Airworthiness Directives; Rolls-Royce Deutschland Ltd & Co KG (Type Certificate Previously Held by Rolls-Royce Deutschland GmbH, Formerly BMW Rolls-Royce GmbH) Turbofan Engines, 36064-36066 [2021-14481]
Download as PDF
36064
Federal Register / Vol. 86, No. 128 / Thursday, July 8, 2021 / Rules and Regulations
(2) For PW1919G, PW1921G, PW1922G,
PW1923G, and PW1923G–A model turbofan
engines, the installation of EEC FADEC
software required by paragraph (g)(5) of this
AD terminates the repetitive BSI
requirements of paragraphs (g)(1) and (2) of
this AD.
(i) Installation Prohibition
After the effective date of this AD, do not
install EEC FADEC software earlier than
version V2.11.10.4 or version V9.5.6.7 onto
any engine identified in paragraph (c) of this
AD.
(j) Definitions
(1) For the purpose of this AD, a ‘‘zero time
spare’’ is an engine that had zero flight hours
time-in-service when it was installed on an
airplane after the airplane had entered
service.
(2) For the purpose of this AD, ‘‘EEC
FADEC software that is eligible for
installation’’ is EEC FADEC software version
V2.11.10.4 or later for PW1519G, PW1521G,
PW1521G–3, PW1521GA, PW1524G,
PW1524G–3, PW1525G, PW1525G–3 model
turbofan engines and EEC FADEC software
version V9.5.6.7 or later for PW1919G,
PW1921G, PW1922G, PW1923G, and
PW1923G–A model turbofan engines.
(k) Alternative Methods of Compliance
(AMOCs)
(1) The Manager, ECO Branch, FAA, has
the authority to approve AMOCs for this AD,
if requested using the procedures found in 14
CFR 39.19. In accordance with 14 CFR 39.19,
send your request to your principal inspector
or local Flight Standards District Office, as
appropriate. If sending information directly
to the manager of the certification office,
send it to the attention of the person
identified in Related Information. You may
email your request to ANE-AD-AMOC@
faa.gov.
(2) Before using any approved AMOC,
notify your appropriate principal inspector,
or lacking a principal inspector, the manager
of the local flight standards district office/
certificate holding district office.
(3) AMOCs approved for AD 2019–21–11
(84 FR 57813, October 29, 2019) are approved
as AMOCs for the corresponding provisions
of this AD except for paragraphs (g)(1)(i)
through (iv) and (g)(3)(i) and (ii) of this AD.
(l) Related Information
For more information about this AD,
contact Nicholas Paine, Aviation Safety
Engineer, ECO Branch, FAA, 1200 District
Avenue, Burlington, MA 01803; phone: (781)
238–7116; fax: (781) 238–7199; email:
nicholas.j.paine@faa.gov.
(m) Material Incorporated by Reference
lotter on DSK11XQN23PROD with RULES1
None.
Federal Aviation Administration
14 CFR Part 39
[Docket No. FAA–2020–1174; Project
Identifier MCAI–2019–00135–E; Amendment
39–21594; AD 2021–12–07]
RIN 2120–AA64
Airworthiness Directives; Rolls-Royce
Deutschland Ltd & Co KG (Type
Certificate Previously Held by RollsRoyce Deutschland GmbH, Formerly
BMW Rolls-Royce GmbH) Turbofan
Engines
Federal Aviation
Administration (FAA), DOT.
ACTION: Final rule.
AGENCY:
The FAA is adopting a new
airworthiness directive (AD) for certain
Rolls-Royce Deutschland Ltd & Co KG
(RRD) BR700–710A1–10, BR700–
710A2–20 and BR700–710C4–11 model
turbofan engines. This AD was
prompted by an investigation by RRD,
which revealed a quality escape during
the high-pressure turbine (HPT) stage 1
disk rim cooling air hole manufacturing
process. This AD requires removing
affected HPT disks from service prior to
reaching specified compliance times or
at the next engine shop visit, whichever
occurs first. The FAA is issuing this AD
to address the unsafe condition on these
products.
DATES: This AD is effective August 12,
2021.
The Director of the Federal Register
approved the incorporation by reference
of a certain publication listed in this AD
as of August 12, 2021.
ADDRESSES: For service information
identified in this AD, contact RollsRoyce Deutschland Ltd & Co KG,
Eschenweg 11, Dahlewitz 15827,
Germany; phone: +49 33 7086 4040;
email: rrd.techhelp@rolls-royce.com.
You may view this service information
at the FAA, Airworthiness Products
Section, Operational Safety Branch,
1200 District Avenue, Burlington, MA
01803. For information on the
availability of this material at the FAA,
call (781) 238–7759. It is also available
at https://www.regulations.gov by
searching for and locating Docket No.
FAA–2020–1174.
SUMMARY:
Examining the AD Docket
Issued on June 23, 2021.
Lance T. Gant,
Director, Compliance & Airworthiness
Division, Aircraft Certification Service.
[FR Doc. 2021–13873 Filed 7–7–21; 8:45 am]
BILLING CODE 4910–13–P
VerDate Sep<11>2014
DEPARTMENT OF TRANSPORTATION
15:48 Jul 07, 2021
Jkt 253001
You may examine the AD docket at
https://www.regulations.gov by
searching for and locating Docket No.
FAA–2020–1174; or in person at Docket
Operations between 9 a.m. and 5 p.m.,
Monday through Friday, except Federal
PO 00000
Frm 00004
Fmt 4700
Sfmt 4700
holidays. The AD docket contains this
final rule, the mandatory continuing
airworthiness information (MCAI), any
comments received, and other
information. The address for Docket
Operations is U.S. Department of
Transportation, Docket Operations,
M–30, West Building Ground Floor,
Room W12–140, 1200 New Jersey
Avenue SE, Washington, DC 20590.
FOR FURTHER INFORMATION CONTACT:
Wego Wang, Aviation Safety Engineer,
ECO Branch, FAA, 1200 District
Avenue, Burlington, MA 01803; phone:
(781) 238–7134; fax: (781) 238–7199;
email: wego.wang@faa.gov.
SUPPLEMENTARY INFORMATION:
Background
The FAA issued a notice of proposed
rulemaking (NPRM) to amend 14 CFR
part 39 by adding an AD that would
apply to certain RRD BR700–710A1–10,
BR700–710A2–20 and BR700–710C4–11
model turbofan engines. The NPRM
published in the Federal Register on
January 21, 2021 (86 FR 6271). The
NPRM was prompted by an
investigation by RRD, which revealed a
quality escape during the HPT stage 1
disk rim cooling air hole manufacturing
process. In the NPRM, the FAA
proposed to require removing affected
HPT disks from service prior to reaching
specified compliance times or at the
next engine shop visit, whichever
occurs first. The FAA is issuing this AD
to address the unsafe condition on these
products.
The European Union Aviation Safety
Agency (EASA), which is the Technical
Agent for the Member States of the
European Community, has issued EASA
AD 2019–0299, dated December 10,
2019 (referred to after this as ‘‘the
MCAI’’), to address the unsafe condition
on these products. The MCAI states:
An occurrence was reported of an HPT
stage 1 disc burst on an industrial gas turbine
engine. Subsequent investigation revealed a
quality escape during HPT stage 1 disc rim
cooling air hole manufacturing process. A
review revealed that 28 HPT stage 1 discs
were subject to a similar quality escape, two
of which have been recovered and removed
from service. The consequence of this
manufacturing error is that the affected parts
can no longer safely reach their Declared Safe
Cyclic Life (DSCL).
This condition, if not corrected, may lead
to failure of an affected part, possibly
resulting in release of high-energy debris,
with consequent damage to, and/or reduced
control of, the aeroplane. To address this
potentially unsafe condition, RRD issued the
NMSB, providing instructions to remove the
engine from service for in-shop replacement
of the affected part.
For the reasons described above, this
[EASA] AD reduces the DSCL for the affected
E:\FR\FM\08JYR1.SGM
08JYR1
36065
Federal Register / Vol. 86, No. 128 / Thursday, July 8, 2021 / Rules and Regulations
parts, requires identification of the affected
parts and removal from service of each
affected engine for replacement of the
affected part. This [EASA] AD also prohibits
(re)installation of affected parts.
You may obtain further information
by examining the MCAI in the AD
docket at https://www.regulations.gov
by searching for and locating Docket No.
FAA–2020–1174.
Discussion of Final Airworthiness
Directive
Comments
The FAA received comments from
two commenters. The commenters were
the Air Line Pilots Association,
International (ALPA) and an anonymous
commenter. ALPA supported the NPRM
without change. The anonymous
commenter supported the NPRM but
stated their opinion on the estimated
costs.
Request for Rolls-Royce To Share
Replacement Part Cost
An anonymous commenter indicated
that Rolls-Royce could share the cost of
new HPT disks since it was their
manufacturing process that caused the
defects in the HPT disks.
The FAA does not determine who
pays for the costs of an AD. The
Estimated Costs paragraph indicates
that, according to the manufacturer, all
of the costs of this AD may be covered
under a manufacturer warranty, thereby
reducing the cost impact on affected
operators.
Conclusion
The FAA reviewed the relevant data,
considered the comments received, and
determined that air safety requires
adopting this AD as proposed.
Accordingly, the FAA is issuing this AD
to address the unsafe condition on these
products. Except for minor editorial
changes, this AD is adopted as proposed
in the NPRM.
Related Service Information Under 1
CFR Part 51
The FAA reviewed Rolls-Royce Alert
Non-Modification Service Bulletin
(NMSB) SB–BR700–72–A900659,
Revision 1, dated November 5, 2019 (the
NMSB). The Alert NMSB provides the
part numbers and serial numbers for
affected HPT disks, the serial numbers
for all engines with an affected HPT
disk installed, and instructions for
replacement of the affected HPT disk.
This service information is reasonably
available because the interested parties
have access to it through their normal
course of business or by the means
identified in ADDRESSES.
Costs of Compliance
The FAA estimates that this AD
affects 21 engines installed on airplanes
of U.S. registry.
The FAA estimates the following
costs to comply with this AD:
ESTIMATED COSTS
Action
Labor cost
Replace HPT disk ...........................................
20 work-hours × $85 per hour = $1,700 ........
The FAA has included all known
costs in its cost estimate. According to
the manufacturer, however, all of the
costs of this AD may be covered under
warranty, thereby reducing the cost
impact on affected operators.
lotter on DSK11XQN23PROD with RULES1
Authority for This Rulemaking
Title 49 of the United States Code
specifies the FAA’s authority to issue
rules on aviation safety. Subtitle I,
section 106, describes the authority of
the FAA Administrator. Subtitle VII:
Aviation Programs, describes in more
detail the scope of the Agency’s
authority.
The FAA is issuing this rulemaking
under the authority described in
Subtitle VII, Part A, Subpart III, Section
44701: General requirements. Under
that section, Congress charges the FAA
with promoting safe flight of civil
aircraft in air commerce by prescribing
regulations for practices, methods, and
procedures the Administrator finds
necessary for safety in air commerce.
This regulation is within the scope of
that authority because it addresses an
unsafe condition that is likely to exist or
develop on products identified in this
rulemaking action.
VerDate Sep<11>2014
15:48 Jul 07, 2021
Jkt 253001
Parts cost
Regulatory Findings
This AD will not have federalism
implications under Executive Order
13132. This AD will not have a
substantial direct effect on the States, on
the relationship between the national
government and the States, or on the
distribution of power and
responsibilities among the various
levels of government.
For the reasons discussed above, I
certify this AD:
(1) Is not a ‘‘significant regulatory
action’’ under Executive Order 12866,
(2) Will not affect intrastate aviation
in Alaska, and
(3) Will not have a significant
economic impact, positive or negative,
on a substantial number of small entities
under the criteria of the Regulatory
Flexibility Act.
List of Subjects in 14 CFR Part 39
Air transportation, Aircraft, Aviation
safety, Incorporation by reference,
Safety.
Adoption of the Amendment
Accordingly, under the authority
delegated to me by the Administrator,
the FAA amends 14 CFR part 39 as
follows:
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Frm 00005
Fmt 4700
Sfmt 4700
$550,000
Cost per
product
Cost on U.S.
operators
$551,700
$11,585,700
PART 39—AIRWORTHINESS
DIRECTIVES
1. The authority citation for part 39
continues to read as follows:
■
Authority: 49 U.S.C. 106(g), 40113, 44701.
§ 39.13
[Amended]
2. The FAA amends § 39.13 by adding
the following new airworthiness
directive:
■
2021–12–07 Rolls-Royce Deutschland Ltd &
Co KG (Type Certificate previously held
by Rolls-Royce Deutschland GmbH,
formerly BMW Rolls-Royce GmbH):
Amendment 39–21594; Docket No.
FAA–2020–1174; Project Identifier
MCAI–2019–00135–E.
(a) Effective Date
This AD is effective August 12, 2021.
(b) Affected ADs
None.
(c) Applicability
This AD applies to Rolls-Royce
Deutschland Ltd & Co KG (RRD) (Type
Certificate previously held by Rolls-Royce
Deutschland GmbH, formerly BMW RollsRoyce GmbH) BR700–710A1–10, BR700–
710A2–20 and BR700–710C4–11 model
turbofan engines with a high-pressure turbine
(HPT) stage 1 disk having a part number and
serial number listed in Planning Information,
paragraph 1.A., of Rolls-Royce Alert Non-
E:\FR\FM\08JYR1.SGM
08JYR1
36066
Federal Register / Vol. 86, No. 128 / Thursday, July 8, 2021 / Rules and Regulations
Modification Service Bulletin (NMSB) SB–
BR700–72–A900659, Revision 1, dated
November 5, 2019, installed.
(d) Subject
Joint Aircraft System Component (JASC)
Code 7230, Turbine Engine Compressor
Section.
(e) Unsafe Condition
This AD was prompted by an investigation
by RRD, which revealed a quality escape
during the HPT stage 1 disk rim cooling air
hole manufacturing process. The FAA is
issuing this AD to prevent failure of the HPT
stage 1 disk. The unsafe condition, if not
addressed, could result in the release of highenergy debris, damage to the airplane, and
reduced control of the airplane.
(f) Compliance
Comply with this AD within the
compliance times specified, unless already
done.
(g) Required Actions
Before the affected HPT stage 1 disk
exceeds 2,840 flight cycles (FCs) since new,
or within 60 days after the effective date of
this AD, whichever occurs later, but not to
exceed 8 years after the effective date of this
AD if using FCs, remove the affected HPT
stage 1 disk from service and replace with a
part eligible for installation. Guidance on
replacing the HPT stage 1 disk can be found
in the Accomplishment Instructions,
paragraph 3.B., of Rolls-Royce Alert NonModification Service Bulletin (NMSB) SB–
BR700–72–A900659, Revision 1, dated
November 5, 2019.
(h) Installation Prohibition
After the effective date of this AD, do not
install any affected HPT stage 1 disk onto any
engine.
lotter on DSK11XQN23PROD with RULES1
(i) Definition
For the purpose of this AD, a ‘‘part eligible
for installation’’ is an HPT stage 1 disk that
is not listed in paragraph 1.A. of Rolls-Royce
Alert NMSB SB–BR700–72–A900659,
Revision 1, dated November 5, 2019.
(j) Alternative Methods of Compliance
(AMOCs)
(1) The Manager, ECO Branch, FAA, has
the authority to approve AMOCs for this AD,
if requested using the procedures found in 14
CFR 39.19. In accordance with 14 CFR 39.19,
send your request to your principal inspector
or local Flight Standards District Office, as
appropriate. If sending information directly
to the manager of the certification office,
send it to the attention of the person
identified in Related Information. You may
email your request to: ANE-AD-AMOC@
faa.gov.
(2) Before using any approved AMOC,
notify your appropriate principal inspector,
or lacking a principal inspector, the manager
of the local flight standards district office/
certificate holding district office.
(k) Related Information
(1) For more information about this AD,
contact Wego Wang, Aviation Safety
Engineer, ECO Branch, FAA, 1200 District
VerDate Sep<11>2014
15:48 Jul 07, 2021
Jkt 253001
Avenue, Burlington, MA 01803; phone: (781)
238–7134; fax: (781) 238–7199; email:
wego.wang@faa.gov.
(2) Refer to European Union Aviation
Safety Agency (EASA) AD 2019–0299, dated
December 10, 2019, for more information.
You may examine the EASA AD in the AD
docket on at https://www.regulations.gov by
searching for and locating Docket No. FAA–
2020–1174.
(l) Material Incorporated by Reference
(1) The Director of the Federal Register
approved the incorporation by reference
(IBR) of the service information listed in this
paragraph under 5 U.S.C. 552(a) and 1 CFR
part 51.
(2) You must use this service information
as applicable to do the actions required by
this AD, unless the AD specifies otherwise.
(i) Rolls-Royce Alert Non-Modification
Service Bulletin SB–BR700–72–A900659,
Revision 1, dated November 5, 2019.
(ii) [Reserved]
(3) For service information identified in
this AD, contact Rolls-Royce Deutschland Ltd
& Co KG, Eschenweg 11, Dahlewitz 15827,
Germany; phone: +49 33 7086 4040; email:
rrd.techhelp@rolls-royce.com.
(4) You may view this service information
at FAA, Airworthiness Products Section,
Operational Safety Branch, 1200 District
Avenue, Burlington, MA 01803. For
information on the availability of this
material at the FAA, call (781) 238–7759.
(5) You may view this service information
that is incorporated by reference at the
National Archives and Records
Administration (NARA). For information on
the availability of this material at NARA,
email: fedreg.legal@nara.gov, or go to:
https://www.archives.gov/federal-register/cfr/
ibr-locations.html.
Issued on June 14, 2021.
Gaetano A. Sciortino,
Deputy Director for Strategic Initiatives,
Compliance & Airworthiness Division,
Aircraft Certification Service.
[FR Doc. 2021–14481 Filed 7–7–21; 8:45 am]
BILLING CODE 4910–13–P
DEPARTMENT OF HOMELAND
SECURITY
Coast Guard
33 CFR Part 165
[Docket No. USCG–2021–0296]
Safety Zones; Recurring Safety Zones
in Captain of the Port Sault Sainte
Marie
Coast Guard, Department of
Homeland Security (DHS).
ACTION: Notice of enforcement of
regulation.
AGENCY:
The Coast Guard will enforce
certain safety zones located in the
Federal regulations for Annual Events in
the Captain of the Port Sault Sainte
SUMMARY:
PO 00000
Frm 00006
Fmt 4700
Sfmt 4700
Marie. This action is necessary and
intended to protect the safety of life and
property on navigable waters prior to,
during, and immediately after these
events. During each enforcement period,
no person or vessel may enter the
respective safety zone without the
permission of the Captain of the Port
Sault Sainte Marie or a designated
representative.
DATES: The regulations in 33 CFR
165.918 as listed in Table 165.918 will
be enforced for the events and times as
stated in the SUPPLEMENTARY
INFORMATION below.
FOR FURTHER INFORMATION CONTACT: If
you have questions about this
publication, call or email LT Deaven
Palenzuela, Waterways Management
division, Coast Guard Sector Sault
Sainte Marie, U.S. Coast Guard;
telephone 906–635–3223, email
ssmprevention@uscg.mil.
SUPPLEMENTARY INFORMATION: The Coast
Guard will enforce the Safety Zones;
Annual Events in the Captain of the Port
Buffalo Zone listed in 33 CFR 165.918
for the following events:
i. Elk Rapids Harbor Days Fireworks;
Elk Rapids, MI: The safety zone listed in
Table 165.918(20) will be enforced on
August 7, 2021, from 10 p.m. through
10:30 p.m. on all U.S. navigable waters
within the arc of a circle with an
approximate 750-foot radius from the
fireworks launch site located on a barge
in position 44°54′6.95″ N, 85°25′3.11″
W.
ii. Nautical City Fireworks, Rogers
City: The safety zone listed in Table
165.918(21) will be enforced on August
8, 2021, from 10 p.m. through 10:30
p.m. on all U.S. navigable waters within
the arc of a circle with an approximate
750-foot radius from the fireworks
launch site located near Harbor View
Road in position 45°25′04.72″ N,
83°47′51.21″ W.
This action is being taken to provide
for the safety of life on navigable
waterways during the fireworks
displays. The regulations for safety
zones within the Captain of the Port
Sault Sainte Marie Zone, § 165.918,
apply for these fireworks displays.
Pursuant to 33 CFR 165.23, entry into,
transiting, or anchoring within these
safety zones during an enforcement
period is prohibited unless authorized
by the Captain of the Port Buffalo or
their designated representative;
designation need not be in writing.
Those seeking permission to enter these
safety zones may request permission
from the Captain of the Port Buffalo via
channel 16, VHF–FM. Vessels and
persons granted permission to enter the
safety zone shall obey the directions of
E:\FR\FM\08JYR1.SGM
08JYR1
Agencies
[Federal Register Volume 86, Number 128 (Thursday, July 8, 2021)]
[Rules and Regulations]
[Pages 36064-36066]
From the Federal Register Online via the Government Publishing Office [www.gpo.gov]
[FR Doc No: 2021-14481]
-----------------------------------------------------------------------
DEPARTMENT OF TRANSPORTATION
Federal Aviation Administration
14 CFR Part 39
[Docket No. FAA-2020-1174; Project Identifier MCAI-2019-00135-E;
Amendment 39-21594; AD 2021-12-07]
RIN 2120-AA64
Airworthiness Directives; Rolls-Royce Deutschland Ltd & Co KG
(Type Certificate Previously Held by Rolls-Royce Deutschland GmbH,
Formerly BMW Rolls-Royce GmbH) Turbofan Engines
AGENCY: Federal Aviation Administration (FAA), DOT.
ACTION: Final rule.
-----------------------------------------------------------------------
SUMMARY: The FAA is adopting a new airworthiness directive (AD) for
certain Rolls-Royce Deutschland Ltd & Co KG (RRD) BR700-710A1-10,
BR700-710A2-20 and BR700-710C4-11 model turbofan engines. This AD was
prompted by an investigation by RRD, which revealed a quality escape
during the high-pressure turbine (HPT) stage 1 disk rim cooling air
hole manufacturing process. This AD requires removing affected HPT
disks from service prior to reaching specified compliance times or at
the next engine shop visit, whichever occurs first. The FAA is issuing
this AD to address the unsafe condition on these products.
DATES: This AD is effective August 12, 2021.
The Director of the Federal Register approved the incorporation by
reference of a certain publication listed in this AD as of August 12,
2021.
ADDRESSES: For service information identified in this AD, contact
Rolls-Royce Deutschland Ltd & Co KG, Eschenweg 11, Dahlewitz 15827,
Germany; phone: +49 33 7086 4040; email: royce.com">[email protected]royce.com.
You may view this service information at the FAA, Airworthiness
Products Section, Operational Safety Branch, 1200 District Avenue,
Burlington, MA 01803. For information on the availability of this
material at the FAA, call (781) 238-7759. It is also available at
https://www.regulations.gov by searching for and locating Docket No.
FAA-2020-1174.
Examining the AD Docket
You may examine the AD docket at https://www.regulations.gov by
searching for and locating Docket No. FAA-2020-1174; or in person at
Docket Operations between 9 a.m. and 5 p.m., Monday through Friday,
except Federal holidays. The AD docket contains this final rule, the
mandatory continuing airworthiness information (MCAI), any comments
received, and other information. The address for Docket Operations is
U.S. Department of Transportation, Docket Operations, M-30, West
Building Ground Floor, Room W12-140, 1200 New Jersey Avenue SE,
Washington, DC 20590.
FOR FURTHER INFORMATION CONTACT: Wego Wang, Aviation Safety Engineer,
ECO Branch, FAA, 1200 District Avenue, Burlington, MA 01803; phone:
(781) 238-7134; fax: (781) 238-7199; email: [email protected].
SUPPLEMENTARY INFORMATION:
Background
The FAA issued a notice of proposed rulemaking (NPRM) to amend 14
CFR part 39 by adding an AD that would apply to certain RRD BR700-
710A1-10, BR700-710A2-20 and BR700-710C4-11 model turbofan engines. The
NPRM published in the Federal Register on January 21, 2021 (86 FR
6271). The NPRM was prompted by an investigation by RRD, which revealed
a quality escape during the HPT stage 1 disk rim cooling air hole
manufacturing process. In the NPRM, the FAA proposed to require
removing affected HPT disks from service prior to reaching specified
compliance times or at the next engine shop visit, whichever occurs
first. The FAA is issuing this AD to address the unsafe condition on
these products.
The European Union Aviation Safety Agency (EASA), which is the
Technical Agent for the Member States of the European Community, has
issued EASA AD 2019-0299, dated December 10, 2019 (referred to after
this as ``the MCAI''), to address the unsafe condition on these
products. The MCAI states:
An occurrence was reported of an HPT stage 1 disc burst on an
industrial gas turbine engine. Subsequent investigation revealed a
quality escape during HPT stage 1 disc rim cooling air hole
manufacturing process. A review revealed that 28 HPT stage 1 discs
were subject to a similar quality escape, two of which have been
recovered and removed from service. The consequence of this
manufacturing error is that the affected parts can no longer safely
reach their Declared Safe Cyclic Life (DSCL).
This condition, if not corrected, may lead to failure of an
affected part, possibly resulting in release of high-energy debris,
with consequent damage to, and/or reduced control of, the aeroplane.
To address this potentially unsafe condition, RRD issued the NMSB,
providing instructions to remove the engine from service for in-shop
replacement of the affected part.
For the reasons described above, this [EASA] AD reduces the DSCL
for the affected
[[Page 36065]]
parts, requires identification of the affected parts and removal
from service of each affected engine for replacement of the affected
part. This [EASA] AD also prohibits (re)installation of affected
parts.
You may obtain further information by examining the MCAI in the AD
docket at https://www.regulations.gov by searching for and locating
Docket No. FAA-2020-1174.
Discussion of Final Airworthiness Directive
Comments
The FAA received comments from two commenters. The commenters were
the Air Line Pilots Association, International (ALPA) and an anonymous
commenter. ALPA supported the NPRM without change. The anonymous
commenter supported the NPRM but stated their opinion on the estimated
costs.
Request for Rolls-Royce To Share Replacement Part Cost
An anonymous commenter indicated that Rolls-Royce could share the
cost of new HPT disks since it was their manufacturing process that
caused the defects in the HPT disks.
The FAA does not determine who pays for the costs of an AD. The
Estimated Costs paragraph indicates that, according to the
manufacturer, all of the costs of this AD may be covered under a
manufacturer warranty, thereby reducing the cost impact on affected
operators.
Conclusion
The FAA reviewed the relevant data, considered the comments
received, and determined that air safety requires adopting this AD as
proposed. Accordingly, the FAA is issuing this AD to address the unsafe
condition on these products. Except for minor editorial changes, this
AD is adopted as proposed in the NPRM.
Related Service Information Under 1 CFR Part 51
The FAA reviewed Rolls-Royce Alert Non-Modification Service
Bulletin (NMSB) SB-BR700-72-A900659, Revision 1, dated November 5, 2019
(the NMSB). The Alert NMSB provides the part numbers and serial numbers
for affected HPT disks, the serial numbers for all engines with an
affected HPT disk installed, and instructions for replacement of the
affected HPT disk. This service information is reasonably available
because the interested parties have access to it through their normal
course of business or by the means identified in ADDRESSES.
Costs of Compliance
The FAA estimates that this AD affects 21 engines installed on
airplanes of U.S. registry.
The FAA estimates the following costs to comply with this AD:
Estimated Costs
----------------------------------------------------------------------------------------------------------------
Cost per Cost on U.S.
Action Labor cost Parts cost product operators
----------------------------------------------------------------------------------------------------------------
Replace HPT disk...................... 20 work-hours x $85 per $550,000 $551,700 $11,585,700
hour = $1,700.
----------------------------------------------------------------------------------------------------------------
The FAA has included all known costs in its cost estimate.
According to the manufacturer, however, all of the costs of this AD may
be covered under warranty, thereby reducing the cost impact on affected
operators.
Authority for This Rulemaking
Title 49 of the United States Code specifies the FAA's authority to
issue rules on aviation safety. Subtitle I, section 106, describes the
authority of the FAA Administrator. Subtitle VII: Aviation Programs,
describes in more detail the scope of the Agency's authority.
The FAA is issuing this rulemaking under the authority described in
Subtitle VII, Part A, Subpart III, Section 44701: General requirements.
Under that section, Congress charges the FAA with promoting safe flight
of civil aircraft in air commerce by prescribing regulations for
practices, methods, and procedures the Administrator finds necessary
for safety in air commerce. This regulation is within the scope of that
authority because it addresses an unsafe condition that is likely to
exist or develop on products identified in this rulemaking action.
Regulatory Findings
This AD will not have federalism implications under Executive Order
13132. This AD will not have a substantial direct effect on the States,
on the relationship between the national government and the States, or
on the distribution of power and responsibilities among the various
levels of government.
For the reasons discussed above, I certify this AD:
(1) Is not a ``significant regulatory action'' under Executive
Order 12866,
(2) Will not affect intrastate aviation in Alaska, and
(3) Will not have a significant economic impact, positive or
negative, on a substantial number of small entities under the criteria
of the Regulatory Flexibility Act.
List of Subjects in 14 CFR Part 39
Air transportation, Aircraft, Aviation safety, Incorporation by
reference, Safety.
Adoption of the Amendment
Accordingly, under the authority delegated to me by the
Administrator, the FAA amends 14 CFR part 39 as follows:
PART 39--AIRWORTHINESS DIRECTIVES
0
1. The authority citation for part 39 continues to read as follows:
Authority: 49 U.S.C. 106(g), 40113, 44701.
Sec. 39.13 [Amended]
0
2. The FAA amends Sec. 39.13 by adding the following new airworthiness
directive:
2021-12-07 Rolls-Royce Deutschland Ltd & Co KG (Type Certificate
previously held by Rolls-Royce Deutschland GmbH, formerly BMW Rolls-
Royce GmbH): Amendment 39-21594; Docket No. FAA-2020-1174; Project
Identifier MCAI-2019-00135-E.
(a) Effective Date
This AD is effective August 12, 2021.
(b) Affected ADs
None.
(c) Applicability
This AD applies to Rolls-Royce Deutschland Ltd & Co KG (RRD)
(Type Certificate previously held by Rolls-Royce Deutschland GmbH,
formerly BMW Rolls-Royce GmbH) BR700-710A1-10, BR700-710A2-20 and
BR700-710C4-11 model turbofan engines with a high-pressure turbine
(HPT) stage 1 disk having a part number and serial number listed in
Planning Information, paragraph 1.A., of Rolls-Royce Alert Non-
[[Page 36066]]
Modification Service Bulletin (NMSB) SB-BR700-72-A900659, Revision
1, dated November 5, 2019, installed.
(d) Subject
Joint Aircraft System Component (JASC) Code 7230, Turbine Engine
Compressor Section.
(e) Unsafe Condition
This AD was prompted by an investigation by RRD, which revealed
a quality escape during the HPT stage 1 disk rim cooling air hole
manufacturing process. The FAA is issuing this AD to prevent failure
of the HPT stage 1 disk. The unsafe condition, if not addressed,
could result in the release of high-energy debris, damage to the
airplane, and reduced control of the airplane.
(f) Compliance
Comply with this AD within the compliance times specified,
unless already done.
(g) Required Actions
Before the affected HPT stage 1 disk exceeds 2,840 flight cycles
(FCs) since new, or within 60 days after the effective date of this
AD, whichever occurs later, but not to exceed 8 years after the
effective date of this AD if using FCs, remove the affected HPT
stage 1 disk from service and replace with a part eligible for
installation. Guidance on replacing the HPT stage 1 disk can be
found in the Accomplishment Instructions, paragraph 3.B., of Rolls-
Royce Alert Non-Modification Service Bulletin (NMSB) SB-BR700-72-
A900659, Revision 1, dated November 5, 2019.
(h) Installation Prohibition
After the effective date of this AD, do not install any affected
HPT stage 1 disk onto any engine.
(i) Definition
For the purpose of this AD, a ``part eligible for installation''
is an HPT stage 1 disk that is not listed in paragraph 1.A. of
Rolls-Royce Alert NMSB SB-BR700-72-A900659, Revision 1, dated
November 5, 2019.
(j) Alternative Methods of Compliance (AMOCs)
(1) The Manager, ECO Branch, FAA, has the authority to approve
AMOCs for this AD, if requested using the procedures found in 14 CFR
39.19. In accordance with 14 CFR 39.19, send your request to your
principal inspector or local Flight Standards District Office, as
appropriate. If sending information directly to the manager of the
certification office, send it to the attention of the person
identified in Related Information. You may email your request to:
[email protected].
(2) Before using any approved AMOC, notify your appropriate
principal inspector, or lacking a principal inspector, the manager
of the local flight standards district office/certificate holding
district office.
(k) Related Information
(1) For more information about this AD, contact Wego Wang,
Aviation Safety Engineer, ECO Branch, FAA, 1200 District Avenue,
Burlington, MA 01803; phone: (781) 238-7134; fax: (781) 238-7199;
email: [email protected].
(2) Refer to European Union Aviation Safety Agency (EASA) AD
2019-0299, dated December 10, 2019, for more information. You may
examine the EASA AD in the AD docket on at https://www.regulations.gov by searching for and locating Docket No. FAA-
2020-1174.
(l) Material Incorporated by Reference
(1) The Director of the Federal Register approved the
incorporation by reference (IBR) of the service information listed
in this paragraph under 5 U.S.C. 552(a) and 1 CFR part 51.
(2) You must use this service information as applicable to do
the actions required by this AD, unless the AD specifies otherwise.
(i) Rolls-Royce Alert Non-Modification Service Bulletin SB-
BR700-72-A900659, Revision 1, dated November 5, 2019.
(ii) [Reserved]
(3) For service information identified in this AD, contact
Rolls-Royce Deutschland Ltd & Co KG, Eschenweg 11, Dahlewitz 15827,
Germany; phone: +49 33 7086 4040; email: royce.com">[email protected]royce.com.
(4) You may view this service information at FAA, Airworthiness
Products Section, Operational Safety Branch, 1200 District Avenue,
Burlington, MA 01803. For information on the availability of this
material at the FAA, call (781) 238-7759.
(5) You may view this service information that is incorporated
by reference at the National Archives and Records Administration
(NARA). For information on the availability of this material at
NARA, email: [email protected], or go to: https://www.archives.gov/federal-register/cfr/ibr-locations.html.
Issued on June 14, 2021.
Gaetano A. Sciortino,
Deputy Director for Strategic Initiatives, Compliance & Airworthiness
Division, Aircraft Certification Service.
[FR Doc. 2021-14481 Filed 7-7-21; 8:45 am]
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