Special Conditions: Voyageur Aerotech Inc., Bombardier DHC-8-100, DHC-8-200, DHC-8-300 and DHC-8-400 Series Airplanes; Installed Rechargeable Lithium Batteries, 53995-53997 [2019-21794]
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53995
Rules and Regulations
Federal Register
Vol. 84, No. 196
Wednesday, October 9, 2019
This section of the FEDERAL REGISTER
contains regulatory documents having general
applicability and legal effect, most of which
are keyed to and codified in the Code of
Federal Regulations, which is published under
50 titles pursuant to 44 U.S.C. 1510.
The Code of Federal Regulations is sold by
the Superintendent of Documents.
DEPARTMENT OF TRANSPORTATION
Federal Aviation Administration
14 CFR Part 25
[Docket No. FAA–2019–0488; Special
Conditions No. 25–756–SC]
Special Conditions: Voyageur
Aerotech Inc., Bombardier DHC–8–100,
DHC–8–200, DHC–8–300 and DHC–8–
400 Series Airplanes; Installed
Rechargeable Lithium Batteries
Federal Aviation
Administration (FAA), DOT.
ACTION: Final special conditions.
AGENCY:
These special conditions are
issued for the Bombardier Model No.
DHC–8–100, DHC–8–200, DHC–8–300,
and DHC–8–400 series airplanes. These
airplanes, as modified by Voyageur
Aerotech Inc. (Voyageur), will have
novel or unusual design features when
compared to the state of technology
envisioned in the airworthiness
standards for transport category
airplanes. This design feature is a
rechargeable lithium battery pack inside
the Emergency Backup Power Supply.
The applicable airworthiness
regulations do not contain adequate or
appropriate safety standards for this
design feature. These special conditions
contain the additional safety standards
that the Administrator considers
necessary to establish a level of safety
equivalent to that established by the
existing airworthiness standards.
DATES: Effective October 9, 2019.
FOR FURTHER INFORMATION CONTACT:
Nazih Khaouly, Airplane and Flight
Crew Interface Section, AIR–671,
Transport Standards Branch, Policy and
Innovation Division, Aircraft
Certification Service, Federal Aviation
Administration, 2200 South 216th
Street, Des Moines, Washington 98198;
telephone and fax 206–231–3160; email
Nazih.Khaouly@faa.gov.
SUPPLEMENTARY INFORMATION:
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SUMMARY:
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15:56 Oct 08, 2019
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Background
On September 10, 2018, Voyageur
applied for a supplemental type
certificate for a rechargeable lithium
battery pack inside the Emergency
Backup Power Supply in the Model
DHC–8–100, DHC–8–200, DHC–8–300,
and DHC–8–400 series airplanes. The
Bombardier Model DHC–8–100, DHC–
8–200, DHC–8–300, and DHC–8–400
series airplanes are twin engine
powered airplanes with standard seating
provisions for up to 86 passengers,
depending on model, and a maximum
takeoff weight of between 33,000 lbs.
and 65,200 lbs., depending on series
model.
Type Certification Basis
Under the provisions of title 14, Code
of Federal Regulations (14 CFR) 21.101,
Voyageur must show that the Model
DHC–8–100, DHC–8–200, DHC–8–300,
and DHC–8–400 series airplanes, as
changed, continue to meet the
applicable provisions of the regulations
listed in Type Certificate No. A13NM or
the applicable regulations in effect on
the date of application for the change,
except for earlier amendments as agreed
upon by the FAA.
If the Administrator finds that the
applicable airworthiness regulations
(i.e., 14 CFR part 25) do not contain
adequate or appropriate safety standards
for the Bombardier Model DHC–8–100,
DHC–8–200, DHC–8–300, and DHC–8–
400 series airplanes because of a novel
or unusual design feature, special
conditions are prescribed under the
provisions of § 21.16.
Special conditions are initially
applicable to the model for which they
are issued. Should the applicant apply
for a supplemental type certificate to
modify any other model included on the
same type certificate to incorporate the
same novel or unusual design feature,
these special conditions would also
apply to the other model under § 21.101.
In addition to the applicable
airworthiness regulations and special
conditions, the Bombardier Model
DHC–8–100, DHC–8–200, DHC–8–300,
and DHC–8–400 series airplanes must
comply with the fuel vent and exhaust
emission requirements of 14 CFR part
34 and the noise certification
requirements of 14 CFR part 36.
The FAA issues special conditions, as
defined in 14 CFR 11.19, in accordance
with § 11.38, and they become part of
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Fmt 4700
Sfmt 4700
the type certification basis under
§ 21.101.
Novel or Unusual Design Features
The Bombardier Model DHC–8–100,
DHC–8–200, DHC–8–300, and DHC–8–
400 series airplanes will incorporate the
following novel or unusual design
feature:
The installation of a rechargeable
lithium battery pack inside the
Emergency Backup Power Supply.
Known uses of rechargeable and nonrechargeable lithium batteries on
airplanes include:
• Flightdeck and avionics systems
such as displays, global positioning
systems, cockpit voice recorders, flight
data recorders, underwater-locatorbeacons, navigation computers,
integrated avionics computers, satellite
network/communication systems,
communication management units, and
remote monitor electronic line
replaceable units;
• Cabin safety, entertainment and
communications equipment including
emergency locator transmitters, life
rafts, escape slides, seat belt air bags,
cabin management systems, Ethernet
switches, routers and media servers,
wireless systems, internet/in-flight
entertainment systems, satellite
televisions, remotes and handsets; and
• Systems in cargo areas including
door controls, sensors, video
surveillance equipment and security
systems.
Discussion
Rechargeable lithium batteries are
considered to be a novel or unusual
design feature in transport category
airplanes, with respect to the
requirements in § 25.1353. This type of
battery has certain failure, operational,
and maintenance characteristics that
differ significantly from those of the
nickel-cadmium and lead-acid
rechargeable batteries currently
approved for installation on transport
category airplanes. These batteries
introduce higher energy levels into
airplane systems through new chemical
compositions in various battery-cell
sizes and construction. Interconnection
of these cells in battery packs introduces
failure modes that require unique design
considerations, such as provisions for
thermal management.
These special conditions are
substantively similar to special
conditions the FAA has released in the
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09OCR1
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53996
Federal Register / Vol. 84, No. 196 / Wednesday, October 9, 2019 / Rules and Regulations
past. The special conditions have been
drafted into a plain English format,
reorganized for clarity, and provide
more prescriptive instructions than
previously released special conditions.
Special Condition 1 requires that each
individual cell within a battery be
designed to maintain safe temperatures
and pressures. Special Condition 2
addresses these same issues but for the
entire battery. Special Condition 2
requires that the battery be designed to
prevent propagation of a thermal event,
such as self-sustained, uncontrolled
increases in temperature or pressure
from one cell to adjacent cells.
Special Conditions 1 and 2 are
intended to ensure that the cells and
battery are designed to eliminate the
potential for uncontrollable failures.
However, a certain number of failures
will occur due to various factors beyond
the control of the designer. Therefore,
other special conditions are intended to
protect the airplane and its occupants if
failure occurs.
Special Conditions 3, 7, and 8 are selfexplanatory, and the FAA does not
provide further explanation for them at
this time.
Special Condition 4 clarifies that the
flammable-fluid fire-protection
requirements of 14 CFR 25.863 apply to
rechargeable lithium battery
installations. Section 25.863 is
applicable to areas of the airplane that
could be exposed to flammable fluid
leakage from airplane systems.
Rechargeable lithium batteries contain
electrolyte that is a flammable fluid.
Special Condition 5 requires each
rechargeable lithium battery installation
to not damage surrounding structure or
adjacent systems, equipment, or
electrical wiring from corrosive fluids or
gases that may escape in such a way as
to cause a major or more severe failure
condition. Special Condition 6 requires
each rechargeable lithium battery
installation to have provisions to
prevent any hazardous effect on
airplane structure or systems caused by
the maximum amount of heat it can
generate due to any failure of it or its
individual cells. The means of meeting
special conditions 5 and 6 may be the
same, but they are independent
requirements addressing different
hazards. Special Condition 5 addresses
corrosive fluids and gases, whereas
special condition 6 addresses heat.
Special Condition 9 requires
rechargeable lithium batteries to have
automatic means, for charge rate and
disconnect, due to the fast acting nature
of lithium battery chemical reactions.
Manual intervention would not be
timely or effective in mitigating the
hazards associated with these batteries.
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18:39 Oct 08, 2019
Jkt 250001
Although these special conditions
require specific functionalities and
capabilities, and address certain critical
failure modes of rechargeable lithium
batteries and their installations, the
applicant must also meet the
requirements of §§ 25.1301, 25.1309,
and 25.1709, when applicable, in
addition to these special conditions. To
date, in-service experience has shown
that rechargeable lithium battery
thermal/pressure runaway conditions
are not extremely improbable.
Applicants must assume such failures
could occur sometime during the life of
the battery installation when
demonstrating compliance with
§ 25.1309.
If an applicant proposes to install a
rechargeable lithium battery in a rotor
burst zone, the applicant must assess
the rotor burst induced damage to the
battery to show compliance with
§ 25.903(d)(1) in conjunction with
showing compliance with the
rechargeable lithium battery special
condition.
These special conditions apply to all
rechargeable lithium battery
installations in lieu of § 25.1353(b)(1)
through (4) at amendment 25–123 or
§ 25.1353(c)(1) through (4) at earlier
amendments. Those regulations remain
in effect for other battery installations.
These special conditions contain the
additional safety standards that the
Administrator considers necessary to
establish a level of safety equivalent to
that established by the existing
airworthiness standards.
Discussion of Comments
The FAA issued Notice of Proposed
Special Conditions No. 25–19–09–SC
for the Bombardier Model No. DHC–8–
100, DHC–8–200, DHC–8–300, and
DHC–8–400 series airplanes, which was
published in the Federal Register on
July 22, 2019 (84 FR 35041). No
comments were received, and the
special conditions are adopted as
proposed.
Applicability
As discussed above, these special
conditions are applicable to the
Bombardier Model DHC–8–100, DHC–
8–200, DHC–8–300, and DHC–8–400
series airplanes. Should Voyageur apply
at a later date for a supplemental type
certificate to modify any other model
included on Type Certificate No.
A13NM to incorporate the same novel
or unusual design feature, these special
conditions would apply to that model as
well.
Under standard practice, the effective
date of final special conditions would
be 30 days after the date of publication
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Fmt 4700
Sfmt 4700
in the Federal Register. However, as the
certification date for the Bombardier
Model DHC–8–100, DHC–8–200, DHC–
8–300, and DHC–8–400 series airplanes
is imminent, the FAA finds that good
cause exists to make these special
conditions effective upon publication.
Conclusion
This action affects only certain novel
or unusual design features on Model
DHC–8–100, DHC–8–200, DHC–8–300,
and DHC–8–400 series airplanes. It is
not a rule of general applicability and
affects only the applicant who applied
to the FAA for approval of these features
on the airplane.
List of Subjects in 14 CFR Part 25
Aircraft, Aviation safety, Reporting
and recordkeeping requirements.
Authority Citation
The authority citation for these
special conditions is as follows:
Authority: 49 U.S.C. 106(f), 106(g), 40113,
44701, 44702, 44704.
The Special Conditions
Accordingly, pursuant to the authority
delegated to me by the Administrator,
the following special conditions are
issued as part of the type certification
basis for Bombardier Model DHC–8–
100, DHC–8–200, DHC–8–300, and
DHC–8–400 series airplanes, as
modified by Voyageur Aerotech Inc.
In lieu of title 14, Code of Federal
Regulations (14 CFR) 25.1353(b)(1)
through (4) at amendment 25–123 or
§ 25.1353(c)(1) through (4) at earlier
amendments, each rechargeable lithium
battery installation must:
1. Be designed to maintain safe cell
temperatures and pressures under all
foreseeable operating conditions to
prevent fire and explosion.
2. Be designed to prevent the
occurrence of self-sustaining,
uncontrollable increases in temperature
or pressure, and automatically control
the charge rate of each cell to protect
against adverse operating conditions,
such as cell imbalance, back charging,
overcharging, and overheating.
3. Not emit explosive or toxic gases,
either in normal operation or as a result
of its failure that may accumulate in
hazardous quantities within the
airplane.
4. Meet the requirements of § 25.863.
5. Not damage surrounding structure
or adjacent systems, equipment, or
electrical wiring from corrosive fluids or
gases that may escape in such a way as
to cause a major or more-severe failure
condition.
6. Have provisions to prevent any
hazardous effect on airplane structure or
■
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Federal Register / Vol. 84, No. 196 / Wednesday, October 9, 2019 / Rules and Regulations
systems caused by the maximum
amount of heat it can generate due to
any failure of it or its individual cells.
7. Have a failure sensing and warning
system to alert the flightcrew if its
failure affects safe operation of the
airplane.
8. Have a monitoring and warning
feature that alerts the flightcrew when
its charge state falls below acceptable
levels if its function is required for safe
operation of the airplane.
9. Have a means to automatically
disconnect from its charging source in
the event of an over-temperature
condition, cell failure or battery failure.
Note: A battery system consists of the
battery, battery charger and any protective,
monitoring and alerting circuitry or hardware
inside or outside of the battery. It also
includes vents (where necessary) and
packaging. For the purpose of this special
condition, a battery and the battery system is
referred to as a battery.
Issued in Des Moines, Washington, on
September 27, 2019.
James Wilborn,
Acting Manager, Transport Standards
Branch, Policy and Innovation Division,
Aircraft Certification Service.
[FR Doc. 2019–21794 Filed 10–8–19; 8:45 am]
BILLING CODE 4910–13–P
DEPARTMENT OF TRANSPORTATION
Federal Aviation Administration
14 CFR Part 39
[Docket No. FAA–2019–0495; Product
Identifier 2019–NM–029–AD; Amendment
39–19752; AD 2019–19–16]
RIN 2120–AA64
Airworthiness Directives; Airbus SAS
Airplanes
Federal Aviation
Administration (FAA), Department of
Transportation (DOT).
ACTION: Final rule.
AGENCY:
The FAA is superseding
Airworthiness Directive (AD) 2019–05–
09, which applied to certain Airbus SAS
Model A320–251N and –271N
airplanes, and Model A321–253N
airplanes. AD 2019–05–09 required
repetitive detailed inspections of certain
electrical harnesses for discrepancies,
and corrective actions if necessary. AD
2019–05–09 also provided an optional
terminating modification for the
repetitive detailed inspections. This AD
retains the actions of AD 2019–05–09,
and adds a requirement for a
terminating modification for the
repetitive detailed inspections, as
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SUMMARY:
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15:56 Oct 08, 2019
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specified in a European Aviation Safety
Agency (EASA) AD, which is
incorporated by reference. This AD was
prompted by reports of low clearance
between the electrical harness and
nearby hydraulic pipes in the inboard
trailing edge of the wing. The FAA is
issuing this AD to address the unsafe
condition on these products.
DATES: This AD is effective November
13, 2019.
The Director of the Federal Register
approved the incorporation by reference
of a certain publication listed in this AD
as of April 4, 2019 (84 FR 10259, March
20, 2019).
ADDRESSES: For the material
incorporated by reference (IBR) in this
AD, contact the EASA, KonradAdenauer-Ufer 3, 50668 Cologne,
Germany; telephone +49 221 89990
1000; email ADs@easa.europa.eu;
internet www.easa.europa.eu. You may
find this IBR material on the EASA
website at https://ad.easa.europa.eu.
You may view this IBR material at the
FAA, Transport Standards Branch, 2200
South 216th St., Des Moines, WA. For
information on the availability of this
material at the FAA, call 206–231–3195.
It is also available in the AD docket on
the internet at https://
www.regulations.gov by searching for
and locating Docket No. FAA–2019–
0495.
Examining the AD Docket
You may examine the AD docket on
the internet at https://
www.regulations.gov by searching for
and locating Docket No. FAA–2019–
0495; or in person at Docket Operations
between 9 a.m. and 5 p.m., Monday
through Friday, except Federal holidays.
The AD docket contains this final rule,
the regulatory evaluation, any
comments received, and other
information. The address for Docket is
U.S. Department of Transportation,
Docket Operations, M–30, West
Building Ground Floor, Room W12–140,
1200 New Jersey Avenue SE,
Washington, DC 20590.
FOR FURTHER INFORMATION CONTACT:
Sanjay Ralhan, Aerospace Engineer,
International Section, Transport
Standards Branch, FAA, 2200 South
216th St., Des Moines, WA 98198;
telephone and fax 206–231–3223.
SUPPLEMENTARY INFORMATION:
Discussion
The EASA, which is the Technical
Agent for the Member States of the
European Union, has issued EASA AD
2019–0035, dated February 15, 2019
(‘‘EASA AD 2019–0035’’) (also referred
to as the Mandatory Continuing
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Fmt 4700
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53997
Airworthiness Information, or ‘‘the
MCAI’’), to correct an unsafe condition
for certain Airbus SAS Model A320–
251N and –271N airplanes, and Model
A321–253N airplanes.
The FAA issued a notice of proposed
rulemaking (NPRM) to amend 14 CFR
part 39 to supersede AD 2019–05–09,
Amendment 39–19591 (84 FR 10259,
March 20, 2019) (‘‘AD 2019–05–09’’).
AD 2019–05–09 applied to certain
Airbus SAS Model A320–251N and
–271N airplanes, and Model A321–
253N airplanes. The NPRM published in
the Federal Register on July 1, 2019 (84
FR 31254). The NPRM proposed to
continue to require repetitive detailed
inspections of certain electrical
harnesses for discrepancies and
corrective actions, if necessary. The
NPRM also proposed to add a
requirement for a terminating
modification for the repetitive detailed
inspections.
This AD was prompted by reports of
low clearance between the electrical
harness and nearby hydraulic pipes in
the inboard trailing edge of the wing.
The FAA is issuing this AD to address
this condition, which could lead to
chafing of electrical harnesses in the
vicinity of hydraulic pipes and could
result in a potential source of ignition in
the flammable fluid leakage zone, and
possibly result in a fire or explosion and
loss of the airplane. See the MCAI for
additional background information.
Comments
The FAA gave the public the
opportunity to participate in developing
this final rule. The FAA received no
comments on the NPRM or on the
determination of the cost to the public.
Conclusion
The FAA reviewed the relevant data
and determined that air safety and the
public interest require adopting this
final rule as proposed, except for minor
editorial changes. The FAA has
determined that these minor changes:
• Are consistent with the intent that
was proposed in the NPRM for
addressing the unsafe condition; and
• Do not add any additional burden
upon the public than was already
proposed in the NPRM.
Related Service Information Under 1
CFR Part 51
This AD requires compliance with
EASA AD 2019–0035, which the
Director of the Federal Register
approved for incorporation by reference
as of April 4, 2019 (84 FR 10259, March
20, 2019). This material is reasonably
available because the interested parties
have access to it through their normal
E:\FR\FM\09OCR1.SGM
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Agencies
[Federal Register Volume 84, Number 196 (Wednesday, October 9, 2019)]
[Rules and Regulations]
[Pages 53995-53997]
From the Federal Register Online via the Government Publishing Office [www.gpo.gov]
[FR Doc No: 2019-21794]
========================================================================
Rules and Regulations
Federal Register
________________________________________________________________________
This section of the FEDERAL REGISTER contains regulatory documents
having general applicability and legal effect, most of which are keyed
to and codified in the Code of Federal Regulations, which is published
under 50 titles pursuant to 44 U.S.C. 1510.
The Code of Federal Regulations is sold by the Superintendent of Documents.
========================================================================
Federal Register / Vol. 84 , No. 196 / Wednesday, October 9, 2019 /
Rules and Regulations
[[Page 53995]]
DEPARTMENT OF TRANSPORTATION
Federal Aviation Administration
14 CFR Part 25
[Docket No. FAA-2019-0488; Special Conditions No. 25-756-SC]
Special Conditions: Voyageur Aerotech Inc., Bombardier DHC-8-100,
DHC-8-200, DHC-8-300 and DHC-8-400 Series Airplanes; Installed
Rechargeable Lithium Batteries
AGENCY: Federal Aviation Administration (FAA), DOT.
ACTION: Final special conditions.
-----------------------------------------------------------------------
SUMMARY: These special conditions are issued for the Bombardier Model
No. DHC-8-100, DHC-8-200, DHC-8-300, and DHC-8-400 series airplanes.
These airplanes, as modified by Voyageur Aerotech Inc. (Voyageur), will
have novel or unusual design features when compared to the state of
technology envisioned in the airworthiness standards for transport
category airplanes. This design feature is a rechargeable lithium
battery pack inside the Emergency Backup Power Supply. The applicable
airworthiness regulations do not contain adequate or appropriate safety
standards for this design feature. These special conditions contain the
additional safety standards that the Administrator considers necessary
to establish a level of safety equivalent to that established by the
existing airworthiness standards.
DATES: Effective October 9, 2019.
FOR FURTHER INFORMATION CONTACT: Nazih Khaouly, Airplane and Flight
Crew Interface Section, AIR-671, Transport Standards Branch, Policy and
Innovation Division, Aircraft Certification Service, Federal Aviation
Administration, 2200 South 216th Street, Des Moines, Washington 98198;
telephone and fax 206-231-3160; email [email protected].
SUPPLEMENTARY INFORMATION:
Background
On September 10, 2018, Voyageur applied for a supplemental type
certificate for a rechargeable lithium battery pack inside the
Emergency Backup Power Supply in the Model DHC-8-100, DHC-8-200, DHC-8-
300, and DHC-8-400 series airplanes. The Bombardier Model DHC-8-100,
DHC-8-200, DHC-8-300, and DHC-8-400 series airplanes are twin engine
powered airplanes with standard seating provisions for up to 86
passengers, depending on model, and a maximum takeoff weight of between
33,000 lbs. and 65,200 lbs., depending on series model.
Type Certification Basis
Under the provisions of title 14, Code of Federal Regulations (14
CFR) 21.101, Voyageur must show that the Model DHC-8-100, DHC-8-200,
DHC-8-300, and DHC-8-400 series airplanes, as changed, continue to meet
the applicable provisions of the regulations listed in Type Certificate
No. A13NM or the applicable regulations in effect on the date of
application for the change, except for earlier amendments as agreed
upon by the FAA.
If the Administrator finds that the applicable airworthiness
regulations (i.e., 14 CFR part 25) do not contain adequate or
appropriate safety standards for the Bombardier Model DHC-8-100, DHC-8-
200, DHC-8-300, and DHC-8-400 series airplanes because of a novel or
unusual design feature, special conditions are prescribed under the
provisions of Sec. 21.16.
Special conditions are initially applicable to the model for which
they are issued. Should the applicant apply for a supplemental type
certificate to modify any other model included on the same type
certificate to incorporate the same novel or unusual design feature,
these special conditions would also apply to the other model under
Sec. 21.101.
In addition to the applicable airworthiness regulations and special
conditions, the Bombardier Model DHC-8-100, DHC-8-200, DHC-8-300, and
DHC-8-400 series airplanes must comply with the fuel vent and exhaust
emission requirements of 14 CFR part 34 and the noise certification
requirements of 14 CFR part 36.
The FAA issues special conditions, as defined in 14 CFR 11.19, in
accordance with Sec. 11.38, and they become part of the type
certification basis under Sec. 21.101.
Novel or Unusual Design Features
The Bombardier Model DHC-8-100, DHC-8-200, DHC-8-300, and DHC-8-400
series airplanes will incorporate the following novel or unusual design
feature:
The installation of a rechargeable lithium battery pack inside the
Emergency Backup Power Supply. Known uses of rechargeable and non-
rechargeable lithium batteries on airplanes include:
Flightdeck and avionics systems such as displays, global
positioning systems, cockpit voice recorders, flight data recorders,
underwater-locator-beacons, navigation computers, integrated avionics
computers, satellite network/communication systems, communication
management units, and remote monitor electronic line replaceable units;
Cabin safety, entertainment and communications equipment
including emergency locator transmitters, life rafts, escape slides,
seat belt air bags, cabin management systems, Ethernet switches,
routers and media servers, wireless systems, internet/in-flight
entertainment systems, satellite televisions, remotes and handsets; and
Systems in cargo areas including door controls, sensors,
video surveillance equipment and security systems.
Discussion
Rechargeable lithium batteries are considered to be a novel or
unusual design feature in transport category airplanes, with respect to
the requirements in Sec. 25.1353. This type of battery has certain
failure, operational, and maintenance characteristics that differ
significantly from those of the nickel-cadmium and lead-acid
rechargeable batteries currently approved for installation on transport
category airplanes. These batteries introduce higher energy levels into
airplane systems through new chemical compositions in various battery-
cell sizes and construction. Interconnection of these cells in battery
packs introduces failure modes that require unique design
considerations, such as provisions for thermal management.
These special conditions are substantively similar to special
conditions the FAA has released in the
[[Page 53996]]
past. The special conditions have been drafted into a plain English
format, reorganized for clarity, and provide more prescriptive
instructions than previously released special conditions.
Special Condition 1 requires that each individual cell within a
battery be designed to maintain safe temperatures and pressures.
Special Condition 2 addresses these same issues but for the entire
battery. Special Condition 2 requires that the battery be designed to
prevent propagation of a thermal event, such as self-sustained,
uncontrolled increases in temperature or pressure from one cell to
adjacent cells.
Special Conditions 1 and 2 are intended to ensure that the cells
and battery are designed to eliminate the potential for uncontrollable
failures. However, a certain number of failures will occur due to
various factors beyond the control of the designer. Therefore, other
special conditions are intended to protect the airplane and its
occupants if failure occurs.
Special Conditions 3, 7, and 8 are self-explanatory, and the FAA
does not provide further explanation for them at this time.
Special Condition 4 clarifies that the flammable-fluid fire-
protection requirements of 14 CFR 25.863 apply to rechargeable lithium
battery installations. Section 25.863 is applicable to areas of the
airplane that could be exposed to flammable fluid leakage from airplane
systems. Rechargeable lithium batteries contain electrolyte that is a
flammable fluid.
Special Condition 5 requires each rechargeable lithium battery
installation to not damage surrounding structure or adjacent systems,
equipment, or electrical wiring from corrosive fluids or gases that may
escape in such a way as to cause a major or more severe failure
condition. Special Condition 6 requires each rechargeable lithium
battery installation to have provisions to prevent any hazardous effect
on airplane structure or systems caused by the maximum amount of heat
it can generate due to any failure of it or its individual cells. The
means of meeting special conditions 5 and 6 may be the same, but they
are independent requirements addressing different hazards. Special
Condition 5 addresses corrosive fluids and gases, whereas special
condition 6 addresses heat.
Special Condition 9 requires rechargeable lithium batteries to have
automatic means, for charge rate and disconnect, due to the fast acting
nature of lithium battery chemical reactions. Manual intervention would
not be timely or effective in mitigating the hazards associated with
these batteries.
Although these special conditions require specific functionalities
and capabilities, and address certain critical failure modes of
rechargeable lithium batteries and their installations, the applicant
must also meet the requirements of Sec. Sec. 25.1301, 25.1309, and
25.1709, when applicable, in addition to these special conditions. To
date, in-service experience has shown that rechargeable lithium battery
thermal/pressure runaway conditions are not extremely improbable.
Applicants must assume such failures could occur sometime during the
life of the battery installation when demonstrating compliance with
Sec. 25.1309.
If an applicant proposes to install a rechargeable lithium battery
in a rotor burst zone, the applicant must assess the rotor burst
induced damage to the battery to show compliance with Sec.
25.903(d)(1) in conjunction with showing compliance with the
rechargeable lithium battery special condition.
These special conditions apply to all rechargeable lithium battery
installations in lieu of Sec. 25.1353(b)(1) through (4) at amendment
25-123 or Sec. 25.1353(c)(1) through (4) at earlier amendments. Those
regulations remain in effect for other battery installations.
These special conditions contain the additional safety standards
that the Administrator considers necessary to establish a level of
safety equivalent to that established by the existing airworthiness
standards.
Discussion of Comments
The FAA issued Notice of Proposed Special Conditions No. 25-19-09-
SC for the Bombardier Model No. DHC-8-100, DHC-8-200, DHC-8-300, and
DHC-8-400 series airplanes, which was published in the Federal Register
on July 22, 2019 (84 FR 35041). No comments were received, and the
special conditions are adopted as proposed.
Applicability
As discussed above, these special conditions are applicable to the
Bombardier Model DHC-8-100, DHC-8-200, DHC-8-300, and DHC-8-400 series
airplanes. Should Voyageur apply at a later date for a supplemental
type certificate to modify any other model included on Type Certificate
No. A13NM to incorporate the same novel or unusual design feature,
these special conditions would apply to that model as well.
Under standard practice, the effective date of final special
conditions would be 30 days after the date of publication in the
Federal Register. However, as the certification date for the Bombardier
Model DHC-8-100, DHC-8-200, DHC-8-300, and DHC-8-400 series airplanes
is imminent, the FAA finds that good cause exists to make these special
conditions effective upon publication.
Conclusion
This action affects only certain novel or unusual design features
on Model DHC-8-100, DHC-8-200, DHC-8-300, and DHC-8-400 series
airplanes. It is not a rule of general applicability and affects only
the applicant who applied to the FAA for approval of these features on
the airplane.
List of Subjects in 14 CFR Part 25
Aircraft, Aviation safety, Reporting and recordkeeping
requirements.
Authority Citation
The authority citation for these special conditions is as follows:
Authority: 49 U.S.C. 106(f), 106(g), 40113, 44701, 44702, 44704.
The Special Conditions
0
Accordingly, pursuant to the authority delegated to me by the
Administrator, the following special conditions are issued as part of
the type certification basis for Bombardier Model DHC-8-100, DHC-8-200,
DHC-8-300, and DHC-8-400 series airplanes, as modified by Voyageur
Aerotech Inc.
In lieu of title 14, Code of Federal Regulations (14 CFR)
25.1353(b)(1) through (4) at amendment 25-123 or Sec. 25.1353(c)(1)
through (4) at earlier amendments, each rechargeable lithium battery
installation must:
1. Be designed to maintain safe cell temperatures and pressures
under all foreseeable operating conditions to prevent fire and
explosion.
2. Be designed to prevent the occurrence of self-sustaining,
uncontrollable increases in temperature or pressure, and automatically
control the charge rate of each cell to protect against adverse
operating conditions, such as cell imbalance, back charging,
overcharging, and overheating.
3. Not emit explosive or toxic gases, either in normal operation or
as a result of its failure that may accumulate in hazardous quantities
within the airplane.
4. Meet the requirements of Sec. 25.863.
5. Not damage surrounding structure or adjacent systems, equipment,
or electrical wiring from corrosive fluids or gases that may escape in
such a way as to cause a major or more-severe failure condition.
6. Have provisions to prevent any hazardous effect on airplane
structure or
[[Page 53997]]
systems caused by the maximum amount of heat it can generate due to any
failure of it or its individual cells.
7. Have a failure sensing and warning system to alert the
flightcrew if its failure affects safe operation of the airplane.
8. Have a monitoring and warning feature that alerts the flightcrew
when its charge state falls below acceptable levels if its function is
required for safe operation of the airplane.
9. Have a means to automatically disconnect from its charging
source in the event of an over-temperature condition, cell failure or
battery failure.
Note: A battery system consists of the battery, battery charger
and any protective, monitoring and alerting circuitry or hardware
inside or outside of the battery. It also includes vents (where
necessary) and packaging. For the purpose of this special condition,
a battery and the battery system is referred to as a battery.
Issued in Des Moines, Washington, on September 27, 2019.
James Wilborn,
Acting Manager, Transport Standards Branch, Policy and Innovation
Division, Aircraft Certification Service.
[FR Doc. 2019-21794 Filed 10-8-19; 8:45 am]
BILLING CODE 4910-13-P