Special Conditions: The Boeing Company Model 787-9 Series Airplane; Dynamic Test Requirements for Single-Occupant Oblique (Side-Facing) Seats With Inflatable and 3-Point Restraint Systems, 51081-51084 [2016-18449]
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Federal Register / Vol. 81, No. 149 / Wednesday, August 3, 2016 / Rules and Regulations
51081
TABLE OF MINIMUM AND MAXIMUM CIVIL MONETARY PENALTY AMOUNTS FOR CERTAIN VIOLATIONS OCCURRING ON OR
AFTER AUGUST 5, 2016—Continued
Maximum penalty
amount when last
established or
adjusted by
Congress
Minimum penalty
amount
New or adjusted
minimum
penalty amount
49 U.S.C.
Violation by an individual or small
46301(a)(5)(B)(iii).
business concern of 49 U.S.C.
44718(d), relating to limitation on
construction or establishment of
landfills.
49 U.S.C.
Violation by an individual or small
46301(a)(5)(B)(iv).
business concern of 49 U.S.C.
44725, relating to the safe disposal
of life-limited aircraft parts.
49 U.S.C. 46301(b) Tampering with a smoke alarm device
N/A ........................
N/A ...................
$10,000 per violation, established
12/12/2003.
$12,856.
N/A ........................
N/A ...................
$10,000 per violation, established
12/12/2003.
$12,856.
N/A ........................
N/A ...................
$4,126.
49 U.S.C. 46302 ....
Knowingly providing false information
about alleged violation involving the
special aircraft jurisdiction of the
United States.
Interference with cabin or flight crew ..
N/A ........................
N/A ...................
$2,000 per violation, established
12/22/1987.
$10,000 per violation, established
10/12/1984.
N/A ........................
N/A ...................
$34,172.
49 U.S.C. 46319 ....
Permanent closure of an airport without providing sufficient notice.
N/A ........................
N/A ...................
49 U.S.C. 47531 ....
Violation of 49 U.S.C. 47528–47530,
relating to the prohibition of operating certain aircraft not complying
with stage 3 noise levels.
N/A ........................
N/A ...................
$25,000, established 4/5/2000.
$10,000 per day,
established 12/
12/2003.
See 49 U.S.C.
46301(a)(1)(A)
and (a)(5),
above.
United States Code
citation
49 U.S.C. 46318 ....
Civil monetary penalty description
Issued under authority provided by 28
U.S.C. 2461 and 49 U.S.C. 106(f), 44701(a),
and 46301 in Washington, DC, on July 26,
2016.
Lirio Liu,
Director, Office of Rulemaking.
[FR Doc. 2016–18514 Filed 8–2–16; 8:45 am]
BILLING CODE 4910–13–P
DEPARTMENT OF TRANSPORTATION
Federal Aviation Administration
14 CFR Part 25
[Docket No. FAA–2016–5909; Special
Conditions No. 25–626–SC]
Special Conditions: The Boeing
Company Model 787–9 Series Airplane;
Dynamic Test Requirements for SingleOccupant Oblique (Side-Facing) Seats
With Inflatable and 3-Point Restraint
Systems
Federal Aviation
Administration (FAA), DOT.
ACTION: Final special conditions; request
for comments.
rmajette on DSK2TPTVN1PROD with RULES
AGENCY:
These special conditions are
issued for The Boeing Company
(Boeing) Model 787–9 series airplane.
This airplane, as modified by Boeing,
will have novel or unusual design
features when compared to the state of
SUMMARY:
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14:12 Aug 02, 2016
Jkt 238001
technology envisioned in the
airworthiness standards for transportcategory airplanes. These design
features are single-occupant oblique
(side-facing) seats with inflatable and 3point restraint systems requiring
dynamic testing. The applicable
airworthiness regulations do not contain
adequate or appropriate safety standards
for these design features. These special
conditions contain the additional safety
standards that the Administrator
considers necessary to establish a level
of safety equivalent to that established
by the existing airworthiness standards.
DATES: This action is effective on Boeing
on August 3, 2016. We must receive
your comments by September 19, 2016.
ADDRESSES: Send comments identified
by docket number FAA–2016–5909
using any of the following methods:
• Federal eRegulations Portal: Go to
https://www.regulations.gov/and follow
the online instructions for sending your
comments electronically.
• Mail: Send comments to Docket
Operations, M–30, U.S. Department of
Transportation (DOT), 1200 New Jersey
Avenue SE., Room W12–140, West
Building Ground Floor, Washington, DC
20590–0001.
• Hand Delivery or Courier: Take
comments to Docket Operations in
Room W12–140 of the West Building
Ground Floor at 1200 New Jersey
PO 00000
Frm 00007
Fmt 4700
Sfmt 4700
New or adjusted
maximum penalty
amount
$22,587.
$12,856.
No change.
Avenue SE., Washington, DC, between 9
a.m. and 5 p.m., Monday through
Friday, except Federal holidays.
• Fax: Fax comments to Docket
Operations at 202–493–2251.
Privacy: The FAA will post all
comments it receives, without change,
to https://www.regulations.gov/,
including any personal information the
commenter provides. Using the search
function of the docket Web site, anyone
can find and read the electronic form of
all comments received into any FAA
docket, including the name of the
individual sending the comment (or
signing the comment for an association,
business, labor union, etc.). DOT’s
complete Privacy Act Statement can be
found in the Federal Register published
on April 11, 2000 (65 FR 19477–19478),
as well as at https://DocketsInfo.dot.
gov/.
Docket: Background documents or
comments received may be read at
https://www.regulations.gov/ at any time.
Follow the online instructions for
accessing the docket or go to Docket
Operations in Room W12–140 of the
West Building Ground Floor at 1200
New Jersey Avenue SE., Washington,
DC, between 9 a.m. and 5 p.m., Monday
through Friday, except Federal holidays.
FOR FURTHER INFORMATION CONTACT: Jeff
Gardlin, FAA, Airframe and Cabin
Safety branch, ANM–115, Transport
E:\FR\FM\03AUR1.SGM
03AUR1
51082
Federal Register / Vol. 81, No. 149 / Wednesday, August 3, 2016 / Rules and Regulations
Airplane Directorate, Aircraft
Certification Service, 1601 Lind Avenue
SW., Renton, Washington 98057–3356;
telephone 425–227–2136; facsimile
425–227–1320.
SUPPLEMENTARY INFORMATION: The FAA
has determined that notice of, and
opportunity for prior public comment
on, these special conditions is
impracticable because these procedures
would significantly delay issuance of
the design approval and thus delivery of
the affected airplane.
In addition, the substance of these
special conditions has been subject to
the public comment process in several
prior instances with no substantive
comments received. The FAA therefore
finds that good cause exists for making
these special conditions effective upon
publication in the Federal Register.
Comments Invited
We invite interested people to take
part in this rulemaking by sending
written comments, data, or views. The
most helpful comments reference a
specific portion of the special
conditions, explain the reason for any
recommended change, and include
supporting data.
We will consider all comments we
receive by the closing date for
comments. We may change these special
conditions based on the comments we
receive.
Background
On January 29, 2016, Boeing applied
for a change to type certificate no.
T00021SE to install single-occupant
oblique (side-facing) seats with
inflatable and 3-point restraint systems
in the Model 787–9 airplane.
This airplane is a twin-engine
transport-category airplane. It has a 420passenger capacity and a maximum
takeoff weight of 553,000 lbs.
rmajette on DSK2TPTVN1PROD with RULES
Type Certification Basis
Under the provisions of title 14, Code
of Federal Regulations (14 CFR), 21.101,
Boeing must show that the Model 787–
9 airplane meets the applicable
provisions of the regulations listed in
type certificate no. T00021SE, or the
applicable regulations in effect on the
date of application for the change,
except for earlier amendments as agreed
upon by the FAA.
If the Administrator finds that the
applicable airworthiness regulations
(i.e., 14 CFR part 25) do not contain
adequate or appropriate safety standards
for the Model 787–9 airplane because of
a novel or unusual design feature,
special conditions are prescribed under
the provisions of § 21.16.
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14:12 Aug 02, 2016
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In addition to the applicable
airworthiness regulations and special
conditions, the Model 787–9 airplane
must comply with the fuel-vent and
exhaust-emission requirements of 14
CFR part 34 and the noise-certification
requirements of 14 CFR part 36.
The FAA issues special conditions, as
defined in 14 CFR 11.19, in accordance
with § 11.38, and they become part of
the type certification basis under
§ 21.101.
Novel or Unusual Design Features
The Model 787–9 airplane will
incorporate the following novel or
unusual design features:
Single-occupant oblique (side-facing)
seats with inflatable and 3-point
restraint systems requiring dynamic
testing.
Discussion
Amendment 25–15 to part 25, dated
October 24, 1967, introduced the subject
of side-facing seats and a requirement
that each occupant in a side-facing seat
must be protected from head injury by
a safety belt and a cushioned rest that
will support the arms, shoulders, head,
and spine.
Subsequently, Amendment 25–20,
dated April 23, 1969, clarified the
definition of side-facing seats to require
that each occupant of a seat that is
positioned at more than an 18-degree
angle to the vertical plane containing
the airplane centerline must be
protected from head injury by a safety
belt and an energy-absorbing rest that
supports the arms, shoulders, head, and
spine; or by a safety belt and shoulder
harness that prevents the head from
contacting injurious objects. The FAA
concluded that a maximum 18-degree
angle would provide an adequate level
of safety based on tests that were
performed at the time, and thus adopted
that standard.
Amendment 25–64, dated June 16,
1988, revised the emergency-landing
conditions that must be considered in
the design of the airplane. It revised the
static-load conditions in 14 CFR 25.561
and added a new § 25.562, requiring
dynamic testing for all seats approved
for occupancy during takeoff and
landing. The intent was to provide an
improved level of safety for occupants
on transport-category airplanes. Because
most seating on transport-category
airplanes is forward-facing, the pass/fail
criteria developed in Amendment 25–64
focused primarily on forward-facing
seats. Therefore, the testing specified in
the rule did not provide a complete
measure of occupant injury in seats that
are not forward-facing; although
§ 25.785 does require that occupants of
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Frm 00008
Fmt 4700
Sfmt 4700
all seats that are occupied during taxi,
takeoff, and landing not suffer serious
injury as a result of the inertia forces
specified in §§ 25.561 and 25.562.
To address recent research findings
and accommodate commercial demand,
the FAA developed a methodology to
address all fully side-facing seats (i.e.,
seats oriented in the airplane with the
occupant facing 90-degrees to the
direction of airplane travel) and has
documented those requirements in a set
of proposed new special conditions. The
FAA issued policy statement PS–ANM–
25–03–R1 on November 12, 2012, titled,
‘‘Technical Criteria for Approving SideFacing Seats,’’ which conveys the injury
criteria to be used in the special
conditions. Some of those criteria are
applicable to oblique seats but others
are not, because the motion of an
occupant in an oblique seat is different
from the motion of an occupant in a
fully side-facing seat during emergency
landing conditions.
For shallower installation angles, the
FAA has granted equivalent level of
safety (ELOS) findings for oblique seat
installations on the premise that an
occupant’s kinematics in an oblique seat
during a forward impact would result in
the body aligning with the impact
direction. We predicted that the
occupant response would be similar to
an occupant of a forward-facing seat,
and would produce a level of safety
equivalent to that of a forward-facing
seat. These ELOS findings were subject
to many conditions that reflected the
injury-evaluation criteria and mitigation
strategies available at the time of
issuance of the ELOS. However, review
of dynamic test results for many of these
oblique seat installations raised
concerns that the premise was not
correct. Potential injury mechanisms
exist that are unique to oblique seats
and are not mitigated by the ELOS selfalignment approach even if the
occupant appears to respond similarly
to a forward-facing seat.
The proposed Model 787 airplane
oblique business-class seat installations
are novel such that the current Model
787 airplane certification basis does not
adequately address occupant protection
expectations with regard to the
occupant’s neck and spine for seat
configurations that are oriented at an
angle greater than 18-degrees from the
airplane centerline. The FAA has
previously issued special conditions no.
25–580–SC for the 787, which reflected
the best available criteria at the time.
However, as the FAA continues research
into the injury mechanisms associated
with obliquely oriented seats and the
means to measure those injuries, the
criteria evolve. These special conditions
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Federal Register / Vol. 81, No. 149 / Wednesday, August 3, 2016 / Rules and Regulations
therefore reflect refinements beyond
special conditions no. 25–580–SC, and
that incorporate the knowledge gained
from research. The intent of the special
conditions is unchanged. These special
conditions contain the additional safety
standards that the Administrator
considers necessary to establish a level
of safety equivalent to that established
by the existing airworthiness standards.
Boeing proposes to install on Model
787–9 airplanes 3-point restraint
systems and airbag devices as a means
to protect each occupant from serious
injury in the event of an emergency
landing, as required by § 25.562(c)(5).
Shoulder harnesses have been widely
used on attendant seats, flight-deck
seats, business jets, and general-aviation
airplanes to reduce occupant head
injury in the unlikely event of an
emergency landing. A passenger-seat 3point restraint system is defined as a
safety belt (pelvic restraint), a single-belt
shoulder harness, and the seat structure
associated with the harness attachment
points. The 3-point restraint system is
intended to protect the occupant from
serious injury, and the means of
protection must take into consideration
a range of occupant stature, ranging
from a 2-year old child to a 95th
percentile male, in addition to the
oblique seat orientation. The use of 3point restraint systems on transportcategory airplane passenger seats is rare;
however, existing regulations provide
an adequate safety standard for these
installations. The FAA has issued
advisory material on acceptable means
of compliance for combined shoulderharness and safety-belt restraint
systems, such as the 3-point restraint
system.
Inflatable airbag devices are designed
to limit occupant forward excursion in
the event of an accident. This will
reduce the potential for head injury,
thereby reducing the head injury criteria
(HIC) measurement. While inflatable
airbags are now standard in the
automotive industry, the use of an
inflatable airbag device is novel for
commercial aviation. Special conditions
exist for airbags installed on seat belts,
known as inflatable lapbelts, which
have been installed on Boeing passenger
seats. The FAA has also issued special
conditions for structure-mounted
airbags on the Model 787–9 that are
similar to those for inflatable lapbelts,
but that account for the differences
between the two types of airbag
installations.
Applicability
These special conditions are
applicable to the following Boeing
Model 787–9 airplanes: AAL ZB 446
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Jkt 238001
51083
(Project PS15–0762), AMX ZB 676
(Project PS15–0588), XIA ZB 812
(Project PS16–0060), and JAL ZB 424
(Project PS15–0723).
yaw angles could result in different
airbag-device performance, and
additional analysis or separate tests may
be necessary to evaluate performance.
Conclusion
This action affects only certain novel
or unusual design features on one model
of airplanes. It is not a rule of general
applicability.
The substance of these special
conditions has been subject to the
public-comment process in several prior
instances with no substantive comments
received. Therefore, because a delay
would significantly affect the
certification of the airplane, the FAA
has determined that prior public notice
and comment are unnecessary and
impracticable, and good cause exists for
adopting these special conditions upon
publication in the Federal Register. The
FAA is requesting comments to allow
interested persons to submit views that
may not have been submitted in
response to the prior opportunities for
comment described above.
3. Neck Injury Criteria
The seating system must protect the
occupant from experiencing serious
neck injury. If an airbag device is
present, the assessment of neck injury
must be conducted with the airbag
device activated, unless there is reason
to also consider that the neck-injury
potential would be higher for impacts
below the airbag-device deployment
threshold.
a. The Nij (calculated in accordance
with 49 CFR 571.208) must be below
1.0, where Nij = Fz/Fzc + My/Myc, and Nij
critical values are:
i. Fzc = 1530 lb for tension
ii. Fzc = 1385 lb for compression
iii. Myc = 229 lb-ft in flexion
iv. Myc = 100 lb-ft in extension
b. In addition, peak upper-neck Fz
must be below 937 lb of tension and 899
lb of compression.
c. Rotation of the head about its
vertical axis, relative to the torso, is
limited to 105 degrees in either
direction from forward-facing.
d. The neck must not impact any
surface that would produce
concentrated loading on the neck.
List of Subjects in 14 CFR Part 25
Aircraft, Aviation safety, Reporting
and recordkeeping requirements.
The authority citation for these
special conditions is as follows:
Authority: 49 U.S.C. 106(g), 40113, 44701,
44702, 44704.
The Special Conditions
Accordingly, pursuant to the
authority delegated to me by the
Administrator, the following special
conditions are issued as part of the type
certification basis for Boeing Model
787–9 airplanes.
In addition to the requirements of
§ 25.562:
1. Head-Injury Criteria
Compliance with § 25.562(c)(5) is
required, except that, if the
anthropomorphic test device (ATD) has
no apparent contact with the seat/
structure but has contact with an airbag,
a HIC unlimited score in excess of 1000
is acceptable, provided the HIC15 score
(calculated in accordance with 49 CFR
571.208) for that contact is less than
700.
2. Body-to-Wall/Furnishing Contact
If a seat is installed aft of structure
(e.g. interior wall or furnishings) that
does not provide a homogenous contact
surface for the expected range of
occupants and yaw angles, then
additional analysis and/or tests may be
required to demonstrate that the injury
criteria are met for the area which an
occupant could contact. For example, if
an airbag device is present, different
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Frm 00009
Fmt 4700
Sfmt 4700
4. Spine and Torso Injury Criteria
a. The lumbar spine tension (Fz)
cannot exceed 1200 lb.
b. Significant concentrated loading on
the occupant’s spine, in the area
between the pelvis and shoulders
during impact, including rebound, is
not acceptable. During this type of
contact, the interval for any rearward (X
direction) acceleration exceeding 20g
must be less than 3 milliseconds as
measured by the thoracic
instrumentation specified in 49 CFR
part 572, subpart E, filtered in
accordance with SAE International
(SAE) J211–1.
c. The occupant must not interact
with the armrest or other seat
components in any manner significantly
different than would be expected for a
forward-facing seat installation.
5. Pelvis Criteria
Any part of the load-bearing portion
of the bottom of the ATD pelvis must
not translate beyond the edges of the
seat bottom seat-cushion supporting
structure.
6. Femur Criteria
Axial rotation of the upper leg (about
the z-axis of the femur per SAE
Recommended Practice J211–1) must be
limited to 35 degrees from the nominal
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Federal Register / Vol. 81, No. 149 / Wednesday, August 3, 2016 / Rules and Regulations
seated position. Evaluation during
rebound does not need to be considered.
7. ATD and Test Conditions
Longitudinal tests conducted to
measure the injury criteria above must
be performed with the FAA Hybrid III
ATD, as described in SAE 1999–01–
1609. The tests must be conducted with
an undeformed floor, at the most-critical
yaw cases for injury, and with all lateral
structural supports (e.g., armrests or
walls) installed.
Structure-Mounted Airbag and
Inflatable Lapbelt Special Conditions
When present, the structure-mounted
airbag device must meet special
conditions no. 25–605–SC, ‘‘Boeing
Model 787–9 Airplane; StructureMounted Airbags.’’ When present, the
inflatable lapbelt(s) must meet special
conditions no. 25–431–SC, ‘‘Boeing
Model 787 Series Airplanes; Seats with
Inflatable Lapbelts.’’
Note: As indicated in the special
conditions above, airbags and inflatable
lapbelts must be shown to not affect
emergency-egress capabilities in the main
aisle, cross-aisle, and passageway.
Issued in Renton, Washington, on July 27,
2016.
Victor Wicklund,
Acting Manager, Transport Airplane
Directorate, Aircraft Certification Service.
[FR Doc. 2016–18449 Filed 8–2–16; 8:45 am]
BILLING CODE 4910–13–P
DEPARTMENT OF TRANSPORTATION
Federal Aviation Administration
14 CFR Part 25
[Docket No. FAA–2016–4136; Special
Conditions No. 25–621–SC]
Special Conditions: The Boeing
Company Model 777–300ER Airplanes;
Dynamic Test Requirements for SingleOccupant Oblique (Side-Facing) Seats
with Inflatable Restraints
Federal Aviation
Administration (FAA), DOT.
ACTION: Final special conditions; request
for comments.
AGENCY:
These special conditions are
issued to The Boeing Company (Boeing)
for their Model 777–300ER airplane.
This airplane has novel or unusual
design features associated with singleoccupant oblique (side-facing) seats
equipped with inflatable restraints. The
applicable airworthiness regulations do
not contain adequate or appropriate
safety standards for occupants of seats
rmajette on DSK2TPTVN1PROD with RULES
SUMMARY:
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Jkt 238001
installed at an angle of greater than 18
degrees, but substantially less than 90
degrees, to the vertical plane containing
the centerline of the airplane, nor for
inflatable restraints or related airbag
devices. These special conditions
contain the additional safety standards
that the Administrator considers
necessary to establish a level of safety
equivalent to that established by the
existing airworthiness standards.
DATES: This action is effective on Boeing
on August 3, 2016. We must receive
your comments by September 19, 2016.
ADDRESSES: Send comments identified
by docket number FAA–2016–4136
using any of the following methods:
• Federal eRegulations Portal: Go to
https://www.regulations.gov/ and follow
the online instructions for sending your
comments electronically.
• Mail: Send comments to Docket
Operations, M–30, U.S. Department of
Transportation (DOT), 1200 New Jersey
Avenue SE., Room W12–140, West
Building Ground Floor, Washington, DC
20590–0001.
• Hand Delivery or Courier: Take
comments to Docket Operations in
Room W12–140 of the West Building
Ground Floor at 1200 New Jersey
Avenue SE., Washington, DC, between 9
a.m. and 5 p.m., Monday through
Friday, except Federal holidays.
• Fax: Fax comments to Docket
Operations at 202–493–2251.
Privacy: The FAA will post all
comments it receives, without change,
to https://www.regulations.gov/,
including any personal information the
commenter provides. Using the search
function of the docket Web site, anyone
can find and read the electronic form of
all comments received into any FAA
docket, including the name of the
individual sending the comment (or
signing the comment for an association,
business, labor union, etc.). DOT’s
complete Privacy Act Statement can be
found in the Federal Register published
on April 11, 2000 (65 FR 19477–19478),
as well as at https://DocketsInfo.
dot.gov/.
Docket: Background documents or
comments received may be read at
https://www.regulations.gov/ at any time.
Follow the online instructions for
accessing the docket or go to Docket
Operations in Room W12–140 of the
West Building Ground Floor at 1200
New Jersey Avenue SE., Washington,
DC, between 9 a.m. and 5 p.m., Monday
through Friday, except Federal holidays.
FOR FURTHER INFORMATION CONTACT: John
Shelden, Airframe and Cabin Safety,
ANM–115, Transport Airplane
Directorate, Aircraft Certification
Service, 1601 Lind Avenue SW.,
PO 00000
Frm 00010
Fmt 4700
Sfmt 4700
Renton, Washington 98057–3356;
telephone 425–227–2785; facsimile
425–227–1149.
SUPPLEMENTARY INFORMATION: The FAA
has determined that notice of, and
opportunity for prior public comment
on, these special conditions are
impracticable because these procedures
would significantly delay issuance of
the design approval and thus delivery of
the affected airplane. In addition, the
substance of these special conditions
has been subject to the public-comment
process in several prior instances with
no substantive comments received.
The FAA therefore finds that good
cause exists for making these special
conditions effective upon publication in
the Federal Register.
Comments Invited
We invite interested people to take
part in this rulemaking by sending
written comments, data, or views. The
most helpful comments reference a
specific portion of the special
conditions, explain the reason for any
recommended change, and include
supporting data.
We will consider all comments we
receive by the closing date for
comments. We may change these special
conditions based on the comments we
receive.
Background
On December 24, 2015, Boeing
Commercial Airplanes applied for a
design change to type certificate no.
T00001SE for single-occupant seats
installed at an oblique angle to the
vertical plane containing the centerline
of the airplane, and equipped with
inflatable lapbelts, in the Boeing Model
777–300ER airplane. The Model 777–
300ER airplane is a wide body, swept
wing, conventional tail, twin-engine,
turbofan-powered, transport-category
airplane.
Type Certification Basis
The type certification basis for the
Model 777–300ER airplane is 14 CFR
part 25, effective February 1, 1965, as
amended by Amendments 25–1 through
25–98, including special conditions 25–
295–SC, 25–187A–SC, and 25–569–SC.
In addition, the certification basis
includes certain special conditions,
exemptions, or later amended sections
of the applicable part that are not
relevant to these proposed special
conditions.
If the Administrator finds that the
applicable airworthiness regulations
(i.e., 14 CFR part 25) do not contain
adequate or appropriate safety standards
for the Boeing Model 777–300ER
airplane because of a novel or unusual
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Agencies
[Federal Register Volume 81, Number 149 (Wednesday, August 3, 2016)]
[Rules and Regulations]
[Pages 51081-51084]
From the Federal Register Online via the Government Publishing Office [www.gpo.gov]
[FR Doc No: 2016-18449]
-----------------------------------------------------------------------
DEPARTMENT OF TRANSPORTATION
Federal Aviation Administration
14 CFR Part 25
[Docket No. FAA-2016-5909; Special Conditions No. 25-626-SC]
Special Conditions: The Boeing Company Model 787-9 Series
Airplane; Dynamic Test Requirements for Single-Occupant Oblique (Side-
Facing) Seats With Inflatable and 3-Point Restraint Systems
AGENCY: Federal Aviation Administration (FAA), DOT.
ACTION: Final special conditions; request for comments.
-----------------------------------------------------------------------
SUMMARY: These special conditions are issued for The Boeing Company
(Boeing) Model 787-9 series airplane. This airplane, as modified by
Boeing, will have novel or unusual design features when compared to the
state of technology envisioned in the airworthiness standards for
transport-category airplanes. These design features are single-occupant
oblique (side-facing) seats with inflatable and 3-point restraint
systems requiring dynamic testing. The applicable airworthiness
regulations do not contain adequate or appropriate safety standards for
these design features. These special conditions contain the additional
safety standards that the Administrator considers necessary to
establish a level of safety equivalent to that established by the
existing airworthiness standards.
DATES: This action is effective on Boeing on August 3, 2016. We must
receive your comments by September 19, 2016.
ADDRESSES: Send comments identified by docket number FAA-2016-5909
using any of the following methods:
Federal eRegulations Portal: Go to https://www.regulations.gov/and follow the online instructions for sending your
comments electronically.
Mail: Send comments to Docket Operations, M-30, U.S.
Department of Transportation (DOT), 1200 New Jersey Avenue SE., Room
W12-140, West Building Ground Floor, Washington, DC 20590-0001.
Hand Delivery or Courier: Take comments to Docket
Operations in Room W12-140 of the West Building Ground Floor at 1200
New Jersey Avenue SE., Washington, DC, between 9 a.m. and 5 p.m.,
Monday through Friday, except Federal holidays.
Fax: Fax comments to Docket Operations at 202-493-2251.
Privacy: The FAA will post all comments it receives, without
change, to https://www.regulations.gov/, including any personal
information the commenter provides. Using the search function of the
docket Web site, anyone can find and read the electronic form of all
comments received into any FAA docket, including the name of the
individual sending the comment (or signing the comment for an
association, business, labor union, etc.). DOT's complete Privacy Act
Statement can be found in the Federal Register published on April 11,
2000 (65 FR 19477-19478), as well as at https://DocketsInfo.dot.gov/ gov/.
Docket: Background documents or comments received may be read at
https://www.regulations.gov/ at any time. Follow the online instructions
for accessing the docket or go to Docket Operations in Room W12-140 of
the West Building Ground Floor at 1200 New Jersey Avenue SE.,
Washington, DC, between 9 a.m. and 5 p.m., Monday through Friday,
except Federal holidays.
FOR FURTHER INFORMATION CONTACT: Jeff Gardlin, FAA, Airframe and Cabin
Safety branch, ANM-115, Transport
[[Page 51082]]
Airplane Directorate, Aircraft Certification Service, 1601 Lind Avenue
SW., Renton, Washington 98057-3356; telephone 425-227-2136; facsimile
425-227-1320.
SUPPLEMENTARY INFORMATION: The FAA has determined that notice of, and
opportunity for prior public comment on, these special conditions is
impracticable because these procedures would significantly delay
issuance of the design approval and thus delivery of the affected
airplane.
In addition, the substance of these special conditions has been
subject to the public comment process in several prior instances with
no substantive comments received. The FAA therefore finds that good
cause exists for making these special conditions effective upon
publication in the Federal Register.
Comments Invited
We invite interested people to take part in this rulemaking by
sending written comments, data, or views. The most helpful comments
reference a specific portion of the special conditions, explain the
reason for any recommended change, and include supporting data.
We will consider all comments we receive by the closing date for
comments. We may change these special conditions based on the comments
we receive.
Background
On January 29, 2016, Boeing applied for a change to type
certificate no. T00021SE to install single-occupant oblique (side-
facing) seats with inflatable and 3-point restraint systems in the
Model 787-9 airplane.
This airplane is a twin-engine transport-category airplane. It has
a 420-passenger capacity and a maximum takeoff weight of 553,000 lbs.
Type Certification Basis
Under the provisions of title 14, Code of Federal Regulations (14
CFR), 21.101, Boeing must show that the Model 787-9 airplane meets the
applicable provisions of the regulations listed in type certificate no.
T00021SE, or the applicable regulations in effect on the date of
application for the change, except for earlier amendments as agreed
upon by the FAA.
If the Administrator finds that the applicable airworthiness
regulations (i.e., 14 CFR part 25) do not contain adequate or
appropriate safety standards for the Model 787-9 airplane because of a
novel or unusual design feature, special conditions are prescribed
under the provisions of Sec. 21.16.
In addition to the applicable airworthiness regulations and special
conditions, the Model 787-9 airplane must comply with the fuel-vent and
exhaust-emission requirements of 14 CFR part 34 and the noise-
certification requirements of 14 CFR part 36.
The FAA issues special conditions, as defined in 14 CFR 11.19, in
accordance with Sec. 11.38, and they become part of the type
certification basis under Sec. 21.101.
Novel or Unusual Design Features
The Model 787-9 airplane will incorporate the following novel or
unusual design features:
Single-occupant oblique (side-facing) seats with inflatable and 3-
point restraint systems requiring dynamic testing.
Discussion
Amendment 25-15 to part 25, dated October 24, 1967, introduced the
subject of side-facing seats and a requirement that each occupant in a
side-facing seat must be protected from head injury by a safety belt
and a cushioned rest that will support the arms, shoulders, head, and
spine.
Subsequently, Amendment 25-20, dated April 23, 1969, clarified the
definition of side-facing seats to require that each occupant of a seat
that is positioned at more than an 18-degree angle to the vertical
plane containing the airplane centerline must be protected from head
injury by a safety belt and an energy-absorbing rest that supports the
arms, shoulders, head, and spine; or by a safety belt and shoulder
harness that prevents the head from contacting injurious objects. The
FAA concluded that a maximum 18-degree angle would provide an adequate
level of safety based on tests that were performed at the time, and
thus adopted that standard.
Amendment 25-64, dated June 16, 1988, revised the emergency-landing
conditions that must be considered in the design of the airplane. It
revised the static-load conditions in 14 CFR 25.561 and added a new
Sec. 25.562, requiring dynamic testing for all seats approved for
occupancy during takeoff and landing. The intent was to provide an
improved level of safety for occupants on transport-category airplanes.
Because most seating on transport-category airplanes is forward-facing,
the pass/fail criteria developed in Amendment 25-64 focused primarily
on forward-facing seats. Therefore, the testing specified in the rule
did not provide a complete measure of occupant injury in seats that are
not forward-facing; although Sec. 25.785 does require that occupants
of all seats that are occupied during taxi, takeoff, and landing not
suffer serious injury as a result of the inertia forces specified in
Sec. Sec. 25.561 and 25.562.
To address recent research findings and accommodate commercial
demand, the FAA developed a methodology to address all fully side-
facing seats (i.e., seats oriented in the airplane with the occupant
facing 90-degrees to the direction of airplane travel) and has
documented those requirements in a set of proposed new special
conditions. The FAA issued policy statement PS-ANM-25-03-R1 on November
12, 2012, titled, ``Technical Criteria for Approving Side-Facing
Seats,'' which conveys the injury criteria to be used in the special
conditions. Some of those criteria are applicable to oblique seats but
others are not, because the motion of an occupant in an oblique seat is
different from the motion of an occupant in a fully side-facing seat
during emergency landing conditions.
For shallower installation angles, the FAA has granted equivalent
level of safety (ELOS) findings for oblique seat installations on the
premise that an occupant's kinematics in an oblique seat during a
forward impact would result in the body aligning with the impact
direction. We predicted that the occupant response would be similar to
an occupant of a forward-facing seat, and would produce a level of
safety equivalent to that of a forward-facing seat. These ELOS findings
were subject to many conditions that reflected the injury-evaluation
criteria and mitigation strategies available at the time of issuance of
the ELOS. However, review of dynamic test results for many of these
oblique seat installations raised concerns that the premise was not
correct. Potential injury mechanisms exist that are unique to oblique
seats and are not mitigated by the ELOS self-alignment approach even if
the occupant appears to respond similarly to a forward-facing seat.
The proposed Model 787 airplane oblique business-class seat
installations are novel such that the current Model 787 airplane
certification basis does not adequately address occupant protection
expectations with regard to the occupant's neck and spine for seat
configurations that are oriented at an angle greater than 18-degrees
from the airplane centerline. The FAA has previously issued special
conditions no. 25-580-SC for the 787, which reflected the best
available criteria at the time. However, as the FAA continues research
into the injury mechanisms associated with obliquely oriented seats and
the means to measure those injuries, the criteria evolve. These special
conditions
[[Page 51083]]
therefore reflect refinements beyond special conditions no. 25-580-SC,
and that incorporate the knowledge gained from research. The intent of
the special conditions is unchanged. These special conditions contain
the additional safety standards that the Administrator considers
necessary to establish a level of safety equivalent to that established
by the existing airworthiness standards.
Boeing proposes to install on Model 787-9 airplanes 3-point
restraint systems and airbag devices as a means to protect each
occupant from serious injury in the event of an emergency landing, as
required by Sec. 25.562(c)(5). Shoulder harnesses have been widely
used on attendant seats, flight-deck seats, business jets, and general-
aviation airplanes to reduce occupant head injury in the unlikely event
of an emergency landing. A passenger-seat 3-point restraint system is
defined as a safety belt (pelvic restraint), a single-belt shoulder
harness, and the seat structure associated with the harness attachment
points. The 3-point restraint system is intended to protect the
occupant from serious injury, and the means of protection must take
into consideration a range of occupant stature, ranging from a 2-year
old child to a 95th percentile male, in addition to the oblique seat
orientation. The use of 3- point restraint systems on transport-
category airplane passenger seats is rare; however, existing
regulations provide an adequate safety standard for these
installations. The FAA has issued advisory material on acceptable means
of compliance for combined shoulder-harness and safety-belt restraint
systems, such as the 3-point restraint system.
Inflatable airbag devices are designed to limit occupant forward
excursion in the event of an accident. This will reduce the potential
for head injury, thereby reducing the head injury criteria (HIC)
measurement. While inflatable airbags are now standard in the
automotive industry, the use of an inflatable airbag device is novel
for commercial aviation. Special conditions exist for airbags installed
on seat belts, known as inflatable lapbelts, which have been installed
on Boeing passenger seats. The FAA has also issued special conditions
for structure-mounted airbags on the Model 787-9 that are similar to
those for inflatable lapbelts, but that account for the differences
between the two types of airbag installations.
Applicability
These special conditions are applicable to the following Boeing
Model 787-9 airplanes: AAL ZB 446 (Project PS15-0762), AMX ZB 676
(Project PS15-0588), XIA ZB 812 (Project PS16-0060), and JAL ZB 424
(Project PS15-0723).
Conclusion
This action affects only certain novel or unusual design features
on one model of airplanes. It is not a rule of general applicability.
The substance of these special conditions has been subject to the
public-comment process in several prior instances with no substantive
comments received. Therefore, because a delay would significantly
affect the certification of the airplane, the FAA has determined that
prior public notice and comment are unnecessary and impracticable, and
good cause exists for adopting these special conditions upon
publication in the Federal Register. The FAA is requesting comments to
allow interested persons to submit views that may not have been
submitted in response to the prior opportunities for comment described
above.
List of Subjects in 14 CFR Part 25
Aircraft, Aviation safety, Reporting and recordkeeping
requirements.
The authority citation for these special conditions is as follows:
Authority: 49 U.S.C. 106(g), 40113, 44701, 44702, 44704.
The Special Conditions
Accordingly, pursuant to the authority delegated to me by the
Administrator, the following special conditions are issued as part of
the type certification basis for Boeing Model 787-9 airplanes.
In addition to the requirements of Sec. 25.562:
1. Head-Injury Criteria
Compliance with Sec. 25.562(c)(5) is required, except that, if the
anthropomorphic test device (ATD) has no apparent contact with the
seat/structure but has contact with an airbag, a HIC unlimited score in
excess of 1000 is acceptable, provided the HIC15 score (calculated in
accordance with 49 CFR 571.208) for that contact is less than 700.
2. Body-to-Wall/Furnishing Contact
If a seat is installed aft of structure (e.g. interior wall or
furnishings) that does not provide a homogenous contact surface for the
expected range of occupants and yaw angles, then additional analysis
and/or tests may be required to demonstrate that the injury criteria
are met for the area which an occupant could contact. For example, if
an airbag device is present, different yaw angles could result in
different airbag-device performance, and additional analysis or
separate tests may be necessary to evaluate performance.
3. Neck Injury Criteria
The seating system must protect the occupant from experiencing
serious neck injury. If an airbag device is present, the assessment of
neck injury must be conducted with the airbag device activated, unless
there is reason to also consider that the neck-injury potential would
be higher for impacts below the airbag-device deployment threshold.
a. The Nij (calculated in accordance with 49 CFR
571.208) must be below 1.0, where Nij = Fz/
Fzc + My/Myc, and Nij
critical values are:
i. Fzc = 1530 lb for tension
ii. Fzc = 1385 lb for compression
iii. Myc = 229 lb-ft in flexion
iv. Myc = 100 lb-ft in extension
b. In addition, peak upper-neck Fz must be below 937 lb
of tension and 899 lb of compression.
c. Rotation of the head about its vertical axis, relative to the
torso, is limited to 105 degrees in either direction from forward-
facing.
d. The neck must not impact any surface that would produce
concentrated loading on the neck.
4. Spine and Torso Injury Criteria
a. The lumbar spine tension (Fz) cannot exceed 1200 lb.
b. Significant concentrated loading on the occupant's spine, in the
area between the pelvis and shoulders during impact, including rebound,
is not acceptable. During this type of contact, the interval for any
rearward (X direction) acceleration exceeding 20g must be less than 3
milliseconds as measured by the thoracic instrumentation specified in
49 CFR part 572, subpart E, filtered in accordance with SAE
International (SAE) J211-1.
c. The occupant must not interact with the armrest or other seat
components in any manner significantly different than would be expected
for a forward-facing seat installation.
5. Pelvis Criteria
Any part of the load-bearing portion of the bottom of the ATD
pelvis must not translate beyond the edges of the seat bottom seat-
cushion supporting structure.
6. Femur Criteria
Axial rotation of the upper leg (about the z-axis of the femur per
SAE Recommended Practice J211-1) must be limited to 35 degrees from the
nominal
[[Page 51084]]
seated position. Evaluation during rebound does not need to be
considered.
7. ATD and Test Conditions
Longitudinal tests conducted to measure the injury criteria above
must be performed with the FAA Hybrid III ATD, as described in SAE
1999-01-1609. The tests must be conducted with an undeformed floor, at
the most-critical yaw cases for injury, and with all lateral structural
supports (e.g., armrests or walls) installed.
Structure-Mounted Airbag and Inflatable Lapbelt Special Conditions
When present, the structure-mounted airbag device must meet special
conditions no. 25-605-SC, ``Boeing Model 787-9 Airplane; Structure-
Mounted Airbags.'' When present, the inflatable lapbelt(s) must meet
special conditions no. 25-431-SC, ``Boeing Model 787 Series Airplanes;
Seats with Inflatable Lapbelts.''
Note: As indicated in the special conditions above, airbags and
inflatable lapbelts must be shown to not affect emergency-egress
capabilities in the main aisle, cross-aisle, and passageway.
Issued in Renton, Washington, on July 27, 2016.
Victor Wicklund,
Acting Manager, Transport Airplane Directorate, Aircraft Certification
Service.
[FR Doc. 2016-18449 Filed 8-2-16; 8:45 am]
BILLING CODE 4910-13-P