Airworthiness Directives; International Aero Engines, LLC Turbofan Engines, 15943-15945 [2020-05711]
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Federal Register / Vol. 85, No. 55 / Friday, March 20, 2020 / Rules and Regulations
DEPARTMENT OF TRANSPORTATION
Federal Aviation Administration
14 CFR Part 39
[Docket No. FAA–2020–0184; Project
Identifier AD–2020–00187–E; Amendment
39–21104; AD 2020–06–02]
RIN 2120–AA64
Airworthiness Directives; International
Aero Engines, LLC Turbofan Engines
Federal Aviation
Administration (FAA), DOT.
ACTION: Final rule; request for
comments.
jbell on DSKJLSW7X2PROD with RULES
AGENCY:
Examining the AD Docket
SUMMARY: The FAA is adopting a new
airworthiness directive (AD) for all
International Aero Engines, LLC (IAE)
PW1122G–JM, PW1124G1–JM,
PW1124G–JM, PW1127GA–JM,
PW1127G1–JM, PW1127G–JM,
PW1133G–JM, PW1133GA–JM,
PW1130G–JM, and PW1129G–JM model
turbofan engines with a certain lowpressure turbine (LPT) 3rd-stage blade
installed. This AD requires initial and
repetitive borescope inspections (BSI) of
the turbine stator intermediate outer
rear air seal (turbine piston seal) and,
depending on the results of the
inspection, replacement with a part
eligible for installation. This AD was
prompted by reports of failure of turbine
piston seals leading to fracture of the
LPT 3rd-stage blades. The FAA is
issuing this AD to address the unsafe
condition on these products.
DATES: This AD is effective April 6,
2020.
The Director of the Federal Register
approved the incorporation by reference
of a certain publication listed in this AD
as of April 6, 2020.
The FAA must receive comments on
this AD by May 4, 2020.
ADDRESSES: You may send comments,
using the procedures found in 14 CFR
11.43 and 11.45, by any of the following
methods:
• Federal eRulemaking Portal: Go to
https://www.regulations.gov. Follow the
instructions for submitting comments.
• Fax: 202–493–2251.
• Mail: U.S. Department of
Transportation, Docket Operations, M–
30, West Building Ground Floor, Room
W12–140, 1200 New Jersey Avenue SE,
Washington, DC 20590.
• Hand Delivery: U.S. Department of
Transportation, Docket Operations, M–
30, West Building Ground Floor, Room
W12–140, 1200 New Jersey Avenue SE,
Washington, DC 20590, between 9 a.m.
and 5 p.m., Monday through Friday,
except Federal holidays.
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17:04 Mar 19, 2020
Jkt 250001
For service information identified in
this final rule, contact International
Aero Engines, LLC, 400 Main Street,
East Hartford, CT 06118, United States;
phone: 800–565–0140; email: help24@
pw.utc.com; website: https://
fleetcare.pw.utc.com. You may view this
service information at the FAA, Engine
and Propeller Standards Branch, 1200
District Avenue, Burlington, MA, 01803.
For information on the availability of
this material at the FAA, call 781–238–
7759. It is also available on the internet
at https://www.regulations.gov by
searching for and locating Docket No.
FAA–2020–0184.
You may examine the AD docket on
the internet at https://
www.regulations.gov by searching for
and locating Docket No. FAA–2020–
0184; or in person at Docket Operations
between 9 a.m. and 5 p.m., Monday
through Friday, except Federal holidays.
The AD docket contains this final rule,
any comments received, and other
information. The street address for the
Docket Operations is listed above.
Comments will be available in the AD
docket shortly after receipt.
FOR FURTHER INFORMATION CONTACT:
Kevin M. Clark, Aerospace Engineer,
ECO Branch, FAA, 1200 District
Avenue, Burlington, MA 01803; phone:
781–238–7088; fax: 781–238–7199;
email: kevin.m.clark@faa.gov.
SUPPLEMENTARY INFORMATION:
Discussion
The FAA has received reports of 57
instances of fractures occurring on LPT
3rd-stage blades during operation since
2017.
In response to the LPT 3rd-stage blade
fractures that occurred from 2017 until
November 2019, and in response to ongoing investigations of these fractures,
the FAA proposed an AD, Product
Identifier 2019–NE–31–AD (84 FR
64441, November 22, 2019), to replace
the LPT 3rd-stage blades with more
impact-resistant LPT blades. The FAA
also issued AD 2019–25–01 (84 FR
65666, November 29, 2019) to accelerate
replacement of certain LPT 3rd-stage
blades on the affected engines. Since
November 2019, 12 additional LPT 3rdstage blade fractures have occurred.
The FAA investigation determined
that 28 of the 57 LPT 3rd-stage blade
fractures resulted from wear and
fracture of the turbine piston seal
releasing debris that impacted the LPT
3rd-stage blades. The FAA is therefore
issuing this AD to prevent failure of the
turbine piston seals and fracture of the
LPT 3rd-stage blades.
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15943
This condition, if not addressed,
could result in failure of one or more
engines, loss of thrust control, and loss
of the airplane. The FAA is issuing this
AD to address the unsafe condition on
these products.
Related Service Information Under 1
CFR Part 51
The FAA reviewed Pratt & Whitney
(P&W) Service Bulletin (SB) PW1000G–
C–72–00–0154–00A–930A–D, Issue No.
004, dated February 14, 2020. The
service information describes
procedures for performing initial and
repetitive BSIs of the LPT 3rd-stage
turbine pistol seal. This service
information is reasonably available
because the interested parties have
access to it through their normal course
of business or by the means identified
in the ADDRESSES section.
Other Related Service Information
The FAA reviewed Airbus Aircraft
Maintenance Manual (AMM) TASK 72–
53–00–200–801–A. The AMM describes
procedures for BSI of the LPT assembly.
FAA’s Determination
The FAA is issuing this AD because
it evaluated all the relevant information
and determined the unsafe condition
described previously is likely to exist or
develop in other products of the same
type design.
AD Requirements
This AD requires initial and repetitive
BSI of the turbine piston seal and,
depending on the results of the
inspection, replacement with a part
eligible for installation.
Justification for Immediate Adoption
and Determination of the Effective Date
Section 553(b)(3)(B) of the
Administrative Procedure Act (APA) (5
U.S.C.) authorizes agencies to dispense
with notice and comment procedures
for rules when the agency, for ‘‘good
cause,’’ finds that those procedures are
‘‘impracticable, unnecessary, or contrary
to the public interest.’’ Under this
section, an agency, upon finding good
cause, may issue a final rule without
seeking comment prior to the
rulemaking. Similarly, Section 553(d) of
the APA authorizes agencies to make
rules effective in less than 30 days,
upon a finding of good cause.
An unsafe condition exists that
requires the immediate adoption of this
AD without providing an opportunity
for public comments prior to adoption.
The FAA has found that the risk to the
flying public justifies waiving notice
and comment prior to adoption of this
rule. The affected IAE model turbofan
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Federal Register / Vol. 85, No. 55 / Friday, March 20, 2020 / Rules and Regulations
engines, with a certain LPT 3rd-stage
blade installed, have experienced 57
LPT 3rd-stage blade fractures during
operation since 2017, with 12 LPT 3rdstage blade fractures occurring between
December 2019 and February 2020.
Twenty-eight of the 57 LPT 3rd-stage
blade fractures resulted from wear and
fracture of the turbine piston seal
releasing debris that impacted the LPT
3rd-stage blades. The turbine piston seal
must be inspected within 15 days on
engines operating on extended
operations (ETOPS) flights and within
45 days on engines that do not operate
on ETOPS flights. This unsafe condition
may result in loss of the airplane.
The FAA considers the inspection of
the turbine piston seals to be an urgent
safety issue. Accordingly, notice and
opportunity for prior public comment
are impracticable and contrary to public
interest pursuant to 5 U.S.C.
553(b)(3)(B). In addition, for the reasons
stated above, the FAA finds that good
cause exists pursuant to 5 U.S.C. 553(d)
for making this amendment effective in
less than 30 days.
Comments Invited
This AD is a final rule that involves
requirements affecting flight safety and
was not preceded by notice and an
opportunity for public comment.
However, the FAA invites you to send
any written data, views, or arguments
about this final rule. Send your
comments to an address listed under the
ADDRESSES section. Include the docket
number FAA–2020–0184 and Project
Identifier AD–2020–00187–E at the
beginning of your comments. The FAA
specifically invites comments on the
overall regulatory, economic,
environmental, and energy aspects of
this final rule. The FAA will consider
all comments received by the closing
date and may amend this final rule
because of those comments.
Except for Confidential Business
Information (CBI) as described in the
following paragraph, and other
information as described in 14 CFR
11.35, the FAA will post all comments
received, without change, to https://
www.regulations.gov, including any
personal information you provide. The
FAA will also post a report
summarizing each substantive verbal
contact received about this AD.
Confidential Business Information
Confidential Business Information
(CBI) is commercial or financial
information that is both customarily and
actually treated as private by its owner.
Under the Freedom of Information Act
(FOIA) (5 U.S.C. 552), CBI is exempt
from public disclosure. If your
comments responsive to this AD contain
commercial or financial information
that is customarily treated as private,
that you actually treat as private, and
that is relevant or responsive to this AD,
it is important that you clearly designate
the submitted comments as CBI. Please
mark each page of your submission
containing CBI as ‘‘PROPIN.’’ The FAA
will treat such marked submissions as
confidential under the FOIA, and they
will not be placed in the public docket
of this AD. Submissions containing CBI
should be sent to Kevin M. Clark,
Aerospace Engineer, ECO Branch, FAA,
1200 District Avenue, Burlington, MA,
01803. Any commentary that the FAA
receives which is not specifically
designated as CBI will be placed in the
public docket for this rulemaking.
Regulatory Flexibility Act
The requirements of the Regulatory
Flexibility Act (RFA) do not apply when
an agency finds good cause pursuant to
5 U.S.C. 553 to adopt a rule without
prior notice and comment. Because FAA
has determined that it has good cause to
adopt this rule without notice and
comment, RFA analysis is not required.
Costs of Compliance
The FAA estimates that this AD
affects 40 engines installed on airplanes
of U.S. registry.
The FAA estimates the following
costs to comply with this AD:
ESTIMATED COSTS
Action
Labor cost
BSI turbine piston seal ....................................
2 work-hours × $85 per hour = $170 .............
The FAA estimates the following
costs to do any necessary replacements
that would be required based on the
results of the inspection. The FAA has
no way of determining the number of
Cost per
product
Parts cost
$0
$170
Cost on U.S.
operators
$6,800
engines that might need this
replacement:
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ON-CONDITION COSTS
Action
Labor cost
Parts cost
Replace turbine piston seal .............................
Replace set of LPT 3rd-stage blades ..............
30 work-hours × $85 per hour = $2,550 .........
408 work-hours × $85 per hour = $34,680 .....
$30,000 ...................................
$750,000 per blade set ...........
Authority for This Rulemaking
Subtitle VII, Part A, Subpart III, Section
44701: ‘‘General requirements.’’ Under
that section, Congress charges the FAA
with promoting safe flight of civil
aircraft in air commerce by prescribing
regulations for practices, methods, and
procedures the Administrator finds
necessary for safety in air commerce.
This regulation is within the scope of
that authority because it addresses an
unsafe condition that is likely to exist or
Title 49 of the United States Code
specifies the FAA’s authority to issue
rules on aviation safety. Subtitle I,
section 106, describes the authority of
the FAA Administrator. ‘‘Subtitle VII:
Aviation Programs’’ describes in more
detail the scope of the Agency’s
authority.
The FAA is issuing this rulemaking
under the authority described in
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17:04 Mar 19, 2020
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Cost per
product
$32,550
784,680
develop on products identified in this
rulemaking action.
Regulatory Findings
This AD will not have federalism
implications under Executive Order
13132. This AD will not have a
substantial direct effect on the States, on
the relationship between the national
government and the States, or on the
distribution of power and
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Federal Register / Vol. 85, No. 55 / Friday, March 20, 2020 / Rules and Regulations
responsibilities among the various
levels of government.
For the reasons discussed above, I
certify that this AD:
(1) Is not a ‘‘significant regulatory
action’’ under Executive Order 12866,
and
(2) Will not affect intrastate aviation
in Alaska.
List of Subjects in 14 CFR Part 39
Air transportation, Aircraft, Aviation
safety, Incorporation by reference,
Safety.
Adoption of the Amendment
Accordingly, under the authority
delegated to me by the Administrator,
the FAA amends 14 CFR part 39 as
follows:
PART 39—AIRWORTHINESS
DIRECTIVES
1. The authority citation for part 39
continues to read as follows:
■
Authority: 49 U.S.C. 106(g), 40113, 44701.
§ 39.13
[Amended]
2. The FAA amends § 39.13 by adding
the following new airworthiness
directive (AD):
■
2020–06–02 International Aero Engines
LLC: Amendment 39–21104; Docket No.
FAA–2020–0184; Project Identifier AD–
2020–00187–E.
(a) Effective Date
This AD is effective April 6, 2020.
(b) Affected ADs
None.
(c) Applicability
This AD applies to International Aero
Engines, LLC (IAE) PW1122G–JM,
PW1124G1–JM, PW1124G–JM, PW1127GA–
JM, PW1127G1–JM, PW1127G–JM,
PW1133G–JM, PW1133GA–JM, PW1130G–
JM, and PW1129G–JM model turbofan
engines with low-pressure turbine (LPT) 3rdstage blade, part number (P/N) 5387343,
5387493, 5387473 or 5387503, installed.
jbell on DSKJLSW7X2PROD with RULES
(d) Subject
Joint Aircraft System Component (JASC)
Code 7250, Turbine Section.
(e) Unsafe Condition
This AD was prompted by reports of failure
of turbine stator intermediate outer rear air
seals (turbine piston seals) leading to fracture
of the LPT 3rd-stage blades. The FAA is
issuing this AD to prevent failure of the
turbine piston seals and fracture of LPT 3rdstage blades. The unsafe condition, if not
addressed, could result in failure of one or
more engines, loss of thrust control, and loss
of the airplane.
(f) Compliance
Comply with this AD within the
compliance times specified, unless already
done.
VerDate Sep<11>2014
17:04 Mar 19, 2020
Jkt 250001
(g) Required Actions
(1) Perform a borescope inspection (BSI) of
the turbine piston seal shiplap in accordance
with the Accomplishment Instructions, For
Engines Installed On Aircraft, paragraph B of
Pratt & Whitney (P&W) Service Bulletin (SB)
PW1000G–C–72–00–0154–00A–930A–D,
Issue No. 004, dated February 14, 2020
(‘‘P&W SB PW1000G–C–72–00–0154–00A–
930A–D’’), or the Accomplishment
Instructions, For Engines Not Installed on
Aircraft, paragraph A of P&W SB PW1000G–
C–72–00–0154–00A–930A–D, as applicable,
as follows:
(i) For engines operating on extended
operations (ETOPS) flights, perform the BSI
of the turbine piston seal shiplap within 15
days after the effective date of this AD.
(ii) For engines that do not operate on
ETOPS flights, perform the BSI of the turbine
piston seal shiplap within 45 days after the
effective date of this AD.
(iii) Before further flight, remove from
service any turbine piston seal found to
exceed serviceable limits, as described in the
Accomplishment Instructions, For Engines
Installed On Aircraft, paragraph C.(1) and
C.(2), of P&W SB PW1000G–C–72–00–0154–
00A–930A–D.
(iv) If any turbine piston seal shiplap is
found fractured and missing, before further
flight, BSI the LPT 3rd-stage blades, and
remove any LPT 3rd-stage blade found to
exceed serviceable limits.
Note 1 to paragraph (g)(1)(iv): Guidance on
determining LPT 3rd-stage blade serviceable
limits can be found in Airbus Aircraft
Maintenance Manual (AMM) TASK 72–53–
00–200–801–A.
(2) Thereafter, repeat the BSI required by
paragraph (g)(1) of the turbine piston seal as
follows:
(i) For any turbine piston seal found intact
(not fractured) during the last BSI, repeat the
BSI within the intervals in Table 2, of P&W
SB PW1000G–C–72–00–0154–00A–930A–D.
(ii) For any turbine piston seal found
fractured during the last BSI, repeat the BSI
every 200 flight cycles from the previous BSI
to ensure proper engagement per the
Accomplishment Instructions, For Engines
Installed On Aircraft, paragraph C.(1) of P&W
SB PW1000G–C–72–00–0154–00A–930A–D.
(h) Terminating Action
Removal of the LPT 3rd-stage blades, P/N
5387343, 5387493, 5387473, and 5387503, is
a terminating action to the initial and
repetitive BSI requirements of this AD.
(i) Credit for Previous Actions
You may take credit for the initial BSI of
the turbine piston seal required by paragraph
(g)(1) of this AD if done in accordance with
the Accomplishment Instructions, For
Engines Installed On Aircraft, paragraph B, of
P&W SB PW1000G–C–72–00–0154–00A–
930A–D, Issue 003, dated February 5, 2020,
or earlier versions.
send your request to your principal inspector
or local Flight Standards District Office, as
appropriate. If sending information directly
to the manager of the certification office,
send it to the attention of the person
identified in paragraph (k) of this AD. You
may email your request to: ANE-AD-AMOC@
faa.gov.
(2) Before using any approved AMOC,
notify your appropriate principal inspector,
or lacking a principal inspector, the manager
of the local flight standards district office/
certificate holding district office.
(k) Related Information
For more information about this AD,
contact Kevin M. Clark, Aerospace Engineer,
ECO Branch, FAA, 1200 District Avenue,
Burlington, MA 01803; phone: 781–238–
7088; fax: 781–238–7199; email:
kevin.m.clark@faa.gov.
(l) Material Incorporated by Reference
(1) The Director of the Federal Register
approved the incorporation by reference
(IBR) of the service information listed in this
paragraph under 5 U.S.C. 552(a) and 1 CFR
part 51.
(2) You must use this service information
as applicable to do the actions required by
this AD, unless the AD specifies otherwise.
(i) Pratt & Whitney Service Bulletin
PW1000G–C–72–00–0154–00A–930A–D,
Issue No. 004, dated February 14, 2020.
(ii) [Reserved]
(3) For Pratt & Whitney service information
identified in this AD, contact International
Aero Engines, LLC, 400 Main Street, East
Hartford, CT 06118, United States; phone:
800–565–0140; email: help24@pw.utc.com;
website: https://fleetcare.pw.utc.com.
(4) You may view this service information
at the FAA, Engine and Propeller Standards
Branch, 1200 District Avenue, Burlington,
MA 01803. For information on the
availability of this material at the FAA, call
781–238–7759.
(5) You may view this service information
that is incorporated by reference at the
National Archives and Records
Administration (NARA). For information on
the availability of this material at NARA,
email: fedreg.legal@nara.gov, or go to:
https://www.archives.gov/federal-register/cfr/
ibr-locations.html.
Issued on March 6, 2020.
Gaetano A. Sciortino,
Deputy Director for Strategic Initiatives,
Compliance & Airworthiness Division,
Aircraft Certification Service.
[FR Doc. 2020–05711 Filed 3–19–20; 8:45 am]
BILLING CODE 4910–13–P
(j) Alternative Methods of Compliance
(AMOCs)
(1) The Manager, ECO Branch, FAA, has
the authority to approve AMOCs for this AD,
if requested using the procedures found in 14
CFR 39.19. In accordance with 14 CFR 39.19,
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15945
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Agencies
[Federal Register Volume 85, Number 55 (Friday, March 20, 2020)]
[Rules and Regulations]
[Pages 15943-15945]
From the Federal Register Online via the Government Publishing Office [www.gpo.gov]
[FR Doc No: 2020-05711]
[[Page 15943]]
-----------------------------------------------------------------------
DEPARTMENT OF TRANSPORTATION
Federal Aviation Administration
14 CFR Part 39
[Docket No. FAA-2020-0184; Project Identifier AD-2020-00187-E;
Amendment 39-21104; AD 2020-06-02]
RIN 2120-AA64
Airworthiness Directives; International Aero Engines, LLC
Turbofan Engines
AGENCY: Federal Aviation Administration (FAA), DOT.
ACTION: Final rule; request for comments.
-----------------------------------------------------------------------
SUMMARY: The FAA is adopting a new airworthiness directive (AD) for all
International Aero Engines, LLC (IAE) PW1122G-JM, PW1124G1-JM, PW1124G-
JM, PW1127GA-JM, PW1127G1-JM, PW1127G-JM, PW1133G-JM, PW1133GA-JM,
PW1130G-JM, and PW1129G-JM model turbofan engines with a certain low-
pressure turbine (LPT) 3rd-stage blade installed. This AD requires
initial and repetitive borescope inspections (BSI) of the turbine
stator intermediate outer rear air seal (turbine piston seal) and,
depending on the results of the inspection, replacement with a part
eligible for installation. This AD was prompted by reports of failure
of turbine piston seals leading to fracture of the LPT 3rd-stage
blades. The FAA is issuing this AD to address the unsafe condition on
these products.
DATES: This AD is effective April 6, 2020.
The Director of the Federal Register approved the incorporation by
reference of a certain publication listed in this AD as of April 6,
2020.
The FAA must receive comments on this AD by May 4, 2020.
ADDRESSES: You may send comments, using the procedures found in 14 CFR
11.43 and 11.45, by any of the following methods:
Federal eRulemaking Portal: Go to https://www.regulations.gov. Follow the instructions for submitting comments.
Fax: 202-493-2251.
Mail: U.S. Department of Transportation, Docket
Operations, M-30, West Building Ground Floor, Room W12-140, 1200 New
Jersey Avenue SE, Washington, DC 20590.
Hand Delivery: U.S. Department of Transportation, Docket
Operations, M-30, West Building Ground Floor, Room W12-140, 1200 New
Jersey Avenue SE, Washington, DC 20590, between 9 a.m. and 5 p.m.,
Monday through Friday, except Federal holidays.
For service information identified in this final rule, contact
International Aero Engines, LLC, 400 Main Street, East Hartford, CT
06118, United States; phone: 800-565-0140; email: [email protected];
website: https://fleetcare.pw.utc.com. You may view this service
information at the FAA, Engine and Propeller Standards Branch, 1200
District Avenue, Burlington, MA, 01803. For information on the
availability of this material at the FAA, call 781-238-7759. It is also
available on the internet at https://www.regulations.gov by searching
for and locating Docket No. FAA-2020-0184.
Examining the AD Docket
You may examine the AD docket on the internet at https://www.regulations.gov by searching for and locating Docket No. FAA-2020-
0184; or in person at Docket Operations between 9 a.m. and 5 p.m.,
Monday through Friday, except Federal holidays. The AD docket contains
this final rule, any comments received, and other information. The
street address for the Docket Operations is listed above. Comments will
be available in the AD docket shortly after receipt.
FOR FURTHER INFORMATION CONTACT: Kevin M. Clark, Aerospace Engineer,
ECO Branch, FAA, 1200 District Avenue, Burlington, MA 01803; phone:
781-238-7088; fax: 781-238-7199; email: [email protected].
SUPPLEMENTARY INFORMATION:
Discussion
The FAA has received reports of 57 instances of fractures occurring
on LPT 3rd-stage blades during operation since 2017.
In response to the LPT 3rd-stage blade fractures that occurred from
2017 until November 2019, and in response to on-going investigations of
these fractures, the FAA proposed an AD, Product Identifier 2019-NE-31-
AD (84 FR 64441, November 22, 2019), to replace the LPT 3rd-stage
blades with more impact-resistant LPT blades. The FAA also issued AD
2019-25-01 (84 FR 65666, November 29, 2019) to accelerate replacement
of certain LPT 3rd-stage blades on the affected engines. Since November
2019, 12 additional LPT 3rd-stage blade fractures have occurred.
The FAA investigation determined that 28 of the 57 LPT 3rd-stage
blade fractures resulted from wear and fracture of the turbine piston
seal releasing debris that impacted the LPT 3rd-stage blades. The FAA
is therefore issuing this AD to prevent failure of the turbine piston
seals and fracture of the LPT 3rd-stage blades.
This condition, if not addressed, could result in failure of one or
more engines, loss of thrust control, and loss of the airplane. The FAA
is issuing this AD to address the unsafe condition on these products.
Related Service Information Under 1 CFR Part 51
The FAA reviewed Pratt & Whitney (P&W) Service Bulletin (SB)
PW1000G-C-72-00-0154-00A-930A-D, Issue No. 004, dated February 14,
2020. The service information describes procedures for performing
initial and repetitive BSIs of the LPT 3rd-stage turbine pistol seal.
This service information is reasonably available because the interested
parties have access to it through their normal course of business or by
the means identified in the ADDRESSES section.
Other Related Service Information
The FAA reviewed Airbus Aircraft Maintenance Manual (AMM) TASK 72-
53-00-200-801-A. The AMM describes procedures for BSI of the LPT
assembly.
FAA's Determination
The FAA is issuing this AD because it evaluated all the relevant
information and determined the unsafe condition described previously is
likely to exist or develop in other products of the same type design.
AD Requirements
This AD requires initial and repetitive BSI of the turbine piston
seal and, depending on the results of the inspection, replacement with
a part eligible for installation.
Justification for Immediate Adoption and Determination of the Effective
Date
Section 553(b)(3)(B) of the Administrative Procedure Act (APA) (5
U.S.C.) authorizes agencies to dispense with notice and comment
procedures for rules when the agency, for ``good cause,'' finds that
those procedures are ``impracticable, unnecessary, or contrary to the
public interest.'' Under this section, an agency, upon finding good
cause, may issue a final rule without seeking comment prior to the
rulemaking. Similarly, Section 553(d) of the APA authorizes agencies to
make rules effective in less than 30 days, upon a finding of good
cause.
An unsafe condition exists that requires the immediate adoption of
this AD without providing an opportunity for public comments prior to
adoption. The FAA has found that the risk to the flying public
justifies waiving notice and comment prior to adoption of this rule.
The affected IAE model turbofan
[[Page 15944]]
engines, with a certain LPT 3rd-stage blade installed, have experienced
57 LPT 3rd-stage blade fractures during operation since 2017, with 12
LPT 3rd-stage blade fractures occurring between December 2019 and
February 2020. Twenty-eight of the 57 LPT 3rd-stage blade fractures
resulted from wear and fracture of the turbine piston seal releasing
debris that impacted the LPT 3rd-stage blades. The turbine piston seal
must be inspected within 15 days on engines operating on extended
operations (ETOPS) flights and within 45 days on engines that do not
operate on ETOPS flights. This unsafe condition may result in loss of
the airplane.
The FAA considers the inspection of the turbine piston seals to be
an urgent safety issue. Accordingly, notice and opportunity for prior
public comment are impracticable and contrary to public interest
pursuant to 5 U.S.C. 553(b)(3)(B). In addition, for the reasons stated
above, the FAA finds that good cause exists pursuant to 5 U.S.C. 553(d)
for making this amendment effective in less than 30 days.
Comments Invited
This AD is a final rule that involves requirements affecting flight
safety and was not preceded by notice and an opportunity for public
comment. However, the FAA invites you to send any written data, views,
or arguments about this final rule. Send your comments to an address
listed under the ADDRESSES section. Include the docket number FAA-2020-
0184 and Project Identifier AD-2020-00187-E at the beginning of your
comments. The FAA specifically invites comments on the overall
regulatory, economic, environmental, and energy aspects of this final
rule. The FAA will consider all comments received by the closing date
and may amend this final rule because of those comments.
Except for Confidential Business Information (CBI) as described in
the following paragraph, and other information as described in 14 CFR
11.35, the FAA will post all comments received, without change, to
https://www.regulations.gov, including any personal information you
provide. The FAA will also post a report summarizing each substantive
verbal contact received about this AD.
Confidential Business Information
Confidential Business Information (CBI) is commercial or financial
information that is both customarily and actually treated as private by
its owner. Under the Freedom of Information Act (FOIA) (5 U.S.C. 552),
CBI is exempt from public disclosure. If your comments responsive to
this AD contain commercial or financial information that is customarily
treated as private, that you actually treat as private, and that is
relevant or responsive to this AD, it is important that you clearly
designate the submitted comments as CBI. Please mark each page of your
submission containing CBI as ``PROPIN.'' The FAA will treat such marked
submissions as confidential under the FOIA, and they will not be placed
in the public docket of this AD. Submissions containing CBI should be
sent to Kevin M. Clark, Aerospace Engineer, ECO Branch, FAA, 1200
District Avenue, Burlington, MA, 01803. Any commentary that the FAA
receives which is not specifically designated as CBI will be placed in
the public docket for this rulemaking.
Regulatory Flexibility Act
The requirements of the Regulatory Flexibility Act (RFA) do not
apply when an agency finds good cause pursuant to 5 U.S.C. 553 to adopt
a rule without prior notice and comment. Because FAA has determined
that it has good cause to adopt this rule without notice and comment,
RFA analysis is not required.
Costs of Compliance
The FAA estimates that this AD affects 40 engines installed on
airplanes of U.S. registry.
The FAA estimates the following costs to comply with this AD:
Estimated Costs
----------------------------------------------------------------------------------------------------------------
Cost per Cost on U.S.
Action Labor cost Parts cost product operators
----------------------------------------------------------------------------------------------------------------
BSI turbine piston seal............... 2 work-hours x $85 per $0 $170 $6,800
hour = $170.
----------------------------------------------------------------------------------------------------------------
The FAA estimates the following costs to do any necessary
replacements that would be required based on the results of the
inspection. The FAA has no way of determining the number of engines
that might need this replacement:
On-Condition Costs
----------------------------------------------------------------------------------------------------------------
Cost per
Action Labor cost Parts cost product
----------------------------------------------------------------------------------------------------------------
Replace turbine piston seal............. 30 work-hours x $85 per $30,000................... $32,550
hour = $2,550.
Replace set of LPT 3rd-stage blades..... 408 work-hours x $85 per $750,000 per blade set.... 784,680
hour = $34,680.
----------------------------------------------------------------------------------------------------------------
Authority for This Rulemaking
Title 49 of the United States Code specifies the FAA's authority to
issue rules on aviation safety. Subtitle I, section 106, describes the
authority of the FAA Administrator. ``Subtitle VII: Aviation Programs''
describes in more detail the scope of the Agency's authority.
The FAA is issuing this rulemaking under the authority described in
Subtitle VII, Part A, Subpart III, Section 44701: ``General
requirements.'' Under that section, Congress charges the FAA with
promoting safe flight of civil aircraft in air commerce by prescribing
regulations for practices, methods, and procedures the Administrator
finds necessary for safety in air commerce. This regulation is within
the scope of that authority because it addresses an unsafe condition
that is likely to exist or develop on products identified in this
rulemaking action.
Regulatory Findings
This AD will not have federalism implications under Executive Order
13132. This AD will not have a substantial direct effect on the States,
on the relationship between the national government and the States, or
on the distribution of power and
[[Page 15945]]
responsibilities among the various levels of government.
For the reasons discussed above, I certify that this AD:
(1) Is not a ``significant regulatory action'' under Executive
Order 12866, and
(2) Will not affect intrastate aviation in Alaska.
List of Subjects in 14 CFR Part 39
Air transportation, Aircraft, Aviation safety, Incorporation by
reference, Safety.
Adoption of the Amendment
Accordingly, under the authority delegated to me by the
Administrator, the FAA amends 14 CFR part 39 as follows:
PART 39--AIRWORTHINESS DIRECTIVES
0
1. The authority citation for part 39 continues to read as follows:
Authority: 49 U.S.C. 106(g), 40113, 44701.
Sec. 39.13 [Amended]
0
2. The FAA amends Sec. 39.13 by adding the following new airworthiness
directive (AD):
2020-06-02 International Aero Engines LLC: Amendment 39-21104;
Docket No. FAA-2020-0184; Project Identifier AD-2020-00187-E.
(a) Effective Date
This AD is effective April 6, 2020.
(b) Affected ADs
None.
(c) Applicability
This AD applies to International Aero Engines, LLC (IAE)
PW1122G-JM, PW1124G1-JM, PW1124G-JM, PW1127GA-JM, PW1127G1-JM,
PW1127G-JM, PW1133G-JM, PW1133GA-JM, PW1130G-JM, and PW1129G-JM
model turbofan engines with low-pressure turbine (LPT) 3rd-stage
blade, part number (P/N) 5387343, 5387493, 5387473 or 5387503,
installed.
(d) Subject
Joint Aircraft System Component (JASC) Code 7250, Turbine
Section.
(e) Unsafe Condition
This AD was prompted by reports of failure of turbine stator
intermediate outer rear air seals (turbine piston seals) leading to
fracture of the LPT 3rd-stage blades. The FAA is issuing this AD to
prevent failure of the turbine piston seals and fracture of LPT 3rd-
stage blades. The unsafe condition, if not addressed, could result
in failure of one or more engines, loss of thrust control, and loss
of the airplane.
(f) Compliance
Comply with this AD within the compliance times specified,
unless already done.
(g) Required Actions
(1) Perform a borescope inspection (BSI) of the turbine piston
seal shiplap in accordance with the Accomplishment Instructions, For
Engines Installed On Aircraft, paragraph B of Pratt & Whitney (P&W)
Service Bulletin (SB) PW1000G-C-72-00-0154-00A-930A-D, Issue No.
004, dated February 14, 2020 (``P&W SB PW1000G-C-72-00-0154-00A-
930A-D''), or the Accomplishment Instructions, For Engines Not
Installed on Aircraft, paragraph A of P&W SB PW1000G-C-72-00-0154-
00A-930A-D, as applicable, as follows:
(i) For engines operating on extended operations (ETOPS)
flights, perform the BSI of the turbine piston seal shiplap within
15 days after the effective date of this AD.
(ii) For engines that do not operate on ETOPS flights, perform
the BSI of the turbine piston seal shiplap within 45 days after the
effective date of this AD.
(iii) Before further flight, remove from service any turbine
piston seal found to exceed serviceable limits, as described in the
Accomplishment Instructions, For Engines Installed On Aircraft,
paragraph C.(1) and C.(2), of P&W SB PW1000G-C-72-00-0154-00A-930A-
D.
(iv) If any turbine piston seal shiplap is found fractured and
missing, before further flight, BSI the LPT 3rd-stage blades, and
remove any LPT 3rd-stage blade found to exceed serviceable limits.
Note 1 to paragraph (g)(1)(iv): Guidance on determining LPT 3rd-
stage blade serviceable limits can be found in Airbus Aircraft
Maintenance Manual (AMM) TASK 72-53-00-200-801-A.
(2) Thereafter, repeat the BSI required by paragraph (g)(1) of
the turbine piston seal as follows:
(i) For any turbine piston seal found intact (not fractured)
during the last BSI, repeat the BSI within the intervals in Table 2,
of P&W SB PW1000G-C-72-00-0154-00A-930A-D.
(ii) For any turbine piston seal found fractured during the last
BSI, repeat the BSI every 200 flight cycles from the previous BSI to
ensure proper engagement per the Accomplishment Instructions, For
Engines Installed On Aircraft, paragraph C.(1) of P&W SB PW1000G-C-
72-00-0154-00A-930A-D.
(h) Terminating Action
Removal of the LPT 3rd-stage blades, P/N 5387343, 5387493,
5387473, and 5387503, is a terminating action to the initial and
repetitive BSI requirements of this AD.
(i) Credit for Previous Actions
You may take credit for the initial BSI of the turbine piston
seal required by paragraph (g)(1) of this AD if done in accordance
with the Accomplishment Instructions, For Engines Installed On
Aircraft, paragraph B, of P&W SB PW1000G-C-72-00-0154-00A-930A-D,
Issue 003, dated February 5, 2020, or earlier versions.
(j) Alternative Methods of Compliance (AMOCs)
(1) The Manager, ECO Branch, FAA, has the authority to approve
AMOCs for this AD, if requested using the procedures found in 14 CFR
39.19. In accordance with 14 CFR 39.19, send your request to your
principal inspector or local Flight Standards District Office, as
appropriate. If sending information directly to the manager of the
certification office, send it to the attention of the person
identified in paragraph (k) of this AD. You may email your request
to: [email protected].
(2) Before using any approved AMOC, notify your appropriate
principal inspector, or lacking a principal inspector, the manager
of the local flight standards district office/certificate holding
district office.
(k) Related Information
For more information about this AD, contact Kevin M. Clark,
Aerospace Engineer, ECO Branch, FAA, 1200 District Avenue,
Burlington, MA 01803; phone: 781-238-7088; fax: 781-238-7199; email:
[email protected].
(l) Material Incorporated by Reference
(1) The Director of the Federal Register approved the
incorporation by reference (IBR) of the service information listed
in this paragraph under 5 U.S.C. 552(a) and 1 CFR part 51.
(2) You must use this service information as applicable to do
the actions required by this AD, unless the AD specifies otherwise.
(i) Pratt & Whitney Service Bulletin PW1000G-C-72-00-0154-00A-
930A-D, Issue No. 004, dated February 14, 2020.
(ii) [Reserved]
(3) For Pratt & Whitney service information identified in this
AD, contact International Aero Engines, LLC, 400 Main Street, East
Hartford, CT 06118, United States; phone: 800-565-0140; email:
[email protected]; website: https://fleetcare.pw.utc.com.
(4) You may view this service information at the FAA, Engine and
Propeller Standards Branch, 1200 District Avenue, Burlington, MA
01803. For information on the availability of this material at the
FAA, call 781-238-7759.
(5) You may view this service information that is incorporated
by reference at the National Archives and Records Administration
(NARA). For information on the availability of this material at
NARA, email: [email protected], or go to: https://www.archives.gov/federal-register/cfr/ibr-locations.html.
Issued on March 6, 2020.
Gaetano A. Sciortino,
Deputy Director for Strategic Initiatives, Compliance & Airworthiness
Division, Aircraft Certification Service.
[FR Doc. 2020-05711 Filed 3-19-20; 8:45 am]
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