
split system heat pumps, within
appendix E. (Joint Advocates, No. 15 at
p. 3; NEEA, No. 21 at p. 3) In a split
system heat pump, the heat pump part
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of the system is typically installed
outdoors. The storage tank part of the
system is typically installed indoors and
does not use the ambient air for water
heating directly. As discussed in section
III.C.3.b, different ambient conditions
are specified in appendix E for heat
pump water heaters and non-heat pump
water heaters. For split system heat
pump water heaters, DOE is proposing
to specify that the heat pump part of the
system shall be tested using the heat
pump water heater dry bulb temperature
and relative humidity requirements,
while the storage tank part of the system
shall be tested using the non-heat pump
water heater ambient temperature and
relative humidity requirements. DOE
notes that the required non-heat pump
water heater ambient conditions can be
met by keeping the entire system within
the dry bulb temperature and relative
humidity requirements for heat pump
water heaters (i.e., both parts of the
system can be tested in the same
psychrometric chamber).
c. Heat Pump Only Water Heaters
As discussed in section III.A.1.a,
certain heat pump water heaters are sold
that consist of only a heat pump (i.e.,
heat pump only water heater). These
heat pump only water heaters require
the use of a separate storage tank to
properly operate. The current DOE test
procedure does not have procedures in
place to appropriately test these water
heaters.
In a final rule published October 17,
1990, DOE established test procedures
that included a description of how to
test heat pump water heaters sold
without a storage tank. 55 FR 42162,
42173. These procedures were updated
in the May 1998 final rule and included
testing the heat pump water heater with
an electric storage water heater having
a measured volume of 47 gallons ±1.0
gallons (178 liters ±3.8 liters); two 4.5
kW heating elements controlled in such
a manner as to prevent both elements
from operating simultaneously; and a
rated efficiency at or near the minimum
energy conservation standard. 63 FR
25996, 26011 (May 11, 1998).
DOE published the April 2010 final
rule based on an evaluation of heat
pump only water heaters available on
the market. 75 FR 20112 (April 16,
2010). DOE determined such water
heaters do not meet EPCA’s definition of
a ‘‘water heater’’ and are not covered
products. Id. at 75 FR 20127. The
products that provided the basis for
DOE’s determination were characterized
as add-on heat pump water heaters. Id.
In a NOPR that preceded the April 2010
final rule, DOE stated that add-on heat
pump water heaters are typically
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marketed and used as an add-on
component to a separately
manufactured, fully functioning electric
storage water heater. 74 FR 65852,
65865 (Dec. 11, 2009). DOE further
stated that the add-on unit consists of a
small pump and a heat pump system.
Id. In the products considered by DOE,
the pump circulates refrigerant from the
water heater storage tank through the
heat pump system and back into the
tank, while the heat pump extracts heat
from the surrounding air and transfers it
to the refrigerant. Id. The add-on units
evaluated for DOE’s determination
cannot by themselves provide hot water
on demand, but rather heat water only
when operated in conjunction with a
storage water heater. Id. DOE also stated
that manufacturers do not ship add-on
heat pump water heaters as selfcontained, fully functioning water
heaters or paired with a storage tank,
and that the add-on device, by itself, is
not capable of heating water and lacks
much of the equipment necessary to
operate as a water heater. Id. The test
procedures addressing heat pump water
heaters that are sold without a storage
tank were removed in the July 2014
final rule, due to the previous
determination that add-on heat pump
water heaters are not covered products.
79 FR 40542, 40547 (July 11, 2014).
A review of the current market has
identified certain heat pump only water
heaters that operate differently than the
add-on heat pump water heaters that
were examined during the April 2010
final rule. Certain heat pump only water
heaters are used in conjunction with a
separately sold unfired hot water storage
tank or backup storage water heater and
extract ‘‘cold’’ water from the tank, heat
the water directly using the ambient air
as the heat source, and return water at
a slightly higher temperature to the
storage tank or backup heater. In
contrast to the add-on heat pump water
heaters previously examined in the
April 2010 Final Rule, these heat pump
only water heaters heat water directly.
Currently, testing these heat pump only
water heaters to appendix E is not
possible because they are unable to heat
water to the required set point
temperature on demand. These products
require the use of a separately sold
storage tank and gradually increase the
temperature of the stored water to the
required outlet temperature.
Because of the differences with
certain heat pump only water heaters
currently on the market as compared to
the add-on heat pump water heaters that
provided the basis for DOE’s prior
determination, DOE has tentatively
determined that certain heat pump only
water heaters are covered products. As
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discussed in section III.A.1.a, DOE is
proposing a definition for ‘‘circulating
water heater,’’ which covers heat pump
only water heaters, and that procedures
to test these products should be
included in appendix E.
As stated previously, a 47-gallon
electric storage water heater that uses
electric resistance elements and that has
a rated efficiency at or near the
minimum energy conservation standard
was previously required when testing
the test procedures prior to the July
2014 final rule. Consistent with DOE’s
prior approach to testing heat pump
only water heaters, DOE is proposing
testing with a standard storage tank.
Through testing of integrated heat pump
water heaters,51 DOE has observed that
the electric resistance elements do not
turn on during the 24-hour simulateduse test. Therefore, DOE is not
proposing to require backup heating
(i.e., electric resistance elements) within
the standard storage tank, as the backup
heating would likely not operate during
the test. DOE reviewed the CCMS
database for unfired hot water storage
tanks 52 and found that several
manufacturers produce 80-gallon
unfired hot water storage tanks, while
no manufacturers produce a 47-gallon
unfired hot water storage tank. DOE is
proposing that the storage tank to be
used with a heat pump only water
heater would be an 80 gallon ±1 gallon
unfired hot water storage tank that
meets the energy conservation standards
for an unfired hot water storage tank at
10 CFR 431.110(a).53 DOE requests
comment on the approach of using a
standard storage tank for testing heat
pump only water heaters and whether
there are other procedures that are not
burdensome to conduct and that are
representative of actual use.
Were DOE to establish a test
procedure for heat pump only water
heaters, such water heaters would not
be subject to energy conservation
standards until such a time that DOE
51 Integrated heat pump water heaters are
discussed in section III.C.8.a and represent the
‘‘typical’’ heat pump water heater available on the
market, in which the storage tank and heat pump
are combined (integrated) into one assembly. The
integrated heat pump water heaters on the market
typically have electric resistance elements installed
in the tank for supplementary heating when the
heat pump alone cannot provide enough hot water.
The residential application of an integrated heat
pump water heater and a heat pump only water
heater combined with a separately sold storage tank
are similar.
52 The CCMS database for unfired hot water
storage tanks is available at:
www.regulations.doe.gov/certification-data/
#q=Product_Group_s%3A*.
53 Currently unfired hot water storage tanks must
have a minimum thermal insulation of R–12.5.
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addressed such products in an energy
conservation standard rulemaking.
9. Circulating Gas-Fired Water Heaters
As described in section III.A.1.c,
several manufacturers produce
‘‘circulating’’ consumer gas-fired
instantaneous water heaters that are
designed to be used with a volume of
stored water (usually in a tank, but
sometimes within a recirculating hot
water system of sufficient volume, such
as a hydronic space heating or
designated hot water system) in which
the water heater does not directly
provide hot water to fixtures, such as a
faucet or shower head, but rather
replenishes heat lost from the tank or
system through hot water draws or
standby losses. In section III.A.1.c, DOE
tentatively determined that these water
heaters are ‘‘covered products’’ under
the ‘‘water heater’’ definition and
proposed a definition for ‘‘circulating
water heaters’’ to be included at 10 CFR
430.2.
In the April 2020 RFI, DOE requested
feedback on what changes to the
consumer water heater test procedure
may be necessary to appropriately test
circulating gas-fired instantaneous water
heaters. DOE also requested feedback on
whether there is an industry standard
that would allow for testing of
circulating gas-fired instantaneous water
heaters that would provide results
representative of the energy use of these
products for an average use cycle or
period of use. 85 FR 21104, 21113 (April
16, 2020). AHRI, Rinnai, and Rheem
recommended using DOE’s commercial
water heater test procedure, which
references parts of ANSI Z21.10.3–2015/
CSA 4.3–2015 (ANSI Z21.10.3–2015),
‘‘Gas-fired water heaters, volume III,
storage water heaters with input ratings
above 75,000 Btu per hour, circulating
and instantaneous.’’ (AHRI, No. 17 at p.
11; Rheem, No. 14 at p. 8; Rinnai, No.
13 at p. 10–11) Additionally, AHRI
suggested that if DOE declines to modify
the definition and retains circulating
gas-fired instantaneous water heaters
within scope of this test procedure, then
DOE should consider adopting the
thermal efficiency commercial test
procedure and metric for these
products. (AHRI, No. 17 at p. 11)
As stated previously in section
III.A.1.c, DOE has tentatively
determined that circulating water
heaters are consumer water heaters and
would be covered by DOE’s test
procedures for consumer water heaters.
Congress, through 42 U.S.C.
6295(e)(5)(B), directed DOE to establish
a ‘‘uniform efficiency descriptor’’ as the
required metric for consumer water
heaters. This ‘‘uniform efficiency
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descriptor’’ was established during the
July 2014 final rule and is the UEF
metric. DOE may exclude a specific
category of covered water heaters from
the uniform energy descriptor
established by DOE if DOE determines
that the category of water heaters does
not have a residential use and can be
clearly described in the final rule, and
is effectively rated using the thermal
efficiency and standby loss descriptors
applied to the category as of December
18, 2012, as a commercial water heater.
42 U.S.C. 6295(e)(5)(F) As stated
previously, DOE has tentatively
determined that circulating water
heaters have a residential use. As such,
to the extent that circulating water
heaters are consumer water heaters, they
would be subject to an energy
conservation standard using the UEF
metric.
Similar to heat pump only water
heaters described in section III.C.8.c,
circulating water heaters operate with a
separate storage tank. Therefore, DOE
has tentatively determined that, as
proposed for heat pump only water
heaters, circulating water heaters would
be tested with an 80 gallon ± 1 gallon
unfired hot water storage tank that
meets the energy conservation standards
for an unfired hot water storage tank at
10 CFR 431.110(a). DOE requests
comment on the approach of using a
standard storage tank for testing
circulating water heaters and whether
there are other procedures that are not
unduly burdensome to conduct and that
are representative of actual use.
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10. Solar Water Heaters
In response to an RFI published on
May 21, 2020 (May 2020 RFI), regarding
the energy conservation standards for
consumer water heaters (85 FR 30853),
the Solar Rating & Certification
Corporation (‘‘(SRCC’’)) recommended
that solar water heating technologies be
considered for inclusion in the DOE
energy conservation standards and test
procedures for consumer water heaters.
SRCC stated that without the
involvement of DOE, the industry
metrics struggle to gain acceptance with
policymakers and consumers. SRCC also
stated that DOE rulemakings to include
solar-equipped water heaters in
regulations would serve to establish a
single performance metric and signal
the legitimacy of solar water heating
technologies. (Docket: EERE–2017–BT–
STD–0019, SRCC, No. 11 at pp. 3–4) On
October 7, 2020, SRCC published a draft
test procedure titled, ‘‘Solar Uniform
Energy Factor Procedure for Solar Water
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Heating Systems.’’ 54 The draft SRCC
test procedure addresses methods to test
different types of solar water heaters.
On April 8, 2015, DOE published an
energy conservation standards NOPR
addressing definitions for consumer
water heaters. 80 FR 18784. In
particular, DOE proposed definitions for
‘‘solar-assisted fossil fuel storage water
heater’’ and ‘‘solar-assisted electric
storage water heater’’ and clarified that
water heaters meeting these definitions
are not subject to the amended energy
conservation standards for consumer
water heaters established by the April
2010 final rule. Id. at 80 FR 18789. DOE
has tentatively determined to address
solar water heaters in a separate
rulemaking.
11. Connected Water Heaters
On September 17, 2018, DOE
published an RFI seeking information
on the emerging smart technology
appliance and equipment market. 83 FR
46886 (September 2018 RFI). In the
September 2018 RFI, DOE sought
information to better understand market
trends and issues in the emerging
market for appliances and commercial
equipment that incorporate smart
technology. Id. at 83 FR 46887. DOE’s
intent in issuing the September 2018
RFI was to ensure that DOE did not
inadvertently impede such innovation
in fulfilling its statutory obligations in
setting efficiency standards for covered
products and equipment. Id. In the
April 2020 RFI, DOE sought comment
on the same issues presented in the
September 2018 RFI as they may be
applicable to consumer water heaters.
EEI stated that DOE should update the
test procedure to better capture the
performance difference between
traditional and ‘‘smart’’ water heaters by
including subcategories for nonconnected,55 connected,56 and
disconnected water heaters; 57 and
54 SRCC’s draft Solar Uniform Energy Factor
Procedure for Solar Water Heating Systems is
available at: www.iccsafe.org/wp-content/uploads/
is_stsc/Solar-UEF-Specification-for-Rating-SolarWater-Heating-Systems-20201012.pdf.
55 EEI proposed to define non-connected water
heaters as traditional water heaters that do not have
‘‘smart’’ features and cannot connect to any external
network or device.
56 EEI proposed to define connected water heaters
as ‘‘smart’’ water heaters (that are not already
categorized as grid-enabled water heaters) that
connect to smart home networks and/or smart
devices (home assistant speakers, smart phones,
etc.) and/or external networks such as those
provided by a local energy company.
57 EEI proposed to define disconnected water
heaters (for test procedures only) as ‘‘smart’’ water
heaters (that are not already categorized as gridenabled water heaters) that have the ability to
disconnect from smart home networks and/or smart
devices (home assistant speakers, smart phones,
etc.) and/or external networks based on user
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provided recommended definitions for
these categories. EEI further stated that
during testing, ‘‘connected’’ water
heaters should be disconnected from
their external networks so that their
UEF values can be compared on an
equivalent basis with ‘‘non-connected’’
water heaters. (EEI, No. 8 at p. 2) NEEA
commented that DOE should allow
optional reporting of demand
response 58 capability in CCMS. (NEEA,
No. 21 at pp. 2–3) Similarly, in the May
2020 RFI, SRCC recommended that DOE
consider adding a thermal energy
storage 59 metric to the current test
method. SRCC stated that in its simplest
form, the metric could simply involve
the calculation of the energy contained
in water heated from the entering water
temperature to the maximum operating
temperature for the tank. According to
SRCC, the metric could be
accomplished using no additional
testing and could help to spur the use
of thermal energy storage and demand
response in the context of consumer and
commercial storage water heaters and
unfired tanks. (Docket: EERE–2017–BT–
STD–0019, SRCC, No. 11 at p. 5–6)
Section 5.1 of appendix E specifies
the operational mode selection for water
heaters, but does not explicitly address
‘‘smart’’ or ‘‘connected’’ modes of
operation. For water heaters that allow
for multiple user-selected operational
modes, all procedures specified in
appendix E must be carried out with the
water heater in the same operational
mode (i.e., only one mode). Section 5.1
of appendix E. This operational mode
must be the default mode (or similarly
named, suggested mode for normal
operation) as defined by the
manufacturer in its product literature
for giving selection guidance to the
consumer. Id.
DOE is proposing to explicitly state
that any connection to an external
network or control would be
disconnected during testing. While DOE
recognizes that connected water heaters
are on the market with varying
implementations of connected features,
DOE is not aware of any data available,
nor did interested parties provide any
such data, regarding the consumer use
of connected features. Absent such data,
command or as a ‘‘default’’ mode if it detects
problems with the communication network.
58 Demand response refers to changes in electric
or gas usage from the normal consumption patterns
in response to changes in the price of electricity or
gas over time, or to incentive payments designed to
induce lower electricity or gas use at times of high
wholesale market prices or when system reliability
is jeopardized.
59 Thermal energy storage is important to demand
response programs, as the water that is heated
during off-peak times must be kept heated and
ready for use when the consumer desires hot water.
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DOE is unable to develop a
representative test configuration for
assessing the energy consumption of
connected functionality for water
heaters.
Furthermore, while acknowledging
the potential benefits that could be
provided by connected capability, such
as providing energy saving benefits to
consumers and enabling peak load
shifting on the grid, DOE believes that
requiring measurement of the energy
consumed by connected features at this
time may prematurely hinder the
development and incorporation of such
features in water heaters. While grid
management programs have existed for
many years, demand response capability
is rapidly evolving. Therefore, DOE has
tentatively determined that, at this time,
any regulation on its part to address
these products may harm the evolution
of this market.
DOE acknowledges that storage-type
water heaters are useful thermal energy
storage devices that can help save
consumers money and help utilities
manage the grid by heating up the water
in the tank during non-peak times.
However, the technology required to
operate within a demand response
program is not available on most
consumer water heaters and the
available thermal energy of the tank can
be determined using the already
available rated storage volume metric.
Further, DOE notes that a thermal
energy storage metric would be most
useful to utilities operating demand
response programs. These utilities are
regionally located and can therefore
make better assumptions about water
heating conditions, such as supply
water temperature and ambient
temperature, as compared to a national
average of these conditions, which are
used in the DOE test procedure.
Therefore, DOE has tentatively
determined not to add a thermal energy
storage metric to the DOE test procedure
at this time.
As DOE is not proposing test
procedures specific to connected water
heaters, separate definitions would not
be needed to identify non-connected,
connected, and disconnected water
heaters.
12. Drain Down Test Method
Section 4.5 of appendix E provides
the procedure for measuring the internal
storage tank temperature for water
heaters with a rated storage volume at
or above 2 gallons. Section 4.5 of
appendix E specifies that the
thermocouples be inserted into the
storage tank of a water heater through
either the anodic device opening, the
temperature and pressure relief valve, or
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the outlet water line. DOE has identified
consumer water heaters with physical
attributes that make measuring internal
storage tank temperature difficult, such
as water heaters that have a built-in
mixing valve and no anodic device, or
have a large heat exchanger that does
not accommodate insertion of a
thermocouple tree.
In the April 2020 RFI, DOE requested
comment on whether amendments to
the water heater test procedure are
needed to address water heaters that
cannot have their internal storage tank
temperatures measured as required by
the test procedure. 85 FR 21104, 21114
(April 16, 2020). In response, CA IOUs
recommended that DOE not amend the
test procedure to address water heaters
for which it is impossible to measure
internal storage tank temperatures. (CA
IOUs, No. 18 at p. 4) Rheem stated its
support of such amendments and
recommended a drain down method,
whereby the entire volume would be
removed and the temperature measured
at the end of the 24-hour test. (Rheem,
No. 14 at p. 9) BWC agreed such
amendments were necessary and
suggested a framework for a procedure
to address water heaters that cannot
have their internal storage tank
temperatures measured that would
involve: (1) After the FHR test, purging
the water heater with inlet water at 58 °F
±2 °F to establish the mean tank
temperature at the beginning of the 24hour simulated-use test; (2) allowing the
water heater to heat up to the original
thermostat setting and recording the
energy used to do so; (3) running the
appropriate draw pattern, then fully
draining the water heater by gravity,
while measuring the mass and
temperature of the water; and (4)
calculating the energy change as: energy
change = mass × specific heat × the
difference between the average end
temperature and the beginning
temperature just after the 58 °F purge.
(BWC, No. 12 at p. 5)
Throughout the 24-hour simulateduse test, internal tank thermocouples are
used to determine the mean tank
temperature. Mean tank temperatures
are required at the start and end of the
test, the start and end of the standby
period, and the after the first recovery
period (i.e., T0, T24, Tsu,0, Tsu,f, and
Tmax,1, respectively). Also, an average
mean tank temperature throughout the
standby period is required (i.e., Tt,stby,1).
The procedures recommended by BWC
and Rheem could provide an estimate of
the mean tank temperature at the start
and end of the 24-hour simulated-use
test but would not provide an estimate
at the end of the first recovery period,
the start and end of the standby period,
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or an average over the standby period.
To provide for determining the mean
tank temperature at each required stage,
DOE proposes an amended version of
the procedure suggested by BWC. DOE
is proposing the following procedure for
water heaters that cannot accommodate
a thermocouple tree:
1. Allow the water heater to finish any
recovery it is undergoing.
2. Wait 1 hour, during which time the
water heater sits idle without any water
draws or energy used for heating water.
3. Begin the first draw of the appropriate
draw pattern. Record the inlet and outlet
water temperatures 5 seconds after the
initiation of the first draw. The mean tank
temperature at the start of the test, T0, is the
average of the inlet and outlet temperature
measurements.
4. At the end of the first draw, record the
inlet and outlet water temperatures. The
maximum mean tank temperature after the
first recovery period, Tmax,1, is the average
of the inlet and outlet temperature
measurements.
5. Continue with the appropriate draw
pattern.
6. At the end of the last draw of the first
draw cluster, record the inlet and outlet
water temperatures. The mean tank
temperature after the start of the standby
period, Tsu,0, is the average of the inlet and
outlet temperature measurements.
7. Continue with the appropriate draw
pattern.
8. Begin the first draw of the second draw
cluster. Record the inlet and outlet water
temperatures 5 seconds after the initiation of
the first draw. The mean tank temperature at
the end of the standby period, Tsu,f, is the
average of the inlet and outlet temperature
measurements.
9. The average mean tank temperature over
the standby period, Tt,stby,1, is the average
of mean tank temperatures at the start and
end of the standby period.
10. Continue with the appropriate draw
pattern.
11. At hour 24, initiate a draw at the flow
rate of the first draw of the draw pattern that
the water heater was tested. The mean tank
temperature at hour 24 (T24) is the average
of the inlet and outlet water temperatures
measured 5 seconds after the start of the
draw.
The proposed drain down test would
estimate the mean tank temperature
based on the inlet and outlet water
temperature at the start or end of the
draw. This assumes that the temperature
of the stored water gradually (i.e.,
linearly) increases in temperature either
from the bottom of the tank to the top,
or the further the water is into the heat
exchanger from the water inlet,
depending on the design of the water
heater being tested. As the exact internal
dimensions of the storage tank or heat
exchanger in relation to the location of
the heat source cannot be known for
every water heater, the linear
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assumption is the most representative of
the water heater market as a whole.
for only a small subset of the consumer
water heaters available on the market.
13. Alternate Order 24-Hour SimulatedUse Test
14. Untested Provisions
At 10 CFR 429.70, DOE specifies
alternative methods for determining
energy efficiency and energy use for
certain covered products and
equipment, including consumer water
heaters.60 In general, these provisions
allow a manufacturer to determine the
energy efficiency or energy use of a
basic model using an alternative
efficiency determination method
(AEDM) in lieu of actually testing the
basic model. Specific to each product or
equipment type covered by these AEDM
provisions, DOE defines the criteria for
using an AEDM and, for some products
and equipment, procedures to be used
to validate an AEDM and to perform
verification testing on units certified
using an AEDM.
The provisions at 10 CFR 429.70(g)
provide alternative methods for
determining ratings for ‘‘untested’’ basic
models of residential water heaters and
residential-duty commercial water
heaters. For models of water heaters that
differ only in fuel type or power input,
these provisions allow manufacturers to
establish ratings for untested basic
models based on the ratings of tested
basic models if certain prescribed
requirements are met. (Simulations or
other modeling predictions or ratings of
UEF, volume, first-hour rating, or
maximum gallons per minute are not
permitted (10 CFR 429.70(g))).
Specifically, for gas water heaters, the
provisions at 10 CFR 429.70(g)(1)
specify that for untested basic models of
gas-fired water heaters that differ from
tested basic models only in whether the
basic models use natural gas or propane
gas, the represented value of UEF, FHR,
and maximum gallons per minute for an
untested basic model can be the same as
those for a tested basic model, as long
as the input ratings of the tested and
untested basic models are within ±10
percent.
For electric storage water heaters, the
provisions at 10 CFR 429.70(g)(2)
specify rating an untested basic model
using the FHR and the UEF obtained
from a tested basic model as a basis for
ratings of basic models with other input
ratings, provided that certain conditions
are met: (1) Each heating element of the
untested basic model is rated at or above
the input rating for the corresponding
heating element of the tested basic
model; and (2) for an untested basic
model having any heating element with
In response to the April 2020 RFI,
SMTI recommended that DOE move the
standby loss period of the test to the
beginning of the 24-hour simulated-use
test and to start the first draw at the 6hour mark, asserting that doing so
would increase the accuracy and
repeatability of the test, and would
decrease burden by eliminating the
possibility of having to extend the 24hour simulated-use test. (SMTI, No. 19
at p. 2) SMTI further asserted that the
calculation for recovery efficiency can
provide an artificially low value for
water heaters with high storage volume
and low input rates such as heat pump
water heaters. For these water heaters,
SMTI stated that the first recovery
period could be delayed well past the
start of the test, during which time the
water heater would use a significant
amount of energy in standby (e.g.,
controls and auxiliary components) and
would lose a signification amount of
energy through standby losses. SMTI
asserted that when initiating the 24hour simulated-use test with a 6-hour
standby period, the energy use and tank
temperatures for the recovery efficiency
calculation would occur at 6 hours into
the test (after completion of the standby
period), and the recovery efficiency
calculation error would be somewhat
reduced based on the assumption that
the first recovery would begin closer to
the first draw, given that 6 hours of
standby losses would have already
accrued. (Id. at pp. 4–5)
As stated in section III.B.2.d, UA (the
result of the standby period) has a
negligible effect on UEF. Therefore,
moving the standby period to the start
of test would have a negligible effect on
UEF in terms of improving the accuracy
of the standby loss calculations.
However, moving the standby period to
the start of the test may have an effect
on the recovery efficiency of large
volume low input rate water heaters
described by SMTI, and a large change
in recovery efficiency can have a
significant effect on UEF. From a review
of DOE’s available test data, the first
recovery is rarely delayed past the first
draw. If DOE were to adopt this
alternate order 24-hour simulated-use
test, all water heaters on the market
would need to be retested. Therefore,
DOE is not proposing to move the
standby period to the start of the 24hour simulated-use test, as the resulting
burden to manufacturers to retest would
result in a potential increase in accuracy
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60 Section 429.71 uses the term ‘‘residential’’,
which is synonymous with the use of the term
‘‘consumer’’ in this document.
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an input rating that is lower than that
of the corresponding heating element in
the tested basic model, the FHR for the
untested basic model must result in the
same draw pattern specified in Table I
of appendix E for the simulated-use test
as was applied to the tested basic
model.61 10 CFR 429.70(g)(2)(i)–(ii)
As discussed previously, for certain
products or equipment types for which
the use of an AEDM is authorized, DOE
prescribes procedures to be used to
validate the AEDM and/or to perform
verification testing on units certified
using an AEDM. For consumer water
heaters, however, DOE does not
currently prescribe procedures to
validate the alternative rating method or
to perform verification testing of
untested basic models that are certified
using the provisions at 10 CFR
429.70(g).
The following sections discuss
representations of the FHR value of
certain untested models; consideration
of extending the alternative rating
method to electric instantaneous type
water heaters; and proposed methods
for verifying the ratings of untested
models of water heaters.
a. Representations of FHR
As discussed previously, the
provisions at 10 CFR 429.70(g) allow for
an untested electric storage water heater
basic model with element wattages less
than a tested basic model to use the FHR
of the tested basic model, provided that
the untested basic model’s FHR is in the
same draw pattern as the tested basic
model. For an untested basic model
with an element wattage that is lower
than the tested basic model’s, the tested
FHR of the untested basic model will
generally be less than the FHR of the
tested basic model. In such cases, using
the tested basic model’s FHR to
represent the untested model’s FHR may
not be as representative as using the
FHR value directly determined from the
untested model (the FHR of the untested
basic model is determined pursuant to
the procedures in appendix E
specifically for the purpose of allowing
use of the tested basic model’s UEF
rating). Instead, using the untested basic
model’s measured FHR for
61 To establish whether this condition is met, the
provisions at 10 CFR 429.70(g)(2)(ii) specify
determining the FHR for the tested and the untested
basic models in accordance with the procedure
described in section 5.3.3 of 10 CFR part 430,
subpart B, appendix E, and then comparing the
appropriate draw pattern specified in Table I of
appendix E for the FHR of the tested basic model
with that for the untested basic model. If this
condition is not met, then the untested basic model
must be tested and the appropriate sampling
provisions applied to determine its UEF in
accordance with appendix E.
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representation purposes, rather than the
tested model’s FHR (as currently
required), could increase the
representativeness of the certified FHR,
while potentially not increasing burden
on the manufacturer. DOE, therefore, is
requesting comment on the potential to
revise the existing provisions at 10 CFR
429.70(g)(2)(ii) for electric storage water
heaters with element wattages less than
the tested basic model to require that
the represented FHR of the untested
model be the untested basic model’s
FHR as determined according to the
procedures at appendix E. Specifically,
DOE is seeking information on whether
manufacturers collect sufficient data to
establish a rated value of FHR based on
FHR testing for untested basic models,
subject to the sampling plan
requirements at 10 CFR 429.17 (i.e.,
whether manufacturers currently
measure the FHR of at least two units of
an untested basic model to ensure it is
in the same draw pattern bin as the
tested model).
As discussed in section III.C.14.b,
DOE is proposing to adopt provisions
for rating untested electric
instantaneous water heaters in a manner
similar to that currently allowed for
electric storage water heaters.
Correspondingly, DOE is also requesting
comment on a proposal to require, for
untested models of electric
instantaneous water heaters with an
input rating less than the tested model,
that the represented maximum GPM
value for the untested model be the
actual value as determined for the
untested model according to appendix E
and the sampling plan requirements at
10 CFR 429.17. The represented UEF of
the untested model still would match
that of the tested basic model.
Should DOE amend the method for
determining the represented value of
FHR or maximum GPM for certain
untested basic models of electric water
heaters, such a change could be required
beginning with the annual filing of
certification reports following the
effective date of any change.
Manufacturers of consumer water
heaters are required to submit an annual
filing for covered basic models by May
1 of each year. 10 CFR 429.12(d).
b. Alternative Rating Method for
Instantaneous Water Heaters
As described previously, the
provisions at 10 CFR 429.70(g) allow
manufacturers to apply ratings for a
tested basic model to untested basic
models of gas water heaters and electric
storage water heaters if certain
prescribed requirements are met. In
response to the April 2020 RFI, A.O.
Smith suggested that DOE consider
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extending the untested provisions in 10
CFR 429.70(g) to consumer and
residential-duty electric instantaneous
water heaters. (A.O. Smith, No. 20 at p.
5)
As discussed, untested electric storage
water heater basic models are currently
allowed to use the same FHR and UEF
rating as a tested basic model, provided
that one of the following two criteria are
met: (1) Each heating element of the
untested basic model is rated at or above
the input rating for the corresponding
heating element of the tested basic
model; or (2) a tested FHR for the
untested basic model with a lower input
rating must result in the same draw
pattern as the tested basic model. 10
CFR 429.70(g)(2).
Regarding the first criteria, the
untested provisions for electric storage
water heaters at 10 CFR 429.70(g)(2)
allow an untested basic model to be
rated the same as a tested basic model
if each heating element of the untested
basic model is rated at or above the
input rating for the corresponding
heating element of the tested basic
model. DOE notes that as the input rate
of a water heater increases, so too does
the amount of hot water that it can
deliver; and the more hot water the
water heater can deliver, the higher the
draw pattern that is required during the
24-hour simulated-use test. In general,
for a given water heater, a higher draw
pattern correlates with higher UEF
results; conversely, a smaller draw
pattern corresponds with lower UEF
results. (DOE has found through its own
testing that this trend holds for electric
instantaneous water heaters in addition
to storage water heaters.) As a result,
higher input rates generally correlate
with higher UEF values. Because higher
input rates generally correlate with
higher UEF values (due to a change in
draw pattern, as described), an untested
basic model with an input rate higher
than the tested basic model is generally
considered to be conservatively rated.
Regarding the second criteria, the
untested provisions for electric storage
water heaters at 10 CFR 429.70(g)(2)
allow an untested basic model to be
rated the same as a tested basic model
if any heating element has in input
rating lower than that of the
corresponding heating element in the
tested basic model and the tested FHR
for the untested basic model results in
the same draw pattern as that of the
tested basic model.62 This requirement
ensures that the UEF rating applied to
62 Determining the applicable draw pattern for an
untested model in this case requires performing the
FHR test on the untested model and determining
the draw pattern using Table I in section 5.4.1 of
appendix E.
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the untested basic model is
representative.
Because instantaneous water heaters
exhibit the same trends in performance
that justify the use of an alternative
rating determination method for electric
storage water heaters, DOE has
tentatively determined that extending
the use of the untested provisions to
electric instantaneous water heaters in
10 CFR 429.70(g) would maintain a
representative rating of these products’
energy efficiency, while reducing
manufacturer burden. Therefore, DOE is
proposing to permit use of the untested
provisions for electric instantaneous
water heaters through newly proposed
provisions at 10 CFR 429.70(g)(3). DOE
is proposing that the criteria that
currently apply to electric storage water
heaters at 10 CFR 429.70(g)(2) would
apply to electric instantaneous type
water heaters at 10 CFR 429.70(g)(3),
with the exceptions that: (1) The criteria
for electric instantaneous water heaters
would reference the maximum GPM
rather than the FHR, as FHR applies
only to storage water heaters; and (2) the
criteria for electric instantaneous water
heaters would reference the ‘‘input rate’’
rather than the ‘‘heating element’’ or
‘‘input rating for the corresponding
heating element’’.
DOE has tentatively determined that
extending the untested provisions in 10
CFR 429.70(g) to electric instantaneous
water heaters would reduce
manufacturer burden, as many basic
models would not require testing, while
maintaining an accurate representation
of these products actual efficiency.
Therefore, DOE is proposing to permit
use of the untested provisions for
electric instantaneous water heaters.
DOE seeks comment on the proposal to
establish provisions for rating untested
basic models of electric instantaneous
water heaters at 10 CFR 420.70(g)(3) that
are analogous to the existing provisions
for rating untested basic models of
electric storage water heaters at 10 CFR
429.70(g)(2).
D. Reporting
Manufacturers, including importers,
must use product-specific certification
templates 63 to certify compliance to
DOE. For consumer water heaters, the
certification template reflects the
general certification requirements
specified at 10 CFR 429.12 and the
product-specific requirements specified
at 10 CFR 429.17. As discussed in the
previous paragraphs, DOE is not
proposing to amend the product-specific
63 DOE’s product-specific certification templates
are available at: www.regulations.doe.gov/ccms/
templates.
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certification requirements for these
products.
E. Test Procedure Costs and
Harmonization
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1. Test Procedure Costs and Impact
In this NOPR, DOE proposes to amend
the existing test procedure for consumer
and residential-duty commercial water
heaters by adding procedures to test
water heaters designed to be used with
a separately sold hot water storage tank,
to test the newly defined low
temperature water heaters, and to
estimate the internal stored water
temperature for water heater designs in
which the internal tank temperature
cannot be directly measured. DOE also
proposes to amend the existing test
procedure for consumer and residentialduty commercial water heaters by
modifying the flow rate requirements
during the FHR test for water heaters
with a rated storage volume less than 20
gallons; the timing of the first
measurement in each draw of the 24hour simulated-use test; and the test
condition specifications and tolerances,
including electric supply voltage
tolerance, ambient temperature, ambient
dry bulb temperature, ambient relative
humidity, standard temperature and
pressure definition, gas supply pressure,
and manifold pressure. DOE has
tentatively determined that these
proposed amendments would impact
testing costs as discussed in the
following paragraphs.
a. Water Heaters Requiring a Separately
Sold Hot Water Storage Tank
DOE proposes to add procedures to
test water heaters that are designed to be
used with a separately sold hot water
storage tank. These products raise the
temperature of inlet water by less than
the required temperature rise specified
in sections 2.3 through 2.5 of appendix
E and therefore require a storage volume
(either a tank or circulation loop of
sufficient size) to raise the temperature
of the water to levels required by
appendix E. Under the proposed
procedures, the manufacturer, or thirdparty testing facility, would need to
install the water heater with an 80gallon unfired hot water storage tank
which meets the energy conservation
standard requirements at 10 CFR
431.110(a). DOE estimates that the cost
of running the test procedure should be
the same as testing a comparable water
heater with storage volume (i.e., testing
a fossil fuel-fired or electric storage
water heater would cost approximately
$3,000 and testing an electric storage
water heater which uses heat pump
technology would cost approximately
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$4,500). In addition to the test cost, the
manufacturer, or third-party testing
facility, would have a one-time
purchase of an unfired hot water storage
tank which are commercially available
for approximately $900.
DOE has tentatively determined that
the proposed amendment regarding
water heaters that are designed to be
used with a separately sold hot water
storage tank allow for these products to
be tested to the DOE test procedure for
consumer and residential-duty
commercial water heaters. Such testing
would be required should the proposed
amendments be finalized.
DOE requests comment on the impact
and associated costs of this proposed
amendment.
b. Water Heaters That Cannot Have
Their Internal Tank Temperature
Measured
DOE proposes to add procedures to
appendix E to estimate the internal
stored water temperature for water
heater designs in which the internal
tank temperature cannot be directly
measured. These products have a rated
storage volume greater than or equal to
2 gallons and are required to have the
internal tank temperature measured as
specified in section 4.5 of appendix E.
However, these products are designed in
such a way that instruments for
measuring the internal water
temperature cannot be installed. These
products cannot be tested to the current
version of appendix E. DOE estimates
that the cost of running the test
procedure should be the same as testing
a comparable water heater with storage
volume (i.e., testing a fossil fuel-fired or
electric storage water heater would cost
approximately $3,000).
DOE requests comment on the impact
and associated costs of this proposed
amendment.
c. Additional Amendments
DOE does not anticipate that the
remainder of the amendments proposed
in this NOPR would impact test costs.
DOE proposes to amend section 2.5 of
appendix E to allow low temperature
water heaters to deliver water at their
maximum outlet temperature that they
are capable of. This proposal aligns with
DOE’s understanding of how these
products are tested currently. As
discussed in section III.C.7,
manufacturers already should have
requested a waiver for these products as
the current test procedure cannot be
used as written to test low temperature
water heaters. As these products are
currently tested and rated to the
procedures which DOE is proposing,
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there should be no additional cost
associated with this proposed change.
DOE also proposes to amend the
existing test procedure for consumer
and residential-duty commercial water
heaters by modifying the flow rate
requirements during the FHR test for
water heaters with a rated storage
volume less than 20 gallons. This
change does not significantly affect the
test results of the FHR test, thus DOE
expects that manufacturers may rely on
existing test data where available.
Further, water heaters with less than 20
gallons of rated storage volume
currently do not have energy
conservation standards codified at 10
CFR 430.32(d) and are therefore not
rated and certified to DOE.
DOE also proposes to amend the
timing of the first measurement in each
draw of the 24-hour simulated-use test
and the test condition specifications and
tolerances, including electric supply
voltage tolerance, ambient temperature,
ambient dry bulb temperature, ambient
relative humidity, standard temperature
and pressure definition, gas supply
pressure, and manifold pressure. These
changes are intended to reduce retesting
associated with having a single
measurement out of tolerance, while
maintaining the current
representativeness of the test conditions
and the stringency of the tolerances for
the test conditions.
DOE has tentatively determined that
manufacturers would be able to rely on
data generated under the current test
procedure should any of these
additional proposed amendments be
finalized.
2. Harmonization With Industry
Standards
DOE’s established practice is to adopt
relevant industry standards as DOE test
procedures unless such methodology
would be unduly burdensome to
conduct or would not produce test
results that reflect the energy efficiency,
energy use, water use (as specified in
EPCA) or estimated operating costs of
that product during a representative
average use cycle or period of use.
Section 8(c) of appendix A of part 430
subpart C. In cases where the industry
standard does not meet EPCA statutory
criteria for test procedures, DOE will
make modifications to these standards
and adopt the modified standard as the
DOE test procedure through the
rulemaking process.
The test procedures for consumer
water heaters at appendix E incorporate
by reference ASHRAE 41.1–1986 (RA
2006), which describes the standard
methods for temperature measurement,
and ASTM D2156–09, which describes
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a test method for measuring the smoke
density in flue gasses for burning
distillate fuels. The industry standards
DOE proposes to incorporate by
reference via amendments described in
this NOPR are discussed in further
detail in section III.B. DOE requests
comments on the benefits and burdens
of the proposed updates and additions
to industry standards referenced in the
test procedure for consumer water
heaters.
DOE notes that ASHRAE 41.1–1986
(RA 2006) and ASTM D2156–09 are
incorporated by reference without
modification.
In the April 2020 RFI, DOE discussed
the possibility of adopting a finalized
draft of ASHRAE 118.2, which in its
drafted state is similar to appendix E. 85
FR 21104, 21109 (Apr. 16, 2020). A
detailed discussion of the differences
between the March 2019 ASHRAE Draft
118.2, the April 2021 ASHRAE Draft
118.2, and appendix E can be found in
section III.B.2. In response to the April
2020 RFI, AHRI recommended adopting
ASHRAE 118.2 once it is finalized and
stated that as a user of the standard,
DOE would define the specific test
conditions. (AHRI, No. 17 at p. 3) The
CA IOUs, CEC, CSA, Keltech, and NEEA
supported adoption of ASHRAE 118.2
once updated. (CA IOUs, No. 18 at p. 3;
CEC, No. 11 at pp. 2–3; CSA, No. 10 at
p. 2; Keltech, No. 7 at p. 1; NEEA, No.
21 at p. 5) As discussed throughout
section III.B.2, DOE has proposed
certain changes to appendix E that have
been presented in the March 2019
ASHRAE Draft 118.2 and April 2021
ASHRAE Draft 118.2. However, several
changes presented in the March 2019
ASHRAE Draft 118.2 and January 2021
ASHRAE Draft 118.2 are either not
proposed by DOE or are proposed by
DOE with modification. In particular,
DOE does not propose to scale the last
draw of the FHR test (section III.B.2.c),
to require a 6 hour standby period
(section III.B.2.d), or to use the draft
ASHRAE method for the last hour of the
test regardless of whether the standby
period occurred between draw clusters
1 and 2 or at the end of the test (section
III.B.2.d). Further, DOE proposes the
following amendments to appendix E,
which are not included in either the
March 2019 ASHRAE Draft 118.2 or the
April 2021 ASHRAE Draft 118.2:
Updated test conditions and tolerances
(section III.C.3); new definitions and test
procedures for low temperature water
heaters (section III.C.7); test procedures
for heat pump only water heaters
(section III.C.8.c), test procedures for
circulating water heaters (section
III.C.9); and test procedures for a drain
down test method (section III.C.12). To
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reduce confusion due to the differences
between the proposed appendix E and
the March 2019 ASHRAE Draft 118.2
and April 2021 ASHRAE Draft 118.2,
DOE has tentatively determined not to
incorporate by reference a finalized
version of ASHRAE 118.2 without
modification. Rather, DOE proposes to
incorporate by reference a finalized
ASHRAE 118.2 (contingent on the
finalized update being substantively the
same as the current draft made available
for review) but only reference specific
parts of the finalized ASHRAE 118.2
within appendix E (e.g., Annex B as
discussed in section III.C.3.b).
F. Compliance Date and Waivers
EPCA prescribes that, if DOE amends
a test procedure, all representations of
energy efficiency and energy use,
including those made on marketing
materials and product labels, must be
made in accordance with that amended
test procedure beginning 180 days after
publication of such a test procedure
final rule in the Federal Register. (42
U.S.C. 6293(c)(2); 42 U.S.C. 6314(d)(1))
To the extent the modified test
procedure proposed in this document is
required only for the evaluation and
issuance of updated efficiency
standards, use of the modified test
procedure, if finalized, would not be
required until the implementation date
of updated standards. Section 8(d) of
appendix A part 430 subpart C.
If DOE were to publish an amended
test procedure, EPCA provides an
allowance for individual manufacturers
to petition DOE for an extension of the
180-day period if the manufacturer may
experience undue hardship in meeting
the deadline. (42 U.S.C. 6293(c)(3); 42
U.S.C. 6314(d)(2)) To receive such an
extension, petitions must be filed with
DOE no later than 60 days before the
end of the 180-day period and must
detail how the manufacturer will
experience undue hardship. (Id.)
Upon the compliance date of test
procedure provisions of an amended
test procedure, should DOE issue a such
an amendment, any waivers that had
been previously issued and are in effect
that pertain to issues addressed by such
provisions are terminated. 10 CFR
430.27(h)(3); 10 CFR 431.401(h)(3).
Recipients of any such waivers would
be required to test the products subject
to the waiver according to the amended
test procedure as of the compliance date
of the amended test procedure. The
amendments proposed in this document
pertain to issues addressed by waivers
granted to Bradford White Corporation
(Case No. 2019–006).
On January 31, 2020, DOE published
a Notice of Decision and Order in the
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Federal Register granting Bradford
White Corporation a waiver for a
specified basic model that experiences
the first cut-out of the 24-hour
simulated-use test during a draw. 85 FR
5648. The Decision and Order requires
Bradford White Corporation to use an
alternate test procedure that DOE
determined more accurately calculates
the recovery efficiency when the first
cut-out occurs during a draw. Id. at 85
FR 5651. DOE has tentatively
determined that the alternate test
procedure is representative of realworld use conditions for the basic
model specified in the Decision and
Order. In the April 2020 RFI, DOE
requested feedback on whether the test
procedure waiver approach is generally
appropriate for testing basic models
with these features. 85 FR 21104, 21114
(April 16, 2020). AHRI, A.O. Smith, and
BWC commented that the test procedure
waiver approach is appropriate for
testing basic models with the specified
features and that the waiver test
procedure should be incorporated into
the current rule making so that it may
be utilized more broadly. (AHRI, No. 17
at p. 12; A.O. Smith, No. 20 at p. 5;
BWC, No. 12 at pp. 5–6) AHRI pointed
out that the Bradford White Corporation
test procedure waiver is implemented in
ASHRAE 118.2 and must be adopted by
DOE. (AHRI, No. 17 at p. 12)
As a result, and as also discussed in
section III.B.2.d, DOE is proposing to
adopt the alternate test procedure
prescribed in the Decision and Order
granted to Bradford White Corporation
into the test procedure at appendix E.
IV. Procedural Issues and Regulatory
Review
A. Review Under Executive Order 12866
The Office of Management and Budget
(OMB) has determined that this test
procedure rulemaking does not
constitute a ‘‘significant regulatory
action’’ under section 3(f) of Executive
Order (E.O.) 12866, Regulatory Planning
and Review, 58 FR 51735 (Oct. 4, 1993).
Accordingly, this action was not subject
to review under the Executive order by
the Office of Information and Regulatory
Affairs (OIRA) in OMB.
B. Review Under the Regulatory
Flexibility Act
The Regulatory Flexibility Act (5
U.S.C. 601 et seq.) requires preparation
of an initial regulatory flexibility
analysis (IRFA) for any rule that by law
must be proposed for public comment,
unless the agency certifies that the rule,
if promulgated, will not have a
significant economic impact on a
substantial number of small entities. As
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required by Executive Order 13272,
‘‘Proper Consideration of Small Entities
in Agency Rulemaking,’’ 67 FR 53461
(August 16, 2002), DOE published
procedures and policies on February 19,
2003, to ensure that the potential
impacts of its rules on small entities are
properly considered during the DOE
rulemaking process. 68 FR 7990. DOE
has made its procedures and policies
available on the Office of the General
Counsel’s website: www.energy.gov/gc/
office-general-counsel. DOE reviewed
this proposed rule under the provisions
of the Regulatory Flexibility Act and the
policies and procedures published on
February 19, 2003.
The following sections detail DOE’s
IRFA for this test procedure rulemaking.
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1. Description of Reasons Why Action Is
Being Considered
DOE is proposing to amend test
procedures for consumer water heaters
and residential-duty commercial water
heaters. DOE is publishing this NOPR in
satisfaction of the 7-year review
requirement specified in EPCA. (42
U.S.C. 6293(b)(1)(A); 6314(a)(1))
Further, amending test procedures for
consumer and residential-duty
commercial water heaters assists DOE in
fulfilling its statutory deadline for
amending energy conservation
standards for products and equipment
that achieve the maximum improvement
in energy efficiency that is
technologically feasible and
economically justified. (42 U.S.C.
6295(o)(2)(A); 42 U.S.C. 6313(a)(6))
Additionally, amending test procedures
for consumer and residential-duty
commercial water heaters allows
manufacturers to produce
measurements of energy efficiency that
are representative of an average use
cycle and uniform for all manufacturers.
2. Objectives of, and Legal Basis for,
Rule
DOE has undertaken this proposed
rulemaking pursuant to 42 U.S.C.
6292(a)(4) and 42 U.S.C. 6312(a), which
authorizes DOE to regulate the energy
efficiency of a number of consumer
products and certain industrial
equipment, including the consumer and
residential-duty commercial water
heaters that are the subject of this
proposed rulemaking.
3. Description and Estimate of Small
Entities Regulated
For manufacturers of consumer water
heaters and residential-duty commercial
water heaters, the SBA has set a size
threshold, which defines those entities
classified as ‘‘small businesses’’ for the
purposes of the statute. DOE used the
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SBA’s small business size standards to
determine whether any small entities
would be subject to the requirements of
the rule. (See 13 CFR part 121.) The size
standards are listed by North American
Industry Classification System
(‘‘NAICS’’) code and industry
description and are available at:
www.sba.gov/document/support—tablesize-standards. Manufacturing of
consumer water heaters and residentialduty commercial water heaters is
classified under NAICS 335220, ‘‘Major
Household Appliance Manufacturing.’’
The SBA sets a threshold of 1,500
employees or fewer for an entity to be
considered as a small business for this
category. DOE used available public
information to identify potential small
manufacturers. DOE accessed CCMS,64
the certified product directory of the
AHRI 65, company websites, and
manufacturer literature to identify
companies that import, private label, or
produce the consumer water heaters and
residential-duty commercial water
heaters covered by this proposal. Using
these sources, DOE identified a total of
31 manufacturers of consumer water
heaters and residential-duty commercial
water heaters.
Of the proposals in this NOPR, two
amendments could potentially lead to
additional costs for manufacturers:
• Defining the use of a separate
unfired hot water storage tank for testing
water heaters designed to operate with
a separately sold hot water storage tank.
• Adding procedures for estimating
internal stored water temperature for
water heater designs in which the
internal tank temperature cannot be
directly measured.
After reviewing models in the CCMS
and AHRI Directory for the 31
manufacturers, DOE identified six
companies that could incur additional
testing costs as result of the proposed
test procedures amendments. Of the six
companies, one is a small domestic
manufacturer that could incur costs as
a result of the proposed test procedure
amendments. The small domestic
manufacturer offers one model in which
the internal tank temperature cannot be
directly measured.
4. Description and Estimate of
Compliance Requirements
In this NOPR, DOE evaluates a range
of potential test procedure amendments.
One amendment could lead to
additional testing costs for small
64 U.S. Department of Energy Compliance
Certification Management System, available at:
www.regulations.doe.gov/ccms.
65 AHRI Directory of Certified Product
Performance, available at: www.ahridirectory.org/
Search/SearchHome.
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business. The existing DOE test
procedure does not accommodate
testing of water heaters that require a
separately sold hot water storage tank to
properly operate. Such products are
currently available on the market.
DOE proposes to add procedures to
test such water heaters to improve the
representativeness of the test procedure.
Under the proposed amendments, the
testing facility would need to install the
water heater with a commonly available
80-gallon unfired hot water storage tank
which meets the energy conservation
standard requirements at 10 CFR
431.110(a). DOE estimates that the cost
of running the amended test procedure
should be the same as testing a
comparable water heater with storage
volume (i.e., third-party testing of a
fossil fuel-fired or electric storage water
heater would cost approximately $3,000
and third-party testing of an electric
storage water heater which uses heat
pump technology would cost
approximately $4,500). If a small
manufacturer chose to perform in-house
testing rather than use a third-party, the
unfired hot water storage tank is
commercially available for
approximately $900.
The one domestic small manufacturer
has a single model that would be
affected by this amendment. DOE
expects the cost to re-test that model to
be $4,500. This is less than 0.01% of
company revenue.
DOE requests comment of the cost
impacts to small business of the test
procedure change to accommodate
testing of water heaters that require a
separately sold hot water storage tank.
5. Duplication, Overlap, and Conflict
With Other Rules and Regulations
DOE is not aware of any rules or
regulations that duplicate, overlap, or
conflict with the rule being considered
today.
6. Significant Alternatives to the Rule
The discussion in the previous
section analyzes impacts on small
businesses that would result from DOE’s
proposed test procedure, if finalized. In
reviewing alternatives to the proposed
test procedure, DOE examined not
establishing a performance-based test
procedure for consumer and residentialduty commercial water heaters or
establishing prescriptive-based test
procedures. While not establishing
performance-based test procedures or
establishing prescriptive-based test
procedures for consumer and
residential-duty commercial water
heaters would reduce the burden on
small businesses, DOE must use test
procedures to determine whether the
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products comply with relevant
standards promulgated under EPCA. (42
U.S.C. 6295(s)) Because establishing
performance-based test procedures for
consumer and residential-duty
commercial water heaters is necessary
prior to establishing performance-based
energy conservation standards, DOE
tentatively concludes that establishing
performance-based test procedures, as
proposed in this NOPR, supports DOE’s
authority to achieve the maximum
improvement in energy efficiency that is
technologically feasible and
economically justified. (42 U.S.C.
6295(o)(2)(A); 42 U.S.C.
6313(a)(6)(A)(ii)(II))
The Department has tentatively
determined that there are no better
alternatives than the test procedures
amendments proposed in this NOPR, in
terms of both meeting the agency’s
objectives and reducing burden.
Additionally, manufacturers subject to
DOE’s test procedures may apply to
DOE’s Office of Hearings and Appeals
for exception relief under certain
circumstances. Manufacturers should
refer to 10 CFR part 430, subpart E, and
10 CFR part 1003 for additional details.
DOE seeks comments on these
findings related to significant alternative
related to small entities.
respond to, nor shall any person be
subject to a penalty for failure to comply
with, a collection of information subject
to the requirements of the PRA, unless
that collection of information displays a
currently valid OMB Control Number.
C. Review Under the Paperwork
Reduction Act of 1995
Manufacturers of consumer and
commercial water heaters must certify
to DOE that their products comply with
any applicable energy conservation
standards. To certify compliance,
manufacturers must first obtain test data
for their products according to the DOE
test procedures, including any
amendments adopted for those test
procedures. DOE has established
regulations for the certification and
recordkeeping requirements for all
covered consumer products and
commercial equipment, including
consumer and commercial water
heaters. (See generally 10 CFR part 429.)
The collection-of-information
requirement for the certification and
recordkeeping is subject to review and
approval by OMB under the Paperwork
Reduction Act (PRA). This requirement
has been approved by OMB under OMB
control number 1910–1400. Public
reporting burden for the certification is
estimated to average 35 hours per
response, including the time for
reviewing instructions, searching
existing data sources, gathering and
maintaining the data needed, and
completing and reviewing the collection
of information.
Notwithstanding any other provision
of the law, no person is required to
Executive Order 13132, ‘‘Federalism,’’
64 FR 43255 (Aug. 4, 1999) imposes
certain requirements on agencies
formulating and implementing policies
or regulations that preempt State law or
that have federalism implications. The
E.O. requires agencies to examine the
constitutional and statutory authority
supporting any action that would limit
the policymaking discretion of the
States and to carefully assess the
necessity for such actions. The E.O. also
requires agencies to have an accountable
process to ensure meaningful and timely
input by State and local officials in the
development of regulatory policies that
have federalism implications. On March
14, 2000, DOE published a statement of
policy describing the intergovernmental
consultation process it will follow in the
development of such regulations. 65 FR
13735. DOE has examined this proposed
rule and has determined that it would
not have a substantial direct effect on
the States, on the relationship between
the national government and the States,
or on the distribution of power and
responsibilities among the various
levels of government. EPCA governs and
prescribes Federal preemption of State
regulations as to energy conservation for
the products that are the subject of this
proposed rule. States can petition DOE
for exemption from such preemption to
the extent, and based on criteria, set
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D. Review Under the National
Environmental Policy Act of 1969
In this NOPR, DOE proposes test
procedure amendments that DOE
expects will be used to develop and
implement future energy conservation
standards for consumer water heaters.
DOE has determined that this rule falls
into a class of actions that are
categorically excluded from review
under the National Environmental
Policy Act of 1969 (42 U.S.C. 4321 et
seq.) and DOE’s implementing
regulations at 10 CFR part 1021.
Specifically, DOE has determined that
adopting test procedures for measuring
energy efficiency of consumer products
and industrial equipment is consistent
with activities identified in 10 CFR part
1021, appendix A to subpart D, A5 and
A6. Accordingly, neither an
environmental assessment nor an
environmental impact statement is
required.
E. Review Under Executive Order 13132
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forth in EPCA. (42 U.S.C. 6297(d)) No
further action is required by E.O. 13132.
F. Review Under Executive Order 12988
Regarding the review of existing
regulations and the promulgation of
new regulations, section 3(a) of E.O.
12988, ‘‘Civil Justice Reform,’’ 61 FR
4729 (Feb. 7, 1996), imposes on Federal
agencies the general duty to adhere to
the following requirements: (1)
Eliminate drafting errors and ambiguity,
(2) write regulations to minimize
litigation, (3) provide a clear legal
standard for affected conduct rather
than a general standard, and (4) promote
simplification and burden reduction.
Section 3(b) of E.O. 12988 specifically
requires that executive agencies make
every reasonable effort to ensure that the
regulation (1) Clearly specifies the
preemptive effect, if any, (2) clearly
specifies any effect on existing Federal
law or regulation, (3) provides a clear
legal standard for affected conduct
while promoting simplification and
burden reduction, (4) specifies the
retroactive effect, if any, (5) adequately
defines key terms, and (6) addresses
other important issues affecting clarity
and general draftsmanship under any
guidelines issued by the Attorney
General. Section 3(c) of E.O. 12988
requires executive agencies to review
regulations in light of applicable
standards in sections 3(a) and 3(b) to
determine whether they are met or it is
unreasonable to meet one or more of
them. DOE has completed the required
review and determined that, to the
extent permitted by law, the proposed
rule meets the relevant standards of E.O.
12988.
G. Review Under the Unfunded
Mandates Reform Act of 1995
Title II of the Unfunded Mandates
Reform Act of 1995 (UMRA) requires
each Federal agency to assess the effects
of Federal regulatory actions on State,
local, and Tribal governments and the
private sector. Public Law 104–4, sec.
201 (codified at 2 U.S.C. 1531). For a
proposed regulatory action likely to
result in a rule that may cause the
expenditure by State, local, and Tribal
governments, in the aggregate, or by the
private sector of $100 million or more
in any one year (adjusted annually for
inflation), section 202 of UMRA requires
a Federal agency to publish a written
statement that estimates the resulting
costs, benefits, and other effects on the
national economy. (2 U.S.C. 1532(a), (b))
The UMRA also requires a Federal
agency to develop an effective process
to permit timely input by elected
officers of State, local, and Tribal
governments on a proposed ‘‘significant
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intergovernmental mandate,’’ and
requires an agency plan for giving notice
and opportunity for timely input to
potentially affected small governments
before establishing any requirements
that might significantly or uniquely
affect small governments. On March 18,
1997, DOE published a statement of
policy on its process for
intergovernmental consultation under
UMRA. 62 FR 12820; also available at
www.energy.gov/gc/office-generalcounsel. DOE examined this proposed
rule according to UMRA and its
statement of policy and determined that
the rule contains neither an
intergovernmental mandate, nor a
mandate that may result in the
expenditure of $100 million or more in
any year, so these requirements do not
apply.
H. Review Under the Treasury and
General Government Appropriations
Act, 1999
Section 654 of the Treasury and
General Government Appropriations
Act, 1999 (Pub. L. 105–277) requires
Federal agencies to issue a Family
Policymaking Assessment for any rule
that may affect family well-being. This
proposed rule would not have any
impact on the autonomy or integrity of
the family as an institution.
Accordingly, DOE has concluded that it
is not necessary to prepare a Family
Policymaking Assessment.
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I. Review Under Executive Order 12630
DOE has determined, under E.O.
12630, ‘‘Governmental Actions and
Interference with Constitutionally
Protected Property Rights,’’ 53 FR 8859
(March 18, 1988), that this proposed
regulation would not result in any
takings that might require compensation
under the Fifth Amendment to the U.S.
Constitution.
J. Review Under Treasury and General
Government Appropriations Act, 2001
Section 515 of the Treasury and
General Government Appropriations
Act, 2001 (44 U.S.C. 3516 note) provides
for agencies to review most
disseminations of information to the
public under guidelines established by
each agency pursuant to general
guidelines issued by OMB. OMB’s
guidelines were published at 67 FR
8452 (Feb. 22, 2002), and DOE’s
guidelines were published at 67 FR
62446 (Oct. 7, 2002). Pursuant to OMB
Memorandum M–19–15, Improving
Implementation of the Information
Quality Act (April 24, 2019), DOE
published updated guidelines which are
available at: www.energy.gov/sites/prod/
files/2019/12/f70/DOE%20Final%20
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Updated%20IQA%20
Guidelines%20Dec%202019.pdf. DOE
has reviewed this proposed rule under
the OMB and DOE guidelines and has
concluded that it is consistent with
applicable policies in those guidelines.
K. Review Under Executive Order 13211
E.O. 13211, ‘‘Actions Concerning
Regulations That Significantly Affect
Energy Supply, Distribution, or Use,’’ 66
FR 28355 (May 22, 2001), requires
Federal agencies to prepare and submit
to OMB, a Statement of Energy Effects
for any proposed significant energy
action. A ‘‘significant energy action’’ is
defined as any action by an agency that
promulgated or is expected to lead to
promulgation of a final rule, and that (1)
is a significant regulatory action under
E.O. 12866, or any successor order; and
(2) is likely to have a significant adverse
effect on the supply, distribution, or use
of energy; or (3) is designated by the
Administrator of OIRA as a significant
energy action. For any proposed
significant energy action, the agency
must give a detailed statement of any
adverse effects on energy supply,
distribution, or use should the proposal
be implemented, and of reasonable
alternatives to the action and their
expected benefits on energy supply,
distribution, and use.
The proposed regulatory action to
amend the test procedure for measuring
the energy efficiency of consumer and
commercial water heaters is not a
significant regulatory action under E.O.
12866. Moreover, it would not have a
significant adverse effect on the supply,
distribution, or use of energy, nor has it
been designated as a significant energy
action by the Administrator of OIRA.
Therefore, it is not a significant energy
action, and, accordingly, DOE has not
prepared a Statement of Energy Effects.
L. Review Under Section 32 of the
Federal Energy Administration Act of
1974
Under section 301 of the Department
of Energy Organization Act (Pub. L. 95–
91; 42 U.S.C. 7101), DOE must comply
with section 32 of the Federal Energy
Administration Act of 1974, as amended
by the Federal Energy Administration
Authorization Act of 1977. (15 U.S.C.
788; FEAA) Section 32 essentially
provides in relevant part that, where a
proposed rule authorizes or requires use
of commercial standards, the notice of
proposed rulemaking must inform the
public of the use and background of
such standards. In addition, section
32(c) requires DOE to consult with the
Attorney General and the Chairman of
the Federal Trade Commission (FTC)
concerning the impact of the
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1593
commercial or industry standards on
competition.
The proposed modifications to the
test procedure for consumer and
commercial water heaters would
incorporate testing methods contained
in certain sections of the following
commercial standards: ASHRAE 41.1–
2020, ASTM D2156–09 (RA 2018), and
a finalized version of ASHRAE 118.2.
DOE has evaluated these standards and
is unable to conclude whether it fully
complies with the requirements of
section 32(b) of the FEAA (i.e., whether
it was developed in a manner that fully
provides for public participation,
comment, and review.) DOE will
consult with both the Attorney General
and the Chairman of the FTC
concerning the impact of these test
procedures on competition, prior to
prescribing a final rule.
M. Description of Materials
Incorporated by Reference
In this NOPR, DOE proposes to
incorporate by reference the test
standard published by ASHRAE, titled
‘‘Standard Methods for Temperature
Measurement,’’ ASHRAE 41.1–2020; the
test standard published by ANSI/
ASHRAE, titled ‘‘Standard Method for
Humidity Measurement,’’ Standard
41.6–2014; the test standard published
by ASHRAE, titled ‘‘Method of Testing
for Rating Residential Water Heaters and
Residential-Duty Commercial Water
Heaters,’’ ASHRAE 118.2-[year
finalized]; the test standard published
by ASTM, titled ‘‘Standard Test Method
for Smoke Density in Flue Gases from
Burning Distillate Fuels,’’ ASTM
D2156–09 (RA 2018); and, the test
standard published by ASTM, titled
‘‘Standard Test Methods for Directional
Reflectance Factor, 45-Deg 0-Deg, of
Opaque Specimens by Broad-Band
Filter Reflectometry,’’ ASTM E97–1987
(W1991).
ASHRAE 41.1–2020 prescribes
methods for measuring temperature
under laboratory and field conditions
which are required for system
performance tests and for testing
heating, ventilating, air-conditioning,
and refrigerating components. ASHRAE
41.6–2014 prescribes methods for
measuring the humidity of moist air
with instruments. ASHRAE 118.2-[year
finalized] provides test procedures for
rating the efficiency and hot water
delivery capabilities of directly heated
residential water heaters and
residential-duty commercial water
heaters. ASTM D2156–09 (RA 2018)
provides a test method to evaluate the
density of smoke in the flue gases from
burning distillate fuels, is intended
primarily for use with home heating
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equipment burning kerosene or heating
oils, and can be used in the laboratory
or in the field to compare fuels for clean
burning or to compare heating
equipment. ASTM E97–1987 (W1991)
provides a method to determinate of the
45-deg, 0-deg directional reflectance
factor of nonfluorescent opaque
specimens by means of filter
photometers.
Copies of ASHRAE 41.1–2020,
ASHRAE 41.6–2014, and ASHRAE
118.2-[year finalized] can be obtained
from the American Society of Heating,
Refrigerating, and Air-Conditioning
Engineers, Inc., 1791 Tullie Circle NE,
Atlanta, GA 30329, (800) 527–4723 or
(404) 636–8400, or online at:
www.ashrae.org.
Copies of ASTM D2156–09 (RA 2018)
and ASTM E97–1987 (W1991) can be
obtained from the American Society for
Testing and Materials International, 100
Barr Harbor Drive, P.O. Box C700, West
Conshohocken, PA 19428–2959 or
online at: www.astm.org.
V. Public Participation
A. Participation in the Webinar
The time and date of the webinar are
listed in the DATES section at the
beginning of this document. If no
participants register for the webinar, it
will be cancelled. Webinar registration
information, participant instructions,
and information about the capabilities
available to webinar participants will be
published on DOE’s website:
www1.eere.energy.gov/buildings/
appliance_standards/
standards.aspx?productid=32.
Participants are responsible for ensuring
their systems are compatible with the
webinar software.
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B. Submission of Comments
DOE will accept comments, data, and
information regarding this proposed
rule no later than the date provided in
the DATES section at the beginning of
this proposed rule. Interested parties
may submit comments using any of the
methods described in the ADDRESSES
section at the beginning of this
document.
Submitting comments via
www.regulations.gov. The
www.regulations.gov web page will
require you to provide your name and
contact information. Your contact
information will be viewable to DOE
Building Technologies staff only. Your
contact information will not be publicly
viewable except for your first and last
names, organization name (if any), and
submitter representative name (if any).
If your comment is not processed
properly because of technical
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difficulties, DOE will use this
information to contact you. If DOE
cannot read your comment due to
technical difficulties and cannot contact
you for clarification, DOE may not be
able to consider your comment.
However, your contact information
will be publicly viewable if you include
it in the comment or in any documents
attached to your comment. Any
information that you do not want to be
publicly viewable should not be
included in your comment, nor in any
document attached to your comment.
Persons viewing comments will see only
first and last names, organization
names, correspondence containing
comments, and any documents
submitted with the comments.
Do not submit to www.regulations.gov
information for which disclosure is
restricted by statute, such as trade
secrets and commercial or financial
information (hereinafter referred to as
Confidential Business Information
(CBI)). Comments submitted through
www.regulations.gov cannot be claimed
as CBI. Comments received through the
website will waive any CBI claims for
the information submitted. For
information on submitting CBI, see the
Confidential Business Information
section.
DOE processes submissions made
through www.regulations.gov before
posting. Normally, comments will be
posted within a few days of being
submitted. However, if large volumes of
comments are being processed
simultaneously, your comment may not
be viewable for up to several weeks.
Please keep the comment tracking
number that www.regulations.gov
provides after you have successfully
uploaded your comment.
Submitting comments via email.
Comments and documents submitted
via email also will be posted to
www.regulations.gov. If you do not want
your personal contact information to be
publicly viewable, do not include it in
your comment or any accompanying
documents. Instead, provide your
contact information on a cover letter.
Include your first and last names, email
address, telephone number, and
optional mailing address. The cover
letter will not be publicly viewable as
long as it does not include any
comments.
Include contact information each time
you submit comments, data, documents,
and other information to DOE. No faxes
will be accepted.
Comments, data, and other
information submitted to DOE
electronically should be provided in
PDF (preferred), Microsoft Word or
Excel, WordPerfect, or text (ASCII) file
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format. Provide documents that are not
secured, written in English and free of
any defects or viruses. Documents
should not contain special characters or
any form of encryption and, if possible,
they should carry the electronic
signature of the author.
Campaign form letters. Please submit
campaign form letters by the originating
organization in batches of between 50 to
500 form letters per PDF or as one form
letter with a list of supporters’ names
compiled into one or more PDFs. This
reduces comment processing and
posting time.
Confidential Business Information.
Pursuant to 10 CFR 1004.11, any person
submitting information that he or she
believes to be confidential and exempt
by law from public disclosure should
submit via email two well-marked
copies: One copy of the document
marked confidential including all the
information believed to be confidential,
and one copy of the document marked
non-confidential with the information
believed to be confidential deleted. DOE
will make its own determination about
the confidential status of the
information and treat it according to its
determination.
It is DOE’s policy that all comments
may be included in the public docket,
without change and as received,
including any personal information
provided in the comments (except
information deemed to be exempt from
public disclosure).
VI. Approval of the Office of the
Secretary
The Secretary of Energy has approved
publication of this notice of proposed
rulemaking and request for comment.
List of Subjects
10 CFR Part 429
Administrative practice and
procedure, Confidential business
information, Energy conservation,
Household appliances, Reporting and
recordkeeping requirements.
10 CFR Part 430
Administrative practice and
procedure, Confidential business
information, Energy conservation,
Household appliances, Imports,
Incorporation by reference,
Intergovernmental relations, Small
businesses.
10 CFR Part 431
Administrative practice and
procedure, Confidential business
information, Energy conservation test
procedures, Incorporation by reference,
Reporting and recordkeeping
requirements.
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Signing Authority
This document of the Department of
Energy was signed on December 9, 2021,
by Kelly J. Speakes-Backman, Principal
Deputy Assistant Secretary for Energy
Efficiency and Renewable Energy,
pursuant to delegated authority from the
Secretary of Energy. That document
with the original signature and date is
maintained by DOE. For administrative
purposes only, and in compliance with
requirements of the Office of the Federal
Register, the undersigned DOE Federal
Register Liaison Officer has been
authorized to sign and submit the
document in electronic format for
publication, as an official document of
the Department of Energy. This
administrative process in no way alters
the legal effect of this document upon
publication in the Federal Register.
Signed in Washington, DC, on December 9,
2021.
Treena V. Garrett,
Federal Register Liaison Officer, U.S.
Department of Energy.
For the reasons stated in the
preamble, DOE is proposing to amend
parts 429, 430, and 431 of Chapter II of
Title 10, Code of Federal Regulations, as
set forth below:
PART 429—CERTIFICATION,
COMPLIANCE, AND ENFORCEMENT
FOR CONSUMER PRODUCTS AND
COMMERCIAL AND INDUSTRIAL
EQUIPMENT
1. The authority citation for part 429
continues to read as follows:
■
Authority: 42 U.S.C. 6291–6317; 28 U.S.C.
2461 note.
2. Amend § 429.70 by adding
paragraph (g)(3) to read as follows:
■
§ 429.70 Alternative methods for
determining energy efficiency and energy
use.
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(g) * * *
(3) Electric Instantaneous Water
Heaters. Rate an untested basic model of
an electric instantaneous type water
heater using the maximum GPM and the
uniform energy factor obtained from a
tested basic model as a basis for ratings
of basic models with other input ratings,
provided that certain conditions are
met:
(i) For an untested basic model, the
represented value of the maximum GPM
and the uniform energy factor is the
same as that of a tested basic model,
provided that the untested basic model’s
input is rated at or above the input
rating for the corresponding tested basic
model.
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(ii) For an untested basic model
having any input rating that is lower
than that of the corresponding tested
basic model, the represented value of
the maximum GPM and the uniform
energy factor is the same as that of a
tested basic model, provided that the
maximum GPM for the untested basic
model results in the same draw pattern
specified in Table II of appendix E for
the 24-hour simulated-use test as was
applied to the tested basic model. To
establish whether this condition is met,
determine the maximum GPM for the
tested and the untested basic models in
accordance with the procedure
described in section 5.3.2 of 10 CFR part
430, subpart B, appendix E, then
compare the appropriate draw pattern
specified in Table II of appendix E for
the maximum GPM of the tested basic
model with that for the untested basic
model. If this condition is not met, then
the untested basic model must be tested
and the appropriate sampling provisions
applied to determine its uniform energy
factor in accordance with appendix E
and this part.
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■ 3. Amend § 429.134 by adding
paragraph (d)(3) to read as follows:
§ 429.134 Product-specific enforcement
provisions.
*
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*
(d) * * *
(3) Verification of fuel input rate. The
fuel input rate of each tested unit of the
basic model will be measured pursuant
to the test requirements of section 5.2.3
of 10 CFR part 430, subpart B, appendix
E. The measured fuel input rate (either
the measured fuel input rate for a single
unit sample or the average of the
measured fuel input rates for a multiple
unit sample) will be compared to the
rated input certified by the
manufacturer. The certified rated input
will be considered valid only if the
measured fuel input rate is within ±2
percent of the certified rated input.
(i) If the certified rated input is found
to be valid, then the certified rated input
will be used to determine compliance
with the associated energy conservation
standard.
(ii) If the measured fuel input rate is
not within ±2 percent of the certified
rated input, the measured fuel input rate
will be used to determine compliance
with the associated energy conservation
standard.
(iii) If the measured fuel input rate for
oil-fired water heating products is not
within ±2 percent of the certified rated
input, the measured fuel input rate will
be used to determine compliance with
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the associated energy conservation
standard.
*
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PART 430—ENERGY CONSERVATION
PROGRAM FOR CONSUMER
PRODUCTS
4. The authority citation for part 430
continues to read as follows:
■
Authority: 42 U.S.C. 6291–6309; 28 U.S.C.
2461 note.
5. Amend § 430.2 by adding, in
alphabetical order, the definitions of
‘‘Circulating water heater’’, ‘‘Low
temperature water heater’’, and
‘‘Tabletop water heater’’ to read as
follows:
■
§ 430.2
Definitions.
*
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*
Circulating water heater means an
instantaneous or heat pump type water
heater that does not have an operational
scheme in which the burner, heating
element, or compressor initiates and/or
terminates heating based on sensing
flow; has a water temperature sensor
located at the inlet of the water heater
or in a separate storage tank that is the
primary means of initiating and
terminating heating; and must be used
in combination with a recirculating
pump and either a separate storage tank
or water circulation loop in order to
achieve the water flow and temperature
conditions recommended in the
manufacturer’s installation and
operation instructions.
*
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*
*
Low temperature water heater means
an electric instantaneous water heater
that is not a circulating water heater and
cannot deliver water at a temperature
greater than or equal to the set point
temperature specified in section 2.5 of
appendix E to subpart B of this part
when supplied with water at the supply
water temperature specified in section
2.3 of appendix E to subpart B of this
part.
*
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Tabletop water heater means a heater
in a rectangular box enclosure designed
to slide into a kitchen countertop space
with typical dimensions of 36 inches
high, 25 inches deep and 24 inches
wide.
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■ 6. Section 430.3 is amended by:
■ a. Revising paragraph (g)(5);
■ b. Redesignating paragraphs (g)(8) as
(9);
■ c. Adding new paragraph (g)(8);
■ d. Redesignating paragraphs (g)(10)
and (11), as (g)(11) and (12);
■ e. Revising newly designated
paragraph (g)(12);
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f. Redesignating paragraphs (g)(13)
through (17), as (g)(14) through (18);
■ g. Redesignating paragraph (g)(19) as
(20);
■ h. Adding new paragraph (g)(19);
■ i. Revising paragraph (j)(1); and
■ j. Adding paragraphs (j)(3) and (4);
The revisions and additions read as
follows:
■
§ 430.3 Materials incorporated by
reference.
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(g) * * *
(5) ASHRAE 41.1–1986 (Reaffirmed
2006), Standard Method for
Temperature Measurement, approved
February 18, 1987, IBR approved for
appendix AA to subpart B.
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(8) ANSI/ASHRAE Standard 41.1–
2020, (‘‘ANSI/ASHRAE 41.1–2020’’),
Standard Method for Temperature
Measurement, ANSI approved June 30,
2020, IBR approved for appendix E to
subpart B.
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(12) ANSI/ASHRAE Standard 41.6–
2014, (‘‘ASHRAE 41.6–2014’’), Standard
Method for Humidity Measurement,
ANSI approved July 3, 2014, IBR
approved for appendices E and F to
subpart B.
*
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*
(19) ANSI/ASHRAE Standard 118.2[year finalized], (‘‘[ASHRAE 118.2–
TBD]’’), Method of Testing for Rating
Residential Water Heaters and
Residential-Duty Commercial Water
Heaters, ANSI approved [date finalized],
IBR approved for appendix E to subpart
B.
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(j) * * *
(1) ASTM D2156–09, (‘‘ASTM
D2156’’), Standard Test Method for
Smoke Density in Flue Gases from
Burning Distillate Fuels, ASTM
approved December 1, 2009, IBR
approved for appendix O to subpart B.
*
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*
(3) ASTM D2156–09 (Reapproved
2018), (‘‘ASTM D2156 (RA 2018)’’),
Standard Test Method for Smoke
Density in Flue Gases from Burning
Distillate Fuels, ASTM approved
October 1, 2018, IBR approved for
appendix E to subpart B.
(4) ASTM E97–1987 (Withdrawn
1991) (‘‘ASTM E97–1987 (W1991)’’),
Standard Test Methods for Directional
Reflectance Factor, 45-Deg 0-Deg, of
Opaque Specimens by Broad-Band
Filter Reflectometry, approved January
1987, IBR approved for appendix E to
subpart B.
*
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*
*
■ 7. Appendix E to subpart B of part 430
is revised to read as follows:
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APPENDIX E TO SUBPART B OF PART
430—UNIFORM TEST METHOD FOR
MEASURING THE ENERGY
CONSUMPTION OF WATER HEATERS
Note: Prior to [date 180 days after
publication of the final rule in the Federal
Register], representations with respect to the
energy use or efficiency of consumer water
heaters and commercial water heaters
covered by this test method, including
compliance certifications, must be based on
testing conducted in accordance with either
this appendix as it now appears or appendix
E as it appeared at 10 CFR part 430, subpart
B revised as of January 1, 2021.
On and after [date 180 days after date of
publication of the final rule in the Federal
Register], representations with respect to
energy use or efficiency of consumer water
heaters and commercial water heaters
covered by this test method, including
compliance certifications, must be based on
testing conducted in accordance with this
appendix.
0. Incorporation by Reference
DOE incorporated by reference in § 430.3
the entire standard for: ANSI/ASHRAE 41.1–
2020; ASHRAE 41.6–2014; [ASHRAE 118.2–
TBD]; ASTM D2156 (RA 2018); and ASTM
E97–1987 (W1991). However, only
enumerated provisions of [ASHRAE 118.2–
TBD] are applicable to this appendix, as
follows:
(1) [ASHRAE 118.2–TBD]
(i) Annex B—Gas Heating Value Correction
Factor;
(ii) Reserved.
1. Definitions
1.1. Cut-in means the time when or water
temperature at which a water heater control
or thermostat acts to increase the energy or
fuel input to the heating elements,
compressor, or burner.
1.2. Cut-out means the time when or water
temperature at which a water heater control
or thermostat acts to reduce to a minimum
the energy or fuel input to the heating
elements, compressor, or burner.
1.3. Design Power Rating means the power
rating or input rate that a water heater
manufacturer assigns to a particular design of
water heater and that is included on the
nameplate of the water heater, expressed in
kilowatts or Btu (kJ) per hour as appropriate.
For modulating water heaters, the design
power rating is the maximum power rating or
input rate that is specified by the
manufacturer on the nameplate of the water
heater.
1.4. Draw Cluster means a collection of
water draws initiated during the 24-hour
simulated-use test during which no
successive draws are separated by more than
2 hours.
1.5. First-Hour Rating means an estimate of
the maximum volume of ‘‘hot’’ water that a
non-flow activated water heater can supply
within an hour that begins with the water
heater fully heated (i.e., with all thermostats
satisfied).
1.6. Flow-Activated describes an
operational scheme in which a water heater
initiates and terminates heating based on
sensing flow.
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1.7. Heat Trap means a device that can be
integrally connected or independently
attached to the hot
and/or cold water pipe connections of a
water heater such that the device will
develop a thermal or mechanical seal to
minimize the recirculation of water due to
thermal convection between the water heater
tank and its connecting pipes.
1.8. Maximum GPM (L/min) Rating means
the maximum gallons per minute (liters per
minute) of hot water that can be supplied by
flow-activated water heater when tested in
accordance with section 5.3.2 of this
appendix.
1.9. Modulating Water Heater means a
water heater that can automatically vary its
power or input rate from the minimum to the
maximum power or input rate specified on
the nameplate of the water heater by the
manufacturer.
1.10. Rated Storage Volume means the
water storage capacity of a water heater, in
gallons (liters), as certified by the
manufacturer pursuant to 10 CFR part 429.
1.11. Recovery Efficiency means the ratio of
energy delivered to the water to the energy
content of the fuel consumed by the water
heater.
1.12. Recovery Period means the time when
the main burner of a water heater with a
rated storage volume greater than or equal to
2 gallons is raising the temperature of the
stored water.
1.13. Standby means the time, in hours,
during which water is not being withdrawn
from the water heater.
1.14. Symbol Usage. The following identity
relationships are provided to help clarify the
symbology used throughout this procedure:
Cp—specific heat of water
Eannual—annual energy consumption of a
water heater
Eannual,e—annual electrical energy
consumption of a water heater
Eannual,f—annual fossil-fuel energy
consumption of a water heater
Fhr—first-hour rating of a non-flow activated
water heater
Fmax—maximum GPM (L/min) rating of a
flow-activated water heater
i—a subscript to indicate the draw number
during a test
Mdel,i—mass of water removed during the ith
draw of the 24-hour simulated-use test
Min,i—mass of water entering the water heater
during the ith draw of the 24-hour
simulated-use test
M*del,i—for non-flow activated water heaters,
mass of water removed during the ith
draw during the first-hour rating test
M*in,i—for non-flow activated water heaters,
mass of water entering the water heater
during the ith draw during the first-hour
rating test
Mdel,10m—for flow-activated water heaters,
mass of water removed continuously
during the maximum GPM (L/min) rating
test
Min,10m—for flow-activated water heaters,
mass of water entering the water heater
continuously during the maximum GPM
(L/min) rating test
n—for non-flow activated water heaters, total
number of draws during the first-hour
rating test
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N—total number of draws during the 24-hour
simulated-use test
Nr— number of draws from the start of the
24-hour simulated-use test to the end to
the first recovery period as described in
section 5.4.2
Q—total fossil fuel and/or electric energy
consumed during the entire 24-hour
simulated-use test
Qd—daily water heating energy consumption
adjusted for net change in internal
energy
Qda—Qd with adjustment for variation of tank
to ambient air temperature difference
from nominal value
Qdm—overall adjusted daily water heating
energy consumption including Qda and
QHWD
Qe—total electrical energy used during the
24-hour simulated-use test
Qf—total fossil fuel energy used by the water
heater during the 24-hour simulated-use
test
Qhr—hourly standby losses of a water heater
with a rated storage volume greater than
or equal to 2 gallons
QHW—daily energy consumption to heat
water at the measured average
temperature rise across the water heater
QHW,67 °F—daily energy consumption to heat
quantity of water removed during test
over a temperature rise of 67 °F (37.3 °C)
QHWD—adjustment to daily energy
consumption, QHW, due to variation of
the temperature rise across the water
heater not equal to the nominal value of
67 °F (37.3 °C)
Qr—energy consumption of water heater
from the beginning of the test to the end
of the first recovery period
Qstby—total energy consumed during the
standby time interval tstby,1, as
determined in section 5.4.2 of this
appendix
Qsu,0— cumulative energy consumption,
including all fossil fuel and electrical
energy use, of the water heater from the
start of the 24-hour simulated-use test to
the start of the standby period as
determined in section 5.4.2 of this
appendix
Qsu,f—cumulative energy consumption,
including all fossil fuel and electrical
energy use, of the water heater from the
start of the 24-hour simulated-use test to
the end of the standby period as
determined in section 5.4.2 of this
appendix
T0—mean tank temperature at the beginning
of the 24-hour simulated-use test as
determined in section 5.4.2 of this
appendix
T24—mean tank temperature at the end of the
24-hour simulated-use test as determined
in section 5.4.2 of this appendix
Ta,stby—average ambient air temperature
during all standby periods of the 24-hour
simulated-use test as determined in
section 5.4.2 of this appendix
Ta,stby,1—overall average ambient temperature
between the start and end of the standby
period as determined in section 5.4.2 of
this appendix
Tt,stby,1— overall average mean tank
temperature between the start and end of
the standby period as determined in
section 5.4.2 of this appendix
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Tdel—for flow-activated water heaters,
average outlet water temperature during
the maximum GPM (L/min) rating test
Tdel,i—average outlet water temperature
during the ith draw of the 24-hour
simulated-use test
Tin—for flow-activated water heaters, average
inlet water temperature during the
maximum GPM (L/min) rating test
Tin,i—average inlet water temperature during
the ith draw of the 24-hour simulateduse test
Tmax,1—maximum measured mean tank
temperature after the first recovery
period of the 24-hour simulated-use test
as determined in section 5.4.2 of this
appendix
Tsu,0—maximum measured mean tank
temperature at the beginning of the
standby period as determined in section
5.4.2 of this appendix
Tsu,f—measured mean tank temperature at the
end of the standby period as determined
in section 5.4.2 of this appendix
T*del,i—for non-flow activated water heaters,
average outlet water temperature during
the ith draw (i = 1 to n) of the first-hour
rating test
T*max,i—for non-flow activated water heaters,
maximum outlet water temperature
observed during the ith draw (i = 1 to n)
of the first-hour rating test
T*min,i—for non-flow activated water heaters,
minimum outlet water temperature to
terminate the ith draw (i = 1 to n) of the
first-hour rating test
UA—standby loss coefficient of a water
heater with a rated storage volume
greater than or equal to 2 gallons
UEF—uniform energy factor of a water heater
V—the volume of hot water drawn during the
applicable draw pattern
Vdel,i—volume of water removed during the
ith draw (i = 1 to N) of the 24-hour
simulated-use test
Vin,i—volume of water entering the water
heater during the ith draw (i = 1 to N)
of the 24-hour simulated-use test
V*del,i—for non-flow activated water heaters,
volume of water removed during the ith
draw (i = 1 to n) of the first-hour rating
test
V*in,i—for non-flow activated water heaters,
volume of water entering the water
heater during the ith draw (i = 1 to n)
of the first-hour rating test
Vdel,10m—for flow-activated water heaters,
volume of water removed during the
maximum GPM
(L/min) rating test
Vin,10m—for flow-activated water heaters,
volume of water entering the water
heater during the maximum GPM (L/
min) rating test
Vst—measured storage volume of the storage
tank for water heaters with a rated
storage volume greater than or equal to
2 gallons
Wf—weight of storage tank when completely
filled with water for water heaters with
a rated storage volume greater than or
equal to 2 gallons
Wt—tare weight of storage tank when
completely empty of water for water
heaters with a rated storage volume
greater than or equal to 2 gallons
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hr—recovery efficiency
r—density of water
tstby,1—elapsed time between the start and
end of the standby period as determined
in section 5.4.2 of this appendix
tstby,2—overall time of standby periods when
no water is withdrawn during the 24hour simulated-use test as determined in
section 5.4.2 of this appendix
1.15. Temperature controller means a
device that is available to the user to adjust
the temperature of the water inside a water
heater that stores heated water or the outlet
water temperature.
1.16. Uniform Energy Factor means the
measure of water heater overall efficiency.
1.17. Water Heater Requiring a Storage
Tank means a water heater without a storage
tank specified or supplied by the
manufacturer that cannot meet the
requirements of sections 2 and 5 of this
appendix without the use of a storage water
heater or unfired hot water storage tank.
2. Test Conditions
2.1 Installation Requirements. Tests shall
be performed with the water heater and
instrumentation installed in accordance with
section 4 of this appendix.
2.2 Ambient Air Temperature and Relative
Humidity.
2.2.1 Non-Heat Pump Water Heaters. The
ambient air temperature shall be maintained
between 65.0 °F and 70.0 °F (18.3 °C and 21.1
°C) on a continuous basis.
2.2.2 Heat Pump Water Heaters. The dry
bulb temperature shall be maintained at an
average of 67.5 °F ±1 °F (19.7 °C ±0.6 °C) after
a cut-in and before the next cut-out, an
average of 67.5 °F ±2.5 °F (19.7 °C ±1.4 °C)
after a cut-out and before the next cut-in, and
at 67.5 °F ±5 °F (19.7 °C ±2.8 °C) on a
continuous basis throughout the test. The
relative humidity shall be maintained within
a range of 50% ±5% throughout the test, and
at an average of 50% ±2% after a cut-in and
before the next cut-out.
When testing a split-system heat pump
water heater or heat pump water heater
requiring a storage tank, the heat pump
portion of the system shall be tested at the
conditions within this section and the
separate water heater or unfired hot water
storage tank shall be tested at either the
conditions within this section or the
conditions specified in section 2.2.1 of this
appendix.
2.3 Supply Water Temperature. The
temperature of the water being supplied to
the water heater shall be maintained at 58 °F
±2 °F (14.4 °C ±1.1 °C) throughout the test.
2.4 Outlet Water Temperature. The
temperature controllers of a non-flow
activated water heater shall be set so that
water is delivered at a temperature of 125 °F
±5 °F (51.7 °C ±2.8 °C).
2.5 Set Point Temperature. The
temperature controller of a flow-activated
water heater shall be set to deliver water at
a temperature of 125 °F ±5 °F (51.7 °C
±2.8 °C). If the flow-activated water heater is
not capable of delivering water at a
temperature of 125 °F ±5 °F (51.7 °C ±2.8 °C)
when supplied with water at the supply
water temperature specified in section 2.3 of
this appendix, then the flow-activated water
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heater shall be set to deliver water at its
maximum water temperature.
2.6 Supply Water Pressure. During the
test when water is not being withdrawn, the
supply pressure shall be maintained between
40 psig (275 kPa) and the maximum
allowable pressure specified by the water
heater manufacturer.
2.7 Electrical and/or Fossil Fuel Supply.
2.7.1 Electrical. Maintain the electrical
supply voltage to within ±2% of the center
of the voltage range specified on the
nameplate of the water heater by the water
heater and/or heat pump manufacturer, from
5 seconds after a cut-in to 5 seconds before
next cut-out.
2.7.2 Natural Gas. Maintain the supply
pressure in accordance with the supply
pressure specified on the nameplate of the
water heater by the manufacturer. If the
supply pressure is not specified, maintain a
supply pressure of 7–10 inches of water
column (1.7–2.5 kPa). If the water heater is
equipped with a gas appliance pressure
regulator and the gas appliance pressure
regulator can be adjusted, the regulator outlet
pressure shall be within the greater of ±10%
of the manufacturer’s specified manifold
pressure, found on the nameplate of the
water heater, or ±0.2 inches water column
(0.05 kPa). Maintain the gas supply pressure
and manifold pressure only when operating
at the design power rating. For all tests, use
natural gas having a heating value of
approximately 1,025 Btu per standard cubic
foot (38,190 kJ per standard cubic meter).
2.7.3 Propane Gas. Maintain the supply
pressure in accordance with the supply
pressure specified on the nameplate of the
water heater by the manufacturer. If the
supply pressure is not specified, maintain a
supply pressure of 11–13 inches of water
column (2.7–3.2 kPa). If the water heater is
equipped with a gas appliance pressure
regulator and the gas appliance pressure
regulator can be adjusted, the regulator outlet
pressure shall be within the greater of ±10%
of the manufacturer’s specified manifold
Item measured
Instrument accuracy
Gas pressure .......................
Atmospheric pressure ..........
Water pressure ....................
±0.1 inch of water column (±0.025 kPa) .........................
±0.1 inch of mercury column (±0.34 kPa) .......................
±1.0 pounds per square inch (±6.9 kPa) ........................
3.2 Temperature Measurement
3.2.1 Measurement. Temperature
measurements shall be made in accordance
with the Standard Method for Temperature
Measurement, ASHRAE 41.1–2020, including
3. Instrumentation.
3.1 Pressure Measurements. Pressuremeasuring instruments shall have an error no
greater than the following values:
Instrument precision
±0.05 inch of water column (±0.012 kPa).
±0.05 inch of mercury column (±0.17 kPa).
±0.50 pounds per square inch (±3.45 kPa).
the conditions as specified in ASHRAE 41.6–
2014 as referenced in ASHRAE 41.1–2020,
and excluding the steady-state temperature
criteria in section 5.5 of ASHRAE 41.1–2020.
Item measured
khammond on DSKJM1Z7X2PROD with PROPOSALS3
pressure, found on the nameplate of the
water heater, or ±0.2 inches water column
(0.05 kPa). Maintain the gas supply pressure
and manifold pressure only when operating
at the design power rating. For all tests, use
propane gas with a heating value of
approximately 2,500 Btu per standard cubic
foot (93,147 kJ per standard cubic meter).
2.7.4 Fuel Oil Supply. Maintain an
uninterrupted supply of fuel oil. The fuel
pump pressure shall be within ±10% of the
pump pressure specified on the nameplate of
the water heater or the installation and
operations (I&O) manual by the
manufacturer. Use fuel oil having a heating
value of approximately 138,700 Btu per
gallon (38,660 kJ per liter).
3.2.2 Accuracy and Precision. The
accuracy and precision of the instruments,
including their associated readout devices,
shall be within the following limits:
Instrument accuracy
Air dry bulb temperature ..................................................................................................................
Air wet bulb temperature .................................................................................................................
Inlet and outlet water temperatures .................................................................................................
Storage tank temperatures ..............................................................................................................
±0.2
±0.2
±0.2
±0.5
3.2.3 Scale Division. In no case shall the
smallest scale division of the instrument or
instrument system exceed 2 times the
specified precision.
3.2.4 Temperature Difference.
Temperature difference between the entering
and leaving water may be measured with any
of the following:
(a) A thermopile
(b) Calibrated resistance thermometers
(c) Precision thermometers
(d) Calibrated thermistors
(e) Calibrated thermocouples
(f) Quartz thermometers
3.2.5 Thermopile Construction. If a
thermopile is used, it shall be made from
calibrated thermocouple wire taken from a
single spool. Extension wires to the recording
device shall also be made from that same
spool.
3.2.6 Time Constant. The time constant of
the instruments used to measure the inlet
and outlet water temperatures shall be no
greater than 2 seconds.
3.3 Liquid Flow Rate Measurement. The
accuracy of the liquid flow rate
measurement, using the calibration if
furnished, shall be equal to or less than ±1%
described in Annex B of [ASHRAE 118.2–
TBD].
3.8 Time. The elapsed time
measurements shall be measured with an
instrument that is accurate within ±0.5
seconds per hour.
3.9 Volume. Volume measurements shall
be measured with an accuracy of ±2% of the
total volume.
3.10 Relative Humidity. If a relative
humidity (RH) transducer is used to measure
the relative humidity of the surrounding air
while testing heat pump water heaters, the
relative humidity shall be measured with an
accuracy of ±1.5% RH.
4. Installation
4.1 Water Heater Mounting. A water
heater designed to be freestanding shall be
placed on a 3⁄4 inch (2 cm) thick plywood
platform supported by three 2 x 4 inch (5 cm
x 10 cm) runners. If the water heater is not
approved for installation on combustible
flooring, suitable non-combustible material
shall be placed between the water heater and
the platform. Water heaters designed to be
installed into a kitchen countertop space
shall be placed against a simulated wall
section. Wall-mounted water heaters shall be
supported on a simulated wall in accordance
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of the measured value in mass units per unit
time.
3.4 Electrical Energy. The electrical
energy used shall be measured with an
instrument and associated readout device
that is accurate within ±0.5% of the reading.
3.5 Fossil Fuels. The quantity of fuel used
by the water heater shall be measured with
an instrument and associated readout device
that is accurate within ±1% of the reading.
3.6 Mass Measurements. For mass
measurements greater than or equal to 10
pounds (4.5 kg), a scale that is accurate
within ±0.5% of the reading shall be used to
make the measurement. For mass
measurements less than 10 pounds (4.5 kg),
the scale shall provide a measurement that is
accurate within ±0.1 pound (0.045 kg).
3.7 Heating Value. The higher heating
value of the natural gas, propane, or fuel oil
shall be measured with an instrument and
associated readout device that is accurate
within ±1% of the reading. The heating
values of natural gas and propane must be
corrected from those measured to the
standard temperature of 60.0 °F (15.6 °C) and
standard pressure of 30 inches of mercury
column (101.6 kPa) using the method
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Instrument precision
.......
.......
.......
.......
±0.1 °F (±0.06 °C).
±0.1 °F (±0.06 °C).
±0.1 °F (±0.06 °C).
±0.25 °F (±0.14 °C).
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with the manufacturer-published installation
instructions. When a simulated wall is used,
the construction shall be 2 x 4 inch (5 cm x
10 cm) studs, faced with 3⁄4 inch (2 cm)
plywood. For heat pump water heaters not
delivered as a single package, the units shall
be connected in accordance with the
manufacturer-published installation
instructions and the overall system shall be
placed on the above-described plywood
platform. If installation instructions are not
provided by the heat pump manufacturer,
uninsulated 8 foot (2.4 m) long connecting
hoses having an inside diameter of 5⁄8 inch
(1.6 cm) shall be used to connect the storage
tank and the heat pump water heater. With
the exception of using the storage tank
described in 4.10, the same requirements
shall apply for water heaters requiring a
storage tank. The testing of the water heater
shall occur in an area that is protected from
drafts of more than 50 ft/min (0.25 m/s) from
room ventilation registers, windows, or other
external sources of air movement.
4.2 Water Supply. Connect the water
heater to a water supply capable of delivering
water at conditions as specified in sections
2.3 and 2.6 of this appendix.
4.3 Water Inlet and Outlet Configuration.
For freestanding water heaters that are taller
than 36 inches (91.4 cm), inlet and outlet
piping connections shall be configured in a
manner consistent with Figures 1 and 2 of
section 6.4.7 of this appendix. Inlet and
outlet piping connections for wall-mounted
water heaters shall be consistent with Figure
3 of section 6.4.7 of this appendix. For
freestanding water heaters that are 36 inches
or less in height and not supplied as part of
a counter-top enclosure (commonly referred
to as an under-the-counter model), inlet and
outlet piping shall be installed in a manner
consistent with Figures 4, 5, or 6 of section
6.4.7 of this appendix. For water heaters that
are supplied with a counter-top enclosure,
inlet and outlet piping shall be made in a
manner consistent with Figures 7a and 7b of
section 6.4.7 of this appendix, respectively.
The vertical piping noted in Figures 7a and
7b shall be located (whether inside the
enclosure or along the outside in a recessed
channel) in accordance with the
manufacturer-published installation
instructions.
All dimensions noted in Figures 1 through
7 of section 6.4.7 of this appendix must be
achieved. All piping between the water
heater and inlet and outlet temperature
sensors, noted as TIN and TOUT in the figures,
shall be Type ‘‘L’’ hard copper having the
same diameter as the connections on the
water heater. Unions may be used to facilitate
installation and removal of the piping
arrangements. Install a pressure gauge and
diaphragm expansion tank in the supply
water piping at a location upstream of the
inlet temperature sensor. Install an
appropriately rated pressure and temperature
relief valve on all water heaters at the port
specified by the manufacturer. Discharge
piping for the relief valve must be nonmetallic. If heat traps, piping insulation, or
pressure relief valve insulation are supplied
with the water heater, they must be installed
for testing. Except when using a simulated
wall, provide sufficient clearance such that
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none of the piping contacts other surfaces in
the test room.
At the discretion of the test lab, the mass
or water delivered may be measured on
either the inlet or outlet of the water heater.
For water heaters designed to be used with
a mixing valve and that do not have a selfcontained mixing valve, a mixing valve shall
be installed according to the water heater
and/or mixing valve manufacturer’s
installation instructions. If permitted by the
water heater and mixing valve
manufacturer’s instructions, the mixing valve
and cold water junction may be installed
where the elbows are located in the outlet
and inlet line, respectively. If there are no
installation instructions for the mixing valve
in the water heater or mixing valve
manufacturer’s instructions, then the mixing
valve shall be installed on the outlet line and
the cold water shall be supplied from the
inlet line from a junction installed
downstream from the location where the
inlet water temperature is measured. The
outlet water temperature, water flow rate,
and/or mass measuring instrumentation, if
installed on the outlet side of the water
heater, shall be installed downstream from
the mixing valve.
4.4 Fuel and/or Electrical Power and
Energy Consumption. Install one or more
instruments that measure, as appropriate, the
quantity and rate of electrical energy and/or
fossil fuel consumption in accordance with
section 3 of this appendix.
4.5 Internal Storage Tank Temperature
Measurements. For water heaters with rated
storage volumes greater than or equal to 20
gallons, install six temperature measurement
sensors inside the water heater tank with a
vertical distance of at least 4 inches (100 mm)
between successive sensors. For water
heaters with rated storage volumes between
2 and 20 gallons, install three temperature
measurement sensors inside the water heater
tank. Position a temperature sensor at the
vertical midpoint of each of the six equal
volume nodes within a tank larger than 20
gallons or the three equal volume nodes
within a tank between 2 and 20 gallons.
Nodes designate the equal volumes used to
evenly partition the total volume of the tank.
As much as is possible, the temperature
sensor should be positioned away from any
heating elements, anodic protective devices,
tank walls, and flue pipe walls. If the tank
cannot accommodate six temperature sensors
and meet the installation requirements
specified in this section, install the
maximum number of sensors that comply
with the installation requirements. Install the
temperature sensors through:
(a) The anodic device opening;
(b) The relief valve opening; or
(c) The hot water outlet.
If installed through the relief valve opening
or the hot water outlet, a tee fitting or outlet
piping, as applicable, must be installed as
close as possible to its original location. If the
relief valve temperature sensor is relocated,
and it no longer extends into the top of the
tank, install a substitute relief valve that has
a sensing element that can reach into the
tank. If the hot water outlet includes a heat
trap, install the heat trap on top of the tee
fitting. Cover any added fittings with thermal
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insulation having an R value between 4 and
8 h·ft2· °F/Btu (0.7 and 1.4 m2· °C/W). If
temperature measurement sensors cannot be
installed within the water heater, follow the
alternate procedures in section 5.4.2 of this
appendix.
4.6 Ambient Air Temperature
Measurement. Install an ambient air
temperature sensor at the vertical midpoint
of the water heater and approximately 2 feet
(610 mm) from the surface of the water
heater. Shield the sensor against radiation.
4.7 Inlet and Outlet Water Temperature
Measurements. Install temperature sensors in
the cold-water inlet pipe and hot-water outlet
pipe as shown in Figures 1, 2, 3, 4, 5, 6, 7a,
and 7b of section 6.4.7 of this appendix, as
applicable.
4.8 Flow Control. Install a valve or valves
to provide flow as specified in sections 5.3
and 5.4 of this appendix.
4.9 Flue Requirements.
4.9.1 Gas-Fired Water Heaters. Establish a
natural draft in the following manner. For
gas-fired water heaters with a vertically
discharging draft hood outlet, connect to the
draft hood outlet a 5-foot (1.5-meter) vertical
vent pipe extension with a diameter equal to
the largest flue collar size of the draft hood.
For gas-fired water heaters with a
horizontally discharging draft hood outlet,
connect to the draft hood outlet a 90-degree
elbow with a diameter equal to the largest
flue collar size of the draft hood, connect a
5-foot (1.5-meter) length of vent pipe to that
elbow, and orient the vent pipe to discharge
vertically upward. Install direct-vent gasfired water heaters with venting equipment
specified by the manufacturer in the I&O
manual using the minimum vertical and
horizontal lengths of vent pipe recommended
by the manufacturer.
4.9.2 Oil-Fired Water Heaters. Establish a
draft at the flue collar at the value specified
by the manufacturer in the I&O manual.
Establish the draft by using a sufficient
length of vent pipe connected to the water
heater flue outlet, and directed vertically
upward. For an oil-fired water heater with a
horizontally discharging draft hood outlet,
connect to the draft hood outlet a 90-degree
elbow with a diameter equal to the largest
flue collar size of the draft hood, connect to
the elbow fitting a length of vent pipe
sufficient to establish the draft, and orient the
vent pipe to discharge vertically upward.
Direct-vent oil-fired water heaters should be
installed with venting equipment as specified
by the manufacturer in the I&O manual,
using the minimum vertical and horizontal
lengths of vent pipe recommended by the
manufacturer.
4.10 Additional Storage Tank. When
testing a water heater requiring a storage
tank, the tank to be used for testing shall be
an unfired hot water storage tank having a
measured volume of 80.0 gallons ±1.0 gallon
(178 liters ±3.8 liters) which meets the energy
conservation standards for an unfired hot
water storage tank at 10 CFR 431.110(a).
4.11 External Communication. If the
water heater can connect to an external
network or controller, this communication
shall be disabled for the duration of testing.
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5. Test Procedures
5.1 Operational Mode Selection. For
water heaters that allow for multiple userselected operational modes, all procedures
specified in this appendix shall be carried
out with the water heater in the same
operational mode (i.e., only one mode). This
operational mode shall be the default mode
(or similarly named, suggested mode for
normal operation) as defined by the
manufacturer in the I&O manual for giving
selection guidance to the consumer. For heat
pump water heaters, if a default mode is not
defined in the product literature, each test
shall be conducted under an operational
mode in which both the heat pump and any
electric resistance backup heating element(s)
are activated by the unit’s control scheme,
and which can achieve the internal storage
tank temperature specified in this test
procedure; if multiple operational modes
meet these criteria, the water heater shall be
tested under the most energy-intensive mode.
If no default mode is specified and the unit
does not offer an operational mode that
utilizes both the heat pump and the electric
resistance backup heating element(s), the
first-hour rating test and the 24-hour
simulated-use test shall be tested in heatpump-only mode. For other types of water
heaters where a default mode is not
specified, test the unit in all modes and rate
the unit using the results of the most energyintensive mode.
5.2 Water Heater Preparation.
5.2.1 Determination of Storage Tank
Volume. For water heaters with a rated
storage volume greater than or equal to 2
gallons, determine the storage capacity, Vst,
of the water heater under test, in gallons
(liters), by subtracting the tare weight, Wt,
(measured while the tank is empty) from the
gross weight of the storage tank when
completely filled with water at the supply
water temperature specified in section 2.3 of
this appendix, Wf, (with all air eliminated
and line pressure applied as described in
section 2.6 of this appendix) and dividing the
resulting net weight by the density of water
at the measured temperature.
5.2.2 Setting the Outlet Discharge
Temperature.
5.2.2.1 Flow-Activated Water Heaters,
including certain instantaneous water
heaters and certain storage-type water
heaters. Initiate normal operation of the
water heater at the design power rating.
Monitor the discharge water temperature and
set to the value specified in section 2.5 of this
appendix in accordance with the
manufacturer’s I&O manual. If the water
heater is not capable of providing this
discharge temperature when the flow rate is
1.7 gallons ±0.25 gallons per minute (6.4
liters ±0.95 liters per minute), then adjust the
flow rate as necessary to achieve the
specified discharge water temperature. Once
the proper temperature control setting is
achieved, the setting must remain fixed for
the duration of the maximum GPM test and
the 24-hour simulated-use test.
5.2.2.2 Non-Flow Activated Water
Heaters, including certain instantaneous
water heaters and certain storage-type water
heaters.
5.2.2.2.1 Tanks with a Single
Temperature Controller.
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5.2.2.2.1.1 Water Heaters with Rated
Volumes Less than 20 Gallons. Starting with
a tank at the supply water temperature as
specified in section 2.3 of this appendix,
initiate normal operation of the water heater.
After cut-out, initiate a draw from the water
heater at a flow rate of 1.0 gallon ±0.25
gallons per minute (3.8 liters ±0.95 liters per
minute) for 2 minutes. Starting 15 seconds
after commencement of the draw, record the
outlet temperature at 15-second intervals
until the end of the 2-minute period.
Determine whether the maximum outlet
temperature is within the range specified in
section 2.4 of this appendix. If not, turn off
the water heater, adjust the temperature
controller, and then drain and refill the tank
with supply water at the temperature
specified in section 2.3 of this appendix.
Then, once again, initiate normal operation
of the water heater, and repeat the 2-minute
outlet temperature test following cut-out.
Repeat this sequence until the maximum
outlet temperature during the 2-minute test is
within the range specified in section 2.4 of
this appendix. Once the proper temperature
control setting is achieved, the setting must
remain fixed for the duration of the first-hour
rating test and the 24-hour simulated-use test
such that a second identical 24-hour
simulated-use test run immediately following
the one specified in section 5.4 of this
appendix would result in average delivered
water temperatures that are within the
bounds specified in section 2.4 of this
appendix.
5.2.2.2.1.2 Water Heaters with Rated
Volumes Greater than or Equal to 20 Gallons.
Starting with a tank at the supply water
temperature specified in section 2.3 of this
appendix, initiate normal operation of the
water heater. After cut-out, initiate a draw
from the water heater at a flow rate of 1.7
gallons ±0.25 gallons per minute (6.4 liters
±0.95 liters per minute) for 5 minutes.
Starting 15 seconds after commencement of
the draw, record the outlet temperature at 15second intervals until the end of the 5minute period. Determine whether the
maximum outlet temperature is within the
range specified in section 2.4 of this
appendix. If not, turn off the water heater,
adjust the temperature controller, and then
drain and refill the tank with supply water
at the temperature specified in section 2.3 of
this appendix. Then, once again, initiate
normal operation of the water heater, and
repeat the 5-minute outlet temperature test
following cut-out. Repeat this sequence until
the maximum outlet temperature during the
5-minute test is within the range specified in
section 2.4 of this appendix. Once the proper
temperature control setting is achieved, the
setting must remain fixed for the duration of
the first-hour rating test and the 24-hour
simulated-use test such that a second
identical 24-hour simulated-use test run
immediately following the one specified in
section 5.4 of this appendix would result in
average delivered water temperatures that are
within the bounds specified in section 2.4 of
this appendix.
5.2.2.2.2 Tanks with Two or More
Temperature Controllers. Verify the
temperature controller set-point while
removing water in accordance with the
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procedure set forth for the first-hour rating
test in section 5.3.3 of this appendix. The
following criteria must be met to ensure that
all temperature controllers are set to deliver
water in the range specified in section 2.4 of
this appendix:
(a) At least 50 percent of the water drawn
during the first draw of the first-hour rating
test procedure shall be delivered at a
temperature within the range specified in
section 2.4 of this appendix.
(b) No water is delivered above the range
specified in section 2.4 of this appendix
during first-hour rating test.
(c) The delivery temperature measured 15
seconds after commencement of each draw
begun prior to an elapsed time of 60 minutes
from the start of the test shall be within the
range specified in section 2.4 of this
appendix.
(i) If these conditions are not met, turn off
the water heater, adjust the temperature
controllers, and then drain and refill the tank
with supply water at the temperature
specified in section 2.3 of this appendix.
Repeat the procedure described at the start of
section 5.2.2.2.2 of this appendix until the
criteria for setting the temperature controllers
is met.
(ii) If the conditions stated above are met,
the data obtained during the process of
verifying the temperature control set-points
may be used in determining the first-hour
rating provided that all other conditions and
methods required in sections 2 and 5.2.4 of
this appendix in preparing the water heater
were followed.
5.2.3 Power Input Determination. For all
water heaters except electric types, initiate
normal operation (as described in section 5.1
of this appendix) and determine the power
input, P, to the main burners (including pilot
light power, if any) after 15 minutes of
operation. Adjust all burners to achieve an
hourly Btu (kJ) rating that is within ±2% of
the maximum input rate value specified by
the manufacturer. For an oil-fired water
heater, adjust the burner to give a CO2
reading recommended by the manufacturer
and an hourly Btu (kJ) rating that is within
±2% of the maximum input rate specified by
the manufacturer. Smoke in the flue may not
exceed No. 1 smoke as measured by the
procedure in ASTM D2156 (RA 2018),
including the conditions as specified in
ASTM E97–1987 (W1991) as referenced in
ASTM D2156 (RA 2018) . If the input rating
is not within ±2%, first increase or decrease
the fuel pressure within the tolerances
specified in section 2.7.2, 2.7.3 or 2.7.4 (as
applicable) of this appendix until it is ±2%
of the maximum input rate value specified by
the manufacturer. If, after adjusting the fuel
pressure, the fuel input rate cannot be
achieved within ±2 percent of the maximum
input rate value specified by the
manufacturer, for gas-fired models increase
or decrease the gas supply pressure within
the range specified by the manufacturer.
Finally, if the measured fuel input rate is still
not within ±2 percent of the maximum input
rate value specified by the manufacturer,
modify the gas inlet orifice, if so equipped,
as necessary to achieve a fuel input rate that
is within ±2 percent of the maximum input
rate value specified by the manufacturer.
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5.2.4 Soak-In Period for Water Heaters
with Rated Storage Volumes Greater than or
Equal to 2 Gallons. For water heaters with a
rated storage volume greater than or equal to
2 gallons (7.6 liters), the water heater must
sit filled with water, connected to a power
source, and without any draws taking place
for at least 12 hours after initially being
energized so as to achieve the nominal
temperature set-point within the tank and
with the unit connected to a power source.
5.3 Delivery Capacity Tests.
5.3.1 General. For flow-activated water
heaters, conduct the maximum GPM test, as
described in section 5.3.2, Maximum GPM
Rating Test for Flow-Activated Water
Heaters, of this appendix. For all other water
heaters, conduct the first-hour rating test as
described in section 5.3.3 of this appendix.
5.3.2 Maximum GPM Rating Test for
Flow-Activated Water Heaters. Establish
normal water heater operation at the design
power rating with the discharge water
temperature set in accordance with section
5.2.2.1 of this appendix.
For this 10-minute test, either collect the
withdrawn water for later measurement of
the total mass removed or use a water meter
to directly measure the water mass of volume
removed. Initiate water flow through the
water heater and record the inlet and outlet
water temperatures beginning 15 seconds
after the start of the test and at subsequent
5-second intervals throughout the duration of
the test. At the end of 10 minutes, turn off
the water. Determine and record the mass of
water collected, M10m, in pounds (kilograms),
or the volume of water, V10m, in gallons
(liters).
5.3.3 First-Hour Rating Test.
5.3.3.1 General. During hot water draws
for non-flow activated water heaters with
rated storage volumes greater than or equal
to 20 gallons, remove water at a rate of 3.0
±0.25 gallons per minute (11.4 ±0.95 liters
per minute). During hot water draws for nonflow activated water heaters with rated
storage volumes below 20 gallons, remove
water at a rate of 1.5 ±0.25 gallon per minute
(5.7 ±0.95 liters per minute). Collect the
water in a container that is large enough to
hold the volume removed during an
individual draw and is suitable for weighing
at the termination of each draw to determine
the total volume of water withdrawn. As an
alternative to collecting the water, a water
meter may be used to directly measure the
water mass or volume withdrawn during
each draw.
5.3.3.2 Draw Initiation Criteria. Begin the
first-hour rating test by starting a draw on the
non-flow activated water heater. After
completion of this first draw, initiate
successive draws based on the following
criteria. For gas-fired and oil-fired water
heaters, initiate successive draws when the
temperature controller acts to reduce the
supply of fuel to the main burner. For electric
water heaters having a single element or
multiple elements that all operate
simultaneously, initiate successive draws
when the temperature controller acts to
reduce the electrical input supplied to the
element(s). For electric water heaters having
two or more elements that do not operate
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simultaneously, initiate successive draws
when the applicable temperature controller
acts to reduce the electrical input to the
energized element located vertically highest
in the storage tank. For heat pump water
heaters that do not use supplemental,
resistive heating, initiate successive draws
immediately after the electrical input to the
compressor is reduced by the action of the
water heater’s temperature controller. For
heat pump water heaters that use
supplemental resistive heating, initiate
successive draws immediately after the
electrical input to the first of either the
compressor or the vertically highest resistive
element is reduced by the action of the
applicable water heater temperature
controller. This draw initiation criterion for
heat pump water heaters that use
supplemental resistive heating, however,
shall only apply when the water located
above the thermostat at cut-out is heated to
within the range specified in section 2.4 of
this appendix. If this criterion is not met,
then the next draw should be initiated once
the heat pump compressor cuts out.
5.3.3.3 Test Sequence. Establish normal
water heater operation. If the water heater is
not presently operating, initiate a draw. The
draw may be terminated any time after cutin occurs. After cut-out occurs (i.e., all
temperature controllers are satisfied), if the
water heater can have its internal tank
temperatures measured, record the internal
storage tank temperature at each sensor
described in section 4.5 of this appendix
every one minute, and determine the mean
tank temperature by averaging the values
from these sensors.
(a) Initiate a draw after a maximum mean
tank temperature (the maximum of the mean
temperatures of the individual sensors) has
been observed following a cut-out. If the
water heater cannot have its internal tank
temperatures measured, wait 5 minutes after
cut-out. Record the time when the draw is
initiated and designate it as an elapsed time
of zero (t* = 0). (The superscript * is used
to denote variables pertaining to the firsthour rating test). Record the outlet water
temperature beginning 15 seconds after the
draw is initiated and at 5-second intervals
thereafter until the draw is terminated.
Determine the maximum outlet temperature
that occurs during this first draw and record
it as T*max,1. For the duration of this first
draw and all successive draws, in addition,
monitor the inlet temperature to the water
heater to ensure that the required supply
water temperature test condition specified in
section 2.3 of this appendix is met.
Terminate the hot water draw when the
outlet temperature decreases to
T*max,1¥15 °F (T*max,1¥8.3 °C). (Note, if the
outlet temperature does not decrease to
T*max,1¥15 °F (T*max,1¥8.3 °C) during the
draw, then hot water would be drawn
continuously for the duration of the test. In
this instance, the test would end when the
temperature decreases to T*max,1¥15 °F
(T*max,1¥8.3 °C) after the electrical power
and/or fuel supplied to the water heater is
shut off, as described in the following
paragraphs.) Record this temperature as
T*min,1. Following draw termination,
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determine the average outlet water
temperature and the mass or volume
removed during this first draw and record
them as T*del,i and M*1 or V*1, respectively.
(b) Initiate a second and, if applicable,
successive draw(s) each time the applicable
draw initiation criteria described in section
5.3.3.2 of this appendix are satisfied. As
required for the first draw, record the outlet
water temperature 15 seconds after initiating
each draw and at 5-second intervals
thereafter until the draw is terminated.
Determine the maximum outlet temperature
that occurs during each draw and record it
as T*max,i, where the subscript i refers to the
draw number. Terminate each hot water
draw when the outlet temperature decreases
to T*max,i¥15 °F (T*max,i¥8.3 °C). Record this
temperature as T*min,i. Calculate and record
the average outlet temperature and the mass
or volume removed during each draw (T*del,i
and M*i or V*i, respectively). Continue this
sequence of draw and recovery until one
hour after the start of the test, then shut off
the electrical power and/or fuel supplied to
the water heater.
(c) If a draw is occurring at one hour from
the start of the test, continue this draw until
the outlet temperature decreases to
T*max,n¥15 °F (T*max,n¥8.3 °C), at which
time the draw shall be immediately
terminated. (The subscript n shall be used to
denote measurements associated with the
final draw.) If a draw is not occurring one
hour after the start of the test, initiate a final
draw at one hour, regardless of whether the
criteria described in section 5.3.3.2 of this
appendix are satisfied. This draw shall
proceed for a minimum of 30 seconds and
shall terminate when the outlet temperature
first indicates a value less than or equal to
the cut-off temperature used for the previous
draw (T*min,n¥1). If an outlet temperature
greater than T*min,n¥1 is not measured within
30 seconds of initiation of the draw, zero
additional credit shall be given towards firsthour rating (i.e., M*n = 0 or V*n = 0) based
on the final draw. After the final draw is
terminated, calculate and record the average
outlet temperature and the mass or volume
removed during the final draw (T*del,n and
M*n or V*n, respectively).
5.4 24-Hour Simulated-Use Test.
5.4.1 Selection of Draw Pattern. The
water heater will be tested under a draw
profile that depends upon the first-hour
rating obtained following the test prescribed
in section 5.3.3 of this appendix, or the
maximum GPM rating obtained following the
test prescribed in section 5.3.2 of this
appendix, whichever is applicable. For water
heaters that have been tested according to the
first-hour rating procedure, one of four
different patterns shall be applied based on
the measured first-hour rating, as shown in
Table I of this section. For water heater that
have been tested according to the maximum
GPM rating procedure, one of four different
patterns shall be applied based on the
maximum GPM, as shown in Table II of this
section.
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Federal Register / Vol. 87, No. 7 / Tuesday, January 11, 2022 / Proposed Rules
TABLE I—DRAW PATTERN TO BE USED BASED ON FIRST-HOUR RATING
First-hour rating greater than or equal to:
. . . and first-hour rating less than:
Draw pattern to be used in the 24-hour
simulated-use test
0 gallons ..................................................................
18 gallons ................................................................
51 gallons ................................................................
75 gallons ................................................................
18 gallons ...............................................................
51 gallons ...............................................................
75 gallons ...............................................................
No upper limit .........................................................
Very-Small-Usage (Table III.1).
Low-Usage (Table III.2).
Medium-Usage (Table III.3).
High-Usage (Table III.4).
khammond on DSKJM1Z7X2PROD with PROPOSALS3
TABLE II—DRAW PATTERN TO BE USED BASED ON MAXIMUM GPM RATING
Maximum GPM rating greater than or equal to:
and maximum GPM rating less than:
Draw pattern to be used in the 24-hour
simulated-use test
0 gallons/minute ......................................................
1.7 gallons/minute ...................................................
2.8 gallons/minute ...................................................
4 gallons/minute ......................................................
1.7 gallons/minute ...................................................
2.8 gallons/minute ...................................................
4 gallons/minute ......................................................
No upper limit .........................................................
Very-Small-Usage (Table III.1).
Low-Usage (Table III.2).
Medium-Usage (Table III.3).
High-Usage (Table III.4).
The draw patterns are provided in Tables
III.1 through III.4 in section 5.5 of this
appendix. Use the appropriate draw pattern
when conducting the test sequence provided
in section 5.4.2 of this appendix for water
heaters with rated storage volumes greater
than or equal to 2 gallons or section 5.4.3 of
this appendix for water heaters with rated
storage volumes less than 2 gallons.
5.4.2 Test Sequence for Water Heaters
with Rated Storage Volumes Greater Than or
Equal to 2 Gallons.
If the water heater is turned off, fill the
water heater with supply water at the
temperature specified in section 2.3 of this
appendix and maintain supply water
pressure as described in section 2.6 of this
appendix. Turn on the water heater and
associated heat pump unit, if present. If
turned on in this fashion, the soak-in period
described in section 5.2.4 of this appendix
shall be implemented. If the water heater has
undergone a first-hour rating test prior to
conduct of the 24-hour simulated-use test,
allow the water heater to fully recover after
completion of that test such that the main
burner, heating elements, or heat pump
compressor of the water heater are no longer
raising the temperature of the stored water.
In all cases, the water heater shall sit idle for
1 hour prior to the start of the 24-hour test;
during which time no water is drawn from
the unit and there is no energy input to the
main heating elements, heat pump
compressor, and/or burners. At the end of
this period, the 24-hour simulated-use test
will begin.
For water heaters that can have their
internal storage tank temperature measured,
one minute prior to the start of the 24-hour
test simulated-use test, record the mean tank
temperature (T0). For water heaters that
cannot have their internal tank temperatures
measured, the mean tank temperature at the
start of the 24-hour simulated-use test (T0) is
the average of the supply and outlet water
temperatures measured 5 seconds after the
start of the first draw of the test.
At the start of the 24-hour simulated-use
test, record the electrical and/or fuel
measurement readings, as appropriate. Begin
the 24-hour simulated-use test by
withdrawing the volume specified in the
appropriate table in section 5.5 of this
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appendix (i.e., Table III.1, Table III.2, Table
III.3, or Table III.4, depending on the firsthour rating or maximum GPM rating) for the
first draw at the flow rate specified in the
applicable table. Record the time when this
first draw is initiated and assign it as the test
elapsed time (t) of zero (0). Record the
average storage tank and ambient
temperature every minute throughout the 24hour simulated-use test. At the elapsed times
specified in the applicable draw pattern table
in section 5.5 of this appendix for a
particular draw pattern, initiate additional
draws pursuant to the draw pattern,
removing the volume of hot water at the
prescribed flow rate specified by the table.
The maximum allowable deviation from the
specified volume of water removed for any
single draw taken at a nominal flow rate of
1 GPM or 1.7 GPM is ±0.1 gallons (±0.4 liters).
The maximum allowable deviation from the
specified volume of water removed for any
single draw taken at a nominal flow rate of
3 GPM is ±0.25 gallons (0.9 liters). The
quantity of water withdrawn during the last
draw shall be increased or decreased as
necessary such that the total volume of water
withdrawn equals the prescribed daily
amount for that draw pattern ±1.0 gallon
(±3.8 liters). If this adjustment to the volume
drawn during the last draw results in no
draw taking place, the test is considered
invalid.
All draws during the 24-hour simulateduse test shall be made at the flow rates
specified in the applicable draw pattern table
in section 5.5 of this appendix, within a
tolerance of ±0.25 gallons per minute (±0.9
liters per minute). Measurements of the inlet
and outlet temperatures shall be made 15
seconds after the draw is initiated and at
every subsequent 3-second interval
throughout the duration of each draw.
Calculate and record the mean of the hot
water discharge temperature and the cold
water inlet temperature for each draw Tdel,i
and Tin,i). Determine and record the net mass
or volume removed (Mi or Vi), as appropriate,
after each draw.
The first recovery period is the time from
the start of the 24-hour simulated-use test
and continues during the temperature rise of
the stored water until the first cut-out; if the
cut-out occurs during a subsequent draw, the
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first recovery period includes the time until
the draw of water from the tank stops. If, after
the first cut-out occurs but during a
subsequent draw, a subsequent cut-in occurs
prior to the draw completion, the first
recovery period includes the time until the
subsequent cut-out occurs, prior to another
draw. The first recovery period may continue
until a cut-out occurs when water is not
being removed from the water heater or a cutout occurs during a draw and the water
heater does not cut-in prior to the end of the
draw.
At the end of the first recovery period,
record the maximum mean tank temperature
observed after cut-out (Tmax,1). For water
heaters that cannot have their internal storage
tank temperatures measured, the maximum
mean tank temperature after the first recovery
period (Tmax,1) is the average of the final inlet
and outlet water temperature measurements
of the first draw. At the end of the first
recovery period, record the total energy
consumed by the water heater from the
beginning of the test (Qr), including all fossil
fuel and/or electrical energy use, from the
main heat source and auxiliary equipment
including, but not limited to, burner(s),
resistive elements(s), compressor, fan,
controls, pump, etc., as applicable.
The start of the portion of the test during
which the standby loss coefficient is
determined depends upon whether the unit
has fully recovered from the first draw
cluster. For water heaters than can have their
internal storage tank temperatures measured,
if a recovery is occurring at or within five
minutes after the end of the final draw in the
first draw cluster, as identified in the
applicable draw pattern table in section 5.5
of this appendix, then the standby period
starts when a maximum mean tank
temperature is observed starting five minutes
after the end of the recovery period that
follows that draw. If a recovery does not
occur at or within five minutes after the end
of the final draw in the first draw cluster, as
identified in the applicable draw pattern
table in section 5.5 of this appendix, then the
standby period starts five minutes after the
end of that draw. For water heaters that
cannot have their internal storage tank
temperatures measured, the start of the
standby period is at the final measurement of
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the last draw of the first draw cluster.
Determine and record the total electrical
energy and/or fossil fuel consumed from the
beginning of the test to the start of the
standby period (Qsu,0).
In preparation for determining the energy
consumed during standby, record the reading
given on the electrical energy (watt-hour)
meter, the gas meter, and/or the scale used
to determine oil consumption, as
appropriate. Record the mean tank
temperature at the start of the standby period
(Tsu,0). For water heaters that cannot have
their internal storage tank temperatures
measured, the mean tank temperature at the
start of the standby period (Tsu,0) is the
average of the final measured inlet and outlet
water temperature from the last draw of the
first draw cluster. At 1-minute intervals,
record ambient temperature, the electric and/
or fuel instrument readings, and, for water
heaters that can have their internal storage
tank temperatures measured, the mean tank
temperature until the next draw is initiated.
The end of the standby period is when the
final mean tank temperature is recorded, as
described. For water heaters that can have
their internal storage tank temperatures
measured, just prior to initiation of the next
draw, record the mean tank temperature
(Tsu,f). If the water heater is undergoing
recovery when the next draw is initiated,
record the mean tank temperature (Tsu,f) at
the minute prior to the start of the recovery.
For water heaters that cannot have their
internal storage tank temperatures measured,
the mean tank temperature at the end of the
standby period (Tsu,f) is the average of the
inlet and outlet water temperatures measured
5 seconds after the start of the next draw.
Determine the total electrical energy and/or
fossil fuel energy consumption from the
beginning of the test to the end of the standby
period (Qsu,f). Record the time interval
between the start of the standby period and
the end of the standby period (tstby,1).
Following the final draw of the prescribed
draw pattern and subsequent recovery, allow
the water heater to remain in the standby
mode until exactly 24 hours have elapsed
since the start of the 24-hour simulated-use
test (i.e., since t = 0). During the last hour
of the 24-hour simulated-use test (i.e., hour
23 of the 24-hour simulated-use test), power
to the main burner, heating element, or
compressor shall be disabled. At 24 hours,
record the reading given by the gas meter, oil
meter, and/or the electrical energy meter as
appropriate. Determine the fossil fuel and/or
electrical energy consumed during the entire
24-hour simulated-use test and designate the
quantity as Q. For water heaters that cannot
have their internal storage tank temperatures
measured, at hour 24 initiate a draw at the
flow rate of the first draw of the draw pattern
determined as described in section 5.4.1 of
this appendix. The mean tank temperature at
hour 24 (T24) is the average of the inlet and
outlet water temperatures measured 5
seconds after the start of the draw.
In the event that the recovery period
continues from the end of the last draw of the
first draw cluster until the subsequent draw,
the standby period will start after the end of
the first recovery period after the last draw
of the 24-hour simulated-use test, when the
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temperature reaches the maximum mean tank
temperature, though no sooner than five
minutes after the end of this recovery period.
The standby period shall last eight hours, so
testing may extend beyond the 24-hour
duration of the 24-hour simulated-use test.
Determine and record the total electrical
energy and/or fossil fuel consumed from the
beginning of the 24-hour simulated-use test
to the start of the 8-hour standby period
(Qsu,0). In preparation for determining the
energy consumed during standby, record the
reading(s) given on the electrical energy
(watt-hour) meter, the gas meter, and/or the
scale used to determine oil consumption, as
appropriate. Record the mean tank
temperature at the start of the standby period
(Tsu,0). Record the mean tank temperature, the
ambient temperature, and the electric and/or
fuel instrument readings at 1-minute
intervals until the end of the 8-hour period.
Record the mean tank temperature at the end
of the 8-hour standby period (Tsu,f). If the
water heater is undergoing recovery at the
end of the standby period, record the mean
tank temperature (Tsu,f) at the minute prior to
the start of the recovery, which will mark the
end of the standby period. Determine the
total electrical energy and/or fossil fuel
energy consumption from the beginning of
the test to the end of the standby period
(Qsu,f). Record the time interval between the
start of the standby period and the end of the
standby period as tstby,1. Record the average
ambient temperature from the start of the
standby period to the end of the standby
period (Ta,stby,1). Record the average mean
tank temperature from the start of the
standby period to the end of the standby
period (Tt,stby,1).
If the standby period occurred at the end
of the first recovery period after the last draw
of the 24-hour simulated-use test, allow the
water heater to remain in the standby mode
until exactly 24 hours have elapsed since the
start of the 24-hour simulated-use test (i.e.,
since t = 0) or the end of the standby period,
whichever is longer. At 24 hours, record the
mean tank temperature (T24) and the reading
given by the gas meter, oil meter, and/or the
electrical energy meter as appropriate. If the
water heater is undergoing a recovery at 24
hours, record the reading given by the gas
meter, oil meter, and/or electrical energy
meter, as appropriate, and the mean tank
temperature (T24) at the minute prior to the
start of the recovery. Determine the fossil fuel
and/or electrical energy consumed during the
24 hours and designate the quantity as Q.
Record the time during which water is not
being withdrawn from the water heater
during the entire 24-hour period (tstby,2).
When the standby period occurs after the last
draw of the 24-hour simulated-use test, the
test may extend past hour 24. When this
occurs, the measurements taken after hour 24
apply only to the calculations of the standby
loss coefficient. All other measurements
during the time between hour 23 and hour
24 remain the same.
5.4.3 Test Sequence for Water Heaters
with Rated Storage Volume Less Than 2
Gallons.
Establish normal operation with the
discharge water temperature at 125 °F ±5 °F
(51.7 °C ±2.8 °C) and set the flow rate as
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1603
determined in section 5.2 of this appendix.
Prior to commencement of the 24-hour
simulated-use test, the unit shall remain in
an idle state in which controls are active but
no water is drawn through the unit for a
period of one hour. With no draw occurring,
record the reading given by the gas meter
and/or the electrical energy meter as
appropriate. Begin the 24-hour simulated-use
test by withdrawing the volume specified in
Tables III.1 through III.4 of section 5.5 of this
appendix for the first draw at the flow rate
specified. Record the time when this first
draw is initiated and designate it as an
elapsed time, t, of 0. At the elapsed times
specified in Tables III.1 through III.4 for a
particular draw pattern, initiate additional
draws, removing the volume of hot water at
the prescribed flow rate specified in Tables
III.1 through III.4. The maximum allowable
deviation from the specified volume of water
removed for any single draw taken at a
nominal flow rate less than or equal to 1.7
GPM (6.4 L/min) is ±0.1 gallons (±0.4 liters).
The maximum allowable deviation from the
specified volume of water removed for any
single draw taken at a nominal flow rate of
3 GPM (11.4 L/min) is ±0.25 gallons (0.9
liters). The quantity of water drawn during
the final draw shall be increased or decreased
as necessary such that the total volume of
water withdrawn equals the prescribed daily
amount for that draw pattern ±1.0 gallon
(±3.8 liters). If this adjustment to the volume
drawn in the last draw results in no draw
taking place, the test is considered invalid.
All draws during the 24-hour simulateduse test shall be made at the flow rates
specified in the applicable draw pattern table
in section 5.5 of this appendix, within a
tolerance of ±0.25 gallons per minute (±0.9
liters per minute). Measurements of the inlet
and outlet water temperatures shall be made
15 seconds after the draw is initiated and at
every 3-second interval thereafter throughout
the duration of the draw. Calculate the mean
of the hot water discharge temperature and
the cold water inlet temperature for each
draw. Record the mass of the withdrawn
water or the water meter reading, as
appropriate, after each draw. At the end of
the first recovery period following the first
draw, determine and record the fossil fuel
and/or electrical energy consumed, Qr.
Following the final draw and subsequent
recovery, allow the water heater to remain in
the standby mode until exactly 24 hours have
elapsed since the start of the test (i.e., since
t = 0). At 24 hours, record the reading given
by the gas meter, oil meter, and/or the
electrical energy meter, as appropriate.
Determine the fossil fuel and/or electrical
energy consumed during the entire 24-hour
simulated-use test and designate the quantity
as Q.
5.5 Draw Patterns.
The draw patterns to be imposed during
24-hour simulated-use tests are provided in
Tables III.1 through III.4. Subject each water
heater under test to one of these draw
patterns based on its first-hour rating or
maximum GPM rating, as discussed in
section 5.4.1 of this appendix. Each draw
pattern specifies the elapsed time in hours
and minutes during the 24-hour test when a
draw is to commence, the total volume of
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Federal Register / Vol. 87, No. 7 / Tuesday, January 11, 2022 / Proposed Rules
water in gallons (liters) that is to be removed
during each draw, and the flow rate at which
each draw is to be taken, in gallons (liters)
per minute.
TABLE III.1—VERY-SMALL-USAGE DRAW PATTERN
Time during test **
[hh:mm]
Draw No.
1 * ...............................................................................................................................
2 * ...............................................................................................................................
3 * ...............................................................................................................................
4 * ...............................................................................................................................
5 * ...............................................................................................................................
6 .................................................................................................................................
7 .................................................................................................................................
8 .................................................................................................................................
9 .................................................................................................................................
Volume
[gallons (L)]
0:00
1:00
1:05
1:10
1:15
8:00
8:15
9:00
9:15
2.0
1.0
0.5
0.5
0.5
1.0
2.0
1.5
1.0
(7.6)
(3.8)
(1.9)
(1.9)
(1.9)
(3.8)
(7.6)
(5.7)
(3.8)
Flow rate ***
[GPM (L/min)]
1
1
1
1
1
1
1
1
1
(3.8)
(3.8)
(3.8)
(3.8)
(3.8)
(3.8)
(3.8)
(3.8)
(3.8)
Total Volume Drawn Per Day: 10 gallons (38 L)
* Denotes draws in first draw cluster.
** If a draw extends to the start of the subsequent draw, then the subsequent draw shall start when the required volume of the previous draw
has been delivered.
*** Should the water heater have a maximum GPM rating less than 1 GPM (3.8 L/min), then all draws shall be implemented at a flow rate
equal to the rated maximum GPM.
TABLE III.2—LOW-USAGE DRAW PATTERN
Time during test
[hh:mm]
Draw No.
1 * ...............................................................................................................................
2 * ...............................................................................................................................
3 * ...............................................................................................................................
4 .................................................................................................................................
5 .................................................................................................................................
6 .................................................................................................................................
7 .................................................................................................................................
8 .................................................................................................................................
9 .................................................................................................................................
10 ...............................................................................................................................
11 ...............................................................................................................................
Volume
[gallons (L)]
0:00
0:30
1:00
10:30
11:30
12:00
12:45
12:50
16:15
16:45
17:00
15.0 (56.8)
2.0 (7.6)
1.0 (3.8)
6.0 (22.7)
4.0 (15.1)
1.0 (3.8)
1.0 (3.8)
1.0 (3.8)
2.0 (7.6)
2.0 (7.6)
3.0 (11.4)
Flow rate
[GPM (L/min)]
1.7
1
1
1.7
1.7
1
1
1
1
1.7
1.7
(6.4)
(3.8)
(3.8)
(6.4)
(6.4)
(3.8)
(3.8)
(3.8)
(3.8)
(6.4)
(6.4)
Total Volume Drawn Per Day: 38 gallons (144 L)
* Denotes draws in first draw cluster.
TABLE III.3—MEDIUM-USAGE DRAW PATTERN
Time during test
[hh:mm]
Draw No.
1 * ...............................................................................................................................
2 * ...............................................................................................................................
3 * ...............................................................................................................................
4 .................................................................................................................................
5 .................................................................................................................................
6 .................................................................................................................................
7 .................................................................................................................................
8 .................................................................................................................................
9 .................................................................................................................................
10 ...............................................................................................................................
11 ...............................................................................................................................
12 ...............................................................................................................................
Volume
[gallons (L)]
0:00
0:30
1:40
10:30
11:30
12:00
12:45
12:50
16:00
16:15
16:45
17:00
15.0 (56.8)
2.0 (7.6)
9.0 (34.1)
9.0 (34.1)
5.0 (18.9)
1.0 (3.8)
1.0 (3.8)
1.0 (3.8)
1.0 (3.8)
2.0 (7.6)
2.0 (7.6)
7.0 (26.5)
Flow rate
[GPM (L/min)]
1.7
1
1.7
1.7
1.7
1
1
1
1
1
1.7
1.7
(6.4)
(3.8)
(6.4)
(6.4)
(6.4)
(3.8)
(3.8)
(3.8)
(3.8)
(3.8)
(6.4)
(6.4)
khammond on DSKJM1Z7X2PROD with PROPOSALS3
Total Volume Drawn Per Day: 55 gallons (208 L)
* Denotes draws in first draw cluster.
TABLE III.4—HIGH-USAGE DRAW PATTERN
Time during test
[hh:mm]
Draw No.
1 * ...............................................................................................................................
2 * ...............................................................................................................................
3 * ...............................................................................................................................
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Volume
[gallons (L)]
0:00
0:30
0:40
E:\FR\FM\11JAP3.SGM
27.0 (102)
2.0 (7.6)
1.0 (3.8)
11JAP3
Flow rate
[GPM (L/min)]
3 (11.4)
1 (3.8)
1 (3.8)
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Federal Register / Vol. 87, No. 7 / Tuesday, January 11, 2022 / Proposed Rules
TABLE III.4—HIGH-USAGE DRAW PATTERN—Continued
Time during test
[hh:mm]
Draw No.
4 * ...............................................................................................................................
5 .................................................................................................................................
6 .................................................................................................................................
7 .................................................................................................................................
8 .................................................................................................................................
9 .................................................................................................................................
10 ...............................................................................................................................
11 ...............................................................................................................................
12 ...............................................................................................................................
13 ...............................................................................................................................
14 ...............................................................................................................................
Volume
[gallons (L)]
1:40
10:30
11:30
12:00
12:45
12:50
16:00
16:15
16:30
16:45
17:00
Flow rate
[GPM (L/min)]
9.0 (34.1)
15.0 (56.8)
5.0 (18.9)
1.0 (3.8)
1.0 (3.8)
1.0 (3.8)
2.0 (7.6)
2.0 (7.6)
2.0 (7.6)
2.0 (7.6)
14.0 (53.0)
1.7 (6.4)
3 (11.4)
1.7 (6.4)
1 (3.8)
1 (3.8)
1 (3.8)
1 (3.8)
1 (3.8)
1.7 (6.4)
1.7 (6.4)
3 (11.4)
Total Volume Drawn Per Day: 84 gallons (318 L)
* Denotes draws in first draw cluster.
Where:
n = the number of draws that are completed
during the first-hour rating test.
V*del,i = the volume of water removed during
the ith draw of the first-hour rating test,
gal (L) or, if the mass of water removed
is being measured,
V* . _ V.* .
del,i -
in,i
-
-
Pin,i
p
del,i
Where:
V*in,i = the volume of water entering the
water heater during the ith draw of the
first-hour rating test, gal (L).
)
del,i
Where:
M*in,i = the mass of water entering the water
heater during the ith draw of the firsthour rating test, lb (kg).
For the case in which a draw is not in
progress at one hour from the start of the test
and a final draw is imposed at the elapsed
time of one hour, the first-hour rating shall
be calculated using,
n-1
·
= V*del,n ( T*T*del,n -T*
mm,n-1
+ , V* .
hr
_ T*
L
del,i
del,n-1
min,n-1
i=l
khammond on DSKJM1Z7X2PROD with PROPOSALS3
F
Where:
n and V*del,i are the same quantities as
defined above, and
V*del,n = the volume of water removed during
the nth (final) draw of the first-hour
rating test, gal (L).
T*del,n¥1 = the average water outlet
temperature measured during the
(n¥1)th draw of the first-hour rating test,
°F (°C).
T*del,n = the average water outlet temperature
measured during the nth (final) draw of
the first-hour rating test, °F (°C).
T*min,n¥1 = the minimum water outlet
temperature measured during the
(n¥1)th draw of the first-hour rating test,
°F (°C).
6.2 Maximum GPM (L/min) Rating
Computation. Compute the maximum GPM
(L/min) rating, Fmax, as:
VerDate Sep<11>2014
22:33 Jan 10, 2022
Jkt 256001
10 = the number of minutes in the maximum
GPM (L/min) rating test, min.
or, if the mass of water removed is measured,
V
Where:
Vdel,10m = the volume of water removed
during the maximum GPM (L/min) rating
test, gal (L).
Tdel = the average delivery temperature, °F
(°C).
Tin = the average inlet temperature, °F (°C).
PO 00000
Frm 00053
_ M del,lOm
p
del,lOm -
or,
Fmt 4701
Sfmt 4702
del
Where:
Mdel,10m = the mass of water removed during
the maximum GPM (L/min) rating test, lb
(kg).
rdel = the density of water removed,
evaluated at the average delivery water
temperature of the maximum GPM (L/
min) rating test (Tdel), lb/gal (kg/L).
or, if the volume of water entering the
water heater is measured,
Vdel lOm
'
Where:
E:\FR\FM\11JAP3.SGM
EP11JA22.009
vdel,i
i=l
EP11JA22.008
L
11JAP3
Pin
= Vin' lOm Pdel
EP11JA22.007
=
EP11JA22.006
Fhr
M~.
V*del,i. ~
- p
EP11JA22.005
n
EP11JA22.004
BILLING CODE 6450–01–P
del,i
Where:
M*del,i = the mass of water removed during
the ith draw of the first-hour rating test,
lb (kg).
rdel,i = the density of water removed,
evaluated at the average outlet water
temperature measured during the ith
draw of the first-hour rating test, (T*del,i),
lb/gal (kg/L).
or, if the volume of the water entering the
water heater is being measured,
rin,i = the density of water entering the water
heater, evaluated at the average inlet
water temperature measured during the
ith draw of the first-hour rating test,
(T*in,i), lb/gal (kg/L).
or, if the mass of water entering the water
heater is being measured,
EP11JA22.003
6.1 First-Hour Rating Computation. For
the case in which the final draw is initiated
at or prior to one hour from the start of the
test, the first-hour rating, Fhr, shall be
computed using,
EP11JA22.002
V* . _ M*del,i
del,i - p
6. Computations
1606
Where:
Vst = the storage capacity of the water heater,
gal (L).
Wf = the weight of the storage tank when
completely filled with water, lb (kg).
Wt = the (tare) weight of the storage tank
when completely empty, lb (kg).
r = the density of water used to fill the tank
measured at the temperature of the
water, lb/gal (kg/L).
6.3.2 Mass of Water Removed. Determine
the mass of water removed during each draw
of the 24-hour simulated-use test (Mdel,i) as:
If the mass of water removed is measured,
use the measured value, or, if the volume of
water removed is being measured,
Mdel,i = Vdel,i * rdel,i
Where:
Vdel,i = volume of water removed during draw
ith draw of the 24-hour simulated-use
test, gal (L).
rdel,i = density of the water removed,
evaluated at the average outlet water
temperature measured during the ith
draw of the 24-hour simulated-use test,
(Tdel,i), lb/gal (kg/L).
or, if the volume of water entering the
water heater is measured,
Mdel,i = Vin,i * rin,i
Where:
Vin,i = volume of water entering the water
heater during draw ith draw of the 24hour simulated-use test, gal (L).
rin,i = density of the water entering the water
heater, evaluated at the average inlet
water temperature measured during the
ith draw of the 24-hour simulated-use
test, (Tin,i), lb/gal (kg/L).
or, if the mass of water entering the water
heater is measured,
Mdel,i = Min,i
Where:
Min,i = mass of water entering the water
heater during draw ith draw of the 24hour simulated-use test, lb (kg).
6.3.3 Recovery Efficiency. The recovery
efficiency for gas, oil, and heat pump water
heaters with a rated storage volume greater
than or equal to 2 gallons, hr, is computed as:
Where:
Vst = as defined in section 6.3.1 of this
appendix.
r1 = density of stored hot water evaluated at
(Tmax,1 + T0)/2, lb/gal (kg/L).
Cp1 = specific heat of the stored hot water,
evaluated at (Tmax,1 + T0)/2, Btu/(lb·°F)
(kJ/(kg·°C).
Tmax,1 = maximum mean tank temperature
recorded after the first recovery period as
defined in section 5.4.2 of this appendix,
°F (°C).
T0 = mean tank temperature recorded at the
beginning of the 24-hour simulated-use
test as determined in section 5.4.2 of this
appendix, °F (°C).
Qr = the total energy used by the water heater
during the first recovery period as
defined in section 5.4.2 of this appendix,
including auxiliary energy such as pilot
lights, pumps, fans, etc., Btu (kJ).
(Electrical auxiliary energy shall be
converted to thermal energy using the
following conversion: 1 kWh = 3,412
Btu).
Nr = number of draws from the start of the
24-hour simulated-use test to the end to
the first recovery period as described in
section 5.4.2.
Mdel,i = mass of water removed as calculated
in section 6.3.2 of this appendix during
draw ith draw of the first recovery period
as described in section 5.4.2, lb (kg).
Cpi = specific heat of the withdrawn water
during the ith draw of the first recovery
period as described in section 5.4.2,
evaluated at (Tdel,i + Tin,i)/2, Btu/(lb· °F)
(kJ/(kg· °C)).
Tdel,i = average water outlet temperature
measured during the ith draw of the first
recovery period as described in section
5.4.2, °F (°C).
Tin,i = average water inlet temperature
measured during the ith draw of the first
recovery period as described in section
5.4.2, °F (°C).
The recovery efficiency for electric water
heaters with immersed heating elements, not
including heat pump water heaters with
immersed heating elements, is assumed to be
98 percent.
6.3.4 Hourly Standby Losses. The energy
consumed as part of the standby loss test of
the 24-hour simulated-use test, Qstby, is
computed as:
Qstby = Qsu,f¥Qsu,0
Where:
Qsu,0 = cumulative energy consumption,
including all fossil fuel and electrical
energy use, of the water heater from the
start of the 24-hour simulated-use test to
the start of the standby period as
determined in section 5.4.2 of this
appendix, Btu (kJ).
Qsu,f = cumulative energy consumption,
including all fossil fuel and electrical
energy use, of the water heater from the
start of the 24-hour simulated-use test to
the end of the standby period as
determined in section 5.4.2 of this
appendix, Btu (kJ).
The hourly standby energy losses are
computed as:
Where:
Qhr = the hourly standby energy losses of the
water heater, Btu/h (kJ/h).
Vst = as defined in section 6.3.1 of this
appendix.
r = density of the stored hot water, evaluated
at (Tsu,f + Tsu,0)/2, lb/gal (kg/L).
Cp = specific heat of the stored water,
evaluated at (Tsu,f + Tsu,0)/2, Btu/(lb·F),
(kJ/(kg·K)).
Tsu,f = the mean tank temperature measured
at the end of the standby period as
determined in section 5.4.2 of this
appendix, °F (°C).
Tsu,0 = the maximum mean tank temperature
measured at the beginning of the standby
Vin,10m = the volume of water entering the
water heater during the maximum GPM
(L/min) rating test, gal (L).
rin = the density of water entering the water
heater, evaluated at the average inlet
water temperature of the maximum GPM
(L/min) rating test (Tdel), lb/gal (kg/L).
or, if the mass of water entering the water
heater is measured,
V
_
del,lOm -
Min,lOm
p
del
Where:
Min,10m = the mass of water entering the water
heater during the maximum GPM (L/
min) rating test, lb (kg).
6.3 Computations for Water Heaters with
a Rated Storage Volume Greater Than or
Equal to 2 Gallons.
6.3.1 Storage Tank Capacity. The storage
tank capacity, Vst, is computed as follows:
Vst
(W1-Wt)
=-.;.__
__
20:42 Jan 10, 2022
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E:\FR\FM\11JAP3.SGM
11JAP3
EP11JA22.011
EP11JA22.012
VerDate Sep<11>2014
EP11JA22.010
khammond on DSKJM1Z7X2PROD with PROPOSALS3
p
EP11JA22.013
Federal Register / Vol. 87, No. 7 / Tuesday, January 11, 2022 / Proposed Rules
Federal Register / Vol. 87, No. 7 / Tuesday, January 11, 2022 / Proposed Rules
UA
=
Qf = total fossil fuel energy used by the water
heater during the 24-hour simulated-use
test, Btu (kJ).
Qe = total electrical energy used during the
24-hour simulated-use test, Btu (kJ).
(Electrical energy shall be converted to
thermal energy using the following
conversion: 1kWh = 3,412 Btu.)
The daily water heating energy
consumption, Qd, is computed as:
Qhr
Qd
=Q -
Tt,stby,l - Ta,stby,l
Where:
UA = standby heat loss coefficient of the
storage tank, Btu/(h· °F), (kJ/(h· °C).
Tt,stby,1 = overall average mean tank
temperature between the start and end of
the standby period as determined in
section 5.4.2 of this appendix, °F (°C).
Ta,stby,1 = overall average ambient temperature
between the start and end of the standby
period as determined in section 5.4.2 of
this appendix, °F (°C).
6.3.5 Daily Water Heating Energy
Consumption. The total energy used by the
water heater during the 24-hour simulateduse test (Q) is as measured in section 5.4.2
of this appendix, or,
Q = Qf + Qe = total energy used by the water
heater during the 24-hour simulated-use
test, including auxiliary energy such as
pilot lights, pumps, fans, etc., Btu (kJ).
Vst
P Cp (T24 - To)
17r
Where:
Vst = as defined in section 6.3.1 of this
appendix.
r = density of the stored hot water, evaluated
at (T24 + T0)/2, lb/gal (kg/L).
Cp = specific heat of the stored water,
evaluated at (T24 + T0)/2, Btu/(lb·F), (kJ/
(kg·K)).
T24 = mean tank temperature at the end of the
24-hour simulated-use test as determined
in section 5.4.2 of this appendix, °F (°C).
T0 = mean tank temperature recorded at the
beginning of the 24-hour simulated-use
test as determined in section 5.4.2 of this
appendix, °F (°C).
hr = as defined in section 6.3.3 of this
appendix.
6.3.6 Adjusted Daily Water Heating
Energy Consumption. The adjusted daily
water heating energy consumption, Qda, takes
into account that the ambient temperature
N
QHW
= ,LMdel,i-Cpi (-Tdel,i -
Tin,i)
1Jr
i=l
Where:
N = total number of draws in the 24-hour
simulated-use test.
Mdel,i = the mass of water removed during the
ith draw (i = 1 to N) as calculated in
section 6.3.2 of this appendix, lb (kg).
Cpi = the specific heat of the water withdrawn
during the ith draw of the 24-hour
simulated-use test, evaluated at (
Tdel,i +
Tin,i)/2, Btu/(lb· °F) (kJ/(kg·°C)).
Tdel,i = the average water outlet temperature
measured during the ith draw (i = 1 to
N), °F (°C).
QHW,670F
=
I
may differ from the nominal value of 67.5 °F
(19.7 °C) due to the allowable variation in
surrounding ambient temperature of 65 °F
(18.3 °C) to 70 °C (21.1 °C). The adjusted
daily water heating energy consumption is
computed as:
Qda = Qd ¥ (67.5°F ¥ Ta,stby,2)UA tstby,2
or,
Qda = Qd ¥ (19.7°C ¥ Ta,stby,2)UA tstby,2
Where:
Qda = the adjusted daily water heating energy
consumption, Btu (kJ).
Qd = as defined in section 6.3.4 of this
appendix.
Ta,stby,2 = the average ambient temperature
during the total standby portion, tstby,2, of
the 24-hour simulated-use test, °F (°C).
UA = as defined in section 6.3.4 of this
appendix.
tstby,2 = the number of hours during the 24hour simulated-use test when water is
not being withdrawn from the water
heater.
A modification is also needed to take into
account that the temperature difference
between the outlet water temperature and
supply water temperature may not be
equivalent to the nominal value of 67 °F
(125 °F–58 °F) or 37.3 °C (51.7 °C–14.4 °C).
The following equations adjust the
experimental data to a nominal 67 °F (37.3
°C) temperature rise.
The energy used to heat water, Btu/day (kJ/
day), may be computed as:
Tin,i = the average water inlet temperature
measured during the ith draw (i = 1 to
N), °F (°C).
hr = as defined in section 6.3.3 of this
appendix.
The energy required to heat the same
quantity of water over a 67 °F (37.3 °C)
temperature rise, Btu/day (kJ/day), is:
N
Mdel,i cpi(125°F - ssoF)
1Jr
EP11JA22.017
i=l
=
I
N
Mdel,i cpi(S1.1oc - 14.40C)
1Jr
i=l
VerDate Sep<11>2014
22:33 Jan 10, 2022
Jkt 256001
PO 00000
EP11JA22.016
QHW,37.3oc
Frm 00055
EP11JA22.015
khammond on DSKJM1Z7X2PROD with PROPOSALS3
or,
Fmt 4701
Sfmt 4725
E:\FR\FM\11JAP3.SGM
11JAP3
EP11JA22.014
period as determined in section 5.4.2 of
this appendix, °F (°C).
hr = as defined in section 6.3.3 of this
appendix.
tstby,1 = elapsed time between the start and
end of the standby period as determined
in section 5.4.2 of this appendix, h.
The standby heat loss coefficient for the
tank is computed as:
1607
1608
Federal Register / Vol. 87, No. 7 / Tuesday, January 11, 2022 / Proposed Rules
The difference between these two values is:
QHWD = QHW,67°F ¥ QHW
or,
QHWD = QHW,37.3°C ¥ QHW
This difference (QHWD) must be added to
the adjusted daily water heating energy
consumption value. Thus, the daily energy
consumption value, which takes into account
that the ambient temperature may not be
67.5 °F (19.7 °C) and that the temperature rise
UEF
=
I
across the storage tank may not be 67 °F (37.3
°C) is:
Qdm = Qda + QHWD
6.3.7 Uniform Energy Factor. The
uniform energy factor, UEF, is computed as:
N
Mdel,i cpi (125°F - S8°F)
Qdm
i=l
or,
I
N
Mdel,i cpi (51.7°C - 14.40C)
Qdm
accordance with section 6.3.6 of this
appendix, Btu (kJ).
Mdel,i = the mass of water removed during the
ith draw (i = 1 to N) as calculated in
section 6.3.2 of this appendix, lb (kg).
Cpi = the specific heat of the water withdrawn
during the ith draw of the 24-hour
Eannual
khammond on DSKJM1Z7X2PROD with PROPOSALS3
Where:
UEF = the uniform energy factor as computed
in accordance with section 6.3.7 of this
appendix.
365 = the number of days in a year.
V = the volume of hot water drawn during
the applicable draw pattern, gallons
= 10 for the very-small-usage draw pattern.
= 38 for the low-usage draw pattern.
= 55 for the medium-usage draw pattern.
= 84 for high-usage draw pattern.
r = 8.24 lb/gallon, the density of water at
125 °F.
Cp = 1.00 Btu/(lb °F), the specific heat of
water at 91.5 °F.
67 = the nominal temperature difference
between inlet and outlet water.
6.3.9 Annual Electrical Energy
Consumption. The annual electrical energy
consumption in kilowatt-hours for water
heaters with rated storage volumes greater
than or equal to 2 gallons, Eannual,e, is
computed as:
(Q )
Eannual e -_ _
Eannual
_;;,;. * ....!!..
'
3412
Q
Where:
Eannual = the annual energy consumption as
determined in accordance with section
6.3.8 of this appendix, Btu (kJ).
Qe = the daily electrical energy consumption
as defined in section 6.3.5 of this
appendix, Btu (kJ).
VerDate Sep<11>2014
22:48 Jan 10, 2022
Jkt 256001
= 365 *
simulated-use test, evaluated at (125 °F +
58 °F)/2 = 91.5 °F ((51.7 °C + 14.4 °C)/2
= 33 °C), Btu/(lb·°F) (kJ/(kg·°C)).
6.3.8 Annual Energy Consumption. The
annual energy consumption for water heaters
with rated storage volumes greater than or
equal to 2 gallons is computed as:
(V)(p)(Cp)( 67 )
UEF
Q = total energy used by the water heater
during the 24-hour simulated-use test in
accordance with section 6.3.5 of this
appendix, Btu (kJ).
3412 = conversion factor from Btu to kWh.
6.3.10 Annual Fossil Fuel Energy
Consumption. The annual fossil fuel energy
consumption for water heaters with rated
storage volumes greater than or equal to 2
gallons, Eannual,f, is computed as:
Eannual,f = Eannual ¥ (Eannual,e * 3412)
Where:
Eannual = the annual energy consumption as
determined in accordance with section
6.3.8 of this appendix, Btu (kJ).
Eannual,e = the annual electrical energy
consumption as determined in
accordance with section 6.3.9 of this
appendix, kWh.
3412 = conversion factor from kWh to Btu.
6.4 Computations for Water Heaters With
a Rated Storage Volume Less Than 2 Gallons.
6.4.1 Mass of Water Removed
Calculate the mass of water removed using
the calculations in section 6.3.2 of this
appendix.
6.4.2 Recovery Efficiency. The recovery
efficiency, hr, is computed as:
M1 = mass of water removed during the first
draw of the 24-hour simulated-use test,
lb (kg).
Cp1 = specific heat of the withdrawn water
during the first draw of the 24-hour
simulated-use test, evaluated at
(Tdel,i + Tin,i =)/2, Btu/(lb ·°F) (kJ/(kg ·°C)).
Tdel,i = average water outlet temperature
measured during the first draw of the 24hour simulated-use test, °F (°C).
Tin,i = average water inlet temperature
measured during the first draw of the 24hour simulated-use test, °F (°C).
Qr = the total energy used by the water heater
during the first recovery period as
defined in section 5.4.3 of this appendix,
including auxiliary energy such as pilot
lights, pumps, fans, etc., Btu (kJ).
(Electrical auxiliary energy shall be
converted to thermal energy using the
following conversion: 1 kWh = 3412
Btu.)
6.4.3 Daily Water Heating Energy
Consumption. The daily water heating energy
consumption, Qd, is computed as:
Qd = Q
Where:
Q = Qf + Qe = the energy used by the water
heater during the 24-hour simulated-use
test.
Where:
PO 00000
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E:\FR\FM\11JAP3.SGM
11JAP3
EP11JA22.021
Where:
N = total number of draws in the 24-hour
simulated-use test.
Qdm = the modified daily water heating
energy consumption as computed in
EP11JA22.020
i=l
EP11JA22.019
=
EP11JA22.018
UEF
Federal Register / Vol. 87, No. 7 / Tuesday, January 11, 2022 / Proposed Rules
Qf = total fossil fuel energy used by the water
heater during the 24-hour simulated-use
test, Btu (kJ).
Qe = total electrical energy used during the
24-hour simulated-use test, Btu (kJ).
(Electrical auxiliary energy shall be
converted to thermal energy using the
following conversion: 1 kWh = 3412
Btu.)
A modification is needed to take into
account that the temperature difference
between the outlet water temperature and
supply water temperature may not be
simulated-use test, evaluated at (Tdel,i +
Tin,i)/2, Btu/(lb·°F) (kJ/(kg·°C)).
Tdel,i = the average water outlet temperature
measured during the ith draw (i = 1 to
N), °F (°C).
Tin,i = the average water inlet temperature
measured during the ith draw (i = 1 to
N), °F (°C).
QHW,670F
=
I
equivalent to the nominal value of 67 °F
(125 °F–58 °F) or 37.3 °C (51.7 °C–14.4 °C).
The following equations adjust the
experimental data to a nominal 67 °F (37.3
°C) temperature rise.
The energy used to heat water may be
computed as:
T/r
i=l
Where:
N = total number of draws in the 24-hour
simulated-use test.
Mdel,i = the mass of water removed during the
ith draw (i = 1 to N) as calculated in
section 6.4.1 of this appendix, lb (kg).
Cpi = the specific heat of the water withdrawn
during the ith draw of the 24-hour
1609
hr = as defined in section 6.4.2 of this
appendix.
The energy required to heat the same
quantity of water over a 67 °F (37.3 °C)
temperature rise is:
N
Mdel,i cpi(125°F - ssoF)
T/r
i=l
or,
QHW,37.3oc
=
I
N
Mdel,i cpi(S1.1oc - 14,40c)
T/r
i=l
value, which takes into account that the
temperature rise across the water heater may
not be 67 °F (37.3 °C), is:
Qdm = Qda + QHWD
6.4.4 Uniform Energy Factor. The
uniform energy factor, UEF, is computed as:
EP11JA22.023
hr = as defined in section 6.4.2 of this
appendix.
The difference between these two values is:
QHWD = QHW,67°F ¥ QHW
or,
QHWD = QHW,37.3°C ¥ QHW
This difference (QHWD) must be added to
the daily water heating energy consumption
value. Thus, the daily energy consumption
VerDate Sep<11>2014
22:33 Jan 10, 2022
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11JAP3
EP11JA22.022
khammond on DSKJM1Z7X2PROD with PROPOSALS3
Where:
N = total number of draws in the 24-hour
simulated-use test.
Mdel,i = the mass of water removed during the
ith draw (i = 1 to N) as calculated in
section 6.4.1 of this appendix, lb (kg).
Cpi = the specific heat of the water withdrawn
during the ith draw of the 24-hour
simulated-use test, evaluated at (Tdel,i +
Tin,i)/2, Btu/(lb·°F) (kJ/(kg·°C)).
1610
Federal Register / Vol. 87, No. 7 / Tuesday, January 11, 2022 / Proposed Rules
UEF
=
L
N
Mdel,i
Cp; (125°F - ssoF)
i=1
Qdm
or,
UEF
=
L
N
Mdel,i
Cp; (51.7°C - 14.40C)
i=1
Where:
N = total number of draws in the 24-hour
simulated-use test.
Qdm = the modified daily water heating
energy consumption as computed in
accordance with section 6.4.3 of this
appendix, Btu (kJ).
Mdel,i = the mass of water removed during the
ith draw (i = 1 to N) as calculated in
section 6.4.1 of this appendix, lb (kg).
Cpi = the specific heat of the water withdrawn
during the ith draw of the 24-hour
simulated-use test, evaluated at (125 °F +
Eannual
= 365 *
6.4.5 Annual Energy Consumption. The
annual energy consumption for water heaters
with rated storage volumes less than 2
gallons, Eannual, is computed as:
(V)(p)(Cp)(67)
UEF
consumption in kilowatt-hours for water
heaters with rated storage volumes less than
2 gallons, Eannual,e, is computed as:
E
58 °F)/2 = 91.5 °F ((51.7 °C + 14.4 °C)/2
= 33.1 °C), Btu/(lb·°F) (kJ/(kg·°C)).
_ Eannual
annual,e 3412
(Q )
* ;
Where:
Qe = the daily electrical energy consumption
as defined in section 6.4.3 of this
appendix, Btu (kJ).
Eannual = the annual energy consumption as
determined in accordance with section
6.4.5 of this appendix, Btu (kJ).
Q = total energy used by the water heater
during the 24-hour simulated-use test in
accordance with section 6.4.3 of this
appendix, Btu (kJ).
Qdm = the modified daily water heating
energy consumption as computed in
accordance with section 6.4.3 of this
appendix, Btu (kJ).
3412 = conversion factor from Btu to kWh.
6.4.7 Annual Fossil Fuel Energy
Consumption. The annual fossil fuel energy
consumption for water heaters with rated
storage volumes less than 2 gallons, Eannual,f,
is computed as:
Eannual,f = Eannual ¥ (Eannual,e * 3412)
Where:
Eannual = the annual energy consumption as
defined in section 6.4.5 of this appendix,
Btu (kJ).
Eannual,e = the annual electrical energy
consumption as defined in section 6.4.6
of this appendix, kWh.
3412 = conversion factor from kWh to Btu.
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EP11JA22.025
EP11JA22.026
Where:
UEF = the uniform energy factor as computed
in accordance with section 6.4.4 of this
appendix.
365 = the number of days in a year.
V = the volume of hot water drawn during
the applicable draw pattern, gallons
= 10 for the very-small-usage draw pattern.
= 38 for the low-usage draw pattern.
= 55 for the medium-usage draw pattern.
= 84 for high-usage draw pattern.
r = 8.24 lb/gallon, the density of water at
125 °F.
Cp = 1.00 Btu/(lb °F), the specific heat of
water at 91.5 °F.
67 = the nominal temperature difference
between inlet and outlet water.
6.4.6 Annual Electrical Energy
Consumption. The annual electrical energy
khammond on DSKJM1Z7X2PROD with PROPOSALS3
Qdm
Federal Register / Vol. 87, No. 7 / Tuesday, January 11, 2022 / Proposed Rules
1611
TOSCALE
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TANK,
1614
Federal Register / Vol. 87, No. 7 / Tuesday, January 11, 2022 / Proposed Rules
y = 24 inches or the maximum
distance permitted given the
water heater construction,
whichever is less
.....
I"' .
max
TO SCALI
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Figure 7b.
*
8. The authority citation for part 431
continues to read as follows:
■
Authority: 42 U.S.C. 6291–6317; 28 U.S.C.
2461 note.
9. Amend § 431.102 by adding in
alphabetical order the definition of
‘‘Commercial heat pump water heater
(CHPWH)’’ to read as follows:
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■
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*
*
*
*
Commercial heat pump water heater
(CHPWH) means a water heater
(including all ancillary equipment such
as fans, blowers, pumps, storage tanks,
piping, and controls, as applicable) that
uses a refrigeration cycle, such as vapor
compression, to transfer heat from a
low-temperature source to a higher-
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temperature sink for the purpose of
heating potable water, and operates with
a current rating greater than 24 amperes
or a voltage greater than 250 volts. Such
equipment includes, but is not limited
to, air-source heat pump water heaters,
water-source heat pump water heaters,
and direct geo-exchange heat pump
water heaters.
*
*
*
*
*
[FR Doc. 2021–27004 Filed 1–10–22; 8:45 am]
BILLING CODE 6450–01–P
E:\FR\FM\11JAP3.SGM
11JAP3
EP11JA22.030
§ 431.102 Definitions concerning
commercial water heaters, hot water supply
boilers, unfired hot water storage tanks,
and commercial heat pump water heaters.
PART 431—ENERGY EFFICIENCY
PROGRAM FOR CERTAIN
COMMERCIAL AND INDUSTRIAL
EQUIPMENT
Agencies
[Federal Register Volume 87, Number 7 (Tuesday, January 11, 2022)]
[Proposed Rules]
[Pages 1554-1614]
From the Federal Register Online via the Government Publishing Office [www.gpo.gov]
[FR Doc No: 2021-27004]
[[Page 1553]]
Vol. 87
Tuesday,
No. 7
January 11, 2022
Part IV
Department of Energy
-----------------------------------------------------------------------
10 CFR Parts 429, 430, and 431
Energy Conservation Program: Test Procedure for Consumer Water Heaters
and Residential-Duty Commercial Water Heaters; Proposed Rule
Federal Register / Vol. 87 , No. 7 / Tuesday, January 11, 2022 /
Proposed Rules
[[Page 1554]]
-----------------------------------------------------------------------
DEPARTMENT OF ENERGY
10 CFR Parts 429, 430, and 431
[EERE-2019-BT-TP-0032]
RIN 1904-AE77
Energy Conservation Program: Test Procedure for Consumer Water
Heaters and Residential-Duty Commercial Water Heaters
AGENCY: Office of Energy Efficiency and Renewable Energy, Department of
Energy.
ACTION: Notice of proposed rulemaking and request for comment.
-----------------------------------------------------------------------
SUMMARY: The U.S. Department of Energy (DOE) proposes to amend the test
procedure for consumer water heaters and residential-duty commercial
water heaters to update the procedure to the latest versions of the
industry standards that are incorporated by reference and to consider
procedures that are included in a draft industry standard, which is not
currently incorporated by reference. DOE also proposes to interpret the
statutory definition of consumer water heater to cover larger capacity
heat pump type units as commercial equipment and proposes several new
definitions for water heaters that cannot be appropriately tested with
the current DOE test procedure, along with test methods to test these
products. DOE is seeking comment from interested parties on the
proposals.
DATES:
Comments: DOE will accept comments, data, and information regarding
this notice of proposed rulemaking (NOPR) on or before March 14, 2022.
See section V, ``Public Participation,'' for details.
Meeting: DOE will hold a webinar on Tuesday, January 25, 2022, from
1:00 p.m. to 5:00 p.m. See section V, ``Public Participation,'' for
webinar registration information, participant instructions, and
information about the capabilities available to webinar participants.
ADDRESSES: Interested persons are encouraged to submit comments using
the Federal eRulemaking Portal at www.regulations.gov. Follow the
instructions for submitting comments. Alternatively, interested persons
may submit comments, identified by docket number EERE-2019-BT-TP-0032,
by any of the following methods:
1. Federal eRulemaking Portal: www.regulations.gov. Follow the
instructions for submitting comments.
2. Email to: [email protected]. Include the docket
number EERE-2019-BT-TP-0032 in the subject line of the message.
No telefacsimilies (faxes) will be accepted. For detailed
instructions on submitting comments and additional information on this
process, see section V of this document.
Although DOE has routinely accepted public comment submissions
through a variety of mechanisms, including postal mail and hand
delivery/courier, the Department has found it necessary to make
temporary modifications to the comment submission process in light of
the ongoing COVID-19 pandemic. DOE is currently suspending receipt of
public comments via postal mail and hand delivery/courier, and instead,
the Department is only accepting electronic submissions at this time.
If a commenter finds that this change poses an undue hardship, please
contact Appliance Standards Program staff at (202) 586-1445 to discuss
the need for alternative arrangements. Once the COVID-19 pandemic
health emergency is resolved, DOE anticipates resuming all of its
regular options for public comment submission, including postal mail
and hand delivery/courier.
Docket: The docket, which includes Federal Register notices, public
meeting attendee lists and transcripts (if a public meeting is held),
comments, and other supporting documents/materials, is available for
review at www.regulations.gov. All documents in the docket are listed
in the www.regulations.gov index. However, some documents listed in the
index, such as those containing information that is exempt from public
disclosure, may not be publicly available.
The docket web page can be found at www.regulations.gov/docket?D=EERE-2019-BT-TP-0032. The docket web page contains
instructions on how to access all documents, including public comments,
in the docket. See section V for information on how to submit comments
through www.regulations.gov.
FOR FURTHER INFORMATION CONTACT:
Ms. Julia Hegarty, U.S. Department of Energy, Office of Energy
Efficiency and Renewable Energy, Building Technologies Office, EE-5B,
1000 Independence Avenue SW, Washington, DC 20585-0121. Telephone:
(202) 597-6737. Email [email protected].
Ms. Kristin Koernig, U.S. Department of Energy, Office of the
General Counsel, GC-33, 1000 Independence Avenue SW, Washington, DC
20585-0121. Telephone: (202) 586-3593. Email:
[email protected].
For further information on how to submit a comment, review other
public comments and the docket, or participate in a public meeting (if
one is held), contact the Appliance and Equipment Standards Program
staff at (202) 287-1445 or by email:
[email protected].
SUPPLEMENTARY INFORMATION: DOE proposes to incorporate by reference the
following industry standards into part 430:
American Society of Heating, Refrigerating, and Air-Conditioning
Engineers (ASHRAE) Standard 41.1-2020, (ASHRAE 41.1-2020), ``Standard
Methods for Temperature Measurement,'' approved June 30, 2020.
American National Standards Institute (ANSI)/ASHRAE Standard 41.6-
2014, (ASHRAE 41.6-2014), ``Standard Method for Humidity Measurement,''
ANSI approved July 3, 2014.
Copies of ASHRAE 41.1-2020 and ASHRAE 41.6-2014 can be obtained
from the American Society of Heating, Refrigerating, and Air-
Conditioning Engineers, Inc., 1791 Tullie Circle NE, Atlanta, GA 30329,
(800) 527-4723 or (404) 636-8400, or online at: www.ashrae.org.
American Society for Testing and Materials International (ASTM)
Standard D2156-09 (Reapproved 2018) (ASTM D2156-09 (RA 2018)),
``Standard Test Method for Smoke Density in Flue Gases from Burning
Distillate Fuels,'' reapproved October 1, 2018.
ASTM Standard E97-1987 (ASTM E97-1987 (W1991)), ``Standard Test
Methods for Directional Reflectance Factor, 45-Deg 0-Deg, of Opaque
Specimens by Broad-Band Filter Reflectometry,'' approved January 1987,
withdrawn 1991.
Copies of ASTM D2156-09 (RA 2018) and ASTM E97-1987 (W1991) can be
obtained from the American Society for Testing and Materials
International, 100 Barr Harbor Drive, P.O. Box C700, West Conshohocken,
PA 19428-2959 or online at: www.astm.org.
See section IV.M of this document for a further discussion of these
industry standards.
Table of Contents
I. Authority and Background
A. Authority
B. Background
II. Synopsis of the Notice of Proposed Rulemaking
III. Discussion
A. Scope of Applicability
1. Definitions
B. Updates to Industry Standards
[[Page 1555]]
1. ASHRAE 41.1
2. ASHRAE 118.2
C. Test Procedure Requirements
1. Commercial Water Heater Draw Pattern
2. Terminology
3. Test Conditions
4. Mixing Valve
5. Mass Measurements
6. Very Small Draw Pattern Flow Rate
7. Low Temperature Water Heaters
8. Heat Pump Water Heater Heaters
9. Circulating Gas-Fired Water Heaters
10. Solar Water Heaters
11. Connected Water Heaters
12. Drain Down Test Method
13. Alternate Order 24-Hour Simulated-Use Test
14. Untested Provisions
D. Reporting
E. Test Procedure Costs and Harmonization
1. Test Procedure Costs and Impact
2. Harmonization With Industry Standards
F. Compliance Date and Waivers
IV. Procedural Issues and Regulatory Review
A. Review Under Executive Order 12866
B. Review Under the Regulatory Flexibility Act
1. Description of Reasons Why Action Is Being Considered
2. Objectives of, and Legal Basis for, Rule
3. Description and Estimate of Small Entities Regulated
4. Description and Estimate of Compliance Requirements
5. Duplication, Overlap, and Conflict With Other Rules and
Regulations
6. Significant Alternatives to the Rule
C. Review Under the Paperwork Reduction Act of 1995
D. Review Under the National Environmental Policy Act of 1969
E. Review Under Executive Order 13132
F. Review Under Executive Order 12988
G. Review Under the Unfunded Mandates Reform Act of 1995
H. Review Under the Treasury and General Government
Appropriations Act, 1999
I. Review Under Executive Order 12630
J. Review Under Treasury and General Government Appropriations
Act, 2001
K. Review Under Executive Order 13211
L. Review Under Section 32 of the Federal Energy Administration
Act of 1974
M. Description of Materials Incorporated by Reference
V. Public Participation
A. Participation in the Webinar
B. Submission of Comments
VI. Approval of the Office of the Secretary
I. Authority and Background
Consumer water heaters are included in the list of ``covered
products'' for which DOE is authorized to establish and amend energy
conservation standards and test procedures. (42 U.S.C. 6292(a)(4))
DOE's energy conservation standards and test procedure for consumer
water heaters are currently prescribed at Title 10 of the Code of
Federal Regulations (CFR), part 430, section 32(d), and 10 CFR part
430, subpart B, appendix E (appendix E). As discussed in this NOPR,
residential-duty commercial water heaters, for which DOE is also
authorized to establish and amend energy conservation standards and
test procedures (42 U.S.C. 6311(1)(K)), must also be tested according
to appendix E. 10 CFR 431.106(b)(1) (See 42 U.S.C. 6295(e)(5)(H)).
DOE's energy conservation standards for residential-duty commercial
water heaters are currently prescribed at 10 CFR 431.110(b)(1). The
following sections discuss DOE's authority to establish and amend test
procedures for consumer water heaters and residential-duty commercial
water heaters, as well as relevant background information regarding
DOE's consideration of test procedures for these products and
equipment.
A. Authority
The Energy Policy and Conservation Act, as amended (EPCA),\1\
authorizes DOE to regulate the energy efficiency of a number of
consumer products and certain industrial equipment. (42 U.S.C. 6291-
6317, as codified) Title III, Part B \2\ of EPCA established the Energy
Conservation Program for Consumer Products Other Than Automobiles,
which sets forth a variety of provisions designed to improve energy
efficiency. (42 U.S.C. 6291-6309, as codified) These products include
consumer water heaters, the subject of this document. (42 U.S.C.
6292(a)(4)) Title III, Part C \3\ of EPCA, added by Public Law 95-619,
Title IV, section 441(a), established the Energy Conservation Program
for Certain Industrial Equipment, which again sets forth a variety of
provisions designed to improve energy efficiency. (42 U.S.C. 6311-6317,
as codified) This equipment includes commercial water heaters, which
are also the subject of this document. (42 U.S.C. 6311(1)(k))
---------------------------------------------------------------------------
\1\ All references to EPCA in this document refer to the statute
as amended through Energy Act of 2020, Public Law 116-260 (Dec. 27,
2020).
\2\ For editorial reasons, upon codification in the U.S. Code,
Part B was redesignated Part A.
\3\ For editorial reasons, upon codification in the U.S. Code,
Part C was redesignated Part A-1.
---------------------------------------------------------------------------
The energy conservation program under EPCA consists essentially of
four parts: (1) Testing, (2) labeling, (3) the establishment of Federal
energy conservation standards, and (4) certification and enforcement
procedures. Relevant provisions of EPCA specifically include
definitions (42 U.S.C. 6291; 42 U.S.C. 6311), test procedures (42
U.S.C. 6293; 42 U.S.C. 6314), labeling provisions (42 U.S.C. 6294; 42
U.S.C. 6315), energy conservation standards (42 U.S.C. 6295; 42 U.S.C.
6313), and the authority to require information and reports from
manufacturers (42 U.S.C. 6296; 42 U.S.C. 6316).
The Federal testing requirements consist of test procedures that
manufacturers of covered products and commercial equipment must use as
the basis for: (1) Certifying to DOE that their products comply with
the applicable energy conservation standards adopted pursuant to EPCA
(42 U.S.C. 6295(s); 42 U.S.C. 6296; 42 U.S.C. 6316(a)-(b)), and (2)
making representations about the efficiency of those products (42
U.S.C. 6293(c); 42 U.S.C. 6314(d)). Similarly, DOE must use these test
procedures to determine whether the products comply with relevant
standards promulgated under EPCA. (42 U.S.C. 6295(s))
Federal energy efficiency requirements for covered products and
covered equipment established under EPCA generally supersede State laws
and regulations concerning energy conservation testing, labeling, and
standards. (42 U.S.C. 6297(a)-(c); 42 U.S.C. 6316(a)-(b)) However, DOE
may grant waivers of Federal preemption in limited circumstances for
particular State laws or regulations, in accordance with the procedures
and other provisions of EPCA. (42 U.S.C. 6297(d); 42 U.S.C. 6316(a); 42
U.S.C. 6316(b)(2)(D))
Under 42 U.S.C. 6293, the statute sets forth the criteria and
procedures DOE must follow when prescribing or amending test procedures
for covered products. Specifically, EPCA requires that any test
procedures prescribed or amended shall be reasonably designed to
produce test results which measure energy efficiency, energy use, or
estimated annual operating cost of a covered product during a
representative average use cycle or period of use and shall not be
unduly burdensome to conduct. (42 U.S.C. 6293(b)(3)) Under 42 U.S.C.
6314, the statute sets forth the criteria and procedures DOE must
follow when prescribing or amending test procedures for covered
equipment, reciting similar requirements at 42 U.S.C. 6314(a)(2).
In addition, the Energy Independence and Security Act of 2007 (EISA
2007) amended EPCA to require that DOE amend its test procedures for
all covered consumer products to integrate measures of standby mode and
off mode energy consumption. (42 U.S.C. 6295(gg)(2)(A)) Standby mode
and off mode energy consumption must be incorporated into the overall
energy efficiency, energy consumption, or other energy descriptor for
each covered product unless the current test procedures already account
for and incorporate standby and off mode energy consumption or such
integration
[[Page 1556]]
is technically infeasible. (42 U.S.C. 6295(gg)(2)(A)(i)-(ii)) If an
integrated test procedure is technically infeasible, DOE must prescribe
a separate standby mode and off mode energy use test procedure for the
covered product, if technically feasible. (42 U.S.C.
6295(gg)(2)(A)(ii)) Any such amendment must consider the most current
versions of the International Electrotechnical Commission (IEC)
Standard 62301 \4\ and IEC Standard 62087,\5\ as applicable. (42 U.S.C.
6295(gg)(2)(A))
---------------------------------------------------------------------------
\4\ IEC 62301, Household electrical appliances--Measurement of
standby power (Edition 2.0, 2011-01).
\5\ IEC 62087, Methods of measurement for the power consumption
of audio, video, and related equipment (Edition 3.0, 2011-04).
---------------------------------------------------------------------------
The American Energy Manufacturing Technical Corrections Act
(AEMTCA), Public Law 112-210, further amended EPCA to require that DOE
establish a uniform efficiency descriptor and accompanying test methods
to replace the energy factor (EF) metric for covered consumer water
heaters and the thermal efficiency (TE) and standby loss (SL) metrics
for commercial water-heating equipment \6\ within one year of the
enactment of AEMTCA. (42 U.S.C. 6295(e)(5)(B)-(C)) The uniform
efficiency descriptor and accompanying test method were required to
apply, to the maximum extent practicable, to all water-heating
technologies in use at the time and to future water-heating
technologies, but could exclude specific categories of covered water
heaters that do not have residential uses, can be clearly described,
and are effectively rated using the TE and SL descriptors. (42 U.S.C.
6295(e)(5)(F) and (H)) In addition, beginning one year after the date
of publication of DOE's final rule establishing the uniform descriptor,
the efficiency standards for covered water heaters were required to be
denominated according to the uniform efficiency descriptor established
in the final rule (42 U.S.C. 6295(e)(5)(D)); and for affected covered
water heaters tested prior to the effective date of the test procedure
final rule, DOE was required to develop a mathematical factor for
converting the measurement of their energy efficiency from the EF, TE,
and SL metrics to the new uniform energy descriptor. (42 U.S.C.
6295(e)(5)(E)(i)-(ii))
---------------------------------------------------------------------------
\6\ The initial thermal efficiency and standby loss test
procedures for commercial water heating equipment (including
residential-duty commercial water heaters) were added to EPCA by the
Energy Policy Act of 1992 (EPACT 1992), Public Law 102-486, and
corresponded to those referenced in the ASHRAE and Illuminating
Engineering Society of North America (IESNA) Standard 90.1-1989
(i.e., ASHRAE Standard 90.1-1989). (42 U.S.C. 6314(a)(4)(A)) DOE
subsequently updated the commercial water heating equipment test
procedures on two separate occasions--once in a direct final rule
published on October 21, 2004, and again in a final rule published
on May 16, 2012. These rules incorporated by reference certain
sections of the latest versions of ANSI Standard Z21.10.3, Gas Water
Heaters, Volume III, Storage Water Heaters with Input Ratings Above
75,000 Btu Per Hour, Circulating and Instantaneous, available at the
time (i.e., ANSI Z21.10.3-1998 and ANSI Z21.10.3-2011,
respectively). 69 FR 61974, 61983 (Oct. 21, 2004) and 77 FR 28928,
28996 (May 16, 2012).
---------------------------------------------------------------------------
EPCA also requires that, at least once every 7 years, DOE evaluate
test procedures for each type of covered product and covered equipment,
including consumer water heaters and commercial water heaters that are
the subject of this document, to determine whether amended test
procedures would more accurately or fully comply with the requirements
for the test procedures to not be unduly burdensome to conduct and be
reasonably designed to produce test results that reflect energy
efficiency, energy use, and estimated operating costs during a
representative average use cycle (or additionally, period of use for
consumer products). (42 U.S.C. 6293(b)(1)(A); 6314(a)(1))
If the Secretary determines, on her own behalf or in response to a
petition by any interested person, that a test procedure should be
prescribed or amended, the Secretary shall promptly publish in the
Federal Register proposed test procedures and afford interested persons
an opportunity to present oral and written data, views, and arguments
with respect to such procedures. (42 U.S.C. 6293(b)(2); 42 U.S.C.
6314(b)) The comment period on a proposed rule to amend a test
procedure shall be at least 60 days \7\ and may not exceed 270 days.
(42 U.S.C. 6293(b)(2)) In prescribing or amending a test procedure, the
Secretary shall take into account such information as the Secretary
determines relevant to such procedure, including technological
developments relating to energy use or energy efficiency of the type
(or class) of covered products involved. (42 U.S.C. 6293(b)(2)). If DOE
determines that test procedure revisions are not appropriate, DOE must
publish in the Federal Register its determination not to amend the test
procedures. (42 U.S.C. 6293(b)(1)(A)(ii); 42 U.S.C. 6314(a)(1)(A)(ii))
DOE is publishing this NOPR in satisfaction of the 7-year review
requirement specified in EPCA.
---------------------------------------------------------------------------
\7\ For covered equipment, if the Secretary determines that a
test procedure amendment is warranted, the Secretary must publish
proposed test procedures in the Federal Register, and afford
interested persons an opportunity (of not less than 45 days'
duration) to present oral and written data, views, and arguments on
the proposed test procedures. (42 U.S.C. 6314(b))
---------------------------------------------------------------------------
B. Background
As stated previously in this document, DOE's current test procedure
for consumer water heaters appears at appendix E.
Pursuant to the requirements of the AEMTCA amendments to EPCA
discussed previously, DOE updated the consumer water heater test
procedure through a final rule published on July 11, 2014 (July 2014
final rule). 79 FR 40542. The July 2014 final rule: Established a
uniform energy descriptor (i.e., uniform energy factor (UEF)) for all
consumer water heaters and for commercial water heaters with consumer
applications (i.e., those commercial water heaters that met the newly
established definition of a ``residential-duty commercial water
heater''); extended coverage to eliminate certain gaps in the previous
version of the consumer water heater test procedure, including small-
volume storage water heaters (i.e., with storage volumes between 2 and
20 gallons), large volume water heaters (i.e., greater than 100 gallons
for gas-fired and oil-fired storage water heaters and greater than 120
gallons for electric storage water heaters), and electric instantaneous
water heaters; updated the draw pattern from a single 24-hour
simulated-use test draw pattern to include several different draw
patterns that vary depending on equipment capacity as measured by the
first-hour rating (FHR) or maximum gallons per minute (Max GPM) test;
and updated the outlet water temperature test condition requirement. 79
FR 40542, 40545, 40548, 40551-40554 (July 11, 2014).
As indicated, the uniform energy descriptor and the consumer water
heater test procedure apply to ``residential-duty commercial water
heaters,'' which were initially defined in the July 2014 final rule and
include commercial water heaters with consumer applications. Id. at 79
FR 40586; 10 CFR 431.106(b)(1) and 10 CFR 431.110(b). DOE later amended
the definition of a ``residential-duty commercial water heater'' in a
final rule published on November 10, 2016 (November 2016 final rule),
to define such equipment as any gas-fired storage, oil-fired storage,
or electric instantaneous commercial water heater that meets the
following conditions: (1) For models requiring electricity, uses
single-phase external power supply; (2) Is not designed to provide
outlet hot water at temperatures greater than
[[Page 1557]]
180 [deg]F; and (3) Does not meet any of the following criteria:
------------------------------------------------------------------------
Indicator of non-residential
Water heater type application
------------------------------------------------------------------------
Gas-fired Storage...................... Rated input >105 kBtu/h; Rated
storage volume >120 gallons.
Oil-fired Storage...................... Rated input >140 kBtu/h; Rated
storage volume >120 gallons.
Electric Instantaneous................. Rated input >58.6 kW; Rated
storage volume >2 gallons.
------------------------------------------------------------------------
81 FR 79261, 79321-79322; 10 CFR 431.102.
In the November 2016 final rule DOE also, in relevant part, revised
some of the definitions for consumer water heater product classes and
removed others. Definitions for both ``electric heat pump water
heater'' and ``gas-fired heat pump water heater'' were removed, and
revisions were made to the definitions of ``electric storage water
heater'' and ``gas-fired storage water heater,'' which made each
sufficiently broad to cover electric heat pump water heaters and gas-
fired heat pump water heaters, respectively. 81 FR 79261, 79320-79321
(Nov. 10, 2016). The November 2016 final rule also amended the
definitions of ``electric instantaneous water heater'', ``gas-fired
instantaneous water heater'', ``oil-fired instantaneous water heater'',
and ``oil-fired storage water heater.'' Id.
On December 29, 2016, DOE published a final rule (December 2016
final rule) that denominated the efficiency standards for consumer
water heaters and residential-duty commercial water heaters in terms of
the uniform efficiency descriptor (i.e., the UEF metric) and
established mathematical conversion factors to translate the EF, TE,
and SL metrics to the UEF metric. 81 FR 96204. The published conversion
factors were applicable for converting test results for a period of one
year after the publication of the December 2016 final rule as required
by EPCA, as amended by AEMTCA. 42 U.S.C. 6295(e)(5)(E)(v)(II); 81 FR
96204, 96208 (Dec. 29, 2016). The conversion factors translating
previously tested EF, TE, and SL values to converted UEF values were
removed from 10 CFR 429.17 on December 29, 2017, at which time all
rated UEF values were to be based on actual testing to the test
procedure published in the July 2014 final rule (i.e., to the UEF test
procedure). 81 FR 96204, 96235.
Most recently, on April 16, 2020, DOE published in the Federal
Register a request for information (April 2020 RFI) seeking comments on
the existing DOE test procedure for consumer water heaters and
residential-duty commercial water heaters. 85 FR 21104. The April 2020
RFI discussed a draft version of the ANSI/ASHRAE Standard 118.2, which
was published in March 2019 (March 2019 ASHRAE Draft 118.2), which is
very similar to the existing DOE test procedure of consumer water
heaters and residential-duty commercial water heaters. 85 FR 21104,
21108-21110 (April 16, 2020).
In the April 2020 RFI, DOE requested comments, information, and
data about a number of issues, including: (1) Differences between the
March 2019 ASHRAE Draft 118.2 and the existing DOE test procedure; (2)
test tolerances for supply water temperature, ambient temperature,
relative humidity, voltage, and gas pressure; (3) the location of the
instrumentation that measures water volume or mass; and (4) how to test
certain types of consumer water heaters that cannot be easily tested to
the existing DOE test procedure (i.e., recirculating gas-fired
instantaneous water heaters, water heaters that cannot deliver water at
125 [deg]F 5 [deg]F, and water heaters with storage volumes
greater than 2 gallons that cannot have their internal tank
temperatures measured). Id. at 85 FR 21109-21114.
DOE received comments in response to the April 2020 RFI from the
interested parties listed in Table I.1.
Table I.1--List of Commenters With Written Submissions in Response to the April 2020 RFI
----------------------------------------------------------------------------------------------------------------
Commenter(s) Reference in this NOPR Commenter type *
----------------------------------------------------------------------------------------------------------------
A.O. Smith Corporation.................... A.O. SMITH........................... M.
Air-Conditioning, Heating, and AHRI................................. TA.
Refrigeration Institute.
American Public Gas Association........... APGA................................. TA.
Appliance Standards Awareness Project, Joint Advocates...................... AG.
American Council for an Energy-Efficient
Economy, Consumer Federation of America,
National Consumer Law Center, Natural
Resources Defense Council, and Northeast
Energy Efficiency Partnerships.
Bradford White Corporation................ BWC.................................. M.
California Energy Commission.............. CEC.................................. State.
CSA Group................................. CSA.................................. TL.
Edison Electric Institute................. EEI.................................. U.
Keltech Inc............................... Keltech.............................. M.
M C....................................... M C.................................. I.
Northwest Energy Efficiency Alliance...... NEEA................................. AG.
Pacific Gas and Electric Company, San CA IOUs.............................. U.
Diego Gas and Electric, and Southern
California Edison.
Rheem Manufacturing Company............... Rheem................................ M.
Rinnai America Corporation................ Rinnai............................... M.
Stone Mountain Technologies, Inc.......... SMTI................................. M.
----------------------------------------------------------------------------------------------------------------
* AG: Advocacy Group; State: Government Organization; I: Individual; M: Manufacturer; TA: Trade Association; TL:
Test Laboratory; U: Utility or Utility Trade Association.
[[Page 1558]]
A parenthetical reference at the end of a comment quotation or
paraphrase provides the location of the item in the public record.\8\
---------------------------------------------------------------------------
\8\ The parenthetical reference provides a reference for
information located in the docket of DOE's rulemaking to develop
test procedures for consumer water heaters and residential-duty
commercial water heaters. (Docket No. EERE-2019-BT-TP-0032, which is
maintained at: www.regulations.gov/docket/EERE-2019-BT-TP-0032). The
references are arranged as follows: (Commenter name, comment docket
ID number, page of that document).
---------------------------------------------------------------------------
II. Synopsis of the Notice of Proposed Rulemaking
In this NOPR, DOE proposes to update appendix E, and related
sections of the CFR, as follows:
(1) Incorporate by reference current versions of industry
standards referenced by the current and proposed DOE test
procedures: ASHRAE 41.1, ASHRAE 41.6, the pending update to ASHRAE
118.2 (contingent on it being substantively the same as the current
draft under review), ASTM D2156, and ASTM E97.
(2) Add definitions for ``circulating water heater'', ``low
temperature water heater'', and ``tabletop water heater''.
(3) Specify how a mixing valve should be installed when the
water heater is designed to operate with one.
(4) Modify flow rate requirements during the FHR test for water
heaters with a rated storage volume less than 20 gallons.
(5) Modify timing of the first measurement in each draw of the
24-hour simulated-use test.
(6) Clarify the determination of the first recovery period.
(7) Clarify the mass of water to be used to calculate recovery
efficiency.
(8) Modify the terminology throughout appendix E to explicitly
state ``non-flow activated'' and ``flow-activated'' water heater,
where appropriate.
(9) Clarify the descriptions of defined measured values for the
standby period measurements.
(10) Modify the test condition specifications and tolerances,
including electric supply voltage tolerance, ambient temperature,
ambient dry bulb temperature, ambient relative humidity, standard
temperature and pressure definition, gas supply pressure, and
manifold pressure.
(11) Add provisions to address gas-fired water heaters with
measured fuel input rates that deviate from the certified input
rate.
(12) Clarify provisions for calculating the volume or mass
delivered.
(13) Add specifications for testing for the newly defined ``low
temperature water heaters''.
(14) Clarify testing requirements for the heat pump part of a
split-system heat pump water heater.
(15) Define the use of a separate unfired hot water storage tank
for testing water heaters designed to operate with a separately sold
hot water storage tank.
(16) Clarify that any connection to an external network or
control be disconnected during testing.
(17) Add procedures for estimating internal stored water
temperature for water heater designs in which the internal tank
temperature cannot be directly measured.
(18) Modify the provisions for untested water heater basic
models within 10 CFR 429.70(g) to include electric instantaneous
water heaters.
DOE's proposed actions are summarized in Table II.1 and compared to
the current test procedure; the reason for the proposed change is also
listed.
Table II.1--Summary of Changes in Proposed Test Procedure Relative to
Current Test Procedure
------------------------------------------------------------------------
Proposed test
Current DOE test procedure procedure Attribution
------------------------------------------------------------------------
References the 1986 (Reaffirmed References the Industry TP Update
2006) version of ASHRAE 41.1 updated 2020 to ASHRAE 41.1.
for methods for temperature version of ASHRAE
measurement. 41.1.
The 1982 version of ASHRAE 41.6 References the Industry TP Update
for methods for humidity 2014 version of to ASHRAE 41.6.
measurement is referenced ASHRAE 41.6,
within the 1986 version of which is
ASHRAE 41.1. referenced by
ASHRAE 41.1-2020.
References the 2009 version of References the Industry TP Update
ASTM D2156 for testing smoke version of ASTM to ASTM D2156.
density in flue gases from D2156 that was
burning distillate fuels. reaffirmed in
2018.
The 1987 version of ASTM E97 for References the Industry TP Update
testing directional reflectance 1987 version of to ASTM E97.
factor, 45-deg 0-deg, of opaque ASTM E97, which
specimens by broad-band filter is referenced by
reflectometry is referenced ASTM D2156-09
within ASTM D2156-09. (2018).
Does not define a ``circulating Adds a definition To improve the
water heater'' as used in 10 for ``circulating representativenes
CFR 430.2. water heater'' to s of the test
10 CFR 430.2. procedure.
Does not define a ``tabletop Adds a definition Reinstate
water heater'' as used as a for ``tabletop definition
product class distinction at 10 water heater'' to inadvertently
CFR 430.32(d). 10 CFR 430.2. removed by
previous final
rule.
Does not address how to Specifies how a To improve the
configure a water heater for mixing valve repeatability of
test when a mixing valve is should be the test
required for proper operation. installed when procedure.
the water heater
is designed to
operate with one.
Requires the flow rate during Requires the flow To improve the
the FHR test to be 1.0 0.25 gpm (3.8 0.95 L/min) for water 1.5 0.25 gpm align with the
volume less than 20 gallons. (3.8 0.95 L/min) procedure ASHRAE
for water heaters 118.2.
with a rated
storage volume
less than 20
gallons.
Does not address the situation Clarifies that the To improve the
in which the first recovery first recovery repeatability of
ends during a draw when testing period will the test
to the 24-hour simulated-use extend to the end procedure.
test. of the draw in
which the first
recovery ended,
and that if a
second recovery
initiates prior
to the end of the
draw, that the
second recovery
is part of the
first recovery
period as well.
The recovery efficiency equation Clarifies that, To improve the
for storage-type water heaters for the repeatability of
refers to the mass of water calculation of the test
removed from the start of the recovery procedure.
test to the end of the first efficiency, the
recovery period. mass of water
removed during
the first
recovery period
includes water
removed during
all draws from
the start of the
test until the
end of the first
recovery period.
[[Page 1559]]
Appendix E uses the phrases Uses the terms Clarification.
``storage-type'' and ``non-flow
``instantaneous-type'' to refer activated'' and
to ``non-flow activated'' and ``flow-
``flow-activated'' water activated'' water
heaters, respectively. heater, where
appropriate.
The descriptions for Qsu,0, The descriptions Clarification.
Qsu,f, Tsu,0, Tsu,f, for Qsu,0, Qsu,f,
[tau]stby,1, Tt,stby,1, and Tsu,0, Tsu,f,
Ta,stby,1 only address when the [tau]stby,1,
standby period occurs between Tt,stby,1, and
draw clusters 1 and 2. Ta,stby,1 are
generalized to
refer to the
section where the
standby period is
determined.
Specifies that the first Specifies that the Reduce burden.
required measurement for each first required
draw of the 24-hour simulated- measurement for
use test is 5 seconds after the each draw of the
draw is initiated. 24-hour simulated-
use test is 15
seconds after the
draw is initiated.
Requires the electric supply Requires the Reduce burden.
voltage to be within 1 percent of the rated voltage to be
voltage for the entire test. within 2 percent
of the rated
voltage beginning
5 seconds after
the start of a
recovery and
ending 5 seconds
before the end of
a recovery.
Requires maintaining ambient Requires Reduce burden.
temperature for non-heat pump maintaining the
water heaters within a range of ambient
67.5 [deg]F 2.5 temperature for
[deg]F. non-heat pump
water heaters
within a range of
67.5 [deg]F 5 [deg]F,
and with an
average of 67.5
[deg]F 2.5 [deg]F.
Requires maintaining the dry Requires Reduce burden.
bulb temperature for heat pump maintaining the
water heaters within a range of dry bulb
67.5 [deg]F 1 temperature for
[deg]F. heat pump water
heaters within a
range of 67.5
[deg]F 5 [deg]F,
and with an
average of 67.5
[deg]F 1 [deg]F
during recoveries
and an average of
67.5 [deg]F 2.5 [deg]F
when not
recovering.
Requires maintaining the Requires Reduce burden.
relative humidity for heat pump maintaining the
water heaters within a range of relative humidity
50 percent 2 for heat pump
percent. water heaters
within a range of
50 percent 5 percent,
and at an average
of 50 percent
2
percent during
recoveries.
Requires that the heating value States that the To improve the
be corrected to a standard standard repeatability of
temperature and pressure, but temperature is 60 the test
does not state what temperature [deg]F (15.6 procedure.
and pressure is standard or how [deg]C) and the
to correct the heating value to standard pressure
the standard temperature and is 30 inches of
pressure. mercury column
(101.6 kPa).
Provides a method
for converting
heating value
from the measured
to the standard
conditions.
Requires that the manifold Clarifies that the Reduce burden.
pressure be within 10 percent of the tolerance applies
manufacturer recommended value. only to water
heaters with a
pressure
regulator that
can be adjusted.
Requires that the
manifold pressure
be within the
greater of 10 percent
of the
manufacturer
recommended value
or 0.2 inches
water column.
Does not specify the input rate Specifies that the Clarification.
at which the gas supply gas supply
pressure tolerance is pressure
determined. tolerance is to
be maintained
when operating at
the maximum input
rate.
Does not contain procedures for Adds provisions To improve the
modifying the orifice of a regarding the repeatability of
water heater that is not modification of the test
operating at the manufacturer the orifice. procedure.
specified input rate.
Does not specify how to Specifies how to To improve the
calculate the mass removed from calculate the repeatability of
the water heater when mass is mass of water the test
calculated indirectly using indirectly using procedure.
density and volume measurements. density and
volume
measurements.
Does not accommodate testing of Adds a definition To improve the
``low temperature water of ``low representativenes
heaters'' in appendix E. temperature water s and
heater'' in 10 repeatability of
CFR 430.2 and the test
requires low procedure.
temperature water
heaters to be
tested to their
maximum possible
delivery
temperature in
appendix E.
Does not explicitly define the Explicitly states To improve the
test conditions required for that the heat repeatability of
each part of a split-system pump part of a the test
heat pump water heater. split-system heat procedure.
pump water heater
is tested at the
dry bulb
temperature and
relative humidity
conditions
required for heat
pump water
heaters, and that
the storage tank
is tested at the
ambient
temperature and
relative humidity
conditions
required for non-
heat pump water
heaters.
Does not accommodate testing of Requires water To improve the
water heaters that require a heaters designed representativenes
separately-sold hot water to operate with a s of the test
storage tank to properly separately-sold procedure.
operate. hot water storage
tank to use an 80-
gallon unfired
hot water storage
tank for testing.
Does not address water heaters Explicitly states To improve the
with network connection that any repeatability of
capabilities. connection to an the test
external network procedure.
or control be
disconnected
during testing.
Does not accommodate certain Adds a ``drain To improve the
water heaters for which the down'' procedure representativenes
mean tank temperature cannot be to estimate the s of the test
directly measured. mean tank procedure.
temperature for
certain water
heaters for which
the mean tank
temperature
cannot be
directly measured.
[[Page 1560]]
10 CFR 429.70(g) does not allow Extends the Reduce burden.
untested electric instantaneous untested
water heaters to be certified, provisions within
but does allow untested 10 CFR 429.70(g)
electric storage water heaters to include
to be certified. electric
instantaneous
water heaters.
------------------------------------------------------------------------
Additionally, DOE proposes to interpret the statutory definition of
consumer water heater to exclude certain larger capacity heat pump type
units and that such units would be covered as commercial equipment.
DOE has tentatively determined that the proposed amendments
described in section III of this NOPR would not significantly affect
the measured efficiency of consumer and residential-duty commercial
water heaters. Discussion of DOE's proposed actions are addressed in
detail in section III of this NOPR.
III. Discussion
A. Scope of Applicability
This document covers those products that meet the definition of
consumer ``water heater,'' as defined in the statute at 42 U.S.C.
6291(27), as codified at 10 CFR 430.2. This document also covers
commercial water heating equipment with residential applications, i.e.,
``residential-duty commercial water heater'' (10 CFR 431.102).
1. Definitions
In the context of covered consumer products, EPCA defines ``water
heater'' as a product which utilizes oil, gas, or electricity to heat
potable water for use outside the heater upon demand, including--
(a) Storage type units which heat and store water at a
thermostatically controlled temperature, including gas storage water
heaters with an input of 75,000 Btu per hour or less, oil storage water
heaters with an input of 105,000 Btu per hour or less, and electric
storage water heaters with an input of 12 kilowatts or less;
(b) Instantaneous type units which heat water but contain no more
than one gallon of water per 4,000 Btu per hour of input, including gas
instantaneous water heaters with an input of 200,000 Btu per hour or
less, oil instantaneous water heaters with an input of 210,000 Btu per
hour or less, and electric instantaneous water heaters with an input of
12 kilowatts or less; and
(c) Heat pump type units, with a maximum current rating of 24
amperes at a voltage no greater than 250 volts, which are products
designed to transfer thermal energy from one temperature level to a
higher temperature level for the purpose of heating water, including
all ancillary equipment such as fans, storage tanks, pumps, or controls
necessary for the device to perform its function. (42 U.S.C. 6291(27);
10 CFR 430.2)
In addition, at 10 CFR 430.2, DOE defines several specific
categories of consumer water heaters, as follows:
(1) ``Electric instantaneous water heater'' means a water heater
that uses electricity as the energy source, has a nameplate input
rating of 12 kW or less, and contains no more than one gallon of
water per 4,000 Btu per hour of input.
(2) ``Electric storage water heater'' means a water heater that
uses electricity as the energy source, has a nameplate input rating
of 12 kW or less, and contains more than one gallon of water per
4,000 Btu per hour of input.
(3) ``Gas-fired instantaneous water heater'' means a water
heater that uses gas as the main energy source, has a nameplate
input rating less than 200,000 Btu/h, and contains no more than one
gallon of water per 4,000 Btu per hour of input.
(4) ``Gas-fired storage water heater'' means a water heater that
uses gas as the main energy source, has a nameplate input rating of
75,000 Btu/h or less, and contains more than one gallon of water per
4,000 Btu per hour of input.
(5) ``Grid-enabled water heater'' means an electric resistance
water heater that--
(a) Has a rated storage tank volume of more than 75 gallons;
(b) Is manufactured on or after April 16, 2015;
(c) Is equipped at the point of manufacture with an activation
lock and;
(d) Bears a permanent label applied by the manufacturer that--
(i) Is made of material not adversely affected by water;
(ii) Is attached by means of non-water-soluble adhesive; and
(iii) Advises purchasers and end-users of the intended and
appropriate use of the product with the following notice printed in
16.5 point Arial Narrow Bold font: ``IMPORTANT INFORMATION: This
water heater is intended only for use as part of an electric thermal
storage or demand response program. It will not provide adequate hot
water unless enrolled in such a program and activated by your
utility company or another program operator. Confirm the
availability of a program in your local area before purchasing or
installing this product.''
(6) ``Oil-fired instantaneous water heater'' means a water
heater that uses oil as the main energy source, has a nameplate
input rating of 210,000 Btu/h or less, and contains no more than one
gallon of water per 4,000 Btu per hour of input.
(7) ``Oil-fired storage water heater'' means a water heater that
uses oil as the main energy source, has a nameplate input rating of
105,000 Btu/h or less, and contains more than one gallon of water
per 4,000 Btu per hour of input.
The definition for ``grid-enabled water heater'' includes the term
``activation lock,'' which is defined to mean a control mechanism
(either by a physical device directly on the water heater or a control
system integrated into the water heater) that is locked by default and
contains a physical, software, or digital communication that must be
activated with an activation key to enable the product to operate at
its designed specifications and capabilities and without which the
activation of the product will provide not greater than 50 percent of
the rated first-hour delivery of hot water certified by the
manufacturer. 10 CFR 430.2. As specified in this definition, the
control mechanism must be physically incorporated into the water heater
or, if a control system, integrated into the water heater to qualify as
an activation lock. DOE is aware of certain state programs that
encourage water heaters to be equipped with communication ports that
allow for demand-response communication between the water heater and
the utility.\9\ DOE notes that
[[Page 1561]]
presence of such a communication port, in and of itself, would not
qualify as an activation lock for the purpose of classifying a water
heater as a grid-enabled water heater.
---------------------------------------------------------------------------
\9\ On May 7, 2019, the State of Washington signed House Bill
1444, which amended the Revised Code of Washington (RCW) (i.e., the
statutory code in the State of Washington), Title 19, Chapter 19.260
(RCW 19.260). On January 6, 2020, the State of Washington amended
the Washington Administrative Code (WAC) (i.e., the regulatory code
in the State of Washington), Title 194, Chapter 194-24 (WAC 194-24)
(Washington January 2020 Amendment) to align with RCW 19.260.
Similarly, the State of Oregon published a final rule (Oregon August
2020 final rule) on August 8, 2020, which amended the Oregon
Administrative Rules (OAR), Chapter 330, Division 92 (OAR-330-092).
The Washington House Bill 1444 and the Oregon August 2020 final rule
established a definition for electric storage water heater (RCW
19.260.020(14); OAR-330-092-0010(10)), an effective date of January
1, 2021 in Washington and January 1, 2022 in Oregon (RCW
19.260.080(1); OAR-330-092-0015(17)), a requirement that electric
storage water heaters must have a modular demand response
communications port compliant with the March 2018 version of the
ANSI/CTA-2045-A communication interface standard, or a standard
determined to be equivalent (RCW 19.260.080(1)(a)-(b); OAR-330-092-
0020(17)), and, in Oregon, must bear a label or marking on the
products stating either ``DR-ready: CTA-2045-A'' or ``DR-ready: CTA-
2045-A and [equivalent DR system protocol]'' (OAR-330-092-0045(17)).
---------------------------------------------------------------------------
In the April 2020 RFI, DOE requested comment on the definitions
currently applicable to consumer water heaters. 85 FR 21104, 21108
(April 16, 2020). Sections III.A.1.a through III.A.1.e address specific
issues either requested by DOE or submitted by commenters.
a. Electric Heat Pump Storage Water Heater
In the April 2020 RFI, DOE requested feedback on the need for
creating a separate definition for ``electric heat pump storage water
heater,'' similar to the definition in the March 2019 ASHRAE Draft
118.2, or whether the current DOE definitions in 10 CFR 430.2 for
``electric storage water heater'' and ``water heater,'' which include
``heat pump type units,'' would adequately cover such products for the
purpose of performing the DOE test procedure. 85 FR 21104, 21110 (April
16, 2020). Rheem supported the creation of a separate definition for
electric heat pump storage water heaters, specifically to clarify power
rating limits and to include different design types. (Rheem, No. 14 at
p. 3) Rinnai supported the inclusion of a definition for electric heat
pump water heaters but not the creation of a separate product category.
(Rinnai, No. 13 at p. 4) EEI stated that DOE should adopt the March
2019 ASHRAE Draft 118.2 definition for electric heat pump storage water
heaters. (EEI, No. 8 at p. 3) On the other hand, BWC stated that the
definition for ``electric heat pump water heater'' is adequate at this
time. (BWC, No. 12 at p. 2) A.O. Smith stated that the introduction of
the electric heat pump water heater definition from the March 2019
ASHRAE Draft 118.2 is unnecessary and will cause confusion due to the
difference in scope, and that DOE's definitions for heat pump type
units with additional clarification regarding maximum amperage and
input power would be sufficient. (A.O. Smith, No. 20 at p. 2) AHRI
stated that DOE should carefully review the entire heat pump water
heater market, consider how each of the various designs should be
characterized, and consider changes to the definitions, as necessary.
(AHRI, No. 17 at p. 4) NEEA stated that no change to the definition is
needed yet as the ``heat pump type units'' definition is adequate as
written. (NEEA, No. 21 at p. 6) NEEA also requested that DOE clarify
the boundary between residential and commercial heat pump water heaters
for testing purposes and further stated that residential is implied to
include input rates lower than 6 kW,\10\ whereas commercial is implied
to include input rates greater than 12 kW, such that the 6-12 kW range
is ambiguous. (Id. at pp. 1-3)
---------------------------------------------------------------------------
\10\ Power equals amperage times voltage, so the definition of
consumer heat pump type unit corresponds to a maximum power rating
of 6,000 W, or 6 kW (24 A times 250 V equals 6,000 W).
---------------------------------------------------------------------------
DOE's consideration of the March 2019 ASHRAE Draft 118.2 ``electric
heat pump storage water heater'' definition, the comments received in
response to the April 2020 RFI, and a review of the market, lead DOE to
revisit its prior application of the water heater definition in the
context of heat pump type water heaters. DOE is re-evaluating these
terms with additional consideration of the distinction between heat
pump water heater consumer products and commercial products. More
specifically, DOE proposes to clarify the application of the ``heat
pump type'' provision in the EPCA definition of ``water heater.'' DOE
proposes that the ``heat pump type'' provision specifies the criteria
to distinguish consumer water heaters that incorporate heat pumps from
commercial water heaters that incorporate heat pumps.
As noted, EPCA defines water heater to include ``(A) storage type
units which heat and store water at a thermostatically controlled
temperature, including . . . electric storage water heaters with an
input of 12 kilowatts or less; (B) instantaneous type units which heat
water but contain no more than one gallon of water per 4,000 Btu per
hour of input, including . . . electric instantaneous water heaters
with an input of 12 kilowatts or less; and (C) heat pump type units,
with a maximum current rating of 24 amperes at a voltage no greater
than 250 volts, which are products designed to transfer thermal energy
from one temperature level to a higher temperature level for the
purpose of heating water, including all ancillary equipment such as
fans, storage tanks, pumps, or controls necessary for the device to
perform its function.'' (42 U.S.C. 6291(27))
``Storage type units'' and ``instantaneous type units'' are not
exclusive of ``heat pump type units.'' Based on the ``water heater''
definition, an electric heat pump type unit could be covered under the
water heater definition's description of storage type units (if it
heats and stores water at a thermostatically controlled temperature
with an input of 12 kilowatts or less) or instantaneous type unit (if
it heats water and contains no more than one gallon of water per 4,000
Btu per hour of input and has an input of 12 kilowatts or less). EPCA
is not explicit as to whether heat pump type units are considered a
subcategory of storage type units and instantaneous type units.
The November 2016 final rule treated heat pump type units as a
subcategory of the other two types of units listed in the definition of
water heater. Specifically, DOE stated in the November 2016 final rule
that a heat pump water heater with a total rated input of less than 12
kW would be a consumer water heater, as EPCA classifies electric water
heaters with less than 12 kW rated electrical input as consumer water
heaters. 81 FR 79261, 79301-79302 (Nov. 10, 2016). However, upon a
review of EPCA and the water heater market, DOE has tentatively
determined that the interpretation presented in the November 2016 final
rule is not the best reading of EPCA.
The structure of the statutory definition of ``water heater'' in
the Energy Conservation Program for Consumer Products in Part A of
EPCA, lists each type of water heater at equal subparagraph
designations. Therefore, when defining ``water heater'' for the purpose
of determining whether a water heater is a consumer water heater, the
energy use criteria specified for heat pump type units \11\ is to be
applied separately and distinctly from the criteria specified for the
broader categorizations of storage type units \12\ and instantaneous
type units.\13\
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\11\ For heat pump type units EPCA specifies a maximum current
rating of 24 amperes at a voltage no greater than 250 volts. (42
U.S.C. 6291(27)(C))
\12\ For storage type units EPCA specifies gas storage water
heaters with an input of 75,000 Btu per hour or less, oil storage
water heaters with an input of 105,000 Btu per hour or less, and
electric storage water heaters with an input of 12 kilowatts or
less. (42 U.S.C. 6291(27)(A))
\13\ For instantaneous type units EPCA specifies gas
instantaneous water heaters with an input of 200,000 Btu per hour or
less, oil instantaneous water heaters with an input of 210,000 Btu
per hour or less, and electric instantaneous water heaters with an
input of 12 kilowatts or less. (42 U.S.C. 6291(27)(B))
---------------------------------------------------------------------------
This separate consideration of heat pump type units when defining
the scope of the consumer water heater definition is further supported
by
[[Page 1562]]
considering the output capacities associated with the input limits
specified for each type of unit. The electrical requirements for heat
pump type water heaters (i.e., less than or equal to 24 amperes (A) at
250 volts (V) or less) align with common electrical requirements for a
residential electrical circuit.\14\ EPCA's energy use criteria for heat
pump type units corresponds to an input rate of 6 kW.\15\ Whereas,
DOE's interpretation in the November 2016 final rule additionally
applies the 12 kW input rate limit to heat pump type units. A heat pump
type unit with an input rate of 12 kW would have a heating capacity
(i.e., output capacity) of approximately 42 kW, which is 3.6 times the
output heating capacity provided by the largest possible consumer
electric storage type water heater (i.e., 11.8 kW).\16\ While a heat
pump type unit with a 12 kW input capacity could theoretically be
designed and installed in a residential application, a water heating
capacity (i.e., output capacity) of 42 kW would far exceed the water
heating demand of any residential installation.
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\14\ In a safely designed home electrical circuit, a circuit
breaker should only service outlets and/or devices that add up to 80
percent of the maximum current rating for the circuit breaker (i.e.,
a 30 A circuit breaker should only service up to 24 A across all
outlets and/or devices connected to that circuit breaker). Further,
large appliances, such as water heaters, if installed on a dedicated
circuit, should not exceed 80 percent of the circuit rating. See
section 550.12(D) of the 2019 California Electrical Code:
www.nfpa.org/codes-and-standards/all-codes-and-standards/codes-and-standards/free-access?mode=view.
\15\ Power (in watts) is calculated as current (i.e., amperage)
multiplied by voltage. The EPCA criteria of 24 A and 250 V
correspond to a power of 6,000 W (i.e., 24 x 250 = 6,000), or 6 kW.
\16\ A 12-kW electric resistance water heater with an assumed
recovery efficiency of 98 percent would have an output heating
capacity of 11.8 kW (i.e., 12 kW x 0.98 = 11.8 kW). Whereas, an
electric heat pump type water heater with a 12 kW input capacity,
with an assumed recovery efficiency of 350 percent, would have an
output heating capacity of 42 kW (i.e., 12 kW x 3.5 = 42 kW), which
is 3.6 times greater than the 11.8 kW output heating capacity of an
electric resistance water heater with equivalent input capacity.
---------------------------------------------------------------------------
This tentative interpretation is supported by the current market.
DOE reviewed manufacturers' product literature and found no electric
heat pump water heaters marketed towards residential use that were
designed to operate at greater than 24 A at 250 V.
This proposed interpretation of the ``heat pump type'' provision
would define the scope of ``water heater'' for the purpose of Part A of
EPCA. The interpretation would not be applicable in the context of
determining product classes for water heaters. Any such consideration
of product classes would be governed by 42 U.S.C. 6295(q). As stated
previously, ``storage type units'' and ``instantaneous type units'' are
not exclusive of ``heat pump type units.'' The criteria established in
the statutory definition of water heater for each of these types of
units in the definition of ``water heater'' excludes units with
capacities that would be more appropriately addressed as commercial
water heaters.
When considering the unit types included in the water heater
definition (i.e., ``storage type,'' ``instantaneous type,'' and ``heat
pump type'') as separate and distinct elements, the statutory
definition of consumer water heater includes only those heat pump type
units that have a maximum current rating of 24 A at a voltage no
greater than 250 V. Heat pump type water heaters with an input capacity
greater than the 24 A at 250 V do not meet the EPCA definition of a
covered water heater. Instead, such units would be commercial water
heaters, i.e., if a heat pump type water heater has either an amperage
greater than 24 A or a voltage greater than 250 V, under the definition
it would be a commercial water heater.
EPCA defines covered equipment as certain types of industrial
equipment, including storage water heaters and instantaneous water
heaters. (42 U.S.C. 6311(1)(K)) EPCA defines ``industrial equipment,''
in relevant part, as ``any article of equipment [. . .] which is not a
``covered product'' as defined in 42 U.S.C. 6291(a)(2). (42 U.S.C.
6311(2)(A)) In the context of covered equipment, EPCA defines ``storage
water heater'' as a water heater that heats and stores water within the
appliance at a thermostatically controlled temperature for delivery on
demand. Such term does not include units with an input rating of 4,000
Btu per hour or more per gallon of stored water. (42 U.S.C.
6311(12)(A)) The term ``instantaneous water heater'' is defined in the
context of covered equipment as a water heater that has an input rating
of at least 4,000 Btu per hour per gallon of stored water. (42 U.S.C.
6311(12)(B)) Under these EPCA definitions, a heat pump type water
heater that was not defined as a consumer water heater would be either
a commercial storage water heater or a commercial instantaneous water
heater, depending on the input rating.
DOE has tentatively determined that heat pump water heaters, which
operate with a maximum current rating greater than 24 A or at a voltage
greater than 250 V, are more appropriately covered as commercial water
heaters than consumer water heaters.
As discussed in the November 2016 final rule, electric heat pump
water heaters with greater than 24 A at 250 V and a total input rate
less than or equal to 12kW would be covered by the energy conservation
standards for consumer electric storage water heaters. See 81 FR 79261,
79301-79302. (Nov. 10, 2016). These standards for consumer electric
storage water heaters effectively require electric resistance
technology at less than or equal to 55 gallons of rated storage volume
or baseline \17\ heat pump technology at greater than 55 gallons of
rated storage volume. However, section 1.12.3 of the DOE test procedure
at the time \18\ only included heat pump water heaters which have ``a
maximum current rating of 24 amperes (including the compressor and all
auxiliary equipment such as fans, pumps, controls, and, if on the same
circuit, any resistive elements) for an input voltage of 250 volts or
less.'' Therefore, electric heat pump water heaters with greater than
24 A at 250 V were not considered in the analysis of the April 2010
final rule, and, as such, the electric storage water heater standards
are not applicable to these heat pump water heaters. Under the proposed
interpretation in this NOPR, electric heat pump water heaters with
greater than 24 A at 250 V and a total input rate less than or equal to
12kW would be subject to the commercial water heater standards, which
specify a maximum standby loss. 10 CFR 431.110(a). DOE notes that it
has established a test procedure for commercial water heaters (10 CFR
431.106), and any representation made by a manufacturer as to the
energy efficiency or energy use of a commercial water heater must be
based on testing in accordance with the DOE test procedure, and such
representation must fairly disclose the results of such testing. (42
U.S.C. 6314(d)(1))
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\17\ The electric storage water heater energy conservation
standards established by the April 2010 final rule set a minimum
efficiency level that was attainable by all heat pump water heaters
available at the time. Therefore, the standard did not eliminate any
heat pump water heaters from the market.
\18\ At the time of the April 2010 final, rule, the DOE test
procedure for consumer water heaters was last updated by a final
rule published on July 20, 1998. 63 FR 38737.
---------------------------------------------------------------------------
In determining the input rate of a water heater with a heat pump
component for the purpose of classifying such a water heater as either
a consumer water heater or a commercial water heater, DOE would
consider the total input rate, including all heat pump components and
the resistive elements. As specified in the definition of ``water
heater'' and ``commercial heat pump water heater,'' determination of
the rated electric power input includes all ancillary
[[Page 1563]]
equipment. 10 CFR 430.2 and 10 CFR 431.102. Similarly, DOE would
consider all heat pump components and resistive elements in determining
voltage and amperage.
DOE reviewed the electric heat pump water heater market and found
that several new configurations of heat pump water heaters have either
become available or will soon become available on the market. Based its
review of the market, DOE has identified these new configurations as
electric storage water heaters that are heat pump type units.
In the present market, a consumer heat pump water heater typically
consists of an air-source heat pump and a storage tank that are
integrated together into one assembly. This ``typical'' consumer heat
pump water heater uses electricity, operates around 240 volts, and has
two 4,500-watt backup resistance elements within the storage tank that
operate non-simultaneously. The new configurations that DOE identified
include split-system heat pump water heaters (which consist of a
separate heat pump and storage tank that are sold together), heat pump
only models (which are sold without a storage tank but require being
paired with one), ``retrofit-ready'' or ``plug-in'' heat pump water
heaters (which are integrated heat pump and storage tank water heaters
that can operate on a shared 120V/15A circuit and plugged into a
standard 120 V receptacle (i.e., wall outlet)), and ground- or water-
source heat pump water heaters.
Split-system heat pump water heaters are currently available and
used in residential applications; however, they are relatively uncommon
when compared to typical integrated heat pump water heaters. Although
split-system heat pump water heaters are more prevalent outside of the
United States, they are produced by manufacturers that sell water
heaters within the United States. As such, split-system water heaters
may become more prevalent in the U.S. market in the future, and the DOE
test procedure should adequately test these products. The current DOE
test procedure covers split-system heat pump water heaters and the
relevant proposed amendments are discussed in section III.C.8.b of this
document. DOE has tentatively determined that split-system heat pump
water heaters are covered by the current definitions of ``electric
storage water heater'' and ``heat pump type units.''
DOE has identified heat pump water heaters models that are sold
with only the heat pump (heat pump only water heaters) and must be
paired with an external storage tank in the field, with the specific
tank characteristics depending on the hot water requirements of the
installation (i.e., the heat pump can be used with storage tanks of
various storage volumes). Currently, these units are marketed only for
commercial use. However, some models of these units have rated voltage
and amperage values below the limits specified in the ``heat pump type
unit'' consumer water heater definition. Further, DOE has identified
models that will soon enter the market that are marketed for
residential and light-commercial use. To the extent that a heat pump
only water heater is covered by the definition of ``heat pump type
unit'' consumer water heater, it would be subject to the DOE test
procedure for consumer water heaters. DOE proposes to add a definition
to cover heat pump only water heaters to 10 CFR 430.2. This definition
is presented in section III.A.1.c of this document where products with
a similar application are discussed. Test procedure amendments proposed
in this document specific to heat pump only water heaters are discussed
in section III.C.8.c of this NOPR.
DOE reviewed the plug-in (or ``retro-fit ready'') heat pump water
heater market described previously (integrated heat pump and storage
tank water heaters that can operate on a 120V/15A circuit and plugged
into a standard 120 V receptacle (i.e., wall outlet)) and has initially
found that these products are still under development and are not
commercially available at this time. On December 23, 2019, NEEA
published version 7.0 of its Advanced Water Heating Specification,\19\
which includes an appendix that describes plug-in heat pump water
heaters. As reported, these products are being designed as an
integrated heat pump and storage tank for space-constrained
installations (e.g., small closets) and to operate on a shared 120V/15A
circuit. Indications are that plug-in heat pump water heaters will be
marketed for residential use, have input rates at or below the 12 kW
threshold to be considered a consumer electric storage water heater,
and have voltage and amperage levels below the 250 V and 24 A limits to
be considered a ``heat pump type unit.'' Based on the initial
information available, plug-in heat pump water heaters would be covered
by either the current definition of ``electric storage water heater''
or ``heat pump type units.'' As plug-in heat pump water heaters are not
currently available on the market, DOE is not proposing any changes to
the test procedure specific to these products in this NOPR. DOE may
reevaluate this tentative determination at such time as when these
models enter the market.
---------------------------------------------------------------------------
\19\ Version 7.0 of NEEA's Advanced Water Heater Specification
can be found at: www.neea.org/img/documents/Advanced-Water-Heating-Specification.pdf.
---------------------------------------------------------------------------
DOE has also identified heat pump water heaters that use
alternative heat sources (e.g., water- or ground-source) that, although
more commonly installed in commercial applications, do have residential
applications and are at or below the 12kW limit to be considered a
consumer ``water heater.'' Alternative source heat pump water heaters
were not prevalent in the market at the time DOE established the
current consumer water heater test procedure and therefore were not
considered in the development of the current DOE test procedure. 79 FR
40542, 40566-40567 (July 11, 2014).
Significant changes and clarifications to the test setup and test
conditions would be required to appropriately represent the various
alternative source heat pump water heater components and installation
requirements. The current test procedure for consumer water heaters
incorporates draw patterns to represent an average period of use for
the products subject to the test procedure. Section 5.4.1 of appendix
E. Alternative source heat pump water heaters were not considered in
the development of the current draw pattern requirements. Based on a
current review of the market, these water heaters continue to have a
small market share and indications are that they are predominantly used
in commercial applications. DOE currently does not have data as to the
use of such water heaters as installed. Absent such data, DOE is unable
to develop and propose test procedure provisions that would be
representative of such water heaters during an average period of use.
To the extent there is no test procedure for such covered water
heaters, they would not be subject to energy conservation standards.
Because of the limited market share and unavailability of usage data,
DOE has tentatively determined not to propose test procedures for these
products.
Based on the forgoing discussion, DOE has tentatively determined
that the current definitions of ``heat pump type'' and ``electric
storage water heaters'' adequately cover the electric heat pump water
heaters on the market that are representative of residential use,
including ``plug in'' and alternative source heat pump water heaters,
and that a separate definition for ``electric heat pump water heaters''
is not needed at this time. However, as discussed previously in this
NOPR, DOE is
[[Page 1564]]
proposing to add a new definition to cover heat pump only water
heaters.
b. Gas-Fired Heat Pump Storage Water Heater
In the April 2020 RFI, DOE requested feedback on whether a separate
definition for ``gas-fired heat pump storage water heater,'' similar to
the definition in the March 2019 ASHRAE Draft 118.2, was needed or
whether the current DOE definitions in 10 CFR 430.2 for ``gas-fired
storage water heater'' and ``water heater,'' which include ``heat pump
type units,'' would adequately cover such products for the purpose of
performing the DOE test procedure. 85 FR 21104, 21110 (April 16, 2020).
AHRI, A.O. Smith, BWC, EEI, Rheem, Rinnai, and SMTI recommended that
DOE add a separate definition for ``gas-fired heat pump storage water
heater.'' (AHRI, No. 17 at p. 4; A.O. Smith, No. 20 at p. 2; BWC, No.
12 at p. 2; EEI, No. 8 at p. 3; Rheem, No. 14 at p. 3; Rinnai, No. 13
at p. 4; SMTI, No. 19 at p. 2) A.O. Smith further stated that the gas-
fired storage water heater input capacity limit (less than or equal to
75,000 Btu/h) is not appropriate for defining a gas-fired heat pump
storage water heater that is representative of residential
applications. (A.O. Smith, No. 20 at p. 2) AHRI stated that a separate
definition for ``gas-fired heat pump water heater'' is appropriate and
that DOE had already established a definition for it as part of the
July 2014 final rule. (AHRI, No. 17 at p. 4) However, CEC stated there
is no need to add a definition for ``gas-fired heat pump storage water
heater'' because the definition currently in 10 CFR 430.2 for ``gas-
fired storage water heater'' and ``water heater'' includes ``heat pump
type units,'' which adequately covers gas-fired heat pump storage water
heaters. (CEC, No. 11 at p. 2) CEC argued that introducing the new
definition as suggested under the March 2019 ASHRAE Draft 118.2 would
indirectly limit the scope of heat pump water heaters standards by
limiting the size of the gas-fired heat pump water heaters to be
tested. (Id.) NEAA agreed that the current definitions for ``gas-fired
storage water heater'' and ``heat pump units'' are adequate to cover
gas-fired heat pump storage water heaters for purposes of testing, but
the commenter noted there is value in creating a definition for market
clarity. (NEEA, No. 21 at p. 6)
In the July 2014 final rule, DOE defined a ``gas-fired heat pump
water heater'' as ``a water heater that uses gas as the main energy
source, has a nameplate input rating of 75,000 Btu/h (79 MJ/h) or less,
has a maximum current rating of 24 amperes (including all auxiliary
equipment such as fans, pumps, controls, and, if on the same circuit,
any resistive elements) at an input voltage of no greater than 250
volts, has a rated storage volume not more than 120 gallons (450
liters), and is designed to transfer thermal energy from one
temperature level to a higher temperature level to deliver water at a
thermostatically controlled temperature less than or equal to 180
[deg]F (82 [deg]C).'' 79 FR 40542, 40567 (July 11, 2014). DOE also
stated that gas-fired heat pump water heaters are covered by the test
procedure established in the July 2014 final rule. Id. at 79 FR 40549.
The November 2016 final rule replaced this definition with the current
definition of ``gas-fired storage water heater.'' 81 FR 79261, 79320-
79321 (Nov. 10, 2016). The current definition of ``water heater,''
which includes ``heat pump type units'' was added in a final rule
published on February 7, 1989. 54 FR 6062, 6075. DOE reasoned in the
November 2016 final rule that, because the definition of ``gas-fired
heat pump water heater'' is not used in DOE's test procedures or energy
conservation standards for consumer waters, removing this definition
will have no effect on the implementation of DOE's regulations. 81 FR
79261, 79287.
Currently, a water heater that uses gas as the main energy source,
has a nameplate input rating of 75,000 Btu/h or less, and contains more
than one gallon of water per 4,000 Btu per hour of input is a gas-fired
storage water heater. 10 CFR 430.2. If the gas-fired storage water
heater also has a heat pump with a maximum current rating of 24 amperes
at a voltage no greater than 250 volts, is designed to transfer thermal
energy from one temperature level to a higher temperature level for the
purpose of heating water, including all ancillary equipment such as
fans, storage tanks, pumps, or controls necessary for the device to
perform its function, it would be a heat pump type unit. 10 CFR 430.2.
This definition of heat pump type unit is not exclusive of gas-fired
units.
The input rate of models currently in development for residential
application are less than 20,000 Btu/h, which the March 2019 ASHRAE
Draft 118.2 defines as the limit for gas-fired heat pump water heaters,
and which is well below the 75,000 Btu/h limit in DOE's regulations.
Gas-fired heat pump water heaters currently under design will likely
have voltage and amperage requirements below the DOE ``heat pump type
unit'' requirements, as electricity is not the main fuel source.
Recognizing that the market for heat pump type units that are gas-fired
is still developing, limiting coverage to less than 20,000 Btu/h
(consistent with March 2019 ASHRAE Draft 118.2) would not accommodate
the potential for future products designed for residential applications
that may have input rates above 20,000 Btu/h. Therefore, DOE has
tentatively determined that the definitions of ``heat pump type'' and
``gas-fired storage water heaters'' adequately cover the water heaters
that are within the ASHRAE definition of ``gas-fired heat pump water
heaters,'' and a separate DOE regulatory definition is not needed at
this time. Further, as DOE stated in the July 2014 final rule, gas-
fired heat pump water heaters are covered by the DOE test procedure
established in that rule. 79 FR 40542, 40549 (July 11, 2014).
c. Gas-Fired Instantaneous Water Heater
As discussed previously in this document, a gas-fired instantaneous
water heater is a water heater that uses gas as the main energy source,
has a nameplate input rating less than 200,000 Btu/h, and contains no
more than one gallon of water per 4,000 Btu per hour of input. 10 CFR
430.2. In the April 2020 RFI, DOE requested feedback on the typical
application of a specific configuration of gas-fired instantaneous
water heaters, commonly referred to as ``circulating gas-fired
instantaneous water heaters.'' 85 FR 21104, 21113 (April 16, 2020). As
explained in the April 2020 RFI, DOE has found that several
manufacturers produce consumer gas-fired instantaneous water heaters
that are designed to be used with a volume of stored water (usually in
a tank, but sometimes in a recirculating hot water system of sufficient
volume, such as a hydronic space heating or designated hot water
system) in which the water heater does not provide hot water directly
to fixtures, such as a faucet or shower head, but rather replenishes
heat lost from the tank or system through hot water draws or standby
losses by circulating water to and from the tank or other system. Id.
These circulating gas-fired instantaneous water heaters are typically
activated by an aquastat \20\ installed in a storage tank that is sold
separately or by an inlet water temperature sensor. Id. DOE further
stated that while the products identified by DOE are within the
statutory and regulatory definition of a consumer water heater as a
covered product, the design and application of circulating gas-fired
instantaneous water heaters makes testing to the consumer water
[[Page 1565]]
heater test procedure difficult, if not impossible, as these products
are not capable of delivering water at the temperatures and flow rates
specified in the UEF test method. Id.
---------------------------------------------------------------------------
\20\ An ``aquastat'' is a temperature measuring device typically
used to control the water temperature in a separate hot water
storage tank.
---------------------------------------------------------------------------
In response to the April 2020 RFI, AHRI, APGA, Rheem, and Rinnai
recommended generally that DOE amend the regulatory definitions of gas-
fired instantaneous water heaters to exclude models designed
exclusively for commercial use with input rates below the consumer
water heater input rate limit (i.e., <=200,000 Btu/h) and provided
circulating gas-fired instantaneous water heaters as an example. (AHRI,
No. 17 at p. 2; APGA, No. 16 at pp. 1-2; Rheem, No. 14 at p. 2; Rinnai,
No. 13 at p. 2) A.O. Smith addressed circulating gas-fired water
heaters specifically, stating that these models are produced at input
rates both above and below the consumer water heater input rate cut-off
for gas-fired instantaneous water heaters, and that all circulating
water heaters, regardless of input rate, serve commercial applications;
as such, they should be excluded from the consumer water heater
regulations. (A.O. Smith, No. 20 at pp. 1-2) AHRI, Rheem, and Rinnai
stated that these types of water heaters are sold into commercial
building applications and should not be tested using a residential draw
profile, which would not be applicable. (AHRI, No. 17 at p. 11; Rheem,
No. 14 at p. 8; Rinnai, No. 13 at p. 10)
Currently, an enforcement policy \21\ is in place addressing
circulating water heaters. As provided in the enforcement policy, DOE
will not seek civil penalties for the failure to properly certify
covered products or the distribution in commerce by a manufacturer or
private labeler of covered products that are not in compliance with an
applicable energy conservation standard, if the violation occurs on or
before December 31, 2021, with respect to an individual model of water
heater that:
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\21\ Enforcement policy for circulating water heaters is
available at: www.energy.gov/sites/prod/files/2019/09/f66/Enforcement%20Policy-CirculatingWH.92019.pdf.
---------------------------------------------------------------------------
Meets the statutory definition of an instantaneous type of
consumer water heater per 42 U.S.C. 6291(27);
Does not have an operational scheme in which the burner or
heating element initiates and terminates heating based on sensing flow;
Has a water temperature sensor located at the inlet of the
water heater or in a separate storage tank that is the primary
operating temperature means of initiating and terminating heating;
Must be used in combination with a recirculating pump and
either a separate storage tank or water circulation loop in order to
achieve the water flow and temperature conditions recommended in the
manufacturer's installation and operation instructions;
Is designed to provide outlet hot water at a
thermostatically controlled temperature greater than 180 [deg]F; and
Meets the corresponding energy conservation standards in
10 CFR 431.110.
As provided in the enforcement policy, a water heater must first
meet the statutory definition of an instantaneous type of consumer
water heater per 42 U.S.C. 6291(27) in order to be a circulating water
heater. Inherent to being a water heater per 42 U.S.C. 6291(27), a
product must be a ``consumer product.'' DOE's authority under the
Energy Conservation Program for Consumer Products Other Than
Automobiles established by EPCA (42 U.S.C. 6291-6309) applies to
``consumer products.'' (See 42 U.S.C. 6292)
In relevant part, 42 U.S.C. 6291(1) states that a ``consumer
product'' means any article of a type which, to any significant extent,
is distributed in commerce for personal use or consumption by
individuals. Through an examination of product literature, DOE has
found that circulating water heaters are predominately marketed for
commercial applications. However, the input rates of many of the
available models are below the maximum input rate of a consumer water
heater and can therefore be suitable for residential applications. As
such, DOE has tentatively determined that circulating water heaters are
covered ``consumer products.'' Further, circulating water heaters
operate similarly to the heat pump only water heaters discussed in
section III.A.1.a, which DOE tentatively determined are marketed
towards consumers and have residential applications (e.g., they extract
water from a storage tank, heat the water, and return the heated water
to the storage tank). The circulating water heaters currently on the
market circulate water at high flow rates (e.g., greater than 10 gpm)
and are, for the most part, designed to deliver water at a temperature
greater than 180 [deg]F. These characteristics suggest that the
circulating water heaters on the market would not be appropriate for
residential applications. However, when developing the test procedure
currently in appendix E, DOE is required to develop a test procedure
that applied, to the maximum extent practicable, to all water heating
technologies in use and to future water heating technologies. (42
U.S.C. 6295(e)(5)(H)) As a circulating water heater could be designed
to operate in a similar manner to other consumer water heaters (i.e.,
heat pump only water heaters) and at conditions appropriate for
residential applications, DOE is required to amend appendix E to
address these products.
DOE proposes to add the definition described below for circulating
water heaters to 10 CFR 430.2. The proposed definition also covers heat
pump only water heaters which are discussed in section III.A.1.a in
this NOPR. Test procedure amendments for circulating water heaters are
discussed in section III.C.9 of this document.
DOE proposes to define ``circulating water heater'' at 10 CFR 430.2
as ``an instantaneous or heat pump type water heater that does not have
an operational scheme in which the burner, heating element, or
compressor initiates and terminates heating based on sensing flow; has
a water temperature sensor located at the inlet of the water heater or
in a separate storage tank that is the primary means of initiating and
terminating heating; and must be used in combination with a
recirculating pump and either a separate storage tank or water
circulation loop in order to achieve the water flow and temperature
conditions recommended in the manufacturer's installation and operation
instructions.''
With regard to the other gas-fired instantaneous water heaters
referenced by commenters, DOE has also examined the market for gas-
fired instantaneous water heaters with an emphasis on product lines
with input rates both above and below the consumer and commercial input
rate threshold of 200,000 Btu/h. The models with an input rate at or
below the 200,000 Btu/h threshold could be used in consumer
applications, are nearly indistinguishable from water heaters marketed
and used in consumer applications, and are completely self-contained;
that is, no other components would be required for these products to
operate within a residence. As such, DOE has tentatively determined
that these models continue to be considered ``consumer products'' and
are subject to the test procedures and energy conservation standards
for consumer gas-fired instantaneous water heaters.
DOE has also examined gas-fired water heaters with input rates of
200,000 Btu/h or less, containing less than one gallon of water per
4,000 Btu/h of input, and with rated storage volumes greater than 2
gallons. In the July 2014 final rule, storage volume requirements were
removed from the definition of a ``gas-fired instantaneous water
heater.'' 79 FR 40542, 40567 (July 11, 2014). In the December 2016
final
[[Page 1566]]
rule, DOE stated that definitions for consumer water heaters added to
EPCA under the National Appliance Energy Conservation Act of 1987
(NAECA; Pub. L. 100-12 (March 17, 1987)), which amended EPCA, do not
place any limitation on the storage volume of consumer water heaters.
(42 U.S.C. 6291(27); 81 FR 96204, 96210 (Dec. 29, 2016)) DOE further
stated that the energy conservation standards established by EPCA for
consumer water heaters apply to all consumer water heaters regardless
of storage volume. 81 FR 96204, 96210. DOE also acknowledged that its
delay in issuing test procedures for such products, as well as
statements it has made in the past, may have caused confusion about
whether these products are covered by energy conservation standards for
consumer water heaters, and that achieving compliance with the
statutory standards immediately would be quite burdensome for industry.
Id. at 81 FR 96211. As such, DOE stated that it will not enforce the
statutory standards applicable to these products until some point after
DOE finalizes a conversion factor and the converted standards
applicable to those products. Id. DOE has tentatively determined that
the interpretation presented in the December 2016 final rule for gas-
fired instantaneous water heaters with storage volume greater than 2
gallons is still valid.
d. Tabletop Water Heaters
On January 17, 2001, DOE published a final rule (January 2001 final
rule) that established definitions and created a separate product class
for tabletop water heaters. 66 FR 4474. A ``tabletop water heater,''
was defined in the January 2001 final rule as a water heater in a
rectangular box enclosure designed to slide into a kitchen countertop
space with typical dimensions of 36 inches high, 25 inches deep, and 24
inches wide. Id. at 66 FR 4497. The definition for ``tabletop water
heater'' was removed from appendix E as part of the July 2014 final
rule and was inadvertently not added to 10 CFR 430.2. 79 FR 40542,
40567-40568 (July 11, 2014). However, energy conservation standards for
tabletop water heaters are still specified at 10 CFR 430.32(d).
In the April 2020 RFI, DOE requested feedback on whether the
previous definition for ``tabletop water heater'' is still appropriate,
and whether such products should continue to be considered separately
from other classes of consumer water heaters. 85 FR 21104, 21108 (April
16, 2020). AHRI, A.O. Smith, BWC, Rheem, and Rinnai commented that the
definition for ``tabletop water heater'' is still appropriate and
should remain as a separate product class. (AHRI, No. 17 at p. 3; A.O.
Smith, No. 20 at p. 2; BWC, No. 12 at p. 2; Rheem, No. 14 at p. 2;
Rinnai, No. 13 at p. 2) EEI suggested that the definition include a
rated capacity of at least 20 gallons and exclude the phrases
``rectangular box'' and ``designed to slide into a kitchen countertop
space'' to make the definition broader. (EEI, No. 8 at p. 3) Keltech
stated that point-of-use (POU) units may benefit from being classified
as a ``tabletop water heater'' and that a category should be created
for POU water heaters that can be installed under a countertop.
(Keltech, No. 7 at p. 1)
In the January 2001 final rule, DOE separated tabletop water
heaters from the electric storage water heater product class ``due to
strict size limitations for these products.'' 66 FR 4474, 4478 (Jan.
17, 2001). Tabletop water heaters are a unique type of water heater
that are designed to fit into a countertop and provide a working
surface in the installed location; as such, they are inherently size-
constrained. DOE has tentatively determined that excluding the phrases
``rectangular box'' and ``designed to slide into a kitchen countertop
space'' would make the tabletop water heater definition broader but
would also remove the distinction of the key features that distinguish
tabletop water heaters from electric storage water heaters (i.e., the
tabletop water heater product class addresses the very specific size
limitations and location installations associated with these products).
Further, the addition of a minimum rated storage volume of 20 gallons
would define a scope of coverage that might not include the full volume
range of water heaters in a rectangular box enclosure designed to slide
into a kitchen countertop space. Therefore, DOE has tentatively
determined not to add a minimum rated storage volume.
A POU water heater is, in general terms, a water heater that is
located where the hot water is needed (e.g., under a sink or counter).
Water heaters that are installed under sinks or counters are typically
small electric storage water heaters (30 gallons or less) or electric
instantaneous water heaters. For small electric storage water heaters,
these products are currently covered by the definition for electric
storage water heater, which does not have storage volume requirements.
See 10 CFR 430.2. The test procedure for electric storage water heaters
varies slightly depending on the delivery capacity of the water heater,
which is a result of the first-hour rating test. See section 5.4.1 of
appendix E. DOE has tentatively determined that POU or small electric
storage water heaters are adequately covered by the current DOE test
procedure when tested to the very small or low draw patterns. The same
can be said for electric instantaneous water heaters, for which the
test procedure also varies slightly depending on the delivery capacity
of the water heater, which is a result of the Max GPM test. See section
5.4.1 of appendix E.
For the reasons discussed previously, DOE proposes to add the
``tabletop water heater'' definition that was removed from appendix E
in the July 2014 final rule to 10 CFR 430.2.
e. Residential-Duty Commercial Water Heaters
In the April 2020 RFI, DOE requested comment on the definition for
``residential-duty commercial water heater,'' which defines a category
of commercial water heaters that are subject to the consumer water
heater test procedure. 85 FR 21104, 21108 (April 16, 2020). AHRI, A.O.
Smith, Rheem, and Rinnai supported the current definition of
``residential-duty commercial water heater'' and had no recommended
changes. (AHRI, No. 17 at p. 3; A.O. Smith, No. 20 at p. 2; Rinnai, No.
13 at p. 3; Rheem, No. 14 at p. 2) Keltech recommended adding the
intended market for the water heater as another criteria for
determining whether a water heater is a residential-duty commercial
water heater and stated that if a water heater is not intended for sale
in a consumer setting, it should not be held to consumer requirements.
(Keltech, No. 7 at p. 1) DOE acknowledges that some water heaters,
which are intended for commercial use, are covered by the residential-
duty commercial water heater definition and tested and rated to the
consumer water heater test procedure and residential-duty commercial
water heater energy conservation standards. These water heaters have
characteristics that are similar to water heaters with residential
applications and, as such, under 42 U.S.C. 6295(e)(5)(F), cannot be
excluded from being tested and rated using the consumer water heaters
test procedure and residential-duty commercial water heater energy
conservation standards. Further, DOE has tentatively determined that
whether a product is marketed as commercial or residential may not
always be indicative of the intended installation location. For
example, water heaters intended for residential use are sometimes
marketed as ``commercial-grade'' as a means to convey
[[Page 1567]]
reliability.\22\ Therefore, DOE has tentatively determined not to amend
the definition for ``residential-duty commercial water heater.''
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\22\ A water heater designed to be installed in commercial
applications will typically be used more often and be subjected to
environments that are harsher than would be experienced by a water
heater designed to be installed in residential application.
Therefore, a ``commercial-grade'' water heater could be considered
more reliable, as it can operate longer in such an environment
without malfunctioning.
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B. Updates to Industry Standards
The current DOE test procedure in appendix E references the
following industry standards:
ASHRAE 41.1-1986 (Reaffirmed 2006), Standard Method for
Temperature Measurement (ASHRAE 41.1-1986 (RA 2006)); and
ASTM D2156-09, (ASTM D2156-09), Standard Test Method for
Smoke Density in Flue Gases from Burning Distillate Fuels.
ASHRAE 41.1-1986 (RA 2006) was superseded by ASHRAE 41.1-2013 on
January 30, 2013 (ASHRAE 41.1-2013). ASHRAE 41.1-2013 was superseded by
ASHRAE 41.1-2020 on June 30, 2020. Updates to ASHRAE 41.1 are discussed
in section III.B.1.
ASTM D2156-09 was reapproved without modification in 2018 (ASTM
D2156-09 (RA 2018)). Therefore, DOE proposes to update the reference of
ASTM D2156-09 to the most recent industry standard (i.e., ASTM D2156-09
(RA 2018)). ASTM D2156-09 and ASTM D2156-09 (RA 2018) directly
reference ASTM E97-1987 (W1991), which is necessary to perform the
procedures within ASTM D216-09 and ASTM D2156-09 (RA 2018). Therefore,
DOE also proposes to incorporate by reference ASTM E97-1987 (W1991).
ASHRAE maintains a published water heater test procedure titled,
``ANSI/ASHRAE Standard 118.2-2006 (RA 2015), Method of Testing for
Rating Residential Water Heaters'' (ANSI/ASHRAE 118.2-2006 (RA 2015)).
The ANSI/ASHRAE 118.2-2006 (RA 2015) test procedure is similar to the
DOE test procedure that was in effect prior to the July 2014 final
rule, although neither the former nor the current DOE consumer water
heater test procedure reference ANSI/ASHRAE Standard 118.2-2006 (RA
2015). In March 2019, ASHRAE published the March 2019 ASHRAE Draft
118.2, the second public review draft of Board of Standards Review
(BSR) ANSI/ASHRAE Standard 118.2-2006R, ``Method of Testing for Rating
Residential Water Heaters and Residential-Duty Commercial Water
Heaters,'' which DOE referenced in the April 2020 RFI. 85 FR 21104,
21109-21111 (April 16, 2020). In April 2021, ASHRAE published
substantive changes to a previous public review draft \23\ of BSR ANSI/
ASHRAE Standard 118.2-2006R, ``Method of Testing for Rating Residential
Water Heaters and Residential-Duty Commercial Water Heaters.'' (April
2021 ASHRAE Draft 118.2) The March 2019 ASHRAE Draft 118.2 and April
2021 ASHRAE Draft 118.2 are examined together in section III.B.2. Both
the March 2019 ASHRAE Draft 118.2 and April 2021 ASHRAE Draft 118.2 are
similar to the current DOE test procedure but include some differences
throughout, some of which would result in test procedure results
different from the current DOE test procedure.
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\23\ The April 2021 ASHRAE Draft 118.2 shows only the proposed
substantive changes to the March 2019 ASHRAE Draft 118.2. All
sections not included in the April 2021 ASHRAE Draft 118.2 are as
proposed in the March 2019 ASHRAE Draft 118.2 or have not been
changed in a way that their content affects the results of the test
procedure proposed in the March 2019 ASHRAE Draft 118.2.
---------------------------------------------------------------------------
As discussed previously in this document, DOE will adopt industry
test standards as DOE test procedures for covered products and
equipment, unless such methodology would be unduly burdensome to
conduct or would not produce test results that reflect the energy
efficiency, energy use, water use (as specified in EPCA) or estimated
operating costs of that equipment during a representative average use
cycle. 10 CFR part 430, subpart C, appendix A, Section 8(c). While DOE
would only consider adopting through incorporation by reference (IBR) a
finalized version of ASHRAE 118.2, DOE is interested in receiving
comments on the merits of the draft in anticipation of such a
possibility, or to consider incorporating aspects of the draft into a
revised DOE test procedure. The differences between the March 2019
ASHRAE Draft 118.2, the April 2021 ASHRAE Draft 118.2, and the DOE test
procedure are discussed in section III.B.2 of this NOPR.
1. ASHRAE 41.1
As stated previously, ASHRAE 41.1-1986 (RA 2006) was superseded by
ASHRAE 41.1-2013 and ASHRAE 41.1-2013 was superseded by ASHRAE 41.1-
2020. ASHRAE 41.1-2013 removed the aspirated wet bulb psychrometer
descriptions and stated they would be included in the next revision to
ASHRAE 41.6, ``Standard Method for Humidity Measurement.'' ASHRAE 41.6
was updated on July 3, 2014 and included the aspirated wet bulb
psychrometer descriptions that were removed in ASHRAE 41.1-2013. ASHRAE
41.1-2013 also added uncertainty analysis for temperature measurements,
information for thermistor-type devices, descriptions for thermopiles,
and reorganized the standard to be consistent with other ASHRAE
standards. ASHRAE 41.1-2020 added conditional steady-state test
criteria and further updated the standard to meet ASHRAE's mandatory
language requirements.
Section 3.2.1 of appendix E requires that temperature measurements
be made in accordance with ASHRAE 41.1-1986 (RA 2006), and section
3.2.2 of appendix E provides accuracy and precision requirements for
air dry bulb, air wet bulb, inlet and outlet water, and storage tank
temperatures. Sections 5.2.2.1 and 5.3.2 of appendix E effectively
require steady-state operation in which the flow-activated water heater
is operating at the maximum input rate, is supplied with water at a
temperature of 58 [deg]F 2 [deg]F, and delivers water at a
temperature of 125 [deg]F 5 [deg]F.
DOE reviewed ASHRAE 41.1-1986 (RA 2006), ASHRAE 41.1-2013, and
ASHRAE 41.1-2020 and found that the sections most relevant to appendix
E are the temperature measurement sections (i.e., sections 5 through 11
of ASHRAE 41.1-1986 (RA 2006), section 7 of ASHRAE 41.1-2013, and
section 7 of ASHRAE 41.1-2020) \24\ and the steady-state test criteria
added in ASHRAE 41.1-2020. The information in the temperature
measurement sections of the three versions of ASHRAE 41.1 examined does
not vary significantly. The additional steady-state test criteria of
ASHRAE 41.1-2020 varies significantly from and is more stringent than
\25\ the criteria specified in sections 5.2.2.1 and 5.3.2 of appendix
E; however, the appendix E criteria supersedes those in ASHRAE 41.1-
2020. DOE has tentatively determined that updating the reference of
ASHRAE 41.1-1986 (RA 2006) to the most recent version of the industry
standard (i.e., ASHRAE 41.1-2020) would not have a significant effect
on the test results, as the content of the relevant sections of the
ASHRAE 41.1 standards have not changed significantly and the new
[[Page 1568]]
content published in ASHRAE 41.1-2020 is superseded by appendix E. As
such, DOE proposes to update the reference of ASHRAE 41.1-1986 (RA
2006) to ASHRAE 41.1-2020. ASHRAE 41.1-2020 references ASHRAE 41.6-2014
and requires its use when measuring the wet bulb temperature. The wet
bulb temperature is required when testing heat pump water heaters to
appendix E and, therefore, DOE proposes to incorporate by reference
ASHRAE 41.6-2014.
---------------------------------------------------------------------------
\24\ Sections 5 through 11 of ASHRAE 41.1-1986 (RA 2006) were
combined into section 7 of ASHRAE 41.1-2013.
\25\ If adopted, section 5.5.3 of ASHRAE 41.1-2020 would be used
to determine steady-state operation within sections 5.2.2.1 and
5.3.2 of appendix E. Using this criteria, a flow-activated water
heater delivering water between 120 [deg]F and 121 [deg]F, which is
within the current delivery temperature range of 125 [deg]F 5 [deg]F, would not be considered in steady-state due to the
difference in temperature between the average of the sample and the
set point temperature.
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2. ASHRAE 118.2
a. Scope
Section 2 of the March 2019 ASHRAE Draft 118.2 defines the scope of
products covered by the industry test standard more narrowly than the
definitions for consumer water heaters and relevant commercial water
heater definitions contained in EPCA. For example, section 2 of the
March 2019 ASHRAE Draft 118.2 limits the storage volume for storage-
type water heaters to 120 gallons or less and limits the maximum
delivery temperature to 180 [deg]F (82 [deg]C), whereas EPCA does not
define limits on storage volume or maximum delivery temperature (42
U.S.C. 6291(27); 42 U.S.C. 6311(12)(A)-(B).
In the April 2020 RFI, DOE requested comment on whether the March
2019 ASHRAE Draft 118.2 test method could be applied to water heaters
beyond the scope defined in the March 2019 ASHRAE Draft 118.2 to cover
all water heaters included within the scope of DOE's definitions for
consumer water heaters and residential-duty commercial water heaters.
85 FR 21104, 21110 (April 16, 2020). And if modifications to the March
2019 ASHRAE Draft 118.2 would be required, DOE requested comment on
what those modifications should be. Id. CA IOUs and Rinnai expressed
their understanding that the March 2019 ASHRAE Draft 118.2 applies to
all water heaters within the current scope of DOE's test procedure. (CA
IOUs, No. 18 at p. 3; Rinnai, No. 13 at p. 5) A.O. Smith stated that
most aspects of the March 2019 ASHRAE Draft 118.2 could be applied to
water heaters beyond the scope defined in section 2 of the March 2019
ASHRAE Draft 118.2 with similar characteristics. (A.O. Smith, No. 20 at
p. 3) Rheem supported application of the March 2019 ASHRAE Draft 118.2
test method to cover a broader scope, including all water heaters
within DOE's definitions of consumer water heaters. However, Rheem
commented that modification may be required to address key differences,
along with validation testing of any changes. (Rheem, No. 14 at pp. 3)
The April 2021 ASHRAE Draft 118.2 did not propose changes to the
scope; therefore, section 2 of the April 2021 ASHRAE Draft 118.2 is the
same as the March 2019 ASHRAE Draft 118.2. DOE has tentatively reached
a similar conclusion as the commenters that the March 2019 ASHRAE Draft
118.2 and April 2021 ASHRAE Draft 118.2 could be applied to water
heaters that are outside of the scope found in section 2 of the March
2019 ASHRAE Draft 118.2 and within the scope of DOE's current consumer
water heater test procedure. As noted previously in this section, the
March 2019 ASHRAE Draft 118.2 scope limits the maximum rated storage
capacity at 120 gallons and the maximum delivery temperature at 180
[deg]F; whereas the scope prescribed by EPCA and the relevant
implementing regulations does not include these limits. Further, DOE
has found through testing that models with rated storage volumes above
120 gallons or that can deliver water above 180 [deg]F can be tested to
DOE's consumer water heater test procedure. Given the similarities
between the current DOE test procedure and the March 2019 ASHRAE Draft
118.2 and April 2021 ASHRAE Draft 118.2, such models could also be
tested using the ASHRAE test standard. Therefore, DOE has tentatively
determined that the test procedure presented in the March 2019 ASHRAE
Draft 118.2 and the April 2021 ASHRAE Draft 118.2 could be used to test
water heaters outside of the scope presented in section 2 of the March
2019 ASHRAE Draft 118.2.
b. Test Setup
Figures
Section 6 of the March 2019 ASHRAE Draft 118.2 includes new figures
that provide greater detail illustrating how to set up a water heater
for test. For example, a by-pass (purge) loop is added to the inlet
water line in Figures 1 through 8. Additional figures include: A test
set-up for a storage water heater with a side inlet water line and top
outlet water line; a test set-up for an instantaneous water heater with
connections on the top; the placement of a thermal break in the inlet
water line (the thermal break is added to the test set-up to prevent
heat from traveling up the inlet piping into the by-pass loop section,
as discussed in the next subsection); and two configurations for the
thermocouple tree if it needs to be installed through the outlet water
line.
In the April 2020 RFI, DOE requested feedback on whether the
figures in appendix E should be updated to include additional detail,
including the detail provided in the figures in the March 2019 ASHRAE
Draft 118.2. 85 FR 21104, 21110 (April 16, 2020). If thought to be
necessary, DOE asked that commenters address whether the additional
specificity provided in the figures could be too restrictive for the
purpose of the DOE test procedure, or whether such specificity would be
justified by improving reproducibility of test results. Id. AHRI, A.O.
Smith, CA IOUs, CSA, NEEA, Rheem, and Rinnai recommended that the
figures in appendix E be updated to include additional detail in
alignment with ASHRAE 118.2. (AHRI, No. 17 at p. 5; A.O. Smith, No. 20
at p. 3; CA IOUS, No. 18 at p. 3; CSA, No. 10 at p. 3; NEEA, No. 21 at
p. 6; Rheem, No. 14 at p. 4; Rinnai, No. 13 at p. 5) Rheem stated
further that the figures in the March 2019 ASHRAE Draft 118.2 represent
test set-up configurations that have been utilized by the AHRI contract
laboratories and were also developed through a best practices effort to
improve test consistency and repeatability across different labs.
(Rheem, No. 14 at p. 4) However, A.O. Smith suggested that any updates
to the figures in appendix E be used for reference only and not be
required, in order to avoid being overly restrictive. (A.O. Smith, No.
20 at p. 3)
Upon further comparison of the figures within the March 2019 ASHRAE
Draft 118.2 and appendix E, DOE found that the location in which the
inlet temperature is measured in figures 2A, 2B, and 3 of the March
2019 ASHRAE Draft 118.2 is different than in the corresponding figures
2 and 3 within appendix E. In the March 2019 ASHRAE Draft 118.2, the
inlet temperature is measured on the upstream side of the heat trap
formed by the U-bend in the required piping, while in appendix E the
inlet temperature measurement location is on the downstream side of the
U-bend. All figures in the March 2019 ASHRAE Draft 118.2 have the inlet
temperature location on the upstream side of the U-bend, while the
figures in appendix E vary depending on the type of water heater being
tested. Maintaining the same inlet temperature location for all water
heater types would simplify the test setup as compared to the current
requirements of appendix E. Further, given the short pipe distance
between the upstream and downstream side of the U-bend (on the order of
a few inches), it is unlikely that changing the location from the
downstream side to the upstream side would result in a measurable
difference in temperature.
[[Page 1569]]
However, DOE does not have adequate test data to fully understand the
effect that changing the location of the inlet temperature measurement
will have on test results and therefore is not proposing the use of the
inlet temperature locations specified in the March 2019 ASHRAE Draft
118.2. DOE welcomes information or data that may demonstrate any impact
of inlet temperature measurement location on energy efficiency results.
Thermal Break
Section 6 of the March 2019 ASHRAE Draft 118.2 includes new figures
that provide greater detail illustrating how to set up a water heater
for test. These additional figures include the installation location of
a thermal break in the inlet water line. Figure 9 of the March 2019
ASHRAE Draft 118.2 shows the thermal break installed in greater detail
than the other figures and provides more detail on the material
properties of the thermal break. The thermal break is added to the test
set-up to prevent heat from traveling up the inlet piping into the by-
pass loop section. When purging before a draw, any heat that is
transferred from the water heater through the inlet piping to the by-
pass loop section would be lost, as the by-pass loop is replenished
with cold supply water. The thermal break helps to prevent this heat
loss.
In the April 2020 RFI, DOE requested feedback on whether a
definition of ``thermal break'' \26\ should be added to its consumer
water heater test procedure. 85 FR 21104, 21110 (April 16, 2020). AHRI,
A.O. Smith, BWC, CSA, Keltech, NEEA, Rheem, and Rinnai supported the
addition of a definition for ``thermal break'' to the test procedure.
(AHRI, No. 17 at p. 5; A.O. Smith, No. 20 at p. 3; BWC, No. 12 at p. 2;
CSA, No. 10 at pp. 3; Keltech, No. 7 at p. 1; NEEA, No. 21 at p. 6;
Rheem, No. 14 at p. 4; Rinnai, No. 13 at p. 5) However, CEC argued that
there is no need to add the definition to the test procedure since the
definition can be incorporated by referencing a finalized version of
ASHRAE 118.2. (CEC, No. 11 at p. 2)
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\26\ A ``thermal break'' is defined in the March 2019 ASHRAE
Draft 118.2 as a nipple made of material that has thermal insulation
properties (e.g., plastics) to insulate the by-pass loop from the
inlet piping. It should be able to withstand a pressure of 150 psi
and a temperature of 150 [deg]F.
---------------------------------------------------------------------------
In the April 2020 RFI, DOE requested feedback on the necessity of a
thermal break if no by-pass or purge loop is included in the test set-
up. 85 FR 21104, 21110 (April 16, 2020). AHRI, A.O. Smith, and Rinnai
stated that a thermal break should be included in the test set-up
regardless of whether there is a by-pass or purge loop. (AHRI, No. 17
at p. 5; A.O. Smith, No. 20 at p. 3; Rinnai, No. 13 at p. 5) CSA, NEEA,
and Rheem stated that a thermal break is not needed if no by-pass or
purge loop is present. (CSA, No. 10 at p. 4; NEEA, No. 21 at p. 6;
Rheem, No. 14 at p. 4)
Thermal breaks are not typically installed in the field. Therefore,
installation of a thermal break is not representative of an actual
installation configuration. The purpose of a thermal break is to
minimize unrepresentative effects of other parts of the test setup. A
by-pass loop is a method test labs use to ensure inlet water
temperatures are within the bounds of the test procedure (i.e., within
58 [deg]F 2 [deg]F by the first measurement of the draw,
which occurs at either 15 or 5 seconds from the start of draw when
testing to the first-hour rating or 24-hour simulated-use test,
respectively), but its inclusion in the test setup can create a
condition whereby a constant low temperature can remove energy from the
water heater at a higher rate than would be removed in the field. Heat
naturally travels through the inlet piping during standby, and the flow
rates and inlet temperatures required by the test procedure do not
always counteract this heating of the inlet piping before the required
inlet temperature measurements are taken. The addition of a thermal
break can help prevent these unrepresentative tank losses due to the
by-pass loop by creating a barrier between the highly conductive piping
materials. The inclusion of a thermal break in test setups that use a
by-pass loop would likely result in test results that are more
representative than a test setup with a by-pass loop and no thermal
break. However, use of a by-pass loop is not the only possible test
setup for meeting the test conditions within appendix E and it is
unclear the effect that requiring a thermal break in test setups would
have on the results from testing using a setup other than one employing
a by-pass loop. Absent such information DOE is not proposing to require
the use of a thermal break at this time. Therefore, DOE has tentatively
determined that a definition for ``thermal break'' is not necessary to
include, and DOE is not proposing one in this NOPR.
In the April 2020 RFI, DOE requested feedback on whether the
maximum temperature the thermal break must be able to withstand would
appropriately be set at 150 [deg]F, as is set in the March 2019 ASHRAE
Draft 118.2. 85 FR 21104, 21110 (April 16, 2020). AHRI, A.O. Smith,
BWC, CSA, Rheem, and Rinnai commented that a temperature of at least
150 [deg]F is an appropriate temperature for a thermal break to be able
to withstand. (AHRI, No. 17 at p. 5; A.O. Smith, No. 20 at p. 3; BWC,
No. 12 at p. 2; CSA, No. 10 at pp. 3-4; Rheem, No. 14 at p. 4; Rinnai,
No. 13 at p. 5-6) AHRI and BWC further commented that a thermal break
should be made of plastic or another material that is not thermally
conductive. (AHRI, No. 17 at p. 5; BWC, No. 12 at p. 2) Keltech stated
that thermal breaks should be able to withstand a maximum temperature
of at least 200 [deg]F, stating that 150 [deg]F might pose a problem
for water heaters capable of producing more than 125 [deg]F. (Keltech,
No. 7 at p. 1)
The thermal break is installed on the inlet water line, upstream of
the thermocouple measuring the inlet water temperature. DOE examined
its test data and found that, when water was not being drawn off, the
maximum temperature measured by the thermocouple measuring the inlet
water temperature never exceeded 100 [deg]F. Therefore, a thermal break
that is installed upstream of the thermocouple measuring the inlet
water temperature would not experience water temperatures exceeding 100
[deg]F. However, as stated previously, DOE is not proposing to require
the use of a thermal break and, as such, does not need to propose the
maximum temperature the thermal break must be able to withstand.
c. First-Hour Rating
Flow Rate
The April 2021 ASHRAE Draft 118.2 indicates that the flow rate for
water heaters with rated storage volumes less than 20 gallons would be
1.5 0.25 gpm (5.7 0.95 L/min). DOE has
identified consumer water heaters with storage volumes less than 20
gallons and with input rates near or at the maximum input rate
specified at 10 CFR 430.2 (i.e., water heaters with low volume and high
input rate). Section 5.3.3, ``First-Hour Rating Test'' of appendix E
requires that water heaters with a storage volume less than 20 gallons
be tested at 1.0 0.25 gallons per minute (gpm) (3.8 0.95 liters (L)/minute (min)), as opposed to 3.0 0.25
gpm (11.4 0.95 L/min) required for water heaters with rated
storage volumes greater than or equal to 20 gallons. Water heaters with
low volume and high input rates can potentially operate indefinitely at
the 3.0 0.25 gpm (11.4 0.95 L/min) flow rate.
When tested as currently required by appendix E, such products would
have a measured FHR around 60 gallons (227 L) and, therefore, would be
required to use the medium draw pattern, although such models could be
[[Page 1570]]
used in applications similar to water heaters that are required to test
using the high draw pattern (e.g., flow-activated instantaneous water
heaters with high input rates and storage water heaters with greater
than 20 gallons stored water and high input rates and/or volumes). As
such, the current method of testing these products may not best
represent how they are used in the field.
In the April 2020 RFI, DOE requested feedback on the consumer water
heater test procedure with respect to testing the delivery capacity of
non-flow activated water heaters with low volume and high input rate.
85 FR 21104, 21114 (April 16, 2020). If amendments were thought to be
warranted, DOE requested comment on what method(s) would be appropriate
for determining the delivery capacity of such models and what
attributes can be used to distinguish these water heaters from non-flow
activated water heaters more appropriately tested by the FHR test. Id.
Rheem stated that there is a need to update the test procedure for
testing delivery capacity of non-flow activated water heaters with low
volume and high input rate. (Rheem, No. 14 at p. 9) DOE submitted a
comment on this issue to the March 2019 ASHRAE Draft 118.2, and a
solution was proposed in the April 2021 ASHRAE Draft 118.2 in which the
flow rate for water heaters with rated storage volumes less than 20
gallons would be 1.5 0.25 gpm (5.7 0.95 L/min)
instead of the 1.0 0.25 gpm (3.8 0.95 L/min)
currently specified in the consumer water heater test procedure. This
change would allow a water heater that can run continuously (i.e., low
volume and high input rate) to have a FHR that would correspond to the
high draw pattern. Further, lower capacity water heaters would not be
able to continuously deliver hot water at 1.5 gpm, which would result
in them continuing to be rated in a lower draw pattern.
DOE tested three electric storage water heaters with rated storage
volumes below 20 gallons to the current DOE FHR test (i.e., 1.0 0.25 gpm (3.8 0.95 L/min)) and a FHR test at a flow
rate of 1.5 0.25 gpm (5.7 0.95 L/min). All
three electric storage water heaters are rated in the very small draw
pattern (i.e., they have low input rates). The three electric storage
water heaters were tested 4 times to each version of the FHR test
(i.e., 8 tests per unit and 24 tests total). The results of the tests
are shown in Table III.1.
Table III.1--Average First-Hour Rating Based on a Flow Rate of 1.0 gpm
and 1.5 gpm
------------------------------------------------------------------------
Average FHR at Average FHR at
Unit No. 1.0 gpm (3.8 L/ 1.5 gpm (5.7 L/ Change (%)
min) (gallons) min) (gallons)
------------------------------------------------------------------------
1....................... 7.3 7.5 +3.4
2....................... 6.4 6.2 -2.2
3....................... 6.9 7.2 +4.7
------------------------------------------------------------------------
As shown in Table III.1, changing the flow rate from 1.0 gpm to 1.5
gpm resulted in an average change in FHR between -2.2 percent and +4.7
percent. As the FHR rating did not increase above 10 gallons (i.e., the
threshold for determining whether to test to the very small or low draw
patterns during the 24-hour simulated-use test) when tested at 1.5 gpm,
the water heaters would continue to be tested to the very small draw
pattern when tested to the 24-hour simulated-use test.
Based on the testing of the three models, changing the flow rate
during the FHR test for water heaters with a rated storage volume less
than 20 gallons from 1.0 0.25 gpm (3.8 0.95 L/
min) to 1.5 0.25 gpm (5.7 0.95 L/min) would
have a relatively minimal impact on the FHR for water heaters with low
input rates, and the resultant FHR and associated draw pattern for the
24-hour simulated-use test would still be representative of the
expected use in the field. However, for water heaters with high input
rates the change in flow rate could significantly increase the FHR and
result in some models being tested and rated for UEF using a higher
draw pattern, which would provide ratings that are more representative
of their actual use. For these reasons, DOE is proposing to change the
flow rate during the FHR test for water heaters with a rated storage
volume less than 20 gallons from 1.0 0.25 gpm (3.8 0.95 L/min) to 1.5 0.25 gpm (5.7 0.95 L/
min). This proposed change is also consistent with the April 2021
ASHRAE Draft 118.2, and, in development of the final rule, DOE will
consider the flow rate as finalized in the update to ASHRAE 118.2.
Initiation Criteria
The April 2021 ASHRAE Draft 118.2 includes additional criteria
defining the start of the FHR test, as compared to DOE's test
procedure. Section 5.3.3.3 of appendix E of the current DOE test
procedure states that prior to the start of the FHR test, if the water
heater is not operating (i.e., heating water), initiate a draw until
cut-in \27\ (i.e., when the water heater begins heating water). The
draw is then terminated any time after cut-in, and the water heater is
operated until cut-out.\28\ Once the maximum mean tank temperature is
observed after cut-out, the initial draw of the FHR test begins.
Section 7.3.3.3 of the April 2021 ASHRAE Draft 118.2 specifies that the
draw preceding the initial draw of the FHR test must proceed until the
outlet temperature drops 15 [deg]F below the maximum outlet temperature
observed, or until the draw time limit \29\ is reached. If the draw
time limit is reached before the outlet temperature drops 15 [deg]F
below the maximum outlet temperature observed, then the main heating
source of the water heater is shut off and the draw is continued until
the outlet temperature has dropped 15 [deg]F below the maximum outlet
temperature. Requiring the outlet temperature to drop 15 [deg]F below
the maximum outlet temperature may provide a more consistent starting
condition for the FHR test compared to the pre-conditioning method
specified in the current DOE test procedure because draws of varying
lengths can create different internal tank temperature profiles. Thus,
the additional requirement to tie the length
[[Page 1571]]
of the initial draw to a specific outlet temperature, which in some
cases would extend the draw length as compared to the current DOE test
procedure, could increase the repeatability of the FHR test.
---------------------------------------------------------------------------
\27\ ``Cut-in'' is defined in section 1 of appendix E as ``the
time when or water temperature at which a water heater control or
thermostat acts to increase the energy or fuel input to the heating
elements, compressor, or burner.''
\28\ ``Cut-out'' is defined in section 1 of appendix E as ``the
time when or water temperature at which a water heater control or
thermostat acts to reduce to a minimum the energy or fuel input to
the heating elements, compressor, or burner.''
\29\ The draw time limit is the rated storage capacity divided
by the flow rate times 1.2 (i.e., for a 75-gallon water heater the
draw time limit would be 30 minutes, or 75 gallons divided by 3 gpm
times 1.2).
---------------------------------------------------------------------------
The March 2019 ASHRAE Draft 118.2 specified two criteria for
terminating the water draw prior to the start of the FHR test: A 15
[deg]F drop in outlet temperature from the maximum outlet temperature
observed and a cut-in. The draft requirement for a cut-in was replaced
with the draw time limit in the April 2021 ASHRAE Draft 118.2.
In the April 2020 RFI, DOE requested feedback on whether the
addition of an outlet temperature drop criterion for terminating the
water draw prior to the start of the FHR test within the March 2019
ASHRAE Draft 118.2 is appropriate and/or necessary. 85 FR 21104, 21109
(April 16, 2020). If an outlet temperature drop criterion is
appropriate, DOE requested comment and data on whether 15 [deg]F is
sufficiently representative, given consumer expectation, or whether a
different threshold should be considered. Id. DOE also requested
information on any potential impact to the testing burden that would
result from an outlet temperature drop criterion. Id. Further, DOE
requested comment on how to address water heaters that would not meet
both initiation criteria (i.e., both a cut-in and an outlet temperature
drop) due to the ability to continuously deliver hot water at the
prescribed test conditions. Id. AHRI generally agreed that the 15
[deg]F drop is sufficiently representative. However, AHRI stated there
are oil-fired water heaters available that cannot achieve this
temperature drop. AHRI recommended that additional review and testing
be done to determine how to address water heaters that would not meet
both initiation criteria (i.e., the 15 [deg]F drop in outlet water
temperature and a cut-in). (AHRI, No. 17 at p. 4) A.O. Smith, BWC,
NEEA, Keltech, Rheem, and Rinnai agreed with AHRI's statements. (A.O.
Smith, No. 20 at p. 2; BWC, No. 12 at p. 3; Keltech, No. 7 at p. 1;
NEEA, No. 21 at p. 5; Rheem, No. 14 at p. 2; Rinnai, No. 13 at p. 3)
CSA stated that it is part of a working group for ASHRAE Draft 118.2 to
address this issue. (CSA, No. 10 at p. 2) NEEA stated that for water
heaters with enough output capacity to never drop 15 [deg]F, the FHR
test is not necessary, and the water heater should be tested to the Max
GPM test, even if the water heater is not technically flow-activated.
(NEEA, No. 21 at p. 5)
The combination of the 15 [deg]F drop in outlet water temperature
and the draw time limit criteria to the start of the FHR test would
provide a more repeatable pre-FHR draw, as the criteria to end the draw
would be explicitly stated (in contrast to the current test procedure,
which allows for any length of pre-FHR test draw, as long as a cut-in
occurs before the end of the draw). Because the pre-FHR test draw would
be more repeatable, the available energy content of the tank at the
start of the FHR test would be more consistent among different test
runs. In both the current DOE test procedure and the procedure in the
April 2021 ASHRAE Draft 118.2, the FHR test is initiated after a cut-
out from the recovery that occurs due to the pre-FHR test draw.
Therefore, in both cases, the water heater can be considered ``fully
heated'' and to have similar internal energy content, although
differences may be present due to the internal water temperature
gradient throughout the tank. However, it is unclear how these
differences in internal tank temperature will affect the test results.
Absent information as to the impact of the differences in internal tank
temperature on the test results, DOE is not proposing to amend appendix
E to include the pre-FHR test conditioning proposed in the April 2021
ASHRAE Draft 118.2.
Additionally, in the April 2020 RFI, DOE raised concerns over high
input rate water heaters that can heat water quicker than it is being
drawn off. 85 FR 21104, 21113-21114 (April 16, 2020). The solution \30\
presented in the April 2021 ASHRAE Draft 118.2 was the addition of a
draw time limit, which eliminates the chances of an indefinite water
draw. The procedure currently in appendix E \31\ also would not allow
an indefinite draw and, as stated previously, it is unclear the effect
the draw time limit proposal would have on test results. Therefore, DOE
is not proposing to include the draw time limit within appendix E.
---------------------------------------------------------------------------
\30\ The draw time limit solution was the result of the working
group in which CSA stated it was a part of. (CSA, No. 10 at p. 2)
\31\ Appendix E requires that the pre-FHR test draw be
terminated after the water heater initiates a recovery.
---------------------------------------------------------------------------
DOE agrees in principle with NEEA that the Max GPM test may provide
a representative value of delivery capacity and could be used to
determine the appropriate draw pattern of a water heater with a
sufficiently high input rate and low storage volume, despite not being
flow-activated. However, it is unclear at this time how these types of
non-flow activated water heaters could be separated from other non-flow
activated water heaters that are appropriately tested with the FHR test
and would be inappropriately tested with the Max GPM test.
Minimum Outlet Temperature
Section 7.3.3.3 of the March 2019 ASHRAE Draft 118.2 and section
7.3.3.4 of the April 2021 ASHRAE Draft 118.2 include additional
criteria regarding water draws during the FHR test, as compared to the
current DOE test procedure. The FHR test required in section 5.3.3 of
appendix E specifies a series of water draws over the course of one
hour. After each water draw is initiated, the draw is terminated when
the outlet water temperature decreases 15 [deg]F from the maximum
outlet water temperature measured during the draw. For example, if
after initiating a water draw, the outlet water temperature reaches a
maximum temperature of 125 [deg]F, the water draw would continue until
the outlet water temperature drops to 110 [deg]F, at which time the
water draw would be terminated. Section 7.3.3.4 of the April 2021
ASHRAE Draft 118.2 specifies that water draws during the FHR test
terminate if either: (1) The outlet water temperature decreases 15
[deg]F from the maximum outlet water temperature measured during the
draw, or (2) the outlet water temperature decreases to 105 [deg]F,
regardless of the maximum outlet water temperature measured during the
draw. Setting a minimum temperature threshold of 105 [deg]F would
reflect that in practice because consumers would likely stop drawing
water when it gets below 105 [deg]F, as the water would no longer be
considered ``hot.''
In the April 2020 RFI, DOE requested feedback on whether the
addition of a minimum outlet temperature as a criterion for terminating
draws during the FHR test is appropriate and/or necessary. 85 FR 21104,
21109 (April 16, 2020). If a minimum outlet temperature criterion is
appropriate, DOE requested comment and data on whether 105 [deg]F would
be sufficiently representative given consumer expectation, or whether a
different threshold should be considered. Id. DOE also requested
information on any potential impact this minimum outlet temperature may
have on testing burden. Id. BWC and NEEA supported the minimum outlet
temperature of 105 [deg]F for terminating draws of the FHR test. (BWC,
No. 12 at p. 2; NEEA, No. 21 at p. 5) Rheem supported a minimum outlet
temperature, but suggested a 100 [deg]F limit would be more appropriate
and would better represent usable hot water temperatures, especially
when considering electric water heaters used for point-of-use, such as
handwashing applications. (Rheem, No. 14 at p. 3)
[[Page 1572]]
AHRI and Rinnai stated that a 15 [deg]F drop in outlet temperature or
105 [deg]F minimum outlet temperature, whichever is higher, would be
sufficiently representative. (AHRI, No. 17 at p. 4; Rinnai, No. 13 at
p. 4) A.O. Smith and Rheem suggested more testing and investigation are
necessary before any decisions are made. (A.O. Smith, No. 20 at p. 2;
Rheem, No. 14 at p. 3) CSA stated that, when testing to the March 2019
ASHRAE Draft 118.2, all draws would be terminated at 105 [deg]F
regardless of outlet temperature, but stated that this can potentially
create a bias for conducting the procedure at the higher end of 125
5 [deg]F tolerance. CSA further stated that some water
heaters start stacking \32\ after the first draw, resulting in the
outlet temperature going above 130 [deg]F during the FHR test, and
questioned how that would affect the overall FHR and draw pattern bin.
(CSA, No. 10 at p. 2)
---------------------------------------------------------------------------
\32\ ``Stacking'' refers to when a storage water heater has hot
water within the storage tank that is well above the temperature
that is typically stored, which can result from successive short
duration draws in a short amount of time. During typical operation,
a draw removes hot water from the top of the storage tank, and the
removed water is replaced with cold water that enters near the
bottom the tank. The thermostat that controls the burner or element
operation is also located near the bottom of the tank. Repeated
short-duration draws result in multiple ``bursts'' of cold water
entering the bottom of the tank; however, because the draws are
short-duration, the total amount of water drawn is relatively small,
and the temperature at the top of the tank may remain ``hot'' at the
target setpoint. These short bursts of cold water entering near the
thermostat may trigger a cut-in, and the water heater will begin
heating despite the temperature at the top of the tank still being
hot at the target setpoint. As the already-hot tank is being heated
further, the temperature within the tank increases above the
temperature that the water heater typical operates.
---------------------------------------------------------------------------
Based on a review of existing test data, the 105 [deg]F outlet
temperature criteria would affect only a small number of tests, if any.
The test currently requires that the draw be terminated after a 15
[deg]F drop in outlet temperature, and the outlet temperature is
required to be between 120 [deg]F and 130 [deg]F when setting the
thermostat. Therefore, the outlet temperature is unlikely to be below
105 [deg]F during the test, as most draws should terminate before that
point. The maximum outlet temperature of the draw would have to be
below 120 [deg]F for the 105 [deg]F criteria to be triggered. As a
result, DOE understands CSA's comment that all draws will be terminated
at 105 [deg]F, if tested to ASHRAE Draft 118.2, to be incorrect.
Section 7.3.3.4 of the April 2021 ASHRAE Draft 118.2 includes a
statement that requires the draw be terminated at 105 [deg]F or when
the outlet temperature is 15 [deg]F below the maximum outlet
temperature measured during the draw, ``whichever is higher.''
Therefore, if the maximum outlet temperature of a draw was 125 [deg]F,
for example, then the draw would end after a 15 [deg]F drop, or once
the outlet water temperature is 110 [deg]F, which is higher than 105
[deg]F. Also, Rheem's suggestion of a 100 [deg]F limit to address
handwashing water heaters would not be appropriate for water heaters
generally and would be more appropriately addressed as part of
development of a method to appropriately test such water heaters (see
section III.C.7). DOE is not proposing to add the 105 [deg]F minimum
outlet temperature criteria to the FHR test draw termination criteria,
as further test data is needed to assess the effect on the FHR test
results.
Scaling of the Last Draw Volume
Section 5.3.3.3 of appendix E includes a provision for the FHR test
requiring that if the final draw is not initiated prior to one hour
from the start of the test, then a final draw is imposed at the elapsed
time of one hour. In this situation, calculations presented in section
6.1 of appendix E are used to determine the volume drawn during the
final draw for purposes of calculating FHR. The volume of the final
draw is scaled based on the temperature of the water delivered during
the final draw as compared to the temperature of the water delivered
during the previous draw. The calculated final draw volume is added to
the total volume drawn during the prior draws to determine the FHR. The
April 2021 ASHRAE Draft 118.2 does not include a final draw volume
scaling calculation for the case in which a draw is not in progress at
one hour from the start of the test and a final draw is imposed at the
elapsed time of one hour. Instead, the April 2021 ASHRAE Draft 118.2
method calculates FHR as the sum of the volume of hot water delivered
without any scaling of the final draw.
The methodology for conducting the FHR test, and in particular the
issue of whether to scale the final draw, was considered by DOE in a
final rule that was published on May 11, 1998 (May 1998 final rule). In
the May 1998 final rule, DOE determined that scaling the final draw
volume based on the outlet water temperature was appropriate and was
included to adjust the volume of the last draw to account for the lower
heat content of the last draw compared to the earlier draws with fully
heated water. 63 FR 25996, 26004-26005 (May 11, 1998).
In the April 2020 RFI, DOE requested comment on whether the scaling
of final draw volume should be maintained as part of the FHR
calculation, in the case that a draw is not initiated prior to one hour
from the start of the test but is imposed at that time before the water
has been heated to the specified temperature to initiate the draw. 85
FR 21104, 21111 (April 16, 2020). DOE further requested feedback on the
effect that removing the scaling of the final draw volume would have on
the rated FHR, draw pattern, and rated UEF values of the various types
of non-flow activated water heaters that are tested to the FHR test.
Id. In response, AHRI, A.O. Smith, BWC, Rheem, Rinnai, and SMTI
suggested that DOE remove the final draw volume scaling calculation,
which would be consistent with the March 2019 ASHRAE Draft 118.2.
(AHRI, No. 17 at p. 6; A.O. Smith, No. 20 at p. 3; BWC, No. 12 at p. 3;
Rheem, No. 14 at p. 5; Rinnai, No. 13 at p. 6; SMTI, No. 19 at p. 3)
AHRI, A.O. Smith, Rinnai, and Rheem further stated that removing the
final draw volume scaling would have minimal impact on the rated FHR,
draw pattern, and rated UEF values. (AHRI, No. 17 at p. 6; A.O. Smith,
No. 20 at p. 3; Rinnai, No. 13 at p. 6; Rheem, No. 14 at p. 5) CSA
stated that the current final draw volume scaling method should be
maintained and that a water heater delivering water at 106 [deg]F
should not be equal to a water heater delivering water at 110 [deg]F.
According to CSA, the outlet water temperatures would most likely be
tempered by the end user, and the water heater delivering 110 [deg]F
water would supply more tempered water than a water heater delivering
106 [deg]F, even though the volume of the last draw, as measured, would
be roughly the same. CSA stated further that removing the scaling of
the final draw volume could possibly move water heaters to the next
highest draw pattern. (CSA, No. 10 at p. 5)
The scaling of the final draw accounts for the possible lower heat
content of the last draw as compared to earlier draws. The test
procedure specifies a constant flow rate throughout testing. The flow
rate is fixed, and, as water is drawn, the water temperature decreases.
In practice, water used by the consumer is typically at a lower
temperature than is delivered by the water heater (i.e., water drawn
from the water heater is mixed with water from the cold tap). The flow
rate of water delivered to the consumer by a faucet or showerhead is
fixed by the faucet or showerhead. As the heat content of the water
delivered by the water heater decreases, the flow rate of water from
the water heater is increased to maintain the temperature of the mixed
water delivered by the faucet
[[Page 1573]]
or showerhead (i.e., in practice, as water temperature decreases, the
flow rate of water from the water heater is increased). Thus, DOE has
tentatively determined that scaling the final draw volume based on
outlet temperature is more representative of the actual use in the
field.
Further, removing the scaling of the final draw volume would result
in many FHR values having to be recertified as many models have the
final draw imposed at the one-hour mark (only those models that
initiated their final draw prior to 1 hour would not be affected).
Because the change is to the calculation of FHR only, retesting would
not be needed unless the resulting FHR value required a new 24-hour
simulated-use test due to a change in the applicable draw pattern bin
(e.g., if the FHR increases such that a model moves from the medium to
the high draw pattern). DOE agrees with commenters that most models
would not require a new 24-hour simulated-use test. However, any
retesting would be a burden on manufacturers and, as stated previously,
removing the scaling provisions would result in a less representative
test.
Removing or amending the scaling of the final draw volume would
change the FHR value, which could change the required draw pattern to
use for the simulated-use test, as defined in section 5.4.1 of appendix
E. The current draw pattern thresholds were determined based on the
current final draw scaling methodology, and are therefore
representative of actual use only when used with FHR values based on
the current final draw scaling methodology. Removing or amending the
scaling of the final draw volume could require adjusting the draw
pattern thresholds to ensure that the applicable draw patterns (based
on FHR value thresholds) remain representative of actual use.
The FHR metric is a method to compare the amount of usable water
that a water heater can produce in a given amount of time. As long as
the metric is applied consistently throughout the market, the consumer
can use it to make comparisons among different models. Removing the
scaling of the final draw volume may increase test burden on some
manufacturers while resulting in a less representative test, and could
require an update to the draw pattern thresholds. As described, changes
to the draw pattern threshold could result in water heaters being
classified in a lower draw pattern than they are currently, and it is
uncertain as to the extent the reclassification would result in a test
procedure that is representative for such models. Therefore, DOE has
tentatively determined not to remove or amend the scaling of the final
draw volume.
In response to the April 2020 RFI, SMTI stated that, if the scaling
of the final draw volume was maintained, the equation should be amended
to use the inlet water temperature as opposed to the minimum outlet
temperature of the previous draw. According to SMTI, this change would
make the overall calculation more representative of the energy
availability in the final draw. (SMTI, No. 19 at p. 3-4) However, while
basing the scaling calculation on inlet water temperature as opposed to
outlet water temperature would be more representative of the energy
availability in the tank, it would not be more representative of the
energy availability in the final draw. The energy that is useful to the
consumer is based on the energy of water delivered at a temperature at
or above the consumer's desired temperature. The consumer's desired
temperature is approximated in the FHR test by the minimum delivery
temperature of the draw and not the inlet water temperature. Therefore,
DOE has tentatively determined that scaling the final draw volume based
on the inlet water temperature would result in a less representative
test and a metric that could mislead the consumer as to how much hot
water they actually have available. Further, the change suggested by
SMTI to base the scaling of the final draw volume on inlet water
temperature would result in a FHR value that is higher than under the
current DOE test procedure, but to a lesser degree than if the
temperature scaling were removed. As stated, DOE has tentatively
determined that amending scaling of the final draw volume to use the
inlet water temperature as opposed to the minimum outlet water
temperature would result in a less representative test and, therefore,
DOE is not proposing this change.
d. 24-Hour Simulated-Use Test
Initiation Criteria
Similar to the initiation criteria discussed in section III.B.2.c
for the FHR test, section 7.4.2 of the April 2021 ASHRAE Draft 118.2
includes criteria for a pre-24-hour simulated-use test draw, which ends
after either the outlet temperature drops by 15 [deg]F or the draw time
limit is reached. Section 5.4.2 of appendix E currently requires that
the water heater sit idle for 1 hour prior to the start of the 24-hour
simulated-use test; during which time no water is drawn from the unit
and no energy is input to the main heating elements, heat pump
compressor, and/or burners. Appendix E provides no instruction on how
to condition the tank prior to this one hour. However, as discussed in
section III.B.2.c, it is unclear how the outlet temperature drop
criteria and the draw time limit will affect the internal tank
temperature at the start of the 24-hour simulated-use test and how this
difference in internal tank temperatures will affect the test results.
Therefore, DOE is not proposing to amend appendix E to include the
preconditioning proposed in the April 2021 ASHRAE Draft 118.2. DOE
welcomes data that provide information regarding the impact of the
preconditioning provisions in the April 2021 ASHRAE Draft 118.2 on the
UEF result.
Recovery Efficiency
Section 8.3.2 of the March 2019 ASHRAE Draft 118.2 includes
language specifying that, when the first recovery of the 24-hour
simulated-use test ends during a draw, the first recovery period
extends until the end of that draw. The first recovery period is used
in section 8.3.2 of the March 2019 ASHRAE Draft 118.2 and section 6.3.2
of appendix E to calculate recovery efficiency. DOE's test procedure
does not explicitly address how to calculate recovery efficiency if the
first recovery period ends during a draw. A recovery period is defined
in section 1 of appendix E as ``the time when the main burner of a
storage water heater is raising the temperature of the stored water.''
Each of the parameters in the recovery efficiency equation are recorded
from the ``beginning of the test to the end of the first recovery
period following the first draw.'' The DOE test procedure does not
explicitly state whether values are recorded at the end of the recovery
period that ends after the initiation of the first draw, or at the end
of a recovery period that occurs after the end of the first draw.
In the April 2020 RFI, DOE requested feedback on whether additional
specification should be added to appendix E addressing the first
recovery period ending during a draw. 85 FR 21104, 21111 (April 16,
2020). DOE further requested that if extending the first recovery
period to the end of the draw is thought to be appropriate, whether the
test procedure should also address the situation where a second
recovery is initiated prior to the ending of the draw. Id. DOE also
requested how to appropriately find the maximum mean tank temperature
after cut-out following the recovery period. Id. AHRI, A.O. Smith, CSA,
Rheem, and Rinnai generally supported adding a specification in
appendix E to address the first recovery period ending during a draw.
(AHRI, No. 17 at p. 7; A.O.
[[Page 1574]]
Smith, No. 20 at p. 3; CSA, No. 10 at p. 5; Rheem, No. 14 at p. 5;
Rinnai, No. 13 at p. 7) AHRI, A.O. Smith, Rheem, and Rinnai supported
extending the first recovery period to the end of the draw to include
all water heater activity up to and including the end of the draw.
(AHRI, No. 17 at p. 7; A.O. Smith, No. 20 at p. 3; Rheem, No. 14 at p.
5; Rinnai, No. 13 at p. 7) AHRI and Rheem recommended that the maximum
mean tank temperature just after the first cut-out be used. (AHRI, No.
17 at p. 7; Rheem, No. 14 at p. 5) CSA recommended that for the other
scenarios outlined by DOE, testing should be conducted to determine the
proper procedure. (CSA, No. 10 at p. 5) No comments were received
directly addressing the issue of when a second recovery starts prior to
the end of the draw in which the first recovery ended.
The situation in which a recovery ends during a draw likely occurs
during draws with a low enough flow rate that the water heater can heat
water more quickly than the draw is removing. The energy used for the
recovery efficiency calculation includes energy used to heat water and
auxiliary energy; therefore, the energy associated with the first
recovery period should represent the entire draw to capture all energy
use. Commenters generally agreed that the maximum mean tank temperature
measured after the recovery should be right after cut-out (i.e., in the
middle of the draw). After cut-out, as the draw continues, the mean
tank temperature will drop as heated water is replaced by cold inlet
water; therefore, the mean tank temperature immediately after cut-out
will be the maximum observed. As such, DOE proposes to explicitly
provide that when the first recovery ends during a draw, the first
recovery period is extended to the end of the draw and the mean tank
temperature measured immediately after cut-out is used as the maximum
mean tank temperature value in the recovery efficiency calculation.
On January 31, 2020, DOE published a Notice of Decision and Order
\33\ (Decision and Order) by which a test procedure waiver for certain
basic models was granted to address the issue of a second recovery
initiating during the draw during which the first recovery ended. 85 FR
5648. The Decision and Order prescribes an alternate test procedure
that extends the first recovery period to include both the first and
second recoveries. Id. at 85 FR 5652. In the context of the Decision
and Order, DOE determined that the consideration of delivered water
mass and inlet and outlet temperatures until the end of the draw is
appropriately representative, and, therefore, the entire energy used
from both recoveries is included. Id. at 85 FR 5651-5652.
---------------------------------------------------------------------------
\33\ Notice of Decision and Order in response to BWC petition
for waiver is available at: www.regulations.gov/document?D=EERE-2019-BT-WAV-0020-0008.
---------------------------------------------------------------------------
In the April 2020 RFI, DOE requested feedback on whether the
equation for recovery efficiency for water heaters with a rated storage
volume greater than or equal to 2 gallons (7.6 L) should be updated to
address when the recovery period lasts for more than one draw. 85 FR
21104, 21111 (April 16, 2020). CSA, EEI, NEEA, Rheem, and Rinnai
recommended that DOE update the recovery efficiency calculation to
account for the period extending beyond one draw to increase clarity.
(CSA, No. 10 at p. 5; EEI, No. 8 at p. 4; NEEA, No. 21 at p. 6; Rheem,
No. 14 at p. 6; Rinnai, No. 13 at p. 7) This change was presented in
the March 2019 ASHRAE Draft 118.2 and is in the Notice of Decision and
Order. 85 FR 5648, 5652 (Jan. 31, 2020). Consistent with the published
Notice of Decision and Order and as supported by commenters, DOE
proposes to update the recovery efficiency equation to specify
accounting for the mass of water drawn for all draws initiated during
the recovery period. As such, DOE is proposing to amend appendix E
consistent with the alternate test procedure in the Decision and Order.
Standby Period
Appendix E includes a standby \34\ period measured between the
first and second draw clusters,\35\ during which data is recorded that
is used to calculate the standby heat loss coefficient. See section
5.4.2 of appendix E. Sections 7.4.2.1 and 7.4.2.2 of the March 2019
ASHRAE Draft 118.2 and sections 7.4.3.1 and 7.4.3.2 of the April 2021
ASHRAE Draft 118.2 add a condition that the standby period data can be
recorded between the first and second draw clusters only if the time
between the observed maximum mean tank temperatures after cut-out
following the first draw cluster to the start of the second draw
cluster is greater than or equal to 6 hours. Otherwise, the standby
period data would be recorded after the last draw of the test. This
condition would provide a sufficiently long standby period to determine
standby loss, which might make this calculation more repeatable and the
results more representative of standby losses experienced in an average
period of use. However, this might also cause the test to extend beyond
a 24-hour duration.
---------------------------------------------------------------------------
\34\ ``Standby'' is defined in section 1.12 of appendix E as
``the time, in hours, during which water is not being withdrawn from
the water heater.''
\35\ A ``draw cluster'' is defined in section 1 of appendix E as
``a collection of water draws initiated during the 24-hour
simulated-use test during which no successive draws are separated by
more than 2 hours.'' There are two draw clusters in the very small
draw pattern and three draw clusters in the low, medium, and high
draw patterns.
---------------------------------------------------------------------------
In the April 2020 RFI, DOE requested feedback on whether it should
consider the addition of a minimum standby period length of 6 hours for
use in the standby loss calculations, and on the appropriateness of
recording this data after the final draw cluster when less than 6 hours
of standby time occur between the first and second draw clusters. 85 FR
21104, 21110 (April 16, 2020). BWC stated that DOE should adopt a
minimum standby period length of 6 hours for use in the standby loss
calculation. (BWC, No. 12 at p. 3) NEEA stated that DOE should reduce
the standby period to 4 hours, as it believed the increased burden to
require a 6-hour standby period would be unwarranted. (NEEA, No. 21 at
p. 4) AHRI and Rheem stated they do not support the addition of a
minimum standby period length of 6 hours because it would extend the
total test period time to over 24 hours. (AHRI, No. 17 at p. 6; Rheem,
No. 14 at p. 4) A.O. Smith stated that adding 6 hours to the test would
be significant and recommended that DOE investigate whether the
addition is truly necessary, or if a less burdensome method could
achieve the same goal. (A.O. Smith, No. 20 at p. 3) CSA referenced its
test data, which included units with a standby period ranging from 5
minutes to over 7 hours, to demonstrate that standby time has very
little effect on the overall UEF value. (CSA, No. 10 at p. 4)
The standby heat loss coefficient (i.e., UA) is calculated from
data recorded during the standby period. DOE reviewed its available
test data and found that for the models reviewed, UA has very little
effect on UEF, which is consistent with CSA's comment. UA is used only
to adjust the daily water heating energy consumption to the nominal
ambient temperature of 67.5 [deg]F (19.7 [deg]C). Given that the
ambient temperature range is relatively narrow (i.e., 65 [deg]F to 70
[deg]F (18.3 [deg]C to 21.1 [deg]C)), the adjustment has only a minimal
impact on the daily water heating energy consumption. Further, DOE
found that the length of the recovery period has little effect on the
resulting UA value. Therefore, DOE has tentatively determined that
requiring a 6-hour standby period would not affect UA and UEF enough to
justify the increased test burden associated with a
[[Page 1575]]
test that already could last longer than 24 hours.
Last Hour
In the April 2020 RFI, DOE requested feedback on whether it should
consider an alternate procedure, like that in section 7.4.2.2 of the
March 2019 ASHRAE Draft 118.2 (and section 7.4.3.2 of the April 2021
ASHRAE Draft 118.2), for the last hour of the 24-hour simulated-use
test. 85 FR 21104, 21111 (April 16, 2020). DOE further requested
feedback on whether the addition of standby loss in the total energy
use calculation adequately represents the auxiliary energy use that is
not measured between the minute prior to the start of the recovery
occurring between hours 23 and 24, and hour 24 of the 24-hour
simulated-use test. Id.
CSA requested that DOE revisit the procedure for the last hour of
the 24-hour simulated-use test. CSA raised a number of questions with
how the test procedure in section 5.4.2, Test Sequence for Water
Heaters with Rated Storage Volumes Greater Than or Equal to 2 Gallons,
is implemented, specifically with regard to when power is to be turned
off and on. (CSA, No. 10 at p. 4)
Although not stated explicitly in section 5.4.2 of appendix E, in
the case that the standby period is between the first and second draw
clusters, power to the main burner, heating element, or compressor is
disabled during the last hour of the 24-hour simulated-use test. In the
case that the standby period is after the last draw of the 24-hour
simulated-use test, power to the main burner, heating element, or
compressor is not disabled.
Section 5.4.2 of appendix E states that during the last hour of the
24-hour simulated-use test, power to the main burner, heating element,
or compressor shall be disabled; at 24 hours, record the reading given
by the gas meter, oil meter, and/or the electrical energy meter as
appropriate; and determine the fossil fuel and/or electrical energy
consumed during the entire 24-hour simulated-use test and designate the
quantity as Q.
Section 5.4.2 of appendix E also provides that in the case that the
standby period is after the last draw of the 24-hour simulated-use
test, an 8-hour standby period is required, and this period may extend
past hour 24. The procedures for the standby period after the last draw
of the 24-hour simulated-use test allow for a recovery to occur at the
end of the 8-hour standby period, which indicates that the power to the
main burner, heating element, or compressor is not disabled. DOE's
procedure as described may result in some confusion. Further, the
method of determining the total energy use during the 24-hour
simulated-use test, Q, and total test time are not explicitly stated
for when a standby period occurs after the last draw of the 24-hour
simulated-use test. As discussed in the following paragraphs, DOE is
proposing to amend the procedures for the last hour of the 24-hour
simulated-use test to explain how to end the test for both standby
period scenarios.
CSA and NEEA stated that DOE should adopt the March 2019 ASHRAE
Draft 118.2 approach. (CSA, No. 10 at p. 4; NEEA, No. 21 at p. 6)
In the March 2019 ASHRAE Draft 118.2 and April 2021 ASHRAE Draft
118.2, power is not disabled when the standby period occurs after the
last draw of the test. But, if a recovery occurs between an elapsed
time of 23 hours following the start of the test (hour 23) and 24 hours
following the start of the test (hour 24), the following alternate
approach is applied to determine the energy consumed during the 24-hour
simulated-use test: The time, total energy used, and mean tank
temperature are recorded at 1 minute prior to the start of the recovery
occurring between hour 23 and hour 24, along with the average ambient
temperature from 1 minute prior to the start of the recovery occurring
between hour 23 and hour 24 to hour 24 of the 24-hour simulated-use
test. These values are used to determine the total energy used by the
water heater during the 24-hour simulated-use test. This alternate
calculation combines the total energy used 1 minute prior to the start
of the recovery occurring between hours 23 and 24 and the standby loss
experienced by the tank during the time between the minute prior to the
recovery start and hour 24. This provision in section 7.4.2.2 of the
March 2019 ASHRAE Draft 118.2 and section 7.4.3.2 of the April 2021
ASHRAE Draft 118.2 does not require the water heater to be de-energized
during the standby period. Disabling power to the water heater is
typically a manual operation that requires the presence of a
technician. In cases where the technician does not disable power at the
correct time, a retest of the 24-hour simulated-use test may be
necessary. To the extent this draft provision would eliminate the need
to ensure that a unit is switched off for the last hour of the 24-hour
simulated-use test, it could reduce test burden.
In response to the April 2020 RFI, CSA further stated that not
including the pilot energy does not adequately represent auxiliary
energy usage for water heaters with continuously burning pilot lights.
(CSA, No. 10 at p. 5) DOE notes that in the last hour of the 24-hour
simulated-use test, the power to the main burner is disabled. In
practice, cutting off the gas flow to the main burner disables the
pilot light as well. However, disabling power to the main burner could
also be accomplished by reducing the thermostat setting to the minimum
setting available, which would result in the water heater under test
not initiating a recovery during the last hour and gas continuing to be
supplied to the pilot light. Reducing the thermostat setting would be a
manual operation performed by a technician, not an automated action,
which increases the chances of an invalid test. CSA also stated that
water heaters without standing pilots will have minimal energy
consumption in the last hour compared to the overall energy
consumption, and that the total energy use calculation adequately
represents the auxiliary energy use for these water heaters. Id. AHRI
and A.O. Smith stated that they are in the process of evaluating the
March 2019 ASHRAE Draft 118.2 test procedure for the last hour of the
24-hour simulated-use test and will provide additional information
after their evaluation is completed. (AHRI, No. 17 at p. 6; A.O. Smith,
No. 20 at p. 3) Rheem stated that given the limited time for evaluation
and testing of an alternate procedure, the current procedure for the
last hour of the 24-hour simulated-use test in appendix E should be
maintained. (Rheem, No. 14 at p. 5)
At this time, DOE has not been provided with the additional
information from AHRI or A.O. Smith regarding the procedure for the
last hour of the 24-hour simulated-use test, and agrees with Rheem that
further evaluation of the alternate procedure presented in the March
2019 ASHRAE Draft 118.2 and April 2021 ASHRAE Draft 118.2 should be
conducted before a determination is made. As stated previously, the
procedure for the last hour of the 24-hour simulated-use test may
benefit from further, more explicit instruction, and DOE proposes to
explicitly state how to end the test depending on whether the standby
period is between draw clusters 1 and 2 or after the last draw of the
test.
C. Test Procedure Requirements
1. Commercial Water Heater Draw Pattern
In response to the April 2020 RFI, EEI suggested DOE consider a
definition and test procedure for consumer water heaters used in
commercial settings. EEI suggested that the test procedure would
[[Page 1576]]
include a daily water draw (i.e., draw pattern) that is greater than
the ``high'' draw pattern, which is the draw pattern with the largest
amount of delivered water in the test procedure for consumer water
heaters. (EEI, No. 8 at p. 3)
DOE has tentatively determined not to add a draw pattern with a
delivered volume greater than the high draw pattern in appendix E,
which would represent consumer water heaters installed in commercial
applications. Under 42 U.S.C. 6293(b)(3), in relevant part, any test
procedures prescribed or amended shall be reasonably designed to
produce test results which measure energy efficiency of a covered
product during a representative average use cycle or period of use.
Consumer water heaters are designed for use in residential applications
and, as such, a draw pattern representative of a commercial
installation would not be representative of the product's average use
cycle or period of use.
2. Terminology
In sections 5.3.3.1 and 5.3.3.2 of appendix E, which describe
general requirements and draw initiation criteria, respectively, for
the FHR test, the term ``storage-type water heaters'' is used. However,
the FHR test applies to all water heaters that are not flow-activated,
which includes non-flow activated instantaneous water heaters. In the
April 2020 RFI, DOE requested feedback on whether to update the phrase
``storage-type water heaters'' in section 5.3.3 to ``non-flow activated
water heaters.'' 85 FR 21104, 21112 (April 16, 2020). AHRI, Keltech,
Rheem, and Rinnai stated that there is no need to change the phrase
``storage-type water heaters'' in section 5.3.3. (AHRI, No. 17 at p. 9;
Keltech, No. 7 at p. 1; Rheem, No. 14 at p. 7; Rinnai, No. 13 at p. 9)
AHRI stated that if instantaneous water heaters are properly
classified, this issue would be resolved (AHRI, No. 17 at p. 9).
DOE submitted a comment to the March 2019 ASHRAE Draft 118.2 that
suggested changing the language within sections 7.3.3.1 and 7.3.3.2
from ``storage-type'' to ``non-flow activated.'' This proposed change
was accepted by the ASHRAE 118.2 committee and is present in section
7.3.3.1 of the April 2021 ASHRAE Draft 118.2. Section 7.3.3.2 was not
included in the April 2021 ASHRAE Draft 118.2. In an effort to align
terminology with that recognized by industry in proceedings subsequent
to the April 2020 RFI, DOE proposes to change the phrase ``storage-
type'' to ``non-flow activated'' within sections 5.3.3.1 and 5.3.3.2 of
appendix E and further proposes to change ``storage-type'' and
``instantaneous-type'' to ``non-flow activated'' and ``flow-
activated,'' respectively, throughout appendix E. This change would be
a clarification only and would not change the current application of
sections 5.3.3.1 and 5.3.3.2 of appendix E.
In section 6.3.3 of appendix E, titled ``Hourly Standby Losses,''
the descriptions for cumulative energy consumption (Qsu,0
and Qsu,f) \36\ and mean tank temperature
(Tsu,0 and Tsu,f,) at the start and
end of the standby period, along with the elapsed time, average storage
tank temperature, and average ambient temperature over the standby
period ([tau]stby,1, Tt,stby,1, and
Ta,stby,1, respectively) \37\ specifically refer to the
standby period that would occur after the first draw cluster, but do
not explicitly address the case where the standby period occurs after
the last draw of the test.
---------------------------------------------------------------------------
\36\ The subscript ``su,0'' refers to the start of the standby
period in which the standby loss coefficient is determined, and the
subscript ``su,f'' refers to the end of this standby period.
\37\ The subscript ``stby,1'' refers to the standby period in
which the standby loss coefficient is determined. The subscripts
``t'' and ``a'' refer to the mean tank temperature and ambient
temperature, respectively.
---------------------------------------------------------------------------
In the April 2020 RFI, DOE requested feedback on whether it should
revise the descriptions of Qsu,0, Qsu,f,
Tsu,0, Tsu,f, [tau]stby,1,
Tt,stby,1, and Ta,stby,1 to explicitly
include cases where the standby period occurs after the last draw of
the test, in addition to cases where the standby period occurs after
the first draw cluster. 85 FR 21104, 21113 (April 16, 2020). AHRI, A.O.
Smith, CSA, and Rheem recommended not changing the descriptions. (AHRI,
No. 17 at p. 10; A.O. Smith, No. 20 at p. 5; CSA, No. 10 at p. 8;
Rheem, No. 14 at p. 8) BWC observed inconsistences in definitions of
the variables in the current test procedure in sections 1.13 and 6.3.3
and stated further that many of these can be addressed by adopting the
descriptions in the March 2019 ASHRAE Draft 118.2. (BWC, No. 12 at p.
6)
Within appendix E, the standby loss period could occur at multiple
points in the test, depending on the operation of the water heater
under test, but, as described previously, the descriptions of these
variables (Qsu,0, Qsu,f,
Tsu,0, Tsu,f, [tau]stby,1,
Tt,stby,1, and Ta,stby,1) reference
only one of the possible time periods. Therefore, DOE proposes to
remove references to specific time periods to reduce the possibility of
confusion and to align with the April 2021 ASHRAE Draft 118.2.
3. Test Conditions
a. Supply Water Temperature
Section 2.3 of appendix E specifies maintaining the supply water
temperature at 58 [deg]F 2 [deg]F (14.4 [deg]C 1.1 [deg]C). During the 24-hour simulated-use test, maintaining
the supply water temperature within this range can be difficult at the
immediate start of a draw due to the short time between draw initiation
and the first measurement at 5 seconds (with subsequent measurements
every 3 seconds thereafter), as required by sections 5.4.2 and 5.4.3 of
appendix E. In some test configurations, particularly during the lower
flow rate water draws, the inlet water and piping may retain heat from
a previous draw, causing the water entering the unit during the initial
measurements to be slightly outside of tolerance. Any supply water
temperature reading outside of the test tolerances would invalidate a
test. However, due to the small percentage of total water use that
would be affected, supply water temperatures that are slightly out of
tolerance for the first one or two data points would have a negligible
effect on the overall test result.\38\ This issue is less evident
during the FHR test, which specifies an initial temperature measurement
15 seconds after the start of the water draw. This is not an issue
during the Max GPM test due to the system being in steady state during
the entire test.
---------------------------------------------------------------------------
\38\ For example, the first two temperature readings would
reflect 8 seconds of water flow, in comparison to total water draw
durations ranging from 1 minute to over 8 minutes, according to the
water draw patterns defined in Tables III.1, III.2, III.3, and III.4
of appendix E.
---------------------------------------------------------------------------
In the April 2020 RFI, DOE requested feedback on whether one or two
supply water temperature data points outside of the test tolerance at
the beginning of a draw would have a measurable effect on the results
of the test. 85 FR 21104, 21111 (April 16, 2020). DOE further requested
feedback on whether it should consider relaxing the requirement for
supply water temperature tolerances at the start of a draw, and if so,
which methods are most appropriate for doing so while maintaining
accuracy and repeatability. Id. at 85 FR 21111-21112. A.O. Smith stated
there would be no measurable effect on test results by allowing one or
two supply water temperature data points outside of the test tolerance
at the beginning of a draw. (A.O. Smith, No. 20 at p. 4) NEEA
recommended DOE conduct a sensitivity analysis to determine a
reasonable range and encouraged relaxing the requirements to ease test
burden. (NEEA, No. 21 at p. 7) A.O.
[[Page 1577]]
Smith, NEEA, and Rheem recommended that DOE allow the first one or two
measurements of the supply water temperature to be outside of test
tolerance to ease test burden. (A.O. Smith, No. 20 at p. 4; NEEA, No.
21 at p. 7; Rheem, No. 14 at p. 6) AHRI, A.O. Smith, BWC, CSA, Rheem,
and Rinnai recommended that DOE increase the time between initiating a
draw and the first data measurement from 5 seconds to 15 seconds within
section 5.4.2 of appendix E. (AHRI, No. 17 at p. 7; A.O. Smith, No. 20
at p. 4; BWC, No. 12 at p. 3; CSA, No. 10 at p. 6; Rheem, No. 14 at p.
6; Rinnai, No. 13 at p. 8) SMTI recommended that the supply water
temperature requirement be changed to: the average supply water
temperature during draws shall be 58 [deg]F 2 [deg]F, with
all data points being 58 [deg]F 5 [deg]F. (SMTI, No. 19 at
p. 4) NEEA encouraged DOE to relax the tolerances at the start of the
draw and suggested allowing a given maximum percentage deviation in
mass-weighted temperature over the course of a single draw or to set a
corresponding absolute number. (NEEA, No. 21 at p. 7) CSA recommended
that DOE adopt the March 2019 ASHRAE Draft 118.2 piping diagrams, with
the by-pass loop, to alleviate inlet temperature problems. (CSA, No. 10
at p. 6) DOE notes this supply water temperature issue has been
observed in testing with the test setup described in the March 2019
ASHRAE Draft 118.2. Therefore, adopting the March 2019 ASHRAE Draft
118.2 test setup alone would not alleviate this issue.
As explained previously, DOE agrees with commenters that one or two
supply water temperature measurements outside of tolerance at the start
of the draw will likely have no measurable effect on test results.
These outside of tolerance measurements typically occur during draws
with lower flow rates, where the inlet water line (which has been
heated slightly due to heat transferring from the water heater) is not
cleared by the first data measurement. DOE notes that during its own
testing, multiple retests were sometimes needed before a valid test was
performed. To alleviate this issue, DOE proposes to increase the time
between initiating the draw and first measurement from 5 seconds to 15
seconds in sections 5.4.2 and 5.4.3 of appendix E, as recommended by
the commenters. This proposed change may reduce test burden by reducing
the occurrence of a test being invalidated (which would require re-
testing) due to the first one or two water temperature readings
exceeding the defined temperature tolerance. Further, this proposed
change would eliminate the need to amend the supply water temperature
tolerances, which, outside of the time period at the start of a draw,
are relatively easy to maintain.
b. Test Tolerances
Section 2.2 of appendix E specifies maintaining the ambient air
temperature between 65.0 [deg]F and 70.0 [deg]F (18.3 [deg]C and 21.1
[deg]C) on a continuous basis for all types of consumer water heaters
(and residential-duty commercial water heaters) other than heat pump
water heaters. For heat pump water heaters, the dry bulb (ambient air)
temperature must be maintained between 67.5 [deg]F 1 [deg]F
(19.7 [deg]C 0.6 [deg]C), and the relative humidity must be
maintained at 50% 2% throughout the test. Appendix E does
not specify a relative humidity tolerance for non-heat pump water
heaters. For all water heaters, section 2.7.1 of appendix E specifies
maintaining the electrical supply voltage within 1% of the
center of the voltage range specified by the manufacturer. Similar to
the supply water temperature discussed previously, a brief measurement
of air temperature, relative humidity, or electrical supply voltage
that is only minimally outside of the test tolerance would invalidate a
test, but likely would have a negligible effect on the results of the
test, as the total time out of tolerance would be insignificant
compared to the total time of the test. In the April 2020 RFI, DOE
requested feedback on whether the tolerances for ambient air
temperature, relative humidity, and electrical supply voltage are
difficult to maintain at the start of a draw, and if so, whether DOE
should consider relaxing these requirements at the start of a draw and
to what extent. 85 FR 21104, 21112 (April 16, 2020).
AHRI recommended that the tolerances for the electric supply
voltage be made less stringent and noted that the current electric
supply voltage requirements require specialized equipment that is very
costly and has little effect on the UEF results. (AHRI, No. 17 at p. 8)
CSA, NEEA, Rheem, and Rinnai proposed increasing the electrical supply
voltage tolerance to 2 percent of the rated voltage, while
BWC proposed a tolerance of 5% of the rated voltage. (CSA,
No. 10 at p. 6; NEEA, No. 21 at p. 3; Rheem, No. 14 at p. 6; Rinnai,
No. 13 at p. 8; BWC, No. 12 at p. 4) CSA further stated that the
electric supply voltage tolerance should apply only when the main heat
source is on, as there are spikes in voltage when heating is turned on/
off. (CSA, No. 10 at p. 6) Keltech stated that it might be difficult to
maintain 1 percent voltage tolerance, as there might be
considerable voltage sag \39\ for really high amperage units, and that
the test procedure should be clearer about what is acceptable for a
power supply source to recover. (Keltech, No. 7 at p. 1)
---------------------------------------------------------------------------
\39\ A voltage sag (or swell) is a short duration change in
voltage which can be caused by sudden load changes or excessive
loads (e.g., a water heater starting or ending a recovery).
---------------------------------------------------------------------------
DOE agrees with commenters that maintaining the electric supply
voltage within 1 percent of the rated voltage is difficult
and requires expensive equipment, and that maintaining this narrow
tolerance range is likely not necessary to achieve repeatable and
reproducible test results. DOE further agrees with CSA and Keltech that
short spikes in the measured voltage that occur around the start and
end of a recovery, when heating components are turning on or off, have
little to no effect on UEF, but can invalidate a test. Therefore, to
reduce the potential need to re-run tests and thereby potentially
reduce test burden, DOE proposes to increase the electrical supply
voltage tolerance from 1 percent on a continuous basis to
2 percent on a continuous basis and to add clarification
that this tolerance is only applicable beginning 5 seconds after the
start of a recovery to 5 seconds before the end of a recovery (i.e.,
only when the water heaters is undergoing a recovery). These proposed
changes may reduce test burden by reducing the need to re-run tests
while maintaining the representativeness of the test procedure.
SMTI stated that for heat pump water heaters the average dry bulb
temperature during recoveries should be 67.5 [deg]F 1
[deg]F, with all data points being 67.5 [deg]F 5 [deg]F,
and that the average dry bulb temperature during standby period should
be 67.5 [deg]F 2.5 [deg]F, with all data points being 67.5
[deg]F 5 [deg]F. (SMTI, No. 19 at p. 4) Rheem recommended a
dry bulb temperature tolerance between 65.0 [deg]F and 70.0 [deg]F for
heat pump water heaters. (Rheem, No. 14 at p. 6) Rinnai stated that the
average ambient air temperature for non-heat pump water heaters should
be 67.5 [deg]F 2.5 [deg]F, and that a single data point
outside of the range should not invalidate a test. (Rinnai, No. 13 at
p. 8) A.O. Smith stated that relaxing ambient air tolerance for the
first 15 minutes during the test will not have a measurable effect on
the overall test results and that DOE should investigate whether
relaxing this tolerance for the entirety of the test still provides
results that are repeatable and representative of an average use cycle.
(A.O. Smith, No. 20 at p. 4)
[[Page 1578]]
Through a review of its available test data, DOE has found that
short fluctuations in ambient temperature have little to no effect on
the test results of non-heat pump water heaters. Therefore, in an
effort to reduce the need to re-run tests in instances in which the
results of the invalid test and the valid test would not differ
significantly, and therefore reduce test burden, DOE proposes to change
the ambient temperature requirement for non-heat pump water heaters to
an average of 67.5 [deg]F 2.5 [deg]F, with a maximum
deviation of 67.5 [deg]F 5 [deg]F, as opposed to only a
maximum deviation of 67.5 [deg]F 2.5 [deg]F as currently
specified in the test procedure.
For heat pump water heaters, DOE agrees with SMTI that the dry bulb
temperature tolerances are important to maintain during recoveries but
are less important during standby periods when the air is not being
used to heat water. Further, through its own testing, DOE has observed
that short deviations outside of the dry bulb temperature tolerances
have little to no effect on the test results. Therefore, in an effort
to reduce the need to re-run tests in instances in which the results of
the invalid test and the valid test would not differ significantly, DOE
proposes to change the dry bulb temperature requirement for heat pump
water heaters to an average of 67.5 [deg]F 1 [deg]F during
recoveries and an average of 67.5 [deg]F 2.5 [deg]F when
not recovering, with a maximum deviation of 67.5 [deg]F 5
[deg]F, as opposed to only a maximum deviation of 67.5 [deg]F 1 [deg]F as currently specified in the test procedure. This
proposed change would maintain the stringency of the dry bulb
temperature requirement while allowing for short deviations from the
targeted dry bulb temperature range, which would reduce the need to re-
run tests in instances in which the results of the invalid test and the
valid test would not differ significantly, and therefore reduce test
burden.
In response to the April 2020 RFI, SMTI stated that for heat pump
water heaters, the relative humidity tolerance is only relevant during
recoveries and suggested changing the relative humidity requirements to
an average of 50% 2%, with a maximum deviation of 50%
10%. (SMTI, No. 19 at p. 4) A.O. Smith stated that relaxing
relative humidity tolerance for the first 15 minutes during the test
will not have a measurable effect on the overall test results and that
DOE should investigate whether relaxing this tolerance for the entirety
of the test still provides results that are repeatable and
representative of an average use cycle. (A.O. Smith, No. 20 at p. 4)
BWC and Rinnai supported relaxing the relative humidity tolerance, and
NEEA stated that the relative humidity tolerance should be increased
from 2 percent to 5 percent. (BWC, No. 12 at p.
4; Rinnai, No. 13 at p. 8; NEEA, No. 21 at p. 4)
For heat pump water heaters, DOE is proposing to increase the
absolute relative humidity tolerance from 2 percent to
5 percent across the entire test, with the average relative
humidity between 50% 2% during recoveries. This change
would reduce test burden by reducing the need to re-run tests in
instances in which the results of the invalid test and the valid test
would not differ significantly.
As noted, appendix E does not currently specify a relative humidity
tolerance for non-heat pump water heaters. As described in the April
2020 RFI, DOE has conducted exploratory testing to investigate the
effect of relative humidity on the measured UEF values of two consumer
gas-fired instantaneous water heaters that are flow activated and have
less than 2 gallons of storage volume. 85 FR 21104, 21112 (April 16,
2020). Of the two models tested, one used non-condensing technology and
the other used condensing technology. For each model, two tests were
performed at a relative humidity of 50 percent, and two tests were
performed at a relative humidity of 80 percent (i.e., a total of four
tests for each model). Id. Increasing in relative humidity from 50
percent to 80 percent resulted in a maximum change in UEF for the non-
condensing and condensing models of 0.011 and 0.015, respectively. Id.
Given that DOE requires reporting UEF to the nearest 0.01 (see 10 CFR
429.17(b)(2)), a change in UEF on the order of 0.01-0.02 as suggested
by DOE's test results could be considered as substantively impacting
the test results. DOE is still examining this issue and requests
comment and test data on whether a relative humidity requirement should
be added to appendix E for non-heat pump water heaters.
DOE is also proposing a clarification regarding the correction of
the heating value to a standard temperature and pressure. Section 3.7
of appendix E states that the heating values of natural gas and propane
must be corrected from those reported at standard temperature and
pressure conditions to provide the heating value at the temperature and
pressure measured at the fuel meter, but does not specify standard
temperature and pressure conditions.
AHRI maintains an Operations Manual for Residential Water Heater
Certification Program (AHRI Operations Manual),\40\ which addresses how
testing will be done in the AHRI certification program. The procedures
outlined in the AHRI Operations Manual are similar to appendix E and
provide instruction for AHRI certification program testing that is not
included within the DOE test procedure. In section A1.4.1 of the AHRI
Operations Manual, an equation is provided that corrects the measured
heating value, when using a dry gas \41\ and a wet test meter,\42\ to
the heating value at the standard temperature and pressure of 60 [deg]F
(15.6 [deg]C) and 30 inches of mercury column (101.6 kPa),
respectively. Annex B of the March 2019 ASHRAE Draft 118.2 also
provides a method for correcting the heating value from measured to
standard conditions, which allows for the use of either dry or
saturated gas \43\ and either a dry \44\ or wet test meter. Sections
2.4.1 and 3.1.1 of appendix O to part 430 correct the input rate to the
standard conditions of 60 [deg]F (15.6 [deg]C) and 30 inches of mercury
column (101.6 kPa). Therefore, to align with the AHRI Operations Manual
and the current practice in other appendices with part 430 of the CFR,
DOE is proposing to explicitly state that the standard temperature and
pressure conditions for gas measurements be 60 [deg]F (15.6 [deg]C) and
30 inches of mercury column (101.6 kPa), respectively. Further, to
detail the method in which the heating value must be corrected to
standard conditions and to align with the consensus industry standard,
DOE proposes to reference Annex B of a finalized ASHRAE 118.2.
---------------------------------------------------------------------------
\40\ The AHRI Operations Manual for Residential Water Heater
Certification Program is available at: www.ahrinet.org/App_Content/ahri/files/Certification/OM%20pdfs/RWH_OM.pdf.
\41\ Dry gas refers to non-saturated test gas that does not
contain water vapor.
\42\ A wet test meter measures the heating value of saturated
test gas that contains water vapor.
\43\ Saturated gas refers to test gas that contains water vapor.
\44\ A dry test meter measures the heating value of dry test
gas.
---------------------------------------------------------------------------
c. Gas Pressure
For gas-fired water heaters, sections 2.7.2 and 2.7.3 of appendix E
require maintaining the gas supply pressure in accordance with the
manufacturer's specifications; or if the supply pressure is not
specified, maintaining a supply pressure of 7 to 10 inches of water
column (1.7 to 2.5 kPa) for natural gas and 11 to 13 inches of water
column (2.7 to 3.2 kPa) for propane gas. In addition, for gas-fired
water heaters with a pressure regulator, sections 2.7.2 and 2.7.3
require the regulator outlet pressure to be within 10
percent of the manufacturer's specified manifold pressure. From a
review of product
[[Page 1579]]
literature, DOE has found that many gas-fired water heaters with
modulating input rate burners have a factory preset manifold pressure
that is computer-controlled and cannot be adjusted directly. Further,
the manufacturer-specified manifold pressure typically refers to when
the water heater is operating at the maximum firing rate.
In the April 2020 RFI, DOE requested comment on whether sections
2.7.2 and 2.7.3 (Test Conditions for Natural and Propane Gas,
respectively) should be amended to account for models where the
manifold pressure cannot be adjusted directly and whether the 10% tolerance on the manufacturer's specified manifold pressure
should apply only when firing at the manufacturer specified maximum
input rate. 85 FR 21104, 21112 (April 16, 2020). AHRI, CSA, Rheem, and
Rinnai recommended that an alternate tolerance based on percentages be
used when a ``zero-governor'' valve \45\ is used. (AHRI, No. 17 at p.
8; CSA, No. 10 at p. 7; Rheem, No. 14 at p. 7; Rinnai, No. 13 at p. 9)
Rheem commented that the 10 percent tolerance should apply
when operating at the manufacturer's specified firing rate, and that
for modulating water heaters the 10 percent tolerance
should be applied to the maximum firing rate. (Rheem, No. 14 at p. 7)
A.O. Smith and CSA suggested that sections 2.7.2 and 2.7.3 be amended
to account for manifold pressure that cannot be adjusted directly, and
specifically recommended that if the target manifold pressure cannot be
achieved through manifold adjustment, then modifying the orifice should
be required. (A.O. Smith, No. 20 at p. 4; CSA, No. 10 at p. 7)
---------------------------------------------------------------------------
\45\ A zero-governor valve controls the outlet pressure of the
valve to a target of near-zero inches of water column (i.e., zero
pressure).
---------------------------------------------------------------------------
Recognizing that certain gas-fired water heaters do not provide the
capability to adjust the manifold pressure, DOE proposes to remove the
10 percent manifold pressure tolerance for these products.
DOE is proposing to add an absolute manifold pressure tolerance of
0.2 inches water column, which would be used for gas-fired
water heaters with a zero-governor valve for which the 10
percent tolerance would be overly restrictive. For example, applying
the 10 percent to a manufacturer recommended gas pressure
of 0.1 inches water column would result in a tolerance of 0.01 inches of water column, which is less than both the accuracy
and precision tolerances required for gas pressure instrumentation
within section 3.1 of appendix E. Further, DOE proposes that the
required gas pressures within appendix E apply when operating at the
manufacturer's specified input rate or, for modulating input rate water
heaters, the maximum input rate. Section III.C.3.d of this document
provides further discussion on modifying the orifice of gas-fired water
heaters that are not operating at the manufacturer specified input
rate.
d. Input rate
In addition to the gas pressure requirements, section 5.2.3
requires maintaining an hourly Btu rating (i.e., input rate) that is
within 2 percent of the value specified by the manufacturer
(i.e., the nameplate value). DOE has observed during testing that an
input rate cannot be achieved that is within 2 percent of
the nameplate value while maintaining the gas supply pressure and
manifold pressure within the required ranges for some gas-fired water
heaters. In such instances, it is common practice for the testing
laboratory to modify the size of the orifice that is shipped with the
water heater; for example, the testing laboratory may enlarge the
orifice to allow enough gas flow to achieve the nameplate input rating
within the specified tolerance, if the input rate is too low with the
orifice as supplied. For commercial water heating equipment, DOE
addressed this issue by specifying in the product-specific enforcement
provisions that, if the fuel input rate is still not within 2 percent of the rated input after adjusting the manifold and
supply pressures to their specified limits, DOE will attempt to modify
the gas inlet orifice. 10 CFR 429.134(n)(ii).
In the April 2020 RFI, DOE requested comment on whether provisions
should be added to the test procedure at appendix E to address water
heaters that cannot operate within 2 percent of the
nameplate rated input as shipped from the factory. 85 FR 21104, 21112
(April 16, 2020). If so, DOE requested comment on how to address this
issue, and whether it is appropriate to physically modify the orifice,
similar to the direction for commercial water heaters. Id. AHRI, Rheem,
and Rinnai recommended using the test procedure in the AHRI Operations
Manual for Residential Water Heater Certification Program, which
specifies procedures to adjust the test setup when the appliance's
input rate is not within the 2 percent of the specified
input rate either by adjusting the manifold pressure, modifying the
orifice of the unit, or checking/fixing any leaks. (AHRI, No. 17 at p.
8; Rheem, No. 14 at p. 7; Rinnai, No. 13 at p. 9) BWC stated that DOE
should add provisions to address products that cannot operate within
2 percent of the nameplate input rate, potentially by
allowing manufacturers to provide testing facilities with alternate
means to achieve the rated input, such as modifying the orifice(s)
while the regulator outlet pressure is within 10 percent of
the manufacturer's specified manifold pressure. (BWC, No. 12 at p. 4)
CEC recommended that DOE review, study, and provide results to
stakeholders before allowing laboratories to make any physical
modification to the size of the gas flow orifice to increase or
decrease gas flow to achieve the nameplate input rating within the
specified tolerance, further stating that this modification should be
made by the manufacturer prior to testing, since this will lead to
false efficiency readings that are not representative of actual use and
could negatively impact the consumers ability to choose an efficient
water heater. (CEC, No. 11 at p. 4)
After considering these comments, DOE proposes to add provisions to
appendix E to provide further direction for achieving an input rate
that is 2 percent of the nameplate value specified by the
manufacturer. Specifically, DOE proposes to modify section 5.2.3 of
appendix E to require that the following steps be taken to achieve an
input rate that is 2 percent of the nameplate value
specified by the manufacturer. First, attempt to increase or decrease
the gas outlet pressure within 10 percent of the value
specified on the nameplate to achieve the nameplate input (within
2 percent). If the fuel input rate is still not within
2 percent of the nameplate input, increase or decrease the
gas supply pressure within the range specified on the nameplate. If the
measured fuel input rate is still not within 2 percent of
the certified rated input, modify the gas inlet orifice as required to
achieve a fuel input rate that is 2 percent of the
nameplate input rate. Regarding commenters' suggestion to check for
leaks as an additional step in the process, DOE notes that gas leak
detection should be part of a test laboratory's normal operating
procedures and, therefore, detection does not require specification
within DOE's test procedures. In response to CEC's concern regarding
representativeness, the purpose of adjusting the orifice during testing
is to ensure that the performance of the water heater is representative
of performance at the Btu rating specified by the manufacturer on the
product's nameplate, which informs the field installation conditions.
Allowing for
[[Page 1580]]
adjustment of the orifice reduces test burden and improves
repeatability by providing test laboratories with a last resort to
maintain the hourly Btu rating as specified by the manufacturer.
Further, DOE is proposing that modification of the orifice be done only
after other options have been exhausted.
DOE seeks further comment on its proposed amendments to clarify the
procedure for achieving an input rate within 2 percent of
the nameplate input rating.
DOE also proposes to add enforcement specific provisions to 10 CFR
429.134 to require that if the fuel input rate still cannot be achieved
within 2 percent of the nameplate input rate after
adjusting the burner as described above, the fuel input rate found via
testing will be used for the purpose of determining compliance. DOE
proposes similar provisions for oil-fired water heaters that cannot be
adjusted to within 2 percent of the nameplate value. DOE
requests comment on this proposal.
e. Optional Test Conditions
In response to the April 2020 RFI, NEEA requested that DOE allow
for optional reporting of additional efficiency ratings at two
different ambient and inlet water temperature conditions within the
Compliance Certification Management System (CCMS) database,
specifically for heat pump water heaters. NEEA further recommended that
testing and reporting of the lower compressor cut off temperature in
the CCMS database, similar to NEEA's Advanced Water Heating
Specification, be required. (NEEA, No. 21 at pp. 1-3) The Joint
Advocates requested that DOE explore the usage of NEEA's Advanced Water
Heating Specification and allowing for voluntary testing needed to
calculate climate-specific efficiency. (Joint Advocates, No. 15 at pp.
1-2)
DOE recognizes that regional differences in ambient temperature,
inlet water temperature, and relative humidity exist and that these
differences can have an effect on the efficiency of heat pump water
heaters. However, as required under EPCA, the DOE test procedure must
be reasonably designed to produce test results which measure energy
efficiency during a representative average use cycle or period of use.
(42 U.S.C. 6293(b)(3)) Compliance with the applicable energy
conservation standard, which was developed based on an analysis of
water heaters nationally, must be determined using the current DOE test
procedure. (42 U.S.C. 6295(s)). The conditions in appendix E are
representative of the nation as a whole. Moreover, DOE does not have
data to indicate what conditions would be representative for regional
representations. As the test procedure must be representative of the
nation as a whole, and as DOE has no data to indicate what conditions
would be representative for regional representations, DOE has
tentatively determined not to allow for optional reporting of
additional efficiency ratings at test conditions other than those found
in the DOE test procedure.
4. Mixing Valve
Through a review of product literature, DOE has found consumer
water heaters on the market that are designed to, or have operational
modes that, raise the temperature of the stored water significantly
above the outlet water temperature requirements specified in section
2.4 of appendix E (i.e., 125 [deg]F 5 [deg]F (51.7 [deg]C
2.8 [deg]C)). These water heaters are meant to be installed
with a mixing valve, which may or may not be provided with, or built
into, the unit, to temper the outlet water to a typical outlet water
temperature. Generally, raising the temperature of the water in the
storage tank significantly above the target output temperature (i.e.,
``over-heating'' the water) without the presence of a mixing valve
would effectively increase the amount of hot water that a given size
water heater can deliver (e.g., a 50 gallon water heater with an over-
heated storage tank temperature could provide the same amount of hot
water as an 80 gallon water heater with a more typical storage tank
temperature). An FHR test performed at an over-heated storage tank
temperature would result in a higher FHR than a test performed at a
lower, more typical storage tank temperature. The installation
instructions in section 4 of appendix E do not address when a separate
mixing valve should be installed, and the operational mode selection
instructions in section 5.1 of appendix E do not specifically address
when the water heater has an operational mode that can over-heat the
water in the storage tank. However, section 5.1 of appendix E requires
that the water heater be tested in its default mode, and where a
default mode is not specified, to test the unit in all modes and rate
the unit using the results of the most energy-intensive mode.
The ENERGY STAR program published a Test Method to Validate Demand
Response \46\ for connected residential water heaters on April 5, 2021
(ENERGY STAR Connected Test Method). Section 4.1 of the ENERGY STAR
Connected Test Method, which was developed with input from industry,
addresses the test setup in which a separate mixing valve is required.
This setup requires the installing the mixing valve in accordance with
the water heater and mixing valve manufacturer's instructions. Absent
instruction from the water heater or mixing valve manufacturer, the
mixing valve is to be installed in the outlet water line, upstream of
the outlet water temperature measurement location, with the cold water
supplied from a tee installed in the inlet water line, downstream of
the inlet water temperature measurement location (i.e., the mixing
valve and cold water tee are installed within the inlet and outlet
water temperature measurement locations). Section 4.1 of the ENERGY
STAR Connected Test Method further clarifies that if the liquid flow
rate and/or mass measuring instrumentation is installed on the outlet
side of the water heater, that it shall be installed after the mixing
valve.
---------------------------------------------------------------------------
\46\ The Energy Star Test Method to Validate Demand Response for
Connected Residential Water Heaters is available at:
www.energystar.gov/sites/default/files/ENERGY%20STAR%20Connected%20Residential%20Water%20Heaters%20Test%20Method%20to%20Validate%20Demand%20Response_0.pdf.
---------------------------------------------------------------------------
To accommodate water heaters that are designed to, or have
operational modes that, raise the temperature of the stored water
significantly above the outlet water temperature requirements specified
in section 2.4 of appendix E, DOE proposes to add instructions for the
installation of a mixing valve similar to what is published in section
4.1 of the ENERGY STAR Connected Test Method.
5. Mass Measurements
In appendix E, both section 6.3.2, which provides for the
computation of the recovery efficiency for gas, oil, and heat pump
storage-type water heaters, and section 6.4.1, which provides for
computation of the recovery efficiency for water heaters with rated
storage volume less than 2 gallons, specify that the total mass of
water removed (i.e., mass of water that flows through the outlet) from
the start of the 24-hour simulated-use test to the end of the first
recovery period (M1) is used to calculate recovery
efficiency. The test procedure accommodates determining the total mass
either directly (e.g., through the use of a weighing scale), or
indirectly by multiplying the total volume removed (V1)
(i.e., total volume of hot water flow through the outlet) by the
density of
[[Page 1581]]
water ([rho]1) as determined based on the water temperature
at the point where the flow volume is measured.\47\
---------------------------------------------------------------------------
\47\ Although the DOE test procedure does not specify how to
measure and/or calculate density, it is typically calculated using
either a regression equation or density tables based on a specific
temperature and pressure.
---------------------------------------------------------------------------
a. Flow Meter Location
The current test procedure does not specify where in the flow path
the flow volume and density must be measured, which allows for
laboratory test setups that measure the flow volume either on the cold
inlet side of the water heater or on the hot outlet side. Allowing the
flow meter to be located on either the inlet or outlet side, and
calculating the mass of the water that is heated during the test based
on the density of the water where the flow meter is located, could
result in differences in the mass of water that is calculated depending
on whether the flow meter is in the inlet water line or the outlet
water line. Because the inlet water is colder than at the outlet, it is
also denser, meaning that the same volume of water has more mass at the
inlet than the outlet. In addition, some of the mass of inlet water
could, after being heated, expand out of the water heater into the
expansion tank and be purged prior to a draw.\48\ Any ``expanded''
volume of water that is lost through the by-pass (purge) line could be
included in a volume measurement taken at the inlet, but not be
included in a volume measurement taken at the outlet.
---------------------------------------------------------------------------
\48\ The change in volume occurs because water expands and
increases in volume as it is heated.
---------------------------------------------------------------------------
In the April 2020 RFI, DOE requested feedback on whether the
consumer water heater test procedure should require measurement of flow
in the outlet water line to ensure that the mass of water removed from
the tank is accurate. 85 FR 21104, 21113 (April 16, 2020). DOE further
requested comment on whether requiring the density, [rho]1,
to be determined based on the outlet temperature, rather than the
temperature where the flow volume is measured, would alleviate this
issue. Id. AHRI disagreed with requiring measurement of flow in the
outlet water line and recommended that measurements be allowed on the
inlet to ensure greater long-term reliability of the volume or mass
flow measurement device used. (AHRI, No. 17 at p. 9) Rheem and Rinnai
opposed requiring measurement of flow in the outlet water line, as they
believe it is more consistent to measure the inlet. (Rheem, No. 14 at
pp. 7-8; Rinnai, No. 13 at p. 10) BWC stated that DOE should continue
to allow manufacturers and laboratories to maintain the option of
placing a water meter as part of the inlet water piping. (BWC, No. 12
at p. 5) CSA and Keltech stated that flow rate should be measured at
the outlet, not the inlet of a water heater. (CSA, No. 10 at p. 7;
Keltech, No. 7 at p. 1) CSA also stated that measuring water based on
mass would work and would give the best results since mass is measured
directly and temperature measurements are not needed; however, CSA
noted this would require the use of a mass flow meter. CSA stated that
for labs that do not have a mass flow meter and instead use volume flow
meters like a magnetic flow meter, the location of the temperature
sensor to determine the density needs to be specified. (CSA, No. 10 at
p. 7)
DOE conducted exploratory testing to evaluate the effect on the
test results due to differences in recording the water delivered using
a flow meter at the inlet and outlet of the water heater, compared to
the mass delivered as measured with a scale. The mass delivered was
measured directly using Coriolis flow meters and these values were
compared to the mass measured by the scale. The three different mass
values were used to determine the UEF and the results are shown in
Table III.2. Table III.2 shows the measured mass of each draw of the
24-hour simulated-use test, the root-mean-square deviation \49\ (RMSD)
of the mass measurements, and the resulting UEF values for each mass
measurement method used in the calculations. DOE's preliminary testing
indicates that more accurate measurements of the mass of water
delivered are obtained at the outlet flow meter as compared to the
inlet flow meter. The difference in UEF between the outlet flow meter
and the scale method was 0.002 and 0.016 for gas-fired storage and
instantaneous water heaters, respectively; whereas the difference in
UEF between the inlet flow meter and the scale method was 0.023 and
0.029 for gas-fired storage and instantaneous water heaters,
respectively.
---------------------------------------------------------------------------
\49\ RMSD is the square root of the average of squared
deviations, or differences, between the mass measured by the inlet
or outlet flow meter and the outlet scale. By using RMSD, any
``negative'' differences are converted to ``positive,'' which
provides a more meaningful basis for calculating the average
deviation from the reference.
Table III.2--Test Results Using Mass Measured by Inlet and Outlet Flow Meters and an Outlet Scale
----------------------------------------------------------------------------------------------------------------
Water heater description Gas-fired storage water heater Gas-fired instantaneous water heater
----------------------------------------------------------------------------------------------------------------
Inlet flow Outlet flow Outlet Inlet flow Outlet flow Outlet
Mass determination method meter meter scale meter meter scale
----------------------------------------------------------------------------------------------------------------
Resulting UEF..................... 0.641 0.620 0.618 0.820 0.807 0.791
RMSD, lbs......................... 1.97 0.39 N/A 2.67 2.10 N/A
----------------------------------------------------------------------------------------------------------------
Draw lbs lbs Lbs Lbs lbs lbs
----------------------------------------------------------------------------------------------------------------
1................................. 222.5 218.7 218.3 223.2 222.0 214.5
----------------------------------------------------------------------------------------------------------------
2................................. 16.3 15.6 15.0 16.1 15.6 13.9
3................................. 8.2 7.7 7.1 7.9 7.7 7.1
4................................. 74.1 72.2 72.3 74.5 73.0 72.8
5................................. 124.9 122.2 121.7 123.4 122.2 121.5
6................................. 41.0 39.6 39.9 41.2 40.8 40.3
7................................. 8.0 7.1 7.1 8.0 7.1 6.6
8................................. 8.1 7.4 7.3 7.7 7.4 6.6
9................................. 8.1 7.3 7.1 8.4 8.0 7.5
10................................ 16.3 15.7 15.7 16.4 16.0 15.2
11................................ 16.4 15.3 15.2 16.7 16.2 16.1
12................................ 16.4 14.7 15.0 16.3 15.5 15.7
13................................ 16.7 15.3 15.4 17.1 16.3 16.3
14................................ 115.5 111.5 112.2 115.8 113.8 113.5
----------------------------------------------------------------------------------------------------------------
[[Page 1582]]
The trend from DOE's preliminary test results is consistent with
CSA and Keltech's comments. However, at this time, the preliminary
testing is not sufficient for DOE to propose requiring the measurement
of the mass or volume water at the outlet or at the inlet of the water
heater. DOE's preliminary results are based on testing only one unit
each of a gas-fired storage water heater and a gas-fired instantaneous
water heater. It is not clear that measurements for all water heaters
would demonstrate a similar impact based on the location of the
measurement at the outlet versus inlet of the water heater. From DOE's
testing using third party laboratories, most, if not all, tests are
conducted with a flow meter installed on the inlet side of the water
heater. To require water flow to be measured at the outlet may require
consumer water heaters on the market to be retested without a complete
understanding of the impact of the change in measurement location.
Therefore, DOE requests test data comparing the results of testing with
flow meters installed at the inlet or outlet of the water heater.
b. Mass Calculation
In sections 6.3.5 and 6.4.2 of appendix E, the mass withdrawn from
each draw (Mi) is used to calculate the daily energy
consumption of the heated water at the measured average temperature
rise across the water heater (QHW). However, neither section
includes a description of how to calculate the mass withdrawn for tests
in which the mass is indirectly determined using density and volume
measurements.
In the April 2020 RFI, DOE requested feedback on whether to update
the consumer water heater test procedure to include a description of
how to calculate the mass withdrawn from each draw in cases where mass
is indirectly determined using density and volume measurements. 85 FR
21104, 21113 (April 16, 2020). AHRI recommended including a description
of how to calculate the mass withdrawn from each draw where mass is
indirectly determined by using one of the calculations from the AHRI
Operations Manual for Residential Water Heater Certification Program.
(AHRI, No. 17 at p. 9) A.O. Smith, Rheem, and Rinnai supported the use
of the method recommended by AHRI. (A.O. Smith, No. 20 at p. 4; Rheem,
No. 14 at p. 8; Rinnai, No. 13 at p. 10) BWC stated that DOE should
update the federal test procedure to include a means to calculate the
mass withdrawn from each draw in cases where mass removed is determined
using ratio of the inlet and outlet densities and volume measured on
the inlet. (BWC, No. 12 at p. 5) Keltech stated that DOE does not need
to specify the means to collect mass or volume measurements and that
DOE should only specify the accuracy and tolerance of mass, volume, or
temperature measurements. (Keltech, No. 7 at p. 1)
DOE is proposing to specify how mass calculations are made when the
mass is indirectly determined using density and volume measurements.
Specifically, DOE proposes that the volume at the outlet would be
multiplied by the density, which would be based on the average outlet
temperature measured during the draw. DOE is also proposing to add
procedures similar to those in the AHRI Operations Manual for
Residential Water Heater Certification Program; in particular, a method
of converting inlet water volume to outlet water volume using the ratio
of the water densities at the inlet and outlet.\50\ In response to
Keltech's comment, DOE is not proposing to specify the means to collect
mass or volume measurements. Rather, DOE is specifying how to calculate
outlet water volume and mass regardless of the means used to collect
mass or volume measurements.
---------------------------------------------------------------------------
\50\ The AHRI Operations Manual for Residential Water Heater
Certification Program specifies that the outlet water volume is
equal to the inlet water volume times the inlet water density
divided by the outlet water density.
---------------------------------------------------------------------------
6. Very Small Draw Pattern Flow Rate
Section 5.4.1 of appendix E states that if the Max GPM is less than
1.7 gpm (6.4 L/min) that the very small draw pattern be used during the
24-hour simulated-use test. Section 5.5 of appendix E states that, for
the very small draw pattern, if the water heater has a Max GPM rating
less than 1 gpm (3.8 L/min), then all draws shall be implemented at a
flow rate equal to the rated Max GPM. DOE has identified flow-activated
water heaters that are designed to deliver water at the set point
temperature of 125 [deg]F 5 [deg]F (51.7 [deg]C 2.8 [deg]C) that is required by section 2.5 of appendix E at a
flow rate well below 1 gpm (3.8 L/min). For these products, draw 2 of
the very small draw pattern requires 1 gallon to be removed at the
rated Max GPM and the pattern requires draw 3 to start five minutes
after draw 2 initiation. However, any rated Max GPM less than or equal
to 0.2 gpm (0.76 L/min) will result in draw 2 lasting more than five
minutes and past the start time of draw 3. To clarify the appropriate
method of testing these products, DOE proposes to amend the very small
draw pattern description to state that when a draw extends beyond the
start time of a subsequent draw, that the subsequent draw will start
after the required volume of the previous draw has been delivered.
7. Low Temperature Water Heaters
DOE has identified flow-activated water heaters that are designed
to deliver water at a temperature below the set point temperature of
125 [deg]F 5 [deg]F (51.7 [deg]C 2.8 [deg]C)
that is required by section 2.5 of appendix E. These water heating
products are typically marketed as ``handwashing'' or ``POU water''
heaters. These units typically have low heating rates, which requires
the testing agency to reduce the flow rate in order to be able to
achieve the outlet temperature within the set point temperature range.
However, these units have a minimum activation flow rate below which
the unit shuts off. To the extent that a unit would stop heating water
when the flow rate is too low, there may be no flow rate at which the
unit would operate and deliver water at the outlet temperature required
under section 2.5 of appendix E.
In the April 2020 RFI, DOE requested feedback on whether language
should be added to section 5.2.2.1 of appendix E, titled, ``Flow-
Activated Water Heaters, including certain instantaneous water heaters
and certain storage-type water heaters,'' to allow for water heaters
not designed to deliver water at 125 [deg]F 5 [deg]F (51.7
[deg]C 2.8 [deg]C) to be tested at a lower set point
temperature, or whether other changes to the test method need to be
made to accommodate these types of models (e.g., an additional draw
pattern, product definition). 85 FR 21104, 21113 (Apr. 16, 2020). AHRI,
A.O. Smith, CSA, EEI, Keltech, and Rheem recommended that the test
procedure be modified to include a lower set point temperature to
accommodate products that are not designed to deliver water at 125
[deg]F 5 [deg]F. (AHRI, No. 17 at p. 11; A.O. Smith, No. 20
at p. 5; CSA, No. 10 at p. 8; EEI, No. 8 at p. 4; Keltech, No. 7 at p.
1; Rheem, No. 14 at p. 9) A.O. Smith further recommended that any
alternative provisions require testing at the maximum water temperature
delivery that the model is capable of delivering. (A.O. Smith, No. 20
at p. 5) CSA and Rheem added that most of these heaters are
specialized, as some are only used for handwashing or point-of-use
applications, so they do not need to go through a typical DOE draw
pattern. (CSA, No. 10 at p. 8; Rheem, No. 14 at p. 9)
Water heaters that provide water at a maximum temperature lower
than 125 [deg]F (i.e., ``low temperature'' water heaters) are consumer
water heaters. To the extent that a ``low temperature'' water heater
uses electricity as the
[[Page 1583]]
energy source, has a nameplate input rating of 12 kW or less, and
contains no more than one gallon of water per 4,000 Btu per hour of
input, it would be an electric instantaneous water heater. 10 CFR
430.2. The definition of water heater or electric instantaneous water
heater does not include a minimum water delivery temperature. As
stated, ``low temperature'' water heaters cannot be tested under the
current DOE test procedure. To the extent that a consumer water heater
is not able to heat water to the required set point temperature, the
manufacturer would be required to petition DOE for a waiver from the
DOE test procedure and request use of an alternate test procedure
pursuant to the procedure at 10 CFR 430.27.
Although DOE has not received any such petitions, to minimize the
potential need for manufacturers to petition for a test procedure
waiver, DOE is proposing to define ``low temperature'' water heaters
and to establish test procedure provisions that specify a lower set
point temperature for such products. DOE is proposing to define a ``low
temperature water heater'' as ``an electric instantaneous water heater
that, is not a circulating water heater and, cannot deliver water at a
temperature greater than or equal to the set point temperature
specified in section 2.5 of appendix E to subpart B of this part when
supplied with water at the supply water temperature specified in
section 2.3 of appendix E to subpart B of this part.''
DOE has tentatively determined that lowering the set point
temperature for ``low temperature'' water heaters to their maximum
possible delivery temperature would permit these water heaters to be
tested appropriately and in a manner that would produce representative
test results. Therefore, DOE proposes to require low temperature water
heaters to be tested to their maximum possible delivery temperature.
As stated previously, if a consumer water heater exists that is not
able to heat water to the required set point temperature, the
manufacturer would be required to petition DOE for a waiver from the
DOE test procedure and request use of an alternate test procedure
pursuant to the procedure at 10 CFR 430.27. If a manufacturer produces
a consumer water heater that is not able to heat water to the required
set point temperature but does not meet the definition of a ``low
temperature water heater'' as proposed in this document, the
manufacturer should petition DOE for a waiver for that model.
8. Heat Pump Water Heater Heaters
a. Controls
As discussed in section III.A.1.a, in the present market, a
consumer heat pump water heater typically consists of an air-source
heat pump and a storage tank that are integrated together into one
assembly. This ``typical'' consumer heat pump water heater uses
electricity and has backup resistance elements within the storage tank.
Heating water with the heat pump components is more efficient than
heating water with the backup resistance elements. Therefore, water
heaters with controls that prioritize heat pump water heating over
resistance element water heating will operate more efficiently than
water heaters that do not prioritize heat pump water heating or that do
not prioritize heat pump water heating to the same extent.
In response to the April 2020 RFI, the Joint Advocates suggested
modifying the test procedure to reflect the effectiveness of controls
in minimizing use of the resistance element in heat pump water heaters,
stating this modification would improve the representativeness of the
test procedure and create new incentives for manufacturers to develop
products that provide increased savings for consumers. (Joint
Advocates, No. 15 at p. 2) No suggestion was provided on how to better
reflect the use of controls to minimize element usage.
DOE's test data shows that for most (or possibly all) heat pump
water heater models available on the market currently, electric
elements do not turn on during the 24-hour simulated-use test. Although
element usage during the test could be forced through a more aggressive
draw pattern (i.e., longer or more frequent draws designed to deplete
the water heater and require more hot water than the heat pump alone
could keep up with), the draw patterns are required to be
representative of actual use. Therefore, designing the draw pattern
with the goal of forcing resistance element use would not be
representative of typical use, and DOE has tentatively determined not
to modify the test procedure to activate the use of electric resistance
elements in heat pump water heaters during testing.
b. Split-System Heat Pump Water Heaters
In response to the April 2020 RFI, the Joint Advocates and NEEA
recommended that DOE investigate the inclusion of niche products, such
as split system heat pumps, within appendix E. (Joint Advocates, No. 15
at p. 3; NEEA, No. 21 at p. 3) In a split system heat pump, the heat
pump part of the system is typically installed outdoors. The storage
tank part of the system is typically installed indoors and does not use
the ambient air for water heating directly. As discussed in section
III.C.3.b, different ambient conditions are specified in appendix E for
heat pump water heaters and non-heat pump water heaters. For split
system heat pump water heaters, DOE is proposing to specify that the
heat pump part of the system shall be tested using the heat pump water
heater dry bulb temperature and relative humidity requirements, while
the storage tank part of the system shall be tested using the non-heat
pump water heater ambient temperature and relative humidity
requirements. DOE notes that the required non-heat pump water heater
ambient conditions can be met by keeping the entire system within the
dry bulb temperature and relative humidity requirements for heat pump
water heaters (i.e., both parts of the system can be tested in the same
psychrometric chamber).
c. Heat Pump Only Water Heaters
As discussed in section III.A.1.a, certain heat pump water heaters
are sold that consist of only a heat pump (i.e., heat pump only water
heater). These heat pump only water heaters require the use of a
separate storage tank to properly operate. The current DOE test
procedure does not have procedures in place to appropriately test these
water heaters.
In a final rule published October 17, 1990, DOE established test
procedures that included a description of how to test heat pump water
heaters sold without a storage tank. 55 FR 42162, 42173. These
procedures were updated in the May 1998 final rule and included testing
the heat pump water heater with an electric storage water heater having
a measured volume of 47 gallons 1.0 gallons (178 liters
3.8 liters); two 4.5 kW heating elements controlled in such
a manner as to prevent both elements from operating simultaneously; and
a rated efficiency at or near the minimum energy conservation standard.
63 FR 25996, 26011 (May 11, 1998).
DOE published the April 2010 final rule based on an evaluation of
heat pump only water heaters available on the market. 75 FR 20112
(April 16, 2010). DOE determined such water heaters do not meet EPCA's
definition of a ``water heater'' and are not covered products. Id. at
75 FR 20127. The products that provided the basis for DOE's
determination were characterized as add-on heat pump water heaters. Id.
In a NOPR that preceded the April 2010 final rule, DOE stated that add-
on heat pump water heaters are typically
[[Page 1584]]
marketed and used as an add-on component to a separately manufactured,
fully functioning electric storage water heater. 74 FR 65852, 65865
(Dec. 11, 2009). DOE further stated that the add-on unit consists of a
small pump and a heat pump system. Id. In the products considered by
DOE, the pump circulates refrigerant from the water heater storage tank
through the heat pump system and back into the tank, while the heat
pump extracts heat from the surrounding air and transfers it to the
refrigerant. Id. The add-on units evaluated for DOE's determination
cannot by themselves provide hot water on demand, but rather heat water
only when operated in conjunction with a storage water heater. Id. DOE
also stated that manufacturers do not ship add-on heat pump water
heaters as self-contained, fully functioning water heaters or paired
with a storage tank, and that the add-on device, by itself, is not
capable of heating water and lacks much of the equipment necessary to
operate as a water heater. Id. The test procedures addressing heat pump
water heaters that are sold without a storage tank were removed in the
July 2014 final rule, due to the previous determination that add-on
heat pump water heaters are not covered products. 79 FR 40542, 40547
(July 11, 2014).
A review of the current market has identified certain heat pump
only water heaters that operate differently than the add-on heat pump
water heaters that were examined during the April 2010 final rule.
Certain heat pump only water heaters are used in conjunction with a
separately sold unfired hot water storage tank or backup storage water
heater and extract ``cold'' water from the tank, heat the water
directly using the ambient air as the heat source, and return water at
a slightly higher temperature to the storage tank or backup heater. In
contrast to the add-on heat pump water heaters previously examined in
the April 2010 Final Rule, these heat pump only water heaters heat
water directly. Currently, testing these heat pump only water heaters
to appendix E is not possible because they are unable to heat water to
the required set point temperature on demand. These products require
the use of a separately sold storage tank and gradually increase the
temperature of the stored water to the required outlet temperature.
Because of the differences with certain heat pump only water
heaters currently on the market as compared to the add-on heat pump
water heaters that provided the basis for DOE's prior determination,
DOE has tentatively determined that certain heat pump only water
heaters are covered products. As discussed in section III.A.1.a, DOE is
proposing a definition for ``circulating water heater,'' which covers
heat pump only water heaters, and that procedures to test these
products should be included in appendix E.
As stated previously, a 47-gallon electric storage water heater
that uses electric resistance elements and that has a rated efficiency
at or near the minimum energy conservation standard was previously
required when testing the test procedures prior to the July 2014 final
rule. Consistent with DOE's prior approach to testing heat pump only
water heaters, DOE is proposing testing with a standard storage tank.
Through testing of integrated heat pump water heaters,\51\ DOE has
observed that the electric resistance elements do not turn on during
the 24-hour simulated-use test. Therefore, DOE is not proposing to
require backup heating (i.e., electric resistance elements) within the
standard storage tank, as the backup heating would likely not operate
during the test. DOE reviewed the CCMS database for unfired hot water
storage tanks \52\ and found that several manufacturers produce 80-
gallon unfired hot water storage tanks, while no manufacturers produce
a 47-gallon unfired hot water storage tank. DOE is proposing that the
storage tank to be used with a heat pump only water heater would be an
80 gallon 1 gallon unfired hot water storage tank that
meets the energy conservation standards for an unfired hot water
storage tank at 10 CFR 431.110(a).\53\ DOE requests comment on the
approach of using a standard storage tank for testing heat pump only
water heaters and whether there are other procedures that are not
burdensome to conduct and that are representative of actual use.
---------------------------------------------------------------------------
\51\ Integrated heat pump water heaters are discussed in section
III.C.8.a and represent the ``typical'' heat pump water heater
available on the market, in which the storage tank and heat pump are
combined (integrated) into one assembly. The integrated heat pump
water heaters on the market typically have electric resistance
elements installed in the tank for supplementary heating when the
heat pump alone cannot provide enough hot water. The residential
application of an integrated heat pump water heater and a heat pump
only water heater combined with a separately sold storage tank are
similar.
\52\ The CCMS database for unfired hot water storage tanks is
available at: www.regulations.doe.gov/certification-data/#q=Product_Group_s%3A*.
\53\ Currently unfired hot water storage tanks must have a
minimum thermal insulation of R-12.5.
---------------------------------------------------------------------------
Were DOE to establish a test procedure for heat pump only water
heaters, such water heaters would not be subject to energy conservation
standards until such a time that DOE addressed such products in an
energy conservation standard rulemaking.
9. Circulating Gas-Fired Water Heaters
As described in section III.A.1.c, several manufacturers produce
``circulating'' consumer gas-fired instantaneous water heaters that are
designed to be used with a volume of stored water (usually in a tank,
but sometimes within a recirculating hot water system of sufficient
volume, such as a hydronic space heating or designated hot water
system) in which the water heater does not directly provide hot water
to fixtures, such as a faucet or shower head, but rather replenishes
heat lost from the tank or system through hot water draws or standby
losses. In section III.A.1.c, DOE tentatively determined that these
water heaters are ``covered products'' under the ``water heater''
definition and proposed a definition for ``circulating water heaters''
to be included at 10 CFR 430.2.
In the April 2020 RFI, DOE requested feedback on what changes to
the consumer water heater test procedure may be necessary to
appropriately test circulating gas-fired instantaneous water heaters.
DOE also requested feedback on whether there is an industry standard
that would allow for testing of circulating gas-fired instantaneous
water heaters that would provide results representative of the energy
use of these products for an average use cycle or period of use. 85 FR
21104, 21113 (April 16, 2020). AHRI, Rinnai, and Rheem recommended
using DOE's commercial water heater test procedure, which references
parts of ANSI Z21.10.3-2015/CSA 4.3-2015 (ANSI Z21.10.3-2015), ``Gas-
fired water heaters, volume III, storage water heaters with input
ratings above 75,000 Btu per hour, circulating and instantaneous.''
(AHRI, No. 17 at p. 11; Rheem, No. 14 at p. 8; Rinnai, No. 13 at p. 10-
11) Additionally, AHRI suggested that if DOE declines to modify the
definition and retains circulating gas-fired instantaneous water
heaters within scope of this test procedure, then DOE should consider
adopting the thermal efficiency commercial test procedure and metric
for these products. (AHRI, No. 17 at p. 11)
As stated previously in section III.A.1.c, DOE has tentatively
determined that circulating water heaters are consumer water heaters
and would be covered by DOE's test procedures for consumer water
heaters. Congress, through 42 U.S.C. 6295(e)(5)(B), directed DOE to
establish a ``uniform efficiency descriptor'' as the required metric
for consumer water heaters. This ``uniform efficiency
[[Page 1585]]
descriptor'' was established during the July 2014 final rule and is the
UEF metric. DOE may exclude a specific category of covered water
heaters from the uniform energy descriptor established by DOE if DOE
determines that the category of water heaters does not have a
residential use and can be clearly described in the final rule, and is
effectively rated using the thermal efficiency and standby loss
descriptors applied to the category as of December 18, 2012, as a
commercial water heater. 42 U.S.C. 6295(e)(5)(F) As stated previously,
DOE has tentatively determined that circulating water heaters have a
residential use. As such, to the extent that circulating water heaters
are consumer water heaters, they would be subject to an energy
conservation standard using the UEF metric.
Similar to heat pump only water heaters described in section
III.C.8.c, circulating water heaters operate with a separate storage
tank. Therefore, DOE has tentatively determined that, as proposed for
heat pump only water heaters, circulating water heaters would be tested
with an 80 gallon 1 gallon unfired hot water storage tank
that meets the energy conservation standards for an unfired hot water
storage tank at 10 CFR 431.110(a). DOE requests comment on the approach
of using a standard storage tank for testing circulating water heaters
and whether there are other procedures that are not unduly burdensome
to conduct and that are representative of actual use.
10. Solar Water Heaters
In response to an RFI published on May 21, 2020 (May 2020 RFI),
regarding the energy conservation standards for consumer water heaters
(85 FR 30853), the Solar Rating & Certification Corporation
(``(SRCC'')) recommended that solar water heating technologies be
considered for inclusion in the DOE energy conservation standards and
test procedures for consumer water heaters. SRCC stated that without
the involvement of DOE, the industry metrics struggle to gain
acceptance with policymakers and consumers. SRCC also stated that DOE
rulemakings to include solar-equipped water heaters in regulations
would serve to establish a single performance metric and signal the
legitimacy of solar water heating technologies. (Docket: EERE-2017-BT-
STD-0019, SRCC, No. 11 at pp. 3-4) On October 7, 2020, SRCC published a
draft test procedure titled, ``Solar Uniform Energy Factor Procedure
for Solar Water Heating Systems.'' \54\ The draft SRCC test procedure
addresses methods to test different types of solar water heaters.
---------------------------------------------------------------------------
\54\ SRCC's draft Solar Uniform Energy Factor Procedure for
Solar Water Heating Systems is available at: www.iccsafe.org/wp-content/uploads/is_stsc/Solar-UEF-Specification-for-Rating-Solar-Water-Heating-Systems-20201012.pdf.
---------------------------------------------------------------------------
On April 8, 2015, DOE published an energy conservation standards
NOPR addressing definitions for consumer water heaters. 80 FR 18784. In
particular, DOE proposed definitions for ``solar-assisted fossil fuel
storage water heater'' and ``solar-assisted electric storage water
heater'' and clarified that water heaters meeting these definitions are
not subject to the amended energy conservation standards for consumer
water heaters established by the April 2010 final rule. Id. at 80 FR
18789. DOE has tentatively determined to address solar water heaters in
a separate rulemaking.
11. Connected Water Heaters
On September 17, 2018, DOE published an RFI seeking information on
the emerging smart technology appliance and equipment market. 83 FR
46886 (September 2018 RFI). In the September 2018 RFI, DOE sought
information to better understand market trends and issues in the
emerging market for appliances and commercial equipment that
incorporate smart technology. Id. at 83 FR 46887. DOE's intent in
issuing the September 2018 RFI was to ensure that DOE did not
inadvertently impede such innovation in fulfilling its statutory
obligations in setting efficiency standards for covered products and
equipment. Id. In the April 2020 RFI, DOE sought comment on the same
issues presented in the September 2018 RFI as they may be applicable to
consumer water heaters.
EEI stated that DOE should update the test procedure to better
capture the performance difference between traditional and ``smart''
water heaters by including subcategories for non-connected,\55\
connected,\56\ and disconnected water heaters; \57\ and provided
recommended definitions for these categories. EEI further stated that
during testing, ``connected'' water heaters should be disconnected from
their external networks so that their UEF values can be compared on an
equivalent basis with ``non-connected'' water heaters. (EEI, No. 8 at
p. 2) NEEA commented that DOE should allow optional reporting of demand
response \58\ capability in CCMS. (NEEA, No. 21 at pp. 2-3) Similarly,
in the May 2020 RFI, SRCC recommended that DOE consider adding a
thermal energy storage \59\ metric to the current test method. SRCC
stated that in its simplest form, the metric could simply involve the
calculation of the energy contained in water heated from the entering
water temperature to the maximum operating temperature for the tank.
According to SRCC, the metric could be accomplished using no additional
testing and could help to spur the use of thermal energy storage and
demand response in the context of consumer and commercial storage water
heaters and unfired tanks. (Docket: EERE-2017-BT-STD-0019, SRCC, No. 11
at p. 5-6)
---------------------------------------------------------------------------
\55\ EEI proposed to define non-connected water heaters as
traditional water heaters that do not have ``smart'' features and
cannot connect to any external network or device.
\56\ EEI proposed to define connected water heaters as ``smart''
water heaters (that are not already categorized as grid-enabled
water heaters) that connect to smart home networks and/or smart
devices (home assistant speakers, smart phones, etc.) and/or
external networks such as those provided by a local energy company.
\57\ EEI proposed to define disconnected water heaters (for test
procedures only) as ``smart'' water heaters (that are not already
categorized as grid-enabled water heaters) that have the ability to
disconnect from smart home networks and/or smart devices (home
assistant speakers, smart phones, etc.) and/or external networks
based on user command or as a ``default'' mode if it detects
problems with the communication network.
\58\ Demand response refers to changes in electric or gas usage
from the normal consumption patterns in response to changes in the
price of electricity or gas over time, or to incentive payments
designed to induce lower electricity or gas use at times of high
wholesale market prices or when system reliability is jeopardized.
\59\ Thermal energy storage is important to demand response
programs, as the water that is heated during off-peak times must be
kept heated and ready for use when the consumer desires hot water.
---------------------------------------------------------------------------
Section 5.1 of appendix E specifies the operational mode selection
for water heaters, but does not explicitly address ``smart'' or
``connected'' modes of operation. For water heaters that allow for
multiple user-selected operational modes, all procedures specified in
appendix E must be carried out with the water heater in the same
operational mode (i.e., only one mode). Section 5.1 of appendix E. This
operational mode must be the default mode (or similarly named,
suggested mode for normal operation) as defined by the manufacturer in
its product literature for giving selection guidance to the consumer.
Id.
DOE is proposing to explicitly state that any connection to an
external network or control would be disconnected during testing. While
DOE recognizes that connected water heaters are on the market with
varying implementations of connected features, DOE is not aware of any
data available, nor did interested parties provide any such data,
regarding the consumer use of connected features. Absent such data,
[[Page 1586]]
DOE is unable to develop a representative test configuration for
assessing the energy consumption of connected functionality for water
heaters.
Furthermore, while acknowledging the potential benefits that could
be provided by connected capability, such as providing energy saving
benefits to consumers and enabling peak load shifting on the grid, DOE
believes that requiring measurement of the energy consumed by connected
features at this time may prematurely hinder the development and
incorporation of such features in water heaters. While grid management
programs have existed for many years, demand response capability is
rapidly evolving. Therefore, DOE has tentatively determined that, at
this time, any regulation on its part to address these products may
harm the evolution of this market.
DOE acknowledges that storage-type water heaters are useful thermal
energy storage devices that can help save consumers money and help
utilities manage the grid by heating up the water in the tank during
non-peak times. However, the technology required to operate within a
demand response program is not available on most consumer water heaters
and the available thermal energy of the tank can be determined using
the already available rated storage volume metric. Further, DOE notes
that a thermal energy storage metric would be most useful to utilities
operating demand response programs. These utilities are regionally
located and can therefore make better assumptions about water heating
conditions, such as supply water temperature and ambient temperature,
as compared to a national average of these conditions, which are used
in the DOE test procedure. Therefore, DOE has tentatively determined
not to add a thermal energy storage metric to the DOE test procedure at
this time.
As DOE is not proposing test procedures specific to connected water
heaters, separate definitions would not be needed to identify non-
connected, connected, and disconnected water heaters.
12. Drain Down Test Method
Section 4.5 of appendix E provides the procedure for measuring the
internal storage tank temperature for water heaters with a rated
storage volume at or above 2 gallons. Section 4.5 of appendix E
specifies that the thermocouples be inserted into the storage tank of a
water heater through either the anodic device opening, the temperature
and pressure relief valve, or the outlet water line. DOE has identified
consumer water heaters with physical attributes that make measuring
internal storage tank temperature difficult, such as water heaters that
have a built-in mixing valve and no anodic device, or have a large heat
exchanger that does not accommodate insertion of a thermocouple tree.
In the April 2020 RFI, DOE requested comment on whether amendments
to the water heater test procedure are needed to address water heaters
that cannot have their internal storage tank temperatures measured as
required by the test procedure. 85 FR 21104, 21114 (April 16, 2020). In
response, CA IOUs recommended that DOE not amend the test procedure to
address water heaters for which it is impossible to measure internal
storage tank temperatures. (CA IOUs, No. 18 at p. 4) Rheem stated its
support of such amendments and recommended a drain down method, whereby
the entire volume would be removed and the temperature measured at the
end of the 24-hour test. (Rheem, No. 14 at p. 9) BWC agreed such
amendments were necessary and suggested a framework for a procedure to
address water heaters that cannot have their internal storage tank
temperatures measured that would involve: (1) After the FHR test,
purging the water heater with inlet water at 58 [deg]F 2
[deg]F to establish the mean tank temperature at the beginning of the
24-hour simulated-use test; (2) allowing the water heater to heat up to
the original thermostat setting and recording the energy used to do so;
(3) running the appropriate draw pattern, then fully draining the water
heater by gravity, while measuring the mass and temperature of the
water; and (4) calculating the energy change as: energy change = mass x
specific heat x the difference between the average end temperature and
the beginning temperature just after the 58 [deg]F purge. (BWC, No. 12
at p. 5)
Throughout the 24-hour simulated-use test, internal tank
thermocouples are used to determine the mean tank temperature. Mean
tank temperatures are required at the start and end of the test, the
start and end of the standby period, and the after the first recovery
period (i.e., T0, T24, Tsu,0,
Tsu,f, and Tmax,1, respectively). Also, an
average mean tank temperature throughout the standby period is required
(i.e., Tt,stby,1). The procedures recommended by BWC and
Rheem could provide an estimate of the mean tank temperature at the
start and end of the 24-hour simulated-use test but would not provide
an estimate at the end of the first recovery period, the start and end
of the standby period, or an average over the standby period. To
provide for determining the mean tank temperature at each required
stage, DOE proposes an amended version of the procedure suggested by
BWC. DOE is proposing the following procedure for water heaters that
cannot accommodate a thermocouple tree:
1. Allow the water heater to finish any recovery it is
undergoing.
2. Wait 1 hour, during which time the water heater sits idle
without any water draws or energy used for heating water.
3. Begin the first draw of the appropriate draw pattern. Record
the inlet and outlet water temperatures 5 seconds after the
initiation of the first draw. The mean tank temperature at the start
of the test, T0, is the average of the inlet and outlet temperature
measurements.
4. At the end of the first draw, record the inlet and outlet
water temperatures. The maximum mean tank temperature after the
first recovery period, Tmax,1, is the average of the inlet and
outlet temperature measurements.
5. Continue with the appropriate draw pattern.
6. At the end of the last draw of the first draw cluster, record
the inlet and outlet water temperatures. The mean tank temperature
after the start of the standby period, Tsu,0, is the average of the
inlet and outlet temperature measurements.
7. Continue with the appropriate draw pattern.
8. Begin the first draw of the second draw cluster. Record the
inlet and outlet water temperatures 5 seconds after the initiation
of the first draw. The mean tank temperature at the end of the
standby period, Tsu,f, is the average of the inlet and outlet
temperature measurements.
9. The average mean tank temperature over the standby period,
Tt,stby,1, is the average of mean tank temperatures at the start and
end of the standby period.
10. Continue with the appropriate draw pattern.
11. At hour 24, initiate a draw at the flow rate of the first
draw of the draw pattern that the water heater was tested. The mean
tank temperature at hour 24 (T24) is the average of the inlet and
outlet water temperatures measured 5 seconds after the start of the
draw.
The proposed drain down test would estimate the mean tank
temperature based on the inlet and outlet water temperature at the
start or end of the draw. This assumes that the temperature of the
stored water gradually (i.e., linearly) increases in temperature either
from the bottom of the tank to the top, or the further the water is
into the heat exchanger from the water inlet, depending on the design
of the water heater being tested. As the exact internal dimensions of
the storage tank or heat exchanger in relation to the location of the
heat source cannot be known for every water heater, the linear
[[Page 1587]]
assumption is the most representative of the water heater market as a
whole.
13. Alternate Order 24-Hour Simulated-Use Test
In response to the April 2020 RFI, SMTI recommended that DOE move
the standby loss period of the test to the beginning of the 24-hour
simulated-use test and to start the first draw at the 6-hour mark,
asserting that doing so would increase the accuracy and repeatability
of the test, and would decrease burden by eliminating the possibility
of having to extend the 24-hour simulated-use test. (SMTI, No. 19 at p.
2) SMTI further asserted that the calculation for recovery efficiency
can provide an artificially low value for water heaters with high
storage volume and low input rates such as heat pump water heaters. For
these water heaters, SMTI stated that the first recovery period could
be delayed well past the start of the test, during which time the water
heater would use a significant amount of energy in standby (e.g.,
controls and auxiliary components) and would lose a signification
amount of energy through standby losses. SMTI asserted that when
initiating the 24-hour simulated-use test with a 6-hour standby period,
the energy use and tank temperatures for the recovery efficiency
calculation would occur at 6 hours into the test (after completion of
the standby period), and the recovery efficiency calculation error
would be somewhat reduced based on the assumption that the first
recovery would begin closer to the first draw, given that 6 hours of
standby losses would have already accrued. (Id. at pp. 4-5)
As stated in section III.B.2.d, UA (the result of the standby
period) has a negligible effect on UEF. Therefore, moving the standby
period to the start of test would have a negligible effect on UEF in
terms of improving the accuracy of the standby loss calculations.
However, moving the standby period to the start of the test may have an
effect on the recovery efficiency of large volume low input rate water
heaters described by SMTI, and a large change in recovery efficiency
can have a significant effect on UEF. From a review of DOE's available
test data, the first recovery is rarely delayed past the first draw. If
DOE were to adopt this alternate order 24-hour simulated-use test, all
water heaters on the market would need to be retested. Therefore, DOE
is not proposing to move the standby period to the start of the 24-hour
simulated-use test, as the resulting burden to manufacturers to retest
would result in a potential increase in accuracy for only a small
subset of the consumer water heaters available on the market.
14. Untested Provisions
At 10 CFR 429.70, DOE specifies alternative methods for determining
energy efficiency and energy use for certain covered products and
equipment, including consumer water heaters.\60\ In general, these
provisions allow a manufacturer to determine the energy efficiency or
energy use of a basic model using an alternative efficiency
determination method (AEDM) in lieu of actually testing the basic
model. Specific to each product or equipment type covered by these AEDM
provisions, DOE defines the criteria for using an AEDM and, for some
products and equipment, procedures to be used to validate an AEDM and
to perform verification testing on units certified using an AEDM.
---------------------------------------------------------------------------
\60\ Section 429.71 uses the term ``residential'', which is
synonymous with the use of the term ``consumer'' in this document.
---------------------------------------------------------------------------
The provisions at 10 CFR 429.70(g) provide alternative methods for
determining ratings for ``untested'' basic models of residential water
heaters and residential-duty commercial water heaters. For models of
water heaters that differ only in fuel type or power input, these
provisions allow manufacturers to establish ratings for untested basic
models based on the ratings of tested basic models if certain
prescribed requirements are met. (Simulations or other modeling
predictions or ratings of UEF, volume, first-hour rating, or maximum
gallons per minute are not permitted (10 CFR 429.70(g))).
Specifically, for gas water heaters, the provisions at 10 CFR
429.70(g)(1) specify that for untested basic models of gas-fired water
heaters that differ from tested basic models only in whether the basic
models use natural gas or propane gas, the represented value of UEF,
FHR, and maximum gallons per minute for an untested basic model can be
the same as those for a tested basic model, as long as the input
ratings of the tested and untested basic models are within 10 percent.
For electric storage water heaters, the provisions at 10 CFR
429.70(g)(2) specify rating an untested basic model using the FHR and
the UEF obtained from a tested basic model as a basis for ratings of
basic models with other input ratings, provided that certain conditions
are met: (1) Each heating element of the untested basic model is rated
at or above the input rating for the corresponding heating element of
the tested basic model; and (2) for an untested basic model having any
heating element with an input rating that is lower than that of the
corresponding heating element in the tested basic model, the FHR for
the untested basic model must result in the same draw pattern specified
in Table I of appendix E for the simulated-use test as was applied to
the tested basic model.\61\ 10 CFR 429.70(g)(2)(i)-(ii)
---------------------------------------------------------------------------
\61\ To establish whether this condition is met, the provisions
at 10 CFR 429.70(g)(2)(ii) specify determining the FHR for the
tested and the untested basic models in accordance with the
procedure described in section 5.3.3 of 10 CFR part 430, subpart B,
appendix E, and then comparing the appropriate draw pattern
specified in Table I of appendix E for the FHR of the tested basic
model with that for the untested basic model. If this condition is
not met, then the untested basic model must be tested and the
appropriate sampling provisions applied to determine its UEF in
accordance with appendix E.
---------------------------------------------------------------------------
As discussed previously, for certain products or equipment types
for which the use of an AEDM is authorized, DOE prescribes procedures
to be used to validate the AEDM and/or to perform verification testing
on units certified using an AEDM. For consumer water heaters, however,
DOE does not currently prescribe procedures to validate the alternative
rating method or to perform verification testing of untested basic
models that are certified using the provisions at 10 CFR 429.70(g).
The following sections discuss representations of the FHR value of
certain untested models; consideration of extending the alternative
rating method to electric instantaneous type water heaters; and
proposed methods for verifying the ratings of untested models of water
heaters.
a. Representations of FHR
As discussed previously, the provisions at 10 CFR 429.70(g) allow
for an untested electric storage water heater basic model with element
wattages less than a tested basic model to use the FHR of the tested
basic model, provided that the untested basic model's FHR is in the
same draw pattern as the tested basic model. For an untested basic
model with an element wattage that is lower than the tested basic
model's, the tested FHR of the untested basic model will generally be
less than the FHR of the tested basic model. In such cases, using the
tested basic model's FHR to represent the untested model's FHR may not
be as representative as using the FHR value directly determined from
the untested model (the FHR of the untested basic model is determined
pursuant to the procedures in appendix E specifically for the purpose
of allowing use of the tested basic model's UEF rating). Instead, using
the untested basic model's measured FHR for
[[Page 1588]]
representation purposes, rather than the tested model's FHR (as
currently required), could increase the representativeness of the
certified FHR, while potentially not increasing burden on the
manufacturer. DOE, therefore, is requesting comment on the potential to
revise the existing provisions at 10 CFR 429.70(g)(2)(ii) for electric
storage water heaters with element wattages less than the tested basic
model to require that the represented FHR of the untested model be the
untested basic model's FHR as determined according to the procedures at
appendix E. Specifically, DOE is seeking information on whether
manufacturers collect sufficient data to establish a rated value of FHR
based on FHR testing for untested basic models, subject to the sampling
plan requirements at 10 CFR 429.17 (i.e., whether manufacturers
currently measure the FHR of at least two units of an untested basic
model to ensure it is in the same draw pattern bin as the tested
model).
As discussed in section III.C.14.b, DOE is proposing to adopt
provisions for rating untested electric instantaneous water heaters in
a manner similar to that currently allowed for electric storage water
heaters. Correspondingly, DOE is also requesting comment on a proposal
to require, for untested models of electric instantaneous water heaters
with an input rating less than the tested model, that the represented
maximum GPM value for the untested model be the actual value as
determined for the untested model according to appendix E and the
sampling plan requirements at 10 CFR 429.17. The represented UEF of the
untested model still would match that of the tested basic model.
Should DOE amend the method for determining the represented value
of FHR or maximum GPM for certain untested basic models of electric
water heaters, such a change could be required beginning with the
annual filing of certification reports following the effective date of
any change. Manufacturers of consumer water heaters are required to
submit an annual filing for covered basic models by May 1 of each year.
10 CFR 429.12(d).
b. Alternative Rating Method for Instantaneous Water Heaters
As described previously, the provisions at 10 CFR 429.70(g) allow
manufacturers to apply ratings for a tested basic model to untested
basic models of gas water heaters and electric storage water heaters if
certain prescribed requirements are met. In response to the April 2020
RFI, A.O. Smith suggested that DOE consider extending the untested
provisions in 10 CFR 429.70(g) to consumer and residential[hyphen]duty
electric instantaneous water heaters. (A.O. Smith, No. 20 at p. 5)
As discussed, untested electric storage water heater basic models
are currently allowed to use the same FHR and UEF rating as a tested
basic model, provided that one of the following two criteria are met:
(1) Each heating element of the untested basic model is rated at or
above the input rating for the corresponding heating element of the
tested basic model; or (2) a tested FHR for the untested basic model
with a lower input rating must result in the same draw pattern as the
tested basic model. 10 CFR 429.70(g)(2).
Regarding the first criteria, the untested provisions for electric
storage water heaters at 10 CFR 429.70(g)(2) allow an untested basic
model to be rated the same as a tested basic model if each heating
element of the untested basic model is rated at or above the input
rating for the corresponding heating element of the tested basic model.
DOE notes that as the input rate of a water heater increases, so too
does the amount of hot water that it can deliver; and the more hot
water the water heater can deliver, the higher the draw pattern that is
required during the 24-hour simulated-use test. In general, for a given
water heater, a higher draw pattern correlates with higher UEF results;
conversely, a smaller draw pattern corresponds with lower UEF results.
(DOE has found through its own testing that this trend holds for
electric instantaneous water heaters in addition to storage water
heaters.) As a result, higher input rates generally correlate with
higher UEF values. Because higher input rates generally correlate with
higher UEF values (due to a change in draw pattern, as described), an
untested basic model with an input rate higher than the tested basic
model is generally considered to be conservatively rated.
Regarding the second criteria, the untested provisions for electric
storage water heaters at 10 CFR 429.70(g)(2) allow an untested basic
model to be rated the same as a tested basic model if any heating
element has in input rating lower than that of the corresponding
heating element in the tested basic model and the tested FHR for the
untested basic model results in the same draw pattern as that of the
tested basic model.\62\ This requirement ensures that the UEF rating
applied to the untested basic model is representative.
---------------------------------------------------------------------------
\62\ Determining the applicable draw pattern for an untested
model in this case requires performing the FHR test on the untested
model and determining the draw pattern using Table I in section
5.4.1 of appendix E.
---------------------------------------------------------------------------
Because instantaneous water heaters exhibit the same trends in
performance that justify the use of an alternative rating determination
method for electric storage water heaters, DOE has tentatively
determined that extending the use of the untested provisions to
electric instantaneous water heaters in 10 CFR 429.70(g) would maintain
a representative rating of these products' energy efficiency, while
reducing manufacturer burden. Therefore, DOE is proposing to permit use
of the untested provisions for electric instantaneous water heaters
through newly proposed provisions at 10 CFR 429.70(g)(3). DOE is
proposing that the criteria that currently apply to electric storage
water heaters at 10 CFR 429.70(g)(2) would apply to electric
instantaneous type water heaters at 10 CFR 429.70(g)(3), with the
exceptions that: (1) The criteria for electric instantaneous water
heaters would reference the maximum GPM rather than the FHR, as FHR
applies only to storage water heaters; and (2) the criteria for
electric instantaneous water heaters would reference the ``input rate''
rather than the ``heating element'' or ``input rating for the
corresponding heating element''.
DOE has tentatively determined that extending the untested
provisions in 10 CFR 429.70(g) to electric instantaneous water heaters
would reduce manufacturer burden, as many basic models would not
require testing, while maintaining an accurate representation of these
products actual efficiency. Therefore, DOE is proposing to permit use
of the untested provisions for electric instantaneous water heaters.
DOE seeks comment on the proposal to establish provisions for rating
untested basic models of electric instantaneous water heaters at 10 CFR
420.70(g)(3) that are analogous to the existing provisions for rating
untested basic models of electric storage water heaters at 10 CFR
429.70(g)(2).
D. Reporting
Manufacturers, including importers, must use product-specific
certification templates \63\ to certify compliance to DOE. For consumer
water heaters, the certification template reflects the general
certification requirements specified at 10 CFR 429.12 and the product-
specific requirements specified at 10 CFR 429.17. As discussed in the
previous paragraphs, DOE is not proposing to amend the product-specific
[[Page 1589]]
certification requirements for these products.
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\63\ DOE's product-specific certification templates are
available at: www.regulations.doe.gov/ccms/templates.
---------------------------------------------------------------------------
E. Test Procedure Costs and Harmonization
1. Test Procedure Costs and Impact
In this NOPR, DOE proposes to amend the existing test procedure for
consumer and residential-duty commercial water heaters by adding
procedures to test water heaters designed to be used with a separately
sold hot water storage tank, to test the newly defined low temperature
water heaters, and to estimate the internal stored water temperature
for water heater designs in which the internal tank temperature cannot
be directly measured. DOE also proposes to amend the existing test
procedure for consumer and residential-duty commercial water heaters by
modifying the flow rate requirements during the FHR test for water
heaters with a rated storage volume less than 20 gallons; the timing of
the first measurement in each draw of the 24-hour simulated-use test;
and the test condition specifications and tolerances, including
electric supply voltage tolerance, ambient temperature, ambient dry
bulb temperature, ambient relative humidity, standard temperature and
pressure definition, gas supply pressure, and manifold pressure. DOE
has tentatively determined that these proposed amendments would impact
testing costs as discussed in the following paragraphs.
a. Water Heaters Requiring a Separately Sold Hot Water Storage Tank
DOE proposes to add procedures to test water heaters that are
designed to be used with a separately sold hot water storage tank.
These products raise the temperature of inlet water by less than the
required temperature rise specified in sections 2.3 through 2.5 of
appendix E and therefore require a storage volume (either a tank or
circulation loop of sufficient size) to raise the temperature of the
water to levels required by appendix E. Under the proposed procedures,
the manufacturer, or third-party testing facility, would need to
install the water heater with an 80-gallon unfired hot water storage
tank which meets the energy conservation standard requirements at 10
CFR 431.110(a). DOE estimates that the cost of running the test
procedure should be the same as testing a comparable water heater with
storage volume (i.e., testing a fossil fuel-fired or electric storage
water heater would cost approximately $3,000 and testing an electric
storage water heater which uses heat pump technology would cost
approximately $4,500). In addition to the test cost, the manufacturer,
or third-party testing facility, would have a one-time purchase of an
unfired hot water storage tank which are commercially available for
approximately $900.
DOE has tentatively determined that the proposed amendment
regarding water heaters that are designed to be used with a separately
sold hot water storage tank allow for these products to be tested to
the DOE test procedure for consumer and residential-duty commercial
water heaters. Such testing would be required should the proposed
amendments be finalized.
DOE requests comment on the impact and associated costs of this
proposed amendment.
b. Water Heaters That Cannot Have Their Internal Tank Temperature
Measured
DOE proposes to add procedures to appendix E to estimate the
internal stored water temperature for water heater designs in which the
internal tank temperature cannot be directly measured. These products
have a rated storage volume greater than or equal to 2 gallons and are
required to have the internal tank temperature measured as specified in
section 4.5 of appendix E. However, these products are designed in such
a way that instruments for measuring the internal water temperature
cannot be installed. These products cannot be tested to the current
version of appendix E. DOE estimates that the cost of running the test
procedure should be the same as testing a comparable water heater with
storage volume (i.e., testing a fossil fuel-fired or electric storage
water heater would cost approximately $3,000).
DOE requests comment on the impact and associated costs of this
proposed amendment.
c. Additional Amendments
DOE does not anticipate that the remainder of the amendments
proposed in this NOPR would impact test costs.
DOE proposes to amend section 2.5 of appendix E to allow low
temperature water heaters to deliver water at their maximum outlet
temperature that they are capable of. This proposal aligns with DOE's
understanding of how these products are tested currently. As discussed
in section III.C.7, manufacturers already should have requested a
waiver for these products as the current test procedure cannot be used
as written to test low temperature water heaters. As these products are
currently tested and rated to the procedures which DOE is proposing,
there should be no additional cost associated with this proposed
change.
DOE also proposes to amend the existing test procedure for consumer
and residential-duty commercial water heaters by modifying the flow
rate requirements during the FHR test for water heaters with a rated
storage volume less than 20 gallons. This change does not significantly
affect the test results of the FHR test, thus DOE expects that
manufacturers may rely on existing test data where available. Further,
water heaters with less than 20 gallons of rated storage volume
currently do not have energy conservation standards codified at 10 CFR
430.32(d) and are therefore not rated and certified to DOE.
DOE also proposes to amend the timing of the first measurement in
each draw of the 24-hour simulated-use test and the test condition
specifications and tolerances, including electric supply voltage
tolerance, ambient temperature, ambient dry bulb temperature, ambient
relative humidity, standard temperature and pressure definition, gas
supply pressure, and manifold pressure. These changes are intended to
reduce retesting associated with having a single measurement out of
tolerance, while maintaining the current representativeness of the test
conditions and the stringency of the tolerances for the test
conditions.
DOE has tentatively determined that manufacturers would be able to
rely on data generated under the current test procedure should any of
these additional proposed amendments be finalized.
2. Harmonization With Industry Standards
DOE's established practice is to adopt relevant industry standards
as DOE test procedures unless such methodology would be unduly
burdensome to conduct or would not produce test results that reflect
the energy efficiency, energy use, water use (as specified in EPCA) or
estimated operating costs of that product during a representative
average use cycle or period of use. Section 8(c) of appendix A of part
430 subpart C. In cases where the industry standard does not meet EPCA
statutory criteria for test procedures, DOE will make modifications to
these standards and adopt the modified standard as the DOE test
procedure through the rulemaking process.
The test procedures for consumer water heaters at appendix E
incorporate by reference ASHRAE 41.1-1986 (RA 2006), which describes
the standard methods for temperature measurement, and ASTM D2156-09,
which describes
[[Page 1590]]
a test method for measuring the smoke density in flue gasses for
burning distillate fuels. The industry standards DOE proposes to
incorporate by reference via amendments described in this NOPR are
discussed in further detail in section III.B. DOE requests comments on
the benefits and burdens of the proposed updates and additions to
industry standards referenced in the test procedure for consumer water
heaters.
DOE notes that ASHRAE 41.1-1986 (RA 2006) and ASTM D2156-09 are
incorporated by reference without modification.
In the April 2020 RFI, DOE discussed the possibility of adopting a
finalized draft of ASHRAE 118.2, which in its drafted state is similar
to appendix E. 85 FR 21104, 21109 (Apr. 16, 2020). A detailed
discussion of the differences between the March 2019 ASHRAE Draft
118.2, the April 2021 ASHRAE Draft 118.2, and appendix E can be found
in section III.B.2. In response to the April 2020 RFI, AHRI recommended
adopting ASHRAE 118.2 once it is finalized and stated that as a user of
the standard, DOE would define the specific test conditions. (AHRI, No.
17 at p. 3) The CA IOUs, CEC, CSA, Keltech, and NEEA supported adoption
of ASHRAE 118.2 once updated. (CA IOUs, No. 18 at p. 3; CEC, No. 11 at
pp. 2-3; CSA, No. 10 at p. 2; Keltech, No. 7 at p. 1; NEEA, No. 21 at
p. 5) As discussed throughout section III.B.2, DOE has proposed certain
changes to appendix E that have been presented in the March 2019 ASHRAE
Draft 118.2 and April 2021 ASHRAE Draft 118.2. However, several changes
presented in the March 2019 ASHRAE Draft 118.2 and January 2021 ASHRAE
Draft 118.2 are either not proposed by DOE or are proposed by DOE with
modification. In particular, DOE does not propose to scale the last
draw of the FHR test (section III.B.2.c), to require a 6 hour standby
period (section III.B.2.d), or to use the draft ASHRAE method for the
last hour of the test regardless of whether the standby period occurred
between draw clusters 1 and 2 or at the end of the test (section
III.B.2.d). Further, DOE proposes the following amendments to appendix
E, which are not included in either the March 2019 ASHRAE Draft 118.2
or the April 2021 ASHRAE Draft 118.2: Updated test conditions and
tolerances (section III.C.3); new definitions and test procedures for
low temperature water heaters (section III.C.7); test procedures for
heat pump only water heaters (section III.C.8.c), test procedures for
circulating water heaters (section III.C.9); and test procedures for a
drain down test method (section III.C.12). To reduce confusion due to
the differences between the proposed appendix E and the March 2019
ASHRAE Draft 118.2 and April 2021 ASHRAE Draft 118.2, DOE has
tentatively determined not to incorporate by reference a finalized
version of ASHRAE 118.2 without modification. Rather, DOE proposes to
incorporate by reference a finalized ASHRAE 118.2 (contingent on the
finalized update being substantively the same as the current draft made
available for review) but only reference specific parts of the
finalized ASHRAE 118.2 within appendix E (e.g., Annex B as discussed in
section III.C.3.b).
F. Compliance Date and Waivers
EPCA prescribes that, if DOE amends a test procedure, all
representations of energy efficiency and energy use, including those
made on marketing materials and product labels, must be made in
accordance with that amended test procedure beginning 180 days after
publication of such a test procedure final rule in the Federal
Register. (42 U.S.C. 6293(c)(2); 42 U.S.C. 6314(d)(1)) To the extent
the modified test procedure proposed in this document is required only
for the evaluation and issuance of updated efficiency standards, use of
the modified test procedure, if finalized, would not be required until
the implementation date of updated standards. Section 8(d) of appendix
A part 430 subpart C.
If DOE were to publish an amended test procedure, EPCA provides an
allowance for individual manufacturers to petition DOE for an extension
of the 180-day period if the manufacturer may experience undue hardship
in meeting the deadline. (42 U.S.C. 6293(c)(3); 42 U.S.C. 6314(d)(2))
To receive such an extension, petitions must be filed with DOE no later
than 60 days before the end of the 180-day period and must detail how
the manufacturer will experience undue hardship. (Id.)
Upon the compliance date of test procedure provisions of an amended
test procedure, should DOE issue a such an amendment, any waivers that
had been previously issued and are in effect that pertain to issues
addressed by such provisions are terminated. 10 CFR 430.27(h)(3); 10
CFR 431.401(h)(3). Recipients of any such waivers would be required to
test the products subject to the waiver according to the amended test
procedure as of the compliance date of the amended test procedure. The
amendments proposed in this document pertain to issues addressed by
waivers granted to Bradford White Corporation (Case No. 2019-006).
On January 31, 2020, DOE published a Notice of Decision and Order
in the Federal Register granting Bradford White Corporation a waiver
for a specified basic model that experiences the first cut-out of the
24-hour simulated-use test during a draw. 85 FR 5648. The Decision and
Order requires Bradford White Corporation to use an alternate test
procedure that DOE determined more accurately calculates the recovery
efficiency when the first cut-out occurs during a draw. Id. at 85 FR
5651. DOE has tentatively determined that the alternate test procedure
is representative of real-world use conditions for the basic model
specified in the Decision and Order. In the April 2020 RFI, DOE
requested feedback on whether the test procedure waiver approach is
generally appropriate for testing basic models with these features. 85
FR 21104, 21114 (April 16, 2020). AHRI, A.O. Smith, and BWC commented
that the test procedure waiver approach is appropriate for testing
basic models with the specified features and that the waiver test
procedure should be incorporated into the current rule making so that
it may be utilized more broadly. (AHRI, No. 17 at p. 12; A.O. Smith,
No. 20 at p. 5; BWC, No. 12 at pp. 5-6) AHRI pointed out that the
Bradford White Corporation test procedure waiver is implemented in
ASHRAE 118.2 and must be adopted by DOE. (AHRI, No. 17 at p. 12)
As a result, and as also discussed in section III.B.2.d, DOE is
proposing to adopt the alternate test procedure prescribed in the
Decision and Order granted to Bradford White Corporation into the test
procedure at appendix E.
IV. Procedural Issues and Regulatory Review
A. Review Under Executive Order 12866
The Office of Management and Budget (OMB) has determined that this
test procedure rulemaking does not constitute a ``significant
regulatory action'' under section 3(f) of Executive Order (E.O.) 12866,
Regulatory Planning and Review, 58 FR 51735 (Oct. 4, 1993).
Accordingly, this action was not subject to review under the Executive
order by the Office of Information and Regulatory Affairs (OIRA) in
OMB.
B. Review Under the Regulatory Flexibility Act
The Regulatory Flexibility Act (5 U.S.C. 601 et seq.) requires
preparation of an initial regulatory flexibility analysis (IRFA) for
any rule that by law must be proposed for public comment, unless the
agency certifies that the rule, if promulgated, will not have a
significant economic impact on a substantial number of small entities.
As
[[Page 1591]]
required by Executive Order 13272, ``Proper Consideration of Small
Entities in Agency Rulemaking,'' 67 FR 53461 (August 16, 2002), DOE
published procedures and policies on February 19, 2003, to ensure that
the potential impacts of its rules on small entities are properly
considered during the DOE rulemaking process. 68 FR 7990. DOE has made
its procedures and policies available on the Office of the General
Counsel's website: www.energy.gov/gc/office-general-counsel. DOE
reviewed this proposed rule under the provisions of the Regulatory
Flexibility Act and the policies and procedures published on February
19, 2003.
The following sections detail DOE's IRFA for this test procedure
rulemaking.
1. Description of Reasons Why Action Is Being Considered
DOE is proposing to amend test procedures for consumer water
heaters and residential-duty commercial water heaters. DOE is
publishing this NOPR in satisfaction of the 7-year review requirement
specified in EPCA. (42 U.S.C. 6293(b)(1)(A); 6314(a)(1)) Further,
amending test procedures for consumer and residential-duty commercial
water heaters assists DOE in fulfilling its statutory deadline for
amending energy conservation standards for products and equipment that
achieve the maximum improvement in energy efficiency that is
technologically feasible and economically justified. (42 U.S.C.
6295(o)(2)(A); 42 U.S.C. 6313(a)(6)) Additionally, amending test
procedures for consumer and residential-duty commercial water heaters
allows manufacturers to produce measurements of energy efficiency that
are representative of an average use cycle and uniform for all
manufacturers.
2. Objectives of, and Legal Basis for, Rule
DOE has undertaken this proposed rulemaking pursuant to 42 U.S.C.
6292(a)(4) and 42 U.S.C. 6312(a), which authorizes DOE to regulate the
energy efficiency of a number of consumer products and certain
industrial equipment, including the consumer and residential-duty
commercial water heaters that are the subject of this proposed
rulemaking.
3. Description and Estimate of Small Entities Regulated
For manufacturers of consumer water heaters and residential-duty
commercial water heaters, the SBA has set a size threshold, which
defines those entities classified as ``small businesses'' for the
purposes of the statute. DOE used the SBA's small business size
standards to determine whether any small entities would be subject to
the requirements of the rule. (See 13 CFR part 121.) The size standards
are listed by North American Industry Classification System (``NAICS'')
code and industry description and are available at: www.sba.gov/
document/support--table-size-standards. Manufacturing of consumer water
heaters and residential-duty commercial water heaters is classified
under NAICS 335220, ``Major Household Appliance Manufacturing.'' The
SBA sets a threshold of 1,500 employees or fewer for an entity to be
considered as a small business for this category. DOE used available
public information to identify potential small manufacturers. DOE
accessed CCMS,\64\ the certified product directory of the AHRI \65\,
company websites, and manufacturer literature to identify companies
that import, private label, or produce the consumer water heaters and
residential-duty commercial water heaters covered by this proposal.
Using these sources, DOE identified a total of 31 manufacturers of
consumer water heaters and residential-duty commercial water heaters.
---------------------------------------------------------------------------
\64\ U.S. Department of Energy Compliance Certification
Management System, available at: www.regulations.doe.gov/ccms.
\65\ AHRI Directory of Certified Product Performance, available
at: www.ahridirectory.org/Search/SearchHome.
---------------------------------------------------------------------------
Of the proposals in this NOPR, two amendments could potentially
lead to additional costs for manufacturers:
Defining the use of a separate unfired hot water storage
tank for testing water heaters designed to operate with a separately
sold hot water storage tank.
Adding procedures for estimating internal stored water
temperature for water heater designs in which the internal tank
temperature cannot be directly measured.
After reviewing models in the CCMS and AHRI Directory for the 31
manufacturers, DOE identified six companies that could incur additional
testing costs as result of the proposed test procedures amendments. Of
the six companies, one is a small domestic manufacturer that could
incur costs as a result of the proposed test procedure amendments. The
small domestic manufacturer offers one model in which the internal tank
temperature cannot be directly measured.
4. Description and Estimate of Compliance Requirements
In this NOPR, DOE evaluates a range of potential test procedure
amendments. One amendment could lead to additional testing costs for
small business. The existing DOE test procedure does not accommodate
testing of water heaters that require a separately sold hot water
storage tank to properly operate. Such products are currently available
on the market.
DOE proposes to add procedures to test such water heaters to
improve the representativeness of the test procedure. Under the
proposed amendments, the testing facility would need to install the
water heater with a commonly available 80-gallon unfired hot water
storage tank which meets the energy conservation standard requirements
at 10 CFR 431.110(a). DOE estimates that the cost of running the
amended test procedure should be the same as testing a comparable water
heater with storage volume (i.e., third-party testing of a fossil fuel-
fired or electric storage water heater would cost approximately $3,000
and third-party testing of an electric storage water heater which uses
heat pump technology would cost approximately $4,500). If a small
manufacturer chose to perform in-house testing rather than use a third-
party, the unfired hot water storage tank is commercially available for
approximately $900.
The one domestic small manufacturer has a single model that would
be affected by this amendment. DOE expects the cost to re-test that
model to be $4,500. This is less than 0.01% of company revenue.
DOE requests comment of the cost impacts to small business of the
test procedure change to accommodate testing of water heaters that
require a separately sold hot water storage tank.
5. Duplication, Overlap, and Conflict With Other Rules and Regulations
DOE is not aware of any rules or regulations that duplicate,
overlap, or conflict with the rule being considered today.
6. Significant Alternatives to the Rule
The discussion in the previous section analyzes impacts on small
businesses that would result from DOE's proposed test procedure, if
finalized. In reviewing alternatives to the proposed test procedure,
DOE examined not establishing a performance-based test procedure for
consumer and residential-duty commercial water heaters or establishing
prescriptive-based test procedures. While not establishing performance-
based test procedures or establishing prescriptive-based test
procedures for consumer and residential-duty commercial water heaters
would reduce the burden on small businesses, DOE must use test
procedures to determine whether the
[[Page 1592]]
products comply with relevant standards promulgated under EPCA. (42
U.S.C. 6295(s)) Because establishing performance-based test procedures
for consumer and residential-duty commercial water heaters is necessary
prior to establishing performance-based energy conservation standards,
DOE tentatively concludes that establishing performance-based test
procedures, as proposed in this NOPR, supports DOE's authority to
achieve the maximum improvement in energy efficiency that is
technologically feasible and economically justified. (42 U.S.C.
6295(o)(2)(A); 42 U.S.C. 6313(a)(6)(A)(ii)(II))
The Department has tentatively determined that there are no better
alternatives than the test procedures amendments proposed in this NOPR,
in terms of both meeting the agency's objectives and reducing burden.
Additionally, manufacturers subject to DOE's test procedures may apply
to DOE's Office of Hearings and Appeals for exception relief under
certain circumstances. Manufacturers should refer to 10 CFR part 430,
subpart E, and 10 CFR part 1003 for additional details.
DOE seeks comments on these findings related to significant
alternative related to small entities.
C. Review Under the Paperwork Reduction Act of 1995
Manufacturers of consumer and commercial water heaters must certify
to DOE that their products comply with any applicable energy
conservation standards. To certify compliance, manufacturers must first
obtain test data for their products according to the DOE test
procedures, including any amendments adopted for those test procedures.
DOE has established regulations for the certification and recordkeeping
requirements for all covered consumer products and commercial
equipment, including consumer and commercial water heaters. (See
generally 10 CFR part 429.) The collection-of-information requirement
for the certification and recordkeeping is subject to review and
approval by OMB under the Paperwork Reduction Act (PRA). This
requirement has been approved by OMB under OMB control number 1910-
1400. Public reporting burden for the certification is estimated to
average 35 hours per response, including the time for reviewing
instructions, searching existing data sources, gathering and
maintaining the data needed, and completing and reviewing the
collection of information.
Notwithstanding any other provision of the law, no person is
required to respond to, nor shall any person be subject to a penalty
for failure to comply with, a collection of information subject to the
requirements of the PRA, unless that collection of information displays
a currently valid OMB Control Number.
D. Review Under the National Environmental Policy Act of 1969
In this NOPR, DOE proposes test procedure amendments that DOE
expects will be used to develop and implement future energy
conservation standards for consumer water heaters. DOE has determined
that this rule falls into a class of actions that are categorically
excluded from review under the National Environmental Policy Act of
1969 (42 U.S.C. 4321 et seq.) and DOE's implementing regulations at 10
CFR part 1021. Specifically, DOE has determined that adopting test
procedures for measuring energy efficiency of consumer products and
industrial equipment is consistent with activities identified in 10 CFR
part 1021, appendix A to subpart D, A5 and A6. Accordingly, neither an
environmental assessment nor an environmental impact statement is
required.
E. Review Under Executive Order 13132
Executive Order 13132, ``Federalism,'' 64 FR 43255 (Aug. 4, 1999)
imposes certain requirements on agencies formulating and implementing
policies or regulations that preempt State law or that have federalism
implications. The E.O. requires agencies to examine the constitutional
and statutory authority supporting any action that would limit the
policymaking discretion of the States and to carefully assess the
necessity for such actions. The E.O. also requires agencies to have an
accountable process to ensure meaningful and timely input by State and
local officials in the development of regulatory policies that have
federalism implications. On March 14, 2000, DOE published a statement
of policy describing the intergovernmental consultation process it will
follow in the development of such regulations. 65 FR 13735. DOE has
examined this proposed rule and has determined that it would not have a
substantial direct effect on the States, on the relationship between
the national government and the States, or on the distribution of power
and responsibilities among the various levels of government. EPCA
governs and prescribes Federal preemption of State regulations as to
energy conservation for the products that are the subject of this
proposed rule. States can petition DOE for exemption from such
preemption to the extent, and based on criteria, set forth in EPCA. (42
U.S.C. 6297(d)) No further action is required by E.O. 13132.
F. Review Under Executive Order 12988
Regarding the review of existing regulations and the promulgation
of new regulations, section 3(a) of E.O. 12988, ``Civil Justice
Reform,'' 61 FR 4729 (Feb. 7, 1996), imposes on Federal agencies the
general duty to adhere to the following requirements: (1) Eliminate
drafting errors and ambiguity, (2) write regulations to minimize
litigation, (3) provide a clear legal standard for affected conduct
rather than a general standard, and (4) promote simplification and
burden reduction. Section 3(b) of E.O. 12988 specifically requires that
executive agencies make every reasonable effort to ensure that the
regulation (1) Clearly specifies the preemptive effect, if any, (2)
clearly specifies any effect on existing Federal law or regulation, (3)
provides a clear legal standard for affected conduct while promoting
simplification and burden reduction, (4) specifies the retroactive
effect, if any, (5) adequately defines key terms, and (6) addresses
other important issues affecting clarity and general draftsmanship
under any guidelines issued by the Attorney General. Section 3(c) of
E.O. 12988 requires executive agencies to review regulations in light
of applicable standards in sections 3(a) and 3(b) to determine whether
they are met or it is unreasonable to meet one or more of them. DOE has
completed the required review and determined that, to the extent
permitted by law, the proposed rule meets the relevant standards of
E.O. 12988.
G. Review Under the Unfunded Mandates Reform Act of 1995
Title II of the Unfunded Mandates Reform Act of 1995 (UMRA)
requires each Federal agency to assess the effects of Federal
regulatory actions on State, local, and Tribal governments and the
private sector. Public Law 104-4, sec. 201 (codified at 2 U.S.C. 1531).
For a proposed regulatory action likely to result in a rule that may
cause the expenditure by State, local, and Tribal governments, in the
aggregate, or by the private sector of $100 million or more in any one
year (adjusted annually for inflation), section 202 of UMRA requires a
Federal agency to publish a written statement that estimates the
resulting costs, benefits, and other effects on the national economy.
(2 U.S.C. 1532(a), (b)) The UMRA also requires a Federal agency to
develop an effective process to permit timely input by elected officers
of State, local, and Tribal governments on a proposed ``significant
[[Page 1593]]
intergovernmental mandate,'' and requires an agency plan for giving
notice and opportunity for timely input to potentially affected small
governments before establishing any requirements that might
significantly or uniquely affect small governments. On March 18, 1997,
DOE published a statement of policy on its process for
intergovernmental consultation under UMRA. 62 FR 12820; also available
at www.energy.gov/gc/office-general-counsel. DOE examined this proposed
rule according to UMRA and its statement of policy and determined that
the rule contains neither an intergovernmental mandate, nor a mandate
that may result in the expenditure of $100 million or more in any year,
so these requirements do not apply.
H. Review Under the Treasury and General Government Appropriations Act,
1999
Section 654 of the Treasury and General Government Appropriations
Act, 1999 (Pub. L. 105-277) requires Federal agencies to issue a Family
Policymaking Assessment for any rule that may affect family well-being.
This proposed rule would not have any impact on the autonomy or
integrity of the family as an institution. Accordingly, DOE has
concluded that it is not necessary to prepare a Family Policymaking
Assessment.
I. Review Under Executive Order 12630
DOE has determined, under E.O. 12630, ``Governmental Actions and
Interference with Constitutionally Protected Property Rights,'' 53 FR
8859 (March 18, 1988), that this proposed regulation would not result
in any takings that might require compensation under the Fifth
Amendment to the U.S. Constitution.
J. Review Under Treasury and General Government Appropriations Act,
2001
Section 515 of the Treasury and General Government Appropriations
Act, 2001 (44 U.S.C. 3516 note) provides for agencies to review most
disseminations of information to the public under guidelines
established by each agency pursuant to general guidelines issued by
OMB. OMB's guidelines were published at 67 FR 8452 (Feb. 22, 2002), and
DOE's guidelines were published at 67 FR 62446 (Oct. 7, 2002). Pursuant
to OMB Memorandum M-19-15, Improving Implementation of the Information
Quality Act (April 24, 2019), DOE published updated guidelines which
are available at: www.energy.gov/sites/prod/files/2019/12/f70/DOE%20Final%20Updated%20IQA%20Guidelines%20Dec%202019.pdf. DOE has
reviewed this proposed rule under the OMB and DOE guidelines and has
concluded that it is consistent with applicable policies in those
guidelines.
K. Review Under Executive Order 13211
E.O. 13211, ``Actions Concerning Regulations That Significantly
Affect Energy Supply, Distribution, or Use,'' 66 FR 28355 (May 22,
2001), requires Federal agencies to prepare and submit to OMB, a
Statement of Energy Effects for any proposed significant energy action.
A ``significant energy action'' is defined as any action by an agency
that promulgated or is expected to lead to promulgation of a final
rule, and that (1) is a significant regulatory action under E.O. 12866,
or any successor order; and (2) is likely to have a significant adverse
effect on the supply, distribution, or use of energy; or (3) is
designated by the Administrator of OIRA as a significant energy action.
For any proposed significant energy action, the agency must give a
detailed statement of any adverse effects on energy supply,
distribution, or use should the proposal be implemented, and of
reasonable alternatives to the action and their expected benefits on
energy supply, distribution, and use.
The proposed regulatory action to amend the test procedure for
measuring the energy efficiency of consumer and commercial water
heaters is not a significant regulatory action under E.O. 12866.
Moreover, it would not have a significant adverse effect on the supply,
distribution, or use of energy, nor has it been designated as a
significant energy action by the Administrator of OIRA. Therefore, it
is not a significant energy action, and, accordingly, DOE has not
prepared a Statement of Energy Effects.
L. Review Under Section 32 of the Federal Energy Administration Act of
1974
Under section 301 of the Department of Energy Organization Act
(Pub. L. 95-91; 42 U.S.C. 7101), DOE must comply with section 32 of the
Federal Energy Administration Act of 1974, as amended by the Federal
Energy Administration Authorization Act of 1977. (15 U.S.C. 788; FEAA)
Section 32 essentially provides in relevant part that, where a proposed
rule authorizes or requires use of commercial standards, the notice of
proposed rulemaking must inform the public of the use and background of
such standards. In addition, section 32(c) requires DOE to consult with
the Attorney General and the Chairman of the Federal Trade Commission
(FTC) concerning the impact of the commercial or industry standards on
competition.
The proposed modifications to the test procedure for consumer and
commercial water heaters would incorporate testing methods contained in
certain sections of the following commercial standards: ASHRAE 41.1-
2020, ASTM D2156-09 (RA 2018), and a finalized version of ASHRAE 118.2.
DOE has evaluated these standards and is unable to conclude whether it
fully complies with the requirements of section 32(b) of the FEAA
(i.e., whether it was developed in a manner that fully provides for
public participation, comment, and review.) DOE will consult with both
the Attorney General and the Chairman of the FTC concerning the impact
of these test procedures on competition, prior to prescribing a final
rule.
M. Description of Materials Incorporated by Reference
In this NOPR, DOE proposes to incorporate by reference the test
standard published by ASHRAE, titled ``Standard Methods for Temperature
Measurement,'' ASHRAE 41.1-2020; the test standard published by ANSI/
ASHRAE, titled ``Standard Method for Humidity Measurement,'' Standard
41.6-2014; the test standard published by ASHRAE, titled ``Method of
Testing for Rating Residential Water Heaters and Residential-Duty
Commercial Water Heaters,'' ASHRAE 118.2-[year finalized]; the test
standard published by ASTM, titled ``Standard Test Method for Smoke
Density in Flue Gases from Burning Distillate Fuels,'' ASTM D2156-09
(RA 2018); and, the test standard published by ASTM, titled ``Standard
Test Methods for Directional Reflectance Factor, 45-Deg 0-Deg, of
Opaque Specimens by Broad-Band Filter Reflectometry,'' ASTM E97-1987
(W1991).
ASHRAE 41.1-2020 prescribes methods for measuring temperature under
laboratory and field conditions which are required for system
performance tests and for testing heating, ventilating, air-
conditioning, and refrigerating components. ASHRAE 41.6-2014 prescribes
methods for measuring the humidity of moist air with instruments.
ASHRAE 118.2-[year finalized] provides test procedures for rating the
efficiency and hot water delivery capabilities of directly heated
residential water heaters and residential-duty commercial water
heaters. ASTM D2156-09 (RA 2018) provides a test method to evaluate the
density of smoke in the flue gases from burning distillate fuels, is
intended primarily for use with home heating
[[Page 1594]]
equipment burning kerosene or heating oils, and can be used in the
laboratory or in the field to compare fuels for clean burning or to
compare heating equipment. ASTM E97-1987 (W1991) provides a method to
determinate of the 45-deg, 0-deg directional reflectance factor of
nonfluorescent opaque specimens by means of filter photometers.
Copies of ASHRAE 41.1-2020, ASHRAE 41.6-2014, and ASHRAE 118.2-
[year finalized] can be obtained from the American Society of Heating,
Refrigerating, and Air-Conditioning Engineers, Inc., 1791 Tullie Circle
NE, Atlanta, GA 30329, (800) 527-4723 or (404) 636-8400, or online at:
www.ashrae.org.
Copies of ASTM D2156-09 (RA 2018) and ASTM E97-1987 (W1991) can be
obtained from the American Society for Testing and Materials
International, 100 Barr Harbor Drive, P.O. Box C700, West Conshohocken,
PA 19428-2959 or online at: www.astm.org.
V. Public Participation
A. Participation in the Webinar
The time and date of the webinar are listed in the DATES section at
the beginning of this document. If no participants register for the
webinar, it will be cancelled. Webinar registration information,
participant instructions, and information about the capabilities
available to webinar participants will be published on DOE's website:
www1.eere.energy.gov/buildings/appliance_standards/standards.aspx?productid=32. Participants are responsible for ensuring
their systems are compatible with the webinar software.
B. Submission of Comments
DOE will accept comments, data, and information regarding this
proposed rule no later than the date provided in the DATES section at
the beginning of this proposed rule. Interested parties may submit
comments using any of the methods described in the ADDRESSES section at
the beginning of this document.
Submitting comments via www.regulations.gov. The
www.regulations.gov web page will require you to provide your name and
contact information. Your contact information will be viewable to DOE
Building Technologies staff only. Your contact information will not be
publicly viewable except for your first and last names, organization
name (if any), and submitter representative name (if any). If your
comment is not processed properly because of technical difficulties,
DOE will use this information to contact you. If DOE cannot read your
comment due to technical difficulties and cannot contact you for
clarification, DOE may not be able to consider your comment.
However, your contact information will be publicly viewable if you
include it in the comment or in any documents attached to your comment.
Any information that you do not want to be publicly viewable should not
be included in your comment, nor in any document attached to your
comment. Persons viewing comments will see only first and last names,
organization names, correspondence containing comments, and any
documents submitted with the comments.
Do not submit to www.regulations.gov information for which
disclosure is restricted by statute, such as trade secrets and
commercial or financial information (hereinafter referred to as
Confidential Business Information (CBI)). Comments submitted through
www.regulations.gov cannot be claimed as CBI. Comments received through
the website will waive any CBI claims for the information submitted.
For information on submitting CBI, see the Confidential Business
Information section.
DOE processes submissions made through www.regulations.gov before
posting. Normally, comments will be posted within a few days of being
submitted. However, if large volumes of comments are being processed
simultaneously, your comment may not be viewable for up to several
weeks. Please keep the comment tracking number that www.regulations.gov
provides after you have successfully uploaded your comment.
Submitting comments via email. Comments and documents submitted via
email also will be posted to www.regulations.gov. If you do not want
your personal contact information to be publicly viewable, do not
include it in your comment or any accompanying documents. Instead,
provide your contact information on a cover letter. Include your first
and last names, email address, telephone number, and optional mailing
address. The cover letter will not be publicly viewable as long as it
does not include any comments.
Include contact information each time you submit comments, data,
documents, and other information to DOE. No faxes will be accepted.
Comments, data, and other information submitted to DOE
electronically should be provided in PDF (preferred), Microsoft Word or
Excel, WordPerfect, or text (ASCII) file format. Provide documents that
are not secured, written in English and free of any defects or viruses.
Documents should not contain special characters or any form of
encryption and, if possible, they should carry the electronic signature
of the author.
Campaign form letters. Please submit campaign form letters by the
originating organization in batches of between 50 to 500 form letters
per PDF or as one form letter with a list of supporters' names compiled
into one or more PDFs. This reduces comment processing and posting
time.
Confidential Business Information. Pursuant to 10 CFR 1004.11, any
person submitting information that he or she believes to be
confidential and exempt by law from public disclosure should submit via
email two well-marked copies: One copy of the document marked
confidential including all the information believed to be confidential,
and one copy of the document marked non-confidential with the
information believed to be confidential deleted. DOE will make its own
determination about the confidential status of the information and
treat it according to its determination.
It is DOE's policy that all comments may be included in the public
docket, without change and as received, including any personal
information provided in the comments (except information deemed to be
exempt from public disclosure).
VI. Approval of the Office of the Secretary
The Secretary of Energy has approved publication of this notice of
proposed rulemaking and request for comment.
List of Subjects
10 CFR Part 429
Administrative practice and procedure, Confidential business
information, Energy conservation, Household appliances, Reporting and
recordkeeping requirements.
10 CFR Part 430
Administrative practice and procedure, Confidential business
information, Energy conservation, Household appliances, Imports,
Incorporation by reference, Intergovernmental relations, Small
businesses.
10 CFR Part 431
Administrative practice and procedure, Confidential business
information, Energy conservation test procedures, Incorporation by
reference, Reporting and recordkeeping requirements.
[[Page 1595]]
Signing Authority
This document of the Department of Energy was signed on December 9,
2021, by Kelly J. Speakes-Backman, Principal Deputy Assistant Secretary
for Energy Efficiency and Renewable Energy, pursuant to delegated
authority from the Secretary of Energy. That document with the original
signature and date is maintained by DOE. For administrative purposes
only, and in compliance with requirements of the Office of the Federal
Register, the undersigned DOE Federal Register Liaison Officer has been
authorized to sign and submit the document in electronic format for
publication, as an official document of the Department of Energy. This
administrative process in no way alters the legal effect of this
document upon publication in the Federal Register.
Signed in Washington, DC, on December 9, 2021.
Treena V. Garrett,
Federal Register Liaison Officer, U.S. Department of Energy.
For the reasons stated in the preamble, DOE is proposing to amend
parts 429, 430, and 431 of Chapter II of Title 10, Code of Federal
Regulations, as set forth below:
PART 429--CERTIFICATION, COMPLIANCE, AND ENFORCEMENT FOR CONSUMER
PRODUCTS AND COMMERCIAL AND INDUSTRIAL EQUIPMENT
0
1. The authority citation for part 429 continues to read as follows:
Authority: 42 U.S.C. 6291-6317; 28 U.S.C. 2461 note.
0
2. Amend Sec. 429.70 by adding paragraph (g)(3) to read as follows:
Sec. 429.70 Alternative methods for determining energy efficiency and
energy use.
* * * * *
(g) * * *
(3) Electric Instantaneous Water Heaters. Rate an untested basic
model of an electric instantaneous type water heater using the maximum
GPM and the uniform energy factor obtained from a tested basic model as
a basis for ratings of basic models with other input ratings, provided
that certain conditions are met:
(i) For an untested basic model, the represented value of the
maximum GPM and the uniform energy factor is the same as that of a
tested basic model, provided that the untested basic model's input is
rated at or above the input rating for the corresponding tested basic
model.
(ii) For an untested basic model having any input rating that is
lower than that of the corresponding tested basic model, the
represented value of the maximum GPM and the uniform energy factor is
the same as that of a tested basic model, provided that the maximum GPM
for the untested basic model results in the same draw pattern specified
in Table II of appendix E for the 24-hour simulated-use test as was
applied to the tested basic model. To establish whether this condition
is met, determine the maximum GPM for the tested and the untested basic
models in accordance with the procedure described in section 5.3.2 of
10 CFR part 430, subpart B, appendix E, then compare the appropriate
draw pattern specified in Table II of appendix E for the maximum GPM of
the tested basic model with that for the untested basic model. If this
condition is not met, then the untested basic model must be tested and
the appropriate sampling provisions applied to determine its uniform
energy factor in accordance with appendix E and this part.
* * * * *
0
3. Amend Sec. 429.134 by adding paragraph (d)(3) to read as follows:
Sec. 429.134 Product-specific enforcement provisions.
* * * * *
(d) * * *
(3) Verification of fuel input rate. The fuel input rate of each
tested unit of the basic model will be measured pursuant to the test
requirements of section 5.2.3 of 10 CFR part 430, subpart B, appendix
E. The measured fuel input rate (either the measured fuel input rate
for a single unit sample or the average of the measured fuel input
rates for a multiple unit sample) will be compared to the rated input
certified by the manufacturer. The certified rated input will be
considered valid only if the measured fuel input rate is within 2 percent of the certified rated input.
(i) If the certified rated input is found to be valid, then the
certified rated input will be used to determine compliance with the
associated energy conservation standard.
(ii) If the measured fuel input rate is not within 2
percent of the certified rated input, the measured fuel input rate will
be used to determine compliance with the associated energy conservation
standard.
(iii) If the measured fuel input rate for oil-fired water heating
products is not within 2 percent of the certified rated
input, the measured fuel input rate will be used to determine
compliance with the associated energy conservation standard.
* * * * *
PART 430--ENERGY CONSERVATION PROGRAM FOR CONSUMER PRODUCTS
0
4. The authority citation for part 430 continues to read as follows:
Authority: 42 U.S.C. 6291-6309; 28 U.S.C. 2461 note.
0
5. Amend Sec. 430.2 by adding, in alphabetical order, the definitions
of ``Circulating water heater'', ``Low temperature water heater'', and
``Tabletop water heater'' to read as follows:
Sec. 430.2 Definitions.
* * * * *
Circulating water heater means an instantaneous or heat pump type
water heater that does not have an operational scheme in which the
burner, heating element, or compressor initiates and/or terminates
heating based on sensing flow; has a water temperature sensor located
at the inlet of the water heater or in a separate storage tank that is
the primary means of initiating and terminating heating; and must be
used in combination with a recirculating pump and either a separate
storage tank or water circulation loop in order to achieve the water
flow and temperature conditions recommended in the manufacturer's
installation and operation instructions.
* * * * *
Low temperature water heater means an electric instantaneous water
heater that is not a circulating water heater and cannot deliver water
at a temperature greater than or equal to the set point temperature
specified in section 2.5 of appendix E to subpart B of this part when
supplied with water at the supply water temperature specified in
section 2.3 of appendix E to subpart B of this part.
* * * * *
Tabletop water heater means a heater in a rectangular box enclosure
designed to slide into a kitchen countertop space with typical
dimensions of 36 inches high, 25 inches deep and 24 inches wide.
* * * * *
0
6. Section 430.3 is amended by:
0
a. Revising paragraph (g)(5);
0
b. Redesignating paragraphs (g)(8) as (9);
0
c. Adding new paragraph (g)(8);
0
d. Redesignating paragraphs (g)(10) and (11), as (g)(11) and (12);
0
e. Revising newly designated paragraph (g)(12);
[[Page 1596]]
0
f. Redesignating paragraphs (g)(13) through (17), as (g)(14) through
(18);
0
g. Redesignating paragraph (g)(19) as (20);
0
h. Adding new paragraph (g)(19);
0
i. Revising paragraph (j)(1); and
0
j. Adding paragraphs (j)(3) and (4);
The revisions and additions read as follows:
Sec. 430.3 Materials incorporated by reference.
* * * * *
(g) * * *
(5) ASHRAE 41.1-1986 (Reaffirmed 2006), Standard Method for
Temperature Measurement, approved February 18, 1987, IBR approved for
appendix AA to subpart B.
* * * * *
(8) ANSI/ASHRAE Standard 41.1-2020, (``ANSI/ASHRAE 41.1-2020''),
Standard Method for Temperature Measurement, ANSI approved June 30,
2020, IBR approved for appendix E to subpart B.
* * * * *
(12) ANSI/ASHRAE Standard 41.6-2014, (``ASHRAE 41.6-2014''),
Standard Method for Humidity Measurement, ANSI approved July 3, 2014,
IBR approved for appendices E and F to subpart B.
* * * * *
(19) ANSI/ASHRAE Standard 118.2-[year finalized], (``[ASHRAE 118.2-
TBD]''), Method of Testing for Rating Residential Water Heaters and
Residential-Duty Commercial Water Heaters, ANSI approved [date
finalized], IBR approved for appendix E to subpart B.
* * * * *
(j) * * *
(1) ASTM D2156-09, (``ASTM D2156''), Standard Test Method for Smoke
Density in Flue Gases from Burning Distillate Fuels, ASTM approved
December 1, 2009, IBR approved for appendix O to subpart B.
* * * * *
(3) ASTM D2156-09 (Reapproved 2018), (``ASTM D2156 (RA 2018)''),
Standard Test Method for Smoke Density in Flue Gases from Burning
Distillate Fuels, ASTM approved October 1, 2018, IBR approved for
appendix E to subpart B.
(4) ASTM E97-1987 (Withdrawn 1991) (``ASTM E97-1987 (W1991)''),
Standard Test Methods for Directional Reflectance Factor, 45-Deg 0-Deg,
of Opaque Specimens by Broad-Band Filter Reflectometry, approved
January 1987, IBR approved for appendix E to subpart B.
* * * * *
0
7. Appendix E to subpart B of part 430 is revised to read as follows:
APPENDIX E TO SUBPART B OF PART 430--UNIFORM TEST METHOD FOR MEASURING
THE ENERGY CONSUMPTION OF WATER HEATERS
Note: Prior to [date 180 days after publication of the final
rule in the Federal Register], representations with respect to the
energy use or efficiency of consumer water heaters and commercial
water heaters covered by this test method, including compliance
certifications, must be based on testing conducted in accordance
with either this appendix as it now appears or appendix E as it
appeared at 10 CFR part 430, subpart B revised as of January 1,
2021.
On and after [date 180 days after date of publication of the
final rule in the Federal Register], representations with respect to
energy use or efficiency of consumer water heaters and commercial
water heaters covered by this test method, including compliance
certifications, must be based on testing conducted in accordance
with this appendix.
0. Incorporation by Reference
DOE incorporated by reference in Sec. 430.3 the entire standard
for: ANSI/ASHRAE 41.1-2020; ASHRAE 41.6-2014; [ASHRAE 118.2-TBD];
ASTM D2156 (RA 2018); and ASTM E97-1987 (W1991). However, only
enumerated provisions of [ASHRAE 118.2-TBD] are applicable to this
appendix, as follows:
(1) [ASHRAE 118.2-TBD]
(i) Annex B--Gas Heating Value Correction Factor;
(ii) Reserved.
1. Definitions
1.1. Cut-in means the time when or water temperature at which a
water heater control or thermostat acts to increase the energy or
fuel input to the heating elements, compressor, or burner.
1.2. Cut-out means the time when or water temperature at which a
water heater control or thermostat acts to reduce to a minimum the
energy or fuel input to the heating elements, compressor, or burner.
1.3. Design Power Rating means the power rating or input rate
that a water heater manufacturer assigns to a particular design of
water heater and that is included on the nameplate of the water
heater, expressed in kilowatts or Btu (kJ) per hour as appropriate.
For modulating water heaters, the design power rating is the maximum
power rating or input rate that is specified by the manufacturer on
the nameplate of the water heater.
1.4. Draw Cluster means a collection of water draws initiated
during the 24-hour simulated-use test during which no successive
draws are separated by more than 2 hours.
1.5. First-Hour Rating means an estimate of the maximum volume
of ``hot'' water that a non-flow activated water heater can supply
within an hour that begins with the water heater fully heated (i.e.,
with all thermostats satisfied).
1.6. Flow-Activated describes an operational scheme in which a
water heater initiates and terminates heating based on sensing flow.
1.7. Heat Trap means a device that can be integrally connected
or independently attached to the hot and/or cold water pipe
connections of a water heater such that the device will develop a
thermal or mechanical seal to minimize the recirculation of water
due to thermal convection between the water heater tank and its
connecting pipes.
1.8. Maximum GPM (L/min) Rating means the maximum gallons per
minute (liters per minute) of hot water that can be supplied by
flow-activated water heater when tested in accordance with section
5.3.2 of this appendix.
1.9. Modulating Water Heater means a water heater that can
automatically vary its power or input rate from the minimum to the
maximum power or input rate specified on the nameplate of the water
heater by the manufacturer.
1.10. Rated Storage Volume means the water storage capacity of a
water heater, in gallons (liters), as certified by the manufacturer
pursuant to 10 CFR part 429.
1.11. Recovery Efficiency means the ratio of energy delivered to
the water to the energy content of the fuel consumed by the water
heater.
1.12. Recovery Period means the time when the main burner of a
water heater with a rated storage volume greater than or equal to 2
gallons is raising the temperature of the stored water.
1.13. Standby means the time, in hours, during which water is
not being withdrawn from the water heater.
1.14. Symbol Usage. The following identity relationships are
provided to help clarify the symbology used throughout this
procedure:
Cp--specific heat of water
Eannual--annual energy consumption of a water heater
Eannual,e--annual electrical energy consumption of a water heater
Eannual,f--annual fossil-fuel energy consumption of a water heater
Fhr--first-hour rating of a non-flow activated water heater
Fmax--maximum GPM (L/min) rating of a flow-activated water heater
i--a subscript to indicate the draw number during a test
Mdel,i--mass of water removed during the ith draw of the 24-hour
simulated-use test
Min,i--mass of water entering the water heater during the ith draw
of the 24-hour simulated-use test
M*del,i--for non-flow activated water heaters, mass of water removed
during the ith draw during the first-hour rating test
M*in,i--for non-flow activated water heaters, mass of water entering
the water heater during the ith draw during the first-hour rating
test
Mdel,10m--for flow-activated water heaters, mass of water removed
continuously during the maximum GPM (L/min) rating test
Min,10m--for flow-activated water heaters, mass of water entering
the water heater continuously during the maximum GPM (L/min) rating
test
n--for non-flow activated water heaters, total number of draws
during the first-hour rating test
[[Page 1597]]
N--total number of draws during the 24-hour simulated-use test
Nr-- number of draws from the start of the 24-hour simulated-use
test to the end to the first recovery period as described in section
5.4.2
Q--total fossil fuel and/or electric energy consumed during the
entire 24-hour simulated-use test
Qd--daily water heating energy consumption adjusted for net change
in internal energy
Qda--Qd with adjustment for variation of tank to ambient air
temperature difference from nominal value
Qdm--overall adjusted daily water heating energy consumption
including Qda and QHWD
Qe--total electrical energy used during the 24-hour simulated-use
test
Qf--total fossil fuel energy used by the water heater during the 24-
hour simulated-use test
Qhr--hourly standby losses of a water heater with a rated storage
volume greater than or equal to 2 gallons
QHW--daily energy consumption to heat water at the measured average
temperature rise across the water heater
QHW,67 [deg]F--daily energy consumption to heat quantity of water
removed during test over a temperature rise of 67 [deg]F (37.3
[deg]C)
QHWD--adjustment to daily energy consumption, QHW, due to
variation of the temperature rise across the water heater not equal
to the nominal value of 67 [deg]F (37.3 [deg]C)
Qr--energy consumption of water heater from the beginning of the
test to the end of the first recovery period
Qstby--total energy consumed during the standby time interval
[tau]stby,1, as determined in section 5.4.2 of this
appendix
Qsu,0-- cumulative energy consumption, including all fossil fuel and
electrical energy use, of the water heater from the start of the 24-
hour simulated-use test to the start of the standby period as
determined in section 5.4.2 of this appendix
Qsu,f--cumulative energy consumption, including all fossil fuel and
electrical energy use, of the water heater from the start of the 24-
hour simulated-use test to the end of the standby period as
determined in section 5.4.2 of this appendix
T0--mean tank temperature at the beginning of the 24-hour simulated-
use test as determined in section 5.4.2 of this appendix
T24--mean tank temperature at the end of the 24-hour simulated-use
test as determined in section 5.4.2 of this appendix
Ta,stby--average ambient air temperature during all standby periods
of the 24-hour simulated-use test as determined in section 5.4.2 of
this appendix
Ta,stby,1--overall average ambient temperature between the start and
end of the standby period as determined in section 5.4.2 of this
appendix
Tt,stby,1-- overall average mean tank temperature between the start
and end of the standby period as determined in section 5.4.2 of this
appendix
Tdel--for flow-activated water heaters, average outlet water
temperature during the maximum GPM (L/min) rating test
Tdel,i--average outlet water temperature during the ith draw of the
24-hour simulated-use test
Tin--for flow-activated water heaters, average inlet water
temperature during the maximum GPM (L/min) rating test
Tin,i--average inlet water temperature during the ith draw of the
24-hour simulated-use test
Tmax,1--maximum measured mean tank temperature after the first
recovery period of the 24-hour simulated-use test as determined in
section 5.4.2 of this appendix
Tsu,0--maximum measured mean tank temperature at the beginning of
the standby period as determined in section 5.4.2 of this appendix
Tsu,f--measured mean tank temperature at the end of the standby
period as determined in section 5.4.2 of this appendix
T*del,i--for non-flow activated water heaters, average outlet water
temperature during the ith draw (i = 1 to n) of the first-hour
rating test
T*max,i--for non-flow activated water heaters, maximum outlet water
temperature observed during the ith draw (i = 1 to n) of the first-
hour rating test
T*min,i--for non-flow activated water heaters, minimum outlet water
temperature to terminate the ith draw (i = 1 to n) of the first-hour
rating test
UA--standby loss coefficient of a water heater with a rated storage
volume greater than or equal to 2 gallons
UEF--uniform energy factor of a water heater
V--the volume of hot water drawn during the applicable draw pattern
Vdel,i--volume of water removed during the ith draw (i = 1 to N) of
the 24-hour simulated-use test
Vin,i--volume of water entering the water heater during the ith draw
(i = 1 to N) of the 24-hour simulated-use test
V*del,i--for non-flow activated water heaters, volume of water
removed during the ith draw (i = 1 to n) of the first-hour rating
test
V*in,i--for non-flow activated water heaters, volume of water
entering the water heater during the ith draw (i = 1 to n) of the
first-hour rating test
Vdel,10m--for flow-activated water heaters, volume of water removed
during the maximum GPM (L/min) rating test
Vin,10m--for flow-activated water heaters, volume of water entering
the water heater during the maximum GPM (L/min) rating test
Vst--measured storage volume of the storage tank for water heaters
with a rated storage volume greater than or equal to 2 gallons
Wf--weight of storage tank when completely filled with water for
water heaters with a rated storage volume greater than or equal to 2
gallons
Wt--tare weight of storage tank when completely empty of water for
water heaters with a rated storage volume greater than or equal to 2
gallons
[eta]r--recovery efficiency
[rho]--density of water
[tau]stby,1--elapsed time between the start and end of the standby
period as determined in section 5.4.2 of this appendix
[tau]stby,2--overall time of standby periods when no water is
withdrawn during the 24-hour simulated-use test as determined in
section 5.4.2 of this appendix
1.15. Temperature controller means a device that is available to
the user to adjust the temperature of the water inside a water
heater that stores heated water or the outlet water temperature.
1.16. Uniform Energy Factor means the measure of water heater
overall efficiency.
1.17. Water Heater Requiring a Storage Tank means a water heater
without a storage tank specified or supplied by the manufacturer
that cannot meet the requirements of sections 2 and 5 of this
appendix without the use of a storage water heater or unfired hot
water storage tank.
2. Test Conditions
2.1 Installation Requirements. Tests shall be performed with the
water heater and instrumentation installed in accordance with
section 4 of this appendix.
2.2 Ambient Air Temperature and Relative Humidity.
2.2.1 Non-Heat Pump Water Heaters. The ambient air temperature
shall be maintained between 65.0 [deg]F and 70.0 [deg]F (18.3 [deg]C
and 21.1 [deg]C) on a continuous basis.
2.2.2 Heat Pump Water Heaters. The dry bulb temperature shall be
maintained at an average of 67.5 [deg]F 1 [deg]F (19.7
[deg]C 0.6 [deg]C) after a cut-in and before the next
cut-out, an average of 67.5 [deg]F 2.5 [deg]F (19.7
[deg]C 1.4 [deg]C) after a cut-out and before the next
cut-in, and at 67.5 [deg]F 5 [deg]F (19.7 [deg]C 2.8 [deg]C) on a continuous basis throughout the test. The
relative humidity shall be maintained within a range of 50% 5% throughout the test, and at an average of 50% 2% after a cut-in and before the next cut-out.
When testing a split-system heat pump water heater or heat pump
water heater requiring a storage tank, the heat pump portion of the
system shall be tested at the conditions within this section and the
separate water heater or unfired hot water storage tank shall be
tested at either the conditions within this section or the
conditions specified in section 2.2.1 of this appendix.
2.3 Supply Water Temperature. The temperature of the water being
supplied to the water heater shall be maintained at 58 [deg]F 2 [deg]F (14.4 [deg]C 1.1 [deg]C) throughout the
test.
2.4 Outlet Water Temperature. The temperature controllers of a
non-flow activated water heater shall be set so that water is
delivered at a temperature of 125 [deg]F 5 [deg]F (51.7
[deg]C 2.8 [deg]C).
2.5 Set Point Temperature. The temperature controller of a flow-
activated water heater shall be set to deliver water at a
temperature of 125 [deg]F 5 [deg]F (51.7 [deg]C 2.8 [deg]C). If the flow-activated water heater is not capable
of delivering water at a temperature of 125 [deg]F 5
[deg]F (51.7 [deg]C 2.8 [deg]C) when supplied with water
at the supply water temperature specified in section 2.3 of this
appendix, then the flow-activated water
[[Page 1598]]
heater shall be set to deliver water at its maximum water
temperature.
2.6 Supply Water Pressure. During the test when water is not
being withdrawn, the supply pressure shall be maintained between 40
psig (275 kPa) and the maximum allowable pressure specified by the
water heater manufacturer.
2.7 Electrical and/or Fossil Fuel Supply.
2.7.1 Electrical. Maintain the electrical supply voltage to
within 2% of the center of the voltage range specified
on the nameplate of the water heater by the water heater and/or heat
pump manufacturer, from 5 seconds after a cut-in to 5 seconds before
next cut-out.
2.7.2 Natural Gas. Maintain the supply pressure in accordance
with the supply pressure specified on the nameplate of the water
heater by the manufacturer. If the supply pressure is not specified,
maintain a supply pressure of 7-10 inches of water column (1.7-2.5
kPa). If the water heater is equipped with a gas appliance pressure
regulator and the gas appliance pressure regulator can be adjusted,
the regulator outlet pressure shall be within the greater of 10% of the manufacturer's specified manifold pressure, found
on the nameplate of the water heater, or 0.2 inches
water column (0.05 kPa). Maintain the gas supply pressure and
manifold pressure only when operating at the design power rating.
For all tests, use natural gas having a heating value of
approximately 1,025 Btu per standard cubic foot (38,190 kJ per
standard cubic meter).
2.7.3 Propane Gas. Maintain the supply pressure in accordance
with the supply pressure specified on the nameplate of the water
heater by the manufacturer. If the supply pressure is not specified,
maintain a supply pressure of 11-13 inches of water column (2.7-3.2
kPa). If the water heater is equipped with a gas appliance pressure
regulator and the gas appliance pressure regulator can be adjusted,
the regulator outlet pressure shall be within the greater of 10% of the manufacturer's specified manifold pressure, found
on the nameplate of the water heater, or 0.2 inches
water column (0.05 kPa). Maintain the gas supply pressure and
manifold pressure only when operating at the design power rating.
For all tests, use propane gas with a heating value of approximately
2,500 Btu per standard cubic foot (93,147 kJ per standard cubic
meter).
2.7.4 Fuel Oil Supply. Maintain an uninterrupted supply of fuel
oil. The fuel pump pressure shall be within 10% of the
pump pressure specified on the nameplate of the water heater or the
installation and operations (I&O) manual by the manufacturer. Use
fuel oil having a heating value of approximately 138,700 Btu per
gallon (38,660 kJ per liter).
3. Instrumentation.
3.1 Pressure Measurements. Pressure-measuring instruments shall
have an error no greater than the following values:
------------------------------------------------------------------------
Item measured Instrument accuracy Instrument precision
------------------------------------------------------------------------
Gas pressure................ 0.1 inch 0.05
of water column inch of water
(0.025 column (0.012 kPa).
Atmospheric pressure........ 0.1 inch 0.05
of mercury column inch of mercury
(0.34 column (0.17 kPa).
Water pressure.............. 1.0 0.50
pounds per square pounds per square
inch (6.9 kPa). minus>3.45 kPa).
------------------------------------------------------------------------
3.2 Temperature Measurement
3.2.1 Measurement. Temperature measurements shall be made in
accordance with the Standard Method for Temperature Measurement,
ASHRAE 41.1-2020, including the conditions as specified in ASHRAE
41.6-2014 as referenced in ASHRAE 41.1-2020, and excluding the
steady-state temperature criteria in section 5.5 of ASHRAE 41.1-
2020.
3.2.2 Accuracy and Precision. The accuracy and precision of the
instruments, including their associated readout devices, shall be
within the following limits:
----------------------------------------------------------------------------------------------------------------
Item measured Instrument accuracy Instrument precision
----------------------------------------------------------------------------------------------------------------
Air dry bulb temperature.............. 0.2 [deg]F (0.1 [deg]F (0.1 [deg]C). minus>0.06 [deg]C).
Air wet bulb temperature.............. 0.2 [deg]F (0.1 [deg]F (0.1 [deg]C). minus>0.06 [deg]C).
Inlet and outlet water temperatures... 0.2 [deg]F (0.1 [deg]F (0.1 [deg]C). minus>0.06 [deg]C).
Storage tank temperatures............. 0.5 [deg]F (0.25 [deg]F (0.3 [deg]C). minus>0.14 [deg]C).
----------------------------------------------------------------------------------------------------------------
3.2.3 Scale Division. In no case shall the smallest scale
division of the instrument or instrument system exceed 2 times the
specified precision.
3.2.4 Temperature Difference. Temperature difference between the
entering and leaving water may be measured with any of the
following:
(a) A thermopile
(b) Calibrated resistance thermometers
(c) Precision thermometers
(d) Calibrated thermistors
(e) Calibrated thermocouples
(f) Quartz thermometers
3.2.5 Thermopile Construction. If a thermopile is used, it shall
be made from calibrated thermocouple wire taken from a single spool.
Extension wires to the recording device shall also be made from that
same spool.
3.2.6 Time Constant. The time constant of the instruments used
to measure the inlet and outlet water temperatures shall be no
greater than 2 seconds.
3.3 Liquid Flow Rate Measurement. The accuracy of the liquid
flow rate measurement, using the calibration if furnished, shall be
equal to or less than 1% of the measured value in mass
units per unit time.
3.4 Electrical Energy. The electrical energy used shall be
measured with an instrument and associated readout device that is
accurate within 0.5% of the reading.
3.5 Fossil Fuels. The quantity of fuel used by the water heater
shall be measured with an instrument and associated readout device
that is accurate within 1% of the reading.
3.6 Mass Measurements. For mass measurements greater than or
equal to 10 pounds (4.5 kg), a scale that is accurate within 0.5% of the reading shall be used to make the measurement. For
mass measurements less than 10 pounds (4.5 kg), the scale shall
provide a measurement that is accurate within 0.1 pound
(0.045 kg).
3.7 Heating Value. The higher heating value of the natural gas,
propane, or fuel oil shall be measured with an instrument and
associated readout device that is accurate within 1% of
the reading. The heating values of natural gas and propane must be
corrected from those measured to the standard temperature of 60.0
[deg]F (15.6 [deg]C) and standard pressure of 30 inches of mercury
column (101.6 kPa) using the method described in Annex B of [ASHRAE
118.2-TBD].
3.8 Time. The elapsed time measurements shall be measured with
an instrument that is accurate within 0.5 seconds per
hour.
3.9 Volume. Volume measurements shall be measured with an
accuracy of 2% of the total volume.
3.10 Relative Humidity. If a relative humidity (RH) transducer
is used to measure the relative humidity of the surrounding air
while testing heat pump water heaters, the relative humidity shall
be measured with an accuracy of 1.5% RH.
4. Installation
4.1 Water Heater Mounting. A water heater designed to be
freestanding shall be placed on a \3/4\ inch (2 cm) thick plywood
platform supported by three 2 x 4 inch (5 cm x 10 cm) runners. If
the water heater is not approved for installation on combustible
flooring, suitable non-combustible material shall be placed between
the water heater and the platform. Water heaters designed to be
installed into a kitchen countertop space shall be placed against a
simulated wall section. Wall-mounted water heaters shall be
supported on a simulated wall in accordance
[[Page 1599]]
with the manufacturer-published installation instructions. When a
simulated wall is used, the construction shall be 2 x 4 inch (5 cm x
10 cm) studs, faced with \3/4\ inch (2 cm) plywood. For heat pump
water heaters not delivered as a single package, the units shall be
connected in accordance with the manufacturer-published installation
instructions and the overall system shall be placed on the above-
described plywood platform. If installation instructions are not
provided by the heat pump manufacturer, uninsulated 8 foot (2.4 m)
long connecting hoses having an inside diameter of \5/8\ inch (1.6
cm) shall be used to connect the storage tank and the heat pump
water heater. With the exception of using the storage tank described
in 4.10, the same requirements shall apply for water heaters
requiring a storage tank. The testing of the water heater shall
occur in an area that is protected from drafts of more than 50 ft/
min (0.25 m/s) from room ventilation registers, windows, or other
external sources of air movement.
4.2 Water Supply. Connect the water heater to a water supply
capable of delivering water at conditions as specified in sections
2.3 and 2.6 of this appendix.
4.3 Water Inlet and Outlet Configuration. For freestanding water
heaters that are taller than 36 inches (91.4 cm), inlet and outlet
piping connections shall be configured in a manner consistent with
Figures 1 and 2 of section 6.4.7 of this appendix. Inlet and outlet
piping connections for wall-mounted water heaters shall be
consistent with Figure 3 of section 6.4.7 of this appendix. For
freestanding water heaters that are 36 inches or less in height and
not supplied as part of a counter-top enclosure (commonly referred
to as an under-the-counter model), inlet and outlet piping shall be
installed in a manner consistent with Figures 4, 5, or 6 of section
6.4.7 of this appendix. For water heaters that are supplied with a
counter-top enclosure, inlet and outlet piping shall be made in a
manner consistent with Figures 7a and 7b of section 6.4.7 of this
appendix, respectively. The vertical piping noted in Figures 7a and
7b shall be located (whether inside the enclosure or along the
outside in a recessed channel) in accordance with the manufacturer-
published installation instructions.
All dimensions noted in Figures 1 through 7 of section 6.4.7 of
this appendix must be achieved. All piping between the water heater
and inlet and outlet temperature sensors, noted as TIN
and TOUT in the figures, shall be Type ``L'' hard copper
having the same diameter as the connections on the water heater.
Unions may be used to facilitate installation and removal of the
piping arrangements. Install a pressure gauge and diaphragm
expansion tank in the supply water piping at a location upstream of
the inlet temperature sensor. Install an appropriately rated
pressure and temperature relief valve on all water heaters at the
port specified by the manufacturer. Discharge piping for the relief
valve must be non-metallic. If heat traps, piping insulation, or
pressure relief valve insulation are supplied with the water heater,
they must be installed for testing. Except when using a simulated
wall, provide sufficient clearance such that none of the piping
contacts other surfaces in the test room.
At the discretion of the test lab, the mass or water delivered
may be measured on either the inlet or outlet of the water heater.
For water heaters designed to be used with a mixing valve and
that do not have a self-contained mixing valve, a mixing valve shall
be installed according to the water heater and/or mixing valve
manufacturer's installation instructions. If permitted by the water
heater and mixing valve manufacturer's instructions, the mixing
valve and cold water junction may be installed where the elbows are
located in the outlet and inlet line, respectively. If there are no
installation instructions for the mixing valve in the water heater
or mixing valve manufacturer's instructions, then the mixing valve
shall be installed on the outlet line and the cold water shall be
supplied from the inlet line from a junction installed downstream
from the location where the inlet water temperature is measured. The
outlet water temperature, water flow rate, and/or mass measuring
instrumentation, if installed on the outlet side of the water
heater, shall be installed downstream from the mixing valve.
4.4 Fuel and/or Electrical Power and Energy Consumption. Install
one or more instruments that measure, as appropriate, the quantity
and rate of electrical energy and/or fossil fuel consumption in
accordance with section 3 of this appendix.
4.5 Internal Storage Tank Temperature Measurements. For water
heaters with rated storage volumes greater than or equal to 20
gallons, install six temperature measurement sensors inside the
water heater tank with a vertical distance of at least 4 inches (100
mm) between successive sensors. For water heaters with rated storage
volumes between 2 and 20 gallons, install three temperature
measurement sensors inside the water heater tank. Position a
temperature sensor at the vertical midpoint of each of the six equal
volume nodes within a tank larger than 20 gallons or the three equal
volume nodes within a tank between 2 and 20 gallons. Nodes designate
the equal volumes used to evenly partition the total volume of the
tank. As much as is possible, the temperature sensor should be
positioned away from any heating elements, anodic protective
devices, tank walls, and flue pipe walls. If the tank cannot
accommodate six temperature sensors and meet the installation
requirements specified in this section, install the maximum number
of sensors that comply with the installation requirements. Install
the temperature sensors through:
(a) The anodic device opening;
(b) The relief valve opening; or
(c) The hot water outlet.
If installed through the relief valve opening or the hot water
outlet, a tee fitting or outlet piping, as applicable, must be
installed as close as possible to its original location. If the
relief valve temperature sensor is relocated, and it no longer
extends into the top of the tank, install a substitute relief valve
that has a sensing element that can reach into the tank. If the hot
water outlet includes a heat trap, install the heat trap on top of
the tee fitting. Cover any added fittings with thermal insulation
having an R value between 4 and 8 h[middot]ft\2\[middot] [deg]F/Btu
(0.7 and 1.4 m\2\[middot] [deg]C/W). If temperature measurement
sensors cannot be installed within the water heater, follow the
alternate procedures in section 5.4.2 of this appendix.
4.6 Ambient Air Temperature Measurement. Install an ambient air
temperature sensor at the vertical midpoint of the water heater and
approximately 2 feet (610 mm) from the surface of the water heater.
Shield the sensor against radiation.
4.7 Inlet and Outlet Water Temperature Measurements. Install
temperature sensors in the cold-water inlet pipe and hot-water
outlet pipe as shown in Figures 1, 2, 3, 4, 5, 6, 7a, and 7b of
section 6.4.7 of this appendix, as applicable.
4.8 Flow Control. Install a valve or valves to provide flow as
specified in sections 5.3 and 5.4 of this appendix.
4.9 Flue Requirements.
4.9.1 Gas-Fired Water Heaters. Establish a natural draft in the
following manner. For gas-fired water heaters with a vertically
discharging draft hood outlet, connect to the draft hood outlet a 5-
foot (1.5-meter) vertical vent pipe extension with a diameter equal
to the largest flue collar size of the draft hood. For gas-fired
water heaters with a horizontally discharging draft hood outlet,
connect to the draft hood outlet a 90-degree elbow with a diameter
equal to the largest flue collar size of the draft hood, connect a
5-foot (1.5-meter) length of vent pipe to that elbow, and orient the
vent pipe to discharge vertically upward. Install direct-vent gas-
fired water heaters with venting equipment specified by the
manufacturer in the I&O manual using the minimum vertical and
horizontal lengths of vent pipe recommended by the manufacturer.
4.9.2 Oil-Fired Water Heaters. Establish a draft at the flue
collar at the value specified by the manufacturer in the I&O manual.
Establish the draft by using a sufficient length of vent pipe
connected to the water heater flue outlet, and directed vertically
upward. For an oil-fired water heater with a horizontally
discharging draft hood outlet, connect to the draft hood outlet a
90-degree elbow with a diameter equal to the largest flue collar
size of the draft hood, connect to the elbow fitting a length of
vent pipe sufficient to establish the draft, and orient the vent
pipe to discharge vertically upward. Direct-vent oil-fired water
heaters should be installed with venting equipment as specified by
the manufacturer in the I&O manual, using the minimum vertical and
horizontal lengths of vent pipe recommended by the manufacturer.
4.10 Additional Storage Tank. When testing a water heater
requiring a storage tank, the tank to be used for testing shall be
an unfired hot water storage tank having a measured volume of 80.0
gallons 1.0 gallon (178 liters 3.8 liters)
which meets the energy conservation standards for an unfired hot
water storage tank at 10 CFR 431.110(a).
4.11 External Communication. If the water heater can connect to
an external network or controller, this communication shall be
disabled for the duration of testing.
[[Page 1600]]
5. Test Procedures
5.1 Operational Mode Selection. For water heaters that allow for
multiple user-selected operational modes, all procedures specified
in this appendix shall be carried out with the water heater in the
same operational mode (i.e., only one mode). This operational mode
shall be the default mode (or similarly named, suggested mode for
normal operation) as defined by the manufacturer in the I&O manual
for giving selection guidance to the consumer. For heat pump water
heaters, if a default mode is not defined in the product literature,
each test shall be conducted under an operational mode in which both
the heat pump and any electric resistance backup heating element(s)
are activated by the unit's control scheme, and which can achieve
the internal storage tank temperature specified in this test
procedure; if multiple operational modes meet these criteria, the
water heater shall be tested under the most energy-intensive mode.
If no default mode is specified and the unit does not offer an
operational mode that utilizes both the heat pump and the electric
resistance backup heating element(s), the first-hour rating test and
the 24-hour simulated-use test shall be tested in heat-pump-only
mode. For other types of water heaters where a default mode is not
specified, test the unit in all modes and rate the unit using the
results of the most energy-intensive mode.
5.2 Water Heater Preparation.
5.2.1 Determination of Storage Tank Volume. For water heaters
with a rated storage volume greater than or equal to 2 gallons,
determine the storage capacity, Vst, of the water heater
under test, in gallons (liters), by subtracting the tare weight,
Wt, (measured while the tank is empty) from the gross
weight of the storage tank when completely filled with water at the
supply water temperature specified in section 2.3 of this appendix,
Wf, (with all air eliminated and line pressure applied as
described in section 2.6 of this appendix) and dividing the
resulting net weight by the density of water at the measured
temperature.
5.2.2 Setting the Outlet Discharge Temperature.
5.2.2.1 Flow-Activated Water Heaters, including certain
instantaneous water heaters and certain storage-type water heaters.
Initiate normal operation of the water heater at the design power
rating. Monitor the discharge water temperature and set to the value
specified in section 2.5 of this appendix in accordance with the
manufacturer's I&O manual. If the water heater is not capable of
providing this discharge temperature when the flow rate is 1.7
gallons 0.25 gallons per minute (6.4 liters 0.95 liters per minute), then adjust the flow rate as
necessary to achieve the specified discharge water temperature. Once
the proper temperature control setting is achieved, the setting must
remain fixed for the duration of the maximum GPM test and the 24-
hour simulated-use test.
5.2.2.2 Non-Flow Activated Water Heaters, including certain
instantaneous water heaters and certain storage-type water heaters.
5.2.2.2.1 Tanks with a Single Temperature Controller.
5.2.2.2.1.1 Water Heaters with Rated Volumes Less than 20
Gallons. Starting with a tank at the supply water temperature as
specified in section 2.3 of this appendix, initiate normal operation
of the water heater. After cut-out, initiate a draw from the water
heater at a flow rate of 1.0 gallon 0.25 gallons per
minute (3.8 liters 0.95 liters per minute) for 2
minutes. Starting 15 seconds after commencement of the draw, record
the outlet temperature at 15-second intervals until the end of the
2-minute period. Determine whether the maximum outlet temperature is
within the range specified in section 2.4 of this appendix. If not,
turn off the water heater, adjust the temperature controller, and
then drain and refill the tank with supply water at the temperature
specified in section 2.3 of this appendix. Then, once again,
initiate normal operation of the water heater, and repeat the 2-
minute outlet temperature test following cut-out. Repeat this
sequence until the maximum outlet temperature during the 2-minute
test is within the range specified in section 2.4 of this appendix.
Once the proper temperature control setting is achieved, the setting
must remain fixed for the duration of the first-hour rating test and
the 24-hour simulated-use test such that a second identical 24-hour
simulated-use test run immediately following the one specified in
section 5.4 of this appendix would result in average delivered water
temperatures that are within the bounds specified in section 2.4 of
this appendix.
5.2.2.2.1.2 Water Heaters with Rated Volumes Greater than or
Equal to 20 Gallons. Starting with a tank at the supply water
temperature specified in section 2.3 of this appendix, initiate
normal operation of the water heater. After cut-out, initiate a draw
from the water heater at a flow rate of 1.7 gallons 0.25
gallons per minute (6.4 liters 0.95 liters per minute)
for 5 minutes. Starting 15 seconds after commencement of the draw,
record the outlet temperature at 15-second intervals until the end
of the 5-minute period. Determine whether the maximum outlet
temperature is within the range specified in section 2.4 of this
appendix. If not, turn off the water heater, adjust the temperature
controller, and then drain and refill the tank with supply water at
the temperature specified in section 2.3 of this appendix. Then,
once again, initiate normal operation of the water heater, and
repeat the 5-minute outlet temperature test following cut-out.
Repeat this sequence until the maximum outlet temperature during the
5-minute test is within the range specified in section 2.4 of this
appendix. Once the proper temperature control setting is achieved,
the setting must remain fixed for the duration of the first-hour
rating test and the 24-hour simulated-use test such that a second
identical 24-hour simulated-use test run immediately following the
one specified in section 5.4 of this appendix would result in
average delivered water temperatures that are within the bounds
specified in section 2.4 of this appendix.
5.2.2.2.2 Tanks with Two or More Temperature Controllers. Verify
the temperature controller set-point while removing water in
accordance with the procedure set forth for the first-hour rating
test in section 5.3.3 of this appendix. The following criteria must
be met to ensure that all temperature controllers are set to deliver
water in the range specified in section 2.4 of this appendix:
(a) At least 50 percent of the water drawn during the first draw
of the first-hour rating test procedure shall be delivered at a
temperature within the range specified in section 2.4 of this
appendix.
(b) No water is delivered above the range specified in section
2.4 of this appendix during first-hour rating test.
(c) The delivery temperature measured 15 seconds after
commencement of each draw begun prior to an elapsed time of 60
minutes from the start of the test shall be within the range
specified in section 2.4 of this appendix.
(i) If these conditions are not met, turn off the water heater,
adjust the temperature controllers, and then drain and refill the
tank with supply water at the temperature specified in section 2.3
of this appendix. Repeat the procedure described at the start of
section 5.2.2.2.2 of this appendix until the criteria for setting
the temperature controllers is met.
(ii) If the conditions stated above are met, the data obtained
during the process of verifying the temperature control set-points
may be used in determining the first-hour rating provided that all
other conditions and methods required in sections 2 and 5.2.4 of
this appendix in preparing the water heater were followed.
5.2.3 Power Input Determination. For all water heaters except
electric types, initiate normal operation (as described in section
5.1 of this appendix) and determine the power input, P, to the main
burners (including pilot light power, if any) after 15 minutes of
operation. Adjust all burners to achieve an hourly Btu (kJ) rating
that is within 2% of the maximum input rate value
specified by the manufacturer. For an oil-fired water heater, adjust
the burner to give a CO2 reading recommended by the
manufacturer and an hourly Btu (kJ) rating that is within 2% of the maximum input rate specified by the manufacturer.
Smoke in the flue may not exceed No. 1 smoke as measured by the
procedure in ASTM D2156 (RA 2018), including the conditions as
specified in ASTM E97-1987 (W1991) as referenced in ASTM D2156 (RA
2018) . If the input rating is not within 2%, first
increase or decrease the fuel pressure within the tolerances
specified in section 2.7.2, 2.7.3 or 2.7.4 (as applicable) of this
appendix until it is 2% of the maximum input rate value
specified by the manufacturer. If, after adjusting the fuel
pressure, the fuel input rate cannot be achieved within 2 percent of the maximum input rate value specified by the
manufacturer, for gas-fired models increase or decrease the gas
supply pressure within the range specified by the manufacturer.
Finally, if the measured fuel input rate is still not within 2 percent of the maximum input rate value specified by the
manufacturer, modify the gas inlet orifice, if so equipped, as
necessary to achieve a fuel input rate that is within 2
percent of the maximum input rate value specified by the
manufacturer.
[[Page 1601]]
5.2.4 Soak-In Period for Water Heaters with Rated Storage
Volumes Greater than or Equal to 2 Gallons. For water heaters with a
rated storage volume greater than or equal to 2 gallons (7.6
liters), the water heater must sit filled with water, connected to a
power source, and without any draws taking place for at least 12
hours after initially being energized so as to achieve the nominal
temperature set-point within the tank and with the unit connected to
a power source.
5.3 Delivery Capacity Tests.
5.3.1 General. For flow-activated water heaters, conduct the
maximum GPM test, as described in section 5.3.2, Maximum GPM Rating
Test for Flow-Activated Water Heaters, of this appendix. For all
other water heaters, conduct the first-hour rating test as described
in section 5.3.3 of this appendix.
5.3.2 Maximum GPM Rating Test for Flow-Activated Water Heaters.
Establish normal water heater operation at the design power rating
with the discharge water temperature set in accordance with section
5.2.2.1 of this appendix.
For this 10-minute test, either collect the withdrawn water for
later measurement of the total mass removed or use a water meter to
directly measure the water mass of volume removed. Initiate water
flow through the water heater and record the inlet and outlet water
temperatures beginning 15 seconds after the start of the test and at
subsequent 5-second intervals throughout the duration of the test.
At the end of 10 minutes, turn off the water. Determine and record
the mass of water collected, M10m, in pounds (kilograms),
or the volume of water, V10m, in gallons (liters).
5.3.3 First-Hour Rating Test.
5.3.3.1 General. During hot water draws for non-flow activated
water heaters with rated storage volumes greater than or equal to 20
gallons, remove water at a rate of 3.0 0.25 gallons per
minute (11.4 0.95 liters per minute). During hot water
draws for non-flow activated water heaters with rated storage
volumes below 20 gallons, remove water at a rate of 1.5 0.25 gallon per minute (5.7 0.95 liters per
minute). Collect the water in a container that is large enough to
hold the volume removed during an individual draw and is suitable
for weighing at the termination of each draw to determine the total
volume of water withdrawn. As an alternative to collecting the
water, a water meter may be used to directly measure the water mass
or volume withdrawn during each draw.
5.3.3.2 Draw Initiation Criteria. Begin the first-hour rating
test by starting a draw on the non-flow activated water heater.
After completion of this first draw, initiate successive draws based
on the following criteria. For gas-fired and oil-fired water
heaters, initiate successive draws when the temperature controller
acts to reduce the supply of fuel to the main burner. For electric
water heaters having a single element or multiple elements that all
operate simultaneously, initiate successive draws when the
temperature controller acts to reduce the electrical input supplied
to the element(s). For electric water heaters having two or more
elements that do not operate simultaneously, initiate successive
draws when the applicable temperature controller acts to reduce the
electrical input to the energized element located vertically highest
in the storage tank. For heat pump water heaters that do not use
supplemental, resistive heating, initiate successive draws
immediately after the electrical input to the compressor is reduced
by the action of the water heater's temperature controller. For heat
pump water heaters that use supplemental resistive heating, initiate
successive draws immediately after the electrical input to the first
of either the compressor or the vertically highest resistive element
is reduced by the action of the applicable water heater temperature
controller. This draw initiation criterion for heat pump water
heaters that use supplemental resistive heating, however, shall only
apply when the water located above the thermostat at cut-out is
heated to within the range specified in section 2.4 of this
appendix. If this criterion is not met, then the next draw should be
initiated once the heat pump compressor cuts out.
5.3.3.3 Test Sequence. Establish normal water heater operation.
If the water heater is not presently operating, initiate a draw. The
draw may be terminated any time after cut-in occurs. After cut-out
occurs (i.e., all temperature controllers are satisfied), if the
water heater can have its internal tank temperatures measured,
record the internal storage tank temperature at each sensor
described in section 4.5 of this appendix every one minute, and
determine the mean tank temperature by averaging the values from
these sensors.
(a) Initiate a draw after a maximum mean tank temperature (the
maximum of the mean temperatures of the individual sensors) has been
observed following a cut-out. If the water heater cannot have its
internal tank temperatures measured, wait 5 minutes after cut-out.
Record the time when the draw is initiated and designate it as an
elapsed time of zero ([tau]* = 0). (The superscript * is used to
denote variables pertaining to the first-hour rating test). Record
the outlet water temperature beginning 15 seconds after the draw is
initiated and at 5-second intervals thereafter until the draw is
terminated. Determine the maximum outlet temperature that occurs
during this first draw and record it as T*max,1. For the
duration of this first draw and all successive draws, in addition,
monitor the inlet temperature to the water heater to ensure that the
required supply water temperature test condition specified in
section 2.3 of this appendix is met. Terminate the hot water draw
when the outlet temperature decreases to T*max,1-15
[deg]F (T*max,1-8.3 [deg]C). (Note, if the outlet
temperature does not decrease to T*max,1-15 [deg]F
(T*max,1-8.3 [deg]C) during the draw, then hot water
would be drawn continuously for the duration of the test. In this
instance, the test would end when the temperature decreases to
T*max,1-15 [deg]F (T*max,1-8.3 [deg]C) after
the electrical power and/or fuel supplied to the water heater is
shut off, as described in the following paragraphs.) Record this
temperature as T*min,1. Following draw termination,
determine the average outlet water temperature and the mass or
volume removed during this first draw and record them as
T*del,i and M*1 or V*1,
respectively.
(b) Initiate a second and, if applicable, successive draw(s)
each time the applicable draw initiation criteria described in
section 5.3.3.2 of this appendix are satisfied. As required for the
first draw, record the outlet water temperature 15 seconds after
initiating each draw and at 5-second intervals thereafter until the
draw is terminated. Determine the maximum outlet temperature that
occurs during each draw and record it as T*max,i, where
the subscript i refers to the draw number. Terminate each hot water
draw when the outlet temperature decreases to T*max,i-15
[deg]F (T*max,i-8.3 [deg]C). Record this temperature as
T*min,i. Calculate and record the average outlet
temperature and the mass or volume removed during each draw
(T*del,i and M*i or V*i,
respectively). Continue this sequence of draw and recovery until one
hour after the start of the test, then shut off the electrical power
and/or fuel supplied to the water heater.
(c) If a draw is occurring at one hour from the start of the
test, continue this draw until the outlet temperature decreases to
T*max,n-15 [deg]F (T*max,n-8.3 [deg]C), at
which time the draw shall be immediately terminated. (The subscript
n shall be used to denote measurements associated with the final
draw.) If a draw is not occurring one hour after the start of the
test, initiate a final draw at one hour, regardless of whether the
criteria described in section 5.3.3.2 of this appendix are
satisfied. This draw shall proceed for a minimum of 30 seconds and
shall terminate when the outlet temperature first indicates a value
less than or equal to the cut-off temperature used for the previous
draw (T*min,n-1). If an outlet temperature greater than
T*min,n-1 is not measured within 30 seconds of initiation
of the draw, zero additional credit shall be given towards first-
hour rating (i.e., M*n = 0 or V*n = 0) based
on the final draw. After the final draw is terminated, calculate and
record the average outlet temperature and the mass or volume removed
during the final draw (T*del,n and M*n or
V*n, respectively).
5.4 24-Hour Simulated-Use Test.
5.4.1 Selection of Draw Pattern. The water heater will be tested
under a draw profile that depends upon the first-hour rating
obtained following the test prescribed in section 5.3.3 of this
appendix, or the maximum GPM rating obtained following the test
prescribed in section 5.3.2 of this appendix, whichever is
applicable. For water heaters that have been tested according to the
first-hour rating procedure, one of four different patterns shall be
applied based on the measured first-hour rating, as shown in Table I
of this section. For water heater that have been tested according to
the maximum GPM rating procedure, one of four different patterns
shall be applied based on the maximum GPM, as shown in Table II of
this section.
[[Page 1602]]
Table I--Draw Pattern To Be Used Based on First-Hour Rating
----------------------------------------------------------------------------------------------------------------
First-hour rating greater than or . . . and first-hour Draw pattern to be used in the 24-hour simulated-use
equal to: rating less than: test
----------------------------------------------------------------------------------------------------------------
0 gallons.......................... 18 gallons........... Very-Small-Usage (Table III.1).
18 gallons......................... 51 gallons........... Low-Usage (Table III.2).
51 gallons......................... 75 gallons........... Medium-Usage (Table III.3).
75 gallons......................... No upper limit....... High-Usage (Table III.4).
----------------------------------------------------------------------------------------------------------------
Table II--Draw Pattern To Be Used Based on Maximum GPM Rating
----------------------------------------------------------------------------------------------------------------
Maximum GPM rating greater than or and maximum GPM Draw pattern to be used in the 24-hour simulated-use
equal to: rating less than: test
----------------------------------------------------------------------------------------------------------------
0 gallons/minute................... 1.7 gallons/minute... Very-Small-Usage (Table III.1).
1.7 gallons/minute................. 2.8 gallons/minute... Low-Usage (Table III.2).
2.8 gallons/minute................. 4 gallons/minute..... Medium-Usage (Table III.3).
4 gallons/minute................... No upper limit....... High-Usage (Table III.4).
----------------------------------------------------------------------------------------------------------------
The draw patterns are provided in Tables III.1 through III.4 in
section 5.5 of this appendix. Use the appropriate draw pattern when
conducting the test sequence provided in section 5.4.2 of this
appendix for water heaters with rated storage volumes greater than
or equal to 2 gallons or section 5.4.3 of this appendix for water
heaters with rated storage volumes less than 2 gallons.
5.4.2 Test Sequence for Water Heaters with Rated Storage Volumes
Greater Than or Equal to 2 Gallons.
If the water heater is turned off, fill the water heater with
supply water at the temperature specified in section 2.3 of this
appendix and maintain supply water pressure as described in section
2.6 of this appendix. Turn on the water heater and associated heat
pump unit, if present. If turned on in this fashion, the soak-in
period described in section 5.2.4 of this appendix shall be
implemented. If the water heater has undergone a first-hour rating
test prior to conduct of the 24-hour simulated-use test, allow the
water heater to fully recover after completion of that test such
that the main burner, heating elements, or heat pump compressor of
the water heater are no longer raising the temperature of the stored
water. In all cases, the water heater shall sit idle for 1 hour
prior to the start of the 24-hour test; during which time no water
is drawn from the unit and there is no energy input to the main
heating elements, heat pump compressor, and/or burners. At the end
of this period, the 24-hour simulated-use test will begin.
For water heaters that can have their internal storage tank
temperature measured, one minute prior to the start of the 24-hour
test simulated-use test, record the mean tank temperature
(T0). For water heaters that cannot have their internal
tank temperatures measured, the mean tank temperature at the start
of the 24-hour simulated-use test (T0) is the average of
the supply and outlet water temperatures measured 5 seconds after
the start of the first draw of the test.
At the start of the 24-hour simulated-use test, record the
electrical and/or fuel measurement readings, as appropriate. Begin
the 24-hour simulated-use test by withdrawing the volume specified
in the appropriate table in section 5.5 of this appendix (i.e.,
Table III.1, Table III.2, Table III.3, or Table III.4, depending on
the first-hour rating or maximum GPM rating) for the first draw at
the flow rate specified in the applicable table. Record the time
when this first draw is initiated and assign it as the test elapsed
time ([tau]) of zero (0). Record the average storage tank and
ambient temperature every minute throughout the 24-hour simulated-
use test. At the elapsed times specified in the applicable draw
pattern table in section 5.5 of this appendix for a particular draw
pattern, initiate additional draws pursuant to the draw pattern,
removing the volume of hot water at the prescribed flow rate
specified by the table. The maximum allowable deviation from the
specified volume of water removed for any single draw taken at a
nominal flow rate of 1 GPM or 1.7 GPM is 0.1 gallons
(0.4 liters). The maximum allowable deviation from the
specified volume of water removed for any single draw taken at a
nominal flow rate of 3 GPM is 0.25 gallons (0.9 liters).
The quantity of water withdrawn during the last draw shall be
increased or decreased as necessary such that the total volume of
water withdrawn equals the prescribed daily amount for that draw
pattern 1.0 gallon (3.8 liters). If this
adjustment to the volume drawn during the last draw results in no
draw taking place, the test is considered invalid.
All draws during the 24-hour simulated-use test shall be made at
the flow rates specified in the applicable draw pattern table in
section 5.5 of this appendix, within a tolerance of 0.25
gallons per minute (0.9 liters per minute). Measurements
of the inlet and outlet temperatures shall be made 15 seconds after
the draw is initiated and at every subsequent 3-second interval
throughout the duration of each draw. Calculate and record the mean
of the hot water discharge temperature and the cold water inlet
temperature for each draw Tdel,i and Tin,i).
Determine and record the net mass or volume removed (Mi
or Vi), as appropriate, after each draw.
The first recovery period is the time from the start of the 24-
hour simulated-use test and continues during the temperature rise of
the stored water until the first cut-out; if the cut-out occurs
during a subsequent draw, the first recovery period includes the
time until the draw of water from the tank stops. If, after the
first cut-out occurs but during a subsequent draw, a subsequent cut-
in occurs prior to the draw completion, the first recovery period
includes the time until the subsequent cut-out occurs, prior to
another draw. The first recovery period may continue until a cut-out
occurs when water is not being removed from the water heater or a
cut-out occurs during a draw and the water heater does not cut-in
prior to the end of the draw.
At the end of the first recovery period, record the maximum mean
tank temperature observed after cut-out (Tmax,1). For
water heaters that cannot have their internal storage tank
temperatures measured, the maximum mean tank temperature after the
first recovery period (Tmax,1) is the average of the
final inlet and outlet water temperature measurements of the first
draw. At the end of the first recovery period, record the total
energy consumed by the water heater from the beginning of the test
(Qr), including all fossil fuel and/or electrical energy
use, from the main heat source and auxiliary equipment including,
but not limited to, burner(s), resistive elements(s), compressor,
fan, controls, pump, etc., as applicable.
The start of the portion of the test during which the standby
loss coefficient is determined depends upon whether the unit has
fully recovered from the first draw cluster. For water heaters than
can have their internal storage tank temperatures measured, if a
recovery is occurring at or within five minutes after the end of the
final draw in the first draw cluster, as identified in the
applicable draw pattern table in section 5.5 of this appendix, then
the standby period starts when a maximum mean tank temperature is
observed starting five minutes after the end of the recovery period
that follows that draw. If a recovery does not occur at or within
five minutes after the end of the final draw in the first draw
cluster, as identified in the applicable draw pattern table in
section 5.5 of this appendix, then the standby period starts five
minutes after the end of that draw. For water heaters that cannot
have their internal storage tank temperatures measured, the start of
the standby period is at the final measurement of
[[Page 1603]]
the last draw of the first draw cluster. Determine and record the
total electrical energy and/or fossil fuel consumed from the
beginning of the test to the start of the standby period
(Qsu,0).
In preparation for determining the energy consumed during
standby, record the reading given on the electrical energy (watt-
hour) meter, the gas meter, and/or the scale used to determine oil
consumption, as appropriate. Record the mean tank temperature at the
start of the standby period (Tsu,0). For water heaters
that cannot have their internal storage tank temperatures measured,
the mean tank temperature at the start of the standby period
(Tsu,0) is the average of the final measured inlet and
outlet water temperature from the last draw of the first draw
cluster. At 1-minute intervals, record ambient temperature, the
electric and/or fuel instrument readings, and, for water heaters
that can have their internal storage tank temperatures measured, the
mean tank temperature until the next draw is initiated. The end of
the standby period is when the final mean tank temperature is
recorded, as described. For water heaters that can have their
internal storage tank temperatures measured, just prior to
initiation of the next draw, record the mean tank temperature
(Tsu,f). If the water heater is undergoing recovery when
the next draw is initiated, record the mean tank temperature
(Tsu,f) at the minute prior to the start of the recovery.
For water heaters that cannot have their internal storage tank
temperatures measured, the mean tank temperature at the end of the
standby period (Tsu,f) is the average of the inlet and
outlet water temperatures measured 5 seconds after the start of the
next draw. Determine the total electrical energy and/or fossil fuel
energy consumption from the beginning of the test to the end of the
standby period (Qsu,f). Record the time interval between
the start of the standby period and the end of the standby period
([tau]stby,1).
Following the final draw of the prescribed draw pattern and
subsequent recovery, allow the water heater to remain in the standby
mode until exactly 24 hours have elapsed since the start of the 24-
hour simulated-use test (i.e., since [tau] = 0). During the last
hour of the 24-hour simulated-use test (i.e., hour 23 of the 24-hour
simulated-use test), power to the main burner, heating element, or
compressor shall be disabled. At 24 hours, record the reading given
by the gas meter, oil meter, and/or the electrical energy meter as
appropriate. Determine the fossil fuel and/or electrical energy
consumed during the entire 24-hour simulated-use test and designate
the quantity as Q. For water heaters that cannot have their internal
storage tank temperatures measured, at hour 24 initiate a draw at
the flow rate of the first draw of the draw pattern determined as
described in section 5.4.1 of this appendix. The mean tank
temperature at hour 24 (T24) is the average of the inlet
and outlet water temperatures measured 5 seconds after the start of
the draw.
In the event that the recovery period continues from the end of
the last draw of the first draw cluster until the subsequent draw,
the standby period will start after the end of the first recovery
period after the last draw of the 24-hour simulated-use test, when
the temperature reaches the maximum mean tank temperature, though no
sooner than five minutes after the end of this recovery period. The
standby period shall last eight hours, so testing may extend beyond
the 24-hour duration of the 24-hour simulated-use test. Determine
and record the total electrical energy and/or fossil fuel consumed
from the beginning of the 24-hour simulated-use test to the start of
the 8-hour standby period (Qsu,0). In preparation for
determining the energy consumed during standby, record the
reading(s) given on the electrical energy (watt-hour) meter, the gas
meter, and/or the scale used to determine oil consumption, as
appropriate. Record the mean tank temperature at the start of the
standby period (Tsu,0). Record the mean tank temperature,
the ambient temperature, and the electric and/or fuel instrument
readings at 1-minute intervals until the end of the 8-hour period.
Record the mean tank temperature at the end of the 8-hour standby
period (Tsu,f). If the water heater is undergoing
recovery at the end of the standby period, record the mean tank
temperature (Tsu,f) at the minute prior to the start of
the recovery, which will mark the end of the standby period.
Determine the total electrical energy and/or fossil fuel energy
consumption from the beginning of the test to the end of the standby
period (Qsu,f). Record the time interval between the
start of the standby period and the end of the standby period as
[tau]stby,1. Record the average ambient temperature from
the start of the standby period to the end of the standby period
(Ta,stby,1). Record the average mean tank temperature
from the start of the standby period to the end of the standby
period (Tt,stby,1).
If the standby period occurred at the end of the first recovery
period after the last draw of the 24-hour simulated-use test, allow
the water heater to remain in the standby mode until exactly 24
hours have elapsed since the start of the 24-hour simulated-use test
(i.e., since [tau] = 0) or the end of the standby period, whichever
is longer. At 24 hours, record the mean tank temperature
(T24) and the reading given by the gas meter, oil meter,
and/or the electrical energy meter as appropriate. If the water
heater is undergoing a recovery at 24 hours, record the reading
given by the gas meter, oil meter, and/or electrical energy meter,
as appropriate, and the mean tank temperature (T24) at
the minute prior to the start of the recovery. Determine the fossil
fuel and/or electrical energy consumed during the 24 hours and
designate the quantity as Q.
Record the time during which water is not being withdrawn from
the water heater during the entire 24-hour period
([tau]stby,2). When the standby period occurs after the
last draw of the 24-hour simulated-use test, the test may extend
past hour 24. When this occurs, the measurements taken after hour 24
apply only to the calculations of the standby loss coefficient. All
other measurements during the time between hour 23 and hour 24
remain the same.
5.4.3 Test Sequence for Water Heaters with Rated Storage Volume
Less Than 2 Gallons.
Establish normal operation with the discharge water temperature
at 125 [deg]F 5 [deg]F (51.7 [deg]C 2.8
[deg]C) and set the flow rate as determined in section 5.2 of this
appendix. Prior to commencement of the 24-hour simulated-use test,
the unit shall remain in an idle state in which controls are active
but no water is drawn through the unit for a period of one hour.
With no draw occurring, record the reading given by the gas meter
and/or the electrical energy meter as appropriate. Begin the 24-hour
simulated-use test by withdrawing the volume specified in Tables
III.1 through III.4 of section 5.5 of this appendix for the first
draw at the flow rate specified. Record the time when this first
draw is initiated and designate it as an elapsed time, [tau], of 0.
At the elapsed times specified in Tables III.1 through III.4 for a
particular draw pattern, initiate additional draws, removing the
volume of hot water at the prescribed flow rate specified in Tables
III.1 through III.4. The maximum allowable deviation from the
specified volume of water removed for any single draw taken at a
nominal flow rate less than or equal to 1.7 GPM (6.4 L/min) is
0.1 gallons (0.4 liters). The maximum
allowable deviation from the specified volume of water removed for
any single draw taken at a nominal flow rate of 3 GPM (11.4 L/min)
is 0.25 gallons (0.9 liters). The quantity of water
drawn during the final draw shall be increased or decreased as
necessary such that the total volume of water withdrawn equals the
prescribed daily amount for that draw pattern 1.0 gallon
(3.8 liters). If this adjustment to the volume drawn in
the last draw results in no draw taking place, the test is
considered invalid.
All draws during the 24-hour simulated-use test shall be made at
the flow rates specified in the applicable draw pattern table in
section 5.5 of this appendix, within a tolerance of 0.25
gallons per minute (0.9 liters per minute). Measurements
of the inlet and outlet water temperatures shall be made 15 seconds
after the draw is initiated and at every 3-second interval
thereafter throughout the duration of the draw. Calculate the mean
of the hot water discharge temperature and the cold water inlet
temperature for each draw. Record the mass of the withdrawn water or
the water meter reading, as appropriate, after each draw. At the end
of the first recovery period following the first draw, determine and
record the fossil fuel and/or electrical energy consumed,
Qr. Following the final draw and subsequent recovery,
allow the water heater to remain in the standby mode until exactly
24 hours have elapsed since the start of the test (i.e., since [tau]
= 0). At 24 hours, record the reading given by the gas meter, oil
meter, and/or the electrical energy meter, as appropriate. Determine
the fossil fuel and/or electrical energy consumed during the entire
24-hour simulated-use test and designate the quantity as Q.
5.5 Draw Patterns.
The draw patterns to be imposed during 24-hour simulated-use
tests are provided in Tables III.1 through III.4. Subject each water
heater under test to one of these draw patterns based on its first-
hour rating or maximum GPM rating, as discussed in section 5.4.1 of
this appendix. Each draw pattern specifies the elapsed time in hours
and minutes during the 24-hour test when a draw is to commence, the
total volume of
[[Page 1604]]
water in gallons (liters) that is to be removed during each draw,
and the flow rate at which each draw is to be taken, in gallons
(liters) per minute.
Table III.1--Very-Small-Usage Draw Pattern
----------------------------------------------------------------------------------------------------------------
Time during test Volume [gallons Flow rate ***
Draw No. ** [hh:mm] (L)] [GPM (L/min)]
----------------------------------------------------------------------------------------------------------------
1 *.................................................... 0:00 2.0 (7.6) 1 (3.8)
2 *.................................................... 1:00 1.0 (3.8) 1 (3.8)
3 *.................................................... 1:05 0.5 (1.9) 1 (3.8)
4 *.................................................... 1:10 0.5 (1.9) 1 (3.8)
5 *.................................................... 1:15 0.5 (1.9) 1 (3.8)
6...................................................... 8:00 1.0 (3.8) 1 (3.8)
7...................................................... 8:15 2.0 (7.6) 1 (3.8)
8...................................................... 9:00 1.5 (5.7) 1 (3.8)
9...................................................... 9:15 1.0 (3.8) 1 (3.8)
----------------------------------------------------------------------------------------------------------------
Total Volume Drawn Per Day: 10 gallons (38 L)
----------------------------------------------------------------------------------------------------------------
* Denotes draws in first draw cluster.
** If a draw extends to the start of the subsequent draw, then the subsequent draw shall start when the required
volume of the previous draw has been delivered.
*** Should the water heater have a maximum GPM rating less than 1 GPM (3.8 L/min), then all draws shall be
implemented at a flow rate equal to the rated maximum GPM.
Table III.2--Low-Usage Draw Pattern
----------------------------------------------------------------------------------------------------------------
Time during test Volume [gallons Flow rate [GPM (L/
Draw No. [hh:mm] (L)] min)]
----------------------------------------------------------------------------------------------------------------
1 *.................................................... 0:00 15.0 (56.8) 1.7 (6.4)
2 *.................................................... 0:30 2.0 (7.6) 1 (3.8)
3 *.................................................... 1:00 1.0 (3.8) 1 (3.8)
4...................................................... 10:30 6.0 (22.7) 1.7 (6.4)
5...................................................... 11:30 4.0 (15.1) 1.7 (6.4)
6...................................................... 12:00 1.0 (3.8) 1 (3.8)
7...................................................... 12:45 1.0 (3.8) 1 (3.8)
8...................................................... 12:50 1.0 (3.8) 1 (3.8)
9...................................................... 16:15 2.0 (7.6) 1 (3.8)
10..................................................... 16:45 2.0 (7.6) 1.7 (6.4)
11..................................................... 17:00 3.0 (11.4) 1.7 (6.4)
----------------------------------------------------------------------------------------------------------------
Total Volume Drawn Per Day: 38 gallons (144 L)
----------------------------------------------------------------------------------------------------------------
* Denotes draws in first draw cluster.
Table III.3--Medium-Usage Draw Pattern
----------------------------------------------------------------------------------------------------------------
Time during test Volume [gallons Flow rate [GPM (L/
Draw No. [hh:mm] (L)] min)]
----------------------------------------------------------------------------------------------------------------
1 *.................................................... 0:00 15.0 (56.8) 1.7 (6.4)
2 *.................................................... 0:30 2.0 (7.6) 1 (3.8)
3 *.................................................... 1:40 9.0 (34.1) 1.7 (6.4)
4...................................................... 10:30 9.0 (34.1) 1.7 (6.4)
5...................................................... 11:30 5.0 (18.9) 1.7 (6.4)
6...................................................... 12:00 1.0 (3.8) 1 (3.8)
7...................................................... 12:45 1.0 (3.8) 1 (3.8)
8...................................................... 12:50 1.0 (3.8) 1 (3.8)
9...................................................... 16:00 1.0 (3.8) 1 (3.8)
10..................................................... 16:15 2.0 (7.6) 1 (3.8)
11..................................................... 16:45 2.0 (7.6) 1.7 (6.4)
12..................................................... 17:00 7.0 (26.5) 1.7 (6.4)
----------------------------------------------------------------------------------------------------------------
Total Volume Drawn Per Day: 55 gallons (208 L)
----------------------------------------------------------------------------------------------------------------
* Denotes draws in first draw cluster.
Table III.4--High-Usage Draw Pattern
----------------------------------------------------------------------------------------------------------------
Time during test Volume [gallons Flow rate [GPM (L/
Draw No. [hh:mm] (L)] min)]
----------------------------------------------------------------------------------------------------------------
1 *.................................................... 0:00 27.0 (102) 3 (11.4)
2 *.................................................... 0:30 2.0 (7.6) 1 (3.8)
3 *.................................................... 0:40 1.0 (3.8) 1 (3.8)
[[Page 1605]]
4 *.................................................... 1:40 9.0 (34.1) 1.7 (6.4)
5...................................................... 10:30 15.0 (56.8) 3 (11.4)
6...................................................... 11:30 5.0 (18.9) 1.7 (6.4)
7...................................................... 12:00 1.0 (3.8) 1 (3.8)
8...................................................... 12:45 1.0 (3.8) 1 (3.8)
9...................................................... 12:50 1.0 (3.8) 1 (3.8)
10..................................................... 16:00 2.0 (7.6) 1 (3.8)
11..................................................... 16:15 2.0 (7.6) 1 (3.8)
12..................................................... 16:30 2.0 (7.6) 1.7 (6.4)
13..................................................... 16:45 2.0 (7.6) 1.7 (6.4)
14..................................................... 17:00 14.0 (53.0) 3 (11.4)
----------------------------------------------------------------------------------------------------------------
Total Volume Drawn Per Day: 84 gallons (318 L)
----------------------------------------------------------------------------------------------------------------
* Denotes draws in first draw cluster.
6. Computations
6.1 First-Hour Rating Computation. For the case in which the
final draw is initiated at or prior to one hour from the start of
the test, the first-hour rating, Fhr, shall be computed
using,
BILLING CODE 6450-01-P
[GRAPHIC] [TIFF OMITTED] TP11JA22.002
Where:
n = the number of draws that are completed during the first-hour
rating test.
V*del,i = the volume of water removed during the ith draw
of the first-hour rating test, gal (L) or, if the mass of water
removed is being measured,
[GRAPHIC] [TIFF OMITTED] TP11JA22.003
Where:
M*del,i = the mass of water removed during the ith draw
of the first-hour rating test, lb (kg).
[rho]del,i = the density of water removed, evaluated at
the average outlet water temperature measured during the ith draw of
the first-hour rating test, (T*del,i), lb/gal (kg/L).
or, if the volume of the water entering the water heater is being
measured,
[GRAPHIC] [TIFF OMITTED] TP11JA22.004
Where:
V*in,i = the volume of water entering the water heater
during the ith draw of the first-hour rating test, gal (L).
[rho]in,i = the density of water entering the water
heater, evaluated at the average inlet water temperature measured
during the ith draw of the first-hour rating test,
(T*in,i), lb/gal (kg/L).
or, if the mass of water entering the water heater is being
measured,
[GRAPHIC] [TIFF OMITTED] TP11JA22.005
Where:
M*in,i = the mass of water entering the water heater
during the ith draw of the first-hour rating test, lb (kg).
For the case in which a draw is not in progress at one hour from
the start of the test and a final draw is imposed at the elapsed
time of one hour, the first-hour rating shall be calculated using,
[GRAPHIC] [TIFF OMITTED] TP11JA22.006
Where:
n and V*del,i are the same quantities as defined above,
and
V*del,n = the volume of water removed during the nth
(final) draw of the first-hour rating test, gal (L).
T*del,n-1 = the average water outlet temperature measured
during the (n-1)th draw of the first-hour rating test, [deg]F
([deg]C).
T*del,n = the average water outlet temperature measured
during the nth (final) draw of the first-hour rating test, [deg]F
([deg]C).
T*min,n-1 = the minimum water outlet temperature measured
during the (n-1)th draw of the first-hour rating test, [deg]F
([deg]C).
6.2 Maximum GPM (L/min) Rating Computation. Compute the maximum
GPM (L/min) rating, Fmax, as:
[GRAPHIC] [TIFF OMITTED] TP11JA22.007
Where:
Vdel,10m = the volume of water removed during the maximum
GPM (L/min) rating test, gal (L).
Tdel = the average delivery temperature, [deg]F ([deg]C).
Tin = the average inlet temperature, [deg]F ([deg]C).
10 = the number of minutes in the maximum GPM (L/min) rating test,
min.
or, if the mass of water removed is measured,
[GRAPHIC] [TIFF OMITTED] TP11JA22.008
Where:
Mdel,10m = the mass of water removed during the maximum
GPM (L/min) rating test, lb (kg).
[rho]del = the density of water removed, evaluated at the
average delivery water temperature of the maximum GPM (L/min) rating
test (Tdel), lb/gal (kg/L).
or, if the volume of water entering the water heater is
measured,
[GRAPHIC] [TIFF OMITTED] TP11JA22.009
Where:
[[Page 1606]]
Vin,10m = the volume of water entering the water heater
during the maximum GPM (L/min) rating test, gal (L).
[rho]in = the density of water entering the water heater,
evaluated at the average inlet water temperature of the maximum GPM
(L/min) rating test (Tdel), lb/gal (kg/L).
or, if the mass of water entering the water heater is measured,
[GRAPHIC] [TIFF OMITTED] TP11JA22.010
Where:
Min,10m = the mass of water entering the water heater
during the maximum GPM (L/min) rating test, lb (kg).
6.3 Computations for Water Heaters with a Rated Storage Volume
Greater Than or Equal to 2 Gallons.
6.3.1 Storage Tank Capacity. The storage tank capacity,
Vst, is computed as follows:
[GRAPHIC] [TIFF OMITTED] TP11JA22.011
Where:
Vst = the storage capacity of the water heater, gal (L).
Wf = the weight of the storage tank when completely
filled with water, lb (kg).
Wt = the (tare) weight of the storage tank when
completely empty, lb (kg).
[rho] = the density of water used to fill the tank measured at the
temperature of the water, lb/gal (kg/L).
6.3.2 Mass of Water Removed. Determine the mass of water removed
during each draw of the 24-hour simulated-use test
(Mdel,i) as:
If the mass of water removed is measured, use the measured
value, or, if the volume of water removed is being measured,
Mdel,i = Vdel,i * [rho]del,i
Where:
Vdel,i = volume of water removed during draw ith draw of
the 24-hour simulated-use test, gal (L).
[rho]del,i = density of the water removed, evaluated at
the average outlet water temperature measured during the ith draw of
the 24-hour simulated-use test, (Tdel,i), lb/gal (kg/L).
or, if the volume of water entering the water heater is
measured,
Mdel,i = Vin,i * [rho]in,i
Where:
Vin,i = volume of water entering the water heater during
draw ith draw of the 24-hour simulated-use test, gal (L).
[rho]in,i = density of the water entering the water
heater, evaluated at the average inlet water temperature measured
during the ith draw of the 24-hour simulated-use test,
(Tin,i), lb/gal (kg/L).
or, if the mass of water entering the water heater is measured,
Mdel,i = Min,i
Where:
Min,i = mass of water entering the water heater during
draw ith draw of the 24-hour simulated-use test, lb (kg).
6.3.3 Recovery Efficiency. The recovery efficiency for gas, oil,
and heat pump water heaters with a rated storage volume greater than
or equal to 2 gallons, [eta]r, is computed as:
[GRAPHIC] [TIFF OMITTED] TP11JA22.012
Where:
Vst = as defined in section 6.3.1 of this appendix.
[rho]1 = density of stored hot water evaluated at
(Tmax,1 + T0)/2, lb/gal (kg/L).
Cp1 = specific heat of the stored hot water, evaluated at
(Tmax,1 + T0)/2, Btu/(lb[middot][deg]F) (kJ/
(kg[middot][deg]C).
Tmax,1 = maximum mean tank temperature recorded after the
first recovery period as defined in section 5.4.2 of this appendix,
[deg]F ([deg]C).
T0 = mean tank temperature recorded at the beginning of
the 24-hour simulated-use test as determined in section 5.4.2 of
this appendix, [deg]F ([deg]C).
Qr = the total energy used by the water heater during the
first recovery period as defined in section 5.4.2 of this appendix,
including auxiliary energy such as pilot lights, pumps, fans, etc.,
Btu (kJ). (Electrical auxiliary energy shall be converted to thermal
energy using the following conversion: 1 kWh = 3,412 Btu).
Nr = number of draws from the start of the 24-hour simulated-use
test to the end to the first recovery period as described in section
5.4.2.
Mdel,i = mass of water removed as calculated in section
6.3.2 of this appendix during draw ith draw of the first recovery
period as described in section 5.4.2, lb (kg).
Cpi = specific heat of the withdrawn water during the ith
draw of the first recovery period as described in section 5.4.2,
evaluated at (Tdel,i + Tin,i)/2, Btu/
(lb[middot] [deg]F) (kJ/(kg[middot] [deg]C)).
Tdel,i = average water outlet temperature measured during
the ith draw of the first recovery period as described in section
5.4.2, [deg]F ([deg]C).
Tin,i = average water inlet temperature measured during
the ith draw of the first recovery period as described in section
5.4.2, [deg]F ([deg]C).
The recovery efficiency for electric water heaters with immersed
heating elements, not including heat pump water heaters with
immersed heating elements, is assumed to be 98 percent.
6.3.4 Hourly Standby Losses. The energy consumed as part of the
standby loss test of the 24-hour simulated-use test,
Qstby, is computed as:
Qstby = Qsu,f-Qsu,0
Where:
Qsu,0 = cumulative energy consumption, including all
fossil fuel and electrical energy use, of the water heater from the
start of the 24-hour simulated-use test to the start of the standby
period as determined in section 5.4.2 of this appendix, Btu (kJ).
Qsu,f = cumulative energy consumption, including all
fossil fuel and electrical energy use, of the water heater from the
start of the 24-hour simulated-use test to the end of the standby
period as determined in section 5.4.2 of this appendix, Btu (kJ).
The hourly standby energy losses are computed as:
[GRAPHIC] [TIFF OMITTED] TP11JA22.013
Where:
Qhr = the hourly standby energy losses of the water
heater, Btu/h (kJ/h).
Vst = as defined in section 6.3.1 of this appendix.
[rho] = density of the stored hot water, evaluated at
(Tsu,f + Tsu,0)/2, lb/gal (kg/L).
Cp = specific heat of the stored water, evaluated at
(Tsu,f + Tsu,0)/2, Btu/(lb[middot]F), (kJ/
(kg[middot]K)).
Tsu,f = the mean tank temperature measured at the end of
the standby period as determined in section 5.4.2 of this appendix,
[deg]F ([deg]C).
Tsu,0 = the maximum mean tank temperature measured at the
beginning of the standby
[[Page 1607]]
period as determined in section 5.4.2 of this appendix, [deg]F
([deg]C).
[eta]r = as defined in section 6.3.3 of this appendix.
[tau]stby,1 = elapsed time between the start and end of
the standby period as determined in section 5.4.2 of this appendix,
h.
The standby heat loss coefficient for the tank is computed as:
[GRAPHIC] [TIFF OMITTED] TP11JA22.014
Where:
UA = standby heat loss coefficient of the storage tank, Btu/
(h[middot] [deg]F), (kJ/(h[middot] [deg]C).
Tt,stby,1 = overall average mean tank temperature between
the start and end of the standby period as determined in section
5.4.2 of this appendix, [deg]F ([deg]C).
Ta,stby,1 = overall average ambient temperature between
the start and end of the standby period as determined in section
5.4.2 of this appendix, [deg]F ([deg]C).
6.3.5 Daily Water Heating Energy Consumption. The total energy
used by the water heater during the 24-hour simulated-use test (Q)
is as measured in section 5.4.2 of this appendix, or,
Q = Qf + Qe = total energy used by the water
heater during the 24-hour simulated-use test, including auxiliary
energy such as pilot lights, pumps, fans, etc., Btu (kJ).
Qf = total fossil fuel energy used by the water heater
during the 24-hour simulated-use test, Btu (kJ).
Qe = total electrical energy used during the 24-hour
simulated-use test, Btu (kJ). (Electrical energy shall be converted
to thermal energy using the following conversion: 1kWh = 3,412 Btu.)
The daily water heating energy consumption, Qd, is
computed as:
[GRAPHIC] [TIFF OMITTED] TP11JA22.015
Where:
Vst = as defined in section 6.3.1 of this appendix.
[rho] = density of the stored hot water, evaluated at
(T24 + T0)/2, lb/gal (kg/L).
Cp = specific heat of the stored water, evaluated at
(T24 + T0)/2, Btu/(lb[middot]F), (kJ/
(kg[middot]K)).
T24 = mean tank temperature at the end of the 24-hour
simulated-use test as determined in section 5.4.2 of this appendix,
[deg]F ([deg]C).
T0 = mean tank temperature recorded at the beginning of
the 24-hour simulated-use test as determined in section 5.4.2 of
this appendix, [deg]F ([deg]C).
[eta]r = as defined in section 6.3.3 of this appendix.
6.3.6 Adjusted Daily Water Heating Energy Consumption. The
adjusted daily water heating energy consumption, Qda,
takes into account that the ambient temperature may differ from the
nominal value of 67.5 [deg]F (19.7 [deg]C) due to the allowable
variation in surrounding ambient temperature of 65 [deg]F (18.3
[deg]C) to 70 [deg]C (21.1 [deg]C). The adjusted daily water heating
energy consumption is computed as:
Qda = Qd - (67.5[deg]F - Ta,stby,2)UA [tau]stby,2
or,
Qda = Qd - (19.7[deg]C - Ta,stby,2)UA [tau]stby,2
Where:
Qda = the adjusted daily water heating energy
consumption, Btu (kJ).
Qd = as defined in section 6.3.4 of this appendix.
Ta,stby,2 = the average ambient temperature during the
total standby portion, [tau]stby,2, of the 24-hour
simulated-use test, [deg]F ([deg]C).
UA = as defined in section 6.3.4 of this appendix.
[tau]stby,2 = the number of hours during the 24-hour
simulated-use test when water is not being withdrawn from the water
heater.
A modification is also needed to take into account that the
temperature difference between the outlet water temperature and
supply water temperature may not be equivalent to the nominal value
of 67 [deg]F (125 [deg]F-58 [deg]F) or 37.3 [deg]C (51.7 [deg]C-14.4
[deg]C). The following equations adjust the experimental data to a
nominal 67 [deg]F (37.3 [deg]C) temperature rise.
The energy used to heat water, Btu/day (kJ/day), may be computed
as:
[GRAPHIC] [TIFF OMITTED] TP11JA22.016
Where:
N = total number of draws in the 24-hour simulated-use test.
Mdel,i = the mass of water removed during the ith draw (i
= 1 to N) as calculated in section 6.3.2 of this appendix, lb (kg).
Cpi = the specific heat of the water withdrawn during the
ith draw of the 24-hour simulated-use test, evaluated at (
Tdel,i +
Tin,i)/2, Btu/(lb[middot] [deg]F) (kJ/
(kg[middot][deg]C)).
Tdel,i = the average water outlet temperature measured
during the ith draw (i = 1 to N), [deg]F ([deg]C).
Tin,i = the average water inlet temperature measured
during the ith draw (i = 1 to N), [deg]F ([deg]C).
[eta]r = as defined in section 6.3.3 of this appendix.
The energy required to heat the same quantity of water over a 67
[deg]F (37.3 [deg]C) temperature rise, Btu/day (kJ/day), is:
[GRAPHIC] [TIFF OMITTED] TP11JA22.017
[[Page 1608]]
The difference between these two values is:
QHWD = QHW,67[deg]F - QHW
or,
QHWD = QHW,37.3[deg]C - QHW
This difference (QHWD) must be added to the adjusted
daily water heating energy consumption value. Thus, the daily energy
consumption value, which takes into account that the ambient
temperature may not be 67.5 [deg]F (19.7 [deg]C) and that the
temperature rise across the storage tank may not be 67 [deg]F (37.3
[deg]C) is:
Qdm = Qda + QHWD
6.3.7 Uniform Energy Factor. The uniform energy factor, UEF, is
computed as:
[GRAPHIC] [TIFF OMITTED] TP11JA22.018
Where:
N = total number of draws in the 24-hour simulated-use test.
Qdm = the modified daily water heating energy consumption
as computed in accordance with section 6.3.6 of this appendix, Btu
(kJ).
Mdel,i = the mass of water removed during the ith draw (i
= 1 to N) as calculated in section 6.3.2 of this appendix, lb (kg).
Cpi = the specific heat of the water withdrawn during the
ith draw of the 24-hour simulated-use test, evaluated at (125 [deg]F
+ 58 [deg]F)/2 = 91.5 [deg]F ((51.7 [deg]C + 14.4 [deg]C)/2 = 33
[deg]C), Btu/(lb[middot][deg]F) (kJ/(kg[middot][deg]C)).
6.3.8 Annual Energy Consumption. The annual energy consumption
for water heaters with rated storage volumes greater than or equal
to 2 gallons is computed as:
[GRAPHIC] [TIFF OMITTED] TP11JA22.019
Where:
UEF = the uniform energy factor as computed in accordance with
section 6.3.7 of this appendix.
365 = the number of days in a year.
V = the volume of hot water drawn during the applicable draw
pattern, gallons
= 10 for the very-small-usage draw pattern.
= 38 for the low-usage draw pattern.
= 55 for the medium-usage draw pattern.
= 84 for high-usage draw pattern.
[rho] = 8.24 lb/gallon, the density of water at 125 [deg]F.
Cp = 1.00 Btu/(lb [deg]F), the specific heat of water at
91.5 [deg]F.
67 = the nominal temperature difference between inlet and outlet
water.
6.3.9 Annual Electrical Energy Consumption. The annual
electrical energy consumption in kilowatt-hours for water heaters
with rated storage volumes greater than or equal to 2 gallons,
Eannual,e, is computed as:
[GRAPHIC] [TIFF OMITTED] TP11JA22.020
Where:
Eannual = the annual energy consumption as determined in
accordance with section 6.3.8 of this appendix, Btu (kJ).
Qe = the daily electrical energy consumption as defined
in section 6.3.5 of this appendix, Btu (kJ).
Q = total energy used by the water heater during the 24-hour
simulated-use test in accordance with section 6.3.5 of this
appendix, Btu (kJ).
3412 = conversion factor from Btu to kWh.
6.3.10 Annual Fossil Fuel Energy Consumption. The annual fossil
fuel energy consumption for water heaters with rated storage volumes
greater than or equal to 2 gallons, Eannual,f, is
computed as:
Eannual,f = Eannual - (Eannual,e * 3412)
Where:
Eannual = the annual energy consumption as determined in
accordance with section 6.3.8 of this appendix, Btu (kJ).
Eannual,e = the annual electrical energy consumption as
determined in accordance with section 6.3.9 of this appendix, kWh.
3412 = conversion factor from kWh to Btu.
6.4 Computations for Water Heaters With a Rated Storage Volume
Less Than 2 Gallons.
6.4.1 Mass of Water Removed
Calculate the mass of water removed using the calculations in
section 6.3.2 of this appendix.
6.4.2 Recovery Efficiency. The recovery efficiency,
[eta]r, is computed as:
[GRAPHIC] [TIFF OMITTED] TP11JA22.021
Where:
M1 = mass of water removed during the first draw of the
24-hour simulated-use test, lb (kg).
Cp1 = specific heat of the withdrawn water during the
first draw of the 24-hour simulated-use test, evaluated at
(Tdel,i + Tin,i =)/2, Btu/(lb [middot][deg]F)
(kJ/(kg [middot][deg]C)).
Tdel,i = average water outlet temperature measured during
the first draw of the 24-hour simulated-use test, [deg]F ([deg]C).
Tin,i = average water inlet temperature measured during
the first draw of the 24-hour simulated-use test, [deg]F ([deg]C).
Qr = the total energy used by the water heater during the
first recovery period as defined in section 5.4.3 of this appendix,
including auxiliary energy such as pilot lights, pumps, fans, etc.,
Btu (kJ). (Electrical auxiliary energy shall be converted to thermal
energy using the following conversion: 1 kWh = 3412 Btu.)
6.4.3 Daily Water Heating Energy Consumption. The daily water
heating energy consumption, Qd, is computed as:
Qd = Q
Where:
Q = Qf + Qe = the energy used by the water
heater during the 24-hour simulated-use test.
[[Page 1609]]
Qf = total fossil fuel energy used by the water heater
during the 24-hour simulated-use test, Btu (kJ).
Qe = total electrical energy used during the 24-hour
simulated-use test, Btu (kJ). (Electrical auxiliary energy shall be
converted to thermal energy using the following conversion: 1 kWh =
3412 Btu.)
A modification is needed to take into account that the
temperature difference between the outlet water temperature and
supply water temperature may not be equivalent to the nominal value
of 67 [deg]F (125 [deg]F-58 [deg]F) or 37.3 [deg]C (51.7 [deg]C-14.4
[deg]C). The following equations adjust the experimental data to a
nominal 67 [deg]F (37.3 [deg]C) temperature rise.
The energy used to heat water may be computed as:
[GRAPHIC] [TIFF OMITTED] TP11JA22.022
Where:
N = total number of draws in the 24-hour simulated-use test.
Mdel,i = the mass of water removed during the ith draw (i
= 1 to N) as calculated in section 6.4.1 of this appendix, lb (kg).
Cpi = the specific heat of the water withdrawn during the
ith draw of the 24-hour simulated-use test, evaluated at
(Tdel,i + Tin,i)/2, Btu/(lb[middot][deg]F)
(kJ/(kg[middot][deg]C)).
Tdel,i = the average water outlet temperature measured
during the ith draw (i = 1 to N), [deg]F ([deg]C).
Tin,i = the average water inlet temperature measured
during the ith draw (i = 1 to N), [deg]F ([deg]C).
[eta]r = as defined in section 6.4.2 of this appendix.
The energy required to heat the same quantity of water over a 67
[deg]F (37.3 [deg]C) temperature rise is:
[GRAPHIC] [TIFF OMITTED] TP11JA22.023
Where:
N = total number of draws in the 24-hour simulated-use test.
Mdel,i = the mass of water removed during the ith draw (i
= 1 to N) as calculated in section 6.4.1 of this appendix, lb (kg).
Cpi = the specific heat of the water withdrawn during the
ith draw of the 24-hour simulated-use test, evaluated at
(Tdel,i + Tin,i)/2, Btu/(lb[middot][deg]F)
(kJ/(kg[middot][deg]C)).
[eta]r = as defined in section 6.4.2 of this appendix.
The difference between these two values is:
QHWD = QHW,67[deg]F - QHW
or,
QHWD = QHW,37.3[deg]C - QHW
This difference (QHWD) must be added to the daily
water heating energy consumption value. Thus, the daily energy
consumption value, which takes into account that the temperature
rise across the water heater may not be 67 [deg]F (37.3 [deg]C), is:
Qdm = Qda + QHWD
6.4.4 Uniform Energy Factor. The uniform energy factor, UEF, is
computed as:
[[Page 1610]]
[GRAPHIC] [TIFF OMITTED] TP11JA22.024
Where:
N = total number of draws in the 24-hour simulated-use test.
Qdm = the modified daily water heating energy consumption
as computed in accordance with section 6.4.3 of this appendix, Btu
(kJ).
Mdel,i = the mass of water removed during the ith draw (i
= 1 to N) as calculated in section 6.4.1 of this appendix, lb (kg).
Cpi = the specific heat of the water withdrawn during the
ith draw of the 24-hour simulated-use test, evaluated at (125 [deg]F
+ 58 [deg]F)/2 = 91.5 [deg]F ((51.7 [deg]C + 14.4 [deg]C)/2 = 33.1
[deg]C), Btu/(lb[middot][deg]F) (kJ/(kg[middot][deg]C)).
6.4.5 Annual Energy Consumption. The annual energy consumption
for water heaters with rated storage volumes less than 2 gallons,
Eannual, is computed as:
[GRAPHIC] [TIFF OMITTED] TP11JA22.025
Where:
UEF = the uniform energy factor as computed in accordance with
section 6.4.4 of this appendix.
365 = the number of days in a year.
V = the volume of hot water drawn during the applicable draw
pattern, gallons
= 10 for the very-small-usage draw pattern.
= 38 for the low-usage draw pattern.
= 55 for the medium-usage draw pattern.
= 84 for high-usage draw pattern.
[rho] = 8.24 lb/gallon, the density of water at 125 [deg]F.
Cp = 1.00 Btu/(lb [deg]F), the specific heat of water at
91.5 [deg]F.
67 = the nominal temperature difference between inlet and outlet
water.
6.4.6 Annual Electrical Energy Consumption. The annual
electrical energy consumption in kilowatt-hours for water heaters
with rated storage volumes less than 2 gallons,
Eannual,e, is computed as:
[GRAPHIC] [TIFF OMITTED] TP11JA22.026
Where:
Qe = the daily electrical energy consumption as defined
in section 6.4.3 of this appendix, Btu (kJ).
Eannual = the annual energy consumption as determined in
accordance with section 6.4.5 of this appendix, Btu (kJ).
Q = total energy used by the water heater during the 24-hour
simulated-use test in accordance with section 6.4.3 of this
appendix, Btu (kJ).
Qdm = the modified daily water heating energy consumption
as computed in accordance with section 6.4.3 of this appendix, Btu
(kJ).
3412 = conversion factor from Btu to kWh.
6.4.7 Annual Fossil Fuel Energy Consumption. The annual fossil
fuel energy consumption for water heaters with rated storage volumes
less than 2 gallons, Eannual,f, is computed as:
Eannual,f = Eannual - (Eannual,e * 3412)
Where:
Eannual = the annual energy consumption as defined in
section 6.4.5 of this appendix, Btu (kJ).
Eannual,e = the annual electrical energy consumption as
defined in section 6.4.6 of this appendix, kWh.
3412 = conversion factor from kWh to Btu.
[[Page 1611]]
[GRAPHIC] [TIFF OMITTED] TP11JA22.027
[[Page 1612]]
[GRAPHIC] [TIFF OMITTED] TP11JA22.028
[[Page 1613]]
[GRAPHIC] [TIFF OMITTED] TP11JA22.029
[[Page 1614]]
[GRAPHIC] [TIFF OMITTED] TP11JA22.030
PART 431--ENERGY EFFICIENCY PROGRAM FOR CERTAIN COMMERCIAL AND
INDUSTRIAL EQUIPMENT
0
8. The authority citation for part 431 continues to read as follows:
Authority: 42 U.S.C. 6291-6317; 28 U.S.C. 2461 note.
0
9. Amend Sec. 431.102 by adding in alphabetical order the definition
of ``Commercial heat pump water heater (CHPWH)'' to read as follows:
Sec. 431.102 Definitions concerning commercial water heaters, hot
water supply boilers, unfired hot water storage tanks, and commercial
heat pump water heaters.
* * * * *
Commercial heat pump water heater (CHPWH) means a water heater
(including all ancillary equipment such as fans, blowers, pumps,
storage tanks, piping, and controls, as applicable) that uses a
refrigeration cycle, such as vapor compression, to transfer heat from a
low-temperature source to a higher-temperature sink for the purpose of
heating potable water, and operates with a current rating greater than
24 amperes or a voltage greater than 250 volts. Such equipment
includes, but is not limited to, air-source heat pump water heaters,
water-source heat pump water heaters, and direct geo-exchange heat pump
water heaters.
* * * * *
[FR Doc. 2021-27004 Filed 1-10-22; 8:45 am]
BILLING CODE 6450-01-P