Airworthiness Directives; Pratt & Whitney Division Turbofan Engines, 38941-38943 [2021-15518]
Download as PDF
38941
Proposed Rules
Federal Register
Vol. 86, No. 139
Friday, July 23, 2021
This section of the FEDERAL REGISTER
contains notices to the public of the proposed
issuance of rules and regulations. The
purpose of these notices is to give interested
persons an opportunity to participate in the
rule making prior to the adoption of the final
rules.
DEPARTMENT OF TRANSPORTATION
Federal Aviation Administration
14 CFR Part 39
[Docket No. FAA–2021–0577; Project
Identifier AD–2021–00470–E]
RIN 2120–AA64
Airworthiness Directives; Pratt &
Whitney Division Turbofan Engines
Federal Aviation
Administration (FAA), DOT.
ACTION: Notice of proposed rulemaking
(NPRM).
AGENCY:
The FAA proposes to
supersede Airworthiness Directive (AD)
2021–05–16, which applies to certain
Pratt & Whitney Division (PW) PW4164,
PW4164–1D, PW4168, PW4168–1D,
PW4168A, PW4168A–1D, and PW4170
model turbofan engines. AD 2021–05–
16 requires initial and repetitive
replacements of the low-pressure
turbine (LPT) 4th-stage air sealing ring
segment assemblies with parts eligible
for installation. AD 2021–05–16 also
requires initial and repetitive
dimensional inspections of the LPT case
for bulging and, depending on the
results of the dimensional inspections,
repair or replacement of the LPT case.
Since the FAA issued AD 2021–05–16,
the FAA was notified of an inadvertent
omission in the LPT 4th-stage air sealing
ring segment assembly part numbers.
This proposed AD would correct this
omission. The FAA is proposing this AD
to address the unsafe condition on these
products.
DATES: The FAA must receive comments
on this proposed AD by September 7,
2021.
khammond on DSKJM1Z7X2PROD with PROPOSALS
SUMMARY:
You may send comments,
using the procedures found in 14 CFR
11.43 and 11.45, by any of the following
methods:
• Federal eRulemaking Portal: Go to
https://www.regulations.gov. Follow the
instructions for submitting comments.
• Fax: (202) 493–2251.
ADDRESSES:
VerDate Sep<11>2014
16:27 Jul 22, 2021
Jkt 253001
• Mail: U.S. Department of
Transportation, Docket Operations, M–
30, West Building Ground Floor, Room
W12–140, 1200 New Jersey Avenue SE,
Washington, DC 20590.
• Hand Delivery: Deliver to Mail
address above between 9 a.m. and 5
p.m., Monday through Friday, except
Federal holidays.
For service information identified in
this NPRM, contact Pratt & Whitney,
400 Main Street, East Hartford, CT
06118; phone: (800) 565–0140; email:
help24@prattwhitney.com; website:
https://prattwhitney.com. You may view
this service information at the
Airworthiness Products Section,
Operational Safety Branch, FAA, 1200
District Avenue, Burlington, MA 01803.
For information on the availability of
this material at the FAA, call (781) 238–
7759.
Examining the AD Docket
You may examine the AD docket at
https://www.regulations.gov by
searching for and locating Docket No.
FAA–2021–0577; or in person at Docket
Operations between 9 a.m. and 5 p.m.,
Monday through Friday, except Federal
holidays. The AD docket contains this
NPRM, any comments received, and
other information. The street address for
Docket Operations is listed above.
FOR FURTHER INFORMATION CONTACT:
Carol Nguyen, Aviation Safety Engineer,
ECO Branch, FAA, 1200 District
Avenue, Burlington, MA 01803; phone:
(781) 238–7655; fax: (781) 238–7199;
email: carol.nguyen@faa.gov.
SUPPLEMENTARY INFORMATION:
Comments Invited
The FAA invites you to send any
written relevant data, views, or
arguments about this proposal. Send
your comments to an address listed
under ADDRESSES. Include ‘‘Docket No.
FAA–2021–0577; Project Identifier AD–
2021–00470–E’’ at the beginning of your
comments. The most helpful comments
reference a specific portion of the
proposal, explain the reason for any
recommended change, and include
supporting data. The FAA will consider
all comments received by the closing
date and may amend the proposal
because of those comments.
Except for Confidential Business
Information (CBI) as described in the
following paragraph, and other
information as described in 14 CFR
PO 00000
Frm 00001
Fmt 4702
Sfmt 4702
11.35, the FAA will post all comments
received, without change, to https://
www.regulations.gov, including any
personal information you provide. The
agency will also post a report
summarizing each substantive verbal
contact the FAA receives about this
proposed AD.
Confidential Business Information
CBI is commercial or financial
information that is both customarily and
actually treated as private by its owner.
Under the Freedom of Information Act
(FOIA) (5 U.S.C. 552), CBI is exempt
from public disclosure. If your
comments responsive to this NPRM
contain commercial or financial
information that is customarily treated
as private, that you actually treat as
private, and that is relevant or
responsive to this NPRM, it is important
that you clearly designate the submitted
comments as CBI. Please mark each
page of your submission containing CBI
as ‘‘PROPIN.’’ The FAA will treat such
marked submissions as confidential
under the FOIA, and they will not be
placed in the public docket of this
NPRM. Submissions containing CBI
should be sent to Carol Nguyen,
Aviation Safety Engineer, ECO Branch,
FAA, 1200 District Avenue, Burlington,
MA 01803. Any commentary that the
FAA receives which is not specifically
designated as CBI will be placed in the
public docket for this rulemaking.
Background
The FAA issued AD 2021–05–16,
Amendment 39–21459 (86 FR 17287,
April 2, 2021), (AD 2021–05–16), for
certain PW PW4164, PW4164–1D,
PW4168, PW4168–1D, PW4168A,
PW4168A–1D, and PW4170 model
turbofan engines with LPT 4th-stage air
sealing ring segment assemblies, part
number (P/N) 50N463–01 or P/N
50N526–01, installed. AD 2021–05–16
was prompted by six reports from the
manufacturer concerning LPT 4th-stage
vane cluster assemblies leaning back
and notching into rotating LPT 4th-stage
blades, causing some blades to fracture
and release. These incidents resulted in
an aborted takeoff, air turnbacks, engine
surges, high vibrations, and unplanned
engine removals. The incidents were
attributed to the LPT 4th-stage air
sealing ring segment assemblies moving
into the LPT 4th-stage blades knife edge
seals, resulting in damage to the ring
E:\FR\FM\23JYP1.SGM
23JYP1
38942
Federal Register / Vol. 86, No. 139 / Friday, July 23, 2021 / Proposed Rules
segment assemblies. AD 2021–05–16
requires initial and repetitive
replacements of the LPT 4th-stage air
sealing ring segment assemblies with
parts eligible for installation. AD 2021–
05–16 also requires initial and repetitive
dimensional inspections of the LPT case
for bulging and, depending on the
results of the dimensional inspections,
repair or replacement of the LPT case.
The agency issued AD 2021–05–16 to
prevent damage to the LPT 4th-stage air
sealing ring segment assemblies, the
LPT case, and the LPT 4th-stage blades.
The unsafe condition, if not addressed,
could result in uncontained release of
the LPT 4th-stage blades, damage to the
engine, and damage to the airplane.
Actions Since AD 2021–05–16 Was
Issued
Since the FAA issued AD 2021–05–
16, the FAA was notified by a
manufacturer of parts manufacturer
approval (PMA) parts and that
paragraphs (c), (g), and (h) of the AD
should include affected PMA part
numbers because the unsafe condition
also applies to those parts. The FAA
added FAA-approved equivalent part
numbers to paragraphs (c), (g), and (h)
of this AD to include PMA part
numbers.
FAA’s Determination
The FAA is issuing this NPRM after
determining that the unsafe condition
described previously is likely to exist or
develop on other products of the same
type design.
Related Service Information Under 1
CFR Part 51
The FAA reviewed Pratt & Whitney
Alert Service Bulletin No. PW4G–100–
A72–262, Revision No. 1, dated
September 3, 2020 (the ASB). The ASB
specifies procedures for replacing the
LPT 4th-stage air sealing ring segment
assemblies and inspecting the LPT case
for bulging. The Director of the Federal
Register approved the ASB for
incorporation by reference as of May 7,
2021 (86 FR 17287, April 2, 2021). This
service information is reasonably
available because the interested parties
have access to it through their normal
course of business or by the means
identified in ADDRESSES.
Proposed AD Requirements in This
NPRM
This proposed AD would retain all
the requirements of AD 2021–05–16.
This proposed AD would add ‘‘or FAAapproved equivalent part numbers’’ to
paragraph (c), Applicability; paragraph
(g), Required Actions; and paragraph
(h), Definitions, of this AD. This
proposed AD would also add paragraph
(i), Credit for Previous Actions, allowing
operators to take credit for the required
actions in paragraph (g)(4) of this AD if,
prior to the effective date of this AD,
operators performed dimensional
inspections of the LPT case for bulging
using Pratt & Whitney ASB No. PW4G–
100–A72–262, Original Issue, dated
October 22, 2019.
Costs of Compliance
The FAA estimates that this AD, if
adopted as proposed, would affect 99
engines installed on airplanes of U.S.
registry.
The FAA estimates the following
costs to comply with this proposed AD:
ESTIMATED COSTS
Action
Labor cost
Inspect the LPT case for bulging ....................
Replace the LPT 4th-stage air sealing ring
segment assemblies.
2 work-hours × $85 per hour = $170 .............
50 work-hours × $85 per hour = $4,250 ........
The FAA estimates the following
costs to do any necessary repair or
replacement that would be required
Parts cost
based on the results of the proposed
inspection. The agency has no way of
determining the number of aircraft that
$0
64,592
Cost per
product
$170
68,842
Cost on U.S.
operators
$16,830
6,815,358
might need these repairs or
replacements.
ON-CONDITION COSTS
Action
Labor cost
Repair LPT case to restore dimensions .......................
Replace the LPT case ..................................................
250 work-hours × $85 per hour = $21,250 ..................
0 work-hours × $85 per hour = $0 ...............................
khammond on DSKJM1Z7X2PROD with PROPOSALS
Authority for This Rulemaking
Title 49 of the United States Code
specifies the FAA’s authority to issue
rules on aviation safety. Subtitle I,
Section 106, describes the authority of
the FAA Administrator. Subtitle VII,
Aviation Programs, describes in more
detail the scope of the Agency’s
authority.
The FAA is issuing this rulemaking
under the authority described in
Subtitle VII, Part A, Subpart III, Section
44701, General requirements. Under
that section, Congress charges the FAA
with promoting safe flight of civil
VerDate Sep<11>2014
16:27 Jul 22, 2021
Jkt 253001
aircraft in air commerce by prescribing
regulations for practices, methods, and
procedures the Administrator finds
necessary for safety in air commerce.
This regulation is within the scope of
that authority because it addresses an
unsafe condition that is likely to exist or
develop on products identified in this
rulemaking action.
Regulatory Findings
The FAA determined that this
proposed AD would not have federalism
implications under Executive Order
13132. This proposed AD would not
have a substantial direct effect on the
PO 00000
Frm 00002
Fmt 4702
Sfmt 4702
Parts cost
$0
1,300,000
Cost per
product
$21,250
1,300,000
States, on the relationship between the
national Government and the States, or
on the distribution of power and
responsibilities among the various
levels of government.
For the reasons discussed above, I
certify that the proposed regulation:
(1) Is not a ‘‘significant regulatory
action’’ under Executive Order 12866,
(2) Would not affect intrastate
aviation in Alaska, and
(3) Would not have a significant
economic impact, positive or negative,
on a substantial number of small entities
under the criteria of the Regulatory
Flexibility Act.
E:\FR\FM\23JYP1.SGM
23JYP1
Federal Register / Vol. 86, No. 139 / Friday, July 23, 2021 / Proposed Rules
List of Subjects in 14 CFR Part 39
Air transportation, Aircraft, Aviation
safety, Incorporation by reference,
Safety.
The Proposed Amendment
Accordingly, under the authority
delegated to me by the Administrator,
the FAA proposes to amend 14 CFR part
39 as follows:
PART 39—AIRWORTHINESS
DIRECTIVES
1. The authority citation for part 39
continues to read as follows:
■
Authority: 49 U.S.C. 106(g), 40113, 44701.
§ 39.13
[Amended]
2. The FAA amends § 39.13 by:
a. Removing Airworthiness Directive
AD 2021–05–16, Amendment 39–21459
(86 FR 17287, April 2, 2021); and
■ b. Adding the following new
airworthiness directive:
■
■
Pratt & Whitney Division: Docket No. FAA–
2021–0577; Project Identifier AD–2021–
00470–E.
(a) Comments Due Date
The FAA must receive comments on this
airworthiness directive (AD) action by
September 7, 2021.
(b) Affected ADs
This AD replaces AD 2021–05–16,
Amendment 39–21459 (86 FR 17287, April 2,
2021).
(c) Applicability
This AD applies to Pratt & Whitney
Division (PW) PW4164, PW4164–1D,
PW4168, PW4168–1D, PW4168A, PW4168A–
1D, and PW4170 model turbofan engines
with low-pressure turbine (LPT) 4th-stage air
sealing ring segment assemblies, part number
(P/N) 50N463–01, P/N 50N526–01, or FAAapproved equivalent part numbers, installed.
khammond on DSKJM1Z7X2PROD with PROPOSALS
(d) Subject
Joint Aircraft System Component (JASC)
Code 7250, Turbine Section.
(e) Unsafe Condition
This AD was prompted by several reports
from the manufacturer concerning LPT 4thstage vane cluster assemblies leaning back
and notching into the rotating LPT 4th-stage
blades, causing some blades to fracture and
release. A manufacturer investigation into
those reports determined that the leaning
back of the LPT 4th-stage vane cluster
assemblies was caused by damage to the LPT
4th-stage air sealing ring segment assemblies.
The FAA is issuing this AD to prevent
damage to the LPT 4th-stage air sealing ring
segment assemblies, the LPT case, and the
LPT 4th-stage blades. The unsafe condition,
if not addressed, could result in uncontained
release of the LPT 4th-stage blades, damage
to the engine, and damage to the airplane.
VerDate Sep<11>2014
16:27 Jul 22, 2021
Jkt 253001
(f) Compliance
Comply with this AD within the
compliance times specified, unless already
done.
(g) Required Actions
(1) For affected engines that have either the
Talon IIA outer combustion chamber
assembly, P/N 51J100 or P/N 51J382, or the
Talon IIB outer combustion chamber
assembly, P/N 51J381 or P/N 51J500,
installed, at the next engine shop visit after
the effective date of this AD, remove from
service the LPT 4th-stage air sealing ring
segment assemblies, P/N 50N463–01, P/N
50N526–01, or FAA-approved equivalent
part numbers, and replace with parts eligible
for installation.
(2) For affected engines not referenced in
paragraph (g)(1) of this AD, at the next LPT
overhaul after the effective date of this AD,
remove from service the LPT 4th-stage air
sealing ring segment assemblies, P/N
50N463–01, P/N 50N526–01, or FAAapproved equivalent part numbers, and
replace with parts eligible for installation.
(3) For all affected engines, at each LPT
overhaul after compliance with the required
actions in paragraphs (g)(1) or (2) of this AD,
remove from service the LPT 4th-stage air
sealing ring segment assemblies, P/N
50N526–01 or FAA-approved equivalent part
numbers, and replace with parts eligible for
installation.
(4) During each replacement of the LPT
4th-stage air sealing ring segment assemblies
required by paragraphs (g)(1) through (3) of
this AD, perform a dimensional inspection of
the LPT case for bulging in accordance with
the Accomplishment Instructions, paragraph
2, of PW Alert Service Bulletin No. PW4G–
100–A72–262 Revision No. 1, dated
September 3, 2020 (the ASB).
(5) If, during the dimensional inspection of
the LPT case required by paragraph (g)(4) of
this AD, any LPT case found to be outside
the serviceable limits specified in Table 1:
Serviceable Limits and Repairs of the ASB,
repair or replace the LPT case before further
flight.
(h) Definitions
For the purpose of this AD:
(1) An ‘‘engine shop visit’’ is the induction
of an engine into the shop for maintenance
involving the separation of pairs of major
mating engine flanges H through P. The
separation of engine flanges solely for the
purpose of transportation without subsequent
engine maintenance does not constitute an
engine shop visit.
(2) An ‘‘LPT overhaul’’ is when the LPT
rotor is removed from the engine, all four
disks are removed from the LPT rotor, and all
blades are removed from the disks.
(3) ‘‘Parts eligible for installation’’ are LPT
4th-stage air sealing ring segment assemblies,
P/N 50N526–01, or FAA-approved equivalent
part numbers, with zero flight cycles since
new or with a P/N not mentioned in this AD.
(i) Credit for Previous Actions
You may take credit for the dimensional
inspection of the LPT case for bulging
required by paragraph (g)(4) of this AD if the
inspection was performed before the effective
PO 00000
Frm 00003
Fmt 4702
Sfmt 4702
38943
date of this AD using PW ASB No. PW4G–
100–A72–262 Original Issue, dated October
22, 2019.
(j) Alternative Methods of Compliance
(AMOCs)
(1) The Manager, ECO Branch, FAA, has
the authority to approve AMOCs for this AD,
if requested using the procedures found in 14
CFR 39.19. In accordance with 14 CFR 39.19,
send your request to your principal inspector
or local Flight Standards District Office, as
appropriate. If sending information directly
to the manager of the certification office,
send it to the attention of the person
identified in Related Information.
Information may be emailed to: ANE-ADAMOC@faa.gov.
(2) Before using any approved AMOC,
notify your appropriate principal inspector,
or lacking a principal inspector, the manager
of the local flight standards district office/
certificate holding district office.
(k) Related Information
(1) For more information about this AD,
contact Carol Nguyen, Aviation Safety
Engineer, ECO Branch, FAA, 1200 District
Avenue, Burlington, MA 01803; phone: (781)
238–7655; fax: (781) 238–7199; email:
carol.nguyen@faa.gov.
(2) For service information identified in
this AD, contact Pratt & Whitney, 400 Main
Street, East Hartford, CT 06118; phone: (800)
565–0140; email: help24@prattwhitney.com;
website: https://prattwhitney.com. You may
view this referenced service information at
the FAA, Airworthiness Products Section,
Operational Safety Branch, 1200 District
Avenue, Burlington, MA 01803. For
information on the availability of this
material at the FAA, call (781) 238–7759.
Issued on July 16, 2021.
Lance T. Gant,
Director, Compliance & Airworthiness
Division, Aircraft Certification Service.
[FR Doc. 2021–15518 Filed 7–22–21; 8:45 am]
BILLING CODE 4910–13–P
DEPARTMENT OF TRANSPORTATION
Federal Aviation Administration
14 CFR Part 39
[Docket No. FAA–2021–0574; Project
Identifier 2019–SW–073–AD]
RIN 2120–AA64
Airworthiness Directives; He´licopte`res
Guimbal Helicopters
Federal Aviation
Administration (FAA), DOT.
ACTION: Notice of proposed rulemaking
(NPRM).
AGENCY:
The FAA proposes to adopt a
new airworthiness directive (AD) for
certain He´licopte`res Guimbal Model
CABRI G2 helicopters. This proposed
AD was prompted by a report that,
SUMMARY:
E:\FR\FM\23JYP1.SGM
23JYP1
Agencies
[Federal Register Volume 86, Number 139 (Friday, July 23, 2021)]
[Proposed Rules]
[Pages 38941-38943]
From the Federal Register Online via the Government Publishing Office [www.gpo.gov]
[FR Doc No: 2021-15518]
========================================================================
Proposed Rules
Federal Register
________________________________________________________________________
This section of the FEDERAL REGISTER contains notices to the public of
the proposed issuance of rules and regulations. The purpose of these
notices is to give interested persons an opportunity to participate in
the rule making prior to the adoption of the final rules.
========================================================================
Federal Register / Vol. 86, No. 139 / Friday, July 23, 2021 /
Proposed Rules
[[Page 38941]]
DEPARTMENT OF TRANSPORTATION
Federal Aviation Administration
14 CFR Part 39
[Docket No. FAA-2021-0577; Project Identifier AD-2021-00470-E]
RIN 2120-AA64
Airworthiness Directives; Pratt & Whitney Division Turbofan
Engines
AGENCY: Federal Aviation Administration (FAA), DOT.
ACTION: Notice of proposed rulemaking (NPRM).
-----------------------------------------------------------------------
SUMMARY: The FAA proposes to supersede Airworthiness Directive (AD)
2021-05-16, which applies to certain Pratt & Whitney Division (PW)
PW4164, PW4164-1D, PW4168, PW4168-1D, PW4168A, PW4168A-1D, and PW4170
model turbofan engines. AD 2021-05-16 requires initial and repetitive
replacements of the low-pressure turbine (LPT) 4th-stage air sealing
ring segment assemblies with parts eligible for installation. AD 2021-
05-16 also requires initial and repetitive dimensional inspections of
the LPT case for bulging and, depending on the results of the
dimensional inspections, repair or replacement of the LPT case. Since
the FAA issued AD 2021-05-16, the FAA was notified of an inadvertent
omission in the LPT 4th-stage air sealing ring segment assembly part
numbers. This proposed AD would correct this omission. The FAA is
proposing this AD to address the unsafe condition on these products.
DATES: The FAA must receive comments on this proposed AD by September
7, 2021.
ADDRESSES: You may send comments, using the procedures found in 14 CFR
11.43 and 11.45, by any of the following methods:
Federal eRulemaking Portal: Go to https://www.regulations.gov. Follow the instructions for submitting comments.
Fax: (202) 493-2251.
Mail: U.S. Department of Transportation, Docket
Operations, M-30, West Building Ground Floor, Room W12-140, 1200 New
Jersey Avenue SE, Washington, DC 20590.
Hand Delivery: Deliver to Mail address above between 9
a.m. and 5 p.m., Monday through Friday, except Federal holidays.
For service information identified in this NPRM, contact Pratt &
Whitney, 400 Main Street, East Hartford, CT 06118; phone: (800) 565-
0140; email: [email protected]; website: https://prattwhitney.com. You may view this service information at the
Airworthiness Products Section, Operational Safety Branch, FAA, 1200
District Avenue, Burlington, MA 01803. For information on the
availability of this material at the FAA, call (781) 238-7759.
Examining the AD Docket
You may examine the AD docket at https://www.regulations.gov by
searching for and locating Docket No. FAA-2021-0577; or in person at
Docket Operations between 9 a.m. and 5 p.m., Monday through Friday,
except Federal holidays. The AD docket contains this NPRM, any comments
received, and other information. The street address for Docket
Operations is listed above.
FOR FURTHER INFORMATION CONTACT: Carol Nguyen, Aviation Safety
Engineer, ECO Branch, FAA, 1200 District Avenue, Burlington, MA 01803;
phone: (781) 238-7655; fax: (781) 238-7199; email:
[email protected].
SUPPLEMENTARY INFORMATION:
Comments Invited
The FAA invites you to send any written relevant data, views, or
arguments about this proposal. Send your comments to an address listed
under ADDRESSES. Include ``Docket No. FAA-2021-0577; Project Identifier
AD-2021-00470-E'' at the beginning of your comments. The most helpful
comments reference a specific portion of the proposal, explain the
reason for any recommended change, and include supporting data. The FAA
will consider all comments received by the closing date and may amend
the proposal because of those comments.
Except for Confidential Business Information (CBI) as described in
the following paragraph, and other information as described in 14 CFR
11.35, the FAA will post all comments received, without change, to
https://www.regulations.gov, including any personal information you
provide. The agency will also post a report summarizing each
substantive verbal contact the FAA receives about this proposed AD.
Confidential Business Information
CBI is commercial or financial information that is both customarily
and actually treated as private by its owner. Under the Freedom of
Information Act (FOIA) (5 U.S.C. 552), CBI is exempt from public
disclosure. If your comments responsive to this NPRM contain commercial
or financial information that is customarily treated as private, that
you actually treat as private, and that is relevant or responsive to
this NPRM, it is important that you clearly designate the submitted
comments as CBI. Please mark each page of your submission containing
CBI as ``PROPIN.'' The FAA will treat such marked submissions as
confidential under the FOIA, and they will not be placed in the public
docket of this NPRM. Submissions containing CBI should be sent to Carol
Nguyen, Aviation Safety Engineer, ECO Branch, FAA, 1200 District
Avenue, Burlington, MA 01803. Any commentary that the FAA receives
which is not specifically designated as CBI will be placed in the
public docket for this rulemaking.
Background
The FAA issued AD 2021-05-16, Amendment 39-21459 (86 FR 17287,
April 2, 2021), (AD 2021-05-16), for certain PW PW4164, PW4164-1D,
PW4168, PW4168-1D, PW4168A, PW4168A-1D, and PW4170 model turbofan
engines with LPT 4th-stage air sealing ring segment assemblies, part
number (P/N) 50N463-01 or P/N 50N526-01, installed. AD 2021-05-16 was
prompted by six reports from the manufacturer concerning LPT 4th-stage
vane cluster assemblies leaning back and notching into rotating LPT
4th-stage blades, causing some blades to fracture and release. These
incidents resulted in an aborted takeoff, air turnbacks, engine surges,
high vibrations, and unplanned engine removals. The incidents were
attributed to the LPT 4th-stage air sealing ring segment assemblies
moving into the LPT 4th-stage blades knife edge seals, resulting in
damage to the ring
[[Page 38942]]
segment assemblies. AD 2021-05-16 requires initial and repetitive
replacements of the LPT 4th-stage air sealing ring segment assemblies
with parts eligible for installation. AD 2021-05-16 also requires
initial and repetitive dimensional inspections of the LPT case for
bulging and, depending on the results of the dimensional inspections,
repair or replacement of the LPT case. The agency issued AD 2021-05-16
to prevent damage to the LPT 4th-stage air sealing ring segment
assemblies, the LPT case, and the LPT 4th-stage blades. The unsafe
condition, if not addressed, could result in uncontained release of the
LPT 4th-stage blades, damage to the engine, and damage to the airplane.
Actions Since AD 2021-05-16 Was Issued
Since the FAA issued AD 2021-05-16, the FAA was notified by a
manufacturer of parts manufacturer approval (PMA) parts and that
paragraphs (c), (g), and (h) of the AD should include affected PMA part
numbers because the unsafe condition also applies to those parts. The
FAA added FAA-approved equivalent part numbers to paragraphs (c), (g),
and (h) of this AD to include PMA part numbers.
FAA's Determination
The FAA is issuing this NPRM after determining that the unsafe
condition described previously is likely to exist or develop on other
products of the same type design.
Related Service Information Under 1 CFR Part 51
The FAA reviewed Pratt & Whitney Alert Service Bulletin No. PW4G-
100-A72-262, Revision No. 1, dated September 3, 2020 (the ASB). The ASB
specifies procedures for replacing the LPT 4th-stage air sealing ring
segment assemblies and inspecting the LPT case for bulging. The
Director of the Federal Register approved the ASB for incorporation by
reference as of May 7, 2021 (86 FR 17287, April 2, 2021). This service
information is reasonably available because the interested parties have
access to it through their normal course of business or by the means
identified in ADDRESSES.
Proposed AD Requirements in This NPRM
This proposed AD would retain all the requirements of AD 2021-05-
16. This proposed AD would add ``or FAA-approved equivalent part
numbers'' to paragraph (c), Applicability; paragraph (g), Required
Actions; and paragraph (h), Definitions, of this AD. This proposed AD
would also add paragraph (i), Credit for Previous Actions, allowing
operators to take credit for the required actions in paragraph (g)(4)
of this AD if, prior to the effective date of this AD, operators
performed dimensional inspections of the LPT case for bulging using
Pratt & Whitney ASB No. PW4G-100-A72-262, Original Issue, dated October
22, 2019.
Costs of Compliance
The FAA estimates that this AD, if adopted as proposed, would
affect 99 engines installed on airplanes of U.S. registry.
The FAA estimates the following costs to comply with this proposed
AD:
Estimated Costs
----------------------------------------------------------------------------------------------------------------
Cost per Cost on U.S.
Action Labor cost Parts cost product operators
----------------------------------------------------------------------------------------------------------------
Inspect the LPT case for bulging...... 2 work-hours x $85 per $0 $170 $16,830
hour = $170.
Replace the LPT 4th-stage air sealing 50 work-hours x $85 per 64,592 68,842 6,815,358
ring segment assemblies. hour = $4,250.
----------------------------------------------------------------------------------------------------------------
The FAA estimates the following costs to do any necessary repair or
replacement that would be required based on the results of the proposed
inspection. The agency has no way of determining the number of aircraft
that might need these repairs or replacements.
On-Condition Costs
----------------------------------------------------------------------------------------------------------------
Cost per
Action Labor cost Parts cost product
----------------------------------------------------------------------------------------------------------------
Repair LPT case to restore dimensions......... 250 work-hours x $85 per hour = $0 $21,250
$21,250.
Replace the LPT case.......................... 0 work-hours x $85 per hour = $0 1,300,000 1,300,000
----------------------------------------------------------------------------------------------------------------
Authority for This Rulemaking
Title 49 of the United States Code specifies the FAA's authority to
issue rules on aviation safety. Subtitle I, Section 106, describes the
authority of the FAA Administrator. Subtitle VII, Aviation Programs,
describes in more detail the scope of the Agency's authority.
The FAA is issuing this rulemaking under the authority described in
Subtitle VII, Part A, Subpart III, Section 44701, General requirements.
Under that section, Congress charges the FAA with promoting safe flight
of civil aircraft in air commerce by prescribing regulations for
practices, methods, and procedures the Administrator finds necessary
for safety in air commerce. This regulation is within the scope of that
authority because it addresses an unsafe condition that is likely to
exist or develop on products identified in this rulemaking action.
Regulatory Findings
The FAA determined that this proposed AD would not have federalism
implications under Executive Order 13132. This proposed AD would not
have a substantial direct effect on the States, on the relationship
between the national Government and the States, or on the distribution
of power and responsibilities among the various levels of government.
For the reasons discussed above, I certify that the proposed
regulation:
(1) Is not a ``significant regulatory action'' under Executive
Order 12866,
(2) Would not affect intrastate aviation in Alaska, and
(3) Would not have a significant economic impact, positive or
negative, on a substantial number of small entities under the criteria
of the Regulatory Flexibility Act.
[[Page 38943]]
List of Subjects in 14 CFR Part 39
Air transportation, Aircraft, Aviation safety, Incorporation by
reference, Safety.
The Proposed Amendment
Accordingly, under the authority delegated to me by the
Administrator, the FAA proposes to amend 14 CFR part 39 as follows:
PART 39--AIRWORTHINESS DIRECTIVES
0
1. The authority citation for part 39 continues to read as follows:
Authority: 49 U.S.C. 106(g), 40113, 44701.
Sec. 39.13 [Amended]
0
2. The FAA amends Sec. 39.13 by:
0
a. Removing Airworthiness Directive AD 2021-05-16, Amendment 39-21459
(86 FR 17287, April 2, 2021); and
0
b. Adding the following new airworthiness directive:
Pratt & Whitney Division: Docket No. FAA-2021-0577; Project
Identifier AD-2021-00470-E.
(a) Comments Due Date
The FAA must receive comments on this airworthiness directive
(AD) action by September 7, 2021.
(b) Affected ADs
This AD replaces AD 2021-05-16, Amendment 39-21459 (86 FR 17287,
April 2, 2021).
(c) Applicability
This AD applies to Pratt & Whitney Division (PW) PW4164, PW4164-
1D, PW4168, PW4168-1D, PW4168A, PW4168A-1D, and PW4170 model
turbofan engines with low-pressure turbine (LPT) 4th-stage air
sealing ring segment assemblies, part number (P/N) 50N463-01, P/N
50N526-01, or FAA-approved equivalent part numbers, installed.
(d) Subject
Joint Aircraft System Component (JASC) Code 7250, Turbine
Section.
(e) Unsafe Condition
This AD was prompted by several reports from the manufacturer
concerning LPT 4th-stage vane cluster assemblies leaning back and
notching into the rotating LPT 4th-stage blades, causing some blades
to fracture and release. A manufacturer investigation into those
reports determined that the leaning back of the LPT 4th-stage vane
cluster assemblies was caused by damage to the LPT 4th-stage air
sealing ring segment assemblies. The FAA is issuing this AD to
prevent damage to the LPT 4th-stage air sealing ring segment
assemblies, the LPT case, and the LPT 4th-stage blades. The unsafe
condition, if not addressed, could result in uncontained release of
the LPT 4th-stage blades, damage to the engine, and damage to the
airplane.
(f) Compliance
Comply with this AD within the compliance times specified,
unless already done.
(g) Required Actions
(1) For affected engines that have either the Talon IIA outer
combustion chamber assembly, P/N 51J100 or P/N 51J382, or the Talon
IIB outer combustion chamber assembly, P/N 51J381 or P/N 51J500,
installed, at the next engine shop visit after the effective date of
this AD, remove from service the LPT 4th-stage air sealing ring
segment assemblies, P/N 50N463-01, P/N 50N526-01, or FAA-approved
equivalent part numbers, and replace with parts eligible for
installation.
(2) For affected engines not referenced in paragraph (g)(1) of
this AD, at the next LPT overhaul after the effective date of this
AD, remove from service the LPT 4th-stage air sealing ring segment
assemblies, P/N 50N463-01, P/N 50N526-01, or FAA-approved equivalent
part numbers, and replace with parts eligible for installation.
(3) For all affected engines, at each LPT overhaul after
compliance with the required actions in paragraphs (g)(1) or (2) of
this AD, remove from service the LPT 4th-stage air sealing ring
segment assemblies, P/N 50N526-01 or FAA-approved equivalent part
numbers, and replace with parts eligible for installation.
(4) During each replacement of the LPT 4th-stage air sealing
ring segment assemblies required by paragraphs (g)(1) through (3) of
this AD, perform a dimensional inspection of the LPT case for
bulging in accordance with the Accomplishment Instructions,
paragraph 2, of PW Alert Service Bulletin No. PW4G-100-A72-262
Revision No. 1, dated September 3, 2020 (the ASB).
(5) If, during the dimensional inspection of the LPT case
required by paragraph (g)(4) of this AD, any LPT case found to be
outside the serviceable limits specified in Table 1: Serviceable
Limits and Repairs of the ASB, repair or replace the LPT case before
further flight.
(h) Definitions
For the purpose of this AD:
(1) An ``engine shop visit'' is the induction of an engine into
the shop for maintenance involving the separation of pairs of major
mating engine flanges H through P. The separation of engine flanges
solely for the purpose of transportation without subsequent engine
maintenance does not constitute an engine shop visit.
(2) An ``LPT overhaul'' is when the LPT rotor is removed from
the engine, all four disks are removed from the LPT rotor, and all
blades are removed from the disks.
(3) ``Parts eligible for installation'' are LPT 4th-stage air
sealing ring segment assemblies, P/N 50N526-01, or FAA-approved
equivalent part numbers, with zero flight cycles since new or with a
P/N not mentioned in this AD.
(i) Credit for Previous Actions
You may take credit for the dimensional inspection of the LPT
case for bulging required by paragraph (g)(4) of this AD if the
inspection was performed before the effective date of this AD using
PW ASB No. PW4G-100-A72-262 Original Issue, dated October 22, 2019.
(j) Alternative Methods of Compliance (AMOCs)
(1) The Manager, ECO Branch, FAA, has the authority to approve
AMOCs for this AD, if requested using the procedures found in 14 CFR
39.19. In accordance with 14 CFR 39.19, send your request to your
principal inspector or local Flight Standards District Office, as
appropriate. If sending information directly to the manager of the
certification office, send it to the attention of the person
identified in Related Information. Information may be emailed to:
[email protected].
(2) Before using any approved AMOC, notify your appropriate
principal inspector, or lacking a principal inspector, the manager
of the local flight standards district office/certificate holding
district office.
(k) Related Information
(1) For more information about this AD, contact Carol Nguyen,
Aviation Safety Engineer, ECO Branch, FAA, 1200 District Avenue,
Burlington, MA 01803; phone: (781) 238-7655; fax: (781) 238-7199;
email: [email protected].
(2) For service information identified in this AD, contact Pratt
& Whitney, 400 Main Street, East Hartford, CT 06118; phone: (800)
565-0140; email: [email protected]; website: https://prattwhitney.com. You may view this referenced service information
at the FAA, Airworthiness Products Section, Operational Safety
Branch, 1200 District Avenue, Burlington, MA 01803. For information
on the availability of this material at the FAA, call (781) 238-
7759.
Issued on July 16, 2021.
Lance T. Gant,
Director, Compliance & Airworthiness Division, Aircraft Certification
Service.
[FR Doc. 2021-15518 Filed 7-22-21; 8:45 am]
BILLING CODE 4910-13-P