Airworthiness Directives; The Boeing Company Airplanes, 74560-74593 [2020-25844]
Download as PDF
74560
Federal Register / Vol. 85, No. 225 / Friday, November 20, 2020 / Rules and Regulations
DEPARTMENT OF TRANSPORTATION
Federal Aviation Administration
14 CFR Part 39
[Docket No. FAA–2020–0686; Product
Identifier 2019–NM–035–AD; Amendment
39–21332; AD 2020–24–02]
RIN 2120–AA64
Airworthiness Directives; The Boeing
Company Airplanes
Federal Aviation
Administration (FAA), DOT.
ACTION: Final rule.
AGENCY:
The FAA is superseding
Airworthiness Directive (AD) 2018–23–
51, which applied to all The Boeing
Company Model 737–8 and 737–9 (737
MAX) airplanes. AD 2018–23–51
required revising certificate limitations
and operating procedures of the
Airplane Flight Manual (AFM) to
provide the flightcrew with runaway
horizontal stabilizer trim procedures to
follow under certain conditions. This
AD requires installing new flight control
computer (FCC) software, revising the
existing AFM to incorporate new and
revised flightcrew procedures, installing
new MAX display system (MDS)
software, changing the horizontal
stabilizer trim wire routing installations,
completing an angle of attack (AOA)
sensor system test, and performing an
operational readiness flight. This AD
also applies to a narrower set of
airplanes than the superseded AD, and
only allows operation (dispatch) of an
airplane with certain inoperative
systems if specific, more restrictive,
provisions are incorporated into the
operator’s existing FAA-approved
minimum equipment list (MEL). This
AD was prompted by the potential for
a single erroneously high AOA sensor
input received by the flight control
system to result in repeated airplane
nose-down trim of the horizontal
stabilizer. The FAA is issuing this AD
to address the unsafe condition on these
products.
DATES: This AD is effective November
20, 2020.
The Director of the Federal Register
approved the incorporation by reference
of a certain publications listed in this
AD as of November 20, 2020.
ADDRESSES: For service information
identified in this final rule, contact
Boeing Commercial Airplanes,
Attention: Contractual & Data Services
(C&DS), 2600 Westminster Blvd., MC
110–SK57, Seal Beach, CA 90740–5600;
telephone 562–797–1717; internet
https://www.myboeingfleet.com. You
khammond on DSKJM1Z7X2PROD with RULES2
SUMMARY:
VerDate Sep<11>2014
17:36 Nov 19, 2020
Jkt 253001
may view this service information at the
FAA, Airworthiness Products Section,
Operational Safety Branch, 2200 South
216th St., Des Moines, WA. For
information on the availability of this
material at the FAA, call 206–231–3195.
It is also available on the internet at
https://www.regulations.gov by
searching for and locating Docket No.
FAA–2020–0686.
Examining the AD Docket
You may examine the AD docket on
the internet at https://
www.regulations.govby searching for
and locating Docket No. FAA–2020–
0686; or in person at Docket Operations
between 9 a.m. and 5 p.m., Monday
through Friday, except Federal holidays.
The AD docket contains this final rule,
any comments received, and other
information. The address for Docket
Operations is U.S. Department of
Transportation, Docket Operations, M–
30, West Building Ground Floor, Room
W12–140, 1200 New Jersey Avenue SE,
Washington, DC 20590.
FOR FURTHER INFORMATION CONTACT: Ian
Won, Manager, Seattle ACO Branch,
FAA, 2200 South 216th St., Des Moines,
WA 98198; phone and fax: 206–231–
3500; email: 9-FAA-SACO-AD-Inquiry@
faa.gov.
SUPPLEMENTARY INFORMATION:
Discussion
Summary of NPRM
The FAA issued a notice of proposed
rulemaking (NPRM) to amend 14 CFR
part 39 and supersede AD 2018–23–51,
Amendment 39–19512 (83 FR 62697,
December 6, 2018; corrected December
11, 2018 (83 FR 63561)) (AD 2018–23–
51). AD 2018–23–51 applied to all
Boeing Model 737–8 and 737–9 (737
MAX) airplanes. The NPRM proposed to
apply only to the 737 MAX airplanes
identified in Boeing Special Attention
Service Bulletin 737–31–1860, dated
June 12, 2020, which identifies line
numbers for airplanes with an original
airworthiness certificate or original
export certificate of airworthiness
issued on or before the effective date of
the original Emergency Order of
Prohibition. Airplanes that have not
received an original airworthiness
certificate or original export certificate
of airworthiness on or before the date of
the original Emergency Order of
Prohibition will have been modified to
incorporate the changes required by this
AD prior to receiving an original, or
original export, airworthiness
certificate.
The NPRM published in the Federal
Register on August 6, 2020 (85 FR
47698). The NPRM was prompted by the
PO 00000
Frm 00002
Fmt 4701
Sfmt 4700
potential for a single erroneously high
AOA sensor input received by the flight
control system to result in repeated
airplane nose-down trim of the
horizontal stabilizer. To address this
unsafe condition, the NPRM proposed
to require installing new FCC software,
revising the existing AFM to remove the
AFM revisions required by AD 2018–
23–51 and to incorporate new and
revised AFM flightcrew procedures,
installing new MDS software, changing
the horizontal stabilizer trim wire
routing installations, completing an
AOA sensor system test, and performing
an operational readiness flight. The
NPRM also proposed to allow operation
(dispatch) of an airplane with certain
inoperative systems only if certain more
restrictive provisions are incorporated
into the operator’s existing FAAapproved MEL.
Related Actions
During September 2020, the FAA
conducted an operational evaluation of
the operating procedures (checklists) in
the proposed AD, to assess their
effectiveness. The FAA also evaluated
pilot training proposed by Boeing
pertaining to the 737 MAX. The FAA
conducted the evaluation jointly with
the Ageˆncia Nacional de Aviac¸a˜o Civil
(ANAC) Brazil, Transport Canada Civil
Aviation (TCCA), and the European
Union Aviation Safety Agency (EASA).
This joint evaluation is referred to as the
Joint Operational Evaluation Board
(JOEB). The operational evaluation
included airline pilots with varied
levels of experience from the United
States, Canada, Brazil, and the European
Union. The FAA and the other civil
aviation authorities (CAAs) concluded
that air carrier pilots operating the 737
MAX need to complete special training
on the 737 MAX, including ground and
flight training in a full flight simulator
(FFS). The FAA also identified
additional special emphasis areas to be
included in 737 MAX recurrent or
continuing qualification pilot training.
The FAA documented the results of
the JOEB evaluation in the draft FAA
Flight Standardization Board (FSB)
Report, The Boeing Company 737,
Revision 17 (draft 737 FSB Report). As
described in an addendum to the draft
737 FSB Report, the JOEB evaluation
identified three areas in the proposed
Airspeed Unreliable checklist for
potential refinement.1 On October 6,
2020, the FAA made the draft 737 FSB
Report and the Addendum available to
the public for comment (85 FR 63641,
1 These areas are described in the 737 FSB Report
Addendum, which is in the docket for this
rulemaking.
E:\FR\FM\20NOR2.SGM
20NOR2
khammond on DSKJM1Z7X2PROD with RULES2
Federal Register / Vol. 85, No. 225 / Friday, November 20, 2020 / Rules and Regulations
October 8, 2020). The comment period
closed November 2, 2020.
The FAA issued the final FSB Report,
The Boeing Company 737, Revision 17,
dated November 16, 2020 (final 737 FSB
Report), after considering the relevant
comments received to the 737 FSB
Report docket (Docket No. FAA–2020–
0928). The FAA considered the
conclusions of the JOEB, comments
received during the NPRM comment
period regarding the AFM procedures,
and comments received during the draft
737 FSB Report comment period in
determining the final AFM procedures
contained in this final rule. For
information on the refinements to AFM
procedures identified in the proposed
AD, please refer to the section of this
preamble titled, ‘‘Suggestions for Crew
Procedure Changes.’’
Additionally, the FAA has also
finalized the ‘‘Preliminary Summary of
the FAA’s Review of the Boeing 737
MAX,’’ dated August 3, 2020, which the
FAA placed in the docket at the time of
publication of the NPRM. This
‘‘Summary of the FAA’s Review of the
Boeing 737 MAX,’’ dated November 18,
2020, is also included in the docket for
this rulemaking. The final Summary
includes additional explanation
regarding 737 MAX design changes,
certification efforts, maintenance
considerations, pilot training, and final
disposition of the Technical Advisory
Board (TAB) findings. The TAB is an
independent team of experts that
evaluated efforts by the FAA and efforts
by Boeing associated with the redesign
of the maneuvering characteristics
augmentation system (MCAS). The
conclusions from the TAB and
resolution of the findings directly
informed the FAA’s decision-making on
MCAS.2 The TAB included FAA
certification specialists and chief
scientific and technical advisors not
involved in the original 737 MAX
certification program. TAB members
also included subject matter experts
from the U.S. Air Force, the Volpe
National Transportation Systems Center,
and the National Aeronautics and Space
Administration. All findings that the
TAB members identified as required for
return to service of the 737 MAX were
resolved to their satisfaction.
this final rule. This final rule mandates
corrective action that addresses an
unsafe condition on the 737 MAX. This
unsafe condition is the potential for a
single erroneously high AOA sensor
input received by the flight control
system to result in repeated airplane
nose-down trim of the horizontal
stabilizer, which, in combination with
multiple flight deck effects, could affect
the flightcrew’s ability to accomplish
continued safe flight and landing.
As proposed in the NPRM, the
corrective actions mandated by this AD
include a revision of the airplane’s flight
control laws (software).4 The new flight
control laws now require inputs from
both AOA sensors in order to activate
MCAS. They also compare the inputs
from the two sensors, and if those
inputs differ significantly (greater than
5.5 degrees for a specified period of
time), will disable the Speed Trim
System (STS), which includes MCAS,
for the remainder of the flight and
provide a corresponding indication of
that deactivation on the flight deck. The
new flight control laws now permit only
one activation of MCAS per sensed
high-AOA event, and limit the
magnitude of any MCAS command to
move the horizontal stabilizer such that
the resulting position of the stabilizer
will preserve the flightcrew’s ability to
control the airplane’s pitch by using
only the control column. This means the
pilot will have sufficient control
authority without the need to make
electric or manual stabilizer trim inputs.
The new flight control laws also include
FCC integrity monitoring of each FCC’s
performance and cross-FCC monitoring,
which detects and stops erroneous FCCgenerated stabilizer trim commands
(including MCAS).
This AD further mandates changes to
the airplane’s AFM to add and revise
flightcrew procedures to facilitate the
crew’s ability to recognize and respond
to undesired horizontal stabilizer
movement and the effects of a potential
AOA sensor failure.
This AD also mandates an AOA
DISAGREE alert, which indicates
certain AOA sensor failures or a
significant calibration issue. The alert is
implemented by revision of MDS
Summary of Final Rule
After careful consideration of the
comments submitted 3 and further
review of the proposal, the FAA adopts
4 In the NPRM, the FAA used several terms
(including ‘‘new,’’ ‘‘updated,’’ and ‘‘revised’’) when
describing the FCC software (including MCAS and
control laws) required by paragraph (g) of this AD.
This software change is a complete replacement of
the original FCC software, including a new part
number. This final rule requires installation of the
same FCC software as described in the NPRM and
refers to it as the new FCC software, new MCAS,
and new control laws. For example, where this final
rule uses the term ‘‘new MCAS,’’ this term reflects
the same meaning as ‘‘revised MCAS’’ or ‘‘updated
MCAS’’ used in the NPRM.
2 The TAB Report has been included in this
docket.
3 In developing this final rule, the FAA
considered comments submitted to the NPRM
docket and also comments submitted to the 737
FSB Report docket.
VerDate Sep<11>2014
17:36 Nov 19, 2020
Jkt 253001
PO 00000
Frm 00003
Fmt 4701
Sfmt 4700
74561
software; as a result, certain stickers
(known as INOP markers) will be
removed.
Additionally, this AD mandates
adequately separating certain airplane
wiring, and conducting an AOA sensor
system test and an operational readiness
flight on each airplane before the
airplane is reintroduced to service.
Finally, this AD requires that
operators that wish to dispatch
airplanes with certain inoperative
systems must first have incorporated
specific provisions that are more
restrictive into their existing FAAapproved MEL.
Differences From the NPRM
This final rule differs from the NPRM
in minor respects. After review of input
from the operational evaluations and
public comments, the FAA adjusted two
AFM procedures: The Airspeed
Unreliable and the ALT Disagree nonnormal checklists. This AD simplifies
and corrects grammatical and
typographical errors in the Airspeed
Unreliable non-normal checklist (figure
2 to paragraph (h)(3) of this AD), and
revises the ALT Disagree non-normal
checklist (figure 8 to paragraph (h)(9) of
this AD) to correct a typographical error
in the NPRM.
The FAA has reviewed and approved
new and updated service information
that is mandated by this AD, including
Boeing Alert Requirements Bulletin
737–22A1342 RB and Alert Service
Bulletin 737–22A1342, both dated
November 17, 2020, for the new FAAapproved FCC software; Boeing Special
Attention Service Bulletin 737–31–
1860, Revision 1, dated July 2, 2020, for
the MDS software change; and Boeing
Special Attention Service Bulletin 737–
27–1318, Revision 2, dated November
10, 2020, for the horizontal stabilizer
wiring change. This AD also provides
credit for accomplishment of certain
prior actions as specified in paragraph
(o) of this AD.
Public Comment
The FAA provided the public with an
opportunity to comment on the
proposed AD and received
approximately 230 submissions to
Docket No. FAA–2020–0686. The FAA
received comments from individual
commenters as well as from
organizations. The majority of the
comments were from individuals.
Organizations submitting comments
included the Families of Ethiopian
Airlines Flight 302; the civil aviation
authorities of Turkey (Turkish DGCA)
and the United Arab Emirates (UAE
GCAA); the National Transportation
Safety Board (NTSB); the National Air
E:\FR\FM\20NOR2.SGM
20NOR2
74562
Federal Register / Vol. 85, No. 225 / Friday, November 20, 2020 / Rules and Regulations
Traffic Controllers Association
(NATCA); Flyers Rights; Aerospace
Safety and Security, Inc.; the Aerospace
Safety Research Institute, Inc.; Boeing;
Airlines for America (A4A); the
Ethiopian Airlines Group; the Joint
European Max Operators Group
(JEMOG); the British Airline Pilots
Association (BALPA); the Allied Pilots
Association; the Association of Flight
Attendants-CWA (AFA–CWA); Air
China; Ameco; Travelers United, Inc.;
Southwest Airlines Pilot Association
(SWAPA); and the Air Line Pilots
Association, International (ALPA).
The following summarizes the
comments received on the NPRM, and
provides the FAA’s responses.
A. Support for the NPRM
The FAA received supportive
comments on the NPRM from Travelers
United, Inc., and numerous other
commenters. Commenters who
expressed support for the NPRM noted
the benefits of the proposed design
changes based on lessons learned and
applied by the FAA, the resolution of
issues related to the airplane’s MCAS,
the relative ease of accomplishing the
proposed changes, a general
appreciation for the airplane design and
handling, and the length and intensity
of the review of the unsafe condition,
corrective action, and the airplane,
which the commenters said resulted in
a safe design. The NTSB expressed
general support for the NPRM as it
relates to MCAS, noting ‘‘positive
progress on meeting the intent of the
overall recommendation regarding
system safety assessments (SSAs) for the
Boeing 737 MAX relating to
uncommanded flight control inputs.’’
khammond on DSKJM1Z7X2PROD with RULES2
B. Fundamental Design/Approach
Concerns
The Boeing 737 MAX uses MCAS to
change the handling characteristics for
the flightcrew in order to comply with
certain regulations during high-AOA
maneuvers. In the NPRM, the FAA
proposed to require the installation of
new FCC software with new MCAS
control laws to replace the earlier FCC
software installed on 737 MAX
airplanes. Several commenters
questioned the fundamental design of
the airplane, especially the inclusion
and availability of MCAS.
Comments Regarding Inclusion and
Availability of MCAS
Comment summary: Several
commenters stated that MCAS should
not be retained as a function on the
airplane, and other commenters
including the Families of Ethiopian
Airlines Flight 302 had fundamental
VerDate Sep<11>2014
17:36 Nov 19, 2020
Jkt 253001
concerns with the basic design and
availability of MCAS. More specifically,
these comments focused on the
availability of MCAS after failure,
whether the airplane remained safe and
compliant, and on the redundancy of
the system and its inputs.
FAA response: The FAA determined
that the 737 MAX with the new MCAS
implemented by the new FCC software,
as proposed in the NPRM and required
by paragraph (g) of this AD, meets FAA
safety standards.
The MCAS on the 737 MAX improves
the pilot handling qualities
(maneuvering characteristics) during
non-normal flight conditions,
specifically when the airplane is at high
AOAs. During normal flight, the 737
MAX should never be at an AOA high
enough to be within the range that
MCAS would activate. FAA regulations
require that airplanes be designed and
tested over the entire range of potential
angles of attack, including high AOAs.
FAA regulations also require column
force to increase as AOA increases (14
CFR 25.143(g), 25.251(e), and 25.255).
In a 737 MAX, if a pilot is
maneuvering the airplane with the flaps
retracted and encounters a high AOA
(outside of the normal flight envelope),
MCAS will activate and command the
stabilizer to move in the airplane nosedown direction, which changes the
handling characteristics such that the
pilot would need to pull with increasing
force on the control column to maintain
the current AOA or further increase the
AOA. MCAS-commanded stabilizer
movement results in increased column
forces such that the airplane meets FAA
handling characteristics requirements
for airplane operation at high AOAs.
Existing FAA regulations (14 CFR 25.21,
25.671, and 25.672) allow for use of
stability augmentation systems (such as
MCAS) in showing compliance with
FAA handling characteristics
requirements. The 737 MAX airplane
with MCAS operative is therefore
compliant.
To be approved by the FAA, the
proposed designs of transport category
airplane flight control systems must
comply with applicable 14 CFR part 25
regulations. The assessment of
compliance must consider the airplane
in the as-designed, fully operational
configuration (no failures) and also, in
accordance with 14 CFR 25.671 and
25.1309, in potential failure conditions.
When assessing those failure conditions,
the applicant must take into account
both the probability of the failures and
their airplane-level consequences. The
outcome must show that the airplane is
capable of continued safe flight and
landing after single failures and any
PO 00000
Frm 00004
Fmt 4701
Sfmt 4700
failure combination not shown to be
extremely improbable (14 CFR 25.1309).
For example, a twin-engine transport
airplane complies with all regulations
while both engines are operating, but if
there is a single engine failure, the
airplane must be capable of continued
safe flight and landing with only the one
remaining engine operating.
With MCAS inoperative, the Boeing
737 MAX is capable of continued safe
flight and landing and is therefore
compliant with 14 CFR 25.671 and
25.1309. If at high AOAs, with MCAS
inoperative, MCAS will not move the
stabilizer, and the resultant incremental
change in column force will not be
experienced by the pilot. In this
situation, the pilot maintains control
and can decrease the airplane’s AOA by
moving the column forward. Through
comprehensive analysis, simulation
testing, and flight testing, the FAA
determined that the airplane meets
applicable 14 CFR part 25 standards,
with MCAS operative and with failures,
including failures that render MCAS
inoperative. With MCAS inoperative
after a failure, the 737 MAX is capable
of continued safe flight and landing, as
required by 14 CFR 25.671 and 25.1309.
If a system must be functional at all
times to ensure continued safe flight
and landing, the system must be
available to function after a single
failure. Conversely, if an inoperative
system does not prevent continued safe
flight and landing, then it is acceptable
under FAA regulations for the system to
not be available after a single failure;
this is how MCAS is implemented on
the 737 MAX.
The foregoing discussion focuses on
an inoperative MCAS. All failure modes
must be considered and assessed by the
manufacturer and the FAA for
compliance with 14 CFR 25.671 and
25.1309. The new MCAS is designed
such that most failures will result in the
MCAS function becoming inoperative,
with maintenance required before a
subsequent flight to return MCAS to
being fully operative and available. The
manufacturer and the FAA have
assessed potential failure modes of the
system to ensure that no single failure
will prevent continued safe flight and
landing and that any combination of
failures that could occur in service,
except for those shown to be extremely
improbable, would similarly not prevent
continued safe flight and landing.
Failures of MCAS are annunciated to
the flightcrew. MCAS is implemented as
part of the airplane’s STS. During flight,
STS failures (including MCAS failures)
are annunciated by illumination of the
master caution light, the SPEED TRIM
FAIL light, and the system annunciator
E:\FR\FM\20NOR2.SGM
20NOR2
Federal Register / Vol. 85, No. 225 / Friday, November 20, 2020 / Rules and Regulations
panel (FLT CONT). Per training, the
flightcrew will follow applicable crew
procedures for continued safe flight and
landing.
Based on analyses, simulation, and
flight testing to establish consequences
of failures and the capability for
continued safe flight and landing, the
FAA has determined that the new
MCAS meets FAA safety standards, and
that it is acceptable for STS (including
MCAS) to remain inoperative for the
remainder of a flight after the system
fails. Therefore, the additional
redundancy requested by commenters,
to increase the availability of the
system, is not required.
C. Specific Concerns About MCAS
1. Comments Regarding Redundancy of
Two AOA Sensors
Comment summary: The Families of
Ethiopian Airlines Flight 302 asked
whether the two AOA sensor inputs to
MCAS are truly redundant.
FAA response: The two AOA sensors
and the data they provide are
independent, and are therefore
redundant in that the failure of one
AOA sensor does not impede the
operation of the other AOA sensor. For
MCAS inputs, the left and right air data/
inertial reference units (ADIRUs) receive
direct input from the AOA sensors
installed on the left and right sides of
the airplane, respectively. Each ADIRU
transmits the current AOA sensor
position to the left and right FCCs via
databuses. The signal path to each FCC
is independent of the other FCC (e.g.,
the left AOA data does not travel
through the left FCC to reach the right
FCC).
khammond on DSKJM1Z7X2PROD with RULES2
2. Comments Regarding Additional
AOA Sensors or Data
Comment summary: Numerous
commenters including the Families of
Ethiopian Airlines Flight 302 and
BALPA contended that three or more
AOA values are required for the system
to be able to continue operating after a
failure of a single AOA sensor.
Commenters assert that if the two AOA
values diverge, the system cannot detect
which value is erroneous; but with three
AOA inputs, if one value deviates from
the other two, the deviant value could
be excluded while the system continues
to operate using data from the remaining
two sensors. In support of their requests
for additional AOA sensors or inclusion
of a derived value (synthetic AOA),
some commenters noted that AOA
sensors are exposed to the elements or
other external factors such as bird
strikes.
VerDate Sep<11>2014
17:36 Nov 19, 2020
Jkt 253001
FAA response: As explained earlier in
this preamble, the 737 MAX is capable
of continued safe flight and landing
with MCAS inoperative. Accordingly,
continued safe flight and landing can be
accomplished when MCAS is disabled
following the failure of a single AOA
input. The new MCAS, as proposed in
the NPRM and mandated by this AD,
utilizes two AOA inputs and compares
the difference between them. If there is
a significant difference (greater than 5.5
degrees for a specified period of time),
then MCAS will be disabled
(unavailable) for the remainder of that
flight, annunciation will alert the
flightcrew to the failure, and
maintenance will be required before
subsequent flight.
Regarding exposure to the elements
(that is, weather conditions but not a
bird strike), AOA sensors are designed,
tested, and qualified for their
operational environment as part of
certification (14 CFR 25.1301). The new
MCAS design accounts for safe
operation after AOA sensor failures due
to environmental causes including bird
strikes that bend or break the vane of the
AOA sensor, as discussed in subsequent
responses.
3. Comments Regarding Keeping MCAS
Partitioned
Comment summary: Commenters
suggested that MCAS be partitioned
such that each FCC would receive input
from only a single AOA sensor, with the
pilots responsible for switching control
from one FCC to the other.
FAA response: The change suggested
by the commenters would not improve
the safety of the airplane, because it
would remove the AOA sensor
comparison feature of the new design
and allow a single AOA sensor failure
to activate MCAS as in the original
MCAS. Regarding the request to make
the pilots responsible for switching
control from one FCC to the other, the
FAA evaluated the design presented by
the applicant. It is likely, however, that
the commenters’ proposal would
increase pilot workload and may also
introduce unreasonable reaction time
requirements for pilot actions. Contrary
to the commenters’ proposed singleinput configuration, which could allow
for MCAS activation following a single
failure, the new MCAS design mandated
by this AD addresses the unsafe
condition by not allowing for that exact
event.
4. Comments Regarding MCAS
Response After Failure(s)
Comment summary: Several
commenters, including BALPA and the
Turkish DGCA, requested that the FAA
PO 00000
Frm 00005
Fmt 4701
Sfmt 4700
74563
require that MCAS not activate if there
is a disagreement between AOA sensor
inputs or a dual AOA sensor failure, and
that MCAS should not remain available
following certain AOA sensor failures.
FAA response: The FAA confirms that
most AOA sensor failures will result in
the MCAS function becoming
inoperative, and if MCAS is activated, it
will activate only once for each highAOA event, which does not preclude
continued safe flight and landing. AOA
sensor failures can be divided into two
broad categories: (1) Detected failures of
the electrical circuit that measures the
angular position of the AOA sensor such
that the AOA data is labeled as invalid
and not used by user systems (including
MCAS); and (2) undetected failures that
do not damage the electrical circuit such
that AOA data is transmitted from the
ADIRU to the FCC as valid. Both 737
MAX accidents involved the second
category of AOA sensor failures; the
AOA sensor electrical circuit was
unaffected and therefore perceived by
the ADIRU to be valid, and the
transmitted value was used by the
MCAS function in the FCC.
With the new MCAS, the second type
of AOA sensor failure will result in
disparate inputs to the FCCs. When
disparate inputs are received by the
FCCs, the FCCs will disable the MCAS
function, preventing it from activating
for the remainder of that flight. When
MCAS is disabled in this way, the
master minimum equipment list
(MMEL) does not allow for dispatch of
the airplane again until the system is
repaired.
If a single AOA sensor is damaged
due to a bird strike, the bent or broken
AOA sensor vane will affect the AOA
measurement. If the AOA sensor vane
breaks off, the AOA sensor will provide
a high AOA value due to a
counterweight falling within the sensor.
With a significant difference between
valid AOA sensor inputs, the FCCs will
disable MCAS. Later, if the other AOA
sensor is damaged (resulting in a high
AOA value), MCAS will already have
been disabled and there will be no
MCAS activation. The sequential failure
of two AOA sensors during the same
flight is unlikely; even more unlikely
would be a case where two sensors are
damaged simultaneously and
symmetrically such that there is not a
difference sensed between the two AOA
sensors as they both transition to similar
high AOA values. Even if such a
simultaneous and symmetrical failure
were to occur, MCAS would activate
only once. The FAA confirmed through
testing and analysis during certification
that a single activation of MCAS will
not prevent continued safe flight and
E:\FR\FM\20NOR2.SGM
20NOR2
74564
Federal Register / Vol. 85, No. 225 / Friday, November 20, 2020 / Rules and Regulations
khammond on DSKJM1Z7X2PROD with RULES2
landing. The pilots can control the
change in pitch using only the control
column, or trim inputs, or any
combination of the two.
The other concern raised by these
commenters was that if during a flight
there is a detected AOA sensor circuit
failure (the first category described
previously), MCAS will continue to be
available to operate with only a single
AOA sensor input for the remainder of
that flight. During the remainder of the
flight when the first circuit failure
occurred, a subsequent independent
failure of the other AOA sensor, that is
not detected (second category, e.g., a
bird strike) and results in an erroneous
valid AOA input, would be extremely
improbable. Nevertheless, if this failure
combination were to occur (first
category followed by the second
category), the outcome would not
prevent continued safe flight and
landing; MCAS would activate only one
time, with the pilots able to control the
airplane using either the control
column, the electric trim switches, or
both. This scenario was analyzed and
tested by FAA engineers and pilots and
found to be compliant with the FAA’s
safety standards.
5. Comments Regarding MCAS
Operation at Low Altitude
Comment summary: A commenter
stated that MCAS should not operate in
certain phases of flight, such as takeoff,
climb, and landing, because there
should not be a potential for a failure to
cause the airplane to lose altitude
during those phases of flight. Another
commenter suggested MCAS should not
operate at low altitudes due to the
potential for a wake turbulence
encounter or a bird or animal strike.
FAA response: MCAS is functional
only during flight with the flaps fully
retracted. When the airplane is at low
altitudes near the airport for takeoff, and
later during approach and landing, flaps
are extended, typically below 1,000 feet;
therefore, MCAS is not operational for
the take-off and landing phases of flight.
For other phases of flight including
climb, AOA disagreement due to an
incident such as a bird strike will be
detected by the FCCs, and the FCCs will
disable MCAS for the remainder of that
flight. Since the new MCAS function is
consistent with the commenters’
requests, no change to this AD is
necessary.
6. Comments Regarding MCAS
Availability for Multiple Activations
Comment summary: Two commenters
expressed concern that limiting MCAS
to a single activation would render
MCAS unavailable for more activations
VerDate Sep<11>2014
17:36 Nov 19, 2020
Jkt 253001
later in the flight, if needed, and that
MCAS would not be available to
perform its intended function.
FAA response: The commenters’
concerns do not accurately reflect the
new MCAS functionality. The new
MCAS is designed to activate one time
for each high-AOA event (above the
MCAS activation threshold). The new
MCAS will activate when there is a
high-AOA event (above activation
threshold as previously described), and
then will reset after the airplane returns
to a low AOA that is sufficiently below
the MCAS activation threshold, such
that it will be available for a subsequent
activation if there is a subsequent highAOA event. As a result, after the new
MCAS activates once, it will be
available for more activations later in
the same flight. Only if there has been
a failure during the flight that disables
MCAS, which is indicated by the SPEED
TRIM FAIL light, will MCAS not be
available during a high-AOA event with
the flaps retracted.
7. Comments Regarding Disabling of
Column Cutout Switches
Comment summary: Two commenters
suggested changing the design and
function of the column cutout switches
on the 737 MAX to be more similar to
those on earlier Boeing Model 737
designs.
FAA response: The column cutout
switch function of earlier Boeing Model
737 models would not allow for MCAS
activation.
Column cutout switches on earlier
Boeing Model 737 models allow the
flightcrew the capability to interrupt
(cut out) a stabilizer command in one
direction by making a control column
input in the other direction (e.g., an
airplane nose-down stabilizer command
will be interrupted by pulling the
control column aft). The 737 MAX has
the same column cutout feature, but it
is temporarily disabled during the short
duration of an MCAS activation.
MCAS operates only during highAOA events, which are typically caused
by the flightcrew pulling aft on the
control column. To allow MCAS to
operate as intended, the FCC
temporarily disables the column cutout
switches when MCAS is activated
(makes a command). Without this
temporary disable feature, the MCAS
command to move the stabilizer in the
airplane nose-down direction would
otherwise be interrupted by the column
cutout switches.
After the MCAS activation, the
column cutout switches revert to a
configuration where control column
inputs will interrupt stabilizer
commands in the opposite direction.
PO 00000
Frm 00006
Fmt 4701
Sfmt 4700
When MCAS is not making a command,
the column cutout switches operate like
they do on earlier models of the Boeing
Model 737. It is only during the short
duration of an MCAS command that the
column cutout switches on 737 MAX
airplanes operate differently than those
on other Boeing Model 737 airplanes.
The new MCAS includes cross-FCC
monitoring, which detects and stops
erroneous FCC-generated stabilizer trim
commands (including MCAS). This
protects against an erroneous FCCgenerated stabilizer trim command
throughout the entire flight, including
when the column cutout switches are
temporarily disabled.
8. Comments Regarding Erroneous
MCAS Enable Command
Comment summary: A commenter
expressed concern that the MCAS
enable command, which disables
column cutout, could be asserted during
a horizontal stabilizer trim runaway due
to hardware faults on the stabilizer
interface.
FAA response: The scenario set forth
by the commenter would result from the
simultaneous occurrence of an
erroneous FCC-generated command that
disables the column cutout feature and
an erroneous command (from either the
pilot or the FCC) to move the stabilizer.
The potential for this combination of
failures to occur simultaneously is
mitigated by integrity monitoring of the
MCAS enable command by the new FCC
software, which monitors for proper
FCC performance. Furthermore,
periodic maintenance checks,
implemented by new tasks in the Boeing
737 Maintenance Planning Document
(MPD), verify the function of the cutout
switches (located on the aisle stand) and
the MCAS enable command. Finally, the
cross-FCC monitor also reduces the
likelihood of any FCC-generated
stabilizer trim runaway command.
9. Comments Regarding MCAS
Vulnerability to Single Failures
Comment summary: A commenter
stated that the system should not be
vulnerable to a single failure, and
expressed concern that the new MCAS
remains vulnerable to a single failure.
Another commenter asked whether
there is a scenario where any single
failure, or probable combination of
failures, requires the flightcrew to stop
moving the stabilizer by grabbing the
manual stabilizer trim wheel in the
flight deck; this commenter also asked
whether that is in the crew procedure.
FAA response: The FAA determined
that the new MCAS is compliant with
14 CFR 25.671 and 25.1309, such that
no single failure, or combination of
E:\FR\FM\20NOR2.SGM
20NOR2
Federal Register / Vol. 85, No. 225 / Friday, November 20, 2020 / Rules and Regulations
failures not shown to be extremely
improbable, will prevent continued safe
flight and landing. Nevertheless, the
AFM revisions required by this AD
include a runaway stabilizer procedure
with guidance for arresting any
potential runaway stabilizer event. The
final step of that procedure is to ‘‘grasp
and hold stabilizer trim wheel.’’ That
procedure is yet another layer of
protection.
khammond on DSKJM1Z7X2PROD with RULES2
10. Comments Regarding MCAS
Vulnerability to Sinusoidal AOA Input
Comment summary: Several
commenters expressed concern about
perceived vulnerabilities of the new
MCAS implemented by the new FCC
software. A commenter expressed
concern that MCAS is vulnerable to
sinusoidal AOA sensor input. Another
commenter expressed concern that the
middle value select (MVS) function
implemented to mitigate erroneous
sinusoidal AOA sensor input as part of
the new MCAS can diverge or cause a
limit cycle oscillation. Another
commenter expressed a concern with
the MVS algorithm, specifically that if
there is a fixed offset between the two
AOA sensor values that is less than the
5.5-degree threshold that will cause
deactivation of MCAS, the MCAS
function would be utilizing AOA sensor
inputs that are offset by up to 5.5
degrees.
FAA response: The new FCC software
compares the two AOA sensor inputs
relative to each other and will disable
STS (including MCAS) for the
remainder of the flight if the difference
between the two exceeds a threshold of
5.5 degrees. The new MCAS also uses
an MVS algorithm to address the
potential for a sinusoidal AOA input
from a single AOA sensor. To
demonstrate compliance with 14 CFR
part 25 standards, the new MCAS was
analyzed and tested with various failure
scenarios, including a sinusoidal AOA
sensor input. The results established
that MVS is effective, that it will not
result in divergence or limit cycle
oscillation, and that the design is
compliant and safe. The FAA also tested
the new MCAS with the scenario of
AOA sensors offset by up to 5.5 degrees
during certification and found the
design to be compliant and safe.
11. Comments Regarding MCAS
Vulnerability to Pilot Induced
Oscillation
Comment summary: A commenter
expressed concern about the MCAS
response to a pilot induced oscillation
(PIO).
FAA response: PIO, which is also
known as airplane/pilot coupling (APC),
VerDate Sep<11>2014
17:36 Nov 19, 2020
Jkt 253001
is a phenomenon where the frequency
of pilot inputs couples (matches) with
an inherent airplane frequency. The
susceptibility of the 737 MAX to PIO/
APC was assessed throughout all of the
FAA flight testing during certification of
the 737 MAX. The FAA found the 737
MAX is not prone to PIO/APC. This
remains true with and without MCAS
being available. This also remains true
during a valid or erroneous MCAS
activation.
12. Comments Regarding Adequacy of
MCAS
Comment summary: A commenter
was concerned that the new MCAS is
inadequate with regard to the rate at
which it can respond during a highAOA event. The commenter noted that
the rate at which the airplane AOA
increases may be too great for MCAS to
be effective.
FAA response: MCAS has been
analyzed and tested by the FAA and the
manufacturer in various scenarios and
flight conditions, which includes
MCAS’s rate of response, as part of the
certification process, and was found to
meet its intended function, and to be
compliant with all applicable 14 CFR
part 25 regulations.
D. Specific Concerns About Alerting
1. Comments Regarding Annunciating
MCAS Activation and MCAS Failures
Comment summary: Numerous
commenters, including BALPA, the
Families of Ethiopian Airlines Flight
302, and Ethiopian Airlines Group,
commented regarding annunciations
and alerting associated with MCAS.
Some commenters wanted the system
changed to add features to make the
pilot aware when MCAS is making a
valid command to the stabilizer system.
They were concerned that without
annunciation, pilots would have
difficulty discerning normal from nonnormal MCAS activation. They
suggested illuminating a new light,
displaying a message on the primary
flight display (PFD), displaying a new
flight mode annunciator, displaying the
magnitude of the incremental MCAS
command to the stabilizer, and
generating a voice annunciation. Other
commenters suggested that MCAS
failures or deactivations be annunciated
by the addition of a warning to alert the
crew, a red MCAS FAIL warning, or a
loud alert at the same time MCAS is
disabled.
FAA response: The new MCAS
already alerts the pilot of an MCAS
failure. The addition of more
annunciation of valid MCAS activation
PO 00000
Frm 00007
Fmt 4701
Sfmt 4700
74565
is not necessary to address the unsafe
condition.
When the STS (including the speed
trim function and the MCAS function)
makes a command to move the
stabilizer, the flightcrew is aware of the
command because the manual trim
wheels, located in the aisle stand
between the two pilots in the flight
deck, will rotate as the stabilizer moves.
The STS has been a basic design feature
of the Boeing Model 737 series for many
years and is familiar to flightcrews. It is
not necessary for a system to annunciate
to the pilot that it is active. The pilot
can both see and hear the manual trim
wheels rotate when the stabilizer is
moved. Normal MCAS activation occurs
only during non-normal flight
conditions when the airplane is at a
high AOA, and high AOA maneuvering
could potentially already be a high
workload scenario for the flightcrew.
Indications to the pilot that the airplane
is at a high AOA include the appearance
of the amber band on the airspeed tape,
the appearance of amber pitch limit
indicator (PLI), flashing amber airspeed
digits on the airspeed tape, the
appearance of the red and black barber
pole on the airspeed tape on the PFD,
increasing column force, and stick
shaker.
Additional annunciation of normal
MCAS function during this time could
distract the pilots from recovering from
this non-normal high-AOA flight
condition.
Regarding the commenters’ request for
annunciation of FCC failures related to
MCAS, the system alerts the flightcrew
by illuminating the Master Caution,
system annunciator panel (FLT CONT),
and SPEED TRIM light. After landing,
the SPEED TRIM FAIL and/or STAB
OUT OF TRIM light will be illuminated.
Therefore, the existing system already
alerts the flightcrew to MCAS failures.
The new FCC software monitors
inputs and outputs for failures,
including erroneous MCAS commands,
and will disable MCAS for detected
failures. During normal operation, the
FCC commands horizontal stabilizer
movement only for three cases: (1)
When the autopilot is engaged and the
stabilizer is moved to offload column
movement, (2) as part of the speed trim
function during manual flight,
associated with changes in airspeed,
and (3) as part of the MCAS function
during manual flight at high AOA
outside normal flight conditions. Pilots
will learn about automated stabilizer
trim operation in the special 737 MAX
training. Pilots have the ability to
override any FCC-generated stabilizer
trim command, because pilot stabilizer
trim commands via the thumb switches
E:\FR\FM\20NOR2.SGM
20NOR2
74566
Federal Register / Vol. 85, No. 225 / Friday, November 20, 2020 / Rules and Regulations
on the control wheel always have
priority over FCC-generated commands.
Finally, if the flightcrew deactivates
MCAS by moving the stabilizer trim
cutout switches (located on the aisle
stand) to the cutout position using the
Runaway Stabilizer NNC (non-normal
checklist), there is no associated
annunciation. When the FCC generates
an STS command (speed trim or MCAS)
after the trim cutout switches are moved
to the cutout position, the system will
detect the lack of trim motor response
to the STS command and illuminate the
master caution light, the SPEED TRIM
FAIL light, and the system annunciator
panel (FLT CONT). If the autopilot is
engaged, when the FCC generates an
autopilot command after the trim cutout
switches are moved to the cutout
position, the system will detect the lack
of trim motor response to the autopilot
command and illuminate the STAB
OUT OF TRIM light. Therefore, the
requested additional annunciation is not
necessary.
khammond on DSKJM1Z7X2PROD with RULES2
2. Comments Regarding Display of AOA
DISAGREE Alert
Comment summary: Several
commenters, including the UAE GCAA,
requested that the AOA DISAGREE alert
be displayed in the pilot’s primary field
of view and/or on the Head Up Display
(HUD).
FAA response: Paragraph (j) of this
AD requires installation of new MDS
software including functionality to
display the AOA DISAGREE alert on
each pilot’s PFD if the left and right
AOA values differ by more than 10
degrees for more than 10 seconds. The
PFDs are in the primary field of view in
front of each pilot, and are therefore
consistent with the commenters’
request. Regarding the message also
showing on the HUD, the FAA notes
that HUDs are optional equipment. For
airplanes with HUDs installed, updated
HUD software will display AOA
DISAGREE on the HUD if it is being
displayed on the PFD. The HUD
software is not required by this AD. No
change to this AD is necessary based on
this comment.
3. Comments Regarding Omission of
AOA DISAGREE Alert From 737 MAX
Comment summary: Several
commenters asked why the AOA
DISAGREE alert was not included in the
original 737 MAX design.
FAA response: The AOA DISAGREE
alert is a standard design feature on the
737 NG fleet (600/700/800/900/900ER)
and was intended to be standard for the
737 MAX, but it was instead
erroneously linked by the manufacturer
to an optional AOA indicator (which
VerDate Sep<11>2014
17:36 Nov 19, 2020
Jkt 253001
some refer to as a gauge). The optional
AOA indicator is a round dial that
provides graphic and numeric AOA
position information on both PFDs.
Because of this error, only airplanes
with the (optional) AOA indicator had
a functioning AOA DISAGREE alert.
This was incorrectly implemented by
the manufacturer during the display
software development, and was not
identified until after the 737 MAX
entered into service.
4. Comments Regarding Display of AOA
Indicators
Comment summary: Several
commenters, including BALPA,
suggested that the optional AOA
indicators (gauges) be made basic to the
airplane, or offered as a no-cost option,
so they are available to check accuracy
and enhance pilot situational
awareness. Another commenter asked
why there is no standby (third) AOA
indicator.
FAA response: The AOA position
indicators are not required for
compliance with design standards with
regard to pilot situational awareness.
The cues to the pilots as the airplane
approaches stall are inherent in other
airspeed and attitude information
displayed on the PFDs, which provide
situational awareness and are described
earlier in this preamble. In response to
the question about a third AOA
indicator, the FAA notes that there is no
requirement to have any AOA indicator
for compliance with 14 CFR part 25
standards.5 The FAA has not changed
this AD based on this comment.
5. Comments Regarding Additional
Aural Alerts
Comment summary: A commenter
stated that the AOA DISAGREE alert, as
well as IAS DISAGREE and ALT
DISAGREE alerts, need a corresponding
aural alert for immediate two-sense
awareness of the condition by the
flightcrew.
FAA response: The AOA DISAGREE,
IAS DISAGREE, and ALT DISAGREE
alerts show on both PFDs in the pilots’
primary field of view. This design has
been assessed, tested, and found
compliant with 14 CFR part 25. The
FAA has not changed this AD based on
this comment.
5 This preamble addresses elsewhere a comment
suggesting the addition of a third independent AOA
input, which would be required to provide data to
a third independent AOA indicator.
PO 00000
Frm 00008
Fmt 4701
Sfmt 4700
E. Specific Concerns About Crew
Interface
1. Comments Regarding Flightcrew
Maintaining Control of Airplane
Comment summary: Numerous
commenters stated that the pilot must
be able to maintain control of the
airplane. A commenter expressed
concern that MCAS remains vulnerable
to a combination of MCAS commands
and pilot inputs that would generate the
repetitive MCAS activations that
occurred during the accident flights.
The commenters requested that the FAA
ensure that the pilots have the physical
strength required to make column
inputs to counter system failures. These
commenters stated that the system
design should be changed to include an
independent means to turn MCAS off
via a dedicated MCAS shutoff switch,
which would be different from and
independent of the aisle stand cutout
switches. The commenters suggested
including a guard that would illuminate
the MCAS shut-off switch when MCAS
is inoperative and provide a
corresponding aural warning.
FAA response: None of the identified
additional system changes are necessary
to achieve the objective that the
flightcrew must be able to maintain
control of the airplane. The new MCAS
design and associated pilot procedures
and training focus on the pilot’s ability
to control and remain in control of the
airplane.
The new MCAS has several features to
ensure that the pilot maintains control.
With the new MCAS design, pilot
inputs to the trim switches do not reset
MCAS. Therefore, the new MCAS is not
vulnerable to the same repetitive cycles
of MCAS activation that occurred
during the accident flights.
The new MCAS design will (1) detect
failures and not command MCAS if
those failures occur; (2) result in only a
single activation of MCAS for certain
dual failures; and (3) in the event the
airplane experiences multiple high AOA
events, it will limit the stabilizer
movement so the pilot can always
maintain control of the airplane using
only the control column.
The FAA also notes that the Runaway
Stabilizer NNC (as revised and required
by paragraph (h) of this AD) is a means
for a pilot to stop MCAS commands and
any electric command to the stabilizer
trim motor. That procedure is another
safety feature in the unlikely event the
airplane experiences erroneous
stabilizer trim movement.
Regarding the comments suggesting a
dedicated switch to disable MCAS to
include a guard, light, or aural warning,
the FAA notes that when MCAS is
E:\FR\FM\20NOR2.SGM
20NOR2
Federal Register / Vol. 85, No. 225 / Friday, November 20, 2020 / Rules and Regulations
khammond on DSKJM1Z7X2PROD with RULES2
disabled due to detected faults, the
Master Caution and system annunciator
panel (FLT CONT), as well as the
SPEED TRIM light on the P5 overhead
panel, will be illuminated. The new
MCAS is compliant with 14 CFR part 25
certification standards and addresses
the unsafe condition, so it is not
necessary to change the design to add a
dedicated switch to disable MCAS or
add an additional light or aural alert.
2. Comments Regarding Function of
Aisle Stand Cutout Switches
Comment summary: Numerous
commenters suggested changing the
design of the aisle stand stabilizer trim
cutout switches to resemble the design
on pre-MAX versions of Model 737
airplanes. On those earlier Model 737
airplanes, two guarded switches on the
aft end of the center aisle stand, aft of
the throttle levers, are used to stop
electric commands to the stabilizer trim
motor. The pilots are directed to use the
switches by two NNCs: Runaway
Stabilizer and Stabilizer Trim
Inoperative. In both procedures, the
pilot is directed to ‘‘place both STAB
TRIM cutout switches to CUTOUT.’’ On
the earlier models of the Boeing Model
737, the switches have distinct
functions (labeled ‘‘main’’ and ‘‘auto’’)
where one (auto) would cut out all FCCgenerated stabilizer commands
(autopilot and speed trim) and the other
(main) would cut out pilot-generated
commands (from the pilot thumb
switches). On the 737 MAX, however,
the switches are wired in series, and
both perform the same function
(primary and backup): To cut out all
electric commands to the stabilizer
(both FCC-generated commands and
pilot commands). The commenters
asserted that the configuration of the
earlier (pre-MAX) Boeing Model 737
airplanes would allow the pilot to
disable MCAS commands while
retaining the ability to make electric
trim inputs using the thumb switches.
The commenters expressed concern that
pilots would be required to use manual
trim for the remainder of that flight.
FAA response: No change to the
design or this AD is necessary to
address the commenters’ concerns. The
new MCAS has redundancy (receives
inputs from two AOA sensors and is
implemented by two FCC computers)
and will automatically disable MCAS
for the remainder of the flight if certain
failures are detected. For detected
failures where MCAS stops making
commands, the pilot does not use the
aisle stand cutout switches, and retains
the ability to use thumb switches to
control the stabilizer. The only time the
thumb switches would be unavailable is
VerDate Sep<11>2014
17:36 Nov 19, 2020
Jkt 253001
if the pilot moves the aisle stand cutout
switches to the cutout position; in that
event, the pilot has the option to use
manual trim to move the stabilizer. As
discussed in the next paragraph, manual
trim forces have been assessed and
deemed acceptable.
3. Comments Regarding Manual Trim
Forces
Comment summary: Many
commenters, including the Allied Pilots
Association, ALPA, BALPA, Ethiopian
Airlines Group, and the UAE GCAA,
expressed concerns regarding the 737
MAX manual trim system and the forces
required to control and trim the aircraft
following a failure of the STS (including
MCAS). Some questioned the
mechanical advantage provided by the
manual trim system and whether it had
been evaluated in flight testing. A
commenter stated that it takes 15 turns
of the pitch trim wheel to get just one
degree of horizontal stabilizer
movement, and some pilots may lack
the strength to make those turns if the
required force is too high. The
commenter suggested pilots should be
required to take a yearly strength test to
determine whether they are capable of
pulling a yoke or turning the pitch trim
wheel in simulated emergency
conditions.
FAA response: Following the
Ethiopian Airlines accident, the 737
MAX manual trim system design and
force requirements were an area of
intense focus by the Ethiopian Aircraft
Accident Investigation Bureau, the FAA,
Boeing, and other CAAs, which
continued throughout the FAA’s
evaluation and testing of the new FCC
software and new MCAS during
certification. The data from the
Ethiopian Airlines accident indicates
that the high trim wheel forces
experienced during that accident were
the result of significant horizontal
stabilizer mis-trim combined with
excessive airspeed. The new FCC
software limits the maximum mis-trim
that could occur for any foreseeable
failure of the STS, thus ensuring the
pilot can maintain control of pitch using
the column only, without requiring
exceptional pilot skill, strength, or
alertness. Additionally, the FAA
evaluated the manual trim system for
the unlikely event that manual trim will
be necessary. This included detailed
analysis of manual trim wheel forces as
a function of both dynamic pressure and
out-of-trim state, testing to measure and
assess the strength capability of an
anthropometric cross-section of male
and female subjects, and FAA flight
testing to quantitatively validate manual
trim wheel forces and qualitatively
PO 00000
Frm 00009
Fmt 4701
Sfmt 4700
74567
evaluate the ability to control the
airplane for continued safe flight and
landing. These flight test conditions and
the associated analysis included
maximum out-of-trim conditions well
beyond those possible for any failure
conditions in the new MCAS design and
included the most critical aircraft
configurations and airspeeds to the
operational airspeed limit of the flight
envelope (referred to as Vmo/Mmo). The
FAA determined that manual trim
wheel forces meet FAA safety standards
and do not require exceptional pilot
skill or strength nor any special or
unique handling techniques as
suggested by some of the commenters.
Improvements to the Runaway
Stabilizer non-normal procedure
proposed in the NPRM and mandated
by this final rule include steps to help
ensure column forces remain
manageable and reduce manual wheel
trim forces in the unlikely case where
manual trim may be needed.
Additionally, this AFM procedure and
pilot training emphasize the first
priority in an emergency is to maintain
control of the airplane, and also include
specific information about the manual
trim system including techniques for
effectively using manual trim.
Therefore, the FAA has made no
changes in finalizing this AD related to
the manual trim system or related AFM
non-normal procedures.
4. Comments Regarding Availability of
Automation After MCAS Failure
Comment summary: A commenter
stated that the autopilot and autothrottle
should be available following an MCAS
failure. The commenter expressed
concern that MCAS will be triggered
routinely due to turbulence and gusts
during cruise, and its shutdown would
render the autopilot inoperative. The
commenter noted that when autopilot is
not available, airplanes are prohibited
from flight at higher altitudes where
airplanes fly with reduced vertical
separation minima (RVSM).
FAA response: In most cases,
autopilot and autothrottle are available
following an MCAS failure. Flight
testing of the new MCAS has
demonstrated that it will not be
triggered due to turbulence and gusts.
The new MCAS design is such that
following certain MCAS failure
scenarios, the system will allow for
engagement of the autopilot and
autothrottle. Flightcrew training and
procedures identify when the flightcrew
may attempt to engage the autopilot
and/or autothrottle. If the Runaway
Stabilizer NNC is used, the use of
autopilot is prohibited by the procedure.
E:\FR\FM\20NOR2.SGM
20NOR2
74568
Federal Register / Vol. 85, No. 225 / Friday, November 20, 2020 / Rules and Regulations
5. Comments Regarding Selection of Air
Data Source
Comment summary: A commenter
wanted the air data system to be revised
to allow for selection of offside data if
onside data is erroneous (i.e., the
captain can select to display first
officer’s data, or vice versa), and ideally
to automate it to prevent the display of
erroneous data.
FAA response: This comment
regarding the air data system is not
related to the unsafe condition
addressed by this AD. The Boeing 737
air data system is federated such that
independent air data (altitude, airspeed,
and AOA) from the captain’s side is
used to provide information on the
captain’s PFD, while independent air
data from the first officer’s side is used
to provide information on the first
officer’s PFD. The unsafe condition
addressed by this AD concerns a single
high erroneous AOA generating
repetitive MCAS behavior, which, in
combination with multiple flight deck
effects, could affect the flightcrew’s
ability to accomplish continued safe
flight and landing. The requirements of
this AD address the MCAS issue.
6. Comments Regarding Suppression of
Overspeed Warning
Comment summary: A commenter
stated that the warning system needs to
be revised so that the overspeed aural
warning can be suppressed manually by
the flightcrew.
FAA response: This comment is not
related to the unsafe condition
addressed by this AD. Like the airspeed
and stick shaker, the overspeed aural
warning is federated in a left/right
configuration aligning with the captain’s
and first officer’s sides of the airplane.
The system meets the certification
standards applicable to this airplane
and was certificated without a provision
for suppressing the aural warning.
khammond on DSKJM1Z7X2PROD with RULES2
7. Comments Regarding Crew Procedure
To Extend Flaps
Comment summary: Two commenters
suggested adding a crew procedure to
extend the flaps in the event of an
MCAS failure. They noted that MCAS is
available only when the flaps are
retracted, which indicates that the
airplane does not need MCAS when the
flaps are extended.
FAA response: It is not necessary to
add a new flightcrew procedure for
extending the flaps in order to counter
an MCAS failure. With the new MCAS
design, time-critical crew procedures
are not required to mitigate MCAS
failures. Furthermore, extending the
flaps at high airspeeds could damage the
VerDate Sep<11>2014
17:36 Nov 19, 2020
Jkt 253001
flaps and cause controllability
problems. The FAA has not changed
this AD regarding this issue.
F. Suggestions for Crew Procedure
Changes
1. Comments Regarding AFM Crew
Procedure Adequacy
Comment summary: Several
commenters, including BALPA,
NATCA, ALPA, Boeing, the Allied
Pilots Association, the JEMOG,
Ethiopian Airlines Group, A4A, and
SWAPA, requested that the FAA modify
the emergency and non-normal
procedures contained in the proposed
AD. These comments covered several of
the proposed checklists, with an
emphasis on the Airspeed Unreliable
and Runaway Stabilizer checklists. The
comments included requests to make
small changes involving typographical
errors, to add information to checklists,
to simplify checklists, to shorten or
reduce the number of memory items,
and to develop checklists for certain
specific failure cases. Three
commenters, including BALPA and
Ethiopian Airlines Group,
recommended providing a combined
Airspeed Unreliable and Runaway
Stabilizer checklist for certain specific
failure conditions.
Finally, ALPA commented that, while
it supported in principle the potential
changes to the Unreliable Airspeed
checklist described in the addendum to
the draft 737 FSB Report, it cannot
provide support or opposition to any
such changes without reviewing the
checklist as modified. ALPA proposed
that the FAA release the final Airspeed
Unreliable Checklist for public review
and comment after modification with
the potential refinements described in
the addendum.
FAA response: The FAA has made
several changes to the checklists, taking
into consideration not only comments
provided in the context of the NPRM,
but also in response to the outcomes
from the FAA FSB evaluation. The
inputs from the FAA FSB were the
result of collaboration with other CAAs
during the JOEB. The JOEB conducted
an extensive evaluation of the proposed
procedures and training conducted by a
wide variety of crews, including line
pilots with levels of experience ranging
from high to low and regulatory pilots
from four separate CAAs during the
NPRM comment period.
The AFM procedures specified in the
proposed AD were the result of
procedural development conducted by
FAA test pilots, human factors, and
operations personnel (along with other
engineering and operational experts
PO 00000
Frm 00010
Fmt 4701
Sfmt 4700
from other CAAs and from Boeing),
which considered a myriad of similar
aspects as the procedures were
developed and evaluated. Additionally,
the procedures were evaluated during
FAA certification, including human
factors evaluations to determine
compliance to 14 CFR 25.1302, and
system safety assessments to determine
compliance to 14 CFR 25.1309. The
FAA convened a team of test pilots,
operational pilots, and human factors
experts during the development of the
AFM procedures specified in the
proposed AD. The FAA convened a
similar team to consider each
procedural comment made during the
NPRM comment period and to
determine if changes were warranted to
improve safety.
A4A and SWAPA expressed concern
that there are too many recall items in
the Runaway Stabilizer non-normal
procedure, and included a suggestion
for how to reduce the number of steps.
The suggestion included combining
some recall items to achieve fewer
numbered steps, but with multiple
embedded actions in each recall item,
such that the suggested changes would
result in the same number of required
flightcrew actions. The FAA agrees that
it is desirable to minimize recall items
when appropriate. The recall steps in
the non-normal procedures required by
paragraph (h) of this AD reflect
flightcrew actions required to address a
runaway stabilizer condition. Based on
the FAA’s evaluation and in
coordination with human factors
specialists, the FAA determined that the
commenters’ proposed changes would
complicate the recall steps and would
increase the likelihood that a critical
flightcrew action is forgotten or missed.
The FAA considered all of the
commenters’ requests in the context of
crew workload, clarity of instruction,
consistency with training objectives,
and consistency with other procedures
contained in the AFM. The FAA
declines the request to combine
checklists because checklists must be
applicable to all potential failure
conditions, not just the specific failure
conditions noted by the commenters.
Additionally, the failure conditions
where a combined checklist might be
useful were evaluated by multiple
flightcrews, resulting in a conclusion by
the FAA that, primarily due to the new
MCAS required by this AD, the order
and content in which these two
checklists were accomplished is not
critical to continued safe flight and
landing.
The FAA made minor changes to the
procedures that were proposed in the
NPRM. The changes simplify and
E:\FR\FM\20NOR2.SGM
20NOR2
khammond on DSKJM1Z7X2PROD with RULES2
Federal Register / Vol. 85, No. 225 / Friday, November 20, 2020 / Rules and Regulations
correct grammatical and typographical
errors in, the Airspeed Unreliable nonnormal checklist (figure 2 to paragraph
(h)(3) of this AD) as follows:
• Removed the words ‘‘using
performance tables from an approved
source,’’ which contradicted the next
sentence.
• Corrected a typographical error to
specify actions if the ‘‘captain’s and first
officer’s altitude indications are both
unreliable’’ instead of the proposed
‘‘captain’s or first officer’s altitude
indications are both unreliable.’’
• Revised a note to correct a
typographical error; the corrected text
refers to ‘‘DA/MDA,’’ while the previous
text referred to ‘‘DH/MDA,’’ and revised
the last sentence for clarity.
• Revised a sentence to specify that
the pitch bar may ‘‘automatically’’ be
removed, thus clarifying that removal
does not require pilot action.
• Revised a sentence to specify ‘‘An
AFDS pitch mode’’ instead of ‘‘Selection
of an AFDS pitch mode.’’
• Added a note to specify ‘‘only use
flight director guidance on the reliable
PFD.’’
The FAA also revised the ALT
Disagree non-normal checklist (figure 8
to paragraph (h)(9) of this AD) to correct
a typographical error in the proposed
AD. The corrected text refers to ‘‘DA/
MDA,’’ while the proposed text referred
to ‘‘DH/MDA.’’
To the extent that ALPA suggests the
addendum contained insufficient
information to provide a meaningful
comment, the FAA notes that the
addendum identified the areas of
potential checklist refinement and the
reasons why refinement may be
necessary. The JOEB’s operational
evaluation of the proposed checklists
generated potential refinements that did
not result in any substantive change to
the checklists proposed in the NPRM.
Rather, the results of the evaluation
indicated that minor revisions to the
unreliable airspeed checklist, which are
reflected in this AD, may be
appropriate. As such, there was no need
for the FAA to publish the ‘‘final
checklist’’ with the 737 FSB Report.
However, because the FAA was aware
that additional information obtained
during the operational evaluation could
have an impact on the final checklists,
it provided notice of the findings in an
addendum to the 737 FSB Report and
sought comment from the public. The
FAA finds that the addendum provided
sufficient information for commenters to
assess the potential revisions and offer
alternatives to the proposed checklist to
address the concerns suggested by the
operational evaluation.
VerDate Sep<11>2014
17:36 Nov 19, 2020
Jkt 253001
2. Comments Regarding Crew Procedure
To Disable Stick Shaker
Comment summary: Several
commenters, including the Allied Pilots
Association, ALPA, BALPA, Ethiopian
Airlines Group, and the UAE GCAA,
expressed concerns regarding the
attention-getting nature of the stick
shaker and requested a change to the
procedures to include a means to
suppress an erroneous stick shaker,
including procedures to pull the
associated stick shaker circuit breaker.
In contrast, a commenter expressed a
concern with the possible safety risks of
including a procedure to pull the stick
shaker circuit breaker in order to silence
the warning.
FAA response: The FAA infers that
the commenters are suggesting there is
an unacceptably high flightcrew
workload when stick shaker is activated
erroneously. The 737 stall warning/stick
shaker is, by design, attention getting
and can be a distraction during an
erroneously high-AOA event. However,
after careful evaluation, the FAA has not
changed the AFM non-normal
procedure to include pulling the stick
shaker circuit breakers in this final rule,
for the following reasons.
The FAA evaluated all failure
conditions of the new FCC software as
part of certification of the proposed
system changes. The new FCC software
removes the potential for repeated,
uncommanded MCAS inputs in the
presence of an erroneous high AOA
sensor input. This new design therefore
removes the most significant contributor
to unacceptably high flightcrew
workload. With the new FCC software
on the 737 MAX, the FAA tested and
assessed all remaining flight deck
effects, including erroneous stick
shaker, during all foreseeable failure
conditions, including high-AOA sensor
failures during the most critical phases
of flight (such as during takeoff or goaround). With the remaining flight deck
effects and associated crew workload,
these failures and effects were found
compliant and safe.
The FAA considered the commenters’
concerns that an erroneous stick shaker
may pose a distraction for the crew, and
evaluated that scenario with procedures
that include steps to silence an
erroneous stick shaker stall warning via
a circuit breaker pull. The FAA finds
that an erroneous stick shaker, while it
may pose a distraction to the flightcrew,
does not affect controllability of the
airplane. The stick shaker circuit
breaker locations also do not meet FAA
requirements for convenient operation
for emergency controls for the complete
range of pilots from their normal seated
PO 00000
Frm 00011
Fmt 4701
Sfmt 4700
74569
position in the flight deck, leading to
possible distraction from their primary
duties to safely control and monitor the
aircraft. Furthermore, inclusion of these
additional steps would add cognitive
and physical workload to an already
substantial Airspeed Unreliable nonnormal procedure, and errors in locating
and pulling the correct circuit breaker
may lead to other airplane hazards.
Balancing the concerns associated with
adding a procedure to pull circuit
breakers against the distraction of an
erroneous stick shaker, the FAA has
concluded that the design is compliant
and safe, and therefore no change to the
proposed non-normal procedures
related to silencing the 737 MAX stall
warning is required for this AD.
3. Comments Regarding Changes
Associated With Crew Procedures
Comment summary: The FAA
received comments from A4A, JEMOG,
Air China, Ameco, and several other
commenters regarding the new AFM
non-normal procedures that were
primarily administrative in nature
rather than specific recommended
changes. A commenter recommended
referring to the AFM non-normal
procedures as ‘‘updates’’ versus ‘‘new’’
as stated in the NPRM. Another
commenter stated that the proposed
new non-normal procedures were
different and more complicated than
previous Boeing Model 737 non-normal
procedures. Another commenter
disagreed with the FAA’s proposed
allowance to insert the figures
containing the non-normal procedures
directly into the AFM. A4A expressed
concern with the memory items in the
proposed AFM non-normal procedures
and use of Quick Reference Cards
(QRCs) by some operators. Finally, a
commenter requested that the FAA
assess the proposed procedures in light
of one pilot instead of a crew of two.
FAA response: While it is true that
some of these non-normal procedures
can be viewed as updates to existing
procedures, such as those in the
operator’s Quick Reference Handbook,
this AD addresses AFM non-normal
procedures that are part of the required
type design change to the 737 MAX. The
FAA is mandating removal of old, and
replacement with new, AFM nonnormal procedures. These AFM changes
will result in corresponding changes to
flightcrew training and operations
materials including applicable Quick
Reference Handbook Non-Normal
Checklists such that they reflect these
new AFM procedures.
Regarding the comment about the
added complexity in the new AFM nonnormal procedures compared to
E:\FR\FM\20NOR2.SGM
20NOR2
74570
Federal Register / Vol. 85, No. 225 / Friday, November 20, 2020 / Rules and Regulations
khammond on DSKJM1Z7X2PROD with RULES2
previous Boeing Model 737 procedures,
as previously noted the AFM
procedures specified in the proposed
AD were thoroughly vetted by the FAA
and others, as previously described in
the ‘‘Related Actions’’ section. The AFM
procedures are required by this AD as
part of the 737 MAX design changes;
their complexity has been reduced
during the FAA’s certification activity,
and they have been validated by the
FSB during the JOEB evaluation.
To facilitate immediate incorporation
of new AFM non-normal procedures,
the FAA allows for copies of the figures
to be inserted directly into the existing
AFM if needed. That provision is
specified in paragraph (h) of this AD.
The FAA agrees that revised AFMs
should be provided to operators, and the
FAA expects those revisions will be
available from Boeing following
issuance of this final rule.
The FAA did not assess use of QRCs,
which are operator specific. Should an
operator wish to use QRCs that deviate
from the AFM procedures specified in
paragraph (h) of this AD, the operator
must coordinate with its principal
inspector or responsible Flight
Standards Office and submit a request
for an alternative method of compliance
(AMOC) to the requirements of this AD.
Finally, while most tasks in the flight
deck could be accomplished by a single
pilot, the FAA notes that the 737 MAX
is certified with two pilots as the
minimum crew, in accordance with 14
CFR 25.1523.
No change to this AD is necessary
based on these comments.
4. Comments Regarding Disabling
Elevator Feel Shift
Comment summary: A commenter
requested that the flight control system
disable differential feel in the event it is
triggered falsely by an erroneous high
AOA condition.
FAA response: The FAA infers the
commenter is referring to the Elevator
Feel Shift (EFS), which is associated
with identification of a stall on 737 NG
and 737 MAX airplanes based on AOA
sensor data. Although both MCAS and
EFS use AOA data, only MCAS can
move the horizontal stabilizer. The EFS
changes control column feel force, but
does not use the horizontal stabilizer
trim system to initiate the changed feel
force. This comment is unrelated to
MCAS and the unsafe condition
addressed by this AD. The FAA
considered this system during the
analysis, flight testing, and human
factors assessments performed prior to
approval of the new MCAS
implemented by the FCC software
required by paragraph (g) of this AD. No
VerDate Sep<11>2014
17:36 Nov 19, 2020
Jkt 253001
change to this AD is necessary based on
this comment.
5. Comments Regarding Timeliness of
Flightcrew Procedures
Comment summary: Boeing
recommended that the FAA revise a
sentence in the sixth paragraph of the
Proposed Design Changes section of the
NPRM to clarify the use of ‘‘timeliness’’
as it relates to the flightcrew performing
a non-normal procedure. Boeing stated
that there is an element of timeliness
expected in flightcrew responses to all
non-normal events.
FAA response: The FAA intentionally
referred to the ‘‘timeliness’’ of the
flightcrew performing a non-normal
procedure in the proposed AD. The 737
MAX flight control design at the time of
the Lion Air and Ethiopian accidents
relied on pilot use of secondary flight
controls (i.e., the electric trim switches)
in a particular way (large continuous
commands versus several short duration
commands) or use of the Runaway
Stabilizer non-normal crew procedure
(using aisle stand cutout switches or
grasping the manual trim control
wheel), in a relatively short amount of
time, for certain failure conditions
(erroneous MCAS command) to retain
aircraft control and ensure continued
safe flight and landing. Control of the
airplane during this failure scenario
depended on these timely crew actions.
With the new MCAS implemented by
the FCC software required by this AD,
basic control of the airplane is ensured
for all potential failure conditions
through the use of only the primary
flight controls (i.e., control column),
without the need for particular and
timely pilot reactions on non-primary
controls. Therefore, the FAA has
determined that no change to this AD is
warranted.
G. Suggestions Regarding Monitors/
Maintenance/Operations
1. Comments Regarding AOA Sensor
Checks and Monitoring
Comment summary: Several
commenters offered input regarding
suggested additional checks and
monitoring of the AOA sensors,
including doing a visual inspection
before flight, continuously monitoring
the AOA sensor electrical circuits,
comparing AOA sensor values before
flight, and continuously monitoring
them throughout the flight. The
commenters asked whether the monitors
can detect damage (e.g., damage that
occurs while at the gate) to an AOA
sensor while on the ground. The
commenters noted that the NPRM did
not mention ground operations actions
PO 00000
Frm 00012
Fmt 4701
Sfmt 4700
regarding vulnerable AOA vanes. The
commenters requested expansion of the
one-time AOA sensor system test
(required by paragraph (l) of this AD) to
a regularly scheduled repetitive action
(not just one time before the airplane is
returned to service).
FAA response: The vane-style AOA
sensor used on the 737 MAX is a
common instrument installed on many
transport airplanes. The existing
preflight walk-around inspection of the
airplane includes a visual check of the
condition of the AOA sensors. These
AOA sensors include electrical circuits
that measure the angle of the sensor.
The position-sensing electrical circuits
are continuously monitored and can
detect if an electrical circuit is
compromised. The AOA sensors also
include electrical heaters in the body of
the sensor and within the vane that
aligns with local airflow and rotates
within the sensor as AOA changes. The
electrical current to the AOA heaters is
monitored to detect a heater failure. The
left and right AOA sensor values are not
compared before flight because AOA
sensors can be moved by winds. The left
and right AOA sensor values are
compared during flight and before the
data is used by MCAS. If the difference
between them is more than 5.5 degrees,
MCAS will be disabled. If an AOA
sensor is damaged while at the gate, the
typical damage would be a bent or
broken vane. This damage could be
detected during the preflight inspection.
If the heater circuit is damaged, the
heater failure will be annunciated. If a
vane is bent only a small amount, there
may be small differences between the
captain’s and first officer’s altitude and
airspeed indications. Paragraph (l) of
this AD requires a one-time check of the
AOA sensors to verify that the AOA
sensors are calibrated correctly and the
AOA heaters are working properly.
Scheduled checks of the AOA sensors
are not necessary due to the preflight
inspections, the continuous circuit
monitors, and the pilots’ use of altitude
and airspeed data affected by the AOA
sensors.
2. Comments Regarding AOA Sensor
Calibration and Testing
Comment summary: A commenter
requested improved calibration and
testing of critical AOA sensors.
FAA response: The Collins Aerospace
Component Maintenance Manual
(CMM) that is used for calibrating the
737 MAX AOA sensors as they are
assembled has been updated with a new
final check to verify that the AOA
sensor has been calibrated correctly.
This new check uses a simple
independent electrical test that will
E:\FR\FM\20NOR2.SGM
20NOR2
Federal Register / Vol. 85, No. 225 / Friday, November 20, 2020 / Rules and Regulations
detect whether the more sophisticated
calibration equipment was configured
and used correctly. The AOA sensor is
tested on the airplane using the AOA
sensor system test in the AMM. This test
is specified in Boeing Special Attention
Service Bulletin 737–00–1028, dated
July 20, 2020, which is required by
paragraph (l) of this AD. The test is
required to ensure that all 737 MAX
AOA sensors are properly calibrated
and the heaters are operational prior to
return to service. Therefore no change to
this AD is necessary based on this
comment.
khammond on DSKJM1Z7X2PROD with RULES2
3. Comments Regarding Discerning
AOA Sensor Failures
Comment summary: The Turkish
DGCA, Ethiopian Airlines Group, and
other commenters proposed to integrate
information from the various AOA
sensor electrical circuits and other data
available on the airplane to establish
when there is an AOA sensor failure
and when data from the AOA sensor
should not be used. Data from the
Ethiopian Airlines Flight 302 accident
shows a detected AOA heater failure
coincident with the sensed AOA
transitioning rapidly to a large AOA
value.6 The commenters also noted that
with the failure of the AOA sensor
heater, the AOA sensor is more
vulnerable to icing and consequently
could provide unreliable AOA output
values. Proposed scenarios that would
cause AOA sensor data to be
disregarded include the following:
Heater failure, heater failure combined
with a rapid change in the AOA sensor
position to a position consistent with
vane departure, AOA disagree at 90
knots during takeoff, unreasonable AOA
for flight conditions, and an AOA that
disagrees with the estimated (synthetic)
AOA.
FAA response: FAA regulations do
not require the integrated failure
detection capability requested by the
commenters, and the 737 MAX air data
system does not include this capability.
The FAA has determined that no change
to this AD is necessary because heater
failures are annunciated, and the
Unreliable Airspeed NNC provides
guidance for pilots to establish whether
there is reliable available data.
6 Figure 56, ‘‘AOA Values During the Beginning
of the Flight,’’ of Report No. AI 01/19, ‘‘Interim
Investigation Report on Accident to the B737–8
(MAX) Registered ET–AVJ operated by Ethiopian
Airlines on 10 March 2019,’’ dated March 9, 2020,
of the Federal Democratic Republic of Ethiopia
Ministry of Transport Aircraft Accident
Investigation Bureau.
VerDate Sep<11>2014
17:36 Nov 19, 2020
Jkt 253001
4. Comments Regarding Use of
Erroneous AOA Sensor Data
Comment summary: A commenter
noted that it would be preferable to
suppress the effects of a faulty AOA
sensor by declaring it failed and
disregarding it.
FAA response: The unsafe condition
identified in this AD is addressed by the
required actions, including installation
of the new FCC software (with the new
MCAS) which compares AOA sensor
data supplied to it. The actions required
by this AD do not change the existing
737 MAX air data system, which
includes monitoring and determination
of AOA sensor failures, which was
certificated without the capability
suggested by the commenter.
5. Comments Regarding Use of STAB
OUT OF TRIM Light
Comment summary: Several
commenters, including ALPA and the
UAE GCAA, had questions and
concerns regarding the STAB OUT OF
TRIM light function and use. The
commenters noted the new use of the
light to annunciate FCC failures, and
had questions about where the light is
located, when the light would be
illuminated, whether pilots would see
it, and whether depressing the RECALL
button would be required. Other
commenters were concerned that a light
with a dual meaning could lead to what
they referred to as a ‘‘Helios’’ type of
event, and therefore there should be a
new separate light.
FAA response: On the 737 MAX, there
is one STAB OUT OF TRIM light
located on the captain’s forward
instrument panel above the inboard
display. Per figure 6 to paragraph (h)(7)
of this AD, on the ground the light will
illuminate if there is a partial failure of
an FCC. In flight, the light will
illuminate if the autopilot does not set
the stabilizer trim correctly. Dispatch is
prohibited when the STAB OUT OF
TRIM light is illuminated while on the
ground. With electrical power on, for
certain failures of an FCC, the light will
be illuminated continuously, such that
no recall action is required of the pilot
to have the light annunciate a fault. The
light is in a location that is visible by
both pilots.
The FAA infers that the commenter’s
reference to Helios is regarding the
Helios Airways Flight 522 accident on
August 14, 2005,7 related to confusion
with a single flight deck warning used
7 Hellenic Republic Ministry of Transport &
Communications Air Accident Investigation &
Aviation Safety Board (AAIASB) Helios Airways
Flight HCY522 Aircraft Accident Report, dated
November 2006 (https://data.ntsb.gov/Docket/
?NTSBNumber=DCA05RA092).
PO 00000
Frm 00013
Fmt 4701
Sfmt 4700
74571
for a dual purpose. On that 737–300
airplane, a single warning served to
annunciate two different, unrelated
issues: Takeoff configuration warning
and cabin altitude warning, with two
associated distinct flightcrew
procedures. The function of the STAB
OUT OF TRIM light implemented by
this AD (it is in the FCC software) is
associated with only one flightcrew
procedure (the Stabilizer Out of Trim
NNC required by this AD). Per that
procedure, if the light is illuminated on
the ground the flightcrew is directed to
not takeoff. Therefore, a new separate
light is not required. No change to this
AD is necessary based on these
comments.
6. Comments Regarding Periodic Testing
of MCAS
Comment summary: A commenter
suggested that MCAS have either an
automatic or a manual self-test that
could be tied to the stall warning system
test.
FAA response: Based on the
suggestion to tie a self-test to the stall
warning system test, the FAA infers that
the commenter is suggesting that this
test be conducted every day. Frequent
testing of MCAS is not required to
comply with FAA reliability
requirements (14 CFR 25.1309). Even
though MCAS is intended only for use
during non-normal flight conditions, the
elements of the air data and flight
controls system associated with MCAS
are used during every flight and are
continuously monitored. These include
AOA sensors and associated wiring,
ADIRUs, databuses, FCCs, and FCCgenerated stabilizer trim commands,
such as STS commands or autopilot
commands. An existing CMR (22–CMR–
01 in the Boeing MPD) does an
operational check of speed trim and
stabilizer trim discrete associated with
the FCC computers. Certification of the
new MCAS required implementing a
new CMR (22–CMR–02), which requires
periodic testing to verify proper
functioning of the stabilizer trim enable
ground path and autopilot arm cutout
switch. In summary, while MCAS is not
explicitly tested each flight, any
problem with AOA, ADIRU, FCC,
software, etc., will be evidenced
immediately by existing monitors and
alerts to be resolved by maintenance
prior to subsequent dispatch, and
therefore does not need to be tested. The
FAA has not changed this AD based on
this comment.
7. Comments Regarding Maintenance of
MCAS
Comment summary: A commenter
noted that there is little mention of
E:\FR\FM\20NOR2.SGM
20NOR2
khammond on DSKJM1Z7X2PROD with RULES2
74572
Federal Register / Vol. 85, No. 225 / Friday, November 20, 2020 / Rules and Regulations
maintenance in the NPRM. Another
commenter asked whether dispatch is
prohibited after MCAS failure. Another
commenter inquired about procedures
for recording, diagnosing, and repairing
the system before another flight.
FAA response: Design changes
mandated via an AD often have new or
revised maintenance documents
associated with them.
All of these 737 MAX maintenancerelated documents have been revised:
• Boeing 737 Fault Isolation Manual
(FIM)
• Boeing 737 Aircraft Maintenance
Manual (AMM)
• Boeing 737 Maintenance Planning
Document (MPD)
• FAA Maintenance Review Board
Report
• FAA Master Minimum Equipment
List (MMEL) (referenced in paragraph
(i) of this AD)
• Collins Aerospace Component
Maintenance Manual (CMM) for AOA
Sensor
This AD requires accomplishment of
certain Boeing service bulletins that
reference sections of the AMM.
Paragraph (i) of this AD requires actions
related to the MMEL. The FAA has
released a maintenance Safety Alert for
Operators (SAFO), SAFO 20015, Boeing
737–8 and 737–9 Airplanes: Return to
Service,8 that identifies related
documents.
U.S. airlines must have an approved
maintenance program as a condition of
their approval to operate in the U.S. In
response to the comment pertaining to
operation after MCAS failure, the MMEL
does not allow dispatch of the airplane
with failure of the STS, which includes
MCAS. Maintenance will utilize the
FIM and AMM to assess the system,
isolate the fault, resolve the issue, and
then return the airplane to service.
For shop repair of AOA sensors, the
Collins Aerospace CMM was updated to
add a final check using different
equipment to ensure the sensor was not
mis-calibrated.
For scheduled periodic maintenance,
two new tasks are included in the FAA’s
Maintenance Review Board Report and
in the Boeing MPD. The first is Item 22–
011–00 in the Boeing MPD, which is an
operational check of the MCAS discrete
to verify the integrity of MCAS. The
other new task is Item 22–030–00 in the
Boeing MPD, which is also a CMR (22–
CMR–02) that operationally checks the
stabilizer trim enable ground path and
autopilot arm cutout switch.
8 SAFO 20015 is available at https://
www.faa.gov/other_visit/aviation_industry/airline_
operators/airline_safety/safo/all_safos/.
VerDate Sep<11>2014
17:36 Nov 19, 2020
Jkt 253001
Boeing notified 737 MAX operators
that these documents were revised and
published via customary
communication methods. U.S. part 121
and part 135 operators must use current
CMRs per their OPS SPECS D072
Aircraft Maintenance—Continuous
Airworthiness Maintenance Program
(CAMP) Authorization. Continued
eligibility for a CAMP authorization
depends on the operator incorporating
MPD revisions (which include CMRs)
into their maintenance programs.
8. Comments Regarding Oversight of
Maintenance Program
Comment summary: A commenter
asked who and what documents and/or
procedure ensures that the maintenance
program is enforced.
FAA response: For airplanes
registered in the United States,
operators must have an approved
maintenance program and must adhere
to it. The FAA oversees U.S. operators.
Foreign operators are regulated and
overseen by the civil aviation authority
of their country.
9. Comments Regarding Redundancy in
the Master Minimum Equipment List
Comment summary: A commenter
noted that figure 10 to paragraph (i) of
the proposed AD contained redundant
information. The commenter stated that
within figure 10 to paragraph (i) of the
proposed AD, both step (2) and step (8)
specify that the autopilot disengage
aural warning system must be operating
normally for dispatch. The commenter
added that item 22–10–02 (which is
discussed in note 2 to paragraph (i) of
the proposed AD; now note 3 to
paragraph (i) of this AD) was deleted in
revision 2 of the MMEL.
FAA response: The FAA agrees that
the items mentioned are redundant.
However, this redundancy does not
affect compliance with the AD. In
addition, this redundancy will be
addressed in the next revision of the
MMEL. No change to this AD is
necessary based on this comment.
10. Comments Regarding Inclusion of
AOA Sensors in MMEL
Comment summary: A commenter
asked if the AOA sensors and MCAS are
in the MEL. The commenter stated that
if the AOA and MCAS are essential,
then they must be included in the MEL
so that pilots cannot take off if the AOA
sensor or the connection between the
AOA and MCAS is degraded or failed.
FAA response: The FAA infers that
the commenter is asking that the AOA
sensors and MCAS be excluded from the
MMEL, meaning that the equipment
must be operative for dispatch. On April
PO 00000
Frm 00014
Fmt 4701
Sfmt 4700
10, 2020, the FAA published the FAAapproved Boeing 737 MAX B–737–8/–9
MMEL, Revision 2, after public notice
and opportunity for comment. The 737
MAX MMEL does not allow dispatch
with the STS (which includes MCAS)
inoperative, and it does not allow
dispatch with the position sensing
circuit in an AOA sensor inoperative.
The monitoring that would prevent this
dispatch would also detect a failure in
the communication between the AOA
sensors and the MCAS function in the
FCCs. The MMEL, which includes AOA
sensor heaters, allows for limited
dispatch with inoperative AOA heaters,
provided the airplane is not operated in
known or forecast icing conditions. No
change to this AD is necessary based on
this comment.
11. Comments Regarding Inclusion of
AOA Sensor Heaters in MMEL
Comment summary: The UAE GCAA
noted that currently ‘‘AOA heating
system, flight control system, and AP/
YD’’ are MMEL ‘‘go’’ items in most
cases, except for long-range operations
and in-icing conditions. The UAE
GCAA noted that it is sometimes
difficult for flightcrews to avoid icing in
some flight conditions. The UAE GCAA
asked that the FAA and Boeing make
these items ‘‘no go’’ in the MMEL.
FAA response: As previously noted,
the FAA approved revisions to the
MMEL that removed provisions for
dispatch related to MCAS failures. The
MMEL continues to include provisions
for limited dispatch for other unrelated
degradation of the flight control system,
the autopilot, and yaw damper.
Regarding the AOA heating system, no
changes are required for MMEL item
30–31–02. The MMEL currently states
that the AOA sensor heaters may be
inoperative, provided the aircraft is not
operated in known or forecast icing
conditions. However, if icing conditions
are encountered, the potential effects
due to unheated vanes, including to air
data and to MCAS, do not rise to a
hazardous level.
12. Comments Regarding Typographical
Error in Note 2 to Paragraph (i) of the
Proposed AD
Comment summary: A4A stated that
note 2 to paragraph (i) of the proposed
AD incorrectly refers to MMEL item 22–
11–06–2B instead of MMEL item 22–11–
06–02B.
FAA response: The FAA concurs and
has revised this note, now note 3 to
paragraph (i) of this AD, to refer to
MMEL item 22–11–06–02B.
E:\FR\FM\20NOR2.SGM
20NOR2
khammond on DSKJM1Z7X2PROD with RULES2
Federal Register / Vol. 85, No. 225 / Friday, November 20, 2020 / Rules and Regulations
13. Comments Regarding Removal of
Note in Item (4) Within Figure 10 to
Paragraph (i) of the Proposed AD
Comment summary: A4A stated that
the FAA should correct conflicts
between the NPRM and policies
regarding MEL items pertaining to
several aspects of the flight control
system (FCS). A4A noted that figure 10
to paragraph (i) of the proposed AD
contains a note under item (4) stating
that both FCCs must be operative to
dispatch. A4A explained that there are
several FCC functions that will continue
to have MMEL deferral relief, as
specified in figure 10 to paragraph (i) of
the proposed AD and Revision 2 of the
MMEL. A4A added that the item (4)
statement in figure 10 to paragraph (i) of
the proposed AD (which states that
speed trim function must be operative
for dispatch), combined with the
deletion of the Speed Trim deferral
allowance from Revision 2 of the
MMEL, provides a clear indication that
Speed Trim must operate normally for
dispatch. For these reasons, A4A
recommended that the note be removed.
FAA response: The FAA has removed
the note identified in the A4A comment.
The intent of the note was to emphasize
that FCC deactivation is no longer
permitted; this deactivation was
associated with Speed Trim Function
relief in previous MMEL revisions. This
deactivation came as part of a required
maintenance procedure supported by
Boeing in the Dispatch Deviation Guide
(DDG). The FAA acknowledges that the
note is unnecessary, and the revised
MMEL itself addresses the condition
specified in the note. For these reasons,
the FAA has revised this AD to remove
the note that was under item (4) in
figure 10 to paragraph (i) of the
proposed AD.
and 121.537 also place responsibility for
operational control with the operator
and require operators to exercise
operational control through approved or
accepted procedures that lead to the safe
dispatch and operation of a flight.
Operators may also provide additional
reporting and/or data collection such as
irregularity reports, Aviation Safety
Action Program reports, flight
operational quality assurance data, or
ad-hoc data collection from flight data
recorders or from aircraft
communicating and reporting system
(ACARS) as part of their operational
control system. 14 CFR 121.703 requires
reporting of emergency actions during
flight, such as stick shaker activations.
The FAA has not changed this final rule
regarding this issue.
H. Suggestions for Crew Reporting and
Crew Procedures
3. Comments Regarding Flight Crew
Operations Manual Content
1. Comments Regarding Crew Reporting
of Irregularities
Comment summary: A commenter
stated that a procedure should exist
mandating that every 737 MAX operator
inform Boeing, the FAA, and local
authorities when any stall warning
activation, airspeed disagree alert,
altitude disagree alert, or AOA disagree
alert occurs in normal operation
(excluding test flights or readiness
flights).
FAA response: For U.S. operators, 14
CFR 121.563 requires the pilot in
command to ensure all mechanical
irregularities occurring during flight
time are entered into the maintenance
log of the airplane at the end of that
flight time. 14 CFR 121.533, 121.535,
Comment summary: The Turkish
DGCA commented that a comprehensive
description of the flight director bias out
of view needed to be included ‘‘in
FCOM’’ (the FAA infers the commenter
is referring to a Flight Crew Operations
Manual) to ensure pilots will
understand that manual flight is
necessary. Another commenter stated
that the ‘‘MAX system’’ (which the FAA
infers means MCAS) must be included
in the pilot’s manual.
VerDate Sep<11>2014
17:36 Nov 19, 2020
Jkt 253001
2. Comments Regarding Consistency of
737 MAX and 737 NG AFM Procedures
Comment summary: The BALPA
questioned whether applicable
procedure changes from the 737 MAX
AFM would be applied to the Boeing
737 NG AFM to avoid confusion if
pilots serve in both the Boeing 737 MAX
and the Boeing 737 NG.
FAA response: The FAA expects
Boeing will update the eight non-normal
procedures included in this final rule in
the Boeing 737 NG AFM. The FAA is
considering mandating these 737 NG
AFM changes by a separate AD
rulemaking action. Additionally, the
new special emphasis areas 9 described
in section 9.2 of the 737 FSB Report,
also apply to the Boeing 737 NG.
Therefore, pilots serving in mixed fleet
operations of the Boeing 737 MAX and
the Boeing 737 NG will have consistent
procedures and training in both
airplanes. The FAA has not changed
this final rule regarding this issue.
9 737 FSB Report, paragraph 6.11, defines a
‘‘special emphasis area’’ as ‘‘A training requirement
unique to the aircraft, based on a system, procedure,
or maneuver, which requires additional
highlighting during training. It may also require
additional training time, specialized FSTD, or
training equipment.’’
PO 00000
Frm 00015
Fmt 4701
Sfmt 4700
74573
FAA response: The information
requested by the commenters is in the
AFM. In addition, the FAA has
confirmed that Boeing will include the
information requested by the
commenter in the FCOM (which is not
mandated by this AD) after publication
of this AD.
I. Comments Related to Pilot Training
and the Use of Simulators for Pilot
Training
The FAA received several comments
to the NPRM docket related to pilot
training and certification and the
qualification and use of simulators for
pilot training. The FAA appreciates this
input and, where appropriate,
considered the information in other
related actions (e.g., finalizing the 737
FSB Report). Although the comments
are beyond the scope of this rule, the
FAA provides the following responses.
1. Comments Regarding Simulator
Training
Comment summary: Several
commenters, including Flyers Rights,
ALPA, and the Turkish DGCA, stated
that the FAA must require simulator
training for pilots operating the Boeing
737 MAX including training on specific
areas.10 Two commenters also
recommended that the FAA address
perceived deficiencies in 737 MAX
simulators related to accurate
representations of the force required by
pilots to turn the pitch trim wheel
manually.
FAA response: As noted, this AD does
not mandate pilot training. However,
consistent with the results of the JOEB
operational evaluation and in
accordance with 14 CFR 121.405(e), the
FAA is requiring air carriers to revise all
Boeing 737 MAX training curricula to
include the special training as described
in the 737 FSB Report. This special
training includes training on all of the
areas identified by the commenters,
including the use of manual stabilizer
trim in an FFS. The FAA has taken steps
to verify that, in accordance with 14
CFR 60.11(d), flight simulation training
device (FSTD) sponsors have evaluated
the manual stabilizer trim system for
proper control forces and travel on each
10 Commenters suggested the following areas be
included in simulator training: Stall recovery, flight
displays, what to do if the AOA disagree light
illuminates, maneuvers with the AOA sensor failed,
training that mimics the forces needed by pilots,
intricacies of the manual trim wheel and how to
implement two-pilot intervention, autopilot
disconnect and flight director bias out of view,
dependencies between MCAS and the other aircraft
systems, and differences in behavior when MCAS
is operational versus when MCAS has failed.
Another commenter also noted that computer-based
training (CBT) should include the AOA disagree
warning system and the instrument panel gauges.
E:\FR\FM\20NOR2.SGM
20NOR2
74574
Federal Register / Vol. 85, No. 225 / Friday, November 20, 2020 / Rules and Regulations
FAA-qualified Boeing 737 MAX FFS. If
the forces do not meet the specified
requirements of 14 CFR part 60,
Appendix A, the FSTD sponsor must
not allow use of the FFS to conduct
training on the manual stabilizer trim
wheel.
The FAA recommends that
commenters review the 737 FSB Report
and SAFO 20014, Boeing 737–8 and
737–9 Airplanes: Pilot Training and
Flight Simulation Training Devices
(FSTDs) Updates for more information
on air carrier pilot training requirements
for the MAX.11
khammond on DSKJM1Z7X2PROD with RULES2
2. Comments Regarding New Pilot Type
Rating
Comment summary: Some
commenters suggested that the FAA
establish a new type rating for the
Boeing 737 MAX because, according to
the commenters, the 737 MAX behaves
differently than the Boeing 737 Next
Generation (NG), and differences
training is not adequate to address the
changes in the 737 MAX from the
previous series. Commenters suggested
that a new type rating would ensure that
737 MAX pilots are properly trained
especially in abnormal and emergency
situations. The UAE GCAA raised
concerns regarding a mixed fleet
consisting of both the Boeing 737 MAX
and the Boeing 737 NG, suggesting that
the FAA needed to examine the impact
of mixed fleet operations on crew
training.
FAA response: The FAA establishes
type ratings through an operational
evaluation of an aircraft conducted by a
Flight Standardization Board. The same
process determines the differences
training required for a variation of the
aircraft type (e.g., a new series). For
each new series of Boeing Model 737
airplanes, the FAA conducted the
described evaluation and determined
that the same pilot type rating applies
to all Boeing Model 737 airplanes. The
FAA finds that this evaluation process
has properly determined that the Boeing
737 type rating is appropriate for the
737 MAX. However, in accordance with
14 CFR 121.400(c)(5), differences
training is required for air carrier pilots
to serve on a new series of the Boeing
737. As outlined in the 737 FSB Report,
the differences training from the Boeing
737 NG to the 737 MAX includes
ground and flight training on abnormal
and emergency situations.
11 The 737 FSB Report is available at https://
fsims.faa.gov/PICResults.aspx?mode=Publication&
doctype=FSBReports; and SAFO 20014 is available
at https://www.faa.gov/other_visit/aviation_
industry/airline_operators/airline_safety/safo/all_
safos/
VerDate Sep<11>2014
17:36 Nov 19, 2020
Jkt 253001
Regarding concerns about mixed
fleets, the FAA notes that the new
special emphasis areas described in
section 9.2 of the 737 FSB Report also
apply to the Boeing 737 NG. Therefore,
pilots serving in mixed fleet operations
of the Boeing 737 MAX and the Boeing
737 NG will have consistent training in
both airplanes. The FAA refers
commenters to the 737 FSB Report for
further information specific to this
issue.
3. Comments Regarding Manual Flying
Proficiency
Comment summary: Several
commenters asserted that pilots have an
over-reliance on automation and need
training on manual flying skills to
ensure proficiency.
FAA response: Although these
comments are not within the scope of
the proposed rule, the FAA notes that
air carrier pilots are required to
demonstrate and maintain proficiency
of manual flying skills.12 The FAA’s
commitment to ensuring manual flying
proficiency is evident in its publication
of several advisory circulars (ACs) and
SAFOs related to this topic.13
The FAA continues to emphasize
proficiency in manual flying skills for
air carrier pilots by requiring 737 MAX
special pilot training that focuses on
manual trim operations, manual flight
during MCAS demonstration at high
angles of attack, and manual flight with
an unreliable airspeed condition. The
737 MAX special training is described
in Appendix 7 of the 737 FSB Report.
In September 2019, the FAA
presented a working paper at the
International Civil Aviation
Organization (ICAO) Assembly seeking
the establishment of a new panel that
would address pilot training and
automation dependency. This panel
would be an important step in
understanding the scope of automation
dependency globally and bring the
international community together to
work towards accepted solutions that
could reduce the variability in how the
issue is addressed by individual CAAs.
With broad support for establishing a
panel at the Assembly, the ICAO Air
Navigation Commission approved the
establishment of a new Personnel
Training and Licensing Panel (PTLP) in
June 2020. The U.S. has been named a
12 See 14 CFR 121.423, 121.424, 121.427, 121.441,
and part 121 Appendices E and F.
13 See AC 120–109A, Stall Prevention and
Recovery Training; AC 120–111, Upset Prevention
and Recovery Training; AC 120–114, Pilot Training
and Checking (14 CFR part 121, subparts N and O,
including Appendices E and F); SAFO 13002
Manual Flight Operations; and SAFO 17007 Manual
Flight Operations Proficiency.
PO 00000
Frm 00016
Fmt 4701
Sfmt 4700
member of this panel and the panel’s
work is anticipated to begin in early
2021. The FAA will continue to
advocate for taking steps to address
automation dependency, manual flight
operations proficiency, and improving
pilot management of automated systems
globally. No change to this AD is
necessary based on these comments.
4. Comments Regarding Inclusion of
Low-Time Pilots in Operational
Evaluation
Comment summary: The UAE GCAA
stated the operational evaluation should
include low-time pilots with a
commercial pilot license.
FAA response: As previously
described in the ‘‘Related Actions’’
section, the FAA completed the
operational evaluation jointly with
EASA, ANAC, and TCCA in September
2020. The operational evaluation of the
737 MAX with the new MCAS included
pilots from multiple countries with
varying levels of experience, including
a low-time pilot with a commercial pilot
license.
J. Requests for Clarification
Several commenters sought additional
information about operation and
behavior of certain systems on the 737
MAX.
1. Comments Regarding Various AOA
Thresholds
Comment summary: Several
commenters asked questions regarding
the different thresholds used by the new
FCC and MDS software when comparing
AOA values. They asserted that use of
different thresholds and different
computers should be eliminated. They
were concerned that different thresholds
for the two monitors could cause
confusion. They noted that if the
difference in AOA values is between the
two thresholds, MCAS would be
disabled but the AOA DISAGREE
annunciation would not take place.
FAA response: The FAA provides the
following clarification. At lower speeds
(flaps extended), the acceptable
difference between the left and right
AOA values is larger. MCAS operates
with flaps fully retracted (higher
airspeeds), where the acceptable
difference is smaller.
Airplanes experience significantly
different sideslip conditions during lowspeed flight compared to high-speed
flight, resulting in larger differences
between left and right sensed AOA
values at low airspeed when compared
to high airspeed. It is therefore
appropriate for MCAS, which operates
only at high airspeeds (with the flaps
retracted), to have a smaller acceptable
E:\FR\FM\20NOR2.SGM
20NOR2
Federal Register / Vol. 85, No. 225 / Friday, November 20, 2020 / Rules and Regulations
difference (tighter tolerance) than the
AOA DISAGREE alert, which functions
throughout the flight envelope (low and
high airspeeds). With this tighter
tolerance, MCAS will be disabled with
the smaller difference between AOA
sensor inputs; thus, preventing
erroneous MCAS commands. No change
to this AD is necessary based on these
comments.
khammond on DSKJM1Z7X2PROD with RULES2
2. Comments Regarding MCAS
Activation Prior to Stick Shaker
Comment summary: Several
commenters stated that the thresholds
for MCAS activation and for stick shaker
activation should ensure that stick
shaker occurs after MCAS activation.
FAA response: The AOA threshold
associated with MCAS activation is less
than the AOA threshold associated with
stick shaker. Therefore, MCAS will
activate prior to stick shaker.
3. Comments Regarding Function of
Column Cutout Switches
Comment summary: Several
commenters stated that the NPRM did
not explain the hardware and software
modifications that provide new
functionality for control column cutout.
They stated that there are three
conditions of control column cutout:
Main electric stabilizer trim column
cutout, FCC trim column cutout, and
FCC trim software column cutout. They
asked that the FAA explain the
significant modification on the control
column cutout as part of this AD.
FAA response: The functionality of
the column cutout switches is described
in section 6 of the ‘‘Preliminary
Summary of the FAA’s Review of the
737 MAX,’’ dated August 3, 2020, which
was included in the docket for this AD
at the time of publication of the NPRM.
At the base of the control column are
column cutout switches. They inhibit
stabilizer trim commands if the control
column moves more than a few degrees
in a direction opposite to the trim
command. For example, if the stabilizer
trim command is in the airplane nosedown direction and the pilot pulls the
column aft to raise the nose of the
airplane, then the column cutout
switches will inhibit the command to
the stabilizer. There are column cutout
switches for commands initiated by the
pilot using the thumb switches on the
control wheels, and for commands
initiated by the FCC for autopilot and
speed trim commands. The new FCC
software installed as required by
paragraph (g) of this AD includes a
redundant software equivalent of the
physical switches that interrupt FCC
commands. An FCC will not make a
stabilizer command if the column
VerDate Sep<11>2014
17:36 Nov 19, 2020
Jkt 253001
position is more than a few degrees in
the opposite direction of the pending
stabilizer command. The exception
occurs when there is an MCAS airplane
nose-down command during high-AOA
flight, when the pilot is typically
pulling aft on the control column.
During the short duration of an MCAS
activation, the physical and software
column cutouts will be temporarily
bypassed to allow the MCAS command.
4. Comments Regarding Term Used in
NPRM for Wiring Change
Comment summary: A commenter
suggested changing the description of
wiring associated with the horizontal
stabilizer trim system. The NPRM
described one of the wires as ‘‘arm’’
wiring, and the commenter suggested
that the wiring be referred to as ‘‘power’’
wiring.
FAA response: The wiring
nomenclature in the NPRM is consistent
with that of the service information
required by paragraph (k) of this AD. No
change has been made to this AD based
on this comment.
74575
FAA response: The INOP markers are
simply stickers that are covering one of
the selectable positions of a dial on the
electronic flight instrument system
(EFIS) panel. After installation of the
software required by paragraph (j) of
this AD, a display setting that had been
inoperative will be operative. Removal
of the INOP marker will allow the
flightcrew to select and use the now
operative display setting. No change to
this AD has been made based on these
comments.
7. Comments Regarding Boeing Model
737 STS Failures
Comment summary: A commenter
asked whether the autopilot can be
engaged with the stick shaker active.
The commenter noted that flight data
recorder data from the ET302 flight
shows that the autopilot was engaged
while the stick shaker was active.
FAA response: Flightcrew training
informs pilots how to recover from a
stall, which does not include
engagement of the autopilot. In some
cases, the autopilot can be engaged or
remain engaged while a single stick
shaker is active. For example, an AOA
sensor failure (e.g., ET302 flight) can
cause persistent erroneous stick shaker
that would also affect airspeed and
altitude displayed to one of the pilots.
The Airspeed Unreliable procedure
required by paragraph (h) of this AD
directs flightcrews to disengage the
autopilot, then later allows for autopilot
engagement, but only after a reliable
airspeed indication has been
determined. No change has been made
to this AD based on this comment.
Comment summary: Several
commenters noted that the STS has
been on Boeing Model 737 airplanes
since the Boeing Model 737 Classic
airplanes, implemented with a single
FCC in control of the function. They
stated that the STS has always been
subject to the failure conditions that
drove MCAS to require a dual FCC
solution. They asserted that the STS has
not failed to date, but seems vulnerable
to a future failure. They asked whether
there is a plan to address STS on prior
models, or if the unhindered aft column
cutout saves those airplanes from
further hazards.
FAA response: These comments do
not pertain directly to the unsafe
condition of the Boeing 737 MAX that
this AD addresses, and therefore no
change to this AD is required based on
these comments. Relevant to these
comments, however, the new FCC
software installed on the 737 MAX
includes a cross-FCC monitor that will
detect and stop any erroneous FCCgenerated stabilizer commands,
including STS/MCAS commands.
Earlier Boeing 737 models (pre-MAX)
include full-time column cutout
switches, which effectively protect
against an erroneous stabilizer trim
command. The pilot stops, or cuts out,
the trim command by moving the
control column to oppose the
uncommanded trim input. Because of
this design difference between the 737
MAX and earlier versions of the Boeing
Model 737, the FAA is not aware of any
need to change earlier Boeing 737
models in this respect.
6. Comments Regarding Retention of
INOP Markers
K. Changed Product Rule/Regulations
Allowance
Comment summary: Several
commenters questioned why the FAA
proposed to mandate removing ‘‘INOP’’
markers as part of paragraph (j) of the
proposed AD. They suggested that the
INOP markers be retained as a backup
or to draw the attention of the
flightcrew.
This section addresses comments
regarding how the FAA certificates new
and derivative aircraft, the overall
configuration of the 737 MAX, whether
it is appropriate to include systems like
MCAS on airplanes, and specific
comments suggesting changes to crew
alerting and indication on the 737 MAX.
5. Comments Regarding Autopilot
Engagement During Stick Shaker
PO 00000
Frm 00017
Fmt 4701
Sfmt 4700
E:\FR\FM\20NOR2.SGM
20NOR2
74576
Federal Register / Vol. 85, No. 225 / Friday, November 20, 2020 / Rules and Regulations
1. Comments Regarding Certification of
Derivative Airplane Models
Comment summary: Several
commenters, including the Families of
Ethiopian Airlines Flight 302 and
NATCA, did not consider it appropriate
that FAA regulations allowed for 737
MAX airplanes to be certificated as
derivative airplanes of the older,
existing Boeing 737 Type Certificate.
They highlighted that all Model 737
airplanes are included on the same type
certificate. They stated that FAA
regulations related to this practice
should be amended to disallow this. A
commenter suggested that type
certificates should expire. Some
commenters contended that FAA
regulations allow for existing type
certificates of older designs to be
modernized excessively to avoid
complying with new more restrictive
requirements. They stated that every
variation needs to be thoroughly
reviewed as if it were new. They also
stated that when certifying a derivative
aircraft, standard improvements should
be required, such as to include brake
temperature gauges, to make upgrades to
the airspeed system, and to introduce
triple redundancy for critical systems.
Lastly, they stated that the 737 MAX
airplane needs to be recertified with a
new type certificate. Specific to the 737
MAX, they cited the new, larger engines
installed on the old airframe, the age of
stabilizer trim system, and the flight
deck caution and warning system.
FAA response: The comments
recommend broader reforms to 14 CFR
21.19 and 21.101 and associated
guidance that address the criteria and
process used by the FAA, and the other
major civil aviation authorities, when
assessing proposed changes to existing
products. These comments do not
pertain specifically to correcting the
unsafe condition addressed in this AD.
The corrective action mandated by this
AD addresses the identified unsafe
condition.
khammond on DSKJM1Z7X2PROD with RULES2
2. Comments Regarding Configuration of
737 MAX
Comment summary: Several
commenters, including the Families of
Ethiopian Airlines Flight 302, Flyers
Rights, and Aerospace Safety and
Security, Inc., expressed fundamental
concerns with the configuration of the
737 MAX. They stated that the design
should be changed, and should not have
been certificated originally. They cited
the new, larger engines installed on the
older airplane in a new location that is
forward and higher, and potential
associated impacts to aerodynamics,
weight and balance, and pitch-up
VerDate Sep<11>2014
17:36 Nov 19, 2020
Jkt 253001
tendency. Redesign suggestions include
the following: Reverting to using the old
engines, replacing the engines with
smaller engines, redesigning the
nacelles so they do not generate lift, and
increasing the height of the airplane by
extending the landing gear.
FAA response: The FAA does not
prescribe particular designs, but rather
assesses the regulatory compliance and
safety of designs proposed by an
applicant. In this case, the FAA
certificated the configuration of the
MAX with its current configuration of
wing, engine, landing gear, nacelles,
etc., with MCAS as part of the design.
Since the initial certification of the
MAX, an unsafe condition was
identified and is addressed by the
actions mandated by this AD. The FAA
has determined that the resultant
configuration, which includes the new
MCAS, is compliant with the 14 CFR
part 25 regulatory requirements and is
safe.
3. Comments Regarding Inclusion of
MCAS
Comment summary: Several
commenters, including the Families of
Ethiopian Airlines Flight 302, stated
that MCAS should not be retained on
the airplane. Some asserted that FAA
regulations do not (or, if they do, they
should not) allow for inclusion of a
stability augmentation system like
MCAS on an airplane. They stated the
airplane should be redesigned via an
aerodynamic configuration change, as
discussed previously, such that it is
stable without MCAS, instead of relying
on automation like MCAS to make it
stable. They stated that if MCAS is
installed, it would be unacceptable for
the airplane to become unstable with
MCAS inoperative. They questioned
how much divergent pitch instability is
permitted in commercial aircraft. They
stated MCAS should be replaced with
an elevator system solution to resolve a
column force issue.
FAA response: The FAA does not
have a factual basis to mandate
removing MCAS from the airplane and
finds that the unsafe condition is
appropriately addressed by the
requirements of this AD. In addition,
FAA regulations 14 CFR 25.21, 25.671,
and 25.672 provide for inclusion of
stability augmentation systems in
showing compliance to those standards.
Stability augmentation systems are
common features included in the design
of modern transport category airplanes.
Subpart B of 14 CFR part 25 requires
transport airplanes to have stable pitch
characteristics. The 737 MAX airplane
is stable both with and without MCAS
operating. This has been demonstrated
PO 00000
Frm 00018
Fmt 4701
Sfmt 4700
on the MAX during FAA flight testing.
Regarding the suggestion to revise the
elevator system, the FAA does not
prescribe design, but rather assesses
proposed designs, and the FAA finds
the new MCAS meets FAA safety
standards.
4. Comments Regarding Crew Alerting
System
Comment summary: The Families of
Ethiopian Airlines Flight 302 suggested
simplifying the Crew Alert System on
the 737 MAX so that flightcrews are not
overwhelmed by multiple warning
systems. They asserted that due to
provisions of 14 CFR 21.101, the 737
MAX does not fully comply with 14
CFR 25.1322 concerning flightcrew
alerts. They asserted that an FAA rule
(14 CFR 21.101) allows for determining
that it would be ‘‘impractical’’ to
comply with later amendments of
regulations because the anticipated
safety benefits do not justify the costs
necessary to comply with later
amendments. They asserted that the
Boeing 737 MAX does not fully comply
with 14 CFR 25.1322(b)(3), which
requires advisory alerts ‘‘for conditions
that require flightcrew awareness and
may require subsequent flightcrew
response’’; 14 CFR 25.1322(c)(2), which
mandates that warning and caution
alerts ‘‘must provide timely attentiongetting cues through at least two
different senses by a combination of
aural, visual, or tactile indications’’; and
14 CFR 25.1322(d), which states that
‘‘the alert function must be designed to
minimize the effects of false and
nuisance alerts.’’
Separately, NATCA recommended
that all changes to the 737 MAX comply
with the flightcrew alerting
requirements in 14 CFR 25.1302
amendment 25–137 and 25.1322
amendment 25–131. Specifically,
NATCA contended that the exception to
14 CFR 25.1322(b)(2), (b)(3), (c)(2),
(d)(1), and (d)(2) granted by the FAA for
the 737 MAX should not be granted for
the cockpit changes that would be
implemented by the proposed AD.
Finally, another commenter suggested
conducting a holistic evaluation of flight
deck human factors and crew alerting, at
least ensuring all alerts comply with
regulations, and reevaluate the
exception to the crew alerting
regulation, and to ideally require
installation of an engine indication and
crew alerting system (EICAS) on the 737
MAX.
FAA response: The 737 MAX
complies with 14 CFR 25.1322, as
specified in that airplane’s certification
basis. The 737 MAX crew alerting
system is not substantially changed
E:\FR\FM\20NOR2.SGM
20NOR2
Federal Register / Vol. 85, No. 225 / Friday, November 20, 2020 / Rules and Regulations
from the 737 NG crew alerting system,
which has been shown through service
history to be reliable and safe. The FAA
has determined the existing certification
basis for the 737 MAX airplane is
appropriate for the design changes
necessary to correct the identified
unsafe condition.
The FAA lacks a factual basis to
require any changes (simplifying the
crew alerting system or converting to
EICAS) other than those proposed in the
NPRM and mandated by this AD. The
unsafe condition associated with this
AD is related to MCAS and how it
contributed to pilot workload. The
changes mandated by this AD
effectively address the unsafe condition.
This AD includes two changes related
to the crew alerting system. First, the
MDS software change required by
paragraph (j) of this AD implements the
AOA DISAGREE alert that was
certificated, but erroneously not
implemented, during the initial
certification of the 737 MAX. The other
change is implemented by the new FCC
software required by paragraph (g) of
this AD, which changes the conditions
for which the existing SPEED TRIM
FAIL and STAB OUT OF TRIM lights
are illuminated. No change to this AD
is necessary based on these comments.
5. Comments Regarding Autothrottle
Indication
Comment summary: NATCA asked
the FAA to require design changes to
the autothrottle indication to meet
current certification regulations, which
are 14 CFR 25.1329(k) at amendment
25–119 and 25.1322.
NATCA stated that the Autothrottle
Disconnect alert on the 737 MAX is a
red flashing light with no aural
component, which does not meet the
standard alert definitions in 14 CFR
25.1322 and 25.1329(k).
FAA response: This request is
unrelated to the unsafe condition
addressed by this AD. There are no
changes to the autothrottle associated
with this AD.
L. Certification Process
khammond on DSKJM1Z7X2PROD with RULES2
1. Comments Regarding Compliance and
Certification Rigor of MCAS
Comment summary: Some
commenters had several questions
regarding the certification associated
with the new MCAS, including the basis
for assessing the change, whether the
change complies with applicable
regulatory requirements, and the rigor
associated with the certification effort.
The commenters questioned the
aviation standards that the FAA used to
certify MCAS, including whether the
VerDate Sep<11>2014
17:36 Nov 19, 2020
Jkt 253001
certification basis is the latest (as
commenters believe it should be),
whether MCAS complies, and whether
MCAS would comply if it were installed
as part of a new airplane. The comments
were associated with hazard
classifications of the software and of
certain failures of MCAS, Speed Trim,
and the pitch trim systems. The
commenters asserted that a singlechannel system cannot be upgraded to
a dual-channel system via a software
change only, and that a hardware
change must also be required. Another
commenter asked whether certification
testing was done with MCAS failed.
Other commenters suggested specific
flight test scenarios.
FAA response: The initial 737 MAX
certification and the recent certification
of changes to the 737 MAX used the 737
MAX certification basis as documented
in the Type Certificate Data Sheet. In
some areas, the regulations in the
certification basis are at earlier
amendment levels, as allowed by 14
CFR 21.101. The new MCAS complies
with those design standards, and
addresses the unsafe condition
identified in this AD. While certifying
the new MCAS, the FAA determined the
hazard levels associated with potential
failure scenarios after thorough review,
including failure scenarios assessed by
FAA pilots.
The new MCAS software was certified
as Level A using Radio Technical
Commission for Aeronautics, Inc.
(RTCA) DO–178 ‘‘Software
Considerations in Airborne Systems and
Equipment Certification’’ as a means of
compliance, per Advisory Circular 20–
115. Regarding the assertion that the
new MCAS software is insufficient and
that a hardware change is needed, the
existing hardware on the 737 MAX
airplane includes two AOA sensors and
two FCCs; therefore, with only a
software change to the existing dualFCC and dual-AOA hardware
configuration, MCAS became a dualchannel system. In addition to the dual
architecture, the new FCC software that
implements MCAS includes integrity
monitoring and cross-FCC monitoring.
The flight test program included flights
with MCAS failures, and the FAA
determined the set of test scenarios to be
sufficient for demonstrating compliance
with applicable 14 CFR part 25
regulations.
2. Comments Regarding Embedding
Pilots in Certification Process
Comment summary: Several
commenters, including BALPA,
suggested that pilots should be
embedded in the certification process
and that average airline pilots should be
PO 00000
Frm 00019
Fmt 4701
Sfmt 4700
74577
considered. BALPA stated that the MAX
accidents were due to modifying aircraft
with a commonality of design that
precluded the need for a level of
certification rigor that the modification
deserved. BALPA cited the Kegworth
accident with B737 Engine Instrument
System (EIS) change that did not
necessitate a new type rating for EISequipped models. BALPA asserted that
had line pilots been involved in
certification of that EIS and assessing its
efficiency in imparting information to
the pilots, then a different outcome may
have occurred.
FAA’s response: The FAA confirms
that operational pilots were an integral
part of the certification of the 737 MAX.
Several types of pilots were embedded
in the certification process. The FAA
has flight test pilots from its Aircraft
Certification Service and aviation safety
inspector pilots from the Flight
Standards Service participate in various
parts of the certification process.
Additionally, the certification process
involves a cooperative effort from not
just the FAA, but also the aircraft
manufacturers, who closely consult
with their customers. The 737 MAX
procedures and training were evaluated
by the FAA, EASA, ANAC, and TCCA,
including evaluations by pilots from
foreign CAAs and airline pilots from
many different countries representing a
wide range of experience. Associated
with the actions required by this AD,
737 MAX flightcrew procedures and
training have been updated and
evaluated by the FSB to ensure
flightcrews are provided information
about MCAS and that flightcrews will
be trained on the new system before
operating the 737 MAX.
3. Comments Regarding Assessment of
Flightcrew Response Times
Comment summary: The FAA
received two comments, including one
from the Families of Ethiopian Airlines
Flight 302, expressing concern regarding
what they described as unrealistic
expectations for pilot response times
after failures. The commenters noted
that the flightcrew is a key part of the
aircraft control system, and pilot
reaction and response used for
certification must be operationally
representative and scientifically
validated. A commenter stated that
Boeing failed to examine sufficiently the
hazard of repeated MCAS activation due
to erroneously high AOA and failed to
consider properly the real-world pilot
reaction to flight deck effects during
these potential failures.
FAA response: The FAA agrees that
pilot reaction and response used for
certification should be operationally
E:\FR\FM\20NOR2.SGM
20NOR2
74578
Federal Register / Vol. 85, No. 225 / Friday, November 20, 2020 / Rules and Regulations
representative and validated. The FAA
utilized the findings and
recommendations from the accident
reports and auditing entities to drive a
closer evaluation of airmanship and
pilot response. This resulted in
extensive FAA design reviews and
validations conducted in engineering
simulators and in-flight tests. With the
original MCAS design, pilots had full
control authority over MCAS, but had to
use the electric stabilizer trim switches,
and could disable the system using the
stabilizer trim cutout switches. The new
MCAS design eliminates the need for
time-critical pilot actions beyond
normal pitch attitude control using the
column alone for any foreseeable
failures. The FAA evaluated possible
failures, including AOA failures, during
all phases of flight under the most
critical (i.e., takeoff and go-around)
phases of flight and conditions. All
associated flight deck effects were
replicated, and the workload and effect
of each in combination was considered
and validated. These evaluations were
conducted using a wide range of FAA
test pilots, FAA operations pilots,
training pilots, and domestic and
international pilots of varying
experience. The evaluations were
monitored by human factors specialists
to validate pilot reactions to possible
failures of the new design.
The changes to the 737 MAX required
by this AD address the unsafe condition.
Therefore, the FAA has not changed this
final rule based on these comments.
khammond on DSKJM1Z7X2PROD with RULES2
4. Comments Regarding Integrated
Review Including MCAS
Comment summary: Flyers Rights
commented that MCAS should be
evaluated from an integrated wholeaircraft system perspective, and
evaluated with the appropriate
catastrophic failure designation.
FAA response: The FAA evaluated
MCAS from an integrated whole-aircraft
system perspective. During certification
of the new MCAS, Boeing developed
and the FAA approved an integrated
SSA that assessed systems that interface
with MCAS. The FAA also approved an
analysis of single and multiple failures,
which considered comprehensive
impacts of single and multiple failures.
The FAA concluded that for
certification of the new MCAS, Boeing
applied the appropriate hazard category
designations.
VerDate Sep<11>2014
17:36 Nov 19, 2020
Jkt 253001
M. Proposed AD Revisions and Data
Requests
1. Comments Regarding Clarification of
the Unsafe Condition
Comment summary: A commenter
suggested the FAA clarify that the
agency’s intent is to address the
following unsafe condition: ‘‘Failures
that results in repeated nose-down trim
commands of the horizontal stabilizer,
that if not addressed, could cause the
flightcrew to have difficulty controlling
the airplane, and lead to excessive nosedown attitude, significant altitude loss,
and possible impact with terrain.’’
FAA response: The FAA’s description
of the unsafe condition in this AD is
accurate. The commenter’s proposed
description of the unsafe condition is
specific to the narrow accident
scenarios. However, the unsafe
conditions and corrective actions
addressed by this AD encompass not
only those scenarios described by the
commenter, but also other related
scenarios, to ensure they do not occur
in service.
2. Comments Requesting Additional
Information
Comment summary: The FAA
received a variety of requests for
additional information from numerous
commenters, including the Families of
Ethiopian Airlines Flight 302 and the
Turkish DGCA. These requests ranged
from general to specific. The most
broadly-worded included requests for
‘‘all’’ data used by the agency to make
its findings and to propose this rule, and
for ‘‘technical details of the proposed
fixes.’’ Slightly more tailored requests
asked for all data that showed the
airplane’s stall characteristics were safe.
Very specific requests also were made,
such as for the MCAS SSA including its
fault trees and failure modes and effects
analyses (FMEAs), a full description of
system input signals and functions, and
details of the in-depth reviews that a
commenter stated took place to establish
the acceptability of implementing
MCAS through tailplane movement.
Another commenter asked for internal
objections by FAA employees to the
NPRM.
FAA response: In reviewing whether
a particular issue is an unsafe condition
that requires corrective action, the FAA
relies upon data provided by the
manufacturer, including the
manufacturer’s contractors and
suppliers, which they have designated
as proprietary.
The records submitted by the
manufacturer to show compliance with
FAA regulations consist of highly
technical data and proprietary
PO 00000
Frm 00020
Fmt 4701
Sfmt 4700
compliance methods that the
manufacturer developed specific to the
737 MAX design changes. The Trade
Secrets Act (TSA) prohibits the FAA
and its employees from disclosing
companies’ proprietary information. 18
U.S.C. 1905. The information is likewise
protected from disclosure under
Freedom of Information Act (FOIA)
Exemption 4, and would not be
available to members of the public
through a FOIA request for public
access. 5 U.S.C. 552(b)(4).
The FAA supports the public’s rights
to be reasonably informed of the basis
for agency rulemaking. This does not,
however, require putting interested
members of the public in a position to
reconstruct for themselves the
underlying technical analyses that are
based on proprietary data; rather, the
FAA has provided, as the law specifies,
‘‘either the terms or substance of the
proposed rule or a description of the
subjects and issues involved.’’ 5 U.S.C.
553. If the FAA were to disclose or force
the disclosure of manufacturers’
proprietary data, there is risk of a
chilling effect that would make U.S.
aviation less safe. Manufacturers could
become hesitant to provide the FAA
with fulsome design and manufacturing
information that best supports the FAA
in addressing potential unsafe
conditions, instead seeking to provide
only a bare minimum of information
required by 14 CFR 21.3 and 121.703.
FAA analysts would have difficulty
obtaining needed technical data, or such
details could be slow in forthcoming
during what are sometimes very urgent
analyses.
This particular NPRM was
accompanied by the service bulletins for
all of the design changes except for one,
and a nearly 100-page summary of
technical information in the
‘‘Preliminary Summary of the FAA’s
Review of the Boeing 737 MAX,’’ dated
August 3, 2020. This information fairly
apprised the public of the issues under
consideration in this rulemaking and
enabled informed responses, as
evidenced by the more than two
hundred submitted comments, many of
which were highly technical.
For example, the FAA received thirty
comments regarding the adequacy of
two AOA sensors on the 737 MAX, with
many suggesting that three sensors are
necessary to address the unsafe
condition. Some of these commenters
provided detailed engineering rationale,
which was possible based on generally
available knowledge of how AOA
sensors work; their reliability; and
general principles on system design,
system architecture, and system safety
analysis techniques. The information
E:\FR\FM\20NOR2.SGM
20NOR2
Federal Register / Vol. 85, No. 225 / Friday, November 20, 2020 / Rules and Regulations
that the FAA supplied thus enabled the
public to provide thoughtful comments
on the agency’s proposal. As another
example, regarding the new FCC
software, the NPRM provided a detailed
explanation of how the new MCAS
functions (as implemented by the new
FCC software), and how the FAA
proposed that those functions would
address the unsafe condition. Also, in
the ‘‘Preliminary Summary of the FAA’s
Review of the Boeing 737 MAX,’’ dated
August 3, 2020, the FAA explained the
safety standards that the agency applied
to the software, and how the agency
validated that the new software would
function as intended. Without the need
for underlying detail such as the actual
MCAS software code, which could not
be interpreted unless it is installed in
the airplane or simulator, the
information that the FAA supplied
enabled meaningful comments on the
software’s functions and how those
functions address the unsafe condition.
Regarding the request for internal
objections by FAA employees to the
NPRM, this final rule represents the
considered position of the FAA based
on the totality of the agency’s work.
khammond on DSKJM1Z7X2PROD with RULES2
3. Comments Regarding Inclusion of
Wiring Change in Proposed AD
Comment summary: Several
commenters noted that the proposed AD
would mandate wiring separation;
however, it was not clear to the
commenters how separating wiring
prevents the repeated nose-down trim
commands that this AD is intended to
correct. The Boeing service information
indicates that a short circuit between
the ‘‘Arm,’’ one of the Control signal
lines, and a 28 VDC source will cause
a stabilizer trim runaway. A commenter
noted that a continuous trim runaway
command is a different scenario from
repeated nose-down trim commands,
and stated that continuous trim
runaway should be addressed via an
AFM procedure. While the commenter
agreed that future production aircraft
should incorporate this corrective
action, the commenter did not find that
an AD mandating corrective action was
warranted.
FAA Response: As noted in the
NPRM, Boeing re-assessed the stabilizer
trim control system and identified areas
of non-compliance with applicable
regulations. The Boeing system safety
analysis for the stabilizer trim control
system assessed compliance of the
revised system (with wires separated).
Boeing and the FAA determined that
wire separation is needed on the Boeing
Model 737 MAX to bring the airplanes
into compliance with the FAA’s wire
VerDate Sep<11>2014
17:36 Nov 19, 2020
Jkt 253001
separation safety standards (14 CFR
25.1707).
Regarding the commenter’s statement
about continuous trim runaway, the
Runaway Stabilizer NNC required by
figure 3 to paragraph (h)(4) of this AD
is the AFM procedure to be used ‘‘[i]f
uncommanded stabilizer movement
occurs continuously or in a manner not
appropriate for flight conditions.’’
4. Comments Regarding Operational
Readiness Flight
Comment summary: Several
commenters, including Air China,
Ameco, and the UAE GCAA, had
questions about the operational
readiness flight required by paragraph
(m)(1) of this AD. They did not think the
‘‘Operational Readiness Flight’’ (ORF) is
sufficiently defined in Boeing Special
Attention Service Bulletin 737–00–
1028, July 20, 2020. They suggested that
Boeing publish a separate flight test
document for the 737 MAX ORF rather
than the profile in the service bulletin.
They asked whether an AMOC is
required if there is a deviation from the
ORF requirements in this AD. They
asked whether a subsequent ORF is
required if a fault is identified during
the ORF required by this AD.
FAA response: The requirements of
the ORF are intentionally brief and
concise and are specified in the service
bulletin. The requirements are to
achieve flaps-up flight at or above
20,000 feet above mean sea level (MSL).
If a flight achieves these two criteria, the
ORF is completed. There are no specific
test conditions or required maneuvers.
The requirement is written to allow
operators the flexibility to utilize their
own typical procedures and flight
profiles, provided they include flight
with the flaps up, at or above 20,000 feet
above MSL. The service bulletin
includes a suggested flight profile,
which an operator may choose to use.
The FAA does not anticipate the need
for AMOCs related to paragraph (m)(1)
of this AD due to the brevity of the
requirement.
If a fault is identified during the ORF,
a subsequent ORF is not required by this
AD; however, the operator should
resolve the discrepancy using standard
procedures, which may require a test
flight. Paragraph (m)(2) of this AD
requires resolving any mechanical
irregularities that occurred during the
ORF following the operator’s FAAapproved maintenance or inspection
program, as applicable.
5. Comments Regarding Necessity for
Flight Permit
Comment summary: A4A noted that
all Required for Compliance (RC) steps
PO 00000
Frm 00021
Fmt 4701
Sfmt 4700
74579
must be completed ‘‘before further
flight’’ (including the ORF in paragraph
(m) of the proposed AD) to fully address
the NPRM referenced unsafe condition.
A4A asked the FAA to clarify the
airworthiness of the aircraft prior to
completing the ORF.
FAA Response: The FAA did not
intend the reference to ‘‘before further
flight’’ in paragraph (m)(1) of this AD to
include the ORF. Therefore, the FAA
has revised paragraph (m)(1) of this AD
to require the ORF to be completed
‘‘before any other flight.’’ The FAA finds
that completion of the actions specified
in paragraphs (g) through (l) of this AD
is adequate to accomplish the ORF
safely. Ferry flights are permitted prior
to or after the ORF as stated in
paragraph (n) of this AD.
6. Comments Regarding Warranty
Coverage of Wiring Change Costs
Comment summary: A commenter
asserted that the cost of the horizontal
stabilizer wiring change would be borne
by the operators, and suggested that the
wiring change should be done at
Boeing’s expense.
FAA response: Boeing Service
Bulletin 737–27–1318, identified in the
NPRM as the appropriate source of
service information for the horizontal
stabilizer wiring change, states that
warranty remedies are available for
airplanes in warranty as of March 6,
2020. Although the NPRM provided all
costs, it also noted, ‘‘[a]ccording to the
manufacturer, some or all of the costs of
this proposed AD may be covered under
warranty, thereby reducing the cost
impact on affected operators.’’ No
change to this AD is necessary based on
this comment.
7. Comments Regarding Change to AOA
Sensor System Test Costs
Comment summary: Based on new
data, Boeing clarified and updated the
amount of time it will take to perform
the AOA sensor system test: 10 workhours instead of 40 work-hours. Boeing
noted that Boeing Special Attention
Service Bulletin 737–00–1028, dated
July 20, 2020 (the source of service
information identified in the NPRM for
this test), overstated the time required.
Boeing subsequently re-evaluated the
time it takes to do the test and
determined the 10-work-hour estimate
better reflects the actual time required to
do the AOA sensor system test. Boeing
reported this update in Information
Notice IN–737–00–1028–00–01.
FAA response: The FAA concurs with
this requested change to the work-hour
estimate for the reasons provided by the
commenter, and has updated the ‘‘Costs
E:\FR\FM\20NOR2.SGM
20NOR2
74580
Federal Register / Vol. 85, No. 225 / Friday, November 20, 2020 / Rules and Regulations
of Compliance’’ section in this final rule
accordingly.
khammond on DSKJM1Z7X2PROD with RULES2
N. Requests for Clarification of
Preamble Statements
Various commenters requested
clarification of preamble statements.
1. Comments Regarding Preamble
Changes From Boeing
Comment Summary: Request to
clarify purpose of AOA sensors:
Regarding the Proposed Design Changes
section, Boeing requested that the FAA
change ‘‘[t]he updated FCC software
would also compare the inputs from the
two sensors to detect a failed AOA
sensor’’ to ‘‘[t]he updated FCC software
would also compare the inputs from the
two sensors to detect a disagreement
between the AOA sensors.’’ Boeing
stated that this comment is intended to
add clarity and enhance the
completeness of the information
included in the NPRM. The software
compares two AOA inputs to determine
if they agree, within an appropriate
range, and if the STS should be in an
operative state.
Comment Summary: Request to
clarify conditions for multiple MCAS
activations: Regarding the Proposed
Design Changes section, Boeing
requested that the FAA change ‘‘[a]
subsequent activation of MCAS would
be possible only after the airplane
returns to a low AOA state, below the
threshold that would cause MCAS
activation’’ to ‘‘[a] subsequent activation
of MCAS would be possible only after
the airplane returns to a low AOA state,
below the threshold that would cause
MCAS activation, and then increases
above the activation threshold.’’ Boeing
stated that this comment is intended to
improve clarity and completeness, and
that the proposed language more fully
describes the conditions under which
multiple MCAS activations could occur.
The airplane must return to a low AOA
state, below the threshold that would
cause MCAS activation, and then
increase above the activation threshold.
Comment Summary: Request to
clarify purpose of AOA DISAGREE alert:
Regarding the Proposed Design Changes
section, Boeing requested that the FAA
change ‘‘[w]hile the lack of an AOA
DISAGREE alert is not an unsafe
condition itself, the FAA is proposing to
mandate this software update to restore
compliance with 14 CFR 25.1301 and
because the flightcrew procedures
mandated by this AD now rely on this
alert to guide flightcrew action’’ to
‘‘[w]hile the lack of an AOA DISAGREE
alert is not an unsafe condition itself,
the FAA is proposing to mandate this
software update to restore compliance
VerDate Sep<11>2014
17:36 Nov 19, 2020
Jkt 253001
with 14 CFR 25.1301 and because the
flightcrew procedures mandated by this
AD now reference the presence of this
alert.’’ Boeing stated that this comment
is included to add clarity and avoid
confusion. The AOA DISAGREE alert is
not relied upon to guide flightcrew
action; it is one of several flight deck
indications that may alert the flightcrew
of an unreliable airspeed event. Due to
those integrated flight deck effects, the
flightcrew should execute the unannunciated Airspeed Unreliable
procedure.
Comment Summary: Request for
consistent terminology of non-normal
procedures: Regarding the Proposed
Design Changes section, Boeing
requested that the FAA change ‘‘[t]o
facilitate the flightcrew’s ability to
recognize and respond to undesired
horizontal stabilizer movement and the
effects of a potential AOA sensor failure,
the FAA proposes to mandate revising
and adding certain operating procedures
(checklists) of the AFM used by the
flightcrew for the 737 MAX’’ to ‘‘[t]o
facilitate the flightcrew’s ability to
recognize and respond to undesired
horizontal stabilizer movement and the
effects of a potential AOA sensor failure,
the FAA proposes to mandate revising
and adding certain non-normal
procedures (checklists) of the AFM used
by the flightcrew for the 737 MAX.’’
Boeing stated that this comment is
intended to clarify and enhance
consistency in the way the NPRM refers
to procedures found in the AFM. The
referenced procedures are technically
referred to as ‘‘non-normal procedures’’
and the NPRM uses the ‘‘non-normal
procedure’’ terminology in the
subsequent sentences. This change
simply makes the terminology
consistent.
Comment Summary: Request to
clarify certain Quick Reference
Handbook (QRH) provisions: Regarding
footnote 15, in the Background section,
Boeing requested that the FAA change
‘‘[a]ll of the checklists that the FAA
proposes to revise or add to the AFM are
already part of Boeing’s QRH, for the
737 MAX (except for the IAS Disagree
checklist, which is new to both the AFM
and the QRH)’’ to ‘‘[a]ll of the checklists
that the FAA proposes to revise or add
to the AFM are already part of Boeing’s
Quick Reference Handbook, or QRH, for
the 737 MAX.’’ Boeing stated that this
comment provides clarification. The
IAS DISAGREE non-normal checklist is
not new to the QRH.
Comment Summary: Request to
clarify revised Runaway Stabilizer
checklist: Regarding the Proposed
Design Changes section, Boeing
requested that the FAA change
PO 00000
Frm 00022
Fmt 4701
Sfmt 4700
‘‘[f]inally, the checklist would be
revised to add a reference item to
manually trim the horizontal stabilizer
for pitch control, and note that a twopilot effort may be used to correct an
out-of-trim condition’’ to ‘‘[f]inally, the
checklist would be revised to add a
reference item to not reengage the
autopilot or autothrottle, note that a
two-pilot effort may be used to correct
an out-of-trim condition, and note that
reducing airspeeds will reduce the effort
needed to manually trim the horizontal
stabilizer for pitch control.’’ Boeing
stated that this comment is included to
add clarity and avoid confusion. The
existing checklist directs the flightcrew
to manually trim the horizontal
stabilizer. The revised checklist directs
the flightcrew to not re-engage the
autopilot or autothrottle and provides
enhanced guidance that reducing
airspeeds reduces the effort needed to
manually trim.
Comment Summary: Request to
clarify conditions for AOA Disagree
procedure: Regarding the Proposed
Design Changes section, Boeing
requested that the FAA change
‘‘[t]herefore, this proposed checklist
would be used when there is an
indication, such as an AOA DISAGREE
alert, that the airplane’s left and right
AOA vanes disagree’’ to ‘‘[t]herefore,
this proposed checklist would be used
when there is an AOA DISAGREE alert,
which indicates that the airplane’s left
and right AOA vanes disagree.’’ Boeing
stated that this comment is included to
add clarity and avoid confusion. The
current wording may be interpreted to
suggest that there are multiple reasons
to use the AOA Disagree non-normal
procedure. However, the only reason the
flightcrew would perform the AOA
Disagree procedure is if the AOA
DISAGREE alert is annunciated.
Comment Summary: Request to
clarify conditions for certain checklist
steps: Regarding the Proposed Design
Changes section, Boeing requested that
the FAA change ‘‘[t]he checklist would
also provide additional steps for the
flightcrew to subsequently complete for
the descent, approach, and landing
phases of flight’’ to ‘‘[i]f IAS DISAGREE
is not shown, the checklist would also
provide additional steps for the
flightcrew to subsequently complete the
descent, approach, and landing phases
of flight.’’ Boeing stated that this
comment is intended to improve clarity.
The steps indicated are only executed
by the crew if IAS DISAGREE is not
present.
FAA response: The FAA agrees with
the foregoing assertions and Boeing’s
rationale for its proposed changes.
However, because the proposed changes
E:\FR\FM\20NOR2.SGM
20NOR2
Federal Register / Vol. 85, No. 225 / Friday, November 20, 2020 / Rules and Regulations
would not affect any requirement of this
AD, no change to this AD is necessary
based on this comment.
khammond on DSKJM1Z7X2PROD with RULES2
2. Comments Regarding Credit for MEL
Provisions
Comment summary: Air China and
Ameco requested that the FAA revise
paragraph (i) of the proposed AD to state
that the incorporation of FAA 737 MAX
MMEL Revision 2, dated April 10, 2020,
into the operator’s existing MEL would
show compliance with the requirements
of paragraph (i) of the proposed AD. The
commenter also recommended revising
paragraph (o) of the proposed AD to
provide credit for the actions specified
in paragraph (i) of the proposed AD, if
Revision 2 of the MMEL was
incorporated into the operator’s existing
MEL before the effective date of the AD.
FAA response: Since operators are not
required to have an MEL, the FAA
cannot revise paragraph (i) of this AD to
directly require operators to incorporate
Revision 2 of the MMEL. Paragraph (i)
requires that an operator update their
MEL if they want to use it. The FAA
agrees with the intent of the request for
credit for incorporating Revision 2 of
the MMEL before the effective date of
this AD. Paragraph (f) of this AD
requires that operators ‘‘comply with
this AD . . . unless already done.’’
Therefore, in light of that provision, no
change to this AD is necessary regarding
these requests.
3. Comments Regarding Service
Information: Boeing Special Attention
Service Bulletin 737–27–1318
Comment summary: Air China,
Ameco, Boeing, A4A, and the Ethiopian
Airlines Group requested that paragraph
(k) of the proposed AD refer to revised
service information for the horizontal
stabilizer trim wire bundle routing
change. (The NPRM referred to Boeing
Special Attention Service Bulletin 737–
27–1318, Revision 1, dated June 24,
2020, as the appropriate source of
service information for this action, and
provided credit for Boeing Special
Attention Service Bulletin 737–27–
1318, dated June 10, 2020.)
The commenters requested credit for
the prior accomplishment of previous
revisions of this service information, if
certain Installation Deviation Records
(IDRs) identified in Boeing MOM–
MOM–20–0608–01B(R3), dated
November 3, 2020, have been
incorporated. Boeing stated that the
FAA and Boeing reviewed the IDRs that
were issued to operators and
maintenance repair organizations that
completed the actions specified in
Revision 1 of the service information,
and determined that certain IDRs
VerDate Sep<11>2014
17:36 Nov 19, 2020
Jkt 253001
addressed installation issues identified
in Revision 1 of the service information
that needed to be addressed to ensure
proper incorporation of the changes.
A4A requested that the FAA also
allow later FAA-approved revisions of
this service information.
FAA response: Boeing Special
Attention Service Bulletin 737–27–
1318, Revision 2, dated November 10,
2020, was issued primarily to identify
the IDRs that were issued to ensure
proper incorporation of changes that
were made in accordance with Revision
1 of the service information. As
previously explained in the ‘‘Differences
from the NPRM’’ section, the FAA is
requiring Revision 2 for the actions
required by paragraph (k) of this AD.
The FAA further agrees to provide
credit for the original and Revision 1 of
this service information, provided the
referenced 14 IDRs have been
incorporated. The FAA also finds that
incorporation of certain FAA-approved
Boeing IDRs is acceptable in lieu of the
corresponding RC step identified in the
service information. The FAA has
revised paragraphs (k) and (o)
accordingly in this AD. The IDRs
identified in Revision 2 of the service
bulletin include an additional IDR that
was not identified in Boeing MultiOperator Message MOM–MOM–20–
0608–01B(R3), dated November 3, 2020;
this AD therefore does not refer to the
MOM since it is incomplete.
Regarding the request to allow use of
later-approved service information, an
AD may not refer to any document that
does not yet exist. To allow operators to
use later revisions of the referenced
document (issued after publication of
the AD), either the FAA must revise the
AD to refer to specific later revisions, or
operators or the manufacturer must
request approval to use later revisions as
an AMOC for the AD. The FAA has
therefore not changed this AD regarding
this issue.
4. Comments Regarding Service
Information: Boeing Special Attention
Service Bulletin 737–31–1860
Comment summary: Boeing requested
that the FAA refer to Boeing Special
Attention Service Bulletin 737–31–
1860, Revision 1, dated July 2, 2020, for
installing/verifying MDS software and
removing INOP markers, as specified in
paragraph (j) of the proposed AD. (The
proposed AD referred to Boeing Special
Attention Service Bulletin 737–31–
1860, dated June 12, 2020, as the
appropriate source of service
information for these actions, and also
the source of the applicability
information in paragraph (c) of the
proposed AD.) Boeing stated that
PO 00000
Frm 00023
Fmt 4701
Sfmt 4700
74581
allowing use of either version would
enhance the completeness of the service
information by providing up-to-date
information in Revision 1, as well as
credit for the original issue.
FAA response: The FAA finds that the
requested action would enhance the
completeness of the service information,
and leaves the effectivity and required
actions unchanged. Therefore the FAA
has revised paragraphs (c), (j), and (o) of
this AD accordingly.
5. Comments Regarding Service
Information: Boeing Alert Requirements
Bulletin 737–22A1342 RB
Comment summary: Paragraph (g) of
the proposed AD would require
installing new FCC OPS software.
Although no specific compliance
method was provided, the proposed AD
referred to AMM 22–11–33 as a source
of guidance for the service information.
Ethiopian Airlines Group reported that
it was notified by Boeing of the release
of relevant service information for this
software installation: Service Bulletin
737–22A1342. Ethiopian requested that
the FAA consider this service
information as a method of compliance
for the proposed FCC OPS software.
FAA response: The FAA has reviewed
Boeing Alert Requirements Bulletin
737–22A1342 RB, dated November 17,
2020, and determined that it is an
appropriate source of service
information for the FCC OPS software
installation. The FAA has revised
paragraph (g) of this AD to add this
service information as a method of
compliance.
6. Comments Regarding Effects
Contributing to Flightcrew Workload
Comment summary: The NPRM
preamble stated that following the Lion
Air Flight 610 accident, data from the
flight data recorder indicated that a
single erroneously high-AOA sensor
input to the flight control system while
the flaps are retracted can cause
repeated airplane nose-down trim of the
horizontal stabilizer and multiple flight
deck effects, including stall warning
activation, airspeed disagree alert, and
altitude disagree alert, and ‘‘may affect
the flightcrew’s ability to accomplish
continued safe flight and landing.’’
Boeing commented that these effects
instead should be characterized as
‘‘contributing factors to crew workload.’’
Boeing said that its comment was
intended to provide a more specific
description of the way in which stall
warning activation, an airspeed disagree
alert, and an altitude disagree alert may
affect the flightcrew. Boeing reported
that it has shown, and the FAA has
found, that the effects of stall warning
E:\FR\FM\20NOR2.SGM
20NOR2
74582
Federal Register / Vol. 85, No. 225 / Friday, November 20, 2020 / Rules and Regulations
activation and airspeed/altitude
disagree alerts specifically affect
flightcrew workload, an important factor
that can affect continued safe flight and
landing. Boeing added that flightcrew
workload has been considered and
accounted for in the development of the
software update and non-normal
procedures described in the NPRM.
FAA response: The referenced flight
deck effects can contribute to the
flightcrew workload, but the FAA finds
that the most adverse flight deck effect
in the Lion Air 610 accident was a flight
control problem that affected the
flightcrew’s ability to accomplish
continued safe flight and landing.
Because the proposed changes would
not affect any requirement of this AD,
no change to this AD is necessary based
on this comment.
O. Additional Comments Unrelated to
the Unsafe Condition
khammond on DSKJM1Z7X2PROD with RULES2
1. Comments Regarding Removal of 737
MAX Airplanes From Service
Comment summary: Multiple
commenters requested that the FAA
prevent the 737 MAX from reentering
service. Some asked that the FAA do so
by removing the 737 MAX from the
Boeing 737 Type Certificate; others
requested that the FAA permanently
prohibit the airplane’s operation.
The commenters expressed concern
for the continued safety of Model 737
MAX airplanes. Some of these
commenters expressed concern about a
design that they characterized as old,
unsafe, or unstable, with inferior
systems and an undue reliance on
electronics and automated systems.
Some commenters questioned the effect
on pilot workload of complex
procedures and multiple checklists.
Other commenters contended that the
MAX certification process was tainted
by a lack of transparency, reliance on
self-certification, a rush to complete
certification, and certification decisions
that prioritized profit, cost reduction,
and expedience over safety.
FAA response: The FAA finds that the
requirements set forth in this AD
appropriately address the unsafe
condition and that upon completion of
the mandated requirements, the 737
MAX airplane meets FAA safety
standards. The FAA acknowledges all of
the commenters’ safety concerns, and
those concerns align with the FAA’s
mission of ensuring safety in air
commerce. However, the FAA bases its
decisions on data, and because the
corrective actions the FAA is mandating
appropriately address the identified
unsafe condition, the FAA lacks a
VerDate Sep<11>2014
17:36 Nov 19, 2020
Jkt 253001
factual basis to mandate that this
airplane be permanently grounded.
2. Comments Regarding Assessment of
Other Users of AOA Data
Comment summary: Ethiopian
Airlines Group noted that the proposed
AD stated that MCAS logic that was
dependent on a single AOA sensor
input will be changed to using two AOA
inputs. The commenter asked about
other users of AOA data, either as a
single input user or a dual input user,
and whether the FAA can confirm the
change to MCAS to use two AOA inputs
does not affect other users requiring
only one AOA input.
FAA response: During the
certification of the new MCAS, Boeing
and the FAA scrutinized all users of
AOA data and considered normal and
failure conditions. There is no effect on
other users of AOA data. Other users of
AOA data are compliant and safe.
3. Comments Not Related to the Unsafe
Condition Addressed by This AD
The FAA received a variety of general
comments and allegations related to the
competence, ethics, motives, and
resources of the agency, the
manufacturer, and their component
organizations such as the organization
designation authorization (ODA) and
the FAA Boeing Aviation Safety
Oversight Office. These comments came
from individuals and organizations that
included the Families of Ethiopian
Airlines Flight 302, Aerospace Safety
and Security, Inc., Aerospace Safety
Research Institute, Inc., AFA–CWA,
Allied Pilots Association, BALPA,
Ethiopian Airlines Group, and Flyers
Rights. These comments are unrelated to
the particular unsafe condition and
corrective action, and therefore are not
addressed here.
The FAA also received a variety of
comments related to other potential
safety issues on the 737 MAX. The
subjects of these comments include the
airplane’s susceptibility to high
intensity radiated field, protection of the
airplane’s rudder cable, the reliability of
the airplane’s auto speedbrake system,
engine bonding issues, electronic flight
bags, slat track assemblies, the
airplane’s refueling system, the
auxiliary power unit (APU) fuel tank
float switch, the Landing Attitude
Modifier, the airplane’s fly-by-wire
spoiler system, and the possibility of
foreign object debris. These issues are
unrelated to the particular unsafe
condition that this AD addresses and
therefore are not addressed here.
The FAA also received a variety of
comments related to proposed solutions
other than those proposed in this
PO 00000
Frm 00024
Fmt 4701
Sfmt 4700
rulemaking. These include limiting the
737 MAX’s overwater operation;
converting all 737 MAX airplanes to
cargo airplanes; using the Boeing Model
757 instead; allowing passengers booked
on this airplane to change flights;
thoroughly redesigning the airplane’s
flight control surfaces; increasing engine
power rather than decreasing pitch;
limiting airplane nose up and installing
an Alpha floor design used on Airbus
airplanes; requiring certain data to be
transmitted from the airplane mid-flight;
requiring certain parameters to be
recorded such as the status of manual
electric trim switches; constraining the
flight envelope using control laws or
mechanical means; and changing the
airplane’s configuration. Some
commenters also suggested that the FAA
ask the U.S. Congress to increase the
agency’s budget and contract out its
functions. These proposed solutions are
unrelated to the corrective actions that
were proposed in this rulemaking and
therefore will not be addressed here.
The FAA received a variety of
comments and suggestions, including
from the Families of Ethiopian Airlines
Flight 302, related to other airplane
models, and requests that the FAA
review the safety of those other
airplanes and future airplanes. The FAA
is applying lessons learned on the 737
MAX to current and future FAA
certifications and continued operational
safety processes. However, these
comments are unrelated to the unsafe
condition addressed by this AD for the
737 MAX, and therefore will not be
addressed here.
The FAA received a variety of
comments, including from the Families
of Ethiopian Airlines Flight 302 and the
Allied Pilots Association, related to the
adequacy of the regulations that govern
how the FAA processes applications,
such as 14 CFR part 21 and 21.101 in
particular, and the design standards in
14 CFR part 25 such as 25.1309 and
25.1322, and how the FAA applies
them, such as in AC 21.101 and AC
25.1329. These comments included 13
requests from BALPA for regulatory and
other oversight changes applicable to
future aircraft models by the FAA and
other authorities. The FAA’s regulatory
requirements are promulgated via
notice-and-comment rulemaking as
required by the Administrative
Procedure Act (APA), and the public
can petition for rulemaking at https://
www.faa.gov/regulations_policies/
rulemaking/petition/.
The FAA received several comments,
including from the Families of
Ethiopian Airlines Flight 302, to
improve its processes and oversight,
such as those for approving proposed
E:\FR\FM\20NOR2.SGM
20NOR2
khammond on DSKJM1Z7X2PROD with RULES2
Federal Register / Vol. 85, No. 225 / Friday, November 20, 2020 / Rules and Regulations
designs, overseeing manufacturers
(including conducting audits),
overseeing the Boeing ODA and other
designees including ensuring freedom
from undue pressure, and overseeing all
aspects of airline operations including
maintenance practices and repair
facilities. The FAA appreciates and
considers all such input; however, it is
outside the scope of this particular
rulemaking.
The FAA received requests, including
from the Allied Pilots Association,
regarding how the FAA should treat
alternative methods of compliance,
known as AMOCs. The FAA
acknowledges the commenters’ concern;
however, it is premature for the FAA to
limit or foreclose the methods by which
an applicant can show compliance with
this AD.
The FAA also received requests that
the agency create additional data for
public review. These included a request
for a comparative analysis of the
difference in stability and control
between the subject airplane and other
airplane models. They also included a
request for in-depth reviews to establish
the acceptability of implementing
MCAS through tailplane movement. The
creation of such additional information
is not necessary to find compliance with
FAA regulations, or to find that the
unsafe condition has been addressed.
The FAA also received a request from
the Families of Ethiopian Airlines Flight
302 to commission a new independent
review board to prepare findings.
The FAA commissioned an
independent review board, called the
Technical Advisory Board (TAB). The
TAB is an independent team of experts
that evaluated the design of the new
MCAS. The TAB included FAA
certification specialists and chief
scientific and technical advisors not
involved in the original 737 MAX
certification program, and subject matter
experts from the U.S. Air Force, the
Volpe National Transportation Systems
Center, and the National Aeronautics
and Space Administration. The TAB
findings are summarized in the
‘‘Summary of the FAA’s Review of the
Boeing 737 MAX,’’ which is posted in
Docket No. FAA–2020–0686.
The FAA also received comments that
were out of scope for other reasons,
such as doubting the technical ability of
the public to comment on this proposal.
VerDate Sep<11>2014
17:36 Nov 19, 2020
Jkt 253001
Such comments are not being
addressed.
Commenters asked how the design
changes to correct this unsafe condition
would be distributed to and approved
by the CAAs and implemented by
operators worldwide. The FAA, as the
airworthiness authority for the State of
Design for these airplanes, is obligated
by ICAO Annex 8 to provide Mandatory
Continued Airworthiness Information to
CAAs of other countries.14 The FAA
will provide the AD to those authorities,
and ICAO Annex 8 requires them to take
appropriate action in response.
Therefore, the FAA expects that foreign
civil aviation authorities will adopt
similar requirements to those mandated
by this AD, and that foreign operators
would then comply with those
requirements.
Conclusion
The FAA reviewed the relevant data,
considered the comments received, and
determined that air safety and the
public interest require adopting this AD
with the changes described previously,
and minor editorial changes. The FAA
has determined that these minor
changes:
• Are consistent with the intent that
was proposed in the NPRM for
addressing the unsafe condition; and
• Do not add any additional burden
upon the public than was already
proposed in the NPRM.
The FAA also determined that these
changes will not increase the economic
burden on any operator or increase the
scope of this AD.
Related Service Information Under 1
CFR Part 51
The FAA reviewed and approved the
following service information.
• Boeing Alert Requirements Bulletin
737–22A1342 RB, dated November 17,
2020, describes procedures for
installation of FCC OPS software on
FCC A and FCC B, a software
installation verification, and corrective
actions.
• Boeing Special Attention Service
Bulletin 737–31–1860, Revision 1, dated
July 2, 2020, describes procedures for
installation of MDS software, a software
installation verification and corrective
actions, and removal of certain INOP
markers on the EFIS control panels.
14 https://www.icao.int/safety/airnavigation/
Pages/nationality.aspx.
PO 00000
Frm 00025
Fmt 4701
Sfmt 4700
74583
• Boeing Special Attention Service
Bulletin 737–27–1318, Revision 2, dated
November 10, 2020, describes
procedures for changing of the
horizontal stabilizer trim wire routing
installations.
• Boeing Special Attention Service
Bulletin 737–00–1028, dated July 20,
2020, describes procedures for an AOA
sensor system test and an operational
readiness flight.
This service information is reasonably
available because the information is
posted in the docket and because the
interested parties otherwise have access
to it through their normal course of
business or by the means identified in
the ADDRESSES section.
Effective Date
Section 553(d) of the APA (5 U.S.C.)
generally requires publication of a rule
not less than 30 days before its effective
date. However, section 553(d)
authorizes agencies to make rules
effective in less than thirty days, upon
a finding of good cause. Due to the
relationship between the Lion Air
accident on October 29, 2018, and the
Ethiopian Airlines accident on March
10, 2019, the FAA issued an Emergency
Order of Prohibition on March 13, 2019,
generally prohibiting the operation of
737 MAX airplanes subject to this AD.
This AD now identifies the unsafe
condition in the 737 MAX and
mandates corrective actions to correct
the unsafe condition so that general
operations may resume. With the
publication of this AD, the Emergency
Order is no longer necessary.
Accordingly, the FAA is rescinding the
Emergency Order contemporaneously
with publication of this final rule. These
actions create the opportunity for
operators to safely return the 737 MAX
to service, following a fleet-wide
grounding lasting over twenty months.
Therefore, the FAA finds that good
cause exists pursuant to 5 U.S.C. 553(d)
for making this amendment
immediately effective to provide relief
from the grounding restriction as
operators take the required actions to
address the unsafe condition.
Costs of Compliance
The FAA estimates that this AD
affects 72 airplanes of U.S. registry. The
agency estimates the following costs to
comply with this AD:
E:\FR\FM\20NOR2.SGM
20NOR2
74584
Federal Register / Vol. 85, No. 225 / Friday, November 20, 2020 / Rules and Regulations
ESTIMATED COSTS
Labor cost
Parts cost
Cost per product
FCC OPS installation and verification ..
AFM revisions .......................................
MDS installation and verification, INOP
marker removal.
Stabilizer wiring change ........................
1 work-hour × $85 per hour = $85 ......
1 work-hour × $85 per hour = $85 ......
1 work-hour × $85 per hour = $85 ......
$0 ..........................
$0 ..........................
$0 ..........................
$85 ........................
$85 ........................
$85 ........................
$6,120.
$6,120.
$6,120.
Up to 79 work-hours × $85 per hour =
Up to $6,715.
10 work-hours × $85 per hour = $850
Up to $3,790 .........
Up to $10,505 .......
Up to $756,360.
$0 ..........................
$850 ......................
$61,200.
AOA sensor system test .......................
The FAA has received no definitive
data that would enable the agency to
provide cost estimates for the
operational readiness flight specified in
this AD.
Operators that have a MEL and choose
to dispatch an airplane with an
inoperative flight control system
affected by this AD would be required
to incorporate certain provisions into
the operator’s existing FAA-approved
MEL. The FAA has determined that
revising the operator’s existing FAAapproved MEL takes an average of 90
work-hours per operator, although the
agency recognizes that this number may
vary from operator to operator. Since
operators incorporate MEL changes for
their affected fleet(s), the FAA has
determined that a per-operator estimate
is more accurate than a per-airplane
estimate. Therefore, the FAA estimates
the average total cost per operator to be
$7,650 (90 work-hours × $85 per workhour).
According to the manufacturer, some
or all of the costs of this AD may be
covered under warranty, thereby
reducing the cost impact on affected
operators.
Authority for This Rulemaking
khammond on DSKJM1Z7X2PROD with RULES2
Cost on U.S.
operators
Action
Title 49 of the United States Code
specifies the FAA’s authority to issue
rules on aviation safety. Subtitle I,
Section 106, describes the authority of
the FAA Administrator. Subtitle VII,
Aviation Programs, describes in more
detail the scope of the Agency’s
authority.
The FAA is issuing this rulemaking
under the authority described in
Subtitle VII, Part A, Subpart III, Section
44701, General requirements. Under
that section, Congress charges the FAA
with promoting safe flight of civil
aircraft in air commerce by prescribing
regulations for practices, methods, and
procedures the Administrator finds
necessary for safety in air commerce.
This regulation is within the scope of
that authority because it addresses an
unsafe condition that is likely to exist or
develop on products identified in this
rulemaking action.
VerDate Sep<11>2014
17:36 Nov 19, 2020
Jkt 253001
Regulatory Findings
The FAA has determined that this AD
will not have federalism implications
under Executive Order 13132. This AD
will not have a substantial direct effect
on the States, on the relationship
between the national government and
the States, or on the distribution of
power and responsibilities among the
various levels of government.
For the reasons discussed above, I
certify that this AD:
(1) Is not a ‘‘significant regulatory
action’’ under Executive Order 12866,
(2) Will not affect intrastate aviation
in Alaska, and
(3) Will not have a significant
economic impact, positive or negative,
on a substantial number of small entities
under the criteria of the Regulatory
Flexibility Act.
List of Subjects in 14 CFR Part 39
Air transportation, Aircraft, Aviation
safety, Incorporation by reference,
Safety.
Adoption of the Amendment
Accordingly, under the authority
delegated to me by the Administrator,
the FAA amends 14 CFR part 39 as
follows:
PART 39—AIRWORTHINESS
DIRECTIVES
1. The authority citation for part 39
continues to read as follows:
■
Authority: 49 U.S.C. 106(g), 40113, 44701.
§ 39.13
[Amended]
2. The FAA amends § 39.13 by:
a. Removing Airworthiness Directive
(AD) 2018–23–51, Amendment 39–
19512 (83 FR 62697, December 6, 2018;
corrected December 11, 2018 (83 FR
63561)), and
■ b. Adding the following new AD:
■
■
2020–24–02 The Boeing Company:
Amendment 39–21332; Docket No.
FAA–2020–0686; Product Identifier
2019–NM–035–AD.
(a) Effective Date
This AD is effective November 20, 2020.
PO 00000
Frm 00026
Fmt 4701
Sfmt 4700
(b) Affected ADs
This AD replaces AD 2018–23–51,
Amendment 39–19512 (83 FR 62697,
December 6, 2018; corrected December 11,
2018 (83 FR 63561)) (‘‘AD 2018–23–51’’).
(c) Applicability
This AD applies to The Boeing Company
Model 737–8 and 737–9 airplanes,
certificated in any category, as identified in
Boeing Special Attention Service Bulletin
737–31–1860, Revision 1, dated July 2, 2020.
(d) Subject
Air Transport Association (ATA) of
America Code 22, Auto flight; 27, Flight
controls; and 31, Indicating/recording
systems.
(e) Unsafe Condition
This AD was prompted by the potential for
a single erroneously high angle of attack
(AOA) sensor input received by the flight
control system to result in repeated airplane
nose-down trim of the horizontal stabilizer,
which, in combination with multiple flight
deck effects, could affect the flightcrew’s
ability to accomplish continued safe flight
and landing.
(f) Compliance
Comply with this AD within the
compliance times specified, unless already
done.
(g) Installation/Verification of Flight Control
Computer (FCC) Operational Program
Software (OPS)
Before further flight, install FCC OPS
software version P12.1.2, part number (P/N)
2274–COL–AC2–26, or later-approved
software versions, on FCC A and FCC B, and
do a software installation verification. During
the installation verification, if the approved
software part number is not shown as being
installed on FCC A and FCC B, before further
flight, do corrective actions until the
approved software part number is installed
on FCC A and FCC B. Later-approved
software versions are only those Boeing
software versions that are approved as a
replacement for the applicable software, and
are approved as part of the type design by the
FAA after the effective date of this AD.
Accomplishment of all applicable actions
identified as ‘‘RC’’ (required for compliance)
in, and in accordance with, the
Accomplishment Instructions of Boeing Alert
Requirements Bulletin 737–22A1342 RB,
dated November 17, 2020, is acceptable for
compliance with the requirements of this
paragraph.
E:\FR\FM\20NOR2.SGM
20NOR2
Federal Register / Vol. 85, No. 225 / Friday, November 20, 2020 / Rules and Regulations
Boeing Alert Requirements Bulletin 737–
22A1342 RB, dated November 17, 2020.
(h) Airplane Flight Manual (AFM) Revisions
Note 2 to paragraph (g): Guidance for
accomplishing the actions required by
paragraph (g) can also be found in Boeing
Alert Service Bulletin 737–22A1342, dated
November 17, 2020, which is referred to in
Before further flight, revise the existing
AFM to include the changes specified in
paragraphs (h)(1) through (10) of this AD.
Revising the existing AFM to include the
changes specified in paragraphs (h)(2)
through (10) of this AD may be done by
inserting a copy of figure 1 to paragraph
(3) In the Operating Procedures chapter,
replace the existing Airspeed Unreliable
paragraph with the information in figure 2 to
paragraph (h)(3) of this AD.
VerDate Sep<11>2014
17:36 Nov 19, 2020
Jkt 253001
PO 00000
Frm 00027
Fmt 4701
Sfmt 4700
(h)(2) through figure 9 to paragraph (h)(10)
into the existing AFM.
(1) In the Certificate Limitations and
Operating Procedures chapters, remove the
information identified as ‘‘Required by AD
2018–23–51.’’
(2) In the Operating Procedures chapter,
revise the General paragraph to include the
information in figure 1 to paragraph (h)(2) of
this AD.
BILLING CODE 4910–13–P
E:\FR\FM\20NOR2.SGM
20NOR2
ER20NO20.031
khammond on DSKJM1Z7X2PROD with RULES2
Note 1 to paragraph (g): Guidance for
doing the installation and installation
verification of the FCC OPS software can be
found in Boeing 737–7/8/8200/9/10 Aircraft
Maintenance Manual (AMM), Section 22–11–
33.
74585
VerDate Sep<11>2014
Federal Register / Vol. 85, No. 225 / Friday, November 20, 2020 / Rules and Regulations
17:36 Nov 19, 2020
Jkt 253001
PO 00000
Frm 00028
Fmt 4701
Sfmt 4725
E:\FR\FM\20NOR2.SGM
20NOR2
ER20NO20.032
khammond on DSKJM1Z7X2PROD with RULES2
74586
Federal Register / Vol. 85, No. 225 / Friday, November 20, 2020 / Rules and Regulations
VerDate Sep<11>2014
17:36 Nov 19, 2020
Jkt 253001
paragraph with the information in figure 3 to
paragraph (h)(4) of this AD.
PO 00000
Frm 00029
Fmt 4701
Sfmt 4700
E:\FR\FM\20NOR2.SGM
20NOR2
ER20NO20.033
khammond on DSKJM1Z7X2PROD with RULES2
(4) In the Operating Procedures chapter,
replace the existing Runaway Stabilizer
74587
Federal Register / Vol. 85, No. 225 / Friday, November 20, 2020 / Rules and Regulations
khammond on DSKJM1Z7X2PROD with RULES2
(5) In the Operating Procedures chapter,
replace the existing Stabilizer Trim
VerDate Sep<11>2014
17:36 Nov 19, 2020
Jkt 253001
Inoperative paragraph with the information
in figure 4 to paragraph (h)(5) of this AD.
PO 00000
Frm 00030
Fmt 4701
Sfmt 4700
E:\FR\FM\20NOR2.SGM
20NOR2
ER20NO20.034
74588
Federal Register / Vol. 85, No. 225 / Friday, November 20, 2020 / Rules and Regulations
74589
(6) In the Operating Procedures chapter,
add the information in figure 5 to paragraph
(h)(6) of this AD.
ER20NO20.036
VerDate Sep<11>2014
17:36 Nov 19, 2020
Jkt 253001
PO 00000
Frm 00031
Fmt 4701
Sfmt 4700
E:\FR\FM\20NOR2.SGM
20NOR2
ER20NO20.035
khammond on DSKJM1Z7X2PROD with RULES2
(7) In the Operating Procedures chapter,
add the information in figure 6 to paragraph
(h)(7) of this AD.
74590
Federal Register / Vol. 85, No. 225 / Friday, November 20, 2020 / Rules and Regulations
(8) In the Operating Procedures chapter,
add the information in figure 7 to paragraph
(h)(8) of this AD.
ER20NO20.038
VerDate Sep<11>2014
17:36 Nov 19, 2020
Jkt 253001
PO 00000
Frm 00032
Fmt 4701
Sfmt 4700
E:\FR\FM\20NOR2.SGM
20NOR2
ER20NO20.037
khammond on DSKJM1Z7X2PROD with RULES2
(9) In the Operating Procedures chapter,
add the information in figure 8 to paragraph
(h)(9) of this AD.
Federal Register / Vol. 85, No. 225 / Friday, November 20, 2020 / Rules and Regulations
74591
(10) In the Operating Procedures chapter,
add the information in figure 9 to paragraph
(h)(10) of this AD.
ER20NO20.040
modified by this AD are inoperative, an
airplane may be operated (dispatched) only
if the provisions specified in figure 10 to
paragraph (i) of this AD are incorporated into
the operator’s existing FAA-approved MEL.
VerDate Sep<11>2014
17:36 Nov 19, 2020
Jkt 253001
PO 00000
Frm 00033
Fmt 4701
Sfmt 4700
E:\FR\FM\20NOR2.SGM
20NOR2
ER20NO20.039
khammond on DSKJM1Z7X2PROD with RULES2
(i) Minimum Equipment List (MEL)
Provisions for Inoperative Flight Control
System Functions
In the event that the airplane functions
associated with the flight control system as
Federal Register / Vol. 85, No. 225 / Friday, November 20, 2020 / Rules and Regulations
Note 3 to paragraph (i): The MEL
provisions specified in figure 10 to paragraph
(i) of this AD correspond to Master Minimum
Equipment List (MMEL) items 22–10–01B,
22–10–02, 22–10–03, 22–11–01, 22–11–02,
22–11–05–02B, 22–11–06–02B, 22–11–08–
01A, 22–11–08–01B, 22–11–10A, 22–11–10B,
and 27–41–01, in the existing FAA-approved
Boeing 737 MAX B–737–8/–9 MMEL,
Revision 2, dated April 10, 2020, which can
be found on the Flight Standards Information
Management System (FSIMS) website,
https://fsims.faa.gov/PICResults.aspx
?mode=Publication&doctype=MME
LByModel.
(j) Installation/Verification of MAX Display
System (MDS) Software, Removal of INOP
Markers
khammond on DSKJM1Z7X2PROD with RULES2
Before further flight, do all applicable
actions identified as ‘‘RC’’ in, and in
accordance with, the Accomplishment
Instructions of Boeing Special Attention
Service Bulletin 737–31–1860, Revision 1,
dated July 2, 2020.
(k) Horizontal Stabilizer Trim Wire Bundle
Routing Change
Before further flight, do all applicable
actions identified as ‘‘RC’’ in, and in
accordance with, the Accomplishment
Instructions of Boeing Special Attention
Service Bulletin 737–27–1318, Revision 2,
dated November 10, 2020.
VerDate Sep<11>2014
17:36 Nov 19, 2020
Jkt 253001
(l) AOA Sensor System Test
Before further flight, do all applicable
actions identified as ‘‘RC’’ for the ‘‘Angle of
Attack (AOA) Sensor System Test’’ specified
in, and in accordance with, the
Accomplishment Instructions of Boeing
Special Attention Service Bulletin 737–00–
1028, dated July 20, 2020.
(m) Operational Readiness Flight
(1) After accomplishment of all applicable
required actions in paragraphs (g) through (l)
of this AD, do all applicable actions
identified as ‘‘RC’’ for the ‘‘Operational
Readiness Flight’’ specified in, and in
accordance with, the Accomplishment
Instructions of Boeing Special Attention
Service Bulletin 737–00–1028, dated July 20,
2020. The ‘‘Operational Readiness Flight’’
required by this paragraph must be
accomplished before any other flight. A
special flight permit is not required to
accomplish the ‘‘Operational Readiness
Flight’’ required by this paragraph.
(2) After the ‘‘Operational Readiness
Flight’’ and before further flight, any
mechanical irregularities that occurred
during the ‘‘Operational Readiness Flight’’
must be resolved following the operator’s
FAA-approved maintenance or inspection
program, as applicable.
(n) Special Flight Permits
Special flight permits may be issued in
accordance with 14 CFR 21.197 and 21.199
PO 00000
Frm 00034
Fmt 4701
Sfmt 4700
to operate the airplane to a location where
the actions of this AD can be performed.
(o) Credit for Previous Actions
(1) This paragraph provides credit for the
actions specified in paragraph (j) of this AD,
if those actions were performed before the
effective date of this AD using Boeing Special
Attention Service Bulletin 737–31–1860,
dated June 12, 2020.
(2) This paragraph provides credit for the
actions specified in paragraph (k) of this AD,
if those actions were performed before the
effective date of this AD using Boeing Special
Attention Service Bulletin 737–27–1318,
dated June 10, 2020, or Revision 1, dated
June 24, 2020, provided the 14 Installation
Deviation Records (IDRs) identified in
paragraph 1.D., ‘‘Description,’’ of Boeing
Special Attention Service Bulletin 737–27–
1318, Revision 2, dated November 10, 2020,
have been incorporated on the airplane.
Accomplishment of FAA-approved Boeing
IDRs not identified in paragraph 1.D.,
‘‘Description,’’ of Boeing Special Attention
Service Bulletin 737–27–1318, Revision 2,
dated November 10, 2020, before the effective
date of this AD, is acceptable for compliance
with the corresponding RC steps specified in
Special Attention Service Bulletin 737–27–
1318, Revision 1, dated June 10, 2020,
provided those IDRs reference Boeing Special
Attention Service Bulletin 737–27–1318,
Revision 1, dated June 10, 2020.
E:\FR\FM\20NOR2.SGM
20NOR2
ER20NO20.041
74592
Federal Register / Vol. 85, No. 225 / Friday, November 20, 2020 / Rules and Regulations
(p) Alternative Methods of Compliance
(AMOCs)
khammond on DSKJM1Z7X2PROD with RULES2
(1) The Manager, Seattle ACO Branch,
FAA, has the authority to approve AMOCs
for this AD, if requested using the procedures
found in 14 CFR 39.19. In accordance with
14 CFR 39.19, send your request to your
principal inspector or responsible Flight
Standards Office, as appropriate. If sending
information directly to the manager of the
certification office, send it to the attention of
the person identified in paragraph (q)(1) of
this AD. Information may be emailed to: 9ANM-Seattle-ACO-AMOC-Requests@faa.gov.
(2) Before using any approved AMOC,
notify your appropriate principal inspector,
or lacking a principal inspector, the manager
of the responsible Flight Standards Office.
(3) AMOCs approved previously for AD
2018–23–51 are not approved as AMOCs for
this AD.
(4) For service information that contains
steps that are labeled as RC, the provisions
of paragraphs (p)(4)(i) and (ii) of this AD
apply.
(i) The steps labeled as RC, including
substeps under an RC step and any figures
identified in an RC step, must be done to
comply with the AD. If a step or substep is
labeled ‘‘RC Exempt,’’ then the RC
requirement is removed from that step or
substep. An AMOC is required for any
deviations to RC steps, including substeps
and identified figures.
VerDate Sep<11>2014
17:36 Nov 19, 2020
Jkt 253001
(ii) Steps not labeled as RC may be
deviated from using accepted methods in
accordance with the operator’s maintenance
or inspection program without obtaining
approval of an AMOC, provided the RC steps,
including substeps and identified figures, can
still be done as specified, and the airplane
can be put back in an airworthy condition.
(q) Related Information
(1) For more information about this AD,
contact Ian Won, Manager, Seattle ACO
Branch, FAA, 2200 South 216th St., Des
Moines, WA 98198; phone and fax: 206–231–
3500; email: 9-FAA-SACO-AD-Inquiry@
faa.gov.
(2) Service information identified in this
AD that is not incorporated by reference is
available at the addresses specified in
paragraphs (r)(3) and (4) of this AD.
(r) Material Incorporated by Reference
(1) The Director of the Federal Register
approved the incorporation by reference
(IBR) of the service information listed in this
paragraph under 5 U.S.C. 552(a) and 1 CFR
part 51.
(2) You must use this service information
as applicable to do the actions required by
this AD, unless the AD specifies otherwise.
(i) Boeing Alert Requirements Bulletin
737–22A1342 RB, dated November 17, 2020.
(ii) Boeing Special Attention Service
Bulletin 737–00–1028, dated July 20, 2020.
PO 00000
Frm 00035
Fmt 4701
Sfmt 9990
74593
(iii) Boeing Special Attention Service
Bulletin 737–27–1318, Revision 2, dated
November 10, 2020.
(iv) Boeing Special Attention Service
Bulletin 737–31–1860, Revision 1, dated July
2, 2020.
(3) For service information identified in
this AD, contact Boeing Commercial
Airplanes, Attention: Contractual & Data
Services (C&DS), 2600 Westminster Blvd.,
MC 110–SK57, Seal Beach, CA 90740–5600;
telephone 562–797–1717; internet https://
www.myboeingfleet.com.
(4) You may view this service information
at the FAA, Airworthiness Products Section,
Operational Safety Branch, 2200 South 216th
St., Des Moines, WA. For information on the
availability of this material at the FAA, call
206–231–3195.
(5) You may view this service information
that is incorporated by reference at the
National Archives and Records
Administration (NARA). For information on
the availability of this material at NARA,
email fedreg.legal@nara.gov, or go to: https://
www.archives.gov/federal-register/cfr/ibrlocations.html.
Issued on November 18, 2020.
Lance T. Gant,
Director, Compliance & Airworthiness
Division, Aircraft Certification Service.
[FR Doc. 2020–25844 Filed 11–18–20; 4:15 pm]
BILLING CODE 4910–13–C
E:\FR\FM\20NOR2.SGM
20NOR2
Agencies
[Federal Register Volume 85, Number 225 (Friday, November 20, 2020)]
[Rules and Regulations]
[Pages 74560-74593]
From the Federal Register Online via the Government Publishing Office [www.gpo.gov]
[FR Doc No: 2020-25844]
[[Page 74559]]
Vol. 85
Friday,
No. 225
November 20, 2020
Part III
Department of Transportation
-----------------------------------------------------------------------
Federal Aviation Administration
-----------------------------------------------------------------------
14 CFR Part 39
Airworthiness Directives; The Boeing Company Airplanes; Final Rule
Federal Register / Vol. 85 , No. 225 / Friday, November 20, 2020 /
Rules and Regulations
[[Page 74560]]
-----------------------------------------------------------------------
DEPARTMENT OF TRANSPORTATION
Federal Aviation Administration
14 CFR Part 39
[Docket No. FAA-2020-0686; Product Identifier 2019-NM-035-AD; Amendment
39-21332; AD 2020-24-02]
RIN 2120-AA64
Airworthiness Directives; The Boeing Company Airplanes
AGENCY: Federal Aviation Administration (FAA), DOT.
ACTION: Final rule.
-----------------------------------------------------------------------
SUMMARY: The FAA is superseding Airworthiness Directive (AD) 2018-23-
51, which applied to all The Boeing Company Model 737-8 and 737-9 (737
MAX) airplanes. AD 2018-23-51 required revising certificate limitations
and operating procedures of the Airplane Flight Manual (AFM) to provide
the flightcrew with runaway horizontal stabilizer trim procedures to
follow under certain conditions. This AD requires installing new flight
control computer (FCC) software, revising the existing AFM to
incorporate new and revised flightcrew procedures, installing new MAX
display system (MDS) software, changing the horizontal stabilizer trim
wire routing installations, completing an angle of attack (AOA) sensor
system test, and performing an operational readiness flight. This AD
also applies to a narrower set of airplanes than the superseded AD, and
only allows operation (dispatch) of an airplane with certain
inoperative systems if specific, more restrictive, provisions are
incorporated into the operator's existing FAA-approved minimum
equipment list (MEL). This AD was prompted by the potential for a
single erroneously high AOA sensor input received by the flight control
system to result in repeated airplane nose-down trim of the horizontal
stabilizer. The FAA is issuing this AD to address the unsafe condition
on these products.
DATES: This AD is effective November 20, 2020.
The Director of the Federal Register approved the incorporation by
reference of a certain publications listed in this AD as of November
20, 2020.
ADDRESSES: For service information identified in this final rule,
contact Boeing Commercial Airplanes, Attention: Contractual & Data
Services (C&DS), 2600 Westminster Blvd., MC 110-SK57, Seal Beach, CA
90740-5600; telephone 562-797-1717; internet https://www.myboeingfleet.com. You may view this service information at the
FAA, Airworthiness Products Section, Operational Safety Branch, 2200
South 216th St., Des Moines, WA. For information on the availability of
this material at the FAA, call 206-231-3195. It is also available on
the internet at https://www.regulations.gov by searching for and
locating Docket No. FAA-2020-0686.
Examining the AD Docket
You may examine the AD docket on the internet at https://www.regulations.govby searching for and locating Docket No. FAA-2020-
0686; or in person at Docket Operations between 9 a.m. and 5 p.m.,
Monday through Friday, except Federal holidays. The AD docket contains
this final rule, any comments received, and other information. The
address for Docket Operations is U.S. Department of Transportation,
Docket Operations, M-30, West Building Ground Floor, Room W12-140, 1200
New Jersey Avenue SE, Washington, DC 20590.
FOR FURTHER INFORMATION CONTACT: Ian Won, Manager, Seattle ACO Branch,
FAA, 2200 South 216th St., Des Moines, WA 98198; phone and fax: 206-
231-3500; email: [email protected].
SUPPLEMENTARY INFORMATION:
Discussion
Summary of NPRM
The FAA issued a notice of proposed rulemaking (NPRM) to amend 14
CFR part 39 and supersede AD 2018-23-51, Amendment 39-19512 (83 FR
62697, December 6, 2018; corrected December 11, 2018 (83 FR 63561)) (AD
2018-23-51). AD 2018-23-51 applied to all Boeing Model 737-8 and 737-9
(737 MAX) airplanes. The NPRM proposed to apply only to the 737 MAX
airplanes identified in Boeing Special Attention Service Bulletin 737-
31-1860, dated June 12, 2020, which identifies line numbers for
airplanes with an original airworthiness certificate or original export
certificate of airworthiness issued on or before the effective date of
the original Emergency Order of Prohibition. Airplanes that have not
received an original airworthiness certificate or original export
certificate of airworthiness on or before the date of the original
Emergency Order of Prohibition will have been modified to incorporate
the changes required by this AD prior to receiving an original, or
original export, airworthiness certificate.
The NPRM published in the Federal Register on August 6, 2020 (85 FR
47698). The NPRM was prompted by the potential for a single erroneously
high AOA sensor input received by the flight control system to result
in repeated airplane nose-down trim of the horizontal stabilizer. To
address this unsafe condition, the NPRM proposed to require installing
new FCC software, revising the existing AFM to remove the AFM revisions
required by AD 2018-23-51 and to incorporate new and revised AFM
flightcrew procedures, installing new MDS software, changing the
horizontal stabilizer trim wire routing installations, completing an
AOA sensor system test, and performing an operational readiness flight.
The NPRM also proposed to allow operation (dispatch) of an airplane
with certain inoperative systems only if certain more restrictive
provisions are incorporated into the operator's existing FAA-approved
MEL.
Related Actions
During September 2020, the FAA conducted an operational evaluation
of the operating procedures (checklists) in the proposed AD, to assess
their effectiveness. The FAA also evaluated pilot training proposed by
Boeing pertaining to the 737 MAX. The FAA conducted the evaluation
jointly with the Ag[ecirc]ncia Nacional de Avia[ccedil][atilde]o Civil
(ANAC) Brazil, Transport Canada Civil Aviation (TCCA), and the European
Union Aviation Safety Agency (EASA). This joint evaluation is referred
to as the Joint Operational Evaluation Board (JOEB). The operational
evaluation included airline pilots with varied levels of experience
from the United States, Canada, Brazil, and the European Union. The FAA
and the other civil aviation authorities (CAAs) concluded that air
carrier pilots operating the 737 MAX need to complete special training
on the 737 MAX, including ground and flight training in a full flight
simulator (FFS). The FAA also identified additional special emphasis
areas to be included in 737 MAX recurrent or continuing qualification
pilot training.
The FAA documented the results of the JOEB evaluation in the draft
FAA Flight Standardization Board (FSB) Report, The Boeing Company 737,
Revision 17 (draft 737 FSB Report). As described in an addendum to the
draft 737 FSB Report, the JOEB evaluation identified three areas in the
proposed Airspeed Unreliable checklist for potential refinement.\1\ On
October 6, 2020, the FAA made the draft 737 FSB Report and the Addendum
available to the public for comment (85 FR 63641,
[[Page 74561]]
October 8, 2020). The comment period closed November 2, 2020.
---------------------------------------------------------------------------
\1\ These areas are described in the 737 FSB Report Addendum,
which is in the docket for this rulemaking.
---------------------------------------------------------------------------
The FAA issued the final FSB Report, The Boeing Company 737,
Revision 17, dated November 16, 2020 (final 737 FSB Report), after
considering the relevant comments received to the 737 FSB Report docket
(Docket No. FAA-2020-0928). The FAA considered the conclusions of the
JOEB, comments received during the NPRM comment period regarding the
AFM procedures, and comments received during the draft 737 FSB Report
comment period in determining the final AFM procedures contained in
this final rule. For information on the refinements to AFM procedures
identified in the proposed AD, please refer to the section of this
preamble titled, ``Suggestions for Crew Procedure Changes.''
Additionally, the FAA has also finalized the ``Preliminary Summary
of the FAA's Review of the Boeing 737 MAX,'' dated August 3, 2020,
which the FAA placed in the docket at the time of publication of the
NPRM. This ``Summary of the FAA's Review of the Boeing 737 MAX,'' dated
November 18, 2020, is also included in the docket for this rulemaking.
The final Summary includes additional explanation regarding 737 MAX
design changes, certification efforts, maintenance considerations,
pilot training, and final disposition of the Technical Advisory Board
(TAB) findings. The TAB is an independent team of experts that
evaluated efforts by the FAA and efforts by Boeing associated with the
redesign of the maneuvering characteristics augmentation system (MCAS).
The conclusions from the TAB and resolution of the findings directly
informed the FAA's decision-making on MCAS.\2\ The TAB included FAA
certification specialists and chief scientific and technical advisors
not involved in the original 737 MAX certification program. TAB members
also included subject matter experts from the U.S. Air Force, the Volpe
National Transportation Systems Center, and the National Aeronautics
and Space Administration. All findings that the TAB members identified
as required for return to service of the 737 MAX were resolved to their
satisfaction.
---------------------------------------------------------------------------
\2\ The TAB Report has been included in this docket.
---------------------------------------------------------------------------
Summary of Final Rule
After careful consideration of the comments submitted \3\ and
further review of the proposal, the FAA adopts this final rule. This
final rule mandates corrective action that addresses an unsafe
condition on the 737 MAX. This unsafe condition is the potential for a
single erroneously high AOA sensor input received by the flight control
system to result in repeated airplane nose-down trim of the horizontal
stabilizer, which, in combination with multiple flight deck effects,
could affect the flightcrew's ability to accomplish continued safe
flight and landing.
---------------------------------------------------------------------------
\3\ In developing this final rule, the FAA considered comments
submitted to the NPRM docket and also comments submitted to the 737
FSB Report docket.
---------------------------------------------------------------------------
As proposed in the NPRM, the corrective actions mandated by this AD
include a revision of the airplane's flight control laws (software).\4\
The new flight control laws now require inputs from both AOA sensors in
order to activate MCAS. They also compare the inputs from the two
sensors, and if those inputs differ significantly (greater than 5.5
degrees for a specified period of time), will disable the Speed Trim
System (STS), which includes MCAS, for the remainder of the flight and
provide a corresponding indication of that deactivation on the flight
deck. The new flight control laws now permit only one activation of
MCAS per sensed high-AOA event, and limit the magnitude of any MCAS
command to move the horizontal stabilizer such that the resulting
position of the stabilizer will preserve the flightcrew's ability to
control the airplane's pitch by using only the control column. This
means the pilot will have sufficient control authority without the need
to make electric or manual stabilizer trim inputs. The new flight
control laws also include FCC integrity monitoring of each FCC's
performance and cross-FCC monitoring, which detects and stops erroneous
FCC-generated stabilizer trim commands (including MCAS).
---------------------------------------------------------------------------
\4\ In the NPRM, the FAA used several terms (including ``new,''
``updated,'' and ``revised'') when describing the FCC software
(including MCAS and control laws) required by paragraph (g) of this
AD. This software change is a complete replacement of the original
FCC software, including a new part number. This final rule requires
installation of the same FCC software as described in the NPRM and
refers to it as the new FCC software, new MCAS, and new control
laws. For example, where this final rule uses the term ``new MCAS,''
this term reflects the same meaning as ``revised MCAS'' or ``updated
MCAS'' used in the NPRM.
---------------------------------------------------------------------------
This AD further mandates changes to the airplane's AFM to add and
revise flightcrew procedures to facilitate the crew's ability to
recognize and respond to undesired horizontal stabilizer movement and
the effects of a potential AOA sensor failure.
This AD also mandates an AOA DISAGREE alert, which indicates
certain AOA sensor failures or a significant calibration issue. The
alert is implemented by revision of MDS software; as a result, certain
stickers (known as INOP markers) will be removed.
Additionally, this AD mandates adequately separating certain
airplane wiring, and conducting an AOA sensor system test and an
operational readiness flight on each airplane before the airplane is
reintroduced to service.
Finally, this AD requires that operators that wish to dispatch
airplanes with certain inoperative systems must first have incorporated
specific provisions that are more restrictive into their existing FAA-
approved MEL.
Differences From the NPRM
This final rule differs from the NPRM in minor respects. After
review of input from the operational evaluations and public comments,
the FAA adjusted two AFM procedures: The Airspeed Unreliable and the
ALT Disagree non-normal checklists. This AD simplifies and corrects
grammatical and typographical errors in the Airspeed Unreliable non-
normal checklist (figure 2 to paragraph (h)(3) of this AD), and revises
the ALT Disagree non-normal checklist (figure 8 to paragraph (h)(9) of
this AD) to correct a typographical error in the NPRM.
The FAA has reviewed and approved new and updated service
information that is mandated by this AD, including Boeing Alert
Requirements Bulletin 737-22A1342 RB and Alert Service Bulletin 737-
22A1342, both dated November 17, 2020, for the new FAA-approved FCC
software; Boeing Special Attention Service Bulletin 737-31-1860,
Revision 1, dated July 2, 2020, for the MDS software change; and Boeing
Special Attention Service Bulletin 737-27-1318, Revision 2, dated
November 10, 2020, for the horizontal stabilizer wiring change. This AD
also provides credit for accomplishment of certain prior actions as
specified in paragraph (o) of this AD.
Public Comment
The FAA provided the public with an opportunity to comment on the
proposed AD and received approximately 230 submissions to Docket No.
FAA-2020-0686. The FAA received comments from individual commenters as
well as from organizations. The majority of the comments were from
individuals.
Organizations submitting comments included the Families of
Ethiopian Airlines Flight 302; the civil aviation authorities of Turkey
(Turkish DGCA) and the United Arab Emirates (UAE GCAA); the National
Transportation Safety Board (NTSB); the National Air
[[Page 74562]]
Traffic Controllers Association (NATCA); Flyers Rights; Aerospace
Safety and Security, Inc.; the Aerospace Safety Research Institute,
Inc.; Boeing; Airlines for America (A4A); the Ethiopian Airlines Group;
the Joint European Max Operators Group (JEMOG); the British Airline
Pilots Association (BALPA); the Allied Pilots Association; the
Association of Flight Attendants-CWA (AFA-CWA); Air China; Ameco;
Travelers United, Inc.; Southwest Airlines Pilot Association (SWAPA);
and the Air Line Pilots Association, International (ALPA).
The following summarizes the comments received on the NPRM, and
provides the FAA's responses.
A. Support for the NPRM
The FAA received supportive comments on the NPRM from Travelers
United, Inc., and numerous other commenters. Commenters who expressed
support for the NPRM noted the benefits of the proposed design changes
based on lessons learned and applied by the FAA, the resolution of
issues related to the airplane's MCAS, the relative ease of
accomplishing the proposed changes, a general appreciation for the
airplane design and handling, and the length and intensity of the
review of the unsafe condition, corrective action, and the airplane,
which the commenters said resulted in a safe design. The NTSB expressed
general support for the NPRM as it relates to MCAS, noting ``positive
progress on meeting the intent of the overall recommendation regarding
system safety assessments (SSAs) for the Boeing 737 MAX relating to
uncommanded flight control inputs.''
B. Fundamental Design/Approach Concerns
The Boeing 737 MAX uses MCAS to change the handling characteristics
for the flightcrew in order to comply with certain regulations during
high-AOA maneuvers. In the NPRM, the FAA proposed to require the
installation of new FCC software with new MCAS control laws to replace
the earlier FCC software installed on 737 MAX airplanes. Several
commenters questioned the fundamental design of the airplane,
especially the inclusion and availability of MCAS.
Comments Regarding Inclusion and Availability of MCAS
Comment summary: Several commenters stated that MCAS should not be
retained as a function on the airplane, and other commenters including
the Families of Ethiopian Airlines Flight 302 had fundamental concerns
with the basic design and availability of MCAS. More specifically,
these comments focused on the availability of MCAS after failure,
whether the airplane remained safe and compliant, and on the redundancy
of the system and its inputs.
FAA response: The FAA determined that the 737 MAX with the new MCAS
implemented by the new FCC software, as proposed in the NPRM and
required by paragraph (g) of this AD, meets FAA safety standards.
The MCAS on the 737 MAX improves the pilot handling qualities
(maneuvering characteristics) during non-normal flight conditions,
specifically when the airplane is at high AOAs. During normal flight,
the 737 MAX should never be at an AOA high enough to be within the
range that MCAS would activate. FAA regulations require that airplanes
be designed and tested over the entire range of potential angles of
attack, including high AOAs. FAA regulations also require column force
to increase as AOA increases (14 CFR 25.143(g), 25.251(e), and 25.255).
In a 737 MAX, if a pilot is maneuvering the airplane with the flaps
retracted and encounters a high AOA (outside of the normal flight
envelope), MCAS will activate and command the stabilizer to move in the
airplane nose-down direction, which changes the handling
characteristics such that the pilot would need to pull with increasing
force on the control column to maintain the current AOA or further
increase the AOA. MCAS-commanded stabilizer movement results in
increased column forces such that the airplane meets FAA handling
characteristics requirements for airplane operation at high AOAs.
Existing FAA regulations (14 CFR 25.21, 25.671, and 25.672) allow for
use of stability augmentation systems (such as MCAS) in showing
compliance with FAA handling characteristics requirements. The 737 MAX
airplane with MCAS operative is therefore compliant.
To be approved by the FAA, the proposed designs of transport
category airplane flight control systems must comply with applicable 14
CFR part 25 regulations. The assessment of compliance must consider the
airplane in the as-designed, fully operational configuration (no
failures) and also, in accordance with 14 CFR 25.671 and 25.1309, in
potential failure conditions. When assessing those failure conditions,
the applicant must take into account both the probability of the
failures and their airplane-level consequences. The outcome must show
that the airplane is capable of continued safe flight and landing after
single failures and any failure combination not shown to be extremely
improbable (14 CFR 25.1309). For example, a twin-engine transport
airplane complies with all regulations while both engines are
operating, but if there is a single engine failure, the airplane must
be capable of continued safe flight and landing with only the one
remaining engine operating.
With MCAS inoperative, the Boeing 737 MAX is capable of continued
safe flight and landing and is therefore compliant with 14 CFR 25.671
and 25.1309. If at high AOAs, with MCAS inoperative, MCAS will not move
the stabilizer, and the resultant incremental change in column force
will not be experienced by the pilot. In this situation, the pilot
maintains control and can decrease the airplane's AOA by moving the
column forward. Through comprehensive analysis, simulation testing, and
flight testing, the FAA determined that the airplane meets applicable
14 CFR part 25 standards, with MCAS operative and with failures,
including failures that render MCAS inoperative. With MCAS inoperative
after a failure, the 737 MAX is capable of continued safe flight and
landing, as required by 14 CFR 25.671 and 25.1309.
If a system must be functional at all times to ensure continued
safe flight and landing, the system must be available to function after
a single failure. Conversely, if an inoperative system does not prevent
continued safe flight and landing, then it is acceptable under FAA
regulations for the system to not be available after a single failure;
this is how MCAS is implemented on the 737 MAX.
The foregoing discussion focuses on an inoperative MCAS. All
failure modes must be considered and assessed by the manufacturer and
the FAA for compliance with 14 CFR 25.671 and 25.1309. The new MCAS is
designed such that most failures will result in the MCAS function
becoming inoperative, with maintenance required before a subsequent
flight to return MCAS to being fully operative and available. The
manufacturer and the FAA have assessed potential failure modes of the
system to ensure that no single failure will prevent continued safe
flight and landing and that any combination of failures that could
occur in service, except for those shown to be extremely improbable,
would similarly not prevent continued safe flight and landing.
Failures of MCAS are annunciated to the flightcrew. MCAS is
implemented as part of the airplane's STS. During flight, STS failures
(including MCAS failures) are annunciated by illumination of the master
caution light, the SPEED TRIM FAIL light, and the system annunciator
[[Page 74563]]
panel (FLT CONT). Per training, the flightcrew will follow applicable
crew procedures for continued safe flight and landing.
Based on analyses, simulation, and flight testing to establish
consequences of failures and the capability for continued safe flight
and landing, the FAA has determined that the new MCAS meets FAA safety
standards, and that it is acceptable for STS (including MCAS) to remain
inoperative for the remainder of a flight after the system fails.
Therefore, the additional redundancy requested by commenters, to
increase the availability of the system, is not required.
C. Specific Concerns About MCAS
1. Comments Regarding Redundancy of Two AOA Sensors
Comment summary: The Families of Ethiopian Airlines Flight 302
asked whether the two AOA sensor inputs to MCAS are truly redundant.
FAA response: The two AOA sensors and the data they provide are
independent, and are therefore redundant in that the failure of one AOA
sensor does not impede the operation of the other AOA sensor. For MCAS
inputs, the left and right air data/inertial reference units (ADIRUs)
receive direct input from the AOA sensors installed on the left and
right sides of the airplane, respectively. Each ADIRU transmits the
current AOA sensor position to the left and right FCCs via databuses.
The signal path to each FCC is independent of the other FCC (e.g., the
left AOA data does not travel through the left FCC to reach the right
FCC).
2. Comments Regarding Additional AOA Sensors or Data
Comment summary: Numerous commenters including the Families of
Ethiopian Airlines Flight 302 and BALPA contended that three or more
AOA values are required for the system to be able to continue operating
after a failure of a single AOA sensor. Commenters assert that if the
two AOA values diverge, the system cannot detect which value is
erroneous; but with three AOA inputs, if one value deviates from the
other two, the deviant value could be excluded while the system
continues to operate using data from the remaining two sensors. In
support of their requests for additional AOA sensors or inclusion of a
derived value (synthetic AOA), some commenters noted that AOA sensors
are exposed to the elements or other external factors such as bird
strikes.
FAA response: As explained earlier in this preamble, the 737 MAX is
capable of continued safe flight and landing with MCAS inoperative.
Accordingly, continued safe flight and landing can be accomplished when
MCAS is disabled following the failure of a single AOA input. The new
MCAS, as proposed in the NPRM and mandated by this AD, utilizes two AOA
inputs and compares the difference between them. If there is a
significant difference (greater than 5.5 degrees for a specified period
of time), then MCAS will be disabled (unavailable) for the remainder of
that flight, annunciation will alert the flightcrew to the failure, and
maintenance will be required before subsequent flight.
Regarding exposure to the elements (that is, weather conditions but
not a bird strike), AOA sensors are designed, tested, and qualified for
their operational environment as part of certification (14 CFR
25.1301). The new MCAS design accounts for safe operation after AOA
sensor failures due to environmental causes including bird strikes that
bend or break the vane of the AOA sensor, as discussed in subsequent
responses.
3. Comments Regarding Keeping MCAS Partitioned
Comment summary: Commenters suggested that MCAS be partitioned such
that each FCC would receive input from only a single AOA sensor, with
the pilots responsible for switching control from one FCC to the other.
FAA response: The change suggested by the commenters would not
improve the safety of the airplane, because it would remove the AOA
sensor comparison feature of the new design and allow a single AOA
sensor failure to activate MCAS as in the original MCAS. Regarding the
request to make the pilots responsible for switching control from one
FCC to the other, the FAA evaluated the design presented by the
applicant. It is likely, however, that the commenters' proposal would
increase pilot workload and may also introduce unreasonable reaction
time requirements for pilot actions. Contrary to the commenters'
proposed single-input configuration, which could allow for MCAS
activation following a single failure, the new MCAS design mandated by
this AD addresses the unsafe condition by not allowing for that exact
event.
4. Comments Regarding MCAS Response After Failure(s)
Comment summary: Several commenters, including BALPA and the
Turkish DGCA, requested that the FAA require that MCAS not activate if
there is a disagreement between AOA sensor inputs or a dual AOA sensor
failure, and that MCAS should not remain available following certain
AOA sensor failures.
FAA response: The FAA confirms that most AOA sensor failures will
result in the MCAS function becoming inoperative, and if MCAS is
activated, it will activate only once for each high-AOA event, which
does not preclude continued safe flight and landing. AOA sensor
failures can be divided into two broad categories: (1) Detected
failures of the electrical circuit that measures the angular position
of the AOA sensor such that the AOA data is labeled as invalid and not
used by user systems (including MCAS); and (2) undetected failures that
do not damage the electrical circuit such that AOA data is transmitted
from the ADIRU to the FCC as valid. Both 737 MAX accidents involved the
second category of AOA sensor failures; the AOA sensor electrical
circuit was unaffected and therefore perceived by the ADIRU to be
valid, and the transmitted value was used by the MCAS function in the
FCC.
With the new MCAS, the second type of AOA sensor failure will
result in disparate inputs to the FCCs. When disparate inputs are
received by the FCCs, the FCCs will disable the MCAS function,
preventing it from activating for the remainder of that flight. When
MCAS is disabled in this way, the master minimum equipment list (MMEL)
does not allow for dispatch of the airplane again until the system is
repaired.
If a single AOA sensor is damaged due to a bird strike, the bent or
broken AOA sensor vane will affect the AOA measurement. If the AOA
sensor vane breaks off, the AOA sensor will provide a high AOA value
due to a counterweight falling within the sensor. With a significant
difference between valid AOA sensor inputs, the FCCs will disable MCAS.
Later, if the other AOA sensor is damaged (resulting in a high AOA
value), MCAS will already have been disabled and there will be no MCAS
activation. The sequential failure of two AOA sensors during the same
flight is unlikely; even more unlikely would be a case where two
sensors are damaged simultaneously and symmetrically such that there is
not a difference sensed between the two AOA sensors as they both
transition to similar high AOA values. Even if such a simultaneous and
symmetrical failure were to occur, MCAS would activate only once. The
FAA confirmed through testing and analysis during certification that a
single activation of MCAS will not prevent continued safe flight and
[[Page 74564]]
landing. The pilots can control the change in pitch using only the
control column, or trim inputs, or any combination of the two.
The other concern raised by these commenters was that if during a
flight there is a detected AOA sensor circuit failure (the first
category described previously), MCAS will continue to be available to
operate with only a single AOA sensor input for the remainder of that
flight. During the remainder of the flight when the first circuit
failure occurred, a subsequent independent failure of the other AOA
sensor, that is not detected (second category, e.g., a bird strike) and
results in an erroneous valid AOA input, would be extremely improbable.
Nevertheless, if this failure combination were to occur (first category
followed by the second category), the outcome would not prevent
continued safe flight and landing; MCAS would activate only one time,
with the pilots able to control the airplane using either the control
column, the electric trim switches, or both. This scenario was analyzed
and tested by FAA engineers and pilots and found to be compliant with
the FAA's safety standards.
5. Comments Regarding MCAS Operation at Low Altitude
Comment summary: A commenter stated that MCAS should not operate in
certain phases of flight, such as takeoff, climb, and landing, because
there should not be a potential for a failure to cause the airplane to
lose altitude during those phases of flight. Another commenter
suggested MCAS should not operate at low altitudes due to the potential
for a wake turbulence encounter or a bird or animal strike.
FAA response: MCAS is functional only during flight with the flaps
fully retracted. When the airplane is at low altitudes near the airport
for takeoff, and later during approach and landing, flaps are extended,
typically below 1,000 feet; therefore, MCAS is not operational for the
take-off and landing phases of flight. For other phases of flight
including climb, AOA disagreement due to an incident such as a bird
strike will be detected by the FCCs, and the FCCs will disable MCAS for
the remainder of that flight. Since the new MCAS function is consistent
with the commenters' requests, no change to this AD is necessary.
6. Comments Regarding MCAS Availability for Multiple Activations
Comment summary: Two commenters expressed concern that limiting
MCAS to a single activation would render MCAS unavailable for more
activations later in the flight, if needed, and that MCAS would not be
available to perform its intended function.
FAA response: The commenters' concerns do not accurately reflect
the new MCAS functionality. The new MCAS is designed to activate one
time for each high-AOA event (above the MCAS activation threshold). The
new MCAS will activate when there is a high-AOA event (above activation
threshold as previously described), and then will reset after the
airplane returns to a low AOA that is sufficiently below the MCAS
activation threshold, such that it will be available for a subsequent
activation if there is a subsequent high-AOA event. As a result, after
the new MCAS activates once, it will be available for more activations
later in the same flight. Only if there has been a failure during the
flight that disables MCAS, which is indicated by the SPEED TRIM FAIL
light, will MCAS not be available during a high-AOA event with the
flaps retracted.
7. Comments Regarding Disabling of Column Cutout Switches
Comment summary: Two commenters suggested changing the design and
function of the column cutout switches on the 737 MAX to be more
similar to those on earlier Boeing Model 737 designs.
FAA response: The column cutout switch function of earlier Boeing
Model 737 models would not allow for MCAS activation.
Column cutout switches on earlier Boeing Model 737 models allow the
flightcrew the capability to interrupt (cut out) a stabilizer command
in one direction by making a control column input in the other
direction (e.g., an airplane nose-down stabilizer command will be
interrupted by pulling the control column aft). The 737 MAX has the
same column cutout feature, but it is temporarily disabled during the
short duration of an MCAS activation.
MCAS operates only during high-AOA events, which are typically
caused by the flightcrew pulling aft on the control column. To allow
MCAS to operate as intended, the FCC temporarily disables the column
cutout switches when MCAS is activated (makes a command). Without this
temporary disable feature, the MCAS command to move the stabilizer in
the airplane nose-down direction would otherwise be interrupted by the
column cutout switches.
After the MCAS activation, the column cutout switches revert to a
configuration where control column inputs will interrupt stabilizer
commands in the opposite direction. When MCAS is not making a command,
the column cutout switches operate like they do on earlier models of
the Boeing Model 737. It is only during the short duration of an MCAS
command that the column cutout switches on 737 MAX airplanes operate
differently than those on other Boeing Model 737 airplanes.
The new MCAS includes cross-FCC monitoring, which detects and stops
erroneous FCC-generated stabilizer trim commands (including MCAS). This
protects against an erroneous FCC-generated stabilizer trim command
throughout the entire flight, including when the column cutout switches
are temporarily disabled.
8. Comments Regarding Erroneous MCAS Enable Command
Comment summary: A commenter expressed concern that the MCAS enable
command, which disables column cutout, could be asserted during a
horizontal stabilizer trim runaway due to hardware faults on the
stabilizer interface.
FAA response: The scenario set forth by the commenter would result
from the simultaneous occurrence of an erroneous FCC-generated command
that disables the column cutout feature and an erroneous command (from
either the pilot or the FCC) to move the stabilizer. The potential for
this combination of failures to occur simultaneously is mitigated by
integrity monitoring of the MCAS enable command by the new FCC
software, which monitors for proper FCC performance. Furthermore,
periodic maintenance checks, implemented by new tasks in the Boeing 737
Maintenance Planning Document (MPD), verify the function of the cutout
switches (located on the aisle stand) and the MCAS enable command.
Finally, the cross-FCC monitor also reduces the likelihood of any FCC-
generated stabilizer trim runaway command.
9. Comments Regarding MCAS Vulnerability to Single Failures
Comment summary: A commenter stated that the system should not be
vulnerable to a single failure, and expressed concern that the new MCAS
remains vulnerable to a single failure. Another commenter asked whether
there is a scenario where any single failure, or probable combination
of failures, requires the flightcrew to stop moving the stabilizer by
grabbing the manual stabilizer trim wheel in the flight deck; this
commenter also asked whether that is in the crew procedure.
FAA response: The FAA determined that the new MCAS is compliant
with 14 CFR 25.671 and 25.1309, such that no single failure, or
combination of
[[Page 74565]]
failures not shown to be extremely improbable, will prevent continued
safe flight and landing. Nevertheless, the AFM revisions required by
this AD include a runaway stabilizer procedure with guidance for
arresting any potential runaway stabilizer event. The final step of
that procedure is to ``grasp and hold stabilizer trim wheel.'' That
procedure is yet another layer of protection.
10. Comments Regarding MCAS Vulnerability to Sinusoidal AOA Input
Comment summary: Several commenters expressed concern about
perceived vulnerabilities of the new MCAS implemented by the new FCC
software. A commenter expressed concern that MCAS is vulnerable to
sinusoidal AOA sensor input. Another commenter expressed concern that
the middle value select (MVS) function implemented to mitigate
erroneous sinusoidal AOA sensor input as part of the new MCAS can
diverge or cause a limit cycle oscillation. Another commenter expressed
a concern with the MVS algorithm, specifically that if there is a fixed
offset between the two AOA sensor values that is less than the 5.5-
degree threshold that will cause deactivation of MCAS, the MCAS
function would be utilizing AOA sensor inputs that are offset by up to
5.5 degrees.
FAA response: The new FCC software compares the two AOA sensor
inputs relative to each other and will disable STS (including MCAS) for
the remainder of the flight if the difference between the two exceeds a
threshold of 5.5 degrees. The new MCAS also uses an MVS algorithm to
address the potential for a sinusoidal AOA input from a single AOA
sensor. To demonstrate compliance with 14 CFR part 25 standards, the
new MCAS was analyzed and tested with various failure scenarios,
including a sinusoidal AOA sensor input. The results established that
MVS is effective, that it will not result in divergence or limit cycle
oscillation, and that the design is compliant and safe. The FAA also
tested the new MCAS with the scenario of AOA sensors offset by up to
5.5 degrees during certification and found the design to be compliant
and safe.
11. Comments Regarding MCAS Vulnerability to Pilot Induced Oscillation
Comment summary: A commenter expressed concern about the MCAS
response to a pilot induced oscillation (PIO).
FAA response: PIO, which is also known as airplane/pilot coupling
(APC), is a phenomenon where the frequency of pilot inputs couples
(matches) with an inherent airplane frequency. The susceptibility of
the 737 MAX to PIO/APC was assessed throughout all of the FAA flight
testing during certification of the 737 MAX. The FAA found the 737 MAX
is not prone to PIO/APC. This remains true with and without MCAS being
available. This also remains true during a valid or erroneous MCAS
activation.
12. Comments Regarding Adequacy of MCAS
Comment summary: A commenter was concerned that the new MCAS is
inadequate with regard to the rate at which it can respond during a
high-AOA event. The commenter noted that the rate at which the airplane
AOA increases may be too great for MCAS to be effective.
FAA response: MCAS has been analyzed and tested by the FAA and the
manufacturer in various scenarios and flight conditions, which includes
MCAS's rate of response, as part of the certification process, and was
found to meet its intended function, and to be compliant with all
applicable 14 CFR part 25 regulations.
D. Specific Concerns About Alerting
1. Comments Regarding Annunciating MCAS Activation and MCAS Failures
Comment summary: Numerous commenters, including BALPA, the Families
of Ethiopian Airlines Flight 302, and Ethiopian Airlines Group,
commented regarding annunciations and alerting associated with MCAS.
Some commenters wanted the system changed to add features to make the
pilot aware when MCAS is making a valid command to the stabilizer
system. They were concerned that without annunciation, pilots would
have difficulty discerning normal from non-normal MCAS activation. They
suggested illuminating a new light, displaying a message on the primary
flight display (PFD), displaying a new flight mode annunciator,
displaying the magnitude of the incremental MCAS command to the
stabilizer, and generating a voice annunciation. Other commenters
suggested that MCAS failures or deactivations be annunciated by the
addition of a warning to alert the crew, a red MCAS FAIL warning, or a
loud alert at the same time MCAS is disabled.
FAA response: The new MCAS already alerts the pilot of an MCAS
failure. The addition of more annunciation of valid MCAS activation is
not necessary to address the unsafe condition.
When the STS (including the speed trim function and the MCAS
function) makes a command to move the stabilizer, the flightcrew is
aware of the command because the manual trim wheels, located in the
aisle stand between the two pilots in the flight deck, will rotate as
the stabilizer moves. The STS has been a basic design feature of the
Boeing Model 737 series for many years and is familiar to flightcrews.
It is not necessary for a system to annunciate to the pilot that it is
active. The pilot can both see and hear the manual trim wheels rotate
when the stabilizer is moved. Normal MCAS activation occurs only during
non-normal flight conditions when the airplane is at a high AOA, and
high AOA maneuvering could potentially already be a high workload
scenario for the flightcrew. Indications to the pilot that the airplane
is at a high AOA include the appearance of the amber band on the
airspeed tape, the appearance of amber pitch limit indicator (PLI),
flashing amber airspeed digits on the airspeed tape, the appearance of
the red and black barber pole on the airspeed tape on the PFD,
increasing column force, and stick shaker.
Additional annunciation of normal MCAS function during this time
could distract the pilots from recovering from this non-normal high-AOA
flight condition.
Regarding the commenters' request for annunciation of FCC failures
related to MCAS, the system alerts the flightcrew by illuminating the
Master Caution, system annunciator panel (FLT CONT), and SPEED TRIM
light. After landing, the SPEED TRIM FAIL and/or STAB OUT OF TRIM light
will be illuminated. Therefore, the existing system already alerts the
flightcrew to MCAS failures.
The new FCC software monitors inputs and outputs for failures,
including erroneous MCAS commands, and will disable MCAS for detected
failures. During normal operation, the FCC commands horizontal
stabilizer movement only for three cases: (1) When the autopilot is
engaged and the stabilizer is moved to offload column movement, (2) as
part of the speed trim function during manual flight, associated with
changes in airspeed, and (3) as part of the MCAS function during manual
flight at high AOA outside normal flight conditions. Pilots will learn
about automated stabilizer trim operation in the special 737 MAX
training. Pilots have the ability to override any FCC-generated
stabilizer trim command, because pilot stabilizer trim commands via the
thumb switches
[[Page 74566]]
on the control wheel always have priority over FCC-generated commands.
Finally, if the flightcrew deactivates MCAS by moving the
stabilizer trim cutout switches (located on the aisle stand) to the
cutout position using the Runaway Stabilizer NNC (non-normal
checklist), there is no associated annunciation. When the FCC generates
an STS command (speed trim or MCAS) after the trim cutout switches are
moved to the cutout position, the system will detect the lack of trim
motor response to the STS command and illuminate the master caution
light, the SPEED TRIM FAIL light, and the system annunciator panel (FLT
CONT). If the autopilot is engaged, when the FCC generates an autopilot
command after the trim cutout switches are moved to the cutout
position, the system will detect the lack of trim motor response to the
autopilot command and illuminate the STAB OUT OF TRIM light. Therefore,
the requested additional annunciation is not necessary.
2. Comments Regarding Display of AOA DISAGREE Alert
Comment summary: Several commenters, including the UAE GCAA,
requested that the AOA DISAGREE alert be displayed in the pilot's
primary field of view and/or on the Head Up Display (HUD).
FAA response: Paragraph (j) of this AD requires installation of new
MDS software including functionality to display the AOA DISAGREE alert
on each pilot's PFD if the left and right AOA values differ by more
than 10 degrees for more than 10 seconds. The PFDs are in the primary
field of view in front of each pilot, and are therefore consistent with
the commenters' request. Regarding the message also showing on the HUD,
the FAA notes that HUDs are optional equipment. For airplanes with HUDs
installed, updated HUD software will display AOA DISAGREE on the HUD if
it is being displayed on the PFD. The HUD software is not required by
this AD. No change to this AD is necessary based on this comment.
3. Comments Regarding Omission of AOA DISAGREE Alert From 737 MAX
Comment summary: Several commenters asked why the AOA DISAGREE
alert was not included in the original 737 MAX design.
FAA response: The AOA DISAGREE alert is a standard design feature
on the 737 NG fleet (600/700/800/900/900ER) and was intended to be
standard for the 737 MAX, but it was instead erroneously linked by the
manufacturer to an optional AOA indicator (which some refer to as a
gauge). The optional AOA indicator is a round dial that provides
graphic and numeric AOA position information on both PFDs. Because of
this error, only airplanes with the (optional) AOA indicator had a
functioning AOA DISAGREE alert. This was incorrectly implemented by the
manufacturer during the display software development, and was not
identified until after the 737 MAX entered into service.
4. Comments Regarding Display of AOA Indicators
Comment summary: Several commenters, including BALPA, suggested
that the optional AOA indicators (gauges) be made basic to the
airplane, or offered as a no-cost option, so they are available to
check accuracy and enhance pilot situational awareness. Another
commenter asked why there is no standby (third) AOA indicator.
FAA response: The AOA position indicators are not required for
compliance with design standards with regard to pilot situational
awareness. The cues to the pilots as the airplane approaches stall are
inherent in other airspeed and attitude information displayed on the
PFDs, which provide situational awareness and are described earlier in
this preamble. In response to the question about a third AOA indicator,
the FAA notes that there is no requirement to have any AOA indicator
for compliance with 14 CFR part 25 standards.\5\ The FAA has not
changed this AD based on this comment.
---------------------------------------------------------------------------
\5\ This preamble addresses elsewhere a comment suggesting the
addition of a third independent AOA input, which would be required
to provide data to a third independent AOA indicator.
---------------------------------------------------------------------------
5. Comments Regarding Additional Aural Alerts
Comment summary: A commenter stated that the AOA DISAGREE alert, as
well as IAS DISAGREE and ALT DISAGREE alerts, need a corresponding
aural alert for immediate two-sense awareness of the condition by the
flightcrew.
FAA response: The AOA DISAGREE, IAS DISAGREE, and ALT DISAGREE
alerts show on both PFDs in the pilots' primary field of view. This
design has been assessed, tested, and found compliant with 14 CFR part
25. The FAA has not changed this AD based on this comment.
E. Specific Concerns About Crew Interface
1. Comments Regarding Flightcrew Maintaining Control of Airplane
Comment summary: Numerous commenters stated that the pilot must be
able to maintain control of the airplane. A commenter expressed concern
that MCAS remains vulnerable to a combination of MCAS commands and
pilot inputs that would generate the repetitive MCAS activations that
occurred during the accident flights. The commenters requested that the
FAA ensure that the pilots have the physical strength required to make
column inputs to counter system failures. These commenters stated that
the system design should be changed to include an independent means to
turn MCAS off via a dedicated MCAS shutoff switch, which would be
different from and independent of the aisle stand cutout switches. The
commenters suggested including a guard that would illuminate the MCAS
shut-off switch when MCAS is inoperative and provide a corresponding
aural warning.
FAA response: None of the identified additional system changes are
necessary to achieve the objective that the flightcrew must be able to
maintain control of the airplane. The new MCAS design and associated
pilot procedures and training focus on the pilot's ability to control
and remain in control of the airplane.
The new MCAS has several features to ensure that the pilot
maintains control. With the new MCAS design, pilot inputs to the trim
switches do not reset MCAS. Therefore, the new MCAS is not vulnerable
to the same repetitive cycles of MCAS activation that occurred during
the accident flights.
The new MCAS design will (1) detect failures and not command MCAS
if those failures occur; (2) result in only a single activation of MCAS
for certain dual failures; and (3) in the event the airplane
experiences multiple high AOA events, it will limit the stabilizer
movement so the pilot can always maintain control of the airplane using
only the control column.
The FAA also notes that the Runaway Stabilizer NNC (as revised and
required by paragraph (h) of this AD) is a means for a pilot to stop
MCAS commands and any electric command to the stabilizer trim motor.
That procedure is another safety feature in the unlikely event the
airplane experiences erroneous stabilizer trim movement.
Regarding the comments suggesting a dedicated switch to disable
MCAS to include a guard, light, or aural warning, the FAA notes that
when MCAS is
[[Page 74567]]
disabled due to detected faults, the Master Caution and system
annunciator panel (FLT CONT), as well as the SPEED TRIM light on the P5
overhead panel, will be illuminated. The new MCAS is compliant with 14
CFR part 25 certification standards and addresses the unsafe condition,
so it is not necessary to change the design to add a dedicated switch
to disable MCAS or add an additional light or aural alert.
2. Comments Regarding Function of Aisle Stand Cutout Switches
Comment summary: Numerous commenters suggested changing the design
of the aisle stand stabilizer trim cutout switches to resemble the
design on pre-MAX versions of Model 737 airplanes. On those earlier
Model 737 airplanes, two guarded switches on the aft end of the center
aisle stand, aft of the throttle levers, are used to stop electric
commands to the stabilizer trim motor. The pilots are directed to use
the switches by two NNCs: Runaway Stabilizer and Stabilizer Trim
Inoperative. In both procedures, the pilot is directed to ``place both
STAB TRIM cutout switches to CUTOUT.'' On the earlier models of the
Boeing Model 737, the switches have distinct functions (labeled
``main'' and ``auto'') where one (auto) would cut out all FCC-generated
stabilizer commands (autopilot and speed trim) and the other (main)
would cut out pilot-generated commands (from the pilot thumb switches).
On the 737 MAX, however, the switches are wired in series, and both
perform the same function (primary and backup): To cut out all electric
commands to the stabilizer (both FCC-generated commands and pilot
commands). The commenters asserted that the configuration of the
earlier (pre-MAX) Boeing Model 737 airplanes would allow the pilot to
disable MCAS commands while retaining the ability to make electric trim
inputs using the thumb switches. The commenters expressed concern that
pilots would be required to use manual trim for the remainder of that
flight.
FAA response: No change to the design or this AD is necessary to
address the commenters' concerns. The new MCAS has redundancy (receives
inputs from two AOA sensors and is implemented by two FCC computers)
and will automatically disable MCAS for the remainder of the flight if
certain failures are detected. For detected failures where MCAS stops
making commands, the pilot does not use the aisle stand cutout
switches, and retains the ability to use thumb switches to control the
stabilizer. The only time the thumb switches would be unavailable is if
the pilot moves the aisle stand cutout switches to the cutout position;
in that event, the pilot has the option to use manual trim to move the
stabilizer. As discussed in the next paragraph, manual trim forces have
been assessed and deemed acceptable.
3. Comments Regarding Manual Trim Forces
Comment summary: Many commenters, including the Allied Pilots
Association, ALPA, BALPA, Ethiopian Airlines Group, and the UAE GCAA,
expressed concerns regarding the 737 MAX manual trim system and the
forces required to control and trim the aircraft following a failure of
the STS (including MCAS). Some questioned the mechanical advantage
provided by the manual trim system and whether it had been evaluated in
flight testing. A commenter stated that it takes 15 turns of the pitch
trim wheel to get just one degree of horizontal stabilizer movement,
and some pilots may lack the strength to make those turns if the
required force is too high. The commenter suggested pilots should be
required to take a yearly strength test to determine whether they are
capable of pulling a yoke or turning the pitch trim wheel in simulated
emergency conditions.
FAA response: Following the Ethiopian Airlines accident, the 737
MAX manual trim system design and force requirements were an area of
intense focus by the Ethiopian Aircraft Accident Investigation Bureau,
the FAA, Boeing, and other CAAs, which continued throughout the FAA's
evaluation and testing of the new FCC software and new MCAS during
certification. The data from the Ethiopian Airlines accident indicates
that the high trim wheel forces experienced during that accident were
the result of significant horizontal stabilizer mis-trim combined with
excessive airspeed. The new FCC software limits the maximum mis-trim
that could occur for any foreseeable failure of the STS, thus ensuring
the pilot can maintain control of pitch using the column only, without
requiring exceptional pilot skill, strength, or alertness.
Additionally, the FAA evaluated the manual trim system for the unlikely
event that manual trim will be necessary. This included detailed
analysis of manual trim wheel forces as a function of both dynamic
pressure and out-of-trim state, testing to measure and assess the
strength capability of an anthropometric cross-section of male and
female subjects, and FAA flight testing to quantitatively validate
manual trim wheel forces and qualitatively evaluate the ability to
control the airplane for continued safe flight and landing. These
flight test conditions and the associated analysis included maximum
out-of-trim conditions well beyond those possible for any failure
conditions in the new MCAS design and included the most critical
aircraft configurations and airspeeds to the operational airspeed limit
of the flight envelope (referred to as Vmo/Mmo). The FAA determined
that manual trim wheel forces meet FAA safety standards and do not
require exceptional pilot skill or strength nor any special or unique
handling techniques as suggested by some of the commenters.
Improvements to the Runaway Stabilizer non-normal procedure proposed in
the NPRM and mandated by this final rule include steps to help ensure
column forces remain manageable and reduce manual wheel trim forces in
the unlikely case where manual trim may be needed. Additionally, this
AFM procedure and pilot training emphasize the first priority in an
emergency is to maintain control of the airplane, and also include
specific information about the manual trim system including techniques
for effectively using manual trim. Therefore, the FAA has made no
changes in finalizing this AD related to the manual trim system or
related AFM non-normal procedures.
4. Comments Regarding Availability of Automation After MCAS Failure
Comment summary: A commenter stated that the autopilot and
autothrottle should be available following an MCAS failure. The
commenter expressed concern that MCAS will be triggered routinely due
to turbulence and gusts during cruise, and its shutdown would render
the autopilot inoperative. The commenter noted that when autopilot is
not available, airplanes are prohibited from flight at higher altitudes
where airplanes fly with reduced vertical separation minima (RVSM).
FAA response: In most cases, autopilot and autothrottle are
available following an MCAS failure. Flight testing of the new MCAS has
demonstrated that it will not be triggered due to turbulence and gusts.
The new MCAS design is such that following certain MCAS failure
scenarios, the system will allow for engagement of the autopilot and
autothrottle. Flightcrew training and procedures identify when the
flightcrew may attempt to engage the autopilot and/or autothrottle. If
the Runaway Stabilizer NNC is used, the use of autopilot is prohibited
by the procedure.
[[Page 74568]]
5. Comments Regarding Selection of Air Data Source
Comment summary: A commenter wanted the air data system to be
revised to allow for selection of offside data if onside data is
erroneous (i.e., the captain can select to display first officer's
data, or vice versa), and ideally to automate it to prevent the display
of erroneous data.
FAA response: This comment regarding the air data system is not
related to the unsafe condition addressed by this AD. The Boeing 737
air data system is federated such that independent air data (altitude,
airspeed, and AOA) from the captain's side is used to provide
information on the captain's PFD, while independent air data from the
first officer's side is used to provide information on the first
officer's PFD. The unsafe condition addressed by this AD concerns a
single high erroneous AOA generating repetitive MCAS behavior, which,
in combination with multiple flight deck effects, could affect the
flightcrew's ability to accomplish continued safe flight and landing.
The requirements of this AD address the MCAS issue.
6. Comments Regarding Suppression of Overspeed Warning
Comment summary: A commenter stated that the warning system needs
to be revised so that the overspeed aural warning can be suppressed
manually by the flightcrew.
FAA response: This comment is not related to the unsafe condition
addressed by this AD. Like the airspeed and stick shaker, the overspeed
aural warning is federated in a left/right configuration aligning with
the captain's and first officer's sides of the airplane. The system
meets the certification standards applicable to this airplane and was
certificated without a provision for suppressing the aural warning.
7. Comments Regarding Crew Procedure To Extend Flaps
Comment summary: Two commenters suggested adding a crew procedure
to extend the flaps in the event of an MCAS failure. They noted that
MCAS is available only when the flaps are retracted, which indicates
that the airplane does not need MCAS when the flaps are extended.
FAA response: It is not necessary to add a new flightcrew procedure
for extending the flaps in order to counter an MCAS failure. With the
new MCAS design, time-critical crew procedures are not required to
mitigate MCAS failures. Furthermore, extending the flaps at high
airspeeds could damage the flaps and cause controllability problems.
The FAA has not changed this AD regarding this issue.
F. Suggestions for Crew Procedure Changes
1. Comments Regarding AFM Crew Procedure Adequacy
Comment summary: Several commenters, including BALPA, NATCA, ALPA,
Boeing, the Allied Pilots Association, the JEMOG, Ethiopian Airlines
Group, A4A, and SWAPA, requested that the FAA modify the emergency and
non-normal procedures contained in the proposed AD. These comments
covered several of the proposed checklists, with an emphasis on the
Airspeed Unreliable and Runaway Stabilizer checklists. The comments
included requests to make small changes involving typographical errors,
to add information to checklists, to simplify checklists, to shorten or
reduce the number of memory items, and to develop checklists for
certain specific failure cases. Three commenters, including BALPA and
Ethiopian Airlines Group, recommended providing a combined Airspeed
Unreliable and Runaway Stabilizer checklist for certain specific
failure conditions.
Finally, ALPA commented that, while it supported in principle the
potential changes to the Unreliable Airspeed checklist described in the
addendum to the draft 737 FSB Report, it cannot provide support or
opposition to any such changes without reviewing the checklist as
modified. ALPA proposed that the FAA release the final Airspeed
Unreliable Checklist for public review and comment after modification
with the potential refinements described in the addendum.
FAA response: The FAA has made several changes to the checklists,
taking into consideration not only comments provided in the context of
the NPRM, but also in response to the outcomes from the FAA FSB
evaluation. The inputs from the FAA FSB were the result of
collaboration with other CAAs during the JOEB. The JOEB conducted an
extensive evaluation of the proposed procedures and training conducted
by a wide variety of crews, including line pilots with levels of
experience ranging from high to low and regulatory pilots from four
separate CAAs during the NPRM comment period.
The AFM procedures specified in the proposed AD were the result of
procedural development conducted by FAA test pilots, human factors, and
operations personnel (along with other engineering and operational
experts from other CAAs and from Boeing), which considered a myriad of
similar aspects as the procedures were developed and evaluated.
Additionally, the procedures were evaluated during FAA certification,
including human factors evaluations to determine compliance to 14 CFR
25.1302, and system safety assessments to determine compliance to 14
CFR 25.1309. The FAA convened a team of test pilots, operational
pilots, and human factors experts during the development of the AFM
procedures specified in the proposed AD. The FAA convened a similar
team to consider each procedural comment made during the NPRM comment
period and to determine if changes were warranted to improve safety.
A4A and SWAPA expressed concern that there are too many recall
items in the Runaway Stabilizer non-normal procedure, and included a
suggestion for how to reduce the number of steps. The suggestion
included combining some recall items to achieve fewer numbered steps,
but with multiple embedded actions in each recall item, such that the
suggested changes would result in the same number of required
flightcrew actions. The FAA agrees that it is desirable to minimize
recall items when appropriate. The recall steps in the non-normal
procedures required by paragraph (h) of this AD reflect flightcrew
actions required to address a runaway stabilizer condition. Based on
the FAA's evaluation and in coordination with human factors
specialists, the FAA determined that the commenters' proposed changes
would complicate the recall steps and would increase the likelihood
that a critical flightcrew action is forgotten or missed. The FAA
considered all of the commenters' requests in the context of crew
workload, clarity of instruction, consistency with training objectives,
and consistency with other procedures contained in the AFM. The FAA
declines the request to combine checklists because checklists must be
applicable to all potential failure conditions, not just the specific
failure conditions noted by the commenters. Additionally, the failure
conditions where a combined checklist might be useful were evaluated by
multiple flightcrews, resulting in a conclusion by the FAA that,
primarily due to the new MCAS required by this AD, the order and
content in which these two checklists were accomplished is not critical
to continued safe flight and landing.
The FAA made minor changes to the procedures that were proposed in
the NPRM. The changes simplify and
[[Page 74569]]
correct grammatical and typographical errors in, the Airspeed
Unreliable non-normal checklist (figure 2 to paragraph (h)(3) of this
AD) as follows:
Removed the words ``using performance tables from an
approved source,'' which contradicted the next sentence.
Corrected a typographical error to specify actions if the
``captain's and first officer's altitude indications are both
unreliable'' instead of the proposed ``captain's or first officer's
altitude indications are both unreliable.''
Revised a note to correct a typographical error; the
corrected text refers to ``DA/MDA,'' while the previous text referred
to ``DH/MDA,'' and revised the last sentence for clarity.
Revised a sentence to specify that the pitch bar may
``automatically'' be removed, thus clarifying that removal does not
require pilot action.
Revised a sentence to specify ``An AFDS pitch mode''
instead of ``Selection of an AFDS pitch mode.''
Added a note to specify ``only use flight director
guidance on the reliable PFD.''
The FAA also revised the ALT Disagree non-normal checklist (figure
8 to paragraph (h)(9) of this AD) to correct a typographical error in
the proposed AD. The corrected text refers to ``DA/MDA,'' while the
proposed text referred to ``DH/MDA.''
To the extent that ALPA suggests the addendum contained
insufficient information to provide a meaningful comment, the FAA notes
that the addendum identified the areas of potential checklist
refinement and the reasons why refinement may be necessary. The JOEB's
operational evaluation of the proposed checklists generated potential
refinements that did not result in any substantive change to the
checklists proposed in the NPRM. Rather, the results of the evaluation
indicated that minor revisions to the unreliable airspeed checklist,
which are reflected in this AD, may be appropriate. As such, there was
no need for the FAA to publish the ``final checklist'' with the 737 FSB
Report. However, because the FAA was aware that additional information
obtained during the operational evaluation could have an impact on the
final checklists, it provided notice of the findings in an addendum to
the 737 FSB Report and sought comment from the public. The FAA finds
that the addendum provided sufficient information for commenters to
assess the potential revisions and offer alternatives to the proposed
checklist to address the concerns suggested by the operational
evaluation.
2. Comments Regarding Crew Procedure To Disable Stick Shaker
Comment summary: Several commenters, including the Allied Pilots
Association, ALPA, BALPA, Ethiopian Airlines Group, and the UAE GCAA,
expressed concerns regarding the attention-getting nature of the stick
shaker and requested a change to the procedures to include a means to
suppress an erroneous stick shaker, including procedures to pull the
associated stick shaker circuit breaker. In contrast, a commenter
expressed a concern with the possible safety risks of including a
procedure to pull the stick shaker circuit breaker in order to silence
the warning.
FAA response: The FAA infers that the commenters are suggesting
there is an unacceptably high flightcrew workload when stick shaker is
activated erroneously. The 737 stall warning/stick shaker is, by
design, attention getting and can be a distraction during an
erroneously high-AOA event. However, after careful evaluation, the FAA
has not changed the AFM non-normal procedure to include pulling the
stick shaker circuit breakers in this final rule, for the following
reasons.
The FAA evaluated all failure conditions of the new FCC software as
part of certification of the proposed system changes. The new FCC
software removes the potential for repeated, uncommanded MCAS inputs in
the presence of an erroneous high AOA sensor input. This new design
therefore removes the most significant contributor to unacceptably high
flightcrew workload. With the new FCC software on the 737 MAX, the FAA
tested and assessed all remaining flight deck effects, including
erroneous stick shaker, during all foreseeable failure conditions,
including high-AOA sensor failures during the most critical phases of
flight (such as during takeoff or go-around). With the remaining flight
deck effects and associated crew workload, these failures and effects
were found compliant and safe.
The FAA considered the commenters' concerns that an erroneous stick
shaker may pose a distraction for the crew, and evaluated that scenario
with procedures that include steps to silence an erroneous stick shaker
stall warning via a circuit breaker pull. The FAA finds that an
erroneous stick shaker, while it may pose a distraction to the
flightcrew, does not affect controllability of the airplane. The stick
shaker circuit breaker locations also do not meet FAA requirements for
convenient operation for emergency controls for the complete range of
pilots from their normal seated position in the flight deck, leading to
possible distraction from their primary duties to safely control and
monitor the aircraft. Furthermore, inclusion of these additional steps
would add cognitive and physical workload to an already substantial
Airspeed Unreliable non-normal procedure, and errors in locating and
pulling the correct circuit breaker may lead to other airplane hazards.
Balancing the concerns associated with adding a procedure to pull
circuit breakers against the distraction of an erroneous stick shaker,
the FAA has concluded that the design is compliant and safe, and
therefore no change to the proposed non-normal procedures related to
silencing the 737 MAX stall warning is required for this AD.
3. Comments Regarding Changes Associated With Crew Procedures
Comment summary: The FAA received comments from A4A, JEMOG, Air
China, Ameco, and several other commenters regarding the new AFM non-
normal procedures that were primarily administrative in nature rather
than specific recommended changes. A commenter recommended referring to
the AFM non-normal procedures as ``updates'' versus ``new'' as stated
in the NPRM. Another commenter stated that the proposed new non-normal
procedures were different and more complicated than previous Boeing
Model 737 non-normal procedures. Another commenter disagreed with the
FAA's proposed allowance to insert the figures containing the non-
normal procedures directly into the AFM. A4A expressed concern with the
memory items in the proposed AFM non-normal procedures and use of Quick
Reference Cards (QRCs) by some operators. Finally, a commenter
requested that the FAA assess the proposed procedures in light of one
pilot instead of a crew of two.
FAA response: While it is true that some of these non-normal
procedures can be viewed as updates to existing procedures, such as
those in the operator's Quick Reference Handbook, this AD addresses AFM
non-normal procedures that are part of the required type design change
to the 737 MAX. The FAA is mandating removal of old, and replacement
with new, AFM non-normal procedures. These AFM changes will result in
corresponding changes to flightcrew training and operations materials
including applicable Quick Reference Handbook Non-Normal Checklists
such that they reflect these new AFM procedures.
Regarding the comment about the added complexity in the new AFM
non-normal procedures compared to
[[Page 74570]]
previous Boeing Model 737 procedures, as previously noted the AFM
procedures specified in the proposed AD were thoroughly vetted by the
FAA and others, as previously described in the ``Related Actions''
section. The AFM procedures are required by this AD as part of the 737
MAX design changes; their complexity has been reduced during the FAA's
certification activity, and they have been validated by the FSB during
the JOEB evaluation.
To facilitate immediate incorporation of new AFM non-normal
procedures, the FAA allows for copies of the figures to be inserted
directly into the existing AFM if needed. That provision is specified
in paragraph (h) of this AD. The FAA agrees that revised AFMs should be
provided to operators, and the FAA expects those revisions will be
available from Boeing following issuance of this final rule.
The FAA did not assess use of QRCs, which are operator specific.
Should an operator wish to use QRCs that deviate from the AFM
procedures specified in paragraph (h) of this AD, the operator must
coordinate with its principal inspector or responsible Flight Standards
Office and submit a request for an alternative method of compliance
(AMOC) to the requirements of this AD.
Finally, while most tasks in the flight deck could be accomplished
by a single pilot, the FAA notes that the 737 MAX is certified with two
pilots as the minimum crew, in accordance with 14 CFR 25.1523.
No change to this AD is necessary based on these comments.
4. Comments Regarding Disabling Elevator Feel Shift
Comment summary: A commenter requested that the flight control
system disable differential feel in the event it is triggered falsely
by an erroneous high AOA condition.
FAA response: The FAA infers the commenter is referring to the
Elevator Feel Shift (EFS), which is associated with identification of a
stall on 737 NG and 737 MAX airplanes based on AOA sensor data.
Although both MCAS and EFS use AOA data, only MCAS can move the
horizontal stabilizer. The EFS changes control column feel force, but
does not use the horizontal stabilizer trim system to initiate the
changed feel force. This comment is unrelated to MCAS and the unsafe
condition addressed by this AD. The FAA considered this system during
the analysis, flight testing, and human factors assessments performed
prior to approval of the new MCAS implemented by the FCC software
required by paragraph (g) of this AD. No change to this AD is necessary
based on this comment.
5. Comments Regarding Timeliness of Flightcrew Procedures
Comment summary: Boeing recommended that the FAA revise a sentence
in the sixth paragraph of the Proposed Design Changes section of the
NPRM to clarify the use of ``timeliness'' as it relates to the
flightcrew performing a non-normal procedure. Boeing stated that there
is an element of timeliness expected in flightcrew responses to all
non-normal events.
FAA response: The FAA intentionally referred to the ``timeliness''
of the flightcrew performing a non-normal procedure in the proposed AD.
The 737 MAX flight control design at the time of the Lion Air and
Ethiopian accidents relied on pilot use of secondary flight controls
(i.e., the electric trim switches) in a particular way (large
continuous commands versus several short duration commands) or use of
the Runaway Stabilizer non-normal crew procedure (using aisle stand
cutout switches or grasping the manual trim control wheel), in a
relatively short amount of time, for certain failure conditions
(erroneous MCAS command) to retain aircraft control and ensure
continued safe flight and landing. Control of the airplane during this
failure scenario depended on these timely crew actions. With the new
MCAS implemented by the FCC software required by this AD, basic control
of the airplane is ensured for all potential failure conditions through
the use of only the primary flight controls (i.e., control column),
without the need for particular and timely pilot reactions on non-
primary controls. Therefore, the FAA has determined that no change to
this AD is warranted.
G. Suggestions Regarding Monitors/Maintenance/Operations
1. Comments Regarding AOA Sensor Checks and Monitoring
Comment summary: Several commenters offered input regarding
suggested additional checks and monitoring of the AOA sensors,
including doing a visual inspection before flight, continuously
monitoring the AOA sensor electrical circuits, comparing AOA sensor
values before flight, and continuously monitoring them throughout the
flight. The commenters asked whether the monitors can detect damage
(e.g., damage that occurs while at the gate) to an AOA sensor while on
the ground. The commenters noted that the NPRM did not mention ground
operations actions regarding vulnerable AOA vanes. The commenters
requested expansion of the one-time AOA sensor system test (required by
paragraph (l) of this AD) to a regularly scheduled repetitive action
(not just one time before the airplane is returned to service).
FAA response: The vane-style AOA sensor used on the 737 MAX is a
common instrument installed on many transport airplanes. The existing
preflight walk-around inspection of the airplane includes a visual
check of the condition of the AOA sensors. These AOA sensors include
electrical circuits that measure the angle of the sensor. The position-
sensing electrical circuits are continuously monitored and can detect
if an electrical circuit is compromised. The AOA sensors also include
electrical heaters in the body of the sensor and within the vane that
aligns with local airflow and rotates within the sensor as AOA changes.
The electrical current to the AOA heaters is monitored to detect a
heater failure. The left and right AOA sensor values are not compared
before flight because AOA sensors can be moved by winds. The left and
right AOA sensor values are compared during flight and before the data
is used by MCAS. If the difference between them is more than 5.5
degrees, MCAS will be disabled. If an AOA sensor is damaged while at
the gate, the typical damage would be a bent or broken vane. This
damage could be detected during the preflight inspection. If the heater
circuit is damaged, the heater failure will be annunciated. If a vane
is bent only a small amount, there may be small differences between the
captain's and first officer's altitude and airspeed indications.
Paragraph (l) of this AD requires a one-time check of the AOA sensors
to verify that the AOA sensors are calibrated correctly and the AOA
heaters are working properly. Scheduled checks of the AOA sensors are
not necessary due to the preflight inspections, the continuous circuit
monitors, and the pilots' use of altitude and airspeed data affected by
the AOA sensors.
2. Comments Regarding AOA Sensor Calibration and Testing
Comment summary: A commenter requested improved calibration and
testing of critical AOA sensors.
FAA response: The Collins Aerospace Component Maintenance Manual
(CMM) that is used for calibrating the 737 MAX AOA sensors as they are
assembled has been updated with a new final check to verify that the
AOA sensor has been calibrated correctly. This new check uses a simple
independent electrical test that will
[[Page 74571]]
detect whether the more sophisticated calibration equipment was
configured and used correctly. The AOA sensor is tested on the airplane
using the AOA sensor system test in the AMM. This test is specified in
Boeing Special Attention Service Bulletin 737-00-1028, dated July 20,
2020, which is required by paragraph (l) of this AD. The test is
required to ensure that all 737 MAX AOA sensors are properly calibrated
and the heaters are operational prior to return to service. Therefore
no change to this AD is necessary based on this comment.
3. Comments Regarding Discerning AOA Sensor Failures
Comment summary: The Turkish DGCA, Ethiopian Airlines Group, and
other commenters proposed to integrate information from the various AOA
sensor electrical circuits and other data available on the airplane to
establish when there is an AOA sensor failure and when data from the
AOA sensor should not be used. Data from the Ethiopian Airlines Flight
302 accident shows a detected AOA heater failure coincident with the
sensed AOA transitioning rapidly to a large AOA value.\6\ The
commenters also noted that with the failure of the AOA sensor heater,
the AOA sensor is more vulnerable to icing and consequently could
provide unreliable AOA output values. Proposed scenarios that would
cause AOA sensor data to be disregarded include the following: Heater
failure, heater failure combined with a rapid change in the AOA sensor
position to a position consistent with vane departure, AOA disagree at
90 knots during takeoff, unreasonable AOA for flight conditions, and an
AOA that disagrees with the estimated (synthetic) AOA.
---------------------------------------------------------------------------
\6\ Figure 56, ``AOA Values During the Beginning of the
Flight,'' of Report No. AI 01/19, ``Interim Investigation Report on
Accident to the B737-8 (MAX) Registered ET-AVJ operated by Ethiopian
Airlines on 10 March 2019,'' dated March 9, 2020, of the Federal
Democratic Republic of Ethiopia Ministry of Transport Aircraft
Accident Investigation Bureau.
---------------------------------------------------------------------------
FAA response: FAA regulations do not require the integrated failure
detection capability requested by the commenters, and the 737 MAX air
data system does not include this capability. The FAA has determined
that no change to this AD is necessary because heater failures are
annunciated, and the Unreliable Airspeed NNC provides guidance for
pilots to establish whether there is reliable available data.
4. Comments Regarding Use of Erroneous AOA Sensor Data
Comment summary: A commenter noted that it would be preferable to
suppress the effects of a faulty AOA sensor by declaring it failed and
disregarding it.
FAA response: The unsafe condition identified in this AD is
addressed by the required actions, including installation of the new
FCC software (with the new MCAS) which compares AOA sensor data
supplied to it. The actions required by this AD do not change the
existing 737 MAX air data system, which includes monitoring and
determination of AOA sensor failures, which was certificated without
the capability suggested by the commenter.
5. Comments Regarding Use of STAB OUT OF TRIM Light
Comment summary: Several commenters, including ALPA and the UAE
GCAA, had questions and concerns regarding the STAB OUT OF TRIM light
function and use. The commenters noted the new use of the light to
annunciate FCC failures, and had questions about where the light is
located, when the light would be illuminated, whether pilots would see
it, and whether depressing the RECALL button would be required. Other
commenters were concerned that a light with a dual meaning could lead
to what they referred to as a ``Helios'' type of event, and therefore
there should be a new separate light.
FAA response: On the 737 MAX, there is one STAB OUT OF TRIM light
located on the captain's forward instrument panel above the inboard
display. Per figure 6 to paragraph (h)(7) of this AD, on the ground the
light will illuminate if there is a partial failure of an FCC. In
flight, the light will illuminate if the autopilot does not set the
stabilizer trim correctly. Dispatch is prohibited when the STAB OUT OF
TRIM light is illuminated while on the ground. With electrical power
on, for certain failures of an FCC, the light will be illuminated
continuously, such that no recall action is required of the pilot to
have the light annunciate a fault. The light is in a location that is
visible by both pilots.
The FAA infers that the commenter's reference to Helios is
regarding the Helios Airways Flight 522 accident on August 14, 2005,\7\
related to confusion with a single flight deck warning used for a dual
purpose. On that 737-300 airplane, a single warning served to
annunciate two different, unrelated issues: Takeoff configuration
warning and cabin altitude warning, with two associated distinct
flightcrew procedures. The function of the STAB OUT OF TRIM light
implemented by this AD (it is in the FCC software) is associated with
only one flightcrew procedure (the Stabilizer Out of Trim NNC required
by this AD). Per that procedure, if the light is illuminated on the
ground the flightcrew is directed to not takeoff. Therefore, a new
separate light is not required. No change to this AD is necessary based
on these comments.
---------------------------------------------------------------------------
\7\ Hellenic Republic Ministry of Transport & Communications Air
Accident Investigation & Aviation Safety Board (AAIASB) Helios
Airways Flight HCY522 Aircraft Accident Report, dated November 2006
(https://data.ntsb.gov/Docket/?NTSBNumber=DCA05RA092).
---------------------------------------------------------------------------
6. Comments Regarding Periodic Testing of MCAS
Comment summary: A commenter suggested that MCAS have either an
automatic or a manual self-test that could be tied to the stall warning
system test.
FAA response: Based on the suggestion to tie a self-test to the
stall warning system test, the FAA infers that the commenter is
suggesting that this test be conducted every day. Frequent testing of
MCAS is not required to comply with FAA reliability requirements (14
CFR 25.1309). Even though MCAS is intended only for use during non-
normal flight conditions, the elements of the air data and flight
controls system associated with MCAS are used during every flight and
are continuously monitored. These include AOA sensors and associated
wiring, ADIRUs, databuses, FCCs, and FCC-generated stabilizer trim
commands, such as STS commands or autopilot commands. An existing CMR
(22-CMR-01 in the Boeing MPD) does an operational check of speed trim
and stabilizer trim discrete associated with the FCC computers.
Certification of the new MCAS required implementing a new CMR (22-CMR-
02), which requires periodic testing to verify proper functioning of
the stabilizer trim enable ground path and autopilot arm cutout switch.
In summary, while MCAS is not explicitly tested each flight, any
problem with AOA, ADIRU, FCC, software, etc., will be evidenced
immediately by existing monitors and alerts to be resolved by
maintenance prior to subsequent dispatch, and therefore does not need
to be tested. The FAA has not changed this AD based on this comment.
7. Comments Regarding Maintenance of MCAS
Comment summary: A commenter noted that there is little mention of
[[Page 74572]]
maintenance in the NPRM. Another commenter asked whether dispatch is
prohibited after MCAS failure. Another commenter inquired about
procedures for recording, diagnosing, and repairing the system before
another flight.
FAA response: Design changes mandated via an AD often have new or
revised maintenance documents associated with them.
All of these 737 MAX maintenance-related documents have been
revised:
Boeing 737 Fault Isolation Manual (FIM)
Boeing 737 Aircraft Maintenance Manual (AMM)
Boeing 737 Maintenance Planning Document (MPD)
FAA Maintenance Review Board Report
FAA Master Minimum Equipment List (MMEL) (referenced in
paragraph (i) of this AD)
Collins Aerospace Component Maintenance Manual (CMM) for AOA
Sensor
This AD requires accomplishment of certain Boeing service bulletins
that reference sections of the AMM. Paragraph (i) of this AD requires
actions related to the MMEL. The FAA has released a maintenance Safety
Alert for Operators (SAFO), SAFO 20015, Boeing 737-8 and 737-9
Airplanes: Return to Service,\8\ that identifies related documents.
---------------------------------------------------------------------------
\8\ SAFO 20015 is available at https://www.faa.gov/other_visit/aviation_industry/airline_operators/airline_safety/safo/all_safos/.
---------------------------------------------------------------------------
U.S. airlines must have an approved maintenance program as a
condition of their approval to operate in the U.S. In response to the
comment pertaining to operation after MCAS failure, the MMEL does not
allow dispatch of the airplane with failure of the STS, which includes
MCAS. Maintenance will utilize the FIM and AMM to assess the system,
isolate the fault, resolve the issue, and then return the airplane to
service.
For shop repair of AOA sensors, the Collins Aerospace CMM was
updated to add a final check using different equipment to ensure the
sensor was not mis-calibrated.
For scheduled periodic maintenance, two new tasks are included in
the FAA's Maintenance Review Board Report and in the Boeing MPD. The
first is Item 22-011-00 in the Boeing MPD, which is an operational
check of the MCAS discrete to verify the integrity of MCAS. The other
new task is Item 22-030-00 in the Boeing MPD, which is also a CMR (22-
CMR-02) that operationally checks the stabilizer trim enable ground
path and autopilot arm cutout switch.
Boeing notified 737 MAX operators that these documents were revised
and published via customary communication methods. U.S. part 121 and
part 135 operators must use current CMRs per their OPS SPECS D072
Aircraft Maintenance--Continuous Airworthiness Maintenance Program
(CAMP) Authorization. Continued eligibility for a CAMP authorization
depends on the operator incorporating MPD revisions (which include
CMRs) into their maintenance programs.
8. Comments Regarding Oversight of Maintenance Program
Comment summary: A commenter asked who and what documents and/or
procedure ensures that the maintenance program is enforced.
FAA response: For airplanes registered in the United States,
operators must have an approved maintenance program and must adhere to
it. The FAA oversees U.S. operators. Foreign operators are regulated
and overseen by the civil aviation authority of their country.
9. Comments Regarding Redundancy in the Master Minimum Equipment List
Comment summary: A commenter noted that figure 10 to paragraph (i)
of the proposed AD contained redundant information. The commenter
stated that within figure 10 to paragraph (i) of the proposed AD, both
step (2) and step (8) specify that the autopilot disengage aural
warning system must be operating normally for dispatch. The commenter
added that item 22-10-02 (which is discussed in note 2 to paragraph (i)
of the proposed AD; now note 3 to paragraph (i) of this AD) was deleted
in revision 2 of the MMEL.
FAA response: The FAA agrees that the items mentioned are
redundant. However, this redundancy does not affect compliance with the
AD. In addition, this redundancy will be addressed in the next revision
of the MMEL. No change to this AD is necessary based on this comment.
10. Comments Regarding Inclusion of AOA Sensors in MMEL
Comment summary: A commenter asked if the AOA sensors and MCAS are
in the MEL. The commenter stated that if the AOA and MCAS are
essential, then they must be included in the MEL so that pilots cannot
take off if the AOA sensor or the connection between the AOA and MCAS
is degraded or failed.
FAA response: The FAA infers that the commenter is asking that the
AOA sensors and MCAS be excluded from the MMEL, meaning that the
equipment must be operative for dispatch. On April 10, 2020, the FAA
published the FAA-approved Boeing 737 MAX B-737-8/-9 MMEL, Revision 2,
after public notice and opportunity for comment. The 737 MAX MMEL does
not allow dispatch with the STS (which includes MCAS) inoperative, and
it does not allow dispatch with the position sensing circuit in an AOA
sensor inoperative. The monitoring that would prevent this dispatch
would also detect a failure in the communication between the AOA
sensors and the MCAS function in the FCCs. The MMEL, which includes AOA
sensor heaters, allows for limited dispatch with inoperative AOA
heaters, provided the airplane is not operated in known or forecast
icing conditions. No change to this AD is necessary based on this
comment.
11. Comments Regarding Inclusion of AOA Sensor Heaters in MMEL
Comment summary: The UAE GCAA noted that currently ``AOA heating
system, flight control system, and AP/YD'' are MMEL ``go'' items in
most cases, except for long-range operations and in-icing conditions.
The UAE GCAA noted that it is sometimes difficult for flightcrews to
avoid icing in some flight conditions. The UAE GCAA asked that the FAA
and Boeing make these items ``no go'' in the MMEL.
FAA response: As previously noted, the FAA approved revisions to
the MMEL that removed provisions for dispatch related to MCAS failures.
The MMEL continues to include provisions for limited dispatch for other
unrelated degradation of the flight control system, the autopilot, and
yaw damper. Regarding the AOA heating system, no changes are required
for MMEL item 30-31-02. The MMEL currently states that the AOA sensor
heaters may be inoperative, provided the aircraft is not operated in
known or forecast icing conditions. However, if icing conditions are
encountered, the potential effects due to unheated vanes, including to
air data and to MCAS, do not rise to a hazardous level.
12. Comments Regarding Typographical Error in Note 2 to Paragraph (i)
of the Proposed AD
Comment summary: A4A stated that note 2 to paragraph (i) of the
proposed AD incorrectly refers to MMEL item 22-11-06-2B instead of MMEL
item 22-11-06-02B.
FAA response: The FAA concurs and has revised this note, now note 3
to paragraph (i) of this AD, to refer to MMEL item 22-11-06-02B.
[[Page 74573]]
13. Comments Regarding Removal of Note in Item (4) Within Figure 10 to
Paragraph (i) of the Proposed AD
Comment summary: A4A stated that the FAA should correct conflicts
between the NPRM and policies regarding MEL items pertaining to several
aspects of the flight control system (FCS). A4A noted that figure 10 to
paragraph (i) of the proposed AD contains a note under item (4) stating
that both FCCs must be operative to dispatch. A4A explained that there
are several FCC functions that will continue to have MMEL deferral
relief, as specified in figure 10 to paragraph (i) of the proposed AD
and Revision 2 of the MMEL. A4A added that the item (4) statement in
figure 10 to paragraph (i) of the proposed AD (which states that speed
trim function must be operative for dispatch), combined with the
deletion of the Speed Trim deferral allowance from Revision 2 of the
MMEL, provides a clear indication that Speed Trim must operate normally
for dispatch. For these reasons, A4A recommended that the note be
removed.
FAA response: The FAA has removed the note identified in the A4A
comment. The intent of the note was to emphasize that FCC deactivation
is no longer permitted; this deactivation was associated with Speed
Trim Function relief in previous MMEL revisions. This deactivation came
as part of a required maintenance procedure supported by Boeing in the
Dispatch Deviation Guide (DDG). The FAA acknowledges that the note is
unnecessary, and the revised MMEL itself addresses the condition
specified in the note. For these reasons, the FAA has revised this AD
to remove the note that was under item (4) in figure 10 to paragraph
(i) of the proposed AD.
H. Suggestions for Crew Reporting and Crew Procedures
1. Comments Regarding Crew Reporting of Irregularities
Comment summary: A commenter stated that a procedure should exist
mandating that every 737 MAX operator inform Boeing, the FAA, and local
authorities when any stall warning activation, airspeed disagree alert,
altitude disagree alert, or AOA disagree alert occurs in normal
operation (excluding test flights or readiness flights).
FAA response: For U.S. operators, 14 CFR 121.563 requires the pilot
in command to ensure all mechanical irregularities occurring during
flight time are entered into the maintenance log of the airplane at the
end of that flight time. 14 CFR 121.533, 121.535, and 121.537 also
place responsibility for operational control with the operator and
require operators to exercise operational control through approved or
accepted procedures that lead to the safe dispatch and operation of a
flight. Operators may also provide additional reporting and/or data
collection such as irregularity reports, Aviation Safety Action Program
reports, flight operational quality assurance data, or ad-hoc data
collection from flight data recorders or from aircraft communicating
and reporting system (ACARS) as part of their operational control
system. 14 CFR 121.703 requires reporting of emergency actions during
flight, such as stick shaker activations. The FAA has not changed this
final rule regarding this issue.
2. Comments Regarding Consistency of 737 MAX and 737 NG AFM Procedures
Comment summary: The BALPA questioned whether applicable procedure
changes from the 737 MAX AFM would be applied to the Boeing 737 NG AFM
to avoid confusion if pilots serve in both the Boeing 737 MAX and the
Boeing 737 NG.
FAA response: The FAA expects Boeing will update the eight non-
normal procedures included in this final rule in the Boeing 737 NG AFM.
The FAA is considering mandating these 737 NG AFM changes by a separate
AD rulemaking action. Additionally, the new special emphasis areas \9\
described in section 9.2 of the 737 FSB Report, also apply to the
Boeing 737 NG. Therefore, pilots serving in mixed fleet operations of
the Boeing 737 MAX and the Boeing 737 NG will have consistent
procedures and training in both airplanes. The FAA has not changed this
final rule regarding this issue.
---------------------------------------------------------------------------
\9\ 737 FSB Report, paragraph 6.11, defines a ``special emphasis
area'' as ``A training requirement unique to the aircraft, based on
a system, procedure, or maneuver, which requires additional
highlighting during training. It may also require additional
training time, specialized FSTD, or training equipment.''
---------------------------------------------------------------------------
3. Comments Regarding Flight Crew Operations Manual Content
Comment summary: The Turkish DGCA commented that a comprehensive
description of the flight director bias out of view needed to be
included ``in FCOM'' (the FAA infers the commenter is referring to a
Flight Crew Operations Manual) to ensure pilots will understand that
manual flight is necessary. Another commenter stated that the ``MAX
system'' (which the FAA infers means MCAS) must be included in the
pilot's manual.
FAA response: The information requested by the commenters is in the
AFM. In addition, the FAA has confirmed that Boeing will include the
information requested by the commenter in the FCOM (which is not
mandated by this AD) after publication of this AD.
I. Comments Related to Pilot Training and the Use of Simulators for
Pilot Training
The FAA received several comments to the NPRM docket related to
pilot training and certification and the qualification and use of
simulators for pilot training. The FAA appreciates this input and,
where appropriate, considered the information in other related actions
(e.g., finalizing the 737 FSB Report). Although the comments are beyond
the scope of this rule, the FAA provides the following responses.
1. Comments Regarding Simulator Training
Comment summary: Several commenters, including Flyers Rights, ALPA,
and the Turkish DGCA, stated that the FAA must require simulator
training for pilots operating the Boeing 737 MAX including training on
specific areas.\10\ Two commenters also recommended that the FAA
address perceived deficiencies in 737 MAX simulators related to
accurate representations of the force required by pilots to turn the
pitch trim wheel manually.
---------------------------------------------------------------------------
\10\ Commenters suggested the following areas be included in
simulator training: Stall recovery, flight displays, what to do if
the AOA disagree light illuminates, maneuvers with the AOA sensor
failed, training that mimics the forces needed by pilots,
intricacies of the manual trim wheel and how to implement two-pilot
intervention, autopilot disconnect and flight director bias out of
view, dependencies between MCAS and the other aircraft systems, and
differences in behavior when MCAS is operational versus when MCAS
has failed. Another commenter also noted that computer-based
training (CBT) should include the AOA disagree warning system and
the instrument panel gauges.
---------------------------------------------------------------------------
FAA response: As noted, this AD does not mandate pilot training.
However, consistent with the results of the JOEB operational evaluation
and in accordance with 14 CFR 121.405(e), the FAA is requiring air
carriers to revise all Boeing 737 MAX training curricula to include the
special training as described in the 737 FSB Report. This special
training includes training on all of the areas identified by the
commenters, including the use of manual stabilizer trim in an FFS. The
FAA has taken steps to verify that, in accordance with 14 CFR 60.11(d),
flight simulation training device (FSTD) sponsors have evaluated the
manual stabilizer trim system for proper control forces and travel on
each
[[Page 74574]]
FAA-qualified Boeing 737 MAX FFS. If the forces do not meet the
specified requirements of 14 CFR part 60, Appendix A, the FSTD sponsor
must not allow use of the FFS to conduct training on the manual
stabilizer trim wheel.
The FAA recommends that commenters review the 737 FSB Report and
SAFO 20014, Boeing 737-8 and 737-9 Airplanes: Pilot Training and Flight
Simulation Training Devices (FSTDs) Updates for more information on air
carrier pilot training requirements for the MAX.\11\
---------------------------------------------------------------------------
\11\ The 737 FSB Report is available at https://fsims.faa.gov/PICResults.aspx?mode=Publication&doctype=FSBReports; and SAFO 20014
is available at https://www.faa.gov/other_visit/aviation_industry/airline_operators/airline_safety/safo/all_safos/
---------------------------------------------------------------------------
2. Comments Regarding New Pilot Type Rating
Comment summary: Some commenters suggested that the FAA establish a
new type rating for the Boeing 737 MAX because, according to the
commenters, the 737 MAX behaves differently than the Boeing 737 Next
Generation (NG), and differences training is not adequate to address
the changes in the 737 MAX from the previous series. Commenters
suggested that a new type rating would ensure that 737 MAX pilots are
properly trained especially in abnormal and emergency situations. The
UAE GCAA raised concerns regarding a mixed fleet consisting of both the
Boeing 737 MAX and the Boeing 737 NG, suggesting that the FAA needed to
examine the impact of mixed fleet operations on crew training.
FAA response: The FAA establishes type ratings through an
operational evaluation of an aircraft conducted by a Flight
Standardization Board. The same process determines the differences
training required for a variation of the aircraft type (e.g., a new
series). For each new series of Boeing Model 737 airplanes, the FAA
conducted the described evaluation and determined that the same pilot
type rating applies to all Boeing Model 737 airplanes. The FAA finds
that this evaluation process has properly determined that the Boeing
737 type rating is appropriate for the 737 MAX. However, in accordance
with 14 CFR 121.400(c)(5), differences training is required for air
carrier pilots to serve on a new series of the Boeing 737. As outlined
in the 737 FSB Report, the differences training from the Boeing 737 NG
to the 737 MAX includes ground and flight training on abnormal and
emergency situations.
Regarding concerns about mixed fleets, the FAA notes that the new
special emphasis areas described in section 9.2 of the 737 FSB Report
also apply to the Boeing 737 NG. Therefore, pilots serving in mixed
fleet operations of the Boeing 737 MAX and the Boeing 737 NG will have
consistent training in both airplanes. The FAA refers commenters to the
737 FSB Report for further information specific to this issue.
3. Comments Regarding Manual Flying Proficiency
Comment summary: Several commenters asserted that pilots have an
over-reliance on automation and need training on manual flying skills
to ensure proficiency.
FAA response: Although these comments are not within the scope of
the proposed rule, the FAA notes that air carrier pilots are required
to demonstrate and maintain proficiency of manual flying skills.\12\
The FAA's commitment to ensuring manual flying proficiency is evident
in its publication of several advisory circulars (ACs) and SAFOs
related to this topic.\13\
---------------------------------------------------------------------------
\12\ See 14 CFR 121.423, 121.424, 121.427, 121.441, and part 121
Appendices E and F.
\13\ See AC 120-109A, Stall Prevention and Recovery Training; AC
120-111, Upset Prevention and Recovery Training; AC 120-114, Pilot
Training and Checking (14 CFR part 121, subparts N and O, including
Appendices E and F); SAFO 13002 Manual Flight Operations; and SAFO
17007 Manual Flight Operations Proficiency.
---------------------------------------------------------------------------
The FAA continues to emphasize proficiency in manual flying skills
for air carrier pilots by requiring 737 MAX special pilot training that
focuses on manual trim operations, manual flight during MCAS
demonstration at high angles of attack, and manual flight with an
unreliable airspeed condition. The 737 MAX special training is
described in Appendix 7 of the 737 FSB Report.
In September 2019, the FAA presented a working paper at the
International Civil Aviation Organization (ICAO) Assembly seeking the
establishment of a new panel that would address pilot training and
automation dependency. This panel would be an important step in
understanding the scope of automation dependency globally and bring the
international community together to work towards accepted solutions
that could reduce the variability in how the issue is addressed by
individual CAAs.
With broad support for establishing a panel at the Assembly, the
ICAO Air Navigation Commission approved the establishment of a new
Personnel Training and Licensing Panel (PTLP) in June 2020. The U.S.
has been named a member of this panel and the panel's work is
anticipated to begin in early 2021. The FAA will continue to advocate
for taking steps to address automation dependency, manual flight
operations proficiency, and improving pilot management of automated
systems globally. No change to this AD is necessary based on these
comments.
4. Comments Regarding Inclusion of Low-Time Pilots in Operational
Evaluation
Comment summary: The UAE GCAA stated the operational evaluation
should include low-time pilots with a commercial pilot license.
FAA response: As previously described in the ``Related Actions''
section, the FAA completed the operational evaluation jointly with
EASA, ANAC, and TCCA in September 2020. The operational evaluation of
the 737 MAX with the new MCAS included pilots from multiple countries
with varying levels of experience, including a low-time pilot with a
commercial pilot license.
J. Requests for Clarification
Several commenters sought additional information about operation
and behavior of certain systems on the 737 MAX.
1. Comments Regarding Various AOA Thresholds
Comment summary: Several commenters asked questions regarding the
different thresholds used by the new FCC and MDS software when
comparing AOA values. They asserted that use of different thresholds
and different computers should be eliminated. They were concerned that
different thresholds for the two monitors could cause confusion. They
noted that if the difference in AOA values is between the two
thresholds, MCAS would be disabled but the AOA DISAGREE annunciation
would not take place.
FAA response: The FAA provides the following clarification. At
lower speeds (flaps extended), the acceptable difference between the
left and right AOA values is larger. MCAS operates with flaps fully
retracted (higher airspeeds), where the acceptable difference is
smaller.
Airplanes experience significantly different sideslip conditions
during low-speed flight compared to high-speed flight, resulting in
larger differences between left and right sensed AOA values at low
airspeed when compared to high airspeed. It is therefore appropriate
for MCAS, which operates only at high airspeeds (with the flaps
retracted), to have a smaller acceptable
[[Page 74575]]
difference (tighter tolerance) than the AOA DISAGREE alert, which
functions throughout the flight envelope (low and high airspeeds). With
this tighter tolerance, MCAS will be disabled with the smaller
difference between AOA sensor inputs; thus, preventing erroneous MCAS
commands. No change to this AD is necessary based on these comments.
2. Comments Regarding MCAS Activation Prior to Stick Shaker
Comment summary: Several commenters stated that the thresholds for
MCAS activation and for stick shaker activation should ensure that
stick shaker occurs after MCAS activation.
FAA response: The AOA threshold associated with MCAS activation is
less than the AOA threshold associated with stick shaker. Therefore,
MCAS will activate prior to stick shaker.
3. Comments Regarding Function of Column Cutout Switches
Comment summary: Several commenters stated that the NPRM did not
explain the hardware and software modifications that provide new
functionality for control column cutout. They stated that there are
three conditions of control column cutout: Main electric stabilizer
trim column cutout, FCC trim column cutout, and FCC trim software
column cutout. They asked that the FAA explain the significant
modification on the control column cutout as part of this AD.
FAA response: The functionality of the column cutout switches is
described in section 6 of the ``Preliminary Summary of the FAA's Review
of the 737 MAX,'' dated August 3, 2020, which was included in the
docket for this AD at the time of publication of the NPRM. At the base
of the control column are column cutout switches. They inhibit
stabilizer trim commands if the control column moves more than a few
degrees in a direction opposite to the trim command. For example, if
the stabilizer trim command is in the airplane nose-down direction and
the pilot pulls the column aft to raise the nose of the airplane, then
the column cutout switches will inhibit the command to the stabilizer.
There are column cutout switches for commands initiated by the pilot
using the thumb switches on the control wheels, and for commands
initiated by the FCC for autopilot and speed trim commands. The new FCC
software installed as required by paragraph (g) of this AD includes a
redundant software equivalent of the physical switches that interrupt
FCC commands. An FCC will not make a stabilizer command if the column
position is more than a few degrees in the opposite direction of the
pending stabilizer command. The exception occurs when there is an MCAS
airplane nose-down command during high-AOA flight, when the pilot is
typically pulling aft on the control column. During the short duration
of an MCAS activation, the physical and software column cutouts will be
temporarily bypassed to allow the MCAS command.
4. Comments Regarding Term Used in NPRM for Wiring Change
Comment summary: A commenter suggested changing the description of
wiring associated with the horizontal stabilizer trim system. The NPRM
described one of the wires as ``arm'' wiring, and the commenter
suggested that the wiring be referred to as ``power'' wiring.
FAA response: The wiring nomenclature in the NPRM is consistent
with that of the service information required by paragraph (k) of this
AD. No change has been made to this AD based on this comment.
5. Comments Regarding Autopilot Engagement During Stick Shaker
Comment summary: A commenter asked whether the autopilot can be
engaged with the stick shaker active. The commenter noted that flight
data recorder data from the ET302 flight shows that the autopilot was
engaged while the stick shaker was active.
FAA response: Flightcrew training informs pilots how to recover
from a stall, which does not include engagement of the autopilot. In
some cases, the autopilot can be engaged or remain engaged while a
single stick shaker is active. For example, an AOA sensor failure
(e.g., ET302 flight) can cause persistent erroneous stick shaker that
would also affect airspeed and altitude displayed to one of the pilots.
The Airspeed Unreliable procedure required by paragraph (h) of this AD
directs flightcrews to disengage the autopilot, then later allows for
autopilot engagement, but only after a reliable airspeed indication has
been determined. No change has been made to this AD based on this
comment.
6. Comments Regarding Retention of INOP Markers
Comment summary: Several commenters questioned why the FAA proposed
to mandate removing ``INOP'' markers as part of paragraph (j) of the
proposed AD. They suggested that the INOP markers be retained as a
backup or to draw the attention of the flightcrew.
FAA response: The INOP markers are simply stickers that are
covering one of the selectable positions of a dial on the electronic
flight instrument system (EFIS) panel. After installation of the
software required by paragraph (j) of this AD, a display setting that
had been inoperative will be operative. Removal of the INOP marker will
allow the flightcrew to select and use the now operative display
setting. No change to this AD has been made based on these comments.
7. Comments Regarding Boeing Model 737 STS Failures
Comment summary: Several commenters noted that the STS has been on
Boeing Model 737 airplanes since the Boeing Model 737 Classic
airplanes, implemented with a single FCC in control of the function.
They stated that the STS has always been subject to the failure
conditions that drove MCAS to require a dual FCC solution. They
asserted that the STS has not failed to date, but seems vulnerable to a
future failure. They asked whether there is a plan to address STS on
prior models, or if the unhindered aft column cutout saves those
airplanes from further hazards.
FAA response: These comments do not pertain directly to the unsafe
condition of the Boeing 737 MAX that this AD addresses, and therefore
no change to this AD is required based on these comments. Relevant to
these comments, however, the new FCC software installed on the 737 MAX
includes a cross-FCC monitor that will detect and stop any erroneous
FCC-generated stabilizer commands, including STS/MCAS commands. Earlier
Boeing 737 models (pre-MAX) include full-time column cutout switches,
which effectively protect against an erroneous stabilizer trim command.
The pilot stops, or cuts out, the trim command by moving the control
column to oppose the uncommanded trim input. Because of this design
difference between the 737 MAX and earlier versions of the Boeing Model
737, the FAA is not aware of any need to change earlier Boeing 737
models in this respect.
K. Changed Product Rule/Regulations Allowance
This section addresses comments regarding how the FAA certificates
new and derivative aircraft, the overall configuration of the 737 MAX,
whether it is appropriate to include systems like MCAS on airplanes,
and specific comments suggesting changes to crew alerting and
indication on the 737 MAX.
[[Page 74576]]
1. Comments Regarding Certification of Derivative Airplane Models
Comment summary: Several commenters, including the Families of
Ethiopian Airlines Flight 302 and NATCA, did not consider it
appropriate that FAA regulations allowed for 737 MAX airplanes to be
certificated as derivative airplanes of the older, existing Boeing 737
Type Certificate. They highlighted that all Model 737 airplanes are
included on the same type certificate. They stated that FAA regulations
related to this practice should be amended to disallow this. A
commenter suggested that type certificates should expire. Some
commenters contended that FAA regulations allow for existing type
certificates of older designs to be modernized excessively to avoid
complying with new more restrictive requirements. They stated that
every variation needs to be thoroughly reviewed as if it were new. They
also stated that when certifying a derivative aircraft, standard
improvements should be required, such as to include brake temperature
gauges, to make upgrades to the airspeed system, and to introduce
triple redundancy for critical systems. Lastly, they stated that the
737 MAX airplane needs to be recertified with a new type certificate.
Specific to the 737 MAX, they cited the new, larger engines installed
on the old airframe, the age of stabilizer trim system, and the flight
deck caution and warning system.
FAA response: The comments recommend broader reforms to 14 CFR
21.19 and 21.101 and associated guidance that address the criteria and
process used by the FAA, and the other major civil aviation
authorities, when assessing proposed changes to existing products.
These comments do not pertain specifically to correcting the unsafe
condition addressed in this AD. The corrective action mandated by this
AD addresses the identified unsafe condition.
2. Comments Regarding Configuration of 737 MAX
Comment summary: Several commenters, including the Families of
Ethiopian Airlines Flight 302, Flyers Rights, and Aerospace Safety and
Security, Inc., expressed fundamental concerns with the configuration
of the 737 MAX. They stated that the design should be changed, and
should not have been certificated originally. They cited the new,
larger engines installed on the older airplane in a new location that
is forward and higher, and potential associated impacts to
aerodynamics, weight and balance, and pitch-up tendency. Redesign
suggestions include the following: Reverting to using the old engines,
replacing the engines with smaller engines, redesigning the nacelles so
they do not generate lift, and increasing the height of the airplane by
extending the landing gear.
FAA response: The FAA does not prescribe particular designs, but
rather assesses the regulatory compliance and safety of designs
proposed by an applicant. In this case, the FAA certificated the
configuration of the MAX with its current configuration of wing,
engine, landing gear, nacelles, etc., with MCAS as part of the design.
Since the initial certification of the MAX, an unsafe condition was
identified and is addressed by the actions mandated by this AD. The FAA
has determined that the resultant configuration, which includes the new
MCAS, is compliant with the 14 CFR part 25 regulatory requirements and
is safe.
3. Comments Regarding Inclusion of MCAS
Comment summary: Several commenters, including the Families of
Ethiopian Airlines Flight 302, stated that MCAS should not be retained
on the airplane. Some asserted that FAA regulations do not (or, if they
do, they should not) allow for inclusion of a stability augmentation
system like MCAS on an airplane. They stated the airplane should be
redesigned via an aerodynamic configuration change, as discussed
previously, such that it is stable without MCAS, instead of relying on
automation like MCAS to make it stable. They stated that if MCAS is
installed, it would be unacceptable for the airplane to become unstable
with MCAS inoperative. They questioned how much divergent pitch
instability is permitted in commercial aircraft. They stated MCAS
should be replaced with an elevator system solution to resolve a column
force issue.
FAA response: The FAA does not have a factual basis to mandate
removing MCAS from the airplane and finds that the unsafe condition is
appropriately addressed by the requirements of this AD. In addition,
FAA regulations 14 CFR 25.21, 25.671, and 25.672 provide for inclusion
of stability augmentation systems in showing compliance to those
standards. Stability augmentation systems are common features included
in the design of modern transport category airplanes. Subpart B of 14
CFR part 25 requires transport airplanes to have stable pitch
characteristics. The 737 MAX airplane is stable both with and without
MCAS operating. This has been demonstrated on the MAX during FAA flight
testing. Regarding the suggestion to revise the elevator system, the
FAA does not prescribe design, but rather assesses proposed designs,
and the FAA finds the new MCAS meets FAA safety standards.
4. Comments Regarding Crew Alerting System
Comment summary: The Families of Ethiopian Airlines Flight 302
suggested simplifying the Crew Alert System on the 737 MAX so that
flightcrews are not overwhelmed by multiple warning systems. They
asserted that due to provisions of 14 CFR 21.101, the 737 MAX does not
fully comply with 14 CFR 25.1322 concerning flightcrew alerts. They
asserted that an FAA rule (14 CFR 21.101) allows for determining that
it would be ``impractical'' to comply with later amendments of
regulations because the anticipated safety benefits do not justify the
costs necessary to comply with later amendments. They asserted that the
Boeing 737 MAX does not fully comply with 14 CFR 25.1322(b)(3), which
requires advisory alerts ``for conditions that require flightcrew
awareness and may require subsequent flightcrew response''; 14 CFR
25.1322(c)(2), which mandates that warning and caution alerts ``must
provide timely attention-getting cues through at least two different
senses by a combination of aural, visual, or tactile indications''; and
14 CFR 25.1322(d), which states that ``the alert function must be
designed to minimize the effects of false and nuisance alerts.''
Separately, NATCA recommended that all changes to the 737 MAX
comply with the flightcrew alerting requirements in 14 CFR 25.1302
amendment 25-137 and 25.1322 amendment 25-131. Specifically, NATCA
contended that the exception to 14 CFR 25.1322(b)(2), (b)(3), (c)(2),
(d)(1), and (d)(2) granted by the FAA for the 737 MAX should not be
granted for the cockpit changes that would be implemented by the
proposed AD.
Finally, another commenter suggested conducting a holistic
evaluation of flight deck human factors and crew alerting, at least
ensuring all alerts comply with regulations, and reevaluate the
exception to the crew alerting regulation, and to ideally require
installation of an engine indication and crew alerting system (EICAS)
on the 737 MAX.
FAA response: The 737 MAX complies with 14 CFR 25.1322, as
specified in that airplane's certification basis. The 737 MAX crew
alerting system is not substantially changed
[[Page 74577]]
from the 737 NG crew alerting system, which has been shown through
service history to be reliable and safe. The FAA has determined the
existing certification basis for the 737 MAX airplane is appropriate
for the design changes necessary to correct the identified unsafe
condition.
The FAA lacks a factual basis to require any changes (simplifying
the crew alerting system or converting to EICAS) other than those
proposed in the NPRM and mandated by this AD. The unsafe condition
associated with this AD is related to MCAS and how it contributed to
pilot workload. The changes mandated by this AD effectively address the
unsafe condition.
This AD includes two changes related to the crew alerting system.
First, the MDS software change required by paragraph (j) of this AD
implements the AOA DISAGREE alert that was certificated, but
erroneously not implemented, during the initial certification of the
737 MAX. The other change is implemented by the new FCC software
required by paragraph (g) of this AD, which changes the conditions for
which the existing SPEED TRIM FAIL and STAB OUT OF TRIM lights are
illuminated. No change to this AD is necessary based on these comments.
5. Comments Regarding Autothrottle Indication
Comment summary: NATCA asked the FAA to require design changes to
the autothrottle indication to meet current certification regulations,
which are 14 CFR 25.1329(k) at amendment 25-119 and 25.1322.
NATCA stated that the Autothrottle Disconnect alert on the 737 MAX
is a red flashing light with no aural component, which does not meet
the standard alert definitions in 14 CFR 25.1322 and 25.1329(k).
FAA response: This request is unrelated to the unsafe condition
addressed by this AD. There are no changes to the autothrottle
associated with this AD.
L. Certification Process
1. Comments Regarding Compliance and Certification Rigor of MCAS
Comment summary: Some commenters had several questions regarding
the certification associated with the new MCAS, including the basis for
assessing the change, whether the change complies with applicable
regulatory requirements, and the rigor associated with the
certification effort. The commenters questioned the aviation standards
that the FAA used to certify MCAS, including whether the certification
basis is the latest (as commenters believe it should be), whether MCAS
complies, and whether MCAS would comply if it were installed as part of
a new airplane. The comments were associated with hazard
classifications of the software and of certain failures of MCAS, Speed
Trim, and the pitch trim systems. The commenters asserted that a
single-channel system cannot be upgraded to a dual-channel system via a
software change only, and that a hardware change must also be required.
Another commenter asked whether certification testing was done with
MCAS failed. Other commenters suggested specific flight test scenarios.
FAA response: The initial 737 MAX certification and the recent
certification of changes to the 737 MAX used the 737 MAX certification
basis as documented in the Type Certificate Data Sheet. In some areas,
the regulations in the certification basis are at earlier amendment
levels, as allowed by 14 CFR 21.101. The new MCAS complies with those
design standards, and addresses the unsafe condition identified in this
AD. While certifying the new MCAS, the FAA determined the hazard levels
associated with potential failure scenarios after thorough review,
including failure scenarios assessed by FAA pilots.
The new MCAS software was certified as Level A using Radio
Technical Commission for Aeronautics, Inc. (RTCA) DO-178 ``Software
Considerations in Airborne Systems and Equipment Certification'' as a
means of compliance, per Advisory Circular 20-115. Regarding the
assertion that the new MCAS software is insufficient and that a
hardware change is needed, the existing hardware on the 737 MAX
airplane includes two AOA sensors and two FCCs; therefore, with only a
software change to the existing dual-FCC and dual-AOA hardware
configuration, MCAS became a dual-channel system. In addition to the
dual architecture, the new FCC software that implements MCAS includes
integrity monitoring and cross-FCC monitoring. The flight test program
included flights with MCAS failures, and the FAA determined the set of
test scenarios to be sufficient for demonstrating compliance with
applicable 14 CFR part 25 regulations.
2. Comments Regarding Embedding Pilots in Certification Process
Comment summary: Several commenters, including BALPA, suggested
that pilots should be embedded in the certification process and that
average airline pilots should be considered. BALPA stated that the MAX
accidents were due to modifying aircraft with a commonality of design
that precluded the need for a level of certification rigor that the
modification deserved. BALPA cited the Kegworth accident with B737
Engine Instrument System (EIS) change that did not necessitate a new
type rating for EIS-equipped models. BALPA asserted that had line
pilots been involved in certification of that EIS and assessing its
efficiency in imparting information to the pilots, then a different
outcome may have occurred.
FAA's response: The FAA confirms that operational pilots were an
integral part of the certification of the 737 MAX. Several types of
pilots were embedded in the certification process. The FAA has flight
test pilots from its Aircraft Certification Service and aviation safety
inspector pilots from the Flight Standards Service participate in
various parts of the certification process. Additionally, the
certification process involves a cooperative effort from not just the
FAA, but also the aircraft manufacturers, who closely consult with
their customers. The 737 MAX procedures and training were evaluated by
the FAA, EASA, ANAC, and TCCA, including evaluations by pilots from
foreign CAAs and airline pilots from many different countries
representing a wide range of experience. Associated with the actions
required by this AD, 737 MAX flightcrew procedures and training have
been updated and evaluated by the FSB to ensure flightcrews are
provided information about MCAS and that flightcrews will be trained on
the new system before operating the 737 MAX.
3. Comments Regarding Assessment of Flightcrew Response Times
Comment summary: The FAA received two comments, including one from
the Families of Ethiopian Airlines Flight 302, expressing concern
regarding what they described as unrealistic expectations for pilot
response times after failures. The commenters noted that the flightcrew
is a key part of the aircraft control system, and pilot reaction and
response used for certification must be operationally representative
and scientifically validated. A commenter stated that Boeing failed to
examine sufficiently the hazard of repeated MCAS activation due to
erroneously high AOA and failed to consider properly the real-world
pilot reaction to flight deck effects during these potential failures.
FAA response: The FAA agrees that pilot reaction and response used
for certification should be operationally
[[Page 74578]]
representative and validated. The FAA utilized the findings and
recommendations from the accident reports and auditing entities to
drive a closer evaluation of airmanship and pilot response. This
resulted in extensive FAA design reviews and validations conducted in
engineering simulators and in-flight tests. With the original MCAS
design, pilots had full control authority over MCAS, but had to use the
electric stabilizer trim switches, and could disable the system using
the stabilizer trim cutout switches. The new MCAS design eliminates the
need for time-critical pilot actions beyond normal pitch attitude
control using the column alone for any foreseeable failures. The FAA
evaluated possible failures, including AOA failures, during all phases
of flight under the most critical (i.e., takeoff and go-around) phases
of flight and conditions. All associated flight deck effects were
replicated, and the workload and effect of each in combination was
considered and validated. These evaluations were conducted using a wide
range of FAA test pilots, FAA operations pilots, training pilots, and
domestic and international pilots of varying experience. The
evaluations were monitored by human factors specialists to validate
pilot reactions to possible failures of the new design.
The changes to the 737 MAX required by this AD address the unsafe
condition. Therefore, the FAA has not changed this final rule based on
these comments.
4. Comments Regarding Integrated Review Including MCAS
Comment summary: Flyers Rights commented that MCAS should be
evaluated from an integrated whole-aircraft system perspective, and
evaluated with the appropriate catastrophic failure designation.
FAA response: The FAA evaluated MCAS from an integrated whole-
aircraft system perspective. During certification of the new MCAS,
Boeing developed and the FAA approved an integrated SSA that assessed
systems that interface with MCAS. The FAA also approved an analysis of
single and multiple failures, which considered comprehensive impacts of
single and multiple failures. The FAA concluded that for certification
of the new MCAS, Boeing applied the appropriate hazard category
designations.
M. Proposed AD Revisions and Data Requests
1. Comments Regarding Clarification of the Unsafe Condition
Comment summary: A commenter suggested the FAA clarify that the
agency's intent is to address the following unsafe condition:
``Failures that results in repeated nose-down trim commands of the
horizontal stabilizer, that if not addressed, could cause the
flightcrew to have difficulty controlling the airplane, and lead to
excessive nose-down attitude, significant altitude loss, and possible
impact with terrain.''
FAA response: The FAA's description of the unsafe condition in this
AD is accurate. The commenter's proposed description of the unsafe
condition is specific to the narrow accident scenarios. However, the
unsafe conditions and corrective actions addressed by this AD encompass
not only those scenarios described by the commenter, but also other
related scenarios, to ensure they do not occur in service.
2. Comments Requesting Additional Information
Comment summary: The FAA received a variety of requests for
additional information from numerous commenters, including the Families
of Ethiopian Airlines Flight 302 and the Turkish DGCA. These requests
ranged from general to specific. The most broadly-worded included
requests for ``all'' data used by the agency to make its findings and
to propose this rule, and for ``technical details of the proposed
fixes.'' Slightly more tailored requests asked for all data that showed
the airplane's stall characteristics were safe. Very specific requests
also were made, such as for the MCAS SSA including its fault trees and
failure modes and effects analyses (FMEAs), a full description of
system input signals and functions, and details of the in-depth reviews
that a commenter stated took place to establish the acceptability of
implementing MCAS through tailplane movement. Another commenter asked
for internal objections by FAA employees to the NPRM.
FAA response: In reviewing whether a particular issue is an unsafe
condition that requires corrective action, the FAA relies upon data
provided by the manufacturer, including the manufacturer's contractors
and suppliers, which they have designated as proprietary.
The records submitted by the manufacturer to show compliance with
FAA regulations consist of highly technical data and proprietary
compliance methods that the manufacturer developed specific to the 737
MAX design changes. The Trade Secrets Act (TSA) prohibits the FAA and
its employees from disclosing companies' proprietary information. 18
U.S.C. 1905. The information is likewise protected from disclosure
under Freedom of Information Act (FOIA) Exemption 4, and would not be
available to members of the public through a FOIA request for public
access. 5 U.S.C. 552(b)(4).
The FAA supports the public's rights to be reasonably informed of
the basis for agency rulemaking. This does not, however, require
putting interested members of the public in a position to reconstruct
for themselves the underlying technical analyses that are based on
proprietary data; rather, the FAA has provided, as the law specifies,
``either the terms or substance of the proposed rule or a description
of the subjects and issues involved.'' 5 U.S.C. 553. If the FAA were to
disclose or force the disclosure of manufacturers' proprietary data,
there is risk of a chilling effect that would make U.S. aviation less
safe. Manufacturers could become hesitant to provide the FAA with
fulsome design and manufacturing information that best supports the FAA
in addressing potential unsafe conditions, instead seeking to provide
only a bare minimum of information required by 14 CFR 21.3 and 121.703.
FAA analysts would have difficulty obtaining needed technical data, or
such details could be slow in forthcoming during what are sometimes
very urgent analyses.
This particular NPRM was accompanied by the service bulletins for
all of the design changes except for one, and a nearly 100-page summary
of technical information in the ``Preliminary Summary of the FAA's
Review of the Boeing 737 MAX,'' dated August 3, 2020. This information
fairly apprised the public of the issues under consideration in this
rulemaking and enabled informed responses, as evidenced by the more
than two hundred submitted comments, many of which were highly
technical.
For example, the FAA received thirty comments regarding the
adequacy of two AOA sensors on the 737 MAX, with many suggesting that
three sensors are necessary to address the unsafe condition. Some of
these commenters provided detailed engineering rationale, which was
possible based on generally available knowledge of how AOA sensors
work; their reliability; and general principles on system design,
system architecture, and system safety analysis techniques. The
information
[[Page 74579]]
that the FAA supplied thus enabled the public to provide thoughtful
comments on the agency's proposal. As another example, regarding the
new FCC software, the NPRM provided a detailed explanation of how the
new MCAS functions (as implemented by the new FCC software), and how
the FAA proposed that those functions would address the unsafe
condition. Also, in the ``Preliminary Summary of the FAA's Review of
the Boeing 737 MAX,'' dated August 3, 2020, the FAA explained the
safety standards that the agency applied to the software, and how the
agency validated that the new software would function as intended.
Without the need for underlying detail such as the actual MCAS software
code, which could not be interpreted unless it is installed in the
airplane or simulator, the information that the FAA supplied enabled
meaningful comments on the software's functions and how those functions
address the unsafe condition.
Regarding the request for internal objections by FAA employees to
the NPRM, this final rule represents the considered position of the FAA
based on the totality of the agency's work.
3. Comments Regarding Inclusion of Wiring Change in Proposed AD
Comment summary: Several commenters noted that the proposed AD
would mandate wiring separation; however, it was not clear to the
commenters how separating wiring prevents the repeated nose-down trim
commands that this AD is intended to correct. The Boeing service
information indicates that a short circuit between the ``Arm,'' one of
the Control signal lines, and a 28 VDC source will cause a stabilizer
trim runaway. A commenter noted that a continuous trim runaway command
is a different scenario from repeated nose-down trim commands, and
stated that continuous trim runaway should be addressed via an AFM
procedure. While the commenter agreed that future production aircraft
should incorporate this corrective action, the commenter did not find
that an AD mandating corrective action was warranted.
FAA Response: As noted in the NPRM, Boeing re-assessed the
stabilizer trim control system and identified areas of non-compliance
with applicable regulations. The Boeing system safety analysis for the
stabilizer trim control system assessed compliance of the revised
system (with wires separated). Boeing and the FAA determined that wire
separation is needed on the Boeing Model 737 MAX to bring the airplanes
into compliance with the FAA's wire separation safety standards (14 CFR
25.1707).
Regarding the commenter's statement about continuous trim runaway,
the Runaway Stabilizer NNC required by figure 3 to paragraph (h)(4) of
this AD is the AFM procedure to be used ``[i]f uncommanded stabilizer
movement occurs continuously or in a manner not appropriate for flight
conditions.''
4. Comments Regarding Operational Readiness Flight
Comment summary: Several commenters, including Air China, Ameco,
and the UAE GCAA, had questions about the operational readiness flight
required by paragraph (m)(1) of this AD. They did not think the
``Operational Readiness Flight'' (ORF) is sufficiently defined in
Boeing Special Attention Service Bulletin 737-00-1028, July 20, 2020.
They suggested that Boeing publish a separate flight test document for
the 737 MAX ORF rather than the profile in the service bulletin. They
asked whether an AMOC is required if there is a deviation from the ORF
requirements in this AD. They asked whether a subsequent ORF is
required if a fault is identified during the ORF required by this AD.
FAA response: The requirements of the ORF are intentionally brief
and concise and are specified in the service bulletin. The requirements
are to achieve flaps-up flight at or above 20,000 feet above mean sea
level (MSL). If a flight achieves these two criteria, the ORF is
completed. There are no specific test conditions or required maneuvers.
The requirement is written to allow operators the flexibility to
utilize their own typical procedures and flight profiles, provided they
include flight with the flaps up, at or above 20,000 feet above MSL.
The service bulletin includes a suggested flight profile, which an
operator may choose to use. The FAA does not anticipate the need for
AMOCs related to paragraph (m)(1) of this AD due to the brevity of the
requirement.
If a fault is identified during the ORF, a subsequent ORF is not
required by this AD; however, the operator should resolve the
discrepancy using standard procedures, which may require a test flight.
Paragraph (m)(2) of this AD requires resolving any mechanical
irregularities that occurred during the ORF following the operator's
FAA-approved maintenance or inspection program, as applicable.
5. Comments Regarding Necessity for Flight Permit
Comment summary: A4A noted that all Required for Compliance (RC)
steps must be completed ``before further flight'' (including the ORF in
paragraph (m) of the proposed AD) to fully address the NPRM referenced
unsafe condition. A4A asked the FAA to clarify the airworthiness of the
aircraft prior to completing the ORF.
FAA Response: The FAA did not intend the reference to ``before
further flight'' in paragraph (m)(1) of this AD to include the ORF.
Therefore, the FAA has revised paragraph (m)(1) of this AD to require
the ORF to be completed ``before any other flight.'' The FAA finds that
completion of the actions specified in paragraphs (g) through (l) of
this AD is adequate to accomplish the ORF safely. Ferry flights are
permitted prior to or after the ORF as stated in paragraph (n) of this
AD.
6. Comments Regarding Warranty Coverage of Wiring Change Costs
Comment summary: A commenter asserted that the cost of the
horizontal stabilizer wiring change would be borne by the operators,
and suggested that the wiring change should be done at Boeing's
expense.
FAA response: Boeing Service Bulletin 737-27-1318, identified in
the NPRM as the appropriate source of service information for the
horizontal stabilizer wiring change, states that warranty remedies are
available for airplanes in warranty as of March 6, 2020. Although the
NPRM provided all costs, it also noted, ``[a]ccording to the
manufacturer, some or all of the costs of this proposed AD may be
covered under warranty, thereby reducing the cost impact on affected
operators.'' No change to this AD is necessary based on this comment.
7. Comments Regarding Change to AOA Sensor System Test Costs
Comment summary: Based on new data, Boeing clarified and updated
the amount of time it will take to perform the AOA sensor system test:
10 work-hours instead of 40 work-hours. Boeing noted that Boeing
Special Attention Service Bulletin 737-00-1028, dated July 20, 2020
(the source of service information identified in the NPRM for this
test), overstated the time required. Boeing subsequently re-evaluated
the time it takes to do the test and determined the 10-work-hour
estimate better reflects the actual time required to do the AOA sensor
system test. Boeing reported this update in Information Notice IN-737-
00-1028-00-01.
FAA response: The FAA concurs with this requested change to the
work-hour estimate for the reasons provided by the commenter, and has
updated the ``Costs
[[Page 74580]]
of Compliance'' section in this final rule accordingly.
N. Requests for Clarification of Preamble Statements
Various commenters requested clarification of preamble statements.
1. Comments Regarding Preamble Changes From Boeing
Comment Summary: Request to clarify purpose of AOA sensors:
Regarding the Proposed Design Changes section, Boeing requested that
the FAA change ``[t]he updated FCC software would also compare the
inputs from the two sensors to detect a failed AOA sensor'' to ``[t]he
updated FCC software would also compare the inputs from the two sensors
to detect a disagreement between the AOA sensors.'' Boeing stated that
this comment is intended to add clarity and enhance the completeness of
the information included in the NPRM. The software compares two AOA
inputs to determine if they agree, within an appropriate range, and if
the STS should be in an operative state.
Comment Summary: Request to clarify conditions for multiple MCAS
activations: Regarding the Proposed Design Changes section, Boeing
requested that the FAA change ``[a] subsequent activation of MCAS would
be possible only after the airplane returns to a low AOA state, below
the threshold that would cause MCAS activation'' to ``[a] subsequent
activation of MCAS would be possible only after the airplane returns to
a low AOA state, below the threshold that would cause MCAS activation,
and then increases above the activation threshold.'' Boeing stated that
this comment is intended to improve clarity and completeness, and that
the proposed language more fully describes the conditions under which
multiple MCAS activations could occur. The airplane must return to a
low AOA state, below the threshold that would cause MCAS activation,
and then increase above the activation threshold.
Comment Summary: Request to clarify purpose of AOA DISAGREE alert:
Regarding the Proposed Design Changes section, Boeing requested that
the FAA change ``[w]hile the lack of an AOA DISAGREE alert is not an
unsafe condition itself, the FAA is proposing to mandate this software
update to restore compliance with 14 CFR 25.1301 and because the
flightcrew procedures mandated by this AD now rely on this alert to
guide flightcrew action'' to ``[w]hile the lack of an AOA DISAGREE
alert is not an unsafe condition itself, the FAA is proposing to
mandate this software update to restore compliance with 14 CFR 25.1301
and because the flightcrew procedures mandated by this AD now reference
the presence of this alert.'' Boeing stated that this comment is
included to add clarity and avoid confusion. The AOA DISAGREE alert is
not relied upon to guide flightcrew action; it is one of several flight
deck indications that may alert the flightcrew of an unreliable
airspeed event. Due to those integrated flight deck effects, the
flightcrew should execute the un-annunciated Airspeed Unreliable
procedure.
Comment Summary: Request for consistent terminology of non-normal
procedures: Regarding the Proposed Design Changes section, Boeing
requested that the FAA change ``[t]o facilitate the flightcrew's
ability to recognize and respond to undesired horizontal stabilizer
movement and the effects of a potential AOA sensor failure, the FAA
proposes to mandate revising and adding certain operating procedures
(checklists) of the AFM used by the flightcrew for the 737 MAX'' to
``[t]o facilitate the flightcrew's ability to recognize and respond to
undesired horizontal stabilizer movement and the effects of a potential
AOA sensor failure, the FAA proposes to mandate revising and adding
certain non-normal procedures (checklists) of the AFM used by the
flightcrew for the 737 MAX.'' Boeing stated that this comment is
intended to clarify and enhance consistency in the way the NPRM refers
to procedures found in the AFM. The referenced procedures are
technically referred to as ``non-normal procedures'' and the NPRM uses
the ``non-normal procedure'' terminology in the subsequent sentences.
This change simply makes the terminology consistent.
Comment Summary: Request to clarify certain Quick Reference
Handbook (QRH) provisions: Regarding footnote 15, in the Background
section, Boeing requested that the FAA change ``[a]ll of the checklists
that the FAA proposes to revise or add to the AFM are already part of
Boeing's QRH, for the 737 MAX (except for the IAS Disagree checklist,
which is new to both the AFM and the QRH)'' to ``[a]ll of the
checklists that the FAA proposes to revise or add to the AFM are
already part of Boeing's Quick Reference Handbook, or QRH, for the 737
MAX.'' Boeing stated that this comment provides clarification. The IAS
DISAGREE non-normal checklist is not new to the QRH.
Comment Summary: Request to clarify revised Runaway Stabilizer
checklist: Regarding the Proposed Design Changes section, Boeing
requested that the FAA change ``[f]inally, the checklist would be
revised to add a reference item to manually trim the horizontal
stabilizer for pitch control, and note that a two-pilot effort may be
used to correct an out-of-trim condition'' to ``[f]inally, the
checklist would be revised to add a reference item to not reengage the
autopilot or autothrottle, note that a two-pilot effort may be used to
correct an out-of-trim condition, and note that reducing airspeeds will
reduce the effort needed to manually trim the horizontal stabilizer for
pitch control.'' Boeing stated that this comment is included to add
clarity and avoid confusion. The existing checklist directs the
flightcrew to manually trim the horizontal stabilizer. The revised
checklist directs the flightcrew to not re-engage the autopilot or
autothrottle and provides enhanced guidance that reducing airspeeds
reduces the effort needed to manually trim.
Comment Summary: Request to clarify conditions for AOA Disagree
procedure: Regarding the Proposed Design Changes section, Boeing
requested that the FAA change ``[t]herefore, this proposed checklist
would be used when there is an indication, such as an AOA DISAGREE
alert, that the airplane's left and right AOA vanes disagree'' to
``[t]herefore, this proposed checklist would be used when there is an
AOA DISAGREE alert, which indicates that the airplane's left and right
AOA vanes disagree.'' Boeing stated that this comment is included to
add clarity and avoid confusion. The current wording may be interpreted
to suggest that there are multiple reasons to use the AOA Disagree non-
normal procedure. However, the only reason the flightcrew would perform
the AOA Disagree procedure is if the AOA DISAGREE alert is annunciated.
Comment Summary: Request to clarify conditions for certain
checklist steps: Regarding the Proposed Design Changes section, Boeing
requested that the FAA change ``[t]he checklist would also provide
additional steps for the flightcrew to subsequently complete for the
descent, approach, and landing phases of flight'' to ``[i]f IAS
DISAGREE is not shown, the checklist would also provide additional
steps for the flightcrew to subsequently complete the descent,
approach, and landing phases of flight.'' Boeing stated that this
comment is intended to improve clarity. The steps indicated are only
executed by the crew if IAS DISAGREE is not present.
FAA response: The FAA agrees with the foregoing assertions and
Boeing's rationale for its proposed changes. However, because the
proposed changes
[[Page 74581]]
would not affect any requirement of this AD, no change to this AD is
necessary based on this comment.
2. Comments Regarding Credit for MEL Provisions
Comment summary: Air China and Ameco requested that the FAA revise
paragraph (i) of the proposed AD to state that the incorporation of FAA
737 MAX MMEL Revision 2, dated April 10, 2020, into the operator's
existing MEL would show compliance with the requirements of paragraph
(i) of the proposed AD. The commenter also recommended revising
paragraph (o) of the proposed AD to provide credit for the actions
specified in paragraph (i) of the proposed AD, if Revision 2 of the
MMEL was incorporated into the operator's existing MEL before the
effective date of the AD.
FAA response: Since operators are not required to have an MEL, the
FAA cannot revise paragraph (i) of this AD to directly require
operators to incorporate Revision 2 of the MMEL. Paragraph (i) requires
that an operator update their MEL if they want to use it. The FAA
agrees with the intent of the request for credit for incorporating
Revision 2 of the MMEL before the effective date of this AD. Paragraph
(f) of this AD requires that operators ``comply with this AD . . .
unless already done.'' Therefore, in light of that provision, no change
to this AD is necessary regarding these requests.
3. Comments Regarding Service Information: Boeing Special Attention
Service Bulletin 737-27-1318
Comment summary: Air China, Ameco, Boeing, A4A, and the Ethiopian
Airlines Group requested that paragraph (k) of the proposed AD refer to
revised service information for the horizontal stabilizer trim wire
bundle routing change. (The NPRM referred to Boeing Special Attention
Service Bulletin 737-27-1318, Revision 1, dated June 24, 2020, as the
appropriate source of service information for this action, and provided
credit for Boeing Special Attention Service Bulletin 737-27-1318, dated
June 10, 2020.)
The commenters requested credit for the prior accomplishment of
previous revisions of this service information, if certain Installation
Deviation Records (IDRs) identified in Boeing MOM-MOM-20-0608-01B(R3),
dated November 3, 2020, have been incorporated. Boeing stated that the
FAA and Boeing reviewed the IDRs that were issued to operators and
maintenance repair organizations that completed the actions specified
in Revision 1 of the service information, and determined that certain
IDRs addressed installation issues identified in Revision 1 of the
service information that needed to be addressed to ensure proper
incorporation of the changes.
A4A requested that the FAA also allow later FAA-approved revisions
of this service information.
FAA response: Boeing Special Attention Service Bulletin 737-27-
1318, Revision 2, dated November 10, 2020, was issued primarily to
identify the IDRs that were issued to ensure proper incorporation of
changes that were made in accordance with Revision 1 of the service
information. As previously explained in the ``Differences from the
NPRM'' section, the FAA is requiring Revision 2 for the actions
required by paragraph (k) of this AD. The FAA further agrees to provide
credit for the original and Revision 1 of this service information,
provided the referenced 14 IDRs have been incorporated. The FAA also
finds that incorporation of certain FAA-approved Boeing IDRs is
acceptable in lieu of the corresponding RC step identified in the
service information. The FAA has revised paragraphs (k) and (o)
accordingly in this AD. The IDRs identified in Revision 2 of the
service bulletin include an additional IDR that was not identified in
Boeing Multi-Operator Message MOM-MOM-20-0608-01B(R3), dated November
3, 2020; this AD therefore does not refer to the MOM since it is
incomplete.
Regarding the request to allow use of later-approved service
information, an AD may not refer to any document that does not yet
exist. To allow operators to use later revisions of the referenced
document (issued after publication of the AD), either the FAA must
revise the AD to refer to specific later revisions, or operators or the
manufacturer must request approval to use later revisions as an AMOC
for the AD. The FAA has therefore not changed this AD regarding this
issue.
4. Comments Regarding Service Information: Boeing Special Attention
Service Bulletin 737-31-1860
Comment summary: Boeing requested that the FAA refer to Boeing
Special Attention Service Bulletin 737-31-1860, Revision 1, dated July
2, 2020, for installing/verifying MDS software and removing INOP
markers, as specified in paragraph (j) of the proposed AD. (The
proposed AD referred to Boeing Special Attention Service Bulletin 737-
31-1860, dated June 12, 2020, as the appropriate source of service
information for these actions, and also the source of the applicability
information in paragraph (c) of the proposed AD.) Boeing stated that
allowing use of either version would enhance the completeness of the
service information by providing up-to-date information in Revision 1,
as well as credit for the original issue.
FAA response: The FAA finds that the requested action would enhance
the completeness of the service information, and leaves the effectivity
and required actions unchanged. Therefore the FAA has revised
paragraphs (c), (j), and (o) of this AD accordingly.
5. Comments Regarding Service Information: Boeing Alert Requirements
Bulletin 737-22A1342 RB
Comment summary: Paragraph (g) of the proposed AD would require
installing new FCC OPS software. Although no specific compliance method
was provided, the proposed AD referred to AMM 22-11-33 as a source of
guidance for the service information. Ethiopian Airlines Group reported
that it was notified by Boeing of the release of relevant service
information for this software installation: Service Bulletin 737-
22A1342. Ethiopian requested that the FAA consider this service
information as a method of compliance for the proposed FCC OPS
software.
FAA response: The FAA has reviewed Boeing Alert Requirements
Bulletin 737-22A1342 RB, dated November 17, 2020, and determined that
it is an appropriate source of service information for the FCC OPS
software installation. The FAA has revised paragraph (g) of this AD to
add this service information as a method of compliance.
6. Comments Regarding Effects Contributing to Flightcrew Workload
Comment summary: The NPRM preamble stated that following the Lion
Air Flight 610 accident, data from the flight data recorder indicated
that a single erroneously high-AOA sensor input to the flight control
system while the flaps are retracted can cause repeated airplane nose-
down trim of the horizontal stabilizer and multiple flight deck
effects, including stall warning activation, airspeed disagree alert,
and altitude disagree alert, and ``may affect the flightcrew's ability
to accomplish continued safe flight and landing.'' Boeing commented
that these effects instead should be characterized as ``contributing
factors to crew workload.'' Boeing said that its comment was intended
to provide a more specific description of the way in which stall
warning activation, an airspeed disagree alert, and an altitude
disagree alert may affect the flightcrew. Boeing reported that it has
shown, and the FAA has found, that the effects of stall warning
[[Page 74582]]
activation and airspeed/altitude disagree alerts specifically affect
flightcrew workload, an important factor that can affect continued safe
flight and landing. Boeing added that flightcrew workload has been
considered and accounted for in the development of the software update
and non-normal procedures described in the NPRM.
FAA response: The referenced flight deck effects can contribute to
the flightcrew workload, but the FAA finds that the most adverse flight
deck effect in the Lion Air 610 accident was a flight control problem
that affected the flightcrew's ability to accomplish continued safe
flight and landing. Because the proposed changes would not affect any
requirement of this AD, no change to this AD is necessary based on this
comment.
O. Additional Comments Unrelated to the Unsafe Condition
1. Comments Regarding Removal of 737 MAX Airplanes From Service
Comment summary: Multiple commenters requested that the FAA prevent
the 737 MAX from reentering service. Some asked that the FAA do so by
removing the 737 MAX from the Boeing 737 Type Certificate; others
requested that the FAA permanently prohibit the airplane's operation.
The commenters expressed concern for the continued safety of Model
737 MAX airplanes. Some of these commenters expressed concern about a
design that they characterized as old, unsafe, or unstable, with
inferior systems and an undue reliance on electronics and automated
systems. Some commenters questioned the effect on pilot workload of
complex procedures and multiple checklists. Other commenters contended
that the MAX certification process was tainted by a lack of
transparency, reliance on self-certification, a rush to complete
certification, and certification decisions that prioritized profit,
cost reduction, and expedience over safety.
FAA response: The FAA finds that the requirements set forth in this
AD appropriately address the unsafe condition and that upon completion
of the mandated requirements, the 737 MAX airplane meets FAA safety
standards. The FAA acknowledges all of the commenters' safety concerns,
and those concerns align with the FAA's mission of ensuring safety in
air commerce. However, the FAA bases its decisions on data, and because
the corrective actions the FAA is mandating appropriately address the
identified unsafe condition, the FAA lacks a factual basis to mandate
that this airplane be permanently grounded.
2. Comments Regarding Assessment of Other Users of AOA Data
Comment summary: Ethiopian Airlines Group noted that the proposed
AD stated that MCAS logic that was dependent on a single AOA sensor
input will be changed to using two AOA inputs. The commenter asked
about other users of AOA data, either as a single input user or a dual
input user, and whether the FAA can confirm the change to MCAS to use
two AOA inputs does not affect other users requiring only one AOA
input.
FAA response: During the certification of the new MCAS, Boeing and
the FAA scrutinized all users of AOA data and considered normal and
failure conditions. There is no effect on other users of AOA data.
Other users of AOA data are compliant and safe.
3. Comments Not Related to the Unsafe Condition Addressed by This AD
The FAA received a variety of general comments and allegations
related to the competence, ethics, motives, and resources of the
agency, the manufacturer, and their component organizations such as the
organization designation authorization (ODA) and the FAA Boeing
Aviation Safety Oversight Office. These comments came from individuals
and organizations that included the Families of Ethiopian Airlines
Flight 302, Aerospace Safety and Security, Inc., Aerospace Safety
Research Institute, Inc., AFA-CWA, Allied Pilots Association, BALPA,
Ethiopian Airlines Group, and Flyers Rights. These comments are
unrelated to the particular unsafe condition and corrective action, and
therefore are not addressed here.
The FAA also received a variety of comments related to other
potential safety issues on the 737 MAX. The subjects of these comments
include the airplane's susceptibility to high intensity radiated field,
protection of the airplane's rudder cable, the reliability of the
airplane's auto speedbrake system, engine bonding issues, electronic
flight bags, slat track assemblies, the airplane's refueling system,
the auxiliary power unit (APU) fuel tank float switch, the Landing
Attitude Modifier, the airplane's fly-by-wire spoiler system, and the
possibility of foreign object debris. These issues are unrelated to the
particular unsafe condition that this AD addresses and therefore are
not addressed here.
The FAA also received a variety of comments related to proposed
solutions other than those proposed in this rulemaking. These include
limiting the 737 MAX's overwater operation; converting all 737 MAX
airplanes to cargo airplanes; using the Boeing Model 757 instead;
allowing passengers booked on this airplane to change flights;
thoroughly redesigning the airplane's flight control surfaces;
increasing engine power rather than decreasing pitch; limiting airplane
nose up and installing an Alpha floor design used on Airbus airplanes;
requiring certain data to be transmitted from the airplane mid-flight;
requiring certain parameters to be recorded such as the status of
manual electric trim switches; constraining the flight envelope using
control laws or mechanical means; and changing the airplane's
configuration. Some commenters also suggested that the FAA ask the U.S.
Congress to increase the agency's budget and contract out its
functions. These proposed solutions are unrelated to the corrective
actions that were proposed in this rulemaking and therefore will not be
addressed here.
The FAA received a variety of comments and suggestions, including
from the Families of Ethiopian Airlines Flight 302, related to other
airplane models, and requests that the FAA review the safety of those
other airplanes and future airplanes. The FAA is applying lessons
learned on the 737 MAX to current and future FAA certifications and
continued operational safety processes. However, these comments are
unrelated to the unsafe condition addressed by this AD for the 737 MAX,
and therefore will not be addressed here.
The FAA received a variety of comments, including from the Families
of Ethiopian Airlines Flight 302 and the Allied Pilots Association,
related to the adequacy of the regulations that govern how the FAA
processes applications, such as 14 CFR part 21 and 21.101 in
particular, and the design standards in 14 CFR part 25 such as 25.1309
and 25.1322, and how the FAA applies them, such as in AC 21.101 and AC
25.1329. These comments included 13 requests from BALPA for regulatory
and other oversight changes applicable to future aircraft models by the
FAA and other authorities. The FAA's regulatory requirements are
promulgated via notice-and-comment rulemaking as required by the
Administrative Procedure Act (APA), and the public can petition for
rulemaking at https://www.faa.gov/regulations_policies/rulemaking/petition/.
The FAA received several comments, including from the Families of
Ethiopian Airlines Flight 302, to improve its processes and oversight,
such as those for approving proposed
[[Page 74583]]
designs, overseeing manufacturers (including conducting audits),
overseeing the Boeing ODA and other designees including ensuring
freedom from undue pressure, and overseeing all aspects of airline
operations including maintenance practices and repair facilities. The
FAA appreciates and considers all such input; however, it is outside
the scope of this particular rulemaking.
The FAA received requests, including from the Allied Pilots
Association, regarding how the FAA should treat alternative methods of
compliance, known as AMOCs. The FAA acknowledges the commenters'
concern; however, it is premature for the FAA to limit or foreclose the
methods by which an applicant can show compliance with this AD.
The FAA also received requests that the agency create additional
data for public review. These included a request for a comparative
analysis of the difference in stability and control between the subject
airplane and other airplane models. They also included a request for
in-depth reviews to establish the acceptability of implementing MCAS
through tailplane movement. The creation of such additional information
is not necessary to find compliance with FAA regulations, or to find
that the unsafe condition has been addressed.
The FAA also received a request from the Families of Ethiopian
Airlines Flight 302 to commission a new independent review board to
prepare findings.
The FAA commissioned an independent review board, called the
Technical Advisory Board (TAB). The TAB is an independent team of
experts that evaluated the design of the new MCAS. The TAB included FAA
certification specialists and chief scientific and technical advisors
not involved in the original 737 MAX certification program, and subject
matter experts from the U.S. Air Force, the Volpe National
Transportation Systems Center, and the National Aeronautics and Space
Administration. The TAB findings are summarized in the ``Summary of the
FAA's Review of the Boeing 737 MAX,'' which is posted in Docket No.
FAA-2020-0686.
The FAA also received comments that were out of scope for other
reasons, such as doubting the technical ability of the public to
comment on this proposal. Such comments are not being addressed.
Commenters asked how the design changes to correct this unsafe
condition would be distributed to and approved by the CAAs and
implemented by operators worldwide. The FAA, as the airworthiness
authority for the State of Design for these airplanes, is obligated by
ICAO Annex 8 to provide Mandatory Continued Airworthiness Information
to CAAs of other countries.\14\ The FAA will provide the AD to those
authorities, and ICAO Annex 8 requires them to take appropriate action
in response. Therefore, the FAA expects that foreign civil aviation
authorities will adopt similar requirements to those mandated by this
AD, and that foreign operators would then comply with those
requirements.
---------------------------------------------------------------------------
\14\ https://www.icao.int/safety/airnavigation/Pages/nationality.aspx.
---------------------------------------------------------------------------
Conclusion
The FAA reviewed the relevant data, considered the comments
received, and determined that air safety and the public interest
require adopting this AD with the changes described previously, and
minor editorial changes. The FAA has determined that these minor
changes:
Are consistent with the intent that was proposed in the
NPRM for addressing the unsafe condition; and
Do not add any additional burden upon the public than was
already proposed in the NPRM.
The FAA also determined that these changes will not increase the
economic burden on any operator or increase the scope of this AD.
Related Service Information Under 1 CFR Part 51
The FAA reviewed and approved the following service information.
Boeing Alert Requirements Bulletin 737-22A1342 RB, dated
November 17, 2020, describes procedures for installation of FCC OPS
software on FCC A and FCC B, a software installation verification, and
corrective actions.
Boeing Special Attention Service Bulletin 737-31-1860,
Revision 1, dated July 2, 2020, describes procedures for installation
of MDS software, a software installation verification and corrective
actions, and removal of certain INOP markers on the EFIS control
panels.
Boeing Special Attention Service Bulletin 737-27-1318,
Revision 2, dated November 10, 2020, describes procedures for changing
of the horizontal stabilizer trim wire routing installations.
Boeing Special Attention Service Bulletin 737-00-1028,
dated July 20, 2020, describes procedures for an AOA sensor system test
and an operational readiness flight.
This service information is reasonably available because the
information is posted in the docket and because the interested parties
otherwise have access to it through their normal course of business or
by the means identified in the ADDRESSES section.
Effective Date
Section 553(d) of the APA (5 U.S.C.) generally requires publication
of a rule not less than 30 days before its effective date. However,
section 553(d) authorizes agencies to make rules effective in less than
thirty days, upon a finding of good cause. Due to the relationship
between the Lion Air accident on October 29, 2018, and the Ethiopian
Airlines accident on March 10, 2019, the FAA issued an Emergency Order
of Prohibition on March 13, 2019, generally prohibiting the operation
of 737 MAX airplanes subject to this AD. This AD now identifies the
unsafe condition in the 737 MAX and mandates corrective actions to
correct the unsafe condition so that general operations may resume.
With the publication of this AD, the Emergency Order is no longer
necessary. Accordingly, the FAA is rescinding the Emergency Order
contemporaneously with publication of this final rule. These actions
create the opportunity for operators to safely return the 737 MAX to
service, following a fleet-wide grounding lasting over twenty months.
Therefore, the FAA finds that good cause exists pursuant to 5 U.S.C.
553(d) for making this amendment immediately effective to provide
relief from the grounding restriction as operators take the required
actions to address the unsafe condition.
Costs of Compliance
The FAA estimates that this AD affects 72 airplanes of U.S.
registry. The agency estimates the following costs to comply with this
AD:
[[Page 74584]]
Estimated Costs
----------------------------------------------------------------------------------------------------------------
Cost on U.S.
Action Labor cost Parts cost Cost per product operators
----------------------------------------------------------------------------------------------------------------
FCC OPS installation and 1 work-hour x $85 $0................ $85............... $6,120.
verification. per hour = $85.
AFM revisions................... 1 work-hour x $85 $0................ $85............... $6,120.
per hour = $85.
MDS installation and 1 work-hour x $85 $0................ $85............... $6,120.
verification, INOP marker per hour = $85.
removal.
Stabilizer wiring change........ Up to 79 work- Up to $3,790...... Up to $10,505..... Up to $756,360.
hours x $85 per
hour = Up to
$6,715.
AOA sensor system test.......... 10 work-hours x $0................ $850.............. $61,200.
$85 per hour =
$850.
----------------------------------------------------------------------------------------------------------------
The FAA has received no definitive data that would enable the
agency to provide cost estimates for the operational readiness flight
specified in this AD.
Operators that have a MEL and choose to dispatch an airplane with
an inoperative flight control system affected by this AD would be
required to incorporate certain provisions into the operator's existing
FAA-approved MEL. The FAA has determined that revising the operator's
existing FAA-approved MEL takes an average of 90 work-hours per
operator, although the agency recognizes that this number may vary from
operator to operator. Since operators incorporate MEL changes for their
affected fleet(s), the FAA has determined that a per-operator estimate
is more accurate than a per-airplane estimate. Therefore, the FAA
estimates the average total cost per operator to be $7,650 (90 work-
hours x $85 per work-hour).
According to the manufacturer, some or all of the costs of this AD
may be covered under warranty, thereby reducing the cost impact on
affected operators.
Authority for This Rulemaking
Title 49 of the United States Code specifies the FAA's authority to
issue rules on aviation safety. Subtitle I, Section 106, describes the
authority of the FAA Administrator. Subtitle VII, Aviation Programs,
describes in more detail the scope of the Agency's authority.
The FAA is issuing this rulemaking under the authority described in
Subtitle VII, Part A, Subpart III, Section 44701, General requirements.
Under that section, Congress charges the FAA with promoting safe flight
of civil aircraft in air commerce by prescribing regulations for
practices, methods, and procedures the Administrator finds necessary
for safety in air commerce. This regulation is within the scope of that
authority because it addresses an unsafe condition that is likely to
exist or develop on products identified in this rulemaking action.
Regulatory Findings
The FAA has determined that this AD will not have federalism
implications under Executive Order 13132. This AD will not have a
substantial direct effect on the States, on the relationship between
the national government and the States, or on the distribution of power
and responsibilities among the various levels of government.
For the reasons discussed above, I certify that this AD:
(1) Is not a ``significant regulatory action'' under Executive
Order 12866,
(2) Will not affect intrastate aviation in Alaska, and
(3) Will not have a significant economic impact, positive or
negative, on a substantial number of small entities under the criteria
of the Regulatory Flexibility Act.
List of Subjects in 14 CFR Part 39
Air transportation, Aircraft, Aviation safety, Incorporation by
reference, Safety.
Adoption of the Amendment
Accordingly, under the authority delegated to me by the
Administrator, the FAA amends 14 CFR part 39 as follows:
PART 39--AIRWORTHINESS DIRECTIVES
0
1. The authority citation for part 39 continues to read as follows:
Authority: 49 U.S.C. 106(g), 40113, 44701.
Sec. 39.13 [Amended]
0
2. The FAA amends Sec. 39.13 by:
0
a. Removing Airworthiness Directive (AD) 2018-23-51, Amendment 39-19512
(83 FR 62697, December 6, 2018; corrected December 11, 2018 (83 FR
63561)), and
0
b. Adding the following new AD:
2020-24-02 The Boeing Company: Amendment 39-21332; Docket No. FAA-
2020-0686; Product Identifier 2019-NM-035-AD.
(a) Effective Date
This AD is effective November 20, 2020.
(b) Affected ADs
This AD replaces AD 2018-23-51, Amendment 39-19512 (83 FR 62697,
December 6, 2018; corrected December 11, 2018 (83 FR 63561)) (``AD
2018-23-51'').
(c) Applicability
This AD applies to The Boeing Company Model 737-8 and 737-9
airplanes, certificated in any category, as identified in Boeing
Special Attention Service Bulletin 737-31-1860, Revision 1, dated
July 2, 2020.
(d) Subject
Air Transport Association (ATA) of America Code 22, Auto flight;
27, Flight controls; and 31, Indicating/recording systems.
(e) Unsafe Condition
This AD was prompted by the potential for a single erroneously
high angle of attack (AOA) sensor input received by the flight
control system to result in repeated airplane nose-down trim of the
horizontal stabilizer, which, in combination with multiple flight
deck effects, could affect the flightcrew's ability to accomplish
continued safe flight and landing.
(f) Compliance
Comply with this AD within the compliance times specified,
unless already done.
(g) Installation/Verification of Flight Control Computer (FCC)
Operational Program Software (OPS)
Before further flight, install FCC OPS software version P12.1.2,
part number (P/N) 2274-COL-AC2-26, or later-approved software
versions, on FCC A and FCC B, and do a software installation
verification. During the installation verification, if the approved
software part number is not shown as being installed on FCC A and
FCC B, before further flight, do corrective actions until the
approved software part number is installed on FCC A and FCC B.
Later-approved software versions are only those Boeing software
versions that are approved as a replacement for the applicable
software, and are approved as part of the type design by the FAA
after the effective date of this AD. Accomplishment of all
applicable actions identified as ``RC'' (required for compliance)
in, and in accordance with, the Accomplishment Instructions of
Boeing Alert Requirements Bulletin 737-22A1342 RB, dated November
17, 2020, is acceptable for compliance with the requirements of this
paragraph.
[[Page 74585]]
Note 1 to paragraph (g): Guidance for doing the installation
and installation verification of the FCC OPS software can be found
in Boeing 737-7/8/8200/9/10 Aircraft Maintenance Manual (AMM),
Section 22-11-33.
Note 2 to paragraph (g): Guidance for accomplishing the actions
required by paragraph (g) can also be found in Boeing Alert Service
Bulletin 737-22A1342, dated November 17, 2020, which is referred to
in Boeing Alert Requirements Bulletin 737-22A1342 RB, dated November
17, 2020.
(h) Airplane Flight Manual (AFM) Revisions
Before further flight, revise the existing AFM to include the
changes specified in paragraphs (h)(1) through (10) of this AD.
Revising the existing AFM to include the changes specified in
paragraphs (h)(2) through (10) of this AD may be done by inserting a
copy of figure 1 to paragraph (h)(2) through figure 9 to paragraph
(h)(10) into the existing AFM.
(1) In the Certificate Limitations and Operating Procedures
chapters, remove the information identified as ``Required by AD
2018-23-51.''
(2) In the Operating Procedures chapter, revise the General
paragraph to include the information in figure 1 to paragraph (h)(2)
of this AD.
BILLING CODE 4910-13-P
[GRAPHIC] [TIFF OMITTED] TR20NO20.031
(3) In the Operating Procedures chapter, replace the existing
Airspeed Unreliable paragraph with the information in figure 2 to
paragraph (h)(3) of this AD.
[[Page 74586]]
[GRAPHIC] [TIFF OMITTED] TR20NO20.032
[[Page 74587]]
[GRAPHIC] [TIFF OMITTED] TR20NO20.033
(4) In the Operating Procedures chapter, replace the existing
Runaway Stabilizer paragraph with the information in figure 3 to
paragraph (h)(4) of this AD.
[[Page 74588]]
[GRAPHIC] [TIFF OMITTED] TR20NO20.034
(5) In the Operating Procedures chapter, replace the existing
Stabilizer Trim Inoperative paragraph with the information in figure
4 to paragraph (h)(5) of this AD.
[[Page 74589]]
[GRAPHIC] [TIFF OMITTED] TR20NO20.035
(6) In the Operating Procedures chapter, add the information in
figure 5 to paragraph (h)(6) of this AD.
[GRAPHIC] [TIFF OMITTED] TR20NO20.036
(7) In the Operating Procedures chapter, add the information in
figure 6 to paragraph (h)(7) of this AD.
[[Page 74590]]
[GRAPHIC] [TIFF OMITTED] TR20NO20.037
(8) In the Operating Procedures chapter, add the information in
figure 7 to paragraph (h)(8) of this AD.
[GRAPHIC] [TIFF OMITTED] TR20NO20.038
(9) In the Operating Procedures chapter, add the information in
figure 8 to paragraph (h)(9) of this AD.
[[Page 74591]]
[GRAPHIC] [TIFF OMITTED] TR20NO20.039
(10) In the Operating Procedures chapter, add the information in
figure 9 to paragraph (h)(10) of this AD.
[GRAPHIC] [TIFF OMITTED] TR20NO20.040
(i) Minimum Equipment List (MEL) Provisions for Inoperative Flight
Control System Functions
In the event that the airplane functions associated with the
flight control system as modified by this AD are inoperative, an
airplane may be operated (dispatched) only if the provisions
specified in figure 10 to paragraph (i) of this AD are incorporated
into the operator's existing FAA-approved MEL.
[[Page 74592]]
[GRAPHIC] [TIFF OMITTED] TR20NO20.041
Note 3 to paragraph (i): The MEL provisions specified in figure
10 to paragraph (i) of this AD correspond to Master Minimum
Equipment List (MMEL) items 22-10-01B, 22-10-02, 22-10-03, 22-11-01,
22-11-02, 22-11-05-02B, 22-11-06-02B, 22-11-08-01A, 22-11-08-01B,
22-11-10A, 22-11-10B, and 27-41-01, in the existing FAA-approved
Boeing 737 MAX B-737-8/-9 MMEL, Revision 2, dated April 10, 2020,
which can be found on the Flight Standards Information Management
System (FSIMS) website, https://fsims.faa.gov/PICResults.aspx?mode=Publication&doctype=MMELByModel.
(j) Installation/Verification of MAX Display System (MDS) Software,
Removal of INOP Markers
Before further flight, do all applicable actions identified as
``RC'' in, and in accordance with, the Accomplishment Instructions
of Boeing Special Attention Service Bulletin 737-31-1860, Revision
1, dated July 2, 2020.
(k) Horizontal Stabilizer Trim Wire Bundle Routing Change
Before further flight, do all applicable actions identified as
``RC'' in, and in accordance with, the Accomplishment Instructions
of Boeing Special Attention Service Bulletin 737-27-1318, Revision
2, dated November 10, 2020.
(l) AOA Sensor System Test
Before further flight, do all applicable actions identified as
``RC'' for the ``Angle of Attack (AOA) Sensor System Test''
specified in, and in accordance with, the Accomplishment
Instructions of Boeing Special Attention Service Bulletin 737-00-
1028, dated July 20, 2020.
(m) Operational Readiness Flight
(1) After accomplishment of all applicable required actions in
paragraphs (g) through (l) of this AD, do all applicable actions
identified as ``RC'' for the ``Operational Readiness Flight''
specified in, and in accordance with, the Accomplishment
Instructions of Boeing Special Attention Service Bulletin 737-00-
1028, dated July 20, 2020. The ``Operational Readiness Flight''
required by this paragraph must be accomplished before any other
flight. A special flight permit is not required to accomplish the
``Operational Readiness Flight'' required by this paragraph.
(2) After the ``Operational Readiness Flight'' and before
further flight, any mechanical irregularities that occurred during
the ``Operational Readiness Flight'' must be resolved following the
operator's FAA-approved maintenance or inspection program, as
applicable.
(n) Special Flight Permits
Special flight permits may be issued in accordance with 14 CFR
21.197 and 21.199 to operate the airplane to a location where the
actions of this AD can be performed.
(o) Credit for Previous Actions
(1) This paragraph provides credit for the actions specified in
paragraph (j) of this AD, if those actions were performed before the
effective date of this AD using Boeing Special Attention Service
Bulletin 737-31-1860, dated June 12, 2020.
(2) This paragraph provides credit for the actions specified in
paragraph (k) of this AD, if those actions were performed before the
effective date of this AD using Boeing Special Attention Service
Bulletin 737-27-1318, dated June 10, 2020, or Revision 1, dated June
24, 2020, provided the 14 Installation Deviation Records (IDRs)
identified in paragraph 1.D., ``Description,'' of Boeing Special
Attention Service Bulletin 737-27-1318, Revision 2, dated November
10, 2020, have been incorporated on the airplane. Accomplishment of
FAA-approved Boeing IDRs not identified in paragraph 1.D.,
``Description,'' of Boeing Special Attention Service Bulletin 737-
27-1318, Revision 2, dated November 10, 2020, before the effective
date of this AD, is acceptable for compliance with the corresponding
RC steps specified in Special Attention Service Bulletin 737-27-
1318, Revision 1, dated June 10, 2020, provided those IDRs reference
Boeing Special Attention Service Bulletin 737-27-1318, Revision 1,
dated June 10, 2020.
[[Page 74593]]
(p) Alternative Methods of Compliance (AMOCs)
(1) The Manager, Seattle ACO Branch, FAA, has the authority to
approve AMOCs for this AD, if requested using the procedures found
in 14 CFR 39.19. In accordance with 14 CFR 39.19, send your request
to your principal inspector or responsible Flight Standards Office,
as appropriate. If sending information directly to the manager of
the certification office, send it to the attention of the person
identified in paragraph (q)(1) of this AD. Information may be
emailed to: [email protected].
(2) Before using any approved AMOC, notify your appropriate
principal inspector, or lacking a principal inspector, the manager
of the responsible Flight Standards Office.
(3) AMOCs approved previously for AD 2018-23-51 are not approved
as AMOCs for this AD.
(4) For service information that contains steps that are labeled
as RC, the provisions of paragraphs (p)(4)(i) and (ii) of this AD
apply.
(i) The steps labeled as RC, including substeps under an RC step
and any figures identified in an RC step, must be done to comply
with the AD. If a step or substep is labeled ``RC Exempt,'' then the
RC requirement is removed from that step or substep. An AMOC is
required for any deviations to RC steps, including substeps and
identified figures.
(ii) Steps not labeled as RC may be deviated from using accepted
methods in accordance with the operator's maintenance or inspection
program without obtaining approval of an AMOC, provided the RC
steps, including substeps and identified figures, can still be done
as specified, and the airplane can be put back in an airworthy
condition.
(q) Related Information
(1) For more information about this AD, contact Ian Won,
Manager, Seattle ACO Branch, FAA, 2200 South 216th St., Des Moines,
WA 98198; phone and fax: 206-231-3500; email: [email protected].
(2) Service information identified in this AD that is not
incorporated by reference is available at the addresses specified in
paragraphs (r)(3) and (4) of this AD.
(r) Material Incorporated by Reference
(1) The Director of the Federal Register approved the
incorporation by reference (IBR) of the service information listed
in this paragraph under 5 U.S.C. 552(a) and 1 CFR part 51.
(2) You must use this service information as applicable to do
the actions required by this AD, unless the AD specifies otherwise.
(i) Boeing Alert Requirements Bulletin 737-22A1342 RB, dated
November 17, 2020.
(ii) Boeing Special Attention Service Bulletin 737-00-1028,
dated July 20, 2020.
(iii) Boeing Special Attention Service Bulletin 737-27-1318,
Revision 2, dated November 10, 2020.
(iv) Boeing Special Attention Service Bulletin 737-31-1860,
Revision 1, dated July 2, 2020.
(3) For service information identified in this AD, contact
Boeing Commercial Airplanes, Attention: Contractual & Data Services
(C&DS), 2600 Westminster Blvd., MC 110-SK57, Seal Beach, CA 90740-
5600; telephone 562-797-1717; internet https://www.myboeingfleet.com.
(4) You may view this service information at the FAA,
Airworthiness Products Section, Operational Safety Branch, 2200
South 216th St., Des Moines, WA. For information on the availability
of this material at the FAA, call 206-231-3195.
(5) You may view this service information that is incorporated
by reference at the National Archives and Records Administration
(NARA). For information on the availability of this material at
NARA, email [email protected], or go to: https://www.archives.gov/federal-register/cfr/ibr-locations.html.
Issued on November 18, 2020.
Lance T. Gant,
Director, Compliance & Airworthiness Division, Aircraft Certification
Service.
[FR Doc. 2020-25844 Filed 11-18-20; 4:15 pm]
BILLING CODE 4910-13-C