Publication of a Report on the Effect of Imports of Transformers and Transformer Components on the National Security: An Investigation Conducted Under Section 232 of the Trade Expansion Act of 1962, as Amended, 64606-64685 [2021-24958]
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Federal Register / Vol. 86, No. 220 / Thursday, November 18, 2021 / Notices
DEPARTMENT OF COMMERCE
Bureau of Industry and Security
RIN 0694–XC085
Publication of a Report on the Effect of
Imports of Transformers and
Transformer Components on the
National Security: An Investigation
Conducted Under Section 232 of the
Trade Expansion Act of 1962, as
Amended
Bureau of Industry and
Security, Commerce.
ACTION: Publication of a report.
AGENCY:
The Bureau of Industry and
Security (BIS) in this notice is
publishing a report that summarizes the
findings of an investigation conducted
by the U.S. Department of Commerce
(the ‘‘Department’’) pursuant to Section
232 of the Trade Expansion Act of 1962,
as amended (‘‘Section 232’’), into the
effect of imports of transformers and
transformer components on the national
security of the United States. This report
was completed on October 15, 2020 and
posted on the BIS website in July 2021.
BIS has not published the appendices to
the report in this notification of report
findings, but they are available online at
the BIS website, along with the rest of
the report (see the ADDRESSES section).
DATES: The report was completed on
October 15, 2020. The report was posted
on the BIS website in July 2021.
ADDRESSES: The full report, including
the appendices to the report, are
available online at https://
www.bis.doc.gov/index.php/documents/
section-232-investigations/2790redacted-goes-report-20210723-abredacted/file.
FOR FURTHER INFORMATION CONTACT:
Kevin Coyne, Industrial Studies
Division, Bureau of Industry and
Security, U.S. Department of Commerce
(202) 482–4952, ESproducts232@
bis.doc.gov. For more information about
the Section 232 program, including the
regulations and the text of previous
investigations, please see
www.bis.doc.gov/232.
SUPPLEMENTARY INFORMATION:
SUMMARY:
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The Effect of Imports of Transformers
and Transformer Components on the
National Security
U.S. Department of Commerce, Bureau
of Industry and Security, Office of
Technology Evaluation
Final Report
October 15, 2020
Table of Contents
I. Executive Summary
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II. Legal Framework
III. Investigation Process
IV. Description of Products Subject to the
Investigation
V. Importance of Products to Critical
Infrastructure and National Security
VI. United States’ and Global Markets for
GOES, Transformers and Transformer
Components
VII. U.S. Production Capabilities, Industry
Health and Competitiveness, and the
Impact of Imports on National Security
for Transformer Component
Manufactures
VIII. U.S. Production Capabilities, Industry
Health and Competitiveness, and the
Impact of Imports on National Security
for Transformers
IX. Competitiveness and Labor Issues
X. Findings and Recommendations
Appendices
Appendix A: Section 232 Investigation
Notification Letters to U.S. Department
of Defense, U.S. Department of Energy,
and Office of the U.S. Trade
Representative
Appendix B: Table of Acronyms
Appendix C: Federal Register Notice (85 FR
29926)
Appendix D: Summary of Public Comments
Appendix E: Department of Commerce
Survey Instrument
Appendix F: Tariffs and Trade Agreements
Appendix G: Summary of Previous U.S.
Government Studies
I. Executive Summary
On May 4, 2020, U.S. Secretary of
Commerce Wilbur Ross announced he
would initiate an investigation into
whether laminations for stacked cores
for incorporation into transformers,
stacked and wound cores for
incorporation into transformers,
electrical transformers, and transformer
regulators are being imported into the
United States in such quantities or
under such circumstances as to threaten
to impair the national security.
Secretary Ross officially initiated this
investigation on May 11, 2020, in
response to inquiries and requests from
multiple Members of Congress, a grainoriented steel manufacturer, and
producers of power and distribution
transformers.
On May 19, 2020, the Department of
Commerce (Department) published a
Federal Register Notice (See Appendix
C—Federal Register, 85 FR 29926)
announcing the initiation of the
investigation and inviting interested
parties to submit written comments,
opinions, data, information, or advice
relevant to the investigation. The
Department received 79 public
comments and 30 rebuttal comments
from a wide range of interested parties,
including industry participants,
representatives of state and local
governments, foreign governments, and
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trade associations. A summary of the
public comments received is included
in Appendix D.
In addition, the Department surveyed
(See Appendix E) 87 U.S. companies
identified as participating in production
or distribution of electrical steel,
laminations and stacked and wound
cores for transformers, power and
distribution transformers, and voltage
regulators. Survey responses provided
the Department with detailed industry
information that is otherwise not
publicly available and was necessary to
conduct a thorough analysis for this
investigation.
The Department consulted with the
Department of Defense (including the
Office of Industrial Policy and Defense
Logistics Agency) regarding
methodological and policy questions
that arose during the investigation.
Given the vital role that these products
play in the energy sector and the critical
infrastructure of the country, the
Department also consulted with the
Departments of Energy (Office of
Electricity) and Homeland Security. In
addition, the Department consulted
with the Office of the United States
Trade Representative, given the trade
implications of any actions taken with
regard to imports of these products.
The products subject to this
investigation are essential inputs to the
manufacture and functioning of
transformers, as well as the finished
transformers themselves. In particular,
this investigation focuses on
transformers and transformer
components (i.e., laminations and
cores) for which the crucial input is
grain-oriented electrical steel (GOES).
Transformers are critical assets used to
step-up and step-down power voltages
throughout the electrical grid. As such,
they are fundamental to the efficient
transmission and distribution of
electricity across the bulk-power system
of the United States. The U.S. electricity
grid supplies residential, commercial,
and industrial customers, as well as the
power required to support military and
defense installations, including bases,
arsenals, and laboratories. A simplified
schematic of the role of transformers in
the electrical grid is presented below.
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In addition to transmission and
distribution, transformers are used
widely in major industrial sectors such
as mining, manufacturing, and chemical
processing. Large commercial users of
transformers include hospitals, hotels,
office buildings, and airports.
Sophisticated military equipment, such
as fighter jets and naval vessels, relies
on transformers of various types and
capacities to provide the correct voltage
within subsystems. Due to its
importance for certain defense
applications, the Defense Logistics
Agency has included GOES among its
requests for inclusion in the National
Defense Stockpile.
Large Power Transformers (LPTs) are
among the most critical elements of the
United States Bulk-Power System (BPS),
which was the subject of an emergency
declaration issued by President Trump
on May 1, 2020. Executive Order 13920
(E.O. 13920 or Bulk Power Executive
Order), titled ‘‘Securing the United
States Bulk-Power System,’’ noted that
as the backbone of our Nation’s energy
infrastructure, the BPS is fundamental
to national security, emergency services,
critical infrastructure, and the
economy.1 The President determined
that the unrestricted foreign supply of
electrical equipment constitutes an
unusual and extraordinary threat to the
national security, foreign policy, and
economy of the United States. The
President also determined that the
evolving threats facing our critical
infrastructure have highlighted supply
1 https://www.whitehouse.gov/presidential-
actions/executive-order-securing-united-states-bulkpower-system/.
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chain risks and the need to ensure the
availability of secure components from
American companies and other trusted
sources.2
The global transformer industry is
dominated by large multinational
companies that offer a wide product
range and benefit from economies of
scale. In addition to these large global
players, in the United States there are
also a number of smaller domestic
companies that manufacture
transformers of various power-handling
capacities. Many manufacturers have
established production facilities in
locations that allow them to take
advantage of lower labor costs and
environmental standards. Mexico, in
particular, has become a significant
player in transformer manufacturing.
A. GOES
Grain-oriented electrical steel (GOES)
is a critical material essential to the
performance of transformers and
accounts for a significant portion of the
cost of transformer production (about 25
percent based on responses to the
Department survey). AK Steel, Inc., a
subsidiary of Cleveland Cliffs Inc., is the
sole U.S. domestic producer of GOES,
which it manufactures at facilities in
Zanesville, Ohio, and Butler,
Pennsylvania. While still a leader in the
domestic market, AK Steel’s electrical
steel operations are not profitable, in
part due to years of pressure from lower
cost imports.3 The CEO of Cleveland
2 https://www.energy.gov/articles/presidenttrump-signs-executive-order-securing-united-statesbulk-power-system.
3 AK Steel Public Comments.
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Cliffs, Inc., has stated that it may shut
down the two unprofitable plants at
which GOES is manufactured. If AK
Steel’s GOES operations were to close,
the United States would lack the ability
to produce transformers of any power
handling capacity without relying on
foreign sources for the key material that
is essential to their operation and
efficiency.
The threat to national security posed
by imports of GOES (among other steel
products) was addressed by a Section
232 investigation conducted in 2017,
which resulted in the 2018 imposition
of 25 percent tariffs on imports of steel
products from most countries. As a
result, imports of GOES in 2019 were
dramatically lower than in 2018 (down
56 percent). [TEXT REDACTED]
[TEXT REDACTED].4 Moreover, many
transformer companies, in public
comments or survey responses,
indicated concern over AK Steel’s
capabilities and capacity to supply a full
range of GOES products, especially the
higher grades that are increasingly in
demand due to current DOE energy
standards for distribution transformers
as well as general market trends toward
energy efficiency.
1. Transformer Components
(Laminations and Cores)
This investigation sought to evaluate
the status of domestic production and
the impact of imports for key
subcomponents of transformers, namely
laminations for stacked cores for
4 Department of Commerce, Section 232
Investigation into Impact of Steel Imports on
National Security, 2018.
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incorporation into transformers, stacked
cores for incorporation into
transformers, and wound cores for
incorporation into transformers.
Arguably the most important part of a
transformer is its core, which is made
up of thin layers of laminations, usually
made of GOES. Cores may have varying
designs and specifications, but their
function is generally to facilitate the
magnetic field necessary for the
induction of voltages between the two
windings (i.e., in order to ‘‘step-up’’ or
‘‘step-down’’ the power voltage). The
layered composition helps reduce the
core’s energy losses. Transformer
lamination and core producers make up
the primary customer base for GOES
suppliers such as AK Steel.
However, over the past few years,
there has been a marked decline in the
domestic manufacturing of laminations
and cores (both in-house by transformer
companies and by independent
producers), and a movement of
production offshore (especially to
Canada and Mexico). The United States
has become highly dependent on foreign
sources for these critical transformer
components.
A corollary to the movement of
lamination and core manufacturing out
of the United States is the decline of the
domestic market for AK Steel’s GOES.
Although not the only factor, the tariffs
imposed on imports of electrical steel
under Section 232 have raised material
costs for lamination and core
manufacturers, affecting their ability to
compete, because electrical steel
accounts for a large percentage of the
cost of these items [TEXT REDACTED].
In 2019, laminations with a total
value of $40.2 million were sourced by
surveyed companies. Of this $40.2
million, less than 12 percent came from
domestic suppliers. This implies an
import penetration level of 88% for
laminations. In the years immediately
prior, there was a dramatic increase in
imports of these products—from $18
million in 2017 to $33 million in 2019—
which displaced U.S. production. Over
95 percent of these imports came from
Canada (68 percent) and Mexico (29
percent).
A similar situation exists with regard
to stacked and wound cores. Based on
survey data, imports account for about
75 percent of wound core purchases by
surveyed transformer companies in
2019. With regard to stacked cores,
imports accounted for 54 percent of
purchases by respondents. [TEXT
REDACTED]. However, this firm
reported that it shut down core
production in February 2020 due to its
inability to compete with imports.
[TEXT REDACTED]. With the exit of the
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leading domestic non-captive supplier,
future imports of stacked cores will also
likely exceed 80 percent of purchases,
with China serving as a major source.
Imports of transformer cores (stacked
and wound) rose from $22 million in
2015 to $167 million in 2019—a 650
percent increase—again with Canada
(52 percent) and Mexico (45 percent)
accounting for more than 95 percent of
the total. Since domestic demand for
laminations and cores has not increased
in parallel with the increase in imports,
the surge in imports represents
displaced domestic production.
Moreover, neither Mexico nor Canada
has indigenous production capability
for GOES. While Japan is the leading
source of GOES for these countries, they
also import some of this material from
China and Russia.
B. Transformers
This investigation evaluated the status
of the domestic transformer industry in
several categories: Liquid-filled
distribution transformers and small
power transformers, medium power
transformers, LPT, dry-type
transformers, and voltage regulators.
Distribution transformers (both liquiddielectric as well as dry-type), and small
and medium power transformers are
used extensively in the U.S. electrical
grid—millions are installed and
operating. This investigation found that
domestic industrial production and
capabilities in these sectors is generally
adequate. In the liquid-dielectric
categories, imports account for less than
a quarter of apparent consumption, and
companies in this sector are largely
financially sound and competitive in
the market, based on responses to the
BIS industry survey. While import
penetration is currently relatively low,
survey participants indicated
competitiveness challenges, especially
from Mexico and China. Survey
respondents also mentioned workforce
issues, such as difficulty finding and
attracting qualified labor, as a concern.
Imports play a major role in the drytype transformer sector, and leading
U.S.-based producers also have overseas
production facilities. Countries with
low cost labor—including China,
Indonesia, and Mexico—are major
sources of imported dry-type
transformers. Despite relatively strong
domestic production capabilities, an indepth analysis of suppliers found a
heavy dependence on foreign sources
among domestic manufacturers in all
transformer categories for critical
components including laminations and
cores and the GOES from which they are
made, as described above.
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This investigation found
shortcomings with regard to domestic
production of LPTs that are critical
elements of the United States BPS.
Because they serve the greatest number
of customers, the failure or destruction
of just a single unit can have a large
impact on U.S. economic, public health,
and security interests. Moreover, long
procurement lead times and limited
availability of spare LPT and parts have
serious implications for the resiliency of
critical infrastructure.
Domestic production capability falls
far short of demand for the LPT segment
of the industry, with imports accounting
for over 80 percent of consumption.
This lack of domestic production
capability and the accompanying
extreme dependence on imports has
persisted for at least a decade, creating
a critical infrastructure vulnerability,
which has been raised in previous
Department of Energy assessments.5
Only six companies currently
manufacture LPTs in the United States;
[TEXT REDACTED]. The largest
domestic producer is Korean-owned
Hyundai, which has publicly noted that
its Alabama facility will be utilized ‘‘in
maneuvering U.S. imposed antidumping tariff [sic] and its protectionist
policies.’’ 6
[TEXT REDACTED].7 Compounding
the issue, domestic LPT producers are
highly dependent on foreign sources for
GOES, laminations, and cores.
C. Findings
[TEXT REDACTED]. While still a
leader in the domestic market, the
market has eroded due to the migration
of production of transformer
components (and finished transformers)
out of the United States. If this
manufacturer were to shut down GOES
production, the United States would be
completely dependent on foreign
sources for material critical to the
manufacture of transformers.
There is insufficient or no domestic
production capability for certain grades
and qualities of GOES that are
increasingly in demand to meet
efficiency standards for distribution
transformers as well as general market
trends toward more efficient
transformers using higher grades of
GOES.
The United States lacks sufficient
capacity to produce transformer cores
5 ‘‘Large Power Transformers in U.S. Electric
Grid’’, Department of Energy, Office of Electricity
and Energy Reliability, June 2012 https://
www.energy.gov/sites/prod/files/Large%20Power
%20Transformer%20Study%20-%20June%
202012_0.pdf.
6 https://hhiamerica.com/about/sub04.htm.
7 [TEXT REDACTED].
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and laminations, which are the key
components in transformers.
Transformer manufacturers in the
United States rely on foreign sources
(especially Canada and Mexico) for
these critical components to meet over
75 percent of (non-captive) demand.
The United States is also highly
dependent on foreign-sourced
transformers, most significantly for the
LPTs that form the backbone of the BPS.
Based on the overwhelming
dependence of domestic transformer
manufacturers on foreign sources, the
Secretary finds that transformer
laminations, stacked cores and wound
cores are being imported into the United
States in such quantities and under such
circumstances as to threaten to impair
the national security. In addition, LPTs
are being imported into the United
States in such quantities and under such
circumstances as to threaten to impair
national security. This dependence on
imports leaves the United States with
insufficient production capability for
LPTs to meet the needs of the critical
energy infrastructure of the United
States.
II. Legal Framework
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A. Section 232 Requirements
Section 232 of the Trade Expansion
Act of 1962, as amended, provides the
Secretary with the authority to conduct
investigations to determine the effect on
the national security of the United
States of imports of any article. It
authorizes the Secretary to conduct an
investigation if requested by the head of
any department or agency, upon
application of an interested party, or
upon his own motion. See 19 U.S.C.
1862(b)(1)(A).
Section 232 directs the Secretary to
submit to the President a report with
recommendations for ‘‘action or
inaction under this section’’ and
requires the Secretary to advise the
President if any article ‘‘is being
imported into the United States in such
quantities or under such circumstances
as to threaten to impair the national
security.’’ See 19 U.S.C. 1862(b)(3)(A).
Section 232(d) directs the Secretary
and the President to consider, in light of
the requirements of national security
and without excluding other relevant
factors, the domestic production needed
for projected national defense
requirements and the capacity of the
United States to meet national security
requirements. See 19 U.S.C. 1862(d).
Section 232(d) also directs the
Secretary and the President to
‘‘recognize the close relation of the
economic welfare of the Nation to our
national security, and . . . take into
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consideration the impact of foreign
competition on the economic welfare of
individual domestic industries’’ by
examining whether any substantial
unemployment, decrease in revenues of
government, loss of skills or investment,
or other serious effects resulting from
the displacement of any domestic
products by excessive imports, or other
factors, results in a ‘‘weakening of our
internal economy’’ that may impair the
national security.8 See 19 U.S.C. 1862(d).
Once an investigation has been
initiated, Section 232 mandates that the
Secretary provide notice to the Secretary
of Defense that such an investigation
has commenced. Section 232 also
requires the Secretary to do the
following:
(1) ‘‘Consult with the Secretary of Defense
regarding the methodological and policy
questions raised in [the] investigation;’’
(2) ‘‘Seek information and advice from, and
consult with, appropriate officers of the
United States;’’ and
(3) ‘‘If it is appropriate and after reasonable
notice, hold public hearings or otherwise
afford interested parties an opportunity to
present information and advice relevant to
such investigation.’’ 9 See 19 U.S.C.
1862(b)(2)(A)(i)–(iii).
As detailed in the report, all of the
requirements set forth above have been
satisfied.
In conducting the investigation,
Section 232 permits the Secretary to
request that the Secretary of Defense
provide an assessment of the defense
requirements of the article that is the
subject of the investigation. See 19
U.S.C. 1862(b)(2)(B). Upon completion
of a Section 232 investigation, the
Secretary is required to submit a report
to the President no later than 270 days
after the date on which the investigation
was initiated. See 19 U.S.C.
1862(b)(3)(A). The report must:
(1) Set forth ‘‘the findings of such
investigation with respect to the effect of the
importation of such article in such quantities
or under such circumstances upon the
national security;’’
(2) Set forth, ‘‘based on such findings, the
recommendations of the Secretary for action
or inaction under this section;’’ and
(3) ‘‘If the Secretary finds that such article
is being imported into the United States in
such quantities or under such circumstances
as to threaten to impair the national security
8 An investigation under Section 232 looks at
whether imports threaten to impair the national
security, rather than looking at unfair trade
practices as in an antidumping investigation.
9 Department regulations (i) set forth additional
authority and specific procedures for such input
from interested parties, see 15 CFR 705.7 and 705.8,
and (ii) provide that the Secretary may vary or
dispense with those procedures ‘‘in emergency
situations, or when in the judgment of the
Department, national security interests require it.’’
Id., § 705.9.
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. . . so advise the President.’’ See 19 U.S.C.
1862(b)(3)(A).
All unclassified and non-proprietary
portions of the report submitted by the
Secretary to the President must be
published. See 19 U.S.C. 1862(b)(3)(B).
Within 90 days after receiving a report
in which the Secretary finds that an
article is being imported into the United
States in such quantities or under such
circumstances as to threaten to impair
the national security, the President
shall:
(1) ‘‘Determine whether the President
concurs with the finding of the Secretary;’’
and
(2) ‘‘If the President concurs, determine the
nature and duration of the action that, in the
judgment of the President, must be taken to
adjust the imports of the article and its
derivatives so that such imports will not
threaten to impair the national security’’ See
19 U.S.C. 1862(c)(1)(A).
B. Discussion
While Section 232 does not
specifically define ‘‘national security,’’
both Section 232 and the implementing
regulations at 15 CFR part 705 contain
non-exclusive lists of factors that the
Secretary must consider in evaluating
the effect of imports on the national
security. Congress, in Section 232,
explicitly determined that ‘‘national
security’’ includes, but is not limited to,
‘‘national defense’’ requirements. See 19
U.S.C. 1862(d).
The Department has determined that
‘‘national defense’’ includes both the
defense of the United States directly and
the U.S. ‘‘ability to project U.S. military
capabilities globally.’’ 10 The
Department also concluded that ‘‘[i]n
addition to the satisfaction of national
defense requirements, the term ‘national
security’ can be interpreted more
broadly to include the general security
and welfare of certain industries,
beyond those necessary to satisfy
national defense requirements, which
are critical to the minimum operations
of the economy and government.’’ 11
The Department deemed these certain
industries as ‘‘critical industries.’’ 12
This report applies these interpretations
of the terms ‘‘national defense’’ and
‘‘national security,’’ in defining ‘‘critical
industries.’’ In doing so, this report
considers 16 critical infrastructure
sectors identified in Presidential Policy
10 Department of Commerce, Bureau of Export
Administration; The Effect of Imports of Iron Ore
and Semi-Finished Steel on the National Security;
Oct. 2001 (‘‘2001 Report’’).
11 Id.
12 Id.
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Directive 21.13 Section 232 directs the
Secretary to determine whether imports
of any article are being made ‘‘in such
quantities’’ or ‘‘under such
circumstances’’ that those imports
‘‘threaten to impair the national
security.’’ See 19 U.S.C. 1862(b)(3)(A).
Accordingly, either the quantities or the
circumstances, standing alone, may be
sufficient to support an affirmative
finding.
The statute does not prescribe a
threshold or a standard for when ‘‘such
quantities’’ of imports are sufficient to
threaten to impair the national security,
nor does it define the ‘‘circumstances’’
that might qualify.
Likewise, the statute does not require
a finding that the quantities or
circumstances are impairing the
national security. Instead, the threshold
question under Section 232 is whether
those quantities or circumstances
‘‘threaten to impair the national
security.’’ See 19 U.S.C. 1862(b)(3)(A).
This demonstrates that Section 232 may
be used to prevent a threatened
impairment to the national security
from occurring before the national
security is actually impaired.
Section 232(d) contains a list of
factors for the Secretary to consider in
determining if imports ‘‘threaten to
impair the national security’’ 14 of the
United States, and this list is mirrored
in the implementing regulations. See 19
U.S.C. 1862(d) and 15 CFR 705.4. While
the list provided by Congress in Section
232 provides mandatory factors for the
Secretary to consider, it is not
exhaustive.15 Congress’ illustrative list
is focused on the ability of the United
States to maintain the domestic capacity
to provide the articles in question as
needed to maintain the national security
of the United States.16 Congress split the
13 Presidential Policy Directive 21, Critical
Infrastructure Security and Resilience (Feb. 12,
2013) (‘‘PPD–21’’).
14 19 U.S.C. 1862(b)(3)(A).
15 See 19 U.S.C. 1862(d) (‘‘the Secretary and the
President shall, in light of the requirements of
national security and without excluding other
relevant factors . . .’’ and ‘‘serious effects resulting
from the displacement of any domestic products by
excessive imports shall be considered, without
excluding other factors . . .’’).
16 This reading is supported by Congressional
findings in other statutes. See, e.g., 15 U.S.C.
271(a)(1) (‘‘The future well-being of the United
States economy depends on a strong manufacturing
base . . .’’) and 50 U.S.C. 4502(a) (‘‘Congress finds
that—(1) the security of the United States is
dependent on the ability of the domestic industrial
base to supply materials and services . . . (2)(C) to
provide for the protection and restoration of
domestic critical infrastructure operations under
emergency conditions . . . (3) . . . the national
defense preparedness effort of the United States
government requires—(C) the development of
domestic productive capacity to meet—(ii) unique
technological requirements . . . (7) much of the
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list of factors into two equal parts using
two separate sentences. The first
sentence focuses directly on ‘‘national
defense’’ requirements, thus making
clear that ‘‘national defense’’ is a subset
of the broader term ‘‘national security.’’
The second sentence focuses on the
broader economy and expressly directs
that the Secretary and the President
‘‘shall recognize the close relation of the
economic welfare of the Nation to our
national security.’’ 17 See 19 U.S.C.
1862(d).
In addition to ‘‘national defense’’
requirements, two of the factors listed in
the second sentence of Section 232(d)
are particularly relevant in this
investigation. Both are directed at how
‘‘such quantities’’ of imports threaten to
impair national security. See 19 U.S.C.
1862(b)(3)(A). In administering Section
232 to ‘‘[determine] whether such
weakening of our internal economy may
impair the national security,’’ the
Secretary and the President are required
to ‘‘take into consideration the impact of
foreign competition on the economic
welfare of individual domestic
industries,’’ as well as to and analyze
whether there exist ‘‘serious effects
resulting from the displacement of any
domestic products by excessive
imports.’’ See 19 U.S.C. 1862(d). In
certain key product categories, imports
of transformers and transformer
components accounted for over 80
percent of U.S. consumption in 2019. In
the case of transformer cores and
laminations, imports have substantially
displaced domestic production of these
items. Because these products are the
primary market for GOES, the
displacement of domestic production by
imports also threatens threaten the
financial viability of the only remaining
domestic producer of GOES.
Two other factors included in the
statute that are also particularly relevant
to this investigation are ‘‘loss of skills’’
and ‘‘loss of investment.’’ See 19 U.S.C.
1862(d). As imports of GOES have
increased, losses of U.S. GOES
production capacity have caused a
industrial capacity that is relied upon by the United
States Government for military production and
other national defense purposes is deeply and
directly influenced by—(A) the overall
competitiveness of the industrial economy of the
United States; and (B) the ability of industries in the
United States, in general, to produce internationally
competitive products and operate profitably while
maintaining adequate research and development to
preserve competitiveness with respect to military
and civilian production; and (8) the inability of
industries in the United States, especially smaller
subcontractors and suppliers, to provide vital parts
and components and other materials would impair
the ability to sustain the Armed Forces of the
United States in combat for longer than a short
period.’’).
17 Accord 50 U.S.C. 4502(a).
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decline in the skilled workforce needed
for the GOES manufacturing process.
Additionally, as a result of their impact
on the revenues of U.S. producers, these
imports have mitigated investment in
U.S. GOES production facilities,
precluding future sustainable
development of domestic GOES
production. Similarly, these imports
also create a disincentive for needed
investment in U.S. GOES production
facilities; without this investment,
future production of domestic GOES is
not sustainable. These factors are
illustrative of a ‘‘weakening of the
internal economy [that] may impair the
national security’’ as defined in Section
232.
III. Investigation Process
A. Initiation of Investigation
On May 4, 2020, the Secretary of
Commerce announced that he would
initiate an investigation into whether
laminations for stacked cores for
incorporation into transformers, stacked
and wound cores for incorporation into
transformers, electrical transformers,
and transformer regulators are being
imported into the United States in such
quantities or under such circumstances
as to threaten to impair the national
security.18 Laminations and cores made
of GOES are critical transformer
components, and transformers are a key
element for distribution of all types of
energy—including solar, nuclear, wind,
coal, and natural gas—across the
country. The decision to launch an
investigation under Section 232 of the
Trade Expansion Act of 1962, as
amended (19 U.S.C. 1862), followed
inquiries and requests from multiple
Members of Congress, a GOES
manufacturer, and producers of power
and distribution transformers.
On May 11, 2020, the Department
officially initiated the investigation.
Pursuant to Section 232(b)(1)(b), the
Department notified Secretary of
Defense Mark T. Esper of the
investigation and requested Department
of Defense participation as it relates to
methodology, policy questions, and
national defense requirements for these
products. Additionally, given that the
products subject to this investigation are
used extensively in the electrical grid
and critical infrastructure of the United
States, the Department also notified
Secretary of Energy Dan R. Brouillette
and Acting Secretary of Homeland
Security Chad F. Wolf. Finally, the
Secretary notified United States Trade
Representative Robert E. Lighthizer,
18 Department of Commerce Press Release, May 4,
2020.
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noting that Department staff will consult
with counterparts in the Office of the
United States Trade Representative
regarding methodological and policy
questions that arise during the
investigation. (See Appendix A).
On May 19, 2020, the Department
published a Federal Register Notice
(See Appendix C—Federal Register, 85
FR 29926) announcing the initiation of
the investigation to determine the effect
of imports of Laminations for Stacked
Cores for Incorporation into
Transformers, Stacked Cores for
Incorporation into Transformers,
Wound Cores for Incorporation into
Transformers, Electrical Transformers,
and Transformer Regulators on the
national security. The notice also
announced the opening of the public
comment period.
B. Public Comments
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In the Federal Register Notice
announcing the investigation, the
Department invited interested parties to
submit written comments, opinions,
data, information, and advice relevant to
the criteria listed in Section 705.4 of the
National Security Industrial Base
Regulations (15 CFR 705.4) as it affects
the requirements of national security,
including the following:
(a) Quantity of the articles subject to the
investigation and other circumstances related
to the importation of such articles;
(b) Domestic production capacity needed
for these articles to meet projected national
defense requirements;
(c) The capacity of domestic industries to
meet projected national defense
requirements;
(d) Existing and anticipated availability of
human resources, products, raw materials,
production equipment, facilities, and other
supplies and services essential to the
national defense;
(e) Growth requirements of domestic
industries needed to meet national defense
requirements and the supplies and services,
including the investment, exploration, and
development, necessary to assure such
growth;
(f) The impact of foreign competition on
the economic welfare of any domestic
industry essential to our national security;
(g) The displacement of any domestic
products causing substantial unemployment,
decrease in the revenues of government, loss
of investment or specialized skills, and
productive capacity, or other serious effects;
(h) Relevant factors that are causing or will
cause a weakening of our national economy;
and
(i) Any other relevant factors, including the
use and importance of the Products in critical
infrastructure sectors identified in
Presidential Policy Directive 21 (Feb. 12,
2013) (for a listing of those sectors see
https://www.dhs.gov/cisa/criticalinfrastructure-sectors).
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At the request of several parties, and
in light of the global pandemic, the
initial public comment period, as well
as the rebuttal period, were extended
ten additional days. The department
provided an additional 24 days to
submit public comments, with an
additional time period provided for the
submission of rebuttals to such
comments as well. The final deadline
for the submission of rebuttals to the
public comments July 24, 2020.
The Department received 82 written
comments concerning this investigation,
79 of which were responsive on
Regulations.gov for public review.
Parties that submitted comments
included members of industry,
representatives of state and local
governments, foreign governments, and
other concerned groups.
All 79 comments were available for
response during the rebuttal period.
Thirty-four rebuttal comments from
industry participants and other
stakeholders were received and 30 were
responsive and were posted on
Regulations.gov for public review. All of
the appropriate comments and rebuttals
were reviewed and factored into the
investigative process. These responsive
public comments received are
summarized in Appendix D, along with
a link to the Regulations.gov docket
(BIS–2020–0015), where comments can
be viewed in full.
C. Information Gathering and Data
Collection Activities
Because this investigation
commenced during a pandemic during
which, many public and private sector
organizations were shut down or
operating under limited conditions, the
Department decided not to hold a public
hearing for this investigation. In lieu of
a public hearing, the Department issued
mandatory surveys (See Appendix E) to
87 companies or divisions of companies
identified as participating in the
production or distribution of electrical
steel, laminations and stacked and
wound cores for transformers, and
power and distribution transformers.
Survey responses were received from
most of the major participants in the
domestic transformer supply chain. The
surveys collected both qualitative and
quantitative information.
These mandatory surveys were
conducted pursuant to Section 705 of
the Defense Production Act (DPA) of
1950, as amended (50 U.S.C. 4555), and
collected data on imports, exports,
production, capacity utilization,
employment, operating status, global
competition, and financial information.
The resulting aggregate data provided
the Department with detailed industry
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64611
information that is otherwise not
publicly available, which was necessary
to conduct a thorough analysis for this
investigation.
Information furnished in the survey
responses is deemed confidential and
will not be published or disclosed
except in accordance with Section 705
of the DPA.19
D. Interagency Consultation
The Department consulted with the
Department of Defense (including the
Office of Industrial Policy and Defense
Logistics Agency) regarding
methodological and policy questions
that arose during the investigation.
Given the vital role that these products
play in the energy sector and the critical
infrastructure of the country, the
Department also consulted with the
Departments of Energy (Office of
Electricity) and Homeland Security. In
addition, the Department consulted
with the Office of the United States
Trade Representative, given the trade
implications of any actions with regard
to imports of these products.
The Department also consulted with
other U.S. government agencies with
expertise and information regarding the
domestic and global transformer and
GOES industries, including the
Department’s International Trade
Administration and the U.S.
International Trade Commission.
E. Product Scope of the Investigation
The scope of this investigation
includes laminations for incorporation
into stacked cores, stacked cores for
incorporation into transformers, wound
cores for incorporation into
transformers, electrical transformers,
and transformer regulators. While GOES
is not the direct subject of this
investigation, because it is the primary
material used in laminations, stacked
cores, and wound cores, it is included
in the scope of products addressed in
this report. Products were examined in
accordance with the Harmonized Tariff
Schedule of the United States (HTS) up
to the ten-digit level. The products and
their associated HTS code are provided
in Figure 1 below.
19 Section 705 of the DPA prohibits the
publication or disclosure of this information unless
the President determines that withholding such
information is contrary to the interest of the
national defense. Unless or until such a
determination is made, information will not be
shared with any non-government entity in other
than aggregate form.
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FIGURE III–1—PRODUCT SCOPE OF THE INVESTIGATION
10 digit HTS
7226.19.1000
7226.19.9000
7225.11.0000
7226.11.1000
7226.11.9030
7226.11.9060
8504.90.9634
8504.90.9638
8504.90.9642
8504.21.0020
8504.21.0040
8504.21.0060
8504.21.0080
8504.22.0040
8504.22.0080
8504.23.0041
8504.23.0045
8504.23.0080
8504.32.0000
8504.33.0020
8504.33.0040
8504.34.0000
9032.89.4000
Product description
............................................................................
............................................................................
............................................................................
............................................................................
............................................................................
............................................................................
(Post 2016), 8504.90.9534 (2015) ....................
(Post 2016), 8504.90.9538 (2015) ....................
(Post 2016), 8504.90.9542 (2015) ....................
............................................................................
............................................................................
............................................................................
............................................................................
............................................................................
............................................................................
............................................................................
............................................................................
............................................................................
............................................................................
............................................................................
............................................................................
............................................................................
............................................................................
Non-Oriented Electrical Steel (NOES) (300–600mm).
Non-Oriented Electrical Steel (NOES) (<300mm).
Grain-Oriented Electrical Steel (GOES) (>600mm width).
Grain-Oriented Electrical Steel (GOES) (300–600mm).
Grain-Oriented Electrical Steel (GOES) (<300mm; <.25mm thick).
Grain-Oriented Electrical Steel (GOES) (<300mm; >.25mm thick).
Transformer Laminations (Stacked).
Transformer Cores (Stacked).
Transformer Cores (Wound).
Liquid-Dielectric Transformer Under 50KVA.
Liquid-Dielectric Transformer 50–100KVA.
Liquid-Dielectric Transformer 100–500KVA.
Liquid-Dielectric Transformer 500–650KVA.
Liquid-Dielectric Transformer 650–2,500KVA.
Liquid-Dielectric Transformer 2,500–10,000KVA.
Liquid-Dielectric Transformer 10,000–60,000KVA.
Liquid-Dielectric Transformer 60,000KVA–100,000KVA.
Liquid-Dielectric Transformer Over 100,000KVA.
Dry-Type/Other Transformer 1–16KVA.
Dry-Type/Other Transformer 16–50KVA.
Dry-Type/Other Transformer 50–500KVA.
Dry-Type/Other Transformer Over 500KVA.
Voltage Regulators.
Source: United States International Trade Commission and U.S. Department of Commerce, Bureau of Industry and Security.
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IV. Description of the Products Subject
to the Investigation
The products subject to this
investigation are those that are critical
to the manufacture and functioning of
transformers, as well as the transformers
themselves. In particular, this
investigation focuses on transformers
and transformer components for which
the crucial input is GOES.
Transformers are passive devices that
change (or transform) the voltage or
electrical current level using a magnetic
circuit. They are used to either increase
(step-up) or decrease (step-down)
voltage to ensure the correct voltage for
a specific electricity use application.
Transformers are available with a wide
range of power-handling capabilities,
typically measured in kilo-volt-amperes
(kVA), from less than one kVA, to more
than 100,000 kVA (which can also be
expressed as 100 mega-volt-amperes
where 1 MVA = 1,000 kVA). LPTs can
be several stories tall and weigh
hundreds of tons, while transformers for
consumer products may be small
enough to fit in your hand. No matter
the size, the basic purpose of any
transformer is to transform electrical
power from one voltage to another.
There are many ways in which
transformers can be categorized.
Common industry terminology may
classify by specific type
(autotransformer, instrument
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transformer), current type (direct or
alternating), function (step-up, stepdown), core type (shell-form or coreform), or type of installation (polemounted, pad-mounted, underground).
The size of a transformer can be
measured by the input voltage (in
kilovolts), the output voltage (in
kilovolts), or the load capacity
(measured by kilovolt amperes). This
report will generally classify
transformers based on their power load
handling capacity (in kVA) as well as
their type of dielectric insulation (liquid
or dry). These categorizations were
chosen because they correspond with
the way in which the U.S. Census
Bureau collects information on imports
of these items. Transformers of most
power-handling capacities are subject to
this investigation. The exception is very
small transformers (under 1 kVA), such
as those typically used in conjunction
with power cables for consumer
electronics including laptops and cell
phones, as these generally do not use
electrical steel cores.
The most ubiquitous use of
transformers is in the electrical grid,
where they are used by electric utilities
and power producers for the
transmission and distribution of
electricity from power generation plants
to residential, commercial, and
industrial customers. In addition to the
electrical grid, large industrial users
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such as mines and major manufacturing,
and chemical plants, as well as large
commercial users including hospitals,
hotels, office buildings, and airports
may connect directly to the
transmission grid and utilize their own
transformers to take advantage of lower
marginal costs.
Transformers are crucial equipment
used throughout the electrical grid.
Power leaves the generator and enters a
transmission substation located at the
power plant. This transmission
substation uses LPTs to ‘‘step-up’’ the
generator’s voltage to extremely high
voltages (155 kV to 765 kV volts) for
efficient transmission over long
distances (up to 300 miles). For the
electricity to be used by commercial,
industrial, or residential users, it must
be ‘‘stepped-down’’ by transformers to
distribution voltages (less than 10 kV; a
standard line voltage is 7.2 kV at a
substation). From there, the electricity is
distributed locally via overhead or sunk
power lines before it is further steppeddown by smaller transformers (such as
pole mounted units) to the 240 volts
that is standard household electrical
service. Additionally, as noted above,
some large commercial and industrial
users may connect directly at substation
transmission levels. The diagram below
presents a simplified depiction of the
use of transformers in the electrical grid.
BILLING CODE 3510–33–P
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LPTs generally have power-handling
capacities above 100,000 kVA (100
MVA) and are used to step-up the
Small and medium power
transformers, which generally have
power handling capacities from 5,000
kVA to 100,000 kVA, are also used
extensively throughout the electrical
grid. They are available in a wide range
of voltage ratings and power handling
capacities, to meet the specific needs of
consumers. For example, they are used
at substations and at industrial facilities.
Distribution transformers (up to 5,000
kVA) are used to further step-down the
voltage at substations to deliver
electricity to customers. Distribution
transformers provide the final voltage
transformation in the electrical grid.
While they are energized for 24 hours a
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voltage up to extremely high levels at
power generation sites for efficient
transmission over long distances. They
are used again at substations to stepdown the voltage for more local
distribution. LPT are also used by
manufacturing sectors that require high
voltages in their production processes,
such as steel mills.
day, their load fluctuates throughout the
day with changing energy demands.
Also located along the electric grid are
banks of voltage regulators, which are
used to compensate for voltage
fluctuation during power distribution.
Voltage regulators play an important
role in light of the increasing use of
distributed energy resources such as
solar and wind, which are intermittent.
Transformers can be classified by the
material used in core-insulation (e.g.,
‘‘Liquid-dielectric’’ or ‘‘Dry-Type’’).
Cooling is important because
transformers generate heat and pose
potential fire or explosion hazards.
Liquid-dielectric transformers consist of
the transformer core placed in a metal
sealed container filled with mineral oil,
which serves as a coolant and insulator.
Dry-type transformers have a metal
housing for insulation but are cooled by
air convection or fans, or may be
encased in resin. Oil-filled liquid
transformers are generally more efficient
than dry-type, which are more limited
in their power-handling capacity and
size. However, oil-filled transformers
require more maintenance, and because
the liquid may be flammable or toxic,
dry-type may be more preferable in
public spaces.
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A. Types of Transformers
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Pole Mounted
Distribution Transformer
Transformer Regulators
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growing interconnected ‘‘smart grid.’’ 20
The smart grid is an automated network
with a two-way flow of energy and
information that is capable of
monitoring and controlling energy
metrics between the power plant and
the end user, as well as at the many
points in between. To function as part
of the smart grid, transformers must be
able to communicate in real time, be
capable of extensive customer
interaction, feature remote digital
monitoring, and have the ability to selfdiagnose and repair malfunctions.
B. Transformer Construction
Regardless of their size or application,
all transformers work through
electromagnetic induction, a process in
which a coil of wire magnetically
induces a voltage into another coil of
wire in close proximity to it. The basic
structure of a transformer is two coils of
copper wire: The ‘‘primary winding’’
20 https://global.abb/group/en/about/history/
heritage-brands/westinghouse.
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and the ‘‘secondary winding.’’ The
primary winding takes the power into
the transformer, and the secondary
winding delivers the power from the
transformer. The difference in voltage
between the primary and secondary
windings is achieved by differences in
the number of coil turns in each
winding.21
The two windings are not in direct
contact with one another, but rather are
each wound around a closed magnetic
circuit that forms the core of the
transformer. The core is not solid, but is
made up of thin layers, or laminations,
usually made of GOES. This layered
composition helps reduce energy losses
(eddy flow and hysteresis) within the
core. Core laminations are the main
material input in an electrical
transformer and can account for up to
50 percent of a transformer’s cost.22
21 https://circuitdigest.com/tutorial/transformerbasics.
22 https://www.worldofsteel.com/
Types%20of%20CRGO.html.
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Dry-type transformers are commonly
used in light industrial and commercial
applications; some are used indoors or
underground. They are often used in
cases in which liquid-dielectric
transformers present unacceptable
environmental, explosion, or fire
hazards.
Specialized transformers perform
specific functions in the electric grid.
For example, instrument transformers
step-down currents and voltages for
accurate and reliable measurement by
secondary equipment such as meters,
protection relays, and other devices.
Another specialized type of transformer
is the autotransformer, which is used in
power transmission systems to
interconnect systems operating at
different voltage; this type of
transformer can also be used as a voltage
regulators.
Transformers have been in use for
over 100 years (Westinghouse built the
first reliable commercial transformer in
1886) and are becoming more complex
as they evolve to become part of the
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Electrical transformers are typically
produced with either stacked or wound
cores. Stacked cores are most often used
in larger distribution and power
transformers, while wound cores are
used in small and medium distribution
transformers that step-down the voltage
from the transmission line and provide
power. In either case, GOES is the most
common material used.
When used in stacked cores, GOES is
sheared or stamped into individual
laminations, which are then stacked
together to form the core. Stacked
laminations often resemble letters of the
alphabet, including C, E, L, U, and I
shapes. Commonly used core shapes
include E–I, E–E, L, and U–I. When
used in wound cores, a continuous
length of GOES is wound around a
mandrel multiple times to form the core.
Copper windings (electricity
conductors) are wrapped around both
stacked and wound cores.
Transformers can be produced in
‘‘single-phase’’ or ‘‘three-phase’’ models.
A single-phase transformer has one
primary and one secondary set of
windings, while a three-phase
transformer has three primary and
secondary windings around three core
limbs. Most commercial electric power
applications use three-phase
transformers, while lower voltage and
distribution level transmissions use
single-phase transformers.
There are two typical configurations
for the core and windings of a
transformer: Core-form and shell-form.
In core-form, the windings are in a
cylindrical shape around the legs of the
core. In shell-form, the windings are
wrapped around the center of the core.
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Core-form transformers are the most
widely used because they are generally
simpler in design and less expensive
than shell-form transformers. Shell form
transformers typically use more
electrical steel and are more resistant to
short circuit offering an advantage for
extra high voltage applications. For this
reason, they are often used in industrial
applications, such as steel mills, where
short circuits are common.
C. Electrical Steel 23
As noted in the above description of
transformer construction, the key
material used in the core of most
transformers is GOES; this application
accounts for the majority of GOES
consumption. The magnetic properties
of electrical steel are integral to the
primary function of transformers, i.e.,
converting voltage from one level to
another.
Electrical steel is a flat-rolled silicon
alloy. The benefits of adding silicon to
steel include increased electrical
resistivity, high permeability, and low
hysteresis loss. There are two types of
electrical steel: GOES, also known as
Cold-Rolled Grain Oriented Steel
(abbreviated CRGO), and non-grainoriented electrical steel (NOES), also
known as Cold-Rolled Non-Grain
Oriented Steel (abbreviated CRNGO).
GOES is the most energy efficient type
of electrical steel used to transport and
transform mechanical energy to
electrical energy. Its primary application
23 This section draws from USITC’s report, GrainOriented Electrical Steel From the People’s
Republic of China, the Czech Republic, Germany,
Japan, the Republic of Korea, Poland, and the
Russian Federation: Initiation of Antidumping Duty
Investigations, 78 FR 65283 (October 31, 2013).
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is in transformers where energy or core
loss is critical (particularly large and
medium-sized electrical power and
distribution transformers. In contrast,
NOES is more commonly used in
electric motors and generators, as well
as in some smaller transformers.
GOES is milled to yield exceptionally
good magnetic properties. It can be sold
in sheets or strips in fully processed
form (annealed by the manufacturer) or
semi-processed (requiring further heat
treatment by purchaser). GOES, which
typically contains approximately 3.2
percent by weight of silicon, is
manufactured using specialized rolling
and annealing (heat treatment)
processes, which produces grain
structures uniformly oriented in the
rolling (lengthwise) direction of the
steel sheet. Compared with NOES, this
uniformly oriented grain structure
permits the GOES steel sheets to
conduct a magnetic field with a higher
degree of efficiency in the direction of
rolling.
1. Types of GOES
GOES is produced in compliance with
specifications issued by standards
organizations and various proprietary
specifications. For example,
conventional GOES is available in
standard gauges (thicknesses), ranging
from 0.007 inch (0.18 mm) through
0.0138 inch (0.35 mm), and highpermeability GOES is found in two
standard thicknesses (0.23 mm and
0.27mm). Conventional products in the
standard thicknesses are often referred
to as U.S. or American Iron and Steel
Institute grades M2 through M6.
Thinner gauge GOES is often preferred
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because thinner laminations yield lower
core losses in transformers, despite the
added cost for both the steel and the
manufacturing of the transformer core.
Within each type of GOES, magnetic
characteristics may vary, with producers
manufacturing the same product with
differing average core losses.
In addition to differences in
thickness, GOES is produced with
varying levels of magnetic permeability,
distinguished by the size and
orientation precision of the grains
within the steel. Conventional GOES
has smaller but less precisely oriented
grains, while high-permeability GOES
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High permeability GOES
High permeability GOES is also
produced as a domain-refined (surfacetreated) type that has even lower core
loss at high flux density. Domain
refinement occurs by using laser
scribing, mechanical scribing or
electrolytic etching to scribe thin lines
onto the surface of the steel, which
subdivides larger-oriented grains into
smaller ones to produce ‘‘domainrefined GOES’’ (DR–GOES). GOES that
undergoes laser scribing does not retain
its enhanced magnetic characteristics
when it is annealed (heat treated) to
relieve internal stresses. As a result,
laser-scribed GOES (or ‘‘non-heat-proof
GOES’’) is not suitable for producing
wound-core transformers, which require
superior core-loss properties but must
undergo heat treatment to relieve
internal stresses (which increase core
losses) accumulated from the
manufacturing process. By contrast,
domain-refined GOES produced by
mechanical scribing or electrolytic
etching (‘‘heat-proof’’ or ‘‘permanent’’
DR–GOES’’) retains its enhanced
magnetic characteristics, even though
stress-relief treatment. There is no
known production of mechanically
scribed or electrolytically-etched heatproof GOES in the United States.
2. Amorphous Metal
Amorphous metal transformer cores
are an alternative to traditional cores
made from GOES. Amorphous metal,
called metglas, is an alloy of iron that
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has more precisely oriented but larger
grains. High-permeability products
allow a transformer to operate at a
higher level of flux (flow) density than
conventional products, thus permitting
a transformer to be smaller and have
lower energy operating losses.
Regular GOES
includes boron, silicon, and
phosphorous in the form of thin foil.
Produced using rapid solidification of
molten alloy (at a rate of about one
million degrees Celsius per second), it
differs from GOES in that it has a
random rather than a crystalline
structure. While more expensive than
GOES on a per kilogram basis and more
labor intensive to form into cores, the
material has the potential to reduce
costs in the long run for utilities over
the life of the transformer. Compared to
cores made from GOES, core losses from
eddy currents can be 70–80 percent
lower in transformers with amorphous
metal cores, reducing their operating
costs and improving their energy
efficiency. Amorphous metal is most
often used in industrial and distribution
transformers with power handling
capacities in the 50 to 1000 kVA range.
predominantly copper and have an
insulating material.
4. Drying operations: Excess moisture
must be removed from the core and
windings because moisture can degrade
the dielectric strength of the insulation.
5. Tank production: A tank must be
completed before the winding and core
assembly finish the drying phase so that
the core and windings do not reabsorb
moisture.
6. Final assembly: The final assembly
must be done in a clean environment;
even a tiny amount of dust or moisture
can deteriorate the performance of a
transformer.
7. Testing: Testing is performed to
ensure the accuracy of voltage ratios,
verify power ratings, and determine
electrical impedances.
D. Transformer Construction
The typical transformer
manufacturing process consists of the
following steps:
1. Engineering and design: Design is
complex, balancing the costs of raw
materials (copper, steel, and cooling
oil), electrical losses, manufacturing
labor hours, plant capability constraints,
and shipping constraints.
2. Core building: The core is the most
critical component of a transformer, and
it requires both a highly trained and
skilled workforce and a supply of GOES.
3. Windings production and assembly
of the core and windings: Windings are
A. Critical Energy Infrastructure
The Cybersecurity and Infrastructure
Security Agency (CISA) has identified
16 critical infrastructure sectors whose
assets, systems, and networks, whether
physical or virtual, are considered so
vital to the United States that their
incapacitation or destruction would
have a debilitating effect on security,
national economic security, national
public health or safety, or any
combination thereof.24 One of these 16
sectors is the Energy Sector. CISA has
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V. Importance for Critical
Infrastructure and National Security
24 https://www.cisa.gov/critical-infrastructuresectors.
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determined that the U.S. energy
infrastructure fuels the economy of the
21st century. Without a stable energy
supply, health and welfare are
threatened, and the U.S. economy
cannot function. In fact, CISA notes
that, among the sixteen sectors, the
Energy Sector is uniquely critical
because it provides an ‘‘enabling
function’’ across all critical
infrastructure sectors. The energy
infrastructure is divided into three
interrelated segments: Electricity, oil,
and natural gas. Items subject to this
investigation form the backbone of the
electricity segment.
The U.S. electricity segment contains
more than 9,700 power plants with
1,200 gigawatts capacity, sourced by
coal, petroleum, natural gas, nuclear,
hydroelectric, and renewable energy
sources such as wind and solar.25 The
number of power plants has increased
significantly in recent years, due
primarily to the expansion of solar and
wind power generation. The electricity
generated by the plants is processed
along hundreds of thousands of miles of
high voltage transmission lines and
millions of miles of local distribution
lines through transformers subject to
this investigation. In addition to plantgenerated power, there is an evolution
of sorts where distributed energy
resources are allowing energy resources
such as solar, wind, and energy storage,
to be owned and operated at the
customer level. However, the vast
majority of electric power is in plantgenerated and delivered via traditional
means to consumers.
In its Energy-Sector Specific Plan,
CISA notes that the failure of U.S.
power infrastructure, and specifically
LPTs, could present a vulnerability to
the electric grid. CISA further expresses
concern that the United States heavily
depends on overseas manufacturers to
meet its demand for LPTs and that the
supply and procurement of LPTs can be
challenging because it can take more
than 12 months to replace an LPT due
to its long and complex procurement
process and the uniqueness in
construction for the specific voltages
and currents at the intended
substation.26
While the electrical grid, especially at
the BPS level,27 has operated at a high25 EIA,
Electric Power Annual, Table 4.1.
26 https://www.cisa.gov/sites/default/files/
publications/nipp-ssp-energy-2015-508.pdf.
27 The North American Electric Reliability
Corporation defines the bulk-power system to
consist of all generation components and
transmission system elements generally operating at
100 KV or higher. See: https://www.nerc.com/pa/
Stand/Project%20201017%20Proposed%20
Definition%20of%20Bulk%20Electri/bes_phase2_
reference_document_20140124_llh.pdf.
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level of reliability, there is a growing
concern that the ever-expanding list of
threats, which could be physical and/or
cyber-related in nature, further increases
the grid’s vulnerability and the need for
enhanced security. In addition to their
long manufacturing and acquisition lead
time, LPTs pose unique vulnerabilities
because of transformer’s susceptibility
to the serious and evolving threats and
hazards. Single or multiple failures of
LPTs are becoming a significantly
greater concern to grid reliability.
As a result of these concerns, several
efforts by the federal government and
electric utility industry have been
initiated and are underway. For
example, the North American Electric
Reliability Corporation (NERC) issued
the NERC–CIP–14 Standard in 2015,
requiring transmission asset owners to
apply risk assessments to identify and
protect transmission stations and
substations, as well as their associated
primary control centers. Instability,
uncontrolled separation, or cascading
failure within an interconnected
transmission system could result if
these assets were rendered inoperable or
damaged as a result of a physical attack.
In addition, the Fixing America’s
Surface Transportation Act [Pub. L. No.
114–94 (FAST Act)], signed into law in
December 2015, requiring the DOE to
establish a plan for a Strategic
Transformer Reserve that could be
tapped in the event of a major
disruption to the electric grid.28 DOE’s
responsive recommendation is that a
voluntary industry-based approach
would be more feasible and effective
than a national, Government-owned
stockpile of transformers. The DOE
report, however, noted the lack of
domestic capacity to produce LPT and
the extreme dependence on foreign
suppliers, especially for high-voltage
transmission (>345 kV).29
President Trump signed Executive
Order 13920 (E.O. 13920), titled
‘‘Securing the United States Bulk-Power
System,’’ on May 1, 2020.30 The
President determined that the
unrestricted foreign supply of BPS
electric equipment constitutes an
unusual and extraordinary threat to the
national security, foreign policy, and
economy of the United States.
In this Executive Order, the President
declared that threats to the BPS by
foreign adversaries constitute a national
emergency. He also found that as it
serves as the backbone of our Nation’s
28 https://www.congress.gov/114/plaws/publ94/
PLAW-114publ94.pdf.
29 DOE Transformer Reserve Study, 2017.
30 https://www.federalregister.gov/documents/
2020/05/04/2020-09695/securing-the-united-statesbulk-power-system.
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64617
energy infrastructure, the BPS is
fundamental to national security,
emergency services, critical
infrastructure, and the economy.
Transformers subject to E.O. 13920
include substation transformers,
substation voltage regulators, and
instrument transformers, which are key
elements of the BPS. The E.O. notes that
the BPS is a target of those seeking to
commit malicious acts against the
United States and its people, including
malicious cyber activities, because a
successful attack on the U.S. BPS would
present significant risks to the economy
and human health and safety and would
render the United States less capable of
acting in defense of itself and its allies.
While BPS electric equipment
supplied by potential adversaries raises
immediate concerns, the Secretary of
Energy has also noted that evolving
threats facing our critical infrastructure
have only served to highlight the supply
chain risks and the need to ensure the
availability of secure components from
American companies and other trusted
sources.31 DOE is currently undertaking
a rulemaking effort, in consultation with
other agencies, to implement the
authorities delegated to the Secretary of
Energy in E.O. 13920. E.O. 13920
authorizes the Secretary of Energy to (1)
prohibit any acquisition, importation,
transfer, or installation of BPS electric
equipment by any person or with
respect to any property to which a
foreign adversary or an associated
national thereof has any interest, that
poses an undue risk to the BPS, the
security or resiliency of U.S. critical
infrastructure or the economy, or U.S.
national security; (2) establish and
publicize criteria for recognizing
particular equipment and vendors in the
BPS electric equipment market as ‘‘prequalified’’ for future transactions and to
apply these criteria to establish and
publish a list of pre-qualified equipment
and vendors; (3) in consultation with
heads of other agencies, to identify
existing BPS electric equipment in
which a foreign adversary or associated
national thereof has an interest that
poses an undue risk to the BPS, the
security or resiliency of U.S. critical
infrastructure or the U.S. economy, or
U.S. national security, and develop
recommendations to identify, isolate,
monitor, or replace this equipment as
appropriate; and (4) establish a Task
Force on Federal Energy Infrastructure
Procurement Policies Related to
National Security, which will focus on
the coordination of Federal Government
31 https://www.energy.gov/articles/presidenttrump-signs-executive-order-securing-united-statesbulk-power-system.
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procurement of energy infrastructure,
the sharing of risk information and risk
management practices, and the
development of recommendations for
implementation to the Federal
Acquisition Regulatory Council (FAR
Council). DOE and the Department will
coordinate efforts to ensure consistency
of rules and supporting program
activities.
1. Role of Transformer Manufacturers in
Critical Infrastructure
As part of its survey of industry
conducted for this investigation, the
Department requested survey recipients
to provide information on which of the
16 critical infrastructure sectors their
products support. Respondents
indicated support for all 16 sectors, with
the Energy Sector (not surprisingly)
indicated most frequently. As
mentioned above, the Energy Sector is
Energy
Critical Manufacturing
Commercial Facilities i
Healthcare and Public Health
Government and Facilities
Defense Industrial Base
Transportation Systems
Information Technology
Food and Agriculture 1
Chemical !
]
8·-=
unique among the 16 sectors because it
provides an ‘‘enabling function’’ across
all critical infrastructure sectors, and
survey responses validated this fact.
Other critical infrastructure sectors that
received numerous mentions by survey
respondents were critical
manufacturing, commercial facilities,
Government facilities, information
technology, chemical sector, defense
industrial base, and food and agriculture
(see Figure V–1).
30
30
Communications
Waste and Wastewater Systems
Nuclear Reactors, Materials, and Waste
Dams
Emergency Services
Financial Services
20
0
30
40
50
60
Number of Respondents
Source: U.S. Department of Commerce, Bureau oflndustry and Security, Electrical Steel and TransformerRelated Products Survey, Q9, A
87 Respondents
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Most frequently mentioned were drytype transformers 16–500 kVA, followed
by liquid-dielectric transformers 60–100
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MVA, and liquid-dielectric transformers
under 650 kVA.
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By product, all categories were again
cited as providing support to critical
technology sectors (see Figure V–2).
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Dry-Type Transformer 16-500KVA
Liquid Transformer Under 650KVA
Liquid Transformer Over 100,000KVA
Liquid Transformer 10,000-60,000KVA
Dry-Type Transformer l-16KVA
Cores (Wound)
Liquid Transformer 650-10,000KVA
Laminations (Stacked)
Dry-Type Transformer Over 500KVA
Liquid Transformer 60,000KVA-100,000KVA
Grain-Oriented Electrical Steel (GOES)
Voltage Regulators
Non-Oriented Electrical Steel (NOES)
0
1
2
3
4
5
6
7
8
9
Number of Respondents
B. National Security/Defense
Requirements
In today’s technology-dependent
environment, energy requirements are
inseparable from the Department of
Defense’s (DOD) mission requirements,
whether discussing weapons platforms
or the installations and systems that
support those capabilities around the
globe. As such, energy resilience, which
enables the capabilities of weapons
platforms, facilities, and equipment, is a
critical investment that must be part of
the DOD’s research, acquisition,
operations, and sustainment
conversations.32
DOD is the largest single energyconsuming entity in the United States,
both within the Federal Government
and as compared to any single privatesector entity. DOD operational and
installation energy consumption
represents approximately 80 percent of
total Federal energy consumption, more
than sixteen times the total energy
consumption of the next closest Federal
agency (the United States Postal
Service).33 In FY 2018, DOD spent
approximately $3.49 billion on
installation energy, of which $2.5
billion was for electricity used to power,
heat, and cool buildings.
The U.S. electrical grid, primarily
under the ownership and control of
private organizations, supplies the
power required to support DOD
installations, including military bases,
arsenals, and laboratories. This supply
is a key part of the ‘‘Defense Critical
Electric Infrastructure,’’ which is
defined as any electrical infrastructure
in the 48 contiguous States or the
District of Columbia that serves a
facility designated by the Secretary of
Energy as critical to the defense of the
United States and vulnerable to a
disruption of the supply of electric
energy provided to such a facility by an
external provider, but that is not owned
or operated by the owner or operator of
such facility.34 In 1998, with the
issuance of Defense Reform Initiative
#49, the military services were directed
33 Id,
32 Department
of Defense Annual Energy
Management and Resilience Report (AEMRR) for
Fiscal Year 2018, https://www.acq.osd.mil/eie/
Downloads/IE/FY%202018%20AEMR.pdf.
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p. 32.
to privatize their utility systems. The
Department of Defense’s Defense
Logistics Agency Energy acts as the
procurement agency for contracting
with utilities for this purpose.35
The Department of Defense operates
500 installations worldwide, with
nearly 300,000 buildings covering 1.9
billion square feet. Energy needed to
power these fixed installations accounts
for nearly 30 percent of DoD’s total
energy use, and the installations rely
extensively on transformers of various
power handling capacities to distribute
electricity at the appropriate voltage
level.36
As noted above, DOD relies primarily
on commercial power to support its
installations. Commercial power
supplies can be threatened by a variety
of events, ranging from natural hazards
and physical attacks on infrastructure
(including transformers), to cyberattacks on networks and Supervisory
Control and Data Acquisition (SCADA)
systems. Disruption of power could
affect critical DOD missions involving
power projection, defense of the
34 https://www.federalregister.gov/documents/
2018/10/29/2018-23459/critical-electricinfrastructure-information-new-administrativeprocedures.
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35 https://archive.defense.gov/dodreform/drids/
drid49.html.
36 DOD AEMMR.
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Source: U.S. Department of Commerce, Bureau of Industry and Security, Electrical Steel and Transformer-Related
Products Survey, Q9, A
54 Respondents
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homeland, or operations conducted at
installations in the United States
directly supporting warfighting
missions overseas.
DOD’s efforts to improve the energy
resilience of its installations mainly
focuses on backup power generation to
compensate when the commercial grid
experiences a disruption. However,
emergency power generation assets are
ineffective if the surrounding
distribution system is unable to convey
power between the generation asset and
final point of use. Therefore, DOD may
also pursue upgrading distribution
system equipment, including
transformers and power lines, as a
standalone solution if backup
generation is already adequate or as an
integrated solution when new backup
power generation assets are
implemented.
In addition to their vital role in the
electricity grid to supply power to
military installations, transformers also
play an essential role in supporting
military operations. Sophisticated
military equipment, such as missiles,
fighter jets, and naval vessels, rely on
transformers of various types and
capacities to provide the correct voltage
within subsystems. Additional military
applications include tactical displays
and field operations equipment such as
mobile power supplies and
reconnaissance equipment. In addition
to reliability and durability, military
transformers must meet defense
specifications (Mil Spec) and often must
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be designed and manufactured to
withstand extreme environmental
conditions, such as high humidity, salt
spray, sand, high altitude, shock, and
vibration. Military transformers may be
specially encapsulated to withstand
these types of harsh conditions.
[TEXT REDACTED].
Due to its importance for certain
defense applications, the Defense
Logistics Agency (DLA) has included
GOES among its requests for inclusion
in the National Defense Stockpile. In
their Fiscal Year 2019 Report to
Congress on Stockpile Requirements,
DLA Strategic Materials identified a
potential shortfall for GOES of
approximately [TEXT REDACTED]. Per
the Strategic and Critical Materials
Stock Piling Act (50 U.S.C. 98 et seq.
Sec 14 (b)), shortfalls are estimated
under national emergency planning
assumptions consisting of ‘‘a military
conflict scenario consistent with the
scenario used by the Secretary of
Defense in budgeting and defense
planning purposes.’’ In other words,
shortfall amounts are calculated based
on surge requirements for the military
engaging in conflict, taking into
consideration weapons and munitions
lost and expended during the conflict in
an environment of reduced foreign
availability of supplies of strategic and
critical materials. If United States’ sole
domestic source of GOES were to cease
production, DLA’s estimated shortfalls
would be larger. DLA Strategic Materials
recommended a [TEXT REDACTED].
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The stockpile recommendation is lower
than the estimated requirement due to
competing stockpile needs and budget
constraints.
In the industry survey conducted as
part of this investigation, the
Department queried participants as to
whether their products were provided,
directly or indirectly, for U.S. defense
systems, installations, or known defense
end-uses. The majority of survey
respondents were unable to provide
specific information in this regard
because most defense-related sales are
indirect; instead, respondents noted that
their products (especially liquiddielectric transformers) are used to
provide power in the national grid that
supplies power to military bases. Most
of those that responded to the question
with specifics reported that only a small
percentage of sales, about 1–3 percent,
involved defense-related uses.
Moreover, in most cases, this was just
an estimate, as survey respondents
typically did not have insight into the
ultimate end use of their products.
However, some survey respondents
were able to provide precise information
on defense and military uses for their
products. These respondents supported
every branch of the military, as well as
the Department of Energy/National
Labs, the DLA, the State Department,
NASA, the Department of Defense’s
Missile Defense Agency, and the U.S.
Intelligence Community.
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Navy
Department of Energy
Anny
Air Force
15
~ Defense Logistics Agency
.g
8
p...
.....
Marine Corps
~
Intelligence Community
00
Missile Defense Agency
:g
Coast Guard
Department of State NASA
Department of Interior
II
II
15
5
0
20
25
Number of Respondents
Source: U.S. Department of Commerce, Bureau of Industry and Security, Electrical Steel and Transformer-Related
Products Survey, Q8, B
22 Respondents
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for inside installations and thus play an
important role in direct defense
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applications such as onboard radars,
missiles, ships, and aircraft.
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Based on survey responses, dry-type
transformers (particularly of higher
power handling capacities) are suitable
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Dry-Type Transformer 16-500KVA
Dry-Type Transformer l -16KVA
Liquid Transformer 10,000-60,000KVA
Liquid Transformer 650-10,000KVA
Dry-Type Transformer Over 500KVA
Cores (Wound)
Laminations (Stacked)
Grain-Oriented Electrical Steel (GOES)
Liquid Transformer Under 650KVA
1111
Cores (Stacked) •
0
1
2
3
5
4
6
7
8
Number of Respondents
Source: U.S. Department of Commerce, Bureau of Industry and Security, Electrical Steel and Transformer-Related
Products Survey, Q9, A
31 Respondents
VI. United States’ and Global Markets
for GOES, Transformers and
Transformer Components
A. GOES Market
The market for GOES is dominated by
transformers, particularly LPTs, which
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37 https://new.abb.com/news/detail/64657/abbcompletes-divestment-of-power-grids-to-hitachi.
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can weigh over 400 tons, and GOES
constitutes a significant portion of this
weight. Although large transformers by
sheer size incorporate more GOES by
weight, the market for them is small in
terms of units. In contrast, smaller
transformers, such as distribution
transformers, utilize less GOES by
weight, but they are sold in much
greater volumes and so also provide a
significant market for GOES.
A recent report by a market research
firm estimated that the global market for
GOES will reach $20.8 billion by 2025,
with a compounded annual growth rate
(CAGR) of 5.8 percent. The average
annual growth rate in the United States
is estimated to be 4.6 percent over the
next five years (adjusted downward
from 5.7 percent due to the impacts of
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COVID–19); the market in China will
grow at 9.5 percent.38
AK Steel is the sole remaining U.S.
supplier of GOES. Another domestic
producer, Allegheny Technologies, Inc.
(ATI) stopped production of GOES in
2016. However, industry reports
indicate that Big River Steel (Osceola,
AR), a manufacturer of non-grain
oriented steel, intends to produce high
quality GOES in the future, including
high permeability grades (such as HiB).39
Outside of the United States, there are
13 manufacturers of GOES, as listed in
Figure VI–1.
38 https://www.reportlinker.com/p05798466/
Global-Electrical-Steel-Industry.html?utm_
source=GNW.
39 https://bigriversteel.com/products/electrical/.
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No respondent attributed sales of
voltage regulators, non-oriented
electrical steel, liquid-dielectric
transformer 60,000–100,000 kVA, or
liquid-dielectric transformer over
100,000 kVA to direct defense industrial
base support.
[TEXT REDACTED].
[TEXT REDACTED].37 [TEXT
REDACTED].
Federal Register / Vol. 86, No. 220 / Thursday, November 18, 2021 / Notices
Company Name
Baowu Iron & Steel Co., Ltd
Anshan Iron & Steel Group Corp.
Hebei Shougang Iron & Steel Co., Ltd.
TISCO
JFE Steel Corporation
Nippon Steel & Sumitomo Metal Corp. (NSSMC)
ThyssenKrupp Electrical Steel GmbH
ThyssenKrupp
StalProdukt
GO Steel Frydek Mistek A.S.
(Purchased by StalProdukt from ArcelorMittal in 2018) 40
Novolipetsk Steel (NLMK)
Aperam
POSCO
Source: DLA Report
40 https://www.corpin.cz/en/arcelorgosteel.html.
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41 [TEXT
REDACTED]
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Country of Manufacture
China
China
China
China
Japan
Japan
France/Germany
India
Poland
Czech Republic
Russia
Brazil
South Korea
South Korea, are capable of producing
the high permeability GOES that the
market is demanding in response to
current DOE standards. China is the
world’s largest producer of GOES but
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much of its production is consumed
internally, and Chinese firms have not
dominated export markets.
[TEXT REDACTED]
E:\FR\FM\18NON2.SGM
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EN18NO21.010
[TEXT REDACTED].41
A limited number of these global
suppliers, such as those from Japan and
64623
$0
!
! ■201(··• $611
r 11201s I·
')' ,.,,,,,,-,,,, .. ,,, ·i( ,,,,,,,,,,.,,,,,,,,-,
t112016i $72
·s1s;
t■2011r
"""" ,,!,,,,,.,,,
u16
$615
1
'.
,t,
;,
i
$102
,,,,,,,,,,\·•,·--,
"'"'?
$262
.
$308
'''"'""•"·""'
$336
\\"'"
. siis ... s:iit .
si41 .si90
$317
· $300
$305
,_,,.,,.,,,.,,, ""''"''
$369
$l62
·$210
Source: Global Trade Atlu, .retruwed on July 6, 2020
64624
Czech~
United
United tt .Other.. 1f.
Repubb.c ·: Kingdom i States 1Commies 1
. $65 !. $11
$U6 !;r.,,,..,-,.,-•~~,~·-•·"'"''•''·~'i
$188 1
!
i,;
.,.,) ,-.,,,.,,' ,.,,.\ ,.,,, .. " ',,,, ,,,,( ''"""'•"' . " ,,.,.,,, '" "",,.. 'I""',
t,,, .. ,_,,,,,_,,$129
_ ,,,,,
: $112 r.
,,,,,·_-"·" -,.,.,.. ,,,,,.,,,,,,,,,,,.,,,1,,
$U6 1 $154 i
$SO
,,,,•,',',",.,.,,,,.,,,
$H
iis.i . sites •., 'sfos
sisi
su6
sfis
T
ssf
$324
•
$93
\
s:iio · · ·
$122
si29
$128
sn ,
',''"''''"
,,,,,,1,,,,,,,,,
•'"'''''""
';,,.,,.,,
:
s96 t
s1s
.
!
! Jm 1
suf r····s1s'f···1
sso .T""sfi, "''l
$208
$68
"'
'
$79
,-,,.,,,,,,,,,,",'"'"""
$75
s1f .. i64
$90 . $69
i6f
•
s11o · · ·
,,,,.,
,,.,.,.,._,,,,_~...,,,~..,..,, .~.·.,~,..,, .•,,;;;
ui
,,;1...,_.. ,,,,,,."',~,~-,~,.,..,,.,... ,••'s
·u:r·
~.-•••
.i
! $114 t
r··1fiI .... ,1
18NON2
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Fmt 4701
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width, and the major players were
mainly Europen countries.
$100
PO 00000
l
$300
$200
'
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18:42 Nov 17, 2021
~
ie ssoo
VerDate Sep<11>2014
$600
much smaller than GOES ≥600 Mm in
-
For GOES <600 Mm in width, the
total trade in 2019 was $437.6 million,
$700
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EN18NO21.011
$800
Federal Register / Vol. 86, No. 220 / Thursday, November 18, 2021 / Notices
64625
Russia, $16.70, 4%_
South Korea,,,_..,.....
$18.00, 4%
United Kingdom,_/
$20.20, 5%
Austria, $21.50, 5%
Japan, $26.90, 6%.
Source: Global Trade Atlas, retrieved on July 6, 2020
khammond on DSKJM1Z7X2PROD with NOTICES2
Most of the major global transformer
companies produce laminations and
cores for internal consumption,
although manufacture of these items
does not necessarily occur in the same
facility in which they are consumed.
However, there are also companies that
manufacture these products for
transformer producers. Lamination and
core manufacturers tend to be small
companies that produce specialized
products, and there is little information
available on them as a distinct industry
sector.
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Based on data available from GTAA,
the biggest players in the world export
market for the category including
transformer parts (laminations and cores
but also products not subject to this
investigation) 42 is China, including
Hong Kong. In 2019, of the total $11.3
42 Note: At the 6 digit HTS level for which global
trade data are available, this category (8504.90)
includes parts and components unrelated to
transformers (e.g., parts of static converters and
inductors). There is no way to determine how much
of this trade is transformer laminations and cores.
Therefore, this information should be considered
indicative of general trading patterns only.
PO 00000
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billion of trade of transformer parts,
China exported $2.8 billion and Hong
Kong exported $2.3 billion; together,
China and Hong Kong accounted for
44.9 percent of the total trade. Germany
was second, with exports of $924.4
million. Although Canada and Mexico
are the main sources for U.S. imports of
transformer cores and laminations,
neither country is significant actors in
global exports: Mexico ranked 8th with
$283.5 million and Canada ranked 12th
with $184.0 million.
E:\FR\FM\18NON2.SGM
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B. Transformer Laminations and Cores
64626
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Sweden,
$240.00, 2%.
India,
$281.60, 3%
Mexico,
$283.50, 3% __
~---,
Japan,
$393.40, 3%--·--✓-Italy,
/'
$394.00, 3%,_,/
South Korea,.
$426.00,4%
Source: Global Trade Atlas, retrieved on July 6, 2020
khammond on DSKJM1Z7X2PROD with NOTICES2
C. Global and U.S. Transformers Market
[TEXT REDACTED]. Typical
customers are companies in electricity
generation, transmission, and
distribution industries. End-use
customers also include energy-intensive
industries such as mining, chemical
manufacturing, and steel and pulp/
paper mills, as well as large commercial
facilities.
The global transformer industry has
undergone numerous mergers,
acquisitions, consolidations over the
past several decades, resulting in fewer,
larger players that offer a wider product
range and are able to benefit from
economies of scale. During the
consolidation process, many
manufacturers moved their production
offshore (e.g., Mexico, India, Colombia),
taking advantage of lower labor costs,
lower labor and environmental
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standards, and access to local markets
with rapidly increasing demands for
electricity.43 Mexico, in particular, has
become a significant player in
transformer manufacturing; among the
global transformer manufacturers with
production facilities in Mexico [TEXT
REDACTED].
In addition to these large global
players, in the United States there are a
number of smaller companies that
manufacture transformers of various
power-handling capacities. These
include [TEXT REDACTED].
In its most recent market assessment,
Global Market Insights estimated the
global transformer market to reach $80
billion by 2024, assuming a CAGR of 6.5
percent. Key markets for transformers
are those with rising electricity
demands and investments in power
distribution infrastructure—namely, the
Asia/Pacific region, Africa, and the
Middle East. The greatest market
potential is in emerging markets such as
these; 15 percent of the world’s
population does not yet have access to
electricity.44
43 Large Power Transformers and the U.S. Electric
Grid, DOE, 2014.
44 Draws from https://www.firstresearch.com/
industry-research/Transformer-Manufacturing.html
(Dun & Bradstreet).
PO 00000
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In contrast, the U.S. market is mature,
and demand for transformers is largely
based on upgrades and replacements of
aging infrastructure, including efforts to
install smart grids to increase energy
efficiency. The average transformer in
the United States is 38 years old, with
70 percent of U.S. transformers older
than 25 years.45 New transformers are
also needed to distribute electricity from
the growing number of renewable
energy generation plants. With over
9,000 power plants, 1.2 terawatts of
power generating capacity, and 360,000
miles of high voltage transmission lines,
the United States remains one of the
largest markets for transformers.
Trade data available through GTA
show the major players by country in
export markets for transformers of
various power handling capacities.
While only available at broad (6 digit
HTS) product categories, these data are
useful to show the relative global export
market sizes and which countries
dominate exports in each broad
segment.
Among all transformer categories, the
product with the greatest value of world
exports is the liquid-dielectric
transformers with a handling capacity of
45 DOE
E:\FR\FM\18NON2.SGM
LPT Study, 2014 update.
18NON2
EN18NO21.013
The leading destination for China’s
exports of transformer parts was the
United States with $282.4 million total
imports in 2019, followed by India with
$256.9 million. The leading destination
for Hong Kong’s exports of transformer
parts during the same year was also the
United States with $152.6 million,
followed by Germany with $77.9
million.
Federal Register / Vol. 86, No. 220 / Thursday, November 18, 2021 / Notices
more than 10,000 kVA (HTS 8504.23).
This category includes large power
transformers, as well as medium sized
power transformers and larger
distribution transformers. It accounted
for nearly 45 percent of total world trade
in transformers, based on average
annual value of global exports over the
2014–2019 period. In this category,
China is the top exporter with an
average annual export value of $893.9
million, followed by South Korea with
$635.9 million, and Germany with
$371.8 million.
For liquid-dielectric transformers
with smaller power handling capacities
64627
(distribution transformers, HTS 8504.21
and 8504.22), as well as mid-sized drytype transformers (HTS 8504.32 and
8504.33), Mexico is a major exporter.
Virtually all of Mexico’s transformer
exports are destined for the United
States.
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64628
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HTS Code
Power Handling
Capacity
8504.32
Average Annual Export
Value, 2014-2019 ($
millions
$70.6
$68.4
$66.2
$53.5
$49.0
Country
1-16KVA
Mexico
8504.33
16-500KVA
8504.34
Over 500KVA
Mexico
United States
China
Ital
Denmark
S ain
Source: Global Trade Atlas, retrieved on July 29, 2020
HTS Code
Power Handling
Capacity
8504.21
8504.22
8504.23
Average Annual Export
Value, 2014-2019 ($
millions
$198.3
$110.5
$102.4
$99.6
$79.4
Country
Mexico
United States
India
China
Under650KVA
650-10,000KVA
China
Mexico
Turke
Switzerland
Austria
$150.5
$133.8
$104.6
$96.3
$92.6
China
South Korea
$893.9
$635.9
$371.8
$321.8
$298.7
Over 10,000KVA
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D. United States Transformers Market
In the United States, there are about
250 establishments involved in
transformer manufacturing (including
units of companies with multiple
locations), with a combined annual
revenue of about $5 billion according to
Global Market Insights. The National
Electrical Equipment Manufacturers
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Association (NEMA) is the major sectorspecific trade association that represents
companies in this industry. NEMA
states that there are over two dozen
companies and over 15,000 employees
involved in transformer manufacturing
in the United States.46
46 NEMA
PO 00000
Public Comments.
Frm 00024
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Transformer manufacturing is most
highly concentrated in Mississippi,
Wisconsin, Virginia, North Carolina,
and California. The industry is highly
regulated by local, state, and federal
agencies for environmental protection
reasons, as well as to ensure workplace
safety. DOE sets energy efficiency
standards for distribution transformers,
E:\FR\FM\18NON2.SGM
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EN18NO21.015
Source: Global Trade Atlas, retrieved on July 29, 2020
Federal Register / Vol. 86, No. 220 / Thursday, November 18, 2021 / Notices
with the standards last increased to
achieve stricter efficiency in 2016.47
The industry is made up of large
companies, such as GE (headquartered
in the United States but with most
transformer manufacturing facilities
abroad) and ABB (now called Hitachi
ABB Power Grids), which offer a variety
of transformer products to utilities and
industrial customers. In addition, there
are numerous small companies that
manufacture specialty transformers and
niche products to industrial and
consumer products customers.
However, the 50 largest companies
account for 90 percent of industry
revenue.48
According to the Census Bureau, in
2018 (the most recent year for which
data are available), the U.S. power,
distribution, and specialty transformer
manufacturing industry employed
19,227 people, operated in 285
locations, and totaled $6.15 billion in
64629
revenue. The Census Bureau classifies
data using the North American Industry
Classification System (NAICS) codes.
Because the NAICS code representing
power, distribution, and specialty
transformer manufacturing is broader
and more inclusive than the scope of
this investigation, the data below should
be interpreted to represent industry
trends.
Year
Number of Locations
Number of Employees
2012
253
18 678
2013
253
19 603
2014
256
18 873
2015
246
19 289
2016
246
18,803
2017
242
18,502
2018
284
19,227
Source: United States Census Bureau
50 :5_99 e
100 :S.249
100
189
32
203
34
471
43
1402
es
26
1,784
ees
30
4,573
16
3
5 854
2 141
47 https://www.researchandmarkets.com/reports/
4376152/transformer-manufacturing.
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48 https://www.researchandmarkets.com/reports/
4376152/transformer-manufacturing.
PO 00000
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Source: United States Census Bureau
64630
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$6,400
$6,200
$6,000
"§' $5,800
~
'§
$5,600
g
$5,400
i:::
~ $5,200
$5,000
$4,800
$4,600
2012
2013
2014
2015
2016
2017
2018
Year
Imports account for about 35 percent
of the U.S. market for transformers (of
all power handling capacities
combined); primary sources of imports
are Mexico, Canada, South Korea, and
China. About 10 percent of U.S.
production is exported, mainly to
Mexico and Canada.
With regard to specific subsectors of
the transformer industry, there are few
companies worldwide that manufacture
LPTs; in the United States, as previously
discussed, there are six manufacturers
but their capability is limited.
Distribution transformers are produced
by a greater number of companies,
including U.S. manufacturers.
DOE has gathered extensive
information about the distribution
transformer market as a result of the
energy conservation standards that the
Energy Efficiency and Renewable
Energy (EERE) Office is required to set
under the Energy Conservation and
Policy Act of 1975, as amended. DOE
determined that there is significant
domestic manufacturing of these
products, finding that 75 percent of the
employees who work for manufacturers
that provide medium-voltage dry-type
transformers are located domestically.49
49 DOE, EERE, Technical Support Document
(TSD), Ch. 12, Manufacturer Impact Analysis, filed
in Docket No. ERE–2010–BT–STD–0048 (Apr.
2013), at 12–48.
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The Edison Electric Institute (EEI),
which represents investor-owned
electric companies that provide power
to about 220 million Americans,
estimates that its members have
procured about four million
transformers, at a total cost of more than
$20 billion, over the last five years. The
vast majority of these were distribution
transformers. EEI estimates that
investments in the grid will continue at
similar levels in the coming years. EEI
members also reported that transformers
were sourced both domestically and
internationally, with a majority of the
reported distribution transformer
purchases sourced domestically.50
VII. U.S. Production Capabilities,
Industry Health and Competitiveness,
and the Impact of Imports on National
Security for Transformer Component
Manufacturers
A. Introduction
This chapter evaluates the state of
U.S. production capabilities, industry
health and competitiveness, and the
impact of imports on national security
for GOES, transformer lamination, and
transformer core manufacturers. In
particular, it presents data on U.S.
GOES production, as well as production
of key transformer components
50 EEI
PO 00000
et al. Public Comments.
Frm 00026
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primarily composed of GOES:
Transformer laminations, stacked cores,
and wound cores.
B. Grain-Oriented Electrical Steel
GOES is a highly specialized,
technically challenging product that
requires dedicated equipment, advanced
manufacturing process know-how, and
well-trained, experienced employees.
This product is absolutely critical to the
performance of transformers, as it is the
key material used in transformer cores,
which constitutes the primary market
for GOES.
AK Steel is the only domestic
producer of GOES.51 The company, then
known as Armco Steel, invented and
introduced GOES products to the
51 Paul J. Bough, ‘‘ATI to Permanently Close
Midland, Bagdad Metal Plants,’’ Pittsburgh Business
Times, October 25, 2016, https://
www.bizjournals.com/pittsburgh/news/2016/10/25/
ati-to-permanently-close-midland-bagdadmetals.html. Another U.S. company, Big River Inc.
(Osceola, Arkansas) has indicated an intention to
enter the GOES market. The company currently
produces a wide variety of non-grain oriented steels
for motor laminations. It has invested in plant
equipment and infrastructure to expand production
to include high permeability grain-oriented
electrical steels. It also has expressed interest in
utilizing the facility at which Orb Steel formerly
manufactured grain oriented electrical steel in the
United Kingdom (owned by Tata of India, which is
attempting to sell the plant). However, the
company’s production capacity and product range
is unknown at this time so cannot be counted as
domestic production capability.
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BILLING CODE 3510–33–C
Federal Register / Vol. 86, No. 220 / Thursday, November 18, 2021 / Notices
market in 1926.52 Another
manufacturer, Allegheny Ludlum, a
subsidiary of Allegheny Technologies,
Inc. (ATI), ceased manufacturing of
GOES in 2016, with a loss of 350 jobs.
[TEXT REDACTED] 53
AK Steel melts, rolls, and finishes
electrical steel at its Butler Works
facility in Butler, Pennsylvania (which
employs about 1,300 employees; this
plant also processes other rolled steel
products including Non-Grain Oriented
Electrical Steel) and finishes electrical
steel at its Zanesville Works plant in
Zanesville, Ohio (which employs about
100 employees). However, electrical
steel represents only a small percentage
of AK Steel’s business, accounting for
[TEXT REDACTED] of revenues (the
automotive industry is AK Steel’s
primary customer). AK Steel was
acquired by Cleveland Cliffs Inc., the
nation’s largest producer of iron ore
pellets, in March 2020.54
While still a leader in the domestic
market, AK Steel’s electrical steel
operations are in poor financial
condition, in part due to years of
pressure from lower-cost foreign
imports. In his testimony before the
Congressional Steel Caucus in March
2020, Lourenco Goncalves, the
President & CEO of Cleveland Cliffs,
warned that the company would be
64631
forced to close the Butler and Zanesville
facilities, both of which are
unprofitable, unless the U.S.
Government were to take action to limit
imports of GOES in the form of
transformer laminations and cores.55 If
AK Steel’s GOES operations were to
close, the United States would lack the
ability to produce transformers of any
power handling capacity without
relying on foreign sources for the key
material that is essential to their
operation and efficiency.
The charts below present the current
status of AK Steel specific to several
important industry measures.
[TEXT REDACTED]
[TEXT REDACTED].56
[TEXT REDACTED] 57
[TEXT REDACTED]
[TEXT REDACTED]
[TEXT REDACTED].58
[TEXT REDACTED]
[TEXT REDACTED]
khammond on DSKJM1Z7X2PROD with NOTICES2
[TEXT REDACTED].59 60 [TEXT
REDACTED] 61 [TEXT REDACTED].62
[TEXT REDACTED].
[TEXT REDACTED]. As a result of its
inadequate investment, AK Steel says it
will not be able to innovate in order to
keep pace with the latest production
technology or be able to meet
increasingly stringent DOE efficiency
standards. AK Steel states (and
transformer companies validate) that the
company can make high-permeability
GOES products that have very low
losses and are highly efficient. However,
if the DOE increases its efficiency
52 https://www.aksteel.com/our-products/
electrical-steel/grain-oriented-electrical-steels.
53 [TEXT REDACTED].
54 https://www.clevelandcliffs.com/English/newscenter/news-releases/news-releases-details/2020/
Cleveland-Cliffs-Completes-Acquisition-of-AKSteel/default.aspx.
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standards to require more highpermeability GOES, AK Steel would
likely need to invest in more capacity to
meet U.S. demand. Under current
market conditions and pricing, AK Steel
claims it cannot justify investments to
achieve such additional capacity.63
[TEXT REDACTED]
[TEXT REDACTED]
1. U.S. GOES Production, Consumption
and Import Penetration
[TEXT REDACTED]
The United States imported about
27,000 metric tons of GOES in 2019, for
which Japan and Korea were the main
sources. Imports of GOES in 2019 were
dramatically lower than in 2018 (down
56 percent), a result of 25 percent tariffs
imposed on imported GOES from most
locations (Steel 232 tariffs). However,
the steel tariffs did not achieve the
intended result of increased production
and consumption of domestic GOES.
BILLING CODE 3510–33–P
[TEXT REDACTED].
55 https://www.butlereagle.com/article/20200306/
NEWS12/200309971.
56 [TEXT REDACTED].
57 [TEXT REDACTED].
58 [TEXT REDACTED].
59 U.S. Department of Commerce, Bureau of
Industry and Security, Section 232 Investigation on
PO 00000
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Impact on National Security of Imports of Steel,
2017.
60 [TEXT REDACTED].
61 Ibid.
62 Ibid.
63 AK Steel Public Comments.
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64632
Federal Register / Vol. 86, No. 220 / Thursday, November 18, 2021 / Notices
, " ' I $146 I '''
$160
$140
,-.,
....§ $120
-~
$100
~
'-'
s.s $60
8"'
$40
$20
$0
2015
2016
2017
2018
2019
2019 YTD
2020 YTD
(Jun)
(Jun)
Year
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EN18NO21.018
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Security
Federal Register / Vol. 86, No. 220 / Thursday, November 18, 2021 / Notices
64633
80
0
2015
2016
2017
2018
2019
2019YTD
(Jun)
2020YTD
(Jun)
Year
Source: United States International Trade Conunission, U.S. Department of Commerce, Bureau of Industry and
Security
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Source: United States International Trade Conunission, U.S. Department of Commerce, Bureau of Industry and
Security
*Excludes 2019 YTD (Jun) Data
64634
Federal Register / Vol. 86, No. 220 / Thursday, November 18, 2021 / Notices
[TEXT REDACTED]
Imports For
Consum tion
27311498
Domestic Ex orts
96 669 121
Im ort Penetration
21%
67 082 534
58 572 133
26 764 624
57 014 300
42 772 205
[TEXT REDACTED]
33 893 810
41523 736
34 786 151
37%
31%
18%
$146,193,243
$90,527,328
$116,343,595
$87,625,426
$50,658,381
$69,715,767
31%
24%
13%
22%
[TEXT REDACTED]
[TEXT REDACTED]
Imports For
Consum tion
$66 915 489
$230,523,114
Domestic Ex orts
Im ort Penetration
$76 976 977
$138,029,576
[TEXT REDACTED]
19%
20%
(Table excludes domestic production for 2015/2016 by Allegheny Ludlum)
2. Analysis of BIS Survey Supplier Data:
GOES
The Department’s industry survey
provided additional data and insight on
domestic consumption of GOES. Thirtynine survey respondents reported that
they directly sourced GOES and
provided details on their suppliers and
purchases. The aggregated amount of
GOES that they procured on an annual
basis was relatively stable between 2015
and 2019, [TEXT REDACTED]. This
figure is roughly consistent with
estimates for domestic GOES demand.
Moreover, the total amount supplied by
AK Steel as reported by survey
respondents is consistent with that
company’s GOES production data. This
data indicates that the Department’s
survey accurately captured most of the
market.
VerDate Sep<11>2014
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The survey respondents reported
obtaining GOES from a wide variety of
global suppliers. Purchases were made
from suppliers in Japan, China, Mexico,
Germany, Russia, Canada, France,
Brazil, Poland, and South Korea, as well
as the United States. In addition to the
steel mills that produce GOES sheets in
coils, some respondents included in
their responses information on
purchases from suppliers that provide
GOES in slightly more processed forms.
These suppliers typically start their
production with electrical steel sourced
from a steel mill producing electrical
steel and perform additional processing
such as cutting, slitting, stamping, and/
or coating. In this regard, the line
between GOES and transformer
laminations is seemingly quite
indistinct, as other survey recipients
recorded purchases from these same
suppliers under the ‘‘laminations’’
category.
[TEXT REDACTED]
Four GOES suppliers accounted for 93
percent of purchases by the survey
population in 2019. [TEXT REDACTED].
The remainder of the market shifted
considerably among other players, with
the most significant development the
exit of ATI (Allegheny Ludlum) from
the market in 2016. [TEXT REDACTED].
PO 00000
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Frm 00030
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[TEXT REDACTED].
[TEXT REDACTED].
[TEXT REDACTED].
[TEXT REDACTED].
3. Sufficient Quantity and Quality of
Domestic GOES
A number of transformer companies
have indicated, through their public
comments, through the Section 232 steel
tariff exclusion process, and through
survey responses, that the sole domestic
source of GOES (AK Steel) lacks the
capacity to meet the domestic demand
for the full range of GOES products. U.S.
consumption of GOES is estimated at
approximately 220,000 metric tons per
year, [TEXT REDACTED].64 However,
AK Steel’s stated capacity does not take
into consideration the production of
variable grades of GOES. For example,
much of the company’s production is of
conventional grades of GOES (M class);
its production capacity for higher grades
is limited.
In its public comments, the Core
Coalition noted that although AK Steel
is widely recognized in the industry as
a supplier of high-quality GOES.
However, it is a high-cost supplier
compared to foreign sources, which the
Core Coalition attributes to the
company’s lack of capital investment
and its continued use of obsolete
production equipment and processes.
AK Steel notes that the Department’s
64 Core
E:\FR\FM\18NON2.SGM
Coalition Public Comments.
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Thus, based on production and trade
data for GOES (presented in Table VII–
11), imports accounted for less than 20
percent of domestic consumption (on a
tonnage basis) in 2019. This is down
from a high of 37 percent in 2017, prior
to imposition of the steel tariffs. On a
value basis, penetration is even lower, at
13 percent. These simple calculations
do not present an accurate picture of the
dependence of the domestic transformer
industry on imported GOES, however,
as will be discussed in the section
analyzing suppliers to U.S. transformer
manufacturers provided in the BIS
industry survey.
Federal Register / Vol. 86, No. 220 / Thursday, November 18, 2021 / Notices
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antidumping investigations have found
that foreign GOES manufacturers sell at
unfair prices (dumping) or are
subsidized by their governments. The
European Union has found AK Steel
practices dumping.
In addition, AK Steel does not
manufacture or offer an intermediate
grade of GOES, called MOH, which is
widely available from suppliers in
South Korea, Japan, and China. While
AK offers a higher grade GOES that can
be used instead of MOH, it is more
expensive and is not optimal for use in
certain standard-issue transformers
where GOES price weighs more heavily
than energy efficiency in sourcing
decisions.
Another concern expressed by
domestic transformer manufacturers is
the maximum width of AK’s Steel’s
product. The company does not produce
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steel wide enough (>932mm) to form the
laminations and cores of larger
transformers. According to the technical
specifications on AK Steel’s website, the
maximum width of its domain-refined
products (TRAN–COR) is 920mm.65
While two pieces of steel can be patched
together, this process leads to increased
production costs and loss of efficiencies
in the core.66
Many transformer companies
submitting public comments during the
investigation indicated that AK Steel’s
lack of capital investment over many
years has affected the company’s ability
to supply the highest grades of steel
grades that steel transformer
65 https://www.aksteel.eu/files/downloads/TRANCOR_H_%20Grain_Oriented_Electrical_Steel.pdf.
66 Public comments of Domestic Transformer
Producers.
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64635
manufacturers prefer to use in the cores
of distribution transformers subject to
DOE energy standards. In addition, in
general, utility companies are
increasingly seeking to install
transformers with high efficiency/lower
losses (that tend to require higher grades
of GOES) that reduce costs and are
environmentally friendly. For example,
European and Asian manufacturers offer
a high permeability GOES called HI–B
(originally developed by Nippon Steel
of Japan but licensed the technology to
other companies).67
A summarized list of concerns with
AK Steel’s capabilities and capacity
expressed through the public comments
process is provided in the table below.
67 Public comments of Domestic Transformer
Producers.
E:\FR\FM\18NON2.SGM
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c2.tl:tc1;1<,1111:i1~,i!\~l~f,i~~lt~t1:t\,11,1,
'""·
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ifjl,,,,,,.,,,,,,
Public Commenter
'"'-
:'.:tii01;;l · ·:,: ~[~;~~1,l'{;~;:~~iz\l~Ji\;:11
Nature of Comment
Central Moloney Inc.
• Passing the proposal will create a monopoly for AK Steel, allowing them to control
price and determine who is successful in the transformer industry
• AK Steel does not have capacity to keep up with the demand, Central Moloney has
been put on allocation several times due to capacity issues
• AK does not have the ability to make the same quality of steel (Permanent Domain
Refined core steel) which meets current efficiency levels set by the Department of
Energy
Southwest Electric
Company
• There is only one domestic provider and they have not invested and adapted enough to
stay competitive with global players
• Additionally they would not be able to provide the volumes in specific
quality/performance graded needed to support the U.S. market alone
WEG Transformers
USA
• Foreign competition is not a significant issue related to GOES
• AK Steel already has a 70% market share of the current industry and they are not able
to support significant growth and changes to the electrical grid that renewable energy is
driving
Tempel Steel Co
• AK Steel's outdated technology and antiquated equipment limits the quantity and
quality of grades it offers and inflates the cost structure
• A transformer has a life expectancy of 25 years and the average transformer at AK
Steel is dated 38 years
JFE Shoji Steel
America Inc.
• AK Steel individually does not have the capacity to supply the domestic demand for
transformers and transformer parts
• AK Steel is not capable today of manufacturing some of the best available and
required materials in the world
• AK Steel's process capability does not enable them to produce their best published
grades in large quantities
• All GOES and NOES is not interchangeable. To the extent that AK Steel cannot or
will not quickly be able to meet those specifications and obtain certification, those
customers will be the most negatively impacted
• U.S. production of GOES, including cores and laminations, is insufficient to supply
the needs of the entire U.S. transformer manufacturing base
• Some specific high-grade silicon electrical steels used in some transformer
manufacturers' current designs to meet mandatory U.S. Department of Energy
conservation standards for transformers are either not available or are not available in
sufficient quantities from domestic producers and therefore must be imported
• Tariffs on imported transformer components will undermine the industry's ability to
supply the U.S. market. Domestic producers are not able to manufacture all of the
laminations and cores used in their transformers or secure those components from U.S.
sources
ABB Enterprise
Software, Inc.
Cogent Power Inc.
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18:42 Nov 17, 2021
• AK Steel is also not capable today of manufacturing some of the best available and
required materials in the world
•Not only will there be restrictions on total capacity output from AK Steel to the US
market, there will be restrictions on the best available grades
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U.S. Chamber of
Commerce
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I
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Hyosung Heavy
Industries Corporation
• Currently, there is limited availability of domestically-produced GOES from the single
U.S. supplier, AK Steel
• Forcing entire U.S. transformer industry to rely on a single U.S. GOES supplier with
limited capacity raises serious concerns. Indeed, U.S. transformer manufacturers
continue to submit product exclusion requests for GOES under the existing Section 232
measures on steel imports, citing a persistent lack of domestic availability
Eaton Corporation
• The domestic manufacturer of GOES still does not meet the specifications needed to
manufacture our specific transformers in the United States
National Foreign
Trade Council
• Foreign-produced electrical steel is imported precisely because U.S. electrical steel
manufacturing capacity is insufficient to meet domestic demand. The one GOES
producer in the United States cannot meet all of the domestic demand and will not be
able to do so for the foreseeable future
Domestic Transformer
Manufacturers
• These are high-value materials that cannot be replicated by the domestic steel industry
(Delta Star, Inc.; SPX Transformer Solutions, Inc.; Pennsylvania Transformer
Technology; and Niagara Transformer Corp)
The Core Coalition
• AK Steel, the only current producer of GOES in North America, prices GOES well
above all other global competitors-the current 25 percent tariffs still do not make AK
price competitive
• This gap in prices has persisted for years before tariff protection for all steel products
under Section 232
• The main reason for high AK prices is an aberrational cost structure, higher than
global competition. This disparity stems fromAK's failure to modernize its production
methods to keep pace with global competition
• The US does not have the production capacity to support total production
requirements for inputs for production of Power transformers
64637
Source: Public Comments Submitted to Federal Register
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68 Joe
Paladino Technical Advisor, DOE Office of
Electricity, in written comments to BIS submitted
on 9/21/202.
69 For example, in its public comments, Central
Moloney, a domestic manufacturer of distribution
transformers, expressed concern over the quality of
AK Steel’s GOES. They said that the company’s
manufacturing equipment and processes are
antiquated, and it lacks the capability to produce
electrical steel that it prefers to use to meet DOE
efficiency standards for distribution transformers—
namely Permanent Domain-Refined GOES (PDR). In
addition, tariff exclusion requests from Sumitomo,
ABB, Eaton/Cooper, and SPX cited lack of domestic
capabilities.
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lower-permeability, conventional grades
of GOES, and increased the demand for
high grades, such as PDR–GOES. PDR–
GOES is capable of being annealed after
core production while retaining its
domain-refined properties, which is
important for use in wound cores often
used in distribution transformers.70
Nippon Steel of Japan is recognized as
the primary source of this product.
[TEXT REDACTED]. However, while
there is some degree of
interchangeability among different
grades of GOES in transformer core
construction, doing so could result in
higher core losses/decreased efficiencies
and/or require a larger size transformer.
As a result, using non-permanent DR–
GOES in lieu of PDR–GOES could affect
the competitive position of the
transformer manufacturer when bidding
for contracts.71
This apparent deficiency in U.S.
production capabilities for GOES with
70 https://Agmetalminer.com/tag/grain-orientedelectrical-steel/.
71 See, e.g., SPX Exclusion Request.
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superior magnetic qualities helps
explain continued imports of GOES
(especially from Japan) despite the
additional cost due imposition of tariffs.
In fact, the Department has granted
some requests for exclusion from the 25
percent tariffs on imported steel due to
lack of domestic capability of the
particular product grade. Additionally,
some imports of GOES from South
Korea and Brazil continue to be
economical because the Section 232
remedy resulted in a quota, rather than
tariffs for steel from those countries.
While just a rough estimate, the
average unit value by country (based on
value imports divided by unit imports)
is broadly illustrative of the varying
grades of GOES from different suppliers.
Other than the United Kingdom, which
is not a major source of GOES imports,
GOES imported from Japan has an
average unit value significantly higher
than from other sources. This suggests
that Japan is the source of the highest
grades GOES imported into the United
States.
E:\FR\FM\18NON2.SGM
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EN18NO21.022
[TEXT REDACTED].68
A number of transformer
manufacturers indicated that the sole
domestic source of GOES does not offer
the full range of efficient GOES, with
the result that the manufacturers must
seek foreign suppliers. For example,
transformer manufacturers indicated
that they are unable to obtain
permanent, heat resistant domainrefined grain oriented steel (PDR GOES)
from the sole domestic manufacturer.69
DOE energy efficiency standards for
distribution transformers that came into
effect in 2016 have reduced demand for
64638
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Thailand
$0.93
$0.91
$0.72
$0.92
Source: United States International Trade Commission, U.S. Department of Commerce, Bureau of Industry and
Security
*Weighted Average by Quantity. Excludes 2019 YTD (Jun) Data
C. Laminations and Cores
Transformer lamination and core
producers make up the primary
customer base for GOES suppliers.
There are very few companies in the
United States that manufacture only
transformer laminations and cores; some
major transformer companies produce
laminations and cores for in-house use
in their transformers. Manufacture of
these critical transformer components
requires expensive, specialized
equipment which can only produce
laminations within a specific size range.
This limits the ability of independent
companies to offer laminations in the
varied sizes required across transformer
product categories. Over the past few
years, there has been a marked decline
in domestic manufacturing of
laminations and cores (by both
transformer companies and independent
producers), and a movement of
production offshore (especially to
Canada and Mexico). A corollary to the
movement of lamination and core
manufacture out of the United States is
the loss of a potential domestic market
for AK Steel’s GOES.
Because electrical steel accounts for
such a large percentage of the cost of
transformer laminations and cores
(averaging about 60 percent for the
surveyed companies), the 25 percent
import tariff raised material costs and
decreased transformer manufacturers’
ability to compete. The CEO of one of
the remaining domestic producers of
these items, Orchid Monroe LLC
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(Wisconsin), stated that imported
laminations and cores often cost less
than the price at which its company can
procure domestic electrical steel,
without any processing or
manufacturing costs included.72
Global transformer companies with
multiple facilities have adapted to
changes in raw material prices by
shifting their lamination and/or core
production or sourcing offshore in order
to continue to utilize foreign-origin
GOES without the price premium for
domestically produced GOES. Smaller
companies that specialize in these
products either moved their operations
offshore or ceased production.
The trend toward moving lamination
production offshore occurred prior to
the Section 232 steel tariffs, but the
situation worsened after their
imposition. The expansion of coremaking capacity in Canada and Mexico
began in the mid-2010s, at which time
the United States had initiated
antidumping investigations on GOES
from many foreign sources. In the
antidumping investigations conducted
by the Department, many foreign
suppliers of GOES were found to be
selling at less than fair value, or in the
case of China, with the benefit of
government subsidies. However, the
International Trade Commission did not
find material injury to U.S. industry was
not found, no duties were imposed.73
[TEXT REDACTED]. Moreover,
analysis of these companies’ financial
reports reveals additional weaknesses.
72 Public Comments from Gordon Bibby, Orchid
Monroe LLC.
73 See Grain-Oriented Electrical Steel from
Germany, Japan, and Poland, Inv. Nos. 731–TA–
1233, 1234, and 1236, USITC Pub. 4491 (Sep. 2014),
at 2.
74 [TEXT REDACTED].
75 [TEXT REDACTED].
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Despite this, partly to avoid potential
duties, transformer and transformer
component manufacturers began to shift
production offshore where they are able
to use foreign origin GOES without the
risk of increasing costs due to the
imposition of duties.
Another factor in the movement of
core and lamination toward offshore
outsourcing was the new DOE energy
efficiency standards for distribution
transformers that were implemented in
2016. To meet these standards,
transformer companies had to redesign
their products, including the choice of
electrical steel and core construction.
[TEXT REDACTED].74 [TEXT
REDACTED].75
As a result, there are very few
remaining domestic producers of
laminations and cores. The
Department’s survey included responses
from 10 small businesses in the United
States that reported production of
laminations, stacked core, and/or
wound cores using GOES. The table
below presents the state of transformer
lamination and core manufacturing in
the United States by these non-captive
producers.
[TEXT REDACTED]
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BILLING CODE 3510–33–C
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Respondents were assigned a
comprehensive financial risk score by
the Department, which incorporated
yearly scores and trends in financial
health. Based on this scorecard,
respondents were categorized as low/
neutral risk, moderate/elevated risk, or
high/severe risk.76
[TEXT REDACTED]
All of the companies noted in their
survey responses that they face serious
negative impacts from foreign
competition. Three of the 10 have shut
down their domestic operations in
recent years [TEXT REDACTED]. A fifth
company has reduced its capacity in an
attempt to return to profitability. The
five companies remaining have had to
increasingly rely on niche markets,
including aerospace and defense, to
counter the loss of demand from other
customers (which have either shifted
sourcing or are themselves impacted by
foreign competition).
Among the domestic laminations and
core manufacturers that have been
negatively affected is [TEXT
REDACTED].
[TEXT REDACTED].
[TEXT REDACTED].
As mentioned above, in addition to
these specialized manufacturers, several
transformer companies produce
laminations and/or cores in the United
States for their own internal
consumption. [TEXT REDACTED].
These captive producers, too, have
changed production and sources for
laminations and cores, either
completely or partially outsourcing.
[TEXT REDACTED].
[TEXT REDACTED]. The new
company (80 percent owned by Hitachi
and 20 percent by ABB) is called
Hitachi ABB Power Grids.77 Although
Hitachi’s long-term plans for the facility
are unknown, the sale may impact
domestic production of laminations and
cores.
1. Lamination Suppliers
The lack of domestic production
capability is validated by the lamination
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76 For how BIS assessed financial health, see note
[45], infra.
77 https://www.hitachi.com/New/cnews/month/
2020/07/f_200701.pdf.
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and core supplier data provided by
survey recipients. Twenty-two survey
participants reported sourcing stacked
laminations for use in transformer
cores. They sourced laminations from
suppliers in a variety of countries,
including the United States, South
Korea, Mexico, Canada, Turkey, Italy,
and India.
In 2019, laminations with a total
value of $40.2 million were sourced by
surveyed companies.78 Of this $40.2
million, less than 12 percent came from
domestic suppliers, while 88 percent
were from foreign sources. [TEXT
REDACTED].
[TEXT REDACTED].79 [TEXT
REDACTED]. In addition to these two
companies, survey respondents reported
several other suppliers from Mexico
along with minor suppliers located in
South Korea, Italy, Turkey, India, and
China.
It is clear from respondents’ replies to
the supplier question that there is an
ambiguity between what is considered
GOES and what is considered a
lamination; data from the survey show
that 60 percent of the value of
laminations is accounted for by the cost
of GOES. Among the suppliers listed, as
noted earlier, there is overlap between
the two categories. [TEXT REDACTED].
2. Stacked Core Suppliers
Outside of captive production by
several transformer manufacturers, 16
transformer companies participating in
the Department’s survey procured a
total of $114.7 million worth of stacked
cores in 2019. Their suppliers were
located in Canada, Mexico, Italy, and
China, as well as the United States. Of
the $114.7 million total, [TEXT
REDACTED]. The other leading core
suppliers were [TEXT REDACTED]. As
with the lamination sector, this would
78 This figure exceeds the value of imports of
laminations (HTS 8504.90.9634) according U.S.
Census trade statistics, which was $33 million in
2019; purchases in an annual period and export
shipments in an annual period do not necessarily
match.
79 https://magneticsmag.com/jfe-gains-footholdin-na-with-acquisition-of-cogent-power-from-tatasteel/.
Frm 00035
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mean that foreign fabricated cores could
account for over 80 percent of the future
market.
[TEXT REDACTED]
As noted above, Cogent Power was
recently purchased by JFE Shoji. This
Japanese steel trading company also
acquired an unspecified interest in
another leading source of stacked cores,
[TEXT REDACTED].
[TEXT REDACTED], several Chinese
companies were minor suppliers of
stacked cores.
3. Wound Core Suppliers
[TEXT REDACTED]
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64639
Twenty-nine respondents to the
Department’s survey indicated that they
procured wound cores for use in
manufacturing transformers during the
2015–2019 period. The total value of the
wound cores that these companies
purchased increased markedly in the
last three years of the time period, from
$132 million in 2017 to $410 million in
2019. The increase may be because
wound cores are often used in
distribution transformers that are
subject to the DOE energy efficiency
standards. PDR–GOES, which is not
produced in the United States, is
desirable for use in wound cores
because it is capable of withstanding the
annealing process.
By far the leading source of wound
cores for the survey sample was [TEXT
REDACTED].
[TEXT REDACTED] mentioned that
make up the other 25 percent of
consumption are domestic companies
that have shut down their U.S. facilities
since 2019.
4. U.S. Imports of Laminations and
Cores
U.S. import statistics affirm the
Department’s survey data with regard to
the dominant role that foreign sources
play in the United States domestic
transformer market. The dramatic
increase in imports of these products,
particularly from Canada has resulted in
the displacement of U.S. production of
transformer components.
BILLING CODE 3510–33–P
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,,,,.. ,,,,.... ,,,,,,.., ,.. ,,.,,,,,.. , , ....,,,,,,,,1
$33 '""'""'""'""'""'
$30
i
=
,9 $25
~
e
$20
~
~
s
$15
~ $10
8
$5
$0
2015
2016
2017
2018
2019
2019 YTD
(Jun)
2020 YTD
(Jun)
Year
Source: United States International Trade Conunission, U . S . Department of Commerce, Bureau of Industry and
Security
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18:42 Nov 17, 2021
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EN18NO21.024
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Source: United States International Trade Conunission, U . S . Department of Commerce, Bureau of Industry and
Security
*Excludes 2019 YTD (Jun) Data
Federal Register / Vol. 86, No. 220 / Thursday, November 18, 2021 / Notices
$180
64641
"""'""""'"''"""""'"''"""""""'""""'""'"""" """'""'"''""""""'""""""""'""""""""'"1 $1671""""'"""""""'""'"'"''"'"'"""'"'"'"'"""""""''""''"""'"""""''"" '"'"""""""""""''"'"
$160
j $140
.9
~ $120
e$100
$80
S
$60
~
U
$40
2015
2016
2017
2018
2019
2019YTD
2020YTD
(Jun)
(Jun)
Year
Source: United States International Trade Conunission, U.S. Department of Commerce, Bureau of Industry and
Security
U.S. imports of transformer
laminations rose from $18 million in
2017 to $33 million in 2019, with most
of the increase due to imports from
Canada. For stacked and wound
transformer cores, imports rose from $22
million in 2015 to $167 million in
2019—a 650 percent increase—with
Canada and Mexico accounting for more
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Jkt 256001
than 95 percent of the total imported.
Data for the first six months of 2020
indicate that the trend toward increased
imports is continuing. As domestic
demand for laminations and cores has
not increased, this surge in imports
represents displaced domestic
production.
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The United States-Mexico-Canada
Agreement (USMCA) establishes a
country of origin (COO) rule for
transformers and transformer
components, including laminations and
cores. These rules of origin, which will
come into force in five years (2025), will
consider transformer laminations and
cores as derived from the country in
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EN18NO21.025
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*Excludes 2019 YTD (Jun) Data
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which the electrical steel from which
they are made was produced, based on
the high percentage of these products’
value that is accounted for by the
electrical steel. As Canada and Mexico
have no electrical steel production,
those cores will not be considered
products of either Mexico or Canada
when full implementation of USMCA is
achieved.80 However, even when this
new requirement for preferential
treatment comes into effect, it will likely
not discourage the production of these
items in Canada or Mexico (using
foreign GOES) for export to the United
States, because that the general, mostfavored-nation U.S. tariff rate on
imports of these items is zero.
5. Consumption of GOES Contained in
Transformer Cores
Due to the movement offshore of
lamination and core production, U.S.
imports of these products must also be
considered as part of U.S. GOES
consumption that is not captured in the
trade statistics for GOES. In 2019, the
United States imported an estimated
68,000 metric tons of GOES in the form
of transformer laminations and cores.81
[TEXT REDACTED]. Based on these
figures, the import penetration for GOES
was approximately 44 percent in 2019.
(Note: this number could include
double counting from U.S. exports of
80 https://ustr.gov/sites/default/files/files/
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agreements/FTA/USMCA/Text/04-Rules-ofOrigin.pdf.
81 Trade data for cores are not collected by
weight, but rather by units. Estimate of the weight
of lamination and core imports is based on the
estimates provided by the Core Coalition in its
public comments.
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GOES that is then imported into the
United States in the form of cores, but
this is likely minimal because Canada
was not a major destination for U.S.
GOES exports or a major source of
Canadian imports).
A public comment by the Core
Coalition estimates that total U.S. core
imports, in kilograms, will be much
higher in 2020 than in 2019 (due
primarily to an anticipated increase in
imports of wound cores; trade data from
the first half of 2020 validates this).
Based on the Coalition’s estimate of
2020 core imports of 96,000 metric tons,
and assuming steady U.S. GOES
production and export and import
levels, import penetration is estimated
to reach over 50 percent this year.
laminations, and cores remains
incomplete until the impact of finished
transformers is included. Given that
transformers have a high percentage
value of GOES, domestic GOES
production (and transformer
production) is adversely impacted by
imports of complete transformers. The
vast majority of imported transformers
contain cores composed of foreignorigin GOES. In 2019, the United States
imported a total $2.56 billion worth of
transformers (of all power handling
capacities), representing about 35
percent of the market (per Global
Insights/D&B). For LPT (which by
nature of their size contain the most
GOES by weight), imports accounted for
over 80 percent of the domestic market.
6. Dominance of Suppliers for
Laminations and Cores
8. Source of GOES for Mexico and
Canada
As discussed, Canada and Mexico are
by far the leading suppliers of
components for U.S. transformer
manufacturers. [TEXT REDACTED].
[TEXT REDACTED]. Until 2019,
Cogent was owned by Tata of India,
which also owned Orb Steel, which may
explain why Orb was a major supplier
to Cogent. Now that Cogent is owned by
JFE Shoji, it is likely that JFE Steel will
emerge as one of its major suppliers.
[TEXT REDACTED].
7. Consumption of GOES Imported in
Finished Transformers
Despite the grim results that the
inclusion of the GOES-derivative
products discussed above presents, the
complete picture with regard to the true
dependency of the U.S. electricity grid
on foreign sources for GOES,
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Corresponding to the migration of
core and lamination production to
Canada and Mexico from the United
States was an increase in imports by
these countries of GOES. As neither
Canada nor Mexico have domestic
GOES production capability, both
needed to increase their imports of
GOES in order to increase core and
lamination production. The table below
shows total imports of GOES by Canada
and Mexico over the past ten years. Both
are substantial consumers of GOES. The
table shows that imports of GOES has
been rising substantially over the ten
year period, particularly between 2014
and 2016. For both countries, imports of
GOES declined significantly in 2019
from 2018 levels, but are still higher
than earlier in the decade.
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140,000
120,000
p
100,000
6
~
-~
1=
80,000
60,000
0
56,317
....,s' 40,000
20,000
0
2010
2011
2012
2013
2014
2015
2016
2017
2018
2019
Year
-Mexico -Canada
Source: Global Trade Atlas, retrieved on October 1, 2020
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Canada’s leading transformer lamination
and core manufacturers, Cogent Power,
was, at the time, also owned by Tata and
this might explain why the United
Kingdom was such a major supplier. As
discussed above, JFE Shoji recently
acquired Cogent Power. In the case of
Mexico, Japan was the leading supplier
in 2019, with China and Russia ranked
second and third. Imports of GOES from
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the United States declined to virtually
zero in Mexico in 2019. In the case of
Canada, 2019 imports of GOES from the
United States accounted for less than
three percent of the total (2,609 metric
tons of 97,889 total metric tons),
compared to about a third of imports as
recently as 2015 (23,210 metric tons out
of 68,929 total metric tons).
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EN18NO21.026
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The leading sources of GOES imports
in Canada in 2019 were Japan and South
Korea, but China and Russia were also
sources. Note that the United Kingdom
was also a major supplier to Canada
throughout the period. There was one
producer of GOES in the United
Kingdom, Orb Steel (owned by Tata of
India), which, as previously discussed,
shut down production in 2019. One of
64644
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Source: Global Trade Atlas, U.S. Department of Commerce, Bureau of Industry and Security
these items.82 Mexico, also a significant
manufacturing center for transformers,
had domestic GOES requirements.
However, here again, the United States
is the primary destination for Mexico’s
transformer production so the GOES
contained in them is also part of U.S.
Moreover, transformer components
produced in Mexico and Canada were
largely destined for the U.S. market.
Virtually all of Mexico’s exports of
transformer components were to the
United States (>99 percent), as were
over 90 percent of Canada’s exports of
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9. Amorphous Metal
While not technically subject to this
investigation, amorphous metal (also
known as metallic glass or metglas)
competes with GOES as a material for
transformer cores in certain power
handling categories. Demand for
amorphous metal cores increased as a
result of the 2016 distribution
transformer efficiency standards. As is
the case with GOES, there is only one
domestic source for amorphous metal
ribbon—Metglas, Inc., based in Conway,
South Carolina, which is a subsidiary of
Hitachi Metals of Japan. In 1999,
AlliedSignal bought Honeywell and
82 Global
Trade Atlas.
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18:42 Nov 17, 2021
took on the Honeywell name. In 2003,
Hitachi Metals of Japan bought Metglas
from Honeywell.
Just as AK Steel (then Armco Steel)
invented GOES, Metglas pioneered
amorphous metal in the 1970s (when
the company was known as
AlliedSignal). The first commercial
transformer using the product in its core
was installed in the United States in
1982; and commercial production of
transformer core alloy began in 1989.83
While more expensive than GOES on
a per kilogram basis, and more labor
intensive to form into cores, the material
has the potential to reduce costs in the
long run for utilities over the life of the
83 https://metglas.com.
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transformer due to lower core losses.
The production technology has been
widely adopted in developing countries,
including China and India. As
producing transformers cores using
metglas is more labor intensive, it is
more economical in countries with low
labor costs. There are about 600,000
amorphous metal transformers installed
in the United States, compared to over
1 million in China and 1.3 million in
India.84
Metglas’s patent on the production
technology has expired; Metglas’
competitive strength is its proprietary
production process. The company has
accused former employees of divulging
84 Ibid.
Sfmt 4703
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Mexico
Canada
Exports to the World
Percent of Exports to the U.S./
Exports to the U.S.
($ millions)
($ millions)
to the World
$281.4
$283.5
99.3%
$168.0
$183.9
91.4%
Source: Global Trade Atlas, retrieved on September 12, 2020
EN18NO21.027
Country
GOES consumption. Based on the data
and statistics on Mexican and Canadian
imports of GOES, some transformers in
the United States likely contain GOES
originating from China and Russia.
Federal Register / Vol. 86, No. 220 / Thursday, November 18, 2021 / Notices
confidential information to Chinese
competitors and in 2017 filed a case
under Section 337 of the Tariff Act of
1930 (investigations conducted by the
International Trade Commission
involving patent infringement or
intellectual property theft in imported
goods) against five Chinese companies.
The case was suspended without
prejudice. Metglas has lost 50 percent of
its employees due its inability to
compete with imports from China that
have flooded the world market. Metglas
alleges that the same avoidance of tariffs
that occurred with GOES is happening
on amorphous metal; in other words,
that imported metal goes to Canada and
Mexico, where it is made into cores that
are shipped to the United States.
Despite this trend in imported
amorphous metal cores (the trade
statistics for which are combined with
GOES cores), in June 2020, Metglas
announced the commercial launch of its
own amorphous metal transformer core
business. The company now has inhouse capability to produce distribution
transformer cores using its amorphous
alloy.
The use of amorphous metals in
future innovations of the electric grid is
an area of research interest to the
Department of Energy/National Labs.
The National Labs have partnered with
Metglas to supply the metal ribbon to
support this research; loss of domestic
capability to imports would leave the
U.S. Government dependent on foreign
suppliers for this promising research.
VIII. U.S. Production Capabilities,
Industry Health and Competitiveness,
and the Impact of Imports on National
Security for Transformers
A. Introduction/Summary
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As discussed in Chapter V, LPTs are
a critical component of the BPS.
Distribution transformers and smaller
power transformers are used extensively
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and play an essential role in the
electrical grid of the United States in
providing power to commercial and
residential customers. In addition to
their essential role in the electrical grid,
distribution transformers, smaller power
transformers, and, in particular, drytype transformers that can be used
indoors play a vital role in other critical
infrastructure sectors such as
manufacturing, hospitals, and in
weapons systems. However, they are not
considered to be part of the BPS, the
security of which is subject to the
Presidential Bulk Power Executive
Order.
The Department’s survey included 36
companies with domestic
manufacturing of transformers of
various types and power handling
capacities, from 1 kVA to over 100,000
kVA. Table VIII–1 below lists these
survey participants, as well as the
type(s) of transformers that they
manufacture. The survey responses
indicate that companies tend to produce
either liquid-dielectric transformer or
dry-type transformers, although some
major producers manufacture both
types.
[TEXT REDACTED]
Aggregated data on U.S. production of
transformers in various power handling
capacities by survey participants are
presented in Figure VIII–1. Note that
most companies produce transformers
in multiple categories. In all, the
transformer companies participating in
the Department’s survey employed
15,238 production workers in the
United States and had total transformer
sales of $4.42 billion in 2019.
Over the five-year period covered by
the survey, domestic production in each
transformer product category was been
relatively steady. Survey data indicated
that the smaller the transformer in terms
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64645
of power handling capacity, the greater
the volume of production, with over one
million liquid dielectric transformers
with under 650 kVA capacity produced
in 2019, compared to just 137 of the
largest power transformers (>100,000
kVA).
[TEXT REDACTED]
Figure VIII–3 (below) illustrates the
import penetration of a range of
transformers of various power handling
capacities, using the calculation
(apparent consumption = domestic
production + imports¥exports). These
import penetration figures are based on
unit production of transformers as
reported by respondents to the
Department’s survey, as well as export
and import statistics from the U.S.
Census Bureau. Note that actual
domestic production is likely higher
than listed because the Department’s
survey did not capture all producers
(while the major players in each sector
participated in the survey, it is possible
that smaller manufacturers did not).
This implies that the import penetration
levels in the table are overstated, further
verifying the conclusion that, with the
exception of the largest transformers,
import penetration in liquid dielectric
transformer categories remains
relatively low and domestic production
is robust.
In comparison, dry-type transformers
have higher levels of imports. However,
particularly for the small dry
transformer category (under <16 kVA),
the Department’s survey may represent
an incomplete sample of the industry.
Millions of these small transformers are
produced (and imported) on an annual
basis. Due to the lack of sufficient data
on U.S. production of dry transformers,
a reasonable estimate of import
penetration is not possible.
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Category
(HTS code)
Liquid <650 kVA
(8504.21)
Liquid 650-10,000 kVA
(8504.22)
Liquid 10,000-100,000 kVA
(8504.23.0040)
U.S. Production
(units)
U.S. Imports
U.S. Exports
Import Penetration
1,035,055
210,999
33,871
17%
23,298
8,240
3,029
29%
1,640
594
99
28%
5
82%
Liquid> 100,000 kVA
(8504.23.0080)
137
617
Source: BIS Survey (Production); USITC Dataweb (Exports and Imports)
The remainder of this section presents
industry data and evaluates the status of
the domestic industry, as well as the
impact of imports, by grouping the
transformer industry in general
categories: Distribution transformers
and small power transformers (liquid
dielectric transformers with a power
handling capacity up to 10,000 kVA);
small and medium power transformers
(with power handling capacity of
10,000–100,000 kVA); LPT (100,000
kVA and up); dry-type and other
transformers (1 kVA–500 kVA); and
voltage regulators.
B. Distribution and Small Power
Transformers (Up to 10,000 kVA)
There were 19 survey respondents
reporting domestic production of small
power transformers (up to 10,000 kVA)
during the 2015–2019 period.
Companies in this sector employed
more than 10,000 production workers
and sold more than a million
transformer units, with a total value of
$2.5 billion, in 2019.85
[TEXT REDACTED].
The data received via the
Department’s survey is largely
consistent with DOE’s 2009 market
study, which identified that, from a
manufacturing point of view, the six
largest companies operating in the
liquid-immersed distribution
transformer market at that time were (in
alphabetical order): [TEXT REDACTED].
Together, these six companies
represented more than 80 percent of the
sales revenue of liquid-immersed
distribution transformers in the United
States (up to 2,500 kVA) in 2009. [TEXT
REDACTED].
I
1$2,1111
2015
l
I
I
.------. I
1$2,1531
2016
I
I
~
I
1$2,2s21
!
2017
2018
1$2,5061
2019
$1,000
$1,500
$2,000
Total Sales ($ Millions)
khammond on DSKJM1Z7X2PROD with NOTICES2
■ U.S.
Sales
ii Export
$2,500
$3,000
Sales
Source: U.S. Department of Commerce, Bureau oflndustry and Security, Electrical Steel and TransformerRelated Products Survey, Q3b, F-G
19 Respondents
85 Note that there is overlap with employment in
other transformer categories as some survey
recipients participate in multiple sectors.
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EN18NO21.030
$500
EN18NO21.029
$0
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[TEXT REDACTED].
[TEXT REDACTED]
[TEXT REDACTED]
[TEXT REDACTED]
[TEXT REDACTED]
[TEXT REDACTED].
I9~1,533 I I
I
.--------,
I
11,017,7s11
i
2016
I
~
2017
1
I
2018
1,034,542
I
2019
11,049,1221
i'
0
200,000
400,000
600,000
800,000
1,000,000
1,200,000
Total Sales (Units)
■ U.S.
Sales •Export Sales
Source: U.S. Department of Commerce, Bureau oflndustry and Security, Electrical Steel and Transformer-Related Products
Survey, Q3b, F-G
19 Res ondents
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[TEXT REDACTED]
Figure VIII–X assesses the financial
status of the major players in this
industry segment. The four market
leaders all ranked as ‘‘moderate/
elevated risk’’ based on the
Department’s financial risk metric.
Overall, the companies manufacturing
distribution transformers and small
power transformers did not devote a
high level of funding to research and
development (R&D), as compared to
R&D spending in other industry sectors.
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In total, the 19 companies spent about
$650 million on R&D each year between
2015–2019, with one company—[TEXT
REDACTED]. In part, the low level of
R&D spending is because transformers
are a mature technology. Other factors
include the relatively poor financial
status of domestic manufacturers.
Capital investment by the companies
in this industry subsector showed a
similar pattern: Capital expenditures
ranged between $560 and $660 million
per year, with [TEXT REDACTED]. The
relatively low levels of capital
investment is likely due to the factors
listed above, including the maturity of
the technology and the financial status
of domestic manufacturers.
1. Apparent Consumption and Import
Penetration
U.S. imports of distribution and small
power transformers have remained
consistent over the past ten years,
averaging about 200,000 units and $500
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million per year. Imports in 2019 were
slightly above the long-term average,
and imports for the first part of 2020 are
significantly higher than during the
same period in 2019. Mexico is by far
the largest source of these imports,
accounting for over 80 percent of the
units in 2019. Many major global
transformer companies have
manufacturing facilities in Mexico
[TEXT REDACTED], taking advantage of
lower labor costs and duty-free access to
the U.S. market. The significant
suppliers of transformers of this power
handling capacity located outside of
Mexico are in Canada and China.
However, imports from China have
declined in recent years from 2013–
2014 levels (likely due to the tariffs on
many imports from China imposed in
recent years), with an increase in the
first part of 2020. Imports from Canada
remained steady throughout the period.
E:\FR\FM\18NON2.SGM
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EN18NO21.031
Both dollar sales and unit sales of
transformers in this category have risen
consistently over the past five years.
The average price of transformers in this
category was $55,000. A slight majority
of these transformers use cores
comprised of GOES (as opposed to other
core materials, such as metglas), and on
average GOES accounted for about 20
percent of the cost of each transformer.
64648
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$700
$600
i
=
.9 $500 '""''""'"'I $476 """'""'""·"'"""""""l $4ss 1,,,,,,,.,,,,,,,,.,,,,,""""·'""'"'""'"""'"''"'"
~
e
1$4201
$400
~
~ $300
s
~ $200
8
$100
$0
2015
2016
2017
2018
2019
2019 YTD
2020 YTD
(Jun)
(Jun)
Year
Source: United States International Trade Conunission, U.S. Department of Commerce, Bureau of Industry and
Security
250
'tii'200
'"""'""'"""'""""'"'
1
!9
,,,,,,,m,
,,1190 '""""""""""'"""'"""'J 195 I,
11631
150
'-'
.g
!
100
'[
.S
50
0
2016
2017
2018
2019
2019 YTD
2020 YTD
(Jun)
(Jun)
Year
Source: United States International Trade Conunission, U.S. Department of Commerce, Bureau of Industry and
Security
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EN18NO21.032
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2015
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64649
Sri Lanka
5,567
5,567
Source: United States International Trade Commission, U.S. Department of Commerce, Bureau of Industry and
Security
*Excludes 2019 YTD (Jun) Data
2. Reliance on Foreign Sources for
Transformer Components
khammond on DSKJM1Z7X2PROD with NOTICES2
Despite the relatively low level of the
market for finished transformers
accounted for by imports, domestic
transformer producers rely heavily upon
foreign sources for critical components.
Using imported laminations and cores
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contributes to their competitiveness by
reducing costs. Many of them never had
or no longer have in-house capability to
manufacture transformer cores. Even
those that do have this capability have
either begun to source some of these
items from abroad in order to stay
competitive or have eliminated in-house
production all together. For the major
companies in this industry segment:
• [TEXT REDACTED].
• [TEXT REDACTED].
• [TEXT REDACTED].
• [TEXT REDACTED].
transformers with power handling
capacities between 10,000kVA and
100,000 kVA. The sales price of
transformers in this broad category
averaged about $500,000. About 90
percent of these transformers used
GOES in their cores, and the cost of
GOES accounted for about 13 percent of
transformer production costs.
C. Medium Power Transformers (10,000
kVA–100,000 kVA)
Survey participants had sales of
transformers in this size range of about
1,700 units valued at $969 million in
2019. [TEXT REDACTED].
Ten survey respondents indicated that
they domestically produced
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Total domestic employment in this
industry segment was about 7,200
production workers. [TEXT
REDACTED].
E:\FR\FM\18NON2.SGM
18NON2
EN18NO21.033
Based on sales information provided
through survey responses and Census
import and export statistics, import
penetration was about 18 percent for
this industry segment (liquid dielectric
transformers up to 10,000 kVA) in 2019.
Based on production data for
transformers in these power handling
capacities from the survey, import
penetration was 20.6 percent.
64650
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Numbers in bold indicate total sales per year.
2015
2016
,_..
~ 2017
2018
2019
1
$0
$200
$400
$600
$800
$9691
$1,000
Total Sales($ Millions)
■ U.S.
Sales
Export Sales
Source: U.S. Department of Commerce, Bureau oflndustry and Security, Electrical Steel and Transformer-Related Products
Survey, Q3b, H-I
10 Respondents
[TEXT REDACTED].
[TEXT REDACTED]
[TEXT REDACTED]
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[TEXT REDACTED]
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2015
2016
~
2017
2018
2019
0
200
400
600
■ U.S.
800
1,000
1,200
Total Sales (Units)
Sales
II Export
1,400
1,600
1,800
2,000
Sales
Source: U.S. Department of Commerce, Bureau oflndustry and Security, Electrical Steel and TransformerRelated Products Survey, Q3b, H-1
10 Respondents
7,400
~
7,200
2014
18:42 Nov 17, 2021
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18NON2
EN18NO21.036
2015
EN18NO21.035
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5,600
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presented in Figure VIII–20. In general,
the market leaders are financially
healthy based on the Department’s
metrics, with the exception of Hyundai.
[TEXT REDACTED].
[TEXT REDACTED]
A measure of the financial
performance of the top firms in the
medium power transformer category is
In total, the ten companies with
production of transformers in this
segment spent $45 million on R&D in
2019. Of this total, four companies—
[TEXT REDACTED].
$49
$48
j $47
0
;.=
$46
e
$45
~
! $44
;a
e~ $43
~ $42
~ $41
$40
T$.i2T'"''''
'".''''
"
SS,
0
M
$39
2015
2016
2017
2018
2019
Year
Source: U,S, Department of Commerce, Bureau oflndustry and Security, Electrical Steel and TransformerRelated Products Survey, Q6
10 Respondents
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EN18NO21.037
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Aggregated capital expenditures for
the ten companies are presented below.
[TEXT REDACTED].
Federal Register / Vol. 86, No. 220 / Thursday, November 18, 2021 / Notices
64653
$100.0
$90.0
$80.0
,-.,
~
$70.0
0
;.=
~
$60.0
~
'-'
~
$50.0
u~
$40.0
~
~
$30.0
~
$20.0
$10.0
$0.0
2015
2016
2018
2017
2019
Year
Source: U.S. Department of Commerce, Bureau oflndustry and Security, Electrical Steel and TransformerRelated Products Survey, Q6
19 Respondents
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Imports of transformers in the
medium power handling capacity range
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Jkt 256001
have increased over the past three years
and are on track to exceed $400 million
in 2020, on the basis of data from the
first six months of the year. On a unit
basis, imports show a similar trend,
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exceeding 600 units per year. Mexico
and South Korea are by far the largest
sources of imported transformers in this
subsector.
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EN18NO21.038
1. Apparent Consumption and Import
Penetration
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$400
$350
J $300
;.=
~
$250
~
$200
~
S $150
.s
8 $100
$50
$0
2015
2016
2017
2018
2019
2019 YTD
2020 YTD
(Jun)
(Jun)
Year
VerDate Sep<11>2014
18:42 Nov 17, 2021
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Source: United States International Trade Conunission, U.S. Department of Commerce, Bureau of Industry and
Security
Federal Register / Vol. 86, No. 220 / Thursday, November 18, 2021 / Notices
64655
700
600
? 500
8
~400
§
300
';:I
6
t::
0
s" 200
......
100
0
2015
2016
2017
2018
2019
2019 YTD
(Jun)
2020 YTD
(Jun)
Year
Source: United States International Trade Commission, U.S. Department of Commerce, Bureau of Industry and
Security
Country
2015
2016
Based on production as reported on the
Department’s survey and Census
Bureau-based import statistics, import
penetration in this industry segment
was 28 percent on both a unit and value
basis.
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As with other transformer categories,
companies that produce transformers
between 10,000 and 100,000 kVA rely
heavily on imports for key components.
The company snapshots show leading
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suppliers for the essential items—GOES,
laminations, and/or cores.
D. Dry-Type Transformers
Of all of the transformer categories
covered by this investigation, dry
transformers had the greatest direct
E:\FR\FM\18NON2.SGM
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EN18NO21.040
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4
1
Source: United States International Trade Commission, U.S. Department of Commerce, Bureau of Industry and
Security
*Excludes 2019 YTD (Jun) Data
64656
Federal Register / Vol. 86, No. 220 / Thursday, November 18, 2021 / Notices
usage in defense applications. This is
because this type of transformer is
designed for safe usage indoors
(including on ships and aircraft), as it
poses fewer environmental and fire risks
than do oil-immersed transformers.
However, defense applications represent
only a small percentage of sales of these
types of transformers, which are also
used extensively in the electrical grid,
as well as in a multitude of industrial
and commercial applications.
The Department’s survey data capture
input from the predominant players in
the dry-type transformer category, but
are less complete than for other industry
sub-segments. Particularly for the
smallest dry-type transformers (under
<16kVA), production (and imports) is in
the millions of units, and the survey did
not fully capture this. Despite this, the
survey provided useful information on
industry trends and competitiveness
issues.
Twenty-one survey participants with
just over 9,000 production workers sold
1.8 million dry transformers of various
power handling capacities between
2015 and 2019. However, production in
the United States was about half of this
unit total because most of the major
players have both domestic and
overseas production facilities and
distribute the product from both in the
United States. Total sales by these
respondents were about $700 million,
with the average transformer price about
$13,000. In aggregate, about half of these
dry-type transformers require GOES in
their cores, according to the survey
respondents; when it was used, it
accounted for about 25 percent of the
cost of the transformer.
Six respondents represent about 97
percent of dry-type transformer sales (of
all capacities) by value from 2015–2019.
[TEXT REDACTED]. Note that these
sales values include transformers
manufactured outside the United States,
as reported by several of the survey
recipients.
I
1$~661
2015
I
l'I
I
II
2016
I
I
ii
~
I
2017
I
2018
2019
$0
$100
$200
$300
$400
$500
$600
$700
$800
Total Sales($ Millions)
■ U.S.
Sales
11Export Sales
VerDate Sep<11>2014
18:42 Nov 17, 2021
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E:\FR\FM\18NON2.SGM
18NON2
EN18NO21.041
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Source: U.S. Department of Commerce, Bureau oflndustry and Security, Electrical Steel and TransformerRelated Products Survey, Q3b, K-M
21 Respondents
64657
Federal Register / Vol. 86, No. 220 / Thursday, November 18, 2021 / Notices
2016
11,ss6,ss31
I
~
It,578,383 I
2017
I
I
I. .1-,7-1-1,-7-10.....III
2018
I
I
2019
11,s49,2s41
l
500,000
0
1,000,000
Total Sales (Units)
■ U.S.
Sales
1,500,000
2,000,000
111Export Sales
Source: U.S. Department of Commerce, Bureau oflndustry and Security, Electrical Steel and TransformerRelated Products Survey, Q3b, K-M
21 Respondents
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Jkt 256001
including China, Indonesia, and
Mexico—are major sources of imported
dry-type transformers. On a unit basis,
PO 00000
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Sfmt 4703
more than half of dry-type transformer
imports originate in China.
E:\FR\FM\18NON2.SGM
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EN18NO21.042
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As indicated above, imports play a
major role in the dry transformer sector.
Countries with low cost labor—
64658
Federal Register / Vol. 86, No. 220 / Thursday, November 18, 2021 / Notices
2015
2016
2017
2018
2019
2019 YTD
2020 YID
(Jun)
(Jun)
Year
Source: United States International Trade Commission, U.S. Department of Commerce, Bureau of Industry and
Security
2015
2016
2017
2018
2019
2019YTD
2020YTD
(Jun)
(Jun)
Source: United States International Trade Commission, U.S. Department of Commerce, Bureau of Industry and
Security
VerDate Sep<11>2014
18:42 Nov 17, 2021
Jkt 256001
PO 00000
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18NON2
EN18NO21.043
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Year
Federal Register / Vol. 86, No. 220 / Thursday, November 18, 2021 / Notices
$120
"'""'
·ae $100
...,
._,
>
~
<
"C
]
1$103
64659
I
$80
$60
.....1
al
$40
i:,:i
s $20
.s
er,
u=
$0
2015
2016
2017
2018
2019
2019 YTD
(Jun)
2020 YTD
(Jun)
Year
1111
Customs AUV
III Duty
Added AUV
Source: United States International Trade Commission, U.S. Department of Commerce, Bureau of Industry and
Security
*Data labels indicate the final Duty Landed AUV
During the time period, dry-type
transformers in the 1–16 kVA range
were both produced domestically and
imported by the millions. Leading
domestic producers, including [TEXT
REDACTED], together accounted for
over 80 percent of the production
volume by survey participants in 2019.
VerDate Sep<11>2014
18:42 Nov 17, 2021
Jkt 256001
[TEXT REDACTED]. The average sales
price was just $20. [TEXT REDACTED].
The primary application for these
transformers is in industrial settings for
power distribution.
[TEXT REDACTED].
While it was not possible to
determine import penetration levels due
PO 00000
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Fmt 4701
Sfmt 4703
to lack of data on U.S. production, based
on official trade statistics, imports of
dry-type transformers in the 1–16 kVA
range have a significant market
presence. In this sector, Mexico and
China are the leading suppliers, with
China accounting for much of the
volume (over million units) and Mexico
E:\FR\FM\18NON2.SGM
18NON2
EN18NO21.044
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Source: United States International Trade Commission, U.S. Department of Commerce, Bureau of Industry and
Security
*Excludes 2019 YTD (Jun) Data
64660
Federal Register / Vol. 86, No. 220 / Thursday, November 18, 2021 / Notices
much of the value of total imports (due
to varying sizes and prices of
transformers). As mentioned, a number
of the U.S. companies in participating
this sector have overseas production
facilities and contribute to the import
volume.
Source: United States International Trade Commission, U.S. Department of Commerce, Bureau of Industry and
Security
(HTS 8504.32)
*Excludes 2019 YTD (Jun)
VerDate Sep<11>2014
18:42 Nov 17, 2021
Jkt 256001
that are subject to the DOE Energy
Efficiency Standards that took effect in
2016. The new standards increased
manufacturers’ demand for higher
grades of GOES in order to remain
competitive in the bidding process.
Business decisions to remain
competitive after the introduction of the
DOE standards also increased demand
for the quantity of GOES, as well as
laminations, and cores, from global
suppliers. For example, [TEXT
REDACTED].
[TEXT REDACTED].
PO 00000
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Statistics on imports of dry-type
transformers between 16 and 500 kVA
are presented in Table VIII–33 below.
Once again, China and Mexico are the
major sources for imports, with India
and France also supplying substantial
numbers. Based on survey data, it
appears that transformers in this broad
category that are manufactured in the
United States have a higher unit value
than imports.
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In the 16–500 kVA dry-type
transformer category, the leading
domestic producers were [TEXT
REDACTED]. These transformers were
produced domestically in the tens of
thousands of units, are valued in the
$2,500 to $25,000 range, and are used in
electric power distribution for
commercial and industrial customers.
GOES is used in almost all transformers
in this range, and accounts for up to 50
percent of production costs.
Manufacturers in this industry sector
manufacture distribution transformers
Federal Register / Vol. 86, No. 220 / Thursday, November 18, 2021 / Notices
64661
Source: United States International Trade Commission, U.S. Department of Commerce, Bureau of Industry and
Security
(HTS 8504.33)
*Excludes 2019 YTD (Jun) Data
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commercial, and residential customers.
High-quality GOES is required in order
to meet DOE energy efficiency standards
for this product, and accounts for 50
percent of the cost of the transformers.
[TEXT REDACTED].
As with the other dry-type
transformer categories, imports are
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significant and the major sources are
China, Mexico, and India. Imports in
2015 were significantly greater than in
other years, due to high import levels
that year reported from China and India.
In 2019 and the first six months of 2020,
Mexico was by far the leading supplier.
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In the largest dry-type transformer
category (>500kVA), the domestic
industry leaders are [TEXT
REDACTED].
The average value of Federal Pacific’s
transformers in this size range was
$23,000. They are used for electrical
power delivery to industrial,
64662
Federal Register / Vol. 86, No. 220 / Thursday, November 18, 2021 / Notices
Source: United States International Trade Commission, U.S. Department of Commerce, Bureau of Industry and
Security
(HTS 8504.34)
*Excludes 2019 YTD (Jun) Data
khammond on DSKJM1Z7X2PROD with NOTICES2
LPTs are the transformers most
critical to the BPS and the critical
energy infrastructure of the United
States. They are used to ‘‘step-up’’
power at the power generation site for
long-distance transmission, and then to
‘‘step-down’’ the power to the levels
that are needed for industrial,
commercial, military and household
consumers. Because they serve the
greatest number of customers, the
failure or destruction of just a single
LPT can have a large impact on U.S.
economic, public health, and security
interests. Moreover, long procurement
lead times and limited availability of
spare LPTs and the parts thereof have
serious implications for the resiliency of
critical infrastructure.
[TEXT REDACTED].86 Power
transformers fell into the highest
category for both criticality and supply
chain vulnerability. In terms of
criticality, transformers are complex,
vulnerable to failure, have a significant
impact on the BPS in the case of failure,
86 [TEXT
REDACTED].
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and have a lengthy replacement time.
The Market Study also found
transformers pose a high risk in the
supply chain, as suppliers are
dominated by foreign-owned
companies, with a minimum of four
years required to establish domestic
manufacturing capability.
The U.S. market for LPTs is less than
1,000 units per year; their average
lifespan is 30 to 40 years and relatively
few are needed because they serve large
populations. Despite the relatively small
quantities produced and purchased
annually, there is a sizable market for
LPTs because each has a value in the
millions of dollars. Moreover, because
of their enormous size (up to 400 tons),
these LPTs account for a significant
percentage of consumption of GOES by
weight.
lesser power handling capacities,
manufacturers of smaller power
transformers cannot easily produce
larger units, as they typically do not
have the necessary equipment, such as
large overhead cranes and annealing
equipment, to produce LPTs.
In 2019, seven companies
manufactured LPTs of 100 MVA or more
in the United States: [TEXT
REDACTED]. In 2020, Mitsubishi sold
its Memphis transformer facility, and no
longer manufactures LPTs (or any
transformers) in the United States.
Hyosung (HICO) of Korea purchased the
facility and intends to manufacture
transformers there, including LPTs, but
as of the date of this report had not
begun production.
[TEXT REDACTED] 87
1. Domestic Production Capacity
The Department’s survey gathered
detailed industry data on all domestic
manufacturers of LPTs (here defined as
those with greater than 100 MVA power
handling capacity, HTS 8504.23.0080).
While most of these manufacturers of
LPTs also make liquid transformers of
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Domestic production of LPTs has
been fairly steady over the past five
years, albeit at a low level of about 130
units per year (see Figure VIII–35).
[TEXT REDACTED].
87 [TEXT
E:\FR\FM\18NON2.SGM
REDACTED].
18NON2
EN18NO21.047
E. Large Power Transformers
Federal Register / Vol. 86, No. 220 / Thursday, November 18, 2021 / Notices
64663
160
~
·s
~
140
120
~
er,
·s
....
100
µ.,
'-'
=
0
·.p
u
80
.§
e
i::i.,
60
VJ
-
;::i 40
.;;:I
0
E-,
20
0
2015
2016
2017
2018
2019
Year
Source: U.S. Department of Commerce, Bureau oflndustry and Security, Electrical Steel and TransformerRelated Products Survey, Q3a, J
7 Respondents
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In terms of LPT sales, the trend is
similar to production, with total sales
averaging around $250 million per year
(Figure VIII–36). [TEXT REDACTED].
Export sales of U.S.-produced large
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transformers are negligible, with none
reported in 2019 by the domestic
manufacturers.
E:\FR\FM\18NON2.SGM
[TEXT REDACTED]
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EN18NO21.048
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In 2019, [TEXT REDACTED]. Whereas
most domestic producers of LPTs also
manufacture transformers of lesser
power handling capacities in the same
facility, [TEXT REDACTED].
64664
Federal Register / Vol. 86, No. 220 / Thursday, November 18, 2021 / Notices
$350
$300
j $250
.9
~
$200
~
'-'
"'
~ $150
r/).
v.i
~
$100
$50
$0
2015
2016
2017
Year
2018
2019
Source: U.S. Department of Commerce, Bureau oflndustry and Security, Electrical Steel and TransformerRelated Products Survey, Q3b, J
7 Respondents
khammond on DSKJM1Z7X2PROD with NOTICES2
[TEXT REDACTED]
The domestic industry is in a constant
state of flux—due to plant closures,
company exits and entrances, and
acquisitions—that affects production
capacity. As noted above, Mitsubishi
ceased production at its facility in
Memphis, with a loss of 200 jobs. HICO
(Korea) purchased this facility and plans
88 Public
Comments submitted by the
Government of Canada, July 2, 2020.
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18:42 Nov 17, 2021
Jkt 256001
to invest $103 million in the plant and
hire 131 workers by 2021, but at present
the facility is not operational. Another
company that had briefly produced
LPTs in the United States, Portugalbased EFACEC, sold its plant in Rincon,
Georgia to Virginia Transformer in 2014.
In addition, ABB shuttered its St.
Louis LPT manufacturing facility in late
2018, with a loss of 250 jobs; it also laid
off 177 workers at its South Boston, VA
plant that primarily produces smaller
transformers and has limited capacity to
produce LPTs. Some of the production
formerly done in the United States will
be performed at ABB’s Varennes,
Quebec plant, which is reportedly
Canada’s largest LPT manufacturing
facility. ABB is also reportedly adding
to its transformer production
capabilities in India and China.89
Moreover, ABB’s Power Grids
business—including transformers—was
sold to Hitachi of Japan in 2018 for $11
billion (with the deal due to close in
89 STLtoday. Nov. 6, 2017. https://
www.stltoday.com/business/local/abb-todiscontinue-production-in-st-louis-120-jobs-lost/
article_c18fe08f-ab76-5e02-87d7e4ea49c1d358.html.
PO 00000
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mid-2020).90 Hitachi has not indicated
its plans for ABB’s U.S. operations,
which are substantial (including
distribution transformer production). If
Hitachi decides not to continue
operations once it finalizes the purchase
of ABB’s U.S operations, the impact will
be significant; ABB claims that it was
the manufacturer for 70 percent of the
power transformers installed in the U.S.
electric grid (including those made by
Westinghouse’s Transmission and
Distribution Division, which ABB
acquired in 1989).
2. Apparent Consumption and Import
Penetration
As noted above, domestic demand for
the mature LPTs market is relatively
stable from year to year and is largely
based on the replacement and
modernization of aging equipment.
Given the limited production and
capacity of domestic manufacturers, the
majority of demand is met through
imports.
90 Powermag.com, Dec. 17, 2018. https://
www.powermag.com/hitachi-acquires-abb-powergrids-business-in-11-billion-deal/.
E:\FR\FM\18NON2.SGM
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EN18NO21.049
Overall domestic production capacity
of LPTs remains inadequate to meet
domestic demand, particularly with
regard to the extra high voltage (EHV)
transformers (those with >345 kV
voltage rating) that are vital for long
distance electricity transmission. While
accounting for only a small percentage
of units, EHV transformers are the most
critical to the security and reliability of
the electrical grid, because they handle
over 60 percent of all electricity in the
country.88 The loss of Mitsubishi
Electric Power (MEPPI) as a domestic
manufacturer is significant in this
regard, as their facility produced EVH
transformers.
Only three companies—[TEXT
REDACTED].
Federal Register / Vol. 86, No. 220 / Thursday, November 18, 2021 / Notices
64665
$900
$800
j $700
.9
~ $600
e
$500
~
~ $400
~
$300
8
$200
-i;_:
$100
$0
2015
2016
2017
2018
2019
2019 YTD
(Jun)
2020 YTD
(Jun)
Year
VerDate Sep<11>2014
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E:\FR\FM\18NON2.SGM
18NON2
EN18NO21.050
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Source: United States International Trade Conunission, U.S. Department of Commerce, Bureau of Industry and
Security
64666
Federal Register / Vol. 86, No. 220 / Thursday, November 18, 2021 / Notices
800 ""'' """·""""''"'"' '""'"' """'"'"""""''""''""·'""""'" ' """"""'"' """""""''"""'""""'' """""'' """'"""""""''•'""·"'·""·"""""'"""""'""'""'"""'"'"'""""""·""'"'"'""'·""'""""""'"' '•'"' ""'"'"'"""""" . ,.....,., , , . . . . ,,,.,,,,.,. ,., , . . . . . . . ,. , ....,,...,.,
700
J L
.... 6s1
100
0
2015
2016
2017
2018
2019
2019 YTD
(Jun)
2020 YTD
(Jun)
Year
Source: United States International Trade Conunission, U.S. Department of Commerce, Bureau of Industry and
Security
BILLING CODE 3510–33–C
Consistent with stable demand, the
level of imports of LPTs was been
relatively steady between 2015–2019 at
between 500 and 700 units annually.
Total value of U.S. imports of these
items in 2019 was $617 million. The
leading sources for LPTs (≤100 MVA)
VerDate Sep<11>2014
18:42 Nov 17, 2021
Jkt 256001
into the United States in 2019 (by unit)
were Mexico, where several global
transformer manufacturers have
manufacturing facilities (202 units);
Austria, where [TEXT REDACTED].
These four countries accounted for 70
percent of U.S. imports by unit in 2019.
On a value basis, the leading supplier
PO 00000
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Sfmt 4703
was Austria with $188 million out of
total U.S. imports of $620 million,
which implies that the LPTs from
Austria are on average more expensive
than those from Mexico.
One notable trend is that imports from
Korea fell from a high of 128 units in
2016 to 67 in 2019, replaced by
E:\FR\FM\18NON2.SGM
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EN18NO21.051
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Source: United States International Trade Conunission, U.S. Department of Commerce, Bureau of Industry and
Security
*Excludes 2019 YTD (Jun) Data
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Federal Register / Vol. 86, No. 220 / Thursday, November 18, 2021 / Notices
production at Hyundai’s U.S. facilities,
which was not subject to tariffs. In
addition, while not among the top five
sources in 2019, China also supplied
some LPTs for the U.S. electric grid.
Although imports from China have
declined from high of 47 units in 2015,
31 units were imported from China in
the first six months of 2020, a number
only behind Mexico and Austria. This is
significant, as the President’s emergency
declaration and Bulk Power Executive
Order is particularly concerned with
possible vulnerabilities in the critical
energy infrastructure due to sourcing
from potential adversaries such as
Russia and China.
Based on the level of imports
compared to domestic production, it is
clear that the U.S. BPS is heavily
dependent on imported LPTs, which are
among the most critical elements in the
BPS. The U.S. dependency on foreign
sources for LPTs has persisted for at
least a decade; there has been little net
change in total U.S. production capacity
during this timeframe, with new
investments offset by plant closures.
U.S. apparent consumption of LPTs
was 750 units in 2019 (domestic
production of 137 + imports of 617 ¥
exports of 4 units). Thus, the import
penetration level is over 82 percent. On
a value basis, import penetration is
slightly lower—about 73 percent based
on apparent consumption of $851
million (domestic sales of $234 million,
plus imports of $620 million, less
exports of $2.6 million). The
dependence of the U.S. electric grid on
imported LPTs negatively affects the
domestic GOES industry because
imported transformers most often utilize
foreign-origin GOES.
In contrast to the inadequate domestic
production capacity for LPTs in the
United States, China has abundant
production capabilities. With Chinese
demand for LPTs comparable to that of
the United States, China has at least 30
LPT manufacturers. China’s top three
manufacturers can each produce double
the total U.S. production capacity.91
As noted above, the grim state of
domestic manufacturing capability for
LPTs has persisted for more than a
decade. In 2011, the ITC completed its
antidumping investigation into imports
of LPT from Korea. The investigation
presented a detailed analysis of the state
of the domestic industry at that time.92
In 2010, there were six domestic
manufacturers of LPTs, who were
operating at an average capacity
utilization rate of just 39.9 percent.
91 DOE
LPT Report, 2014.
92 https://www.usitc.gov/publications/701_731/
Pub4256.pdf.
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Jkt 256001
Imports accounted for 85 percent of
apparent consumption (based on the
total power handling capacity of units
sold) or 81 percent of apparent
consumption (value basis). The ITC
found that the domestic industry was
materially injured by the imports of
LPTs from Korea that were being sold at
less than fair value, which led to the
imposition of tariffs.
In 2012, with an update in 2014, DOE
also issued reports highlighting the
deficiencies in domestic LPT industry.
DOE’s reports drew upon on ITC’s
industry data, but analyzed the
information from the perspective of the
implications for the nation’s critical
energy infrastructure rather than unfair
trade practice issues. In its reports, DOE
expressed concern over the lack of
domestic production capabilities for
large power transformers. DOE’s 2014
update noted that some foreign
investment in U.S. manufacturing
facilities (e.g., by EFACEC, Hyundai,
and Mitsubishi), as well as expansions
by U.S. firms (SPX), contributed to a
slight increase in domestic production
capacity in the mid 2010’s but that
production still fell far short of domestic
demand). Of the three foreign
companies noted in DOE’s report, only
Hyundai still manufactures
domestically and overall domestic
production capacity has not increased.
In September 2018, five years after the
imposition of antidumping duties on
imports from Korea, the ITC reassessed
the status of the domestic industry.93
Since its initial report in 2011, the ITC
noted a number of changes, both
positive and negative, in domestic
capacity/production (e.g., facilities
closed, bought by other companies,
opened). The ITC also examined the
health of the domestic LPT industry
compared to five years earlier (in 2013)
and found that on all measures, the
industry had deteriorated. Although the
ITC withheld specific data from the
public report, the report stated that
employment, wages, sales, shipments,
market share, and financial performance
had all declined.
3. Reliance on Imported Key
Components
Lack of domestic production
capability for LPTs is exacerbated by the
fact that most domestic manufacturers
rely on imports for key transformer
components, including electrical steel,
laminations, and cores. In fact, none of
the remaining domestic LPT
93 ITC, ‘‘Large Power Transformers from Korea,’’
Investigation No. 731–TA–1189, September, 2018,
pp. 30–31. See Appendix F for additional
information.
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64667
manufacturers source laminations or
cores from U.S. suppliers, which
highlights the lack of domestic
capability in this area. Imported
laminations and cores rely on almost
exclusively non-U.S. GOES, which is
significant because GOES, along with
the copper used in the windings,
accounts for a significant percentage of
the cost of an LPT (up to 25 percent).
GOES also accounts for between 75
percent and 90 percent of the cost of
laminations, and 50–60 percent of the
cost of transformer cores, based on the
Department’s survey data. As a result,
price volatility and global market
conditions for GOES continue to have
an impact on the manufacturing and
procurement strategies of LPT
producers.
Specific company sourcing decisions,
based on company responses detailed in
the Department’s survey, are as follows:
• [TEXT REDACTED].
• [TEXT REDACTED].
• [TEXT REDACTED].
• [TEXT REDACTED].
• [TEXT REDACTED].
4. Other Issues Affecting LPT
Manufacturers
Most of the domestic manufacturers of
LPTs reported difficulty in hiring
qualified workers, with more than 90
days required to source and train new
employees. The companies reported
experiencing a shortage of skilled
production workers (e.g., testers,
welders, and winders), field
technicians, and design engineers. In
addition, the workforce is aging, and it
is difficult to attract younger workers to
this industry and to the geographical
regions in which the companies are
located.
Several of the companies also
reported being negatively impacted by
foreign competition, particularly from
South Korea and Mexico. Despite the
successful antidumping investigation
that resulted in the imposition of import
duties, domestic transformer
manufacturers stated that they continue
to be disadvantaged due to the
protection/subsidization of South
Korean manufacturers by their
government. Specific to Mexico,
domestic producers cited the low cost
labor there as to their detriment. In
addition, some domestic transformer
companies that make laminations and
cores in-house reported adverse effects
vis-a`-vis their foreign competitors as a
result of the Section 232 tariffs on
GOES.
F. Voltage Regulators
Six companies responding to the
Department’s survey indicated domestic
E:\FR\FM\18NON2.SGM
18NON2
64668
Federal Register / Vol. 86, No. 220 / Thursday, November 18, 2021 / Notices
production of voltage regulators; most of
these companies also produce liquid
dielectric transformers in the United
States. [TEXT REDACTED]. It is a major
player in many of the other transformer
categories, but the production of these
products takes place in at offshore
locations. [TEXT REDACTED].
The top four companies, which
accounted for over 95 percent of
reported production, were [TEXT
REDACTED]. Imports of voltage
regulators have fallen slightly in recent
years, to $81 million in 2019. The
leading sources of imports were Canada,
Germany, the United Kingdom, and
Mexico.
[TEXT REDACTED]
Import statistics do not appear to
represent the voltage regulator segment
of this investigation well. The large
volume of imports (with low average
unit values) captured by the
Harmonized Tariff Schedule category
under which voltage regulators fall
(HTS 9032.89.4000 94) includes many
products unrelated to this investigation.
Therefore, import penetration levels
cannot be calculated. However, as
mentioned, the manufacturers of voltage
regulators are all major players in the
other transformer categories that are
addressed in this report.
BILLING CODE 3510–33–P
$100
$90
,-.,
~
$80
.9 $70
=
~ $60
~
'-'
''1 $32
s $40
$30
r,,,,,, J$37 L,,,
~
8
$20
$10
$0
2015
2016
2017
2018
2019
••
2019 YTD
2020 YTD
(Jun)
(Jun)
Year
94 Automatic voltage and voltage-current
regulators, other than designed for use in a, 12, or
24 V system.
VerDate Sep<11>2014
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E:\FR\FM\18NON2.SGM
18NON2
EN18NO21.052
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Source: United States International Trade Conunission, U.S. Department of Commerce, Bureau of Industry and
Security
Federal Register / Vol. 86, No. 220 / Thursday, November 18, 2021 / Notices
64669
25
~
•s 20
VJ
120.41
~
c,..,
0
VJ
.sz= 15
~
~
·..::i
§
10
6
t::
0
s"
......
5
0
2019
2019 YTD (Jun)
2020 YTD (Jun)
Year
Source: United States International Trade Conunission, U.S. Department of Conunerce, Bureau of Industry and
Security
*Quantity Data Pre-2019 Unavailable
$5.0
C $4.5
·s
~ $4.0
>
GI",
$3.5
~
<
,,:;
$3.0
] $2.5
~ $2.0
§
VJ
.ss
VJ
=
$1.5
$1.0
U $0.5
$0.0
2019
2019 YTD (Jun)
2020 YTD (Jun)
Year
AUV
ll Duty
Added AUV
Source: United States International Trade Commission, U.S. Department of Commerce, Bureau oflndust:Iy and Security
*Data labels indicate the final Duty Landed AUV
**Quantity Data Pre-2019 Unavailable
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11 Customs
64670
Federal Register / Vol. 86, No. 220 / Thursday, November 18, 2021 / Notices
Source: United States International Trade Commission, U.S. Department of Commerce, Bureau of Industry and
Security
*Excludes 2019 YTD (Jun) Data
**Quantity Data Pre-2019 Unavailable
Source: United States International Trade Commission, U.S. Department of Commerce, Bureau of Industry and
Security
*Weighted Average by Quantity, Excludes 2019 YTD (Jun) Data
**Quantity Data Pre-2019 Unavailable
A. Competitiveness
khammond on DSKJM1Z7X2PROD with NOTICES2
Recipients of the Department’s survey
were asked to identify and rank the top
five challenges or issues affecting their
global competitiveness position from a
list of more than thirty options. In
general, there was little difference in
VerDate Sep<11>2014
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Jkt 256001
responses among the respondents by
specific transformer-related product
sector. The most commonly identified
primary challenge to their
competitiveness reported was either
trade disputes/tariffs or foreign
competition. Seventy-six percent of
respondents identified trade disputes/
tariffs as a challenge, including 24
PO 00000
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Sfmt 4703
percent of respondents that noted it as
the number one issue affecting their
company’s competitiveness. Similarly,
72 percent of respondents identified
foreign competition as a challenge.
Labor availability/cost was the third
most commonly identified challenge
and will be addressed in more detail in
section B of this chapter.
E:\FR\FM\18NON2.SGM
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IX. Competitiveness and Labor Issues
64671
Federal Register / Vol. 86, No. 220 / Thursday, November 18, 2021 / Notices
Trade disputes/tariffs
Foreign competition
Labor availability/costs
Domestic competition
Worker/skills retention
Natural disasters
Aging workforce
Aging equipment/facilities
Healthcare
Government regulatory burden
0
■ Primary
Challenge
30
20
Iii! Other Ranked
Challenge
50
40
■ Unranked
60
Challenge
Source: U.S. Department of Commerce, Bureau of Industry and Security, Electrical Steel and TransformerRelated Products Survey, QlO, B
75 Respondents
While mentioned by a majority of
survey recipients across product
categories, foreign competition is a
particularly significant problem for the
transformer cores and laminations
sector. Of the survey respondents who
produce laminations and cores for
incorporation into transformers, 91
percent indicated that foreign
competition is a major challenge. These
responses are consistent with import
data which show that imports of
laminations increased 57 percent and
imports of cores increased 61 percent
between 2018 and 2019.95
Almost all of the domestic
transformer lamination and core
producers participating the in
Department’s survey took the
opportunity to provide specific
commentary on competitiveness issues.
In particular, they were asked to
describe how their competitiveness has
been affected and to provide any
recommendations specific to the U.S.
Government’s response, including steps
to mitigate the challenges that they face
(Survey question 10 D). All the
95 [TEXT
REDACTED].
VerDate Sep<11>2014
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Jkt 256001
respondents in this sector presented
similar information on the issues
affecting their competitiveness but had
different approaches and suggestions to
address them. While many
recommended imposing tariffs on
downstream transformer components
and finished transformers, others
recommended removing the tariffs on
imported GOES.
• [TEXT REDACTED].
• [TEXT REDACTED].
• [TEXT REDACTED].
• [TEXT REDACTED].
• [TEXT REDACTED].
• [TEXT REDACTED].
• [TEXT REDACTED].
• [TEXT REDACTED].
• [TEXT REDACTED].
• [TEXT REDACTED] to preserve
what is left of the U.S. transformer
industry.
While the domestic manufacturers of
laminations and cores have been
negatively affected by imports, some
transformer companies that purchase
these components for incorporation into
transformers benefitted during the same
time period. In particular, increased
competition in the lamination and core
sector was beneficial to their
PO 00000
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competitiveness, as it led to reduced
costs for these items.
2. Distribution, Small & Medium Power
Transformers and Dry-Type
Transformers
As compared to survey respondents
from the transformer core and
laminations sector, while increasing
foreign competition was also a
significant challenge for distribution,
small and medium power, and dry-type
transformer producers, a larger number
of this group of survey respondents
indicated labor-related issues as their
number one concern. Labor challenges
were listed by 17 out of the 19
distribution and small-power
transformer manufacturers, and by nine
out of ten medium-power transformer
manufacturers. With regard to dry-type
transformers, seventy percent of
manufacturers indicated trade disputes/
tariffs were challenges. Similarly, 60
percent and 55 percent of respondents
in this group regarded foreign
competition and labor availability/costs
as challenges, respectively.
With regard to competitiveness issues,
several of the transformer companies
expressed strong opposition to the
expansion of tariffs to downstream
E:\FR\FM\18NON2.SGM
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EN18NO21.055
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1. Transformer Components
64672
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products because such an expansion
would harm their competitiveness by
increasing their costs and disrupting
their supply chain.) Instead, they
recommended the elimination of
existing tariffs on GOES [TEXT
REDACTED]. However, other
transformer companies, facing the same
competitive pressures due to rising
material costs, recommended extending
the tariffs to include complete
transformers [TEXT REDACTED].
3. Large Power Transformers
For the manufacturers of LPTs,
foreign competition was again the
leading problem. All seven survey
participants in this industry sector
expressed this concern. The domestic
producers were particularly concerned
about competition from South Korea,
where companies benefit from subsidies
and protection by the South Korean
Government. Increased competition
from Mexico was also identified as a
challenge. Other frequently mentioned
issues affecting the competitiveness of
large power transformer manufacturers
were trade disputes/tariffs (specifically
the increased production costs due to
GOES tariffs), labor availability/costs,
and aging equipment, facilities, or
infrastructure.
4. Changes in Competition
In addition to identifying specific
factors affecting them, survey
respondents were asked to indicate
whether or not there had been a
significant change since 2018 with
regard to foreign competition in any of
the product categories subject to this
investigation and whether the change
was positive, negative, or neutral. Not
surprisingly, respondents reported that
significant increases in import
competition are most prevalent in the
wound cores, stacked laminations, and
stacked cores product categories (i.e.,
the product categories of which GOES is
the primary input).
Cores (Wound)
Laminations (Stacked)
Cores (Stacked)
Liquid Transformer Over 100,000KVA
Liquid Transformer 60,000-100,000KVA
Liquid Transformer 650-1 0,000KVA
Grain-Oriented Electrical Steel (GOES)
Dry-Type/Other Transformer l-16KVA
Liquid Transformer 10,000-60,000KVA
Non-Oriented Electrical Steel (NOES)
Dry-Type/Other Transformer 16-500KVA ,
Liquid Transformer Under 650KVA
Voltage Regulators
Dry-Type/Other Transformer Over 500KVA
0
2
4
6
12
8
14
Number of Respondents
Source: U.S. Deparbnent of Commerce, Bureau of Industry and Security, Electrical Steel and Transformer-Related Products
Survey, QlO, A
39 Respondents
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negative effect on their organizations.
However, as mentioned above, some
transformer manufacturers have
benefitted from increased competition,
PO 00000
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specifically in the component sector
from which they source.
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An overwhelming majority of the
respondents that indicated an increase
in import competition also indicated
that the increase in competition had a
64673
Federal Register / Vol. 86, No. 220 / Thursday, November 18, 2021 / Notices
Cores (Wound)
Liquid Transformer Over 100,000KVA
Liquid Transformer 60,000-100,000KVA
Laminations (Stacked)
Cores (Stacked)
Dry-Type/Other Transformer l -16KVA
Liquid Transformer 650-10,000KVA
Grain-Oriented Electrical Steel (GOES)
Liquid Transformer 10,000-60,000KVA
Non-Oriented Electrical Steel (NOES)
Dry-Type/Other Transformer 16-500KVA
Liquid Transformer Under 650KVA
Voltage Regulators
Dry-Type/Other Transformer Over 500KVA
8
8
8
7
7
0
2
4
6
8
12
Number of Respondents
Source: U.S. Department of Commerce, Bureau of Industry and Security, Electrical Steel and Transformer-Related
Products Survey, QlO, A
36 Respondents
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most frequently, followed by Canada
and Mexico. In contrast, Japan was not
mentioned as a source of competition
for laminations; Canada was most often
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mentioned, followed by China and
Mexico. For stacked cores, import
competition was identified as coming
from Canada, China, Mexico, and Japan.
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The countries most often listed as the
source of increased foreign competition
were Canada, China, Japan, and Mexico.
For wound cores, Japan was mentioned
64674
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■ China
II Canada
■ Mexico
■ India
l!il Japan
Source: U.S. Department of Commerce, Bureau of Industry and Security, Electrical Steel and Transformer-Related
Products Survey, QlO, A
13 Respondents
Canada
!l!l
China
1111 Mexico
Source: U.S. Department of Commerce, Bureau of Industry and Security, Electrical Steel and Transformer-Related
Products Survey, QlO, A
12 Respondents
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Federal Register / Vol. 86, No. 220 / Thursday, November 18, 2021 / Notices
■ Canada
11111
China
■ Mexico
64675
■ Japan
Source: U.S. Department of Commerce, Bureau oflndustry and Security, Electrical Steel and TransformerRelated Products Survey, QlO, A
11 Respondents
In addition to questions about the
labor-related issues affecting
competitiveness, survey recipients were
asked specific questions related to their
workforce. On average, survey
respondents that manufactured
transformers or transformer components
in the United States indicated that labor
accounted for 36 percent of their costs,
with a range between 1 percent and 83
percent.
khammond on DSKJM1Z7X2PROD with NOTICES2
Eighty-nine percent of survey
respondents reported having had
difficulties in finding qualified or
VerDate Sep<11>2014
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Jkt 256001
experienced workers, including 66
percent that identified the problem as
an ongoing issue. This is significant, as
transformer manufacturing requires
specialized skills including welding,
coil winding, and transformer testing.
Survey respondents indicated that U.S.
high schools do not offer programs that
train young people for skills such as
these. Transformer manufacturers also
experienced difficulties in hiring
employees with certain educational
backgrounds or training, including
manufacturing engineers, power
electrical engineers, quality control, and
electrical design engineers. Several
PO 00000
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respondents mentioned that few
universities offer training in these areas.
Survey respondents reported an aging
workforce and trouble attracting and
retaining younger workers. Seventyeight percent of respondents that
identified anticipated future workforce
issues regarded the possibility of a
significant portion of their workforce
retiring as a challenge affecting their
company. The location of the
production facilities in remote and/or
less desirable/economically challenged
areas was cited by nearly 80 percent of
survey respondents as a factor inhibiting
attracting qualified labor.
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B. Labor
64676
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Finding Experienced Workers
Finding Qualified Workers
~
....,"'
Attracting Workers to Location
~
Employee Turnover
2014
18:42 Nov 17, 2021
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Fmt 4701
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18NON2
EN18NO21.060
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Source: U.S. Department of Commerce, Bureau oflndustry and Security, Electrical Steel and TransformerRelated Products Survey, Q7, B
62 Respondents
64677
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Finding Experienced Workers
Attracting Workers to Location
~
1
Finding Qualified Workers
....,"'
2014
18:42 Nov 17, 2021
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18NON2
EN18NO21.061
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Source: U.S. Department of Commerce, Bureau oflndustry and Security, Electrical Steel and TransformerRelated Products Survey, Q7, B
52 Respondents
64678
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Significant Portion of Workforce Retiring
Finding Experienced Workers
~
Attracting Workers to Location
....,"'
2014
18:42 Nov 17, 2021
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18NON2
EN18NO21.062
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Source: U.S. Department of Commerce, Bureau oflndustry and Security, Electrical Steel and TransformerRelated Products Survey, Q7, B
27 Respondents
64679
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Employee Turnover
Finding Qualified Workers
~ Significant Portion of Workforce Retiring
....,"'"'
2014
18:42 Nov 17, 2021
Jkt 256001
disruptions may have implications on
the ability of the industry to support
critical national security and energy
infrastructure needs.
Survey respondents were queried on
specific ways the pandemic impacted
their organization and their responses
are listed in the tables below (note that
respondents could list multiple
impacts/responses). Only three
respondents indicated that they
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experienced no impact from COVID–19.
Of the remaining respondents, 79
percent indicated that the pandemic
reduced their organization’s sales,
including 38 percent that noted reduced
sales as the primary coronavirus-related
impact. Similarly, 63 percent and 58
percent of respondents, respectively,
experienced foreign and domestic
supplier manufacturing delays.
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C. COVID–19 Impact
64680
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Reduced sales
Foreign supplier manufacturing delays
t,
Domestic supplier manufacturing delays
8_
!l
Transportation-based disruptions
Labor shortages
°'
,-;
!
Increased cost of materials
13
14
10
~j
Inability to access work location . ~
Inability to fulfill contracts
~
Financing difficulties~.
2 6 .! 7
Increased demand , 3
9 l
0
■ Primary
Impact
10
!
·
I
l
)
20
30
40
50
Number of Respondents
II Other Ranked Impact
■ Unranked
60
70
Impact
Source: U.S. Department of Commerce, Bureau of Industry and Security, Electrical Steel and TransformerRelated Products Smvey, Q 11, A
84 Respondents
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18:42 Nov 17, 2021
Jkt 256001
one wound core manufacturer reported
that COVID–19 resulted in foreign
supplier manufacturing delays; such
delays were not reported by any
lamination or stacked core
manufacturers. These percentages
generally correspond to the numbers of
each type of manufacturer participating
in the survey, they do not indicate that
foreign supplier delays or other impacts
were concentrated in any particular
sector.
PO 00000
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The most common response to the
pandemic was to allow non-production
line workers to work remotely, with 76
percent of respondents increasing
online/remote work capabilities,
including 63 percent of respondents that
classified it as a short-term solution.
Similarly, 45 percent and 44 percent of
respondents increased their inventories
and supplier redundancy, respectively.
Five respondents indicated that their
organizations took no action in response
to the COVID–19 pandemic.
E:\FR\FM\18NON2.SGM
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EN18NO21.064
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As reported, foreign supplier delays
as a result of the Covid–19 pandemic
were most prevalent among transformer
manufacturers. Of the transformer
manufactures that experienced foreign
supplier delays, 50 percent manufacture
dry-type/other transformers 1–16 KVA.
An additional 43 percent and 40 percent
of respondents that experienced foreign
supplier delays manufacture liquiddielectric transformers 650–10,000KVA
and dry-type/other Transformers 16–
500KVA, respectively. However, only
64681
Federal Register / Vol. 86, No. 220 / Thursday, November 18, 2021 / Notices
Increase online/remote work capabilities
Increase inventories
I
€,
")
\
I
!
l
Increase supplier redundancy
Reduce workforce
1
Seek government assistance
Delay or reject new contracts 1
19
2
Increase use of domestic suppliers ~
t~:~
J~ I
Reduce use of suppliers located in China
Begin to produce pandemic-related products · · · ~
Reduce use ofnon-U.S. and non-China suppliers
20
30
40
50
Number of Respondents
0
■
Short Term
!Iii Long
60
70
Term
Source: U.S. Department of Commerce, Bureau of Industry and Security, Electrical Steel and TransformerRelated Products Survey, Qll, A
82 Respondents
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Jkt 256001
the respondents that took long-term
action, 52 percent indicated that they
increased supplier redundancy.
PO 00000
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Fmt 4701
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Similarly, 23 percent of respondents
increased their use of U.S. suppliers and
reduced their use of suppliers in China.
E:\FR\FM\18NON2.SGM
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EN18NO21.065
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Thirty-five respondents indicated that
their organizations took no long-term
actions in response to the pandemic. Of
64682
Federal Register / Vol. 86, No. 220 / Thursday, November 18, 2021 / Notices
Increase supplier redundancy
Increase use of domestic suppliers ,
.
Reduce use of suppliers located in China - ~
Increase online/remote work capabilities · · ~
··i
!
;
Reduce workforce ..~
Seek government assistance
Reduce use of non-U.S. and non-China suppliers
!
I2 I1 I2 ~
rn lj
Increase inventories , ~
Begin to produce pandemic-related products
Delay or reject new contracts
!
!@
0
j
5
0
15
20
25
30
Number of Respondents
11 Primary
Action
Ill! Other Ranked
Action
1111
Unranked Action
BILLING CODE 3510–33–C
X. Findings and Recommendations
A. Findings
khammond on DSKJM1Z7X2PROD with NOTICES2
1. Grain-Oriented Electric Steel
As was determined by the 2017
Section 232 Investigation on the Impact
of Imports of Steel on the National
Security, GOES is critical to the national
security. The United States must
maintain a secure supply and robust
production capacity for GOES, which
was found to be harmed by imports
brought on by unfair trade practices and
artificially-induced global excess
capacity. GOES is essential to the
production and function of transformers
of all power handling capacities that
form the backbone of the U.S. electrical
grid. Sufficient domestic production
capacity for GOES is necessary in order
to ensure the ability of the United States
to address threats facing our critical
energy infrastructure.
This investigation finds that imports
of downstream GOES products, namely
laminations for incorporation into
transformers, and stacked and wound
cores for incorporation into
transformers, have negatively affected
domestic GOES production, as these key
VerDate Sep<11>2014
18:42 Nov 17, 2021
Jkt 256001
transformer components are the primary
market for GOES. The value of U.S.
imports of laminations has more than
doubled from $15 million in 2015 to $33
million in 2019. Core imports were $22
million in 2015 and soared to $167
million in 2019. Together, Mexico and
Canada account for more than 95
percent of these imports. As domestic
demand for transformers has not
increased, increased imports of
laminations and cores represent
displaced domestic production, and
hence, domestic consumption of GOES.
There is only one remaining domestic
producer of GOES (AK Steel), at which
capacity utilization stands at [TEXT
REDACTED] in 2019 due to loss of the
domestic market to imported
laminations and cores. At this capacity
utilization level, the company cannot
operate profitably and there is a risk it
will cease GOES production altogether.
Moreover, poor profitability over a
number of years has impeded and will
impede the ability of the sole U.S.
manufacturer of GOES to invest in
modern capital equipment necessary for
it to produce sufficient quantities and
qualities of GOES to meet domestic
demand.
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2. Transformer Laminations and Stacked
and Wound Cores
The large increase in imports of
transformer laminations and cores has
not only hindered domestic GOES
production, but also leaves the United
States with a lack of sufficient capacity
to produce these items that are essential
to modern, efficient transformers. The
United States transformer industry has
become highly dependent on foreign
sources for laminations and cores, and
imports have displaced domestic
production, leaving domestic capacity
to manufacture them insufficient and in
some cases is in danger of closing down.
While the majority of imports of these
items come from Canada and Mexico,
neither country has indigenous
production capability for the GOES
which is the main material in them.
Therefore, imports of transformer
laminations and cores contain foreignorigin GOES, including some from
potentially unreliable suppliers in
China and Russia. Lack of domestic
capacity and dependence on imports for
these transformer components puts at
risk the ability to maintain and repair
the existing electric grid in the face of
increasingly emboldened foreign
adversaries.
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3. Large Power Transformers
This investigation further finds that
imports of LPT (those with power
handling capacities of 100 MVA and
above), pose a dual threat to the national
security by constraining U.S. GOES
production, as well as materially
harming domestic LPT production. In
this sector, imports account for over 80
percent of consumption, and the five
remaining U.S.-based manufacturers are
operating at less than 40 percent of
capacity. Domestic production
capability, even if operating at full
capacity, falls far short of the ability to
meet demand. Of particular concern is
lack of domestic capacity with regard to
extra high voltage transformers (those
with >345 kV voltage rating) that are
vital for long distance electricity
transmission. This excessive level of
foreign dependence on imported LPT,
which are uniquely critical to the BPS,
puts the resiliency of the critical energy
infrastructure at risk. The global
pandemic of 2020 has shown U.S.
vulnerability to supply-chain shocks
and has highlighted the need to ensure
the availability of key equipment and
major subcomponents thereof from
American companies.
The Secretary therefore finds that
laminations for incorporation into
transformers, stacked and wound cores
for incorporation into transformers, and
LPT are being imported into the United
States in such quantities and under such
circumstances as to threaten to impair
U.S. national security.
Because electricity, and therefore
transformers, are vital to the nation’s
national defense and economy, the
United States must maintain sufficient
capacity to produce GOES, transformer
laminations and cores, and LPT that can
be drawn upon to address sudden
disruptions or outages in the electric
grid, be they due to natural disasters,
physical strikes or cyberattacks.
Moreover, extreme reliance on foreign
sources for these essential items leaves
the United States vulnerable to
disruptions in the supply chain,
whether due to interruptions in
transportation routes, production
processes (e.g., pandemics, civil unrest,
work stoppages) or foreign government
economic sanctions.
With regard to other electrical
transformers (dry-type and liquid
dielectric transformers with less than
100 MVA power handling capacity) and
transformer regulators that were also
subject to this investigation, the
Secretary does not find that these items
are being imported in such quantities or
under such circumstances as to threaten
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to impair the national security at this
time.
Overall, domestic production of these
products is sufficient to support critical
infrastructure and national security
requirements, and U.S. firms remain
competitive. However, domestic
manufacturers of these products were
found to be highly dependent on
imported transformer laminations and
cores and the foreign-origin GOES
contained in them. Robust domestic
production capability for these
subcomponents, including GOES, will
minimize supply chain risks for
manufacture of these transformers and
transformer regulators and support
critical infrastructure requirements
across all levels of the distribution
system.
B. Options
The following are seven non-mutually
exclusive options to address the threats
to United States national security posed
by imports that the Secretary identified
in this investigation. A discussion of the
potential benefits and drawbacks of
each option follows.
1. Negotiate either bilaterally or
trilaterally with Canada and Mexico
to reduce imports of subject
products and/or to utilize more U.S.
GOES in their production
2. Impose tariffs or quotas on imports of
some or all of the products subject
to this investigation
3. Provide direct production subsidies
or R&D, capital expenditure loans,
or other financial incentives to
support domestic production of
subject products.
4. Impose domestic content
requirements for transformers
5. Establish a Stockpile for some or all
of the subject products
6. Change the Harmonized Tariff
classification for laminations and
cores to the steel HTS category
rather than the transformer category
7. Establish a working group to provide
further recommendations
1. Negotiate With Canada and Mexico
As this investigation found, Canada
and Mexico are the leading sources of
imports of products subject to this
investigation. Imports of transformer
laminations and transformer cores from
Canada have increased dramatically
since 2015, and with imports from
Mexico, account for over 95% of U.S.
imports of these products. In addition,
Mexico has a substantial transformer
manufacturing industry, and is the
leading source for LPT for the U.S.
electrical grid.
Mexico, and especially Canada, are
close allies and trading partners. Per
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64683
agreement, Canada is considered part of
the U.S. Defense and Technology Base.
In addition, both countries have highly
interconnected electrical grids with the
United States and cooperate on ways to
ensure the resiliency and address
threats to the North American BPS.
Neither country has production
capability for GOES that is a key
material supporting equipment in the
electrical grid. It is therefore not only in
the security interests of the United
States to maintain a source of GOES, but
also in the interests of Canada and
Mexico as well.
Thus, negotiate with Canada and
Mexico to address the threats to the
North American security posed by the
potential loss of U.S. GOES production.
Seek through negotiations to increase
consumption by Mexican and Canadian
transformer and transformer component
manufacturing sectors of U.S. GOES and
sub-assemblies. This option may
include purchasing agreements with
both countries, as well as voluntary
agreements limiting imports from select
countries. This option is expected to be
budget neutral and ensures continued
cooperation on behalf of all parties
through the USMCA and other bi- and
multi-lateral treaties.
Under this agreement, a purchasing
agreement will increase the demand and
production for domestic GOES. A
purchasing agreement would guarantee
a United States market share in both the
Canadian and Mexican transformer
manufacturing sectors. Canadian and
Mexico primarily export their
transformers and transformer
components to the United States. A
purchasing agreement will ensure that
domestically consumed transformers
will rely on United States GOES
production despite their manufacture in
Canada and Mexico. Should a
purchasing agreement not be feasible,
voluntary trade restrictions may be
another option.
A voluntary trade agreement to limit
the import of GOES from China and
Russia by Canada and/or Mexico could
encourage demand for U.S. GOES. To
complement Executive Order 13920
(E.O. 13920 or Bulk Power Executive
Order), limiting GOES, laminations, and
core imports from China and Russia will
ensure greater security for United States,
Canadian, and Mexican BPS. The
Secretary of Commerce recommends
pursuing both a purchasing agreement
and a voluntary limitation on imports
from China and Russia.
2. Tariff/Quota/Tariff-Rate-Quota Duties
Extend proclamation 9705 to the
following HTS codes: 8504.90.9634,
8504.90.9638, and 8504.90.9642. Should
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this option be selected, a 25 percent
global tariff rate will be applied to
imports of laminations and cores (both
stacked and wound) for incorporation
into electric transformers. This will
result in positive tariff revenues and has
the potential to reduce the import of
laminations and cores (stacked and
wound). The alternative is to issue a
new global tariff rate on laminations and
cores (stacked and wound) and set it to
100 percent. This rate was requested by
the domestic GOES producer as they
believe it will incentivize both domestic
GOES consumption and lamination and
core (stacked and wound) production.
In the short term, this does not address
the shortcomings of domestic GOES
production with regard to all grades of
GOES.
Applying a quota, or tariff-rate-quota
will negatively impact the transformer
industry and could be contrary to
national security interests as that sector
is also vital. Given that the dependency
of the U.S. transformer industry on
imported laminations and cores (stacked
and wound) for incorporation into
transformers, applying a tariff rate to
only laminations and cores (stacked and
wound) will negatively impact the
industry by raising input costs.
Transformer manufacturers are likely to
offshore their domestic production
facilities in order to avoid the increased
costs. In addition, offshoring domestic
transformer production will likely
decrease the demand for domestic GOES
in the longer term, as transformer
manufacturers can procure cheaper
imports elsewhere.
3. Production Subsidies, R&D, Capital
Expenditure Loans, or Other Financial
Incentives
Issue a capital expenditure grant or
loan to the domestic GOES manufacture
to upgrade facilities in order to reduce
operating costs and increase production
capacity for high grade GOES. This
option is the most direct way to address
shortcomings identified in this
investigation with regard to domestic
the GOES industrial capabilities and has
the potential to increase the
competitiveness of domestic GOES in
both U.S. and foreign markets in the
medium to long term. Any production
subsidy should consider and account for
the different grades of GOES to ensure
that subsidies are in fact making
domestic GOES price competitive with
imports across all grades. In addition, a
production subsidy should have a clear
termination date in order to avoid
overreliance on financial assistance.
Production subsidies however are not
solely limited to the existing domestic
GOES manufacturer. New entrants
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could take advantage of such subsidies
in order to better compete on price
while increasing their production
capacities. As production subsidies are
directly targeted towards GOES
manufacturers, downstream costs are
not expected to increase.
This option is expected to be budget
negative in the short run, however, it
has the potential to be budget neutral,
or positive in the long run. Budget
neutrality or positivity can be achieved
by preferable interest rates or combining
a capital expenditure loan with a
strategic stockpile option (which can be
liquidated at a future date for profit).
This option is not expected to explicitly
increase the costs for electrical steel or
transformer-related products.
Improving the domestic GOES
manufacturer’s facilities are expected to
reduce operating costs. More
importantly, upgrading their machinery
can increase capacity for certain GOES
grades which would address concerns
raised by industry. New entrants into
the market may also take advantage of
a production subsidy or capital
expenditure loan to subsidize their
startup costs and encourage future
domestic GOES demand and
competition. A capital expenditure loan
is more preferable than a production
subsidy as it has set terms which expire.
Special attention, however, will need to
be given to the underlying factors which
will support this option.
In order for a capital expenditure loan
to succeed in reducing operating costs,
demand for domestic GOES has to
increase. Should demand not increase,
there is no guarantee that the loan can
be recouped. In addition, low-priced
imports may pose a threat as there is no
guarantee that after the facilities are
upgraded, they will be able to compete
with imports on price. Further review
into regulations and other agreements
may be necessary to further reduce
domestic operating costs. The Secretary
of Commerce recommends combining
the capital expenditure loan with
establishing a strategic stockpile to
ensure long-term budget positivity.
4. Enact Domestic Content
Requirements
Enact a domestic content requirement
through the Defense Federal Acquisition
Regulations (DFAR) and Federal
Acquisition Regulations (FAR) to
require that all electric transformers
purchased by the U.S. government are
compliant with the Buy American Act.
This option is expected to increase
demand for domestic GOES, which will
in turn increase demand for
transformers produced domestically.
This option is expected to be budget
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neutral and will not explicitly increase
the cost of GOES or transformer-related
products. Special provisions will have
to be implemented in order to avoid
explicitly increasing costs.
The main drawback of this option is
that direct Department of Defense and
U.S. Government purchases of
transformers account for only a small
percentage of transformer production,
and so will have limited impact on
domestic GOES production unless the
domestic content requirement can be
extended to purchases of transformers
by public and private utility companies
that make up the majority of the market.
5. Establish a Strategic Stockpile of
GOES
Establish a strategic stockpile of
domestic GOES and subsequent
transformer-related products to satisfy
U.S. defense and essential civilian
transformer demand in case of a
national emergency. In fact, the Defense
Logistics Agency is seeking funding for
inclusion of GOES in the National
Stockpile. This option is expected to be
budget negative in the short run,
however, it can be budget neutral or
positive in the long run. This option
will ensure that the domestic GOES
producer retains business in order to
support the stockpile in the short run.
In the long run, a strategic stockpile
on its own does not guarantee success
for the domestic GOES producer.
Should the stockpile be comprised of
GOES, a domestic lamination and core
(stacked and wound) industry is
necessary in order to process the GOES.
Should the stockpile include both GOES
and laminations and cores (stacked and
wound), multiple gauges and specified
products will need to be stockpiled to
ensure ample coverage. The risk of
stockpiling outdated or mismatched
GOES also increases as new
developments and efficiency standards
are implemented. Long lead times may
further complicate the stockpiling
process in order to balance current U.S.
demand and stockpile demand.
6. Reclassify the Lamination and Cores
HTS Codes
Reclassify the HTS codes for
laminations and cores (stacked and
wound) from chapter 85 to chapter 72.
This option is expected to be budget
positive as reclassifying the HTS codes
to 72 would mean that proclamation
9705 (which imposes tariffs/quotas on
steel imports) would apply to
laminations and cores (stacked and
wound). This option is similar to
extending proclamation 9705 to
laminations and cores (stacked and
wound) (the Tariff/Quota option)
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however, it is a more permanent shift as
HTS codes will have to be reharmonized. This would forgo the need
to apply tariffs on downstream
transformer products.
Reclassifying the HTS codes for
laminations and cores (stacked and
wound) can prove challenging given the
re-harmonization efforts required. Given
that a 25 percent tariff rate is
guaranteed, downstream product costs
are expected to increase. This option
does not guarantee new entrants into the
market as transformer manufacturing
will likely offshore in order to avoid the
increased costs.
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7. Establish a Working Group To
Provide Further Recommendations
Establish a working group comprised
of the Department of Defense,
Department of Energy, Department of
Homeland Security, Department of
State, Department of Commerce, and
industry stakeholders to conduct further
negotiations and research in order to
recommend further options. This option
is expected to be budget neutral and
will not explicitly increase costs across
the industry. It will also encourage
further dialogue at the USG and
industry level in order to recommend
other solutions and provide more
specific actions.
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Establishing a working group,
however, does not address the
immediate threat of imports of electrical
steel, transformer laminations and cores,
or LPT. As a consequence of this, the
domestic GOES manufacturer will likely
continue to face financial hardships,
and new entrants into the market are
unlikely. The United States will
continue to be threatened by imports
and have insufficient capacity to
produce transformer laminations, cores,
and LPT.
Matthew S. Borman,
Deputy Assistant Secretary for Export
Administration.
[FR Doc. 2021–24958 Filed 11–17–21; 8:45 am]
BILLING CODE 3510–33–P
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Agencies
[Federal Register Volume 86, Number 220 (Thursday, November 18, 2021)]
[Notices]
[Pages 64606-64685]
From the Federal Register Online via the Government Publishing Office [www.gpo.gov]
[FR Doc No: 2021-24958]
[[Page 64605]]
Vol. 86
Thursday,
No. 220
November 18, 2021
Part II
Department of Commerce
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Bureau of Industry and Security
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Publication of a Report on the Effect of Imports of Transformers and
Transformer Components on the National Security: An Investigation
Conducted Under Section 232 of the Trade Expansion Act of 1962, as
Amended; Notice
Federal Register / Vol. 86, No. 220 / Thursday, November 18, 2021 /
Notices
[[Page 64606]]
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DEPARTMENT OF COMMERCE
Bureau of Industry and Security
RIN 0694-XC085
Publication of a Report on the Effect of Imports of Transformers
and Transformer Components on the National Security: An Investigation
Conducted Under Section 232 of the Trade Expansion Act of 1962, as
Amended
AGENCY: Bureau of Industry and Security, Commerce.
ACTION: Publication of a report.
-----------------------------------------------------------------------
SUMMARY: The Bureau of Industry and Security (BIS) in this notice is
publishing a report that summarizes the findings of an investigation
conducted by the U.S. Department of Commerce (the ``Department'')
pursuant to Section 232 of the Trade Expansion Act of 1962, as amended
(``Section 232''), into the effect of imports of transformers and
transformer components on the national security of the United States.
This report was completed on October 15, 2020 and posted on the BIS
website in July 2021. BIS has not published the appendices to the
report in this notification of report findings, but they are available
online at the BIS website, along with the rest of the report (see the
ADDRESSES section).
DATES: The report was completed on October 15, 2020. The report was
posted on the BIS website in July 2021.
ADDRESSES: The full report, including the appendices to the report, are
available online at https://www.bis.doc.gov/index.php/documents/section-232-investigations/2790-redacted-goes-report-20210723-ab-redacted/file.
FOR FURTHER INFORMATION CONTACT: Kevin Coyne, Industrial Studies
Division, Bureau of Industry and Security, U.S. Department of Commerce
(202) 482-4952, [email protected]. For more information about
the Section 232 program, including the regulations and the text of
previous investigations, please see www.bis.doc.gov/232.
SUPPLEMENTARY INFORMATION:
The Effect of Imports of Transformers and Transformer Components on the
National Security
U.S. Department of Commerce, Bureau of Industry and Security, Office of
Technology Evaluation
Final Report
October 15, 2020
Table of Contents
I. Executive Summary
II. Legal Framework
III. Investigation Process
IV. Description of Products Subject to the Investigation
V. Importance of Products to Critical Infrastructure and National
Security
VI. United States' and Global Markets for GOES, Transformers and
Transformer Components
VII. U.S. Production Capabilities, Industry Health and
Competitiveness, and the Impact of Imports on National Security for
Transformer Component Manufactures
VIII. U.S. Production Capabilities, Industry Health and
Competitiveness, and the Impact of Imports on National Security for
Transformers
IX. Competitiveness and Labor Issues
X. Findings and Recommendations
Appendices
Appendix A: Section 232 Investigation Notification Letters to U.S.
Department of Defense, U.S. Department of Energy, and Office of the
U.S. Trade Representative
Appendix B: Table of Acronyms
Appendix C: Federal Register Notice (85 FR 29926)
Appendix D: Summary of Public Comments
Appendix E: Department of Commerce Survey Instrument
Appendix F: Tariffs and Trade Agreements
Appendix G: Summary of Previous U.S. Government Studies
I. Executive Summary
On May 4, 2020, U.S. Secretary of Commerce Wilbur Ross announced he
would initiate an investigation into whether laminations for stacked
cores for incorporation into transformers, stacked and wound cores for
incorporation into transformers, electrical transformers, and
transformer regulators are being imported into the United States in
such quantities or under such circumstances as to threaten to impair
the national security. Secretary Ross officially initiated this
investigation on May 11, 2020, in response to inquiries and requests
from multiple Members of Congress, a grain-oriented steel manufacturer,
and producers of power and distribution transformers.
On May 19, 2020, the Department of Commerce (Department) published
a Federal Register Notice (See Appendix C--Federal Register, 85 FR
29926) announcing the initiation of the investigation and inviting
interested parties to submit written comments, opinions, data,
information, or advice relevant to the investigation. The Department
received 79 public comments and 30 rebuttal comments from a wide range
of interested parties, including industry participants, representatives
of state and local governments, foreign governments, and trade
associations. A summary of the public comments received is included in
Appendix D.
In addition, the Department surveyed (See Appendix E) 87 U.S.
companies identified as participating in production or distribution of
electrical steel, laminations and stacked and wound cores for
transformers, power and distribution transformers, and voltage
regulators. Survey responses provided the Department with detailed
industry information that is otherwise not publicly available and was
necessary to conduct a thorough analysis for this investigation.
The Department consulted with the Department of Defense (including
the Office of Industrial Policy and Defense Logistics Agency) regarding
methodological and policy questions that arose during the
investigation. Given the vital role that these products play in the
energy sector and the critical infrastructure of the country, the
Department also consulted with the Departments of Energy (Office of
Electricity) and Homeland Security. In addition, the Department
consulted with the Office of the United States Trade Representative,
given the trade implications of any actions taken with regard to
imports of these products.
The products subject to this investigation are essential inputs to
the manufacture and functioning of transformers, as well as the
finished transformers themselves. In particular, this investigation
focuses on transformers and transformer components (i.e., laminations
and cores) for which the crucial input is grain-oriented electrical
steel (GOES). Transformers are critical assets used to step-up and
step-down power voltages throughout the electrical grid. As such, they
are fundamental to the efficient transmission and distribution of
electricity across the bulk-power system of the United States. The U.S.
electricity grid supplies residential, commercial, and industrial
customers, as well as the power required to support military and
defense installations, including bases, arsenals, and laboratories. A
simplified schematic of the role of transformers in the electrical grid
is presented below.
[[Page 64607]]
[GRAPHIC] [TIFF OMITTED] TN18NO21.000
In addition to transmission and distribution, transformers are used
widely in major industrial sectors such as mining, manufacturing, and
chemical processing. Large commercial users of transformers include
hospitals, hotels, office buildings, and airports. Sophisticated
military equipment, such as fighter jets and naval vessels, relies on
transformers of various types and capacities to provide the correct
voltage within subsystems. Due to its importance for certain defense
applications, the Defense Logistics Agency has included GOES among its
requests for inclusion in the National Defense Stockpile.
Large Power Transformers (LPTs) are among the most critical
elements of the United States Bulk-Power System (BPS), which was the
subject of an emergency declaration issued by President Trump on May 1,
2020. Executive Order 13920 (E.O. 13920 or Bulk Power Executive Order),
titled ``Securing the United States Bulk-Power System,'' noted that as
the backbone of our Nation's energy infrastructure, the BPS is
fundamental to national security, emergency services, critical
infrastructure, and the economy.\1\ The President determined that the
unrestricted foreign supply of electrical equipment constitutes an
unusual and extraordinary threat to the national security, foreign
policy, and economy of the United States. The President also determined
that the evolving threats facing our critical infrastructure have
highlighted supply chain risks and the need to ensure the availability
of secure components from American companies and other trusted
sources.\2\
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\1\ https://www.whitehouse.gov/presidential-actions/executive-order-securing-united-states-bulk-power-system/.
\2\ https://www.energy.gov/articles/president-trump-signs-executive-order-securing-united-states-bulk-power-system.
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The global transformer industry is dominated by large multinational
companies that offer a wide product range and benefit from economies of
scale. In addition to these large global players, in the United States
there are also a number of smaller domestic companies that manufacture
transformers of various power-handling capacities. Many manufacturers
have established production facilities in locations that allow them to
take advantage of lower labor costs and environmental standards.
Mexico, in particular, has become a significant player in transformer
manufacturing.
A. GOES
Grain-oriented electrical steel (GOES) is a critical material
essential to the performance of transformers and accounts for a
significant portion of the cost of transformer production (about 25
percent based on responses to the Department survey). AK Steel, Inc., a
subsidiary of Cleveland Cliffs Inc., is the sole U.S. domestic producer
of GOES, which it manufactures at facilities in Zanesville, Ohio, and
Butler, Pennsylvania. While still a leader in the domestic market, AK
Steel's electrical steel operations are not profitable, in part due to
years of pressure from lower cost imports.\3\ The CEO of Cleveland
Cliffs, Inc., has stated that it may shut down the two unprofitable
plants at which GOES is manufactured. If AK Steel's GOES operations
were to close, the United States would lack the ability to produce
transformers of any power handling capacity without relying on foreign
sources for the key material that is essential to their operation and
efficiency.
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\3\ AK Steel Public Comments.
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The threat to national security posed by imports of GOES (among
other steel products) was addressed by a Section 232 investigation
conducted in 2017, which resulted in the 2018 imposition of 25 percent
tariffs on imports of steel products from most countries. As a result,
imports of GOES in 2019 were dramatically lower than in 2018 (down 56
percent). [TEXT REDACTED]
[TEXT REDACTED].\4\ Moreover, many transformer companies, in public
comments or survey responses, indicated concern over AK Steel's
capabilities and capacity to supply a full range of GOES products,
especially the higher grades that are increasingly in demand due to
current DOE energy standards for distribution transformers as well as
general market trends toward energy efficiency.
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\4\ Department of Commerce, Section 232 Investigation into
Impact of Steel Imports on National Security, 2018.
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1. Transformer Components (Laminations and Cores)
This investigation sought to evaluate the status of domestic
production and the impact of imports for key subcomponents of
transformers, namely laminations for stacked cores for
[[Page 64608]]
incorporation into transformers, stacked cores for incorporation into
transformers, and wound cores for incorporation into transformers.
Arguably the most important part of a transformer is its core,
which is made up of thin layers of laminations, usually made of GOES.
Cores may have varying designs and specifications, but their function
is generally to facilitate the magnetic field necessary for the
induction of voltages between the two windings (i.e., in order to
``step-up'' or ``step-down'' the power voltage). The layered
composition helps reduce the core's energy losses. Transformer
lamination and core producers make up the primary customer base for
GOES suppliers such as AK Steel.
However, over the past few years, there has been a marked decline
in the domestic manufacturing of laminations and cores (both in-house
by transformer companies and by independent producers), and a movement
of production offshore (especially to Canada and Mexico). The United
States has become highly dependent on foreign sources for these
critical transformer components.
A corollary to the movement of lamination and core manufacturing
out of the United States is the decline of the domestic market for AK
Steel's GOES. Although not the only factor, the tariffs imposed on
imports of electrical steel under Section 232 have raised material
costs for lamination and core manufacturers, affecting their ability to
compete, because electrical steel accounts for a large percentage of
the cost of these items [TEXT REDACTED].
In 2019, laminations with a total value of $40.2 million were
sourced by surveyed companies. Of this $40.2 million, less than 12
percent came from domestic suppliers. This implies an import
penetration level of 88% for laminations. In the years immediately
prior, there was a dramatic increase in imports of these products--from
$18 million in 2017 to $33 million in 2019--which displaced U.S.
production. Over 95 percent of these imports came from Canada (68
percent) and Mexico (29 percent).
A similar situation exists with regard to stacked and wound cores.
Based on survey data, imports account for about 75 percent of wound
core purchases by surveyed transformer companies in 2019. With regard
to stacked cores, imports accounted for 54 percent of purchases by
respondents. [TEXT REDACTED]. However, this firm reported that it shut
down core production in February 2020 due to its inability to compete
with imports. [TEXT REDACTED]. With the exit of the leading domestic
non-captive supplier, future imports of stacked cores will also likely
exceed 80 percent of purchases, with China serving as a major source.
Imports of transformer cores (stacked and wound) rose from $22
million in 2015 to $167 million in 2019--a 650 percent increase--again
with Canada (52 percent) and Mexico (45 percent) accounting for more
than 95 percent of the total. Since domestic demand for laminations and
cores has not increased in parallel with the increase in imports, the
surge in imports represents displaced domestic production. Moreover,
neither Mexico nor Canada has indigenous production capability for
GOES. While Japan is the leading source of GOES for these countries,
they also import some of this material from China and Russia.
B. Transformers
This investigation evaluated the status of the domestic transformer
industry in several categories: Liquid-filled distribution transformers
and small power transformers, medium power transformers, LPT, dry-type
transformers, and voltage regulators.
Distribution transformers (both liquid-dielectric as well as dry-
type), and small and medium power transformers are used extensively in
the U.S. electrical grid--millions are installed and operating. This
investigation found that domestic industrial production and
capabilities in these sectors is generally adequate. In the liquid-
dielectric categories, imports account for less than a quarter of
apparent consumption, and companies in this sector are largely
financially sound and competitive in the market, based on responses to
the BIS industry survey. While import penetration is currently
relatively low, survey participants indicated competitiveness
challenges, especially from Mexico and China. Survey respondents also
mentioned workforce issues, such as difficulty finding and attracting
qualified labor, as a concern.
Imports play a major role in the dry-type transformer sector, and
leading U.S.-based producers also have overseas production facilities.
Countries with low cost labor--including China, Indonesia, and Mexico--
are major sources of imported dry-type transformers. Despite relatively
strong domestic production capabilities, an in-depth analysis of
suppliers found a heavy dependence on foreign sources among domestic
manufacturers in all transformer categories for critical components
including laminations and cores and the GOES from which they are made,
as described above.
This investigation found shortcomings with regard to domestic
production of LPTs that are critical elements of the United States BPS.
Because they serve the greatest number of customers, the failure or
destruction of just a single unit can have a large impact on U.S.
economic, public health, and security interests. Moreover, long
procurement lead times and limited availability of spare LPT and parts
have serious implications for the resiliency of critical
infrastructure.
Domestic production capability falls far short of demand for the
LPT segment of the industry, with imports accounting for over 80
percent of consumption. This lack of domestic production capability and
the accompanying extreme dependence on imports has persisted for at
least a decade, creating a critical infrastructure vulnerability, which
has been raised in previous Department of Energy assessments.\5\
---------------------------------------------------------------------------
\5\ ``Large Power Transformers in U.S. Electric Grid'',
Department of Energy, Office of Electricity and Energy Reliability,
June 2012 https://www.energy.gov/sites/prod/files/Large%20Power%20Transformer%20Study%20-%20June%202012_0.pdf.
---------------------------------------------------------------------------
Only six companies currently manufacture LPTs in the United States;
[TEXT REDACTED]. The largest domestic producer is Korean-owned Hyundai,
which has publicly noted that its Alabama facility will be utilized
``in maneuvering U.S. imposed anti-dumping tariff [sic] and its
protectionist policies.'' \6\
---------------------------------------------------------------------------
\6\ https://hhiamerica.com/about/sub04.htm.
---------------------------------------------------------------------------
[TEXT REDACTED].\7\ Compounding the issue, domestic LPT producers
are highly dependent on foreign sources for GOES, laminations, and
cores.
---------------------------------------------------------------------------
\7\ [TEXT REDACTED].
---------------------------------------------------------------------------
C. Findings
[TEXT REDACTED]. While still a leader in the domestic market, the
market has eroded due to the migration of production of transformer
components (and finished transformers) out of the United States. If
this manufacturer were to shut down GOES production, the United States
would be completely dependent on foreign sources for material critical
to the manufacture of transformers.
There is insufficient or no domestic production capability for
certain grades and qualities of GOES that are increasingly in demand to
meet efficiency standards for distribution transformers as well as
general market trends toward more efficient transformers using higher
grades of GOES.
The United States lacks sufficient capacity to produce transformer
cores
[[Page 64609]]
and laminations, which are the key components in transformers.
Transformer manufacturers in the United States rely on foreign sources
(especially Canada and Mexico) for these critical components to meet
over 75 percent of (non-captive) demand.
The United States is also highly dependent on foreign-sourced
transformers, most significantly for the LPTs that form the backbone of
the BPS.
Based on the overwhelming dependence of domestic transformer
manufacturers on foreign sources, the Secretary finds that transformer
laminations, stacked cores and wound cores are being imported into the
United States in such quantities and under such circumstances as to
threaten to impair the national security. In addition, LPTs are being
imported into the United States in such quantities and under such
circumstances as to threaten to impair national security. This
dependence on imports leaves the United States with insufficient
production capability for LPTs to meet the needs of the critical energy
infrastructure of the United States.
II. Legal Framework
A. Section 232 Requirements
Section 232 of the Trade Expansion Act of 1962, as amended,
provides the Secretary with the authority to conduct investigations to
determine the effect on the national security of the United States of
imports of any article. It authorizes the Secretary to conduct an
investigation if requested by the head of any department or agency,
upon application of an interested party, or upon his own motion. See 19
U.S.C. 1862(b)(1)(A).
Section 232 directs the Secretary to submit to the President a
report with recommendations for ``action or inaction under this
section'' and requires the Secretary to advise the President if any
article ``is being imported into the United States in such quantities
or under such circumstances as to threaten to impair the national
security.'' See 19 U.S.C. 1862(b)(3)(A).
Section 232(d) directs the Secretary and the President to consider,
in light of the requirements of national security and without excluding
other relevant factors, the domestic production needed for projected
national defense requirements and the capacity of the United States to
meet national security requirements. See 19 U.S.C. 1862(d).
Section 232(d) also directs the Secretary and the President to
``recognize the close relation of the economic welfare of the Nation to
our national security, and . . . take into consideration the impact of
foreign competition on the economic welfare of individual domestic
industries'' by examining whether any substantial unemployment,
decrease in revenues of government, loss of skills or investment, or
other serious effects resulting from the displacement of any domestic
products by excessive imports, or other factors, results in a
``weakening of our internal economy'' that may impair the national
security.\8\ See 19 U.S.C. 1862(d).
---------------------------------------------------------------------------
\8\ An investigation under Section 232 looks at whether imports
threaten to impair the national security, rather than looking at
unfair trade practices as in an antidumping investigation.
---------------------------------------------------------------------------
Once an investigation has been initiated, Section 232 mandates that
the Secretary provide notice to the Secretary of Defense that such an
investigation has commenced. Section 232 also requires the Secretary to
do the following:
(1) ``Consult with the Secretary of Defense regarding the
methodological and policy questions raised in [the] investigation;''
(2) ``Seek information and advice from, and consult with,
appropriate officers of the United States;'' and
(3) ``If it is appropriate and after reasonable notice, hold
public hearings or otherwise afford interested parties an
opportunity to present information and advice relevant to such
investigation.'' \9\ See 19 U.S.C. 1862(b)(2)(A)(i)-(iii).
---------------------------------------------------------------------------
\9\ Department regulations (i) set forth additional authority
and specific procedures for such input from interested parties, see
15 CFR 705.7 and 705.8, and (ii) provide that the Secretary may vary
or dispense with those procedures ``in emergency situations, or when
in the judgment of the Department, national security interests
require it.'' Id., Sec. 705.9.
As detailed in the report, all of the requirements set forth above
have been satisfied.
In conducting the investigation, Section 232 permits the Secretary
to request that the Secretary of Defense provide an assessment of the
defense requirements of the article that is the subject of the
investigation. See 19 U.S.C. 1862(b)(2)(B). Upon completion of a
Section 232 investigation, the Secretary is required to submit a report
to the President no later than 270 days after the date on which the
investigation was initiated. See 19 U.S.C. 1862(b)(3)(A). The report
must:
(1) Set forth ``the findings of such investigation with respect
to the effect of the importation of such article in such quantities
or under such circumstances upon the national security;''
(2) Set forth, ``based on such findings, the recommendations of
the Secretary for action or inaction under this section;'' and
(3) ``If the Secretary finds that such article is being imported
into the United States in such quantities or under such
circumstances as to threaten to impair the national security . . .
so advise the President.'' See 19 U.S.C. 1862(b)(3)(A).
All unclassified and non-proprietary portions of the report
submitted by the Secretary to the President must be published. See 19
U.S.C. 1862(b)(3)(B).
Within 90 days after receiving a report in which the Secretary
finds that an article is being imported into the United States in such
quantities or under such circumstances as to threaten to impair the
national security, the President shall:
(1) ``Determine whether the President concurs with the finding
of the Secretary;'' and
(2) ``If the President concurs, determine the nature and
duration of the action that, in the judgment of the President, must
be taken to adjust the imports of the article and its derivatives so
that such imports will not threaten to impair the national
security'' See 19 U.S.C. 1862(c)(1)(A).
B. Discussion
While Section 232 does not specifically define ``national
security,'' both Section 232 and the implementing regulations at 15 CFR
part 705 contain non-exclusive lists of factors that the Secretary must
consider in evaluating the effect of imports on the national security.
Congress, in Section 232, explicitly determined that ``national
security'' includes, but is not limited to, ``national defense''
requirements. See 19 U.S.C. 1862(d).
The Department has determined that ``national defense'' includes
both the defense of the United States directly and the U.S. ``ability
to project U.S. military capabilities globally.'' \10\ The Department
also concluded that ``[i]n addition to the satisfaction of national
defense requirements, the term `national security' can be interpreted
more broadly to include the general security and welfare of certain
industries, beyond those necessary to satisfy national defense
requirements, which are critical to the minimum operations of the
economy and government.'' \11\ The Department deemed these certain
industries as ``critical industries.'' \12\ This report applies these
interpretations of the terms ``national defense'' and ``national
security,'' in defining ``critical industries.'' In doing so, this
report considers 16 critical infrastructure sectors identified in
Presidential Policy
[[Page 64610]]
Directive 21.\13\ Section 232 directs the Secretary to determine
whether imports of any article are being made ``in such quantities'' or
``under such circumstances'' that those imports ``threaten to impair
the national security.'' See 19 U.S.C. 1862(b)(3)(A). Accordingly,
either the quantities or the circumstances, standing alone, may be
sufficient to support an affirmative finding.
---------------------------------------------------------------------------
\10\ Department of Commerce, Bureau of Export Administration;
The Effect of Imports of Iron Ore and Semi-Finished Steel on the
National Security; Oct. 2001 (``2001 Report'').
\11\ Id.
\12\ Id.
\13\ Presidential Policy Directive 21, Critical Infrastructure
Security and Resilience (Feb. 12, 2013) (``PPD-21'').
---------------------------------------------------------------------------
The statute does not prescribe a threshold or a standard for when
``such quantities'' of imports are sufficient to threaten to impair the
national security, nor does it define the ``circumstances'' that might
qualify.
Likewise, the statute does not require a finding that the
quantities or circumstances are impairing the national security.
Instead, the threshold question under Section 232 is whether those
quantities or circumstances ``threaten to impair the national
security.'' See 19 U.S.C. 1862(b)(3)(A). This demonstrates that Section
232 may be used to prevent a threatened impairment to the national
security from occurring before the national security is actually
impaired.
Section 232(d) contains a list of factors for the Secretary to
consider in determining if imports ``threaten to impair the national
security'' \14\ of the United States, and this list is mirrored in the
implementing regulations. See 19 U.S.C. 1862(d) and 15 CFR 705.4. While
the list provided by Congress in Section 232 provides mandatory factors
for the Secretary to consider, it is not exhaustive.\15\ Congress'
illustrative list is focused on the ability of the United States to
maintain the domestic capacity to provide the articles in question as
needed to maintain the national security of the United States.\16\
Congress split the list of factors into two equal parts using two
separate sentences. The first sentence focuses directly on ``national
defense'' requirements, thus making clear that ``national defense'' is
a subset of the broader term ``national security.'' The second sentence
focuses on the broader economy and expressly directs that the Secretary
and the President ``shall recognize the close relation of the economic
welfare of the Nation to our national security.'' \17\ See 19 U.S.C.
1862(d).
---------------------------------------------------------------------------
\14\ 19 U.S.C. 1862(b)(3)(A).
\15\ See 19 U.S.C. 1862(d) (``the Secretary and the President
shall, in light of the requirements of national security and without
excluding other relevant factors . . .'' and ``serious effects
resulting from the displacement of any domestic products by
excessive imports shall be considered, without excluding other
factors . . .'').
\16\ This reading is supported by Congressional findings in
other statutes. See, e.g., 15 U.S.C. 271(a)(1) (``The future well-
being of the United States economy depends on a strong manufacturing
base . . .'') and 50 U.S.C. 4502(a) (``Congress finds that--(1) the
security of the United States is dependent on the ability of the
domestic industrial base to supply materials and services . . .
(2)(C) to provide for the protection and restoration of domestic
critical infrastructure operations under emergency conditions . . .
(3) . . . the national defense preparedness effort of the United
States government requires--(C) the development of domestic
productive capacity to meet--(ii) unique technological requirements
. . . (7) much of the industrial capacity that is relied upon by the
United States Government for military production and other national
defense purposes is deeply and directly influenced by--(A) the
overall competitiveness of the industrial economy of the United
States; and (B) the ability of industries in the United States, in
general, to produce internationally competitive products and operate
profitably while maintaining adequate research and development to
preserve competitiveness with respect to military and civilian
production; and (8) the inability of industries in the United
States, especially smaller subcontractors and suppliers, to provide
vital parts and components and other materials would impair the
ability to sustain the Armed Forces of the United States in combat
for longer than a short period.'').
\17\ Accord 50 U.S.C. 4502(a).
---------------------------------------------------------------------------
In addition to ``national defense'' requirements, two of the
factors listed in the second sentence of Section 232(d) are
particularly relevant in this investigation. Both are directed at how
``such quantities'' of imports threaten to impair national security.
See 19 U.S.C. 1862(b)(3)(A). In administering Section 232 to
``[determine] whether such weakening of our internal economy may impair
the national security,'' the Secretary and the President are required
to ``take into consideration the impact of foreign competition on the
economic welfare of individual domestic industries,'' as well as to and
analyze whether there exist ``serious effects resulting from the
displacement of any domestic products by excessive imports.'' See 19
U.S.C. 1862(d). In certain key product categories, imports of
transformers and transformer components accounted for over 80 percent
of U.S. consumption in 2019. In the case of transformer cores and
laminations, imports have substantially displaced domestic production
of these items. Because these products are the primary market for GOES,
the displacement of domestic production by imports also threatens
threaten the financial viability of the only remaining domestic
producer of GOES.
Two other factors included in the statute that are also
particularly relevant to this investigation are ``loss of skills'' and
``loss of investment.'' See 19 U.S.C. 1862(d). As imports of GOES have
increased, losses of U.S. GOES production capacity have caused a
decline in the skilled workforce needed for the GOES manufacturing
process. Additionally, as a result of their impact on the revenues of
U.S. producers, these imports have mitigated investment in U.S. GOES
production facilities, precluding future sustainable development of
domestic GOES production. Similarly, these imports also create a
disincentive for needed investment in U.S. GOES production facilities;
without this investment, future production of domestic GOES is not
sustainable. These factors are illustrative of a ``weakening of the
internal economy [that] may impair the national security'' as defined
in Section 232.
III. Investigation Process
A. Initiation of Investigation
On May 4, 2020, the Secretary of Commerce announced that he would
initiate an investigation into whether laminations for stacked cores
for incorporation into transformers, stacked and wound cores for
incorporation into transformers, electrical transformers, and
transformer regulators are being imported into the United States in
such quantities or under such circumstances as to threaten to impair
the national security.\18\ Laminations and cores made of GOES are
critical transformer components, and transformers are a key element for
distribution of all types of energy--including solar, nuclear, wind,
coal, and natural gas--across the country. The decision to launch an
investigation under Section 232 of the Trade Expansion Act of 1962, as
amended (19 U.S.C. 1862), followed inquiries and requests from multiple
Members of Congress, a GOES manufacturer, and producers of power and
distribution transformers.
---------------------------------------------------------------------------
\18\ Department of Commerce Press Release, May 4, 2020.
---------------------------------------------------------------------------
On May 11, 2020, the Department officially initiated the
investigation. Pursuant to Section 232(b)(1)(b), the Department
notified Secretary of Defense Mark T. Esper of the investigation and
requested Department of Defense participation as it relates to
methodology, policy questions, and national defense requirements for
these products. Additionally, given that the products subject to this
investigation are used extensively in the electrical grid and critical
infrastructure of the United States, the Department also notified
Secretary of Energy Dan R. Brouillette and Acting Secretary of Homeland
Security Chad F. Wolf. Finally, the Secretary notified United States
Trade Representative Robert E. Lighthizer,
[[Page 64611]]
noting that Department staff will consult with counterparts in the
Office of the United States Trade Representative regarding
methodological and policy questions that arise during the
investigation. (See Appendix A).
On May 19, 2020, the Department published a Federal Register Notice
(See Appendix C--Federal Register, 85 FR 29926) announcing the
initiation of the investigation to determine the effect of imports of
Laminations for Stacked Cores for Incorporation into Transformers,
Stacked Cores for Incorporation into Transformers, Wound Cores for
Incorporation into Transformers, Electrical Transformers, and
Transformer Regulators on the national security. The notice also
announced the opening of the public comment period.
B. Public Comments
In the Federal Register Notice announcing the investigation, the
Department invited interested parties to submit written comments,
opinions, data, information, and advice relevant to the criteria listed
in Section 705.4 of the National Security Industrial Base Regulations
(15 CFR 705.4) as it affects the requirements of national security,
including the following:
(a) Quantity of the articles subject to the investigation and
other circumstances related to the importation of such articles;
(b) Domestic production capacity needed for these articles to
meet projected national defense requirements;
(c) The capacity of domestic industries to meet projected
national defense requirements;
(d) Existing and anticipated availability of human resources,
products, raw materials, production equipment, facilities, and other
supplies and services essential to the national defense;
(e) Growth requirements of domestic industries needed to meet
national defense requirements and the supplies and services,
including the investment, exploration, and development, necessary to
assure such growth;
(f) The impact of foreign competition on the economic welfare of
any domestic industry essential to our national security;
(g) The displacement of any domestic products causing
substantial unemployment, decrease in the revenues of government,
loss of investment or specialized skills, and productive capacity,
or other serious effects;
(h) Relevant factors that are causing or will cause a weakening
of our national economy; and
(i) Any other relevant factors, including the use and importance
of the Products in critical infrastructure sectors identified in
Presidential Policy Directive 21 (Feb. 12, 2013) (for a listing of
those sectors see https://www.dhs.gov/cisa/critical-infrastructure-sectors).
At the request of several parties, and in light of the global
pandemic, the initial public comment period, as well as the rebuttal
period, were extended ten additional days. The department provided an
additional 24 days to submit public comments, with an additional time
period provided for the submission of rebuttals to such comments as
well. The final deadline for the submission of rebuttals to the public
comments July 24, 2020.
The Department received 82 written comments concerning this
investigation, 79 of which were responsive on Regulations.gov for
public review. Parties that submitted comments included members of
industry, representatives of state and local governments, foreign
governments, and other concerned groups.
All 79 comments were available for response during the rebuttal
period. Thirty-four rebuttal comments from industry participants and
other stakeholders were received and 30 were responsive and were posted
on Regulations.gov for public review. All of the appropriate comments
and rebuttals were reviewed and factored into the investigative
process. These responsive public comments received are summarized in
Appendix D, along with a link to the Regulations.gov docket (BIS-2020-
0015), where comments can be viewed in full.
C. Information Gathering and Data Collection Activities
Because this investigation commenced during a pandemic during
which, many public and private sector organizations were shut down or
operating under limited conditions, the Department decided not to hold
a public hearing for this investigation. In lieu of a public hearing,
the Department issued mandatory surveys (See Appendix E) to 87
companies or divisions of companies identified as participating in the
production or distribution of electrical steel, laminations and stacked
and wound cores for transformers, and power and distribution
transformers. Survey responses were received from most of the major
participants in the domestic transformer supply chain. The surveys
collected both qualitative and quantitative information.
These mandatory surveys were conducted pursuant to Section 705 of
the Defense Production Act (DPA) of 1950, as amended (50 U.S.C. 4555),
and collected data on imports, exports, production, capacity
utilization, employment, operating status, global competition, and
financial information. The resulting aggregate data provided the
Department with detailed industry information that is otherwise not
publicly available, which was necessary to conduct a thorough analysis
for this investigation.
Information furnished in the survey responses is deemed
confidential and will not be published or disclosed except in
accordance with Section 705 of the DPA.\19\
---------------------------------------------------------------------------
\19\ Section 705 of the DPA prohibits the publication or
disclosure of this information unless the President determines that
withholding such information is contrary to the interest of the
national defense. Unless or until such a determination is made,
information will not be shared with any non-government entity in
other than aggregate form.
---------------------------------------------------------------------------
D. Interagency Consultation
The Department consulted with the Department of Defense (including
the Office of Industrial Policy and Defense Logistics Agency) regarding
methodological and policy questions that arose during the
investigation. Given the vital role that these products play in the
energy sector and the critical infrastructure of the country, the
Department also consulted with the Departments of Energy (Office of
Electricity) and Homeland Security. In addition, the Department
consulted with the Office of the United States Trade Representative,
given the trade implications of any actions with regard to imports of
these products.
The Department also consulted with other U.S. government agencies
with expertise and information regarding the domestic and global
transformer and GOES industries, including the Department's
International Trade Administration and the U.S. International Trade
Commission.
E. Product Scope of the Investigation
The scope of this investigation includes laminations for
incorporation into stacked cores, stacked cores for incorporation into
transformers, wound cores for incorporation into transformers,
electrical transformers, and transformer regulators. While GOES is not
the direct subject of this investigation, because it is the primary
material used in laminations, stacked cores, and wound cores, it is
included in the scope of products addressed in this report. Products
were examined in accordance with the Harmonized Tariff Schedule of the
United States (HTS) up to the ten-digit level. The products and their
associated HTS code are provided in Figure 1 below.
[[Page 64612]]
Figure III-1--Product Scope of the Investigation
------------------------------------------------------------------------
10 digit HTS Product description
------------------------------------------------------------------------
7226.19.1000........................... Non-Oriented Electrical Steel
(NOES) (300-600mm).
7226.19.9000........................... Non-Oriented Electrical Steel
(NOES) (<300mm).
7225.11.0000........................... Grain-Oriented Electrical Steel
(GOES) (>600mm width).
7226.11.1000........................... Grain-Oriented Electrical Steel
(GOES) (300-600mm).
7226.11.9030........................... Grain-Oriented Electrical Steel
(GOES) (<300mm; <.25mm thick).
7226.11.9060........................... Grain-Oriented Electrical Steel
(GOES) (<300mm; >.25mm thick).
8504.90.9634 (Post 2016), 8504.90.9534 Transformer Laminations
(2015). (Stacked).
8504.90.9638 (Post 2016), 8504.90.9538 Transformer Cores (Stacked).
(2015).
8504.90.9642 (Post 2016), 8504.90.9542 Transformer Cores (Wound).
(2015).
8504.21.0020........................... Liquid-Dielectric Transformer
Under 50KVA.
8504.21.0040........................... Liquid-Dielectric Transformer
50-100KVA.
8504.21.0060........................... Liquid-Dielectric Transformer
100-500KVA.
8504.21.0080........................... Liquid-Dielectric Transformer
500-650KVA.
8504.22.0040........................... Liquid-Dielectric Transformer
650-2,500KVA.
8504.22.0080........................... Liquid-Dielectric Transformer
2,500-10,000KVA.
8504.23.0041........................... Liquid-Dielectric Transformer
10,000-60,000KVA.
8504.23.0045........................... Liquid-Dielectric Transformer
60,000KVA-100,000KVA.
8504.23.0080........................... Liquid-Dielectric Transformer
Over 100,000KVA.
8504.32.0000........................... Dry-Type/Other Transformer 1-
16KVA.
8504.33.0020........................... Dry-Type/Other Transformer 16-
50KVA.
8504.33.0040........................... Dry-Type/Other Transformer 50-
500KVA.
8504.34.0000........................... Dry-Type/Other Transformer Over
500KVA.
9032.89.4000........................... Voltage Regulators.
------------------------------------------------------------------------
Source: United States International Trade Commission and U.S. Department
of Commerce, Bureau of Industry and Security.
IV. Description of the Products Subject to the Investigation
The products subject to this investigation are those that are
critical to the manufacture and functioning of transformers, as well as
the transformers themselves. In particular, this investigation focuses
on transformers and transformer components for which the crucial input
is GOES.
Transformers are passive devices that change (or transform) the
voltage or electrical current level using a magnetic circuit. They are
used to either increase (step-up) or decrease (step-down) voltage to
ensure the correct voltage for a specific electricity use application.
Transformers are available with a wide range of power-handling
capabilities, typically measured in kilo-volt-amperes (kVA), from less
than one kVA, to more than 100,000 kVA (which can also be expressed as
100 mega-volt-amperes where 1 MVA = 1,000 kVA). LPTs can be several
stories tall and weigh hundreds of tons, while transformers for
consumer products may be small enough to fit in your hand. No matter
the size, the basic purpose of any transformer is to transform
electrical power from one voltage to another.
There are many ways in which transformers can be categorized.
Common industry terminology may classify by specific type
(autotransformer, instrument transformer), current type (direct or
alternating), function (step-up, step-down), core type (shell-form or
core-form), or type of installation (pole-mounted, pad-mounted,
underground). The size of a transformer can be measured by the input
voltage (in kilovolts), the output voltage (in kilovolts), or the load
capacity (measured by kilovolt amperes). This report will generally
classify transformers based on their power load handling capacity (in
kVA) as well as their type of dielectric insulation (liquid or dry).
These categorizations were chosen because they correspond with the way
in which the U.S. Census Bureau collects information on imports of
these items. Transformers of most power-handling capacities are subject
to this investigation. The exception is very small transformers (under
1 kVA), such as those typically used in conjunction with power cables
for consumer electronics including laptops and cell phones, as these
generally do not use electrical steel cores.
The most ubiquitous use of transformers is in the electrical grid,
where they are used by electric utilities and power producers for the
transmission and distribution of electricity from power generation
plants to residential, commercial, and industrial customers. In
addition to the electrical grid, large industrial users such as mines
and major manufacturing, and chemical plants, as well as large
commercial users including hospitals, hotels, office buildings, and
airports may connect directly to the transmission grid and utilize
their own transformers to take advantage of lower marginal costs.
Transformers are crucial equipment used throughout the electrical
grid. Power leaves the generator and enters a transmission substation
located at the power plant. This transmission substation uses LPTs to
``step-up'' the generator's voltage to extremely high voltages (155 kV
to 765 kV volts) for efficient transmission over long distances (up to
300 miles). For the electricity to be used by commercial, industrial,
or residential users, it must be ``stepped-down'' by transformers to
distribution voltages (less than 10 kV; a standard line voltage is 7.2
kV at a substation). From there, the electricity is distributed locally
via overhead or sunk power lines before it is further stepped-down by
smaller transformers (such as pole mounted units) to the 240 volts that
is standard household electrical service. Additionally, as noted above,
some large commercial and industrial users may connect directly at
substation transmission levels. The diagram below presents a simplified
depiction of the use of transformers in the electrical grid.
BILLING CODE 3510-33-P
[[Page 64613]]
[GRAPHIC] [TIFF OMITTED] TN18NO21.001
A. Types of Transformers
LPTs generally have power-handling capacities above 100,000 kVA
(100 MVA) and are used to step-up the voltage up to extremely high
levels at power generation sites for efficient transmission over long
distances. They are used again at substations to step-down the voltage
for more local distribution. LPT are also used by manufacturing sectors
that require high voltages in their production processes, such as steel
mills.
[GRAPHIC] [TIFF OMITTED] TN18NO21.002
Small and medium power transformers, which generally have power
handling capacities from 5,000 kVA to 100,000 kVA, are also used
extensively throughout the electrical grid. They are available in a
wide range of voltage ratings and power handling capacities, to meet
the specific needs of consumers. For example, they are used at
substations and at industrial facilities.
Distribution transformers (up to 5,000 kVA) are used to further
step-down the voltage at substations to deliver electricity to
customers. Distribution transformers provide the final voltage
transformation in the electrical grid. While they are energized for 24
hours a day, their load fluctuates throughout the day with changing
energy demands.
Also located along the electric grid are banks of voltage
regulators, which are used to compensate for voltage fluctuation during
power distribution. Voltage regulators play an important role in light
of the increasing use of distributed energy resources such as solar and
wind, which are intermittent.
Transformers can be classified by the material used in core-
insulation (e.g., ``Liquid-dielectric'' or ``Dry-Type''). Cooling is
important because transformers generate heat and pose potential fire or
explosion hazards. Liquid-dielectric transformers consist of the
transformer core placed in a metal sealed container filled with mineral
oil, which serves as a coolant and insulator.
Dry-type transformers have a metal housing for insulation but are
cooled by air convection or fans, or may be encased in resin. Oil-
filled liquid transformers are generally more efficient than dry-type,
which are more limited in their power-handling capacity and size.
However, oil-filled transformers require more maintenance, and because
the liquid may be flammable or toxic, dry-type may be more preferable
in public spaces.
[[Page 64614]]
[GRAPHIC] [TIFF OMITTED] TN18NO21.003
Dry-type transformers are commonly used in light industrial and
commercial applications; some are used indoors or underground. They are
often used in cases in which liquid-dielectric transformers present
unacceptable environmental, explosion, or fire hazards.
Specialized transformers perform specific functions in the electric
grid. For example, instrument transformers step-down currents and
voltages for accurate and reliable measurement by secondary equipment
such as meters, protection relays, and other devices. Another
specialized type of transformer is the autotransformer, which is used
in power transmission systems to interconnect systems operating at
different voltage; this type of transformer can also be used as a
voltage regulators.
Transformers have been in use for over 100 years (Westinghouse
built the first reliable commercial transformer in 1886) and are
becoming more complex as they evolve to become part of the growing
interconnected ``smart grid.'' \20\ The smart grid is an automated
network with a two-way flow of energy and information that is capable
of monitoring and controlling energy metrics between the power plant
and the end user, as well as at the many points in between. To function
as part of the smart grid, transformers must be able to communicate in
real time, be capable of extensive customer interaction, feature remote
digital monitoring, and have the ability to self-diagnose and repair
malfunctions.
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\20\ https://global.abb/group/en/about/history/heritage-brands/westinghouse.
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B. Transformer Construction
Regardless of their size or application, all transformers work
through electromagnetic induction, a process in which a coil of wire
magnetically induces a voltage into another coil of wire in close
proximity to it. The basic structure of a transformer is two coils of
copper wire: The ``primary winding'' and the ``secondary winding.'' The
primary winding takes the power into the transformer, and the secondary
winding delivers the power from the transformer. The difference in
voltage between the primary and secondary windings is achieved by
differences in the number of coil turns in each winding.\21\
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\21\ https://circuitdigest.com/tutorial/transformer-basics.
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The two windings are not in direct contact with one another, but
rather are each wound around a closed magnetic circuit that forms the
core of the transformer. The core is not solid, but is made up of thin
layers, or laminations, usually made of GOES. This layered composition
helps reduce energy losses (eddy flow and hysteresis) within the core.
Core laminations are the main material input in an electrical
transformer and can account for up to 50 percent of a transformer's
cost.\22\
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\22\ https://www.worldofsteel.com/Types%20of%20CRGO.html.
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[[Page 64615]]
[GRAPHIC] [TIFF OMITTED] TN18NO21.004
Electrical transformers are typically produced with either stacked
or wound cores. Stacked cores are most often used in larger
distribution and power transformers, while wound cores are used in
small and medium distribution transformers that step-down the voltage
from the transmission line and provide power. In either case, GOES is
the most common material used.
When used in stacked cores, GOES is sheared or stamped into
individual laminations, which are then stacked together to form the
core. Stacked laminations often resemble letters of the alphabet,
including C, E, L, U, and I shapes. Commonly used core shapes include
E-I, E-E, L, and U-I. When used in wound cores, a continuous length of
GOES is wound around a mandrel multiple times to form the core. Copper
windings (electricity conductors) are wrapped around both stacked and
wound cores.
Transformers can be produced in ``single-phase'' or ``three-phase''
models. A single-phase transformer has one primary and one secondary
set of windings, while a three-phase transformer has three primary and
secondary windings around three core limbs. Most commercial electric
power applications use three-phase transformers, while lower voltage
and distribution level transmissions use single-phase transformers.
There are two typical configurations for the core and windings of a
transformer: Core-form and shell-form. In core-form, the windings are
in a cylindrical shape around the legs of the core. In shell-form, the
windings are wrapped around the center of the core. Core-form
transformers are the most widely used because they are generally
simpler in design and less expensive than shell-form transformers.
Shell form transformers typically use more electrical steel and are
more resistant to short circuit offering an advantage for extra high
voltage applications. For this reason, they are often used in
industrial applications, such as steel mills, where short circuits are
common.
C. Electrical Steel \23\
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\23\ This section draws from USITC's report, Grain-Oriented
Electrical Steel From the People's Republic of China, the Czech
Republic, Germany, Japan, the Republic of Korea, Poland, and the
Russian Federation: Initiation of Antidumping Duty Investigations,
78 FR 65283 (October 31, 2013).
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As noted in the above description of transformer construction, the
key material used in the core of most transformers is GOES; this
application accounts for the majority of GOES consumption. The magnetic
properties of electrical steel are integral to the primary function of
transformers, i.e., converting voltage from one level to another.
Electrical steel is a flat-rolled silicon alloy. The benefits of
adding silicon to steel include increased electrical resistivity, high
permeability, and low hysteresis loss. There are two types of
electrical steel: GOES, also known as Cold-Rolled Grain Oriented Steel
(abbreviated CRGO), and non-grain-oriented electrical steel (NOES),
also known as Cold-Rolled Non-Grain Oriented Steel (abbreviated CRNGO).
GOES is the most energy efficient type of electrical steel used to
transport and transform mechanical energy to electrical energy. Its
primary application is in transformers where energy or core loss is
critical (particularly large and medium-sized electrical power and
distribution transformers. In contrast, NOES is more commonly used in
electric motors and generators, as well as in some smaller
transformers.
GOES is milled to yield exceptionally good magnetic properties. It
can be sold in sheets or strips in fully processed form (annealed by
the manufacturer) or semi-processed (requiring further heat treatment
by purchaser). GOES, which typically contains approximately 3.2 percent
by weight of silicon, is manufactured using specialized rolling and
annealing (heat treatment) processes, which produces grain structures
uniformly oriented in the rolling (lengthwise) direction of the steel
sheet. Compared with NOES, this uniformly oriented grain structure
permits the GOES steel sheets to conduct a magnetic field with a higher
degree of efficiency in the direction of rolling.
1. Types of GOES
GOES is produced in compliance with specifications issued by
standards organizations and various proprietary specifications. For
example, conventional GOES is available in standard gauges
(thicknesses), ranging from 0.007 inch (0.18 mm) through 0.0138 inch
(0.35 mm), and high-permeability GOES is found in two standard
thicknesses (0.23 mm and 0.27mm). Conventional products in the standard
thicknesses are often referred to as U.S. or American Iron and Steel
Institute grades M2 through M6. Thinner gauge GOES is often preferred
[[Page 64616]]
because thinner laminations yield lower core losses in transformers,
despite the added cost for both the steel and the manufacturing of the
transformer core. Within each type of GOES, magnetic characteristics
may vary, with producers manufacturing the same product with differing
average core losses.
In addition to differences in thickness, GOES is produced with
varying levels of magnetic permeability, distinguished by the size and
orientation precision of the grains within the steel. Conventional GOES
has smaller but less precisely oriented grains, while high-permeability
GOES has more precisely oriented but larger grains. High-permeability
products allow a transformer to operate at a higher level of flux
(flow) density than conventional products, thus permitting a
transformer to be smaller and have lower energy operating losses.
[GRAPHIC] [TIFF OMITTED] TN18NO21.005
High permeability GOES is also produced as a domain-refined
(surface-treated) type that has even lower core loss at high flux
density. Domain refinement occurs by using laser scribing, mechanical
scribing or electrolytic etching to scribe thin lines onto the surface
of the steel, which subdivides larger-oriented grains into smaller ones
to produce ``domain-refined GOES'' (DR-GOES). GOES that undergoes laser
scribing does not retain its enhanced magnetic characteristics when it
is annealed (heat treated) to relieve internal stresses. As a result,
laser-scribed GOES (or ``non-heat-proof GOES'') is not suitable for
producing wound-core transformers, which require superior core-loss
properties but must undergo heat treatment to relieve internal stresses
(which increase core losses) accumulated from the manufacturing
process. By contrast, domain-refined GOES produced by mechanical
scribing or electrolytic etching (``heat-proof'' or ``permanent'' DR-
GOES'') retains its enhanced magnetic characteristics, even though
stress-relief treatment. There is no known production of mechanically
scribed or electrolytically-etched heat-proof GOES in the United
States.
2. Amorphous Metal
Amorphous metal transformer cores are an alternative to traditional
cores made from GOES. Amorphous metal, called metglas, is an alloy of
iron that includes boron, silicon, and phosphorous in the form of thin
foil. Produced using rapid solidification of molten alloy (at a rate of
about one million degrees Celsius per second), it differs from GOES in
that it has a random rather than a crystalline structure. While more
expensive than GOES on a per kilogram basis and more labor intensive to
form into cores, the material has the potential to reduce costs in the
long run for utilities over the life of the transformer. Compared to
cores made from GOES, core losses from eddy currents can be 70-80
percent lower in transformers with amorphous metal cores, reducing
their operating costs and improving their energy efficiency. Amorphous
metal is most often used in industrial and distribution transformers
with power handling capacities in the 50 to 1000 kVA range.
D. Transformer Construction
The typical transformer manufacturing process consists of the
following steps:
1. Engineering and design: Design is complex, balancing the costs
of raw materials (copper, steel, and cooling oil), electrical losses,
manufacturing labor hours, plant capability constraints, and shipping
constraints.
2. Core building: The core is the most critical component of a
transformer, and it requires both a highly trained and skilled
workforce and a supply of GOES.
3. Windings production and assembly of the core and windings:
Windings are predominantly copper and have an insulating material.
4. Drying operations: Excess moisture must be removed from the core
and windings because moisture can degrade the dielectric strength of
the insulation.
5. Tank production: A tank must be completed before the winding and
core assembly finish the drying phase so that the core and windings do
not reabsorb moisture.
6. Final assembly: The final assembly must be done in a clean
environment; even a tiny amount of dust or moisture can deteriorate the
performance of a transformer.
7. Testing: Testing is performed to ensure the accuracy of voltage
ratios, verify power ratings, and determine electrical impedances.
V. Importance for Critical Infrastructure and National Security
A. Critical Energy Infrastructure
The Cybersecurity and Infrastructure Security Agency (CISA) has
identified 16 critical infrastructure sectors whose assets, systems,
and networks, whether physical or virtual, are considered so vital to
the United States that their incapacitation or destruction would have a
debilitating effect on security, national economic security, national
public health or safety, or any combination thereof.\24\ One of these
16 sectors is the Energy Sector. CISA has
[[Page 64617]]
determined that the U.S. energy infrastructure fuels the economy of the
21st century. Without a stable energy supply, health and welfare are
threatened, and the U.S. economy cannot function. In fact, CISA notes
that, among the sixteen sectors, the Energy Sector is uniquely critical
because it provides an ``enabling function'' across all critical
infrastructure sectors. The energy infrastructure is divided into three
interrelated segments: Electricity, oil, and natural gas. Items subject
to this investigation form the backbone of the electricity segment.
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\24\ https://www.cisa.gov/critical-infrastructure-sectors.
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The U.S. electricity segment contains more than 9,700 power plants
with 1,200 gigawatts capacity, sourced by coal, petroleum, natural gas,
nuclear, hydroelectric, and renewable energy sources such as wind and
solar.\25\ The number of power plants has increased significantly in
recent years, due primarily to the expansion of solar and wind power
generation. The electricity generated by the plants is processed along
hundreds of thousands of miles of high voltage transmission lines and
millions of miles of local distribution lines through transformers
subject to this investigation. In addition to plant-generated power,
there is an evolution of sorts where distributed energy resources are
allowing energy resources such as solar, wind, and energy storage, to
be owned and operated at the customer level. However, the vast majority
of electric power is in plant-generated and delivered via traditional
means to consumers.
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\25\ EIA, Electric Power Annual, Table 4.1.
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In its Energy-Sector Specific Plan, CISA notes that the failure of
U.S. power infrastructure, and specifically LPTs, could present a
vulnerability to the electric grid. CISA further expresses concern that
the United States heavily depends on overseas manufacturers to meet its
demand for LPTs and that the supply and procurement of LPTs can be
challenging because it can take more than 12 months to replace an LPT
due to its long and complex procurement process and the uniqueness in
construction for the specific voltages and currents at the intended
substation.\26\
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\26\ https://www.cisa.gov/sites/default/files/publications/nipp-ssp-energy-2015-508.pdf.
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While the electrical grid, especially at the BPS level,\27\ has
operated at a high-level of reliability, there is a growing concern
that the ever-expanding list of threats, which could be physical and/or
cyber-related in nature, further increases the grid's vulnerability and
the need for enhanced security. In addition to their long manufacturing
and acquisition lead time, LPTs pose unique vulnerabilities because of
transformer's susceptibility to the serious and evolving threats and
hazards. Single or multiple failures of LPTs are becoming a
significantly greater concern to grid reliability.
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\27\ The North American Electric Reliability Corporation defines
the bulk-power system to consist of all generation components and
transmission system elements generally operating at 100 KV or
higher. See: https://www.nerc.com/pa/Stand/Project%20201017%20Proposed%20Definition%20of%20Bulk%20Electri/bes_phase2_reference_document_20140124_llh.pdf.
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As a result of these concerns, several efforts by the federal
government and electric utility industry have been initiated and are
underway. For example, the North American Electric Reliability
Corporation (NERC) issued the NERC-CIP-14 Standard in 2015, requiring
transmission asset owners to apply risk assessments to identify and
protect transmission stations and substations, as well as their
associated primary control centers. Instability, uncontrolled
separation, or cascading failure within an interconnected transmission
system could result if these assets were rendered inoperable or damaged
as a result of a physical attack.
In addition, the Fixing America's Surface Transportation Act [Pub.
L. No. 114-94 (FAST Act)], signed into law in December 2015, requiring
the DOE to establish a plan for a Strategic Transformer Reserve that
could be tapped in the event of a major disruption to the electric
grid.\28\ DOE's responsive recommendation is that a voluntary industry-
based approach would be more feasible and effective than a national,
Government-owned stockpile of transformers. The DOE report, however,
noted the lack of domestic capacity to produce LPT and the extreme
dependence on foreign suppliers, especially for high-voltage
transmission (>345 kV).\29\
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\28\ https://www.congress.gov/114/plaws/publ94/PLAW-114publ94.pdf.
\29\ DOE Transformer Reserve Study, 2017.
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President Trump signed Executive Order 13920 (E.O. 13920), titled
``Securing the United States Bulk-Power System,'' on May 1, 2020.\30\
The President determined that the unrestricted foreign supply of BPS
electric equipment constitutes an unusual and extraordinary threat to
the national security, foreign policy, and economy of the United
States.
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\30\ https://www.federalregister.gov/documents/2020/05/04/2020-09695/securing-the-united-states-bulk-power-system.
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In this Executive Order, the President declared that threats to the
BPS by foreign adversaries constitute a national emergency. He also
found that as it serves as the backbone of our Nation's energy
infrastructure, the BPS is fundamental to national security, emergency
services, critical infrastructure, and the economy. Transformers
subject to E.O. 13920 include substation transformers, substation
voltage regulators, and instrument transformers, which are key elements
of the BPS. The E.O. notes that the BPS is a target of those seeking to
commit malicious acts against the United States and its people,
including malicious cyber activities, because a successful attack on
the U.S. BPS would present significant risks to the economy and human
health and safety and would render the United States less capable of
acting in defense of itself and its allies.
While BPS electric equipment supplied by potential adversaries
raises immediate concerns, the Secretary of Energy has also noted that
evolving threats facing our critical infrastructure have only served to
highlight the supply chain risks and the need to ensure the
availability of secure components from American companies and other
trusted sources.\31\ DOE is currently undertaking a rulemaking effort,
in consultation with other agencies, to implement the authorities
delegated to the Secretary of Energy in E.O. 13920. E.O. 13920
authorizes the Secretary of Energy to (1) prohibit any acquisition,
importation, transfer, or installation of BPS electric equipment by any
person or with respect to any property to which a foreign adversary or
an associated national thereof has any interest, that poses an undue
risk to the BPS, the security or resiliency of U.S. critical
infrastructure or the economy, or U.S. national security; (2) establish
and publicize criteria for recognizing particular equipment and vendors
in the BPS electric equipment market as ``pre-qualified'' for future
transactions and to apply these criteria to establish and publish a
list of pre-qualified equipment and vendors; (3) in consultation with
heads of other agencies, to identify existing BPS electric equipment in
which a foreign adversary or associated national thereof has an
interest that poses an undue risk to the BPS, the security or
resiliency of U.S. critical infrastructure or the U.S. economy, or U.S.
national security, and develop recommendations to identify, isolate,
monitor, or replace this equipment as appropriate; and (4) establish a
Task Force on Federal Energy Infrastructure Procurement Policies
Related to National Security, which will focus on the coordination of
Federal Government
[[Page 64618]]
procurement of energy infrastructure, the sharing of risk information
and risk management practices, and the development of recommendations
for implementation to the Federal Acquisition Regulatory Council (FAR
Council). DOE and the Department will coordinate efforts to ensure
consistency of rules and supporting program activities.
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\31\ https://www.energy.gov/articles/president-trump-signs-executive-order-securing-united-states-bulk-power-system.
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1. Role of Transformer Manufacturers in Critical Infrastructure
As part of its survey of industry conducted for this investigation,
the Department requested survey recipients to provide information on
which of the 16 critical infrastructure sectors their products support.
Respondents indicated support for all 16 sectors, with the Energy
Sector (not surprisingly) indicated most frequently. As mentioned
above, the Energy Sector is unique among the 16 sectors because it
provides an ``enabling function'' across all critical infrastructure
sectors, and survey responses validated this fact. Other critical
infrastructure sectors that received numerous mentions by survey
respondents were critical manufacturing, commercial facilities,
Government facilities, information technology, chemical sector, defense
industrial base, and food and agriculture (see Figure V-1).
[GRAPHIC] [TIFF OMITTED] TN18NO21.006
By product, all categories were again cited as providing support to
critical technology sectors (see Figure V-2). Most frequently mentioned
were dry-type transformers 16-500 kVA, followed by liquid-dielectric
transformers 60-100 MVA, and liquid-dielectric transformers under 650
kVA.
[[Page 64619]]
[GRAPHIC] [TIFF OMITTED] TN18NO21.007
B. National Security/Defense Requirements
In today's technology-dependent environment, energy requirements
are inseparable from the Department of Defense's (DOD) mission
requirements, whether discussing weapons platforms or the installations
and systems that support those capabilities around the globe. As such,
energy resilience, which enables the capabilities of weapons platforms,
facilities, and equipment, is a critical investment that must be part
of the DOD's research, acquisition, operations, and sustainment
conversations.\32\
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\32\ Department of Defense Annual Energy Management and
Resilience Report (AEMRR) for Fiscal Year 2018, https://www.acq.osd.mil/eie/Downloads/IE/FY%202018%20AEMR.pdf.
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DOD is the largest single energy-consuming entity in the United
States, both within the Federal Government and as compared to any
single private-sector entity. DOD operational and installation energy
consumption represents approximately 80 percent of total Federal energy
consumption, more than sixteen times the total energy consumption of
the next closest Federal agency (the United States Postal Service).\33\
In FY 2018, DOD spent approximately $3.49 billion on installation
energy, of which $2.5 billion was for electricity used to power, heat,
and cool buildings.
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\33\ Id, p. 32.
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The U.S. electrical grid, primarily under the ownership and control
of private organizations, supplies the power required to support DOD
installations, including military bases, arsenals, and laboratories.
This supply is a key part of the ``Defense Critical Electric
Infrastructure,'' which is defined as any electrical infrastructure in
the 48 contiguous States or the District of Columbia that serves a
facility designated by the Secretary of Energy as critical to the
defense of the United States and vulnerable to a disruption of the
supply of electric energy provided to such a facility by an external
provider, but that is not owned or operated by the owner or operator of
such facility.\34\ In 1998, with the issuance of Defense Reform
Initiative #49, the military services were directed to privatize their
utility systems. The Department of Defense's Defense Logistics Agency
Energy acts as the procurement agency for contracting with utilities
for this purpose.\35\
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\34\ https://www.federalregister.gov/documents/2018/10/29/2018-23459/critical-electric-infrastructure-information-new-administrative-procedures.
\35\ https://archive.defense.gov/dodreform/drids/drid49.html.
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The Department of Defense operates 500 installations worldwide,
with nearly 300,000 buildings covering 1.9 billion square feet. Energy
needed to power these fixed installations accounts for nearly 30
percent of DoD's total energy use, and the installations rely
extensively on transformers of various power handling capacities to
distribute electricity at the appropriate voltage level.\36\
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\36\ DOD AEMMR.
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As noted above, DOD relies primarily on commercial power to support
its installations. Commercial power supplies can be threatened by a
variety of events, ranging from natural hazards and physical attacks on
infrastructure (including transformers), to cyber-attacks on networks
and Supervisory Control and Data Acquisition (SCADA) systems.
Disruption of power could affect critical DOD missions involving power
projection, defense of the
[[Page 64620]]
homeland, or operations conducted at installations in the United States
directly supporting warfighting missions overseas.
DOD's efforts to improve the energy resilience of its installations
mainly focuses on backup power generation to compensate when the
commercial grid experiences a disruption. However, emergency power
generation assets are ineffective if the surrounding distribution
system is unable to convey power between the generation asset and final
point of use. Therefore, DOD may also pursue upgrading distribution
system equipment, including transformers and power lines, as a
standalone solution if backup generation is already adequate or as an
integrated solution when new backup power generation assets are
implemented.
In addition to their vital role in the electricity grid to supply
power to military installations, transformers also play an essential
role in supporting military operations. Sophisticated military
equipment, such as missiles, fighter jets, and naval vessels, rely on
transformers of various types and capacities to provide the correct
voltage within subsystems. Additional military applications include
tactical displays and field operations equipment such as mobile power
supplies and reconnaissance equipment. In addition to reliability and
durability, military transformers must meet defense specifications (Mil
Spec) and often must be designed and manufactured to withstand extreme
environmental conditions, such as high humidity, salt spray, sand, high
altitude, shock, and vibration. Military transformers may be specially
encapsulated to withstand these types of harsh conditions.
[TEXT REDACTED].
Due to its importance for certain defense applications, the Defense
Logistics Agency (DLA) has included GOES among its requests for
inclusion in the National Defense Stockpile. In their Fiscal Year 2019
Report to Congress on Stockpile Requirements, DLA Strategic Materials
identified a potential shortfall for GOES of approximately [TEXT
REDACTED]. Per the Strategic and Critical Materials Stock Piling Act
(50 U.S.C. 98 et seq. Sec 14 (b)), shortfalls are estimated under
national emergency planning assumptions consisting of ``a military
conflict scenario consistent with the scenario used by the Secretary of
Defense in budgeting and defense planning purposes.'' In other words,
shortfall amounts are calculated based on surge requirements for the
military engaging in conflict, taking into consideration weapons and
munitions lost and expended during the conflict in an environment of
reduced foreign availability of supplies of strategic and critical
materials. If United States' sole domestic source of GOES were to cease
production, DLA's estimated shortfalls would be larger. DLA Strategic
Materials recommended a [TEXT REDACTED]. The stockpile recommendation
is lower than the estimated requirement due to competing stockpile
needs and budget constraints.
In the industry survey conducted as part of this investigation, the
Department queried participants as to whether their products were
provided, directly or indirectly, for U.S. defense systems,
installations, or known defense end-uses. The majority of survey
respondents were unable to provide specific information in this regard
because most defense-related sales are indirect; instead, respondents
noted that their products (especially liquid-dielectric transformers)
are used to provide power in the national grid that supplies power to
military bases. Most of those that responded to the question with
specifics reported that only a small percentage of sales, about 1-3
percent, involved defense-related uses. Moreover, in most cases, this
was just an estimate, as survey respondents typically did not have
insight into the ultimate end use of their products.
However, some survey respondents were able to provide precise
information on defense and military uses for their products. These
respondents supported every branch of the military, as well as the
Department of Energy/National Labs, the DLA, the State Department,
NASA, the Department of Defense's Missile Defense Agency, and the U.S.
Intelligence Community.
[[Page 64621]]
[GRAPHIC] [TIFF OMITTED] TN18NO21.008
Based on survey responses, dry-type transformers (particularly of
higher power handling capacities) are suitable for inside installations
and thus play an important role in direct defense applications such as
onboard radars, missiles, ships, and aircraft.
[[Page 64622]]
[GRAPHIC] [TIFF OMITTED] TN18NO21.009
No respondent attributed sales of voltage regulators, non-oriented
electrical steel, liquid-dielectric transformer 60,000-100,000 kVA, or
liquid-dielectric transformer over 100,000 kVA to direct defense
industrial base support.
[TEXT REDACTED].
[TEXT REDACTED].\37\ [TEXT REDACTED].
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\37\ https://new.abb.com/news/detail/64657/abb-completes-divestment-of-power-grids-to-hitachi.
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VI. United States' and Global Markets for GOES, Transformers and
Transformer Components
A. GOES Market
The market for GOES is dominated by transformers, particularly
LPTs, which can weigh over 400 tons, and GOES constitutes a significant
portion of this weight. Although large transformers by sheer size
incorporate more GOES by weight, the market for them is small in terms
of units. In contrast, smaller transformers, such as distribution
transformers, utilize less GOES by weight, but they are sold in much
greater volumes and so also provide a significant market for GOES.
A recent report by a market research firm estimated that the global
market for GOES will reach $20.8 billion by 2025, with a compounded
annual growth rate (CAGR) of 5.8 percent. The average annual growth
rate in the United States is estimated to be 4.6 percent over the next
five years (adjusted downward from 5.7 percent due to the impacts of
COVID-19); the market in China will grow at 9.5 percent.\38\
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\38\ https://www.reportlinker.com/p05798466/Global-Electrical-Steel-Industry.html?utm_source=GNW.
---------------------------------------------------------------------------
AK Steel is the sole remaining U.S. supplier of GOES. Another
domestic producer, Allegheny Technologies, Inc. (ATI) stopped
production of GOES in 2016. However, industry reports indicate that Big
River Steel (Osceola, AR), a manufacturer of non-grain oriented steel,
intends to produce high quality GOES in the future, including high
permeability grades (such as Hi-B).\39\
---------------------------------------------------------------------------
\39\ https://bigriversteel.com/products/electrical/.
---------------------------------------------------------------------------
Outside of the United States, there are 13 manufacturers of GOES,
as listed in Figure VI-1.
[[Page 64623]]
[GRAPHIC] [TIFF OMITTED] TN18NO21.010
[TEXT REDACTED].\41\
---------------------------------------------------------------------------
\40\ https://www.corpin.cz/en/arcelorgosteel.html.
\41\ [TEXT REDACTED]
---------------------------------------------------------------------------
A limited number of these global suppliers, such as those from
Japan and South Korea, are capable of producing the high permeability
GOES that the market is demanding in response to current DOE standards.
China is the world's largest producer of GOES but much of its
production is consumed internally, and Chinese firms have not dominated
export markets.
[TEXT REDACTED]
[[Page 64624]]
[GRAPHIC] [TIFF OMITTED] TN18NO21.011
For GOES <600 Mm in width, the total trade in 2019 was $437.6
million, much smaller than GOES >=600 Mm in width, and the major
players were mainly Europen countries.
[[Page 64625]]
[GRAPHIC] [TIFF OMITTED] TN18NO21.012
B. Transformer Laminations and Cores
Most of the major global transformer companies produce laminations
and cores for internal consumption, although manufacture of these items
does not necessarily occur in the same facility in which they are
consumed. However, there are also companies that manufacture these
products for transformer producers. Lamination and core manufacturers
tend to be small companies that produce specialized products, and there
is little information available on them as a distinct industry sector.
Based on data available from GTAA, the biggest players in the world
export market for the category including transformer parts (laminations
and cores but also products not subject to this investigation) \42\ is
China, including Hong Kong. In 2019, of the total $11.3 billion of
trade of transformer parts, China exported $2.8 billion and Hong Kong
exported $2.3 billion; together, China and Hong Kong accounted for 44.9
percent of the total trade. Germany was second, with exports of $924.4
million. Although Canada and Mexico are the main sources for U.S.
imports of transformer cores and laminations, neither country is
significant actors in global exports: Mexico ranked 8th with $283.5
million and Canada ranked 12th with $184.0 million.
---------------------------------------------------------------------------
\42\ Note: At the 6 digit HTS level for which global trade data
are available, this category (8504.90) includes parts and components
unrelated to transformers (e.g., parts of static converters and
inductors). There is no way to determine how much of this trade is
transformer laminations and cores. Therefore, this information
should be considered indicative of general trading patterns only.
---------------------------------------------------------------------------
[[Page 64626]]
[GRAPHIC] [TIFF OMITTED] TN18NO21.013
The leading destination for China's exports of transformer parts
was the United States with $282.4 million total imports in 2019,
followed by India with $256.9 million. The leading destination for Hong
Kong's exports of transformer parts during the same year was also the
United States with $152.6 million, followed by Germany with $77.9
million.
C. Global and U.S. Transformers Market
[TEXT REDACTED]. Typical customers are companies in electricity
generation, transmission, and distribution industries. End-use
customers also include energy-intensive industries such as mining,
chemical manufacturing, and steel and pulp/paper mills, as well as
large commercial facilities.
The global transformer industry has undergone numerous mergers,
acquisitions, consolidations over the past several decades, resulting
in fewer, larger players that offer a wider product range and are able
to benefit from economies of scale. During the consolidation process,
many manufacturers moved their production offshore (e.g., Mexico,
India, Colombia), taking advantage of lower labor costs, lower labor
and environmental standards, and access to local markets with rapidly
increasing demands for electricity.\43\ Mexico, in particular, has
become a significant player in transformer manufacturing; among the
global transformer manufacturers with production facilities in Mexico
[TEXT REDACTED].
---------------------------------------------------------------------------
\43\ Large Power Transformers and the U.S. Electric Grid, DOE,
2014.
---------------------------------------------------------------------------
In addition to these large global players, in the United States
there are a number of smaller companies that manufacture transformers
of various power-handling capacities. These include [TEXT REDACTED].
In its most recent market assessment, Global Market Insights
estimated the global transformer market to reach $80 billion by 2024,
assuming a CAGR of 6.5 percent. Key markets for transformers are those
with rising electricity demands and investments in power distribution
infrastructure--namely, the Asia/Pacific region, Africa, and the Middle
East. The greatest market potential is in emerging markets such as
these; 15 percent of the world's population does not yet have access to
electricity.\44\
---------------------------------------------------------------------------
\44\ Draws from https://www.firstresearch.com/industry-research/Transformer-Manufacturing.html (Dun & Bradstreet).
---------------------------------------------------------------------------
In contrast, the U.S. market is mature, and demand for transformers
is largely based on upgrades and replacements of aging infrastructure,
including efforts to install smart grids to increase energy efficiency.
The average transformer in the United States is 38 years old, with 70
percent of U.S. transformers older than 25 years.\45\ New transformers
are also needed to distribute electricity from the growing number of
renewable energy generation plants. With over 9,000 power plants, 1.2
terawatts of power generating capacity, and 360,000 miles of high
voltage transmission lines, the United States remains one of the
largest markets for transformers.
---------------------------------------------------------------------------
\45\ DOE LPT Study, 2014 update.
---------------------------------------------------------------------------
Trade data available through GTA show the major players by country
in export markets for transformers of various power handling
capacities. While only available at broad (6 digit HTS) product
categories, these data are useful to show the relative global export
market sizes and which countries dominate exports in each broad
segment.
Among all transformer categories, the product with the greatest
value of world exports is the liquid-dielectric transformers with a
handling capacity of
[[Page 64627]]
more than 10,000 kVA (HTS 8504.23). This category includes large power
transformers, as well as medium sized power transformers and larger
distribution transformers. It accounted for nearly 45 percent of total
world trade in transformers, based on average annual value of global
exports over the 2014-2019 period. In this category, China is the top
exporter with an average annual export value of $893.9 million,
followed by South Korea with $635.9 million, and Germany with $371.8
million.
For liquid-dielectric transformers with smaller power handling
capacities (distribution transformers, HTS 8504.21 and 8504.22), as
well as mid-sized dry-type transformers (HTS 8504.32 and 8504.33),
Mexico is a major exporter. Virtually all of Mexico's transformer
exports are destined for the United States.
[GRAPHIC] [TIFF OMITTED] TN18NO21.014
[[Page 64628]]
[GRAPHIC] [TIFF OMITTED] TN18NO21.015
D. United States Transformers Market
In the United States, there are about 250 establishments involved
in transformer manufacturing (including units of companies with
multiple locations), with a combined annual revenue of about $5 billion
according to Global Market Insights. The National Electrical Equipment
Manufacturers Association (NEMA) is the major sector-specific trade
association that represents companies in this industry. NEMA states
that there are over two dozen companies and over 15,000 employees
involved in transformer manufacturing in the United States.\46\
---------------------------------------------------------------------------
\46\ NEMA Public Comments.
---------------------------------------------------------------------------
Transformer manufacturing is most highly concentrated in
Mississippi, Wisconsin, Virginia, North Carolina, and California. The
industry is highly regulated by local, state, and federal agencies for
environmental protection reasons, as well as to ensure workplace
safety. DOE sets energy efficiency standards for distribution
transformers,
[[Page 64629]]
with the standards last increased to achieve stricter efficiency in
2016.\47\
---------------------------------------------------------------------------
\47\ https://www.researchandmarkets.com/reports/4376152/transformer-manufacturing.
---------------------------------------------------------------------------
The industry is made up of large companies, such as GE
(headquartered in the United States but with most transformer
manufacturing facilities abroad) and ABB (now called Hitachi ABB Power
Grids), which offer a variety of transformer products to utilities and
industrial customers. In addition, there are numerous small companies
that manufacture specialty transformers and niche products to
industrial and consumer products customers. However, the 50 largest
companies account for 90 percent of industry revenue.\48\
---------------------------------------------------------------------------
\48\ https://www.researchandmarkets.com/reports/4376152/transformer-manufacturing.
---------------------------------------------------------------------------
According to the Census Bureau, in 2018 (the most recent year for
which data are available), the U.S. power, distribution, and specialty
transformer manufacturing industry employed 19,227 people, operated in
285 locations, and totaled $6.15 billion in revenue. The Census Bureau
classifies data using the North American Industry Classification System
(NAICS) codes. Because the NAICS code representing power, distribution,
and specialty transformer manufacturing is broader and more inclusive
than the scope of this investigation, the data below should be
interpreted to represent industry trends.
[GRAPHIC] [TIFF OMITTED] TN18NO21.016
[[Page 64630]]
[GRAPHIC] [TIFF OMITTED] TN18NO21.017
BILLING CODE 3510-33-C
Imports account for about 35 percent of the U.S. market for
transformers (of all power handling capacities combined); primary
sources of imports are Mexico, Canada, South Korea, and China. About 10
percent of U.S. production is exported, mainly to Mexico and Canada.
With regard to specific subsectors of the transformer industry,
there are few companies worldwide that manufacture LPTs; in the United
States, as previously discussed, there are six manufacturers but their
capability is limited. Distribution transformers are produced by a
greater number of companies, including U.S. manufacturers.
DOE has gathered extensive information about the distribution
transformer market as a result of the energy conservation standards
that the Energy Efficiency and Renewable Energy (EERE) Office is
required to set under the Energy Conservation and Policy Act of 1975,
as amended. DOE determined that there is significant domestic
manufacturing of these products, finding that 75 percent of the
employees who work for manufacturers that provide medium-voltage dry-
type transformers are located domestically.\49\
---------------------------------------------------------------------------
\49\ DOE, EERE, Technical Support Document (TSD), Ch. 12,
Manufacturer Impact Analysis, filed in Docket No. ERE-2010-BT-STD-
0048 (Apr. 2013), at 12-48.
---------------------------------------------------------------------------
The Edison Electric Institute (EEI), which represents investor-
owned electric companies that provide power to about 220 million
Americans, estimates that its members have procured about four million
transformers, at a total cost of more than $20 billion, over the last
five years. The vast majority of these were distribution transformers.
EEI estimates that investments in the grid will continue at similar
levels in the coming years. EEI members also reported that transformers
were sourced both domestically and internationally, with a majority of
the reported distribution transformer purchases sourced
domestically.\50\
---------------------------------------------------------------------------
\50\ EEI et al. Public Comments.
---------------------------------------------------------------------------
VII. U.S. Production Capabilities, Industry Health and Competitiveness,
and the Impact of Imports on National Security for Transformer
Component Manufacturers
A. Introduction
This chapter evaluates the state of U.S. production capabilities,
industry health and competitiveness, and the impact of imports on
national security for GOES, transformer lamination, and transformer
core manufacturers. In particular, it presents data on U.S. GOES
production, as well as production of key transformer components
primarily composed of GOES: Transformer laminations, stacked cores, and
wound cores.
B. Grain-Oriented Electrical Steel
GOES is a highly specialized, technically challenging product that
requires dedicated equipment, advanced manufacturing process know-how,
and well-trained, experienced employees. This product is absolutely
critical to the performance of transformers, as it is the key material
used in transformer cores, which constitutes the primary market for
GOES.
AK Steel is the only domestic producer of GOES.\51\ The company,
then known as Armco Steel, invented and introduced GOES products to the
[[Page 64631]]
market in 1926.\52\ Another manufacturer, Allegheny Ludlum, a
subsidiary of Allegheny Technologies, Inc. (ATI), ceased manufacturing
of GOES in 2016, with a loss of 350 jobs. [TEXT REDACTED] \53\
---------------------------------------------------------------------------
\51\ Paul J. Bough, ``ATI to Permanently Close Midland, Bagdad
Metal Plants,'' Pittsburgh Business Times, October 25, 2016, https://www.bizjournals.com/pittsburgh/news/2016/10/25/ati-to-permanently-close-midland-bagdad-metals.html. Another U.S. company, Big River
Inc. (Osceola, Arkansas) has indicated an intention to enter the
GOES market. The company currently produces a wide variety of non-
grain oriented steels for motor laminations. It has invested in
plant equipment and infrastructure to expand production to include
high permeability grain-oriented electrical steels. It also has
expressed interest in utilizing the facility at which Orb Steel
formerly manufactured grain oriented electrical steel in the United
Kingdom (owned by Tata of India, which is attempting to sell the
plant). However, the company's production capacity and product range
is unknown at this time so cannot be counted as domestic production
capability.
\52\ https://www.aksteel.com/our-products/electrical-steel/grain-oriented-electrical-steels.
\53\ [TEXT REDACTED].
---------------------------------------------------------------------------
AK Steel melts, rolls, and finishes electrical steel at its Butler
Works facility in Butler, Pennsylvania (which employs about 1,300
employees; this plant also processes other rolled steel products
including Non-Grain Oriented Electrical Steel) and finishes electrical
steel at its Zanesville Works plant in Zanesville, Ohio (which employs
about 100 employees). However, electrical steel represents only a small
percentage of AK Steel's business, accounting for [TEXT REDACTED] of
revenues (the automotive industry is AK Steel's primary customer). AK
Steel was acquired by Cleveland Cliffs Inc., the nation's largest
producer of iron ore pellets, in March 2020.\54\
---------------------------------------------------------------------------
\54\ https://www.clevelandcliffs.com/English/news-center/news-releases/news-releases-details/2020/Cleveland-Cliffs-Completes-Acquisition-of-AK-Steel/default.aspx.
---------------------------------------------------------------------------
While still a leader in the domestic market, AK Steel's electrical
steel operations are in poor financial condition, in part due to years
of pressure from lower-cost foreign imports. In his testimony before
the Congressional Steel Caucus in March 2020, Lourenco Goncalves, the
President & CEO of Cleveland Cliffs, warned that the company would be
forced to close the Butler and Zanesville facilities, both of which are
unprofitable, unless the U.S. Government were to take action to limit
imports of GOES in the form of transformer laminations and cores.\55\
If AK Steel's GOES operations were to close, the United States would
lack the ability to produce transformers of any power handling capacity
without relying on foreign sources for the key material that is
essential to their operation and efficiency.
---------------------------------------------------------------------------
\55\ https://www.butlereagle.com/article/20200306/NEWS12/200309971.
---------------------------------------------------------------------------
The charts below present the current status of AK Steel specific to
several important industry measures.
------------------------------------------------------------------------
------------------------------------------------------------------------
[TEXT REDACTED]
------------------------------------------------------------------------
[TEXT REDACTED].\56\ [TEXT REDACTED] \57\ [TEXT REDACTED]
------------------------------------------------------------------------
[TEXT REDACTED]
------------------------------------------------------------------------
[TEXT REDACTED].\58\
------------------------------------------------------------------------
[TEXT REDACTED]
------------------------------------------------------------------------
[TEXT REDACTED]
------------------------------------------------------------------------
---------------------------------------------------------------------------
\56\ [TEXT REDACTED].
\57\ [TEXT REDACTED].
\58\ [TEXT REDACTED].
---------------------------------------------------------------------------
[TEXT REDACTED].59 60 [TEXT REDACTED] \61\ [TEXT
REDACTED].\62\ [TEXT REDACTED].
---------------------------------------------------------------------------
\59\ U.S. Department of Commerce, Bureau of Industry and
Security, Section 232 Investigation on Impact on National Security
of Imports of Steel, 2017.
\60\ [TEXT REDACTED].
\61\ Ibid.
\62\ Ibid.
---------------------------------------------------------------------------
[TEXT REDACTED]. As a result of its inadequate investment, AK Steel
says it will not be able to innovate in order to keep pace with the
latest production technology or be able to meet increasingly stringent
DOE efficiency standards. AK Steel states (and transformer companies
validate) that the company can make high-permeability GOES products
that have very low losses and are highly efficient. However, if the DOE
increases its efficiency standards to require more high-permeability
GOES, AK Steel would likely need to invest in more capacity to meet
U.S. demand. Under current market conditions and pricing, AK Steel
claims it cannot justify investments to achieve such additional
capacity.\63\
---------------------------------------------------------------------------
\63\ AK Steel Public Comments.
------------------------------------------------------------------------
-------------------------------------------------------------------------
[TEXT REDACTED]
------------------------------------------------------------------------
------------------------------------------------------------------------
-------------------------------------------------------------------------
[TEXT REDACTED]
------------------------------------------------------------------------
1. U.S. GOES Production, Consumption and Import Penetration
[TEXT REDACTED].
------------------------------------------------------------------------
-------------------------------------------------------------------------
[TEXT REDACTED]
------------------------------------------------------------------------
The United States imported about 27,000 metric tons of GOES in
2019, for which Japan and Korea were the main sources. Imports of GOES
in 2019 were dramatically lower than in 2018 (down 56 percent), a
result of 25 percent tariffs imposed on imported GOES from most
locations (Steel 232 tariffs). However, the steel tariffs did not
achieve the intended result of increased production and consumption of
domestic GOES.
BILLING CODE 3510-33-P
[[Page 64632]]
[GRAPHIC] [TIFF OMITTED] TN18NO21.018
[[Page 64633]]
[GRAPHIC] [TIFF OMITTED] TN18NO21.019
[[Page 64634]]
[GRAPHIC] [TIFF OMITTED] TN18NO21.020
Thus, based on production and trade data for GOES (presented in
Table VII-11), imports accounted for less than 20 percent of domestic
consumption (on a tonnage basis) in 2019. This is down from a high of
37 percent in 2017, prior to imposition of the steel tariffs. On a
value basis, penetration is even lower, at 13 percent. These simple
calculations do not present an accurate picture of the dependence of
the domestic transformer industry on imported GOES, however, as will be
discussed in the section analyzing suppliers to U.S. transformer
manufacturers provided in the BIS industry survey.
2. Analysis of BIS Survey Supplier Data: GOES
The Department's industry survey provided additional data and
insight on domestic consumption of GOES. Thirty-nine survey respondents
reported that they directly sourced GOES and provided details on their
suppliers and purchases. The aggregated amount of GOES that they
procured on an annual basis was relatively stable between 2015 and
2019, [TEXT REDACTED]. This figure is roughly consistent with estimates
for domestic GOES demand. Moreover, the total amount supplied by AK
Steel as reported by survey respondents is consistent with that
company's GOES production data. This data indicates that the
Department's survey accurately captured most of the market.
The survey respondents reported obtaining GOES from a wide variety
of global suppliers. Purchases were made from suppliers in Japan,
China, Mexico, Germany, Russia, Canada, France, Brazil, Poland, and
South Korea, as well as the United States. In addition to the steel
mills that produce GOES sheets in coils, some respondents included in
their responses information on purchases from suppliers that provide
GOES in slightly more processed forms. These suppliers typically start
their production with electrical steel sourced from a steel mill
producing electrical steel and perform additional processing such as
cutting, slitting, stamping, and/or coating. In this regard, the line
between GOES and transformer laminations is seemingly quite indistinct,
as other survey recipients recorded purchases from these same suppliers
under the ``laminations'' category.
------------------------------------------------------------------------
-------------------------------------------------------------------------
[TEXT REDACTED]
------------------------------------------------------------------------
Four GOES suppliers accounted for 93 percent of purchases by the
survey population in 2019. [TEXT REDACTED]. The remainder of the market
shifted considerably among other players, with the most significant
development the exit of ATI (Allegheny Ludlum) from the market in 2016.
[TEXT REDACTED].
------------------------------------------------------------------------
-------------------------------------------------------------------------
[TEXT REDACTED]
------------------------------------------------------------------------
[TEXT REDACTED].
[TEXT REDACTED].
[TEXT REDACTED].
[TEXT REDACTED].
3. Sufficient Quantity and Quality of Domestic GOES
A number of transformer companies have indicated, through their
public comments, through the Section 232 steel tariff exclusion
process, and through survey responses, that the sole domestic source of
GOES (AK Steel) lacks the capacity to meet the domestic demand for the
full range of GOES products. U.S. consumption of GOES is estimated at
approximately 220,000 metric tons per year, [TEXT REDACTED].\64\
However, AK Steel's stated capacity does not take into consideration
the production of variable grades of GOES. For example, much of the
company's production is of conventional grades of GOES (M class); its
production capacity for higher grades is limited.
---------------------------------------------------------------------------
\64\ Core Coalition Public Comments.
---------------------------------------------------------------------------
In its public comments, the Core Coalition noted that although AK
Steel is widely recognized in the industry as a supplier of high-
quality GOES. However, it is a high-cost supplier compared to foreign
sources, which the Core Coalition attributes to the company's lack of
capital investment and its continued use of obsolete production
equipment and processes. AK Steel notes that the Department's
[[Page 64635]]
antidumping investigations have found that foreign GOES manufacturers
sell at unfair prices (dumping) or are subsidized by their governments.
The European Union has found AK Steel practices dumping.
In addition, AK Steel does not manufacture or offer an intermediate
grade of GOES, called MOH, which is widely available from suppliers in
South Korea, Japan, and China. While AK offers a higher grade GOES that
can be used instead of MOH, it is more expensive and is not optimal for
use in certain standard-issue transformers where GOES price weighs more
heavily than energy efficiency in sourcing decisions.
Another concern expressed by domestic transformer manufacturers is
the maximum width of AK's Steel's product. The company does not produce
steel wide enough (>932mm) to form the laminations and cores of larger
transformers. According to the technical specifications on AK Steel's
website, the maximum width of its domain-refined products (TRAN-COR) is
920mm.\65\ While two pieces of steel can be patched together, this
process leads to increased production costs and loss of efficiencies in
the core.\66\
---------------------------------------------------------------------------
\65\ https://www.aksteel.eu/files/downloads/TRAN-COR_H_%20Grain_Oriented_Electrical_Steel.pdf.
\66\ Public comments of Domestic Transformer Producers.
---------------------------------------------------------------------------
Many transformer companies submitting public comments during the
investigation indicated that AK Steel's lack of capital investment over
many years has affected the company's ability to supply the highest
grades of steel grades that steel transformer manufacturers prefer to
use in the cores of distribution transformers subject to DOE energy
standards. In addition, in general, utility companies are increasingly
seeking to install transformers with high efficiency/lower losses (that
tend to require higher grades of GOES) that reduce costs and are
environmentally friendly. For example, European and Asian manufacturers
offer a high permeability GOES called HI-B (originally developed by
Nippon Steel of Japan but licensed the technology to other
companies).\67\
---------------------------------------------------------------------------
\67\ Public comments of Domestic Transformer Producers.
---------------------------------------------------------------------------
A summarized list of concerns with AK Steel's capabilities and
capacity expressed through the public comments process is provided in
the table below.
[[Page 64636]]
[GRAPHIC] [TIFF OMITTED] TN18NO21.021
[[Page 64637]]
[GRAPHIC] [TIFF OMITTED] TN18NO21.022
[TEXT REDACTED].\68\
---------------------------------------------------------------------------
\68\ Joe Paladino Technical Advisor, DOE Office of Electricity,
in written comments to BIS submitted on 9/21/202.
---------------------------------------------------------------------------
A number of transformer manufacturers indicated that the sole
domestic source of GOES does not offer the full range of efficient
GOES, with the result that the manufacturers must seek foreign
suppliers. For example, transformer manufacturers indicated that they
are unable to obtain permanent, heat resistant domain-refined grain
oriented steel (PDR GOES) from the sole domestic manufacturer.\69\ DOE
energy efficiency standards for distribution transformers that came
into effect in 2016 have reduced demand for lower-permeability,
conventional grades of GOES, and increased the demand for high grades,
such as PDR-GOES. PDR-GOES is capable of being annealed after core
production while retaining its domain-refined properties, which is
important for use in wound cores often used in distribution
transformers.\70\ Nippon Steel of Japan is recognized as the primary
source of this product.
---------------------------------------------------------------------------
\69\ For example, in its public comments, Central Moloney, a
domestic manufacturer of distribution transformers, expressed
concern over the quality of AK Steel's GOES. They said that the
company's manufacturing equipment and processes are antiquated, and
it lacks the capability to produce electrical steel that it prefers
to use to meet DOE efficiency standards for distribution
transformers--namely Permanent Domain-Refined GOES (PDR). In
addition, tariff exclusion requests from Sumitomo, ABB, Eaton/
Cooper, and SPX cited lack of domestic capabilities.
\70\ https://Agmetalminer.com/tag/grain-oriented-electrical-steel/.
---------------------------------------------------------------------------
[TEXT REDACTED]. However, while there is some degree of
interchangeability among different grades of GOES in transformer core
construction, doing so could result in higher core losses/decreased
efficiencies and/or require a larger size transformer. As a result,
using non-permanent DR-GOES in lieu of PDR-GOES could affect the
competitive position of the transformer manufacturer when bidding for
contracts.\71\
---------------------------------------------------------------------------
\71\ See, e.g., SPX Exclusion Request.
---------------------------------------------------------------------------
This apparent deficiency in U.S. production capabilities for GOES
with superior magnetic qualities helps explain continued imports of
GOES (especially from Japan) despite the additional cost due imposition
of tariffs. In fact, the Department has granted some requests for
exclusion from the 25 percent tariffs on imported steel due to lack of
domestic capability of the particular product grade. Additionally, some
imports of GOES from South Korea and Brazil continue to be economical
because the Section 232 remedy resulted in a quota, rather than tariffs
for steel from those countries.
While just a rough estimate, the average unit value by country
(based on value imports divided by unit imports) is broadly
illustrative of the varying grades of GOES from different suppliers.
Other than the United Kingdom, which is not a major source of GOES
imports, GOES imported from Japan has an average unit value
significantly higher than from other sources. This suggests that Japan
is the source of the highest grades GOES imported into the United
States.
[[Page 64638]]
[GRAPHIC] [TIFF OMITTED] TN18NO21.023
BILLING CODE 3510-33-C
C. Laminations and Cores
Transformer lamination and core producers make up the primary
customer base for GOES suppliers. There are very few companies in the
United States that manufacture only transformer laminations and cores;
some major transformer companies produce laminations and cores for in-
house use in their transformers. Manufacture of these critical
transformer components requires expensive, specialized equipment which
can only produce laminations within a specific size range. This limits
the ability of independent companies to offer laminations in the varied
sizes required across transformer product categories. Over the past few
years, there has been a marked decline in domestic manufacturing of
laminations and cores (by both transformer companies and independent
producers), and a movement of production offshore (especially to Canada
and Mexico). A corollary to the movement of lamination and core
manufacture out of the United States is the loss of a potential
domestic market for AK Steel's GOES.
Because electrical steel accounts for such a large percentage of
the cost of transformer laminations and cores (averaging about 60
percent for the surveyed companies), the 25 percent import tariff
raised material costs and decreased transformer manufacturers' ability
to compete. The CEO of one of the remaining domestic producers of these
items, Orchid Monroe LLC (Wisconsin), stated that imported laminations
and cores often cost less than the price at which its company can
procure domestic electrical steel, without any processing or
manufacturing costs included.\72\
---------------------------------------------------------------------------
\72\ Public Comments from Gordon Bibby, Orchid Monroe LLC.
---------------------------------------------------------------------------
Global transformer companies with multiple facilities have adapted
to changes in raw material prices by shifting their lamination and/or
core production or sourcing offshore in order to continue to utilize
foreign-origin GOES without the price premium for domestically produced
GOES. Smaller companies that specialize in these products either moved
their operations offshore or ceased production.
The trend toward moving lamination production offshore occurred
prior to the Section 232 steel tariffs, but the situation worsened
after their imposition. The expansion of core-making capacity in Canada
and Mexico began in the mid-2010s, at which time the United States had
initiated antidumping investigations on GOES from many foreign sources.
In the antidumping investigations conducted by the Department, many
foreign suppliers of GOES were found to be selling at less than fair
value, or in the case of China, with the benefit of government
subsidies. However, the International Trade Commission did not find
material injury to U.S. industry was not found, no duties were
imposed.\73\ Despite this, partly to avoid potential duties,
transformer and transformer component manufacturers began to shift
production offshore where they are able to use foreign origin GOES
without the risk of increasing costs due to the imposition of duties.
---------------------------------------------------------------------------
\73\ See Grain-Oriented Electrical Steel from Germany, Japan,
and Poland, Inv. Nos. 731-TA-1233, 1234, and 1236, USITC Pub. 4491
(Sep. 2014), at 2.
---------------------------------------------------------------------------
Another factor in the movement of core and lamination toward
offshore outsourcing was the new DOE energy efficiency standards for
distribution transformers that were implemented in 2016. To meet these
standards, transformer companies had to redesign their products,
including the choice of electrical steel and core construction. [TEXT
REDACTED].\74\ [TEXT REDACTED].\75\
---------------------------------------------------------------------------
\74\ [TEXT REDACTED].
\75\ [TEXT REDACTED].
---------------------------------------------------------------------------
As a result, there are very few remaining domestic producers of
laminations and cores. The Department's survey included responses from
10 small businesses in the United States that reported production of
laminations, stacked core, and/or wound cores using GOES. The table
below presents the state of transformer lamination and core
manufacturing in the United States by these non-captive producers.
------------------------------------------------------------------------
-------------------------------------------------------------------------
[TEXT REDACTED]
------------------------------------------------------------------------
[TEXT REDACTED]. Moreover, analysis of these companies' financial
reports reveals additional weaknesses.
[[Page 64639]]
Respondents were assigned a comprehensive financial risk score by the
Department, which incorporated yearly scores and trends in financial
health. Based on this scorecard, respondents were categorized as low/
neutral risk, moderate/elevated risk, or high/severe risk.\76\
---------------------------------------------------------------------------
\76\ For how BIS assessed financial health, see note [45],
infra.
------------------------------------------------------------------------
-------------------------------------------------------------------------
[TEXT REDACTED]
------------------------------------------------------------------------
All of the companies noted in their survey responses that they face
serious negative impacts from foreign competition. Three of the 10 have
shut down their domestic operations in recent years [TEXT REDACTED]. A
fifth company has reduced its capacity in an attempt to return to
profitability. The five companies remaining have had to increasingly
rely on niche markets, including aerospace and defense, to counter the
loss of demand from other customers (which have either shifted sourcing
or are themselves impacted by foreign competition).
Among the domestic laminations and core manufacturers that have
been negatively affected is [TEXT REDACTED].
[TEXT REDACTED].
[TEXT REDACTED].
As mentioned above, in addition to these specialized manufacturers,
several transformer companies produce laminations and/or cores in the
United States for their own internal consumption. [TEXT REDACTED].
These captive producers, too, have changed production and sources for
laminations and cores, either completely or partially outsourcing.
[TEXT REDACTED].
[TEXT REDACTED]. The new company (80 percent owned by Hitachi and
20 percent by ABB) is called Hitachi ABB Power Grids.\77\ Although
Hitachi's long-term plans for the facility are unknown, the sale may
impact domestic production of laminations and cores.
---------------------------------------------------------------------------
\77\ https://www.hitachi.com/New/cnews/month/2020/07/f_200701.pdf.
---------------------------------------------------------------------------
1. Lamination Suppliers
The lack of domestic production capability is validated by the
lamination and core supplier data provided by survey recipients.
Twenty-two survey participants reported sourcing stacked laminations
for use in transformer cores. They sourced laminations from suppliers
in a variety of countries, including the United States, South Korea,
Mexico, Canada, Turkey, Italy, and India.
In 2019, laminations with a total value of $40.2 million were
sourced by surveyed companies.\78\ Of this $40.2 million, less than 12
percent came from domestic suppliers, while 88 percent were from
foreign sources. [TEXT REDACTED].
---------------------------------------------------------------------------
\78\ This figure exceeds the value of imports of laminations
(HTS 8504.90.9634) according U.S. Census trade statistics, which was
$33 million in 2019; purchases in an annual period and export
shipments in an annual period do not necessarily match.
------------------------------------------------------------------------
-------------------------------------------------------------------------
[TEXT REDACTED]
------------------------------------------------------------------------
[TEXT REDACTED].\79\ [TEXT REDACTED]. In addition to these two
companies, survey respondents reported several other suppliers from
Mexico along with minor suppliers located in South Korea, Italy,
Turkey, India, and China.
---------------------------------------------------------------------------
\79\ https://magneticsmag.com/jfe-gains-foothold-in-na-with-acquisition-of-cogent-power-from-tata-steel/.
---------------------------------------------------------------------------
It is clear from respondents' replies to the supplier question that
there is an ambiguity between what is considered GOES and what is
considered a lamination; data from the survey show that 60 percent of
the value of laminations is accounted for by the cost of GOES. Among
the suppliers listed, as noted earlier, there is overlap between the
two categories. [TEXT REDACTED].
2. Stacked Core Suppliers
Outside of captive production by several transformer manufacturers,
16 transformer companies participating in the Department's survey
procured a total of $114.7 million worth of stacked cores in 2019.
Their suppliers were located in Canada, Mexico, Italy, and China, as
well as the United States. Of the $114.7 million total, [TEXT
REDACTED]. The other leading core suppliers were [TEXT REDACTED]. As
with the lamination sector, this would mean that foreign fabricated
cores could account for over 80 percent of the future market.
------------------------------------------------------------------------
-------------------------------------------------------------------------
[TEXT REDACTED]
------------------------------------------------------------------------
As noted above, Cogent Power was recently purchased by JFE Shoji.
This Japanese steel trading company also acquired an unspecified
interest in another leading source of stacked cores, [TEXT REDACTED].
[TEXT REDACTED], several Chinese companies were minor suppliers of
stacked cores.
3. Wound Core Suppliers
Twenty-nine respondents to the Department's survey indicated that
they procured wound cores for use in manufacturing transformers during
the 2015-2019 period. The total value of the wound cores that these
companies purchased increased markedly in the last three years of the
time period, from $132 million in 2017 to $410 million in 2019. The
increase may be because wound cores are often used in distribution
transformers that are subject to the DOE energy efficiency standards.
PDR-GOES, which is not produced in the United States, is desirable for
use in wound cores because it is capable of withstanding the annealing
process.
By far the leading source of wound cores for the survey sample was
[TEXT REDACTED].
[TEXT REDACTED] mentioned that make up the other 25 percent of
consumption are domestic companies that have shut down their U.S.
facilities since 2019.
4. U.S. Imports of Laminations and Cores
U.S. import statistics affirm the Department's survey data with
regard to the dominant role that foreign sources play in the United
States domestic transformer market. The dramatic increase in imports of
these products, particularly from Canada has resulted in the
displacement of U.S. production of transformer components.
BILLING CODE 3510-33-P
[[Page 64640]]
[GRAPHIC] [TIFF OMITTED] TN18NO21.024
[[Page 64641]]
[GRAPHIC] [TIFF OMITTED] TN18NO21.025
U.S. imports of transformer laminations rose from $18 million in
2017 to $33 million in 2019, with most of the increase due to imports
from Canada. For stacked and wound transformer cores, imports rose from
$22 million in 2015 to $167 million in 2019--a 650 percent increase--
with Canada and Mexico accounting for more than 95 percent of the total
imported. Data for the first six months of 2020 indicate that the trend
toward increased imports is continuing. As domestic demand for
laminations and cores has not increased, this surge in imports
represents displaced domestic production.
The United States-Mexico-Canada Agreement (USMCA) establishes a
country of origin (COO) rule for transformers and transformer
components, including laminations and cores. These rules of origin,
which will come into force in five years (2025), will consider
transformer laminations and cores as derived from the country in
[[Page 64642]]
which the electrical steel from which they are made was produced, based
on the high percentage of these products' value that is accounted for
by the electrical steel. As Canada and Mexico have no electrical steel
production, those cores will not be considered products of either
Mexico or Canada when full implementation of USMCA is achieved.\80\
However, even when this new requirement for preferential treatment
comes into effect, it will likely not discourage the production of
these items in Canada or Mexico (using foreign GOES) for export to the
United States, because that the general, most-favored-nation U.S.
tariff rate on imports of these items is zero.
---------------------------------------------------------------------------
\80\ https://ustr.gov/sites/default/files/files/agreements/FTA/USMCA/Text/04-Rules-of-Origin.pdf.
---------------------------------------------------------------------------
5. Consumption of GOES Contained in Transformer Cores
Due to the movement offshore of lamination and core production,
U.S. imports of these products must also be considered as part of U.S.
GOES consumption that is not captured in the trade statistics for GOES.
In 2019, the United States imported an estimated 68,000 metric tons of
GOES in the form of transformer laminations and cores.\81\
---------------------------------------------------------------------------
\81\ Trade data for cores are not collected by weight, but
rather by units. Estimate of the weight of lamination and core
imports is based on the estimates provided by the Core Coalition in
its public comments.
---------------------------------------------------------------------------
[TEXT REDACTED]. Based on these figures, the import penetration for
GOES was approximately 44 percent in 2019. (Note: this number could
include double counting from U.S. exports of GOES that is then imported
into the United States in the form of cores, but this is likely minimal
because Canada was not a major destination for U.S. GOES exports or a
major source of Canadian imports).
A public comment by the Core Coalition estimates that total U.S.
core imports, in kilograms, will be much higher in 2020 than in 2019
(due primarily to an anticipated increase in imports of wound cores;
trade data from the first half of 2020 validates this). Based on the
Coalition's estimate of 2020 core imports of 96,000 metric tons, and
assuming steady U.S. GOES production and export and import levels,
import penetration is estimated to reach over 50 percent this year.
6. Dominance of Suppliers for Laminations and Cores
As discussed, Canada and Mexico are by far the leading suppliers of
components for U.S. transformer manufacturers. [TEXT REDACTED].
[TEXT REDACTED]. Until 2019, Cogent was owned by Tata of India,
which also owned Orb Steel, which may explain why Orb was a major
supplier to Cogent. Now that Cogent is owned by JFE Shoji, it is likely
that JFE Steel will emerge as one of its major suppliers.
[TEXT REDACTED].
7. Consumption of GOES Imported in Finished Transformers
Despite the grim results that the inclusion of the GOES-derivative
products discussed above presents, the complete picture with regard to
the true dependency of the U.S. electricity grid on foreign sources for
GOES, laminations, and cores remains incomplete until the impact of
finished transformers is included. Given that transformers have a high
percentage value of GOES, domestic GOES production (and transformer
production) is adversely impacted by imports of complete transformers.
The vast majority of imported transformers contain cores composed of
foreign-origin GOES. In 2019, the United States imported a total $2.56
billion worth of transformers (of all power handling capacities),
representing about 35 percent of the market (per Global Insights/D&B).
For LPT (which by nature of their size contain the most GOES by
weight), imports accounted for over 80 percent of the domestic market.
8. Source of GOES for Mexico and Canada
Corresponding to the migration of core and lamination production to
Canada and Mexico from the United States was an increase in imports by
these countries of GOES. As neither Canada nor Mexico have domestic
GOES production capability, both needed to increase their imports of
GOES in order to increase core and lamination production. The table
below shows total imports of GOES by Canada and Mexico over the past
ten years. Both are substantial consumers of GOES. The table shows that
imports of GOES has been rising substantially over the ten year period,
particularly between 2014 and 2016. For both countries, imports of GOES
declined significantly in 2019 from 2018 levels, but are still higher
than earlier in the decade.
[[Page 64643]]
[GRAPHIC] [TIFF OMITTED] TN18NO21.026
The leading sources of GOES imports in Canada in 2019 were Japan
and South Korea, but China and Russia were also sources. Note that the
United Kingdom was also a major supplier to Canada throughout the
period. There was one producer of GOES in the United Kingdom, Orb Steel
(owned by Tata of India), which, as previously discussed, shut down
production in 2019. One of Canada's leading transformer lamination and
core manufacturers, Cogent Power, was, at the time, also owned by Tata
and this might explain why the United Kingdom was such a major
supplier. As discussed above, JFE Shoji recently acquired Cogent Power.
In the case of Mexico, Japan was the leading supplier in 2019, with
China and Russia ranked second and third. Imports of GOES from the
United States declined to virtually zero in Mexico in 2019. In the case
of Canada, 2019 imports of GOES from the United States accounted for
less than three percent of the total (2,609 metric tons of 97,889 total
metric tons), compared to about a third of imports as recently as 2015
(23,210 metric tons out of 68,929 total metric tons).
[[Page 64644]]
[GRAPHIC] [TIFF OMITTED] TN18NO21.027
Moreover, transformer components produced in Mexico and Canada were
largely destined for the U.S. market. Virtually all of Mexico's exports
of transformer components were to the United States (>99 percent), as
were over 90 percent of Canada's exports of these items.\82\ Mexico,
also a significant manufacturing center for transformers, had domestic
GOES requirements. However, here again, the United States is the
primary destination for Mexico's transformer production so the GOES
contained in them is also part of U.S. GOES consumption. Based on the
data and statistics on Mexican and Canadian imports of GOES, some
transformers in the United States likely contain GOES originating from
China and Russia.
---------------------------------------------------------------------------
\82\ Global Trade Atlas.
[GRAPHIC] [TIFF OMITTED] TN18NO21.028
9. Amorphous Metal
While not technically subject to this investigation, amorphous
metal (also known as metallic glass or metglas) competes with GOES as a
material for transformer cores in certain power handling categories.
Demand for amorphous metal cores increased as a result of the 2016
distribution transformer efficiency standards. As is the case with
GOES, there is only one domestic source for amorphous metal ribbon--
Metglas, Inc., based in Conway, South Carolina, which is a subsidiary
of Hitachi Metals of Japan. In 1999, AlliedSignal bought Honeywell and
took on the Honeywell name. In 2003, Hitachi Metals of Japan bought
Metglas from Honeywell.
Just as AK Steel (then Armco Steel) invented GOES, Metglas
pioneered amorphous metal in the 1970s (when the company was known as
AlliedSignal). The first commercial transformer using the product in
its core was installed in the United States in 1982; and commercial
production of transformer core alloy began in 1989.\83\
---------------------------------------------------------------------------
\83\ https://metglas.com.
---------------------------------------------------------------------------
While more expensive than GOES on a per kilogram basis, and more
labor intensive to form into cores, the material has the potential to
reduce costs in the long run for utilities over the life of the
transformer due to lower core losses. The production technology has
been widely adopted in developing countries, including China and India.
As producing transformers cores using metglas is more labor intensive,
it is more economical in countries with low labor costs. There are
about 600,000 amorphous metal transformers installed in the United
States, compared to over 1 million in China and 1.3 million in
India.\84\
---------------------------------------------------------------------------
\84\ Ibid.
---------------------------------------------------------------------------
Metglas's patent on the production technology has expired; Metglas'
competitive strength is its proprietary production process. The company
has accused former employees of divulging
[[Page 64645]]
confidential information to Chinese competitors and in 2017 filed a
case under Section 337 of the Tariff Act of 1930 (investigations
conducted by the International Trade Commission involving patent
infringement or intellectual property theft in imported goods) against
five Chinese companies. The case was suspended without prejudice.
Metglas has lost 50 percent of its employees due its inability to
compete with imports from China that have flooded the world market.
Metglas alleges that the same avoidance of tariffs that occurred with
GOES is happening on amorphous metal; in other words, that imported
metal goes to Canada and Mexico, where it is made into cores that are
shipped to the United States.
Despite this trend in imported amorphous metal cores (the trade
statistics for which are combined with GOES cores), in June 2020,
Metglas announced the commercial launch of its own amorphous metal
transformer core business. The company now has in-house capability to
produce distribution transformer cores using its amorphous alloy.
The use of amorphous metals in future innovations of the electric
grid is an area of research interest to the Department of Energy/
National Labs. The National Labs have partnered with Metglas to supply
the metal ribbon to support this research; loss of domestic capability
to imports would leave the U.S. Government dependent on foreign
suppliers for this promising research.
VIII. U.S. Production Capabilities, Industry Health and
Competitiveness, and the Impact of Imports on National Security for
Transformers
A. Introduction/Summary
As discussed in Chapter V, LPTs are a critical component of the
BPS. Distribution transformers and smaller power transformers are used
extensively and play an essential role in the electrical grid of the
United States in providing power to commercial and residential
customers. In addition to their essential role in the electrical grid,
distribution transformers, smaller power transformers, and, in
particular, dry-type transformers that can be used indoors play a vital
role in other critical infrastructure sectors such as manufacturing,
hospitals, and in weapons systems. However, they are not considered to
be part of the BPS, the security of which is subject to the
Presidential Bulk Power Executive Order.
The Department's survey included 36 companies with domestic
manufacturing of transformers of various types and power handling
capacities, from 1 kVA to over 100,000 kVA. Table VIII-1 below lists
these survey participants, as well as the type(s) of transformers that
they manufacture. The survey responses indicate that companies tend to
produce either liquid-dielectric transformer or dry-type transformers,
although some major producers manufacture both types.
------------------------------------------------------------------------
-------------------------------------------------------------------------
[TEXT REDACTED]
------------------------------------------------------------------------
Aggregated data on U.S. production of transformers in various power
handling capacities by survey participants are presented in Figure
VIII-1. Note that most companies produce transformers in multiple
categories. In all, the transformer companies participating in the
Department's survey employed 15,238 production workers in the United
States and had total transformer sales of $4.42 billion in 2019.
Over the five-year period covered by the survey, domestic
production in each transformer product category was been relatively
steady. Survey data indicated that the smaller the transformer in terms
of power handling capacity, the greater the volume of production, with
over one million liquid dielectric transformers with under 650 kVA
capacity produced in 2019, compared to just 137 of the largest power
transformers (>100,000 kVA).
------------------------------------------------------------------------
-------------------------------------------------------------------------
[TEXT REDACTED]
------------------------------------------------------------------------
Figure VIII-3 (below) illustrates the import penetration of a range of
transformers of various power handling capacities, using the
calculation (apparent consumption = domestic production + imports-
exports). These import penetration figures are based on unit production
of transformers as reported by respondents to the Department's survey,
as well as export and import statistics from the U.S. Census Bureau.
Note that actual domestic production is likely higher than listed
because the Department's survey did not capture all producers (while
the major players in each sector participated in the survey, it is
possible that smaller manufacturers did not). This implies that the
import penetration levels in the table are overstated, further
verifying the conclusion that, with the exception of the largest
transformers, import penetration in liquid dielectric transformer
categories remains relatively low and domestic production is robust.
In comparison, dry-type transformers have higher levels of imports.
However, particularly for the small dry transformer category (under <16
kVA), the Department's survey may represent an incomplete sample of the
industry. Millions of these small transformers are produced (and
imported) on an annual basis. Due to the lack of sufficient data on
U.S. production of dry transformers, a reasonable estimate of import
penetration is not possible.
[[Page 64646]]
[GRAPHIC] [TIFF OMITTED] TN18NO21.029
The remainder of this section presents industry data and evaluates
the status of the domestic industry, as well as the impact of imports,
by grouping the transformer industry in general categories:
Distribution transformers and small power transformers (liquid
dielectric transformers with a power handling capacity up to 10,000
kVA); small and medium power transformers (with power handling capacity
of 10,000-100,000 kVA); LPT (100,000 kVA and up); dry-type and other
transformers (1 kVA-500 kVA); and voltage regulators.
B. Distribution and Small Power Transformers (Up to 10,000 kVA)
There were 19 survey respondents reporting domestic production of
small power transformers (up to 10,000 kVA) during the 2015-2019
period. Companies in this sector employed more than 10,000 production
workers and sold more than a million transformer units, with a total
value of $2.5 billion, in 2019.\85\
---------------------------------------------------------------------------
\85\ Note that there is overlap with employment in other
transformer categories as some survey recipients participate in
multiple sectors.
---------------------------------------------------------------------------
[TEXT REDACTED].
The data received via the Department's survey is largely consistent
with DOE's 2009 market study, which identified that, from a
manufacturing point of view, the six largest companies operating in the
liquid-immersed distribution transformer market at that time were (in
alphabetical order): [TEXT REDACTED]. Together, these six companies
represented more than 80 percent of the sales revenue of liquid-
immersed distribution transformers in the United States (up to 2,500
kVA) in 2009. [TEXT REDACTED].
[GRAPHIC] [TIFF OMITTED] TN18NO21.030
[[Page 64647]]
[TEXT REDACTED].
------------------------------------------------------------------------
-------------------------------------------------------------------------
[TEXT REDACTED]
------------------------------------------------------------------------
[TEXT REDACTED].
------------------------------------------------------------------------
-------------------------------------------------------------------------
[TEXT REDACTED]
------------------------------------------------------------------------
[TEXT REDACTED]
------------------------------------------------------------------------
[TEXT REDACTED]
------------------------------------------------------------------------
[GRAPHIC] [TIFF OMITTED] TN18NO21.031
Both dollar sales and unit sales of transformers in this category
have risen consistently over the past five years. The average price of
transformers in this category was $55,000. A slight majority of these
transformers use cores comprised of GOES (as opposed to other core
materials, such as metglas), and on average GOES accounted for about 20
percent of the cost of each transformer.
------------------------------------------------------------------------
-------------------------------------------------------------------------
[TEXT REDACTED]
------------------------------------------------------------------------
Figure VIII-X assesses the financial status of the major players in
this industry segment. The four market leaders all ranked as
``moderate/elevated risk'' based on the Department's financial risk
metric.
Overall, the companies manufacturing distribution transformers and
small power transformers did not devote a high level of funding to
research and development (R&D), as compared to R&D spending in other
industry sectors. In total, the 19 companies spent about $650 million
on R&D each year between 2015-2019, with one company--[TEXT REDACTED].
In part, the low level of R&D spending is because transformers are a
mature technology. Other factors include the relatively poor financial
status of domestic manufacturers.
Capital investment by the companies in this industry subsector
showed a similar pattern: Capital expenditures ranged between $560 and
$660 million per year, with [TEXT REDACTED]. The relatively low levels
of capital investment is likely due to the factors listed above,
including the maturity of the technology and the financial status of
domestic manufacturers.
1. Apparent Consumption and Import Penetration
U.S. imports of distribution and small power transformers have
remained consistent over the past ten years, averaging about 200,000
units and $500 million per year. Imports in 2019 were slightly above
the long-term average, and imports for the first part of 2020 are
significantly higher than during the same period in 2019. Mexico is by
far the largest source of these imports, accounting for over 80 percent
of the units in 2019. Many major global transformer companies have
manufacturing facilities in Mexico [TEXT REDACTED], taking advantage of
lower labor costs and duty-free access to the U.S. market. The
significant suppliers of transformers of this power handling capacity
located outside of Mexico are in Canada and China. However, imports
from China have declined in recent years from 2013-2014 levels (likely
due to the tariffs on many imports from China imposed in recent years),
with an increase in the first part of 2020. Imports from Canada
remained steady throughout the period.
[[Page 64648]]
[GRAPHIC] [TIFF OMITTED] TN18NO21.032
[[Page 64649]]
[GRAPHIC] [TIFF OMITTED] TN18NO21.033
Based on sales information provided through survey responses and
Census import and export statistics, import penetration was about 18
percent for this industry segment (liquid dielectric transformers up to
10,000 kVA) in 2019. Based on production data for transformers in these
power handling capacities from the survey, import penetration was 20.6
percent.
2. Reliance on Foreign Sources for Transformer Components
Despite the relatively low level of the market for finished
transformers accounted for by imports, domestic transformer producers
rely heavily upon foreign sources for critical components. Using
imported laminations and cores contributes to their competitiveness by
reducing costs. Many of them never had or no longer have in-house
capability to manufacture transformer cores. Even those that do have
this capability have either begun to source some of these items from
abroad in order to stay competitive or have eliminated in-house
production all together. For the major companies in this industry
segment:
[TEXT REDACTED].
[TEXT REDACTED].
[TEXT REDACTED].
[TEXT REDACTED].
C. Medium Power Transformers (10,000 kVA-100,000 kVA)
Ten survey respondents indicated that they domestically produced
transformers with power handling capacities between 10,000kVA and
100,000 kVA. The sales price of transformers in this broad category
averaged about $500,000. About 90 percent of these transformers used
GOES in their cores, and the cost of GOES accounted for about 13
percent of transformer production costs.
Total domestic employment in this industry segment was about 7,200
production workers. [TEXT REDACTED].
Survey participants had sales of transformers in this size range of
about 1,700 units valued at $969 million in 2019. [TEXT REDACTED].
[[Page 64650]]
[GRAPHIC] [TIFF OMITTED] TN18NO21.034
[TEXT REDACTED].
------------------------------------------------------------------------
-------------------------------------------------------------------------
[TEXT REDACTED]
------------------------------------------------------------------------
[TEXT REDACTED]
------------------------------------------------------------------------
[TEXT REDACTED]
------------------------------------------------------------------------
[[Page 64651]]
[GRAPHIC] [TIFF OMITTED] TN18NO21.035
[GRAPHIC] [TIFF OMITTED] TN18NO21.036
[[Page 64652]]
------------------------------------------------------------------------
-------------------------------------------------------------------------
[TEXT REDACTED]
------------------------------------------------------------------------
A measure of the financial performance of the top firms in the
medium power transformer category is presented in Figure VIII-20. In
general, the market leaders are financially healthy based on the
Department's metrics, with the exception of Hyundai. [TEXT REDACTED].
In total, the ten companies with production of transformers in this
segment spent $45 million on R&D in 2019. Of this total, four
companies--[TEXT REDACTED].
[GRAPHIC] [TIFF OMITTED] TN18NO21.037
Aggregated capital expenditures for the ten companies are presented
below. [TEXT REDACTED].
[[Page 64653]]
[GRAPHIC] [TIFF OMITTED] TN18NO21.038
1. Apparent Consumption and Import Penetration
Imports of transformers in the medium power handling capacity range
have increased over the past three years and are on track to exceed
$400 million in 2020, on the basis of data from the first six months of
the year. On a unit basis, imports show a similar trend, exceeding 600
units per year. Mexico and South Korea are by far the largest sources
of imported transformers in this subsector.
[[Page 64654]]
[GRAPHIC] [TIFF OMITTED] TN18NO21.039
[[Page 64655]]
[GRAPHIC] [TIFF OMITTED] TN18NO21.040
Based on production as reported on the Department's survey and Census
Bureau-based import statistics, import penetration in this industry
segment was 28 percent on both a unit and value basis.
As with other transformer categories, companies that produce
transformers between 10,000 and 100,000 kVA rely heavily on imports for
key components. The company snapshots show leading suppliers for the
essential items--GOES, laminations, and/or cores.
D. Dry-Type Transformers
Of all of the transformer categories covered by this investigation,
dry transformers had the greatest direct
[[Page 64656]]
usage in defense applications. This is because this type of transformer
is designed for safe usage indoors (including on ships and aircraft),
as it poses fewer environmental and fire risks than do oil-immersed
transformers. However, defense applications represent only a small
percentage of sales of these types of transformers, which are also used
extensively in the electrical grid, as well as in a multitude of
industrial and commercial applications.
The Department's survey data capture input from the predominant
players in the dry-type transformer category, but are less complete
than for other industry sub-segments. Particularly for the smallest
dry-type transformers (under <16kVA), production (and imports) is in
the millions of units, and the survey did not fully capture this.
Despite this, the survey provided useful information on industry trends
and competitiveness issues.
Twenty-one survey participants with just over 9,000 production
workers sold 1.8 million dry transformers of various power handling
capacities between 2015 and 2019. However, production in the United
States was about half of this unit total because most of the major
players have both domestic and overseas production facilities and
distribute the product from both in the United States. Total sales by
these respondents were about $700 million, with the average transformer
price about $13,000. In aggregate, about half of these dry-type
transformers require GOES in their cores, according to the survey
respondents; when it was used, it accounted for about 25 percent of the
cost of the transformer.
Six respondents represent about 97 percent of dry-type transformer
sales (of all capacities) by value from 2015-2019. [TEXT REDACTED].
Note that these sales values include transformers manufactured outside
the United States, as reported by several of the survey recipients.
[GRAPHIC] [TIFF OMITTED] TN18NO21.041
[[Page 64657]]
[GRAPHIC] [TIFF OMITTED] TN18NO21.042
As indicated above, imports play a major role in the dry
transformer sector. Countries with low cost labor--including China,
Indonesia, and Mexico--are major sources of imported dry-type
transformers. On a unit basis, more than half of dry-type transformer
imports originate in China.
[[Page 64658]]
[GRAPHIC] [TIFF OMITTED] TN18NO21.043
[[Page 64659]]
[GRAPHIC] [TIFF OMITTED] TN18NO21.044
During the time period, dry-type transformers in the 1-16 kVA range
were both produced domestically and imported by the millions. Leading
domestic producers, including [TEXT REDACTED], together accounted for
over 80 percent of the production volume by survey participants in
2019. [TEXT REDACTED]. The average sales price was just $20. [TEXT
REDACTED]. The primary application for these transformers is in
industrial settings for power distribution.
[TEXT REDACTED].
While it was not possible to determine import penetration levels
due to lack of data on U.S. production, based on official trade
statistics, imports of dry-type transformers in the 1-16 kVA range have
a significant market presence. In this sector, Mexico and China are the
leading suppliers, with China accounting for much of the volume (over
million units) and Mexico
[[Page 64660]]
much of the value of total imports (due to varying sizes and prices of
transformers). As mentioned, a number of the U.S. companies in
participating this sector have overseas production facilities and
contribute to the import volume.
[GRAPHIC] [TIFF OMITTED] TN18NO21.045
In the 16-500 kVA dry-type transformer category, the leading
domestic producers were [TEXT REDACTED]. These transformers were
produced domestically in the tens of thousands of units, are valued in
the $2,500 to $25,000 range, and are used in electric power
distribution for commercial and industrial customers. GOES is used in
almost all transformers in this range, and accounts for up to 50
percent of production costs.
Manufacturers in this industry sector manufacture distribution
transformers that are subject to the DOE Energy Efficiency Standards
that took effect in 2016. The new standards increased manufacturers'
demand for higher grades of GOES in order to remain competitive in the
bidding process. Business decisions to remain competitive after the
introduction of the DOE standards also increased demand for the
quantity of GOES, as well as laminations, and cores, from global
suppliers. For example, [TEXT REDACTED].
[TEXT REDACTED].
Statistics on imports of dry-type transformers between 16 and 500
kVA are presented in Table VIII-33 below. Once again, China and Mexico
are the major sources for imports, with India and France also supplying
substantial numbers. Based on survey data, it appears that transformers
in this broad category that are manufactured in the United States have
a higher unit value than imports.
[[Page 64661]]
[GRAPHIC] [TIFF OMITTED] TN18NO21.046
In the largest dry-type transformer category (>500kVA), the
domestic industry leaders are [TEXT REDACTED].
The average value of Federal Pacific's transformers in this size
range was $23,000. They are used for electrical power delivery to
industrial, commercial, and residential customers. High-quality GOES is
required in order to meet DOE energy efficiency standards for this
product, and accounts for 50 percent of the cost of the transformers.
[TEXT REDACTED].
As with the other dry-type transformer categories, imports are
significant and the major sources are China, Mexico, and India. Imports
in 2015 were significantly greater than in other years, due to high
import levels that year reported from China and India. In 2019 and the
first six months of 2020, Mexico was by far the leading supplier.
[[Page 64662]]
[GRAPHIC] [TIFF OMITTED] TN18NO21.047
E. Large Power Transformers
LPTs are the transformers most critical to the BPS and the critical
energy infrastructure of the United States. They are used to ``step-
up'' power at the power generation site for long-distance transmission,
and then to ``step-down'' the power to the levels that are needed for
industrial, commercial, military and household consumers. Because they
serve the greatest number of customers, the failure or destruction of
just a single LPT can have a large impact on U.S. economic, public
health, and security interests. Moreover, long procurement lead times
and limited availability of spare LPTs and the parts thereof have
serious implications for the resiliency of critical infrastructure.
[TEXT REDACTED].\86\ Power transformers fell into the highest
category for both criticality and supply chain vulnerability. In terms
of criticality, transformers are complex, vulnerable to failure, have a
significant impact on the BPS in the case of failure, and have a
lengthy replacement time. The Market Study also found transformers pose
a high risk in the supply chain, as suppliers are dominated by foreign-
owned companies, with a minimum of four years required to establish
domestic manufacturing capability.
---------------------------------------------------------------------------
\86\ [TEXT REDACTED].
---------------------------------------------------------------------------
The U.S. market for LPTs is less than 1,000 units per year; their
average lifespan is 30 to 40 years and relatively few are needed
because they serve large populations. Despite the relatively small
quantities produced and purchased annually, there is a sizable market
for LPTs because each has a value in the millions of dollars. Moreover,
because of their enormous size (up to 400 tons), these LPTs account for
a significant percentage of consumption of GOES by weight.
1. Domestic Production Capacity
The Department's survey gathered detailed industry data on all
domestic manufacturers of LPTs (here defined as those with greater than
100 MVA power handling capacity, HTS 8504.23.0080). While most of these
manufacturers of LPTs also make liquid transformers of lesser power
handling capacities, manufacturers of smaller power transformers cannot
easily produce larger units, as they typically do not have the
necessary equipment, such as large overhead cranes and annealing
equipment, to produce LPTs.
In 2019, seven companies manufactured LPTs of 100 MVA or more in
the United States: [TEXT REDACTED]. In 2020, Mitsubishi sold its
Memphis transformer facility, and no longer manufactures LPTs (or any
transformers) in the United States. Hyosung (HICO) of Korea purchased
the facility and intends to manufacture transformers there, including
LPTs, but as of the date of this report had not begun production.
------------------------------------------------------------------------
-------------------------------------------------------------------------
[TEXT REDACTED] \87\
------------------------------------------------------------------------
Domestic production of LPTs has been fairly steady over the past
five years, albeit at a low level of about 130 units per year (see
Figure VIII-35). [TEXT REDACTED].
---------------------------------------------------------------------------
\87\ [TEXT REDACTED].
---------------------------------------------------------------------------
[[Page 64663]]
[GRAPHIC] [TIFF OMITTED] TN18NO21.048
In 2019, [TEXT REDACTED]. Whereas most domestic producers of LPTs
also manufacture transformers of lesser power handling capacities in
the same facility, [TEXT REDACTED].
In terms of LPT sales, the trend is similar to production, with
total sales averaging around $250 million per year (Figure VIII-36).
[TEXT REDACTED]. Export sales of U.S.-produced large transformers are
negligible, with none reported in 2019 by the domestic manufacturers.
------------------------------------------------------------------------
-------------------------------------------------------------------------
[TEXT REDACTED]
------------------------------------------------------------------------
[[Page 64664]]
[GRAPHIC] [TIFF OMITTED] TN18NO21.049
Overall domestic production capacity of LPTs remains inadequate to
meet domestic demand, particularly with regard to the extra high
voltage (EHV) transformers (those with >345 kV voltage rating) that are
vital for long distance electricity transmission. While accounting for
only a small percentage of units, EHV transformers are the most
critical to the security and reliability of the electrical grid,
because they handle over 60 percent of all electricity in the
country.\88\ The loss of Mitsubishi Electric Power (MEPPI) as a
domestic manufacturer is significant in this regard, as their facility
produced EVH transformers.
---------------------------------------------------------------------------
\88\ Public Comments submitted by the Government of Canada, July
2, 2020.
---------------------------------------------------------------------------
Only three companies--[TEXT REDACTED].
------------------------------------------------------------------------
-------------------------------------------------------------------------
[TEXT REDACTED]
------------------------------------------------------------------------
The domestic industry is in a constant state of flux--due to plant
closures, company exits and entrances, and acquisitions--that affects
production capacity. As noted above, Mitsubishi ceased production at
its facility in Memphis, with a loss of 200 jobs. HICO (Korea)
purchased this facility and plans to invest $103 million in the plant
and hire 131 workers by 2021, but at present the facility is not
operational. Another company that had briefly produced LPTs in the
United States, Portugal-based EFACEC, sold its plant in Rincon, Georgia
to Virginia Transformer in 2014.
In addition, ABB shuttered its St. Louis LPT manufacturing facility
in late 2018, with a loss of 250 jobs; it also laid off 177 workers at
its South Boston, VA plant that primarily produces smaller transformers
and has limited capacity to produce LPTs. Some of the production
formerly done in the United States will be performed at ABB's Varennes,
Quebec plant, which is reportedly Canada's largest LPT manufacturing
facility. ABB is also reportedly adding to its transformer production
capabilities in India and China.\89\
---------------------------------------------------------------------------
\89\ STLtoday. Nov. 6, 2017. https://www.stltoday.com/business/local/abb-to-discontinue-production-in-st-louis-120-jobs-lost/article_c18fe08f-ab76-5e02-87d7-e4ea49c1d358.html.
---------------------------------------------------------------------------
Moreover, ABB's Power Grids business--including transformers--was
sold to Hitachi of Japan in 2018 for $11 billion (with the deal due to
close in mid-2020).\90\ Hitachi has not indicated its plans for ABB's
U.S. operations, which are substantial (including distribution
transformer production). If Hitachi decides not to continue operations
once it finalizes the purchase of ABB's U.S operations, the impact will
be significant; ABB claims that it was the manufacturer for 70 percent
of the power transformers installed in the U.S. electric grid
(including those made by Westinghouse's Transmission and Distribution
Division, which ABB acquired in 1989).
---------------------------------------------------------------------------
\90\ Powermag.com, Dec. 17, 2018. https://www.powermag.com/hitachi-acquires-abb-power-grids-business-in-11-billion-deal/.
---------------------------------------------------------------------------
2. Apparent Consumption and Import Penetration
As noted above, domestic demand for the mature LPTs market is
relatively stable from year to year and is largely based on the
replacement and modernization of aging equipment. Given the limited
production and capacity of domestic manufacturers, the majority of
demand is met through imports.
[[Page 64665]]
[GRAPHIC] [TIFF OMITTED] TN18NO21.050
[[Page 64666]]
[GRAPHIC] [TIFF OMITTED] TN18NO21.051
BILLING CODE 3510-33-C
Consistent with stable demand, the level of imports of LPTs was
been relatively steady between 2015-2019 at between 500 and 700 units
annually. Total value of U.S. imports of these items in 2019 was $617
million. The leading sources for LPTs (>100 MVA) into the United States
in 2019 (by unit) were Mexico, where several global transformer
manufacturers have manufacturing facilities (202 units); Austria, where
[TEXT REDACTED]. These four countries accounted for 70 percent of U.S.
imports by unit in 2019. On a value basis, the leading supplier was
Austria with $188 million out of total U.S. imports of $620 million,
which implies that the LPTs from Austria are on average more expensive
than those from Mexico.
One notable trend is that imports from Korea fell from a high of
128 units in 2016 to 67 in 2019, replaced by
[[Page 64667]]
production at Hyundai's U.S. facilities, which was not subject to
tariffs. In addition, while not among the top five sources in 2019,
China also supplied some LPTs for the U.S. electric grid. Although
imports from China have declined from high of 47 units in 2015, 31
units were imported from China in the first six months of 2020, a
number only behind Mexico and Austria. This is significant, as the
President's emergency declaration and Bulk Power Executive Order is
particularly concerned with possible vulnerabilities in the critical
energy infrastructure due to sourcing from potential adversaries such
as Russia and China.
Based on the level of imports compared to domestic production, it
is clear that the U.S. BPS is heavily dependent on imported LPTs, which
are among the most critical elements in the BPS. The U.S. dependency on
foreign sources for LPTs has persisted for at least a decade; there has
been little net change in total U.S. production capacity during this
timeframe, with new investments offset by plant closures.
U.S. apparent consumption of LPTs was 750 units in 2019 (domestic
production of 137 + imports of 617 - exports of 4 units). Thus, the
import penetration level is over 82 percent. On a value basis, import
penetration is slightly lower--about 73 percent based on apparent
consumption of $851 million (domestic sales of $234 million, plus
imports of $620 million, less exports of $2.6 million). The dependence
of the U.S. electric grid on imported LPTs negatively affects the
domestic GOES industry because imported transformers most often utilize
foreign-origin GOES.
In contrast to the inadequate domestic production capacity for LPTs
in the United States, China has abundant production capabilities. With
Chinese demand for LPTs comparable to that of the United States, China
has at least 30 LPT manufacturers. China's top three manufacturers can
each produce double the total U.S. production capacity.\91\
---------------------------------------------------------------------------
\91\ DOE LPT Report, 2014.
---------------------------------------------------------------------------
As noted above, the grim state of domestic manufacturing capability
for LPTs has persisted for more than a decade. In 2011, the ITC
completed its antidumping investigation into imports of LPT from Korea.
The investigation presented a detailed analysis of the state of the
domestic industry at that time.\92\ In 2010, there were six domestic
manufacturers of LPTs, who were operating at an average capacity
utilization rate of just 39.9 percent. Imports accounted for 85 percent
of apparent consumption (based on the total power handling capacity of
units sold) or 81 percent of apparent consumption (value basis). The
ITC found that the domestic industry was materially injured by the
imports of LPTs from Korea that were being sold at less than fair
value, which led to the imposition of tariffs.
---------------------------------------------------------------------------
\92\ https://www.usitc.gov/publications/701_731/Pub4256.pdf.
---------------------------------------------------------------------------
In 2012, with an update in 2014, DOE also issued reports
highlighting the deficiencies in domestic LPT industry. DOE's reports
drew upon on ITC's industry data, but analyzed the information from the
perspective of the implications for the nation's critical energy
infrastructure rather than unfair trade practice issues. In its
reports, DOE expressed concern over the lack of domestic production
capabilities for large power transformers. DOE's 2014 update noted that
some foreign investment in U.S. manufacturing facilities (e.g., by
EFACEC, Hyundai, and Mitsubishi), as well as expansions by U.S. firms
(SPX), contributed to a slight increase in domestic production capacity
in the mid 2010's but that production still fell far short of domestic
demand). Of the three foreign companies noted in DOE's report, only
Hyundai still manufactures domestically and overall domestic production
capacity has not increased.
In September 2018, five years after the imposition of antidumping
duties on imports from Korea, the ITC reassessed the status of the
domestic industry.\93\ Since its initial report in 2011, the ITC noted
a number of changes, both positive and negative, in domestic capacity/
production (e.g., facilities closed, bought by other companies,
opened). The ITC also examined the health of the domestic LPT industry
compared to five years earlier (in 2013) and found that on all
measures, the industry had deteriorated. Although the ITC withheld
specific data from the public report, the report stated that
employment, wages, sales, shipments, market share, and financial
performance had all declined.
---------------------------------------------------------------------------
\93\ ITC, ``Large Power Transformers from Korea,'' Investigation
No. 731-TA-1189, September, 2018, pp. 30-31. See Appendix F for
additional information.
---------------------------------------------------------------------------
3. Reliance on Imported Key Components
Lack of domestic production capability for LPTs is exacerbated by
the fact that most domestic manufacturers rely on imports for key
transformer components, including electrical steel, laminations, and
cores. In fact, none of the remaining domestic LPT manufacturers source
laminations or cores from U.S. suppliers, which highlights the lack of
domestic capability in this area. Imported laminations and cores rely
on almost exclusively non-U.S. GOES, which is significant because GOES,
along with the copper used in the windings, accounts for a significant
percentage of the cost of an LPT (up to 25 percent). GOES also accounts
for between 75 percent and 90 percent of the cost of laminations, and
50-60 percent of the cost of transformer cores, based on the
Department's survey data. As a result, price volatility and global
market conditions for GOES continue to have an impact on the
manufacturing and procurement strategies of LPT producers.
Specific company sourcing decisions, based on company responses
detailed in the Department's survey, are as follows:
[TEXT REDACTED].
[TEXT REDACTED].
[TEXT REDACTED].
[TEXT REDACTED].
[TEXT REDACTED].
4. Other Issues Affecting LPT Manufacturers
Most of the domestic manufacturers of LPTs reported difficulty in
hiring qualified workers, with more than 90 days required to source and
train new employees. The companies reported experiencing a shortage of
skilled production workers (e.g., testers, welders, and winders), field
technicians, and design engineers. In addition, the workforce is aging,
and it is difficult to attract younger workers to this industry and to
the geographical regions in which the companies are located.
Several of the companies also reported being negatively impacted by
foreign competition, particularly from South Korea and Mexico. Despite
the successful antidumping investigation that resulted in the
imposition of import duties, domestic transformer manufacturers stated
that they continue to be disadvantaged due to the protection/
subsidization of South Korean manufacturers by their government.
Specific to Mexico, domestic producers cited the low cost labor there
as to their detriment. In addition, some domestic transformer companies
that make laminations and cores in-house reported adverse effects vis-
[agrave]-vis their foreign competitors as a result of the Section 232
tariffs on GOES.
F. Voltage Regulators
Six companies responding to the Department's survey indicated
domestic
[[Page 64668]]
production of voltage regulators; most of these companies also produce
liquid dielectric transformers in the United States. [TEXT REDACTED].
It is a major player in many of the other transformer categories, but
the production of these products takes place in at offshore locations.
[TEXT REDACTED].
The top four companies, which accounted for over 95 percent of
reported production, were [TEXT REDACTED]. Imports of voltage
regulators have fallen slightly in recent years, to $81 million in
2019. The leading sources of imports were Canada, Germany, the United
Kingdom, and Mexico.
------------------------------------------------------------------------
-------------------------------------------------------------------------
[TEXT REDACTED]
------------------------------------------------------------------------
Import statistics do not appear to represent the voltage regulator
segment of this investigation well. The large volume of imports (with
low average unit values) captured by the Harmonized Tariff Schedule
category under which voltage regulators fall (HTS 9032.89.4000 \94\)
includes many products unrelated to this investigation. Therefore,
import penetration levels cannot be calculated. However, as mentioned,
the manufacturers of voltage regulators are all major players in the
other transformer categories that are addressed in this report.
---------------------------------------------------------------------------
\94\ Automatic voltage and voltage-current regulators, other
than designed for use in a, 12, or 24 V system.
---------------------------------------------------------------------------
BILLING CODE 3510-33-P
[GRAPHIC] [TIFF OMITTED] TN18NO21.052
[[Page 64669]]
[GRAPHIC] [TIFF OMITTED] TN18NO21.053
[[Page 64670]]
[GRAPHIC] [TIFF OMITTED] TN18NO21.054
IX. Competitiveness and Labor Issues
A. Competitiveness
Recipients of the Department's survey were asked to identify and
rank the top five challenges or issues affecting their global
competitiveness position from a list of more than thirty options. In
general, there was little difference in responses among the respondents
by specific transformer-related product sector. The most commonly
identified primary challenge to their competitiveness reported was
either trade disputes/tariffs or foreign competition. Seventy-six
percent of respondents identified trade disputes/tariffs as a
challenge, including 24 percent of respondents that noted it as the
number one issue affecting their company's competitiveness. Similarly,
72 percent of respondents identified foreign competition as a
challenge. Labor availability/cost was the third most commonly
identified challenge and will be addressed in more detail in section B
of this chapter.
[[Page 64671]]
[GRAPHIC] [TIFF OMITTED] TN18NO21.055
1. Transformer Components
While mentioned by a majority of survey recipients across product
categories, foreign competition is a particularly significant problem
for the transformer cores and laminations sector. Of the survey
respondents who produce laminations and cores for incorporation into
transformers, 91 percent indicated that foreign competition is a major
challenge. These responses are consistent with import data which show
that imports of laminations increased 57 percent and imports of cores
increased 61 percent between 2018 and 2019.\95\
---------------------------------------------------------------------------
\95\ [TEXT REDACTED].
---------------------------------------------------------------------------
Almost all of the domestic transformer lamination and core
producers participating the in Department's survey took the opportunity
to provide specific commentary on competitiveness issues. In
particular, they were asked to describe how their competitiveness has
been affected and to provide any recommendations specific to the U.S.
Government's response, including steps to mitigate the challenges that
they face (Survey question 10 D). All the respondents in this sector
presented similar information on the issues affecting their
competitiveness but had different approaches and suggestions to address
them. While many recommended imposing tariffs on downstream transformer
components and finished transformers, others recommended removing the
tariffs on imported GOES.
[TEXT REDACTED].
[TEXT REDACTED].
[TEXT REDACTED].
[TEXT REDACTED].
[TEXT REDACTED].
[TEXT REDACTED].
[TEXT REDACTED].
[TEXT REDACTED].
[TEXT REDACTED].
[TEXT REDACTED] to preserve what is left of the U.S.
transformer industry.
While the domestic manufacturers of laminations and cores have been
negatively affected by imports, some transformer companies that
purchase these components for incorporation into transformers
benefitted during the same time period. In particular, increased
competition in the lamination and core sector was beneficial to their
competitiveness, as it led to reduced costs for these items.
2. Distribution, Small & Medium Power Transformers and Dry-Type
Transformers
As compared to survey respondents from the transformer core and
laminations sector, while increasing foreign competition was also a
significant challenge for distribution, small and medium power, and
dry-type transformer producers, a larger number of this group of survey
respondents indicated labor-related issues as their number one concern.
Labor challenges were listed by 17 out of the 19 distribution and
small-power transformer manufacturers, and by nine out of ten medium-
power transformer manufacturers. With regard to dry-type transformers,
seventy percent of manufacturers indicated trade disputes/tariffs were
challenges. Similarly, 60 percent and 55 percent of respondents in this
group regarded foreign competition and labor availability/costs as
challenges, respectively.
With regard to competitiveness issues, several of the transformer
companies expressed strong opposition to the expansion of tariffs to
downstream
[[Page 64672]]
products because such an expansion would harm their competitiveness by
increasing their costs and disrupting their supply chain.) Instead,
they recommended the elimination of existing tariffs on GOES [TEXT
REDACTED]. However, other transformer companies, facing the same
competitive pressures due to rising material costs, recommended
extending the tariffs to include complete transformers [TEXT REDACTED].
3. Large Power Transformers
For the manufacturers of LPTs, foreign competition was again the
leading problem. All seven survey participants in this industry sector
expressed this concern. The domestic producers were particularly
concerned about competition from South Korea, where companies benefit
from subsidies and protection by the South Korean Government. Increased
competition from Mexico was also identified as a challenge. Other
frequently mentioned issues affecting the competitiveness of large
power transformer manufacturers were trade disputes/tariffs
(specifically the increased production costs due to GOES tariffs),
labor availability/costs, and aging equipment, facilities, or
infrastructure.
4. Changes in Competition
In addition to identifying specific factors affecting them, survey
respondents were asked to indicate whether or not there had been a
significant change since 2018 with regard to foreign competition in any
of the product categories subject to this investigation and whether the
change was positive, negative, or neutral. Not surprisingly,
respondents reported that significant increases in import competition
are most prevalent in the wound cores, stacked laminations, and stacked
cores product categories (i.e., the product categories of which GOES is
the primary input).
[GRAPHIC] [TIFF OMITTED] TN18NO21.056
An overwhelming majority of the respondents that indicated an
increase in import competition also indicated that the increase in
competition had a negative effect on their organizations. However, as
mentioned above, some transformer manufacturers have benefitted from
increased competition, specifically in the component sector from which
they source.
[[Page 64673]]
[GRAPHIC] [TIFF OMITTED] TN18NO21.057
The countries most often listed as the source of increased foreign
competition were Canada, China, Japan, and Mexico. For wound cores,
Japan was mentioned most frequently, followed by Canada and Mexico. In
contrast, Japan was not mentioned as a source of competition for
laminations; Canada was most often mentioned, followed by China and
Mexico. For stacked cores, import competition was identified as coming
from Canada, China, Mexico, and Japan.
[[Page 64674]]
[GRAPHIC] [TIFF OMITTED] TN18NO21.058
[[Page 64675]]
[GRAPHIC] [TIFF OMITTED] TN18NO21.059
B. Labor
In addition to questions about the labor-related issues affecting
competitiveness, survey recipients were asked specific questions
related to their workforce. On average, survey respondents that
manufactured transformers or transformer components in the United
States indicated that labor accounted for 36 percent of their costs,
with a range between 1 percent and 83 percent.
Eighty-nine percent of survey respondents reported having had
difficulties in finding qualified or experienced workers, including 66
percent that identified the problem as an ongoing issue. This is
significant, as transformer manufacturing requires specialized skills
including welding, coil winding, and transformer testing. Survey
respondents indicated that U.S. high schools do not offer programs that
train young people for skills such as these. Transformer manufacturers
also experienced difficulties in hiring employees with certain
educational backgrounds or training, including manufacturing engineers,
power electrical engineers, quality control, and electrical design
engineers. Several respondents mentioned that few universities offer
training in these areas.
Survey respondents reported an aging workforce and trouble
attracting and retaining younger workers. Seventy-eight percent of
respondents that identified anticipated future workforce issues
regarded the possibility of a significant portion of their workforce
retiring as a challenge affecting their company. The location of the
production facilities in remote and/or less desirable/economically
challenged areas was cited by nearly 80 percent of survey respondents
as a factor inhibiting attracting qualified labor.
[[Page 64676]]
[GRAPHIC] [TIFF OMITTED] TN18NO21.060
[[Page 64677]]
[GRAPHIC] [TIFF OMITTED] TN18NO21.061
[[Page 64678]]
[GRAPHIC] [TIFF OMITTED] TN18NO21.062
[[Page 64679]]
[GRAPHIC] [TIFF OMITTED] TN18NO21.063
C. COVID-19 Impact
This investigation and the industry survey associated with it were
conducted during the time of the COVID-19 pandemic in the United
States. The Department included questions on the survey related to
COVID-19, as situations such as a global pandemic can disrupt supply
chains and production. If they persist, these disruptions may have
implications on the ability of the industry to support critical
national security and energy infrastructure needs.
Survey respondents were queried on specific ways the pandemic
impacted their organization and their responses are listed in the
tables below (note that respondents could list multiple impacts/
responses). Only three respondents indicated that they experienced no
impact from COVID-19. Of the remaining respondents, 79 percent
indicated that the pandemic reduced their organization's sales,
including 38 percent that noted reduced sales as the primary
coronavirus-related impact. Similarly, 63 percent and 58 percent of
respondents, respectively, experienced foreign and domestic supplier
manufacturing delays.
[[Page 64680]]
[GRAPHIC] [TIFF OMITTED] TN18NO21.064
As reported, foreign supplier delays as a result of the Covid-19
pandemic were most prevalent among transformer manufacturers. Of the
transformer manufactures that experienced foreign supplier delays, 50
percent manufacture dry-type/other transformers 1-16 KVA. An additional
43 percent and 40 percent of respondents that experienced foreign
supplier delays manufacture liquid-dielectric transformers 650-
10,000KVA and dry-type/other Transformers 16-500KVA, respectively.
However, only one wound core manufacturer reported that COVID-19
resulted in foreign supplier manufacturing delays; such delays were not
reported by any lamination or stacked core manufacturers. These
percentages generally correspond to the numbers of each type of
manufacturer participating in the survey, they do not indicate that
foreign supplier delays or other impacts were concentrated in any
particular sector.
The most common response to the pandemic was to allow non-
production line workers to work remotely, with 76 percent of
respondents increasing online/remote work capabilities, including 63
percent of respondents that classified it as a short-term solution.
Similarly, 45 percent and 44 percent of respondents increased their
inventories and supplier redundancy, respectively. Five respondents
indicated that their organizations took no action in response to the
COVID-19 pandemic.
[[Page 64681]]
[GRAPHIC] [TIFF OMITTED] TN18NO21.065
Thirty-five respondents indicated that their organizations took no
long-term actions in response to the pandemic. Of the respondents that
took long-term action, 52 percent indicated that they increased
supplier redundancy. Similarly, 23 percent of respondents increased
their use of U.S. suppliers and reduced their use of suppliers in
China.
[[Page 64682]]
[GRAPHIC] [TIFF OMITTED] TN18NO21.066
BILLING CODE 3510-33-C
X. Findings and Recommendations
A. Findings
1. Grain-Oriented Electric Steel
As was determined by the 2017 Section 232 Investigation on the
Impact of Imports of Steel on the National Security, GOES is critical
to the national security. The United States must maintain a secure
supply and robust production capacity for GOES, which was found to be
harmed by imports brought on by unfair trade practices and
artificially-induced global excess capacity. GOES is essential to the
production and function of transformers of all power handling
capacities that form the backbone of the U.S. electrical grid.
Sufficient domestic production capacity for GOES is necessary in order
to ensure the ability of the United States to address threats facing
our critical energy infrastructure.
This investigation finds that imports of downstream GOES products,
namely laminations for incorporation into transformers, and stacked and
wound cores for incorporation into transformers, have negatively
affected domestic GOES production, as these key transformer components
are the primary market for GOES. The value of U.S. imports of
laminations has more than doubled from $15 million in 2015 to $33
million in 2019. Core imports were $22 million in 2015 and soared to
$167 million in 2019. Together, Mexico and Canada account for more than
95 percent of these imports. As domestic demand for transformers has
not increased, increased imports of laminations and cores represent
displaced domestic production, and hence, domestic consumption of GOES.
There is only one remaining domestic producer of GOES (AK Steel),
at which capacity utilization stands at [TEXT REDACTED] in 2019 due to
loss of the domestic market to imported laminations and cores. At this
capacity utilization level, the company cannot operate profitably and
there is a risk it will cease GOES production altogether. Moreover,
poor profitability over a number of years has impeded and will impede
the ability of the sole U.S. manufacturer of GOES to invest in modern
capital equipment necessary for it to produce sufficient quantities and
qualities of GOES to meet domestic demand.
2. Transformer Laminations and Stacked and Wound Cores
The large increase in imports of transformer laminations and cores
has not only hindered domestic GOES production, but also leaves the
United States with a lack of sufficient capacity to produce these items
that are essential to modern, efficient transformers. The United States
transformer industry has become highly dependent on foreign sources for
laminations and cores, and imports have displaced domestic production,
leaving domestic capacity to manufacture them insufficient and in some
cases is in danger of closing down. While the majority of imports of
these items come from Canada and Mexico, neither country has indigenous
production capability for the GOES which is the main material in them.
Therefore, imports of transformer laminations and cores contain
foreign-origin GOES, including some from potentially unreliable
suppliers in China and Russia. Lack of domestic capacity and dependence
on imports for these transformer components puts at risk the ability to
maintain and repair the existing electric grid in the face of
increasingly emboldened foreign adversaries.
[[Page 64683]]
3. Large Power Transformers
This investigation further finds that imports of LPT (those with
power handling capacities of 100 MVA and above), pose a dual threat to
the national security by constraining U.S. GOES production, as well as
materially harming domestic LPT production. In this sector, imports
account for over 80 percent of consumption, and the five remaining
U.S.-based manufacturers are operating at less than 40 percent of
capacity. Domestic production capability, even if operating at full
capacity, falls far short of the ability to meet demand. Of particular
concern is lack of domestic capacity with regard to extra high voltage
transformers (those with >345 kV voltage rating) that are vital for
long distance electricity transmission. This excessive level of foreign
dependence on imported LPT, which are uniquely critical to the BPS,
puts the resiliency of the critical energy infrastructure at risk. The
global pandemic of 2020 has shown U.S. vulnerability to supply-chain
shocks and has highlighted the need to ensure the availability of key
equipment and major subcomponents thereof from American companies.
The Secretary therefore finds that laminations for incorporation
into transformers, stacked and wound cores for incorporation into
transformers, and LPT are being imported into the United States in such
quantities and under such circumstances as to threaten to impair U.S.
national security.
Because electricity, and therefore transformers, are vital to the
nation's national defense and economy, the United States must maintain
sufficient capacity to produce GOES, transformer laminations and cores,
and LPT that can be drawn upon to address sudden disruptions or outages
in the electric grid, be they due to natural disasters, physical
strikes or cyberattacks. Moreover, extreme reliance on foreign sources
for these essential items leaves the United States vulnerable to
disruptions in the supply chain, whether due to interruptions in
transportation routes, production processes (e.g., pandemics, civil
unrest, work stoppages) or foreign government economic sanctions.
With regard to other electrical transformers (dry-type and liquid
dielectric transformers with less than 100 MVA power handling capacity)
and transformer regulators that were also subject to this
investigation, the Secretary does not find that these items are being
imported in such quantities or under such circumstances as to threaten
to impair the national security at this time.
Overall, domestic production of these products is sufficient to
support critical infrastructure and national security requirements, and
U.S. firms remain competitive. However, domestic manufacturers of these
products were found to be highly dependent on imported transformer
laminations and cores and the foreign-origin GOES contained in them.
Robust domestic production capability for these subcomponents,
including GOES, will minimize supply chain risks for manufacture of
these transformers and transformer regulators and support critical
infrastructure requirements across all levels of the distribution
system.
B. Options
The following are seven non-mutually exclusive options to address
the threats to United States national security posed by imports that
the Secretary identified in this investigation. A discussion of the
potential benefits and drawbacks of each option follows.
1. Negotiate either bilaterally or trilaterally with Canada and Mexico
to reduce imports of subject products and/or to utilize more U.S. GOES
in their production
2. Impose tariffs or quotas on imports of some or all of the products
subject to this investigation
3. Provide direct production subsidies or R&D, capital expenditure
loans, or other financial incentives to support domestic production of
subject products.
4. Impose domestic content requirements for transformers
5. Establish a Stockpile for some or all of the subject products
6. Change the Harmonized Tariff classification for laminations and
cores to the steel HTS category rather than the transformer category
7. Establish a working group to provide further recommendations
1. Negotiate With Canada and Mexico
As this investigation found, Canada and Mexico are the leading
sources of imports of products subject to this investigation. Imports
of transformer laminations and transformer cores from Canada have
increased dramatically since 2015, and with imports from Mexico,
account for over 95% of U.S. imports of these products. In addition,
Mexico has a substantial transformer manufacturing industry, and is the
leading source for LPT for the U.S. electrical grid.
Mexico, and especially Canada, are close allies and trading
partners. Per agreement, Canada is considered part of the U.S. Defense
and Technology Base. In addition, both countries have highly
interconnected electrical grids with the United States and cooperate on
ways to ensure the resiliency and address threats to the North American
BPS. Neither country has production capability for GOES that is a key
material supporting equipment in the electrical grid. It is therefore
not only in the security interests of the United States to maintain a
source of GOES, but also in the interests of Canada and Mexico as well.
Thus, negotiate with Canada and Mexico to address the threats to
the North American security posed by the potential loss of U.S. GOES
production. Seek through negotiations to increase consumption by
Mexican and Canadian transformer and transformer component
manufacturing sectors of U.S. GOES and sub-assemblies. This option may
include purchasing agreements with both countries, as well as voluntary
agreements limiting imports from select countries. This option is
expected to be budget neutral and ensures continued cooperation on
behalf of all parties through the USMCA and other bi- and multi-lateral
treaties.
Under this agreement, a purchasing agreement will increase the
demand and production for domestic GOES. A purchasing agreement would
guarantee a United States market share in both the Canadian and Mexican
transformer manufacturing sectors. Canadian and Mexico primarily export
their transformers and transformer components to the United States. A
purchasing agreement will ensure that domestically consumed
transformers will rely on United States GOES production despite their
manufacture in Canada and Mexico. Should a purchasing agreement not be
feasible, voluntary trade restrictions may be another option.
A voluntary trade agreement to limit the import of GOES from China
and Russia by Canada and/or Mexico could encourage demand for U.S.
GOES. To complement Executive Order 13920 (E.O. 13920 or Bulk Power
Executive Order), limiting GOES, laminations, and core imports from
China and Russia will ensure greater security for United States,
Canadian, and Mexican BPS. The Secretary of Commerce recommends
pursuing both a purchasing agreement and a voluntary limitation on
imports from China and Russia.
2. Tariff/Quota/Tariff-Rate-Quota Duties
Extend proclamation 9705 to the following HTS codes: 8504.90.9634,
8504.90.9638, and 8504.90.9642. Should
[[Page 64684]]
this option be selected, a 25 percent global tariff rate will be
applied to imports of laminations and cores (both stacked and wound)
for incorporation into electric transformers. This will result in
positive tariff revenues and has the potential to reduce the import of
laminations and cores (stacked and wound). The alternative is to issue
a new global tariff rate on laminations and cores (stacked and wound)
and set it to 100 percent. This rate was requested by the domestic GOES
producer as they believe it will incentivize both domestic GOES
consumption and lamination and core (stacked and wound) production. In
the short term, this does not address the shortcomings of domestic GOES
production with regard to all grades of GOES.
Applying a quota, or tariff-rate-quota will negatively impact the
transformer industry and could be contrary to national security
interests as that sector is also vital. Given that the dependency of
the U.S. transformer industry on imported laminations and cores
(stacked and wound) for incorporation into transformers, applying a
tariff rate to only laminations and cores (stacked and wound) will
negatively impact the industry by raising input costs. Transformer
manufacturers are likely to offshore their domestic production
facilities in order to avoid the increased costs. In addition,
offshoring domestic transformer production will likely decrease the
demand for domestic GOES in the longer term, as transformer
manufacturers can procure cheaper imports elsewhere.
3. Production Subsidies, R&D, Capital Expenditure Loans, or Other
Financial Incentives
Issue a capital expenditure grant or loan to the domestic GOES
manufacture to upgrade facilities in order to reduce operating costs
and increase production capacity for high grade GOES. This option is
the most direct way to address shortcomings identified in this
investigation with regard to domestic the GOES industrial capabilities
and has the potential to increase the competitiveness of domestic GOES
in both U.S. and foreign markets in the medium to long term. Any
production subsidy should consider and account for the different grades
of GOES to ensure that subsidies are in fact making domestic GOES price
competitive with imports across all grades. In addition, a production
subsidy should have a clear termination date in order to avoid
overreliance on financial assistance.
Production subsidies however are not solely limited to the existing
domestic GOES manufacturer. New entrants could take advantage of such
subsidies in order to better compete on price while increasing their
production capacities. As production subsidies are directly targeted
towards GOES manufacturers, downstream costs are not expected to
increase.
This option is expected to be budget negative in the short run,
however, it has the potential to be budget neutral, or positive in the
long run. Budget neutrality or positivity can be achieved by preferable
interest rates or combining a capital expenditure loan with a strategic
stockpile option (which can be liquidated at a future date for profit).
This option is not expected to explicitly increase the costs for
electrical steel or transformer-related products.
Improving the domestic GOES manufacturer's facilities are expected
to reduce operating costs. More importantly, upgrading their machinery
can increase capacity for certain GOES grades which would address
concerns raised by industry. New entrants into the market may also take
advantage of a production subsidy or capital expenditure loan to
subsidize their startup costs and encourage future domestic GOES demand
and competition. A capital expenditure loan is more preferable than a
production subsidy as it has set terms which expire. Special attention,
however, will need to be given to the underlying factors which will
support this option.
In order for a capital expenditure loan to succeed in reducing
operating costs, demand for domestic GOES has to increase. Should
demand not increase, there is no guarantee that the loan can be
recouped. In addition, low-priced imports may pose a threat as there is
no guarantee that after the facilities are upgraded, they will be able
to compete with imports on price. Further review into regulations and
other agreements may be necessary to further reduce domestic operating
costs. The Secretary of Commerce recommends combining the capital
expenditure loan with establishing a strategic stockpile to ensure
long-term budget positivity.
4. Enact Domestic Content Requirements
Enact a domestic content requirement through the Defense Federal
Acquisition Regulations (DFAR) and Federal Acquisition Regulations
(FAR) to require that all electric transformers purchased by the U.S.
government are compliant with the Buy American Act. This option is
expected to increase demand for domestic GOES, which will in turn
increase demand for transformers produced domestically. This option is
expected to be budget neutral and will not explicitly increase the cost
of GOES or transformer-related products. Special provisions will have
to be implemented in order to avoid explicitly increasing costs.
The main drawback of this option is that direct Department of
Defense and U.S. Government purchases of transformers account for only
a small percentage of transformer production, and so will have limited
impact on domestic GOES production unless the domestic content
requirement can be extended to purchases of transformers by public and
private utility companies that make up the majority of the market.
5. Establish a Strategic Stockpile of GOES
Establish a strategic stockpile of domestic GOES and subsequent
transformer-related products to satisfy U.S. defense and essential
civilian transformer demand in case of a national emergency. In fact,
the Defense Logistics Agency is seeking funding for inclusion of GOES
in the National Stockpile. This option is expected to be budget
negative in the short run, however, it can be budget neutral or
positive in the long run. This option will ensure that the domestic
GOES producer retains business in order to support the stockpile in the
short run.
In the long run, a strategic stockpile on its own does not
guarantee success for the domestic GOES producer. Should the stockpile
be comprised of GOES, a domestic lamination and core (stacked and
wound) industry is necessary in order to process the GOES. Should the
stockpile include both GOES and laminations and cores (stacked and
wound), multiple gauges and specified products will need to be
stockpiled to ensure ample coverage. The risk of stockpiling outdated
or mismatched GOES also increases as new developments and efficiency
standards are implemented. Long lead times may further complicate the
stockpiling process in order to balance current U.S. demand and
stockpile demand.
6. Reclassify the Lamination and Cores HTS Codes
Reclassify the HTS codes for laminations and cores (stacked and
wound) from chapter 85 to chapter 72. This option is expected to be
budget positive as reclassifying the HTS codes to 72 would mean that
proclamation 9705 (which imposes tariffs/quotas on steel imports) would
apply to laminations and cores (stacked and wound). This option is
similar to extending proclamation 9705 to laminations and cores
(stacked and wound) (the Tariff/Quota option)
[[Page 64685]]
however, it is a more permanent shift as HTS codes will have to be re-
harmonized. This would forgo the need to apply tariffs on downstream
transformer products.
Reclassifying the HTS codes for laminations and cores (stacked and
wound) can prove challenging given the re-harmonization efforts
required. Given that a 25 percent tariff rate is guaranteed, downstream
product costs are expected to increase. This option does not guarantee
new entrants into the market as transformer manufacturing will likely
offshore in order to avoid the increased costs.
7. Establish a Working Group To Provide Further Recommendations
Establish a working group comprised of the Department of Defense,
Department of Energy, Department of Homeland Security, Department of
State, Department of Commerce, and industry stakeholders to conduct
further negotiations and research in order to recommend further
options. This option is expected to be budget neutral and will not
explicitly increase costs across the industry. It will also encourage
further dialogue at the USG and industry level in order to recommend
other solutions and provide more specific actions.
Establishing a working group, however, does not address the
immediate threat of imports of electrical steel, transformer
laminations and cores, or LPT. As a consequence of this, the domestic
GOES manufacturer will likely continue to face financial hardships, and
new entrants into the market are unlikely. The United States will
continue to be threatened by imports and have insufficient capacity to
produce transformer laminations, cores, and LPT.
Matthew S. Borman,
Deputy Assistant Secretary for Export Administration.
[FR Doc. 2021-24958 Filed 11-17-21; 8:45 am]
BILLING CODE 3510-33-P