Airworthiness Directives; Rolls-Royce Deutschland Ltd & Co KG (Type Certificate Previously Held by Rolls-Royce plc) Turbofan Engines, 17710-17713 [2021-06952]
Download as PDF
17710
Federal Register / Vol. 86, No. 64 / Tuesday, April 6, 2021 / Rules and Regulations
Figure 1 to paragraph (g) - AFM Revisions
Bombardier Challenger CL-604
AFM, PSP 604-1
Revision 116, dated
December 18, 2019
CL-600-2B16
(Variant 604) 5701
through 5988 inclusive
Bombardier Challenger CL-605
AFM, PSP 605-1
Revision 54, dated
December 18, 2019
(i) Related Information
(1) Refer to Mandatory Continuing
Airworthiness Information (MCAI) TCCA AD
CF–2020–24, dated July 10, 2020, for related
information. This MCAI may be found in the
AD docket on the internet at https://
www.regulations.gov by searching for and
locating Docket No. FAA–2020–1034.
(2) For more information about this AD,
contact Steven Dzierzynski, Aerospace
Engineer, Avionics and Electrical Systems
Services Section, FAA, New York ACO
Branch, 1600 Stewart Avenue, Suite 410,
Westbury, NY 11590; phone: 516–228–7367;
fax: 516–794–5531; email: 9-avs-nyaco-cos@
faa.gov.
(2) You must use this service information
as applicable to do the actions required by
this AD, unless this AD specifies otherwise.
(i) Section 02–09, Navigation Systems
Limitations, of Chapter 2—LIMITATIONS, of
the Bombardier Challenger CL–604 Airplane
Flight Manual, PSP 604–1, Revision 116,
dated December 18, 2019.
(ii) Section 02–09, Navigation Systems
Limitations, of Chapter 2—LIMITATIONS,
Bombardier Challenger CL–605 Airplane
Flight Manual, PSP 605–1, Revision 54, dated
December 18, 2019.
(3) For service information identified in
this AD, contact Bombardier, Inc., 200 CoˆteVertu Road West, Dorval, Que´bec H4S 2A3,
Canada; North America toll-free telephone:
1–866–538–1247 or direct-dial telephone: 1–
514–855–2999; email: ac.yul@
aero.bombardier.com; internet: https://
www.bombardier.com.
(4) You may view this service information
at the FAA, Airworthiness Products Section,
Operational Safety Branch, 2200 South 216th
St., Des Moines, WA. For information on the
availability of this material at the FAA, call
206–231–3195.
(5) You may view this service information
that is incorporated by reference at the
National Archives and Records
Administration (NARA). For information on
the availability of this material at NARA,
email fedreg.legal@nara.gov, or go to: https://
www.archives.gov/federal-register/cfr/ibrlocations.html.
Issued on March 19, 2021.
Lance T. Gant,
Director, Compliance & Airworthiness
Division, Aircraft Certification Service.
[FR Doc. 2021–06961 Filed 4–5–21; 8:45 am]
BILLING CODE 4910–13–P
(j) Material Incorporated by Reference
(1) The Director of the Federal Register
approved the incorporation by reference
(IBR) of the service information listed in this
paragraph under 5 U.S.C. 552(a) and 1 CFR
part 51.
VerDate Sep<11>2014
AFM Revision
CL-600-2B16
(Variant 604) 5301
through 5665 inclusive
(h) Other FAA AD Provisions
The following provisions also apply to this
AD:
(1) Alternative Methods of Compliance
(AMOCs): The Manager, New York ACO
Branch, FAA, has the authority to approve
AMOCs for this AD, if requested using the
procedures found in 14 CFR 39.19. In
accordance with 14 CFR 39.19, send your
request to your principal inspector or
responsible Flight Standards Office, as
appropriate. If sending information directly
to the manager of the certification office,
send it to ATTN: Program Manager,
Continuing Operational Safety, FAA, New
York ACO Branch, 1600 Stewart Avenue,
Suite 410, Westbury, NY 11590; telephone
516–228–7300; fax 516–794–5531. Before
using any approved AMOC, notify your
appropriate principal inspector, or lacking a
principal inspector, the manager of the
responsible Flight Standards Office.
(2) Contacting the Manufacturer: For any
requirement in this AD to obtain instructions
from a manufacturer, the instructions must
be accomplished using a method approved
by the Manager, New York ACO Branch,
FAA; or Transport Canada Civil Aviation
(TCCA); or Bombardier, Inc.’s TCCA Design
Approval Organization (DAO). If approved by
the DAO, the approval must include the
DAO-authorized signature.
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DEPARTMENT OF TRANSPORTATION
Federal Aviation Administration
14 CFR Part 39
[Docket No. FAA–2020–1138; Project
Identifier MCAI–2020–01258–E; Amendment
39–21488; AD 2021–07–11]
RIN 2120–AA64
Airworthiness Directives; Rolls-Royce
Deutschland Ltd & Co KG (Type
Certificate Previously Held by RollsRoyce plc) Turbofan Engines
Federal Aviation
Administration (FAA), DOT.
ACTION: Final rule.
AGENCY:
The FAA is adopting a new
airworthiness directive (AD) for certain
Rolls-Royce Deutschland Ltd & Co KG
(RRD) Trent 1000–A2, 1000–AE2, 1000–
C2, 1000–CE2, 1000–D2, 1000–E2,
1000–G2, 1000–H2, 1000–J2, 1000–K2,
and 1000–L2 model turbofan engines.
This AD was prompted by the
manufacturer’s analysis which
determined that cracks may initiate in
the front seal fins and cause cracks in
the low-pressure turbine (LPT) disk.
This AD requires repetitive inspection
of the seal fins and, depending on the
results of the inspection, replacement of
the LPT disk before further flight. The
FAA is issuing this AD to address the
unsafe condition on these products.
DATES: This AD is effective May 11,
2021.
The Director of the Federal Register
approved the incorporation by reference
of a certain publication listed in this AD
as of May 11, 2021.
ADDRESSES: For service information
identified in this final rule, contact
Rolls-Royce plc, P.O. Box 31, Derby,
DE24 8BJ, United Kingdom; phone: +44
(0)1332 242424; website: https://
www.rolls-royce.com/contact-us.aspx.
You may view this service information
SUMMARY:
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ER06AP21.000
Bombardier Airplane
Model/Serial Number
Federal Register / Vol. 86, No. 64 / Tuesday, April 6, 2021 / Rules and Regulations
at the FAA, Airworthiness Products
Section, Operational Safety Branch,
1200 District Avenue, Burlington, MA
01803. For information on the
availability of this material at the FAA,
call (781) 238–7759. It is also available
at https://www.regulations.gov by
searching for and locating Docket No.
FAA–2020–1138.
Examining the AD Docket
You may examine the AD docket at
https://www.regulations.gov by
searching for and locating Docket No.
FAA–2020–1138; or in person at Docket
Operations between 9 a.m. and 5 p.m.,
Monday through Friday, except Federal
holidays. The AD docket contains this
final rule, the mandatory continuing
airworthiness information (MCAI), any
comments received, and other
information. The address for Docket
Operations is U.S. Department of
Transportation, Docket Operations,
M–30, West Building Ground Floor,
Room W12–140, 1200 New Jersey
Avenue SE, Washington, DC 20590.
FOR FURTHER INFORMATION CONTACT:
Kevin M. Clark, Aviation Safety
Engineer, ECO Branch, FAA, 1200
District Avenue, Burlington, MA 01803;
phone: (781) 238–7088; fax: (781) 238–
7199; email: kevin.m.clark@faa.gov.
SUPPLEMENTARY INFORMATION:
Background
The FAA issued a notice of proposed
rulemaking (NPRM) to amend 14 CFR
part 39 by adding an AD that would
apply to certain Rolls-Royce
Deutschland Ltd & Co KG (RRD) Trent
1000–A2, 1000–AE2, 1000–C2, 1000–
CE2, 1000–D2, 1000–E2, 1000–G2,
1000–H2, 1000–J2, 1000–K2, and 1000–
L2 model turbofan engines. The NPRM
published in the Federal Register on
December 21, 2020 (85 FR 82970). The
NPRM was prompted by the
manufacturer’s analysis which
determined that cracks may initiate in
the front seal fins and cause cracks in
the LPT disk. In the NPRM, the FAA
proposed to require repetitive
inspection of the seal fins and,
depending on the results of the
inspection, replacement of the LPT disk
before further flight. The FAA is issuing
this AD to address the unsafe condition
on these products.
The European Union Aviation Safety
Agency (EASA), which is the Technical
Agent for the Member States of the
European Community, has issued EASA
AD 2020–0195, dated September 8, 2020
(referred to after this as ‘‘the MCAI’’), to
address the unsafe condition on these
products. The MCAI states:
Analysis of certain LP turbine discs in
service has determined that, due to rubbing
contact with interstage static seals, cracks
may initiate in the front seal fins which
could lead to cracks in the disc of the
affected parts, as defined in this [EASA] AD.
This condition, if not detected and
corrected, could lead to crack propagation,
possibly resulting in LP turbine disc failure
and high-energy debris release, with
consequent damage to, and reduced control
of, the aeroplane.
To address this potential unsafe condition,
Rolls-Royce published the NMSB to provide
inspection instructions.
For the reason described above, this
[EASA] AD requires repetitive ultra-high
sensitivity fluorescent penetrant inspections
of the seal fins of the affected parts and,
depending on findings, replacement of
affected parts.
You may obtain further information
by examining the MCAI in the AD
docket at https://www.regulations.gov
by searching for and locating Docket No.
FAA–2020–1138.
Discussion of Final Airworthiness
Directive
Comments
The FAA received comments from
two commenters. The commenters were
Boeing Commercial Airplanes (Boeing)
and Rolls-Royce. Rolls-Royce requested
a change that resulted in an update to
this AD. Boeing supported the AD as
written. The following presents the
comments received on the NPRM and
the FAA’s response to each comment.
Request To Change Engine Shop Visit to
Refurbishment Shop Visit
Rolls-Royce requested that the FAA
revise the references in paragraphs (g)(1)
and (h)(1) of this AD from ‘‘engine shop
visit’’ to ‘‘refurbishment shop visit.’’
Rolls-Royce reasoned that the FAA
introduced a different inspection
frequency to that defined in Rolls-Royce
Non-Modification Service Bulletin
(NMSB) Trent 1000 72–AK416, Initial
Issue, dated June 29, 2020, and EASA
17711
AD 2020–0195, dated September 8,
2020. Rolls-Royce further reasoned that
a pair of mating flanges may be
separated at most engine shop visits
even when undertaking specific hospital
shop or check and repair workscopes.
Rolls-Royce indicated that it was not
their intent, nor is it required by the
safety case presented to and agreed by
EASA, to strip and inspect the LPT seals
at hospital or check and repair shop
visits.
The FAA agrees. The FAA changed
references in paragraphs (g)(1) and (h)(1)
of this AD from ‘‘engine shop visit’’ to
‘‘refurbishment shop visit.’’ The FAA
also updated paragraph (h)(1) of this AD
to define a ‘‘refurbishment shop visit.’’
Support for the AD
Boeing expressed support for the AD
as written.
Conclusion
The FAA reviewed the relevant data,
considered the comments received, and
determined that air safety and the
public interest require adopting this AD
as proposed. Accordingly, the FAA is
issuing this AD to address the unsafe
condition on these products. Except for
minor editorial changes and any other
changes described previously, this AD is
adopted as proposed in the NPRM.
None of the changes will increase the
economic burden on any operator.
Related Service Information Under 1
CFR Part 51
The FAA reviewed Rolls-Royce
NMSB Trent 1000 72–AK416, Initial
Issue, dated June 29, 2020 (the NMSB).
The NMSB provides instructions for
inspecting the LPT stage 3 disk and the
LPT stage 4 disk. This service
information is reasonably available
because the interested parties have
access to it through their normal course
of business or by the means identified
in ADDRESSES.
Costs of Compliance
The FAA estimates that this AD
affects 26 engines installed on airplanes
of U.S. registry.
The FAA estimates the following
costs to comply with this AD:
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ESTIMATED COSTS
Action
Labor cost
Inspect the LPT stage 3 disk and LPT stage
4 disk.
80 work-hours × $85 per hour = $6,800 ........
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Cost per
product
Parts cost
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$0
06APR1
$6,800
Cost on U.S.
operators
$176,800
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Federal Register / Vol. 86, No. 64 / Tuesday, April 6, 2021 / Rules and Regulations
The FAA estimates the following
costs to do any necessary replacement
that would be required based on the
results of the required inspection. The
agency has no way of determining the
number of aircraft that might need this
replacement:
ON-CONDITION COSTS
Action
Labor cost
Replace LPT stage 3 disk ............................................
Replace LPT stage 4 disk ............................................
0 work-hours × $85 per hour = $0 ...............................
0 work-hours × $85 per hour = $0 ...............................
Authority for This Rulemaking
Title 49 of the United States Code
specifies the FAA’s authority to issue
rules on aviation safety. Subtitle I,
section 106, describes the authority of
the FAA Administrator. Subtitle VII:
Aviation Programs, describes in more
detail the scope of the Agency’s
authority.
The FAA is issuing this rulemaking
under the authority described in
Subtitle VII, Part A, Subpart III, Section
44701: General requirements. Under
that section, Congress charges the FAA
with promoting safe flight of civil
aircraft in air commerce by prescribing
regulations for practices, methods, and
procedures the Administrator finds
necessary for safety in air commerce.
This regulation is within the scope of
that authority because it addresses an
unsafe condition that is likely to exist or
develop on products identified in this
rulemaking action.
Regulatory Findings
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This AD will not have federalism
implications under Executive Order
13132. This AD will not have a
substantial direct effect on the States, on
the relationship between the national
government and the States, or on the
distribution of power and
responsibilities among the various
levels of government.
For the reasons discussed above, I
certify this AD:
(1) Is not a ‘‘significant regulatory
action’’ under Executive Order 12866,
(2) Will not affect intrastate aviation
in Alaska, and
(3) Will not have a significant
economic impact, positive or negative,
on a substantial number of small entities
under the criteria of the Regulatory
Flexibility Act.
List of Subjects in 14 CFR Part 39
Air transportation, Aircraft, Aviation
safety, Incorporation by reference,
Safety.
The Amendment
Accordingly, under the authority
delegated to me by the Administrator,
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17:01 Apr 05, 2021
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the FAA amends 14 CFR part 39 as
follows:
PART 39—AIRWORTHINESS
DIRECTIVES
1. The authority citation for part 39
continues to read as follows:
■
Authority: 49 U.S.C. 106(g), 40113, 44701.
§ 39.13
[Amended]
2. The FAA amends § 39.13 by adding
the following new airworthiness
directive:
■
2021–07–11 Rolls-Royce Deutschland Ltd &
Co KG (Type Certificate previously held
by Rolls-Royce plc): Amendment 39–
21488; Docket No. FAA–2020–1138;
Project Identifier MCAI–2020–01258–E.
(a) Effective Date
This airworthiness directive (AD) is
effective May 11, 2021.
(b) Affected ADs
None.
(c) Applicability
This AD applies to Rolls-Royce
Deutschland Ltd & Co KG (Type Certificate
previously held by Rolls-Royce plc) (RRD)
Trent 1000–A2, 1000–AE2, 1000–C2, 1000–
CE2, 1000–D2, 1000–E2, 1000–G2, 1000–H2,
1000–J2, 1000–K2, and 1000–L2 model
turbofan engines with a low-pressure turbine
(LPT) stage 3 disk with part number (P/N)
KH36323, or an LPT stage 4 disk with P/N
KH33943, installed.
(d) Subject
Joint Aircraft System Component (JASC)
Code 7250, Turbine Section.
(e) Unsafe Condition
This AD was prompted by the
manufacturer’s analysis of certain LPT disks
in service. The analysis determined that, due
to rubbing contact with interstage static seals,
cracks may initiate in the front seal fins,
which could lead to cracks in the LPT stage
3 and stage 4 disks. The FAA is issuing this
AD to prevent failure of the LPT disk. The
unsafe condition, if not addressed, could
result in uncontained LPT disk release,
damage to the engine, and damage to the
airplane.
(f) Compliance
Comply with this AD within the
compliance times specified, unless already
done.
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Parts cost
$336,158
406,345
Cost per
product
$336,158
406,345
(g) Required Actions
(1) During each refurbishment shop visit
after the effective date of this AD, inspect the
seal fins of the LPT stage 3 disk and the LPT
stage 4 disk in accordance with the
Accomplishment Instructions, paragraphs
3.B and 3.C, of Rolls-Royce Alert NonModification Service Bulletin Trent 1000 72–
AK416, Initial Issue, dated June 29, 2020.
(i) For an engine that is in a refurbishment
shop visit on the effective date of this AD,
if the LPT stage 3 disk and LPT stage 4 disk
are exposed, perform the inspection before
the engine is returned to service.
(ii) [Reserved]
(2) If, during any inspection required by
paragraph (g)(1) of this AD, any crack is
detected, before further flight, remove the
affected LPT disk and replace it with a part
eligible for installation.
(h) Definitions
(1) For the purpose of this AD, a
‘‘refurbishment shop visit’’ is the induction
of an engine into the shop for maintenance
that involves removing the blades from a disk
in the intermediate-pressure turbine and
replacing a disk in either the high-pressure
compressor or high-pressure turbine.
(2) For the purpose of this AD, a ‘‘part
eligible for installation’’ is an LPT stage 3
disk or LPT stage 4 disk with zero flight
cycles since new, or an LPT stage 3 disk or
LPT stage 4 disk that has passed the
inspection required by paragraph (g)(1) of
this AD.
(i) Alternative Methods of Compliance
(AMOCs)
(1) The Manager, ECO Branch, FAA, has
the authority to approve AMOCs for this AD,
if requested using the procedures found in 14
CFR 39.19. In accordance with 14 CFR 39.19,
send your request to your principal inspector
or local Flight Standards District Office, as
appropriate. If sending information directly
to the manager of the certification office,
send it to the attention of the person
identified in Related Information. You may
email your request to: ANE-AD-AMOC@
faa.gov.
(2) Before using any approved AMOC,
notify your appropriate principal inspector,
or lacking a principal inspector, the manager
of the local flight standards district office/
certificate holding district office.
(j) Related Information
(1) For more information about this AD,
contact Kevin M. Clark, Aviation Safety
Engineer, ECO Branch, FAA, 1200 District
Avenue, Burlington, MA 01803; phone: (781)
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Federal Register / Vol. 86, No. 64 / Tuesday, April 6, 2021 / Rules and Regulations
238–7088; fax: (781) 238–7199; email:
kevin.m.clark@faa.gov.
(2) Refer to European Union Aviation
Safety Agency (EASA) AD 2020–0195, dated
September 8, 2020, for more information.
You may examine the EASA AD in the AD
docket at https://www.regulations.gov by
searching for and locating Docket No. FAA–
2020–1138.
(k) Material Incorporated by Reference
(1) The Director of the Federal Register
approved the incorporation by reference
(IBR) of the service information listed in this
paragraph under 5 U.S.C. 552(a) and 1 CFR
part 51.
(2) You must use this service information
as applicable to do the actions required by
this AD, unless the AD specifies otherwise.
(i) Rolls-Royce Alert Non-Modification
Service Bulletin Trent 1000 72–AK416,
Initial Issue, dated June 29, 2020.
(ii) [Reserved]
(3) For Rolls-Royce service information
identified in this AD, contact Rolls-Royce
plc, P.O. Box 31, Derby, DE24 8BJ, United
Kingdom; phone: +44 (0)1332 242424;
website: https://www.rolls-royce.com/
contact-us.aspx.
(4) You may view this service information
at FAA, Airworthiness Products Section,
Operational Safety Branch, 1200 District
Avenue, Burlington, MA 01803. For
information on the availability of this
material at the FAA, call (781) 238–7759.
(5) You may view this service information
that is incorporated by reference at the
National Archives and Records
Administration (NARA). For information on
the availability of this material at NARA,
email: fedreg.legal@nara.gov, or go to:
https://www.archives.gov/federal-register/cfr/
ibr-locations.html.
Issued on March 23, 2021.
Lance T. Gant,
Director, Compliance & Airworthiness
Division, Aircraft Certification Service.
[FR Doc. 2021–06952 Filed 4–5–21; 8:45 am]
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BILLING CODE 4910–13–P
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DEPARTMENT OF AGRICULTURE
Forest Service
36 CFR Part 242
DEPARTMENT OF THE INTERIOR
Fish and Wildlife Service
50 CFR Part 100
[Docket No. FWS–R7–SM–2019–0092;
FXFR13350700640–212–FF07J00000;
FBMS#4500151540]
RIN 1018–BE36
Subsistence Management Regulations
for Public Lands in Alaska—2021–2022
and 2022–2023 Subsistence Taking of
Fish Regulations
Forest Service, Agriculture;
Fish and Wildlife Service, Interior.
ACTION: Final rule.
AGENCY:
This final rule revises
regulations for seasons, harvest limits,
methods, and means related to taking of
fish for subsistence uses in Alaska
during the 2021–2022 and 2022–2023
regulatory years. The Federal
Subsistence Board (Board) completes
the biennial process of revising
subsistence hunting and trapping
regulations in even-numbered years and
subsistence fishing and shellfish
regulations in odd-numbered years;
public proposal and review processes
take place during the preceding year.
The Board also addresses customary and
traditional use and rural determinations
during the applicable biennial cycle.
This rule also revises rural
determinations.
SUMMARY:
DATES:
This rule is effective April 6,
2021.
The Board meeting
transcripts are available for review at
the Office of Subsistence Management,
1011 East Tudor Road, Mail Stop 121,
Anchorage, AK 99503, or on the Office
of Subsistence Management website
(https://www.doi.gov/subsistence). The
comments received in response to the
proposed rule are available on
www.regulations.gov in Docket No.
FWS–R7–SM–2019–0092.
FOR FURTHER INFORMATION CONTACT:
Chair, Federal Subsistence Board, c/o
U.S. Fish and Wildlife Service,
Attention: Sue Detwiler, Office of
Subsistence Management; (907) 786–
3888 or subsistence@fws.gov. For
questions specific to National Forest
System lands, contact Gregory Risdahl,
Subsistence Program Leader, U.S.
Department of Agriculture (USDA),
ADDRESSES:
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17713
Forest Service, Alaska Region; (907)
302–7354 or gregory.risdahl@usda.gov.
SUPPLEMENTARY INFORMATION:
Background
Under Title VIII of the Alaska
National Interest Lands Conservation
Act (ANILCA) (16 U.S.C. 3111–3126),
the Secretary of the Interior and the
Secretary of Agriculture (Secretaries)
jointly implement the Federal
Subsistence Management Program. This
program provides a preference for take
of fish and wildlife resources for
subsistence uses on Federal public
lands and waters in Alaska. The
Secretaries published temporary
regulations to carry out this program in
the Federal Register on June 29, 1990
(55 FR 27114), and published final
regulations in the Federal Register on
May 29, 1992 (57 FR 22940). The
Program managers have subsequently
amended these regulations a number of
times. Because this program is a joint
effort between Interior and Agriculture,
these regulations are located in two
titles of the Code of Federal Regulations
(CFR): Title 36, ‘‘Parks, Forests, and
Public Property,’’ and Title 50,
‘‘Wildlife and Fisheries,’’ at 36 CFR
242.1–242.28 and 50 CFR 100.1–100.28,
respectively. The regulations contain
subparts as follows: Subpart A, General
Provisions; Subpart B, Program
Structure; Subpart C, Board
Determinations; and Subpart D,
Subsistence Taking of Fish and Wildlife.
Consistent with subpart B of these
regulations, the Secretaries established a
Federal Subsistence Board to administer
the Federal Subsistence Management
Program. The Board comprises:
• A Chair appointed by the Secretary
of the Interior with concurrence of the
Secretary of Agriculture;
• The Alaska Regional Director, U.S.
Fish and Wildlife Service;
• The Alaska Regional Director,
National Park Service;
• The Alaska State Director, Bureau
of Land Management;
• The Alaska Regional Director,
Bureau of Indian Affairs;
• The Alaska Regional Forester,
USDA Forest Service; and
• Two public members appointed by
the Secretary of the Interior with
concurrence of the Secretary of
Agriculture.
Through the Board, these agencies
participate in the development of
regulations for subparts C and D, which,
among other things, set forth program
eligibility and specific harvest seasons
and limits.
In administering the program, the
Secretaries divided Alaska into 10
subsistence resource regions, each of
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Agencies
[Federal Register Volume 86, Number 64 (Tuesday, April 6, 2021)]
[Rules and Regulations]
[Pages 17710-17713]
From the Federal Register Online via the Government Publishing Office [www.gpo.gov]
[FR Doc No: 2021-06952]
-----------------------------------------------------------------------
DEPARTMENT OF TRANSPORTATION
Federal Aviation Administration
14 CFR Part 39
[Docket No. FAA-2020-1138; Project Identifier MCAI-2020-01258-E;
Amendment 39-21488; AD 2021-07-11]
RIN 2120-AA64
Airworthiness Directives; Rolls-Royce Deutschland Ltd & Co KG
(Type Certificate Previously Held by Rolls-Royce plc) Turbofan Engines
AGENCY: Federal Aviation Administration (FAA), DOT.
ACTION: Final rule.
-----------------------------------------------------------------------
SUMMARY: The FAA is adopting a new airworthiness directive (AD) for
certain Rolls-Royce Deutschland Ltd & Co KG (RRD) Trent 1000-A2, 1000-
AE2, 1000-C2, 1000-CE2, 1000-D2, 1000-E2, 1000-G2, 1000-H2, 1000-J2,
1000-K2, and 1000-L2 model turbofan engines. This AD was prompted by
the manufacturer's analysis which determined that cracks may initiate
in the front seal fins and cause cracks in the low-pressure turbine
(LPT) disk. This AD requires repetitive inspection of the seal fins
and, depending on the results of the inspection, replacement of the LPT
disk before further flight. The FAA is issuing this AD to address the
unsafe condition on these products.
DATES: This AD is effective May 11, 2021.
The Director of the Federal Register approved the incorporation by
reference of a certain publication listed in this AD as of May 11,
2021.
ADDRESSES: For service information identified in this final rule,
contact Rolls-Royce plc, P.O. Box 31, Derby, DE24 8BJ, United Kingdom;
phone: +44 (0)1332 242424; website: https://www.rolls-royce.com/contact-us.aspx. You may view this service information
[[Page 17711]]
at the FAA, Airworthiness Products Section, Operational Safety Branch,
1200 District Avenue, Burlington, MA 01803. For information on the
availability of this material at the FAA, call (781) 238-7759. It is
also available at https://www.regulations.gov by searching for and
locating Docket No. FAA-2020-1138.
Examining the AD Docket
You may examine the AD docket at https://www.regulations.gov by
searching for and locating Docket No. FAA-2020-1138; or in person at
Docket Operations between 9 a.m. and 5 p.m., Monday through Friday,
except Federal holidays. The AD docket contains this final rule, the
mandatory continuing airworthiness information (MCAI), any comments
received, and other information. The address for Docket Operations is
U.S. Department of Transportation, Docket Operations, M-30, West
Building Ground Floor, Room W12-140, 1200 New Jersey Avenue SE,
Washington, DC 20590.
FOR FURTHER INFORMATION CONTACT: Kevin M. Clark, Aviation Safety
Engineer, ECO Branch, FAA, 1200 District Avenue, Burlington, MA 01803;
phone: (781) 238-7088; fax: (781) 238-7199; email:
[email protected].
SUPPLEMENTARY INFORMATION:
Background
The FAA issued a notice of proposed rulemaking (NPRM) to amend 14
CFR part 39 by adding an AD that would apply to certain Rolls-Royce
Deutschland Ltd & Co KG (RRD) Trent 1000-A2, 1000-AE2, 1000-C2, 1000-
CE2, 1000-D2, 1000-E2, 1000-G2, 1000-H2, 1000-J2, 1000-K2, and 1000-L2
model turbofan engines. The NPRM published in the Federal Register on
December 21, 2020 (85 FR 82970). The NPRM was prompted by the
manufacturer's analysis which determined that cracks may initiate in
the front seal fins and cause cracks in the LPT disk. In the NPRM, the
FAA proposed to require repetitive inspection of the seal fins and,
depending on the results of the inspection, replacement of the LPT disk
before further flight. The FAA is issuing this AD to address the unsafe
condition on these products.
The European Union Aviation Safety Agency (EASA), which is the
Technical Agent for the Member States of the European Community, has
issued EASA AD 2020-0195, dated September 8, 2020 (referred to after
this as ``the MCAI''), to address the unsafe condition on these
products. The MCAI states:
Analysis of certain LP turbine discs in service has determined
that, due to rubbing contact with interstage static seals, cracks
may initiate in the front seal fins which could lead to cracks in
the disc of the affected parts, as defined in this [EASA] AD.
This condition, if not detected and corrected, could lead to
crack propagation, possibly resulting in LP turbine disc failure and
high-energy debris release, with consequent damage to, and reduced
control of, the aeroplane.
To address this potential unsafe condition, Rolls-Royce
published the NMSB to provide inspection instructions.
For the reason described above, this [EASA] AD requires
repetitive ultra-high sensitivity fluorescent penetrant inspections
of the seal fins of the affected parts and, depending on findings,
replacement of affected parts.
You may obtain further information by examining the MCAI in the AD
docket at https://www.regulations.gov by searching for and locating
Docket No. FAA-2020-1138.
Discussion of Final Airworthiness Directive
Comments
The FAA received comments from two commenters. The commenters were
Boeing Commercial Airplanes (Boeing) and Rolls-Royce. Rolls-Royce
requested a change that resulted in an update to this AD. Boeing
supported the AD as written. The following presents the comments
received on the NPRM and the FAA's response to each comment.
Request To Change Engine Shop Visit to Refurbishment Shop Visit
Rolls-Royce requested that the FAA revise the references in
paragraphs (g)(1) and (h)(1) of this AD from ``engine shop visit'' to
``refurbishment shop visit.'' Rolls-Royce reasoned that the FAA
introduced a different inspection frequency to that defined in Rolls-
Royce Non-Modification Service Bulletin (NMSB) Trent 1000 72-AK416,
Initial Issue, dated June 29, 2020, and EASA AD 2020-0195, dated
September 8, 2020. Rolls-Royce further reasoned that a pair of mating
flanges may be separated at most engine shop visits even when
undertaking specific hospital shop or check and repair workscopes.
Rolls-Royce indicated that it was not their intent, nor is it required
by the safety case presented to and agreed by EASA, to strip and
inspect the LPT seals at hospital or check and repair shop visits.
The FAA agrees. The FAA changed references in paragraphs (g)(1) and
(h)(1) of this AD from ``engine shop visit'' to ``refurbishment shop
visit.'' The FAA also updated paragraph (h)(1) of this AD to define a
``refurbishment shop visit.''
Support for the AD
Boeing expressed support for the AD as written.
Conclusion
The FAA reviewed the relevant data, considered the comments
received, and determined that air safety and the public interest
require adopting this AD as proposed. Accordingly, the FAA is issuing
this AD to address the unsafe condition on these products. Except for
minor editorial changes and any other changes described previously,
this AD is adopted as proposed in the NPRM. None of the changes will
increase the economic burden on any operator.
Related Service Information Under 1 CFR Part 51
The FAA reviewed Rolls-Royce NMSB Trent 1000 72-AK416, Initial
Issue, dated June 29, 2020 (the NMSB). The NMSB provides instructions
for inspecting the LPT stage 3 disk and the LPT stage 4 disk. This
service information is reasonably available because the interested
parties have access to it through their normal course of business or by
the means identified in ADDRESSES.
Costs of Compliance
The FAA estimates that this AD affects 26 engines installed on
airplanes of U.S. registry.
The FAA estimates the following costs to comply with this AD:
Estimated Costs
----------------------------------------------------------------------------------------------------------------
Cost per Cost on U.S.
Action Labor cost Parts cost product operators
----------------------------------------------------------------------------------------------------------------
Inspect the LPT stage 3 disk and LPT 80 work-hours x $85 per $0 $6,800 $176,800
stage 4 disk. hour = $6,800.
----------------------------------------------------------------------------------------------------------------
[[Page 17712]]
The FAA estimates the following costs to do any necessary
replacement that would be required based on the results of the required
inspection. The agency has no way of determining the number of aircraft
that might need this replacement:
On-Condition Costs
----------------------------------------------------------------------------------------------------------------
Cost per
Action Labor cost Parts cost product
----------------------------------------------------------------------------------------------------------------
Replace LPT stage 3 disk...................... 0 work-hours x $85 per hour = $0 $336,158 $336,158
Replace LPT stage 4 disk...................... 0 work-hours x $85 per hour = $0 406,345 406,345
----------------------------------------------------------------------------------------------------------------
Authority for This Rulemaking
Title 49 of the United States Code specifies the FAA's authority to
issue rules on aviation safety. Subtitle I, section 106, describes the
authority of the FAA Administrator. Subtitle VII: Aviation Programs,
describes in more detail the scope of the Agency's authority.
The FAA is issuing this rulemaking under the authority described in
Subtitle VII, Part A, Subpart III, Section 44701: General requirements.
Under that section, Congress charges the FAA with promoting safe flight
of civil aircraft in air commerce by prescribing regulations for
practices, methods, and procedures the Administrator finds necessary
for safety in air commerce. This regulation is within the scope of that
authority because it addresses an unsafe condition that is likely to
exist or develop on products identified in this rulemaking action.
Regulatory Findings
This AD will not have federalism implications under Executive Order
13132. This AD will not have a substantial direct effect on the States,
on the relationship between the national government and the States, or
on the distribution of power and responsibilities among the various
levels of government.
For the reasons discussed above, I certify this AD:
(1) Is not a ``significant regulatory action'' under Executive
Order 12866,
(2) Will not affect intrastate aviation in Alaska, and
(3) Will not have a significant economic impact, positive or
negative, on a substantial number of small entities under the criteria
of the Regulatory Flexibility Act.
List of Subjects in 14 CFR Part 39
Air transportation, Aircraft, Aviation safety, Incorporation by
reference, Safety.
The Amendment
Accordingly, under the authority delegated to me by the
Administrator, the FAA amends 14 CFR part 39 as follows:
PART 39--AIRWORTHINESS DIRECTIVES
0
1. The authority citation for part 39 continues to read as follows:
Authority: 49 U.S.C. 106(g), 40113, 44701.
Sec. 39.13 [Amended]
0
2. The FAA amends Sec. 39.13 by adding the following new airworthiness
directive:
2021-07-11 Rolls-Royce Deutschland Ltd & Co KG (Type Certificate
previously held by Rolls-Royce plc): Amendment 39-21488; Docket No.
FAA-2020-1138; Project Identifier MCAI-2020-01258-E.
(a) Effective Date
This airworthiness directive (AD) is effective May 11, 2021.
(b) Affected ADs
None.
(c) Applicability
This AD applies to Rolls-Royce Deutschland Ltd & Co KG (Type
Certificate previously held by Rolls-Royce plc) (RRD) Trent 1000-A2,
1000-AE2, 1000-C2, 1000-CE2, 1000-D2, 1000-E2, 1000-G2, 1000-H2,
1000-J2, 1000-K2, and 1000-L2 model turbofan engines with a low-
pressure turbine (LPT) stage 3 disk with part number (P/N) KH36323,
or an LPT stage 4 disk with P/N KH33943, installed.
(d) Subject
Joint Aircraft System Component (JASC) Code 7250, Turbine
Section.
(e) Unsafe Condition
This AD was prompted by the manufacturer's analysis of certain
LPT disks in service. The analysis determined that, due to rubbing
contact with interstage static seals, cracks may initiate in the
front seal fins, which could lead to cracks in the LPT stage 3 and
stage 4 disks. The FAA is issuing this AD to prevent failure of the
LPT disk. The unsafe condition, if not addressed, could result in
uncontained LPT disk release, damage to the engine, and damage to
the airplane.
(f) Compliance
Comply with this AD within the compliance times specified,
unless already done.
(g) Required Actions
(1) During each refurbishment shop visit after the effective
date of this AD, inspect the seal fins of the LPT stage 3 disk and
the LPT stage 4 disk in accordance with the Accomplishment
Instructions, paragraphs 3.B and 3.C, of Rolls-Royce Alert Non-
Modification Service Bulletin Trent 1000 72-AK416, Initial Issue,
dated June 29, 2020.
(i) For an engine that is in a refurbishment shop visit on the
effective date of this AD, if the LPT stage 3 disk and LPT stage 4
disk are exposed, perform the inspection before the engine is
returned to service.
(ii) [Reserved]
(2) If, during any inspection required by paragraph (g)(1) of
this AD, any crack is detected, before further flight, remove the
affected LPT disk and replace it with a part eligible for
installation.
(h) Definitions
(1) For the purpose of this AD, a ``refurbishment shop visit''
is the induction of an engine into the shop for maintenance that
involves removing the blades from a disk in the intermediate-
pressure turbine and replacing a disk in either the high-pressure
compressor or high-pressure turbine.
(2) For the purpose of this AD, a ``part eligible for
installation'' is an LPT stage 3 disk or LPT stage 4 disk with zero
flight cycles since new, or an LPT stage 3 disk or LPT stage 4 disk
that has passed the inspection required by paragraph (g)(1) of this
AD.
(i) Alternative Methods of Compliance (AMOCs)
(1) The Manager, ECO Branch, FAA, has the authority to approve
AMOCs for this AD, if requested using the procedures found in 14 CFR
39.19. In accordance with 14 CFR 39.19, send your request to your
principal inspector or local Flight Standards District Office, as
appropriate. If sending information directly to the manager of the
certification office, send it to the attention of the person
identified in Related Information. You may email your request to:
[email protected].
(2) Before using any approved AMOC, notify your appropriate
principal inspector, or lacking a principal inspector, the manager
of the local flight standards district office/certificate holding
district office.
(j) Related Information
(1) For more information about this AD, contact Kevin M. Clark,
Aviation Safety Engineer, ECO Branch, FAA, 1200 District Avenue,
Burlington, MA 01803; phone: (781)
[[Page 17713]]
238-7088; fax: (781) 238-7199; email: [email protected].
(2) Refer to European Union Aviation Safety Agency (EASA) AD
2020-0195, dated September 8, 2020, for more information. You may
examine the EASA AD in the AD docket at https://www.regulations.gov
by searching for and locating Docket No. FAA-2020-1138.
(k) Material Incorporated by Reference
(1) The Director of the Federal Register approved the
incorporation by reference (IBR) of the service information listed
in this paragraph under 5 U.S.C. 552(a) and 1 CFR part 51.
(2) You must use this service information as applicable to do
the actions required by this AD, unless the AD specifies otherwise.
(i) Rolls-Royce Alert Non-Modification Service Bulletin Trent
1000 72-AK416, Initial Issue, dated June 29, 2020.
(ii) [Reserved]
(3) For Rolls-Royce service information identified in this AD,
contact Rolls-Royce plc, P.O. Box 31, Derby, DE24 8BJ, United
Kingdom; phone: +44 (0)1332 242424; website: https://www.rolls-royce.com/contact-us.aspx.
(4) You may view this service information at FAA, Airworthiness
Products Section, Operational Safety Branch, 1200 District Avenue,
Burlington, MA 01803. For information on the availability of this
material at the FAA, call (781) 238-7759.
(5) You may view this service information that is incorporated
by reference at the National Archives and Records Administration
(NARA). For information on the availability of this material at
NARA, email: [email protected], or go to: https://www.archives.gov/federal-register/cfr/ibr-locations.html.
Issued on March 23, 2021.
Lance T. Gant,
Director, Compliance & Airworthiness Division, Aircraft Certification
Service.
[FR Doc. 2021-06952 Filed 4-5-21; 8:45 am]
BILLING CODE 4910-13-P