Energy Conservation Program: Test Procedure for Dedicated-Purpose Pool Pumps, 64579-64654 [2016-21310]
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Vol. 81
Tuesday,
No. 182
September 20, 2016
Part II
Department of Energy
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10 CFR Parts 429 and 431
Energy Conservation Program: Test Procedure for Dedicated-Purpose Pool
Pumps; Proposed Rule
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Federal Register / Vol. 81, No. 182 / Tuesday, September 20, 2016 / Proposed Rules
DEPARTMENT OF ENERGY
10 CFR Parts 429 and 431
[Docket Number EERE–2016–BT–TP–0002]
RIN 1904–AD66
Energy Conservation Program: Test
Procedure for Dedicated-Purpose Pool
Pumps
Office of Energy Efficiency and
Renewable Energy, Department of
Energy.
ACTION: Notice of proposed rulemaking
and announcement of public meeting.
AGENCY:
The U.S. Department of
Energy (DOE) proposes to establish new
definitions, a new test procedure for
dedicated-purpose pool pumps, new
sampling and rating requirements, and
new enforcement provisions for such
equipment. Specifically, DOE proposes
a test procedure for measuring the
weighted energy factor (WEF) for certain
varieties of dedicated-purpose pool
pumps. The proposed test method
incorporates by reference certain
sections of the industry test standard
Hydraulic Institute (HI) 40.6–2014,
‘‘Methods for Rotodynamic Pump
Efficiency Testing.’’ The proposed
definitions, test procedures, certification
requirements, enforcement testing
procedures, and labeling provisions are
based on the recommendations of the
dedicated-purpose pool pump (DPPP)
Working Group, which was established
under the Appliance Standards
Rulemaking Federal Advisory
Committee (ASRAC).
DATES: DOE will hold a public meeting
on Monday, September 26, 2016 from
10:00 a.m. to 2:00 p.m., in Washington,
DC. The meeting will also be broadcast
as a webinar. See section V, ‘‘Public
Participation,’’ for webinar registration
information, participant instructions,
and information about the capabilities
available to webinar participants.
DOE will accept comments, data, and
information regarding this notice of
proposed rulemaking (NOPR) before and
after the public meeting, but no later
than November 21, 2016. See section V,
‘‘Public Participation,’’ for details.
ADDRESSES: The public meeting will be
held at the U.S. Department of Energy,
Forrestal Building, Room 4A–104, 1000
Independence Avenue SW.,
Washington, DC 20585. To attend,
please notify the Appliance and
Equipment Standards staff at (202) 586–
6636 or Appliance_Standards_Public_
Meetings@ee.doe.gov.
Any comments submitted must
identify the Test Procedure NOPR for
dedicated-purpose pool pumps, and
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SUMMARY:
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provide docket number EERE–2016–
BT–TP–0002 and/or regulatory
information number (RIN) number
1904–AD66. Comments may be
submitted using any of the following
methods:
(1) Federal eRulemaking Portal:
www.regulations.gov. Follow the
instructions for submitting comments.
(2) Email: DPPP2016TP0002@
ee.doe.gov. Include the docket number
and/or RIN in the subject line of the
message.
(3) Mail: Appliance and Equipment
Standards Program, U.S. Department of
Energy, Building Technologies Office,
Mailstop EE–5B, 1000 Independence
Avenue SW., Washington, DC 20585–
0121. If possible, please submit all items
on a compact disc (CD), in which case
it is not necessary to include printed
copies.
(4) Hand Delivery/Courier: Appliance
and Equipment Standards Program, U.S.
Department of Energy, Building
Technologies Office, 950 L’Enfant Plaza
SW., 6th Floor, Washington, DC 20024.
Telephone: (202) 586–6636. If possible,
please submit all items on a CD, in
which case it is not necessary to include
printed copies.
For detailed instructions on
submitting comments and additional
information on the rulemaking process,
see section V of this document (‘‘Public
Participation’’).
Docket: The docket, which includes
Federal Register notices, public meeting
attendee lists and transcripts,
comments, and other supporting
documents/materials, is available for
review at regulations.gov. All
documents in the docket are listed in
the regulations.gov index. However,
some documents listed in the index,
such as those containing information
that is exempt from public disclosure,
may not be publicly available.
A link to the docket Web page can be
found at: https://www1.eere.energy.gov/
buildings/appliance_standards/
standards.aspx?productid=67. This Web
page will contain a link to the docket for
this document on the regulations.gov
site. The regulations.gov Web page will
contain simple instructions on how to
access all documents, including public
comments, in the docket. See section V
for information on how to submit
comments through regulations.gov.
FOR FURTHER INFORMATION CONTACT: Ms.
Ashley Armstrong, U.S. Department of
Energy, Office of Energy Efficiency and
Renewable Energy, Building
Technologies Office, EE–5B, 1000
Independence Avenue SW.,
Washington, DC 20585–0121.
Telephone: (202) 586–6590. Email:
ashley.armstrong@ee.doe.gov.
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Johanna Jochum, U.S. Department of
Energy, Office of the General Counsel,
GC–33, 1000 Independence Avenue
SW., Washington, DC 20585–0121.
Telephone: (202) 287–6307. Email:
Johanna.Jochum@ee.doe.gov.
For further information on how to
submit a comment, review other public
comments and the docket, or participate
in the public meeting, contact the
Appliance and Equipment Standards
Program staff at (202) 586–6636 or by
email: Appliance_Standards_Public_
Meetings@ee.doe.gov.
SUPPLEMENTARY INFORMATION: DOE
proposes to update the incorporation by
reference or newly incorporate by
reference the following industry
standards into 10 CFR part 431:
(1) Hydraulic Institute (HI) 40.6–2014,
(‘‘HI 40.6–2014’’) ‘‘Methods for
Rotodynamic Pump Efficiency Testing,’’
except for section 40.6.4.1, ‘‘Vertically
suspended pumps’’; section 40.6.4.2,
‘‘Submersible pumps’’; section 40.6.5.3,
‘‘Test report’’; section 40.6.5.5.2, ‘‘Speed
of rotation during testing’’; section
40.6.6.1, ‘‘Translation of test results to
rated speed of rotation’’; Appendix A,
section A.7, ‘‘Testing at temperatures
exceeding 30 °C (86 °F)’’; and Appendix
B, ‘‘Reporting of test results
(normative)’’ copyright 2014.
Copies of HI 40.6–2014 can be
obtained from: the Hydraulic Institute at
6 Campus Drive, First Floor North,
Parsippany, NJ 07054–4406, (973) 267–
9700, or by visiting www.pumps.org.
(2) UL 1081, (‘‘ANSI/UL 1081–2014’’),
‘‘Standard for Swimming Pool Pumps,
Filters, and Chlorinators,’’ 6th Edition,
January 29, 2008, including revisions
through March 18, 2014.
Copies of American National
Standards Institute (ANSI)/UL 1081–
2014 can be obtained from: UL, 333
Pfingsten Road, Northbrook, IL 60062,
(847) 272–8800, or by visiting https://
ul.com.
(3) National Electrical Manufacturers
Association (NEMA) MG–1 2014,
‘‘Motors and Generators,’’ 2014, section
1.19, ‘‘Polyphase Motors’’; section
10.34, ‘‘Basis of Horsepower Rating’’;
section 10.62, ‘‘Horsepower, Speed, and
Voltage Ratings’’; 12.30, ‘‘Test
Methods’’; section 12.35, ‘‘Locked-Rotor
Current of 3-Phase 60-Hz Small and
Medium Squirrel-Cage Induction Motors
Rated at 230 Volts’’; section 12.37,
‘‘Torque Characteristics of Polyphase
Small Motors’’; 12.38, ‘‘Locked-Rotor
Torque of Single-Speed Polyphase
Squirrel-Cage Medium Motors with
Continuous Ratings’’; section 12.39,
‘‘Breakdown Torque of Single-speed
Polyphase Squirrel-Cage Medium
Motors with Continuous Ratings’’; and
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section 12.40, ‘‘Pull-Up Torque of
Single-Speed Polyphase Squirrel-Cage
Medium Motors with Continuous
Ratings.’’
Copies of NEMA MG–1–2014 can be
obtained from: NEMA, 1300 North 17th
Street, Suite 900, Rosslyn, VA 22209,
(703) 841–3200, or by visiting
www.nema.org.
(4) NSF International (NSF)/ANSI
Standard 50–2015, (‘‘NSF/ANSI 50–
2015’’), ‘‘Equipment for Swimming
Pools, Spas, hot Tubs and Other
Recreational Water Facilities,’’ approved
January 26, 2015, section C.3, ‘‘selfpriming capability,’’ of Annex C, ‘‘Test
methods for the evaluation of
centrifugal pumps.’’
Copies of NSF/ANSI 50–2015 can be
obtained from: NSF International, 789
N. Dixboro Road, Ann Arbor, MI 48105,
(743) 769–8010, or by visiting
www.nsf.org.
Also, this material is available for
inspection at U.S. Department of
Energy, Office of Energy Efficiency and
Renewable Energy, Building
Technologies Office, Sixth Floor, 950
L’Enfant Plaza, SW., Washington, DC
20024, (202) 586–6636, or go to
www1.eere.energy.gov/buildings/
appliance_standards/.
See section IV.N for additional
information on these standards.
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Table of Contents
I. Authority and Background
A. Authority
B. Background
II. Synopsis of the Notice of Proposed
Rulemaking
III. Discussion
A. Definitions
1. Existing Pump Definitions
2. Definition of Dedicated-Purpose Pool
Pump
3. Pool Filter Pumps
a. Definition of a Basket Strainer and
Filtration Accessories
b. Self-Priming and Non-Self-Priming Pool
Filter Pumps
c. Integral Cartridge-Filter and Integral
Sand-Filter Pool Pumps
4. Other Varieties of Dedicated-Purpose
Pool Pumps
a. Waterfall Pumps
b. Pressure Cleaner Booster Pumps
5. Storable and Rigid Electric Spa Pumps
6. Applicability of Test Procedure Based on
Pump Configuration
7. Definitions Related to DedicatedPurpose Pool Pump Speed
Configurations and Controls
8. Basic Model
B. Rating Metric
1. Review of Current DPPP Regulatory and
Voluntary Programs
2. Proposed Metric: Weighted Energy
Factor
C. Test Methods for Different DPPP
Categories and Configurations
1. Self-Priming and Non-Self-Priming Pool
Filter Pumps
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a. Single-speed Pool Filter Pumps
b. Two-Speed Pool Filter Pumps
c. Variable-Speed and Multi-Speed Pool
Filter Pumps
d. Weighting Factor for Various Load
Points
e. Applicability of Two-Speed, MultiSpeed, and Variable-Speed Pool Filter
Pump Test Methods
2. Waterfall Pumps
3. Pressure Cleaner Booster Pumps
4. Summary
D. Determination of Pump Performance
1. Incorporation by Reference of HI 40.6–
2014
2. Exceptions, Modifications and Additions
to HI 40.6–2014
a. Applicability and Clarification of Certain
Sections of HI 40.6–2014
b. Calculation of Hydraulic Horsepower
c. Data Collection and Determination of
Stabilization
d. Test Tolerances
e. Power Supply Characteristics
f. Measurement Equipment for Testing
g. Calculation and Rounding Modifications
and Additions
E. Additional Test Methods
1. Determination of DPPP Size
2. Determination of Self-Priming Capability
3. Determination of Maximum Head
F. Representations of Energy Use and
Energy Efficiency
G. Labeling Requirements
H. Replacement DPPP Motors
I. Certification and Enforcement Provisions
for Dedicated-Purpose Pool Pumps
1. Sampling Plan
2. Certification Requirements
3. Enforcement Provisions
IV. Procedural Issues and Regulatory Review
A. Review Under Executive Order 12866
B. Review Under the Regulatory Flexibility
Act
1. Burden of Conducting the Proposed DOE
DPPP Test Procedure
a. Estimated Equipment Costs for Testing
Dedicated-Purpose Pool Pumps
b. Labor Associated With Testing
Dedicated-Purpose Pool Pumps
c. Estimated Testing Cost per Manufacturer
2. Review of DPPP Manufacturers
3. Summary
C. Review Under the Paperwork Reduction
Act of 1995
D. Review Under the National
Environmental Policy Act of 1969
E. Review Under Executive Order 13132
F. Review Under Executive Order 12988
G. Review Under the Unfunded Mandates
Reform Act of 1995
H. Review Under the Treasury and General
Government Appropriations Act, 1999
I. Review Under Executive Order 12630
J. Review Under Treasury and General
Government Appropriations Act, 2001
K. Review Under Executive Order 13211
L. Review Under Section 32 of the Federal
Energy Administration Act of 1974
M. Congressional Notification
N. Materials Incorporated by Reference
V. Public Participation
A. Attendance at Public Meeting
B. Procedure for Submitting Prepared
General Statements for Distribution
C. Conduct of Public Meeting
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D. Submission of Comments
E. Issues on Which DOE Seeks Comment
VI. Approval of the Office of the Secretary
I. Authority and Background
Pumps are included in the list of
‘‘covered equipment’’ for which the U.S.
Department of Energy (DOE) is
authorized to establish and amend
energy conservation standards (ECSs)
and test procedures (TPs). (42 U.S.C.
6311(1)(A)) Dedicated-purpose pool
pumps (DPPP), which are the subject of
this rulemaking, are a subset of pumps
and, thus, DOE is authorized to
establish test procedures and energy
conservation standards for them.
Recently, DOE published in the Federal
Register two final rules establishing
new energy conservation standards and
a test procedure for commercial and
industrial pumps. 81 FR 4368 (Jan. 26,
2016) and 81 FR 4086 (January 25,
2016), respectively. However,
dedicated-purpose pool pumps were
specifically excluded from those final
rules because, based on
recommendations of the industry and
DOE’s own analysis, DOE determined
that dedicated-purpose pool pumps
have a unique application and
equipment characteristics that merit a
separate analysis. As a result, there
currently are no Federal energy
conservation standards or a test
procedure for dedicated-purpose pool
pumps. The following sections discuss
DOE’s authority to establish a test
procedure for dedicated-purpose pool
pumps and relevant background
information regarding DOE’s
consideration of establishing Federal
regulations for this equipment.
A. Authority
The Energy Policy and Conservation
Act of 1975 (EPCA), Public Law 94–163,
as amended by Public Law 95–619, Title
IV, Sec. 441(a), established the Energy
Conservation Program for Certain
Industrial Equipment under Title III,
Part C (42 U.S.C. 6311–6317, as
codified).1 2 ‘‘Pumps’’ are listed as a type
of industrial equipment covered by
EPCA, although EPCA does not define
the term ‘‘pump.’’ (42 U.S.C. 6311(1)(A))
To address this issue, DOE defined
‘‘pump’’ in a test procedure final rule
(January 2016 general pumps TP final
rule) as equipment designed to move
liquids (which may include entrained
gases, free solids, and totally dissolved
solids) by physical or mechanical action
1 For editorial reasons, upon codification in the
U.S. Code, Part C was re-designated Part A–1.
2 All references to EPCA in this document refer
to the statute as amended through the Energy
Efficiency Improvement Act of 2015, Public Law
114–11 (April 30, 2015).
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and includes a bare pump and, if
included by the manufacturer at the
time of sale, mechanical equipment,
driver, and controls. 81 FR 4086 (Jan.
25, 2016). Dedicated-purpose pool
pumps, which are the subject of this
notice of proposed rulemaking (NOPR),
meet this definition of a pump and are
covered under the pump equipment
type. However, DOE has not yet
established a test procedure or
standards applicable to dedicatedpurpose pool pumps (section I.B).
Under EPCA, the energy conservation
program consists essentially of four
parts: (1) Testing, (2) labeling, (3)
Federal energy conservation standards,
and (4) certification and enforcement
procedures. The testing requirements
consist of test procedures that
manufacturers of covered equipment
must use as the basis for (1) certifying
to DOE that their equipment complies
with the applicable energy conservation
standards adopted under EPCA (42
U.S.C. 6295(s) and 6316(a)(1)), and (2)
making representations about the energy
consumption of that equipment. (42
U.S.C. 6314(d)) Similarly, DOE must use
these test procedures to determine
whether the equipment complies with
any relevant standards promulgated
under EPCA.
EPCA sets forth the criteria and
procedures DOE must follow when
prescribing or amending test procedures
for covered equipment. EPCA provides
that any test procedures prescribed or
amended under this section shall be
reasonably designed to produce test
results that measure energy efficiency,
energy use or estimated annual
operating cost of a covered equipment
during a representative average use
cycle or period of use, and shall not be
unduly burdensome to conduct. (42
U.S.C. 6314(a)(2))
In addition, before prescribing any
final test procedures, DOE must publish
proposed test procedures and offer the
public an opportunity to present oral
and written comments on them. (42
U.S.C. 6314(b)(1)–(2))
DOE is authorized to prescribe energy
conservation standards and
corresponding test procedures for
covered equipment such as dedicatedpurpose pool pumps. Although DOE is
currently evaluating whether to
establish energy conservation standards
for dedicated-purpose pool pumps
(Docket No. EERE–2015–BT–STD–
0008), DOE must first establish a test
procedure that measures the energy use,
energy efficiency, or estimated operating
costs of a given type of covered
equipment before establishing any new
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energy conservation standards for that
equipment. See, generally, 42 U.S.C.
6295(o) and 6316(a).
To fulfill these requirements, in this
NOPR, DOE proposes to establish a test
procedure for dedicated-purpose pool
pumps in advance of the finalization of
the ongoing ECS rulemaking for this
equipment. (See Docket No. EERE–
2015–BT–STD–0008.) The test
procedure proposed in this NOPR
includes the methods necessary to: (1)
Measure the performance of the covered
equipment, (2) use the measured results
to calculate the weighted energy factor
(WEF) to represent the energy
consumption of the dedicated-purpose
pool pump, inclusive of a motor and
any controls, and (3) determine the
minimum test sample (i.e., number of
units) and permitted range of
represented values. In this NOPR, DOE
also proposes to set the scope of those
dedicated-purpose pool pumps to which
the proposed test methods would apply.
If adopted, manufacturers would be
required to use the DPPP test procedure
and metric when making
representations regarding the WEF
(section III.B.2 for more information) of
covered equipment beginning 180 days
after the publication date of any DPPP
TP final rule establishing such
procedures. All representations of
energy factor (EF),3 overall (wire-towater) efficiency, driver power input,
nominal motor horsepower,4 total
horsepower, service factor, pump power
output (hydraulic horsepower), and true
power factor (PF) must be based on
testing in accordance with the new
DPPP test procedure beginning 180 days
after the publication date of a final rule
in the Federal Register. See 42 U.S.C.
6314(d). However, DOE notes that
certification of compliance with any
energy conservation standards for
dedicated-purpose pool pumps would
not be required until the compliance
date of any final rule establishing energy
conservation standards applicable to
3 Energy Factor (EF) is a metric that is common
in the DPPP industry and which describes the
quantity of water provided by a dedicated-purpose
pool pump over the input power required to pump
that amount of water in units of gallons per watthour (gal/Wh). EF is described in more detail in
section III.B and the relevant test methods for
determining EF are described in section III.C and
III.F.
4 In this NOPR, DOE proposes specific test
methods and metrics applicable to nominal motor
horsepower, total horsepower, service factor, and
hydraulic horsepower of dedicated-purpose pool
pumps. See section III.E.1 for a discussion of the
different horsepower metrics applicable to
dedicated-purpose pool pumps and the proposed
testing and labeling requirements applicable to
these metrics.
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this equipment. (See Docket No. EERE–
2015–BT–STD–0008.)
B. Background
Dedicated-purpose pool pumps are a
style of pump for which DOE has not
yet established a test procedure or
energy conservation standards.
Although DOE recently completed final
rules establishing energy conservation
standards (81 FR 4368 (Jan. 26, 2016);
January 2016 general pumps ECS final
rule) and a test procedure (81 FR 4086
((Jan. 25, 2016); January 2016 general
pumps TP final rule) for certain
categories and configurations of pumps,
DOE declined in those rules to establish
any requirements applicable to
dedicated-purpose pool pumps because
of their different equipment
characteristics and applications. 81 FR
4086, 4094 (Jan. 25, 2016). Specifically,
in the January 2016 general pumps TP
and ECS final rules, DOE established
relevant definitions, test procedures,
and energy conservation standards for
end suction close-coupled (ESCC); end
suction frame mounted/own bearings
(ESFM); in-line (IL); radially split,
multi-stage, vertical, in-line diffuser
casing (RSV); and submersible turbine
(ST) pumps with the following
characteristics:
• 25 gallons per minute (gpm) and
greater (at best efficiency point (BEP) at
full impeller diameter);
• 459 feet of head maximum (at BEP
at full impeller diameter and the
number of stages specified for testing);
• design temperature range from 14 to
248 °F;
• designed to operate with either (1)
a 2- or 4-pole induction motor, or (2) a
non-induction motor with a speed of
rotation operating range that includes
speeds of rotation between 2,880 and
4,320 revolutions per minute (rpm) and/
or 1,440 and 2,160 rpm, and in either
case, the driver and impeller must rotate
at the same speed;
• 6-inch or smaller bowl diameter for
ST pumps (HI VS0);
• a clean water pump; 5 and
5 In the January 2016 general pumps TP final rule,
DOE defined ‘‘clean water pump’’ as a pump that
is designed for use in pumping water with a
maximum non-absorbent free solid content of 0.016
pounds per cubic foot, and with a maximum
dissolved solid content of 3.1 pounds per cubic
foot, provided that the total gas content of the water
does not exceed the saturation volume, and
disregarding any additives necessary to prevent the
water from freezing at a minimum of 14 °F. 80 FR
4086, 4100 (Jan. 25, 2016).
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sradovich on DSK3GMQ082PROD with PROPOSALS2
• not a fire pump,6 a self-priming
pump,7 a prime-assist pump,8 a magnet
driven pump,9 a pump designed to be
used in a nuclear facility subject to 10
CFR part 50, ‘‘Domestic Licensing of
Production and Utilization Facilities’’;
or a pump meeting the design and
construction requirements set forth in
any relevant Military Specifications.10
The pumps for which standards and
a test procedure were established in the
January 2016 general pumps TP and
ECS final rules will be hereafter
collectively referred to as ‘‘general
pumps’’ in this DPPP TP NOPR.
The January 2016 general pumps TP
and ECS final rules were based on the
6 In the January 2016 general pumps TP final rule,
DOE defined ‘‘fire pump’’ as a pump that is
compliant with NFPA 20–2016, ‘‘Standard for the
Installation of Stationary Pumps for Fire
Protection,’’ and is either: (1) UL listed under ANSI/
UL 448–2013, ‘‘Standard for Safety Centrifugal
Stationary Pumps for Fire-Protection Service,’’ or
(2) FM Global (FM) approved under the January
2015 edition of FM Class Number 1319, ‘‘Approval
Standard for Centrifugal Fire Pumps (Horizontal,
End Suction Type).’’ 80 FR 4086, 4101 (Jan. 25,
2016).
7 In the January 2016 general pumps TP final rule,
DOE defined ‘‘self-priming pump’’ as a pump that
is (1) is designed to lift liquid that originates below
the centerline of the pump inlet; (2) contains at
least one internal recirculation passage; and (3)
requires a manual filling of the pump casing prior
to initial start-up, but is able to re-prime after the
initial start-up without the use of external vacuum
sources, manual filling, or a foot valve. 80 FR 4086,
4147 (Jan. 25, 2016). This NOPR proposes to modify
that definition. (See section III.A.3.b.)
8 In the January 2016 general pumps TP final rule,
DOE defined ‘‘prime-assist pump’’ as a pump that
(1) is designed to lift liquid that originates below
the centerline of the pump inlet; (2) requires no
manual intervention to prime or re-prime from a
dry-start condition; and (3) includes a device, such
as a vacuum pump or air compressor and venturi
eductor, to remove air from the suction line in order
to automatically perform the prime or re-prime
function at any point during the pump’s operating
cycle. 80 FR 4086, 4147 (Jan. 25, 2016).
9 In the January 2016 general pumps TP final rule,
DOE defined ‘‘magnet driven pump’’ as a pump in
which the bare pump is isolated from the motor via
a containment shell and torque is transmitted from
the motor to the bare pump via magnetic force. The
motor shaft is not physically coupled to the
impeller or impeller shaft. 80 FR 4086, 4147 (Jan.
25, 2016).
10 MIL–P–17639F, ‘‘Pumps, Centrifugal,
Miscellaneous Service, Naval Shipboard Use’’ (as
amended); MIL–P–17881D, ‘‘Pumps, Centrifugal,
Boiler Feed, (Multi-Stage)’’ (as amended); MIL–P–
17840C, ‘‘Pumps, Centrifugal, Close-Coupled, Navy
Standard (For Surface Ship Application)’’ (as
amended); MIL–P–18682D, ‘‘Pump, Centrifugal,
Main Condenser Circulating, Naval Shipboard’’ (as
amended); and MIL–P–18472G, ‘‘Pumps,
Centrifugal, Condensate, Feed Booster, Waste Heat
Boiler, And Distilling Plant’’ (as amended). Military
specifications and standards are available for
review at https://everyspec.com/MIL-SPECS.
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recommendations of the Commercial
and Industrial Pump (CIP) Working
Group established through the
Appliance Standards Rulemaking
Federal Advisory Committee (ASRAC)
to negotiate standards and a test
procedure for general pumps. (Docket
No. EERE–2013–BT–NOC–0039) 11 The
CIP Working Group concluded its
negotiations on June 19, 2014, with a
consensus vote to approve a term sheet
containing recommendations to DOE on
appropriate standard levels for general
pumps, as well as recommendations
addressing issues related to the metric
and test procedure for general pumps
(‘‘CIP Working Group
recommendations’’).12
In the CIP Working Group
recommendations, the Working Group
formally recommended DOE initiate a
separate rulemaking for dedicatedpurpose pool pumps. (Docket No.
EERE–2013–BT–NOC–0039, No. 92,
Recommendation #5A at p. 2) Therefore,
in the January 2016 general pumps TP
final rule, DOE explicitly excluded
dedicated-purpose pool pumps from the
categories of pumps to which the test
procedure and standards applied. 81 FR
4086, 4098–99 (Jan. 25, 2016). DOE also
refrained from adopting a definition for
dedicated-purpose pool pump and
stated that DOE would define the term
in the separate rule specifically
addressing such equipment. Id.
To begin the separate rulemaking for
dedicated-purpose pool pumps
referenced in the January 2016 general
pumps TP final rule (81 FR 4086, 4098–
99 (Jan. 25, 2016)) and recommended by
the CIP Working Group (Docket No.
EERE–2013–BT–NOC–0039, No. 92,
Recommendation #5A at p. 2), on May
8, 2015, DOE issued a Request for
Information (RFI), hereafter referred to
as the ‘‘May 2015 DPPP RFI.’’ The May
2015 DPPP RFI presented information
and requested public comment about
any definitions, metrics, test
procedures, equipment characteristics,
and typical applications relevant to
DPPP equipment. 80 FR 26475. In
response to the May 2015 DPPP RFI,
DOE received six written comments.
The commenters included the
11 Information on the ASRAC, the CIP Working
Group, and meeting dates is available at https://
energy.gov/eere/buildings/appliance-standardsand-rulemaking-federal-advisory-committee.
12 The term sheet containing the Working Group
recommendations is available in the CIP Working
Group’s docket. (Docket No. EERE–2013–BT–NOC–
0039, No. 92)
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64583
Association of Pool and Spa
Professionals (APSP); Pacific Gas and
Electric Company (PG&E), Southern
California Gas Company (SCG),
Southern California Edison (SCE), and
San Diego Gas and Electric Company
(SDG&E), collectively referred to herein
as the California Investor-Owned
Utilities (CA IOUs); the Hydraulic
Institute (HI); Ms. Newman; the
National Electrical Manufacturers
Association (NEMA); and River City
Pool and Spa (River City).
In response to the May 2015 DPPP
RFI, APSP, HI, and CA IOUs all
encouraged DOE to pursue a negotiated
rulemaking for dedicated-purpose pool
pumps. (Docket. No. EERE–2015–BT–
STD–0008, APSP, No. 10 at p. 2; HI, No.
8 at p. 2; CA IOUs, No. 11 at p. 2)
Consistent with feedback from these
interested parties, DOE began a process
through the ASRAC to discuss
conducting a negotiated rulemaking to
develop standards and a test procedure
for dedicated-purpose pool pumps as an
alternative to the traditional notice and
comment route that DOE had already
begun. (Docket No. EERE–2015–BT–
STD–0008) On August 25, 2015, DOE
published a notice of intent to establish
a negotiated rulemaking working group
for dedicated-purpose pool pumps (as
previously defined, the ‘‘DPPP Working
Group’’) to negotiate, if possible, Federal
standards for the energy efficiency of
dedicated-purpose pool pumps and to
announce the first public meeting. 80
FR 51483. The initial ASRAC charter
allowed for 3 months of working group
meetings to establish the scope, metric,
definitions, and test procedure for
dedicated-purpose pool pumps and
reserved any discussion of standards to
a later set of meetings once analysis had
been conducted based on the framework
established under the original charter.
(Docket No. EERE–2013–BT–NOC–0005,
No. 56 at p. 27) On October 15, 2015,
DOE published a notice of public open
meetings of the DPPP Working Group.
80 FR 61996. The members of the
Working Group were selected to ensure
a broad and balanced array of interested
parties and expertise, including
representatives from efficiency
advocacy organizations and
manufacturers. Additionally, one
member from ASRAC and one DOE
representative were part of the Working
Group. Table I.1 lists the 13 members of
the DPPP Working Group and their
affiliations.
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TABLE I.1—ASRAC DPPP WORKING GROUP MEMBERS AND AFFILIATIONS
Member
Affiliation
John Caskey .............................................
John Cymbalsky .......................................
Kristin Driskell ...........................................
Scott Durfee ..............................................
Jeff Farlow ................................................
Gary Fernstrom ........................................
Patrizio Fumagalli .....................................
Paul Lin .....................................................
Joanna Mauer ...........................................
Ray Mirza .................................................
Doug Philhower ........................................
Shajee Siddiqui .........................................
Meg Waltner .............................................
National Electrical Manufacturers Association (and ASRAC representative) ...........
U.S. Department of Energy .......................................................................................
California Energy Commission ..................................................................................
Nidec Motor Corporation ...........................................................................................
Pentair Aquatic Systems ...........................................................................................
California Investor-Owned Utilities (PG&E, SDG&E, SCG, and SCE) .....................
Bestway USA, Inc ......................................................................................................
Regal Beloit Corporation ...........................................................................................
Appliance Standards Awareness Project ..................................................................
Waterway ...................................................................................................................
Hayward Industries, Inc .............................................................................................
Zodiac Pool Systems, Inc ..........................................................................................
Natural Resources Defense Council .........................................................................
sradovich on DSK3GMQ082PROD with PROPOSALS2
The DPPP Working Group
commenced negotiations at an open
meeting on September 30 and October 1,
2015, and held three additional
meetings to discuss scope, metrics, and
the test procedure.13 The DPPP Working
Group concluded its negotiations on
December 8, 2015, with a consensus
vote to approve a term sheet containing
recommendations to DOE on scope,
metric, and the basis of the test
procedure (‘‘December 2015 DPPP
Working Group recommendations’’).14
The term sheet containing these
recommendations is available in the
DPPP Working Group docket. (Docket
No. EERE–2015–BT–STD–0008, No. 51)
ASRAC subsequently voted
unanimously to approve the December
2015 DPPP Working Group
recommendations during a January 20,
2016, meeting. (Docket No. EERE–2015–
BT–STD–0008, No. 0052)
The December 2015 DPPP Working
Group recommendations pertinent to
the test procedure and standard metric
are reflected in this NOPR. In addition
to referring to the December 2015 DPPP
Working Group recommendations, DOE
also refers to discussions from the DPPP
Working Group meetings regarding
potential actions that were not formally
approved. All references herein to
approved recommendations include a
citation to the December 2015 DPPP
Working Group recommendations and
are noted with the recommendation
number (e.g., Docket No. EERE–2015–
BT–STD–0008, No. #, Recommendation
#X at p. Y). References herein to
discussions or suggestions of the DPPP
13 Details of the negotiations sessions can be
found in the public meeting transcripts that are
posted to the docket for the Working Group
(www.regulations.gov/#!docketDetail;D=EERE-2015BT-STD-0008).
14 The ground rules of the DPPP Working Group
define consensus as no more than three negative
votes. (Docket No. EERE–2015–BT–0008–0016 at p.
3) Concurrence was assumed absent overt dissent,
evidenced by a negative vote. Abstention was not
construed as a negative vote.
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Working Group not found in the
December 2015 DPPP Working Group
recommendations include a citation to
meeting transcripts and the commenter,
if applicable (e.g., Docket No. EERE–
2015–BT–STD–0008, [Organization],
No. X at p. Y).
The DPPP Working Group also
requested more time to discuss potential
energy conservation standards for this
equipment. On January 20, 2016,
ASRAC met and recommended that the
DPPP Working Group continue its work
to develop and recommend potential
energy conservation standards for this
equipment. (Docket No. EERE–2013–
BT–NOC–0005, No. 71 at pp. 20–52)
Those meetings commenced on March
21, 2016, (81 FR 10152, 10153) and
concluded on June 23, 2016, with
approval of a second term sheet (June
2016 DPPP Working Group
recommendations) containing Working
Group recommendations related to
scope, definitions, energy conservation
standards—performance standards or
design requirements for various styles of
pumps, applicable test procedure, and
labeling for dedicated-purpose pool
pumps. (Docket No. EERE–2015–BT–
STD–0008, No. 82) The June 2016 DPPP
Working Group recommendations also
contained a non-binding
recommendation regarding industry
training for dedicated-purpose pool
pump trades. (Docket No. EERE–2015–
BT–STD–0008, No. 82, Non-Binding
Recommendation #1 at p. 5) The
proposed definitions, DPPP test
procedure, sampling provisions,
enforcement requirements, and labeling
requirements contained in this NOPR
reflect the suggestions of the DPPP
Working Group made during these
meetings, as well as the
recommendations contained in the both
the December 2015 and June 2016 DPPP
Working Group recommendations.
DOE notes that many of those who
submitted comments pertaining to the
2015 RFI later became members of the
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Abbreviation
NEMA
DOE
CEC
Nidec
Pentair
CA IOUs
Bestway
Regal
ASAP
Waterway
Hayward
Zodiac
NRDC
DPPP Working Group. As such, the
concerns of these commenters were
fully discussed as part of the meetings,
and the positions of these commenters
may have changed as a result of the
compromises inherent in a negotiation.
The proposals in this NOPR incorporate
and respond to several issues and
recommendations that were raised in
response to the 2015 RFI. However,
where an RFI commenter became a
member of the DPPP Working Group,
DOE does not separately address
comments made by that interested party
regarding issues that were later
discussed or negotiated in the DPPP
Working Group. As a result, no
comments are addressed twice. Table I.2
lists the RFI commenters as well as
whether they participated in the DPPP
Working Group.
TABLE I.2—LIST OF RFI COMMENTERS
Commenter
Association of Pool and Spa
Professionals.
California Investor-Owned Utilities.
Hydraulics Institute .....................
Ms. Newman ...............................
National Electrical Manufacturers
Association.
River City Pool and Spa .............
DPPP
working
group
member
No.
Yes.
No.
No.
Yes.
No.
II. Synopsis of the Notice of Proposed
Rulemaking
In this TP NOPR, DOE proposes to
amend subpart Y to 10 CFR part 431 to
include definitions and a test procedure
applicable to dedicated-purpose pool
pumps. However, DOE proposes to
establish a test procedure for only a
specific subset of dedicated-purpose
pool pumps. Specifically, this proposed
test procedure would apply only to selfpriming and non-self-priming pool filter
pumps, waterfall pumps, and pressure
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cleaner booster pumps. The proposed
test procedure would not apply to
integral cartridge-filter pool pumps,
integral sand-filter pool pumps, storable
electric spa pumps, or rigid electric spa
pumps. The proposed test procedure
would be applicable to those varieties of
pool pumps for which DOE is
considering performance-based
standards, as well as additional
categories of dedicated-purpose pool
pumps for which the DPPP Working
Group did not propose standards (see
section III.A.6 for more information on
the applicability of the proposed test
procedure to different DPPP varieties).
However, DOE notes that the scope of
any energy conservation standards
would be established in a separate ECS
rulemaking for dedicated-purpose pool
pumps. (Docket No. EERE–2015–BT–
STD–0008) Manufacturers of dedicatedpurpose pool pumps subject to this TP
and the related ECS rulemaking would
be required to use this DPPP test
procedure when certifying compliance
with any applicable standard and when
making representations about the
efficiency or energy use of their
equipment. (42 U.S.C. 6314(d))
In this NOPR, DOE proposes a new
metric, the weighted energy factor
(WEF), to characterize the energy
performance of dedicated-purpose pool
pumps within the scope of this test
procedure. WEF is determined as a
weighted average of water flow rate over
the input power to the dedicatedpurpose pool pump at different load
points, depending on the variety of
dedicated-purpose pool pump and the
number of operating speeds with which
it is distributed in commerce. The
proposed DPPP test procedure contains
the methods for determining WEF for
self-priming and non-self-priming pool
filter pumps, waterfall pumps, and
pressure cleaner booster pumps. In
addition, the proposed DPPP test
procedure contains a test method to
determine the self-priming capability of
pool filter pumps to effectively
differentiate self-priming and non-selfpriming pool filter pumps. Finally, the
proposed DPPP test procedure contains
optional methods for determining the
WEF for replacement DPPP motors.
DOE’s proposed test method includes
measurements of flow rate and input
power, both of which are required to
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calculate WEF, as well as other
quantities to effectively characterize the
rated DPPP performance (e.g., head,
hydraulic output power, rotating speed).
For consistent and uniform
measurement of these values, DOE
proposes to incorporate by reference the
test methods established in HI 40.6–
2014, ‘‘Methods for Rotodynamic Pump
Efficiency Testing,’’ with certain
exceptions. DOE reviewed the relevant
sections of HI 40.6–2014 and
determined that HI 40.6–2014, in
conjunction with the additional test
methods and calculations proposed in
this test procedure, would produce test
results that reflect the energy efficiency,
energy use, or estimated operating costs
of a dedicated-purpose pool pump
during a representative average use
cycle. (42 U.S.C. 6314(a)(2)) DOE also
reviewed the burdens associated with
conducting the proposed test procedure,
including HI 40.6–2014, and, based on
the results of such analysis, found that
the proposed test procedure would not
be unduly burdensome to conduct. (42
U.S.C. 6314(a)(2)) DOE’s analysis of the
burdens associated with the proposed
test procedure is presented in section
IV.B.
This NOPR also proposes
requirements regarding the sampling
plan, certification requirements, and
representations for covered dedicatedpurpose pool pumps at subpart B of part
429 of title 10 of the Code of Federal
Regulations. The sampling plan
requirements are similar to those for
several other types of commercial
equipment and are appropriate for
dedicated-purpose pool pumps based on
the expected range of measurement
uncertainty and manufacturing
tolerances for this equipment (see
section III.I.1 for more detailed
information). As DOE’s proposed DPPP
test procedure contains methods for
calculating the EF, pump overall
efficiency, PF, and other relevant
quantities, DOE also proposes
provisions regarding allowable
representations of energy consumption,
energy efficiency, and other relevant
metrics manufacturers may make
regarding DPPP performance (section
III.E).
Starting on the compliance date for
any energy conservation standards that
DOE may set for dedicated-purpose pool
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pumps, all dedicated-purpose pool
pumps within the scope of those
standards would be required certified in
accordance with the amended subpart Y
of part 431 and the applicable sampling
requirements. DOE is also proposing
that, beginning on the compliance date
of any energy conservation standards
that DOE may set for dedicatedpurposed pool pumps, certain
information be reported to DOE on an
annual basis as part of a certification of
compliance with those standards
(section III.I.2). Similarly, all
representations regarding the energy
efficiency or energy use of dedicatedpurpose pool pumps for which this
proposed DPPP test procedure should
be made by testing in accordance with
the adopted DPPP test procedure 180
days after the publication date of any TP
final rule establishing such procedures.
(42 U.S.C. 6314(d)(1)) DOE understands
that manufacturers of dedicated-purpose
pool pumps likely have historical test
data (e.g., existing pump curves) that
were developed with methods
consistent with the DOE test procedure
being proposed. As DOE understands
that the proposed DPPP test procedure
is based on the same testing
methodology used to generate most
existing pump performance information,
DOE notes that it does not expect that
manufacturers would need to regenerate
all of the historical test data as long as
the tested units remain representative of
the basic model’s current design and the
rating remains valid under the adopted
method of test for dedicated-purpose
pool pumps. If the testing methods used
to generate historical ratings for DPPP
basic models were substantially
different from those proposed in this
NOPR or the manufacturer has changed
the design of the basic model, the
representations resulting from the
historical methods would no longer be
valid.
III. Discussion
In this NOPR, DOE proposes to amend
subpart Y of part 431 to add a new DPPP
test procedure and related definitions,
amend 10 CFR 429.60 to add a new
sampling plan for this equipment, and
add new enforcement provisions for
dedicated-purpose pool pumps in 10
CFR 429.110 and 429.134. The proposed
amendments are shown in Table III.1.
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TABLE III.1—SUMMARY OF PROPOSALS IN THIS NOPR, THEIR LOCATION WITHIN THE CODE OF FEDERAL REGULATIONS,
AND THE APPLICABLE PREAMBLE DISCUSSION
Location
Proposal
10 CFR 429.60 ....................
Test Procedure Sampling
Plan and Certification
Requirements.
10 CFR 429.110 & 429.134
Enforcement Provisions ....
10 CFR 431.462 ..................
Definitions ..........................
10 CFR 431.464 & Appendix B.
Test Procedure ..................
10 CFR 431.466 ..................
Labeling .............................
The following sections discuss DOE’s
proposals regarding (A) definitions
related to the categorizing and testing of
dedicated-purpose pool pumps; (B) the
metric to describe the energy
performance of dedicated-purpose pool
pumps; (C) the test procedure for
different varieties of dedicated-purpose
pool pumps; (D) the specific test
methods for determining pump
performance that form the basis for the
DOE test procedure; (E) additional test
methods necessary to determine rated
hydraulic horsepower,15 other DPPP
horsepower metrics,16 and the selfpriming capability of dedicated-purpose
pool pumps; (F) selecting test samples
and representations of energy use and
energy efficiency; (G) labeling
requirements for dedicated-purpose
pool pumps; (H) an optional test method
for replacement DPPP motors; and (I)
certification and enforcement provisions
for tested DPPP models.
A. Definitions
As discussed in section I.B, in the
January 2016 general pumps TP final
rule, DOE adopted a definition at 10
CFR 431.462 for ‘‘pump’’ along with
other pump component- and
configuration-related definitions. These
definitions were necessary to establish
the scope of the general pump test
procedure and standards and to
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15 Rated
hydraulic horsepower refers to the
hydraulic horsepower at maximum speed and full
impeller diameter on the reference curve for the
rated pump and is the metric DOE proposes to use
to describe the ‘‘size’’ of dedicated-purpose pool
pumps. (See section III.E.1.)
16 DOE proposes, based on the June 2016 DPPP
Working Group recommendations, standardized
methods for determining nominal motor
horsepower, total horsepower, and service factor of
a dedicated purpose pool pump to support labeling
provisions. The proposed test methods are
discussed in section III.E and the labeling
requirements are discussed in section III.G.
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Applicable preamble
discussion
Summary of additions
Minimum number of dedicated-purpose pool pumps to
be tested to rate a DPPP basic model, determination of representative values, and certification reporting requirements.
Method for DOE determination of compliance of DPPP
basic models.
Definitions pertinent to categorizing and testing of
dedicated-purpose pool pumps.
Instructions for determining the WEF (and other applicable performance characteristics) for applicable varieties of dedicated-purpose pool pumps and replacement DPPP motors.
Requirements for labeling dedicated-purpose pool
pumps.
appropriately apply the test procedure.
81 FR 4086, 4090–4104 (Jan. 25, 2016).
Although dedicated-purpose pool
pumps are a style of pump, DOE
declined to establish a test procedure or
standards applicable to dedicatedpurpose pool pumps in the January
2016 general pumps TP and ECS final
rules because of their different
equipment characteristics and
applications. Id. at 4094 (Jan. 25, 2016)
and 81 FR 4368 (Jan. 26, 2016),
respectively. Therefore, in this NOPR,
DOE proposes a definition for
dedicated-purpose pool pump, as well
as related definitions for different
varieties and operating speed
configurations of dedicated-purpose
pool pumps. DOE also proposes
definitions pertinent to categorizing and
testing dedicated-purpose pool pumps
in accordance with the DOE test
procedure. DOE presents these
definitions in the subsequent sections.
In addition, DOE is proposing
definitions and methods for determining
for several terms related to describing
‘‘DPPP size,’’ including ‘‘rated hydraulic
horsepower,’’ ‘‘dedicated-purpose pool
pump nominal motor horsepower,’’
‘‘dedicated-purpose pool pump service
factor,’’ and ‘‘dedicated-purpose pool
pump motor total horsepower.’’ These
terms are discussed in detail in section
III.E.1.
1. Existing Pump Definitions
As dedicated-purpose pool pumps fall
into the larger pump equipment
category, prior to proposing any
definitions applicable to dedicatedpurpose pool pumps, it is necessary to
review existing definitions related to
pumps. In the January 2016 general
pumps TP final rule, DOE defined a
‘‘pump’’ as equipment designed to move
liquids which may include entrained
gases, free solids, and totally dissolved
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Section III.I.
Section III.I.
Section III.A.
Sections III.B, III.C, III.D,
III.E, III.F, and III.G.
III.G.
solids) by physical or mechanical action
and includes a bare pump and, if
included by the manufacturer at the
time of sale, mechanical equipment,
driver, and controls. 81 FR 4086, 4090
(Jan. 25, 2016). In order to fully define
the term ‘‘pump,’’ DOE also adopted the
following definitions for the terms ‘‘bare
pump,’’ ‘‘mechanical equipment,’’
‘‘driver,’’ and ‘‘controls:’’
• Bare pump means a pump
excluding mechanical equipment,
driver, and controls.
• Mechanical equipment means any
component of a pump that transfers
energy from a driver to the bare pump.
• Driver means the machine
providing mechanical input to drive a
bare pump directly or through the use
of mechanical equipment. Examples
include, but are not limited to, an
electric motor, internal combustion
engine, or gas/steam turbine.
• Control means any device that can
be used to operate the driver. Examples
include, but are not limited to,
continuous or non-continuous controls,
schedule-based controls, on/off
switches, and float switches.
Id. at 4090–91.
DOE notes that because dedicatedpurpose pool pumps are a style of
pump, these terms also apply to the
definition of dedicated-purpose pool
pumps and certain DPPP components.
In addition to defining the term
‘‘pump,’’ in the January 2016 general
pumps TP final rule, DOE also
established and defined five varieties of
pump to which the test procedure and
standards established in the January
2016 general pumps TP and ECS final
rules, respectively, apply. These pump
varieties are (1) ESCC, (2) ESFM, (3) IL,
(4) RSV, and (5) ST pumps.
In order to specifically exclude
dedicated-purpose pool pumps from the
scope of the general pumps test
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procedure and standards, DOE
explicitly excluded dedicated-purpose
pool pumps from the ESCC pump and
ESFM pump definitions. 81 FR 4086,
4098–99 (Jan. 25, 2016). Specifically,
DOE defined ‘‘end suction closecoupled (ESCC) pump’’ as a closecoupled, dry rotor, end suction pump
that has a shaft input power greater than
or equal to 1-hp and less than or equal
to 200-hp at BEP and full impeller
diameter and that is not a dedicatedpurpose pool pump. Examples include,
but are not limited to, pumps within the
specified horsepower range that comply
with ANSI/HI nomenclature OH7, as
described in ANSI/HI 1.1–1.2–2014. Id.
at 4146. DOE also defined ‘‘end suction
frame mounted/own bearings (ESFM)
pump’’ as a mechanically-coupled, dry
rotor, end suction pump that has a shaft
input power greater than or equal to 1hp and less than or equal to 200-hp at
BEP and full impeller diameter and that
is not a dedicated-purpose pool pump.
Examples include, but are not limited
to, pumps within the specified
horsepower range that comply with
ANSI/HI nomenclature OH0 and OH1,
as described in ANSI/HI 1.1–1.2–2014.
Id. at 4146.
The definitions presented in the
previous paragraph ensure that
dedicated-purpose pool pumps cannot
be classified as ESCC or ESFM, and thus
are excluded from the scope of
applicability of the general pumps test
procedure. DOE notes that dedicatedpurpose pool pumps are only
constructed as end suction pumps and,
thus, exclusion from the IL, RSV, and
ST equipment varieties is not necessary
as they are not end suction pumps.
As dedicated-purpose pool pumps are
end suction pumps, DOE believes the
definition for end suction pump
established in the January 2016 general
pumps TP final rule also applies to
dedicated-purpose pool pumps. In the
January 2016 general pumps TP final
rule, DOE defined ‘‘end suction pump’’
as a single-stage, rotodynamic pump in
which the liquid enters the bare pump
in a direction parallel to the impeller
shaft and on the side opposite the bare
pump’s driver-end. The liquid is
discharged through a volute in a plane
perpendicular to the shaft. 81 FR 4086,
4146 (Jan. 25, 2016). DOE notes that, as
it is referenced in the definition for end
suction pump, the definition for
rotodynamic pump 17 established at 10
CFR 431.462 in the January 2016 general
17 In the January 2016 general pumps TP final
rule, DOE defined rotodynamic pump as a pump in
which energy is continuously imparted to the
pumped fluid by means of a rotating impeller,
propeller, or rotor. 81 FR 4086, 4147 (Jan. 25, 2016).
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pumps TP final rule also applies to
dedicated-purpose pool pumps.
Id. at 4147.
In DOE’s view, the term ‘‘dry rotor
pump’’ applies to dedicated-purpose
pool pumps because, to DOE’s
knowledge, all dedicated-purpose pool
pumps are dry rotor, as defined in the
January 2016 general pumps final rule.
DOE defines ‘‘dry rotor pump’’ as ‘‘a
pump in which the motor rotor is not
immersed in the pumped fluid.’’ 10 CFR
431.462. (Dry rotor pump is used herein
in the definition of pressure cleaner
booster pump (see section III.A.4.b)).
DOE requests comment on whether all
dedicated-purpose pool pumps are dry
rotor.
Other definitions established or
incorporated by reference in the January
2016 general pumps TP final rule that
apply to dedicated-purpose pool pumps
are the following: The definition of
basic model (discussed further in
section III.A.8), the definitions in HI
40.6–2014 relevant to testing pumps
(discussed further in section III.D.1),
and the definition of self-priming pump
(discussed further in section III.A.3.b).
While other terms may be applicable to
the description of dedicated-purpose
pool pumps, they are not, at this time,
proposed to be referenced in any of the
DPPP definitions or specifications of the
DPPP test procedure.
2. Definition of Dedicated-Purpose Pool
Pump
The DPPP Working Group
recommended that ‘‘dedicated-purpose
pool pumps’’ comprise the following
pump varieties: Self-priming pool filter
pumps, non-self-priming pool filter
pumps, waterfall pumps, pressure
cleaner booster pumps, integral sandfilter pool pumps, integral cartridgefilter pool pumps, storable electric spa
pumps, and rigid electric spa pumps.
(Docket No. EERE–2015–BT–STD–0008,
No. 51 Recommendations #1 at p. 1) The
DPPP Working Group defined the
specific characteristics of each specific
pump variety that it considers to be a
dedicated-purpose pool pump. (Docket
No. EERE–2015–BT–STD–0008, No. 51
Recommendations #4 at pp. 2–4) These
definitions are discussed in more detail
in sections III.A.3, III.A.4, and III.A.5.
Consistent with the recommendations
of the DPPP Working Group, DOE
proposes the following definition for
dedicated-purpose pool pump:
Dedicated-purpose pool pump
comprises self-priming pool filter
pumps, non-self-priming pool filter
pumps, waterfall pumps, pressure
cleaner booster pumps, integral sandfilter pool pumps, integral-cartridge
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filter pool pumps, storable electric spa
pumps, and rigid electric spa pumps.
DOE believes that the proposed
definition for dedicated-purpose pool
pump captures all varieties of pump
that are typically used in pools to
circulate water or provide other
auxiliary functions and clearly
delineates that the term includes only
the listed varieties. DOE notes that the
proposed definition is also consistent
with comments received in response to
the May 2015 DPPP RFI.
DOE requests comment on the
proposed definition for ‘‘dedicatedpurpose pool pump.’’
3. Pool Filter Pumps
Pool filter pumps are the most
common style of dedicated-purpose
pool pump. A ‘‘pool filter pump’’ or
‘‘pool circulation pump’’ is typically
used to refer to an end suction style
pump (see section III.A.1) that circulates
water through a pool and filtration
system and removes large debris using
a basket strainer or other device. The
DPPP Working Group recommended to
define pool filter pump as an end
suction pump that (a) either:
(1) Includes an integrated basket
strainer, or
(2) does not include an integrated
basket strainer, but requires a basket
strainer for operation, as stated in
manufacturer literature provided with
the pump; and
(b) may be distributed in commerce
connected to, or packaged with, a sand
filter, removable cartridge filter, or other
filtration accessory, so long as the
filtration accessory is connected with
consumer-removable connections that
allow the pump to be plumbed to
bypass the filtration accessory. (Docket
No. EERE–2015–BT–STD–0008, No. 51
Recommendation #4 at pp. 2–3) In this
NOPR, DOE proposes adopting the
Working Group’s recommended
definition for pool filter pump.
DOE requests comment on the
proposed definition of ‘‘pool filter
pump.’’
a. Definition of a Basket Strainer and
Filtration Accessories
The proposed definition of pool filter
pump includes the use of a basket
strainer to differentiate pool filter
pumps from other varieties of end
suction pumps. The DPPP Working
Group discussed the basket strainer
feature and determined that all pool
filter pumps will either include an
integrated basket strainer or require one
to be obtained separately and installed
in order for the pump function
correctly. (Docket No. EERE–2015–BT–
STD–0008, CA IOUs and Pentair, No. 58
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at pp. 50–53) To clearly and
unambiguously establish what would be
considered a basket strainer when
applying the pool filter pump
definition, the DPPP Working Group
recommended to define ‘‘basket
strainer’’ as ‘‘a perforated or otherwise
porous receptacle that prevents solid
debris from entering a pump, when
mounted within a housing on the
suction side of a pump. The basket
strainer receptacle is capable of passing
spherical solids of 1 mm in diameter,
and can be removed by hand or using
only simple tools. Simple tools include
but are not limited to a screwdriver,
pliers, and an open-ended wrench.’’
(Docket No. EERE–2015–BT–STD–0008,
No. 51 Recommendation #4 at pp. 2–3)
The DPPP Working Group also noted
that some pool filter pumps may be
distributed in commerce with additional
pool filtration equipment, such as a
sand filter or removable cartridge filter,
but that are otherwise similar to pool
filter pumps sold without such
additional filtration accessories. The
DPPP Working Group concluded that, if
the additional pool filtration equipment
is connected to the bare pump with
consumer-removable connections that
allow the pump to be plumbed to
bypass the filtration accessory, then the
package, as distributed in commerce,
should be considered as a pool filter
pump. (Docket No. EERE–2015–BT–
STD–0008, No. 58 at pp. 127–132) The
DPPP Working Group also
recommended that, if the removable
cartridge filter or sand filter could not
be plumbed out for testing, such a pump
would be considered an integral
cartridge-filter pool pump or an integral
sand-filter pool pump, respectively, as
described in section III.A.3.c. (Docket
No. EERE–2015–BT–STD–0008, No. 51
Recommendation #4 at pp. 2–3)
Therefore, to clearly establish what
would be considered a ‘‘removable
cartridge filter’’ for the purposes of
applying these regulations, and
especially to differentiate removable
cartridge filters from basket strainers,
the DPPP Working Group recommended
that the definitions of basket strainer
and removable cartridge filter include a
specification for the diameter of
spherical solid that the basket strainer
or filter component is capable of
passing. The DPPP Working Group
discussed this issue and determined
that a diameter of 1 mm would
effectively distinguish between
removable cartridge filters and basket
strainers. (Docket No. EERE–2015–BT–
STD–0008, CA IOUs, DOE, Waterway,
and Zodiac, No. 53 at pp. 13–19)
Therefore, the DPPP Working Group
recommended a definition for
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‘‘removable cartridge filter’’ as ‘‘a filter
component with fixed dimensions that
captures and removes suspended
particles from water flowing through the
unit. The removable cartridge filter is
not capable of passing spherical solids
of 1 mm in diameter, can be removed
from the filter housing by hand or using
only simple tools, and is not a sand
filter. Simple tools include but are not
limited to a screwdriver, pliers, and an
open-ended wrench.’’ (Docket No.
EERE–2015–BT–STD–0008, No. 51
Recommendation #4 at pp. 2–3)
Similarly, to clearly differentiate the
sand filters from other filtration
apparatuses, such as basket strainers
and removable cartridge filters, the
DPPP Working Group recommended
defining ‘‘sand filter’’ as ‘‘a device
designed to filter water through sand or
an alternate sand-type media.’’ The
proposed definition for sand filter is
intended to include all depth filters that
allow fluid to pass through while
retaining particulates and debris in a
porous filtration medium. In the DPPP
equipment industry, such a filter is most
commonly made with sand, but could
also be made with other media such as
diatomaceous earth. (Docket No. EERE–
2015–BT–STD–0008, No. 58 at pp. 91–
96).
DOE notes that these definitions are
useful in clearly differentiating different
styles of pool filter pumps, including
integral cartridge-filter and sand-filter
pool pumps, from those that have nonintegral filtration accessories. In this
NOPR, DOE proposes to adopt
definitions for basket strainer,
removable cartridge filter, and sand
filter, as recommended by the DPPP
Working Group.
DOE requests comment on the
proposed definitions of ‘‘basket
strainer,’’ ‘‘removable cartridge filter,’’
and ‘‘sand filter.’’
In addition, DOE also proposes a
definition for ‘‘integral,’’ which is
presented and discussed in more detail
in section III.A.3.c.
b. Self-Priming and Non-Self-Priming
Pool Filter Pumps
All pool filter pumps on the market
are either self-priming or non-selfpriming. Self-priming pumps are able to
lift liquid that originates below the
centerline of the pump inlet and, after
initial manual priming, are able to
subsequently re-prime without the use
of external vacuum sources, manual
filling, or a foot valve. In contrast, nonself-priming pumps must be manually
primed prior to start up each time.
Accordingly, self-priming pumps are
constructed in a different manner than
non-self-priming pumps and have
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different energy use characteristics.
Specifically, self-priming pool filter
pumps typically incorporate a diffuser
that maintains the prime on the pump
between periods of operation. The
diffuser affects the energy performance
of the pump because it can decrease the
maximum achievable energy efficiency.
In addition, whether a pool filter
pump is self-priming or not also impacts
the typical applications for pool filter
pumps. Specifically, in the DPPP
equipment industry, self-priming pool
filter pumps are often referred to as
‘‘inground pool pumps’’ and non-selfpriming pool filter pumps are often
referred to as ‘‘aboveground pool
pumps.’’ 18 This is because in
aboveground pools, the pump is
typically installed on the ground and
below the water level in the pool, so the
water will naturally flood the pump and
self-priming capability is not necessary.
Conversely, in inground pools, the
pump is also located on the ground next
to the pool, but the pump is above the
water line and the pump must be selfpriming for convenient and continuous
operation of the pump.
Accordingly, the DPPP Working
Group proposed to analyze self-priming
and non-self-priming pool filter pumps
separately. (Docket No. EERE–2015–BT–
STD–0008, No. 51 Recommendation
#2A at p. 2) The DPPP Working Group
also recommended definitions for ‘‘selfpriming pool filter pump’’ and ‘‘nonself-priming pool filter pump’’ as
follows:
• Self-priming pool filter pump
means a pool filter pump that is a selfpriming pump.
• Non-self-priming pool filter pump
means a pool filter pump that is not a
self-priming pump.
(Docket No. EERE–2015–BT–STD–0008,
No. 51 Recommendation #4 at pp. 2–3)
DOE notes that, in the January 2016
general pumps TP final rule, DOE
already defined the term ‘‘self-priming
pump’’ as a pump that (1) is designed
to lift liquid that originates below the
centerline of the pump inlet; (2)
contains at least one internal
recirculation passage; and (3) requires a
manual filling of the pump casing prior
to initial start-up, but is able to re-prime
after the initial start-up without the use
of external vacuum sources, manual
filling, or a foot valve. 81 FR 4086, 4147
(Jan. 25, 2016). However, this definition
is not applicable to dedicated-purpose
pool pumps because pool filter pumps
18 DOE notes that in the May 2015 DPPP RFI, DOE
referred to self-priming and non-self-priming pool
filter pumps as inground and aboveground pool
pumps, respectively. 80 FR 26475, 26481 (May 8,
2015)
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typically do not contain a recirculation
passage to accomplish the self-priming
function. Instead, self-priming
dedicated-purpose pool pumps typically
use a diffuser to maintain prime.
Therefore, DOE must develop a new
definition that differentiates selfpriming versus non-self-priming pool
filter pumps.
In considering a definition for selfpriming pool filter pump, the DPPP
Working Group subsequently discussed
any unique characteristics that would
effectively differentiate self-priming
pool filter pumps from those that were
not. Specifically, the DPPP Working
Group members noted that NSF
International 19/ANSI 50–2015 (NSF/
ANSI 50–2015), ‘‘Equipment for
Swimming Pools, Spas, Hot Tubs, and
Other Recreational Water Facilities,’’
which contains testing methods and
criteria for determining whether a
dedicated-purpose pool pump is
capable of self-priming. (Docket No.
EERE–2015–BT–STD–0008, No. XX at
pp. 16–40; 109–114; 122–129)
Specifically, section 6.8 of NSF/ANSI
50–2015 states that ‘‘a pump designated
as self-priming shall be capable of
repriming itself when operated under a
suction lift without the addition of more
liquid. Self-priming capability shall be
verified in accordance with Annex C,
section C.3.’’ Further, section C.3 of
Annex C of NSF/ANSI 50–2015
describes the self-priming capability test
method. The criteria a pump must meet
to satisfy the self-priming capability test
are being able to prime under a vertical
lift of 5 feet or the manufacturer’s
specified lift, whichever is greater,
within 6 minutes or the manufacturer’s
recommended time, whichever is
greater.
The NSF/ANSI 50–2015 method
provides manufacturers with a
considerable amount of discretion
regarding the categorization of selfpriming pumps. However, DOE intends
to establish clear and unambiguous
criteria to determine self-priming
capability to ensure consistent and
equitable product ratings across pump
models. The DPPP Working Group
discussed the importance of aligning the
proposed definition of self-priming pool
filter pump with that used in NSF/ANSI
50–2015. Specifically, Hayward and
Zodiac noted that the vertical lift and
true priming time referenced in any
potential DOE definition should be
equivalent to that specified in NSF/
ANSI 50–2015. (Docket No. EERE–
2015–BT–STD–0008, Hayward, No. 79
19 NSF International was previously called the
National Sanitation Foundation, but changed their
name to NSF International in 1990.
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at pp. 160; Zodiac, No. 79 at pp. 161–
162,)
In order for DOE’s definitions to be
clear, consistent, and unambiguous,
DOE must specify clear and
unambiguous criteria that would be
used to determine whether a pool filter
pump is self-priming. To that end, the
DPPP Working Group proposed
definitions for self-priming and nonself-priming pool filter pumps that were
consistent with the NSF/ANSI 50–2015
criteria, but also provided clear and
unambiguous criteria to allow for
consistent categorization of such
pumps. Specifically, in the April 2016
meeting, the DPPP Working Group
voted to approve the following
definitions for self-priming and nonself-priming pool filter pumps: 20
Self-priming pool filter pump means a
pool filter pump that is certified under
NSF/ANSI 50–2015 to be self-priming or
is capable of re-priming to a vertical lift
of at least 5 feet with a true priming time
less than or equal to 10 minutes, when
tested in accordance with NSF/ANSI
50–2015.
Non-self-priming pool filter pump
means a pool filter pump that is not
certified under NSF/ANSI 50–2015 to be
self-priming and is not capable of repriming to a vertical lift of at least 5 feet
with a true priming time less than or
equal to 10 minutes, when tested in
accordance with NSF/ANSI 50–2015.
The definitions are consistent with
the NSF/ANSI 50–2015 self-priming
designation such that any pumps
certified as self-priming under NSF/
ANSI 50–2015 would be treated as selfpriming pool filter pumps under the
DOE regulations, even if such a pump
was certified based on manufacturer’s
specified or recommended vertical lift
and/or true priming time. However, as
certification with NSF/ANSI 50–2015 is
voluntary, the definitions also adopt
specific criteria in terms of vertical lift
and true priming time that are
applicable to any pool filter pumps not
certified as self-priming under NSF/
ANSI 50–2015. The criterion for vertical
lift is specified as 5 feet, consistent with
the NSF/ANSI 50–2015 requirement.
This ensures that all pool filter pumps
that can achieve a vertical lift of 5 feet
20 There was one vote against the approved
definitions of self-priming and non-self-priming
pool filter pump. Pentair disagreed with the
proposed definitions because Pentair manufactures
aboveground pool pumps that can prime
themselves to some extent. Although Pentair does
not claim these pumps as self-priming, they would
meet the definition of self-priming proposed by the
Working Group. As such, Pentair was concerned
that a sizeable portion of their aboveground pumps
would be classified as the self-priming variety.
(Docket No. EERE–2015–BT–STD–0008, Pentair,
No. 79 at p. 191)
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(within the required true priming time),
whether they are certified with NSF/
ANSI or not, would be considered a selfpriming pool filter pump under DOE’s
regulations. However, DOE notes that,
in order to specify the appropriate level
of precision in the definitions, DOE
proposes to specify the vertical lift value
as 5.0 feet. DOE believes this level of
precision is reasonable and achievable
given the repeatability of the test and
the level of accuracy required by the
equipment for measuring distance
specified in section III.D.2.f.
The criterion for true priming time
recommended by the DPPP Working
Group is 10 minutes, as opposed to the
6 minutes specified in NSF/ANSI 50–
2015. This is because the 6 minute
threshold is a minimum, and
manufacturers believed that some pool
filter pumps that are currently
considered self-priming pool filter
pumps in the industry have true
priming times greater than 6 minutes.
Thus, the DPPP Working Group
believed that 10 minutes was more
appropriate and comprehensive. Similar
to the specification on vertical lift, DOE
proposes to more precisely specify the
true priming time as 10.0 minutes,
which DOE also believes is reasonable
and consistent with the level of
accuracy required by the time
measurement equipment specified in
section III.D.2.f.
Therefore, DOE proposes to adopt
new definitions for self-priming and
non-self-priming pool filter pumps
based on the NSF/ANSI 50–2015 test
and the criteria recommended by the
DPPP Working Group, with minor
modifications regarding the level of
precision required by the criteria. DOE
notes that these definitions rely on the
NSF/ANSI 50–2015 test method to
determine self-priming capability.
Accordingly, DOE proposes to
incorporate by reference relevant
sections of the NSF/ANSI 50–2015
standard and also proposes several
modifications and additions to improve
repeatability and consistency of the test
results. DOE’s proposed test procedure
for determining self-priming capability,
including the incorporation by reference
of the NSF/ANSI 50–2015 test method,
is discussed further in section III.E.2.
As noted previously, DOE established
a definition for self-priming pump in
the January 2016 general pumps TP
final rule that is not applicable to
dedicated-purpose pool pumps. 81 FR
4086, 4147 (Jan. 25, 2016). However,
self-priming pool filter pumps are a
style of pump and are self-priming.
Therefore, to ensure the definition of
self-priming pump is comprehensive
and consistent with the proposed new
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definitions for self-priming and nonself-priming pool filter pump, DOE
proposes to modify the definition of
self-priming pump to also include selfpriming pool filter pumps, in addition
to the other referenced criteria. The
proposed amended definition for selfpriming pump would read as set out in
the regulatory text at the end of this
document.
DOE requests comment on the
proposed amendments to the definition
of self-priming pump.
Finally, as discussed further in
section III.A.4.a, a waterfall pump is a
specific style of pool filter pump that
has flow and head characteristics
designed specifically for waterfall and
water feature applications. Section
III.A.4.a also presents the specific
definition for waterfall pump. As
waterfall pumps are pool filter pumps
and could be either self-priming or nonself-priming, unless explicitly excluded,
they would meet the definitions of selfpriming or non-self-priming pool filter
pump proposed by the Working Group.
However, DOE intends for such pumps
to be treated specifically as waterfall
pumps. Therefore, in order to exclude
waterfall pumps from the self-priming
and non-self-priming pool filter pump
varieties, DOE proposes to clarify such
in the definition of self-priming and
non-self-priming pool filter pump. The
proposed definitions for self-priming
and non-self-priming pool filter pump
read as set out in the regulatory text at
the end of this document.
DOE requests comment on the
proposed definitions for ‘‘self-priming
pool filter pump’’ and ‘‘non-self-priming
pool filter pump.’’
c. Integral Cartridge-Filter and Integral
Sand-Filter Pool Pumps
Most self-priming and non-selfpriming filter pumps are installed in
permanent inground or aboveground
pools. However, a significant market
also exists for temporary pools; e.g.,
inflatable or collapsible pools that can
be deflated or collapsed when not in
use. Although temporary pools also
require dedicated-purpose pool pumps
to circulate and filter the water, these
pools are typically served by a unique
style of dedicated-purpose pool pump
that is exclusively distributed in
commerce with a temporary pool or as
a replacement pump for such a pool.
These pumps are integrally and
permanently mounted to a filtration
accessory such as an integral cartridgefilter or sand-filter. These pumps can
only be operated with the integral
filtration accessory inline—the filtration
accessory cannot be plumbed out for the
purposes of testing. As a result, these
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pumps may require separate testing
considerations than dedicated-purpose
pool pumps for non-temporary pools.
However, as discussed further in section
III.A.6, the DPPP Working Group
recommended only prescriptive energy
conservation standards for such
equipment, not performance-based
standards. (Docket No. EERE–2015–BT–
STD–0008, No. 51 Recommendation
#2B at p. 2) The recommended
prescriptive standard requires that
timers be distributed in commerce with
the pumps. (Docket No. EERE–2015–
BT–STD–0008, No. 82 Recommendation
#2 at p. 2) Therefore, the test procedure
proposed in this document is not
applicable to integral cartridge-filter and
sand-filter pool pumps.
DOE needs to define integral
cartridge-filter and integral sand-filter
pool pumps clearly to differentiate them
from other DPPP varieties. The DPPP
Working Group recommended the
following definitions for integral
cartridge-filter pool pump and integral
sand-filter pool pump:
• Integral cartridge-filter pool pump
means a pump that requires a removable
cartridge filter, installed [in a housing]
on the suction side of the pump, for
operation; and the pump cannot be
plumbed to bypass the cartridge filter
for testing.
• integral sand-filter pool pump
means a pump distributed in commerce
with a sand filter that cannot be
bypassed for testing.
(Docket No. EERE–2015–BT–STD–0008,
No. 51 Recommendation #4 at pp. 2–3)
DOE believes that the proposed
definitions differentiate integral
cartridge-filter and integral sand-filter
pool pumps from other varieties of pool
filter pumps based on their physical
construction. DOE proposes to adopt the
definitions for integral cartridge-filter
pool pump and integral sand-filter pool
pump recommended by the DPPP
Working Group with a minor change to
use consistent terminology in both
definitions.
DOE requests comment on the
proposed definition of ‘‘integral
cartridge-filter pool pump’’ and
‘‘integral sand-filter pool pump.’’
4. Other Varieties of Dedicated-Purpose
Pool Pumps
In addition to pool filter pumps, in
the May 2015 DPPP RFI, DOE identified
varieties of dedicated-purpose pool
pumps that are used to drive auxiliary
pool equipment such as pool cleaners
and water features. 80 FR 26475, 26481
(May 8, 2015). These pumps, which
include waterfall pumps and pressure
cleaner booster pumps, are discussed in
greater detail in the following sections.
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a. Waterfall Pumps
Certain styles of pumps are similar in
design and construction to pool filter
pumps but specifically intended to
pump water for water features, such as
waterfalls, and, therefore, have limited
head and speed operating ranges. DOE
refers to these pumps as waterfall
pumps. Waterfall pumps meet the
definition of pool filter pump discussed
in section III.A.3.b, but are always
equipped with a lower speed motor
(approximately 1,800 rpm) in order to
serve the specific high flow, low head
applications of typical water features.
Based on this unique construction and
end user utility, the DPPP Working
Group found it appropriate to
differentiate waterfall pumps from selfpriming and non-self-priming pool filter
pumps. In accordance with the intent 21
of the December 2015 DPPP Working
Group’s recommendation (Docket No.
EERE–2015–BT–STD–0008, No. 51
Recommendation #4 at pp. 2–4), DOE
proposes to define waterfall pump as ‘‘a
pool filter pump with maximum head
less than or equal to 30 feet, and a
maximum speed less than or equal to
1,800 rpm.’’
The proposed definition uses
maximum head and a specific
maximum speed to distinguish waterfall
pumps from other varieties of pool filter
pumps. During negotiations, Hayward
noted that waterfall pumps typically
operate at half speed [of a typical
dedicated-purpose pool pump], because
the application of a waterfall feature
does not require a significant amount of
head. (Docket No. EERE–2015–BT–
STD–0008, Hayward, No. 39 at pp. 62–
63) In this context, half speed refers to
1,800 rpm nominal speed or a 4-pole
motor. (Docket No. EERE–2015–BT–
STD–0008, Hayward, No. 39 at p. 74)
The DPPP Working Group agreed that
all currently available waterfall pumps
utilize 4-pole motors, as their low flow
requirements do not necessitate the use
of a higher speed 2-pole motor.
Furthermore, the DPPP Working Group
reviewed publically available
21 DOE notes that the verbatim text of the
waterfall pump definition proposed by the DPPP
Working Group in the December 2015 DPPP
Working Group recommendations is ‘‘a maximum
1,800 rpm nominal speed, motor-driven pool filter
pump with maximum head less than or equal to 30
feet.’’ (Docket No. EERE–2015–BT–STD–0008, No.
51, Recommendation #4 at pp. 2–4) However, in
this NOPR, DOE proposes to make a few
modifications to the definition recommended by the
Working Group to improve the clarity of the
definition. Specifically, DOE proposes to rearrange
the terms in the definition, and remove the
reference to a waterfall pump as referencing a
specific driver. DOE believes these changes are
consistent with the intent of the DPPP Working
Group and do not substantially change the meaning
of the definition.
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Figure III.1, have a maximum head less
than or equal to 30 feet.
The DPPP Working Group
recommended that pressure cleaner
booster pumps be included as a variety
of dedicated-purpose pool pump,
subject to the test procedure, and
specifically considered in the analysis
to support potential energy conservation
standards. (Docket No. EERE–2015–BT–
STD–0008, No. 51, Recommendation #1
at p. 1, #2A at p. 2, and #6 at p. 5)
However, the DPPP Working Group did
not recommend a definition of pressure
cleaner booster pump due to the
difficulty of effectively differentiating
pressure cleaner booster pumps from
other DPPP varieties. (Docket No. EERE–
2015–BT–STD–0008, No. 51
Recommendation #4 at p. 3) Instead, the
DPPP Working Group recommended
that DOE develop an appropriate
definition.
The DPPP Working Group discussed
different design and performance
aspects of pressure cleaner booster
pumps, though none were determined
to be sufficiently unique to pressure
cleaner booster pumps to effectively
differentiate them from other pump
varieties. Specifically, the DPPP
Working Group acknowledged that
pressure cleaner booster pumps have
essentially the same construction and
similar performance characteristics (e.g.,
high head and low flow) as other
general purpose end suction pumps.
(Docket No. EERE–2015–BT–STD–0008,
No. 53 at pp. 84–85)
After considering the design,
construction, and performance
information for pressure cleaner booster
pumps and the discussions of the DPPP
Working Group, DOE determined that
the most effective differentiator for
pressure cleaner booster pumps is the
fact that they are designed and marketed
for a specific pressure-side cleaning
application. Therefore, to effectively
differentiate pressure cleaner booster
pumps from other pump varieties, DOE
proposes to define ‘‘pressure cleaner
booster pump’’ as an end suction, dry
rotor pump designed and marketed for
pressure-side pool cleaner applications,
and which may be UL listed under
b. Pressure Cleaner Booster Pumps
Pressure cleaner booster pumps
provide the water pressure that is used
to both propel pressure-side pool
cleaners along the bottom of the pool
and to remove debris as the cleaner
moves. To perform this task, a pressure
cleaner booster pump must provide a
high amount of head and a low flow.
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Working Group found that these
waterfall pumps are single speed and
use 4-pole motors and, as shown in
The DPPP Working Group compared
the waterfall pump performance data
with the performance data of those
defined as self-priming and non-selfpriming pool filter pumps, and
determined that those filter pumps all
produce more than 30 feet of head.
Therefore, the DPPP Working Group
concluded that a maximum head of 30
feet, combined with a motor with a
maximum rotating speed of 1,800,
would clearly distinguish waterfall
pumps from other varieties of pool filter
pumps.
DOE requests comment on the
proposed definition of ‘‘waterfall
pump.’’
sradovich on DSK3GMQ082PROD with PROPOSALS2
specification and performance literature
for waterfall pumps offered by three
major manufacturers. The DPPP
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ANSI/UL 1081–2014, ‘‘Standard for
Swimming Pool Pumps, Filters, and
Chlorinators.’’
The proposed definition for pressure
cleaner booster pump does not contain
any unique construction or operational
features and instead utilizes intended
application. To provide clarity and
remove ambiguity when applying the
proposed definition for pressure cleaner
booster pump, DOE also proposes to
adopt a definition for ‘‘designed and
marketed’’ that DOE will use when
determining the applicability of any
DPPP test procedure or energy
conservation standards to such pumps.
Specifically, DOE proposes to define
‘‘designed and marketed’’ as meaning
that the equipment is exclusively
designed to fulfill the indicated
application and, when distributed in
commerce, is designated and marketed
solely for that application, with the
designation on the packaging and all
publicly available documents (e.g.,
product literature, catalogs, and
packaging labels).
In the proposed pressure cleaner
booster pump definition, DOE also
references ANSI/UL 1081–2014,
‘‘Standard for Swimming Pool Pumps,
Filters, and Chlorinators,’’ as an
illustrative aide in identifying pressure
cleaner booster pumps, as such pumps
would be certified under the ANSI/UL
1081–2014 standard. However, DOE
recognizes that other varieties of
dedicated-purpose pool pumps may also
be certified under ANSI/UL 1081–2014
and thus, the reference is not mandatory
in determining whether a given pump
would meet the definition of pressure
cleaner booster pump.
DOE requests comment on the
proposed definition of ‘‘pressure cleaner
booster pump’’ and whether DOE
should consider making ANSI/UL 1081–
2014 a required label instead of
illustrative in order to distinguish
pressure cleaner booster pumps.
5. Storable and Rigid Electric Spa
Pumps
In addition to swimming pools,
dedicated-purpose pool pumps are also
used in spas to circulate and filter the
water and operate water jets. Similar to
swimming pools, spas can range in size
and construction style. Specifically,
spas can be portable or permanent
installations and can be constructed out
of a variety of materials depending on
the installation.
Permanent, inground spas are
typically constructed similar to small
inground pools and use the same pumps
(i.e., self-priming pool filter pumps
described in section III.A.3.b) to operate
the spa. In some applications, the same
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self-priming pool filter pump may serve
both the pool and the spa. In other
applications, the permanent, inground
spa may have a dedicated self-priming
pool filter pump that is identical in
design and construction to the selfpriming pool filter pump installed in
permanent, inground pools.
Conversely, for portable spas, a
specific-purpose pump is typically
distributed in commerce with the
portable spa. Typically, the pumps used
in portable electric spas are specifically
designed and marketed for storable
electric spa applications only. Such
portable electric spa applications are
aboveground and can be further
differentiated into two general
categories: Storable (or temporary)
electric spas and rigid (or permanent)
electric spas. A storable electric spa
refers to an inflatable or otherwise
temporary spa that can be collapsed or
compacted into a storable unit. In
contrast, a rigid electric spa is
constructed with rigid, typically more
durable materials and cannot be
collapsed or compacted for storage. Both
of these spa varieties use a pump to
circulate water and power the water
features of the electric spa. However, the
pumps that are typically installed in
storable or rigid electric spas have
different performance and design
characteristics than other varieties of
dedicated-purpose pool pumps installed
in permanent pools and spas due to
their different usage profiles.
In the May 2015 DPPP RFI, DOE
identified spa pumps as small ESCC
pumps that do not have an integrated
basket strainer. 80 FR 26475, 26481
(May 8, 2015). In response to the May
2015 DPPP RFI, APSP commented that
there is a difference between spa pumps
and portable spa pumps. APSP
commented that some spa pumps are
similar to other pool pumps that are
self-priming and have a strainer basket,
while portable spas are not self-priming
and do not have strainer baskets.
(Docket No. EERE–2015–BT–STD–0008,
APSP, No. 10 at pp. 8–9)
In response, DOE notes that ENERGY
STAR also specifically defines and
differentiates ‘‘residential portable spa
pump’’ as a pump intended for
installation in a non-permanently
installed residential spa as defined in
ANSI/NSPI–6 (ANSI/NSPI–6–1999),
‘‘Standard for Portable Spas.’’ According
to ENERGY STAR, such pumps are
sometimes referred to as hot tub pumps,
but do not include jetted bathtub
pumps.22
The DPPP Working Group discussed
potential spa pump definitions,
necessary key characteristics that could
differentiate the various styles of spa
pumps, and the appropriateness of the
proposed test procedure or any potential
standards for these varieties of pumps.
Ultimately, the DPPP Working Group
recommended to define ‘‘storable
electric spa pump’’ as ‘‘a pump that is
distributed in commerce with one or
more of the following: (1) An integral
heater and (2) an integral air pump.’’
The DPPP Working Group also
recommended to define ‘‘rigid electric
spa pumps’’ as ‘‘an end suction pump
that does not contain an integrated
basket strainer or require a basket
strainer for operation as stated in the
manufacturer literature provided with
the pump,’’ and meets the following
three criteria: (1) Is assembled with four
through bolts that hold the motor rear
endplate, rear bearing, rotor, front
bearing, front endplate, and the bare
pump together as an integral unit; (2) is
constructed with buttress threads at the
inlet and discharge of the bare pump;
and (3) uses a casing or volute and
connections constructed of a nonmetallic material. (Docket No. EERE–
2015–BT–STD–0008, No. 51,
Recommendation #4 at p. 3) Research
conducted for the DPPP Working Group
indicates that all pumps currently
marketed as rigid electric spa pumps
exhibit all three of these features.
(Docket No. EERE–2015–BT–STD–0008,
No. 53 at pp. 23–24) Additionally,
DOE’s research did not identify any
pumps with all three of these features
that are not marketed for use with rigid
spas.
Based on the December 2015 DPPP
Working Group recommendations, DOE
proposes to adopt the definitions
recommended by the DPPP Working
Group.
In addition, DOE notes that the
proposed definition for storable electric
spa pump differentiates the storable
electric spa pump based on the unique
characteristic that the pump is an
integral part of an assembly that also
contains an integral heater and/or an
integral air pump. In support of the
proposed definition for storable electric
spa pump, the DPPP Working Group
also recommended defining the term
‘‘integral’’ as ‘‘a part of the device that
cannot be removed without
compromising the device’s function or
destroying the physical integrity of the
unit.’’ (Docket No. EERE–2015–BT–
STD–0008, No. 51, Recommendation #4
at p. 3) The DPPP Working Group
22 ENERGY STAR Pool Pumps—Program
Requirements Version 1.1. Available at https://
www.energystar.gov/products/spec/pool_pumps_
specification_version_1_0_pd.
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determined that the proposed approach
effectively differentiated rigid electric
spa pumps from other varieties of
dedicated-purpose pool pumps. (Docket
No. EERE–2015–BT–STD–0008, No. 53
at pp. 20–21) DOE believes that the
definition of integral reflects the fact
that a storable electric spa pump or rigid
electric spa pumps is part of a single,
inseparable unit that also contains a
heater and/or an air pump, and which
cannot be separated without
compromising the physical integrity of
the equipment. Therefore, DOE
proposes to adopt the definition for
integral as proposed by the Working
Group. DOE notes that the term integral
is also applicable to the definitions for
integral cartridge-filter and integral
sand-filter pool pumps (see section
III.A.3.c).
DOE requests comment on the
proposed definitions for ‘‘storable
electric spa pump,’’ ‘‘rigid electric spa
pump,’’ and ‘‘integral.’’
6. Applicability of Test Procedure Based
on Pump Configuration
In addition to specific definitions, the
DPPP Working Group also discussed
and provided recommendations
pertinent to the scope of applicability of
the DPPP test procedure. Ultimately, the
DPPP Working Group recommended
that the scope of the ECS analysis and
applicable test procedure be limited to
specific varieties of dedicated-purpose
pool pumps. (Docket No. EERE–2015–
BT–STD–0008, No. 51,
Recommendations #1, #2A, and #2B at
pp. 1–2; Recommendation #6 at p. 5)
Specifically, the DPPP Working Group
recommended that the scope of analysis
for standards consider only the
following DPPP varieties and only
recommended test methods for these
varieties:
• self-priming pool filter pumps,
• non-self-priming pool filter pumps,
• waterfall pumps, and
• pressure cleaner booster pumps.
(Docket No. EERE–2015–BT–STD–
0008, No. 51, Recommendation #2 at p.
2 and 6 at p. 5)
Although the DPPP Working Group
recommended defining integral
cartridge-filter pool pumps, integral
sand-filter pool pumps, storable electric
spa pumps, and rigid electric spa pumps
as dedicated-purpose pool pumps, it did
not recommend that these DPPP
varieties be considered in the ongoing
ECS analysis or have test methods
established in the DPPP test procedure.
(Docket No. EERE–2015–BT–STD–0008,
No. 51, Recommendations #1, #2A, and
#2B at pp. 1–2; Recommendation #6 at
p. 5) For integral cartridge-filter and
sand-filter pumps, as discussed
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previously, the DPPP Working Group
recommended to consider only a
prescriptive standard, which requires
that timers be distributed in commerce
with the pumps. (Docket No. EERE–
2015–BT–STD–0008, No. 51,
Recommendation #2B at pp. 1–2) With
a prescriptive standard, the
performance-related metric (i.e., WEF)
and test procedure are not applicable.
Regarding storable electric spa pumps
and rigid electric spa pumps, the DPPP
Working Group did not recommend
including these varieties of dedicatedpurpose pool pumps in the scope of
analysis for potential standards and did
not recommend establishing a test
procedure for them. (Docket No. EERE–
2015–BT–STD–0008, No. 51
Recommendations #2A at pp. 1–2 and
#6 at p. 5) The DPPP Working Group
excluded storable and rigid electric spa
pumps from the recommended DPPP
test procedure and standards analysis
because the DPPP Working Group
believed that it would be more
appropriate to test and apply standards
to storable and rigid electric spas (i.e.,
portable electric spas) as an entire
appliance, as is currently done under
California Title 20 (Cal. Code Regs., tit.
20 section 1604, subd. (g)(2) and section
1605.3, subd. (g)(6)) and the ANSI/APSP
Standard 14–2014 (ANSI/APSP 14–
2014), ‘‘Portable Electric Spa Energy
Efficiency.’’ Similarly, in response to
the May 2015 DPPP RFI, APSP
commented that portable spa pumps do
not use a significant amount of energy
in a portable electric spa and should not
be separately regulated as they are
components used in a regulated
appliance. (Docket No. EERE–2015–BT–
STD–0008, APSP, No. 10 at pp. 8–10)
Although not included in the
December 2015 DPPP Working Group
recommendations, the DPPP Working
Group discussed how the load points
specified for self-priming and non-selfpriming pool filter pumps were only
applicable for pumps with a rated
hydraulic horsepower less than 2.5 hp,
where rated hydraulic horsepower refers
to the hydraulic horsepower measured
at the maximum operating speed and
full impeller diameter of the rated
pump, as discussed in section III.E.1.
(Docket No. EERE–2015–BT–STD–0008,
No. 57 at pp. 280–291 and No. 50 at p.
56–62) In a meeting following the
December 2015 DPPP Working Group
recommendations, on April 19, 2016,
the DPPP Working Group discussed and
ultimately recommended that DOE not
develop a test procedure or standards
for self-priming and non-self-priming
pool filter pumps with a rated hydraulic
horsepower greater than or equal to 2.5
hp. (Docket No. EERE–2015–BT–STD–
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0008, No. 79 at pp. 33–54) The DPPP
Working Group discussed how the
typical applications and field use of
very large pool filter pumps differed
significantly from pool filter pumps
with hydraulic horsepower less than 2.5
hp. (Docket No. EERE–2015–BT–STD–
0008, CA IOUs, No. 53 at pp. 169–171;
CA IOUs, No. 54 at pp. 18–19;
Waterway, No. 54 at pp. 21–22; Zodiac,
No. 54 at p. 23) Specifically, unlike pool
filter pumps with hydraulic horsepower
less than 2.5 hp, which are typically
installed in residential applications
(section III.C.1), very large pool filter
pumps are more commonly installed in
commercial applications. In commercial
pools, the head and flow characteristics
of pool systems are significantly
different from residential applications.
(Docket No. EERE–2015–BT–STD–0008,
CA IOUs No. 53 at pp. 197–198)
Therefore, the DPPP Working Group
determined that any test procedure for
very large pool filter pumps would
require unique load points.
In addition, the DPPP Working Group
noted the lack of performance data for
self-priming and non-self-priming pool
filter pumps with a rated hydraulic
horsepower greater than or equal to 2.5
hp, which precluded the DPPP Working
Group from establishing baseline and
maximum technologically feasible
(‘‘max-tech’’) efficiency levels. Without
baseline and max-tech, the DPPP
Working Group was unable to establish
intermediary levels, and ultimately, was
not able to effectively characterize the
cost-versus-efficiency relationship for
very large pool filter pumps. As a result,
the DPPP Working Group recommended
that DOE not develop standards for very
large pool filter pumps as part of the
current negotiated rulemaking and did
not to recommend a test procedure for
these pumps. (Docket No. EERE–2015–
BT–STD–0008, No. 79 at pp. 33–54;)
Therefore, consistent with the December
2015 DPPP Working Group
recommendations, DOE proposes to not
specify a test procedure for very large
pool filter pumps with a rated hydraulic
horsepower greater than or equal to 2.5
hp as part of this rulemaking. If DOE
decides to pursue a test procedure and
standards for very large pool filter
pumps, DOE could do so as part of a
future rulemaking. Accordingly, all
future references to pool filter pumps,
self-priming pool filter pumps, and nonself-priming pool filter pumps refer to
pumps with a rated hydraulic
horsepower less than 2.5 hp.
In accordance with the December
2015 DPPP Working Group
recommendations, DOE proposes that
the test procedure would only be
applicable to those DPPP varieties for
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which DOE is considering establishing
performance-based energy conservation
standards: Self-priming pool filter
pumps, non-self-priming pool filter
pumps, waterfall pumps, and pressure
cleaner booster pumps. However, DOE
notes that applicability of the DPPP test
procedure and standards may differ
slightly with respect to dedicatedpurpose pool pumps that are supplied
by single-phase versus three-phase
power. Specifically, the Working Group
recommended that the scope of
standards for self-priming pool filter
pumps only apply to self-priming pool
filter pumps served by single-phase
power, while the recommended test
procedure and reporting requirements
would still be applicable to all selfpriming pool filter pumps—both those
served by single-phase power and those
served by three-phase power. The DPPP
Working Group also clarified that,
regardless of whether the pump is
supplied by single- or three-phase
power, the recommended rated
hydraulic horsepower limitation of 2.5
hp would still apply to both single- and
three-phase self-priming pool filter
pumps. (Docket No. EERE–2015–BT–
STD–0008, No. 82 Recommendations #3
at p. 2) Therefore, consistent with the
June 2016 DPPP Working Group
recommendations, DOE proposes that
the proposals contained in this NOPR
regarding the test procedure, sampling
requirements, labeling, and related
provisions for dedicated-purpose pool
pumps apply to all self-priming pool
filter pumps and non-self-priming pool
filter pumps less than 2.5 rated
hydraulic horsepower, as well as
waterfall pumps and pressure cleaner
booster pumps, regardless of the phase
of the supplied power with which they
are intended to be used. DOE
accordingly will limit the scope of any
potential energy conservation standards
for such equipment in a related energy
conservation standard rulemaking.
Further, consistent with the December
2015 DPPP Working Group
recommendations, DOE proposes
definitions for rigid-electric and
storable-electric spa pumps as a variety
of dedicated-purpose pool pump in this
test procedure NOPR, but is not
prescribing test procedures or reporting
requirements for them. In response to
HI’s comment regarding the
applicability of the ESCC definition to
spa pumps, DOE notes that any pumps
meeting the definition of dedicatedpurpose pool pumps are excluded from
the ESCC definition (see section III.A.1),
including rigid-electric or storableelectric spa pumps, as well as selfpriming and non-self-priming pool filter
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pumps that may be installed in spas.
However, DOE notes that self-priming
and non-self-priming pool filter pumps
that may be installed in spas, but are not
storable or rigid electric spa pumps,
would still be subject to the test
procedure as self-priming or non-selfpriming pool filter pumps, respectively,
regardless of the application.
In addition, upon further review of
the DPPP market and any potentially
similar pumps, DOE determined that
some end suction, submersible pond
pumps may meet the definition of selfpriming or non-self-priming pool filter
pump, but were not reviewed by the
DPPP Working Group and were not
intended by the DPPP Working Group to
be in the scope of this rulemaking. In
order to exclude these pumps from this
regulation, DOE proposes to exclude
submersible pumps from the scope of
the DPPP test procedure. To accomplish
this, DOE proposes to define a
‘‘submersible pump’’ as ‘‘a pump that is
designed to be operated with the motor
and bare pump fully submerged in the
pumped liquid.’’
The specific test methods proposed
for each of the applicable DPPP varieties
is discussed in more detail in section
III.C.
DOE requests comment on the
proposed scope of applicability of the
DPPP test procedure.
7. Definitions Related to DedicatedPurpose Pool Pump Speed
Configurations and Controls
In addition to definitions of
dedicated-purpose pool pump and the
specific DPPP varieties, DOE also
proposes to establish definitions to
further differentiate certain varieties of
dedicated-purpose pool pumps based on
the speed configuration of the motor
and/or the presence of controls on the
DPPP model as distributed in
commerce. The following subsections
discuss definitions for the various DPPP
speed configurations and the
applicability of control definitions to
dedicated-purpose pool pumps.
Currently, dedicated-purpose pool
pumps are distributed in commerce
with a variety of motor speed
configurations (e.g., single-speed, twospeed, multi-speed, or variable-speed).
The DPPP Working Group
recommended that DOE establish
different test points for each speed
configuration in the DPPP test
procedure, in order to best represent the
different energy use patterns exhibited
by each configuration (see section III.C).
(Docket No. EERE–2015–BT–STD–0008,
No. 51 Recommendations #6, 7 at p. 5)
Therefore, DOE proposes specific
definitions to establish the appropriate
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test method and load points for
applicable dedicated-purpose pool
pumps.
In the second round of DPPP Working
Group meetings, the DPPP Working
Group discussed and ultimately
recommended definitions for the
following speed configurations for
dedicated-purpose pool pumps: Singlespeed, two-speed, multi-speed, and
variable-speed. (Docket No. EERE–
2015–BT–STD–0008, No. 82,
Recommendation #5A at p. 3) These
definitions would enable each speed
configuration to be identified and tested
using the most appropriate test method
based on (1) the number of operating
speeds available on the pump; (2) the
minimum operating speed, or turndown ratio,23 on the pump; (3) the
pump’s ability to connect to a pool
pump control; and/or (4) the
characteristics of that pool pump
control. The DPPP Working Group
recommended the following definitions:
• Single-speed dedicated-purpose
pool pump means a dedicated-purpose
pool pump that is capable of operating
at only one speed.
• Two-speed dedicated-purpose pool
pump means a dedicated-purpose pool
pump that is capable of operating at
only two different, pre-determined
operating speeds, where the low
operating speed is less than or equal to
half of the maximum operating speed
and greater than zero, and must be
distributed in commerce either: (1) With
a pool pump control (i.e., variable speed
drive and user interface or switch) that
sets the speed in response to user
preferences or (2) without a pool pump
control that has such capability but is
unable to operate without the presence
of such a pool pump control.
• Multi-speed dedicated-purpose pool
pump means a dedicated-purpose pool
pump that is capable of operating at
more than two discrete pre-determined
operating speeds separated by speed
increments greater than 100 rpm, where
the lowest speed is less than or equal to
half of the maximum operating speed
and greater than zero, and must be
distributed in commerce with an onboard pool pump control (i.e., variable
speed drive and user interface or
programmable switch) that changes the
speed in response to pre-programmed
user preferences and allows the user to
select the duration of each speed
and/or the on/off times.
23 The turn-down ratio for multi-speed pumps,
including two-speed pumps, describes the ability of
the pump to decrease speed relative to the
maximum operating speed and is calculated as the
maximum operating speed over the minimum
operating speed of the pump.
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• Variable-speed dedicated-purpose
pool pump means a dedicated-purpose
pool pump that is capable of operating
at a variety of user-determined speeds,
where all the speeds are separated by at
most 100 rpm increments over the
operating range and the lowest
operating speed is less than or equal to
one-third of the maximum operating
speed and greater than zero. Such a
pump must include a variable speed
drive (i.e., equipment capable of varying
the speed of the motor) and be
distributed in commerce either: (1) With
a user interface that changes the speed
in response to pre-programmed user
preferences and allows the user to select
the duration of each speed and/or the
on/off times or (2) without a user
interface but is unable to operate
without the presence of a user interface.
(Docket No. EERE–2015–BT–STD–0008,
No. 82, Recommendation #5A at p. 3)
In addition to the number of speeds
available on any given pump, the DPPP
Working Group’s recommended
definitions contain minimum operating
speeds for two-speed, multi-speed, and
variable-speed dedicated-purpose pool
pumps. Specifically, the DPPP Working
Group recommended a minimum speed
less than or equal to half of the
maximum operating speed for twospeed and multi-speed dedicatedpurpose pool pumps and a minimum
operating speed less than or equal to
one-third of the maximum operating
speed for variable-speed dedicatedpurpose pool pumps.24 This is generally
consistent with ANSI/APSP/ICC–15a–
2013,25 CA Tile 20,26 and ENERGY
STAR,27 which require that, in order to
be considered two-speed, multi-speed,
or variable-speed equipment, dedicatedpurpose pool pumps must have the
capability of operating at two or more
speeds with the low speed having a
rotation rate that is no more than onehalf of the motor’s maximum rotation
rate.
Further, the DPPP Working Group
also recommends that in order to be
considered a variable-speed dedicated24 DOE notes that the requirement for variablespeed dedicated-purpose pool pumps would be
applicable to the dedicated-purpose pool pump,
when equipped with an applicable pool pump
control, as the minimum operating speed will
typically be dictated by the control. That is, the
pump must inherently be capable of being turned
down to such a speed, provided a control that is
also capable of being turned down to a speed of less
than or equal to one-third of the maximum speed.
25 Section 4.1.1.2.
26 Cal. Code Regs., tit. 20 section 1605.3, subd.
(g)(5).
27 ENERGY STAR Pool Pumps—Program
Requirements Version 1.1. Available at https://
www.energystar.gov/products/spec/pool_pumps_
specification_version_1_0_pd.
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purpose pool pump, such a pump must
be capable of operating in speed
increments of at most 100 rpm, when
installed with an applicable pool pump
control. (Docket No. EERE–2015–BT–
STD–0008, No. 82, Recommendation
#5A at p. 3) Conversely, if such a pump
is only able to operate with speed
increments greater than 100 rpm, then
that pump would be considered a multispeed pump (assuming it meets all other
previously discussed requirements). The
minimum operating speed and spacing
requirements in two-speed, multi-speed,
and variable-speed dedicated-purpose
pool pumps ensure that the test
procedure for these speed
configurations results in representative
energy performance. That is, unless the
low operating speed is consistent with
or below the specified minimum
operating speed, and the speed
increment requirements are met, the
DPPP Working Group did not believe
that the load points and weights
specified for variable-speed dedicatedpurpose pool pumps (presented in
section III.C.1) would be representative.
(Docket No. EERE–2015–BT–STD–0008,
No. 95 at pp. 129–146)
Finally, the definitions recommended
by the DPPP Working Group contain
requirements regarding the presence
and operating characteristics of a pool
pump control. In the field, two-speed,
multi-speed, and variable-speed
dedicated-purpose pool pumps require
controls to enable operation at all
available speeds. In their discussions,
the DPPP Working Group acknowledged
that most two-speed dedicated-purpose
pool pumps are currently distributed in
commerce without controls, as such
pumps are typically intended to be
paired with new or existing two-speed
controls. Similarly, the DPPP Working
Group acknowledged that variablespeed and some multi-speed dedicatedpurpose pool pumps are currently
distributed in commerce without a user
interface (a type of control), as such
pumps are typically intended to be
paired with new or existing pool
automation systems in the field. (Docket
No. EERE–2015–BT–STD–0008, No. 95
at pp. 40–62, 76–79, 82–111; 129–147).
Certain members of the DPPP
Working Group voiced concern that if
two-speed, multi-speed, and variablespeed dedicated-purpose pool pumps
were distributed in commerce without
any form of control or user interface,
there would be a significant risk that
such pumps would not be paired with
an applicable pool pump control in the
field and would not achieve the
performance and potential energy
savings represented by the WEF metric.
(Docket No. EERE–2015–BT–STD–0008,
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No. 91 at pp. 141–183) Therefore, to
have reasonable assurance that the test
points and resultant WEF metric for the
various DPPP speed configurations
would be representative of actual
performance of the equipment in the
field, the DPPP Working Group
developed the recommended definitions
to ensure that only those dedicatedpurpose pool pumps that either: (1) Are
distributed in commerce with a pool
pump control or user interface (as
applicable) or, (2) for two-speed and
variable-speed dedicated-purpose pool
pumps, requires the installation of such
controls or user interface (as applicable)
in order to operate would be able to be
treated as two-speed, multi-speed, and
variable-speed dedicated purpose pool
pumps.
The DPPP Working Group developed
the later requirement (that two-speed
and variable-speed dedicated purpose
pool pumps cannot operate without
being installed with a pool pump
control or user interface, as applicable)
to accommodate those cases where a
dedicated-purpose pool pump was
intended to be installed into a residence
with an existing pool pump control or
user interface (as applicable) that met
the stated requirements or may be
paired with an applicable pool pump
control or user interface in the field. In
such cases, the dedicated-purpose pool
pump would be allowed to be sold
without the presence of a pool pump
control or user interface (as applicable)
so as not to burden the end-consumer
with a duplicative pool pump control or
user interface. However, to ensure that
two-speed and variable-speed
dedicated-purpose pool pumps would
in all cases be installed and operated
with an applicable pool pump control or
user interface that enables the expected
energy performance, the definitions
require that these pumps be unable to
operate without being connected to an
applicable pool pump control or user
interface in the field. Specifically, the
Working Group recommended that the
two-speed DPPP definition require such
a pump to be distributed in commerce
either: (1) With a pool pump control
that has certain capabilities or (2)
without a pool pump control that has
those capabilities but is unable to
operate without the presence of such a
pool pump control. Similarly, the
Working Group recommended that the
variable-speed DPPP definition require
such a pump to include a variable speed
drive and be distributed in commerce
either: (1) With a pool pump user
interface with certain capabilities or (2)
without a user interface but is unable to
operate without the presence of a user
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interface. Conversely, the DPPP
Working Group did not believe that this
accommodation was necessary for
multi-speed dedicated-purpose pool
pumps and, as a result, multi-speed
dedicated-purpose pool pumps are
required to be distributed in commerce
with an on-board control. DOE notes
that, based on the proposed definition,
multi-speed dedicated-purpose pool
pumps would be required to have an onboard control when distributed in
commerce, which includes when the
pump is imported into the United
States.
While the DPPP Working Group’s
recommended definitions for two-speed,
multi-speed, and variable-speed
dedicated-purpose pool pumps all
reference the presence and operating
characteristics of pool pump controls,
the applicable types of controls vary
among the definitions. In the definition
of variable-speed dedicated-purpose
pool pump, the definition refers to the
terms ‘‘variable speed drive’’ and ‘‘user
interface,’’ where the terms ‘‘variable
speed drive’’ and ‘‘user interface’’ refer
to a specific variety of pool pump
control. Conversely, in the case of twospeed and multi-speed dedicatedpurpose pool pumps, the recommended
definitions allow for an additional
variety of pool pump controls, namely
switches, which are applicable to such
equipment.
In addition, the definitions of multispeed and variable-speed dedicatedpurpose pool pump require the
applicable pool pump control to be
programmable such that users may
select the duration of each speed
and/or the on/off times and the pump
will automatically operate according to
that schedule without manual
intervention. Both of these definitions
are meant to capture pool pump
controls and user interfaces that allow
the user to schedule the periods of time
the pool pump is operating at any given
speed, as well as when the pump turns
on and turns off. Pool pump controls
and user interfaces that, for example,
merely enable the user to set a duration
of operation at high speed and then
default to low speed operation, but do
not allow the user to pre-determine
when the pump would turn on and off
would not meet the definition of multispeed or variable-speed dedicatedpurpose pool pump. (Docket No. EERE–
2015–BT–STD–0008, No. 92 at pp. 222–
231)
Conversely, for two-speed dedicatedpurpose pool pumps, the DPPP Working
Group recommended that the definition
include the requirement that the pool
pump control be capable of changing
the speed in response to user
preferences, but did not recommend
that such controls must operate on a
pre-programmed schedule. As such, the
functionality required for two-speed
pool pump controls may be
accomplished by an automated, preprogrammed, timer-based control and
user interface or a simple manual switch
that would require the user to
physically switch between the low and
high operating speeds. The DPPP
Working Group accommodated more
simplistic controls for two-speed
dedicated-purpose pool pumps based on
the fact that most two-speed dedicatedpurpose pool pumps available in the
market today are not currently sold with
any integrated control. (Docket No.
EERE–2015–BT–STD–0008, No. 92 at
pp. 215–222)
The pool pump control varieties, pool
pump control operating characteristics,
and requirements regarding the
inclusion of pool pump controls
applicable to each DPPP speed
configuration are summarized in Table
III.2.
TABLE III.2—SUMMARY OF APPLICABLE POOL PUMP CONTROL VARIETIES AND RELATED REQUIREMENTS FOR EACH DPPP
SPEED CONFIGURATION
DPPP Speed
configuration
definition
Two-Speed ............................
Multi-Speed ...........................
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Variable-Speed .....................
Applicable pool pump control varieties
•
•
•
•
•
Variable speed drive and user interface or
Switch ............................................................
Variable speed drive and user interface or
Switch ............................................................
Variable speed drive and user interface .......
However, to ensure that the more
accommodating requirements for pool
pump controls in the two-speed DPPP
definition would not result in an
inadvertent loophole and/or bias in the
market for DPPP varieties where twospeed dedicated-purpose pool pumps
may be the least efficient option, the
DPPP Working Group recommended
additional provisions for larger twospeed self-priming pool filter pumps.
Specifically, in order to use the twospeed DPPP test procedure (described in
section III.C.1.b), the DPPP Working
Group recommended that self-priming
pool filter pumps that are greater than
or equal to 0.711 rated hydraulic
horsepower and less than 2.5 rated
hydraulic horsepower and that are twospeed must also be distributed in
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Pool pump
control must
be pre-programmable
Inclusion of pool pump
controls as distributed
in commerce
No ..............
Included or DPPP model cannot operate without being installed with such controls.
Included and on-board.
Yes .............
Yes .............
commerce either: (1) With a pool pump
control (variable speed drive and user
interface or switch) that changes the
speed in response to pre-programmed
user preferences and allows the user to
select the duration of each speed
and/or the on/off times or (2) without a
pool pump control with such capability
but is unable to operate without the
presence of such a pool pump control.
(Docket No. EERE–2015–BT–STD–0008,
No. 82, Recommendation #5B at p. 3).
This is discussed in more detail in
section III.C.1.e.
In this NOPR, DOE proposes to adopt
the definitions for single-speed, twospeed, multi-speed, and variable-speed
dedicated-purpose pool pump as
proposed by the DPPP Working Group,
with a few minor modifications. DOE
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Included or DPPP model cannot operate without being installed with such controls.
notes that the definition of variablespeed dedicated-purpose pool pump
recommended by the DPPP Working
Group clarifies the meaning of the term
variable speed drive as describing
‘‘equipment capable of varying the
speed of the motor,’’ while the
definitions of two-speed and multispeed dedicated-purpose pool pump
also reference this term but do not
contain such a clarification. Therefore,
to clarify the meaning of variable speed
drive and ensure that such clarification
is applicable to all DPPP speed
configurations, DOE proposes to
establish a definition for variable speed
drive, for the purposes of applying the
DPPP test procedure, as equipment
capable of varying the speed of the
motor that removes the clarifying
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parenthetical (‘‘equipment capable of
varying the speed of the motor’’). DOE
believes the terms ‘‘user interface’’ and
‘‘switch’’ are unambiguous and wellunderstood in the industry and,
therefore, do not require explicit
definitions.
DOE requests comments on these
proposed definitions for single-speed,
two-speed, multi-speed, and variablespeed dedicated-purpose pool pump.
DOE also requests comment on any
additional criteria or specificity that
might be required in the definitions to
effectively differentiate the various
speed configurations for different DPPP
varieties.
For dedicated-purpose pool pumps
distributed in commerce with
applicable pool pump controls, the
DPPP Working Group considered
additional requirements if the controls
also include ‘‘freeze protection
controls.’’ Freeze protection controls are
controls that, at a certain ambient
temperature, turn on the dedicatedpurpose pool pump to circulate water
for a period of time to prevent the pool
and water in plumbing from freezing. As
the control schemes for freeze
protection vary widely between
manufacturers, the resultant energy
consumption associated with such
control can also vary depending on
control settings and climate. To ensure
freeze protection controls on dedicatedpurpose pool pumps only operated
when necessary and did not result in
unnecessary, wasted energy use, the
DPPP Working Group discussed and
ultimately recommended establishing
prescriptive requirements for dedicatedpurpose pool pumps that are distributed
in commerce with freeze protection
controls. Specifically, the DPPP
Working Group recommended that all
dedicated-purpose pool pumps
distributed in commerce with freeze
protection controls be shipped either:
(1) With freeze protection disabled or
(2) with the following default, useradjustable settings:
a. The default dry-bulb air
temperature setting is no greater than 40
°F; and
b. The default run time setting shall
be no greater than 1 hour (before the
temperature is rechecked); and
c. The default motor speed shall not
be more than 1⁄2 of the maximum
available speed.
(Docket No. EERE–2015–BT–STD–0008,
No. 82, Recommendation #6A at p. 4).
In order to identify dedicated-purpose
pool pumps with freeze protection
controls for which the recommended
prescriptive requirements would be
applicable, DOE proposes to define
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‘‘freeze protection controls’’ as ‘‘pool
pump controls that, at a certain ambient
temperature, turn on the dedicatedpurpose pool pump to circulate water
for a period of time to prevent the pool
and water in plumbing from freezing.’’
DOE requests comment on the
proposed definition for freeze protection
controls.
8. Basic Model
In the course of regulating consumer
products and commercial and industrial
equipment, DOE has developed the
concept of a ‘‘basic model’’ to determine
the specific product or equipment
configuration(s) to which the
regulations would apply. For the
purposes of applying the proposed
DPPP regulations, DOE also proposes to
define what constitutes a ‘‘basic model’’
of a dedicated-purpose pool pump.
Applying this basic model concept
would allow manufacturers to group
similar models within a basic model to
minimize testing burden, while
ensuring that key variables that
differentiate DPPP energy performance
and/or utility are maintained as separate
basic models. In other words,
manufacturers would need to test only
a representative number of units of a
basic model in lieu of testing every
model they manufacture. However,
manufacturers may only group
individual models of dedicated-purpose
pool pumps that are reasonably similar;
that is, only dedicated-purpose pool
pumps from the same equipment class
may be grouped together. In addition,
the represented performance for all
models within a basic model must be
based on the tested performance of the
least efficient model.
In the January 2015 general pumps TP
final rule, DOE adopted a definition for
a ‘‘basic model’’ of pump that provided
additional specifications regarding the
characteristics that differentiate basic
models, including variation in number
of stages for multistage pumps, variation
in impeller trim, and variation in motor
horsepower resulting from differences
in number of stages or impeller trim. 81
FR 4086, 4092–94 (Jan. 25, 2016).
DOE proposes to amend the definition
of ‘‘basic model’’ for pumps established
in the January 2016 general pumps TP
final rule to also accommodate
dedicated-purpose pool pumps. DOE
notes that many of the specific
accommodations in the basic model
definition regarding number of stages
for multistage pumps and trimmed
impellers are applicable only to those
general pumps that were the subject of
the January 2016 general pumps TP
final rule. 81 FR 4086 (Jan. 25, 2016).
DOE understands that dedicated-
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purpose pool pumps are exclusively
single-stage pumps and, therefore, the
provision regarding variation in number
of stages is not applicable. Furthermore,
DOE understands that each DPPP model
is offered with only one impeller
diameter, unlike general pumps for
which a given pump model may be sold
with many different impeller diameters
that are customized for each
application. Therefore, DOE believes
that the provision for grouping
individual pumps that vary only in
impeller diameter, or impeller trim, is
also not applicable to dedicated-purpose
pool pumps; any variation in impeller
trim would constitute a separate basic
model for dedicated-purpose pool
pumps. Finally, as neither the
multistage nor impeller trim
specifications for basic model
designation apply to dedicated-purpose
pool pumps, the provision regarding
variation in motor horsepower resulting
from variation in either of those
characteristics also does not apply to
dedicated-purpose pool pumps.
Therefore, DOE proposes to adopt
only the general provisions of the
current pump basic model definition
that are applicable to dedicated-purpose
pool pumps, which includes all units of
a given product or equipment type (or
class thereof) manufactured by one
manufacturer, having the same primary
energy source, and having essentially
identical electrical, physical, and
functional (or hydraulic) characteristics
that affect energy consumption, energy
efficiency, water consumption, or water
efficiency. In addition, DOE proposes to
clarify that the specific provisions
regarding number of stages, impeller
trim, and variation in motor horsepower
as a result of those characteristics
adopted in the pumps basic model
definition are only applicable to the
general pumps addressed by the January
2015 general pumps TP and ECS final
rule, for which standards are specified
in 10 CFR 431.465(b). 81 FR 4086 (Jan.
25, 2016) and 81 FR 4368 (Jan. 26,
2016).
DOE requests comment on the
proposed definition of ‘‘basic model.’’
In addition, DOE requests comment
on any characteristics unique to
dedicated-purpose pool pumps that may
necessitate modifications to the
proposed definition of ‘‘basic model.’’
B. Rating Metric
One of the first and most important
issues DOE must consider in designing
a test procedure is the selection of the
regulatory metric. In selecting an
appropriate metric for dedicatedpurpose pool pumps, the DPPP Working
Group reviewed applicable metrics
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currently employed by existing
regulatory and voluntary programs for
dedicated-purpose pool pumps in the
United States and internationally.
Ultimately, the DPPP Working Group
recommended using a new metric, the
WEF, as the regulatory metric for
dedicated-purpose pool pumps. (Docket
No. EERE–2015–BT–STD–0008, No. 51,
Recommendation #5 at p. 4) A review of
the existing regulatory programs are
discussed in more detail in section
III.B.1 and the proposed WEF metric is
presented in section III.B.2.
1. Review of Current DPPP Regulatory
and Voluntary Programs
In considering a metric for dedicatedpurpose pool pumps, the DPPP Working
Group conducted research to identify
what, if any, DPPP-related regulatory
and voluntary programs currently exist.
DOE identified one regulatory program,
first adopted by the California Energy
Commission (CEC) and subsequently
implemented in a number of other
States,28 and three domestic voluntary
pool pump programs by APSP, the
Consortium for Energy Efficiency (CEE),
and ENERGY STAR that are relevant to
dedicated-purpose pool pumps. DOE
also identified international pool pump
programs established in Australia and
New Zealand, as well as DOE’s own
January 2016 general pumps TP final
rule. 81 FR 4086 (Jan. 25, 2016).
The majority of existing regulatory
and voluntary programs in the United
States for dedicated-purpose pool
pumps focus on energy factor (EF) as the
key metric for describing performance.
Some programs also establish
prescriptive requirements related to the
construction of DPPP motors.
Specifically, Article 4 of Chapter 4 of
Title 20 of the California Code of
Regulations, ‘‘Appliance Efficiency
Regulations,’’ (CA Title 20); 29 ANSI/
APSP/ICC–15a–2013; 30 the CEE
Residential Swimming Pool Initiative; 31
and ENERGY STAR 32 all require testing
and reporting of EF and other pump
performance parameters at a variety of
load points, specified in terms of up to
three systems curves (curves A, B, and
C) and up to four speeds (minimum,
maximum, half, and most efficient
speed). In addition to EF, three of these
programs (i.e., CA Title 20, ANSI/APSP/
ICC–15a–2013, and ENERGY STAR)
require reporting of nominal motor
speed, flow, and input power at the
specified load points based on testing in
accordance with ANSI/HI 1.6–2000.33
The three unique system curves (curve
A, curve B, and curve C) are described
by equations in terms of head and flow,
as shown in Table III.3, and were
developed to be representative of 2.0inch, 1.5-inch, and 2.5-inch diameter
plumbing, respectively.34
TABLE III.3—PUMP SYSTEM CURVE
FORMULAS
Curve
Formula
A ..........
Head (feet) = 0.0167 × Flow 2
(gpm)
Head (feet) = 0.050 × Flow 2 (gpm)
Head (feet) = 0.0082 × Flow 2
(gpm)
B ..........
C ..........
The majority of programs reference
and require reporting on each of curves
A, B, and C; however, programs differ in
the number of operating speeds that are
required to be tested. For example, CA
Title 20 requires manufacturers to report
all applicable quantities 35 on each
curve at maximum speed only for
single-speed dedicated-purpose pool
pumps and at both maximum and
minimum speeds for two-speed, multispeed, and variable-speed dedicatedpurpose pool pumps. Cal. Code Regs.
section1604, subd. (g). Conversely,
ANSI/APSP/ICC–15a–2013 requires
testing at maximum speed for singlespeed pumps; all available speeds for
multi-speed pumps (including twospeed pumps); and maximum,
minimum, half, and most efficient speed
for variable-speed dedicated-purpose
pool pumps.36 The load points specified
by each program are summarized in
Table III.4.
TABLE III.4—SUMMARY OF LOAD POINTS REQUIRED BY CA TITLE 20, ANSI/APSP/ICC–15A–2013, ENERGY STAR,
AND CEE
Pump speed(s)
Single-speed .....
Two-speed .........
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Multi-speed ........
CA title 20
ANSI/APSP/ICC–15a–2013
Max Speed on Curves A, B,
& C.
Max and Min Speed on
Curves A, B, & C.
Max and Min Speed on
Curves A, B, & C.
28 See, e.g. Ariz. Rev. Stat. section 44–1375
(2015); Conn. Agencies Regs. section 16a–48.4
(2015); Fla. Stat. Ann. section 533.909 (2015); and
Wash. Rev. Code Ann. section 19.260.040 (2015).
29 California Energy Commission (CEC). Chapter
4: Energy Conservation, Article 4: Appliance
Efficiency Regulations. In California Code of
Regulations Title 20. Public Utilities and Energy.
§ 1601 1608. March 28, 2014. CEC–140–2014–002.
www.energy.ca.gov/2014publications/CEC–140–
2014–002/CEC–140–2014–002.pdf . A 2015 update
to the CEC Title 20 Appliance Efficiency
Regulations was released in July 2015. CEC–400–
2015–021. https://www.energy.ca.gov/
2015publications/CEC-400-2015-021/CEC-4002015-021.pdf.
30 Section 4.1.2 of ANSI/APSP/ICC–15a–2013.
31 Consortium for Energy Efficiency (CEE). CEE
High Efficiency Residential Swimming Pool
Initiative. December 2012. https://library.cee1.org/
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Max Speed on Curves A, B,
& C.
Max and Half Speed on
Curves A, B, & C.
All Available Speed on
Curves A, B, & C.
ENERGY STAR
Max Speed on Curves A, B,
& C.
Max and Half Speed on
Curves A, B, & C.
All Available Speed on
Curves A, B, & C.
sites/default/files/library/9986/cee_res_
swimmingpoolinitiative_07dec2012_pdf_10557.pdf.
32 ENERGY STAR Program Requirements Product
Specifications for Pool Pumps, Final Test Method.
Rev. Jan–2013. https://www.energystar.gov/sites/
default/files/specs/Pool%20Pump%20Final%20
Test%20Method%2001-15-2013.pdf.
33 DOE notes that CA Title 20 actually requires
that measurements of pump efficiency be
conducted in accordance with ANSI/HI 1.6–2000,
but does not explicitly extend this requirement to
measured speed, flow, and input power, which are
the variables necessary to calculate EF. Cal. Code
Regs. section1604, subd. (g).
34 PG&E developed curves A, B, and C based data
from an exercise by ADM Associates, Inc. in 2002,
EVALUATION OF YEAR 2001 SUMMER
INITIATIVES POOL PUMP PROGRAM and
contractor input. However, the actual data for the
curves are not contained in the ADM report (the
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CEE
N/A.*
Max and Half Speed on
Curve A.
Max and Half Speed on
Curve A.
ADM report can be found at www.calmac.org/
publications/SI_Pool_Pump.pdf; Last accessed
April 4, 2016). Curves A and B are first formally
mentioned in a subsequent report by PG&E in Codes
and Standards Enhancement Initiative for FY 2004.
However, this report does not discuss the derivation
of the curves. (https://consensus.fsu.edu/FBC/PoolEfficiency/CASE_Pool_Pump.pdf; Last accessed
April 29, 2016). In addition, section 4.1.2.1.3 of
ANSI/APSP/ICC–15a–2013 describes curves A, B,
and C as ‘‘approximately’’ representative of 2.0inch, 1.5-inch, and 2.5-inch pipe, respectively.
35 CA Title 20 requires reporting of motor
nominal speed (rpm), flow (gpm), power (W and
volt amps (VA)), EF (gal/Wh). Cal. Code Regs.
section 1606, subd. (a).
36 Sections 4.1.2.1.4–4.1.2.1.6 of ANSI/APSP/
ICC–15a–2013.
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TABLE III.4—SUMMARY OF LOAD POINTS REQUIRED BY CA TITLE 20, ANSI/APSP/ICC–15A–2013, ENERGY STAR,
AND CEE—Continued
Pump speed(s)
Variable-speed ..
CA title 20
ANSI/APSP/ICC–15a–2013
CEE
Max, Min, Half, and Most Efficient Speed on Curves A,
B, & C.
Max and Min Speed on
Curves A, B, & C.
ENERGY STAR
Max, Min, and Most Efficient
Speed on Curves A, B, &
C.
Max, Half, and Most Efficient
Speed on Curve A.
* CEE requires applicable pool pumps to meet an EF requirement at both a high and low speed and, therefore, single-speed pool pumps are
not eligible for CEE qualification.
In addition to requiring measurement
and reporting of DPPP performance
characteristics, CA Title 20,37 APSP/
ANSI/ICC–15a–2013,38 ENERGY
STAR,39 and CEE 40 contain prescriptive
requirements regarding the design and
characteristics of the DPPP motor and
controls. Specifically, CA Title 20,
ANSI/APSP/ICC–15a–2013, and
ENERGY STAR all require that DPPP
motors must:
(1) Have the capability of operating at
two or more speeds, where the ‘‘low’’
speed has a rotation rate that is no more
than one-half of the motor’s maximum
rotation rate, if the motor is 1 hp or
greater;
(2) be operated with an applicable
multi-speed pump control with a
default circulation speed no more than
one-half of the motor’s maximum
rotation rate and whose high speed
override capability, if available, does
not extend for a period exceeding 24
hours; and
(3) have their efficiency reported, as
measured in accordance with the test
method of the Institute of Electrical and
Electronics Engineering (IEEE) 114–
2001.
CA Title 20 also requires that DPPP
motors not be split-phase or capacitor
start-induction run-type motors. Cal.
Code Regs. section 1605.3, subd. (g) and
section 1604, subd. (g).
In addition to the testing and
prescriptive design requirements,
ENERGY STAR 41 and CEE 42 also
specify performance requirements based
on EF at specified speed points on curve
A only.43 The ENERGY STAR and CEE
requirements are specified in Table III.5
and Table III.6, respectively. CA Title
20 44 and APSP/ANSI/ICC–15a–2013 do
not currently have any minimum energy
performance requirements (i.e., these
programs do not specify a minimum EF
requirement).
TABLE III.5—TABLE ENERGY STAR POOL PUMP ENERGY FACTOR CRITERIA AT POOL PUMP PERFORMANCE CURVE A *
Energy
efficiency
level
gal/Wh
Pump sub-variety
Speed setting
Single-Speed Pump ....................................................................................................
Multi-Speed, Variable-Speed and Variable-Flow Pump .............................................
Single-Speed ...........................................
Most Efficient Speed ...............................
EF ≥3.80
EF ≥3.80
* Although the ENERGY STAR test method requires the testing and reporting of EF and other DPPP performance metrics at curves A, B, and
C at various speed points, the ENERGY STAR specification is only applied on curve A at a single speed point.
TABLE III.6—CEE TIER 1 AND 2 EF REQUIREMENTS
Efficiency level
Lower speed *
EF
gal/Wh
Low speed **
EF
gal/Wh
CEE Tier 1 ....................................................................
CEE Tier 2 ....................................................................
No Requirement ...........................................................
≥12.0 .............................................................................
≥3.8
≥5.5
High speed †
EF
gal/Wh
≥1.6
≥1.7
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* Where ‘‘lower speed’’ is the optimal or most efficient speed for the pool pump, likely ranging from 600 to 1,200 RPM.
** Where ‘‘low speed’’ is either the minimum speed for two-speed pumps or half the maximum speed for variable-speed pumps, typically 1,725
RPM.
† Where ‘‘high speed’’ is the maximum operating speed of the pump, usually 3,450 RPM.
37 Cal. Code Regs. section 1605.3, subd. (g) and
section 1604, subd. (g).
38 Sections 4.1.1, ‘‘Motors,’’ and 4.2, ‘‘Pump
controllers’’ of ANSI/APSP/ICC–15a–2013.
39 ENERGY STAR Pool Pumps—Program
Requirements Version 1.1. Available at https://
www.energystar.gov/products/spec/pool_pumps_
specification_version_1_0_pd.
40 Consortium for Energy Efficiency (CEE). High
Efficiency Residential Swimming Pool Initiative:
Pool Pump Control Specification. January 1, 2013.
https://library.cee1.org/sites/default/files/library/
9988/cee_residential_pool_pump_control_
specification_29414.pdf.
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41 ENERGY STAR Pool Pumps—Program
Requirements Version 1.1. Available at https://
www.energystar.gov/products/spec/pool_pumps_
specification_version_1_0_pd.
42 Consortium for Energy Efficiency (CEE). High
Efficiency Residential Swimming Pool Initiative:
Pool Pump Specification. January 1, 2013. Available
at: https://library.cee1.org/sites/default/files/library/
9987/cee_residential_pool_pump_specification_
90947.pdf.
43 DOE notes that, as acknowledged by Pentair
during the DPPP Working Group meetings, while
curve A is referenced in the CEE High Efficiency
Residential Swimming Pool Initiative (see https://
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res_swimmingpoolinitiative_07dec2012_pdf_
10557.pdf), an error may have been made in
establishing the CEE performance levels and that
CEE is aware that some data were generated using
curve C, where curve A was intended, resulting in
the error. (Docket No. EERE–2015–BT–STD–0008,
Pentair, No. 38, p. 135)
44 Cal. Code Regs. section 1605.3, subd. (g) and
section 1604, subd. (g).
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Internationally, the Australia state
and territory governments and the New
Zealand government operate the Energy
Rating Labeling Program that relies on
Australian Standard (AS) 5102–2009,
‘‘Performance of household electrical
appliances—Swimming pool pump—
units, Parts 1 and 2’’ (AS 5102–2009) as
the basis for the efficiency levels and
testing requirements for residential pool
pumps. The minimum energy
performance standard in part 2 of AS
5102–2009 is stated in terms of a
minimum EF at a single load point on
a new, curve D, shown in Table III.7.
The current MEPS is 8 liters/watt-hour
(2.09 gal/Wh).
performance of a minimally compliant
pump without controls. Id. Both PEICL
and PEIVL can be generally evaluated as
the weighted average input power to the
motor or controls, if available, at
specific load points over the weighted
average input power to a pump and
motor that is minimally compliant with
DOE’s energy conservation standards for
general pumps established in a final
rule also published in January 2016
serving the same hydraulic load. 81
4086, 4104–4109 (Jan. 25, 2016)
(January 2016 general pumps TP final
rule) and 81 FR 4368 (Jan. 26, 2016)
(January 2016 general pumps ECS final
rule).
Finally, DOE notes that in January
2016, DOE published the January 2016
general pumps TP final rule in which
DOE established definitions, sampling
plans, and a test procedure applicable to
pumps. 81 FR 4086 (Jan. 25, 2016). DOE
established a new metric, the pump
energy index (PEI), to rate the energy
performance of pumps subject to that
test procedure. 81 FR 4086, 4104–4109
(Jan. 25, 2016). That test procedure
contains methods for determining pump
energy index for continuous loads
(PEICL) for pumps sold without
continuous or non-continuous controls,
and the pump energy index for variable
loads (PEIVL) for pumps sold with either
continuous or non-continuous controls.
Both PEICL and PEIVL describe the
weighted average performance of the
rated pump at specific load points,
normalized with respect to the
2. Proposed Metric: Weighted Energy
Factor
In developing an appropriate metric
for dedicated-purpose pool pumps, the
DPPP Working Group reviewed the
applicable metrics (i.e., PEI, EF, WEF)
and considered the advantage and
disadvantages of each. Overall, DOE
discussed with the DPPP Working
Group the key objectives of any DPPP
metric, including that it (1) be
objectively measurable, (2) be
representative of the energy use or
energy efficiency of dedicated-purpose
pool pumps, (3) provide an equitable
differentiation of performance among
different DPPP models and
technologies, (4) be able to compare the
energy efficiency of a given DPPP model
to a minimum standard level, and (5)
provide the necessary and sufficient
information for purchasers to make
informed decisions regarding DPPP
selection. (Docket No. EERE–2015–BT–
STD–0008, No. 38 at pp. 207–208)
The DPPP Working Group focused on
defining a performance-based metric
that is similar to EF metric currently
used to describe DPPP performance by
many existing programs, as presented in
III.B.1, but that also accounts for the
potential energy savings of equipment
Where:
WEF = weighted energy factor in kgal/kWh;
wi = weighting factor at each load point i;
Qi = flow at each load point i in gal/min; 45
Pi = input power to the motor (or controls,
if present) at each load point i in W;
i = load point(s), defined uniquely for each
DPPP variety; and
n = number of load point(s), defined
uniquely for each speed configuration.
(Docket No. EERE–2015–BT–STD–0008, No.
51 Recommendation # 5 at p. 4)
TABLE III.7—CURVE D DEFINITION
Metric equivalent
Imperial unit
equivalent *
H (m) = 0.00018 Flow
(L/min).**
H (ft) = 0.0084 x Flow
(gpm).**
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* 1 liter/minute = gallons/minute.
** 1 meter (pressure) = feet (pressure).
45 P
and Qi,j are determined in accordance with
December 2015 DPPP Working Group
recommendations. (Docket No. EERE–2015–BT–
STD–0008, No. 51 Recommendation #8 at p. 6) See
section III.D for a discussion of this methodology.
i,j
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The specific load points and weights for
each DPPP variety are discussed in
section III.C.
As seen in equation (1), this metric
would be expressed in terms of
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with multiple operating speeds. (Docket
No. EERE–2015–BT–STD–0008, No. 38
at pp. 211–213) Specifically, the DPPP
Working Group considered developing a
metric that is a weighted average of the
performance of a dedicated-purpose
pool pumps at multiple speed points
along a representative system curve.
Ultimately, the DPPP Working Group
recommended using the weighted
energy factor (WEF), which is defined as
the ratio of the flow provided by the
pump, divided by the input power to
the pump, at one or more load points,
where these load points are selected
depending on the specific DPPP variety
and speed configuration, as shown in
equation (1). (Docket No. EERE–2015–
BT–STD–0008, No. 38 at pp. 209–223)
The DPPP Working Group
recommended weighting the measured
flow and power individually in the
numerator and denominator,
respectively, instead of first calculating
the EF at each load points and then
weighting the calculated EF values at
each load point together. The DPPP
Working Group believed that weighting
the individual flow and input power
points instead of the EF values would be
more representative of the relative
energy performance of DPPP models. In
particular, the DPPP Working Group
determined that calculating the
weighted average flow over the
weighted average input power, as
proposed, would result in a relative
improvement in energy efficiency
between single-speed, two-speed, multispeed, and variable-speed equipment
commensurate with that likely to be
experienced in the field. Conversely,
weighting the EF values directly would
exaggerate the improvement resulting
from variable speed technology. (Docket
No. EERE–2015–BT–STD–0008, ASAP,
No. 48 at pp. 1–2; No. 57 at pp. 25–60)
The equation for WEF is shown in the
equation (1):
kilogallons per kilowatt-hour (kgal/
kWh), similar to the EF metric.
Regarding the units of the WEF metric,
members of the DPPP Working Group
suggested that the values of flow and
power be determined in gallons and
watts, respectively, but the resultant
WEF metric be represented in terms of
kgal/kWh. DOE notes that this is
inconsistent with the EF metric, which
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represents in terms of gal/Wh, but is
numerically identical because both the
numerator and denominator are scaled
consistently. Pentair stated that, because
pools are often discussed in terms of
thousands or tens of thousands of
gallons, the pool industry often does not
understand EF until it is explained as
the ability to pump 10,000 gallons for 1
kilowatt-hour of energy. (Docket No.
EERE–2015–BT–STD–0008, Pentair No.
59 at p. 132) Therefore, the DPPP
Working Group recommended dividing
the numerator and denominator by
1,000, to translate the flow, in gallons,
and power, in W, to kilogallons and kW,
respectively to facilitate the calculation
of WEF in kgal/kWh, which are units
that may be more readily understood by
both the industry and the market.
DOE agrees with the DPPP Working
Group that the recommended WEF
metric, as shown in equation (1),
provides a representative, objective, and
informative characterization of DPPP
performance. As such, based on the
recommendations of the DPPP Working
Group, DOE proposes to adopt the WEF
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metric as the performance-based metric
for representing the energy performance
of certain styles of dedicated-purpose
pool pumps. DOE notes that any
standards considered for any dedicatedpurpose pool pumps for which the WEF
applies would use this metric as a basis
for the standard level. However, as
discussed in section III.A.6, DOE notes
that the WEF metric only is applicable
to the varieties of dedicated-purpose
pool pumps for which the DPPP
Working Group recommends
performance standards.
DOE requests comment on its
proposal to adopt WEF as the metric to
characterize the energy use of certain
dedicated-purpose pool pumps and on
the proposed equation for WEF.
C. Test Methods for Different DPPP
Categories and Configurations
As discussed in section III.B.2, DOE
proposes to characterize the
performance of dedicated-purpose pool
pumps according to the WEF, which is
calculated as the weighted average of
the flow over the weighted average of
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the input power, each measured at
different speeds and load points. Due to
differences in equipment design and
typical use profiles, the DPPP Working
Group recommended that weights and
load points be specified uniquely for
each DPPP variety and pump speed
configuration. Specifically, the DPPP
Working Group recommended unique
load points for the various speed
configurations (e.g., single-speed, twospeed, multi-speed, or variable-speed
dedicated-purpose pool pumps) of selfpriming and non-self-priming pool filter
pumps with a rated hydraulic
horsepower less than 2.5 hp (section
III.C.1), as well as waterfall pumps
(section III.C.1.e) and pressure cleaner
booster pumps (section III.C.3), which
reference only a single load point.
(Docket No. EERE–2015–BT–STD–0008,
No. 51 Recommendation #6 at p. 5) The
load points and weights recommended
by the DPPP Working Group in the
December 2015 DPPP Working Group
recommendations for each DPPP variety
are summarized in Table III.8.
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Subsequently, in the second round of
negotiations, the DPPP Working Group
reevaluated the recommended test
procedure for pressure cleaner booster
pumps. In the June 2016 DPPP Working
Group recommendations, the DPPP
Working Group recommended a revised
load point of 10 gpm at the minimum
head the pump can provide at or above
60 ft, where the pressure cleaner booster
pump can vary speed to achieve the
minimum head. (Docket No. EERE–
2015–BT–STD–0008, No. 82,
Recommendation #8 at pp. 4–5).
The load points for each DPPP variety
are defined as the intersection of the
head values described by the reference
system curve,46 which describes the
representative hydraulic characteristics
of a typical installation for the specific
DPPP variety, and the performance
46 Note the ‘‘reference system curve’’ is a flat head
value for waterfall pumps and pressure cleaner
booster pumps.
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curve for any given dedicated-purpose
pool pump at a given operating speed.
Each intersection point, or load point, is
specified in terms of head and flow. As
each available operating speed on twospeed, multi-speed, and variable-speed
dedicated-purpose pool pumps
represents a different performance
curve, these pumps require multiple
load points to effectively characterize
their performance. The load points for
self-priming and non-self-priming pool
filter pump, waterfall pumps, and
pressure cleaner booster pumps are
discussed in the subsequent sections.
1. Self-Priming and Non-Self-Priming
Pool Filter Pumps
This section identifies the different
speed configurations, load points, and
weighting factors for both self-priming
and non-self-priming pool filter pumps.
As noted in section III.A.3, self-priming
and non-self-priming pool filter pumps
have different construction
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characteristics and potentially different
applications. However, during the
Working Group meetings, the DPPP
Working Group discussed how the
performance of these two different
varieties of pumps are comparable in
most instances. In addition, the DPPP
Working Group acknowledged that both
varieties of pool filter pumps could
theoretically be installed in either
aboveground or inground pools,
depending on the requirements of the
particular application. (Docket No.
EERE–2015–BT–STD–0008, No. 57 at
pp. 329–331) Specifically, the CA IOUs
noted that the pump curves from several
manufacturers for aboveground pool
filter pumps are similar to those for the
manufacturers’ respective inground
pumps. (Docket No. EERE–2015–BT–
STD–0008, CA IOUs, No. 57 at p. 329)
In addition, the DPPP Working Group
discussed how the referenced system
curves A, B, and C primarily were
developed based on inground pools, and
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BT–STD–0008, CA IOUs, No. 59 at p.
98; Hayward, No. 59 at pp. 106–107;
Waterway, No. 53 at p. 146; DOE, No.
53 at pp. 147–148) Accordingly,
consistent with the recommendations of
the DPPP Working Group, DOE
proposes that self-priming and non-selfpriming pool filter pumps be tested at
specific load points specified along
curve C (see Table III.3).
DOE requests comment on its
proposal to test self-priming and nonself-priming pool filter pumps at load
points specified along curve C to
determine the WEF for such pumps.
In addition to the specified system
curve, the DPPP Working Group
recommended specific operating speeds
or flow points that would dictate the
different load points for the different
speed configurations of self-priming and
non-self-priming pool filter pumps (see
Table III.8). The specific load points for
single-speed, two-speed, multi-speed,
and variable-speed pool filter pumps are
discussed in sections III.C.1.a, III.C.1.b,
and III.C.1.c, respectively.
DOE requests comment on its
proposal to test single-speed pool filter
pumps at a single load point
corresponding to the maximum speed
for that pump on curve C.
points, which would capture the
differing performance at the high and
low speeds. The Working Group also
agreed that these two load point are
representative of the typical operation of
two-speed pool filter pumps in the field.
Specifically, the DPPP Working Group
discussed that two-speed pool filter
pumps perform two functions: (1) Longterm filtration at low speed and low
flow to provide an adequate ‘‘turnover
rate’’ 47 and (2) short-term cleaning or
mixing at high speed and high flow to
b. Two-speed Pool Filter Pumps
Two-speed pumps, by definition and
design, are capable of operating at two
discrete speeds. As such, the DPPP
Working Group recommended
evaluating performance at two load
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a. Single-speed Pool Filter Pumps
Single-speed pool filter pumps, by
definition and design, are only capable
of operating at one speed. Therefore, the
DPPP Working Group recommended
testing single-speed pool filter pumps at
the pump’s maximum, and only, speed
of rotation on curve C. That is, the load
point for single-speed pool filter pumps
would be specified as the point of
intersection between the pump’s
performance curve at its maximum
speed and the system curve C, as shown
in Figure III.2. DOE believes the load
point recommended by the DPPP
Working Group is representative of the
performance of single-speed pool filter
pumps and provides an equitable
comparison among equipment.
47 The turnover rate is described in the pool
industry (and defined in ANSI/APSP/ICC–15a–
2013) as ‘‘the total number of times the entire
volume of water in the pool is circulated (or
‘‘turned over’’) in a time period of 24 hours.’’ For
residential pools, ANSI/APSP/ICC–15a–2013
recommends a minimum turnover time of 12 hours,
which results in a turnover rate of two. For
commercial and public pools, requirements for
turnover rates and times are typically set by local
authorities.
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that little data exists regarding the
representative system curves for
aboveground pools. (Docket No. EERE–
2015–BT–STD–0008, Waterway, No. 39
at p. 54; Waterway, No. 53 at pp.146–
147; CA IOUs, No, 53 at p. 147)
To provide comparability between
WEF ratings for self-priming and nonself-priming pool filter pumps, the
DPPP Working Group recommended the
same reference system curve for both
self-priming and non-self-priming pool
filter pumps. Specifically, the DPPP
Working Group discussed how curve C,
which pertains to 2.5-inch piping, is a
reasonable representation of typical
existing pool installations, and would
only become more common as new
pools typically are designed with 2.5inch piping (curve C), instead of the
more restrictive 1.5-inch (curve B)
plumbing design that is more common
in older pools. (Docket No. EERE–2015–
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low-speed setting that is exactly onehalf of the high speed setting, as is
typical of pool filter pump design, the
low-speed setting will result in a flow
rate that is exactly one-half of the flow
rate at maximum speed on curve C. In
addition, the resultant head point will
be exactly on curve C, as shown on the
dashed line in Figure III.3.51 However,
this load point is only possible for
pumps with the low-speed setting
equivalent to one-half of the rotating
speed of the maximum speed setting.
to operate at the high-speed setting and
be throttled in order to achieve a flow
rate of exactly one-half of the flow rate
at maximum speed, as shown in Figure
III.4 (option 1). This would result in a
WEF that is lower (less efficient) than
two-speed pumps with a low-speed
setting that is exactly one-half of the
maximum operating speed. Throttling
the high-speed of a two-speed pump,
rather than utilizing the low-speed,
would not capture the actual efficiency,
and thus the actual potential energy
savings, of the pump when operated at
low speed.
48 Rainer, L. Proposal Information Template for:
Residential Pool Pump Measure Revisions. 2008.
Prepared for PG&E. www.energy.ca.gov/appliances/
2008rulemaking/documents/2008-05-15_workshop/
other/PGE_Updated_Proposal_Information_
Template_for_Residential_Pool_Pump_Measure_
Revisions.pdf.
49 SCE. Commercial Variable Speed Pool Pump
Market Characterization and Metering Study.
February 2015. www.etcc-ca.com/sites/default/files/
reports/et13sce1170_comm_vfd_pool_pumps_
final.pdf.
50 CA IOUs. Pools & Spas Codes and Standards
Enhancement (CASE) Initiative for PY 2013: Title
20 Standards. July 29, 2013. https://
www.energy.ca.gov/appliances/2013rulemaking/
documents/proposals/12-AAER-2F_Residential_
Pool_Pumps_and_Replacement_Motors/California_
IOUs_Response_to_the_Invitation_to_Submit_
Proposals_for_Pool_and_Spas_2013-07-29_TN71756.pdf.
51 The pump affinity laws describe the
relationship of pump operating speed, flow rate,
head, and hydraulic power. According to the
affinity laws, speed is proportional to flow such
that a relative change in speed will result in a
commensurate change in flow. The affinity laws
also establish that pump total head is proportional
to speed squared and hydraulic power is
proportional to speed cubed.
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corresponding to the pump’s maximum
speed of rotation on curve C and (2) at
the load point corresponding to half of
the maximum-speed flow rate with total
dynamic head at or above curve C.
(Docket No. EERE–2015–BT–STD–0008,
No. 51, Recommendation # 6, at p. 5)
Figure III.3 illustrates these test points.
To test applicable two-speed
dedicated-purpose pool pumps at the
low speed point, the pump operating
speed should be reduced to the lowspeed setting to achieve the specified
flow rate. If the two-speed pump has a
For any pool filter pumps that may
have a low-speed setting lower than
one-half of the maximum speed, the
low-speed setting would not be able to
achieve a flow rate of one-half the flow
rate at maximum speed. Therefore, in
order to achieve the specified flow
point, such a pump would be required
sradovich on DSK3GMQ082PROD with PROPOSALS2
operate suction-side pool cleaners and
ensure proper mixing of the water.48 49 50
As discussed in section III.B.1, many of
the existing regulatory and voluntary
programs identified in the United States
require that the low speed on two-speed
pumps is at least 50 percent lower than
the maximum, or high, speed of
rotation. Consistent with typical twospeed pool filter pump design and the
requirements of existing regulatory
programs, the DPPP Working Group
recommended testing two-speed pool
filter pumps (1) at the load point
DOE notes that an alternative option
for testing a two-speed pump would be
to specify the low-speed load point as
the point where that pump performance
curve intersects curve C (option 2). This
would result in a WEF that is higher
(more efficient) than comparable twospeed pumps with low-speed settings
that are higher (e.g., one-half of
maximum speed or higher).
Although two-speed pumps typically
are equipped with alternating current
(AC) induction motors that can operate
with either 2- or 4-poles 52 activated,
offering nominal synchronous operating
speeds of 3,600 or 1,800 rpm,
respectively, DOE notes that, due to
motor slip, the motor may rotate at
slightly less than half of the maximum
speed of rotation. Alternatively, twospeed motors may be available with a
low speed option that is less than half
of the maximum speed, for example
Waterway noted the potential for 2-/6pole DPPP models that would be
capable of operating at either 3,600 or
1,200 rpm, respectively. (EERE–2015–
BT–STD–0008, Waterway, No. XX at pp.
52 Poles are the number of sets of three-way
electromagnetic windings contained within a
motor. A 2-pole motor has one set of three-way
windings, a 4-pole as two sets, and a 6-pole has
three sets. The speed of the motor is a function of
both the operating frequency and the number of
poles in the motor.
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YYY) DOE does not believe that testing
such a pump at only the high-speed
setting would be representative of the
performance of such pumps.
Specifically, DOE understands, based on
discussions with the DPPP Working
Group, that most pumps would be sized
and installed in a given pool application
based on the low-speed flow rate, to
provide adequate filtration at that speed
and flow. The pump would be turned
up to high speed periodically to provide
the cleaning/mixing function. (EERE–
2015–BT–STD–0008, CA IOUs, No. 58
at pp. 152—53; CA IOUs, No. 53 at p.
159—60; CA IOUs, No. 56 at p. 31; CA
IOUs, No. 57 at pp.358—59) DOE
believes this is the case for all twospeed pumps, regardless of their relative
low- and high-speed settings and,
therefore, believes that it is most
representative to test all two-speed
pumps at the low-speed setting on curve
C. DOE also notes that, based on the
proposed definition of a two-speed
pump, a pump that operates at two
speeds with a low speed that is greater
than one-half of the maximum speed is
not considered a two-speed dedicatedpurpose pool pump. Dedicated-purpose
pool pumps that have a second
operating speed that is lower than the
maximum speed but higher than onehalf of the maximum speed would be
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tested as single-speed dedicatedpurpose pool pumps.
To provide consistent and comparable
ratings among two-speed pool filter
pumps, DOE proposes to establish the
following two test points for two-speed
pool filter pumps: (1) A high flow point
at the maximum speed at curve C and
(2) a low flow point at the low-speed
setting on curve C. DOE believes that
these test points are representative of
typical pool filter pump operation and
energy performance. Specifically, DOE
believes that the high flow and speed
load point effectively characterizes the
efficiency of the pump in a cleaning/
mixing application, and low speed and
low flow load point characterizes the
efficiency of the pump in a typical
filtration application. DOE also believes
that the proposed load points for twospeed pool filter pumps are consistent
with the intent of the DPPP Working
Group. While DOE acknowledges that
the DPPP Working Group specifically
recommended a flow rate of one-half of
the flow rate at the maximum speed of
rotation on curve C, DOE believes the
DPPP Working Group was considering
only the most common two-speed pool
filter pump design, with low-speed
equal to one-half the maximum speed,
when specifying the load points.
(Docket No. EERE–2015–BT–STD–0008,
No. 51, Recommendation # 6, at p. 5)
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DOE believes, based on the discussions
of the DPPP Working Group, that the
Working Group intended for two-speed
pumps with low-speed settings other
than one-half of the maximum speed of
rotation to be operated at that low-speed
setting and not throttled to achieve a
specific flow value, as that is not likely
to occur in the field.
However, by specifying that twospeed pool filter pumps would be tested
at the low speed that is available on the
pump, DOE recognizes that there is an
opportunity for manufacturers to
improve their WEF score by offering a
low speed with a slower speed of
rotation. While, in most cases, DOE
believes that such differentiation is
warranted, the DPPP Working Group
acknowledged on several occasions that
there is a minimum flow rate that is
required for effective pool filtration and
that flow rates below that minimum
value are not useful and do not result
in energy savings in the field. (EERE–
2015–BT–STD–0008, Pentair, No. 53 at
p. 136; CA IOUs, No. 53 at p. 136–137)
Therefore, DOE believes that two-speed
pool filter pumps with a low speed of
rotation below a minimum threshold
that is deemed reasonable for pool
applications should not be able to be
tested to determine the WEF rating of
the pump, as such a rating would not be
representative of the pump’s
performance in the field.
For multi-speed and variable-speed
pool filter pumps, DOE proposes to
establish discrete flow points, specified
as a function of the pump’s rated
hydraulic horsepower at maximum
speed on curve C, that are intended to
represent the minimum flow rate for
typical ‘‘small’’ and ‘‘large’’ pool
applications (see section III.C.1.c for
more discussion). Specifically, in
section III.C.1.c DOE proposes a low
flow rate of 24.7 gpm for multi-speed
and variable-speed pool filter pumps
that have a hydraulic output power less
than or equal to 0.75 hp (small pool
filter pumps) and a low flow rate of 31.1
gpm for multi-speed and variable-speed
pool filter pumps that have a hydraulic
output power greater than 0.75 (large
pool filter pumps). DOE believes these
flow rates would also be representative
minimum flow rates for two-speed pool
filter pumps and would effectively
prevent the inclusion of unreasonably
low speeds on two-speed pool filter
pumps for the sole purpose of inflating
WEF ratings.
DOE proposes that the low speed flow
rate cannot be below 24.7 gpm for twospeed pool filter pumps that have a
hydraulic output power less than or
equal to 0.75 hp (small pool filter
pumps) and that the low speed flow rate
of cannot be below 31.1 gpm for twospeed pool filter pumps that have a
hydraulic output power greater than
0.75 hp (large pool filter pumps). If a
two-speed pump has a flow rate below
the specified value at low speed, the
low speed of that pump would not be
tested. That is, the pump would only be
tested at the high speed setting, similar
to a single-speed pump, since the low
speed setting results in a flow rate
below the specified low flow rate on
curve C. DOE is not aware of any such
two-speed pumps that currently have a
speed below the stated values. However,
DOE believes the proposed test
procedure is representative of the
potential use of any such pumps, as any
available low speeds that result in flow
rates below the specified flow rates
would not be useful and, therefore,
would not be used in the field.
DOE requests comment on the
proposed load points for two-speed pool
filter pumps, as well as the minimum
flow rate thresholds of 24.7 gpm for
two-speed pool filter pumps that have a
hydraulic output power less than or
equal to 0.75 hp (small pool filter
pumps) and a low flow rate of 31.1 gpm
for two-speed pool filter pumps that
have a hydraulic output power greater
than 0.75 and less than 2.5 hp (large
pool filter pumps).
In particular, DOE requests comment
on the load points for two-speed pool
filter pumps with a low-speed setting
that is higher or lower than one-half of
the maximum speed setting.
DOE also requests comment on the
availability and any examples of twospeed pool filter pumps with a lowspeed setting that are not exactly onehalf of the maximum speed setting.
c. Variable-Speed and Multi-Speed Pool
Filter Pumps
Although the DPPP Working Group
suggested that DOE separately define
variable-speed and multi-speed pool
filter pumps, they recommended that
the same test procedure be applied to
both speed configurations. (Docket No.
EERE–2015–BT–STD–0008, No. 51,
Recommendation # 6, at p. 5) For
variable- and multi-speed pool filter
pumps, the DPPP Working Group also
proposed two load points that are
generally representative of a high-speed
mixing/cleaning flow rate and a lowspeed filtration flow rate, similar to twospeed pool filter pumps (as discussed in
section III.C.1.b). However, the highspeed and low-speed load points for
variable- and multi-speed equipment are
specified in a slightly different manner
than for two-speed equipment.
Specifically, as shown in Table III.9, the
DPPP Working Group recommended
testing multi- and variable-speed pool
filter pumps at (1) a high-speed load
point that is achieved by running the
pump at 80 percent of maximum speed
(and flow rate) on curve C and (2) a lowspeed load point that is representative
of a specific, typical filtration flow rate,
as opposed to a specific speed setting or
relative reduction from maximum
speed. (Docket No. EERE–2015–BT–
STD–0008, No. 51, Recommendation #6
at p. 5)
TABLE III.9—VARIABLE- AND MULTI-SPEED LOAD POINTS RECOMMENDED BY DPPP WORKING GROUP
Flow rate
(gpm)
Head
(ft)
Speed
(rpm)
High Speed ..........
Qhigh(gpm) = 0.8 × Qmax_speed@c ............................
H≥0.0082 × Qhigh2
Lowest available speed for which the pump can
achieve the specified flow rate (a pump may
vary speed to achieve this load point).
Low Speed ...........
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Load point
Qlow(gpm) =
• If pump hydraulic hp at max speed on
curve C is >0.75, then Qlow = 31.1 gpm.
• If pump hydraulic hp at max speed on
curve C is ≤0.75, then Qlow = 24.7 gpm.
The DPPP Working Group
recommended these flow rates because
the range of operating speeds available
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in multi- and variable-speed pool filter
pumps affects the typical sizing and
operation of the pumps in the field.
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Specifically, the DPPP Working Group
recommended a high flow rate of 80
percent of the flow at maximum speed
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64607
STD–0008, Waterway, No. 57 at pp.
396–397) In addition, a larger variable
speed pump than needed may also be
installed in some installations to ensure
the dedicated-purpose pool pump will
be able to accommodate the pool
volume, even if the pool filter becomes
dirty.53 For example, the Independent
Pool & Spa Service Association (IPSSA)
recommends, in their basic training
manual, to oversize the pump by 25
percent.54
The DPPP Working Group also
recommended that the high flow point
be determined at the lowest speed
available on the pump with a head point
that is on or above curve C. (Docket No.
Docket No. EERE–2015–BT–STD–0008,
No. 51, Recommendation #6 at p. 5)
DOE notes that, for some multi-speed
pumps, the high flow point may be
determined at the maximum operating
speed of the pump and may not be on
curve C, as the multi-speed pump does
not have a lower operating speed
available that can also provide 80
percent of the flow rate at maximum
speed on curve C. For example, a threespeed dedicated-purpose pool pump
that can operate with 2-, 4-, or 6-poles
is capable of operating only at the
discrete speeds of 3,600, 1,800, and
1,200 rpm, respectively. For such a
pump, the lower operating speeds of
1,800 and 1,200 rpm would not be
capable of providing a flow rate of 80
percent of the flow rate at maximum
speed on curve C. Therefore, the
aforementioned three-speed pump
would need to be tested at the
maximum operating speed and throttled
to a head pressure higher than curve C
to achieve a flow rate of 80 percent of
the flow rate at maximum flow on curve
C, as shown in Figure III.5.
DOE believes that such operation is
representative of the energy use of
multi-speed pumps, as they would not
be able to achieve the 80 percent
reduction in speed at the high flow
point and, therefore, would not be able
to be ‘‘right-sized’’ to provide a specific
flow rate. Also, specifying the same flow
rate for variable-speed and multi-speed
pumps results in WEF ratings that are
more directly comparable between the
speed configurations.
As a result, DOE proposes to accept
the DPPP Working Group
recommendation that the high flow load
point be determined at 80 percent of
flow rate of the maximum speed of the
pump on or above curve C. (Docket No.
EERE–2015–BT–STD–0008, No. 51,
Recommendation #6 at p. 5) That is, all
multi-speed and variable-speed pumps
will be first evaluated at maximum
speed on curve C to determine the flow
rate at that point. Then, the pump speed
will be reduced and/or the pump total
head will be increased to achieve a flow
rate equivalent to 80 percent of the flow
rate measured at the maximum
operating speed on curve C for that
pump. The flow and input power to the
53 As the pool filter accumulates debris, this
increases the dynamic head within the pool system
plumbing
54 Independent Pool & Spa Service Association
(IPSSA) Inc. 2008. Basic Training Manual. Prepared
by Robert Lowry of Lowry Consulting Group, LLC,
for the IPSSA.
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sradovich on DSK3GMQ082PROD with PROPOSALS2
on curve C to reflect the ability of
variable-speed and some multi-speed
pumps to be ‘‘right-sized’’ and provide
a specific amount of flow that may be
less than the flow rate at maximum
speed on curve C. (EERE–2015–BT–
STD–0008, No. 57 at pp. 388–405) The
DPPP Working Group discussed how
dedicated-purpose pool pumps are
typically over-sized and, therefore, may
not require the maximum amount of
flow the pump can provide. (EERE–
2015–BT–STD–0008, CA IOUs, No. 53
at pp. 142–143; Waterway, No. 54 at p.
51) Such oversizing often occurs as a
result of the discrete horsepower sizes
available, where a dedicated-purpose
pool pump with pump horsepower
slightly larger than that required may be
installed when the calculated load is
between two discrete nominal
horsepower sizes. (EERE–2015–BT–
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Federal Register / Vol. 81, No. 182 / Tuesday, September 20, 2016 / Proposed Rules
Assuming that curve C is a
representative system curve for pools,
head can also be specified for these
pumps according the equation
describing curve C (i.e., H = 0.0082 ×
Q2). Then, by rearranging equation (2) to
specify flow in terms of head and
hydraulic power, and by substituting
the equation for curve C for head, a
relationship can be developed that
describes the filtration flow rate on
curve C for a given pump in terms of the
hydraulic horsepower provided at low
speed, as shown in equation (3).
Where:
Qlow = the low filtration flow rate (gpm) and
PHydraulic,low = hydraulic horsepower of the
pump at the low flow rate on curve C
(hp).
methods for pool filter pumps described
in the industry (i.e., IPSSA), where the
necessary pump size required to
accomplish the filtration function in
pools is typically determined based on
the necessary flow and head required on
the pool system curve.57 However, as
pump size is typically described with
respect to the maximum operating speed
of the pump, rather than the low speed,
the difference in speed between the low
flow point and the maximum speed of
the pump must be accounted for in
order to accurately estimate the typical
filter pumps above 2.5 hydraulic horsepower (see
section III.A.6) and refers to such pumps
throughout this document as ‘‘very large pool filter
pumps.’’
57 Independent Pool & Spa Service Association
(IPSSA) Inc. 2008. Basic Training Manual. Prepared
by Robert Lowry of Lowry Consulting Group, LLC,
for the IPSSA.
DOE notes that this method is
consistent with the typical sizing
55 Nameplate horsepower refers to the nameplate,
or rated, horsepower of the motor, see section III.E.1
for more details.
56 DOE reiterates that the DPPP Working Group
also recommended separate load points for pool
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pumps, with a higher frequency of DPPP
models having rated hydraulic
horsepowers of 0.5 and 0.75. (EERE–
2015–BT–STD–0008, CA IOUs, No. 57
at pp. 308–315) To effectively
differentiate multi- and variable-speed
pool filter pumps appropriate for
smaller pools from those appropriate for
larger pools,56 the DPPP Working Group
recommended a threshold of 0.75 rated
hydraulic horsepower. (Docket No.
EERE–2015–BT–STD–0008, No. 51,
Recommendation #6 at p. 5) That is,
‘‘small’’ multi-speed and variable-speed
pool filter pumps with a rated hydraulic
horsepower less than or equal to 0.75
would be associated with one specific
flow rate typical of smaller pools and
‘‘large’’ multi-speed and variable-speed
pool filter pumps with a rated hydraulic
horsepower larger than 0.75 would be
associated with one specific flow rate
typical of larger pools.
To develop the specific flow rates for
representative small and large pools,
DOE developed flow rates that were
representative of flow rates for the most
common rated hydraulic horsepower
sizes of dedicated-purpose pool pumps
(i.e., 0.5 and 0.75 rated hydraulic
horsepower). To do this, DOE
referenced the relationship between
hydraulic horsepower and flow rate
inherent in the method for calculating
hydraulic horsepower shown in
equation (2):
EP20SE16.007
the ability to operate the pool filter
pump at only the required minimum
filtration flow rate for the given
application. That is, a variable-speed
pump with a rated hydraulic
horsepower of 1.5 hp (approximately 3
nameplate horsepower 55) may be
installed to replace a two-speed pump
with a rated hydraulic horsepower of 1
hp (approximately 1 nameplate
horsepower), but would still be capable
of providing the same (or lower) pool
filtration flow rate than the pump it is
replacing. (EERE–2015–BT–STD–0008,
CA IOUs, No. 57 at p. 280) Therefore,
instead of specifying the low flow point
in terms of the maximum or available
operating speeds of the pump, the DPPP
Working Group recommended
specifying the low flow points as
specific, discrete flow rates that are
representative of the typical flow rates
observed in the field.
To develop a methodology to assign
specific flow rates to specific sizes of
multi-speed and variable-speed pool
filter pumps, DOE and the DPPP
Working Group reviewed the available
data regarding the range of typical pool
filter pump filtration flow rates and
most common rated hydraulic
horsepower sizes for pool filter pumps.
Specifically, the DOE identified a
bimodal distribution of rated hydraulic
horsepower sizes for DPPP models in
the population of self-priming pool filter
Where:
H = head in feet,
Q = flow in gallons per minute, and
SG = specific gravity of water, which can be
assumed to be 1.00 based upon the
definition of clean water used in HI 40.6.
sradovich on DSK3GMQ082PROD with PROPOSALS2
pump at this 80 percent load point
would be used to represent the
performance of the pump at high speed
and flow in calculating the WEF.
DOE requests comment on the
proposal to specify the high speed and
flow point for multi-speed and variablespeed pool filter pumps based on a flow
rate of 80 percent of the flow rate at
maximum speed on curve C and head at
or above curve C.
Specifically, DOE requests comment
on the treatment of multi-speed pumps
and the necessity to throttle multi-speed
pumps on the maximum speed
performance curve if appropriate lower
discrete operating speeds are not
available to achieve 80 percent of the
flow rate at maximum speed on curve C
while still maintaining head at or above
curve C.
To develop the low flow rate for
variable- and multi-speed pool filter
pumps, the DPPP Working Group
considered the unique application and
operation of multi-speed and variablespeed dedicated-purpose pool pumps in
the field. That is, the DPPP Working
Group commented that, as multi-speed
and variable-speed pumps are able to
operate at speeds and flow rates
significantly lower than their maximum
operating speed, larger pumps may be
installed in a given application than
would otherwise be required, but the
flexibility in operating speeds provides
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Federal Register / Vol. 81, No. 182 / Tuesday, September 20, 2016 / Proposed Rules
the high- and low-speeds for two-speed
pumps and the least efficient
assumption for multi-speed and
variable-speed pumps. Accordingly,
equation (3) can be updated to
determine a representative relationship
between the low flow rate and the rated
hydraulic horsepower on curve C at
maximum speed of any given pump, as
shown in equation (4):
Where:
Qlow = the low filtration flow rate (gpm) and
PHydraulic = hydraulic horsepower of the pump
at maximum speed on curve C (i.e., rated
hydraulic horsepower, see section III.E.1)
(hp).
filter pumps with rated hydraulic
horsepower less than or equal to 0.75
are assumed to compete with and serve
the same applications as a 0.5 rated
hydraulic horsepower pump, which is
associated with a ‘‘representative’’ curve
C low, filtration flow rate of 24.7 gpm.
Similarly, large multi-speed and
variable-speed pool filter pumps are
assumed to compete with pumps that
are, at a minimum, 1 rated hydraulic
horsepower and that typically operate at
a low filtration flow rate of 31.1 gpm.
To verify the representativeness of the
specified low flow points for multispeed and variable-speed pool filter
pumps, the DPPP Working Group
reviewed typical pool sizes and
turnover rates to determine a range of
typical flow rates. The DPPP Working
Group discussed that the majority of
pools are between 15,000 and 25,000
gallons, and most pools of this size are
operated with a turnover time of 12
hours. (Docket No. EERE–2015–BT–
STD–0008, No. 59 at pp. 87–88)
Specifically, ANSI/NSPI–5 2003,
Residential Inground Swimming Pools,
recommends a turnover time of 12
hours. This would result in a turnover
rate of one to two turns per day,
depending on if the pump is operating
24 hours per day or not. DOE notes that
a turnover time greater than 12 hours is
typically not feasible because the flow
rate would be below the minimum
required flow rate for proper operation
of the pool filters, heater, and other
ancillary equipment. That is, CA IOUs
and Pentair noted that flow rates below
25 gpm are not representative of typical
pool operation because they are below
the minimum operating speed of some
pool components. (Docket No. EERE–
2015–BT–STD–0008, CA IOUs, No. 53
at pp. 136–137; Pentair, No. 53 at p.
136)
Assuming a 12-hour turnover time
and the typical range of pool sizes noted
above, typical filtration flow rates range
from 21 to 35 gpm, as shown in Table
III.10. This is consistent with CA IOUs
observation that typical pool filtration
flow rates should be around 25 to 30
gpm. (EERE–2015–BT–STD–0008, CA
IOUs, No. 57 at p. 280) Therefore, the
DPPP Working Group determined that
the low flow points for multi-speed and
variable-speed pool filter pumps of 24.7
and 31.1 gpm were reasonable and
representative of most residential pool
applications.
Finally, similar to the logic applied
when specifying the high flow point for
multi-speed and variable-speed pool
filter pumps, the DPPP Working Group
considered that two-speed pool filter
pumps, which the multi-speed and
variable-speed pool filter pumps would
replace, are typically oversized. That is,
the required size to achieve a given flow
rate would be calculated according to
equation (4), but if the required
horsepower landed between two
horsepower bins, the pump would be
up-sized to the next highest discrete
nominal motor horsepower bin. In this
case, DOE and the DPPP Working Group
assumed a fixed amount of oversizing
based on the difference in horsepower
between the nominal motor horsepower
bins, or 0.25 hydraulic horsepower.
(Docket No. EERE–2015–BT–STD–0008,
No. 56 at pp. 209–210) In doing so, DOE
presumes that, even at low speed, the
two-speed pump may be providing
slightly more flow than is required to
achieve the desired turnover rate in a
given pool and, therefore, installing a
variable-speed pump will allow for the
exact amount of flow to be delivered
and minimize excess flow and
associated energy consumption. Using
this method, DOE derived a
representative flow rate for small pool
filter pumps (with rated hydraulic
horsepower at 0.5 hp) of 24.7 gpm and
a representative flow rate for the large
pool filter pumps (with rated hydraulic
horsepower of 0.75 hp) of 31.1 gpm.
To relate these representative flow
rates to the range of available multispeed and variable-speed rated
hydraulic horsepower sizes, the DPPP
Working Group determined that it
would be most representative to assign
flow rates based on the comparable
common DPPP size that any given
multi-speed or variable-speed pool filter
pump would be intended to replace.
(Docket No. EERE–2015–BT–STD–0008,
No. 57 at pp. 276–283). That is, small
multi-speed and variable-speed pool
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TABLE III.10—TYPICAL FLOW RATES
BY POOL VOLUME FOR A 12-HOUR
TURNOVER TIME *
Pool Volume
(gallons)
15,000
20,000
25,000
Flow Rate
gpm .........
21
28
35
* Data in the table were presented during
the December 2015 Working Group meeting
(EERE–2015–BT–STD–0008, No. 50 at p. 12)
for average pool sizes based on sales data.
Based on this analysis, DOE agrees
with the DPPP Working Group that flow
rates of 24.7 gpm and 31.1 gpm are
representative of flow rates that are
typical for small and large pool filter
pumps that are multi-speed and
variable-speed, respectively. DOE also
notes that such an approach would
ensure that variable-speed pool filter
pumps would always perform better
than a two-speed pump in the same
application, which DOE believes is
reflective of the relative energy
consumption of two- versus variablespeed pool filter pumps in the field.
Therefore, consistent with the
recommendations of the DPPP Working
Group, DOE proposes to test multispeed and variable-speed pool filter
pumps that have a hydraulic output
power less than or equal to 0.75 hp
(small pool filter pumps) at a low flow
rate of 24.7 gpm and multi-speed and
variable-speed pool filter pumps that
have a hydraulic output power greater
than 0.75 and less than 2.5 hp (large
pool filter pumps) at a low flow rate of
31.1 gpm, as summarized in Table III.9.
(Docket No. EERE–2015–BT–STD–0008,
No. 51, Recommendation #6 at p. 5)
DOE recognizes that this proposal,
similar to the proposal for the high flow
point for multi-speed and variablespeed pumps, does not explicitly
specify the head or speed at which the
pump operates at the low flow points.
Instead, DOE proposes that the low and
high flow rates would be achieved at the
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flow rates provided by the common
pump hydraulic horsepower sizes found
in DOE’s DPPP database. DOE assumed
a 50 percent speed reduction, which is
representative of the difference between
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lowest available speed while operating
on or above curve C to accommodate
multi-speed pumps that may not be
capable of operating at the exact speed
that allows the pump to achieve the
required flow rate exactly on curve C.
For such a pump, DOE proposes that the
pump be tested at the lowest available
speed that can meet the specified flow
with a head point that is at or above
curve C for the low-flow (Qlow) test
point, similar to the high-flow (Qhigh)
test point.
DOE requests comment on the
proposed low flow points for small and
large multi-speed and variable-speed
pool filter pumps.
DOE also requests comment on the
treatment of multi-speed pumps and
proposal to test multi-speed pumps at
the lowest available speed that can meet
the specified flow with a head point that
is at or above curve C for low-flow (Qlow)
test point, similar to the high-flow
(Qhigh) test point.
d. Weighting Factor for Various Load
Points
As WEF is calculated as the weighted
average flow rate over the weighted
average input power to the dedicatedpurpose pool pump at various load
points, as described in equation (1),
DOE also must assign weights to the
load points discussed above for each
self-priming or non-self-priming pool
filter pump. During the Working Group
meetings, the DPPP Working Group
discussed and ultimately recommended
weights for the various speed
configurations of pool filter pumps, as
summarized in Table III.11. (Docket No.
EERE–2015–BT–STD–0008, No. 51
Recommendation #7 at p. 5)
TABLE III.11—SUMMARY OF LOAD POINT WEIGHTS (wi) FOR SELF-PRIMING AND NON-SELF-PRIMING POOL FILTER PUMPS
RECOMMENDED BY THE DPPP WORKING GROUP
DPPP Varieties
Load point(s)
i
Speed type
Low flow
Self-Priming Pool Filter Pumps and Non-Self-Priming Pool Filter Pumps .............
Single .................................
Two/Multi/Variable * ............
........................
0.80
High flow
1.0
0.20
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* DOE notes that the DPPP Working Group recommendations explicitly recommended weights separately for ‘‘Multi-Speed’’ and ‘‘VariableSpeed’’ pool filter pump, but not for ‘‘Two-speed’’ pool filter pumps. DOE believes that this is an oversight in the documentation of the DPPP
Working Group recommendation, as the DPPP Working Group intended all two-speed, multi-speed, and variable-speed pool filter pumps to have
the same weights of 0.2 at the high flow point and 0.8 at the low flow point. (Docket No. EERE–2015–BT–STD–0008, No. 57 at pp. 426–429)
Specifically, for single-speed selfpriming and non-self-priming pool filter
pumps, because such pumps are tested
at only one speed, the weight assigned
to the single high flow point is 1.0. For
two-speed, multi-speed, and variablespeed pool filter pumps, DOE analyzed
all available data regarding
representative operating profiles for
pool filter pumps to determine
representative weights for these pumps
and presented such analysis to the DPPP
Working Group.58 Based on DOE’s
analysis and the collective industry
experience of the DPPP Working Group
members, the DPPP Working Group
recommended weights of 0.20 at the
high flow point and 0.80 at the low flow
point. Although the DPPP Working
Group acknowledged that the relative
operation of any given pool filter pump
would be variable based on the specific
application, the DPPP Working Group
believed that these weights would be
most representative of the typical
application and operation of dedicatedpurpose pool pumps in the field.
(Docket No. EERE–2015–BT–STD–0008,
No. 57 at pp. 355–367)
In consideration of the DPPP Working
Group recommendation, as well as
DOE’s own analysis, DOE proposes to
use the weighting factors proposed by
58 DOE’s analysis of representative weights for
different varieties and speed configurations of
dedicated-purpose pool pumps is available in the
docket for this rulemaking. (Docket No. EERE–
2016–BT–TP–0002)
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the DPPP Working Group and
summarized in Table III.11 for selfpriming and non-self-priming pool filter
pumps.
DOE requests comment on the
proposal to use a weight of 1.0 for
single-speed pool filter pumps and
weights of 0.20 for the high flow point
and 0.80 for the low flow point for twospeed, multi-speed, and variable-speed
pool filter pumps.
e. Applicability of Two-Speed, MultiSpeed, and Variable-Speed Pool Filter
Pump Test Methods
As discussed in section III.A.7, DOE
proposes specific definitions for twospeed, multi-speed, and variable-speed
dedicated-purpose pool pumps that
would dictate which of the pool filter
pump test methods applies to a given
pool filter pump, as described in
sections III.C.1.a through III.C.1.c. The
definitions for two-speed, multi-speed,
and variable-speed dedicated-purpose
pool pump establish specific criteria
that any given dedicated-purpose pool
pump must meet in order to be
considered a two-speed, multi-speed, or
variable-speed dedicated-purpose pool
pump and be eligible to apply the test
points for two-speed, multi-speed, and
variable-speed pool filter pumps,
respectively. If a dedicated-purpose
pool pump does not meet the definition
of two-speed, multi-speed, or variablespeed dedicated purpose pool pump
discussed in section III.A.7, DOE
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proposes that such a pump would be
tested using the single-speed pool filter
pump test points, regardless of the
number of operating speeds the pump
may have.
However, the DPPP Working Group
recommended additional provisions for
two-speed self-priming pool filter
pumps that are greater than or equal to
0.711 rated hydraulic horsepower and
less than 2.5 rated hydraulic
horsepower. That is, in order to use the
two-speed pool filter pump test
procedure, the DPPP Working Group
recommended that self-priming pool
filter pumps that are greater than or
equal to 0.711 rated hydraulic
horsepower and less than 2.5 rated
hydraulic horsepower and are twospeed must also be distributed in
commerce either: (1) With a pool pump
control (variable speed drive and user
interface or switch) that changes the
speed in response to pre-programmed
user preferences and allows the user to
select the duration of each speed and/
or the on/off times or (2) without a pool
pump control with such capability but
is unable to operate without the
presence of such a pool pump control.
(Docket No. EERE–2015–BT–STD–0008,
No. 82, Recommendation #5B at p. 3).
Effectively, this would require that only
two-speed self-priming pool filter
pumps (in the referenced size range)
distributed in commerce with an
automated, pre-programmable control or
not distributed in commerce with such
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a control but unable to operate without
one can apply the two-speed test points
described in the self-priming pool filter
pump test procedure. In such a case,
two-speed self-priming pool filter
pumps (in the referenced size range)
that are distributed in commerce with
only a manual switch would still meet
the proposed definition of a two-speed
dedicated-purpose pool pump, but
would not be eligible to be tested with
the two-speed pool filter pump test
points. Instead, such a pump would be
tested as a single-speed pool filter
pump.
Consistent with the DPPP Working
Group recommendations, DOE proposes
to adopt the limitation on applicability
of the two-speed test procedure to only
those two-speed self-priming pool filter
pumps that are greater than or equal to
0.711 rated hydraulic horsepower and
less than 2.5 rated hydraulic
horsepower and are distributed in
commerce either: (1) With a pool pump
control (variable speed drive and user
interface or switch) that changes the
speed in response to pre-programmed
user preferences and allows the user to
select the duration of each speed and/
or the on/off times or (2) without a pool
pump control that has capability but is
unable to operate without the presence
of such a pool pump control.
DOE requests comment on the
applicability of the two-speed, multispeed, and variable-speed pool filter
pump test methods to only those pool
filter pumps that meet the proposed
definitions of two-speed, multi-speed,
and variable-speed dedicated-purpose
pool pump.
DOE requests comment on
additionally limiting the applicability of
the two-speed test procedure to only
those two-speed self-priming pool filter
pumps that are greater than or equal to
0.711 rated hydraulic horsepower and
less than 2.5 rated hydraulic
horsepower and are distributed in
commerce either: (1) With a pool pump
control (variable speed drive and user
interface or switch) that changes the
speed in response to pre-programmed
user preferences and allows the user to
select the duration of each speed and/
or the on/off times or (2) without a pool
pump control that has capability but is
unable to operate without the presence
of such a pool pump control.
DOE requests comment on any
additional criteria or requirements that
may be necessary to ensure that the test
procedure for two-speed, multi-speed,
and variable-speed dedicated-purpose
pool pumps is representative of their
likely energy performance in the field.
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2. Waterfall Pumps
Another variety of dedicated-purpose
pool pump covered by this proposed
DPPP test procedure is waterfall pumps.
Under the proposed definition in
section III.A.4.a, waterfall pumps are
pool filter pumps that have a maximum
head less than or equal to 30 feet and
a maximum speed less than or equal to
1,800 rpm. DOE also understands
waterfall pumps operate typically at a
single speed. (Docket No. EERE–2015–
BT–STD–0008, Regal-Beloit America
Inc, No. 53, at p. 118) Such pumps are
specialty-purpose pool filter pumps that
typically operate waterfalls or other
water features in a pool. Because of
these specific applications, the DPPP
Working Group recommended unique
test points for waterfall pumps that are
representative of the typical
applications of these pumps.
Specifically, the DPPP Working Group
recommended testing waterfall pumps
at a fixed head of 17 feet and at the
maximum operating speed of the pump.
(Docket No. EERE–2015–BT–STD–0008,
No. 51, Recommendation #6 at p. 5) The
Working Group recommended this test
point because, in its view, it represents
typical waterfall operating
characteristics, which are generally a
high flow, low static head application
(The range of head values currently
available for waterfall pumps is between
10 feet and 25 feet—an average of 17.5
feet of head). The working group agreed
that all current waterfall pump models
can achieve this test point, and this test
point would not restrict future product
designs. (Docket No. EERE–2015–BT–
STD–0008, No. 56 at p. 230–237)
Consistent with the single
recommended load point, the DPPP
Working Group also recommended fully
weighting that load point (i.e., assigning
it a weight of 1.0). (Docket No. EERE–
2015–BT–STD–0008, No. 51,
Recommendation #7 at p. 5)
In this NOPR, DOE proposes to adopt
the recommendations of the DPPP
Working Group to test waterfall pumps
at a single load point at maximum speed
and a head of 17 feet and fully weight
that single load point. However, DOE
proposes to specify the load point more
precisely, as 17.0 feet, to indicate the
requisite amount of precision with
which the test point must be achieved.
DOE believes that this is a reasonable
and achievable level of precision given
the repeatability of the test and the
allowable tolerances specified in
sectionIII.D.2.d.
DOE requests comment on the
proposed load point for waterfall pumps
of 17.0 feet of head at the maximum
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64611
speed of the pump and the proposed
weight of 1.0 for the single load point.
3. Pressure Cleaner Booster Pumps
In addition to self-priming and nonself priming pool filter pumps and
waterfall pumps, the DPPP Working
Group also recommended specifying a
test procedure for pressure cleaner
booster pumps (PCBPs). Pressure
cleaner booster pumps, as defined in
section III.A.4.b, are dedicated-purpose
pool pumps that are specifically
designed to propel pressure-side pool
cleaners along the bottom of the pool in
pressure-side cleaner applications.
These pressure-side cleaner applications
require a high amount of head and a low
flow. In the December 2015 DPPP
Working Group recommendations, the
Working Group had recommended a
single, fixed load point of 90 feet of
head at maximum speed based on the
fact that any given pressure-side pool
cleaner application is typically a single,
fixed load point. (Docket No. EERE–
2015–BT–STD–0008, Zodiac, No. 56 at
p. 244) The DPPP Working Group
developed the test point of 90 feet of
head at maximum speed because it
sufficiently represents typical pressure
cleaner booster pump operation, while
being achievable by all currently
available models of pressure cleaner
booster pumps.
However, at that time, the DPPP
Working Group acknowledged that field
conditions are extremely variable, and
the operating conditions depend on the
application of the pump. (Docket No.
EERE–2015–BT–STD–0008, Pentair, No.
56 at pp. 244 & Hayward Industries, No.
56 at pp. 244–246) For example, Zodiac
noted that the required pressure to
operate a given pressure-side cleaner
may vary from pool to pool based on
differences in pool size and length,
dimensions, and friction losses
associated with the system piping.
(Docket No. EERE–2015–BT–STD–0008,
Zodiac, No. 56 at p. 244)
As a result, in the second round of
negotiations, the DPPP Working Group
reevaluated the recommended test
procedure for pressure cleaner booster
pumps and its ability to representatively
evaluate and differentiate the
potentially variable energy performance
of different PCBP technologies.
Specifically, pressure-side cleaners
typically require a relatively fixed flow
rate to ensure proper cleaning, and the
Working Group discussed how pressure
cleaner booster pumps are currently
designed conservatively to be able to
provide the requisite flow rate in even
the worst-case, highest head-loss
plumbing systems and pools. With
conventional single-speed pressure
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cleaner booster pumps, orifice rings are
typically installed to throttle the flow to
the requisite flow rate at a higher head
than may be necessary for the
application. (Docket No. EERE–2015–
BT–STD–0008, No. XX at p. YYY)
However, the Working Group
acknowledged that some plumbing
systems may be able to effectively
operate a pressure-side cleaner with
significantly less head than typical,
single-speed pressure cleaner booster
pumps currently provide. For example,
the CA IOUs presented data supporting
the potential for variable-speed pressure
cleaner booster pumps to reduce speed
and provide the requisite flow rate and
cleaner operating speed at lower head
values. (Docket No. EERE–2015–BT–
STD–0008, CA IOUs, No. 69) Therefore,
to better capture the potential for
variable performance of pressure cleaner
booster pumps, including variablespeed pressure cleaner booster pumps,
in the June 2016 DPPP Working Group
recommendations, the Working Group
revised the recommended test point for
pressure cleaner booster pumps to be a
flow rate of 10 gpm at the minimum
speed that results in a head value at or
above 60 feet.59 (Docket No. EERE–
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59 The actual verbiage in the June 2016 DPPP
Working Group recommendations describes this
load point in tabular format. The paragraph form
presented here is identical in intent to the table
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2015–BT–STD–0008, No. 82,
Recommendation #8 at pp. 4–5) In such
a case, single-speed pressure cleaner
booster pumps would still be evaluated
at a head value and flow rate similar to
the previously specified 90 feet.
However, any variable-speed, multispeed, or even two-speed pressure
cleaner booster pumps may operate at a
lower speed and lower head value,
while still providing the requisite 10
gpm.
In either case, as only a single load
point is required to adequately
characterize the efficiency of pressure
cleaner booster pumps, the DPPP
Working Group recommended a
weighting factor of 1.0 for measured
performance at that single load point
when calculating WEF. (Docket No.
EERE–2015–BT–STD–0008, No. 51,
Recommendation #6 and #7 at p. 5)
DOE agrees with the June 2016 DPPP
Working Group recommendations, and
proposes to test pressure cleaner booster
pumps at a single load point of 10 gpm
at the minimum speed that results in a
head value at or above 60 feet and to
weight the measured performance of the
pump at that load point with a
weighting factor of 1.0. However,
similar to waterfall pumps discussed in
presented in the June 2016 DPPP Working Group
recommendations.
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section III.C.1.e, DOE proposes to
specify the load point more precisely, as
a flow rate of 10.0 gpm and a head value
at or above 60.0 feet, to indicate the
requisite amount of precision with
which the test point must be achieved.
DOE believes that this level of precision
is reasonable and achievable given the
repeatability of the test and the
allowable tolerances specified in section
III.D.2.gIII.D.2.f.
DOE requests comment on the
proposed load point for pressure cleaner
booster pumps of 10.0 gpm at the
minimum speed that results in a head
value at or above 60.0 feet and the
proposed weight of 1.0 for the single
load point.
DOE requests comment and
information regarding if this test point
is achievable for all pressure cleaner
booster pumps and, if not, how such
pumps should be tested.
4. Summary
In summary, DOE proposes unique
load points for the different varieties
and speed configurations of dedicatedpurpose pool pumps, as recommended
by the DPPP Working Group. DOE’s
proposed load points (i) and weights
(wi) used in determining WEF for each
pump variety are presented in Table
III.12.
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D. Determination of Pump Performance
As part of DOE’s test procedure for
dedicated-purpose pool pumps, DOE is
specifying how to measure the
performance of the dedicated-purpose
pool pump at the applicable load points
(section III.C) consistently and
unambiguously. Specifically, to
determine WEF for applicable
dedicated-purpose pool pumps, the
proposed test procedure specifies
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methods to measure the driver input
power to the motor or to the DPPP
controls, if any, and the flow rate at
each specified load point, as well as the
hydraulic output power at maximum
speed on system curve C (i.e., the rated
hydraulic horsepower, see section
III.E.1). (Docket No. EERE–2015–BT–
STD–0008, No. 51, Recommendation #5
at p. 4)
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64613
DOE notes that several industry
standards currently exist that specify
test methods applicable to dedicatedpurpose pool pumps. DOE reviewed
these industry test methods and
provides a summary of this review in
section III.D.1. Section III.D.1 also
discusses the industry standard DOE
proposes to incorporate by reference for
measuring the performance of
dedicated-purpose pool pumps.
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However, DOE believes that several
exceptions, modifications, and
additions to this base test procedure are
necessary to ensure accuracy and
repeatability of test measurements
(sections III.D.2.a through III.D.2.f).
Finally, DOE proposes specific
procedures for calculating the WEF from
the collected test data and rounding the
values to ensure that the test results are
determined in a consistent manner
(section III.D.2.g).
1. Incorporation by Reference of HI
40.6–2014
When determining the appropriate
test method for measuring the relevant
performance parameters for dedicatedpurpose pool pumps (namely, driver
input power, flow rate, speed of
rotation, and hydraulic output power),
DOE reviewed the DPPP test procedures
that are established or referenced by the
existing regulatory and voluntary
programs that are discussed in section
III.B.1. The rating metrics and testing
requirements for each of these programs
are summarized in Table III.13.
TABLE III.13—SUMMARY OF RATING METRICS AND INDUSTRY TEST PROCEDURES REFERENCED BY VARIOUS VOLUNTARY
AND REGULATORY DPPP PROGRAMS
Rating program
Metric
Test procedure
CEC 2014 Appliance Efficiency Regulations.
Prescriptive design requirements.
N/A.
ENERGY STAR Program
Requirements for Pool
Pumps—Version 1.0.
CEE High-Efficiency Swimming Pool Initiative.
EF ......................................
IEEE Standard 114–2001 for determination of motor
efficiency ANSI/HI 1.6–2000 with additional rating
requirements and calculations (equivalent to ANSI/
APSP/ICC–15a–2013) for pump performance.
ANSI/HI 1.6–2000 with additional rating requirements
and calculations (equivalent to ANSI/APSP/ICC–
15a–2013).
ANSI/APSP/ICC–15a–2013 ..........................................
Part 1 of AS 5102–2009 ...............................................
N/A.
sradovich on DSK3GMQ082PROD with PROPOSALS2
Australia and New Zealand
Energy Rating Program.
EF and prescriptive design
requirements for DPPP
controls.
EF ......................................
As shown in Table III.13, the CEC
2014 Appliance Efficiency
Regulations 60 establish prescriptive
design requirements for residential pool
pumps, primarily focusing on the motor
and controls with which the dedicatedpurpose pool pump is sold. Cal. Code
Regs., tit. 20 section 1605.3, subd. (g)(5).
The CEC requires that reported motor
efficiency is verifiable by IEEE Standard
114–2001, ‘‘IEEE Standard Test
Procedure for Single-Phase Induction
Motors.’’ 61 The CEC also requires
reporting of DPPP performance, as
determined in accordance with the HI
Standard 1.6 (ANSI/HI 1.6–2000),
‘‘American National Standard for
Centrifugal Pump Tests’’ when
certifying a dedicated-purpose pool
pump under the Title 20 regulations.
Cal. Code Regs., tit. 20 section 1606,
subd. (a)(3). The test requirements for
ENERGY STAR and CEE reference the
ANSI/APSP/ICC–15a–2013, which is
harmonized with the CEC testing
methodology and also references HI 1.6–
2000 for measurement of relevant pump
performance parameters. Id. The test
requirements for the Australia and New
Zealand energy rating programs, defined
in part 1 of AS 5102–2009,
‘‘Performance of household electrical
appliances—Swimming pool pump—
60 California
Energy Commission. 2014 Appliance
Efficiency Regulations. 2014. www.energy.ca.gov/
2014publications/CEC-400-2014-009/CEC-4002014-009-CMF.pdf.
61 Available for purchase at: https://
standards.ieee.org/findstds/standard/1142001.html.
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units: Energy consumption and energy
performance,’’ are similar to the CEC
testing requirements, but includes a
different test setup, different
measurement requirements, and
different load points. Id.
In the January 2016 general pumps TP
NOPR, DOE incorporated by reference
HI 40.6–2014 as the basis for the DOE
test procedure for general pumps, with
several exceptions, modifications, and
additions.62 81 FR 4086, 4109–4117
(Jan. 25, 2016). As noted in the DPPP
Working Group negotiations, HI 40.6–
2014 was developed as a more rigorous,
standardized test method, based on the
acceptance test procedure provided in
ANSI/HI 14.6–2011, ‘‘Methods for
Rotodynamic Pump Efficiency Testing,’’
which superseded HI 1.6–2000.63
In the May 2015 DPPP RFI, DOE
discussed the various test methods and
requested comment on any DPPP test
procedure that DOE should consider in
developing a potential test procedure for
dedicated-purpose pool pumps. 80 FR
26475, 26483 (May 8, 2015). In
response, HI stated that HI 40.6–2014
was developed and vetted by
manufacturers, energy advocates, and
others. HI also stated that HI 40.6–2014
is applicable to dedicated-purpose pool
62 The specific exceptions and modifications
adopted in the January 2016 general pump TP final
rule and their applicability to the DPPP test
procedure proposed herein are discussed in section
III.D.2).
63 For more information see: https://
estore.pumps.org/Standards/Rotodynamic/
EfficiencyTestsPDF.aspx.
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Other relevant standards
ANSI/APSP–4–2007,
ANSI/NSPI–5–2003,
ANSI/NSPI–6–1999.
N/A.
pumps. (Docket No. EERE–2015–BT–
STD–0008, No. 8 at p. 4) HI did not
believe that there are any other relevant
test procedures that should be
considered. In contrast, APSP
responded that DOE should rely and
reference ANSI/APSPICC–15–2013a.
APSP elaborated on many aspects of
ANSI/APSPICC–15–2013a, including
that ANSI/APSPICC–15–2013a
references ANSI/HI 1.6–2000, for testing
pool pumps. (Docket No. EERE–2015–
BT–STD–0008, No. 10 at p. 2) The only
other comments DOE received on this
topic from the May 2015 DPPP RFI were
from entities that later joined the DPPP
Working Group (see Table I.2). As
previously stated in the NOPR, the May
2015 DPPP RFI comments from DPPP
Working Group members are not
addressed in this document because
their concerns were discussed during
the DPPP Working Group meetings and
are reflected in the December 2015
DPPP Working Group
recommendations.
In response to the comments from
both APSP and HI, during the DPPP
Working Group meetings, DOE reviewed
ANSI/HI 1.6–2000, ANSI/HI 14.6–2011,
and HI 40.6–2014. As mentioned by HI
in the comment to the May 2015 DPPP
RFI, HI 40.6–2014 was developed and
vetted by manufacturers, energy
advocates, and others—specifically
building on ANSI/HI 14.6–2011. Based
on this review, as discussed in the DPPP
Working Group meetings, DOE
determined that HI 40.6–2014 was
similar to HI 1.6–2000 and HI 14.6–
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2011, but improves on the previous test
methods by incorporating more clear,
unambiguous, specific, and repeatable
language that would improve the
accuracy and consistency of the test
results. (Docket No. EERE–2015–BT–
STD–0008, No. 58 at pp. 370–430)
Specifically, HI 40.6–2014 defines and
explains how to calculate driver power
input,64 volume per unit time,65 pump
total head,66 pump power output,67
overall efficiency,68 and other relevant
quantities at the specified load points
necessary to determine the proposed
metric, WEF, and contains appropriate
specifications regarding the test setup,
methodology, standard rating
conditions, equipment specifications,
uncertainty calculations, and tolerances.
Based on this analysis, the DPPP
Working Group recommended that the
DPPP test procedure be based on wireto-water testing in accordance with HI
40.6–2014. (Docket No. EERE–2015–BT–
STD–0008, No. 51, Recommendation #8
at p. 6) Consistent with the DPPP
Working Group recommendations, DOE
believes HI 40.6–2014 contains the
relevant test methods needed to
accurately characterize the performance
of dedicated-purpose pool pumps, with
a few exceptions, modifications, and
additions noted in section III.D.2.
Accordingly, DOE proposes to
incorporate by reference certain sections
of HI 40.6–2014 as part of DOE’s test
procedure for measuring the energy
consumption of dedicated-purpose pool
pumps, with the exceptions,
modifications, and additions listed in
III.D.2. DOE notes that HI 40.6–2014,
with certain exceptions, is already
incorporated by reference into subpart Y
of 10 CFR part 431 and approved for
§ 431.464, and appendix A to subpart Y
of part 431. 10 CFR 431.463. In this rule,
DOE proposes to incorporate by
reference HI 40.6–2014, with certain
different exceptions, into the proposed
appendix B to subpart Y that would
contain the DPPP test procedure.
DOE requests comment on the
proposal to incorporate by reference HI
40.6–2014 into the proposed appendix B
to subpart Y, with the exceptions,
modifications, and additions listed in
section III.D.2.
2. Exceptions, Modifications and
Additions to HI 40.6–2014
In general, DOE finds the test methods
contained within HI 40.6–2014 are
sufficiently specific and reasonably
designed to produce test results
64615
necessary to determine the WEF of
applicable dedicated-purpose pool
pumps. However, only certain sections
of HI 40.6–2014 are applicable to the
proposed DPPP test procedure. In
addition, DOE requires a few
exceptions, modifications, and
additions to ensure test results are as
repeatable and reproducible as possible.
DOE’s proposed modifications and
clarifications to HI 40.6–2014 are
addressed in the subsequent sections
III.D.2.a through III.D.2.g.
a. Applicability and Clarification of
Certain Sections of HI 40.6–2014
Although DOE proposes to
incorporate by reference HI 40.6–2014
as the basis for the DPPP test procedure,
DOE notes that some sections of the
standard are not applicable to the DPPP
test procedure, while other sections
require clarification regarding their
applicability when conducting the DPPP
test procedure. Table III.14 provides an
overview of the sections of HI 40.62014
that DOE proposes to exclude from the
DOE test procedure for dedicatedpurpose pool pumps, as well as those
that DOE proposes would only be
optional and would not be required for
determination of WEF.
TABLE III.14—SECTIONS OF HI 40.6–2014 DOE PROPOSES TO EXCLUDE FROM INCORPORATION BY REFERENCE
Title
Proposed applicability
40.6.4.1 ...............................
40.6.4.2 ...............................
40.6.5.3 ...............................
40.6.5.5.1 ............................
Vertically suspended pumps ................................................................................
Submersible pumps ..............................................................................................
Test report ............................................................................................................
Test procedure .....................................................................................................
40.6.5.5.2 ............................
40.6.6.1 ...............................
40.6.6.2 ...............................
40.6.6.3 ...............................
A.7 ......................................
Appendix B .........................
sradovich on DSK3GMQ082PROD with PROPOSALS2
Section No.
Speed of rotation during test ................................................................................
Translation of test results to rated speed of rotation ...........................................
Pump efficiency ....................................................................................................
Performance curve ...............................................................................................
Testing at temperatures exceeding 30 °C (86 °F) ...............................................
Reporting of test results .......................................................................................
Excluded.
Excluded.
Excluded.
Certain Portions Optional for
Representations.
Excluded.
Excluded.
Optional for Representations.
Optional for Representations.
Excluded.
Excluded.
DOE proposes not incorporating by
reference section 40.6.4.1, ‘‘Vertically
suspended pumps,’’ and section
40.6.4.2, ‘‘Submersible pumps,’’ of HI
40.6–2014 in this DPPP TP NOPR
because, as discussed in section III.A.1,
dedicated-purpose pool pumps are end
suction pumps and are not vertical
turbine or submersible pumps. As such,
the test provisions applicable to vertical
turbine and submersible pumps
described in section 40.6.4.1 and section
40.6.4.2 do not apply to the DPPP TP
NOPR.
Additionally, section 40.6.5.5.2,
‘‘Speed of rotation during test,’’ of HI
40.6–2014 requires that the speed of
rotation to establish flow rate, pump
total head, and power input be within
the range of 80 percent and 120 percent
of the rated speed. However, in this
DPPP TP NOPR, rated or nominal
speeds are not relevant, as DOE
proposes testing at the maximum
operating speed; low operating speed for
two-speed pumps; and, for multi-speed
and variable-speed pumps, any
available speed that can meet the
prescribed head and flow points (see
section III.C.4). Similarly, section
40.6.6.1, ‘‘Translation of test results to
rated speed of rotation,’’ describes the
method by which tested data can be
64 The term ‘‘driver power input’’ in HI 40.6–2014
is defined as ‘‘the power absorbed by the pump
driver’’ and is synonymous with the term ‘‘driver
input power’’ and ‘‘input power to the motor and/
or controls,’’ as used in this document.
65 The term ‘‘volume per unit time’’ in HI–40.6 is
defined as ‘‘the volume rate of flow in any given
section’’ and is used synonymously with ‘‘flow’’
and ‘‘flow rate’’ in this document.
66 The term ‘‘pump total head’’ is defined in HI
40.6–2014 as the difference between the outlet total
head and the inlet total head and is used
synonymously with the terms ‘‘total dynamic head’’
and ‘‘head’’ in this document.
67 The term ‘‘pump power output’’ in HI–40.6 is
defined as ‘‘the mechanical power transferred to the
liquid as it passes through the pump, also known
as pump hydraulic power.’’ It is used
synonymously with ‘‘hydraulic horsepower’’ in this
document. However, where hydraulic horsepower
is used to reference the size of a dedicated-purpose
pool pump, it refers to the rated hydraulic
horsepower, as defined in section III.E.1.
68 The term ‘‘overall efficiency’’ is defined in HI
40.6–2014 as a ratio of pump power output to driver
power input and describes the combined efficiency
of a pump and driver.
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translated to the rated speed of rotation
for subsequent calculations and
reporting purposes. As DOE proposes
that all testing be conducted at the
maximum speed of rotation, or at
specific speeds that are determined by
other characteristics (i.e., the available
discrete operating speeds of the pump
and/or the specified flow rate and
reference curve), translation of tested
results based on speed is not necessary.
As a result, DOE proposes to not
incorporate section 40.6.5.5.2 and
40.6.6.1, and proposes different
requirements regarding the operating
speed at different test points, as
summarized in Table III.12.
HI 40.6–2014 also contains relevant
requirements in section 40.6.5.5, ‘‘Test
conditions,’’ for the characteristics of
the testing fluid to be used when testing
pumps. Specifically, section 40.6.5.5
requires that the ‘‘tests shall be made
with clear water at a maximum
temperature of 10–30 °C (50–86 °F)’’ and
clarifies that ‘‘clear water means water
to be used for pump testing, with a
maximum kinematic viscosity of 1.5 ×
10¥6 m2/s (1.6 × 10-5 ft2/s) and a
maximum density of 1000 kgm3 (62.4
lb/ft3).’’ DOE agrees with these
requirements, as they will increase the
repeatability and consistency of the test
results, since significant variations in
water density or viscosity can affect the
tested pump performance. DOE
proposes to include such requirements
to test with clear water by incorporating
by reference HI 40.6–2014, including
section 4.6.5.5. However, in section A.7
of appendix A, ‘‘Testing at temperatures
exceeding 30 °C (86 °F),’’ HI 40.6–2014
addresses testing at temperatures above
30 °C (86 °F). DOE does not intend to
allow testing with liquids other than
those meeting the definition of clear
water presented previously, including
water at elevated temperatures.
Therefore, DOE proposes to exclude
section A.7 from the incorporation by
reference of HI 40.6–2014. DOE notes
that, in the January 2016 general pumps
TP final rule, DOE also did not
incorporate section A.7 of appendix A
of HI 40.6–2014. 81 FR 4086, 4110 (Jan.
25, 2016).
Finally, DOE notes that section
40.6.5.3, ‘‘Test report,’’ provides
requirements regarding the generation of
a test report and appendix B, ‘‘Reporting
of test results,’’ provides guidance on
test report formatting, both of which are
not required for testing and rating
dedicated-purpose pool pumps in
accordance with DOE’s procedure. In
the January 2016 general pumps TP
final rule, DOE also did not incorporate
these sections for similar reasons. 81 FR
4086, 4110 (Jan. 25, 2016).
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For the reasons stated previously,
DOE proposes to not incorporate by
reference section 40.6.4.1, 40.6.4.2,
40.6.5.3, 40.6.5.5.2, 40.6.6.1, section A.7
of appendix A, and appendix B of HI
40.6–2014 as part of the DOE test
procedure for dedicated-purpose pool
pumps.
DOE requests comment on its
proposal to not incorporate by reference
sections 40.6.4.1, 40.6.4.2, 40.6.5.3,
40.6.5.5.2, 40.6.6.1, A.7, and Appendix
B of HI 40.6–2014 as part of the DOE
test procedure for dedicated-purpose
pool pumps.
In addition to the excluded sections of
HI 40.6–2014 referenced previously,
DOE also notes that certain sections of
HI 40.6–2014 are not necessary to
determine WEF for applicable
dedicated-purpose pool pumps, but
DOE opts to include them in the
proposed DPPP test procedure for the
purposes of any other optional
representations DPPP manufacturers
may wish to make regarding DPPP
performance. Specifically, only the
following measurements are required to
calculate WEF for any given dedicatedpurpose pool pump:
• Pump power output (hydraulic
horsepower) at maximum speed of
rotation on the reference curve (i.e.,
rated hydraulic horsepower);
• driver power input (input power to
the motor, or controls if available) at all
load points i, specified uniquely for
each DPPP variety and speed
configuration (see section III.C);
• volume rate of flow (flow rate) at all
load points i, specified uniquely for
each DPPP variety and speed
configuration (see section III.C);
• speed of rotation at each load point
i, specified uniquely for each DPPP
variety and speed configuration (see
section III.C).
HI 40.6–2014 also contains methods
that describe how to determine the BEP
of the pump, pump efficiency, and
overall efficiency. In addition, HI 40.6–
2014 section 40.6.6.3, ‘‘Performance
curve,’’ describes how to specify head
versus flow rate, power versus flow rate,
and efficiency versus flow rate
performance curves. Although
determination of these pump
performance metrics and curves is not
required to calculate WEF, DOE
acknowledges that DPPP manufacturers
may wish to make representations
regarding the performance of their
dedicated-purpose pool pumps based on
these metrics, in addition to the
proposed WEF metric. Therefore, DOE
proposes to incorporate by reference
certain portions of HI 40.6–2014 (i.e.,
sections 40.6.5.5.1, ‘‘Test procedure’’;
section 40.6.6.2, ‘‘Pump efficiency’’; and
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section 40.6.6.3, ‘‘Performance curve)
even though they are not directly
applicable to the manner in which DOE
proposes to test dedicated-purpose pool
pumps to determine WEF. In the
proposed regulatory text of the DPPP
test procedure, DOE would refer
specifically only to those sections that
are applicable for the determination of
WEF and note that determination of
pump efficiency, overall efficiency,
BEP, and pump performance curves is
not required. With regard to section
40.6.5.5.1 of HI 40.6–2014, DOE notes
that the specifications regarding warmup time and collecting data at steadystate conditions are applicable to the
determination of WEF. However, section
40.6.5.5.1, of HI 40.6–2014 also requires
measurement of pump performance at
test points corresponding to 40, 60, 75,
90, 100, 110, and 120 percent of the
flow rate at the expected BEP of the
pump. DOE proposes different load
points for the varieties and speed
configurations of dedicated-purpose
pool pumps to which the test procedure
is applicable, which are presented in
detail in section III.C. Therefore, in the
DPPP test procedure, DOE proposes to
clarify that measurements at the load
points described in section 40.6.5.5.1
are not required and that, instead,
relevant parameters must be determined
at the specific load points proposed in
section III.C for each DPPP variety and
speed configuration. However,
manufacturers could elect to also record
data at the test points described in
section 40.6.5.5.1 in order to determine
BEP or make representations regarding
pump performance over the operating
range of the equipment.
To allow manufacturers to make
voluntary representations of other
metrics, in addition to WEF, DOE
proposes to clarify that section
40.6.5.5.1, section 40.6.6.2, and section
40.6.6.3, of HI 40.6–2014 are not
required for determination of WEF, but
may be optionally conducted to
determine and make representations
about other DPPP performance
parameters.
DOE requests comment on the
proposal to clarify the applicability of
sections 40.6.5.5.1, section 40.6.6.2, and
section 40.6.6.3, of HI 40.6–2014.
b. Calculation of Hydraulic Horsepower
In addition to the clarifications
regarding the applicability of certain
sections of HI 40.6–2014 to the DPPP
test procedure, DOE believes that
clarification is also required regarding
the calculation of hydraulic horsepower.
Specifically, in the January 2016 general
pump TP final rule, DOE clarified that
hydraulic horsepower must be
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calculated with a unit conversion factor
of 3,956, instead of 3,960, which is
specified in HI 40.6–2014. 81 FR 4086,
4109 (Jan. 25, 2016). DOE notes that the
value of 3,956 more accurately
represents the unit conversion from the
product of flow (Q) in gpm, head (H) in
feet, and specific gravity (which is
dimensionless) to horsepower, when
assuming a specific gravity of 1.0. In
section 40.6.6.2, HI 40.6–2014 specifies
a value of 3,960 in regards to calculating
pump efficiency, but HI 40.6–2014 does
not specify a specific unit conversion
factor for the purposes of calculating
pump hydraulic output power. Instead,
HI 40.6–2014 provides the following
equation (5) for determining pump
power output:
Pu = r × Q × H × g
(5)
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Where:
Pu = the measured hydraulic output power of
the tested pump,69
r = density,
Q = the volume rate of flow,
H = pump total head, and
g = acceleration due to gravity.
As shown in equation (5), the unit
conversion factor can be derived from
the product of density and acceleration
due to gravity. An analysis was
performed in support of the January
2016 general pumps TP final rule to
convert from the metric units for density
and acceleration due to gravity specified
in HI 40.6–2014 to the appropriate
units. This analysis found the value of
3,956 to be more accurate and have a
greater amount of precision than the
3,960 value specified in HI 40.6–2014
for properties and conditions of the
clear water used for testing. Therefore,
to ensure consistent calculations and
results in the DOE test procedure for
dedicated-purpose pool pumps, and
consistent with the January 2016 general
pumps TP final rule, DOE proposes a
unit conversion factor of 3,956 instead
of the 3,960 value specified in HI 40.6–
2014 and proposes to clarify that the
3,960 calculation in section 40.6.6.2 of
HI 40.6–2014 should not be used. Also,
DOE notes that the value of 3,956 is the
value used by the DPPP Working Group
and was shown in presentation material
at the working group meetings. (Docket
No., EERE–2015–BT–STD–0008, No. 42
at p. 17)
DOE requests comment on its
proposal to clarify the calculation of
pump hydraulic horsepower to
reference a unit conversion of 3,956
instead of 3,960.
69 For each of the quantities listed, HI 40.6–2014
provides multiple metric and U.S. customary units.
Appendix E also provides unit conversions.
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c. Data Collection and Determination of
Stabilization
In order to ensure the repeatability of
test data and results, the DPPP test
procedure must provide instructions
regarding how to sample and collect
data at each load point. Such
instructions ensure that the collected
data are taken at stabilized conditions
that accurately and precisely represent
the performance of the dedicatedpurpose pool pump at the designated
load points, thus improving
repeatability of the test.
Section 40.6.5.5.1 of HI 40.6–2014
provides that all measurements shall be
made under steady state conditions. The
requirements for determining when the
pump is operating under steady state
conditions in HI 40.6–2014 are
described as follows: (1) There is no
vortexing, (2) the margins are as
specified in ANSI/HI 9.6.1,
‘‘Rotodynamic Pumps Guideline for
NPSH Margin,’’ and (3) the mean value
of all measured quantities required for
the test data point remains constant
within the permissible amplitudes of
fluctuations defined in Table 40.6.3.2.2
of HI 40.6–2014 over a minimum period
of 10 seconds before performance data
are collected. While HI 40.6–2014 does
not specify the measurement interval for
determination of steady state operation,
DOE understands that a minimum of
two stabilization measurements are
required to calculate an average. To
provide greater specificity regarding
data collection in the context of
determination of stabilization, in the
January 2016 general pump TP final
rule, DOE adopted requirements that at
least two unique measurements must be
used to determine stabilization. 81 FR
4086, 4011 (Jan. 25, 2016). DOE notes
that the ENERGY STAR Program
currently requires measurement
equipment to record data at a rate
‘‘greater than or equal to one reading per
second’’ and requires sampling data to
be accumulated for at least one minute
and the average (arithmetic mean) value
to be recorded.70 DOE believes the
requirements for general pumps adopted
in the January 2016 general pumps TP
final rule accommodate a longer period
between the sampling of individual data
points and, therefore, any measurement
procedures currently in place for
ENERGY STAR testing would also meet
the data collection and stabilization
requirements adopted in the January
70 ENERGY STAR Program Requirements Product
Specification for Pool Pumps, Final Test Method.
Rev. Jan-2013, section 6.2.A.3, p 4. https://
www.energystar.gov/sites/default/files/specs/
Pool%20Pump%20Final%20Test%20Method%
2001-15-2013.pdf.
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2016 general pumps TP final rule. 81 FR
4086, 4011 (Jan. 25, 2016). As a result,
DOE believes the data collection
requirements specified in the January
2016 general pumps TP final rule are
sufficient to collect accurate and
repeatable measurements, but also
accommodate more frequent data
collection if test labs are able to
accommodate such. Therefore, DOE
proposes to adopt requirements that at
least two unique measurements must be
used to determine stabilization when
testing pumps according to the DPPP
test procedure.
Section 40.6.3.2.2 of HI 40.6–2014,
‘‘Permissible fluctuations,’’ also
provides that permissible damping
devices may be used to minimize noise
and large fluctuations in the data in
order to achieve the specifications noted
in Table 40.6.3.2.2. To ensure that each
stabilization data point is reflective of a
separate measurement, in the January
2016 general pumps TP final rule, DOE
adopted requirements that damping
devices are only permitted to integrate
up to the measurement interval. 81 FR
4086, 4011 (Jan. 25, 2016). Similarly, in
this DPPP TP NOPR, DOE proposes to
specify that damping devices are only
permitted to integrate up to the
measurement interval to ensure that
each stabilization data point is reflective
of a separate measurement. DOE also
proposes that, for physical dampening
devices, the pressure indicator/signal
must register 99 percent of a sudden
change in pressure over the
measurement interval to satisfy the
requirement for unique measurements,
consistent with annex D of ISO
3966:2008(E), ‘‘Measurement of fluid
flow in closed conduits—Velocity area
method using Pitot static tubes,’’ which
is referenced in HI 40.6–2014 for
measuring flow with pitot tubes.
DOE requests comment on the
proposal to specify that at least two
unique data points must be used to
determine stabilization and to allow
damping devices, as described in
section 40.6.3.2.2, but with integration
limited to less than or equal to the data
collection interval.
d. Test Tolerances
As discussed in section III.D.2.a and
III.C, DOE proposes to specify unique
load points for each DPPP variety and
speed configuration. DOE notes that HI
40.6–2014 does not provide explicit
tolerances around each specified load
point. That is, HI 40.6–2014 does not
specify how close a measured data point
must be to the specified load point or
if that data point must be corrected in
any way for deviations from the
specified value. For example, the DPPP
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test procedure proposes to require
testing at a low flow point of 24.7 gpm
at or above curve C for multi-speed and
variable-speed pool filter pumps. Due to
experimental variability and test
uncertainty, it is possible that the
recorded data point may be slightly
above or below 24.7 gpm. To ensure
repeatability and consistency of test
results, the DOE DPPP test procedure
must specify how close each measured
data point must be to the specified load
point and if any correction should
occur.
To develop the proposal regarding
tolerances on the measured flow and
head parameters for each load point,
DOE referred to the requirements of
other existing DPPP test procedures and
programs, such as ENERGY STAR and
NSF/ANSI 50–2015. Specifically, DOE
identified that the ENERGY STAR
program maintains a tolerance on the
flow rate used to test pool pumps of
±2.5 percent but does not require a
tolerance of the head measured at each
load point for the respective system
curve under consideration.71
Additionally, NSF 50–2015, in section
C.1.5 of Annex C of NSF 50–2015
requires that each tested pump at each
measured load point must have:
• A tested total dynamic head that is
between ¥3 percent and +5 percent of
the total dynamic head specified by the
manufacturer’s performance curve and
• a tested flow rate that is ±5 percent
of the flow specified by the
manufacturers performance curve.72
The pump performance curves used
by manufacturers to describe the
operation of DPPP equipment are often
compilations of multiple data sets and
are intended to represent the average
operation of that specific model of
pump. DOE understands that the NSF/
ANSI 50–2015 limits are intended to
capture both manufacturing variability,
as well as experimental variability, and
thus represent a worst case tolerance on
flow and head that should be attainable
by any given unit within a given DPPP
model.
Conversely, DOE’s tolerances on flow
and head at each load point are meant
to represent how closely any given
pump being tested can achieve a
specified load point, which is subject to
experimental uncertainty but not
71 ENERGY STAR Program Requirements Product
Specification for Pool Pumps, Final Test Method.
Rev. Jan-2013, section 6.2.A.2, p 4. https://
www.energystar.gov/sites/default/files/specs/
Pool%20Pump%20Final%20Test%20Method%
2001-15-2013.pdf.
72 NSF/ANSI 50–2015 Equipment for Swimming
Pools, Spas, Hot Tubs and Other Recreational Water
Facilities, 2015 NSF International, Ann Arbor
Michigan.
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manufacturing variability among
specific units. Similarly, the ENERGY
STAR tolerances apply to a specific
tested pump and account for
experimental variability only. As a
result, DOE believes it is more
appropriate to reference tolerances
similar to those referenced in ENERGY
STAR for the load points specified in
the DPPP test procedure, or ±2.5 percent
of the specified load point.
However, DOE notes that the load
points are specified, primarily, in terms
of flow and speed for self-priming pool
filter pumps, non-self-priming pool
filter pumps, and pressure cleaner
booster pumps (head is the dependent
variable), while waterfall pumps have a
load point that is primarily specified in
terms of head and speed (flow is the
dependent variable). That is, for selfpriming pool filter pumps, non-selfpriming pool filter pumps, and pressure
cleaner booster pumps, the achievable
value of pump total head or head point
at each flow rate is dependent on the
specific operating speed and speed
configuration of each dedicated-purpose
pool pump. For example, the high flow
point for multi-speed and variablespeed pool filter pumps is specified as
80 percent of the flow rate at the
maximum speed at or above the
reference curve (i.e., curve C for pool
filter pump with hydraulic horsepower
less than 2.5 hp). Different DPPP models
will have different tested head points
depending on if the pump can
continuously reduce speed to achieve
exactly the flow and head points on the
reference curve, or if the dedicatedpurpose pool pump only has a few
discrete speeds and must be tested at 80
percent of the flow rate load point at
maximum speed in order to achieve a
load point that is both at 80 percent of
the flow at maximum speed on the
reference curve and at or above the
reference curve head points. In such a
case, the head value would be above the
reference curve.
As a result, DOE proposes to specify,
for self-priming and non-self-priming
pool filter pumps, that the tested flow
rate must be within ±2.5 percent of the
specified flow rate, which is the flow
rate on the reference curve at the
specified speed or 24.7 or 31.1 gpm for
multi-speed and variable-speed pool
filter pumps. For self-priming and nonself-priming pool filter pumps, a range
of head points would be acceptable,
based on the performance of any given
DPPP model. Similarly, for pressure
cleaner booster pumps, DOE proposes a
test point corresponding to a flow rate
of 10.0 gpm at a head at or above 60.0
feet. As the flow rate is fixed, but the
head value may vary, DOE also proposes
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that the tested flow rate must be within
±2.5 percent of the specified flow rate
for pressure cleaner booster pumps. For
waterfall pumps, DOE proposes to
specify that the tested head point must
be within ±2.5 percent of the specified
head value (i.e., 17.0 ± 0.425 feet) at
maximum speed, while the flow rate
may vary based on the performance of
the particular DPPP unit under test.
DOE also does not propose a tolerance
on the tested speed, as the tested
maximum speeds are specific to each
dedicated-purpose pool pump being
tested.
DOE requests comment on its
proposal to require that the tested flow
rate at each load point must be within
±2.5 percent of the flow rate at the
specified load point self-priming pool
filter pumps, non-self-priming pool
filter pumps, and pressure cleaner
booster pumps.
DOE requests comment on its
proposal to require that the tested head
point at each load point must be within
±2.5 percent of the head point at the
specified load point for waterfall
pumps.
e. Power Supply Characteristics
Because input power to the dedicatedpurpose pool pump, measured at the
motor or control, as applicable, is a
component of the proposed metric, the
measurement of input power to the
driver is an important element of the
test. As discussed at length in the
January 2016 general pumps TP final
rule, the characteristics of the power
supplied to the dedicated-purpose pool
pump affect the accuracy and
repeatability of the measured power
draw to the motor or control of the
DPPP model being tested. 81 FR 4086,
4112–4115 (Jan. 25, 2016). Consistent
with the requirements in the January
2016 general pumps TP final rule, to
ensure accurate and repeatable
measurements of DPPP input power to
the motor or control, DOE proposes to
specify nominal values for voltage,
frequency, voltage unbalance, and total
harmonic distortion; as well as
tolerances for each of these quantities
that must be maintained at the input
terminals to the motor and/or control as
applicable.
To determine the appropriate power
supply characteristics for testing
dedicated-purpose pool pumps, DOE
examined applicable test methods for
similar equipment (i.e., equipment
typically driven by electric motors and
sometimes accompanied with variable
frequency drives). In the January 2016
general pumps TP final rule, DOE
provided a summary of tolerances
referenced in other relevant industry
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standards 73 and performed a detailed
analysis surrounding the impact of
differences in each power supply
characteristic (i.e., voltage unbalance,
voltage tolerance, frequency tolerance,
voltage waveform distortion, and source
impendence) on the test measurements
and resultant metric. DOE found that
large differences in voltage unbalance,
voltage tolerance, frequency tolerance,
or voltage waveform distortion can
impact the performance of the motor or
control (especially variable frequency
drive) with which the pump may be
sold. To ensure that such power supply
characteristics were reasonable, DOE
also analyzed the typical power
characteristics available on the U.S.
power grid and the feasibility of
achieving the specified requirements
with or without power conditioning
equipment. Id.
Based on this analysis, DOE adopted
the power supply requirements
summarized in Table III.15 when testing
of the input power to the motor or
control,74 which DOE is also proposing
to adopt for the DPPP test procedure. 81
FR 4086, 4152 (Jan. 25, 2016).
TABLE III.15—PROPOSED POWER
SUPPLY REQUIREMENTS FOR DEDICATED-PURPOSE POOL PUMPS
Characteristic
Tolerance
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Voltage .............
±5% of the rated value of
the motor.
73 In the January 2016 general pumps TP final
rule, DOE determined that the IEEE Standard 112–
2004, ‘‘IEEE Standard Test Procedure for Polyphase
Induction Motors and Generators’’ (IEEE 112–2004)
and the Canadian Standards Association (CSA)
C390–10, ‘‘Test methods, marking requirements,
and energy efficiency levels for three-phase
induction motors’’ (CSA C390–10) are the most
relevant test methods for measuring input power to
electric motors, as they are the test methods
incorporated by reference as the DOE test procedure
for electric motors. Other widely referenced
industry standard test methods for motors include:
IEC 60034–1 Edition 12.0 2010–02, ‘‘Rotating
electrical machines—Part 1: Rating and
performance’’ (IEC 60034–1:2010) and NEMA MG
1–2014, ‘‘Motors and Generators’’ (NEMA MG 1–
2014). DOE also identified both AHRI 1210–2011,
‘‘2011 Standard for Performance Rating of Variable
Frequency Drives,’’ (AHRI 1210–2011) and the 2013
version of CSA Standard C838, ‘‘Energy efficiency
test methods for three-phase variable frequency
drive systems,’’ (CSA C838–13) as applicable
methods for measuring the performance of VSD
control systems. 81 FR 4086, 4112–15 (Jan. 25,
2016).
74 Under the pump test procedure adopted in the
January 2016 general pumps TP final rule, pumps
sold with motors rated using the testing-based
method, pumps sold with motors and continuous
or non-continuous controls rated using the testingbased method, and any pumps rated using the
calculation-based method when the bare pump are
evaluated using a calibrated motor to determine
pump shaft input power. 81 FR 4086, 4115 (Jan. 25,
2016).
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TABLE III.15—PROPOSED POWER
SUPPLY REQUIREMENTS FOR DEDICATED-PURPOSE POOL PUMPS—
Continued
Characteristic
Tolerance
Frequency .........
Voltage Unbalance.
Total harmonic
Distortion.
±1% of the rated value of
the motor.
±3% of the rated value of
the motor.
≤12% throughout the test.
DOE believes that, because dedicatedpurpose pool pumps utilize electrical
equipment (i.e., motors and drives)
similar to that used by general pumps,
such requirements also apply when
testing dedicated-purpose pool pumps.
DOE notes that, under the proposed
DPPP test procedure and in accordance
with the DPPP Working Group
specifications, all dedicated-purpose
pool pumps would require
measurement of input power to the
pump at the motor or controls, as
applicable (see section III.D.1). (Docket
No. EERE–2015–BT–STD–0008, No. 51,
Recommendation #8 at p. 6) Therefore,
in this DPPP test procedure, DOE
proposes that when testing dedicatedpurpose pool pumps the following
conditions would apply to the main
power supplied to the motor or controls,
if any:
• Voltage maintained within ±5
percent of the rated value of the motor.
• Frequency maintained within ±1
percent of the rated value of the motor.
• Voltage unbalance of the power
supply maintained within ±3 percent of
the rated value of the motor.
• Total harmonic distortion
maintained at or below 12 percent
throughout the test.
DOE requests comments on the
proposed voltage, frequency, voltage
unbalance, and total harmonic
distortion requirements that would have
to be satisfied when performing the
DPPP test procedure for dedicatedpurpose pool pumps.
Specifically, DOE requests comments
on whether these tolerances can be
achieved in existing DPPP test
laboratories, or whether specialized
power supplies or power conditioning
equipment would be required.
f. Measurement Equipment for Testing
In the January 2016 general pumps TP
final rule, DOE incorporated appendix C
of HI 40.6–2014, which specifies the
required instrumentation to measure
head, speed, flow rate, torque,
temperature, and electrical input power
to the motor. However, DOE noted, in
that rule, that, for the purposes of
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measuring input power to the driver for
pumps sold with a motor and
continuous or non-continuous controls
rated using the testing-based method,
the equipment specified in section
C.4.3.1, ‘‘electric power input to the
motor,’’ of HI 40.6–2014 may not be
sufficient. Instead, consistent with other
relevant industry standards 75 for
measurement of input power to motor
and drive systems, DOE adopted
requirements that electrical
measurements for determining pump
power input be taken using equipment
capable of measuring current, voltage,
and real power up to at least the 40th
harmonic of fundamental supply source
frequency 76 and have an accuracy level
of ±2.0 percent of full scale when
measured at the fundamental supply
source frequency when rating pumps
using the testing-based methods or with
a calibrated motor. 81 FR 4086, 4118–
19 (Jan. 25, 2016).
DOE proposes to refer to appendix C
of HI 40.6–2014, as incorporated by
reference (see section III.D.1), to specify
the required instrumentation to measure
head, speed, flow rate, and temperature
in the DPPP test procedure. In addition,
as all dedicated-purpose pool pumps
would require measurement of the input
power to the motor or control, as
applicable, DOE proposes to specify
that, for the purposes of measuring
input power to the motor or control, as
applicable, of DPPP models, electrical
measurement equipment must be used
that is capable of measuring current,
voltage, and real power up to at least the
40th harmonic of fundamental supply
source frequency 77 and having an
accuracy level of ±2.0 percent of full
scale when measured at the
fundamental supply source frequency.
DOE requests comment on its
proposal to require measurement of the
75 Specifically, DOE identified AHRI 1210–2011,
‘‘2011 Standard for Performance Rating of Variable
Frequency Drives’’; the 2013 version of CSA
Standard C838, ‘‘Energy efficiency test methods for
three-phase variable frequency drive systems’’;
Canadian Standards Association (CSA) C390–10,
‘‘Test methods, marking requirements, and energy
efficiency levels for three-phase induction motors’’;
and IEC 61000–4–7, ‘‘Testing and measurement
techniques—General guide on harmonics and
interharmonics measurements and instrumentation,
for power supply systems and equipment connected
thereto’’ as relevant to the measurement of input
power to the motor or control.
76 CSA C838–13 requires measurement up to the
50th harmonic. However, DOE believes that
measurement up to the 40th harmonic is sufficient,
and the difference between the two types of
frequency measurement equipment will not be
appreciable.
77 CSA C838–13 requires measurement up to the
50th harmonic. However, DOE believes that
measurement up to the 40th harmonic is sufficient,
and the difference between the two types of
frequency measurement equipment will not be
appreciable.
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input power to the dedicated-purpose
pool pump using electrical
measurement equipment capable of
measuring current, voltage, and real
power up to at least the 40th harmonic
of fundamental supply source frequency
and having an accuracy level of ±2.0
percent of full scale when measured at
the fundamental supply source
frequency.
DOE also notes that HI 40.6–2014
does not contain any requirements or
description of the instruments required
for measuring distance. However,
measurements of distance, for example
height above the reference plane, are
required when conducting the proposed
test procedure, for example when
determining the self-priming capability
of self-priming and non-self-priming
pool filter pumps (see section III.I.3). As
such, DOE proposes to require
instruments for measuring distance that
are accurate to and have a resolution of
at least ±0.1 inch. DOE believes this will
improve the consistency and
repeatability of test results and ensure
all results are, in fact, indicative of the
measured performance. DOE notes that,
while this accuracy requirement is
generally applicable, it is a maximum
tolerance. To the extent that
measurement of height or distance is
necessary for determining measured
head values, the accuracy of any
distance-measuring instruments is
included in the overall accuracy
requirement for ‘‘differential head,’’
‘‘suction head,’’ and/or ‘‘discharge
head’’ presented in table 40.6.3.2.3 of HI
40.6–2014, ‘‘Maximum permissible
measurement device uncertainty.’’ This
is consistent with the treatment of all
other variables, where when more than
one instrument is used to measure a
given parameter, the combined
accuracy, calculated as the root sum of
squares of individual instrument
accuracies, must meet the specified
accuracy requirements. Therefore, when
used in combination with other
instruments to measure head, distancemeasuring instruments may need to
meet higher or lower accuracy
requirements to conform to the specified
accuracies for measurement of
differential, suction, and discharge
head.
DOE requests comment on the
proposal to require instruments for
measuring distance that are accurate to
and have a resolution of at least ±0.1
inch.
g. Calculation and Rounding
Modifications and Additions
DOE notes HI 40.6–2014 does not
specify how to round values for
calculation and reporting purposes.
DOE recognizes that the manner in
which values are rounded can affect the
resulting WEF, and all WEF values
should be reported with the same
number of significant digits. Therefore,
to improve the accuracy and
consistency of calculations, DOE
proposes that raw measured data be
used to calculate WEF and the resultant
value be rounded to the nearest 0.1.
DOE requests comment on the
proposal to use raw measured data to
calculate WEF as well as the proposal to
round WEF to the nearest 0.1 kgal/kWh.
E. Additional Test Methods
In addition to the measurements and
calculations necessary to determine
WEF, DOE also must establish
consistent terminology and
measurement methods to categorize the
‘‘size’’ of a given dedicated-purpose
pool pump, as well as establish whether
a given dedicated-purpose pool pump is
self-priming. Specifically, as discussed
in section III.C, DOE proposes to
establish different load points and
reference curves based on the rated
hydraulic horsepower of a given pool
filter pump. DOE’s proposal for a
standardized and consistent method to
determine DPPP size is discussed in
section III.E.1. As discussed in section
III.A.3.b, DOE also proposes to
differentiate pool filter pumps based on
whether they are self-priming. DOE’s
test method for determining the selfpriming capability of dedicated-purpose
pool pumps is discussed in section
III.E.2.
1. Determination of DPPP Size
Industry currently uses several terms
to characterize the size of dedicatedpurpose pool pumps, including total
horsepower, DPPP motor capacity,
nameplate horsepower, rated
horsepower, max-rated horsepower, uprated horsepower, brake horsepower,
service factor horsepower, peak power,
and hydraulic horsepower. The terms,
as they are defined in the industry
standard ANSI/APSP/ICC–15a–2013,
their definitions, and any synonyms
contained in other relevant industry
standards are summarized in Table
III.16.
TABLE III.16—SUMMARY OF TERMS IN TYPICAL DPPP INDUSTRY STANDARDS USED TO DESCRIBE PUMP ‘‘SIZE’’
Defined term
Brake horsepower ...............
Capacity of the motor .........
Full-rated .............................
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Max-rated ............................
Nameplate horsepower .......
Peak horsepower ................
DPPP motor capacity ..........
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Definition
Synonyms
A term historically used in the pool, spa, and whirlpool bath industries. A HI 40.6–2014 defines this term as
term that conflicts with total horsepower and service factor horsepower a.
pump power input.b Also known as
pump shaft horsepower.
The total horsepower or product of the rated horsepower and the service Total horsepower, DPPP motor cafactor of a motor used on a dedicated-purpose pool pump (also known
pacity, service factor horsepower.
as service factor horsepower) based on the maximum continuous duty
HI 40.6–2014 defines this term as
motor power output rating allowable for the nameplate ambient rating
driver power input.b
and motor insulation class. Total horsepower = rated horsepower ×
service factor a.
A term used to describe DPPP motors with a service factor greater than N/A.
1.25 typically. The term is generally used for marketing purposes a.
A term used to describe DPPP motors with a service factor of between 1.0 Up-rated.
and 1.25 typically. The term is generally used for marketing purposes a.
The motor horsepower listed on the pump and the horsepower by which a Rated horsepower.
pump is typically sold.a The horsepower displayed on the nameplate
mounted on the motor c.
A term historically used in the pool, spa, and whirlpool bath industries. A N/A.
term that conflicts with total horsepower and service factor horsepower a.
See Total horsepower.a A value equal to the product of motor’s nameplate Total horsepower, capacity of the
HP and service factor c.
motor, service factor horsepower.
HI 40.6–2014 defines this term as
driver power input.b
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TABLE III.16—SUMMARY OF TERMS IN TYPICAL DPPP INDUSTRY STANDARDS USED TO DESCRIBE PUMP ‘‘SIZE’’—
Continued
Defined term
Definition
Rated horsepower ...............
The motor power output designed by the manufacturer for a rated rpm,
voltage, and frequency. May be less than total horsepower where service factor is >1.0, or equal to total horsepower where the service factor
is = 1.0.a,d Also known as nameplate horsepower d.
A multiplier applied to the rated horsepower of a pump motor to indicate
the percent above nameplate horsepower at which the motor can operate continuously without exceeding its allowable insulation class temperature limit, provided that other design parameters, such as rated voltage, frequency, and ambient temperature, are within limits a, c, d, f.
The maximum continuous duty motor power output rating allowable for
nameplate ambient rating and motor insulation class. Service factor
horsepower (also known as total horsepower) = rated horsepower ×
service factor.a
A term historically used in the pool, spa, and whirlpool bath industries,
which may conflict with rated horsepower and service factor horsepower.a
The product of the rated horsepower and the service factor of a motor
used on a dedicated-purpose pool pump (also known as service factor
horsepower) based on the maximum continuous duty motor power output rating allowable for nameplate ambient rating and motor insulation
class. Total horsepower = rated horsepower × service factor.a,c,d
A term typically used to describe DPPP motors with a service factor of between 1.0 and 1.25. The term is generally used for marketing purposes.a
The mechanical power transferred to the liquid as it passes through the
pump. Also known as pump hydraulic power.b
Service factor e ....................
Service factor horsepower ..
Special horsepower ............
Total horsepower d,g ............
Up-rated ..............................
Hydraulic horsepower .........
Synonyms
Nameplate horsepower.
N/A.
Total horsepower, DPPP motor capacity, capacity of the motor. HI
40.6–2014 defines this term as
driver power input.b
N/A.
HI 40.6–2014 defines this term as
driver power input.b
Max-rated.
HI 40.6–2014 defines this term as
pump power output.b
a ANSI/APSP/ICC–15a–2013,
section 3, ‘‘Definitions.’’
40.6–2014, Table 40.6.2.1, ‘‘List of quantities, terms, and definitions.’’
c Cal. Code Regs., tit. 20 section 1602, subd. (g).
d ENERGY STAR Program Requirements for Pool Pumps-Eligibility Criteria (Version 1.1), section 1.4, ‘‘Product Ratings.’’
e Service factor is not an explicit description of pump ‘‘size’’ but is used is defining related terms (e.g., service factor horsepower and total
horsepower).
f CA Title 20 defines this term as ‘‘service factor (of an AC motor) means a multiplier which, when applied to the rated horsepower, indicated a
permissible horsepower loading which can be carried under the conditions specified for the horsepower.’’
g Defined as ‘‘total horsepower (of an AC motor)’’ in CA Title 20.
sradovich on DSK3GMQ082PROD with PROPOSALS2
b HI
DOE recognizes that the DPPP
industry terminology related to pump
size is confusing, as there are several
commonly referenced and similar terms.
The DPPP Working Group discussed
these terms, and ultimately
recommended standardizing the
terminology referring to pump size
around the hydraulic horsepower
provided by the pump at a specific load
point. (Docket No., EERE–2015–BT–
STD–0008, No. 56 at pp. 148–173) Using
hydraulic horsepower to standardize the
description of ‘‘pump horsepower’’ has
several benefits as compared to other
horsepower terms. First, it is a quantity
that is directly measurable. In addition,
the variables necessary to determine
hydraulic horsepower are already
measured in the industry standard DOE
proposes to incorporate by reference as
the basis for the DPPP test procedure
(see section III.D.1). Further, the
hydraulic horsepower provides
consistent and comparable criteria to
compare pumps that provide the same
output flow rate and total dynamic head
(i.e., serving the same load).
Horsepower ratings describing the
input power to the motor are variable,
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based on the efficiency of the pump and
motor for pumps serving the same load.
As a result, in this DPPP TP NOPR, DOE
proposes to consistently refer to and
categorize dedicated-purpose pool
pumps based on the hydraulic
horsepower they can produce at a
particular load point, as measured in
accordance with the proposed DPPP test
procedure. Hydraulic horsepower
(termed pump power output)78 is
defined in HI 40.6–2014, which DOE
proposes to incorporate by reference
(see section III.D.1). HI 40.6–2014 also
contains a test method for determining
pump power output, as described in
more detail in sections III.D.2.b.
In order to have consistent and
comparable values of hydraulic
horsepower, DOE notes that the DPPP
test procedure must also specify a
specific load point at which to
78 The term ‘‘pump power output’’ in HI–40.6 is
defined as ‘‘the mechanical power transferred to the
liquid as it passes through the pump, also known
as pump hydraulic power.’’ It is used
synonymously with ‘‘hydraulic horsepower’’ in this
document. However, where hydraulic horsepower
is used to reference the size of a dedicated-purpose
pool pump, it refers to the rated hydraulic
horsepower.
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determine the hydraulic horsepower.
DOE proposes to categorize dedicatedpurpose pool pumps based on the
hydraulic horsepower determined at
maximum speed on the reference curve
for each DPPP variety and speed
configuration (section III.C) and at full
impeller diameter. DOE notes that this
is consistent with the load points for
single-speed pool filter pumps, waterfall
pumps, and pressure cleaner booster
pumps, as well as consistent with the
high flow load point for two-speed pool
filter pumps. The hydraulic horsepower
at the maximum speed on the reference
curve is slightly greater than the
hydraulic horsepower associated with
the high flow load point for multi-speed
and variable-speed pool filter pumps, as
the high flow point for those pumps is
specified as 80 percent of the flow at
maximum speed. However, DOE
believes that measuring and reporting
hydraulic horsepower at the maximum
speed and full impeller diameter on the
specified reference curve or head value
for each DPPP variety would result in
the most consistent and comparable
ratings among DPPP varieties and speed
configurations.
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To unambiguously specify the pump
power characteristic that DOE proposes
to use to describe the size of dedicatedpurpose pool pumps, DOE proposes to
introduce a new term, the ‘‘rated
hydraulic horsepower,’’ that is
identified as the measured hydraulic
horsepower on the reference curve (i.e.,
curve C for self-priming and non-selfpriming pool filter pumps) or the
specified load point (i.e., 17.0 ft or 10.0
gpm for waterfall pumps or pressure
cleaner booster pumps, respectively) at
the maximum speed and full impeller
diameter for the rated pump. In
addition, DOE proposes that the
representative value for rated
horsepower for each basic model of
dedicated-purpose pool pump be
determined as the mean of the rated
hydraulic horsepower for each tested
unit measured in accordance with the
proposed DPPP test procedure.
While the DPPP test procedure and
standards recommended by the DPPP
Working Group are fundamentally based
on the rated hydraulic horsepower, as
proposed in this section III.E.1 of this
NOPR, the DPPP Working Group also
recommended that DOE assist in
standardizing the testing and rating of
dedicated-purpose pool pumps with
regard to other typical horsepower
metrics. (Docket No. EERE–2015–BT–
STD–0008, No. 92 at pp. 319–322).
Specifically, the June 2016 DPPP
Working Group recommendations
suggest that DOE should investigate a
label that would facilitate proper
application and include specified
horsepower information. (Docket No.
EERE–2015–BT–STD–0008, No. 82,
Recommendation #9 at p. 5).
DPPP motors often are rated with total
horsepower (or service factor
horsepower). As shown in Table III.16,
ENERGY STAR, CA Title 20, and ANSI/
APSP/ICC–15a–2013 all describe similar
terms to ‘‘total horsepower’’ 79 as the
product of the rated horsepower and the
service factor of a motor used on a
dedicated-purpose pool pump based on
the maximum continuous duty motor
power output rating allowable for
nameplate ambient rating and motor
insulation class (i.e., total horsepower =
rated horsepower × service factor). The
rated horsepower, or nameplate
horsepower, is similarly defined as the
motor power output designed by the
manufacturer for a rated speed of
rotation, voltage, and frequency.
However, some of the industry
definitions lack the requisite specificity
to describe such terms for the purposes
79 ANSI/APSP/ICC–15a–2013 defines this term as
service factor horsepower. CA Title 20 defines this
as ‘‘total horsepower (of an AC motor).’’
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of rating and labeling dedicated-purpose
pool pumps in an unambiguous,
standardized, and consistent manner.
For example, the DPPP Working Group
discussed how service factors can vary
significantly from model to model and
are currently assigned arbitrarily at the
discretion of the manufacturer. (Docket
No. EERE–2015–BT–STD–0008, No. 56
at pp. 121–138).
To alleviate any ambiguity associated
with rated horsepower, total
horsepower, and service factor, DOE
proposes to define the terms ‘‘DPPP
nominal motor horsepower,’’ ‘‘DPPP
motor total horsepower,’’ and ‘‘DPPP
service factor.’’ DOE proposes to define
these terms as follows:
• Dedicated-purpose pool pump
nominal motor horsepower means the
nominal motor horsepower as
determined in accordance with the
applicable procedures in NEMA–MG–1–
2014.
• Dedicated-purpose pool pump
motor total horsepower (also known as
service factor horsepower) means the
product of the dedicated-purpose pool
pump nominal motor horsepower and
the dedicated-purpose pool pump
service factor of a motor used on a
dedicated-purpose pool pump based on
the maximum continuous duty motor
power output rating allowable for the
nameplate ambient rating and motor
insulation class.
• Dedicated-purpose pool pump
service factor means a multiplier
applied to the rated horsepower of a
pump motor to indicate the percent
above nameplate horsepower at which
the motor can operate continuously
without exceeding its allowable
insulation class temperature limit.
The proposed definitions are
developed based on the existing
industry definitions for these terms.
However, the term ‘‘dedicated-purpose
pool pump nominal motor horsepower’’
is defined slightly differently than the
terms ‘‘rated horsepower’’ or
‘‘nameplate horsepower,’’ which are
synonymous in the industry.
Specifically, DOE has proposed to
define DPPP nominal motor horsepower
based on the nominal horsepower of the
motor with which the dedicatedpurpose pool pump is distributed in
commerce, as determined in accordance
with the applicable procedures in
NEMA MG–1–2014, ‘‘Motors and
Generators.’’ NEMA MG–1–2014
describes consistent and comprehensive
methods for determining the nominal
horsepower of motors, including motors
used in dedicated-purpose pool pumps,
based on certain performance
characteristics of the motor. For singlephase small and medium AC motors,
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the design and performance
characteristics that serve as the basis for
determining the applicable nominal
horsepower are described in section
10.34 of part 10 of NEMA MG–1–2014,
‘‘Basis of Horsepower Rating.’’
Specifically, the horsepower rating from
small and medium AC induction motors
up to 10 nominal horsepower is based
on the minimum breakdown torque for
each model, as determined by testing at
a starting temperature of 25 °C. For
polyphase small and medium AC
motors, the applicable locked-rotor
torque, breakdown torque, pull-up
torque, slip, and locked-rotor current
requirements for determining nominal
horsepower are described in section I of
part 12 of NEMA MG–1–2014, as
summarized in Table III.17. DOE
proposes to incorporate by reference
these sections of NEMA MG–1–2014
into the DPPP test procedure.
TABLE III.17—SUMMARY OF RELEVANT
NEMA MG–1–2014 SECTIONS APPLICABLE TO SMALL AND MEDIUM
SINGLE- AND THREE-PHASE AC MOTORS
Characteristic
Breakdown
Torque.
Locked-Rotor
Torque.
Singlephase
AC
motors
Section
10.34
of
NEMA
MG–1–
2014 *.
N/A ........
Pull-up Torque
N/A ........
Locked-rotor
current.
N/A ........
Slip ...................
N/A ........
Three-phase
AC motors
Section 12.39
of NEMA
MG–1-2014 *
Section 12.37
or 12.38 of
NEMA MG–
1-2014 *
Section 12.40
of NEMA
MG–1-2014 *
Section 12.35.1
of NEMA
MG–1-2014 *
Section 1.19 *
* Based on testing in accordance with section 12.30 of NEMA MG–1–2014.
Similarly, for direct current (DC)
motors, including electrically
commutated motors, section 10.62 of
Part 10 of NEMA MG–1–2014,
‘‘Horsepower, Speed, and Voltage
Ratings,’’ describes the requirements for
determining the nominal horsepower
based on the applicable rated load speed
and rated voltages for these motors. To
clearly specify how DPPP nominal
motor horsepower would be determined
based on the procedures in NEMA MG–
1–2014, DOE also proposes to include
instructions in the DPPP test procedure
that reference the relevant sections of
NEMA MG–1–2014.
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NEMA MG–1–2014 also describes
standardized service factor values based
on the nominal horsepower rating for
open AC motors in table 12–4 of section
12.51, ‘‘Service Factor of AlternatingCurrent Motors.’’ For AC motors not
covered by table 12–4 of section 12.51
of NEMA MG–1–2014, section 12.51.2
prescribes a service factor of 1.0. DOE
proposes to require assignment of these
service factors as the DPPP service
factor for AC motors. Section II of Part
12 of NEMA MG–1–2014 addressing DC
motors does not provide information
regarding service factor, as nominal
synchronous speeds are typically not
applicable to DC motors. As such, DOE
proposes to assign DC motors a DPPP
service factor of 1.0, effectively making
the nominal horsepower equivalent to
the total horsepower of the dedicatedpurpose pool pump, consistent with the
convention for rating such motors in the
motor industry.
Finally, to specify how to calculate
dedicated-purpose pool pump total
horsepower, DOE proposes to specify
that total horsepower would be
calculated as the product of the DPPP
nominal motor horsepower and the
DPPP service factor, both determined in
accordance with the applicable
provisions in the DPPP test procedure.
DOE believes such standardized
rating methods are consistent with the
recommendations of the Working
Group, would be beneficial to
consumers in selecting and applying the
equipment, and are consistent with
existing methods used to rate motors
today.
DOE also believes that the methods
described to determine DPPP nominal
motor horsepower, DPPP motor total
horsepower, and DPPP service factor
apply to all motors that are distributed
in commerce with dedicated-purpose
pool pumps that are proposed to be
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subject to the test procedures
recommended by the DPPP Working
Group. (Docket No. EERE–2015–BT–
STD–0008, No. 82, Recommendation
#1–2 and #6 at pp. 1–2 and 5)
Specifically, the proposed motor rating
requirements would be applicable to the
following varieties of dedicated-purpose
pool pumps:
• Self-priming pool filter pumps less
than 2.5 rated hydraulic horsepower
• Non-self-priming pool filter pumps
less than 2.5 rated hydraulic
horsepower
• Pressure cleaner booster pumps
• Waterfall pumps
DOE notes that these standardized
horsepower metrics would be intended
to support proposed labeling provisions
for dedicated-purpose pool pumps,
which are discussed further in section
III.G.
DOE requests comment on the
proposal to use rated hydraulic
horsepower as the primary standardized
metric to describe DPPP ‘‘size’’ with
regard to specifying the test procedure
and energy conservation standards for
dedicated-purpose pool pumps.
DOE requests comment on the
proposal to determine the representative
value of rated hydraulic horsepower as
the mean of the measured rated
hydraulic horsepower values for each
tested unit.
DOE requests comment on the
proposed definitions and testing
methods for ‘‘dedicated-purpose pool
pump nominal motor horsepower,’’
‘‘dedicated-purpose pool pump service
factor,’’ and ‘‘dedicated-purpose pool
pump motor total horsepower.’’
Additionally, DOE seeks comment on
whether the proposed test methods are
applicable to all motors distributed in
commerce with applicable dedicatedpurpose pool pumps. If not, DOE
requests additional information
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regarding the characteristics of any
motors for which these procedures
would not be applicable and any
suggestions regarding alternative
procedures to determine dedicatedpurpose pool pump nominal motor
horsepower, dedicated-purpose pool
pump service factor, and dedicatedpurpose pool pump motor total
horsepower.
2. Determination of Self-Priming
Capability
As discussed in section III.A.3.b, DOE
proposes separate definitions for selfpriming and non-self-priming pool filter
pumps based on their capability to selfprime as determined based on testing in
accordance with NSF/ANSI 50–2015. As
these definitions rely on the NSF/ANSI
50–2015 test method to determine selfpriming capability, DOE proposes to
incorporate by reference relevant
sections of the NSF/ANSI 50–2015
standard and also proposes several
modifications and additions to improve
repeatability and consistency of the test
results. Specifically, section C.3 of
Annex C of NSF/ANSI 50–2015 contains
the relevant test parameters, test
apparatus, and testing instructions for
determining the self-priming capability
of self-priming and non-self-priming
pool filter pumps.
In general, the self-priming capability
test described in NSF/ANSI 50–2015
consists of situating a pump above the
water level of the pool or water tank and
connecting the pump to a riser pipe that
is rises a minimum of 5 feet above the
water level. The pump suction inlet
must also be a minimum of 5 pipe
diameters from any 90 degree elbow in
the riser pipe connecting the vertical
and horizontal segments of the pipe, as
shown in Figure III.6.
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The pump is then installed according
to manufacturer’s instructions
(including initial priming), turned on,
and the timer started. The elapsed time
to steady discharge gauge reading or full
discharge flow is the ‘‘measured
priming time (MPT),’’ which is then
adjusted to the ‘‘true priming time
(TPT)’’ based on the relative diameters
of the pump suction inlet and the riser
pipe.80
To determine the self-priming
capability of self-priming and non-selfpriming pool filter pumps, DOE
proposes to follow the test method
specified in section C.3 of Annex C of
NSF/ANSI 50–2015 with several minor
modifications to improve test
consistency and repeatability, as well as
conform with the proposed definitions
for self-priming and non-self-priming
pool filter pumps presented in section
III.A.3.b. First, where section C.3.2,
‘‘Apparatus,’’ and section C.3.4, ‘‘Selfpriming capability test method,’’ state
that the ‘‘suction line must be
essentially as shown in annex C, figure
C.1;’’ DOE proposes to note that the
suction line refers to the riser pipe that
extends from the pump suction inlet to
the water surface. DOE also proposes to
80 If the pump suction inlet and the riser pipe are
the same diameter, MPT = TPT.
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clarify that ‘‘essentially as shown in
Annex C, figure C.1’’ means:
• The centerline of the pump
impeller shaft is situated a vertical
distance of 5.0 feet above the water level
of a water tank of sufficient volume as
to maintain a constant water surface
level for the duration of the test;
• the pump draws water from the
water tank with a riser pipe that extends
below the water level a distance of at
least 3 times the riser pipe diameter (i.e.,
3 pipe diameters); and
• the suction inlet of the pump is at
least 5 pipe diameters from any
obstructions, 90° bends, valves, or
fittings.
DOE believes this modification will
remove ambiguity from the test
procedure and the appropriate test setup
for evaluating the self-priming
capability of pool filter pumps.
Further, DOE notes NSF/ANSI 50–
2015 does not specify where the
measurement instruments are to be
placed in the test set up. Based on
feedback from manufacturers, DOE
understands that instruments are
typically installed at the suction inlet of
the pump. DOE proposes to specify that
all measurements of head, flow, and
water temperature must be taken at the
pump suction inlet. It is also important
that all measurements are taken with
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respect to a common reference plane,
which DOE proposes should be the
centerline of the pump impeller shaft.
As measurement instruments may be
mounted slightly above the centerline of
the pump impeller shaft, all head
measurements should be adjusted back
to the centerline. NSF/ANSI 50–2015
does not specify methods for performing
such adjustment. Therefore, DOE
proposes that such adjustments be
performed in accordance with section
A.3.1.3.1 of HI 40.6–2014.
DOE also notes that, while NSF/ANSI
provides some flexibility regarding the
height, or VL, of the pump above the
water level, DOE’s proposed definitions
do not provide such discretion and
reference only a vertical lift of 5.0 feet,
as discussed in section III.A.3.b.
Therefore, the VL of the test apparatus
must be exactly 5.0 feet when testing the
self-priming capability of pool filter
pumps that are not already certified
with NSF/ANSI 50–2015 and variable
VL heights are not allowed. Therefore,
to precisely specify how VL would be
measured, DOE proposes to clarify that
VL must be determined from the height
of the water to the centerline of the
pump impeller shaft.
In addition, DOE acknowledges that
the VL used in the test must be
representative of the test conditions to
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64625
ensure repeatability of the results.
Specifically, the caption of figure C.1
also provides that the VL shall be
corrected to a standard temperature of
68 °F, a pressure of 14.7 psia, and a
water density of 62.4 lb/ft3. This ensures
that tests performed at locations with,
for example, a significantly higher or
lower ambient pressure, would result in
comparable results. However, NSF/
ANSI 50–2015 does not provide
instructions regarding how such
correction is to be performed.
Fundamentally, the vertical height of a
column of fluid of consistent diameter
will vary proportionally with the
temperature of the fluid (which impacts
the density) and the ambient pressure.
Therefore, DOE proposes that the VL of
the test apparatus must be adjusted
proportionally for variations in the
density of the test fluid and/or
variations in the ambient pressure.
Specifically, decreases in density would
increase the test apparatus VL, while
increases in ambient pressure would
decrease the test apparatus VL, as
specified in equation (6). DOE notes that
DOE’s proposed definition for VL
specifies a VL of 5.0 feet:
Where:
VL = vertical lift of the test apparatus from
the waterline to the centerline of the
pump impeller shaft, in ft;
rtest = density of test fluid, in lb/ft3; and
Patm,test = absolute barometric pressure of test
apparatus location at centerline of pump
impeller shaft, in psia.
In addition, DOE notes that section
C.3.2 of NSF/ANSI 50–2015 describes
the instruments that are required to
perform the test, but, with the exception
of the time indicator, does not specify
their required accuracy. DOE proposes
to apply the accuracy requirements
contained in HI 40.6–2014, which DOE
also proposes would apply to all other
measurements made under the DPPP
test procedure, to the measurement
devices noted in NSF/ANSI 50–2015, as
detailed in Table III.18.
TABLE III.18—PROPOSED MEASUREMENT DEVICE ACCURACY REQUIREMENTS FOR MEASUREMENTS DEVICES SPECIFIED IN
NSF/ANSI 50–2015
Measurement device
Proposed accuracy requirement
Elapsed time indicator ..........................................................
Gauge pressure indicating device ........................................
Temperature indicating device ..............................................
Barometric pressure indicating device ..................................
Height ....................................................................................
±0.1 min ...............................................................................
±2.5% of reading * ................................................................
±0.5 °F ..................................................................................
±2.5% of reading * ................................................................
±0.1 inch ...............................................................................
Source
NSF/ANSI 50-2015
HI 40.6-2014
HI 40.6-2014
HI 40.6-2014
N/A
DOE also notes that NSF/ANSI 50–
2015 does not specify an instrument for
measuring distance. Therefore, DOE
proposes to require instruments for
measuring distance that are accurate to
±0.1 inch. DOE believes this will
improve the consistency and
repeatability of test results and ensure
all results are, in fact, indicative of the
actual performance. DOE also notes that
this is consistent with the proposed
requirements for distance-measuring
instruments in section III.D.2.f.
In section C.3.3, ‘‘Test conditions,’’
NSF/ANSI 50–2015 specifies test
conditions for both swimming pools and
hot tubs/spas, as shown in Table III.19,
and states that all pumps, except those
labeled as for swimming pool
applications only, are to be tested at the
hot tub/spa conditions.
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TABLE III.19—TEST CONDITIONS
SPECIFIED IN NSF/ANSI 50–2015
Measurement
Swimming
pool
Hot tub/
spa
Water Temperature
75 ± 10 °F
Turbidity ................
≤15 NTU*
102 ± 10
°F
≤15 NTU
* NTU = Nephelometric Turbidity Units; a
measure of how much light is scattered by the
particles contained in a water sample.
DOE notes that HI 40.6–2014, which
is proposed to be incorporated by
reference into the DPPP test procedure
(see section III.D.1), also contains
requirements for water conditions when
testing pumps. Specifically, HI 40.6–
2014 specifies that all testing must be
conducted with ‘‘clear water’’ that is
between 50 and 86 °F, where clear water
means water with a maximum
kinematic viscosity of 1.6 × 10¥5 ft2/s
and a maximum density of 62.4 lb/ft3.
With regard to the temperature
requirements, DOE notes that, although
all pumps addressed by this rule are
dedicated-purpose pool pumps, storable
electric and rigid electric spa pumps are
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excluded from the proposed test
procedure, as discussed in section
III.A.5. While DOE acknowledges that
some dedicated-purpose pool pumps
may be installed in the field in either
swimming pools or permanent spas,
DOE believes that the swimming pool
temperatures would be more applicable
to the equipment under consideration in
this rule. Therefore, DOE proposes that
tests of self-priming capability for those
pool filter pumps not already certified
with NSF/ANSI 50–2015 be conducted
at temperatures representative of
swimming pools. DOE clarifies that this
proposal would only affect those pumps
that are not already certified with NSF/
ANSI 50–2015. As DOE’s proposal for
self-priming pool filter pump includes
pool filter pumps that are certified as
self-priming under NSF/ANSI 50–2015
(see section III.A.3.b), pool filter pumps
may continue to be certified based on
testing with hot tub/spa water
conditions for the purposes of NSF/
ANSI certification. In addition, DOE
notes that the temperature range of clear
water in HI 40.6–2014 is similar to that
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* The ±2.5 percent requirement applies to discharge, suction, and differential head measurements, as indicated in table 40.6.3.2.3, for values
taken between 40 and 120 percent of BEP flow.
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Federal Register / Vol. 81, No. 182 / Tuesday, September 20, 2016 / Proposed Rules
by NSF/ANSI 50–2015 and the viscosity
and density requirements are intended
to accomplish the same goal, DOE does
not believe that the proposed HI 40.6–
2014 requirements would result in
different measurements or results. In
addition, DOE notes that, in NSF/ANSI
50–2015, the reported VL is to be
corrected to a standard temperature of
68 °F, a pressure of 14.7 psia, and a
water density of 62.4 lb/ft3, which
further obviates the need for elevated
temperature testing.
Section C.3.4, ‘‘Self-priming
capability test method,’’ of NSF/ANSI
50–2015 specifies that ‘‘the elapsed time
to steady discharge gauge reading or full
discharge flow’’ is to be recorded as the
MPT. However, NSF/ANSI 50–2015
does not specify how to determine
‘‘steady discharge gauge reading or full
discharge flow.’’ DOE proposes to
determine steady discharge gauge and
full discharge flow as when the changes
in head and flow, respectively, are
within the tolerance values specified in
table 40.6.3.2.2, ‘‘Permissible amplitude
of fluctuation as a percentage of mean
value of quantity being measured at any
test point,’’ of HI 40.6–2014. DOE also
proposes that tested pumps must meet
both pressure and flow stabilization
requirements prior to recording MPT.
That is, the measurement must be taken
under stable conditions. However, DOE
recognizes that it will take some nontrivial amount of time to determine
stabilized flow prior to recording the
elapsed time, which would then no
longer be indicative of the time at which
the pump reached that flow and head
point. Therefore, DOE also proposes to
clarify that the elapsed time should be
recorded when steady state pressure and
flow readings have been achieved,
where steady state is achieved when the
measured data remain constant within
the permissible amplitudes of
fluctuation defined in table 40.6.3.2.2 of
HI 40.6–2014. Then the MPT would be
determined by examining the data and
evaluating when that load point was
first achieved. Note, DOE also proposes
that both pressure and flow
measurements be required to achieve
steady state, as DOE believes both
would be necessary to ensure the pump
is operating at stable conditions.
Section C.3.4 of NSF/ANSI 50–2015
then specifies that the TPT is calculated
by scaling the MPT based on the relative
diameter of the riser pipe and the pump
suction inlet according to the following
equation (7):
DOE notes that, while theoretically
correct, testing with different riser pipe
diameters could affect the accuracy and
repeatability of the results, especially if
pipes that are substantially larger or
smaller than the pump suction inlet are
used. Therefore, DOE proposes that
testing of self-priming capability of pool
filter pumps that are not already
certified with NSF/ANSI 50–2015 be
performed with riser pipe that is of the
same pipe diameter as the pump suction
inlet. Therefore, no adjustment of MPT
would be required and TPT would be
measured directly.
Section C.3.4 of NSF/ANSI 50–2015
also specifies that the complete test
method must be repeated, such that two
TPT values are generated. However,
NSF/ANSI 50–2015 does not specify
how these duplicative measurements
should be treated, but does require in
section C.3.5 that both measurements
must be less than 6 minutes or the
manufacturer’s specified TPT,
whichever is greater. However, DOE
notes that the criteria for TPT
established in DOE’s proposed
definitions instead reference a TPT of
10.0 minutes. Consistent with this
intent, DOE believes that it would be
most appropriate to specify that both
test runs result in TPT values that are
less than or equal to 10.0 minutes.
Similarly, section C.3.5 of NSF/ANSI
50–2015 describes the TPT criteria that
pumps must meet in order to certify as
self-priming under NSF/ANSI 50–2015
and the caption of figure C.1 specifies
the VL criteria applicable to the NSF/
ANSI 50–2015 test. As noted previously,
DOE’s proposed definitions reference a
specific TPT of 10.0 minutes and VL of
5.0 feet. Therefore, DOE proposes to
exclude section C.3.5 and the relevant
portions of the VL definition in the
caption of C.1 to be consistent with
DOE’s proposed definition.
Table III.20 provides a summary of
DOE’s proposed modifications and
additions to NSF/ANSI 50–2015 to
remove ambiguity from the SNF/ANSI
50–2015 test method, improve the
repeatability of the test, and harmonize
the test requirements with the other
proposed DPPP test procedure
requirements contained in this NOPR.
TABLE III.20—SUMMARY OF PROPOSED MODIFICATIONS AND ADDITIONS TO NSF/ANSI 50–2015 SELF-PRIMING
CAPABILITY TEST
NSF/ANSI 50–2015 Section
NSF/ANSI 50–2015 Specification
DOE Proposed modification/addition
Section C.3.2, ‘‘Apparatus,’’ and Section C.3.4,
‘‘Self-priming capability test method’’.
‘‘Essentially as shown in Annex C, figure C.1’’
More clearly specify the test setup requirements, where VL = 5.0 feet, adjusted to
nominal conditions of 14.7 psia and a water
density of 62.4 lb/ft3.
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established by NSF/ANSI 50–2015 for
swimming pools.
Regarding the specification of water
properties or clarity, DOE notes that the
viscosity and density requirements
adopted in HI 40.6–2014 are intended to
accomplish the same purpose as the
turbidity limits in NSF/ANSI 50–2015,
to ensure the test is conducted with
water that does not have contaminants
or additives in such concentrations that
they would affect the thermodynamic
properties of the water. In addition,
DOE notes that viscosity is a
characteristic of water that would affect
the thermodynamic properties of water,
but may not affect the turbidity.
Therefore, DOE finds the viscosity
and density requirements in HI 40.6–
2014 to potentially be more descriptive
regarding the necessary criteria for
ensuring all pump tests are conducted
with clear water. Therefore, DOE
proposes to require testing of the selfpriming capability of pool filter pumps
with clear water that is between 50 and
86 °F, as opposed to the existing water
temperature and turbidity requirements
contained in section C.3.3 of the NSF/
ANSI 50–2015 test method. As the
temperature range of clear water in HI
40.6–2014 is similar to that established
Federal Register / Vol. 81, No. 182 / Tuesday, September 20, 2016 / Proposed Rules
64627
TABLE III.20—SUMMARY OF PROPOSED MODIFICATIONS AND ADDITIONS TO NSF/ANSI 50–2015 SELF-PRIMING
CAPABILITY TEST—Continued
NSF/ANSI 50–2015 Section
NSF/ANSI 50–2015 Specification
DOE Proposed modification/addition
Section C.3.2, ‘‘Apparatus’’ ................................
Measurement Instruments (no accuracy requirements).
Water temperature and turbidity requirements;
all measurements at hot tub/spa temperatures unless for swimming pool applications
only.
Measure MPT at steady discharge gauge or
full discharge flow.
Accuracy requirements contained in HI 40.6–
2014, table 40.6.3.2.3, as applicable.
Test with clear water between 50 and 86 °F,
as specified in HI 40.6–2014.
Section C.3.3, ‘‘Test conditions’’ ........................
Section C.3.4, ‘‘Self-priming capability test
method’’.
Section C.3.4, ‘‘Self-priming capability test
method’’.
Section C.3.5, ‘‘Acceptance criteria,’’ and caption of figure C.1.
DOE requests comment on the
proposal to incorporate by reference the
test method contained in section C.3 of
NSF/ANSI 50–2015, with the minor
modifications and additions
summarized in Table III.20, to measure
the self-priming capability of pool filter
pumps.
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3. Determination of Maximum Head
As noted in section III.A.4.a, waterfall
pumps are, by definition, pool filter
pumps with maximum head less than or
equal to 30 feet, and a maximum speed
less than or equal to 1,800 rpm.
Therefore, in order to unambiguously
distinguish waterfall pumps from other
varieties of pool filter pumps, DOE must
establish a specific and repeatable
method for determining maximum head
of pool filter pumps. Based on the
demonstrated relationship between flow
and head, DOE understands the
maximum head to be associated with
the minimum flow of the pump.
However, DOE also understands that
pumps cannot always be operated safely
or reliable at zero or very low flow
conditions. Therefore, DOE proposes
that, for the purposes of differentiating
waterfall pumps from other varieties of
pool filter pumps, the maximum head of
pool filter pumps be determined based
on the measured head value associated
with the maximum speed and the
minimum flow rate at which the pump
is designed to operate continuously or
safely. DOE notes that the minimum
flow rate will be assumed to be zero
unless otherwise specified in the
manufacturer literature.
DOE requests comment on the
proposed method for determining the
maximum head of pool filter pumps
when differentiating waterfall pumps
from other pool filter pump varieties.
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Adjust MPT to TPT based on relative diameter of suction inlet and pipe diameter.
TPT of 6 minutes or the manufacturer’s specified recommended time, whichever is greater and VL of 5.0 feet or the manufacturer’s
specified lift, whichever is greater.
F. Representations of Energy Use and
Energy Efficiency
Manufacturers of dedicated-purpose
pool pumps within the scope of the
DPPP test procedure would be required
to use the test procedure proposed in
this rulemaking when making
representations about the energy
efficiency or energy use of their
equipment. Specifically, 42 U.S.C.
6314(d) provides that ‘‘[n]o
manufacturer . . . may make any
representation . . . respecting the
energy consumption of such equipment
or cost of energy consumed by such
equipment, unless such equipment has
been tested in accordance with such test
procedure and such representation
fairly discloses the results of such
testing.’’
Therefore, manufacturers of
equipment that are addressed by this
test procedure would have 180 days
after the promulgation of any TP final
rule to begin using the DOE procedure
as the basis for representations.
However, manufacturers would not be
required to certify or make
representations regarding the
performance of applicable dedicatedpurpose pool pumps using the WEF
metric until the compliance date of any
potential energy conservation standards
that DOE may set for dedicated-purpose
pool pumps. However, if manufacturers
elect to make representations of WEF
prior to such compliance date, they
would be required to do so using the
DOE test procedure.
As discussed in section III.E.1, DOE
also proposes standardized and
consistent methods for determining
several DPPP horsepower metrics,
including rated hydraulic horsepower,
DPPP nominal motor horsepower, DPPP
total horsepower, and DPPP service
factor. Section III.E.1 also discusses how
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Measure elapsed time at steady state pressure and temperature conditions; MPT is
when those conditions were first achieved.
Use pipe of the same diameter as the suction
inlet (MPT = TPT).
Excluded; TPT = 10 minutes and VL = 5.0
feet adjusted to nominal conditions of 14.7
psia and a water density of 62.4 lb/ft3.
manufacturers currently use a variety of
terms to refer to these DPPP motor
characteristics. Similar to WEF, 180
days after the publication of any final
rule establishing such test methods, the
DPPP nominal motor horsepower, DPPP
total horsepower, and DPPP service
factor would be required to be based on
values consistent with the DOE test
procedure. DOE notes that this includes
any common synonyms for such
quantities. For example, all references to
capacity of the motor, nameplate
horsepower, DPPP motor capacity, rated
horsepower, service factor horsepower,
total horsepower, or similar metrics
would need to be updated to refer to the
DPPP nominal motor horsepower or
DPPP total horsepower, as applicable,
and generated based on the DPPP test
methods for these metrics beginning 180
days after the publication of any DPPP
test procedure final rule.
With respect to representations,
generally, DOE understands that
manufacturers often make
representations (graphically or in
numerical form) of energy use metrics,
including EF, pump efficiency, overall
(wire-to-water) efficiency, driver power
input, and/or pump power output
(hydraulic horsepower) and may make
these representations at a variety of
different load points or operating
speeds. DOE proposes to allow
manufacturers to continue making these
representations. However, in order to
ensure consistent and standardized
representations across the DPPP
industry and to ensure such
representations are not in conflict with
the reported WEF for any given DPPP
model, DOE proposes to establish
optional testing procedures for these
parameters that are part of the DOE test
procedure. DOE also proposes that, to
the extent manufacturers wish to make
representations regarding the
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TABLE III.21—SYSTEMS CURVES FOR
OPTIONAL EF TEST PROCEDURE
System curve
Curve
Curve
Curve
Curve
A
B
C
D
Definition
............
............
............
............
H
H
H
H
=
=
=
=
0.0167 × Q2.
0.050 × Q2.
0.0082 × Flow (gpm)2.
0.0044 × Flow (gpm)2.
In addition, DOE proposes to specify
that EF may be determined at any
available speed. DOE recognizes that the
existing industry programs and test
methods for dedicated-purpose pool
pumps restrict the load points at which
EF may be determined for each DPPP
configuration, based on the style of
motor and/or control with which the
pump is distributed in commerce, as
shown in Table III.22. However, DOE
does not believe such restriction is
necessary for a voluntary metric, like
EF.
TABLE III.22—PROPOSED SPEEDS FOR
OPTIONAL EF TEST PROCEDURE
Pump speed(s)
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Single-speed .....
Two-speed ........
Multi-speed .......
Variable speed
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Tested speeds
Max Speed on Curves A,
B, C, and/or D.
Max and Min Speed on
Curves A, B, C, and/or
D.
All Available Speed on
Curves A, B, C, and/or
D.
Max, Min, and Most Efficient Speed on Curves
A, B, C, and/or D.
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At each specified load point, DOE
proposes that EF would be calculated in
according to equation (8), which DOE
notes is consistent with existing
industry procedures (see section III.B.1):
Where:
EF = energy factor, determined at any given
load point, in kgal/kWh;
Q = flow rate at any given load point, in gal/
min; and
P = input power to the motor (or controls, if
present) at any given load point, in
watts.
DOE proposes to incorporate units
consistent with those proposed for the
WEF, as recommended by the DPPP
Working Group (see section III.B.1).
That is, flow is determined in gal/min,
input power to the motor or controls is
determined in W, and EF is determined
in kgal/kWh.
DOE also proposes that these load
points would be found using the same
test methods proposed in the DPPP test
procedure. Specifically, the
measurement of pump input power and
flow rate, as well as any other relevant
parameters, would be made in
accordance with certain sections of HI
40.6–2014, with the specific exceptions,
modifications, and additions noted in
section III.D.2. However, instead of the
load points specified for each of the
DPPP varieties and speed configurations
specified in sections III.C to calculate
WEF, pump manufacturers could
determine and make representations
regarding EF on the optional system
curves specified in Table III.21 at any
desired speed.
If adopted, this means that 180 days
after the publication date of any DPPP
TP final rule, manufacturers would only
be able to make representations of EF in
accordance with the proposed DPPP test
procedure. DOE believes providing a
standardized method for determining EF
at the specified load points would
benefit manufacturers and consumers by
ensuring consistent, reliable, and
representative representations of energy
performance, based on the optional EF
metric. However, DOE does not wish to
unnecessarily limit the extent to which
manufacturers may make optional
representations regarding EF at
representative load points that would
provide important information to the
customer. DOE believes the proposed
specific load points are comprehensive
and represent all EF values that
manufacturers either currently use to
make representations, or may use to
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make in the future. Therefore, DOE
believes this proposal would strike a
balance between not limiting a
manufacturer’s ability to make EF
representations at desired load points,
but would provide the benefit of
additional consistency and
comparability of EF values by providing
a specific test procedure and discrete
load points at which EF could be
determined.
DOE requests comment on its
proposal to adopt optional provisions
for the measurement of several other
DPPP metrics, including EF, pump
efficiency, overall (wire-to-water)
efficiency, driver power input, and/or
pump power output (hydraulic
horsepower), in addition to the required
representations.
DOE also requests comment on its
belief that HI 40.6–2014 contains all the
necessary methods to determine pump
efficiency, overall (wire-to-water)
efficiency, driver power input, and/or
pump power output (hydraulic
horsepower) and further specification is
not necessary.
Finally, DOE requests comment on
the proposed optional test procedure to
determine EF on the specific reference
curves A, B, C, and D at any available
operating speed.
G. Labeling Requirements
In the June 2016 DPPP Working
Group recommendations, the DPPP
Working Group recommended that DOE
investigate a label that would facilitate
proper application and include
specified horsepower information.
(Docket No. EERE–2015–BT–STD–0008,
No. 82, Recommendation #9 at p. 5). As
discussed in section III.E.1, the DPPP
industry currently uses a variety of
metrics to describe the ‘‘size’’ of a
dedicated-purpose pool pump,
including nominal motor horsepower,
total horsepower, service factor
horsepower, and hydraulic horsepower,
among others. To standardize the
terminology and testing procedures for
determining DPPP size and motor
horsepower information, as discussed in
section III.E.1, DOE proposed
definitions and specific test methods for
determining rated hydraulic
horsepower, DPPP nominal motor
horsepower, DPPP motor total
horsepower, and service factor. DOE
also proposes specific sampling plans
and calculation procedures for
determining the representative values of
these and other relevant DPPP metrics,
as discussed in section III.I.1.
To implement the recommendations
of the DPPP Working Group, DOE
proposes to require labeling of all
dedicated-purpose pool pumps for
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performance of dedicated-purpose pool
pumps using these additional metrics,
they would be required to do so based
on testing in accordance with the DOE
test procedure.
DOE notes that pump efficiency,
overall (wire-to-water) efficiency, driver
power input, and/or pump power
output (hydraulic horsepower) are
already parameters that are described in
HI 40.6–2014, which DOE proposes to
incorporate by reference in the DOE test
procedure (section III.D.1). DOE believes
that further specification is not
necessary regarding the determination
of these parameters.
Regarding EF, which is currently the
metric most commonly used to describe
DPPP performance, DOE proposes to
adopt in the DOE test procedure,
optional provisions that describe how to
calculate EF at any given load point.
Specifically, DOE also proposes to
establish the four most common
reference curves (curves A, B, C, and D),
as shown in Table III.21.
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which the DPPP Working Group
recommended test procedures. That is,
DOE proposes that the labeling
requirements be applicable to:
• Self-priming pool filter pumps less
than 2.5 rated hydraulic horsepower 81
• Non-self-priming pool filter pumps
less than 2.5 rated hydraulic
horsepower
• Pressure cleaner booster pumps
• Waterfall pumps
For self-priming pool filter pumps,
non-self-priming pool filter pumps,
pressure cleaner booster pumps, and
waterfall pumps, DOE proposes that
each DPPP unit clearly display on the
permanent nameplate the following
information:
• WEF, in kgal/kWh,
• Rated hydraulic horsepower,
• DPPP nominal motor horsepower,
• DPPP motor total horsepower, and
• service factor.
DOE also proposes specific
requirements regarding the formatting of
required information on the nameplate
and the specific terminology that is
required to be displayed. However, DOE
proposes that these labeling
requirements would be applicable to all
units manufactured, including
imported, on the compliance date of any
potential energy conservation standards
that may be set for dedicated-purpose
pool pumps.
DOE requests comment on the
proposed labeling requirements for
dedicated-purpose pool pumps.
DOE requests comment on any other
information that should be included on
the permanent nameplate or in
manufacturer literature to aid customers
of dedicated-purpose pool pumps in
proper selection and application of
DPPP units.
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H. Replacement DPPP Motors
DOE understands that DPPP motors
wear out much more frequently than
DPPP bare pumps and, thus,
replacement DPPP motors are often sold
to replace the original motor with which
the pump was sold. Although DOE does
not intend to regulate replacement DPPP
motors because they do not (by
themselves) meet the definition of a
dedicated-purpose pool pump, DOE
understands that it may be beneficial to
have a method to determine an
applicable WEF for replacement DPPP
81 DOE notes that the DPPP Working Group only
recommended standards for single-phase selfpriming pool filter pumps less than 2.5 rated
hydraulic horsepower. However, the DPPP Working
Group recommended that the test procedure and
reporting requirements would still be applicable to
single- and three-phase self-priming pool filter
pumps. Therefore, DOE believes it is appropriate to
apply the proposed labeling requirements to threephase pumps.
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motors. This could be advantageous for
replacement motor manufacturers to
label their products and for utilities or
efficiency programs to encourage the
sale of replacement DPPP motors that
would maintain or increase the savings
of the dedicated-purpose pool pump, as
installed in the field.
Therefore, DOE proposes to establish
an optional method to determine the
WEF for replacement DPPP motors.
Specifically, under this method, the
replacement motor would be paired
with an appropriate DPPP bare pump
and the combination would be subject
to the proposed DOE test procedure for
that dedicated-purpose pool pump,
based on the DPPP variety and speed
configuration.
DOE recognizes that replacement
DPPP motors may be offered for sale or
advertised to be paired with multiple
DPPP bare pumps, and each
combination may have a different WEF.
Since each of these bare pumps may
impact the WEF rating, each
replacement DPPP motor and DPPP bare
pump pairing would represent a unique
pairing. Therefore, DOE proposes that
the WEF for each replacement DPPP
motor-DPPP bare pump pairing be
determined separately. However,
consistent with DOE’s treatment of all
equipment, DOE proposes to allow
manufacturers to group similar
replacement motor-bare pump pairings
within a given replacement DPPP motor
rating to minimize testing burden, while
still ensuring that the rating is
representative of minimum efficiency or
maximum energy consumption of the
group. Specifically, for other equipment,
DOE provides that manufacturers may
elect to group similar individual models
within the same equipment class into
the same basic model to reduce testing
burden, provided all representations
regarding the energy use of individual
models within that basic model are
identical and based on the most
consumptive unit. See 76 FR 12422,
12423 (Mar. 7, 2011).82 Similarly,
manufacturers of replacement DPPP
motors could opt to make
82 These provisions allow manufacturers to group
individual models with essentially identical, but
not exactly the same, energy performance
characteristics into a basic model to reduce testing
burden. Under DOE’s certification requirements, all
the individual models within a basic model
identified in a certification report as being the same
basic model must have the same certified efficiency
rating and use the same test data underlying the
certified rating. The Compliance Certification and
Enforcement final rule also establishes that the
efficiency rating of a basic model must be based on
the least efficient or most energy consuming
individual model (i.e., put another way, all
individual models within a basic model must be at
least as energy efficient as the certified rating). 76
FR at 12428–29 (March 7, 2011).
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representations of the WEF of each
individual replacement DPPP motor and
DPPP bare pump combination, or may
elect to make WEF representations
regarding a replacement DPPP motor
combined with several individual DPPP
bare pumps of the same equipment
class, and rate the group with the same
representative WEF value, which would
be representative of the least efficient
model. DOE also proposes that
replacement DPPP motor manufacturers
would need to make a statement, along
with any advertised WEF value,
regarding the specific DPPP bare pump
to which it applies. If no specific DPPP
bare pumps are listed in the
manufacturer literature or otherwise
along with any WEF representation,
then the WEF value would be assumed
to be applicable to any and all possible
DPPP bare pumps. That is, it is
representative of the least efficient DPPP
bare pump available for each equipment
class.
DOE requests comment on the
proposed optional test procedure for
replacement DPPP motors. Specifically,
DOE seeks comment as to any
additional details that should be
addressed in testing a replacement
DPPP motor with any given DPPP bare
pump to determine applicable WEF
values.
I. Certification and Enforcement
Provisions for Dedicated-Purpose Pool
Pumps
DOE must provide uniform methods
for manufacturers to determine
representative values of energy- and
non-energy-related metrics, for each
basic model. See 42 U.S.C. 6314(a)(2).
These values are used when making
public representations (as discussed in
section III.E) and when determining
compliance with prescribed energy
conservation standards. DOE proposes
that DPPP manufacturers must use a
statistical sampling plan consistent with
the sampling plan for pumps that is
currently specified at 10 CFR 429.59.
Manufactures would use these sampling
plans to determine the representative
values of WEF and other metrics
necessary to demonstrate compliance
with any energy conservation standards
DOE may set for dedicated-purpose pool
pumps. In addition, DOE commonly
specifies enforcement procedures that
DOE will follow to verify compliance of
a basic model. The following sections
III.I.1 III.I.2, and III.I.3 discuss DOE’s
proposed sampling plan, certification
requirements, and enforcement
provisions for dedicated-purpose pool
pumps, respectively.
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¯
and x is the sample mean; n is the
number of samples; and xi is the
maximum of the ith sample;
(2) The lower 95 percent confidence
limit (LCL) of the true mean divided
by 0.95, where:
¯
and x is the sample mean; s is the
sample standard deviation; n is the
number of samples; and t0.95 is the t
statistic for a 95 percent one-tailed
confidence interval with n–1 degrees of
freedom (from appendix A of subpart B
of 10 CFR part 429).
DOE also proposes similar provisions
for quantities, such as pump input
power, for which consumers would
favor lower values. See 10 CFR
429.59(a)(1)(ii).
Under this proposal, for purposes of
certification testing, the determination
that a basic model complies with the
applicable energy conservation standard
would be based on testing conducted
using the proposed DOE test procedure
and sampling plan. The general
sampling requirement currently
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applicable to all covered products and
equipment provides that a sample of
sufficient size must be randomly
selected and tested to ensure
compliance and that, unless otherwise
specified, a minimum of two units must
be tested to certify a basic model as
compliant. 10 CFR 429.11(b)
DOE proposes to apply this same
minimum sample size requirement to
dedicated-purpose pool pumps. Thus,
DOE proposes that a sample of sufficient
size be selected to ensure compliance
and that at least two units must be
tested to determine the representative
values of applicable metrics for each
basic model. Manufacturers may need to
test a sample of more than two units
depending on the variability of their
sample, as provided by the statistical
sampling plan.
DOE notes that the proposed sampling
provisions would be applicable to all
energy-related metrics for which a DPPP
manufacturer elected to make
representations, including overall
efficiency. DOE believes that, similar to
other pumps, an upper confidence limit
(UCL) and LCL of 0.95, which are
divided by a de-rating factor of 1.05 and
0.95, respectively, would also be
appropriate for dedicated-purpose pool
pumps. Specifically, DOE believes
dedicated-purpose pool pumps would
realize similar performance variability
to general pumps.
In addition to WEF, DOE also notes
that the rated hydraulic horsepower, as
defined in section III.E.1, is an
important characteristic for determining
the appropriate load points for testing
and characterizing the capacity of a
given DPPP model. Therefore, DOE also
proposes a method to determine the
‘‘representative value’’ of rated
hydraulic horsepower for each DPPP
basic model. That is, DOE proposes that
the representative value of rated
hydraulic horsepower be determined as
the average of all the tested units that
serve as the basis for the rated efficiency
for that basic model. Similarly, the
DPPP nominal motor horsepower, DPPP
motor total horsepower, and service
factor are important characteristics that
may aid customers in properly selecting
and applying dedicated-purpose pool
pumps. Consistent with the DPPP
Working Group recommendations, as
discussed in section III.E.1 and III.G,
DOE proposes standardized methods for
determining these DPPP motor
characteristics and that such
information be included on the
permanent label affixed to each DPPP
unit. To ensure such values are
determined in a consistent manner, DOE
also proposes that DPPP nominal motor
horsepower, DPPP motor total
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horsepower, and service factor be
determined based on the average of the
test results, for each metric, from all the
tested units that serve as the basis for
the rating for that basic model. That is,
DOE proposes specific test methods for
determining DPPP nominal motor
horsepower based on the tested torque,
current, and slip characteristics of the
DPPP motor. DOE proposes that the
DPPP nominal motor horsepower be
determined based on the average
breakdown torque, locked-rotor torque,
pull-up torque, locked-rotor current,
and slip (as applicable) for each tested
unit of DPPP motor. The representative
values of DPPP service factor and DPPP
motor total horsepower are then
calculated based on that representative
value of DPPP nominal motor
horsepower. DOE recognizes that, in
many cases, such testing may be
performed by the motor manufacturer
and, as such, DOE notes that the tested
DPPP motor units and the DPPP units
do not have to be the same units,
provided they are representative of the
same population.
Finally, consistent with provisions for
other commercial and industrial
equipment, DOE notes the applicability
of certain requirements regarding
retention of certain information related
to the testing and certification of
dedicated-purpose pool pumps, which
are detailed under 10 CFR 429.71.
Generally, manufacturers must
establish, maintain, and retain
certification and test information,
including underlying test data for all
certification testing for 2 years from the
date on which the dedicated-purpose
pool pump is no longer distributed in
commerce.
DOE requests comment on the
proposed statistical sampling
procedures and certification
requirements for dedicated-purpose
pool pumps.
2. Certification Requirements
Paragraph (b) of 10 CFR 429.59
contains the certification requirements
for certain styles of pump for which
DOE adopted test procedures and
standards in the January 2016 general
pumps TP and ECS final rules. 81 FR
4086 (Jan. 25, 2016); 81 FR 4368 (Jan.
26, 2016). Since dedicated-purpose pool
pumps are a style of pump, DOE
proposes to amend 10 CFR 429.59 to
include the reporting requirements for
dedicated-purpose pool pumps. The
general certification report requirements
contained in 10 CFR 429.12 would
apply to dedicated-purpose pool pumps
as they do to other styles of pumps,
including general pumps. However, as
dedicated-purpose pool pumps have a
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1. Sampling Plan
DOE provides, in subpart B to 10 CFR
part 429, sampling plans for all covered
equipment. As mentioned previously,
the purpose of a statistical sampling
plan is to provide a method to ensure
that the test sample size (i.e., number of
units tested) was sufficiently large that
a represented value of energy- and nonenergy-related metrics is, in fact,
representative of the population of units
in the basic model. In the January 2016
general pumps TP final rule, DOE
adopted sampling provisions applicable
to pumps that were similar to those
used for other commercial and
industrial equipment. 81 FR 4086,
4135–36 (Jan. 25, 2016).
For dedicated-purpose pool pumps,
DOE proposes to adopt statistical
sampling plans similar to that adopted
for pumps. That is, DOE proposes to
amend 10 CFR 429.59 to require that, for
each basic model of pump (including
dedicated-purpose pool pumps), a
sample of sufficient size must be
randomly selected and tested to ensure
that any representative value of WEF,
EF, or other measure of energy
consumption of a basic model for which
customers would favor higher values is
less than or equal to the lower of the
following two values:
(1) The mean of the sample, where:
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unique test procedure and metric from
general pumps, DOE proposes to
establish unique certification
requirements for dedicated-purpose
pool pumps that would require
manufacturers to supply certain
additional information to DOE in
certification reports to demonstrate
compliance with any energy
conservation standards that DOE may
set.
Specifically, for a dedicated-purpose
pool pump subject to the test procedure
proposed in this NOPR (i.e., selfpriming and non-self-priming pool filter
pumps, waterfall pumps, and pressure
cleaner booster pumps, see section
III.A.6), DOE proposes that the
following items be included in
certification reports and made public on
DOE’s Web site:
• WEF in kilogallons per kilowatthour (kgal/kWh);
• Rated hydraulic horsepower in
horsepower (hp);
• Maximum speed of rotation in
revolutions per minute (rpm);
• Dedicated-purpose pool pump
nominal motor horsepower in
horsepower (hp);
• Dedicated-purpose pool pump
motor total horsepower in horsepower
(hp);
• Dedicated-purpose pool pump
service factor (dimensionless);
• The speed configuration for which
the pump is being rated (i.e., singlespeed, two-speed, multi-speed, or
variable-speed);
• For self-priming pool filter pumps,
non-self-priming pool filter pumps, and
waterfall pumps, the maximum head in
feet; and
• For self-priming and non-selfpriming pool filter pumps: The vertical
lift and true priming time for the DPPP
model and a statement regarding
whether the pump is certified with
NSF/ANSI 50–2015.
Such data are necessary for DOE to
verify compliance of the given DPPP
model, to determine the appropriate test
procedure method to follow when
verifying ratings, and to verify the
accuracy of information provided on the
label of any applicable DPPP models.
In the June 2016 DPPP Working
Group recommendations, the Working
Group also recommended that DOE
require reporting of true power factor at
all applicable test procedure load points
in the public information provided in
the certification report for all dedicatedpurpose pool pumps to which the test
procedure is applicable (i.e., selfpriming and non-self-priming pool filter
pumps, waterfall pumps, and pressure
cleaner booster pumps). (Docket No.
EERE–2015–BT–STD–0008, No. 82,
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Recommendation # 7 at p. 4) As such,
DOE is proposing that, for all dedicatedpurpose pool pumps to which the test
procedure is applicable, true power
factor be reported at all applicable test
procedure load points in the
certification report and be made public
on DOE’s Web site.
In addition, as discussed above in
section III.A.7, the DPPP Working Group
recommended specific prescriptive
requirements for dedicated-purpose
pool pumps distributed in commerce
with freeze protection controls to ensure
freeze protection controls on dedicatedpurpose pool pumps only operate when
necessary and do not result in
unnecessary, wasted energy use.
Specifically, the DPPP Working Group
recommended that all dedicatedpurpose pool pumps distributed in
commerce with freeze protection
controls be shipped either:
(1) With freeze protection disabled or
(2) with the following default, useradjustable settings:
a. The default dry-bulb air
temperature setting is no greater than 40
°F; and
b. The default run time setting shall
be no greater than 1 hour (before the
temperature is rechecked); and
c. The default motor speed shall not
be more than 1⁄2 of the maximum
available speed.
(Docket No. EERE–2015–BT–STD–0008,
No. 82, Recommendation #6A at p. 4).
Relatedly, the DPPP Working Group
recommended that, in order to certify
compliance with such a requirement,
DPPP manufacturers be required to
make a statement certifying compliance
to the applicable design requirement
and make available publicly as part of
their literature the details by which they
have met the applicable design
standard. (Docket No. EERE–2015–BT–
STD–0008, No. 82, Recommendation
#6B at p. 4). The DPPP Working Group
specifically recommended that, as part
of certification reporting, manufacturers
must include the default dry-bulb air
temperature setting (in °F), default run
time setting (in minutes), and default
motor speed (in rpm). (Docket No.
EERE–2015–BT–STD–0008, No. 82,
Recommendation #6A at p. 4).
Therefore, consistent with
recommendations of the Working
Group, DOE proposes that, for
dedicated-purpose pool pumps
distributed in commerce with freeze
protection controls enabled, the
certification report also include the
default dry-bulb air temperature setting
(in °F), default run time setting (in
minutes), and default motor speed (in
rpm).
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The DPPP Working Group also
recommended that DOE include a
verification procedure in case there was
ever an issue regarding whether a
product distributed in commerce
actually had such features. (Docket No.
EERE–2015–BT–STD–0008, No. 82,
Recommendation #6A at p. 4). The
verification test is discussed in more
detail in section III.I.3.
Finally, for integral cartridge-filter
and sand-filter pool pumps, the DPPP
Working Group recommended DOE
consider only a prescriptive standard,
which requires such pumps be
distributed in commerce with pool
pump timers. (Docket No. EERE–2015–
BT–STD–0008, No. 51,
Recommendation #2B at pp. 1–2)
Relatedly, the DPPP Working Group also
recommended a definition for pool
pump timer that describes the specific
features and operational characteristics
that applicable pool pump times must
contain in order to comply with the
prescriptive standard. The
recommended definition defines pool
pump timer as a pool pump control that
automatically turns off a dedicatedpurpose pool pump after a run-time of
no longer than 10 hours. As such, for
these DPPP varieties, DOE proposes the
certification report contain the
maximum run-time of the pool pump
control with which the integral
cartridge-filter or sand-filter pump is
distributed in commerce.
In addition to the required elements,
DOE recognizes that other DPPP
characteristics may provide useful
information to inform consumers or
support programs related to dedicatedpurpose pool pumps. As discussed
during the DPPP Working Group
negotiations, the input power and flow
rate at each applicable load point and
the EF at multiple load points would be
useful for utilities in calculating energy
savings associated with dedicatedpurpose pool pumps in specific
applications. (Docket No. EERE–2015–
BT–STD–0008, No. 54 at pp. 5–7) As
discussed in section III.F, DOE is
proposing to establish in the DPPP test
procedure specific methods to calculate
EF at any desired speed on any of the
specified optional system curves (i.e.,
Curve A, B, C, or D). Therefore, to
provide additional information to
consumers and the market place, DOE
proposes that the following information
may optionally be included in
certification reports and, if included,
would be made public:
• Calculated driver power input and
flow rate at each load point i (Pi and Qi),
in horsepower (hp) and gallons per
minute (gpm), respectively; and/or
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• Energy factor at any desired speed
on any of the specified optional system
curves (i.e., Curve A, B, C, or D), along
with the tested speed and the system
curve associated with each energy factor
value.
While useful to consumers and the
public, DOE recognizes that
manufacturers may incur additional
burden conducting the testing for and
reporting of these additional metrics.
DOE reiterates that the reporting of
these additional metrics would be
optional and at the discretion of the
manufacturer.
DOE notes that, as specified in
paragraph (a) of 10 CFR 429.12, the
certification requirements for covered
products and equipment, including
those proposed for dedicated-purpose
pool pumps in this NOPR, are only
applicable to equipment subject to an
applicable energy conservation standard
set forth in part 430 or 431. Therefore,
the certification requirements proposed
in this NOPR would only be required
when and if any energy conservation
standards for dedicated-purpose pool
pumps are established and in effect.
DOE requests comment on the
proposed mandatory and optional
reporting requirements for certification
of dedicated-purpose pool pumps.
3. Enforcement Provisions
Enforcement provisions govern the
process DOE would follow when
performing its own assessment of basic
model compliance with standards, as
described under subpart C of 10 CFR
part 429. Specifically, subpart C
describes the notification requirements,
legal processes, penalties, specific
prohibited acts, and testing protocols
related to testing covered equipment to
determine or verify compliance with
standards. 10 CFR 429.102–429.134.
DOE notes that the same general
enforcement provisions contained in
subpart C of 10 CFR part 429 would be
applicable to dedicated-purpose pool
pumps.
Related to enforcement testing of
dedicated-purpose pool pumps, as
specified in 10 CFR 429.110(e), DOE
would conduct the applicable DPPP test
procedure, once adopted, to determine
the WEF for tested DPPP models. In
addition, DOE believes that, as
dedicated-purpose pool pumps have
relatively large shipments and are
generally a high-volume piece of
equipment, DOE should apply the
enforcement testing sample size and
calculations applicable to consumer
products and certain high-volume
commercial equipment specified in
appendix A to subpart C of 10 CFR part
429. Therefore, DOE proposes to use,
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when determining performance for a
specific basic model, the enforcement
testing sample size, calculations, and
procedures laid out in appendix A to
subpart C of 10 CFR part 429 for
consumer products and certain highvolume commercial equipment. These
procedures, in general, provide that
DOE would test an initial sample of at
least 4 units and determine the mean
WEF value and standard error of the
sample. DOE would then compare these
values to the WEF standard level, once
adopted, to determine the compliance of
the basic model or if additional testing
(up to a total of 21 units) is required to
make a compliance determination with
sufficient confidence. DOE notes that
DOE adopted enforcement testing
sample size and calculations for general
pumps in the January 2016 general
pumps TP final rule. Specifically, in the
January 2016 general pumps TP final
rule, DOE adopted provisions at 10 CFR
429.110(e)(5) 83 stating that DOE would
assess compliance of any pump basic
models undergoing enforcement testing
based on the arithmetic mean of up to
four units. 81 FR 4086, 4145 (Jan. 25,
2016). To clarify that the enforcement
provisions adopted in the January 2016
general pumps TP final rule are only
applicable to those pumps subject to the
test procedure adopted in the January
2016 general TP final rule, DOE also
proposes to clarify the applicability of
the provisions at 10 CFR 429.110(e)(5).
In addition, when determining
compliance of any units tested for
enforcement purposes, DOE proposes to
adopt provisions that specify how DOE
would determine the rated hydraulic
horsepower at maximum speed on the
reference curve, which describes the
capacity of the DPPP model (see section
III.E.1) for determining the appropriate
standard level for any tested equipment
(if applicable). Specifically, DOE
proposes that DOE would perform the
same test procedure for determining the
rated hydraulic horsepower at
maximum speed on the reference curve
specified by the test procedure for each
DPPP variety (see section III.C) on one
or more units of each model selected for
testing. DOE proposes that, if the rated
hydraulic horsepower determined
through DOE’s testing (either the
measured rated hydraulic horsepower
for a single unit sample or the average
of the measured rated hydraulic
horsepower values for a multiple unit
83 DOE notes that the 2016 general pumps TP
final rule were originally adopted into 10 CFR
429.110(e)(1)(iv), but a recent rulemaking
reorganized the enforcement provisions for various
equipment, including pumps, to place the pump
enforcement provisions in 10 CFR 429.110(e)(5). 81
FR 31827, 31841 (May 20, 2016).
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sample) is within 5 percent of the
certified value of rated hydraulic
horsepower, then DOE would use the
certified value of rated hydraulic
horsepower as the basis for determining
the standard level for tested equipment.
This would give manufacturers certainty
regarding the appropriate standard level
their equipment would be subject to in
enforcement testing. However, if DOE’s
tested value of rated hydraulic
horsepower is not within 5 percent of
the certified value of rated hydraulic
horsepower, DOE would use the
arithmetic mean of all the rated
hydraulic horsepower values resulting
from DOE’s testing when determining
the standard level for tested equipment.
DOE believes such an approach would
result in more reproducible and
equitable rating of equipment and
compliance determinations among DOE,
manufacturers, and test labs.
DOE developed the 5 percent
tolerance on hydraulic power based on
statistical analysis of the maximum
allowed testing uncertainty due to
fluctuations in measurements,
measurement uncertainty, and the
typical manufacturing variability. The
maximum experimental uncertainty is
discussed in HI 40.6–2014, which DOE
proposes to incorporate by reference in
the DOE test procedure (section III.D.1).
DOE estimated the manufacturing
variability based on the maximum
tolerances on head and flow that are
allowed in the NSF/ANSI 50–2015
standard. Specifically, NSF/ANSI 50–
2015 requires that the tested flow be
within ±5 percent of the pump
performance curve and the tested head
be within ¥3 to +5 percent of the pump
performance curve, whichever is greater
(see section III.D.2.d). However, DOE
recognizes that these are all worst-case
uncertainties and that testing a unit
with the maximum possible variability
in every parameter would be extremely
unlikely. Therefore, DOE assumed that
the maximum uncertainty would
represent a worst case. For the purposes
of analysis, DOE assumed the maximum
uncertainty was three standard
deviations away from the mean
(encompassing 99.7 percent of the
population). In this enforcement testing
procedure, DOE proposes to use a
tolerance of one standard deviation.
DOE notes that this is also consistent
with the tolerances on flow and head
allowed for in NSF/ANSI 50–2015.
In addition, DOE proposes similar
procedures for relevant quantities
necessary to differentiate the different
varieties of pool filter pumps: Selfpriming pool filter pumps, non-selfpriming pool filter pumps, and waterfall
pumps. Specifically, to differentiate
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waterfall pumps, DOE proposes to
establish an enforcement testing
procedure for the maximum head value.
Similar to rated hydraulic horsepower,
DOE would perform the proposed test
procedure for determining maximum
head (discussed in section III.E.3) on
one or more units and compare the
testing results to the value of maximum
head certified by the manufacturer. If
the value certified by the manufacturer
is within 5 percent of the test values,
DOE would use the manufacturer’s
certified value and resultant equipment
class. Otherwise, DOE would use the
enforcement testing results to determine
the applicable equipment class and
standard level. Similarly, to differentiate
self-priming and non-self-priming pool
filter pumps, DOE would perform the
self-priming capability test and
determine the vertical lift and true
priming time of one or more tested
units. DOE would also use the
manufacturer’s certified values and
equipment class designation, provided
the vertical lift and true priming time
determined in DOE’s testing is within 5
percent of the manufacturer’s certified
values.
DOE requests comment on the
proposed enforcement provisions for
dedicated-purpose pool pumps.
Specifically, DOE seeks comment upon
the applicability of a 5 percent tolerance
on rated hydraulic horsepower,
maximum head, vertical lift, and true
priming time for each tested DPPP
model or if a higher or lower percentage
variation would be justified.
In addition, as discussed in section
III.I.2, as part of its extended charter, the
DPPP Working Group recommended
requirements that require all dedicatedpurpose pool pumps distributed in
commerce with freeze protection
controls be shipped either:
(1) With freeze protection disabled; or
(2) with the following default, useradjustable settings:
a. The default dry-bulb air
temperature setting is no greater than
40 °F; and
b. The default run time setting shall
be no greater than 1 hour (before the
temperature is rechecked); and
c. The default motor speed shall not
be more than 1⁄2 of the maximum
available speed.
(Docket No. EERE–2015–BT–STD–0008,
No. 74 at pp. 16).
Relatedly, the DPPP Working Group
recommended that DOE include a
verification procedure in case there was
ever an issue regarding whether a
product distributed in commerce
actually had such features. Id.
Therefore, based on the DPPP
Working Group recommendations, DOE
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proposes a procedure to verify the
presence and operation of any freeze
protection controls distributed in
commerce with any applicable
dedicated-purpose pool pump. The
verification procedure would consist of
testing the dedicated-purpose pool
pump with the default, as-shipped
control settings in a test apparatus
identical to that described in section
III.D for determining the WEF of
applicable pool pumps, except that the
ambient temperature registered by the
freeze protection ambient temperature
sensor would also be able to be
controlled. This could be accomplished,
depending on the specific location and
configuration of the temperature sensor
by exposing the freeze protection
thermocouple to a specific temperature
by, for example, submerging the
thermocouple in a water bath of known
temperature, adjusting the ambient air
temperature of the test chamber, or
other means to simulate and vary the
ambient temperature registered by the
freeze protection temperature sensor(s).
The general procedure would begin
by installing the DPPP unit in a test
stand in accordance with HI 40.6–2014
with the pump powered on but not
circulating water (i.e., the controls are
active and the flow or speed are set to
zero). The temperature measured by the
freeze protection temperature control
would then be gradually decreased by 1
± 0.5 °F every 5.0 minutes, starting at 42
± 0.5 °F until the pump freeze
protection controls initiate water
circulation or 38 ± 0.5 °F, whichever
occurs first. The freeze protection
ambient temperature reading and DPPP
rotating speed, if any, would be
recorded after each reduction in
temperature and subsequent
stabilization (see stabilization
requirements in III.D, which DOE
proposes would also be applicable to
this verification procedure).
If the DPPP freeze protection controls
do not initiate water circulation at a
temperature of 38 ± 0.5 °F, as measured
by the freeze protection ambient
temperature sensor, the test would
conclude and the dedicated-purpose
pool pump would be deemed compliant
with the stated design requirement for
freeze protection controls. If the freeze
protection controls initiate water
circulation, the temperature would be
increased to 42 ± 0.5 °F and the
dedicated-purpose pool pump would be
allowed to run for at least 30.0 minutes.
After 30.0 minutes, the freeze protection
ambient temperature and rotating speed,
if any, would be recorded again. If the
dedicated-purpose pool pump initiated
water circulation at a temperature
greater than 40 °F; if the dedicated-
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purpose pool pump was still circulating
water after 30.0 minutes of operation at
42 ± 0.5 °F; or if rotating speed for freeze
protection was greater than one-half of
the maximum rotating speed of the
DPPP model, as certified by the
manufacturer, that DPPP model would
be deemed to not comply with the
stated design requirement for freeze
protection controls.
DOE requests comment on the
proposed verification procedure for
DPPP freeze protection controls.
DOE notes that the actual design
requirements would be established in
any ECS rulemaking for dedicatedpurpose pool pumps and that this
verification procedure would only be
necessary if and when any such
requirements are established.
IV. Procedural Issues and Regulatory
Review
A. Review Under Executive Order 12866
The Office of Management and Budget
(OMB) has determined that TP
rulemakings do not constitute
‘‘significant regulatory actions’’ under
section 3(f) of Executive Order 12866,
Regulatory Planning and Review, 58 FR
51735 (Oct. 4, 1993). Accordingly, this
action was not subject to review under
the Executive Order by the Office of
Information and Regulatory Affairs
(OIRA) in the Office of Management and
Budget.
B. Review Under the Regulatory
Flexibility Act
The Regulatory Flexibility Act (5
U.S.C. 601 et seq.) requires preparation
of an initial regulatory flexibility
analysis (IFRA) for any rule that by law
must be proposed for public comment,
unless the agency certifies that the rule,
if promulgated, will not have a
significant economic impact on a
substantial number of small entities. As
required by Executive Order 13272,
‘‘Proper Consideration of Small Entities
in Agency Rulemaking,’’ 67 FR 53461
(August 16, 2002), DOE published
procedures and policies on February 19,
2003, to ensure that the potential
impacts of its rules on small entities are
properly considered during the DOE
rulemaking process. 68 FR 7990. DOE
has made its procedures and policies
available on the Office of the General
Counsel’s Web site: https://energy.gov/
gc/office-general-counsel.
DOE reviewed this proposed rule,
which would establish a new test
procedure for dedicated-purpose pool
pumps, under the provisions of the
Regulatory Flexibility Act and the
procedures and policies published on
February 19, 2003. DOE tentatively
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concludes that the proposed rule, if
adopted, would not result in a
significant impact on a substantial
number of small entities, as it would
not, in and of itself, require the use of
the proposed test procedure. That is,
any burden associated with testing
dedicated-purpose pool pumps in
accordance with the requirements of
this test procedure would not be
required until the promulgation of any
energy conservation standards final rule
for dedicated-purpose pool pumps, as
discussed in section II. On this basis,
this NOPR has no incremental burden
associated with it and a regulatory
flexibility analysis is not required.
While DOE maintains that this
proposed test procedure has no
incremental burden associated with it
when viewed as a stand-alone
rulemaking, DOE recognizes that DPPP
energy conservation standards are
currently being considered in a
negotiated rulemaking that is ongoing
(Docket No. EERE–2015–BT–STD–0008)
and may be proposed or promulgated in
the near future. In addition, DOE
realizes that manufacturers often
provide information about the energy
performance of the dedicated-purpose
pool pumps they manufacture since this
information is an important marketing
tool to help distinguish their dedicatedpurpose pool pumps from competitor
offerings. While manufacturers may
elect to make such representations
regarding WEF or other DPPP energy
performance characteristics, DOE
reiterates that making such
representations regarding the energy
efficiency or energy use of covered
DPPP models is voluntary and thus the
proposed test procedure does not have
any incremental burden associated with
it. That is, if necessary, a manufacturer
could elect to not make representations
about the energy use of covered DPPP
models. However, given the ongoing
DPPP energy conservation standards
rulemaking (Docket No. EERE–2015–
BT–STD–0008) and the potential testing
manufacturers may elect to undertake
prior to the compliance date of any
potential standards, DOE is estimating
in this NOPR the full cost of developing
certified ratings for covered DPPP
models for the purposes of making
representations regarding the energy use
of covered equipment or certifying
compliance to DOE under any future
energy conservation standards.
Therefore, while such is not required
yet, DOE is presenting the costs
associated with testing equipment
consistent with the requirements of the
proposed test procedure, as would be
required to certify compliance with any
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future energy conservation standard.
DOE presents the results of such
analysis in the following sections.
However, DOE is not determining the
significance of that burden with respect
to manufacturers’ financial situation or
status as a small entity. As the use of the
testing requirements contained in this
NOPR is contingent upon the energy
conservation standards rulemaking,
DOE believes it would be more
appropriate to analyze the effect of the
combined burden associated with both
the test procedure and energy
conservation standards rulemakings in
the manufacturer impact analysis
performed as part of any energy
conservation standards rulemaking.
Therefore, the estimates provided in this
test procedure regulatory flexibility
analysis serve only to provide
information about the possible burden
manufacturers may incur while testing
pumps using this DOE test procedure;
they do not represent actual burden
incurred by the industry as there is no
incremental burden associated with the
proposed test procedure until and
unless any associated DPPP energy
conservation standards final rule is
published.
1. Burden of Conducting the Proposed
DOE DPPP Test Procedure
As dedicated-purpose pool pumps
would be newly regulated equipment,
DOE currently has no test procedures or
standards for this equipment. In this TP
NOPR, DOE proposes to amend subpart
Y to 10 CFR part 431 to include
definitions and a test procedure
applicable to a specific subset of
dedicated-purpose pool pumps,
including self-priming and non-selfpriming pool filter pumps, waterfall
pumps, and pressure cleaner booster
pumps. The proposed test procedure
would not apply to integral cartridgefilter pool pumps, integral sand-filter
pool pumps, storable electric spa
pumps, or rigid electric spa pumps (see
section III.A.6 for more discussion).
In the proposed test procedure, DOE
proposes a new metric, called the
weighted energy factor (WEF), to
characterize the energy performance of
dedicated-purpose pool pumps within
the scope of this test procedure. The
WEF is determined as a weighted
average of water flow rate over the input
power to the dedicated-purpose pool
pump at different load points,
depending on the variety of dedicatedpurpose pool pump and the number of
operating speeds with which it is
distributed in commerce. The proposed
test procedure contains the methods for
determining: (1) The WEF and rated
hydraulic horsepower for self-priming
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and non-self-priming pool filter pumps,
waterfall pumps, and pressure cleaner
booster pumps; (2) the self-priming
capability of pool filter pumps to
effectively differentiate self-priming and
non-self-priming pool filter pumps; (3)
the WEF for replacement DPPP motors;
and (4) optional test methods to
determine additional energy
performance metrics applicable to
dedicated-purpose pool pumps. To
determine the applicable measured
values for determining DPPP
performance, DOE proposes to
incorporate by reference the test
methods established in HI 40.6–2014,
‘‘Methods for Rotodynamic Pump
Efficiency Testing,’’ with certain
exceptions.
This NOPR also proposes
requirements regarding the sampling
plan and representations for covered
dedicated-purpose pool pumps at
subpart B of part 429 of title 10 of the
Code of Federal Regulations. The
sampling plan requirements are similar
to those for several other types of
commercial equipment and, among
other things, require a sample size of at
least two units per DPPP basic model be
tested when determining representative
values WEF, as well as other DPPP
performance metrics.
To estimate the burden associated
with the testing and sampling plan
requirements proposed in this TP
NOPR, DOE understands that in order to
conduct the proposed test procedure,
each manufacturer would have to either
(a) have the units tested in house or (b)
have the units tested at a third party
testing facility. If the manufacturer
elects to test dedicated-purpose pool
pumps in house, each manufacturer
may have to undertake, at most, the
following burden inducing activities: (1)
Construct and maintain a test facility
that is capable of testing dedicatedpurpose pool pumps in compliance
with the test procedure, including
acquisition and calibration of any
necessary measurement equipment, and
(2) conduct the DOE test procedure on
two units of each covered DPPP model.
DOE recognizes that many DPPP
manufacturers already have DPPP test
facilities of various configurations and
conduct DPPP testing as part of an
existing manufacturing quality control
process, to develop DPPP performance
information for new and existing
products, and to participate in voluntary
energy efficiency programs or to submit
information to certain states as part of
their energy code. However, DOE
recognizes that, because such testing is
not currently required or standardized,
testing facilities may vary widely from
one DPPP manufacturer to another. As
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such, DOE has estimated the maximum
potential testing burden associated with
this TP NOPR, which is associated with
a situation where a given DPPP
manufacturer does not have existing test
facilities and would be required to
construct such facilities to test
equipment in accordance with any TP
final rule. In addition, DOE discusses a
more representative burden estimate
that DOE believes is more indicative of
the incremental burden manufacturers
would likely encounter due to the
testing requirements proposed in this
TP NOPR based on the testing
capabilities most manufacturers in the
industry currently possess. The basis for
both of these estimates is laid out in the
subsequent sections in terms of physical
equipment and testing costs, labor costs,
the combined burden for in house
testing, and third-party testing costs.
a. Estimated Equipment Costs for
Testing Dedicated-Purpose Pool Pumps
In the maximum burden case where a
DPPP manufacturer would be required
to construct a test lab from scratch,
manufacturers would be required to
make significant capital outlays to
acquire test equipment. The first
necessary item for testing a dedicatedpurpose pool pump is a water reservoir
to hold the water that the pump
circulates during testing. The size of the
dedicated-purpose pool pump will
directly affect the size of the necessary
water reservoir. Manufacturers provided
estimates to DOE on the cost of water
reservoirs for a variety of sizes. Based on
the information provided, DOE
estimates the cost of a water reservoir to
be $2.50 per gallon. Because the
dedicated-purpose pool pumps vary in
size, DOE is using a 1,000 gallon water
reservoir as a typical size and thus
estimates the cost at $2,500 for the water
reservoir. Water conditioning
equipment may also be necessary, in
some cases, in support of the water
reservoir and to ensure that water is
maintained at the appropriate test
temperature (the proposed test
procedure requires testing with clear
water between 50 and 86 °F, see section
III.D.2.a). DOE estimates the cost of
water conditioning equipment to be
$2,000.
To complete the DPPP test loop,
assorted piping and valves would be
necessary to circulate water from the
reservoir to the pump and regulate the
flow and head of the water. Multiple
diameter pipes, valves, and associated
fittings may be required to
accommodate different size dedicatedpurpose pool pumps. The total costs for
the values and piping will vary on pipe
diameter as well as the actual testing
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laboratory configuration. DOE estimates
a cost of $1,000 for the piping and
valves necessary to test the dedicatedpurpose pool pumps within the scope of
the proposed test procedure.
In addition to water conditioning, the
proposed DOE test procedure also
requires the power supply
characteristics (i.e., voltage, frequency,
voltage unbalance, and total harmonic
distortion) to be maintained within
specific values, as described in section
III.D.2.e. Specifically as stated in Table
III.15, the proposed power supply
requirements must within a few percent
of the rated voltage, frequency, and
voltage harmonic distortion. Also, the
total harmonic distortion must be
limited throughout the test. In some
situations, manufacturers may be
required to acquire power conditioning
equipment to ensure the power supplied
to the DPPP motor or control is within
the required tolerances. DOE estimated
researched power supplies as well as
manufacturers provided estimates of
possible equipment costs which ranged
from $100 to $20,000 for the proposed
power supply. This range of equipment
includes a variety of equipment
specifications; however, DOE estimates
the cost for power conditioning
equipment as $2,000.
In addition to the physical testing
apparatus, the proposed DPPP test
procedure also contains requirements
regarding the characteristics and
accuracy of the measurement equipment
necessary to precisely and accurately
determine relevant measured quantities.
The primary measurement equipment
includes flow measuring equipment,
pressure measuring equipment, and
power measuring equipment.
Also, as discussed in section III.D.2.d,
test facilities would need equipment to
measure the flow rate in gallons per
minute to verify that the pool pump is
operating at the applicable load point.
Manufacturers indicated that, for flow
measurement equipment, they utilized
magnetic flow measurement devices.
These magnetic flow measurement
devices vary in price based on the range
of the device to accommodate the
anticipated flow rate from different sizes
of dedicated-purpose pool pumps. DOE
researched flow measurement devices as
well as was provided feedback from
manufacturers about the typical prices
of various sizes. DOE’s research
indicates that as the size of the flow
meter increases, so does cost. Flow
measurement devices ranged from
$1,500 to $4,500 per DOE’s research.
DOE estimates a typical flow
measurement equipment device to be
$3,000 for compliance with the
proposed TP NOPR.
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Pressure measurement equipment
could include a manometer, bourdon
tube, digital indicator, or a transducer.
DOE’s research indicates that
manufacturers use different options.
Each of the different measurement
devices has different prices. DOE
estimated the cost of the different
pressure measurement devices and
estimates the average cost to be $950.
Finally, electrical measurement
equipment is necessary to determine the
input power to the dedicated-purpose
pool pump, as measured at the input to
the motor or controls, if present. There
are multiple devices that can measure
power and energy values. However,
DOE proposes specific requirements
regarding the accuracy and quantities
measured for such power measuring
equipment, as discussed in section
III.D.2.f. In this case, only specific
power analyzers and watt-amp-volt
meters with the necessary accuracy can
measure RMS voltage, RMS current, and
real power up to at least the 40th
harmonic of fundamental supply source
frequency and having an accuracy level
of ±2.0 percent of full scale when
measured at the fundamental supply
source frequency. DOE researched
equipment as well as inquired with
manufacturers about the equipment
used and related costs. Based on
information provided by manufacturers
and DOE’s own research, a range from
$2,000 to $30,000 was found for the
potential electrical measurement
equipment. DOE estimates the typical
cost for such electrical measurement
equipment as $4,000.
Additionally, measurements of speed,
time, height, and temperature would
also be necessary, to perform the test
procedure as proposed. Speed
measurement equipment such as a
tachometer, eddy current drag, torque
meter, or other equipment may be
necessary. Based on information
supplied by manufacturers, DOE
estimates the cost of measuring speed at
$250. To verify that the testing fluid
(i.e., clear water) is within the specified
temperature range, testing facilities will
also need to measure temperature. DOE
estimates a cost of $100 for potential
temperature measurement devices. Also,
as discussed in section III.D.2.f, test
facilities would need equipment to
measure height to determine the height
above the reference plane for any
pressure-measuring instruments, as well
as measure the vertical lift when
determining the self-priming capability
of self-priming and non-self-priming
pool filter pumps. DOE estimates that
the cost of any distance measuring
equipment would be minimal (i.e., less
than $10), as a standard tape measure
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would satisfy the proposed accuracy
requirements (see section III.D.2.f and
III.E.2).
Finally, to ensure that all data are
taken simultaneously and properly
recorded, a data acquisition system
might also be necessary. DOE
researched data acquisition systems and
determined they ranged between $2,000
and $35,000. DOE estimates the typical
cost for a data acquisition system as
$19,000.
In total, DOE estimates the cost of
acquiring all the necessary equipment
and materials to construct a suitable test
apparatus and determine applicable
quantities to perform the proposed
DPPP test procedure as approximately
$43,800. However, DOE notes that the
majority of DPPP manufacturers may
already have existing testing capabilities
to verify equipment performance, as
well as certify performance under
ENERGY STAR, in accordance with
applicable state laws, or for other
applicable DPPP programs.84 Therefore,
DOE believes the previously estimates
$43,800 value is a worst-case estimate
that is not representative of the likely
burden manufacturers would actually be
likely to incur. Specifically, many
manufacturers indicated to DOE that
they already possessed equipment
necessary to comply with such
programs, including test apparatus and
suitable equipment to measure
temperature, time, speed, pressure,
flow, and a data acquisition system to
compile such measurements.
Manufacturers indicated that they also
currently used a variety of power
measuring devices, some of which
would be compliant with the proposed
accuracy and measurement
requirements proposed in this NOPR
(section III.D.2.f) and some of which
would not. Similarly, manufacturers did
not indicate use of any power
conditioning equipment, which may or
may not be required based on the
existing power quality conditions of the
test facility.85 DOE finds it that, at most,
current DPPP manufacturers would be
required to acquire new power
measurement equipment and power
conditioning equipment to comply with
DOE’s proposed testing requirements,
for a total cost of $15,000. However,
DOE notes that, for some manufacturers,
the cost could be a low as $0.
DOE requests comment on the capital
cost burden associated with the
84 See section III.B.1 for a review of applicable
DPPP regulatory and voluntary programs.
85 Many test facilities may inherently meet DOE’s
proposed requirements for power supply
characteristics, as DOE proposed to use values that
are likely to be widely available on the national
electrical grid. See section III.D.2.e.
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proposed test procedure, including the
estimated capabilities of current
manufacturers.
Specifically, DOE requests comment
on the estimate that the likely capital
cost burden incurred by existing DPPP
manufacturers would be between $0 and
$15,000.
b. Labor Associated With Testing
Dedicated-Purpose Pool Pumps
DOE also estimates the related labor
necessary to complete the proposed test
procedure. DOE estimates the cost of
labor using the median hourly wage of
$43.40.86 Including fringe benefits,
which are estimated to be nominally 30
percent of total compensation, the total
hourly cost to an employer is estimated
to be $56.42.87 DOE received
information from manufacturers about
the typical time required to test a
dedicated-purpose pool pump for ANSI/
NSF–50, ENERGY STAR, and other
applicable programs with similar testing
requirements proposed in this NOPR.88
Although a small sample size, the time
for testing ranged from a few hours per
test to an entire day when completing
testing for multiple programs. The
longer testing is a function of the
stabilization requirements of ENERGY
STAR that are greater than DOE has
proposed in this document. The
expected testing time for this proposed
test procedure is between 3 to 5 hours
depending on the number of speeds and
corresponding number of test points.
Using the labor rate established in the
previous section, the total cost of labor
for testing a dedicated-purpose pool
pump ranges from $350 and $500 per
basic model.89
DOE requests comment on the
estimated time to complete a test of a
single DPPP unit under the proposed
test procedure.
c. Estimated Testing Cost per
Manufacturer
To assess the total cost of complying
with the proposed DPPP test procedure
and rating applicable DPPP models,
DOE estimates the combined capital and
labor costs for DPPP manufacturers. As
86 United States Department of Labor. Bureau of
Labor Statistics Occupational Outlook Handbook.
Washington, DC. https://www.bls.gov/oes/current/
oes_nat.htm. Last accessed May 26, 2016.
87 U.S. Department of Labor, Bureau of Labor
Statistics. 2015. Employer Costs for Employee
Compensation—Management, Professional, and
Related Employees. Washington, DC. www.bls.gov/
news.release/pdf/ecec.pdf.
88 See section III.B.1 for a discussion of applicable
programs and the similarity to DOE’s proposed test
procedure.
89 The costs are $225 and $450 respectively per
unit, but the minimum number of units is 2 per
basic model, therefore, costs are expressed in terms
of basic model.
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discussed above in section IV.B.1.a,
based on DOE’s analysis, the equipment
necessary could total a maximum of
$43,800, but would more likely range
between $0 and $15,000. For the
purpose of estimating a ‘‘typical’’
estimated burden associated with
testing under the proposed test
procedure, per manufacturer, DOE uses
the $15,000 figure.
However, DOE notes that this capital
cost would be distributed across all the
units being tested by a given
manufacturer. DOE researched the
market and estimates 30 models of
dedicated-purpose pool pumps
produced by manufacturers.
Manufacturers may also be able to group
these dedicated-purpose pool pumps
into basic models, so the actual quantity
of basic models per manufacturer could
be less than this range. (See section
III.A.8 for a discussion of DOE’s basic
model definition and how individual
models can be treated under such a
definition.) To account for this, DOE
analyzed DOE’s DPPP database to
determine the likely number of basic
models a typical DPPP manufacturer
would certify, based on the grouping
provisions allowed for in the DPPP
basic model definition. DOE estimates,
based on similarities between some
individual models in DOE’s DPPP
database, that DPPP manufacturers
would each typically rate 15 unique
basic models. Therefore, DOE
distributed the estimated capital cost of
$15,000 across the estimated15 basic
models to determine the typical capital
cost per DPPP model.
To determine the total burden of the
proposed DPPP test procedure, DOE
also estimates the labor cost per DPPP
model. DOE previously estimated the
labor cost as a range between $350 and
$500 per basic model. However, as
discussed in section III.I.1,
manufacturers would be required to test
at least two units of each basic model to
determine the applicable ratings for that
model. Thus, at least two tests would be
required per basic model, resulting in
approximately 30 tests per
manufacturer, to rate all of their DPPP
models that would be subject to the
proposed test procedure. If a given
DPPP manufacturer makes 15 basic
models and tests 2 units, the resultant
testing costs, including both capital
expenditures and labor to conduct the
test, are between $1,000 and $1,350 per
DPPP basic model depending on the
total labor time, number of speeds, and
number of basic models.
DOE also recognizes that not all
manufacturers have in-house testing
facilities and may opt for independent
third-party testing. This may be the
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most cost-effective solution for
manufacturers with few basic models,
so as to avoid all the capital cost burden
associated with acquiring a test facility
consistent with DOE’s proposed testing
requirements. Therefore, to estimate
burden for these manufacturers, as well
as verify the reasonableness of DOE’s inhouse testing estimate, DOE researched
potential testing costs from independent
testing labs. Based on input from thirdparty labs and manufacturers, DOE
estimates the cost of third-party testing
to be $4,000 per unit, or $11,000 per
model.
2. Review of DPPP Manufacturers
To determine the likely testing burden
for applicable DPPP manufacturers,
DOE researched the current DPPP
industry to identify manufacturers of
dedicated-purpose pool pumps and
estimate the number of DPPP models
that would be subject to the proposed
test procedure for those manufacturers.
DOE conducted a focused inquiry into
manufacturers of equipment covered by
this rulemaking. During its market
survey, DOE used available public
information to identify potential small
manufacturers. DOE’s research involved
the review individual company Web
sites and marketing research tools (e.g.,
Dun and Bradstreet reports, Manta,
Hoovers) to create a list of companies
that manufacture pumps covered by this
rulemaking. Using these sources, DOE
identified 21 distinct manufacturers of
dedicated-purpose pool pumps.
DOE notes that the Regulatory
Flexibility Act requires analysis of, in
particular, ‘‘small entities’’ that might be
affected by the proposed rule. For the
DPPP manufacturing industry, the Small
Business Administration (SBA) has set a
size threshold, which defines those
entities classified as ‘‘small businesses’’
for the purpose of the statute. DOE used
the SBA’s size standards to determine
whether any small entities would be
required to comply with the rule. The
size standards are codified at 13 CFR
part 121. The standards are listed by
North American Industry Classification
System (NAICS) code and industry
description and are available at
www.sba.gov/sites/default/files/files/
Size_Standards_Table.pdf. DPPP
manufacturers are classified under
NAICS 333911, ‘‘Pump and Pumping
Equipment Manufacturing.’’ The SBA
sets a threshold of 750 employees or less
for an entity to be considered as a small
business for this category.
To determine the number of DPPP
manufacturers that are small businesses
and might be differentially affected by
the proposed rule, DOE then reviewed
these data to determine whether the
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entities met the SBA’s definition of a
small business manufacturer of
dedicated-purpose pool pumps and then
screened out companies that do not
offer equipment covered by this
rulemaking, do not meet the definition
of a ‘‘small business,’’ are foreign-owned
and operated, or are owned by another
company. Based on this review, DOE
has identified 5 companies that would
be considered small manufacturers by
the SBA definition in terms of the
number of employees.
DOE requests comment regarding the
size of DPPP manufacturing entities and
the number of manufacturing businesses
represented by this market.
3. Summary
The final cost per manufacturer
primarily depends on the number of
basic models the manufacturer sells.
However, based on the previous
assumptions and analysis, DOE
estimates that DPPP manufacturers
would, on average, have 15 DPPP basic
models that would require rating under
the proposed test procedure and
sampling plan requirements, resulting
in an initial testing cost of $1,350 per
manufacturer per basic model assuming
that the manufacturers only had to
purchase power supplies and electrical
measurement devices that meet the
proposed requirements. In addition,
DOE notes that these are not annual
costs because DOE does not require
manufacturers to retest a basic model
annually. If a manufacturer modifies a
basic model in a way that makes it more
efficient or less consumptive or
introduces a new basic model, new
testing is required to determine the
representative performance of the new
or modified model. DOE estimates that
manufacturers, on average, introduce
new or significantly modified DPPP
models approximately once every 5
years. Therefore, after the initial testing
to newly certify all existing DPPP
models, DOE estimates manufacturers
would incur ongoing testing costs
(primarily labor because the equipment
because the manufacturer would have
the equipment) of approximately $350
to $500 (depending on the number of
speeds tested) per new basic model
introduced or significantly modified.90
DOE requests comment on its
assertion that manufacturers typically
introduce or significantly modify basic
models once every 5 years.
As discussed in section IV.B.2, DOE
analyzed the industry for DPPP
90 DOE assumes that the new equipment for
testing is disaggregated across the initial estimated
15 basic models. Therefore, any new tests would be
related to the labor required to complete the test.
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manufacturing to determine all
manufacturers of dedicated-purpose
pool pumps covered in this TP NOPR.
Analysis of the industry determined that
45 percent of all DPPP manufacturers
could be classified as small businesses
according to SBA classification
guidelines. Although 45 percent of the
market could be considered a significant
portion of the overall industry, DOE
estimates that the proposed testing
would only incur $1,350 in initial
testing costs and $350 on an ongoing
basis to certify new or modified models.
These estimates are based on the
assumption that many DPPP
manufacturers, including small
manufacturers, are already participating
in compulsory or voluntary programs
that require similar testing and,
therefore, the burden associated with
testing and rating dedicated-purpose
pool pumps within the scope of the
proposed test procedure would be
similar to the testing currently
conducted by manufacturers subject to
this rulemaking.
However, DOE reiterates that the
proposed test procedure and sampling
requirements would not result in a
significant impact on a substantial
number of small entities, as it would
not, in and of itself, require the use of
the proposed test procedure. That is,
any burden associated with testing
dedicated-purpose pool pumps in
accordance with the requirements of
this test procedure would not be
required until the promulgation of any
ECS final rule for dedicated-purpose
pool pumps, as discussed in section II.
DOE would analyze the effect of the
combined burden associated with both
the test procedure and ECS rulemakings
in the manufacturer impact analysis
performed as part of any ECS
rulemaking establishing standards for
this equipment.
Based on the criteria outlined earlier,
DOE certifies that the proposed test
procedure would not have a ‘‘significant
economic impact on a substantial
number of small entities,’’ and the
preparation of a regulatory flexibility
analysis is not warranted. DOE will
transmit the certification and supporting
statement of factual basis to the Chief
Counsel for Advocacy of the SBA for
review under 5 U.S.C. 605(b).
DOE requests comment on the testing
currently conducted by DPPP
manufacturers, including the magnitude
of incremental changes necessary to
transform current test facilities to
conduct the DOE test procedure as
proposed in this NOPR.
DOE requests comment on the
tentative conclusion that the proposed
test procedure will not have a
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collection of information displays a
currently valid OMB control number.
C. Review Under the Paperwork
Reduction Act of 1995
sradovich on DSK3GMQ082PROD with PROPOSALS2
significant economic impact on a
substantial number of small entities.
D. Review Under the National
Environmental Policy Act of 1969
In this proposed rule, DOE proposes
definitions and a test procedure for
dedicated-purpose pool pumps that it
expects will be used to develop and
implement future energy conservation
standards for this equipment. DOE has
determined that this rule falls into a
class of actions that are categorically
excluded from review under the
National Environmental Policy Act of
1969 (42 U.S.C. 4321, et seq.) and DOE’s
implementing regulations at 10 CFR part
1021. Specifically, this proposed rule
considers a test procedure for a pump
that is largely based upon industry test
procedures and methodologies resulting
from a negotiated rulemaking, so it
would not affect the amount, quality or
distribution of energy usage, and,
therefore, would not result in any
environmental impacts. Thus, this
rulemaking is covered by Categorical
Exclusion A5 under 10 CFR part 1021,
subpart D, which applies to any
rulemaking that interprets or amends an
existing rule without changing the
environmental effect of that rule.
Accordingly, neither an environmental
assessment nor an environmental
impact statement is required.
All collections of information from
the public by a Federal agency must
receive prior approval from OMB. DOE
has established regulations for the
certification and recordkeeping
requirements for covered consumer
products and industrial equipment. 10
CFR part 429, subpart B. In an
application to renew the OMB
information collection approval for
DOE’s certification and recordkeeping
requirements filed in January 2015, DOE
included an estimated burden for
manufacturers of pumps in case DOE
ultimately sets energy conservation
standards for this equipment, and OMB
approved the revised information
collection for DOE’s certification and
recordkeeping requirements. 80 FR 5099
(Jan. 30, 2015). In the January 2016
general pumps ECS final rule, DOE
established energy conservation
standards and reporting requirements
for certain categories of pumps and
estimated that public reporting burden
for the certification for pumps, similar
to other covered consumer products and
commercial equipment, would average
30 hours per response, including the
time for reviewing instructions,
searching existing data sources,
gathering and maintaining the data
needed, and completing and reviewing
the collection of information. 81 FR
4368, 4428 (Jan. 26, 2016). As
dedicated-purpose pool pumps are a
specific style of pump and the testing
and certification requirements proposed
in this NOPR are similar to those
established for general pumps in the
January 2016 general pumps TP final
rule, DOE believes that the estimated
reporting burden of 30 hours would also
be applicable for dedicated-purpose
pool pumps. 81 FR 4086 (Jan. 25, 2016).
DOE notes that, although this test
procedure rulemaking discusses
recordkeeping requirements that are
associated with executing and
maintaining the test data for this
equipment (see section III.I.1),
certification requirements would not
need to be performed until the
compliance date of any final rule
establishing energy conservation
standards for pumps.
Notwithstanding any other provision
of the law, no person is required to
respond to, nor shall any person be
subject to a penalty for failure to comply
with, a collection of information subject
to the requirements of the Paperwork
Reduction Act (PRA), unless that
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E. Review Under Executive Order 13132
Executive Order 13132, ‘‘Federalism,’’
64 FR 43255 (August 4, 1999) imposes
certain requirements on agencies
formulating and implementing policies
or regulations that preempt State law or
that have Federalism implications. The
Executive Order requires agencies to
examine the constitutional and statutory
authority supporting any action that
would limit the policymaking discretion
of the States and to carefully assess the
necessity for such actions. The
Executive Order also requires agencies
to have an accountable process to
ensure meaningful and timely input by
State and local officials in the
development of regulatory policies that
have Federalism implications. On
March 14, 2000, DOE published a
statement of policy describing the
intergovernmental consultation process
it will follow in the development of
such regulations. 65 FR 13735. DOE has
examined this proposed rule and has
determined that it would not have a
substantial direct effect on the States, on
the relationship between the national
government and the States, or on the
distribution of power and
responsibilities among the various
levels of government. EPCA governs and
prescribes Federal preemption of State
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regulations as to energy conservation for
the products that are the subject of this
proposed rule. States can petition DOE
for exemption from such preemption to
the extent, and based on criteria, set
forth in EPCA. (42 U.S.C. 6297(d)) No
further action is required by Executive
Order 13132.
F. Review Under Executive Order 12988
Regarding the review of existing
regulations and the promulgation of
new regulations, section 3(a) of
Executive Order 12988, ‘‘Civil Justice
Reform,’’ 61 FR 4729 (Feb. 7, 1996),
imposes on Federal agencies the general
duty to adhere to the following
requirements: (1) Eliminate drafting
errors and ambiguity; (2) write
regulations to minimize litigation; (3)
provide a clear legal standard for
affected conduct rather than a general
standard; and (4) promote simplification
and burden reduction. Section 3(b) of
Executive Order 12988 specifically
requires that Executive agencies make
every reasonable effort to ensure that the
regulation: (1) Clearly specifies the
preemptive effect, if any; (2) clearly
specifies any effect on existing Federal
law or regulation; (3) provides a clear
legal standard for affected conduct
while promoting simplification and
burden reduction; (4) specifies the
retroactive effect, if any; (5) adequately
defines key terms; and (6) addresses
other important issues affecting clarity
and general draftsmanship under any
guidelines issued by the Attorney
General. Section 3(c) of Executive Order
12988 requires Executive agencies to
review regulations in light of applicable
standards in sections 3(a) and 3(b) to
determine whether they are met or it is
unreasonable to meet one or more of
them. DOE has completed the required
review and determined that, to the
extent permitted by law, the proposed
rule meets the relevant standards of
Executive Order 12988.
G. Review Under the Unfunded
Mandates Reform Act of 1995
Title II of the Unfunded Mandates
Reform Act of 1995 (UMRA) requires
each Federal agency to assess the effects
of Federal regulatory actions on State,
local, and Tribal governments and the
private sector. Public Law 104–4, sec.
201 (codified at 2 U.S.C. 1531). For a
proposed regulatory action likely to
result in a rule that may cause the
expenditure by State, local, and Tribal
governments, in the aggregate, or by the
private sector of $100 million or more
in any one year (adjusted annually for
inflation), section 202 of UMRA requires
a Federal agency to publish a written
statement that estimates the resulting
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costs, benefits, and other effects on the
national economy. (2 U.S.C. 1532(a), (b))
The UMRA also requires a Federal
agency to develop an effective process
to permit timely input by elected
officers of State, local, and Tribal
governments on a proposed ‘‘significant
intergovernmental mandate,’’ and
requires an agency plan for giving notice
and opportunity for timely input to
potentially affected small governments
before establishing any requirements
that might significantly or uniquely
affect small governments. On March 18,
1997, DOE published a statement of
policy on its process for
intergovernmental consultation under
UMRA. 62 FR 12820; also available at
https://energy.gov/gc/office-generalcounsel. DOE examined this proposed
rule according to UMRA and its
statement of policy and determined that
the rule contains neither an
intergovernmental mandate, nor a
mandate that may result in the
expenditure of $100 million or more in
any year, so these requirements do not
apply.
H. Review Under the Treasury and
General Government Appropriations
Act, 1999
Section 654 of the Treasury and
General Government Appropriations
Act, 1999 (Pub. L. 105–277) requires
Federal agencies to issue a Family
Policymaking Assessment for any rule
that may affect family well-being. This
rule would not have any impact on the
autonomy or integrity of the family as
an institution. Accordingly, DOE has
concluded that it is not necessary to
prepare a Family Policymaking
Assessment.
sradovich on DSK3GMQ082PROD with PROPOSALS2
I. Review Under Executive Order 12630
DOE has determined, under Executive
Order 12630, ‘‘Governmental Actions
and Interference with Constitutionally
Protected Property Rights’’ 53 FR 8859
(March 18, 1988), that this regulation
would not result in any takings that
might require compensation under the
Fifth Amendment to the U.S.
Constitution.
J. Review Under Treasury and General
Government Appropriations Act, 2001
Section 515 of the Treasury and
General Government Appropriations
Act, 2001 (44 U.S.C. 3516 note) provides
for agencies to review most
disseminations of information to the
public under guidelines established by
each agency pursuant to general
guidelines issued by OMB. OMB’s
guidelines were published at 67 FR
8452 (Feb. 22, 2002), and DOE’s
guidelines were published at 67 FR
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62446 (Oct. 7, 2002). DOE has reviewed
this proposed rule under the OMB and
DOE guidelines and has concluded that
it is consistent with applicable policies
in those guidelines.
K. Review Under Executive Order 13211
Executive Order 13211, ‘‘Actions
Concerning Regulations That
Significantly Affect Energy Supply,
Distribution, or Use,’’ 66 FR 28355 (May
22, 2001), requires Federal agencies to
prepare and submit to OMB, a
Statement of Energy Effects for any
proposed significant energy action. A
‘‘significant energy action’’ is defined as
any action by an agency that
promulgated or is expected to lead to
promulgation of a final rule, and that:
(1) Is a significant regulatory action
under Executive Order 12866, or any
successor order; and (2) is likely to have
a significant adverse effect on the
supply, distribution, or use of energy; or
(3) is designated by the Administrator of
OIRA as a significant energy action. For
any proposed significant energy action,
the agency must give a detailed
statement of any adverse effects on
energy supply, distribution, or use
should the proposal be implemented,
and of reasonable alternatives to the
action and their expected benefits on
energy supply, distribution, and use.
DOE has tentatively concluded that
today’s regulatory action, which would
prescribe the test procedure for
measuring the energy efficiency of
dedicated-purpose pool pumps, is not a
significant regulatory action under
Executive Order 12866 and is not likely
to have a significant adverse effect on
the supply, distribution, or use of
energy, nor has it been designated as a
significant energy action by the
Administrator of OIRA. Therefore, it is
not a significant energy action, and,
accordingly, DOE has not prepared a
Statement of Energy Effects on the
proposed rule.
L. Review Under Section 32 of the
Federal Energy Administration Act of
1974
Under section 301 of the Department
of Energy Organization Act (Pub. L. 95–
91; 42 U.S.C. 7101), DOE must comply
with section 32 of the Federal Energy
Administration Act of 1974, as amended
by the Federal Energy Administration
Authorization Act of 1977. (15 U.S.C.
788; FEAA) Section 32 essentially
provides in relevant part that, where a
proposed rule authorizes or requires use
of commercial standards, the notice of
proposed rulemaking must inform the
public of the use and background of
such standards. In addition, section
32(c) requires DOE to consult with the
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64639
Attorney General and the Chairman of
the Federal Trade Commission (FTC)
concerning the impact of the
commercial or industry standards on
competition.
The proposed rule incorporates
testing methods contained in the
following commercial standards:
(1) UL 1081, (‘‘ANSI/UL 1081–2014’’),
‘‘Standard for Swimming Pool Pumps,
Filters, and Chlorinators,’’ 6th Edition,
January 29, 2008, including revisions
through March 18, 2014.
(2) National Electrical Manufacturers
Association (NEMA) MG–1–2014,
‘‘Motors and Generators,’’ 2014, section
1.19, ‘‘Polyphase Motors’’; section
10..34, ‘‘Basis of Horsepower Rating’’;
section 10.62, ‘‘Horsepower, Speed, and
Voltage Ratings’’; section 12.30, ‘‘Test
Methods’’; section 12.35, ‘‘Locked-Rotor
Current of 3-Phase 60-Hz Small and
Medium Squirrel-Cage Induction Motors
Rated at 230 Volts’’; section 12.37,
‘‘Torque Characteristics of Polyphase
Small Motors’’; 12.38, ‘‘Locked-Rotor
Torque of Single-Speed Polyphase
Squirrel-Cage Medium Motors with
Continuous Ratings’’; section 12.39,
‘‘Breakdown Torque of Single-speed
Polyphase Squirrel-Cage Medium
Motors with Continuous Ratings’’; and
section 12.40, ‘‘Pull-Up Torque of
Single-Speed Polyphase Squirrel-Cage
Medium Motors with Continuous
Ratings.’’
(3) NSF International Standard (NSF)/
American National Standards Institute
(ANSI) 50–2015, (‘‘NSF/ANSI 50–
2015’’), ‘‘Equipment for Swimming
Pools, Spas, hot Tubs and Other
Recreational Water Facilities,’’ approved
January 26, 2015, section C.3, ‘‘selfpriming capability,’’ of Annex C, ‘‘Test
methods for the evaluation of
centrifugal pumps.’’
In addition, the proposed rule
expands the incorporation by reference
of Hydraulic Institute (HI) 40.6–2014,
(‘‘HI 40.6–2014’’) ‘‘Methods for
Rotodynamic Pump Efficiency Testing,’’
(except for section 40.6.4.1, ‘‘Vertically
suspended pumps‘‘; section 40.6.4.2,
‘‘Submersible pumps’’; section 40.6.5.3,
‘‘Test report’’; section 40.6.5.5.2, ‘‘Speed
of rotation during testing’’; section
40.6.6.1, ‘‘Translation of test results to
rated speed of rotation’’; Appendix A,
section A.7, ‘‘Testing at temperatures
exceeding 30 °C (86 °F)’’; and Appendix
B, ‘‘Reporting of test results
(normative)’’;) copyright 2014. HI 40.6–
2014 is already IBR approved for
§ 431.464, and appendix A to subpart Y
of part 431. 10 CFR 431.463. As such,
DOE proposes only to modify the
existing incorporation by reference to
extend the applicability of certain
sections to the new appendix B to
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subpart Y that would contain the DPPP
test procedure.
Although this proposed test
procedure is not exclusively based on
these industry testing standards, some
components of the DOE test procedure
would adopt definitions, test
parameters, measurement techniques,
and additional calculations from them
without amendment. The Department
has evaluated these standards and is
unable to conclude whether they fully
comply with the requirements of section
32(b) of the FEAA, (i.e., that they were
developed in a manner that fully
provides for public participation,
comment, and review). DOE will
consult with the Attorney General and
the Chairman of the FTC concerning the
impact of these test procedures on
competition, prior to prescribing a final
rule.
sradovich on DSK3GMQ082PROD with PROPOSALS2
M. Congressional Notification
As required by 5 U.S.C. 801, DOE will
report to Congress on the promulgation
of this rule before its effective date. The
report will state that it has been
determined that the rule is not a ‘‘major
rule’’ as defined by 5 U.S.C. 804(2).
N. Materials Incorporated by Reference
In this NOPR, DOE proposes to newly
incorporate by reference two industry
standards related to pump
nomenclature, definitions, and test
specifications, which DOE has
referenced in its proposed definitions
and test procedure.
Specifically, the definitions proposed
in this NOPR, as well as relevant testing
procedures to determine self-priming
capability, incorporate by reference the
following sections of the following
standards:
(1) UL 1081, (‘‘ANSI/UL 1081–2014’’),
‘‘Standard for Swimming Pool Pumps,
Filters, and Chlorinators,’’ 6th Edition,
January 29, 2008, including revisions
through March 18, 2014.
(2) National Electrical Manufacturers
Association (NEMA) MG–1–2014,
‘‘Motors and Generators,’’ 2014, section
1.19, ‘‘Polyphase Motors’’; section
10..34, ‘‘Basis of Horsepower Rating’’;
section 10.62, ‘‘Horsepower, Speed, and
Voltage Ratings’’; section 12.30, ‘‘Test
Methods’’; section 12.35, ‘‘Locked-Rotor
Current of 3-Phase 60-Hz Small and
Medium Squirrel-Cage Induction Motors
Rated at 230 Volts’’; section 12.37,
‘‘Torque Characteristics of Polyphase
Small Motors’’; 12.38, ‘‘Locked-Rotor
Torque of Single-Speed Polyphase
Squirrel-Cage Medium Motors with
Continuous Ratings’’; section 12.39,
‘‘Breakdown Torque of Single-speed
Polyphase Squirrel-Cage Medium
Motors with Continuous Ratings’’;
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section 12.40, ‘‘Pull-Up Torque of
Single-Speed Polyphase Squirrel-Cage
Medium Motors with Continuous
Ratings.’’
(3) NSF International Standard (NSF)/
American National Standards Institute
(ANSI) 50–2015, (‘‘NSF/ANSI 50–
2015’’), ‘‘Equipment for Swimming
Pools, Spas, Hot Tubs and Other
Recreational Water Facilities,’’ approved
January 26, 2015, section C.3, ‘‘selfpriming capability,’’ of Annex C, ‘‘Test
methods for the evaluation of
centrifugal pumps.’’
DOE proposes to incorporate by
reference UL 1081–2014 into 10 CFR
431.462 and NSF/ANSI 50–2015 into 10
CFR 431.462 and appendix B of subpart
Y. UL 1081–2014 describes, among
other things, the safety-related
performance and construction
requirements for rating dedicatedpurpose pool pumps under the UL 1081
standard. Section C.3 of annex C of the
NSF/ANSI 50–2015 standard describes
the test methods and criteria for
establishing the self-priming capability
of dedicated-purpose pool pumps.
In addition, the test procedure
proposed in this NOPR incorporates by
reference the Hydraulic Institute (HI)
40.6–2014, (‘‘HI 40.6–2014’’) ‘‘Methods
for Rotodynamic Pump Efficiency
Testing,’’ (except for section 40.6.4.1,
‘‘Vertically suspended pumps’’; section
40.6.4.2, ‘‘Submersible pumps’’; section
40.6.5.3, ‘‘Test report’’; section
40.6.5.5.2, ‘‘Speed of rotation during
testing’’; section 40.6.6.1, ‘‘Translation
of test results to rated speed of
rotation’’; Appendix A, section A.7,
‘‘Testing at temperatures exceeding 30
°C (86 °F)’’; and Appendix B, ‘‘Reporting
of test results (normative)’’;) to establish
procedures for measuring relevant
pump performance parameters. HI 40.6–
2014, with certain exceptions, is IBR
approved for § 431.464, and appendix A
to subpart Y of part 431. 10 CFR
431.463. DOE proposes to incorporate
by reference HI 40.6–2014, with certain
additional exceptions, into a new
appendix B to subpart Y that would
contain the DPPP test procedure. HI
40.6–2014 is an industry-accepted
standard used to specify methods of
testing for determining the head, flow
rate, pump power input, driver power
input, pump power output, and other
relevant parameters necessary to
determine the WEF of applicable
pumps, as well as other voluntary
metrics, proposed in this NOPR (see
sections III.B.2 and III.F).
Additionally, these standards can be
obtained from the organizations directly
at the following addresses:
Hydraulic Institute, located at 6
Campus Drive, First Floor North,
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Parsippany, NJ, 07054, (973) 267–9700,
or by visiting www.pumps.org.
UL, 333 Pfingsten Road, Northbrook,
IL 60062, (847) 272–8800, or by visiting
https://ul.com.
NEMA, 1300 North 17th Street, Suite
900, Rosslyn, VA 22209, (703) 841–
3200, or by visiting www.nema.org.
NSF International, 789 N. Dixboro
Road, Ann Arbor, MI 48105, (743) 769–
8010, or by visiting www.nsf.org.
V. Public Participation
A. Attendance at Public Meeting
The time, date and location of the
public meeting are listed in the DATES
and ADDRESSES sections at the beginning
of this document. If you plan to attend
the public meeting, please notify the
Appliance and Equipment Standards
staff at (202) 586–6636 or Appliance_
Standards_Public_Meetings@ee.doe.gov.
Please note that foreign nationals
visiting DOE Headquarters are subject to
advance security screening procedures,
which require advance notice prior to
attendance at the public meeting. If a
foreign national wishes to participate in
the public meeting, please inform DOE
of this fact as soon as possible by
contacting Ms. Regina Washington at
(202) 586–1214 or by email:
Regina.Washington@ee.doe.gov so that
the necessary procedures can be
completed.
DOE requires visitors to have laptops
and other devices, such as tablets,
checked upon entry into the building.
Any person wishing to bring these
devices into the Forrestal Building will
be required to obtain a property pass.
Visitors should avoid bringing these
devices, or allow an extra 45 minutes to
check in. Please report to the visitor’s
desk to have devices checked before
proceeding through security.
Due to the REAL ID Act implemented
by the Department of Homeland
Security (DHS), there have been recent
changes regarding identification (ID)
requirements for individuals wishing to
enter Federal buildings from specific
states and U.S. territories. Driver’s
licenses from the following states or
territory will not be accepted for
building entry, and one of the alternate
forms of ID listed below will be
required. DHS has determined that
regular driver’s licenses (and ID cards)
from the following jurisdictions are not
acceptable for entry into DOE facilities:
Alaska, American Samoa, Arizona,
Louisiana, Maine, Massachusetts,
Minnesota, New York, Oklahoma, and
Washington. Acceptable alternate forms
of Photo-ID include: U.S. Passport or
Passport Card; an Enhanced Driver’s
License or Enhanced ID-Card issued by
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the states of Minnesota, New York or
Washington (Enhanced licenses issued
by these states are clearly marked
Enhanced or Enhanced Driver’s
License); a military ID or other Federal
government-issued Photo-ID card.
In addition, you can attend the public
meeting via webinar. Webinar
registration information, participant
instructions, and information about the
capabilities available to webinar
participants will be published on DOE’s
Web site https://www1.eere.energy.gov/
buildings/appliance_standards/
standards.aspx?productid=67.
Participants are responsible for ensuring
their systems are compatible with the
webinar software.
sradovich on DSK3GMQ082PROD with PROPOSALS2
B. Procedure for Submitting Prepared
General Statements for Distribution
Any person who has plans to present
a prepared general statement may
request that copies of his or her
statement be made available at the
public meeting. Such persons may
submit requests, along with an advance
electronic copy of their statement in
PDF (preferred), Microsoft Word or
Excel, WordPerfect, or text (ASCII) file
format, to the appropriate address
shown in the ADDRESSES section at the
beginning of this document. The request
and advance copy of statements must be
received at least 1 week before the
public meeting and may be emailed,
hand-delivered, or sent by mail. DOE
prefers to receive requests and advance
copies via email. Please include a
telephone number to enable DOE staff to
make a follow-up contact, if needed.
C. Conduct of Public Meeting
DOE will designate a DOE official to
preside at the public meeting and may
also use a professional facilitator to aid
discussion. The meeting will not be a
judicial or evidentiary-type public
hearing, but DOE will conduct it in
accordance with section 336 of EPCA
(42 U.S.C. 6306). A court reporter will
be present to record the proceedings and
prepare a transcript. DOE reserves the
right to schedule the order of
presentations and to establish the
procedures governing the conduct of the
public meeting. After the public meeting
and until the end of the comment
period, interested parties may submit
further comments on the proceedings
and any aspect of the rulemaking.
The public meeting will be conducted
in an informal, conference style. DOE
will present summaries of comments
received before the public meeting,
allow time for prepared general
statements by participants, and
encourage all interested parties to share
their views on issues affecting this
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rulemaking. Each participant will be
allowed to make a general statement
(within time limits determined by DOE),
before the discussion of specific topics.
DOE will permit, as time permits, other
participants to comment briefly on any
general statements.
At the end of all prepared statements
on a topic, DOE will permit participants
to clarify their statements briefly and
comment on statements made by others.
Participants should be prepared to
answer questions by DOE and by other
participants concerning these issues.
DOE representatives may also ask
questions of participants concerning
other matters relevant to this
rulemaking. The official conducting the
public meeting will accept additional
comments or questions from those
attending, as time permits. The
presiding official will announce any
further procedural rules or modification
of the above procedures that may be
needed for the proper conduct of the
public meeting.
A transcript of the public meeting will
be included in the docket, which can be
viewed as described in the Docket
section at the beginning of this
document. In addition, any person may
buy a copy of the transcript from the
transcribing reporter.
D. Submission of Comments
DOE will accept comments, data, and
information regarding this proposed
rule before or after the public meeting,
but no later than the date provided in
the DATES section at the beginning of
this proposed rule. Interested parties
may submit comments using any of the
methods described in the ADDRESSES
section at the beginning of this
document.
Submitting comments via
regulations.gov. The regulations.gov
Web page will require you to provide
your name and contact information.
Your contact information will be
viewable to DOE Building Technologies
staff only. Your contact information will
not be publicly viewable except for your
first and last names, organization name
(if any), and submitter representative
name (if any). If your comment is not
processed properly because of technical
difficulties, DOE will use this
information to contact you. If DOE
cannot read your comment due to
technical difficulties and cannot contact
you for clarification, DOE may not be
able to consider your comment.
However, your contact information
will be publicly viewable if you include
it in the comment or in any documents
attached to your comment. Any
information that you do not want to be
publicly viewable should not be
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included in your comment, nor in any
document attached to your comment.
Persons viewing comments will see only
first and last names, organization
names, correspondence containing
comments, and any documents
submitted with the comments.
Do not submit to regulations.gov
information for which disclosure is
restricted by statute, such as trade
secrets and commercial or financial
information (hereinafter referred to as
Confidential Business Information
(CBI)). Comments submitted through
regulations.gov cannot be claimed as
CBI. Comments received through the
Web site will waive any CBI claims for
the information submitted. For
information on submitting CBI, see the
Confidential Business Information
section.
DOE processes submissions made
through regulations.gov before posting.
Normally, comments will be posted
within a few days of being submitted.
However, if large volumes of comments
are being processed simultaneously,
your comment may not be viewable for
up to several weeks. Please keep the
comment tracking number that
regulations.gov provides after you have
successfully uploaded your comment.
Submitting comments via email, hand
delivery, or mail. Comments and
documents submitted via email, hand
delivery, or mail also will be posted to
regulations.gov. If you do not want your
personal contact information to be
publicly viewable, do not include it in
your comment or any accompanying
documents. Instead, provide your
contact information on a cover letter.
Include your first and last names, email
address, telephone number, and
optional mailing address. The cover
letter will not be publicly viewable as
long as it does not include any
comments.
Include contact information each time
you submit comments, data, documents,
and other information to DOE. If you
submit via mail or hand delivery, please
provide all items on a CD, if feasible. It
is not necessary to submit printed
copies. No facsimiles (faxes) will be
accepted.
Comments, data, and other
information submitted to DOE
electronically should be provided in
PDF (preferred), Microsoft Word or
Excel, WordPerfect, or text (ASCII) file
format. Provide documents that are not
secured, written in English and free of
any defects or viruses. Documents
should not contain special characters or
any form of encryption and, if possible,
they should carry the electronic
signature of the author.
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Campaign form letters. Please submit
campaign form letters by the originating
organization in batches of between 50 to
500 form letters per PDF or as one form
letter with a list of supporters’ names
compiled into one or more PDFs. This
reduces comment processing and
posting time.
Confidential Business Information.
According to 10 CFR 1004.11, any
person submitting information that he
or she believes to be confidential and
exempt by law from public disclosure
should submit via email, postal mail, or
hand delivery two well-marked copies:
One copy of the document marked
confidential including all the
information commented to be
confidential, and one copy of the
document marked non-confidential with
the information commented to be
confidential deleted. Submit these
documents via email or on a CD, if
feasible. DOE will make its own
determination about the confidential
status of the information and treat it
according to its determination.
Factors of interest to DOE when
evaluating requests to treat submitted
information as confidential include: (1)
A description of the items; (2) whether
and why such items are customarily
treated as confidential within the
industry; (3) whether the information is
generally known by or available from
other sources; (4) whether the
information has previously been made
available to others without obligation
concerning its confidentiality; (5) an
explanation of the competitive injury to
the submitting person which would
result from public disclosure; (6) when
such information might lose its
confidential character due to the
passage of time; and (7) why disclosure
of the information would be contrary to
the public interest.
It is DOE’s policy that all comments
may be included in the public docket,
without change and as received,
including any personal information
provided in the comments (except
information deemed to be exempt from
public disclosure).
sradovich on DSK3GMQ082PROD with PROPOSALS2
E. Issues on Which DOE Seeks Comment
Although DOE welcomes comments
on any aspect of this proposal, DOE is
particularly interested in receiving
comments and views of interested
parties concerning the following issues:
(1) DOE requests comment on
whether all dedicated-purpose pool
pumps are dry rotor.
(2) DOE requests comment on the
proposed definition for ‘‘dedicatedpurpose pool pump.’’
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(3) DOE requests comment on the
proposed definition of ‘‘pool filter
pump.’’
(4) DOE requests comment on the
proposed definitions of ‘‘basket
strainer,’’ ‘‘removable cartridge filter,’’
and ‘‘sand filter.’’
(5) DOE requests comment on the
proposed amendments to the definition
of self-priming pump.
(6) DOE requests comment on the
proposed definitions for ‘‘self-priming
pool filter pump’’ and ‘‘non-self-priming
pool filter pump.’’
(7) DOE requests comment on the
proposed definition of ‘‘integral
cartridge-filter pool pump’’ and
‘‘integral sand-filter pool pump.’’
(8) DOE requests comment on the
proposed definition of ‘‘waterfall
pump.’’
(9) DOE requests comment on the
proposed definition of ‘‘pressure cleaner
booster pump’’ and whether DOE
should consider making ANSI/UL 1081–
2014 a required label instead of
illustrative in order to distinguish
pressure cleaner booster pumps.
(10) DOE requests comment on the
proposed definitions for ‘‘storable
electric spa pump,’’ ‘‘rigid electric spa
pump,’’ and ‘‘integral.’’
(11) DOE requests comment on the
proposed scope of applicability of the
DPPP test procedure.
(12) DOE requests comments on these
proposed definitions for single-speed,
two-speed, multi-speed, and variablespeed dedicated-purpose pool pump.
(13) DOE also requests comment on
any additional criteria or specificity that
might be required in the definitions to
effectively differentiate the various
speed configurations for different DPPP
varieties.
(14) DOE requests comment on the
proposed definition for freeze protection
controls.
(15) DOE requests comment on the
proposed definition of ‘‘basic model.’’
(16) DOE requests comment on any
characteristics unique to dedicatedpurpose pool pumps that may
necessitate modifications to the
proposed definition of ‘‘basic model.’’
(17) DOE requests comment on its
proposal to adopt WEF as the metric to
characterize the energy use of certain
dedicated-purpose pool pumps and on
the proposed equation for WEF.
(18) DOE requests comment on its
proposal to test self-priming and nonself-priming pool filter pumps at load
points specified along curve C to
determine the WEF for such pumps.
(19) DOE requests comment on its
proposal to test single-speed pool filter
pumps at a single load point
corresponding to the maximum speed
for that pump on curve C.
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(20) DOE requests comment on the
proposed load points for two-speed pool
filter pumps, as well as the minimum
flow rate thresholds of 24.7 gpm for
two-speed pool filter pumps that have a
hydraulic output power less than or
equal to 0.75 hp (small pool filter
pumps) and a low flow rate of 31.1 gpm
for two-speed pool filter pumps that
have a hydraulic output power greater
than 0.75 and less than 2.5 hp (large
pool filter pumps).
(21) DOE requests comment on the
load points for two-speed pool filter
pumps with a low-speed setting that is
higher or lower than one-half of the
maximum speed setting.
(22) DOE requests comment on the
availability and any examples of twospeed pool filter pumps with a lowspeed setting that are not exactly onehalf of the maximum speed setting.
(23) DOE requests comment on the
proposal to specify the high speed and
flow point for multi-speed and variablespeed pool filter pumps based on a flow
rate of 80 percent of the flow rate at
maximum speed on curve C and head at
or above curve C.
(24) DOE requests comment on the
treatment of multi-speed pumps and the
necessity to throttle multi-speed pumps
on the maximum speed performance
curve if appropriate lower discrete
operating speeds are not available to
achieve 80 percent of the flow rate at
maximum speed on curve C while still
maintaining head at or above curve C.
(25) DOE requests comment on the
proposed low flow points for small and
large multi-speed and variable-speed
pool filter pumps.
(26) DOE requests comment on the
treatment of multi-speed pumps and
proposal to test multi-speed pumps at
the lowest available speed that can meet
the specified flow with a head point that
is at or above curve C for low-flow
(Qlow) test point, similar to the highflow (Qhigh) test point.
(27) DOE requests comment on the
proposal to use a weight of 1.0 for
single-speed pool filter pumps and
weights of 0.20 for the high flow point
and 0.80 for the low flow point for twospeed, multi-speed, and variable-speed
pool filter pumps.
(28) DOE requests comment on the
applicability of the two-speed, multispeed, and variable-speed pool filter
pump test methods to only those pool
filter pumps that meet the proposed
definitions of two-speed, multi-speed,
and variable-speed dedicated-purpose
pool pump.
(29) DOE requests comment on
additionally limiting the applicability of
the two-speed test procedure to only
those two-speed self-priming pool filter
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pumps that are greater than or equal to
0.711 rated hydraulic horsepower and
less than 2.5 rated hydraulic
horsepower and are distributed in
commerce either: (1) With a pool pump
control (variable speed drive and user
interface or switch) that changes the
speed in response to pre-programmed
user preferences and allows the user to
select the duration of each speed and/
or the on/off times or (2) without a pool
pump control that has capability but is
unable to operate without the presence
of such a pool pump control.
(30) DOE requests comment on any
additional criteria or requirements that
may be necessary to ensure that the test
procedure for two-speed, multi-speed,
and variable-speed dedicated-purpose
pool pumps is representative of their
likely energy performance in the field.
(31) DOE requests comment on the
proposed load point for waterfall pumps
of 17.0 feet of head at the maximum
speed of the pump and the proposed
weight of 1.0 for the single load point.
(32) DOE requests comment on the
proposed load point for pressure cleaner
booster pumps of 10.0 gpm at the
minimum speed that results in a head
value at or above 60.0 feet and the
proposed weight of 1.0 for the single
load point.
(33) DOE requests comment and
information regarding if this test point
is achievable for all pressure cleaner
booster pumps and, if not, how such
pumps should be tested.
(34) DOE requests comment on the
proposal to incorporate by reference HI
40.6–2014 into the proposed appendix B
to subpart Y, with the exceptions,
modifications, and additions listed in
section III.D.2.
(35) DOE requests comment on its
proposal to not incorporate by reference
sections 40.6.4.1, 40.6.4.2, 40.6.5.3,
40.6.5.5.2, 40.6.6.1, A.7, and Appendix
B of HI 40.6–2014 as part of the DOE
test procedure for dedicated-purpose
pool pumps.
(36) DOE requests comment on the
proposal to clarify the applicability of
sections 40.6.5.5.1, section 40.6.6.2, and
section 40.6.6.3, of HI 40.6–2014.
(37) DOE requests comment on its
proposal to clarify the calculation of
pump hydraulic horsepower to
reference a unit conversion of 3,956
instead of 3,960.
(38) DOE requests comment on the
proposal to specify that at least two
unique data points must be used to
determine stabilization and to allow
damping devices, as described in
section 40.6.3.2.2, but with integration
limited to less than or equal to the data
collection interval.
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(39) DOE requests comment on its
proposal to require that the tested flow
rate at each load point must be within
±2.5 percent of the flow rate at the
specified load point self-priming pool
filter pumps, non-self-priming pool
filter pumps, and pressure cleaner
booster pumps.
(40) DOE requests comment on its
proposal to require that the tested head
point at each load point must be within
±2.5 percent of the head point at the
specified load point for waterfall
pumps.
(41) DOE requests comments on the
proposed voltage, frequency, voltage
unbalance, and total harmonic
distortion requirements that would have
to be satisfied when performing the
DPPP test procedure for dedicatedpurpose pool pumps.
(42) Specifically, DOE requests
comments on whether these tolerances
can be achieved in existing DPPP test
laboratories, or whether specialized
power supplies or power conditioning
equipment would be required.
(43) DOE requests comment on its
proposal to require measurement of the
input power to the dedicated-purpose
pool pump using electrical
measurement equipment capable of
measuring current, voltage, and real
power up to at least the 40th harmonic
of fundamental supply source frequency
and having an accuracy level of ±2.0
percent of full scale when measured at
the fundamental supply source
frequency.
(44) DOE requests comment on the
proposal to require instruments for
measuring distance that are accurate to
and have a resolution of at least ±0.1
inch.
(45) DOE requests comment on the
proposal to use raw measured data to
calculate WEF as well as the proposal to
round WEF to the nearest 0.1 kgal/kWh.
(46) DOE requests comment on the
proposal to use rated hydraulic
horsepower as the primary standardized
metric to describe DPPP ‘‘size’’ with
regard to specifying the test procedure
and energy conservation standards for
dedicated-purpose pool pumps.
(47) DOE requests comment on the
proposal to determine the representative
value of rated hydraulic horsepower as
the mean of the measured rated
hydraulic horsepower values for each
tested unit.
(48) DOE requests comment on the
proposed definitions and testing
methods for ‘‘dedicated-purpose pool
pump nominal motor horsepower,’’
‘‘dedicated-purpose pool pump service
factor,’’ and ‘‘dedicated-purpose pool
pump motor total horsepower.’’
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(49) DOE seeks comment on whether
the proposed test methods are
applicable to all motors distributed in
commerce with applicable dedicatedpurpose pool pumps. If not, DOE
requests additional information
regarding the characteristics of any
motors for which these procedures
would not be applicable and any
suggestions regarding alternative
procedures to determine dedicatedpurpose pool pump nominal motor
horsepower, dedicated-purpose pool
pump service factor, and dedicatedpurpose pool pump motor total
horsepower.
(50) DOE requests comment on the
proposal to incorporate by reference the
test method contained in section C.3 of
NSF/ANSI 50 2015, with the minor
modifications and additions
summarized in Table III.20, to measure
the self-priming capability of pool filter
pumps.
(51) DOE requests comment on the
proposed method for determining the
maximum head of pool filter pumps
when differentiating waterfall pumps
from other pool filter pump varieties.
(52) DOE requests comment on its
proposal to adopt optional provisions
for the measurement of several other
DPPP metrics, including EF, pump
efficiency, overall (wire-to-water)
efficiency, driver power input, and/or
pump power output (hydraulic
horsepower), in addition to the required
representations.
(53) DOE requests comment on its
belief that HI 40.6–2014 contains all the
necessary methods to determine pump
efficiency, overall (wire-to-water)
efficiency, driver power input, and/or
pump power output (hydraulic
horsepower) and further specification is
not necessary.
(54) DOE requests comment on the
proposed optional test procedure to
determine EF on the specific reference
curves A, B, C, and D at any available
operating speed.
(55) DOE requests comment on the
proposed labeling requirements for
dedicated-purpose pool pumps.
(56) DOE requests comment on any
other information that should be
included on the permanent nameplate
or in manufacturer literature to aid
customers of dedicated-purpose pool
pumps in proper selection and
application of DPPP units.
(57) DOE requests comment on the
proposed optional test procedure for
replacement DPPP motors. Specifically,
DOE seeks comment as to any
additional details that should be
addressed in testing a replacement
DPPP motor with any given DPPP bare
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VI. Approval of the Office of the
Secretary
information, Energy conservation,
Imports, Intergovernmental relations,
Small businesses.
10 CFR Part 431
Administrative practice and
procedure, Confidential business
information, Energy conservation,
Imports, Incorporation by reference,
Intergovernmental relations, Small
businesses.
Issued in Washington, DC, on August 25,
2016.
Kathleen B. Hogan,
Deputy Assistant Secretary for Energy
Efficiency, Energy Efficiency and Renewable
Energy.
For the reasons stated in the
preamble, DOE proposes to amend parts
429 and 431 of chapter II, subchapter D
of title 10, Code of Federal Regulations
as set forth below:
PART 429—CERTIFICATION,
COMPLIANCE, AND ENFORCEMENT
FOR CONSUMER PRODUCTS AND
COMMERCIAL AND INDUSTRIAL
EQUIPMENT
1. The authority citation for part 429
continues to read as follows:
■
Authority: 42 U.S.C. 6291–6317; 28 U.S.C.
2461 note.
2. Section 429.59 is amended by:
a. Revising paragraph (a)(1)(ii); and
b. Adding paragraphs (a)(2), (b)(2)(iv)
and (v), and (b)(3)(iv).
The revision and additions read as
follows:
■
■
■
§ 429.59
Pumps.
(a) * * *
(1) * * *
(ii) Any representation of weighted
energy factor or other measure of energy
efficiency of a basic model must be less
than or equal to the lower of:
(A) The mean of the sample, where:
¯
and x is the sample mean; n is the
number of samples; and xi is the
maximum of the ith sample;
Or,
(B) The lower 95 percent confidence
limit (LCL) of the true mean divided by
0.95, where:
The Secretary of Energy has approved
publication of this proposed rule.
List of Subjects
10 CFR Part 429
Administrative practice and
procedure, Confidential business
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¯
and x is the sample mean; s is the
sample standard deviation; n is the
number of samples; and t0.95 is the t
statistic for a 95 percent one-tailed
confidence interval with n–1 degrees of
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freedom (from appendix A of this
subpart).
(2) Other representations—(i) Rated
hydraulic horsepower. The
representative value of rated hydraulic
horsepower of a basic model of
dedicated-purpose pool pump must be
the mean of the rated hydraulic
horsepower for each tested unit.
(ii) Dedicated-purpose pool pump
nominal motor horsepower. The
representative value of dedicatedpurpose pool pump nominal motor
horsepower of a basic model of
dedicated-purpose pool pump must be
determined based on the mean of the
breakdown torque, locked-rotor torque,
pull-up torque, locked-rotor current,
slip, speed and/or voltage (as
applicable) for each tested unit. The
tested sample of dedicated-purpose pool
pump motor units and the tested sample
of dedicated-purpose pool pump units
do not have to be the same units,
provided they are representative of the
same population.
(iii) Dedicated-purpose pool pump
motor total horsepower. The
representative value of dedicatedpurpose pool pump motor total
horsepower of a basic model of
dedicated-purpose pool pump must be
determined based on the representative
values of dedicated-purpose pool pump
service factor and dedicated-purpose
pool pump nominal motor horsepower.
(iv) Dedicated-purpose pool pump
service factor. The representative value
of dedicated-purpose pool pump service
factor of a basic model of dedicatedpurpose pool pump must be determined
based on the representative value of
dedicated-purpose pool pump nominal
motor horsepower.
(v) True power factor. The
representative value of true power factor
of a basic model of dedicated-purpose
pool pump must be determined based
on the mean of the true power factors
for each tested unit of dedicatedpurpose pool pump motor.
(b) * * *
(2) * * *
(iv) For a dedicated-purpose pool
pump subject to the test methods
prescribed in appendix B to subpart Y
of part 431 of this chapter: Weighted
energy factor (WEF) in kilogallons per
kilowatt-hour (kgal/kWh); rated
hydraulic horsepower in horsepower
(hp); the speed configuration for which
the pump is being rated (i.e., singlespeed, two-speed, multi-speed, or
variable-speed); true power factor at all
applicable test procedure load points, as
specified in Table 1 of appendix B to
subpart Y of part 431; dedicatedpurpose pool pump nominal motor
horsepower in horsepower (hp);
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sradovich on DSK3GMQ082PROD with PROPOSALS2
pump to determine applicable WEF
values.
(58) DOE requests comment on the
proposed statistical sampling
procedures and certification
requirements for dedicated-purpose
pool pumps.
(59) DOE requests comment on the
proposed mandatory and optional
reporting requirements for certification
of dedicated-purpose pool pumps.
(60) DOE requests comment on the
proposed enforcement provisions for
dedicated-purpose pool pumps.
Specifically, DOE seeks comment upon
the applicability of a 5 percent tolerance
on rated hydraulic horsepower,
maximum head, vertical lift, and true
priming time for each tested DPPP
model or if a higher or lower percentage
variation would be justified.
(61) DOE requests comment on the
proposed verification procedure for
DPPP freeze protection controls.
(62) DOE requests comment on the
capital cost burden associated with the
proposed test procedure, including the
estimated capabilities of current
manufacturers.
(63) DOE requests comment on the
estimate that the likely capital cost
burden incurred by existing DPPP
manufacturers would be between $0 and
$15,000.
(64) DOE requests comment on the
estimated time to complete a test of a
single DPPP unit under the proposed
test procedure.
(65) DOE requests comment regarding
the size of DPPP manufacturing entities
and the number of manufacturing
businesses represented by this market.
(66) DOE requests comment on its
assertion that manufacturers typically
introduce or significantly modify basic
models once every 5 years.
(67) DOE requests comment on the
testing currently conducted by DPPP
manufacturers, including the magnitude
of incremental changes necessary to
transform current test facilities to
conduct the DOE test procedure as
proposed in this NOPR.
(68) DOE requests comment on the
tentative conclusion that the proposed
test procedure will not have a
significant economic impact on a
substantial number of small entities.
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dedicated-purpose pool pump motor
total horsepower in horsepower (hp);
dedicated-purpose pool pump service
factor (dimensionless); for self-priming
pool filter pumps, non-self-priming pool
filter pumps, and waterfall pumps: the
maximum head (in feet), and a
statement regarding if freeze protection
is shipped enabled or disabled; for
dedicated-purpose pool pumps
distributed in commerce with freeze
protection controls enabled: The default
dry-bulb air temperature setting (in °F),
default run time setting (in minutes),
and default motor speed (in rpm); and,
for self-priming and non-self-priming
pool filter pumps: The vertical lift (in
feet) and true priming time (in minutes)
for the DPPP model and a statement
regarding whether the pump is certified
with NSF/ANSI 50–2015.
(v) For integral cartridge-filter and
sand-filter pool pumps, the maximum
run-time (in hours) of the pool pump
control with which the integral
cartridge-filter or sand-filter pump is
distributed in commerce.
(3) * * *
(iv) For a dedicated-purpose pool
pump subject to the test methods
prescribed in appendix B to subpart Y
of part 431 of this chapter: calculated
driver power input and flow rate at each
load point i (Pi and Qi), in horsepower
(hp) and gallons per minute (gpm),
respectively; and/or energy factor (EFX,s)
at any desired speed s on any of the
optional system curves specified in
Table 4 of this appendix A, along with
the tested speed s in rpm and the system
curve letter (i.e., A, B, C, or D)
associated with each EF value.
*
*
*
*
*
■ 3. Section 429.110 is amended by
revising paragraphs (e)(1) and (5) to read
as follows:
§ 429.110
Enforcement testing.
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*
*
*
*
*
(e) * * *
(1) For products with applicable
energy conservation standard(s) in
§ 430.32 of this chapter, and commercial
prerinse spray valves, illuminated exit
signs, traffic signal modules and
pedestrian modules, commercial clothes
washers, dedicated-purpose pool
pumps, and metal halide lamp ballasts,
DOE will use a sample size of not more
than 21 units and follow the sampling
plans in appendix A of this subpart
(Sampling for Enforcement Testing of
Covered Consumer Products and Certain
High-Volume Commercial Equipment).
*
*
*
*
*
(5) For pumps subject to the standards
specified in § 431.465(a) of this chapter,
DOE will use an initial sample size of
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not more than four units and will
determine compliance based on the
arithmetic mean of the sample.
*
*
*
*
*
■ 4. Section 429.134 is amended by
revising paragraph (i) to read as follows:
§ 429.134 Product-specific enforcement
provisions.
*
*
*
*
*
(i) Pumps—(1) General purpose
pumps. (i) The volume rate of flow (flow
rate) at BEP and nominal speed of
rotation of each tested unit of the basic
model will be measured pursuant to the
test requirements of § 431.464 of this
chapter, where the value of volume rate
of flow (flow rate) at BEP and nominal
speed of rotation certified by the
manufacturer will be treated as the
expected BEP flow rate. The results of
the measurement(s) will be compared to
the value of volume rate of flow (flow
rate) at BEP and nominal speed of
rotation certified by the manufacturer.
The certified volume rate of flow (flow
rate) at BEP and nominal speed of
rotation will be considered valid only if
the measurement(s) (either the
measured volume rate of flow (flow rate)
at BEP and nominal speed of rotation for
a single unit sample or the average of
the measured flow rates for a multiple
unit sample) is within five percent of
the certified volume rate of flow (flow
rate) at BEP and nominal speed of
rotation.
(A) If the representative value of
volume rate of flow (flow rate) at BEP
and nominal speed of rotation is found
to be valid, the measured volume rate of
flow (flow rate) at BEP and nominal
speed of rotation will be used in
subsequent calculations of constant load
pump energy rating (PERCL) and
constant load pump energy index
(PEICL) or variable load pump energy
rating (PERVL) and variable load pump
energy index (PEIVL) for that basic
model.
(B) If the representative value of
volume rate of flow (flow rate) at BEP
and nominal speed of rotation is found
to be invalid, the mean of all the
measured volume rate of flow (flow rate)
at BEP and nominal speed of rotation
values determined from the tested
unit(s) will serve as the new expected
BEP flow rate and the unit(s) will be
retested until such time as the measured
rate of flow (flow rate) at BEP and
nominal speed of rotation is within 5
percent of the expected BEP flow rate.
(ii) DOE will test each pump unit
according to the test method specified
by the manufacturer in the certification
report submitted pursuant to
§ 429.59(b).
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(2) Dedicated-purpose pool pumps. (i)
The rated hydraulic horsepower of each
tested unit of the basic model of
dedicated-purpose pool pump will be
measured pursuant to the test
requirements of § 431.464(b) of this
chapter and the result of the
measurement(s) will be compared to the
value of rated hydraulic horsepower
certified by the manufacturer. The
certified rated hydraulic horsepower
will be considered valid only if the
measurement(s) (either the measured
rated hydraulic horsepower for a single
unit sample or the average of the
measured rated hydraulic horsepower
values for a multiple unit sample) is
within 5 percent of the certified rated
hydraulic horsepower.
(A) If the representative value of rated
hydraulic horsepower is found to be
valid, the value of rated hydraulic
horsepower certified by the
manufacturer will be used to determine
the standard level for that basic model.
(B) If the representative value of rated
hydraulic horsepower is found to be
invalid, the mean of all the measured
rated hydraulic horsepower values
determined from the tested unit(s) will
be used to determine the standard level
for that basic model.
(ii) To verify the self-priming
capability of non-self-priming pool filter
pumps and of self-priming pool filter
pumps that are not certified with NSF/
ANSI 50–2015, the vertical lift and true
priming time of each tested unit of the
basic model of self-priming or non-selfpriming pool filter pump will be
measured pursuant to the test
requirements of § 431.464(b) of this
chapter and the result of the
measurement(s) will be compared to the
values of vertical lift and true priming
time certified by the manufacturer. The
certified values of vertical lift and true
priming time will be considered valid
only if the measurement(s) (either the
measured vertical lift and true priming
time for a single unit sample or the
average of vertical lift and true priming
time values, respectively, for a multiple
unit sample) is within 5 percent of the
certified values of vertical lift and true
priming time.
(A) If the representative values of
vertical lift and true priming time are
found to be valid, the values of vertical
lift and true priming time certified by
the manufacturer will be used to
determine the appropriate equipment
class and standard level for that basic
model.
(B) If the representative values of
vertical lift or true priming time are
found to be invalid, the mean of the
values of vertical lift and true priming
time determined from the tested unit(s)
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will be used to determine the
appropriate equipment class standard
level for that basic model.
(iii) To verify the maximum head of
self-priming pool filter pump, non-selfpriming pool filter pumps, and waterfall
pumps, the maximum head of each
tested unit of the basic model of selfpriming pool filter pump, non-selfpriming pool filter pump, or waterfall
pump will be measured pursuant to the
test requirements of § 431.464(b) of this
chapter and the result of the
measurement(s) will be compared to the
value of maximum head certified by the
manufacturer. The certified value of
maximum head will be considered valid
only if the measurement(s) (either the
measured maximum head for a single
unit sample or the average of the
maximum head values for a multiple
unit sample) is within 5 percent of the
certified values of maximum head.
(A) If the representative value of
maximum head is found to be valid, the
value of maximum head certified by the
manufacturer will be used to determine
the appropriate equipment class and
standard level for that basic model.
(B) If the representative value of
maximum head is found to be invalid,
the measured value(s) of maximum head
determined from the tested unit(s) will
be used to determine the appropriate
equipment class standard level for that
basic model.
(iv) To verify that a DPPP model
complies with the applicable freeze
protection control design requirements,
the initiation temperature, run-time, and
speed of rotation of the default control
configuration of each tested unit of the
basic model of dedicated-purpose pool
pump will be evaluated according to the
procedure specified in paragraph
(i)(2)(iv)(A) of this section:
(A) DPPP freeze protection control test
method. (1) Set up and configure the
dedicated-purpose pool pump under
test according to the manufacturer
instructions, including any necessary
initial priming, in a test apparatus as
described in appendix A of HI 40.6–
2014 (Incorporated by reference, see
§ 431.463), except that the ambient
temperature registered by the freeze
protection ambient temperature sensor
will be able to be controlled by, for
example, exposing the freeze protection
temperature sensor to a specific
temperature by submerging the sensor
in a water bath of known temperature,
adjusting the actual ambient air
temperature of the test chamber, or
other means that allows the ambient
temperature registered by the freeze
protection temperature sensor to be
reliably simulated and varied.
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(2) Activate power to the pump with
the flow rate set to zero (i.e., the pump
is energized but not circulating water).
Set the ambient temperature to 42 ± 0.5
°F and allow the temperature to
stabilize, where stability is determined
in accordance with section 40.6.3.2.2 of
HI 40.6–2014 (Incorporated by
reference, see § 431.463). After 5
minutes, decrease the temperature
measured by the freeze protection
temperature control 1 ± 0.5 °F and allow
the temperature to stabilize. Record the
freeze protection ambient temperature
reading, where the ‘‘freeze protection
ambient temperature reading’’ is
representative of the temperature
measured by the freeze protection
ambient temperature sensor, which may
be recorded by a variety of means
depending on how the temperature is
being simulated and controlled, and
DPPP rotating speed, if any, after each
reduction in temperature and
subsequent stabilization. If no flow is
initiated, record zero or no flow.
Continue decreasing the temperature
measured by the freeze protection
temperature control 1 ± 0.5 °F after 5.0
minutes of stable operation at the
previous temperature reading until the
pump freeze protection initiates water
circulation or until the ambient
temperature of 38 ± 0.5 °F has been
evaluated (i.e., the end of the 5 minute
interval of 38 °F), whichever occurs
first.
(3) If and when the DPPP freeze
protection controls initiate water
circulation, increase the ambient
temperature reading registered by the
freeze protection temperature sensor to
a temperature of 42 ± 0.5 °F and
maintain that temperature for at least
30.0 minutes. Do not modify or interfere
with the operation of the DPPP freeze
protection operating cycle. After at least
30.0 minutes, record the freeze
protection ambient temperature and
rotating speed, if any, of the dedicatedpurpose pool pump under test.
(B) If the dedicated-purpose pool
pump initiates water circulation at a
temperature greater than 40.0 °F; if the
dedicated-purpose pool pump was still
circulating water after 30.0 minutes of
operation at 42.0 ± 0.5 °F; or if rotating
speed measured at any point during the
DPPP freeze protection control test in
paragraph (i)(2)(iii)(A) of this section
was greater than one-half of the
maximum rotating speed of the DPPP
model certified by the manufacturer,
that DPPP model is deemed to not
comply with the design requirement for
freeze protection controls.
(C) If none of the conditions specified
in paragraph (i)(2)(iv)(B) of this section
and § 431.134 of this chapter are met,
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including if the DPPP freeze protection
control does not initiate water
circulation at all during the test, the
dedicated-purpose pool pump under
test is deemed compliant with the
design requirement for freeze protection
controls.
*
*
*
*
*
PART 431—ENERGY EFFICIENCY
PROGRAM FOR CERTAIN
COMMERCIAL AND INDUSTRIAL
EQUIPMENT
5. The authority citation for part 431
continues to read as follows:
■
Authority: 42 U.S.C. 6291–6317; 28 U.S.C.
2461 note.
6. Section 431.462 is amended by:
a. Adding, in alphabetical order,
definitions for the terms ‘‘Basket
strainer,’’ ‘‘Dedicated-purpose pool
pump,’’ ‘‘Dedicated-purpose pool pump
motor total horsepower,’’ ‘‘Dedicatedpurpose pool pump nominal motor
horsepower,’’ ‘‘Dedicated-purpose pool
pump service factor,’’ ‘‘Designed and
marketed,’’ ‘‘Freeze protection control,’’
‘‘Integral,’’ ‘‘Integral cartridge-filter pool
pump,’’ ‘‘Integral sand-filter pool
pump,’’ ‘‘Multi-speed dedicatedpurpose pool pump,’’ ‘‘Non-self-priming
pool filter pump,’’ ‘‘Pool filter pump,’’
‘‘Pressure cleaner booster pump,’’
‘‘Removable cartridge filter,’’ ‘‘Rigid
electric spa pump,’’ ‘‘Sand filter,’’ ‘‘Selfpriming pool filter pump,’’ ‘‘Singlespeed dedicated-purpose pool pump,’’
‘‘Storable electric spa pump,’’
‘‘Submersible pump,’’ ‘‘Two-speed
dedicated-purpose pool pump,’’
‘‘Variable-speed dedicated-purpose pool
pump,’’ ‘‘Variable speed drive,’’
‘‘Waterfall pump;’’ and
■ b. Revising the introductory text and
the definitions for ‘‘Basic model’’ and
‘‘Self-priming pump.’’
The additions and revisions read as
follows:
■
■
§ 431.462
Definitions.
The following definitions are
applicable to this subpart, including
appendices A and B. In cases where
there is a conflict, the language of the
definitions adopted in this section takes
precedence over any descriptions or
definitions found in the 2008 version of
ANSI/HI Standard 1.1–1.2,
‘‘Rotodynamic (Centrifugal) Pumps For
Nomenclature And Definitions’’ (ANSI/
HI 1.1–1.2–2008), or the 2008 version of
ANSI/HI Standard 2.1–2.2,
‘‘Rotodynamic (Vertical) Pumps For
Nomenclature And Definitions’’ (ANSI/
HI 2.1–2.2–2008). In cases where
definitions reference design intent, DOE
will consider marketing materials, labels
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and certifications, and equipment
design to determine design intent.
*
*
*
*
*
Basic model means all units of a given
class of pump manufactured by one
manufacturer, having the same primary
energy source, and having essentially
identical electrical, physical, and
functional (or hydraulic) characteristics
that affect energy consumption, energy
efficiency, water consumption, or water
efficiency; and, in addition, for pumps
that are subject to the standards
specified in § 431.465(b), the following
provisions also apply:
(1) All variations in numbers of stages
of bare RSV and ST pumps must be
considered a single basic model;
(2) Pump models for which the bare
pump differs in impeller diameter, or
impeller trim, may be considered a
single basic model; and
(3) Pump models for which the bare
pump differs in number of stages or
impeller diameter and which are sold
with motors (or motors and controls) of
varying horsepower may only be
considered a single basic model if:
(i) For ESCC, ESFM, IL, and RSV
pumps, each motor offered in the basic
model has a nominal full load motor
efficiency rated at the Federal minimum
(see the current table for NEMA Design
B motors at § 431.25) or the same
number of bands above the Federal
minimum for each respective motor
horsepower (see Table 3 of appendix A
to subpart Y of this part); or
(ii) For ST pumps, each motor offered
in the basic model has a full load motor
efficiency at the default nominal full
load submersible motor efficiency
shown in Table 2 of appendix A to
subpart Y of this part or the same
number of bands above the default
nominal full load submersible motor
efficiency for each respective motor
horsepower (see Table 3 of appendix A
to subpart Y of this part).
Basket strainer means a perforated or
otherwise porous receptacle, mounted
within a housing on the suction side of
a pump, that prevents solid debris from
entering a pump. The basket strainer
receptacle is capable of passing
spherical solids of 1 mm in diameter,
and can be removed by hand or using
only simple tools (e.g., screwdriver,
pliers, open-ended wrench).
*
*
*
*
*
Dedicated-purpose pool pump
comprises self-priming pool filter
pumps, non-self-priming pool filter
pumps, waterfall pumps, pressure
cleaner booster pumps, integral sandfilter pool pumps, integral-cartridge
filter pool pumps, storable electric spa
pumps, and rigid electric spa pumps.
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Dedicated-purpose pool pump motor
total horsepower means the product of
the rated horsepower and the service
factor of a motor used on a dedicatedpurpose pool pump (also known as
service factor horsepower) based on the
maximum continuous duty motor power
output rating allowable for nameplate
ambient rating and motor insulation
class.
Dedicated-purpose pool pump
nominal motor horsepower means the
nominal motor horsepower as
determined in accordance with the
applicable procedures in NEMA–MG–1
2014 (incorporated by reference, see
§ 431.463).
Dedicated-purpose pool pump service
factor means a multiplier applied to the
rated horsepower of a pump motor to
indicate the percent above nameplate
horsepower at which the motor can
operate continuously without exceeding
its allowable insulation class
temperature limit.
Designed and marketed means that
the equipment is specifically designed
to fulfill the indicated application and,
when distributed in commerce, is
designated and marketed for that
application, with the designation on the
packaging and all publicly available
documents (e.g., product literature,
catalogs, and packaging labels).
*
*
*
*
*
Freeze protection control means a
pool pump control that, at a certain
ambient temperature, turns on the
dedicated-purpose pool pump to
circulate water for a period of time to
prevent the pool and water in plumbing
from freezing.
*
*
*
*
*
Integral means a part of the device
that cannot be removed without
compromising the device’s function or
destroying the physical integrity of the
unit.
Integral cartridge-filter pool pump
means a pump that requires a removable
cartridge filter, installed on the suction
side of the pump, for operation; and the
cartridge filter cannot be bypassed.
Integral sand-filter pool pump means
a pump distributed in commerce with a
sand filter that cannot be bypassed.
*
*
*
*
*
Multi-speed dedicated-purpose pool
pump means a dedicated-purpose pool
pump that is capable of operating at
more than two discrete, pre-determined
operating speeds separated by speed
increments greater than 100 rpm, where
the lowest speed is less than or equal to
half of the maximum operating speed
and greater than zero, and must be
distributed in commerce with an onboard pool pump control (i.e., variable
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speed drive and user interface or
programmable switch) that changes the
speed in response to pre-programmed
user preferences and allows the user to
select the duration of each speed and/
or the on/off times.
*
*
*
*
*
Non-self-priming pool filter pump
means a pool filter pump that is not
certified under NSF/ANSI 50–2015 to be
self-priming and is not capable of repriming to a vertical lift of at least 5.0
feet with a true priming time less than
or equal to 10.0 minutes, when tested in
accordance with NSF/ANSI 50–2015,
and is not a waterfall pump.
Pool filter pump means an end
suction pump that:
(1) Either:
(i) Includes an integrated basket
strainer; or
(ii) Does not include an integrated
basket strainer, but requires a basket
strainer for operation, as stated in
manufacturer literature provided with
the pump; and
(2) May be distributed in commerce
connected to, or packaged with, a sand
filter, removable cartridge filter, or other
filtration accessory, so long as the
filtration accessory are connected with
consumer-removable connections that
allow the filtration accessory to be
bypassed.
Pressure cleaner booster pump means
an end suction, dry rotor pump
designed and marketed for pressure-side
pool cleaner applications, and which
may be UL listed under ANSI/UL 1081–
2014, ‘‘Standard for Swimming Pool
Pumps, Filters, and Chlorinators.’’
*
*
*
*
*
Removable cartridge filter means a
filter component with fixed dimensions
that captures and removes suspended
particles from water flowing through the
unit. The removable cartridge filter is
not capable of passing spherical solids
of 1 mm in diameter or greater, and can
be removed from the filter housing by
hand or using only simple tools (e.g.,
screwdrivers, pliers, open-ended
wrench).
Rigid electric spa pump means an end
suction pump that does not contain an
integrated basket strainer or require a
basket strainer for operation as stated in
manufacturer literature provided with
the pump and that meets the following
three criteria:
(1) Is assembled with four through
bolts that hold the motor rear endplate,
rear bearing, rotor, front bearing, front
endplate, and the bare pump together as
an integral unit;
(2) Is constructed with buttress
threads at the inlet and discharge of the
bare pump; and
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(3) Uses a casing or volute and
connections constructed of a nonmetallic material.
*
*
*
*
*
Sand filter means a device designed to
filter water through sand or an alternate
sand-type media.
Self-priming pool filter pump means a
pool filter pump that is certified under
NSF/ANSI 50–2015 to be self-priming or
is capable of re-priming to a vertical lift
of at least 5.0 feet with a true priming
time less than or equal to 10.0 minutes,
when tested in accordance with NSF/
ANSI 50–2015, and is not a waterfall
pump.
Self-priming pump means a pump
that either is a self-priming pool filter
pump or a pump that:
(1) Is designed to lift liquid that
originates below the centerline of the
pump inlet;
(2) Contains at least one internal
recirculation passage; and
(3) Requires a manual filling of the
pump casing prior to initial start-up, but
is able to re-prime after the initial startup without the use of external vacuum
sources, manual filling, or a foot valve.
*
*
*
*
*
Single-speed dedicated-purpose pool
pump means a dedicated-purpose pool
pump that is capable of operating at
only one speed.
Storable electric spa pump means a
pump that is distributed in commerce
with one or more of the following:
(1) An integral heater; and
(2) An integral air pump.
Submersible pump means a pump
that is designed to be operated with the
motor and bare pump fully submerged
in the pumped liquid.
*
*
*
*
*
Two-speed dedicated-purpose pool
pump means a dedicated purpose pool
pump that is capable of operating at
only two different pre-determined
operating speeds, where the low
operating speed is less than or equal to
half of the maximum operating speed
and greater than zero, and must be
distributed in commerce either:
(1) With a pool pump control (i.e.,
variable speed drive and user interface
or switch) that is capable of changing
the speed in response to user
preferences; or
(2) Without a pool pump control that
has the capability to change speed in
response to user preferences, but
without which the pump is unable to
operate without the presence of such a
pool pump control.
Variable-speed dedicated-purpose
pool pump means a dedicated-purpose
pool pump that is capable of operating
at a variety of user-determined speeds,
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where all the speeds are separated by at
most 100 rpm increments over the
operating range and the lowest
operating speed is less than or equal to
one-third of the maximum operating
speed and greater than zero. Such a
pump must include a variable speed
drive and be distributed in commerce
either:
(1) With a user interface that changes
the speed in response to preprogrammed user preferences and
allows the user to select the duration of
each speed and/or the on/off times; or
(2) Without a user interface but be
unable to operate without the presence
of a user interface.
Variable speed drive means
equipment capable of varying the speed
of the motor.
Waterfall pump means a pool filter
pump with maximum head less than or
equal to 30 feet, and a maximum speed
less than or equal to 1,800 rpm.
■ 7. Section 431.463 is amended by:
■ a. Revising paragraph (a);
■ b. Adding paragraph (c)(4);
■ c. Revising paragraph (e); and,
■ d. Adding paragraphs (f) and (g).
The revisions and additions read as
follows:
§ 431.463 Materials incorporated by
reference.
(a) General. DOE incorporates by
reference the following standards into
subpart Y of this part. The material
listed has been approved for
incorporation by reference by the
Director of the Federal Register in
accordance with 5 U.S.C. 552(a) and 1
CFR part 51. Any subsequent
amendment to a standard by the
standard-setting organization will not
affect the DOE test procedures unless
and until amended by DOE. Material is
incorporated as it exists on the date of
the approval, and notification of any
change in the material will be published
in the Federal Register. All approved
material can be obtained from the
sources listed below and is available for
inspection at the U.S. Department of
Energy, Office of Energy Efficiency and
Renewable Energy, Building
Technologies Program, Sixth Floor, 950
L’Enfant Plaza SW., Washington, DC
20024, (202) 586–2945, or go to: https://
www1.eere.energy.gov/buildings/
appliance_standards. It is also available
for inspection at the National Archives
and Records Administration (NARA).
For information on the availability of
this material at NARA, call 202–741–
6030, or go to: www.archives.gov/
federal_register/code_of_federal_
regulations/ibr_locations.html.
*
*
*
*
*
(c) * * *
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(4) HI 40.6–2014, (‘‘HI 40.6–2014’’),
‘‘Methods for Rotodynamic Pump
Efficiency Testing,’’ copyright 2014, IBR
approved for § 429.59, § 429.134 and
appendix B to subpart Y of this part,
except sections 40.6.4.1, ‘‘Vertically
suspended pumps’’; 40.6.4.2,
‘‘Submersible pumps’’; 40.6.5.3, ‘‘Test
report’’; 40.6.5.5.2, ‘‘Speed of rotation
during test’’; 40.6.6.1, ‘‘Translation of
test results to rated speed of rotation’’;
Appendix A, section A.7, ‘‘Testing at
temperatures exceeding 30 °C (86 °F)’’;
and Appendix B, ‘‘Reporting of test
results (normative).’’
*
*
*
*
*
(e) NEMA. National Electrical
Manufacturers Association. 1300 North
17th Street, Suite 900, Rosslyn, VA
22209, (703) 841–3200. www.nema.org.
(1) NEMA MG–1–2014, (‘‘NEMA MG–
1–2014’’), ‘‘Motors and Generators,’’
2014, IBR approved for § 431.462 and
appendix B of this part, as follows:
(i) Section 1.19, ‘‘Polyphase Motors’’;
(ii) Section 10.34, ‘‘Basis of
Horsepower Rating’’;
(iii) Section 10.62, ‘‘Horsepower,
Speed, and Voltage Ratings’’;
(iv) Section 12.30, ‘‘Test Methods’’;
(v) Section 12.35, ‘‘Locked-Rotor
Current of 3-Phase 60-Hz Small and
Medium Squirrel-Cage Induction Motors
Rated at 230 Volts’’;
(vi) Section 12.37, ‘‘Torque
Characteristics of Polyphase Small
Motors’’;
(vii) Section 12.38, ‘‘Locked-Rotor
Torque of Single-Speed Polyphase
Squirrel-Cage Medium Motors with
Continuous Ratings’’;
(viii) Section 12.39, ‘‘Breakdown
Torque of Single-speed Polyphase
Squirrel-Cage Medium Motors with
Continuous Ratings’’;
(ix) Section 12.40, ‘‘Pull-Up Torque of
Single-Speed Polyphase Squirrel-Cage
Medium Motors with Continuous
Ratings.’’
(2) [Reserved]
(f) NSF. NSF International. 789 N.
Dixboro Road, Ann Arbor, MI 48105,
(743) 769–8010. www.nsf.org.
(1) NSF/ANSI Standard 50–2015,
(‘‘NSF/ANSI 50–2015’’), ‘‘Equipment for
Swimming Pools, Spas, Hot Tubs and
Other Recreational Water Facilities,’’
ANSI approved January 26, 2015, Annex
C—‘‘Test methods for the evaluation of
centrifugal pumps,’’ Section C.3, ‘‘selfpriming capability.’’ IBR approved for
§ 431.462 and appendix B of this part.
(2) [Reserved]
(g) UL. UL, 333 Pfingsten Road,
Northbrook, IL 60062, (847) 272–8800.
www.ul.com.
(1) UL 448, (‘‘ANSI/UL 448–2013’’),
‘‘Standard for Safety Centrifugal
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Stationary Pumps for Fire-Protection
Service,’’ 10th Edition, June 8, 2007,
including revisions through July 12,
2013, IBR approved for § 431.462.
(2) UL 1081, (‘‘ANSI/UL 1081–2014’’),
‘‘Standard for Swimming Pool Pumps,
Filters, and Chlorinators,’’ 6th Edition,
January 29, 2008, including revisions
through March 18, 2014, IBR approved
for § 431.462.
■ 8. Section 431.464 is revised to read
as follows:
sradovich on DSK3GMQ082PROD with PROPOSALS2
§ 431.464 Test procedure for the
measurement of energy efficiency, energy
consumption, and other performance
factors of pumps.
(a) General pumps—(1) Scope. This
paragraph (a) provides the test
procedures for determining the constant
and variable load pump energy index
for:
(i) The following categories of clean
water pumps:
(A) End suction close-coupled (ESCC);
(B) End suction frame mounted/own
bearings (ESFM);
(C) In-line (IL);
(D) Radially split, multi-stage,
vertical, in-line casing diffuser (RSV);
and
(E) Submersible turbine (ST) pumps.
(ii) With the following characteristics:
(A) Flow rate of 25 gpm or greater at
BEP and full impeller diameter;
(B) Maximum head of 459 feet at BEP
and full impeller diameter and the
number of stages required for testing
(see section 1.2.2 of appendix A of this
subpart);
(C) Design temperature ranges from 14
to 248 °F;
(D) Designed to operate with either:
(1) A 2- or 4-pole induction motor; or
(2) A non-induction motor with a
speed of rotation operating range that
includes speeds of rotation between
2,880 and 4,320 revolutions per minute
(rpm) and/or 1,440 and 2,160 rpm, and
in either case, the driver and impeller
must rotate at the same speed;
(E) For ST pumps, a 6-inch or smaller
bowl diameter; and
(F) For ESCC and ESFM pumps, a
specific speed less than or equal to
5,000 when calculated using U.S.
customary units.
(iii) Except for the following pumps:
(A) Fire pumps;
(B) Self-priming pumps;
(C) Prime-assist pumps;
(D) Magnet driven pumps;
(E) Pumps designed to be used in a
nuclear facility subject to 10 CFR part
50, ‘‘Domestic Licensing of Production
and Utilization Facilities’’; and
(F) Pumps meeting the design and
construction requirements set forth in
Military Specifications: MIL–P–17639F,
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‘‘Pumps, Centrifugal, Miscellaneous
Service, Naval Shipboard Use’’ (as
amended); MIL–P–17881D, ‘‘Pumps,
Centrifugal, Boiler Feed, (Multi-Stage)’’
(as amended); MIL–P–17840C, ‘‘Pumps,
Centrifugal, Close-Coupled, Navy
Standard (For Surface Ship
Application)’’ (as amended); MIL–P–
18682D, ‘‘Pump, Centrifugal, Main
Condenser Circulating, Naval
Shipboard’’ (as amended); and MIL–P–
18472G, ‘‘Pumps, Centrifugal,
Condensate, Feed Booster, Waste Heat
Boiler, And Distilling Plant’’ (as
amended). Military specifications and
standards are available for review at
https://everyspec.com/MIL-SPECS.
(2) Testing and calculations.
Determine the applicable constant load
pump energy index (PEICL) or variable
load pump energy index (PEIVL) using
the test procedure set forth in appendix
A of this subpart.
(b) Dedicated-purpose pool pumps—
(1) Scope. This paragraph (b) provides
the test procedures for determining the
weighted energy factor, rated hydraulic
horsepower, dedicated-purpose pool
pump nominal motor horsepower,
dedicated-purpose pool pump motor
total horsepower, dedicated-purpose
pool pump service factor, and other
pump performance parameters for:
(i) The following varieties of
dedicated-purpose pool pumps:
(A) Self-priming pool filter pumps;
(B) Non-self-priming pool filter
pumps;
(C) Waterfall pumps; and
(D) Pressure cleaner booster pumps;
(ii) Served by single-phase or
polyphase input power;
(iii) Except for:
(A) Submersible pumps; and
(B) Self-priming and non-self-priming
pool filter pumps with hydraulic output
power greater than or equal to 2.5
horsepower.
(2) Testing and calculations.
Determine the weighted energy factor
(WEF) using the test procedure set forth
in appendix B of this subpart.
■ 9. Section 431.466 is revised to read
as follows:
§ 431.466
Pumps labeling requirements.
(a) General pumps. For the pumps
described in paragraph (a) of § 431.464,
the following requirements apply to
units manufactured on the same date
that compliance is required with any
applicable standards prescribed in
§ 431.465.
(1) Pump nameplate—(i) Required
information. The permanent nameplate
must be marked clearly with the
following information:
(A) For bare pumps and pumps sold
with electric motors but not continuous
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64649
or non-continuous controls, the rated
pump energy index—constant load
(PEICL), and for pumps sold with motors
and continuous or non-continuous
controls, the rated pump energy index—
variable load (PEIVL);
(B) The bare pump model number;
and
(C) If transferred directly to an enduser, the unit’s impeller diameter, as
distributed in commerce. Otherwise, a
space must be provided for the impeller
diameter to be filled in.
(ii) Display of required information.
All orientation, spacing, type sizes,
typefaces, and line widths to display
this required information must be the
same as or similar to the display of the
other performance data on the pump’s
permanent nameplate. The PEICL or
PEIVL, as appropriate to a given pump
model, must be identified in the form
‘‘PEICL ll’’ or ‘‘PEIVL ll.’’ The
model number must be in one of the
following forms: ‘‘Model ll’’ or
‘‘Model number ll’’ or ‘‘Model No. l
l.’’ The unit’s impeller diameter must
be in the form ‘‘Imp. Dia. ll; (in.).’’
(2) Disclosure of efficiency
information in marketing materials. (i)
The same information that must appear
on a pump’s permanent nameplate
pursuant to paragraph (a)(1)(i) of this
section, must also be prominently
displayed:
(A) On each page of a catalog that lists
the pump; and
(B) In other materials used to market
the pump.
(ii) [Reserved]
(b) Dedicated-purpose pool pumps.
For the pumps described in paragraph
(b) of § 431.464, the following
requirements apply on the same date
that compliance is required with any
applicable standards prescribed in
§ 431.465.
(1) Pump nameplate—(i) Required
information. The permanent nameplate
of a dedicated-purpose pool pump
described in paragraph (b) of § 431.464
must be marked clearly with the
following information:
(A) The weighted energy factor (WEF);
(B) The rated hydraulic horsepower;
(C) The dedicated-purpose pool pump
nominal motor horsepower;
(D) The dedicated-purpose pool pump
service factor; and
(E) The dedicated-purpose pool pump
motor total horsepower.
(ii) Display of required information.
All orientation, spacing, type sizes,
typefaces, and line widths to display
this required information must be the
same as or similar to the display of the
other performance data on the pump’s
permanent nameplate. In all instances,
horsepower may be abbreviated as ‘‘hp.’’
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(A) The WEF, as appropriate to a
given pump model, must be identified
in the form ‘‘WEF ll.’’
(B) The rated hydraulic horsepower
must be identified in the form ‘‘rated
hydraulic horsepower ll.’’
(C) The dedicated-purpose pool pump
nominal motor horsepower must be
identified in one of the following forms:
‘‘dedicated-purpose pool pump nominal
motor horsepower ll,’’ ‘‘DPPP
nominal motor horsepower ll,’’ or
‘‘nominal motor horsepower ll.’’
(D) The dedicated-purpose pool pump
service factor must be identified in one
of the following forms: ‘‘DPPP service
factor ll,’’ ‘‘service factor ll,’’ or
‘‘SF ll.’’
(E) The dedicated-purpose pool pump
motor total horsepower must be
identified in one of the following forms:
‘‘dedicated-purpose pool pump motor
total horsepower ll,’’ ‘‘DPPP motor
total horsepower ll,’’ or ‘‘motor total
horsepower ll.’’
(2) [Reserved]
Appendix A to Subpart Y of Part 431
[Amended]
10. In the introductory note to
appendix A of subpart Y of part 431,
remove the reference ‘‘10 CFR 431.464’’
add in its place ‘‘10 CFR 431.464(a)’’.
■ 11. Add appendix B to subpart Y of
part 431 to read as follows:
■
Appendix B to Subpart Y of Part 431—
Uniform Test Method for the
Measurement of Energy Consumption of
Dedicated-Purpose Pool Pumps
Note: Starting on [DATE 180 DAYS AFTER
DATE OF PUBLICATION OF THE FINAL
RULE IN THE Federal Register], any
representations made with respect to the
energy use or efficiency of dedicated-purpose
pool pumps subject to testing pursuant to 10
CFR 431.464(b) must be made in accordance
with the results of testing pursuant to this
appendix.
I. Test Procedure for Dedicated-Purpose Pool
Pumps
sradovich on DSK3GMQ082PROD with PROPOSALS2
A. General
A.1 Test Method. To determine the
weighted energy factor (WEF) for dedicatedpurpose pool pumps, perform ‘‘wire-towater’’ testing in accordance with HI 40.6–
2014, except section 40.6.4.1, ‘‘Vertically
suspended pumps’’; section 40.6.4.2,
‘‘Submersible pumps’’; section 40.6.5.3,
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‘‘Test report’’; section 40.6.5.5.2, ‘‘Speed of
rotation during testing’’; section 40.6.6.1,
‘‘Translation of test results to rated speed of
rotation’’; section 40.6.6.2, ‘‘Pump
efficiency’’; section 40.6.6.3, ‘‘Performance
curve’’; section A.7, ‘‘Testing at temperatures
exceeding 30 °C (86 °F)’’; and appendix B,
‘‘Reporting of test results’’; (incorporated by
reference, see § 431.463) with the
modifications and additions as noted
throughout the provisions below. Do not use
the test points specified in section 40.6.5.5.1,
‘‘Test procedure’’ of HI 40.6–2014 and
instead use those test points specified in
section D.3 of this appendix for the
applicable dedicated-purpose pool pump
variety and speed configuration. When
determining overall efficiency, best efficiency
point, or other applicable pump energy
performance information, section 40.6.5.5.1,
‘‘Test procedure’’; section 40.6.6.2, ‘‘Pump
efficiency’’; and section 40.6.6.3,
‘‘Performance curve’’ must be used, as
applicable. For the purposes of applying this
appendix, the term ‘‘volume per unit time,’’
as defined in section 40.6.2, ‘‘Terms and
definitions,’’ of HI 40.6–2014 shall be
deemed to be synonymous with the term
‘‘flow rate’’ used throughout that standard
and this appendix.
A.2. Calculations and Rounding. All
terms and quantities refer to values
determined in accordance with the
procedures set forth in this appendix for the
rated pump. Perform all calculations using
raw measured values without rounding.
Round WEF, EF, maximum head, vertical lift,
and true priming time values to the tenths
place (i.e., 0.1). Round all other reported
values to the hundredths place.
B. Measurement Equipment
B.1 For the purposes of measuring flow
rate, speed of rotation, temperature, and
pump power output, the equipment specified
in HI 40.6–2014 Appendix C (incorporated
by reference, see § 431.463) necessary to
measure head, speed of rotation, flow rate,
and temperature must be used and must
comply with the stated accuracy
requirements in HI 40.6–2014 Table
40.6.3.2.3, except as specified in section
B.1.1 and B.1.2 of this appendix. When more
than one instrument is used to measure a
given parameter, the combined accuracy,
calculated as the root sum of squares of
individual instrument accuracies, must meet
the specified accuracy requirements.
B.1.1 Electrical measurement equipment
for determining the driver power input to the
motor or controls must be capable of
measuring true root mean squared (RMS)
current, true RMS voltage, and real power up
to the 40th harmonic of fundamental supply
source frequency, and have a combined
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accuracy of ±2.0 percent of the measured
value at the fundamental supply source
frequency.
B.1.2 Instruments for measuring distance
(e.g., height above the reference plane or
water level) must be accurate to and have a
resolution of at least ±0.1 inch.
C. Test Conditions and Tolerances
C.1 Pump Specifications. Conduct testing
at full impeller diameter in accordance with
the test conditions, stabilization
requirements, and specifications of HI 40.6–
2014 (incorporated by reference, see
§ 431.463) section 40.6.3, ‘‘Pump efficiency
testing’’; section 40.6.4, ‘‘Considerations
when determining the efficiency of a pump’’;
section 40.6.5.4 (including appendix A),
‘‘Test arrangements’’; and section 40.6.5.5,
‘‘Test conditions.’’
C.2 Power Supply Requirements. The
following conditions also apply to the mains
power supplied to the DPPP motor or
controls, if any:
(1) Maintain the voltage within ±5 percent
of the rated value of the motor,
(2) Maintain the frequency within ±1
percent of the rated value of the motor,
(3) Maintain the voltage unbalance of the
power supply within ±3 percent of the rated
values of the motor, and
(4) Maintain total harmonic distortion
below 12 percent throughout the test.
C.3 Tolerances. For self-priming pool
filter pumps, non-self-priming pool filter
pumps, and pressure cleaner booster pumps,
all measured load points must be within ±2.5
percent of the specified flow rate values on
the reference curve. For waterfall pumps, all
measured load points must be within ±2.5
percent of the specified head value (i.e., 17.0
±0.425 ft) at maximum speed.
D. Data Collection and Stabilization
D.1 Damping Devices. Use of damping
devices, as described in section 40.6.3.2.2 of
HI 40.6–2014 (incorporated by reference, see
§ 431.463), are only permitted to integrate up
to the data collection interval used during
testing.
D.2 Stabilization. Record data at any
tested load point only under stabilized
conditions, as defined in HI 40.6–2014
section 40.6.5.5.1 (incorporated by reference,
see § 431.463), where a minimum of two
measurements are used to determine
stabilization.
D.3 Test Points. Measure the flow rate in
gpm, pump total head in ft, the driver power
input in W, and the speed of rotation in rpm
at each load point specified in Table 1 for
each DPPP varieties and speed
configurations:
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Table 1. Load Points (i) and Weights (wi) for Each DPPP Variety and Speed Configuration
SelfPriming
Pool Filter
Pumps
And
Speed
Configuration(s)
Number
of Load
Points
n
Load
Point
i
Single-speed dedicated
purpose pool pumps
and all self-priming
and non-self-priming
pool filter pumps not
meeting the defmition
of two-*, multi-, or
variable-speed
dedicated purpose pool
pump
DPPP
Varieties
I
High
Two-speed dedicatedpurpose pool pumps*
Low
2
Non-SelfPriming
Pool Filter
Pumps
Flow Rate
.Q(GPM)
Head
H(f!)
Qhigh (gpm) =
H= 0.0082
Qmax_speed@C **
Qhigh
QlowCgpm) =Flow
rate associated with
specified head and
speed that is not
below:
• 31.1 gpm if pump
hydraulic hp at max
speed on curve C is
>0.75 or
• 24.7 gpm if pump
hydraulic hp at max
speed on curve C is
X
2
H= 0.0082
Qlow
Speed
rpm
X
2
Maximum speed
Lowest speed capable of
meeting the specified
flow and head values, if
any
~0.75
High
Variable-speed and
multi-speed dedicatedpurpose pool pumps
Low
2
High
Waterfall
Pumps
Single-speed
dedicated-purpose
pool pumps
I
High
Pressure
Cleaner
Booster
Pumps
Any
I
Qhigh (gpm) =
Qmax speed@C
QlowCgpm) =
• If pump hydraulic
hp at max speed on
curve Cis >0.75,
then Qlow = 31.1
gpm
• If pump hydraulic
hp at max speed on
curve Cis ~0.75,
then Qlow = 24.7
gpm
Qhigh(gpm)
= 0.8 X Qmax speed@C
QlowCgpm) =Flow
corresponding to
specified head
High
10.0 gpm
H= 0.0082
Qhigh
H2:0.0082
Qlow
X
2
X
2
H= 0.0082
Qhigh
X
2
Maximum speed
Lowest speed capable of
meeting the specified
flow and head values
80 percent of maximum
speed
17.0 ft
Maximum speed
2:60.0 ft
Lowest speed capable of
meeting the specified
flow and head values
* In order to apply the test points for two-speed self-priming and non-self-priming pool filter pumps, self-priming pool filter
pumps that are greater than or equal to 0.711 rated hydraulic horsepower that are two-speed dedicated-purpose pool pumps must
also be distributed in commerce either: (I) with a pool pump control (variable speed drive and user interface or switch) that
changes the speed in response to pre-progranuned user preferences and allows the user to select the duration of each speed and/or
the on/off times or (2) without a pool pump control that has the capability, but is unable, to operate without the presence of such a
pool pump control. Two-speed self-priming pool filter pumps greater than or equal to 0.711 rated hydraulic horsepower that do
not meet these requirements must be tested using the load point for single-speed self-priming or non-self-priming pool filter
pumps, as appropriate.
** Qmax-speed@C =Flow at max speed on curve C (gpm)
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E. Calculations
E.1 Determination of Weighted Energy
Factor. Determine the WEF as a ratio of the
measured flow and driver power input to the
dedicated-purpose pool pump in accordance
with the following equation:
Where:
WEF = Weighted Energy Factor in kgal/kWh;
wi = weighting factor at each load point i, as
specified in section E.2 of this appendix;
Qi = flow at each load point i measured in
accordance with section D.4, in gal/min;
Pi = driver power input to the motor (or
controls, if present) at each load point i
measured in accordance with section D.4
in watts;
i = load point(s), defined uniquely for each
DPPP variety and speed configuration in
section D.4; and
n = number of load point(s), defined
uniquely for each DPPP variety and
speed configuration.
E.2 Weights. When determining
WEF, apply the weights specified in
Table 2 for the applicable load points,
DPPP varieties, and speed
configurations:
TABLE 2—LOAD POINT WEIGHTS (wi)
Load point(s) i
DPPP varieties
Speed type
Low flow
Self-Priming Pool Filter Pumps and Non-Self-Priming Pool Filter Pumps ......................
Waterfall Pumps ..............................................................................................................
Pressure Cleaner Booster Pump .....................................................................................
Single ........................
Two ............................
Multi/Variable .............
Single ........................
Single ........................
SG = the specific gravity of water at specified
test conditions, which is equivalent to
1.00.
E.3 Determination of Horsepower
and Power Factor Metrics.
E.3.1 Determine the pump power
output at any load point i using the
following equation:
E.3.1.1 Determine the rated
hydraulic horsepower as the pump
power output measured on the reference
curve at maximum rotating speed and
full impeller diameter for the rated
pump.
E.3.2 Determine the dedicatedpurpose pool pump nominal motor
horsepower according to section E.3.2.1
for single- and three-phase AC motors or
section E.3.2.2 for DC motors:
Where:
Pu = the measured pump power output at
load point i of the tested pump (hp),
Q = the measured flow rate at load point i
of the tested pump (gpm),
H = pump total head at load point i of the
tested pump (ft), and
High flow
........................
0.80
0.80
........................
........................
1.0
0.20
0.20
1.0
1.0
E.3.2.1 For single- and three-phase
AC motors, determine the dedicatedpurpose pool pump nominal motor
horsepower as the nominal horsepower
rating associated with the appropriate
values of breakdown torque, lockedrotor torque, pull-up torque, lockedrotor current, and slip, as applicable for
the NEMA motor designation with
which the dedicated-purpose pool
pump is distributed in commerce, as
indicated by the following sections of
NEMA MG–1–2014 (incorporated by
reference, see section § 431.463) shown
in Table 3.
TABLE 3—RELEVANT NEMA MG–1 2014 SECTIONS APPLICABLE TO SMALL AND MEDIUM SINGLE- AND THREE-PHASE AC
MOTORS
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NEMA MG–1–2014 (incorporated by
reference, see section § 431.463).
E.3.3.2 For DC motors, the
dedicated-purpose pool pump service
factor is equal to 1.0.
E.3.4 Determine the dedicatedpurpose pool pump motor total
horsepower as the product of the
dedicated-purpose pool pump nominal
motor horsepower, determined in
accordance with section E.3.2 of this
appendix, and the dedicated-purpose
pool pump service factor, determined in
accordance with section E.3.3 of this
appendix.
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12.39 of NEMA MG–1-2014.
12.37 or 12.38 of NEMA MG–1-2014.
12.40 of NEMA MG–1-2014.
12.35.1 of NEMA MG–1-2014.
1.19.
E.3.5 Determine the true power
factor at each applicable load point
specified in Table 1 of this appendix for
each DPPP variety and speed
configuration as a ratio of driver power
input to the motor (or controls, if
present) (Pi), in watts, over the product
of the voltage in volts and the current
in amps at each load point i, as shown
in the following equation:
Where:
PFi = true power factor at each load point i,
dimensionless;
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E.3.2.2 For DC motors, determine
the nominal motor horsepower
according to the specifications in
section 10.62 of NEMA MG–1–2014
(incorporated by reference, see section
§ 431.463).
E.3.3 Determine the dedicatedpurpose pool pump service factor
according to section E.3.3.1 for singleand three-phase AC motors or section
E.3.3.2 for DC motors:
E.3.3.1 For single- and three-phase
AC motors, determine the dedicatedpurpose pool pump service factor based
on the requirements of section 12.51 of
Section
Section
Section
Section
Section
EP20SE16.021
Section 10.34 of NEMA MG–1-2014 ...............
N/A ...................................................................
N/A ...................................................................
N/A ...................................................................
N/A ...................................................................
Three-phase AC motors
EP20SE16.020
Single-phase AC motors
Breakdown Torque .............................................
Locked-Rotor Torque .........................................
Pull-up Torque ...................................................
Locked-rotor current ...........................................
Slip .....................................................................
sradovich on DSK3GMQ082PROD with PROPOSALS2
Motor characteristic
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Where:
VL = vertical lift of the test apparatus from
the waterline to the centerline of the
pump impeller shaft, in ft;
rtest = density of test fluid, in lb/ft3; and
Patm,test = absolute barometric pressure of test
apparatus location at centerline of pump
impeller shaft, in psia.
F.1.2. The equipment accuracy
requirements specified in section B,
‘‘Measurement Equipment,’’ of this
appendix also apply to this section F, as
applicable.
F.1.2.1 Adjust all measurements of
head (gauge pressure), flow, and water
temperature must be taken at the pump
suction inlet and all head measurements
back to the centerline of the pump
impeller shaft in accordance with
section A.3.1.3.1 of HI 40.6 2014
(incorporated by reference, see
§ 431.463).
F.1.3. All tests must be conducted
with clear water, as defined in HI 40.6–
2014 (incorporated by reference, see
§ 431.463) and the test conditions
specified in section C.3.3 of NSF/ANSI
50–2015 (incorporated by reference, see
§ 431.463) do not apply.
F.1.4. In section C.3.4, ‘‘Self-priming
capability test method,’’ of NSF/ANSI
50–2015 (incorporated by reference, see
§ 431.463), ‘‘the elapsed time to steady
discharge gauge reading or full
discharge flow’’ is determined when the
changes in head and flow, respectively,
VerDate Sep<11>2014
17:49 Sep 19, 2016
Jkt 238001
F.1. Test Method. Determine the
vertical lift and true priming time of
self-priming and non-self-priming pool
filter pumps that are not already
certified as self-priming under NSF/
ANSI 50–2015 by testing such pumps
pursuant to section C.3 of appendix C of
NSF/ANSI 50–2015, ‘‘Equipment for
Swimming Pools, Spas, Hot Tubs and
Other Recreational Water Facilities’’
(incorporated by reference, see
§ 431.463), except for the modifications
and exceptions listed in the following
section F.1.1 through F.1.5 of this
appendix:
F.1.1. Where section C.3.2,
‘‘Apparatus,’’ and section C.3.4, ‘‘Selfpriming capability test method,’’ state
that the ‘‘suction line must be
essentially as shown in annex C, figure
C.1;’’ ‘‘essentially as shown in Annex C,
figure C.1’’ means:
• The centerline of the pump
impeller shaft is situated a vertical
distance equivalent to the specified
vertical lift (VL), calculated in
accordance with section F.1.1.1. of this
section, above the water level of a water
tank of sufficient volume as to maintain
a constant water surface level for the
duration of the test;
• the pump draws water from the
water tank with a riser pipe that extends
below the water level a distance of at
least 3 times the riser pipe diameter (i.e.,
3 pipe diameters);
• the suction inlet of the pump is at
least 5 pipe diameters from any
obstructions, 90° bends, valves, or
fittings; and
• the riser pipe that is of the same
pipe diameter as the pump suction inlet.
F.1.1.1. The vertical lift (VL) must be
normalized to 5.0 feet at an atmospheric
pressure of 14.7 psia and a water
density of 62.4 lb/ft3 in accordance with
the following equation:
are within the tolerance values specified
in table 40.6.3.2.2, ‘‘Permissible
amplitude of fluctuation as a percentage
of mean value of quantity being
measured at any test point,’’ of HI 40.6–
2014 (incorporated by reference, see
§ 431.463). The measured priming time
(MPT) is determined as the point in
time when the stabilized load point is
first achieved, not when stabilization is
determined. In addition, the true
priming time (TPT) is equivalent to the
MPT.
F.1.5. The maximum true priming
time for each test run must not exceed
10.0 minutes. Disregard section C.3.5 of
NSF/ANSI 50–2015 (incorporated by
reference, see § 431.463).
EFX,s = the energy factor on system curve X
at speed s in kgal/kWh;
X = one of four possible system curves (A,
B, C, or D), as defined in section G.2 of
this appendix;
QX,s = flow rate measured on system curve X
at speed s in gpm; and
PX,s = driver power input to the motor (or
controls, if present) on system curve X at
speed s in watts.
G. Optional Testing and Calculations
A
B
C
D
G.1 Energy Factor. When making
representations regarding the EF of
dedicated-purpose pool pumps,
determine EF on one of four system
curves (A, B, C, or D) and at any given
speed (s) according to the following
equation:
Where:
PO 00000
Frm 00075
Fmt 4701
Sfmt 4702
G.2 System Curves. The energy
factor may be determined at any speed
(s) and on any of the four system curves
A, B, C, and/or D specified in Table 4:
TABLE 4—SYSTEMS CURVES FOR
OPTIONAL EF TEST PROCEDURE
System curve
.......................
.......................
.......................
.......................
System curve equation *
H
H
H
H
=
=
=
=
0.0167
0.0500
0.0082
0.0044
×
×
×
×
Q2
Q2
Q2
Q2
* In the above table, Q refers to the flow rate
in gpm and H refers to head in ft.
G.3 Replacement Dedicated-Purpose
Pool Pump Motors. To determine the
WEF for replacement DPPP motors, test
each replacement DPPP motor paired
with each dedicated-purpose pool pump
bare pump for which the replacement
DPPP motor is advertised to be paired,
as stated in the manufacturer’s literature
for that DPPP model, according to the
testing and calculations described in
E:\FR\FM\20SEP2.SGM
20SEP2
EP20SE16.023
E.4. Determination of Maximum
Head. Determine the maximum head for
self-priming pool filter pumps, non-selfpriming pool filter pumps, and waterfall
pumps by measuring the head at
maximum speed and the minimum flow
rate at which the pump is designed to
operate continuously or safely, where
the minimum flow rate is assumed to be
zero unless stated otherwise in the
manufacturer literature.
F. Determination of Self-Priming
Capability
EP20SE16.022
Pi = driver power input to the motor (or
controls, if present) at each load point i
measured in accordance with section D.4
in watts;
Vi = voltage at each load point i measured in
accordance with section D.4, in volts;
Ii = current at each load point i measured in
accordance with section D.4, in amps;
and
i = load point(s), defined uniquely for each
DPPP variety and speed configuration in
section D.4.
64654
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sradovich on DSK3GMQ082PROD with PROPOSALS2
sections A, B, C, D, and E of this
appendix. Alternatively, each
replacement DPPP motor may be tested
with the most consumptive dedicatedpurpose pool pump bare pump for
which it is advertised to be paired, as
VerDate Sep<11>2014
17:49 Sep 19, 2016
Jkt 238001
stated in the manufacturer’s literature
for that DPPP model. If a replacement
DPPP motor is not advertised to be
paired with any specific dedicatedpurpose pool pump bare pumps, test
with the most consumptive dedicated-
PO 00000
Frm 00076
Fmt 4701
Sfmt 9990
purpose pool pump bare pump
available.
[FR Doc. 2016–21310 Filed 9–19–16; 8:45 am]
BILLING CODE 6450–01–P
E:\FR\FM\20SEP2.SGM
20SEP2
Agencies
[Federal Register Volume 81, Number 182 (Tuesday, September 20, 2016)]
[Proposed Rules]
[Pages 64579-64654]
From the Federal Register Online via the Government Publishing Office [www.gpo.gov]
[FR Doc No: 2016-21310]
[[Page 64579]]
Vol. 81
Tuesday,
No. 182
September 20, 2016
Part II
Department of Energy
-----------------------------------------------------------------------
10 CFR Parts 429 and 431
Energy Conservation Program: Test Procedure for Dedicated-Purpose Pool
Pumps; Proposed Rule
Federal Register / Vol. 81 , No. 182 / Tuesday, September 20, 2016 /
Proposed Rules
[[Page 64580]]
-----------------------------------------------------------------------
DEPARTMENT OF ENERGY
10 CFR Parts 429 and 431
[Docket Number EERE-2016-BT-TP-0002]
RIN 1904-AD66
Energy Conservation Program: Test Procedure for Dedicated-Purpose
Pool Pumps
AGENCY: Office of Energy Efficiency and Renewable Energy, Department of
Energy.
ACTION: Notice of proposed rulemaking and announcement of public
meeting.
-----------------------------------------------------------------------
SUMMARY: The U.S. Department of Energy (DOE) proposes to establish new
definitions, a new test procedure for dedicated-purpose pool pumps, new
sampling and rating requirements, and new enforcement provisions for
such equipment. Specifically, DOE proposes a test procedure for
measuring the weighted energy factor (WEF) for certain varieties of
dedicated-purpose pool pumps. The proposed test method incorporates by
reference certain sections of the industry test standard Hydraulic
Institute (HI) 40.6-2014, ``Methods for Rotodynamic Pump Efficiency
Testing.'' The proposed definitions, test procedures, certification
requirements, enforcement testing procedures, and labeling provisions
are based on the recommendations of the dedicated-purpose pool pump
(DPPP) Working Group, which was established under the Appliance
Standards Rulemaking Federal Advisory Committee (ASRAC).
DATES: DOE will hold a public meeting on Monday, September 26, 2016
from 10:00 a.m. to 2:00 p.m., in Washington, DC. The meeting will also
be broadcast as a webinar. See section V, ``Public Participation,'' for
webinar registration information, participant instructions, and
information about the capabilities available to webinar participants.
DOE will accept comments, data, and information regarding this
notice of proposed rulemaking (NOPR) before and after the public
meeting, but no later than November 21, 2016. See section V, ``Public
Participation,'' for details.
ADDRESSES: The public meeting will be held at the U.S. Department of
Energy, Forrestal Building, Room 4A-104, 1000 Independence Avenue SW.,
Washington, DC 20585. To attend, please notify the Appliance and
Equipment Standards staff at (202) 586-6636 or
Appliance_Standards_Public_Meetings@ee.doe.gov.
Any comments submitted must identify the Test Procedure NOPR for
dedicated-purpose pool pumps, and provide docket number EERE-2016-BT-
TP-0002 and/or regulatory information number (RIN) number 1904-AD66.
Comments may be submitted using any of the following methods:
(1) Federal eRulemaking Portal: www.regulations.gov. Follow the
instructions for submitting comments.
(2) Email: DPPP2016TP0002@ee.doe.gov. Include the docket number
and/or RIN in the subject line of the message.
(3) Mail: Appliance and Equipment Standards Program, U.S.
Department of Energy, Building Technologies Office, Mailstop EE-5B,
1000 Independence Avenue SW., Washington, DC 20585-0121. If possible,
please submit all items on a compact disc (CD), in which case it is not
necessary to include printed copies.
(4) Hand Delivery/Courier: Appliance and Equipment Standards
Program, U.S. Department of Energy, Building Technologies Office, 950
L'Enfant Plaza SW., 6th Floor, Washington, DC 20024. Telephone: (202)
586-6636. If possible, please submit all items on a CD, in which case
it is not necessary to include printed copies.
For detailed instructions on submitting comments and additional
information on the rulemaking process, see section V of this document
(``Public Participation'').
Docket: The docket, which includes Federal Register notices, public
meeting attendee lists and transcripts, comments, and other supporting
documents/materials, is available for review at regulations.gov. All
documents in the docket are listed in the regulations.gov index.
However, some documents listed in the index, such as those containing
information that is exempt from public disclosure, may not be publicly
available.
A link to the docket Web page can be found at: https://www1.eere.energy.gov/buildings/appliance_standards/standards.aspx?productid=67. This Web page will contain a link to the
docket for this document on the regulations.gov site. The
regulations.gov Web page will contain simple instructions on how to
access all documents, including public comments, in the docket. See
section V for information on how to submit comments through
regulations.gov.
FOR FURTHER INFORMATION CONTACT: Ms. Ashley Armstrong, U.S. Department
of Energy, Office of Energy Efficiency and Renewable Energy, Building
Technologies Office, EE-5B, 1000 Independence Avenue SW., Washington,
DC 20585-0121. Telephone: (202) 586-6590. Email:
ashley.armstrong@ee.doe.gov.
Johanna Jochum, U.S. Department of Energy, Office of the General
Counsel, GC-33, 1000 Independence Avenue SW., Washington, DC 20585-
0121. Telephone: (202) 287-6307. Email: Johanna.Jochum@ee.doe.gov.
For further information on how to submit a comment, review other
public comments and the docket, or participate in the public meeting,
contact the Appliance and Equipment Standards Program staff at (202)
586-6636 or by email: Appliance_Standards_Public_Meetings@ee.doe.gov.
SUPPLEMENTARY INFORMATION: DOE proposes to update the incorporation by
reference or newly incorporate by reference the following industry
standards into 10 CFR part 431:
(1) Hydraulic Institute (HI) 40.6-2014, (``HI 40.6-2014'')
``Methods for Rotodynamic Pump Efficiency Testing,'' except for section
40.6.4.1, ``Vertically suspended pumps''; section 40.6.4.2,
``Submersible pumps''; section 40.6.5.3, ``Test report''; section
40.6.5.5.2, ``Speed of rotation during testing''; section 40.6.6.1,
``Translation of test results to rated speed of rotation''; Appendix A,
section A.7, ``Testing at temperatures exceeding 30 [deg]C (86
[deg]F)''; and Appendix B, ``Reporting of test results (normative)''
copyright 2014.
Copies of HI 40.6-2014 can be obtained from: the Hydraulic
Institute at 6 Campus Drive, First Floor North, Parsippany, NJ 07054-
4406, (973) 267-9700, or by visiting www.pumps.org.
(2) UL 1081, (``ANSI/UL 1081-2014''), ``Standard for Swimming Pool
Pumps, Filters, and Chlorinators,'' 6th Edition, January 29, 2008,
including revisions through March 18, 2014.
Copies of American National Standards Institute (ANSI)/UL 1081-2014
can be obtained from: UL, 333 Pfingsten Road, Northbrook, IL 60062,
(847) 272-8800, or by visiting https://ul.com.
(3) National Electrical Manufacturers Association (NEMA) MG-1 2014,
``Motors and Generators,'' 2014, section 1.19, ``Polyphase Motors'';
section 10.34, ``Basis of Horsepower Rating''; section 10.62,
``Horsepower, Speed, and Voltage Ratings''; 12.30, ``Test Methods'';
section 12.35, ``Locked-Rotor Current of 3-Phase 60-Hz Small and Medium
Squirrel-Cage Induction Motors Rated at 230 Volts''; section 12.37,
``Torque Characteristics of Polyphase Small Motors''; 12.38, ``Locked-
Rotor Torque of Single-Speed Polyphase Squirrel-Cage Medium Motors with
Continuous Ratings''; section 12.39, ``Breakdown Torque of Single-speed
Polyphase Squirrel-Cage Medium Motors with Continuous Ratings''; and
[[Page 64581]]
section 12.40, ``Pull-Up Torque of Single-Speed Polyphase Squirrel-Cage
Medium Motors with Continuous Ratings.''
Copies of NEMA MG-1-2014 can be obtained from: NEMA, 1300 North
17th Street, Suite 900, Rosslyn, VA 22209, (703) 841-3200, or by
visiting www.nema.org.
(4) NSF International (NSF)/ANSI Standard 50-2015, (``NSF/ANSI 50-
2015''), ``Equipment for Swimming Pools, Spas, hot Tubs and Other
Recreational Water Facilities,'' approved January 26, 2015, section
C.3, ``self-priming capability,'' of Annex C, ``Test methods for the
evaluation of centrifugal pumps.''
Copies of NSF/ANSI 50-2015 can be obtained from: NSF International,
789 N. Dixboro Road, Ann Arbor, MI 48105, (743) 769-8010, or by
visiting www.nsf.org.
Also, this material is available for inspection at U.S. Department
of Energy, Office of Energy Efficiency and Renewable Energy, Building
Technologies Office, Sixth Floor, 950 L'Enfant Plaza, SW., Washington,
DC 20024, (202) 586-6636, or go to www1.eere.energy.gov/buildings/appliance_standards/.
See section IV.N for additional information on these standards.
Table of Contents
I. Authority and Background
A. Authority
B. Background
II. Synopsis of the Notice of Proposed Rulemaking
III. Discussion
A. Definitions
1. Existing Pump Definitions
2. Definition of Dedicated-Purpose Pool Pump
3. Pool Filter Pumps
a. Definition of a Basket Strainer and Filtration Accessories
b. Self-Priming and Non-Self-Priming Pool Filter Pumps
c. Integral Cartridge-Filter and Integral Sand-Filter Pool Pumps
4. Other Varieties of Dedicated-Purpose Pool Pumps
a. Waterfall Pumps
b. Pressure Cleaner Booster Pumps
5. Storable and Rigid Electric Spa Pumps
6. Applicability of Test Procedure Based on Pump Configuration
7. Definitions Related to Dedicated-Purpose Pool Pump Speed
Configurations and Controls
8. Basic Model
B. Rating Metric
1. Review of Current DPPP Regulatory and Voluntary Programs
2. Proposed Metric: Weighted Energy Factor
C. Test Methods for Different DPPP Categories and Configurations
1. Self-Priming and Non-Self-Priming Pool Filter Pumps
a. Single-speed Pool Filter Pumps
b. Two-Speed Pool Filter Pumps
c. Variable-Speed and Multi-Speed Pool Filter Pumps
d. Weighting Factor for Various Load Points
e. Applicability of Two-Speed, Multi-Speed, and Variable-Speed
Pool Filter Pump Test Methods
2. Waterfall Pumps
3. Pressure Cleaner Booster Pumps
4. Summary
D. Determination of Pump Performance
1. Incorporation by Reference of HI 40.6-2014
2. Exceptions, Modifications and Additions to HI 40.6-2014
a. Applicability and Clarification of Certain Sections of HI
40.6-2014
b. Calculation of Hydraulic Horsepower
c. Data Collection and Determination of Stabilization
d. Test Tolerances
e. Power Supply Characteristics
f. Measurement Equipment for Testing
g. Calculation and Rounding Modifications and Additions
E. Additional Test Methods
1. Determination of DPPP Size
2. Determination of Self-Priming Capability
3. Determination of Maximum Head
F. Representations of Energy Use and Energy Efficiency
G. Labeling Requirements
H. Replacement DPPP Motors
I. Certification and Enforcement Provisions for Dedicated-
Purpose Pool Pumps
1. Sampling Plan
2. Certification Requirements
3. Enforcement Provisions
IV. Procedural Issues and Regulatory Review
A. Review Under Executive Order 12866
B. Review Under the Regulatory Flexibility Act
1. Burden of Conducting the Proposed DOE DPPP Test Procedure
a. Estimated Equipment Costs for Testing Dedicated-Purpose Pool
Pumps
b. Labor Associated With Testing Dedicated-Purpose Pool Pumps
c. Estimated Testing Cost per Manufacturer
2. Review of DPPP Manufacturers
3. Summary
C. Review Under the Paperwork Reduction Act of 1995
D. Review Under the National Environmental Policy Act of 1969
E. Review Under Executive Order 13132
F. Review Under Executive Order 12988
G. Review Under the Unfunded Mandates Reform Act of 1995
H. Review Under the Treasury and General Government
Appropriations Act, 1999
I. Review Under Executive Order 12630
J. Review Under Treasury and General Government Appropriations
Act, 2001
K. Review Under Executive Order 13211
L. Review Under Section 32 of the Federal Energy Administration
Act of 1974
M. Congressional Notification
N. Materials Incorporated by Reference
V. Public Participation
A. Attendance at Public Meeting
B. Procedure for Submitting Prepared General Statements for
Distribution
C. Conduct of Public Meeting
D. Submission of Comments
E. Issues on Which DOE Seeks Comment
VI. Approval of the Office of the Secretary
I. Authority and Background
Pumps are included in the list of ``covered equipment'' for which
the U.S. Department of Energy (DOE) is authorized to establish and
amend energy conservation standards (ECSs) and test procedures (TPs).
(42 U.S.C. 6311(1)(A)) Dedicated-purpose pool pumps (DPPP), which are
the subject of this rulemaking, are a subset of pumps and, thus, DOE is
authorized to establish test procedures and energy conservation
standards for them. Recently, DOE published in the Federal Register two
final rules establishing new energy conservation standards and a test
procedure for commercial and industrial pumps. 81 FR 4368 (Jan. 26,
2016) and 81 FR 4086 (January 25, 2016), respectively. However,
dedicated-purpose pool pumps were specifically excluded from those
final rules because, based on recommendations of the industry and DOE's
own analysis, DOE determined that dedicated-purpose pool pumps have a
unique application and equipment characteristics that merit a separate
analysis. As a result, there currently are no Federal energy
conservation standards or a test procedure for dedicated-purpose pool
pumps. The following sections discuss DOE's authority to establish a
test procedure for dedicated-purpose pool pumps and relevant background
information regarding DOE's consideration of establishing Federal
regulations for this equipment.
A. Authority
The Energy Policy and Conservation Act of 1975 (EPCA), Public Law
94-163, as amended by Public Law 95-619, Title IV, Sec. 441(a),
established the Energy Conservation Program for Certain Industrial
Equipment under Title III, Part C (42 U.S.C. 6311-6317, as
codified).1 2 ``Pumps'' are listed as a type of industrial
equipment covered by EPCA, although EPCA does not define the term
``pump.'' (42 U.S.C. 6311(1)(A)) To address this issue, DOE defined
``pump'' in a test procedure final rule (January 2016 general pumps TP
final rule) as equipment designed to move liquids (which may include
entrained gases, free solids, and totally dissolved solids) by physical
or mechanical action
[[Page 64582]]
and includes a bare pump and, if included by the manufacturer at the
time of sale, mechanical equipment, driver, and controls. 81 FR 4086
(Jan. 25, 2016). Dedicated-purpose pool pumps, which are the subject of
this notice of proposed rulemaking (NOPR), meet this definition of a
pump and are covered under the pump equipment type. However, DOE has
not yet established a test procedure or standards applicable to
dedicated-purpose pool pumps (section I.B).
---------------------------------------------------------------------------
\1\ For editorial reasons, upon codification in the U.S. Code,
Part C was re-designated Part A-1.
\2\ All references to EPCA in this document refer to the statute
as amended through the Energy Efficiency Improvement Act of 2015,
Public Law 114-11 (April 30, 2015).
---------------------------------------------------------------------------
Under EPCA, the energy conservation program consists essentially of
four parts: (1) Testing, (2) labeling, (3) Federal energy conservation
standards, and (4) certification and enforcement procedures. The
testing requirements consist of test procedures that manufacturers of
covered equipment must use as the basis for (1) certifying to DOE that
their equipment complies with the applicable energy conservation
standards adopted under EPCA (42 U.S.C. 6295(s) and 6316(a)(1)), and
(2) making representations about the energy consumption of that
equipment. (42 U.S.C. 6314(d)) Similarly, DOE must use these test
procedures to determine whether the equipment complies with any
relevant standards promulgated under EPCA.
EPCA sets forth the criteria and procedures DOE must follow when
prescribing or amending test procedures for covered equipment. EPCA
provides that any test procedures prescribed or amended under this
section shall be reasonably designed to produce test results that
measure energy efficiency, energy use or estimated annual operating
cost of a covered equipment during a representative average use cycle
or period of use, and shall not be unduly burdensome to conduct. (42
U.S.C. 6314(a)(2))
In addition, before prescribing any final test procedures, DOE must
publish proposed test procedures and offer the public an opportunity to
present oral and written comments on them. (42 U.S.C. 6314(b)(1)-(2))
DOE is authorized to prescribe energy conservation standards and
corresponding test procedures for covered equipment such as dedicated-
purpose pool pumps. Although DOE is currently evaluating whether to
establish energy conservation standards for dedicated-purpose pool
pumps (Docket No. EERE-2015-BT-STD-0008), DOE must first establish a
test procedure that measures the energy use, energy efficiency, or
estimated operating costs of a given type of covered equipment before
establishing any new energy conservation standards for that equipment.
See, generally, 42 U.S.C. 6295(o) and 6316(a).
To fulfill these requirements, in this NOPR, DOE proposes to
establish a test procedure for dedicated-purpose pool pumps in advance
of the finalization of the ongoing ECS rulemaking for this equipment.
(See Docket No. EERE-2015-BT-STD-0008.) The test procedure proposed in
this NOPR includes the methods necessary to: (1) Measure the
performance of the covered equipment, (2) use the measured results to
calculate the weighted energy factor (WEF) to represent the energy
consumption of the dedicated-purpose pool pump, inclusive of a motor
and any controls, and (3) determine the minimum test sample (i.e.,
number of units) and permitted range of represented values. In this
NOPR, DOE also proposes to set the scope of those dedicated-purpose
pool pumps to which the proposed test methods would apply.
If adopted, manufacturers would be required to use the DPPP test
procedure and metric when making representations regarding the WEF
(section III.B.2 for more information) of covered equipment beginning
180 days after the publication date of any DPPP TP final rule
establishing such procedures. All representations of energy factor
(EF),\3\ overall (wire-to-water) efficiency, driver power input,
nominal motor horsepower,\4\ total horsepower, service factor, pump
power output (hydraulic horsepower), and true power factor (PF) must be
based on testing in accordance with the new DPPP test procedure
beginning 180 days after the publication date of a final rule in the
Federal Register. See 42 U.S.C. 6314(d). However, DOE notes that
certification of compliance with any energy conservation standards for
dedicated-purpose pool pumps would not be required until the compliance
date of any final rule establishing energy conservation standards
applicable to this equipment. (See Docket No. EERE-2015-BT-STD-0008.)
---------------------------------------------------------------------------
\3\ Energy Factor (EF) is a metric that is common in the DPPP
industry and which describes the quantity of water provided by a
dedicated-purpose pool pump over the input power required to pump
that amount of water in units of gallons per watt-hour (gal/Wh). EF
is described in more detail in section III.B and the relevant test
methods for determining EF are described in section III.C and III.F.
\4\ In this NOPR, DOE proposes specific test methods and metrics
applicable to nominal motor horsepower, total horsepower, service
factor, and hydraulic horsepower of dedicated-purpose pool pumps.
See section III.E.1 for a discussion of the different horsepower
metrics applicable to dedicated-purpose pool pumps and the proposed
testing and labeling requirements applicable to these metrics.
---------------------------------------------------------------------------
B. Background
Dedicated-purpose pool pumps are a style of pump for which DOE has
not yet established a test procedure or energy conservation standards.
Although DOE recently completed final rules establishing energy
conservation standards (81 FR 4368 (Jan. 26, 2016); January 2016
general pumps ECS final rule) and a test procedure (81 FR 4086 ((Jan.
25, 2016); January 2016 general pumps TP final rule) for certain
categories and configurations of pumps, DOE declined in those rules to
establish any requirements applicable to dedicated-purpose pool pumps
because of their different equipment characteristics and applications.
81 FR 4086, 4094 (Jan. 25, 2016). Specifically, in the January 2016
general pumps TP and ECS final rules, DOE established relevant
definitions, test procedures, and energy conservation standards for end
suction close-coupled (ESCC); end suction frame mounted/own bearings
(ESFM); in-line (IL); radially split, multi-stage, vertical, in-line
diffuser casing (RSV); and submersible turbine (ST) pumps with the
following characteristics:
25 gallons per minute (gpm) and greater (at best
efficiency point (BEP) at full impeller diameter);
459 feet of head maximum (at BEP at full impeller diameter
and the number of stages specified for testing);
design temperature range from 14 to 248 [deg]F;
designed to operate with either (1) a 2- or 4-pole
induction motor, or (2) a non-induction motor with a speed of rotation
operating range that includes speeds of rotation between 2,880 and
4,320 revolutions per minute (rpm) and/or 1,440 and 2,160 rpm, and in
either case, the driver and impeller must rotate at the same speed;
6-inch or smaller bowl diameter for ST pumps (HI VS0);
a clean water pump; \5\ and
---------------------------------------------------------------------------
\5\ In the January 2016 general pumps TP final rule, DOE defined
``clean water pump'' as a pump that is designed for use in pumping
water with a maximum non-absorbent free solid content of 0.016
pounds per cubic foot, and with a maximum dissolved solid content of
3.1 pounds per cubic foot, provided that the total gas content of
the water does not exceed the saturation volume, and disregarding
any additives necessary to prevent the water from freezing at a
minimum of 14 [deg]F. 80 FR 4086, 4100 (Jan. 25, 2016).
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[[Page 64583]]
not a fire pump,\6\ a self-priming pump,\7\ a prime-assist
pump,\8\ a magnet driven pump,\9\ a pump designed to be used in a
nuclear facility subject to 10 CFR part 50, ``Domestic Licensing of
Production and Utilization Facilities''; or a pump meeting the design
and construction requirements set forth in any relevant Military
Specifications.\10\
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\6\ In the January 2016 general pumps TP final rule, DOE defined
``fire pump'' as a pump that is compliant with NFPA 20-2016,
``Standard for the Installation of Stationary Pumps for Fire
Protection,'' and is either: (1) UL listed under ANSI/UL 448-2013,
``Standard for Safety Centrifugal Stationary Pumps for Fire-
Protection Service,'' or (2) FM Global (FM) approved under the
January 2015 edition of FM Class Number 1319, ``Approval Standard
for Centrifugal Fire Pumps (Horizontal, End Suction Type).'' 80 FR
4086, 4101 (Jan. 25, 2016).
\7\ In the January 2016 general pumps TP final rule, DOE defined
``self-priming pump'' as a pump that is (1) is designed to lift
liquid that originates below the centerline of the pump inlet; (2)
contains at least one internal recirculation passage; and (3)
requires a manual filling of the pump casing prior to initial start-
up, but is able to re-prime after the initial start-up without the
use of external vacuum sources, manual filling, or a foot valve. 80
FR 4086, 4147 (Jan. 25, 2016). This NOPR proposes to modify that
definition. (See section III.A.3.b.)
\8\ In the January 2016 general pumps TP final rule, DOE defined
``prime-assist pump'' as a pump that (1) is designed to lift liquid
that originates below the centerline of the pump inlet; (2) requires
no manual intervention to prime or re-prime from a dry-start
condition; and (3) includes a device, such as a vacuum pump or air
compressor and venturi eductor, to remove air from the suction line
in order to automatically perform the prime or re-prime function at
any point during the pump's operating cycle. 80 FR 4086, 4147 (Jan.
25, 2016).
\9\ In the January 2016 general pumps TP final rule, DOE defined
``magnet driven pump'' as a pump in which the bare pump is isolated
from the motor via a containment shell and torque is transmitted
from the motor to the bare pump via magnetic force. The motor shaft
is not physically coupled to the impeller or impeller shaft. 80 FR
4086, 4147 (Jan. 25, 2016).
\10\ MIL-P-17639F, ``Pumps, Centrifugal, Miscellaneous Service,
Naval Shipboard Use'' (as amended); MIL-P-17881D, ``Pumps,
Centrifugal, Boiler Feed, (Multi-Stage)'' (as amended); MIL-P-
17840C, ``Pumps, Centrifugal, Close-Coupled, Navy Standard (For
Surface Ship Application)'' (as amended); MIL-P-18682D, ``Pump,
Centrifugal, Main Condenser Circulating, Naval Shipboard'' (as
amended); and MIL-P-18472G, ``Pumps, Centrifugal, Condensate, Feed
Booster, Waste Heat Boiler, And Distilling Plant'' (as amended).
Military specifications and standards are available for review at
https://everyspec.com/MIL-SPECS.
---------------------------------------------------------------------------
The pumps for which standards and a test procedure were established
in the January 2016 general pumps TP and ECS final rules will be
hereafter collectively referred to as ``general pumps'' in this DPPP TP
NOPR.
The January 2016 general pumps TP and ECS final rules were based on
the recommendations of the Commercial and Industrial Pump (CIP) Working
Group established through the Appliance Standards Rulemaking Federal
Advisory Committee (ASRAC) to negotiate standards and a test procedure
for general pumps. (Docket No. EERE-2013-BT-NOC-0039) \11\ The CIP
Working Group concluded its negotiations on June 19, 2014, with a
consensus vote to approve a term sheet containing recommendations to
DOE on appropriate standard levels for general pumps, as well as
recommendations addressing issues related to the metric and test
procedure for general pumps (``CIP Working Group
recommendations'').\12\
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\11\ Information on the ASRAC, the CIP Working Group, and
meeting dates is available at https://energy.gov/eere/buildings/appliance-standards-and-rulemaking-federal-advisory-committee.
\12\ The term sheet containing the Working Group recommendations
is available in the CIP Working Group's docket. (Docket No. EERE-
2013-BT-NOC-0039, No. 92)
---------------------------------------------------------------------------
In the CIP Working Group recommendations, the Working Group
formally recommended DOE initiate a separate rulemaking for dedicated-
purpose pool pumps. (Docket No. EERE-2013-BT-NOC-0039, No. 92,
Recommendation #5A at p. 2) Therefore, in the January 2016 general
pumps TP final rule, DOE explicitly excluded dedicated-purpose pool
pumps from the categories of pumps to which the test procedure and
standards applied. 81 FR 4086, 4098-99 (Jan. 25, 2016). DOE also
refrained from adopting a definition for dedicated-purpose pool pump
and stated that DOE would define the term in the separate rule
specifically addressing such equipment. Id.
To begin the separate rulemaking for dedicated-purpose pool pumps
referenced in the January 2016 general pumps TP final rule (81 FR 4086,
4098-99 (Jan. 25, 2016)) and recommended by the CIP Working Group
(Docket No. EERE-2013-BT-NOC-0039, No. 92, Recommendation #5A at p. 2),
on May 8, 2015, DOE issued a Request for Information (RFI), hereafter
referred to as the ``May 2015 DPPP RFI.'' The May 2015 DPPP RFI
presented information and requested public comment about any
definitions, metrics, test procedures, equipment characteristics, and
typical applications relevant to DPPP equipment. 80 FR 26475. In
response to the May 2015 DPPP RFI, DOE received six written comments.
The commenters included the Association of Pool and Spa Professionals
(APSP); Pacific Gas and Electric Company (PG&E), Southern California
Gas Company (SCG), Southern California Edison (SCE), and San Diego Gas
and Electric Company (SDG&E), collectively referred to herein as the
California Investor-Owned Utilities (CA IOUs); the Hydraulic Institute
(HI); Ms. Newman; the National Electrical Manufacturers Association
(NEMA); and River City Pool and Spa (River City).
In response to the May 2015 DPPP RFI, APSP, HI, and CA IOUs all
encouraged DOE to pursue a negotiated rulemaking for dedicated-purpose
pool pumps. (Docket. No. EERE-2015-BT-STD-0008, APSP, No. 10 at p. 2;
HI, No. 8 at p. 2; CA IOUs, No. 11 at p. 2) Consistent with feedback
from these interested parties, DOE began a process through the ASRAC to
discuss conducting a negotiated rulemaking to develop standards and a
test procedure for dedicated-purpose pool pumps as an alternative to
the traditional notice and comment route that DOE had already begun.
(Docket No. EERE-2015-BT-STD-0008) On August 25, 2015, DOE published a
notice of intent to establish a negotiated rulemaking working group for
dedicated-purpose pool pumps (as previously defined, the ``DPPP Working
Group'') to negotiate, if possible, Federal standards for the energy
efficiency of dedicated-purpose pool pumps and to announce the first
public meeting. 80 FR 51483. The initial ASRAC charter allowed for 3
months of working group meetings to establish the scope, metric,
definitions, and test procedure for dedicated-purpose pool pumps and
reserved any discussion of standards to a later set of meetings once
analysis had been conducted based on the framework established under
the original charter. (Docket No. EERE-2013-BT-NOC-0005, No. 56 at p.
27) On October 15, 2015, DOE published a notice of public open meetings
of the DPPP Working Group. 80 FR 61996. The members of the Working
Group were selected to ensure a broad and balanced array of interested
parties and expertise, including representatives from efficiency
advocacy organizations and manufacturers. Additionally, one member from
ASRAC and one DOE representative were part of the Working Group. Table
I.1 lists the 13 members of the DPPP Working Group and their
affiliations.
[[Page 64584]]
Table I.1--ASRAC DPPP Working Group Members and Affiliations
------------------------------------------------------------------------
Member Affiliation Abbreviation
------------------------------------------------------------------------
John Caskey................. National Electrical NEMA
Manufacturers
Association (and
ASRAC
representative).
John Cymbalsky.............. U.S. Department of DOE
Energy.
Kristin Driskell............ California Energy CEC
Commission.
Scott Durfee................ Nidec Motor Nidec
Corporation.
Jeff Farlow................. Pentair Aquatic Pentair
Systems.
Gary Fernstrom.............. California Investor- CA IOUs
Owned Utilities
(PG&E, SDG&E, SCG,
and SCE).
Patrizio Fumagalli.......... Bestway USA, Inc.... Bestway
Paul Lin.................... Regal Beloit Regal
Corporation.
Joanna Mauer................ Appliance Standards ASAP
Awareness Project.
Ray Mirza................... Waterway............ Waterway
Doug Philhower.............. Hayward Industries, Hayward
Inc.
Shajee Siddiqui............. Zodiac Pool Systems, Zodiac
Inc.
Meg Waltner................. Natural Resources NRDC
Defense Council.
------------------------------------------------------------------------
The DPPP Working Group commenced negotiations at an open meeting on
September 30 and October 1, 2015, and held three additional meetings to
discuss scope, metrics, and the test procedure.\13\ The DPPP Working
Group concluded its negotiations on December 8, 2015, with a consensus
vote to approve a term sheet containing recommendations to DOE on
scope, metric, and the basis of the test procedure (``December 2015
DPPP Working Group recommendations'').\14\ The term sheet containing
these recommendations is available in the DPPP Working Group docket.
(Docket No. EERE-2015-BT-STD-0008, No. 51) ASRAC subsequently voted
unanimously to approve the December 2015 DPPP Working Group
recommendations during a January 20, 2016, meeting. (Docket No. EERE-
2015-BT-STD-0008, No. 0052)
---------------------------------------------------------------------------
\13\ Details of the negotiations sessions can be found in the
public meeting transcripts that are posted to the docket for the
Working Group (www.regulations.gov/#!docketDetail;D=EERE-2015-BT-
STD-0008).
\14\ The ground rules of the DPPP Working Group define consensus
as no more than three negative votes. (Docket No. EERE-2015-BT-0008-
0016 at p. 3) Concurrence was assumed absent overt dissent,
evidenced by a negative vote. Abstention was not construed as a
negative vote.
---------------------------------------------------------------------------
The December 2015 DPPP Working Group recommendations pertinent to
the test procedure and standard metric are reflected in this NOPR. In
addition to referring to the December 2015 DPPP Working Group
recommendations, DOE also refers to discussions from the DPPP Working
Group meetings regarding potential actions that were not formally
approved. All references herein to approved recommendations include a
citation to the December 2015 DPPP Working Group recommendations and
are noted with the recommendation number (e.g., Docket No. EERE-2015-
BT-STD-0008, No. #, Recommendation #X at p. Y). References herein to
discussions or suggestions of the DPPP Working Group not found in the
December 2015 DPPP Working Group recommendations include a citation to
meeting transcripts and the commenter, if applicable (e.g., Docket No.
EERE-2015-BT-STD-0008, [Organization], No. X at p. Y).
The DPPP Working Group also requested more time to discuss
potential energy conservation standards for this equipment. On January
20, 2016, ASRAC met and recommended that the DPPP Working Group
continue its work to develop and recommend potential energy
conservation standards for this equipment. (Docket No. EERE-2013-BT-
NOC-0005, No. 71 at pp. 20-52) Those meetings commenced on March 21,
2016, (81 FR 10152, 10153) and concluded on June 23, 2016, with
approval of a second term sheet (June 2016 DPPP Working Group
recommendations) containing Working Group recommendations related to
scope, definitions, energy conservation standards--performance
standards or design requirements for various styles of pumps,
applicable test procedure, and labeling for dedicated-purpose pool
pumps. (Docket No. EERE-2015-BT-STD-0008, No. 82) The June 2016 DPPP
Working Group recommendations also contained a non-binding
recommendation regarding industry training for dedicated-purpose pool
pump trades. (Docket No. EERE-2015-BT-STD-0008, No. 82, Non-Binding
Recommendation #1 at p. 5) The proposed definitions, DPPP test
procedure, sampling provisions, enforcement requirements, and labeling
requirements contained in this NOPR reflect the suggestions of the DPPP
Working Group made during these meetings, as well as the
recommendations contained in the both the December 2015 and June 2016
DPPP Working Group recommendations.
DOE notes that many of those who submitted comments pertaining to
the 2015 RFI later became members of the DPPP Working Group. As such,
the concerns of these commenters were fully discussed as part of the
meetings, and the positions of these commenters may have changed as a
result of the compromises inherent in a negotiation. The proposals in
this NOPR incorporate and respond to several issues and recommendations
that were raised in response to the 2015 RFI. However, where an RFI
commenter became a member of the DPPP Working Group, DOE does not
separately address comments made by that interested party regarding
issues that were later discussed or negotiated in the DPPP Working
Group. As a result, no comments are addressed twice. Table I.2 lists
the RFI commenters as well as whether they participated in the DPPP
Working Group.
Table I.2--List of RFI Commenters
------------------------------------------------------------------------
Commenter DPPP working group member
------------------------------------------------------------------------
Association of Pool and Spa Professionals.. No.
California Investor-Owned Utilities........ Yes.
Hydraulics Institute....................... No.
Ms. Newman................................. No.
National Electrical Manufacturers Yes.
Association.
River City Pool and Spa.................... No.
------------------------------------------------------------------------
II. Synopsis of the Notice of Proposed Rulemaking
In this TP NOPR, DOE proposes to amend subpart Y to 10 CFR part 431
to include definitions and a test procedure applicable to dedicated-
purpose pool pumps. However, DOE proposes to establish a test procedure
for only a specific subset of dedicated-purpose pool pumps.
Specifically, this proposed test procedure would apply only to self-
priming and non-self-priming pool filter pumps, waterfall pumps, and
pressure
[[Page 64585]]
cleaner booster pumps. The proposed test procedure would not apply to
integral cartridge-filter pool pumps, integral sand-filter pool pumps,
storable electric spa pumps, or rigid electric spa pumps. The proposed
test procedure would be applicable to those varieties of pool pumps for
which DOE is considering performance-based standards, as well as
additional categories of dedicated-purpose pool pumps for which the
DPPP Working Group did not propose standards (see section III.A.6 for
more information on the applicability of the proposed test procedure to
different DPPP varieties). However, DOE notes that the scope of any
energy conservation standards would be established in a separate ECS
rulemaking for dedicated-purpose pool pumps. (Docket No. EERE-2015-BT-
STD-0008) Manufacturers of dedicated-purpose pool pumps subject to this
TP and the related ECS rulemaking would be required to use this DPPP
test procedure when certifying compliance with any applicable standard
and when making representations about the efficiency or energy use of
their equipment. (42 U.S.C. 6314(d))
In this NOPR, DOE proposes a new metric, the weighted energy factor
(WEF), to characterize the energy performance of dedicated-purpose pool
pumps within the scope of this test procedure. WEF is determined as a
weighted average of water flow rate over the input power to the
dedicated-purpose pool pump at different load points, depending on the
variety of dedicated-purpose pool pump and the number of operating
speeds with which it is distributed in commerce. The proposed DPPP test
procedure contains the methods for determining WEF for self-priming and
non-self-priming pool filter pumps, waterfall pumps, and pressure
cleaner booster pumps. In addition, the proposed DPPP test procedure
contains a test method to determine the self-priming capability of pool
filter pumps to effectively differentiate self-priming and non-self-
priming pool filter pumps. Finally, the proposed DPPP test procedure
contains optional methods for determining the WEF for replacement DPPP
motors.
DOE's proposed test method includes measurements of flow rate and
input power, both of which are required to calculate WEF, as well as
other quantities to effectively characterize the rated DPPP performance
(e.g., head, hydraulic output power, rotating speed). For consistent
and uniform measurement of these values, DOE proposes to incorporate by
reference the test methods established in HI 40.6-2014, ``Methods for
Rotodynamic Pump Efficiency Testing,'' with certain exceptions. DOE
reviewed the relevant sections of HI 40.6-2014 and determined that HI
40.6-2014, in conjunction with the additional test methods and
calculations proposed in this test procedure, would produce test
results that reflect the energy efficiency, energy use, or estimated
operating costs of a dedicated-purpose pool pump during a
representative average use cycle. (42 U.S.C. 6314(a)(2)) DOE also
reviewed the burdens associated with conducting the proposed test
procedure, including HI 40.6-2014, and, based on the results of such
analysis, found that the proposed test procedure would not be unduly
burdensome to conduct. (42 U.S.C. 6314(a)(2)) DOE's analysis of the
burdens associated with the proposed test procedure is presented in
section IV.B.
This NOPR also proposes requirements regarding the sampling plan,
certification requirements, and representations for covered dedicated-
purpose pool pumps at subpart B of part 429 of title 10 of the Code of
Federal Regulations. The sampling plan requirements are similar to
those for several other types of commercial equipment and are
appropriate for dedicated-purpose pool pumps based on the expected
range of measurement uncertainty and manufacturing tolerances for this
equipment (see section III.I.1 for more detailed information). As DOE's
proposed DPPP test procedure contains methods for calculating the EF,
pump overall efficiency, PF, and other relevant quantities, DOE also
proposes provisions regarding allowable representations of energy
consumption, energy efficiency, and other relevant metrics
manufacturers may make regarding DPPP performance (section III.E).
Starting on the compliance date for any energy conservation
standards that DOE may set for dedicated-purpose pool pumps, all
dedicated-purpose pool pumps within the scope of those standards would
be required certified in accordance with the amended subpart Y of part
431 and the applicable sampling requirements. DOE is also proposing
that, beginning on the compliance date of any energy conservation
standards that DOE may set for dedicated-purposed pool pumps, certain
information be reported to DOE on an annual basis as part of a
certification of compliance with those standards (section III.I.2).
Similarly, all representations regarding the energy efficiency or
energy use of dedicated-purpose pool pumps for which this proposed DPPP
test procedure should be made by testing in accordance with the adopted
DPPP test procedure 180 days after the publication date of any TP final
rule establishing such procedures. (42 U.S.C. 6314(d)(1)) DOE
understands that manufacturers of dedicated-purpose pool pumps likely
have historical test data (e.g., existing pump curves) that were
developed with methods consistent with the DOE test procedure being
proposed. As DOE understands that the proposed DPPP test procedure is
based on the same testing methodology used to generate most existing
pump performance information, DOE notes that it does not expect that
manufacturers would need to regenerate all of the historical test data
as long as the tested units remain representative of the basic model's
current design and the rating remains valid under the adopted method of
test for dedicated-purpose pool pumps. If the testing methods used to
generate historical ratings for DPPP basic models were substantially
different from those proposed in this NOPR or the manufacturer has
changed the design of the basic model, the representations resulting
from the historical methods would no longer be valid.
III. Discussion
In this NOPR, DOE proposes to amend subpart Y of part 431 to add a
new DPPP test procedure and related definitions, amend 10 CFR 429.60 to
add a new sampling plan for this equipment, and add new enforcement
provisions for dedicated-purpose pool pumps in 10 CFR 429.110 and
429.134. The proposed amendments are shown in Table III.1.
[[Page 64586]]
Table III.1--Summary of Proposals in This NOPR, Their Location Within the Code of Federal Regulations, and the
Applicable Preamble Discussion
----------------------------------------------------------------------------------------------------------------
Applicable preamble
Location Proposal Summary of additions discussion
----------------------------------------------------------------------------------------------------------------
10 CFR 429.60...................... Test Procedure Minimum number of dedicated- Section III.I.
Sampling Plan and purpose pool pumps to be
Certification tested to rate a DPPP
Requirements. basic model, determination
of representative values,
and certification
reporting requirements.
10 CFR 429.110 & 429.134........... Enforcement Provisions Method for DOE Section III.I.
determination of
compliance of DPPP basic
models.
10 CFR 431.462..................... Definitions........... Definitions pertinent to Section III.A.
categorizing and testing
of dedicated-purpose pool
pumps.
10 CFR 431.464 & Appendix B........ Test Procedure........ Instructions for Sections III.B, III.C,
determining the WEF (and III.D, III.E, III.F,
other applicable and III.G.
performance
characteristics) for
applicable varieties of
dedicated-purpose pool
pumps and replacement DPPP
motors.
10 CFR 431.466..................... Labeling.............. Requirements for labeling III.G.
dedicated-purpose pool
pumps.
----------------------------------------------------------------------------------------------------------------
The following sections discuss DOE's proposals regarding (A)
definitions related to the categorizing and testing of dedicated-
purpose pool pumps; (B) the metric to describe the energy performance
of dedicated-purpose pool pumps; (C) the test procedure for different
varieties of dedicated-purpose pool pumps; (D) the specific test
methods for determining pump performance that form the basis for the
DOE test procedure; (E) additional test methods necessary to determine
rated hydraulic horsepower,\15\ other DPPP horsepower metrics,\16\ and
the self-priming capability of dedicated-purpose pool pumps; (F)
selecting test samples and representations of energy use and energy
efficiency; (G) labeling requirements for dedicated-purpose pool pumps;
(H) an optional test method for replacement DPPP motors; and (I)
certification and enforcement provisions for tested DPPP models.
---------------------------------------------------------------------------
\15\ Rated hydraulic horsepower refers to the hydraulic
horsepower at maximum speed and full impeller diameter on the
reference curve for the rated pump and is the metric DOE proposes to
use to describe the ``size'' of dedicated-purpose pool pumps. (See
section III.E.1.)
\16\ DOE proposes, based on the June 2016 DPPP Working Group
recommendations, standardized methods for determining nominal motor
horsepower, total horsepower, and service factor of a dedicated
purpose pool pump to support labeling provisions. The proposed test
methods are discussed in section III.E and the labeling requirements
are discussed in section III.G.
---------------------------------------------------------------------------
A. Definitions
As discussed in section I.B, in the January 2016 general pumps TP
final rule, DOE adopted a definition at 10 CFR 431.462 for ``pump''
along with other pump component- and configuration-related definitions.
These definitions were necessary to establish the scope of the general
pump test procedure and standards and to appropriately apply the test
procedure. 81 FR 4086, 4090-4104 (Jan. 25, 2016).
Although dedicated-purpose pool pumps are a style of pump, DOE
declined to establish a test procedure or standards applicable to
dedicated-purpose pool pumps in the January 2016 general pumps TP and
ECS final rules because of their different equipment characteristics
and applications. Id. at 4094 (Jan. 25, 2016) and 81 FR 4368 (Jan. 26,
2016), respectively. Therefore, in this NOPR, DOE proposes a definition
for dedicated-purpose pool pump, as well as related definitions for
different varieties and operating speed configurations of dedicated-
purpose pool pumps. DOE also proposes definitions pertinent to
categorizing and testing dedicated-purpose pool pumps in accordance
with the DOE test procedure. DOE presents these definitions in the
subsequent sections. In addition, DOE is proposing definitions and
methods for determining for several terms related to describing ``DPPP
size,'' including ``rated hydraulic horsepower,'' ``dedicated-purpose
pool pump nominal motor horsepower,'' ``dedicated-purpose pool pump
service factor,'' and ``dedicated-purpose pool pump motor total
horsepower.'' These terms are discussed in detail in section III.E.1.
1. Existing Pump Definitions
As dedicated-purpose pool pumps fall into the larger pump equipment
category, prior to proposing any definitions applicable to dedicated-
purpose pool pumps, it is necessary to review existing definitions
related to pumps. In the January 2016 general pumps TP final rule, DOE
defined a ``pump'' as equipment designed to move liquids which may
include entrained gases, free solids, and totally dissolved solids) by
physical or mechanical action and includes a bare pump and, if included
by the manufacturer at the time of sale, mechanical equipment, driver,
and controls. 81 FR 4086, 4090 (Jan. 25, 2016). In order to fully
define the term ``pump,'' DOE also adopted the following definitions
for the terms ``bare pump,'' ``mechanical equipment,'' ``driver,'' and
``controls:''
Bare pump means a pump excluding mechanical equipment,
driver, and controls.
Mechanical equipment means any component of a pump that
transfers energy from a driver to the bare pump.
Driver means the machine providing mechanical input to
drive a bare pump directly or through the use of mechanical equipment.
Examples include, but are not limited to, an electric motor, internal
combustion engine, or gas/steam turbine.
Control means any device that can be used to operate the
driver. Examples include, but are not limited to, continuous or non-
continuous controls, schedule-based controls, on/off switches, and
float switches.
Id. at 4090-91.
DOE notes that because dedicated-purpose pool pumps are a style of
pump, these terms also apply to the definition of dedicated-purpose
pool pumps and certain DPPP components.
In addition to defining the term ``pump,'' in the January 2016
general pumps TP final rule, DOE also established and defined five
varieties of pump to which the test procedure and standards established
in the January 2016 general pumps TP and ECS final rules, respectively,
apply. These pump varieties are (1) ESCC, (2) ESFM, (3) IL, (4) RSV,
and (5) ST pumps.
In order to specifically exclude dedicated-purpose pool pumps from
the scope of the general pumps test
[[Page 64587]]
procedure and standards, DOE explicitly excluded dedicated-purpose pool
pumps from the ESCC pump and ESFM pump definitions. 81 FR 4086, 4098-99
(Jan. 25, 2016). Specifically, DOE defined ``end suction close-coupled
(ESCC) pump'' as a close-coupled, dry rotor, end suction pump that has
a shaft input power greater than or equal to 1-hp and less than or
equal to 200-hp at BEP and full impeller diameter and that is not a
dedicated-purpose pool pump. Examples include, but are not limited to,
pumps within the specified horsepower range that comply with ANSI/HI
nomenclature OH7, as described in ANSI/HI 1.1-1.2-2014. Id. at 4146.
DOE also defined ``end suction frame mounted/own bearings (ESFM) pump''
as a mechanically-coupled, dry rotor, end suction pump that has a shaft
input power greater than or equal to 1-hp and less than or equal to
200-hp at BEP and full impeller diameter and that is not a dedicated-
purpose pool pump. Examples include, but are not limited to, pumps
within the specified horsepower range that comply with ANSI/HI
nomenclature OH0 and OH1, as described in ANSI/HI 1.1-1.2-2014.
Id. at 4146.
The definitions presented in the previous paragraph ensure that
dedicated-purpose pool pumps cannot be classified as ESCC or ESFM, and
thus are excluded from the scope of applicability of the general pumps
test procedure. DOE notes that dedicated-purpose pool pumps are only
constructed as end suction pumps and, thus, exclusion from the IL, RSV,
and ST equipment varieties is not necessary as they are not end suction
pumps.
As dedicated-purpose pool pumps are end suction pumps, DOE believes
the definition for end suction pump established in the January 2016
general pumps TP final rule also applies to dedicated-purpose pool
pumps. In the January 2016 general pumps TP final rule, DOE defined
``end suction pump'' as a single-stage, rotodynamic pump in which the
liquid enters the bare pump in a direction parallel to the impeller
shaft and on the side opposite the bare pump's driver-end. The liquid
is discharged through a volute in a plane perpendicular to the shaft.
81 FR 4086, 4146 (Jan. 25, 2016). DOE notes that, as it is referenced
in the definition for end suction pump, the definition for rotodynamic
pump \17\ established at 10 CFR 431.462 in the January 2016 general
pumps TP final rule also applies to dedicated-purpose pool pumps.
Id. at 4147.
\17\ In the January 2016 general pumps TP final rule, DOE
defined rotodynamic pump as a pump in which energy is continuously
imparted to the pumped fluid by means of a rotating impeller,
propeller, or rotor. 81 FR 4086, 4147 (Jan. 25, 2016).
---------------------------------------------------------------------------
In DOE's view, the term ``dry rotor pump'' applies to dedicated-
purpose pool pumps because, to DOE's knowledge, all dedicated-purpose
pool pumps are dry rotor, as defined in the January 2016 general pumps
final rule. DOE defines ``dry rotor pump'' as ``a pump in which the
motor rotor is not immersed in the pumped fluid.'' 10 CFR 431.462. (Dry
rotor pump is used herein in the definition of pressure cleaner booster
pump (see section III.A.4.b)).
DOE requests comment on whether all dedicated-purpose pool pumps
are dry rotor.
Other definitions established or incorporated by reference in the
January 2016 general pumps TP final rule that apply to dedicated-
purpose pool pumps are the following: The definition of basic model
(discussed further in section III.A.8), the definitions in HI 40.6-2014
relevant to testing pumps (discussed further in section III.D.1), and
the definition of self-priming pump (discussed further in section
III.A.3.b). While other terms may be applicable to the description of
dedicated-purpose pool pumps, they are not, at this time, proposed to
be referenced in any of the DPPP definitions or specifications of the
DPPP test procedure.
2. Definition of Dedicated-Purpose Pool Pump
The DPPP Working Group recommended that ``dedicated-purpose pool
pumps'' comprise the following pump varieties: Self-priming pool filter
pumps, non-self-priming pool filter pumps, waterfall pumps, pressure
cleaner booster pumps, integral sand-filter pool pumps, integral
cartridge-filter pool pumps, storable electric spa pumps, and rigid
electric spa pumps. (Docket No. EERE-2015-BT-STD-0008, No. 51
Recommendations #1 at p. 1) The DPPP Working Group defined the specific
characteristics of each specific pump variety that it considers to be a
dedicated-purpose pool pump. (Docket No. EERE-2015-BT-STD-0008, No. 51
Recommendations #4 at pp. 2-4) These definitions are discussed in more
detail in sections III.A.3, III.A.4, and III.A.5.
Consistent with the recommendations of the DPPP Working Group, DOE
proposes the following definition for dedicated-purpose pool pump:
Dedicated-purpose pool pump comprises self-priming pool filter
pumps, non-self-priming pool filter pumps, waterfall pumps, pressure
cleaner booster pumps, integral sand-filter pool pumps, integral-
cartridge filter pool pumps, storable electric spa pumps, and rigid
electric spa pumps.
DOE believes that the proposed definition for dedicated-purpose
pool pump captures all varieties of pump that are typically used in
pools to circulate water or provide other auxiliary functions and
clearly delineates that the term includes only the listed varieties.
DOE notes that the proposed definition is also consistent with comments
received in response to the May 2015 DPPP RFI.
DOE requests comment on the proposed definition for ``dedicated-
purpose pool pump.''
3. Pool Filter Pumps
Pool filter pumps are the most common style of dedicated-purpose
pool pump. A ``pool filter pump'' or ``pool circulation pump'' is
typically used to refer to an end suction style pump (see section
III.A.1) that circulates water through a pool and filtration system and
removes large debris using a basket strainer or other device. The DPPP
Working Group recommended to define pool filter pump as an end suction
pump that (a) either:
(1) Includes an integrated basket strainer, or
(2) does not include an integrated basket strainer, but requires a
basket strainer for operation, as stated in manufacturer literature
provided with the pump; and
(b) may be distributed in commerce connected to, or packaged with,
a sand filter, removable cartridge filter, or other filtration
accessory, so long as the filtration accessory is connected with
consumer-removable connections that allow the pump to be plumbed to
bypass the filtration accessory. (Docket No. EERE-2015-BT-STD-0008, No.
51 Recommendation #4 at pp. 2-3) In this NOPR, DOE proposes adopting
the Working Group's recommended definition for pool filter pump.
DOE requests comment on the proposed definition of ``pool filter
pump.''
a. Definition of a Basket Strainer and Filtration Accessories
The proposed definition of pool filter pump includes the use of a
basket strainer to differentiate pool filter pumps from other varieties
of end suction pumps. The DPPP Working Group discussed the basket
strainer feature and determined that all pool filter pumps will either
include an integrated basket strainer or require one to be obtained
separately and installed in order for the pump function correctly.
(Docket No. EERE-2015-BT-STD-0008, CA IOUs and Pentair, No. 58
[[Page 64588]]
at pp. 50-53) To clearly and unambiguously establish what would be
considered a basket strainer when applying the pool filter pump
definition, the DPPP Working Group recommended to define ``basket
strainer'' as ``a perforated or otherwise porous receptacle that
prevents solid debris from entering a pump, when mounted within a
housing on the suction side of a pump. The basket strainer receptacle
is capable of passing spherical solids of 1 mm in diameter, and can be
removed by hand or using only simple tools. Simple tools include but
are not limited to a screwdriver, pliers, and an open-ended wrench.''
(Docket No. EERE-2015-BT-STD-0008, No. 51 Recommendation #4 at pp. 2-3)
The DPPP Working Group also noted that some pool filter pumps may
be distributed in commerce with additional pool filtration equipment,
such as a sand filter or removable cartridge filter, but that are
otherwise similar to pool filter pumps sold without such additional
filtration accessories. The DPPP Working Group concluded that, if the
additional pool filtration equipment is connected to the bare pump with
consumer-removable connections that allow the pump to be plumbed to
bypass the filtration accessory, then the package, as distributed in
commerce, should be considered as a pool filter pump. (Docket No. EERE-
2015-BT-STD-0008, No. 58 at pp. 127-132) The DPPP Working Group also
recommended that, if the removable cartridge filter or sand filter
could not be plumbed out for testing, such a pump would be considered
an integral cartridge-filter pool pump or an integral sand-filter pool
pump, respectively, as described in section III.A.3.c. (Docket No.
EERE-2015-BT-STD-0008, No. 51 Recommendation #4 at pp. 2-3)
Therefore, to clearly establish what would be considered a
``removable cartridge filter'' for the purposes of applying these
regulations, and especially to differentiate removable cartridge
filters from basket strainers, the DPPP Working Group recommended that
the definitions of basket strainer and removable cartridge filter
include a specification for the diameter of spherical solid that the
basket strainer or filter component is capable of passing. The DPPP
Working Group discussed this issue and determined that a diameter of 1
mm would effectively distinguish between removable cartridge filters
and basket strainers. (Docket No. EERE-2015-BT-STD-0008, CA IOUs, DOE,
Waterway, and Zodiac, No. 53 at pp. 13-19) Therefore, the DPPP Working
Group recommended a definition for ``removable cartridge filter'' as
``a filter component with fixed dimensions that captures and removes
suspended particles from water flowing through the unit. The removable
cartridge filter is not capable of passing spherical solids of 1 mm in
diameter, can be removed from the filter housing by hand or using only
simple tools, and is not a sand filter. Simple tools include but are
not limited to a screwdriver, pliers, and an open-ended wrench.''
(Docket No. EERE-2015-BT-STD-0008, No. 51 Recommendation #4 at pp. 2-3)
Similarly, to clearly differentiate the sand filters from other
filtration apparatuses, such as basket strainers and removable
cartridge filters, the DPPP Working Group recommended defining ``sand
filter'' as ``a device designed to filter water through sand or an
alternate sand-type media.'' The proposed definition for sand filter is
intended to include all depth filters that allow fluid to pass through
while retaining particulates and debris in a porous filtration medium.
In the DPPP equipment industry, such a filter is most commonly made
with sand, but could also be made with other media such as diatomaceous
earth. (Docket No. EERE-2015-BT-STD-0008, No. 58 at pp. 91-96).
DOE notes that these definitions are useful in clearly
differentiating different styles of pool filter pumps, including
integral cartridge-filter and sand-filter pool pumps, from those that
have non-integral filtration accessories. In this NOPR, DOE proposes to
adopt definitions for basket strainer, removable cartridge filter, and
sand filter, as recommended by the DPPP Working Group.
DOE requests comment on the proposed definitions of ``basket
strainer,'' ``removable cartridge filter,'' and ``sand filter.''
In addition, DOE also proposes a definition for ``integral,'' which
is presented and discussed in more detail in section III.A.3.c.
b. Self-Priming and Non-Self-Priming Pool Filter Pumps
All pool filter pumps on the market are either self-priming or non-
self-priming. Self-priming pumps are able to lift liquid that
originates below the centerline of the pump inlet and, after initial
manual priming, are able to subsequently re-prime without the use of
external vacuum sources, manual filling, or a foot valve. In contrast,
non-self-priming pumps must be manually primed prior to start up each
time. Accordingly, self-priming pumps are constructed in a different
manner than non-self-priming pumps and have different energy use
characteristics. Specifically, self-priming pool filter pumps typically
incorporate a diffuser that maintains the prime on the pump between
periods of operation. The diffuser affects the energy performance of
the pump because it can decrease the maximum achievable energy
efficiency.
In addition, whether a pool filter pump is self-priming or not also
impacts the typical applications for pool filter pumps. Specifically,
in the DPPP equipment industry, self-priming pool filter pumps are
often referred to as ``inground pool pumps'' and non-self-priming pool
filter pumps are often referred to as ``aboveground pool pumps.'' \18\
This is because in aboveground pools, the pump is typically installed
on the ground and below the water level in the pool, so the water will
naturally flood the pump and self-priming capability is not necessary.
Conversely, in inground pools, the pump is also located on the ground
next to the pool, but the pump is above the water line and the pump
must be self-priming for convenient and continuous operation of the
pump.
---------------------------------------------------------------------------
\18\ DOE notes that in the May 2015 DPPP RFI, DOE referred to
self-priming and non-self-priming pool filter pumps as inground and
aboveground pool pumps, respectively. 80 FR 26475, 26481 (May 8,
2015)
---------------------------------------------------------------------------
Accordingly, the DPPP Working Group proposed to analyze self-
priming and non-self-priming pool filter pumps separately. (Docket No.
EERE-2015-BT-STD-0008, No. 51 Recommendation #2A at p. 2) The DPPP
Working Group also recommended definitions for ``self-priming pool
filter pump'' and ``non-self-priming pool filter pump'' as follows:
Self-priming pool filter pump means a pool filter pump
that is a self-priming pump.
Non-self-priming pool filter pump means a pool filter pump
that is not a self-priming pump.
(Docket No. EERE-2015-BT-STD-0008, No. 51 Recommendation #4 at pp. 2-3)
DOE notes that, in the January 2016 general pumps TP final rule,
DOE already defined the term ``self-priming pump'' as a pump that (1)
is designed to lift liquid that originates below the centerline of the
pump inlet; (2) contains at least one internal recirculation passage;
and (3) requires a manual filling of the pump casing prior to initial
start-up, but is able to re-prime after the initial start-up without
the use of external vacuum sources, manual filling, or a foot valve. 81
FR 4086, 4147 (Jan. 25, 2016). However, this definition is not
applicable to dedicated-purpose pool pumps because pool filter pumps
[[Page 64589]]
typically do not contain a recirculation passage to accomplish the
self-priming function. Instead, self-priming dedicated-purpose pool
pumps typically use a diffuser to maintain prime. Therefore, DOE must
develop a new definition that differentiates self-priming versus non-
self-priming pool filter pumps.
In considering a definition for self-priming pool filter pump, the
DPPP Working Group subsequently discussed any unique characteristics
that would effectively differentiate self-priming pool filter pumps
from those that were not. Specifically, the DPPP Working Group members
noted that NSF International \19\/ANSI 50-2015 (NSF/ANSI 50-2015),
``Equipment for Swimming Pools, Spas, Hot Tubs, and Other Recreational
Water Facilities,'' which contains testing methods and criteria for
determining whether a dedicated-purpose pool pump is capable of self-
priming. (Docket No. EERE-2015-BT-STD-0008, No. XX at pp. 16-40; 109-
114; 122-129) Specifically, section 6.8 of NSF/ANSI 50-2015 states that
``a pump designated as self-priming shall be capable of repriming
itself when operated under a suction lift without the addition of more
liquid. Self-priming capability shall be verified in accordance with
Annex C, section C.3.'' Further, section C.3 of Annex C of NSF/ANSI 50-
2015 describes the self-priming capability test method. The criteria a
pump must meet to satisfy the self-priming capability test are being
able to prime under a vertical lift of 5 feet or the manufacturer's
specified lift, whichever is greater, within 6 minutes or the
manufacturer's recommended time, whichever is greater.
---------------------------------------------------------------------------
\19\ NSF International was previously called the National
Sanitation Foundation, but changed their name to NSF International
in 1990.
---------------------------------------------------------------------------
The NSF/ANSI 50-2015 method provides manufacturers with a
considerable amount of discretion regarding the categorization of self-
priming pumps. However, DOE intends to establish clear and unambiguous
criteria to determine self-priming capability to ensure consistent and
equitable product ratings across pump models. The DPPP Working Group
discussed the importance of aligning the proposed definition of self-
priming pool filter pump with that used in NSF/ANSI 50-2015.
Specifically, Hayward and Zodiac noted that the vertical lift and true
priming time referenced in any potential DOE definition should be
equivalent to that specified in NSF/ANSI 50-2015. (Docket No. EERE-
2015-BT-STD-0008, Hayward, No. 79 at pp. 160; Zodiac, No. 79 at pp.
161-162,)
In order for DOE's definitions to be clear, consistent, and
unambiguous, DOE must specify clear and unambiguous criteria that would
be used to determine whether a pool filter pump is self-priming. To
that end, the DPPP Working Group proposed definitions for self-priming
and non-self-priming pool filter pumps that were consistent with the
NSF/ANSI 50-2015 criteria, but also provided clear and unambiguous
criteria to allow for consistent categorization of such pumps.
Specifically, in the April 2016 meeting, the DPPP Working Group voted
to approve the following definitions for self-priming and non-self-
priming pool filter pumps: \20\
---------------------------------------------------------------------------
\20\ There was one vote against the approved definitions of
self-priming and non-self-priming pool filter pump. Pentair
disagreed with the proposed definitions because Pentair manufactures
aboveground pool pumps that can prime themselves to some extent.
Although Pentair does not claim these pumps as self-priming, they
would meet the definition of self-priming proposed by the Working
Group. As such, Pentair was concerned that a sizeable portion of
their aboveground pumps would be classified as the self-priming
variety. (Docket No. EERE-2015-BT-STD-0008, Pentair, No. 79 at p.
191)
---------------------------------------------------------------------------
Self-priming pool filter pump means a pool filter pump that is
certified under NSF/ANSI 50-2015 to be self-priming or is capable of
re-priming to a vertical lift of at least 5 feet with a true priming
time less than or equal to 10 minutes, when tested in accordance with
NSF/ANSI 50-2015.
Non-self-priming pool filter pump means a pool filter pump that is
not certified under NSF/ANSI 50-2015 to be self-priming and is not
capable of re-priming to a vertical lift of at least 5 feet with a true
priming time less than or equal to 10 minutes, when tested in
accordance with NSF/ANSI 50-2015.
The definitions are consistent with the NSF/ANSI 50-2015 self-
priming designation such that any pumps certified as self-priming under
NSF/ANSI 50-2015 would be treated as self-priming pool filter pumps
under the DOE regulations, even if such a pump was certified based on
manufacturer's specified or recommended vertical lift and/or true
priming time. However, as certification with NSF/ANSI 50-2015 is
voluntary, the definitions also adopt specific criteria in terms of
vertical lift and true priming time that are applicable to any pool
filter pumps not certified as self-priming under NSF/ANSI 50-2015. The
criterion for vertical lift is specified as 5 feet, consistent with the
NSF/ANSI 50-2015 requirement. This ensures that all pool filter pumps
that can achieve a vertical lift of 5 feet (within the required true
priming time), whether they are certified with NSF/ANSI or not, would
be considered a self-priming pool filter pump under DOE's regulations.
However, DOE notes that, in order to specify the appropriate level of
precision in the definitions, DOE proposes to specify the vertical lift
value as 5.0 feet. DOE believes this level of precision is reasonable
and achievable given the repeatability of the test and the level of
accuracy required by the equipment for measuring distance specified in
section III.D.2.f.
The criterion for true priming time recommended by the DPPP Working
Group is 10 minutes, as opposed to the 6 minutes specified in NSF/ANSI
50-2015. This is because the 6 minute threshold is a minimum, and
manufacturers believed that some pool filter pumps that are currently
considered self-priming pool filter pumps in the industry have true
priming times greater than 6 minutes. Thus, the DPPP Working Group
believed that 10 minutes was more appropriate and comprehensive.
Similar to the specification on vertical lift, DOE proposes to more
precisely specify the true priming time as 10.0 minutes, which DOE also
believes is reasonable and consistent with the level of accuracy
required by the time measurement equipment specified in section
III.D.2.f.
Therefore, DOE proposes to adopt new definitions for self-priming
and non-self-priming pool filter pumps based on the NSF/ANSI 50-2015
test and the criteria recommended by the DPPP Working Group, with minor
modifications regarding the level of precision required by the
criteria. DOE notes that these definitions rely on the NSF/ANSI 50-2015
test method to determine self-priming capability. Accordingly, DOE
proposes to incorporate by reference relevant sections of the NSF/ANSI
50-2015 standard and also proposes several modifications and additions
to improve repeatability and consistency of the test results. DOE's
proposed test procedure for determining self-priming capability,
including the incorporation by reference of the NSF/ANSI 50-2015 test
method, is discussed further in section III.E.2.
As noted previously, DOE established a definition for self-priming
pump in the January 2016 general pumps TP final rule that is not
applicable to dedicated-purpose pool pumps. 81 FR 4086, 4147 (Jan. 25,
2016). However, self-priming pool filter pumps are a style of pump and
are self-priming. Therefore, to ensure the definition of self-priming
pump is comprehensive and consistent with the proposed new
[[Page 64590]]
definitions for self-priming and non-self-priming pool filter pump, DOE
proposes to modify the definition of self-priming pump to also include
self-priming pool filter pumps, in addition to the other referenced
criteria. The proposed amended definition for self-priming pump would
read as set out in the regulatory text at the end of this document.
DOE requests comment on the proposed amendments to the definition
of self-priming pump.
Finally, as discussed further in section III.A.4.a, a waterfall
pump is a specific style of pool filter pump that has flow and head
characteristics designed specifically for waterfall and water feature
applications. Section III.A.4.a also presents the specific definition
for waterfall pump. As waterfall pumps are pool filter pumps and could
be either self-priming or non-self-priming, unless explicitly excluded,
they would meet the definitions of self-priming or non-self-priming
pool filter pump proposed by the Working Group. However, DOE intends
for such pumps to be treated specifically as waterfall pumps.
Therefore, in order to exclude waterfall pumps from the self-priming
and non-self-priming pool filter pump varieties, DOE proposes to
clarify such in the definition of self-priming and non-self-priming
pool filter pump. The proposed definitions for self-priming and non-
self-priming pool filter pump read as set out in the regulatory text at
the end of this document.
DOE requests comment on the proposed definitions for ``self-priming
pool filter pump'' and ``non-self-priming pool filter pump.''
c. Integral Cartridge-Filter and Integral Sand-Filter Pool Pumps
Most self-priming and non-self-priming filter pumps are installed
in permanent inground or aboveground pools. However, a significant
market also exists for temporary pools; e.g., inflatable or collapsible
pools that can be deflated or collapsed when not in use. Although
temporary pools also require dedicated-purpose pool pumps to circulate
and filter the water, these pools are typically served by a unique
style of dedicated-purpose pool pump that is exclusively distributed in
commerce with a temporary pool or as a replacement pump for such a
pool. These pumps are integrally and permanently mounted to a
filtration accessory such as an integral cartridge-filter or sand-
filter. These pumps can only be operated with the integral filtration
accessory inline--the filtration accessory cannot be plumbed out for
the purposes of testing. As a result, these pumps may require separate
testing considerations than dedicated-purpose pool pumps for non-
temporary pools. However, as discussed further in section III.A.6, the
DPPP Working Group recommended only prescriptive energy conservation
standards for such equipment, not performance-based standards. (Docket
No. EERE-2015-BT-STD-0008, No. 51 Recommendation #2B at p. 2) The
recommended prescriptive standard requires that timers be distributed
in commerce with the pumps. (Docket No. EERE-2015-BT-STD-0008, No. 82
Recommendation #2 at p. 2) Therefore, the test procedure proposed in
this document is not applicable to integral cartridge-filter and sand-
filter pool pumps.
DOE needs to define integral cartridge-filter and integral sand-
filter pool pumps clearly to differentiate them from other DPPP
varieties. The DPPP Working Group recommended the following definitions
for integral cartridge-filter pool pump and integral sand-filter pool
pump:
Integral cartridge-filter pool pump means a pump that
requires a removable cartridge filter, installed [in a housing] on the
suction side of the pump, for operation; and the pump cannot be plumbed
to bypass the cartridge filter for testing.
integral sand-filter pool pump means a pump distributed in
commerce with a sand filter that cannot be bypassed for testing.
(Docket No. EERE-2015-BT-STD-0008, No. 51 Recommendation #4 at pp. 2-3)
DOE believes that the proposed definitions differentiate integral
cartridge-filter and integral sand-filter pool pumps from other
varieties of pool filter pumps based on their physical construction.
DOE proposes to adopt the definitions for integral cartridge-filter
pool pump and integral sand-filter pool pump recommended by the DPPP
Working Group with a minor change to use consistent terminology in both
definitions.
DOE requests comment on the proposed definition of ``integral
cartridge-filter pool pump'' and ``integral sand-filter pool pump.''
4. Other Varieties of Dedicated-Purpose Pool Pumps
In addition to pool filter pumps, in the May 2015 DPPP RFI, DOE
identified varieties of dedicated-purpose pool pumps that are used to
drive auxiliary pool equipment such as pool cleaners and water
features. 80 FR 26475, 26481 (May 8, 2015). These pumps, which include
waterfall pumps and pressure cleaner booster pumps, are discussed in
greater detail in the following sections.
a. Waterfall Pumps
Certain styles of pumps are similar in design and construction to
pool filter pumps but specifically intended to pump water for water
features, such as waterfalls, and, therefore, have limited head and
speed operating ranges. DOE refers to these pumps as waterfall pumps.
Waterfall pumps meet the definition of pool filter pump discussed in
section III.A.3.b, but are always equipped with a lower speed motor
(approximately 1,800 rpm) in order to serve the specific high flow, low
head applications of typical water features. Based on this unique
construction and end user utility, the DPPP Working Group found it
appropriate to differentiate waterfall pumps from self-priming and non-
self-priming pool filter pumps. In accordance with the intent \21\ of
the December 2015 DPPP Working Group's recommendation (Docket No. EERE-
2015-BT-STD-0008, No. 51 Recommendation #4 at pp. 2-4), DOE proposes to
define waterfall pump as ``a pool filter pump with maximum head less
than or equal to 30 feet, and a maximum speed less than or equal to
1,800 rpm.''
---------------------------------------------------------------------------
\21\ DOE notes that the verbatim text of the waterfall pump
definition proposed by the DPPP Working Group in the December 2015
DPPP Working Group recommendations is ``a maximum 1,800 rpm nominal
speed, motor-driven pool filter pump with maximum head less than or
equal to 30 feet.'' (Docket No. EERE-2015-BT-STD-0008, No. 51,
Recommendation #4 at pp. 2-4) However, in this NOPR, DOE proposes to
make a few modifications to the definition recommended by the
Working Group to improve the clarity of the definition.
Specifically, DOE proposes to rearrange the terms in the definition,
and remove the reference to a waterfall pump as referencing a
specific driver. DOE believes these changes are consistent with the
intent of the DPPP Working Group and do not substantially change the
meaning of the definition.
---------------------------------------------------------------------------
The proposed definition uses maximum head and a specific maximum
speed to distinguish waterfall pumps from other varieties of pool
filter pumps. During negotiations, Hayward noted that waterfall pumps
typically operate at half speed [of a typical dedicated-purpose pool
pump], because the application of a waterfall feature does not require
a significant amount of head. (Docket No. EERE-2015-BT-STD-0008,
Hayward, No. 39 at pp. 62-63) In this context, half speed refers to
1,800 rpm nominal speed or a 4-pole motor. (Docket No. EERE-2015-BT-
STD-0008, Hayward, No. 39 at p. 74) The DPPP Working Group agreed that
all currently available waterfall pumps utilize 4-pole motors, as their
low flow requirements do not necessitate the use of a higher speed 2-
pole motor. Furthermore, the DPPP Working Group reviewed publically
available
[[Page 64591]]
specification and performance literature for waterfall pumps offered by
three major manufacturers. The DPPP Working Group found that these
waterfall pumps are single speed and use 4-pole motors and, as shown in
Figure III.1, have a maximum head less than or equal to 30 feet.
[GRAPHIC] [TIFF OMITTED] TP20SE16.000
The DPPP Working Group compared the waterfall pump performance data
with the performance data of those defined as self-priming and non-
self-priming pool filter pumps, and determined that those filter pumps
all produce more than 30 feet of head. Therefore, the DPPP Working
Group concluded that a maximum head of 30 feet, combined with a motor
with a maximum rotating speed of 1,800, would clearly distinguish
waterfall pumps from other varieties of pool filter pumps.
DOE requests comment on the proposed definition of ``waterfall
pump.''
b. Pressure Cleaner Booster Pumps
Pressure cleaner booster pumps provide the water pressure that is
used to both propel pressure-side pool cleaners along the bottom of the
pool and to remove debris as the cleaner moves. To perform this task, a
pressure cleaner booster pump must provide a high amount of head and a
low flow.
The DPPP Working Group recommended that pressure cleaner booster
pumps be included as a variety of dedicated-purpose pool pump, subject
to the test procedure, and specifically considered in the analysis to
support potential energy conservation standards. (Docket No. EERE-2015-
BT-STD-0008, No. 51, Recommendation #1 at p. 1, #2A at p. 2, and #6 at
p. 5) However, the DPPP Working Group did not recommend a definition of
pressure cleaner booster pump due to the difficulty of effectively
differentiating pressure cleaner booster pumps from other DPPP
varieties. (Docket No. EERE-2015-BT-STD-0008, No. 51 Recommendation #4
at p. 3) Instead, the DPPP Working Group recommended that DOE develop
an appropriate definition.
The DPPP Working Group discussed different design and performance
aspects of pressure cleaner booster pumps, though none were determined
to be sufficiently unique to pressure cleaner booster pumps to
effectively differentiate them from other pump varieties. Specifically,
the DPPP Working Group acknowledged that pressure cleaner booster pumps
have essentially the same construction and similar performance
characteristics (e.g., high head and low flow) as other general purpose
end suction pumps. (Docket No. EERE-2015-BT-STD-0008, No. 53 at pp. 84-
85)
After considering the design, construction, and performance
information for pressure cleaner booster pumps and the discussions of
the DPPP Working Group, DOE determined that the most effective
differentiator for pressure cleaner booster pumps is the fact that they
are designed and marketed for a specific pressure-side cleaning
application. Therefore, to effectively differentiate pressure cleaner
booster pumps from other pump varieties, DOE proposes to define
``pressure cleaner booster pump'' as an end suction, dry rotor pump
designed and marketed for pressure-side pool cleaner applications, and
which may be UL listed under
[[Page 64592]]
ANSI/UL 1081-2014, ``Standard for Swimming Pool Pumps, Filters, and
Chlorinators.''
The proposed definition for pressure cleaner booster pump does not
contain any unique construction or operational features and instead
utilizes intended application. To provide clarity and remove ambiguity
when applying the proposed definition for pressure cleaner booster
pump, DOE also proposes to adopt a definition for ``designed and
marketed'' that DOE will use when determining the applicability of any
DPPP test procedure or energy conservation standards to such pumps.
Specifically, DOE proposes to define ``designed and marketed'' as
meaning that the equipment is exclusively designed to fulfill the
indicated application and, when distributed in commerce, is designated
and marketed solely for that application, with the designation on the
packaging and all publicly available documents (e.g., product
literature, catalogs, and packaging labels).
In the proposed pressure cleaner booster pump definition, DOE also
references ANSI/UL 1081-2014, ``Standard for Swimming Pool Pumps,
Filters, and Chlorinators,'' as an illustrative aide in identifying
pressure cleaner booster pumps, as such pumps would be certified under
the ANSI/UL 1081-2014 standard. However, DOE recognizes that other
varieties of dedicated-purpose pool pumps may also be certified under
ANSI/UL 1081-2014 and thus, the reference is not mandatory in
determining whether a given pump would meet the definition of pressure
cleaner booster pump.
DOE requests comment on the proposed definition of ``pressure
cleaner booster pump'' and whether DOE should consider making ANSI/UL
1081-2014 a required label instead of illustrative in order to
distinguish pressure cleaner booster pumps.
5. Storable and Rigid Electric Spa Pumps
In addition to swimming pools, dedicated-purpose pool pumps are
also used in spas to circulate and filter the water and operate water
jets. Similar to swimming pools, spas can range in size and
construction style. Specifically, spas can be portable or permanent
installations and can be constructed out of a variety of materials
depending on the installation.
Permanent, inground spas are typically constructed similar to small
inground pools and use the same pumps (i.e., self-priming pool filter
pumps described in section III.A.3.b) to operate the spa. In some
applications, the same self-priming pool filter pump may serve both the
pool and the spa. In other applications, the permanent, inground spa
may have a dedicated self-priming pool filter pump that is identical in
design and construction to the self-priming pool filter pump installed
in permanent, inground pools.
Conversely, for portable spas, a specific-purpose pump is typically
distributed in commerce with the portable spa. Typically, the pumps
used in portable electric spas are specifically designed and marketed
for storable electric spa applications only. Such portable electric spa
applications are aboveground and can be further differentiated into two
general categories: Storable (or temporary) electric spas and rigid (or
permanent) electric spas. A storable electric spa refers to an
inflatable or otherwise temporary spa that can be collapsed or
compacted into a storable unit. In contrast, a rigid electric spa is
constructed with rigid, typically more durable materials and cannot be
collapsed or compacted for storage. Both of these spa varieties use a
pump to circulate water and power the water features of the electric
spa. However, the pumps that are typically installed in storable or
rigid electric spas have different performance and design
characteristics than other varieties of dedicated-purpose pool pumps
installed in permanent pools and spas due to their different usage
profiles.
In the May 2015 DPPP RFI, DOE identified spa pumps as small ESCC
pumps that do not have an integrated basket strainer. 80 FR 26475,
26481 (May 8, 2015). In response to the May 2015 DPPP RFI, APSP
commented that there is a difference between spa pumps and portable spa
pumps. APSP commented that some spa pumps are similar to other pool
pumps that are self-priming and have a strainer basket, while portable
spas are not self-priming and do not have strainer baskets. (Docket No.
EERE-2015-BT-STD-0008, APSP, No. 10 at pp. 8-9)
In response, DOE notes that ENERGY STAR also specifically defines
and differentiates ``residential portable spa pump'' as a pump intended
for installation in a non-permanently installed residential spa as
defined in ANSI/NSPI-6 (ANSI/NSPI-6-1999), ``Standard for Portable
Spas.'' According to ENERGY STAR, such pumps are sometimes referred to
as hot tub pumps, but do not include jetted bathtub pumps.\22\
---------------------------------------------------------------------------
\22\ ENERGY STAR Pool Pumps--Program Requirements Version 1.1.
Available at https://www.energystar.gov/products/spec/pool_pumps_specification_version_1_0_pd.
---------------------------------------------------------------------------
The DPPP Working Group discussed potential spa pump definitions,
necessary key characteristics that could differentiate the various
styles of spa pumps, and the appropriateness of the proposed test
procedure or any potential standards for these varieties of pumps.
Ultimately, the DPPP Working Group recommended to define ``storable
electric spa pump'' as ``a pump that is distributed in commerce with
one or more of the following: (1) An integral heater and (2) an
integral air pump.'' The DPPP Working Group also recommended to define
``rigid electric spa pumps'' as ``an end suction pump that does not
contain an integrated basket strainer or require a basket strainer for
operation as stated in the manufacturer literature provided with the
pump,'' and meets the following three criteria: (1) Is assembled with
four through bolts that hold the motor rear endplate, rear bearing,
rotor, front bearing, front endplate, and the bare pump together as an
integral unit; (2) is constructed with buttress threads at the inlet
and discharge of the bare pump; and (3) uses a casing or volute and
connections constructed of a non-metallic material. (Docket No. EERE-
2015-BT-STD-0008, No. 51, Recommendation #4 at p. 3) Research conducted
for the DPPP Working Group indicates that all pumps currently marketed
as rigid electric spa pumps exhibit all three of these features.
(Docket No. EERE-2015-BT-STD-0008, No. 53 at pp. 23-24) Additionally,
DOE's research did not identify any pumps with all three of these
features that are not marketed for use with rigid spas.
Based on the December 2015 DPPP Working Group recommendations, DOE
proposes to adopt the definitions recommended by the DPPP Working
Group.
In addition, DOE notes that the proposed definition for storable
electric spa pump differentiates the storable electric spa pump based
on the unique characteristic that the pump is an integral part of an
assembly that also contains an integral heater and/or an integral air
pump. In support of the proposed definition for storable electric spa
pump, the DPPP Working Group also recommended defining the term
``integral'' as ``a part of the device that cannot be removed without
compromising the device's function or destroying the physical integrity
of the unit.'' (Docket No. EERE-2015-BT-STD-0008, No. 51,
Recommendation #4 at p. 3) The DPPP Working Group
[[Page 64593]]
determined that the proposed approach effectively differentiated rigid
electric spa pumps from other varieties of dedicated-purpose pool
pumps. (Docket No. EERE-2015-BT-STD-0008, No. 53 at pp. 20-21) DOE
believes that the definition of integral reflects the fact that a
storable electric spa pump or rigid electric spa pumps is part of a
single, inseparable unit that also contains a heater and/or an air
pump, and which cannot be separated without compromising the physical
integrity of the equipment. Therefore, DOE proposes to adopt the
definition for integral as proposed by the Working Group. DOE notes
that the term integral is also applicable to the definitions for
integral cartridge-filter and integral sand-filter pool pumps (see
section III.A.3.c).
DOE requests comment on the proposed definitions for ``storable
electric spa pump,'' ``rigid electric spa pump,'' and ``integral.''
6. Applicability of Test Procedure Based on Pump Configuration
In addition to specific definitions, the DPPP Working Group also
discussed and provided recommendations pertinent to the scope of
applicability of the DPPP test procedure. Ultimately, the DPPP Working
Group recommended that the scope of the ECS analysis and applicable
test procedure be limited to specific varieties of dedicated-purpose
pool pumps. (Docket No. EERE-2015-BT-STD-0008, No. 51, Recommendations
#1, #2A, and #2B at pp. 1-2; Recommendation #6 at p. 5) Specifically,
the DPPP Working Group recommended that the scope of analysis for
standards consider only the following DPPP varieties and only
recommended test methods for these varieties:
self-priming pool filter pumps,
non-self-priming pool filter pumps,
waterfall pumps, and
pressure cleaner booster pumps.
(Docket No. EERE-2015-BT-STD-0008, No. 51, Recommendation #2 at p.
2 and 6 at p. 5)
Although the DPPP Working Group recommended defining integral
cartridge-filter pool pumps, integral sand-filter pool pumps, storable
electric spa pumps, and rigid electric spa pumps as dedicated-purpose
pool pumps, it did not recommend that these DPPP varieties be
considered in the ongoing ECS analysis or have test methods established
in the DPPP test procedure. (Docket No. EERE-2015-BT-STD-0008, No. 51,
Recommendations #1, #2A, and #2B at pp. 1-2; Recommendation #6 at p. 5)
For integral cartridge-filter and sand-filter pumps, as discussed
previously, the DPPP Working Group recommended to consider only a
prescriptive standard, which requires that timers be distributed in
commerce with the pumps. (Docket No. EERE-2015-BT-STD-0008, No. 51,
Recommendation #2B at pp. 1-2) With a prescriptive standard, the
performance-related metric (i.e., WEF) and test procedure are not
applicable.
Regarding storable electric spa pumps and rigid electric spa pumps,
the DPPP Working Group did not recommend including these varieties of
dedicated-purpose pool pumps in the scope of analysis for potential
standards and did not recommend establishing a test procedure for them.
(Docket No. EERE-2015-BT-STD-0008, No. 51 Recommendations #2A at pp. 1-
2 and #6 at p. 5) The DPPP Working Group excluded storable and rigid
electric spa pumps from the recommended DPPP test procedure and
standards analysis because the DPPP Working Group believed that it
would be more appropriate to test and apply standards to storable and
rigid electric spas (i.e., portable electric spas) as an entire
appliance, as is currently done under California Title 20 (Cal. Code
Regs., tit. 20 section 1604, subd. (g)(2) and section 1605.3, subd.
(g)(6)) and the ANSI/APSP Standard 14-2014 (ANSI/APSP 14-2014),
``Portable Electric Spa Energy Efficiency.'' Similarly, in response to
the May 2015 DPPP RFI, APSP commented that portable spa pumps do not
use a significant amount of energy in a portable electric spa and
should not be separately regulated as they are components used in a
regulated appliance. (Docket No. EERE-2015-BT-STD-0008, APSP, No. 10 at
pp. 8-10)
Although not included in the December 2015 DPPP Working Group
recommendations, the DPPP Working Group discussed how the load points
specified for self-priming and non-self-priming pool filter pumps were
only applicable for pumps with a rated hydraulic horsepower less than
2.5 hp, where rated hydraulic horsepower refers to the hydraulic
horsepower measured at the maximum operating speed and full impeller
diameter of the rated pump, as discussed in section III.E.1. (Docket
No. EERE-2015-BT-STD-0008, No. 57 at pp. 280-291 and No. 50 at p. 56-
62) In a meeting following the December 2015 DPPP Working Group
recommendations, on April 19, 2016, the DPPP Working Group discussed
and ultimately recommended that DOE not develop a test procedure or
standards for self-priming and non-self-priming pool filter pumps with
a rated hydraulic horsepower greater than or equal to 2.5 hp. (Docket
No. EERE-2015-BT-STD-0008, No. 79 at pp. 33-54) The DPPP Working Group
discussed how the typical applications and field use of very large pool
filter pumps differed significantly from pool filter pumps with
hydraulic horsepower less than 2.5 hp. (Docket No. EERE-2015-BT-STD-
0008, CA IOUs, No. 53 at pp. 169-171; CA IOUs, No. 54 at pp. 18-19;
Waterway, No. 54 at pp. 21-22; Zodiac, No. 54 at p. 23) Specifically,
unlike pool filter pumps with hydraulic horsepower less than 2.5 hp,
which are typically installed in residential applications (section
III.C.1), very large pool filter pumps are more commonly installed in
commercial applications. In commercial pools, the head and flow
characteristics of pool systems are significantly different from
residential applications. (Docket No. EERE-2015-BT-STD-0008, CA IOUs
No. 53 at pp. 197-198) Therefore, the DPPP Working Group determined
that any test procedure for very large pool filter pumps would require
unique load points.
In addition, the DPPP Working Group noted the lack of performance
data for self-priming and non-self-priming pool filter pumps with a
rated hydraulic horsepower greater than or equal to 2.5 hp, which
precluded the DPPP Working Group from establishing baseline and maximum
technologically feasible (``max-tech'') efficiency levels. Without
baseline and max-tech, the DPPP Working Group was unable to establish
intermediary levels, and ultimately, was not able to effectively
characterize the cost-versus-efficiency relationship for very large
pool filter pumps. As a result, the DPPP Working Group recommended that
DOE not develop standards for very large pool filter pumps as part of
the current negotiated rulemaking and did not to recommend a test
procedure for these pumps. (Docket No. EERE-2015-BT-STD-0008, No. 79 at
pp. 33-54;) Therefore, consistent with the December 2015 DPPP Working
Group recommendations, DOE proposes to not specify a test procedure for
very large pool filter pumps with a rated hydraulic horsepower greater
than or equal to 2.5 hp as part of this rulemaking. If DOE decides to
pursue a test procedure and standards for very large pool filter pumps,
DOE could do so as part of a future rulemaking. Accordingly, all future
references to pool filter pumps, self-priming pool filter pumps, and
non-self-priming pool filter pumps refer to pumps with a rated
hydraulic horsepower less than 2.5 hp.
In accordance with the December 2015 DPPP Working Group
recommendations, DOE proposes that the test procedure would only be
applicable to those DPPP varieties for
[[Page 64594]]
which DOE is considering establishing performance-based energy
conservation standards: Self-priming pool filter pumps, non-self-
priming pool filter pumps, waterfall pumps, and pressure cleaner
booster pumps. However, DOE notes that applicability of the DPPP test
procedure and standards may differ slightly with respect to dedicated-
purpose pool pumps that are supplied by single-phase versus three-phase
power. Specifically, the Working Group recommended that the scope of
standards for self-priming pool filter pumps only apply to self-priming
pool filter pumps served by single-phase power, while the recommended
test procedure and reporting requirements would still be applicable to
all self-priming pool filter pumps--both those served by single-phase
power and those served by three-phase power. The DPPP Working Group
also clarified that, regardless of whether the pump is supplied by
single- or three-phase power, the recommended rated hydraulic
horsepower limitation of 2.5 hp would still apply to both single- and
three-phase self-priming pool filter pumps. (Docket No. EERE-2015-BT-
STD-0008, No. 82 Recommendations #3 at p. 2) Therefore, consistent with
the June 2016 DPPP Working Group recommendations, DOE proposes that the
proposals contained in this NOPR regarding the test procedure, sampling
requirements, labeling, and related provisions for dedicated-purpose
pool pumps apply to all self-priming pool filter pumps and non-self-
priming pool filter pumps less than 2.5 rated hydraulic horsepower, as
well as waterfall pumps and pressure cleaner booster pumps, regardless
of the phase of the supplied power with which they are intended to be
used. DOE accordingly will limit the scope of any potential energy
conservation standards for such equipment in a related energy
conservation standard rulemaking.
Further, consistent with the December 2015 DPPP Working Group
recommendations, DOE proposes definitions for rigid-electric and
storable-electric spa pumps as a variety of dedicated-purpose pool pump
in this test procedure NOPR, but is not prescribing test procedures or
reporting requirements for them. In response to HI's comment regarding
the applicability of the ESCC definition to spa pumps, DOE notes that
any pumps meeting the definition of dedicated-purpose pool pumps are
excluded from the ESCC definition (see section III.A.1), including
rigid-electric or storable-electric spa pumps, as well as self-priming
and non-self-priming pool filter pumps that may be installed in spas.
However, DOE notes that self-priming and non-self-priming pool filter
pumps that may be installed in spas, but are not storable or rigid
electric spa pumps, would still be subject to the test procedure as
self-priming or non-self-priming pool filter pumps, respectively,
regardless of the application.
In addition, upon further review of the DPPP market and any
potentially similar pumps, DOE determined that some end suction,
submersible pond pumps may meet the definition of self-priming or non-
self-priming pool filter pump, but were not reviewed by the DPPP
Working Group and were not intended by the DPPP Working Group to be in
the scope of this rulemaking. In order to exclude these pumps from this
regulation, DOE proposes to exclude submersible pumps from the scope of
the DPPP test procedure. To accomplish this, DOE proposes to define a
``submersible pump'' as ``a pump that is designed to be operated with
the motor and bare pump fully submerged in the pumped liquid.''
The specific test methods proposed for each of the applicable DPPP
varieties is discussed in more detail in section III.C.
DOE requests comment on the proposed scope of applicability of the
DPPP test procedure.
7. Definitions Related to Dedicated-Purpose Pool Pump Speed
Configurations and Controls
In addition to definitions of dedicated-purpose pool pump and the
specific DPPP varieties, DOE also proposes to establish definitions to
further differentiate certain varieties of dedicated-purpose pool pumps
based on the speed configuration of the motor and/or the presence of
controls on the DPPP model as distributed in commerce. The following
subsections discuss definitions for the various DPPP speed
configurations and the applicability of control definitions to
dedicated-purpose pool pumps.
Currently, dedicated-purpose pool pumps are distributed in commerce
with a variety of motor speed configurations (e.g., single-speed, two-
speed, multi-speed, or variable-speed). The DPPP Working Group
recommended that DOE establish different test points for each speed
configuration in the DPPP test procedure, in order to best represent
the different energy use patterns exhibited by each configuration (see
section III.C). (Docket No. EERE-2015-BT-STD-0008, No. 51
Recommendations #6, 7 at p. 5) Therefore, DOE proposes specific
definitions to establish the appropriate test method and load points
for applicable dedicated-purpose pool pumps.
In the second round of DPPP Working Group meetings, the DPPP
Working Group discussed and ultimately recommended definitions for the
following speed configurations for dedicated-purpose pool pumps:
Single-speed, two-speed, multi-speed, and variable-speed. (Docket No.
EERE-2015-BT-STD-0008, No. 82, Recommendation #5A at p. 3) These
definitions would enable each speed configuration to be identified and
tested using the most appropriate test method based on (1) the number
of operating speeds available on the pump; (2) the minimum operating
speed, or turn-down ratio,\23\ on the pump; (3) the pump's ability to
connect to a pool pump control; and/or (4) the characteristics of that
pool pump control. The DPPP Working Group recommended the following
definitions:
---------------------------------------------------------------------------
\23\ The turn-down ratio for multi-speed pumps, including two-
speed pumps, describes the ability of the pump to decrease speed
relative to the maximum operating speed and is calculated as the
maximum operating speed over the minimum operating speed of the
pump.
---------------------------------------------------------------------------
Single-speed dedicated-purpose pool pump means a
dedicated-purpose pool pump that is capable of operating at only one
speed.
Two-speed dedicated-purpose pool pump means a dedicated-
purpose pool pump that is capable of operating at only two different,
pre-determined operating speeds, where the low operating speed is less
than or equal to half of the maximum operating speed and greater than
zero, and must be distributed in commerce either: (1) With a pool pump
control (i.e., variable speed drive and user interface or switch) that
sets the speed in response to user preferences or (2) without a pool
pump control that has such capability but is unable to operate without
the presence of such a pool pump control.
Multi-speed dedicated-purpose pool pump means a dedicated-
purpose pool pump that is capable of operating at more than two
discrete pre-determined operating speeds separated by speed increments
greater than 100 rpm, where the lowest speed is less than or equal to
half of the maximum operating speed and greater than zero, and must be
distributed in commerce with an on-board pool pump control (i.e.,
variable speed drive and user interface or programmable switch) that
changes the speed in response to pre-programmed user preferences and
allows the user to select the duration of each speed and/or the on/off
times.
[[Page 64595]]
Variable-speed dedicated-purpose pool pump means a
dedicated-purpose pool pump that is capable of operating at a variety
of user-determined speeds, where all the speeds are separated by at
most 100 rpm increments over the operating range and the lowest
operating speed is less than or equal to one-third of the maximum
operating speed and greater than zero. Such a pump must include a
variable speed drive (i.e., equipment capable of varying the speed of
the motor) and be distributed in commerce either: (1) With a user
interface that changes the speed in response to pre-programmed user
preferences and allows the user to select the duration of each speed
and/or the on/off times or (2) without a user interface but is unable
to operate without the presence of a user interface.
(Docket No. EERE-2015-BT-STD-0008, No. 82, Recommendation #5A at p. 3)
In addition to the number of speeds available on any given pump,
the DPPP Working Group's recommended definitions contain minimum
operating speeds for two-speed, multi-speed, and variable-speed
dedicated-purpose pool pumps. Specifically, the DPPP Working Group
recommended a minimum speed less than or equal to half of the maximum
operating speed for two-speed and multi-speed dedicated-purpose pool
pumps and a minimum operating speed less than or equal to one-third of
the maximum operating speed for variable-speed dedicated-purpose pool
pumps.\24\ This is generally consistent with ANSI/APSP/ICC-15a-
2013,\25\ CA Tile 20,\26\ and ENERGY STAR,\27\ which require that, in
order to be considered two-speed, multi-speed, or variable-speed
equipment, dedicated-purpose pool pumps must have the capability of
operating at two or more speeds with the low speed having a rotation
rate that is no more than one-half of the motor's maximum rotation
rate.
---------------------------------------------------------------------------
\24\ DOE notes that the requirement for variable-speed
dedicated-purpose pool pumps would be applicable to the dedicated-
purpose pool pump, when equipped with an applicable pool pump
control, as the minimum operating speed will typically be dictated
by the control. That is, the pump must inherently be capable of
being turned down to such a speed, provided a control that is also
capable of being turned down to a speed of less than or equal to
one-third of the maximum speed.
\25\ Section 4.1.1.2.
\26\ Cal. Code Regs., tit. 20 section 1605.3, subd. (g)(5).
\27\ ENERGY STAR Pool Pumps--Program Requirements Version 1.1.
Available at https://www.energystar.gov/products/spec/pool_pumps_specification_version_1_0_pd.
---------------------------------------------------------------------------
Further, the DPPP Working Group also recommends that in order to be
considered a variable-speed dedicated-purpose pool pump, such a pump
must be capable of operating in speed increments of at most 100 rpm,
when installed with an applicable pool pump control. (Docket No. EERE-
2015-BT-STD-0008, No. 82, Recommendation #5A at p. 3) Conversely, if
such a pump is only able to operate with speed increments greater than
100 rpm, then that pump would be considered a multi-speed pump
(assuming it meets all other previously discussed requirements). The
minimum operating speed and spacing requirements in two-speed, multi-
speed, and variable-speed dedicated-purpose pool pumps ensure that the
test procedure for these speed configurations results in representative
energy performance. That is, unless the low operating speed is
consistent with or below the specified minimum operating speed, and the
speed increment requirements are met, the DPPP Working Group did not
believe that the load points and weights specified for variable-speed
dedicated-purpose pool pumps (presented in section III.C.1) would be
representative. (Docket No. EERE-2015-BT-STD-0008, No. 95 at pp. 129-
146)
Finally, the definitions recommended by the DPPP Working Group
contain requirements regarding the presence and operating
characteristics of a pool pump control. In the field, two-speed, multi-
speed, and variable-speed dedicated-purpose pool pumps require controls
to enable operation at all available speeds. In their discussions, the
DPPP Working Group acknowledged that most two-speed dedicated-purpose
pool pumps are currently distributed in commerce without controls, as
such pumps are typically intended to be paired with new or existing
two-speed controls. Similarly, the DPPP Working Group acknowledged that
variable-speed and some multi-speed dedicated-purpose pool pumps are
currently distributed in commerce without a user interface (a type of
control), as such pumps are typically intended to be paired with new or
existing pool automation systems in the field. (Docket No. EERE-2015-
BT-STD-0008, No. 95 at pp. 40-62, 76-79, 82-111; 129-147).
Certain members of the DPPP Working Group voiced concern that if
two-speed, multi-speed, and variable-speed dedicated-purpose pool pumps
were distributed in commerce without any form of control or user
interface, there would be a significant risk that such pumps would not
be paired with an applicable pool pump control in the field and would
not achieve the performance and potential energy savings represented by
the WEF metric. (Docket No. EERE-2015-BT-STD-0008, No. 91 at pp. 141-
183) Therefore, to have reasonable assurance that the test points and
resultant WEF metric for the various DPPP speed configurations would be
representative of actual performance of the equipment in the field, the
DPPP Working Group developed the recommended definitions to ensure that
only those dedicated-purpose pool pumps that either: (1) Are
distributed in commerce with a pool pump control or user interface (as
applicable) or, (2) for two-speed and variable-speed dedicated-purpose
pool pumps, requires the installation of such controls or user
interface (as applicable) in order to operate would be able to be
treated as two-speed, multi-speed, and variable-speed dedicated purpose
pool pumps.
The DPPP Working Group developed the later requirement (that two-
speed and variable-speed dedicated purpose pool pumps cannot operate
without being installed with a pool pump control or user interface, as
applicable) to accommodate those cases where a dedicated-purpose pool
pump was intended to be installed into a residence with an existing
pool pump control or user interface (as applicable) that met the stated
requirements or may be paired with an applicable pool pump control or
user interface in the field. In such cases, the dedicated-purpose pool
pump would be allowed to be sold without the presence of a pool pump
control or user interface (as applicable) so as not to burden the end-
consumer with a duplicative pool pump control or user interface.
However, to ensure that two-speed and variable-speed dedicated-purpose
pool pumps would in all cases be installed and operated with an
applicable pool pump control or user interface that enables the
expected energy performance, the definitions require that these pumps
be unable to operate without being connected to an applicable pool pump
control or user interface in the field. Specifically, the Working Group
recommended that the two-speed DPPP definition require such a pump to
be distributed in commerce either: (1) With a pool pump control that
has certain capabilities or (2) without a pool pump control that has
those capabilities but is unable to operate without the presence of
such a pool pump control. Similarly, the Working Group recommended that
the variable-speed DPPP definition require such a pump to include a
variable speed drive and be distributed in commerce either: (1) With a
pool pump user interface with certain capabilities or (2) without a
user interface but is unable to operate without the presence of a user
[[Page 64596]]
interface. Conversely, the DPPP Working Group did not believe that this
accommodation was necessary for multi-speed dedicated-purpose pool
pumps and, as a result, multi-speed dedicated-purpose pool pumps are
required to be distributed in commerce with an on-board control. DOE
notes that, based on the proposed definition, multi-speed dedicated-
purpose pool pumps would be required to have an on-board control when
distributed in commerce, which includes when the pump is imported into
the United States.
While the DPPP Working Group's recommended definitions for two-
speed, multi-speed, and variable-speed dedicated-purpose pool pumps all
reference the presence and operating characteristics of pool pump
controls, the applicable types of controls vary among the definitions.
In the definition of variable-speed dedicated-purpose pool pump, the
definition refers to the terms ``variable speed drive'' and ``user
interface,'' where the terms ``variable speed drive'' and ``user
interface'' refer to a specific variety of pool pump control.
Conversely, in the case of two-speed and multi-speed dedicated-purpose
pool pumps, the recommended definitions allow for an additional variety
of pool pump controls, namely switches, which are applicable to such
equipment.
In addition, the definitions of multi-speed and variable-speed
dedicated-purpose pool pump require the applicable pool pump control to
be programmable such that users may select the duration of each speed
and/or the on/off times and the pump will automatically operate
according to that schedule without manual intervention. Both of these
definitions are meant to capture pool pump controls and user interfaces
that allow the user to schedule the periods of time the pool pump is
operating at any given speed, as well as when the pump turns on and
turns off. Pool pump controls and user interfaces that, for example,
merely enable the user to set a duration of operation at high speed and
then default to low speed operation, but do not allow the user to pre-
determine when the pump would turn on and off would not meet the
definition of multi-speed or variable-speed dedicated-purpose pool
pump. (Docket No. EERE-2015-BT-STD-0008, No. 92 at pp. 222-231)
Conversely, for two-speed dedicated-purpose pool pumps, the DPPP
Working Group recommended that the definition include the requirement
that the pool pump control be capable of changing the speed in response
to user preferences, but did not recommend that such controls must
operate on a pre-programmed schedule. As such, the functionality
required for two-speed pool pump controls may be accomplished by an
automated, pre-programmed, timer-based control and user interface or a
simple manual switch that would require the user to physically switch
between the low and high operating speeds. The DPPP Working Group
accommodated more simplistic controls for two-speed dedicated-purpose
pool pumps based on the fact that most two-speed dedicated-purpose pool
pumps available in the market today are not currently sold with any
integrated control. (Docket No. EERE-2015-BT-STD-0008, No. 92 at pp.
215-222)
The pool pump control varieties, pool pump control operating
characteristics, and requirements regarding the inclusion of pool pump
controls applicable to each DPPP speed configuration are summarized in
Table III.2.
Table III.2--Summary of Applicable Pool Pump Control Varieties and Related Requirements for Each DPPP Speed
Configuration
----------------------------------------------------------------------------------------------------------------
Inclusion of pool pump
DPPP Speed configuration definition Applicable pool pump Pool pump control must controls as distributed
control varieties be pre-programmable in commerce
----------------------------------------------------------------------------------------------------------------
Two-Speed............................ Variable speed No..................... Included or DPPP model
drive and user cannot operate without
interface or being installed with
Switch........ such controls.
Multi-Speed.......................... Variable speed Yes.................... Included and on-board.
drive and user
interface or
Switch........
Variable-Speed....................... Variable speed Yes.................... Included or DPPP model
drive and user cannot operate without
interface. being installed with
such controls.
----------------------------------------------------------------------------------------------------------------
However, to ensure that the more accommodating requirements for
pool pump controls in the two-speed DPPP definition would not result in
an inadvertent loophole and/or bias in the market for DPPP varieties
where two-speed dedicated-purpose pool pumps may be the least efficient
option, the DPPP Working Group recommended additional provisions for
larger two-speed self-priming pool filter pumps. Specifically, in order
to use the two-speed DPPP test procedure (described in section
III.C.1.b), the DPPP Working Group recommended that self-priming pool
filter pumps that are greater than or equal to 0.711 rated hydraulic
horsepower and less than 2.5 rated hydraulic horsepower and that are
two-speed must also be distributed in commerce either: (1) With a pool
pump control (variable speed drive and user interface or switch) that
changes the speed in response to pre-programmed user preferences and
allows the user to select the duration of each speed and/or the on/off
times or (2) without a pool pump control with such capability but is
unable to operate without the presence of such a pool pump control.
(Docket No. EERE-2015-BT-STD-0008, No. 82, Recommendation #5B at p. 3).
This is discussed in more detail in section III.C.1.e.
In this NOPR, DOE proposes to adopt the definitions for single-
speed, two-speed, multi-speed, and variable-speed dedicated-purpose
pool pump as proposed by the DPPP Working Group, with a few minor
modifications. DOE notes that the definition of variable-speed
dedicated-purpose pool pump recommended by the DPPP Working Group
clarifies the meaning of the term variable speed drive as describing
``equipment capable of varying the speed of the motor,'' while the
definitions of two-speed and multi-speed dedicated-purpose pool pump
also reference this term but do not contain such a clarification.
Therefore, to clarify the meaning of variable speed drive and ensure
that such clarification is applicable to all DPPP speed configurations,
DOE proposes to establish a definition for variable speed drive, for
the purposes of applying the DPPP test procedure, as equipment capable
of varying the speed of the motor that removes the clarifying
[[Page 64597]]
parenthetical (``equipment capable of varying the speed of the
motor''). DOE believes the terms ``user interface'' and ``switch'' are
unambiguous and well-understood in the industry and, therefore, do not
require explicit definitions.
DOE requests comments on these proposed definitions for single-
speed, two-speed, multi-speed, and variable-speed dedicated-purpose
pool pump.
DOE also requests comment on any additional criteria or specificity
that might be required in the definitions to effectively differentiate
the various speed configurations for different DPPP varieties.
For dedicated-purpose pool pumps distributed in commerce with
applicable pool pump controls, the DPPP Working Group considered
additional requirements if the controls also include ``freeze
protection controls.'' Freeze protection controls are controls that, at
a certain ambient temperature, turn on the dedicated-purpose pool pump
to circulate water for a period of time to prevent the pool and water
in plumbing from freezing. As the control schemes for freeze protection
vary widely between manufacturers, the resultant energy consumption
associated with such control can also vary depending on control
settings and climate. To ensure freeze protection controls on
dedicated-purpose pool pumps only operated when necessary and did not
result in unnecessary, wasted energy use, the DPPP Working Group
discussed and ultimately recommended establishing prescriptive
requirements for dedicated-purpose pool pumps that are distributed in
commerce with freeze protection controls. Specifically, the DPPP
Working Group recommended that all dedicated-purpose pool pumps
distributed in commerce with freeze protection controls be shipped
either:
(1) With freeze protection disabled or
(2) with the following default, user-adjustable settings:
a. The default dry-bulb air temperature setting is no greater than
40 [deg]F; and
b. The default run time setting shall be no greater than 1 hour
(before the temperature is rechecked); and
c. The default motor speed shall not be more than \1/2\ of the
maximum available speed.
(Docket No. EERE-2015-BT-STD-0008, No. 82, Recommendation #6A at p. 4).
In order to identify dedicated-purpose pool pumps with freeze
protection controls for which the recommended prescriptive requirements
would be applicable, DOE proposes to define ``freeze protection
controls'' as ``pool pump controls that, at a certain ambient
temperature, turn on the dedicated-purpose pool pump to circulate water
for a period of time to prevent the pool and water in plumbing from
freezing.''
DOE requests comment on the proposed definition for freeze
protection controls.
8. Basic Model
In the course of regulating consumer products and commercial and
industrial equipment, DOE has developed the concept of a ``basic
model'' to determine the specific product or equipment configuration(s)
to which the regulations would apply. For the purposes of applying the
proposed DPPP regulations, DOE also proposes to define what constitutes
a ``basic model'' of a dedicated-purpose pool pump. Applying this basic
model concept would allow manufacturers to group similar models within
a basic model to minimize testing burden, while ensuring that key
variables that differentiate DPPP energy performance and/or utility are
maintained as separate basic models. In other words, manufacturers
would need to test only a representative number of units of a basic
model in lieu of testing every model they manufacture. However,
manufacturers may only group individual models of dedicated-purpose
pool pumps that are reasonably similar; that is, only dedicated-purpose
pool pumps from the same equipment class may be grouped together. In
addition, the represented performance for all models within a basic
model must be based on the tested performance of the least efficient
model.
In the January 2015 general pumps TP final rule, DOE adopted a
definition for a ``basic model'' of pump that provided additional
specifications regarding the characteristics that differentiate basic
models, including variation in number of stages for multistage pumps,
variation in impeller trim, and variation in motor horsepower resulting
from differences in number of stages or impeller trim. 81 FR 4086,
4092-94 (Jan. 25, 2016).
DOE proposes to amend the definition of ``basic model'' for pumps
established in the January 2016 general pumps TP final rule to also
accommodate dedicated-purpose pool pumps. DOE notes that many of the
specific accommodations in the basic model definition regarding number
of stages for multistage pumps and trimmed impellers are applicable
only to those general pumps that were the subject of the January 2016
general pumps TP final rule. 81 FR 4086 (Jan. 25, 2016). DOE
understands that dedicated-purpose pool pumps are exclusively single-
stage pumps and, therefore, the provision regarding variation in number
of stages is not applicable. Furthermore, DOE understands that each
DPPP model is offered with only one impeller diameter, unlike general
pumps for which a given pump model may be sold with many different
impeller diameters that are customized for each application. Therefore,
DOE believes that the provision for grouping individual pumps that vary
only in impeller diameter, or impeller trim, is also not applicable to
dedicated-purpose pool pumps; any variation in impeller trim would
constitute a separate basic model for dedicated-purpose pool pumps.
Finally, as neither the multistage nor impeller trim specifications for
basic model designation apply to dedicated-purpose pool pumps, the
provision regarding variation in motor horsepower resulting from
variation in either of those characteristics also does not apply to
dedicated-purpose pool pumps.
Therefore, DOE proposes to adopt only the general provisions of the
current pump basic model definition that are applicable to dedicated-
purpose pool pumps, which includes all units of a given product or
equipment type (or class thereof) manufactured by one manufacturer,
having the same primary energy source, and having essentially identical
electrical, physical, and functional (or hydraulic) characteristics
that affect energy consumption, energy efficiency, water consumption,
or water efficiency. In addition, DOE proposes to clarify that the
specific provisions regarding number of stages, impeller trim, and
variation in motor horsepower as a result of those characteristics
adopted in the pumps basic model definition are only applicable to the
general pumps addressed by the January 2015 general pumps TP and ECS
final rule, for which standards are specified in 10 CFR 431.465(b). 81
FR 4086 (Jan. 25, 2016) and 81 FR 4368 (Jan. 26, 2016).
DOE requests comment on the proposed definition of ``basic model.''
In addition, DOE requests comment on any characteristics unique to
dedicated-purpose pool pumps that may necessitate modifications to the
proposed definition of ``basic model.''
B. Rating Metric
One of the first and most important issues DOE must consider in
designing a test procedure is the selection of the regulatory metric.
In selecting an appropriate metric for dedicated-purpose pool pumps,
the DPPP Working Group reviewed applicable metrics
[[Page 64598]]
currently employed by existing regulatory and voluntary programs for
dedicated-purpose pool pumps in the United States and internationally.
Ultimately, the DPPP Working Group recommended using a new metric, the
WEF, as the regulatory metric for dedicated-purpose pool pumps. (Docket
No. EERE-2015-BT-STD-0008, No. 51, Recommendation #5 at p. 4) A review
of the existing regulatory programs are discussed in more detail in
section III.B.1 and the proposed WEF metric is presented in section
III.B.2.
1. Review of Current DPPP Regulatory and Voluntary Programs
In considering a metric for dedicated-purpose pool pumps, the DPPP
Working Group conducted research to identify what, if any, DPPP-related
regulatory and voluntary programs currently exist. DOE identified one
regulatory program, first adopted by the California Energy Commission
(CEC) and subsequently implemented in a number of other States,\28\ and
three domestic voluntary pool pump programs by APSP, the Consortium for
Energy Efficiency (CEE), and ENERGY STAR that are relevant to
dedicated-purpose pool pumps. DOE also identified international pool
pump programs established in Australia and New Zealand, as well as
DOE's own January 2016 general pumps TP final rule. 81 FR 4086 (Jan.
25, 2016).
---------------------------------------------------------------------------
\28\ See, e.g. Ariz. Rev. Stat. section 44-1375 (2015); Conn.
Agencies Regs. section 16a-48.4 (2015); Fla. Stat. Ann. section
533.909 (2015); and Wash. Rev. Code Ann. section 19.260.040 (2015).
---------------------------------------------------------------------------
The majority of existing regulatory and voluntary programs in the
United States for dedicated-purpose pool pumps focus on energy factor
(EF) as the key metric for describing performance. Some programs also
establish prescriptive requirements related to the construction of DPPP
motors. Specifically, Article 4 of Chapter 4 of Title 20 of the
California Code of Regulations, ``Appliance Efficiency Regulations,''
(CA Title 20); \29\ ANSI/APSP/ICC-15a-2013; \30\ the CEE Residential
Swimming Pool Initiative; \31\ and ENERGY STAR \32\ all require testing
and reporting of EF and other pump performance parameters at a variety
of load points, specified in terms of up to three systems curves
(curves A, B, and C) and up to four speeds (minimum, maximum, half, and
most efficient speed). In addition to EF, three of these programs
(i.e., CA Title 20, ANSI/APSP/ICC-15a-2013, and ENERGY STAR) require
reporting of nominal motor speed, flow, and input power at the
specified load points based on testing in accordance with ANSI/HI 1.6-
2000.\33\ The three unique system curves (curve A, curve B, and curve
C) are described by equations in terms of head and flow, as shown in
Table III.3, and were developed to be representative of 2.0-inch, 1.5-
inch, and 2.5-inch diameter plumbing, respectively.\34\
---------------------------------------------------------------------------
\29\ California Energy Commission (CEC). Chapter 4: Energy
Conservation, Article 4: Appliance Efficiency Regulations. In
California Code of Regulations Title 20. Public Utilities and
Energy. Sec. 1601 1608. March 28, 2014. CEC-140-2014-002.
www.energy.ca.gov/2014publications/CEC-140-2014-002/CEC-140-2014-002.pdf . A 2015 update to the CEC Title 20 Appliance Efficiency
Regulations was released in July 2015. CEC-400-2015-021. https://www.energy.ca.gov/2015publications/CEC-400-2015-021/CEC-400-2015-021.pdf.
\30\ Section 4.1.2 of ANSI/APSP/ICC-15a-2013.
\31\ Consortium for Energy Efficiency (CEE). CEE High Efficiency
Residential Swimming Pool Initiative. December 2012. https://library.cee1.org/sites/default/files/library/9986/cee_res_swimmingpoolinitiative_07dec2012_pdf_10557.pdf.
\32\ ENERGY STAR Program Requirements Product Specifications for
Pool Pumps, Final Test Method. Rev. Jan-2013. https://www.energystar.gov/sites/default/files/specs/Pool%20Pump%20Final%20Test%20Method%2001-15-2013.pdf.
\33\ DOE notes that CA Title 20 actually requires that
measurements of pump efficiency be conducted in accordance with
ANSI/HI 1.6-2000, but does not explicitly extend this requirement to
measured speed, flow, and input power, which are the variables
necessary to calculate EF. Cal. Code Regs. section1604, subd. (g).
\34\ PG&E developed curves A, B, and C based data from an
exercise by ADM Associates, Inc. in 2002, EVALUATION OF YEAR 2001
SUMMER INITIATIVES POOL PUMP PROGRAM and contractor input. However,
the actual data for the curves are not contained in the ADM report
(the ADM report can be found at www.calmac.org/publications/SI_Pool_Pump.pdf; Last accessed April 4, 2016). Curves A and B are
first formally mentioned in a subsequent report by PG&E in Codes and
Standards Enhancement Initiative for FY 2004. However, this report
does not discuss the derivation of the curves. (https://consensus.fsu.edu/FBC/Pool-Efficiency/CASE_Pool_Pump.pdf; Last
accessed April 29, 2016). In addition, section 4.1.2.1.3 of ANSI/
APSP/ICC-15a-2013 describes curves A, B, and C as ``approximately''
representative of 2.0-inch, 1.5-inch, and 2.5-inch pipe,
respectively.
Table III.3--Pump System Curve Formulas
------------------------------------------------------------------------
Curve Formula
------------------------------------------------------------------------
A................................ Head (feet) = 0.0167 x Flow 2 (gpm)
B................................ Head (feet) = 0.050 x Flow 2 (gpm)
C................................ Head (feet) = 0.0082 x Flow 2 (gpm)
------------------------------------------------------------------------
The majority of programs reference and require reporting on each of
curves A, B, and C; however, programs differ in the number of operating
speeds that are required to be tested. For example, CA Title 20
requires manufacturers to report all applicable quantities \35\ on each
curve at maximum speed only for single-speed dedicated-purpose pool
pumps and at both maximum and minimum speeds for two-speed, multi-
speed, and variable-speed dedicated-purpose pool pumps. Cal. Code Regs.
section1604, subd. (g). Conversely, ANSI/APSP/ICC-15a-2013 requires
testing at maximum speed for single-speed pumps; all available speeds
for multi-speed pumps (including two-speed pumps); and maximum,
minimum, half, and most efficient speed for variable-speed dedicated-
purpose pool pumps.\36\ The load points specified by each program are
summarized in Table III.4.
---------------------------------------------------------------------------
\35\ CA Title 20 requires reporting of motor nominal speed
(rpm), flow (gpm), power (W and volt amps (VA)), EF (gal/Wh). Cal.
Code Regs. section 1606, subd. (a).
\36\ Sections 4.1.2.1.4-4.1.2.1.6 of ANSI/APSP/ICC-15a-2013.
Table III.4--Summary of Load Points Required by CA Title 20, ANSI/APSP/ICC-15a-2013, ENERGY STAR, and CEE
----------------------------------------------------------------------------------------------------------------
ANSI/APSP/ICC-15a-
Pump speed(s) CA title 20 2013 ENERGY STAR CEE
----------------------------------------------------------------------------------------------------------------
Single-speed............. Max Speed on Curves Max Speed on Curves Max Speed on Curves N/A.*
A, B, & C. A, B, & C. A, B, & C.
Two-speed................ Max and Min Speed on Max and Half Speed Max and Half Speed Max and Half Speed
Curves A, B, & C. on Curves A, B, & C. on Curves A, B, & C. on Curve A.
Multi-speed.............. Max and Min Speed on All Available Speed All Available Speed Max and Half Speed
Curves A, B, & C. on Curves A, B, & C. on Curves A, B, & C. on Curve A.
[[Page 64599]]
Variable-speed........... Max and Min Speed on Max, Min, Half, and Max, Min, and Most Max, Half, and Most
Curves A, B, & C. Most Efficient Efficient Speed on Efficient Speed on
Speed on Curves A, Curves A, B, & C. Curve A.
B, & C.
----------------------------------------------------------------------------------------------------------------
* CEE requires applicable pool pumps to meet an EF requirement at both a high and low speed and, therefore,
single-speed pool pumps are not eligible for CEE qualification.
In addition to requiring measurement and reporting of DPPP
performance characteristics, CA Title 20,\37\ APSP/ANSI/ICC-15a-
2013,\38\ ENERGY STAR,\39\ and CEE \40\ contain prescriptive
requirements regarding the design and characteristics of the DPPP motor
and controls. Specifically, CA Title 20, ANSI/APSP/ICC-15a-2013, and
ENERGY STAR all require that DPPP motors must:
---------------------------------------------------------------------------
\37\ Cal. Code Regs. section 1605.3, subd. (g) and section 1604,
subd. (g).
\38\ Sections 4.1.1, ``Motors,'' and 4.2, ``Pump controllers''
of ANSI/APSP/ICC-15a-2013.
\39\ ENERGY STAR Pool Pumps--Program Requirements Version 1.1.
Available at https://www.energystar.gov/products/spec/pool_pumps_specification_version_1_0_pd.
\40\ Consortium for Energy Efficiency (CEE). High Efficiency
Residential Swimming Pool Initiative: Pool Pump Control
Specification. January 1, 2013. https://library.cee1.org/sites/default/files/library/9988/cee_residential_pool_pump_control_specification_29414.pdf.
---------------------------------------------------------------------------
(1) Have the capability of operating at two or more speeds, where
the ``low'' speed has a rotation rate that is no more than one-half of
the motor's maximum rotation rate, if the motor is 1 hp or greater;
(2) be operated with an applicable multi-speed pump control with a
default circulation speed no more than one-half of the motor's maximum
rotation rate and whose high speed override capability, if available,
does not extend for a period exceeding 24 hours; and
(3) have their efficiency reported, as measured in accordance with
the test method of the Institute of Electrical and Electronics
Engineering (IEEE) 114-2001.
CA Title 20 also requires that DPPP motors not be split-phase or
capacitor start-induction run-type motors. Cal. Code Regs. section
1605.3, subd. (g) and section 1604, subd. (g).
In addition to the testing and prescriptive design requirements,
ENERGY STAR \41\ and CEE \42\ also specify performance requirements
based on EF at specified speed points on curve A only.\43\ The ENERGY
STAR and CEE requirements are specified in Table III.5 and Table III.6,
respectively. CA Title 20 \44\ and APSP/ANSI/ICC-15a-2013 do not
currently have any minimum energy performance requirements (i.e., these
programs do not specify a minimum EF requirement).
---------------------------------------------------------------------------
\41\ ENERGY STAR Pool Pumps--Program Requirements Version 1.1.
Available at https://www.energystar.gov/products/spec/pool_pumps_specification_version_1_0_pd.
\42\ Consortium for Energy Efficiency (CEE). High Efficiency
Residential Swimming Pool Initiative: Pool Pump Specification.
January 1, 2013. Available at: https://library.cee1.org/sites/default/files/library/9987/cee_residential_pool_pump_specification_90947.pdf.
\43\ DOE notes that, as acknowledged by Pentair during the DPPP
Working Group meetings, while curve A is referenced in the CEE High
Efficiency Residential Swimming Pool Initiative (see https://library.cee1.org/sites/default/files/library/9986/cee_res_swimmingpoolinitiative_07dec2012_pdf_10557.pdf), an error
may have been made in establishing the CEE performance levels and
that CEE is aware that some data were generated using curve C, where
curve A was intended, resulting in the error. (Docket No. EERE-2015-
BT-STD-0008, Pentair, No. 38, p. 135)
\44\ Cal. Code Regs. section 1605.3, subd. (g) and section 1604,
subd. (g).
Table III.5--Table ENERGY STAR Pool Pump Energy Factor Criteria at Pool
Pump Performance Curve A *
------------------------------------------------------------------------
Energy efficiency
Pump sub-variety Speed setting level gal/Wh
------------------------------------------------------------------------
Single-Speed Pump............. Single-Speed..... EF >=3.80
Multi-Speed, Variable-Speed Most Efficient EF >=3.80
and Variable-Flow Pump. Speed.
------------------------------------------------------------------------
* Although the ENERGY STAR test method requires the testing and
reporting of EF and other DPPP performance metrics at curves A, B, and
C at various speed points, the ENERGY STAR specification is only
applied on curve A at a single speed point.
Table III.6--CEE Tier 1 and 2 EF Requirements
----------------------------------------------------------------------------------------------------------------
High speed
Efficiency level Lower speed * EF gal/Wh Low speed ** [dagger] EF
EF gal/Wh gal/Wh
----------------------------------------------------------------------------------------------------------------
CEE Tier 1.................................... No Requirement.................. >=3.8 >=1.6
CEE Tier 2.................................... >=12.0.......................... >=5.5 >=1.7
----------------------------------------------------------------------------------------------------------------
* Where ``lower speed'' is the optimal or most efficient speed for the pool pump, likely ranging from 600 to
1,200 RPM.
** Where ``low speed'' is either the minimum speed for two-speed pumps or half the maximum speed for variable-
speed pumps, typically 1,725 RPM.
[dagger] Where ``high speed'' is the maximum operating speed of the pump, usually 3,450 RPM.
[[Page 64600]]
Internationally, the Australia state and territory governments and
the New Zealand government operate the Energy Rating Labeling Program
that relies on Australian Standard (AS) 5102-2009, ``Performance of
household electrical appliances--Swimming pool pump--units, Parts 1 and
2'' (AS 5102-2009) as the basis for the efficiency levels and testing
requirements for residential pool pumps. The minimum energy performance
standard in part 2 of AS 5102-2009 is stated in terms of a minimum EF
at a single load point on a new, curve D, shown in Table III.7. The
current MEPS is 8 liters/watt-hour (2.09 gal/Wh).
Table III.7--Curve D Definition
------------------------------------------------------------------------
Metric equivalent Imperial unit equivalent *
------------------------------------------------------------------------
H (m) = 0.00018 Flow (L/min).** H (ft) = 0.0084 x Flow
(gpm).**
------------------------------------------------------------------------
* 1 liter/minute = gallons/minute.
** 1 meter (pressure) = feet (pressure).
Finally, DOE notes that in January 2016, DOE published the January
2016 general pumps TP final rule in which DOE established definitions,
sampling plans, and a test procedure applicable to pumps. 81 FR 4086
(Jan. 25, 2016). DOE established a new metric, the pump energy index
(PEI), to rate the energy performance of pumps subject to that test
procedure. 81 FR 4086, 4104-4109 (Jan. 25, 2016). That test procedure
contains methods for determining pump energy index for continuous loads
(PEICL) for pumps sold without continuous or non-continuous
controls, and the pump energy index for variable loads
(PEIVL) for pumps sold with either continuous or non-
continuous controls. Both PEICL and PEIVL
describe the weighted average performance of the rated pump at specific
load points, normalized with respect to the performance of a minimally
compliant pump without controls. Id. Both PEICL and
PEIVL can be generally evaluated as the weighted average
input power to the motor or controls, if available, at specific load
points over the weighted average input power to a pump and motor that
is minimally compliant with DOE's energy conservation standards for
general pumps established in a final rule also published in January
2016 serving the same hydraulic load. 81 4086, 4104-4109 (Jan. 25,
2016) (January 2016 general pumps TP final rule) and 81 FR 4368 (Jan.
26, 2016) (January 2016 general pumps ECS final rule).
2. Proposed Metric: Weighted Energy Factor
In developing an appropriate metric for dedicated-purpose pool
pumps, the DPPP Working Group reviewed the applicable metrics (i.e.,
PEI, EF, WEF) and considered the advantage and disadvantages of each.
Overall, DOE discussed with the DPPP Working Group the key objectives
of any DPPP metric, including that it (1) be objectively measurable,
(2) be representative of the energy use or energy efficiency of
dedicated-purpose pool pumps, (3) provide an equitable differentiation
of performance among different DPPP models and technologies, (4) be
able to compare the energy efficiency of a given DPPP model to a
minimum standard level, and (5) provide the necessary and sufficient
information for purchasers to make informed decisions regarding DPPP
selection. (Docket No. EERE-2015-BT-STD-0008, No. 38 at pp. 207-208)
The DPPP Working Group focused on defining a performance-based
metric that is similar to EF metric currently used to describe DPPP
performance by many existing programs, as presented in III.B.1, but
that also accounts for the potential energy savings of equipment with
multiple operating speeds. (Docket No. EERE-2015-BT-STD-0008, No. 38 at
pp. 211-213) Specifically, the DPPP Working Group considered developing
a metric that is a weighted average of the performance of a dedicated-
purpose pool pumps at multiple speed points along a representative
system curve. Ultimately, the DPPP Working Group recommended using the
weighted energy factor (WEF), which is defined as the ratio of the flow
provided by the pump, divided by the input power to the pump, at one or
more load points, where these load points are selected depending on the
specific DPPP variety and speed configuration, as shown in equation
(1). (Docket No. EERE-2015-BT-STD-0008, No. 38 at pp. 209-223)
The DPPP Working Group recommended weighting the measured flow and
power individually in the numerator and denominator, respectively,
instead of first calculating the EF at each load points and then
weighting the calculated EF values at each load point together. The
DPPP Working Group believed that weighting the individual flow and
input power points instead of the EF values would be more
representative of the relative energy performance of DPPP models. In
particular, the DPPP Working Group determined that calculating the
weighted average flow over the weighted average input power, as
proposed, would result in a relative improvement in energy efficiency
between single-speed, two-speed, multi-speed, and variable-speed
equipment commensurate with that likely to be experienced in the field.
Conversely, weighting the EF values directly would exaggerate the
improvement resulting from variable speed technology. (Docket No. EERE-
2015-BT-STD-0008, ASAP, No. 48 at pp. 1-2; No. 57 at pp. 25-60)
The equation for WEF is shown in the equation (1):
[GRAPHIC] [TIFF OMITTED] TP20SE16.001
Where:
WEF = weighted energy factor in kgal/kWh;
wi = weighting factor at each load point i;
Qi = flow at each load point i in gal/min; \45\
---------------------------------------------------------------------------
\45\ Pi,j and Qi,j are determined in
accordance with December 2015 DPPP Working Group recommendations.
(Docket No. EERE-2015-BT-STD-0008, No. 51 Recommendation #8 at p. 6)
See section III.D for a discussion of this methodology.
---------------------------------------------------------------------------
Pi = input power to the motor (or controls, if present)
at each load point i in W;
i = load point(s), defined uniquely for each DPPP variety; and
n = number of load point(s), defined uniquely for each speed
configuration.
(Docket No. EERE-2015-BT-STD-0008, No. 51 Recommendation # 5 at p.
4)
The specific load points and weights for each DPPP variety are
discussed in section III.C.
As seen in equation (1), this metric would be expressed in terms of
kilogallons per kilowatt-hour (kgal/kWh), similar to the EF metric.
Regarding the units of the WEF metric, members of the DPPP Working
Group suggested that the values of flow and power be determined in
gallons and watts, respectively, but the resultant WEF metric be
represented in terms of kgal/kWh. DOE notes that this is inconsistent
with the EF metric, which
[[Page 64601]]
represents in terms of gal/Wh, but is numerically identical because
both the numerator and denominator are scaled consistently. Pentair
stated that, because pools are often discussed in terms of thousands or
tens of thousands of gallons, the pool industry often does not
understand EF until it is explained as the ability to pump 10,000
gallons for 1 kilowatt-hour of energy. (Docket No. EERE-2015-BT-STD-
0008, Pentair No. 59 at p. 132) Therefore, the DPPP Working Group
recommended dividing the numerator and denominator by 1,000, to
translate the flow, in gallons, and power, in W, to kilogallons and kW,
respectively to facilitate the calculation of WEF in kgal/kWh, which
are units that may be more readily understood by both the industry and
the market.
DOE agrees with the DPPP Working Group that the recommended WEF
metric, as shown in equation (1), provides a representative, objective,
and informative characterization of DPPP performance. As such, based on
the recommendations of the DPPP Working Group, DOE proposes to adopt
the WEF metric as the performance-based metric for representing the
energy performance of certain styles of dedicated-purpose pool pumps.
DOE notes that any standards considered for any dedicated-purpose pool
pumps for which the WEF applies would use this metric as a basis for
the standard level. However, as discussed in section III.A.6, DOE notes
that the WEF metric only is applicable to the varieties of dedicated-
purpose pool pumps for which the DPPP Working Group recommends
performance standards.
DOE requests comment on its proposal to adopt WEF as the metric to
characterize the energy use of certain dedicated-purpose pool pumps and
on the proposed equation for WEF.
C. Test Methods for Different DPPP Categories and Configurations
As discussed in section III.B.2, DOE proposes to characterize the
performance of dedicated-purpose pool pumps according to the WEF, which
is calculated as the weighted average of the flow over the weighted
average of the input power, each measured at different speeds and load
points. Due to differences in equipment design and typical use
profiles, the DPPP Working Group recommended that weights and load
points be specified uniquely for each DPPP variety and pump speed
configuration. Specifically, the DPPP Working Group recommended unique
load points for the various speed configurations (e.g., single-speed,
two-speed, multi-speed, or variable-speed dedicated-purpose pool pumps)
of self-priming and non-self-priming pool filter pumps with a rated
hydraulic horsepower less than 2.5 hp (section III.C.1), as well as
waterfall pumps (section III.C.1.e) and pressure cleaner booster pumps
(section III.C.3), which reference only a single load point. (Docket
No. EERE-2015-BT-STD-0008, No. 51 Recommendation #6 at p. 5) The load
points and weights recommended by the DPPP Working Group in the
December 2015 DPPP Working Group recommendations for each DPPP variety
are summarized in Table III.8.
[[Page 64602]]
[GRAPHIC] [TIFF OMITTED] TP20SE16.002
Subsequently, in the second round of negotiations, the DPPP Working
Group reevaluated the recommended test procedure for pressure cleaner
booster pumps. In the June 2016 DPPP Working Group recommendations, the
DPPP Working Group recommended a revised load point of 10 gpm at the
minimum head the pump can provide at or above 60 ft, where the pressure
cleaner booster pump can vary speed to achieve the minimum head.
(Docket No. EERE-2015-BT-STD-0008, No. 82, Recommendation #8 at pp. 4-
5).
The load points for each DPPP variety are defined as the
intersection of the head values described by the reference system
curve,\46\ which describes the representative hydraulic characteristics
of a typical installation for the specific DPPP variety, and the
performance curve for any given dedicated-purpose pool pump at a given
operating speed. Each intersection point, or load point, is specified
in terms of head and flow. As each available operating speed on two-
speed, multi-speed, and variable-speed dedicated-purpose pool pumps
represents a different performance curve, these pumps require multiple
load points to effectively characterize their performance. The load
points for self-priming and non-self-priming pool filter pump,
waterfall pumps, and pressure cleaner booster pumps are discussed in
the subsequent sections.
---------------------------------------------------------------------------
\46\ Note the ``reference system curve'' is a flat head value
for waterfall pumps and pressure cleaner booster pumps.
---------------------------------------------------------------------------
1. Self-Priming and Non-Self-Priming Pool Filter Pumps
This section identifies the different speed configurations, load
points, and weighting factors for both self-priming and non-self-
priming pool filter pumps. As noted in section III.A.3, self-priming
and non-self-priming pool filter pumps have different construction
characteristics and potentially different applications. However, during
the Working Group meetings, the DPPP Working Group discussed how the
performance of these two different varieties of pumps are comparable in
most instances. In addition, the DPPP Working Group acknowledged that
both varieties of pool filter pumps could theoretically be installed in
either aboveground or inground pools, depending on the requirements of
the particular application. (Docket No. EERE-2015-BT-STD-0008, No. 57
at pp. 329-331) Specifically, the CA IOUs noted that the pump curves
from several manufacturers for aboveground pool filter pumps are
similar to those for the manufacturers' respective inground pumps.
(Docket No. EERE-2015-BT-STD-0008, CA IOUs, No. 57 at p. 329) In
addition, the DPPP Working Group discussed how the referenced system
curves A, B, and C primarily were developed based on inground pools,
and
[[Page 64603]]
that little data exists regarding the representative system curves for
aboveground pools. (Docket No. EERE-2015-BT-STD-0008, Waterway, No. 39
at p. 54; Waterway, No. 53 at pp.146-147; CA IOUs, No, 53 at p. 147)
To provide comparability between WEF ratings for self-priming and
non-self-priming pool filter pumps, the DPPP Working Group recommended
the same reference system curve for both self-priming and non-self-
priming pool filter pumps. Specifically, the DPPP Working Group
discussed how curve C, which pertains to 2.5-inch piping, is a
reasonable representation of typical existing pool installations, and
would only become more common as new pools typically are designed with
2.5-inch piping (curve C), instead of the more restrictive 1.5-inch
(curve B) plumbing design that is more common in older pools. (Docket
No. EERE-2015-BT-STD-0008, CA IOUs, No. 59 at p. 98; Hayward, No. 59 at
pp. 106-107; Waterway, No. 53 at p. 146; DOE, No. 53 at pp. 147-148)
Accordingly, consistent with the recommendations of the DPPP Working
Group, DOE proposes that self-priming and non-self-priming pool filter
pumps be tested at specific load points specified along curve C (see
Table III.3).
DOE requests comment on its proposal to test self-priming and non-
self-priming pool filter pumps at load points specified along curve C
to determine the WEF for such pumps.
In addition to the specified system curve, the DPPP Working Group
recommended specific operating speeds or flow points that would dictate
the different load points for the different speed configurations of
self-priming and non-self-priming pool filter pumps (see Table III.8).
The specific load points for single-speed, two-speed, multi-speed, and
variable-speed pool filter pumps are discussed in sections III.C.1.a,
III.C.1.b, and III.C.1.c, respectively.
a. Single-speed Pool Filter Pumps
Single-speed pool filter pumps, by definition and design, are only
capable of operating at one speed. Therefore, the DPPP Working Group
recommended testing single-speed pool filter pumps at the pump's
maximum, and only, speed of rotation on curve C. That is, the load
point for single-speed pool filter pumps would be specified as the
point of intersection between the pump's performance curve at its
maximum speed and the system curve C, as shown in Figure III.2. DOE
believes the load point recommended by the DPPP Working Group is
representative of the performance of single-speed pool filter pumps and
provides an equitable comparison among equipment.
[GRAPHIC] [TIFF OMITTED] TP20SE16.003
DOE requests comment on its proposal to test single-speed pool
filter pumps at a single load point corresponding to the maximum speed
for that pump on curve C.
b. Two-speed Pool Filter Pumps
Two-speed pumps, by definition and design, are capable of operating
at two discrete speeds. As such, the DPPP Working Group recommended
evaluating performance at two load points, which would capture the
differing performance at the high and low speeds. The Working Group
also agreed that these two load point are representative of the typical
operation of two-speed pool filter pumps in the field. Specifically,
the DPPP Working Group discussed that two-speed pool filter pumps
perform two functions: (1) Long-term filtration at low speed and low
flow to provide an adequate ``turnover rate'' \47\ and (2) short-term
cleaning or mixing at high speed and high flow to
[[Page 64604]]
operate suction-side pool cleaners and ensure proper mixing of the
water.48 49 50 As discussed in section III.B.1, many of the
existing regulatory and voluntary programs identified in the United
States require that the low speed on two-speed pumps is at least 50
percent lower than the maximum, or high, speed of rotation. Consistent
with typical two-speed pool filter pump design and the requirements of
existing regulatory programs, the DPPP Working Group recommended
testing two-speed pool filter pumps (1) at the load point corresponding
to the pump's maximum speed of rotation on curve C and (2) at the load
point corresponding to half of the maximum-speed flow rate with total
dynamic head at or above curve C. (Docket No. EERE-2015-BT-STD-0008,
No. 51, Recommendation # 6, at p. 5) Figure III.3 illustrates these
test points.
---------------------------------------------------------------------------
\47\ The turnover rate is described in the pool industry (and
defined in ANSI/APSP/ICC-15a-2013) as ``the total number of times
the entire volume of water in the pool is circulated (or ``turned
over'') in a time period of 24 hours.'' For residential pools, ANSI/
APSP/ICC-15a-2013 recommends a minimum turnover time of 12 hours,
which results in a turnover rate of two. For commercial and public
pools, requirements for turnover rates and times are typically set
by local authorities.
\48\ Rainer, L. Proposal Information Template for: Residential
Pool Pump Measure Revisions. 2008. Prepared for PG&E.
www.energy.ca.gov/appliances/2008rulemaking/documents/2008-05-15_workshop/other/PGE_Updated_Proposal_Information_Template_for_Residential_Pool_Pump_Measure_Revisions.pdf.
\49\ SCE. Commercial Variable Speed Pool Pump Market
Characterization and Metering Study. February 2015. www.etcc-ca.com/sites/default/files/reports/et13sce1170_comm_vfd_pool_pumps_final.pdf.
\50\ CA IOUs. Pools & Spas Codes and Standards Enhancement
(CASE) Initiative for PY 2013: Title 20 Standards. July 29, 2013.
https://www.energy.ca.gov/appliances/2013rulemaking/documents/proposals/12-AAER-2F_Residential_Pool_Pumps_and_Replacement_Motors/California_IOUs_Response_to_the_Invitation_to_Submit_Proposals_for_Pool_and_Spas_2013-07-29_TN-71756.pdf.
---------------------------------------------------------------------------
To test applicable two-speed dedicated-purpose pool pumps at the
low speed point, the pump operating speed should be reduced to the low-
speed setting to achieve the specified flow rate. If the two-speed pump
has a low-speed setting that is exactly one-half of the high speed
setting, as is typical of pool filter pump design, the low-speed
setting will result in a flow rate that is exactly one-half of the flow
rate at maximum speed on curve C. In addition, the resultant head point
will be exactly on curve C, as shown on the dashed line in Figure
III.3.\51\ However, this load point is only possible for pumps with the
low-speed setting equivalent to one-half of the rotating speed of the
maximum speed setting.
---------------------------------------------------------------------------
\51\ The pump affinity laws describe the relationship of pump
operating speed, flow rate, head, and hydraulic power. According to
the affinity laws, speed is proportional to flow such that a
relative change in speed will result in a commensurate change in
flow. The affinity laws also establish that pump total head is
proportional to speed squared and hydraulic power is proportional to
speed cubed.
[GRAPHIC] [TIFF OMITTED] TP20SE16.004
For any pool filter pumps that may have a low-speed setting lower
than one-half of the maximum speed, the low-speed setting would not be
able to achieve a flow rate of one-half the flow rate at maximum speed.
Therefore, in order to achieve the specified flow point, such a pump
would be required to operate at the high-speed setting and be throttled
in order to achieve a flow rate of exactly one-half of the flow rate at
maximum speed, as shown in Figure III.4 (option 1). This would result
in a WEF that is lower (less efficient) than two-speed pumps with a
low-speed setting that is exactly one-half of the maximum operating
speed. Throttling the high-speed of a two-speed pump, rather than
utilizing the low-speed, would not capture the actual efficiency, and
thus the actual potential energy savings, of the pump when operated at
low speed.
[[Page 64605]]
[GRAPHIC] [TIFF OMITTED] TP20SE16.005
DOE notes that an alternative option for testing a two-speed pump
would be to specify the low-speed load point as the point where that
pump performance curve intersects curve C (option 2). This would result
in a WEF that is higher (more efficient) than comparable two-speed
pumps with low-speed settings that are higher (e.g., one-half of
maximum speed or higher).
Although two-speed pumps typically are equipped with alternating
current (AC) induction motors that can operate with either 2- or 4-
poles \52\ activated, offering nominal synchronous operating speeds of
3,600 or 1,800 rpm, respectively, DOE notes that, due to motor slip,
the motor may rotate at slightly less than half of the maximum speed of
rotation. Alternatively, two-speed motors may be available with a low
speed option that is less than half of the maximum speed, for example
Waterway noted the potential for 2-/6-pole DPPP models that would be
capable of operating at either 3,600 or 1,200 rpm, respectively. (EERE-
2015-BT-STD-0008, Waterway, No. XX at pp. YYY) DOE does not believe
that testing such a pump at only the high-speed setting would be
representative of the performance of such pumps. Specifically, DOE
understands, based on discussions with the DPPP Working Group, that
most pumps would be sized and installed in a given pool application
based on the low-speed flow rate, to provide adequate filtration at
that speed and flow. The pump would be turned up to high speed
periodically to provide the cleaning/mixing function. (EERE-2015-BT-
STD-0008, CA IOUs, No. 58 at pp. 152--53; CA IOUs, No. 53 at p. 159--
60; CA IOUs, No. 56 at p. 31; CA IOUs, No. 57 at pp.358--59) DOE
believes this is the case for all two-speed pumps, regardless of their
relative low- and high-speed settings and, therefore, believes that it
is most representative to test all two-speed pumps at the low-speed
setting on curve C. DOE also notes that, based on the proposed
definition of a two-speed pump, a pump that operates at two speeds with
a low speed that is greater than one-half of the maximum speed is not
considered a two-speed dedicated-purpose pool pump. Dedicated-purpose
pool pumps that have a second operating speed that is lower than the
maximum speed but higher than one-half of the maximum speed would be
tested as single-speed dedicated-purpose pool pumps.
---------------------------------------------------------------------------
\52\ Poles are the number of sets of three-way electromagnetic
windings contained within a motor. A 2-pole motor has one set of
three-way windings, a 4-pole as two sets, and a 6-pole has three
sets. The speed of the motor is a function of both the operating
frequency and the number of poles in the motor.
---------------------------------------------------------------------------
To provide consistent and comparable ratings among two-speed pool
filter pumps, DOE proposes to establish the following two test points
for two-speed pool filter pumps: (1) A high flow point at the maximum
speed at curve C and (2) a low flow point at the low-speed setting on
curve C. DOE believes that these test points are representative of
typical pool filter pump operation and energy performance.
Specifically, DOE believes that the high flow and speed load point
effectively characterizes the efficiency of the pump in a cleaning/
mixing application, and low speed and low flow load point characterizes
the efficiency of the pump in a typical filtration application. DOE
also believes that the proposed load points for two-speed pool filter
pumps are consistent with the intent of the DPPP Working Group. While
DOE acknowledges that the DPPP Working Group specifically recommended a
flow rate of one-half of the flow rate at the maximum speed of rotation
on curve C, DOE believes the DPPP Working Group was considering only
the most common two-speed pool filter pump design, with low-speed equal
to one-half the maximum speed, when specifying the load points. (Docket
No. EERE-2015-BT-STD-0008, No. 51, Recommendation # 6, at p. 5)
[[Page 64606]]
DOE believes, based on the discussions of the DPPP Working Group, that
the Working Group intended for two-speed pumps with low-speed settings
other than one-half of the maximum speed of rotation to be operated at
that low-speed setting and not throttled to achieve a specific flow
value, as that is not likely to occur in the field.
However, by specifying that two-speed pool filter pumps would be
tested at the low speed that is available on the pump, DOE recognizes
that there is an opportunity for manufacturers to improve their WEF
score by offering a low speed with a slower speed of rotation. While,
in most cases, DOE believes that such differentiation is warranted, the
DPPP Working Group acknowledged on several occasions that there is a
minimum flow rate that is required for effective pool filtration and
that flow rates below that minimum value are not useful and do not
result in energy savings in the field. (EERE-2015-BT-STD-0008, Pentair,
No. 53 at p. 136; CA IOUs, No. 53 at p. 136-137) Therefore, DOE
believes that two-speed pool filter pumps with a low speed of rotation
below a minimum threshold that is deemed reasonable for pool
applications should not be able to be tested to determine the WEF
rating of the pump, as such a rating would not be representative of the
pump's performance in the field.
For multi-speed and variable-speed pool filter pumps, DOE proposes
to establish discrete flow points, specified as a function of the
pump's rated hydraulic horsepower at maximum speed on curve C, that are
intended to represent the minimum flow rate for typical ``small'' and
``large'' pool applications (see section III.C.1.c for more
discussion). Specifically, in section III.C.1.c DOE proposes a low flow
rate of 24.7 gpm for multi-speed and variable-speed pool filter pumps
that have a hydraulic output power less than or equal to 0.75 hp (small
pool filter pumps) and a low flow rate of 31.1 gpm for multi-speed and
variable-speed pool filter pumps that have a hydraulic output power
greater than 0.75 (large pool filter pumps). DOE believes these flow
rates would also be representative minimum flow rates for two-speed
pool filter pumps and would effectively prevent the inclusion of
unreasonably low speeds on two-speed pool filter pumps for the sole
purpose of inflating WEF ratings.
DOE proposes that the low speed flow rate cannot be below 24.7 gpm
for two-speed pool filter pumps that have a hydraulic output power less
than or equal to 0.75 hp (small pool filter pumps) and that the low
speed flow rate of cannot be below 31.1 gpm for two-speed pool filter
pumps that have a hydraulic output power greater than 0.75 hp (large
pool filter pumps). If a two-speed pump has a flow rate below the
specified value at low speed, the low speed of that pump would not be
tested. That is, the pump would only be tested at the high speed
setting, similar to a single-speed pump, since the low speed setting
results in a flow rate below the specified low flow rate on curve C.
DOE is not aware of any such two-speed pumps that currently have a
speed below the stated values. However, DOE believes the proposed test
procedure is representative of the potential use of any such pumps, as
any available low speeds that result in flow rates below the specified
flow rates would not be useful and, therefore, would not be used in the
field.
DOE requests comment on the proposed load points for two-speed pool
filter pumps, as well as the minimum flow rate thresholds of 24.7 gpm
for two-speed pool filter pumps that have a hydraulic output power less
than or equal to 0.75 hp (small pool filter pumps) and a low flow rate
of 31.1 gpm for two-speed pool filter pumps that have a hydraulic
output power greater than 0.75 and less than 2.5 hp (large pool filter
pumps).
In particular, DOE requests comment on the load points for two-
speed pool filter pumps with a low-speed setting that is higher or
lower than one-half of the maximum speed setting.
DOE also requests comment on the availability and any examples of
two-speed pool filter pumps with a low-speed setting that are not
exactly one-half of the maximum speed setting.
c. Variable-Speed and Multi-Speed Pool Filter Pumps
Although the DPPP Working Group suggested that DOE separately
define variable-speed and multi-speed pool filter pumps, they
recommended that the same test procedure be applied to both speed
configurations. (Docket No. EERE-2015-BT-STD-0008, No. 51,
Recommendation # 6, at p. 5) For variable- and multi-speed pool filter
pumps, the DPPP Working Group also proposed two load points that are
generally representative of a high-speed mixing/cleaning flow rate and
a low-speed filtration flow rate, similar to two-speed pool filter
pumps (as discussed in section III.C.1.b). However, the high-speed and
low-speed load points for variable- and multi-speed equipment are
specified in a slightly different manner than for two-speed equipment.
Specifically, as shown in Table III.9, the DPPP Working Group
recommended testing multi- and variable-speed pool filter pumps at (1)
a high-speed load point that is achieved by running the pump at 80
percent of maximum speed (and flow rate) on curve C and (2) a low-speed
load point that is representative of a specific, typical filtration
flow rate, as opposed to a specific speed setting or relative reduction
from maximum speed. (Docket No. EERE-2015-BT-STD-0008, No. 51,
Recommendation #6 at p. 5)
Table III.9--Variable- and Multi-Speed Load Points Recommended by DPPP Working Group
----------------------------------------------------------------------------------------------------------------
Load point Flow rate (gpm) Head (ft) Speed (rpm)
----------------------------------------------------------------------------------------------------------------
High Speed.................... Qhigh(gpm) = 0.8 x H>=0.0082 x Qhigh\2\ Lowest available speed
Qmax\speed@c. for which the pump can
achieve the specified
flow rate (a pump may
vary speed to achieve
this load point).
Low Speed..................... Qlow(gpm) =
If pump H>=0.0082 x Qlow\2\
hydraulic hp at max
speed on curve C is
>0.75, then Qlow =
31.1 gpm.
If pump
hydraulic hp at max
speed on curve C is
<=0.75, then Qlow =
24.7 gpm.
----------------------------------------------------------------------------------------------------------------
The DPPP Working Group recommended these flow rates because the
range of operating speeds available in multi- and variable-speed pool
filter pumps affects the typical sizing and operation of the pumps in
the field. Specifically, the DPPP Working Group recommended a high flow
rate of 80 percent of the flow at maximum speed
[[Page 64607]]
on curve C to reflect the ability of variable-speed and some multi-
speed pumps to be ``right-sized'' and provide a specific amount of flow
that may be less than the flow rate at maximum speed on curve C. (EERE-
2015-BT-STD-0008, No. 57 at pp. 388-405) The DPPP Working Group
discussed how dedicated-purpose pool pumps are typically over-sized
and, therefore, may not require the maximum amount of flow the pump can
provide. (EERE-2015-BT-STD-0008, CA IOUs, No. 53 at pp. 142-143;
Waterway, No. 54 at p. 51) Such oversizing often occurs as a result of
the discrete horsepower sizes available, where a dedicated-purpose pool
pump with pump horsepower slightly larger than that required may be
installed when the calculated load is between two discrete nominal
horsepower sizes. (EERE-2015-BT-STD-0008, Waterway, No. 57 at pp. 396-
397) In addition, a larger variable speed pump than needed may also be
installed in some installations to ensure the dedicated-purpose pool
pump will be able to accommodate the pool volume, even if the pool
filter becomes dirty.\53\ For example, the Independent Pool & Spa
Service Association (IPSSA) recommends, in their basic training manual,
to oversize the pump by 25 percent.\54\
---------------------------------------------------------------------------
\53\ As the pool filter accumulates debris, this increases the
dynamic head within the pool system plumbing
\54\ Independent Pool & Spa Service Association (IPSSA) Inc.
2008. Basic Training Manual. Prepared by Robert Lowry of Lowry
Consulting Group, LLC, for the IPSSA.
---------------------------------------------------------------------------
The DPPP Working Group also recommended that the high flow point be
determined at the lowest speed available on the pump with a head point
that is on or above curve C. (Docket No. Docket No. EERE-2015-BT-STD-
0008, No. 51, Recommendation #6 at p. 5) DOE notes that, for some
multi-speed pumps, the high flow point may be determined at the maximum
operating speed of the pump and may not be on curve C, as the multi-
speed pump does not have a lower operating speed available that can
also provide 80 percent of the flow rate at maximum speed on curve C.
For example, a three-speed dedicated-purpose pool pump that can operate
with 2-, 4-, or 6-poles is capable of operating only at the discrete
speeds of 3,600, 1,800, and 1,200 rpm, respectively. For such a pump,
the lower operating speeds of 1,800 and 1,200 rpm would not be capable
of providing a flow rate of 80 percent of the flow rate at maximum
speed on curve C. Therefore, the aforementioned three-speed pump would
need to be tested at the maximum operating speed and throttled to a
head pressure higher than curve C to achieve a flow rate of 80 percent
of the flow rate at maximum flow on curve C, as shown in Figure III.5.
[GRAPHIC] [TIFF OMITTED] TP20SE16.006
DOE believes that such operation is representative of the energy
use of multi-speed pumps, as they would not be able to achieve the 80
percent reduction in speed at the high flow point and, therefore, would
not be able to be ``right-sized'' to provide a specific flow rate.
Also, specifying the same flow rate for variable-speed and multi-speed
pumps results in WEF ratings that are more directly comparable between
the speed configurations.
As a result, DOE proposes to accept the DPPP Working Group
recommendation that the high flow load point be determined at 80
percent of flow rate of the maximum speed of the pump on or above curve
C. (Docket No. EERE-2015-BT-STD-0008, No. 51, Recommendation #6 at p.
5) That is, all multi-speed and variable-speed pumps will be first
evaluated at maximum speed on curve C to determine the flow rate at
that point. Then, the pump speed will be reduced and/or the pump total
head will be increased to achieve a flow rate equivalent to 80 percent
of the flow rate measured at the maximum operating speed on curve C for
that pump. The flow and input power to the
[[Page 64608]]
pump at this 80 percent load point would be used to represent the
performance of the pump at high speed and flow in calculating the WEF.
DOE requests comment on the proposal to specify the high speed and
flow point for multi-speed and variable-speed pool filter pumps based
on a flow rate of 80 percent of the flow rate at maximum speed on curve
C and head at or above curve C.
Specifically, DOE requests comment on the treatment of multi-speed
pumps and the necessity to throttle multi-speed pumps on the maximum
speed performance curve if appropriate lower discrete operating speeds
are not available to achieve 80 percent of the flow rate at maximum
speed on curve C while still maintaining head at or above curve C.
To develop the low flow rate for variable- and multi-speed pool
filter pumps, the DPPP Working Group considered the unique application
and operation of multi-speed and variable-speed dedicated-purpose pool
pumps in the field. That is, the DPPP Working Group commented that, as
multi-speed and variable-speed pumps are able to operate at speeds and
flow rates significantly lower than their maximum operating speed,
larger pumps may be installed in a given application than would
otherwise be required, but the flexibility in operating speeds provides
the ability to operate the pool filter pump at only the required
minimum filtration flow rate for the given application. That is, a
variable-speed pump with a rated hydraulic horsepower of 1.5 hp
(approximately 3 nameplate horsepower \55\) may be installed to replace
a two-speed pump with a rated hydraulic horsepower of 1 hp
(approximately 1 nameplate horsepower), but would still be capable of
providing the same (or lower) pool filtration flow rate than the pump
it is replacing. (EERE-2015-BT-STD-0008, CA IOUs, No. 57 at p. 280)
Therefore, instead of specifying the low flow point in terms of the
maximum or available operating speeds of the pump, the DPPP Working
Group recommended specifying the low flow points as specific, discrete
flow rates that are representative of the typical flow rates observed
in the field.
---------------------------------------------------------------------------
\55\ Nameplate horsepower refers to the nameplate, or rated,
horsepower of the motor, see section III.E.1 for more details.
---------------------------------------------------------------------------
To develop a methodology to assign specific flow rates to specific
sizes of multi-speed and variable-speed pool filter pumps, DOE and the
DPPP Working Group reviewed the available data regarding the range of
typical pool filter pump filtration flow rates and most common rated
hydraulic horsepower sizes for pool filter pumps. Specifically, the DOE
identified a bimodal distribution of rated hydraulic horsepower sizes
for DPPP models in the population of self-priming pool filter pumps,
with a higher frequency of DPPP models having rated hydraulic
horsepowers of 0.5 and 0.75. (EERE-2015-BT-STD-0008, CA IOUs, No. 57 at
pp. 308-315) To effectively differentiate multi- and variable-speed
pool filter pumps appropriate for smaller pools from those appropriate
for larger pools,\56\ the DPPP Working Group recommended a threshold of
0.75 rated hydraulic horsepower. (Docket No. EERE-2015-BT-STD-0008, No.
51, Recommendation #6 at p. 5) That is, ``small'' multi-speed and
variable-speed pool filter pumps with a rated hydraulic horsepower less
than or equal to 0.75 would be associated with one specific flow rate
typical of smaller pools and ``large'' multi-speed and variable-speed
pool filter pumps with a rated hydraulic horsepower larger than 0.75
would be associated with one specific flow rate typical of larger
pools.
---------------------------------------------------------------------------
\56\ DOE reiterates that the DPPP Working Group also recommended
separate load points for pool filter pumps above 2.5 hydraulic
horsepower (see section III.A.6) and refers to such pumps throughout
this document as ``very large pool filter pumps.''
---------------------------------------------------------------------------
To develop the specific flow rates for representative small and
large pools, DOE developed flow rates that were representative of flow
rates for the most common rated hydraulic horsepower sizes of
dedicated-purpose pool pumps (i.e., 0.5 and 0.75 rated hydraulic
horsepower). To do this, DOE referenced the relationship between
hydraulic horsepower and flow rate inherent in the method for
calculating hydraulic horsepower shown in equation (2):
[GRAPHIC] [TIFF OMITTED] TP20SE16.007
Where:
H = head in feet,
Q = flow in gallons per minute, and
SG = specific gravity of water, which can be assumed to be 1.00
based upon the definition of clean water used in HI 40.6.
Assuming that curve C is a representative system curve for pools,
head can also be specified for these pumps according the equation
describing curve C (i.e., H = 0.0082 x Q\2\). Then, by rearranging
equation (2) to specify flow in terms of head and hydraulic power, and
by substituting the equation for curve C for head, a relationship can
be developed that describes the filtration flow rate on curve C for a
given pump in terms of the hydraulic horsepower provided at low speed,
as shown in equation (3).
[GRAPHIC] [TIFF OMITTED] TP20SE16.008
Where:
Qlow = the low filtration flow rate (gpm) and
PHydraulic,low = hydraulic horsepower of the pump at the
low flow rate on curve C (hp).
DOE notes that this method is consistent with the typical sizing
methods for pool filter pumps described in the industry (i.e., IPSSA),
where the necessary pump size required to accomplish the filtration
function in pools is typically determined based on the necessary flow
and head required on the pool system curve.\57\ However, as pump size
is typically described with respect to the maximum operating speed of
the pump, rather than the low speed, the difference in speed between
the low flow point and the maximum speed of the pump must be accounted
for in order to accurately estimate the typical
[[Page 64609]]
flow rates provided by the common pump hydraulic horsepower sizes found
in DOE's DPPP database. DOE assumed a 50 percent speed reduction, which
is representative of the difference between the high- and low-speeds
for two-speed pumps and the least efficient assumption for multi-speed
and variable-speed pumps. Accordingly, equation (3) can be updated to
determine a representative relationship between the low flow rate and
the rated hydraulic horsepower on curve C at maximum speed of any given
pump, as shown in equation (4):
---------------------------------------------------------------------------
\57\ Independent Pool & Spa Service Association (IPSSA) Inc.
2008. Basic Training Manual. Prepared by Robert Lowry of Lowry
Consulting Group, LLC, for the IPSSA.
[GRAPHIC] [TIFF OMITTED] TP20SE16.009
---------------------------------------------------------------------------
Where:
Qlow = the low filtration flow rate (gpm) and
PHydraulic = hydraulic horsepower of the pump at maximum
speed on curve C (i.e., rated hydraulic horsepower, see section
III.E.1) (hp).
Finally, similar to the logic applied when specifying the high flow
point for multi-speed and variable-speed pool filter pumps, the DPPP
Working Group considered that two-speed pool filter pumps, which the
multi-speed and variable-speed pool filter pumps would replace, are
typically oversized. That is, the required size to achieve a given flow
rate would be calculated according to equation (4), but if the required
horsepower landed between two horsepower bins, the pump would be up-
sized to the next highest discrete nominal motor horsepower bin. In
this case, DOE and the DPPP Working Group assumed a fixed amount of
oversizing based on the difference in horsepower between the nominal
motor horsepower bins, or 0.25 hydraulic horsepower. (Docket No. EERE-
2015-BT-STD-0008, No. 56 at pp. 209-210) In doing so, DOE presumes
that, even at low speed, the two-speed pump may be providing slightly
more flow than is required to achieve the desired turnover rate in a
given pool and, therefore, installing a variable-speed pump will allow
for the exact amount of flow to be delivered and minimize excess flow
and associated energy consumption. Using this method, DOE derived a
representative flow rate for small pool filter pumps (with rated
hydraulic horsepower at 0.5 hp) of 24.7 gpm and a representative flow
rate for the large pool filter pumps (with rated hydraulic horsepower
of 0.75 hp) of 31.1 gpm.
To relate these representative flow rates to the range of available
multi-speed and variable-speed rated hydraulic horsepower sizes, the
DPPP Working Group determined that it would be most representative to
assign flow rates based on the comparable common DPPP size that any
given multi-speed or variable-speed pool filter pump would be intended
to replace. (Docket No. EERE-2015-BT-STD-0008, No. 57 at pp. 276-283).
That is, small multi-speed and variable-speed pool filter pumps with
rated hydraulic horsepower less than or equal to 0.75 are assumed to
compete with and serve the same applications as a 0.5 rated hydraulic
horsepower pump, which is associated with a ``representative'' curve C
low, filtration flow rate of 24.7 gpm. Similarly, large multi-speed and
variable-speed pool filter pumps are assumed to compete with pumps that
are, at a minimum, 1 rated hydraulic horsepower and that typically
operate at a low filtration flow rate of 31.1 gpm.
To verify the representativeness of the specified low flow points
for multi-speed and variable-speed pool filter pumps, the DPPP Working
Group reviewed typical pool sizes and turnover rates to determine a
range of typical flow rates. The DPPP Working Group discussed that the
majority of pools are between 15,000 and 25,000 gallons, and most pools
of this size are operated with a turnover time of 12 hours. (Docket No.
EERE-2015-BT-STD-0008, No. 59 at pp. 87-88) Specifically, ANSI/NSPI-5
2003, Residential Inground Swimming Pools, recommends a turnover time
of 12 hours. This would result in a turnover rate of one to two turns
per day, depending on if the pump is operating 24 hours per day or not.
DOE notes that a turnover time greater than 12 hours is typically not
feasible because the flow rate would be below the minimum required flow
rate for proper operation of the pool filters, heater, and other
ancillary equipment. That is, CA IOUs and Pentair noted that flow rates
below 25 gpm are not representative of typical pool operation because
they are below the minimum operating speed of some pool components.
(Docket No. EERE-2015-BT-STD-0008, CA IOUs, No. 53 at pp. 136-137;
Pentair, No. 53 at p. 136)
Assuming a 12-hour turnover time and the typical range of pool
sizes noted above, typical filtration flow rates range from 21 to 35
gpm, as shown in Table III.10. This is consistent with CA IOUs
observation that typical pool filtration flow rates should be around 25
to 30 gpm. (EERE-2015-BT-STD-0008, CA IOUs, No. 57 at p. 280)
Therefore, the DPPP Working Group determined that the low flow points
for multi-speed and variable-speed pool filter pumps of 24.7 and 31.1
gpm were reasonable and representative of most residential pool
applications.
Table III.10--Typical Flow Rates By Pool Volume for a 12-hour turnover
time *
------------------------------------------------------------------------
Pool Volume (gallons) 15,000 20,000 25,000
------------------------------------------------------------------------
Flow Rate gpm.......................... 21 28 35
------------------------------------------------------------------------
* Data in the table were presented during the December 2015 Working
Group meeting (EERE-2015-BT-STD-0008, No. 50 at p. 12) for average
pool sizes based on sales data.
Based on this analysis, DOE agrees with the DPPP Working Group that
flow rates of 24.7 gpm and 31.1 gpm are representative of flow rates
that are typical for small and large pool filter pumps that are multi-
speed and variable-speed, respectively. DOE also notes that such an
approach would ensure that variable-speed pool filter pumps would
always perform better than a two-speed pump in the same application,
which DOE believes is reflective of the relative energy consumption of
two- versus variable-speed pool filter pumps in the field. Therefore,
consistent with the recommendations of the DPPP Working Group, DOE
proposes to test multi-speed and variable-speed pool filter pumps that
have a hydraulic output power less than or equal to 0.75 hp (small pool
filter pumps) at a low flow rate of 24.7 gpm and multi-speed and
variable-speed pool filter pumps that have a hydraulic output power
greater than 0.75 and less than 2.5 hp (large pool filter pumps) at a
low flow rate of 31.1 gpm, as summarized in Table III.9. (Docket No.
EERE-2015-BT-STD-0008, No. 51, Recommendation #6 at p. 5)
DOE recognizes that this proposal, similar to the proposal for the
high flow point for multi-speed and variable-speed pumps, does not
explicitly specify the head or speed at which the pump operates at the
low flow points. Instead, DOE proposes that the low and high flow rates
would be achieved at the
[[Page 64610]]
lowest available speed while operating on or above curve C to
accommodate multi-speed pumps that may not be capable of operating at
the exact speed that allows the pump to achieve the required flow rate
exactly on curve C. For such a pump, DOE proposes that the pump be
tested at the lowest available speed that can meet the specified flow
with a head point that is at or above curve C for the low-flow
(Qlow) test point, similar to the high-flow
(Qhigh) test point.
DOE requests comment on the proposed low flow points for small and
large multi-speed and variable-speed pool filter pumps.
DOE also requests comment on the treatment of multi-speed pumps and
proposal to test multi-speed pumps at the lowest available speed that
can meet the specified flow with a head point that is at or above curve
C for low-flow (Qlow) test point, similar to the high-flow
(Qhigh) test point.
d. Weighting Factor for Various Load Points
As WEF is calculated as the weighted average flow rate over the
weighted average input power to the dedicated-purpose pool pump at
various load points, as described in equation (1), DOE also must assign
weights to the load points discussed above for each self-priming or
non-self-priming pool filter pump. During the Working Group meetings,
the DPPP Working Group discussed and ultimately recommended weights for
the various speed configurations of pool filter pumps, as summarized in
Table III.11. (Docket No. EERE-2015-BT-STD-0008, No. 51 Recommendation
#7 at p. 5)
Table III.11--Summary of Load Point Weights (wi) for Self-Priming and Non-Self-Priming Pool Filter Pumps
Recommended by the DPPP Working Group
----------------------------------------------------------------------------------------------------------------
Load point(s) i
DPPP Varieties Speed type -------------------------------
Low flow High flow
----------------------------------------------------------------------------------------------------------------
Self-Priming Pool Filter Pumps and Single................................... .............. 1.0
Non-Self-Priming Pool Filter Pumps.
Two/Multi/Variable *..................... 0.80 0.20
----------------------------------------------------------------------------------------------------------------
* DOE notes that the DPPP Working Group recommendations explicitly recommended weights separately for ``Multi-
Speed'' and ``Variable-Speed'' pool filter pump, but not for ``Two-speed'' pool filter pumps. DOE believes
that this is an oversight in the documentation of the DPPP Working Group recommendation, as the DPPP Working
Group intended all two-speed, multi-speed, and variable-speed pool filter pumps to have the same weights of
0.2 at the high flow point and 0.8 at the low flow point. (Docket No. EERE-2015-BT-STD-0008, No. 57 at pp. 426-
429)
Specifically, for single-speed self-priming and non-self-priming
pool filter pumps, because such pumps are tested at only one speed, the
weight assigned to the single high flow point is 1.0. For two-speed,
multi-speed, and variable-speed pool filter pumps, DOE analyzed all
available data regarding representative operating profiles for pool
filter pumps to determine representative weights for these pumps and
presented such analysis to the DPPP Working Group.\58\ Based on DOE's
analysis and the collective industry experience of the DPPP Working
Group members, the DPPP Working Group recommended weights of 0.20 at
the high flow point and 0.80 at the low flow point. Although the DPPP
Working Group acknowledged that the relative operation of any given
pool filter pump would be variable based on the specific application,
the DPPP Working Group believed that these weights would be most
representative of the typical application and operation of dedicated-
purpose pool pumps in the field. (Docket No. EERE-2015-BT-STD-0008, No.
57 at pp. 355-367)
---------------------------------------------------------------------------
\58\ DOE's analysis of representative weights for different
varieties and speed configurations of dedicated-purpose pool pumps
is available in the docket for this rulemaking. (Docket No. EERE-
2016-BT-TP-0002)
---------------------------------------------------------------------------
In consideration of the DPPP Working Group recommendation, as well
as DOE's own analysis, DOE proposes to use the weighting factors
proposed by the DPPP Working Group and summarized in Table III.11 for
self-priming and non-self-priming pool filter pumps.
DOE requests comment on the proposal to use a weight of 1.0 for
single-speed pool filter pumps and weights of 0.20 for the high flow
point and 0.80 for the low flow point for two-speed, multi-speed, and
variable-speed pool filter pumps.
e. Applicability of Two-Speed, Multi-Speed, and Variable-Speed Pool
Filter Pump Test Methods
As discussed in section III.A.7, DOE proposes specific definitions
for two-speed, multi-speed, and variable-speed dedicated-purpose pool
pumps that would dictate which of the pool filter pump test methods
applies to a given pool filter pump, as described in sections III.C.1.a
through III.C.1.c. The definitions for two-speed, multi-speed, and
variable-speed dedicated-purpose pool pump establish specific criteria
that any given dedicated-purpose pool pump must meet in order to be
considered a two-speed, multi-speed, or variable-speed dedicated-
purpose pool pump and be eligible to apply the test points for two-
speed, multi-speed, and variable-speed pool filter pumps, respectively.
If a dedicated-purpose pool pump does not meet the definition of two-
speed, multi-speed, or variable-speed dedicated purpose pool pump
discussed in section III.A.7, DOE proposes that such a pump would be
tested using the single-speed pool filter pump test points, regardless
of the number of operating speeds the pump may have.
However, the DPPP Working Group recommended additional provisions
for two-speed self-priming pool filter pumps that are greater than or
equal to 0.711 rated hydraulic horsepower and less than 2.5 rated
hydraulic horsepower. That is, in order to use the two-speed pool
filter pump test procedure, the DPPP Working Group recommended that
self-priming pool filter pumps that are greater than or equal to 0.711
rated hydraulic horsepower and less than 2.5 rated hydraulic horsepower
and are two-speed must also be distributed in commerce either: (1) With
a pool pump control (variable speed drive and user interface or switch)
that changes the speed in response to pre-programmed user preferences
and allows the user to select the duration of each speed and/or the on/
off times or (2) without a pool pump control with such capability but
is unable to operate without the presence of such a pool pump control.
(Docket No. EERE-2015-BT-STD-0008, No. 82, Recommendation #5B at p. 3).
Effectively, this would require that only two-speed self-priming pool
filter pumps (in the referenced size range) distributed in commerce
with an automated, pre-programmable control or not distributed in
commerce with such
[[Page 64611]]
a control but unable to operate without one can apply the two-speed
test points described in the self-priming pool filter pump test
procedure. In such a case, two-speed self-priming pool filter pumps (in
the referenced size range) that are distributed in commerce with only a
manual switch would still meet the proposed definition of a two-speed
dedicated-purpose pool pump, but would not be eligible to be tested
with the two-speed pool filter pump test points. Instead, such a pump
would be tested as a single-speed pool filter pump.
Consistent with the DPPP Working Group recommendations, DOE
proposes to adopt the limitation on applicability of the two-speed test
procedure to only those two-speed self-priming pool filter pumps that
are greater than or equal to 0.711 rated hydraulic horsepower and less
than 2.5 rated hydraulic horsepower and are distributed in commerce
either: (1) With a pool pump control (variable speed drive and user
interface or switch) that changes the speed in response to pre-
programmed user preferences and allows the user to select the duration
of each speed and/or the on/off times or (2) without a pool pump
control that has capability but is unable to operate without the
presence of such a pool pump control.
DOE requests comment on the applicability of the two-speed, multi-
speed, and variable-speed pool filter pump test methods to only those
pool filter pumps that meet the proposed definitions of two-speed,
multi-speed, and variable-speed dedicated-purpose pool pump.
DOE requests comment on additionally limiting the applicability of
the two-speed test procedure to only those two-speed self-priming pool
filter pumps that are greater than or equal to 0.711 rated hydraulic
horsepower and less than 2.5 rated hydraulic horsepower and are
distributed in commerce either: (1) With a pool pump control (variable
speed drive and user interface or switch) that changes the speed in
response to pre-programmed user preferences and allows the user to
select the duration of each speed and/or the on/off times or (2)
without a pool pump control that has capability but is unable to
operate without the presence of such a pool pump control.
DOE requests comment on any additional criteria or requirements
that may be necessary to ensure that the test procedure for two-speed,
multi-speed, and variable-speed dedicated-purpose pool pumps is
representative of their likely energy performance in the field.
2. Waterfall Pumps
Another variety of dedicated-purpose pool pump covered by this
proposed DPPP test procedure is waterfall pumps. Under the proposed
definition in section III.A.4.a, waterfall pumps are pool filter pumps
that have a maximum head less than or equal to 30 feet and a maximum
speed less than or equal to 1,800 rpm. DOE also understands waterfall
pumps operate typically at a single speed. (Docket No. EERE-2015-BT-
STD-0008, Regal-Beloit America Inc, No. 53, at p. 118) Such pumps are
specialty-purpose pool filter pumps that typically operate waterfalls
or other water features in a pool. Because of these specific
applications, the DPPP Working Group recommended unique test points for
waterfall pumps that are representative of the typical applications of
these pumps.
Specifically, the DPPP Working Group recommended testing waterfall
pumps at a fixed head of 17 feet and at the maximum operating speed of
the pump. (Docket No. EERE-2015-BT-STD-0008, No. 51, Recommendation #6
at p. 5) The Working Group recommended this test point because, in its
view, it represents typical waterfall operating characteristics, which
are generally a high flow, low static head application (The range of
head values currently available for waterfall pumps is between 10 feet
and 25 feet--an average of 17.5 feet of head). The working group agreed
that all current waterfall pump models can achieve this test point, and
this test point would not restrict future product designs. (Docket No.
EERE-2015-BT-STD-0008, No. 56 at p. 230-237) Consistent with the single
recommended load point, the DPPP Working Group also recommended fully
weighting that load point (i.e., assigning it a weight of 1.0). (Docket
No. EERE-2015-BT-STD-0008, No. 51, Recommendation #7 at p. 5)
In this NOPR, DOE proposes to adopt the recommendations of the DPPP
Working Group to test waterfall pumps at a single load point at maximum
speed and a head of 17 feet and fully weight that single load point.
However, DOE proposes to specify the load point more precisely, as 17.0
feet, to indicate the requisite amount of precision with which the test
point must be achieved. DOE believes that this is a reasonable and
achievable level of precision given the repeatability of the test and
the allowable tolerances specified in sectionIII.D.2.d.
DOE requests comment on the proposed load point for waterfall pumps
of 17.0 feet of head at the maximum speed of the pump and the proposed
weight of 1.0 for the single load point.
3. Pressure Cleaner Booster Pumps
In addition to self-priming and non-self priming pool filter pumps
and waterfall pumps, the DPPP Working Group also recommended specifying
a test procedure for pressure cleaner booster pumps (PCBPs). Pressure
cleaner booster pumps, as defined in section III.A.4.b, are dedicated-
purpose pool pumps that are specifically designed to propel pressure-
side pool cleaners along the bottom of the pool in pressure-side
cleaner applications. These pressure-side cleaner applications require
a high amount of head and a low flow. In the December 2015 DPPP Working
Group recommendations, the Working Group had recommended a single,
fixed load point of 90 feet of head at maximum speed based on the fact
that any given pressure-side pool cleaner application is typically a
single, fixed load point. (Docket No. EERE-2015-BT-STD-0008, Zodiac,
No. 56 at p. 244) The DPPP Working Group developed the test point of 90
feet of head at maximum speed because it sufficiently represents
typical pressure cleaner booster pump operation, while being achievable
by all currently available models of pressure cleaner booster pumps.
However, at that time, the DPPP Working Group acknowledged that
field conditions are extremely variable, and the operating conditions
depend on the application of the pump. (Docket No. EERE-2015-BT-STD-
0008, Pentair, No. 56 at pp. 244 & Hayward Industries, No. 56 at pp.
244-246) For example, Zodiac noted that the required pressure to
operate a given pressure-side cleaner may vary from pool to pool based
on differences in pool size and length, dimensions, and friction losses
associated with the system piping. (Docket No. EERE-2015-BT-STD-0008,
Zodiac, No. 56 at p. 244)
As a result, in the second round of negotiations, the DPPP Working
Group reevaluated the recommended test procedure for pressure cleaner
booster pumps and its ability to representatively evaluate and
differentiate the potentially variable energy performance of different
PCBP technologies. Specifically, pressure-side cleaners typically
require a relatively fixed flow rate to ensure proper cleaning, and the
Working Group discussed how pressure cleaner booster pumps are
currently designed conservatively to be able to provide the requisite
flow rate in even the worst-case, highest head-loss plumbing systems
and pools. With conventional single-speed pressure
[[Page 64612]]
cleaner booster pumps, orifice rings are typically installed to
throttle the flow to the requisite flow rate at a higher head than may
be necessary for the application. (Docket No. EERE-2015-BT-STD-0008,
No. XX at p. YYY) However, the Working Group acknowledged that some
plumbing systems may be able to effectively operate a pressure-side
cleaner with significantly less head than typical, single-speed
pressure cleaner booster pumps currently provide. For example, the CA
IOUs presented data supporting the potential for variable-speed
pressure cleaner booster pumps to reduce speed and provide the
requisite flow rate and cleaner operating speed at lower head values.
(Docket No. EERE-2015-BT-STD-0008, CA IOUs, No. 69) Therefore, to
better capture the potential for variable performance of pressure
cleaner booster pumps, including variable-speed pressure cleaner
booster pumps, in the June 2016 DPPP Working Group recommendations, the
Working Group revised the recommended test point for pressure cleaner
booster pumps to be a flow rate of 10 gpm at the minimum speed that
results in a head value at or above 60 feet.\59\ (Docket No. EERE-2015-
BT-STD-0008, No. 82, Recommendation #8 at pp. 4-5) In such a case,
single-speed pressure cleaner booster pumps would still be evaluated at
a head value and flow rate similar to the previously specified 90 feet.
However, any variable-speed, multi-speed, or even two-speed pressure
cleaner booster pumps may operate at a lower speed and lower head
value, while still providing the requisite 10 gpm.
---------------------------------------------------------------------------
\59\ The actual verbiage in the June 2016 DPPP Working Group
recommendations describes this load point in tabular format. The
paragraph form presented here is identical in intent to the table
presented in the June 2016 DPPP Working Group recommendations.
---------------------------------------------------------------------------
In either case, as only a single load point is required to
adequately characterize the efficiency of pressure cleaner booster
pumps, the DPPP Working Group recommended a weighting factor of 1.0 for
measured performance at that single load point when calculating WEF.
(Docket No. EERE-2015-BT-STD-0008, No. 51, Recommendation #6 and #7 at
p. 5)
DOE agrees with the June 2016 DPPP Working Group recommendations,
and proposes to test pressure cleaner booster pumps at a single load
point of 10 gpm at the minimum speed that results in a head value at or
above 60 feet and to weight the measured performance of the pump at
that load point with a weighting factor of 1.0. However, similar to
waterfall pumps discussed in section III.C.1.e, DOE proposes to specify
the load point more precisely, as a flow rate of 10.0 gpm and a head
value at or above 60.0 feet, to indicate the requisite amount of
precision with which the test point must be achieved. DOE believes that
this level of precision is reasonable and achievable given the
repeatability of the test and the allowable tolerances specified in
section III.D.2.gIII.D.2.f.
DOE requests comment on the proposed load point for pressure
cleaner booster pumps of 10.0 gpm at the minimum speed that results in
a head value at or above 60.0 feet and the proposed weight of 1.0 for
the single load point.
DOE requests comment and information regarding if this test point
is achievable for all pressure cleaner booster pumps and, if not, how
such pumps should be tested.
4. Summary
In summary, DOE proposes unique load points for the different
varieties and speed configurations of dedicated-purpose pool pumps, as
recommended by the DPPP Working Group. DOE's proposed load points (i)
and weights (wi) used in determining WEF for each pump
variety are presented in Table III.12.
[[Page 64613]]
[GRAPHIC] [TIFF OMITTED] TP20SE16.010
D. Determination of Pump Performance
As part of DOE's test procedure for dedicated-purpose pool pumps,
DOE is specifying how to measure the performance of the dedicated-
purpose pool pump at the applicable load points (section III.C)
consistently and unambiguously. Specifically, to determine WEF for
applicable dedicated-purpose pool pumps, the proposed test procedure
specifies methods to measure the driver input power to the motor or to
the DPPP controls, if any, and the flow rate at each specified load
point, as well as the hydraulic output power at maximum speed on system
curve C (i.e., the rated hydraulic horsepower, see section III.E.1).
(Docket No. EERE-2015-BT-STD-0008, No. 51, Recommendation #5 at p. 4)
DOE notes that several industry standards currently exist that
specify test methods applicable to dedicated-purpose pool pumps. DOE
reviewed these industry test methods and provides a summary of this
review in section III.D.1. Section III.D.1 also discusses the industry
standard DOE proposes to incorporate by reference for measuring the
performance of dedicated-purpose pool pumps.
[[Page 64614]]
However, DOE believes that several exceptions, modifications, and
additions to this base test procedure are necessary to ensure accuracy
and repeatability of test measurements (sections III.D.2.a through
III.D.2.f). Finally, DOE proposes specific procedures for calculating
the WEF from the collected test data and rounding the values to ensure
that the test results are determined in a consistent manner (section
III.D.2.g).
1. Incorporation by Reference of HI 40.6-2014
When determining the appropriate test method for measuring the
relevant performance parameters for dedicated-purpose pool pumps
(namely, driver input power, flow rate, speed of rotation, and
hydraulic output power), DOE reviewed the DPPP test procedures that are
established or referenced by the existing regulatory and voluntary
programs that are discussed in section III.B.1. The rating metrics and
testing requirements for each of these programs are summarized in Table
III.13.
Table III.13--Summary of Rating Metrics and Industry Test Procedures Referenced by Various Voluntary and
Regulatory DPPP Programs
----------------------------------------------------------------------------------------------------------------
Other relevant
Rating program Metric Test procedure standards
----------------------------------------------------------------------------------------------------------------
CEC 2014 Appliance Efficiency Prescriptive design IEEE Standard 114-2001 for N/A.
Regulations. requirements. determination of motor
efficiency ANSI/HI 1.6-
2000 with additional
rating requirements and
calculations (equivalent
to ANSI/APSP/ICC-15a-2013)
for pump performance.
ENERGY STAR Program Requirements EF.................... ANSI/HI 1.6-2000 with ANSI/APSP-4-2007, ANSI/
for Pool Pumps--Version 1.0. additional rating NSPI-5-2003, ANSI/
requirements and NSPI-6-1999.
calculations (equivalent
to ANSI/APSP/ICC-15a-2013).
CEE High-Efficiency Swimming Pool EF and prescriptive ANSI/APSP/ICC-15a-2013..... N/A.
Initiative. design requirements
for DPPP controls.
Australia and New Zealand Energy EF.................... Part 1 of AS 5102-2009..... N/A.
Rating Program.
----------------------------------------------------------------------------------------------------------------
As shown in Table III.13, the CEC 2014 Appliance Efficiency
Regulations \60\ establish prescriptive design requirements for
residential pool pumps, primarily focusing on the motor and controls
with which the dedicated-purpose pool pump is sold. Cal. Code Regs.,
tit. 20 section 1605.3, subd. (g)(5). The CEC requires that reported
motor efficiency is verifiable by IEEE Standard 114-2001, ``IEEE
Standard Test Procedure for Single-Phase Induction Motors.'' \61\ The
CEC also requires reporting of DPPP performance, as determined in
accordance with the HI Standard 1.6 (ANSI/HI 1.6-2000), ``American
National Standard for Centrifugal Pump Tests'' when certifying a
dedicated-purpose pool pump under the Title 20 regulations. Cal. Code
Regs., tit. 20 section 1606, subd. (a)(3). The test requirements for
ENERGY STAR and CEE reference the ANSI/APSP/ICC-15a-2013, which is
harmonized with the CEC testing methodology and also references HI 1.6-
2000 for measurement of relevant pump performance parameters. Id. The
test requirements for the Australia and New Zealand energy rating
programs, defined in part 1 of AS 5102-2009, ``Performance of household
electrical appliances--Swimming pool pump--units: Energy consumption
and energy performance,'' are similar to the CEC testing requirements,
but includes a different test setup, different measurement
requirements, and different load points. Id.
---------------------------------------------------------------------------
\60\ California Energy Commission. 2014 Appliance Efficiency
Regulations. 2014. www.energy.ca.gov/2014publications/CEC-400-2014-009/CEC-400-2014-009-CMF.pdf.
\61\ Available for purchase at: https://standards.ieee.org/findstds/standard/114-2001.html.
---------------------------------------------------------------------------
In the January 2016 general pumps TP NOPR, DOE incorporated by
reference HI 40.6-2014 as the basis for the DOE test procedure for
general pumps, with several exceptions, modifications, and
additions.\62\ 81 FR 4086, 4109-4117 (Jan. 25, 2016). As noted in the
DPPP Working Group negotiations, HI 40.6-2014 was developed as a more
rigorous, standardized test method, based on the acceptance test
procedure provided in ANSI/HI 14.6-2011, ``Methods for Rotodynamic Pump
Efficiency Testing,'' which superseded HI 1.6-2000.\63\
---------------------------------------------------------------------------
\62\ The specific exceptions and modifications adopted in the
January 2016 general pump TP final rule and their applicability to
the DPPP test procedure proposed herein are discussed in section
III.D.2).
\63\ For more information see: https://estore.pumps.org/Standards/Rotodynamic/EfficiencyTestsPDF.aspx.
---------------------------------------------------------------------------
In the May 2015 DPPP RFI, DOE discussed the various test methods
and requested comment on any DPPP test procedure that DOE should
consider in developing a potential test procedure for dedicated-purpose
pool pumps. 80 FR 26475, 26483 (May 8, 2015). In response, HI stated
that HI 40.6-2014 was developed and vetted by manufacturers, energy
advocates, and others. HI also stated that HI 40.6-2014 is applicable
to dedicated-purpose pool pumps. (Docket No. EERE-2015-BT-STD-0008, No.
8 at p. 4) HI did not believe that there are any other relevant test
procedures that should be considered. In contrast, APSP responded that
DOE should rely and reference ANSI/APSPICC-15-2013a. APSP elaborated on
many aspects of ANSI/APSPICC-15-2013a, including that ANSI/APSPICC-15-
2013a references ANSI/HI 1.6-2000, for testing pool pumps. (Docket No.
EERE-2015-BT-STD-0008, No. 10 at p. 2) The only other comments DOE
received on this topic from the May 2015 DPPP RFI were from entities
that later joined the DPPP Working Group (see Table I.2). As previously
stated in the NOPR, the May 2015 DPPP RFI comments from DPPP Working
Group members are not addressed in this document because their concerns
were discussed during the DPPP Working Group meetings and are reflected
in the December 2015 DPPP Working Group recommendations.
In response to the comments from both APSP and HI, during the DPPP
Working Group meetings, DOE reviewed ANSI/HI 1.6-2000, ANSI/HI 14.6-
2011, and HI 40.6-2014. As mentioned by HI in the comment to the May
2015 DPPP RFI, HI 40.6-2014 was developed and vetted by manufacturers,
energy advocates, and others--specifically building on ANSI/HI 14.6-
2011. Based on this review, as discussed in the DPPP Working Group
meetings, DOE determined that HI 40.6-2014 was similar to HI 1.6-2000
and HI 14.6-
[[Page 64615]]
2011, but improves on the previous test methods by incorporating more
clear, unambiguous, specific, and repeatable language that would
improve the accuracy and consistency of the test results. (Docket No.
EERE-2015-BT-STD-0008, No. 58 at pp. 370-430) Specifically, HI 40.6-
2014 defines and explains how to calculate driver power input,\64\
volume per unit time,\65\ pump total head,\66\ pump power output,\67\
overall efficiency,\68\ and other relevant quantities at the specified
load points necessary to determine the proposed metric, WEF, and
contains appropriate specifications regarding the test setup,
methodology, standard rating conditions, equipment specifications,
uncertainty calculations, and tolerances.
---------------------------------------------------------------------------
\64\ The term ``driver power input'' in HI 40.6-2014 is defined
as ``the power absorbed by the pump driver'' and is synonymous with
the term ``driver input power'' and ``input power to the motor and/
or controls,'' as used in this document.
\65\ The term ``volume per unit time'' in HI-40.6 is defined as
``the volume rate of flow in any given section'' and is used
synonymously with ``flow'' and ``flow rate'' in this document.
\66\ The term ``pump total head'' is defined in HI 40.6-2014 as
the difference between the outlet total head and the inlet total
head and is used synonymously with the terms ``total dynamic head''
and ``head'' in this document.
\67\ The term ``pump power output'' in HI-40.6 is defined as
``the mechanical power transferred to the liquid as it passes
through the pump, also known as pump hydraulic power.'' It is used
synonymously with ``hydraulic horsepower'' in this document.
However, where hydraulic horsepower is used to reference the size of
a dedicated-purpose pool pump, it refers to the rated hydraulic
horsepower, as defined in section III.E.1.
\68\ The term ``overall efficiency'' is defined in HI 40.6-2014
as a ratio of pump power output to driver power input and describes
the combined efficiency of a pump and driver.
---------------------------------------------------------------------------
Based on this analysis, the DPPP Working Group recommended that the
DPPP test procedure be based on wire-to-water testing in accordance
with HI 40.6-2014. (Docket No. EERE-2015-BT-STD-0008, No. 51,
Recommendation #8 at p. 6) Consistent with the DPPP Working Group
recommendations, DOE believes HI 40.6-2014 contains the relevant test
methods needed to accurately characterize the performance of dedicated-
purpose pool pumps, with a few exceptions, modifications, and additions
noted in section III.D.2. Accordingly, DOE proposes to incorporate by
reference certain sections of HI 40.6-2014 as part of DOE's test
procedure for measuring the energy consumption of dedicated-purpose
pool pumps, with the exceptions, modifications, and additions listed in
III.D.2. DOE notes that HI 40.6-2014, with certain exceptions, is
already incorporated by reference into subpart Y of 10 CFR part 431 and
approved for Sec. 431.464, and appendix A to subpart Y of part 431. 10
CFR 431.463. In this rule, DOE proposes to incorporate by reference HI
40.6-2014, with certain different exceptions, into the proposed
appendix B to subpart Y that would contain the DPPP test procedure.
DOE requests comment on the proposal to incorporate by reference HI
40.6-2014 into the proposed appendix B to subpart Y, with the
exceptions, modifications, and additions listed in section III.D.2.
2. Exceptions, Modifications and Additions to HI 40.6-2014
In general, DOE finds the test methods contained within HI 40.6-
2014 are sufficiently specific and reasonably designed to produce test
results necessary to determine the WEF of applicable dedicated-purpose
pool pumps. However, only certain sections of HI 40.6-2014 are
applicable to the proposed DPPP test procedure. In addition, DOE
requires a few exceptions, modifications, and additions to ensure test
results are as repeatable and reproducible as possible. DOE's proposed
modifications and clarifications to HI 40.6-2014 are addressed in the
subsequent sections III.D.2.a through III.D.2.g.
a. Applicability and Clarification of Certain Sections of HI 40.6-2014
Although DOE proposes to incorporate by reference HI 40.6-2014 as
the basis for the DPPP test procedure, DOE notes that some sections of
the standard are not applicable to the DPPP test procedure, while other
sections require clarification regarding their applicability when
conducting the DPPP test procedure. Table III.14 provides an overview
of the sections of HI 40.62014 that DOE proposes to exclude from the
DOE test procedure for dedicated-purpose pool pumps, as well as those
that DOE proposes would only be optional and would not be required for
determination of WEF.
Table III.14--Sections of HI 40.6-2014 DOE Proposes To Exclude From Incorporation by Reference
----------------------------------------------------------------------------------------------------------------
Section No. Title Proposed applicability
----------------------------------------------------------------------------------------------------------------
40.6.4.1................................ Vertically suspended Excluded.
pumps.
40.6.4.2................................ Submersible pumps..... Excluded.
40.6.5.3................................ Test report........... Excluded.
40.6.5.5.1.............................. Test procedure........ Certain Portions Optional for Representations.
40.6.5.5.2.............................. Speed of rotation Excluded.
during test.
40.6.6.1................................ Translation of test Excluded.
results to rated
speed of rotation.
40.6.6.2................................ Pump efficiency....... Optional for Representations.
40.6.6.3................................ Performance curve..... Optional for Representations.
A.7..................................... Testing at Excluded.
temperatures
exceeding 30 [deg]C
(86 [deg]F).
Appendix B.............................. Reporting of test Excluded.
results.
----------------------------------------------------------------------------------------------------------------
DOE proposes not incorporating by reference section 40.6.4.1,
``Vertically suspended pumps,'' and section 40.6.4.2, ``Submersible
pumps,'' of HI 40.6-2014 in this DPPP TP NOPR because, as discussed in
section III.A.1, dedicated-purpose pool pumps are end suction pumps and
are not vertical turbine or submersible pumps. As such, the test
provisions applicable to vertical turbine and submersible pumps
described in section 40.6.4.1 and section 40.6.4.2 do not apply to the
DPPP TP NOPR.
Additionally, section 40.6.5.5.2, ``Speed of rotation during
test,'' of HI 40.6-2014 requires that the speed of rotation to
establish flow rate, pump total head, and power input be within the
range of 80 percent and 120 percent of the rated speed. However, in
this DPPP TP NOPR, rated or nominal speeds are not relevant, as DOE
proposes testing at the maximum operating speed; low operating speed
for two-speed pumps; and, for multi-speed and variable-speed pumps, any
available speed that can meet the prescribed head and flow points (see
section III.C.4). Similarly, section 40.6.6.1, ``Translation of test
results to rated speed of rotation,'' describes the method by which
tested data can be
[[Page 64616]]
translated to the rated speed of rotation for subsequent calculations
and reporting purposes. As DOE proposes that all testing be conducted
at the maximum speed of rotation, or at specific speeds that are
determined by other characteristics (i.e., the available discrete
operating speeds of the pump and/or the specified flow rate and
reference curve), translation of tested results based on speed is not
necessary. As a result, DOE proposes to not incorporate section
40.6.5.5.2 and 40.6.6.1, and proposes different requirements regarding
the operating speed at different test points, as summarized in Table
III.12.
HI 40.6-2014 also contains relevant requirements in section
40.6.5.5, ``Test conditions,'' for the characteristics of the testing
fluid to be used when testing pumps. Specifically, section 40.6.5.5
requires that the ``tests shall be made with clear water at a maximum
temperature of 10-30 [deg]C (50-86 [deg]F)'' and clarifies that ``clear
water means water to be used for pump testing, with a maximum kinematic
viscosity of 1.5 x 10-6 m\2\/s (1.6 x 10-5 ft\2\/s) and a
maximum density of 1000 kgm3 (62.4 lb/ft\3\).'' DOE agrees with these
requirements, as they will increase the repeatability and consistency
of the test results, since significant variations in water density or
viscosity can affect the tested pump performance. DOE proposes to
include such requirements to test with clear water by incorporating by
reference HI 40.6-2014, including section 4.6.5.5. However, in section
A.7 of appendix A, ``Testing at temperatures exceeding 30 [deg]C (86
[deg]F),'' HI 40.6-2014 addresses testing at temperatures above 30
[deg]C (86 [deg]F). DOE does not intend to allow testing with liquids
other than those meeting the definition of clear water presented
previously, including water at elevated temperatures. Therefore, DOE
proposes to exclude section A.7 from the incorporation by reference of
HI 40.6-2014. DOE notes that, in the January 2016 general pumps TP
final rule, DOE also did not incorporate section A.7 of appendix A of
HI 40.6-2014. 81 FR 4086, 4110 (Jan. 25, 2016).
Finally, DOE notes that section 40.6.5.3, ``Test report,'' provides
requirements regarding the generation of a test report and appendix B,
``Reporting of test results,'' provides guidance on test report
formatting, both of which are not required for testing and rating
dedicated-purpose pool pumps in accordance with DOE's procedure. In the
January 2016 general pumps TP final rule, DOE also did not incorporate
these sections for similar reasons. 81 FR 4086, 4110 (Jan. 25, 2016).
For the reasons stated previously, DOE proposes to not incorporate
by reference section 40.6.4.1, 40.6.4.2, 40.6.5.3, 40.6.5.5.2,
40.6.6.1, section A.7 of appendix A, and appendix B of HI 40.6-2014 as
part of the DOE test procedure for dedicated-purpose pool pumps.
DOE requests comment on its proposal to not incorporate by
reference sections 40.6.4.1, 40.6.4.2, 40.6.5.3, 40.6.5.5.2, 40.6.6.1,
A.7, and Appendix B of HI 40.6-2014 as part of the DOE test procedure
for dedicated-purpose pool pumps.
In addition to the excluded sections of HI 40.6-2014 referenced
previously, DOE also notes that certain sections of HI 40.6-2014 are
not necessary to determine WEF for applicable dedicated-purpose pool
pumps, but DOE opts to include them in the proposed DPPP test procedure
for the purposes of any other optional representations DPPP
manufacturers may wish to make regarding DPPP performance.
Specifically, only the following measurements are required to calculate
WEF for any given dedicated-purpose pool pump:
Pump power output (hydraulic horsepower) at maximum speed
of rotation on the reference curve (i.e., rated hydraulic horsepower);
driver power input (input power to the motor, or controls
if available) at all load points i, specified uniquely for each DPPP
variety and speed configuration (see section III.C);
volume rate of flow (flow rate) at all load points i,
specified uniquely for each DPPP variety and speed configuration (see
section III.C);
speed of rotation at each load point i, specified uniquely
for each DPPP variety and speed configuration (see section III.C).
HI 40.6-2014 also contains methods that describe how to determine
the BEP of the pump, pump efficiency, and overall efficiency. In
addition, HI 40.6-2014 section 40.6.6.3, ``Performance curve,''
describes how to specify head versus flow rate, power versus flow rate,
and efficiency versus flow rate performance curves. Although
determination of these pump performance metrics and curves is not
required to calculate WEF, DOE acknowledges that DPPP manufacturers may
wish to make representations regarding the performance of their
dedicated-purpose pool pumps based on these metrics, in addition to the
proposed WEF metric. Therefore, DOE proposes to incorporate by
reference certain portions of HI 40.6-2014 (i.e., sections 40.6.5.5.1,
``Test procedure''; section 40.6.6.2, ``Pump efficiency''; and section
40.6.6.3, ``Performance curve) even though they are not directly
applicable to the manner in which DOE proposes to test dedicated-
purpose pool pumps to determine WEF. In the proposed regulatory text of
the DPPP test procedure, DOE would refer specifically only to those
sections that are applicable for the determination of WEF and note that
determination of pump efficiency, overall efficiency, BEP, and pump
performance curves is not required. With regard to section 40.6.5.5.1
of HI 40.6-2014, DOE notes that the specifications regarding warm-up
time and collecting data at steady-state conditions are applicable to
the determination of WEF. However, section 40.6.5.5.1, of HI 40.6-2014
also requires measurement of pump performance at test points
corresponding to 40, 60, 75, 90, 100, 110, and 120 percent of the flow
rate at the expected BEP of the pump. DOE proposes different load
points for the varieties and speed configurations of dedicated-purpose
pool pumps to which the test procedure is applicable, which are
presented in detail in section III.C. Therefore, in the DPPP test
procedure, DOE proposes to clarify that measurements at the load points
described in section 40.6.5.5.1 are not required and that, instead,
relevant parameters must be determined at the specific load points
proposed in section III.C for each DPPP variety and speed
configuration. However, manufacturers could elect to also record data
at the test points described in section 40.6.5.5.1 in order to
determine BEP or make representations regarding pump performance over
the operating range of the equipment.
To allow manufacturers to make voluntary representations of other
metrics, in addition to WEF, DOE proposes to clarify that section
40.6.5.5.1, section 40.6.6.2, and section 40.6.6.3, of HI 40.6-2014 are
not required for determination of WEF, but may be optionally conducted
to determine and make representations about other DPPP performance
parameters.
DOE requests comment on the proposal to clarify the applicability
of sections 40.6.5.5.1, section 40.6.6.2, and section 40.6.6.3, of HI
40.6-2014.
b. Calculation of Hydraulic Horsepower
In addition to the clarifications regarding the applicability of
certain sections of HI 40.6-2014 to the DPPP test procedure, DOE
believes that clarification is also required regarding the calculation
of hydraulic horsepower. Specifically, in the January 2016 general pump
TP final rule, DOE clarified that hydraulic horsepower must be
[[Page 64617]]
calculated with a unit conversion factor of 3,956, instead of 3,960,
which is specified in HI 40.6-2014. 81 FR 4086, 4109 (Jan. 25, 2016).
DOE notes that the value of 3,956 more accurately represents the unit
conversion from the product of flow (Q) in gpm, head (H) in feet, and
specific gravity (which is dimensionless) to horsepower, when assuming
a specific gravity of 1.0. In section 40.6.6.2, HI 40.6-2014 specifies
a value of 3,960 in regards to calculating pump efficiency, but HI
40.6-2014 does not specify a specific unit conversion factor for the
purposes of calculating pump hydraulic output power. Instead, HI 40.6-
2014 provides the following equation (5) for determining pump power
output:
Pu = [rho] x Q x H x g (5)
Where:
Pu = the measured hydraulic output power of the tested
pump,\69\
---------------------------------------------------------------------------
\69\ For each of the quantities listed, HI 40.6-2014 provides
multiple metric and U.S. customary units. Appendix E also provides
unit conversions.
---------------------------------------------------------------------------
[rho] = density,
Q = the volume rate of flow,
H = pump total head, and
g = acceleration due to gravity.
\As shown in equation (5), the unit conversion factor can be
derived from the product of density and acceleration due to gravity. An
analysis was performed in support of the January 2016 general pumps TP
final rule to convert from the metric units for density and
acceleration due to gravity specified in HI 40.6-2014 to the
appropriate units. This analysis found the value of 3,956 to be more
accurate and have a greater amount of precision than the 3,960 value
specified in HI 40.6-2014 for properties and conditions of the clear
water used for testing. Therefore, to ensure consistent calculations
and results in the DOE test procedure for dedicated-purpose pool pumps,
and consistent with the January 2016 general pumps TP final rule, DOE
proposes a unit conversion factor of 3,956 instead of the 3,960 value
specified in HI 40.6-2014 and proposes to clarify that the 3,960
calculation in section 40.6.6.2 of HI 40.6-2014 should not be used.
Also, DOE notes that the value of 3,956 is the value used by the DPPP
Working Group and was shown in presentation material at the working
group meetings. (Docket No., EERE-2015-BT-STD-0008, No. 42 at p. 17)
DOE requests comment on its proposal to clarify the calculation of
pump hydraulic horsepower to reference a unit conversion of 3,956
instead of 3,960.
c. Data Collection and Determination of Stabilization
In order to ensure the repeatability of test data and results, the
DPPP test procedure must provide instructions regarding how to sample
and collect data at each load point. Such instructions ensure that the
collected data are taken at stabilized conditions that accurately and
precisely represent the performance of the dedicated-purpose pool pump
at the designated load points, thus improving repeatability of the
test.
Section 40.6.5.5.1 of HI 40.6-2014 provides that all measurements
shall be made under steady state conditions. The requirements for
determining when the pump is operating under steady state conditions in
HI 40.6-2014 are described as follows: (1) There is no vortexing, (2)
the margins are as specified in ANSI/HI 9.6.1, ``Rotodynamic Pumps
Guideline for NPSH Margin,'' and (3) the mean value of all measured
quantities required for the test data point remains constant within the
permissible amplitudes of fluctuations defined in Table 40.6.3.2.2 of
HI 40.6-2014 over a minimum period of 10 seconds before performance
data are collected. While HI 40.6-2014 does not specify the measurement
interval for determination of steady state operation, DOE understands
that a minimum of two stabilization measurements are required to
calculate an average. To provide greater specificity regarding data
collection in the context of determination of stabilization, in the
January 2016 general pump TP final rule, DOE adopted requirements that
at least two unique measurements must be used to determine
stabilization. 81 FR 4086, 4011 (Jan. 25, 2016). DOE notes that the
ENERGY STAR Program currently requires measurement equipment to record
data at a rate ``greater than or equal to one reading per second'' and
requires sampling data to be accumulated for at least one minute and
the average (arithmetic mean) value to be recorded.\70\ DOE believes
the requirements for general pumps adopted in the January 2016 general
pumps TP final rule accommodate a longer period between the sampling of
individual data points and, therefore, any measurement procedures
currently in place for ENERGY STAR testing would also meet the data
collection and stabilization requirements adopted in the January 2016
general pumps TP final rule. 81 FR 4086, 4011 (Jan. 25, 2016). As a
result, DOE believes the data collection requirements specified in the
January 2016 general pumps TP final rule are sufficient to collect
accurate and repeatable measurements, but also accommodate more
frequent data collection if test labs are able to accommodate such.
Therefore, DOE proposes to adopt requirements that at least two unique
measurements must be used to determine stabilization when testing pumps
according to the DPPP test procedure.
---------------------------------------------------------------------------
\70\ ENERGY STAR Program Requirements Product Specification for
Pool Pumps, Final Test Method. Rev. Jan-2013, section 6.2.A.3, p 4.
https://www.energystar.gov/sites/default/files/specs/Pool%20Pump%20Final%20Test%20Method%2001-15-2013.pdf.
---------------------------------------------------------------------------
Section 40.6.3.2.2 of HI 40.6-2014, ``Permissible fluctuations,''
also provides that permissible damping devices may be used to minimize
noise and large fluctuations in the data in order to achieve the
specifications noted in Table 40.6.3.2.2. To ensure that each
stabilization data point is reflective of a separate measurement, in
the January 2016 general pumps TP final rule, DOE adopted requirements
that damping devices are only permitted to integrate up to the
measurement interval. 81 FR 4086, 4011 (Jan. 25, 2016). Similarly, in
this DPPP TP NOPR, DOE proposes to specify that damping devices are
only permitted to integrate up to the measurement interval to ensure
that each stabilization data point is reflective of a separate
measurement. DOE also proposes that, for physical dampening devices,
the pressure indicator/signal must register 99 percent of a sudden
change in pressure over the measurement interval to satisfy the
requirement for unique measurements, consistent with annex D of ISO
3966:2008(E), ``Measurement of fluid flow in closed conduits--Velocity
area method using Pitot static tubes,'' which is referenced in HI 40.6-
2014 for measuring flow with pitot tubes.
DOE requests comment on the proposal to specify that at least two
unique data points must be used to determine stabilization and to allow
damping devices, as described in section 40.6.3.2.2, but with
integration limited to less than or equal to the data collection
interval.
d. Test Tolerances
As discussed in section III.D.2.a and III.C, DOE proposes to
specify unique load points for each DPPP variety and speed
configuration. DOE notes that HI 40.6-2014 does not provide explicit
tolerances around each specified load point. That is, HI 40.6-2014 does
not specify how close a measured data point must be to the specified
load point or if that data point must be corrected in any way for
deviations from the specified value. For example, the DPPP
[[Page 64618]]
test procedure proposes to require testing at a low flow point of 24.7
gpm at or above curve C for multi-speed and variable-speed pool filter
pumps. Due to experimental variability and test uncertainty, it is
possible that the recorded data point may be slightly above or below
24.7 gpm. To ensure repeatability and consistency of test results, the
DOE DPPP test procedure must specify how close each measured data point
must be to the specified load point and if any correction should occur.
To develop the proposal regarding tolerances on the measured flow
and head parameters for each load point, DOE referred to the
requirements of other existing DPPP test procedures and programs, such
as ENERGY STAR and NSF/ANSI 50-2015. Specifically, DOE identified that
the ENERGY STAR program maintains a tolerance on the flow rate used to
test pool pumps of 2.5 percent but does not require a
tolerance of the head measured at each load point for the respective
system curve under consideration.\71\ Additionally, NSF 50-2015, in
section C.1.5 of Annex C of NSF 50-2015 requires that each tested pump
at each measured load point must have:
---------------------------------------------------------------------------
\71\ ENERGY STAR Program Requirements Product Specification for
Pool Pumps, Final Test Method. Rev. Jan-2013, section 6.2.A.2, p 4.
https://www.energystar.gov/sites/default/files/specs/Pool%20Pump%20Final%20Test%20Method%2001-15-2013.pdf.
---------------------------------------------------------------------------
A tested total dynamic head that is between -3 percent and
+5 percent of the total dynamic head specified by the manufacturer's
performance curve and
a tested flow rate that is 5 percent of the
flow specified by the manufacturers performance curve.\72\
---------------------------------------------------------------------------
\72\ NSF/ANSI 50-2015 Equipment for Swimming Pools, Spas, Hot
Tubs and Other Recreational Water Facilities, 2015 NSF
International, Ann Arbor Michigan.
---------------------------------------------------------------------------
The pump performance curves used by manufacturers to describe the
operation of DPPP equipment are often compilations of multiple data
sets and are intended to represent the average operation of that
specific model of pump. DOE understands that the NSF/ANSI 50-2015
limits are intended to capture both manufacturing variability, as well
as experimental variability, and thus represent a worst case tolerance
on flow and head that should be attainable by any given unit within a
given DPPP model.
Conversely, DOE's tolerances on flow and head at each load point
are meant to represent how closely any given pump being tested can
achieve a specified load point, which is subject to experimental
uncertainty but not manufacturing variability among specific units.
Similarly, the ENERGY STAR tolerances apply to a specific tested pump
and account for experimental variability only. As a result, DOE
believes it is more appropriate to reference tolerances similar to
those referenced in ENERGY STAR for the load points specified in the
DPPP test procedure, or 2.5 percent of the specified load
point.
However, DOE notes that the load points are specified, primarily,
in terms of flow and speed for self-priming pool filter pumps, non-
self-priming pool filter pumps, and pressure cleaner booster pumps
(head is the dependent variable), while waterfall pumps have a load
point that is primarily specified in terms of head and speed (flow is
the dependent variable). That is, for self-priming pool filter pumps,
non-self-priming pool filter pumps, and pressure cleaner booster pumps,
the achievable value of pump total head or head point at each flow rate
is dependent on the specific operating speed and speed configuration of
each dedicated-purpose pool pump. For example, the high flow point for
multi-speed and variable-speed pool filter pumps is specified as 80
percent of the flow rate at the maximum speed at or above the reference
curve (i.e., curve C for pool filter pump with hydraulic horsepower
less than 2.5 hp). Different DPPP models will have different tested
head points depending on if the pump can continuously reduce speed to
achieve exactly the flow and head points on the reference curve, or if
the dedicated-purpose pool pump only has a few discrete speeds and must
be tested at 80 percent of the flow rate load point at maximum speed in
order to achieve a load point that is both at 80 percent of the flow at
maximum speed on the reference curve and at or above the reference
curve head points. In such a case, the head value would be above the
reference curve.
As a result, DOE proposes to specify, for self-priming and non-
self-priming pool filter pumps, that the tested flow rate must be
within 2.5 percent of the specified flow rate, which is the
flow rate on the reference curve at the specified speed or 24.7 or 31.1
gpm for multi-speed and variable-speed pool filter pumps. For self-
priming and non-self-priming pool filter pumps, a range of head points
would be acceptable, based on the performance of any given DPPP model.
Similarly, for pressure cleaner booster pumps, DOE proposes a test
point corresponding to a flow rate of 10.0 gpm at a head at or above
60.0 feet. As the flow rate is fixed, but the head value may vary, DOE
also proposes that the tested flow rate must be within 2.5
percent of the specified flow rate for pressure cleaner booster pumps.
For waterfall pumps, DOE proposes to specify that the tested head point
must be within 2.5 percent of the specified head value
(i.e., 17.0 0.425 feet) at maximum speed, while the flow
rate may vary based on the performance of the particular DPPP unit
under test. DOE also does not propose a tolerance on the tested speed,
as the tested maximum speeds are specific to each dedicated-purpose
pool pump being tested.
DOE requests comment on its proposal to require that the tested
flow rate at each load point must be within 2.5 percent of
the flow rate at the specified load point self-priming pool filter
pumps, non-self-priming pool filter pumps, and pressure cleaner booster
pumps.
DOE requests comment on its proposal to require that the tested
head point at each load point must be within 2.5 percent of
the head point at the specified load point for waterfall pumps.
e. Power Supply Characteristics
Because input power to the dedicated-purpose pool pump, measured at
the motor or control, as applicable, is a component of the proposed
metric, the measurement of input power to the driver is an important
element of the test. As discussed at length in the January 2016 general
pumps TP final rule, the characteristics of the power supplied to the
dedicated-purpose pool pump affect the accuracy and repeatability of
the measured power draw to the motor or control of the DPPP model being
tested. 81 FR 4086, 4112-4115 (Jan. 25, 2016). Consistent with the
requirements in the January 2016 general pumps TP final rule, to ensure
accurate and repeatable measurements of DPPP input power to the motor
or control, DOE proposes to specify nominal values for voltage,
frequency, voltage unbalance, and total harmonic distortion; as well as
tolerances for each of these quantities that must be maintained at the
input terminals to the motor and/or control as applicable.
To determine the appropriate power supply characteristics for
testing dedicated-purpose pool pumps, DOE examined applicable test
methods for similar equipment (i.e., equipment typically driven by
electric motors and sometimes accompanied with variable frequency
drives). In the January 2016 general pumps TP final rule, DOE provided
a summary of tolerances referenced in other relevant industry
[[Page 64619]]
standards \73\ and performed a detailed analysis surrounding the impact
of differences in each power supply characteristic (i.e., voltage
unbalance, voltage tolerance, frequency tolerance, voltage waveform
distortion, and source impendence) on the test measurements and
resultant metric. DOE found that large differences in voltage
unbalance, voltage tolerance, frequency tolerance, or voltage waveform
distortion can impact the performance of the motor or control
(especially variable frequency drive) with which the pump may be sold.
To ensure that such power supply characteristics were reasonable, DOE
also analyzed the typical power characteristics available on the U.S.
power grid and the feasibility of achieving the specified requirements
with or without power conditioning equipment. Id.
---------------------------------------------------------------------------
\73\ In the January 2016 general pumps TP final rule, DOE
determined that the IEEE Standard 112-2004, ``IEEE Standard Test
Procedure for Polyphase Induction Motors and Generators'' (IEEE 112-
2004) and the Canadian Standards Association (CSA) C390-10, ``Test
methods, marking requirements, and energy efficiency levels for
three-phase induction motors'' (CSA C390-10) are the most relevant
test methods for measuring input power to electric motors, as they
are the test methods incorporated by reference as the DOE test
procedure for electric motors. Other widely referenced industry
standard test methods for motors include: IEC 60034-1 Edition 12.0
2010-02, ``Rotating electrical machines--Part 1: Rating and
performance'' (IEC 60034-1:2010) and NEMA MG 1-2014, ``Motors and
Generators'' (NEMA MG 1-2014). DOE also identified both AHRI 1210-
2011, ``2011 Standard for Performance Rating of Variable Frequency
Drives,'' (AHRI 1210-2011) and the 2013 version of CSA Standard
C838, ``Energy efficiency test methods for three-phase variable
frequency drive systems,'' (CSA C838-13) as applicable methods for
measuring the performance of VSD control systems. 81 FR 4086, 4112-
15 (Jan. 25, 2016).
---------------------------------------------------------------------------
Based on this analysis, DOE adopted the power supply requirements
summarized in Table III.15 when testing of the input power to the motor
or control,\74\ which DOE is also proposing to adopt for the DPPP test
procedure. 81 FR 4086, 4152 (Jan. 25, 2016).
---------------------------------------------------------------------------
\74\ Under the pump test procedure adopted in the January 2016
general pumps TP final rule, pumps sold with motors rated using the
testing-based method, pumps sold with motors and continuous or non-
continuous controls rated using the testing-based method, and any
pumps rated using the calculation-based method when the bare pump
are evaluated using a calibrated motor to determine pump shaft input
power. 81 FR 4086, 4115 (Jan. 25, 2016).
Table III.15--Proposed Power Supply Requirements for Dedicated-Purpose
Pool Pumps
------------------------------------------------------------------------
Characteristic Tolerance
------------------------------------------------------------------------
Voltage............................... 5% of the rated
value of the motor.
Frequency............................. 1% of the rated
value of the motor.
Voltage Unbalance..................... 3% of the rated
value of the motor.
Total harmonic Distortion............. <=12% throughout the test.
------------------------------------------------------------------------
DOE believes that, because dedicated-purpose pool pumps utilize
electrical equipment (i.e., motors and drives) similar to that used by
general pumps, such requirements also apply when testing dedicated-
purpose pool pumps. DOE notes that, under the proposed DPPP test
procedure and in accordance with the DPPP Working Group specifications,
all dedicated-purpose pool pumps would require measurement of input
power to the pump at the motor or controls, as applicable (see section
III.D.1). (Docket No. EERE-2015-BT-STD-0008, No. 51, Recommendation #8
at p. 6) Therefore, in this DPPP test procedure, DOE proposes that when
testing dedicated-purpose pool pumps the following conditions would
apply to the main power supplied to the motor or controls, if any:
Voltage maintained within 5 percent of the
rated value of the motor.
Frequency maintained within 1 percent of the
rated value of the motor.
Voltage unbalance of the power supply maintained within
3 percent of the rated value of the motor.
Total harmonic distortion maintained at or below 12
percent throughout the test.
DOE requests comments on the proposed voltage, frequency, voltage
unbalance, and total harmonic distortion requirements that would have
to be satisfied when performing the DPPP test procedure for dedicated-
purpose pool pumps.
Specifically, DOE requests comments on whether these tolerances can
be achieved in existing DPPP test laboratories, or whether specialized
power supplies or power conditioning equipment would be required.
f. Measurement Equipment for Testing
In the January 2016 general pumps TP final rule, DOE incorporated
appendix C of HI 40.6-2014, which specifies the required
instrumentation to measure head, speed, flow rate, torque, temperature,
and electrical input power to the motor. However, DOE noted, in that
rule, that, for the purposes of measuring input power to the driver for
pumps sold with a motor and continuous or non-continuous controls rated
using the testing-based method, the equipment specified in section
C.4.3.1, ``electric power input to the motor,'' of HI 40.6-2014 may not
be sufficient. Instead, consistent with other relevant industry
standards \75\ for measurement of input power to motor and drive
systems, DOE adopted requirements that electrical measurements for
determining pump power input be taken using equipment capable of
measuring current, voltage, and real power up to at least the 40th
harmonic of fundamental supply source frequency \76\ and have an
accuracy level of 2.0 percent of full scale when measured
at the fundamental supply source frequency when rating pumps using the
testing-based methods or with a calibrated motor. 81 FR 4086, 4118-19
(Jan. 25, 2016).
---------------------------------------------------------------------------
\75\ Specifically, DOE identified AHRI 1210-2011, ``2011
Standard for Performance Rating of Variable Frequency Drives''; the
2013 version of CSA Standard C838, ``Energy efficiency test methods
for three-phase variable frequency drive systems''; Canadian
Standards Association (CSA) C390-10, ``Test methods, marking
requirements, and energy efficiency levels for three-phase induction
motors''; and IEC 61000-4-7, ``Testing and measurement techniques--
General guide on harmonics and interharmonics measurements and
instrumentation, for power supply systems and equipment connected
thereto'' as relevant to the measurement of input power to the motor
or control.
\76\ CSA C838-13 requires measurement up to the 50th harmonic.
However, DOE believes that measurement up to the 40th harmonic is
sufficient, and the difference between the two types of frequency
measurement equipment will not be appreciable.
---------------------------------------------------------------------------
DOE proposes to refer to appendix C of HI 40.6-2014, as
incorporated by reference (see section III.D.1), to specify the
required instrumentation to measure head, speed, flow rate, and
temperature in the DPPP test procedure. In addition, as all dedicated-
purpose pool pumps would require measurement of the input power to the
motor or control, as applicable, DOE proposes to specify that, for the
purposes of measuring input power to the motor or control, as
applicable, of DPPP models, electrical measurement equipment must be
used that is capable of measuring current, voltage, and real power up
to at least the 40th harmonic of fundamental supply source frequency
\77\ and having an accuracy level of 2.0 percent of full
scale when measured at the fundamental supply source frequency.
---------------------------------------------------------------------------
\77\ CSA C838-13 requires measurement up to the 50th harmonic.
However, DOE believes that measurement up to the 40th harmonic is
sufficient, and the difference between the two types of frequency
measurement equipment will not be appreciable.
---------------------------------------------------------------------------
DOE requests comment on its proposal to require measurement of the
[[Page 64620]]
input power to the dedicated-purpose pool pump using electrical
measurement equipment capable of measuring current, voltage, and real
power up to at least the 40th harmonic of fundamental supply source
frequency and having an accuracy level of 2.0 percent of
full scale when measured at the fundamental supply source frequency.
DOE also notes that HI 40.6-2014 does not contain any requirements
or description of the instruments required for measuring distance.
However, measurements of distance, for example height above the
reference plane, are required when conducting the proposed test
procedure, for example when determining the self-priming capability of
self-priming and non-self-priming pool filter pumps (see section
III.I.3). As such, DOE proposes to require instruments for measuring
distance that are accurate to and have a resolution of at least 0.1 inch. DOE believes this will improve the consistency and
repeatability of test results and ensure all results are, in fact,
indicative of the measured performance. DOE notes that, while this
accuracy requirement is generally applicable, it is a maximum
tolerance. To the extent that measurement of height or distance is
necessary for determining measured head values, the accuracy of any
distance-measuring instruments is included in the overall accuracy
requirement for ``differential head,'' ``suction head,'' and/or
``discharge head'' presented in table 40.6.3.2.3 of HI 40.6-2014,
``Maximum permissible measurement device uncertainty.'' This is
consistent with the treatment of all other variables, where when more
than one instrument is used to measure a given parameter, the combined
accuracy, calculated as the root sum of squares of individual
instrument accuracies, must meet the specified accuracy requirements.
Therefore, when used in combination with other instruments to measure
head, distance-measuring instruments may need to meet higher or lower
accuracy requirements to conform to the specified accuracies for
measurement of differential, suction, and discharge head.
DOE requests comment on the proposal to require instruments for
measuring distance that are accurate to and have a resolution of at
least 0.1 inch.
g. Calculation and Rounding Modifications and Additions
DOE notes HI 40.6-2014 does not specify how to round values for
calculation and reporting purposes. DOE recognizes that the manner in
which values are rounded can affect the resulting WEF, and all WEF
values should be reported with the same number of significant digits.
Therefore, to improve the accuracy and consistency of calculations, DOE
proposes that raw measured data be used to calculate WEF and the
resultant value be rounded to the nearest 0.1.
DOE requests comment on the proposal to use raw measured data to
calculate WEF as well as the proposal to round WEF to the nearest 0.1
kgal/kWh.
E. Additional Test Methods
In addition to the measurements and calculations necessary to
determine WEF, DOE also must establish consistent terminology and
measurement methods to categorize the ``size'' of a given dedicated-
purpose pool pump, as well as establish whether a given dedicated-
purpose pool pump is self-priming. Specifically, as discussed in
section III.C, DOE proposes to establish different load points and
reference curves based on the rated hydraulic horsepower of a given
pool filter pump. DOE's proposal for a standardized and consistent
method to determine DPPP size is discussed in section III.E.1. As
discussed in section III.A.3.b, DOE also proposes to differentiate pool
filter pumps based on whether they are self-priming. DOE's test method
for determining the self-priming capability of dedicated-purpose pool
pumps is discussed in section III.E.2.
1. Determination of DPPP Size
Industry currently uses several terms to characterize the size of
dedicated-purpose pool pumps, including total horsepower, DPPP motor
capacity, nameplate horsepower, rated horsepower, max-rated horsepower,
up-rated horsepower, brake horsepower, service factor horsepower, peak
power, and hydraulic horsepower. The terms, as they are defined in the
industry standard ANSI/APSP/ICC-15a-2013, their definitions, and any
synonyms contained in other relevant industry standards are summarized
in Table III.16.
Table III.16--Summary of Terms in Typical DPPP Industry Standards Used
To Describe Pump ``Size''
------------------------------------------------------------------------
Defined term Definition Synonyms
------------------------------------------------------------------------
Brake horsepower................. A term historically HI 40.6-2014
used in the pool, defines this
spa, and whirlpool term as pump
bath industries. A power
term that conflicts input.\b\ Also
with total known as pump
horsepower and shaft
service factor horsepower.
horsepower \a\.
Capacity of the motor............ The total horsepower Total
or product of the horsepower,
rated horsepower DPPP motor
and the service capacity,
factor of a motor service factor
used on a dedicated- horsepower. HI
purpose pool pump 40.6-2014
(also known as defines this
service factor term as driver
horsepower) based power
on the maximum input.\b\
continuous duty
motor power output
rating allowable
for the nameplate
ambient rating and
motor insulation
class. Total
horsepower = rated
horsepower x
service factor \a\.
Full-rated....................... A term used to N/A.
describe DPPP
motors with a
service factor
greater than 1.25
typically. The term
is generally used
for marketing
purposes \a\.
Max-rated........................ A term used to Up-rated.
describe DPPP
motors with a
service factor of
between 1.0 and
1.25 typically. The
term is generally
used for marketing
purposes \a\.
Nameplate horsepower............. The motor horsepower Rated
listed on the pump horsepower.
and the horsepower
by which a pump is
typically sold.\a\
The horsepower
displayed on the
nameplate mounted
on the motor \c\.
Peak horsepower.................. A term historically N/A.
used in the pool,
spa, and whirlpool
bath industries. A
term that conflicts
with total
horsepower and
service factor
horsepower \a\.
DPPP motor capacity.............. See Total Total
horsepower.\a\ A horsepower,
value equal to the capacity of
product of motor's the motor,
nameplate HP and service factor
service factor \c\. horsepower. HI
40.6-2014
defines this
term as driver
power
input.\b\
[[Page 64621]]
Rated horsepower................. The motor power Nameplate
output designed by horsepower.
the manufacturer
for a rated rpm,
voltage, and
frequency. May be
less than total
horsepower where
service factor is
>1.0, or equal to
total horsepower
where the service
factor is =
1.0.\a,d\ Also
known as nameplate
horsepower \d\.
Service factor \e\............... A multiplier applied N/A.
to the rated
horsepower of a
pump motor to
indicate the
percent above
nameplate
horsepower at which
the motor can
operate
continuously
without exceeding
its allowable
insulation class
temperature limit,
provided that other
design parameters,
such as rated
voltage, frequency,
and ambient
temperature, are
within limits \a,
c, d, f\.
Service factor horsepower........ The maximum Total
continuous duty horsepower,
motor power output DPPP motor
rating allowable capacity,
for nameplate capacity of
ambient rating and the motor. HI
motor insulation 40.6-2014
class. Service defines this
factor horsepower term as driver
(also known as power
total horsepower) = input.\b\
rated horsepower x
service factor.\a\
Special horsepower............... A term historically N/A.
used in the pool,
spa, and whirlpool
bath industries,
which may conflict
with rated
horsepower and
service factor
horsepower.\a\
Total horsepower d,g............. The product of the HI 40.6-2014
rated horsepower defines this
and the service term as driver
factor of a motor power
used on a dedicated- input.\b\
purpose pool pump
(also known as
service factor
horsepower) based
on the maximum
continuous duty
motor power output
rating allowable
for nameplate
ambient rating and
motor insulation
class. Total
horsepower = rated
horsepower x
service
factor.\a,c,d\
Up-rated......................... A term typically Max-rated.
used to describe
DPPP motors with a
service factor of
between 1.0 and
1.25. The term is
generally used for
marketing
purposes.\a\
Hydraulic horsepower............. The mechanical power HI 40.6-2014
transferred to the defines this
liquid as it passes term as pump
through the pump. power
Also known as pump output.\b\
hydraulic power.\b\
------------------------------------------------------------------------
\a\ ANSI/APSP/ICC-15a-2013, section 3, ``Definitions.''
\b\ HI 40.6-2014, Table 40.6.2.1, ``List of quantities, terms, and
definitions.''
\c\ Cal. Code Regs., tit. 20 section 1602, subd. (g).
\d\ ENERGY STAR Program Requirements for Pool Pumps-Eligibility Criteria
(Version 1.1), section 1.4, ``Product Ratings.''
\e\ Service factor is not an explicit description of pump ``size'' but
is used is defining related terms (e.g., service factor horsepower and
total horsepower).
\f\ CA Title 20 defines this term as ``service factor (of an AC motor)
means a multiplier which, when applied to the rated horsepower,
indicated a permissible horsepower loading which can be carried under
the conditions specified for the horsepower.''
\g\ Defined as ``total horsepower (of an AC motor)'' in CA Title 20.
DOE recognizes that the DPPP industry terminology related to pump
size is confusing, as there are several commonly referenced and similar
terms. The DPPP Working Group discussed these terms, and ultimately
recommended standardizing the terminology referring to pump size around
the hydraulic horsepower provided by the pump at a specific load point.
(Docket No., EERE-2015-BT-STD-0008, No. 56 at pp. 148-173) Using
hydraulic horsepower to standardize the description of ``pump
horsepower'' has several benefits as compared to other horsepower
terms. First, it is a quantity that is directly measurable. In
addition, the variables necessary to determine hydraulic horsepower are
already measured in the industry standard DOE proposes to incorporate
by reference as the basis for the DPPP test procedure (see section
III.D.1). Further, the hydraulic horsepower provides consistent and
comparable criteria to compare pumps that provide the same output flow
rate and total dynamic head (i.e., serving the same load).
Horsepower ratings describing the input power to the motor are
variable, based on the efficiency of the pump and motor for pumps
serving the same load. As a result, in this DPPP TP NOPR, DOE proposes
to consistently refer to and categorize dedicated-purpose pool pumps
based on the hydraulic horsepower they can produce at a particular load
point, as measured in accordance with the proposed DPPP test procedure.
Hydraulic horsepower (termed pump power output)\78\ is defined in HI
40.6-2014, which DOE proposes to incorporate by reference (see section
III.D.1). HI 40.6-2014 also contains a test method for determining pump
power output, as described in more detail in sections III.D.2.b.
---------------------------------------------------------------------------
\78\ The term ``pump power output'' in HI-40.6 is defined as
``the mechanical power transferred to the liquid as it passes
through the pump, also known as pump hydraulic power.'' It is used
synonymously with ``hydraulic horsepower'' in this document.
However, where hydraulic horsepower is used to reference the size of
a dedicated-purpose pool pump, it refers to the rated hydraulic
horsepower.
---------------------------------------------------------------------------
In order to have consistent and comparable values of hydraulic
horsepower, DOE notes that the DPPP test procedure must also specify a
specific load point at which to determine the hydraulic horsepower. DOE
proposes to categorize dedicated-purpose pool pumps based on the
hydraulic horsepower determined at maximum speed on the reference curve
for each DPPP variety and speed configuration (section III.C) and at
full impeller diameter. DOE notes that this is consistent with the load
points for single-speed pool filter pumps, waterfall pumps, and
pressure cleaner booster pumps, as well as consistent with the high
flow load point for two-speed pool filter pumps. The hydraulic
horsepower at the maximum speed on the reference curve is slightly
greater than the hydraulic horsepower associated with the high flow
load point for multi-speed and variable-speed pool filter pumps, as the
high flow point for those pumps is specified as 80 percent of the flow
at maximum speed. However, DOE believes that measuring and reporting
hydraulic horsepower at the maximum speed and full impeller diameter on
the specified reference curve or head value for each DPPP variety would
result in the most consistent and comparable ratings among DPPP
varieties and speed configurations.
[[Page 64622]]
To unambiguously specify the pump power characteristic that DOE
proposes to use to describe the size of dedicated-purpose pool pumps,
DOE proposes to introduce a new term, the ``rated hydraulic
horsepower,'' that is identified as the measured hydraulic horsepower
on the reference curve (i.e., curve C for self-priming and non-self-
priming pool filter pumps) or the specified load point (i.e., 17.0 ft
or 10.0 gpm for waterfall pumps or pressure cleaner booster pumps,
respectively) at the maximum speed and full impeller diameter for the
rated pump. In addition, DOE proposes that the representative value for
rated horsepower for each basic model of dedicated-purpose pool pump be
determined as the mean of the rated hydraulic horsepower for each
tested unit measured in accordance with the proposed DPPP test
procedure.
While the DPPP test procedure and standards recommended by the DPPP
Working Group are fundamentally based on the rated hydraulic
horsepower, as proposed in this section III.E.1 of this NOPR, the DPPP
Working Group also recommended that DOE assist in standardizing the
testing and rating of dedicated-purpose pool pumps with regard to other
typical horsepower metrics. (Docket No. EERE-2015-BT-STD-0008, No. 92
at pp. 319-322). Specifically, the June 2016 DPPP Working Group
recommendations suggest that DOE should investigate a label that would
facilitate proper application and include specified horsepower
information. (Docket No. EERE-2015-BT-STD-0008, No. 82, Recommendation
#9 at p. 5).
DPPP motors often are rated with total horsepower (or service
factor horsepower). As shown in Table III.16, ENERGY STAR, CA Title 20,
and ANSI/APSP/ICC-15a-2013 all describe similar terms to ``total
horsepower'' \79\ as the product of the rated horsepower and the
service factor of a motor used on a dedicated-purpose pool pump based
on the maximum continuous duty motor power output rating allowable for
nameplate ambient rating and motor insulation class (i.e., total
horsepower = rated horsepower x service factor). The rated horsepower,
or nameplate horsepower, is similarly defined as the motor power output
designed by the manufacturer for a rated speed of rotation, voltage,
and frequency.
---------------------------------------------------------------------------
\79\ ANSI/APSP/ICC-15a-2013 defines this term as service factor
horsepower. CA Title 20 defines this as ``total horsepower (of an AC
motor).''
---------------------------------------------------------------------------
However, some of the industry definitions lack the requisite
specificity to describe such terms for the purposes of rating and
labeling dedicated-purpose pool pumps in an unambiguous, standardized,
and consistent manner. For example, the DPPP Working Group discussed
how service factors can vary significantly from model to model and are
currently assigned arbitrarily at the discretion of the manufacturer.
(Docket No. EERE-2015-BT-STD-0008, No. 56 at pp. 121-138).
To alleviate any ambiguity associated with rated horsepower, total
horsepower, and service factor, DOE proposes to define the terms ``DPPP
nominal motor horsepower,'' ``DPPP motor total horsepower,'' and ``DPPP
service factor.'' DOE proposes to define these terms as follows:
Dedicated-purpose pool pump nominal motor horsepower means
the nominal motor horsepower as determined in accordance with the
applicable procedures in NEMA-MG-1-2014.
Dedicated-purpose pool pump motor total horsepower (also
known as service factor horsepower) means the product of the dedicated-
purpose pool pump nominal motor horsepower and the dedicated-purpose
pool pump service factor of a motor used on a dedicated-purpose pool
pump based on the maximum continuous duty motor power output rating
allowable for the nameplate ambient rating and motor insulation class.
Dedicated-purpose pool pump service factor means a
multiplier applied to the rated horsepower of a pump motor to indicate
the percent above nameplate horsepower at which the motor can operate
continuously without exceeding its allowable insulation class
temperature limit.
The proposed definitions are developed based on the existing
industry definitions for these terms. However, the term ``dedicated-
purpose pool pump nominal motor horsepower'' is defined slightly
differently than the terms ``rated horsepower'' or ``nameplate
horsepower,'' which are synonymous in the industry. Specifically, DOE
has proposed to define DPPP nominal motor horsepower based on the
nominal horsepower of the motor with which the dedicated-purpose pool
pump is distributed in commerce, as determined in accordance with the
applicable procedures in NEMA MG-1-2014, ``Motors and Generators.''
NEMA MG-1-2014 describes consistent and comprehensive methods for
determining the nominal horsepower of motors, including motors used in
dedicated-purpose pool pumps, based on certain performance
characteristics of the motor. For single-phase small and medium AC
motors, the design and performance characteristics that serve as the
basis for determining the applicable nominal horsepower are described
in section 10.34 of part 10 of NEMA MG-1-2014, ``Basis of Horsepower
Rating.'' Specifically, the horsepower rating from small and medium AC
induction motors up to 10 nominal horsepower is based on the minimum
breakdown torque for each model, as determined by testing at a starting
temperature of 25 [deg]C. For polyphase small and medium AC motors, the
applicable locked-rotor torque, breakdown torque, pull-up torque, slip,
and locked-rotor current requirements for determining nominal
horsepower are described in section I of part 12 of NEMA MG-1-2014, as
summarized in Table III.17. DOE proposes to incorporate by reference
these sections of NEMA MG-1-2014 into the DPPP test procedure.
Table III.17--Summary of Relevant NEMA MG-1-2014 Sections Applicable to
Small and Medium Single- and Three-Phase AC Motors
------------------------------------------------------------------------
Single-phase AC Three-phase AC
Characteristic motors motors
------------------------------------------------------------------------
Breakdown Torque................ Section 10.34 of Section 12.39 of
NEMA MG-1-2014 *. NEMA MG-
1[dash]2014 *
Locked-Rotor Torque............. N/A............... Section 12.37 or
12.38 of NEMA MG-
1[dash]2014 *
Pull-up Torque.................. N/A............... Section 12.40 of
NEMA MG-
1[dash]2014 *
Locked-rotor current............ N/A............... Section 12.35.1 of
NEMA MG-
1[dash]2014 *
Slip............................ N/A............... Section 1.19 *
------------------------------------------------------------------------
* Based on testing in accordance with section 12.30 of NEMA MG-1-2014.
Similarly, for direct current (DC) motors, including electrically
commutated motors, section 10.62 of Part 10 of NEMA MG-1-2014,
``Horsepower, Speed, and Voltage Ratings,'' describes the requirements
for determining the nominal horsepower based on the applicable rated
load speed and rated voltages for these motors. To clearly specify how
DPPP nominal motor horsepower would be determined based on the
procedures in NEMA MG-1-2014, DOE also proposes to include instructions
in the DPPP test procedure that reference the relevant sections of NEMA
MG-1-2014.
[[Page 64623]]
NEMA MG-1-2014 also describes standardized service factor values
based on the nominal horsepower rating for open AC motors in table 12-4
of section 12.51, ``Service Factor of Alternating-Current Motors.'' For
AC motors not covered by table 12-4 of section 12.51 of NEMA MG-1-2014,
section 12.51.2 prescribes a service factor of 1.0. DOE proposes to
require assignment of these service factors as the DPPP service factor
for AC motors. Section II of Part 12 of NEMA MG-1-2014 addressing DC
motors does not provide information regarding service factor, as
nominal synchronous speeds are typically not applicable to DC motors.
As such, DOE proposes to assign DC motors a DPPP service factor of 1.0,
effectively making the nominal horsepower equivalent to the total
horsepower of the dedicated-purpose pool pump, consistent with the
convention for rating such motors in the motor industry.
Finally, to specify how to calculate dedicated-purpose pool pump
total horsepower, DOE proposes to specify that total horsepower would
be calculated as the product of the DPPP nominal motor horsepower and
the DPPP service factor, both determined in accordance with the
applicable provisions in the DPPP test procedure.
DOE believes such standardized rating methods are consistent with
the recommendations of the Working Group, would be beneficial to
consumers in selecting and applying the equipment, and are consistent
with existing methods used to rate motors today.
DOE also believes that the methods described to determine DPPP
nominal motor horsepower, DPPP motor total horsepower, and DPPP service
factor apply to all motors that are distributed in commerce with
dedicated-purpose pool pumps that are proposed to be subject to the
test procedures recommended by the DPPP Working Group. (Docket No.
EERE-2015-BT-STD-0008, No. 82, Recommendation #1-2 and #6 at pp. 1-2
and 5) Specifically, the proposed motor rating requirements would be
applicable to the following varieties of dedicated-purpose pool pumps:
Self-priming pool filter pumps less than 2.5 rated
hydraulic horsepower
Non-self-priming pool filter pumps less than 2.5 rated
hydraulic horsepower
Pressure cleaner booster pumps
Waterfall pumps
DOE notes that these standardized horsepower metrics would be
intended to support proposed labeling provisions for dedicated-purpose
pool pumps, which are discussed further in section III.G.
DOE requests comment on the proposal to use rated hydraulic
horsepower as the primary standardized metric to describe DPPP ``size''
with regard to specifying the test procedure and energy conservation
standards for dedicated-purpose pool pumps.
DOE requests comment on the proposal to determine the
representative value of rated hydraulic horsepower as the mean of the
measured rated hydraulic horsepower values for each tested unit.
DOE requests comment on the proposed definitions and testing
methods for ``dedicated-purpose pool pump nominal motor horsepower,''
``dedicated-purpose pool pump service factor,'' and ``dedicated-purpose
pool pump motor total horsepower.''
Additionally, DOE seeks comment on whether the proposed test
methods are applicable to all motors distributed in commerce with
applicable dedicated-purpose pool pumps. If not, DOE requests
additional information regarding the characteristics of any motors for
which these procedures would not be applicable and any suggestions
regarding alternative procedures to determine dedicated-purpose pool
pump nominal motor horsepower, dedicated-purpose pool pump service
factor, and dedicated-purpose pool pump motor total horsepower.
2. Determination of Self-Priming Capability
As discussed in section III.A.3.b, DOE proposes separate
definitions for self-priming and non-self-priming pool filter pumps
based on their capability to self-prime as determined based on testing
in accordance with NSF/ANSI 50-2015. As these definitions rely on the
NSF/ANSI 50-2015 test method to determine self-priming capability, DOE
proposes to incorporate by reference relevant sections of the NSF/ANSI
50-2015 standard and also proposes several modifications and additions
to improve repeatability and consistency of the test results.
Specifically, section C.3 of Annex C of NSF/ANSI 50-2015 contains the
relevant test parameters, test apparatus, and testing instructions for
determining the self-priming capability of self-priming and non-self-
priming pool filter pumps.
In general, the self-priming capability test described in NSF/ANSI
50-2015 consists of situating a pump above the water level of the pool
or water tank and connecting the pump to a riser pipe that is rises a
minimum of 5 feet above the water level. The pump suction inlet must
also be a minimum of 5 pipe diameters from any 90 degree elbow in the
riser pipe connecting the vertical and horizontal segments of the pipe,
as shown in Figure III.6.
[[Page 64624]]
[GRAPHIC] [TIFF OMITTED] TP20SE16.011
The pump is then installed according to manufacturer's instructions
(including initial priming), turned on, and the timer started. The
elapsed time to steady discharge gauge reading or full discharge flow
is the ``measured priming time (MPT),'' which is then adjusted to the
``true priming time (TPT)'' based on the relative diameters of the pump
suction inlet and the riser pipe.\80\
---------------------------------------------------------------------------
\80\ If the pump suction inlet and the riser pipe are the same
diameter, MPT = TPT.
---------------------------------------------------------------------------
To determine the self-priming capability of self-priming and non-
self-priming pool filter pumps, DOE proposes to follow the test method
specified in section C.3 of Annex C of NSF/ANSI 50-2015 with several
minor modifications to improve test consistency and repeatability, as
well as conform with the proposed definitions for self-priming and non-
self-priming pool filter pumps presented in section III.A.3.b. First,
where section C.3.2, ``Apparatus,'' and section C.3.4, ``Self-priming
capability test method,'' state that the ``suction line must be
essentially as shown in annex C, figure C.1;'' DOE proposes to note
that the suction line refers to the riser pipe that extends from the
pump suction inlet to the water surface. DOE also proposes to clarify
that ``essentially as shown in Annex C, figure C.1'' means:
The centerline of the pump impeller shaft is situated a
vertical distance of 5.0 feet above the water level of a water tank of
sufficient volume as to maintain a constant water surface level for the
duration of the test;
the pump draws water from the water tank with a riser pipe
that extends below the water level a distance of at least 3 times the
riser pipe diameter (i.e., 3 pipe diameters); and
the suction inlet of the pump is at least 5 pipe diameters
from any obstructions, 90[deg] bends, valves, or fittings.
DOE believes this modification will remove ambiguity from the test
procedure and the appropriate test setup for evaluating the self-
priming capability of pool filter pumps.
Further, DOE notes NSF/ANSI 50-2015 does not specify where the
measurement instruments are to be placed in the test set up. Based on
feedback from manufacturers, DOE understands that instruments are
typically installed at the suction inlet of the pump. DOE proposes to
specify that all measurements of head, flow, and water temperature must
be taken at the pump suction inlet. It is also important that all
measurements are taken with respect to a common reference plane, which
DOE proposes should be the centerline of the pump impeller shaft. As
measurement instruments may be mounted slightly above the centerline of
the pump impeller shaft, all head measurements should be adjusted back
to the centerline. NSF/ANSI 50-2015 does not specify methods for
performing such adjustment. Therefore, DOE proposes that such
adjustments be performed in accordance with section A.3.1.3.1 of HI
40.6-2014.
DOE also notes that, while NSF/ANSI provides some flexibility
regarding the height, or VL, of the pump above the water level, DOE's
proposed definitions do not provide such discretion and reference only
a vertical lift of 5.0 feet, as discussed in section III.A.3.b.
Therefore, the VL of the test apparatus must be exactly 5.0 feet when
testing the self-priming capability of pool filter pumps that are not
already certified with NSF/ANSI 50-2015 and variable VL heights are not
allowed. Therefore, to precisely specify how VL would be measured, DOE
proposes to clarify that VL must be determined from the height of the
water to the centerline of the pump impeller shaft.
In addition, DOE acknowledges that the VL used in the test must be
representative of the test conditions to
[[Page 64625]]
ensure repeatability of the results. Specifically, the caption of
figure C.1 also provides that the VL shall be corrected to a standard
temperature of 68[emsp14][deg]F, a pressure of 14.7 psia, and a water
density of 62.4 lb/ft\3\. This ensures that tests performed at
locations with, for example, a significantly higher or lower ambient
pressure, would result in comparable results. However, NSF/ANSI 50-2015
does not provide instructions regarding how such correction is to be
performed. Fundamentally, the vertical height of a column of fluid of
consistent diameter will vary proportionally with the temperature of
the fluid (which impacts the density) and the ambient pressure.
Therefore, DOE proposes that the VL of the test apparatus must be
adjusted proportionally for variations in the density of the test fluid
and/or variations in the ambient pressure. Specifically, decreases in
density would increase the test apparatus VL, while increases in
ambient pressure would decrease the test apparatus VL, as specified in
equation (6). DOE notes that DOE's proposed definition for VL specifies
a VL of 5.0 feet:
[GRAPHIC] [TIFF OMITTED] TP20SE16.012
Where:
VL = vertical lift of the test apparatus from the waterline to the
centerline of the pump impeller shaft, in ft;
[rho]test = density of test fluid, in lb/ft\3\; and
Patm,test = absolute barometric pressure of test apparatus location
at centerline of pump impeller shaft, in psia.
In addition, DOE notes that section C.3.2 of NSF/ANSI 50-2015
describes the instruments that are required to perform the test, but,
with the exception of the time indicator, does not specify their
required accuracy. DOE proposes to apply the accuracy requirements
contained in HI 40.6-2014, which DOE also proposes would apply to all
other measurements made under the DPPP test procedure, to the
measurement devices noted in NSF/ANSI 50-2015, as detailed in Table
III.18.
Table III.18--Proposed Measurement Device Accuracy Requirements for Measurements Devices Specified in NSF/ANSI
50-2015
----------------------------------------------------------------------------------------------------------------
Proposed accuracy
Measurement device requirement Source
----------------------------------------------------------------------------------------------------------------
Elapsed time indicator................... 0.1 min......... NSF/ANSI 50[dash]2015
Gauge pressure indicating device......... 2.5% of reading HI 40.6[dash]2014
*.
Temperature indicating device............ 0.5 [deg]F...... HI 40.6[dash]2014
Barometric pressure indicating device.... 2.5% of reading HI 40.6[dash]2014
*.
Height................................... 0.1 inch........ N/A
----------------------------------------------------------------------------------------------------------------
* The 2.5 percent requirement applies to discharge, suction, and differential head measurements, as
indicated in table 40.6.3.2.3, for values taken between 40 and 120 percent of BEP flow.
DOE also notes that NSF/ANSI 50-2015 does not specify an instrument
for measuring distance. Therefore, DOE proposes to require instruments
for measuring distance that are accurate to 0.1 inch. DOE
believes this will improve the consistency and repeatability of test
results and ensure all results are, in fact, indicative of the actual
performance. DOE also notes that this is consistent with the proposed
requirements for distance-measuring instruments in section III.D.2.f.
In section C.3.3, ``Test conditions,'' NSF/ANSI 50-2015 specifies
test conditions for both swimming pools and hot tubs/spas, as shown in
Table III.19, and states that all pumps, except those labeled as for
swimming pool applications only, are to be tested at the hot tub/spa
conditions.
Table III.19--Test Conditions Specified in NSF/ANSI 50-2015
------------------------------------------------------------------------
Measurement Swimming pool Hot tub/spa
------------------------------------------------------------------------
Water Temperature................ 75 10 102
[deg]F 10 [deg]F
Turbidity........................ <=15 NTU\*\ <=15 NTU
------------------------------------------------------------------------
* NTU = Nephelometric Turbidity Units; a measure of how much light is
scattered by the particles contained in a water sample.
DOE notes that HI 40.6-2014, which is proposed to be incorporated
by reference into the DPPP test procedure (see section III.D.1), also
contains requirements for water conditions when testing pumps.
Specifically, HI 40.6-2014 specifies that all testing must be conducted
with ``clear water'' that is between 50 and 86[emsp14][deg]F, where
clear water means water with a maximum kinematic viscosity of 1.6 x
10-5 ft\2\/s and a maximum density of 62.4 lb/ft\3\.
With regard to the temperature requirements, DOE notes that,
although all pumps addressed by this rule are dedicated-purpose pool
pumps, storable electric and rigid electric spa pumps are excluded from
the proposed test procedure, as discussed in section III.A.5. While DOE
acknowledges that some dedicated-purpose pool pumps may be installed in
the field in either swimming pools or permanent spas, DOE believes that
the swimming pool temperatures would be more applicable to the
equipment under consideration in this rule. Therefore, DOE proposes
that tests of self-priming capability for those pool filter pumps not
already certified with NSF/ANSI 50-2015 be conducted at temperatures
representative of swimming pools. DOE clarifies that this proposal
would only affect those pumps that are not already certified with NSF/
ANSI 50-2015. As DOE's proposal for self-priming pool filter pump
includes pool filter pumps that are certified as self-priming under
NSF/ANSI 50-2015 (see section III.A.3.b), pool filter pumps may
continue to be certified based on testing with hot tub/spa water
conditions for the purposes of NSF/ANSI certification. In addition, DOE
notes that the temperature range of clear water in HI 40.6-2014 is
similar to that
[[Page 64626]]
established by NSF/ANSI 50-2015 for swimming pools.
Regarding the specification of water properties or clarity, DOE
notes that the viscosity and density requirements adopted in HI 40.6-
2014 are intended to accomplish the same purpose as the turbidity
limits in NSF/ANSI 50-2015, to ensure the test is conducted with water
that does not have contaminants or additives in such concentrations
that they would affect the thermodynamic properties of the water. In
addition, DOE notes that viscosity is a characteristic of water that
would affect the thermodynamic properties of water, but may not affect
the turbidity.
Therefore, DOE finds the viscosity and density requirements in HI
40.6-2014 to potentially be more descriptive regarding the necessary
criteria for ensuring all pump tests are conducted with clear water.
Therefore, DOE proposes to require testing of the self-priming
capability of pool filter pumps with clear water that is between 50 and
86 [deg]F, as opposed to the existing water temperature and turbidity
requirements contained in section C.3.3 of the NSF/ANSI 50-2015 test
method. As the temperature range of clear water in HI 40.6-2014 is
similar to that established by NSF/ANSI 50-2015 and the viscosity and
density requirements are intended to accomplish the same goal, DOE does
not believe that the proposed HI 40.6-2014 requirements would result in
different measurements or results. In addition, DOE notes that, in NSF/
ANSI 50-2015, the reported VL is to be corrected to a standard
temperature of 68 [deg]F, a pressure of 14.7 psia, and a water density
of 62.4 lb/ft\3\, which further obviates the need for elevated
temperature testing.
Section C.3.4, ``Self-priming capability test method,'' of NSF/ANSI
50-2015 specifies that ``the elapsed time to steady discharge gauge
reading or full discharge flow'' is to be recorded as the MPT. However,
NSF/ANSI 50-2015 does not specify how to determine ``steady discharge
gauge reading or full discharge flow.'' DOE proposes to determine
steady discharge gauge and full discharge flow as when the changes in
head and flow, respectively, are within the tolerance values specified
in table 40.6.3.2.2, ``Permissible amplitude of fluctuation as a
percentage of mean value of quantity being measured at any test
point,'' of HI 40.6-2014. DOE also proposes that tested pumps must meet
both pressure and flow stabilization requirements prior to recording
MPT. That is, the measurement must be taken under stable conditions.
However, DOE recognizes that it will take some non-trivial amount of
time to determine stabilized flow prior to recording the elapsed time,
which would then no longer be indicative of the time at which the pump
reached that flow and head point. Therefore, DOE also proposes to
clarify that the elapsed time should be recorded when steady state
pressure and flow readings have been achieved, where steady state is
achieved when the measured data remain constant within the permissible
amplitudes of fluctuation defined in table 40.6.3.2.2 of HI 40.6-2014.
Then the MPT would be determined by examining the data and evaluating
when that load point was first achieved. Note, DOE also proposes that
both pressure and flow measurements be required to achieve steady
state, as DOE believes both would be necessary to ensure the pump is
operating at stable conditions.
Section C.3.4 of NSF/ANSI 50-2015 then specifies that the TPT is
calculated by scaling the MPT based on the relative diameter of the
riser pipe and the pump suction inlet according to the following
equation (7):
[GRAPHIC] [TIFF OMITTED] TP20SE16.013
DOE notes that, while theoretically correct, testing with different
riser pipe diameters could affect the accuracy and repeatability of the
results, especially if pipes that are substantially larger or smaller
than the pump suction inlet are used. Therefore, DOE proposes that
testing of self-priming capability of pool filter pumps that are not
already certified with NSF/ANSI 50-2015 be performed with riser pipe
that is of the same pipe diameter as the pump suction inlet. Therefore,
no adjustment of MPT would be required and TPT would be measured
directly.
Section C.3.4 of NSF/ANSI 50-2015 also specifies that the complete
test method must be repeated, such that two TPT values are generated.
However, NSF/ANSI 50-2015 does not specify how these duplicative
measurements should be treated, but does require in section C.3.5 that
both measurements must be less than 6 minutes or the manufacturer's
specified TPT, whichever is greater. However, DOE notes that the
criteria for TPT established in DOE's proposed definitions instead
reference a TPT of 10.0 minutes. Consistent with this intent, DOE
believes that it would be most appropriate to specify that both test
runs result in TPT values that are less than or equal to 10.0 minutes.
Similarly, section C.3.5 of NSF/ANSI 50-2015 describes the TPT
criteria that pumps must meet in order to certify as self-priming under
NSF/ANSI 50-2015 and the caption of figure C.1 specifies the VL
criteria applicable to the NSF/ANSI 50-2015 test. As noted previously,
DOE's proposed definitions reference a specific TPT of 10.0 minutes and
VL of 5.0 feet. Therefore, DOE proposes to exclude section C.3.5 and
the relevant portions of the VL definition in the caption of C.1 to be
consistent with DOE's proposed definition.
Table III.20 provides a summary of DOE's proposed modifications and
additions to NSF/ANSI 50-2015 to remove ambiguity from the SNF/ANSI 50-
2015 test method, improve the repeatability of the test, and harmonize
the test requirements with the other proposed DPPP test procedure
requirements contained in this NOPR.
Table III.20--Summary of Proposed Modifications and Additions to NSF/
ANSI 50-2015 Self-Priming Capability Test
------------------------------------------------------------------------
DOE Proposed
NSF/ANSI 50-2015 Section NSF/ANSI 50-2015 modification/
Specification addition
------------------------------------------------------------------------
Section C.3.2, ``Apparatus,'' ``Essentially as More clearly
and Section C.3.4, ``Self- shown in Annex C, specify the test
priming capability test figure C.1''. setup
method''. requirements,
where VL = 5.0
feet, adjusted to
nominal
conditions of
14.7 psia and a
water density of
62.4 lb/ft\3\.
[[Page 64627]]
Section C.3.2, ``Apparatus''.... Measurement Accuracy
Instruments (no requirements
accuracy contained in HI
requirements). 40.6-2014, table
40.6.3.2.3, as
applicable.
Section C.3.3, ``Test Water temperature Test with clear
conditions''. and turbidity water between 50
requirements; all and 86 [deg]F, as
measurements at specified in HI
hot tub/spa 40.6-2014.
temperatures
unless for
swimming pool
applications only.
Section C.3.4, ``Self-priming Measure MPT at Measure elapsed
capability test method''. steady discharge time at steady
gauge or full state pressure
discharge flow. and temperature
conditions; MPT
is when those
conditions were
first achieved.
Section C.3.4, ``Self-priming Adjust MPT to TPT Use pipe of the
capability test method''. based on relative same diameter as
diameter of the suction inlet
suction inlet and (MPT = TPT).
pipe diameter.
Section C.3.5, ``Acceptance TPT of 6 minutes Excluded; TPT = 10
criteria,'' and caption of or the minutes and VL =
figure C.1. manufacturer's 5.0 feet adjusted
specified to nominal
recommended time, conditions of
whichever is 14.7 psia and a
greater and VL of water density of
5.0 feet or the 62.4 lb/ft\3\.
manufacturer's
specified lift,
whichever is
greater.
------------------------------------------------------------------------
DOE requests comment on the proposal to incorporate by reference
the test method contained in section C.3 of NSF/ANSI 50-2015, with the
minor modifications and additions summarized in Table III.20, to
measure the self-priming capability of pool filter pumps.
3. Determination of Maximum Head
As noted in section III.A.4.a, waterfall pumps are, by definition,
pool filter pumps with maximum head less than or equal to 30 feet, and
a maximum speed less than or equal to 1,800 rpm. Therefore, in order to
unambiguously distinguish waterfall pumps from other varieties of pool
filter pumps, DOE must establish a specific and repeatable method for
determining maximum head of pool filter pumps. Based on the
demonstrated relationship between flow and head, DOE understands the
maximum head to be associated with the minimum flow of the pump.
However, DOE also understands that pumps cannot always be operated
safely or reliable at zero or very low flow conditions. Therefore, DOE
proposes that, for the purposes of differentiating waterfall pumps from
other varieties of pool filter pumps, the maximum head of pool filter
pumps be determined based on the measured head value associated with
the maximum speed and the minimum flow rate at which the pump is
designed to operate continuously or safely. DOE notes that the minimum
flow rate will be assumed to be zero unless otherwise specified in the
manufacturer literature.
DOE requests comment on the proposed method for determining the
maximum head of pool filter pumps when differentiating waterfall pumps
from other pool filter pump varieties.
F. Representations of Energy Use and Energy Efficiency
Manufacturers of dedicated-purpose pool pumps within the scope of
the DPPP test procedure would be required to use the test procedure
proposed in this rulemaking when making representations about the
energy efficiency or energy use of their equipment. Specifically, 42
U.S.C. 6314(d) provides that ``[n]o manufacturer . . . may make any
representation . . . respecting the energy consumption of such
equipment or cost of energy consumed by such equipment, unless such
equipment has been tested in accordance with such test procedure and
such representation fairly discloses the results of such testing.''
Therefore, manufacturers of equipment that are addressed by this
test procedure would have 180 days after the promulgation of any TP
final rule to begin using the DOE procedure as the basis for
representations. However, manufacturers would not be required to
certify or make representations regarding the performance of applicable
dedicated-purpose pool pumps using the WEF metric until the compliance
date of any potential energy conservation standards that DOE may set
for dedicated-purpose pool pumps. However, if manufacturers elect to
make representations of WEF prior to such compliance date, they would
be required to do so using the DOE test procedure.
As discussed in section III.E.1, DOE also proposes standardized and
consistent methods for determining several DPPP horsepower metrics,
including rated hydraulic horsepower, DPPP nominal motor horsepower,
DPPP total horsepower, and DPPP service factor. Section III.E.1 also
discusses how manufacturers currently use a variety of terms to refer
to these DPPP motor characteristics. Similar to WEF, 180 days after the
publication of any final rule establishing such test methods, the DPPP
nominal motor horsepower, DPPP total horsepower, and DPPP service
factor would be required to be based on values consistent with the DOE
test procedure. DOE notes that this includes any common synonyms for
such quantities. For example, all references to capacity of the motor,
nameplate horsepower, DPPP motor capacity, rated horsepower, service
factor horsepower, total horsepower, or similar metrics would need to
be updated to refer to the DPPP nominal motor horsepower or DPPP total
horsepower, as applicable, and generated based on the DPPP test methods
for these metrics beginning 180 days after the publication of any DPPP
test procedure final rule.
With respect to representations, generally, DOE understands that
manufacturers often make representations (graphically or in numerical
form) of energy use metrics, including EF, pump efficiency, overall
(wire-to-water) efficiency, driver power input, and/or pump power
output (hydraulic horsepower) and may make these representations at a
variety of different load points or operating speeds. DOE proposes to
allow manufacturers to continue making these representations. However,
in order to ensure consistent and standardized representations across
the DPPP industry and to ensure such representations are not in
conflict with the reported WEF for any given DPPP model, DOE proposes
to establish optional testing procedures for these parameters that are
part of the DOE test procedure. DOE also proposes that, to the extent
manufacturers wish to make representations regarding the
[[Page 64628]]
performance of dedicated-purpose pool pumps using these additional
metrics, they would be required to do so based on testing in accordance
with the DOE test procedure.
DOE notes that pump efficiency, overall (wire-to-water) efficiency,
driver power input, and/or pump power output (hydraulic horsepower) are
already parameters that are described in HI 40.6-2014, which DOE
proposes to incorporate by reference in the DOE test procedure (section
III.D.1). DOE believes that further specification is not necessary
regarding the determination of these parameters.
Regarding EF, which is currently the metric most commonly used to
describe DPPP performance, DOE proposes to adopt in the DOE test
procedure, optional provisions that describe how to calculate EF at any
given load point. Specifically, DOE also proposes to establish the four
most common reference curves (curves A, B, C, and D), as shown in Table
III.21.
Table III.21--Systems Curves for Optional EF Test Procedure
------------------------------------------------------------------------
System curve Definition
------------------------------------------------------------------------
Curve A................................... H = 0.0167 x Q[sup2].
Curve B................................... H = 0.050 x Q[sup2].
Curve C................................... H = 0.0082 x Flow (gpm)\2\.
Curve D................................... H = 0.0044 x Flow (gpm)\2\.
------------------------------------------------------------------------
In addition, DOE proposes to specify that EF may be determined at
any available speed. DOE recognizes that the existing industry programs
and test methods for dedicated-purpose pool pumps restrict the load
points at which EF may be determined for each DPPP configuration, based
on the style of motor and/or control with which the pump is distributed
in commerce, as shown in Table III.22. However, DOE does not believe
such restriction is necessary for a voluntary metric, like EF.
Table III.22--Proposed Speeds for Optional EF Test Procedure
------------------------------------------------------------------------
Pump speed(s) Tested speeds
------------------------------------------------------------------------
Single-speed.......................... Max Speed on Curves A, B, C, and/
or D.
Two-speed............................. Max and Min Speed on Curves A,
B, C, and/or D.
Multi-speed........................... All Available Speed on Curves A,
B, C, and/or D.
Variable speed........................ Max, Min, and Most Efficient
Speed on Curves A, B, C, and/or
D.
------------------------------------------------------------------------
At each specified load point, DOE proposes that EF would be
calculated in according to equation (8), which DOE notes is consistent
with existing industry procedures (see section III.B.1):
[GRAPHIC] [TIFF OMITTED] TP20SE16.014
Where:
EF = energy factor, determined at any given load point, in kgal/kWh;
Q = flow rate at any given load point, in gal/min; and
P = input power to the motor (or controls, if present) at any given
load point, in watts.
DOE proposes to incorporate units consistent with those proposed
for the WEF, as recommended by the DPPP Working Group (see section
III.B.1). That is, flow is determined in gal/min, input power to the
motor or controls is determined in W, and EF is determined in kgal/kWh.
DOE also proposes that these load points would be found using the
same test methods proposed in the DPPP test procedure. Specifically,
the measurement of pump input power and flow rate, as well as any other
relevant parameters, would be made in accordance with certain sections
of HI 40.6-2014, with the specific exceptions, modifications, and
additions noted in section III.D.2. However, instead of the load points
specified for each of the DPPP varieties and speed configurations
specified in sections III.C to calculate WEF, pump manufacturers could
determine and make representations regarding EF on the optional system
curves specified in Table III.21 at any desired speed.
If adopted, this means that 180 days after the publication date of
any DPPP TP final rule, manufacturers would only be able to make
representations of EF in accordance with the proposed DPPP test
procedure. DOE believes providing a standardized method for determining
EF at the specified load points would benefit manufacturers and
consumers by ensuring consistent, reliable, and representative
representations of energy performance, based on the optional EF metric.
However, DOE does not wish to unnecessarily limit the extent to which
manufacturers may make optional representations regarding EF at
representative load points that would provide important information to
the customer. DOE believes the proposed specific load points are
comprehensive and represent all EF values that manufacturers either
currently use to make representations, or may use to make in the
future. Therefore, DOE believes this proposal would strike a balance
between not limiting a manufacturer's ability to make EF
representations at desired load points, but would provide the benefit
of additional consistency and comparability of EF values by providing a
specific test procedure and discrete load points at which EF could be
determined.
DOE requests comment on its proposal to adopt optional provisions
for the measurement of several other DPPP metrics, including EF, pump
efficiency, overall (wire-to-water) efficiency, driver power input,
and/or pump power output (hydraulic horsepower), in addition to the
required representations.
DOE also requests comment on its belief that HI 40.6-2014 contains
all the necessary methods to determine pump efficiency, overall (wire-
to-water) efficiency, driver power input, and/or pump power output
(hydraulic horsepower) and further specification is not necessary.
Finally, DOE requests comment on the proposed optional test
procedure to determine EF on the specific reference curves A, B, C, and
D at any available operating speed.
G. Labeling Requirements
In the June 2016 DPPP Working Group recommendations, the DPPP
Working Group recommended that DOE investigate a label that would
facilitate proper application and include specified horsepower
information. (Docket No. EERE-2015-BT-STD-0008, No. 82, Recommendation
#9 at p. 5). As discussed in section III.E.1, the DPPP industry
currently uses a variety of metrics to describe the ``size'' of a
dedicated-purpose pool pump, including nominal motor horsepower, total
horsepower, service factor horsepower, and hydraulic horsepower, among
others. To standardize the terminology and testing procedures for
determining DPPP size and motor horsepower information, as discussed in
section III.E.1, DOE proposed definitions and specific test methods for
determining rated hydraulic horsepower, DPPP nominal motor horsepower,
DPPP motor total horsepower, and service factor. DOE also proposes
specific sampling plans and calculation procedures for determining the
representative values of these and other relevant DPPP metrics, as
discussed in section III.I.1.
To implement the recommendations of the DPPP Working Group, DOE
proposes to require labeling of all dedicated-purpose pool pumps for
[[Page 64629]]
which the DPPP Working Group recommended test procedures. That is, DOE
proposes that the labeling requirements be applicable to:
Self-priming pool filter pumps less than 2.5 rated
hydraulic horsepower \81\
---------------------------------------------------------------------------
\81\ DOE notes that the DPPP Working Group only recommended
standards for single-phase self-priming pool filter pumps less than
2.5 rated hydraulic horsepower. However, the DPPP Working Group
recommended that the test procedure and reporting requirements would
still be applicable to single- and three-phase self-priming pool
filter pumps. Therefore, DOE believes it is appropriate to apply the
proposed labeling requirements to three-phase pumps.
---------------------------------------------------------------------------
Non-self-priming pool filter pumps less than 2.5 rated
hydraulic horsepower
Pressure cleaner booster pumps
Waterfall pumps
For self-priming pool filter pumps, non-self-priming pool filter
pumps, pressure cleaner booster pumps, and waterfall pumps, DOE
proposes that each DPPP unit clearly display on the permanent nameplate
the following information:
WEF, in kgal/kWh,
Rated hydraulic horsepower,
DPPP nominal motor horsepower,
DPPP motor total horsepower, and
service factor.
DOE also proposes specific requirements regarding the formatting of
required information on the nameplate and the specific terminology that
is required to be displayed. However, DOE proposes that these labeling
requirements would be applicable to all units manufactured, including
imported, on the compliance date of any potential energy conservation
standards that may be set for dedicated-purpose pool pumps.
DOE requests comment on the proposed labeling requirements for
dedicated-purpose pool pumps.
DOE requests comment on any other information that should be
included on the permanent nameplate or in manufacturer literature to
aid customers of dedicated-purpose pool pumps in proper selection and
application of DPPP units.
H. Replacement DPPP Motors
DOE understands that DPPP motors wear out much more frequently than
DPPP bare pumps and, thus, replacement DPPP motors are often sold to
replace the original motor with which the pump was sold. Although DOE
does not intend to regulate replacement DPPP motors because they do not
(by themselves) meet the definition of a dedicated-purpose pool pump,
DOE understands that it may be beneficial to have a method to determine
an applicable WEF for replacement DPPP motors. This could be
advantageous for replacement motor manufacturers to label their
products and for utilities or efficiency programs to encourage the sale
of replacement DPPP motors that would maintain or increase the savings
of the dedicated-purpose pool pump, as installed in the field.
Therefore, DOE proposes to establish an optional method to
determine the WEF for replacement DPPP motors. Specifically, under this
method, the replacement motor would be paired with an appropriate DPPP
bare pump and the combination would be subject to the proposed DOE test
procedure for that dedicated-purpose pool pump, based on the DPPP
variety and speed configuration.
DOE recognizes that replacement DPPP motors may be offered for sale
or advertised to be paired with multiple DPPP bare pumps, and each
combination may have a different WEF. Since each of these bare pumps
may impact the WEF rating, each replacement DPPP motor and DPPP bare
pump pairing would represent a unique pairing. Therefore, DOE proposes
that the WEF for each replacement DPPP motor-DPPP bare pump pairing be
determined separately. However, consistent with DOE's treatment of all
equipment, DOE proposes to allow manufacturers to group similar
replacement motor-bare pump pairings within a given replacement DPPP
motor rating to minimize testing burden, while still ensuring that the
rating is representative of minimum efficiency or maximum energy
consumption of the group. Specifically, for other equipment, DOE
provides that manufacturers may elect to group similar individual
models within the same equipment class into the same basic model to
reduce testing burden, provided all representations regarding the
energy use of individual models within that basic model are identical
and based on the most consumptive unit. See 76 FR 12422, 12423 (Mar. 7,
2011).\82\ Similarly, manufacturers of replacement DPPP motors could
opt to make representations of the WEF of each individual replacement
DPPP motor and DPPP bare pump combination, or may elect to make WEF
representations regarding a replacement DPPP motor combined with
several individual DPPP bare pumps of the same equipment class, and
rate the group with the same representative WEF value, which would be
representative of the least efficient model. DOE also proposes that
replacement DPPP motor manufacturers would need to make a statement,
along with any advertised WEF value, regarding the specific DPPP bare
pump to which it applies. If no specific DPPP bare pumps are listed in
the manufacturer literature or otherwise along with any WEF
representation, then the WEF value would be assumed to be applicable to
any and all possible DPPP bare pumps. That is, it is representative of
the least efficient DPPP bare pump available for each equipment class.
---------------------------------------------------------------------------
\82\ These provisions allow manufacturers to group individual
models with essentially identical, but not exactly the same, energy
performance characteristics into a basic model to reduce testing
burden. Under DOE's certification requirements, all the individual
models within a basic model identified in a certification report as
being the same basic model must have the same certified efficiency
rating and use the same test data underlying the certified rating.
The Compliance Certification and Enforcement final rule also
establishes that the efficiency rating of a basic model must be
based on the least efficient or most energy consuming individual
model (i.e., put another way, all individual models within a basic
model must be at least as energy efficient as the certified rating).
76 FR at 12428-29 (March 7, 2011).
---------------------------------------------------------------------------
DOE requests comment on the proposed optional test procedure for
replacement DPPP motors. Specifically, DOE seeks comment as to any
additional details that should be addressed in testing a replacement
DPPP motor with any given DPPP bare pump to determine applicable WEF
values.
I. Certification and Enforcement Provisions for Dedicated-Purpose Pool
Pumps
DOE must provide uniform methods for manufacturers to determine
representative values of energy- and non-energy-related metrics, for
each basic model. See 42 U.S.C. 6314(a)(2). These values are used when
making public representations (as discussed in section III.E) and when
determining compliance with prescribed energy conservation standards.
DOE proposes that DPPP manufacturers must use a statistical sampling
plan consistent with the sampling plan for pumps that is currently
specified at 10 CFR 429.59. Manufactures would use these sampling plans
to determine the representative values of WEF and other metrics
necessary to demonstrate compliance with any energy conservation
standards DOE may set for dedicated-purpose pool pumps. In addition,
DOE commonly specifies enforcement procedures that DOE will follow to
verify compliance of a basic model. The following sections III.I.1
III.I.2, and III.I.3 discuss DOE's proposed sampling plan,
certification requirements, and enforcement provisions for dedicated-
purpose pool pumps, respectively.
[[Page 64630]]
1. Sampling Plan
DOE provides, in subpart B to 10 CFR part 429, sampling plans for
all covered equipment. As mentioned previously, the purpose of a
statistical sampling plan is to provide a method to ensure that the
test sample size (i.e., number of units tested) was sufficiently large
that a represented value of energy- and non-energy-related metrics is,
in fact, representative of the population of units in the basic model.
In the January 2016 general pumps TP final rule, DOE adopted sampling
provisions applicable to pumps that were similar to those used for
other commercial and industrial equipment. 81 FR 4086, 4135-36 (Jan.
25, 2016).
For dedicated-purpose pool pumps, DOE proposes to adopt statistical
sampling plans similar to that adopted for pumps. That is, DOE proposes
to amend 10 CFR 429.59 to require that, for each basic model of pump
(including dedicated-purpose pool pumps), a sample of sufficient size
must be randomly selected and tested to ensure that any representative
value of WEF, EF, or other measure of energy consumption of a basic
model for which customers would favor higher values is less than or
equal to the lower of the following two values:
(1) The mean of the sample, where:
[GRAPHIC] [TIFF OMITTED] TP20SE16.015
and x is the sample mean; n is the number of samples; and xi
is the maximum of the ith sample;
(2) The lower 95 percent confidence limit (LCL) of the true mean
divided by 0.95, where:
[GRAPHIC] [TIFF OMITTED] TP20SE16.016
and x is the sample mean; s is the sample standard deviation; n is the
number of samples; and t0.95 is the t statistic for a 95
percent one-tailed confidence interval with n-1 degrees of freedom
(from appendix A of subpart B of 10 CFR part 429).
DOE also proposes similar provisions for quantities, such as pump
input power, for which consumers would favor lower values. See 10 CFR
429.59(a)(1)(ii).
Under this proposal, for purposes of certification testing, the
determination that a basic model complies with the applicable energy
conservation standard would be based on testing conducted using the
proposed DOE test procedure and sampling plan. The general sampling
requirement currently applicable to all covered products and equipment
provides that a sample of sufficient size must be randomly selected and
tested to ensure compliance and that, unless otherwise specified, a
minimum of two units must be tested to certify a basic model as
compliant. 10 CFR 429.11(b)
DOE proposes to apply this same minimum sample size requirement to
dedicated-purpose pool pumps. Thus, DOE proposes that a sample of
sufficient size be selected to ensure compliance and that at least two
units must be tested to determine the representative values of
applicable metrics for each basic model. Manufacturers may need to test
a sample of more than two units depending on the variability of their
sample, as provided by the statistical sampling plan.
DOE notes that the proposed sampling provisions would be applicable
to all energy-related metrics for which a DPPP manufacturer elected to
make representations, including overall efficiency. DOE believes that,
similar to other pumps, an upper confidence limit (UCL) and LCL of
0.95, which are divided by a de-rating factor of 1.05 and 0.95,
respectively, would also be appropriate for dedicated-purpose pool
pumps. Specifically, DOE believes dedicated-purpose pool pumps would
realize similar performance variability to general pumps.
In addition to WEF, DOE also notes that the rated hydraulic
horsepower, as defined in section III.E.1, is an important
characteristic for determining the appropriate load points for testing
and characterizing the capacity of a given DPPP model. Therefore, DOE
also proposes a method to determine the ``representative value'' of
rated hydraulic horsepower for each DPPP basic model. That is, DOE
proposes that the representative value of rated hydraulic horsepower be
determined as the average of all the tested units that serve as the
basis for the rated efficiency for that basic model. Similarly, the
DPPP nominal motor horsepower, DPPP motor total horsepower, and service
factor are important characteristics that may aid customers in properly
selecting and applying dedicated-purpose pool pumps. Consistent with
the DPPP Working Group recommendations, as discussed in section III.E.1
and III.G, DOE proposes standardized methods for determining these DPPP
motor characteristics and that such information be included on the
permanent label affixed to each DPPP unit. To ensure such values are
determined in a consistent manner, DOE also proposes that DPPP nominal
motor horsepower, DPPP motor total horsepower, and service factor be
determined based on the average of the test results, for each metric,
from all the tested units that serve as the basis for the rating for
that basic model. That is, DOE proposes specific test methods for
determining DPPP nominal motor horsepower based on the tested torque,
current, and slip characteristics of the DPPP motor. DOE proposes that
the DPPP nominal motor horsepower be determined based on the average
breakdown torque, locked-rotor torque, pull-up torque, locked-rotor
current, and slip (as applicable) for each tested unit of DPPP motor.
The representative values of DPPP service factor and DPPP motor total
horsepower are then calculated based on that representative value of
DPPP nominal motor horsepower. DOE recognizes that, in many cases, such
testing may be performed by the motor manufacturer and, as such, DOE
notes that the tested DPPP motor units and the DPPP units do not have
to be the same units, provided they are representative of the same
population.
Finally, consistent with provisions for other commercial and
industrial equipment, DOE notes the applicability of certain
requirements regarding retention of certain information related to the
testing and certification of dedicated-purpose pool pumps, which are
detailed under 10 CFR 429.71. Generally, manufacturers must establish,
maintain, and retain certification and test information, including
underlying test data for all certification testing for 2 years from the
date on which the dedicated-purpose pool pump is no longer distributed
in commerce.
DOE requests comment on the proposed statistical sampling
procedures and certification requirements for dedicated-purpose pool
pumps.
2. Certification Requirements
Paragraph (b) of 10 CFR 429.59 contains the certification
requirements for certain styles of pump for which DOE adopted test
procedures and standards in the January 2016 general pumps TP and ECS
final rules. 81 FR 4086 (Jan. 25, 2016); 81 FR 4368 (Jan. 26, 2016).
Since dedicated-purpose pool pumps are a style of pump, DOE proposes to
amend 10 CFR 429.59 to include the reporting requirements for
dedicated-purpose pool pumps. The general certification report
requirements contained in 10 CFR 429.12 would apply to dedicated-
purpose pool pumps as they do to other styles of pumps, including
general pumps. However, as dedicated-purpose pool pumps have a
[[Page 64631]]
unique test procedure and metric from general pumps, DOE proposes to
establish unique certification requirements for dedicated-purpose pool
pumps that would require manufacturers to supply certain additional
information to DOE in certification reports to demonstrate compliance
with any energy conservation standards that DOE may set.
Specifically, for a dedicated-purpose pool pump subject to the test
procedure proposed in this NOPR (i.e., self-priming and non-self-
priming pool filter pumps, waterfall pumps, and pressure cleaner
booster pumps, see section III.A.6), DOE proposes that the following
items be included in certification reports and made public on DOE's Web
site:
WEF in kilogallons per kilowatt-hour (kgal/kWh);
Rated hydraulic horsepower in horsepower (hp);
Maximum speed of rotation in revolutions per minute (rpm);
Dedicated-purpose pool pump nominal motor horsepower in
horsepower (hp);
Dedicated-purpose pool pump motor total horsepower in
horsepower (hp);
Dedicated-purpose pool pump service factor
(dimensionless);
The speed configuration for which the pump is being rated
(i.e., single-speed, two-speed, multi-speed, or variable-speed);
For self-priming pool filter pumps, non-self-priming pool
filter pumps, and waterfall pumps, the maximum head in feet; and
For self-priming and non-self-priming pool filter pumps:
The vertical lift and true priming time for the DPPP model and a
statement regarding whether the pump is certified with NSF/ANSI 50-
2015.
Such data are necessary for DOE to verify compliance of the given
DPPP model, to determine the appropriate test procedure method to
follow when verifying ratings, and to verify the accuracy of
information provided on the label of any applicable DPPP models.
In the June 2016 DPPP Working Group recommendations, the Working
Group also recommended that DOE require reporting of true power factor
at all applicable test procedure load points in the public information
provided in the certification report for all dedicated-purpose pool
pumps to which the test procedure is applicable (i.e., self-priming and
non-self-priming pool filter pumps, waterfall pumps, and pressure
cleaner booster pumps). (Docket No. EERE-2015-BT-STD-0008, No. 82,
Recommendation # 7 at p. 4) As such, DOE is proposing that, for all
dedicated-purpose pool pumps to which the test procedure is applicable,
true power factor be reported at all applicable test procedure load
points in the certification report and be made public on DOE's Web
site.
In addition, as discussed above in section III.A.7, the DPPP
Working Group recommended specific prescriptive requirements for
dedicated-purpose pool pumps distributed in commerce with freeze
protection controls to ensure freeze protection controls on dedicated-
purpose pool pumps only operate when necessary and do not result in
unnecessary, wasted energy use. Specifically, the DPPP Working Group
recommended that all dedicated-purpose pool pumps distributed in
commerce with freeze protection controls be shipped either:
(1) With freeze protection disabled or
(2) with the following default, user-adjustable settings:
a. The default dry-bulb air temperature setting is no greater than
40 [deg]F; and
b. The default run time setting shall be no greater than 1 hour
(before the temperature is rechecked); and
c. The default motor speed shall not be more than \1/2\ of the
maximum available speed.
(Docket No. EERE-2015-BT-STD-0008, No. 82, Recommendation #6A at p. 4).
Relatedly, the DPPP Working Group recommended that, in order to
certify compliance with such a requirement, DPPP manufacturers be
required to make a statement certifying compliance to the applicable
design requirement and make available publicly as part of their
literature the details by which they have met the applicable design
standard. (Docket No. EERE-2015-BT-STD-0008, No. 82, Recommendation #6B
at p. 4). The DPPP Working Group specifically recommended that, as part
of certification reporting, manufacturers must include the default dry-
bulb air temperature setting (in [deg]F), default run time setting (in
minutes), and default motor speed (in rpm). (Docket No. EERE-2015-BT-
STD-0008, No. 82, Recommendation #6A at p. 4). Therefore, consistent
with recommendations of the Working Group, DOE proposes that, for
dedicated-purpose pool pumps distributed in commerce with freeze
protection controls enabled, the certification report also include the
default dry-bulb air temperature setting (in [deg]F), default run time
setting (in minutes), and default motor speed (in rpm).
The DPPP Working Group also recommended that DOE include a
verification procedure in case there was ever an issue regarding
whether a product distributed in commerce actually had such features.
(Docket No. EERE-2015-BT-STD-0008, No. 82, Recommendation #6A at p. 4).
The verification test is discussed in more detail in section III.I.3.
Finally, for integral cartridge-filter and sand-filter pool pumps,
the DPPP Working Group recommended DOE consider only a prescriptive
standard, which requires such pumps be distributed in commerce with
pool pump timers. (Docket No. EERE-2015-BT-STD-0008, No. 51,
Recommendation #2B at pp. 1-2) Relatedly, the DPPP Working Group also
recommended a definition for pool pump timer that describes the
specific features and operational characteristics that applicable pool
pump times must contain in order to comply with the prescriptive
standard. The recommended definition defines pool pump timer as a pool
pump control that automatically turns off a dedicated-purpose pool pump
after a run-time of no longer than 10 hours. As such, for these DPPP
varieties, DOE proposes the certification report contain the maximum
run-time of the pool pump control with which the integral cartridge-
filter or sand-filter pump is distributed in commerce.
In addition to the required elements, DOE recognizes that other
DPPP characteristics may provide useful information to inform consumers
or support programs related to dedicated-purpose pool pumps. As
discussed during the DPPP Working Group negotiations, the input power
and flow rate at each applicable load point and the EF at multiple load
points would be useful for utilities in calculating energy savings
associated with dedicated-purpose pool pumps in specific applications.
(Docket No. EERE-2015-BT-STD-0008, No. 54 at pp. 5-7) As discussed in
section III.F, DOE is proposing to establish in the DPPP test procedure
specific methods to calculate EF at any desired speed on any of the
specified optional system curves (i.e., Curve A, B, C, or D).
Therefore, to provide additional information to consumers and the
market place, DOE proposes that the following information may
optionally be included in certification reports and, if included, would
be made public:
Calculated driver power input and flow rate at each load
point i (Pi and Qi), in horsepower (hp) and
gallons per minute (gpm), respectively; and/or
[[Page 64632]]
Energy factor at any desired speed on any of the specified
optional system curves (i.e., Curve A, B, C, or D), along with the
tested speed and the system curve associated with each energy factor
value.
While useful to consumers and the public, DOE recognizes that
manufacturers may incur additional burden conducting the testing for
and reporting of these additional metrics. DOE reiterates that the
reporting of these additional metrics would be optional and at the
discretion of the manufacturer.
DOE notes that, as specified in paragraph (a) of 10 CFR 429.12, the
certification requirements for covered products and equipment,
including those proposed for dedicated-purpose pool pumps in this NOPR,
are only applicable to equipment subject to an applicable energy
conservation standard set forth in part 430 or 431. Therefore, the
certification requirements proposed in this NOPR would only be required
when and if any energy conservation standards for dedicated-purpose
pool pumps are established and in effect.
DOE requests comment on the proposed mandatory and optional
reporting requirements for certification of dedicated-purpose pool
pumps.
3. Enforcement Provisions
Enforcement provisions govern the process DOE would follow when
performing its own assessment of basic model compliance with standards,
as described under subpart C of 10 CFR part 429. Specifically, subpart
C describes the notification requirements, legal processes, penalties,
specific prohibited acts, and testing protocols related to testing
covered equipment to determine or verify compliance with standards. 10
CFR 429.102-429.134. DOE notes that the same general enforcement
provisions contained in subpart C of 10 CFR part 429 would be
applicable to dedicated-purpose pool pumps.
Related to enforcement testing of dedicated-purpose pool pumps, as
specified in 10 CFR 429.110(e), DOE would conduct the applicable DPPP
test procedure, once adopted, to determine the WEF for tested DPPP
models. In addition, DOE believes that, as dedicated-purpose pool pumps
have relatively large shipments and are generally a high-volume piece
of equipment, DOE should apply the enforcement testing sample size and
calculations applicable to consumer products and certain high-volume
commercial equipment specified in appendix A to subpart C of 10 CFR
part 429. Therefore, DOE proposes to use, when determining performance
for a specific basic model, the enforcement testing sample size,
calculations, and procedures laid out in appendix A to subpart C of 10
CFR part 429 for consumer products and certain high-volume commercial
equipment. These procedures, in general, provide that DOE would test an
initial sample of at least 4 units and determine the mean WEF value and
standard error of the sample. DOE would then compare these values to
the WEF standard level, once adopted, to determine the compliance of
the basic model or if additional testing (up to a total of 21 units) is
required to make a compliance determination with sufficient confidence.
DOE notes that DOE adopted enforcement testing sample size and
calculations for general pumps in the January 2016 general pumps TP
final rule. Specifically, in the January 2016 general pumps TP final
rule, DOE adopted provisions at 10 CFR 429.110(e)(5) \83\ stating that
DOE would assess compliance of any pump basic models undergoing
enforcement testing based on the arithmetic mean of up to four units.
81 FR 4086, 4145 (Jan. 25, 2016). To clarify that the enforcement
provisions adopted in the January 2016 general pumps TP final rule are
only applicable to those pumps subject to the test procedure adopted in
the January 2016 general TP final rule, DOE also proposes to clarify
the applicability of the provisions at 10 CFR 429.110(e)(5).
---------------------------------------------------------------------------
\83\ DOE notes that the 2016 general pumps TP final rule were
originally adopted into 10 CFR 429.110(e)(1)(iv), but a recent
rulemaking reorganized the enforcement provisions for various
equipment, including pumps, to place the pump enforcement provisions
in 10 CFR 429.110(e)(5). 81 FR 31827, 31841 (May 20, 2016).
---------------------------------------------------------------------------
In addition, when determining compliance of any units tested for
enforcement purposes, DOE proposes to adopt provisions that specify how
DOE would determine the rated hydraulic horsepower at maximum speed on
the reference curve, which describes the capacity of the DPPP model
(see section III.E.1) for determining the appropriate standard level
for any tested equipment (if applicable). Specifically, DOE proposes
that DOE would perform the same test procedure for determining the
rated hydraulic horsepower at maximum speed on the reference curve
specified by the test procedure for each DPPP variety (see section
III.C) on one or more units of each model selected for testing. DOE
proposes that, if the rated hydraulic horsepower determined through
DOE's testing (either the measured rated hydraulic horsepower for a
single unit sample or the average of the measured rated hydraulic
horsepower values for a multiple unit sample) is within 5 percent of
the certified value of rated hydraulic horsepower, then DOE would use
the certified value of rated hydraulic horsepower as the basis for
determining the standard level for tested equipment. This would give
manufacturers certainty regarding the appropriate standard level their
equipment would be subject to in enforcement testing. However, if DOE's
tested value of rated hydraulic horsepower is not within 5 percent of
the certified value of rated hydraulic horsepower, DOE would use the
arithmetic mean of all the rated hydraulic horsepower values resulting
from DOE's testing when determining the standard level for tested
equipment. DOE believes such an approach would result in more
reproducible and equitable rating of equipment and compliance
determinations among DOE, manufacturers, and test labs.
DOE developed the 5 percent tolerance on hydraulic power based on
statistical analysis of the maximum allowed testing uncertainty due to
fluctuations in measurements, measurement uncertainty, and the typical
manufacturing variability. The maximum experimental uncertainty is
discussed in HI 40.6-2014, which DOE proposes to incorporate by
reference in the DOE test procedure (section III.D.1). DOE estimated
the manufacturing variability based on the maximum tolerances on head
and flow that are allowed in the NSF/ANSI 50-2015 standard.
Specifically, NSF/ANSI 50-2015 requires that the tested flow be within
5 percent of the pump performance curve and the tested head
be within -3 to +5 percent of the pump performance curve, whichever is
greater (see section III.D.2.d). However, DOE recognizes that these are
all worst-case uncertainties and that testing a unit with the maximum
possible variability in every parameter would be extremely unlikely.
Therefore, DOE assumed that the maximum uncertainty would represent a
worst case. For the purposes of analysis, DOE assumed the maximum
uncertainty was three standard deviations away from the mean
(encompassing 99.7 percent of the population). In this enforcement
testing procedure, DOE proposes to use a tolerance of one standard
deviation. DOE notes that this is also consistent with the tolerances
on flow and head allowed for in NSF/ANSI 50-2015.
In addition, DOE proposes similar procedures for relevant
quantities necessary to differentiate the different varieties of pool
filter pumps: Self-priming pool filter pumps, non-self-priming pool
filter pumps, and waterfall pumps. Specifically, to differentiate
[[Page 64633]]
waterfall pumps, DOE proposes to establish an enforcement testing
procedure for the maximum head value. Similar to rated hydraulic
horsepower, DOE would perform the proposed test procedure for
determining maximum head (discussed in section III.E.3) on one or more
units and compare the testing results to the value of maximum head
certified by the manufacturer. If the value certified by the
manufacturer is within 5 percent of the test values, DOE would use the
manufacturer's certified value and resultant equipment class.
Otherwise, DOE would use the enforcement testing results to determine
the applicable equipment class and standard level. Similarly, to
differentiate self-priming and non-self-priming pool filter pumps, DOE
would perform the self-priming capability test and determine the
vertical lift and true priming time of one or more tested units. DOE
would also use the manufacturer's certified values and equipment class
designation, provided the vertical lift and true priming time
determined in DOE's testing is within 5 percent of the manufacturer's
certified values.
DOE requests comment on the proposed enforcement provisions for
dedicated-purpose pool pumps. Specifically, DOE seeks comment upon the
applicability of a 5 percent tolerance on rated hydraulic horsepower,
maximum head, vertical lift, and true priming time for each tested DPPP
model or if a higher or lower percentage variation would be justified.
In addition, as discussed in section III.I.2, as part of its
extended charter, the DPPP Working Group recommended requirements that
require all dedicated-purpose pool pumps distributed in commerce with
freeze protection controls be shipped either:
(1) With freeze protection disabled; or
(2) with the following default, user-adjustable settings:
a. The default dry-bulb air temperature setting is no greater than
40 [deg]F; and
b. The default run time setting shall be no greater than 1 hour
(before the temperature is rechecked); and
c. The default motor speed shall not be more than \1/2\ of the
maximum available speed.
(Docket No. EERE-2015-BT-STD-0008, No. 74 at pp. 16).
Relatedly, the DPPP Working Group recommended that DOE include a
verification procedure in case there was ever an issue regarding
whether a product distributed in commerce actually had such features.
Id.
Therefore, based on the DPPP Working Group recommendations, DOE
proposes a procedure to verify the presence and operation of any freeze
protection controls distributed in commerce with any applicable
dedicated-purpose pool pump. The verification procedure would consist
of testing the dedicated-purpose pool pump with the default, as-shipped
control settings in a test apparatus identical to that described in
section III.D for determining the WEF of applicable pool pumps, except
that the ambient temperature registered by the freeze protection
ambient temperature sensor would also be able to be controlled. This
could be accomplished, depending on the specific location and
configuration of the temperature sensor by exposing the freeze
protection thermocouple to a specific temperature by, for example,
submerging the thermocouple in a water bath of known temperature,
adjusting the ambient air temperature of the test chamber, or other
means to simulate and vary the ambient temperature registered by the
freeze protection temperature sensor(s).
The general procedure would begin by installing the DPPP unit in a
test stand in accordance with HI 40.6-2014 with the pump powered on but
not circulating water (i.e., the controls are active and the flow or
speed are set to zero). The temperature measured by the freeze
protection temperature control would then be gradually decreased by 1
0.5 [deg]F every 5.0 minutes, starting at 42
0.5 [deg]F until the pump freeze protection controls initiate water
circulation or 38 0.5 [deg]F, whichever occurs first. The
freeze protection ambient temperature reading and DPPP rotating speed,
if any, would be recorded after each reduction in temperature and
subsequent stabilization (see stabilization requirements in III.D,
which DOE proposes would also be applicable to this verification
procedure).
If the DPPP freeze protection controls do not initiate water
circulation at a temperature of 38 0.5 [deg]F, as measured
by the freeze protection ambient temperature sensor, the test would
conclude and the dedicated-purpose pool pump would be deemed compliant
with the stated design requirement for freeze protection controls. If
the freeze protection controls initiate water circulation, the
temperature would be increased to 42 0.5 [deg]F and the
dedicated-purpose pool pump would be allowed to run for at least 30.0
minutes. After 30.0 minutes, the freeze protection ambient temperature
and rotating speed, if any, would be recorded again. If the dedicated-
purpose pool pump initiated water circulation at a temperature greater
than 40 [deg]F; if the dedicated-purpose pool pump was still
circulating water after 30.0 minutes of operation at 42
0.5 [deg]F; or if rotating speed for freeze protection was greater than
one-half of the maximum rotating speed of the DPPP model, as certified
by the manufacturer, that DPPP model would be deemed to not comply with
the stated design requirement for freeze protection controls.
DOE requests comment on the proposed verification procedure for
DPPP freeze protection controls.
DOE notes that the actual design requirements would be established
in any ECS rulemaking for dedicated-purpose pool pumps and that this
verification procedure would only be necessary if and when any such
requirements are established.
IV. Procedural Issues and Regulatory Review
A. Review Under Executive Order 12866
The Office of Management and Budget (OMB) has determined that TP
rulemakings do not constitute ``significant regulatory actions'' under
section 3(f) of Executive Order 12866, Regulatory Planning and Review,
58 FR 51735 (Oct. 4, 1993). Accordingly, this action was not subject to
review under the Executive Order by the Office of Information and
Regulatory Affairs (OIRA) in the Office of Management and Budget.
B. Review Under the Regulatory Flexibility Act
The Regulatory Flexibility Act (5 U.S.C. 601 et seq.) requires
preparation of an initial regulatory flexibility analysis (IFRA) for
any rule that by law must be proposed for public comment, unless the
agency certifies that the rule, if promulgated, will not have a
significant economic impact on a substantial number of small entities.
As required by Executive Order 13272, ``Proper Consideration of Small
Entities in Agency Rulemaking,'' 67 FR 53461 (August 16, 2002), DOE
published procedures and policies on February 19, 2003, to ensure that
the potential impacts of its rules on small entities are properly
considered during the DOE rulemaking process. 68 FR 7990. DOE has made
its procedures and policies available on the Office of the General
Counsel's Web site: https://energy.gov/gc/office-general-counsel.
DOE reviewed this proposed rule, which would establish a new test
procedure for dedicated-purpose pool pumps, under the provisions of the
Regulatory Flexibility Act and the procedures and policies published on
February 19, 2003. DOE tentatively
[[Page 64634]]
concludes that the proposed rule, if adopted, would not result in a
significant impact on a substantial number of small entities, as it
would not, in and of itself, require the use of the proposed test
procedure. That is, any burden associated with testing dedicated-
purpose pool pumps in accordance with the requirements of this test
procedure would not be required until the promulgation of any energy
conservation standards final rule for dedicated-purpose pool pumps, as
discussed in section II. On this basis, this NOPR has no incremental
burden associated with it and a regulatory flexibility analysis is not
required.
While DOE maintains that this proposed test procedure has no
incremental burden associated with it when viewed as a stand-alone
rulemaking, DOE recognizes that DPPP energy conservation standards are
currently being considered in a negotiated rulemaking that is ongoing
(Docket No. EERE-2015-BT-STD-0008) and may be proposed or promulgated
in the near future. In addition, DOE realizes that manufacturers often
provide information about the energy performance of the dedicated-
purpose pool pumps they manufacture since this information is an
important marketing tool to help distinguish their dedicated-purpose
pool pumps from competitor offerings. While manufacturers may elect to
make such representations regarding WEF or other DPPP energy
performance characteristics, DOE reiterates that making such
representations regarding the energy efficiency or energy use of
covered DPPP models is voluntary and thus the proposed test procedure
does not have any incremental burden associated with it. That is, if
necessary, a manufacturer could elect to not make representations about
the energy use of covered DPPP models. However, given the ongoing DPPP
energy conservation standards rulemaking (Docket No. EERE-2015-BT-STD-
0008) and the potential testing manufacturers may elect to undertake
prior to the compliance date of any potential standards, DOE is
estimating in this NOPR the full cost of developing certified ratings
for covered DPPP models for the purposes of making representations
regarding the energy use of covered equipment or certifying compliance
to DOE under any future energy conservation standards. Therefore, while
such is not required yet, DOE is presenting the costs associated with
testing equipment consistent with the requirements of the proposed test
procedure, as would be required to certify compliance with any future
energy conservation standard. DOE presents the results of such analysis
in the following sections.
However, DOE is not determining the significance of that burden
with respect to manufacturers' financial situation or status as a small
entity. As the use of the testing requirements contained in this NOPR
is contingent upon the energy conservation standards rulemaking, DOE
believes it would be more appropriate to analyze the effect of the
combined burden associated with both the test procedure and energy
conservation standards rulemakings in the manufacturer impact analysis
performed as part of any energy conservation standards rulemaking.
Therefore, the estimates provided in this test procedure regulatory
flexibility analysis serve only to provide information about the
possible burden manufacturers may incur while testing pumps using this
DOE test procedure; they do not represent actual burden incurred by the
industry as there is no incremental burden associated with the proposed
test procedure until and unless any associated DPPP energy conservation
standards final rule is published.
1. Burden of Conducting the Proposed DOE DPPP Test Procedure
As dedicated-purpose pool pumps would be newly regulated equipment,
DOE currently has no test procedures or standards for this equipment.
In this TP NOPR, DOE proposes to amend subpart Y to 10 CFR part 431 to
include definitions and a test procedure applicable to a specific
subset of dedicated-purpose pool pumps, including self-priming and non-
self-priming pool filter pumps, waterfall pumps, and pressure cleaner
booster pumps. The proposed test procedure would not apply to integral
cartridge-filter pool pumps, integral sand-filter pool pumps, storable
electric spa pumps, or rigid electric spa pumps (see section III.A.6
for more discussion).
In the proposed test procedure, DOE proposes a new metric, called
the weighted energy factor (WEF), to characterize the energy
performance of dedicated-purpose pool pumps within the scope of this
test procedure. The WEF is determined as a weighted average of water
flow rate over the input power to the dedicated-purpose pool pump at
different load points, depending on the variety of dedicated-purpose
pool pump and the number of operating speeds with which it is
distributed in commerce. The proposed test procedure contains the
methods for determining: (1) The WEF and rated hydraulic horsepower for
self-priming and non-self-priming pool filter pumps, waterfall pumps,
and pressure cleaner booster pumps; (2) the self-priming capability of
pool filter pumps to effectively differentiate self-priming and non-
self-priming pool filter pumps; (3) the WEF for replacement DPPP
motors; and (4) optional test methods to determine additional energy
performance metrics applicable to dedicated-purpose pool pumps. To
determine the applicable measured values for determining DPPP
performance, DOE proposes to incorporate by reference the test methods
established in HI 40.6-2014, ``Methods for Rotodynamic Pump Efficiency
Testing,'' with certain exceptions.
This NOPR also proposes requirements regarding the sampling plan
and representations for covered dedicated-purpose pool pumps at subpart
B of part 429 of title 10 of the Code of Federal Regulations. The
sampling plan requirements are similar to those for several other types
of commercial equipment and, among other things, require a sample size
of at least two units per DPPP basic model be tested when determining
representative values WEF, as well as other DPPP performance metrics.
To estimate the burden associated with the testing and sampling
plan requirements proposed in this TP NOPR, DOE understands that in
order to conduct the proposed test procedure, each manufacturer would
have to either (a) have the units tested in house or (b) have the units
tested at a third party testing facility. If the manufacturer elects to
test dedicated-purpose pool pumps in house, each manufacturer may have
to undertake, at most, the following burden inducing activities: (1)
Construct and maintain a test facility that is capable of testing
dedicated-purpose pool pumps in compliance with the test procedure,
including acquisition and calibration of any necessary measurement
equipment, and (2) conduct the DOE test procedure on two units of each
covered DPPP model.
DOE recognizes that many DPPP manufacturers already have DPPP test
facilities of various configurations and conduct DPPP testing as part
of an existing manufacturing quality control process, to develop DPPP
performance information for new and existing products, and to
participate in voluntary energy efficiency programs or to submit
information to certain states as part of their energy code. However,
DOE recognizes that, because such testing is not currently required or
standardized, testing facilities may vary widely from one DPPP
manufacturer to another. As
[[Page 64635]]
such, DOE has estimated the maximum potential testing burden associated
with this TP NOPR, which is associated with a situation where a given
DPPP manufacturer does not have existing test facilities and would be
required to construct such facilities to test equipment in accordance
with any TP final rule. In addition, DOE discusses a more
representative burden estimate that DOE believes is more indicative of
the incremental burden manufacturers would likely encounter due to the
testing requirements proposed in this TP NOPR based on the testing
capabilities most manufacturers in the industry currently possess. The
basis for both of these estimates is laid out in the subsequent
sections in terms of physical equipment and testing costs, labor costs,
the combined burden for in house testing, and third-party testing
costs.
a. Estimated Equipment Costs for Testing Dedicated-Purpose Pool Pumps
In the maximum burden case where a DPPP manufacturer would be
required to construct a test lab from scratch, manufacturers would be
required to make significant capital outlays to acquire test equipment.
The first necessary item for testing a dedicated-purpose pool pump is a
water reservoir to hold the water that the pump circulates during
testing. The size of the dedicated-purpose pool pump will directly
affect the size of the necessary water reservoir. Manufacturers
provided estimates to DOE on the cost of water reservoirs for a variety
of sizes. Based on the information provided, DOE estimates the cost of
a water reservoir to be $2.50 per gallon. Because the dedicated-purpose
pool pumps vary in size, DOE is using a 1,000 gallon water reservoir as
a typical size and thus estimates the cost at $2,500 for the water
reservoir. Water conditioning equipment may also be necessary, in some
cases, in support of the water reservoir and to ensure that water is
maintained at the appropriate test temperature (the proposed test
procedure requires testing with clear water between 50 and 86 [deg]F,
see section III.D.2.a). DOE estimates the cost of water conditioning
equipment to be $2,000.
To complete the DPPP test loop, assorted piping and valves would be
necessary to circulate water from the reservoir to the pump and
regulate the flow and head of the water. Multiple diameter pipes,
valves, and associated fittings may be required to accommodate
different size dedicated-purpose pool pumps. The total costs for the
values and piping will vary on pipe diameter as well as the actual
testing laboratory configuration. DOE estimates a cost of $1,000 for
the piping and valves necessary to test the dedicated-purpose pool
pumps within the scope of the proposed test procedure.
In addition to water conditioning, the proposed DOE test procedure
also requires the power supply characteristics (i.e., voltage,
frequency, voltage unbalance, and total harmonic distortion) to be
maintained within specific values, as described in section III.D.2.e.
Specifically as stated in Table III.15, the proposed power supply
requirements must within a few percent of the rated voltage, frequency,
and voltage harmonic distortion. Also, the total harmonic distortion
must be limited throughout the test. In some situations, manufacturers
may be required to acquire power conditioning equipment to ensure the
power supplied to the DPPP motor or control is within the required
tolerances. DOE estimated researched power supplies as well as
manufacturers provided estimates of possible equipment costs which
ranged from $100 to $20,000 for the proposed power supply. This range
of equipment includes a variety of equipment specifications; however,
DOE estimates the cost for power conditioning equipment as $2,000.
In addition to the physical testing apparatus, the proposed DPPP
test procedure also contains requirements regarding the characteristics
and accuracy of the measurement equipment necessary to precisely and
accurately determine relevant measured quantities. The primary
measurement equipment includes flow measuring equipment, pressure
measuring equipment, and power measuring equipment.
Also, as discussed in section III.D.2.d, test facilities would need
equipment to measure the flow rate in gallons per minute to verify that
the pool pump is operating at the applicable load point. Manufacturers
indicated that, for flow measurement equipment, they utilized magnetic
flow measurement devices. These magnetic flow measurement devices vary
in price based on the range of the device to accommodate the
anticipated flow rate from different sizes of dedicated-purpose pool
pumps. DOE researched flow measurement devices as well as was provided
feedback from manufacturers about the typical prices of various sizes.
DOE's research indicates that as the size of the flow meter increases,
so does cost. Flow measurement devices ranged from $1,500 to $4,500 per
DOE's research. DOE estimates a typical flow measurement equipment
device to be $3,000 for compliance with the proposed TP NOPR.
Pressure measurement equipment could include a manometer, bourdon
tube, digital indicator, or a transducer. DOE's research indicates that
manufacturers use different options. Each of the different measurement
devices has different prices. DOE estimated the cost of the different
pressure measurement devices and estimates the average cost to be $950.
Finally, electrical measurement equipment is necessary to determine
the input power to the dedicated-purpose pool pump, as measured at the
input to the motor or controls, if present. There are multiple devices
that can measure power and energy values. However, DOE proposes
specific requirements regarding the accuracy and quantities measured
for such power measuring equipment, as discussed in section III.D.2.f.
In this case, only specific power analyzers and watt-amp-volt meters
with the necessary accuracy can measure RMS voltage, RMS current, and
real power up to at least the 40th harmonic of fundamental supply
source frequency and having an accuracy level of 2.0
percent of full scale when measured at the fundamental supply source
frequency. DOE researched equipment as well as inquired with
manufacturers about the equipment used and related costs. Based on
information provided by manufacturers and DOE's own research, a range
from $2,000 to $30,000 was found for the potential electrical
measurement equipment. DOE estimates the typical cost for such
electrical measurement equipment as $4,000.
Additionally, measurements of speed, time, height, and temperature
would also be necessary, to perform the test procedure as proposed.
Speed measurement equipment such as a tachometer, eddy current drag,
torque meter, or other equipment may be necessary. Based on information
supplied by manufacturers, DOE estimates the cost of measuring speed at
$250. To verify that the testing fluid (i.e., clear water) is within
the specified temperature range, testing facilities will also need to
measure temperature. DOE estimates a cost of $100 for potential
temperature measurement devices. Also, as discussed in section
III.D.2.f, test facilities would need equipment to measure height to
determine the height above the reference plane for any pressure-
measuring instruments, as well as measure the vertical lift when
determining the self-priming capability of self-priming and non-self-
priming pool filter pumps. DOE estimates that the cost of any distance
measuring equipment would be minimal (i.e., less than $10), as a
standard tape measure
[[Page 64636]]
would satisfy the proposed accuracy requirements (see section III.D.2.f
and III.E.2).
Finally, to ensure that all data are taken simultaneously and
properly recorded, a data acquisition system might also be necessary.
DOE researched data acquisition systems and determined they ranged
between $2,000 and $35,000. DOE estimates the typical cost for a data
acquisition system as $19,000.
In total, DOE estimates the cost of acquiring all the necessary
equipment and materials to construct a suitable test apparatus and
determine applicable quantities to perform the proposed DPPP test
procedure as approximately $43,800. However, DOE notes that the
majority of DPPP manufacturers may already have existing testing
capabilities to verify equipment performance, as well as certify
performance under ENERGY STAR, in accordance with applicable state
laws, or for other applicable DPPP programs.\84\ Therefore, DOE
believes the previously estimates $43,800 value is a worst-case
estimate that is not representative of the likely burden manufacturers
would actually be likely to incur. Specifically, many manufacturers
indicated to DOE that they already possessed equipment necessary to
comply with such programs, including test apparatus and suitable
equipment to measure temperature, time, speed, pressure, flow, and a
data acquisition system to compile such measurements. Manufacturers
indicated that they also currently used a variety of power measuring
devices, some of which would be compliant with the proposed accuracy
and measurement requirements proposed in this NOPR (section III.D.2.f)
and some of which would not. Similarly, manufacturers did not indicate
use of any power conditioning equipment, which may or may not be
required based on the existing power quality conditions of the test
facility.\85\ DOE finds it that, at most, current DPPP manufacturers
would be required to acquire new power measurement equipment and power
conditioning equipment to comply with DOE's proposed testing
requirements, for a total cost of $15,000. However, DOE notes that, for
some manufacturers, the cost could be a low as $0.
---------------------------------------------------------------------------
\84\ See section III.B.1 for a review of applicable DPPP
regulatory and voluntary programs.
\85\ Many test facilities may inherently meet DOE's proposed
requirements for power supply characteristics, as DOE proposed to
use values that are likely to be widely available on the national
electrical grid. See section III.D.2.e.
---------------------------------------------------------------------------
DOE requests comment on the capital cost burden associated with the
proposed test procedure, including the estimated capabilities of
current manufacturers.
Specifically, DOE requests comment on the estimate that the likely
capital cost burden incurred by existing DPPP manufacturers would be
between $0 and $15,000.
b. Labor Associated With Testing Dedicated-Purpose Pool Pumps
DOE also estimates the related labor necessary to complete the
proposed test procedure. DOE estimates the cost of labor using the
median hourly wage of $43.40.\86\ Including fringe benefits, which are
estimated to be nominally 30 percent of total compensation, the total
hourly cost to an employer is estimated to be $56.42.\87\ DOE received
information from manufacturers about the typical time required to test
a dedicated-purpose pool pump for ANSI/NSF-50, ENERGY STAR, and other
applicable programs with similar testing requirements proposed in this
NOPR.\88\ Although a small sample size, the time for testing ranged
from a few hours per test to an entire day when completing testing for
multiple programs. The longer testing is a function of the
stabilization requirements of ENERGY STAR that are greater than DOE has
proposed in this document. The expected testing time for this proposed
test procedure is between 3 to 5 hours depending on the number of
speeds and corresponding number of test points. Using the labor rate
established in the previous section, the total cost of labor for
testing a dedicated-purpose pool pump ranges from $350 and $500 per
basic model.\89\
---------------------------------------------------------------------------
\86\ United States Department of Labor. Bureau of Labor
Statistics Occupational Outlook Handbook. Washington, DC. https://www.bls.gov/oes/current/oes_nat.htm. Last accessed May 26, 2016.
\87\ U.S. Department of Labor, Bureau of Labor Statistics. 2015.
Employer Costs for Employee Compensation--Management, Professional,
and Related Employees. Washington, DC. www.bls.gov/news.release/pdf/ecec.pdf.
\88\ See section III.B.1 for a discussion of applicable programs
and the similarity to DOE's proposed test procedure.
\89\ The costs are $225 and $450 respectively per unit, but the
minimum number of units is 2 per basic model, therefore, costs are
expressed in terms of basic model.
---------------------------------------------------------------------------
DOE requests comment on the estimated time to complete a test of a
single DPPP unit under the proposed test procedure.
c. Estimated Testing Cost per Manufacturer
To assess the total cost of complying with the proposed DPPP test
procedure and rating applicable DPPP models, DOE estimates the combined
capital and labor costs for DPPP manufacturers. As discussed above in
section IV.B.1.a, based on DOE's analysis, the equipment necessary
could total a maximum of $43,800, but would more likely range between
$0 and $15,000. For the purpose of estimating a ``typical'' estimated
burden associated with testing under the proposed test procedure, per
manufacturer, DOE uses the $15,000 figure.
However, DOE notes that this capital cost would be distributed
across all the units being tested by a given manufacturer. DOE
researched the market and estimates 30 models of dedicated-purpose pool
pumps produced by manufacturers. Manufacturers may also be able to
group these dedicated-purpose pool pumps into basic models, so the
actual quantity of basic models per manufacturer could be less than
this range. (See section III.A.8 for a discussion of DOE's basic model
definition and how individual models can be treated under such a
definition.) To account for this, DOE analyzed DOE's DPPP database to
determine the likely number of basic models a typical DPPP manufacturer
would certify, based on the grouping provisions allowed for in the DPPP
basic model definition. DOE estimates, based on similarities between
some individual models in DOE's DPPP database, that DPPP manufacturers
would each typically rate 15 unique basic models. Therefore, DOE
distributed the estimated capital cost of $15,000 across the
estimated15 basic models to determine the typical capital cost per DPPP
model.
To determine the total burden of the proposed DPPP test procedure,
DOE also estimates the labor cost per DPPP model. DOE previously
estimated the labor cost as a range between $350 and $500 per basic
model. However, as discussed in section III.I.1, manufacturers would be
required to test at least two units of each basic model to determine
the applicable ratings for that model. Thus, at least two tests would
be required per basic model, resulting in approximately 30 tests per
manufacturer, to rate all of their DPPP models that would be subject to
the proposed test procedure. If a given DPPP manufacturer makes 15
basic models and tests 2 units, the resultant testing costs, including
both capital expenditures and labor to conduct the test, are between
$1,000 and $1,350 per DPPP basic model depending on the total labor
time, number of speeds, and number of basic models.
DOE also recognizes that not all manufacturers have in-house
testing facilities and may opt for independent third-party testing.
This may be the
[[Page 64637]]
most cost-effective solution for manufacturers with few basic models,
so as to avoid all the capital cost burden associated with acquiring a
test facility consistent with DOE's proposed testing requirements.
Therefore, to estimate burden for these manufacturers, as well as
verify the reasonableness of DOE's in-house testing estimate, DOE
researched potential testing costs from independent testing labs. Based
on input from third-party labs and manufacturers, DOE estimates the
cost of third-party testing to be $4,000 per unit, or $11,000 per
model.
2. Review of DPPP Manufacturers
To determine the likely testing burden for applicable DPPP
manufacturers, DOE researched the current DPPP industry to identify
manufacturers of dedicated-purpose pool pumps and estimate the number
of DPPP models that would be subject to the proposed test procedure for
those manufacturers.
DOE conducted a focused inquiry into manufacturers of equipment
covered by this rulemaking. During its market survey, DOE used
available public information to identify potential small manufacturers.
DOE's research involved the review individual company Web sites and
marketing research tools (e.g., Dun and Bradstreet reports, Manta,
Hoovers) to create a list of companies that manufacture pumps covered
by this rulemaking. Using these sources, DOE identified 21 distinct
manufacturers of dedicated-purpose pool pumps.
DOE notes that the Regulatory Flexibility Act requires analysis of,
in particular, ``small entities'' that might be affected by the
proposed rule. For the DPPP manufacturing industry, the Small Business
Administration (SBA) has set a size threshold, which defines those
entities classified as ``small businesses'' for the purpose of the
statute. DOE used the SBA's size standards to determine whether any
small entities would be required to comply with the rule. The size
standards are codified at 13 CFR part 121. The standards are listed by
North American Industry Classification System (NAICS) code and industry
description and are available at www.sba.gov/sites/default/files/files/Size_Standards_Table.pdf. DPPP manufacturers are classified under NAICS
333911, ``Pump and Pumping Equipment Manufacturing.'' The SBA sets a
threshold of 750 employees or less for an entity to be considered as a
small business for this category.
To determine the number of DPPP manufacturers that are small
businesses and might be differentially affected by the proposed rule,
DOE then reviewed these data to determine whether the entities met the
SBA's definition of a small business manufacturer of dedicated-purpose
pool pumps and then screened out companies that do not offer equipment
covered by this rulemaking, do not meet the definition of a ``small
business,'' are foreign-owned and operated, or are owned by another
company. Based on this review, DOE has identified 5 companies that
would be considered small manufacturers by the SBA definition in terms
of the number of employees.
DOE requests comment regarding the size of DPPP manufacturing
entities and the number of manufacturing businesses represented by this
market.
3. Summary
The final cost per manufacturer primarily depends on the number of
basic models the manufacturer sells. However, based on the previous
assumptions and analysis, DOE estimates that DPPP manufacturers would,
on average, have 15 DPPP basic models that would require rating under
the proposed test procedure and sampling plan requirements, resulting
in an initial testing cost of $1,350 per manufacturer per basic model
assuming that the manufacturers only had to purchase power supplies and
electrical measurement devices that meet the proposed requirements. In
addition, DOE notes that these are not annual costs because DOE does
not require manufacturers to retest a basic model annually. If a
manufacturer modifies a basic model in a way that makes it more
efficient or less consumptive or introduces a new basic model, new
testing is required to determine the representative performance of the
new or modified model. DOE estimates that manufacturers, on average,
introduce new or significantly modified DPPP models approximately once
every 5 years. Therefore, after the initial testing to newly certify
all existing DPPP models, DOE estimates manufacturers would incur
ongoing testing costs (primarily labor because the equipment because
the manufacturer would have the equipment) of approximately $350 to
$500 (depending on the number of speeds tested) per new basic model
introduced or significantly modified.\90\
---------------------------------------------------------------------------
\90\ DOE assumes that the new equipment for testing is
disaggregated across the initial estimated 15 basic models.
Therefore, any new tests would be related to the labor required to
complete the test.
---------------------------------------------------------------------------
DOE requests comment on its assertion that manufacturers typically
introduce or significantly modify basic models once every 5 years.
As discussed in section IV.B.2, DOE analyzed the industry for DPPP
manufacturing to determine all manufacturers of dedicated-purpose pool
pumps covered in this TP NOPR. Analysis of the industry determined that
45 percent of all DPPP manufacturers could be classified as small
businesses according to SBA classification guidelines. Although 45
percent of the market could be considered a significant portion of the
overall industry, DOE estimates that the proposed testing would only
incur $1,350 in initial testing costs and $350 on an ongoing basis to
certify new or modified models. These estimates are based on the
assumption that many DPPP manufacturers, including small manufacturers,
are already participating in compulsory or voluntary programs that
require similar testing and, therefore, the burden associated with
testing and rating dedicated-purpose pool pumps within the scope of the
proposed test procedure would be similar to the testing currently
conducted by manufacturers subject to this rulemaking.
However, DOE reiterates that the proposed test procedure and
sampling requirements would not result in a significant impact on a
substantial number of small entities, as it would not, in and of
itself, require the use of the proposed test procedure. That is, any
burden associated with testing dedicated-purpose pool pumps in
accordance with the requirements of this test procedure would not be
required until the promulgation of any ECS final rule for dedicated-
purpose pool pumps, as discussed in section II. DOE would analyze the
effect of the combined burden associated with both the test procedure
and ECS rulemakings in the manufacturer impact analysis performed as
part of any ECS rulemaking establishing standards for this equipment.
Based on the criteria outlined earlier, DOE certifies that the
proposed test procedure would not have a ``significant economic impact
on a substantial number of small entities,'' and the preparation of a
regulatory flexibility analysis is not warranted. DOE will transmit the
certification and supporting statement of factual basis to the Chief
Counsel for Advocacy of the SBA for review under 5 U.S.C. 605(b).
DOE requests comment on the testing currently conducted by DPPP
manufacturers, including the magnitude of incremental changes necessary
to transform current test facilities to conduct the DOE test procedure
as proposed in this NOPR.
DOE requests comment on the tentative conclusion that the proposed
test procedure will not have a
[[Page 64638]]
significant economic impact on a substantial number of small entities.
C. Review Under the Paperwork Reduction Act of 1995
All collections of information from the public by a Federal agency
must receive prior approval from OMB. DOE has established regulations
for the certification and recordkeeping requirements for covered
consumer products and industrial equipment. 10 CFR part 429, subpart B.
In an application to renew the OMB information collection approval for
DOE's certification and recordkeeping requirements filed in January
2015, DOE included an estimated burden for manufacturers of pumps in
case DOE ultimately sets energy conservation standards for this
equipment, and OMB approved the revised information collection for
DOE's certification and recordkeeping requirements. 80 FR 5099 (Jan.
30, 2015). In the January 2016 general pumps ECS final rule, DOE
established energy conservation standards and reporting requirements
for certain categories of pumps and estimated that public reporting
burden for the certification for pumps, similar to other covered
consumer products and commercial equipment, would average 30 hours per
response, including the time for reviewing instructions, searching
existing data sources, gathering and maintaining the data needed, and
completing and reviewing the collection of information. 81 FR 4368,
4428 (Jan. 26, 2016). As dedicated-purpose pool pumps are a specific
style of pump and the testing and certification requirements proposed
in this NOPR are similar to those established for general pumps in the
January 2016 general pumps TP final rule, DOE believes that the
estimated reporting burden of 30 hours would also be applicable for
dedicated-purpose pool pumps. 81 FR 4086 (Jan. 25, 2016). DOE notes
that, although this test procedure rulemaking discusses recordkeeping
requirements that are associated with executing and maintaining the
test data for this equipment (see section III.I.1), certification
requirements would not need to be performed until the compliance date
of any final rule establishing energy conservation standards for pumps.
Notwithstanding any other provision of the law, no person is
required to respond to, nor shall any person be subject to a penalty
for failure to comply with, a collection of information subject to the
requirements of the Paperwork Reduction Act (PRA), unless that
collection of information displays a currently valid OMB control
number.
D. Review Under the National Environmental Policy Act of 1969
In this proposed rule, DOE proposes definitions and a test
procedure for dedicated-purpose pool pumps that it expects will be used
to develop and implement future energy conservation standards for this
equipment. DOE has determined that this rule falls into a class of
actions that are categorically excluded from review under the National
Environmental Policy Act of 1969 (42 U.S.C. 4321, et seq.) and DOE's
implementing regulations at 10 CFR part 1021. Specifically, this
proposed rule considers a test procedure for a pump that is largely
based upon industry test procedures and methodologies resulting from a
negotiated rulemaking, so it would not affect the amount, quality or
distribution of energy usage, and, therefore, would not result in any
environmental impacts. Thus, this rulemaking is covered by Categorical
Exclusion A5 under 10 CFR part 1021, subpart D, which applies to any
rulemaking that interprets or amends an existing rule without changing
the environmental effect of that rule. Accordingly, neither an
environmental assessment nor an environmental impact statement is
required.
E. Review Under Executive Order 13132
Executive Order 13132, ``Federalism,'' 64 FR 43255 (August 4, 1999)
imposes certain requirements on agencies formulating and implementing
policies or regulations that preempt State law or that have Federalism
implications. The Executive Order requires agencies to examine the
constitutional and statutory authority supporting any action that would
limit the policymaking discretion of the States and to carefully assess
the necessity for such actions. The Executive Order also requires
agencies to have an accountable process to ensure meaningful and timely
input by State and local officials in the development of regulatory
policies that have Federalism implications. On March 14, 2000, DOE
published a statement of policy describing the intergovernmental
consultation process it will follow in the development of such
regulations. 65 FR 13735. DOE has examined this proposed rule and has
determined that it would not have a substantial direct effect on the
States, on the relationship between the national government and the
States, or on the distribution of power and responsibilities among the
various levels of government. EPCA governs and prescribes Federal
preemption of State regulations as to energy conservation for the
products that are the subject of this proposed rule. States can
petition DOE for exemption from such preemption to the extent, and
based on criteria, set forth in EPCA. (42 U.S.C. 6297(d)) No further
action is required by Executive Order 13132.
F. Review Under Executive Order 12988
Regarding the review of existing regulations and the promulgation
of new regulations, section 3(a) of Executive Order 12988, ``Civil
Justice Reform,'' 61 FR 4729 (Feb. 7, 1996), imposes on Federal
agencies the general duty to adhere to the following requirements: (1)
Eliminate drafting errors and ambiguity; (2) write regulations to
minimize litigation; (3) provide a clear legal standard for affected
conduct rather than a general standard; and (4) promote simplification
and burden reduction. Section 3(b) of Executive Order 12988
specifically requires that Executive agencies make every reasonable
effort to ensure that the regulation: (1) Clearly specifies the
preemptive effect, if any; (2) clearly specifies any effect on existing
Federal law or regulation; (3) provides a clear legal standard for
affected conduct while promoting simplification and burden reduction;
(4) specifies the retroactive effect, if any; (5) adequately defines
key terms; and (6) addresses other important issues affecting clarity
and general draftsmanship under any guidelines issued by the Attorney
General. Section 3(c) of Executive Order 12988 requires Executive
agencies to review regulations in light of applicable standards in
sections 3(a) and 3(b) to determine whether they are met or it is
unreasonable to meet one or more of them. DOE has completed the
required review and determined that, to the extent permitted by law,
the proposed rule meets the relevant standards of Executive Order
12988.
G. Review Under the Unfunded Mandates Reform Act of 1995
Title II of the Unfunded Mandates Reform Act of 1995 (UMRA)
requires each Federal agency to assess the effects of Federal
regulatory actions on State, local, and Tribal governments and the
private sector. Public Law 104-4, sec. 201 (codified at 2 U.S.C. 1531).
For a proposed regulatory action likely to result in a rule that may
cause the expenditure by State, local, and Tribal governments, in the
aggregate, or by the private sector of $100 million or more in any one
year (adjusted annually for inflation), section 202 of UMRA requires a
Federal agency to publish a written statement that estimates the
resulting
[[Page 64639]]
costs, benefits, and other effects on the national economy. (2 U.S.C.
1532(a), (b)) The UMRA also requires a Federal agency to develop an
effective process to permit timely input by elected officers of State,
local, and Tribal governments on a proposed ``significant
intergovernmental mandate,'' and requires an agency plan for giving
notice and opportunity for timely input to potentially affected small
governments before establishing any requirements that might
significantly or uniquely affect small governments. On March 18, 1997,
DOE published a statement of policy on its process for
intergovernmental consultation under UMRA. 62 FR 12820; also available
at https://energy.gov/gc/office-general-counsel. DOE examined this
proposed rule according to UMRA and its statement of policy and
determined that the rule contains neither an intergovernmental mandate,
nor a mandate that may result in the expenditure of $100 million or
more in any year, so these requirements do not apply.
H. Review Under the Treasury and General Government Appropriations Act,
1999
Section 654 of the Treasury and General Government Appropriations
Act, 1999 (Pub. L. 105-277) requires Federal agencies to issue a Family
Policymaking Assessment for any rule that may affect family well-being.
This rule would not have any impact on the autonomy or integrity of the
family as an institution. Accordingly, DOE has concluded that it is not
necessary to prepare a Family Policymaking Assessment.
I. Review Under Executive Order 12630
DOE has determined, under Executive Order 12630, ``Governmental
Actions and Interference with Constitutionally Protected Property
Rights'' 53 FR 8859 (March 18, 1988), that this regulation would not
result in any takings that might require compensation under the Fifth
Amendment to the U.S. Constitution.
J. Review Under Treasury and General Government Appropriations Act,
2001
Section 515 of the Treasury and General Government Appropriations
Act, 2001 (44 U.S.C. 3516 note) provides for agencies to review most
disseminations of information to the public under guidelines
established by each agency pursuant to general guidelines issued by
OMB. OMB's guidelines were published at 67 FR 8452 (Feb. 22, 2002), and
DOE's guidelines were published at 67 FR 62446 (Oct. 7, 2002). DOE has
reviewed this proposed rule under the OMB and DOE guidelines and has
concluded that it is consistent with applicable policies in those
guidelines.
K. Review Under Executive Order 13211
Executive Order 13211, ``Actions Concerning Regulations That
Significantly Affect Energy Supply, Distribution, or Use,'' 66 FR 28355
(May 22, 2001), requires Federal agencies to prepare and submit to OMB,
a Statement of Energy Effects for any proposed significant energy
action. A ``significant energy action'' is defined as any action by an
agency that promulgated or is expected to lead to promulgation of a
final rule, and that: (1) Is a significant regulatory action under
Executive Order 12866, or any successor order; and (2) is likely to
have a significant adverse effect on the supply, distribution, or use
of energy; or (3) is designated by the Administrator of OIRA as a
significant energy action. For any proposed significant energy action,
the agency must give a detailed statement of any adverse effects on
energy supply, distribution, or use should the proposal be implemented,
and of reasonable alternatives to the action and their expected
benefits on energy supply, distribution, and use.
DOE has tentatively concluded that today's regulatory action, which
would prescribe the test procedure for measuring the energy efficiency
of dedicated-purpose pool pumps, is not a significant regulatory action
under Executive Order 12866 and is not likely to have a significant
adverse effect on the supply, distribution, or use of energy, nor has
it been designated as a significant energy action by the Administrator
of OIRA. Therefore, it is not a significant energy action, and,
accordingly, DOE has not prepared a Statement of Energy Effects on the
proposed rule.
L. Review Under Section 32 of the Federal Energy Administration Act of
1974
Under section 301 of the Department of Energy Organization Act
(Pub. L. 95-91; 42 U.S.C. 7101), DOE must comply with section 32 of the
Federal Energy Administration Act of 1974, as amended by the Federal
Energy Administration Authorization Act of 1977. (15 U.S.C. 788; FEAA)
Section 32 essentially provides in relevant part that, where a proposed
rule authorizes or requires use of commercial standards, the notice of
proposed rulemaking must inform the public of the use and background of
such standards. In addition, section 32(c) requires DOE to consult with
the Attorney General and the Chairman of the Federal Trade Commission
(FTC) concerning the impact of the commercial or industry standards on
competition.
The proposed rule incorporates testing methods contained in the
following commercial standards:
(1) UL 1081, (``ANSI/UL 1081-2014''), ``Standard for Swimming Pool
Pumps, Filters, and Chlorinators,'' 6th Edition, January 29, 2008,
including revisions through March 18, 2014.
(2) National Electrical Manufacturers Association (NEMA) MG-1-2014,
``Motors and Generators,'' 2014, section 1.19, ``Polyphase Motors'';
section 10..34, ``Basis of Horsepower Rating''; section 10.62,
``Horsepower, Speed, and Voltage Ratings''; section 12.30, ``Test
Methods''; section 12.35, ``Locked-Rotor Current of 3-Phase 60-Hz Small
and Medium Squirrel-Cage Induction Motors Rated at 230 Volts''; section
12.37, ``Torque Characteristics of Polyphase Small Motors''; 12.38,
``Locked-Rotor Torque of Single-Speed Polyphase Squirrel-Cage Medium
Motors with Continuous Ratings''; section 12.39, ``Breakdown Torque of
Single-speed Polyphase Squirrel-Cage Medium Motors with Continuous
Ratings''; and section 12.40, ``Pull-Up Torque of Single-Speed
Polyphase Squirrel-Cage Medium Motors with Continuous Ratings.''
(3) NSF International Standard (NSF)/American National Standards
Institute (ANSI) 50-2015, (``NSF/ANSI 50-2015''), ``Equipment for
Swimming Pools, Spas, hot Tubs and Other Recreational Water
Facilities,'' approved January 26, 2015, section C.3, ``self-priming
capability,'' of Annex C, ``Test methods for the evaluation of
centrifugal pumps.''
In addition, the proposed rule expands the incorporation by
reference of Hydraulic Institute (HI) 40.6-2014, (``HI 40.6-2014'')
``Methods for Rotodynamic Pump Efficiency Testing,'' (except for
section 40.6.4.1, ``Vertically suspended pumps``; section 40.6.4.2,
``Submersible pumps''; section 40.6.5.3, ``Test report''; section
40.6.5.5.2, ``Speed of rotation during testing''; section 40.6.6.1,
``Translation of test results to rated speed of rotation''; Appendix A,
section A.7, ``Testing at temperatures exceeding 30 [deg]C (86
[deg]F)''; and Appendix B, ``Reporting of test results (normative)'';)
copyright 2014. HI 40.6-2014 is already IBR approved for Sec. 431.464,
and appendix A to subpart Y of part 431. 10 CFR 431.463. As such, DOE
proposes only to modify the existing incorporation by reference to
extend the applicability of certain sections to the new appendix B to
[[Page 64640]]
subpart Y that would contain the DPPP test procedure.
Although this proposed test procedure is not exclusively based on
these industry testing standards, some components of the DOE test
procedure would adopt definitions, test parameters, measurement
techniques, and additional calculations from them without amendment.
The Department has evaluated these standards and is unable to conclude
whether they fully comply with the requirements of section 32(b) of the
FEAA, (i.e., that they were developed in a manner that fully provides
for public participation, comment, and review). DOE will consult with
the Attorney General and the Chairman of the FTC concerning the impact
of these test procedures on competition, prior to prescribing a final
rule.
M. Congressional Notification
As required by 5 U.S.C. 801, DOE will report to Congress on the
promulgation of this rule before its effective date. The report will
state that it has been determined that the rule is not a ``major rule''
as defined by 5 U.S.C. 804(2).
N. Materials Incorporated by Reference
In this NOPR, DOE proposes to newly incorporate by reference two
industry standards related to pump nomenclature, definitions, and test
specifications, which DOE has referenced in its proposed definitions
and test procedure.
Specifically, the definitions proposed in this NOPR, as well as
relevant testing procedures to determine self-priming capability,
incorporate by reference the following sections of the following
standards:
(1) UL 1081, (``ANSI/UL 1081-2014''), ``Standard for Swimming Pool
Pumps, Filters, and Chlorinators,'' 6th Edition, January 29, 2008,
including revisions through March 18, 2014.
(2) National Electrical Manufacturers Association (NEMA) MG-1-2014,
``Motors and Generators,'' 2014, section 1.19, ``Polyphase Motors'';
section 10..34, ``Basis of Horsepower Rating''; section 10.62,
``Horsepower, Speed, and Voltage Ratings''; section 12.30, ``Test
Methods''; section 12.35, ``Locked-Rotor Current of 3-Phase 60-Hz Small
and Medium Squirrel-Cage Induction Motors Rated at 230 Volts''; section
12.37, ``Torque Characteristics of Polyphase Small Motors''; 12.38,
``Locked-Rotor Torque of Single-Speed Polyphase Squirrel-Cage Medium
Motors with Continuous Ratings''; section 12.39, ``Breakdown Torque of
Single-speed Polyphase Squirrel-Cage Medium Motors with Continuous
Ratings''; section 12.40, ``Pull-Up Torque of Single-Speed Polyphase
Squirrel-Cage Medium Motors with Continuous Ratings.''
(3) NSF International Standard (NSF)/American National Standards
Institute (ANSI) 50-2015, (``NSF/ANSI 50-2015''), ``Equipment for
Swimming Pools, Spas, Hot Tubs and Other Recreational Water
Facilities,'' approved January 26, 2015, section C.3, ``self-priming
capability,'' of Annex C, ``Test methods for the evaluation of
centrifugal pumps.''
DOE proposes to incorporate by reference UL 1081-2014 into 10 CFR
431.462 and NSF/ANSI 50-2015 into 10 CFR 431.462 and appendix B of
subpart Y. UL 1081-2014 describes, among other things, the safety-
related performance and construction requirements for rating dedicated-
purpose pool pumps under the UL 1081 standard. Section C.3 of annex C
of the NSF/ANSI 50-2015 standard describes the test methods and
criteria for establishing the self-priming capability of dedicated-
purpose pool pumps.
In addition, the test procedure proposed in this NOPR incorporates
by reference the Hydraulic Institute (HI) 40.6-2014, (``HI 40.6-2014'')
``Methods for Rotodynamic Pump Efficiency Testing,'' (except for
section 40.6.4.1, ``Vertically suspended pumps''; section 40.6.4.2,
``Submersible pumps''; section 40.6.5.3, ``Test report''; section
40.6.5.5.2, ``Speed of rotation during testing''; section 40.6.6.1,
``Translation of test results to rated speed of rotation''; Appendix A,
section A.7, ``Testing at temperatures exceeding 30 [deg]C (86
[deg]F)''; and Appendix B, ``Reporting of test results (normative)'';)
to establish procedures for measuring relevant pump performance
parameters. HI 40.6-2014, with certain exceptions, is IBR approved for
Sec. 431.464, and appendix A to subpart Y of part 431. 10 CFR 431.463.
DOE proposes to incorporate by reference HI 40.6-2014, with certain
additional exceptions, into a new appendix B to subpart Y that would
contain the DPPP test procedure. HI 40.6-2014 is an industry-accepted
standard used to specify methods of testing for determining the head,
flow rate, pump power input, driver power input, pump power output, and
other relevant parameters necessary to determine the WEF of applicable
pumps, as well as other voluntary metrics, proposed in this NOPR (see
sections III.B.2 and III.F).
Additionally, these standards can be obtained from the
organizations directly at the following addresses:
Hydraulic Institute, located at 6 Campus Drive, First Floor North,
Parsippany, NJ, 07054, (973) 267-9700, or by visiting www.pumps.org.
UL, 333 Pfingsten Road, Northbrook, IL 60062, (847) 272-8800, or by
visiting https://ul.com.
NEMA, 1300 North 17th Street, Suite 900, Rosslyn, VA 22209, (703)
841-3200, or by visiting www.nema.org.
NSF International, 789 N. Dixboro Road, Ann Arbor, MI 48105, (743)
769-8010, or by visiting www.nsf.org.
V. Public Participation
A. Attendance at Public Meeting
The time, date and location of the public meeting are listed in the
DATES and ADDRESSES sections at the beginning of this document. If you
plan to attend the public meeting, please notify the Appliance and
Equipment Standards staff at (202) 586-6636 or
Appliance_Standards_Public_Meetings@ee.doe.gov.
Please note that foreign nationals visiting DOE Headquarters are
subject to advance security screening procedures, which require advance
notice prior to attendance at the public meeting. If a foreign national
wishes to participate in the public meeting, please inform DOE of this
fact as soon as possible by contacting Ms. Regina Washington at (202)
586-1214 or by email: Regina.Washington@ee.doe.gov so that the
necessary procedures can be completed.
DOE requires visitors to have laptops and other devices, such as
tablets, checked upon entry into the building. Any person wishing to
bring these devices into the Forrestal Building will be required to
obtain a property pass. Visitors should avoid bringing these devices,
or allow an extra 45 minutes to check in. Please report to the
visitor's desk to have devices checked before proceeding through
security.
Due to the REAL ID Act implemented by the Department of Homeland
Security (DHS), there have been recent changes regarding identification
(ID) requirements for individuals wishing to enter Federal buildings
from specific states and U.S. territories. Driver's licenses from the
following states or territory will not be accepted for building entry,
and one of the alternate forms of ID listed below will be required. DHS
has determined that regular driver's licenses (and ID cards) from the
following jurisdictions are not acceptable for entry into DOE
facilities: Alaska, American Samoa, Arizona, Louisiana, Maine,
Massachusetts, Minnesota, New York, Oklahoma, and Washington.
Acceptable alternate forms of Photo-ID include: U.S. Passport or
Passport Card; an Enhanced Driver's License or Enhanced ID-Card issued
by
[[Page 64641]]
the states of Minnesota, New York or Washington (Enhanced licenses
issued by these states are clearly marked Enhanced or Enhanced Driver's
License); a military ID or other Federal government-issued Photo-ID
card.
In addition, you can attend the public meeting via webinar. Webinar
registration information, participant instructions, and information
about the capabilities available to webinar participants will be
published on DOE's Web site https://www1.eere.energy.gov/buildings/appliance_standards/standards.aspx?productid=67. Participants are
responsible for ensuring their systems are compatible with the webinar
software.
B. Procedure for Submitting Prepared General Statements for
Distribution
Any person who has plans to present a prepared general statement
may request that copies of his or her statement be made available at
the public meeting. Such persons may submit requests, along with an
advance electronic copy of their statement in PDF (preferred),
Microsoft Word or Excel, WordPerfect, or text (ASCII) file format, to
the appropriate address shown in the ADDRESSES section at the beginning
of this document. The request and advance copy of statements must be
received at least 1 week before the public meeting and may be emailed,
hand-delivered, or sent by mail. DOE prefers to receive requests and
advance copies via email. Please include a telephone number to enable
DOE staff to make a follow-up contact, if needed.
C. Conduct of Public Meeting
DOE will designate a DOE official to preside at the public meeting
and may also use a professional facilitator to aid discussion. The
meeting will not be a judicial or evidentiary-type public hearing, but
DOE will conduct it in accordance with section 336 of EPCA (42 U.S.C.
6306). A court reporter will be present to record the proceedings and
prepare a transcript. DOE reserves the right to schedule the order of
presentations and to establish the procedures governing the conduct of
the public meeting. After the public meeting and until the end of the
comment period, interested parties may submit further comments on the
proceedings and any aspect of the rulemaking.
The public meeting will be conducted in an informal, conference
style. DOE will present summaries of comments received before the
public meeting, allow time for prepared general statements by
participants, and encourage all interested parties to share their views
on issues affecting this rulemaking. Each participant will be allowed
to make a general statement (within time limits determined by DOE),
before the discussion of specific topics. DOE will permit, as time
permits, other participants to comment briefly on any general
statements.
At the end of all prepared statements on a topic, DOE will permit
participants to clarify their statements briefly and comment on
statements made by others. Participants should be prepared to answer
questions by DOE and by other participants concerning these issues. DOE
representatives may also ask questions of participants concerning other
matters relevant to this rulemaking. The official conducting the public
meeting will accept additional comments or questions from those
attending, as time permits. The presiding official will announce any
further procedural rules or modification of the above procedures that
may be needed for the proper conduct of the public meeting.
A transcript of the public meeting will be included in the docket,
which can be viewed as described in the Docket section at the beginning
of this document. In addition, any person may buy a copy of the
transcript from the transcribing reporter.
D. Submission of Comments
DOE will accept comments, data, and information regarding this
proposed rule before or after the public meeting, but no later than the
date provided in the DATES section at the beginning of this proposed
rule. Interested parties may submit comments using any of the methods
described in the ADDRESSES section at the beginning of this document.
Submitting comments via regulations.gov. The regulations.gov Web
page will require you to provide your name and contact information.
Your contact information will be viewable to DOE Building Technologies
staff only. Your contact information will not be publicly viewable
except for your first and last names, organization name (if any), and
submitter representative name (if any). If your comment is not
processed properly because of technical difficulties, DOE will use this
information to contact you. If DOE cannot read your comment due to
technical difficulties and cannot contact you for clarification, DOE
may not be able to consider your comment.
However, your contact information will be publicly viewable if you
include it in the comment or in any documents attached to your comment.
Any information that you do not want to be publicly viewable should not
be included in your comment, nor in any document attached to your
comment. Persons viewing comments will see only first and last names,
organization names, correspondence containing comments, and any
documents submitted with the comments.
Do not submit to regulations.gov information for which disclosure
is restricted by statute, such as trade secrets and commercial or
financial information (hereinafter referred to as Confidential Business
Information (CBI)). Comments submitted through regulations.gov cannot
be claimed as CBI. Comments received through the Web site will waive
any CBI claims for the information submitted. For information on
submitting CBI, see the Confidential Business Information section.
DOE processes submissions made through regulations.gov before
posting. Normally, comments will be posted within a few days of being
submitted. However, if large volumes of comments are being processed
simultaneously, your comment may not be viewable for up to several
weeks. Please keep the comment tracking number that regulations.gov
provides after you have successfully uploaded your comment.
Submitting comments via email, hand delivery, or mail. Comments and
documents submitted via email, hand delivery, or mail also will be
posted to regulations.gov. If you do not want your personal contact
information to be publicly viewable, do not include it in your comment
or any accompanying documents. Instead, provide your contact
information on a cover letter. Include your first and last names, email
address, telephone number, and optional mailing address. The cover
letter will not be publicly viewable as long as it does not include any
comments.
Include contact information each time you submit comments, data,
documents, and other information to DOE. If you submit via mail or hand
delivery, please provide all items on a CD, if feasible. It is not
necessary to submit printed copies. No facsimiles (faxes) will be
accepted.
Comments, data, and other information submitted to DOE
electronically should be provided in PDF (preferred), Microsoft Word or
Excel, WordPerfect, or text (ASCII) file format. Provide documents that
are not secured, written in English and free of any defects or viruses.
Documents should not contain special characters or any form of
encryption and, if possible, they should carry the electronic signature
of the author.
[[Page 64642]]
Campaign form letters. Please submit campaign form letters by the
originating organization in batches of between 50 to 500 form letters
per PDF or as one form letter with a list of supporters' names compiled
into one or more PDFs. This reduces comment processing and posting
time.
Confidential Business Information. According to 10 CFR 1004.11, any
person submitting information that he or she believes to be
confidential and exempt by law from public disclosure should submit via
email, postal mail, or hand delivery two well-marked copies: One copy
of the document marked confidential including all the information
commented to be confidential, and one copy of the document marked non-
confidential with the information commented to be confidential deleted.
Submit these documents via email or on a CD, if feasible. DOE will make
its own determination about the confidential status of the information
and treat it according to its determination.
Factors of interest to DOE when evaluating requests to treat
submitted information as confidential include: (1) A description of the
items; (2) whether and why such items are customarily treated as
confidential within the industry; (3) whether the information is
generally known by or available from other sources; (4) whether the
information has previously been made available to others without
obligation concerning its confidentiality; (5) an explanation of the
competitive injury to the submitting person which would result from
public disclosure; (6) when such information might lose its
confidential character due to the passage of time; and (7) why
disclosure of the information would be contrary to the public interest.
It is DOE's policy that all comments may be included in the public
docket, without change and as received, including any personal
information provided in the comments (except information deemed to be
exempt from public disclosure).
E. Issues on Which DOE Seeks Comment
Although DOE welcomes comments on any aspect of this proposal, DOE
is particularly interested in receiving comments and views of
interested parties concerning the following issues:
(1) DOE requests comment on whether all dedicated-purpose pool
pumps are dry rotor.
(2) DOE requests comment on the proposed definition for
``dedicated-purpose pool pump.''
(3) DOE requests comment on the proposed definition of ``pool
filter pump.''
(4) DOE requests comment on the proposed definitions of ``basket
strainer,'' ``removable cartridge filter,'' and ``sand filter.''
(5) DOE requests comment on the proposed amendments to the
definition of self-priming pump.
(6) DOE requests comment on the proposed definitions for ``self-
priming pool filter pump'' and ``non-self-priming pool filter pump.''
(7) DOE requests comment on the proposed definition of ``integral
cartridge-filter pool pump'' and ``integral sand-filter pool pump.''
(8) DOE requests comment on the proposed definition of ``waterfall
pump.''
(9) DOE requests comment on the proposed definition of ``pressure
cleaner booster pump'' and whether DOE should consider making ANSI/UL
1081-2014 a required label instead of illustrative in order to
distinguish pressure cleaner booster pumps.
(10) DOE requests comment on the proposed definitions for
``storable electric spa pump,'' ``rigid electric spa pump,'' and
``integral.''
(11) DOE requests comment on the proposed scope of applicability of
the DPPP test procedure.
(12) DOE requests comments on these proposed definitions for
single-speed, two-speed, multi-speed, and variable-speed dedicated-
purpose pool pump.
(13) DOE also requests comment on any additional criteria or
specificity that might be required in the definitions to effectively
differentiate the various speed configurations for different DPPP
varieties.
(14) DOE requests comment on the proposed definition for freeze
protection controls.
(15) DOE requests comment on the proposed definition of ``basic
model.''
(16) DOE requests comment on any characteristics unique to
dedicated-purpose pool pumps that may necessitate modifications to the
proposed definition of ``basic model.''
(17) DOE requests comment on its proposal to adopt WEF as the
metric to characterize the energy use of certain dedicated-purpose pool
pumps and on the proposed equation for WEF.
(18) DOE requests comment on its proposal to test self-priming and
non-self-priming pool filter pumps at load points specified along curve
C to determine the WEF for such pumps.
(19) DOE requests comment on its proposal to test single-speed pool
filter pumps at a single load point corresponding to the maximum speed
for that pump on curve C.
(20) DOE requests comment on the proposed load points for two-speed
pool filter pumps, as well as the minimum flow rate thresholds of 24.7
gpm for two-speed pool filter pumps that have a hydraulic output power
less than or equal to 0.75 hp (small pool filter pumps) and a low flow
rate of 31.1 gpm for two-speed pool filter pumps that have a hydraulic
output power greater than 0.75 and less than 2.5 hp (large pool filter
pumps).
(21) DOE requests comment on the load points for two-speed pool
filter pumps with a low-speed setting that is higher or lower than one-
half of the maximum speed setting.
(22) DOE requests comment on the availability and any examples of
two-speed pool filter pumps with a low-speed setting that are not
exactly one-half of the maximum speed setting.
(23) DOE requests comment on the proposal to specify the high speed
and flow point for multi-speed and variable-speed pool filter pumps
based on a flow rate of 80 percent of the flow rate at maximum speed on
curve C and head at or above curve C.
(24) DOE requests comment on the treatment of multi-speed pumps and
the necessity to throttle multi-speed pumps on the maximum speed
performance curve if appropriate lower discrete operating speeds are
not available to achieve 80 percent of the flow rate at maximum speed
on curve C while still maintaining head at or above curve C.
(25) DOE requests comment on the proposed low flow points for small
and large multi-speed and variable-speed pool filter pumps.
(26) DOE requests comment on the treatment of multi-speed pumps and
proposal to test multi-speed pumps at the lowest available speed that
can meet the specified flow with a head point that is at or above curve
C for low-flow (Qlow) test point, similar to the high-flow (Qhigh) test
point.
(27) DOE requests comment on the proposal to use a weight of 1.0
for single-speed pool filter pumps and weights of 0.20 for the high
flow point and 0.80 for the low flow point for two-speed, multi-speed,
and variable-speed pool filter pumps.
(28) DOE requests comment on the applicability of the two-speed,
multi-speed, and variable-speed pool filter pump test methods to only
those pool filter pumps that meet the proposed definitions of two-
speed, multi-speed, and variable-speed dedicated-purpose pool pump.
(29) DOE requests comment on additionally limiting the
applicability of the two-speed test procedure to only those two-speed
self-priming pool filter
[[Page 64643]]
pumps that are greater than or equal to 0.711 rated hydraulic
horsepower and less than 2.5 rated hydraulic horsepower and are
distributed in commerce either: (1) With a pool pump control (variable
speed drive and user interface or switch) that changes the speed in
response to pre-programmed user preferences and allows the user to
select the duration of each speed and/or the on/off times or (2)
without a pool pump control that has capability but is unable to
operate without the presence of such a pool pump control.
(30) DOE requests comment on any additional criteria or
requirements that may be necessary to ensure that the test procedure
for two-speed, multi-speed, and variable-speed dedicated-purpose pool
pumps is representative of their likely energy performance in the
field.
(31) DOE requests comment on the proposed load point for waterfall
pumps of 17.0 feet of head at the maximum speed of the pump and the
proposed weight of 1.0 for the single load point.
(32) DOE requests comment on the proposed load point for pressure
cleaner booster pumps of 10.0 gpm at the minimum speed that results in
a head value at or above 60.0 feet and the proposed weight of 1.0 for
the single load point.
(33) DOE requests comment and information regarding if this test
point is achievable for all pressure cleaner booster pumps and, if not,
how such pumps should be tested.
(34) DOE requests comment on the proposal to incorporate by
reference HI 40.6-2014 into the proposed appendix B to subpart Y, with
the exceptions, modifications, and additions listed in section III.D.2.
(35) DOE requests comment on its proposal to not incorporate by
reference sections 40.6.4.1, 40.6.4.2, 40.6.5.3, 40.6.5.5.2, 40.6.6.1,
A.7, and Appendix B of HI 40.6-2014 as part of the DOE test procedure
for dedicated-purpose pool pumps.
(36) DOE requests comment on the proposal to clarify the
applicability of sections 40.6.5.5.1, section 40.6.6.2, and section
40.6.6.3, of HI 40.6-2014.
(37) DOE requests comment on its proposal to clarify the
calculation of pump hydraulic horsepower to reference a unit conversion
of 3,956 instead of 3,960.
(38) DOE requests comment on the proposal to specify that at least
two unique data points must be used to determine stabilization and to
allow damping devices, as described in section 40.6.3.2.2, but with
integration limited to less than or equal to the data collection
interval.
(39) DOE requests comment on its proposal to require that the
tested flow rate at each load point must be within 2.5
percent of the flow rate at the specified load point self-priming pool
filter pumps, non-self-priming pool filter pumps, and pressure cleaner
booster pumps.
(40) DOE requests comment on its proposal to require that the
tested head point at each load point must be within 2.5
percent of the head point at the specified load point for waterfall
pumps.
(41) DOE requests comments on the proposed voltage, frequency,
voltage unbalance, and total harmonic distortion requirements that
would have to be satisfied when performing the DPPP test procedure for
dedicated-purpose pool pumps.
(42) Specifically, DOE requests comments on whether these
tolerances can be achieved in existing DPPP test laboratories, or
whether specialized power supplies or power conditioning equipment
would be required.
(43) DOE requests comment on its proposal to require measurement of
the input power to the dedicated-purpose pool pump using electrical
measurement equipment capable of measuring current, voltage, and real
power up to at least the 40th harmonic of fundamental supply source
frequency and having an accuracy level of 2.0 percent of
full scale when measured at the fundamental supply source frequency.
(44) DOE requests comment on the proposal to require instruments
for measuring distance that are accurate to and have a resolution of at
least 0.1 inch.
(45) DOE requests comment on the proposal to use raw measured data
to calculate WEF as well as the proposal to round WEF to the nearest
0.1 kgal/kWh.
(46) DOE requests comment on the proposal to use rated hydraulic
horsepower as the primary standardized metric to describe DPPP ``size''
with regard to specifying the test procedure and energy conservation
standards for dedicated-purpose pool pumps.
(47) DOE requests comment on the proposal to determine the
representative value of rated hydraulic horsepower as the mean of the
measured rated hydraulic horsepower values for each tested unit.
(48) DOE requests comment on the proposed definitions and testing
methods for ``dedicated-purpose pool pump nominal motor horsepower,''
``dedicated-purpose pool pump service factor,'' and ``dedicated-purpose
pool pump motor total horsepower.''
(49) DOE seeks comment on whether the proposed test methods are
applicable to all motors distributed in commerce with applicable
dedicated-purpose pool pumps. If not, DOE requests additional
information regarding the characteristics of any motors for which these
procedures would not be applicable and any suggestions regarding
alternative procedures to determine dedicated-purpose pool pump nominal
motor horsepower, dedicated-purpose pool pump service factor, and
dedicated-purpose pool pump motor total horsepower.
(50) DOE requests comment on the proposal to incorporate by
reference the test method contained in section C.3 of NSF/ANSI 50 2015,
with the minor modifications and additions summarized in Table III.20,
to measure the self-priming capability of pool filter pumps.
(51) DOE requests comment on the proposed method for determining
the maximum head of pool filter pumps when differentiating waterfall
pumps from other pool filter pump varieties.
(52) DOE requests comment on its proposal to adopt optional
provisions for the measurement of several other DPPP metrics, including
EF, pump efficiency, overall (wire-to-water) efficiency, driver power
input, and/or pump power output (hydraulic horsepower), in addition to
the required representations.
(53) DOE requests comment on its belief that HI 40.6-2014 contains
all the necessary methods to determine pump efficiency, overall (wire-
to-water) efficiency, driver power input, and/or pump power output
(hydraulic horsepower) and further specification is not necessary.
(54) DOE requests comment on the proposed optional test procedure
to determine EF on the specific reference curves A, B, C, and D at any
available operating speed.
(55) DOE requests comment on the proposed labeling requirements for
dedicated-purpose pool pumps.
(56) DOE requests comment on any other information that should be
included on the permanent nameplate or in manufacturer literature to
aid customers of dedicated-purpose pool pumps in proper selection and
application of DPPP units.
(57) DOE requests comment on the proposed optional test procedure
for replacement DPPP motors. Specifically, DOE seeks comment as to any
additional details that should be addressed in testing a replacement
DPPP motor with any given DPPP bare
[[Page 64644]]
pump to determine applicable WEF values.
(58) DOE requests comment on the proposed statistical sampling
procedures and certification requirements for dedicated-purpose pool
pumps.
(59) DOE requests comment on the proposed mandatory and optional
reporting requirements for certification of dedicated-purpose pool
pumps.
(60) DOE requests comment on the proposed enforcement provisions
for dedicated-purpose pool pumps. Specifically, DOE seeks comment upon
the applicability of a 5 percent tolerance on rated hydraulic
horsepower, maximum head, vertical lift, and true priming time for each
tested DPPP model or if a higher or lower percentage variation would be
justified.
(61) DOE requests comment on the proposed verification procedure
for DPPP freeze protection controls.
(62) DOE requests comment on the capital cost burden associated
with the proposed test procedure, including the estimated capabilities
of current manufacturers.
(63) DOE requests comment on the estimate that the likely capital
cost burden incurred by existing DPPP manufacturers would be between $0
and $15,000.
(64) DOE requests comment on the estimated time to complete a test
of a single DPPP unit under the proposed test procedure.
(65) DOE requests comment regarding the size of DPPP manufacturing
entities and the number of manufacturing businesses represented by this
market.
(66) DOE requests comment on its assertion that manufacturers
typically introduce or significantly modify basic models once every 5
years.
(67) DOE requests comment on the testing currently conducted by
DPPP manufacturers, including the magnitude of incremental changes
necessary to transform current test facilities to conduct the DOE test
procedure as proposed in this NOPR.
(68) DOE requests comment on the tentative conclusion that the
proposed test procedure will not have a significant economic impact on
a substantial number of small entities.
VI. Approval of the Office of the Secretary
The Secretary of Energy has approved publication of this proposed
rule.
List of Subjects
10 CFR Part 429
Administrative practice and procedure, Confidential business
information, Energy conservation, Imports, Intergovernmental relations,
Small businesses.
10 CFR Part 431
Administrative practice and procedure, Confidential business
information, Energy conservation, Imports, Incorporation by reference,
Intergovernmental relations, Small businesses.
Issued in Washington, DC, on August 25, 2016.
Kathleen B. Hogan,
Deputy Assistant Secretary for Energy Efficiency, Energy Efficiency and
Renewable Energy.
For the reasons stated in the preamble, DOE proposes to amend parts
429 and 431 of chapter II, subchapter D of title 10, Code of Federal
Regulations as set forth below:
PART 429--CERTIFICATION, COMPLIANCE, AND ENFORCEMENT FOR CONSUMER
PRODUCTS AND COMMERCIAL AND INDUSTRIAL EQUIPMENT
0
1. The authority citation for part 429 continues to read as follows:
Authority: 42 U.S.C. 6291-6317; 28 U.S.C. 2461 note.
0
2. Section 429.59 is amended by:
0
a. Revising paragraph (a)(1)(ii); and
0
b. Adding paragraphs (a)(2), (b)(2)(iv) and (v), and (b)(3)(iv).
The revision and additions read as follows:
Sec. 429.59 Pumps.
(a) * * *
(1) * * *
(ii) Any representation of weighted energy factor or other measure
of energy efficiency of a basic model must be less than or equal to the
lower of:
(A) The mean of the sample, where:
[GRAPHIC] [TIFF OMITTED] TP20SE16.017
and x is the sample mean; n is the number of samples; and xi
is the maximum of the ith sample;
Or,
(B) The lower 95 percent confidence limit (LCL) of the true mean
divided by 0.95, where:
[GRAPHIC] [TIFF OMITTED] TP20SE16.018
and x is the sample mean; s is the sample standard deviation; n is the
number of samples; and t0.95 is the t statistic for a 95
percent one-tailed confidence interval with n-1 degrees of freedom
(from appendix A of this subpart).
(2) Other representations--(i) Rated hydraulic horsepower. The
representative value of rated hydraulic horsepower of a basic model of
dedicated-purpose pool pump must be the mean of the rated hydraulic
horsepower for each tested unit.
(ii) Dedicated-purpose pool pump nominal motor horsepower. The
representative value of dedicated-purpose pool pump nominal motor
horsepower of a basic model of dedicated-purpose pool pump must be
determined based on the mean of the breakdown torque, locked-rotor
torque, pull-up torque, locked-rotor current, slip, speed and/or
voltage (as applicable) for each tested unit. The tested sample of
dedicated-purpose pool pump motor units and the tested sample of
dedicated-purpose pool pump units do not have to be the same units,
provided they are representative of the same population.
(iii) Dedicated-purpose pool pump motor total horsepower. The
representative value of dedicated-purpose pool pump motor total
horsepower of a basic model of dedicated-purpose pool pump must be
determined based on the representative values of dedicated-purpose pool
pump service factor and dedicated-purpose pool pump nominal motor
horsepower.
(iv) Dedicated-purpose pool pump service factor. The representative
value of dedicated-purpose pool pump service factor of a basic model of
dedicated-purpose pool pump must be determined based on the
representative value of dedicated-purpose pool pump nominal motor
horsepower.
(v) True power factor. The representative value of true power
factor of a basic model of dedicated-purpose pool pump must be
determined based on the mean of the true power factors for each tested
unit of dedicated-purpose pool pump motor.
(b) * * *
(2) * * *
(iv) For a dedicated-purpose pool pump subject to the test methods
prescribed in appendix B to subpart Y of part 431 of this chapter:
Weighted energy factor (WEF) in kilogallons per kilowatt-hour (kgal/
kWh); rated hydraulic horsepower in horsepower (hp); the speed
configuration for which the pump is being rated (i.e., single-speed,
two-speed, multi-speed, or variable-speed); true power factor at all
applicable test procedure load points, as specified in Table 1 of
appendix B to subpart Y of part 431; dedicated-purpose pool pump
nominal motor horsepower in horsepower (hp);
[[Page 64645]]
dedicated-purpose pool pump motor total horsepower in horsepower (hp);
dedicated-purpose pool pump service factor (dimensionless); for self-
priming pool filter pumps, non-self-priming pool filter pumps, and
waterfall pumps: the maximum head (in feet), and a statement regarding
if freeze protection is shipped enabled or disabled; for dedicated-
purpose pool pumps distributed in commerce with freeze protection
controls enabled: The default dry-bulb air temperature setting (in
[deg]F), default run time setting (in minutes), and default motor speed
(in rpm); and, for self-priming and non-self-priming pool filter pumps:
The vertical lift (in feet) and true priming time (in minutes) for the
DPPP model and a statement regarding whether the pump is certified with
NSF/ANSI 50-2015.
(v) For integral cartridge-filter and sand-filter pool pumps, the
maximum run-time (in hours) of the pool pump control with which the
integral cartridge-filter or sand-filter pump is distributed in
commerce.
(3) * * *
(iv) For a dedicated-purpose pool pump subject to the test methods
prescribed in appendix B to subpart Y of part 431 of this chapter:
calculated driver power input and flow rate at each load point i
(Pi and Qi), in horsepower (hp) and gallons per
minute (gpm), respectively; and/or energy factor (EFX,s) at
any desired speed s on any of the optional system curves specified in
Table 4 of this appendix A, along with the tested speed s in rpm and
the system curve letter (i.e., A, B, C, or D) associated with each EF
value.
* * * * *
0
3. Section 429.110 is amended by revising paragraphs (e)(1) and (5) to
read as follows:
Sec. 429.110 Enforcement testing.
* * * * *
(e) * * *
(1) For products with applicable energy conservation standard(s) in
Sec. 430.32 of this chapter, and commercial prerinse spray valves,
illuminated exit signs, traffic signal modules and pedestrian modules,
commercial clothes washers, dedicated-purpose pool pumps, and metal
halide lamp ballasts, DOE will use a sample size of not more than 21
units and follow the sampling plans in appendix A of this subpart
(Sampling for Enforcement Testing of Covered Consumer Products and
Certain High-Volume Commercial Equipment).
* * * * *
(5) For pumps subject to the standards specified in Sec.
431.465(a) of this chapter, DOE will use an initial sample size of not
more than four units and will determine compliance based on the
arithmetic mean of the sample.
* * * * *
0
4. Section 429.134 is amended by revising paragraph (i) to read as
follows:
Sec. 429.134 Product-specific enforcement provisions.
* * * * *
(i) Pumps--(1) General purpose pumps. (i) The volume rate of flow
(flow rate) at BEP and nominal speed of rotation of each tested unit of
the basic model will be measured pursuant to the test requirements of
Sec. 431.464 of this chapter, where the value of volume rate of flow
(flow rate) at BEP and nominal speed of rotation certified by the
manufacturer will be treated as the expected BEP flow rate. The results
of the measurement(s) will be compared to the value of volume rate of
flow (flow rate) at BEP and nominal speed of rotation certified by the
manufacturer. The certified volume rate of flow (flow rate) at BEP and
nominal speed of rotation will be considered valid only if the
measurement(s) (either the measured volume rate of flow (flow rate) at
BEP and nominal speed of rotation for a single unit sample or the
average of the measured flow rates for a multiple unit sample) is
within five percent of the certified volume rate of flow (flow rate) at
BEP and nominal speed of rotation.
(A) If the representative value of volume rate of flow (flow rate)
at BEP and nominal speed of rotation is found to be valid, the measured
volume rate of flow (flow rate) at BEP and nominal speed of rotation
will be used in subsequent calculations of constant load pump energy
rating (PERCL) and constant load pump energy index
(PEICL) or variable load pump energy rating
(PERVL) and variable load pump energy index
(PEIVL) for that basic model.
(B) If the representative value of volume rate of flow (flow rate)
at BEP and nominal speed of rotation is found to be invalid, the mean
of all the measured volume rate of flow (flow rate) at BEP and nominal
speed of rotation values determined from the tested unit(s) will serve
as the new expected BEP flow rate and the unit(s) will be retested
until such time as the measured rate of flow (flow rate) at BEP and
nominal speed of rotation is within 5 percent of the expected BEP flow
rate.
(ii) DOE will test each pump unit according to the test method
specified by the manufacturer in the certification report submitted
pursuant to Sec. 429.59(b).
(2) Dedicated-purpose pool pumps. (i) The rated hydraulic
horsepower of each tested unit of the basic model of dedicated-purpose
pool pump will be measured pursuant to the test requirements of Sec.
431.464(b) of this chapter and the result of the measurement(s) will be
compared to the value of rated hydraulic horsepower certified by the
manufacturer. The certified rated hydraulic horsepower will be
considered valid only if the measurement(s) (either the measured rated
hydraulic horsepower for a single unit sample or the average of the
measured rated hydraulic horsepower values for a multiple unit sample)
is within 5 percent of the certified rated hydraulic horsepower.
(A) If the representative value of rated hydraulic horsepower is
found to be valid, the value of rated hydraulic horsepower certified by
the manufacturer will be used to determine the standard level for that
basic model.
(B) If the representative value of rated hydraulic horsepower is
found to be invalid, the mean of all the measured rated hydraulic
horsepower values determined from the tested unit(s) will be used to
determine the standard level for that basic model.
(ii) To verify the self-priming capability of non-self-priming pool
filter pumps and of self-priming pool filter pumps that are not
certified with NSF/ANSI 50-2015, the vertical lift and true priming
time of each tested unit of the basic model of self-priming or non-
self-priming pool filter pump will be measured pursuant to the test
requirements of Sec. 431.464(b) of this chapter and the result of the
measurement(s) will be compared to the values of vertical lift and true
priming time certified by the manufacturer. The certified values of
vertical lift and true priming time will be considered valid only if
the measurement(s) (either the measured vertical lift and true priming
time for a single unit sample or the average of vertical lift and true
priming time values, respectively, for a multiple unit sample) is
within 5 percent of the certified values of vertical lift and true
priming time.
(A) If the representative values of vertical lift and true priming
time are found to be valid, the values of vertical lift and true
priming time certified by the manufacturer will be used to determine
the appropriate equipment class and standard level for that basic
model.
(B) If the representative values of vertical lift or true priming
time are found to be invalid, the mean of the values of vertical lift
and true priming time determined from the tested unit(s)
[[Page 64646]]
will be used to determine the appropriate equipment class standard
level for that basic model.
(iii) To verify the maximum head of self-priming pool filter pump,
non-self-priming pool filter pumps, and waterfall pumps, the maximum
head of each tested unit of the basic model of self-priming pool filter
pump, non-self-priming pool filter pump, or waterfall pump will be
measured pursuant to the test requirements of Sec. 431.464(b) of this
chapter and the result of the measurement(s) will be compared to the
value of maximum head certified by the manufacturer. The certified
value of maximum head will be considered valid only if the
measurement(s) (either the measured maximum head for a single unit
sample or the average of the maximum head values for a multiple unit
sample) is within 5 percent of the certified values of maximum head.
(A) If the representative value of maximum head is found to be
valid, the value of maximum head certified by the manufacturer will be
used to determine the appropriate equipment class and standard level
for that basic model.
(B) If the representative value of maximum head is found to be
invalid, the measured value(s) of maximum head determined from the
tested unit(s) will be used to determine the appropriate equipment
class standard level for that basic model.
(iv) To verify that a DPPP model complies with the applicable
freeze protection control design requirements, the initiation
temperature, run-time, and speed of rotation of the default control
configuration of each tested unit of the basic model of dedicated-
purpose pool pump will be evaluated according to the procedure
specified in paragraph (i)(2)(iv)(A) of this section:
(A) DPPP freeze protection control test method. (1) Set up and
configure the dedicated-purpose pool pump under test according to the
manufacturer instructions, including any necessary initial priming, in
a test apparatus as described in appendix A of HI 40.6-2014
(Incorporated by reference, see Sec. 431.463), except that the ambient
temperature registered by the freeze protection ambient temperature
sensor will be able to be controlled by, for example, exposing the
freeze protection temperature sensor to a specific temperature by
submerging the sensor in a water bath of known temperature, adjusting
the actual ambient air temperature of the test chamber, or other means
that allows the ambient temperature registered by the freeze protection
temperature sensor to be reliably simulated and varied.
(2) Activate power to the pump with the flow rate set to zero
(i.e., the pump is energized but not circulating water). Set the
ambient temperature to 42 0.5 [deg]F and allow the
temperature to stabilize, where stability is determined in accordance
with section 40.6.3.2.2 of HI 40.6-2014 (Incorporated by reference, see
Sec. 431.463). After 5 minutes, decrease the temperature measured by
the freeze protection temperature control 1 0.5 [deg]F and
allow the temperature to stabilize. Record the freeze protection
ambient temperature reading, where the ``freeze protection ambient
temperature reading'' is representative of the temperature measured by
the freeze protection ambient temperature sensor, which may be recorded
by a variety of means depending on how the temperature is being
simulated and controlled, and DPPP rotating speed, if any, after each
reduction in temperature and subsequent stabilization. If no flow is
initiated, record zero or no flow. Continue decreasing the temperature
measured by the freeze protection temperature control 1
0.5 [deg]F after 5.0 minutes of stable operation at the previous
temperature reading until the pump freeze protection initiates water
circulation or until the ambient temperature of 38 0.5
[deg]F has been evaluated (i.e., the end of the 5 minute interval of 38
[deg]F), whichever occurs first.
(3) If and when the DPPP freeze protection controls initiate water
circulation, increase the ambient temperature reading registered by the
freeze protection temperature sensor to a temperature of 42 0.5 [deg]F and maintain that temperature for at least 30.0
minutes. Do not modify or interfere with the operation of the DPPP
freeze protection operating cycle. After at least 30.0 minutes, record
the freeze protection ambient temperature and rotating speed, if any,
of the dedicated-purpose pool pump under test.
(B) If the dedicated-purpose pool pump initiates water circulation
at a temperature greater than 40.0 [deg]F; if the dedicated-purpose
pool pump was still circulating water after 30.0 minutes of operation
at 42.0 0.5 [deg]F; or if rotating speed measured at any
point during the DPPP freeze protection control test in paragraph
(i)(2)(iii)(A) of this section was greater than one-half of the maximum
rotating speed of the DPPP model certified by the manufacturer, that
DPPP model is deemed to not comply with the design requirement for
freeze protection controls.
(C) If none of the conditions specified in paragraph (i)(2)(iv)(B)
of this section and Sec. 431.134 of this chapter are met, including if
the DPPP freeze protection control does not initiate water circulation
at all during the test, the dedicated-purpose pool pump under test is
deemed compliant with the design requirement for freeze protection
controls.
* * * * *
PART 431--ENERGY EFFICIENCY PROGRAM FOR CERTAIN COMMERCIAL AND
INDUSTRIAL EQUIPMENT
0
5. The authority citation for part 431 continues to read as follows:
Authority: 42 U.S.C. 6291-6317; 28 U.S.C. 2461 note.
0
6. Section 431.462 is amended by:
0
a. Adding, in alphabetical order, definitions for the terms ``Basket
strainer,'' ``Dedicated-purpose pool pump,'' ``Dedicated-purpose pool
pump motor total horsepower,'' ``Dedicated-purpose pool pump nominal
motor horsepower,'' ``Dedicated-purpose pool pump service factor,''
``Designed and marketed,'' ``Freeze protection control,'' ``Integral,''
``Integral cartridge-filter pool pump,'' ``Integral sand-filter pool
pump,'' ``Multi-speed dedicated-purpose pool pump,'' ``Non-self-priming
pool filter pump,'' ``Pool filter pump,'' ``Pressure cleaner booster
pump,'' ``Removable cartridge filter,'' ``Rigid electric spa pump,''
``Sand filter,'' ``Self-priming pool filter pump,'' ``Single-speed
dedicated-purpose pool pump,'' ``Storable electric spa pump,''
``Submersible pump,'' ``Two-speed dedicated-purpose pool pump,''
``Variable-speed dedicated-purpose pool pump,'' ``Variable speed
drive,'' ``Waterfall pump;'' and
0
b. Revising the introductory text and the definitions for ``Basic
model'' and ``Self-priming pump.''
The additions and revisions read as follows:
Sec. 431.462 Definitions.
The following definitions are applicable to this subpart, including
appendices A and B. In cases where there is a conflict, the language of
the definitions adopted in this section takes precedence over any
descriptions or definitions found in the 2008 version of ANSI/HI
Standard 1.1-1.2, ``Rotodynamic (Centrifugal) Pumps For Nomenclature
And Definitions'' (ANSI/HI 1.1-1.2-2008), or the 2008 version of ANSI/
HI Standard 2.1-2.2, ``Rotodynamic (Vertical) Pumps For Nomenclature
And Definitions'' (ANSI/HI 2.1-2.2-2008). In cases where definitions
reference design intent, DOE will consider marketing materials, labels
[[Page 64647]]
and certifications, and equipment design to determine design intent.
* * * * *
Basic model means all units of a given class of pump manufactured
by one manufacturer, having the same primary energy source, and having
essentially identical electrical, physical, and functional (or
hydraulic) characteristics that affect energy consumption, energy
efficiency, water consumption, or water efficiency; and, in addition,
for pumps that are subject to the standards specified in Sec.
431.465(b), the following provisions also apply:
(1) All variations in numbers of stages of bare RSV and ST pumps
must be considered a single basic model;
(2) Pump models for which the bare pump differs in impeller
diameter, or impeller trim, may be considered a single basic model; and
(3) Pump models for which the bare pump differs in number of stages
or impeller diameter and which are sold with motors (or motors and
controls) of varying horsepower may only be considered a single basic
model if:
(i) For ESCC, ESFM, IL, and RSV pumps, each motor offered in the
basic model has a nominal full load motor efficiency rated at the
Federal minimum (see the current table for NEMA Design B motors at
Sec. 431.25) or the same number of bands above the Federal minimum for
each respective motor horsepower (see Table 3 of appendix A to subpart
Y of this part); or
(ii) For ST pumps, each motor offered in the basic model has a full
load motor efficiency at the default nominal full load submersible
motor efficiency shown in Table 2 of appendix A to subpart Y of this
part or the same number of bands above the default nominal full load
submersible motor efficiency for each respective motor horsepower (see
Table 3 of appendix A to subpart Y of this part).
Basket strainer means a perforated or otherwise porous receptacle,
mounted within a housing on the suction side of a pump, that prevents
solid debris from entering a pump. The basket strainer receptacle is
capable of passing spherical solids of 1 mm in diameter, and can be
removed by hand or using only simple tools (e.g., screwdriver, pliers,
open-ended wrench).
* * * * *
Dedicated-purpose pool pump comprises self-priming pool filter
pumps, non-self-priming pool filter pumps, waterfall pumps, pressure
cleaner booster pumps, integral sand-filter pool pumps, integral-
cartridge filter pool pumps, storable electric spa pumps, and rigid
electric spa pumps.
Dedicated-purpose pool pump motor total horsepower means the
product of the rated horsepower and the service factor of a motor used
on a dedicated-purpose pool pump (also known as service factor
horsepower) based on the maximum continuous duty motor power output
rating allowable for nameplate ambient rating and motor insulation
class.
Dedicated-purpose pool pump nominal motor horsepower means the
nominal motor horsepower as determined in accordance with the
applicable procedures in NEMA-MG-1 2014 (incorporated by reference, see
Sec. 431.463).
Dedicated-purpose pool pump service factor means a multiplier
applied to the rated horsepower of a pump motor to indicate the percent
above nameplate horsepower at which the motor can operate continuously
without exceeding its allowable insulation class temperature limit.
Designed and marketed means that the equipment is specifically
designed to fulfill the indicated application and, when distributed in
commerce, is designated and marketed for that application, with the
designation on the packaging and all publicly available documents
(e.g., product literature, catalogs, and packaging labels).
* * * * *
Freeze protection control means a pool pump control that, at a
certain ambient temperature, turns on the dedicated-purpose pool pump
to circulate water for a period of time to prevent the pool and water
in plumbing from freezing.
* * * * *
Integral means a part of the device that cannot be removed without
compromising the device's function or destroying the physical integrity
of the unit.
Integral cartridge-filter pool pump means a pump that requires a
removable cartridge filter, installed on the suction side of the pump,
for operation; and the cartridge filter cannot be bypassed.
Integral sand-filter pool pump means a pump distributed in commerce
with a sand filter that cannot be bypassed.
* * * * *
Multi-speed dedicated-purpose pool pump means a dedicated-purpose
pool pump that is capable of operating at more than two discrete, pre-
determined operating speeds separated by speed increments greater than
100 rpm, where the lowest speed is less than or equal to half of the
maximum operating speed and greater than zero, and must be distributed
in commerce with an on-board pool pump control (i.e., variable speed
drive and user interface or programmable switch) that changes the speed
in response to pre-programmed user preferences and allows the user to
select the duration of each speed and/or the on/off times.
* * * * *
Non-self-priming pool filter pump means a pool filter pump that is
not certified under NSF/ANSI 50-2015 to be self-priming and is not
capable of re-priming to a vertical lift of at least 5.0 feet with a
true priming time less than or equal to 10.0 minutes, when tested in
accordance with NSF/ANSI 50-2015, and is not a waterfall pump.
Pool filter pump means an end suction pump that:
(1) Either:
(i) Includes an integrated basket strainer; or
(ii) Does not include an integrated basket strainer, but requires a
basket strainer for operation, as stated in manufacturer literature
provided with the pump; and
(2) May be distributed in commerce connected to, or packaged with,
a sand filter, removable cartridge filter, or other filtration
accessory, so long as the filtration accessory are connected with
consumer-removable connections that allow the filtration accessory to
be bypassed.
Pressure cleaner booster pump means an end suction, dry rotor pump
designed and marketed for pressure-side pool cleaner applications, and
which may be UL listed under ANSI/UL 1081-2014, ``Standard for Swimming
Pool Pumps, Filters, and Chlorinators.''
* * * * *
Removable cartridge filter means a filter component with fixed
dimensions that captures and removes suspended particles from water
flowing through the unit. The removable cartridge filter is not capable
of passing spherical solids of 1 mm in diameter or greater, and can be
removed from the filter housing by hand or using only simple tools
(e.g., screwdrivers, pliers, open-ended wrench).
Rigid electric spa pump means an end suction pump that does not
contain an integrated basket strainer or require a basket strainer for
operation as stated in manufacturer literature provided with the pump
and that meets the following three criteria:
(1) Is assembled with four through bolts that hold the motor rear
endplate, rear bearing, rotor, front bearing, front endplate, and the
bare pump together as an integral unit;
(2) Is constructed with buttress threads at the inlet and discharge
of the bare pump; and
[[Page 64648]]
(3) Uses a casing or volute and connections constructed of a non-
metallic material.
* * * * *
Sand filter means a device designed to filter water through sand or
an alternate sand-type media.
Self-priming pool filter pump means a pool filter pump that is
certified under NSF/ANSI 50-2015 to be self-priming or is capable of
re-priming to a vertical lift of at least 5.0 feet with a true priming
time less than or equal to 10.0 minutes, when tested in accordance with
NSF/ANSI 50-2015, and is not a waterfall pump.
Self-priming pump means a pump that either is a self-priming pool
filter pump or a pump that:
(1) Is designed to lift liquid that originates below the centerline
of the pump inlet;
(2) Contains at least one internal recirculation passage; and
(3) Requires a manual filling of the pump casing prior to initial
start-up, but is able to re-prime after the initial start-up without
the use of external vacuum sources, manual filling, or a foot valve.
* * * * *
Single-speed dedicated-purpose pool pump means a dedicated-purpose
pool pump that is capable of operating at only one speed.
Storable electric spa pump means a pump that is distributed in
commerce with one or more of the following:
(1) An integral heater; and
(2) An integral air pump.
Submersible pump means a pump that is designed to be operated with
the motor and bare pump fully submerged in the pumped liquid.
* * * * *
Two-speed dedicated-purpose pool pump means a dedicated purpose
pool pump that is capable of operating at only two different pre-
determined operating speeds, where the low operating speed is less than
or equal to half of the maximum operating speed and greater than zero,
and must be distributed in commerce either:
(1) With a pool pump control (i.e., variable speed drive and user
interface or switch) that is capable of changing the speed in response
to user preferences; or
(2) Without a pool pump control that has the capability to change
speed in response to user preferences, but without which the pump is
unable to operate without the presence of such a pool pump control.
Variable-speed dedicated-purpose pool pump means a dedicated-
purpose pool pump that is capable of operating at a variety of user-
determined speeds, where all the speeds are separated by at most 100
rpm increments over the operating range and the lowest operating speed
is less than or equal to one-third of the maximum operating speed and
greater than zero. Such a pump must include a variable speed drive and
be distributed in commerce either:
(1) With a user interface that changes the speed in response to
pre-programmed user preferences and allows the user to select the
duration of each speed and/or the on/off times; or
(2) Without a user interface but be unable to operate without the
presence of a user interface.
Variable speed drive means equipment capable of varying the speed
of the motor.
Waterfall pump means a pool filter pump with maximum head less than
or equal to 30 feet, and a maximum speed less than or equal to 1,800
rpm.
0
7. Section 431.463 is amended by:
0
a. Revising paragraph (a);
0
b. Adding paragraph (c)(4);
0
c. Revising paragraph (e); and,
0
d. Adding paragraphs (f) and (g).
The revisions and additions read as follows:
Sec. 431.463 Materials incorporated by reference.
(a) General. DOE incorporates by reference the following standards
into subpart Y of this part. The material listed has been approved for
incorporation by reference by the Director of the Federal Register in
accordance with 5 U.S.C. 552(a) and 1 CFR part 51. Any subsequent
amendment to a standard by the standard-setting organization will not
affect the DOE test procedures unless and until amended by DOE.
Material is incorporated as it exists on the date of the approval, and
notification of any change in the material will be published in the
Federal Register. All approved material can be obtained from the
sources listed below and is available for inspection at the U.S.
Department of Energy, Office of Energy Efficiency and Renewable Energy,
Building Technologies Program, Sixth Floor, 950 L'Enfant Plaza SW.,
Washington, DC 20024, (202) 586-2945, or go to: https://www1.eere.energy.gov/buildings/appliance_standards. It is also
available for inspection at the National Archives and Records
Administration (NARA). For information on the availability of this
material at NARA, call 202-741-6030, or go to: www.archives.gov/federal_register/code_of_federal_regulations/ibr_locations.html.
* * * * *
(c) * * *
(4) HI 40.6-2014, (``HI 40.6-2014''), ``Methods for Rotodynamic
Pump Efficiency Testing,'' copyright 2014, IBR approved for Sec.
429.59, Sec. 429.134 and appendix B to subpart Y of this part, except
sections 40.6.4.1, ``Vertically suspended pumps''; 40.6.4.2,
``Submersible pumps''; 40.6.5.3, ``Test report''; 40.6.5.5.2, ``Speed
of rotation during test''; 40.6.6.1, ``Translation of test results to
rated speed of rotation''; Appendix A, section A.7, ``Testing at
temperatures exceeding 30 [deg]C (86 [deg]F)''; and Appendix B,
``Reporting of test results (normative).''
* * * * *
(e) NEMA. National Electrical Manufacturers Association. 1300 North
17th Street, Suite 900, Rosslyn, VA 22209, (703) 841-3200.
www.nema.org.
(1) NEMA MG-1-2014, (``NEMA MG-1-2014''), ``Motors and
Generators,'' 2014, IBR approved for Sec. 431.462 and appendix B of
this part, as follows:
(i) Section 1.19, ``Polyphase Motors'';
(ii) Section 10.34, ``Basis of Horsepower Rating'';
(iii) Section 10.62, ``Horsepower, Speed, and Voltage Ratings'';
(iv) Section 12.30, ``Test Methods'';
(v) Section 12.35, ``Locked-Rotor Current of 3-Phase 60-Hz Small
and Medium Squirrel-Cage Induction Motors Rated at 230 Volts'';
(vi) Section 12.37, ``Torque Characteristics of Polyphase Small
Motors'';
(vii) Section 12.38, ``Locked-Rotor Torque of Single-Speed
Polyphase Squirrel-Cage Medium Motors with Continuous Ratings'';
(viii) Section 12.39, ``Breakdown Torque of Single-speed Polyphase
Squirrel-Cage Medium Motors with Continuous Ratings'';
(ix) Section 12.40, ``Pull-Up Torque of Single-Speed Polyphase
Squirrel-Cage Medium Motors with Continuous Ratings.''
(2) [Reserved]
(f) NSF. NSF International. 789 N. Dixboro Road, Ann Arbor, MI
48105, (743) 769-8010. www.nsf.org.
(1) NSF/ANSI Standard 50-2015, (``NSF/ANSI 50-2015''), ``Equipment
for Swimming Pools, Spas, Hot Tubs and Other Recreational Water
Facilities,'' ANSI approved January 26, 2015, Annex C--``Test methods
for the evaluation of centrifugal pumps,'' Section C.3, ``self-priming
capability.'' IBR approved for Sec. 431.462 and appendix B of this
part.
(2) [Reserved]
(g) UL. UL, 333 Pfingsten Road, Northbrook, IL 60062, (847) 272-
8800. www.ul.com.
(1) UL 448, (``ANSI/UL 448-2013''), ``Standard for Safety
Centrifugal
[[Page 64649]]
Stationary Pumps for Fire-Protection Service,'' 10th Edition, June 8,
2007, including revisions through July 12, 2013, IBR approved for Sec.
431.462.
(2) UL 1081, (``ANSI/UL 1081-2014''), ``Standard for Swimming Pool
Pumps, Filters, and Chlorinators,'' 6th Edition, January 29, 2008,
including revisions through March 18, 2014, IBR approved for Sec.
431.462.
0
8. Section 431.464 is revised to read as follows:
Sec. 431.464 Test procedure for the measurement of energy
efficiency, energy consumption, and other performance factors of pumps.
(a) General pumps--(1) Scope. This paragraph (a) provides the test
procedures for determining the constant and variable load pump energy
index for:
(i) The following categories of clean water pumps:
(A) End suction close-coupled (ESCC);
(B) End suction frame mounted/own bearings (ESFM);
(C) In-line (IL);
(D) Radially split, multi-stage, vertical, in-line casing diffuser
(RSV); and
(E) Submersible turbine (ST) pumps.
(ii) With the following characteristics:
(A) Flow rate of 25 gpm or greater at BEP and full impeller
diameter;
(B) Maximum head of 459 feet at BEP and full impeller diameter and
the number of stages required for testing (see section 1.2.2 of
appendix A of this subpart);
(C) Design temperature ranges from 14 to 248 [deg]F;
(D) Designed to operate with either:
(1) A 2- or 4-pole induction motor; or
(2) A non-induction motor with a speed of rotation operating range
that includes speeds of rotation between 2,880 and 4,320 revolutions
per minute (rpm) and/or 1,440 and 2,160 rpm, and in either case, the
driver and impeller must rotate at the same speed;
(E) For ST pumps, a 6-inch or smaller bowl diameter; and
(F) For ESCC and ESFM pumps, a specific speed less than or equal to
5,000 when calculated using U.S. customary units.
(iii) Except for the following pumps:
(A) Fire pumps;
(B) Self-priming pumps;
(C) Prime-assist pumps;
(D) Magnet driven pumps;
(E) Pumps designed to be used in a nuclear facility subject to 10
CFR part 50, ``Domestic Licensing of Production and Utilization
Facilities''; and
(F) Pumps meeting the design and construction requirements set
forth in Military Specifications: MIL-P-17639F, ``Pumps, Centrifugal,
Miscellaneous Service, Naval Shipboard Use'' (as amended); MIL-P-
17881D, ``Pumps, Centrifugal, Boiler Feed, (Multi-Stage)'' (as
amended); MIL-P-17840C, ``Pumps, Centrifugal, Close-Coupled, Navy
Standard (For Surface Ship Application)'' (as amended); MIL-P-18682D,
``Pump, Centrifugal, Main Condenser Circulating, Naval Shipboard'' (as
amended); and MIL-P-18472G, ``Pumps, Centrifugal, Condensate, Feed
Booster, Waste Heat Boiler, And Distilling Plant'' (as amended).
Military specifications and standards are available for review at
https://everyspec.com/MIL-SPECS.
(2) Testing and calculations. Determine the applicable constant
load pump energy index (PEICL) or variable load pump energy
index (PEIVL) using the test procedure set forth in appendix
A of this subpart.
(b) Dedicated-purpose pool pumps--(1) Scope. This paragraph (b)
provides the test procedures for determining the weighted energy
factor, rated hydraulic horsepower, dedicated-purpose pool pump nominal
motor horsepower, dedicated-purpose pool pump motor total horsepower,
dedicated-purpose pool pump service factor, and other pump performance
parameters for:
(i) The following varieties of dedicated-purpose pool pumps:
(A) Self-priming pool filter pumps;
(B) Non-self-priming pool filter pumps;
(C) Waterfall pumps; and
(D) Pressure cleaner booster pumps;
(ii) Served by single-phase or polyphase input power;
(iii) Except for:
(A) Submersible pumps; and
(B) Self-priming and non-self-priming pool filter pumps with
hydraulic output power greater than or equal to 2.5 horsepower.
(2) Testing and calculations. Determine the weighted energy factor
(WEF) using the test procedure set forth in appendix B of this subpart.
0
9. Section 431.466 is revised to read as follows:
Sec. 431.466 Pumps labeling requirements.
(a) General pumps. For the pumps described in paragraph (a) of
Sec. 431.464, the following requirements apply to units manufactured
on the same date that compliance is required with any applicable
standards prescribed in Sec. 431.465.
(1) Pump nameplate--(i) Required information. The permanent
nameplate must be marked clearly with the following information:
(A) For bare pumps and pumps sold with electric motors but not
continuous or non-continuous controls, the rated pump energy index--
constant load (PEICL), and for pumps sold with motors and
continuous or non-continuous controls, the rated pump energy index--
variable load (PEIVL);
(B) The bare pump model number; and
(C) If transferred directly to an end-user, the unit's impeller
diameter, as distributed in commerce. Otherwise, a space must be
provided for the impeller diameter to be filled in.
(ii) Display of required information. All orientation, spacing,
type sizes, typefaces, and line widths to display this required
information must be the same as or similar to the display of the other
performance data on the pump's permanent nameplate. The
PEICL or PEIVL, as appropriate to a given pump
model, must be identified in the form ``PEICL __'' or
``PEIVL __.'' The model number must be in one of the
following forms: ``Model __'' or ``Model number __'' or ``Model No.
__.'' The unit's impeller diameter must be in the form ``Imp. Dia. __;
(in.).''
(2) Disclosure of efficiency information in marketing materials.
(i) The same information that must appear on a pump's permanent
nameplate pursuant to paragraph (a)(1)(i) of this section, must also be
prominently displayed:
(A) On each page of a catalog that lists the pump; and
(B) In other materials used to market the pump.
(ii) [Reserved]
(b) Dedicated-purpose pool pumps. For the pumps described in
paragraph (b) of Sec. 431.464, the following requirements apply on the
same date that compliance is required with any applicable standards
prescribed in Sec. 431.465.
(1) Pump nameplate--(i) Required information. The permanent
nameplate of a dedicated-purpose pool pump described in paragraph (b)
of Sec. 431.464 must be marked clearly with the following information:
(A) The weighted energy factor (WEF);
(B) The rated hydraulic horsepower;
(C) The dedicated-purpose pool pump nominal motor horsepower;
(D) The dedicated-purpose pool pump service factor; and
(E) The dedicated-purpose pool pump motor total horsepower.
(ii) Display of required information. All orientation, spacing,
type sizes, typefaces, and line widths to display this required
information must be the same as or similar to the display of the other
performance data on the pump's permanent nameplate. In all instances,
horsepower may be abbreviated as ``hp.''
[[Page 64650]]
(A) The WEF, as appropriate to a given pump model, must be
identified in the form ``WEF __.''
(B) The rated hydraulic horsepower must be identified in the form
``rated hydraulic horsepower __.''
(C) The dedicated-purpose pool pump nominal motor horsepower must
be identified in one of the following forms: ``dedicated-purpose pool
pump nominal motor horsepower __,'' ``DPPP nominal motor horsepower
__,'' or ``nominal motor horsepower __.''
(D) The dedicated-purpose pool pump service factor must be
identified in one of the following forms: ``DPPP service factor __,''
``service factor __,'' or ``SF __.''
(E) The dedicated-purpose pool pump motor total horsepower must be
identified in one of the following forms: ``dedicated-purpose pool pump
motor total horsepower __,'' ``DPPP motor total horsepower __,'' or
``motor total horsepower __.''
(2) [Reserved]
Appendix A to Subpart Y of Part 431 [Amended]
0
10. In the introductory note to appendix A of subpart Y of part 431,
remove the reference ``10 CFR 431.464'' add in its place ``10 CFR
431.464(a)''.
0
11. Add appendix B to subpart Y of part 431 to read as follows:
Appendix B to Subpart Y of Part 431--Uniform Test Method for the
Measurement of Energy Consumption of Dedicated-Purpose Pool Pumps
Note: Starting on [DATE 180 DAYS AFTER DATE OF PUBLICATION OF
THE FINAL RULE IN THE Federal Register], any representations made
with respect to the energy use or efficiency of dedicated-purpose
pool pumps subject to testing pursuant to 10 CFR 431.464(b) must be
made in accordance with the results of testing pursuant to this
appendix.
I. Test Procedure for Dedicated-Purpose Pool Pumps
A. General
A.1 Test Method. To determine the weighted energy factor (WEF)
for dedicated-purpose pool pumps, perform ``wire-to-water'' testing
in accordance with HI 40.6-2014, except section 40.6.4.1,
``Vertically suspended pumps''; section 40.6.4.2, ``Submersible
pumps''; section 40.6.5.3, ``Test report''; section 40.6.5.5.2,
``Speed of rotation during testing''; section 40.6.6.1,
``Translation of test results to rated speed of rotation''; section
40.6.6.2, ``Pump efficiency''; section 40.6.6.3, ``Performance
curve''; section A.7, ``Testing at temperatures exceeding 30 [deg]C
(86 [deg]F)''; and appendix B, ``Reporting of test results'';
(incorporated by reference, see Sec. 431.463) with the
modifications and additions as noted throughout the provisions
below. Do not use the test points specified in section 40.6.5.5.1,
``Test procedure'' of HI 40.6-2014 and instead use those test points
specified in section D.3 of this appendix for the applicable
dedicated-purpose pool pump variety and speed configuration. When
determining overall efficiency, best efficiency point, or other
applicable pump energy performance information, section 40.6.5.5.1,
``Test procedure''; section 40.6.6.2, ``Pump efficiency''; and
section 40.6.6.3, ``Performance curve'' must be used, as applicable.
For the purposes of applying this appendix, the term ``volume per
unit time,'' as defined in section 40.6.2, ``Terms and
definitions,'' of HI 40.6-2014 shall be deemed to be synonymous with
the term ``flow rate'' used throughout that standard and this
appendix.
A.2. Calculations and Rounding. All terms and quantities refer
to values determined in accordance with the procedures set forth in
this appendix for the rated pump. Perform all calculations using raw
measured values without rounding. Round WEF, EF, maximum head,
vertical lift, and true priming time values to the tenths place
(i.e., 0.1). Round all other reported values to the hundredths
place.
B. Measurement Equipment
B.1 For the purposes of measuring flow rate, speed of rotation,
temperature, and pump power output, the equipment specified in HI
40.6-2014 Appendix C (incorporated by reference, see Sec. 431.463)
necessary to measure head, speed of rotation, flow rate, and
temperature must be used and must comply with the stated accuracy
requirements in HI 40.6-2014 Table 40.6.3.2.3, except as specified
in section B.1.1 and B.1.2 of this appendix. When more than one
instrument is used to measure a given parameter, the combined
accuracy, calculated as the root sum of squares of individual
instrument accuracies, must meet the specified accuracy
requirements.
B.1.1 Electrical measurement equipment for determining the
driver power input to the motor or controls must be capable of
measuring true root mean squared (RMS) current, true RMS voltage,
and real power up to the 40th harmonic of fundamental supply source
frequency, and have a combined accuracy of 2.0 percent
of the measured value at the fundamental supply source frequency.
B.1.2 Instruments for measuring distance (e.g., height above the
reference plane or water level) must be accurate to and have a
resolution of at least 0.1 inch.
C. Test Conditions and Tolerances
C.1 Pump Specifications. Conduct testing at full impeller
diameter in accordance with the test conditions, stabilization
requirements, and specifications of HI 40.6-2014 (incorporated by
reference, see Sec. 431.463) section 40.6.3, ``Pump efficiency
testing''; section 40.6.4, ``Considerations when determining the
efficiency of a pump''; section 40.6.5.4 (including appendix A),
``Test arrangements''; and section 40.6.5.5, ``Test conditions.''
C.2 Power Supply Requirements. The following conditions also
apply to the mains power supplied to the DPPP motor or controls, if
any:
(1) Maintain the voltage within 5 percent of the
rated value of the motor,
(2) Maintain the frequency within 1 percent of the
rated value of the motor,
(3) Maintain the voltage unbalance of the power supply within
3 percent of the rated values of the motor, and
(4) Maintain total harmonic distortion below 12 percent
throughout the test.
C.3 Tolerances. For self-priming pool filter pumps, non-self-
priming pool filter pumps, and pressure cleaner booster pumps, all
measured load points must be within 2.5 percent of the
specified flow rate values on the reference curve. For waterfall
pumps, all measured load points must be within 2.5
percent of the specified head value (i.e., 17.0 0.425
ft) at maximum speed.
D. Data Collection and Stabilization
D.1 Damping Devices. Use of damping devices, as described in
section 40.6.3.2.2 of HI 40.6-2014 (incorporated by reference, see
Sec. 431.463), are only permitted to integrate up to the data
collection interval used during testing.
D.2 Stabilization. Record data at any tested load point only
under stabilized conditions, as defined in HI 40.6-2014 section
40.6.5.5.1 (incorporated by reference, see Sec. 431.463), where a
minimum of two measurements are used to determine stabilization.
D.3 Test Points. Measure the flow rate in gpm, pump total head
in ft, the driver power input in W, and the speed of rotation in rpm
at each load point specified in Table 1 for each DPPP varieties and
speed configurations:
[[Page 64651]]
[GRAPHIC] [TIFF OMITTED] TP20SE16.019
[[Page 64652]]
E. Calculations
E.1 Determination of Weighted Energy Factor. Determine the WEF
as a ratio of the measured flow and driver power input to the
dedicated-purpose pool pump in accordance with the following
equation:
[GRAPHIC] [TIFF OMITTED] TP20SE16.020
Where:
WEF = Weighted Energy Factor in kgal/kWh;
wi = weighting factor at each load point i, as specified in section
E.2 of this appendix;
Qi = flow at each load point i measured in accordance with section
D.4, in gal/min;
Pi = driver power input to the motor (or controls, if present) at
each load point i measured in accordance with section D.4 in watts;
i = load point(s), defined uniquely for each DPPP variety and speed
configuration in section D.4; and
n = number of load point(s), defined uniquely for each DPPP variety
and speed configuration.
E.2 Weights. When determining WEF, apply the weights specified in
Table 2 for the applicable load points, DPPP varieties, and speed
configurations:
Table 2--Load Point Weights (wi)
----------------------------------------------------------------------------------------------------------------
Load point(s) i
DPPP varieties Speed type -------------------------------
Low flow High flow
----------------------------------------------------------------------------------------------------------------
Self-Priming Pool Filter Pumps and Non- Single................................ .............. 1.0
Self-Priming Pool Filter Pumps. Two................................... 0.80 0.20
Multi/Variable........................ 0.80 0.20
Waterfall Pumps......................... Single................................ .............. 1.0
Pressure Cleaner Booster Pump........... Single................................ .............. 1.0
----------------------------------------------------------------------------------------------------------------
E.3 Determination of Horsepower and Power Factor Metrics.
E.3.1 Determine the pump power output at any load point i using the
following equation:
[GRAPHIC] [TIFF OMITTED] TP20SE16.021
Where:
Pu = the measured pump power output at load point i of the tested
pump (hp),
Q = the measured flow rate at load point i of the tested pump (gpm),
H = pump total head at load point i of the tested pump (ft), and
SG = the specific gravity of water at specified test conditions,
which is equivalent to 1.00.
E.3.1.1 Determine the rated hydraulic horsepower as the pump power
output measured on the reference curve at maximum rotating speed and
full impeller diameter for the rated pump.
E.3.2 Determine the dedicated-purpose pool pump nominal motor
horsepower according to section E.3.2.1 for single- and three-phase AC
motors or section E.3.2.2 for DC motors:
E.3.2.1 For single- and three-phase AC motors, determine the
dedicated-purpose pool pump nominal motor horsepower as the nominal
horsepower rating associated with the appropriate values of breakdown
torque, locked-rotor torque, pull-up torque, locked-rotor current, and
slip, as applicable for the NEMA motor designation with which the
dedicated-purpose pool pump is distributed in commerce, as indicated by
the following sections of NEMA MG-1-2014 (incorporated by reference,
see section Sec. 431.463) shown in Table 3.
Table 3--Relevant NEMA MG-1 2014 Sections Applicable to Small and Medium
Single- and Three-Phase AC Motors
------------------------------------------------------------------------
Single-phase AC Three-phase AC
Motor characteristic motors motors
------------------------------------------------------------------------
Breakdown Torque................ Section 10.34 of Section 12.39 of
NEMA MG- NEMA MG-
1[dash]2014. 1[dash]2014.
Locked-Rotor Torque............. N/A............... Section 12.37 or
12.38 of NEMA MG-
1[dash]2014.
Pull-up Torque.................. N/A............... Section 12.40 of
NEMA MG-
1[dash]2014.
Locked-rotor current............ N/A............... Section 12.35.1 of
NEMA MG-
1[dash]2014.
Slip............................ N/A............... Section 1.19.
------------------------------------------------------------------------
E.3.2.2 For DC motors, determine the nominal motor horsepower
according to the specifications in section 10.62 of NEMA MG-1-2014
(incorporated by reference, see section Sec. 431.463).
E.3.3 Determine the dedicated-purpose pool pump service factor
according to section E.3.3.1 for single- and three-phase AC motors or
section E.3.3.2 for DC motors:
E.3.3.1 For single- and three-phase AC motors, determine the
dedicated-purpose pool pump service factor based on the requirements of
section 12.51 of NEMA MG-1-2014 (incorporated by reference, see section
Sec. 431.463).
E.3.3.2 For DC motors, the dedicated-purpose pool pump service
factor is equal to 1.0.
E.3.4 Determine the dedicated-purpose pool pump motor total
horsepower as the product of the dedicated-purpose pool pump nominal
motor horsepower, determined in accordance with section E.3.2 of this
appendix, and the dedicated-purpose pool pump service factor,
determined in accordance with section E.3.3 of this appendix.
E.3.5 Determine the true power factor at each applicable load point
specified in Table 1 of this appendix for each DPPP variety and speed
configuration as a ratio of driver power input to the motor (or
controls, if present) (Pi), in watts, over the product of
the voltage in volts and the current in amps at each load point i, as
shown in the following equation:
[GRAPHIC] [TIFF OMITTED] TP20SE16.027
Where:
PFi = true power factor at each load point i, dimensionless;
[[Page 64653]]
Pi = driver power input to the motor (or controls, if present) at
each load point i measured in accordance with section D.4 in watts;
Vi = voltage at each load point i measured in accordance with
section D.4, in volts;
Ii = current at each load point i measured in accordance with
section D.4, in amps; and
i = load point(s), defined uniquely for each DPPP variety and speed
configuration in section D.4.
E.4. Determination of Maximum Head. Determine the maximum head for
self-priming pool filter pumps, non-self-priming pool filter pumps, and
waterfall pumps by measuring the head at maximum speed and the minimum
flow rate at which the pump is designed to operate continuously or
safely, where the minimum flow rate is assumed to be zero unless stated
otherwise in the manufacturer literature.
F. Determination of Self-Priming Capability
F.1. Test Method. Determine the vertical lift and true priming time
of self-priming and non-self-priming pool filter pumps that are not
already certified as self-priming under NSF/ANSI 50-2015 by testing
such pumps pursuant to section C.3 of appendix C of NSF/ANSI 50-2015,
``Equipment for Swimming Pools, Spas, Hot Tubs and Other Recreational
Water Facilities'' (incorporated by reference, see Sec. 431.463),
except for the modifications and exceptions listed in the following
section F.1.1 through F.1.5 of this appendix:
F.1.1. Where section C.3.2, ``Apparatus,'' and section C.3.4,
``Self-priming capability test method,'' state that the ``suction line
must be essentially as shown in annex C, figure C.1;'' ``essentially as
shown in Annex C, figure C.1'' means:
The centerline of the pump impeller shaft is situated a
vertical distance equivalent to the specified vertical lift (VL),
calculated in accordance with section F.1.1.1. of this section, above
the water level of a water tank of sufficient volume as to maintain a
constant water surface level for the duration of the test;
the pump draws water from the water tank with a riser pipe
that extends below the water level a distance of at least 3 times the
riser pipe diameter (i.e., 3 pipe diameters);
the suction inlet of the pump is at least 5 pipe diameters
from any obstructions, 90[deg] bends, valves, or fittings; and
the riser pipe that is of the same pipe diameter as the
pump suction inlet.
F.1.1.1. The vertical lift (VL) must be normalized to 5.0 feet at
an atmospheric pressure of 14.7 psia and a water density of 62.4 lb/
ft\3\ in accordance with the following equation:
[GRAPHIC] [TIFF OMITTED] TP20SE16.022
Where:
VL = vertical lift of the test apparatus from the waterline to the
centerline of the pump impeller shaft, in ft;
[rho]test = density of test fluid, in lb/ft\3\; and
Patm,test = absolute barometric pressure of test apparatus location
at centerline of pump impeller shaft, in psia.
F.1.2. The equipment accuracy requirements specified in section B,
``Measurement Equipment,'' of this appendix also apply to this section
F, as applicable.
F.1.2.1 Adjust all measurements of head (gauge pressure), flow, and
water temperature must be taken at the pump suction inlet and all head
measurements back to the centerline of the pump impeller shaft in
accordance with section A.3.1.3.1 of HI 40.6 2014 (incorporated by
reference, see Sec. 431.463).
F.1.3. All tests must be conducted with clear water, as defined in
HI 40.6-2014 (incorporated by reference, see Sec. 431.463) and the
test conditions specified in section C.3.3 of NSF/ANSI 50-2015
(incorporated by reference, see Sec. 431.463) do not apply.
F.1.4. In section C.3.4, ``Self-priming capability test method,''
of NSF/ANSI 50-2015 (incorporated by reference, see Sec. 431.463),
``the elapsed time to steady discharge gauge reading or full discharge
flow'' is determined when the changes in head and flow, respectively,
are within the tolerance values specified in table 40.6.3.2.2,
``Permissible amplitude of fluctuation as a percentage of mean value of
quantity being measured at any test point,'' of HI 40.6-2014
(incorporated by reference, see Sec. 431.463). The measured priming
time (MPT) is determined as the point in time when the stabilized load
point is first achieved, not when stabilization is determined. In
addition, the true priming time (TPT) is equivalent to the MPT.
F.1.5. The maximum true priming time for each test run must not
exceed 10.0 minutes. Disregard section C.3.5 of NSF/ANSI 50-2015
(incorporated by reference, see Sec. 431.463).
G. Optional Testing and Calculations
G.1 Energy Factor. When making representations regarding the EF of
dedicated-purpose pool pumps, determine EF on one of four system curves
(A, B, C, or D) and at any given speed (s) according to the following
equation:
[GRAPHIC] [TIFF OMITTED] TP20SE16.023
Where:
EFX,s = the energy factor on system curve X at speed s in kgal/kWh;
X = one of four possible system curves (A, B, C, or D), as defined
in section G.2 of this appendix;
QX,s = flow rate measured on system curve X at speed s in gpm; and
PX,s = driver power input to the motor (or controls, if present) on
system curve X at speed s in watts.
G.2 System Curves. The energy factor may be determined at any speed
(s) and on any of the four system curves A, B, C, and/or D specified in
Table 4:
Table 4--Systems Curves for Optional EF Test Procedure
------------------------------------------------------------------------
System curve System curve equation *
------------------------------------------------------------------------
A..................................... H = 0.0167 x Q\2\
B..................................... H = 0.0500 x Q\2\
C..................................... H = 0.0082 x Q\2\
D..................................... H = 0.0044 x Q\2\
------------------------------------------------------------------------
* In the above table, Q refers to the flow rate in gpm and H refers to
head in ft.
G.3 Replacement Dedicated-Purpose Pool Pump Motors. To determine
the WEF for replacement DPPP motors, test each replacement DPPP motor
paired with each dedicated-purpose pool pump bare pump for which the
replacement DPPP motor is advertised to be paired, as stated in the
manufacturer's literature for that DPPP model, according to the testing
and calculations described in
[[Page 64654]]
sections A, B, C, D, and E of this appendix. Alternatively, each
replacement DPPP motor may be tested with the most consumptive
dedicated-purpose pool pump bare pump for which it is advertised to be
paired, as stated in the manufacturer's literature for that DPPP model.
If a replacement DPPP motor is not advertised to be paired with any
specific dedicated-purpose pool pump bare pumps, test with the most
consumptive dedicated-purpose pool pump bare pump available.
[FR Doc. 2016-21310 Filed 9-19-16; 8:45 am]
BILLING CODE 6450-01-P