Pipeline Safety: Class Location Change Requirements, 65142-65178 [2020-19872]
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Federal Register / Vol. 85, No. 199 / Wednesday, October 14, 2020 / Proposed Rules
DEPARTMENT OF TRANSPORTATION
Pipeline and Hazardous Materials
Safety Administration
49 CFR Parts 191 and 192
[Docket No. PHMSA–2017–0151]
RIN 2137–AF29
Pipeline Safety: Class Location
Change Requirements
Pipeline and Hazardous
Materials Safety Administration
(PHMSA); DOT.
ACTION: Notice of proposed rulemaking
(NPRM).
AGENCY:
In response to public input
received as part of the rulemaking
process, PHMSA is proposing to revise
the Federal Pipeline Safety Regulations
to amend the requirements for gas
transmission pipeline segments that
experience a change in class location.
Under the existing regulations, pipeline
segments located in areas where the
population density has significantly
increased must perform one of the
following actions: Reduce the pressure
of the pipeline segment, pressure test
the pipeline segment to higher
standards, or replace the pipeline
segment. This proposed rule would add
an alternative set of requirements
operators could use, based on
implementing integrity management
principles and pipe eligibility criteria,
to manage certain pipeline segments
where the class location has changed
from a Class 1 location to a Class 3
location. Through required periodic
assessments, repair criteria, and other
extra preventive and mitigative
measures, PHMSA expects this
alternative approach would provide
long-term safety benefits consistent with
the current natural gas pipeline safety
rules while also providing cost savings
for pipeline operators.
DATES: Persons interested in submitting
written comments on this proposed rule
must do so by December 14, 2020. Latefiled comments will be considered to
the extent practicable.
ADDRESSES: You may submit comments
identified by the docket number
PHMSA–2017–0151 by any of the
following methods:
Federal eRulemaking Portal: https://
www.regulations.gov. This site allows
the public to enter comments on any
Federal Register notice issued by any
agency. Follow the online instructions
for submitting comments.
Mail: Hand Delivery: U.S. DOT Docket
Management System, West Building
Ground Floor, Room W12–140, 1200
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SUMMARY:
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New Jersey Avenue SE, Washington, DC
20590–0001 between 9:00 a.m. and 5:00
p.m., Monday through Friday, except
Federal holidays.
Fax: 1–202–493–2251.
Instructions: Identify the docket
number PHMSA–2017–0151 at the
beginning of your comments. If you
submit your comments by mail, submit
two copies. If you wish to receive
confirmation that PHMSA has received
your comments, include a selfaddressed stamped postcard. Internet
users may submit comments at https://
www.regulations.gov/.
Note: Comments are posted without
changes or edits to https://
www.regulations.gov, including any personal
information provided. There is a privacy
statement published on https://
www.regulations.gov.
Confidential Business Information
Confidential Business Information
(CBI) is commercial or financial
information that is both customarily and
actually treated as private by its owner.
Under the Freedom of Information Act
(FOIA) (5 U.S.C. 552), CBI is exempt
from public disclosure. If your
comments responsive to this notice
contain commercial or financial
information that is customarily treated
as private, that you actually treat as
private, and that is relevant or
responsive to this notice, it is important
that you clearly designate the submitted
comments as CBI. Pursuant to 49 CFR
190.343, you may ask PHMSA to give
confidential treatment to information
you give to the agency by taking the
following steps: (1) Mark each page of
the original document submission
containing CBI as ‘‘Confidential’’; (2)
send PHMSA, along with the original
document, a second copy of the original
document with the CBI deleted; and (3)
explain why the information you are
submitting is CBI. Unless you are
notified otherwise, PHMSA will treat
such marked submissions as
confidential under the FOIA, and they
will not be placed in the public docket
of this notice. Submissions containing
CBI should be sent to Robert Jagger,
Office of Pipeline Safety (PHP–30),
Pipeline and Hazardous Materials Safety
Administration (PHMSA), 2nd Floor,
1200 New Jersey Avenue SE,
Washington, DC 20590–0001, or by
email at robert.jagger@dot.gov. Any
commentary PHMSA receives that is not
specifically designated as CBI will be
placed in the public docket.
FOR FURTHER INFORMATION CONTACT:
Robert Jagger, Senior Transportation
Specialist, by telephone at 202–366–
4361. For technical questions: Steve
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Nanney, Project Manager, by telephone
at 713–272–2855.
SUPPLEMENTARY INFORMATION:
I. Executive Summary
A. Purpose of Regulatory Action
B. Summary of the Major Regulatory
Provisions
C. Costs and Benefits
II. Background
A. Class Location History and Purpose
B. Changes in Class Location Due to
Population Growth
C. Class Location Change Special Permits
D. Class Location Studies, Public
Workshop, Report, and Stakeholder
Input
E. Class Location ANPRM
F. 2019 Gas Transmission Final Rule
III. Analysis of ANPRM Comments and
PHMSA’s Response
A. Comments Related to the 2016 Proposed
Gas Transmission Rule
B. Requiring Pipe Integrity Upgrades and
Allowing Other Options for Class
Location Changes
C. Integrity Upgrades and Integrity
Management Options for Clustered Areas
D. Using an Integrity Management Option
To Manage Safety When Class Locations
Change From a Class 1 to a Class 3
E. General Eligibility for Managing Class
Location Changes With Integrity
Management
F. Eligibility for Pipe Operated in
Accordance With § 192.619(c)
G. Eligibility for Pipe With Specific
Conditions and Attributes
H. Eligibility for Pipe With Significant
Corrosion
I. Eligibility for Damaged Pipe, Dented
Pipe, or Pipe That Has Lost Ground
Cover
J. Eligibility Factors Based on Diameter,
Operating Pressure, or Potential Impact
Radius Size
K. Codifying Current Special Permit
Conditions
L. Additional Preventive and Mitigative
Measures Needed for an Integrity
Management Option for Class Location
Change Management
M. Traceable, Verifiable, and Complete
Records for Supporting Class Location
Change Integrity Management Measures
N. Data on Class Location Pipe
Replacement and Route Planning
O. Other Topics—General Comments
IV. Section-by-Section Analysis
V. Regulatory Analyses and Notices
I. Executive Summary
A. Purpose of Regulatory Action
Class locations are used in the natural
gas Federal Pipeline Safety Regulations
(PSR) in a graded approach to provide
conservative safety margins 1 and safety
standards commensurate with the
potential consequences of pipeline
1 Pipelines are designed with a safety margin
between the design operating pressure and the
pressure at which failure would occur. Safety
margins are necessary because pipelines can be
subject to emergency situations, unexpected loads,
operator error, and material degradation.
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incidents, and are based on the
population density near a pipeline.2 As
class locations are defined with relation
to the number of dwellings for human
occupancy in the area, an onshore gas
transmission pipeline’s class location
can change as the population living or
working near a pipeline changes. An
increase in population that results in a
change in class location requires
operators to confirm design factors and
to recalculate the maximum allowable
operating pressure (MAOP) of the
pipeline.3 If a class location changes
and the hoop stress 4 corresponding to
the established MAOP of a segment of
pipeline is not commensurate with the
MAOP of the newly determined class
location, § 192.611 currently requires
that the pipeline operator (1) lower the
pipeline’s MAOP to reduce stress levels
in the pipe, (2) replace the existing pipe
with pipe that has thicker walls or
higher yield strength to yield a lower
operating stress at the same MAOP, or
(3) pressure test the pipeline at a higher
test pressure.
Some operators have applied for
special permits to manage class location
changes that would normally require
replacing pipe, reducing the operating
pressure, or pressure testing the pipe.
Under the special permit process,
PHMSA waives or otherwise modifies
compliance with regulatory
requirements if the operator requesting
the special permit demonstrates a need
and PHMSA determines that granting
the special permit would be consistent
with pipeline safety.5 PHMSA performs
2 Class locations are defined at § 192.5. A ‘‘class
location unit’’ is defined at § 192.5 as an onshore
area that extends 220 yards on either side of the
centerline of any continuous 1-mile length of
pipeline. This distance is more colloquially known
as the ‘‘sliding mile’’ and is explained in more
detail later in this document. A Class 1 location is
an offshore area or any class location unit with 10
or fewer buildings intended for human occupancy
within the class location unit. A Class 2 location is
any class location unit with more than 10 but fewer
than 46 buildings intended for human occupancy
within the class location unit. A Class 3 location is
any class location unit with 46 or more buildings
intended for human occupancy or an area where the
pipeline lies within 100 yards of either a building
or a small, well-defined outside area that is
occupied by 20 or more persons on at least 5 days
a week for 10 weeks in any 12-month period within
the class location unit, and a Class 4 location is any
class location unit where buildings with 4 or more
stories above ground are prevalent.
3 Maximum allowable operating pressure is the
maximum internal pressure at which a natural gas
pipeline or pipeline segment may be operated.
4 Hoop stress is stress that acts around the
circumference of a pipe (i.e., perpendicular to the
pipe length) and is caused by the internal pressure
pushing outward against the pipe wall. As pressure
within the pipe increases, the stress in the pipe wall
must be capable of acting against that pressure to
contain it.
5 The special permit process is outlined in
§ 190.341 and is no different for waiving the class
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extensive technical analysis on special
permit applications and has granted
special permits on the condition that
operators will perform alternative
measures to retain a consistent level of
pipeline safety for the new class
location throughout the life cycle of the
pipeline. In 2004, PHMSA published
guidance in the Federal Register that
addressed the common conditions for
granting class location change special
permit requests. This guidance clarified
PHMSA’s process for granting a class
location waiver that would allow
operators to perform alternative riskcontrol activities based on integrity
management (IM) concepts, rather than
pipe replacement, pressure testing, or
pressure reductions.6
On January 3, 2012, Congress adopted
the Pipeline Safety, Regulatory
Certainty, and Job Creation Act of 2011
(2011 Pipeline Safety Act).7 Section 5 of
that act required that PHMSA evaluate
whether applying IM principles to areas
outside of high consequence areas
(HCA), with respect to gas transmission
pipeline facilities, could possibly
mitigate or eliminate the need for class
location requirements.8 As stated in the
resulting class location report titled
‘‘Evaluation of Expanding Pipeline
Integrity Management Beyond HighConsequence Areas and Whether Such
Expansion Would Mitigate the Need for
Gas Pipeline Class Location
Requirements’’ that was issued in 2016
(2016 Class Location Report), the
application of IM requirements to gas
transmission pipelines outside of HCAs
would not warrant the total elimination
of class locations.9 However, PHMSA
stated that it intended to consider
whether adjustments were needed in the
way that operators were required to
implement certain requirements when
class locations did change.
On July 31, 2018, PHMSA published
an advance notice of proposed
rulemaking (ANPRM) in the Federal
Register to seek feedback regarding the
revision of the PSR applicable to the
management of gas transmission
pipeline segments where the class
location regulations than for waiving any other
requirements in the PSR.
6 Public notices were published in Federal
Register: ‘‘Pipeline Safety: Development of Class
Location Change Waiver Guidelines,’’ 69 FR 22115
(Apr. 23, 2004); and ‘‘Pipeline Safety: Development
of Class Location Change Waiver Criteria,’’ 69 FR
38948 (June 29, 2004). Additional guidance is
provided online at: https://primis.phmsa.dot.gov/
classloc/index.htm.
7 Pipeline Safety, Regulatory Certainty, and Job
Creation Act of 2011; signed January 3, 2012; Public
Law 112–90.
8 Id. at sec. 5(a).
9 See https://www.regulations.gov/
document?D=PHMSA-2011-0023-0153.
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location has changed.10 Specifically,
PHMSA requested comments regarding
whether operators should have the
option of performing certain risk-based
IM activities in lieu of the current
required activities (i.e., pipe
replacement, pressure test, or pressure
reduction) and whether those
modifications could mitigate the public
safety need for the existing class
location requirements in this context.
This ANPRM was initiated to honor the
commitment made at the conclusion of
the 2016 Class Location Report that
PHMSA would study alternatives to the
regulatory requirement for pipe
replacement when class locations
change and was also responsive to
comments made to a 2017 DOT notice
regarding regulatory review actions.11
Based on input in previous public
meetings and workshops,12 the
comments received on the ANPRM, the
2016 Class Location report, and a review
of PHMSA’s active special permits for
Class 1 to Class 3 location changes,13
PHMSA proposes to amend the class
location change regulations for certain
in-service gas transmission segments
where the class location has changed
from a Class 1 to a Class 3 to add an IMbased alternative to the existing
requirements. PHMSA is requesting
input from the public on all aspects of
this proposal, including whether the
modification or elimination of the
proposed pipe eligibility attributes or
additional preventative and mitigative
measures would provide an equivalent
level of safety and maximize net
benefits to society.
B. Summary of the Major Regulatory
Provisions
PHMSA is proposing an IM-based
alternative to the existing class-locationchange requirements. The NPRM
addresses two main topics pertaining to
the IM alternative: (1) The criteria that
pipe must meet to be eligible for the
alternative, and (2) the additional, IMbased safety requirements necessary for
using the alternative. Both aspects serve
to protect public safety when pipeline
operators apply the alternative
approach.
10 ‘‘Pipeline Safety: Class Location Change
Requirements,’’ 83 FR 36861 (July 31, 2018).
11 ‘‘Notification of Regulatory Review,’’ 82 FR
45750 (Oct. 2, 2017).
12 See Section II, D of this document titled, ‘‘Class
Location Studies, Public Workshop, Report, and
Stakeholder Input.’’
13 As of May 1, 2019, PHMSA’s 12 special permits
for Class 1 to Class 3 location changes apply to
segments of pipe in the States of Alabama, Arizona,
Colorado, Georgia, Kentucky, Louisiana, Michigan,
Mississippi, New Jersey, New Mexico, New York,
Ohio, Pennsylvania, Tennessee, Texas, West
Virginia, and Wyoming.
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The NPRM addresses segments that
change from a Class 1 to a Class 3
location after the publication of a final
rule based on this proposed rulemaking
and operate at 72 percent of specified
minimum yield strength (SMYS) 14 or
less. PHMSA proposes that for segments
that are eligible based on pipe attributes,
operators choosing the IM alternative
would adhere to documentation
requirements, operations and
maintenance (O&M) requirements, and
other additional safety measures
proposed in this rulemaking. Operators
who do not meet the requirements of the
proposed rule would need to follow the
current regulatory requirements for class
location changes or apply for a special
permit.
Specifically, pipeline segments
meeting the following conditions or
having the following attributes would be
ineligible for the IM alternative for
managing class location changes:
• Bare pipe;
• Wrinkle bends;
• Missing material properties records;
• Certain historically problematic
seam types; 15
• Body, seam, or girth-weld
cracking; 16
• Pipe with poor external coating or
with tape wraps or shrink sleeves;
• A leak or failure history within 5
miles of the segment; 17
• Pipe transporting gas that is not of
suitable composition and quality for
sale to gas distribution customers; and
• Pipe operated in accordance with
§ 192.619 (c) or (d).
PHMSA also proposes that a pipeline
segment would be ineligible if it did not
have a documented successful 18 8-hour,
part 192, subpart J, pressure test to a
minimum of 1.25 times MAOP. Pipeline
segments that were previously
14 SMYS is an indication of the minimum stress
that a pipe may experience that will cause plastic,
or permanent, deformation of the steel pipe.
15 Problematic seam types include direct current
(DC), low-frequency electric resistance welded pipe
(LF–ERW), electric flash-welded (EFW) pipe, lapwelded pipe, and pipe seams with a longitudinal
joint factor below 1.0 as defined in § 192.113.
16 This cracking can include stress corrosion
cracking and selective seam weld corrosion, which
are cracking defects in the pipe body or weld seam.
Cracks are undesired openings or separations in a
normally rigid material, such as a pipe wall, and are
detrimental to the capability of a pipeline to
restrain pressure. Often, cracks are found only on
the surface and do not penetrate the pipe wall.
However, cracks that don’t fully penetrate the pipe
wall, if left unchecked, can propagate into a failure
or a rupture and must be promptly repaired.
17 These would be leaks or failures reported to
PHMSA via an incident report per part 191.
18 A ‘‘successful’’ pressure test is one where the
pipe does not rupture or leak because of the test.
Part 192, subpart J, prescribes the minimum leaktest and strength-test requirements for pipelines.
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‘‘uprated’’ 19 without a documented
pressure test would also not be eligible
unless the operator conducts a new
pressure test.
These applicability criteria would
help protect public safety by assuring
that pipeline segments with known
elevated risks that are changing from a
Class 1 to a Class 3 location are
pressure-tested, de-rated to a lower
MAOP, or replaced with new and
stronger pipe, as required by the current
regulations in § 192.611. In most cases,
this eligibility criteria prevents pipe that
would be more susceptible to corrosion
or cracking from using this NPRM
alternative, and it also helps to ensure
that operators can use the proper
assessment and mitigation methods on
pipeline segments that could cause great
harm to the public based on their risk.
PHMSA is concerned that, with the
additional risk for corrosion and
cracking many of these segments would
have, anomalies might be able to grow
to a failure size before the next
assessment. Therefore, PHMSA has
proposed these eligibility criteria as a
matter of ensuring that pipe integrity
can be maintained in Class 3 locations
where pipe designed to Class 1
standards remains in service. PHMSA
discusses this in more detail later in this
document and seeks comment on
whether there is an alternative approach
that would maximize net benefits to
society while maintaining safety.
Pipeline segments changing to a Class
4 location would not be eligible for the
IM alternative under this proposal, but
would rather be accommodated through
PHMSA’s current class location special
permit process.20
If a pipeline segment meets all
eligibility criteria and the operator opts
to follow the IM alternative, PHMSA
proposes to require that the operator
notify PHMSA of details of each
segment that experienced a Class 1 to
Class 3 location change 60 days prior to
implementing the IM alternative.
PHMSA is also proposing to modify
the definition of an HCA to include
these Class 1 to Class 3 location
segments, which would then make these
specific segments subject to all the
19 An ‘‘uprate’’ is where an operator increases the
MAOP of its pipeline. To increase the pressure on
its pipeline, an operator must comply with the
minimum requirements prescribed in subpart K of
part 192. An operator would still be subject to the
leak-test and strength test requirements, including
recordkeeping requirements, under part 192,
subpart J.
20 PHMSA has neither included Class 4 locations
in this proposed rule nor would it include such
locations in any other NPRM without having first
developed a unique set of conditions to maintain
safety for multi-story buildings and applying them
through the issuance of several special permits.
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requirements in subpart O, in addition
to the more stringent requirements
discussed in more detail below. When
subpart O was developed and
promulgated in 2003,21 PHMSA did not
anticipate that operators would be able
to demonstrate adequate pipeline
integrity for pipe that was not designed
for the class location in which it was
located. Therefore, the regulations
address any potential risk that would be
involved when a class location changes
by requiring that the pipeline operate at
a lower pressure if an operator does not
replace the pipeline segment or pressure
test the segment. The proposal would
allow operators to choose to follow IM
requirements in subpart O and
additional requirements for applicable
segments, which include required inline inspections (ILI), external pipeline
coating, cathodic protection (CP),22
pipeline repair criteria to maintain
MAOP with a Class 1 location 39
percent safety factor, usage of remotecontrolled or automatic shutoff valves,
and other additional preventive and
mitigative (P&M) measures. PHMSA
expects these measures to provide for an
equivalent level of safety for the life of
the pipeline when compared to pipe
replacement.
More specifically, PHMSA is
proposing that operators perform an
initial integrity assessment using ILI
tools within 24 months of the class
location change, which would align
with the current timeframe to either
confirm or change the MAOP after a
class location change. PHMSA would
require operators to perform this ILI
assessment on the entire pipeline
segment that has experienced the
change in class location, including from
the nearest upstream ILI tool launcher to
the nearest downstream ILI tool
receiver.
With respect to additional P&M
measures beyond what are included in
subpart O, PHMSA is proposing to
require operators to do the following:
Perform additional coating, interference,
and corrosion surveys; remediate
defined anomalies; install line-of-sight
markers; install remote-control or
automatic shutoff mainline valves;
perform depth of cover surveys and
21 ‘‘Pipeline Safety: Pipeline Integrity
Management in High Consequence Areas (Gas
Transmission Pipelines),’’ 68 FR 69778 (Dec. 15,
2003).
22 CP is a technique used to control or limit the
corrosion of a pipeline’s external metal surface by
making it the cathode of an electrochemical cell.
This treatment can be achieved with a special
coating on the external surface of the pipeline along
with an electrical system and anodes buried in the
ground, or with a ‘‘sacrificial’’ or galvanic metal
acting as an anode. In those types of systems, the
anode will corrode before the protected metal will.
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remediation; clear shorted casings;
perform additional right-of-way patrols
and leakage surveys; and use a
supervisory control and data acquisition
(SCADA) system. These additional
requirements would address aspects of
pipeline integrity and public safety for
which ILI assessments alone do not
address, such as reducing the likelihood
of third-party damage, detecting and
mitigating conditions that can accelerate
corrosion growth, and terminating gas
flow from ruptures faster than would be
required under existing regulations.
Operators would also be required to
keep documentation for all assessments,
surveys, and any other required actions
they perform in meeting the proposed
requirements. PHMSA intends for this
class location management option,
when performed in conjunction with
the requirements of subpart O, to
provide a consistent-or-higher level of
safety for the life of the pipeline if the
operator chooses not to replace the pipe.
C. Costs and Benefits
Consistent with Executive Order
12866, PHMSA has prepared an
assessment of the benefits and costs of
this proposed rule, as well as reasonable
alternatives. The estimated cost savings
of this proposal are due to avoided pipe
replacement of segments for which
operators employ the proposed IM
alternative. In the Preliminary
Regulatory Impact Analysis (PRIA)
posted on the public docket, PHMSA
presented two estimates of the number
of miles that may change from a Class
1 to a Class 3 location each year from
2019 to 2039 and analyzed them as two
separate scenarios. Scenario 1 is based
on an estimate of 78 miles per year,
which is the average result from
PHMSA’s annual estimates based on
historical annual report data from 2010
to 2017. Scenario 2 is based on the
median of PHMSA’s annual estimates,
which is 118 miles. PHMSA estimated
the cost savings of the proposed rule by
estimating the rate and unit cost for the
currently available class location change
compliance methods, the unit costs of
complying with the special permit
program, and the mix of consequence
classifications among the affected
segments. PHMSA assumes that this
proposed rule would cause operators to
replace pipe less often when a class
location changes from Class 1 to Class
3, as they would choose to use the IM
alternative of this method where
feasible. PHMSA estimated the costs of
the IM alternative compared to the costs
of pipe replacement against the
estimated mileage changing from a Class
1 location to a Class 3 location per year.
As such, PHMSA estimates the annual
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cost savings of the rule to be
approximately $55 million for scenario
1, and $86 million for scenario 2, both
calculated at a 7 percent discount rate.
II. Background
A. Class Location History and Purpose
The concept of class locations predates the Federal regulation of gas
transmission pipelines and was an early
method of differentiating areas along
natural gas transmission pipelines based
on the potential consequence of a
hypothetical pipeline accident. The first
class location definitions were
incorporated into the PSR on August 19,
1970, and were derived from the
American Society of Mechanical
Engineers (ASME) B31.8 designations
that were included in the American
Standards Association B31.8–1968
version of the ‘‘Gas Transmission and
Distribution Pipeline Systems’’
standard, which eventually became
ASME B31.8, ‘‘Gas Transmission and
Distribution Pipeline Systems.’’ The
definitions for class locations that
PHMSA codified maintained the
original ASME B31.8 characterizations
for Class 1 through Class 3 locations and
added a new Class 4 location definition.
These original class location definitions,
with some slight modifications, are still
applied today.
PHMSA uses class locations to
provide safety margins and standards
that are commensurate with the
potential consequence of a pipeline
failure based on the surrounding
population. A pipeline’s class location
is based on the number of buildings or
dwellings for human occupancy in the
surrounding area.
Pipeline class locations for onshore
gas pipelines are determined using the
concept of a ‘‘sliding mile,’’ which is a
unit of measurement that is 1 mile in
length, extending 220 yards on either
side of the centerline of a pipeline, and
moves along the pipeline. The number
of buildings within this sliding mile at
any point during the mile’s movement
determines the class location for the
entire mile of pipeline that the sliding
mile moves along.23
A Class 1 location is a class location
unit along a continuous mile containing
10 or fewer buildings intended for
human occupancy or is an offshore area;
a Class 2 location is a class location unit
along a continuous mile containing 11
to 45 buildings intended for human
23 For the purposes of this rulemaking, a
‘‘building’’ may be interchangeably referred to as a
‘‘home,’’ a ‘‘house,’’ or a ‘‘dwelling,’’ all of which
refer to a structure intended for human occupancy,
whether it is used as a residence, for business, or
for another purpose.
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65145
occupancy; and a Class 3 location is a
class location unit along a continuous
mile containing 46 or more buildings
intended for human occupancy, or is
within 100 yards of a building or place
of public assembly.24 Class 4 locations
exist where buildings with four or more
stories above ground are prevalent.
Whenever a pipeline segment has
multiple class locations, the highernumbered class location applies to the
entire segment.
Potential consequences of personal
injury and property damage resulting
from incidents such as a leak- or
rupture-type failure, increase in a more
densely populated area. In addition, an
increasing population around a pipeline
amplifies the probability of an incident
occurring due to additional external
force stresses, corrosion, interference
currents, loss of pipeline soil cover,
damage from third parties, and other
factors.
Design factors 25 are used along with
pipe attributes in engineering
calculations to determine the required
design pressure and MAOP of each steel
pipeline segment. To decrease
operational hoop stresses 26 in areas of
higher consequence, these class
location-based design factors (i.e.,
MAOP derating factors) 27 provide a
safety margin and help ensure the
pipeline is operated below 100 percent
of SMYS. As specified in § 192.105, a
pipeline’s design pressure is determined
using Barlow’s Formula: P = (2St/D) × F
× E × T, where P is the design pressure,
S is the pipe’s yield strength, t is the
wall thickness of the pipe, D is the
outside diameter of the pipe, F is the
design factor specific to the class
location, E is the longitudinal joint
factor,28 and T is the temperature
24 Under § 192.5, a location is Class 3 if it has a
building or a small, well-defined outside area
(including playgrounds, recreation areas, and
outdoor theaters) that is occupied by 20 or more
persons at least 5 days a week for 10 weeks in any
12-month period. The days and weeks need not be
consecutive.
25 Design factors, which are used to calculate the
design pressure for steel pipe in § 192.105(a), are
listed in § 192.111. Class 1 locations have a 0.72
design factor, Class 2 locations have a 0.60 factor,
Class 3 locations have a 0.50 factor, and Class 4
locations have a 0.40 design factor.
26 ‘‘Hoop stress’’ is the stress in a pipe wall, acting
circumferentially in a plane perpendicular to the
longitudinal axis of the pipe, that is produced by
the pressure of the product in the pipe. Hoop stress
is calculated using Barlow’s Formula, which is at
§ 192.105. Hoop stresses are the same as design
pressure, unless an outside force is acting on it. If
hoop stress has the same safety factor as MAOP,
then they are equal.
27 MAOP determination and the required design
factors for the class location can be found in
§§ 192.105, 192.111, and 192.619.
28 The longitudinal joint factor, based on the weld
seam type of a pipeline, per this formula, has a
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derating factor.29 To illustrate how class
location design factors influence the
MAOP of a pipeline, consider a 1000
psig pipeline (1.0 design factor) with the
same operating parameters (diameter,
wall thickness, yield strength, seam
type, and temperature) but in different
class locations. The pipeline MAOPs
would be as follows:
• Class 1—design factor = 0.72, MAOP
= 720 psig
• Class 2—design factor = 0.60, MAOP
= 600 psig
• Class 3—design factor = 0.50, MAOP
= 500 psig
• Class 4—design factor = 0.40, MAOP
= 400 psig
As natural gas transmission pipeline
standards and regulations have evolved,
the class location concept was
incorporated into many other regulatory
areas, including test pressures, mainline
block valve spacing, pipeline design and
construction requirements, and on-going
O&M requirements. In all, the class
location concept is incorporated
throughout part 192.30
Modern pipeline inspection
technology includes ILI and aboveground coating surveys. ILI technology
uses devices that flow with the product
in the pipeline and are colloquially
known as ‘‘smart pigs,’’ which can
measure and record irregularities in the
pipe body and welds, including pipe
wall loss (such as corrosion metal loss,
gouges, scrapes, etc.), cracking,
deformations, and dents.
There are various types of ILI tools
using different technologies that have
distinct capabilities for detecting
specific types of pipeline anomalies.
However, in selecting the most suitable
ILI tool, a pipeline operator must know
the type of threats that are applicable to
the pipeline segment. For example, a
high-resolution magnetic flux leakage
limiting effect on the MAOP of the pipeline. While
it is typically ‘‘1.00’’ and would not affect the
calculation, certain types of furnace butt-welded
pipe or pipe not manufactured to certain 49 CFR
part 192-approved industry standards will have
factors of 0.60 or 0.80, which will necessitate a
reduction in design pressure. The longitudinal joint
factors for steel pipe are listed at § 192.113.
29 The temperature derating factor ranges from
1.000 to 0.867 depending on the operating
temperature of the pipeline. Pipelines designed to
operate at 250 degrees Fahrenheit and lower have
a factor of 1.000, which does not affect the design
pressure calculation. Pipelines designed to operate
at higher temperatures, including up to 450 degrees
Fahrenheit, have derating factors less than one,
which lowers the design pressure of the pipeline.
Steel pipe temperature derating factors are listed at
§ 192.115.
30 Specifically, §§ 192.5, 192.8, 192.9, 192.65,
192.105, 192.111, 192.150, 192.175, 192.179,
192.243, 192.327, 192.485, 192.503, 192.505,
192.609, 192.611, 192.613, 192.619, 192.620,
192.625, 192.705, 192.706, 192.707, 192.713,
192.903, 192.933, and 192.935.
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(HR–MFL) ILI tool can detect internal
and external corrosion metal loss
reliably but cannot accurately determine
whether the pipeline has dents,
deformations, or tight crack indications
such as stress corrosion cracking 31 or
seam-weld cracks. A high-resolution
deformation tool would be most
appropriate for dents, whereas an
electro-magnetic acoustic transducer
(EMAT) tool would be the most
appropriate for cracking.
PHMSA first issued its IM regulations
for gas transmission pipelines on
December 15, 2003,32 in response to
tragic gas pipeline incidents near
Carlsbad, NM, in 2000,33 where 12
people were killed; and in Edison, NJ,
in 1994, where 8 buildings were
destroyed and approximately 1,500
residents were evacuated.34 The IM
regulations provided a definition for
HCA and required operators to assess
the condition of pipelines periodically
in these areas and make any necessary
repairs within defined timeframes.
Prior to the recent publication of the
‘‘Pipeline Safety: Safety of Gas
Transmission Pipelines: MAOP
Reconfirmation, Expansion of
Assessment Requirements, and Other
Related Amendments’’ final rule on
October 1, 2019 (2019 Gas Transmission
Final Rule),35 operators were not
required to assess or perform IM
functions on pipeline segments outside
of HCAs. With the publication of that
rule, operators of onshore steel
transmission pipeline segments with an
MAOP of greater than or equal to 30
percent of SMYS and that are located in
a Class 3 locations, a Class 4 locations,
or a ‘‘moderate consequence area’’ as
defined in § 192.3 where the segment
can accommodate inspection by means
of an instrumented ILI tool, must assess
their pipelines periodically, but on a
less-frequent basis than those pipelines
in HCAs.36 The 2019 Gas Transmission
Final Rule also requires operators to
have a continuing surveillance program
for all pipeline segments and take
appropriate action to maintain safety
31 A ‘‘tight crack’’ is a crack that is below 0.008
inches in width. Stress corrosion cracking is a form
of corrosion that produces a marked loss of pipeline
strength with little metal loss. The combined
influence of pipeline stress and a corrosive medium
can result in the formation of interlinking crack
clusters that can grow until the pipe fails.
32 68 FR at 69778.
33 NTSB, Pipeline Accident Report: Natural Gas
Pipeline Rupture and Fire Near Carlsbad, New
Mexico August 19, 2000, PAR–03–01, adopted on
February 11, 2003.
34 NTSB, Pipeline Accident Report: Texas Eastern
Transmission Corporation Natural Gas Pipeline
Explosion and Fire, Edison, New Jersey; March 23,
1994; PAR–95–01, adopted on January 18, 1995.
35 84 FR 52180.
36 49 CFR 192.710.
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concerning changes in class location,
among other things.
B. Changes in Class Location Due to
Population Growth
When the population around a
pipeline increases and causes the class
location to increase, the numeric value
of the design factor decreases, which
translates, as detailed in the formula in
§ 192.105, into a lower MAOP for the
pipeline. As the dwellings within the
class location unit grow such that a
Class 1 location becomes a Class 3
location, the corresponding difference
in design factor, from a 0.72 to 0.5,
equates to an approximate 30 percent
reduction in MAOP.
If a class location increases and the
current MAOP is not commensurate
with the MAOP for the newly
determined class location, besides
applying for a special permit, the
existing regulations require that the
operator:
(1) Reduce the pipeline’s MAOP to
reduce stress levels in the pipe;
(2) replace the existing pipe with pipe
that has more wall thickness or higher
yield strength to operate at a lower
operating stress at the same MAOP; or
(3) conduct a pressure test
(conforming to subpart J) at the higher
test pressure needed to meet
requirements for the newly determined
class location if the pipeline segment
has not previously been tested, for a
minimum of 8 hours, at the higher
pressure.37
In accordance with those options,
depending on the pipeline’s test
pressure and whether it meets the
requirements in §§ 192.609 and 192.611,
the operator can base the pipeline’s
MAOP on a specified design factor
multiplied by the test pressure for the
new class location as long as the
corresponding hoop stress does not
exceed certain percentages of the SMYS
of the pipe and as long as the pipeline
has been tested for a period of 8 hours
or longer per § 192.611(a)(1).38 This
37 See § 192.611, as appropriate, for one-class
changes (e.g., Class 1 to 2 or Class 2 to 3 or Class
3 to 4). As an example, for a Class 1 to Class 2
location change, the pipeline segment would
require a pressure test to 1.25 times the MAOP for
at least 8 hours. Following a successful pressure
test, the pipeline segment would not need to be
replaced with new pipe, but the existing design
factor of 0.72 for a Class 1 location would be
acceptable for a Class 2 location. The pressure test
must meet the documentation requirements of
§ 192.517.
38 Specifically, if the applicable segment has been
hydrostatically tested for a period of 8 hours or
longer, the MAOP is 0.8 times the test pressure in
Class 2 locations, 0.667 times the test pressure in
Class 3 locations, or 0.555 times the test pressure
in Class 4 locations. The corresponding hoop stress
may not exceed 72 percent of SMYS of the pipe in
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approach is practical for situations of a
‘‘one-class bump’’ where a pipeline
segment’s class location changes from
Class 1 to a Class 2, a Class 2 to a Class
3, or a Class 3 to a Class 4.39 However,
when population growth occurs to a
degree that results in a class location
change from a Class 1 location to a Class
3 location, the existing options of
pressure testing or reducing operating
pressure can be technically or
operationally prohibitive for meeting
contractual gas flow volume
obligations.40 If an operator cannot
pressure test or reduce operating
pressure, the only options remaining per
the existing regulations are to replace
the pipe with higher-strength pipe by
installing pipe with either greater wall
thickness or higher steel grade or apply
for a special permit.
The class location regulations, when
they were promulgated in 1970,
required operators to replace pipeline
segments when population growth
resulted in a class location change to
ensure that the safety margin was
commensurate with the new class
location. At that time, the pipeline
industry did not have the technology
available to determine the in-situ 41
material condition of their pipelines,
and it was unlikely that existing pipe
could achieve a similar safety margin as
replaced pipe per the regulations.
Following the implementation of the
IM regulations in 2003, and throughout
the development of the 2019 Gas
Transmission Final Rule, pipeline
operators and industry trade
associations requested that PHMSA
provide operators with an additional
alternative to managing class location
changes: One that would use modern IM
principles to assess the pipelines in
question and help ensure that their
integrity is maintained. PHMSA is
proposing and requesting comments on
a defined IM alternative that operators
can use to manage pipeline segments
where the class location has changed
from Class 1 to Class 3. PHMSA expects
that the additional repair and
monitoring criteria proposed in this rule
Class 2 locations, 60 percent of SMYS in Class 3
locations, or 50 percent of SMYS in Class 4
locations.
39 Based on the original in-place design of a
pipeline, an operator can only perform a single oneclass bump in a pipeline’s lifetime. Pipelines
constructed to the standards of lower class locations
(i.e., Class 1) cannot meet more rigorous testing
requirements when class locations continue to
increase, which eventually requires operators to
replace the pipe or apply to PHMSA for a special
permit.
40 See the Preliminary Regulatory Impact
Assessment (PRIA) for more details.
41 In other words, the condition of their pipelines
as they existed in place in the ground.
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would provide, for Class 1 pipe that is
in a Class 3 location, safety for the life
of the pipeline that would be equivalent
to that provided by a pipeline designed
to Class 3 standards. This NPRM would
not allow operators to manage Class 1 to
Class 4 or Class 2 to Class 4 location
changes in the same manner. This
restriction is because Class 4 locations
are so densely populated that the
measures that could be provided
through an IM alternative on thinnerwalled pipe designed for a Class 2
location would not give people a chance
to evacuate from a nearby rupture.
PHMSA does not believe, at this time,
that there are additional, feasible
measures that can be implemented, on
top of the ones proposed in this NPRM
for Class 1 to Class 3 location changes,
that can mitigate such risk and stand in
for thicker-walled or stronger, higher
grade pipe designed to Class 4
standards. PHMSA seeks comment on
this current understanding.
C. Class Location Change Special
Permits
As discussed above, in the absence of
alternative regulations such as those
proposed in this notice, some operators
have applied to PHMSA for special
permits to manage class location
changes without replacing pipe or
reducing the operating pressure. A
special permit is an order issued under
§ 190.341 that waives or modifies
compliance with regulatory
requirements if the pipeline operator
can demonstrate a need, and PHMSA
determines that granting the special
permit or granting the special permit
with conditions attached would be
consistent with pipeline safety. Upon
receipt of such a request, PHMSA
publishes a notice and request for
comment in the Federal Register for
each special permit application received
and tracks issued, denied, and expired
special permits on its website.42
In 2004, PHMSA published the
typical considerations for class location
change special permit requests in a
Federal Register notice titled ‘‘Pipeline
Safety: Development of Class Location
Change Waiver Criteria’’ (69 FR 38948;
June 29, 2004; ‘‘2004 Federal Register
Notice’’). These considerations were
developed by adapting risk-based IM
concepts. For each class location change
special permit request, PHMSA reviews
the information submitted by the
operator, which includes a list of the
proposed sites, pipeline attributes, prior
assessment results and assessment
42 https://www.phmsa.dot.gov/pipeline/specialpermits-state-waivers/special-permits-and-statewaivers-overview.
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65147
schedules, incident and leak history,
prior repairs, damage prevention
initiatives, prior safety-related condition
reports, a summary of integrity threats,
and the operator’s risk-control activities.
PHMSA then approves class location
change special permits on the condition
that operators implement integrity
assessments and other P&M measures,
which go beyond the regulatory
requirements.43 The additional
monitoring and maintenance
requirements PHMSA prescribes
through this process help to ensure the
integrity of the pipe to maintain a level
of safety consistent with lowering the
MAOP, conducting a new pressure test,
or installing thicker-walled or highergrade pipe. The class location change
special permits that PHMSA has granted
have allowed operators to continue
operating the pipeline segments
identified under the special permits at
their current MAOP based on the
previous class locations. In order to
issue such a special permit, PHMSA
must determine that the present class
location change special permit
conditions and operator implementation
of these conditions are consistent with
public safety and demonstrate the
current application of class location
change management. As such, they can
provide a basis for the consideration of
this proposed alternative.
Since 2001, PHMSA has received over
30 applications from operators for
waivers from the class location
requirements in § 192.611 for pipeline
segments changing from a Class 1 to a
Class 3 location. PHMSA has approved
approximately half of these applications
and issued the corresponding special
permits, with over 10 currently in
effect.44 The pipeline segments for
43 Special permit conditions are implemented to
mitigate the causes of gas transmission incidents
and are based on the type of threats pertinent to the
pipeline. The conditions are generally more heavily
weighted on identifying material, coating, and CP
issues; pipe wall loss; pipe and weld cracking;
depth of pipe cover; third party damage prevention;
marking of the pipeline and pipeline right-of-way
patrols; pressure tests and documentation; data
integration of integrity issues; and reassessment
intervals. Examples of PHMSA’s class location
special permit conditions can be found at: https://
primis.phmsa.dot.gov/classloc/docs/SpecialPermit_
ExampleClassLocSP_Conditions_090112_
draft1.pdf, and more information about PHMSA’s
special permit process for class location changes
can be found at: https://primis.phmsa.dot.gov/
classloc/documents.htm.
44 PHMSA has rejected class location change
special permits due to the presence of pipe
conditions, including cracking, major corrosion, or
other systemic issues, that are not easy to address
via the special permit process. PHMSA considers
the age and manufacturing process of the pipe and
the construction processes used as well.
Additionally, some operators have withdrawn
special permit applications before being denied.
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which PHMSA has granted special
permits cover a range of diameters from
16 to 36 inches. Most the class location
change special permits PHMSA has
issued have been implemented
effectively by operators and
subsequently renewed; PHMSA notes
that, to date, no leaks or failures have
occurred on the approximately 100
miles of current class location change
special permit pipeline segments.
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i. Class Location Change Special Permit
Eligibility Requirements
Most of the Class 1 to Class 3 class
location change special permit requests
that PHMSA receives are for older
pipeline segments built with lowerstrength pipe, based upon its design in
accordance with 49 CFR 192.105 for a
Class 1 location, that operators would
likely not be able to pressure test to the
1.5 times MAOP test pressure without
failure required for Class 3 locations.45
Such pipe tends to be higher-risk due to
the materials and construction
techniques available at the time of the
pipe’s installation, so each pipeline
segment must meet several ‘‘threshold
conditions’’ before PHMSA grants a
special permit. These conditions
include a review of the pipe’s seam
type, field girth welds,46 coating type,
depth of cover,47 materials
documentation,48 pressure testing
duration and minimum test pressure,49
defect and corrosion history, repair
criteria used,50 CP, and the quality of
gas transported and its effect on internal
corrosion.51
45 Some gas transmission infrastructure was
installed before the 1970s, using techniques that
can contain latent defects. For example, pipe
manufactured using low-frequency electric
resistance welding or lap-welding techniques is
susceptible to seam failure.
46 Girth welds are made where two pipes are
joined along their circumferences. PHMSA reviews
whether operators have performed non-destructive
examinations of any girth welds and what
percentage of the welds have been examined.
47 The requirements for the depth of cover over
a buried pipeline are at § 192.327, and they specify
how much soil or consolidated rock must cover a
pipeline at a given class location. PHMSA reviews
whether there is less than 30 inches of cover over
the pipeline and whether the pipe needs to be
lowered or if additional mitigation measures need
to be performed.
48 PHMSA reviews whether the operator has good
material physical property records of the pipeline
segment and whether operators have
documentation for wall thickness, seam types, etc.
49 The pressure testing requirements for pipelines
are in subpart J (§§ 192.501–192.517). PHMSA
reviews whether operators have a proof test to
confirm they have records for a safety factor above
the MAOP (an increase of 25 percent).
50 PHMSA reviews whether the repair criteria an
operator uses has a required maximum defect depth
and a pressure rating 39 percent above the MAOP.
51 PHMSA reviews whether the gas has a high
percentage of carbon dioxide (approximately 3
percent), or hydrogen sulfide (16 parts per million)
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PHMSA also considers O&M practices
and pipe attributes, and requires
documentation when evaluating
pipeline segment for a class location
change special permit. For example,
PHMSA does not grant class location
special permits for pipeline segments
with bare pipe or pipe containing
wrinkle bends, or for pipe operating
above 72 percent SMYS.52 As a part of
the special permit application process,
operators must have or obtain
documentation detailing the pipeline
segment’s diameter, wall thickness,
grade, seam type, yield strength, tensile
strength, and coating type. Finally,
PHMSA considers the history of an
operator’s compliance with PSR when
reviewing special permit applications.
ii. Special Permit Compliance
Conditions
The conditions PHMSA imposes in
class location change special permits
apply to the ‘‘special permit segment,’’
which is the specific pipeline segment
where the class location change has
occurred. In class location change
special permits, PHMSA has also
required operators to assess for threats
up to 25 miles on either side of the
special permit segment in an area
known as the ‘‘special permit inspection
area.’’ 53 The purpose of considering this
larger special permit inspection area is
to provide a means by which threats and
pipe defects in nearby pipe can be
discovered and remediated. In addition,
potential incident causes that could
affect the special permit segment can be
identified and corrected, thus helping
find and fix problems in the special
permit segment before pipeline integrity
is compromised.
PHMSA’s typical class location
change special permit conditions
require an operator to incorporate the
identified segment(s) into its integrity
management program (IMP). An IMP, as
detailed in subpart O of part 192,
requires operators to perform ongoing
and does not have water vapor above 7 lbs. per
million. In PHMSA’s experience, these thresholds
are consistent with typical FERC gas tariffs for
individual companies.
52 Pipeline segments with these attributes do not
meet the current part 192 standards for construction
of transmission pipelines, regardless of the class
location they are in. PHMSA approves specialpermit applications based on the applicant’s pipe
being considered sound in accordance with current
standards and ensuring through additional
measures that an operator can manage the pipe to
a consistent level of safety.
53 In the class location change special permits,
PHMSA required operators assess up to 25 miles on
both sides of the special permit segment as a proxy
for the nearest ILI tool launcher and receiver
stations. As discussed later in this document,
PHMSA is proposing to make explicit the
requirement for operators to assess to ILI tool
launcher and receiver stations in this NPRM.
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risk analyses, perform integrity
assessments to identify and analyze
applicable threats to the pipeline, repair
any anomalies, and implement
appropriate P&M measures to ensure the
integrity of the pipeline in HCAs
(typically where there are significant
populations). PHMSA’s enforcement of
operator IMPs holds operators
accountable if they fail to take adequate
steps under IM to mitigate the risks for
their applicable pipeline segments.
Another condition included in class
location change special permits is that
each applicable special permit segment
must be operated at or below its existing
MAOP; this operating pressure is higher
than the pressure reduction that would
be required under the current class
location change requirements in
§ 192.611. As a part of complying with
the special permit conditions, and
consistent with IM principles, PHMSA
also requires operators to address issues
pertaining to pipe coating quality,
selective seam weld corrosion, stress
corrosion cracking (SCC), and the effects
of any long-term pipeline system flow
reversals. In addition, PHMSA often
requires operators to perform additional
CP and corrosion-control measures on
special permit segments, including
performing coating condition surveys,
coating remediation, and upgrading CP
systems.
While PHMSA has the authority to
modify special permit conditions in the
interest of public safety, PHMSA has not
significantly changed the original
conditions imposed in the class location
change special permits, in most cases,
when operators apply to renew them. In
a few cases in the early 2000s, class
location SPs did not have required
periodic reassessment intervals, pipe
remediation, coating assessment, or
other integrity requirements. PHMSA
has added additional safety
requirements when the special permits
have been renewed. These early special
permits were granted prior to the
development of the class location
change waiver guidelines and criteria in
2004. These public notices outlined the
special permit attributes that PHMSA
would review and gave an overview of
the safety and integrity measures that
PHMSA would require in future special
permit conditions. In cases when certain
changes have been made, they are a
result of lessons learned during the
special permit process. For example,
when PHMSA first established the
special permit process for class location
changes in 2004, the special permits had
no expiration dates. In 2008, the agency
chose to impose an expiration date of 5
years for all new class location change
special permits. At the time, PHMSA
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felt that a 5-year expiration limit would
serve as an appropriate frequency of
review of the conditions and their
impact on public safety. Based on
PHMSA’s experience over the past 15
years of monitoring these special
permits and through safety reviews
during the periodic special permit
renewal process, PHMSA has extended
the expiration date of its class location
change special permits to 10 years. This
10-year timeframe allows an operator to
conduct every required IM assessment
and re-assessment 54 prior to submitting
a renewal request to PHMSA for an
updated special permit.55
D. Class Location Studies, Public
Workshop, Report, and Stakeholder
Input
Prior to this NPRM, PHMSA
considered extensive input from various
stakeholders on the class location
change regulations, various other
alternatives, and safety impacts. This
feedback was gathered through the
public comment process via a Notice of
Inquiry in 2013,56 public meetings in
2014, comments on the class location
report and gas transmission NPRM in
2016, and comments to a DOT notice of
regulatory review in 2017.57
i. Section 5 of the Pipeline Safety Act of
2011
On January 3, 2012, Congress enacted
the 2011 Pipeline Safety Act. Section 5
of that act required PHMSA to evaluate,
with respect to gas transmission
pipeline facilities, whether the potential
application of IM program requirements,
or elements thereof, to additional areas
outside of HCAs would mitigate the
need for class location requirements. Per
the mandate, PHMSA reported the
findings of this evaluation to Congress
in 2016, as discussed below. The 2011
Pipeline Safety Act authorized PHMSA
to issue regulations pursuant to the
findings of the report. As discussed
below, PHMSA issued an NPRM in 2016
and a subsequent final rule in 2019 that
addressed this mandate.
ii. 2013 Notice of Inquiry: Class
Location Requirements
On August 1, 2013, PHMSA issued a
Notice of Inquiry soliciting comments
on whether expanding IM requirements
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54 See
49 CFR 192.939.
all special permits, PHMSA reserves the
right to revoke the permit (see § 190.341) before the
set expiration date and order compliance with the
regulations if PHMSA finds the operator is not
complying with the provisions or if PHMSA
discovers a safety condition on the pipeline.
56 ‘‘Pipeline Safety: Class Location
Requirements,’’ 78 FR 46560 (Aug. 1, 2013).
57 ‘‘Notification of Regulatory Review,’’ 82 FR
45750 (Oct. 2, 2017).
55 In
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would mitigate the need for class
locations per the section 5 mandate of
the 2011 Pipeline Safety Act. The notice
discussed several topics, including
whether class locations should be
eliminated entirely, whether a single
design factor could be used in all
situations, whether design factors
should be increased for higher class
locations, and whether pipelines
without complete material properties
records should be allowed to use a
single design factor if class locations
were eliminated.
There was broad consensus among
PHMSA stakeholders 58 that entirely
eliminating class locations would not
lead to pipeline safety improvement.
Further, commenters noted that
establishing a single design factor to
replace class location designations
might be too complicated to implement.
Many commenters noted that any
changes in class location requirements
would impact not only the
classifications of many pipelines but
would also possibly lead to several
adverse unintended consequences 59
related to compliance with 49 CFR part
192, as the class location requirements
are referenced or built upon throughout
the natural gas regulations. Several
industry trade groups made suggestions
for changing the class location
regulations—specifically for using IM to
manage pipeline segments where the
operator had not replaced, pressure
tested, or reduced the pressure of the
pipeline segment. These suggestions
were developed further through
subsequent discussions at PHMSA’s Gas
Pipeline Advisory Committee (GPAC)
meetings and at public workshops as
described more fully below.
iii. 2014 Pipeline Advisory Committee
Meeting, Class Location Workshop, and
Subsequent Comments
On February 25, 2014, PHMSA hosted
a joint meeting of the Gas and Liquid
Pipeline Advisory Committees.60 At that
58 Approximately 30 submissions were received
from a wide range of stakeholders, including, but
not limited to: Operators, trade organizations
(Interstate Natural Gas Association of America,
American Public Gas Association, American
Petroleum Institute, American Gas Association), the
Pipeline Safety Trust public interest group, the
National Association of Pipeline Safety
Representatives comprised of State pipeline safety
regulators, and individual citizens. The
submissions can be reviewed at https://
www.regulations.gov/docket?D=PHMSA-2013-0161.
59 API/AEPC explained that the elimination of
class locations would preclude the ability to
determine the regulatory status of gathering lines.
See API’s November 1, 2013, comment at 3, https://
www.regulations.gov/document?D=PHMSA-20130161-0025.
60 The Pipeline Advisory Committees are
statutorily mandated advisory committees that
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meeting, PHMSA updated the
committees on its activities regarding
section 5 of the 2011 Pipeline Safety
Act, and committee members and
participating members of the public
provided their comments. During the
meeting, the Interstate Natural Gas
Association of America (INGAA)
reinforced its comments in response to
the 2013 Notice of Inquiry, noting that
the original class location definitions in
ASME B31.8 were intended to provide
an increased margin of safety for higherdensity population areas and stating
that IM was a better risk-management
tool than class locations. INGAA
reported that its members intended to
perform elements of IM on pipelines
outside of HCAs.61
On April 16, 2014, PHMSA sponsored
a workshop on class locations to solicit
comments on whether the application of
IM program requirements beyond HCAs
would mitigate the need for gas pipeline
class location requirements.
Representatives from PHMSA, the
National Energy Board of Canada, the
National Association of Pipeline Safety
Representatives (NAPSR), pipeline
operators, industry groups, the Pipeline
Safety Trust (PST), and public interest
groups gave presentations.62
During the workshop, INGAA alleged
that the current class location
regulations can result in the
replacement of pipeline segments that
do not warrant replacement and
suggested that the special permit
process for class location changes be
embedded into part 192. Ameren
Illinois, a member of the American Gas
Association (AGA), noted that applying
the current class location change
requirements can cost more than $1
million for each Class 1 to Class 3
advise PHMSA on proposed safety standards, risk
assessments, and safety policies for natural gas and
hazardous liquid pipelines (49 U.S.C. 60115). These
Committees were established under the Federal
Advisory Committee Act (Pub. L. 92–463, 5 U.S.C.
app. 2) and the Federal Pipeline Safety Statutes (49
U.S.C. 60101–60141, 60301–60302). Each
committee consists of 15 members, with
membership divided among Federal and State
agency representatives, the regulated industry, and
the public.
61 Per a 2013 presentation, INGAA states that it
will strive to apply IM principles to the entire
transmission systems operated by INGAA members,
extending and consistently applying the program to
the following: (1) 90 percent of the population in
the vicinity of pipelines using IM principles, by
2012; (2) 90 percent of the population in the
vicinity of pipelines using ASME B31.8S, by 2020;
(3) 100 percent of the population in the vicinity of
nearby pipelines using IM principles, by 2030; and
(4) the remaining 20 percent of pipeline mileage
with no surrounding population using IM
principles, after 2030. https://www.ingaa.org/
File.aspx?id=20899&v=a0233b08.
62 Meeting presentations are available online at:
https://primis.phmsa.dot.gov/meetings/
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location change. Therefore, AGA
suggested eliminating the special permit
process for class location changes and
incorporating the specific requirements
for special permits into 49 CFR part 192
as part of the regulations. AGA
recommended two alternative
approaches. The first would allow
operators to continue to implement the
class location approach as it exists and
apply for special permits, if needed. The
second would allow operators to
implement a risk-based approach using
additional IM actions.
Accufacts and the PST pointed out
how deeply the concept of class
locations is embedded in part 192 and
stated that IM requirements and class
locations overlap in densely populated
areas to provide a redundant, but
necessary, safety regime. The PST also
suggested that, in time, the older class
location method potentially could be
replaced with an IM method for
regulation. However, the PST noted that
incidents and other data suggest there is
room for improvement in the IM
regulations, as data shows higher
incident rates in HCAs than in nonHCAs and that pipe installed after 2010
has a higher incident rate than pipe
installed a decade earlier. Similarly,
Accufacts noted that the 2010 Pacific
Gas and Electric Company (PG&E)
incident at San Bruno, CA, exposed
weaknesses in the operator’s IM
program and demonstrated that the
consequences resulting from the
incident spread far beyond the expected
potential impact radius (PIR).63
Therefore, Accufacts suggested that
shifting the class location approach
solely to an IM approach might decrease
the protection of public safety.
Following the workshop on class
locations, INGAA submitted additional
comments to the docket, stating that
advancements in IM technology and
processes have superseded the need for
mandatory pipe replacement following a
class location change. INGAA noted that
in the past, it was logical to replace a
pipeline when class locations changed
because of the widespread belief that
thicker pipe would take longer to
corrode and would withstand greater
external forces, such as damage from
excavators, before failure. However,
INGAA stated that given improvements
in technology, advances in pipe quality,
and ongoing regulatory processes such
as IM, it believes that operators can
63 The PIR for the ruptured pipeline segment
involved in the PG&E incident at San Bruno, CA,
was calculated at 414 feet. However, the National
Transportation Safety Board (NTSB), in its accident
report (NTSB/PAR–11/01) noted that the
subsequent fire damage extended to a radius of
about 600 feet from the blast center.
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mitigate most threats without the need
for pipe replacement. Therefore, INGAA
offered an approach to class location
changes that would not require pipe
replacement if pipeline segments met
certain requirements that were in line
with the current special permit
conditions PHMSA established in the
2004 Federal Register Notice and that
are currently in Class 1 to Class 3
location change special permits.64
Specifically, INGAA suggested that
pipelines meeting a ‘‘fitness for service’’
standard in 18 categories could address
potential safety concerns and preclude
the need for pipe replacement.65
iv. 2016 Class Location Report and Gas
Transmission NPRM
Based on the 2011 congressional
mandate discussed above, PHMSA
submitted a report to Congress in April
2016 titled, ‘‘Evaluation of Expanding
Pipeline Integrity Management Beyond
High-Consequence Areas and Whether
Such Expansion Would Mitigate the
Need for Gas Pipeline Class Location
Requirements,’’ which outlined
PHMSA’s findings on the issue.66 The
report also summarized operator
comments and concerns regarding class
location changes and subsequent pipe
replacement, noting that operators said
they could operate pipelines
constructed in Class 1 locations that
later change to Class 3 locations safely
by using current IM practices.
Concurrently, PHMSA published an
NPRM titled, ‘‘Safety of Gas
Transmission and Gathering Pipelines’’
(2016 Gas Transmission NPRM),67 in
which PHMSA noted that the proposed
application of IM program elements,
such as assessment and remediation
timeframes, beyond HCAs would not
warrant the elimination of class
locations.
64 See also https://primis.phmsa.dot.gov/classloc/
index.htm.
65 Those 18 categories were as follows: (1)
Baseline Engineering and Record Assessments—
Girth Weld Assessment, (2) Casing Assessment, (3)
Pipe Seam Assessment, (4) Field Coating
Assessment, (5) Cathodic Protection, (6)
Interference Currents Control, (7) Close Interval
Survey (CIS), (8) SCC Assessments, (9) In-line
Inspection Assessments, (10) Metal Loss Anomaly
Management, (11) Dent Anomaly Management, (12)
Hard Spots Anomaly Management and Ongoing
Requirements, (13) Integrity Management Program,
(14) Root Cause Analysis for Failure or Leak, Line
Markers, (15) Patrols, (16) Damage Prevention Best
Practices, (17) Recordkeeping, and (18)
Documentation.
66 https://www.phmsa.dot.gov/sites/
phmsa.dot.gov/files/docs/news/55521/reportcongress-evaluation-expanding-pipeline-imp-hcasfull.pdf.
67 ‘‘Pipeline Safety: Safety of Gas Transmission
and Gathering Pipelines,’’ 81 FR 20722 (Apr. 8,
2016).
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In those documents, PHMSA noted
that class locations affect all gas
transmission pipelines and are integral
to determining the appropriate MAOP,
design pressure, pipe wall thickness,
valve spacing, HCA designation,68 O&M
inspections, surveillance, and for
evaluating anomalies for repair using
ASME B31G 69 and AGA Pipeline
Research Committee Project PR 3–805
(RSTRENG).70 While IM measures are
critical to risk mitigation and pipeline
safety, the assessment and remediation
of defects alone does not compensate for
these other aspects of class locations
adequately. Thus, as PHMSA outlined
in the Class Location Report, it
determined that the existing class
location requirements are appropriate
for maintaining pipeline safety and
should be retained. Consequently, any
revisions to the class location
requirements would have to be forwardlooking (i.e., applying to pipelines
constructed after a certain effective date)
and would have to provide
commensurate safety as the existing
regulatory regime.71
As part of the continuing discussion
on class location changes and
subsequent pipe replacement, PHMSA
summarized at the end of the 2016 Class
Location Report the concerns operators
expressed regarding the cost of
replacing pipe in locations that change
from a Class 1 to a Class 3 location or
a Class 2 to a Class 4 location. PHMSA
noted in the 2016 Class Location Report
that, over the past decade, it had
observed problems with pipe and fitting
manufacturing quality, including low68 Per § 192.903, under Method 1, an HCA is an
area defined as a Class 3 location, a Class 4 location,
any area in a Class 1 or Class 2 location where the
potential impact radius is greater than 660 feet and
the area within the impact circle, which is defined
by the potential impact radius for the pipeline,
contains 20 or more buildings intended for human
occupancy, or any area in a Class 1 or Class 2
location where the potential impact circle contains
an ‘‘identified site.’’
69 ASME B31G, ‘‘Manual for Determining the
Remaining Strength of Corroded Pipelines,’’
provides guidance for the evaluation of metal loss
in pressurized pipelines and piping systems, and it
applies to all pipelines and piping systems that are
a part of the ASME B31 Code for Pressure Piping.
70 For procedures to determine the remaining
strength of pipelines, see §§ 192.485(c) and
192.933(d). RSTRENG is a computer program
developed to perform the procedure called ‘‘A
Modified Criterion for Evaluating the Remaining
Strength of Corroded Pipe.’’ This procedure was
developed by Battelle Memorial Institute for the
American Gas Association as an alternative to the
ASME B31G procedures.
71 In comments following the public workshop on
class locations in 2014, INGAA noted that, after
further analysis, it appears that applying the PIR
method to existing pipelines may be unworkable,
which is detailed in: https://www.regulations.gov/
document?D=PHMSA-2013-0161-0037.
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strength material; 72 low-frequency and
high-frequency electric resistance
welded pipe seam quality; construction
practices; welding and the nondestructive testing of welds; pipe
denting; field coating practices; IM
assessments and reassessment
practices; 73 and record documentation
practices.74 Based on incidents resulting
from these problems, PHMSA believes it
is necessary to consider additional
safety measures if allowing a ‘‘two-class
bump’’ from a Class 1 location to a Class
3 location without requiring pipe
replacement, especially for higherpressure gas transmission pipelines.75
PHMSA stated in the conclusion of
the 2016 Class Location Report that it
would further evaluate the feasibility
and the appropriateness of alternatives
to address issues pertaining to pipe
replacement requirements, continue to
reach out to and consider input from all
stakeholders, and consider future
rulemaking if a cost-effective and safetyfocused approach to adjusting specific
aspects of class location requirements
could be developed to address the
issues raised by pipeline operators. In
doing so, PHMSA noted it would
evaluate class-location-change
alternatives in the context of other
issues it was addressing related to new
construction quality and safety
management systems and would also
consider inspection findings, IM
assessment results, and lessons learned
from past incidents.
72 PHMSA has documented low-strength pipe
material issues in an advisory bulletin and the
following website link: https://www.phmsa.dot.gov/
pipeline/low-strength-pipe/low-strength-pipeoverview.
73 IM and operational procedures and practices
were issues in PG&E’s incident at San Bruno, CA,
in September 2010 and the Enbridge hazardous
liquid pipeline rupture near Marshall, MI, in July
2010. PHMSA issued Advisory Bulletins: ‘‘Pipeline
Safety: Establishing Maximum Allowable Operating
Pressure or Maximum Operating Pressure Using
Record Evidence, and Integrity Management Risk
Identification, Assessment, Prevention, and
Mitigation,’’ ADB–11–01, 76 FR 1504 (Jan. 10, 2011)
and ‘‘Pipeline Safety: Using Meaningful Metrics in
Conducting Integrity Management Program
Evaluations,’’ ADB–2012–10, 77 FR 72435 (Dec. 5,
2012) to operators regarding IM meaningful metrics
and assessments, which can be reviewed at: https://
www.phmsa.dot.gov/regulations-fr/notices.
74 PHMSA issued Advisory Bulletin ‘‘Pipeline
Safety: Verification of Records,’’ ADB–12–06, 77 FR
26822 (May 7, 2012) concerning the documentation
of MAOP, which can be reviewed at: https://
www.phmsa.dot.gov/regulations-fr/notices. Also
note PHMSA’s Advisory Bulletin ‘‘Pipeline Safety:
Deactivation of Threats,’’ ADB–2017–01, 82 FR
14106 (Mar. 16, 2017).
75 Section 192.611 allows a ‘‘one-class bump’’
based upon pressure test.
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v. The AGA/API/INGAA Submission on
Regulatory Reform—Proposal To
Perform Integrity Management Measures
In Lieu of Pipe Replacement When Class
Locations Change
On October 2, 2017, DOT issued a
Notification of Regulatory Review
seeking comment from the public on
existing rules and other agency actions
that would be good candidates for
repeal, replacement, suspension, or
modification. On November 9, 2017,
AGA, API, and INGAA submitted joint
comments to the corresponding
docket.76 The joint comments asserted
that gas transmission pipeline operators
incur annual costs of $200 to $300
million nationwide replacing pipe
solely to satisfy the class location
change regulations. The joint
commenters requested that PHMSA
consider revising the current class
location change regulations to include
an alternative beyond pressure
reduction, pressure testing, or pipe
replacement, and provided a suggested
approach for doing so.
The joint commenters proposed an
alternative approach for class location
changes that focused on operators
performing ‘‘recurring [IM] assessments
. . . [that] leverage advanced
assessment technologies to determine
whether [the] actual pipe condition
warrants replacement’’ in areas where
the class location has changed. The
commenters stated that such an
approach would further promote IM
processes and principles throughout the
Nation’s gas transmission pipeline
network, improve economic efficiency
by reducing a regulatory burden, and
help fulfill the purposes of section 5 of
the 2011 Pipeline Safety Act.
The joint comments from AGA/API/
INGAA asserted that the current
alternatives to pipe replacement
following a class location change do not
reflect the substantial developments in
IM processes, technologies, and
regulations over the past 15 years since
the initial IM regulations were first
codified. The commenters suggested
that advanced ILI technologies, such as
HR–MFL tools, can assess the presence
of corrosion and other potential defects,
which can allow an operator to establish
whether a pipeline segment needs
remediation or replacement.
The joint comments further noted that
the 2016 Gas Transmission NPRM
would expand IM assessments to newly
76 PHMSA notes that INGAA, individually,
submitted nearly identical comments on the topic
of class location on July 24, 2017 in response to a
previous request for input by DOT. ‘‘Transportation
Infrastructure: Notice of Review of Policy,
Guidance, and Regulation,’’ 82 FR 26734 (June 8,
2017).
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defined ‘‘moderate consequence
areas,’’ 77 and that such an expansion
would provide a framework for
developing an alternative means of
managing class location changes. The
commenters supported the publication
of the proposed provisions, as endorsed
by the GPAC, to help provide such a
framework. They suggested that the
costs saved from avoiding pipe
replacement using such an alternative
could mitigate, to some degree, part of
the costs of the 2016 Gas Transmission
NPRM. In addition, they noted that the
gas transmission NPRM contained
several new provisions that would
require operators to manage the integrity
of their pipelines better by
implementing more P&M measures to
manage the threat of corrosion. The joint
comments from AGA/API/INGAA stated
that including such corrosion control
measures as a part of a program for
managing the integrity of pipeline
segments, including ones that have
experienced class location changes,
would further justify the development
of an IM-focused alternative to class
location changes.
Based on those statements, AGA, API,
and INGAA recommended that PHMSA
develop an alternative approach to
§ 192.611 that would leverage specific
provisions in the 2016 Gas
Transmission NPRM at its proposed
§ 192.710 for assessing areas outside of
HCAs and apply the proposed IM
requirements at § 192.921 to those
assessed segments. Further, they
suggested that operators could
reconfirm a pipeline segment’s MAOP
in a changed class location if the
pipeline segment in question did not
have traceable, verifiable, and complete
(TVC) records of a hydrostatic pressure
test that supported the previous MAOP.
E. Class Location ANPRM
On July 31, 2018, PHMSA published
an ANPRM in the Federal Register
seeking public comment on its existing
class location requirements for natural
gas transmission pipelines as they
pertain to the actions that operators are
required to take following class location
changes due to population growth near
pipelines.78
In the ANPRM, PHMSA requested
comments and information to determine
whether revisions should be made to the
PSR regarding the current requirements
that operators must meet when class
locations change. PHMSA also
welcomed any additional information
that would be beneficial to the
rulemaking process.
77 81
78 83
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F. 2019 Gas Transmission Final Rule
Following the publication of the 2016
Gas Transmission NPRM, PHMSA
determined it could more quickly move
a rulemaking that focused on the
mandates from the 2011 Pipeline Safety
Act by splitting out the other provisions
contained in the NPRM into two other,
separate rules. Accordingly, on October
1, 2019, PHMSA published a final rule
titled ‘‘Safety of Gas Transmission
Pipelines: MAOP Reconfirmation,
Expansion of Assessment Requirements,
and Other Related Amendments.’’ 79
PHMSA discusses the effects of that
final rule on this proposal and any of
the pertinent comments received on the
ANPRM in the appropriate sections
below.
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III. Analysis of ANPRM Comments and
PHMSA’s Response
The deadline for submitting written
comments on the ANPRM was October
1, 2018. PHMSA received comments
from entities consisting of citizen
groups; pipeline industry consulting
groups; government agencies, including
representatives from the State of New
Jersey and an association of State
pipeline regulators; pipeline operators;
and pipeline industry trade
associations. PHMSA also received
comments from approximately 4,800
individuals. PHMSA has considered the
feedback received to the ANPRM and
has taken the information submitted
into account in formulating this
proposal.
The comments submitted by the
approximately 4,800 individuals were
similar to one another and urged
PHMSA to keep the class change rules
as they are now until PHMSA completes
gas safety rules to ensure that operators
have TVC records of their systems, as
recommended by NTSB. Further, these
commenters noted that the existing
special permit application process and
NEPA requirements ensure that there is
a review of the characteristics of pipe
being proposed to be left in the ground
and that the public has notice of those
times when an operator is seeking to be
exempted from strength or testing
regulations, and that the current rules
provide operators options other than
pipe replacement, while assuring that
pipe that stays in the ground is of
known strength and that the public is
made aware of proposed exemptions.
The following subsections summarize
the questions and proposals contained
in the ANPRM, each of the relevant
issues raised by the commenters, and
PHMSA’s responses to the comments.
79 84
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ANPRM referencing proposed changes
in the 2016 Gas Transmission NPRM are
addressed in the specific topic areas
below.
A. Comments Related to the 2016
Proposed Gas Transmission Rule
PHMSA received several comments
on the class location ANPRM regarding
the gas transmission NPRM that was
issued in April 2016 and how
provisions within that proposed rule
would relate to potential changes to the
class location regulations. There was
broad agreement and support across all
PHMSA’s stakeholders, from public
interest groups to the industry trade
associations, for finalizing the 2016 Gas
Transmission NPRM 80 to implement
important safety initiatives, provide
regulatory certainty, and promote
pipeline safety technology development.
The PST, representatives from the State
of New Jersey, and over 4,800 members
of the public commented that any
consideration of changes to the current
class location regulations should be
postponed until after the 2016 Gas
Transmission NPRM went into effect to
address critical safety issues that could
influence this rulemaking.
In a combined submission, AGA, the
American Public Gas Association
(APGA), API, and INGAA (collectively,
the ‘‘Associations’’) specified that any
regulations regarding class locations
should align with the 2016 Gas
Transmission NPRM. This statement
was supported by many pipeline
operators. Members of the pipeline
industry and the Associations
commented that the repair requirements
detailed in the 2016 Gas Transmission
NPRM would be appropriate for
managing the integrity of pipeline
segments where the class location has
changed.
B. Requiring Pipe Integrity Upgrades
and Allowing Other Options for Class
Location Changes
1. PHMSA’s Response to General
Comments Related to the 2016 Proposed
Gas Transmission Integrity Rule
PHMSA is managing the potential
changes to the class location regulations
in this NPRM independently and based
on their own merits. PHMSA
acknowledges that many of the
technical requirements previously
proposed in the 2016 Gas Transmission
NPRM are pertinent and applicable to
the issues surrounding class location
changes. In some cases, provisions that
were proposed in the 2016 Gas
Transmission NPRM were finalized in
the 2019 Gas Transmission Final Rule.
Comments that pertain to any of the
provisions of the Class Location
80 The Final Rule based on this NPRM was
published on October 1, 2019.
FR 52180.
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The comments, in their original form,
and corresponding rulemaking materials
can be viewed at www.regulations.gov
under Docket ID: PHMSA–2017–0151.
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1. Summary of ANPRM Questions 1, 1a,
and 2
PHMSA requested comments on
whether it should allow operators to
upgrade the integrity of pipeline
segments undergoing class location
changes by using methods other than
the existing methods of pressure
reduction, pressure testing, pipe
replacement, or special permits. For
clarification, the ‘‘pipe integrity
upgrades’’ referred to in the ANPRM are
synonymous with the existing methods
that operators must use (i.e., pressure
reduction, pressure test, or pipe
replacement) to confirm or revise MAOP
in accordance with § 192.611. PHMSA
also asked whether it should require
pipe integrity upgrades for areas where
the class location has changed from a
Class 1 to a Class 3 or from a Class 2
to a Class 4.
Similarly, in question 2, PHMSA
asked whether it should provide
operators with the option of performing
certain IM measures, in lieu of the
existing measures, when class locations
change from Class 1 to Class 3.
2. Summary of Comments
The California Public Advocates
Office commented that pipeline
segments with adequate material
properties records and a successful
subpart J pressure test could be
managed with the existing pipe integrity
upgrades per § 192.611. It said that, in
areas where the class location has
changed and the pipeline segment is
missing material properties records and
does not have documentation of a
successful subpart J pressure test, either
those pipeline segments should be
replaced or the operator should be
required to apply for a special permit.
Finally, it said that if a pipeline segment
undergoing a class location change is
missing records but does have
documentation of a previous successful
subpart J pressure test, that segment
could be managed with a new pressure
test, pipe replacement, or a special
permit.
NAPSR and the PST remarked that
the best way to ensure public safety is
to continue to encourage pipe
replacements and to allow PHMSA to
issue special permits for class location
changes. These commenters were
skeptical that relying on operational
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practices, including IM, would be
sufficient to ensure public safety, given
that many accidents have been linked to
operators mismanaging IM. These
commenters also noted that the
combination of prescribed design factors
and IM better ensures safety through
redundancy, and that this redundancy is
good for public safety.
NAPSR and the PST also noted that,
if IM concepts are used in lieu of pipe
replacement, operators should be
required to demonstrate improved safety
levels through using IM program
techniques or pressure test
documentation.
Comments received from
TransCanada Corporation (now TC
Energy), Kinder Morgan, the
Associations, GPA Midstream
Association (GPA Midstream), and a
member of the public expressed the
view that PHMSA should allow
operators to have the option of
managing changes in class location with
integrity assessments. The Associations
stated that PHMSA should encourage
operators to adopt IM measures,
including those in the existing IM
regulations and the regulations
proposed in the 2016 Gas Transmission
NPRM, to address threats posed by class
location changes. In doing so, the
Associations suggested, operators would
gain knowledge about their systems that
they would not have otherwise
obtained. In addition, Enbridge noted
that landowner disturbance and
customer impact would be greatly
reduced by reducing the amount of pipe
replacements or hydrostatic tests
conducted when class locations change.
Further, both Enbridge and the
Associations suggested that PHMSA
should allow operators to use integrity
assessments as an MAOP confirmation
(or revision) when class locations
change, both from Class 1 to Class 3 and
from Class 2 to Class 4. These
commenters noted that pipeline
technology has advanced since PHMSA
promulgated the class location
regulations. Commenters from the
industry further stated that these
technological advancements are feasible
methods of ensuring operational
integrity while managing class location
changes. Therefore, operators and the
Associations requested that PHMSA
consider updating the class location
regulations by allowing operators to
perform aspects of IM when class
locations change. These commenters
suggested that operators would be able
to analyze the condition of their
pipelines through site-specific
assessments and make sound pipe
replacement determinations rather than
follow prescriptive requirements.
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Kinder Morgan added that regardless
of the reason a class location changes,
managing a class location change with
IM principles is a more holistic
approach than a ‘‘one-time’’ pipe
replacement.
GPA Midstream suggested that
PHMSA ‘‘should not impose arbitrary
restrictions on an operator’s ability to
address class location changes with
appropriate operations, maintenance,
and integrity measures,’’ as operators
can conduct risk assessments to
determine the potential threats to a
pipeline segment where the class
location has changed. GPA Midstream
further suggested that PHMSA’s focus
should be on making sure that operators
complete such risk assessments within
a reasonable amount of time and that
appropriate documentation is
maintained to substantiate compliance.
The Pennsylvania Grade Crude Oil
Coalition (PGCOC), which represents
small producers and refiners, stated that
its members generally have limited
resources compared with large pipeline
operators. While the PGCOC supports
an alternative to the current ways of
managing class location changes, it
requested that such an alternative not
follow the framework of special permits.
From its perspective, special permits
contain numerous conditions that go
beyond IM requirements and are
unrelated to the change in class
location. Furthermore, it suggested that
the class-location regulations should
provide certain exemptions or
alternatives for small pipeline operators.
Specifically, it suggested that PHMSA
consider establishing minimal IM
requirements for small operators.
An individual citizen noted that when
comparing the failures in San Bruno,
CA, and Carlsbad, NM, neither was
associated with the operating stress of
the pipeline. Rather, both incidents
were caused by defects in the pipe itself
and that these incidents were
preventable using IM tools and
methods. Further, this individual
suggested that arbitrary pipe
replacement when class locations
change is not necessary, and these
decisions should be made based on
well-understood pipe conditions.
3. PHMSA Response
PHMSA agrees with many of the
commenters that IM principles can
serve as a useful and effective means of
addressing the increased safety risks
that accompany higher population
densities near gas transmission
pipelines. For this reason, in developing
this proposed rule, PHMSA considered
the ability of operators to demonstrate
effectiveness and safety enhancements
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using IM performance metrics and
methods. PHMSA also considered
operators’ recordkeeping practices and
the documentation of previous pressure
tests, as well as their ability to perform
risk assessments. PHMSA’s experience
with class location change special
permits demonstrates that IM methods
can be appropriate for managing class
location changes when implemented
properly. Therefore, PHMSA is
proposing to add an IM alternative to
the existing class location change
requirements for pipeline segments
changing from a Class 1 to a Class 3
location.
On the other hand, the existing IM
program is not a panacea for managing
such risks. Class locations provide
safety throughout the Nation’s pipeline
network by specifying stronger
minimum safety standards for MAOP
and design, construction, testing, and
O&M requirements in higher class
locations. The IM regulations provide a
separate structure by which operators
can focus their resources on managing
and improving pipeline integrity in
areas where a failure would have the
greatest impact on public safety. Over
time, pipelines can degrade due to
integrity threats such as corrosion and
cracking. IM provides minimum safety
margins for more densely populated
areas by requiring operators to assess
their pipelines at a minimum of every
7 years, or more frequently, based on
threat assessments or the predicted
growth of anomalies found in HCAs.
For these reasons, this NPRM would
not change the existing requirements for
class location changes for pipelines that
do not meet the proposed eligibility
conditions but would instead provide
an additional alternative for
compliance. Newly constructed
pipelines would still be required to be
constructed based on part 192 class
location requirements. Based on
PHMSA’s experience with class location
special permits, as well as inspection
results and incident history, the agency
does not believe that IM, as it exists in
subpart O, is suitable as the only
appropriate method for class location
change management. The IM regulations
were crafted for pipe that was designed
to a higher safety factor, and were not
crafted for Class 1 pipe. Because the IM
alternative proposed in this rule would
allow operators to leave Class 1 pipe in
the ground in locations where the
population has increased to a Class 3
level, PHMSA is not confident that IM
requirements, alone, would be adequate
for protecting the population in those
locations.
As a result, PHMSA is not proposing
to allow pipe with higher-risk attributes
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to be eligible for the proposed IM
alternative, including: Bare pipe; pipe
with wrinkle bends; pipe with certain
weld seams (e.g., direct-current (DC),
low-frequency electric resistance
welded (LF–ERW), electric flash-welded
(EFW), lap-welded seams, or seams
where the longitudinal joint factor is
below 1.0); and pipe with SCC, selective
seam weld corrosion, or girth weld
cracking (pipe body or weld cracking)
corrosion. In addition, PHMSA is
imposing additional mitigation
requirements beyond those currently
required under IM. Operators with
higher-risk attribute pipe could
continue to apply for special permits to
manage class location changes.
PHMSA is also not proposing
exceptions to the proposed IM
alternative, as suggested by some
commenters, because the existing
options for class location change
compliance and the special permit
process would remain. Operators unable
or unwilling to perform the IM
alternative can achieve compliance
through one of the existing options at
§ 192.611 or via a special permit.
PHMSA has not issued a special
permit to manage locations changing
from a Class 2 to a Class 4, because there
is not an adequate basis for applying IM
measures and concepts to these higherrisk pipeline segments. Though
inspection technologies have advanced
from earlier iterations, PHMSA does not
have the operational data to confirm
that the use of such technology on pipe
designed to Class 2 standards would
provide an adequate margin of safety in
very densely populated Class 4
locations with multi-story buildings.
PHMSA is concerned that there would
not be adequate, feasible measures that
could be prescribed to provide Class 4
locations with an equivalent level of
safety in lieu of replacing pipe.
C. Integrity Upgrades and Integrity
Management Options for Clustered
Areas
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1. Summary of ANPRM Questions 1b, 3,
3a, and 3b
In question 1b of the ANPRM,
PHMSA asked whether part 192 should
continue to require operators to upgrade
pipeline integrity where the class
location has changed from a Class 1 to
a Class 3 due to the ‘‘cluster rule.’’ 81 In
81 See § 192.5(c)(2) and section I.B. of the ANPRM
background for more details on the ‘‘cluster rule.’’
Operators can adjust the length of a Class 2, Class
3, or Class 4 location based on the presence of a
‘‘cluster of buildings.’’ Clustering reduces the
amount of pipe that is subject to the safety
requirements of higher class locations. Clustering
does not change the length of the class location
units themselves (i.e., the ‘‘sliding mile’’).
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question 3, PHMSA asked whether the
agency should give operators the option
of performing certain IM measures in
lieu of the existing measures when class
locations change due to additional
structures being built outside of an
existing ‘‘clustered’’ areas within the
sliding mile and operators are using the
cluster adjustment to class locations per
§ 192.5(c)(2).82 In sub-questions 3a and
3b, PHMSA asked whether, if
alternative IM measures are permitted
for pipelines, then what additional IM
and maintenance measures should be
applied to offset the safety impact of
additional structures being built outside
of clustered areas and at what intervals
and in what timeframes operators
should be required to assess these
pipelines and perform remediation
measures.
2. Summary of Comments
Multiple commenters expressed the
view that options for actions taken in
response to class location changes
should not depend on whether
clustering was used in determining the
class location designation.
More specifically, the Associations
strongly disagreed with PHMSA’s
statement in the ANPRM of a cluster
being ‘‘even a single house.’’ They
stated that in no prior class location
rulemaking has the term ‘‘cluster’’ ever
been defined. The Associations noted
that in 1992, PHMSA, in response to an
ANPRM question, specified that the
word ‘‘cluster’’ was ‘‘used in the
ordinary dictionary sense,’’ but,
according to the Associations, the
dictionary definition does not support
the interpretation of one structure
constituting a ‘‘cluster.’’ The
Associations contended that the
ordinary meaning of a cluster should
continue to apply and each operator
should be able to determine the scope
of a cluster. Individual operator
comments supported this view.
TransCanada Corporation suggested
that PHMSA revise the ‘‘cluster rule’’ in
§ 192.5(c)(2) to cover only those
situations where there are more than 10
buildings in close proximity, claiming
that such a definition would be closer
to the original intent of using class
locations as a risk-mitigation tool and
would be supported by a Class 1
location being defined as one with fewer
than 10 buildings. Further, TransCanada
noted that this proposed definition is
supported by PHMSA’s recent issuance
82 Under
§ 192.5(c)(2), the length of Class
locations 2 and 3 may be adjusted as follows: When
a cluster of buildings intended for human
occupancy requires a Class 2 or 3 location, the class
location ends 220 yards (200 meters) from the
nearest building in the cluster.
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of a class location special permit that
distinguished between two differently
sized clusters (i.e., Type A and Type B),
one with more and one with fewer than
10 buildings. Finally, it stated that
categorizing low-population-density
areas due to PHMSA’s interpretation of
the cluster rule as Class 3 locations
artificially manipulates pipeline risk
characterizations, in that small clusters
of buildings (e.g., 3) near larger clusters
of buildings (e.g., 50) would share the
same risk profile. TransCanada stated
that this approach results in outcomes
that are inconsistent from the
perspective of risk because a cluster
with 50 buildings would have a higher
activity rate, which would increase the
likelihood of failure, and any failures
would have higher consequences due to
the denser population, whereas a cluster
of 3 buildings would have less.
GPA Midstream also disagreed with
assigning a single building as a defined
cluster. It suggested that operators
should determine the class location for
the cluster specifically and determine
the class location for the rest of the class
location unit solely by considering the
number of buildings outside of the
clustered area. In this way, population
density would drive class location
determinations more accurately.
3. PHMSA Response
The ‘‘cluster rule’’ only applies when
an operator has identified a class
location unit that meets the criteria for
a Class 2, Class 3, or Class 4 location.
Once the Class 2, Class 3, or Class 4
location has been identified, the
operator may adjust the endpoints of
that Class 2, Class 3, or Class 4 location
by using the cluster rule.83 The purpose
of this requirement is to allow operators
to avoid replacing or pressure testing
segments that have no buildings
intended for human occupancy in the
sliding mile and outside the ‘‘cluster.’’
PHMSA is not proposing any
revisions to the clustering methodology
in this NPRM. However, this proposed
rule would address areas that might be
affected by clustering by requiring that
operators assess pipe with ILI tools and
implement P&M measures for the entire
segment.
D. Using an Integrity Management
Option To Manage Safety When Class
Locations Change From a Class 1 to a
Class 3
1. Summary of ANPRM Question 2a
In question 2a of the ANPRM,
PHMSA asked whether it should allow
operators to use certain IM measures in
83 See
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lieu of the existing measures to ensure
safety when class locations change from
a Class 1 to a Class 3, and if so, what
additional IM and maintenance
approaches or safety measures should
be applied to offset any potential impact
to safety. PHMSA also asked at what
intervals operators should be required to
assess such pipelines and perform the
necessary remediation measures.
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2. Summary of Comments
NAPSR and the PST commented that
specific design measures are more
effective and consistently implemented
than IM, as several recent failures have
been attributed to IM implementation
issues. Should PHMSA allow operators
to use IM measures to manage class
location changes, these commenters
suggested that PHMSA should consider
requiring more frequent integrity
assessments, multiple tool type runs,
more stringent repair requirements, and
additional damage prevention activities.
Members of the pipeline industry
recommended that PHMSA allow
operators to use IM principles for
managing class location changes, noting
such an approach would allow
operators to determine the threats
associated with each pipeline segment
and appropriate actions. Industry
commenters also suggested that
operators could implement the integrity
assessment option for class location
change management similarly to how it
is implemented in subpart O, with at
least one commenter noting that they
could classify class location change
segments as HCAs and manage the
segments as a part of a broader IM
program. Therefore, these commenters
suggested that for both covered and noncovered segments that experience a
class location change, operators could
complete an initial assessment within
24 months of the class change, with
reassessments to occur within 7 years or
10 years, depending on where the
segment is located and the status of the
2016 Gas Transmission NPRM.
Operators could complete the initial
assessments using, at a minimum, ILI or
comparable technology capable of
assessing corrosion and dents. To
ensure all identified threats would be
addressed, operators could use
additional assessment methods.
Certain industry commenters
requested that PHMSA consider
allowing operators to file for an
extension if it is not practicable to
complete an initial integrity assessment
and MAOP reconfirmation, if required,
within 24 months of a class change.
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3. PHMSA Response
PHMSA agrees with NAPSR and the
PST that if IM is used to manage class
location changes, additional and
enhanced requirements would be
necessary to ensure pipeline safety.
PHMSA also agrees that the timing of
the initial integrity assessment should
correspond with the current class
location change requirement of 24
months. PHMSA is proposing
reassessment intervals for the IM
alternative of class location change
management equivalent to the
reassessment intervals in subpart O. As
proposed in this NPRM, any segments
managed through this IM alternative
would need to be classified as HCAs,
which are subject to subpart O;
therefore, such a requirement would be
consistent with the current regulations.
Operators that do not identify the Class
1 to Class 3 location change in
accordance with §§ 192.609 and
192.611(d) would not be able to use the
class location change alternative
proposed in this NPRM.
PHMSA agrees with commenters that
IM is not suitable for class location
change management in every situation.
Under PHMSA’s proposal, an operator
would perform an analysis to identify
those pipeline segments where the class
location has changed, and identify those
segments where it would be
inappropriate to manage Class 1 to Class
3 location changes with IM. PHMSA
notes that even if a pipeline segment
meets the proposed minimum criteria
discussed later in this NPRM, it does
not mean that IM would be the best
option for managing that pipeline
segment. Based on their knowledge of
their own pipeline systems, operators
would ultimately determine whether an
eligible pipeline segment should be
managed with the IM alternative.
As a condition of using the IM
alternative proposed in this rule,
operators must notify PHMSA of their
intent to use the alternative to allow
PHMSA to review and inspect for
compliance. PHMSA has learned
through its inspections that many
operators fail to assess and mitigate
integrity problems properly, including
poor construction practices 84 and
84 On several occasions in recent years, PHMSA
has met with operators to discuss safety issues
related to new construction. For example, PHMSA
hosted a public workshop in collaboration with its
State partners, the Federal Energy Regulatory
Commission (FERC), and Canada’s National Energy
Board in April 2009. The objective of the public
workshop was to inform the public, alert the
industry, review lessons learned from inspections,
and improve new pipeline construction practices
prior to the 2009 construction season. The
following website contains information discussed at
the workshop and provides a forum in which to
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65155
operational maintenance threats,
whether due to a lack of appropriate
technologies, cost, or other reasons,
threats that ultimately lead to pipeline
failures. IM programs can fail to account
for broadly recognized safety issues,
such as bare pipe, wrinkle bends, lap
welds, cracking, and pipe that has other
potential construction or manufacturing
issues. ILI technology does not
effectively identify all integrity threats
that may have been created through
construction or manufacturing processes
and that have not been tested for
stability with a subpart J pressure test.
Therefore, PHMSA believes such
segments should not be managed using
the IM alternative when class locations
change.
Further, as the 2010 PG&E incident at
San Bruno, CA, revealed, some
operators may not have TVC records of
certain pipe properties, such as pipe
material yield strength, pipe wall
thickness, pipe seam type, pipe and
seam toughness, and coating type or
quality. Data on these pipe properties
are critical and necessary for the
effective implementation of IM
processes and pipeline safety measures
in populated areas. PHMSA is
concerned that operators may not have
this pipe material property data for
Class 1 pipe segments in locations that
later become Class 3, especially if the
pipe has been operated in accordance
with § 192.619(c).85 This data is
necessary for making important pipeline
safety judgments, including technical
evaluations of anomalies.
PHMSA also notes that there may be
instances where a pipeline appears to be
in ‘‘good condition’’ from a visual
standpoint, but may not have the initial
pipe manufacturing, pipe body and
seam strength, construction quality,
coating, and CP effectiveness to prevent
corrosion and cracking, and therefore
lack the O&M history necessary for the
effective management of class location
changes using IM.
share additional information about pipeline
construction concerns: https://
primis.phmsa.dot.gov/construction/index.htm.
85 Pipeline segments operated in accordance with
§ 192.619(c) were installed prior to adoption of the
PSR and likely do not meet § 192.619(a)(1), (2), or
(4), or they operate above 72 percent of SMYS.
These pipeline segments may not have pressure test
or material properties records. Section 192.619(c)
allows pipelines put into service before July 1,
1970, that were found to be in satisfactory
condition, to be operated in Class 1 locations at the
highest actual operating pressure they achieved
during the 5 years preceding July 1, 1970, regardless
of the level of hoop stress on the pipe. Pipelines in
Class 1 locations that are designed and operated to
part 192 standards are otherwise limited to a
maximum operating hoop stress of 72 percent of
SMYS.
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Therefore, PHMSA proposes to
exclude pipe with certain pipe
attributes and O&M parameters from the
proposed IM alternative of managing
class locations. PHMSA is concerned
that some operators have not adequately
identified and mitigated these integrity
threats at a consistent and reliable level.
Excluding these segments from the
proposed IM alternative would ensure a
higher level of safety. Operators would
still be allowed to apply for special
permits to manage such pipeline
segments, but PHMSA would be able to
evaluate them, and the public would be
able to comment on them, on a case-bycase basis. PHMSA requests comment as
to whether these proposed pipe
eligibility conditions could be modified
or eliminated, and if so, what the
impacts to safety and the environment
would be as well as the net benefits of
this proposed rule.
In addition, PHMSA’s experience
with operator IM programs indicates
that some operators do not have an IMP
in place that includes sufficiently robust
P&M measures in HCAs to address the
various risks posed by changes in class
locations. Therefore, PHMSA concludes
that, while applying modern IM
assessments and processes can be an
appropriate way to manage certain class
location changes, the addition of
specific prescriptive, additional P&M
measures to such a method is needed to
ensure a level of safety comparable to
pipe replacement or derating the
pipeline MAOP for pipeline segments
that change from a Class 1 to Class 3
location. PHMSA requests comment as
to whether modification or elimination
of any of the proposed P&M measures,
beyond the current IM requirements, is
feasible and what the impacts to safety
and the environment would be and
whether such a change would maximize
nets benefits to society.
Regarding the request that PHMSA
allow operators to file for an extension
to the 24-month assessment timeframe,
PHMSA is not proposing to adopt that
suggestion. PHMSA believes that 24
months is sufficient time to complete an
initial IM assessment and that longer
time frames would introduce undue risk
to public safety by allowing Class 1 pipe
to operate untested for more than 2
years in a Class 3 location. Currently,
under § 192.611, if a class location
change requires pipe replacement,
MAOP reduction, or pressure tests to
confirm a class location upgrade to be
conducted, operators must complete
those actions within 24 months of the
class location change. PHMSA notes
that the timeframe for this requirement
was established at 24 months because it
provides operators with enough time to
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order pipe, if necessary, and make
changes from one season to the next. For
example, if a class location change
occurs in the spring, an operator would
be able to order and receive pipe before
replacing the pipe in the following
summer season.
E. General Eligibility for Managing Class
Location Changes With Integrity
Management
1. Summary of ANPRM Questions 4, 4a,
4b, and 4c
In question 4 of the ANPRM, PHMSA
requested comment on whether an
operator should use a ‘‘fitness-forservice’’ 86 standard to determine which
pipelines should be eligible for using IM
measures to manage segments changing
from a Class 1 to a Class 3 location, and
what factors should make a pipeline
eligible or ineligible for doing so.
PHMSA also asked whether it should
base a proposed class location change
management IM on the alternative
criteria it uses when considering class
location change waivers, including the
pipe’s age, the manufacturing and
construction processes of the pipe, and
the pipe’s O&M history.
In addition, PHMSA asked whether it
should require operators and pipelines
to meet eligibility conditions outlined in
the 2004 Federal Register Notice,
including no bare pipe or pipe with
wrinkle bends, records of a hydrostatic
test to at least 1.25 times MAOP, records
of ILI runs with no significant anomalies
that would indicate systemic problems,
and an agreement that up to 25 miles of
pipe both upstream and downstream of
the waiver location must be periodically
inspected using ILI technology.
2. Summary of Comments
NAPSR and the PST stated that the
existing § 192.609 serves as a fitness-forservice determination and suggested
that operators should complete a fitnessfor-service study for all pipeline
segments, not just those impacted by a
class location change. NAPSR and the
PST further suggested that such a study
should then be updated every 3 years,
noting that the study results could assist
in pipe replacement determinations
when a class location change occurs.
Pipeline industry commenters stated
that a fitness-for-service standard
should be established from the integrity
assessments, enhanced repair criteria,
and MAOP reconfirmation requirements
86 ‘‘Fitness for service’’ refers to a pipeline’s
ability to operate and deliver product safely while
protecting the people and environment around the
pipeline. Fitness for service has been a part of
industry consensus standards since the mid-1980s,
and PHMSA has incorporated elements of these
standards into the PSR.
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proposed in the 2016 Gas Transmission
NPRM. They stated that the initial
MAOP establishment (or an MAOP
reconfirmation where a pressure test
record is not available) sets a physical
safety margin that is then maintained for
the life of the pipeline using integrity
assessment, anomaly evaluation, and
repair or replacement, where required
based on pipe condition.
NAPSR, the PST, and the California
Public Advocates Office commented
that the criteria for class location change
special permits that PHMSA published
in the 2004 Federal Register Notice are
all aspects of fitness-for-service, and
PHMSA should use these factors as a
basis for any proposed class location
change requirements. Similarly, NAPSR
and the PST commented that PHMSA
should approve, on a case-by-case basis,
an operator’s request to utilize IM
measures for class location changes
taking into account a fitness-for-service
study. The PST also said that PHMSA
should not issue class location change
special permits if the applicable
pipeline segment cannot be assessed
with ILI tools or does not have accurate
and verifiable design records.
The Associations and supporting
operators broadly commented that
threshold conditions should not be
required and that PHMSA should allow
operators to use IM measures in lieu of
pipeline replacement on all segments
undergoing class location changes,
stating that no individual pipe attribute
should determine eligibility for a class
location change alternative. Instead,
these commenters suggested that
PHMSA should encourage operators to
utilize IM measures exclusively in lieu
of the current requirements for
managing these segments of pipelines
where the class location has changed,
including addressing threats as detailed
in existing regulations and as proposed
in the 2016 Gas Transmission NPRM. In
doing so, these commenters argued,
operators would gain knowledge about
their systems that they would not have
obtained otherwise.
Some operators, including
TransCanada Corporation, proposed that
operators should be allowed to conduct
site-specific assessments to determine if
pipeline segments should be eligible for
using IM measures in lieu of pipe
replacements or pressure reductions.
Such an assessment would need to
assess all applicable threats and their
interactions to ensure that operators can
manage safety at acceptable levels. An
individual citizen noted that the
acceptable current fitness-for-service
standards are in ASME B31.8S, ASME
B31G, RSTRENG, and their equivalents.
This citizen further stated that
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reassessment is the key to assuring
continued safety, and that lower stress
does not assure public safety. The
commenter further suggested that pipe
segments should not be changed out if
its condition is well understood and
judged to be acceptable.
In addition, the Associations and
supporting pipeline operators claimed
that PHMSA’s special permit
requirement for assessing a prescribed
amount of mileage upstream and
downstream from the pipeline segment
undergoing a class location change is
not technically justified. They said that
depending on the design of a pipeline
system, such an assessment may require
multiple tool runs or the analysis of
pipe completely unrelated to the
segment in which the class location has
changed. Because PHMSA proposed to
extend integrity assessments outside of
HCAs in the 2016 Gas Transmission
NPRM, these commenters suggested that
special permit inspection areas are no
longer appropriate or necessary to
ensure pipeline safety. Similarly, Kinder
Morgan stated that IM measures address
segment threats, and the additional
requirements detailed in the 2016 Gas
Transmission NPRM will cover pipeline
segments up and downstream of the
class-location change.
An individual citizen commented that
prescribing mileage to be assessed is not
appropriate, as it could potentially
exempt from the requirements pipeline
segments that do not have 50 miles of
pipe between ILI tool launcher and
receivers.
Another individual citizen
recommended that, if PHMSA were to
allow an IM alternative for class
location changes, operators should have
to inform PHMSA and affiliated State
agencies of their intent to apply IM
measures for managing a pipeline
segment changing from a Class 1 to a
Class 3 location.
3. PHMSA Response
To the PST’s comment that class
location change special permits should
not be issued if the applicable pipeline
segment cannot be assessed with ILI
tools or does not have accurate and
verifiable design records, PHMSA is
proposing to require in this NPRM that
the segment must be ‘‘piggable’’ to be
eligible for the IM alternative to the
class location change requirements.
Operators must also have pipe material
property records for the segment to be
eligible.
PHMSA does not believe that
assessments and repairs alone are
adequate to demonstrate the eligibility
and fitness-for-service of pipe
manufactured to Class 1 location
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standards to be used in Class 3
locations. In addition, PHMSA has
elected to finalize the provisions
proposed in the 2016 Gas Transmission
NPRM in three separate final rules—the
2019 Gas Transmission Final Rule was
published October 1, 2019, and the
other two are in development. While the
2019 Gas Transmission Final Rule did
include updated assessment
requirements for ‘‘moderate
consequence areas,’’ PHMSA intends to
finalize the corresponding repair criteria
in a draft final rule currently titled
‘‘Pipeline Safety: Safety of Gas
Transmission Pipelines, Repair Criteria,
Integrity Management Improvements,
Cathodic Protection, Management of
Change, and Other Related
Amendments.’’ PHMSA does not
believe that managing Class 1 to Class
3 location changes using an updated
assessment schedule with the existing
repair criteria would provide an
equivalent level of safety when
compared to pipe replacement without
additional P&M requirements being
applied to the eligible pipe. ASME
B31.8S allows anomalies to grow until
only a 10 percent safety factor remains
before they need to be remediated. In
this NPRM, PHMSA is proposing that
operators remediate anomalies that have
a predicted failure pressure of less than
1.39 or a depth of less than 40 percent
of the pipe wall thickness. This safety
factor of 1.39 would be similar to the
installation of new Class 1 pipe.
Further, PHMSA agrees with NAPSR
and the PST that the study performed
under the requirements at § 192.609,
when a pipeline’s class location changes
is, in many ways, a type of fitness-forservice study. PHMSA is hesitant to
incorporate a general requirement for
operators to perform a fitness-for-service
evaluation because PHMSA is
concerned that such an evaluation
would not result in a consistently
applied minimum safety standard across
the industry. Therefore, the specific
eligibility conditions PHMSA is
proposing in the IM alternative for
threat identification in this NPRM
would be akin to prescribing a fitnessfor-service standard that operators
would have to meet to use the IM
alternative.
For the purposes of an operator
determining if a segment would be ‘‘fit
for service’’ to apply IM measures for
managing pipeline segments changing
from a Class 1 to a Class 3 location,
PHMSA is proposing a set of pipe
attributes that would disqualify a
segment from using the IM alternative
based on threats and their higher risks.
Those attributes, and the corresponding
threats, are:
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(1) Bare pipe, which cannot maintain
proper CP currents;
(2) Pipe with wrinkle bends, which
can be prone to cracking;
(3) Pipe without records reflecting key
attributes, including diameter, wall
thickness, grade, seam type, yield
strength, and tensile strength, which do
not allow for proper anomaly
evaluation;
(4) Pipe uprated in accordance with
subpart K but without a pressure test to
at least 1.39 times MAOP, unless the
segment passes a subpart J pressure test
for a minimum of 8 hours at a minimum
pressure of 1.39 times MAOP within 24
months after the Class 1 to Class 3
location segment change and prior to
uprating the MAOP. PHMSA believes
that allowing pipe that has been
operated for years at a lower pressure to
be uprated without additional
requirements presents undue risk;
(5) Pipe that has not been pressure
tested in accordance with subpart J for
8 hours at a minimum test pressure of
1.25 times MAOP, unless the segment
passes a subpart J pressure test for a
minimum of 8 hours at a minimum
pressure of 1.25 times MAOP within 24
months after the Class 1 to Class 3
segment change. The treatment of this
attribute is consistent with the current
regulatory requirements and will not
allow pipeline segments that have been
operating in accordance with
§ 192.619(c), which may lack material
records or be operated above 72 percent
SMYS, to be managed under the IM
alternative;
(6) Pipe with DC, LF–ERW, EFW, or
lap-welded seams, or with a
longitudinal joint factor below 1.0,
which are prone to seam failure due to
cracking and improper jointing that
results in lower-strength joints;
(7) Pipe, in or within 5 miles of the
Class 1 to Class 3 location segment, with
cracking in the pipe body, seam, or girth
welds that is over 20 percent of the pipe
wall thickness; 87 has a predicted failure
pressure less than 100 percent of SMYS;
has a predicted failure pressure less
than 1.5 times MAOP; 88 has
experienced a leak or rupture due to
pipe cracking; or for which an analysis
indicates the pipe could fail in brittle
mode. Cracking leads to ruptures on
pipe segments with poor toughness
properties;
87 In PHMSA’s experience, current ILI tool
detection effectiveness for cracks is at
approximately 10 to 20 percent depth.
88 This threshold is based on a related
recommendation from the Gas Pipeline Advisory
Committee on repair criteria. See https://
primis.phmsa.dot.gov/meetings/
MtgHome.mtg?mtg=132 for more details.
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(8) Pipe with poor external coating
that requires negative cathodic
polarization voltage shifts of 100
millivolts or more,89 or linear anodes to
maintain cathodic protection, or pipe
with tape wraps or shrink sleeves. The
treatment of this attribute is consistent
with Appendix D to part 192, which is
referenced at § 192.463. Such pipe may
have issues with corrosion control or
cracking;
(9) Pipe transporting gas that is not of
a suitable composition quality for sale to
gas distribution customers, such as sour
gas, which can lead to issues with
corrosion; and
(10) Pipe that operates in accordance
with § 192.619 (c) or (d).
Operators with such higher-risk
pipeline segments would still be able to
apply for a special permit for class
location change management. Operators
with pipeline segments that do not have
any of the listed disqualifying attributes
could use the IM alternative. PHMSA
believes this proposed approach is a
way to establish if Class 1 pipe is
suitable (‘‘fit for service’’) for operators
to use IM methods to verify MAOP in
a Class 3 location, while providing an
equivalent level of safety, over the life
of a pipeline, as pipe replacement. As
the majority of these disqualifying
attributes have been used to ensure
safety in class location special permits
for several years, incorporating these
disqualifying attributes into this
rulemaking should provide an
equivalent level of safety compared to
the special permits. PHMSA requests
comment as to whether these eligibility
conditions are appropriate, and whether
the elimination or modification of them
would impact safety, and how. Is there
an alternative approach PHMSA could
take that would modify or eliminate
these eligibility conditions that would
maintain safety and increase the net
benefits of this rulemaking?
PHMSA agrees with commenters that
requiring operators to assess an
additional 25 miles upstream and
downstream from the class location
change is unnecessary. When the
general special permit conditions were
drafted in 2004, PHMSA used the 25mile inspection area as a sort of proxy
for the length of pipeline between an ILI
tool launcher and receiver. PHMSA is
proposing to require instead that
operators assess the length of pipeline
between the ILI tool launcher and
receiver containing the Class 1 to Class
3 location segment without prescribing
a specific numeric value for the mileage
to be assessed. The ILI tool launchers
and receivers are the natural beginning
and endpoints for an inspection area
rather than an arbitrary amount of
mileage.
PHMSA believes that approving each
case in which an operator uses the
proposed IM alternative for managing
class location changes in lieu of pipe
replacement is unnecessary for public
safety and would not be significantly
more efficient than the current approach
of operators applying for special
permits. However, PHMSA is proposing
a notification requirement so that
PHMSA and applicable State agencies
are aware of each instance in which an
operator uses the proposed IM
alternative. This notification
requirement will allow PHMSA and
State regulators to know where these
pipeline segments are located and can
consider them when conducting
inspections.
89 A.W. Peabody, ‘‘Peabody’s Control of Pipeline
Corrosion,’’ second edition, ‘‘Criteria for Cathodic
Protection.’’ ‘‘The 100 mV polarization criterion
should not be used in areas subject to stray current
because 100 mV of polarization may not be
sufficient to mitigate corrosion in these areas. It is
generally not possible to interrupt the source of the
stray currents to accurately measure the
depolarization. To apply this criterion, all DC
current sources affecting the structure, including
rectifiers, sacrificial anodes, and bonds must be
interrupted. In many instances, this is not possible,
especially on the older structures for which the
criterion is most likely to be used. The 100 mV
polarization criterion should not be used on
structures that contain dissimilar metal couples
because 100 mV of polarization may not be
adequate to protect the active metal in the couple.
This criterion also should not be used in areas
where the intergranular form of external SCC, also
referred to as high-pH or classical SCC is suspected.
The potential range for cracking lies between the
native potential and –850 mV (CSE) such that
application of the 100 mV polarization criterion
may place the potential of the structure in the range
for cracking.’’
In the ANPRM, PHMSA requested
comments on whether pipe operating in
accordance with § 192.619(c) (e.g.,
pipeline segments with operating
pressures above 72 percent SMYS,
pipeline segments without a pressure
test or with an inadequate pressure test,
or pipeline segments with inadequate or
missing material properties records),
should be eligible for class location
change management using IM
principles. PHMSA also asked if part
192 should continue to require pipe
integrity upgrades for pipeline segments
operating in accordance with
§ 192.619(c).
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F. Eligibility for Pipe Operating in
Accordance With § 192.619(c)
1. Summary of ANPRM Questions 1c
and 4a(i)
2. Summary of Comments
NAPSR and the PST commented that
pipeline segments operating in
accordance with § 192.619(c) that lack
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design, material, or pressure test records
should be required to follow the existing
class location change requirements.
They also seemed to suggest that, if
PHMSA moved towards providing an
IM alternative to class location changes,
operators could incorporate pipeline
segments operating in accordance with
§ 192.619(c) that have undergone a class
location change into their IM programs
if they performed more robust integrity
assessments and mitigation measures on
those segments.
The California Public Advocates
Office requested that PHMSA confirm
pipeline segments operating in
accordance with § 192.619(c) will not be
allowed to continue operating in
accordance with § 192.619(c) after a
class change, consistent with current
regulations and interpretations.
Specifically, they noted that PHMSA
interpretation PI–14–0005 states:
If an operator uses § 192.619(c) to establish
the MAOP, the operator must have
documentation of the pipeline segment’s
condition and operating and maintenance
history, including historical pressure records
for the maximum operating pressure to
which the entire pipeline segment was
subjected during the 5 years prior to July 1,
1970. Section 192.619(c) cannot be used to
determine the MAOP after a change in Class
Location. Section 192.611 can be used to
revise the MAOP within 24 months after a
Class Location change; after that deadline,
the MAOP must be revised according to
§ 192.619(a).
The Associations and supporting
operators recommended an IM
alternative that would include hoop
stress limitations as follows: 80 percent
of the SMYS in Class 2 locations; 72
percent of SMYS in Class 3 locations;
and 60 percent of SMYS in Class 4
locations. These commenters noted that
a hoop stress limitation of 80 percent for
Class 2 locations is supported by several
existing special permits.
The Associations and supporting
operators also noted that the 2016 Gas
Transmission NPRM provides a means
for reconfirmation of MAOP for pipeline
segments operating in accordance with
§ 192.619(c).90 So long as operators
complete MAOP reconfirmation within
24 months of the class change, these
commenters believed pipeline segments
operating in accordance with
§ 192.619(c) should be eligible for the
class location change alternative.
However, these commenters also stated
that the MAOP reconfirmation test
factor used should correspond with the
class location and installation date at
the time of construction, claiming that
if PHMSA enforced the use of current
90 See
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class location test factors, it would
likely result in pipe replacements or
pressure reductions that undermine the
application of IM principles due to the
class location change segment not being
designed to meet the Class 3 pressure
test factors.
An individual citizen commented that
the hoop stress of a pipeline segment
cannot be determined if it has an
unknown outside diameter, wall
thickness, and SMYS. This commenter
asked how an operator would be able to
comply with class location change
requirements if these values were
unknown. If these variables were
known, this commenter stated, then a
multi-tool ILI inspection program in
conjunction with chemical and physical
sample tests would provide comparable
assurance of compliance and safety.
3. PHMSA Response
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Commenters are divided on whether
pipeline segments operating in
accordance with § 192.619(c) should be
eligible for being managed with an IM
alternative when class locations change.
Pipeline segments operating in
accordance with § 192.619(c) were
installed prior to adoption of the PSR
and that do not meet § 192.619(a)(1), (2),
or (4), or they operate above 72 percent
of SMYS. These pipeline segments may
not have pressure test or material
properties records.91 Section 192.619(c)
requires that an operator must still
comply with § 192.611 should a class
location change occur. This, in effect,
precludes pipeline segments that
operate in accordance with § 192.619(c)
from continuing to operate without a
pressure test or pressure reduction and
records of pipe material properties
when the class location changes. Given
that pipeline segments operating in
accordance with § 192.619(c) tend to be
higher risk,92 PHMSA’s proposal states
that pipeline segments operating at
greater than 72 percent SMYS and
pipeline segments that are missing pipe
material properties records are not
candidates for the proposed IM
alternative to class location change
management.
91 This data is included in PHMSA’s annual
reports. Pipeline operators are required to report
which pipelines operate at greater than 72% SMYS,
which method of MAOP determination was used
for the pipeline, and whether the pipeline has
incomplete records.
92 Operators may know the material properties of
pipeline segments operating in accordance with
§ 192.619(c). However, many pipeline segments
operating in accordance with § 192.619(c) lack
adequate material records, and may be operating at
higher stress levels (above 72 percent SMYS) than
what the pipe design would allow, if the pipe were
to be constructed to today’s standards.
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However, in this NPRM, PHMSA
proposes that operators of pipelines that
were previously operating in accordance
with § 192.619(c) that operate at or
below 72 percent SMYS be eligible for
the IM alternative only if the operator
pressure tests any of those pipelines that
do not have a record of a previous
pressure test within 24 months after the
class location change and have pipe
material records for the segment.
PHMSA proposes such a pressure test
must meet current subpart J
requirements for a new segment
installed in a Class 2 location (the test
pressure must be at least 1.25 times
MAOP for 8 continuous hours).
Operators would need to test such
pipeline segments to Class 2 standards
rather than Class 3 standards because
testing Class 1 pipe to Class 3 standards
would result in a rupture and would
require the operator to replace the pipe.
This approach is consistent with the
special permit conditions PHMSA has
imposed on pipelines previously
operating in accordance with
§ 192.619(c).
PHMSA is also proposing that this
pressure-testing approach would apply
to pipeline segments uprated in
accordance with subpart K, except the
pressure test for uprating the MAOP on
a pipeline segment where the operator
lowered the MAOP for a Class 1 to Class
3 location change would require a
subpart J pressure test of 1.39 times the
uprated MAOP for 8 continuous hours.
Under this approach, operators would
still be allowed to apply for a special
permit for pipeline segments with the
MAOP established in accordance with
§ 192.619(c) that would not meet the
proposed requirements. Typically, an
operator will downrate the pressure of
a pipeline segment because the segment
is not meeting regulatory standards and
the contractual flow volumes have
diminished (i.e., they have lost
customers). PHMSA is adding this
requirement because if a pipeline is
being uprated, it means that it has been
operating at a lower pressure than to
what the operator wants to raise the
MAOP. Therefore, an operator must
conduct a pressure test to a level that
will justify the new, higher MAOP.
To the Associations’ point regarding
hoop stress limitations, class location
change special permits have been
limited to Class 1 to Class 3 location
changes only. With the publication of
the alternate MAOP rule in 2008,93
PHMSA allowed pipelines to operate up
to 80 percent SMYS in Class 1 locations
93 ‘‘Standards
for Increasing the Maximum
Allowable Operating Pressure for Gas Transmission
Pipelines,’’ 73 FR 62148 (Oct. 17, 2008).
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if those pipelines were built to certain
specifications and are operated with
procedures that are additional (e.g., 49
CFR 192.112, 192.328, and 192.620) to
the normal procedures for pipelines
operated at 72 percent SMYS. Pipelines
built for Class 1 and Class 2 locations
were not designed or constructed to
operate at a hoop stress up to 80 percent
SMYS. Should operators conclude that
their design, construction, and
operation procedures fulfill the
standards of the Alternate MAOP rule at
§§ 192.112, 192.328, and 192.620, then
they can apply for a special permit in
accordance with § 190.341.
G. Eligibility for Pipe With Specific
Conditions and Attributes
1. Summary of ANPRM Questions 4a(ii),
4a(iii), 4a(vii), and 4a(viii)
In question 4 of the ANPRM, PHMSA
requested comments on whether
specific pipe conditions should affect a
pipeline segment’s eligibility for an IM
alternative for class location
management.
Specifically, PHMSA requested
comments on whether pipeline
segments that have a failure or leak
history, were manufactured with a
material or seam welding process during
a time or by a manufacturer that has
been shown over time to experience
known integrity issues, or have lower
toughness in the pipe and weld seam
(e.g., Charpy impact value 94), should be
eligible for an IM alternative. PHMSA
also asked whether pipeline segments
that contain or are susceptible to
cracking, including in the body, seam,
or girth weld, or pipeline segments that
have disbonded coating or CP shielding
coatings, should be eligible for the IM
alternative. Further, PHMSA asked
whether pipe with seams that are lapwelded, flash-welded, low-frequency
electric resistance welded; are of
‘‘unknown’’ type; have a history of seam
failure due to poor manufacturing
properties; or have a derating factor
below 1.0, should be eligible for an IM
alternative.
2. Summary of Comments
The California Public Advocates
Office stated that pipeline segments
should not be eligible for the IM
alternative for class location change
management if they have experienced
an in-service failure, have
manufacturing issues, or have a lower
toughness in the weld seam. It proposed
that PHMSA consider holding a
94 A Charpy V-notch impact test and its values
indicate the toughness of a given material at a
specified temperature and is used in fracture
mechanics analysis.
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workshop to determine appropriate leak
history thresholds and prescribe the
eligibility of pipe with known integrity
issues. It also commented that, if the
operator does not know the seam type,
the operator must determine the seam
type or be required to use a longitudinal
joint factor of 0.8 in any design
calculations, even if the operator asserts
all possible seam types merit a value of
1.0. It also expressed that, regardless of
whether IM measures are deemed
appropriate, the derating factor should
be the more conservative of either the
derating factor used at the time of
construction or current design factors.
TransCanada Corporation commented
that operators should conduct a sitespecific assessment taking into
consideration pipe design, history, and
environmental factors to determine
whether particular pipeline segments
should be eligible for an IM alternative
when class locations change. It argued
that pipeline segments should be
eligible if operators can use integrity
measures to manage any associated
threats effectively. It noted that lapwelded pipe was an exception and
should not be eligible for IM measures,
as current inspection technology is not
sufficient in determining lap-weld seam
integrity.
NAPSR and the PST expressed the
view that PHMSA should consider all
the factors listed in Question 4 of the
ANPRM, including whether a pipeline
is operating in accordance with
§ 192.619(c), has experienced an inservice failure, or has significant
corrosion or other damage; the age of the
pipe; manufacturing and construction
history; O&M history; and the criteria
listed in the 2004 Federal Register
Notice for determining which pipeline
segments would be eligible for operators
to apply IM measures when managing
class location changes in lieu of
replacing pipe.
An individual citizen commented that
pipe that has experienced an in-service
failure should not be excluded so long
as all comparable remaining defects in
the segment have been remediated. This
commenter suggested that pipeline
segments with manufacturing defects
should not be excluded from using an
IM alternative when class locations
change, so long as the operator has
conducted a successful pressure test at
1.25 times the MAOP. Such a pressure
test would demonstrate that the
manufacturing defect should be
considered stable and will not grow
while the pipeline is in service. This
commenter stated that while the Charpy
impact value is shown to be related to
crack growth, it is not a factor in
corrosion and pressure stress cycles in
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gas pipelines are not a concern. This
citizen also noted that, for unknown
seam type, an ILI tool should be able to
identify seam type given each seam
type’s distinct magnetic signature.
3. PHMSA Response
Based on the input provided and
PHMSA’s experience with special
permits and incident investigations,
PHMSA is persuaded that some of the
attributes discussed, such as past
incident history and toughness
properties, can be effectively managed
through an operator’s IM program with
mandatory P&M measures. In an
operator’s IM program, an operator
addresses pipeline segments with an
incident history through assessing and
repairing or remediating the threats and
causes associated with those past
incidents. In this NPRM, PHMSA is
proposing that operators would identify
in their IM programs the specific Class
1 to Class 3 location segments being
managed under that program. In doing
so, operators would be required to
conduct a data integration and risk
assessment on these segments,
including an evaluation of past incident
history, for all threats and establish an
integrity assessment program to find
and remediate applicable threats.
This proposed rule specifies
requirements for operators to maintain a
comparable level of safety for the life of
the pipeline segment that changed from
a Class 1 to a Class 3 location. In
response to the California Public
Advocates Office’s comment regarding
derating factors, PHMSA believes that
these requirements, including the IM
principles and eligibility criteria
prescribed in this NPRM, will provide
the equivalent of conservative derating
factors. PHMSA has issued several
special permits over the past 15 years
containing conditions identical to or
similar to the conditions being proposed
in this rulemaking for managing class
location change waivers. Those special
permits that PHMSA has issued have
not resulted in any decrease in pipeline
safety in the areas where they are
implemented and in fact have resulted
in no incidents on the applicable pipe.
PHMSA, therefore, has confidence that
the IM principles and eligibility criteria
being proposed in this rulemaking will
provide an equivalent level of safety
consistent with the regulations.
PHMSA believes that pipeline
segments with known cracking issues
are problematic and is proposing that
operators would not be allowed to use
the IM alternative for class location
change management for those pipeline
segments with cracks that exceed 20
percent of wall thickness. PHMSA
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reached this threshold by considering
the current state of ILI technology and
its tolerance for finding crack
indications; current ILI tools can
consistently evaluate crack depth and
length at this level. A 20 percent
through-wall defect of the pipe, whether
from cracking or corrosion, has a
minimal effect on a pipeline’s failure
pressure ratio based on any of the
approved defect analysis methods, such
as R–STRENG or API 579. Operators of
pipelines with cracking issues would
continue to be eligible for class location
change special permits.
Material toughness is important when
evaluating cracks and crack-like defects,
as cracking can weaken a pipe to the
point where it might rupture.95 Since
PHMSA is proposing to exclude pipe
with known, non-trivial cracking issues,
PHMSA does not propose to include
material toughness as an eligibility
criterion for managing class location
changes through IM. However, operators
of pipeline segments that change from a
Class 1 to a Class 3 location that identify
cracking issues after implementing the
proposed IM alternative for class
location changes must evaluate the
significance of those crack anomalies.
PHMSA proposes to require crack
evaluation procedures for that purpose.
With respect to pipeline segments with
unknown material toughness, the
proposed crack evaluation procedures
would require the operator to use
conservative toughness values to
evaluate predicted failure pressures in
response to discovered crack anomalies
and the threat of cracks. PHMSA
proposes to define a ‘‘predicted failure
pressure’’ as the calculated pipeline
anomaly failure pressure based on the
use of an appropriate engineering
evaluation method for the type of
anomaly being assessed. A predicted
failure pressure does not include a
safety factor, and PHMSA believes
defining ‘‘predicted failure pressure’’
will help bring clarity to the regulations
and improve compliance.
PHMSA also believes that operators of
pipeline segments with certain seam
attributes should not be allowed to
manage class location changes with an
IM alternative. Even the current and
most state-of-the-art ILI technology,
with respect to evaluating seams, is not
yet reliable enough to warrant including
such pipeline segments in this NPRM.
PHMSA notes that, at this time, ILI tools
cannot reliably identify or differentiate
95 Material toughness is the ability of a material
to absorb energy and plastically deform without
fracturing. Technical evaluations, including
anomaly evaluations, require material toughness as
an input. If material toughness is low, then the safe
pressure of the anomaly will also be low.
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LF–ERW, HF–ERW, or lap-welded seam
pipe. The pipeline would need to be
excavated to observe pipe seam types
and use appropriate destructive or nondestructive methods. Therefore, the
proposed rule would not allow the use
of the proposed IM alternative for
pipeline segments with DC, LF–ERW,
EFW, or lap-welded seams; or pipe with
a longitudinal joint factor below 1.0.
H. Eligibility for Pipe With Significant
Corrosion
1. Summary of ANPRM Questions 4a(iv)
and 4a(v)
In question 4 of the ANPRM, PHMSA
requested comments on whether
operators should be eligible to use IM to
manage class location changes if the
pipeline segment has experienced
corrosion greater than 40 percent of wall
thickness,96 or whether operators
should replace such segments. PHMSA
also requested comments regarding
whether anomalies in pipeline segments
in an IM-managed class location change
segment should use similar repair
criteria as subpart O, and whether the
current class location-specific design
factor was appropriate or if it should be
increased for a Class 1 to a Class 3
location change.
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2. Summary of Comments
The California Public Advocates
Office commented that pipelines with
significant corrosion should be replaced
and should not be eligible for an IM
alternative. It also suggested that
PHMSA codify a definition of
‘‘significant corrosion.’’
The Associations, pipeline operators,
and an individual commenter agreed
that the current IM regulatory measures
and those proposed in the 2016 Gas
Transmission NPRM would identify
‘‘significant corrosion’’ through integrity
assessments, and those areas would be
remediated accordingly. In addition, the
Associations noted that the GPAC and
PHMSA discussed an appropriate
response to wall loss anomalies during
the March 2018 GPAC meeting.
Further, the Associations and
supporting operators commented that 70
percent of corrosion incidents occurred
on pipeline segments that were not
previously assessed with ILI, which
they suggested is evidence that the
current industry practice to remediate
corrosion anomalies based on ASME
B31.8S for those lines that are assessed
is an effective practice.
96 Corrosion greater than 40 percent of wall
thickness is considered significant. This threshold
is consistent with PHMSA’s typical class location
change special permit conditions.
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TransCanada Corporation proposed
that anomalies, including corrosion
anomalies, ‘‘should be repaired to
criteria greater than or equal to MAOP
times the reciprocal of the design factor
of the installed pipe.’’ 97
3. PHMSA Response
Based on the input provided and
PHMSA’s experience with special
permits and incident investigations,
PHMSA proposes to allow operators
with pipe with past corrosion to use the
IM alternative for Class 1 to Class 3
location changes. ILI technology for the
detection of corrosion metal loss is very
mature, and PHMSA believes it is
reliable to manage the threat of
corrosion in pipeline segments that have
changed from a Class 1 to a Class 3
location if operators perform a corrosion
assessment properly and validate the
results. However, pipeline segments
would not be eligible if they do not meet
the requirements of § 192.463 and need
linear anodes to maintain adequate
levels of CP due to poor coating
conditions.
To help ensure pipeline safety,
PHMSA proposes enhanced repair
criteria that would be performed in
addition to the repair criteria for HCAs
in subpart O and would be implemented
if operators manage a Class 1 to Class 3
location segment through IM. This
repair criteria would be consistent with
the repair criteria per the typical class
location change special permit
conditions and includes immediate
repair conditions 98 for certain
anomalies that are at or near the point
of failure. The repair criteria would also
contain ‘‘scheduled’’ conditions that
would require an operator to repair
them within 1 year. These scheduled
repairs would be for anomalies that are
not an immediate threat to integrity but
that would need to be repaired promptly
before they grew further. PHMSA also
proposes ‘‘monitored’’ conditions that
are not severe enough to need prompt
repair but that the operator would have
to monitor further. The enhanced repair
criteria would not only apply to the
pipeline segment that has changed from
a Class 1 to a Class 3 location, but
would also apply to the surrounding
97 An example would be a pipeline segment in a
Class 1 location with a § 192.111 design safety
factor of 0.72. The reciprocal of 0.72 would be 1.39
(1/0.72), which is a safety factor of 39 percent over
MAOP.
98 Per ASME B31.8S, section 7.2, an ‘‘immediate’’
condition is one where an indication shows a defect
is at a failure point. As such, PHMSA believes that
any indication of a pipe that is at the point of failure
needs to be addressed immediately. In addressing
‘‘immediate’’ conditions, operators must reduce
operating pressure and immediately remediate the
anomaly.
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Class 2, Class 3, and Class 4 locations
contained within the in-line inspection
segment (i.e., the segment of pipe
between the closest upstream launcher
and downstream receiver that contains
the Class 1 to Class 3 location segment).
PHMSA believes that these enhanced
repair criteria are necessary for pipe
around the Class 1 to Class 3 segment
because it is likely that there would be
nearby populations that could be
affected by an incident involving the inline inspection segment. Regarding pipe
segments with corrosion, implementing
these enhanced repair criteria would
manage pipeline segments with prior
significant corrosion appropriately,
which is needed to compensate for
operators not installing new pipe to
Class 3 design standards in the changed
class location.
PHMSA is also proposing to exclude
those pipeline segments that are not
transporting distribution customerquality gas from the IM alternative
proposed in this rulemaking due to the
impact contaminates have on corrosion.
Such a proposal would prevent Class 1
to Class 3 location segments that
transport gas with deleterious
contaminates from being transported in
segments near areas with higher
populations. This criterion would also
exclude pipeline segments transporting
gas with free-flowing water or
hydrocarbons, gas with higher levels of
hydrogen sulfide (sour gas), gas with
higher levels of carbon dioxide, or gas
with unacceptable water content,
specifically, as these segments would be
at a higher risk of internal corrosion.
Further, contaminants like hydrogen
sulfide and carbon dioxide would be
asphyxiation risks if a Class 1 to Class
3 location segment carrying significant
percentages or volumes of these gases
leaked or ruptured in a populated area.
Regarding TransCanada’s comment,
PHMSA is not proposing to require
operators repair the reciprocal of the
design factor of the pipe. PHMSA is
proposing to require operators repair
anomalies based on a 1.39 predicted
failure pressure, which is the reciprocal
of the 0.72 design factor for class 1 pipe,
and a wall loss of 40 percent of the pipe
wall thickness.
I. Eligibility for Damaged Pipe, Dented
Pipe, or Pipe That Has Lost Ground
Cover
1. Summary of ANPRM Question 4a(vi)
In question 4 of the ANPRM, PHMSA
requested comments on whether
operators should be eligible to use IM to
manage class location changes if the
pipeline segment has been damaged,
dented, or has lost ground cover due to
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third-party excavation or environmental
factors.
2. Summary of Comments
Regarding environmental factors, the
Associations noted that operators are
already required to conduct patrols with
increasing frequency in Class 3 and
Class 4 areas, and that the 2016 Gas
Transmission NPRM, if finalized, will
require operators to implement
additional inspections following
extreme weather events. Such events are
the most likely cause of a sudden
change in the depth of cover. The
commenters suggested these existing
and pending requirements are sufficient
to monitor depth of cover changes to
ensure pipeline safety, regardless of
whether a class change has occurred.
An individual citizen commented that
damaged pipe should be addressed as
detailed in subpart O.
3. PHMSA Response
PHMSA does not propose to limit the
eligibility of pipeline segments that
have been damaged, dented, or have lost
ground cover. ILI technology for the
detection of dents is very mature, and
PHMSA believes it is reliable to manage
the threat of dents and mechanical
damage in conjunction with the
proposed additional repair criteria and
existing dent repair criteria for HCAs in
subpart O for pipeline segments where
the class locations have changed from
Class 1 to Class 3. PHMSA also added
additional prescriptive P&M actions in
the proposed provisions, including the
addition of line markers or an increase
in the depth of cover, to address cases
where a pipeline segment that has
changed class location from a Class 1 to
a Class 3 location has experienced a
reduction in the depth of cover.
J. Eligibility Factors Based on Diameter,
Operating Pressure, or Potential Impact
Radius Size
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1. Summary of ANPRM Question 10
In question 10 of the ANPRM,
PHMSA requested comments on
whether operators should be eligible to
use IM to manage class location changes
based on the pipeline segment’s
diameter, operating pressure, or PIR
size.
2. Summary of Comments
Pipeline industry operators and trade
associations contended that applying
diameter, pressure, or PIR limits are not
necessary for determining the eligibility
of pipeline segments for using IM
principles in place of the existing class
location requirements, specifically
noting that there is currently no
technical standard or regulation that
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limits an operator’s decision-making
based on the PIR size, and that the
intent of the PIR concept was not to
limit where integrity assessments could
be applied.
GPA Midstream, in a comment that
was echoed by other operators, stated
that a ‘‘one size fits all’’ approach is not
appropriate and suggested each operator
should be allowed to determine the
appropriate IM measures and actions to
ensure safe asset management. It further
suggested PHMSA should focus on
ensuring operators appropriately apply
IM measures.
NAPSR stated that any allowances or
exceptions to the current regulations
should be determined on a case-by-case
basis. It suggested PHMSA should
continue to encourage operators to
operate pipelines at lower stresses, but
operators that install pipe that is rated
for a higher class location than what
currently exists should not be punished.
The California Public Advocates
Office suggested that PHMSA consider
more conservative requirements for any
IM-based class location change
management based on the pipeline
segment’s PIR and that PHMSA should
host a workshop to determine
appropriate values or actions. It also
suggested PHMSA consider looped, colocated pipelines as additional factors
for any PIR-based adjustments.
An individual citizen noted that
while diameter and pressure limitations
are not necessary for pipeline segments
where operators would use the IM
alternative for managing class location
changes, PHMSA should impose stricter
repair criteria on those segments. The
commenter also noted that immediate
repair condition requirements are
specified in the current regulations, and
remediation requirements, if performed
properly, for all areas, should provide
safety beyond the next assessment.
3. PHMSA Response
PHMSA acknowledges that the PIR
and class location concepts are both
used to identify physical locations at
which higher consequences could result
from a pipeline incident by virtue of
higher population density.99 PHMSA
believes that, for the purposes of
managing class location changes, adding
PIR-based exclusion criteria would be
99 Per § 192.903, a PIR means the radius of a circle
within which the potential failure of a pipeline
could have significant impact on people or
property. PIR is used to determine whether an area
is an HCA per the HCA definition at § 192.903. If,
for the purposes of determining an HCA, a PIR in
a certain class location is greater than 660 feet and
the area within the potential impact circle contains
20 or more buildings intended for human
occupancy or contain an identified site, as that term
is defined at § 192.903, then the area is an HCA.
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unnecessary. PHMSA believes the
requirements it has proposed for
pipeline segments where the class
location has changed from a Class 1 to
a Class 3 location are appropriate for all
Class 3 locations regardless of the PIR at
that location. Therefore, PHMSA is not
proposing to limit eligibility or impose
more stringent requirements based on
pipe diameter, operating pressure, or
PIR.
Furthermore, while PHMSA
appreciates the feedback regarding
changing the method for determining
PIR and class location to include
additional factors such as, looped, colocated pipelines, but this comment is
outside the scope of this NPRM.
PHMSA considered the suggestion of
more stringent repair criteria and
included such criteria, in addition to the
repair criteria in subpart O, for all Class
1 to Class 3 location segments operators
would choose to manage with the IM
alternative in this NPRM. The more
stringent repair criteria that PHMSA
proposes in this rule are designed to
provide equivalent integrity compared
to replacement pipe where a class
location has changed from a Class 1 to
a Class 3 location. Existing pipe in these
locations is more likely than not to be
pre-Code, vintage pipe where the steel
pipe properties do not have the
toughness properties necessary to
mitigate ruptures versus leaks when the
pipe is corroded, dented, or has any
cracking in the pipe body or pipe seam.
K. Codifying Current Special Permit
Conditions
1. Summary of ANPRM Questions 6 and
6a
In question 6 of the ANPRM, PHMSA
requested comments on whether it
should codify any or all the current
special permit conditions for class
location changes,100 asking whether
doing so would satisfy the need for
alternative approaches. PHMSA also
asked what special permit conditions
could be codified to provide regulatory
certainty and additional public safety in
higher-population areas.
2. Summary of Comments
NAPSR and the PST commented that,
if the current, typical special permit
requirements are codified, they should
be the minimum guidelines and should
require multiple tool type assessments,
an increased inspection frequency, more
stringent remediation requirements, and
enhanced damage prevention activities.
They also recommended that PHMSA
100 Examples of typical PHMSA class location
special permit conditions can be found at https://
primis.phmsa.dot.gov/classloc/documents.htm.
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require expedited timeframes and more
restrictive remediation criteria specific
to each class location.
The Associations, GPA Midstream,
and operators commented that the
current special permit conditions were
not designed for broad application and
should not be codified as written. The
Associations stated that no additional
requirements beyond those proposed in
the 2016 Gas Transmission NPRM were
necessary for operators to use IM to
manage pipeline segments properly
where the class location has changed.
TransCanada Corporation added that
implementing these ‘‘broad-brush’’
conditions would not allow for segmentspecific risk considerations, which is
the basis of an IM approach. GPA
Midstream asserted that there are no
indications the current special permit
conditions would satisfy statutory
considerations in a rulemaking
proceeding, or that the cost of
compliance is justified by the level of
public safety benefit.
An individual citizen stated that
certain aspects of current special
permits are outdated given
technological advancements and
regulatory updates in the 14 years since
the initial criteria for considering
waivers was published. This citizen
suggested that class location changes
from a Class 1 to a Class 3 location
should be treated as a change in land
use, and the pipe in question should be
considered an identified site, thus
triggering HCA requirements.101
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3. PHMSA Response
PHMSA agrees with certain
commenters that including Class 1 to
Class 3 location segments in operator IM
programs in accordance with subpart O
is appropriate for allowing operators to
use IM to manage class location
changes. However, PHMSA also
believes that simply requiring operators
to implement IM on pipeline segments
101 Under the current IM regulations at § 192.903,
an ‘‘identified site’’ means ‘‘one of the following 3
sites: (a) An outside area or open structure that is
occupied by 20 or more persons on at least 50 days
in any 12-month period. The days need not be
consecutive. Examples include, but are not limited
to, beaches, playgrounds, recreational facilities,
camping grounds, outdoor theaters, stadiums,
recreational areas near a body of water, or areas
outside a rural building such as a religious facility.
(b) A building that is occupied by 20 or more
persons on at least 5 days a week for 10 weeks in
any 12-month period. The days and weeks need not
be consecutive. Examples include, but are not
limited to, religious facilities, office buildings,
community centers, general stores, 4–H facilities, or
roller skating rinks. (c) A facility occupied by
persons who are confined, are of impaired mobility,
or would be difficult to evacuate. Examples include,
but are not limited to, hospitals, prisons, schools,
day-care facilities, retirement facilities, or assistedliving facilities.’’
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where the class location has changed
from a Class 1 to a Class 3 location,
without undertaking additional safety
requirements, does not provide an
equivalent level of safety as the current
system of pipe replacement, pressure
testing, or pressure reduction. Thus, to
provide public safety where the pipe
has not been upgraded to current Class
3 location standards when the class
location changes, PHMSA proposes to
require that operators implement IM in
accordance with subpart O and
supplement that IM with additional
standards that have been successfully
applied in previous special permits.
These additional activities would
include close interval surveys (CIS),102
the installation of CP test stations, and
interference surveys to ensure the
maintenance of coatings and reduce the
numbers of immediate and scheduled
repairs. These additional measures
address specific threats to pipelines,
including corrosion, and are necessary
to account for the lack of additional
pipe wall thickness in lieu of pipe
replacement. Without thicker-walled
pipe, these conditions will help to
provide for a consistent level of safety
over the lifecycle of the pipeline.
PHMSA is also proposing specific
repair criteria for the Class 1 to Class 3
location segment that would be applied
in addition to the existing repair criteria
in subpart O. This additional repair
criteria would also be applicable to the
Class 2, Class 3, and Class 4 locations
located within the entire in-line
inspection segment. With these
proposed changes, operators would
categorize more anomalies as
‘‘immediate’’ conditions, which would
help ensure an expedited repair
schedule. Furthermore, the updated
repair requirements of this proposal
essentially provide an approximately 26
percent increase in safety factor for the
pipe strength given that the NPRM
would require the repair of conditions
reaching a 1.39 safety ratio whereas the
current IM regulations require the repair
of conditions reaching a 1.1 safety ratio.
The proposed repair criteria will also
help to ensure safety where there is
thinner-walled pipe in the ground by
requiring the repair of anomalies where
there is 40 percent of pipe wall loss,
rather than the 80 percent that currently
exists under IM.
102 CIS are a series of closely and properly spaced
pipe-to-electrolyte potential measurements taken
over the pipe to assess the adequacy of cathodic
protection or to identify locations where a current
may be leaving the pipeline that may cause
corrosion and for the purpose of quantifying voltage
(IR) drops other than those across the structure
electrolyte boundary, such as when performed as a
current interrupted, depolarized or native survey.
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Based on PHMSA’s experience with
existing Class 1 to Class 3 location
change special permits and the feedback
from the ANPRM, PHMSA proposes to
incorporate the following special permit
conditions into the regulations for those
pipeline segments changing from a Class
1 to a Class 3 location that operators
will manage using the IM alternative.
PHMSA proposes to require the
following conditions to help ensure that
the level of safety achieved is equivalent
to pipe replacement for the life of the
pipeline:
• Perform an initial integrity
assessment within 24 months of the
Class 1 to Class 3 location change,
which is consistent with the
requirements at §§ 192.609 and 192.611.
• Use high-resolution ILI metal loss
and deformation, electromagnetic
acoustic transducer (EMAT), and
inertial measurement unit (IMU) tools
where appropriate for the pipeline
integrity threat, which would be
consistent with the current IM
requirements. To help ensure that
operators address cracking threats and
ground movement, if an operator
chooses not to conduct EMAT or IMU
inspections on pipeline segments with a
history of cracking or pipe movement,
then the operator would be required to
notify PHMSA in accordance with
§ 192.18.
• Perform periodic reassessments
using ILI, which would be consistent
with the current IM requirements.
• Validate ILI tool results, which
would be consistent with the current IM
requirements.
• Repair anomalies using more
stringent repair criteria than the existing
repair criteria under the current IM
requirements, which will maintain
equivalent safety, compared to pipe
replacement, over the life of the
pipeline.
• Replace pipeline segments: (1) With
discovered cracks that exceed 20
percent of wall thickness, or (2) with a
predicted failure pressure less than 100
percent of SMYS, or (3) with a predicted
failure pressure less than 1.5 times
MAOP, or (4) that could fail in the
brittle failure mode. This requirement is
based on PHMSA research and API’s
Recommended Practice 1176,
‘‘Assessment and Management of
Pipeline Cracking’’ and would go
beyond the current IM repair criteria.
• Until the pipeline segment can be
replaced per the requirement above,
cracks must be remediated using
additional crack repair criteria. This
requirement is consistent with the
current IM requirements.
• Evaluate for pipe cracking, such as
SCC, when the pipe is exposed for IM
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or the proposed regulation activities and
is found with disbonded or previously
repaired coating. Pipe excavated for
damage prevention program activities
under § 192.614 would not require pipe
cracking inspections so as not to delay
those activities. This treatment is
consistent with the current IM
requirements.
• Conduct close interval surveys (CIS)
at intervals at least once every 7 years
and not exceeding 90 months. Operators
should be performing these surveys
under the IM regulations, so this
condition would be consistent with that
requirement.
• Ensure that at least one CP pipe-tosoil test station is within the pipeline
segment that changed from a Class 1 to
a Class 3 location, with a maximum
spacing interval of one-half mile. This
condition will meet the current
requirements at subpart I for corrosion
control.
• Install line-of-sight markers at
defined points, which is consistent with
elements of the current requirement at
§ 192.707 and PHMSA’s current special
permit conditions for class location
change management. Line-of-sight
markers would be line markers where
each marker is visible from at least one
other line-of-sight marker.
• Conduct interference surveys,
which would be consistent with the
current requirements at § 192.473. If
operators are unable to receive the
necessary permitting authority to
complete surveys in time, they can
apply to PHMSA for a special permit
regarding that issue.
• Maintain depth of cover to Class 1
location standards or remediate areas
with reduced cover. This condition
keeps the original design standards for
the affected pipe segment so as to avoid
imposing retroactive design standards,
which PHMSA cannot do.
• Conduct right-of-way patrols on a
monthly basis and leakage surveys on a
quarterly basis. This condition will help
to ensure, on a more consistent basis,
that the pipe segment is not damaged by
third-party entities and that hazardous
leaks do not occur where there are
substantial populations. These
requirements will also provide safety in
that they are more stringent than the
current Class 3 requirements.
• Clear shorted casings within 1 year,
which operators are already required to
do in accordance with § 192.467.
• Document and maintain records, for
the life of the pipeline, of the actions
required by the Class 1 to Class 3
location requirements. This
documentation requirement is
consistent with requirements in the
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recently published 2019 Gas
Transmission Final Rule.
PHMSA requests comment as to
whether any of these P&M measures
could be modified or otherwise
eliminated, and if so, what the impacts
of safety would be and if safety could be
maintained, what alternative approach
would maximize net benefits to society.
Per PHMSA’s data over the last
decade, there have been 699
‘‘significant’’ incidents occurring on gas
transmission pipelines, which are
defined as ones involving (1) a fatality
or in-patient hospitalization, (2) $50,000
or more in property damage, or (3)
incidents where over 3 million cubic
feet of gas are lost. Of these incidents,
269 were caused by material,
equipment, or weld failures (38
percent); 165 by corrosion (24 percent);
93 by excavation damage (13 percent);
61 by natural force damage (9 percent);
42 by other outside force damage (6
percent); 40 by incorrect operation (6
percent); and 29 by other causes (4
percent).
In many ways, the conditions that are
consistent with IM outlined above are
meant to mitigate many of these
incident causes, including material
failure and corrosion. Performing
recurring integrity assessments helps
operators understand the current
condition of their pipe and reveals
anomalies that, if left unchecked, could
result in a serious rupture and incident.
Some of the additional surveys
PHMSA is proposing to require are
additional safeguards against corrosion
threats. In the absence of new, thickerwalled pipe in a Class 3 location,
performing CIS and interference
surveys, as well as ensuring the proper
placement of CP test stations, will help
to provide assurance that a pipeline
segment will not rapidly corrode prior
to being discovered before the next
integrity assessment.
PHMSA is proposing conditions for
line-of-sight markers and depth of cover
because these serve as mitigation
measures for potential accidents
involving excavation damage.
Excavation damage is more likely to
happen in more populated areas, as
there are typically more utilities near
pipelines and more people digging
around those utilities. A strike from
excavation equipment can cause a
rupture, severely dent the pipe, or
damage the pipe’s protective coating.
Even though PHMSA is not proposing to
require more stringent depth-of-cover
conditions beyond those designed for
Class 1 locations, PHMSA believes the
additional line-of-sight markers
combined with additional patrolling
and leak survey requirements will
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provide a commensurate level of safety
compared to the Class 3 depth of cover
requirements.
PHMSA proposed including a
condition for operators to clear shorted
casings because shorted casings were
major contributors in two major
pipeline incidents. On December 14,
2007, a 30-inch gas transmission
pipeline owned by Columbia Gulf
Transmission Company ruptured near
Delhi, LA, killing a man and injuring
another man who were driving nearby
on Interstate 20. On December 11, 2012,
a 20-inch gas transmission pipeline
operated by Columbia Gas Transmission
Company ruptured about 100 feet west
of Interstate 77 near Sissonville, WV.
Three houses were destroyed by the fire,
and several other houses were damaged.
Interstate 77 was closed in both
directions because of the fire and
resulting damage to the road surface,
causing delays to travelers and
commercial freight. Both accidents were
attributable to shorted casings that had
not been properly addressed.
In addition to the above special
permit conditions, PHMSA is also
proposing to require operators use
SCADA systems and install and use
remote-control or automatic shutoff
block valves upstream and downstream
of the Class 1 to Class 3 segment.
PHMSA believes that the additional
P&M measures proposed in this NPRM,
along with the higher standards for
repairs and remediation, make an
increased inspection frequency
suggested by certain commenters
unnecessary.
L. Additional Preventive and Mitigative
Measures Needed for an Integrity
Management Option for Class Location
Change Management
1. Summary of ANPRM Questions 9, 9a,
and 9b
In question 9 of the ANPRM, PHMSA
requested comments on whether
operators would need to install
additional pipeline safety equipment,
P&M measures, or more conservative
prescribed standard pipeline predicted
failure pressures if using IM principles
to manage pipeline segments where the
class location has changed from a Class
1 to a Class 3. More specifically,
PHMSA requested comments on
whether the regulations should require
rupture-mitigation valves or SCADA
systems on IM-managed class location
change pipeline segments.
2. Summary of Comments
TransCanada Corporation proposed
operators should perform site-specific
assessments to determine the
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appropriate safety equipment or
mitigative measures to implement. GPA
Midstream supported this concept in its
comments.
NAPSR stated that if PHMSA does not
require pipe replacement, PHMSA
should specify additional safety and
P&M measures. They suggested that
rupture-mitigation valves or equivalent
technology should be required if an
operator does not replace pipe to
manage a class location change, and
SCADA systems should be required for
large and complex pipeline systems.
Further, NAPSR stated that IM should
be a system-wide program, ‘‘not a
substitute’’ for the additional safety
provided by class-location
requirements. Similarly, NAPSR also
stated that pipe replacements are
preventive measures while valves are
mitigative measures, arguing the level of
safety between the two is not equal.
Broadly speaking, the Associations
and multiple operators stated that the
requirements proposed in the 2016 Gas
Transmission NPRM are more than
sufficient in ensuring safety, and it is
unnecessary for PHMSA to require
additional P&M measures for pipeline
segments changing class locations. Class
location change requirements, they
asserted, are just a few of many
regulations that are applicable to any
given pipeline segment. MidAmerican
Energy Company, for instance, stated
that the requirements proposed in the
2016 Gas Transmission NPRM are
adequate for covering class location
changes, and no additional safety
equipment or P&M measures should be
required beyond those regulations.
Further, the Associations and GPA
Midstream commented that the
installation of rupture-mitigation values
has not been addressed historically in
special permits nor any previous class
location regulatory discussions. GPA
Midstream did not feel that this would
achieve the intended purpose of class
location change requirements, and
PHMSA has not provided evidence or
discussion in support of this
requirement.
Similarly, the Associations
commented that SCADA systems have
not been required compliance items in
special permits historically, and most
gas transmission pipelines already have
SCADA systems in place. They argued
that this requirement seems unnecessary
given that PHMSA has not provided
evidence or discussion in support of
this requirement.
GPA Midstream noted that, as
currently allowed in the IM regulations,
the operator should be able to determine
the necessity of a SCADA system. It
noted that for short pipelines or simple
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systems, it may be impractical. Other
operators echoed this comment, noting
that if a site-specific assessment
determined that a SCADA system would
be beneficial, the operator should have
the option to add it.
Other operators provided a range of
comments regarding SCADA systems,
from supporting the viewpoint that
impacted segments should be monitored
with SCADA systems to general data
indicating that large portions of their
individual pipeline systems were
managed with SCADA systems.
An individual citizen commented that
the regulations currently do not require
newly installed or previously installed
pipe to have additional safety
equipment or P&M measures. The
commenter suggested that allowing
operators to use ILI or similar
technologies in a rigorous IM program
would allow operators to know the
pipeline segment’s condition and
remediate it appropriately, which would
preclude the need for prescriptive P&M
measures. In addition, this citizen
commented that rupture-mitigation
valves have limited efficacy and are not
proven to be reliable technology. The
commenter also noted that ‘‘systems
designed to react to ruptures will not be
useful in detecting leaks.’’ Further, the
commenter noted that SCADA systems
should not be required, as they only
mitigate the consequences of an
incident and will not prevent a rupture.
3. PHMSA Response
PHMSA has observed that certain
operators have not adopted additional
P&M measures when implementing the
IM regulations under subpart O.103 As a
result, PHMSA has determined that
proposing additional prescriptive
mitigative measures are appropriate,
including to install remote-control or
automatic shutoff valves upstream and
downstream of the segment changing
from a Class 1 to a Class 3 location.
While the installation of rupturemitigation valves has not previously
been required when operators replace
pipe, using IM to manage class locations
that change from Class 1 to Class 3
would be fundamentally different in
that operators would not be putting
stronger pipe in the ground, thereby
making additional safety measures
necessary.
103 For instance, following the PG&E incident at
San Bruno, CA, PG&E rapidly installed automatic
shutoff valves where possible and stated there was
sufficient basis to deploy such valves. However,
company documents from 2006 stated that the
company had concluded that most of the damage
from a rupture would take place in the first 30
seconds before shut-off valves could stop the flow
of gas and declined to install the valves in the area.
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As proposed, the rupture-mitigation
valve spacing would be consistent with
existing Class 1 location mainline valve
spacing requirements, with the explicit
intent that this approach would not
require the addition of any mainline
valves, and assuming operators
currently comply with the existing valve
spacing requirements. However, if the
valves in place are manual valves,
PHMSA proposes that operators
upgrade those valves to be operated by
remote control or automatic shutoff as
an additional mitigative measure. This
approach would be consistent with
NTSB recommendation P–11–11 to
require automatic or remote control
valves in HCAs and Class 3 and Class
4 locations,104 which was issued after
the 2010 PG&E incident in San Bruno,
CA.
PHMSA is proposing that any remotecontrol or automatic shutoff valves
installed in accordance with the
additional P&M measures must be set so
that, based on operating conditions,
they will fully close within a maximum
of 30 minutes following rupture
identification. PHMSA’s proposed 30minute valve closure time would be
consistent with conditions it has
required operators to meet in special
permits for class location changes. In
addition, PHMSA requests comment on
whether additional requirements and
standards are needed for the installation
of automatic shutoff valves in place of
remote-control valves for the purposes
of this rulemaking. If installing
automatic shutoff valves in accordance
with this proposed requirement,
operators would be required to review
their procedures and results for
determining valve shutoff times on a
calendar year basis, not to exceed 15
months. This approach is consistent
with current requirements in § 192.745
where operators must inspect and
partially operate each transmission line
valve that might be required during any
emergency, and take prompt remedial
action to correct any valve found
inoperable.
As noted by industry, most operators
already have a SCADA system in place.
Therefore, PHMSA is proposing that
operators must have a SCADA system to
implement IM measures for managing
Class 1 to Class 3 location changes. A
SCADA system will help operators
detect leaks and other pressure loss
situations more rapidly. In addition,
PHMSA is proposing that remotecontrol valves and automatic shutoff
104 https://www.ntsb.gov/investigations/
AccidentReports/Reports/PAR1101.pdf. ‘‘Pacific
Gas and Electric Company, Natural Gas
Transmission Pipeline Rupture and Fire, San
Bruno, CA, September 9, 2010.’’
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valves installed per this NPRM must be
controlled and monitored by a SCADA
system and promptly closed to isolate
the pipeline segment should a rupture
occur. As such, and similar to how
pipelines with exclusionary conditions
would be handled, operators without a
SCADA system could apply for a special
permit to implement IM in lieu of pipe
replacement when class locations
change.
M. Traceable, Verifiable, and Complete
Records for Supporting Class-LocationChange Integrity Management Measures
1. Summary of ANPRM Questions 5, 5a,
and 5b
In question 5 of the ANPRM, PHMSA
requested comments on introducing
requirements for TVC records, including
what records would be required, and
how and when they could be obtained,
to support any IM measures that would
be performed to manage class location
changes. More specifically, PHMSA
asked whether necessary TVC record
should include pipe properties,
including yield strength, seam type, and
wall thickness; coating type; O&M
history; leak and failure history;
pressure test records; MAOP; class
location; depth of cover; and ability to
be in-line inspected.
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2. Summary of Comments
NAPSR, the PST, and the California
Public Advocates Office supported
requiring TVC records for segments
where operators would like to manage
class location changes by using IM
measures. NAPSR also asserted, and
PST agreed, that historically poor
recordkeeping practices should be
considered a potential indicator of risk,
as mapping issues have often been
found to be latent conditions or
indicators of higher risk in pipeline
accidents.
More specifically, the California
Public Advocates Office supported the
idea that PHMSA require in the
regulation TVC records for yield
strength, seam type, and wall thickness,
and it suggested adding outside
diameter as an additional pipe property
to consider. It stated that records, if
available, should be obtained by the
operator within 2 years of the class
location change. If these records were
unavailable, the California Public
Advocates Office supported allowing an
operator to request a special permit from
PHMSA.
NAPSR and the PST stated that, given
that records can be acquired or created
if necessary (i.e., through a pressure test,
pipe specification verification, and lab
tests), if an operator does not have the
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appropriate records, PHMSA should not
allow an operator to use IM measures to
manage class location changes. Both
NAPSR and the PST noted that
operators should be leveraging ILI
technology to create records needed for
regulatory compliance by, at a
minimum, employing tools that can
effectively identify corrosion, dents,
gouges, cracks, and interactive defects.
The Associations, GPA Midstream,
and multiple operators requested that
TVC records only apply to MAOP
verification, and that a lack of records
should not make a pipeline segment
ineligible for using IM to manage class
location changes. They also noted that,
should TVC records not be available for
pipeline segments undergoing a class
location change, the 2016 Gas
Transmission NPRM provides a way for
operators to obtain those records and
take appropriate safety options within
24 months of the class location change.
Further, they stated that additional
records may be required for ILIidentified anomaly analysis and will be
collected.
Kinder Morgan added that the TVC
standard is not intended for many
records used in IM processes.
TransCanada Corporation stated that
while TVC records are helpful and
would improve site-specific
assessments, they are not critical for an
operator to perform IM measures given
that adequate testing or conservative
assumptions may be employed.
An individual citizen commented that
for IM measures specifically, ILI
technology implementation, design
records, and pressure test records are
necessary for anomaly assessment. As
stated by this citizen, pressure test
information is only required for
assessing longitudinal seam anomalies
and is only valuable if the test was
conducted to at least 1.25 times MAOP.
The commenter also asserted that record
‘‘completeness’’ should be determined
based on the required use of the
information. Given that design pressure
is calculated with outside diameter,
wall thickness, and SMYS, records that
supply these values should be
considered ‘‘complete’’ if the data is
used to calculate design pressure,
according to this individual. Finally, the
commenter noted that coating type is
not nearly as important as coating
condition, and depth of cover is a
practical concern, especially in
agricultural areas, yet is not required in
§ 192.611 and was not required prior to
the promulgation of the natural gas
regulations in 1970.
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3. PHMSA Response
PHMSA agrees with certain
commenters that documentation and
recordkeeping are very important and
has included a proposed requirement
that operators keep records of the
pipeline assessments, surveys,
remediations, maintenance, analyses,
and any other action implemented to
comply with the requirements proposed
under this rulemaking for managing
Class 1 to Class 3 location changes using
the IM for the life of the pipeline.
Per this rulemaking, operators would
need to have, or otherwise obtain, TVC
material-properties records (e.g.,
diameter, wall thickness, yield strength,
seam type, and coating type) to
implement the proposed IM alternative
for managing a pipeline segment that
has changed from a Class 1 to a Class
3. These types of material properties
records are necessary for a PSRcompliant IM program 105 and MAOP
determination.106
As commenters noted, the 2019 Gas
Transmission Final Rule provides a
mechanism for operators to obtain TVC
material property records if they are
missing, and the 24-month compliance
window of this NPRM provides
operators with adequate time to obtain
those records, if needed. As specified in
the 2019 Gas Transmission Final Rule,
if operators are missing any material
property records needed when
performing anomaly evaluations and
repairs, operators must confirm those
material properties under §§ 192.607
and 192.712(e) through (g). Records
created in accordance with § 192.607
must be maintained for the life of the
pipeline and must be TVC; therefore, if
an operator would need to create
material records prospectively to be
eligible for the IM alternative, those
records would be TVC.
N. Data on Class Location Pipe
Replacement and Route Planning
1. Summary of ANPRM Questions 7
and 8
In the ANPRM, PHMSA requested
data regarding operators’ compliance
with current class change pipe
replacement requirements, including
the amount of pipe being replaced, the
number of distinct locations where pipe
105 Operators need TVC records to repair
anomalies and for IM measures that depend on
design properties.
106 TVC records are required for MAOP
determination. To be TVC, a record must be clearly
linked to the original information about a pipeline
segment or facility; confirmed by other
complementary, but separate, documents; and
finalized by a signature, date, or other appropriate
marking.
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was being replaced, and the associated
costs.
PHMSA also requested comments on
whether and to what extent operators
consult growth and development plans
during route planning.
2. Summary of Comments
PHMSA received various technical
data provided by individual operators
and trade associations regarding the
amount of pipe being replaced, the
number of locations at which pipe was
replaced, and the associated costs.
Pertaining to route planning, the
responses PHMSA received from
industry, individuals, and groups alike
stated that operators consider future
building plans along a proposed
pipeline route when considering both
the route and pipe materials. NAPSR
asserted that most operators are
currently defaulting to Class 3
requirements for all newly installed
pipe. NAPSR also stated concern with
allowing operators to use IM principles
for managing class location changes in
that it could discourage operators from
continuing this conservative practice.
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3. PHMSA Response
PHMSA considered the data it
received on class location change pipe
replacement when developing the PRIA;
see that document for further discussion
on the data received and the subsequent
assumptions and analysis PHMSA made
and performed.
Regarding operators considering
growth and development plans when
route planning, PHMSA will note that
operators must monitor and implement
class location changes based on the
required study requirements of
§ 192.609 and confirm or revise MAOP
based on the requirements in § 192.611.
Pipeline segments that experienced a
class change before the date of the rule
would not be eligible to apply the IM
approach to managing the class location
change, but operators could still apply
for a special permit to manage these
pipeline segments with IM.
O. Other Topics—General Comments
The following relevant comments
received were of a general nature or did
not pertain to questions considered in
the ANPRM.
The PST and multiple individuals
from the public requested that PHMSA
host public meetings and webinars early
in the rulemaking process to educate the
public on the current and proposed
class location change regulations. The
Pipeline Safety Coalition stated that
PHMSA doing so would facilitate a
safety culture based on holistic
participation from informed parties.
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State representatives from the State of
New Jersey’s 14th, 15th, 16th, and 18th
legislative districts commented that
New Jersey requires that intrastate
pipelines be constructed to Class 4
location design requirements, regardless
of population density. They encouraged
PHMSA to consider adopting New
Jersey’s stricter intrastate requirements
for interstate assets.
The California Public Advocates
Office supported PHMSA’s effort to
streamline the current class location
regulations as it believed it would be
advantageous to both operators and
regulators. It also requested that PHMSA
re-evaluate the definition of a Class 4
location to include stadiums or concert
venues, which would not qualify
currently but present significant public
safety consequences.
Based on certain aspects of the
ANPRM, GPA Midstream expressed
concern about PHMSA’s commitment to
making meaningful improvements to the
class location regulations, stating that
PHMSA is suggesting ‘‘unrelated issues
identified in previous advisory bulletins
or during routine inspections are
relevant to the decision of whether to
update the class location regulations’’
and that the agency suggests ‘‘topics that
are already being addressed in a
separate rulemaking proceeding should
limit an operator’s ability to obtain class
location relief.’’ They did, however,
support adding more options for an
operator to address class location
changes.
The Associations and TransCanada
Corporation suggested that currently
issued special permits could be retired
when an operator demonstrates that all
conditions have been satisfied and that
the class location change is managed to
an acceptable level of safety.
As an additional consideration to the
class location change regulations, the
Associations suggested other regulations
that would be affected, such as those at
§ 192.625 for odorization, should be
adjusted. They specifically requested
that PHMSA allow alternative P&M
measures in lieu of odorization. Further,
they also commented that an operator
using integrity assessments for class
location change management should
also be allowed to uprate their MAOP in
accordance with subpart K.
The Associations also requested that
PHMSA implement an expedited
interim process for class location
changes, which would allow operators
to manage class location changes
through integrity assessments prior to
implementation of the final rule. They
contend that this regulatory update has
been in the works for 15 years, and cost
efficiencies realized by this change
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65167
would enhance operator ability to fund
integrity assessment technology
development.
The Associations expressed support
for PHMSA including additional fields
in the annual report to collect
information on class location
designation, integrity assessments, or
data on other class change management
operators use. Furthermore, they
requested that PHMSA implement
annual report changes to replace what
they identified as excessive reporting
and notifications required for special
permits.
Finally, the Associations commented
that PHMSA’s singular focus on pipe
stress is misplaced and outdated given
that modern integrity assessment
technology can provide equivalent
safety factors to stress-reducing
measures.
1. Response to General Comments
Regarding the New Jersey State
legislators’ comment, PHMSA
recognizes that New Jersey may have
more conservative design requirements
for new intrastate gas transmission
pipelines than what is being proposed
in this NPRM; however, implementing
these requirements would not support
the NPRM focus of managing class
location changes safely in existing
pipelines.
PHMSA is proposing that segments
uprated in accordance with subpart K
may be allowed to use this proposed
rule for class location change
management, but only if the segment
has had a subpart J pressure test to at
least 1.39 times MAOP 107 and meets all
the requirements of the proposed rule,
including those regarding records.
Segments uprated without a subpart J
pressure test would be excluded under
this proposed rule.
Regarding the comments from
TransCanada and the Associations on
the class location definitions,
odorization requirements, and special
permit ‘‘retirement’’ provisions, PHMSA
has determined to propose alternative
requirements to those currently imposed
on pipeline segments experiencing a
change in class location in this NPRM.
PHMSA is not proposing an expedited
interim process for class location
changes as a part of this NPRM. In the
absence of these proposed regulatory
107 PHMSA acknowledges that § 192.555 allows
uprating based upon the highest pressure allowed
in § 192.619, which would require a 1.50 times
MAOP for a Class 3 location. Since Class 1 location
pipe would only be tested to either 1.1 or 1.25 times
MAOP based upon § 192.619, the proposed rule
change would require a 1.39 times MAOP for
uprating the MAOP where operating pressures of a
segment have been lowered for other existing Class
1 to Class 3 location changes.
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changes, operators can currently apply
for a special permit to manage class
location changes in a similar manner.
Part of the intent of this NPRM is to
codify much of the current special
permit process into the regulations,
thereby providing greater regulatory
certainty and a streamlined process for
class location change management for
eligible pipe segments.
PHMSA respectfully disagrees that a
singular focus has been placed on pipe
stress. PHMSA is concerned with every
threat to pipeline integrity and how they
can be remediated to maintain safety.
PHMSA also disagrees that the reporting
requirements for the current special
permit process are excessive. The
special permit process is an optional
process that operators can opt into. If
the requirements are excessive,
operators can comply with the
regulations as they are written. With
that said, PHMSA may consider revising
the annual report as needed when
finalizing this rulemaking.
IV. Section-by-Section Analysis
§ 191.22 National Registry of Pipeline
and LNG Operators
Section 191.22 details events that
require a notification to PHMSA.
PHMSA has proposed the addition of
requiring operators to notify PHMSA if
they use IM to manage pipeline
segments that have changed from a
Class 1 to a Class 3 location. This
prompt notification would provide
PHMSA an opportunity to oversee the
operator’s implementation of the
proposed Class 1 to Class 3 location
segment regulations.
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§ 192.3
Definitions
Section 192.3 provides definitions for
various terms used throughout part 192.
In support of the regulations proposed
in this NPRM, PHMSA is proposing new
definitions for the terms ‘‘Class 1 to
Class 3 location segment’’ and ‘‘in-line
inspection segment.’’ These two terms
define the segments to which the
requirements of the proposed § 192.618
would apply.
A ‘‘Class 1 to Class 3 location
segment’’ would be defined as the
segment of pipe where the class location
has changed from a Class 1 to a Class
3 location and where the operator
intends to confirm or revise the MAOP
by using the IM alternative in this
proposed rulemaking. The Class 1 to
Class 3 location segment will consist of
the pipe that was designed to Class 1
specifications, per subpart C, that is in
a newly identified Class 3 location.
An ‘‘in-line inspection segment’’
would be defined as including all pipe
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upstream and downstream of the Class
1 to Class 3 location segment that is
between the nearest upstream ILI
launcher and the nearest downstream
ILI receiver and the Class 1 to Class 3
location segment.
PHMSA is also proposing a definition
for ‘‘predicted failure pressure’’ to
provide additional clarification to the
regulations. A ‘‘predicted failure
pressure’’ would be defined as the
calculated pipeline anomaly failure
pressure based on the use of an
appropriate engineering evaluation
method for the type of anomaly being
assessed and without any safety factors.
§ 192.7 What documents are
incorporated by reference partly or
wholly in this part?
Section 192.7 lists documents that are
incorporated by reference in part 192.
PHMSA is making conforming
amendments to § 192.7 to reflect other
changes adopted in this final rule.
API Standard 1163, which is already
incorporated by reference into the
regulations for natural gas transmission
pipelines at § 192.493 and for hazardous
liquid pipelines at § 195.591, covers the
use of ILI systems for onshore and
offshore gas and hazardous liquid
pipelines. This standard includes, but is
not limited to, tethered, self-propelled,
or free-flowing systems for detecting
metal loss, cracks, mechanical damage,
pipeline geometries, and pipeline
location or mapping. The standard
applies to both existing and developing
technologies, and it is an umbrella
document that provides performancebased requirements for ILI systems,
including procedures, personnel,
equipment, and associated software.
In this NPRM, PHMSA is proposing to
incorporate this standard by reference
into the proposed IM alternative at
§ 192.618(b)(4) to require operators
validate ILI results to Level 3 in
accordance with API Standard 1163. Per
API Standard 1163, a Level 3 validation
is one where ‘‘extensive validation
measurements are available that allow
stating the as-run tool performance.
Validating to such a level allows an
operator to establish a direct link
between the ILI tool performance and
the impact it has on IM decisions.’’
PHMSA requests comment as to
whether it should allow operators to
validate ILI results to Level 2 or Level
3 per API Standard 1163. Per API
Standard 1163, a Level 2 validation is
‘‘where no definitive statement is made
about the actual tool performance.
Although it is possible to state with a
high degree of confidence whether the
tool performance is worse than the
specification, the approach does not
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allow one to state with confidence that
the tool performance is within
specification.’’
Further, PHMSA is proposing to
incorporate by reference ASME/ANSI
B31.8S–2004 for proposed § 192.618.
B31.8S is specifically designed to
provide the operator with the
information necessary to develop and
implement an effective IM program
utilizing proven industry practices and
processes. Effective system management
can decrease repair and replacement
costs, prevent malfunctions, and
minimize system downtime.
§ 192.611 Change in Class Location:
Confirmation or Revision of Maximum
Allowable Operating Pressure
Section 192.611 prescribes
requirements for operators when a
change in class location has occurred.
With the development of the IM
alternative in proposed § 192.618,
conforming changes would be needed to
this section to specify that an operator
may confirm or revise the MAOP of a
Class 1 to Class 3 segment in accordance
with proposed § 192.618. A pressure
reduction taken in accordance with this
section and after the effective date of
this rule would not preclude an operator
from implementing an integrity
assessment program per paragraph (a)(4)
of this section at a later date. Further, an
operator would need to implement such
a program prior to any future increases
of MAOP. For the purposes of this
section, operators will not be allowed to
use pressure reductions taken prior to
the effective date of the rule for Class 1
to Class 3 locations. Operators who wish
to do so would be required to apply to
PHMSA for a special permit.
§ 192.618 Class 1 to Class 3 Location
Segment Requirements
Section 192.618 establishes the
proposed conditions an operator would
implement in its O&M procedures if it
chooses to manage pipeline segments
where the class location has changed
from a Class 1 to a Class 3 through the
IM alternative. PHMSA notes that the
approach outlined in this NPRM would
apply only to those pipeline segments
that have changed class location
following the effective date of the
rulemaking; operators would not be able
to use the IM alternative retroactively
for pipeline segments that have
experienced a class location change
prior to this rulemaking.
The proposed requirements in this
NPRM are based on PHMSA’s extensive
experience with evaluating special
permit applications and granting special
permits that effectively apply specific
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safety requirements on a case-by-case
basis.
Per this proposal, operators would
designate the Class 1 to Class 3 location
segment as an HCA, as that term is
defined in § 192.903, and include the
segment in its IM program in
accordance with subpart O. Operators
would also inspect all pipe between the
nearest upstream ILI launcher and
nearest downstream ILI receiver that
contains the pipeline segment changing
from a Class 1 to a Class 3 location
when performing an ILI assessment of
the Class 1 to Class 3 location segment.
PHMSA has proposed certain
conditions, similar to its practice for
special permits, that would preclude the
use of this IM alternative for managing
class location change segments for
pipeline segments with certain higherrisk attributes. More specifically, the
proposed minimum pipe eligibility
criteria are based on the previously
published guidance in the 2004 Federal
Register Notice. As outlined in that
criteria and this NPRM, certain pipeline
segments would not be eligible for the
IM alternative because they are higher
risk and warrant a case-by-case review
per the special permit process.
PHMSA proposes a pipeline segment
would be ineligible to use the IM
alternative if any of the following
conditions exist on that segment:
• Pipeline segments that operate
above 72 percent SMYS.
• Pipeline segments with bare pipe
(i.e., uncoated pipe).
• Pipeline segments with wrinkle
bends.
• Pipeline segments that are missing
records for diameter, wall thickness,
grade, seam type, yield strength, and
tensile strength.
• Pipeline segments without a
hydrostatic test conducted with a test
pressure of at least 1.25 times MAOP.
• Pipe with DC, LF–ERW, EFW, or
lap-welded seams, or pipe with a
longitudinal joint factor below 1.0.
• Pipe with cracking in the pipe
body, seam, or girth welds in the
segment, or within 5 miles of the
segment, that is over 20 percent of the
pipe wall thickness, has a predicted
failure pressure less than either 100
percent of SMYS or 1.5 times MAOP, or
has experienced a leak or a rupture due
to brittle failure mode. Should a
pipeline segment changing from a Class
1 to a Class 3 location at any time fail
the requirements regarding cracking,
that segment would no longer be eligible
for the IM alternative for class location
change management, and the operator
would be required to replace the
segment within 2 years of the
ineligibility determination. Prior to the
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replacement, the enhanced crack repair
conditions as detailed below would
apply.
• Pipeline segments with tape
coatings or shrink sleeves, or with poor
external coating that requires the use of
a 100 millivolt shift or linear anodes to
maintain required levels of CP.
• Pipeline segments that transport gas
whose composition quality is not
suitable for sale to gas distribution
customers.
• Pipeline segments that operate
under § 192.619 (c) or (d).
• Pipeline segments, or portions of
pipeline segments, that have been
denied a class location change special
permit in the past.
This section also contains proposed
requirements for operators to conduct
their initial integrity assessment within
24 months of the Class 1 to Class 3
location segment change, which would
be consistent with existing requirements
for the deadline to reconfirm or revise
a pipeline segment’s MAOP when its
class location changes; the specific ILI
integrity assessment methodology,
including ILI results validation, that
operators must use; and additional
repair criteria for these segments that
supplements the existing repair criteria
in subpart O.
For the purposes of ILI tool
calibration and validating ILI results, an
operator may use previously excavated
anomalies or recent anomaly
excavations with known dimensions
that were field measured for length,
depth, and width; externally re-coated;
CP maintained; and documented for ILI
calibrations prior to the ILI tool run. ILI
tool calibrations must use ILI tool run
results and anomaly calibrations from
either the Class 1 to Class 3 location
segment or from the complete ILI tool
run in the in-line inspection area. A
minimum of four calibration
excavations should be used for unity
plots.
Regarding the additional repair
criteria, subpart O allows metal loss
anomalies to grow until the predicted
failure pressure is 1.1 times MAOP (i.e.,
a 10 percent safety factor). PHMSA
believes the more stringent repair
criteria proposed in this NPRM is
needed to compensate for the lack of
newly replaced pipe in locations
changing from a Class 1 to a Class 3. The
existing pipe in these locations could
include pipelines that were built before
design and construction standards were
promulgated in 49 CFR part 192. Such
existing pipe may not have the steel
toughness to mitigate ruptures when the
pipe is corroded, dented, or has any
cracking in the pipe body or pipe seam.
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As such, PHMSA is proposing
additional anomaly inspection and
repair criteria as follows:
• Operators must use high-resolution
ILI methods for performing integrity
assessments.
• Integrity assessments for pipeline
segments where the class location has
changed from Class 1 to Class 3 must
also include all pipe upstream and
downstream of the segment between the
nearest upstream ILI launcher and the
nearest downstream ILI receiver. This
segment would be defined as the ‘‘inline inspection segment.’’
• Operators would conduct nondestructive SCC inspections any time
pipe in the in-line inspection segment is
exposed (except for times a pipe
segment is exposed by a third party
through a ‘‘one-call’’ excavation under
§ 192.614) and where the operator finds
disbonded or repaired coating (except
for pipe that is coated with fusionbonded or liquid-applied epoxy
coatings).
For ILI anomalies identified in the inline inspection segment, PHMSA
proposes the following repair criteria
that is consistent with granted special
permit conditions: Immediate repair
conditions for pipe threats such as metal
loss, denting, cracking, and other
anomalies that are at or near the point
of failure. These include metal loss with
a predicted failure pressure less than or
equal to 1.1 times the MAOP, crack-type
defects with a predicted failure pressure
less than 1.25 times the MAOP, and
additional specified criteria dependent
on anomaly type and size.
To ensure anomalies in the in-line
inspection segment are repaired in a
timely manner, PHMSA is proposing for
operators to repair scheduled anomalies
in 1 year regardless of whether the
applicable pipeline segment is in an
HCA. One-year scheduled conditions
are for pipe threats such as metal loss,
denting, cracking, and other anomalies
that are not an immediate threat to
integrity but that operators would need
to repair promptly. PHMSA is also
proposing to incorporate a tiered
approach for the predicted failure
pressure criteria for metal loss and crack
anomalies based on the class location at
the anomaly to make the criteria more
stringent as the class location increases.
In addition to repair criteria based on
predicted failure pressure, PHMSA is
basing the proposed dent repair criteria
on anomaly size and location. For Class
1 to Class 3 location segments, PHMSA
has also established monitored
conditions for pipe threats such as metal
loss denting, cracking, and other
anomalies that are not severe enough to
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need prompt repair but that the operator
must monitor.
PHMSA is also proposing additional
repair criteria for anomalies identified
in the Class 1 to Class 3 location
segment beyond the criteria proposed
for the in-line inspection segment.
These criteria include more
conservative criteria for crack anomalies
and a requirement for operators to repair
discovered pipe wall thickness loss
greater than 40 percent within 1 year.
These criteria are based on PHMSA
research and development projects and
were developed in conjunction with the
repair criteria that the GPAC discussed
and voted to adopt in 2019.
In addition, PHMSA is proposing the
following maintenance surveys to
address threats not assessed by ILI and
the findings remediated, as well as other
P&M actions:
• CIS,
• CP test site survey,
• Line-of-sight markers,
• Interference survey,
• Depth-of-cover survey,
• Right-of-way patrols,
• Leakage survey, and
• Shorted casings survey.
PHMSA also proposes requiring
operators install remote-control or
automatic shutoff valves, or otherwise
equip existing valves with remotecontrol or automatic shutoff capability
for the mainline block valves both
upstream and downstream of the class
location upgrade segment. In this
proposed rule, PHMSA is defining the
timing for remote-control and automatic
shutoff valve closure should there be a
pipeline rupture and is requiring
operators use a SCADA system if
managing class location changes
through IM. More specifically, PHMSA
is proposing a 30-minute valve closure
standard to be consistent with
conditions it has required operators to
meet in certain class location change
special permits. This 30-minute
standard would help protect
populations where Class 1 pipe is not
being upgraded and will remain in the
ground. If operators determine they
would not be able to meet this 30minute valve closure standard as a part
of the IM alternative in this NPRM, an
operator could apply to PHMSA for a
special permit for managing their class
location change.
PHMSA is also requiring
documentation for pipe properties,
pressure tests, ILI assessments, surveys,
and any other required action operators
take to comply with this proposed
rulemaking.
Finally, if an operator intends to use
the IM alternative to manage a pipeline
segment that has changed from a Class
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1 to a Class 3 location, the operator must
submit a notification to PHMSA within
60 days of the class location change, in
accordance with § 191.22(c)(2). Such a
notification must include details of each
pipeline segment that experienced a
class location change that the operator
will manage using IM.
PHMSA requests comments on
whether it should consider modifying or
eliminating any of the O&M procedural
requirements of this section, including:
(a) Program requirements, including
the eligibility conditions, for a Class 1
to Class 3 location segment.
(b) Pipeline integrity assessments.
(c) Remediation schedule (In-line
inspection segment).
(d) Special requirements for crack
anomalies.
(e) Pipe and weld cracking
inspections.
(f) Additional preventive and
mitigative measures.
(g) Remote-control or automatic
shutoff valves.
(h) Documentation.
(i) Notifications to PHMSA of
integrity assessment program for class 1
to class 3 location segment changes.
If a commenter determines that any of
the above requirements should be
modified or eliminated, please explain
how such a modification or elimination
would maintain, increase, or decrease
the current level of pipeline safety and
environmental protection. Based on
comments received, PHMSA may
consider modifying or eliminating the
above requirements if they are not
necessary for maintaining pipeline
safety or protecting the environment
and another approach would maximize
net benefits to society.
§ 192.712 Analysis of Predicted Failure
Pressure and Critical Strain Levels
In the ‘‘Safety of Gas Transmission
Pipelines: MAOP Reconfirmation,
Expansion of Assessment Requirements,
and Other Related Amendments’’ final
rule published on October 1, 2019,
PHMSA updated and codified minimum
standards for determining the predicted
failure pressure of pipelines containing
anomalies or defects associated with
corrosion metal loss and cracks. In this
NPRM, PHMSA is proposing repair
criteria for the in-line inspection
segment and the Class 1 to Class 3
location segment, which include repair
criteria for dents. Some of the proposed
dent repair criteria allows operators to
determine critical strain levels for dents
and defer repairs if critical strain levels
are not exceeded. In this section,
PHMSA has established minimum
standards for calculating critical strain
levels in pipe with dent anomalies or
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defects and has included those
standards in a new paragraph (c). These
standards are based off of the dent ECA
method discussed and voted on as part
of the repair criteria discussion at the
Gas Pipeline Advisory Committee
meetings during March 26–28, 2018.
The title of this section has also been
updated to reflect this addition.
§ 192.903 What definitions apply to
this subpart?
Section 192.903 provides definitions
for various terms used throughout part
192 subpart O. In support of the
regulations proposed in this NPRM,
PHMSA is proposing to amend the
definition of ‘‘high consequence area.’’
The revised definition would require
operators to incorporate any Class 1 to
Class 3 location segment, as defined in
proposed § 192.3, into their IM
programs as an HCA.
V. Regulatory Analysis and Notices
A. Statutory/Legal Authority for This
Rulemaking
This proposed rule is published under
the authority of the Federal Pipeline
Safety Law (49 U.S.C. 60101 et seq.).
Section 60102 authorizes the Secretary
of Transportation to issue regulations
governing the design, installation,
inspection, emergency plans and
procedures, testing, construction,
extension, operation, replacement, and
maintenance of pipeline facilities.
Further, section 60102(l) requires the
Secretary, to the extent appropriate and
practicable, to update incorporated
industry standards that have been
adopted as a part of the pipeline safety
regulations. The Secretary has delegated
the authority vested in the Secretary by
the Pipeline Safety Law to the PHMSA
Administrator under 49 CFR 1.97.
B. Executive Order 12866 and DOT
Regulatory Policies and Procedures
Executive Order 12866, Regulatory
Planning and Review, (58 FR 51735;
Oct. 4, 1993), requires agencies to
regulate in the ‘‘most cost-effective
manner,’’ to make a ‘‘reasoned
determination that the benefits of the
intended regulation justify its costs,’’
and to develop regulations that ‘‘impose
the least burden on society.’’ The
Executive Order and DOT regulations
governing rulemaking procedures (49
CFR part 5) require that PHMSA submit
‘‘significant regulatory actions’’ to OMB
for review. The proposed rulemaking is
a ‘‘significant regulatory action’’ under
section 3(f) of Executive Order 12866
and DOT rulemaking regulations. The
proposed rulemaking has been reviewed
by the Office of Management and
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Budget in accordance with Executive
Order 12866 and is consistent with the
Executive Order 12866 requirements
and 49 U.S.C. 60102(b)(5)–(6).
The tables below summarize the
annualized cost savings for the
provisions in the proposed rule.
PHMSA anticipates that, if promulgated,
the proposals in this NPRM would have
economic benefits to the public and the
regulated community by reducing cost
burdens without increasing risks to
public safety or the environment. These
estimates reflect the assumption that the
IM alternative for managing class
location changes proposed in this rule
will be a less-costly alternative to the
current regulatory requirements.
PHMSA estimates that the proposed
rule will result in annualized cost
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savings of approximately $55 to $86
million per year, based on its analysis
of two different scenarios and at a 7
percent discount rate.108 The tables
below present the annualized costs for
the baseline and this proposed rule, for
both scenarios examined, at a 3 percent
and a 7 percent discount rate:
ANNUALIZED PROPOSED RULE COST SAVINGS, SCENARIO 1
[2020–2039, millions]
Discount rate
3%
7%
Baseline *
Pipe Replacement ...................................................................................................................................................
Special Permits ........................................................................................................................................................
$206.7
9.0
$206.7
8.0
Total Cost .........................................................................................................................................................
215.7
214.7
Pipe Replacement ...................................................................................................................................................
Special Permits ........................................................................................................................................................
New Compliance Method ........................................................................................................................................
135.8
2.5
23.8
135.8
2.2
21.8
Total Cost .........................................................................................................................................................
162.1
159.8
Net Annualized Cost .................................................................................................................................
¥53.6
¥54.9
Proposed Rule
* Operators also have the option to use a pressure test or pressure reduction to manage the class location change. To the extent operators
find the new class location MAOP acceptable, the decision by operators to use these options is not affected by the addition of the proposed rule
compliance method. Therefore, the rule has no incremental effect on these compliance options.
ANNUALIZED PROPOSED RULE COST SAVINGS, SCENARIO 2
[2020–2039, millions]
Discount rate
3%
7%
Baseline *
Pipe Replacement ...................................................................................................................................................
Special Permits ........................................................................................................................................................
$326.7
9.0
$326.7
8.0
Total Cost .........................................................................................................................................................
335.7
334.7
Pipe Replacement ...................................................................................................................................................
Special Permits ........................................................................................................................................................
New Compliance Method ........................................................................................................................................
214.6
2.5
34.8
214.6
2.2
31.8
Total Cost .........................................................................................................................................................
251.9
248.7
Net Annualized Cost .................................................................................................................................
¥83.8
¥86
Proposed Rule
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* Operators also have the option to use a pressure test or pressure reduction to manage the class location change. To the extent operators
find the new class location MAOP acceptable, the decision by operators to use these options is not affected by the addition of the proposed rule
compliance method. Therefore, the rule has no incremental effect on these compliance options.
108 Scenario 1 averaged PHMSA’s estimates,
annually and from a low- and high-end concept, of
the number of miles that would change from a Class
1 to a Class 3 location and where operators would
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use the IM alternative. This estimate was 77.6 miles
per year. Scenario 2 took the median of PHMSA’s
estimates, annually and from a low- and high-end
concept, and this estimate was 117.6 miles per year.
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See Section 3 of the Preliminary Regulatory Impact
Analysis for more details.
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For more information, please see the
PRIA in the docket for this rulemaking.
C. Executive Order 13771
This proposed rule is expected to be
a deregulatory action under Executive
Order 13771. Details on the estimated
costs of this proposed rule can be found
in the PRIA in the rulemaking docket.
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D. Regulatory Flexibility Act
The Regulatory Flexibility Act (RFA)
(5 U.S.C. 601 et seq.) requires federal
agencies to review each rulemaking
action to consider whether it would
have a ‘‘significant economic impact on
a substantial number of small entities’’
to include small businesses, not-forprofit organizations that are
independently owned and operated and
are not dominant in their fields, and
governmental jurisdictions with
populations under 50,000. This NPRM
was developed in accordance with
Executive Order 13272, ‘‘Proper
Consideration of Small Entities in
Agency Rulemaking’’ (68 FR 7990, Feb.
19, 2003) and DOT’s procedures and
policies to promote compliance with the
RFA and to ensure that the potential
impacts of a regulatory action on small
entities were properly considered.
Based on the analysis within the PRIA
in the rulemaking document, which
PHMSA has summarized below,
PHMSA expects that this rulemaking
will not have a significant economic
impact on a substantial number of small
entities. However, PHMSA seeks public
comment on its analysis.
(1) Statement of the Need for, and
Objectives of, the Rulemaking
In this rulemaking PHMSA proposes
to add an alternative set of requirements
within the PSR that operators could use,
based on implementing integrity
management principles and pipe
eligibility criteria, to manage certain
pipeline segments where the class
location has changed from a Class 1
location to a Class 3 location. Through
required periodic assessments, repair
criteria, and other extra preventive and
mitigative measures, PHMSA expects
this alternative approach would
providing cost savings for pipeline
operators without adversely affecting
safety. The need for and objectives of
this rulemaking are discussed further
above in Section I.A (‘‘Purpose of
Regulatory Action’’).
(2) Description of the Small Entities
That Could Be Affected by the
Rulemaking and Their Estimated
Compliance Costs
The RFA obliges PHMSA to assess
whether the rulemaking would have ‘‘a
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significant impact on a substantial
number of small entities. This
assessment involves (1) identifying the
domestic parent entities for affected
operators, (2) determining which are
small entities based on Small Business
Administration size criteria, and (3)
assessing the potential impact of the
rule on those small entities based on
estimated entity-level annualized
compliance cost savings and annual
revenues. Although PHMSA’s analysis
on each of these issues is provided in
greater detail within the PRIA in the
rulemaking docket, that analysis is
summarized below.
There are currently 1,099 operators of
onshore natural gas transmission
pipelines, and approximately 85
percent, or 939 operators operate Class
1 pipelines. PHMSA estimates that
operators of Class 1 pipelines are owned
by 324 parent entities, and of these, 254
are small entities. Small entities operate
approximately 5,200 miles of Class 1
pipeline, which is only about 2.2
percent of all Class 1 pipeline.
The NPRM does not eliminate any of
the currently available options for
management of changes from Class 1 to
Class 3, but would rather provide
flexibility to operators by enabling the
use of another compliance option. Since
PHMSA expects that the approach
introduced in this NPRM would cost
less than the other predominately used
options—pipeline replacement and
special permit—such that small entities
would have the opportunity to achieve
cost savings should they need to manage
class location changes in the future for
pipeline segments that meet the
eligibility criteria set forth in this
NPRM.
The quantity, character, and location
of future class changes is highly
uncertain, particularly on a year-to-year
basis. In any given year, only a subset
of pipelines will experience a change
from Class 1 to Class 3. PHMSA is not
able to develop an annual forecast
describing specific pipeline segments
changing classes or to what extent those
changes will be managed by small
versus large operators. Over the 20-year
period of analysis, PHMSA assumes that
each pipeline operator will manage a
share of the future changes from Class
1 to Class 3 that is proportional to the
total miles of Class 1 pipeline it
operates.
PHMSA estimates that small entities
will manage an aggregate 1.7 to 2.6
miles of pipeline changing from Class 1
to Class 3 annually, in Scenarios 1 and
2, respectively. Aggregate annualized
cost savings for small entities is
estimated to be $1.17–$1.19 million in
Scenario 1, using 3 and 7 percent
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discount rates, respectively; annualized
small entity savings is $1.8–$1.9 million
in Scenario 2. Under Scenario 1, the
average annual cost savings per small
entity is $4,700, with a median savings
of $1,500 per year. Under Scenario 2,
the average per-entity annual savings is
$7,400, with a median of $2,300.
PHMSA estimates only about 1
percent of Class 1 pipeline miles will be
affected by a change to Class 3 in total
over the next 20 years. Based on
PHMSA’s high-end Scenario 2 estimate
of 117.6 miles per year, only 2,352 miles
will make this change over the next 20
years. Annually, the proposed rule
affects 0.05 percent of Class 1 miles. The
characteristics of this small subset of
affected pipeline miles (or segments)
will ultimately determine the extent to
which large and small entities
ultimately avail themselves of the
proposed rule option. Given that small
entities operate only about 2 percent of
Class 1 miles, large entities in the
aggregate are more likely to experience
a pipeline segment requiring a change
from Class 1 to Class 3.
It is also important to note that
although the savings are presented here
on an annualized basis, the vast
majority of small entities will likely not
have to manage a change from Class 1
to Class 3 for any pipeline miles in a
given year. For instance, PHMSA’s
estimate of 1.7 to 2.6 miles per year of
Class 1 to Class 3 changes managed by
small entities (Scenarios 1 and 2), and
PHMSA’s estimated average segment
length of 0.26 miles, suggests an average
of 7 to 10 segments per year
experiencing a change from Class 1 to
Class 3 across the entire pipeline
industry. If each operator only manages
one segment changing from Class 1 to
Class 3 each year, then only 7 to 10
small entities (or fewer if operators
manage multiple segments in one year)
may manage a Class 1 to Class 3 change
per year, out of 254 total affected small
entities.
(3) Significant Alternatives Considered
PHMSA does not expect this
proposed rulemaking to have a
significant economic impact on small
businesses. Further, the changes to the
PSR proposed in this NPRM are
generally intended to provide regulatory
flexibility and cost savings to industry
members without adversely affecting
safety. PHMSA solicits public comment
on the economic impact on small
entities, and potential alternatives that
reduce any economic impact on small
entities.
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(4) Duplicative, Overlapping, and
Conflicting Federal Rules
PHMSA is unaware of any Federal
regulations that are substantially similar
to the proposals in this NPRM and
which would duplicate, overlap, or
conflict with the PSR revisions
proposed.
E. Executive Order 13175: Consultation
and Coordination With Indian Tribal
Governments
PHMSA analyzed this proposed rule
per the principles and criteria in
Executive Order 13175, ‘‘Consultation
and Coordination with Indian Tribal
Governments’’ (65 FR 67249; Nov. 6,
2000) and under DOT Order 5301.1.
Because PHMSA does not anticipate
that this proposed rule will have tribal
implications, the funding and
consultation requirements of Executive
Order 13175 would not apply. PHMSA
seeks comment on the applicability of
the Executive Order to this proposed
rule.
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F. Paperwork Reduction Act
The Paperwork Reduction Act of 1995
(44 U.S.C. 3501 et seq.) establishes
policies and procedures for controlling
paperwork burdens imposed by Federal
agencies on the public. Pursuant to 44
U.S.C. 3506(c)(2)(B) and 5 CFR
1320.8(d), PHMSA is required to
provide interested members of the
public and affected agencies with an
opportunity to comment on information
collection and recordkeeping requests.
The proposals in this NPRM will trigger
new notification requirements for
pipeline operators who experience a
change in their class location.
PHMSA proposes to create a new
information collection to help operators
comply with the proposed revision to
the PSR. Operators will be required to
notify PHMSA if they choose to use an
alternative to an inline-inspection
device when conducting pressure tests
on their pipelines. Operators will also
be required to notify PHMSA if they use
integrity management protocols to
manage pipeline segments that have
changed from a Class 1 to a Class 3
location. PHMSA will request a new
Control Number from OMB for this new
information collection.
PHMSA will submit an information
collection request to OMB for approval
based on the proposed requirements in
this NPRM. The information collection
is contained in the PSR, 49 CFR parts
190–199. The following information is
provided for this information collection:
(1) Title of the information collection;
(2) OMB control number; (3) Current
expiration date; (4) Type of request; (5)
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Abstract of the information collection
activity; (6) Description of affected
public; (7) Estimate of total annual
reporting and recordkeeping burden;
and (8) Frequency of collection. The
information collection burden is
estimated as follows:
1. Title: Class Location Change
Notification Requirements.
OMB Control Number: Will request
from OMB.
Current Expiration Date: TBD.
Abstract: This information collection
covers the collection of data from
owners and operators of pipelines.
Pipeline operators are required to notify
PHMSA in the event of certain instances
that pertain to a change in their class
location.
Affected Public: Owners and
operators of pipelines.
Annual Reporting Burden:
Total Annual Responses: 100.
Total Annual Burden Hours: 25.
Frequency of Collection: On occasion.
Requests for a copy of this
information collection should be
directed to Angela Hill or Cameron
Satterthwaite, Office of Pipeline Safety
(PHP–30), Pipeline Hazardous Materials
Safety Administration (PHMSA), 2nd
Floor, 1200 New Jersey Avenue SE,
Washington, DC 20590–0001,
Telephone (202) 366–4595.
Comments are invited on:
(a) The need for the proposed
collection of information for the proper
performance of the functions of the
agency, including whether the
information will have practical utility;
(b) The accuracy of the agency’s
estimate of the burden of the revised
collection of information, including the
validity of the methodology and
assumptions used;
(c) Ways to enhance the quality,
utility, and clarity of the information to
be collected; and
(d) Ways to minimize the burden of
the collection of information on those
who are to respond, including the use
of appropriate automated, electronic,
mechanical, or other technological
collection techniques.
Those desiring to comment on these
information collections should send
comments directly to the Office of
Management and Budget, Office of
Information and Regulatory Affairs,
Attn: Desk Officer for the Department of
Transportation, 725 17th Street NW,
Washington, DC 20503. Comments
should be submitted on or prior to
December 14, 2020. Comments may also
be sent via email to the Office of
Management and Budget at the
following address: oira_submissions@
omb.eop.gov.
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G. Unfunded Mandates Reform Act of
1995
The Unfunded Mandates Reform Act
of 1995 (2 U.S.C. 1501 et seq.) requires
Federal agencies to prepare and
consider estimates of the budgetary
impact of regulations containing Federal
mandates upon State, local, and Tribal
governments before adopting such
regulations. This NPRM imposes no
unfunded mandates. If promulgated,
this rule would not result in costs of
$100 million, adjusted for inflation, or
more in any one year to either State,
local, or Tribal governments, in the
aggregate, or to the private sector. A
copy of the PRIA is available for review
in the docket.
H. National Environmental Policy Act
The National Environmental Policy
Act (NEPA) (42 U.S.C. 4321 et. seq.)
requires Federal agencies to prepare a
detailed statement on major Federal
actions significantly affecting the
quality of the human environment.
PHMSA analyzed this NPRM in
accordance with NEPA, Council on
Environmental Quality regulations (40
CFR parts 1500–1508), and DOT Order
5610.1C. PHMSA has prepared a draft
Environmental Assessment (EA) and has
preliminarily determined this action
will not significantly affect the quality
of the human environment. A copy of
the EA for this action is available in the
docket. PHMSA invites comment on the
environmental impacts of this proposed
rulemaking.
I. Executive Order 13132: Federalism
Executive Order 13132, ‘‘Federalism’’
(64 FR 43255; Aug. 10, 1999) imposes
certain requirements on Federal
agencies formulating or implementing
policies or regulations that preempt
State law or that have federalism
implications. This NPRM does not
impose a substantial, direct effect on the
States, the relationship between the
national government and the States, or
the distribution of power and
responsibilities among the various
levels of government. This NPRM also
does not impose substantial direct
compliance costs on State and local
governments.
The proposed rule could have
preemptive effect because the pipeline
safety laws, specifically 49 U.S.C.
60104(c), prohibit State safety regulation
of interstate pipelines. Under the
pipeline safety law, States can augment
pipeline safety requirements for
intrastate pipelines but may not approve
safety requirements less stringent than
those required by Federal law. A State
may also regulate an intrastate pipeline
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facility not otherwise covered by
PHMSA regulations. In this instance,
the preemptive effect of the proposed
rule is limited to the minimum level
necessary to achieve the objectives of
the pipeline safety laws under which
the proposed rule is promulgated.
Therefore, the consultation and funding
requirements of E.O. 13132 do not
apply.
J. Executive Order 13211
This proposed rule is not a
‘‘significant energy action’’ under
Executive Order 13211, ‘‘Actions
Concerning Regulations That
Significantly Affect Energy Supply,
Distribution, or Use’’ (66 FR 28355; May
22, 2001). It is not likely to have a
significant adverse effect on supply,
distribution, or energy use. Further, the
Office of Information and Regulatory
Affairs has not designated this proposed
rule as a significant energy action.
K. Privacy Act Statement
Anyone may search the electronic
form of all comments received for any
of our dockets. You may review DOT’s
complete Privacy Act Statement,
published on April 11, 2000 (65 FR
19476), at https://www.dot.gov/privacy.
L. Regulation Identifier Number (RIN)
A regulation identifier number (RIN)
is assigned to each regulatory action
listed in the Unified Agenda of Federal
Regulations. The Regulatory Information
Service Center publishes the Unified
Agenda in April and October of each
year. The RIN contained in the heading
of this document can be used to crossreference this action with the Unified
Agenda.
List of Subjects
49 CFR Part 191
Class location change reporting,
pipeline reporting requirements.
49 CFR Part 192
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Class location change, integrity
management, pipeline safety.
In consideration of the foregoing,
PHMSA is proposing to revise 49 CFR
parts 191 and 192 as follows:
PART 191—TRANSPORTATION OF
NATURAL AND OTHER GAS BY
PIPELINE; ANNUAL, INCIDENT, AND
OTHER REPORTING
1. The authority citation for part 191
continues to read as follows:
■
Authority: 30 U.S.C. 185(w)(3), 49 U.S.C.
5121, 60101 et. seq., and 49 CFR 1.97.
2. Amend § 191.22 by adding
paragraph (c)(2)(vi) to read as follows:
■
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§ 191.22
National Registry of Operators.
*
*
*
*
*
(c) * * *
(2) * * *
(vi) A change in the classification of
a pipeline segment from a Class 1 to a
Class 3 location where the operator
chooses to confirm or revise the
maximum allowable operating pressure
(MAOP) in accordance with
§ 192.611(a)(4) of this chapter. The
notification must include the following
information about the Class 1 to Class 3
location segment: State, county,
pipeline name or number, pipe
diameter, MAOP, wall thickness, pipe
grade/strength, seam type, Class 1 to
Class 3 location change date, segment
length, pipeline location by both GIS
coordinates and pipeline system survey
stations or mile posts for the starting
and ending points of the Class 1 to Class
3 location segment, and the date of the
Class 1 to Class 3 location change.
*
*
*
*
*
PART 192—TRANSPORTATION OF
NATURAL AND OTHER GAS BY
PIPELINE: MINIMUM FEDERAL
SAFETY STANDARDS
3. The authority citation for part 192
is revised to read as follows:
■
Authority: 30 U.S.C. 185(w)(3), 49 U.S.C.
5121, 60101 et. seq., and 49 CFR 1.97.
4. Amend § 192.3 by adding the
definitions of ‘‘Class 1 to Class 3
location segment’’, ‘‘In-line inspection
segment’’, and ‘‘Predicted failure
pressure’’ in alphabetical order to read
as follows:
■
§ 192.3
Definitions.
*
*
*
*
*
Class 1 to Class 3 location segment
means a pipeline segment where:
(1) The segment has changed from a
Class 1 to a Class 3 location; and
(2) The operator is confirming or
revising the maximum allowable
operating pressure per § 192.611(a)(4).
At the operator’s discretion, the
endpoints of the Class 1 to Class 3
location segment may extend further
than the beginning and endpoints of the
Class 3 location involved.
*
*
*
*
*
In-line inspection segment means all
pipe within a Class 1 to Class 3 location
segment and all pipe adjacent to the
Class 1 to Class 3 location segment
between the nearest upstream in-line
inspection launcher and the nearest
downstream in-line inspection receiver.
*
*
*
*
*
Predicted failure pressure means the
calculated pipeline anomaly failure
pressure, based on the use of an
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appropriate engineering evaluation
method for the type of anomaly being
assessed, that does not have an included
safety factor. Different anomaly types
(e.g., dent, crack, or metal loss) will
require different engineering assessment
or analysis methods to determine the
predicted failure pressure.
*
*
*
*
*
■ 5. Amend § 192.7 by revising
paragraphs (b)(12) and (c)(6) to read as
follows:
§ 192.7 What documents are incorporated
by reference partly or wholly in this part?
*
*
*
*
*
(b) * * *
(12) API STANDARD 1163, ‘‘In-Line
Inspection Systems Qualification,’’
Second edition, April 2013, Reaffirmed
August 2018, (API STD 1163), IBR
approved for §§ 192.493, 192.618(b)(4),
and (b)(4)(iii).
*
*
*
*
*
(c) * * *
(6) ASME/ANSI B31.8S–2004,
‘‘Supplement to B31.8 on Managing
System Integrity of Gas Pipelines,’’
2004, (ASME/ANSI B31.8S–2004), IBR
approved for §§ 192.618; 192.903 note to
Potential impact radius; 192.907
introductory text, (b); 192.911
introductory text, (i), (k), (l), (m);
192.913(a), (b), (c); 192.917 (a), (b), (c),
(d), (e); 192.921(a); 192.923(b);
192.925(b); 192.927(b), (c); 192.929(b);
192.933(c), (d); 192.935 (a), (b);
192.937(c); 192.939(a); and 192.945(a).
■ 6. Amend § 192.611 by adding
paragraph (a)(4) and revising paragraph
(d) to read as follows:
§ 192.611 Change in class location:
Confirmation or revision of maximum
allowable operating pressure.
(a) * * *
(4) A Class 1 to Class 3 location
segment may have its maximum
allowable operating pressure confirmed
or revised in accordance with § 192.618.
*
*
*
*
*
(d) Confirmation or revision of the
maximum allowable operating pressure
that is required as a result of a study
under § 192.609 must be completed
within 24 months of the change in class
location. Pressure reduction under
paragraph (a)(1) or (2) of this section
within the 24-month period does not
preclude establishing a maximum
allowable operating pressure under
paragraph (a)(3) of this section or
implementing an integrity assessment
program that meets paragraph (a)(4) of
this section at a later date. The activities
required in paragraphs (a)(3) or (4) of
this section must be implemented prior
to any future increases of maximum
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allowable operating pressure to meet
paragraphs (a)(1) or (2) of this section.
■ 7. Add § 192.618 to read as follows:
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§ 192.618 Class 1 to Class 3 location
segment requirements.
A Class 1 to Class 3 location segment
must meet the following requirements:
(a) Program requirements for a Class
1 to Class 3 location segment. For
segments that change from a Class 1 to
a Class 3 location, the maximum
allowable operating pressure (MAOP)
must be confirmed or revised by
designating the segment involved as a
high consequence area, as defined in
§ 192.903, and including it in an
integrity management program in
accordance with subpart O of this part,
if the following criteria are met:
(1) Timing of Class 1 to Class 3
location change. The Class 1 to Class 3
location segment change must have
occurred after [INSERT EFFECTIVE
DATE OF FINAL RULE]. An operator
must conduct a class location study on
the in-line inspection segment at least
once each calendar year, with intervals
not to exceed 15 months, in accordance
with § 192.609. An operator must
maintain its in-line inspection segment
change in class location study records in
accordance with paragraph (h) of this
section.
(2) In-line inspection. The in-line
inspection segment must be assessed
using instrumented in-line inspection
tools that meet the requirements of
paragraph (b)(1) of this section.
(3) Hoop stress of Class 1 to Class 3
location segment. The hoop stress
corresponding to the MAOP of the Class
1 to Class 3 location segment must not
exceed 72 percent of SMYS in Class 3
locations.
(4) Pipe attributes for review. Pipeline
segments with any of the following
attributes cannot be a Class 1 to Class
3 location segment:
(i) Bare pipe;
(ii) Pipe with wrinkle bends;
(iii) Pipe that does not have traceable,
verifiable, and complete pipe material
records for diameter, wall thickness,
grade, seam type, yield strength, and
tensile strength;
(iv) Pipe that is uprated in accordance
with subpart K (unless the segment
passes a subpart J pressure test for a
minimum of 8 hours at a minimum
pressure of 1.39 times MAOP within 24
months after the Class 1 to Class 3
location segment change and prior to
uprating or increasing the current
MAOP);
(v) Pipe that has not been pressure
tested in accordance with subpart J for
8 hours at a minimum test pressure of
1.25 times MAOP (unless the segment
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passes a subpart J pressure test for a
minimum of 8 hours at a minimum
pressure of 1.25 times MAOP within 24
months after the Class 1 to Class 3
location segment change);
(vi) Pipe with direct current (DC), low
frequency electric resistance welded
(LF–ERW), electric flash welded (EFW),
or lap-welded seams, or pipe with a
longitudinal joint factor below 1.0; or
(vii) Pipe with cracking in the pipe
body, seam, or girth welds in or within
5 miles of the Class 1 to Class 3 location
segment that is over 20 percent of the
pipe wall thickness, has a predicted
failure pressure less than 100 percent of
SMYS, has a predicted failure pressure
less than 1.50 times MAOP, has
experienced a leak or a rupture due to
pipe cracking, or for which analysis in
accordance with paragraph (e) of this
section indicates the pipe could fail in
brittle mode.
(viii) Poor pipe external coating that
requires a minimum negative cathodic
polarization voltage shift of 100
millivolts or linear anodes along the
Class 1 to Class 3 location segment to
maintain cathodic protection in
accordance with § 192.463, or a Class 1
to Class 3 location segment with tape
wraps or shrink sleeves.
(ix) Pipe that transports gas whose
composition quality is not suitable for
sale to gas distribution customers,
including, but not limited to, pipe with
free-flowing water or hydrocarbons,
water vapor content exceeding
acceptable limits for gas distribution
customer delivery, hydrogen sulfide
(H2S) greater than one grain per 100
cubic feet, or carbon dioxide (CO2)
greater than 3 percent by volume.
(x) Pipelines operating in accordance
with § 192.619(c) or (d).
(xi) A Class 1 to Class 3 location
segment, in-line inspection segment, or
portion of it that has been previously
denied by the special permit process in
§ 190.341.
(b) Pipeline integrity assessments. In
addition to the requirements specified
in subpart O of this part, pipeline
integrity assessments for the in-line
inspection segment, including the Class
1 to Class 3 location segment, must meet
the following:
(1) Assessment method. Operators
must perform pipeline assessments
using the following in-line inspection
tools or alternative methods as
applicable for the pipeline integrity
threats being assessed:
(i) In-line inspection with a highresolution magnetic flux leakage (HR–
MFL) tool or an equivalent internal
inspection device;
(ii) In-line inspection with a highresolution deformation tool (HR-
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65175
Deformation), with sensors and
extension arms outside the tool cups, or
an equivalent internal inspection
device;
(iii) In-line inspection with an
electromagnetic acoustic transducer
(EMAT) tool or an equivalent internal
inspection device;
(iv) In-line inspection with an inertial
measurement unit (IMU) tool or an
equivalent internal inspection device;
(v) An operator may use alternative
methods, such as pressure testing or
other technology (excluding direct
assessment), upon submitting a
notification to PHMSA 90 days prior to
using the alternative method, in
accordance with § 192.18.
(vi) If an operator chooses not to
conduct the in-line inspection as
required in paragraphs (iii) or (iv) on a
pipeline segment with a history of pipe
body or weld cracking or pipe
movement, then the operator must
notify PHMSA in accordance with
§ 192.18.
(2) Initial assessment. Within 24
months of the Class 1 to Class 3 location
segment change, an operator must
identify and document each integrity
threat to which the pipeline segment is
susceptible and conduct initial pipeline
integrity assessments of the entire inline inspection segment for each threat
in accordance with §§ 192.917, 192.921,
and paragraph (b)(1) of this section.
(3) Reassessments. The operator must
conduct periodic reassessments in
accordance with § 192.937 and
paragraph (b)(1) of this section at least
once every 7 calendar years, with
intervals not to exceed 90 months, as
specified in § 192.939(a).
(4) In-line Inspection Validation.
Operators must validate the results of all
in-line inspections, for each type in-line
inspection tool run conducted in
accordance with this section, to Level 3
standards in accordance with API
Standard 1163 (incorporated by
reference, see § 192.7).
(i) An operator must analyze and
account for uncertainties in reported
results (e.g., tool tolerance, detection
threshold, probability of detection,
probability of identification, sizing
accuracy, conservative anomaly
interaction criteria, location accuracy,
anomaly findings, and unity chart plots
or equivalent for determining
uncertainties and verifying actual tool
performance) when identifying and
characterizing anomalies.
(ii) For each threat type assessed by
ILI tool type, an operator must validate
the in-line inspection tool tolerance for
each in-line inspection tool run using a
minimum of 4 anomaly validations or
100 percent of anomalies, whichever is
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less, either from new excavations or
from past excavations in the in-line
inspection segment, with documented
anomaly dimensions (width, depth,
length, and location) or other known
pipe features that are appropriate for the
in-line inspection tool.
(iii) For pipeline areas of metal loss
where in-line inspection tool data for
anomaly size and characterization are
used in the determination of the
predicted anomaly failure pressure, an
operator must use Section 6.2.3, Table
1—Characterizing Metal Loss
Probabilities of Detection—Depth
Detection Threshold, in accordance
with API Standard 1163 (incorporated
by reference, see § 192.7). Using the
qualifiers and limitation criteria in
Section 6.2.3, Table 1 of API Standard
1163 or technically proven criteria
appropriate for the location, size, and
type of the anomaly, an operator must
evaluate the anomaly based on whether
it is an extended metal loss, pit, or
groove.
(iv) An operator may use alternative
methods for in-line inspection tool
verification, such as calibration joints
near the upstream and downstream ILI
tool launchers and receivers, upon
submitting a notification to PHMSA 90
days prior to using the alternative
method, in accordance with § 192.18.
(5) Discovery of condition. Discovery
of a condition occurs when an operator
has adequate information about a
condition to determine that the
condition presents a potential threat to
the integrity of the pipeline. A condition
that presents a potential threat includes,
but is not limited to, those conditions
that require remediation or monitoring
listed under § 192.933 and paragraphs
(c), (d), and (e) of this section. An
operator must promptly, but no later
than 180 days after conducting a
pipeline integrity assessment, obtain
sufficient information about a condition
to make such a determination of an
integrity threat that requires
remediation.
(c) Remediation schedule (In-line
inspection segment). In addition to the
requirements specified in subpart O of
this part, remediation for the in-line
inspection segment, including the Class
1 to Class 3 location segment, must meet
the following:
(1) Immediate repair conditions. An
operator must repair the following
conditions immediately upon discovery:
(i) Metal loss anomalies where the
calculation of the remaining strength of
the pipe shows a predicted failure
pressure determined in accordance with
§ 192.712(b) less than or equal to 1.1
times the MAOP at the location of the
anomaly.
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(ii) Metal loss greater than 80 percent
of nominal wall, regardless of
dimensions.
(iii) Metal loss preferentially affecting
a detected longitudinal seam and where
the predicted failure pressure
determined in accordance with
§ 192.712(d) is less than or equal to 1.25
times the MAOP.
(iv) A dent located between the 8
o’clock and 4 o’clock positions (upper
2⁄3 of the pipe) that has metal loss,
cracking, or a stress riser, unless a
technically proven engineering analysis
conducted in accordance with
§ 192.712(c) demonstrates that critical
strain levels will not be exceeded before
the next engineering analysis or
assessment is conducted.
(v) A crack or crack-like anomaly
meeting any of the following criteria:
(A) Crack depth plus any metal loss
is greater than 50 percent of pipe wall
thickness;
(B) Crack depth plus any metal loss is
greater than the inspection tool’s
maximum measurable depth; or
(C) The crack or crack-like anomaly
has a predicted failure pressure,
determined in accordance with
§ 192.712(d), that is less than 1.25 times
the MAOP.
(vi) An indication or anomaly that, in
the judgment of the person designated
by the operator to evaluate the
assessment results, requires immediate
action.
(2) One-year conditions. An operator
must repair the following conditions
within 1 year of discovery:
(i) A smooth dent located between the
8 o’clock and 4 o’clock positions (upper
2⁄3 of the pipe) with a depth greater than
6 percent of the pipeline diameter
(greater than 0.50 inches in depth for a
pipeline diameter less than Nominal
Pipe Size (NPS) 12), unless an
engineering analysis conducted in
accordance with § 192.712(c)
demonstrates that critical strain levels
will not be exceeded before the next
engineering analysis or assessment is
conducted.
(ii) A dent with a depth greater than
2 percent of the pipeline diameter
(0.250 inches in depth for a pipeline
diameter less than NPS 12) that affects
pipe curvature at a girth weld or at a
longitudinal or helical (spiral) seam
weld, unless an engineering analysis
conducted in accordance with
§ 192.712(c) demonstrates that critical
strain levels will not be exceeded before
the next engineering analysis or
assessment is conducted.
(iii) A dent located between the 4
o’clock and 8 o’clock positions (lower 1⁄3
of the pipe) that has metal loss,
cracking, or a stress riser, unless an
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engineering analysis conducted in
accordance with § 192.712(c)
demonstrates that critical strain levels
will not be exceeded before the next
engineering analysis or assessment is
conducted.
(iv) Metal loss anomalies where a
calculation of the remaining strength of
the pipe shows a predicted failure
pressure, determined in accordance
with § 192.712(b), at the location of the
anomaly less than or equal to 1.39 times
the MAOP for Class 2 locations, and
1.50 times the MAOP for Class 3 and 4
locations. For metal loss anomalies in
Class 1 locations outside the Class 1 to
Class 3 location segment with a
predicted failure pressure greater than
1.1 times MAOP, an operator must
follow the remediation schedule
specified in ASME/ANSI B31.8S
(incorporated by reference, see § 192.7),
section 7, figure 4. For Class 1 pipe
within the Class 1 to Class 3 location
segment, a metal loss anomaly with a
predicted failure pressure of less than or
equal to 1.39 times the MAOP.
(v) Metal loss that is located at a
crossing of another pipeline, is in an
area with widespread circumferential
corrosion, or could affect a girth weld,
with a predicted failure pressure
determined in accordance with
§ 192.712(b) less than 1.39 times the
MAOP for Class 1 locations or where
Class 2 locations contain Class 1 pipe,
or 1.50 times the MAOP for all other
Class 2 locations and all Class 3 and
Class 4 locations. For Class 1 pipe
within the Class 1 to Class 3 location
segment, metal loss with a predicted
failure pressure of less than or equal to
1.39 times the MAOP.
(vi) Metal loss preferentially affecting
a detected longitudinal seam and where
the predicted failure pressure
determined in accordance with
§ 192.712(d) is less than 1.39 times the
MAOP for Class 1 locations or where
Class 2 locations contain Class 1 pipe,
or 1.50 times the MAOP for all other
Class 2 locations and all Class 3 and
Class 4 locations. For Class 1 pipe
within the Class 1 to Class 3 location
segment, metal loss with a predicted
failure pressure of less than or equal to
1.39 times the MAOP.
(vii) A crack or crack-like anomaly
that has a predicted failure pressure
determined in accordance with
§ 192.712(d) that is less than or equal to
1.39 times the MAOP for Class 1
locations or where Class 2 locations
contain Class 1 pipe, or 1.50 times the
MAOP for all other Class 2 locations
and all Class 3 and Class 4 locations.
For Class 1 pipe within the Class 1 to
Class 3 location segment, a crack or
crack-like anomaly with a predicted
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failure pressure of less than or equal to
1.39 times the MAOP.
(3) Remediation schedule (Class 1 to
Class 3 location segment). In addition to
the requirements in paragraph (e) of this
section, remediation for the Class 1 to
Class 3 location segment must meet the
following:
(i) One-year condition. An operator
must repair the following conditions
within 1 year of discovery:
(A) Pipe wall thickness loss greater
than 40 percent.
(B) A crack with depth greater than 40
percent of the pipe wall thickness.
(ii) [Reserved].
(4) Two-year condition for crack
repairs (in-line inspection segment). An
operator must repair the following
condition within 2 years of discovery:
(i) A crack or crack-like anomaly that
has a predicted failure pressure
determined in accordance with
§ 192.712(d) that is greater than or equal
to 1.39 times MAOP, and the crack
depth is greater than or equal to 40
percent of the pipe wall thickness.
(ii) [Reserved].
(5) Monitored condition. An operator
does not have to schedule the following
conditions for remediation but must
record and monitor the conditions
during subsequent risk assessments and
integrity assessments for any change
that may require remediation.
Monitored conditions are the least
severe and will not require examination
and evaluation until the next scheduled
integrity assessment interval, provided
an analysis shows they are not expected
to grow to dimensions meeting a 1-year
condition prior to the next scheduled
assessment. Monitored conditions are:
(i) A dent with a depth greater than
6 percent of the pipeline diameter
(greater than 0.50 inches in depth for a
pipeline diameter less than NPS 12)
located between the 4 o’clock position
and the 8 o’clock position (bottom 1⁄3 of
the pipe);
(ii) A dent located between the 8
o’clock and 4 o’clock positions (upper
2⁄3 of the pipe) with a depth greater than
6 percent of the pipeline diameter
(greater than 0.50 inches in depth for a
pipeline diameter less than NPS 12),
and an engineering analysis conducted
in accordance with § 192.712(c)
demonstrate that critical strain levels on
the dent will not be exceeded;
(iii) A dent with a depth greater than
2 percent of the pipeline diameter
(0.250 inches in depth for a pipeline
diameter less than NPS 12) that affects
pipe curvature at a girth weld or
longitudinal or helical (spiral) seam
weld, and an engineering analysis
conducted in accordance with
§ 192.712(c) demonstrates that critical
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strain levels on the dent and girth or
seam weld will not be exceeded;
(iv) A dent that has metal loss,
cracking, or a stress riser, and an
engineering analysis conducted in
accordance with § 192.712(c)
demonstrates that critical strain levels
will not be exceeded;
(v) Metal loss preferentially affecting
a detected longitudinal seam and where
the predicted failure pressure
determined in accordance with
§ 192.712(d) is greater than 1.39 times
the MAOP for Class 1 locations or where
Class 2 locations contain Class 1 pipe,
or 1.50 times the MAOP for all other
Class 2 locations and all Class 3 and
Class 4 locations. For Class 1 pipe
within the Class 1 to Class 3 location
segment, metal loss with a predicted
failure pressure of less than or equal to
1.39 times the MAOP; and
(vi) A crack or crack-like anomaly for
which the predicted failure pressure,
determined in accordance with
§ 192.712(d), is greater than 1.39 times
the MAOP for Class 1 locations or where
Class 2 locations contain Class 1 pipe,
or 1.50 times the MAOP for all other
Class 2 locations and all Class 3 and
Class 4 locations. For Class 1 pipe
within the Class 1 to Class 3 location
segment, a crack or crack-like anomaly
with a predicted failure pressure greater
than 1.39 times the MAOP.
(d) Special requirements for crack
anomalies. If cracks are discovered in
the Class 1 to Class 3 location segment
that meet the criteria in paragraph
(a)(4)(vii) of this section, the operator
must implement the requirements in
§ 192.611(a)(1), (2), or (3) within 2 years.
Until the pipe is replaced, operators
must remediate cracks as specified in
paragraph (c) of this section.
(e) Pipe and weld cracking
inspections. Except for pipe coated with
fusion-bonded or liquid-applied epoxy
coatings and excavations performed in
accordance with § 192.614(c), an
operator must inspect any pipe in the
in-line inspection segment, including
the Class 1 to Class 3 location segment,
that is uncovered for any reason to
evaluate the pipe for cracking where the
coating is removed. An operator must
use non-destructive examination
methods and procedures appropriate for
the type of non-destructive examination
method, and for the type of pipe and
integrity threat conditions in the ditch.
If an operator finds any cracking, the
operator must conduct an analysis in
accordance with § 192.712 and
remediate anomalies in accordance with
paragraphs (c) and (d) of this section.
(f) Additional preventive and
mitigative measures. For a Class 1 to
Class 3 location segment, an operator
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65177
must conduct the following operations
and maintenance actions and surveys
within 2 years of the Class 1 to Class 3
location segment change, evaluate the
findings, and remediate as follows:
(1) Close interval surveys with an ‘‘on
and off’’ current at a maximum 5-foot
spacing. An operator must evaluate in
accordance with § 192.463 and
remediate the unprotected pipe
segments within 1 year of the survey.
Operators must conduct close interval
surveys on reassessment intervals of at
least once every 7 calendar years, with
intervals not to exceed 90 months.
(2) At least 1 cathodic protection
pipe-to-soil test station must be located
within the Class 1 to Class 3 location
segment with a maximum spacing of 1⁄2
mile between test stations. In cases
where obstructions or restricted areas
prevent test station placement, the test
station must be placed in the closest
practical location. Annual monitoring of
the cathodic protection pipe-to-soil test
stations must meet §§ 192.463 and
192.465 for the Class 1 to Class 3
location segment.
(3) Install and maintain line-of-sight
markers visible on the pipeline right-ofway, except in agricultural areas or large
water crossings, such as lakes, where
line-of-sight markers are not practical.
An operator must replace line-of-sight
markers as necessary and within 30
days after identifying a missing line-ofsight marker.
(4) Interference surveys to address
induced alternating current (AC) from
parallel electric transmission lines, and
other interference issues, such as direct
current (DC), that may affect the Class
1 to Class 3 location segment. If an
interference survey finds the
interference current is greater than or
equal to 100 amps per meter squared,
impedes the safe operation of a pipeline,
or may cause a condition that would
adversely impact the environment or
public safety, an operator must correct
these instances within 15 months of the
interference survey.
(5) Depth of cover must conform with
§ 192.327 for a Class 1 to Class 3
location segment or be remediated by
adding markers at locations that do not
meet the requirements of § 192.327 for
a Class 1 location, lowering the pipe,
adding cover, or installing safety
barriers. Where the depth of cover is
less than 24 inches in areas of nonconsolidated rock, the operator must
either lower the pipe or add cover over
the Class 1 to Class 3 location segment.
(6) Right-of-way patrols in accordance
with paragraphs (a) and (c) of § 192.705
at least once per month, with intervals
not to exceed 45 days for Class 1 to
Class 3 location segments.
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(7) Leakage surveys at intervals not
exceeding 41⁄2 months, but at least four
times each calendar year for Class 1 to
Class 3 location segments.
(8) For shorted casings in Class 1 to
Class 3 location segments, operators
must clear the metallic short no later
than 1 year after the short is identified.
For an electrolytic casing short,
operators must remove the electrolyte
from the casing/pipe annular space no
later than 1 year after the short is
identified.
(g) Remote-control or automatic
shutoff valves. Mainline valves on both
sides of Class 1 to Class 3 location
segments, and isolation valves on any
crossover or lateral pipe designed to
isolate a leak or rupture in a Class 1 to
Class 3 location segment, must be
operational remote-controlled or
automatic shutoff valves with pressure
sensors on each side of the mainline
valves. The maximum distance between
such mainline valves must not exceed
20 miles.
(1) Valves installed in accordance
with this paragraph must be closed as
soon as practicable after a rupture is
identified, but not to exceed 30 minutes.
(2) Valves installed in accordance
with this paragraph must be operational
at all times, controlled by a SCADA
system, and monitored in accordance
with § 192.631.
(3) Valves installed in accordance
with this paragraph must be maintained
in accordance with §§ 192.631(c)(2) and
(c)(3), and 192.745.
(4) Automatic shutoff valves installed
in accordance with this paragraph must
be set so that, based on operating
conditions and minimum and maximum
flow model gradients, they will fully
close within a maximum of 30 minutes
following rupture identification.
Automatic shutoff valve set-points must
not be less than those required to
actuate the valve before a downstream
remote-control valve actuates. The
automatic shutoff valve procedure and
results for determining shutoff times
must be reviewed for accuracy at least
once each calendar year, with intervals
not to exceed 15 months.
(h) Documentation. In addition to the
documentation requirements specified
in § 192.947, each operator must
maintain records of all actions
implemented to comply with paragraph
(e) of this section for the life of the
VerDate Sep<11>2014
20:21 Oct 13, 2020
Jkt 253001
pipeline, including but not limited to
subpart J pressure test records in
accordance with § 192.517; and records
of any pipeline assessments, surveys,
remediations, maintenance, analyses,
and other implemented actions.
(i) Notifications to PHMSA of integrity
assessment program for class 1 to class
3 location segment changes. Each
operator of a gas transmission pipeline
that uses the integrity assessment
program option for managing a Class 1
to Class 3 location segment change must
notify PHMSA electronically in
accordance with § 191.22(c)(2).
■ 8. Amend § 192.712 by revising the
section heading and adding paragraph
(c) to read as follows:
§ 192.712 Analysis of predicted failure
pressure and critical strain level.
*
*
*
*
*
(c) Dents. To evaluate dents and other
mechanical damage that could result in
a stress riser, an operator must perform
an engineering critical assessment, as
follows:
(1) Evaluate potential threats for the
pipe segment in the vicinity of the
anomaly or defect including movement,
external loading, cracking, and
corrosion;
(2) Review high-resolution magnetic
flux leakage (HR–MFL) and highresolution deformation inline inspection
data for damage in the dent area and any
associated weld region;
(3) Perform pipeline curvature-based
strain analysis using recent HRDeformation inspection data;
(4) Compare the dent profile between
the most recent and previous in-line
inspections to identify significant
changes in dent depth and shape;
(5) Identify and quantify all
significant loads acting on the dent;
(6) Evaluate the strain level associated
with the anomaly or defect and any
nearby welds using Finite Element
Analysis, or another technology in
accordance with paragraph (c)(8) of this
section;
(7) The analyses performed in
accordance with this section must
account for material property
uncertainties and model inaccuracies
and tolerances;
(8) Dents with geometric strain levels
that exceed the critical strain must be
remediated in accordance with
§ 192.713 or § 192.933, as applicable;
PO 00000
Frm 00038
Fmt 4701
Sfmt 9990
(9) Using operational pressure data, a
valid fatigue life prediction model, and
assuming a reassessment safety factor of
2, estimate the fatigue life of the dent by
Finite Element Analysis or other
analytical technique in accordance with
this section;
(10) An operator using other
technologies or techniques to comply
with paragraph (c) of this section must
submit advance notification to PHMSA
in accordance with § 192.18.
■ 9. In § 192.903, amend the definition
of high consequence area by revising
paragraphs (1) and (2) to read as follows:
§ 192.903
subpart?
What definitions apply to this
*
*
*
*
*
High consequence area means an area
established by one of the methods
described in paragraphs (1) or (2) as
follows:
(1) An area defined as—
(i) A Class 3 location under § 192.5; or
(ii) A Class 4 location under § 192.5;
or
(iii) Any area in a Class 1 or Class 2
location where the potential impact
radius is greater than 660 feet (200
meters), and the area within a potential
impact circle contains 20 or more
buildings intended for human
occupancy; or
(iv) Any area in a Class 1 or Class 2
location where the potential impact
circle contains an identified site; or
(v) Any Class 1 to Class 3 location
segment designated as a high
consequence area in accordance with
§ 192.618(a).
(2) The area within a potential impact
circle containing—
(i) 20 or more buildings intended for
human occupancy, unless the exception
in paragraph (4) applies; or
(ii) An identified site; or
(iii) Any Class 1 to Class 3 location
segment designated as a high
consequence area in accordance with
§ 192.618(a).
*
*
*
*
*
Issued in Washington, DC, on September 3,
2020, under authority delegated in 49 CFR
1.97.
Alan K. Mayberry,
Associate Administrator for Pipeline Safety.
[FR Doc. 2020–19872 Filed 10–13–20; 8:45 am]
BILLING CODE 4910–60–P
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Agencies
[Federal Register Volume 85, Number 199 (Wednesday, October 14, 2020)]
[Proposed Rules]
[Pages 65142-65178]
From the Federal Register Online via the Government Publishing Office [www.gpo.gov]
[FR Doc No: 2020-19872]
[[Page 65141]]
Vol. 85
Wednesday,
No. 199
October 14, 2020
Part II
Department of Transportation
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Pipeline and Hazardous Materials Safety Administration
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49 CFR Parts 191 and 192
Pipeline Safety: Class Location Change Requirements; Proposed Rule
Federal Register / Vol. 85 , No. 199 / Wednesday, October 14, 2020 /
Proposed Rules
[[Page 65142]]
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DEPARTMENT OF TRANSPORTATION
Pipeline and Hazardous Materials Safety Administration
49 CFR Parts 191 and 192
[Docket No. PHMSA-2017-0151]
RIN 2137-AF29
Pipeline Safety: Class Location Change Requirements
AGENCY: Pipeline and Hazardous Materials Safety Administration (PHMSA);
DOT.
ACTION: Notice of proposed rulemaking (NPRM).
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SUMMARY: In response to public input received as part of the rulemaking
process, PHMSA is proposing to revise the Federal Pipeline Safety
Regulations to amend the requirements for gas transmission pipeline
segments that experience a change in class location. Under the existing
regulations, pipeline segments located in areas where the population
density has significantly increased must perform one of the following
actions: Reduce the pressure of the pipeline segment, pressure test the
pipeline segment to higher standards, or replace the pipeline segment.
This proposed rule would add an alternative set of requirements
operators could use, based on implementing integrity management
principles and pipe eligibility criteria, to manage certain pipeline
segments where the class location has changed from a Class 1 location
to a Class 3 location. Through required periodic assessments, repair
criteria, and other extra preventive and mitigative measures, PHMSA
expects this alternative approach would provide long-term safety
benefits consistent with the current natural gas pipeline safety rules
while also providing cost savings for pipeline operators.
DATES: Persons interested in submitting written comments on this
proposed rule must do so by December 14, 2020. Late-filed comments will
be considered to the extent practicable.
ADDRESSES: You may submit comments identified by the docket number
PHMSA-2017-0151 by any of the following methods:
Federal eRulemaking Portal: https://www.regulations.gov. This site
allows the public to enter comments on any Federal Register notice
issued by any agency. Follow the online instructions for submitting
comments.
Mail: Hand Delivery: U.S. DOT Docket Management System, West
Building Ground Floor, Room W12-140, 1200 New Jersey Avenue SE,
Washington, DC 20590-0001 between 9:00 a.m. and 5:00 p.m., Monday
through Friday, except Federal holidays.
Fax: 1-202-493-2251.
Instructions: Identify the docket number PHMSA-2017-0151 at the
beginning of your comments. If you submit your comments by mail, submit
two copies. If you wish to receive confirmation that PHMSA has received
your comments, include a self-addressed stamped postcard. Internet
users may submit comments at https://www.regulations.gov/.
Note: Comments are posted without changes or edits to https://www.regulations.gov, including any personal information provided.
There is a privacy statement published on https://www.regulations.gov.
Confidential Business Information
Confidential Business Information (CBI) is commercial or financial
information that is both customarily and actually treated as private by
its owner. Under the Freedom of Information Act (FOIA) (5 U.S.C. 552),
CBI is exempt from public disclosure. If your comments responsive to
this notice contain commercial or financial information that is
customarily treated as private, that you actually treat as private, and
that is relevant or responsive to this notice, it is important that you
clearly designate the submitted comments as CBI. Pursuant to 49 CFR
190.343, you may ask PHMSA to give confidential treatment to
information you give to the agency by taking the following steps: (1)
Mark each page of the original document submission containing CBI as
``Confidential''; (2) send PHMSA, along with the original document, a
second copy of the original document with the CBI deleted; and (3)
explain why the information you are submitting is CBI. Unless you are
notified otherwise, PHMSA will treat such marked submissions as
confidential under the FOIA, and they will not be placed in the public
docket of this notice. Submissions containing CBI should be sent to
Robert Jagger, Office of Pipeline Safety (PHP-30), Pipeline and
Hazardous Materials Safety Administration (PHMSA), 2nd Floor, 1200 New
Jersey Avenue SE, Washington, DC 20590-0001, or by email at
[email protected]. Any commentary PHMSA receives that is not
specifically designated as CBI will be placed in the public docket.
FOR FURTHER INFORMATION CONTACT: Robert Jagger, Senior Transportation
Specialist, by telephone at 202-366-4361. For technical questions:
Steve Nanney, Project Manager, by telephone at 713-272-2855.
SUPPLEMENTARY INFORMATION:
I. Executive Summary
A. Purpose of Regulatory Action
B. Summary of the Major Regulatory Provisions
C. Costs and Benefits
II. Background
A. Class Location History and Purpose
B. Changes in Class Location Due to Population Growth
C. Class Location Change Special Permits
D. Class Location Studies, Public Workshop, Report, and
Stakeholder Input
E. Class Location ANPRM
F. 2019 Gas Transmission Final Rule
III. Analysis of ANPRM Comments and PHMSA's Response
A. Comments Related to the 2016 Proposed Gas Transmission Rule
B. Requiring Pipe Integrity Upgrades and Allowing Other Options
for Class Location Changes
C. Integrity Upgrades and Integrity Management Options for
Clustered Areas
D. Using an Integrity Management Option To Manage Safety When
Class Locations Change From a Class 1 to a Class 3
E. General Eligibility for Managing Class Location Changes With
Integrity Management
F. Eligibility for Pipe Operated in Accordance With Sec.
192.619(c)
G. Eligibility for Pipe With Specific Conditions and Attributes
H. Eligibility for Pipe With Significant Corrosion
I. Eligibility for Damaged Pipe, Dented Pipe, or Pipe That Has
Lost Ground Cover
J. Eligibility Factors Based on Diameter, Operating Pressure, or
Potential Impact Radius Size
K. Codifying Current Special Permit Conditions
L. Additional Preventive and Mitigative Measures Needed for an
Integrity Management Option for Class Location Change Management
M. Traceable, Verifiable, and Complete Records for Supporting
Class Location Change Integrity Management Measures
N. Data on Class Location Pipe Replacement and Route Planning
O. Other Topics--General Comments
IV. Section-by-Section Analysis
V. Regulatory Analyses and Notices
I. Executive Summary
A. Purpose of Regulatory Action
Class locations are used in the natural gas Federal Pipeline Safety
Regulations (PSR) in a graded approach to provide conservative safety
margins \1\ and safety standards commensurate with the potential
consequences of pipeline
[[Page 65143]]
incidents, and are based on the population density near a pipeline.\2\
As class locations are defined with relation to the number of dwellings
for human occupancy in the area, an onshore gas transmission pipeline's
class location can change as the population living or working near a
pipeline changes. An increase in population that results in a change in
class location requires operators to confirm design factors and to
recalculate the maximum allowable operating pressure (MAOP) of the
pipeline.\3\ If a class location changes and the hoop stress \4\
corresponding to the established MAOP of a segment of pipeline is not
commensurate with the MAOP of the newly determined class location,
Sec. 192.611 currently requires that the pipeline operator (1) lower
the pipeline's MAOP to reduce stress levels in the pipe, (2) replace
the existing pipe with pipe that has thicker walls or higher yield
strength to yield a lower operating stress at the same MAOP, or (3)
pressure test the pipeline at a higher test pressure.
---------------------------------------------------------------------------
\1\ Pipelines are designed with a safety margin between the
design operating pressure and the pressure at which failure would
occur. Safety margins are necessary because pipelines can be subject
to emergency situations, unexpected loads, operator error, and
material degradation.
\2\ Class locations are defined at Sec. 192.5. A ``class
location unit'' is defined at Sec. 192.5 as an onshore area that
extends 220 yards on either side of the centerline of any continuous
1-mile length of pipeline. This distance is more colloquially known
as the ``sliding mile'' and is explained in more detail later in
this document. A Class 1 location is an offshore area or any class
location unit with 10 or fewer buildings intended for human
occupancy within the class location unit. A Class 2 location is any
class location unit with more than 10 but fewer than 46 buildings
intended for human occupancy within the class location unit. A Class
3 location is any class location unit with 46 or more buildings
intended for human occupancy or an area where the pipeline lies
within 100 yards of either a building or a small, well-defined
outside area that is occupied by 20 or more persons on at least 5
days a week for 10 weeks in any 12-month period within the class
location unit, and a Class 4 location is any class location unit
where buildings with 4 or more stories above ground are prevalent.
\3\ Maximum allowable operating pressure is the maximum internal
pressure at which a natural gas pipeline or pipeline segment may be
operated.
\4\ Hoop stress is stress that acts around the circumference of
a pipe (i.e., perpendicular to the pipe length) and is caused by the
internal pressure pushing outward against the pipe wall. As pressure
within the pipe increases, the stress in the pipe wall must be
capable of acting against that pressure to contain it.
---------------------------------------------------------------------------
Some operators have applied for special permits to manage class
location changes that would normally require replacing pipe, reducing
the operating pressure, or pressure testing the pipe. Under the special
permit process, PHMSA waives or otherwise modifies compliance with
regulatory requirements if the operator requesting the special permit
demonstrates a need and PHMSA determines that granting the special
permit would be consistent with pipeline safety.\5\ PHMSA performs
extensive technical analysis on special permit applications and has
granted special permits on the condition that operators will perform
alternative measures to retain a consistent level of pipeline safety
for the new class location throughout the life cycle of the pipeline.
In 2004, PHMSA published guidance in the Federal Register that
addressed the common conditions for granting class location change
special permit requests. This guidance clarified PHMSA's process for
granting a class location waiver that would allow operators to perform
alternative risk-control activities based on integrity management (IM)
concepts, rather than pipe replacement, pressure testing, or pressure
reductions.\6\
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\5\ The special permit process is outlined in Sec. 190.341 and
is no different for waiving the class location regulations than for
waiving any other requirements in the PSR.
\6\ Public notices were published in Federal Register:
``Pipeline Safety: Development of Class Location Change Waiver
Guidelines,'' 69 FR 22115 (Apr. 23, 2004); and ``Pipeline Safety:
Development of Class Location Change Waiver Criteria,'' 69 FR 38948
(June 29, 2004). Additional guidance is provided online at: https://primis.phmsa.dot.gov/classloc/index.htm.
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On January 3, 2012, Congress adopted the Pipeline Safety,
Regulatory Certainty, and Job Creation Act of 2011 (2011 Pipeline
Safety Act).\7\ Section 5 of that act required that PHMSA evaluate
whether applying IM principles to areas outside of high consequence
areas (HCA), with respect to gas transmission pipeline facilities,
could possibly mitigate or eliminate the need for class location
requirements.\8\ As stated in the resulting class location report
titled ``Evaluation of Expanding Pipeline Integrity Management Beyond
High-Consequence Areas and Whether Such Expansion Would Mitigate the
Need for Gas Pipeline Class Location Requirements'' that was issued in
2016 (2016 Class Location Report), the application of IM requirements
to gas transmission pipelines outside of HCAs would not warrant the
total elimination of class locations.\9\ However, PHMSA stated that it
intended to consider whether adjustments were needed in the way that
operators were required to implement certain requirements when class
locations did change.
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\7\ Pipeline Safety, Regulatory Certainty, and Job Creation Act
of 2011; signed January 3, 2012; Public Law 112-90.
\8\ Id. at sec. 5(a).
\9\ See https://www.regulations.gov/document?D=PHMSA-2011-0023-0153.
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On July 31, 2018, PHMSA published an advance notice of proposed
rulemaking (ANPRM) in the Federal Register to seek feedback regarding
the revision of the PSR applicable to the management of gas
transmission pipeline segments where the class location has
changed.\10\ Specifically, PHMSA requested comments regarding whether
operators should have the option of performing certain risk-based IM
activities in lieu of the current required activities (i.e., pipe
replacement, pressure test, or pressure reduction) and whether those
modifications could mitigate the public safety need for the existing
class location requirements in this context. This ANPRM was initiated
to honor the commitment made at the conclusion of the 2016 Class
Location Report that PHMSA would study alternatives to the regulatory
requirement for pipe replacement when class locations change and was
also responsive to comments made to a 2017 DOT notice regarding
regulatory review actions.\11\
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\10\ ``Pipeline Safety: Class Location Change Requirements,'' 83
FR 36861 (July 31, 2018).
\11\ ``Notification of Regulatory Review,'' 82 FR 45750 (Oct. 2,
2017).
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Based on input in previous public meetings and workshops,\12\ the
comments received on the ANPRM, the 2016 Class Location report, and a
review of PHMSA's active special permits for Class 1 to Class 3
location changes,\13\ PHMSA proposes to amend the class location change
regulations for certain in-service gas transmission segments where the
class location has changed from a Class 1 to a Class 3 to add an IM-
based alternative to the existing requirements. PHMSA is requesting
input from the public on all aspects of this proposal, including
whether the modification or elimination of the proposed pipe
eligibility attributes or additional preventative and mitigative
measures would provide an equivalent level of safety and maximize net
benefits to society.
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\12\ See Section II, D of this document titled, ``Class Location
Studies, Public Workshop, Report, and Stakeholder Input.''
\13\ As of May 1, 2019, PHMSA's 12 special permits for Class 1
to Class 3 location changes apply to segments of pipe in the States
of Alabama, Arizona, Colorado, Georgia, Kentucky, Louisiana,
Michigan, Mississippi, New Jersey, New Mexico, New York, Ohio,
Pennsylvania, Tennessee, Texas, West Virginia, and Wyoming.
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B. Summary of the Major Regulatory Provisions
PHMSA is proposing an IM-based alternative to the existing class-
location-change requirements. The NPRM addresses two main topics
pertaining to the IM alternative: (1) The criteria that pipe must meet
to be eligible for the alternative, and (2) the additional, IM-based
safety requirements necessary for using the alternative. Both aspects
serve to protect public safety when pipeline operators apply the
alternative approach.
[[Page 65144]]
The NPRM addresses segments that change from a Class 1 to a Class 3
location after the publication of a final rule based on this proposed
rulemaking and operate at 72 percent of specified minimum yield
strength (SMYS) \14\ or less. PHMSA proposes that for segments that are
eligible based on pipe attributes, operators choosing the IM
alternative would adhere to documentation requirements, operations and
maintenance (O&M) requirements, and other additional safety measures
proposed in this rulemaking. Operators who do not meet the requirements
of the proposed rule would need to follow the current regulatory
requirements for class location changes or apply for a special permit.
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\14\ SMYS is an indication of the minimum stress that a pipe may
experience that will cause plastic, or permanent, deformation of the
steel pipe.
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Specifically, pipeline segments meeting the following conditions or
having the following attributes would be ineligible for the IM
alternative for managing class location changes:
Bare pipe;
Wrinkle bends;
Missing material properties records;
Certain historically problematic seam types; \15\
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\15\ Problematic seam types include direct current (DC), low-
frequency electric resistance welded pipe (LF-ERW), electric flash-
welded (EFW) pipe, lap-welded pipe, and pipe seams with a
longitudinal joint factor below 1.0 as defined in Sec. 192.113.
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Body, seam, or girth-weld cracking; \16\
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\16\ This cracking can include stress corrosion cracking and
selective seam weld corrosion, which are cracking defects in the
pipe body or weld seam. Cracks are undesired openings or separations
in a normally rigid material, such as a pipe wall, and are
detrimental to the capability of a pipeline to restrain pressure.
Often, cracks are found only on the surface and do not penetrate the
pipe wall. However, cracks that don't fully penetrate the pipe wall,
if left unchecked, can propagate into a failure or a rupture and
must be promptly repaired.
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Pipe with poor external coating or with tape wraps or
shrink sleeves;
A leak or failure history within 5 miles of the segment;
\17\
---------------------------------------------------------------------------
\17\ These would be leaks or failures reported to PHMSA via an
incident report per part 191.
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Pipe transporting gas that is not of suitable composition
and quality for sale to gas distribution customers; and
Pipe operated in accordance with Sec. 192.619 (c) or (d).
PHMSA also proposes that a pipeline segment would be ineligible if
it did not have a documented successful \18\ 8-hour, part 192, subpart
J, pressure test to a minimum of 1.25 times MAOP. Pipeline segments
that were previously ``uprated'' \19\ without a documented pressure
test would also not be eligible unless the operator conducts a new
pressure test.
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\18\ A ``successful'' pressure test is one where the pipe does
not rupture or leak because of the test. Part 192, subpart J,
prescribes the minimum leak-test and strength-test requirements for
pipelines.
\19\ An ``uprate'' is where an operator increases the MAOP of
its pipeline. To increase the pressure on its pipeline, an operator
must comply with the minimum requirements prescribed in subpart K of
part 192. An operator would still be subject to the leak-test and
strength test requirements, including recordkeeping requirements,
under part 192, subpart J.
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These applicability criteria would help protect public safety by
assuring that pipeline segments with known elevated risks that are
changing from a Class 1 to a Class 3 location are pressure-tested, de-
rated to a lower MAOP, or replaced with new and stronger pipe, as
required by the current regulations in Sec. 192.611. In most cases,
this eligibility criteria prevents pipe that would be more susceptible
to corrosion or cracking from using this NPRM alternative, and it also
helps to ensure that operators can use the proper assessment and
mitigation methods on pipeline segments that could cause great harm to
the public based on their risk. PHMSA is concerned that, with the
additional risk for corrosion and cracking many of these segments would
have, anomalies might be able to grow to a failure size before the next
assessment. Therefore, PHMSA has proposed these eligibility criteria as
a matter of ensuring that pipe integrity can be maintained in Class 3
locations where pipe designed to Class 1 standards remains in service.
PHMSA discusses this in more detail later in this document and seeks
comment on whether there is an alternative approach that would maximize
net benefits to society while maintaining safety.
Pipeline segments changing to a Class 4 location would not be
eligible for the IM alternative under this proposal, but would rather
be accommodated through PHMSA's current class location special permit
process.\20\
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\20\ PHMSA has neither included Class 4 locations in this
proposed rule nor would it include such locations in any other NPRM
without having first developed a unique set of conditions to
maintain safety for multi-story buildings and applying them through
the issuance of several special permits.
---------------------------------------------------------------------------
If a pipeline segment meets all eligibility criteria and the
operator opts to follow the IM alternative, PHMSA proposes to require
that the operator notify PHMSA of details of each segment that
experienced a Class 1 to Class 3 location change 60 days prior to
implementing the IM alternative.
PHMSA is also proposing to modify the definition of an HCA to
include these Class 1 to Class 3 location segments, which would then
make these specific segments subject to all the requirements in subpart
O, in addition to the more stringent requirements discussed in more
detail below. When subpart O was developed and promulgated in 2003,\21\
PHMSA did not anticipate that operators would be able to demonstrate
adequate pipeline integrity for pipe that was not designed for the
class location in which it was located. Therefore, the regulations
address any potential risk that would be involved when a class location
changes by requiring that the pipeline operate at a lower pressure if
an operator does not replace the pipeline segment or pressure test the
segment. The proposal would allow operators to choose to follow IM
requirements in subpart O and additional requirements for applicable
segments, which include required in-line inspections (ILI), external
pipeline coating, cathodic protection (CP),\22\ pipeline repair
criteria to maintain MAOP with a Class 1 location 39 percent safety
factor, usage of remote-controlled or automatic shutoff valves, and
other additional preventive and mitigative (P&M) measures. PHMSA
expects these measures to provide for an equivalent level of safety for
the life of the pipeline when compared to pipe replacement.
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\21\ ``Pipeline Safety: Pipeline Integrity Management in High
Consequence Areas (Gas Transmission Pipelines),'' 68 FR 69778 (Dec.
15, 2003).
\22\ CP is a technique used to control or limit the corrosion of
a pipeline's external metal surface by making it the cathode of an
electrochemical cell. This treatment can be achieved with a special
coating on the external surface of the pipeline along with an
electrical system and anodes buried in the ground, or with a
``sacrificial'' or galvanic metal acting as an anode. In those types
of systems, the anode will corrode before the protected metal will.
---------------------------------------------------------------------------
More specifically, PHMSA is proposing that operators perform an
initial integrity assessment using ILI tools within 24 months of the
class location change, which would align with the current timeframe to
either confirm or change the MAOP after a class location change. PHMSA
would require operators to perform this ILI assessment on the entire
pipeline segment that has experienced the change in class location,
including from the nearest upstream ILI tool launcher to the nearest
downstream ILI tool receiver.
With respect to additional P&M measures beyond what are included in
subpart O, PHMSA is proposing to require operators to do the following:
Perform additional coating, interference, and corrosion surveys;
remediate defined anomalies; install line-of-sight markers; install
remote-control or automatic shutoff mainline valves; perform depth of
cover surveys and
[[Page 65145]]
remediation; clear shorted casings; perform additional right-of-way
patrols and leakage surveys; and use a supervisory control and data
acquisition (SCADA) system. These additional requirements would address
aspects of pipeline integrity and public safety for which ILI
assessments alone do not address, such as reducing the likelihood of
third-party damage, detecting and mitigating conditions that can
accelerate corrosion growth, and terminating gas flow from ruptures
faster than would be required under existing regulations.
Operators would also be required to keep documentation for all
assessments, surveys, and any other required actions they perform in
meeting the proposed requirements. PHMSA intends for this class
location management option, when performed in conjunction with the
requirements of subpart O, to provide a consistent-or-higher level of
safety for the life of the pipeline if the operator chooses not to
replace the pipe.
C. Costs and Benefits
Consistent with Executive Order 12866, PHMSA has prepared an
assessment of the benefits and costs of this proposed rule, as well as
reasonable alternatives. The estimated cost savings of this proposal
are due to avoided pipe replacement of segments for which operators
employ the proposed IM alternative. In the Preliminary Regulatory
Impact Analysis (PRIA) posted on the public docket, PHMSA presented two
estimates of the number of miles that may change from a Class 1 to a
Class 3 location each year from 2019 to 2039 and analyzed them as two
separate scenarios. Scenario 1 is based on an estimate of 78 miles per
year, which is the average result from PHMSA's annual estimates based
on historical annual report data from 2010 to 2017. Scenario 2 is based
on the median of PHMSA's annual estimates, which is 118 miles. PHMSA
estimated the cost savings of the proposed rule by estimating the rate
and unit cost for the currently available class location change
compliance methods, the unit costs of complying with the special permit
program, and the mix of consequence classifications among the affected
segments. PHMSA assumes that this proposed rule would cause operators
to replace pipe less often when a class location changes from Class 1
to Class 3, as they would choose to use the IM alternative of this
method where feasible. PHMSA estimated the costs of the IM alternative
compared to the costs of pipe replacement against the estimated mileage
changing from a Class 1 location to a Class 3 location per year. As
such, PHMSA estimates the annual cost savings of the rule to be
approximately $55 million for scenario 1, and $86 million for scenario
2, both calculated at a 7 percent discount rate.
II. Background
A. Class Location History and Purpose
The concept of class locations pre-dates the Federal regulation of
gas transmission pipelines and was an early method of differentiating
areas along natural gas transmission pipelines based on the potential
consequence of a hypothetical pipeline accident. The first class
location definitions were incorporated into the PSR on August 19, 1970,
and were derived from the American Society of Mechanical Engineers
(ASME) B31.8 designations that were included in the American Standards
Association B31.8-1968 version of the ``Gas Transmission and
Distribution Pipeline Systems'' standard, which eventually became ASME
B31.8, ``Gas Transmission and Distribution Pipeline Systems.'' The
definitions for class locations that PHMSA codified maintained the
original ASME B31.8 characterizations for Class 1 through Class 3
locations and added a new Class 4 location definition. These original
class location definitions, with some slight modifications, are still
applied today.
PHMSA uses class locations to provide safety margins and standards
that are commensurate with the potential consequence of a pipeline
failure based on the surrounding population. A pipeline's class
location is based on the number of buildings or dwellings for human
occupancy in the surrounding area.
Pipeline class locations for onshore gas pipelines are determined
using the concept of a ``sliding mile,'' which is a unit of measurement
that is 1 mile in length, extending 220 yards on either side of the
centerline of a pipeline, and moves along the pipeline. The number of
buildings within this sliding mile at any point during the mile's
movement determines the class location for the entire mile of pipeline
that the sliding mile moves along.\23\
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\23\ For the purposes of this rulemaking, a ``building'' may be
interchangeably referred to as a ``home,'' a ``house,'' or a
``dwelling,'' all of which refer to a structure intended for human
occupancy, whether it is used as a residence, for business, or for
another purpose.
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A Class 1 location is a class location unit along a continuous mile
containing 10 or fewer buildings intended for human occupancy or is an
offshore area; a Class 2 location is a class location unit along a
continuous mile containing 11 to 45 buildings intended for human
occupancy; and a Class 3 location is a class location unit along a
continuous mile containing 46 or more buildings intended for human
occupancy, or is within 100 yards of a building or place of public
assembly.\24\ Class 4 locations exist where buildings with four or more
stories above ground are prevalent. Whenever a pipeline segment has
multiple class locations, the higher-numbered class location applies to
the entire segment.
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\24\ Under Sec. 192.5, a location is Class 3 if it has a
building or a small, well-defined outside area (including
playgrounds, recreation areas, and outdoor theaters) that is
occupied by 20 or more persons at least 5 days a week for 10 weeks
in any 12-month period. The days and weeks need not be consecutive.
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Potential consequences of personal injury and property damage
resulting from incidents such as a leak- or rupture-type failure,
increase in a more densely populated area. In addition, an increasing
population around a pipeline amplifies the probability of an incident
occurring due to additional external force stresses, corrosion,
interference currents, loss of pipeline soil cover, damage from third
parties, and other factors.
Design factors \25\ are used along with pipe attributes in
engineering calculations to determine the required design pressure and
MAOP of each steel pipeline segment. To decrease operational hoop
stresses \26\ in areas of higher consequence, these class location-
based design factors (i.e., MAOP derating factors) \27\ provide a
safety margin and help ensure the pipeline is operated below 100
percent of SMYS. As specified in Sec. 192.105, a pipeline's design
pressure is determined using Barlow's Formula: P = (2St/D) x F x E x T,
where P is the design pressure, S is the pipe's yield strength, t is
the wall thickness of the pipe, D is the outside diameter of the pipe,
F is the design factor specific to the class location, E is the
longitudinal joint factor,\28\ and T is the temperature
[[Page 65146]]
derating factor.\29\ To illustrate how class location design factors
influence the MAOP of a pipeline, consider a 1000 psig pipeline (1.0
design factor) with the same operating parameters (diameter, wall
thickness, yield strength, seam type, and temperature) but in different
class locations. The pipeline MAOPs would be as follows:
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\25\ Design factors, which are used to calculate the design
pressure for steel pipe in Sec. 192.105(a), are listed in Sec.
192.111. Class 1 locations have a 0.72 design factor, Class 2
locations have a 0.60 factor, Class 3 locations have a 0.50 factor,
and Class 4 locations have a 0.40 design factor.
\26\ ``Hoop stress'' is the stress in a pipe wall, acting
circumferentially in a plane perpendicular to the longitudinal axis
of the pipe, that is produced by the pressure of the product in the
pipe. Hoop stress is calculated using Barlow's Formula, which is at
Sec. 192.105. Hoop stresses are the same as design pressure, unless
an outside force is acting on it. If hoop stress has the same safety
factor as MAOP, then they are equal.
\27\ MAOP determination and the required design factors for the
class location can be found in Sec. Sec. 192.105, 192.111, and
192.619.
\28\ The longitudinal joint factor, based on the weld seam type
of a pipeline, per this formula, has a limiting effect on the MAOP
of the pipeline. While it is typically ``1.00'' and would not affect
the calculation, certain types of furnace butt-welded pipe or pipe
not manufactured to certain 49 CFR part 192-approved industry
standards will have factors of 0.60 or 0.80, which will necessitate
a reduction in design pressure. The longitudinal joint factors for
steel pipe are listed at Sec. 192.113.
\29\ The temperature derating factor ranges from 1.000 to 0.867
depending on the operating temperature of the pipeline. Pipelines
designed to operate at 250 degrees Fahrenheit and lower have a
factor of 1.000, which does not affect the design pressure
calculation. Pipelines designed to operate at higher temperatures,
including up to 450 degrees Fahrenheit, have derating factors less
than one, which lowers the design pressure of the pipeline. Steel
pipe temperature derating factors are listed at Sec. 192.115.
Class 1--design factor = 0.72, MAOP = 720 psig
Class 2--design factor = 0.60, MAOP = 600 psig
Class 3--design factor = 0.50, MAOP = 500 psig
Class 4--design factor = 0.40, MAOP = 400 psig
As natural gas transmission pipeline standards and regulations have
evolved, the class location concept was incorporated into many other
regulatory areas, including test pressures, mainline block valve
spacing, pipeline design and construction requirements, and on-going
O&M requirements. In all, the class location concept is incorporated
throughout part 192.\30\
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\30\ Specifically, Sec. Sec. 192.5, 192.8, 192.9, 192.65,
192.105, 192.111, 192.150, 192.175, 192.179, 192.243, 192.327,
192.485, 192.503, 192.505, 192.609, 192.611, 192.613, 192.619,
192.620, 192.625, 192.705, 192.706, 192.707, 192.713, 192.903,
192.933, and 192.935.
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Modern pipeline inspection technology includes ILI and above-ground
coating surveys. ILI technology uses devices that flow with the product
in the pipeline and are colloquially known as ``smart pigs,'' which can
measure and record irregularities in the pipe body and welds, including
pipe wall loss (such as corrosion metal loss, gouges, scrapes, etc.),
cracking, deformations, and dents.
There are various types of ILI tools using different technologies
that have distinct capabilities for detecting specific types of
pipeline anomalies. However, in selecting the most suitable ILI tool, a
pipeline operator must know the type of threats that are applicable to
the pipeline segment. For example, a high-resolution magnetic flux
leakage (HR-MFL) ILI tool can detect internal and external corrosion
metal loss reliably but cannot accurately determine whether the
pipeline has dents, deformations, or tight crack indications such as
stress corrosion cracking \31\ or seam-weld cracks. A high-resolution
deformation tool would be most appropriate for dents, whereas an
electro-magnetic acoustic transducer (EMAT) tool would be the most
appropriate for cracking.
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\31\ A ``tight crack'' is a crack that is below 0.008 inches in
width. Stress corrosion cracking is a form of corrosion that
produces a marked loss of pipeline strength with little metal loss.
The combined influence of pipeline stress and a corrosive medium can
result in the formation of interlinking crack clusters that can grow
until the pipe fails.
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PHMSA first issued its IM regulations for gas transmission
pipelines on December 15, 2003,\32\ in response to tragic gas pipeline
incidents near Carlsbad, NM, in 2000,\33\ where 12 people were killed;
and in Edison, NJ, in 1994, where 8 buildings were destroyed and
approximately 1,500 residents were evacuated.\34\ The IM regulations
provided a definition for HCA and required operators to assess the
condition of pipelines periodically in these areas and make any
necessary repairs within defined timeframes.
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\32\ 68 FR at 69778.
\33\ NTSB, Pipeline Accident Report: Natural Gas Pipeline
Rupture and Fire Near Carlsbad, New Mexico August 19, 2000, PAR-03-
01, adopted on February 11, 2003.
\34\ NTSB, Pipeline Accident Report: Texas Eastern Transmission
Corporation Natural Gas Pipeline Explosion and Fire, Edison, New
Jersey; March 23, 1994; PAR-95-01, adopted on January 18, 1995.
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Prior to the recent publication of the ``Pipeline Safety: Safety of
Gas Transmission Pipelines: MAOP Reconfirmation, Expansion of
Assessment Requirements, and Other Related Amendments'' final rule on
October 1, 2019 (2019 Gas Transmission Final Rule),\35\ operators were
not required to assess or perform IM functions on pipeline segments
outside of HCAs. With the publication of that rule, operators of
onshore steel transmission pipeline segments with an MAOP of greater
than or equal to 30 percent of SMYS and that are located in a Class 3
locations, a Class 4 locations, or a ``moderate consequence area'' as
defined in Sec. 192.3 where the segment can accommodate inspection by
means of an instrumented ILI tool, must assess their pipelines
periodically, but on a less-frequent basis than those pipelines in
HCAs.\36\ The 2019 Gas Transmission Final Rule also requires operators
to have a continuing surveillance program for all pipeline segments and
take appropriate action to maintain safety concerning changes in class
location, among other things.
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\35\ 84 FR 52180.
\36\ 49 CFR 192.710.
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B. Changes in Class Location Due to Population Growth
When the population around a pipeline increases and causes the
class location to increase, the numeric value of the design factor
decreases, which translates, as detailed in the formula in Sec.
192.105, into a lower MAOP for the pipeline. As the dwellings within
the class location unit grow such that a Class 1 location becomes a
Class 3 location, the corresponding difference in design factor, from a
0.72 to 0.5, equates to an approximate 30 percent reduction in MAOP.
If a class location increases and the current MAOP is not
commensurate with the MAOP for the newly determined class location,
besides applying for a special permit, the existing regulations require
that the operator:
(1) Reduce the pipeline's MAOP to reduce stress levels in the pipe;
(2) replace the existing pipe with pipe that has more wall
thickness or higher yield strength to operate at a lower operating
stress at the same MAOP; or
(3) conduct a pressure test (conforming to subpart J) at the higher
test pressure needed to meet requirements for the newly determined
class location if the pipeline segment has not previously been tested,
for a minimum of 8 hours, at the higher pressure.\37\
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\37\ See Sec. 192.611, as appropriate, for one-class changes
(e.g., Class 1 to 2 or Class 2 to 3 or Class 3 to 4). As an example,
for a Class 1 to Class 2 location change, the pipeline segment would
require a pressure test to 1.25 times the MAOP for at least 8 hours.
Following a successful pressure test, the pipeline segment would not
need to be replaced with new pipe, but the existing design factor of
0.72 for a Class 1 location would be acceptable for a Class 2
location. The pressure test must meet the documentation requirements
of Sec. 192.517.
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In accordance with those options, depending on the pipeline's test
pressure and whether it meets the requirements in Sec. Sec. 192.609
and 192.611, the operator can base the pipeline's MAOP on a specified
design factor multiplied by the test pressure for the new class
location as long as the corresponding hoop stress does not exceed
certain percentages of the SMYS of the pipe and as long as the pipeline
has been tested for a period of 8 hours or longer per Sec.
192.611(a)(1).\38\ This
[[Page 65147]]
approach is practical for situations of a ``one-class bump'' where a
pipeline segment's class location changes from Class 1 to a Class 2, a
Class 2 to a Class 3, or a Class 3 to a Class 4.\39\ However, when
population growth occurs to a degree that results in a class location
change from a Class 1 location to a Class 3 location, the existing
options of pressure testing or reducing operating pressure can be
technically or operationally prohibitive for meeting contractual gas
flow volume obligations.\40\ If an operator cannot pressure test or
reduce operating pressure, the only options remaining per the existing
regulations are to replace the pipe with higher-strength pipe by
installing pipe with either greater wall thickness or higher steel
grade or apply for a special permit.
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\38\ Specifically, if the applicable segment has been
hydrostatically tested for a period of 8 hours or longer, the MAOP
is 0.8 times the test pressure in Class 2 locations, 0.667 times the
test pressure in Class 3 locations, or 0.555 times the test pressure
in Class 4 locations. The corresponding hoop stress may not exceed
72 percent of SMYS of the pipe in Class 2 locations, 60 percent of
SMYS in Class 3 locations, or 50 percent of SMYS in Class 4
locations.
\39\ Based on the original in-place design of a pipeline, an
operator can only perform a single one-class bump in a pipeline's
lifetime. Pipelines constructed to the standards of lower class
locations (i.e., Class 1) cannot meet more rigorous testing
requirements when class locations continue to increase, which
eventually requires operators to replace the pipe or apply to PHMSA
for a special permit.
\40\ See the Preliminary Regulatory Impact Assessment (PRIA) for
more details.
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The class location regulations, when they were promulgated in 1970,
required operators to replace pipeline segments when population growth
resulted in a class location change to ensure that the safety margin
was commensurate with the new class location. At that time, the
pipeline industry did not have the technology available to determine
the in-situ \41\ material condition of their pipelines, and it was
unlikely that existing pipe could achieve a similar safety margin as
replaced pipe per the regulations.
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\41\ In other words, the condition of their pipelines as they
existed in place in the ground.
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Following the implementation of the IM regulations in 2003, and
throughout the development of the 2019 Gas Transmission Final Rule,
pipeline operators and industry trade associations requested that PHMSA
provide operators with an additional alternative to managing class
location changes: One that would use modern IM principles to assess the
pipelines in question and help ensure that their integrity is
maintained. PHMSA is proposing and requesting comments on a defined IM
alternative that operators can use to manage pipeline segments where
the class location has changed from Class 1 to Class 3. PHMSA expects
that the additional repair and monitoring criteria proposed in this
rule would provide, for Class 1 pipe that is in a Class 3 location,
safety for the life of the pipeline that would be equivalent to that
provided by a pipeline designed to Class 3 standards. This NPRM would
not allow operators to manage Class 1 to Class 4 or Class 2 to Class 4
location changes in the same manner. This restriction is because Class
4 locations are so densely populated that the measures that could be
provided through an IM alternative on thinner-walled pipe designed for
a Class 2 location would not give people a chance to evacuate from a
nearby rupture. PHMSA does not believe, at this time, that there are
additional, feasible measures that can be implemented, on top of the
ones proposed in this NPRM for Class 1 to Class 3 location changes,
that can mitigate such risk and stand in for thicker-walled or
stronger, higher grade pipe designed to Class 4 standards. PHMSA seeks
comment on this current understanding.
C. Class Location Change Special Permits
As discussed above, in the absence of alternative regulations such
as those proposed in this notice, some operators have applied to PHMSA
for special permits to manage class location changes without replacing
pipe or reducing the operating pressure. A special permit is an order
issued under Sec. 190.341 that waives or modifies compliance with
regulatory requirements if the pipeline operator can demonstrate a
need, and PHMSA determines that granting the special permit or granting
the special permit with conditions attached would be consistent with
pipeline safety. Upon receipt of such a request, PHMSA publishes a
notice and request for comment in the Federal Register for each special
permit application received and tracks issued, denied, and expired
special permits on its website.\42\
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\42\ https://www.phmsa.dot.gov/pipeline/special-permits-state-waivers/special-permits-and-state-waivers-overview.
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In 2004, PHMSA published the typical considerations for class
location change special permit requests in a Federal Register notice
titled ``Pipeline Safety: Development of Class Location Change Waiver
Criteria'' (69 FR 38948; June 29, 2004; ``2004 Federal Register
Notice''). These considerations were developed by adapting risk-based
IM concepts. For each class location change special permit request,
PHMSA reviews the information submitted by the operator, which includes
a list of the proposed sites, pipeline attributes, prior assessment
results and assessment schedules, incident and leak history, prior
repairs, damage prevention initiatives, prior safety-related condition
reports, a summary of integrity threats, and the operator's risk-
control activities. PHMSA then approves class location change special
permits on the condition that operators implement integrity assessments
and other P&M measures, which go beyond the regulatory
requirements.\43\ The additional monitoring and maintenance
requirements PHMSA prescribes through this process help to ensure the
integrity of the pipe to maintain a level of safety consistent with
lowering the MAOP, conducting a new pressure test, or installing
thicker-walled or higher-grade pipe. The class location change special
permits that PHMSA has granted have allowed operators to continue
operating the pipeline segments identified under the special permits at
their current MAOP based on the previous class locations. In order to
issue such a special permit, PHMSA must determine that the present
class location change special permit conditions and operator
implementation of these conditions are consistent with public safety
and demonstrate the current application of class location change
management. As such, they can provide a basis for the consideration of
this proposed alternative.
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\43\ Special permit conditions are implemented to mitigate the
causes of gas transmission incidents and are based on the type of
threats pertinent to the pipeline. The conditions are generally more
heavily weighted on identifying material, coating, and CP issues;
pipe wall loss; pipe and weld cracking; depth of pipe cover; third
party damage prevention; marking of the pipeline and pipeline right-
of-way patrols; pressure tests and documentation; data integration
of integrity issues; and reassessment intervals. Examples of PHMSA's
class location special permit conditions can be found at: https://primis.phmsa.dot.gov/classloc/docs/SpecialPermit_ExampleClassLocSP_Conditions_090112_draft1.pdf, and
more information about PHMSA's special permit process for class
location changes can be found at: https://primis.phmsa.dot.gov/classloc/documents.htm.
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Since 2001, PHMSA has received over 30 applications from operators
for waivers from the class location requirements in Sec. 192.611 for
pipeline segments changing from a Class 1 to a Class 3 location. PHMSA
has approved approximately half of these applications and issued the
corresponding special permits, with over 10 currently in effect.\44\
The pipeline segments for
[[Page 65148]]
which PHMSA has granted special permits cover a range of diameters from
16 to 36 inches. Most the class location change special permits PHMSA
has issued have been implemented effectively by operators and
subsequently renewed; PHMSA notes that, to date, no leaks or failures
have occurred on the approximately 100 miles of current class location
change special permit pipeline segments.
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\44\ PHMSA has rejected class location change special permits
due to the presence of pipe conditions, including cracking, major
corrosion, or other systemic issues, that are not easy to address
via the special permit process. PHMSA considers the age and
manufacturing process of the pipe and the construction processes
used as well. Additionally, some operators have withdrawn special
permit applications before being denied.
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i. Class Location Change Special Permit Eligibility Requirements
Most of the Class 1 to Class 3 class location change special permit
requests that PHMSA receives are for older pipeline segments built with
lower-strength pipe, based upon its design in accordance with 49 CFR
192.105 for a Class 1 location, that operators would likely not be able
to pressure test to the 1.5 times MAOP test pressure without failure
required for Class 3 locations.\45\ Such pipe tends to be higher-risk
due to the materials and construction techniques available at the time
of the pipe's installation, so each pipeline segment must meet several
``threshold conditions'' before PHMSA grants a special permit. These
conditions include a review of the pipe's seam type, field girth
welds,\46\ coating type, depth of cover,\47\ materials
documentation,\48\ pressure testing duration and minimum test
pressure,\49\ defect and corrosion history, repair criteria used,\50\
CP, and the quality of gas transported and its effect on internal
corrosion.\51\
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\45\ Some gas transmission infrastructure was installed before
the 1970s, using techniques that can contain latent defects. For
example, pipe manufactured using low-frequency electric resistance
welding or lap-welding techniques is susceptible to seam failure.
\46\ Girth welds are made where two pipes are joined along their
circumferences. PHMSA reviews whether operators have performed non-
destructive examinations of any girth welds and what percentage of
the welds have been examined.
\47\ The requirements for the depth of cover over a buried
pipeline are at Sec. 192.327, and they specify how much soil or
consolidated rock must cover a pipeline at a given class location.
PHMSA reviews whether there is less than 30 inches of cover over the
pipeline and whether the pipe needs to be lowered or if additional
mitigation measures need to be performed.
\48\ PHMSA reviews whether the operator has good material
physical property records of the pipeline segment and whether
operators have documentation for wall thickness, seam types, etc.
\49\ The pressure testing requirements for pipelines are in
subpart J (Sec. Sec. 192.501-192.517). PHMSA reviews whether
operators have a proof test to confirm they have records for a
safety factor above the MAOP (an increase of 25 percent).
\50\ PHMSA reviews whether the repair criteria an operator uses
has a required maximum defect depth and a pressure rating 39 percent
above the MAOP.
\51\ PHMSA reviews whether the gas has a high percentage of
carbon dioxide (approximately 3 percent), or hydrogen sulfide (16
parts per million) and does not have water vapor above 7 lbs. per
million. In PHMSA's experience, these thresholds are consistent with
typical FERC gas tariffs for individual companies.
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PHMSA also considers O&M practices and pipe attributes, and
requires documentation when evaluating pipeline segment for a class
location change special permit. For example, PHMSA does not grant class
location special permits for pipeline segments with bare pipe or pipe
containing wrinkle bends, or for pipe operating above 72 percent
SMYS.\52\ As a part of the special permit application process,
operators must have or obtain documentation detailing the pipeline
segment's diameter, wall thickness, grade, seam type, yield strength,
tensile strength, and coating type. Finally, PHMSA considers the
history of an operator's compliance with PSR when reviewing special
permit applications.
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\52\ Pipeline segments with these attributes do not meet the
current part 192 standards for construction of transmission
pipelines, regardless of the class location they are in. PHMSA
approves special-permit applications based on the applicant's pipe
being considered sound in accordance with current standards and
ensuring through additional measures that an operator can manage the
pipe to a consistent level of safety.
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ii. Special Permit Compliance Conditions
The conditions PHMSA imposes in class location change special
permits apply to the ``special permit segment,'' which is the specific
pipeline segment where the class location change has occurred. In class
location change special permits, PHMSA has also required operators to
assess for threats up to 25 miles on either side of the special permit
segment in an area known as the ``special permit inspection area.''
\53\ The purpose of considering this larger special permit inspection
area is to provide a means by which threats and pipe defects in nearby
pipe can be discovered and remediated. In addition, potential incident
causes that could affect the special permit segment can be identified
and corrected, thus helping find and fix problems in the special permit
segment before pipeline integrity is compromised.
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\53\ In the class location change special permits, PHMSA
required operators assess up to 25 miles on both sides of the
special permit segment as a proxy for the nearest ILI tool launcher
and receiver stations. As discussed later in this document, PHMSA is
proposing to make explicit the requirement for operators to assess
to ILI tool launcher and receiver stations in this NPRM.
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PHMSA's typical class location change special permit conditions
require an operator to incorporate the identified segment(s) into its
integrity management program (IMP). An IMP, as detailed in subpart O of
part 192, requires operators to perform ongoing risk analyses, perform
integrity assessments to identify and analyze applicable threats to the
pipeline, repair any anomalies, and implement appropriate P&M measures
to ensure the integrity of the pipeline in HCAs (typically where there
are significant populations). PHMSA's enforcement of operator IMPs
holds operators accountable if they fail to take adequate steps under
IM to mitigate the risks for their applicable pipeline segments.
Another condition included in class location change special permits
is that each applicable special permit segment must be operated at or
below its existing MAOP; this operating pressure is higher than the
pressure reduction that would be required under the current class
location change requirements in Sec. 192.611. As a part of complying
with the special permit conditions, and consistent with IM principles,
PHMSA also requires operators to address issues pertaining to pipe
coating quality, selective seam weld corrosion, stress corrosion
cracking (SCC), and the effects of any long-term pipeline system flow
reversals. In addition, PHMSA often requires operators to perform
additional CP and corrosion-control measures on special permit
segments, including performing coating condition surveys, coating
remediation, and upgrading CP systems.
While PHMSA has the authority to modify special permit conditions
in the interest of public safety, PHMSA has not significantly changed
the original conditions imposed in the class location change special
permits, in most cases, when operators apply to renew them. In a few
cases in the early 2000s, class location SPs did not have required
periodic reassessment intervals, pipe remediation, coating assessment,
or other integrity requirements. PHMSA has added additional safety
requirements when the special permits have been renewed. These early
special permits were granted prior to the development of the class
location change waiver guidelines and criteria in 2004. These public
notices outlined the special permit attributes that PHMSA would review
and gave an overview of the safety and integrity measures that PHMSA
would require in future special permit conditions. In cases when
certain changes have been made, they are a result of lessons learned
during the special permit process. For example, when PHMSA first
established the special permit process for class location changes in
2004, the special permits had no expiration dates. In 2008, the agency
chose to impose an expiration date of 5 years for all new class
location change special permits. At the time, PHMSA
[[Page 65149]]
felt that a 5-year expiration limit would serve as an appropriate
frequency of review of the conditions and their impact on public
safety. Based on PHMSA's experience over the past 15 years of
monitoring these special permits and through safety reviews during the
periodic special permit renewal process, PHMSA has extended the
expiration date of its class location change special permits to 10
years. This 10-year timeframe allows an operator to conduct every
required IM assessment and re-assessment \54\ prior to submitting a
renewal request to PHMSA for an updated special permit.\55\
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\54\ See 49 CFR 192.939.
\55\ In all special permits, PHMSA reserves the right to revoke
the permit (see Sec. 190.341) before the set expiration date and
order compliance with the regulations if PHMSA finds the operator is
not complying with the provisions or if PHMSA discovers a safety
condition on the pipeline.
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D. Class Location Studies, Public Workshop, Report, and Stakeholder
Input
Prior to this NPRM, PHMSA considered extensive input from various
stakeholders on the class location change regulations, various other
alternatives, and safety impacts. This feedback was gathered through
the public comment process via a Notice of Inquiry in 2013,\56\ public
meetings in 2014, comments on the class location report and gas
transmission NPRM in 2016, and comments to a DOT notice of regulatory
review in 2017.\57\
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\56\ ``Pipeline Safety: Class Location Requirements,'' 78 FR
46560 (Aug. 1, 2013).
\57\ ``Notification of Regulatory Review,'' 82 FR 45750 (Oct. 2,
2017).
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i. Section 5 of the Pipeline Safety Act of 2011
On January 3, 2012, Congress enacted the 2011 Pipeline Safety Act.
Section 5 of that act required PHMSA to evaluate, with respect to gas
transmission pipeline facilities, whether the potential application of
IM program requirements, or elements thereof, to additional areas
outside of HCAs would mitigate the need for class location
requirements. Per the mandate, PHMSA reported the findings of this
evaluation to Congress in 2016, as discussed below. The 2011 Pipeline
Safety Act authorized PHMSA to issue regulations pursuant to the
findings of the report. As discussed below, PHMSA issued an NPRM in
2016 and a subsequent final rule in 2019 that addressed this mandate.
ii. 2013 Notice of Inquiry: Class Location Requirements
On August 1, 2013, PHMSA issued a Notice of Inquiry soliciting
comments on whether expanding IM requirements would mitigate the need
for class locations per the section 5 mandate of the 2011 Pipeline
Safety Act. The notice discussed several topics, including whether
class locations should be eliminated entirely, whether a single design
factor could be used in all situations, whether design factors should
be increased for higher class locations, and whether pipelines without
complete material properties records should be allowed to use a single
design factor if class locations were eliminated.
There was broad consensus among PHMSA stakeholders \58\ that
entirely eliminating class locations would not lead to pipeline safety
improvement. Further, commenters noted that establishing a single
design factor to replace class location designations might be too
complicated to implement. Many commenters noted that any changes in
class location requirements would impact not only the classifications
of many pipelines but would also possibly lead to several adverse
unintended consequences \59\ related to compliance with 49 CFR part
192, as the class location requirements are referenced or built upon
throughout the natural gas regulations. Several industry trade groups
made suggestions for changing the class location regulations--
specifically for using IM to manage pipeline segments where the
operator had not replaced, pressure tested, or reduced the pressure of
the pipeline segment. These suggestions were developed further through
subsequent discussions at PHMSA's Gas Pipeline Advisory Committee
(GPAC) meetings and at public workshops as described more fully below.
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\58\ Approximately 30 submissions were received from a wide
range of stakeholders, including, but not limited to: Operators,
trade organizations (Interstate Natural Gas Association of America,
American Public Gas Association, American Petroleum Institute,
American Gas Association), the Pipeline Safety Trust public interest
group, the National Association of Pipeline Safety Representatives
comprised of State pipeline safety regulators, and individual
citizens. The submissions can be reviewed at https://www.regulations.gov/docket?D=PHMSA-2013-0161.
\59\ API/AEPC explained that the elimination of class locations
would preclude the ability to determine the regulatory status of
gathering lines. See API's November 1, 2013, comment at 3, https://www.regulations.gov/document?D=PHMSA-2013-0161-0025.
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iii. 2014 Pipeline Advisory Committee Meeting, Class Location Workshop,
and Subsequent Comments
On February 25, 2014, PHMSA hosted a joint meeting of the Gas and
Liquid Pipeline Advisory Committees.\60\ At that meeting, PHMSA updated
the committees on its activities regarding section 5 of the 2011
Pipeline Safety Act, and committee members and participating members of
the public provided their comments. During the meeting, the Interstate
Natural Gas Association of America (INGAA) reinforced its comments in
response to the 2013 Notice of Inquiry, noting that the original class
location definitions in ASME B31.8 were intended to provide an
increased margin of safety for higher-density population areas and
stating that IM was a better risk-management tool than class locations.
INGAA reported that its members intended to perform elements of IM on
pipelines outside of HCAs.\61\
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\60\ The Pipeline Advisory Committees are statutorily mandated
advisory committees that advise PHMSA on proposed safety standards,
risk assessments, and safety policies for natural gas and hazardous
liquid pipelines (49 U.S.C. 60115). These Committees were
established under the Federal Advisory Committee Act (Pub. L. 92-
463, 5 U.S.C. app. 2) and the Federal Pipeline Safety Statutes (49
U.S.C. 60101-60141, 60301-60302). Each committee consists of 15
members, with membership divided among Federal and State agency
representatives, the regulated industry, and the public.
\61\ Per a 2013 presentation, INGAA states that it will strive
to apply IM principles to the entire transmission systems operated
by INGAA members, extending and consistently applying the program to
the following: (1) 90 percent of the population in the vicinity of
pipelines using IM principles, by 2012; (2) 90 percent of the
population in the vicinity of pipelines using ASME B31.8S, by 2020;
(3) 100 percent of the population in the vicinity of nearby
pipelines using IM principles, by 2030; and (4) the remaining 20
percent of pipeline mileage with no surrounding population using IM
principles, after 2030. https://www.ingaa.org/File.aspx?id=20899&v=a0233b08.
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On April 16, 2014, PHMSA sponsored a workshop on class locations to
solicit comments on whether the application of IM program requirements
beyond HCAs would mitigate the need for gas pipeline class location
requirements. Representatives from PHMSA, the National Energy Board of
Canada, the National Association of Pipeline Safety Representatives
(NAPSR), pipeline operators, industry groups, the Pipeline Safety Trust
(PST), and public interest groups gave presentations.\62\
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\62\ Meeting presentations are available online at: https://primis.phmsa.dot.gov/meetings/MtgHome.mtg?mtg=95.
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During the workshop, INGAA alleged that the current class location
regulations can result in the replacement of pipeline segments that do
not warrant replacement and suggested that the special permit process
for class location changes be embedded into part 192. Ameren Illinois,
a member of the American Gas Association (AGA), noted that applying the
current class location change requirements can cost more than $1
million for each Class 1 to Class 3
[[Page 65150]]
location change. Therefore, AGA suggested eliminating the special
permit process for class location changes and incorporating the
specific requirements for special permits into 49 CFR part 192 as part
of the regulations. AGA recommended two alternative approaches. The
first would allow operators to continue to implement the class location
approach as it exists and apply for special permits, if needed. The
second would allow operators to implement a risk-based approach using
additional IM actions.
Accufacts and the PST pointed out how deeply the concept of class
locations is embedded in part 192 and stated that IM requirements and
class locations overlap in densely populated areas to provide a
redundant, but necessary, safety regime. The PST also suggested that,
in time, the older class location method potentially could be replaced
with an IM method for regulation. However, the PST noted that incidents
and other data suggest there is room for improvement in the IM
regulations, as data shows higher incident rates in HCAs than in non-
HCAs and that pipe installed after 2010 has a higher incident rate than
pipe installed a decade earlier. Similarly, Accufacts noted that the
2010 Pacific Gas and Electric Company (PG&E) incident at San Bruno, CA,
exposed weaknesses in the operator's IM program and demonstrated that
the consequences resulting from the incident spread far beyond the
expected potential impact radius (PIR).\63\ Therefore, Accufacts
suggested that shifting the class location approach solely to an IM
approach might decrease the protection of public safety.
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\63\ The PIR for the ruptured pipeline segment involved in the
PG&E incident at San Bruno, CA, was calculated at 414 feet. However,
the National Transportation Safety Board (NTSB), in its accident
report (NTSB/PAR-11/01) noted that the subsequent fire damage
extended to a radius of about 600 feet from the blast center.
---------------------------------------------------------------------------
Following the workshop on class locations, INGAA submitted
additional comments to the docket, stating that advancements in IM
technology and processes have superseded the need for mandatory pipe
replacement following a class location change. INGAA noted that in the
past, it was logical to replace a pipeline when class locations changed
because of the widespread belief that thicker pipe would take longer to
corrode and would withstand greater external forces, such as damage
from excavators, before failure. However, INGAA stated that given
improvements in technology, advances in pipe quality, and ongoing
regulatory processes such as IM, it believes that operators can
mitigate most threats without the need for pipe replacement. Therefore,
INGAA offered an approach to class location changes that would not
require pipe replacement if pipeline segments met certain requirements
that were in line with the current special permit conditions PHMSA
established in the 2004 Federal Register Notice and that are currently
in Class 1 to Class 3 location change special permits.\64\
Specifically, INGAA suggested that pipelines meeting a ``fitness for
service'' standard in 18 categories could address potential safety
concerns and preclude the need for pipe replacement.\65\
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\64\ See also https://primis.phmsa.dot.gov/classloc/index.htm.
\65\ Those 18 categories were as follows: (1) Baseline
Engineering and Record Assessments--Girth Weld Assessment, (2)
Casing Assessment, (3) Pipe Seam Assessment, (4) Field Coating
Assessment, (5) Cathodic Protection, (6) Interference Currents
Control, (7) Close Interval Survey (CIS), (8) SCC Assessments, (9)
In-line Inspection Assessments, (10) Metal Loss Anomaly Management,
(11) Dent Anomaly Management, (12) Hard Spots Anomaly Management and
Ongoing Requirements, (13) Integrity Management Program, (14) Root
Cause Analysis for Failure or Leak, Line Markers, (15) Patrols, (16)
Damage Prevention Best Practices, (17) Recordkeeping, and (18)
Documentation.
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iv. 2016 Class Location Report and Gas Transmission NPRM
Based on the 2011 congressional mandate discussed above, PHMSA
submitted a report to Congress in April 2016 titled, ``Evaluation of
Expanding Pipeline Integrity Management Beyond High-Consequence Areas
and Whether Such Expansion Would Mitigate the Need for Gas Pipeline
Class Location Requirements,'' which outlined PHMSA's findings on the
issue.\66\ The report also summarized operator comments and concerns
regarding class location changes and subsequent pipe replacement,
noting that operators said they could operate pipelines constructed in
Class 1 locations that later change to Class 3 locations safely by
using current IM practices.
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\66\ https://www.phmsa.dot.gov/sites/phmsa.dot.gov/files/docs/news/55521/report-congress-evaluation-expanding-pipeline-imp-hcas-full.pdf.
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Concurrently, PHMSA published an NPRM titled, ``Safety of Gas
Transmission and Gathering Pipelines'' (2016 Gas Transmission
NPRM),\67\ in which PHMSA noted that the proposed application of IM
program elements, such as assessment and remediation timeframes, beyond
HCAs would not warrant the elimination of class locations.
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\67\ ``Pipeline Safety: Safety of Gas Transmission and Gathering
Pipelines,'' 81 FR 20722 (Apr. 8, 2016).
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In those documents, PHMSA noted that class locations affect all gas
transmission pipelines and are integral to determining the appropriate
MAOP, design pressure, pipe wall thickness, valve spacing, HCA
designation,\68\ O&M inspections, surveillance, and for evaluating
anomalies for repair using ASME B31G \69\ and AGA Pipeline Research
Committee Project PR 3-805 (RSTRENG).\70\ While IM measures are
critical to risk mitigation and pipeline safety, the assessment and
remediation of defects alone does not compensate for these other
aspects of class locations adequately. Thus, as PHMSA outlined in the
Class Location Report, it determined that the existing class location
requirements are appropriate for maintaining pipeline safety and should
be retained. Consequently, any revisions to the class location
requirements would have to be forward-looking (i.e., applying to
pipelines constructed after a certain effective date) and would have to
provide commensurate safety as the existing regulatory regime.\71\
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\68\ Per Sec. 192.903, under Method 1, an HCA is an area
defined as a Class 3 location, a Class 4 location, any area in a
Class 1 or Class 2 location where the potential impact radius is
greater than 660 feet and the area within the impact circle, which
is defined by the potential impact radius for the pipeline, contains
20 or more buildings intended for human occupancy, or any area in a
Class 1 or Class 2 location where the potential impact circle
contains an ``identified site.''
\69\ ASME B31G, ``Manual for Determining the Remaining Strength
of Corroded Pipelines,'' provides guidance for the evaluation of
metal loss in pressurized pipelines and piping systems, and it
applies to all pipelines and piping systems that are a part of the
ASME B31 Code for Pressure Piping.
\70\ For procedures to determine the remaining strength of
pipelines, see Sec. Sec. 192.485(c) and 192.933(d). RSTRENG is a
computer program developed to perform the procedure called ``A
Modified Criterion for Evaluating the Remaining Strength of Corroded
Pipe.'' This procedure was developed by Battelle Memorial Institute
for the American Gas Association as an alternative to the ASME B31G
procedures.
\71\ In comments following the public workshop on class
locations in 2014, INGAA noted that, after further analysis, it
appears that applying the PIR method to existing pipelines may be
unworkable, which is detailed in: https://www.regulations.gov/document?D=PHMSA-2013-0161-0037.
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As part of the continuing discussion on class location changes and
subsequent pipe replacement, PHMSA summarized at the end of the 2016
Class Location Report the concerns operators expressed regarding the
cost of replacing pipe in locations that change from a Class 1 to a
Class 3 location or a Class 2 to a Class 4 location. PHMSA noted in the
2016 Class Location Report that, over the past decade, it had observed
problems with pipe and fitting manufacturing quality, including low-
[[Page 65151]]
strength material; \72\ low-frequency and high-frequency electric
resistance welded pipe seam quality; construction practices; welding
and the non-destructive testing of welds; pipe denting; field coating
practices; IM assessments and reassessment practices; \73\ and record
documentation practices.\74\ Based on incidents resulting from these
problems, PHMSA believes it is necessary to consider additional safety
measures if allowing a ``two-class bump'' from a Class 1 location to a
Class 3 location without requiring pipe replacement, especially for
higher-pressure gas transmission pipelines.\75\
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\72\ PHMSA has documented low-strength pipe material issues in
an advisory bulletin and the following website link: https://www.phmsa.dot.gov/pipeline/low-strength-pipe/low-strength-pipe-overview.
\73\ IM and operational procedures and practices were issues in
PG&E's incident at San Bruno, CA, in September 2010 and the Enbridge
hazardous liquid pipeline rupture near Marshall, MI, in July 2010.
PHMSA issued Advisory Bulletins: ``Pipeline Safety: Establishing
Maximum Allowable Operating Pressure or Maximum Operating Pressure
Using Record Evidence, and Integrity Management Risk Identification,
Assessment, Prevention, and Mitigation,'' ADB-11-01, 76 FR 1504
(Jan. 10, 2011) and ``Pipeline Safety: Using Meaningful Metrics in
Conducting Integrity Management Program Evaluations,'' ADB-2012-10,
77 FR 72435 (Dec. 5, 2012) to operators regarding IM meaningful
metrics and assessments, which can be reviewed at: https://www.phmsa.dot.gov/regulations-fr/notices.
\74\ PHMSA issued Advisory Bulletin ``Pipeline Safety:
Verification of Records,'' ADB-12-06, 77 FR 26822 (May 7, 2012)
concerning the documentation of MAOP, which can be reviewed at:
https://www.phmsa.dot.gov/regulations-fr/notices. Also note PHMSA's
Advisory Bulletin ``Pipeline Safety: Deactivation of Threats,'' ADB-
2017-01, 82 FR 14106 (Mar. 16, 2017).
\75\ Section 192.611 allows a ``one-class bump'' based upon
pressure test.
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PHMSA stated in the conclusion of the 2016 Class Location Report
that it would further evaluate the feasibility and the appropriateness
of alternatives to address issues pertaining to pipe replacement
requirements, continue to reach out to and consider input from all
stakeholders, and consider future rulemaking if a cost-effective and
safety-focused approach to adjusting specific aspects of class location
requirements could be developed to address the issues raised by
pipeline operators. In doing so, PHMSA noted it would evaluate class-
location-change alternatives in the context of other issues it was
addressing related to new construction quality and safety management
systems and would also consider inspection findings, IM assessment
results, and lessons learned from past incidents.
v. The AGA/API/INGAA Submission on Regulatory Reform--Proposal To
Perform Integrity Management Measures In Lieu of Pipe Replacement When
Class Locations Change
On October 2, 2017, DOT issued a Notification of Regulatory Review
seeking comment from the public on existing rules and other agency
actions that would be good candidates for repeal, replacement,
suspension, or modification. On November 9, 2017, AGA, API, and INGAA
submitted joint comments to the corresponding docket.\76\ The joint
comments asserted that gas transmission pipeline operators incur annual
costs of $200 to $300 million nationwide replacing pipe solely to
satisfy the class location change regulations. The joint commenters
requested that PHMSA consider revising the current class location
change regulations to include an alternative beyond pressure reduction,
pressure testing, or pipe replacement, and provided a suggested
approach for doing so.
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\76\ PHMSA notes that INGAA, individually, submitted nearly
identical comments on the topic of class location on July 24, 2017
in response to a previous request for input by DOT. ``Transportation
Infrastructure: Notice of Review of Policy, Guidance, and
Regulation,'' 82 FR 26734 (June 8, 2017).
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The joint commenters proposed an alternative approach for class
location changes that focused on operators performing ``recurring [IM]
assessments . . . [that] leverage advanced assessment technologies to
determine whether [the] actual pipe condition warrants replacement'' in
areas where the class location has changed. The commenters stated that
such an approach would further promote IM processes and principles
throughout the Nation's gas transmission pipeline network, improve
economic efficiency by reducing a regulatory burden, and help fulfill
the purposes of section 5 of the 2011 Pipeline Safety Act.
The joint comments from AGA/API/INGAA asserted that the current
alternatives to pipe replacement following a class location change do
not reflect the substantial developments in IM processes, technologies,
and regulations over the past 15 years since the initial IM regulations
were first codified. The commenters suggested that advanced ILI
technologies, such as HR-MFL tools, can assess the presence of
corrosion and other potential defects, which can allow an operator to
establish whether a pipeline segment needs remediation or replacement.
The joint comments further noted that the 2016 Gas Transmission
NPRM would expand IM assessments to newly defined ``moderate
consequence areas,'' \77\ and that such an expansion would provide a
framework for developing an alternative means of managing class
location changes. The commenters supported the publication of the
proposed provisions, as endorsed by the GPAC, to help provide such a
framework. They suggested that the costs saved from avoiding pipe
replacement using such an alternative could mitigate, to some degree,
part of the costs of the 2016 Gas Transmission NPRM. In addition, they
noted that the gas transmission NPRM contained several new provisions
that would require operators to manage the integrity of their pipelines
better by implementing more P&M measures to manage the threat of
corrosion. The joint comments from AGA/API/INGAA stated that including
such corrosion control measures as a part of a program for managing the
integrity of pipeline segments, including ones that have experienced
class location changes, would further justify the development of an IM-
focused alternative to class location changes.
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\77\ 81 FR at 20825, 20838.
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Based on those statements, AGA, API, and INGAA recommended that
PHMSA develop an alternative approach to Sec. 192.611 that would
leverage specific provisions in the 2016 Gas Transmission NPRM at its
proposed Sec. 192.710 for assessing areas outside of HCAs and apply
the proposed IM requirements at Sec. 192.921 to those assessed
segments. Further, they suggested that operators could reconfirm a
pipeline segment's MAOP in a changed class location if the pipeline
segment in question did not have traceable, verifiable, and complete
(TVC) records of a hydrostatic pressure test that supported the
previous MAOP.
E. Class Location ANPRM
On July 31, 2018, PHMSA published an ANPRM in the Federal Register
seeking public comment on its existing class location requirements for
natural gas transmission pipelines as they pertain to the actions that
operators are required to take following class location changes due to
population growth near pipelines.\78\
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\78\ 83 FR 36861.
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In the ANPRM, PHMSA requested comments and information to determine
whether revisions should be made to the PSR regarding the current
requirements that operators must meet when class locations change.
PHMSA also welcomed any additional information that would be beneficial
to the rulemaking process.
[[Page 65152]]
F. 2019 Gas Transmission Final Rule
Following the publication of the 2016 Gas Transmission NPRM, PHMSA
determined it could more quickly move a rulemaking that focused on the
mandates from the 2011 Pipeline Safety Act by splitting out the other
provisions contained in the NPRM into two other, separate rules.
Accordingly, on October 1, 2019, PHMSA published a final rule titled
``Safety of Gas Transmission Pipelines: MAOP Reconfirmation, Expansion
of Assessment Requirements, and Other Related Amendments.'' \79\ PHMSA
discusses the effects of that final rule on this proposal and any of
the pertinent comments received on the ANPRM in the appropriate
sections below.
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\79\ 84 FR 52180.
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III. Analysis of ANPRM Comments and PHMSA's Response
The deadline for submitting written comments on the ANPRM was
October 1, 2018. PHMSA received comments from entities consisting of
citizen groups; pipeline industry consulting groups; government
agencies, including representatives from the State of New Jersey and an
association of State pipeline regulators; pipeline operators; and
pipeline industry trade associations. PHMSA also received comments from
approximately 4,800 individuals. PHMSA has considered the feedback
received to the ANPRM and has taken the information submitted into
account in formulating this proposal.
The comments submitted by the approximately 4,800 individuals were
similar to one another and urged PHMSA to keep the class change rules
as they are now until PHMSA completes gas safety rules to ensure that
operators have TVC records of their systems, as recommended by NTSB.
Further, these commenters noted that the existing special permit
application process and NEPA requirements ensure that there is a review
of the characteristics of pipe being proposed to be left in the ground
and that the public has notice of those times when an operator is
seeking to be exempted from strength or testing regulations, and that
the current rules provide operators options other than pipe
replacement, while assuring that pipe that stays in the ground is of
known strength and that the public is made aware of proposed
exemptions.
The following subsections summarize the questions and proposals
contained in the ANPRM, each of the relevant issues raised by the
commenters, and PHMSA's responses to the comments. The comments, in
their original form, and corresponding rulemaking materials can be
viewed at www.regulations.gov under Docket ID: PHMSA-2017-0151.
A. Comments Related to the 2016 Proposed Gas Transmission Rule
PHMSA received several comments on the class location ANPRM
regarding the gas transmission NPRM that was issued in April 2016 and
how provisions within that proposed rule would relate to potential
changes to the class location regulations. There was broad agreement
and support across all PHMSA's stakeholders, from public interest
groups to the industry trade associations, for finalizing the 2016 Gas
Transmission NPRM \80\ to implement important safety initiatives,
provide regulatory certainty, and promote pipeline safety technology
development. The PST, representatives from the State of New Jersey, and
over 4,800 members of the public commented that any consideration of
changes to the current class location regulations should be postponed
until after the 2016 Gas Transmission NPRM went into effect to address
critical safety issues that could influence this rulemaking.
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\80\ The Final Rule based on this NPRM was published on October
1, 2019.
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In a combined submission, AGA, the American Public Gas Association
(APGA), API, and INGAA (collectively, the ``Associations'') specified
that any regulations regarding class locations should align with the
2016 Gas Transmission NPRM. This statement was supported by many
pipeline operators. Members of the pipeline industry and the
Associations commented that the repair requirements detailed in the
2016 Gas Transmission NPRM would be appropriate for managing the
integrity of pipeline segments where the class location has changed.
1. PHMSA's Response to General Comments Related to the 2016 Proposed
Gas Transmission Integrity Rule
PHMSA is managing the potential changes to the class location
regulations in this NPRM independently and based on their own merits.
PHMSA acknowledges that many of the technical requirements previously
proposed in the 2016 Gas Transmission NPRM are pertinent and applicable
to the issues surrounding class location changes. In some cases,
provisions that were proposed in the 2016 Gas Transmission NPRM were
finalized in the 2019 Gas Transmission Final Rule. Comments that
pertain to any of the provisions of the Class Location ANPRM
referencing proposed changes in the 2016 Gas Transmission NPRM are
addressed in the specific topic areas below.
B. Requiring Pipe Integrity Upgrades and Allowing Other Options for
Class Location Changes
1. Summary of ANPRM Questions 1, 1a, and 2
PHMSA requested comments on whether it should allow operators to
upgrade the integrity of pipeline segments undergoing class location
changes by using methods other than the existing methods of pressure
reduction, pressure testing, pipe replacement, or special permits. For
clarification, the ``pipe integrity upgrades'' referred to in the ANPRM
are synonymous with the existing methods that operators must use (i.e.,
pressure reduction, pressure test, or pipe replacement) to confirm or
revise MAOP in accordance with Sec. 192.611. PHMSA also asked whether
it should require pipe integrity upgrades for areas where the class
location has changed from a Class 1 to a Class 3 or from a Class 2 to a
Class 4.
Similarly, in question 2, PHMSA asked whether it should provide
operators with the option of performing certain IM measures, in lieu of
the existing measures, when class locations change from Class 1 to
Class 3.
2. Summary of Comments
The California Public Advocates Office commented that pipeline
segments with adequate material properties records and a successful
subpart J pressure test could be managed with the existing pipe
integrity upgrades per Sec. 192.611. It said that, in areas where the
class location has changed and the pipeline segment is missing material
properties records and does not have documentation of a successful
subpart J pressure test, either those pipeline segments should be
replaced or the operator should be required to apply for a special
permit. Finally, it said that if a pipeline segment undergoing a class
location change is missing records but does have documentation of a
previous successful subpart J pressure test, that segment could be
managed with a new pressure test, pipe replacement, or a special
permit.
NAPSR and the PST remarked that the best way to ensure public
safety is to continue to encourage pipe replacements and to allow PHMSA
to issue special permits for class location changes. These commenters
were skeptical that relying on operational
[[Page 65153]]
practices, including IM, would be sufficient to ensure public safety,
given that many accidents have been linked to operators mismanaging IM.
These commenters also noted that the combination of prescribed design
factors and IM better ensures safety through redundancy, and that this
redundancy is good for public safety.
NAPSR and the PST also noted that, if IM concepts are used in lieu
of pipe replacement, operators should be required to demonstrate
improved safety levels through using IM program techniques or pressure
test documentation.
Comments received from TransCanada Corporation (now TC Energy),
Kinder Morgan, the Associations, GPA Midstream Association (GPA
Midstream), and a member of the public expressed the view that PHMSA
should allow operators to have the option of managing changes in class
location with integrity assessments. The Associations stated that PHMSA
should encourage operators to adopt IM measures, including those in the
existing IM regulations and the regulations proposed in the 2016 Gas
Transmission NPRM, to address threats posed by class location changes.
In doing so, the Associations suggested, operators would gain knowledge
about their systems that they would not have otherwise obtained. In
addition, Enbridge noted that landowner disturbance and customer impact
would be greatly reduced by reducing the amount of pipe replacements or
hydrostatic tests conducted when class locations change.
Further, both Enbridge and the Associations suggested that PHMSA
should allow operators to use integrity assessments as an MAOP
confirmation (or revision) when class locations change, both from Class
1 to Class 3 and from Class 2 to Class 4. These commenters noted that
pipeline technology has advanced since PHMSA promulgated the class
location regulations. Commenters from the industry further stated that
these technological advancements are feasible methods of ensuring
operational integrity while managing class location changes. Therefore,
operators and the Associations requested that PHMSA consider updating
the class location regulations by allowing operators to perform aspects
of IM when class locations change. These commenters suggested that
operators would be able to analyze the condition of their pipelines
through site-specific assessments and make sound pipe replacement
determinations rather than follow prescriptive requirements.
Kinder Morgan added that regardless of the reason a class location
changes, managing a class location change with IM principles is a more
holistic approach than a ``one-time'' pipe replacement.
GPA Midstream suggested that PHMSA ``should not impose arbitrary
restrictions on an operator's ability to address class location changes
with appropriate operations, maintenance, and integrity measures,'' as
operators can conduct risk assessments to determine the potential
threats to a pipeline segment where the class location has changed. GPA
Midstream further suggested that PHMSA's focus should be on making sure
that operators complete such risk assessments within a reasonable
amount of time and that appropriate documentation is maintained to
substantiate compliance.
The Pennsylvania Grade Crude Oil Coalition (PGCOC), which
represents small producers and refiners, stated that its members
generally have limited resources compared with large pipeline
operators. While the PGCOC supports an alternative to the current ways
of managing class location changes, it requested that such an
alternative not follow the framework of special permits. From its
perspective, special permits contain numerous conditions that go beyond
IM requirements and are unrelated to the change in class location.
Furthermore, it suggested that the class-location regulations should
provide certain exemptions or alternatives for small pipeline
operators. Specifically, it suggested that PHMSA consider establishing
minimal IM requirements for small operators.
An individual citizen noted that when comparing the failures in San
Bruno, CA, and Carlsbad, NM, neither was associated with the operating
stress of the pipeline. Rather, both incidents were caused by defects
in the pipe itself and that these incidents were preventable using IM
tools and methods. Further, this individual suggested that arbitrary
pipe replacement when class locations change is not necessary, and
these decisions should be made based on well-understood pipe
conditions.
3. PHMSA Response
PHMSA agrees with many of the commenters that IM principles can
serve as a useful and effective means of addressing the increased
safety risks that accompany higher population densities near gas
transmission pipelines. For this reason, in developing this proposed
rule, PHMSA considered the ability of operators to demonstrate
effectiveness and safety enhancements using IM performance metrics and
methods. PHMSA also considered operators' recordkeeping practices and
the documentation of previous pressure tests, as well as their ability
to perform risk assessments. PHMSA's experience with class location
change special permits demonstrates that IM methods can be appropriate
for managing class location changes when implemented properly.
Therefore, PHMSA is proposing to add an IM alternative to the existing
class location change requirements for pipeline segments changing from
a Class 1 to a Class 3 location.
On the other hand, the existing IM program is not a panacea for
managing such risks. Class locations provide safety throughout the
Nation's pipeline network by specifying stronger minimum safety
standards for MAOP and design, construction, testing, and O&M
requirements in higher class locations. The IM regulations provide a
separate structure by which operators can focus their resources on
managing and improving pipeline integrity in areas where a failure
would have the greatest impact on public safety. Over time, pipelines
can degrade due to integrity threats such as corrosion and cracking. IM
provides minimum safety margins for more densely populated areas by
requiring operators to assess their pipelines at a minimum of every 7
years, or more frequently, based on threat assessments or the predicted
growth of anomalies found in HCAs.
For these reasons, this NPRM would not change the existing
requirements for class location changes for pipelines that do not meet
the proposed eligibility conditions but would instead provide an
additional alternative for compliance. Newly constructed pipelines
would still be required to be constructed based on part 192 class
location requirements. Based on PHMSA's experience with class location
special permits, as well as inspection results and incident history,
the agency does not believe that IM, as it exists in subpart O, is
suitable as the only appropriate method for class location change
management. The IM regulations were crafted for pipe that was designed
to a higher safety factor, and were not crafted for Class 1 pipe.
Because the IM alternative proposed in this rule would allow operators
to leave Class 1 pipe in the ground in locations where the population
has increased to a Class 3 level, PHMSA is not confident that IM
requirements, alone, would be adequate for protecting the population in
those locations.
As a result, PHMSA is not proposing to allow pipe with higher-risk
attributes
[[Page 65154]]
to be eligible for the proposed IM alternative, including: Bare pipe;
pipe with wrinkle bends; pipe with certain weld seams (e.g., direct-
current (DC), low-frequency electric resistance welded (LF-ERW),
electric flash-welded (EFW), lap-welded seams, or seams where the
longitudinal joint factor is below 1.0); and pipe with SCC, selective
seam weld corrosion, or girth weld cracking (pipe body or weld
cracking) corrosion. In addition, PHMSA is imposing additional
mitigation requirements beyond those currently required under IM.
Operators with higher-risk attribute pipe could continue to apply for
special permits to manage class location changes.
PHMSA is also not proposing exceptions to the proposed IM
alternative, as suggested by some commenters, because the existing
options for class location change compliance and the special permit
process would remain. Operators unable or unwilling to perform the IM
alternative can achieve compliance through one of the existing options
at Sec. 192.611 or via a special permit.
PHMSA has not issued a special permit to manage locations changing
from a Class 2 to a Class 4, because there is not an adequate basis for
applying IM measures and concepts to these higher-risk pipeline
segments. Though inspection technologies have advanced from earlier
iterations, PHMSA does not have the operational data to confirm that
the use of such technology on pipe designed to Class 2 standards would
provide an adequate margin of safety in very densely populated Class 4
locations with multi-story buildings. PHMSA is concerned that there
would not be adequate, feasible measures that could be prescribed to
provide Class 4 locations with an equivalent level of safety in lieu of
replacing pipe.
C. Integrity Upgrades and Integrity Management Options for Clustered
Areas
1. Summary of ANPRM Questions 1b, 3, 3a, and 3b
In question 1b of the ANPRM, PHMSA asked whether part 192 should
continue to require operators to upgrade pipeline integrity where the
class location has changed from a Class 1 to a Class 3 due to the
``cluster rule.'' \81\ In question 3, PHMSA asked whether the agency
should give operators the option of performing certain IM measures in
lieu of the existing measures when class locations change due to
additional structures being built outside of an existing ``clustered''
areas within the sliding mile and operators are using the cluster
adjustment to class locations per Sec. 192.5(c)(2).\82\ In sub-
questions 3a and 3b, PHMSA asked whether, if alternative IM measures
are permitted for pipelines, then what additional IM and maintenance
measures should be applied to offset the safety impact of additional
structures being built outside of clustered areas and at what intervals
and in what timeframes operators should be required to assess these
pipelines and perform remediation measures.
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\81\ See Sec. 192.5(c)(2) and section I.B. of the ANPRM
background for more details on the ``cluster rule.'' Operators can
adjust the length of a Class 2, Class 3, or Class 4 location based
on the presence of a ``cluster of buildings.'' Clustering reduces
the amount of pipe that is subject to the safety requirements of
higher class locations. Clustering does not change the length of the
class location units themselves (i.e., the ``sliding mile'').
\82\ Under Sec. 192.5(c)(2), the length of Class locations 2
and 3 may be adjusted as follows: When a cluster of buildings
intended for human occupancy requires a Class 2 or 3 location, the
class location ends 220 yards (200 meters) from the nearest building
in the cluster.
---------------------------------------------------------------------------
2. Summary of Comments
Multiple commenters expressed the view that options for actions
taken in response to class location changes should not depend on
whether clustering was used in determining the class location
designation.
More specifically, the Associations strongly disagreed with PHMSA's
statement in the ANPRM of a cluster being ``even a single house.'' They
stated that in no prior class location rulemaking has the term
``cluster'' ever been defined. The Associations noted that in 1992,
PHMSA, in response to an ANPRM question, specified that the word
``cluster'' was ``used in the ordinary dictionary sense,'' but,
according to the Associations, the dictionary definition does not
support the interpretation of one structure constituting a ``cluster.''
The Associations contended that the ordinary meaning of a cluster
should continue to apply and each operator should be able to determine
the scope of a cluster. Individual operator comments supported this
view.
TransCanada Corporation suggested that PHMSA revise the ``cluster
rule'' in Sec. 192.5(c)(2) to cover only those situations where there
are more than 10 buildings in close proximity, claiming that such a
definition would be closer to the original intent of using class
locations as a risk-mitigation tool and would be supported by a Class 1
location being defined as one with fewer than 10 buildings. Further,
TransCanada noted that this proposed definition is supported by PHMSA's
recent issuance of a class location special permit that distinguished
between two differently sized clusters (i.e., Type A and Type B), one
with more and one with fewer than 10 buildings. Finally, it stated that
categorizing low-population-density areas due to PHMSA's interpretation
of the cluster rule as Class 3 locations artificially manipulates
pipeline risk characterizations, in that small clusters of buildings
(e.g., 3) near larger clusters of buildings (e.g., 50) would share the
same risk profile. TransCanada stated that this approach results in
outcomes that are inconsistent from the perspective of risk because a
cluster with 50 buildings would have a higher activity rate, which
would increase the likelihood of failure, and any failures would have
higher consequences due to the denser population, whereas a cluster of
3 buildings would have less.
GPA Midstream also disagreed with assigning a single building as a
defined cluster. It suggested that operators should determine the class
location for the cluster specifically and determine the class location
for the rest of the class location unit solely by considering the
number of buildings outside of the clustered area. In this way,
population density would drive class location determinations more
accurately.
3. PHMSA Response
The ``cluster rule'' only applies when an operator has identified a
class location unit that meets the criteria for a Class 2, Class 3, or
Class 4 location. Once the Class 2, Class 3, or Class 4 location has
been identified, the operator may adjust the endpoints of that Class 2,
Class 3, or Class 4 location by using the cluster rule.\83\ The purpose
of this requirement is to allow operators to avoid replacing or
pressure testing segments that have no buildings intended for human
occupancy in the sliding mile and outside the ``cluster.''
---------------------------------------------------------------------------
\83\ See Sec. 192.5(c).
---------------------------------------------------------------------------
PHMSA is not proposing any revisions to the clustering methodology
in this NPRM. However, this proposed rule would address areas that
might be affected by clustering by requiring that operators assess pipe
with ILI tools and implement P&M measures for the entire segment.
D. Using an Integrity Management Option To Manage Safety When Class
Locations Change From a Class 1 to a Class 3
1. Summary of ANPRM Question 2a
In question 2a of the ANPRM, PHMSA asked whether it should allow
operators to use certain IM measures in
[[Page 65155]]
lieu of the existing measures to ensure safety when class locations
change from a Class 1 to a Class 3, and if so, what additional IM and
maintenance approaches or safety measures should be applied to offset
any potential impact to safety. PHMSA also asked at what intervals
operators should be required to assess such pipelines and perform the
necessary remediation measures.
2. Summary of Comments
NAPSR and the PST commented that specific design measures are more
effective and consistently implemented than IM, as several recent
failures have been attributed to IM implementation issues. Should PHMSA
allow operators to use IM measures to manage class location changes,
these commenters suggested that PHMSA should consider requiring more
frequent integrity assessments, multiple tool type runs, more stringent
repair requirements, and additional damage prevention activities.
Members of the pipeline industry recommended that PHMSA allow
operators to use IM principles for managing class location changes,
noting such an approach would allow operators to determine the threats
associated with each pipeline segment and appropriate actions. Industry
commenters also suggested that operators could implement the integrity
assessment option for class location change management similarly to how
it is implemented in subpart O, with at least one commenter noting that
they could classify class location change segments as HCAs and manage
the segments as a part of a broader IM program. Therefore, these
commenters suggested that for both covered and non-covered segments
that experience a class location change, operators could complete an
initial assessment within 24 months of the class change, with
reassessments to occur within 7 years or 10 years, depending on where
the segment is located and the status of the 2016 Gas Transmission
NPRM. Operators could complete the initial assessments using, at a
minimum, ILI or comparable technology capable of assessing corrosion
and dents. To ensure all identified threats would be addressed,
operators could use additional assessment methods.
Certain industry commenters requested that PHMSA consider allowing
operators to file for an extension if it is not practicable to complete
an initial integrity assessment and MAOP reconfirmation, if required,
within 24 months of a class change.
3. PHMSA Response
PHMSA agrees with NAPSR and the PST that if IM is used to manage
class location changes, additional and enhanced requirements would be
necessary to ensure pipeline safety. PHMSA also agrees that the timing
of the initial integrity assessment should correspond with the current
class location change requirement of 24 months. PHMSA is proposing
reassessment intervals for the IM alternative of class location change
management equivalent to the reassessment intervals in subpart O. As
proposed in this NPRM, any segments managed through this IM alternative
would need to be classified as HCAs, which are subject to subpart O;
therefore, such a requirement would be consistent with the current
regulations. Operators that do not identify the Class 1 to Class 3
location change in accordance with Sec. Sec. 192.609 and 192.611(d)
would not be able to use the class location change alternative proposed
in this NPRM.
PHMSA agrees with commenters that IM is not suitable for class
location change management in every situation. Under PHMSA's proposal,
an operator would perform an analysis to identify those pipeline
segments where the class location has changed, and identify those
segments where it would be inappropriate to manage Class 1 to Class 3
location changes with IM. PHMSA notes that even if a pipeline segment
meets the proposed minimum criteria discussed later in this NPRM, it
does not mean that IM would be the best option for managing that
pipeline segment. Based on their knowledge of their own pipeline
systems, operators would ultimately determine whether an eligible
pipeline segment should be managed with the IM alternative.
As a condition of using the IM alternative proposed in this rule,
operators must notify PHMSA of their intent to use the alternative to
allow PHMSA to review and inspect for compliance. PHMSA has learned
through its inspections that many operators fail to assess and mitigate
integrity problems properly, including poor construction practices \84\
and operational maintenance threats, whether due to a lack of
appropriate technologies, cost, or other reasons, threats that
ultimately lead to pipeline failures. IM programs can fail to account
for broadly recognized safety issues, such as bare pipe, wrinkle bends,
lap welds, cracking, and pipe that has other potential construction or
manufacturing issues. ILI technology does not effectively identify all
integrity threats that may have been created through construction or
manufacturing processes and that have not been tested for stability
with a subpart J pressure test. Therefore, PHMSA believes such segments
should not be managed using the IM alternative when class locations
change.
---------------------------------------------------------------------------
\84\ On several occasions in recent years, PHMSA has met with
operators to discuss safety issues related to new construction. For
example, PHMSA hosted a public workshop in collaboration with its
State partners, the Federal Energy Regulatory Commission (FERC), and
Canada's National Energy Board in April 2009. The objective of the
public workshop was to inform the public, alert the industry, review
lessons learned from inspections, and improve new pipeline
construction practices prior to the 2009 construction season. The
following website contains information discussed at the workshop and
provides a forum in which to share additional information about
pipeline construction concerns: https://primis.phmsa.dot.gov/construction/index.htm.
---------------------------------------------------------------------------
Further, as the 2010 PG&E incident at San Bruno, CA, revealed, some
operators may not have TVC records of certain pipe properties, such as
pipe material yield strength, pipe wall thickness, pipe seam type, pipe
and seam toughness, and coating type or quality. Data on these pipe
properties are critical and necessary for the effective implementation
of IM processes and pipeline safety measures in populated areas. PHMSA
is concerned that operators may not have this pipe material property
data for Class 1 pipe segments in locations that later become Class 3,
especially if the pipe has been operated in accordance with Sec.
192.619(c).\85\ This data is necessary for making important pipeline
safety judgments, including technical evaluations of anomalies.
---------------------------------------------------------------------------
\85\ Pipeline segments operated in accordance with Sec.
192.619(c) were installed prior to adoption of the PSR and likely do
not meet Sec. 192.619(a)(1), (2), or (4), or they operate above 72
percent of SMYS. These pipeline segments may not have pressure test
or material properties records. Section 192.619(c) allows pipelines
put into service before July 1, 1970, that were found to be in
satisfactory condition, to be operated in Class 1 locations at the
highest actual operating pressure they achieved during the 5 years
preceding July 1, 1970, regardless of the level of hoop stress on
the pipe. Pipelines in Class 1 locations that are designed and
operated to part 192 standards are otherwise limited to a maximum
operating hoop stress of 72 percent of SMYS.
---------------------------------------------------------------------------
PHMSA also notes that there may be instances where a pipeline
appears to be in ``good condition'' from a visual standpoint, but may
not have the initial pipe manufacturing, pipe body and seam strength,
construction quality, coating, and CP effectiveness to prevent
corrosion and cracking, and therefore lack the O&M history necessary
for the effective management of class location changes using IM.
[[Page 65156]]
Therefore, PHMSA proposes to exclude pipe with certain pipe
attributes and O&M parameters from the proposed IM alternative of
managing class locations. PHMSA is concerned that some operators have
not adequately identified and mitigated these integrity threats at a
consistent and reliable level. Excluding these segments from the
proposed IM alternative would ensure a higher level of safety.
Operators would still be allowed to apply for special permits to manage
such pipeline segments, but PHMSA would be able to evaluate them, and
the public would be able to comment on them, on a case-by-case basis.
PHMSA requests comment as to whether these proposed pipe eligibility
conditions could be modified or eliminated, and if so, what the impacts
to safety and the environment would be as well as the net benefits of
this proposed rule.
In addition, PHMSA's experience with operator IM programs indicates
that some operators do not have an IMP in place that includes
sufficiently robust P&M measures in HCAs to address the various risks
posed by changes in class locations. Therefore, PHMSA concludes that,
while applying modern IM assessments and processes can be an
appropriate way to manage certain class location changes, the addition
of specific prescriptive, additional P&M measures to such a method is
needed to ensure a level of safety comparable to pipe replacement or
derating the pipeline MAOP for pipeline segments that change from a
Class 1 to Class 3 location. PHMSA requests comment as to whether
modification or elimination of any of the proposed P&M measures, beyond
the current IM requirements, is feasible and what the impacts to safety
and the environment would be and whether such a change would maximize
nets benefits to society.
Regarding the request that PHMSA allow operators to file for an
extension to the 24-month assessment timeframe, PHMSA is not proposing
to adopt that suggestion. PHMSA believes that 24 months is sufficient
time to complete an initial IM assessment and that longer time frames
would introduce undue risk to public safety by allowing Class 1 pipe to
operate untested for more than 2 years in a Class 3 location.
Currently, under Sec. 192.611, if a class location change requires
pipe replacement, MAOP reduction, or pressure tests to confirm a class
location upgrade to be conducted, operators must complete those actions
within 24 months of the class location change. PHMSA notes that the
timeframe for this requirement was established at 24 months because it
provides operators with enough time to order pipe, if necessary, and
make changes from one season to the next. For example, if a class
location change occurs in the spring, an operator would be able to
order and receive pipe before replacing the pipe in the following
summer season.
E. General Eligibility for Managing Class Location Changes With
Integrity Management
1. Summary of ANPRM Questions 4, 4a, 4b, and 4c
In question 4 of the ANPRM, PHMSA requested comment on whether an
operator should use a ``fitness-for-service'' \86\ standard to
determine which pipelines should be eligible for using IM measures to
manage segments changing from a Class 1 to a Class 3 location, and what
factors should make a pipeline eligible or ineligible for doing so.
---------------------------------------------------------------------------
\86\ ``Fitness for service'' refers to a pipeline's ability to
operate and deliver product safely while protecting the people and
environment around the pipeline. Fitness for service has been a part
of industry consensus standards since the mid-1980s, and PHMSA has
incorporated elements of these standards into the PSR.
---------------------------------------------------------------------------
PHMSA also asked whether it should base a proposed class location
change management IM on the alternative criteria it uses when
considering class location change waivers, including the pipe's age,
the manufacturing and construction processes of the pipe, and the
pipe's O&M history.
In addition, PHMSA asked whether it should require operators and
pipelines to meet eligibility conditions outlined in the 2004 Federal
Register Notice, including no bare pipe or pipe with wrinkle bends,
records of a hydrostatic test to at least 1.25 times MAOP, records of
ILI runs with no significant anomalies that would indicate systemic
problems, and an agreement that up to 25 miles of pipe both upstream
and downstream of the waiver location must be periodically inspected
using ILI technology.
2. Summary of Comments
NAPSR and the PST stated that the existing Sec. 192.609 serves as
a fitness-for-service determination and suggested that operators should
complete a fitness-for-service study for all pipeline segments, not
just those impacted by a class location change. NAPSR and the PST
further suggested that such a study should then be updated every 3
years, noting that the study results could assist in pipe replacement
determinations when a class location change occurs. Pipeline industry
commenters stated that a fitness-for-service standard should be
established from the integrity assessments, enhanced repair criteria,
and MAOP reconfirmation requirements proposed in the 2016 Gas
Transmission NPRM. They stated that the initial MAOP establishment (or
an MAOP reconfirmation where a pressure test record is not available)
sets a physical safety margin that is then maintained for the life of
the pipeline using integrity assessment, anomaly evaluation, and repair
or replacement, where required based on pipe condition.
NAPSR, the PST, and the California Public Advocates Office
commented that the criteria for class location change special permits
that PHMSA published in the 2004 Federal Register Notice are all
aspects of fitness-for-service, and PHMSA should use these factors as a
basis for any proposed class location change requirements. Similarly,
NAPSR and the PST commented that PHMSA should approve, on a case-by-
case basis, an operator's request to utilize IM measures for class
location changes taking into account a fitness-for-service study. The
PST also said that PHMSA should not issue class location change special
permits if the applicable pipeline segment cannot be assessed with ILI
tools or does not have accurate and verifiable design records.
The Associations and supporting operators broadly commented that
threshold conditions should not be required and that PHMSA should allow
operators to use IM measures in lieu of pipeline replacement on all
segments undergoing class location changes, stating that no individual
pipe attribute should determine eligibility for a class location change
alternative. Instead, these commenters suggested that PHMSA should
encourage operators to utilize IM measures exclusively in lieu of the
current requirements for managing these segments of pipelines where the
class location has changed, including addressing threats as detailed in
existing regulations and as proposed in the 2016 Gas Transmission NPRM.
In doing so, these commenters argued, operators would gain knowledge
about their systems that they would not have obtained otherwise.
Some operators, including TransCanada Corporation, proposed that
operators should be allowed to conduct site-specific assessments to
determine if pipeline segments should be eligible for using IM measures
in lieu of pipe replacements or pressure reductions. Such an assessment
would need to assess all applicable threats and their interactions to
ensure that operators can manage safety at acceptable levels. An
individual citizen noted that the acceptable current fitness-for-
service standards are in ASME B31.8S, ASME B31G, RSTRENG, and their
equivalents. This citizen further stated that
[[Page 65157]]
reassessment is the key to assuring continued safety, and that lower
stress does not assure public safety. The commenter further suggested
that pipe segments should not be changed out if its condition is well
understood and judged to be acceptable.
In addition, the Associations and supporting pipeline operators
claimed that PHMSA's special permit requirement for assessing a
prescribed amount of mileage upstream and downstream from the pipeline
segment undergoing a class location change is not technically
justified. They said that depending on the design of a pipeline system,
such an assessment may require multiple tool runs or the analysis of
pipe completely unrelated to the segment in which the class location
has changed. Because PHMSA proposed to extend integrity assessments
outside of HCAs in the 2016 Gas Transmission NPRM, these commenters
suggested that special permit inspection areas are no longer
appropriate or necessary to ensure pipeline safety. Similarly, Kinder
Morgan stated that IM measures address segment threats, and the
additional requirements detailed in the 2016 Gas Transmission NPRM will
cover pipeline segments up and downstream of the class-location change.
An individual citizen commented that prescribing mileage to be
assessed is not appropriate, as it could potentially exempt from the
requirements pipeline segments that do not have 50 miles of pipe
between ILI tool launcher and receivers.
Another individual citizen recommended that, if PHMSA were to allow
an IM alternative for class location changes, operators should have to
inform PHMSA and affiliated State agencies of their intent to apply IM
measures for managing a pipeline segment changing from a Class 1 to a
Class 3 location.
3. PHMSA Response
To the PST's comment that class location change special permits
should not be issued if the applicable pipeline segment cannot be
assessed with ILI tools or does not have accurate and verifiable design
records, PHMSA is proposing to require in this NPRM that the segment
must be ``piggable'' to be eligible for the IM alternative to the class
location change requirements. Operators must also have pipe material
property records for the segment to be eligible.
PHMSA does not believe that assessments and repairs alone are
adequate to demonstrate the eligibility and fitness-for-service of pipe
manufactured to Class 1 location standards to be used in Class 3
locations. In addition, PHMSA has elected to finalize the provisions
proposed in the 2016 Gas Transmission NPRM in three separate final
rules--the 2019 Gas Transmission Final Rule was published October 1,
2019, and the other two are in development. While the 2019 Gas
Transmission Final Rule did include updated assessment requirements for
``moderate consequence areas,'' PHMSA intends to finalize the
corresponding repair criteria in a draft final rule currently titled
``Pipeline Safety: Safety of Gas Transmission Pipelines, Repair
Criteria, Integrity Management Improvements, Cathodic Protection,
Management of Change, and Other Related Amendments.'' PHMSA does not
believe that managing Class 1 to Class 3 location changes using an
updated assessment schedule with the existing repair criteria would
provide an equivalent level of safety when compared to pipe replacement
without additional P&M requirements being applied to the eligible pipe.
ASME B31.8S allows anomalies to grow until only a 10 percent safety
factor remains before they need to be remediated. In this NPRM, PHMSA
is proposing that operators remediate anomalies that have a predicted
failure pressure of less than 1.39 or a depth of less than 40 percent
of the pipe wall thickness. This safety factor of 1.39 would be similar
to the installation of new Class 1 pipe.
Further, PHMSA agrees with NAPSR and the PST that the study
performed under the requirements at Sec. 192.609, when a pipeline's
class location changes is, in many ways, a type of fitness-for-service
study. PHMSA is hesitant to incorporate a general requirement for
operators to perform a fitness-for-service evaluation because PHMSA is
concerned that such an evaluation would not result in a consistently
applied minimum safety standard across the industry. Therefore, the
specific eligibility conditions PHMSA is proposing in the IM
alternative for threat identification in this NPRM would be akin to
prescribing a fitness-for-service standard that operators would have to
meet to use the IM alternative.
For the purposes of an operator determining if a segment would be
``fit for service'' to apply IM measures for managing pipeline segments
changing from a Class 1 to a Class 3 location, PHMSA is proposing a set
of pipe attributes that would disqualify a segment from using the IM
alternative based on threats and their higher risks. Those attributes,
and the corresponding threats, are:
(1) Bare pipe, which cannot maintain proper CP currents;
(2) Pipe with wrinkle bends, which can be prone to cracking;
(3) Pipe without records reflecting key attributes, including
diameter, wall thickness, grade, seam type, yield strength, and tensile
strength, which do not allow for proper anomaly evaluation;
(4) Pipe uprated in accordance with subpart K but without a
pressure test to at least 1.39 times MAOP, unless the segment passes a
subpart J pressure test for a minimum of 8 hours at a minimum pressure
of 1.39 times MAOP within 24 months after the Class 1 to Class 3
location segment change and prior to uprating the MAOP. PHMSA believes
that allowing pipe that has been operated for years at a lower pressure
to be uprated without additional requirements presents undue risk;
(5) Pipe that has not been pressure tested in accordance with
subpart J for 8 hours at a minimum test pressure of 1.25 times MAOP,
unless the segment passes a subpart J pressure test for a minimum of 8
hours at a minimum pressure of 1.25 times MAOP within 24 months after
the Class 1 to Class 3 segment change. The treatment of this attribute
is consistent with the current regulatory requirements and will not
allow pipeline segments that have been operating in accordance with
Sec. 192.619(c), which may lack material records or be operated above
72 percent SMYS, to be managed under the IM alternative;
(6) Pipe with DC, LF-ERW, EFW, or lap-welded seams, or with a
longitudinal joint factor below 1.0, which are prone to seam failure
due to cracking and improper jointing that results in lower-strength
joints;
(7) Pipe, in or within 5 miles of the Class 1 to Class 3 location
segment, with cracking in the pipe body, seam, or girth welds that is
over 20 percent of the pipe wall thickness; \87\ has a predicted
failure pressure less than 100 percent of SMYS; has a predicted failure
pressure less than 1.5 times MAOP; \88\ has experienced a leak or
rupture due to pipe cracking; or for which an analysis indicates the
pipe could fail in brittle mode. Cracking leads to ruptures on pipe
segments with poor toughness properties;
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\87\ In PHMSA's experience, current ILI tool detection
effectiveness for cracks is at approximately 10 to 20 percent depth.
\88\ This threshold is based on a related recommendation from
the Gas Pipeline Advisory Committee on repair criteria. See https://primis.phmsa.dot.gov/meetings/MtgHome.mtg?mtg=132 for more details.
---------------------------------------------------------------------------
[[Page 65158]]
(8) Pipe with poor external coating that requires negative cathodic
polarization voltage shifts of 100 millivolts or more,\89\ or linear
anodes to maintain cathodic protection, or pipe with tape wraps or
shrink sleeves. The treatment of this attribute is consistent with
Appendix D to part 192, which is referenced at Sec. 192.463. Such pipe
may have issues with corrosion control or cracking;
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\89\ A.W. Peabody, ``Peabody's Control of Pipeline Corrosion,''
second edition, ``Criteria for Cathodic Protection.'' ``The 100 mV
polarization criterion should not be used in areas subject to stray
current because 100 mV of polarization may not be sufficient to
mitigate corrosion in these areas. It is generally not possible to
interrupt the source of the stray currents to accurately measure the
depolarization. To apply this criterion, all DC current sources
affecting the structure, including rectifiers, sacrificial anodes,
and bonds must be interrupted. In many instances, this is not
possible, especially on the older structures for which the criterion
is most likely to be used. The 100 mV polarization criterion should
not be used on structures that contain dissimilar metal couples
because 100 mV of polarization may not be adequate to protect the
active metal in the couple. This criterion also should not be used
in areas where the intergranular form of external SCC, also referred
to as high-pH or classical SCC is suspected. The potential range for
cracking lies between the native potential and -850 mV (CSE) such
that application of the 100 mV polarization criterion may place the
potential of the structure in the range for cracking.''
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(9) Pipe transporting gas that is not of a suitable composition
quality for sale to gas distribution customers, such as sour gas, which
can lead to issues with corrosion; and
(10) Pipe that operates in accordance with Sec. 192.619 (c) or
(d).
Operators with such higher-risk pipeline segments would still be
able to apply for a special permit for class location change
management. Operators with pipeline segments that do not have any of
the listed disqualifying attributes could use the IM alternative. PHMSA
believes this proposed approach is a way to establish if Class 1 pipe
is suitable (``fit for service'') for operators to use IM methods to
verify MAOP in a Class 3 location, while providing an equivalent level
of safety, over the life of a pipeline, as pipe replacement. As the
majority of these disqualifying attributes have been used to ensure
safety in class location special permits for several years,
incorporating these disqualifying attributes into this rulemaking
should provide an equivalent level of safety compared to the special
permits. PHMSA requests comment as to whether these eligibility
conditions are appropriate, and whether the elimination or modification
of them would impact safety, and how. Is there an alternative approach
PHMSA could take that would modify or eliminate these eligibility
conditions that would maintain safety and increase the net benefits of
this rulemaking?
PHMSA agrees with commenters that requiring operators to assess an
additional 25 miles upstream and downstream from the class location
change is unnecessary. When the general special permit conditions were
drafted in 2004, PHMSA used the 25-mile inspection area as a sort of
proxy for the length of pipeline between an ILI tool launcher and
receiver. PHMSA is proposing to require instead that operators assess
the length of pipeline between the ILI tool launcher and receiver
containing the Class 1 to Class 3 location segment without prescribing
a specific numeric value for the mileage to be assessed. The ILI tool
launchers and receivers are the natural beginning and endpoints for an
inspection area rather than an arbitrary amount of mileage.
PHMSA believes that approving each case in which an operator uses
the proposed IM alternative for managing class location changes in lieu
of pipe replacement is unnecessary for public safety and would not be
significantly more efficient than the current approach of operators
applying for special permits. However, PHMSA is proposing a
notification requirement so that PHMSA and applicable State agencies
are aware of each instance in which an operator uses the proposed IM
alternative. This notification requirement will allow PHMSA and State
regulators to know where these pipeline segments are located and can
consider them when conducting inspections.
F. Eligibility for Pipe Operating in Accordance With Sec. 192.619(c)
1. Summary of ANPRM Questions 1c and 4a(i)
In the ANPRM, PHMSA requested comments on whether pipe operating in
accordance with Sec. 192.619(c) (e.g., pipeline segments with
operating pressures above 72 percent SMYS, pipeline segments without a
pressure test or with an inadequate pressure test, or pipeline segments
with inadequate or missing material properties records), should be
eligible for class location change management using IM principles.
PHMSA also asked if part 192 should continue to require pipe integrity
upgrades for pipeline segments operating in accordance with Sec.
192.619(c).
2. Summary of Comments
NAPSR and the PST commented that pipeline segments operating in
accordance with Sec. 192.619(c) that lack design, material, or
pressure test records should be required to follow the existing class
location change requirements. They also seemed to suggest that, if
PHMSA moved towards providing an IM alternative to class location
changes, operators could incorporate pipeline segments operating in
accordance with Sec. 192.619(c) that have undergone a class location
change into their IM programs if they performed more robust integrity
assessments and mitigation measures on those segments.
The California Public Advocates Office requested that PHMSA confirm
pipeline segments operating in accordance with Sec. 192.619(c) will
not be allowed to continue operating in accordance with Sec.
192.619(c) after a class change, consistent with current regulations
and interpretations. Specifically, they noted that PHMSA interpretation
PI-14-0005 states:
If an operator uses Sec. 192.619(c) to establish the MAOP, the
operator must have documentation of the pipeline segment's condition
and operating and maintenance history, including historical pressure
records for the maximum operating pressure to which the entire
pipeline segment was subjected during the 5 years prior to July 1,
1970. Section 192.619(c) cannot be used to determine the MAOP after
a change in Class Location. Section 192.611 can be used to revise
the MAOP within 24 months after a Class Location change; after that
deadline, the MAOP must be revised according to Sec. 192.619(a).
The Associations and supporting operators recommended an IM
alternative that would include hoop stress limitations as follows: 80
percent of the SMYS in Class 2 locations; 72 percent of SMYS in Class 3
locations; and 60 percent of SMYS in Class 4 locations. These
commenters noted that a hoop stress limitation of 80 percent for Class
2 locations is supported by several existing special permits.
The Associations and supporting operators also noted that the 2016
Gas Transmission NPRM provides a means for reconfirmation of MAOP for
pipeline segments operating in accordance with Sec. 192.619(c).\90\ So
long as operators complete MAOP reconfirmation within 24 months of the
class change, these commenters believed pipeline segments operating in
accordance with Sec. 192.619(c) should be eligible for the class
location change alternative. However, these commenters also stated that
the MAOP reconfirmation test factor used should correspond with the
class location and installation date at the time of construction,
claiming that if PHMSA enforced the use of current
[[Page 65159]]
class location test factors, it would likely result in pipe
replacements or pressure reductions that undermine the application of
IM principles due to the class location change segment not being
designed to meet the Class 3 pressure test factors.
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\90\ See 84 FR 52196 and 84 FR 52247.
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An individual citizen commented that the hoop stress of a pipeline
segment cannot be determined if it has an unknown outside diameter,
wall thickness, and SMYS. This commenter asked how an operator would be
able to comply with class location change requirements if these values
were unknown. If these variables were known, this commenter stated,
then a multi-tool ILI inspection program in conjunction with chemical
and physical sample tests would provide comparable assurance of
compliance and safety.
3. PHMSA Response
Commenters are divided on whether pipeline segments operating in
accordance with Sec. 192.619(c) should be eligible for being managed
with an IM alternative when class locations change. Pipeline segments
operating in accordance with Sec. 192.619(c) were installed prior to
adoption of the PSR and that do not meet Sec. 192.619(a)(1), (2), or
(4), or they operate above 72 percent of SMYS. These pipeline segments
may not have pressure test or material properties records.\91\ Section
192.619(c) requires that an operator must still comply with Sec.
192.611 should a class location change occur. This, in effect,
precludes pipeline segments that operate in accordance with Sec.
192.619(c) from continuing to operate without a pressure test or
pressure reduction and records of pipe material properties when the
class location changes. Given that pipeline segments operating in
accordance with Sec. 192.619(c) tend to be higher risk,\92\ PHMSA's
proposal states that pipeline segments operating at greater than 72
percent SMYS and pipeline segments that are missing pipe material
properties records are not candidates for the proposed IM alternative
to class location change management.
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\91\ This data is included in PHMSA's annual reports. Pipeline
operators are required to report which pipelines operate at greater
than 72% SMYS, which method of MAOP determination was used for the
pipeline, and whether the pipeline has incomplete records.
\92\ Operators may know the material properties of pipeline
segments operating in accordance with Sec. 192.619(c). However,
many pipeline segments operating in accordance with Sec. 192.619(c)
lack adequate material records, and may be operating at higher
stress levels (above 72 percent SMYS) than what the pipe design
would allow, if the pipe were to be constructed to today's
standards.
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However, in this NPRM, PHMSA proposes that operators of pipelines
that were previously operating in accordance with Sec. 192.619(c) that
operate at or below 72 percent SMYS be eligible for the IM alternative
only if the operator pressure tests any of those pipelines that do not
have a record of a previous pressure test within 24 months after the
class location change and have pipe material records for the segment.
PHMSA proposes such a pressure test must meet current subpart J
requirements for a new segment installed in a Class 2 location (the
test pressure must be at least 1.25 times MAOP for 8 continuous hours).
Operators would need to test such pipeline segments to Class 2
standards rather than Class 3 standards because testing Class 1 pipe to
Class 3 standards would result in a rupture and would require the
operator to replace the pipe. This approach is consistent with the
special permit conditions PHMSA has imposed on pipelines previously
operating in accordance with Sec. 192.619(c).
PHMSA is also proposing that this pressure-testing approach would
apply to pipeline segments uprated in accordance with subpart K, except
the pressure test for uprating the MAOP on a pipeline segment where the
operator lowered the MAOP for a Class 1 to Class 3 location change
would require a subpart J pressure test of 1.39 times the uprated MAOP
for 8 continuous hours. Under this approach, operators would still be
allowed to apply for a special permit for pipeline segments with the
MAOP established in accordance with Sec. 192.619(c) that would not
meet the proposed requirements. Typically, an operator will downrate
the pressure of a pipeline segment because the segment is not meeting
regulatory standards and the contractual flow volumes have diminished
(i.e., they have lost customers). PHMSA is adding this requirement
because if a pipeline is being uprated, it means that it has been
operating at a lower pressure than to what the operator wants to raise
the MAOP. Therefore, an operator must conduct a pressure test to a
level that will justify the new, higher MAOP.
To the Associations' point regarding hoop stress limitations, class
location change special permits have been limited to Class 1 to Class 3
location changes only. With the publication of the alternate MAOP rule
in 2008,\93\ PHMSA allowed pipelines to operate up to 80 percent SMYS
in Class 1 locations if those pipelines were built to certain
specifications and are operated with procedures that are additional
(e.g., 49 CFR 192.112, 192.328, and 192.620) to the normal procedures
for pipelines operated at 72 percent SMYS. Pipelines built for Class 1
and Class 2 locations were not designed or constructed to operate at a
hoop stress up to 80 percent SMYS. Should operators conclude that their
design, construction, and operation procedures fulfill the standards of
the Alternate MAOP rule at Sec. Sec. 192.112, 192.328, and 192.620,
then they can apply for a special permit in accordance with Sec.
190.341.
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\93\ ``Standards for Increasing the Maximum Allowable Operating
Pressure for Gas Transmission Pipelines,'' 73 FR 62148 (Oct. 17,
2008).
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G. Eligibility for Pipe With Specific Conditions and Attributes
1. Summary of ANPRM Questions 4a(ii), 4a(iii), 4a(vii), and 4a(viii)
In question 4 of the ANPRM, PHMSA requested comments on whether
specific pipe conditions should affect a pipeline segment's eligibility
for an IM alternative for class location management.
Specifically, PHMSA requested comments on whether pipeline segments
that have a failure or leak history, were manufactured with a material
or seam welding process during a time or by a manufacturer that has
been shown over time to experience known integrity issues, or have
lower toughness in the pipe and weld seam (e.g., Charpy impact value
\94\), should be eligible for an IM alternative. PHMSA also asked
whether pipeline segments that contain or are susceptible to cracking,
including in the body, seam, or girth weld, or pipeline segments that
have disbonded coating or CP shielding coatings, should be eligible for
the IM alternative. Further, PHMSA asked whether pipe with seams that
are lap-welded, flash-welded, low-frequency electric resistance welded;
are of ``unknown'' type; have a history of seam failure due to poor
manufacturing properties; or have a derating factor below 1.0, should
be eligible for an IM alternative.
---------------------------------------------------------------------------
\94\ A Charpy V-notch impact test and its values indicate the
toughness of a given material at a specified temperature and is used
in fracture mechanics analysis.
---------------------------------------------------------------------------
2. Summary of Comments
The California Public Advocates Office stated that pipeline
segments should not be eligible for the IM alternative for class
location change management if they have experienced an in-service
failure, have manufacturing issues, or have a lower toughness in the
weld seam. It proposed that PHMSA consider holding a
[[Page 65160]]
workshop to determine appropriate leak history thresholds and prescribe
the eligibility of pipe with known integrity issues. It also commented
that, if the operator does not know the seam type, the operator must
determine the seam type or be required to use a longitudinal joint
factor of 0.8 in any design calculations, even if the operator asserts
all possible seam types merit a value of 1.0. It also expressed that,
regardless of whether IM measures are deemed appropriate, the derating
factor should be the more conservative of either the derating factor
used at the time of construction or current design factors.
TransCanada Corporation commented that operators should conduct a
site-specific assessment taking into consideration pipe design,
history, and environmental factors to determine whether particular
pipeline segments should be eligible for an IM alternative when class
locations change. It argued that pipeline segments should be eligible
if operators can use integrity measures to manage any associated
threats effectively. It noted that lap-welded pipe was an exception and
should not be eligible for IM measures, as current inspection
technology is not sufficient in determining lap-weld seam integrity.
NAPSR and the PST expressed the view that PHMSA should consider all
the factors listed in Question 4 of the ANPRM, including whether a
pipeline is operating in accordance with Sec. 192.619(c), has
experienced an in-service failure, or has significant corrosion or
other damage; the age of the pipe; manufacturing and construction
history; O&M history; and the criteria listed in the 2004 Federal
Register Notice for determining which pipeline segments would be
eligible for operators to apply IM measures when managing class
location changes in lieu of replacing pipe.
An individual citizen commented that pipe that has experienced an
in-service failure should not be excluded so long as all comparable
remaining defects in the segment have been remediated. This commenter
suggested that pipeline segments with manufacturing defects should not
be excluded from using an IM alternative when class locations change,
so long as the operator has conducted a successful pressure test at
1.25 times the MAOP. Such a pressure test would demonstrate that the
manufacturing defect should be considered stable and will not grow
while the pipeline is in service. This commenter stated that while the
Charpy impact value is shown to be related to crack growth, it is not a
factor in corrosion and pressure stress cycles in gas pipelines are not
a concern. This citizen also noted that, for unknown seam type, an ILI
tool should be able to identify seam type given each seam type's
distinct magnetic signature.
3. PHMSA Response
Based on the input provided and PHMSA's experience with special
permits and incident investigations, PHMSA is persuaded that some of
the attributes discussed, such as past incident history and toughness
properties, can be effectively managed through an operator's IM program
with mandatory P&M measures. In an operator's IM program, an operator
addresses pipeline segments with an incident history through assessing
and repairing or remediating the threats and causes associated with
those past incidents. In this NPRM, PHMSA is proposing that operators
would identify in their IM programs the specific Class 1 to Class 3
location segments being managed under that program. In doing so,
operators would be required to conduct a data integration and risk
assessment on these segments, including an evaluation of past incident
history, for all threats and establish an integrity assessment program
to find and remediate applicable threats.
This proposed rule specifies requirements for operators to maintain
a comparable level of safety for the life of the pipeline segment that
changed from a Class 1 to a Class 3 location. In response to the
California Public Advocates Office's comment regarding derating
factors, PHMSA believes that these requirements, including the IM
principles and eligibility criteria prescribed in this NPRM, will
provide the equivalent of conservative derating factors. PHMSA has
issued several special permits over the past 15 years containing
conditions identical to or similar to the conditions being proposed in
this rulemaking for managing class location change waivers. Those
special permits that PHMSA has issued have not resulted in any decrease
in pipeline safety in the areas where they are implemented and in fact
have resulted in no incidents on the applicable pipe. PHMSA, therefore,
has confidence that the IM principles and eligibility criteria being
proposed in this rulemaking will provide an equivalent level of safety
consistent with the regulations.
PHMSA believes that pipeline segments with known cracking issues
are problematic and is proposing that operators would not be allowed to
use the IM alternative for class location change management for those
pipeline segments with cracks that exceed 20 percent of wall thickness.
PHMSA reached this threshold by considering the current state of ILI
technology and its tolerance for finding crack indications; current ILI
tools can consistently evaluate crack depth and length at this level. A
20 percent through-wall defect of the pipe, whether from cracking or
corrosion, has a minimal effect on a pipeline's failure pressure ratio
based on any of the approved defect analysis methods, such as R-STRENG
or API 579. Operators of pipelines with cracking issues would continue
to be eligible for class location change special permits.
Material toughness is important when evaluating cracks and crack-
like defects, as cracking can weaken a pipe to the point where it might
rupture.\95\ Since PHMSA is proposing to exclude pipe with known, non-
trivial cracking issues, PHMSA does not propose to include material
toughness as an eligibility criterion for managing class location
changes through IM. However, operators of pipeline segments that change
from a Class 1 to a Class 3 location that identify cracking issues
after implementing the proposed IM alternative for class location
changes must evaluate the significance of those crack anomalies. PHMSA
proposes to require crack evaluation procedures for that purpose. With
respect to pipeline segments with unknown material toughness, the
proposed crack evaluation procedures would require the operator to use
conservative toughness values to evaluate predicted failure pressures
in response to discovered crack anomalies and the threat of cracks.
PHMSA proposes to define a ``predicted failure pressure'' as the
calculated pipeline anomaly failure pressure based on the use of an
appropriate engineering evaluation method for the type of anomaly being
assessed. A predicted failure pressure does not include a safety
factor, and PHMSA believes defining ``predicted failure pressure'' will
help bring clarity to the regulations and improve compliance.
---------------------------------------------------------------------------
\95\ Material toughness is the ability of a material to absorb
energy and plastically deform without fracturing. Technical
evaluations, including anomaly evaluations, require material
toughness as an input. If material toughness is low, then the safe
pressure of the anomaly will also be low.
---------------------------------------------------------------------------
PHMSA also believes that operators of pipeline segments with
certain seam attributes should not be allowed to manage class location
changes with an IM alternative. Even the current and most state-of-the-
art ILI technology, with respect to evaluating seams, is not yet
reliable enough to warrant including such pipeline segments in this
NPRM. PHMSA notes that, at this time, ILI tools cannot reliably
identify or differentiate
[[Page 65161]]
LF-ERW, HF-ERW, or lap-welded seam pipe. The pipeline would need to be
excavated to observe pipe seam types and use appropriate destructive or
non-destructive methods. Therefore, the proposed rule would not allow
the use of the proposed IM alternative for pipeline segments with DC,
LF-ERW, EFW, or lap-welded seams; or pipe with a longitudinal joint
factor below 1.0.
H. Eligibility for Pipe With Significant Corrosion
1. Summary of ANPRM Questions 4a(iv) and 4a(v)
In question 4 of the ANPRM, PHMSA requested comments on whether
operators should be eligible to use IM to manage class location changes
if the pipeline segment has experienced corrosion greater than 40
percent of wall thickness,\96\ or whether operators should replace such
segments. PHMSA also requested comments regarding whether anomalies in
pipeline segments in an IM-managed class location change segment should
use similar repair criteria as subpart O, and whether the current class
location-specific design factor was appropriate or if it should be
increased for a Class 1 to a Class 3 location change.
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\96\ Corrosion greater than 40 percent of wall thickness is
considered significant. This threshold is consistent with PHMSA's
typical class location change special permit conditions.
---------------------------------------------------------------------------
2. Summary of Comments
The California Public Advocates Office commented that pipelines
with significant corrosion should be replaced and should not be
eligible for an IM alternative. It also suggested that PHMSA codify a
definition of ``significant corrosion.''
The Associations, pipeline operators, and an individual commenter
agreed that the current IM regulatory measures and those proposed in
the 2016 Gas Transmission NPRM would identify ``significant corrosion''
through integrity assessments, and those areas would be remediated
accordingly. In addition, the Associations noted that the GPAC and
PHMSA discussed an appropriate response to wall loss anomalies during
the March 2018 GPAC meeting.
Further, the Associations and supporting operators commented that
70 percent of corrosion incidents occurred on pipeline segments that
were not previously assessed with ILI, which they suggested is evidence
that the current industry practice to remediate corrosion anomalies
based on ASME B31.8S for those lines that are assessed is an effective
practice.
TransCanada Corporation proposed that anomalies, including
corrosion anomalies, ``should be repaired to criteria greater than or
equal to MAOP times the reciprocal of the design factor of the
installed pipe.'' \97\
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\97\ An example would be a pipeline segment in a Class 1
location with a Sec. 192.111 design safety factor of 0.72. The
reciprocal of 0.72 would be 1.39 (1/0.72), which is a safety factor
of 39 percent over MAOP.
---------------------------------------------------------------------------
3. PHMSA Response
Based on the input provided and PHMSA's experience with special
permits and incident investigations, PHMSA proposes to allow operators
with pipe with past corrosion to use the IM alternative for Class 1 to
Class 3 location changes. ILI technology for the detection of corrosion
metal loss is very mature, and PHMSA believes it is reliable to manage
the threat of corrosion in pipeline segments that have changed from a
Class 1 to a Class 3 location if operators perform a corrosion
assessment properly and validate the results. However, pipeline
segments would not be eligible if they do not meet the requirements of
Sec. 192.463 and need linear anodes to maintain adequate levels of CP
due to poor coating conditions.
To help ensure pipeline safety, PHMSA proposes enhanced repair
criteria that would be performed in addition to the repair criteria for
HCAs in subpart O and would be implemented if operators manage a Class
1 to Class 3 location segment through IM. This repair criteria would be
consistent with the repair criteria per the typical class location
change special permit conditions and includes immediate repair
conditions \98\ for certain anomalies that are at or near the point of
failure. The repair criteria would also contain ``scheduled''
conditions that would require an operator to repair them within 1 year.
These scheduled repairs would be for anomalies that are not an
immediate threat to integrity but that would need to be repaired
promptly before they grew further. PHMSA also proposes ``monitored''
conditions that are not severe enough to need prompt repair but that
the operator would have to monitor further. The enhanced repair
criteria would not only apply to the pipeline segment that has changed
from a Class 1 to a Class 3 location, but would also apply to the
surrounding Class 2, Class 3, and Class 4 locations contained within
the in-line inspection segment (i.e., the segment of pipe between the
closest upstream launcher and downstream receiver that contains the
Class 1 to Class 3 location segment). PHMSA believes that these
enhanced repair criteria are necessary for pipe around the Class 1 to
Class 3 segment because it is likely that there would be nearby
populations that could be affected by an incident involving the in-line
inspection segment. Regarding pipe segments with corrosion,
implementing these enhanced repair criteria would manage pipeline
segments with prior significant corrosion appropriately, which is
needed to compensate for operators not installing new pipe to Class 3
design standards in the changed class location.
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\98\ Per ASME B31.8S, section 7.2, an ``immediate'' condition is
one where an indication shows a defect is at a failure point. As
such, PHMSA believes that any indication of a pipe that is at the
point of failure needs to be addressed immediately. In addressing
``immediate'' conditions, operators must reduce operating pressure
and immediately remediate the anomaly.
---------------------------------------------------------------------------
PHMSA is also proposing to exclude those pipeline segments that are
not transporting distribution customer-quality gas from the IM
alternative proposed in this rulemaking due to the impact contaminates
have on corrosion. Such a proposal would prevent Class 1 to Class 3
location segments that transport gas with deleterious contaminates from
being transported in segments near areas with higher populations. This
criterion would also exclude pipeline segments transporting gas with
free-flowing water or hydrocarbons, gas with higher levels of hydrogen
sulfide (sour gas), gas with higher levels of carbon dioxide, or gas
with unacceptable water content, specifically, as these segments would
be at a higher risk of internal corrosion. Further, contaminants like
hydrogen sulfide and carbon dioxide would be asphyxiation risks if a
Class 1 to Class 3 location segment carrying significant percentages or
volumes of these gases leaked or ruptured in a populated area.
Regarding TransCanada's comment, PHMSA is not proposing to require
operators repair the reciprocal of the design factor of the pipe. PHMSA
is proposing to require operators repair anomalies based on a 1.39
predicted failure pressure, which is the reciprocal of the 0.72 design
factor for class 1 pipe, and a wall loss of 40 percent of the pipe wall
thickness.
I. Eligibility for Damaged Pipe, Dented Pipe, or Pipe That Has Lost
Ground Cover
1. Summary of ANPRM Question 4a(vi)
In question 4 of the ANPRM, PHMSA requested comments on whether
operators should be eligible to use IM to manage class location changes
if the pipeline segment has been damaged, dented, or has lost ground
cover due to
[[Page 65162]]
third-party excavation or environmental factors.
2. Summary of Comments
Regarding environmental factors, the Associations noted that
operators are already required to conduct patrols with increasing
frequency in Class 3 and Class 4 areas, and that the 2016 Gas
Transmission NPRM, if finalized, will require operators to implement
additional inspections following extreme weather events. Such events
are the most likely cause of a sudden change in the depth of cover. The
commenters suggested these existing and pending requirements are
sufficient to monitor depth of cover changes to ensure pipeline safety,
regardless of whether a class change has occurred.
An individual citizen commented that damaged pipe should be
addressed as detailed in subpart O.
3. PHMSA Response
PHMSA does not propose to limit the eligibility of pipeline
segments that have been damaged, dented, or have lost ground cover. ILI
technology for the detection of dents is very mature, and PHMSA
believes it is reliable to manage the threat of dents and mechanical
damage in conjunction with the proposed additional repair criteria and
existing dent repair criteria for HCAs in subpart O for pipeline
segments where the class locations have changed from Class 1 to Class
3. PHMSA also added additional prescriptive P&M actions in the proposed
provisions, including the addition of line markers or an increase in
the depth of cover, to address cases where a pipeline segment that has
changed class location from a Class 1 to a Class 3 location has
experienced a reduction in the depth of cover.
J. Eligibility Factors Based on Diameter, Operating Pressure, or
Potential Impact Radius Size
1. Summary of ANPRM Question 10
In question 10 of the ANPRM, PHMSA requested comments on whether
operators should be eligible to use IM to manage class location changes
based on the pipeline segment's diameter, operating pressure, or PIR
size.
2. Summary of Comments
Pipeline industry operators and trade associations contended that
applying diameter, pressure, or PIR limits are not necessary for
determining the eligibility of pipeline segments for using IM
principles in place of the existing class location requirements,
specifically noting that there is currently no technical standard or
regulation that limits an operator's decision-making based on the PIR
size, and that the intent of the PIR concept was not to limit where
integrity assessments could be applied.
GPA Midstream, in a comment that was echoed by other operators,
stated that a ``one size fits all'' approach is not appropriate and
suggested each operator should be allowed to determine the appropriate
IM measures and actions to ensure safe asset management. It further
suggested PHMSA should focus on ensuring operators appropriately apply
IM measures.
NAPSR stated that any allowances or exceptions to the current
regulations should be determined on a case-by-case basis. It suggested
PHMSA should continue to encourage operators to operate pipelines at
lower stresses, but operators that install pipe that is rated for a
higher class location than what currently exists should not be
punished.
The California Public Advocates Office suggested that PHMSA
consider more conservative requirements for any IM-based class location
change management based on the pipeline segment's PIR and that PHMSA
should host a workshop to determine appropriate values or actions. It
also suggested PHMSA consider looped, co-located pipelines as
additional factors for any PIR-based adjustments.
An individual citizen noted that while diameter and pressure
limitations are not necessary for pipeline segments where operators
would use the IM alternative for managing class location changes, PHMSA
should impose stricter repair criteria on those segments. The commenter
also noted that immediate repair condition requirements are specified
in the current regulations, and remediation requirements, if performed
properly, for all areas, should provide safety beyond the next
assessment.
3. PHMSA Response
PHMSA acknowledges that the PIR and class location concepts are
both used to identify physical locations at which higher consequences
could result from a pipeline incident by virtue of higher population
density.\99\ PHMSA believes that, for the purposes of managing class
location changes, adding PIR-based exclusion criteria would be
unnecessary. PHMSA believes the requirements it has proposed for
pipeline segments where the class location has changed from a Class 1
to a Class 3 location are appropriate for all Class 3 locations
regardless of the PIR at that location. Therefore, PHMSA is not
proposing to limit eligibility or impose more stringent requirements
based on pipe diameter, operating pressure, or PIR.
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\99\ Per Sec. 192.903, a PIR means the radius of a circle
within which the potential failure of a pipeline could have
significant impact on people or property. PIR is used to determine
whether an area is an HCA per the HCA definition at Sec. 192.903.
If, for the purposes of determining an HCA, a PIR in a certain class
location is greater than 660 feet and the area within the potential
impact circle contains 20 or more buildings intended for human
occupancy or contain an identified site, as that term is defined at
Sec. 192.903, then the area is an HCA.
---------------------------------------------------------------------------
Furthermore, while PHMSA appreciates the feedback regarding
changing the method for determining PIR and class location to include
additional factors such as, looped, co-located pipelines, but this
comment is outside the scope of this NPRM.
PHMSA considered the suggestion of more stringent repair criteria
and included such criteria, in addition to the repair criteria in
subpart O, for all Class 1 to Class 3 location segments operators would
choose to manage with the IM alternative in this NPRM. The more
stringent repair criteria that PHMSA proposes in this rule are designed
to provide equivalent integrity compared to replacement pipe where a
class location has changed from a Class 1 to a Class 3 location.
Existing pipe in these locations is more likely than not to be pre-
Code, vintage pipe where the steel pipe properties do not have the
toughness properties necessary to mitigate ruptures versus leaks when
the pipe is corroded, dented, or has any cracking in the pipe body or
pipe seam.
K. Codifying Current Special Permit Conditions
1. Summary of ANPRM Questions 6 and 6a
In question 6 of the ANPRM, PHMSA requested comments on whether it
should codify any or all the current special permit conditions for
class location changes,\100\ asking whether doing so would satisfy the
need for alternative approaches. PHMSA also asked what special permit
conditions could be codified to provide regulatory certainty and
additional public safety in higher-population areas.
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\100\ Examples of typical PHMSA class location special permit
conditions can be found at https://primis.phmsa.dot.gov/classloc/documents.htm.
---------------------------------------------------------------------------
2. Summary of Comments
NAPSR and the PST commented that, if the current, typical special
permit requirements are codified, they should be the minimum guidelines
and should require multiple tool type assessments, an increased
inspection frequency, more stringent remediation requirements, and
enhanced damage prevention activities. They also recommended that PHMSA
[[Page 65163]]
require expedited timeframes and more restrictive remediation criteria
specific to each class location.
The Associations, GPA Midstream, and operators commented that the
current special permit conditions were not designed for broad
application and should not be codified as written. The Associations
stated that no additional requirements beyond those proposed in the
2016 Gas Transmission NPRM were necessary for operators to use IM to
manage pipeline segments properly where the class location has changed.
TransCanada Corporation added that implementing these ``broad-brush''
conditions would not allow for segment-specific risk considerations,
which is the basis of an IM approach. GPA Midstream asserted that there
are no indications the current special permit conditions would satisfy
statutory considerations in a rulemaking proceeding, or that the cost
of compliance is justified by the level of public safety benefit.
An individual citizen stated that certain aspects of current
special permits are outdated given technological advancements and
regulatory updates in the 14 years since the initial criteria for
considering waivers was published. This citizen suggested that class
location changes from a Class 1 to a Class 3 location should be treated
as a change in land use, and the pipe in question should be considered
an identified site, thus triggering HCA requirements.\101\
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\101\ Under the current IM regulations at Sec. 192.903, an
``identified site'' means ``one of the following 3 sites: (a) An
outside area or open structure that is occupied by 20 or more
persons on at least 50 days in any 12-month period. The days need
not be consecutive. Examples include, but are not limited to,
beaches, playgrounds, recreational facilities, camping grounds,
outdoor theaters, stadiums, recreational areas near a body of water,
or areas outside a rural building such as a religious facility. (b)
A building that is occupied by 20 or more persons on at least 5 days
a week for 10 weeks in any 12-month period. The days and weeks need
not be consecutive. Examples include, but are not limited to,
religious facilities, office buildings, community centers, general
stores, 4-H facilities, or roller skating rinks. (c) A facility
occupied by persons who are confined, are of impaired mobility, or
would be difficult to evacuate. Examples include, but are not
limited to, hospitals, prisons, schools, day-care facilities,
retirement facilities, or assisted-living facilities.''
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3. PHMSA Response
PHMSA agrees with certain commenters that including Class 1 to
Class 3 location segments in operator IM programs in accordance with
subpart O is appropriate for allowing operators to use IM to manage
class location changes. However, PHMSA also believes that simply
requiring operators to implement IM on pipeline segments where the
class location has changed from a Class 1 to a Class 3 location,
without undertaking additional safety requirements, does not provide an
equivalent level of safety as the current system of pipe replacement,
pressure testing, or pressure reduction. Thus, to provide public safety
where the pipe has not been upgraded to current Class 3 location
standards when the class location changes, PHMSA proposes to require
that operators implement IM in accordance with subpart O and supplement
that IM with additional standards that have been successfully applied
in previous special permits. These additional activities would include
close interval surveys (CIS),\102\ the installation of CP test
stations, and interference surveys to ensure the maintenance of
coatings and reduce the numbers of immediate and scheduled repairs.
These additional measures address specific threats to pipelines,
including corrosion, and are necessary to account for the lack of
additional pipe wall thickness in lieu of pipe replacement. Without
thicker-walled pipe, these conditions will help to provide for a
consistent level of safety over the lifecycle of the pipeline.
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\102\ CIS are a series of closely and properly spaced pipe-to-
electrolyte potential measurements taken over the pipe to assess the
adequacy of cathodic protection or to identify locations where a
current may be leaving the pipeline that may cause corrosion and for
the purpose of quantifying voltage (IR) drops other than those
across the structure electrolyte boundary, such as when performed as
a current interrupted, depolarized or native survey.
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PHMSA is also proposing specific repair criteria for the Class 1 to
Class 3 location segment that would be applied in addition to the
existing repair criteria in subpart O. This additional repair criteria
would also be applicable to the Class 2, Class 3, and Class 4 locations
located within the entire in-line inspection segment. With these
proposed changes, operators would categorize more anomalies as
``immediate'' conditions, which would help ensure an expedited repair
schedule. Furthermore, the updated repair requirements of this proposal
essentially provide an approximately 26 percent increase in safety
factor for the pipe strength given that the NPRM would require the
repair of conditions reaching a 1.39 safety ratio whereas the current
IM regulations require the repair of conditions reaching a 1.1 safety
ratio. The proposed repair criteria will also help to ensure safety
where there is thinner-walled pipe in the ground by requiring the
repair of anomalies where there is 40 percent of pipe wall loss, rather
than the 80 percent that currently exists under IM.
Based on PHMSA's experience with existing Class 1 to Class 3
location change special permits and the feedback from the ANPRM, PHMSA
proposes to incorporate the following special permit conditions into
the regulations for those pipeline segments changing from a Class 1 to
a Class 3 location that operators will manage using the IM alternative.
PHMSA proposes to require the following conditions to help ensure that
the level of safety achieved is equivalent to pipe replacement for the
life of the pipeline:
Perform an initial integrity assessment within 24 months
of the Class 1 to Class 3 location change, which is consistent with the
requirements at Sec. Sec. 192.609 and 192.611.
Use high-resolution ILI metal loss and deformation,
electromagnetic acoustic transducer (EMAT), and inertial measurement
unit (IMU) tools where appropriate for the pipeline integrity threat,
which would be consistent with the current IM requirements. To help
ensure that operators address cracking threats and ground movement, if
an operator chooses not to conduct EMAT or IMU inspections on pipeline
segments with a history of cracking or pipe movement, then the operator
would be required to notify PHMSA in accordance with Sec. 192.18.
Perform periodic reassessments using ILI, which would be
consistent with the current IM requirements.
Validate ILI tool results, which would be consistent with
the current IM requirements.
Repair anomalies using more stringent repair criteria than
the existing repair criteria under the current IM requirements, which
will maintain equivalent safety, compared to pipe replacement, over the
life of the pipeline.
Replace pipeline segments: (1) With discovered cracks that
exceed 20 percent of wall thickness, or (2) with a predicted failure
pressure less than 100 percent of SMYS, or (3) with a predicted failure
pressure less than 1.5 times MAOP, or (4) that could fail in the
brittle failure mode. This requirement is based on PHMSA research and
API's Recommended Practice 1176, ``Assessment and Management of
Pipeline Cracking'' and would go beyond the current IM repair criteria.
Until the pipeline segment can be replaced per the
requirement above, cracks must be remediated using additional crack
repair criteria. This requirement is consistent with the current IM
requirements.
Evaluate for pipe cracking, such as SCC, when the pipe is
exposed for IM
[[Page 65164]]
or the proposed regulation activities and is found with disbonded or
previously repaired coating. Pipe excavated for damage prevention
program activities under Sec. 192.614 would not require pipe cracking
inspections so as not to delay those activities. This treatment is
consistent with the current IM requirements.
Conduct close interval surveys (CIS) at intervals at least
once every 7 years and not exceeding 90 months. Operators should be
performing these surveys under the IM regulations, so this condition
would be consistent with that requirement.
Ensure that at least one CP pipe-to-soil test station is
within the pipeline segment that changed from a Class 1 to a Class 3
location, with a maximum spacing interval of one-half mile. This
condition will meet the current requirements at subpart I for corrosion
control.
Install line-of-sight markers at defined points, which is
consistent with elements of the current requirement at Sec. 192.707
and PHMSA's current special permit conditions for class location change
management. Line-of-sight markers would be line markers where each
marker is visible from at least one other line-of-sight marker.
Conduct interference surveys, which would be consistent
with the current requirements at Sec. 192.473. If operators are unable
to receive the necessary permitting authority to complete surveys in
time, they can apply to PHMSA for a special permit regarding that
issue.
Maintain depth of cover to Class 1 location standards or
remediate areas with reduced cover. This condition keeps the original
design standards for the affected pipe segment so as to avoid imposing
retroactive design standards, which PHMSA cannot do.
Conduct right-of-way patrols on a monthly basis and
leakage surveys on a quarterly basis. This condition will help to
ensure, on a more consistent basis, that the pipe segment is not
damaged by third-party entities and that hazardous leaks do not occur
where there are substantial populations. These requirements will also
provide safety in that they are more stringent than the current Class 3
requirements.
Clear shorted casings within 1 year, which operators are
already required to do in accordance with Sec. 192.467.
Document and maintain records, for the life of the
pipeline, of the actions required by the Class 1 to Class 3 location
requirements. This documentation requirement is consistent with
requirements in the recently published 2019 Gas Transmission Final
Rule.
PHMSA requests comment as to whether any of these P&M measures
could be modified or otherwise eliminated, and if so, what the impacts
of safety would be and if safety could be maintained, what alternative
approach would maximize net benefits to society.
Per PHMSA's data over the last decade, there have been 699
``significant'' incidents occurring on gas transmission pipelines,
which are defined as ones involving (1) a fatality or in-patient
hospitalization, (2) $50,000 or more in property damage, or (3)
incidents where over 3 million cubic feet of gas are lost. Of these
incidents, 269 were caused by material, equipment, or weld failures (38
percent); 165 by corrosion (24 percent); 93 by excavation damage (13
percent); 61 by natural force damage (9 percent); 42 by other outside
force damage (6 percent); 40 by incorrect operation (6 percent); and 29
by other causes (4 percent).
In many ways, the conditions that are consistent with IM outlined
above are meant to mitigate many of these incident causes, including
material failure and corrosion. Performing recurring integrity
assessments helps operators understand the current condition of their
pipe and reveals anomalies that, if left unchecked, could result in a
serious rupture and incident.
Some of the additional surveys PHMSA is proposing to require are
additional safeguards against corrosion threats. In the absence of new,
thicker-walled pipe in a Class 3 location, performing CIS and
interference surveys, as well as ensuring the proper placement of CP
test stations, will help to provide assurance that a pipeline segment
will not rapidly corrode prior to being discovered before the next
integrity assessment.
PHMSA is proposing conditions for line-of-sight markers and depth
of cover because these serve as mitigation measures for potential
accidents involving excavation damage. Excavation damage is more likely
to happen in more populated areas, as there are typically more
utilities near pipelines and more people digging around those
utilities. A strike from excavation equipment can cause a rupture,
severely dent the pipe, or damage the pipe's protective coating. Even
though PHMSA is not proposing to require more stringent depth-of-cover
conditions beyond those designed for Class 1 locations, PHMSA believes
the additional line-of-sight markers combined with additional
patrolling and leak survey requirements will provide a commensurate
level of safety compared to the Class 3 depth of cover requirements.
PHMSA proposed including a condition for operators to clear shorted
casings because shorted casings were major contributors in two major
pipeline incidents. On December 14, 2007, a 30-inch gas transmission
pipeline owned by Columbia Gulf Transmission Company ruptured near
Delhi, LA, killing a man and injuring another man who were driving
nearby on Interstate 20. On December 11, 2012, a 20-inch gas
transmission pipeline operated by Columbia Gas Transmission Company
ruptured about 100 feet west of Interstate 77 near Sissonville, WV.
Three houses were destroyed by the fire, and several other houses were
damaged. Interstate 77 was closed in both directions because of the
fire and resulting damage to the road surface, causing delays to
travelers and commercial freight. Both accidents were attributable to
shorted casings that had not been properly addressed.
In addition to the above special permit conditions, PHMSA is also
proposing to require operators use SCADA systems and install and use
remote-control or automatic shutoff block valves upstream and
downstream of the Class 1 to Class 3 segment. PHMSA believes that the
additional P&M measures proposed in this NPRM, along with the higher
standards for repairs and remediation, make an increased inspection
frequency suggested by certain commenters unnecessary.
L. Additional Preventive and Mitigative Measures Needed for an
Integrity Management Option for Class Location Change Management
1. Summary of ANPRM Questions 9, 9a, and 9b
In question 9 of the ANPRM, PHMSA requested comments on whether
operators would need to install additional pipeline safety equipment,
P&M measures, or more conservative prescribed standard pipeline
predicted failure pressures if using IM principles to manage pipeline
segments where the class location has changed from a Class 1 to a Class
3. More specifically, PHMSA requested comments on whether the
regulations should require rupture-mitigation valves or SCADA systems
on IM-managed class location change pipeline segments.
2. Summary of Comments
TransCanada Corporation proposed operators should perform site-
specific assessments to determine the
[[Page 65165]]
appropriate safety equipment or mitigative measures to implement. GPA
Midstream supported this concept in its comments.
NAPSR stated that if PHMSA does not require pipe replacement, PHMSA
should specify additional safety and P&M measures. They suggested that
rupture-mitigation valves or equivalent technology should be required
if an operator does not replace pipe to manage a class location change,
and SCADA systems should be required for large and complex pipeline
systems. Further, NAPSR stated that IM should be a system-wide program,
``not a substitute'' for the additional safety provided by class-
location requirements. Similarly, NAPSR also stated that pipe
replacements are preventive measures while valves are mitigative
measures, arguing the level of safety between the two is not equal.
Broadly speaking, the Associations and multiple operators stated
that the requirements proposed in the 2016 Gas Transmission NPRM are
more than sufficient in ensuring safety, and it is unnecessary for
PHMSA to require additional P&M measures for pipeline segments changing
class locations. Class location change requirements, they asserted, are
just a few of many regulations that are applicable to any given
pipeline segment. MidAmerican Energy Company, for instance, stated that
the requirements proposed in the 2016 Gas Transmission NPRM are
adequate for covering class location changes, and no additional safety
equipment or P&M measures should be required beyond those regulations.
Further, the Associations and GPA Midstream commented that the
installation of rupture-mitigation values has not been addressed
historically in special permits nor any previous class location
regulatory discussions. GPA Midstream did not feel that this would
achieve the intended purpose of class location change requirements, and
PHMSA has not provided evidence or discussion in support of this
requirement.
Similarly, the Associations commented that SCADA systems have not
been required compliance items in special permits historically, and
most gas transmission pipelines already have SCADA systems in place.
They argued that this requirement seems unnecessary given that PHMSA
has not provided evidence or discussion in support of this requirement.
GPA Midstream noted that, as currently allowed in the IM
regulations, the operator should be able to determine the necessity of
a SCADA system. It noted that for short pipelines or simple systems, it
may be impractical. Other operators echoed this comment, noting that if
a site-specific assessment determined that a SCADA system would be
beneficial, the operator should have the option to add it.
Other operators provided a range of comments regarding SCADA
systems, from supporting the viewpoint that impacted segments should be
monitored with SCADA systems to general data indicating that large
portions of their individual pipeline systems were managed with SCADA
systems.
An individual citizen commented that the regulations currently do
not require newly installed or previously installed pipe to have
additional safety equipment or P&M measures. The commenter suggested
that allowing operators to use ILI or similar technologies in a
rigorous IM program would allow operators to know the pipeline
segment's condition and remediate it appropriately, which would
preclude the need for prescriptive P&M measures. In addition, this
citizen commented that rupture-mitigation valves have limited efficacy
and are not proven to be reliable technology. The commenter also noted
that ``systems designed to react to ruptures will not be useful in
detecting leaks.'' Further, the commenter noted that SCADA systems
should not be required, as they only mitigate the consequences of an
incident and will not prevent a rupture.
3. PHMSA Response
PHMSA has observed that certain operators have not adopted
additional P&M measures when implementing the IM regulations under
subpart O.\103\ As a result, PHMSA has determined that proposing
additional prescriptive mitigative measures are appropriate, including
to install remote-control or automatic shutoff valves upstream and
downstream of the segment changing from a Class 1 to a Class 3
location. While the installation of rupture-mitigation valves has not
previously been required when operators replace pipe, using IM to
manage class locations that change from Class 1 to Class 3 would be
fundamentally different in that operators would not be putting stronger
pipe in the ground, thereby making additional safety measures
necessary.
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\103\ For instance, following the PG&E incident at San Bruno,
CA, PG&E rapidly installed automatic shutoff valves where possible
and stated there was sufficient basis to deploy such valves.
However, company documents from 2006 stated that the company had
concluded that most of the damage from a rupture would take place in
the first 30 seconds before shut-off valves could stop the flow of
gas and declined to install the valves in the area.
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As proposed, the rupture-mitigation valve spacing would be
consistent with existing Class 1 location mainline valve spacing
requirements, with the explicit intent that this approach would not
require the addition of any mainline valves, and assuming operators
currently comply with the existing valve spacing requirements. However,
if the valves in place are manual valves, PHMSA proposes that operators
upgrade those valves to be operated by remote control or automatic
shutoff as an additional mitigative measure. This approach would be
consistent with NTSB recommendation P-11-11 to require automatic or
remote control valves in HCAs and Class 3 and Class 4 locations,\104\
which was issued after the 2010 PG&E incident in San Bruno, CA.
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\104\ https://www.ntsb.gov/investigations/AccidentReports/Reports/PAR1101.pdf. ``Pacific Gas and Electric Company, Natural Gas
Transmission Pipeline Rupture and Fire, San Bruno, CA, September 9,
2010.''
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PHMSA is proposing that any remote-control or automatic shutoff
valves installed in accordance with the additional P&M measures must be
set so that, based on operating conditions, they will fully close
within a maximum of 30 minutes following rupture identification.
PHMSA's proposed 30-minute valve closure time would be consistent with
conditions it has required operators to meet in special permits for
class location changes. In addition, PHMSA requests comment on whether
additional requirements and standards are needed for the installation
of automatic shutoff valves in place of remote-control valves for the
purposes of this rulemaking. If installing automatic shutoff valves in
accordance with this proposed requirement, operators would be required
to review their procedures and results for determining valve shutoff
times on a calendar year basis, not to exceed 15 months. This approach
is consistent with current requirements in Sec. 192.745 where
operators must inspect and partially operate each transmission line
valve that might be required during any emergency, and take prompt
remedial action to correct any valve found inoperable.
As noted by industry, most operators already have a SCADA system in
place. Therefore, PHMSA is proposing that operators must have a SCADA
system to implement IM measures for managing Class 1 to Class 3
location changes. A SCADA system will help operators detect leaks and
other pressure loss situations more rapidly. In addition, PHMSA is
proposing that remote-control valves and automatic shutoff
[[Page 65166]]
valves installed per this NPRM must be controlled and monitored by a
SCADA system and promptly closed to isolate the pipeline segment should
a rupture occur. As such, and similar to how pipelines with
exclusionary conditions would be handled, operators without a SCADA
system could apply for a special permit to implement IM in lieu of pipe
replacement when class locations change.
M. Traceable, Verifiable, and Complete Records for Supporting Class-
Location-Change Integrity Management Measures
1. Summary of ANPRM Questions 5, 5a, and 5b
In question 5 of the ANPRM, PHMSA requested comments on introducing
requirements for TVC records, including what records would be required,
and how and when they could be obtained, to support any IM measures
that would be performed to manage class location changes. More
specifically, PHMSA asked whether necessary TVC record should include
pipe properties, including yield strength, seam type, and wall
thickness; coating type; O&M history; leak and failure history;
pressure test records; MAOP; class location; depth of cover; and
ability to be in-line inspected.
2. Summary of Comments
NAPSR, the PST, and the California Public Advocates Office
supported requiring TVC records for segments where operators would like
to manage class location changes by using IM measures. NAPSR also
asserted, and PST agreed, that historically poor recordkeeping
practices should be considered a potential indicator of risk, as
mapping issues have often been found to be latent conditions or
indicators of higher risk in pipeline accidents.
More specifically, the California Public Advocates Office supported
the idea that PHMSA require in the regulation TVC records for yield
strength, seam type, and wall thickness, and it suggested adding
outside diameter as an additional pipe property to consider. It stated
that records, if available, should be obtained by the operator within 2
years of the class location change. If these records were unavailable,
the California Public Advocates Office supported allowing an operator
to request a special permit from PHMSA.
NAPSR and the PST stated that, given that records can be acquired
or created if necessary (i.e., through a pressure test, pipe
specification verification, and lab tests), if an operator does not
have the appropriate records, PHMSA should not allow an operator to use
IM measures to manage class location changes. Both NAPSR and the PST
noted that operators should be leveraging ILI technology to create
records needed for regulatory compliance by, at a minimum, employing
tools that can effectively identify corrosion, dents, gouges, cracks,
and interactive defects.
The Associations, GPA Midstream, and multiple operators requested
that TVC records only apply to MAOP verification, and that a lack of
records should not make a pipeline segment ineligible for using IM to
manage class location changes. They also noted that, should TVC records
not be available for pipeline segments undergoing a class location
change, the 2016 Gas Transmission NPRM provides a way for operators to
obtain those records and take appropriate safety options within 24
months of the class location change. Further, they stated that
additional records may be required for ILI-identified anomaly analysis
and will be collected.
Kinder Morgan added that the TVC standard is not intended for many
records used in IM processes. TransCanada Corporation stated that while
TVC records are helpful and would improve site-specific assessments,
they are not critical for an operator to perform IM measures given that
adequate testing or conservative assumptions may be employed.
An individual citizen commented that for IM measures specifically,
ILI technology implementation, design records, and pressure test
records are necessary for anomaly assessment. As stated by this
citizen, pressure test information is only required for assessing
longitudinal seam anomalies and is only valuable if the test was
conducted to at least 1.25 times MAOP. The commenter also asserted that
record ``completeness'' should be determined based on the required use
of the information. Given that design pressure is calculated with
outside diameter, wall thickness, and SMYS, records that supply these
values should be considered ``complete'' if the data is used to
calculate design pressure, according to this individual. Finally, the
commenter noted that coating type is not nearly as important as coating
condition, and depth of cover is a practical concern, especially in
agricultural areas, yet is not required in Sec. 192.611 and was not
required prior to the promulgation of the natural gas regulations in
1970.
3. PHMSA Response
PHMSA agrees with certain commenters that documentation and
recordkeeping are very important and has included a proposed
requirement that operators keep records of the pipeline assessments,
surveys, remediations, maintenance, analyses, and any other action
implemented to comply with the requirements proposed under this
rulemaking for managing Class 1 to Class 3 location changes using the
IM for the life of the pipeline.
Per this rulemaking, operators would need to have, or otherwise
obtain, TVC material-properties records (e.g., diameter, wall
thickness, yield strength, seam type, and coating type) to implement
the proposed IM alternative for managing a pipeline segment that has
changed from a Class 1 to a Class 3. These types of material properties
records are necessary for a PSR-compliant IM program \105\ and MAOP
determination.\106\
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\105\ Operators need TVC records to repair anomalies and for IM
measures that depend on design properties.
\106\ TVC records are required for MAOP determination. To be
TVC, a record must be clearly linked to the original information
about a pipeline segment or facility; confirmed by other
complementary, but separate, documents; and finalized by a
signature, date, or other appropriate marking.
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As commenters noted, the 2019 Gas Transmission Final Rule provides
a mechanism for operators to obtain TVC material property records if
they are missing, and the 24-month compliance window of this NPRM
provides operators with adequate time to obtain those records, if
needed. As specified in the 2019 Gas Transmission Final Rule, if
operators are missing any material property records needed when
performing anomaly evaluations and repairs, operators must confirm
those material properties under Sec. Sec. 192.607 and 192.712(e)
through (g). Records created in accordance with Sec. 192.607 must be
maintained for the life of the pipeline and must be TVC; therefore, if
an operator would need to create material records prospectively to be
eligible for the IM alternative, those records would be TVC.
N. Data on Class Location Pipe Replacement and Route Planning
1. Summary of ANPRM Questions 7 and 8
In the ANPRM, PHMSA requested data regarding operators' compliance
with current class change pipe replacement requirements, including the
amount of pipe being replaced, the number of distinct locations where
pipe
[[Page 65167]]
was being replaced, and the associated costs.
PHMSA also requested comments on whether and to what extent
operators consult growth and development plans during route planning.
2. Summary of Comments
PHMSA received various technical data provided by individual
operators and trade associations regarding the amount of pipe being
replaced, the number of locations at which pipe was replaced, and the
associated costs.
Pertaining to route planning, the responses PHMSA received from
industry, individuals, and groups alike stated that operators consider
future building plans along a proposed pipeline route when considering
both the route and pipe materials. NAPSR asserted that most operators
are currently defaulting to Class 3 requirements for all newly
installed pipe. NAPSR also stated concern with allowing operators to
use IM principles for managing class location changes in that it could
discourage operators from continuing this conservative practice.
3. PHMSA Response
PHMSA considered the data it received on class location change pipe
replacement when developing the PRIA; see that document for further
discussion on the data received and the subsequent assumptions and
analysis PHMSA made and performed.
Regarding operators considering growth and development plans when
route planning, PHMSA will note that operators must monitor and
implement class location changes based on the required study
requirements of Sec. 192.609 and confirm or revise MAOP based on the
requirements in Sec. 192.611. Pipeline segments that experienced a
class change before the date of the rule would not be eligible to apply
the IM approach to managing the class location change, but operators
could still apply for a special permit to manage these pipeline
segments with IM.
O. Other Topics--General Comments
The following relevant comments received were of a general nature
or did not pertain to questions considered in the ANPRM.
The PST and multiple individuals from the public requested that
PHMSA host public meetings and webinars early in the rulemaking process
to educate the public on the current and proposed class location change
regulations. The Pipeline Safety Coalition stated that PHMSA doing so
would facilitate a safety culture based on holistic participation from
informed parties.
State representatives from the State of New Jersey's 14th, 15th,
16th, and 18th legislative districts commented that New Jersey requires
that intrastate pipelines be constructed to Class 4 location design
requirements, regardless of population density. They encouraged PHMSA
to consider adopting New Jersey's stricter intrastate requirements for
interstate assets.
The California Public Advocates Office supported PHMSA's effort to
streamline the current class location regulations as it believed it
would be advantageous to both operators and regulators. It also
requested that PHMSA re-evaluate the definition of a Class 4 location
to include stadiums or concert venues, which would not qualify
currently but present significant public safety consequences.
Based on certain aspects of the ANPRM, GPA Midstream expressed
concern about PHMSA's commitment to making meaningful improvements to
the class location regulations, stating that PHMSA is suggesting
``unrelated issues identified in previous advisory bulletins or during
routine inspections are relevant to the decision of whether to update
the class location regulations'' and that the agency suggests ``topics
that are already being addressed in a separate rulemaking proceeding
should limit an operator's ability to obtain class location relief.''
They did, however, support adding more options for an operator to
address class location changes.
The Associations and TransCanada Corporation suggested that
currently issued special permits could be retired when an operator
demonstrates that all conditions have been satisfied and that the class
location change is managed to an acceptable level of safety.
As an additional consideration to the class location change
regulations, the Associations suggested other regulations that would be
affected, such as those at Sec. 192.625 for odorization, should be
adjusted. They specifically requested that PHMSA allow alternative P&M
measures in lieu of odorization. Further, they also commented that an
operator using integrity assessments for class location change
management should also be allowed to uprate their MAOP in accordance
with subpart K.
The Associations also requested that PHMSA implement an expedited
interim process for class location changes, which would allow operators
to manage class location changes through integrity assessments prior to
implementation of the final rule. They contend that this regulatory
update has been in the works for 15 years, and cost efficiencies
realized by this change would enhance operator ability to fund
integrity assessment technology development.
The Associations expressed support for PHMSA including additional
fields in the annual report to collect information on class location
designation, integrity assessments, or data on other class change
management operators use. Furthermore, they requested that PHMSA
implement annual report changes to replace what they identified as
excessive reporting and notifications required for special permits.
Finally, the Associations commented that PHMSA's singular focus on
pipe stress is misplaced and outdated given that modern integrity
assessment technology can provide equivalent safety factors to stress-
reducing measures.
1. Response to General Comments
Regarding the New Jersey State legislators' comment, PHMSA
recognizes that New Jersey may have more conservative design
requirements for new intrastate gas transmission pipelines than what is
being proposed in this NPRM; however, implementing these requirements
would not support the NPRM focus of managing class location changes
safely in existing pipelines.
PHMSA is proposing that segments uprated in accordance with subpart
K may be allowed to use this proposed rule for class location change
management, but only if the segment has had a subpart J pressure test
to at least 1.39 times MAOP \107\ and meets all the requirements of the
proposed rule, including those regarding records. Segments uprated
without a subpart J pressure test would be excluded under this proposed
rule.
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\107\ PHMSA acknowledges that Sec. 192.555 allows uprating
based upon the highest pressure allowed in Sec. 192.619, which
would require a 1.50 times MAOP for a Class 3 location. Since Class
1 location pipe would only be tested to either 1.1 or 1.25 times
MAOP based upon Sec. 192.619, the proposed rule change would
require a 1.39 times MAOP for uprating the MAOP where operating
pressures of a segment have been lowered for other existing Class 1
to Class 3 location changes.
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Regarding the comments from TransCanada and the Associations on the
class location definitions, odorization requirements, and special
permit ``retirement'' provisions, PHMSA has determined to propose
alternative requirements to those currently imposed on pipeline
segments experiencing a change in class location in this NPRM.
PHMSA is not proposing an expedited interim process for class
location changes as a part of this NPRM. In the absence of these
proposed regulatory
[[Page 65168]]
changes, operators can currently apply for a special permit to manage
class location changes in a similar manner. Part of the intent of this
NPRM is to codify much of the current special permit process into the
regulations, thereby providing greater regulatory certainty and a
streamlined process for class location change management for eligible
pipe segments.
PHMSA respectfully disagrees that a singular focus has been placed
on pipe stress. PHMSA is concerned with every threat to pipeline
integrity and how they can be remediated to maintain safety. PHMSA also
disagrees that the reporting requirements for the current special
permit process are excessive. The special permit process is an optional
process that operators can opt into. If the requirements are excessive,
operators can comply with the regulations as they are written. With
that said, PHMSA may consider revising the annual report as needed when
finalizing this rulemaking.
IV. Section-by-Section Analysis
Sec. 191.22 National Registry of Pipeline and LNG Operators
Section 191.22 details events that require a notification to PHMSA.
PHMSA has proposed the addition of requiring operators to notify PHMSA
if they use IM to manage pipeline segments that have changed from a
Class 1 to a Class 3 location. This prompt notification would provide
PHMSA an opportunity to oversee the operator's implementation of the
proposed Class 1 to Class 3 location segment regulations.
Sec. 192.3 Definitions
Section 192.3 provides definitions for various terms used
throughout part 192. In support of the regulations proposed in this
NPRM, PHMSA is proposing new definitions for the terms ``Class 1 to
Class 3 location segment'' and ``in-line inspection segment.'' These
two terms define the segments to which the requirements of the proposed
Sec. 192.618 would apply.
A ``Class 1 to Class 3 location segment'' would be defined as the
segment of pipe where the class location has changed from a Class 1 to
a Class 3 location and where the operator intends to confirm or revise
the MAOP by using the IM alternative in this proposed rulemaking. The
Class 1 to Class 3 location segment will consist of the pipe that was
designed to Class 1 specifications, per subpart C, that is in a newly
identified Class 3 location.
An ``in-line inspection segment'' would be defined as including all
pipe upstream and downstream of the Class 1 to Class 3 location segment
that is between the nearest upstream ILI launcher and the nearest
downstream ILI receiver and the Class 1 to Class 3 location segment.
PHMSA is also proposing a definition for ``predicted failure
pressure'' to provide additional clarification to the regulations. A
``predicted failure pressure'' would be defined as the calculated
pipeline anomaly failure pressure based on the use of an appropriate
engineering evaluation method for the type of anomaly being assessed
and without any safety factors.
Sec. 192.7 What documents are incorporated by reference partly or
wholly in this part?
Section 192.7 lists documents that are incorporated by reference in
part 192. PHMSA is making conforming amendments to Sec. 192.7 to
reflect other changes adopted in this final rule.
API Standard 1163, which is already incorporated by reference into
the regulations for natural gas transmission pipelines at Sec. 192.493
and for hazardous liquid pipelines at Sec. 195.591, covers the use of
ILI systems for onshore and offshore gas and hazardous liquid
pipelines. This standard includes, but is not limited to, tethered,
self-propelled, or free-flowing systems for detecting metal loss,
cracks, mechanical damage, pipeline geometries, and pipeline location
or mapping. The standard applies to both existing and developing
technologies, and it is an umbrella document that provides performance-
based requirements for ILI systems, including procedures, personnel,
equipment, and associated software.
In this NPRM, PHMSA is proposing to incorporate this standard by
reference into the proposed IM alternative at Sec. 192.618(b)(4) to
require operators validate ILI results to Level 3 in accordance with
API Standard 1163. Per API Standard 1163, a Level 3 validation is one
where ``extensive validation measurements are available that allow
stating the as-run tool performance. Validating to such a level allows
an operator to establish a direct link between the ILI tool performance
and the impact it has on IM decisions.'' PHMSA requests comment as to
whether it should allow operators to validate ILI results to Level 2 or
Level 3 per API Standard 1163. Per API Standard 1163, a Level 2
validation is ``where no definitive statement is made about the actual
tool performance. Although it is possible to state with a high degree
of confidence whether the tool performance is worse than the
specification, the approach does not allow one to state with confidence
that the tool performance is within specification.''
Further, PHMSA is proposing to incorporate by reference ASME/ANSI
B31.8S-2004 for proposed Sec. 192.618. B31.8S is specifically designed
to provide the operator with the information necessary to develop and
implement an effective IM program utilizing proven industry practices
and processes. Effective system management can decrease repair and
replacement costs, prevent malfunctions, and minimize system downtime.
Sec. 192.611 Change in Class Location: Confirmation or Revision of
Maximum Allowable Operating Pressure
Section 192.611 prescribes requirements for operators when a change
in class location has occurred. With the development of the IM
alternative in proposed Sec. 192.618, conforming changes would be
needed to this section to specify that an operator may confirm or
revise the MAOP of a Class 1 to Class 3 segment in accordance with
proposed Sec. 192.618. A pressure reduction taken in accordance with
this section and after the effective date of this rule would not
preclude an operator from implementing an integrity assessment program
per paragraph (a)(4) of this section at a later date. Further, an
operator would need to implement such a program prior to any future
increases of MAOP. For the purposes of this section, operators will not
be allowed to use pressure reductions taken prior to the effective date
of the rule for Class 1 to Class 3 locations. Operators who wish to do
so would be required to apply to PHMSA for a special permit.
Sec. 192.618 Class 1 to Class 3 Location Segment Requirements
Section 192.618 establishes the proposed conditions an operator
would implement in its O&M procedures if it chooses to manage pipeline
segments where the class location has changed from a Class 1 to a Class
3 through the IM alternative. PHMSA notes that the approach outlined in
this NPRM would apply only to those pipeline segments that have changed
class location following the effective date of the rulemaking;
operators would not be able to use the IM alternative retroactively for
pipeline segments that have experienced a class location change prior
to this rulemaking.
The proposed requirements in this NPRM are based on PHMSA's
extensive experience with evaluating special permit applications and
granting special permits that effectively apply specific
[[Page 65169]]
safety requirements on a case-by-case basis.
Per this proposal, operators would designate the Class 1 to Class 3
location segment as an HCA, as that term is defined in Sec. 192.903,
and include the segment in its IM program in accordance with subpart O.
Operators would also inspect all pipe between the nearest upstream ILI
launcher and nearest downstream ILI receiver that contains the pipeline
segment changing from a Class 1 to a Class 3 location when performing
an ILI assessment of the Class 1 to Class 3 location segment.
PHMSA has proposed certain conditions, similar to its practice for
special permits, that would preclude the use of this IM alternative for
managing class location change segments for pipeline segments with
certain higher-risk attributes. More specifically, the proposed minimum
pipe eligibility criteria are based on the previously published
guidance in the 2004 Federal Register Notice. As outlined in that
criteria and this NPRM, certain pipeline segments would not be eligible
for the IM alternative because they are higher risk and warrant a case-
by-case review per the special permit process.
PHMSA proposes a pipeline segment would be ineligible to use the IM
alternative if any of the following conditions exist on that segment:
Pipeline segments that operate above 72 percent SMYS.
Pipeline segments with bare pipe (i.e., uncoated pipe).
Pipeline segments with wrinkle bends.
Pipeline segments that are missing records for diameter,
wall thickness, grade, seam type, yield strength, and tensile strength.
Pipeline segments without a hydrostatic test conducted
with a test pressure of at least 1.25 times MAOP.
Pipe with DC, LF-ERW, EFW, or lap-welded seams, or pipe
with a longitudinal joint factor below 1.0.
Pipe with cracking in the pipe body, seam, or girth welds
in the segment, or within 5 miles of the segment, that is over 20
percent of the pipe wall thickness, has a predicted failure pressure
less than either 100 percent of SMYS or 1.5 times MAOP, or has
experienced a leak or a rupture due to brittle failure mode. Should a
pipeline segment changing from a Class 1 to a Class 3 location at any
time fail the requirements regarding cracking, that segment would no
longer be eligible for the IM alternative for class location change
management, and the operator would be required to replace the segment
within 2 years of the ineligibility determination. Prior to the
replacement, the enhanced crack repair conditions as detailed below
would apply.
Pipeline segments with tape coatings or shrink sleeves, or
with poor external coating that requires the use of a 100 millivolt
shift or linear anodes to maintain required levels of CP.
Pipeline segments that transport gas whose composition
quality is not suitable for sale to gas distribution customers.
Pipeline segments that operate under Sec. 192.619 (c) or
(d).
Pipeline segments, or portions of pipeline segments, that
have been denied a class location change special permit in the past.
This section also contains proposed requirements for operators to
conduct their initial integrity assessment within 24 months of the
Class 1 to Class 3 location segment change, which would be consistent
with existing requirements for the deadline to reconfirm or revise a
pipeline segment's MAOP when its class location changes; the specific
ILI integrity assessment methodology, including ILI results validation,
that operators must use; and additional repair criteria for these
segments that supplements the existing repair criteria in subpart O.
For the purposes of ILI tool calibration and validating ILI
results, an operator may use previously excavated anomalies or recent
anomaly excavations with known dimensions that were field measured for
length, depth, and width; externally re-coated; CP maintained; and
documented for ILI calibrations prior to the ILI tool run. ILI tool
calibrations must use ILI tool run results and anomaly calibrations
from either the Class 1 to Class 3 location segment or from the
complete ILI tool run in the in-line inspection area. A minimum of four
calibration excavations should be used for unity plots.
Regarding the additional repair criteria, subpart O allows metal
loss anomalies to grow until the predicted failure pressure is 1.1
times MAOP (i.e., a 10 percent safety factor). PHMSA believes the more
stringent repair criteria proposed in this NPRM is needed to compensate
for the lack of newly replaced pipe in locations changing from a Class
1 to a Class 3. The existing pipe in these locations could include
pipelines that were built before design and construction standards were
promulgated in 49 CFR part 192. Such existing pipe may not have the
steel toughness to mitigate ruptures when the pipe is corroded, dented,
or has any cracking in the pipe body or pipe seam.
As such, PHMSA is proposing additional anomaly inspection and
repair criteria as follows:
Operators must use high-resolution ILI methods for
performing integrity assessments.
Integrity assessments for pipeline segments where the
class location has changed from Class 1 to Class 3 must also include
all pipe upstream and downstream of the segment between the nearest
upstream ILI launcher and the nearest downstream ILI receiver. This
segment would be defined as the ``in-line inspection segment.''
Operators would conduct non-destructive SCC inspections
any time pipe in the in-line inspection segment is exposed (except for
times a pipe segment is exposed by a third party through a ``one-call''
excavation under Sec. 192.614) and where the operator finds disbonded
or repaired coating (except for pipe that is coated with fusion-bonded
or liquid-applied epoxy coatings).
For ILI anomalies identified in the in-line inspection segment,
PHMSA proposes the following repair criteria that is consistent with
granted special permit conditions: Immediate repair conditions for pipe
threats such as metal loss, denting, cracking, and other anomalies that
are at or near the point of failure. These include metal loss with a
predicted failure pressure less than or equal to 1.1 times the MAOP,
crack-type defects with a predicted failure pressure less than 1.25
times the MAOP, and additional specified criteria dependent on anomaly
type and size.
To ensure anomalies in the in-line inspection segment are repaired
in a timely manner, PHMSA is proposing for operators to repair
scheduled anomalies in 1 year regardless of whether the applicable
pipeline segment is in an HCA. One-year scheduled conditions are for
pipe threats such as metal loss, denting, cracking, and other anomalies
that are not an immediate threat to integrity but that operators would
need to repair promptly. PHMSA is also proposing to incorporate a
tiered approach for the predicted failure pressure criteria for metal
loss and crack anomalies based on the class location at the anomaly to
make the criteria more stringent as the class location increases. In
addition to repair criteria based on predicted failure pressure, PHMSA
is basing the proposed dent repair criteria on anomaly size and
location. For Class 1 to Class 3 location segments, PHMSA has also
established monitored conditions for pipe threats such as metal loss
denting, cracking, and other anomalies that are not severe enough to
[[Page 65170]]
need prompt repair but that the operator must monitor.
PHMSA is also proposing additional repair criteria for anomalies
identified in the Class 1 to Class 3 location segment beyond the
criteria proposed for the in-line inspection segment. These criteria
include more conservative criteria for crack anomalies and a
requirement for operators to repair discovered pipe wall thickness loss
greater than 40 percent within 1 year. These criteria are based on
PHMSA research and development projects and were developed in
conjunction with the repair criteria that the GPAC discussed and voted
to adopt in 2019.
In addition, PHMSA is proposing the following maintenance surveys
to address threats not assessed by ILI and the findings remediated, as
well as other P&M actions:
CIS,
CP test site survey,
Line-of-sight markers,
Interference survey,
Depth-of-cover survey,
Right-of-way patrols,
Leakage survey, and
Shorted casings survey.
PHMSA also proposes requiring operators install remote-control or
automatic shutoff valves, or otherwise equip existing valves with
remote-control or automatic shutoff capability for the mainline block
valves both upstream and downstream of the class location upgrade
segment. In this proposed rule, PHMSA is defining the timing for
remote-control and automatic shutoff valve closure should there be a
pipeline rupture and is requiring operators use a SCADA system if
managing class location changes through IM. More specifically, PHMSA is
proposing a 30-minute valve closure standard to be consistent with
conditions it has required operators to meet in certain class location
change special permits. This 30-minute standard would help protect
populations where Class 1 pipe is not being upgraded and will remain in
the ground. If operators determine they would not be able to meet this
30-minute valve closure standard as a part of the IM alternative in
this NPRM, an operator could apply to PHMSA for a special permit for
managing their class location change.
PHMSA is also requiring documentation for pipe properties, pressure
tests, ILI assessments, surveys, and any other required action
operators take to comply with this proposed rulemaking.
Finally, if an operator intends to use the IM alternative to manage
a pipeline segment that has changed from a Class 1 to a Class 3
location, the operator must submit a notification to PHMSA within 60
days of the class location change, in accordance with Sec.
191.22(c)(2). Such a notification must include details of each pipeline
segment that experienced a class location change that the operator will
manage using IM.
PHMSA requests comments on whether it should consider modifying or
eliminating any of the O&M procedural requirements of this section,
including:
(a) Program requirements, including the eligibility conditions, for
a Class 1 to Class 3 location segment.
(b) Pipeline integrity assessments.
(c) Remediation schedule (In-line inspection segment).
(d) Special requirements for crack anomalies.
(e) Pipe and weld cracking inspections.
(f) Additional preventive and mitigative measures.
(g) Remote-control or automatic shutoff valves.
(h) Documentation.
(i) Notifications to PHMSA of integrity assessment program for
class 1 to class 3 location segment changes.
If a commenter determines that any of the above requirements should
be modified or eliminated, please explain how such a modification or
elimination would maintain, increase, or decrease the current level of
pipeline safety and environmental protection. Based on comments
received, PHMSA may consider modifying or eliminating the above
requirements if they are not necessary for maintaining pipeline safety
or protecting the environment and another approach would maximize net
benefits to society.
Sec. 192.712 Analysis of Predicted Failure Pressure and Critical
Strain Levels
In the ``Safety of Gas Transmission Pipelines: MAOP Reconfirmation,
Expansion of Assessment Requirements, and Other Related Amendments''
final rule published on October 1, 2019, PHMSA updated and codified
minimum standards for determining the predicted failure pressure of
pipelines containing anomalies or defects associated with corrosion
metal loss and cracks. In this NPRM, PHMSA is proposing repair criteria
for the in-line inspection segment and the Class 1 to Class 3 location
segment, which include repair criteria for dents. Some of the proposed
dent repair criteria allows operators to determine critical strain
levels for dents and defer repairs if critical strain levels are not
exceeded. In this section, PHMSA has established minimum standards for
calculating critical strain levels in pipe with dent anomalies or
defects and has included those standards in a new paragraph (c). These
standards are based off of the dent ECA method discussed and voted on
as part of the repair criteria discussion at the Gas Pipeline Advisory
Committee meetings during March 26-28, 2018. The title of this section
has also been updated to reflect this addition.
Sec. 192.903 What definitions apply to this subpart?
Section 192.903 provides definitions for various terms used
throughout part 192 subpart O. In support of the regulations proposed
in this NPRM, PHMSA is proposing to amend the definition of ``high
consequence area.'' The revised definition would require operators to
incorporate any Class 1 to Class 3 location segment, as defined in
proposed Sec. 192.3, into their IM programs as an HCA.
V. Regulatory Analysis and Notices
A. Statutory/Legal Authority for This Rulemaking
This proposed rule is published under the authority of the Federal
Pipeline Safety Law (49 U.S.C. 60101 et seq.). Section 60102 authorizes
the Secretary of Transportation to issue regulations governing the
design, installation, inspection, emergency plans and procedures,
testing, construction, extension, operation, replacement, and
maintenance of pipeline facilities. Further, section 60102(l) requires
the Secretary, to the extent appropriate and practicable, to update
incorporated industry standards that have been adopted as a part of the
pipeline safety regulations. The Secretary has delegated the authority
vested in the Secretary by the Pipeline Safety Law to the PHMSA
Administrator under 49 CFR 1.97.
B. Executive Order 12866 and DOT Regulatory Policies and Procedures
Executive Order 12866, Regulatory Planning and Review, (58 FR
51735; Oct. 4, 1993), requires agencies to regulate in the ``most cost-
effective manner,'' to make a ``reasoned determination that the
benefits of the intended regulation justify its costs,'' and to develop
regulations that ``impose the least burden on society.'' The Executive
Order and DOT regulations governing rulemaking procedures (49 CFR part
5) require that PHMSA submit ``significant regulatory actions'' to OMB
for review. The proposed rulemaking is a ``significant regulatory
action'' under section 3(f) of Executive Order 12866 and DOT rulemaking
regulations. The proposed rulemaking has been reviewed by the Office of
Management and
[[Page 65171]]
Budget in accordance with Executive Order 12866 and is consistent with
the Executive Order 12866 requirements and 49 U.S.C. 60102(b)(5)-(6).
The tables below summarize the annualized cost savings for the
provisions in the proposed rule. PHMSA anticipates that, if
promulgated, the proposals in this NPRM would have economic benefits to
the public and the regulated community by reducing cost burdens without
increasing risks to public safety or the environment. These estimates
reflect the assumption that the IM alternative for managing class
location changes proposed in this rule will be a less-costly
alternative to the current regulatory requirements.
PHMSA estimates that the proposed rule will result in annualized
cost savings of approximately $55 to $86 million per year, based on its
analysis of two different scenarios and at a 7 percent discount
rate.\108\ The tables below present the annualized costs for the
baseline and this proposed rule, for both scenarios examined, at a 3
percent and a 7 percent discount rate:
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\108\ Scenario 1 averaged PHMSA's estimates, annually and from a
low- and high-end concept, of the number of miles that would change
from a Class 1 to a Class 3 location and where operators would use
the IM alternative. This estimate was 77.6 miles per year. Scenario
2 took the median of PHMSA's estimates, annually and from a low- and
high-end concept, and this estimate was 117.6 miles per year. See
Section 3 of the Preliminary Regulatory Impact Analysis for more
details.
Annualized Proposed Rule Cost Savings, Scenario 1
[2020-2039, millions]
------------------------------------------------------------------------
Discount rate
-------------------------------
3% 7%
------------------------------------------------------------------------
Baseline *
------------------------------------------------------------------------
Pipe Replacement........................ $206.7 $206.7
Special Permits......................... 9.0 8.0
-------------------------------
Total Cost.......................... 215.7 214.7
------------------------------------------------------------------------
Proposed Rule
------------------------------------------------------------------------
Pipe Replacement........................ 135.8 135.8
Special Permits......................... 2.5 2.2
New Compliance Method................... 23.8 21.8
-------------------------------
Total Cost.......................... 162.1 159.8
-------------------------------
Net Annualized Cost............. -53.6 -54.9
------------------------------------------------------------------------
* Operators also have the option to use a pressure test or pressure
reduction to manage the class location change. To the extent operators
find the new class location MAOP acceptable, the decision by operators
to use these options is not affected by the addition of the proposed
rule compliance method. Therefore, the rule has no incremental effect
on these compliance options.
Annualized Proposed Rule Cost Savings, Scenario 2
[2020-2039, millions]
------------------------------------------------------------------------
Discount rate
-------------------------------
3% 7%
------------------------------------------------------------------------
Baseline *
------------------------------------------------------------------------
Pipe Replacement........................ $326.7 $326.7
Special Permits......................... 9.0 8.0
-------------------------------
Total Cost.......................... 335.7 334.7
------------------------------------------------------------------------
Proposed Rule
------------------------------------------------------------------------
Pipe Replacement........................ 214.6 214.6
Special Permits......................... 2.5 2.2
New Compliance Method................... 34.8 31.8
-------------------------------
Total Cost.......................... 251.9 248.7
-------------------------------
Net Annualized Cost............. -83.8 -86
------------------------------------------------------------------------
* Operators also have the option to use a pressure test or pressure
reduction to manage the class location change. To the extent operators
find the new class location MAOP acceptable, the decision by operators
to use these options is not affected by the addition of the proposed
rule compliance method. Therefore, the rule has no incremental effect
on these compliance options.
[[Page 65172]]
For more information, please see the PRIA in the docket for this
rulemaking.
C. Executive Order 13771
This proposed rule is expected to be a deregulatory action under
Executive Order 13771. Details on the estimated costs of this proposed
rule can be found in the PRIA in the rulemaking docket.
D. Regulatory Flexibility Act
The Regulatory Flexibility Act (RFA) (5 U.S.C. 601 et seq.)
requires federal agencies to review each rulemaking action to consider
whether it would have a ``significant economic impact on a substantial
number of small entities'' to include small businesses, not-for-profit
organizations that are independently owned and operated and are not
dominant in their fields, and governmental jurisdictions with
populations under 50,000. This NPRM was developed in accordance with
Executive Order 13272, ``Proper Consideration of Small Entities in
Agency Rulemaking'' (68 FR 7990, Feb. 19, 2003) and DOT's procedures
and policies to promote compliance with the RFA and to ensure that the
potential impacts of a regulatory action on small entities were
properly considered.
Based on the analysis within the PRIA in the rulemaking document,
which PHMSA has summarized below, PHMSA expects that this rulemaking
will not have a significant economic impact on a substantial number of
small entities. However, PHMSA seeks public comment on its analysis.
(1) Statement of the Need for, and Objectives of, the Rulemaking
In this rulemaking PHMSA proposes to add an alternative set of
requirements within the PSR that operators could use, based on
implementing integrity management principles and pipe eligibility
criteria, to manage certain pipeline segments where the class location
has changed from a Class 1 location to a Class 3 location. Through
required periodic assessments, repair criteria, and other extra
preventive and mitigative measures, PHMSA expects this alternative
approach would providing cost savings for pipeline operators without
adversely affecting safety. The need for and objectives of this
rulemaking are discussed further above in Section I.A (``Purpose of
Regulatory Action'').
(2) Description of the Small Entities That Could Be Affected by the
Rulemaking and Their Estimated Compliance Costs
The RFA obliges PHMSA to assess whether the rulemaking would have
``a significant impact on a substantial number of small entities. This
assessment involves (1) identifying the domestic parent entities for
affected operators, (2) determining which are small entities based on
Small Business Administration size criteria, and (3) assessing the
potential impact of the rule on those small entities based on estimated
entity-level annualized compliance cost savings and annual revenues.
Although PHMSA's analysis on each of these issues is provided in
greater detail within the PRIA in the rulemaking docket, that analysis
is summarized below.
There are currently 1,099 operators of onshore natural gas
transmission pipelines, and approximately 85 percent, or 939 operators
operate Class 1 pipelines. PHMSA estimates that operators of Class 1
pipelines are owned by 324 parent entities, and of these, 254 are small
entities. Small entities operate approximately 5,200 miles of Class 1
pipeline, which is only about 2.2 percent of all Class 1 pipeline.
The NPRM does not eliminate any of the currently available options
for management of changes from Class 1 to Class 3, but would rather
provide flexibility to operators by enabling the use of another
compliance option. Since PHMSA expects that the approach introduced in
this NPRM would cost less than the other predominately used options--
pipeline replacement and special permit--such that small entities would
have the opportunity to achieve cost savings should they need to manage
class location changes in the future for pipeline segments that meet
the eligibility criteria set forth in this NPRM.
The quantity, character, and location of future class changes is
highly uncertain, particularly on a year-to-year basis. In any given
year, only a subset of pipelines will experience a change from Class 1
to Class 3. PHMSA is not able to develop an annual forecast describing
specific pipeline segments changing classes or to what extent those
changes will be managed by small versus large operators. Over the 20-
year period of analysis, PHMSA assumes that each pipeline operator will
manage a share of the future changes from Class 1 to Class 3 that is
proportional to the total miles of Class 1 pipeline it operates.
PHMSA estimates that small entities will manage an aggregate 1.7 to
2.6 miles of pipeline changing from Class 1 to Class 3 annually, in
Scenarios 1 and 2, respectively. Aggregate annualized cost savings for
small entities is estimated to be $1.17-$1.19 million in Scenario 1,
using 3 and 7 percent discount rates, respectively; annualized small
entity savings is $1.8-$1.9 million in Scenario 2. Under Scenario 1,
the average annual cost savings per small entity is $4,700, with a
median savings of $1,500 per year. Under Scenario 2, the average per-
entity annual savings is $7,400, with a median of $2,300.
PHMSA estimates only about 1 percent of Class 1 pipeline miles will
be affected by a change to Class 3 in total over the next 20 years.
Based on PHMSA's high-end Scenario 2 estimate of 117.6 miles per year,
only 2,352 miles will make this change over the next 20 years.
Annually, the proposed rule affects 0.05 percent of Class 1 miles. The
characteristics of this small subset of affected pipeline miles (or
segments) will ultimately determine the extent to which large and small
entities ultimately avail themselves of the proposed rule option. Given
that small entities operate only about 2 percent of Class 1 miles,
large entities in the aggregate are more likely to experience a
pipeline segment requiring a change from Class 1 to Class 3.
It is also important to note that although the savings are
presented here on an annualized basis, the vast majority of small
entities will likely not have to manage a change from Class 1 to Class
3 for any pipeline miles in a given year. For instance, PHMSA's
estimate of 1.7 to 2.6 miles per year of Class 1 to Class 3 changes
managed by small entities (Scenarios 1 and 2), and PHMSA's estimated
average segment length of 0.26 miles, suggests an average of 7 to 10
segments per year experiencing a change from Class 1 to Class 3 across
the entire pipeline industry. If each operator only manages one segment
changing from Class 1 to Class 3 each year, then only 7 to 10 small
entities (or fewer if operators manage multiple segments in one year)
may manage a Class 1 to Class 3 change per year, out of 254 total
affected small entities.
(3) Significant Alternatives Considered
PHMSA does not expect this proposed rulemaking to have a
significant economic impact on small businesses. Further, the changes
to the PSR proposed in this NPRM are generally intended to provide
regulatory flexibility and cost savings to industry members without
adversely affecting safety. PHMSA solicits public comment on the
economic impact on small entities, and potential alternatives that
reduce any economic impact on small entities.
[[Page 65173]]
(4) Duplicative, Overlapping, and Conflicting Federal Rules
PHMSA is unaware of any Federal regulations that are substantially
similar to the proposals in this NPRM and which would duplicate,
overlap, or conflict with the PSR revisions proposed.
E. Executive Order 13175: Consultation and Coordination With Indian
Tribal Governments
PHMSA analyzed this proposed rule per the principles and criteria
in Executive Order 13175, ``Consultation and Coordination with Indian
Tribal Governments'' (65 FR 67249; Nov. 6, 2000) and under DOT Order
5301.1. Because PHMSA does not anticipate that this proposed rule will
have tribal implications, the funding and consultation requirements of
Executive Order 13175 would not apply. PHMSA seeks comment on the
applicability of the Executive Order to this proposed rule.
F. Paperwork Reduction Act
The Paperwork Reduction Act of 1995 (44 U.S.C. 3501 et seq.)
establishes policies and procedures for controlling paperwork burdens
imposed by Federal agencies on the public. Pursuant to 44 U.S.C.
3506(c)(2)(B) and 5 CFR 1320.8(d), PHMSA is required to provide
interested members of the public and affected agencies with an
opportunity to comment on information collection and recordkeeping
requests. The proposals in this NPRM will trigger new notification
requirements for pipeline operators who experience a change in their
class location.
PHMSA proposes to create a new information collection to help
operators comply with the proposed revision to the PSR. Operators will
be required to notify PHMSA if they choose to use an alternative to an
inline-inspection device when conducting pressure tests on their
pipelines. Operators will also be required to notify PHMSA if they use
integrity management protocols to manage pipeline segments that have
changed from a Class 1 to a Class 3 location. PHMSA will request a new
Control Number from OMB for this new information collection.
PHMSA will submit an information collection request to OMB for
approval based on the proposed requirements in this NPRM. The
information collection is contained in the PSR, 49 CFR parts 190-199.
The following information is provided for this information collection:
(1) Title of the information collection; (2) OMB control number; (3)
Current expiration date; (4) Type of request; (5) Abstract of the
information collection activity; (6) Description of affected public;
(7) Estimate of total annual reporting and recordkeeping burden; and
(8) Frequency of collection. The information collection burden is
estimated as follows:
1. Title: Class Location Change Notification Requirements.
OMB Control Number: Will request from OMB.
Current Expiration Date: TBD.
Abstract: This information collection covers the collection of data
from owners and operators of pipelines. Pipeline operators are required
to notify PHMSA in the event of certain instances that pertain to a
change in their class location.
Affected Public: Owners and operators of pipelines.
Annual Reporting Burden:
Total Annual Responses: 100.
Total Annual Burden Hours: 25.
Frequency of Collection: On occasion.
Requests for a copy of this information collection should be
directed to Angela Hill or Cameron Satterthwaite, Office of Pipeline
Safety (PHP-30), Pipeline Hazardous Materials Safety Administration
(PHMSA), 2nd Floor, 1200 New Jersey Avenue SE, Washington, DC 20590-
0001, Telephone (202) 366-4595.
Comments are invited on:
(a) The need for the proposed collection of information for the
proper performance of the functions of the agency, including whether
the information will have practical utility;
(b) The accuracy of the agency's estimate of the burden of the
revised collection of information, including the validity of the
methodology and assumptions used;
(c) Ways to enhance the quality, utility, and clarity of the
information to be collected; and
(d) Ways to minimize the burden of the collection of information on
those who are to respond, including the use of appropriate automated,
electronic, mechanical, or other technological collection techniques.
Those desiring to comment on these information collections should
send comments directly to the Office of Management and Budget, Office
of Information and Regulatory Affairs, Attn: Desk Officer for the
Department of Transportation, 725 17th Street NW, Washington, DC 20503.
Comments should be submitted on or prior to December 14, 2020. Comments
may also be sent via email to the Office of Management and Budget at
the following address: [email protected].
G. Unfunded Mandates Reform Act of 1995
The Unfunded Mandates Reform Act of 1995 (2 U.S.C. 1501 et seq.)
requires Federal agencies to prepare and consider estimates of the
budgetary impact of regulations containing Federal mandates upon State,
local, and Tribal governments before adopting such regulations. This
NPRM imposes no unfunded mandates. If promulgated, this rule would not
result in costs of $100 million, adjusted for inflation, or more in any
one year to either State, local, or Tribal governments, in the
aggregate, or to the private sector. A copy of the PRIA is available
for review in the docket.
H. National Environmental Policy Act
The National Environmental Policy Act (NEPA) (42 U.S.C. 4321 et.
seq.) requires Federal agencies to prepare a detailed statement on
major Federal actions significantly affecting the quality of the human
environment. PHMSA analyzed this NPRM in accordance with NEPA, Council
on Environmental Quality regulations (40 CFR parts 1500-1508), and DOT
Order 5610.1C. PHMSA has prepared a draft Environmental Assessment (EA)
and has preliminarily determined this action will not significantly
affect the quality of the human environment. A copy of the EA for this
action is available in the docket. PHMSA invites comment on the
environmental impacts of this proposed rulemaking.
I. Executive Order 13132: Federalism
Executive Order 13132, ``Federalism'' (64 FR 43255; Aug. 10, 1999)
imposes certain requirements on Federal agencies formulating or
implementing policies or regulations that preempt State law or that
have federalism implications. This NPRM does not impose a substantial,
direct effect on the States, the relationship between the national
government and the States, or the distribution of power and
responsibilities among the various levels of government. This NPRM also
does not impose substantial direct compliance costs on State and local
governments.
The proposed rule could have preemptive effect because the pipeline
safety laws, specifically 49 U.S.C. 60104(c), prohibit State safety
regulation of interstate pipelines. Under the pipeline safety law,
States can augment pipeline safety requirements for intrastate
pipelines but may not approve safety requirements less stringent than
those required by Federal law. A State may also regulate an intrastate
pipeline
[[Page 65174]]
facility not otherwise covered by PHMSA regulations. In this instance,
the preemptive effect of the proposed rule is limited to the minimum
level necessary to achieve the objectives of the pipeline safety laws
under which the proposed rule is promulgated. Therefore, the
consultation and funding requirements of E.O. 13132 do not apply.
J. Executive Order 13211
This proposed rule is not a ``significant energy action'' under
Executive Order 13211, ``Actions Concerning Regulations That
Significantly Affect Energy Supply, Distribution, or Use'' (66 FR
28355; May 22, 2001). It is not likely to have a significant adverse
effect on supply, distribution, or energy use. Further, the Office of
Information and Regulatory Affairs has not designated this proposed
rule as a significant energy action.
K. Privacy Act Statement
Anyone may search the electronic form of all comments received for
any of our dockets. You may review DOT's complete Privacy Act
Statement, published on April 11, 2000 (65 FR 19476), at https://www.dot.gov/privacy.
L. Regulation Identifier Number (RIN)
A regulation identifier number (RIN) is assigned to each regulatory
action listed in the Unified Agenda of Federal Regulations. The
Regulatory Information Service Center publishes the Unified Agenda in
April and October of each year. The RIN contained in the heading of
this document can be used to cross-reference this action with the
Unified Agenda.
List of Subjects
49 CFR Part 191
Class location change reporting, pipeline reporting requirements.
49 CFR Part 192
Class location change, integrity management, pipeline safety.
In consideration of the foregoing, PHMSA is proposing to revise 49
CFR parts 191 and 192 as follows:
PART 191--TRANSPORTATION OF NATURAL AND OTHER GAS BY PIPELINE;
ANNUAL, INCIDENT, AND OTHER REPORTING
0
1. The authority citation for part 191 continues to read as follows:
Authority: 30 U.S.C. 185(w)(3), 49 U.S.C. 5121, 60101 et. seq.,
and 49 CFR 1.97.
0
2. Amend Sec. 191.22 by adding paragraph (c)(2)(vi) to read as
follows:
Sec. 191.22 National Registry of Operators.
* * * * *
(c) * * *
(2) * * *
(vi) A change in the classification of a pipeline segment from a
Class 1 to a Class 3 location where the operator chooses to confirm or
revise the maximum allowable operating pressure (MAOP) in accordance
with Sec. 192.611(a)(4) of this chapter. The notification must include
the following information about the Class 1 to Class 3 location
segment: State, county, pipeline name or number, pipe diameter, MAOP,
wall thickness, pipe grade/strength, seam type, Class 1 to Class 3
location change date, segment length, pipeline location by both GIS
coordinates and pipeline system survey stations or mile posts for the
starting and ending points of the Class 1 to Class 3 location segment,
and the date of the Class 1 to Class 3 location change.
* * * * *
PART 192--TRANSPORTATION OF NATURAL AND OTHER GAS BY PIPELINE:
MINIMUM FEDERAL SAFETY STANDARDS
0
3. The authority citation for part 192 is revised to read as follows:
Authority: 30 U.S.C. 185(w)(3), 49 U.S.C. 5121, 60101 et. seq.,
and 49 CFR 1.97.
0
4. Amend Sec. 192.3 by adding the definitions of ``Class 1 to Class 3
location segment'', ``In-line inspection segment'', and ``Predicted
failure pressure'' in alphabetical order to read as follows:
Sec. 192.3 Definitions.
* * * * *
Class 1 to Class 3 location segment means a pipeline segment where:
(1) The segment has changed from a Class 1 to a Class 3 location;
and
(2) The operator is confirming or revising the maximum allowable
operating pressure per Sec. 192.611(a)(4). At the operator's
discretion, the endpoints of the Class 1 to Class 3 location segment
may extend further than the beginning and endpoints of the Class 3
location involved.
* * * * *
In-line inspection segment means all pipe within a Class 1 to Class
3 location segment and all pipe adjacent to the Class 1 to Class 3
location segment between the nearest upstream in-line inspection
launcher and the nearest downstream in-line inspection receiver.
* * * * *
Predicted failure pressure means the calculated pipeline anomaly
failure pressure, based on the use of an appropriate engineering
evaluation method for the type of anomaly being assessed, that does not
have an included safety factor. Different anomaly types (e.g., dent,
crack, or metal loss) will require different engineering assessment or
analysis methods to determine the predicted failure pressure.
* * * * *
0
5. Amend Sec. 192.7 by revising paragraphs (b)(12) and (c)(6) to read
as follows:
Sec. 192.7 What documents are incorporated by reference partly or
wholly in this part?
* * * * *
(b) * * *
(12) API STANDARD 1163, ``In-Line Inspection Systems
Qualification,'' Second edition, April 2013, Reaffirmed August 2018,
(API STD 1163), IBR approved for Sec. Sec. 192.493, 192.618(b)(4), and
(b)(4)(iii).
* * * * *
(c) * * *
(6) ASME/ANSI B31.8S-2004, ``Supplement to B31.8 on Managing System
Integrity of Gas Pipelines,'' 2004, (ASME/ANSI B31.8S-2004), IBR
approved for Sec. Sec. 192.618; 192.903 note to Potential impact
radius; 192.907 introductory text, (b); 192.911 introductory text, (i),
(k), (l), (m); 192.913(a), (b), (c); 192.917 (a), (b), (c), (d), (e);
192.921(a); 192.923(b); 192.925(b); 192.927(b), (c); 192.929(b);
192.933(c), (d); 192.935 (a), (b); 192.937(c); 192.939(a); and
192.945(a).
0
6. Amend Sec. 192.611 by adding paragraph (a)(4) and revising
paragraph (d) to read as follows:
Sec. 192.611 Change in class location: Confirmation or revision of
maximum allowable operating pressure.
(a) * * *
(4) A Class 1 to Class 3 location segment may have its maximum
allowable operating pressure confirmed or revised in accordance with
Sec. 192.618.
* * * * *
(d) Confirmation or revision of the maximum allowable operating
pressure that is required as a result of a study under Sec. 192.609
must be completed within 24 months of the change in class location.
Pressure reduction under paragraph (a)(1) or (2) of this section within
the 24-month period does not preclude establishing a maximum allowable
operating pressure under paragraph (a)(3) of this section or
implementing an integrity assessment program that meets paragraph
(a)(4) of this section at a later date. The activities required in
paragraphs (a)(3) or (4) of this section must be implemented prior to
any future increases of maximum
[[Page 65175]]
allowable operating pressure to meet paragraphs (a)(1) or (2) of this
section.
0
7. Add Sec. 192.618 to read as follows:
Sec. 192.618 Class 1 to Class 3 location segment requirements.
A Class 1 to Class 3 location segment must meet the following
requirements:
(a) Program requirements for a Class 1 to Class 3 location segment.
For segments that change from a Class 1 to a Class 3 location, the
maximum allowable operating pressure (MAOP) must be confirmed or
revised by designating the segment involved as a high consequence area,
as defined in Sec. 192.903, and including it in an integrity
management program in accordance with subpart O of this part, if the
following criteria are met:
(1) Timing of Class 1 to Class 3 location change. The Class 1 to
Class 3 location segment change must have occurred after [INSERT
EFFECTIVE DATE OF FINAL RULE]. An operator must conduct a class
location study on the in-line inspection segment at least once each
calendar year, with intervals not to exceed 15 months, in accordance
with Sec. 192.609. An operator must maintain its in-line inspection
segment change in class location study records in accordance with
paragraph (h) of this section.
(2) In-line inspection. The in-line inspection segment must be
assessed using instrumented in-line inspection tools that meet the
requirements of paragraph (b)(1) of this section.
(3) Hoop stress of Class 1 to Class 3 location segment. The hoop
stress corresponding to the MAOP of the Class 1 to Class 3 location
segment must not exceed 72 percent of SMYS in Class 3 locations.
(4) Pipe attributes for review. Pipeline segments with any of the
following attributes cannot be a Class 1 to Class 3 location segment:
(i) Bare pipe;
(ii) Pipe with wrinkle bends;
(iii) Pipe that does not have traceable, verifiable, and complete
pipe material records for diameter, wall thickness, grade, seam type,
yield strength, and tensile strength;
(iv) Pipe that is uprated in accordance with subpart K (unless the
segment passes a subpart J pressure test for a minimum of 8 hours at a
minimum pressure of 1.39 times MAOP within 24 months after the Class 1
to Class 3 location segment change and prior to uprating or increasing
the current MAOP);
(v) Pipe that has not been pressure tested in accordance with
subpart J for 8 hours at a minimum test pressure of 1.25 times MAOP
(unless the segment passes a subpart J pressure test for a minimum of 8
hours at a minimum pressure of 1.25 times MAOP within 24 months after
the Class 1 to Class 3 location segment change);
(vi) Pipe with direct current (DC), low frequency electric
resistance welded (LF-ERW), electric flash welded (EFW), or lap-welded
seams, or pipe with a longitudinal joint factor below 1.0; or
(vii) Pipe with cracking in the pipe body, seam, or girth welds in
or within 5 miles of the Class 1 to Class 3 location segment that is
over 20 percent of the pipe wall thickness, has a predicted failure
pressure less than 100 percent of SMYS, has a predicted failure
pressure less than 1.50 times MAOP, has experienced a leak or a rupture
due to pipe cracking, or for which analysis in accordance with
paragraph (e) of this section indicates the pipe could fail in brittle
mode.
(viii) Poor pipe external coating that requires a minimum negative
cathodic polarization voltage shift of 100 millivolts or linear anodes
along the Class 1 to Class 3 location segment to maintain cathodic
protection in accordance with Sec. 192.463, or a Class 1 to Class 3
location segment with tape wraps or shrink sleeves.
(ix) Pipe that transports gas whose composition quality is not
suitable for sale to gas distribution customers, including, but not
limited to, pipe with free-flowing water or hydrocarbons, water vapor
content exceeding acceptable limits for gas distribution customer
delivery, hydrogen sulfide (H2S) greater than one grain per
100 cubic feet, or carbon dioxide (CO2) greater than 3
percent by volume.
(x) Pipelines operating in accordance with Sec. 192.619(c) or (d).
(xi) A Class 1 to Class 3 location segment, in-line inspection
segment, or portion of it that has been previously denied by the
special permit process in Sec. 190.341.
(b) Pipeline integrity assessments. In addition to the requirements
specified in subpart O of this part, pipeline integrity assessments for
the in-line inspection segment, including the Class 1 to Class 3
location segment, must meet the following:
(1) Assessment method. Operators must perform pipeline assessments
using the following in-line inspection tools or alternative methods as
applicable for the pipeline integrity threats being assessed:
(i) In-line inspection with a high-resolution magnetic flux leakage
(HR-MFL) tool or an equivalent internal inspection device;
(ii) In-line inspection with a high-resolution deformation tool
(HR-Deformation), with sensors and extension arms outside the tool
cups, or an equivalent internal inspection device;
(iii) In-line inspection with an electromagnetic acoustic
transducer (EMAT) tool or an equivalent internal inspection device;
(iv) In-line inspection with an inertial measurement unit (IMU)
tool or an equivalent internal inspection device;
(v) An operator may use alternative methods, such as pressure
testing or other technology (excluding direct assessment), upon
submitting a notification to PHMSA 90 days prior to using the
alternative method, in accordance with Sec. 192.18.
(vi) If an operator chooses not to conduct the in-line inspection
as required in paragraphs (iii) or (iv) on a pipeline segment with a
history of pipe body or weld cracking or pipe movement, then the
operator must notify PHMSA in accordance with Sec. 192.18.
(2) Initial assessment. Within 24 months of the Class 1 to Class 3
location segment change, an operator must identify and document each
integrity threat to which the pipeline segment is susceptible and
conduct initial pipeline integrity assessments of the entire in-line
inspection segment for each threat in accordance with Sec. Sec.
192.917, 192.921, and paragraph (b)(1) of this section.
(3) Reassessments. The operator must conduct periodic reassessments
in accordance with Sec. 192.937 and paragraph (b)(1) of this section
at least once every 7 calendar years, with intervals not to exceed 90
months, as specified in Sec. 192.939(a).
(4) In-line Inspection Validation. Operators must validate the
results of all in-line inspections, for each type in-line inspection
tool run conducted in accordance with this section, to Level 3
standards in accordance with API Standard 1163 (incorporated by
reference, see Sec. 192.7).
(i) An operator must analyze and account for uncertainties in
reported results (e.g., tool tolerance, detection threshold,
probability of detection, probability of identification, sizing
accuracy, conservative anomaly interaction criteria, location accuracy,
anomaly findings, and unity chart plots or equivalent for determining
uncertainties and verifying actual tool performance) when identifying
and characterizing anomalies.
(ii) For each threat type assessed by ILI tool type, an operator
must validate the in-line inspection tool tolerance for each in-line
inspection tool run using a minimum of 4 anomaly validations or 100
percent of anomalies, whichever is
[[Page 65176]]
less, either from new excavations or from past excavations in the in-
line inspection segment, with documented anomaly dimensions (width,
depth, length, and location) or other known pipe features that are
appropriate for the in-line inspection tool.
(iii) For pipeline areas of metal loss where in-line inspection
tool data for anomaly size and characterization are used in the
determination of the predicted anomaly failure pressure, an operator
must use Section 6.2.3, Table 1--Characterizing Metal Loss
Probabilities of Detection--Depth Detection Threshold, in accordance
with API Standard 1163 (incorporated by reference, see Sec. 192.7).
Using the qualifiers and limitation criteria in Section 6.2.3, Table 1
of API Standard 1163 or technically proven criteria appropriate for the
location, size, and type of the anomaly, an operator must evaluate the
anomaly based on whether it is an extended metal loss, pit, or groove.
(iv) An operator may use alternative methods for in-line inspection
tool verification, such as calibration joints near the upstream and
downstream ILI tool launchers and receivers, upon submitting a
notification to PHMSA 90 days prior to using the alternative method, in
accordance with Sec. 192.18.
(5) Discovery of condition. Discovery of a condition occurs when an
operator has adequate information about a condition to determine that
the condition presents a potential threat to the integrity of the
pipeline. A condition that presents a potential threat includes, but is
not limited to, those conditions that require remediation or monitoring
listed under Sec. 192.933 and paragraphs (c), (d), and (e) of this
section. An operator must promptly, but no later than 180 days after
conducting a pipeline integrity assessment, obtain sufficient
information about a condition to make such a determination of an
integrity threat that requires remediation.
(c) Remediation schedule (In-line inspection segment). In addition
to the requirements specified in subpart O of this part, remediation
for the in-line inspection segment, including the Class 1 to Class 3
location segment, must meet the following:
(1) Immediate repair conditions. An operator must repair the
following conditions immediately upon discovery:
(i) Metal loss anomalies where the calculation of the remaining
strength of the pipe shows a predicted failure pressure determined in
accordance with Sec. 192.712(b) less than or equal to 1.1 times the
MAOP at the location of the anomaly.
(ii) Metal loss greater than 80 percent of nominal wall, regardless
of dimensions.
(iii) Metal loss preferentially affecting a detected longitudinal
seam and where the predicted failure pressure determined in accordance
with Sec. 192.712(d) is less than or equal to 1.25 times the MAOP.
(iv) A dent located between the 8 o'clock and 4 o'clock positions
(upper \2/3\ of the pipe) that has metal loss, cracking, or a stress
riser, unless a technically proven engineering analysis conducted in
accordance with Sec. 192.712(c) demonstrates that critical strain
levels will not be exceeded before the next engineering analysis or
assessment is conducted.
(v) A crack or crack-like anomaly meeting any of the following
criteria:
(A) Crack depth plus any metal loss is greater than 50 percent of
pipe wall thickness;
(B) Crack depth plus any metal loss is greater than the inspection
tool's maximum measurable depth; or
(C) The crack or crack-like anomaly has a predicted failure
pressure, determined in accordance with Sec. 192.712(d), that is less
than 1.25 times the MAOP.
(vi) An indication or anomaly that, in the judgment of the person
designated by the operator to evaluate the assessment results, requires
immediate action.
(2) One-year conditions. An operator must repair the following
conditions within 1 year of discovery:
(i) A smooth dent located between the 8 o'clock and 4 o'clock
positions (upper \2/3\ of the pipe) with a depth greater than 6 percent
of the pipeline diameter (greater than 0.50 inches in depth for a
pipeline diameter less than Nominal Pipe Size (NPS) 12), unless an
engineering analysis conducted in accordance with Sec. 192.712(c)
demonstrates that critical strain levels will not be exceeded before
the next engineering analysis or assessment is conducted.
(ii) A dent with a depth greater than 2 percent of the pipeline
diameter (0.250 inches in depth for a pipeline diameter less than NPS
12) that affects pipe curvature at a girth weld or at a longitudinal or
helical (spiral) seam weld, unless an engineering analysis conducted in
accordance with Sec. 192.712(c) demonstrates that critical strain
levels will not be exceeded before the next engineering analysis or
assessment is conducted.
(iii) A dent located between the 4 o'clock and 8 o'clock positions
(lower \1/3\ of the pipe) that has metal loss, cracking, or a stress
riser, unless an engineering analysis conducted in accordance with
Sec. 192.712(c) demonstrates that critical strain levels will not be
exceeded before the next engineering analysis or assessment is
conducted.
(iv) Metal loss anomalies where a calculation of the remaining
strength of the pipe shows a predicted failure pressure, determined in
accordance with Sec. 192.712(b), at the location of the anomaly less
than or equal to 1.39 times the MAOP for Class 2 locations, and 1.50
times the MAOP for Class 3 and 4 locations. For metal loss anomalies in
Class 1 locations outside the Class 1 to Class 3 location segment with
a predicted failure pressure greater than 1.1 times MAOP, an operator
must follow the remediation schedule specified in ASME/ANSI B31.8S
(incorporated by reference, see Sec. 192.7), section 7, figure 4. For
Class 1 pipe within the Class 1 to Class 3 location segment, a metal
loss anomaly with a predicted failure pressure of less than or equal to
1.39 times the MAOP.
(v) Metal loss that is located at a crossing of another pipeline,
is in an area with widespread circumferential corrosion, or could
affect a girth weld, with a predicted failure pressure determined in
accordance with Sec. 192.712(b) less than 1.39 times the MAOP for
Class 1 locations or where Class 2 locations contain Class 1 pipe, or
1.50 times the MAOP for all other Class 2 locations and all Class 3 and
Class 4 locations. For Class 1 pipe within the Class 1 to Class 3
location segment, metal loss with a predicted failure pressure of less
than or equal to 1.39 times the MAOP.
(vi) Metal loss preferentially affecting a detected longitudinal
seam and where the predicted failure pressure determined in accordance
with Sec. 192.712(d) is less than 1.39 times the MAOP for Class 1
locations or where Class 2 locations contain Class 1 pipe, or 1.50
times the MAOP for all other Class 2 locations and all Class 3 and
Class 4 locations. For Class 1 pipe within the Class 1 to Class 3
location segment, metal loss with a predicted failure pressure of less
than or equal to 1.39 times the MAOP.
(vii) A crack or crack-like anomaly that has a predicted failure
pressure determined in accordance with Sec. 192.712(d) that is less
than or equal to 1.39 times the MAOP for Class 1 locations or where
Class 2 locations contain Class 1 pipe, or 1.50 times the MAOP for all
other Class 2 locations and all Class 3 and Class 4 locations. For
Class 1 pipe within the Class 1 to Class 3 location segment, a crack or
crack-like anomaly with a predicted
[[Page 65177]]
failure pressure of less than or equal to 1.39 times the MAOP.
(3) Remediation schedule (Class 1 to Class 3 location segment). In
addition to the requirements in paragraph (e) of this section,
remediation for the Class 1 to Class 3 location segment must meet the
following:
(i) One-year condition. An operator must repair the following
conditions within 1 year of discovery:
(A) Pipe wall thickness loss greater than 40 percent.
(B) A crack with depth greater than 40 percent of the pipe wall
thickness.
(ii) [Reserved].
(4) Two-year condition for crack repairs (in-line inspection
segment). An operator must repair the following condition within 2
years of discovery:
(i) A crack or crack-like anomaly that has a predicted failure
pressure determined in accordance with Sec. 192.712(d) that is greater
than or equal to 1.39 times MAOP, and the crack depth is greater than
or equal to 40 percent of the pipe wall thickness.
(ii) [Reserved].
(5) Monitored condition. An operator does not have to schedule the
following conditions for remediation but must record and monitor the
conditions during subsequent risk assessments and integrity assessments
for any change that may require remediation. Monitored conditions are
the least severe and will not require examination and evaluation until
the next scheduled integrity assessment interval, provided an analysis
shows they are not expected to grow to dimensions meeting a 1-year
condition prior to the next scheduled assessment. Monitored conditions
are:
(i) A dent with a depth greater than 6 percent of the pipeline
diameter (greater than 0.50 inches in depth for a pipeline diameter
less than NPS 12) located between the 4 o'clock position and the 8
o'clock position (bottom \1/3\ of the pipe);
(ii) A dent located between the 8 o'clock and 4 o'clock positions
(upper \2/3\ of the pipe) with a depth greater than 6 percent of the
pipeline diameter (greater than 0.50 inches in depth for a pipeline
diameter less than NPS 12), and an engineering analysis conducted in
accordance with Sec. 192.712(c) demonstrate that critical strain
levels on the dent will not be exceeded;
(iii) A dent with a depth greater than 2 percent of the pipeline
diameter (0.250 inches in depth for a pipeline diameter less than NPS
12) that affects pipe curvature at a girth weld or longitudinal or
helical (spiral) seam weld, and an engineering analysis conducted in
accordance with Sec. 192.712(c) demonstrates that critical strain
levels on the dent and girth or seam weld will not be exceeded;
(iv) A dent that has metal loss, cracking, or a stress riser, and
an engineering analysis conducted in accordance with Sec. 192.712(c)
demonstrates that critical strain levels will not be exceeded;
(v) Metal loss preferentially affecting a detected longitudinal
seam and where the predicted failure pressure determined in accordance
with Sec. 192.712(d) is greater than 1.39 times the MAOP for Class 1
locations or where Class 2 locations contain Class 1 pipe, or 1.50
times the MAOP for all other Class 2 locations and all Class 3 and
Class 4 locations. For Class 1 pipe within the Class 1 to Class 3
location segment, metal loss with a predicted failure pressure of less
than or equal to 1.39 times the MAOP; and
(vi) A crack or crack-like anomaly for which the predicted failure
pressure, determined in accordance with Sec. 192.712(d), is greater
than 1.39 times the MAOP for Class 1 locations or where Class 2
locations contain Class 1 pipe, or 1.50 times the MAOP for all other
Class 2 locations and all Class 3 and Class 4 locations. For Class 1
pipe within the Class 1 to Class 3 location segment, a crack or crack-
like anomaly with a predicted failure pressure greater than 1.39 times
the MAOP.
(d) Special requirements for crack anomalies. If cracks are
discovered in the Class 1 to Class 3 location segment that meet the
criteria in paragraph (a)(4)(vii) of this section, the operator must
implement the requirements in Sec. 192.611(a)(1), (2), or (3) within 2
years. Until the pipe is replaced, operators must remediate cracks as
specified in paragraph (c) of this section.
(e) Pipe and weld cracking inspections. Except for pipe coated with
fusion-bonded or liquid-applied epoxy coatings and excavations
performed in accordance with Sec. 192.614(c), an operator must inspect
any pipe in the in-line inspection segment, including the Class 1 to
Class 3 location segment, that is uncovered for any reason to evaluate
the pipe for cracking where the coating is removed. An operator must
use non-destructive examination methods and procedures appropriate for
the type of non-destructive examination method, and for the type of
pipe and integrity threat conditions in the ditch. If an operator finds
any cracking, the operator must conduct an analysis in accordance with
Sec. 192.712 and remediate anomalies in accordance with paragraphs (c)
and (d) of this section.
(f) Additional preventive and mitigative measures. For a Class 1 to
Class 3 location segment, an operator must conduct the following
operations and maintenance actions and surveys within 2 years of the
Class 1 to Class 3 location segment change, evaluate the findings, and
remediate as follows:
(1) Close interval surveys with an ``on and off'' current at a
maximum 5-foot spacing. An operator must evaluate in accordance with
Sec. 192.463 and remediate the unprotected pipe segments within 1 year
of the survey. Operators must conduct close interval surveys on
reassessment intervals of at least once every 7 calendar years, with
intervals not to exceed 90 months.
(2) At least 1 cathodic protection pipe-to-soil test station must
be located within the Class 1 to Class 3 location segment with a
maximum spacing of \1/2\ mile between test stations. In cases where
obstructions or restricted areas prevent test station placement, the
test station must be placed in the closest practical location. Annual
monitoring of the cathodic protection pipe-to-soil test stations must
meet Sec. Sec. 192.463 and 192.465 for the Class 1 to Class 3 location
segment.
(3) Install and maintain line-of-sight markers visible on the
pipeline right-of-way, except in agricultural areas or large water
crossings, such as lakes, where line-of-sight markers are not
practical. An operator must replace line-of-sight markers as necessary
and within 30 days after identifying a missing line-of-sight marker.
(4) Interference surveys to address induced alternating current
(AC) from parallel electric transmission lines, and other interference
issues, such as direct current (DC), that may affect the Class 1 to
Class 3 location segment. If an interference survey finds the
interference current is greater than or equal to 100 amps per meter
squared, impedes the safe operation of a pipeline, or may cause a
condition that would adversely impact the environment or public safety,
an operator must correct these instances within 15 months of the
interference survey.
(5) Depth of cover must conform with Sec. 192.327 for a Class 1 to
Class 3 location segment or be remediated by adding markers at
locations that do not meet the requirements of Sec. 192.327 for a
Class 1 location, lowering the pipe, adding cover, or installing safety
barriers. Where the depth of cover is less than 24 inches in areas of
non-consolidated rock, the operator must either lower the pipe or add
cover over the Class 1 to Class 3 location segment.
(6) Right-of-way patrols in accordance with paragraphs (a) and (c)
of Sec. 192.705 at least once per month, with intervals not to exceed
45 days for Class 1 to Class 3 location segments.
[[Page 65178]]
(7) Leakage surveys at intervals not exceeding 4\1/2\ months, but
at least four times each calendar year for Class 1 to Class 3 location
segments.
(8) For shorted casings in Class 1 to Class 3 location segments,
operators must clear the metallic short no later than 1 year after the
short is identified. For an electrolytic casing short, operators must
remove the electrolyte from the casing/pipe annular space no later than
1 year after the short is identified.
(g) Remote-control or automatic shutoff valves. Mainline valves on
both sides of Class 1 to Class 3 location segments, and isolation
valves on any crossover or lateral pipe designed to isolate a leak or
rupture in a Class 1 to Class 3 location segment, must be operational
remote-controlled or automatic shutoff valves with pressure sensors on
each side of the mainline valves. The maximum distance between such
mainline valves must not exceed 20 miles.
(1) Valves installed in accordance with this paragraph must be
closed as soon as practicable after a rupture is identified, but not to
exceed 30 minutes.
(2) Valves installed in accordance with this paragraph must be
operational at all times, controlled by a SCADA system, and monitored
in accordance with Sec. 192.631.
(3) Valves installed in accordance with this paragraph must be
maintained in accordance with Sec. Sec. 192.631(c)(2) and (c)(3), and
192.745.
(4) Automatic shutoff valves installed in accordance with this
paragraph must be set so that, based on operating conditions and
minimum and maximum flow model gradients, they will fully close within
a maximum of 30 minutes following rupture identification. Automatic
shutoff valve set-points must not be less than those required to
actuate the valve before a downstream remote-control valve actuates.
The automatic shutoff valve procedure and results for determining
shutoff times must be reviewed for accuracy at least once each calendar
year, with intervals not to exceed 15 months.
(h) Documentation. In addition to the documentation requirements
specified in Sec. 192.947, each operator must maintain records of all
actions implemented to comply with paragraph (e) of this section for
the life of the pipeline, including but not limited to subpart J
pressure test records in accordance with Sec. 192.517; and records of
any pipeline assessments, surveys, remediations, maintenance, analyses,
and other implemented actions.
(i) Notifications to PHMSA of integrity assessment program for
class 1 to class 3 location segment changes. Each operator of a gas
transmission pipeline that uses the integrity assessment program option
for managing a Class 1 to Class 3 location segment change must notify
PHMSA electronically in accordance with Sec. 191.22(c)(2).
0
8. Amend Sec. 192.712 by revising the section heading and adding
paragraph (c) to read as follows:
Sec. 192.712 Analysis of predicted failure pressure and critical
strain level.
* * * * *
(c) Dents. To evaluate dents and other mechanical damage that could
result in a stress riser, an operator must perform an engineering
critical assessment, as follows:
(1) Evaluate potential threats for the pipe segment in the vicinity
of the anomaly or defect including movement, external loading,
cracking, and corrosion;
(2) Review high-resolution magnetic flux leakage (HR-MFL) and high-
resolution deformation inline inspection data for damage in the dent
area and any associated weld region;
(3) Perform pipeline curvature-based strain analysis using recent
HR-Deformation inspection data;
(4) Compare the dent profile between the most recent and previous
in-line inspections to identify significant changes in dent depth and
shape;
(5) Identify and quantify all significant loads acting on the dent;
(6) Evaluate the strain level associated with the anomaly or defect
and any nearby welds using Finite Element Analysis, or another
technology in accordance with paragraph (c)(8) of this section;
(7) The analyses performed in accordance with this section must
account for material property uncertainties and model inaccuracies and
tolerances;
(8) Dents with geometric strain levels that exceed the critical
strain must be remediated in accordance with Sec. 192.713 or Sec.
192.933, as applicable;
(9) Using operational pressure data, a valid fatigue life
prediction model, and assuming a reassessment safety factor of 2,
estimate the fatigue life of the dent by Finite Element Analysis or
other analytical technique in accordance with this section;
(10) An operator using other technologies or techniques to comply
with paragraph (c) of this section must submit advance notification to
PHMSA in accordance with Sec. 192.18.
0
9. In Sec. 192.903, amend the definition of high consequence area by
revising paragraphs (1) and (2) to read as follows:
Sec. 192.903 What definitions apply to this subpart?
* * * * *
High consequence area means an area established by one of the
methods described in paragraphs (1) or (2) as follows:
(1) An area defined as--
(i) A Class 3 location under Sec. 192.5; or
(ii) A Class 4 location under Sec. 192.5; or
(iii) Any area in a Class 1 or Class 2 location where the potential
impact radius is greater than 660 feet (200 meters), and the area
within a potential impact circle contains 20 or more buildings intended
for human occupancy; or
(iv) Any area in a Class 1 or Class 2 location where the potential
impact circle contains an identified site; or
(v) Any Class 1 to Class 3 location segment designated as a high
consequence area in accordance with Sec. 192.618(a).
(2) The area within a potential impact circle containing--
(i) 20 or more buildings intended for human occupancy, unless the
exception in paragraph (4) applies; or
(ii) An identified site; or
(iii) Any Class 1 to Class 3 location segment designated as a high
consequence area in accordance with Sec. 192.618(a).
* * * * *
Issued in Washington, DC, on September 3, 2020, under authority
delegated in 49 CFR 1.97.
Alan K. Mayberry,
Associate Administrator for Pipeline Safety.
[FR Doc. 2020-19872 Filed 10-13-20; 8:45 am]
BILLING CODE 4910-60-P