Airworthiness Directives; Pratt & Whitney Division Turbofan Engines, 58194-58196 [2018-24965]
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58194
Federal Register / Vol. 83, No. 223 / Monday, November 19, 2018 / Proposed Rules
DEPARTMENT OF TRANSPORTATION
Federal Aviation Administration
14 CFR Part 39
Examining the AD Docket
[Docket No. FAA–2018–0920; Product
Identifier 2016–NE–09–AD]
RIN 2120–AA64
Airworthiness Directives; Pratt &
Whitney Division Turbofan Engines
Federal Aviation
Administration (FAA), DOT.
ACTION: Notice of proposed rulemaking
(NPRM).
AGENCY:
We propose to supersede
Airworthiness Directive (AD) 2016–22–
05, which applies to certain Pratt &
Whitney Division (PW) PW4164,
PW4164–1D, PW4168, PW4168–1D,
PW4168A, PW4168A–1D, and PW4170
turbofan engines. AD 2016–22–05
requires initial and repetitive
inspections of the affected fuel nozzles
and their replacement with parts
eligible for installation. Since we issued
AD 2016–22–05, PW introduced newly
forged fuel nozzles, fuel manifold
brackets, and clamps. This proposed AD
would require initial and repetitive
inspections of the affected fuel nozzles
and fuel nozzle supply manifold
assemblies, replacement of the affected
fuel nozzles with parts eligible for
installation, and the installation of new
brackets and clamps on the fuel supply
manifold assemblies with parts eligible
for installation. We are proposing this
AD to address the unsafe condition on
these products.
DATES: We must receive comments on
this proposed AD by January 3, 2019.
ADDRESSES: You may send comments,
using the procedures found in 14 CFR
11.43 and 11.45, by any of the following
methods:
• Federal eRulemaking Portal: Go to
https://www.regulations.gov. Follow the
instructions for submitting comments.
• Fax: 202–493–2251.
• Mail: U.S. Department of
Transportation, Docket Operations,
M–30, West Building Ground Floor,
Room W12–140, 1200 New Jersey
Avenue SE, Washington, DC 20590.
• Hand Delivery: Deliver to Mail
address above between 9 a.m. and 5
p.m., Monday through Friday, except
Federal holidays.
For service information identified in
this NPRM, contact Pratt & Whitney
Division, 400 Main St., East Hartford,
CT 06108; phone: 860–565–8770; fax:
860–565–4503. You may view this
service information at the FAA, Engine
& Propeller Standards Branch, 1200
khammond on DSK30JT082PROD with PROPOSAL
SUMMARY:
VerDate Sep<11>2014
16:52 Nov 16, 2018
District Avenue, Burlington, MA 01803.
For information on the availability of
this material at the FAA, call 781–238–
7759.
Jkt 247001
You may examine the AD docket on
the internet at https://
www.regulations.gov by searching for
and locating Docket No. FAA–2018–
0920; or in person at Docket Operations
between 9 a.m. and 5 p.m., Monday
through Friday, except Federal holidays.
The AD docket contains this NPRM, the
regulatory evaluation, any comments
received, and other information. The
street address for Docket Operations
(phone: 800–647–5527) is listed above.
Comments will be available in the AD
docket shortly after receipt.
FOR FURTHER INFORMATION CONTACT:
Scott Hopper, Aerospace Engineer, ECO
Branch, FAA, 1200 District Avenue,
Burlington, MA 01803; phone: 781–
238–7154; fax: 781–238–7199; email:
scott.hopper@faa.gov.
SUPPLEMENTARY INFORMATION:
Comments Invited
We invite you to send any written
relevant data, views, or arguments about
this proposed AD. Send your comments
to an address listed under the
ADDRESSES section. Include ‘‘Docket No.
FAA–2018–0920; Product Identifier
2016–NE–09–AD’’ at the beginning of
your comments. We specifically invite
comments on the overall regulatory,
economic, environmental, and energy
aspects of this NPRM. We will consider
all comments received by the closing
date and may amend this NPRM
because of those comments.
We will post all comments we
receive, without change, to https://
www.regulations.gov, including any
personal information you provide. We
will also post a report summarizing each
substantive verbal contact we receive
about this proposed AD.
Discussion
We issued AD 2016–22–05,
Amendment 39–18694 (81 FR 75686,
November 1, 2016), (‘‘AD 2016–22–05’’),
for certain PW PW4164, PW4164–1D,
PW4168, PW4168–1D, PW4168A,
PW4168A–1D, and PW4170 turbofan
engines. AD 2016–22–05 requires initial
and repetitive inspections of the
affected fuel nozzles and their
replacement with parts eligible for
installation. AD 2016–22–05 resulted
from several instances of fuel leaks on
PW engines installed with the Talon IIB
combustion chamber configuration. We
issued AD 2016–22–05 to prevent
failure of the fuel nozzles, which could
PO 00000
Frm 00004
Fmt 4702
Sfmt 4702
lead to engine fire and damage to the
airplane.
Actions Since AD 2016–22–05 Was
Issued
Since we issued AD 2016–22–05,
multiple PW4000 turbofan engines
experienced fuel leaks resulting in
engine fires. A subsequent review of the
potential causes identified cracks in the
fuel manifold at the braze joint. As a
result, PW published PW Alert Service
Bulletin (ASB) PW4G–100–A73–47,
dated March 10, 2017, and PW Service
Bulletin (SB) PW4G–100–73–48,
Revision No. 1, dated April 24, 2018, to
introduce a forged fuel nozzle that
removes the brazed inlet fitting and
adds new brackets and clamps to the
fuel supply manifolds to dampen
combustion chamber vibrations.
Related Service Information Under 1
CFR Part 51
We reviewed PW ASB PW4G–100–
A73–45, dated February 16, 2016; PW
ASB PW4G–100–A73–47, dated March
10, 2017; and PW SB PW4G–100–73–48,
Revision No. 1, dated April 24, 2018.
PW ASB PW4G–100–A73–45 describes
procedures for inspecting and replacing
the fuel nozzles. PW ASB PW4G–100–
A73–47 describes procedures for
replacing the fuel nozzle and support
assembly. PW SB PW4G–100–73–48
describes procedures for replacing the
fuel nozzle manifold assemblies and
installing new brackets and clamps on
the manifolds. This service information
is reasonably available because the
interested parties have access to it
through their normal course of business
or by the means identified in the
ADDRESSES section.
FAA’s Determination
We are proposing this AD because we
evaluated all the relevant information
and determined the unsafe condition
described previously is likely to exist or
develop in other products of the same
type design.
Proposed AD Requirements
This proposed AD would retain all
requirements of AD 2016–22–05. This
proposed AD would require initial and
repetitive inspections and replacement
of the affected fuel nozzles. This
proposed AD would also require
replacement of the affected fuel nozzle
supply manifold assemblies and the
installation of new brackets and clamps
on the fuel supply manifold assemblies
with parts eligible for installation.
E:\FR\FM\19NOP1.SGM
19NOP1
58195
Federal Register / Vol. 83, No. 223 / Monday, November 19, 2018 / Proposed Rules
Differences Between This Proposed AD
and the Service Information
PW ASB PW4G–100–A73–47, dated
March 10, 2017, requires the installation
of the new fuel nozzles by April 1, 2019,
which is approximately 24 months from
the PW ASB issue date. This AD
requires initial inspection and
replacement of failed fuel nozzles before
further flight and installation of new
fuel nozzles within 24 months after the
effective date of this AD.
Costs of Compliance
We estimate that this proposed AD
affects 72 engines installed on airplanes
of U.S. registry.
We estimate the following costs to
comply with this proposed AD:
ESTIMATED COSTS
Action
Labor cost
Inspect fuel nozzles ........................................
Open and close cowl doors (on-wing) ............
Remove and replace (24) fuel nozzles ...........
Remove and re-install necessary hardware
according to AMM.
Replace Fuel Supply Manifold Tubes and install new clamps/brackets.
2.2 work-hours × $85 per hour = $187 ..........
1 work-hour × $85 per hour = $85 .................
48 work-hours × $85 per hour = $4,080 ........
23 work-hours × $85 per hour = $1,955 ........
16 work-hours × $85 per hour = $1,360 ........
khammond on DSK30JT082PROD with PROPOSAL
Authority for This Rulemaking
Title 49 of the United States Code
specifies the FAA’s authority to issue
rules on aviation safety. Subtitle I,
Section 106, describes the authority of
the FAA Administrator. Subtitle VII,
Aviation Programs, describes in more
detail the scope of the Agency’s
authority.
We are issuing this rulemaking under
the authority described in Subtitle VII,
Part A, Subpart III, Section 44701,
‘‘General requirements.’’ Under that
section, Congress charges the FAA with
promoting safe flight of civil aircraft in
air commerce by prescribing regulations
for practices, methods, and procedures
the Administrator finds necessary for
safety in air commerce. This regulation
is within the scope of that authority
because it addresses an unsafe condition
that is likely to exist or develop on
products identified in this rulemaking
action.
This AD is issued in accordance with
authority delegated by the Executive
Director, Aircraft Certification Service,
as authorized by FAA Order 8000.51C.
In accordance with that order, issuance
of ADs is normally a function of the
Compliance and Airworthiness
Division, but during this transition
period, the Executive Director has
delegated the authority to issue ADs
applicable to engines, propellers, and
associated appliances to the Manager,
Engine and Propeller Standards Branch,
Policy and Innovation Division.
Regulatory Findings
We have determined that this
proposed AD would not have federalism
implications under Executive Order
13132. This proposed AD would not
have a substantial direct effect on the
States, on the relationship between the
national Government and the States, or
on the distribution of power and
VerDate Sep<11>2014
16:52 Nov 16, 2018
Jkt 247001
responsibilities among the various
levels of government.
For the reasons discussed above, I
certify that the proposed regulation:
(1) Is not a ‘‘significant regulatory
action’’ under Executive Order 12866,
(2) Is not a ‘‘significant rule’’ under
the DOT Regulatory Policies and
Procedures (44 FR 11034, February 26,
1979),
(3) Will not affect intrastate aviation
in Alaska, and
(4) Will not have a significant
economic impact, positive or negative,
on a substantial number of small entities
under the criteria of the Regulatory
Flexibility Act.
List of Subjects in 14 CFR Part 39
Air transportation, Aircraft, Aviation
safety, Incorporation by reference,
Safety.
The Proposed Amendment
Accordingly, under the authority
delegated to me by the Administrator,
the FAA proposes to amend 14 CFR part
39 as follows:
PART 39—AIRWORTHINESS
DIRECTIVES
1. The authority citation for part 39
continues to read as follows:
■
Authority: 49 U.S.C. 106(g), 40113, 44701.
§ 39.13
[Amended]
2. The FAA amends § 39.13 by
removing Airworthiness Directive (AD)
2016–22–05, Amendment 39–18694 (81
FR 75686, November 1, 2016), and
adding the following new AD:
■
Pratt & Whitney Division: Docket No. FAA–
2018–0920; Product Identifier 2016–NE–
09–AD.
(a) Comments Due Date
The FAA must receive comments on this
AD action by January 3, 2019.
PO 00000
Frm 00005
Fmt 4702
Sfmt 4702
Cost per
product
Cost on U.S.
operators
$0
0
423,471.12
0
$187
85
427,551.12
1,955
$13,464
6,120
30,783,680.64
140,760
77,158.97
78,518.97
5,653,365.84
Parts cost
(b) Affected ADs
This AD replaces AD 2016–22–05,
Amendment 39–18694 (81 FR 75686,
November 1, 2016).
(c) Applicability
This AD applies to Pratt & Whitney
Division (PW):
(1) PW4164, PW4168, and PW4168A
model engines that have fuel nozzles, part
number (P/N) 51J345, installed, and that have
any of the following installed: Talon IIB
combustion chamber per PW Service Bulletin
(SB) PW4G–100–72–214, dated December 15,
2011; ring case configuration (RRC) highpressure compressor (HPC) per PW SB
PW4G–100–72–219, Revision No. 1, dated
October 5, 2011, or original issue; or the
outer combustion chamber assembly
waspaloy nuts per PW SB PW4G–100–72–
253, dated November 24, 2014;
(2) PW4168A model engines with Talon
IIA outer combustion chamber assembly, P/
N 51J100 or 51J382, and fuel nozzles, P/N
51J345, with serial numbers CGGUA19703
through CGGUA19718, inclusive, or
CGGUA22996 and higher, installed;
(3) PW4168A–1D and PW4170 model
engines with engine serial numbers P735001
through P735190, inclusive, and fuel nozzles,
P/N 51J345, installed; and
(4) PW4164–1D, PW4168–1D, PW4168A–
1D, and PW4170 model engines that have
installed the RRC HPC per PW SB PW4G–
100–72–220, Revision No. 4, dated
September 30, 2011, or earlier revision, and
have fuel nozzles, P/N 51J345, installed.
(d) Subject
Joint Aircraft System Component (JASC)
Code 7310, Engine Fuel Distribution.
(e) Unsafe Condition
This AD was prompted by several
instances of fuel leaks on PW engines with
the Talon IIB combustion chamber
configuration installed. We are issuing this
AD to prevent failure of the fuel nozzles. The
unsafe condition, if not addressed, could
result in engine fire and damage to the
airplane.
E:\FR\FM\19NOP1.SGM
19NOP1
58196
Federal Register / Vol. 83, No. 223 / Monday, November 19, 2018 / Proposed Rules
(f) Compliance
Comply with this AD within the
compliance times specified, unless already
done.
(g) Required Actions
(1) Within 800 flight hours (FHs) after
December 6, 2016, the effective date of AD
2016–22–05, or before further flight,
whichever occurs later, and after that within
every 800 FHs accumulated on the fuel
nozzles, perform the following:
(i) Inspect all fuel nozzles, P/N 51J345, in
accordance with Part A, of PW Alert Service
Bulletin (ASB) PW4G–100–A73–45, dated
February 16, 2016.
(ii) For any fuel nozzle that fails the
inspection, before further flight, remove and
replace with a part that is eligible for
installation.
(2) At next shop visit or within 24 months
after the effective date of this AD, whichever
occurs first, perform the following:
(i) Remove all fuel nozzles, P/N 51J345, in
accordance with Part A, of PW ASB PW4G–
100–A73–47, dated March 10, 2017, and
replace with parts eligible for installation.
(ii) Replace the fuel nozzle manifold
supply assemblies and install the new
brackets and clamps on the fuel supply
manifolds in accordance with
Accomplishment Instructions, ‘‘For Engines
Installed on Aircraft’’ or ‘‘For Engines Not
Installed on Aircraft,’’ of PW SB PW4G–100–
73–48, Revision No. 1, dated April 24, 2018.
(h) Definitions
(1) For the purpose of this AD, an ‘‘engine
shop visit’’ is the induction of an engine into
the shop for maintenance involving the
separation of pairs of major mating engine
case flanges, except for the following
situations, which do not constitute an engine
shop visit:
(i) Separation of engine flanges solely for
the purposes of transportation of the engine
without subsequent maintenance.
(ii) Separation of engine flanges solely for
the purpose of replacing the fan or propulsor
without subsequent engine maintenance.
(2) For the purpose of this AD, a part that
is ‘‘eligible for installation’’ is a fuel nozzle
with a P/N other than 51J345 that is FAAapproved for installation, and that meets the
requirements of Part A, paragraph 5.B., or
Part B, paragraph 2, of PW ASB PW4G–100–
A73–47, dated March 10, 2017.
khammond on DSK30JT082PROD with PROPOSAL
(i) Terminating Action
Installation of the eligible fuel nozzles,
replacement of manifold supply assemblies,
and installation of brackets and clamps in
accordance with (g)(2) of this AD constitutes
terminating action for the repetitive
inspection requirements of paragraph (g)(1)
of this AD.
(j) Alternative Methods of Compliance
(AMOCs)
(1) The Manager, ECO Branch, FAA, has
the authority to approve AMOCs for this AD,
if requested using the procedures found in 14
CFR 39.19. In accordance with 14 CFR 39.19,
send your request to your principal inspector
or local Flight Standards District Office, as
appropriate. If sending information directly
VerDate Sep<11>2014
16:52 Nov 16, 2018
Jkt 247001
to the manager of the certification office,
send it to the attention of the person
identified in paragraph (k)(1) of this AD. You
may email your request to: ANE-AD-AMOC@
faa.gov.
(2) Before using any approved AMOC,
notify your appropriate principal inspector,
or lacking a principal inspector, the manager
of the local flight standards district office/
certificate holding district office.
(k) Related Information
(1) For more information about this AD,
contact Scott Hopper, Aerospace Engineer,
ECO Branch, FAA, 1200 District Avenue,
Burlington, MA 01803; phone: 781–238–
7154; fax: 781–238–7199; email:
scott.hopper@faa.gov.
(2) For service information identified in
this AD, contact Pratt & Whitney Division,
400 Main St., East Hartford, CT 06108;
phone: 860–565–8770; fax: 860–565–4503.
You may view this service information at the
FAA, Engine & Propeller Standards Branch,
1200 District Avenue, Burlington, MA 01803.
For information on the availability of this
material at the FAA, call 781–238–7759.
Issued in Burlington, Massachusetts, on
November 9, 2018.
Karen M. Grant,
Acting Manager, Engine and Propeller
Standards Branch, Aircraft Certification
Service.
[FR Doc. 2018–24965 Filed 11–16–18; 8:45 am]
BILLING CODE 4910–13–P
DEPARTMENT OF TRANSPORTATION
We must receive comments on
this proposed AD by January 3, 2019.
ADDRESSES: You may send comments,
using the procedures found in 14 CFR
11.43 and 11.45, by any of the following
methods:
• Federal eRulemaking Portal: Go to
https://www.regulations.gov. Follow the
instructions for submitting comments.
• Fax: 202–493–2251.
• Mail: U.S. Department of
Transportation, Docket Operations,
M–30, West Building Ground Floor,
Room W12–140, 1200 New Jersey
Avenue SE, Washington, DC 20590.
• Hand Delivery: Deliver to Mail
address above between 9 a.m. and
5 p.m., Monday through Friday, except
Federal holidays.
For service information identified in
this NPRM, contact Boeing Commercial
Airplanes, Attention: Contractual & Data
Services (C&DS), 2600 Westminster
Blvd., MC 110–SK57, Seal Beach, CA
90740–5600; telephone 562–797–1717;
internet https://
www.myboeingfleet.com. You may view
this referenced service information at
the FAA, Transport Standards Branch,
2200 South 216th St., Des Moines, WA.
For information on the availability of
this material at the FAA, call 206–231–
3195. It is also available on the internet
at https://www.regulations.gov by
searching for and locating Docket No.
FAA–2018–0961.
DATES:
Federal Aviation Administration
Examining the AD Docket
14 CFR Part 39
You may examine the AD docket on
the internet at https://
www.regulations.gov by searching for
and locating Docket No. FAA–2018–
0961; or in person at the Docket
Management Facility between 9 a.m.
and 5 p.m., Monday through Friday,
except Federal holidays. The AD docket
contains this NPRM, the regulatory
evaluation, any comments received, and
other information. The street address for
the Docket Office (phone: 800–647–
5527) is in the ADDRESSES section.
Comments will be available in the AD
docket shortly after receipt.
FOR FURTHER INFORMATION CONTACT:
Frank Carreras, Aerospace Engineer,
Systems and Equipment Section, FAA,
Seattle ACO Branch, 2200 South 216th
St., Des Moines, WA 98198; phone and
fax: 206–231–3539; email:
frank.carreras@faa.gov.
SUPPLEMENTARY INFORMATION:
[Docket No. FAA–2018–0961; Product
Identifier 2018–NM–121–AD]
RIN 2120–AA64
Airworthiness Directives; The Boeing
Company Airplanes
Federal Aviation
Administration (FAA), DOT.
ACTION: Notice of proposed rulemaking
(NPRM).
AGENCY:
We propose to adopt a new
airworthiness directive (AD) for certain
The Boeing Company Model 737–100,
–200, –200C, –300, –400, and –500
series airplanes. This proposed AD was
prompted by reports indicating that the
pitot heat switch is not always set to
ON, which could result in misleading
air data. This proposed AD would
require replacement of pitot anti-icing
system components, installation of a
junction box and wiring provisions,
repetitive testing of the anti-icing
system, and applicable on-condition
actions. We are proposing this AD to
address the unsafe condition on these
products.
SUMMARY:
PO 00000
Frm 00006
Fmt 4702
Sfmt 4702
Comments Invited
We invite you to send any written
relevant data, views, or arguments about
this proposal. Send your comments to
an address listed under the ADDRESSES
section. Include ‘‘Docket No. FAA–
E:\FR\FM\19NOP1.SGM
19NOP1
Agencies
[Federal Register Volume 83, Number 223 (Monday, November 19, 2018)]
[Proposed Rules]
[Pages 58194-58196]
From the Federal Register Online via the Government Publishing Office [www.gpo.gov]
[FR Doc No: 2018-24965]
[[Page 58194]]
-----------------------------------------------------------------------
DEPARTMENT OF TRANSPORTATION
Federal Aviation Administration
14 CFR Part 39
[Docket No. FAA-2018-0920; Product Identifier 2016-NE-09-AD]
RIN 2120-AA64
Airworthiness Directives; Pratt & Whitney Division Turbofan
Engines
AGENCY: Federal Aviation Administration (FAA), DOT.
ACTION: Notice of proposed rulemaking (NPRM).
-----------------------------------------------------------------------
SUMMARY: We propose to supersede Airworthiness Directive (AD) 2016-22-
05, which applies to certain Pratt & Whitney Division (PW) PW4164,
PW4164-1D, PW4168, PW4168-1D, PW4168A, PW4168A-1D, and PW4170 turbofan
engines. AD 2016-22-05 requires initial and repetitive inspections of
the affected fuel nozzles and their replacement with parts eligible for
installation. Since we issued AD 2016-22-05, PW introduced newly forged
fuel nozzles, fuel manifold brackets, and clamps. This proposed AD
would require initial and repetitive inspections of the affected fuel
nozzles and fuel nozzle supply manifold assemblies, replacement of the
affected fuel nozzles with parts eligible for installation, and the
installation of new brackets and clamps on the fuel supply manifold
assemblies with parts eligible for installation. We are proposing this
AD to address the unsafe condition on these products.
DATES: We must receive comments on this proposed AD by January 3, 2019.
ADDRESSES: You may send comments, using the procedures found in 14 CFR
11.43 and 11.45, by any of the following methods:
Federal eRulemaking Portal: Go to https://www.regulations.gov. Follow the instructions for submitting comments.
Fax: 202-493-2251.
Mail: U.S. Department of Transportation, Docket
Operations, M-30, West Building Ground Floor, Room W12-140, 1200 New
Jersey Avenue SE, Washington, DC 20590.
Hand Delivery: Deliver to Mail address above between 9
a.m. and 5 p.m., Monday through Friday, except Federal holidays.
For service information identified in this NPRM, contact Pratt &
Whitney Division, 400 Main St., East Hartford, CT 06108; phone: 860-
565-8770; fax: 860-565-4503. You may view this service information at
the FAA, Engine & Propeller Standards Branch, 1200 District Avenue,
Burlington, MA 01803. For information on the availability of this
material at the FAA, call 781-238-7759.
Examining the AD Docket
You may examine the AD docket on the internet at https://www.regulations.gov by searching for and locating Docket No. FAA-2018-
0920; or in person at Docket Operations between 9 a.m. and 5 p.m.,
Monday through Friday, except Federal holidays. The AD docket contains
this NPRM, the regulatory evaluation, any comments received, and other
information. The street address for Docket Operations (phone: 800-647-
5527) is listed above. Comments will be available in the AD docket
shortly after receipt.
FOR FURTHER INFORMATION CONTACT: Scott Hopper, Aerospace Engineer, ECO
Branch, FAA, 1200 District Avenue, Burlington, MA 01803; phone: 781-
238-7154; fax: 781-238-7199; email: [email protected].
SUPPLEMENTARY INFORMATION:
Comments Invited
We invite you to send any written relevant data, views, or
arguments about this proposed AD. Send your comments to an address
listed under the ADDRESSES section. Include ``Docket No. FAA-2018-0920;
Product Identifier 2016-NE-09-AD'' at the beginning of your comments.
We specifically invite comments on the overall regulatory, economic,
environmental, and energy aspects of this NPRM. We will consider all
comments received by the closing date and may amend this NPRM because
of those comments.
We will post all comments we receive, without change, to https://www.regulations.gov, including any personal information you provide. We
will also post a report summarizing each substantive verbal contact we
receive about this proposed AD.
Discussion
We issued AD 2016-22-05, Amendment 39-18694 (81 FR 75686, November
1, 2016), (``AD 2016-22-05''), for certain PW PW4164, PW4164-1D,
PW4168, PW4168-1D, PW4168A, PW4168A-1D, and PW4170 turbofan engines. AD
2016-22-05 requires initial and repetitive inspections of the affected
fuel nozzles and their replacement with parts eligible for
installation. AD 2016-22-05 resulted from several instances of fuel
leaks on PW engines installed with the Talon IIB combustion chamber
configuration. We issued AD 2016-22-05 to prevent failure of the fuel
nozzles, which could lead to engine fire and damage to the airplane.
Actions Since AD 2016-22-05 Was Issued
Since we issued AD 2016-22-05, multiple PW4000 turbofan engines
experienced fuel leaks resulting in engine fires. A subsequent review
of the potential causes identified cracks in the fuel manifold at the
braze joint. As a result, PW published PW Alert Service Bulletin (ASB)
PW4G-100-A73-47, dated March 10, 2017, and PW Service Bulletin (SB)
PW4G-100-73-48, Revision No. 1, dated April 24, 2018, to introduce a
forged fuel nozzle that removes the brazed inlet fitting and adds new
brackets and clamps to the fuel supply manifolds to dampen combustion
chamber vibrations.
Related Service Information Under 1 CFR Part 51
We reviewed PW ASB PW4G-100-A73-45, dated February 16, 2016; PW ASB
PW4G-100-A73-47, dated March 10, 2017; and PW SB PW4G-100-73-48,
Revision No. 1, dated April 24, 2018. PW ASB PW4G-100-A73-45 describes
procedures for inspecting and replacing the fuel nozzles. PW ASB PW4G-
100-A73-47 describes procedures for replacing the fuel nozzle and
support assembly. PW SB PW4G-100-73-48 describes procedures for
replacing the fuel nozzle manifold assemblies and installing new
brackets and clamps on the manifolds. This service information is
reasonably available because the interested parties have access to it
through their normal course of business or by the means identified in
the ADDRESSES section.
FAA's Determination
We are proposing this AD because we evaluated all the relevant
information and determined the unsafe condition described previously is
likely to exist or develop in other products of the same type design.
Proposed AD Requirements
This proposed AD would retain all requirements of AD 2016-22-05.
This proposed AD would require initial and repetitive inspections and
replacement of the affected fuel nozzles. This proposed AD would also
require replacement of the affected fuel nozzle supply manifold
assemblies and the installation of new brackets and clamps on the fuel
supply manifold assemblies with parts eligible for installation.
[[Page 58195]]
Differences Between This Proposed AD and the Service Information
PW ASB PW4G-100-A73-47, dated March 10, 2017, requires the
installation of the new fuel nozzles by April 1, 2019, which is
approximately 24 months from the PW ASB issue date. This AD requires
initial inspection and replacement of failed fuel nozzles before
further flight and installation of new fuel nozzles within 24 months
after the effective date of this AD.
Costs of Compliance
We estimate that this proposed AD affects 72 engines installed on
airplanes of U.S. registry.
We estimate the following costs to comply with this proposed AD:
Estimated Costs
----------------------------------------------------------------------------------------------------------------
Cost per Cost on U.S.
Action Labor cost Parts cost product operators
----------------------------------------------------------------------------------------------------------------
Inspect fuel nozzles............... 2.2 work-hours x $85 per $0 $187 $13,464
hour = $187.
Open and close cowl doors (on-wing) 1 work-hour x $85 per hour 0 85 6,120
= $85.
Remove and replace (24) fuel 48 work-hours x $85 per 423,471.12 427,551.12 30,783,680.64
nozzles. hour = $4,080.
Remove and re-install necessary 23 work-hours x $85 per 0 1,955 140,760
hardware according to AMM. hour = $1,955.
Replace Fuel Supply Manifold Tubes 16 work-hours x $85 per 77,158.97 78,518.97 5,653,365.84
and install new clamps/brackets. hour = $1,360.
----------------------------------------------------------------------------------------------------------------
Authority for This Rulemaking
Title 49 of the United States Code specifies the FAA's authority to
issue rules on aviation safety. Subtitle I, Section 106, describes the
authority of the FAA Administrator. Subtitle VII, Aviation Programs,
describes in more detail the scope of the Agency's authority.
We are issuing this rulemaking under the authority described in
Subtitle VII, Part A, Subpart III, Section 44701, ``General
requirements.'' Under that section, Congress charges the FAA with
promoting safe flight of civil aircraft in air commerce by prescribing
regulations for practices, methods, and procedures the Administrator
finds necessary for safety in air commerce. This regulation is within
the scope of that authority because it addresses an unsafe condition
that is likely to exist or develop on products identified in this
rulemaking action.
This AD is issued in accordance with authority delegated by the
Executive Director, Aircraft Certification Service, as authorized by
FAA Order 8000.51C. In accordance with that order, issuance of ADs is
normally a function of the Compliance and Airworthiness Division, but
during this transition period, the Executive Director has delegated the
authority to issue ADs applicable to engines, propellers, and
associated appliances to the Manager, Engine and Propeller Standards
Branch, Policy and Innovation Division.
Regulatory Findings
We have determined that this proposed AD would not have federalism
implications under Executive Order 13132. This proposed AD would not
have a substantial direct effect on the States, on the relationship
between the national Government and the States, or on the distribution
of power and responsibilities among the various levels of government.
For the reasons discussed above, I certify that the proposed
regulation:
(1) Is not a ``significant regulatory action'' under Executive
Order 12866,
(2) Is not a ``significant rule'' under the DOT Regulatory Policies
and Procedures (44 FR 11034, February 26, 1979),
(3) Will not affect intrastate aviation in Alaska, and
(4) Will not have a significant economic impact, positive or
negative, on a substantial number of small entities under the criteria
of the Regulatory Flexibility Act.
List of Subjects in 14 CFR Part 39
Air transportation, Aircraft, Aviation safety, Incorporation by
reference, Safety.
The Proposed Amendment
Accordingly, under the authority delegated to me by the
Administrator, the FAA proposes to amend 14 CFR part 39 as follows:
PART 39--AIRWORTHINESS DIRECTIVES
0
1. The authority citation for part 39 continues to read as follows:
Authority: 49 U.S.C. 106(g), 40113, 44701.
Sec. 39.13 [Amended]
0
2. The FAA amends Sec. 39.13 by removing Airworthiness Directive (AD)
2016-22-05, Amendment 39-18694 (81 FR 75686, November 1, 2016), and
adding the following new AD:
Pratt & Whitney Division: Docket No. FAA-2018-0920; Product
Identifier 2016-NE-09-AD.
(a) Comments Due Date
The FAA must receive comments on this AD action by January 3,
2019.
(b) Affected ADs
This AD replaces AD 2016-22-05, Amendment 39-18694 (81 FR 75686,
November 1, 2016).
(c) Applicability
This AD applies to Pratt & Whitney Division (PW):
(1) PW4164, PW4168, and PW4168A model engines that have fuel
nozzles, part number (P/N) 51J345, installed, and that have any of
the following installed: Talon IIB combustion chamber per PW Service
Bulletin (SB) PW4G-100-72-214, dated December 15, 2011; ring case
configuration (RRC) high-pressure compressor (HPC) per PW SB PW4G-
100-72-219, Revision No. 1, dated October 5, 2011, or original
issue; or the outer combustion chamber assembly waspaloy nuts per PW
SB PW4G-100-72-253, dated November 24, 2014;
(2) PW4168A model engines with Talon IIA outer combustion
chamber assembly, P/N 51J100 or 51J382, and fuel nozzles, P/N
51J345, with serial numbers CGGUA19703 through CGGUA19718,
inclusive, or CGGUA22996 and higher, installed;
(3) PW4168A-1D and PW4170 model engines with engine serial
numbers P735001 through P735190, inclusive, and fuel nozzles, P/N
51J345, installed; and
(4) PW4164-1D, PW4168-1D, PW4168A-1D, and PW4170 model engines
that have installed the RRC HPC per PW SB PW4G-100-72-220, Revision
No. 4, dated September 30, 2011, or earlier revision, and have fuel
nozzles, P/N 51J345, installed.
(d) Subject
Joint Aircraft System Component (JASC) Code 7310, Engine Fuel
Distribution.
(e) Unsafe Condition
This AD was prompted by several instances of fuel leaks on PW
engines with the Talon IIB combustion chamber configuration
installed. We are issuing this AD to prevent failure of the fuel
nozzles. The unsafe condition, if not addressed, could result in
engine fire and damage to the airplane.
[[Page 58196]]
(f) Compliance
Comply with this AD within the compliance times specified,
unless already done.
(g) Required Actions
(1) Within 800 flight hours (FHs) after December 6, 2016, the
effective date of AD 2016-22-05, or before further flight, whichever
occurs later, and after that within every 800 FHs accumulated on the
fuel nozzles, perform the following:
(i) Inspect all fuel nozzles, P/N 51J345, in accordance with
Part A, of PW Alert Service Bulletin (ASB) PW4G-100-A73-45, dated
February 16, 2016.
(ii) For any fuel nozzle that fails the inspection, before
further flight, remove and replace with a part that is eligible for
installation.
(2) At next shop visit or within 24 months after the effective
date of this AD, whichever occurs first, perform the following:
(i) Remove all fuel nozzles, P/N 51J345, in accordance with Part
A, of PW ASB PW4G-100-A73-47, dated March 10, 2017, and replace with
parts eligible for installation.
(ii) Replace the fuel nozzle manifold supply assemblies and
install the new brackets and clamps on the fuel supply manifolds in
accordance with Accomplishment Instructions, ``For Engines Installed
on Aircraft'' or ``For Engines Not Installed on Aircraft,'' of PW SB
PW4G-100-73-48, Revision No. 1, dated April 24, 2018.
(h) Definitions
(1) For the purpose of this AD, an ``engine shop visit'' is the
induction of an engine into the shop for maintenance involving the
separation of pairs of major mating engine case flanges, except for
the following situations, which do not constitute an engine shop
visit:
(i) Separation of engine flanges solely for the purposes of
transportation of the engine without subsequent maintenance.
(ii) Separation of engine flanges solely for the purpose of
replacing the fan or propulsor without subsequent engine
maintenance.
(2) For the purpose of this AD, a part that is ``eligible for
installation'' is a fuel nozzle with a P/N other than 51J345 that is
FAA-approved for installation, and that meets the requirements of
Part A, paragraph 5.B., or Part B, paragraph 2, of PW ASB PW4G-100-
A73-47, dated March 10, 2017.
(i) Terminating Action
Installation of the eligible fuel nozzles, replacement of
manifold supply assemblies, and installation of brackets and clamps
in accordance with (g)(2) of this AD constitutes terminating action
for the repetitive inspection requirements of paragraph (g)(1) of
this AD.
(j) Alternative Methods of Compliance (AMOCs)
(1) The Manager, ECO Branch, FAA, has the authority to approve
AMOCs for this AD, if requested using the procedures found in 14 CFR
39.19. In accordance with 14 CFR 39.19, send your request to your
principal inspector or local Flight Standards District Office, as
appropriate. If sending information directly to the manager of the
certification office, send it to the attention of the person
identified in paragraph (k)(1) of this AD. You may email your
request to: [email protected].
(2) Before using any approved AMOC, notify your appropriate
principal inspector, or lacking a principal inspector, the manager
of the local flight standards district office/certificate holding
district office.
(k) Related Information
(1) For more information about this AD, contact Scott Hopper,
Aerospace Engineer, ECO Branch, FAA, 1200 District Avenue,
Burlington, MA 01803; phone: 781-238-7154; fax: 781-238-7199; email:
[email protected].
(2) For service information identified in this AD, contact Pratt
& Whitney Division, 400 Main St., East Hartford, CT 06108; phone:
860-565-8770; fax: 860-565-4503. You may view this service
information at the FAA, Engine & Propeller Standards Branch, 1200
District Avenue, Burlington, MA 01803. For information on the
availability of this material at the FAA, call 781-238-7759.
Issued in Burlington, Massachusetts, on November 9, 2018.
Karen M. Grant,
Acting Manager, Engine and Propeller Standards Branch, Aircraft
Certification Service.
[FR Doc. 2018-24965 Filed 11-16-18; 8:45 am]
BILLING CODE 4910-13-P