Special Conditions: Cirrus Design Corporation; Model SF50 Airplane; Installation of Rechargeable Lithium Batteries, 38011-38014 [2018-16609]
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38011
Rules and Regulations
Federal Register
Vol. 83, No. 150
Friday, August 3, 2018
This section of the FEDERAL REGISTER
contains regulatory documents having general
applicability and legal effect, most of which
are keyed to and codified in the Code of
Federal Regulations, which is published under
50 titles pursuant to 44 U.S.C. 1510.
The Code of Federal Regulations is sold by
the Superintendent of Documents.
DEPARTMENT OF TRANSPORTATION
Federal Aviation Administration
14 CFR Part 23
[Docket No. FAA–2018–0697; Special
Conditions No. 23–289–SC]
Special Conditions: Cirrus Design
Corporation; Model SF50 Airplane;
Installation of Rechargeable Lithium
Batteries
Federal Aviation
Administration (FAA), DOT.
ACTION: Final special conditions; request
for comments.
AGENCY:
These special conditions are
issued for the Cirrus Design Corporation
Model SF50 airplane. This airplane will
have a novel or unusual design feature
associated with the installation of a
rechargeable lithium battery. The
applicable airworthiness regulations do
not contain adequate or appropriate
safety standards for this design feature.
These special conditions contain the
additional safety standards the
Administrator considers necessary to
establish a level of safety equivalent to
SUMMARY:
that established by the existing
airworthiness standards.
DATES: The effective date of these
special conditions is August 3, 2018.
We must receive your comments by
September 17, 2018.
ADDRESSES: Send comments identified
by docket number FAA–2018–0697
using any of the following methods:
• Federal eRegulations Portal: Go to
https://www.regulations.gov and follow
the online instructions for sending your
comments electronically.
• Mail: Send comments to Docket
Operations, M–30, U.S. Department of
Transportation (DOT), 1200 New Jersey
Avenue SE, Room W12–140, West
Building Ground Floor, Washington, DC
20590–0001.
• Hand Delivery of Courier: Take
comments to Docket Operations in
Room W12–140 of the West Building
Ground Floor at 1200 New Jersey
Avenue SE, Washington, DC, between 9
a.m. and 5 p.m., Monday through
Friday, except Federal holidays.
• Fax: Fax comments to Docket
Operations at 202–493–2251.
Privacy: The FAA will post all
comments it receives, without change,
to https://regulations.gov, including any
personal information the commenter
provides. Using the search function of
the docket website, anyone can find and
read the electronic form of all comments
received into any FAA docket,
including the name of the individual
sending the comment (or signing the
comment for an association, business,
labor union, etc.). DOT’s complete
Privacy Act Statement can be found in
the Federal Register published on April
11, 2000 (65 FR 19477–19478), as well
as at https://DocketsInfo.dot.gov.
Docket: Background documents or
comments received may be read at
https://www.regulations.gov at any time.
Follow the online instructions for
accessing the docket or go to the Docket
Operations in Room W12–140 of the
West Building Ground Floor at 1200
New Jersey Avenue SE., Washington,
DC, between 9 a.m. and 5 p.m., Monday
through Friday, except Federal holidays.
FOR FURTHER INFORMATION CONTACT:
James Brady, Federal Aviation
Administration, Aircraft Certification
Service, Small Airplane Directorate,
AIR–691, 901 Locust, Room 301, Kansas
City, MO; telephone (816) 329–4132;
facsimile (816) 329–4090.
The FAA
has determined that notice and
opportunity for prior public comment
are unnecessary because the substance
of these special conditions has been
subjected to the public comment
process in several prior instances with
no substantive comments received. It is
unlikely that prior public comment
would result in a significant change
from the substance contained herein.
The FAA therefore finds that good cause
exists for making these special
conditions effective upon issuance. The
FAA is requesting comments to allow
interested persons to submit views that
may not have been submitted in
response to the prior opportunities for
comment.
SUPPLEMENTARY INFORMATION:
Special conditions No.
Company/airplane model
23–15–01–SC 1 ...........................................................................................................................
23–09–02–SC 2 ...........................................................................................................................
23–08–05–SC 3 ...........................................................................................................................
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Comments Invited
We invite interested people to take
part in this rulemaking by sending
1 https://rgl.faa.gov/Regulatory_and_Guidance_
Library/rgSC.nsf/0/39B156C006E
B842E86257EF3004BB13C?
OpenDocument&Highlight=
installation%20of%20rechargeable
%20lithium%20battery.
2 https://rgl.faa.gov/Regulatory_and_Guidance_
Library/rgSC.nsf/0/902232309C19
F0D4862575CB0045AC0D?
OpenDocument&Highlight=
installation%20of%20rechargeable
%20lithium%20battery.
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written comments, data, or views. The
most helpful comments reference a
specific portion of the special
conditions, explain the reason for any
recommended change, and include
supporting data. We ask that you send
us two copies of written comments.
3 https://rgl.faa.gov/Regulatory_and_Guidance_
Library/rgSC.nsf/0/28E630294DCC
27B986257513005968A3?
OpenDocument&Highlight=
installation%20of%20rechargeable
%20lithium%20battery.
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Kestrel Aircraft Company/Model K–350.
Cessna Aircraft Company/Model 525C (CJ4).
Spectrum Aeronautical, LLC/Model 40.
We will consider all comments we
receive on or before the closing date for
comments. We will consider comments
filed late if it is possible to do so
without incurring expense or delay. We
may change these special conditions
based on the comments we receive.
Background
On October 19, 2017, Cirrus Design
Corporation (Cirrus) applied for a
change to Type Certificate No.
A00018CH for installation of
rechargeable lithium batteries and
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Federal Register / Vol. 83, No. 150 / Friday, August 3, 2018 / Rules and Regulations
battery systems in the Model SF50. The
SF50 is a normal category single-enginejet airplane powered by a Williams
International Model FJ33–5A turbofan
engine capable of carrying eight
occupants including one pilot, with a
maximum takeoff weight of 6,000
pounds and a maximum operating
altitude 28,000 feet.
The current regulatory requirements
for part 23 airplanes do not contain
adequate requirements for use of
rechargeable lithium batteries in
airborne applications. This type of
battery possesses certain failure and
operational characteristics with
maintenance requirements that differ
significantly from that of the nickelcadmium (Ni-Cd) and lead-acid
rechargeable batteries currently
approved in other normal, utility,
acrobatic, and commuter category
airplanes. Therefore, the FAA is
applying this special condition to
address—
• All characteristics of the
rechargeable lithium batteries and their
installation that could affect safe
operation of the modified SF50
airplanes; and
• Appropriate Instructions for
Continued Airworthiness (ICA) that
include maintenance requirements to
ensure the availability of electrical
power from the batteries when needed.
Title 14 Code of Federal Regulations
Type Certification Basis
Under the provisions of § 21.101,
Cirrus must show that the SF50
airplane, as changed, continues to meet
the applicable provisions of the
regulations incorporated by reference in
Type Certificate Data Sheet (TCDS) No.
A00018CH 4 or the applicable
regulations in effect on the date of
application for the change. The
regulations incorporated by reference in
the type certificate are commonly
referred to as the ‘‘original type
certification basis.’’ The regulations
incorporated by reference in TCDS No.
A00018CH are as follows:
14 CFR part 23, effective February 1,
1965, as amended by amendments 23–
1 through 23–62.
14 CFR part 34, effective September
10, 1990, as amended by amendments
34–1 through 34–5A.
14 CFR part 36, effective December 1,
1969, as amended by amendments 36–
1 through 36–28.
Special Conditions
23–261–SC, issued September 4,
2013, Inflatable Three-Point Restraint
Safety Belt with an Integrated Airbag
Device.
23–267–SC, issued September 14,
2015, Full Authority Digital Engine
Control System.
23–272–SC, issued December 2, 2015,
Auto Throttle.
23–275–SC, issued July 6, 2016,
Whole Airplane Parachute Recovery
System.
EQUIVALENT LEVEL OF SAFETY (ELOS) FINDINGS
ELOS No., date and subject
Regulation requiring an ELOS
ACE–14–06, dated April 10, 2014: Electronic Placards ..........................
ACE–15–04, dated October 17, 2016: Landing Gear Warning Horn ......
ACE–15–14, dated June 25, 2015: Cockpit Control Knob Shape ...........
TC6444CH–A–F–2, dated July 12, 2016: Spin Requirements ................
TC06444CH–A–F–5, dated July 15, 2016: Amendment 62 Corrections
§§ 23.1559, 23.1567.
§ 23.729(f).
§ 23.781(b).
§ 23.221.
§§ 23.45, 23.51, 23.63, 23.67, 23.73, 23.77, 23.161, 23.181, 23.221,
23.251, 23.253, 23.571, 23.785, 23.831, 23.1195, 23.1197, 23.1199,
23.1201, 23.1527, 23.1545, 23.1583.OW≤
§ 23.1353(h).
TC6444CH–A–S–11, dated June 23, 2016: Storage Battery Design and
Installation.
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Exemptions
Exemption No. 9948, dated October
23, 2009, §§ 23.562(b) and 23.785(a),
Installation of seats limited to occupants
weighing 90 pounds or less.
Exemption No. 11092, dated October
23, 2014, § 23.177(b), Use of electric roll
trim for static lateral stability.
Exemption No. 16970, dated June 23,
2016, § 23.1419(a), 61-knot stall speed
with critical ice accretions.
If the Administrator finds that the
applicable airworthiness regulations
(i.e., 14 CFR part 23) do not contain
adequate or appropriate safety standards
for the SF50 airplane because of a novel
or unusual design feature, special
conditions are prescribed under the
provisions of § 21.16.
In addition to the applicable
airworthiness regulations and special
conditions, the SF50 must comply with
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A00018CH_Rev_3.pdf.
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the fuel vent and exhaust emission
requirements of 14 CFR part 34 and the
noise certification requirements of 14
CFR part 36.
The FAA issues special conditions, as
defined in § 11.19, under § 11.38 and
they become part of the type
certification basis under § 21.101.
Special conditions are initially
applicable to the models for which they
are issued. Should the type certificate
for that model be amended later to
include any other model that
incorporates the same novel or unusual
design feature, or should any other
model already included on the same
type certificate be modified to
incorporate the same novel or unusual
design feature, the FAA would apply
these special conditions to the other
model(s).
Novel or Unusual Design Features
The Cirrus SF50 airplane will
incorporate the following novel or
unusual design features: The
installation of a rechargeable lithium
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battery as a main or engine start airplane
battery.
Discussion
The applicable regulations governing
the installation of batteries in general
aviation airplanes were derived from
Civil Air Regulations (CAR) 3 as part of
the recodification that established 14
CFR part 23. The battery requirements
identified in § 23.1353 were a rewording
of the CAR requirements. Additional
rulemaking activities—resulting from
increased incidents of Ni-Cd battery fire
or failures—incorporated § 23.1353(f)
and (g), amendments 23–20 and 23–21,
respectively. The FAA did not envision
the introduction of lithium battery
installations at the time these
regulations were published.
The proposed use of rechargeable
lithium batteries prompted the FAA to
review the adequacy of these existing
regulations. We determined the existing
regulations do not adequately address
the safety of lithium battery
installations.
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Federal Register / Vol. 83, No. 150 / Friday, August 3, 2018 / Rules and Regulations
Current experience with rechargeable
lithium batteries in commercial or
general aviation is limited. However,
other users of this technology—ranging
from personal computers, to wireless
telephone manufacturers, to the electric
vehicle industry—have noted safety
problems with rechargeable lithium
batteries. These problems, as described
in the following paragraphs, include
overcharging, over-discharging,
flammability of cell components, cell
internal defects, and hazards resulting
from exposure to extreme temperatures.
1. Overcharging: In general,
rechargeable lithium batteries are
significantly more susceptible than their
Ni-Cd or lead-acid counterparts to
thermal runway, which is an internal
failure that can result in self-sustaining
increases in temperature and pressure.
This is especially true for overcharging,
which causes heating and
destabilization of the components of the
cell, leading to the formation (by
plating) of highly unstable metallic
lithium. The metallic lithium can ignite,
resulting in a self-sustaining fire or
explosion. Finally, the severity of
thermal runaway due to overcharging
increases with increasing battery
capacity due to the higher amount of
electrolyte in large batteries.
2. Over-discharging: Discharge of
some types of rechargeable lithium
battery cells beyond the manufacturer’s
recommended specification can cause
corrosion of the electrodes of the cell,
resulting in loss of battery capacity that
cannot be reversed by recharging. This
loss of capacity may not be detected by
the simple voltage measurements
commonly available to flight crews as a
means of checking battery status—a
problem shared with Ni-Cd batteries. In
addition, over-discharging has the
potential to lead to an unsafe condition
(creation of dendrites that could result
in internal short circuit during the
recharging cycle).
3. Flammability of Cell Components:
Unlike Ni-Cd and lead-acid batteries,
some types of rechargeable lithium
batteries use liquid electrolytes that are
flammable. The electrolyte can serve as
a source of fuel for an external fire, if
there is a breach of the battery
container.
4. Cell Internal Defects: The
rechargeable lithium batteries and
rechargeable battery systems have a
history of undetected cell internal
defects. These defects may or may not
be detected during normal operational
evaluation, test, and validation. This
may lead to an unsafe condition during
in-service operation.
5. Extreme Temperatures: Exposure to
an extreme temperature environment
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has the potential to create major
hazards. Care must be taken to ensure
that the lithium battery remains within
the manufacturer’s recommended
specification.
Applicability
As discussed above, these special
conditions are applicable to the SF50
airplane. Should Cirrus apply at a later
date for a change to the type certificate
to include another model incorporating
the same novel or unusual design
feature, the FAA would apply these
special conditions to that model as well.
Conclusion
This action affects only certain novel
or unusual design features on the SF50
airplane. It is not a rule of general
applicability and affects only the
applicant who applied to the FAA for
approval of these features on the
airplane.
The substance of these special
conditions has been subjected to the
notice and comment period in several
prior instances and has been derived
without substantive change from those
previously issued. It is unlikely that
prior public comment would result in a
significant change from the subject
contained herein. Therefore, notice and
opportunity for prior public comment
hereon are unnecessary and the FAA
finds good cause, in accordance with 5
U.S.C. 553(b)(3)(B) and 553(d)(3), for
making these special conditions
effective upon issuance. The FAA is
requesting comments to allow interested
persons to submit views that may not
have been submitted in response to the
prior opportunities for comment
described above.
List of Subjects in 14 CFR Part 23
Aircraft, Aviation safety, Signs and
symbols.
Citation
The authority citation for these
special conditions is as follows:
Authority: 49 U.S.C. 106(f), 106(g), 40113,
44701–44702, 44704; Pub. L. 113–53, 127
Stat 584 (49 U.S.C. 44704) note; 14 CFR 21.16
and 21.101; and 14 CFR 11.38 and 11.19.
The Special Conditions
Accordingly, pursuant to the
authority delegated to me by the
Administrator, the following special
conditions are issued as part of the type
certification basis for the Cirrus Design
Corporation Model SF50 airplane.
1. Installation of Lithium Battery
In lieu of the requirements in
§ 23.1353 (a), (b), (c), (d), and (e),
amendment 23–62, rechargeable lithium
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38013
battery installations on the Cirrus Model
SF50 must be designed and installed as
follows:
(1) Maintain safe cell temperatures
and pressures during—
i. Normal operations;
ii. Any probable failure conditions of
charging or discharging or battery
monitoring system;
iii. Any failure of the charging or
battery monitoring system shown to not
be extremely remote.
(2) Prevent explosion or fire in the
event of a failure under (1)(ii) and
(1)(iii) above.
(3) Prevent the occurrence of selfsustaining, uncontrolled increases in
temperature or pressure.
(4) Not emit explosive or toxic gases
in hazardous quantities within the
airplane either in normal operation or as
a result of any failure.
(5) Comply with the requirements of
§ 23.863(a) through (d) at amendment
23–62.
(6) Escaped corrosive fluids or gases
shall not damage surrounding structure
or any adjacent systems, equipment,
electrical wiring, or the airplane in such
a way as to cause a major or more severe
failure condition, in accordance with
§ 23.1309(c) at amendment 23–62—or
commensurate § 23.1309 paragraphs of
older amendment—and applicable
regulatory guidance.
(7) The maximum amount of heat
resulting from a short circuit of the
battery or internal cell, or any other
failure, shall not have any hazardous
effect on structure or essential systems.
(8) Rechargeable lithium battery
installations must have a system to
automatically control the charging rate
of the battery to prevent battery
overheating and overcharging, and
either—
i. A battery temperature sensing and
over-temperature warning system with a
means for automatically disconnecting
the battery from its charging source in
the event of an over-temperature
condition; or
ii. A battery failure sensing and
warning system with a means for
automatically disconnecting the battery
from its charging source in the event of
battery failure.
(9) Any rechargeable lithium battery
installation, the function of which is
required for safe operation of the
aircraft, must incorporate a monitoring
and warning feature that will provide an
indication to the appropriate flight
crewmembers whenever the state of
charge of the batteries has fallen below
levels considered acceptable for
dispatch of the aircraft.
Note 1 to paragraph (9): Reference
§ 23.1353(h) for dispatch consideration.
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Federal Register / Vol. 83, No. 150 / Friday, August 3, 2018 / Rules and Regulations
(10) The Instructions for Continued
Airworthiness (ICA) required by
§ 23.1529 must contain maintenance
requirements to ensure that the battery
has been sufficiently charged at
appropriate intervals specified by the
battery manufacturer and the equipment
manufacturer that contain the
rechargeable lithium battery or
rechargeable lithium battery system.
The lithium rechargeable batteries and
lithium rechargeable battery systems
must not degrade below specified
ampere-hour levels sufficient to power
the aircraft system. The ICA must also
contain procedures for the maintenance
of replacement batteries to prevent the
installation of batteries that have
degraded charge retention ability or
other damage due to prolonged storage
at a low state of charge. Replacement
batteries must be of the same
manufacturer and part number as
approved by the FAA.
Note 2 to paragraph (10): Maintenance
requirements include procedures that check
battery capacity, charge degradation at
manufacturers recommended inspection
intervals, and replace batteries at
manufacturer’s recommended replacement
schedule/time to prevent age-related
degradation.
Note 3 to paragraph (10): The term
‘‘sufficiently charged’’ means that the battery
must retain enough charge, expressed in
ampere-hours, to ensure that the battery cells
will not be damaged. A battery cell may be
damaged by low charge (i.e., below a certain
level), resulting in a reduction in the ability
to charge and retain a full charge. This
reduction would be greater than the
reduction that may result from normal
operational degradation.
Note 4 to paragraph (10): Replacement
battery in spares storage may be subject to
prolonged storage at a low state of charge.
Issued in Kansas City, Missouri, on July 25,
2018.
Pat Mullen,
Manager, Small Airplane Standards Branch,
Aircraft Certification Service.
[FR Doc. 2018–16609 Filed 8–2–18; 8:45 am]
BILLING CODE 4910–13–P
DEPARTMENT OF TRANSPORTATION
Federal Aviation Administration
14 CFR Part 39
[Docket No. FAA–2018–0720; Product
Identifier 2017–SW–012–AD; Amendment
39–19348; AD 2018–16–08]
RIN 2120–AA64
Airworthiness Directives; Leonardo
S.p.A. Helicopters (Type Certificate
Previously Held By Finmeccanica
S.p.A., AgustaWestland S.p.A)
Federal Aviation
Administration (FAA), Department of
Transportation (DOT).
ACTION: Final rule; request for
comments.
AGENCY:
We are adopting a new
airworthiness directive (AD) for
Leonardo S.p.A. (Leonardo) Model
A109E, A109S, and AW109SP
helicopters with an oil cooler fan
assembly (fan assembly) installed. This
AD requires inspecting each oil cooler
system pulley assembly (pulley
assembly) bearing and replacing each
fan assembly. This AD is prompted by
reports of degraded pulley assembly
bearings. The actions of this AD are
intended to correct an unsafe condition
on these products.
DATES: This AD becomes effective
August 20, 2018.
We must receive comments on this
AD by October 2, 2018.
ADDRESSES: You may send comments by
any of the following methods:
• Federal eRulemaking Docket: Go to
https://www.regulations.gov. Follow the
online instructions for sending your
comments electronically.
• Fax: 202–493–2251.
• Mail: Send comments to the U.S.
Department of Transportation, Docket
Operations, M–30, West Building
Ground Floor, Room W12–140, 1200
New Jersey Avenue SE, Washington, DC
20590–0001.
• Hand Delivery: Deliver to the
‘‘Mail’’ address between 9 a.m. and
5 p.m., Monday through Friday, except
Federal holidays.
SUMMARY:
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Examining the AD Docket
You may examine the AD docket on
the internet at https://
www.regulations.gov by searching for
and locating Docket No. FAA–2018–
0720; or in person at Docket Operations
between 9 a.m. and 5 p.m., Monday
through Friday, except Federal holidays.
The AD docket contains this AD, the
European Aviation Safety Agency
(EASA) AD, the economic evaluation,
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any comments received, and other
information. The street address for
Docket Operations (telephone 800- 647–
5527) is in the ADDRESSES section.
Comments will be available in the AD
docket shortly after receipt.
For service information identified in
this final rule, contact Leonardo S.p.A.
Helicopters, Matteo Ragazzi, Head of
Airworthiness, Viale G.Agusta 520,
21017 C.Costa di Samarate (Va) Italy;
telephone +39–0331–711756; fax +39–
0331–229046; or at https://
www.leonardocompany.com/-/bulletins.
You may review the referenced service
information at the FAA, Office of the
Regional Counsel, Southwest Region,
10101 Hillwood Pkwy, Room 6N–321,
Fort Worth, TX 76177.
FOR FURTHER INFORMATION CONTACT: Eric
Haight, Aviation Safety Engineer,
Regulations and Policy Section,
Rotorcraft Standards Branch, FAA,
10101 Hillwood Pkwy., Fort Worth, TX
76177; telephone (817) 222 5110; email
eric.haight@faa.gov.
SUPPLEMENTARY INFORMATION:
Comments Invited
This AD is a final rule that involves
requirements affecting flight safety, and
we did not provide you with notice and
an opportunity to provide your
comments prior to it becoming effective.
However, we invite you to participate in
this rulemaking by submitting written
comments, data, or views. We also
invite comments relating to the
economic, environmental, energy, or
federalism impacts that resulted from
adopting this AD. The most helpful
comments reference a specific portion of
the AD, explain the reason for any
recommended change, and include
supporting data. To ensure the docket
does not contain duplicate comments,
commenters should send only one copy
of written comments, or if comments are
filed electronically, commenters should
submit them only one time. We will file
in the docket all comments that we
receive, as well as a report summarizing
each substantive public contact with
FAA personnel concerning this
rulemaking during the comment period.
We will consider all the comments we
receive and may conduct additional
rulemaking based on those comments.
Discussion
EASA, which is the Technical Agent
for the Member States of the European
Union, has issued EASA Emergency AD
No. 2017–0046–E, dated March 10,
2017, to correct an unsafe condition for
Leonardo (previously Finmeccanica
S.p.A, AgustaWestland S.p.A.) Model
A109E, A109LUH, A109S, and
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[Federal Register Volume 83, Number 150 (Friday, August 3, 2018)]
[Rules and Regulations]
[Pages 38011-38014]
From the Federal Register Online via the Government Publishing Office [www.gpo.gov]
[FR Doc No: 2018-16609]
========================================================================
Rules and Regulations
Federal Register
________________________________________________________________________
This section of the FEDERAL REGISTER contains regulatory documents
having general applicability and legal effect, most of which are keyed
to and codified in the Code of Federal Regulations, which is published
under 50 titles pursuant to 44 U.S.C. 1510.
The Code of Federal Regulations is sold by the Superintendent of Documents.
========================================================================
Federal Register / Vol. 83, No. 150 / Friday, August 3, 2018 / Rules
and Regulations
[[Page 38011]]
DEPARTMENT OF TRANSPORTATION
Federal Aviation Administration
14 CFR Part 23
[Docket No. FAA-2018-0697; Special Conditions No. 23-289-SC]
Special Conditions: Cirrus Design Corporation; Model SF50
Airplane; Installation of Rechargeable Lithium Batteries
AGENCY: Federal Aviation Administration (FAA), DOT.
ACTION: Final special conditions; request for comments.
-----------------------------------------------------------------------
SUMMARY: These special conditions are issued for the Cirrus Design
Corporation Model SF50 airplane. This airplane will have a novel or
unusual design feature associated with the installation of a
rechargeable lithium battery. The applicable airworthiness regulations
do not contain adequate or appropriate safety standards for this design
feature. These special conditions contain the additional safety
standards the Administrator considers necessary to establish a level of
safety equivalent to that established by the existing airworthiness
standards.
DATES: The effective date of these special conditions is August 3,
2018.
We must receive your comments by September 17, 2018.
ADDRESSES: Send comments identified by docket number FAA-2018-0697
using any of the following methods:
Federal eRegulations Portal: Go to https://www.regulations.gov and follow the online instructions for sending your
comments electronically.
Mail: Send comments to Docket Operations, M-30, U.S.
Department of Transportation (DOT), 1200 New Jersey Avenue SE, Room
W12-140, West Building Ground Floor, Washington, DC 20590-0001.
Hand Delivery of Courier: Take comments to Docket
Operations in Room W12-140 of the West Building Ground Floor at 1200
New Jersey Avenue SE, Washington, DC, between 9 a.m. and 5 p.m., Monday
through Friday, except Federal holidays.
Fax: Fax comments to Docket Operations at 202-493-2251.
Privacy: The FAA will post all comments it receives, without
change, to https://regulations.gov, including any personal information
the commenter provides. Using the search function of the docket
website, anyone can find and read the electronic form of all comments
received into any FAA docket, including the name of the individual
sending the comment (or signing the comment for an association,
business, labor union, etc.). DOT's complete Privacy Act Statement can
be found in the Federal Register published on April 11, 2000 (65 FR
19477-19478), as well as at https://DocketsInfo.dot.gov.
Docket: Background documents or comments received may be read at
https://www.regulations.gov at any time. Follow the online instructions
for accessing the docket or go to the Docket Operations in Room W12-140
of the West Building Ground Floor at 1200 New Jersey Avenue SE.,
Washington, DC, between 9 a.m. and 5 p.m., Monday through Friday,
except Federal holidays.
FOR FURTHER INFORMATION CONTACT: James Brady, Federal Aviation
Administration, Aircraft Certification Service, Small Airplane
Directorate, AIR-691, 901 Locust, Room 301, Kansas City, MO; telephone
(816) 329-4132; facsimile (816) 329-4090.
SUPPLEMENTARY INFORMATION: The FAA has determined that notice and
opportunity for prior public comment are unnecessary because the
substance of these special conditions has been subjected to the public
comment process in several prior instances with no substantive comments
received. It is unlikely that prior public comment would result in a
significant change from the substance contained herein. The FAA
therefore finds that good cause exists for making these special
conditions effective upon issuance. The FAA is requesting comments to
allow interested persons to submit views that may not have been
submitted in response to the prior opportunities for comment.
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Special conditions No. Company/airplane model
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23-15-01-SC \1\........................ Kestrel Aircraft Company/Model K-350.
23-09-02-SC \2\........................ Cessna Aircraft Company/Model 525C (CJ4).
23-08-05-SC \3\........................ Spectrum Aeronautical, LLC/Model 40.
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Comments Invited
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\1\ https://rgl.faa.gov/Regulatory_and_Guidance_Library/rgSC.nsf/0/39B156C006EB842E86257EF3004BB13C?OpenDocument&Highlight=installation%20of%20rechargeable%20lithium%20battery.
\2\ https://rgl.faa.gov/Regulatory_and_Guidance_Library/rgSC.nsf/0/902232309C19F0D4862575CB0045AC0D?OpenDocument&Highlight=installation%20of%20rechargeable%20lithium%20battery.
\3\ https://rgl.faa.gov/Regulatory_and_Guidance_Library/rgSC.nsf/0/28E630294DCC27B986257513005968A3?OpenDocument&Highlight=installation%20of%20rechargeable%20lithium%20battery.
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We invite interested people to take part in this rulemaking by
sending written comments, data, or views. The most helpful comments
reference a specific portion of the special conditions, explain the
reason for any recommended change, and include supporting data. We ask
that you send us two copies of written comments.
We will consider all comments we receive on or before the closing
date for comments. We will consider comments filed late if it is
possible to do so without incurring expense or delay. We may change
these special conditions based on the comments we receive.
Background
On October 19, 2017, Cirrus Design Corporation (Cirrus) applied for
a change to Type Certificate No. A00018CH for installation of
rechargeable lithium batteries and
[[Page 38012]]
battery systems in the Model SF50. The SF50 is a normal category
single-engine-jet airplane powered by a Williams International Model
FJ33-5A turbofan engine capable of carrying eight occupants including
one pilot, with a maximum takeoff weight of 6,000 pounds and a maximum
operating altitude 28,000 feet.
The current regulatory requirements for part 23 airplanes do not
contain adequate requirements for use of rechargeable lithium batteries
in airborne applications. This type of battery possesses certain
failure and operational characteristics with maintenance requirements
that differ significantly from that of the nickel-cadmium (Ni-Cd) and
lead-acid rechargeable batteries currently approved in other normal,
utility, acrobatic, and commuter category airplanes. Therefore, the FAA
is applying this special condition to address--
All characteristics of the rechargeable lithium batteries
and their installation that could affect safe operation of the modified
SF50 airplanes; and
Appropriate Instructions for Continued Airworthiness (ICA)
that include maintenance requirements to ensure the availability of
electrical power from the batteries when needed.
Type Certification Basis
Under the provisions of Sec. 21.101, Cirrus must show that the
SF50 airplane, as changed, continues to meet the applicable provisions
of the regulations incorporated by reference in Type Certificate Data
Sheet (TCDS) No. A00018CH \4\ or the applicable regulations in effect
on the date of application for the change. The regulations incorporated
by reference in the type certificate are commonly referred to as the
``original type certification basis.'' The regulations incorporated by
reference in TCDS No. A00018CH are as follows:
Title 14 Code of Federal Regulations
14 CFR part 23, effective February 1, 1965, as amended by
amendments 23-1 through 23-62.
14 CFR part 34, effective September 10, 1990, as amended by
amendments 34-1 through 34-5A.
14 CFR part 36, effective December 1, 1969, as amended by
amendments 36-1 through 36-28.
Special Conditions
23-261-SC, issued September 4, 2013, Inflatable Three-Point
Restraint Safety Belt with an Integrated Airbag Device.
23-267-SC, issued September 14, 2015, Full Authority Digital Engine
Control System.
23-272-SC, issued December 2, 2015, Auto Throttle.
23-275-SC, issued July 6, 2016, Whole Airplane Parachute Recovery
System.
Equivalent Level of Safety (ELOS) Findings
------------------------------------------------------------------------
ELOS No., date and subject Regulation requiring an ELOS
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ACE-14-06, dated April 10, 2014: Sec. Sec. 23.1559, 23.1567.
Electronic Placards.
ACE-15-04, dated October 17, 2016: Sec. 23.729(f).
Landing Gear Warning Horn.
ACE-15-14, dated June 25, 2015: Cockpit Sec. 23.781(b).
Control Knob Shape.
TC6444CH-A-F-2, dated July 12, 2016: Sec. 23.221.
Spin Requirements.
TC06444CH-A-F-5, dated July 15, 2016: Sec. Sec. 23.45, 23.51,
Amendment 62 Corrections. 23.63, 23.67, 23.73, 23.77,
23.161, 23.181, 23.221,
23.251, 23.253, 23.571,
23.785, 23.831, 23.1195,
23.1197, 23.1199, 23.1201,
23.1527, 23.1545, 23.1583.OW>
TC6444CH-A-S-11, dated June 23, 2016: Sec. 23.1353(h).
Storage Battery Design and
Installation.
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Exemptions
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\4\ https://rgl.faa.gov/Regulatory_and_Guidance_Library/
rgMakeModel.nsf/0/4ec2ccf1759afb61862581860056ef39/$FILE/
A00018CH_Rev_3.pdf.
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Exemption No. 9948, dated October 23, 2009, Sec. Sec. 23.562(b)
and 23.785(a), Installation of seats limited to occupants weighing 90
pounds or less.
Exemption No. 11092, dated October 23, 2014, Sec. 23.177(b), Use
of electric roll trim for static lateral stability.
Exemption No. 16970, dated June 23, 2016, Sec. 23.1419(a), 61-knot
stall speed with critical ice accretions.
If the Administrator finds that the applicable airworthiness
regulations (i.e., 14 CFR part 23) do not contain adequate or
appropriate safety standards for the SF50 airplane because of a novel
or unusual design feature, special conditions are prescribed under the
provisions of Sec. 21.16.
In addition to the applicable airworthiness regulations and special
conditions, the SF50 must comply with the fuel vent and exhaust
emission requirements of 14 CFR part 34 and the noise certification
requirements of 14 CFR part 36.
The FAA issues special conditions, as defined in Sec. 11.19, under
Sec. 11.38 and they become part of the type certification basis under
Sec. 21.101.
Special conditions are initially applicable to the models for which
they are issued. Should the type certificate for that model be amended
later to include any other model that incorporates the same novel or
unusual design feature, or should any other model already included on
the same type certificate be modified to incorporate the same novel or
unusual design feature, the FAA would apply these special conditions to
the other model(s).
Novel or Unusual Design Features
The Cirrus SF50 airplane will incorporate the following novel or
unusual design features: The installation of a rechargeable lithium
battery as a main or engine start airplane battery.
Discussion
The applicable regulations governing the installation of batteries
in general aviation airplanes were derived from Civil Air Regulations
(CAR) 3 as part of the recodification that established 14 CFR part 23.
The battery requirements identified in Sec. 23.1353 were a rewording
of the CAR requirements. Additional rulemaking activities--resulting
from increased incidents of Ni-Cd battery fire or failures--
incorporated Sec. 23.1353(f) and (g), amendments 23-20 and 23-21,
respectively. The FAA did not envision the introduction of lithium
battery installations at the time these regulations were published.
The proposed use of rechargeable lithium batteries prompted the FAA
to review the adequacy of these existing regulations. We determined the
existing regulations do not adequately address the safety of lithium
battery installations.
[[Page 38013]]
Current experience with rechargeable lithium batteries in
commercial or general aviation is limited. However, other users of this
technology--ranging from personal computers, to wireless telephone
manufacturers, to the electric vehicle industry--have noted safety
problems with rechargeable lithium batteries. These problems, as
described in the following paragraphs, include overcharging, over-
discharging, flammability of cell components, cell internal defects,
and hazards resulting from exposure to extreme temperatures.
1. Overcharging: In general, rechargeable lithium batteries are
significantly more susceptible than their Ni-Cd or lead-acid
counterparts to thermal runway, which is an internal failure that can
result in self-sustaining increases in temperature and pressure. This
is especially true for overcharging, which causes heating and
destabilization of the components of the cell, leading to the formation
(by plating) of highly unstable metallic lithium. The metallic lithium
can ignite, resulting in a self-sustaining fire or explosion. Finally,
the severity of thermal runaway due to overcharging increases with
increasing battery capacity due to the higher amount of electrolyte in
large batteries.
2. Over-discharging: Discharge of some types of rechargeable
lithium battery cells beyond the manufacturer's recommended
specification can cause corrosion of the electrodes of the cell,
resulting in loss of battery capacity that cannot be reversed by
recharging. This loss of capacity may not be detected by the simple
voltage measurements commonly available to flight crews as a means of
checking battery status--a problem shared with Ni-Cd batteries. In
addition, over-discharging has the potential to lead to an unsafe
condition (creation of dendrites that could result in internal short
circuit during the recharging cycle).
3. Flammability of Cell Components: Unlike Ni-Cd and lead-acid
batteries, some types of rechargeable lithium batteries use liquid
electrolytes that are flammable. The electrolyte can serve as a source
of fuel for an external fire, if there is a breach of the battery
container.
4. Cell Internal Defects: The rechargeable lithium batteries and
rechargeable battery systems have a history of undetected cell internal
defects. These defects may or may not be detected during normal
operational evaluation, test, and validation. This may lead to an
unsafe condition during in-service operation.
5. Extreme Temperatures: Exposure to an extreme temperature
environment has the potential to create major hazards. Care must be
taken to ensure that the lithium battery remains within the
manufacturer's recommended specification.
Applicability
As discussed above, these special conditions are applicable to the
SF50 airplane. Should Cirrus apply at a later date for a change to the
type certificate to include another model incorporating the same novel
or unusual design feature, the FAA would apply these special conditions
to that model as well.
Conclusion
This action affects only certain novel or unusual design features
on the SF50 airplane. It is not a rule of general applicability and
affects only the applicant who applied to the FAA for approval of these
features on the airplane.
The substance of these special conditions has been subjected to the
notice and comment period in several prior instances and has been
derived without substantive change from those previously issued. It is
unlikely that prior public comment would result in a significant change
from the subject contained herein. Therefore, notice and opportunity
for prior public comment hereon are unnecessary and the FAA finds good
cause, in accordance with 5 U.S.C. 553(b)(3)(B) and 553(d)(3), for
making these special conditions effective upon issuance. The FAA is
requesting comments to allow interested persons to submit views that
may not have been submitted in response to the prior opportunities for
comment described above.
List of Subjects in 14 CFR Part 23
Aircraft, Aviation safety, Signs and symbols.
Citation
The authority citation for these special conditions is as follows:
Authority: 49 U.S.C. 106(f), 106(g), 40113, 44701-44702, 44704;
Pub. L. 113-53, 127 Stat 584 (49 U.S.C. 44704) note; 14 CFR 21.16
and 21.101; and 14 CFR 11.38 and 11.19.
The Special Conditions
Accordingly, pursuant to the authority delegated to me by the
Administrator, the following special conditions are issued as part of
the type certification basis for the Cirrus Design Corporation Model
SF50 airplane.
1. Installation of Lithium Battery
In lieu of the requirements in Sec. 23.1353 (a), (b), (c), (d),
and (e), amendment 23-62, rechargeable lithium battery installations on
the Cirrus Model SF50 must be designed and installed as follows:
(1) Maintain safe cell temperatures and pressures during--
i. Normal operations;
ii. Any probable failure conditions of charging or discharging or
battery monitoring system;
iii. Any failure of the charging or battery monitoring system shown
to not be extremely remote.
(2) Prevent explosion or fire in the event of a failure under
(1)(ii) and (1)(iii) above.
(3) Prevent the occurrence of self-sustaining, uncontrolled
increases in temperature or pressure.
(4) Not emit explosive or toxic gases in hazardous quantities
within the airplane either in normal operation or as a result of any
failure.
(5) Comply with the requirements of Sec. 23.863(a) through (d) at
amendment 23-62.
(6) Escaped corrosive fluids or gases shall not damage surrounding
structure or any adjacent systems, equipment, electrical wiring, or the
airplane in such a way as to cause a major or more severe failure
condition, in accordance with Sec. 23.1309(c) at amendment 23-62--or
commensurate Sec. 23.1309 paragraphs of older amendment--and
applicable regulatory guidance.
(7) The maximum amount of heat resulting from a short circuit of
the battery or internal cell, or any other failure, shall not have any
hazardous effect on structure or essential systems.
(8) Rechargeable lithium battery installations must have a system
to automatically control the charging rate of the battery to prevent
battery overheating and overcharging, and either--
i. A battery temperature sensing and over-temperature warning
system with a means for automatically disconnecting the battery from
its charging source in the event of an over-temperature condition; or
ii. A battery failure sensing and warning system with a means for
automatically disconnecting the battery from its charging source in the
event of battery failure.
(9) Any rechargeable lithium battery installation, the function of
which is required for safe operation of the aircraft, must incorporate
a monitoring and warning feature that will provide an indication to the
appropriate flight crewmembers whenever the state of charge of the
batteries has fallen below levels considered acceptable for dispatch of
the aircraft.
Note 1 to paragraph (9): Reference Sec. 23.1353(h) for
dispatch consideration.
[[Page 38014]]
(10) The Instructions for Continued Airworthiness (ICA) required by
Sec. 23.1529 must contain maintenance requirements to ensure that the
battery has been sufficiently charged at appropriate intervals
specified by the battery manufacturer and the equipment manufacturer
that contain the rechargeable lithium battery or rechargeable lithium
battery system. The lithium rechargeable batteries and lithium
rechargeable battery systems must not degrade below specified ampere-
hour levels sufficient to power the aircraft system. The ICA must also
contain procedures for the maintenance of replacement batteries to
prevent the installation of batteries that have degraded charge
retention ability or other damage due to prolonged storage at a low
state of charge. Replacement batteries must be of the same manufacturer
and part number as approved by the FAA.
Note 2 to paragraph (10): Maintenance requirements include
procedures that check battery capacity, charge degradation at
manufacturers recommended inspection intervals, and replace
batteries at manufacturer's recommended replacement schedule/time to
prevent age-related degradation.
Note 3 to paragraph (10): The term ``sufficiently charged''
means that the battery must retain enough charge, expressed in
ampere-hours, to ensure that the battery cells will not be damaged.
A battery cell may be damaged by low charge (i.e., below a certain
level), resulting in a reduction in the ability to charge and retain
a full charge. This reduction would be greater than the reduction
that may result from normal operational degradation.
Note 4 to paragraph (10): Replacement battery in spares storage
may be subject to prolonged storage at a low state of charge.
Issued in Kansas City, Missouri, on July 25, 2018.
Pat Mullen,
Manager, Small Airplane Standards Branch, Aircraft Certification
Service.
[FR Doc. 2018-16609 Filed 8-2-18; 8:45 am]
BILLING CODE 4910-13-P