Xcel Energy, Monticello Nuclear Generating Plant; Independent Spent Fuel Storage Installation, 47192-47203 [2018-20283]
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Federal Register / Vol. 83, No. 181 / Tuesday, September 18, 2018 / Notices
NATIONAL SCIENCE FOUNDATION
Advisory Committee for International
Science and Engineering; Notice of
Meeting
In accordance with the Federal
Advisory Committee Act (Pub. L. 92–
463, as amended), the National Science
Foundation (NSF) announces the
following meeting:
Name and Committee Code: Advisory
Committee for International Science and
Engineering Meeting (AC–ISE) (#25104).
Date and Time: Monday, October 29,
2018; 9:00 a.m. to 4:45 p.m. (EDT),
Tuesday, October 30, 2018; 9:00 a.m. to
1:00 p.m. (EDT).
Place: National Science Foundation,
2415 Eisenhower Avenue, Alexandria,
VA 22314.
To help facilitate your entry into the
NSF building, please contact Victoria
Fung (vfung@nsf.gov) on or prior to
October 24, 2018.
Type of Meeting: Open.
Contact Person: Simona Gilbert, AC–
ISE Executive Secretary and Staff
Associate for Budget, National Science
Foundation, 2415 Eisenhower Avenue,
Alexandria, Virginia, 22314; Telephone:
703–292–8710.
Purpose of Meeting: To provide
advice, recommendations and counsel
on major goals and policies pertaining
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Agenda
• Updates on OISE activities
• Discussion on International Strategic
Plan Working Group
• Updates on MULTIplying Impact
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Research (MULTIPLIER)
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• Discussion on International Strategic
Plan
• Meet with NSF leadership
Dated: September 12, 2018.
Crystal Robinson
Committee Management Officer.
[FR Doc. 2018–20170 Filed 9–17–18; 8:45 am]
BILLING CODE 7555–01–P
NUCLEAR REGULATORY
COMMISSION
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[Docket Nos. 72–58 and 50–263; NRC–2018–
0207]
Xcel Energy, Monticello Nuclear
Generating Plant; Independent Spent
Fuel Storage Installation
Nuclear Regulatory
Commission.
ACTION: Exemption; issuance.
AGENCY:
The U.S. Nuclear Regulatory
Commission (NRC) is issuing an
SUMMARY:
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exemption in response to a request
submitted by Xcel Energy on October
18, 2017, from meeting Technical
Specification (TS) 1.2.5 of Attachment A
of Certificate of Compliance (CoC) No.
1004, Amendment No. 10, which
requires that all dry shielded canister
(DSC) closure welds, except those
subjected to full volumetric inspection,
be dye penetrant tested in accordance
with the requirements of American
Society of Mechanical Engineers
(ASME) Boiler and Pressure Vessel
(B&PV) Code Section III, Division 1,
Article NB–5000. This exemption
applies to five loaded Standardized
NUHOMS® 61BTH, Dry Shielded
Canisters (DSCs) 11 through 15, at the
Monticello Nuclear Generating Plant
(MNGP) Independent Spent Fuel
Storage Installation (ISFSI).
ADDRESSES: Please refer to Docket ID
NRC–2018–0207 when contacting the
NRC about the availability of
information regarding this document.
You may obtain publicly-available
information related to this document
using any of the following methods:
• Federal Rulemaking Website: Go to
https://www.regulations.gov and search
for Docket ID NRC–2018–0207. Address
questions about Docket IDs in
Regulations.gov to Jennifer Borges;
telephone: 301–287–9127; email:
Jennifer.Borges@nrc.gov. For technical
questions, contact the individual(s)
listed in the FOR FURTHER INFORMATION
CONTACT section of this document.
• NRC’s Agencywide Documents
Access and Management System
(ADAMS): You may obtain publiclyavailable documents online in the
ADAMS Public Documents collection at
https://www.nrc.gov/reading-rm/
adams.html. To begin the search, select
‘‘ADAMS Public Documents’’ and then
select ‘‘Begin Web-based ADAMS
Search.’’ For problems with ADAMS,
please contact the NRC’s Public
Document Room (PDR) reference staff at
1–800–397–4209, 301–415–4737, or by
email to pdr.resource@nrc.gov. The
ADAMS accession number for each
document referenced (if it is available in
ADAMS) is provided the first time that
it is mentioned in this document. In
addition, for the convenience of the
reader, the ADAMS accession numbers
are provided in a table in the
‘‘Availability of Documents’’ section of
this document.
• NRC’s PDR: You may examine and
purchase copies of public documents at
the NRC’s PDR, Room O1–F21, One
White Flint North, 11555 Rockville
Pike, Rockville, Maryland 20852.
FOR FURTHER INFORMATION CONTACT:
Christian Jacobs, Office of Nuclear
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Material Safety and Safeguards, U.S.
Nuclear Regulatory Commission,
Washington, DC 20555–0001; telephone:
301–415–6825; email: Christian.Jacobs@
nrc.gov.
SUPPLEMENTARY INFORMATION:
I. Background
Northern States Power CompanyMinnesota, doing business as Xcel
Energy (Xcel Energy, or the applicant) is
the holder of Renewed Facility
Operating License No. DPR–22, which
authorizes operation of the MNGP, Unit
No. 1, in Wright County, Minnesota,
pursuant to part 50 of title 10 of the
Code of Federal Regulations (10 CFR),
‘‘Domestic Licensing of Production and
Utilization Facilities.’’ The license
provides, among other things, that the
facility is subject to all rules,
regulations, and orders of the NRC now
or hereafter in effect.
Consistent with 10 CFR part 72,
subpart K, ‘‘General License for Storage
of Spent Fuel at Power Reactor Sites,’’
a general license is issued for the storage
of spent fuel in an ISFSI at power
reactor sites to persons authorized to
possess or operate nuclear power
reactors under 10 CFR part 50. The
applicant is authorized to operate a
nuclear power reactor under 10 CFR
part 50, and holds a 10 CFR part 72
general license for storage of spent fuel
at the MNGP ISFSI. Under the terms of
the general license, the applicant stores
spent fuel at its ISFSI using the TN
Americas LLC Standardized NUHOMS®
dry cask storage system in accordance
with CoC No. 1004, Amendments No. 9
and No. 10. As part of the dry storage
system, the DSC (of which the closure
welds are an integral part) ensures that
the dry storage system can meet the
functions of criticality safety,
confinement boundary, shielding,
structural support, and heat transfer.
II. Request/Action
The applicant has requested an
exemption from the requirements of 10
CFR 72.212(a)(2), 10 CFR 72.212(b)(3),
10 CFR 72.212(b)(5)(i), 10 CFR
72.212(b)(11), and 10 CFR 72.214 that
require compliance with the terms,
conditions, and specifications of CoC
No. 1004, Amendment No. 10, for the
Standardized NUHOMS® Horizontal
Modular Storage System, to allow
continued storage of DSCs 11–15 in
their respective Horizontal Storage
Modules (HSMs). This would permit the
continued storage of those five DSCs for
the service life of the canisters.
Specifically, the exemption would
relieve the applicant from meeting TS
1.2.5 of Attachment A of CoC No. 1004
(ADAMS Accession No. ML17338A114),
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which requires that all DSC closure
welds, except those subjected to full
volumetric inspection, be dye penetrant
tested in accordance with the
requirements of the ASME B&PV Code
Section III, Division 1, Article NB–5000.
Technical Specification 1.2.5 further
requires that the dye penetrant test (PT)
acceptance standards be those described
in Subsection NB–5350 of the ASME
BP&V Code.
Xcel Energy loaded spent nuclear fuel
into six 61BTH DSCs starting in
September 2013. Subsequent to the
loading, it was discovered that certain
elements of the PT examinations, which
were performed on the DSCs to verify
the acceptability of the closure welds,
do not comply with the requirements of
TS 1.2.5. All six DSCs were affected.
Five of the six DSCs (numbers 11–15)
had already been loaded in the HSMs
when the discrepancies were
discovered. DSC 16 remained on the
reactor building refueling floor in a
transfer cask (TC). On June 8, 2016, NRC
granted an exemption (ADAMS
Accession No. ML16159A227) from 10
CFR 72.212(a)(2), 10 CFR 72.212(b)(3),
10 CFR 72.212(b)(5)(i), 10 CFR
72.212(b)(11), and 10 CFR 72.214 for
DSC 16 only with regard to meeting TS
1.2.5 of Attachment A of CoC No.1004,
Amendment No. 10. The exemption
granted on June 8, 2016, restored DSC
16 to compliance with 10 CFR part 72
and allowed Northern States Power
Company-Minnesota to transfer DSC 16
into an HSM for continued storage at
MNGP ISFSI for the service life of the
canister.
In a letter dated October 18, 2017
(ADAMS Accession No. ML17296A205)
(Exemption Request), as supplemented
in responses to NRC requests for
additional information dated April 5,
2018 (ADAMS Accession No.
ML18100A173) (RAI Response 1) and
May 31, 2018 (ADAMS Accession No.
ML18151A870) (RAI Response 2), the
applicant requested an exemption from
the following requirements to allow
continued storage of the remaining
DSCs 11–15 in their respective HSMs at
the MNGP ISFSI:
• 10 CFR 72.212(a)(2), which states
that this general license is limited to
storage of spent fuel in casks approved
under the provisions of part 72;
• 10 CFR 72.212(b)(3), which states
that the general licensee must ensure
that each cask used by the general
licensee conforms to the terms,
conditions, and specifications of a CoC
or an amended CoC listed in 10 CFR
72.214;
• 10 CFR 72.212(b)(5)(i), which
requires that the general licensee
perform written evaluations, before use
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and before applying the changes
authorized by an amended CoC to a cask
loaded under the initial CoC or an
earlier amended CoC, which establish
that the cask, once loaded with spent
fuel or once the changes authorized by
an amended CoC have been applied,
will conform to the terms, conditions,
and specifications of a CoC or an
amended CoC listed in 10 CFR 72.214;
• 10 CFR 72.212(b)(11), which states,
in part, that the licensee shall comply
with the terms, conditions, and
specifications of the CoC and, for those
casks to which the licensee has applied
the changes of an amended CoC, the
terms, conditions, and specifications of
the amended CoC; and
• 10 CFR 72.214, which lists the
approved spent fuel storage casks.
III. Discussion
Pursuant to 10 CFR 72.7, the
Commission may, upon application by
any interested person or upon its own
initiative, grant such exemptions from
the requirements of the regulations of 10
CFR part 72 as it determines are
authorized by law and will not endanger
life or property or the common defense
and security and are otherwise in the
public interest.
Authorized by Law
This exemption would permit the
continued storage of DSCs 11–15 at the
MNGP ISFSI for the service life of the
canisters by relieving the applicant of
the requirement to meet the PT
requirements of TS 1.2.5 of Attachment
A of CoC No. 1004. The provisions in
10 CFR part 72 from which the
applicant is requesting exemption
require the licensee to comply with the
terms, conditions, and specifications of
the CoC for the approved cask model it
uses. Section 72.7 allows the NRC to
grant exemptions from the requirements
of 10 CFR part 72. As explained below,
the proposed exemption will not
endanger life or property, or the
common defense and security, and is
otherwise in the public interest.
Issuance of this exemption is consistent
with the Atomic Energy Act of 1954, as
amended, and not otherwise
inconsistent with NRC’s regulations or
other applicable laws. Therefore, the
exemption is authorized by law.
Will Not Endanger Life or Property or
the Common Defense and Security
This exemption would relieve the
applicant from meeting TS 1.2.5 of
Attachment A of CoC No. 1004, which
requires PT examinations to be
performed on the DSCs to verify the
acceptability of the closure welds, and
would permit the continued storage of
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DSCs 11–15 in their respective HSMs at
the MNGP ISFSI for the service life of
the canisters. As detailed below, NRC
staff reviewed the exemption request to
determine whether granting of the
exemption would cause potential for
danger to life, property, or common
defense and security.
Review of the Requested Exemption
The NUHOMS® system provides
horizontal dry storage of canisterized
spent fuel assemblies in an HSM. The
cask storage system components for
NUHOMS® consist of a reinforced
concrete HSM and a DSC vessel with an
internal basket assembly that holds the
spent fuel assemblies. The HSM is a
low-profile, reinforced concrete
structure designed to withstand all
normal condition loads, as well as
abnormal condition loads created by
natural phenomena such as earthquakes
and tornadoes. It is also designed to
withstand design basis accident
conditions. The Standardized
NUHOMS® Horizontal Modular Storage
System has been approved for storage of
spent fuel under the conditions of CoC
No. 1004. The DSCs under
consideration for exemption were
loaded under CoC No. 1004,
Amendment No. 10.
The NRC has previously approved the
Standardized NUHOMS® Horizontal
Modular Storage System. The requested
exemption does not change the
fundamental design, components,
contents, or safety features of the storage
system. The NRC staff has evaluated the
applicable potential safety impacts of
granting the exemption to assess the
potential for danger to life or property
or the common defense and security; the
evaluation and resulting conclusions are
presented below. The potential impacts
identified for this exemption request
were in the areas of materials, structural
integrity, thermal, shielding, criticality,
and confinement capability.
Materials Review for the Requested
Exemption: The applicant asserted that
there is a reasonable assurance of safety
to grant the requested exemption to
continue the storage of DSCs 11–15 in
their respective HSMs. The applicant’s
assertion of reasonable assurance of
safety is based on the following factors:
• Reasonable assurance of weld
integrity;
• Low dose consequences for a DSC
in storage; and
• Low risk to the public.
The applicant further stated that there
is reasonable assurance of weld integrity
based on the existing Quality Assurance
(QA) documentation, engineering
analysis, and expert evaluations, which
demonstrate that the subject DSC welds
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possess sufficient quality to perform
their design functions due to the
following:
• Fuel cladding integrity is
maintained, as no damaged fuel was
loaded and no unexpected dose
readings were observed during drying
operations.
• The weld design assures that there
are no pinhole leaks and there is no
credible process for service-induced
flaws.
• The material, including the DSC
shell, lids and weld filler, met quality
requirements and quality welds were
ensured by welding process
qualification, welder qualification and
the use of an automated welding process
specifically designed for the
application.
• In-process visual inspections of
welds performed by the welders,
Quality Control (QC) visual examination
(VT) inspections of fit-ups and welds,
and the vacuum hold, helium pressure
and helium leak test all ensured
confinement and quality of the welds.
• Strain margins for the DSC welds
were demonstrated by structural
analysis assuming flaw distributions
conservatively derived from the Phased
Array Ultrasonic Testing (PAUT)
examination of DSC 16.
• Based on the DSCs 11–15 sitespecific heat load conditions, additional
margin exists to account for any
remaining flaw uncertainty.
The NRC materials review for the
requested exemption focused on the
applicant’s assertion of reasonable
assurance of weld integrity and each of
the supporting assertions of: (1) Fuel
cladding integrity; (2) weld design; (3)
material and welding process; (4) tests
performed; (5) adequate strain margins
to accommodate flaws; and (6)
additional strain margins in welds. A
specific review of each of the supporting
statements is provided in the following
sections.
Fuel Cladding Integrity: The applicant
provided information on the nature of
the spent nuclear fuel in DSCs 11–15 to
demonstrate that the fuel cladding
fission product barrier is intact and any
postulated canister weld leak would
have an insignificant effect on
radioactive release. At the time of
loading in 2013, the applicant stated
that the combined decay heat load in
the limiting DSC did not exceed 10.96
kilowatts. In addition, only one of the
305 loaded fuel assemblies was
considered to be high burnup, with a
maximum recorded burnup of 45.12
gigawatt days per metric ton of uranium
(GWD/MTU) (in DSC 15). The applicant
stated that cask loading reports and
supporting radiochemistry records
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indicate that all of the fuel assemblies
loaded into DSCs 11–15 met the TS
requirements (TS Table 1–1t) for
cladding integrity and no damaged fuel
was loaded. The applicant stated that
the integrity of the fuel was further
demonstrated by the fact that no
unexpected dose rate readings were
observed during the vacuum drying
processes of DSCs 11–15.
The NRC staff reviewed the
information provided by the applicant
on the characteristics of the spent fuel
loaded in DSCs 11–15. The NRC staff
also reviewed the loading records for
the loading campaign and confirmed
that (1) no damaged fuel assemblies
were loaded in the DSCs; (2) only one
fuel assembly had burnup that
marginally exceeded the 45 GWD/MTU
criterion for high burnup fuel however,
the cladding of the fuel assembly was
shown to be intact through cask loading
reports and supporting radiochemistry
reports; and (3) no unexpected dose
readings were observed in the loading
campaign. Based on the review of the
information from the loading campaign,
the NRC staff confirmed that the
characteristics of the fuel loaded in the
DSCs included in the exemption request
were accurately described.
Weld Design: The applicant stated
that the updated final safety analysis
report (UFSAR) only describes weld
failure in terms of a possible pinhole
leak in individual weld layers. The
applicant further stated that the UFSAR
assumes or stipulates that pinholes may
exist in individual layers but the
UFSAR makes no explicit mention
about how a pinhole leak in a weld
layer is formed, whether it occurs
during the weld formation or by
subsequent canister loading operations,
fatigue cycles during storage, or
accidents. The applicant stated that the
existence of pinhole leaks is a nonmechanistic assumption of the UFSAR;
and there is no underlying malfunction
that causes its formation.
The applicant stated that, once in
storage, there is no credible failure
mechanism of the DSC top cover plate
closure welds that would adversely
affect DSC confinement because (1) the
top cover plate and weld material are
stainless steel and the only welds
subject to the outside environment are
the outer layer of the outer top cover
plate (OTCP) weld and the test port plug
(TPP) weld; (2) a reduction in cross
section from plastic strain is not
applicable to the top cover plate welds
because the differential pressure across
the top cover plates conditions is
minimal (less than one atmosphere);
and (3) the mechanism of cyclic loading
is not applicable to the top cover plate
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and closure welds because the extent of
fatigue cycling experienced by the
canister is below the threshold which
the ASME B&PV Code Section III has
established.
The NRC staff have previously
reviewed the design of the NUHOMS®
61BTH DSC included in the UFSAR.
The NRC staff verified that the top cover
plate and weld material are stainless
steel and the only welds subject to the
outside environment are the outer layer
of the OTCP weld and the TPP weld.
The NRC staff verified that the
differential pressure across the top cover
plates is minimal and consequently the
reduction in cross section from plastic
strain is not credible. The NRC staff
have reviewed the assessment of fatigue
and determined that the DSCs are not
subjected to cyclic loading that requires
a fatigue analysis. Based on the NRC
staff’s previous analysis of the DSC weld
design, the NRC staff determined that
the applicant’s assessment of the weld
design is accurate and there is no
credible mechanism for the propagation
of an existing weld flaw to result in a
through weld thickness penetration that
would result in a leak.
Material and Welding Process: The
applicant stated that procurement
records such as certified material test
reports (CMTRs) demonstrate that the
canisters, lids, and weld filler materials
met design standards and quality
requirements, thereby assuring
compatibility between materials and
satisfactory material performance
characteristics (e.g., material strength).
The applicant stated that the weld
closures of DSCs 11–15 were performed
under a 10 CFR part 50 Appendix B QA
program, such that the canister integrity
is assured. The applicant stated that
welding materials were procured to
quality requirements, welding processes
were developed and qualified for the
given configuration, and welders were
appropriately qualified to the ASME
B&PV Code requirements. Finally, the
applicant stated that welding
parameters were specified in associated
procedures and monitored as required.
In addition to the original weld head
video review conducted in conjunction
with the DSC 16 exemption request, the
applicant included another examination
of the weld head video and the general
area videos taken during the 2013 cask
loading campaign. Based on the
examination of the videos, the applicant
made a correlation between weld
techniques and typical weld flaw
characteristics such as those identified
in the PAUT of the inner top cover plate
(ITCP) and OTCP welds from DSC 16.
The applicant provided an assessment
conducted by Structural Integrity
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Associates, Inc. (SIA), which concluded
that defects would be limited in the
through thickness dimension to the
thickness of a single bead. The applicant
also stated that, even considering the
possibility that any given layer of weld
may have a leak through that layer, the
licensing basis criterion stated in the
UFSAR Section 3.3.2.1 assures that the
chance of pinholes being in alignment
on successive independently-deposited
weld layers is not credible.
As stated above, the NRC staff have
previously reviewed the design of the
NUHOMS® 61BTH DSC included in the
UFSAR. The NRC staff reviewed the
materials used in the construction of
DSCs 11–15 and the NRC staff
confirmed that the materials used met
the specifications called out in the
NUHOMS® 61BTH DSC design. The
NRC staff reviewed the CMTRs and
confirmed that the materials met
specified compositional and mechanical
property requirements.
The NRC staff reviewed, ‘‘TRIVIS Inc.
Welding Procedure Specification (WPS)
SS–8–M–TN, Revision 10,’’ (Enclosure 2
to RAI Response 1) which was used for
the machine welding of the ITCP and
the OTCP as well as, ‘‘TRIVIS Inc. WPS
SS–8–A–TN, Revision 8,’’ (RAI
Response 1 Enclosure 3) used for
manual welding of the ITCP and the
OTCP. The NRC staff compared WPS
SS–8–M–TN, Revision 10 and WPS SS–
8–A–TN, Revision 8 to the essential
variables required for the gas tungsten
arc welding (GTAW) in ASME Section
IX Part QW Welding, Article II Welding
Procedure Qualifications, Table QW–
256 and Article IV Welding Data,
Subsection QW–400 Variables. The NRC
staff determined that the WPS SS–8–M–
TN, Revision 10 and WPS SS–8–A–TN,
Revision 8 are acceptable because all of
the essential variables identified in
ASME Section IX for GTAW WPSs were
included and the range of permissible
values were specified.
The NRC staff reviewed, ‘‘TRIVIS, Inc.
Procedure Qualification Record (PQR)
PQR–1, Revision 2’’ (Enclosure 4 to RAI
Response 1). The NRC staff compared
the testing documented in PQR–1,
Revision 2 against ASME Section IX
Part QW Welding, Article I Welding
General Requirements. The NRC staff
determined that PQR–1 Revision 2 was
acceptable because all the testing
necessary to qualify WPS SS–8–M–TN,
Revision 10 and WPS SS–8–A–TN,
Revision 8 were performed with
satisfactory results and documented in
PQR–1, Revision 2.
As documented in NUREG–1536,
Revision 1, Section 8.9.1 (ADAMS
Accession No. ML101040620) the NRC
previously determined that for a
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multipass lid-to-shell weld of an
austenitic stainless steel canister
designed and fabricated in accordance
with the ASME B&PV Code Section III
Subsection NB (Class 1 components), no
flaws of significant size will exist such
that the flaws could impair the
structural strength or confinement
capability of the weld. For a spent
nuclear fuel canister, such a flaw would
be the result of improper fabrication or
welding technique, as service-induced
flaws under normal and off-normal
conditions of storage are not credible.
The NRC staff notes that per the
guidance in NUREG–1536, Revision 1,
Section 8.4.7.4, the large structural lidto-shell weld designs fabricated from
austenitic materials may be tested using
non-destructive examination methods
such as a volumetric ultrasonic test (UT)
or a multi-pass PT. If a multiple-pass PT
examination is utilized in lieu of UT
inspection, a stress reduction factor of
0.8 for weld strength is imposed. In the
absence of valid PT examinations of the
closure welds for DSCs 11–15, the
applicant asserted that the helium leak
rate tests performed on all DSCs and the
PAUT results for DSC 16, which show
that weld defects are limited to the
height of one weld bead, support the
claim that DSCs 11–15 do not have
flaws that would impair the structural
strength or confinement capability.
The NRC staff reviewed the
information provided by the applicant
including the DSC lid-to-shell closure
weld design for the ITCP and the OTCP,
the manual and machine GTAW WPSs,
the helium leak testing results for DSCs
11–15 and the PAUT results for DSC 16.
The NRC staff concluded that the design
of the DSC closure weld and the GTAW
WPSs used to weld the ITCP and the
OTCP are unlikely to result in weld
flaws that could impair the structural
strength or confinement capability of
the weld. The NRC staff concluded that
the helium leak testing results for DSCs
11–15 confirmed that there were no
flaws that impaired the confinement
capability of the DSC 11–15 ITCP welds.
The NRC staff concluded that the PAUT
results for DSC 16 is sufficient to show
that the GTAW of the ITCP and OTCP
welds do not result in defects that
would impair structural strength or
confinement capability of the DSC
closure welds.
Tests Performed: The applicant stated
that a number of independent tests were
conducted on the DSC 11–15 welds
which verify that adequate welds were
performed on DSCs 11–15. The
applicant stated that these tests include:
• In-process visual examination and
QC visual examinations to demonstrate
that weld processes were followed and
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a weld meeting visual examination
criteria was developed; and
• Helium leakage tests to verify the
confinement integrity function and, to
some extent, the structural integrity
function of the DSC welds.
The applicant provided an extent of
condition assessment as Appendix D of
Enclosure 1 of the Exemption Request.
The applicant stated that the extent of
condition assessment was focused on:
• Compliance with welding
administrative requirements;
• Technical specification required
testing of welds; and
• Weld depth measurements for outer
top cover plate welds.
The NRC staff reviewed the
information provided in the application
and confirmed that the applicant
provided documentation that the
welding administrative requirements
were met, as follows: (1) Welding
procedures were available at the job site
for welding operators to follow; (2) weld
surface preparations were completed
such that the weld surface was dry and
free of oil, grease, weld spatter, rust,
slag, sand, discontinuities, or other
extraneous material; (3) weld crown
height for the ITCP and vent/siphon
port were verified; and (4) welds for the
ITCP, OTCP and the vent and siphon
ports were all verified.
The NRC staff reviewed the
information provided in the application
and confirmed that the applicant
provided documentation for the TS
required tests performed on DSCs 11–
15. The NRC staff verified that the
application included documentation
showing that (1) hydrogen monitoring
was properly performed while welding
in accordance with TS 1.1.11; (2)
pressure testing of the DSC shell to ITCP
weld was conducted in accordance with
TS 1.1.12.4; (3) two cycles of vacuum
drying and verification were conducted
at a vacuum less than 2.8 torr and were
maintained for times longer than 30
minutes in accordance with TS 1.2.2; (4)
the DSCs were backfilled with helium
and to a pressure of 17.2 ± 1.0 psi for
a time of at least 30 minutes in
accordance with TS 1.2.3a; and (5)
helium backfilling, pressure verification
and leak testing were conducted in
accordance with American National
Standards Institute (ANSI) N14.5–1997
and leak rates less than 1.0 × 10¥7 ref
cubic centimeters/sec were documented
for DSCs 11–15 in accordance with TS
1.2.4a.
The NRC staff confirmed that the
weld depth measurements for the OTCP
were conducted at four locations around
the weld circumference. The NRC staff
confirmed that the weld depth
(dimension of the weld throat)
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measurements met the minimum
requirements of 0.5 inches for the OTCP
weld for DSCs 11–15.
Based on the review of the
information provided by the applicant,
the NRC staff determined that the
required tests were performed on the
ITCP and OTCP welds including inprocess visual inspections of welds
performed by the welders, VT of fit-ups
and welds and the vacuum hold, as well
as helium pressure and helium leak
testing. The NRC staff determined that
the applicant completed an adequate
extent of condition assessment which
showed that the welding of the ITCP
and OTCP were conducted in
accordance with welding administrative
requirements, the required testing of
welds were in compliance with
technical specifications, and weld depth
measurements for the OTCP met design
requirements for the 61BTH DSC.
Adequate Strain Margins to
Accommodate Flaws (Exemption
Request Enclosures 2 through 5): The
applicant stated that strain margins for
DSCs 11–15 were demonstrated by
structural analysis using theoreticallybounding full-circumferential flaws and
a structural analysis assuming flaw
distributions conservatively derived
from the PAUT examination of DSC 16.
The applicant supported the analysis
using:
• A review of weld head video for all
available DSCs, general area video for
all available DSCs, and welding records;
• the allowable flaw size evaluation
in the ITCP closure weld for DSC 16;
and
• the ITCP and OTCP closure weld
flaw evaluation for a 61BTH DSC based
on the DSC 16 PAUT results.
Based on the review of the videos,
welding records and the PAUT
examination of DSC 16, the applicant
determined that the indications found
on DSC 16 are representative of those
that may be found on DSCs 11–15.
Consequently, the applicant determined
that the same bounding analyses
performed for DSC 16 should provide
for similar conservative results for the
closure welds for DSCs 11–15. The
applicant stated that for the OTCP, the
original design basis calculations
determined critical flaw sizes. The
applicant stated that these design basis
analyses determined for a 360°
circumferential flaw, an allowable flaw
depth of 0.19 inch and 0.29 inch could
exist for surface connected and subsurface flaws respectively. Finally, the
applicant stated that the flaw sizes
determined by these calculations bound
any of the indications found on DSC 16
by PAUT of the OTCP weld.
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For the ITCP weld of DSC 16, the
applicant provided a calculation,
AREVA Calculation 11042–0204,
Revision 3, ‘‘Allowable Flaw Size
Evaluation in the Inner Top Cover Plate
Closure Weld for DSC #16’’ (Exemption
Request Enclosure 4) that documents
the critical flaw size based on the
maximum radial stresses in the welds
due to design loads. The applicant’s
analysis calculated the critical flaw size
for a weld size of 0.25 inch per the
PAUT results for DSC 16, which showed
that the distance between the weld root
and crown at the canister wall for the
DSC 16 ITCP lid weld ranged from 0.25
inch to 0.4 inch. The applicant
determined that the critical flaw depth
was 0.15 inch, which would exceed the
typical weld layer thickness. The
applicant noted that the measured weld
size for the ITCP weld on DSC 16 was
significantly larger than the design
thickness of 3/16 inch (i.e., 0.188’’). The
applicant stated that all analyses for
DSCs 11–15 were conducted using the
design thickness of the weld. The
applicant provided an analysis of the
allowable flaw size for the DSC ITCP
and OTCP using the weld design
thickness which used the flaw sizes
from the PAUT examination of DSC–16
(Exemption Request Enclosure 5,
AREVA Calculation 11042–0205,
Revision 3, ‘‘61BTH ITCP and OTCP
Closure Weld Flaw Evaluation’’).
The applicant stated that, as part of
the original extent of condition review,
weld head videos were reviewed by SIA
in 2014. For DSCs 13 and 16, the review
included video recordings of the ITCP
root and cover weld layers and the
OTCP tack, root, intermediate and cover
weld layers. For DSCs 12, 14 and 15, the
review included video recordings of the
OTCP tack, root, intermediate and cover
weld layers. The applicant stated that
no weld head video was available for
DSC 11. The DSC 16 outer closure weld
was concluded to be the most
vulnerable to potential defects because
a greater frequency of irregular surface
conditions was generated during
welding.
The applicant stated that SIA
performed further reviews of available
weld head videos along with general
area videos, welding records, and PAUT
results for DSC 16 to identify any
correlations between the welding
processes used during the 2013 loading
campaign and the flaws identified by
the PAUT. The applicant stated that, by
correlating indications to the particular
welding methods used on all six
canisters (including DSCs 11–15), a
reasonable case was made that the types
of indications found on DSC 16 are
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representative of those that may be
found on DSCs 11–15.
For the OTCP, the applicant stated
SIA concluded that the defects located
within the weld deposit of DSC 16 are
believed to be inter-bead lack of fusion
formed at the interface between adjacent
weld bead surfaces. The applicant stated
that when the defects are present in the
DSC OTCP closure weld, they would be
found at the interfaces between weld
beads. The applicant included a
schematic showing the DSC OTCP weld
bead placement and the position of the
lack-of-fusion flaws, which were
characterized as parallel and offset. The
applicant stated that the possible
locations where lack of fusion between
the sides of adjacent weld beads could
form in the DSC OTCP closure weld
would result in defects that are not
aligned and which would not extend
beyond the thickness of one weld pass
layer.
For the ITCP, the applicant stated SIA
concluded that the locations of the flaws
in DSC 16 indicate that they were
related to sidewall lack of fusion. SIA
also noted that the weld joint geometry,
welding system, and welding setup for
the ITCP of DSCs 11–15 had potential
for forming defects on the sidewall like
those identified in DSC 16. The
applicant stated that, from the review,
SIA concluded the other five canister
ITCP closure welds were welded in a
similar manner, using similar welding
procedures, equipment, welding
process, filler material, and welding
operators and thus, it is reasonable to
assume the other canister ITCP welds
will have similar intermittent defects. In
addition, the applicant stated that the
vertical weld wall of the weld groove is
inherent to a single bevel design, and
because there is limited room to tilt the
tungsten electrode towards the side wall
(DSC shell), any lack-of-fusion defects
that might form would likely be located
on the vertical sidewall. The applicant
concluded that the assumptions made
for the ITCP closure weld bounding
analysis in DSC 16 were considered
reasonable for all ITCP canister closure
welds.
The NRC staff reviewed the
applicant’s summary of the weld head
video and general area videos. The NRC
staff also reviewed the applicant’s
supporting analyses including:
• AREVA Calculation 11042–0204,
Revision 3, ‘‘Allowable Flaw Size
Evaluation in the Inner Top Cover Plate
Closure Weld for DSC #16’’ (Exemption
Request Enclosure 4);
• AREVA Calculation 11042–0205,
Revision 3, ‘‘61BTH ITCP and OTCP
Closure Weld Flaw Evaluation’’
(Exemption Request Enclosure 5);
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• Structural Integrity Associates, Inc.
Report 700388.401, Revision 1,
‘‘Evaluation of the Welds on DSC 11–
15’’ (Exemption Request Enclosure 3);
• Structural Integrity Associates Inc.
Report 1301415.403, Revision 2,
‘‘Assessment of Monticello Spent Fuel
Canister Closure Plate Welds Based on
Welding Video Records’’ dated May 22,
2014 (RAI Response 1 Enclosure 8);
• Structural Integrity Associates Inc.
Report 1301415.402, Revision 0,
‘‘Review of TRIVIS Inc. Welding
Procedures used for Field Welds on The
Transnuclear NUHOMS® 61BTH Type 1
& 2 Transportable Canister for BWR
Fuel’’ (RAI Response 1 Enclosure 9);
and
• RAI Response 2.
The NRC staff determined that,
because the same welding process,
welding equipment, and welding
procedures were used by the personnel
that conducted the ITCP and OTCP
welds in DSCs 11–16, it is reasonable to
conclude, based on engineering
judgement that the types of defects in
DSC 16 are representative of those that
may be in DSCs 11–15. The NRC staff
determined that, because the DSCs 11–
16 are the same design, were fabricated
to the same specifications, and were
subjected to the same tests, the analysis
conducted for DSC 16 is also applicable
to DSCs 11–15.
The NRC staff reviewed the
applicant’s analysis for the OTCP welds
and the description of the OTCP
welding based on weld head video
described in Exemption Request
Enclosure 3, Structural Integrity
Associates, Inc. Report 700388.401,
Revision 1, ‘‘Evaluation of the Welds on
DSC 11–15,’’ Appendix B, ‘‘Outer Top
Cover Plate Closure Weld Bead
Sequence (Based on VID Observations)’’
and Appendix C, ‘‘Tabulated Review of
Available VIDS for Monticello DSC–12
thru DSC–16.’’ The NRC staff also
reviewed the information included from
the review of the general area video
records included in Appendix D of
Exemption Request Enclosure 3,
‘‘Monticello DSC Video Inspection.’’
The NRC staff determined that due to
the OTCP weld joint design and welding
process used in the OTCP closure weld,
the likely significant welding defects in
the OTCP weld would be lack of fusion
between the weld beads or at the
interface of the OTCP weld and the
OTCP or the interface of the OTCP weld
and the DSC shell. Given the geometry
of the weld joint, the number of welding
passes required to fill the weld joint, the
position of each welding pass, and the
requirement for in-process visual
inspection of the weld after each pass,
the NRC staff determined that it is
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unlikely that a connected lack-of-fusion
defect greater than the thickness of one
pass would be present. The NRC staff
determined that any lack-of-fusion
defects in the OTCP would not be
aligned because of the weld joint
geometry and the positioning of the
weld passes required to fill the OTCP
weld joint.
With respect to the ITCP welds, the
NRC staff reviewed the applicant’s
analysis for the ITCP welds and the
description of the ITCP welding based
on weld head video described in
Exemption Request Enclosure 3,
Structural Integrity Associates, Inc.
Report 700388.401, Revision 1,
‘‘Evaluation of the Welds on DSC 11–
15.’’ The NRC staff also reviewed the
following appendices to Exemption
Request Enclosure 3: Appendix A,
‘‘Inner Top Cover Plate Closure Weld
Bead Sequence (Based on VID
Observations)’’; Appendix C,
‘‘Tabulated Review of Available VIDS
for Monticello DSC–12 through DSC–
16’’; and Appendix D ‘‘Monticello DSC
Video Inspection.’’
The NRC staff notes that it is unclear
whether some of the observations in
Exemption Request Enclosure 3,
Appendix C were in conformance with
Procedure 12751–MNGP–OPS–01,
Revision 0, ‘‘Spent Fuel Cask Welding:
61BT/BTH NUHOMS® Canisters’’ (RAI
Response 1 Enclosure 6). In particular,
the NRC staff note that Exemption
Request Enclosure 3, Appendix C
indicated there were two instances of
blow through of the root pass on the
OTCP weld of DSC–12. Procedure
12751–MNGP–OPS–01, Revision 0
states such an event would be treated as
a major repair with additional NDE and
documentation. However, in RAI
Response 2, the applicant indicated that
these events were weld craters and were
not weld root blow through events.
While NRC staff was not able to resolve
whether these actions taken by the
welder were in conformance with the
applicable procedure, it was apparent
from Exemption Request Enclosure 3,
Appendix C that corrective actions were
taken to address the weld defects. In
addition, the NRC staff determined that
either a blow through of the root pass
or a weld crater is a localized defect that
would, in the worst case, compromise a
small length of the root pass. As such,
the NRC staff determined that the
reported observation of a possible root
blow through in two locations is bound
by the assumed size of the OTCP welds
defects in the flaw evaluation.
The NRC staff determined that for the
ITCP weld joint design the likely
significant welding defects would be
lack of fusion at the interface of the
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ITCP weld and the ITCP or the interface
of the ITCP weld and the DSC shell.
Given the geometry of the weld joint,
the number of welding passes required
to fill the weld joint, the position of
each welding pass, and the requirement
for in-process visual inspection of the
weld after each pass, the NRC staff
determined that lack of fusion between
the ITCP weld and the DSC shell is
likely to be the most significant type of
weld defect in this joint. The NRC staff
determined that the positioning of the
welding electrode necessary to weld the
root pass would minimize the chances
of a lack-of-fusion defect located at the
interface of the ITCP weld and the ITCP.
The NRC staff determined that the
positioning of the welding electrode
necessary to weld the second fill pass
would minimize the chances of a lackof-fusion defect at the interface of the
ITCP weld and the DSC shell.
Based on the review of the
information provided by the applicant
including the review of weld head video
for all available DSCs, general area
video for all available DSCs, and
welding records; the allowable flaw size
evaluation in the ITCP closure weld for
DSC 16; and the ITCP and OTCP closure
weld flaw evaluation for a 61BTH DSC
based on the DSC 16 PAUT results, the
NRC staff concludes that the applicant
has adequately considered the sizes and
location of potential weld flaws to
evaluate the stress margins in the ITCP
and OTCP welds of DSCs 11–15. The
NRC staff structural review for the
requested exemption follows the
materials review.
Additional Strain Margins in Welds
(Exemption Request Enclosures 6
through 9): The applicant stated that
additional analysis was performed to
maximize the size of flaws present in
locations consistent with the results of
the DSC 16 PAUT to demonstrate
substantial margin to account for
potential flaw uncertainties. In addition,
the applicant stated that DSCs 11–15
site-specific heat load conditions were
applied to demonstrate additional weld
margin exists and is available to account
for any remaining flaw uncertainty. The
applicant stated that the analysis used
design basis loads with flaws present in
locations consistent with the DSC 16
PAUT results and maximized in size
such that the weld flaws approach
acceptable design limits.
The applicant stated that the two
maximum modeled weld flaws for
OTCP to DSC shell weld are 0.43 inch
and 0.42 inch in height, which
represents about 85% through-wall of
the 0.5-inch minimum weld throat. The
applicant stated that the maximum
modeled full-circumferential weld flaws
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for ITCP to DSC shell weld are 0.11 inch
in height at the ITCP weld to the ITCP
interface and 0.14 inch in height at the
ITCP weld to DSC shell interface, which
represent respectively 58% and 74%
through-wall of the 0.19-inch minimum
weld throat. The applicant stated that
each of the four assumed flaws
represent defects spreading over more
than one weld bead.
The NRC staff reviewed the
applicant’s analysis for the ITCP and
OTCP weld flaws along with the
applicant’s summary of the welding
video recordings and the PAUT
examination results for DSC 16. For the
ITCP weld, the NRC staff assessed the
geometry of the weld joint, the
positioning of the welding electrode in
both the root and the final fill pass along
with the requirement for in-process
visual inspection of the weld after each
pass. For the OTCP weld, the NRC staff
assessed the geometry of the weld joint,
the number of welding passes required
to fill the weld joint, the position of
each welding pass, along with the
requirement for in-process visual
inspection of the weld after each pass.
The NRC staff determined that any lackof-fusion defects in the ITCP and OTCP
would not be aligned and would not
result in a defect greater than the
thickness of one pass given the weld
joint geometry and the positioning of
the weld passes required to fill the ITCP
and OTCP weld joints. Thus, the NRC
staff determined that the flaws assessed
in Exemption Request Enclosure 6 are
both unlikely to occur in any of the
DSCs loaded in the 2013 campaign and
the flaws assessed in Exemption
Request Enclosure 6 conservatively
bound any possible welding defects that
are likely to exist in the DSC 11–15
OTCP welds.
Based on the review of the
information provided by the applicant
including the analysis of flaws analyzed
from the PAUT examination of the ITCP
and OTCP welds of DSC 16 and the
assumed maximized flaws that exceed
the weld bead deposit thickness, the
NRC staff concludes that the applicant’s
analysis of stress margins in the ITCP
and OTCP welds of DSCs 11–15
conservatively assumed weld flaws that
are much larger than would be
reasonably expected. This is due to the
combination of the materials of
construction, weld joint designs, and
the welding process used for the ITCP
and OTCP welds.
Structural Review for the Requested
Exemption: The exemption request
states that there is a reasonable
assurance of safety to grant the
requested exemption to continue the
storage of DSCs in their respective
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HSMs. As noted by the applicant, one
of the many factors contributing to this
assertion is the structural integrity of the
DSC top cover plates-to-shell closure
welds. The Structural Review is based
on the conclusion of the Materials
Review where the NRC staff determined
among other findings that, because the
DSCs 11–16 are of the same design,
were fabricated to the same
specifications, and were subjected to the
same tests, the analyses conducted for
DSC 16 may also be applied to DSCs 11–
15.
For the DSC 11–15 closure weld
structural functions assessment, which
was done by analysis, the applicant
noted that the previous evaluations to
demonstrate adequate strain margins of
safety of the DSC 16 closure welds also
support the current exemption request.
These evaluations were provided in the
following reports:
• SIA Report 1301415.301, Revision
0, ‘‘Development of an Analysis Based
Stress Allowable Reduction Factor
(SARF)—Dry Shielded Canister (DSC)
Top Closure Weldments’’ (Exemption
Request Enclosure 2);
• AREVA Calculation 11042–0204,
Revision 3, ‘‘Allowable Flaw Size
Evaluation in the Inner Top Cover Plate
Closure Weld for DSC #16’’ (Exemption
Request Enclosure 4); and
• AREVA Calculation 11042–0205,
Revision 3, ‘‘61BTH ITCP and OTCP
Closure Weld Flaw Evaluation’’
(Exemption Request Enclosure 5).
The evaluations performed on the
DSC 16 closure welds included: (1) A
structural analysis using an analysisbased stress allowance reduction factor
and theoretically-bounding fullcircumferential flaws to demonstrate
that finite element analysis (FEA)
simulation is suitable for analyzing the
structural performance of the weld as a
continuum with multiple embedded
flaws; (2) a calculation that documents
the allowable critical flaw size in the
ITCP closure weld based on the
maximum design basis radial stresses in
the welds; and (3) a structural analysis
demonstrating large weld strain margins
of safety with conservative assumptions
of flaw distribution and size derived
from the DSC 16 PAUT examination
results.
However, to demonstrate adequate
strain margin and to accommodate flaws
in the DSCs 11–15 closure welds, the
applicant provides a FEA simulation
evaluation in SIA Report, 700388.401,
Revision 1, ‘‘Evaluation of the Welds on
DSCs 11–15,’’ (Exemption Request
Enclosure 3) to support that the flaw
distribution and size based on the PAUT
examination results for the DSC 16
closure weld performance can be used
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to conservatively represent the closure
weld flaws for DSCs 11–15. As noted in
the Materials Review, the NRC staff
reviewed the applicant’s evaluation and
determined that the flaws used in
analyzing the DSC 16 closure welds are
a reasonable representation for the
closure welds for all DSCs 11–16. This
finding provides the basis for the NRC
staff to review the two calculation
packages: Calculations 11042–0207 and
11042–0208, which used the maximized
weld flaws that are essentially the same
in distribution but are much larger in
size than those used for the DSC 16
evaluation.
Specifically, in Calculation 11042–
0207, the applicant asserts that there are
adequate strain margins in the welds to
accommodate flaws for DSCs 11–15.
The DSCs are subject to the design basis
temperature, pressure, and side-drop
loading conditions and are analyzed per
the ASME Code Section III criteria,
using the limit load and elastic-plastic
analyses. In Calculation 11042–0208,
the applicant asserts additional strain
margin in the DSCs 11–15 closure
welds. The maximum flaws, the
analysis methodology and the
evaluation criteria are the same as those
of Calculation 11042–0207. However, in
lieu of the design basis loading, the
analysis used the as-loaded DSC cavity
pressure, which is site-specific and
temperature dependent. The attemperature material yield strengths are
used, which are higher than those
associated with the design basis loading.
It is noted that the exemption request
also included Calculation 11042–0209
(Exemption Request Enclosure 8) to
demonstrate additional weld strain
margin for DSCs 11–15 subject to the
site-specific side-drop loading
condition. The NRC staff neither
approves, nor rejects, and is not
expressing any view related to the
material in the calculation, as it did not
enter into the NRC evaluation.
The NRC staff reviewed the above two
calculation reports on the structural
performance of the DSC 11–15 closure
welds. In Calculation 11042–0207, the
applicant followed the same analysis
method used in Calculation 11042–0205
for DSC 16 to demonstrate adequate
strain margin in DSCs 11–15 closure
welds. The applicant noted that the
finite element model details and
structural performance acceptance
criteria are the same except that the
maximized flaw configuration is
postulated to result in much larger flaws
than those associated with DSC 16 to
provide additional insights into the
weld structural performance.
To arrive at the maximized
configuration, the flaws modeled in
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Calculation 11042–0205 for DSC 16
were first modified slightly, including
replacing conservatively the 0.11 inchlong flaw inside the ITCP with an
equivalent-height flaw at the interface
between the ITCP and the 3/16-inch
ITCP-to-shell weld. However, the size
and location of all other welds were
unchanged. Next, an elastic-plastic
analysis of flaw length introduced
increasingly larger flaw sizes in each
analysis iteration to simulate higher
localized plastic strain. As noted by the
applicant, the iteration analysis was
considered complete for the maximized
flaws determination for which the peak
equivalent plastic strain for the most
critically stressed flaws would be
calculated to be somewhat below the
ASME code weld material elongation
limit of 28 percent. The applicant
performed the elastic-plastic iteration
analysis using a 150-percent design
basis side-drop of 112.5 g (75 × 1.5 =
112.5) to arrive at the maximized flaws.
Specifically, the maximized, 360° fullcircumferential flaws are of 0.43 inch
and 0.42 inch in height for the two flaws
associated with the OTCP, which
represent about 85% through-wall of the
0.5-inch minimum throat for OTCP-toDSC shell weld. The maximized fullcircumferential flaws for ITCP-to-DSC
shell weld are 0.11 inch and 0.14 inch
each in height, which represent
respectively 58% and 74% through-wall
of the 0.19-inch minimum weld throat.
The NRC staff reviewed the iteration
analysis for arriving at the maximized
flaws for the DSCs 11–15 closure welds.
Because the maximized flaws are
essentially the same in locations as
those used for DSC 16 and the resulting
flaw sizes are much larger than the
corresponding ones used for DSC 16, the
NRC staff concludes that the postulated
maximized flaws are conservative and
appropriate for evaluating the strain
performance of the DSCs 11–15 closure
welds.
Using the maximized flaws, the
applicant performed limit load analyses
in Calculation 11042–0207 for two DSC
design basis internal pressures of 32 psi
and 65 psi for the ASME Code Service
Level A/B and Service Level D
evaluations, respectively. The analyses
resulted in the calculated collapse
pressures of 86.3 psi for Service Level
A/B and 122.2 psi for Service Level D.
The collapse pressures are acceptable
because they are greater than the
respective ASME Code limit-load
analysis acceptance criteria of 60 psi
and 90.2 psi. Similarly, for the design
basis DSC side-drop of 75 g, the
applicant used the 3D half-symmetric
model to perform a Service Level D
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limit load analysis. The applicant
determined the side-drop collapse load
to be approximately 179.5 g, which
includes an off-normal DSC design basis
internal pressure of 20 psi as a boundary
condition. This determination is
acceptable because the collapse load is
greater than the required side-drop load
of 104 g to satisfy the ASME Code limitload analysis acceptance criteria.
To address the potential material
rupture associated with high plastic
strain concentrations at the weld flaws,
the applicant performed elastic-plastic
analyses in Calculation 11042–0207 to
quantify strain margins of safety for the
DSCs 11–15 with maximized flaws. This
concern was addressed by considering a
Ramberg-Osgood idealization of the
stress-strain curve for SA–240 Type 301
stainless steel, which recognizes strain
hardening effects for the FEA modeling.
The elastic-plastic analyses resulted in
the peak equivalent plastic strains of 7.4
percent and 11.1 percent for the Service
Level D design basis pressure of 65 psi
and side-drop of 75 g, respectively. For
the strain margin evaluation, the
applicant continued to use the same
DSC 16 weld strain acceptance criterion
of not exceeding the 28 percent
elongation limit, which is a reduction
from the ASME B&PV Code specified
weld elongation limit of 35 percent by
a factor of 0.8 (0.35 × 0.8 = 0.28).
Considering the 28 percent elongation
limit, the strain margins of safety
corresponding to the calculated peak
equivalent plastic strains are 2.78
{(0.28/0.074)¥1 = 2.78} and 1.52
{(0.28/0.111)¥1 = 1.52}, respectively.
Because the margins of safety are all
positive (i.e., greater than zero), the NRC
staff concludes that there are adequate
strain margins in the welds to
accommodate flaws for DSCs 11–15.
Additionally, similar to the analysis
used to supplement qualification of the
DSC 16 closure welds, the applicant
considered a 150 percent of the design
basis loading to evaluate the DSCs 11–
15 welds. The analysis used a DSC
internal pressure of 100 psi (65 × 1.5 =
97.5 <100 psi) and a side-drop of 112.5
g (75 × 1.5 = 112.5 g), which are beyond
the ASME B&PV Code, Section III,
Paragraph NB–3228.3 Plastic Analysis
provisions. The calculated peak
equivalent plastic strains are 13.6
percent and 23.0 percent for the
respective pressure and side-drop
loading cases. For the weld strain
margin evaluation, the applicant
continued to use the same 28 percent
weld elongation limit which resulted in
the weld strain margins of safety of 1.06
{(0.28/0.0136)¥1 = 1.06} and 0.22
{(0.28/0.23)¥1 = 0.22}, respectively.
Because all margins of safety are
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positive, even in loading conditions that
are 50 percent beyond those required for
evaluating localized strains by the
elastic-plastic analysis, the NRC staff
concludes that there are adequate strain
margins on the welds to accommodate
flaws for DSCs 11–15.
The applicant noted that there are
additional strain margins in the closure
welds of DSCs 11–15 owing to the sitespecific as-loaded temperature and DSC
internal pressure conditions at MNGP,
which are less severe than those
associated with the design basis
conditions. In Calculation 11042–0208
(Exemption Request Enclosure 7), the
applicant performed evaluations using
the temperature and pressure conditions
specific to DSCs 11–15. The evaluation
follows the same Calculation 11042–
0207 analysis method and acceptance
criteria, including the same maximized
flaws. The applicant indicated that the
evaluations were intended to address
any remaining uncertainties related to
potential flaws that may be present in
DSCs 11–15 by demonstrating existence
of additional strain margins in the
closure welds.
Using the site-specific 370 °F attemperature material yield strength of
21.2 ksi for the SA–240 Type 304
stainless steel, the applicant determined
the Service Level D limit load collapse
pressure is 144.1 psi. This pressure is
significantly higher than the DSC attemperature internal pressure of 45.9 psi
and the ASME Code limit-load collapse
pressure acceptance criteria of 90.2 psi.
Correspondingly, using the site-specific
237 °F at-temperature material yield
strength of 24.0 ksi, together with the
off-normal at-temperature internal
pressure of 10.9 psi as a boundary
condition, the applicant determined the
collapse side-drop g-load to be 204 g.
This site-specific collapse side-drop is
also much greater than the ASME Code
limit-load collapse side-drop g-load
acceptance criteria of 104 g associated
with the design basis 500 °F attemperature material yield strength of
19.4 ksi.
To determine the strain margins of
safety for the site-specific temperature
and pressure, the applicant performed
elastic-plastic analyses for DSCs 11–15
with the maximized flaws in the OTCPand ITOP-to-shell welds. Using the
analysis approach in Calculation 11042–
0207, the applicant calculated the peak
equivalent plastic strains of 4.4 percent
and 9.8 percent for the Service Level D
internal pressure of 45.9 psi and the
design basis side-drop of 75 g,
respectively. For the same weld
elongation limit of 28 percent, the
corresponding strain margins of safety
are calculated to be 5.36 {(0.28/
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0.044)¥1 = 5.36} and 1.86 {(0.28/
0.098)¥1 = 1.86}. Similar to the
analysis used in Calculation 11042–
0207 for a supplement qualification of
the DSC 16 closure welds with a more
conservative loading assumption, the
applicant also considered 150 percent of
the site-specific loading to evaluate the
weld flaws using a DSC internal
pressure of 69 psi (45.9 × 1.5 = 69 psi)
and side-drop load of 112.5 g. The
resulting peak equivalent plastic strains
are 7.1 percent and 19.0 percent, which
correspond to the strain margins of
safety of 2.94 {(0.28/0.071)¥1 = 2.94}
and 0.47 {(0.28/0.19)¥1 = 0.47},
respectively. For the MNGP site-specific
evaluation, because the margins of
safety are all positive, the NRC staff
concludes that the DSCs 11–15 weld
strains have additional margins beyond
the design basis conditions.
On the basis of the review above, the
NRC staff concludes that the limit load
and elastic-plastic analysis results
showed that the welds would undergo
localized plastic deformation. The
applicant’s evaluation indicated that no
weld material rupture or breach of the
DSCs 11–15 confinement boundary at
the closure welds is expected because of
the adequate margins of safety against
the weld elongation limits. For this
reason, the NRC staff has reasonable
assurance to conclude that the ITCP and
OTCP welds of DSCs 11–15 have
adequate structural margins of safety for
the ASME Code Service Level D design
criteria, which bound the normal, offnormal, and accident (including natural
phenomenon) conditions for the subject
weld structural integrity evaluation. The
NRC staff also finds that the
retrievability of DSCs 11–15 is ensured
based on the demonstration of adequate
weld strain margins of safety discussed
above.
Thermal Review for the Requested
Exemption: The applicant stated that
even though nonconforming
examinations exist for the primary
confinement welds, satisfactory
completion of the required helium leak
test conducted on DSCs 11–15 has
demonstrated the integrity of the
primary confinement boundary (ITCP
and siphon/vent cover plate) welds.
These tests specifically demonstrated
that the primary confinement boundary
field welds are ‘‘leak tight’’ as defined
in ANSI N14.5–1997. The applicant
stated that, in this respect, the helium
leak test demonstrated the basic
integrity of the primary confinement
boundary and the lack of a throughweld flaw in the field closure welds that
would lead to a loss of cavity helium in
DSCs 11–15. The applicant stated that
the field closure welds indirectly
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support the thermal design function by
virtue of their confinement function (as
demonstrated by the helium leak test
conducted on DSCs 11–15) which
assures the helium atmosphere in the
DSCs 11–15 cavity is maintained in
order to support heat transfer. The
applicant also stated that the
satisfactory completion of two required
vacuum pump-downs conducted on the
DSCs demonstrated weld integrity of the
ITCP confinement boundary. These
pump-downs establish a differential
pressure across the ITCP and siphon/
vent block welds of approximately one
atmosphere, which exceeds the
magnitude of the 10 psig design
pressure used in stress analyses for
normal conditions. Although the
vacuum pump-down imparts a pressure
differential in a reverse direction from
the confinement function, according to
the applicant, the pump-down
demonstrates the basic function of the
confinement boundary and the lack of a
through-weld flaw in the ITCP and
siphon/vent block welds sufficient to
cause a loss of cavity helium when in
service.
The NRC staff reviewed the
applicant’s exemption request and also
evaluated its effect on DSCs 11–15
thermal performance. The NRC staff
concludes that the cask thermal
performance is not affected by the
exemption request because the
applicant has shown that a satisfactory
helium leak test was conducted on DSCs
11–15, which is integral to ensuring
integrity of the primary confinement
boundary. Integrity of the primary
confinement boundary assures the spent
fuel is stored in a safe inert environment
with unaffected heat transfer
characteristics that assure peak cladding
temperatures remain below allowable
limits. The NRC staff also concludes
that the applicant demonstrated the lack
of a through-weld flaw in the ITCP and
siphon/vent block weld sufficient to
cause a loss of cavity helium. This
satisfies 10 CFR 72.236(f) which
requires that the cask be designed to
have adequate heat removal capacity
without active cooling systems and 10
CFR 72.122(h) which states that the fuel
cladding during storage must be
protected against degradation and gross
rupture. Therefore, based on the NRC
staff’s review of the applicant’s
evaluation and technical justification,
the NRC staff finds the exemption
request acceptable by virtue of the
demonstrable structural integrity of the
ITCP and siphon/vent plate welds.
The NRC staff finds that the thermal
function of DSCs 11–15, loaded under
CoC No. 1004, Amendment No. 10,
addressed in the exemption request
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remains in compliance with 10 CFR part
72.
Shielding and Criticality Safety
Review for the Requested Exemption:
The NRC staff reviewed the criticality
safety and radiation protection
effectiveness of DSCs 11–15 presented
in the applicant’s exemption request.
The NRC staff finds that the criticality
safety and radiation protection of DSCs
11–15 are not affected by the
nonconforming PT examinations for the
following reasons: (1) The interior of
DSCs 11–15 will continue to prevent
water in-leakage which means that the
system will remain subcritical under all
conditions; and (2) the nonconforming
PT examinations do not affect the
radiation source term of the spent fuel
contents, or the configuration and
effectiveness of the shielding
components of the Standardized
NUHOMS® system containing the
61BTH DSC, meaning that the radiation
protection performance of the system is
not altered.
The NRC staff finds that the criticality
safety and shielding function of DSCs
11–15, loaded under CoC No. 1004,
Amendment No. 10, addressed in the
exemption request remains in
compliance with 10 CFR part 72.
Confinement Review for the
Requested Exemption: The objective of
the confinement evaluation was to
confirm that DSCs 11 through 15 loaded
at the MNGP met the confinementrelated requirements described in 10
CFR part 72. NRC staff relied on the
information provided by the applicant
in their Exemption Request dated
October 18, 2017.
As described in the applicant’s
‘‘Exemption Request for Nonconforming
Dry Shielded Canister Dye Penetrant
Examinations’’ (Exemption Request
Enclosure 1), certain elements of the
DSCs 11–15 closure weld PT
examinations did not comply with
examination procedures associated with
TS 1.2.5. To support the exemption
request, the applicant noted that a
helium leakage rate test of the closure’s
confinement boundary, including ITCP
weld, siphon cover plate weld, and vent
port cover plate weld, were conducted
per TS 1.2.4a and demonstrated that the
primary confinement barrier field welds
met the TS acceptance criterion of
leaktight as defined by ANSI N14.5–
1997. The applicant noted that the
confinement integrity is not affected by
the non-compliant PT examination
procedures. The NRC staff concludes
that not performing the PT examination
procedures relevant to this exemption
request would not change the results of
the helium leakage test, which is
integral to ensuring closure confinement
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integrity, and therefore, the closure
confinement integrity is unaffected. The
structural and material acceptability of
DSCs 11 through 15 welds is discussed
in the Structural Review and the
Materials Review described previously.
It is noted that a dose-related analysis
was included as Enclosure 10 of the
Exemption Request. NRC staff neither
approves, nor rejects, and is not
expressing any view related to the
material in that enclosure, as it did not
enter into the evaluation.
Risk Assessment for the Requested
Exemption: In support of the applicant’s
request, the applicant submitted a risk
assessment, Jensen Hughes Report
016045–RPT–01, ‘‘Risk Assessment of
MNGP DSCs 11–15 Welds Using
NUREG–1864 Methodology’’
(Exemption Request Enclosure 11). The
risk assessment compares the calculated
risk of leaving the five DSCs in storage
‘‘as is’’ at the MNGP ISFSI versus
transferring the DSCs back into the
reactor building to perform PAUT of the
welds and then returning them to their
storage locations. The risk for each
potential accident, regardless of
likelihood, can be generally summarized
by the following equation:
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Initiating Event Frequency (per Year) ×
Probability of Canister Release ×
Probability of Containment Release
× Consequences (Cancer Fatality) =
Risk
The process to transfer a DSC to the
reactor building refueling floor for
PAUT incurs added potential for
accidental drops due to the lifting and
subsequent lowering operations. For 20year storage, the risk is the sum of all
potential accident risks for the duration.
Each DSC handling operation is
independent. For five canisters, the total
risk value is multiplied by five.
NUREG–1864, ‘‘A Pilot Probabilistic
Risk Assessment of a Dry Cask Storage
System at a Nuclear Power Plant’’
(ADAMS Accession No. ML071340012)
provides guidance for assessing the risk
to the public and for identifying the
dominant contributors to risk for
performing probabilistic risk
assessments (PRAs) of a dry cask storage
system located at a nuclear power plant
site. NUREG–1864 documents a pilot
PRA conducted for a dry cask storage
system (Holtec International HI–STORM
100) at a Boiling Water Reactor (BWR)
Mark 1 plant. The risk assessment
estimated the annual off-site risk for one
cask in terms of individual probability
of a prompt fatality and a latent cancer
fatality. It does not consider risk to
workers or future off-site transportation
of DSCs.
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The applicant applied the
methodology and results in NUREG–
1864 to perform the risk assessment.
The risk assessment compared the
NUHOMS® and HI–STORM–100 dry
spent fuel storage systems and
determined the designs are similar with
a few basic differences. Both storage
systems include canisters for confining
dry spent fuel. The canisters have
similar design and dimensions and are
made of stainless steel of similar
thickness and are required to meet the
same ASME class (ASME B&PV, Section
III, and Subsection NB). The HI–STORM
100 system consists of a multipurpose
canister (MPC) that confines spent fuel
assemblies, a transfer overpack that
provides shielding during canister
preparation, and a vertical, cylindrical
storage overpack that provides shielding
during long-term storage.
Both MNGP and Hatch (the plant
selected for the Pilot PRA) are BWR,
Mark 1 plants; therefore, the storage
systems are exposed to similar handling
hazards. The potential drop heights for
loaded TCs moving across the refueling
floor, or lowering from the height of
refueling floor to the ground floor of the
equipment hatch are very similar. The
potential impact surfaces are also
similar.
The NUHOMS® system is comprised
of a DSC, a TC, and an HSM. A transfer
trailer is used to move the loaded TC.
Two key differences exist between the
NUHOMS® and the HI–STORM dry
spent fuel storage operations. First, the
NUHOMS® TC is placed horizontally on
the transfer trailer and is not subject to
accidental drops when moving between
the ISFSI and fuel building. Second,
transferring NUHOMS® DSC between
the TC and the HSM is done
horizontally; thus, the NUHOMS® DSC
is not subject to any potential vertical
drop. During storage on an ISFSI pad,
the horizontal-storage design of the
HSM eliminates the risk of tip over
caused by seismic activities or winddriven missiles. Aircraft impact on the
HSM is limited to only large aircrafts
and the methodology considered the
distance to local airfields and planes
that operate in the area. The NUREG–
1864 frequency estimate for meteorite
strikes per unit area is used in this
assessment, and the analysis is adjusted
for the larger horizontal surface area of
the HSM.
In the risk assessment, the potential
radiological consequences are based on
a comparison of the spent fuel in the
MNGP DSC and the spent fuel modeled
in NUREG–1864. In NUREG–1864, the
HI–STORM 100 MPC contained 68 BWR
fuel assemblies with 10-year-old highburnup (50 GWD/MTU) fuel. The MNGP
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47201
NUHOMS® DSC contains 61 BWR fuel
assemblies with 15.5-year-old fuel of 41
GWD/MTU (not high burnup) fuel. The
plume heat content for a cask release is
estimated to be that of the spent fuel.
NUREG–1864 estimates the maximum
decay heat load to be 264 watts per
assembly. The estimated maximum
decay heat load for MNGP DSC is
approximately 220 watts per assembly.
The risk assessment analysis assumes
that the source term from NUREG–1864
adequately represents or bounds those
of the MNGP configuration. The NRC
staff agrees that this is reasonable based
on the applicant’s assessment which
shows NUREG–1864 radionuclide
inventory is 7.0 times higher than that
of MNGP DSC.
The NUREG–1864 evaluation of
misload concluded MPC integrity would
not be affected unless a gross series of
errors occurred. The errors would have
to result in nearly every fuel assembly
loaded into the MPC being incorrect and
insufficiently cooled. NUREG–1864
concluded this gross misload scenario
was not credible. Therefore, the risk
assessment did not explore risk from
misloading of spent fuel.
The applicant’s risk assessment
assumes the annual risk for a DSC while
stored on the ISFSI would be the same
for both alternatives. The risk
assessment identified three types of
mechanical failure that could cause
significant radiological releases to the
environment: drop accidents, meteorite
strikes, and overflight aircraft accidents.
The primary difference in risk between
the two alternatives, continued storage
at the ISFSI versus moving a DSC back
to the spent fuel pool area for PAUT, are
potential drop accidents during lifting
and lowering of a DSC between the
ground floor and the height of the
refueling floor.
The applicant’s risk assessment
accounted for possible added risk from
a potential flaw around the canister lid
by assuming the probability of lid
failure would be same as for the DSC
shell in drop accidents. This
assumption doubles the estimated
probability for a release from drop
accidents. Strain analysis in NUREG–
1864 reports the most highly stressed
regions of the MPC for a drop accident
are in areas near the base of the
cylindrical shell and in the weld joining
the shell to the baseplate. Since the top
side of a canister is not expected to
experience significant strain, the NRC
staff agrees that the assumption is
conservative and bounds the probability
of a release occurring following a drop
accident.
The NRC staff reviewed the
applicant’s risk assessment and agrees
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the mechanical failures identified and
the radiological inventory from
NUREG–1864 would be bounding for
each of the MNGP DSCs. The risk
assessment concludes that the risks are
significantly lower than the level
considered ‘‘negligible’’ by the
Quantitative Health Guidelines (QHG)
established in ‘‘Risk-Informed
Decisionmaking for Nuclear Material
and Waste Applications,’’ Revision 1
(ADAMS Accession No. ML080720238).
The QHG considers public individual
risk of latent cancer fatality risk of less
than 2 × 10¥6 per year as negligible. The
pilot PRA (NUREG–1864) concluded
that there is no prompt fatality risk, and
the calculated risk is extremely small.
NUREG–1864 reports the increase in
risk (individual probability of latent
cancer fatality) from the first year as 1.8
× 10¥12, and for subsequent years as 3.2
× 10¥14 per year per MPC. The total risk
for Monticello as calculated by Jensen
Hughes took into account the
characteristics of the spent fuel and the
site, as well as the differences between
the MNGP and Hatch ISFSIs. For the
five DSCs over a period of 20-year
storage, risk would be: Alternative 1,
continue storage as-is, Risk = 1.4 ×
10¥12; Alternative 2, move DSCs back
up to the refueling floor for PAUT then
return to storage location, Risk = 2.3 ×
10¥12; with a difference in risk between
the two proposed alternatives of 9.3 ×
10¥13.
The assessment of difference in risk
between the proposed alternatives was
performed based on evaluation data
from NUREG–1864. The MNGP off-site
consequence is based on individual risk
and not absolute population difference.
Based on the considerations taken into
account for the difference between the
NUREG–1864 MPC and the MNGP DSCs
in this assessment, the NRC staff finds
the risk assessment calculation to be
reasonable because the applicant used
accepted methods and the site-specific
considerations were addressed in an
appropriately conservative manner.
The purpose of this assessment is to
compare the risk associated with leaving
these DSCs as-is at the ISFSI versus
transferring the five DSCs back to the
refueling floor for PAUT, and then
returning them to the ISFSI for storage.
The process of returning the five DSCs
to the refueling floor for PAUT incurs
additional crane operation. The
inadvertent drop frequency for heavy
loads (NUREG–1774, ‘‘A Survey of
Crane Operating Experience at U.S.
Nuclear Power Plants from 1968
through 2002’’, ADAMS Accession No.
ML032060160) is 5.6×10¥5/lift. The
probability of release from a DSC drop
accident, assuming defective weld, is
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4.0 × 10¥2. This operation occurs inside
a closed building with probability of
release value of 1.5 × 10¥4. The
consequence value for a release is 3.6 ×
10¥4. The risk for a drop while lifting
a DSC up to the refueling floor can be
calculated as:
(5.6 × 10¥5)(4.0 × 10¥2)(1.5 × 10¥4)(3.6
× 10¥4) = 1.2 × 10¥13 cancer
fatality/year
The risk for a drop while lowering a
DSC (assuming no weld flaw,
probability of release is 2.0 × 10¥2)
through the equipment hatch back to
ground level can be calculated as:
(5.6 × 10¥5)(2.0 × 10¥2)(1.5 × 10¥4)(3.6
× 10¥4) = 6.0 × 10¥14 cancer
fatality/year
The additional risk from performing
PAUT for five DSCs would be five times
the sum of risk for lifting and lowering
one DSC.
5 × [(1.2 × 10¥13) + (6.0 × 10¥14)] = 9.3
× 10¥13 cancer fatality/year
Probabilistic risk assessments are
typically used to evaluate risks greater
than 1.0 × 10¥6. In light of the
calculated risk values, the NRC staff
finds the off-site risk as too small to be
accurately discernable. Based on the
discussion presented above, the NRC
staff concludes that risk to the public for
the two options provided by Jensen
Hughes, ‘‘continued storage as-is’’ and
‘‘transfer, perform PAUT, and return to
storage,’’ are essentially equivalent.
Otherwise in the Public Interest
In considering whether granting the
exemption is in the public interest, the
NRC staff considered the alternative of
not granting the exemption. If the
exemption were not granted, in order to
comply with the CoC, either (1) DSCs
11–15 would have to be removed from
their respective HSMs, opened and
unloaded, and the contents loaded in
new DSCs, with each of those new DSCs
welded and tested, or (2) removed from
the HSMs to allow access to the OTCP
to be machined off, and the ITCP weld
machined down to the root weld; and
each DSC, ITCP and OTCP inspected to
determine if there was any damage as a
result of the machining (which would
then necessitate the actions detailed in
option 1); or (3) conduct PAUT by
opening the HSMs to conduct in-situ
testing (which is limited to less than
360° of the weld circumference) or
transferring to a TC for testing on the
ISFSI pad or in the reactor building
(essentially Alternative 2 in the Risk
Assessment). Options 1 and 2 would
entail a higher risk of cask handling
accidents, additional personnel
exposure, and greater cost to the
applicant. As noted above in the Risk
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Assessment, Option 3 does not increase
the risk by a discernible amount. All
options would generate additional
radioactive contaminated material and
waste from operations. For options 1
and 2, the lid would have to be
removed, which would generate
cuttings from removing the weld
material that could require disposal as
contaminated material. For option 3,
radioactive wastes would be generated
from radioactively contaminated
consumables and anti-contamination
clothing used during the examination.
Also, radioactive waste would be
generated from the cleanup of any
coupling fluid (of the PAUT) that it
combines with and then transports
resulting in contamination from the
surface of the DSC. This radioactive
waste would be transported and
ultimately disposed of at a qualified
low-level radioactive waste disposal
facility, potentially exposing it to the
environment.
The proposed exemption to permit
continued storage of DSCs 11–15 in
their respective HSMs for the service
life of the canisters at the MNGP ISFSI
is consistent with NRC’s mission to
protect public health and safety.
Approving the requested exemption
reduces the opportunity for a release of
radioactive material compared to the
alternatives to the proposed action,
because there will be no operations
involving the opening of the DSCs,
which confine the spent nuclear fuel,
and there will be no operations
involving the opening of the HSMs
potentially exposing radioactive waste
to the environment. Therefore, the
exemption is in the public interest.
Environmental Consideration
The NRC staff also considered in the
review of this exemption request
whether there would be any significant
environmental impacts associated with
the exemption. The NRC staff
determined that this proposed action
fits a category of actions that do not
require an environmental assessment or
environmental impact statement.
Specifically, the exemption meets the
categorical exclusion in 10 CFR
51.22(c)(25).
Granting this exemption from 10 CFR
72.212(a)(2), 72.212(b)(3),
72.212(b)(5)(i), 72.214, and
72.212(b)(11) only relieves the applicant
from the inspection or surveillance
requirements associated with
performing PT examinations with regard
to meeting TS 1.2.5 of Attachment A of
CoC No. 1004. A categorical exclusion
for inspection or surveillance
requirements is provided under 10 CFR
51.22(c)(25)(vi)(C) if the criteria in 10
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CFR 51.22(c)(25)(i)–(v) are also satisfied.
In its review of the exemption request,
the NRC staff determined, as discussed
above, that, under 10 CFR 51.22(c)(25):
(i) Granting the exemption does not
involve a significant hazards
considerations because granting the
exemption neither reduces a margin of
safety, creates a new or different kind of
accident from any accident previously
evaluated, nor significantly increases
either the probability or consequences
of an accident previously evaluated; (ii)
granting the exemption would not
produce a significant change in either
the types or amounts of any effluents
that may be released offsite because the
radiological accidents such as a gross
leak from the closure welds, because the
exemption neither reduces the ability of
the closure welds to confine radioactive
material nor creates new accident
precursors at the MNGP ISFSI.
Accordingly, this exemption meets the
criteria for a categorical exclusion in 10
CFR 51.22(c)(25)(vi)(C).
IV. Availability of Documents
The documents identified in the
following table are available to
interested persons through one or more
of the following methods, as indicated.
Document
ADAMS
accession No.
Federal Register Notice Issuing Exemption from Nonconforming Dye Penetrant Examinations of Dry Shielded Canister
(DSC) 16, June 8, 2016.
Exemption Request for Nonconforming Dye Penetrant Examinations of Dry Shielded Canisters (DSCs) 11 through 15, October
18, 2017.
First Request for Additional Information for Review of Exemption Request for Five Nonconforming Dry Shielded Canisters 11
through 15 (CAC No. 001028, Docket No. 72–58, EPID L–2017–LLE–0029), March 6, 2018.
Monticello Nuclear Generating Plant—Response to Request for Additional Information Regarding Exemption Request for Nonconforming Dye Penetrant Examinations of Dry Shielded Canisters (DSCs) 11 through 15, April 5, 2018.
Supplement to Exemption Request for Nonconforming Dye Penetrant Examinations of Dry Shielded Canisters (DSCs) 11
through 15 (CAC No. 001028, EPID L–2017–LLE–0029).
NUREG–1774, ‘‘A Survey of Crane Operating Experience at U.S. Nuclear Power Plants from 1968 through 2002’’ .....................
Risk-Informed Decisionmaking for Nuclear Material and Waste Applications, Revision 1 ................................................................
NUREG–1536, Revision 1 ‘‘Standard Review Plan for Spent Fuel Dry Storage Systems at a General License Facility’’ ...............
NUREG–1864, ‘‘A Pilot Probabilistic Risk Assessment of a Dry Cask Storage System at a Nuclear Power Plant’’ ........................
Attachment A, Technical Specifications, Transnuclear, Inc., Standardized NUHOMS® Horizontal Modular Storage System Certificate of Compliance No. 1004, Renewed Amendment No. 10, Revision 1.
ML16159A227
V. Conclusion
Based on the foregoing
considerations, the NRC staff has
determined that, pursuant to 10 CFR
72.7, the exemption is authorized by
law, will not endanger life or property
or the common defense and security,
and is otherwise in the public interest.
Therefore, the NRC grants the applicant
an exemption from the requirements of
10 CFR 72.212(a)(2), 72.212(b)(3),
72.212(b)(5)(i), 72.212(b)(11), and
72.214 only with regard to meeting TS
1.2.5 of Attachment A of CoC No. 1004
for DSCs 11–15.
This exemption is effective upon
issuance.
daltland on DSKBBV9HB2PROD with NOTICES
requested exemption neither changes
the effluents nor produces additional
avenues of effluent release; (iii) granting
the exemption would not result in a
significant increase in either
occupational radiation exposure or
public radiation exposure, because the
requested exemption neither introduces
new radiological hazards nor increases
existing radiological hazards; (iv)
granting the exemption would not result
in a significant construction impact,
because there are no construction
activities associated with the requested
exemption; and; (v) granting the
exemption would not increase either the
potential or consequences from
Dated at Rockville, Maryland, this 13th day
September 2018.
For the Nuclear Regulatory Commission.
John McKirgan,
Branch Chief, Spent Fuel Licensing Branch,
Division of Spent Fuel Management, Office
of Nuclear Material Safety and Safeguards.
[FR Doc. 2018–20283 Filed 9–17–18; 8:45 am]
BILLING CODE 7590–01–P
VerDate Sep<11>2014
19:14 Sep 17, 2018
Jkt 244001
NUCLEAR REGULATORY
COMMISSION
[Docket No. 50–445; NRC–2018–0205]
Vistra Operations Company LLC;
Comanche Peak Nuclear Power Plant,
Unit No. 1
Nuclear Regulatory
Commission.
ACTION: License amendment application;
opportunity to comment, request a
hearing, and petition for leave to
intervene.
AGENCY:
The U.S. Nuclear Regulatory
Commission (NRC) is considering
issuance of an amendment to Facility
Operating License No. NPF–87, issued
to Vistra Operations Company LLC (the
licensee), for operation of the Comanche
Peak Nuclear Power Plant (CPNPP),
Unit No. 1. The proposed exigent
amendment would revise CPNPP
Technical Specification (TS) 3.8.4, ‘‘DC
[Direct Current] Sources—Operating,’’ to
allow the licensee additional time to
replace two affected battery cells in the
safety-related batteries for CPNPP, Unit
No. 1. Specifically, the proposed onetime change would add a Required
SUMMARY:
PO 00000
Frm 00080
Fmt 4703
Sfmt 4703
ML17296A205
ML18065A545
ML18100A173
ML18151A870
ML032060160
ML080720238
ML101040620
ML071340012
ML17338A114
Action to TS 3.8.4, Condition B, to
extend the completion time from 2
hours to 18 hours to repair each affected
battery cell.
DATES: Submit comments by October 2,
2018. Requests for a hearing or petition
for leave to intervene must be filed by
November 19, 2018.
ADDRESSES: You may submit comments
by any of the following methods:
• Federal Rulemaking Website: Go to
https://www.regulations.gov and search
for Docket ID NRC–2018–0205. Address
questions about Docket IDs in
regulations.gov to Jennifer Borges;
telephone: 301–287–9127; email:
Jennifer.Borges@nrc.gov. For technical
questions, contact the individual listed
in the FOR FURTHER INFORMATION
CONTACT section of this document.
• Mail comments to: May Ma, Office
of Administration, Mail Stop: TWFN–7–
A60M, U.S. Nuclear Regulatory
Commission, Washington, DC 20555–
0001.
For additional direction on obtaining
information and submitting comments,
see ‘‘Obtaining Information and
Submitting Comments’’ in the
SUPPLEMENTARY INFORMATION section of
this document.
E:\FR\FM\18SEN1.SGM
18SEN1
Agencies
[Federal Register Volume 83, Number 181 (Tuesday, September 18, 2018)]
[Notices]
[Pages 47192-47203]
From the Federal Register Online via the Government Publishing Office [www.gpo.gov]
[FR Doc No: 2018-20283]
=======================================================================
-----------------------------------------------------------------------
NUCLEAR REGULATORY COMMISSION
[Docket Nos. 72-58 and 50-263; NRC-2018-0207]
Xcel Energy, Monticello Nuclear Generating Plant; Independent
Spent Fuel Storage Installation
AGENCY: Nuclear Regulatory Commission.
ACTION: Exemption; issuance.
-----------------------------------------------------------------------
SUMMARY: The U.S. Nuclear Regulatory Commission (NRC) is issuing an
exemption in response to a request submitted by Xcel Energy on October
18, 2017, from meeting Technical Specification (TS) 1.2.5 of Attachment
A of Certificate of Compliance (CoC) No. 1004, Amendment No. 10, which
requires that all dry shielded canister (DSC) closure welds, except
those subjected to full volumetric inspection, be dye penetrant tested
in accordance with the requirements of American Society of Mechanical
Engineers (ASME) Boiler and Pressure Vessel (B&PV) Code Section III,
Division 1, Article NB-5000. This exemption applies to five loaded
Standardized NUHOMS[supreg] 61BTH, Dry Shielded Canisters (DSCs) 11
through 15, at the Monticello Nuclear Generating Plant (MNGP)
Independent Spent Fuel Storage Installation (ISFSI).
ADDRESSES: Please refer to Docket ID NRC-2018-0207 when contacting the
NRC about the availability of information regarding this document. You
may obtain publicly-available information related to this document
using any of the following methods:
Federal Rulemaking Website: Go to https://www.regulations.gov and search for Docket ID NRC-2018-0207. Address
questions about Docket IDs in Regulations.gov to Jennifer Borges;
telephone: 301-287-9127; email: [email protected]. For technical
questions, contact the individual(s) listed in the FOR FURTHER
INFORMATION CONTACT section of this document.
NRC's Agencywide Documents Access and Management System
(ADAMS): You may obtain publicly-available documents online in the
ADAMS Public Documents collection at https://www.nrc.gov/reading-rm/adams.html. To begin the search, select ``ADAMS Public Documents'' and
then select ``Begin Web-based ADAMS Search.'' For problems with ADAMS,
please contact the NRC's Public Document Room (PDR) reference staff at
1-800-397-4209, 301-415-4737, or by email to [email protected]. The
ADAMS accession number for each document referenced (if it is available
in ADAMS) is provided the first time that it is mentioned in this
document. In addition, for the convenience of the reader, the ADAMS
accession numbers are provided in a table in the ``Availability of
Documents'' section of this document.
NRC's PDR: You may examine and purchase copies of public
documents at the NRC's PDR, Room O1-F21, One White Flint North, 11555
Rockville Pike, Rockville, Maryland 20852.
FOR FURTHER INFORMATION CONTACT: Christian Jacobs, Office of Nuclear
Material Safety and Safeguards, U.S. Nuclear Regulatory Commission,
Washington, DC 20555-0001; telephone: 301-415-6825; email:
[email protected].
SUPPLEMENTARY INFORMATION:
I. Background
Northern States Power Company-Minnesota, doing business as Xcel
Energy (Xcel Energy, or the applicant) is the holder of Renewed
Facility Operating License No. DPR-22, which authorizes operation of
the MNGP, Unit No. 1, in Wright County, Minnesota, pursuant to part 50
of title 10 of the Code of Federal Regulations (10 CFR), ``Domestic
Licensing of Production and Utilization Facilities.'' The license
provides, among other things, that the facility is subject to all
rules, regulations, and orders of the NRC now or hereafter in effect.
Consistent with 10 CFR part 72, subpart K, ``General License for
Storage of Spent Fuel at Power Reactor Sites,'' a general license is
issued for the storage of spent fuel in an ISFSI at power reactor sites
to persons authorized to possess or operate nuclear power reactors
under 10 CFR part 50. The applicant is authorized to operate a nuclear
power reactor under 10 CFR part 50, and holds a 10 CFR part 72 general
license for storage of spent fuel at the MNGP ISFSI. Under the terms of
the general license, the applicant stores spent fuel at its ISFSI using
the TN Americas LLC Standardized NUHOMS[supreg] dry cask storage system
in accordance with CoC No. 1004, Amendments No. 9 and No. 10. As part
of the dry storage system, the DSC (of which the closure welds are an
integral part) ensures that the dry storage system can meet the
functions of criticality safety, confinement boundary, shielding,
structural support, and heat transfer.
II. Request/Action
The applicant has requested an exemption from the requirements of
10 CFR 72.212(a)(2), 10 CFR 72.212(b)(3), 10 CFR 72.212(b)(5)(i), 10
CFR 72.212(b)(11), and 10 CFR 72.214 that require compliance with the
terms, conditions, and specifications of CoC No. 1004, Amendment No.
10, for the Standardized NUHOMS[supreg] Horizontal Modular Storage
System, to allow continued storage of DSCs 11-15 in their respective
Horizontal Storage Modules (HSMs). This would permit the continued
storage of those five DSCs for the service life of the canisters.
Specifically, the exemption would relieve the applicant from meeting TS
1.2.5 of Attachment A of CoC No. 1004 (ADAMS Accession No.
ML17338A114),
[[Page 47193]]
which requires that all DSC closure welds, except those subjected to
full volumetric inspection, be dye penetrant tested in accordance with
the requirements of the ASME B&PV Code Section III, Division 1, Article
NB-5000. Technical Specification 1.2.5 further requires that the dye
penetrant test (PT) acceptance standards be those described in
Subsection NB-5350 of the ASME BP&V Code.
Xcel Energy loaded spent nuclear fuel into six 61BTH DSCs starting
in September 2013. Subsequent to the loading, it was discovered that
certain elements of the PT examinations, which were performed on the
DSCs to verify the acceptability of the closure welds, do not comply
with the requirements of TS 1.2.5. All six DSCs were affected. Five of
the six DSCs (numbers 11-15) had already been loaded in the HSMs when
the discrepancies were discovered. DSC 16 remained on the reactor
building refueling floor in a transfer cask (TC). On June 8, 2016, NRC
granted an exemption (ADAMS Accession No. ML16159A227) from 10 CFR
72.212(a)(2), 10 CFR 72.212(b)(3), 10 CFR 72.212(b)(5)(i), 10 CFR
72.212(b)(11), and 10 CFR 72.214 for DSC 16 only with regard to meeting
TS 1.2.5 of Attachment A of CoC No.1004, Amendment No. 10. The
exemption granted on June 8, 2016, restored DSC 16 to compliance with
10 CFR part 72 and allowed Northern States Power Company-Minnesota to
transfer DSC 16 into an HSM for continued storage at MNGP ISFSI for the
service life of the canister.
In a letter dated October 18, 2017 (ADAMS Accession No.
ML17296A205) (Exemption Request), as supplemented in responses to NRC
requests for additional information dated April 5, 2018 (ADAMS
Accession No. ML18100A173) (RAI Response 1) and May 31, 2018 (ADAMS
Accession No. ML18151A870) (RAI Response 2), the applicant requested an
exemption from the following requirements to allow continued storage of
the remaining DSCs 11-15 in their respective HSMs at the MNGP ISFSI:
10 CFR 72.212(a)(2), which states that this general
license is limited to storage of spent fuel in casks approved under the
provisions of part 72;
10 CFR 72.212(b)(3), which states that the general
licensee must ensure that each cask used by the general licensee
conforms to the terms, conditions, and specifications of a CoC or an
amended CoC listed in 10 CFR 72.214;
10 CFR 72.212(b)(5)(i), which requires that the general
licensee perform written evaluations, before use and before applying
the changes authorized by an amended CoC to a cask loaded under the
initial CoC or an earlier amended CoC, which establish that the cask,
once loaded with spent fuel or once the changes authorized by an
amended CoC have been applied, will conform to the terms, conditions,
and specifications of a CoC or an amended CoC listed in 10 CFR 72.214;
10 CFR 72.212(b)(11), which states, in part, that the
licensee shall comply with the terms, conditions, and specifications of
the CoC and, for those casks to which the licensee has applied the
changes of an amended CoC, the terms, conditions, and specifications of
the amended CoC; and
10 CFR 72.214, which lists the approved spent fuel storage
casks.
III. Discussion
Pursuant to 10 CFR 72.7, the Commission may, upon application by
any interested person or upon its own initiative, grant such exemptions
from the requirements of the regulations of 10 CFR part 72 as it
determines are authorized by law and will not endanger life or property
or the common defense and security and are otherwise in the public
interest.
Authorized by Law
This exemption would permit the continued storage of DSCs 11-15 at
the MNGP ISFSI for the service life of the canisters by relieving the
applicant of the requirement to meet the PT requirements of TS 1.2.5 of
Attachment A of CoC No. 1004. The provisions in 10 CFR part 72 from
which the applicant is requesting exemption require the licensee to
comply with the terms, conditions, and specifications of the CoC for
the approved cask model it uses. Section 72.7 allows the NRC to grant
exemptions from the requirements of 10 CFR part 72. As explained below,
the proposed exemption will not endanger life or property, or the
common defense and security, and is otherwise in the public interest.
Issuance of this exemption is consistent with the Atomic Energy Act of
1954, as amended, and not otherwise inconsistent with NRC's regulations
or other applicable laws. Therefore, the exemption is authorized by
law.
Will Not Endanger Life or Property or the Common Defense and Security
This exemption would relieve the applicant from meeting TS 1.2.5 of
Attachment A of CoC No. 1004, which requires PT examinations to be
performed on the DSCs to verify the acceptability of the closure welds,
and would permit the continued storage of DSCs 11-15 in their
respective HSMs at the MNGP ISFSI for the service life of the
canisters. As detailed below, NRC staff reviewed the exemption request
to determine whether granting of the exemption would cause potential
for danger to life, property, or common defense and security.
Review of the Requested Exemption
The NUHOMS[supreg] system provides horizontal dry storage of
canisterized spent fuel assemblies in an HSM. The cask storage system
components for NUHOMS[supreg] consist of a reinforced concrete HSM and
a DSC vessel with an internal basket assembly that holds the spent fuel
assemblies. The HSM is a low-profile, reinforced concrete structure
designed to withstand all normal condition loads, as well as abnormal
condition loads created by natural phenomena such as earthquakes and
tornadoes. It is also designed to withstand design basis accident
conditions. The Standardized NUHOMS[supreg] Horizontal Modular Storage
System has been approved for storage of spent fuel under the conditions
of CoC No. 1004. The DSCs under consideration for exemption were loaded
under CoC No. 1004, Amendment No. 10.
The NRC has previously approved the Standardized NUHOMS[supreg]
Horizontal Modular Storage System. The requested exemption does not
change the fundamental design, components, contents, or safety features
of the storage system. The NRC staff has evaluated the applicable
potential safety impacts of granting the exemption to assess the
potential for danger to life or property or the common defense and
security; the evaluation and resulting conclusions are presented below.
The potential impacts identified for this exemption request were in the
areas of materials, structural integrity, thermal, shielding,
criticality, and confinement capability.
Materials Review for the Requested Exemption: The applicant
asserted that there is a reasonable assurance of safety to grant the
requested exemption to continue the storage of DSCs 11-15 in their
respective HSMs. The applicant's assertion of reasonable assurance of
safety is based on the following factors:
Reasonable assurance of weld integrity;
Low dose consequences for a DSC in storage; and
Low risk to the public.
The applicant further stated that there is reasonable assurance of
weld integrity based on the existing Quality Assurance (QA)
documentation, engineering analysis, and expert evaluations, which
demonstrate that the subject DSC welds
[[Page 47194]]
possess sufficient quality to perform their design functions due to the
following:
Fuel cladding integrity is maintained, as no damaged fuel
was loaded and no unexpected dose readings were observed during drying
operations.
The weld design assures that there are no pinhole leaks
and there is no credible process for service-induced flaws.
The material, including the DSC shell, lids and weld
filler, met quality requirements and quality welds were ensured by
welding process qualification, welder qualification and the use of an
automated welding process specifically designed for the application.
In-process visual inspections of welds performed by the
welders, Quality Control (QC) visual examination (VT) inspections of
fit-ups and welds, and the vacuum hold, helium pressure and helium leak
test all ensured confinement and quality of the welds.
Strain margins for the DSC welds were demonstrated by
structural analysis assuming flaw distributions conservatively derived
from the Phased Array Ultrasonic Testing (PAUT) examination of DSC 16.
Based on the DSCs 11-15 site-specific heat load
conditions, additional margin exists to account for any remaining flaw
uncertainty.
The NRC materials review for the requested exemption focused on the
applicant's assertion of reasonable assurance of weld integrity and
each of the supporting assertions of: (1) Fuel cladding integrity; (2)
weld design; (3) material and welding process; (4) tests performed; (5)
adequate strain margins to accommodate flaws; and (6) additional strain
margins in welds. A specific review of each of the supporting
statements is provided in the following sections.
Fuel Cladding Integrity: The applicant provided information on the
nature of the spent nuclear fuel in DSCs 11-15 to demonstrate that the
fuel cladding fission product barrier is intact and any postulated
canister weld leak would have an insignificant effect on radioactive
release. At the time of loading in 2013, the applicant stated that the
combined decay heat load in the limiting DSC did not exceed 10.96
kilowatts. In addition, only one of the 305 loaded fuel assemblies was
considered to be high burnup, with a maximum recorded burnup of 45.12
gigawatt days per metric ton of uranium (GWD/MTU) (in DSC 15). The
applicant stated that cask loading reports and supporting
radiochemistry records indicate that all of the fuel assemblies loaded
into DSCs 11-15 met the TS requirements (TS Table 1-1t) for cladding
integrity and no damaged fuel was loaded. The applicant stated that the
integrity of the fuel was further demonstrated by the fact that no
unexpected dose rate readings were observed during the vacuum drying
processes of DSCs 11-15.
The NRC staff reviewed the information provided by the applicant on
the characteristics of the spent fuel loaded in DSCs 11-15. The NRC
staff also reviewed the loading records for the loading campaign and
confirmed that (1) no damaged fuel assemblies were loaded in the DSCs;
(2) only one fuel assembly had burnup that marginally exceeded the 45
GWD/MTU criterion for high burnup fuel however, the cladding of the
fuel assembly was shown to be intact through cask loading reports and
supporting radiochemistry reports; and (3) no unexpected dose readings
were observed in the loading campaign. Based on the review of the
information from the loading campaign, the NRC staff confirmed that the
characteristics of the fuel loaded in the DSCs included in the
exemption request were accurately described.
Weld Design: The applicant stated that the updated final safety
analysis report (UFSAR) only describes weld failure in terms of a
possible pinhole leak in individual weld layers. The applicant further
stated that the UFSAR assumes or stipulates that pinholes may exist in
individual layers but the UFSAR makes no explicit mention about how a
pinhole leak in a weld layer is formed, whether it occurs during the
weld formation or by subsequent canister loading operations, fatigue
cycles during storage, or accidents. The applicant stated that the
existence of pinhole leaks is a non-mechanistic assumption of the
UFSAR; and there is no underlying malfunction that causes its
formation.
The applicant stated that, once in storage, there is no credible
failure mechanism of the DSC top cover plate closure welds that would
adversely affect DSC confinement because (1) the top cover plate and
weld material are stainless steel and the only welds subject to the
outside environment are the outer layer of the outer top cover plate
(OTCP) weld and the test port plug (TPP) weld; (2) a reduction in cross
section from plastic strain is not applicable to the top cover plate
welds because the differential pressure across the top cover plates
conditions is minimal (less than one atmosphere); and (3) the mechanism
of cyclic loading is not applicable to the top cover plate and closure
welds because the extent of fatigue cycling experienced by the canister
is below the threshold which the ASME B&PV Code Section III has
established.
The NRC staff have previously reviewed the design of the
NUHOMS[supreg] 61BTH DSC included in the UFSAR. The NRC staff verified
that the top cover plate and weld material are stainless steel and the
only welds subject to the outside environment are the outer layer of
the OTCP weld and the TPP weld. The NRC staff verified that the
differential pressure across the top cover plates is minimal and
consequently the reduction in cross section from plastic strain is not
credible. The NRC staff have reviewed the assessment of fatigue and
determined that the DSCs are not subjected to cyclic loading that
requires a fatigue analysis. Based on the NRC staff's previous analysis
of the DSC weld design, the NRC staff determined that the applicant's
assessment of the weld design is accurate and there is no credible
mechanism for the propagation of an existing weld flaw to result in a
through weld thickness penetration that would result in a leak.
Material and Welding Process: The applicant stated that procurement
records such as certified material test reports (CMTRs) demonstrate
that the canisters, lids, and weld filler materials met design
standards and quality requirements, thereby assuring compatibility
between materials and satisfactory material performance characteristics
(e.g., material strength).
The applicant stated that the weld closures of DSCs 11-15 were
performed under a 10 CFR part 50 Appendix B QA program, such that the
canister integrity is assured. The applicant stated that welding
materials were procured to quality requirements, welding processes were
developed and qualified for the given configuration, and welders were
appropriately qualified to the ASME B&PV Code requirements. Finally,
the applicant stated that welding parameters were specified in
associated procedures and monitored as required.
In addition to the original weld head video review conducted in
conjunction with the DSC 16 exemption request, the applicant included
another examination of the weld head video and the general area videos
taken during the 2013 cask loading campaign. Based on the examination
of the videos, the applicant made a correlation between weld techniques
and typical weld flaw characteristics such as those identified in the
PAUT of the inner top cover plate (ITCP) and OTCP welds from DSC 16.
The applicant provided an assessment conducted by Structural Integrity
[[Page 47195]]
Associates, Inc. (SIA), which concluded that defects would be limited
in the through thickness dimension to the thickness of a single bead.
The applicant also stated that, even considering the possibility that
any given layer of weld may have a leak through that layer, the
licensing basis criterion stated in the UFSAR Section 3.3.2.1 assures
that the chance of pinholes being in alignment on successive
independently-deposited weld layers is not credible.
As stated above, the NRC staff have previously reviewed the design
of the NUHOMS[supreg] 61BTH DSC included in the UFSAR. The NRC staff
reviewed the materials used in the construction of DSCs 11-15 and the
NRC staff confirmed that the materials used met the specifications
called out in the NUHOMS[supreg] 61BTH DSC design. The NRC staff
reviewed the CMTRs and confirmed that the materials met specified
compositional and mechanical property requirements.
The NRC staff reviewed, ``TRIVIS Inc. Welding Procedure
Specification (WPS) SS-8-M-TN, Revision 10,'' (Enclosure 2 to RAI
Response 1) which was used for the machine welding of the ITCP and the
OTCP as well as, ``TRIVIS Inc. WPS SS-8-A-TN, Revision 8,'' (RAI
Response 1 Enclosure 3) used for manual welding of the ITCP and the
OTCP. The NRC staff compared WPS SS-8-M-TN, Revision 10 and WPS SS-8-A-
TN, Revision 8 to the essential variables required for the gas tungsten
arc welding (GTAW) in ASME Section IX Part QW Welding, Article II
Welding Procedure Qualifications, Table QW-256 and Article IV Welding
Data, Subsection QW-400 Variables. The NRC staff determined that the
WPS SS-8-M-TN, Revision 10 and WPS SS-8-A-TN, Revision 8 are acceptable
because all of the essential variables identified in ASME Section IX
for GTAW WPSs were included and the range of permissible values were
specified.
The NRC staff reviewed, ``TRIVIS, Inc. Procedure Qualification
Record (PQR) PQR-1, Revision 2'' (Enclosure 4 to RAI Response 1). The
NRC staff compared the testing documented in PQR-1, Revision 2 against
ASME Section IX Part QW Welding, Article I Welding General
Requirements. The NRC staff determined that PQR-1 Revision 2 was
acceptable because all the testing necessary to qualify WPS SS-8-M-TN,
Revision 10 and WPS SS-8-A-TN, Revision 8 were performed with
satisfactory results and documented in PQR-1, Revision 2.
As documented in NUREG-1536, Revision 1, Section 8.9.1 (ADAMS
Accession No. ML101040620) the NRC previously determined that for a
multipass lid-to-shell weld of an austenitic stainless steel canister
designed and fabricated in accordance with the ASME B&PV Code Section
III Subsection NB (Class 1 components), no flaws of significant size
will exist such that the flaws could impair the structural strength or
confinement capability of the weld. For a spent nuclear fuel canister,
such a flaw would be the result of improper fabrication or welding
technique, as service-induced flaws under normal and off-normal
conditions of storage are not credible.
The NRC staff notes that per the guidance in NUREG-1536, Revision
1, Section 8.4.7.4, the large structural lid-to-shell weld designs
fabricated from austenitic materials may be tested using non-
destructive examination methods such as a volumetric ultrasonic test
(UT) or a multi-pass PT. If a multiple-pass PT examination is utilized
in lieu of UT inspection, a stress reduction factor of 0.8 for weld
strength is imposed. In the absence of valid PT examinations of the
closure welds for DSCs 11-15, the applicant asserted that the helium
leak rate tests performed on all DSCs and the PAUT results for DSC 16,
which show that weld defects are limited to the height of one weld
bead, support the claim that DSCs 11-15 do not have flaws that would
impair the structural strength or confinement capability.
The NRC staff reviewed the information provided by the applicant
including the DSC lid-to-shell closure weld design for the ITCP and the
OTCP, the manual and machine GTAW WPSs, the helium leak testing results
for DSCs 11-15 and the PAUT results for DSC 16. The NRC staff concluded
that the design of the DSC closure weld and the GTAW WPSs used to weld
the ITCP and the OTCP are unlikely to result in weld flaws that could
impair the structural strength or confinement capability of the weld.
The NRC staff concluded that the helium leak testing results for DSCs
11-15 confirmed that there were no flaws that impaired the confinement
capability of the DSC 11-15 ITCP welds. The NRC staff concluded that
the PAUT results for DSC 16 is sufficient to show that the GTAW of the
ITCP and OTCP welds do not result in defects that would impair
structural strength or confinement capability of the DSC closure welds.
Tests Performed: The applicant stated that a number of independent
tests were conducted on the DSC 11-15 welds which verify that adequate
welds were performed on DSCs 11-15. The applicant stated that these
tests include:
In-process visual examination and QC visual examinations
to demonstrate that weld processes were followed and a weld meeting
visual examination criteria was developed; and
Helium leakage tests to verify the confinement integrity
function and, to some extent, the structural integrity function of the
DSC welds.
The applicant provided an extent of condition assessment as
Appendix D of Enclosure 1 of the Exemption Request. The applicant
stated that the extent of condition assessment was focused on:
Compliance with welding administrative requirements;
Technical specification required testing of welds; and
Weld depth measurements for outer top cover plate welds.
The NRC staff reviewed the information provided in the application
and confirmed that the applicant provided documentation that the
welding administrative requirements were met, as follows: (1) Welding
procedures were available at the job site for welding operators to
follow; (2) weld surface preparations were completed such that the weld
surface was dry and free of oil, grease, weld spatter, rust, slag,
sand, discontinuities, or other extraneous material; (3) weld crown
height for the ITCP and vent/siphon port were verified; and (4) welds
for the ITCP, OTCP and the vent and siphon ports were all verified.
The NRC staff reviewed the information provided in the application
and confirmed that the applicant provided documentation for the TS
required tests performed on DSCs 11-15. The NRC staff verified that the
application included documentation showing that (1) hydrogen monitoring
was properly performed while welding in accordance with TS 1.1.11; (2)
pressure testing of the DSC shell to ITCP weld was conducted in
accordance with TS 1.1.12.4; (3) two cycles of vacuum drying and
verification were conducted at a vacuum less than 2.8 torr and were
maintained for times longer than 30 minutes in accordance with TS
1.2.2; (4) the DSCs were backfilled with helium and to a pressure of
17.2 1.0 psi for a time of at least 30 minutes in
accordance with TS 1.2.3a; and (5) helium backfilling, pressure
verification and leak testing were conducted in accordance with
American National Standards Institute (ANSI) N14.5-1997 and leak rates
less than 1.0 x 10-7 ref cubic centimeters/sec were
documented for DSCs 11-15 in accordance with TS 1.2.4a.
The NRC staff confirmed that the weld depth measurements for the
OTCP were conducted at four locations around the weld circumference.
The NRC staff confirmed that the weld depth (dimension of the weld
throat)
[[Page 47196]]
measurements met the minimum requirements of 0.5 inches for the OTCP
weld for DSCs 11-15.
Based on the review of the information provided by the applicant,
the NRC staff determined that the required tests were performed on the
ITCP and OTCP welds including in-process visual inspections of welds
performed by the welders, VT of fit-ups and welds and the vacuum hold,
as well as helium pressure and helium leak testing. The NRC staff
determined that the applicant completed an adequate extent of condition
assessment which showed that the welding of the ITCP and OTCP were
conducted in accordance with welding administrative requirements, the
required testing of welds were in compliance with technical
specifications, and weld depth measurements for the OTCP met design
requirements for the 61BTH DSC. Adequate Strain Margins to Accommodate
Flaws (Exemption Request Enclosures 2 through 5): The applicant stated
that strain margins for DSCs 11-15 were demonstrated by structural
analysis using theoretically-bounding full-circumferential flaws and a
structural analysis assuming flaw distributions conservatively derived
from the PAUT examination of DSC 16. The applicant supported the
analysis using:
A review of weld head video for all available DSCs,
general area video for all available DSCs, and welding records;
the allowable flaw size evaluation in the ITCP closure
weld for DSC 16; and
the ITCP and OTCP closure weld flaw evaluation for a 61BTH
DSC based on the DSC 16 PAUT results.
Based on the review of the videos, welding records and the PAUT
examination of DSC 16, the applicant determined that the indications
found on DSC 16 are representative of those that may be found on DSCs
11-15. Consequently, the applicant determined that the same bounding
analyses performed for DSC 16 should provide for similar conservative
results for the closure welds for DSCs 11-15. The applicant stated that
for the OTCP, the original design basis calculations determined
critical flaw sizes. The applicant stated that these design basis
analyses determined for a 360[deg] circumferential flaw, an allowable
flaw depth of 0.19 inch and 0.29 inch could exist for surface connected
and sub-surface flaws respectively. Finally, the applicant stated that
the flaw sizes determined by these calculations bound any of the
indications found on DSC 16 by PAUT of the OTCP weld.
For the ITCP weld of DSC 16, the applicant provided a calculation,
AREVA Calculation 11042-0204, Revision 3, ``Allowable Flaw Size
Evaluation in the Inner Top Cover Plate Closure Weld for DSC #16''
(Exemption Request Enclosure 4) that documents the critical flaw size
based on the maximum radial stresses in the welds due to design loads.
The applicant's analysis calculated the critical flaw size for a weld
size of 0.25 inch per the PAUT results for DSC 16, which showed that
the distance between the weld root and crown at the canister wall for
the DSC 16 ITCP lid weld ranged from 0.25 inch to 0.4 inch. The
applicant determined that the critical flaw depth was 0.15 inch, which
would exceed the typical weld layer thickness. The applicant noted that
the measured weld size for the ITCP weld on DSC 16 was significantly
larger than the design thickness of 3/16 inch (i.e., 0.188''). The
applicant stated that all analyses for DSCs 11-15 were conducted using
the design thickness of the weld. The applicant provided an analysis of
the allowable flaw size for the DSC ITCP and OTCP using the weld design
thickness which used the flaw sizes from the PAUT examination of DSC-16
(Exemption Request Enclosure 5, AREVA Calculation 11042-0205, Revision
3, ``61BTH ITCP and OTCP Closure Weld Flaw Evaluation'').
The applicant stated that, as part of the original extent of
condition review, weld head videos were reviewed by SIA in 2014. For
DSCs 13 and 16, the review included video recordings of the ITCP root
and cover weld layers and the OTCP tack, root, intermediate and cover
weld layers. For DSCs 12, 14 and 15, the review included video
recordings of the OTCP tack, root, intermediate and cover weld layers.
The applicant stated that no weld head video was available for DSC 11.
The DSC 16 outer closure weld was concluded to be the most vulnerable
to potential defects because a greater frequency of irregular surface
conditions was generated during welding.
The applicant stated that SIA performed further reviews of
available weld head videos along with general area videos, welding
records, and PAUT results for DSC 16 to identify any correlations
between the welding processes used during the 2013 loading campaign and
the flaws identified by the PAUT. The applicant stated that, by
correlating indications to the particular welding methods used on all
six canisters (including DSCs 11-15), a reasonable case was made that
the types of indications found on DSC 16 are representative of those
that may be found on DSCs 11-15.
For the OTCP, the applicant stated SIA concluded that the defects
located within the weld deposit of DSC 16 are believed to be inter-bead
lack of fusion formed at the interface between adjacent weld bead
surfaces. The applicant stated that when the defects are present in the
DSC OTCP closure weld, they would be found at the interfaces between
weld beads. The applicant included a schematic showing the DSC OTCP
weld bead placement and the position of the lack-of-fusion flaws, which
were characterized as parallel and offset. The applicant stated that
the possible locations where lack of fusion between the sides of
adjacent weld beads could form in the DSC OTCP closure weld would
result in defects that are not aligned and which would not extend
beyond the thickness of one weld pass layer.
For the ITCP, the applicant stated SIA concluded that the locations
of the flaws in DSC 16 indicate that they were related to sidewall lack
of fusion. SIA also noted that the weld joint geometry, welding system,
and welding setup for the ITCP of DSCs 11-15 had potential for forming
defects on the sidewall like those identified in DSC 16. The applicant
stated that, from the review, SIA concluded the other five canister
ITCP closure welds were welded in a similar manner, using similar
welding procedures, equipment, welding process, filler material, and
welding operators and thus, it is reasonable to assume the other
canister ITCP welds will have similar intermittent defects. In
addition, the applicant stated that the vertical weld wall of the weld
groove is inherent to a single bevel design, and because there is
limited room to tilt the tungsten electrode towards the side wall (DSC
shell), any lack-of-fusion defects that might form would likely be
located on the vertical sidewall. The applicant concluded that the
assumptions made for the ITCP closure weld bounding analysis in DSC 16
were considered reasonable for all ITCP canister closure welds.
The NRC staff reviewed the applicant's summary of the weld head
video and general area videos. The NRC staff also reviewed the
applicant's supporting analyses including:
AREVA Calculation 11042-0204, Revision 3, ``Allowable Flaw
Size Evaluation in the Inner Top Cover Plate Closure Weld for DSC #16''
(Exemption Request Enclosure 4);
AREVA Calculation 11042-0205, Revision 3, ``61BTH ITCP and
OTCP Closure Weld Flaw Evaluation'' (Exemption Request Enclosure 5);
[[Page 47197]]
Structural Integrity Associates, Inc. Report 700388.401,
Revision 1, ``Evaluation of the Welds on DSC 11-15'' (Exemption Request
Enclosure 3);
Structural Integrity Associates Inc. Report 1301415.403,
Revision 2, ``Assessment of Monticello Spent Fuel Canister Closure
Plate Welds Based on Welding Video Records'' dated May 22, 2014 (RAI
Response 1 Enclosure 8);
Structural Integrity Associates Inc. Report 1301415.402,
Revision 0, ``Review of TRIVIS Inc. Welding Procedures used for Field
Welds on The Transnuclear NUHOMS[supreg] 61BTH Type 1 & 2 Transportable
Canister for BWR Fuel'' (RAI Response 1 Enclosure 9); and
RAI Response 2.
The NRC staff determined that, because the same welding process,
welding equipment, and welding procedures were used by the personnel
that conducted the ITCP and OTCP welds in DSCs 11-16, it is reasonable
to conclude, based on engineering judgement that the types of defects
in DSC 16 are representative of those that may be in DSCs 11-15. The
NRC staff determined that, because the DSCs 11-16 are the same design,
were fabricated to the same specifications, and were subjected to the
same tests, the analysis conducted for DSC 16 is also applicable to
DSCs 11-15.
The NRC staff reviewed the applicant's analysis for the OTCP welds
and the description of the OTCP welding based on weld head video
described in Exemption Request Enclosure 3, Structural Integrity
Associates, Inc. Report 700388.401, Revision 1, ``Evaluation of the
Welds on DSC 11-15,'' Appendix B, ``Outer Top Cover Plate Closure Weld
Bead Sequence (Based on VID Observations)'' and Appendix C, ``Tabulated
Review of Available VIDS for Monticello DSC-12 thru DSC-16.'' The NRC
staff also reviewed the information included from the review of the
general area video records included in Appendix D of Exemption Request
Enclosure 3, ``Monticello DSC Video Inspection.'' The NRC staff
determined that due to the OTCP weld joint design and welding process
used in the OTCP closure weld, the likely significant welding defects
in the OTCP weld would be lack of fusion between the weld beads or at
the interface of the OTCP weld and the OTCP or the interface of the
OTCP weld and the DSC shell. Given the geometry of the weld joint, the
number of welding passes required to fill the weld joint, the position
of each welding pass, and the requirement for in-process visual
inspection of the weld after each pass, the NRC staff determined that
it is unlikely that a connected lack-of-fusion defect greater than the
thickness of one pass would be present. The NRC staff determined that
any lack-of-fusion defects in the OTCP would not be aligned because of
the weld joint geometry and the positioning of the weld passes required
to fill the OTCP weld joint.
With respect to the ITCP welds, the NRC staff reviewed the
applicant's analysis for the ITCP welds and the description of the ITCP
welding based on weld head video described in Exemption Request
Enclosure 3, Structural Integrity Associates, Inc. Report 700388.401,
Revision 1, ``Evaluation of the Welds on DSC 11-15.'' The NRC staff
also reviewed the following appendices to Exemption Request Enclosure
3: Appendix A, ``Inner Top Cover Plate Closure Weld Bead Sequence
(Based on VID Observations)''; Appendix C, ``Tabulated Review of
Available VIDS for Monticello DSC-12 through DSC-16''; and Appendix D
``Monticello DSC Video Inspection.''
The NRC staff notes that it is unclear whether some of the
observations in Exemption Request Enclosure 3, Appendix C were in
conformance with Procedure 12751-MNGP-OPS-01, Revision 0, ``Spent Fuel
Cask Welding: 61BT/BTH NUHOMS[supreg] Canisters'' (RAI Response 1
Enclosure 6). In particular, the NRC staff note that Exemption Request
Enclosure 3, Appendix C indicated there were two instances of blow
through of the root pass on the OTCP weld of DSC-12. Procedure 12751-
MNGP-OPS-01, Revision 0 states such an event would be treated as a
major repair with additional NDE and documentation. However, in RAI
Response 2, the applicant indicated that these events were weld craters
and were not weld root blow through events. While NRC staff was not
able to resolve whether these actions taken by the welder were in
conformance with the applicable procedure, it was apparent from
Exemption Request Enclosure 3, Appendix C that corrective actions were
taken to address the weld defects. In addition, the NRC staff
determined that either a blow through of the root pass or a weld crater
is a localized defect that would, in the worst case, compromise a small
length of the root pass. As such, the NRC staff determined that the
reported observation of a possible root blow through in two locations
is bound by the assumed size of the OTCP welds defects in the flaw
evaluation.
The NRC staff determined that for the ITCP weld joint design the
likely significant welding defects would be lack of fusion at the
interface of the ITCP weld and the ITCP or the interface of the ITCP
weld and the DSC shell. Given the geometry of the weld joint, the
number of welding passes required to fill the weld joint, the position
of each welding pass, and the requirement for in-process visual
inspection of the weld after each pass, the NRC staff determined that
lack of fusion between the ITCP weld and the DSC shell is likely to be
the most significant type of weld defect in this joint. The NRC staff
determined that the positioning of the welding electrode necessary to
weld the root pass would minimize the chances of a lack-of-fusion
defect located at the interface of the ITCP weld and the ITCP. The NRC
staff determined that the positioning of the welding electrode
necessary to weld the second fill pass would minimize the chances of a
lack-of-fusion defect at the interface of the ITCP weld and the DSC
shell.
Based on the review of the information provided by the applicant
including the review of weld head video for all available DSCs, general
area video for all available DSCs, and welding records; the allowable
flaw size evaluation in the ITCP closure weld for DSC 16; and the ITCP
and OTCP closure weld flaw evaluation for a 61BTH DSC based on the DSC
16 PAUT results, the NRC staff concludes that the applicant has
adequately considered the sizes and location of potential weld flaws to
evaluate the stress margins in the ITCP and OTCP welds of DSCs 11-15.
The NRC staff structural review for the requested exemption follows the
materials review.
Additional Strain Margins in Welds (Exemption Request Enclosures 6
through 9): The applicant stated that additional analysis was performed
to maximize the size of flaws present in locations consistent with the
results of the DSC 16 PAUT to demonstrate substantial margin to account
for potential flaw uncertainties. In addition, the applicant stated
that DSCs 11-15 site-specific heat load conditions were applied to
demonstrate additional weld margin exists and is available to account
for any remaining flaw uncertainty. The applicant stated that the
analysis used design basis loads with flaws present in locations
consistent with the DSC 16 PAUT results and maximized in size such that
the weld flaws approach acceptable design limits.
The applicant stated that the two maximum modeled weld flaws for
OTCP to DSC shell weld are 0.43 inch and 0.42 inch in height, which
represents about 85% through-wall of the 0.5-inch minimum weld throat.
The applicant stated that the maximum modeled full-circumferential weld
flaws
[[Page 47198]]
for ITCP to DSC shell weld are 0.11 inch in height at the ITCP weld to
the ITCP interface and 0.14 inch in height at the ITCP weld to DSC
shell interface, which represent respectively 58% and 74% through-wall
of the 0.19-inch minimum weld throat. The applicant stated that each of
the four assumed flaws represent defects spreading over more than one
weld bead.
The NRC staff reviewed the applicant's analysis for the ITCP and
OTCP weld flaws along with the applicant's summary of the welding video
recordings and the PAUT examination results for DSC 16. For the ITCP
weld, the NRC staff assessed the geometry of the weld joint, the
positioning of the welding electrode in both the root and the final
fill pass along with the requirement for in-process visual inspection
of the weld after each pass. For the OTCP weld, the NRC staff assessed
the geometry of the weld joint, the number of welding passes required
to fill the weld joint, the position of each welding pass, along with
the requirement for in-process visual inspection of the weld after each
pass. The NRC staff determined that any lack-of-fusion defects in the
ITCP and OTCP would not be aligned and would not result in a defect
greater than the thickness of one pass given the weld joint geometry
and the positioning of the weld passes required to fill the ITCP and
OTCP weld joints. Thus, the NRC staff determined that the flaws
assessed in Exemption Request Enclosure 6 are both unlikely to occur in
any of the DSCs loaded in the 2013 campaign and the flaws assessed in
Exemption Request Enclosure 6 conservatively bound any possible welding
defects that are likely to exist in the DSC 11-15 OTCP welds.
Based on the review of the information provided by the applicant
including the analysis of flaws analyzed from the PAUT examination of
the ITCP and OTCP welds of DSC 16 and the assumed maximized flaws that
exceed the weld bead deposit thickness, the NRC staff concludes that
the applicant's analysis of stress margins in the ITCP and OTCP welds
of DSCs 11-15 conservatively assumed weld flaws that are much larger
than would be reasonably expected. This is due to the combination of
the materials of construction, weld joint designs, and the welding
process used for the ITCP and OTCP welds.
Structural Review for the Requested Exemption: The exemption
request states that there is a reasonable assurance of safety to grant
the requested exemption to continue the storage of DSCs in their
respective HSMs. As noted by the applicant, one of the many factors
contributing to this assertion is the structural integrity of the DSC
top cover plates-to-shell closure welds. The Structural Review is based
on the conclusion of the Materials Review where the NRC staff
determined among other findings that, because the DSCs 11-16 are of the
same design, were fabricated to the same specifications, and were
subjected to the same tests, the analyses conducted for DSC 16 may also
be applied to DSCs 11-15.
For the DSC 11-15 closure weld structural functions assessment,
which was done by analysis, the applicant noted that the previous
evaluations to demonstrate adequate strain margins of safety of the DSC
16 closure welds also support the current exemption request. These
evaluations were provided in the following reports:
SIA Report 1301415.301, Revision 0, ``Development of an
Analysis Based Stress Allowable Reduction Factor (SARF)--Dry Shielded
Canister (DSC) Top Closure Weldments'' (Exemption Request Enclosure 2);
AREVA Calculation 11042-0204, Revision 3, ``Allowable Flaw
Size Evaluation in the Inner Top Cover Plate Closure Weld for DSC #16''
(Exemption Request Enclosure 4); and
AREVA Calculation 11042-0205, Revision 3, ``61BTH ITCP and
OTCP Closure Weld Flaw Evaluation'' (Exemption Request Enclosure 5).
The evaluations performed on the DSC 16 closure welds included: (1)
A structural analysis using an analysis-based stress allowance
reduction factor and theoretically-bounding full-circumferential flaws
to demonstrate that finite element analysis (FEA) simulation is
suitable for analyzing the structural performance of the weld as a
continuum with multiple embedded flaws; (2) a calculation that
documents the allowable critical flaw size in the ITCP closure weld
based on the maximum design basis radial stresses in the welds; and (3)
a structural analysis demonstrating large weld strain margins of safety
with conservative assumptions of flaw distribution and size derived
from the DSC 16 PAUT examination results.
However, to demonstrate adequate strain margin and to accommodate
flaws in the DSCs 11-15 closure welds, the applicant provides a FEA
simulation evaluation in SIA Report, 700388.401, Revision 1,
``Evaluation of the Welds on DSCs 11-15,'' (Exemption Request Enclosure
3) to support that the flaw distribution and size based on the PAUT
examination results for the DSC 16 closure weld performance can be used
to conservatively represent the closure weld flaws for DSCs 11-15. As
noted in the Materials Review, the NRC staff reviewed the applicant's
evaluation and determined that the flaws used in analyzing the DSC 16
closure welds are a reasonable representation for the closure welds for
all DSCs 11-16. This finding provides the basis for the NRC staff to
review the two calculation packages: Calculations 11042-0207 and 11042-
0208, which used the maximized weld flaws that are essentially the same
in distribution but are much larger in size than those used for the DSC
16 evaluation.
Specifically, in Calculation 11042-0207, the applicant asserts that
there are adequate strain margins in the welds to accommodate flaws for
DSCs 11-15. The DSCs are subject to the design basis temperature,
pressure, and side-drop loading conditions and are analyzed per the
ASME Code Section III criteria, using the limit load and elastic-
plastic analyses. In Calculation 11042-0208, the applicant asserts
additional strain margin in the DSCs 11-15 closure welds. The maximum
flaws, the analysis methodology and the evaluation criteria are the
same as those of Calculation 11042-0207. However, in lieu of the design
basis loading, the analysis used the as-loaded DSC cavity pressure,
which is site-specific and temperature dependent. The at-temperature
material yield strengths are used, which are higher than those
associated with the design basis loading.
It is noted that the exemption request also included Calculation
11042-0209 (Exemption Request Enclosure 8) to demonstrate additional
weld strain margin for DSCs 11-15 subject to the site-specific side-
drop loading condition. The NRC staff neither approves, nor rejects,
and is not expressing any view related to the material in the
calculation, as it did not enter into the NRC evaluation.
The NRC staff reviewed the above two calculation reports on the
structural performance of the DSC 11-15 closure welds. In Calculation
11042-0207, the applicant followed the same analysis method used in
Calculation 11042-0205 for DSC 16 to demonstrate adequate strain margin
in DSCs 11-15 closure welds. The applicant noted that the finite
element model details and structural performance acceptance criteria
are the same except that the maximized flaw configuration is postulated
to result in much larger flaws than those associated with DSC 16 to
provide additional insights into the weld structural performance.
To arrive at the maximized configuration, the flaws modeled in
[[Page 47199]]
Calculation 11042-0205 for DSC 16 were first modified slightly,
including replacing conservatively the 0.11 inch-long flaw inside the
ITCP with an equivalent-height flaw at the interface between the ITCP
and the 3/16-inch ITCP-to-shell weld. However, the size and location of
all other welds were unchanged. Next, an elastic-plastic analysis of
flaw length introduced increasingly larger flaw sizes in each analysis
iteration to simulate higher localized plastic strain. As noted by the
applicant, the iteration analysis was considered complete for the
maximized flaws determination for which the peak equivalent plastic
strain for the most critically stressed flaws would be calculated to be
somewhat below the ASME code weld material elongation limit of 28
percent. The applicant performed the elastic-plastic iteration analysis
using a 150-percent design basis side-drop of 112.5 g (75 x 1.5 =
112.5) to arrive at the maximized flaws. Specifically, the maximized,
360[deg] full-circumferential flaws are of 0.43 inch and 0.42 inch in
height for the two flaws associated with the OTCP, which represent
about 85% through-wall of the 0.5-inch minimum throat for OTCP-to-DSC
shell weld. The maximized full-circumferential flaws for ITCP-to-DSC
shell weld are 0.11 inch and 0.14 inch each in height, which represent
respectively 58% and 74% through-wall of the 0.19-inch minimum weld
throat. The NRC staff reviewed the iteration analysis for arriving at
the maximized flaws for the DSCs 11-15 closure welds. Because the
maximized flaws are essentially the same in locations as those used for
DSC 16 and the resulting flaw sizes are much larger than the
corresponding ones used for DSC 16, the NRC staff concludes that the
postulated maximized flaws are conservative and appropriate for
evaluating the strain performance of the DSCs 11-15 closure welds.
Using the maximized flaws, the applicant performed limit load
analyses in Calculation 11042-0207 for two DSC design basis internal
pressures of 32 psi and 65 psi for the ASME Code Service Level A/B and
Service Level D evaluations, respectively. The analyses resulted in the
calculated collapse pressures of 86.3 psi for Service Level A/B and
122.2 psi for Service Level D. The collapse pressures are acceptable
because they are greater than the respective ASME Code limit-load
analysis acceptance criteria of 60 psi and 90.2 psi. Similarly, for the
design basis DSC side-drop of 75 g, the applicant used the 3D half-
symmetric model to perform a Service Level D limit load analysis. The
applicant determined the side-drop collapse load to be approximately
179.5 g, which includes an off-normal DSC design basis internal
pressure of 20 psi as a boundary condition. This determination is
acceptable because the collapse load is greater than the required side-
drop load of 104 g to satisfy the ASME Code limit-load analysis
acceptance criteria.
To address the potential material rupture associated with high
plastic strain concentrations at the weld flaws, the applicant
performed elastic-plastic analyses in Calculation 11042-0207 to
quantify strain margins of safety for the DSCs 11-15 with maximized
flaws. This concern was addressed by considering a Ramberg-Osgood
idealization of the stress-strain curve for SA-240 Type 301 stainless
steel, which recognizes strain hardening effects for the FEA modeling.
The elastic-plastic analyses resulted in the peak equivalent plastic
strains of 7.4 percent and 11.1 percent for the Service Level D design
basis pressure of 65 psi and side-drop of 75 g, respectively. For the
strain margin evaluation, the applicant continued to use the same DSC
16 weld strain acceptance criterion of not exceeding the 28 percent
elongation limit, which is a reduction from the ASME B&PV Code
specified weld elongation limit of 35 percent by a factor of 0.8 (0.35
x 0.8 = 0.28). Considering the 28 percent elongation limit, the strain
margins of safety corresponding to the calculated peak equivalent
plastic strains are 2.78 {(0.28/0.074)-1 = 2.78{time} and 1.52 {(0.28/
0.111)-1 = 1.52{time} , respectively. Because the margins of safety are
all positive (i.e., greater than zero), the NRC staff concludes that
there are adequate strain margins in the welds to accommodate flaws for
DSCs 11-15.
Additionally, similar to the analysis used to supplement
qualification of the DSC 16 closure welds, the applicant considered a
150 percent of the design basis loading to evaluate the DSCs 11-15
welds. The analysis used a DSC internal pressure of 100 psi (65 x 1.5 =
97.5 <100 psi) and a side-drop of 112.5 g (75 x 1.5 = 112.5 g), which
are beyond the ASME B&PV Code, Section III, Paragraph NB-3228.3 Plastic
Analysis provisions. The calculated peak equivalent plastic strains are
13.6 percent and 23.0 percent for the respective pressure and side-drop
loading cases. For the weld strain margin evaluation, the applicant
continued to use the same 28 percent weld elongation limit which
resulted in the weld strain margins of safety of 1.06 {(0.28/0.0136)-1
= 1.06{time} and 0.22 {(0.28/0.23)-1 = 0.22{time} , respectively.
Because all margins of safety are positive, even in loading conditions
that are 50 percent beyond those required for evaluating localized
strains by the elastic-plastic analysis, the NRC staff concludes that
there are adequate strain margins on the welds to accommodate flaws for
DSCs 11-15.
The applicant noted that there are additional strain margins in the
closure welds of DSCs 11-15 owing to the site-specific as-loaded
temperature and DSC internal pressure conditions at MNGP, which are
less severe than those associated with the design basis conditions. In
Calculation 11042-0208 (Exemption Request Enclosure 7), the applicant
performed evaluations using the temperature and pressure conditions
specific to DSCs 11-15. The evaluation follows the same Calculation
11042-0207 analysis method and acceptance criteria, including the same
maximized flaws. The applicant indicated that the evaluations were
intended to address any remaining uncertainties related to potential
flaws that may be present in DSCs 11-15 by demonstrating existence of
additional strain margins in the closure welds.
Using the site-specific 370 [deg]F at-temperature material yield
strength of 21.2 ksi for the SA-240 Type 304 stainless steel, the
applicant determined the Service Level D limit load collapse pressure
is 144.1 psi. This pressure is significantly higher than the DSC at-
temperature internal pressure of 45.9 psi and the ASME Code limit-load
collapse pressure acceptance criteria of 90.2 psi. Correspondingly,
using the site-specific 237 [deg]F at-temperature material yield
strength of 24.0 ksi, together with the off-normal at-temperature
internal pressure of 10.9 psi as a boundary condition, the applicant
determined the collapse side-drop g-load to be 204 g. This site-
specific collapse side-drop is also much greater than the ASME Code
limit-load collapse side-drop g-load acceptance criteria of 104 g
associated with the design basis 500 [deg]F at-temperature material
yield strength of 19.4 ksi.
To determine the strain margins of safety for the site-specific
temperature and pressure, the applicant performed elastic-plastic
analyses for DSCs 11-15 with the maximized flaws in the OTCP- and ITOP-
to-shell welds. Using the analysis approach in Calculation 11042-0207,
the applicant calculated the peak equivalent plastic strains of 4.4
percent and 9.8 percent for the Service Level D internal pressure of
45.9 psi and the design basis side-drop of 75 g, respectively. For the
same weld elongation limit of 28 percent, the corresponding strain
margins of safety are calculated to be 5.36 {(0.28/
[[Page 47200]]
0.044)-1 = 5.36{time} and 1.86 {(0.28/0.098)-1 = 1.86{time} . Similar
to the analysis used in Calculation 11042-0207 for a supplement
qualification of the DSC 16 closure welds with a more conservative
loading assumption, the applicant also considered 150 percent of the
site-specific loading to evaluate the weld flaws using a DSC internal
pressure of 69 psi (45.9 x 1.5 = 69 psi) and side-drop load of 112.5 g.
The resulting peak equivalent plastic strains are 7.1 percent and 19.0
percent, which correspond to the strain margins of safety of 2.94
{(0.28/0.071)-1 = 2.94{time} and 0.47 {(0.28/0.19)-1 = 0.47{time} ,
respectively. For the MNGP site-specific evaluation, because the
margins of safety are all positive, the NRC staff concludes that the
DSCs 11-15 weld strains have additional margins beyond the design basis
conditions.
On the basis of the review above, the NRC staff concludes that the
limit load and elastic-plastic analysis results showed that the welds
would undergo localized plastic deformation. The applicant's evaluation
indicated that no weld material rupture or breach of the DSCs 11-15
confinement boundary at the closure welds is expected because of the
adequate margins of safety against the weld elongation limits. For this
reason, the NRC staff has reasonable assurance to conclude that the
ITCP and OTCP welds of DSCs 11-15 have adequate structural margins of
safety for the ASME Code Service Level D design criteria, which bound
the normal, off-normal, and accident (including natural phenomenon)
conditions for the subject weld structural integrity evaluation. The
NRC staff also finds that the retrievability of DSCs 11-15 is ensured
based on the demonstration of adequate weld strain margins of safety
discussed above.
Thermal Review for the Requested Exemption: The applicant stated
that even though nonconforming examinations exist for the primary
confinement welds, satisfactory completion of the required helium leak
test conducted on DSCs 11-15 has demonstrated the integrity of the
primary confinement boundary (ITCP and siphon/vent cover plate) welds.
These tests specifically demonstrated that the primary confinement
boundary field welds are ``leak tight'' as defined in ANSI N14.5-1997.
The applicant stated that, in this respect, the helium leak test
demonstrated the basic integrity of the primary confinement boundary
and the lack of a through-weld flaw in the field closure welds that
would lead to a loss of cavity helium in DSCs 11-15. The applicant
stated that the field closure welds indirectly support the thermal
design function by virtue of their confinement function (as
demonstrated by the helium leak test conducted on DSCs 11-15) which
assures the helium atmosphere in the DSCs 11-15 cavity is maintained in
order to support heat transfer. The applicant also stated that the
satisfactory completion of two required vacuum pump-downs conducted on
the DSCs demonstrated weld integrity of the ITCP confinement boundary.
These pump-downs establish a differential pressure across the ITCP and
siphon/vent block welds of approximately one atmosphere, which exceeds
the magnitude of the 10 psig design pressure used in stress analyses
for normal conditions. Although the vacuum pump-down imparts a pressure
differential in a reverse direction from the confinement function,
according to the applicant, the pump-down demonstrates the basic
function of the confinement boundary and the lack of a through-weld
flaw in the ITCP and siphon/vent block welds sufficient to cause a loss
of cavity helium when in service.
The NRC staff reviewed the applicant's exemption request and also
evaluated its effect on DSCs 11-15 thermal performance. The NRC staff
concludes that the cask thermal performance is not affected by the
exemption request because the applicant has shown that a satisfactory
helium leak test was conducted on DSCs 11-15, which is integral to
ensuring integrity of the primary confinement boundary. Integrity of
the primary confinement boundary assures the spent fuel is stored in a
safe inert environment with unaffected heat transfer characteristics
that assure peak cladding temperatures remain below allowable limits.
The NRC staff also concludes that the applicant demonstrated the lack
of a through-weld flaw in the ITCP and siphon/vent block weld
sufficient to cause a loss of cavity helium. This satisfies 10 CFR
72.236(f) which requires that the cask be designed to have adequate
heat removal capacity without active cooling systems and 10 CFR
72.122(h) which states that the fuel cladding during storage must be
protected against degradation and gross rupture. Therefore, based on
the NRC staff's review of the applicant's evaluation and technical
justification, the NRC staff finds the exemption request acceptable by
virtue of the demonstrable structural integrity of the ITCP and siphon/
vent plate welds.
The NRC staff finds that the thermal function of DSCs 11-15, loaded
under CoC No. 1004, Amendment No. 10, addressed in the exemption
request remains in compliance with 10 CFR part 72.
Shielding and Criticality Safety Review for the Requested
Exemption: The NRC staff reviewed the criticality safety and radiation
protection effectiveness of DSCs 11-15 presented in the applicant's
exemption request. The NRC staff finds that the criticality safety and
radiation protection of DSCs 11-15 are not affected by the
nonconforming PT examinations for the following reasons: (1) The
interior of DSCs 11-15 will continue to prevent water in-leakage which
means that the system will remain subcritical under all conditions; and
(2) the nonconforming PT examinations do not affect the radiation
source term of the spent fuel contents, or the configuration and
effectiveness of the shielding components of the Standardized
NUHOMS[supreg] system containing the 61BTH DSC, meaning that the
radiation protection performance of the system is not altered.
The NRC staff finds that the criticality safety and shielding
function of DSCs 11-15, loaded under CoC No. 1004, Amendment No. 10,
addressed in the exemption request remains in compliance with 10 CFR
part 72.
Confinement Review for the Requested Exemption: The objective of
the confinement evaluation was to confirm that DSCs 11 through 15
loaded at the MNGP met the confinement-related requirements described
in 10 CFR part 72. NRC staff relied on the information provided by the
applicant in their Exemption Request dated October 18, 2017.
As described in the applicant's ``Exemption Request for
Nonconforming Dry Shielded Canister Dye Penetrant Examinations''
(Exemption Request Enclosure 1), certain elements of the DSCs 11-15
closure weld PT examinations did not comply with examination procedures
associated with TS 1.2.5. To support the exemption request, the
applicant noted that a helium leakage rate test of the closure's
confinement boundary, including ITCP weld, siphon cover plate weld, and
vent port cover plate weld, were conducted per TS 1.2.4a and
demonstrated that the primary confinement barrier field welds met the
TS acceptance criterion of leaktight as defined by ANSI N14.5-1997. The
applicant noted that the confinement integrity is not affected by the
non-compliant PT examination procedures. The NRC staff concludes that
not performing the PT examination procedures relevant to this exemption
request would not change the results of the helium leakage test, which
is integral to ensuring closure confinement
[[Page 47201]]
integrity, and therefore, the closure confinement integrity is
unaffected. The structural and material acceptability of DSCs 11
through 15 welds is discussed in the Structural Review and the
Materials Review described previously.
It is noted that a dose-related analysis was included as Enclosure
10 of the Exemption Request. NRC staff neither approves, nor rejects,
and is not expressing any view related to the material in that
enclosure, as it did not enter into the evaluation.
Risk Assessment for the Requested Exemption: In support of the
applicant's request, the applicant submitted a risk assessment, Jensen
Hughes Report 016045-RPT-01, ``Risk Assessment of MNGP DSCs 11-15 Welds
Using NUREG-1864 Methodology'' (Exemption Request Enclosure 11). The
risk assessment compares the calculated risk of leaving the five DSCs
in storage ``as is'' at the MNGP ISFSI versus transferring the DSCs
back into the reactor building to perform PAUT of the welds and then
returning them to their storage locations. The risk for each potential
accident, regardless of likelihood, can be generally summarized by the
following equation:
Initiating Event Frequency (per Year) x Probability of Canister Release
x Probability of Containment Release x Consequences (Cancer Fatality) =
Risk
The process to transfer a DSC to the reactor building refueling floor
for PAUT incurs added potential for accidental drops due to the lifting
and subsequent lowering operations. For 20-year storage, the risk is
the sum of all potential accident risks for the duration. Each DSC
handling operation is independent. For five canisters, the total risk
value is multiplied by five.
NUREG-1864, ``A Pilot Probabilistic Risk Assessment of a Dry Cask
Storage System at a Nuclear Power Plant'' (ADAMS Accession No.
ML071340012) provides guidance for assessing the risk to the public and
for identifying the dominant contributors to risk for performing
probabilistic risk assessments (PRAs) of a dry cask storage system
located at a nuclear power plant site. NUREG-1864 documents a pilot PRA
conducted for a dry cask storage system (Holtec International HI-STORM
100) at a Boiling Water Reactor (BWR) Mark 1 plant. The risk assessment
estimated the annual off-site risk for one cask in terms of individual
probability of a prompt fatality and a latent cancer fatality. It does
not consider risk to workers or future off-site transportation of DSCs.
The applicant applied the methodology and results in NUREG-1864 to
perform the risk assessment. The risk assessment compared the
NUHOMS[supreg] and HI-STORM-100 dry spent fuel storage systems and
determined the designs are similar with a few basic differences. Both
storage systems include canisters for confining dry spent fuel. The
canisters have similar design and dimensions and are made of stainless
steel of similar thickness and are required to meet the same ASME class
(ASME B&PV, Section III, and Subsection NB). The HI-STORM 100 system
consists of a multipurpose canister (MPC) that confines spent fuel
assemblies, a transfer overpack that provides shielding during canister
preparation, and a vertical, cylindrical storage overpack that provides
shielding during long-term storage.
Both MNGP and Hatch (the plant selected for the Pilot PRA) are BWR,
Mark 1 plants; therefore, the storage systems are exposed to similar
handling hazards. The potential drop heights for loaded TCs moving
across the refueling floor, or lowering from the height of refueling
floor to the ground floor of the equipment hatch are very similar. The
potential impact surfaces are also similar.
The NUHOMS[supreg] system is comprised of a DSC, a TC, and an HSM.
A transfer trailer is used to move the loaded TC. Two key differences
exist between the NUHOMS[supreg] and the HI-STORM dry spent fuel
storage operations. First, the NUHOMS[supreg] TC is placed horizontally
on the transfer trailer and is not subject to accidental drops when
moving between the ISFSI and fuel building. Second, transferring
NUHOMS[supreg] DSC between the TC and the HSM is done horizontally;
thus, the NUHOMS[supreg] DSC is not subject to any potential vertical
drop. During storage on an ISFSI pad, the horizontal-storage design of
the HSM eliminates the risk of tip over caused by seismic activities or
wind-driven missiles. Aircraft impact on the HSM is limited to only
large aircrafts and the methodology considered the distance to local
airfields and planes that operate in the area. The NUREG-1864 frequency
estimate for meteorite strikes per unit area is used in this
assessment, and the analysis is adjusted for the larger horizontal
surface area of the HSM.
In the risk assessment, the potential radiological consequences are
based on a comparison of the spent fuel in the MNGP DSC and the spent
fuel modeled in NUREG-1864. In NUREG-1864, the HI-STORM 100 MPC
contained 68 BWR fuel assemblies with 10-year-old high-burnup (50 GWD/
MTU) fuel. The MNGP NUHOMS[supreg] DSC contains 61 BWR fuel assemblies
with 15.5-year-old fuel of 41 GWD/MTU (not high burnup) fuel. The plume
heat content for a cask release is estimated to be that of the spent
fuel. NUREG-1864 estimates the maximum decay heat load to be 264 watts
per assembly. The estimated maximum decay heat load for MNGP DSC is
approximately 220 watts per assembly. The risk assessment analysis
assumes that the source term from NUREG-1864 adequately represents or
bounds those of the MNGP configuration. The NRC staff agrees that this
is reasonable based on the applicant's assessment which shows NUREG-
1864 radionuclide inventory is 7.0 times higher than that of MNGP DSC.
The NUREG-1864 evaluation of misload concluded MPC integrity would
not be affected unless a gross series of errors occurred. The errors
would have to result in nearly every fuel assembly loaded into the MPC
being incorrect and insufficiently cooled. NUREG-1864 concluded this
gross misload scenario was not credible. Therefore, the risk assessment
did not explore risk from misloading of spent fuel.
The applicant's risk assessment assumes the annual risk for a DSC
while stored on the ISFSI would be the same for both alternatives. The
risk assessment identified three types of mechanical failure that could
cause significant radiological releases to the environment: drop
accidents, meteorite strikes, and overflight aircraft accidents. The
primary difference in risk between the two alternatives, continued
storage at the ISFSI versus moving a DSC back to the spent fuel pool
area for PAUT, are potential drop accidents during lifting and lowering
of a DSC between the ground floor and the height of the refueling
floor.
The applicant's risk assessment accounted for possible added risk
from a potential flaw around the canister lid by assuming the
probability of lid failure would be same as for the DSC shell in drop
accidents. This assumption doubles the estimated probability for a
release from drop accidents. Strain analysis in NUREG-1864 reports the
most highly stressed regions of the MPC for a drop accident are in
areas near the base of the cylindrical shell and in the weld joining
the shell to the baseplate. Since the top side of a canister is not
expected to experience significant strain, the NRC staff agrees that
the assumption is conservative and bounds the probability of a release
occurring following a drop accident.
The NRC staff reviewed the applicant's risk assessment and agrees
[[Page 47202]]
the mechanical failures identified and the radiological inventory from
NUREG-1864 would be bounding for each of the MNGP DSCs. The risk
assessment concludes that the risks are significantly lower than the
level considered ``negligible'' by the Quantitative Health Guidelines
(QHG) established in ``Risk-Informed Decisionmaking for Nuclear
Material and Waste Applications,'' Revision 1 (ADAMS Accession No.
ML080720238). The QHG considers public individual risk of latent cancer
fatality risk of less than 2 x 10-6 per year as negligible.
The pilot PRA (NUREG-1864) concluded that there is no prompt fatality
risk, and the calculated risk is extremely small. NUREG-1864 reports
the increase in risk (individual probability of latent cancer fatality)
from the first year as 1.8 x 10-12, and for subsequent years
as 3.2 x 10-14 per year per MPC. The total risk for
Monticello as calculated by Jensen Hughes took into account the
characteristics of the spent fuel and the site, as well as the
differences between the MNGP and Hatch ISFSIs. For the five DSCs over a
period of 20-year storage, risk would be: Alternative 1, continue
storage as-is, Risk = 1.4 x 10-12; Alternative 2, move DSCs
back up to the refueling floor for PAUT then return to storage
location, Risk = 2.3 x 10-12; with a difference in risk
between the two proposed alternatives of 9.3 x 10-13.
The assessment of difference in risk between the proposed
alternatives was performed based on evaluation data from NUREG-1864.
The MNGP off-site consequence is based on individual risk and not
absolute population difference. Based on the considerations taken into
account for the difference between the NUREG-1864 MPC and the MNGP DSCs
in this assessment, the NRC staff finds the risk assessment calculation
to be reasonable because the applicant used accepted methods and the
site-specific considerations were addressed in an appropriately
conservative manner.
The purpose of this assessment is to compare the risk associated
with leaving these DSCs as-is at the ISFSI versus transferring the five
DSCs back to the refueling floor for PAUT, and then returning them to
the ISFSI for storage. The process of returning the five DSCs to the
refueling floor for PAUT incurs additional crane operation. The
inadvertent drop frequency for heavy loads (NUREG-1774, ``A Survey of
Crane Operating Experience at U.S. Nuclear Power Plants from 1968
through 2002'', ADAMS Accession No. ML032060160) is
5.6x10-5/lift. The probability of release from a DSC drop
accident, assuming defective weld, is 4.0 x 10-2. This
operation occurs inside a closed building with probability of release
value of 1.5 x 10-4. The consequence value for a release is
3.6 x 10-4. The risk for a drop while lifting a DSC up to
the refueling floor can be calculated as:
(5.6 x 10-5)(4.0 x 10-2)(1.5 x
10-4)(3.6 x 10-4) = 1.2 x 10-13 cancer
fatality/year
The risk for a drop while lowering a DSC (assuming no weld flaw,
probability of release is 2.0 x 10-2) through the equipment
hatch back to ground level can be calculated as:
(5.6 x 10-5)(2.0 x 10-2)(1.5 x
10-4)(3.6 x 10-4) = 6.0 x 10-14 cancer
fatality/year
The additional risk from performing PAUT for five DSCs would be five
times the sum of risk for lifting and lowering one DSC.
5 x [(1.2 x 10-13) + (6.0 x 10-14)] = 9.3 x
10-13 cancer fatality/year
Probabilistic risk assessments are typically used to evaluate risks
greater than 1.0 x 10-6. In light of the calculated risk
values, the NRC staff finds the off-site risk as too small to be
accurately discernable. Based on the discussion presented above, the
NRC staff concludes that risk to the public for the two options
provided by Jensen Hughes, ``continued storage as-is'' and ``transfer,
perform PAUT, and return to storage,'' are essentially equivalent.
Otherwise in the Public Interest
In considering whether granting the exemption is in the public
interest, the NRC staff considered the alternative of not granting the
exemption. If the exemption were not granted, in order to comply with
the CoC, either (1) DSCs 11-15 would have to be removed from their
respective HSMs, opened and unloaded, and the contents loaded in new
DSCs, with each of those new DSCs welded and tested, or (2) removed
from the HSMs to allow access to the OTCP to be machined off, and the
ITCP weld machined down to the root weld; and each DSC, ITCP and OTCP
inspected to determine if there was any damage as a result of the
machining (which would then necessitate the actions detailed in option
1); or (3) conduct PAUT by opening the HSMs to conduct in-situ testing
(which is limited to less than 360[deg] of the weld circumference) or
transferring to a TC for testing on the ISFSI pad or in the reactor
building (essentially Alternative 2 in the Risk Assessment). Options 1
and 2 would entail a higher risk of cask handling accidents, additional
personnel exposure, and greater cost to the applicant. As noted above
in the Risk Assessment, Option 3 does not increase the risk by a
discernible amount. All options would generate additional radioactive
contaminated material and waste from operations. For options 1 and 2,
the lid would have to be removed, which would generate cuttings from
removing the weld material that could require disposal as contaminated
material. For option 3, radioactive wastes would be generated from
radioactively contaminated consumables and anti-contamination clothing
used during the examination. Also, radioactive waste would be generated
from the cleanup of any coupling fluid (of the PAUT) that it combines
with and then transports resulting in contamination from the surface of
the DSC. This radioactive waste would be transported and ultimately
disposed of at a qualified low-level radioactive waste disposal
facility, potentially exposing it to the environment.
The proposed exemption to permit continued storage of DSCs 11-15 in
their respective HSMs for the service life of the canisters at the MNGP
ISFSI is consistent with NRC's mission to protect public health and
safety. Approving the requested exemption reduces the opportunity for a
release of radioactive material compared to the alternatives to the
proposed action, because there will be no operations involving the
opening of the DSCs, which confine the spent nuclear fuel, and there
will be no operations involving the opening of the HSMs potentially
exposing radioactive waste to the environment. Therefore, the exemption
is in the public interest.
Environmental Consideration
The NRC staff also considered in the review of this exemption
request whether there would be any significant environmental impacts
associated with the exemption. The NRC staff determined that this
proposed action fits a category of actions that do not require an
environmental assessment or environmental impact statement.
Specifically, the exemption meets the categorical exclusion in 10 CFR
51.22(c)(25).
Granting this exemption from 10 CFR 72.212(a)(2), 72.212(b)(3),
72.212(b)(5)(i), 72.214, and 72.212(b)(11) only relieves the applicant
from the inspection or surveillance requirements associated with
performing PT examinations with regard to meeting TS 1.2.5 of
Attachment A of CoC No. 1004. A categorical exclusion for inspection or
surveillance requirements is provided under 10 CFR 51.22(c)(25)(vi)(C)
if the criteria in 10
[[Page 47203]]
CFR 51.22(c)(25)(i)-(v) are also satisfied. In its review of the
exemption request, the NRC staff determined, as discussed above, that,
under 10 CFR 51.22(c)(25): (i) Granting the exemption does not involve
a significant hazards considerations because granting the exemption
neither reduces a margin of safety, creates a new or different kind of
accident from any accident previously evaluated, nor significantly
increases either the probability or consequences of an accident
previously evaluated; (ii) granting the exemption would not produce a
significant change in either the types or amounts of any effluents that
may be released offsite because the requested exemption neither changes
the effluents nor produces additional avenues of effluent release;
(iii) granting the exemption would not result in a significant increase
in either occupational radiation exposure or public radiation exposure,
because the requested exemption neither introduces new radiological
hazards nor increases existing radiological hazards; (iv) granting the
exemption would not result in a significant construction impact,
because there are no construction activities associated with the
requested exemption; and; (v) granting the exemption would not increase
either the potential or consequences from radiological accidents such
as a gross leak from the closure welds, because the exemption neither
reduces the ability of the closure welds to confine radioactive
material nor creates new accident precursors at the MNGP ISFSI.
Accordingly, this exemption meets the criteria for a categorical
exclusion in 10 CFR 51.22(c)(25)(vi)(C).
IV. Availability of Documents
The documents identified in the following table are available to
interested persons through one or more of the following methods, as
indicated.
------------------------------------------------------------------------
Document ADAMS accession No.
------------------------------------------------------------------------
Federal Register Notice Issuing Exemption ML16159A227
from Nonconforming Dye Penetrant
Examinations of Dry Shielded Canister
(DSC) 16, June 8, 2016.
Exemption Request for Nonconforming Dye ML17296A205
Penetrant Examinations of Dry Shielded
Canisters (DSCs) 11 through 15, October
18, 2017.
First Request for Additional Information ML18065A545
for Review of Exemption Request for Five
Nonconforming Dry Shielded Canisters 11
through 15 (CAC No. 001028, Docket No.
72-58, EPID L-2017-LLE-0029), March 6,
2018.
Monticello Nuclear Generating Plant-- ML18100A173
Response to Request for Additional
Information Regarding Exemption Request
for Nonconforming Dye Penetrant
Examinations of Dry Shielded Canisters
(DSCs) 11 through 15, April 5, 2018.
Supplement to Exemption Request for ML18151A870
Nonconforming Dye Penetrant Examinations
of Dry Shielded Canisters (DSCs) 11
through 15 (CAC No. 001028, EPID L-2017-
LLE-0029).
NUREG-1774, ``A Survey of Crane Operating ML032060160
Experience at U.S. Nuclear Power Plants
from 1968 through 2002''.
Risk-Informed Decisionmaking for Nuclear ML080720238
Material and Waste Applications,
Revision 1.
NUREG-1536, Revision 1 ``Standard Review ML101040620
Plan for Spent Fuel Dry Storage Systems
at a General License Facility''.
NUREG-1864, ``A Pilot Probabilistic Risk ML071340012
Assessment of a Dry Cask Storage System
at a Nuclear Power Plant''.
Attachment A, Technical Specifications, ML17338A114
Transnuclear, Inc., Standardized
NUHOMS[supreg] Horizontal Modular
Storage System Certificate of Compliance
No. 1004, Renewed Amendment No. 10,
Revision 1.
------------------------------------------------------------------------
V. Conclusion
Based on the foregoing considerations, the NRC staff has determined
that, pursuant to 10 CFR 72.7, the exemption is authorized by law, will
not endanger life or property or the common defense and security, and
is otherwise in the public interest. Therefore, the NRC grants the
applicant an exemption from the requirements of 10 CFR 72.212(a)(2),
72.212(b)(3), 72.212(b)(5)(i), 72.212(b)(11), and 72.214 only with
regard to meeting TS 1.2.5 of Attachment A of CoC No. 1004 for DSCs 11-
15.
This exemption is effective upon issuance.
Dated at Rockville, Maryland, this 13th day September 2018.
For the Nuclear Regulatory Commission.
John McKirgan,
Branch Chief, Spent Fuel Licensing Branch, Division of Spent Fuel
Management, Office of Nuclear Material Safety and Safeguards.
[FR Doc. 2018-20283 Filed 9-17-18; 8:45 am]
BILLING CODE 7590-01-P