Airworthiness Directives; Pratt & Whitney Turbofan Engines, 54229-54232 [2018-23526]
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54229
Rules and Regulations
Federal Register
Vol. 83, No. 209
Monday, October 29, 2018
This section of the FEDERAL REGISTER
contains regulatory documents having general
applicability and legal effect, most of which
are keyed to and codified in the Code of
Federal Regulations, which is published under
50 titles pursuant to 44 U.S.C. 1510.
The Code of Federal Regulations is sold by
the Superintendent of Documents.
DEPARTMENT OF TRANSPORTATION
Federal Aviation Administration
14 CFR Part 39
[Docket No. FAA–2017–1206; Product
Identifier 2017–NE–42–AD; Amendment 39–
19479; AD 2018–22–06]
RIN 2120–AA64
Airworthiness Directives; Pratt &
Whitney Turbofan Engines
Federal Aviation
Administration (FAA), DOT.
ACTION: Final rule.
AGENCY:
We are adopting a new
airworthiness directive (AD) for all Pratt
& Whitney (PW) PW2037, PW2037M,
and PW2040 turbofan engines. This AD
was prompted by an uncommanded
high thrust event that occurred during
approach on January 16, 2016, and
during landing on April 6, 2016. This
AD requires removal of the metering
valve pilot valve (MVPV) within certain
fuel control units (FCUs) and the
MVPV’s replacement with a part eligible
for installation. We are issuing this AD
to address the unsafe condition on these
products.
DATES: This AD is effective December 3,
2018.
The Director of the Federal Register
approved the incorporation by reference
of a certain publication listed in this AD
as of December 3, 2018.
ADDRESSES: For service information
identified in this final rule, contact Pratt
& Whitney Division, 400 Main St., East
Hartford, CT 06118; phone: 800–565–
0140; fax: 860–565–5442. You may view
this service information at the FAA,
Engine and Propeller Standards Branch,
1200 District Avenue, Burlington, MA
01803. For information on the
availability of this material at the FAA,
call 781–238–7759. It is also available
on the internet at https://
www.regulations.gov by searching for
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SUMMARY:
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and locating Docket No. FAA–2017–
1206.
Examining the AD Docket
You may examine the AD docket on
the internet at https://
www.regulations.gov by searching for
and locating Docket No. FAA–2017–
1206; or in person at Docket Operations
between 9 a.m. and 5 p.m., Monday
through Friday, except Federal holidays.
The AD docket contains this final rule,
the regulatory evaluation, any
comments received, and other
information. The address for Docket
Operations (phone: 800–647–5527) is
U.S. Department of Transportation,
Docket Operations, M–30, West
Building Ground Floor, Room W12–140,
1200 New Jersey Avenue SE,
Washington, DC 20590.
FOR FURTHER INFORMATION CONTACT:
Kevin M. Clark, Aerospace Engineer,
ECO Branch, FAA, 1200 District
Avenue, Burlington, MA 01803; phone:
781–238–7088; fax: 781–238–7199;
email: Kevin.M.Clark@faa.gov.
SUPPLEMENTARY INFORMATION:
Discussion
We issued a notice of proposed
rulemaking (NPRM) to amend 14 CFR
part 39 by adding an AD that would
apply to all PW PW2037, PW2037M,
and PW2040 turbofan engines. The
NPRM published in the Federal
Register on April 11, 2018 (83 FR
15519). The NPRM was prompted by
reports of an uncommanded high thrust
event that occurred during approach on
January 16, 2016, and during landing on
April 6, 2016, due to loosening of the
MVPV end cap. These uncommanded
events were associated with improper
maintenance on the MVPV within
certain FCUs. The NPRM proposed to
require removal of the MVPV for certain
FCUs. We are issuing this AD to address
the unsafe condition on these products.
cannot preclude damage to the valve,
which could lead to future Loss of
Thrust Control (LOTC) events.
We disagree because the repairs
allowed by this AD will have a tamper
proof feature to secure the end plugs.
This feature will preclude the end plug
from loosening in service. We did not
change this AD.
Request To Increase Number of
Affected Engines
PW requested that we revise the
number of affected engines in costs of
compliance section of this AD from 212
to 253. PW noted that there are 253 FCU
serial numbers listed in Table 1 of PW
Alert Service Bulletin (ASB) PW2000
A73–172, dated October 16, 2017.
We disagree. Although Table 1 lists
253 affected engines, our cost estimate
refers to engines installed on U.S.
registered airplanes. Our estimate of this
number is 212 engines. We did not
change this AD.
Request To Increase Cost Estimate for
Parts
PW and Delta Air Lines (Delta)
requested that we change the estimated
parts cost to $25,482 per engine. The
commenters indicated that $25,482 is
the cost of a new MVPV.
We partially agree. We revised the
Costs of Compliance section of this AD
to estimate $25,482 as the cost of a new
MVPV. We expect, however, that certain
operators will have the MVPV repaired,
so we are also are also including an
estimate for the cost of a repaired part.
Request To Disallow Repairs
Request To Allow Any Repair to MVPV
Delta requested that we allow any
FAA-approved repair to the MVPV for
compliance with this AD. Delta
explained that the PW MVPV does not
have a tamper proof feature so the repair
should not require it.
We disagree. The tamper proof feature
on the end plugs ensures that the repair
includes tightened end plugs and
prevents future tampering or loosening
during regular maintenance. The
manufacturer’s design does not have
this tamper proof feature because no
loose end plugs were found on original
manufacturer parts. We did not change
this AD.
PW and the Boeing Company (Boeing)
requested that we remove the allowance
in this AD for the repair of the MVPV.
The commenters noted that repairs
Request To Explain Tamper Proof
Feature on MVPV
Delta, United Airlines, and MTU
Maintenance Hannover GmbH (MTU)
Comments
We gave the public the opportunity to
participate in developing this final rule.
The following presents the comments
received on the NPRM and the FAA’s
response to each comment.
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Federal Register / Vol. 83, No. 209 / Monday, October 29, 2018 / Rules and Regulations
requested that we explain the ‘‘tamper
proof feature’’ on the end plug or
reference a specific repair. The
commenters explained that this feature
can be confusing to operators who are
not familiar with the history of repairs
on this part. For example, Delta
commented that this language could be
understood to refer to valves repaired
per a process that retains the end plugs
using epoxy alone as being sufficient.
We partially agree. We agree that
operators without experience with this
feature may be confused. We expanded
the definition of a part eligible for
installation to clarify the meaning of a
‘‘tamper proof feature.’’ We disagree
with referencing a specific repair
because we don’t want to preclude
future repairs that may be developed.
Request To Reference UTC Aerospace
Systems Service Bulletin (SB)
Delta requested that we reference the
UTC Aerospace Systems SB JFC104–1–
73–58 in addition to PW ASB PW2000
A73–172, dated October 16, 2017, in
this AD. Delta noted that additional
instructions for replacement of the
MVPV are in the UTC Aerospace
Systems SB.
We disagree because the reference in
this AD to the PW ASB PW2000 A73–
172, dated October 16, 2017, is only to
include the FCU Serial Number List. We
did not change this AD.
Request To Revise Table Reference
Delta and MTU requested that we
change a reference to ‘‘Table 1’’ in this
AD. The commenters noted that PW
ASB PW2000 A73–172, dated October
16, 2017, does not refer to the list of
FCU serial numbers as ‘‘Table 1.’’
We agree. Although the PW ASB
references ‘‘Table 1’’ in several places,
the list of FCU serial numbers is not
clearly labeled in the ASB as ‘‘Table 1.’’
We revised the reference to ‘‘Table 1’’ in
the Applicability section of this AD to
‘‘FCU Serial Number List’’ to better
match the service information.’’
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Request To Revise Reference to
‘‘Overhaul’’
Delta and MTU requested that we
change the reference in this AD to ‘‘FCU
overhaul.’’ The commenters indicated
that this term is not standard wording.
We agree because the term ‘‘overhaul’’
can be confused with other types of
maintenance. We changed the reference
in this AD from ‘‘FCU Overhaul’’ to
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‘‘FCU shop visit’’ to better match
standard wording used in ADs.
Request To Reinstall a Part After
Inspection
Request To Revise Part Eligible for
Installation
Delta and Fedex Express requested
that we clarify the definition of a part
eligible for installation from a ‘‘zero
time MVPV.’’ Delta noted that there is
no specification whether this refers to
total time since manufacture or total
time since completion of a certain level
of maintenance. Fedex Express
suggested we use the term ‘‘zero time
from new MVPV.’’
We agree. We revised this AD to
clarify that the definition of a part
eligible for installation refers to a ‘‘zero
time since new MVPV’’ to add clarity.
MTU asked to be allowed to reinstall
a part after it has been inspected but not
repaired.
We disagree because the FCU’s listed
in the applicability cannot be inspected
for a loose end plug without damaging
the epoxy or end plugs. Once the end
plug or epoxy is damaged, it must be
replaced with a new MVPV or repaired
properly with a tamper proof feature on
the end plugs. We did not change this
AD.
Request To Add Marking Requirement
Delta and MTU requested that we add
a requirement in this AD to mark the
data plate of any FCU to show it has
complied with this AD. The
commenters indicated that this would
assist with tracking because there is no
physical way to tell if operators have
complied with the AD.
We disagree. It is up to the operators
how to record compliance with this AD.
We do not want to dictate only one
method of recording compliance.
Request To Revise Installation
Prohibition
PW requested that we revise the
installation prohibition in this AD to
allow any MVPV that is eligible for
installation to be installed. PW
indicated that the language in the NPRM
implies that only repaired MVPVs can
be installed.
We disagree because if the MVPV is
one of the suspect units being removed
from the FCU by the AD, then it is not
a zero time since new MVPV. An MVPV
that is removed per the requirements of
this AD must be repaired with a tamper
proof feature on the end plugs before it
can be reinstalled. The installation
prohibition paragraph does not prevent
operators from installing a zero time
since new MVPV.
Request To Clarify Compliance Time
MTU requested that we clarify the
compliance time in this AD as no
compliance time is stated.
We disagree because the compliance
time is at the next FCU shop visit after
the effective date of this AD, which is
stated in the required action paragraph.
We did not change this AD.
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Support for This AD
The Air Line Pilots Association
expressed support for this AD as
written.
Conclusion
We reviewed the relevant data,
considered the comments received, and
determined that air safety and the
public interest require adopting this
final rule with the changes described
previously and minor editorial changes.
We have determined that these minor
changes:
• Are consistent with the intent that
was proposed in the NPRM for
addressing the unsafe condition; and
• Do not add any additional burden
upon the public than was already
proposed in the NPRM.
We also determined that these
changes will not increase the economic
burden on any operator or increase the
scope of this final rule.
Related Service Information Under 1
CFR Part 51
We reviewed PW ASB PW2000 A73–
172, dated October 16, 2017. The ASB
provides a list of affected FCUs. This
service information is reasonably
available because the interested parties
have access to it through their normal
course of business or by the means
identified in the ADDRESSES section.
Costs of Compliance
We estimate that this AD affects 212
engines installed on airplanes of U.S.
registry. We are estimating that the
MVPV will be replaced with a new part
on 106 engines and replaced with a
repaired part on the remaining 106
engines. We estimate the following costs
to comply with this AD:
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Federal Register / Vol. 83, No. 209 / Monday, October 29, 2018 / Rules and Regulations
54231
ESTIMATED COSTS
Action
Labor cost
Replace MVPV with repaired part ...................................................................
Replace MVPV with new part ..........................................................................
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Authority for This Rulemaking
Title 49 of the United States Code
specifies the FAA’s authority to issue
rules on aviation safety. Subtitle I,
section 106, describes the authority of
the FAA Administrator. Subtitle VII:
Aviation Programs, describes in more
detail the scope of the Agency’s
authority.
We are issuing this rulemaking under
the authority described in Subtitle VII,
Part A, Subpart III, Section 44701:
‘‘General requirements.’’ Under that
section, Congress charges the FAA with
promoting safe flight of civil aircraft in
air commerce by prescribing regulations
for practices, methods, and procedures
the Administrator finds necessary for
safety in air commerce. This regulation
is within the scope of that authority
because it addresses an unsafe condition
that is likely to exist or develop on
products identified in this rulemaking
action.
This AD is issued in accordance with
authority delegated by the Executive
Director, Aircraft Certification Service,
as authorized by FAA Order 8000.51C.
In accordance with that order, issuance
of ADs is normally a function of the
Compliance and Airworthiness
Division, but during this transition
period, the Executive Director has
delegated the authority to issue ADs
applicable to engines, propellers, and
associated appliances to the Manager,
Engine and Propeller Standards Branch,
Policy and Innovation Division.
Regulatory Findings
This AD will not have federalism
implications under Executive Order
13132. This AD will not have a
substantial direct effect on the States, on
the relationship between the national
government and the States, or on the
distribution of power and
responsibilities among the various
levels of government.
For the reasons discussed above, I
certify that this AD:
(1) Is not a ‘‘significant regulatory
action’’ under Executive Order 12866,
(2) Is not a ‘‘significant rule’’ under
DOT Regulatory Policies and Procedures
(44 FR 11034, February 26, 1979),
(3) Will not affect intrastate aviation
in Alaska, and
(4) Will not have a significant
economic impact, positive or negative,
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16:53 Oct 26, 2018
Jkt 247001
$0
0
on a substantial number of small entities
under the criteria of the Regulatory
Flexibility Act.
List of Subjects in 14 CFR Part 39
Air transportation, Aircraft, Aviation
safety, Incorporation by reference,
Safety.
Adoption of the Amendment
Accordingly, under the authority
delegated to me by the Administrator,
the FAA amends 14 CFR part 39 as
follows:
PART 39—AIRWORTHINESS
DIRECTIVES
1. The authority citation for part 39
continues to read as follows:
■
Authority: 49 U.S.C. 106(g), 40113, 44701.
§ 39.13
[Amended]
2. The FAA amends § 39.13 by adding
the following new airworthiness
directive (AD):
■
2018–22–06 Pratt & Whitney: Amendment
39–19479; Docket No. FAA–2017–1206;
Product Identifier 2017–NE–42–AD.
(a) Effective Date
This AD is effective December 3, 2018.
(b) Affected ADs
None.
(c) Applicability
This AD applies to all Pratt & Whitney
(PW) PW2037, PW2037M, and PW2040
turbofan engines with JFC104–1 fuel control
units (FCUs) with serial numbers listed in the
Accomplishment Instructions, FCU Serial
Number List, of PW Alert Service Bulletin
PW2000 A73–172, dated October 16, 2017.
(d) Subject
Joint Aircraft System Component (JASC)
Code 7321, Fuel Control/Turbine Engines.
(e) Unsafe Condition
This AD was prompted by an
uncommanded high thrust event that
occurred during approach on January 16,
2016, and during landing on April 6, 2016.
We are issuing this AD to prevent failure of
the metering valve pilot valve (MVPV) end
cap to remain taut, causing uncommanded
higher fuel flow to the engine. The unsafe
condition, if not addressed, could result in
failure of the FCU, loss of engine thrust
control and reduced control of the airplane.
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Parts cost
Cost per
product
$6,490
25,482
$6,490
25,482
Cost on U.S.
operators
$687,940
2,701,092
(f) Compliance
Comply with this AD within the
compliance times specified, unless already
done.
(g) Required Actions
Remove from service the MVPV from the
FCU at the next FCU shop visit after the
effective date of the AD and replace the
MVPV with a part eligible for installation.
(h) Definitions
(1) For the purpose of this AD, an FCU
shop visit is defined as the removal of the
FCU from the engine and induction of the
FCU into a FCU shop that can perform these
procedures regardless of the scheduled
maintenance action or the reason for the FCU
removal.
(2) For the purpose of this AD, a part
eligible for installation is one of the
following:
(i) A zero time since new MVPV, or
(ii) An MVPV repaired by a method
approved by FAA that includes an end plug
with tamper proof features. A tamper proof
feature is a feature that goes beyond the
original equipment manufacturer design of
only using epoxy retention and threads to
prevent end cap maintenance tampering and
loosening.
(i) Installation Prohibition
After the effective date of this AD, do not
install any MVPV removed in accordance
with paragraph (g) unless it meets the
definition of a part eligible for installation
per paragraph (h)(2) of this AD.
(j) Alternative Methods of Compliance
(AMOCs)
(1) The Manager, ECO Branch, FAA, has
the authority to approve AMOCs for this AD,
if requested using the procedures found in 14
CFR 39.19. In accordance with 14 CFR 39.19,
send your request to your principal inspector
or local Flight Standards District Office, as
appropriate. If sending information directly
to the manager of the certification office,
send it to the attention of the person
identified in paragraph (l) of this AD. You
may email your request to: ANE-AD-AMOC@
faa.gov.
(2) Before using any approved AMOC,
notify your appropriate principal inspector,
or lacking a principal inspector, the manager
of the local flight standards district office/
certificate holding district office.
(k) Related Information
For more information about this AD,
contact Kevin M. Clark, Aerospace Engineer,
ECO Branch, FAA, 1200 District Avenue,
Burlington, MA 01803; phone: 781–238–
7088; fax: 781–238–7199; email:
Kevin.M.Clark@faa.gov.
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Federal Register / Vol. 83, No. 209 / Monday, October 29, 2018 / Rules and Regulations
(l) Material Incorporated by Reference
(1) The Director of the Federal Register
approved the incorporation by reference
(IBR) of the service information listed in this
paragraph under 5 U.S.C. 552(a) and 1 CFR
part 51.
(2) You must use this service information
as applicable to do the actions required by
this AD, unless the AD specifies otherwise.
(i) Pratt & Whitney (PW) Alert Service
Bulletin PW2000 A73–172, dated October 16,
2017.
(ii) [Reserved]
(3) For PW service information identified
in this AD, contact Pratt & Whitney Division,
400 Main St., East Hartford, CT 06118;
phone: 800–565–0140; fax: 860–565–5442.
(4) You may view this service information
at FAA, Engine and Propeller Standards
Branch, 1200 District Avenue, Burlington,
MA 01803. For information on the
availability of this material at the FAA, call
781–238–7759.
(5) You may view this service information
that is incorporated by reference at the
National Archives and Records
Administration (NARA). For information on
the availability of this material at NARA, call
202–741–6030, or go to: https://
www.archives.gov/federal-register/cfr/ibrlocations.html.
Issued in Burlington, Massachusetts, on
October 23, 2018.
Robert J. Ganley,
Manager, Engine and Propeller Standards
Branch, Aircraft Certification Service.
[FR Doc. 2018–23526 Filed 10–26–18; 8:45 am]
BILLING CODE 4910–13–P
DEPARTMENT OF TRANSPORTATION
Authority for This Rulemaking
Federal Aviation Administration
The FAA’s authority to issue rules
regarding aviation safety is found in
Title 49 of the United States Code.
Subtitle I, Section 106 describes the
authority of the FAA Administrator.
Subtitle VII, Aviation Programs,
describes in more detail the scope of the
agency’s authority. This rulemaking is
promulgated under the authority
described in Subtitle VII, Part A,
Subpart I, Section 40103. Under that
section, the FAA is charged with
prescribing regulations to assign the use
of airspace necessary to ensure the
safety of aircraft and the efficient use of
airspace. This regulation is within the
scope of that authority as it modifies
Class D airspace, Class E surface area
airspace, and Class E airspace extending
upward from 700 feet above the surface,
at Aurora State Airport, Aurora, OR, to
support IFR operations at this airport.
14 CFR Part 71
[Docket No. FAA–2017–1034; Airspace
Docket No. 17–ANM–23]
RIN 2120–AA66
Amendment of Class D and Class E
Airspace; Aurora, OR
Federal Aviation
Administration (FAA), DOT.
ACTION: Final rule.
AGENCY:
This action modifies the Class
D airspace, Class E surface area airspace,
and Class E airspace extending upward
from 700 feet above the surface, at
Aurora State Airport, Aurora, OR.
Additionally, an editorial change
removes the city associated with the
airport name in the airspace
designations, and replaces the outdated
term Airport/Facility Directory with
Chart Supplement in Class D airspace.
These changes are necessary to
accommodate airspace redesign for the
safety and management of instrument
flight rules (IFR) operations within the
National Airspace System.
SUMMARY:
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Effective 0901 UTC, January 3,
2019. The Director of the Federal
Register approves this incorporation by
reference action under Title 1, Code of
Federal Regulations, part 51, subject to
the annual revision of FAA Order
7400.11 and publication of conforming
amendments.
ADDRESSES: FAA Order 7400.11C,
Airspace Designations and Reporting
Points, and subsequent amendments can
be viewed online at https://www.faa.gov/
air_traffic/publications/. For further
information, you can contact the
Airspace Policy Group, Federal Aviation
Administration, 800 Independence
Avenue SW, Washington, DC 20591;
telephone: (202) 267–8783. The Order is
also available for inspection at the
National Archives and Records
Administration (NARA).
For information on the availability of
this material at NARA, call (202) 741–
6030, or go to https://www.archives.gov/
federal-register/cfr/ibr-locations.html.
FAA Order 7400.11, Airspace
Designations and Reporting Points, is
published yearly and effective on
September 15.
FOR FURTHER INFORMATION CONTACT:
Richard Farnsworth, Federal Aviation
Administration, Operations Support
Group, Western Service Center, 2200 S
216th Street, Des Moines, WA 98198–
6547; telephone (206) 231–2244.
SUPPLEMENTARY INFORMATION:
DATES:
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16:53 Oct 26, 2018
Jkt 247001
History
The FAA published a notice of
proposed rulemaking in the Federal
Register (83 FR 7428; February 21,
2018) for Docket No. FAA–2017–1034 to
modify Class D airspace, Class E surface
area airspace, and Class E airspace
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Sfmt 4700
extending upward from 700 feet above
the surface, at Aurora State Airport,
Aurora, OR. Interested parties were
invited to participate in this rulemaking
effort by submitting written comments
on the proposal to the FAA. Twenty-six
comments were received, all in support
of the changes.
Class E airspace designations are
published in paragraph 6005 of FAA
Order 7400.11C, dated August 13, 2018,
and effective September 15, 2018, which
is incorporated by reference in 14 CFR
71.1. The Class E airspace designation
listed in this document will be
published subsequently in the Order.
Availability and Summary of
Documents for Incorporation by
Reference
This document amends FAA Order
7400.11C, Airspace Designations and
Reporting Points, dated August 13,
2018, and effective September 15, 2018.
FAA Order 7400.11C is publicly
available as listed in the ADDRESSES
section of this document. FAA Order
7400.11C lists Class A, B, C, D, and E
airspace areas, air traffic service routes,
and reporting points.
The Rule
This amendment to Title 14, Code of
Federal Regulations (14 CFR) part 71
modifies Class D airspace, Class E
surface area airspace, and Class E
airspace extending upward from 700
feet above the surface at Aurora State
Airport, Aurora, OR.
Class D airspace is modified to a 4mile radius of the airport, and within
1.8 miles each side of the 007° bearing
from the airport extending from the 4mile radius to 5.1 miles north of the
airport (from a 4.2-mile radius of the
airport from the 64° bearing from the
airport clockwise to the 142° bearing,
extending to a 5-mile radius from the
142° bearing clockwise to the 64°
bearing from the airport). Two excluded
area cutouts for Lenhardt Airpark and
McGee Airport, respectively, (both
nearby satellite general aviation
airports) are modified by excluding that
airspace below 1,500 feet MSL within
the area bounded by lat. 45°11′51″ N,
long. 122°45′45″ W; to lat. 45°12′50″ N,
long. 122°44′34″ W; to the point where
the 142° bearing from the airport
intersects the 4-mile radius of the
airport, thence clockwise along the
airport 4-mile radius to the 174° bearing
from the airport, thence to the point of
beginning; and excluding that airspace
below 1,500 feet MSL within the area
bounded by lat. 45°15′37″ N, long.
122°51′14″ W; to the point where the
235° bearing from the airport intersects
the 4-mile radius of the airport, thence
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Agencies
[Federal Register Volume 83, Number 209 (Monday, October 29, 2018)]
[Rules and Regulations]
[Pages 54229-54232]
From the Federal Register Online via the Government Publishing Office [www.gpo.gov]
[FR Doc No: 2018-23526]
========================================================================
Rules and Regulations
Federal Register
________________________________________________________________________
This section of the FEDERAL REGISTER contains regulatory documents
having general applicability and legal effect, most of which are keyed
to and codified in the Code of Federal Regulations, which is published
under 50 titles pursuant to 44 U.S.C. 1510.
The Code of Federal Regulations is sold by the Superintendent of Documents.
========================================================================
Federal Register / Vol. 83, No. 209 / Monday, October 29, 2018 /
Rules and Regulations
[[Page 54229]]
DEPARTMENT OF TRANSPORTATION
Federal Aviation Administration
14 CFR Part 39
[Docket No. FAA-2017-1206; Product Identifier 2017-NE-42-AD; Amendment
39-19479; AD 2018-22-06]
RIN 2120-AA64
Airworthiness Directives; Pratt & Whitney Turbofan Engines
AGENCY: Federal Aviation Administration (FAA), DOT.
ACTION: Final rule.
-----------------------------------------------------------------------
SUMMARY: We are adopting a new airworthiness directive (AD) for all
Pratt & Whitney (PW) PW2037, PW2037M, and PW2040 turbofan engines. This
AD was prompted by an uncommanded high thrust event that occurred
during approach on January 16, 2016, and during landing on April 6,
2016. This AD requires removal of the metering valve pilot valve (MVPV)
within certain fuel control units (FCUs) and the MVPV's replacement
with a part eligible for installation. We are issuing this AD to
address the unsafe condition on these products.
DATES: This AD is effective December 3, 2018.
The Director of the Federal Register approved the incorporation by
reference of a certain publication listed in this AD as of December 3,
2018.
ADDRESSES: For service information identified in this final rule,
contact Pratt & Whitney Division, 400 Main St., East Hartford, CT
06118; phone: 800-565-0140; fax: 860-565-5442. You may view this
service information at the FAA, Engine and Propeller Standards Branch,
1200 District Avenue, Burlington, MA 01803. For information on the
availability of this material at the FAA, call 781-238-7759. It is also
available on the internet at https://www.regulations.gov by searching
for and locating Docket No. FAA-2017-1206.
Examining the AD Docket
You may examine the AD docket on the internet at https://www.regulations.gov by searching for and locating Docket No. FAA-2017-
1206; or in person at Docket Operations between 9 a.m. and 5 p.m.,
Monday through Friday, except Federal holidays. The AD docket contains
this final rule, the regulatory evaluation, any comments received, and
other information. The address for Docket Operations (phone: 800-647-
5527) is U.S. Department of Transportation, Docket Operations, M-30,
West Building Ground Floor, Room W12-140, 1200 New Jersey Avenue SE,
Washington, DC 20590.
FOR FURTHER INFORMATION CONTACT: Kevin M. Clark, Aerospace Engineer,
ECO Branch, FAA, 1200 District Avenue, Burlington, MA 01803; phone:
781-238-7088; fax: 781-238-7199; email: [email protected].
SUPPLEMENTARY INFORMATION:
Discussion
We issued a notice of proposed rulemaking (NPRM) to amend 14 CFR
part 39 by adding an AD that would apply to all PW PW2037, PW2037M, and
PW2040 turbofan engines. The NPRM published in the Federal Register on
April 11, 2018 (83 FR 15519). The NPRM was prompted by reports of an
uncommanded high thrust event that occurred during approach on January
16, 2016, and during landing on April 6, 2016, due to loosening of the
MVPV end cap. These uncommanded events were associated with improper
maintenance on the MVPV within certain FCUs. The NPRM proposed to
require removal of the MVPV for certain FCUs. We are issuing this AD to
address the unsafe condition on these products.
Comments
We gave the public the opportunity to participate in developing
this final rule. The following presents the comments received on the
NPRM and the FAA's response to each comment.
Request To Disallow Repairs
PW and the Boeing Company (Boeing) requested that we remove the
allowance in this AD for the repair of the MVPV. The commenters noted
that repairs cannot preclude damage to the valve, which could lead to
future Loss of Thrust Control (LOTC) events.
We disagree because the repairs allowed by this AD will have a
tamper proof feature to secure the end plugs. This feature will
preclude the end plug from loosening in service. We did not change this
AD.
Request To Increase Number of Affected Engines
PW requested that we revise the number of affected engines in costs
of compliance section of this AD from 212 to 253. PW noted that there
are 253 FCU serial numbers listed in Table 1 of PW Alert Service
Bulletin (ASB) PW2000 A73-172, dated October 16, 2017.
We disagree. Although Table 1 lists 253 affected engines, our cost
estimate refers to engines installed on U.S. registered airplanes. Our
estimate of this number is 212 engines. We did not change this AD.
Request To Increase Cost Estimate for Parts
PW and Delta Air Lines (Delta) requested that we change the
estimated parts cost to $25,482 per engine. The commenters indicated
that $25,482 is the cost of a new MVPV.
We partially agree. We revised the Costs of Compliance section of
this AD to estimate $25,482 as the cost of a new MVPV. We expect,
however, that certain operators will have the MVPV repaired, so we are
also are also including an estimate for the cost of a repaired part.
Request To Allow Any Repair to MVPV
Delta requested that we allow any FAA-approved repair to the MVPV
for compliance with this AD. Delta explained that the PW MVPV does not
have a tamper proof feature so the repair should not require it.
We disagree. The tamper proof feature on the end plugs ensures that
the repair includes tightened end plugs and prevents future tampering
or loosening during regular maintenance. The manufacturer's design does
not have this tamper proof feature because no loose end plugs were
found on original manufacturer parts. We did not change this AD.
Request To Explain Tamper Proof Feature on MVPV
Delta, United Airlines, and MTU Maintenance Hannover GmbH (MTU)
[[Page 54230]]
requested that we explain the ``tamper proof feature'' on the end plug
or reference a specific repair. The commenters explained that this
feature can be confusing to operators who are not familiar with the
history of repairs on this part. For example, Delta commented that this
language could be understood to refer to valves repaired per a process
that retains the end plugs using epoxy alone as being sufficient.
We partially agree. We agree that operators without experience with
this feature may be confused. We expanded the definition of a part
eligible for installation to clarify the meaning of a ``tamper proof
feature.'' We disagree with referencing a specific repair because we
don't want to preclude future repairs that may be developed.
Request To Reference UTC Aerospace Systems Service Bulletin (SB)
Delta requested that we reference the UTC Aerospace Systems SB
JFC104-1-73-58 in addition to PW ASB PW2000 A73-172, dated October 16,
2017, in this AD. Delta noted that additional instructions for
replacement of the MVPV are in the UTC Aerospace Systems SB.
We disagree because the reference in this AD to the PW ASB PW2000
A73-172, dated October 16, 2017, is only to include the FCU Serial
Number List. We did not change this AD.
Request To Revise Table Reference
Delta and MTU requested that we change a reference to ``Table 1''
in this AD. The commenters noted that PW ASB PW2000 A73-172, dated
October 16, 2017, does not refer to the list of FCU serial numbers as
``Table 1.''
We agree. Although the PW ASB references ``Table 1'' in several
places, the list of FCU serial numbers is not clearly labeled in the
ASB as ``Table 1.'' We revised the reference to ``Table 1'' in the
Applicability section of this AD to ``FCU Serial Number List'' to
better match the service information.''
Request To Revise Reference to ``Overhaul''
Delta and MTU requested that we change the reference in this AD to
``FCU overhaul.'' The commenters indicated that this term is not
standard wording.
We agree because the term ``overhaul'' can be confused with other
types of maintenance. We changed the reference in this AD from ``FCU
Overhaul'' to ``FCU shop visit'' to better match standard wording used
in ADs.
Request To Revise Part Eligible for Installation
Delta and Fedex Express requested that we clarify the definition of
a part eligible for installation from a ``zero time MVPV.'' Delta noted
that there is no specification whether this refers to total time since
manufacture or total time since completion of a certain level of
maintenance. Fedex Express suggested we use the term ``zero time from
new MVPV.''
We agree. We revised this AD to clarify that the definition of a
part eligible for installation refers to a ``zero time since new MVPV''
to add clarity.
Request To Add Marking Requirement
Delta and MTU requested that we add a requirement in this AD to
mark the data plate of any FCU to show it has complied with this AD.
The commenters indicated that this would assist with tracking because
there is no physical way to tell if operators have complied with the
AD.
We disagree. It is up to the operators how to record compliance
with this AD. We do not want to dictate only one method of recording
compliance.
Request To Revise Installation Prohibition
PW requested that we revise the installation prohibition in this AD
to allow any MVPV that is eligible for installation to be installed. PW
indicated that the language in the NPRM implies that only repaired
MVPVs can be installed.
We disagree because if the MVPV is one of the suspect units being
removed from the FCU by the AD, then it is not a zero time since new
MVPV. An MVPV that is removed per the requirements of this AD must be
repaired with a tamper proof feature on the end plugs before it can be
reinstalled. The installation prohibition paragraph does not prevent
operators from installing a zero time since new MVPV.
Request To Clarify Compliance Time
MTU requested that we clarify the compliance time in this AD as no
compliance time is stated.
We disagree because the compliance time is at the next FCU shop
visit after the effective date of this AD, which is stated in the
required action paragraph. We did not change this AD.
Request To Reinstall a Part After Inspection
MTU asked to be allowed to reinstall a part after it has been
inspected but not repaired.
We disagree because the FCU's listed in the applicability cannot be
inspected for a loose end plug without damaging the epoxy or end plugs.
Once the end plug or epoxy is damaged, it must be replaced with a new
MVPV or repaired properly with a tamper proof feature on the end plugs.
We did not change this AD.
Support for This AD
The Air Line Pilots Association expressed support for this AD as
written.
Conclusion
We reviewed the relevant data, considered the comments received,
and determined that air safety and the public interest require adopting
this final rule with the changes described previously and minor
editorial changes. We have determined that these minor changes:
Are consistent with the intent that was proposed in the
NPRM for addressing the unsafe condition; and
Do not add any additional burden upon the public than was
already proposed in the NPRM.
We also determined that these changes will not increase the
economic burden on any operator or increase the scope of this final
rule.
Related Service Information Under 1 CFR Part 51
We reviewed PW ASB PW2000 A73-172, dated October 16, 2017. The ASB
provides a list of affected FCUs. This service information is
reasonably available because the interested parties have access to it
through their normal course of business or by the means identified in
the ADDRESSES section.
Costs of Compliance
We estimate that this AD affects 212 engines installed on airplanes
of U.S. registry. We are estimating that the MVPV will be replaced with
a new part on 106 engines and replaced with a repaired part on the
remaining 106 engines. We estimate the following costs to comply with
this AD:
[[Page 54231]]
Estimated Costs
----------------------------------------------------------------------------------------------------------------
Cost per Cost on U.S.
Action Labor cost Parts cost product operators
----------------------------------------------------------------------------------------------------------------
Replace MVPV with repaired part................. $0 $6,490 $6,490 $687,940
Replace MVPV with new part...................... 0 25,482 25,482 2,701,092
----------------------------------------------------------------------------------------------------------------
Authority for This Rulemaking
Title 49 of the United States Code specifies the FAA's authority to
issue rules on aviation safety. Subtitle I, section 106, describes the
authority of the FAA Administrator. Subtitle VII: Aviation Programs,
describes in more detail the scope of the Agency's authority.
We are issuing this rulemaking under the authority described in
Subtitle VII, Part A, Subpart III, Section 44701: ``General
requirements.'' Under that section, Congress charges the FAA with
promoting safe flight of civil aircraft in air commerce by prescribing
regulations for practices, methods, and procedures the Administrator
finds necessary for safety in air commerce. This regulation is within
the scope of that authority because it addresses an unsafe condition
that is likely to exist or develop on products identified in this
rulemaking action.
This AD is issued in accordance with authority delegated by the
Executive Director, Aircraft Certification Service, as authorized by
FAA Order 8000.51C. In accordance with that order, issuance of ADs is
normally a function of the Compliance and Airworthiness Division, but
during this transition period, the Executive Director has delegated the
authority to issue ADs applicable to engines, propellers, and
associated appliances to the Manager, Engine and Propeller Standards
Branch, Policy and Innovation Division.
Regulatory Findings
This AD will not have federalism implications under Executive Order
13132. This AD will not have a substantial direct effect on the States,
on the relationship between the national government and the States, or
on the distribution of power and responsibilities among the various
levels of government.
For the reasons discussed above, I certify that this AD:
(1) Is not a ``significant regulatory action'' under Executive
Order 12866,
(2) Is not a ``significant rule'' under DOT Regulatory Policies and
Procedures (44 FR 11034, February 26, 1979),
(3) Will not affect intrastate aviation in Alaska, and
(4) Will not have a significant economic impact, positive or
negative, on a substantial number of small entities under the criteria
of the Regulatory Flexibility Act.
List of Subjects in 14 CFR Part 39
Air transportation, Aircraft, Aviation safety, Incorporation by
reference, Safety.
Adoption of the Amendment
Accordingly, under the authority delegated to me by the
Administrator, the FAA amends 14 CFR part 39 as follows:
PART 39--AIRWORTHINESS DIRECTIVES
0
1. The authority citation for part 39 continues to read as follows:
Authority: 49 U.S.C. 106(g), 40113, 44701.
Sec. 39.13 [Amended]
0
2. The FAA amends Sec. 39.13 by adding the following new airworthiness
directive (AD):
2018-22-06 Pratt & Whitney: Amendment 39-19479; Docket No. FAA-2017-
1206; Product Identifier 2017-NE-42-AD.
(a) Effective Date
This AD is effective December 3, 2018.
(b) Affected ADs
None.
(c) Applicability
This AD applies to all Pratt & Whitney (PW) PW2037, PW2037M, and
PW2040 turbofan engines with JFC104-1 fuel control units (FCUs) with
serial numbers listed in the Accomplishment Instructions, FCU Serial
Number List, of PW Alert Service Bulletin PW2000 A73-172, dated
October 16, 2017.
(d) Subject
Joint Aircraft System Component (JASC) Code 7321, Fuel Control/
Turbine Engines.
(e) Unsafe Condition
This AD was prompted by an uncommanded high thrust event that
occurred during approach on January 16, 2016, and during landing on
April 6, 2016. We are issuing this AD to prevent failure of the
metering valve pilot valve (MVPV) end cap to remain taut, causing
uncommanded higher fuel flow to the engine. The unsafe condition, if
not addressed, could result in failure of the FCU, loss of engine
thrust control and reduced control of the airplane.
(f) Compliance
Comply with this AD within the compliance times specified,
unless already done.
(g) Required Actions
Remove from service the MVPV from the FCU at the next FCU shop
visit after the effective date of the AD and replace the MVPV with a
part eligible for installation.
(h) Definitions
(1) For the purpose of this AD, an FCU shop visit is defined as
the removal of the FCU from the engine and induction of the FCU into
a FCU shop that can perform these procedures regardless of the
scheduled maintenance action or the reason for the FCU removal.
(2) For the purpose of this AD, a part eligible for installation
is one of the following:
(i) A zero time since new MVPV, or
(ii) An MVPV repaired by a method approved by FAA that includes
an end plug with tamper proof features. A tamper proof feature is a
feature that goes beyond the original equipment manufacturer design
of only using epoxy retention and threads to prevent end cap
maintenance tampering and loosening.
(i) Installation Prohibition
After the effective date of this AD, do not install any MVPV
removed in accordance with paragraph (g) unless it meets the
definition of a part eligible for installation per paragraph (h)(2)
of this AD.
(j) Alternative Methods of Compliance (AMOCs)
(1) The Manager, ECO Branch, FAA, has the authority to approve
AMOCs for this AD, if requested using the procedures found in 14 CFR
39.19. In accordance with 14 CFR 39.19, send your request to your
principal inspector or local Flight Standards District Office, as
appropriate. If sending information directly to the manager of the
certification office, send it to the attention of the person
identified in paragraph (l) of this AD. You may email your request
to: [email protected].
(2) Before using any approved AMOC, notify your appropriate
principal inspector, or lacking a principal inspector, the manager
of the local flight standards district office/certificate holding
district office.
(k) Related Information
For more information about this AD, contact Kevin M. Clark,
Aerospace Engineer, ECO Branch, FAA, 1200 District Avenue,
Burlington, MA 01803; phone: 781-238-7088; fax: 781-238-7199; email:
[email protected].
[[Page 54232]]
(l) Material Incorporated by Reference
(1) The Director of the Federal Register approved the
incorporation by reference (IBR) of the service information listed
in this paragraph under 5 U.S.C. 552(a) and 1 CFR part 51.
(2) You must use this service information as applicable to do
the actions required by this AD, unless the AD specifies otherwise.
(i) Pratt & Whitney (PW) Alert Service Bulletin PW2000 A73-172,
dated October 16, 2017.
(ii) [Reserved]
(3) For PW service information identified in this AD, contact
Pratt & Whitney Division, 400 Main St., East Hartford, CT 06118;
phone: 800-565-0140; fax: 860-565-5442.
(4) You may view this service information at FAA, Engine and
Propeller Standards Branch, 1200 District Avenue, Burlington, MA
01803. For information on the availability of this material at the
FAA, call 781-238-7759.
(5) You may view this service information that is incorporated
by reference at the National Archives and Records Administration
(NARA). For information on the availability of this material at
NARA, call 202-741-6030, or go to: https://www.archives.gov/federal-register/cfr/ibr-locations.html.
Issued in Burlington, Massachusetts, on October 23, 2018.
Robert J. Ganley,
Manager, Engine and Propeller Standards Branch, Aircraft Certification
Service.
[FR Doc. 2018-23526 Filed 10-26-18; 8:45 am]
BILLING CODE 4910-13-P