Energy Conservation Program: Energy Conservation Standards for Electric Motors, 30878-30890 [2020-09989]
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30878
Federal Register / Vol. 85, No. 99 / Thursday, May 21, 2020 / Proposed Rules
Signing Authority
This document of the Department of
Energy was signed on February 25,
2020, by Alexander N. Fitzsimmons,
Deputy Assistant Secretary for Energy
Efficiency, Energy Efficiency and
Renewable Energy, pursuant to
delegated authority from the Secretary
of Energy. That document with the
original signature and date is
maintained by DOE. For administrative
purposes only, and in compliance with
requirements of the Office of the Federal
Register, the undersigned DOE Federal
Register Liaison Officer has been
authorized to sign and submit the
document in electronic format for
publication, as an official document of
the Department of Energy. This
administrative process in no way alters
the legal effect of this document upon
publication in the Federal Register.
Signed in Washington, DC, on May 13,
2020.
Treena V. Garrett,
Federal Register Liaison Officer, U.S.
Department of Energy.
[FR Doc. 2020–10564 Filed 5–20–20; 8:45 am]
BILLING CODE 6450–01–P
DEPARTMENT OF ENERGY
10 CFR Part 431
[EERE–2020–BT–STD–0007]
RIN 1904–AE63
Energy Conservation Program: Energy
Conservation Standards for Electric
Motors
Office of Energy Efficiency and
Renewable Energy, Department of
Energy.
ACTION: Request for information.
AGENCY:
The U.S. Department of
Energy (‘‘DOE’’) is initiating an effort to
determine whether to amend the current
energy conservation standards for
electric motors. DOE must review these
standards at least once every six years
and either propose new standards for
electric motors or a notice of
determination that the existing
standards do not need amending. DOE
is soliciting information from the public
to help determine whether amending
the current electric motor standards
would produce significant energy
savings while being technologically
feasible and cost effective. Accordingly,
DOE seeks information regarding any
technological or market changes since
the most recent standards update that
would justify a new rulemaking to
increase the stringency of the current
standards consistent with these factors.
SUMMARY:
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DOE welcomes written comments from
the public on any subject within the
scope of this document (including those
topics not specifically raised), as well as
the submission of data and other
relevant information.
DATES: Written comments and
information will be accepted on or
before June 22, 2020.
ADDRESSES: Interested persons are
encouraged to submit comments using
the Federal eRulemaking Portal at
https://www.regulations.gov. Follow the
instructions for submitting comments.
Alternatively, interested persons may
submit comments, identified by docket
number EERE–2020–BT–STD–0007, by
any of the following methods:
1. Federal eRulemaking Portal: https://
www.regulations.gov. Follow the
instructions for submitting comments.
2. Email: ElecMotors2020STD0007@
ee.doe.gov Include the docket number
EERE–2020–BT–STD–0007 in the
subject line of the message.
3. Postal Mail: Appliance and
Equipment Standards Program, U.S.
Department of Energy, Building
Technologies Office, Mailstop EE–5B,
1000 Independence Avenue SW,
Washington, DC 20585–0121.
Telephone: (202) 287–1445. If possible,
please submit all items on a compact
disc (‘‘CD’’), in which case it is not
necessary to include printed copies.
4. Hand Delivery/Courier: Appliance
and Equipment Standards Program, U.S.
Department of Energy, Building
Technologies Office, 950 L’Enfant Plaza
SW, 6th Floor, Washington, DC 20024.
Telephone: (202) 287–1445. If possible,
please submit all items on a CD, in
which case it is not necessary to include
printed copies.
No telefacsimilies (‘‘faxes’’) will be
accepted. For detailed instructions on
submitting comments and additional
information on this process, see section
III of this document.
Docket: The docket for this activity,
which includes Federal Register
notices, comments, and other
supporting documents/materials, is
available for review at https://
www.regulations.gov. All documents in
the docket are listed in the https://
www.regulations.gov index. However,
some documents listed in the index,
such as those containing information
that is exempt from public disclosure,
may not be publicly available.
The docket web page can be found at
https://www.regulations.gov/
#!docketDetail;D=EERE-2020-BT-STD0007. The docket web page contains
instructions on how to access all
documents, including public comments,
in the docket. See section III for
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information on how to submit
comments through https://
www.regulations.gov.
FOR FURTHER INFORMATION CONTACT:
Jeremy Dommu, U.S. Department of
Energy, Office of Energy Efficiency and
Renewable Energy, Building
Technologies Office, EE–5B, 1000
Independence Avenue SW, Washington,
DC 20585–0121. Telephone: (202) 586–
9870. Email:
ApplianceStandardsQuestions@
ee.doe.gov.
Michael Kido, U.S. Department of
Energy, Office of the General Counsel,
GC–33, 1000 Independence Avenue SW,
Washington, DC 20585–0121.
Telephone: (202) 586–8145. Email:
Michael.Kido@hq.doe.gov.
For further information on how to
submit a comment or review other
public comments and the docket contact
the Appliance and Equipment
Standards Program staff at (202) 287–
1445 or by email:
ApplianceStandardsQuestions@
ee.doe.gov.
SUPPLEMENTARY INFORMATION:
Table of Contents
I. Introduction
A. Authority and Background
B. Rulemaking Process
II. Request for Information and Comments
A. Equipment Covered by This Process
B. Market and Technology Assessment
1. Equipment Class Groups and Equipment
Classes
2. Technology Assessment
C. Screening Analysis
D. Engineering Analysis
1. Baseline Efficiency Levels
2. Maximum Available and Maximum
Technologically Feasible Levels
3. Manufacturer Production Costs and
Manufacturing Selling Price
E. Distribution Channels
F. Energy Use Analysis
G. Life-Cycle Cost and Payback Period
Analysis
H. Shipments
I. Manufacturer Impact Analysis
J. Other Energy Conservation Standards
Topics
1. Market Failures
2. Emerging Smart Technology Market
3. Other Issues
III. Submission of Comments
I. Introduction
A. Authority and Background
The Energy Policy and Conservation
Act, as amended (‘‘EPCA’’),1 among
other things, authorizes DOE to regulate
the energy efficiency of a number of
consumer products and certain
1 All references to EPCA in this document refer
to the statute as amended through America’s Water
Infrastructure Act of 2018, Public Law 115–270
(October 23, 2018).
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industrial equipment. (42 U.S.C. 6291–
6317) Title III, Part C 2 of EPCA, added
by Public Law 95–619, Title IV, section
441(a) (42 U.S.C. 6311–6317, as
codified), established the Energy
Conservation Program for Certain
Industrial Equipment, which sets forth a
variety of provisions designed to
improve the energy efficiency of certain
types of industrial equipment, including
electric motors, the subject of this RFI.
(42 U.S.C. 6311(1)(A)) The Energy
Policy Act of 1992 (‘‘EPACT 1992’’)
(Pub. L. 102–486 (October 24, 1992))
further amended EPCA by establishing
energy conservation standards and test
procedures for certain commercial and
industrial electric motors that are
manufactured alone or as a component
of another piece of equipment. In
December 2007, Congress enacted the
Energy Independence and Security Act
of 2007 (‘‘EISA 2007’’) (Pub. L. 110–
140). Section 313(b)(1) of EISA 2007
updated the energy conservation
standards for those electric motors
already covered by EPCA and
established energy conservation
standards for a larger scope of motors
not previously covered by standards. (42
U.S.C. 6313(b)(2)) EISA 2007 also
revised certain statutory definitions
related to electric motors. See EISA
2007, sec. 313 (amending statutory
definitions related to electric motors at
42 U.S.C. 6311(13))
The energy conservation program
under EPCA consists essentially of four
parts: (1) Testing, (2) labeling, (3)
Federal energy conservation standards,
and (4) certification and enforcement
procedures. Relevant provisions of
EPCA include definitions (42 U.S.C.
6311), energy conservation standards
(42 U.S.C. 6313), test procedures (42
U.S.C. 6314), labeling provisions (42
U.S.C. 6315), and the authority to
require information and reports from
manufacturers (42 U.S.C. 6316).
Federal energy efficiency
requirements for covered equipment
established under EPCA generally
supersede State laws and regulations
concerning energy conservation testing,
labeling, and standards. (42 U.S.C.
6316(a) and (b); 42 U.S.C. 6297(a)–(c))
DOE may, however, grant waivers of
Federal preemption for particular State
laws or regulations, in accordance with
the procedures and other provisions set
forth under EPCA. (See 42 U.S.C.
6316(a) and 42 U.S.C. 6297(d))
On October 5, 1999, DOE published a
final rule to codify the EPACT 1992
electric motor requirements. 64 FR
54114. After EISA 2007’s enactment,
2 For
editorial reasons, upon codification in the
U.S. Code, Part C was redesignated Part A–1.
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DOE updated, among other things, the
corresponding electric motor regulations
at 10 CFR part 431 by incorporating the
new definitions and energy
conservation standards that the law
established. See 74 FR 12058 (March 23,
2009) (codifying various amendments
enacted by Congress through EISA,
including the adoption of specific
energy conservation standards for
certain classes of electric motors). DOE
subsequently proposed new test
procedures for small electric motors,3
see 73 FR 78220 (December 22, 2008),
and later finalized key provisions
related to small electric motor testing.
See 74 FR 32059 (July 7, 2009). Further
updates to the test procedures for
electric motors and small electric
motors followed when DOE issued a
rule that primarily focused on updating
various definitions and incorporations
by reference related to the current test
procedure. See 77 FR 26608 (May 4,
2012). That rule defined the term
‘‘electric motor’’ to account for EISA
2007’s removal of the previous statutory
definition of ‘‘electric motor.’’ DOE also
clarified definitions related to those
motors that EISA 2007 laid out as part
of EPCA’s statutory framework,
including motor types that DOE had not
previously regulated. See generally, 77
FR 26608, 26613–26619. DOE also
published a new test procedure on
December 13, 2013, that further refined
various electric motor definitions and
added certain definitions and test
procedure preparatory steps to address
a wider variety of electric motor types
than are regulated, including those
electric motors that are largely
considered to be special-or definitepurpose motors. 78 FR 75962. On May
29, 2014, DOE published a final rule
adopting new and amended energy
conservation standards for electric
motors that applied the standards to a
wider scope of electric motors, required
regulated motors, with the exception of
fire pump electric motors, to satisfy the
efficiency levels (‘‘ELs’’) prescribed in
Table 12–12 of National Electrical
Manufacturers Association (‘‘NEMA’’)
Standards Publication MG 1–2011,
‘‘Motors and Generators,’’ and retained
the standards for fire pump motors. 79
FR 30934 (May 2014 Final Rule’’).
DOE must also periodically evaluate
the energy conservation standards for
each type of covered equipment,
including those at issue here, after the
issuance of any final rule establishing or
amending a standard. See 42 U.S.C.
6316(a) and 42 U.S.C. 6295(m)(1). In
3 ‘‘Small electric motors’’ are addressed separately
from ‘‘electric motors’’ in 10 CFR part 431 subpart
X.
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doing so, DOE must issue (and have
published) either a notice of
determination that the standards do not
need to be amended or a proposal that
includes new proposed energy
conservation standards (proceeding to a
final rule, as appropriate). (42 U.S.C.
6316(a); 42 U.S.C. 6295(m)(1)) In
making a determination that the
standards do not need to be amended,
DOE must evaluate whether amended
standards (1) will result in significant
conservation of energy, (2) are
technologically feasible, and (3) are cost
effective as described under 42 U.S.C.
6295(o)(2)(B)(i)(II). (42 U.S.C. 6316(a);
42 U.S.C. 6295(m)(1)(A); 42 U.S.C.
6295(n)(2)) Under 42 U.S.C.
6295(o)(2)(B)(i)(II), DOE must determine
whether the benefits of a standard
exceed its burdens by, to the greatest
extent practicable, considering the
savings in operating costs throughout
the estimated average life of the covered
product in the type (or class) compared
to any increase in the price of, or in the
initial charges for, or maintenance
expenses of, the covered products
which are likely to result from the
imposition of the standard. If DOE
decides not to amend a standard based
on the statutory criteria, not later than
3 years after that determination DOE
must issue (and submit for publication)
either a determination that the
standards do not need to be amended or
propose amended energy conservation
standards (proceeding to a final rule, as
appropriate). (42 U.S.C. 6316(a); 42
U.S.C. 6295(m)(3)(B)) DOE must make
the analysis on which a determination
is based publicly available and provide
an opportunity for written comment. (42
U.S.C. 6316(a); 42 U.S.C. 6295(m)(2))
In proposing new standards, DOE
must evaluate that proposal against the
criteria of 42 U.S.C. 6295(o), as
described in the following section, and
follow the rulemaking procedures set
out in 42 U.S.C. 6295(p). (42 U.S.C.
6316(a); 42 U.S.C. 6295(m)(1)(B) If DOE
decides to amend the standard based on
the statutory criteria, DOE must publish
a final rule not later than two years after
energy conservation standards are
proposed. (42 U.S.C. 6316(a); 42 U.S.C.
6295(m)(3)(A))
DOE is publishing this RFI to collect
data and information to inform its
decision consistent with its obligations
under EPCA.
B. Rulemaking Process
DOE must follow specific statutory
criteria when prescribing new or
amended standards for covered
equipment. EPCA generally requires
that any new or amended energy
conservation standard prescribed by the
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Secretary be designed to achieve the
maximum improvement in energy or
water efficiency that is technologically
feasible and economically justified. (42
U.S.C. 6316(a); 42 U.S.C. 6295(o)(2)(A))
To determine whether a standard is
economically justified, EPCA requires
that DOE determine whether the
benefits of the standard exceed its
burdens by considering, to the greatest
extent practicable, the following seven
factors:
(1) The economic impact of the
standard on the manufacturers and
consumers of the affected products;
(2) The savings in operating costs
throughout the estimated average life of
the product compared to any increases
in the initial cost, or maintenance
expenses;
(3) The total projected amount of
energy and water (if applicable) savings
likely to result directly from the
standard;
(4) Any lessening of the utility or the
performance of the products likely to
result from the standard;
(5) The impact of any lessening of
competition, as determined in writing
by the Attorney General, that is likely to
result from the standard;
(6) The need for national energy and
water conservation; and
(7) Other factors the Secretary of
Energy (‘‘Secretary’’) considers relevant.
(42 U.S.C. 6316(a); 42 U.S.C.
6295(o)(2)(B)(i)(I)–(VII))
DOE fulfills these and other
applicable requirements by conducting
a series of analyses throughout the
rulemaking process. Table I.1 shows the
individual analyses that are performed
to satisfy each of the requirements
within EPCA.
TABLE I.1—EPCA REQUIREMENTS AND CORRESPONDING DOE ANALYSIS
EPCA requirement
Corresponding DOE analysis
Significant Energy Savings ..............................................................................................
Technological Feasibility ..................................................................................................
Economic Justification:
1. Economic impact on manufacturers and consumers ...........................................
2. Lifetime operating cost savings compared to increased cost for the product .....
3. Total projected energy savings ............................................................................
4. Impact on utility or performance ...........................................................................
5. Impact of any lessening of competition ................................................................
6. Need for national energy and water conservation ...............................................
7. Other factors the Secretary considers relevant ...................................................
As detailed throughout this RFI, DOE
is publishing this document seeking
input and data from interested parties to
aid in the development of the technical
analyses on which DOE will ultimately
rely to determine whether (and if so,
how) to amend the standards for electric
motors.
II. Request for Information and
Comments
In the following sections, DOE has
identified a variety of issues on which
it seeks input to aid in the development
of the technical and economic analyses
regarding whether amended standards
for electric motors may be warranted.
As an initial matter, DOE seeks
comment on whether there have been
sufficient technological or market
changes since the most recent standards
update that may justify a new
rulemaking to consider more stringent
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Shipments Analysis
National Impact Analysis
Energy and Water Use Determination
Market and Technology Assessment
Screening Analysis
Engineering Analysis
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Manufacturer Impact Analysis
Life-Cycle Cost and Payback Period Analysis
Life-Cycle Cost Subgroup Analysis
Shipments Analysis
Markups for Product Price Determination
Energy and Water Use Determination
Life-Cycle Cost and Payback Period Analysis
Shipments Analysis
National Impact Analysis
Screening Analysis
Engineering Analysis
Manufacturer Impact Analysis
Shipments Analysis
National Impact Analysis
Employment Impact Analysis
Utility Impact Analysis
Emissions Analysis
Monetization of Emission Reductions Benefits
Regulatory Impact Analysis
standards. Specifically, DOE seeks data
and information to enable the agency to
determine whether DOE should propose
a ‘‘no new standard’’ determination
because a more stringent standard: (1)
Would not result in a significant savings
of energy; (2) is not technologically
feasible; (3) is not economically
justified; or (4) any combination of
foregoing.
A. Equipment Covered by This Process
This RFI covers equipment meeting
the electric motor definition codified at
10 CFR 431.12 4 and includes the
4 This RFI does not address small electric motors,
which are covered separately under 10 CFR part
431, subpart X. A small electric motor is ‘‘a NEMA
general purpose alternating current single-speed
induction motor, built in a two-digit frame number
series in accordance with NEMA Standards
Publication MG1–1987, including IEC metric
equivalent motors.’’ 10 CFR 431.442.
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different classes of electric motors that
DOE currently regulates. DOE’s
definitions related to electric motors
were most recently amended in May
2014. See 79 FR 30933 (May 29, 2014).
The term ‘‘electric motor’’ is broadly
defined as ‘‘a machine that converts
electrical power into rotational
mechanical power.’’ 10 CFR 431.12.
Currently, DOE regulates electric motors
falling into the NEMA Design A, NEMA
Design B, NEMA Design C, and fire
pump motor categories and those
electric motors that meet the criteria
specified at 10 CFR 431.25(g). 10 CFR
431.25(h)–(j). Section 431.25(g) specifies
that the relevant standards apply only to
electric motors, including partial
electric motors, that satisfy the
following criteria:
(1) Are single-speed, induction motors;
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(2) Are rated for continuous duty (MG 1)
operation or for duty type S1 (IEC)
(3) Contain a squirrel-cage (MG 1) or cage
(IEC) rotor;
(4) Operate on polyphase alternating
current 60-hertz sinusoidal line power;
(5) Are rated 600 volts or less;
(6) Have a 2-, 4-, 6-, or 8-pole
configuration;
(7) Are built in a three-digit or four-digit
NEMA frame size (or IEC metric equivalent),
including those designs between two
consecutive NEMA frame sizes (or IEC metric
equivalent), or an enclosed 56 NEMA frame
size (or IEC metric equivalent);
(8) Produce at least one horsepower (0.746
kW) but not greater than 500 horsepower
(373 kW), and
(9) Meet all of the performance
requirements of one of the following motor
types: A NEMA Design A, B, or C motor or
an IEC Design N or H motor.
10 CFR 431.25(g).
NEMA Design A, B and C motors are
all squirrel-cage motors. NEMA Design
A and B motors are very similar, except
one of the main differences between
them is that NEMA Design A motors
have no locked-rotor current limits
whereas NEMA Design B motors are
required to stay below certain maximum
locked-rotor current limits specified in
NEMA MG 1–2009. Otherwise, NEMA
Design A and NEMA Design B motors
have similar requirements for lockedrotor, pull-up, and breakdown torque
and are consequently used in many of
the same applications. IEC Design N
motors have similar locked-rotor, pullup, and breakdown torque requirements
except that these requirements are
specified in IEC 60034–12 edition 2.1
rather than in NEMA MG 1–2009.
NEMA Design C motors, on the other
hand, have higher torque requirements
than NEMA Design A or B motors. The
difference in torque requirements
restrict which applications can use
which NEMA design types. As a result,
NEMA Design C motors will not always
be replaceable with NEMA Design A or
B motors, or vice versa. IEC Design H
motors have similar torque requirements
except these are specified in IEC 60034–
12 edition 2.1.
Fire pump electric motors are motors
with special design characteristics that
make them more suitable for emergency
operation. Such electric motors, per the
requirements of National Fire Protection
(‘‘NFPA’’) standard NFPA 20, are
required to be marked as complying
with NEMA Design B performance
standards and be capable of operating
even if it overheats or may be damaged
due to continued operation.
The definitions for NEMA Design A
motors, NEMA Design B motors, NEMA
Design C motors, fire pump electric
motors, IEC Design N motor and IEC
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Design H motor are codified in 10 CFR
431.12.
DOE has also exempted certain
categories of motors from being
regulated by its standards because of the
current absence of a reliable and
repeatable method to accurately
measure their efficiency. See 79 FR
30934, 30945; see also, 78 FR 75962,
75974, 75987–75989). The current
exemptions are as follows:
•
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•
•
•
Air-over electric motors;
Component sets of an electric motor;
Liquid-cooled electric motors;
Submersible electric motors; and
Inverter-only electric motors.
10 CFR 431.25(l)
In a recent test procedure notice of
proposed rulemaking for small electric
motors and electric motors, DOE did not
propose to change the scope of the test
procedure for electric motors. (84 FR
17004 (April 23, 2019)) DOE also
requested comment in a test procedure
RFI for electric motors published on
November 2, 2017 (82 FR 50844)
regarding the merits of revising the
NEMA Design A, B, and C motor
definitions, among others, and updating
the current regulation’s NEMA MG 1
references to the most recent edition of
the standard, NEMA MG 1–2016. DOE
notes that comments received on issues
related to the scope and definitions for
electric motors discussed in the April
2019 proposed test procedure
rulemaking for small electric motors and
electric motors will be addressed as part
of that rulemaking.
In 2016, an updated version of the IEC
60034–12 was published that added
new starting requirements to describe
six new IEC motor designs in addition
to the previously considered IEC Design
N and H motors that DOE currently
regulates: IEC Design NE, IEC Design
HE, IEC Design NY, IEC Design NEY,
IEC Design HY, and IEC Design HEY.
All six additional categories are
described as motors that are very similar
in designs compared to the IEC Design
N and H motors that DOE currently
regulates, with the only differences
being the locked rotor apparent power
(indicated by the letter ‘‘E’’), and
starting configuration (star-delta starter
indicated by the letter ‘‘Y’’). DOE
intends to review these additional IEC
motor designs to determine whether
these IEC designs are equivalent to the
NEMA Design A, B, or C motors that
DOE currently regulates.
Issue A.1 DOE requests comment on
whether additional equipment
definitions are necessary to clarify any
potential definitional ambiguities
between existing equipment class
groups. DOE also seeks input on
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whether such equipment currently exist
in the market or whether they are being
planned for introduction. DOE also
requests comment on opportunities to
combine equipment class groups that
could reduce regulatory burden.
Issue A.2 DOE requests input and
comment on whether IEC Design NE,
NEY, NY, HE, HEY, and HY motors are
equivalent designs to NEMA Design A,
B, or C motors, and if so, information
and data to support such a
consideration.
B. Market and Technology Assessment
The market and technology
assessment that DOE routinely conducts
when analyzing the impacts of a
potential new or amended energy
conservation standard provides
information about the electric motors
industry that will be used in DOE’s
analysis throughout the rulemaking
process. DOE uses qualitative and
quantitative information to characterize
the structure of the industry and market.
DOE identifies manufacturers, estimates
market shares and trends, addresses
regulatory and non-regulatory initiatives
intended to improve energy efficiency
or reduce energy consumption, and
explores the potential for efficiency
improvements in the design and
manufacturing of electric motors. DOE
also reviews equipment literature,
industry publications, and company
websites. Additionally, DOE conducts
interviews with manufacturers to
improve its assessment of the market
and available technologies for electric
motors.
1. Equipment Class Groups and
Equipment Classes
When evaluating and establishing
energy conservation standards, DOE
may divide covered equipment into
equipment classes by the type of energy
used, or by capacity or other
performance-related features that justify
a different standard. (42 U.S.C. 6316(a);
42 U.S.C. 6295(q)) In determining
whether capacity or another
performance-related feature justifies a
different standard, DOE must consider
such factors as the utility of the feature
to the consumer and other factors DOE
deems appropriate. (Id.)
For electric motors, due to the large
number of characteristics involved in
electric motor design, DOE developed
both ‘‘equipment class groups’’ and
‘‘equipment classes’’. With respect to
class groups, the current energy
conservation standards specified in 10
CFR 431.25 are based on three broad
equipment groupings determined
according to performance-related
features that provide utility to the
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consumer and are described in terms of
motor design (i.e. NEMA Design A and
B, NEMA Design C, and Fire Pump
Motors). Table II.1 lists the current three
equipment class groups for electric
motors.
TABLE II.1—CURRENT ELECTRIC MOTORS EQUIPMENT CLASS GROUPS
Equipment
class group
Electric motor design type
Horsepower
rating
Pole
configuration
1 .....................
NEMA Design A & B * .....................................................................................
1–500
2, 4, 6, 8
2 .....................
NEMA Design C * ............................................................................................
1–200
4, 6, 8
3 .....................
Fire Pump Motors * .........................................................................................
1–500
2, 4, 6, 8
Enclosure
Open.
Enclosed.
Open.
Enclosed.
Open.
Enclosed.
* Including IEC equivalents.
‘‘Design A’’, ‘‘Design B’’ and ‘‘Design
C’’ are NEMA-developed designations
that define a motor’s performance
characteristics such as the locked-rotor
torque, pull-up torque, breakdown
torque, inrush current, and locked-rotor
current. The motors within the
equipment class groups in Table II.1
were further divided into equipment
classes based on pole-configuration,
enclosure type, and horsepower rating.
Issue B.1 DOE requests feedback on
the current electric motors equipment
class groups and whether changes to
these individual equipment class groups
and their descriptions should be made
or whether certain class groups should
be merged or separated. DOE also seeks
feedback on whether combining certain
class groups could impact product
utility by eliminating any performancerelated features or impact the stringency
of the current energy conservation
standard for this equipment. DOE also
requests comment on whether it should
consider separating any of the existing
equipment class groups and whether
such a change would impact equipment
utility by eliminating any performancerelated features or reduce any
compliance burdens.
Issue B.2 DOE seeks information
regarding any other new equipment
class groups it should consider for
inclusion in its analysis. Specifically,
DOE requests information on the
performance-related features (e.g., input
power supply, operating speed, etc.)
that provide unique consumer utility
and data detailing the corresponding
impacts on energy use that would justify
separate equipment class groups (i.e.,
explanation for why the presence of
these performance-related features
would increase energy consumption).
2. Technology Assessment
In analyzing the feasibility of
potential new or amended energy
conservation standards, DOE uses
information about existing and past
technology options and prototype
designs to help identify technologies
that manufacturers could use to meet
and/or exceed a given set of energy
conservation standards under
consideration. In consultation with
interested parties, DOE intends to
develop a list of technologies to
consider in its analysis. That analysis
will likely include a number of the
technology options DOE previously
considered during its most recent
rulemaking for electric motors. A
complete list of those prior options
appears in Table II.2. See also 79 FR
30934, 30959.
TABLE II.2—TECHNOLOGY OPTIONS CONSIDERED IN THE DEVELOPMENT OF THE MAY 2014 FINAL RULE
Type of loss to reduce
Technology option
I2R
Stator
Losses ...............................................................
Decrease the length of coil extensions.
Rotor I2R Losses ................................................................
Increase cross-sectional area of rotor conductor bars.
Use a die-cast copper rotor cage.
Core Losses .......................................................................
Use thinner steel laminations.
Increase stack length (i.e., add electrical steel laminations).
Friction and Windage Losses.
Improve cooling system design.
Stray-Load Losses .............................................................
Improve rotor bar insulation.
DOE is not aware of specific
techniques manufacturers use to reduce
stray-load losses, which are any losses
that are not attributed to I2R losses, core
losses, or friction and windage losses,
other than those already noted in Table
II.2.
Issue B.3 DOE seeks information on
the technologies listed in Table II.2
regarding their applicability to the
current market and how these
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Increase cross-sectional area of copper in stator slots.
Increase cross-sectional area of end rings.
Use electrical steel laminations with lower losses (watts/lb).
Optimize bearing and lubrication selection.
Reduce skew on rotor cage.
technologies may impact the efficiency
of electric motors as measured
according to the DOE test procedure.
DOE also seeks information on how
these technologies may have changed
since their prior consideration during
the May 2014 Final Rule analysis.
Specifically, DOE seeks information on
the range of efficiencies or performance
characteristics that are currently
available for each technology option.
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Issue B.4 DOE seeks information on
the technologies listed in Table II.2
regarding their market adoption, costs,
and any concerns with incorporating
them into products (e.g., impacts on
consumer utility, potential safety
concerns, manufacturing/production/
implementation issues, etc.),
particularly as to changes that may have
occurred since the publication of the
May 2014 Final Rule.
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Issue B.5 DOE seeks comment on
other technology options that it should
consider for inclusion in its analysis
and details regarding the extent to
which these technologies may impact
product features or consumer utility.
DOE also seeks input regarding the costeffectiveness of implementing these
options.
C. Screening Analysis
The purpose of the screening analysis
is to evaluate the technologies that
improve equipment efficiency to
determine which technologies will be
eliminated from further consideration
and which will be passed to the
engineering analysis for further
consideration.
DOE determines whether to eliminate
certain technology options from further
consideration based on the following
criteria:
(1) Technological feasibility. Technologies
that are not incorporated in commercial
products or in working prototypes will not be
considered further.
(2) Practicability to manufacture, install,
and service. If it is determined that mass
production of a technology in commercial
products and reliable installation and
servicing of the technology could not be
achieved on the scale necessary to serve the
relevant market at the time of the compliance
date of the standard, then that technology
will not be considered further.
(3) Impacts on equipment utility or
equipment availability. If a technology is
determined to have significant adverse
impact on the utility of the equipment to
significant subgroups of consumers, or result
in the unavailability of any covered
equipment type with performance
characteristics (including reliability),
features, sizes, capacities, and volumes that
are substantially the same as equipment
generally available in the United States at the
time, it will not be considered further.
(4) Adverse impacts on health or safety. If
it is determined that a technology will have
significant adverse impacts on health or
safety, it will not be considered further.
See 10 CFR part 430, subpart C,
appendix A, sec. 4(a)(4) and 5(b).
Technology options identified in the
technology assessment are evaluated
against these criteria using DOE
analyses and inputs from interested
parties (e.g., manufacturers, trade
organizations, and energy efficiency
advocates). Technologies that pass
through the screening analysis are
referred to as ‘‘design options’’ in the
engineering analysis. Technology
options that fail to meet one or more of
the four criteria are eliminated from
consideration.
Additionally, DOE notes that the four
screening criteria do not directly
address the proprietary status of
technology options. DOE only considers
potential efficiency levels achieved
through the use of proprietary designs
in the engineering analysis if they are
not part of a unique pathway to achieve
that efficiency level (i.e., if there are
other non-proprietary technologies
capable of achieving the same efficiency
level).
Table II.3 summarizes specific
examples of design options that DOE
screened out in the May 2014 Final
Rule, the type of loss reduced, and the
applicable screening criteria.
TABLE II.3—PREVIOUSLY SCREENED OUT DESIGN OPTIONS FROM THE MAY 2014 FINAL RULE
Type of
loss reduced
EPCA criteria
(X = basis for screening out)
Screened technology
option
Plastic Bonded Iron Powder
(PBIP).
Amorphous Steels ................
Core Losses .........................
X
Core Losses .........................
X
Plastic Bonded Iron Powder (‘‘PBIP’’)
is a method that can be employed to
reduce core losses. PBIP uses two main
ingredients: Metal powder and plastics.
Combining the ingredients creates a
material with low conductivity and high
permeability. The metal particles are
surrounded by an insulating plastic,
which prevents electric current from
developing in the material and helps to
eliminate losses in the core due to eddy
currents. Properties of PBIP can differ
depending on the processing steps that
are followed. If the metal particles are
too closely compacted and begin to
touch each other, the material will gain
electrical conductivity, counteracting
one of its most important features.
In the May 2014 Final Rule, DOE did
not consider this technology option
technologically feasible, because it had
not been incorporated into a working
prototype of an electric motor. 79 FR
30934, 30966. While DOE noted that a
research team at Lund University in
Sweden published a paper in 2007
about using PBIP in manufacturing, the
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Technological
feasibility
Practicability to
manufacture,
install, and service
same paper indicated that its study team
produced inductors, transformers, and
induction heating coils using PBIP, but
has not yet produced a small electric
motor.5 (See chapter 4 of the May 2014
Final Rule TSD) Also, DOE was
uncertain whether the PBIP material
had the structural integrity to form into
the necessary shape of an electric motor
steel frame.
The use of amorphous metals in the
rotor laminations is another method to
improve the efficiency of electric motors
by reducing core losses. Amorphous
metal is extremely thin, has high
electrical resistivity, and has little or no
magnetic domain definition. Because of
amorphous steel’s high resistance, it
exhibits a reduction in hysteresis and
eddy current losses, which reduce
overall losses in electric motors.
However, amorphous steel is a very
5 Horrdin, H., and E. Olsson. Technology Shifts in
Power Electronics and Electric Motors for Hybrid
Electric Vehicles: A Study of Silicon Carbide and
Iron Powder Materials. 2007. Chalmers University
of Technology. Go¨teborg, Sweden.
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Adverse impact
on product utility
Adverse impacts
on health and
safety
brittle material which makes it difficult
to punch into motor laminations. In the
May 2014 Final Rule, DOE did not
consider this technology option
technologically feasible because it had
not been incorporated into a working
prototype of an electric motor. 79 FR
30934, 30936. Furthermore, DOE was
uncertain at the time whether
amorphous metals are practicable to
manufacture, install, and service,
because a prototype amorphous metal
electric motor had not been made.
Issue C.1 DOE requests feedback on
what impact, if any, the four screening
criteria described in this section would
have on each of the technology options
listed in Table II.2 with respect to
electric motors. Similarly, DOE seeks
information regarding how these same
criteria would affect any other
technology options not already
identified in this document with respect
to their potential use in electric motors.
Issue C.2 With respect to the
screened-out design options listed in
Table II.3, DOE seeks information on
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whether these options would, based on
current and projected assessments
regarding each of them, remain screened
out under the four screening criteria
described in this section. Also regarding
each, what steps, if any, could be (or
have already been) taken to facilitate the
introduction of each method as a means
to improve the energy performance of
electric motors and, separately, what is
the potential of each option to impact
the consumer utility of an electric motor
that uses it?
D. Engineering Analysis
The engineering analysis estimates
the cost-efficiency relationship of
equipment at different levels of
increased energy efficiency (‘‘efficiency
levels’’). This relationship serves as the
basis for the cost-benefit calculations for
consumers, manufacturers, and the
Nation. In determining the costefficiency relationship, DOE estimates
the increase in manufacturer production
cost (‘‘MPC’’) associated with increasing
equipment efficiency above the
baseline, up to the maximum
technologically feasible (‘‘max-tech’’)
efficiency level for each equipment
class.
DOE historically has used the
following three methodologies to
generate incremental manufacturing
costs and establish efficiency levels
(‘‘ELs’’) for analysis: (1) The designoption approach, which provides the
incremental costs of adding to a baseline
model design options that will improve
its efficiency; (2) the efficiency-level
approach, which provides the relative
costs of achieving increases in energy
efficiency levels, without regard to the
particular design options used to
achieve such increases; and (3) the costassessment (or reverse engineering)
approach, which provides ‘‘bottom-up’’
manufacturing cost assessments for
achieving various levels of increased
efficiency, based on detailed cost data
for parts and material, labor, shipping/
packaging, and investment for models
that operate at particular efficiency
levels.
1. Baseline Efficiency Levels
For each equipment class, DOE selects
a baseline model as a reference point
against which any changes resulting
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from new or amended energy
conservation standards can be
measured. The baseline model in each
equipment class represents the
characteristics of common or typical
equipment in that class. Typically, a
baseline model is one that meets the
current minimum energy conservation
standards and provides basic consumer
utility.
If it determines that a rulemaking is
merited, consistent with this analytical
approach, DOE tentatively plans to
consider the current minimum energy
conservation standards (which went
into effect June 1, 2016) to establish
baseline efficiency levels for each
equipment class group. The current
standards for each equipment class,
which are based on nominal full load
efficiency, are found at 10 CFR 431.25.
Issue D.1 DOE requests feedback
(including data) on whether using the
current established energy conservation
standards for electric motors are
appropriate baseline efficiency levels for
DOE to apply to each equipment class
group in evaluating whether to amend
the current energy conservation
standards for these products.
Issue D.2 DOE requests feedback on
the appropriate baseline efficiency
levels for any newly analyzed
equipment class groups that are not
currently in place or for the
contemplated combined equipment
class groups, as discussed in section
II.B.1 of this document. For newly
analyzed equipment class groups or
equipment classes, DOE requests energy
use data to develop a baseline
relationship between energy use,
horsepower rating, number of poles, and
enclosure type.
2. Maximum Available and Maximum
Technologically Feasible Levels
As part of DOE’s analysis, the
maximum available efficiency level is
the most efficient unit currently
available on the market. For the May
2014 Final Rule, DOE did not directly
analyze all 482 equipment classes.
Rather, DOE selected and analyzed
certain representative units from each
equipment class group and based its
overall analysis for all equipment
classes with that equipment class group
on those representative units. Results
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were then scaled to equipment classes
that were not directly analyzed. The
representative units from each
equipment class group were determined
based on the NEMA design type,
horsepower rating, pole configuration
and enclosure, in addition to
corresponding shipment volumes,
examining manufacturers’ catalog data,
and soliciting feedback from interested
parties. For example, for equipment
class group 1, which includes NEMA
Design A and B motors, DOE selected
only NEMA Design B motors as
representative units to analyze in the
engineering analysis. DOE chose NEMA
Design B motors because NEMA Design
B motors have slightly more stringent
performance requirements—namely,
their locked-rotor current has a
maximum allowable level for a given
rating. Consequently, NEMA Design B
motors are slightly more restricted in
terms of their maximum efficiency
levels. By analyzing a NEMA Design B
motor, DOE can ensure all designs
covered in the equipment class group 1
analysis are technologically feasible. In
addition, NEMA Design B units have
much higher shipment volumes than
NEMA Design A motors because most
motor driven equipment is designed
(and UL-listed) to run with NEMA
Design B motors—which, as a result, is
more likely to provide a broader picture
of the impacts that would flow from
amending the standards for electric
motors. See 79 FR 30934, 30967 and
chapter 5 of the technical support
document (‘‘TSD’’) for that rulemaking.6
DOE selected three representative
units to analyze in equipment class
group 1 (‘‘ECG1’’) and two
representative units in equipment class
group 2 (‘‘ECG2’’). For equipment class
group 3 (‘‘ECG3’’), DOE analyzed the
same equipment classes as for ECG1
because fire pump electric motors are
required to meet NEMA Design B
performance standards as per NFPA 20,
and ECG1 includes NEMA Design B
motors. The current maximum available
efficiencies for the representative units
for each of the three equipment class
groups are included in Table II.4.
6 The TSD is available at: https://
www.regulations.gov/document?D=EERE-2010-BTSTD-0027-0108.
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TABLE II.4—MAXIMUM EFFICIENCY LEVELS CURRENTLY AVAILABLE
ECG
Electric motor design type
Pole
configuration
Enclosure
type
1 .............
NEMA Design B ..............................................
4-pole .............
Enclosed ........
2 .............
NEMA Design C ..............................................
4-pole .............
Enclosed ........
3* ...........
NEMA Design B ..............................................
4-pole .............
Enclosed ........
Horsepower
rating
(hp)
5
30
75
5
50
5
30
75
Maximum
available
motor
efficiency
(%)
91.0
94.5
96.2
91.0
95.0
91.0
94.5
96.2
Current
energy
conservation
standard
(%)
89.5
93.6
95.4
89.5
94.5
87.5
92.4
94.1
* DOE analyzed the same equipment classes from ECG1 for ECG3.
DOE defines a max-tech efficiency
level to represent the theoretical
maximum possible efficiency if all
available design options are
incorporated in a model. In applying
these design options, DOE would only
include those that are compatible with
each other that when combined, would
represent the theoretical maximum
possible efficiency. In many cases, the
max-tech efficiency level is not
commercially available because it is not
economically feasible. In the May 2014
Final Rule, depending on the equipment
class group, DOE determined max-tech
efficiency levels using efficiencies for
physical electric motors, energy
modeling, and/or subject matter expert
feedback. The energy models were
based on using various technology (as
discussed in section II.B.2), material
(low loss electrical steel and increased
stator copper), and geometry changes
applicable to the specific equipment
class groups. While all these product
configurations had not likely been
tested as prototypes available in the
market, all the individual design
options had been incorporated in
available equipment, and therefore a
compatible combination of the design
options used for max-tech is
theoretically possible.
Issue D.3 DOE seeks input on
whether it is appropriate for ECG 1 and
ECG 3 to use the same representative
units for purposes of the engineering
analysis.
Issue D.4 DOE seeks input on
whether the maximum available
efficiency levels discussed in this
document are appropriate and
technologically feasible for potential
consideration as possible energy
conservation standards for the products
at issue—and if not, why not. DOE also
requests feedback on whether the
maximum available efficiencies
presented in Table II.4 are
representative of all other electric motor
equipment classes not directly analyzed
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in the May 2014 Final Rule. If the range
of possible efficiencies is different for
the other equipment classes not directly
analyzed, what alternative approaches
should DOE consider using for those
equipment classes and why?
Issue D.5 DOE seeks feedback on
what design options would be
incorporated at a max-tech efficiency
level, and the efficiencies associated
with those levels. As part of this
request, DOE also seeks information as
to whether there are limitations on the
use of certain combinations of design
options.
3. Manufacturer Production Costs and
Manufacturing Selling Price
As described at the beginning of this
section, the main outputs of the
engineering analysis are cost-efficiency
relationships that describe the estimated
increases in manufacturer production
cost associated with higher-efficiency
products for the analyzed equipment
classes. For the May 2014 Final Rule,
DOE developed the cost-efficiency
relationships by estimating the
efficiency improvements and costs
associated with incorporating specific
design options into the assumed
baseline model for each analyzed
equipment class.
Issue D.6 DOE requests feedback on
how manufacturers would incorporate
the technology options listed in Table
II.2 to increase the energy efficiency of
electric motors beyond the baseline.
This includes information on the order
in which manufacturers would
incorporate the different technologies to
incrementally improve the efficiencies
of equipment. DOE also requests
feedback on whether increasing the
energy efficiency of an electric motor
would lead to other design changes that
would not otherwise occur—and if so,
what those changes would be. DOE is
also interested in information regarding
any potential impact of adopting a given
design option on a manufacturer’s
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ability to incorporate additional
functions or attributes in response to
consumer demand.
Issue D.7 DOE also seeks input on
the increase in MPC associated with
incorporating each design option.
Specifically, DOE is interested in
whether and how the design option cost
estimates used in the May 2014 Final
Rule have changed since the time of that
analysis. DOE also requests information
on the investments needed to
incorporate specific design options (and
combinations of options), including, but
not limited to, costs related to new or
modified tooling (if any), materials,
engineering and development efforts to
implement each design option
(including combinations of options),
and manufacturing/production impacts.
Issue D.8 requests comment on
whether certain design options (or
combinations of options) may not be
applicable to (or may be incompatible
with) specific equipment class groups or
equipment classes.
As described in section II.D.2 of this
document, DOE analyzed five
representative units in the May 2014
Final Rule. DOE developed costefficiency curves for each of the
equipment classes that were used as the
input for the downstream analyses
conducted in support of that
rulemaking. See chapter 5 of the May
2014 Final Rule TSD for the costefficiency curves developed in that
rulemaking.
Issue D.9 DOE seeks feedback on
whether its tentative approach of
analyzing a sub-set of equipment classes
is appropriate for a future electric motor
energy conservation standards
rulemaking. DOE seeks comment on
whether its prior approach of analyzing
particular equipment classes and
applying those results to the remaining
classes remains appropriate in
principle—and if not, why not? For
example, if it is necessary to
individually analyze more than the five
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equipment classes used in the May 2014
Final Rule, please provide information
on why aggregating certain equipment is
not appropriate and suggestions on
which additional classes that DOE
should analyze. If the approach outlined
in this document is not appropriate,
what alternative approaches should
DOE consider using as an alternative
and why? If analyzing a different sub-set
of electric motor classes is sufficient,
which sub-sets should be analyzed,
what minimum number of classes
should be examined, and how should
those selected classes be distributed
among the 482 separate classes that DOE
currently regulates?
To account for manufacturers’ nonproduction costs and profit margin, DOE
applies a non-production cost multiplier
(the manufacturer markup) to the MPC.
The resulting manufacturer selling price
(‘‘MSP’’) is the price at which the
manufacturer distributes a unit into
commerce. For the May 2014 Final Rule,
DOE used three manufacturer markups
to account for costs that are part of each
motor leaving a manufacturer’s facility:
• Handling and scrap factor: 2.5
percent markup. This markup was
applied to the direct material
production costs of each electric motor.
It accounts for the handling of material
and the scrap material that cannot be
used in the production of a finished
electric motor.
• Factory overhead: 17.5 or 18.0
percent markup. DOE applied factory
overhead to the direct material
production costs, including the
handling and scrap factor, and labor
estimates. For aluminum rotor designs a
17.5 percent markup was used, but for
all copper rotor designs, an 18.0 percent
markup was used to factor in increased
depreciation for the equipment.
• Non-production: 37–45 percent
markup. This markup reflects costs
including sales and general
administrative, research and
development costs, interest payments,
and profit factor. DOE applied the nonproduction markup to the sum of the
direct material production, the direct
labor, the factory overhead and the
product conversion costs. For the
analyzed electric motors at or below 30horsepower this markup was 37 percent
and for electric motors above 30horsepower this markup was 45 percent.
This increase accounted for the extra
profit margin manufacturers may
receive on larger electric motors that are
sold in smaller volumes.
DOE developed these estimated
markups based on corporate reports and
conversations with manufacturers and
experts. See chapter 5 of the May 2014
Final rule TSD for further detail.
Issue D.10 DOE requests feedback on
whether the manufacturer markups used
in the May 2014 final rule are still
appropriate for DOE to use when
evaluating whether to amend its current
standards. If the markups require
revision, what specific revisions are
needed for each? Are there additional
markups that DOE should also
consider—if so, which ones and why?
E. Distribution Channels
In generating end-user price inputs for
the life-cycle cost (‘‘LCC’’) analysis and
national impact analysis (‘‘NIA’’), DOE
must identify distribution channels (i.e.,
how the products are distributed from
the manufacturer to the consumer), and
estimate relative sales volumes through
each channel. In the May 2014 Final
Rule, DOE accounted for seven main
distribution channels for electric motors
and estimated their respective shares of
sales volume (see Table II.5). Should
sufficient information become available,
DOE may consider modifying these
distribution channels and respective
share of sales volume.
TABLE II.5—FRACTION OF ELECTRIC MOTORS SHIPMENTS BY DISTRIBUTION CHANNELS
Shipments
(%)
Distribution channel
Manufacturer
Manufacturer
Manufacturer
Manufacturer
Manufacturer
Manufacturer
Manufacturer
→
→
→
→
→
→
→
OEM → End-user .....................................................................................................................................................
OEM → Equipment Distributor → End-user ............................................................................................................
Retailers → End-User ..............................................................................................................................................
Equipment Wholesaler → OEM → End-user ...........................................................................................................
Contractor → End-user ............................................................................................................................................
Distributors or Retailers → Contractor → End-User ................................................................................................
End-user ...................................................................................................................................................................
In addition to these distribution
channel markups, DOE estimated the
shipping costs of the motors. Moreefficient motors are often larger and
heavier than less efficient motors and
DOE also accounted for any increase in
shipping costs due to changes in weight.
Issue E.1 DOE requests information
on the existence of any distribution
channels other than the seven channels
that were identified in the May 2014
Final Rule and as described in section
E. DOE also requests data on the fraction
of sales that go through these channels
and any other identified channels.
F. Energy Use Analysis
As part of the rulemaking process,
DOE conducts an energy use analysis to
identify how equipment is used by
consumers, and thereby determine the
energy savings potential of energy
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efficiency improvements. The energy
use analysis is meant to represent the
energy consumption of a given product
or equipment when used in the field. In
addition to the rated nominal full-load
efficiency as determined by the DOE test
procedure, DOE uses information
related to motor annual operating hours,
motor operating load, and part-load
efficiency to characterize energy
consumption in the field.
In the May 2014 Final Rule, DOE
determined the annual energy
consumption of electric motors by
multiplying the power consumed by the
electric motor while in operation by the
annual hours of operation in various
sectors and applications. The power
consumed in operation was established
as a function of the motor’s load and of
the part-load efficiency of electric
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25
25
24
23
0.75
0.75
1.5
motors as characterized in the
engineering analysis. DOE also included
a sensitivity analysis to analyze the
impacts of varying nominal speeds
across efficiency levels to account for
the energy use impacts of having more
efficient motors potentially run at
slightly higher speeds.7 DOE used data
referenced in an Easton Consultants
report to establish the share of electric
motors by sector (commercial, industrial
and agriculture).8 For the industrial
sector, DOE derived the share of each
motor application, the distributions of
operating hours and load using data
7 A more efficient motor can have less slip than
a less efficient motor, an attribute that can result in
a higher operating speed and a potential
overloading of the motor.
8 Easton Consultants, I. (2000), Variable
Frequency Drive. Retrieved February 9, 2011, from
https://neea.org/research/reports/E00–054.pdf.
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from field surveys 9 and other sources.10
For fire pumps, DOE assumed a uniform
distribution of operating hours between
0.5 hours and up to 6 hours.
Issue F.1 DOE seeks input on data
sources to help characterize the
variability in annual energy
consumption for electric motors.
Specifically, DOE is requesting data and
information (by application and sector)
related to: (1) The distribution of
operating hours; (2) the distribution of
motor average annual loads; and (3)
applicable load profiles (i.e., percentage
of annual operating hours spent at
specified load points), including the
distribution of those profiles.
G. Life-Cycle Cost and Payback Period
Analysis
DOE conducts the LCC and payback
period (‘‘PBP’’) analysis to evaluate the
economic effects of potential energy
conservation standards for electric
motors on individual customers. For
any given efficiency level, DOE
measures the PBP and the change in
LCC relative to an estimated baseline
level. The LCC is the total customer
expense over the life of the equipment,
consisting of purchase, installation, and
operating costs (expenses for energy use,
maintenance, and repair). Inputs to the
calculation of total installed cost
include the cost of the equipment—
which includes MSPs, distribution
channel markups, and sales taxes—and
installation costs. Inputs to the
calculation of operating expenses
include annual energy consumption,
energy prices and price projections,
repair and maintenance costs,
equipment lifetimes, discount rates, and
the year that compliance with new and
amended standards is required. In this
section, DOE discusses specific inputs
9 Database of motor nameplate and field
measurement data compiled by the Washington
State University Extension Energy Program
(‘‘WSU’’) and Applied Proactive Technologies
(‘‘APT’’) under contract with the New York State
Energy Research and Development Authority
(‘‘NYSERDA’’). 2011. This database is composed of
information gathered by WSU and APT during 123
industrial motor surveys or assessments: 11 motor
assessments were conducted between 2005 and
2011 and occurred in industrial plants; 112
industrial motor surveys were conducted between
2005 and 2011 and were funded by NYSERDA and
conducted in New York State. See also Strategic
Energy Group (January, 2008), Northwest Industrial
Motor Database Summary. Regional Technical
Forum. Available at https://rtf.nwcouncil.org/
subcommittees/osumotor/Default.htm
10 U.S. Department of Agriculture (February
2010), 2007 Census of Agriculture Farm and Ranch
Irrigation Survey, from https://
www.agcensus.usda.gov/Publications/2007/Online_
Highlights/Farm_and_Ranch_Irrigation_Survey/
index.php. See also Gallaher, M., Delhotal, K., &
Petrusa, J. (2009), Estimating the potential CO2
mitigation from agricultural energy efficiency in the
United States, Energy Efficiency (2), 207–220.
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to the LCC and PBP analysis for which
it requests comment and feedback.
1. Installation, Repair and Maintenance
Costs
In the May 2014 Final Rule, DOE
reviewed motor installation cost data
from RS Means Electrical Cost Data
2013 which showed a variation in
installation costs by horsepower (for
three-phase electric motors), but not by
efficiency. Therefore, DOE assumed
there was no variation in installation
costs between a baseline efficiency
electric motor and a higher efficiency
electric motor. 79 FR 30934, 30978. DOE
reviewed repair and maintenance cost
data from Vaughen’s Price Publishing
Company,11 which publishes an
industry reference guide on motor repair
and maintenance pricing. The price of
replacing bearings, which is the most
common maintenance practice, was
found to be the same at all efficiency
levels. Therefore, DOE did not consider
variations in maintenance costs by
efficiency levels for electric motors in
its analysis. DOE accounted for the
differences in repair costs of a higher
efficiency motor compared to a baseline
efficiency motor.12 Based on data from
Vaughen’s, DOE derived a model to
estimate repair costs by horsepower,
enclosure and pole, for each efficiency
level. As part of a potential energy
conservation standards rulemaking,
should one be conducted, DOE would
review available motor installation,
maintenance and repair cost
information and update these inputs as
appropriate.
Issue G.1 DOE requests feedback and
data on whether installation and
maintenance costs at higher efficiency
levels differ in comparison to the
baseline installation and maintenance
costs for any of the specific technology
options listed in Table II.2. To the
extent that these costs differ, DOE seeks
supporting data and the reasons for
those differences.
Issue G.2 DOE requests information
and data on the frequency of repair and
repair costs by equipment class for the
technology options listed in Table II.2.
While DOE is interested in information
regarding each of the listed technology
options, DOE is also interested in
whether consumers simply replace the
equipment when it fails as opposed to
repairing it.
11 Vaughen’s (2011, 2013), Vaughen’s Motor &
Pump Repair Price Guide, 2011, 2013 Edition.
https://www.vaughens.com/.
12 DOE considered a repair as including a rewind
and reconditioning of the motor.
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2. Lifetime
The equipment lifetime is the age at
which given equipment is retired from
service. In the May 2014 Final Rule,
DOE estimated the mechanical lifetime
of electric motors in hours (i.e., the total
number of hours an electric motor
operates throughout its lifetime),
depending on its horsepower size and
sector of application. DOE then
developed Weibull distributions of
mechanical lifetimes. The lifetime in
years for a sampled electric motor was
then calculated by dividing the sampled
mechanical lifetime by the sampled
annual operating hours of the electric
motor.
In the May 2014 Final Rule, DOE
established sector-specific motor
lifetime estimates to account for
differences in maintenance practices
and field usage conditions. DOE
consulted a subject matter expert to
obtain lifetime information for the
industrial sector. For the agricultural
and commercial sector, DOE referred to
published average lifetimes cited in
previous publications.13 See Chapter 8
of the May 2014 Final Rule TSD for
further discussion of the lifetime
estimate.
Issue G.3 DOE seeks data and input
on the appropriate equipment lifetimes
for electric motors both in years and by
sector and in lifetime mechanical hours
that DOE should apply when
performing its analysis.
3. Efficiency Distribution in the No-New
Standards Case
To accurately estimate the share of
consumers that would be affected by a
potential energy conservation standard
at a particular efficiency level, DOE’s
LCC analysis considers the projected
distribution (market shares) of
equipment efficiencies in the no-newstandards case (i.e., the case without
amended or new energy conservation
standards) in the compliance year.
In the May 2014 Final Rule, DOE used
the number of models meeting the
requirements of each efficiency level
from six major manufacturers and one
distributor’s catalog data to develop the
‘‘no new standards’’ case efficiency
distributions in the base year (2012).
The distribution was estimated
separately for each equipment class
group and horsepower range. Beyond
2012, for NEMA Design A and B motors,
13 Nadel, Steven et al. (2002), Energy Efficient
Motor Systems: A Handbook on Technology,
Program, and Policy Opportunities, American
Council for an Energy-Efficient Economy,
Washington, DC. See also Gallaher, M., Delhotal, K.,
& Petrusa, J. (2009), Estimating the potential CO2
mitigation from agricultural energy efficiency in the
United States, Energy Efficiency (2), 207–220.
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DOE assumed the efficiency
distributions varied over time based on
historical data 14 for the market
penetration of more efficient motors. For
other equipment class groups, DOE did
not find sufficient data to develop
efficiency trends for them—and as a
result, DOE kept the base case efficiency
distributions in the compliance year
equal to 2012 levels.
Issue G.4 DOE seeks data and input
on the appropriate efficiency
distribution in the no-new standards
case for electric motors.
H. Shipments
DOE develops shipments forecasts of
electric motors to calculate the national
impacts of potential amended energy
conservation standards on energy
consumption, net present value
(‘‘NPV’’), and future manufacturer cash
flows. DOE shipments projections are
based on available historical data
broken out by equipment class,
horsepower, and efficiency. Current
sales estimates allow for a more accurate
model that captures recent trends in the
market.
In the May 2014 Final Rule, DOE’s
shipments projection assumed that
electric motor sales are driven by
machinery production growth for
equipment, including motors. DOE
estimated that growth rates for total
motor shipments correlate to growth
rates in fixed investment in equipment
and structures including motors, as
provided by the U.S. Bureau of
Economic Analysis.15 The base year
market distributions were maintained
over the 30-year analysis period. See
Chapter 9 of the 2014 May Final Rule
TSD for further discussion of the prior
shipments analysis. DOE may consider
using a similar approach if it undertakes
an energy conservation standards
rulemaking.
Issue H.1 DOE requests 2019 annual
sales data (or the most recent year
available) —i.e., number of shipments—
for electric motors by equipment class.
If disaggregated data of annual sales are
not available at the equipment class
level, DOE requests more aggregated
data of annual sales at the equipment
class group level.
14 Robert Boteler, USA Motor Update 2009,
Energy Efficient Motor Driven Systems Conference
2009, Proceedings of the 6th International
Conference eemods ’09—Energy Efficiency in Motor
Driven Systems, Nantes, FRANCE, 14–17
September 2009 (Volume 1) . Available at: https://
ec.europa.eu/jrc/en/publication/books/proceedings6th-international-conference-eemods-09-energyefficiency-motor-driven-systems-nantes.
15 Bureau of Economic Analysis (March 01, 2012),
Private Fixed Investment in Equipment and
Software by Type and Private Fixed Investment in
Structures by Type (Available at: https://
www.bea.gov/iTable/iTable.cfm?ReqID=12&step=1).
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Issue H.2 DOE requests 2019 data (or
the most recent year available) on the
fraction of sales in the industrial,
agriculture, and commercial sectors for
electric motors by equipment class
group.
Issue H.3 DOE requests information
on the rate at which annual sales (i.e.,
number of shipments) of electric motors
is expected to change in the next 5–10
years. If possible, DOE requests this
information by equipment class. If
disaggregated data of annual sales are
not available at the equipment class
level, DOE requests more aggregated
data of annual sales at the equipment
class group level.
Issue H.4 DOE requests data and
information on any trends in the motor
market that could be used to forecast
expected trends in market share by
efficiency levels for each equipment
class. If disaggregated data are not
available at the equipment class level,
DOE requests aggregated data at the
equipment class group level.
I. Manufacturer Impact Analysis
The purpose of the manufacturer
impact analysis (‘‘MIA’’) is to estimate
the financial impact of amended energy
conservation standards on
manufacturers of electric motors, and to
evaluate the potential impact of such
standards on direct employment and
manufacturing capacity. The MIA
includes both quantitative and
qualitative aspects. The quantitative
part of the MIA primarily relies on the
Government Regulatory Impact Model
(‘‘GRIM’’), an industry cash-flow model
adapted for electric motors included in
this analysis, with the key output of
industry net present value (‘‘INPV’’).
The qualitative part of the MIA
addresses the potential impacts of
energy conservation standards on direct
employment and manufacturing
capacity, as well as factors such as
product characteristics, impacts on
particular subgroups of firms, industry
competition, and important market and
product trends.
As part of the MIA, DOE intends to
analyze impacts of amended energy
conservation standards on subgroups of
manufacturers of the covered
equipment, including small business
manufacturers. DOE uses the Small
Business Administration’s (‘‘SBA’’)
small business size standards to
determine whether manufacturers
qualify as small businesses, which are
listed by the applicable North American
Industry Classification System
(‘‘NAICS’’) code.16 Manufacturing of
16 Available online at https://www.sba.gov/
document/support-table-size-standards.
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consumer electric motors is classified
under NAICS 335312, ‘‘Motor and
Generator Manufacturing’’ and the SBA
sets a threshold of 1,250 employees or
less for a domestic entity to be
considered as a small business. This
employee threshold includes all
employees in a business’ parent
company and any other subsidiaries.
One aspect of assessing manufacturer
burden involves examining the
cumulative impact of multiple DOE
standards and the product-specific
regulatory actions of other Federal
agencies that affect the manufacturers of
a covered product or equipment. While
any one regulation may not impose a
significant burden on manufacturers,
the combined effects of several existing
or impending regulations may have
serious consequences for some
manufacturers, groups of manufacturers,
or an entire industry. Assessing the
impact of a single regulation may
overlook this cumulative regulatory
burden. In addition to energy
conservation standards, other
regulations can significantly affect
manufacturers’ financial operations.
Multiple regulations affecting the same
manufacturer can strain profits and lead
companies to abandon product lines or
markets with lower expected future
returns than competing products. For
these reasons, DOE conducts an analysis
of cumulative regulatory burden as part
of its rulemakings pertaining to
appliance efficiency.
Issue I.1 To the extent feasible, DOE
seeks the names and contact
information of any domestic or foreignbased manufacturers that distribute
electric motors in the United States.
Issue I.2 DOE identified small
businesses as a subgroup of
manufacturers that could be
disproportionally impacted by amended
energy conservation standards. DOE
requests the names and contact
information of small business
manufacturers, as defined by the SBA’s
size threshold, of electric motors that
distribute equipment in the United
States. In addition, DOE requests
comment on any other manufacturer
subgroups that could be
disproportionally impacted by amended
energy conservation standards. DOE
requests feedback on any potential
approaches that could be considered to
address adverse impacts on
manufacturers, including small
businesses.
Issue I.3 DOE requests information
regarding the cumulative regulatory
burden impacts on manufacturers of
electric motors associated with (1) other
DOE standards applying to different
products that these manufacturers may
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also make and (2) product-specific
regulatory actions of other Federal
agencies. DOE also requests comment
on its methodology for evaluating
cumulative regulatory burden and
whether there are any flexibilities it can
(and should) consider that would
reduce this burden while remaining
consistent with the requirements of
EPCA.
J. Other Energy Conservation Standards
Topics
1. Market Failures
In the field of economics, a market
failure is a situation in which the
market outcome does not maximize
societal welfare. Such an outcome
would result in unrealized potential
welfare. DOE welcomes comment on
any aspect of market failures, especially
those in the context of amended energy
conservation standards for electric
motors.
2. Emerging Smart Technology Market
DOE published an RFI on the
emerging smart technology appliance
and equipment market. 83 FR 46886
(Sept. 17, 2018). In that RFI, DOE sought
information to better understand market
trends and issues in the emerging
market for appliances and commercial
equipment that incorporate smart
technology. DOE’s intent in issuing the
RFI was to ensure that DOE did not
inadvertently impede such innovation
in fulfilling its statutory obligations in
setting efficiency standards for covered
products and equipment. DOE seeks
comments, data and information on the
issues presented in the RFI as they may
be applicable to energy conservation
standards for electric motors.
3. Other Issues
Additionally, DOE welcomes
comments on other issues relevant to
the conduct of this rulemaking that may
not specifically be identified in this
document. In particular, DOE notes that
under Executive Order 13771,
‘‘Reducing Regulation and Controlling
Regulatory Costs,’’ Executive Branch
agencies such as DOE are directed to
manage the costs associated with the
imposition of expenditures required to
comply with Federal regulations. See 82
FR 9339 (Feb. 3, 2017). Consistent with
that Executive Order, DOE encourages
the public to provide input on measures
DOE could take to lower the cost of its
energy conservation standards
rulemakings, recordkeeping and
reporting requirements, and compliance
and certification requirements
applicable to electric motors while
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remaining consistent with the
requirements of EPCA.
III. Submission of Comments
DOE invites all interested parties to
submit in writing by the date specified
previously in the DATES section of this
document, comments and information
on matters addressed in this document
and on other matters relevant to DOE’s
consideration of amended energy
conservations standards for electric
motors. After the close of the comment
period, DOE will review the public
comments received and may begin
collecting data and conducting the
analyses discussed in this document.
Submitting comments via https://
www.regulations.gov. The https://
www.regulations.gov web page requires
you to provide your name and contact
information. Your contact information
will be viewable to DOE Building
Technologies Office staff only. Your
contact information will not be publicly
viewable except for your first and last
names, organization name (if any), and
submitter representative name (if any).
If your comment is not processed
properly because of technical
difficulties, DOE will use this
information to contact you. If DOE
cannot read your comment due to
technical difficulties and cannot contact
you for clarification, DOE may not be
able to consider your comment.
However, your contact information
will be publicly viewable if you include
it in the comment or in any documents
attached to your comment. Any
information that you do not want to be
publicly viewable should not be
included in your comment, nor in any
document attached to your comment.
Persons viewing comments will see only
first and last names, organization
names, correspondence containing
comments, and any documents
submitted with the comments.
Do not submit to https://
www.regulations.gov information for
which disclosure is restricted by statute,
such as trade secrets and commercial or
financial information (hereinafter
referred to as Confidential Business
Information (‘‘CBI’’)). Comments
submitted through https://
www.regulations.gov cannot be claimed
as CBI. Comments received through the
website will waive any CBI claims for
the information submitted. For
information on submitting CBI, see the
Confidential Business Information
section.
DOE processes submissions made
through https://www.regulations.gov
before posting. Normally, comments
will be posted within a few days of
being submitted. However, if large
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volumes of comments are being
processed simultaneously, your
comment may not be viewable for up to
several weeks. Please keep the comment
tracking number that
www.regulations.gov provides after you
have successfully uploaded your
comment.
Submitting comments via email, hand
delivery/courier, or postal mail.
Comments and documents submitted
via email, hand delivery/courier, or
postal mail also will be posted to https://
www.regulations.gov. If you do not want
your personal contact information to be
publicly viewable, do not include it in
your comment or any accompanying
documents. Instead, provide your
contact information on a cover letter.
Include your first and last names, email
address, telephone number, and
optional mailing address. The cover
letter will not be publicly viewable as
long as it does not include any
comments.
Include contact information each time
you submit comments, data, documents,
and other information to DOE. If you
submit via postal mail or hand delivery/
courier, please provide all items on a
CD, if feasible. It is not necessary to
submit printed copies. No telefacsimiles
(faxes) will be accepted.
Comments, data, and other
information submitted to DOE
electronically should be provided in
PDF (preferred), Microsoft Word or
Excel, WordPerfect, or text (ASCII) file
format. Provide documents that are not
secured, written in English and free of
any defects or viruses. Documents
should not contain special characters or
any form of encryption and, if possible,
they should carry the electronic
signature of the author.
Campaign form letters. Please submit
campaign form letters by the originating
organization in batches of between 50 to
500 form letters per PDF or as one form
letter with a list of supporters’ names
compiled into one or more PDFs. This
reduces comment processing and
posting time.
Confidential Business Information.
According to 10 CFR 1004.11, any
person submitting information that he
or she believes to be confidential and
exempt by law from public disclosure
should submit via email, postal mail, or
hand delivery/courier two well-marked
copies: One copy of the document
marked confidential including all the
information believed to be confidential,
and one copy of the document marked
‘‘non-confidential’’ with the information
believed to be confidential deleted.
Submit these documents via email or on
a CD, if feasible. DOE will make its own
determination about the confidential
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status of the information and treat it
according to its determination.
It is DOE’s policy that all comments
may be included in the public docket,
without change and as received,
including any personal information
provided in the comments (except
information deemed to be exempt from
public disclosure).
DOE considers public participation to
be a very important part of the process
for developing energy conservation
standards. DOE actively encourages the
participation and interaction of the
public during the comment period in
each stage of the rulemaking process.
Interactions with and between members
of the public provide a balanced
discussion of the issues and assist DOE
in the rulemaking process.
Anyone who wishes to be added to
the DOE mailing list to receive future
notices and information about this
process or would like to request a public
meeting should contact Appliance and
Equipment Standards Program staff at
(202) 287–1445 or via email at
ApplianceStandardsQuestions@
ee.doe.gov.
Signing Authority
This document of the Department of
Energy was signed on March 10, 2020,
by Alexander N. Fitzsimmons, Deputy
Assistant Secretary for Energy
Efficiency, Energy Efficiency and
Renewable Energy, pursuant to
delegated authority from the Secretary
of Energy. That document with the
original signature and date is
maintained by DOE. For administrative
purposes only, and in compliance with
requirements of the Office of the Federal
Register, the undersigned DOE Federal
Register Liaison Officer has been
authorized to sign and submit the
document in electronic format for
publication, as an official document of
the Department of Energy. This
administrative process in no way alters
the legal effect of this document upon
publication in the Federal Register.
Signed in Washington, DC, on May 6, 2020.
Treena V. Garrett,
Federal Register Liaison Officer, U.S.
Department of Energy.
[FR Doc. 2020–09989 Filed 5–20–20; 8:45 am]
BILLING CODE 6450–01–P
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BUREAU OF CONSUMER FINANCIAL
PROTECTION
12 CFR Part 1006
[Docket No. CFPB–2020–0010]
RIN 3170–AA41
Debt Collection Practices (Regulation
F); Extension of Comment Period
Bureau of Consumer Financial
Protection.
ACTION: Supplemental notice of
proposed rulemaking; extension of
comment period.
AGENCY:
On March 3, 2020, the Bureau
of Consumer Financial Protection
(Bureau) published in the Federal
Register a Supplemental Notice of
Proposed Rulemaking (SNPRM)
requesting comment on the Bureau’s
proposal to amend Regulation F, which
implements the Fair Debt Collection
Practices Act (FDCPA), to require debt
collectors to make certain disclosures
when collecting time-barred debts. The
SNPRM provided a 60-day comment
period that was set to close on May 4,
2020. In a document published in the
Federal Register on March 27, 2020, the
Bureau extended the comment period
until June 5, 2020. To allow interested
persons more time to consider and
submit their comments, the Bureau has
determined that a further extension of
the comment period until August 4,
2020, is appropriate.
DATES: The comment period for the debt
collection SNPRM published March 3,
2020, at 85 FR 12672, is extended.
Responses to the SNPRM must now be
received on or before August 4, 2020.
ADDRESSES: You may submit comments,
identified by Docket No. CFPB–2020–
0010 or RIN 3170–AA41, by any of the
following methods:
• Federal eRulemaking Portal: https://
www.regulations.gov. Follow the
instructions for submitting comments.
• Email: 2020-NPRM-DebtCollection@
cfpb.gov. Include Docket No. CFPB–
2020–0010 or RIN 3170–AA41 in the
subject line of the email.
• Mail/Hand Delivery/Courier:
Comment Intake, Bureau of Consumer
Financial Protection, 1700 G Street NW,
Washington, DC 20552. Please note that
due to circumstances associated with
the COVID-19 pandemic, the Bureau
discourages the submission of
comments by mail, hand delivery, or
courier.
Instructions: The Bureau encourages
the early submission of comments. All
submissions should include the agency
name and docket number or Regulatory
Information Number (RIN) for this
SUMMARY:
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rulemaking. Because paper mail in the
Washington, DC area and at the Bureau
is subject to delay, and in light of
difficulties associated with mail and
hand deliveries during the COVID–19
pandemic, commenters are encouraged
to submit comments electronically. In
general, all comments received will be
posted without change to https://
www.regulations.gov. In addition, once
the CFPB’s headquarters reopens,
comments will be available for public
inspection and copying at 1700 G Street
NW, Washington, DC 20552, on official
business days between the hours of 10
a.m. and 5 p.m. Eastern Time. At that
time, you can make an appointment to
inspect the documents by telephoning
202–435–9169.
All comments, including attachments
and other supporting materials, will
become part of the public record and
subject to public disclosure. Proprietary
or sensitive personal information, such
as account numbers, Social Security
numbers, or names of other individuals,
should not be included. Comments will
not be edited to remove any identifying
or contact information.
FOR FURTHER INFORMATION CONTACT: Seth
Caffrey or Kristin McPartland, Senior
Counsels, Office of Regulations, at 202–
435–7700. If you require this document
in an alternative electronic format,
please contact CFPB_accessibility@
cfpb.gov.
SUPPLEMENTARY INFORMATION: On
February 21, 2020, the Bureau issued an
SNPRM proposing to amend Regulation
F, 12 CFR part 1006, to prescribe
Federal rules governing the activities of
debt collectors, as that term is defined
in the FDCPA. The SNPRM was
published in the Federal Register on
March 3, 2020.1 The SNPRM proposed
to require debt collectors to make
certain disclosures when collecting
time-barred debts.
The SNPRM provided a 60-day public
comment period that was set to close on
May 4, 2020. In light of the challenges
posed by the COVID–19 pandemic, and
in response to requests from
stakeholders to give interested parties
more time to conduct outreach to
relevant constituencies and to properly
address the many questions presented
in the SNPRM, the Bureau extended the
comment period until June 5, 2020.2
Since extending the comment period,
the Bureau has received requests from a
consumer advocacy group, a debt
collection trade association, and three
State Attorneys General to extend the
comment period for an additional 601 85
2 85
FR 12672 (Mar. 3, 2020).
FR 17299 (Mar. 27, 2020).
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Agencies
[Federal Register Volume 85, Number 99 (Thursday, May 21, 2020)]
[Proposed Rules]
[Pages 30878-30890]
From the Federal Register Online via the Government Publishing Office [www.gpo.gov]
[FR Doc No: 2020-09989]
-----------------------------------------------------------------------
DEPARTMENT OF ENERGY
10 CFR Part 431
[EERE-2020-BT-STD-0007]
RIN 1904-AE63
Energy Conservation Program: Energy Conservation Standards for
Electric Motors
AGENCY: Office of Energy Efficiency and Renewable Energy, Department of
Energy.
ACTION: Request for information.
-----------------------------------------------------------------------
SUMMARY: The U.S. Department of Energy (``DOE'') is initiating an
effort to determine whether to amend the current energy conservation
standards for electric motors. DOE must review these standards at least
once every six years and either propose new standards for electric
motors or a notice of determination that the existing standards do not
need amending. DOE is soliciting information from the public to help
determine whether amending the current electric motor standards would
produce significant energy savings while being technologically feasible
and cost effective. Accordingly, DOE seeks information regarding any
technological or market changes since the most recent standards update
that would justify a new rulemaking to increase the stringency of the
current standards consistent with these factors. DOE welcomes written
comments from the public on any subject within the scope of this
document (including those topics not specifically raised), as well as
the submission of data and other relevant information.
DATES: Written comments and information will be accepted on or before
June 22, 2020.
ADDRESSES: Interested persons are encouraged to submit comments using
the Federal eRulemaking Portal at https://www.regulations.gov. Follow
the instructions for submitting comments. Alternatively, interested
persons may submit comments, identified by docket number EERE-2020-BT-
STD-0007, by any of the following methods:
1. Federal eRulemaking Portal: https://www.regulations.gov. Follow
the instructions for submitting comments.
2. Email: [email protected] Include the docket
number EERE-2020-BT-STD-0007 in the subject line of the message.
3. Postal Mail: Appliance and Equipment Standards Program, U.S.
Department of Energy, Building Technologies Office, Mailstop EE-5B,
1000 Independence Avenue SW, Washington, DC 20585-0121. Telephone:
(202) 287-1445. If possible, please submit all items on a compact disc
(``CD''), in which case it is not necessary to include printed copies.
4. Hand Delivery/Courier: Appliance and Equipment Standards
Program, U.S. Department of Energy, Building Technologies Office, 950
L'Enfant Plaza SW, 6th Floor, Washington, DC 20024. Telephone: (202)
287-1445. If possible, please submit all items on a CD, in which case
it is not necessary to include printed copies.
No telefacsimilies (``faxes'') will be accepted. For detailed
instructions on submitting comments and additional information on this
process, see section III of this document.
Docket: The docket for this activity, which includes Federal
Register notices, comments, and other supporting documents/materials,
is available for review at https://www.regulations.gov. All documents in
the docket are listed in the https://www.regulations.gov index. However,
some documents listed in the index, such as those containing
information that is exempt from public disclosure, may not be publicly
available.
The docket web page can be found at https://www.regulations.gov/#!docketDetail;D=EERE-2020-BT-STD-0007. The docket web page contains
instructions on how to access all documents, including public comments,
in the docket. See section III for information on how to submit
comments through https://www.regulations.gov.
FOR FURTHER INFORMATION CONTACT: Jeremy Dommu, U.S. Department of
Energy, Office of Energy Efficiency and Renewable Energy, Building
Technologies Office, EE-5B, 1000 Independence Avenue SW, Washington, DC
20585-0121. Telephone: (202) 586-9870. Email:
[email protected].
Michael Kido, U.S. Department of Energy, Office of the General
Counsel, GC-33, 1000 Independence Avenue SW, Washington, DC 20585-0121.
Telephone: (202) 586-8145. Email: [email protected].
For further information on how to submit a comment or review other
public comments and the docket contact the Appliance and Equipment
Standards Program staff at (202) 287-1445 or by email:
[email protected].
SUPPLEMENTARY INFORMATION:
Table of Contents
I. Introduction
A. Authority and Background
B. Rulemaking Process
II. Request for Information and Comments
A. Equipment Covered by This Process
B. Market and Technology Assessment
1. Equipment Class Groups and Equipment Classes
2. Technology Assessment
C. Screening Analysis
D. Engineering Analysis
1. Baseline Efficiency Levels
2. Maximum Available and Maximum Technologically Feasible Levels
3. Manufacturer Production Costs and Manufacturing Selling Price
E. Distribution Channels
F. Energy Use Analysis
G. Life-Cycle Cost and Payback Period Analysis
H. Shipments
I. Manufacturer Impact Analysis
J. Other Energy Conservation Standards Topics
1. Market Failures
2. Emerging Smart Technology Market
3. Other Issues
III. Submission of Comments
I. Introduction
A. Authority and Background
The Energy Policy and Conservation Act, as amended (``EPCA''),\1\
among other things, authorizes DOE to regulate the energy efficiency of
a number of consumer products and certain
[[Page 30879]]
industrial equipment. (42 U.S.C. 6291-6317) Title III, Part C \2\ of
EPCA, added by Public Law 95-619, Title IV, section 441(a) (42 U.S.C.
6311-6317, as codified), established the Energy Conservation Program
for Certain Industrial Equipment, which sets forth a variety of
provisions designed to improve the energy efficiency of certain types
of industrial equipment, including electric motors, the subject of this
RFI. (42 U.S.C. 6311(1)(A)) The Energy Policy Act of 1992 (``EPACT
1992'') (Pub. L. 102-486 (October 24, 1992)) further amended EPCA by
establishing energy conservation standards and test procedures for
certain commercial and industrial electric motors that are manufactured
alone or as a component of another piece of equipment. In December
2007, Congress enacted the Energy Independence and Security Act of 2007
(``EISA 2007'') (Pub. L. 110-140). Section 313(b)(1) of EISA 2007
updated the energy conservation standards for those electric motors
already covered by EPCA and established energy conservation standards
for a larger scope of motors not previously covered by standards. (42
U.S.C. 6313(b)(2)) EISA 2007 also revised certain statutory definitions
related to electric motors. See EISA 2007, sec. 313 (amending statutory
definitions related to electric motors at 42 U.S.C. 6311(13))
---------------------------------------------------------------------------
\1\ All references to EPCA in this document refer to the statute
as amended through America's Water Infrastructure Act of 2018,
Public Law 115-270 (October 23, 2018).
\2\ For editorial reasons, upon codification in the U.S. Code,
Part C was redesignated Part A-1.
---------------------------------------------------------------------------
The energy conservation program under EPCA consists essentially of
four parts: (1) Testing, (2) labeling, (3) Federal energy conservation
standards, and (4) certification and enforcement procedures. Relevant
provisions of EPCA include definitions (42 U.S.C. 6311), energy
conservation standards (42 U.S.C. 6313), test procedures (42 U.S.C.
6314), labeling provisions (42 U.S.C. 6315), and the authority to
require information and reports from manufacturers (42 U.S.C. 6316).
Federal energy efficiency requirements for covered equipment
established under EPCA generally supersede State laws and regulations
concerning energy conservation testing, labeling, and standards. (42
U.S.C. 6316(a) and (b); 42 U.S.C. 6297(a)-(c)) DOE may, however, grant
waivers of Federal preemption for particular State laws or regulations,
in accordance with the procedures and other provisions set forth under
EPCA. (See 42 U.S.C. 6316(a) and 42 U.S.C. 6297(d))
On October 5, 1999, DOE published a final rule to codify the EPACT
1992 electric motor requirements. 64 FR 54114. After EISA 2007's
enactment, DOE updated, among other things, the corresponding electric
motor regulations at 10 CFR part 431 by incorporating the new
definitions and energy conservation standards that the law established.
See 74 FR 12058 (March 23, 2009) (codifying various amendments enacted
by Congress through EISA, including the adoption of specific energy
conservation standards for certain classes of electric motors). DOE
subsequently proposed new test procedures for small electric motors,\3\
see 73 FR 78220 (December 22, 2008), and later finalized key provisions
related to small electric motor testing. See 74 FR 32059 (July 7,
2009). Further updates to the test procedures for electric motors and
small electric motors followed when DOE issued a rule that primarily
focused on updating various definitions and incorporations by reference
related to the current test procedure. See 77 FR 26608 (May 4, 2012).
That rule defined the term ``electric motor'' to account for EISA
2007's removal of the previous statutory definition of ``electric
motor.'' DOE also clarified definitions related to those motors that
EISA 2007 laid out as part of EPCA's statutory framework, including
motor types that DOE had not previously regulated. See generally, 77 FR
26608, 26613-26619. DOE also published a new test procedure on December
13, 2013, that further refined various electric motor definitions and
added certain definitions and test procedure preparatory steps to
address a wider variety of electric motor types than are regulated,
including those electric motors that are largely considered to be
special-or definite-purpose motors. 78 FR 75962. On May 29, 2014, DOE
published a final rule adopting new and amended energy conservation
standards for electric motors that applied the standards to a wider
scope of electric motors, required regulated motors, with the exception
of fire pump electric motors, to satisfy the efficiency levels
(``ELs'') prescribed in Table 12-12 of National Electrical
Manufacturers Association (``NEMA'') Standards Publication MG 1-2011,
``Motors and Generators,'' and retained the standards for fire pump
motors. 79 FR 30934 (May 2014 Final Rule'').
---------------------------------------------------------------------------
\3\ ``Small electric motors'' are addressed separately from
``electric motors'' in 10 CFR part 431 subpart X.
---------------------------------------------------------------------------
DOE must also periodically evaluate the energy conservation
standards for each type of covered equipment, including those at issue
here, after the issuance of any final rule establishing or amending a
standard. See 42 U.S.C. 6316(a) and 42 U.S.C. 6295(m)(1). In doing so,
DOE must issue (and have published) either a notice of determination
that the standards do not need to be amended or a proposal that
includes new proposed energy conservation standards (proceeding to a
final rule, as appropriate). (42 U.S.C. 6316(a); 42 U.S.C. 6295(m)(1))
In making a determination that the standards do not need to be amended,
DOE must evaluate whether amended standards (1) will result in
significant conservation of energy, (2) are technologically feasible,
and (3) are cost effective as described under 42 U.S.C.
6295(o)(2)(B)(i)(II). (42 U.S.C. 6316(a); 42 U.S.C. 6295(m)(1)(A); 42
U.S.C. 6295(n)(2)) Under 42 U.S.C. 6295(o)(2)(B)(i)(II), DOE must
determine whether the benefits of a standard exceed its burdens by, to
the greatest extent practicable, considering the savings in operating
costs throughout the estimated average life of the covered product in
the type (or class) compared to any increase in the price of, or in the
initial charges for, or maintenance expenses of, the covered products
which are likely to result from the imposition of the standard. If DOE
decides not to amend a standard based on the statutory criteria, not
later than 3 years after that determination DOE must issue (and submit
for publication) either a determination that the standards do not need
to be amended or propose amended energy conservation standards
(proceeding to a final rule, as appropriate). (42 U.S.C. 6316(a); 42
U.S.C. 6295(m)(3)(B)) DOE must make the analysis on which a
determination is based publicly available and provide an opportunity
for written comment. (42 U.S.C. 6316(a); 42 U.S.C. 6295(m)(2))
In proposing new standards, DOE must evaluate that proposal against
the criteria of 42 U.S.C. 6295(o), as described in the following
section, and follow the rulemaking procedures set out in 42 U.S.C.
6295(p). (42 U.S.C. 6316(a); 42 U.S.C. 6295(m)(1)(B) If DOE decides to
amend the standard based on the statutory criteria, DOE must publish a
final rule not later than two years after energy conservation standards
are proposed. (42 U.S.C. 6316(a); 42 U.S.C. 6295(m)(3)(A))
DOE is publishing this RFI to collect data and information to
inform its decision consistent with its obligations under EPCA.
B. Rulemaking Process
DOE must follow specific statutory criteria when prescribing new or
amended standards for covered equipment. EPCA generally requires that
any new or amended energy conservation standard prescribed by the
[[Page 30880]]
Secretary be designed to achieve the maximum improvement in energy or
water efficiency that is technologically feasible and economically
justified. (42 U.S.C. 6316(a); 42 U.S.C. 6295(o)(2)(A)) To determine
whether a standard is economically justified, EPCA requires that DOE
determine whether the benefits of the standard exceed its burdens by
considering, to the greatest extent practicable, the following seven
factors:
(1) The economic impact of the standard on the manufacturers and
consumers of the affected products;
(2) The savings in operating costs throughout the estimated average
life of the product compared to any increases in the initial cost, or
maintenance expenses;
(3) The total projected amount of energy and water (if applicable)
savings likely to result directly from the standard;
(4) Any lessening of the utility or the performance of the products
likely to result from the standard;
(5) The impact of any lessening of competition, as determined in
writing by the Attorney General, that is likely to result from the
standard;
(6) The need for national energy and water conservation; and
(7) Other factors the Secretary of Energy (``Secretary'') considers
relevant.
(42 U.S.C. 6316(a); 42 U.S.C. 6295(o)(2)(B)(i)(I)-(VII))
DOE fulfills these and other applicable requirements by conducting
a series of analyses throughout the rulemaking process. Table I.1 shows
the individual analyses that are performed to satisfy each of the
requirements within EPCA.
Table I.1--EPCA Requirements and Corresponding DOE Analysis
------------------------------------------------------------------------
EPCA requirement Corresponding DOE analysis
------------------------------------------------------------------------
Significant Energy Savings.............. Shipments Analysis
National Impact
Analysis
Energy and Water Use
Determination
Technological Feasibility............... Market and Technology
Assessment
Screening Analysis
Engineering Analysis
Economic Justification: ..............................
1. Economic impact on manufacturers Manufacturer Impact
and consumers. Analysis
Life-Cycle Cost and
Payback Period Analysis
Life-Cycle Cost
Subgroup Analysis
Shipments Analysis
2. Lifetime operating cost savings Markups for Product
compared to increased cost for the Price Determination
product.
Energy and Water Use
Determination
Life-Cycle Cost and
Payback Period Analysis
3. Total projected energy savings... Shipments Analysis
National Impact
Analysis
4. Impact on utility or performance. Screening Analysis
Engineering Analysis
5. Impact of any lessening of Manufacturer Impact
competition. Analysis
6. Need for national energy and Shipments Analysis
water conservation.
National Impact
Analysis
7. Other factors the Secretary Employment Impact
considers relevant. Analysis
Utility Impact
Analysis
Emissions Analysis
Monetization of
Emission Reductions Benefits
Regulatory Impact
Analysis
------------------------------------------------------------------------
As detailed throughout this RFI, DOE is publishing this document
seeking input and data from interested parties to aid in the
development of the technical analyses on which DOE will ultimately rely
to determine whether (and if so, how) to amend the standards for
electric motors.
II. Request for Information and Comments
In the following sections, DOE has identified a variety of issues
on which it seeks input to aid in the development of the technical and
economic analyses regarding whether amended standards for electric
motors may be warranted.
As an initial matter, DOE seeks comment on whether there have been
sufficient technological or market changes since the most recent
standards update that may justify a new rulemaking to consider more
stringent standards. Specifically, DOE seeks data and information to
enable the agency to determine whether DOE should propose a ``no new
standard'' determination because a more stringent standard: (1) Would
not result in a significant savings of energy; (2) is not
technologically feasible; (3) is not economically justified; or (4) any
combination of foregoing.
A. Equipment Covered by This Process
This RFI covers equipment meeting the electric motor definition
codified at 10 CFR 431.12 \4\ and includes the different classes of
electric motors that DOE currently regulates. DOE's definitions related
to electric motors were most recently amended in May 2014. See 79 FR
30933 (May 29, 2014).
---------------------------------------------------------------------------
\4\ This RFI does not address small electric motors, which are
covered separately under 10 CFR part 431, subpart X. A small
electric motor is ``a NEMA general purpose alternating current
single-speed induction motor, built in a two-digit frame number
series in accordance with NEMA Standards Publication MG1-1987,
including IEC metric equivalent motors.'' 10 CFR 431.442.
---------------------------------------------------------------------------
The term ``electric motor'' is broadly defined as ``a machine that
converts electrical power into rotational mechanical power.'' 10 CFR
431.12. Currently, DOE regulates electric motors falling into the NEMA
Design A, NEMA Design B, NEMA Design C, and fire pump motor categories
and those electric motors that meet the criteria specified at 10 CFR
431.25(g). 10 CFR 431.25(h)-(j). Section 431.25(g) specifies that the
relevant standards apply only to electric motors, including partial
electric motors, that satisfy the following criteria:
(1) Are single-speed, induction motors;
[[Page 30881]]
(2) Are rated for continuous duty (MG 1) operation or for duty
type S1 (IEC)
(3) Contain a squirrel-cage (MG 1) or cage (IEC) rotor;
(4) Operate on polyphase alternating current 60-hertz sinusoidal
line power;
(5) Are rated 600 volts or less;
(6) Have a 2-, 4-, 6-, or 8-pole configuration;
(7) Are built in a three-digit or four-digit NEMA frame size (or
IEC metric equivalent), including those designs between two
consecutive NEMA frame sizes (or IEC metric equivalent), or an
enclosed 56 NEMA frame size (or IEC metric equivalent);
(8) Produce at least one horsepower (0.746 kW) but not greater
than 500 horsepower (373 kW), and
(9) Meet all of the performance requirements of one of the
following motor types: A NEMA Design A, B, or C motor or an IEC
Design N or H motor.
10 CFR 431.25(g).
NEMA Design A, B and C motors are all squirrel-cage motors. NEMA
Design A and B motors are very similar, except one of the main
differences between them is that NEMA Design A motors have no locked-
rotor current limits whereas NEMA Design B motors are required to stay
below certain maximum locked-rotor current limits specified in NEMA MG
1-2009. Otherwise, NEMA Design A and NEMA Design B motors have similar
requirements for locked-rotor, pull-up, and breakdown torque and are
consequently used in many of the same applications. IEC Design N motors
have similar locked-rotor, pull-up, and breakdown torque requirements
except that these requirements are specified in IEC 60034-12 edition
2.1 rather than in NEMA MG 1-2009.
NEMA Design C motors, on the other hand, have higher torque
requirements than NEMA Design A or B motors. The difference in torque
requirements restrict which applications can use which NEMA design
types. As a result, NEMA Design C motors will not always be replaceable
with NEMA Design A or B motors, or vice versa. IEC Design H motors have
similar torque requirements except these are specified in IEC 60034-12
edition 2.1.
Fire pump electric motors are motors with special design
characteristics that make them more suitable for emergency operation.
Such electric motors, per the requirements of National Fire Protection
(``NFPA'') standard NFPA 20, are required to be marked as complying
with NEMA Design B performance standards and be capable of operating
even if it overheats or may be damaged due to continued operation.
The definitions for NEMA Design A motors, NEMA Design B motors,
NEMA Design C motors, fire pump electric motors, IEC Design N motor and
IEC Design H motor are codified in 10 CFR 431.12.
DOE has also exempted certain categories of motors from being
regulated by its standards because of the current absence of a reliable
and repeatable method to accurately measure their efficiency. See 79 FR
30934, 30945; see also, 78 FR 75962, 75974, 75987-75989). The current
exemptions are as follows:
Air-over electric motors;
Component sets of an electric motor;
Liquid-cooled electric motors;
Submersible electric motors; and
Inverter-only electric motors.
10 CFR 431.25(l)
In a recent test procedure notice of proposed rulemaking for small
electric motors and electric motors, DOE did not propose to change the
scope of the test procedure for electric motors. (84 FR 17004 (April
23, 2019)) DOE also requested comment in a test procedure RFI for
electric motors published on November 2, 2017 (82 FR 50844) regarding
the merits of revising the NEMA Design A, B, and C motor definitions,
among others, and updating the current regulation's NEMA MG 1
references to the most recent edition of the standard, NEMA MG 1-2016.
DOE notes that comments received on issues related to the scope and
definitions for electric motors discussed in the April 2019 proposed
test procedure rulemaking for small electric motors and electric motors
will be addressed as part of that rulemaking.
In 2016, an updated version of the IEC 60034-12 was published that
added new starting requirements to describe six new IEC motor designs
in addition to the previously considered IEC Design N and H motors that
DOE currently regulates: IEC Design NE, IEC Design HE, IEC Design NY,
IEC Design NEY, IEC Design HY, and IEC Design HEY. All six additional
categories are described as motors that are very similar in designs
compared to the IEC Design N and H motors that DOE currently regulates,
with the only differences being the locked rotor apparent power
(indicated by the letter ``E''), and starting configuration (star-delta
starter indicated by the letter ``Y''). DOE intends to review these
additional IEC motor designs to determine whether these IEC designs are
equivalent to the NEMA Design A, B, or C motors that DOE currently
regulates.
Issue A.1 DOE requests comment on whether additional equipment
definitions are necessary to clarify any potential definitional
ambiguities between existing equipment class groups. DOE also seeks
input on whether such equipment currently exist in the market or
whether they are being planned for introduction. DOE also requests
comment on opportunities to combine equipment class groups that could
reduce regulatory burden.
Issue A.2 DOE requests input and comment on whether IEC Design NE,
NEY, NY, HE, HEY, and HY motors are equivalent designs to NEMA Design
A, B, or C motors, and if so, information and data to support such a
consideration.
B. Market and Technology Assessment
The market and technology assessment that DOE routinely conducts
when analyzing the impacts of a potential new or amended energy
conservation standard provides information about the electric motors
industry that will be used in DOE's analysis throughout the rulemaking
process. DOE uses qualitative and quantitative information to
characterize the structure of the industry and market. DOE identifies
manufacturers, estimates market shares and trends, addresses regulatory
and non-regulatory initiatives intended to improve energy efficiency or
reduce energy consumption, and explores the potential for efficiency
improvements in the design and manufacturing of electric motors. DOE
also reviews equipment literature, industry publications, and company
websites. Additionally, DOE conducts interviews with manufacturers to
improve its assessment of the market and available technologies for
electric motors.
1. Equipment Class Groups and Equipment Classes
When evaluating and establishing energy conservation standards, DOE
may divide covered equipment into equipment classes by the type of
energy used, or by capacity or other performance-related features that
justify a different standard. (42 U.S.C. 6316(a); 42 U.S.C. 6295(q)) In
determining whether capacity or another performance-related feature
justifies a different standard, DOE must consider such factors as the
utility of the feature to the consumer and other factors DOE deems
appropriate. (Id.)
For electric motors, due to the large number of characteristics
involved in electric motor design, DOE developed both ``equipment class
groups'' and ``equipment classes''. With respect to class groups, the
current energy conservation standards specified in 10 CFR 431.25 are
based on three broad equipment groupings determined according to
performance-related features that provide utility to the
[[Page 30882]]
consumer and are described in terms of motor design (i.e. NEMA Design A
and B, NEMA Design C, and Fire Pump Motors). Table II.1 lists the
current three equipment class groups for electric motors.
Table II.1--Current Electric Motors Equipment Class Groups
----------------------------------------------------------------------------------------------------------------
Electric motor design Horsepower Pole
Equipment class group type rating configuration Enclosure
----------------------------------------------------------------------------------------------------------------
1.......................... NEMA Design A & B *.... 1-500 2, 4, 6, 8 Open.
Enclosed.
2.......................... NEMA Design C *........ 1-200 4, 6, 8 Open.
Enclosed.
3.......................... Fire Pump Motors *..... 1-500 2, 4, 6, 8 Open.
Enclosed.
----------------------------------------------------------------------------------------------------------------
* Including IEC equivalents.
``Design A'', ``Design B'' and ``Design C'' are NEMA-developed
designations that define a motor's performance characteristics such as
the locked-rotor torque, pull-up torque, breakdown torque, inrush
current, and locked-rotor current. The motors within the equipment
class groups in Table II.1 were further divided into equipment classes
based on pole-configuration, enclosure type, and horsepower rating.
Issue B.1 DOE requests feedback on the current electric motors
equipment class groups and whether changes to these individual
equipment class groups and their descriptions should be made or whether
certain class groups should be merged or separated. DOE also seeks
feedback on whether combining certain class groups could impact product
utility by eliminating any performance-related features or impact the
stringency of the current energy conservation standard for this
equipment. DOE also requests comment on whether it should consider
separating any of the existing equipment class groups and whether such
a change would impact equipment utility by eliminating any performance-
related features or reduce any compliance burdens.
Issue B.2 DOE seeks information regarding any other new equipment
class groups it should consider for inclusion in its analysis.
Specifically, DOE requests information on the performance-related
features (e.g., input power supply, operating speed, etc.) that provide
unique consumer utility and data detailing the corresponding impacts on
energy use that would justify separate equipment class groups (i.e.,
explanation for why the presence of these performance-related features
would increase energy consumption).
2. Technology Assessment
In analyzing the feasibility of potential new or amended energy
conservation standards, DOE uses information about existing and past
technology options and prototype designs to help identify technologies
that manufacturers could use to meet and/or exceed a given set of
energy conservation standards under consideration. In consultation with
interested parties, DOE intends to develop a list of technologies to
consider in its analysis. That analysis will likely include a number of
the technology options DOE previously considered during its most recent
rulemaking for electric motors. A complete list of those prior options
appears in Table II.2. See also 79 FR 30934, 30959.
Table II.2--Technology Options Considered in the Development of the May
2014 Final Rule
------------------------------------------------------------------------
Type of loss to reduce Technology option
------------------------------------------------------------------------
Stator I\2\R Losses............... Increase cross-sectional area of
copper in stator slots.
Decrease the length of coil
extensions.
Rotor I\2\R Losses................ Increase cross-sectional area of end
rings.
Increase cross-sectional area of
rotor conductor bars.
Use a die-cast copper rotor cage.
Core Losses....................... Use electrical steel laminations
with lower losses (watts/lb).
Use thinner steel laminations.....
Increase stack length (i.e., add
electrical steel laminations).
Friction and Windage Losses. Optimize bearing and lubrication
selection.
Improve cooling system design.....
Stray-Load Losses................. Reduce skew on rotor cage.
Improve rotor bar insulation......
------------------------------------------------------------------------
DOE is not aware of specific techniques manufacturers use to reduce
stray-load losses, which are any losses that are not attributed to
I\2\R losses, core losses, or friction and windage losses, other than
those already noted in Table II.2.
Issue B.3 DOE seeks information on the technologies listed in Table
II.2 regarding their applicability to the current market and how these
technologies may impact the efficiency of electric motors as measured
according to the DOE test procedure. DOE also seeks information on how
these technologies may have changed since their prior consideration
during the May 2014 Final Rule analysis. Specifically, DOE seeks
information on the range of efficiencies or performance characteristics
that are currently available for each technology option.
Issue B.4 DOE seeks information on the technologies listed in Table
II.2 regarding their market adoption, costs, and any concerns with
incorporating them into products (e.g., impacts on consumer utility,
potential safety concerns, manufacturing/production/implementation
issues, etc.), particularly as to changes that may have occurred since
the publication of the May 2014 Final Rule.
[[Page 30883]]
Issue B.5 DOE seeks comment on other technology options that it
should consider for inclusion in its analysis and details regarding the
extent to which these technologies may impact product features or
consumer utility. DOE also seeks input regarding the cost-effectiveness
of implementing these options.
C. Screening Analysis
The purpose of the screening analysis is to evaluate the
technologies that improve equipment efficiency to determine which
technologies will be eliminated from further consideration and which
will be passed to the engineering analysis for further consideration.
DOE determines whether to eliminate certain technology options from
further consideration based on the following criteria:
(1) Technological feasibility. Technologies that are not
incorporated in commercial products or in working prototypes will
not be considered further.
(2) Practicability to manufacture, install, and service. If it
is determined that mass production of a technology in commercial
products and reliable installation and servicing of the technology
could not be achieved on the scale necessary to serve the relevant
market at the time of the compliance date of the standard, then that
technology will not be considered further.
(3) Impacts on equipment utility or equipment availability. If a
technology is determined to have significant adverse impact on the
utility of the equipment to significant subgroups of consumers, or
result in the unavailability of any covered equipment type with
performance characteristics (including reliability), features,
sizes, capacities, and volumes that are substantially the same as
equipment generally available in the United States at the time, it
will not be considered further.
(4) Adverse impacts on health or safety. If it is determined
that a technology will have significant adverse impacts on health or
safety, it will not be considered further.
See 10 CFR part 430, subpart C, appendix A, sec. 4(a)(4) and 5(b).
Technology options identified in the technology assessment are
evaluated against these criteria using DOE analyses and inputs from
interested parties (e.g., manufacturers, trade organizations, and
energy efficiency advocates). Technologies that pass through the
screening analysis are referred to as ``design options'' in the
engineering analysis. Technology options that fail to meet one or more
of the four criteria are eliminated from consideration.
Additionally, DOE notes that the four screening criteria do not
directly address the proprietary status of technology options. DOE only
considers potential efficiency levels achieved through the use of
proprietary designs in the engineering analysis if they are not part of
a unique pathway to achieve that efficiency level (i.e., if there are
other non-proprietary technologies capable of achieving the same
efficiency level).
Table II.3 summarizes specific examples of design options that DOE
screened out in the May 2014 Final Rule, the type of loss reduced, and
the applicable screening criteria.
Table II.3--Previously Screened Out Design Options From the May 2014 Final Rule
--------------------------------------------------------------------------------------------------------------------------------------------------------
Type of loss reduced
----------------------------------------------------------------------------
EPCA criteria (X = basis for screening Practicability to
out) Screened technology option Technological manufacture, Adverse impact Adverse impacts
feasibility install, and on product on health and
service utility safety
--------------------------------------------------------------------------------------------------------------------------------------------------------
Plastic Bonded Iron Powder (PBIP).......... Core Losses................... X
Amorphous Steels........................... Core Losses................... X
--------------------------------------------------------------------------------------------------------------------------------------------------------
Plastic Bonded Iron Powder (``PBIP'') is a method that can be
employed to reduce core losses. PBIP uses two main ingredients: Metal
powder and plastics. Combining the ingredients creates a material with
low conductivity and high permeability. The metal particles are
surrounded by an insulating plastic, which prevents electric current
from developing in the material and helps to eliminate losses in the
core due to eddy currents. Properties of PBIP can differ depending on
the processing steps that are followed. If the metal particles are too
closely compacted and begin to touch each other, the material will gain
electrical conductivity, counteracting one of its most important
features.
In the May 2014 Final Rule, DOE did not consider this technology
option technologically feasible, because it had not been incorporated
into a working prototype of an electric motor. 79 FR 30934, 30966.
While DOE noted that a research team at Lund University in Sweden
published a paper in 2007 about using PBIP in manufacturing, the same
paper indicated that its study team produced inductors, transformers,
and induction heating coils using PBIP, but has not yet produced a
small electric motor.\5\ (See chapter 4 of the May 2014 Final Rule TSD)
Also, DOE was uncertain whether the PBIP material had the structural
integrity to form into the necessary shape of an electric motor steel
frame.
---------------------------------------------------------------------------
\5\ Horrdin, H., and E. Olsson. Technology Shifts in Power
Electronics and Electric Motors for Hybrid Electric Vehicles: A
Study of Silicon Carbide and Iron Powder Materials. 2007. Chalmers
University of Technology. G[ouml]teborg, Sweden.
---------------------------------------------------------------------------
The use of amorphous metals in the rotor laminations is another
method to improve the efficiency of electric motors by reducing core
losses. Amorphous metal is extremely thin, has high electrical
resistivity, and has little or no magnetic domain definition. Because
of amorphous steel's high resistance, it exhibits a reduction in
hysteresis and eddy current losses, which reduce overall losses in
electric motors. However, amorphous steel is a very brittle material
which makes it difficult to punch into motor laminations. In the May
2014 Final Rule, DOE did not consider this technology option
technologically feasible because it had not been incorporated into a
working prototype of an electric motor. 79 FR 30934, 30936.
Furthermore, DOE was uncertain at the time whether amorphous metals are
practicable to manufacture, install, and service, because a prototype
amorphous metal electric motor had not been made.
Issue C.1 DOE requests feedback on what impact, if any, the four
screening criteria described in this section would have on each of the
technology options listed in Table II.2 with respect to electric
motors. Similarly, DOE seeks information regarding how these same
criteria would affect any other technology options not already
identified in this document with respect to their potential use in
electric motors.
Issue C.2 With respect to the screened-out design options listed in
Table II.3, DOE seeks information on
[[Page 30884]]
whether these options would, based on current and projected assessments
regarding each of them, remain screened out under the four screening
criteria described in this section. Also regarding each, what steps, if
any, could be (or have already been) taken to facilitate the
introduction of each method as a means to improve the energy
performance of electric motors and, separately, what is the potential
of each option to impact the consumer utility of an electric motor that
uses it?
D. Engineering Analysis
The engineering analysis estimates the cost-efficiency relationship
of equipment at different levels of increased energy efficiency
(``efficiency levels''). This relationship serves as the basis for the
cost-benefit calculations for consumers, manufacturers, and the Nation.
In determining the cost-efficiency relationship, DOE estimates the
increase in manufacturer production cost (``MPC'') associated with
increasing equipment efficiency above the baseline, up to the maximum
technologically feasible (``max-tech'') efficiency level for each
equipment class.
DOE historically has used the following three methodologies to
generate incremental manufacturing costs and establish efficiency
levels (``ELs'') for analysis: (1) The design-option approach, which
provides the incremental costs of adding to a baseline model design
options that will improve its efficiency; (2) the efficiency-level
approach, which provides the relative costs of achieving increases in
energy efficiency levels, without regard to the particular design
options used to achieve such increases; and (3) the cost-assessment (or
reverse engineering) approach, which provides ``bottom-up''
manufacturing cost assessments for achieving various levels of
increased efficiency, based on detailed cost data for parts and
material, labor, shipping/packaging, and investment for models that
operate at particular efficiency levels.
1. Baseline Efficiency Levels
For each equipment class, DOE selects a baseline model as a
reference point against which any changes resulting from new or amended
energy conservation standards can be measured. The baseline model in
each equipment class represents the characteristics of common or
typical equipment in that class. Typically, a baseline model is one
that meets the current minimum energy conservation standards and
provides basic consumer utility.
If it determines that a rulemaking is merited, consistent with this
analytical approach, DOE tentatively plans to consider the current
minimum energy conservation standards (which went into effect June 1,
2016) to establish baseline efficiency levels for each equipment class
group. The current standards for each equipment class, which are based
on nominal full load efficiency, are found at 10 CFR 431.25.
Issue D.1 DOE requests feedback (including data) on whether using
the current established energy conservation standards for electric
motors are appropriate baseline efficiency levels for DOE to apply to
each equipment class group in evaluating whether to amend the current
energy conservation standards for these products.
Issue D.2 DOE requests feedback on the appropriate baseline
efficiency levels for any newly analyzed equipment class groups that
are not currently in place or for the contemplated combined equipment
class groups, as discussed in section II.B.1 of this document. For
newly analyzed equipment class groups or equipment classes, DOE
requests energy use data to develop a baseline relationship between
energy use, horsepower rating, number of poles, and enclosure type.
2. Maximum Available and Maximum Technologically Feasible Levels
As part of DOE's analysis, the maximum available efficiency level
is the most efficient unit currently available on the market. For the
May 2014 Final Rule, DOE did not directly analyze all 482 equipment
classes. Rather, DOE selected and analyzed certain representative units
from each equipment class group and based its overall analysis for all
equipment classes with that equipment class group on those
representative units. Results were then scaled to equipment classes
that were not directly analyzed. The representative units from each
equipment class group were determined based on the NEMA design type,
horsepower rating, pole configuration and enclosure, in addition to
corresponding shipment volumes, examining manufacturers' catalog data,
and soliciting feedback from interested parties. For example, for
equipment class group 1, which includes NEMA Design A and B motors, DOE
selected only NEMA Design B motors as representative units to analyze
in the engineering analysis. DOE chose NEMA Design B motors because
NEMA Design B motors have slightly more stringent performance
requirements--namely, their locked-rotor current has a maximum
allowable level for a given rating. Consequently, NEMA Design B motors
are slightly more restricted in terms of their maximum efficiency
levels. By analyzing a NEMA Design B motor, DOE can ensure all designs
covered in the equipment class group 1 analysis are technologically
feasible. In addition, NEMA Design B units have much higher shipment
volumes than NEMA Design A motors because most motor driven equipment
is designed (and UL-listed) to run with NEMA Design B motors--which, as
a result, is more likely to provide a broader picture of the impacts
that would flow from amending the standards for electric motors. See 79
FR 30934, 30967 and chapter 5 of the technical support document
(``TSD'') for that rulemaking.\6\
---------------------------------------------------------------------------
\6\ The TSD is available at: https://www.regulations.gov/document?D=EERE-2010-BT-STD-0027-0108.
---------------------------------------------------------------------------
DOE selected three representative units to analyze in equipment
class group 1 (``ECG1'') and two representative units in equipment
class group 2 (``ECG2''). For equipment class group 3 (``ECG3''), DOE
analyzed the same equipment classes as for ECG1 because fire pump
electric motors are required to meet NEMA Design B performance
standards as per NFPA 20, and ECG1 includes NEMA Design B motors. The
current maximum available efficiencies for the representative units for
each of the three equipment class groups are included in Table II.4.
[[Page 30885]]
Table II.4--Maximum Efficiency Levels Currently Available
--------------------------------------------------------------------------------------------------------------------------------------------------------
Maximum
available Current
ECG Electric motor design Pole configuration Enclosure type Horsepower motor energy
type rating (hp) efficiency conservation
(%) standard (%)
--------------------------------------------------------------------------------------------------------------------------------------------------------
1.................... NEMA Design B........... 4-pole..................... Enclosed.................. 5 91.0 89.5
30 94.5 93.6
75 96.2 95.4
2.................... NEMA Design C........... 4-pole..................... Enclosed.................. 5 91.0 89.5
50 95.0 94.5
3*................... NEMA Design B........... 4-pole..................... Enclosed.................. 5 91.0 87.5
30 94.5 92.4
75 96.2 94.1
--------------------------------------------------------------------------------------------------------------------------------------------------------
* DOE analyzed the same equipment classes from ECG1 for ECG3.
DOE defines a max-tech efficiency level to represent the
theoretical maximum possible efficiency if all available design options
are incorporated in a model. In applying these design options, DOE
would only include those that are compatible with each other that when
combined, would represent the theoretical maximum possible efficiency.
In many cases, the max-tech efficiency level is not commercially
available because it is not economically feasible. In the May 2014
Final Rule, depending on the equipment class group, DOE determined max-
tech efficiency levels using efficiencies for physical electric motors,
energy modeling, and/or subject matter expert feedback. The energy
models were based on using various technology (as discussed in section
II.B.2), material (low loss electrical steel and increased stator
copper), and geometry changes applicable to the specific equipment
class groups. While all these product configurations had not likely
been tested as prototypes available in the market, all the individual
design options had been incorporated in available equipment, and
therefore a compatible combination of the design options used for max-
tech is theoretically possible.
Issue D.3 DOE seeks input on whether it is appropriate for ECG 1
and ECG 3 to use the same representative units for purposes of the
engineering analysis.
Issue D.4 DOE seeks input on whether the maximum available
efficiency levels discussed in this document are appropriate and
technologically feasible for potential consideration as possible energy
conservation standards for the products at issue--and if not, why not.
DOE also requests feedback on whether the maximum available
efficiencies presented in Table II.4 are representative of all other
electric motor equipment classes not directly analyzed in the May 2014
Final Rule. If the range of possible efficiencies is different for the
other equipment classes not directly analyzed, what alternative
approaches should DOE consider using for those equipment classes and
why?
Issue D.5 DOE seeks feedback on what design options would be
incorporated at a max-tech efficiency level, and the efficiencies
associated with those levels. As part of this request, DOE also seeks
information as to whether there are limitations on the use of certain
combinations of design options.
3. Manufacturer Production Costs and Manufacturing Selling Price
As described at the beginning of this section, the main outputs of
the engineering analysis are cost-efficiency relationships that
describe the estimated increases in manufacturer production cost
associated with higher-efficiency products for the analyzed equipment
classes. For the May 2014 Final Rule, DOE developed the cost-efficiency
relationships by estimating the efficiency improvements and costs
associated with incorporating specific design options into the assumed
baseline model for each analyzed equipment class.
Issue D.6 DOE requests feedback on how manufacturers would
incorporate the technology options listed in Table II.2 to increase the
energy efficiency of electric motors beyond the baseline. This includes
information on the order in which manufacturers would incorporate the
different technologies to incrementally improve the efficiencies of
equipment. DOE also requests feedback on whether increasing the energy
efficiency of an electric motor would lead to other design changes that
would not otherwise occur--and if so, what those changes would be. DOE
is also interested in information regarding any potential impact of
adopting a given design option on a manufacturer's ability to
incorporate additional functions or attributes in response to consumer
demand.
Issue D.7 DOE also seeks input on the increase in MPC associated
with incorporating each design option. Specifically, DOE is interested
in whether and how the design option cost estimates used in the May
2014 Final Rule have changed since the time of that analysis. DOE also
requests information on the investments needed to incorporate specific
design options (and combinations of options), including, but not
limited to, costs related to new or modified tooling (if any),
materials, engineering and development efforts to implement each design
option (including combinations of options), and manufacturing/
production impacts.
Issue D.8 requests comment on whether certain design options (or
combinations of options) may not be applicable to (or may be
incompatible with) specific equipment class groups or equipment
classes.
As described in section II.D.2 of this document, DOE analyzed five
representative units in the May 2014 Final Rule. DOE developed cost-
efficiency curves for each of the equipment classes that were used as
the input for the downstream analyses conducted in support of that
rulemaking. See chapter 5 of the May 2014 Final Rule TSD for the cost-
efficiency curves developed in that rulemaking.
Issue D.9 DOE seeks feedback on whether its tentative approach of
analyzing a sub-set of equipment classes is appropriate for a future
electric motor energy conservation standards rulemaking. DOE seeks
comment on whether its prior approach of analyzing particular equipment
classes and applying those results to the remaining classes remains
appropriate in principle--and if not, why not? For example, if it is
necessary to individually analyze more than the five
[[Page 30886]]
equipment classes used in the May 2014 Final Rule, please provide
information on why aggregating certain equipment is not appropriate and
suggestions on which additional classes that DOE should analyze. If the
approach outlined in this document is not appropriate, what alternative
approaches should DOE consider using as an alternative and why? If
analyzing a different sub-set of electric motor classes is sufficient,
which sub-sets should be analyzed, what minimum number of classes
should be examined, and how should those selected classes be
distributed among the 482 separate classes that DOE currently
regulates?
To account for manufacturers' non-production costs and profit
margin, DOE applies a non-production cost multiplier (the manufacturer
markup) to the MPC. The resulting manufacturer selling price (``MSP'')
is the price at which the manufacturer distributes a unit into
commerce. For the May 2014 Final Rule, DOE used three manufacturer
markups to account for costs that are part of each motor leaving a
manufacturer's facility:
Handling and scrap factor: 2.5 percent markup. This markup
was applied to the direct material production costs of each electric
motor. It accounts for the handling of material and the scrap material
that cannot be used in the production of a finished electric motor.
Factory overhead: 17.5 or 18.0 percent markup. DOE applied
factory overhead to the direct material production costs, including the
handling and scrap factor, and labor estimates. For aluminum rotor
designs a 17.5 percent markup was used, but for all copper rotor
designs, an 18.0 percent markup was used to factor in increased
depreciation for the equipment.
Non-production: 37-45 percent markup. This markup reflects
costs including sales and general administrative, research and
development costs, interest payments, and profit factor. DOE applied
the non-production markup to the sum of the direct material production,
the direct labor, the factory overhead and the product conversion
costs. For the analyzed electric motors at or below 30-horsepower this
markup was 37 percent and for electric motors above 30-horsepower this
markup was 45 percent. This increase accounted for the extra profit
margin manufacturers may receive on larger electric motors that are
sold in smaller volumes.
DOE developed these estimated markups based on corporate reports
and conversations with manufacturers and experts. See chapter 5 of the
May 2014 Final rule TSD for further detail.
Issue D.10 DOE requests feedback on whether the manufacturer
markups used in the May 2014 final rule are still appropriate for DOE
to use when evaluating whether to amend its current standards. If the
markups require revision, what specific revisions are needed for each?
Are there additional markups that DOE should also consider--if so,
which ones and why?
E. Distribution Channels
In generating end-user price inputs for the life-cycle cost
(``LCC'') analysis and national impact analysis (``NIA''), DOE must
identify distribution channels (i.e., how the products are distributed
from the manufacturer to the consumer), and estimate relative sales
volumes through each channel. In the May 2014 Final Rule, DOE accounted
for seven main distribution channels for electric motors and estimated
their respective shares of sales volume (see Table II.5). Should
sufficient information become available, DOE may consider modifying
these distribution channels and respective share of sales volume.
Table II.5--Fraction of Electric Motors Shipments by Distribution
Channels
------------------------------------------------------------------------
Distribution channel Shipments (%)
------------------------------------------------------------------------
Manufacturer [rarr] OEM [rarr] End-user................. 25
Manufacturer [rarr] OEM [rarr] Equipment Distributor 25
[rarr] End-user........................................
Manufacturer [rarr] Retailers [rarr] End-User........... 24
Manufacturer [rarr] Equipment Wholesaler [rarr] OEM 23
[rarr] End-user........................................
Manufacturer [rarr] Contractor [rarr] End-user.......... 0.75
Manufacturer [rarr] Distributors or Retailers [rarr] 0.75
Contractor [rarr] End-User.............................
Manufacturer [rarr] End-user............................ 1.5
------------------------------------------------------------------------
In addition to these distribution channel markups, DOE estimated
the shipping costs of the motors. More-efficient motors are often
larger and heavier than less efficient motors and DOE also accounted
for any increase in shipping costs due to changes in weight.
Issue E.1 DOE requests information on the existence of any
distribution channels other than the seven channels that were
identified in the May 2014 Final Rule and as described in section E.
DOE also requests data on the fraction of sales that go through these
channels and any other identified channels.
F. Energy Use Analysis
As part of the rulemaking process, DOE conducts an energy use
analysis to identify how equipment is used by consumers, and thereby
determine the energy savings potential of energy efficiency
improvements. The energy use analysis is meant to represent the energy
consumption of a given product or equipment when used in the field. In
addition to the rated nominal full-load efficiency as determined by the
DOE test procedure, DOE uses information related to motor annual
operating hours, motor operating load, and part-load efficiency to
characterize energy consumption in the field.
In the May 2014 Final Rule, DOE determined the annual energy
consumption of electric motors by multiplying the power consumed by the
electric motor while in operation by the annual hours of operation in
various sectors and applications. The power consumed in operation was
established as a function of the motor's load and of the part-load
efficiency of electric motors as characterized in the engineering
analysis. DOE also included a sensitivity analysis to analyze the
impacts of varying nominal speeds across efficiency levels to account
for the energy use impacts of having more efficient motors potentially
run at slightly higher speeds.\7\ DOE used data referenced in an Easton
Consultants report to establish the share of electric motors by sector
(commercial, industrial and agriculture).\8\ For the industrial sector,
DOE derived the share of each motor application, the distributions of
operating hours and load using data
[[Page 30887]]
from field surveys \9\ and other sources.\10\ For fire pumps, DOE
assumed a uniform distribution of operating hours between 0.5 hours and
up to 6 hours.
---------------------------------------------------------------------------
\7\ A more efficient motor can have less slip than a less
efficient motor, an attribute that can result in a higher operating
speed and a potential overloading of the motor.
\8\ Easton Consultants, I. (2000), Variable Frequency Drive.
Retrieved February 9, 2011, from https://neea.org/research/reports/E00-054.pdf.
\9\ Database of motor nameplate and field measurement data
compiled by the Washington State University Extension Energy Program
(``WSU'') and Applied Proactive Technologies (``APT'') under
contract with the New York State Energy Research and Development
Authority (``NYSERDA''). 2011. This database is composed of
information gathered by WSU and APT during 123 industrial motor
surveys or assessments: 11 motor assessments were conducted between
2005 and 2011 and occurred in industrial plants; 112 industrial
motor surveys were conducted between 2005 and 2011 and were funded
by NYSERDA and conducted in New York State. See also Strategic
Energy Group (January, 2008), Northwest Industrial Motor Database
Summary. Regional Technical Forum. Available at https://rtf.nwcouncil.org/subcommittees/osumotor/Default.htm
\10\ U.S. Department of Agriculture (February 2010), 2007 Census
of Agriculture Farm and Ranch Irrigation Survey, from https://www.agcensus.usda.gov/Publications/2007/Online_Highlights/Farm_and_Ranch_Irrigation_Survey/index.php. See also Gallaher, M.,
Delhotal, K., & Petrusa, J. (2009), Estimating the potential
CO2 mitigation from agricultural energy efficiency in the
United States, Energy Efficiency (2), 207-220.
---------------------------------------------------------------------------
Issue F.1 DOE seeks input on data sources to help characterize the
variability in annual energy consumption for electric motors.
Specifically, DOE is requesting data and information (by application
and sector) related to: (1) The distribution of operating hours; (2)
the distribution of motor average annual loads; and (3) applicable load
profiles (i.e., percentage of annual operating hours spent at specified
load points), including the distribution of those profiles.
G. Life-Cycle Cost and Payback Period Analysis
DOE conducts the LCC and payback period (``PBP'') analysis to
evaluate the economic effects of potential energy conservation
standards for electric motors on individual customers. For any given
efficiency level, DOE measures the PBP and the change in LCC relative
to an estimated baseline level. The LCC is the total customer expense
over the life of the equipment, consisting of purchase, installation,
and operating costs (expenses for energy use, maintenance, and repair).
Inputs to the calculation of total installed cost include the cost of
the equipment--which includes MSPs, distribution channel markups, and
sales taxes--and installation costs. Inputs to the calculation of
operating expenses include annual energy consumption, energy prices and
price projections, repair and maintenance costs, equipment lifetimes,
discount rates, and the year that compliance with new and amended
standards is required. In this section, DOE discusses specific inputs
to the LCC and PBP analysis for which it requests comment and feedback.
1. Installation, Repair and Maintenance Costs
In the May 2014 Final Rule, DOE reviewed motor installation cost
data from RS Means Electrical Cost Data 2013 which showed a variation
in installation costs by horsepower (for three-phase electric motors),
but not by efficiency. Therefore, DOE assumed there was no variation in
installation costs between a baseline efficiency electric motor and a
higher efficiency electric motor. 79 FR 30934, 30978. DOE reviewed
repair and maintenance cost data from Vaughen's Price Publishing
Company,\11\ which publishes an industry reference guide on motor
repair and maintenance pricing. The price of replacing bearings, which
is the most common maintenance practice, was found to be the same at
all efficiency levels. Therefore, DOE did not consider variations in
maintenance costs by efficiency levels for electric motors in its
analysis. DOE accounted for the differences in repair costs of a higher
efficiency motor compared to a baseline efficiency motor.\12\ Based on
data from Vaughen's, DOE derived a model to estimate repair costs by
horsepower, enclosure and pole, for each efficiency level. As part of a
potential energy conservation standards rulemaking, should one be
conducted, DOE would review available motor installation, maintenance
and repair cost information and update these inputs as appropriate.
---------------------------------------------------------------------------
\11\ Vaughen's (2011, 2013), Vaughen's Motor & Pump Repair Price
Guide, 2011, 2013 Edition. https://www.vaughens.com/.
\12\ DOE considered a repair as including a rewind and
reconditioning of the motor.
---------------------------------------------------------------------------
Issue G.1 DOE requests feedback and data on whether installation
and maintenance costs at higher efficiency levels differ in comparison
to the baseline installation and maintenance costs for any of the
specific technology options listed in Table II.2. To the extent that
these costs differ, DOE seeks supporting data and the reasons for those
differences.
Issue G.2 DOE requests information and data on the frequency of
repair and repair costs by equipment class for the technology options
listed in Table II.2. While DOE is interested in information regarding
each of the listed technology options, DOE is also interested in
whether consumers simply replace the equipment when it fails as opposed
to repairing it.
2. Lifetime
The equipment lifetime is the age at which given equipment is
retired from service. In the May 2014 Final Rule, DOE estimated the
mechanical lifetime of electric motors in hours (i.e., the total number
of hours an electric motor operates throughout its lifetime), depending
on its horsepower size and sector of application. DOE then developed
Weibull distributions of mechanical lifetimes. The lifetime in years
for a sampled electric motor was then calculated by dividing the
sampled mechanical lifetime by the sampled annual operating hours of
the electric motor.
In the May 2014 Final Rule, DOE established sector-specific motor
lifetime estimates to account for differences in maintenance practices
and field usage conditions. DOE consulted a subject matter expert to
obtain lifetime information for the industrial sector. For the
agricultural and commercial sector, DOE referred to published average
lifetimes cited in previous publications.\13\ See Chapter 8 of the May
2014 Final Rule TSD for further discussion of the lifetime estimate.
---------------------------------------------------------------------------
\13\ Nadel, Steven et al. (2002), Energy Efficient Motor
Systems: A Handbook on Technology, Program, and Policy
Opportunities, American Council for an Energy-Efficient Economy,
Washington, DC. See also Gallaher, M., Delhotal, K., & Petrusa, J.
(2009), Estimating the potential CO2 mitigation from
agricultural energy efficiency in the United States, Energy
Efficiency (2), 207-220.
---------------------------------------------------------------------------
Issue G.3 DOE seeks data and input on the appropriate equipment
lifetimes for electric motors both in years and by sector and in
lifetime mechanical hours that DOE should apply when performing its
analysis.
3. Efficiency Distribution in the No-New Standards Case
To accurately estimate the share of consumers that would be
affected by a potential energy conservation standard at a particular
efficiency level, DOE's LCC analysis considers the projected
distribution (market shares) of equipment efficiencies in the no-new-
standards case (i.e., the case without amended or new energy
conservation standards) in the compliance year.
In the May 2014 Final Rule, DOE used the number of models meeting
the requirements of each efficiency level from six major manufacturers
and one distributor's catalog data to develop the ``no new standards''
case efficiency distributions in the base year (2012). The distribution
was estimated separately for each equipment class group and horsepower
range. Beyond 2012, for NEMA Design A and B motors,
[[Page 30888]]
DOE assumed the efficiency distributions varied over time based on
historical data \14\ for the market penetration of more efficient
motors. For other equipment class groups, DOE did not find sufficient
data to develop efficiency trends for them--and as a result, DOE kept
the base case efficiency distributions in the compliance year equal to
2012 levels.
---------------------------------------------------------------------------
\14\ Robert Boteler, USA Motor Update 2009, Energy Efficient
Motor Driven Systems Conference 2009, Proceedings of the 6th
International Conference eemods '09--Energy Efficiency in Motor
Driven Systems, Nantes, FRANCE, 14-17 September 2009 (Volume 1) .
Available at: https://ec.europa.eu/jrc/en/publication/books/proceedings-6th-international-conference-eemods-09-energy-efficiency-motor-driven-systems-nantes.
---------------------------------------------------------------------------
Issue G.4 DOE seeks data and input on the appropriate efficiency
distribution in the no-new standards case for electric motors.
H. Shipments
DOE develops shipments forecasts of electric motors to calculate
the national impacts of potential amended energy conservation standards
on energy consumption, net present value (``NPV''), and future
manufacturer cash flows. DOE shipments projections are based on
available historical data broken out by equipment class, horsepower,
and efficiency. Current sales estimates allow for a more accurate model
that captures recent trends in the market.
In the May 2014 Final Rule, DOE's shipments projection assumed that
electric motor sales are driven by machinery production growth for
equipment, including motors. DOE estimated that growth rates for total
motor shipments correlate to growth rates in fixed investment in
equipment and structures including motors, as provided by the U.S.
Bureau of Economic Analysis.\15\ The base year market distributions
were maintained over the 30-year analysis period. See Chapter 9 of the
2014 May Final Rule TSD for further discussion of the prior shipments
analysis. DOE may consider using a similar approach if it undertakes an
energy conservation standards rulemaking.
---------------------------------------------------------------------------
\15\ Bureau of Economic Analysis (March 01, 2012), Private Fixed
Investment in Equipment and Software by Type and Private Fixed
Investment in Structures by Type (Available at: https://www.bea.gov/iTable/iTable.cfm?ReqID=12&step=1).
---------------------------------------------------------------------------
Issue H.1 DOE requests 2019 annual sales data (or the most recent
year available) --i.e., number of shipments--for electric motors by
equipment class. If disaggregated data of annual sales are not
available at the equipment class level, DOE requests more aggregated
data of annual sales at the equipment class group level.
Issue H.2 DOE requests 2019 data (or the most recent year
available) on the fraction of sales in the industrial, agriculture, and
commercial sectors for electric motors by equipment class group.
Issue H.3 DOE requests information on the rate at which annual
sales (i.e., number of shipments) of electric motors is expected to
change in the next 5-10 years. If possible, DOE requests this
information by equipment class. If disaggregated data of annual sales
are not available at the equipment class level, DOE requests more
aggregated data of annual sales at the equipment class group level.
Issue H.4 DOE requests data and information on any trends in the
motor market that could be used to forecast expected trends in market
share by efficiency levels for each equipment class. If disaggregated
data are not available at the equipment class level, DOE requests
aggregated data at the equipment class group level.
I. Manufacturer Impact Analysis
The purpose of the manufacturer impact analysis (``MIA'') is to
estimate the financial impact of amended energy conservation standards
on manufacturers of electric motors, and to evaluate the potential
impact of such standards on direct employment and manufacturing
capacity. The MIA includes both quantitative and qualitative aspects.
The quantitative part of the MIA primarily relies on the Government
Regulatory Impact Model (``GRIM''), an industry cash-flow model adapted
for electric motors included in this analysis, with the key output of
industry net present value (``INPV''). The qualitative part of the MIA
addresses the potential impacts of energy conservation standards on
direct employment and manufacturing capacity, as well as factors such
as product characteristics, impacts on particular subgroups of firms,
industry competition, and important market and product trends.
As part of the MIA, DOE intends to analyze impacts of amended
energy conservation standards on subgroups of manufacturers of the
covered equipment, including small business manufacturers. DOE uses the
Small Business Administration's (``SBA'') small business size standards
to determine whether manufacturers qualify as small businesses, which
are listed by the applicable North American Industry Classification
System (``NAICS'') code.\16\ Manufacturing of consumer electric motors
is classified under NAICS 335312, ``Motor and Generator Manufacturing''
and the SBA sets a threshold of 1,250 employees or less for a domestic
entity to be considered as a small business. This employee threshold
includes all employees in a business' parent company and any other
subsidiaries.
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\16\ Available online at https://www.sba.gov/document/support-table-size-standards.
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One aspect of assessing manufacturer burden involves examining the
cumulative impact of multiple DOE standards and the product-specific
regulatory actions of other Federal agencies that affect the
manufacturers of a covered product or equipment. While any one
regulation may not impose a significant burden on manufacturers, the
combined effects of several existing or impending regulations may have
serious consequences for some manufacturers, groups of manufacturers,
or an entire industry. Assessing the impact of a single regulation may
overlook this cumulative regulatory burden. In addition to energy
conservation standards, other regulations can significantly affect
manufacturers' financial operations. Multiple regulations affecting the
same manufacturer can strain profits and lead companies to abandon
product lines or markets with lower expected future returns than
competing products. For these reasons, DOE conducts an analysis of
cumulative regulatory burden as part of its rulemakings pertaining to
appliance efficiency.
Issue I.1 To the extent feasible, DOE seeks the names and contact
information of any domestic or foreign-based manufacturers that
distribute electric motors in the United States.
Issue I.2 DOE identified small businesses as a subgroup of
manufacturers that could be disproportionally impacted by amended
energy conservation standards. DOE requests the names and contact
information of small business manufacturers, as defined by the SBA's
size threshold, of electric motors that distribute equipment in the
United States. In addition, DOE requests comment on any other
manufacturer subgroups that could be disproportionally impacted by
amended energy conservation standards. DOE requests feedback on any
potential approaches that could be considered to address adverse
impacts on manufacturers, including small businesses.
Issue I.3 DOE requests information regarding the cumulative
regulatory burden impacts on manufacturers of electric motors
associated with (1) other DOE standards applying to different products
that these manufacturers may
[[Page 30889]]
also make and (2) product-specific regulatory actions of other Federal
agencies. DOE also requests comment on its methodology for evaluating
cumulative regulatory burden and whether there are any flexibilities it
can (and should) consider that would reduce this burden while remaining
consistent with the requirements of EPCA.
J. Other Energy Conservation Standards Topics
1. Market Failures
In the field of economics, a market failure is a situation in which
the market outcome does not maximize societal welfare. Such an outcome
would result in unrealized potential welfare. DOE welcomes comment on
any aspect of market failures, especially those in the context of
amended energy conservation standards for electric motors.
2. Emerging Smart Technology Market
DOE published an RFI on the emerging smart technology appliance and
equipment market. 83 FR 46886 (Sept. 17, 2018). In that RFI, DOE sought
information to better understand market trends and issues in the
emerging market for appliances and commercial equipment that
incorporate smart technology. DOE's intent in issuing the RFI was to
ensure that DOE did not inadvertently impede such innovation in
fulfilling its statutory obligations in setting efficiency standards
for covered products and equipment. DOE seeks comments, data and
information on the issues presented in the RFI as they may be
applicable to energy conservation standards for electric motors.
3. Other Issues
Additionally, DOE welcomes comments on other issues relevant to the
conduct of this rulemaking that may not specifically be identified in
this document. In particular, DOE notes that under Executive Order
13771, ``Reducing Regulation and Controlling Regulatory Costs,''
Executive Branch agencies such as DOE are directed to manage the costs
associated with the imposition of expenditures required to comply with
Federal regulations. See 82 FR 9339 (Feb. 3, 2017). Consistent with
that Executive Order, DOE encourages the public to provide input on
measures DOE could take to lower the cost of its energy conservation
standards rulemakings, recordkeeping and reporting requirements, and
compliance and certification requirements applicable to electric motors
while remaining consistent with the requirements of EPCA.
III. Submission of Comments
DOE invites all interested parties to submit in writing by the date
specified previously in the DATES section of this document, comments
and information on matters addressed in this document and on other
matters relevant to DOE's consideration of amended energy conservations
standards for electric motors. After the close of the comment period,
DOE will review the public comments received and may begin collecting
data and conducting the analyses discussed in this document.
Submitting comments via https://www.regulations.gov. The https://www.regulations.gov web page requires you to provide your name and
contact information. Your contact information will be viewable to DOE
Building Technologies Office staff only. Your contact information will
not be publicly viewable except for your first and last names,
organization name (if any), and submitter representative name (if any).
If your comment is not processed properly because of technical
difficulties, DOE will use this information to contact you. If DOE
cannot read your comment due to technical difficulties and cannot
contact you for clarification, DOE may not be able to consider your
comment.
However, your contact information will be publicly viewable if you
include it in the comment or in any documents attached to your comment.
Any information that you do not want to be publicly viewable should not
be included in your comment, nor in any document attached to your
comment. Persons viewing comments will see only first and last names,
organization names, correspondence containing comments, and any
documents submitted with the comments.
Do not submit to https://www.regulations.gov information for which
disclosure is restricted by statute, such as trade secrets and
commercial or financial information (hereinafter referred to as
Confidential Business Information (``CBI'')). Comments submitted
through https://www.regulations.gov cannot be claimed as CBI. Comments
received through the website will waive any CBI claims for the
information submitted. For information on submitting CBI, see the
Confidential Business Information section.
DOE processes submissions made through https://www.regulations.gov
before posting. Normally, comments will be posted within a few days of
being submitted. However, if large volumes of comments are being
processed simultaneously, your comment may not be viewable for up to
several weeks. Please keep the comment tracking number that
www.regulations.gov provides after you have successfully uploaded your
comment.
Submitting comments via email, hand delivery/courier, or postal
mail. Comments and documents submitted via email, hand delivery/
courier, or postal mail also will be posted to https://www.regulations.gov. If you do not want your personal contact
information to be publicly viewable, do not include it in your comment
or any accompanying documents. Instead, provide your contact
information on a cover letter. Include your first and last names, email
address, telephone number, and optional mailing address. The cover
letter will not be publicly viewable as long as it does not include any
comments.
Include contact information each time you submit comments, data,
documents, and other information to DOE. If you submit via postal mail
or hand delivery/courier, please provide all items on a CD, if
feasible. It is not necessary to submit printed copies. No
telefacsimiles (faxes) will be accepted.
Comments, data, and other information submitted to DOE
electronically should be provided in PDF (preferred), Microsoft Word or
Excel, WordPerfect, or text (ASCII) file format. Provide documents that
are not secured, written in English and free of any defects or viruses.
Documents should not contain special characters or any form of
encryption and, if possible, they should carry the electronic signature
of the author.
Campaign form letters. Please submit campaign form letters by the
originating organization in batches of between 50 to 500 form letters
per PDF or as one form letter with a list of supporters' names compiled
into one or more PDFs. This reduces comment processing and posting
time.
Confidential Business Information. According to 10 CFR 1004.11, any
person submitting information that he or she believes to be
confidential and exempt by law from public disclosure should submit via
email, postal mail, or hand delivery/courier two well-marked copies:
One copy of the document marked confidential including all the
information believed to be confidential, and one copy of the document
marked ``non-confidential'' with the information believed to be
confidential deleted. Submit these documents via email or on a CD, if
feasible. DOE will make its own determination about the confidential
[[Page 30890]]
status of the information and treat it according to its determination.
It is DOE's policy that all comments may be included in the public
docket, without change and as received, including any personal
information provided in the comments (except information deemed to be
exempt from public disclosure).
DOE considers public participation to be a very important part of
the process for developing energy conservation standards. DOE actively
encourages the participation and interaction of the public during the
comment period in each stage of the rulemaking process. Interactions
with and between members of the public provide a balanced discussion of
the issues and assist DOE in the rulemaking process.
Anyone who wishes to be added to the DOE mailing list to receive
future notices and information about this process or would like to
request a public meeting should contact Appliance and Equipment
Standards Program staff at (202) 287-1445 or via email at
[email protected].
Signing Authority
This document of the Department of Energy was signed on March 10,
2020, by Alexander N. Fitzsimmons, Deputy Assistant Secretary for
Energy Efficiency, Energy Efficiency and Renewable Energy, pursuant to
delegated authority from the Secretary of Energy. That document with
the original signature and date is maintained by DOE. For
administrative purposes only, and in compliance with requirements of
the Office of the Federal Register, the undersigned DOE Federal
Register Liaison Officer has been authorized to sign and submit the
document in electronic format for publication, as an official document
of the Department of Energy. This administrative process in no way
alters the legal effect of this document upon publication in the
Federal Register.
Signed in Washington, DC, on May 6, 2020.
Treena V. Garrett,
Federal Register Liaison Officer, U.S. Department of Energy.
[FR Doc. 2020-09989 Filed 5-20-20; 8:45 am]
BILLING CODE 6450-01-P