Airworthiness Directives; General Electric Company Turbofan Engines, 38912-38914 [2021-15694]
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38912
Federal Register / Vol. 86, No. 139 / Friday, July 23, 2021 / Rules and Regulations
(IBR) of the service information listed in this
paragraph under 5 U.S.C. 552(a) and 1 CFR
part 51.
(2) You must use this service information
as applicable to do the actions required by
this AD, unless this AD specifies otherwise.
(i) European Aviation Safety Agency
(EASA) AD 2016–0028, dated February 15,
2016.
(ii) Zodiac Aerospace Service Bulletin SB
025–64–13, Revision 0, dated November 23,
2015.
(iii) Zodiac Aerospace Service Bulletin SB
025–64–13, Revision 1, dated January 19,
2016.
(3) For EASA AD 2016–0028, contact the
EASA, Konrad-Adenauer-Ufer 3, 50668
Cologne, Germany; telephone +49 221 8999
000; email ADs@easa.europa.eu; internet
www.easa.europa.eu. You may find this
EASA AD on the EASA website at https://
ad.easa.europa.eu. For Zodiac Aerospace
service information, contact Safran
Aerosystems—Plaisir, 61 rue Pierre Curie
CS20001, 78373 Plaisir Cedex, France;
telephone (33) 1 61 34 23 23; fax (33) 1 61
34 24 41; or at https://www.safranaerosystems.com.
(4) You may view this service information
at the FAA, Office of the Regional Counsel,
Southwest Region, 10101 Hillwood Pkwy.,
Room 6N–321, Fort Worth, TX 76177. For
information on the availability of this
material at the FAA, call 817–222–5110. This
material may be found in the AD docket on
the internet at https://www.regulations.gov
by searching for and locating Docket No.
FAA–2021–0188.
(5) You may view this material that is
incorporated by reference at the National
Archives and Records Administration
(NARA). For information on the availability
of this material at NARA, email fedreg.legal@
nara.gov, or go to https://www.archives.gov/
federal-register/cfr/ibr-locations.html.
Issued on June 10, 2021.
Ross Landes,
Deputy Director for Regulatory Operations,
Compliance & Airworthiness Division,
Aircraft Certification Service.
[FR Doc. 2021–15480 Filed 7–22–21; 8:45 am]
BILLING CODE 4910–13–P
DEPARTMENT OF TRANSPORTATION
Federal Aviation Administration
14 CFR Part 39
[Docket No. FAA–2020–1179; Project
Identifier AD–2020–00818–E; Amendment
39–21638; AD 2021–14–11]
khammond on DSKJM1Z7X2PROD with RULES
RIN 2120–AA64
Airworthiness Directives; General
Electric Company Turbofan Engines
Federal Aviation
Administration (FAA), DOT.
ACTION: Final rule.
AGENCY:
The FAA is adopting a new
airworthiness directive (AD) for certain
SUMMARY:
VerDate Sep<11>2014
15:54 Jul 22, 2021
Jkt 253001
General Electric Company (GE) CF6–
80A and CF6–80C2 model turbofan
engines. This AD was prompted by an
inspection by the manufacturer that
revealed cracking of the high-pressure
turbine (HPT) rotor stage 1 disk. This
AD requires visual inspection and
fluorescent penetrant inspection (FPI) of
the HPT thermal shield and, if cracking
is detected, removal from service of the
HPT thermal shield, HPT rotor stage 1
disk and HPT rotor stage 2 disk. The
FAA is issuing this AD to address the
unsafe condition on these products.
DATES: This AD is effective August 27,
2021.
ADDRESSES: For service information
identified in this final rule, contact
General Electric Company, 1 Neumann
Way, Cincinnati, OH 45215; phone:
(513) 552–3272; email:
aviation.fleetsupport@ae.ge.com;
website: www.ge.com. You may view
this service information at the FAA,
Airworthiness Products Section,
Operational Safety Branch, 1200 District
Avenue, Burlington, MA 01803. For
information on the availability of this
material at the FAA, call (781) 238–
7759. It is also available at https://
www.regulations.gov by searching for
and locating Docket No. FAA–2020–
1179.
Examining the AD Docket
You may examine the AD docket at
https://www.regulations.gov by
searching for and locating Docket No.
FAA–2020–1179; or in person at Docket
Operations between 9 a.m. and 5 p.m.,
Monday through Friday, except Federal
holidays. The AD docket contains this
final rule, any comments received, and
other information. The address for
Docket Operations is U.S. Department of
Transportation, Docket Operations,
M–30, West Building Ground Floor,
Room W12–140, 1200 New Jersey
Avenue SE, Washington, DC 20590.
FOR FURTHER INFORMATION CONTACT:
Kevin M. Clark, Aviation Safety
Engineer, ECO Branch, FAA, 1200
District Avenue, Burlington, MA 01803;
phone: (781) 238–7088; fax: (781) 238–
7199; email: Kevin.M.Clark@faa.gov.
SUPPLEMENTARY INFORMATION:
Background
The FAA issued a notice of proposed
rulemaking (NPRM) to amend 14 CFR
part 39 by adding an AD that would
apply to all General Electric Company
(GE) CF6–80A, CF6–80A1, CF6–80A2,
CF6–80A3, CF6–80C2A1, CF6–80C2A2,
CF6–80C2A3, CF6–80C2A5, CF6–
80C2A5F, CF6–80C2A8, CF6–80C2B1,
CF6–80C2B1F, CF6–80C2B1F1, CF6–
80C2B1F2, CF6–80C2B2, CF6–80C2B2F,
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CF6–80C2B3F, CF6–80C2B4, CF6–
80C2B4F, CF6–80C2B5F, CF6–80C2B6,
CF6–80C2B6F, CF6–80C2B6FA, CF6–
80C2B7F, CF6–80C2B8F, CF6–
80C2D1F, CF6–80C2K1F, and CF6–
80C2L1F model turbofan engines. The
NPRM published in the Federal
Register on February 22, 2021 (86 FR
10496). The NPRM was prompted by an
inspection by the manufacturer that
revealed cracking of the HPT rotor stage
1 disk caused by increased stress on the
HPT rotor stage 1 disk as a result of
flange-to-flange cracking on the HPT
thermal shield. In the NPRM, the FAA
proposed to require visual inspection
and FPI of the HPT thermal shield and,
if cracking is detected, removal from
service of the HPT thermal shield, HPT
rotor stage 1 disk and HPT rotor stage
2 disk. The FAA is issuing this AD to
address the unsafe condition on these
products.
Discussion of Final Airworthiness
Directive
Comments
The FAA received comments from
five commenters. The commenters were
Atlas Air, Boeing Commercial Airplanes
(Boeing), Delta Air Lines (Delta), United
Airlines (United) and the Air Line Pilots
Association, International (ALPA). The
following presents the comments
received on the NPRM and the FAA’s
response to each comment.
Request To Update Shop Manual
Atlas Air requested that the FAA
revise GE CF6–80C2, ESM 72–53–05,
High Pressure Turbine (HPT) Rotor
Thermal Shield—Inspection to add the
proposed requirement to remove from
service the HPT thermal shield, the HPT
rotor stage 1 disk, and the HPT rotor
stage 2 disk from service if a crack is
found, since the thermal shield can be
sent to different vendors outside the
engine shop. Delta also suggested that
the technical data within the Engine
Shop Manual (ESM) should be updated
to ensure inspection requirements are
equivalent across all tasks within the
ESM.
The FAA disagrees. Requiring updates
to the ESM is unnecessary to correct the
unsafe condition identified in this AD.
The visual and FPI inspections in the
required actions of this AD are the
necessary actions to correct the unsafe
condition. Operators, at their discretion,
may work with the original equipment
manufacturer to suggest changes to the
ESM to include the inspections required
by this AD.
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23JYR1
38913
Federal Register / Vol. 86, No. 139 / Friday, July 23, 2021 / Rules and Regulations
Request To Revise References to Engine
Manual
Boeing requested that the FAA update
reference to the service information in
the Related Service Information section
of the NPRM by referencing Revision 90
of the GE CF6–80A Engine Manual and
Revision 91 of the CF6–80C2 Engine
Manual. These revisions of the
respective engines manuals include
updated procedures regarding HPT rotor
Stage 1 and Stage 2 disk serviceability
for these model engines with respect to
HPT thermal shield inspection findings.
The FAA agrees and has updated the
Related Service Information section of
this AD as suggested by the commenter.
Request To Clarify Inspection
Instructions
Delta requested that the FAA clarify
that the mandated visual and FPI
inspections should be accomplished in
accordance with the engine manual for
the affected engine models.
The FAA disagrees. Operators may
use any approved method to perform
the visual and FPI inspections required
by this AD.
Request To Clarify Engine Applicability
United requested that the FAA
remove CF6–80C2B8F model turbofan
engines from the applicability of this
AD. United commented that two HPT
thermal shield configurations exist, part
number (P/N) 2787M85P01 and P/N
9315M41P20. Neither of these
configurations are applicable to the
R88DT HPT rotor installed on CF6–
80C2B8F model turbofan engines.
United requested that if the FAA
considers the CF6–80C2B8F turbofan
engine model affected by this AD, then
the applicable engine manual should be
updated to reflect the inspections
required by this AD.
The FAA agrees. This AD is not
applicable to the R88DT HPT rotor
installed on CF6–80C2B8F model
turbofan engines because that rotor
configuration does not have an affected
thermal shield. The FAA added the
applicable part numbers for HPT
thermal shields installed on CF6–80A
and CF6–80C2 model turbofan engines
to the applicability paragraph of this
AD.
Support for the NPRM
ALPA supported the NPRM without
change.
Conclusion
The FAA reviewed the relevant data,
considered any comments received, and
determined that air safety requires
adopting this AD as proposed.
Accordingly, the FAA is issuing this AD
to address the unsafe condition on these
products. Except for minor editorial
changes and any other changes
described previously, this AD is
adopted as proposed in the NPRM.
None of the changes will increase the
economic burden on any operator.
Related Service Information
The FAA reviewed ESM 72–53–00
High Pressure Turbine Rotor
Assembly—Disassembly (CF6–80A ESM
72–53–00), dated February 15, 2020
from the GE CF6–80A Engine Manual
GEK72501—Rev 90, dated February 15,
2021. CF6–80A ESM 72–53–00
describes procedures for the removal of
the HPT thermal shield, the HPT rotor
stage 1 disk, and the HPT rotor stage 2
disk installed on CF6–80A model
turbofan engines.
The FAA also reviewed ESM 72–53–
00 High Pressure Turbine Rotor
Assembly—Disassembly (CF6–80C2
ESM 72–53–00), dated December 1,
2019 from the GE CF6–80C2 Engine
Manual GEK92451—Rev 91, dated
December 1, 2020. CF6–80C2 ESM 72–
53–00 describes procedures for the
removal of the HPT thermal shield, the
HPT rotor stage 1 disk, and the HPT
rotor stage 2 disk installed on CF6–80C2
model turbofan engines.
Costs of Compliance
The FAA estimates that this AD
affects 1,084 engines installed on
airplanes of U.S. registry.
The FAA estimates the following
costs to comply with this AD:
ESTIMATED COSTS
Action
Labor cost
Perform FPI and visual inspection of HPT
thermal shield.
2 work-hours × $85 per hour = $170 .............
The FAA estimates the following
costs to do any necessary replacements
that would be required based on the
Cost per
product
Parts cost
results of the inspection. The agency has
no way of determining the number of
$0
Cost on U.S.
operators
$170
$184,280
aircraft that might need these
replacements.
ON-CONDITION COSTS
Action
Labor cost
Replace HPT thermal shield ........................................
Replace HPT rotor stage 1 disk ...................................
Replace HPT rotor stage 2 disk ...................................
2 work-hours × $85 per hour = $170 ...........................
2 work-hours × $85 per hour = $170 ...........................
2 work-hours × $85 per hour = $170 ...........................
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Authority for This Rulemaking
Title 49 of the United States Code
specifies the FAA’s authority to issue
rules on aviation safety. Subtitle I,
section 106, describes the authority of
the FAA Administrator. Subtitle VII:
Aviation Programs, describes in more
VerDate Sep<11>2014
18:24 Jul 22, 2021
Jkt 253001
detail the scope of the Agency’s
authority.
The FAA is issuing this rulemaking
under the authority described in
Subtitle VII, Part A, Subpart III, Section
44701: General requirements. Under
that section, Congress charges the FAA
with promoting safe flight of civil
aircraft in air commerce by prescribing
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Parts cost
$209,600
799,700
364,600
Cost per
product
$209,770
799,870
364,770
regulations for practices, methods, and
procedures the Administrator finds
necessary for safety in air commerce.
This regulation is within the scope of
that authority because it addresses an
unsafe condition that is likely to exist or
develop on products identified in this
rulemaking action.
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23JYR1
38914
Federal Register / Vol. 86, No. 139 / Friday, July 23, 2021 / Rules and Regulations
Regulatory Findings
This AD will not have federalism
implications under Executive Order
13132. This AD will not have a
substantial direct effect on the States, on
the relationship between the national
government and the States, or on the
distribution of power and
responsibilities among the various
levels of government.
For the reasons discussed above, I
certify that this AD:
(1) Is not a ‘‘significant regulatory
action’’ under Executive Order 12866,
(2) Will not affect intrastate aviation
in Alaska, and
(3) Will not have a significant
economic impact, positive or negative,
on a substantial number of small entities
under the criteria of the Regulatory
Flexibility Act.
(d) Subject
Joint Aircraft System Component (JASC)
Code 7250, Turbine Section.
(e) Unsafe Condition
This AD was prompted by an inspection by
the manufacturer that revealed cracking of
the high-pressure turbine (HPT) rotor stage 1
disk, caused by initial flange-to-flange
cracking on the HPT thermal shield between
the HPT rotor stage 1 disk and the HPT rotor
stage 2 disk. The FAA is issuing this AD to
prevent failure of the HPT rotor stage 1 disk
and the HPT rotor stage 2 disk. The unsafe
condition, if not addressed, could result in
uncontained release of the HPT rotor stage 1
and stage 2 disks, damage to the engine, and
damage to the airplane.
(k) Related Information
For more information about this AD,
contact Kevin M. Clark, Aviation Safety
Engineer, ECO Branch, FAA, 1200 District
Avenue, Burlington, MA 01803; phone: (781)
238–7088; fax: (781) 238–7199; email:
Kevin.M.Clark@faa.gov.
(l) Material Incorporated by Reference
None.
Issued on June 25, 2021.
Lance T. Gant,
Director, Compliance & Airworthiness
Division, Aircraft Certification Service.
[FR Doc. 2021–15694 Filed 7–22–21; 8:45 am]
BILLING CODE 4910–13–P
DEPARTMENT OF TRANSPORTATION
Federal Aviation Administration
14 CFR Part 39
List of Subjects in 14 CFR Part 39
(f) Compliance
Air transportation, Aircraft, Aviation
safety, Incorporation by reference,
Safety.
Comply with this AD within the
compliance times specified, unless already
done.
[Docket No. FAA–2021–0375; Project
Identifier MCAI–2020–01245–R; Amendment
39–21656 AD 2021–15–09]
The Amendment
(g) Required Actions
RIN 2120–AA64
Accordingly, under the authority
delegated to me by the Administrator,
the FAA amends 14 CFR part 39 as
follows:
(1) After the effective date of this AD, at
every piece-part exposure of the HPT rotor
stage 1 disk, HPT rotor stage 2 disk, or the
HPT thermal shield, perform a visual
inspection and a fluorescent penetrant
inspection of the HPT thermal shield.
(2) During any inspection required by
paragraph (g)(1) of this AD, if a crack
extending through either the forward or aft
flange of the HPT thermal shield is detected,
remove the HPT thermal shield, the HPT
rotor stage 1 disk, and the HPT rotor stage 2
disk from service.
Airworthiness Directives; Leonardo
S.p.a. Helicopters
PART 39—AIRWORTHINESS
DIRECTIVES
1. The authority citation for part 39
continues to read as follows:
■
Authority: 49 U.S.C. 106(g), 40113, 44701.
§ 39.13
[Amended]
2. The FAA amends § 39.13 by adding
the following new airworthiness
directive:
■
2021–14–11 General Electric Company:
Amendment 39–21638; Docket No.
FAA–2020–1179; Project Identifier AD–
2020–00818–E.
(a) Effective Date
This airworthiness directive (AD) is
effective August 27, 2021.
(b) Affected ADs
None.
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9315M41P09, 9315M41P13, 9315M41P14,
9315M41P15, 9315M41P16, 9315M41P20,
9348M13P01, 9367M63P01, 9367M63P02,
9367M63P03, 9367M63P04, 9367M63P05,
9367M63P06, 9367M63P07, or 9315M41P20.
(c) Applicability
This AD applies to General Electric
Company (GE) CF6–80A, CF6–80A1, CF6–
80A2, CF6–80A3, CF6–80C2A1, CF6–
80C2A2, CF6–80C2A3, CF6–80C2A5, CF6–
80C2A5F, CF6–80C2A8, CF6–80C2B1, CF6–
80C2B1F, CF6–80C2B1F1, CF6–80C2B1F2,
CF6–80C2B2, CF6–80C2B2F, CF6–80C2B3F,
CF6–80C2B4, CF6–80C2B4F, CF6–80C2B5F,
CF6–80C2B6, CF6–80C2B6F, CF6–
80C2B6FA, CF6–80C2B7F, CF6–80C2B8F,
CF6–80C2D1F, CF6–80C2K1F, and CF6–
80C2L1F model turbofan engines with an
installed thermal shield having one of the
following part numbers: 2787M85P01,
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15:54 Jul 22, 2021
Jkt 253001
(h) Installation Prohibition
Do not install onto any engine an HPT
rotor stage 1 disk or HPT rotor stage 2 disk
that was removed from service due to the
requirements of paragraph (g)(2) of this AD.
(i) Definition
For the purpose of this AD, ‘‘piece-part
exposure’’ is when the HPT rotor stage 1
disk, HPT rotor stage 2 disk, or HPT thermal
shield is separated from their mating rotor
parts within the HPT rotor module.
(j) Alternative Methods of Compliance
(AMOCs)
(1) The Manager, ECO Branch, FAA, has
the authority to approve AMOCs for this AD,
if requested using the procedures found in 14
CFR 39.19. In accordance with 14 CFR 39.19,
send your request to your principal inspector
or local Flight Standards District Office, as
appropriate. If sending information directly
to the manager of the ECO Branch, send it to
the attention of the person identified in
Related Information. You may email your
request to: ANE-AD-AMOC@faa.gov.
(2) Before using any approved AMOC,
notify your appropriate principal inspector,
or lacking a principal inspector, the manager
of the local flight standards district office/
certificate holding district office.
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Federal Aviation
Administration (FAA), DOT.
ACTION: Final rule.
AGENCY:
The FAA is adopting a new
airworthiness directive (AD) for certain
Leonardo S.p.a. Model AB139 and
AW139 helicopters. This AD was
prompted by two events of
uncommanded emergency flotation
system (EFS) deployment during flight.
This AD requires replacing certain partnumbered EFS control panels and
prohibits installing them. The FAA is
issuing this AD to address the unsafe
condition on these products.
DATES: This AD is effective August 27,
2021.
ADDRESSES: For service information
identified in this final rule, contact
Leonardo S.p.A. Helicopters, Emanuele
Bufano, Head of Airworthiness, Viale
G.Agusta 520, 21017 C.Costa di
Samarate (Va) Italy; telephone +39–
0331–225074; fax +39–0331–229046; or
at https://www.leonardocompany.com/
en/home. You may view the referenced
service information at the FAA, Office
of the Regional Counsel, Southwest
Region, 10101 Hillwood Pkwy., Room
6N–321, Fort Worth, TX 76177. For
information on the availability of this
material at the FAA, call (817) 222–
5110.
SUMMARY:
Examining the AD Docket
You may examine the AD docket at
https://www.regulations.gov by
E:\FR\FM\23JYR1.SGM
23JYR1
Agencies
[Federal Register Volume 86, Number 139 (Friday, July 23, 2021)]
[Rules and Regulations]
[Pages 38912-38914]
From the Federal Register Online via the Government Publishing Office [www.gpo.gov]
[FR Doc No: 2021-15694]
-----------------------------------------------------------------------
DEPARTMENT OF TRANSPORTATION
Federal Aviation Administration
14 CFR Part 39
[Docket No. FAA-2020-1179; Project Identifier AD-2020-00818-E;
Amendment 39-21638; AD 2021-14-11]
RIN 2120-AA64
Airworthiness Directives; General Electric Company Turbofan
Engines
AGENCY: Federal Aviation Administration (FAA), DOT.
ACTION: Final rule.
-----------------------------------------------------------------------
SUMMARY: The FAA is adopting a new airworthiness directive (AD) for
certain General Electric Company (GE) CF6-80A and CF6-80C2 model
turbofan engines. This AD was prompted by an inspection by the
manufacturer that revealed cracking of the high-pressure turbine (HPT)
rotor stage 1 disk. This AD requires visual inspection and fluorescent
penetrant inspection (FPI) of the HPT thermal shield and, if cracking
is detected, removal from service of the HPT thermal shield, HPT rotor
stage 1 disk and HPT rotor stage 2 disk. The FAA is issuing this AD to
address the unsafe condition on these products.
DATES: This AD is effective August 27, 2021.
ADDRESSES: For service information identified in this final rule,
contact General Electric Company, 1 Neumann Way, Cincinnati, OH 45215;
phone: (513) 552-3272; email: [email protected]; website:
www.ge.com. You may view this service information at the FAA,
Airworthiness Products Section, Operational Safety Branch, 1200
District Avenue, Burlington, MA 01803. For information on the
availability of this material at the FAA, call (781) 238-7759. It is
also available at https://www.regulations.gov by searching for and
locating Docket No. FAA-2020-1179.
Examining the AD Docket
You may examine the AD docket at https://www.regulations.gov by
searching for and locating Docket No. FAA-2020-1179; or in person at
Docket Operations between 9 a.m. and 5 p.m., Monday through Friday,
except Federal holidays. The AD docket contains this final rule, any
comments received, and other information. The address for Docket
Operations is U.S. Department of Transportation, Docket Operations, M-
30, West Building Ground Floor, Room W12-140, 1200 New Jersey Avenue
SE, Washington, DC 20590.
FOR FURTHER INFORMATION CONTACT: Kevin M. Clark, Aviation Safety
Engineer, ECO Branch, FAA, 1200 District Avenue, Burlington, MA 01803;
phone: (781) 238-7088; fax: (781) 238-7199; email:
[email protected].
SUPPLEMENTARY INFORMATION:
Background
The FAA issued a notice of proposed rulemaking (NPRM) to amend 14
CFR part 39 by adding an AD that would apply to all General Electric
Company (GE) CF6-80A, CF6-80A1, CF6-80A2, CF6-80A3, CF6-80C2A1, CF6-
80C2A2, CF6-80C2A3, CF6-80C2A5, CF6-80C2A5F, CF6-80C2A8, CF6-80C2B1,
CF6-80C2B1F, CF6-80C2B1F1, CF6-80C2B1F2, CF6-80C2B2, CF6-80C2B2F, CF6-
80C2B3F, CF6-80C2B4, CF6-80C2B4F, CF6-80C2B5F, CF6-80C2B6, CF6-80C2B6F,
CF6-80C2B6FA, CF6-80C2B7F, CF6-80C2B8F, CF6-80C2D1F, CF6-80C2K1F, and
CF6-80C2L1F model turbofan engines. The NPRM published in the Federal
Register on February 22, 2021 (86 FR 10496). The NPRM was prompted by
an inspection by the manufacturer that revealed cracking of the HPT
rotor stage 1 disk caused by increased stress on the HPT rotor stage 1
disk as a result of flange-to-flange cracking on the HPT thermal
shield. In the NPRM, the FAA proposed to require visual inspection and
FPI of the HPT thermal shield and, if cracking is detected, removal
from service of the HPT thermal shield, HPT rotor stage 1 disk and HPT
rotor stage 2 disk. The FAA is issuing this AD to address the unsafe
condition on these products.
Discussion of Final Airworthiness Directive
Comments
The FAA received comments from five commenters. The commenters were
Atlas Air, Boeing Commercial Airplanes (Boeing), Delta Air Lines
(Delta), United Airlines (United) and the Air Line Pilots Association,
International (ALPA). The following presents the comments received on
the NPRM and the FAA's response to each comment.
Request To Update Shop Manual
Atlas Air requested that the FAA revise GE CF6-80C2, ESM 72-53-05,
High Pressure Turbine (HPT) Rotor Thermal Shield--Inspection to add the
proposed requirement to remove from service the HPT thermal shield, the
HPT rotor stage 1 disk, and the HPT rotor stage 2 disk from service if
a crack is found, since the thermal shield can be sent to different
vendors outside the engine shop. Delta also suggested that the
technical data within the Engine Shop Manual (ESM) should be updated to
ensure inspection requirements are equivalent across all tasks within
the ESM.
The FAA disagrees. Requiring updates to the ESM is unnecessary to
correct the unsafe condition identified in this AD. The visual and FPI
inspections in the required actions of this AD are the necessary
actions to correct the unsafe condition. Operators, at their
discretion, may work with the original equipment manufacturer to
suggest changes to the ESM to include the inspections required by this
AD.
[[Page 38913]]
Request To Revise References to Engine Manual
Boeing requested that the FAA update reference to the service
information in the Related Service Information section of the NPRM by
referencing Revision 90 of the GE CF6-80A Engine Manual and Revision 91
of the CF6-80C2 Engine Manual. These revisions of the respective
engines manuals include updated procedures regarding HPT rotor Stage 1
and Stage 2 disk serviceability for these model engines with respect to
HPT thermal shield inspection findings.
The FAA agrees and has updated the Related Service Information
section of this AD as suggested by the commenter.
Request To Clarify Inspection Instructions
Delta requested that the FAA clarify that the mandated visual and
FPI inspections should be accomplished in accordance with the engine
manual for the affected engine models.
The FAA disagrees. Operators may use any approved method to perform
the visual and FPI inspections required by this AD.
Request To Clarify Engine Applicability
United requested that the FAA remove CF6-80C2B8F model turbofan
engines from the applicability of this AD. United commented that two
HPT thermal shield configurations exist, part number (P/N) 2787M85P01
and P/N 9315M41P20. Neither of these configurations are applicable to
the R88DT HPT rotor installed on CF6-80C2B8F model turbofan engines.
United requested that if the FAA considers the CF6-80C2B8F turbofan
engine model affected by this AD, then the applicable engine manual
should be updated to reflect the inspections required by this AD.
The FAA agrees. This AD is not applicable to the R88DT HPT rotor
installed on CF6-80C2B8F model turbofan engines because that rotor
configuration does not have an affected thermal shield. The FAA added
the applicable part numbers for HPT thermal shields installed on CF6-
80A and CF6-80C2 model turbofan engines to the applicability paragraph
of this AD.
Support for the NPRM
ALPA supported the NPRM without change.
Conclusion
The FAA reviewed the relevant data, considered any comments
received, and determined that air safety requires adopting this AD as
proposed. Accordingly, the FAA is issuing this AD to address the unsafe
condition on these products. Except for minor editorial changes and any
other changes described previously, this AD is adopted as proposed in
the NPRM. None of the changes will increase the economic burden on any
operator.
Related Service Information
The FAA reviewed ESM 72-53-00 High Pressure Turbine Rotor
Assembly--Disassembly (CF6-80A ESM 72-53-00), dated February 15, 2020
from the GE CF6-80A Engine Manual GEK72501--Rev 90, dated February 15,
2021. CF6-80A ESM 72-53-00 describes procedures for the removal of the
HPT thermal shield, the HPT rotor stage 1 disk, and the HPT rotor stage
2 disk installed on CF6-80A model turbofan engines.
The FAA also reviewed ESM 72-53-00 High Pressure Turbine Rotor
Assembly--Disassembly (CF6-80C2 ESM 72-53-00), dated December 1, 2019
from the GE CF6-80C2 Engine Manual GEK92451--Rev 91, dated December 1,
2020. CF6-80C2 ESM 72-53-00 describes procedures for the removal of the
HPT thermal shield, the HPT rotor stage 1 disk, and the HPT rotor stage
2 disk installed on CF6-80C2 model turbofan engines.
Costs of Compliance
The FAA estimates that this AD affects 1,084 engines installed on
airplanes of U.S. registry.
The FAA estimates the following costs to comply with this AD:
Estimated Costs
----------------------------------------------------------------------------------------------------------------
Cost per Cost on U.S.
Action Labor cost Parts cost product operators
----------------------------------------------------------------------------------------------------------------
Perform FPI and visual inspection of 2 work-hours x $85 per $0 $170 $184,280
HPT thermal shield. hour = $170.
----------------------------------------------------------------------------------------------------------------
The FAA estimates the following costs to do any necessary
replacements that would be required based on the results of the
inspection. The agency has no way of determining the number of aircraft
that might need these replacements.
On-Condition Costs
----------------------------------------------------------------------------------------------------------------
Cost per
Action Labor cost Parts cost product
----------------------------------------------------------------------------------------------------------------
Replace HPT thermal shield.................... 2 work-hours x $85 per hour = $209,600 $209,770
$170.
Replace HPT rotor stage 1 disk................ 2 work-hours x $85 per hour = 799,700 799,870
$170.
Replace HPT rotor stage 2 disk................ 2 work-hours x $85 per hour = 364,600 364,770
$170.
----------------------------------------------------------------------------------------------------------------
Authority for This Rulemaking
Title 49 of the United States Code specifies the FAA's authority to
issue rules on aviation safety. Subtitle I, section 106, describes the
authority of the FAA Administrator. Subtitle VII: Aviation Programs,
describes in more detail the scope of the Agency's authority.
The FAA is issuing this rulemaking under the authority described in
Subtitle VII, Part A, Subpart III, Section 44701: General requirements.
Under that section, Congress charges the FAA with promoting safe flight
of civil aircraft in air commerce by prescribing regulations for
practices, methods, and procedures the Administrator finds necessary
for safety in air commerce. This regulation is within the scope of that
authority because it addresses an unsafe condition that is likely to
exist or develop on products identified in this rulemaking action.
[[Page 38914]]
Regulatory Findings
This AD will not have federalism implications under Executive Order
13132. This AD will not have a substantial direct effect on the States,
on the relationship between the national government and the States, or
on the distribution of power and responsibilities among the various
levels of government.
For the reasons discussed above, I certify that this AD:
(1) Is not a ``significant regulatory action'' under Executive
Order 12866,
(2) Will not affect intrastate aviation in Alaska, and
(3) Will not have a significant economic impact, positive or
negative, on a substantial number of small entities under the criteria
of the Regulatory Flexibility Act.
List of Subjects in 14 CFR Part 39
Air transportation, Aircraft, Aviation safety, Incorporation by
reference, Safety.
The Amendment
Accordingly, under the authority delegated to me by the
Administrator, the FAA amends 14 CFR part 39 as follows:
PART 39--AIRWORTHINESS DIRECTIVES
0
1. The authority citation for part 39 continues to read as follows:
Authority: 49 U.S.C. 106(g), 40113, 44701.
Sec. 39.13 [Amended]
0
2. The FAA amends Sec. 39.13 by adding the following new airworthiness
directive:
2021-14-11 General Electric Company: Amendment 39-21638; Docket No.
FAA-2020-1179; Project Identifier AD-2020-00818-E.
(a) Effective Date
This airworthiness directive (AD) is effective August 27, 2021.
(b) Affected ADs
None.
(c) Applicability
This AD applies to General Electric Company (GE) CF6-80A, CF6-
80A1, CF6-80A2, CF6-80A3, CF6-80C2A1, CF6-80C2A2, CF6-80C2A3, CF6-
80C2A5, CF6-80C2A5F, CF6-80C2A8, CF6-80C2B1, CF6-80C2B1F, CF6-
80C2B1F1, CF6-80C2B1F2, CF6-80C2B2, CF6-80C2B2F, CF6-80C2B3F, CF6-
80C2B4, CF6-80C2B4F, CF6-80C2B5F, CF6-80C2B6, CF6-80C2B6F, CF6-
80C2B6FA, CF6-80C2B7F, CF6-80C2B8F, CF6-80C2D1F, CF6-80C2K1F, and
CF6-80C2L1F model turbofan engines with an installed thermal shield
having one of the following part numbers: 2787M85P01, 9315M41P09,
9315M41P13, 9315M41P14, 9315M41P15, 9315M41P16, 9315M41P20,
9348M13P01, 9367M63P01, 9367M63P02, 9367M63P03, 9367M63P04,
9367M63P05, 9367M63P06, 9367M63P07, or 9315M41P20.
(d) Subject
Joint Aircraft System Component (JASC) Code 7250, Turbine
Section.
(e) Unsafe Condition
This AD was prompted by an inspection by the manufacturer that
revealed cracking of the high-pressure turbine (HPT) rotor stage 1
disk, caused by initial flange-to-flange cracking on the HPT thermal
shield between the HPT rotor stage 1 disk and the HPT rotor stage 2
disk. The FAA is issuing this AD to prevent failure of the HPT rotor
stage 1 disk and the HPT rotor stage 2 disk. The unsafe condition,
if not addressed, could result in uncontained release of the HPT
rotor stage 1 and stage 2 disks, damage to the engine, and damage to
the airplane.
(f) Compliance
Comply with this AD within the compliance times specified,
unless already done.
(g) Required Actions
(1) After the effective date of this AD, at every piece-part
exposure of the HPT rotor stage 1 disk, HPT rotor stage 2 disk, or
the HPT thermal shield, perform a visual inspection and a
fluorescent penetrant inspection of the HPT thermal shield.
(2) During any inspection required by paragraph (g)(1) of this
AD, if a crack extending through either the forward or aft flange of
the HPT thermal shield is detected, remove the HPT thermal shield,
the HPT rotor stage 1 disk, and the HPT rotor stage 2 disk from
service.
(h) Installation Prohibition
Do not install onto any engine an HPT rotor stage 1 disk or HPT
rotor stage 2 disk that was removed from service due to the
requirements of paragraph (g)(2) of this AD.
(i) Definition
For the purpose of this AD, ``piece-part exposure'' is when the
HPT rotor stage 1 disk, HPT rotor stage 2 disk, or HPT thermal
shield is separated from their mating rotor parts within the HPT
rotor module.
(j) Alternative Methods of Compliance (AMOCs)
(1) The Manager, ECO Branch, FAA, has the authority to approve
AMOCs for this AD, if requested using the procedures found in 14 CFR
39.19. In accordance with 14 CFR 39.19, send your request to your
principal inspector or local Flight Standards District Office, as
appropriate. If sending information directly to the manager of the
ECO Branch, send it to the attention of the person identified in
Related Information. You may email your request to: [email protected].
(2) Before using any approved AMOC, notify your appropriate
principal inspector, or lacking a principal inspector, the manager
of the local flight standards district office/certificate holding
district office.
(k) Related Information
For more information about this AD, contact Kevin M. Clark,
Aviation Safety Engineer, ECO Branch, FAA, 1200 District Avenue,
Burlington, MA 01803; phone: (781) 238-7088; fax: (781) 238-7199;
email: [email protected].
(l) Material Incorporated by Reference
None.
Issued on June 25, 2021.
Lance T. Gant,
Director, Compliance & Airworthiness Division, Aircraft Certification
Service.
[FR Doc. 2021-15694 Filed 7-22-21; 8:45 am]
BILLING CODE 4910-13-P