Energy Conservation Program: Test Procedure for Battery Chargers, 31827-31844 [2016-11486]
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Rules and Regulations
Federal Register
Vol. 81, No. 98
Friday, May 20, 2016
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are keyed to and codified in the Code of
Federal Regulations, which is published under
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10 CFR Parts 429 and 430
[Docket No. EERE–2014–BT–TP–0044]
RIN 1904–AD45
Energy Conservation Program: Test
Procedure for Battery Chargers
Office of Energy Efficiency and
Renewable Energy, Department of
Energy.
ACTION: Final rule.
AGENCY:
On August 6, 2015, the U.S.
Department of Energy (‘‘DOE’’) issued a
notice of proposed rulemaking
(‘‘NOPR’’) to amend the test procedure
for battery chargers. This final rule is
based on that NOPR. The final rule
amends the current test procedure,
incorporating changes that will take
effect 30 days after the final rule
publication date. These changes will be
mandatory for product testing to
demonstrate compliance with any future
energy conservation standards that DOE
may adopt and for any representations
made regarding the energy consumption
or energy efficiency of battery chargers
starting 180 days after publication of
this rule. In summary, these changes
update the battery selection criteria for
multi-voltage, multi-capacity battery
chargers, harmonize the instrumentation
resolution and uncertainty requirements
with the second edition of the
International Electrotechnical
Commission (‘‘IEC’’) 62301 standard for
measuring standby power, define and
exclude back-up battery chargers from
the testing requirements of this
rulemaking, outline provisions for
conditioning lead acid batteries, specify
sampling and certification requirements
for compliance with future energy
conservation standards, and correct
typographical errors in the current test
procedure.
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The docket, which includes
Federal Register notices, public meeting
attendee lists and transcripts,
comments, and other supporting
documents/materials, is available for
review at www.regulations.gov. All
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However, some documents listed in the
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#!docketDetail;D=EERE-2014-BT-TP0044. The www.regulations.gov Web
page contains simple instructions on
how to access all documents, including
public comments, in the docket.
For further information on how to
review the docket, contact Ms. Brenda
Edwards at (202) 586–2945 or by email:
Brenda.Edwards@ee.doe.gov.
ADDRESSES:
DEPARTMENT OF ENERGY
SUMMARY:
The effective date of this rule is
June 20, 2016. The final rule changes
will be mandatory for representations
made starting November 16, 2016. The
incorporation by reference of certain
material listed in this rule is approved
by the Director of the Federal Register
as of June 20, 2016.
DATES:
FOR FURTHER INFORMATION CONTACT:
Mr. Jeremy Dommu, U.S. Department of
Energy, Office of Energy Efficiency
and Renewable Energy, Building
Technologies Office, EE–2J, 1000
Independence Avenue SW.,
Washington, DC 20585–0121.
Telephone: (202) 586–9870. Email:
battery_chargers_and_external_
power_supplies@ee.doe.gov.
Mr. Pete Cochran, U.S. Department of
Energy, Office of the General Counsel,
GC–33, 1000 Independence Avenue
SW., Washington, DC 20585–0121.
Telephone: (202) 586–9496. Email:
peter.cochran@hq.doe.gov.
This final
rule incorporates the resolution
parameters for power measurements and
uncertainty methodologies found in
section 4 of IEC 62301, Edition 2.0,
2011–01, ‘‘Household electrical
appliances—Measurement of standby
power’’, (‘‘IEC 62301’’) by reference into
part 430.
Copies of the IEC 62301 standard can
be obtained from the IEC’s webstore at
https://webstore.iec.ch/home.
SUPPLEMENTARY INFORMATION:
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Table of Contents
I. Authority and Background
II. Summary of the Final Rule
III. Discussion
A. Measurement Accuracy and Precision
B. Battery Selection and Testing of MultiVoltage, Multi-Capacity Battery Chargers
C. Back-Up Battery Chargers
D. Conditioning and Discharge Rate for
Lead Acid Battery Chargers
E. Sampling and Certification
Requirements
F. Enforcement Testing Sampling Plan
G. Corrections to Typographical Errors
H. Limiting Other Non-Battery-Charger
Functions
I. Discharging Lithium Ion Batteries
IV. Procedural Issues and Regulatory Review
A. Review Under Executive Order 12866
B. Review Under the Regulatory Flexibility
Act
C. Review Under the Paperwork Reduction
Act of 1995
D. Review Under the National
Environmental Policy Act of 1969
E. Review Under Executive Order 13132
F. Review Under Executive Order 12988
G. Review Under the Unfunded Mandates
Reform Act of 1995
H. Review Under the Treasury and General
Government Appropriations Act, 1999
I. Review Under Executive Order 12630
J. Review Under Treasury and General
Government Appropriations Act, 2001
K. Review Under Executive Order 13211
L. Review Under Section 32 of the Federal
Energy Administration Act of 1974
M. Description of Material Incorporated by
Reference
N. Congressional Notification
V. Approval of the Office of the Secretary
I. Authority and Background
Title III of the Energy Policy and
Conservation Act of 1975 (42 U.S.C.
6291, et seq.; ‘‘EPCA’’ or, ‘‘the Act’’) sets
forth a variety of provisions designed to
improve energy efficiency.1 Part B of
title III, which for editorial reasons was
redesignated as Part A upon
incorporation into the U.S. Code (42
U.S.C. 6291–6309, as codified),
established the ‘‘Energy Conservation
Program for Consumer Products Other
Than Automobiles.’’ Battery chargers
are among the consumer products
affected by these provisions.
Under EPCA, the energy conservation
program consists essentially of four
parts: (1) Testing, (2) labeling, (3)
Federal energy conservation standards,
and (4) certification and enforcement
1 All references to EPCA refer to the statute as
amended through the Energy Efficiency
Improvement Act of 2015, Public Law 114–11
(April 30, 2015).
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Federal Register / Vol. 81, No. 98 / Friday, May 20, 2016 / Rules and Regulations
procedures. The testing requirements
consist of test procedures that
manufacturers of covered products must
use as the basis for (1) ensuring their
products comply with the applicable
energy conservation standards adopted
under EPCA (42 U.S.C. 6295(s)), and (2)
making representations about the
efficiency of those products (42 U.S.C.
6293(c)). Similarly, DOE must use these
test procedures to determine whether
the products comply with any relevant
standards promulgated under EPCA. (42
U.S.C. 6295(s))
EPCA sets forth the criteria and
procedures DOE must follow when
prescribing or amending test procedures
for covered products. EPCA provides
that any new or amended test procedure
must be reasonably designed to produce
test results which measure energy
efficiency, energy use, or estimated
annual operating cost of a covered
product during a representative average
use cycle or period of use and must not
be unduly burdensome to conduct. (42
U.S.C. 6293(b)(3))
In addition, if DOE determines that a
test procedure amendment is warranted,
it must publish a proposed test
procedure and offer the public an
opportunity to present oral and written
comments. (42 U.S.C. 6293(b)(2))
Finally, in any rulemaking to amend a
test procedure, DOE must determine to
what extent, if any, the proposed test
procedure would alter the measured
energy efficiency of the covered product
as determined under the existing test
procedure. (42 U.S.C. 6293(e)(1))
The Energy Policy Act of 2005
(‘‘EPACT 2005’’), Public Law 109–58
(Aug. 8, 2005), amended EPCA by
adding provisions related to battery
chargers. Among these provisions were
definitions outlining what constitutes a
battery charger and a requirement that
DOE prescribe definitions and test
procedures for the power use of battery
chargers and external power supplies.
(42 U.S.C. 6295(u)(1)(A)) DOE complied
with this requirement by publishing a
test procedure final rule on December 8,
2006, that established a new Appendix
Y to address the testing of battery
chargers to measure their energy
consumption and adopted several
definitions related to the testing of
battery chargers. 71 FR 71340 (codified
at appendix Y to subpart B of 10 CFR
part 430 ‘‘Uniform Test Method for
Measuring the Energy Consumption of
Battery Chargers’’). Lastly, DOE
incorporated by reference specific
sections of the U.S. Environmental
Protection Agency’s (‘‘EPA’’) ‘‘Test
Methodology for Determining the
Energy Performance of Battery Charging
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Systems’’ 2 when measuring inactive
mode energy consumption.
The Energy Independence and
Security Act of 2007 (‘‘EISA 2007’’),
Public Law 110–140 (Dec. 19, 2007)
later amended EPCA by defining active
mode, standby mode, and off mode. (42
U.S.C. 6295(gg)(1)(A)) EISA 2007 also
directed DOE to amend its existing test
procedure by December 31, 2008, to
measure the energy consumed in
standby mode and off mode for battery
chargers. (42 U.S.C. 6295(gg)(2)(B)(i))
Further, it authorized DOE to amend, by
rule, any of the definitions for active,
standby, and off modes. (42 U.S.C.
6295(gg)(1)(B)) Accordingly, DOE issued
a notice of proposed rulemaking (NOPR)
on August 15, 2008 (73 FR 48054), and
a final rule on March 27, 2009 (74 FR
13318) to establish definitions for these
terms.
Subsequently, in response to
numerous testing issues raised by
commenters in the context of DOE’s
energy conservation standards
rulemaking efforts for battery chargers,
DOE issued another NOPR on April 2,
2010. 75 FR 16958. The NOPR proposed
adding a new active mode energy
consumption test procedure for battery
chargers that would assist in developing
potential energy conservation standards
for these products. DOE also proposed
amending portions of its standby and off
mode battery charger test procedure to
shorten overall measurement time. DOE
held a public meeting to discuss its test
procedure NOPR on May 7, 2010, where
it also received comments on the
proposals set forth in the NOPR. After
receiving comments at the public
meeting, DOE published a final rule that
codified a new active mode test
procedure and amended the standby
and off mode test procedures. 76 FR
31750 (June 1, 2011). As federal
standards for battery chargers have yet
to be finalized, DOE has not required
manufacturers to submit energy
efficiency data for their products tested
under the battery charger test procedure.
Following the publication of the most
recent battery charger test procedure
final rule, DOE continued to receive
additional questions and requests for
clarification regarding the testing,
rating, and classification of battery
chargers. As part of the continuing effort
to establish federal energy conservation
standards for battery chargers and to
develop a clear and widely applicable
2 U.S. Environmental Protection Agency. ‘‘Test
Methodology for Determining the Energy
Performance of Battery Charging Systems.’’
December 2005. Available at: https://
www.energystar.gov/ia/partners/prod_
development/downloads/Battery_Chargers_Test_
Method.pdf.
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test procedure, DOE published a Notice
of Data Availability (NODA) on May 15,
2014. 79 FR 27774. The NODA sought
stakeholder comments concerning the
repeatability of the test procedure for
battery chargers with several consumer
configurations, and on anticipated
market penetration of new battery
charging technologies that may require
further revisions to DOE’s regulations.
DOE also sought stakeholder comments
on the reporting methodologies for
manufacturers attempting to comply
with California’s Energy Commission’s
(CEC’s) efficiency standards for battery
chargers in order to understand certain
data discrepancies in the CEC database.
DOE indicated its interest in soliciting
feedback to determine whether the
current procedure contained any
ambiguities requiring clarification.
These issues were discussed during
DOE’s NODA public meeting on June 3,
2014.
To improve the repeatability and
reproducibility of the battery charger
test procedure, DOE issued a NOPR on
August 6, 2015 (‘‘August 2015 NOPR’’),
which, based on stakeholder comments
to the NODA, proposed amendments to
appendix Y to subpart B of 10 CFR part
430 and to 10 CFR part 429. 80 FR
46855. DOE then held a public meeting
to discuss these proposed amendments
on September 15, 2015 and allowed for
written comments to be submitted
through October 20, 2015. This rule
addresses comments that were received
on the proposal, and finalizes many of
the proposed changes to appendix Y to
subpart B of 10 CFR part 430 and to 10
CFR part 429.
II. Summary of the Final Rule
This final rule makes several
amendments to the current test
procedure for battery chargers. First, the
final rule harmonizes the current test
procedure for battery chargers with the
latest version of the IEC 62301 standard
by providing specific resolution and
measurement tolerances. This
amendment ensures that the
measurements resulting from the
current test procedure are repeatable
and reproducible.
Second, the final rule amends the
battery selection criteria for multivoltage, multi-capacity battery chargers
to limit the number of batteries selected
for testing to one. For multi-voltage,
multi-capacity battery chargers, the
battery with the highest rated voltage is
to be selected for testing. If at least two
batteries meet the criteria of having the
highest rated voltage, then the battery
with the highest rated charge capacity at
that rated voltage is to be selected for
testing.
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Third, the final rule defines and
excludes back-up battery chargers
embedded in continuous use devices
from being required to be tested under
the battery charger test procedure.
Fourth, the final rule allows lead acid
batteries to be conditioned prior to
testing by applying the protocol
currently used for other battery
chemistries (excluding lithium-ion).
DOE is aware that a lead acid battery’s
condition may vary upon purchase and
this variation can impact the
performance of lead acid batteries.
Conditioning of these batteries prior to
testing will help mitigate the extent of
this variation and reduce the variability
of the test results.
Fifth, the final rule adds productspecific certification reporting
requirements to 10 CFR 429.39(b),
which had been reserved. The final rule
also adds a sampling methodology to be
used for determining representations of
battery charger energy consumption and
also adds provisions for enforcement
testing. These amendments specify the
required data elements to certify
compliance with any energy
conservation standards for battery
chargers that DOE may adopt, describe
how to calculate the representations,
and provide a method for DOE to
enforce compliance with any energy
31829
conservation standards for battery
chargers that DOE may promulgate.
Sixth, the final rule corrects an
internal cross-reference error in the
current version of Table 3.1 contained
in appendix Y to subpart B of 10 CFR
part 430, adds units of measurement to
the measured and calculated values in
the table, and removes the empty value
column currently contained in that
table. Additionally, the final rule
corrects a typographical error in section
5.8(c)(2) of appendix Y to subpart B of
10 CFR part 430.
Table II–1 below summarizes the
changes and affected sections of 10 CFR
parts 429 and 430.
TABLE II–1—SUMMARY OF CHANGES AND AFFECTED SECTIONS OF 10 CFR PARTS 429 AND 430
Modified sections
Summary of modifications
429.39 Battery Chargers .................
• Revised requirements for determining represented values for battery chargers in 429.39(a).
• Created a new paragraph (b), specifying requirements for certifications of compliance with energy conservation standards for battery chargers.
• Added definition of ‘‘back-up battery charger.’’
• Inserted exceptions for back-up battery chargers embedded in continuous use devices.
• Inserted unit in the definition of C-Rate in section 2.10.
• Renamed ‘‘rated battery voltages’’ as ‘‘Nameplate battery voltages’’ in section 2.17.
• Renamed ‘‘Rated battery voltage’’ as ‘‘Nameplate battery voltage’’ in section 2.19.
• Renamed ‘‘Rated charge capacity’’ as ‘‘Nameplate battery charge capacity’’ in section 2.20.
• Renamed ‘‘Rated energy capacity’’ as ‘‘Nameplate battery energy capacity’’ in section 2.21.
• Incorporated by reference the uncertainty requirements of IEC 62301 in 3.2(a).
• Corrected the internal cross reference in Table 3.1 for item 4 and modified the table by removing the
current ‘‘value’’ column and adding units to the table as appropriate.
• Revised 4.3(a)(1) to remove the possibility of misinterpretation regarding selection of batteries to use for
testing for battery chargers packaged with multiple batteries.
• Clarified in section 4.3(b) that a single battery must be selected as a result of applying the battery selection criteria in Table 4.1. Inserted a paragraph in section 4.3(b) to require selecting the single battery resulting in the highest maintenance mode power when following Table 4.1 results in two or more distinct
batteries.
• Changed ‘‘rated charge capacity’’ and ‘‘rated charge capacities’’ to ‘‘nameplate battery charge capacity’’
and ‘‘nameplate battery charge capacities,’’ respectively, in section 4.3(c).
• Updated Table 4.1 to remove instances of multiple batteries for test and instructed that, where applicable, the battery with the highest voltage must be selected for testing. If multiple batteries meet the criteria of highest voltage, then the battery with the highest charge capacity at that voltage must be selected for testing. Removed column ‘‘number of tests.’’
• Changed ‘‘rated battery voltage’’, ‘‘rated charge capacity’’ and ‘‘rated charge energy’’ to ‘‘nameplate battery voltage’’, ‘‘nameplate battery charge capacity’’ and ‘‘nameplate battery energy capacity,’’ respectively, in section 5.1.
• Removed reference to lead acid batteries from section 5.3(a).
• Inserted provision for lead acid batteries to be discharged to end-of-discharge voltages specified in
Table 5.2.
• Removed reference to lead acid from section 5.3(d).
• Corrected the unit of discharge current to ‘‘C’’ in section 5.8(c)(2).
• Added footnote in Table 5.2 regarding situations with protective circuits preventing batteries from reaching the specified discharge voltage.
430.2. Definitions ............................
1. Scope ..........................................
2. Definitions ...................................
3. Standard Test Conditions ...........
4. Unit Under Test (UUT) Setup
Requirements.
5. Test Measurements ....................
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III. Discussion
In response to the August 2015 NOPR,
DOE received written comments from
18 interested parties, including
manufacturers, trade associations,
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standards development organizations,
energy efficiency advocacy groups, and
a foreign government. Table III–1 below
lists the entities that commented on that
NOPR and their affiliation. These
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comments are discussed in more detail
below, and the full set of comments can
be found at: https://www.regulations.gov/
#!docketBrowser;rpp=25;po=0;dct
=PS;D=EERE-2014-BT-TP-0044.
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TABLE III–1—INTERESTED PARTIES THAT PROVIDED WRITTEN COMMENTS ON THE AUGUST 2015 NOPR
Comment No.
(docket
reference)
Commenter
Acronym
Association of Home Appliance Manufacturers, Power Tool Institute and Outdoor Power Equipment
Institute.
ARRIS Group, Inc and Cisco Systems, Inc ............................................................................................
California Energy Commission ................................................................................................................
California Investor Owned Utilities ..........................................................................................................
Delta-Q Technologies Corp .....................................................................................................................
Information Technology Industry Council ................................................................................................
iRobot Corp .............................................................................................................................................
Japan Four Electric and Electronic Industrial Associations ....................................................................
Johnson Outdoor Marine Electronics, Inc ...............................................................................................
National Electrical Manufacturers Association ........................................................................................
National Marine Manufacturers Association ...........................................................................................
Natural Resources Defense Council, Appliance Standards Awareness Project, and Northwest Energy Efficiency Alliance.
NOPR Public Meeting Transcript, various parties ..................................................................................
People’s Republic of China .....................................................................................................................
Power MergerCo, Inc ..............................................................................................................................
Power Tools Institute and Outdoor Power Equipment Institute ..............................................................
Schneider Electric ...................................................................................................................................
Telecommunications Industry Association ..............................................................................................
WAHL Clipper Corp .................................................................................................................................
Joint Commenters ..........
16
ARRIS ............................
CEC ...............................
CA IOUs .........................
Delta-Q ...........................
ITI ...................................
iRobot .............................
Japan 4EE .....................
JOME .............................
NEMA .............................
NMMA ............................
NRDC, et al ...................
19
08
21
11
17
07
06
02
13
09
20
Pub. Mtg. Tr ...................
P. R. China ....................
Power MergerCo ............
PTI/OPEI ........................
Schneider Electric ..........
TIA .................................
WAHL Clipper ................
04
05
15
14
12
10
18
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A. Measurement Accuracy and
Precision
To continue to ensure that DOE’s test
procedure for battery chargers is
harmonized with the default guidelines
for power and energy measurements
generally recognized by many regulatory
bodies, DOE proposed in the August
2015 NOPR to incorporate by reference
the resolution parameters and
uncertainty methodologies found in
section 4 of the second edition of the
IEC 62301 standard. 80 FR 46855,
46861.
DOE received comments from the CA
IOUs, ITI, NEMA, NMMA, Schneider
Electric, and WAHL Clipper supporting
the proposal. (CA IOUs, No. 21, p. 3, ITI,
No. 17, p. 4, NEMA, No. 13, p. 3,
NMMA, No. 9, p. 3, Schneider Electric,
No. 12, p. 4, WAHL Clipper, No. 18, p.
1). DOE also received comments from
JOME and Delta-Q opposing the
proposal. JOME expressed concern that
the sampling rate of at least one sample
per second prescribed in the second
edition of the IEC 62301 standard will
produce large amounts of data during
the 24-hour energy consumption test
and the management of these data can
be cumbersome for manufacturers.
(JOME, No. 2, p. 2) JOME and Delta-Q
both recommended a sampling rate of at
least one sample per minute. (JOME, No.
2, p. 2, Delta-Q, No. 11, p. 1)
Additionally, JOME opposed the
mandated calculation of uncertainty of
measurement in annex D of the second
edition of the IEC 62301 standard.
(JOME, No. 2, p. 3)
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DOE believes that harmonization with
the second edition of the IEC 62301
standard is necessary for ensuring
accuracy and repeatability of test results
for battery chargers. DOE does not
believe that the increase in data
resulting from the higher sampling rate
is cumbersome or unduly burdensome
on manufacturers since test data
acquisition and storage is performed
automatically using electronic test
equipment. Furthermore, DOE believes
that the mandated calculation of
uncertainty of measurement, as
prescribed in annex D of the second
edition of the IEC 62301 standard, is
necessary for appropriately quantifying
the accuracy of measured values. Thus,
DOE is incorporating by reference the
resolution parameters and uncertainty
methodologies found in section 4 of the
second edition of the IEC 62301
standard in this final rule.
B. Battery Selection and Testing of
Multi-Voltage, Multi-Capacity Battery
Chargers
In order to eliminate ambiguity in the
battery selection criteria and reduce
testing burden on manufacturers, DOE
proposed in the August 2015 NOPR to
reduce the number of batteries selected
for testing certain multi-voltage, multicapacity battery chargers to one. 80 FR
at 46860. These criteria are applicable to
multi-voltage, multi-capacity battery
chargers packaged or sold without a
battery or packaged and sold with more
than one battery. Specifically, DOE
proposed to modify Table 4.1 to
eliminate the multiple tests currently
required for multi-voltage and multi-
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capacity battery chargers and instead
require that only one battery with the
highest voltage and/or highest capacity
be selected. DOE’s proposal would
result in only one set of test results, and
after application of the sampling plan, a
single represented value for each basic
model of battery charger. Any potential
energy conservation standard would
only apply to the specific combination
that is required to be tested and
represented as part of the test
procedure.
DOE received numerous comments
from a variety of stakeholders regarding
the proposed change in the battery
selection criteria for multi-voltage,
multi-capacity battery chargers. First,
DOE received comments from NEMA,
NRDC, et al., and Schneider Electric
opposing the proposal to limit the
number of batteries selected for testing
multi-voltage, multi-capacity battery
chargers to one. NEMA argued that
limiting the number of batteries selected
for testing to a single battery prescribes
an unnecessary restriction on
manufacturers of battery chargers.
NEMA further argued that multiple
chemistries and capacity values make
battery chargers a very diverse category,
whose test results cannot be duplicated
under too-specific test procedures.
(NEMA, No. 13, p. 2) Schneider Electric
also argued that limiting the number of
batteries selected for testing to a single
battery is an unnecessary and
burdensome restriction on battery
charger manufacturers. Schneider
Electric stated that testing a battery
charger with the highest voltage or
highest capacity battery does not
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capture the worst-case energy
consumption of the battery charger.
Schneider Electric recommended an
approach requiring manufacturers to
select, identify, and declare which
battery was used for testing (typically,
the worst-case battery subsystem in
terms of energy consumption). These
testing specifics would be reported and
available to DOE and third-party test
facilities, to enable them to reproduce
the test results. (Schneider Electric, No.
12, p. 2)
DOE believes that the proposed
battery selection criteria for testing
multi-voltage, multi-capacity battery
chargers, packaged or sold without a
battery or packaged and sold with more
than one battery, is most representative
of the overall energy use of the battery
charger while reducing testing burden
on manufacturers of battery chargers.
Due to the increased costs and
complexity for a battery charger to
support higher voltages, it is unlikely
that a manufacturer would add support
for higher voltages unless there was a
strong demand to charge such batteries.
Adding support for lower voltage
batteries, however, incurs little to no
additional cost or design complexity.
Thus, the highest voltage and/or highest
capacity battery is likely the most
representative combination for a battery
charger. As Schneider Electric notes, the
highest voltage or capacity may not
necessarily be the highest energy use.
However, the highest voltage or capacity
would be the most common use of such
a battery charger. Additionally, it would
be burdensome to determine which
battery did result in the highest energy
use as that would require testing all the
combinations of batteries the battery
charger supported and, at this point in
time, DOE does not have a reason to
believe this is necessary. Allowing
manufacturers to declare and select the
battery used would reduce the testing
burden; however, that approach could
be inconsistently applied amongst
different manufacturers based on how
such batteries were selected and may
result in battery selections that are not
commonly used by consumers. DOE
also notes that restricting test results to
a single battery instead of multiple
batteries would reduce burden on a
manufacturer if the potential energy
conservation standards only require
compliance at the tested battery
configuration. Finally, contrary to the
assertion of NEMA and Schneider
Electric, manufacturers would still be
able to distribute the basic model of
battery charger with other batteries;
DOE is only limiting the battery with
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which the manufacturer is required to
test the battery charger.
NRDC, et al. also opposed DOE’s
proposal and recommended that DOE
retain the current battery selection
criteria for multi-voltage, multi-capacity
battery chargers so that these chargers
are tested against the entire range of
batteries compatible with that basic
model of charger. Further, NRDC, et al.
recommended that the test procedure
should ensure battery chargers are
tested with the batteries they are
shipped with instead of the highest
capacity batteries that the chargers are
capable of charging. (NRDC, et al., No.
20, p. 3) While DOE is finalizing its
proposal of testing multi-voltage, multicapacity battery chargers shipped either
with multiple batteries or without a
battery, with one and only one battery
to, in part, remove ambiguity in the
battery selection criteria, the primary
reason is to balance testing burden on
manufacturers against potential losses
in energy savings that may arise due to
testing in specific configurations or
modes. DOE believes that testing at the
highest voltage would most likely
capture the highest energy use of the
battery charger as well as the most
common use of the battery charger by
consumers. DOE will monitor the
market as compliance is required and
revisit this approach if DOE believes
this approach is resulting in unintended
consequences. DOE further emphasizes
that the selection criteria provided in
Table 4.1 of Appendix Y apply only to
battery chargers packaged with multiple
batteries, or packaged without a battery.
The selection criteria do not apply to
battery chargers with integrated
batteries or to battery charger basic
models that are packaged with only one
battery (in each of those cases, the
battery packaged with the charger
would be used for testing). For a battery
charger packaged with a battery, the
battery charger basic model includes the
entire battery charger system as
packaged together and distributed into
commerce. Therefore, if a battery
charger is packaged and sold with a
single battery of a particular voltage and
capacity, and that same charger model
is packaged and sold with another
single battery of different voltage and
capacity, then each combination of
charger circuitry and battery would be
considered its own battery charger basic
model. A battery charger basic model is
subject to testing, certification, and
compliance with an energy conservation
standard. The selection criteria are not
relevant in these cases because the test
procedure would require testing the
battery charger circuitry and the (single)
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battery packaged together as a single
battery charger basic model. The battery
selection criteria proposed in the
August 2015 NOPR are only used when
more than one battery is packaged with
a battery charger or when no batteries
are packaged with the charger. For the
reasons stated above, DOE is finalizing
its proposal to reduce the number of
batteries selected for testing certain
multi-voltage, multi-capacity battery
chargers packaged with multiple
batteries, or packaged without a battery,
to one in this final rule.
DOE also received stakeholder
comments supporting the proposed
battery selection criteria but arguing that
the highest voltage and highest capacity
might not always be found in the same
physical battery. (The Joint
Commenters, No. 16, p. 5; DELL Inc.,
Pub. Mtg. Tr., No. 4, p. 31–33). Under
DOE’s proposal, a multi-voltage and
multi-capacity battery charger would be
tested using the battery or configuration
of batteries with the highest individual
voltage and highest total rated energy
capacity. Upon further consideration,
DOE acknowledges that this proposal
creates ambiguity in cases where a
battery with a lower voltage has a higher
rated energy capacity than a battery
with a higher voltage, and vice-versa. To
eliminate this ambiguity in the
proposed battery selection criteria, ITI
and PTI/OPEI recommended selecting a
battery with the highest capacity, and if
multiple batteries exist with the same
capacity then the battery with the
highest voltage would be selected. (ITI,
No. 17, p. 2, PTI/OPEI, No 14, p. 4) In
contrast, NRDC, et al. recommended
selecting a battery with the highest
voltage, and if multiple batteries of the
same voltage exist then select the
battery with the highest capacity.
(NRDC, et al., No. 20, p. 2) NRDC, et al.
also recommended selecting the battery
with the lowest charge capacity, and if
multiple batteries meet this criterion,
then the compatible battery with the
lowest voltage and lowest charge
capacity would be selected. (NRDC, et
al., No. 20, p. 3) NEMA recommended
that manufacturers should be permitted
discretion on battery selection based on
internal considerations such as the most
common type of batteries used in their
supply chain, etc. (NEMA, No. 13, p. 2)
DOE also received comments that
recommended selecting the most
common battery for the application
(JOME, No. 2, p. 2), the battery
mentioned in the user manual (Japan
4EE, No. 6, p. 3), and the readily
available batteries specific to lead acid
battery chargers (NMMA, No. 9, p. 2).
The proposals from NEMA, Japan
4EE, and NMMA could be
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representative of the battery charger
energy; however, there is no way to
ensure repeatability when selecting the
battery since different manufacturers
may select recommended batteries for
reasons unrelated to representativeness,
the most commonly used battery may
change over time, and readily available
batteries may also change over time
resulting in constant retesting and
recertifications.
In the August 2015 NOPR, DOE
proposed that the highest voltage and/
or highest capacity battery be selected
for multi-voltage, multi-capacity battery
chargers. 80 FR at 46860. DOE intended
to prioritize battery voltage over battery
capacity. Higher voltages require the
most design consideration for battery
chargers, and a manufacturer would not
design for higher voltages unless it was
common and significant to the use of
the battery charger. Increased battery
capacity generally does not require as
significant a redesign of the battery
charger. Therefore, in response to
stakeholder comments and to clarify its
original intention, DOE is modifying the
battery selection criteria language for
multi-voltage, multi-capacity battery
chargers in Table 4.1 to more clearly
specify that battery voltage is prioritized
over battery capacity. This update
eliminates any ambiguity in the battery
selection criteria while ensuring that the
energy consumption of multi-voltage,
multi-capacity battery chargers is tested
at the most representative combination
as DOE intended.
Further, DOE received comments
from NRDC, et al. supporting DOE’s
additional proposed criterion of testing
a multi-voltage, multi-capacity, multichemistry battery charger with a battery
that results in the highest maintenance
mode power if applying the battery
selection criteria in Table 4.1 results in
more than one battery selected (such
that two or more batteries, each with a
unique chemistry, meet the selection
criteria). (NRDC, et al., No. 20, p. 2)
However, NMMA recommended that
DOE clarify that the selection criterion
of highest maintenance mode power
only applies to chargers of distinct
chemistries, and does not apply to lead
acid battery chargers sold without an
accompanying battery. NMMA stated
that the maintenance mode power of
lead acid batteries depends on a number
of factors, not all manufacturers of lead
acid batteries publish this information,
and, therefore, selection of worst-case
lead acid batteries may be difficult to
achieve. (NMMA, No. 9, p. 2)
In response to the concern raised by
NMMA, DOE clarifies that the
additional battery selection criterion of
selecting the battery that results in the
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highest mode maintenance power was
intended to only apply when
application of the battery selection
criteria in Table 4.1 to multi-voltage,
multi-capacity, multi-chemistry
chargers results in more than one
battery (such that two or more batteries,
each with a unique chemistry, meet the
selection criteria). This criterion was not
intended to and will not apply to multivoltage, multi-capacity battery chargers
sold without an accompanied battery
that are only capable of charging
batteries of a single chemistry such as
lead acid. Additionally, since DOE is
reducing the testing burden to a single
voltage point, testing with the highest
maintenance mode power ensures that
the energy savings from a potential
energy conservation standard is
maximized. Therefore, DOE is finalizing
the additional battery selection criterion
of selecting the battery and battery
charger combination resulting in the
highest maintenance mode power if
applying the battery selection criteria in
Table 4.1 results in more than one
battery (such that two or more batteries,
each with a unique chemistry, meet the
selection criteria) for a multi-voltage,
multi-capacity, multi-chemistry battery
charger.
Lastly, NEMA recommended that
DOE require manufacturers of multivoltage, multi-capacity, multi-chemistry
battery chargers to identify and declare
testing specifics that would be reported
and available to DOE and third-party
test facilities, to enable them to
reproduce the test results. (NEMA, No.
13, p. 2) NEMA’s recommendation was
based on its recommendation that DOE
relax the requirements of its proposed
test procedure to allow options for
battery selection under these
circumstances. NEMA contended that
‘‘too-specific test procedures challenge
successful duplication of test efforts.’’
(NEMA, No. 13, p. 2) DOE believes, to
the contrary, that deviation from the
standard protocols would negatively
affect accuracy and repeatability of test
results. Therefore, this test procedure
final rule for battery chargers details and
standardizes all specifics surrounding
compliance testing. As such, there will
be no need for the requirement
recommended by NEMA.
C. Back-Up Battery Chargers
In the August 2015 NOPR, DOE
proposed to define back-up battery
chargers and exclude them from the
scope of the battery chargers test
procedure rulemaking. 80 FR at 46860.
In that document, DOE explained that
because these types of devices are
becoming increasingly integrated with a
variety of products that do not perform
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back-up battery charging as a primary
function, measuring the energy use
associated with the battery charging
function of these devices is often
extremely difficult—if not impossible—
because of the inability to isolate the
energy usage from the battery charging
function during testing. DOE proposed
to define back-up battery chargers in 10
CFR 430.2 as a battery charger that: (1)
Is embedded in a separate end-use
product that is designed to operate
continuously using mains power (AC or
DC), and (2) has as its sole purpose to
recharge a battery used to maintain
continuity of load power in case of
input power failure.
DOE received comments from ARRIS
and Japan 4EE supporting DOE’s
decision to define and exclude back-up
battery chargers from the scope of the
battery chargers test procedure. (ARRIS,
No. 19, p. 1, Japan 4EE, No. 6, p. 3)
However, DOE also received comments
from the CA IOUs, CEC, NRDC, et al.
and Schneider Electric opposing this
aspect of DOE’s proposal. Schneider
Electric expressed concern that, in the
absence of a Federal test procedure
covering back-up battery chargers,
manufacturers of back-up battery
chargers are faced with the possibility of
individual states introducing numerous
and potentially inconsistent test
procedures and energy conservation
standards, which will be unduly
burdensome on manufacturers.
(Schneider Electric, No. 12, p. 1) The
CEC, CA IOUs, and NRDC, et al.
contended that excluding back-up
battery chargers from the test procedure
will preempt the CEC’s existing energy
efficiency standards for back-up battery
chargers, which can potentially lead to
backsliding of energy savings from the
CEC standards. Furthermore, the CEC,
CA IOUs and NRDC, et al. suggested
that, if DOE decides to exclude back-up
battery chargers from the scope of the
battery chargers test procedure, DOE
should exclude back-up battery chargers
from the definition of battery chargers
altogether, which will allow the current
CEC standards to remain applicable
until DOE decides to introduce a
specific test procedure for back-up
battery chargers. (CEC, No. 8, p. 3, CA
IOUs, No. 21, p. 3, NRDC, et al., No. 20,
p. 2)
In response to these concerns, DOE
clarifies here that, while the rule
adopted here will preempt state test
procedures for battery chargers, state
energy conservation standards for
battery chargers, including back-up
battery chargers and UPSs, prescribed or
enacted before publication of this final
rule, will not be preempted until the
compliance date of Federal energy
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conservation standards for battery
chargers. (42 U.S.C. 6295(ii)(1))
DOE has considered all stakeholder
comments related to this topic and is
finalizing the exclusion of back-up
battery chargers, as defined in 10 CFR
430.2, from the battery charger test
procedure. This is not because it is not
possible to apply the test procedure to
back-up battery chargers, but rather
because applying the battery charger test
procedure to back-up battery chargers
does not result in a representative
measure of the energy consumption of
these battery chargers. While the battery
charger test procedure allows a
manufacturer to minimize standby
power of additional functionalities or
incorporate an on-off switch to disable
non-battery charger functions, doing so
is impractical for applications that are
designed to operate continuously. There
would be no practical reason, therefore,
for a manufacturer to implement
potentially costly technology or
switches that limit the non-battery
charging functions of a design in which
those non-battery charging functions are
designed to be operated continuously,
and thus, are not representative of
typical use.
Similarly, DOE is excluding
uninterruptible power supplies
(‘‘UPSs’’) from this battery charger test
procedure. DOE has proposed, as part of
a separate rulemaking, a test procedure
for UPSs that contain an AC output. See
https://energy.gov/sites/prod/files/2016/
04/f31/Uninterruptible%20Power%20
Supply%20Test%20Procedure
%20NOPR_0.pdf. That rulemaking, if
finalized as proposed, would establish a
different battery charger test procedure
for UPSs with an AC output, and would
ensure that a uniform and consistent
test procedure exists for these type of
battery chargers that is representative of
their energy consumption and energy
efficiency.
DOE also received comments from ITI
requesting that DOE define and exclude
rechargeable battery subsystems from
the test procedure for battery chargers.
ITI defines rechargeable battery
subsystems as ‘‘rechargeable batteries
and battery charger systems contained
completely within a larger product that
are not capable of providing normal
operation of the parent product when
AC mains power is removed.’’ ITI
argued these products are functionally
different from other battery chargers
covered under this regulation. ITI
contends that batteries and battery
charging subsystems cannot be
effectively isolated from the parent
device for testing and there is no
appropriate test procedure to measure
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the energy consumption of these
subsystems. (ITI, No. 17, pp. 3–4)
After researching applications and
architectures of rechargeable battery
subsystems, as defined by ITI, DOE
believes that rechargeable battery
subsystems would already meet the
proposed definition of back-up battery
chargers. In particular, a battery charger
that maintains a battery used to provide
partial operation of a parent product in
the event of an input power failure
would not preclude it from meeting the
definition proposed by DOE. Therefore,
under DOE’s proposal, rechargeable
battery subsystems would be excluded
from the scope of the battery charger test
procedure. Based on the comment from
ITI, DOE is finalizing a modified
definition of back-up battery chargers in
10 CFR 430.2 to make clear that a
battery charger system embedded in a
continuous use product does not need
to maintain continuity of normal
operation in the event of a power loss
to qualify as a back-up battery charger.
Hence, in this final rule, back-up battery
charger means a battery charger
(excluding UPSs) that: (1) Is embedded
in a separate end-use product that is
designed to continuously operate using
mains power (including end-use
products that use external power
supplies), and (2) has as its sole purpose
to recharge a battery used to maintain
continuity of power in order to provide
normal or partial operation of a product
in case of loss of input power. This
definition of back-up battery chargers
clarifies that rechargeable battery
subsystems meet the definition of backup battery chargers.
D. Conditioning and Discharge Rate for
Lead Acid Battery Chargers
In the August 2015 NOPR, DOE
proposed to apply the same battery
conditioning provisions found in
section 5.3(c) of appendix Y to subpart
B of 10 CFR part 430, to lead acid
batteries and use a 50% depth of
discharge during conditioning cycles. 80
FR at 46861. Since the publication of
the NOPR, DOE received comments
from JOME, Delta-Q, NEMA, Schneider
Electric and ITI supporting the proposal
of allowing conditioning for lead acid
batteries prior to testing. (JOME, No. 2,
p. 3, Delta-Q, No. 11, p. 2, NEMA, No.
13, p. 3, Schneider Electric, No. 12, p.
4, ITI, No. 17, pp. 4–5) However, some
of these commenters also recommended
alternative methods for conditioning
lead acid batteries. JOME requested that
DOE should refrain from mandating two
conditioning cycles for large lead acid
batteries because of time considerations.
(JOME, No. 2, p. 3) Similarly, Delta-Q
recommended that DOE should not
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31833
mandate two conditioning cycles for
lead acid batteries. (Delta-Q, No. 11, p.
1) Schneider Electric and ITI suggested
conditioning lead acid batteries by
means of a float charger for a duration
of at least 72 hours for batteries that
have been in storage for 3 months or
longer. (Schneider Electric, No. 12, p. 4,
ITI, No. 17, p. 5) NEMA recommended
that DOE provide flexibility in the
process of conditioning batteries for
certification testing. NEMA highlighted
that it is not unusual for lead acid
batteries to be in storage for some time
and that two discharge cycles may not
be enough to fully recover their
capacity. Further, NEMA mentioned
that a float charge of 72 hours duration
is also sometimes used following 100%
discharge cycles depending on battery
condition, age or other needs. (NEMA,
No. 13, p. 3)
NRDC, et al. opposed the proposal to
allow lead acid batteries to be
conditioned prior to testing. In its view,
unlike the current test procedure,
permitting the conditioning of lead acid
batteries would allow lower efficiency
battery chargers to comply with the
proposed energy efficiency standards.
(NRDC, et al., No. 20, p. 5) The CEC also
recommended that if DOE decides to
allow conditioning of lead acid batteries
prior to testing, DOE must also factor
the impact of this conditioning into its
proposed energy conservation standards
for lead acid battery chargers. (CEC, No.
8, p. 7)
DOE has become aware that the
condition of lead acid batteries may
vary upon purchase and this variation
can impact the repeatability of test
results of lead acid battery chargers.
Given this fact, conditioning lead acid
batteries prior to testing will produce
more accurate and repeatable
representations of battery discharge
energy, which will result in more
accurate and repeatable representations
of energy consumption for lead acid
battery chargers. Additionally,
standardizing the battery conditioning
protocol will help to ensure
repeatability of all test results. DOE has
not collected or received any data to
suggest that cycling a lead acid battery
twice—as is being adopted in this rule—
would significantly increase that
battery’s energy capacity. Therefore, in
the absence of such data, DOE also does
not believe that allowing conditioning
of lead acid batteries needs to be
factored into potential energy
conservation standards (as commented
by CEC) because its impact on the
measured energy consumption is
minimal. With regards to the use of float
chargers for batteries stored for at least
3 months, DOE notes that section 5.3(d)
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of appendix Y to subpart B of 10 CFR
part 430 already contains provisions to
fully charge the battery if it has already
been conditioned through at least two
cycles, which could include a float
charger to charge the battery. DOE does
not believe it is necessary to specify in
detail the type of charging used. After
careful consideration of comments from
all interested stakeholders, DOE is
finalizing its proposal to condition lead
acid batteries prior to testing by
applying the provisions for conditioning
found in section 5.3(c) of appendix Y to
subpart B of 10 CFR part 430.
DOE also proposed to amend its test
procedure by providing manufacturers
with the option of choosing from a 5hour (‘‘C/5’’ or ‘‘0.2C’’), 10-hour (‘‘C/10’’
or ‘‘0.1C’’), or 20-hour (‘‘C/20’’ or
‘‘.05C’’) discharge rate when testing lead
acid batteries. DOE’s proposal limited
this option to lead acid batteries with an
energy capacity above 1,000 watt-hours
(Wh) because a longer discharge cycle
would do little to maximize discharge
energy for batteries under 1,000 Wh, but
would have a more significant impact
on maximizing discharge energy for
batteries greater than 1,000 Wh. 80 FR
at 46861.
JOME, NMMA and Delta-Q provided
comments supporting the allowance of
slower discharge rates for large lead acid
batteries. (JOME, No. 2, p. 3, NMMA,
No. 9, p. 3, Delta-Q, No. 11, p. 3)
However, NRDC, et al., CEC and the CA
IOUs strongly opposed allowing slower
discharge rates for large lead acid
batteries. (NRDC, et al., No. 20, p. 4,
CEC, No. 8, pp. 4–5, CA IOUs, No. 21,
p. 4) NRDC, et al. stated that slower
discharge rates are not representative of
applications with fast discharge rates,
such as golf carts. (NRDC, et al., No. 20,
p. 4) Similarly, P. R. China claimed that
certain practical applications of large
lead acid batteries require higher
discharge currents and 1-hour, 2-hour
and 3-hour discharge rates are more
representative of these applications.
Instead, it recommended using
discharge rates that are representative of
their practical application. (P. R. China,
No. 5, p. 3) Lastly, NRDC, et al., the CEC
and the CA IOUs requested that DOE
reassess its proposed energy
conservation standards for battery
chargers if DOE decides to allow slower
discharge rates for large lead acid
batteries. (NRDC, et al., No. 20. p. 5,
CEC, No. 8, p. 7, CA IOUs, Pub. Mtg. Tr.,
No. 4, p. 64)
After careful consideration of
comments submitted by all interested
stakeholders on this issue, DOE is
electing not to finalize its proposal of
allowing multiple discharge rates for
large lead acid batteries. Therefore, all
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batteries will continue to be discharged
at the 5-hour (i.e., C/5 or 0.2C) discharge
rate as prescribed in the current test
procedure for battery chargers. While a
single discharge rate is not
representative of all applications of
batteries, the 5-hour discharge rate is
currently used by all manufacturers of
battery chargers as part of the Appliance
Efficiency Regulations for Battery
Charger Systems by the CEC. See Table
D in section III.F of Energy Efficiency
Battery Charger System Test Procedure
Version 2.2.3 Moreover, usage of a 5hour discharge rate for all batteries
effectively avoids any variability that
would be introduced by allowing
manufacturers of certain battery
chargers to use one of three specified
discharge rates.
Finally, a number of stakeholders
highlighted a typographical error in the
proposed requirements for conditioning
lead acid batteries found in section
5.3(c) of appendix Y to subpart B to 10
CFR part 430 where it is stated that lead
acid batteries should be discharged to
50% of the rated voltage instead of to
50% depth of discharge. 80 FR at 46869.
Delta-Q requested DOE fix this error by
stating that lead acid batteries should be
discharged to 50% of rated capacity.
(Delta-Q, No. 11, p. 2) Schneider
Electric, NEMA, and PTI/OPEI
requested DOE fix this error by stating
that lead acid batteries should be
discharged to voltage levels provided in
Table 5.2 of the existing battery charger
test procedure. (Schneider Electric, No.
12, p. 4, NEMA, No. 13, p. 3, PTI/OPEI,
No. 14, p. 4)
DOE is resolving this clerical error in
the final rule by stating that all lead acid
batteries be conditioned by discharging
to the voltage levels already stated in
Table 5.2 of the current test procedure
for battery chargers, which is consistent
with DOE’s original intention of
discharging lead acid batteries to 50%
depth of discharge during conditioning.
E. Sampling and Certification
Requirements
DOE proposed to update 10 CFR
429.39, section (a), ‘‘Determination of
represented value’’, and reserved
section (b), ‘‘Certification Reports,’’ to
detail how to apply the sampling plan
to calculate represented values for each
measure of energy consumption, time,
and power recorded as part of the
battery charger test procedure, and
subsequently report those ratings during
3 California Energy Commission. Energy
Efficiency Battery Charger System Test Procedure,
(November 2008). Available at: https://
www.energy.ca.gov/appliances/2008rulemaking/
2008-AAER-1B/2008-11-19_BATTERY_CHARGER_
SYSTEM_TEST_PROCEDURE.PDF.
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certification. 80 FR at 46862.
Specifically, DOE proposed that
certification reports for battery chargers
include represented values for the
measured maintenance mode power
(‘‘Pm’’), the measured standby power
(‘‘Psb’’), the measured off mode power
(‘‘Poff’’), the measured battery discharge
energy (‘‘EBatt’’), and the measured 24hour energy consumption (‘‘E24’’). These
represented values would then be used,
in conjunction with the proposed
equations set forth in the battery
chargers energy conservation standards
NOPR,4 to calculate the unit energy
consumption (‘‘UEC’’) for that battery
charger basic model. UEC is designed to
represent an annualized amount of nonuseful energy consumed by a battery
charger in all modes of operation over
the course of a year.
DOE received comments from the
Joint Commenters, WAHL Clipper, and
PTI/OPEI arguing that individual
representations of five measures of
energy and power (E24, Ebatt, Pm, Psb and
Poff) are unduly burdensome on battery
charger manufacturers and
recommended that DOE require only a
single representation of the UEC metric
in the certification report. (Joint
Commenters, No. 16, p. 4, WAHL
Clipper, No. 18, p. 1, PTI/OPEI, No. 5,
p. 3) Furthermore, the Joint Commenters
argued that it is easier for manufacturers
to make conservative representations in
the context of a single energy
consumption metric, as opposed to
conservatively rating five measures of
energy and power. (Joint Commenters,
No. 16, p. 3)
After considering the comments
submitted by the Joint Commenters,
WAHL Clipper, and PTI, DOE agrees
that it is easier for manufacturers to
make conservative representations in
the context of an energy consumption
metric, the UEC. Therefore, DOE is
adopting only the requirement that
manufacturers develop a UEC rating for
that battery charger basic model
according to the statistical requirements
in 10 CFR 429.39(a), which allows for
conservative ratings of UEC (in kWh/
year) that are greater than the higher of
the mean or the upper confidence limit
divided by 1.05 for the UECs calculated
for each unit in the compliance
certification sample.
In addition, in order to calculate the
UEC for a battery charger basic model
during compliance testing, DOE is
adding the UEC equations and the
associated battery charger usage profiles
4 Energy Conservation Standards for Battery
Chargers and External Power Supplies; Proposed
Rule, 77 FR 18478, 18522–24 (Mar. 27, 2012)
(March 2012 NOPR).
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proposed in the September 1, 2015
battery charger energy conservation
standards Supplemental Notice of
Proposed Rulemaking (SNOPR) 5 to
section 5.13 of the battery charger test
procedure codified at appendix Y to
subpart B of 10 CFR part 430. In order
to develop a UEC rating, a manufacturer
will first need to calculate the UEC for
each unit in the compliance certification
sample of a battery charger basic model.
For example, if a manufacturer sampled
four units of a battery charger basic
model, it would be required to calculate
the UEC for each of those four units in
the sample using the UEC equations in
section 5.13 of appendix Y to subpart B
of 10 CFR part 430, and then apply the
statistical requirements in 10 CFR
429.39(a) in order to develop a rating of
UEC for that battery charger basic
model.
Manufacturers will still be required to
submit represented values of E24, Ebatt,
Pm, Psb, Poff, and the duration of the
charge and maintenance mode test (tcd)
of a battery charger basic model as part
of the compliance certification report;
however, these represented values will
now simply be the arithmetic mean of
the measured values for each of these
metrics from the units tested in the
compliance certification sample.
Reporting mean values of E24, Ebatt, Pm,
Psb, Poff, and tcd on the certification
report will not increase testing burden
on manufacturers, as manufacturers will
already be using these values to
calculate each unit-specific UEC in
order to develop UEC ratings. In
addition to there being no additional
testing burden, the reporting burden
itself is limited to simply calculating
averages for the six metrics already
measured. Reporting represented values
of E24, Ebatt, Pm, Psb, Poff and tcd in
certification reports for battery chargers
provides DOE with more accurate data
on the six measured values of power,
energy and time for basic models of
battery chargers. Accordingly, DOE is
revising 10 CFR 429.39(a) to reflect
these statistical requirements for
representing UEC, E24, Ebatt, Pm, Psb, Poff,
and tcd for battery charger basic models.
Second, DOE has received stakeholder
comments on the sampling
requirements that are already part of the
current test procedure for battery
chargers. JOME provided comments
opposing the sampling requirements on
the basis that these requirements
increase the number of test units and,
consequently, increase the time and
5 Energy Conservation Standards for Battery
Chargers; Supplemental Notice of Proposed
Rulemaking, 80 FR 52849, 52932–33 (Sept. 1, 2015)
(September 2015 SNOPR).
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costs associated with testing. (JOME,
No. 2, p. 4) Schneider Electric also
provided comments opposing the
sampling requirements. Schneider
Electric argued that because there is no
documented case of market surveillance
failure under the CEC efficiency
standards for battery chargers and that
manufacturers are ultimately
responsible for compliance, DOE should
allow manufacturers to define their own
sampling plans. (Schneider Electric, No.
12, p. 5) Similarly, Delta-Q expressed
concern that although the sampling plan
sets the minimum number of samples to
be tested per basic model to two units,
the statistical approach of upper and
lower confidence limits would require
more than two units to be tested to
account for variability, which imposes a
cost and time burden on manufacturers.
Delta-Q also expressed concern that if
the same flooded lead acid battery is
used to test all samples of a basic model
of a lead acid battery charger, the high
cycle-to-cycle variation of the flooded
lead acid battery can have a negative
impact on test results. Delta-Q sought
clarification on whether the same
battery would be used to test all samples
of a basic model of a battery charger.
(Delta-Q, No. 11, p. 3)
DOE currently mandates sampling
requirements to improve the statistical
validity of representations made by
manufacturers and to ensure products
being distributed in commerce actually
meet the applicable standard. Under
DOE’s sampling methodology,
manufacturers may determine the
number of samples tested as long as the
sampling requirements adopted in this
final rule are satisfied. To the extent that
manufacturers commented that the
sample size is required to be greater
than two units, DOE believes it is
appropriate for a manufacturer to test a
sample of sufficient size to make a
statistically valid assessment of the
compliance of the basic model.
Therefore, DOE believes that the
sampling requirements for certification
of battery chargers stated in 10 CFR
429.39 are appropriate and are not
unduly burdensome. Regarding DeltaQ’s question (i.e., whether the same
battery is used for testing all samples of
a basic model), DOE notes that each
manufacturer must determine whether
to test all samples of the same battery
charger basic model with a single
battery or with a new battery each time.
Third, DOE received comments from
the Joint Commenters and WAHL
Clipper opposing the reporting of
contract manufacturer names for their
external power supplies (‘‘EPSs’’) and
test batteries in certification reports. The
Joint Commenters and WAHL Clipper
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recommended that DOE classify and
treat manufacturers of EPSs and test
batteries as confidential. (Joint
Commenters, No. 16, p. 4, WAHL
Clipper, No. 18, p. 1) Similarly, ITI
argued for the exclusion of the
manufacturer and model number of the
test battery from certification reports
(ITI, No. 17, pp. 5–6), and Schneider
Electric inquired as to whether DOE can
hold compliance certification reports of
upcoming models confidential until the
official launch of these models.
(Schneider Electric, Pub. Mtg. Tr., No. 4,
pp. 93–94).
In response to the comments
submitted by the Joint Commenters,
WAHL Clipper and ITI, DOE
acknowledges that publically disclosing
the manufacturers and models of test
batteries and external power supplies as
part of the battery charger compliance
certification reports might have a
negative impact on competition.
Therefore, DOE is revising the battery
charger compliance certification
requirements in 10 CFR 429.39(b) so
that the manufacturers and models of
test batteries and external power
supplies are not included in the public
disclosures in DOE’s compliance
certification database. Other than the
manufacturer and model of test
battery(s) and external power supply, all
other product-specific information on a
battery charger compliance certification
report will be public. Further, in
response to the comment submitted by
Schneider Electric, DOE clarifies that
the confidentiality provisions in 10 CFR
429.7 apply to this rulemaking.
Manufacturers who want DOE to hold
compliance certification reports of
upcoming basic models confidential
until the official launch of these basic
models should refer to 10 CFR 429.7 for
guidance regarding confidentiality. DOE
also emphasizes that the manufacturers
and models of test batteries and external
power supplies will not be provided on
the public CCMS database.
Fourth, during the public meeting
held to discuss the August 2015 NOPR,
DOE received numerous comments
inquiring about circumstances that will
require manufacturers of battery
chargers to recertify their basic models.
WAHL Clipper inquired on whether
recertification is necessary if a battery
manufacturer is changed but battery
characteristics remain the same. (WAHL
Clipper, Pub. Mtg. Tr., No. 4, p. 83)
DELL Inc. asked whether battery charger
manufacturers would need to recertify
their basic models if there is a change
in battery model or part number due to
minor improvements made by the
battery manufacturer. (DELL Inc., Pub.
Mtg. Tr., No. 4, pp. 85–86) STIHL Inc.
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questioned whether basic models of
battery chargers require recertification if
a higher capacity battery that works
with the battery charger is introduced
into the market. (STIHL Inc., Pub. Mtg.
Tr., No. 4, p. 120) DELL Inc. further
inquired whether an entire family of
products would need to be recertified if
one product in the family uses a new,
improved battery. (DELL Inc., Pub. Mtg.
Tr., No. 4, p. 120–123)
In response to the comments made by
WAHL Clipper, DELL Inc. and STIHL
Inc. regarding recertification, DOE notes
that its existing regulations address
when modifications require
recertification. A modification to a
model that increases the model’s energy
or water consumption or decreases its
efficiency resulting in re-rating must be
certified as a new basic model. 10 CFR
429.12(e)(1). If the design of the battery
charger basic model, including the
battery, has changed in such a way that
the information certified to DOE would
no longer be valid, then the
manufacturer would be required to test
and recertify its battery charger basic
model. Recertification would not be
necessary if changes to the design of the
battery charger result in the UEC
remaining below the rated value.
Changes resulting in a new individual
model in the basic model do not require
additional testing but must be reported
as part of the next annual certification
report. 10 CFR 429.12(d).
Fifth, DOE also received some general
comments regarding the proposed
sampling and certification requirements
for battery chargers. PTI inquired if
third-party laboratories are allowed to
file for certification on behalf of
manufacturers. (PTI, Pub. Mtg. Tr., No.
4, pp. 126–27) Schneider Electric asked
for clarification on how to certify in
situations where the integrated battery
does not have a nameplate. (Schneider
Electric, Pub. Mtg. Tr., No. 4, pp. 88–89)
NEMA recommended that DOE clearly
state whether manufacturers can use an
alternate efficiency determination
method (‘‘AEDM’’) to certify battery
chargers. (NEMA, No. 13, p. 4)
DOE regulations require
‘‘manufacturers’’ (defined to include
importers and U.S. manufacturers) of
covered products that are subject to
energy conservation standards to submit
certification reports to DOE. The
regulations also provide, however, that
a manufacturer may elect to use a third
party to submit the certification report
to DOE. Nonetheless, the manufacturer
is ultimately responsible for submission
of the certification report to DOE. 10
CFR 429.12
In response to Schneider Electric’s
comment regarding integrated batteries
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without a nameplate, DOE clarifies that
manufacturers would still be required to
disclose the battery specifications as
part of the certification report even if
the battery does not have a nameplate
with rated values. It is DOE’s
understanding that manufacturers of
battery chargers with integrated
batteries are aware of the exact battery
specifications as these specifications are
crucial to their product design and
intended use. DOE has added language
in appendix Y to subpart B of 10 CFR
part 430 to clarify that if these rated
values are not clearly present on a
nameplate or the manufacturer is not
aware of the specifications, then the
manufacturer must submit measured
values. In particular, the manufacturer
must measure and report, in place of the
rated values, the nominal fully charged
battery voltage of the test battery in volts
(V), the battery charge capacity of the
test battery in ampere-hours (Ah) as
measured per this test procedure and
the battery energy capacity of the test
battery in watt-hours (Wh) as measured
per this test procedure.
In response to NEMA’s comment
regarding AEDMs, DOE authorizes the
use of AEDMs for certain covered
products that are difficult or expensive
to test in an effort to reduce the testing
burden faced by manufacturers of
expensive or highly customized basic
models. DOE’s analysis has shown that
battery chargers are neither difficult nor
expensive to test. Therefore, DOE is not
including any provisions allowing
manufacturers to use an AEDM for
compliance certification in this test
procedure final rule.
F. Enforcement Testing Sampling Plan
DOE proposed to add appendix D to
subpart C of 10 CFR part 429 to describe
the methodology that DOE would use
when conducting enforcement testing
for battery chargers. 80 FR at 46868.
DOE received comments from the Joint
Commenters and PTI/OPEI inquiring if
DOE had unintentionally left out the
standard error of the measured energy
performance, as described in appendix
A to subpart C of 10 CFR part 429. The
Joint Commenters and PTI/OPEI both
argued for the inclusion of the standard
error of the measured energy
performance in the battery charger test
procedure final rule. (Joint Commenters,
No. 16, pp. 4–5, PTI/OPEI, No. 14, p. 3)
iRobot recommended that DOE adopt
the proposed enforcement rules and
further recommended that DOE only use
enforcement data to establish if a basic
model meets the applicable standard.
iRobot requested that, if DOE is
planning on using enforcement data to
check represented values in the
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compliance certification, DOE explain
the exact method of comparison to be
used in an additional NOPR and grant
stakeholders an opportunity to comment
on the exact method of comparison.
(iRobot, No. 7, p. 3) Similarly, ITI
argued that DOE should not use
enforcement data to check values that
do not have limits assigned in the
applicable energy conservation
standards. (ITI, No. 17, p. 5)
Additionally, NRDC, et al. expressed
concern that if DOE were to use
enforcement data to check
representations of E24, EBatt, Pm, Psb and
Poff, then manufacturers will be
encouraged to report non-typical values
of these measures, which will not be
representative of reality. (NRDC, et al.,
Pub. Mtg. Tr., No. 4, pp. 110–11)
As discussed in section III.E above,
battery charger manufacturers will be
required to certify the UEC metric,
which will be calculated according to
the primary or secondary equation in
section 5.13 of appendix Y to subpart B
of 10 CFR part 430, for each battery
charger basic model, and according to
the statistical requirements at 10 CFR
429.39(a). Additionally, manufacturers
of battery chargers will be required to
certify values for E24, EBatt, Pm, Psb, Poff
and tcd, each of which is simply the
arithmetic mean of the measured values
from the units tested. In light of the
discussion in section III.E, DOE’s
proposal in the August 2015 NOPR to
add appendix D to 10 CFR part 429
subpart C is no longer necessary. DOE
will instead continue to follow the
sampling plan for enforcement testing
already stated in appendix A to subpart
C of 10 CFR part 429 for battery
chargers. In response to comments from
the Joint Commenters and PTI,
appendix A to subpart C of 10 CFR part
429 includes the standard error for the
measured energy performance.
Additionally, PTI inquired whether a
value of UEC calculated during
enforcement testing, which is below the
applicable energy conservation standard
but above the represented value in a
compliance certification, is a case of
noncompliance. (PTI, Pub. Mtg. Tr., No.
4, pp. 81–82) iRobot and Schneider
Electric recommended that DOE provide
manufacturers access to units that fail
enforcement testing. (iRobot, No. 7, p. 3,
Schneider Electric, Pub. Mtg. Tr., No. 4,
p. 109)
If DOE conducts enforcement testing,
appendix A to subpart C of 10 CFR part
429 sets forth the method for
determining whether a basic model
complies with the applicable energy
conservation standard. If, during testing,
DOE finds that the measured UEC is
above the certified value, DOE typically
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investigates the reason for the
discrepancy. Depending on the
circumstances, DOE may seek civil
penalties, as knowing misrepresentation
by a manufacturer by certifying a value
for a covered product in a manner that
is not supported by test data is a
prohibited act. 10 CFR 429.102. Units
provided by the manufacturer for
enforcement testing are returned to the
manufacturer after the enforcement case
is closed.
Further, DOE received comments
from P. R. China requesting that DOE
clarify the sample size to be used during
enforcement testing and whether
different sample sizes will be used for
different manufacturers. (P. R. China,
No. 5, p. 3) For enforcement testing of
battery chargers, the initial sample size
is four units. DOE may test up to 21
units, in accordance with the provisions
of appendix A to subpart C of 10 CFR
part 429.
G. Corrections to Typographical Errors
In this test procedure final rule, DOE
is updating Table 3.1 of appendix Y to
subpart B of 10 CFR part 430 to correct
cross-reference errors and eliminate a
redundant column. The ‘‘Battery
Discharge Energy’’ item on the second
line in this table currently references
section 4.6, when it should instead
reference section 5.8, ‘‘Battery Discharge
Energy Test’’. The ‘‘Initial time and
power (W) of the input current to the
connected battery’’ item on the third
line in this table currently references
section 4.6, when it should instead
reference section 5.6, ‘‘Testing Charge
Mode and Battery Maintenance Mode.’’
The ‘‘Active and Maintenance Mode
Energy Consumption’’ item on the
fourth line in this table currently
references section 5.8, when it should
instead reference section 5.6, ‘‘Testing
Charge Mode and Battery Maintenance
Mode.’’ Therefore, DOE is updating the
second, third and fourth items in the
‘‘Reference’’ column of Table 3.1 to state
‘‘Section 5.8’’, ‘‘Section 5.6’’ and
‘‘Section 5.6,’’ respectively.
Additionally, DOE is removing the
current ‘‘Value’’ column from Table 3.1
because the information from this
column is being inserted in the column
labeled ‘‘Name of measured or
calculated value’’ to reduce complexity.
DOE is also replacing ‘‘0.2 °C’’ in
section 5.8(c)(2) of appendix Y to
subpart B of 10 CFR part 430 with ‘‘0.2
C’’ to correct a typographical error. The
section covers discharge current during
a battery discharge energy test and Crate (‘‘C’’) is the correct measurement
unit for discharge current.
Additionally, DOE is revising the
definition of C-rate in section 2.10 of
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appendix Y to subpart B of 10 CFR part
430 by adding ‘‘(C)’’ as a unit for C-rate.
DOE believes this will further reduce
the possibility of any ambiguity
associated with interpreting the test
procedure. The revised definition reads
‘‘C-rate (C) is the rate of charge or
discharge, calculated by dividing the
charge or discharge current by the rate
charge capacity of the battery.’’
Lastly, DOE is renaming ‘‘rated
battery voltage’’, ‘‘rated charge capacity’’
and ‘‘rated energy capacity’’, which are
defined at sections 2.19, 2.20 and 2.21
of appendix Y to subpart B of 10 CFR
part 430, as ‘‘nameplate battery
voltage’’, ‘‘nameplate battery charge
capacity’’, and ‘‘nameplate battery
energy capacity,’’ respectively,
throughout the battery charger test
procedure codified at appendix Y to
subpart B of 10 CFR part 430. The
revised names will reduce the
possibility of confusion between
nameplate values and rated values
submitted by manufacturers as part of
compliance certification reports.
H. Limiting Other Non-Battery-Charger
Functions
DOE received comments from iRobot
recommending specific language
changes in the current test procedure for
battery chargers. First, iRobot
recommended that DOE remove the
word ‘‘optional’’ from section 4.4(b) of
appendix Y to subpart B of 10 CFR part
430 to eliminate ambiguity. Second,
iRobot recommended replacing
‘‘manual’’ with ‘‘user-accessible’’ in
section 4.4(d) of appendix Y to subpart
B of 10 CFR part 430. (iRobot, No. 7, pp.
1–2) DOE notes that the word
‘‘optional’’ in section 4.4(b) of the
current test procedure highlights that
any additional functionality not
associated with battery charging should
be turned off prior to testing. As a result,
only the battery charging portion of the
battery charger is measured during
testing. Similarly, while conducting the
test procedure for battery chargers, a
technician may have the option of
turning off a manual switch that is not
user-accessible to limit any optional
functions that are not associated with
the battery charging process. Therefore,
replacing the word ‘‘manual’’ with
‘‘user-accessible,’’ as recommended by
iRobot, would further reduce the
avenues available to manufacturers to
limit non-battery charger related
functions, which would likely result in
DOE receiving a number of test
procedure waiver inquiries. After
careful consideration, DOE is not
changing the language recommended by
iRobot in section 4.4 of appendix Y to
subpart B of 10 CFR part 430.
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I. Discharging Lithium Ion Batteries
DOE received comments from NEMA
describing the difficulties with
discharging lithium ion batteries to the
end of the discharge voltages specified
in Table 5.2. NEMA explained that some
batteries have internal protections that
prevent batteries from being discharged
to such low levels. NEMA
recommended that DOE allow
manufacturers to end discharge tests at
voltages specified by the manufacturer,
which can be higher than those listed in
Table 5.2. (NEMA, No. 13, p. 4) DOE
understands the need for protective
circuitry in certain volatile battery
chemistries and has acknowledged the
presence of protective circuitry in
section 4.5(e) of the current battery
chargers test procedure, published at
appendix Y to subpart B of 10 CFR part
430. In response to the comment from
NEMA, DOE is updating Table 5.2 of
appendix Y to subpart B of 10 CFR part
430 to further state that if the presence
of protective circuitry in a lithium ion
battery prevents the battery from being
discharged to the end of the discharge
voltage specified, then the manufacturer
must discharge the battery to the lowest
possible discharge voltage permitted by
the protective circuity and report the
end of the discharge voltage on the
certification report.
IV. Procedural Issues and Regulatory
Review
A. Review Under Executive Order 12866
The Office of Management and Budget
(‘‘OMB’’) has determined that test
procedure rulemakings do not constitute
‘‘significant regulatory actions’’ under
section 3(f) of Executive Order 12866,
Regulatory Planning and Review, 58 FR
51735 (Oct. 4, 1993). Accordingly, this
action was not subject to review under
the Executive Order by the Office of
Information and Regulatory Affairs
(‘‘OIRA’’) in OMB.
B. Review Under the Regulatory
Flexibility Act
The Regulatory Flexibility Act (5
U.S.C. 601 et seq., as amended by the
Small Business Regulatory Fairness Act
of 1996) requires preparation of a final
regulatory flexibility analysis for any
rule that by law must be proposed for
public comment, unless the agency
certifies that the rule, if promulgated,
will not have a significant economic
impact on a substantial number of small
entities. As required by Executive Order
13272, ‘‘Proper Consideration of Small
Entities in Agency Rulemaking,’’ 67 FR
53461 (August 16, 2002), DOE
published procedures and policies on
February 19, 2003 to ensure that the
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potential impacts of its rules on small
entities are properly considered during
the DOE rulemaking process. 68 FR
7990. DOE has made its procedures and
policies available on the Office of the
General Counsel’s Web site: https://
energy.gov/gc/office-general-counsel.
This final rule prescribes amendments
to the battery charger test procedure.
These amendments update the battery
selection criteria for multi-voltage,
multi-capacity battery chargers,
harmonize the instrumentation
resolution and uncertainty requirements
with the second edition of the IEC
62301 standard for measuring standby
power, define and exclude back-up
battery chargers from the testing
requirements of this rulemaking, outline
provisions for conditioning lead acid
batteries, specify sampling and
certification requirements for
compliance with future energy
conservation standards, detail an
enforcement testing sampling plan for
battery chargers, and correct
typographical errors in the current test
procedure.
DOE reviewed this final rule under
the provisions of the Regulatory
Flexibility Act and DOE’s own
procedures and policies published on
February 19, 2003. DOE has concluded
that this final rule will not have a
significant impact on a substantial
number of small entities. The factual
basis for this certification is as follows.
The Small Business Administration
(‘‘SBA’’) considers a business entity to
be a small business, if, together with its
affiliates, it employs less than a
threshold number of workers specified
in 13 CFR part 121. These size standards
and codes are established by the North
American Industry Classification
System (‘‘NAICS’’). The threshold
number for NAICS classification code
335999, which applies to ‘‘All Other
Miscellaneous Electrical Equipment and
Component Manufacturing,’’ and
includes battery chargers, is 500
employees.
As discussed in the March 2012
NOPR for battery charger energy
conservation standards (77 FR 18478),
DOE identified one battery charger
original device manufacturer that was a
small business with domestic
manufacturing. Based on manufacturer
interviews and DOE’s research, DOE
believes that almost all battery charger
manufacturing takes place abroad.
DOE estimates that this one small
business may have to purchase testing
equipment and have employees perform
tests on covered battery chargers in
order to comply with test procedures
required from the adopted test
procedure. DOE estimates a small
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business would need to purchase a
computer with data acquisition
software, battery analyzer, battery
analyzer amplifier, power meter,
interface cable, and single phase AC
power source. DOE estimates this
equipment would cost approximately
$10,000 to $12,000.
DOE estimated the necessary labor
associated with performing the adopted
test procedure to a single covered
battery charger. DOE estimates that it
would likely take between 80 and 115
hours to perform the test procedure on
a single model. To get the labor rate of
an employee to perform these test DOE
used the median hourly wage of an
electrical technician, $28.76.6 DOE
adjusted the hourly wage by 23 percent 7
to account for the total fringe benefits,
resulting in an estimated total hourly
rate of $35.37. Therefore, DOE estimates
a total labor burden of between $2,830
and $4,068 to test for each covered
product.
DOE estimates that the one small
businesses will need to test 41 models
to comply with the adopted battery
charger test procedure. This means the
small business’ total labor burden
would be between $116,030 and
$166,788 to test all their covered battery
chargers to the adopted test procedure.
Therefore, DOE’s total testing burden,
labor burden and testing equipment, is
estimated at between $126,030 and
$178,788.
Therefore, DOE certifies that this rule
will not have a significant economic
impact on a substantial number of small
entities. DOE has submitted a
certification and supporting statement
of factual basis to the Chief Counsel for
Advocacy of the Small Business
Administration for review under 5
U.S.C. 605(b).
C. Review Under the Paperwork
Reduction Act of 1995
If DOE adopts the energy conservation
standards proposed in the September 1,
2016, battery chargers energy
conservation standards Supplemental
Notice of Proposed Rulemaking
(SNOPR), manufacturers of battery
chargers will be required to certify that
their products comply with those
standards. In certifying compliance,
6 Taken from the Bureau of Labor Statistics’
Occupational Employment and Wages, May 2014
(17–3023 Electrical and Electronics Engineering
Technicians). https://www.bls.gov/oes/current/
oes173023.htm.
7 This is based on the ratio of total fringe benefits
compared to the annual payroll taken from the 2014
Annual Survey of Manufacturers for NAICS code
335999. https://factfinder.census.gov/faces/
tableservices/jsf/pages/
productview.xhtml?pid=ASM_2014_
31GS101&prodType=table.
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manufacturers must test their products
according to the applicable DOE test
procedure, including any amendments
adopted for that test procedure. DOE has
established regulations for the
certification and recordkeeping
requirements for all covered consumer
products and commercial equipment,
and is finalizing specific requirements
for battery chargers in this rule. See 10
CFR part 429, subpart B. The collectionof-information requirement for the
certification and recordkeeping is
subject to review and approval by OMB
under the Paperwork Reduction Act
(PRA). This requirement has been
approved by OMB under OMB control
number 1910–1400. This information
collection was renewed in January 2015
to include certification requirements for
battery chargers. 80 FR 5099 (January
30, 2015). Public reporting burden for
the certification is estimated to average
30 hours per respondent per year,
including the time for reviewing
instructions, searching existing data
sources, gathering and maintaining the
data needed, and completing and
reviewing the collection of information.
Notwithstanding any other provision
of the law, no person is required to
respond to, nor shall any person be
subject to a penalty for failure to comply
with, a collection of information subject
to the requirements of the PRA, unless
that collection of information displays a
currently valid OMB Control Number.
D. Review Under the National
Environmental Policy Act of 1969
In this final rule, DOE amends its test
procedure for battery chargers, which
will likely be used to develop and
implement future energy conservation
standards for battery chargers. DOE has
determined that this rule falls into a
class of actions that are categorically
excluded from review under the
National Environmental Policy Act of
1969 (42 U.S.C. 4321 et seq.) and DOE’s
implementing regulations at 10 CFR part
1021. Specifically, this final rule
amends the existing test procedure
without affecting the amount, quality or
distribution of energy usage, and,
therefore, would not result in any
environment impacts. Thus, this
rulemaking is covered by Categorical
Exclusion A5 under 10 CFR part 1021,
subpart D, which applies to any
rulemaking that interprets or amends an
existing rule without changing the
environmental effect of that rule.
Accordingly, neither an environmental
assessment nor an environmental
impact statement is required.
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E. Review Under Executive Order 13132
Executive Order 13132, ‘‘Federalism,’’
64 FR 43255 (August 4, 1999), imposes
certain requirements on agencies
formulating and implementing policies
or regulations that preempt State law or
that have Federalism implications. The
Executive Order requires agencies to
examine the constitutional and statutory
authority supporting any action that
would limit the policymaking discretion
of the States and to carefully assess the
necessity for such actions. The
Executive Order also requires agencies
to have an accountable process to
ensure meaningful and timely input by
State and local officials in the
development of regulatory policies that
have Federalism implications. On
March 14, 2000, DOE published a
statement of policy describing the
intergovernmental consultation process
it will follow in the development of
such regulations. 65 FR 13735. DOE
examined this final rule and determined
that it will not have a substantial direct
effect on the States, on the relationship
between the national government and
the States, or on the distribution of
power and responsibilities among the
various levels of government. EPCA
governs and prescribes Federal
preemption of State regulations as to
energy conservation for the products
that are the subject of this final rule.
States can petition DOE for exemption
from such preemption to the extent, and
based on criteria, set forth in EPCA. (42
U.S.C. 6297(d)) No further action is
required by Executive Order 13132.
F. Review Under Executive Order 12988
Regarding the review of existing
regulations and the promulgation of
new regulations, section 3(a) of
Executive Order 12988, ‘‘Civil Justice
Reform,’’ 61 FR 4729 (Feb. 7, 1996),
imposes on Federal agencies the general
duty to adhere to the following
requirements: (1) Eliminate drafting
errors and ambiguity; (2) write
regulations to minimize litigation; (3)
provide a clear legal standard for
affected conduct rather than a general
standard; and (4) promote simplification
and burden reduction. Section 3(b) of
Executive Order 12988 specifically
requires that Executive agencies make
every reasonable effort to ensure that the
regulation: (1) Clearly specifies the
preemptive effect, if any; (2) clearly
specifies any effect on existing Federal
law or regulation; (3) provides a clear
legal standard for affected conduct
while promoting simplification and
burden reduction; (4) specifies the
retroactive effect, if any; (5) adequately
defines key terms; and (6) addresses
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other important issues affecting clarity
and general draftsmanship under any
guidelines issued by the Attorney
General. Section 3(c) of Executive Order
12988 requires Executive agencies to
review regulations in light of applicable
standards in sections 3(a) and 3(b) to
determine whether they are met or it is
unreasonable to meet one or more of
them. DOE has completed the required
review and determined that, to the
extent permitted by law, this final rule
meets the relevant standards of
Executive Order 12988.
G. Review Under the Unfunded
Mandates Reform Act of 1995
Title II of the Unfunded Mandates
Reform Act of 1995 (UMRA) requires
each Federal agency to assess the effects
of Federal regulatory actions on State,
local, and Tribal governments and the
private sector. Public Law 104–4, sec.
201 (codified at 2 U.S.C. 1531). For a
regulatory action resulting in a rule that
may cause the expenditure by State,
local, and Tribal governments, in the
aggregate, or by the private sector of
$100 million or more in any one year
(adjusted annually for inflation), section
202 of UMRA requires a Federal agency
to publish a written statement that
estimates the resulting costs, benefits,
and other effects on the national
economy. (2 U.S.C. 1532(a), (b)) The
UMRA also requires a Federal agency to
develop an effective process to permit
timely input by elected officers of State,
local, and Tribal governments on a
proposed ‘‘significant intergovernmental
mandate,’’ and requires an agency plan
for giving notice and opportunity for
timely input to potentially affected
small governments before establishing
any requirements that might
significantly or uniquely affect small
governments. On March 18, 1997, DOE
published a statement of policy on its
process for intergovernmental
consultation under UMRA. 62 FR
12820. (This policy is also available at
https://energy.gov/gc/office-generalcounsel). DOE examined this final rule
according to UMRA and its statement of
policy and determined that the rule
contains neither an intergovernmental
mandate, nor a mandate that may result
in the expenditure of $100 million or
more in any year, so these requirements
do not apply.
H. Review Under the Treasury and
General Government Appropriations
Act, 1999
Section 654 of the Treasury and
General Government Appropriations
Act, 1999 (Pub. L. 105–277) requires
Federal agencies to issue a Family
Policymaking Assessment for any rule
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31839
that may affect family well-being. This
final rule will not have any impact on
the autonomy or integrity of the family
as an institution. Accordingly, DOE has
concluded that it is not necessary to
prepare a Family Policymaking
Assessment.
I. Review Under Executive Order 12630
DOE has determined, under Executive
Order 12630, ‘‘Governmental Actions
and Interference with Constitutionally
Protected Property Rights,’’ 53 FR 8859
(March 18, 1988), that this regulation
will not result in any takings that might
require compensation under the Fifth
Amendment to the U.S. Constitution.
J. Review Under Treasury and General
Government Appropriations Act, 2001
Section 515 of the Treasury and
General Government Appropriations
Act, 2001 (44 U.S.C. 3516 note) provides
for agencies to review most
disseminations of information to the
public under guidelines established by
each agency pursuant to general
guidelines issued by OMB. OMB’s
guidelines were published at 67 FR
8452 (Feb. 22, 2002), and DOE’s
guidelines were published at 67 FR
62446 (Oct. 7, 2002). DOE has reviewed
this final rule under the OMB and DOE
guidelines and has concluded that it is
consistent with applicable policies in
those guidelines.
K. Review Under Executive Order 13211
Executive Order 13211, ‘‘Actions
Concerning Regulations That
Significantly Affect Energy Supply,
Distribution, or Use,’’ 66 FR 28355 (May
22, 2001), requires Federal agencies to
prepare and submit to OMB, a
Statement of Energy Effects for any
significant energy action. A ‘‘significant
energy action’’ is defined as any action
by an agency that promulgated or is
expected to lead to promulgation of a
final rule, and that: (1) Is a significant
regulatory action under Executive Order
12866, or any successor order; and (2)
is likely to have a significant adverse
effect on the supply, distribution, or use
of energy; or (3) is designated by the
Administrator of OIRA as a significant
energy action. For any proposed
significant energy action, the agency
must give a detailed statement of any
adverse effects on energy supply,
distribution, or use if the action is
implemented, and of reasonable
alternatives to the action and their
expected benefits on energy supply,
distribution, and use.
This regulatory action is not a
significant regulatory action under
Executive Order 12866. Moreover, it
would not have a significant adverse
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L. Review Under Section 32 of the
Federal Energy Administration Act of
1974
Under section 301 of the Department
of Energy Organization Act (Pub. L. 95–
91; 42 U.S.C. 7101), DOE must comply
with section 32 of the Federal Energy
Administration Act of 1974, as amended
by the Federal Energy Administration
Authorization Act of 1977. (15 U.S.C.
788; FEAA) Section 32 essentially
provides in relevant part that, where a
proposed rule authorizes or requires use
of commercial standards, the notice of
proposed rulemaking must inform the
public of the use and background of
such standards. In addition, section
32(c) requires DOE to consult with the
Attorney General and the Chairman of
the Federal Trade Commission (‘‘FTC’’)
concerning the impact of the
commercial or industry standards on
competition.
The final rule incorporates testing
methods contained in the following
commercial standards: IEC Standard
62301 ‘‘Household electrical
appliances—Measurement of standby
power.’’ DOE has evaluated these testing
standards and believes that the IEC
standard complies with the
requirements of section 32(b) of the
Federal Energy Administration Act (i.e.,
that they were developed in a manner
that fully provides for public
participation, comment, and review).
DOE has, however, consulted with the
Attorney General and the Chairwoman
of FTC concerning the effect on
competition of requiring manufacturers
to use the test method in this standard.
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M. Congressional Notification
As required by 5 U.S.C. 801, DOE will
report to Congress on the promulgation
of this rule before its effective date. The
report will state that it has been
determined that the rule is not a ‘‘major
rule’’ as defined by 5 U.S.C. 804(2).
N. Description of Material Incorporated
by Reference
DOE previously adopted
instrumentation resolution and
measurement uncertainty requirements
for testing battery chargers identical to
those in the IEC 62301 standard and
codified these requirements at 10 CFR
part 430, subpart B, Appendix Y on June
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1, 2011. 76 FR 31750. The IEC
published Edition 2.0 of IEC 62301 in
January 2011, which is available from
the American National Standards
Institute, 25 W. 43rd Street, 4th Floor,
New York, NY 10036 or at https://
webstore.ansi.org/. This revised version
of the testing standard refined the test
equipment specifications, measuring
techniques, and uncertainty
determination to improve the method
for measuring loads with high crest
factors and/or low power factors, such
as the low power modes typical of
battery chargers operating in standby
mode. These provisions were contained
in section 4 of IEC 62301, with
informative guidance provided in
Annex B and Annex D on measuring
low power modes and determining
measurement uncertainty. DOE has
already incorporated by reference
Edition 2.0 of IEC 62301 in 10 CFR part
430 for use with other test procedures,
and is now incorporating by reference
Edition 2.0 in appendix Y as well.
V. Approval of the Office of the
Secretary
The Secretary of Energy has approved
publication of this final rule.
List of Subjects
10 CFR Part 429
Confidential business information,
Energy conservation, Household
appliances, Imports, Reporting and
recordkeeping requirements.
10 CFR Part 430
Administrative practice and
procedure, Confidential business
information, Energy conservation,
Household appliances, Imports,
Incorporation by reference,
Intergovernmental relations, Small
businesses.
Issued in Washington, DC, on May 6, 2016.
Kathleen B. Hogan,
Deputy Assistant Secretary for Energy
Efficiency, Energy Efficiency and Renewable
Energy.
For the reasons stated in the
preamble, DOE is amending parts 429
and 430 of chapter II of title 10, Code
of Federal Regulations as set forth
below:
PART 429—CERTIFICATION,
COMPLIANCE, AND ENFORCEMENT
FOR CONSUMER PRODUCTS AND
COMMERCIAL AND INDUSTRIAL
EQUIPMENT
1. The authority citation for part 429
continues to read as follows:
■
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Authority: 42 U.S.C. 6291–6317.
■
2. Revise § 429.39 to read as follows:
§ 429.39
Battery chargers.
(a) Determination of represented
values. Manufacturers must determine
represented values, which include
certified ratings, for each basic model of
battery charger in accordance with the
following sampling provisions.
(1) Represented values include: the
unit energy consumption (UEC) in
kilowatt-hours per year (kWh/yr),
battery discharge energy (Ebatt) in watthours (Wh), 24-hour energy
consumption (E24) in watt-hours (Wh),
maintenance mode power (Pm) in watts
(W), standby mode power (Psb) in watts
(W), off mode power (Poff) in watts (W),
and duration of the charge and
maintenance mode test (tcd) in hours
(hrs).
(2) Units to be tested. (i) The general
requirements of § 429.11 are applicable
to battery chargers; and
(ii) For each basic model, a sample of
sufficient size shall be randomly
selected and tested to ensure that the
represented value of UEC is greater than
or equal to the higher of:
(A) The mean of the sample, where:
¯
and, x is the sample mean; n is the number
of samples; and xi is the UEC of the ith
sample or,
(B) The upper 97.5-percent confidence
limit (UCL) of the true mean divided by 1.05,
where:
¯
and x is the sample mean; s is the sample
standard deviation; n is the number of
samples; and t0.975 is the t-statistic for a 97.5percent one-tailed confidence interval with
n-1 degrees of freedom (from appendix A of
this subpart).
(3) Using the sample from paragraph
(a)(2) of this section, calculate the
represented values of each metric (i.e.,
maintenance mode power (Pm), standby
power (Psb), off mode power (Poff),
battery discharge energy (EBatt), 24-hour
energy consumption (E24), and duration
of the charge and maintenance mode
test (tcd)), where:
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effect on the supply, distribution, or use
of energy, nor has it been designated as
a significant energy action by the
Administrator of OIRA. Therefore, it is
not a significant energy action, and,
accordingly, DOE has not prepared a
Statement of Energy Effects.
ER20MY16.160
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§ 429.110
Enforcement testing.
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*
*
*
*
*
(e) Basic model compliance. DOE will
evaluate whether a basic model
complies with the applicable energy
conservation standard(s) based on
testing conducted in accordance with
the applicable test procedures specified
in parts 430 and 431 of this chapter, and
with the following statistical sampling
procedures:
(1) For products with applicable
energy conservation standard(s) in
§ 430.32 of this chapter, and commercial
prerinse spray valves, illuminated exit
signs, traffic signal modules and
pedestrian modules, commercial clothes
washers, and metal halide lamp ballasts,
DOE will use a sample size of not more
than 21 units and follow the sampling
plans in appendix A of this subpart
(Sampling for Enforcement Testing of
Covered Consumer Products and Certain
High-Volume Commercial Equipment).
(2) For automatic commercial ice
makers; commercial refrigerators,
freezers, and refrigerator-freezers;
refrigerated bottled or canned vending
machines; commercial air conditioners
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and heat pumps; commercial packaged
boilers; commercial warm air furnaces;
and commercial water heating
equipment, DOE will use an initial
sample size of not more than four units
and follow the sampling plans in
appendix B of this subpart (Sampling
Plan for Enforcement Testing of Covered
Equipment and Certain Low-Volume
Covered Products).
(3) If fewer than four units of a basic
model are available for testing (under
paragraphs (e)(1) or (2) of this section)
when the manufacturer receives the
notice, then:
(i) DOE will test the available unit(s);
or
(ii) If one or more other units of the
basic model are expected to become
available within 30 calendar days, DOE
may instead, at its discretion, test either:
(A) The available unit(s) and one or
more of the other units that
subsequently become available (up to a
maximum of four); or
(B) Up to four of the other units that
subsequently become available.
(4) For distribution transformers, DOE
will use an initial sample size of not
more than five units and follow the
sampling plans in appendix C of this
subpart (Sampling Plan for Enforcement
Testing of Distribution Transformers). If
fewer than five units of a basic model
are available for testing when the
manufacturer receives the test notice,
then:
(i) DOE will test the available unit(s);
or
(ii) If one or more other units of the
basic model are expected to become
available within 30 calendar days, DOE
may instead, at its discretion, test either:
(A) The available unit(s) and one or
more of the other units that
subsequently become available (up to a
maximum of five); or
(B) Up to five of the other units that
subsequently become available.
(5) For pumps, DOE will use an initial
sample size of not more than four units
and will determine compliance based
on the arithmetic mean of the sample.
(6) Notwithstanding paragraphs (e)(1)
through (5) of this section, if testing of
the available or subsequently available
units of a basic model would be
impractical, as for example when a basic
model has unusual testing requirements
or has limited production, DOE may in
its discretion decide to base the
determination of compliance on the
testing of fewer than the otherwise
required number of units.
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(7) When DOE makes a determination
in accordance with paragraph (e)(6) to
test less than the number of units
specified in paragraphs (e)(1) through
(5) of this section, DOE will base the
compliance determination on the results
of such testing in accordance with
appendix B of this subpart (Sampling
Plan for Enforcement Testing of Covered
Equipment and Certain Low-Volume
Covered Products) using a sample size
(n1) equal to the number of units tested.
(8) For the purposes of this section,
available units are those that are
available for distribution in commerce
within the United States.
PART 430—ENERGY CONSERVATION
PROGRAM FOR CONSUMER
PRODUCTS
4. The authority citation for part 430
continues to read as follows:
■
Authority: 42 U.S.C. 6291–6309; 28 U.S.C.
2461 note.
5. In § 430.2 add in alphabetical order
the definition of ‘‘Back-up battery
charger’’ to read as follows:
■
§ 430.2
Definitions.
*
*
*
*
*
Back-up battery charger means a
battery charger excluding UPSs:
(1) That is embedded in a separate
end-use product that is designed to
continuously operate using mains
power (including end-use products that
use external power supplies); and
(2) Whose sole purpose is to recharge
a battery used to maintain continuity of
power in order to provide normal or
partial operation of a product in case of
input power failure.
*
*
*
*
*
§ 430.3
[Amended]
6. In § 430.3, paragraph (p)(5) is
amended by removing ‘‘and Z of subpart
B’’ and adding in its place ‘‘, Y, and Z
of subpart B’’.
■ 7. In § 430.23, revise paragraph (aa) to
read as follows:
■
§ 430.23 Test procedures for the
measurement of energy and water
consumption.
*
*
*
*
*
(aa) Battery Chargers. (1) Measure the
maintenance mode power, standby
power, off mode power, battery
discharge energy, 24-hour energy
consumption and measured duration of
the charge and maintenance mode test
for a battery charger in accordance with
appendix Y to this subpart.
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ER20MY16.162
and, is x is the metric, the sample mean;
n is the number of samples; and xi is the
measured value of the ith sample for the
metric x.
(b) Certification reports. (1) The
requirements of § 429.12 are applicable
to battery chargers.
(2) Pursuant to § 429.12(b)(13), a
certification report must include the
following product-specific information:
The nameplate battery voltage of the test
battery in volts (V), the nameplate
battery charge capacity of the test
battery in ampere-hours (Ah), and the
nameplate battery energy capacity of the
test battery in watt-hours (Wh). A
certification report must also include
the represented values, as determined in
paragraph (a) of this section for the
maintenance mode power (Pm), standby
mode power (Psb), off mode power (Poff),
battery discharge energy (Ebatt), 24-hour
energy consumption (E24), duration of
the charge and maintenance mode test
(tcd), and unit energy consumption
(UEC).
(3) Pursuant to § 429.12(b)(13), a
certification report must include the
following product-specific information:
The manufacturer and model of the test
battery, and the manufacturer and
model, when applicable, of the external
power supply.
■ 3. Revise paragraph (e) of § 429.110 to
read as follows:
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(2) Calculate the unit energy
consumption of a battery charger in
accordance with appendix Y to this
subpart.
*
*
*
*
*
■ 8. Appendix Y to Subpart B of Part
430 is amended by:
■ a. Revising the introductory text to
appendix Y;
■ b. Revising section 1, Scope;
■ c. Revising sections 2.10, 2.17, 2.19,
2.20 and 2.21;
■ d. Revising Table 3.1 and section 3.2;
■ e. Revising the undesignated center
heading directly above section 4.1.
General Setup;
■ f. Revising sections 4.3.b. and 4.3c.
and Table 4.1;
■ g. Revising sections 5.1, 5.3.a., 5.3.d.,
5.8.c.(2), and Table 5.2; and
■ h. Adding a new section 5.13, Unit
Energy Consumption Calculation.
The revisions and additions read as
follows:
Appendix Y to Subpart B of Part 430—
Uniform Test Method for Measuring the
Energy Consumption of Battery
Chargers
Prior to November 16, 2016,
manufacturers must make any
representations regarding the energy
consumption of battery chargers based
upon results generated under this
appendix or the previous version of this
appendix as it appeared in the Code of
Federal Regulations on January 1, 2016.
On or after November 16, 2016,
manufacturers must make any
representations regarding the energy
consumption of battery chargers based
upon results generated under this
appendix.
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1. Scope
This appendix provides the test
requirements used to measure the
energy consumption for battery chargers
operating at either DC or United States
AC line voltage (115V at 60Hz). This
appendix does not provide a method for
testing back-up battery chargers or
uninterruptable power supplies.
2. * * *
2.10. C-Rate (C) is the rate of charge
or discharge, calculated by dividing the
charge or discharge current by the
nameplate battery charge capacity of the
battery.
*
*
*
*
*
2.17. Multi-voltage charger is a battery
charger that, by design, can charge a
variety of batteries (or batches of
batteries, if also a batch charger) that are
of different nameplate battery voltages.
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A multi-voltage charger can also be a
multi-port charger if it can charge two
or more batteries simultaneously with
independent voltages and/or current
regulation.
*
*
*
*
*
2.19. Nameplate battery voltage is
specified by the battery manufacturer
and typically printed on the label of the
battery itself. If there are multiple
batteries that are connected in series,
the nameplate battery voltage of the
batteries is the total voltage of the series
configuration—that is, the nameplate
voltage of each battery multiplied by the
number of batteries connected in series.
Connecting multiple batteries in parallel
does not affect the nameplate battery
voltage.
2.20. Nameplate battery charge
capacity is the capacity, claimed by the
battery manufacturer on a label or in
instructions, that the battery can store,
usually given in ampere-hours (Ah) or
milliampere-hours (mAh) and typically
printed on the label of the battery itself.
If there are multiple batteries that are
connected in parallel, the nameplate
battery charge capacity of the batteries
is the total charge capacity of the
parallel configuration, that is, the
nameplate charge capacity of each
battery multiplied by the number of
batteries connected in parallel.
Connecting multiple batteries in series
does not affect the nameplate charge
capacity.
2.21. Nameplate battery energy
capacity means the product (in wattshours (Wh)) of the nameplate battery
voltage and the nameplate battery
charge capacity.
*
*
*
*
*
3. * * *
*
*
*
*
*
TABLE 3.1—LIST OF MEASURED OR
CALCULATED VALUES
Name of measured or calculated value
1. Duration of the charge and
maintenance mode test, tcd
(hrs).
2. Battery Discharge Energy,
EBatt (Wh).
3. Initial time and power (W)
of the input current of connected battery (A).
4. Active and Maintenance
Mode Energy Consumption
(W, hrs).
5. Maintenance Mode Power,
Pm (W).
6. 24 Hour Energy Consumption, E24 (Wh).
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Reference
Section 5.2.
Section 5.8.
Section 5.6.
Section 5.6.
Section 5.9.
Section 5.10.
Sfmt 4700
TABLE 3.1—LIST OF MEASURED OR
CALCULATED VALUES—Continued
Name of measured or calculated value
7. Standby Mode Power, Psb
(W).
8. Off Mode Power, Poff (W)
9. Unit Energy Consumption,
UEC (kWh/yr).
Reference
Section 5.11.
Section 5.12.
Section 5.13.
3.2. Verifying Accuracy and Precision
of Measuring Equipment
Any power measurement equipment
utilized for testing must conform to the
uncertainty and resolution requirements
outlined in section 4, ‘‘General
conditions for measurements’’, as well
as annexes B, ‘‘Notes on the
measurement of low power modes’’, and
D, ‘‘Determination of uncertainty of
measurement’’, of IEC 62301
(incorporated by reference, see § 430.3).
*
*
*
*
*
4. Unit Under Test Setup Requirements
*
*
*
*
*
4.3. * * *
b. From the detachable batteries
specified above, use Table 4.1 to select
the batteries to be used for testing,
depending on the type of battery charger
being tested. The battery charger types
represented by the rows in the table are
mutually exclusive. Find the single
applicable row for the UUT, and test
according to those requirements. Select
only the single battery configuration
specified for the battery charger type in
Table 4.1.
If the battery selection criteria
specified in Table 4.1 results in two or
more batteries or configurations of
batteries of different chemistries, but
with equal voltage and capacity ratings,
determine the maintenance mode
power, as specified in section 5.9, for
each of the batteries or configurations of
batteries, and select for testing the
battery or configuration of batteries with
the highest maintenance mode power.
c. A charger is considered as:
(1) Single-capacity if all associated
batteries have the same nameplate
battery charge capacity (see definition)
and, if it is a batch charger, all
configurations of the batteries have the
same nameplate battery charge capacity.
(2) Multi-capacity if there are
associated batteries or configurations of
batteries that have different nameplate
battery charge capacities.
*
*
*
*
*
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Federal Register / Vol. 81, No. 98 / Friday, May 20, 2016 / Rules and Regulations
TABLE 4.1—BATTERY SELECTION FOR TESTING
Type of charger
Multi-voltage
Multi-port
Multicapacity
No ..........................
No ..........................
No ..........................
No ..........................
No ..........................
Yes ........................
No ..........................
Yes ........................
Yes or No ..............
Yes .........................
No ..........................
No ..........................
Yes .........................
Yes to either or both
*
*
*
*
*
5. * * *
5.1. Recording General Data on the
UUT
The technician must record:
(1) The manufacturer and model of
the battery charger;
(2) The presence and status of any
additional functions unrelated to battery
charging;
(3) The manufacturer, model, and
number of batteries in the test battery;
(4) The nameplate battery voltage of
the test battery;
(5) The nameplate battery charge
capacity of the test battery; and
Battery or configuration of batteries to select (from all configurations of all associated batteries)
Any associated battery.
Highest charge capacity battery.
Use all ports. Use the maximum number of identical batteries with the highest
nameplate battery charge capacity that the charger can accommodate.
Highest voltage battery.
Use all ports. Use the battery or configuration of batteries with the highest individual voltage. If multiple batteries meet this criteria, then use the battery
or configuration of batteries with the highest total nameplate battery charge
capacity at the highest individual voltage.
(6) The nameplate battery energy
capacity of the test battery.
(7) The settings of the controls, if the
battery charger has user controls to
select from two or more charge rates.
*
*
*
*
*
5.3. * * *
a. No conditioning is to be done on
lithium-ion batteries. Proceed directly to
battery preparation, section 5.4, when
testing chargers for these batteries.
*
*
*
*
*
d. Batteries of chemistries, other than
lithium-ion, that are known to have
been through at least two previous full
charge/discharge cycles must only be
charged once per step c.(5) of this
section.
*
*
*
*
*
5.8. * * *
c. * * *
(2) Set the battery analyzer for a
constant discharge rate and the end-ofdischarge voltage in Table 5.2 of this
appendix for the relevant battery
chemistry.
*
*
*
*
*
5.10. * * *
*
*
*
*
*
TABLE 5.2—REQUIRED BATTERY DISCHARGE RATES AND END-OF-DISCHARGE BATTERY VOLTAGES
Discharge
rate
C
Battery
chemistry
Valve-Regulated Lead Acid (VRLA) ................................................................................................................................
Flooded Lead Acid ...........................................................................................................................................................
Nickel Cadmium (NiCd) ...................................................................................................................................................
Nickel Metal Hydride (NiMH) ...........................................................................................................................................
Lithium Ion (Li-Ion) ...........................................................................................................................................................
Lithium Polymer ...............................................................................................................................................................
Rechargeable Alkaline .....................................................................................................................................................
Nanophosphate Lithium Ion .............................................................................................................................................
Silver Zinc ........................................................................................................................................................................
0.2
0.2
0.2
0.2
0.2
0.2
0.2
0.2
0.2
End-ofdischarge
voltage *
volts per
cell
1.75
1.70
1.0
1.0
2.5
2.5
0.9
2.0
1.2
* If the presence of protective circuitry prevents the battery cells from being discharged to the end-of-discharge voltage specified, then discharge battery cells to the lowest possible voltage permitted by the protective circuitry.
*
*
*
*
5.13. Unit Energy Consumption
Calculation
Calculate unit energy consumption
(UEC) for a battery charger using one of
mstockstill on DSK5VPTVN1PROD with RULES
*
VerDate Sep<11>2014
22:59 May 19, 2016
Jkt 238001
the two equations (equation (i) or
equation (ii)) listed below. If a battery
charger is tested and its charge duration
as determined in section 5.2 of this
appendix minus 5 hours is greater than
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Fmt 4700
Sfmt 4700
the threshold charge time listed in table
5.3 below (i.e. (tcd¥5) * n > ta&m), use
equation (ii) to calculate UEC; otherwise
calculate the battery charger’s UEC
using equation (i).
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Where:
E24 = 24-hour energy as determined in
section 5.10 of this appendix,
Ebatt = Measured battery energy as determined
in section 5.8 of this appendix,
Pm = Maintenance mode power as
determined in section 5.9 of this
appendix,
Psb = Standby mode power as determined in
section 5.11 of this appendix,
Poff = Off mode power as determined in
section 5.12 of this appendix,
tcd = Charge test duration as determined in
section 5.2 of this appendix, and
ta&m, n, tsb, and toff, are constants used
depending upon a device’s product class
and found in the following table:
TABLE 5.3—BATTERY CHARGER USAGE PROFILES
Product class
No.
Hours per day ***
Active +
maintenance
(ta&m)
Charges
(n)
Threshold
charge
time *
Number per
day
Hours
Rated battery
energy
(Ebatt) **
Description
Special
characteristic
or battery voltage
20.66
0.10
0.00
0.15
137.73
7.82
5.29
0.00
0.54
14.48
Standby
(tsb)
Off
(toff)
1 ...
Low-Energy ...........
≤5 Wh ....................
2 ...
Low-Energy, LowVoltage.
Low-Energy, Medium-Voltage.
Low-Energy, HighVoltage.
Medium-Energy,
Low-Voltage.
Medium-Energy,
High-Voltage.
High-Energy ..........
<100 Wh ................
Inductive Connection ****.
<4 V .......................
................................
4–10 V ...................
6.42
0.30
0.00
0.10
64.20
................................
>10 V .....................
16.84
0.91
0.00
0.50
33.68
100–3000 Wh ........
<20 V .....................
6.52
1.16
0.00
0.11
59.27
................................
≥20 V .....................
17.15
6.85
0.00
0.34
50.44
>3000 Wh ..............
................................
8.14
7.30
0.00
0.32
25.44
3 ...
4 ...
5 ...
6 ...
7 ...
* If the duration of the charge test (minus 5 hours) as determined in section 5.2 of appendix Y to subpart B of this part exceeds the threshold
charge time, use equation (ii) to calculate UEC otherwise use equation (i).
** Ebatt = Rated battery energy as determined in 10 CFR part 429.39(a).
*** If the total time does not sum to 24 hours per day, the remaining time is allocated to unplugged time, which means there is 0 power consumption and no changes to the UEC calculation needed.
**** Inductive connection and designed for use in a wet environment (e.g. electric toothbrushes).
BILLING CODE 6450–01–P
DEPARTMENT OF TRANSPORTATION
Federal Aviation Administration
14 CFR Part 39
[Docket No. FAA–2014–0006; Directorate
Identifier 2013–NM–147–AD; Amendment
39–18519; AD 2016–10–08]
RIN 2120–AA64
mstockstill on DSK5VPTVN1PROD with RULES
Airworthiness Directives; Airbus
Airplanes
Federal Aviation
Administration (FAA), Department of
Transportation (DOT).
ACTION: Final rule.
AGENCY:
We are adopting a new
airworthiness directive (AD) for all
SUMMARY:
VerDate Sep<11>2014
22:59 May 19, 2016
Jkt 238001
Airbus Model A330–200 Freighter,
A330–200, A330–300, A340–200, A340–
300, A340–500, and A340–600 series
airplanes. This AD was prompted by the
results of endurance qualification tests
on the trimmable horizontal stabilizer
actuator (THSA), which revealed a
partial loss of the no-back brake (NBB)
efficiency in specific load conditions.
This AD requires inspecting certain
THSAs to determine the number of total
flight cycles the THSA has accumulated,
and replacing the THSA if necessary.
We are issuing this AD to detect and
correct premature wear of the carbon
friction disks on the NBB of the THSA.
Such a condition could lead to reduced
braking efficiency in certain load
conditions and, in conjunction with the
inability of the power gear train to keep
the ball screw in its last commanded
position, could result in uncommanded
movements of the trimmable horizontal
PO 00000
Frm 00018
Fmt 4700
Sfmt 4700
stabilizer (THS) and loss of control of
the airplane.
This AD is effective June 24,
2016.
The Director of the Federal Register
approved the incorporation by reference
of certain publications listed in this AD
as of June 24, 2016.
DATES:
For service information
identified in this final rule, contact
Airbus SAS, Airworthiness Office—
EAL, 1 Rond Point Maurice Bellonte,
31707 Blagnac Cedex, France; telephone
+33 5 61 93 36 96; fax +33 5 61 93 45
80; email airworthiness.A330-A340@
airbus.com; Internet https://
www.airbus.com. You may view this
referenced service information at the
FAA, Transport Airplane Directorate,
1601 Lind Avenue SW., Renton, WA.
For information on the availability of
this material at the FAA, call 425–227–
1221. It is also available on the Internet
ADDRESSES:
E:\FR\FM\20MYR1.SGM
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ER20MY16.163
[FR Doc. 2016–11486 Filed 5–19–16; 8:45 a.m.]
Agencies
[Federal Register Volume 81, Number 98 (Friday, May 20, 2016)]
[Rules and Regulations]
[Pages 31827-31844]
From the Federal Register Online via the Government Publishing Office [www.gpo.gov]
[FR Doc No: 2016-11486]
========================================================================
Rules and Regulations
Federal Register
________________________________________________________________________
This section of the FEDERAL REGISTER contains regulatory documents
having general applicability and legal effect, most of which are keyed
to and codified in the Code of Federal Regulations, which is published
under 50 titles pursuant to 44 U.S.C. 1510.
The Code of Federal Regulations is sold by the Superintendent of Documents.
Prices of new books are listed in the first FEDERAL REGISTER issue of each
week.
========================================================================
Federal Register / Vol. 81, No. 98 / Friday, May 20, 2016 / Rules and
Regulations
[[Page 31827]]
DEPARTMENT OF ENERGY
10 CFR Parts 429 and 430
[Docket No. EERE-2014-BT-TP-0044]
RIN 1904-AD45
Energy Conservation Program: Test Procedure for Battery Chargers
AGENCY: Office of Energy Efficiency and Renewable Energy, Department of
Energy.
ACTION: Final rule.
-----------------------------------------------------------------------
SUMMARY: On August 6, 2015, the U.S. Department of Energy (``DOE'')
issued a notice of proposed rulemaking (``NOPR'') to amend the test
procedure for battery chargers. This final rule is based on that NOPR.
The final rule amends the current test procedure, incorporating changes
that will take effect 30 days after the final rule publication date.
These changes will be mandatory for product testing to demonstrate
compliance with any future energy conservation standards that DOE may
adopt and for any representations made regarding the energy consumption
or energy efficiency of battery chargers starting 180 days after
publication of this rule. In summary, these changes update the battery
selection criteria for multi-voltage, multi-capacity battery chargers,
harmonize the instrumentation resolution and uncertainty requirements
with the second edition of the International Electrotechnical
Commission (``IEC'') 62301 standard for measuring standby power, define
and exclude back-up battery chargers from the testing requirements of
this rulemaking, outline provisions for conditioning lead acid
batteries, specify sampling and certification requirements for
compliance with future energy conservation standards, and correct
typographical errors in the current test procedure.
DATES: The effective date of this rule is June 20, 2016. The final rule
changes will be mandatory for representations made starting November
16, 2016. The incorporation by reference of certain material listed in
this rule is approved by the Director of the Federal Register as of
June 20, 2016.
ADDRESSES: The docket, which includes Federal Register notices, public
meeting attendee lists and transcripts, comments, and other supporting
documents/materials, is available for review at www.regulations.gov.
All documents in the docket are listed in the www.regulations.gov
index. However, some documents listed in the index, such as those
containing information that is exempt from public disclosure, may not
be publicly available.
A link to the docket Web page can be found at: https://www.regulations.gov/#!docketDetail;D=EERE-2014-BT-TP-0044. The
www.regulations.gov Web page contains simple instructions on how to
access all documents, including public comments, in the docket.
For further information on how to review the docket, contact Ms.
Brenda Edwards at (202) 586-2945 or by email:
Brenda.Edwards@ee.doe.gov.
FOR FURTHER INFORMATION CONTACT:
Mr. Jeremy Dommu, U.S. Department of Energy, Office of Energy
Efficiency and Renewable Energy, Building Technologies Office, EE-2J,
1000 Independence Avenue SW., Washington, DC 20585-0121. Telephone:
(202) 586-9870. Email:
battery_chargers_and_external_power_supplies@ee.doe.gov.
Mr. Pete Cochran, U.S. Department of Energy, Office of the General
Counsel, GC-33, 1000 Independence Avenue SW., Washington, DC 20585-
0121. Telephone: (202) 586-9496. Email: peter.cochran@hq.doe.gov.
SUPPLEMENTARY INFORMATION: This final rule incorporates the resolution
parameters for power measurements and uncertainty methodologies found
in section 4 of IEC 62301, Edition 2.0, 2011-01, ``Household electrical
appliances--Measurement of standby power'', (``IEC 62301'') by
reference into part 430.
Copies of the IEC 62301 standard can be obtained from the IEC's
webstore at https://webstore.iec.ch/home.
Table of Contents
I. Authority and Background
II. Summary of the Final Rule
III. Discussion
A. Measurement Accuracy and Precision
B. Battery Selection and Testing of Multi-Voltage, Multi-
Capacity Battery Chargers
C. Back-Up Battery Chargers
D. Conditioning and Discharge Rate for Lead Acid Battery
Chargers
E. Sampling and Certification Requirements
F. Enforcement Testing Sampling Plan
G. Corrections to Typographical Errors
H. Limiting Other Non-Battery-Charger Functions
I. Discharging Lithium Ion Batteries
IV. Procedural Issues and Regulatory Review
A. Review Under Executive Order 12866
B. Review Under the Regulatory Flexibility Act
C. Review Under the Paperwork Reduction Act of 1995
D. Review Under the National Environmental Policy Act of 1969
E. Review Under Executive Order 13132
F. Review Under Executive Order 12988
G. Review Under the Unfunded Mandates Reform Act of 1995
H. Review Under the Treasury and General Government
Appropriations Act, 1999
I. Review Under Executive Order 12630
J. Review Under Treasury and General Government Appropriations
Act, 2001
K. Review Under Executive Order 13211
L. Review Under Section 32 of the Federal Energy Administration
Act of 1974
M. Description of Material Incorporated by Reference
N. Congressional Notification
V. Approval of the Office of the Secretary
I. Authority and Background
Title III of the Energy Policy and Conservation Act of 1975 (42
U.S.C. 6291, et seq.; ``EPCA'' or, ``the Act'') sets forth a variety of
provisions designed to improve energy efficiency.\1\ Part B of title
III, which for editorial reasons was redesignated as Part A upon
incorporation into the U.S. Code (42 U.S.C. 6291-6309, as codified),
established the ``Energy Conservation Program for Consumer Products
Other Than Automobiles.'' Battery chargers are among the consumer
products affected by these provisions.
---------------------------------------------------------------------------
\1\ All references to EPCA refer to the statute as amended
through the Energy Efficiency Improvement Act of 2015, Public Law
114-11 (April 30, 2015).
---------------------------------------------------------------------------
Under EPCA, the energy conservation program consists essentially of
four parts: (1) Testing, (2) labeling, (3) Federal energy conservation
standards, and (4) certification and enforcement
[[Page 31828]]
procedures. The testing requirements consist of test procedures that
manufacturers of covered products must use as the basis for (1)
ensuring their products comply with the applicable energy conservation
standards adopted under EPCA (42 U.S.C. 6295(s)), and (2) making
representations about the efficiency of those products (42 U.S.C.
6293(c)). Similarly, DOE must use these test procedures to determine
whether the products comply with any relevant standards promulgated
under EPCA. (42 U.S.C. 6295(s))
EPCA sets forth the criteria and procedures DOE must follow when
prescribing or amending test procedures for covered products. EPCA
provides that any new or amended test procedure must be reasonably
designed to produce test results which measure energy efficiency,
energy use, or estimated annual operating cost of a covered product
during a representative average use cycle or period of use and must not
be unduly burdensome to conduct. (42 U.S.C. 6293(b)(3))
In addition, if DOE determines that a test procedure amendment is
warranted, it must publish a proposed test procedure and offer the
public an opportunity to present oral and written comments. (42 U.S.C.
6293(b)(2)) Finally, in any rulemaking to amend a test procedure, DOE
must determine to what extent, if any, the proposed test procedure
would alter the measured energy efficiency of the covered product as
determined under the existing test procedure. (42 U.S.C. 6293(e)(1))
The Energy Policy Act of 2005 (``EPACT 2005''), Public Law 109-58
(Aug. 8, 2005), amended EPCA by adding provisions related to battery
chargers. Among these provisions were definitions outlining what
constitutes a battery charger and a requirement that DOE prescribe
definitions and test procedures for the power use of battery chargers
and external power supplies. (42 U.S.C. 6295(u)(1)(A)) DOE complied
with this requirement by publishing a test procedure final rule on
December 8, 2006, that established a new Appendix Y to address the
testing of battery chargers to measure their energy consumption and
adopted several definitions related to the testing of battery chargers.
71 FR 71340 (codified at appendix Y to subpart B of 10 CFR part 430
``Uniform Test Method for Measuring the Energy Consumption of Battery
Chargers''). Lastly, DOE incorporated by reference specific sections of
the U.S. Environmental Protection Agency's (``EPA'') ``Test Methodology
for Determining the Energy Performance of Battery Charging Systems''
\2\ when measuring inactive mode energy consumption.
---------------------------------------------------------------------------
\2\ U.S. Environmental Protection Agency. ``Test Methodology for
Determining the Energy Performance of Battery Charging Systems.''
December 2005. Available at: https://www.energystar.gov/ia/partners/prod_development/downloads/Battery_Chargers_Test_Method.pdf.
---------------------------------------------------------------------------
The Energy Independence and Security Act of 2007 (``EISA 2007''),
Public Law 110-140 (Dec. 19, 2007) later amended EPCA by defining
active mode, standby mode, and off mode. (42 U.S.C. 6295(gg)(1)(A))
EISA 2007 also directed DOE to amend its existing test procedure by
December 31, 2008, to measure the energy consumed in standby mode and
off mode for battery chargers. (42 U.S.C. 6295(gg)(2)(B)(i)) Further,
it authorized DOE to amend, by rule, any of the definitions for active,
standby, and off modes. (42 U.S.C. 6295(gg)(1)(B)) Accordingly, DOE
issued a notice of proposed rulemaking (NOPR) on August 15, 2008 (73 FR
48054), and a final rule on March 27, 2009 (74 FR 13318) to establish
definitions for these terms.
Subsequently, in response to numerous testing issues raised by
commenters in the context of DOE's energy conservation standards
rulemaking efforts for battery chargers, DOE issued another NOPR on
April 2, 2010. 75 FR 16958. The NOPR proposed adding a new active mode
energy consumption test procedure for battery chargers that would
assist in developing potential energy conservation standards for these
products. DOE also proposed amending portions of its standby and off
mode battery charger test procedure to shorten overall measurement
time. DOE held a public meeting to discuss its test procedure NOPR on
May 7, 2010, where it also received comments on the proposals set forth
in the NOPR. After receiving comments at the public meeting, DOE
published a final rule that codified a new active mode test procedure
and amended the standby and off mode test procedures. 76 FR 31750 (June
1, 2011). As federal standards for battery chargers have yet to be
finalized, DOE has not required manufacturers to submit energy
efficiency data for their products tested under the battery charger
test procedure.
Following the publication of the most recent battery charger test
procedure final rule, DOE continued to receive additional questions and
requests for clarification regarding the testing, rating, and
classification of battery chargers. As part of the continuing effort to
establish federal energy conservation standards for battery chargers
and to develop a clear and widely applicable test procedure, DOE
published a Notice of Data Availability (NODA) on May 15, 2014. 79 FR
27774. The NODA sought stakeholder comments concerning the
repeatability of the test procedure for battery chargers with several
consumer configurations, and on anticipated market penetration of new
battery charging technologies that may require further revisions to
DOE's regulations. DOE also sought stakeholder comments on the
reporting methodologies for manufacturers attempting to comply with
California's Energy Commission's (CEC's) efficiency standards for
battery chargers in order to understand certain data discrepancies in
the CEC database. DOE indicated its interest in soliciting feedback to
determine whether the current procedure contained any ambiguities
requiring clarification. These issues were discussed during DOE's NODA
public meeting on June 3, 2014.
To improve the repeatability and reproducibility of the battery
charger test procedure, DOE issued a NOPR on August 6, 2015 (``August
2015 NOPR''), which, based on stakeholder comments to the NODA,
proposed amendments to appendix Y to subpart B of 10 CFR part 430 and
to 10 CFR part 429. 80 FR 46855. DOE then held a public meeting to
discuss these proposed amendments on September 15, 2015 and allowed for
written comments to be submitted through October 20, 2015. This rule
addresses comments that were received on the proposal, and finalizes
many of the proposed changes to appendix Y to subpart B of 10 CFR part
430 and to 10 CFR part 429.
II. Summary of the Final Rule
This final rule makes several amendments to the current test
procedure for battery chargers. First, the final rule harmonizes the
current test procedure for battery chargers with the latest version of
the IEC 62301 standard by providing specific resolution and measurement
tolerances. This amendment ensures that the measurements resulting from
the current test procedure are repeatable and reproducible.
Second, the final rule amends the battery selection criteria for
multi-voltage, multi-capacity battery chargers to limit the number of
batteries selected for testing to one. For multi-voltage, multi-
capacity battery chargers, the battery with the highest rated voltage
is to be selected for testing. If at least two batteries meet the
criteria of having the highest rated voltage, then the battery with the
highest rated charge capacity at that rated voltage is to be selected
for testing.
[[Page 31829]]
Third, the final rule defines and excludes back-up battery chargers
embedded in continuous use devices from being required to be tested
under the battery charger test procedure.
Fourth, the final rule allows lead acid batteries to be conditioned
prior to testing by applying the protocol currently used for other
battery chemistries (excluding lithium-ion). DOE is aware that a lead
acid battery's condition may vary upon purchase and this variation can
impact the performance of lead acid batteries. Conditioning of these
batteries prior to testing will help mitigate the extent of this
variation and reduce the variability of the test results.
Fifth, the final rule adds product-specific certification reporting
requirements to 10 CFR 429.39(b), which had been reserved. The final
rule also adds a sampling methodology to be used for determining
representations of battery charger energy consumption and also adds
provisions for enforcement testing. These amendments specify the
required data elements to certify compliance with any energy
conservation standards for battery chargers that DOE may adopt,
describe how to calculate the representations, and provide a method for
DOE to enforce compliance with any energy conservation standards for
battery chargers that DOE may promulgate.
Sixth, the final rule corrects an internal cross-reference error in
the current version of Table 3.1 contained in appendix Y to subpart B
of 10 CFR part 430, adds units of measurement to the measured and
calculated values in the table, and removes the empty value column
currently contained in that table. Additionally, the final rule
corrects a typographical error in section 5.8(c)(2) of appendix Y to
subpart B of 10 CFR part 430.
Table II-1 below summarizes the changes and affected sections of 10
CFR parts 429 and 430.
Table II-1--Summary of Changes and Affected Sections of 10 CFR Parts 429
and 430
------------------------------------------------------------------------
Modified sections Summary of modifications
------------------------------------------------------------------------
429.39 Battery Chargers........... Revised requirements for
determining represented values for
battery chargers in 429.39(a).
Created a new paragraph
(b), specifying requirements for
certifications of compliance with
energy conservation standards for
battery chargers.
430.2. Definitions................ Added definition of ``back-
up battery charger.''
1. Scope.......................... Inserted exceptions for
back-up battery chargers embedded
in continuous use devices.
2. Definitions.................... Inserted unit in the
definition of C-Rate in section
2.10.
Renamed ``rated battery
voltages'' as ``Nameplate battery
voltages'' in section 2.17.
Renamed ``Rated battery
voltage'' as ``Nameplate battery
voltage'' in section 2.19.
Renamed ``Rated charge
capacity'' as ``Nameplate battery
charge capacity'' in section 2.20.
Renamed ``Rated energy
capacity'' as ``Nameplate battery
energy capacity'' in section 2.21.
3. Standard Test Conditions....... Incorporated by reference
the uncertainty requirements of IEC
62301 in 3.2(a).
Corrected the internal
cross reference in Table 3.1 for
item 4 and modified the table by
removing the current ``value''
column and adding units to the
table as appropriate.
4. Unit Under Test (UUT) Setup Revised 4.3(a)(1) to remove
Requirements. the possibility of
misinterpretation regarding
selection of batteries to use for
testing for battery chargers
packaged with multiple batteries.
Clarified in section 4.3(b)
that a single battery must be
selected as a result of applying
the battery selection criteria in
Table 4.1. Inserted a paragraph in
section 4.3(b) to require selecting
the single battery resulting in the
highest maintenance mode power when
following Table 4.1 results in two
or more distinct batteries.
Changed ``rated charge
capacity'' and ``rated charge
capacities'' to ``nameplate battery
charge capacity'' and ``nameplate
battery charge capacities,''
respectively, in section 4.3(c).
Updated Table 4.1 to remove
instances of multiple batteries for
test and instructed that, where
applicable, the battery with the
highest voltage must be selected
for testing. If multiple batteries
meet the criteria of highest
voltage, then the battery with the
highest charge capacity at that
voltage must be selected for
testing. Removed column ``number of
tests.''
5. Test Measurements.............. Changed ``rated battery
voltage'', ``rated charge
capacity'' and ``rated charge
energy'' to ``nameplate battery
voltage'', ``nameplate battery
charge capacity'' and ``nameplate
battery energy capacity,''
respectively, in section 5.1.
Removed reference to lead
acid batteries from section 5.3(a).
Inserted provision for lead
acid batteries to be discharged to
end-of-discharge voltages specified
in Table 5.2.
Removed reference to lead
acid from section 5.3(d).
Corrected the unit of
discharge current to ``C'' in
section 5.8(c)(2).
Added footnote in Table 5.2
regarding situations with
protective circuits preventing
batteries from reaching the
specified discharge voltage.
------------------------------------------------------------------------
III. Discussion
In response to the August 2015 NOPR, DOE received written comments
from 18 interested parties, including manufacturers, trade
associations, standards development organizations, energy efficiency
advocacy groups, and a foreign government. Table III-1 below lists the
entities that commented on that NOPR and their affiliation. These
comments are discussed in more detail below, and the full set of
comments can be found at: https://www.regulations.gov/#!docketBrowser;rpp=25;po=0;dct=PS;D=EERE-2014-BT-TP-0044.
[[Page 31830]]
Table III-1--Interested Parties That Provided Written Comments on the
August 2015 NOPR
------------------------------------------------------------------------
Comment No.
Commenter Acronym (docket
reference)
------------------------------------------------------------------------
Association of Home Appliance Joint Commenters.... 16
Manufacturers, Power Tool
Institute and Outdoor Power
Equipment Institute.
ARRIS Group, Inc and Cisco ARRIS............... 19
Systems, Inc.
California Energy Commission...... CEC................. 08
California Investor Owned CA IOUs............. 21
Utilities.
Delta-Q Technologies Corp......... Delta-Q............. 11
Information Technology Industry ITI................. 17
Council.
iRobot Corp....................... iRobot.............. 07
Japan Four Electric and Electronic Japan 4EE........... 06
Industrial Associations.
Johnson Outdoor Marine JOME................ 02
Electronics, Inc.
National Electrical Manufacturers NEMA................ 13
Association.
National Marine Manufacturers NMMA................ 09
Association.
Natural Resources Defense Council, NRDC, et al......... 20
Appliance Standards Awareness
Project, and Northwest Energy
Efficiency Alliance.
NOPR Public Meeting Transcript, Pub. Mtg. Tr........ 04
various parties.
People's Republic of China........ P. R. China......... 05
Power MergerCo, Inc............... Power MergerCo...... 15
Power Tools Institute and Outdoor PTI/OPEI............ 14
Power Equipment Institute.
Schneider Electric................ Schneider Electric.. 12
Telecommunications Industry TIA................. 10
Association.
WAHL Clipper Corp................. WAHL Clipper........ 18
------------------------------------------------------------------------
A. Measurement Accuracy and Precision
To continue to ensure that DOE's test procedure for battery
chargers is harmonized with the default guidelines for power and energy
measurements generally recognized by many regulatory bodies, DOE
proposed in the August 2015 NOPR to incorporate by reference the
resolution parameters and uncertainty methodologies found in section 4
of the second edition of the IEC 62301 standard. 80 FR 46855, 46861.
DOE received comments from the CA IOUs, ITI, NEMA, NMMA, Schneider
Electric, and WAHL Clipper supporting the proposal. (CA IOUs, No. 21,
p. 3, ITI, No. 17, p. 4, NEMA, No. 13, p. 3, NMMA, No. 9, p. 3,
Schneider Electric, No. 12, p. 4, WAHL Clipper, No. 18, p. 1). DOE also
received comments from JOME and Delta-Q opposing the proposal. JOME
expressed concern that the sampling rate of at least one sample per
second prescribed in the second edition of the IEC 62301 standard will
produce large amounts of data during the 24-hour energy consumption
test and the management of these data can be cumbersome for
manufacturers. (JOME, No. 2, p. 2) JOME and Delta-Q both recommended a
sampling rate of at least one sample per minute. (JOME, No. 2, p. 2,
Delta-Q, No. 11, p. 1) Additionally, JOME opposed the mandated
calculation of uncertainty of measurement in annex D of the second
edition of the IEC 62301 standard. (JOME, No. 2, p. 3)
DOE believes that harmonization with the second edition of the IEC
62301 standard is necessary for ensuring accuracy and repeatability of
test results for battery chargers. DOE does not believe that the
increase in data resulting from the higher sampling rate is cumbersome
or unduly burdensome on manufacturers since test data acquisition and
storage is performed automatically using electronic test equipment.
Furthermore, DOE believes that the mandated calculation of uncertainty
of measurement, as prescribed in annex D of the second edition of the
IEC 62301 standard, is necessary for appropriately quantifying the
accuracy of measured values. Thus, DOE is incorporating by reference
the resolution parameters and uncertainty methodologies found in
section 4 of the second edition of the IEC 62301 standard in this final
rule.
B. Battery Selection and Testing of Multi-Voltage, Multi-Capacity
Battery Chargers
In order to eliminate ambiguity in the battery selection criteria
and reduce testing burden on manufacturers, DOE proposed in the August
2015 NOPR to reduce the number of batteries selected for testing
certain multi-voltage, multi-capacity battery chargers to one. 80 FR at
46860. These criteria are applicable to multi-voltage, multi-capacity
battery chargers packaged or sold without a battery or packaged and
sold with more than one battery. Specifically, DOE proposed to modify
Table 4.1 to eliminate the multiple tests currently required for multi-
voltage and multi-capacity battery chargers and instead require that
only one battery with the highest voltage and/or highest capacity be
selected. DOE's proposal would result in only one set of test results,
and after application of the sampling plan, a single represented value
for each basic model of battery charger. Any potential energy
conservation standard would only apply to the specific combination that
is required to be tested and represented as part of the test procedure.
DOE received numerous comments from a variety of stakeholders
regarding the proposed change in the battery selection criteria for
multi-voltage, multi-capacity battery chargers. First, DOE received
comments from NEMA, NRDC, et al., and Schneider Electric opposing the
proposal to limit the number of batteries selected for testing multi-
voltage, multi-capacity battery chargers to one. NEMA argued that
limiting the number of batteries selected for testing to a single
battery prescribes an unnecessary restriction on manufacturers of
battery chargers. NEMA further argued that multiple chemistries and
capacity values make battery chargers a very diverse category, whose
test results cannot be duplicated under too-specific test procedures.
(NEMA, No. 13, p. 2) Schneider Electric also argued that limiting the
number of batteries selected for testing to a single battery is an
unnecessary and burdensome restriction on battery charger
manufacturers. Schneider Electric stated that testing a battery charger
with the highest voltage or highest capacity battery does not
[[Page 31831]]
capture the worst-case energy consumption of the battery charger.
Schneider Electric recommended an approach requiring manufacturers to
select, identify, and declare which battery was used for testing
(typically, the worst-case battery subsystem in terms of energy
consumption). These testing specifics would be reported and available
to DOE and third-party test facilities, to enable them to reproduce the
test results. (Schneider Electric, No. 12, p. 2)
DOE believes that the proposed battery selection criteria for
testing multi-voltage, multi-capacity battery chargers, packaged or
sold without a battery or packaged and sold with more than one battery,
is most representative of the overall energy use of the battery charger
while reducing testing burden on manufacturers of battery chargers. Due
to the increased costs and complexity for a battery charger to support
higher voltages, it is unlikely that a manufacturer would add support
for higher voltages unless there was a strong demand to charge such
batteries. Adding support for lower voltage batteries, however, incurs
little to no additional cost or design complexity. Thus, the highest
voltage and/or highest capacity battery is likely the most
representative combination for a battery charger. As Schneider Electric
notes, the highest voltage or capacity may not necessarily be the
highest energy use. However, the highest voltage or capacity would be
the most common use of such a battery charger. Additionally, it would
be burdensome to determine which battery did result in the highest
energy use as that would require testing all the combinations of
batteries the battery charger supported and, at this point in time, DOE
does not have a reason to believe this is necessary. Allowing
manufacturers to declare and select the battery used would reduce the
testing burden; however, that approach could be inconsistently applied
amongst different manufacturers based on how such batteries were
selected and may result in battery selections that are not commonly
used by consumers. DOE also notes that restricting test results to a
single battery instead of multiple batteries would reduce burden on a
manufacturer if the potential energy conservation standards only
require compliance at the tested battery configuration. Finally,
contrary to the assertion of NEMA and Schneider Electric, manufacturers
would still be able to distribute the basic model of battery charger
with other batteries; DOE is only limiting the battery with which the
manufacturer is required to test the battery charger.
NRDC, et al. also opposed DOE's proposal and recommended that DOE
retain the current battery selection criteria for multi-voltage, multi-
capacity battery chargers so that these chargers are tested against the
entire range of batteries compatible with that basic model of charger.
Further, NRDC, et al. recommended that the test procedure should ensure
battery chargers are tested with the batteries they are shipped with
instead of the highest capacity batteries that the chargers are capable
of charging. (NRDC, et al., No. 20, p. 3) While DOE is finalizing its
proposal of testing multi-voltage, multi-capacity battery chargers
shipped either with multiple batteries or without a battery, with one
and only one battery to, in part, remove ambiguity in the battery
selection criteria, the primary reason is to balance testing burden on
manufacturers against potential losses in energy savings that may arise
due to testing in specific configurations or modes. DOE believes that
testing at the highest voltage would most likely capture the highest
energy use of the battery charger as well as the most common use of the
battery charger by consumers. DOE will monitor the market as compliance
is required and revisit this approach if DOE believes this approach is
resulting in unintended consequences. DOE further emphasizes that the
selection criteria provided in Table 4.1 of Appendix Y apply only to
battery chargers packaged with multiple batteries, or packaged without
a battery. The selection criteria do not apply to battery chargers with
integrated batteries or to battery charger basic models that are
packaged with only one battery (in each of those cases, the battery
packaged with the charger would be used for testing). For a battery
charger packaged with a battery, the battery charger basic model
includes the entire battery charger system as packaged together and
distributed into commerce. Therefore, if a battery charger is packaged
and sold with a single battery of a particular voltage and capacity,
and that same charger model is packaged and sold with another single
battery of different voltage and capacity, then each combination of
charger circuitry and battery would be considered its own battery
charger basic model. A battery charger basic model is subject to
testing, certification, and compliance with an energy conservation
standard. The selection criteria are not relevant in these cases
because the test procedure would require testing the battery charger
circuitry and the (single) battery packaged together as a single
battery charger basic model. The battery selection criteria proposed in
the August 2015 NOPR are only used when more than one battery is
packaged with a battery charger or when no batteries are packaged with
the charger. For the reasons stated above, DOE is finalizing its
proposal to reduce the number of batteries selected for testing certain
multi-voltage, multi-capacity battery chargers packaged with multiple
batteries, or packaged without a battery, to one in this final rule.
DOE also received stakeholder comments supporting the proposed
battery selection criteria but arguing that the highest voltage and
highest capacity might not always be found in the same physical
battery. (The Joint Commenters, No. 16, p. 5; DELL Inc., Pub. Mtg. Tr.,
No. 4, p. 31-33). Under DOE's proposal, a multi-voltage and multi-
capacity battery charger would be tested using the battery or
configuration of batteries with the highest individual voltage and
highest total rated energy capacity. Upon further consideration, DOE
acknowledges that this proposal creates ambiguity in cases where a
battery with a lower voltage has a higher rated energy capacity than a
battery with a higher voltage, and vice-versa. To eliminate this
ambiguity in the proposed battery selection criteria, ITI and PTI/OPEI
recommended selecting a battery with the highest capacity, and if
multiple batteries exist with the same capacity then the battery with
the highest voltage would be selected. (ITI, No. 17, p. 2, PTI/OPEI, No
14, p. 4) In contrast, NRDC, et al. recommended selecting a battery
with the highest voltage, and if multiple batteries of the same voltage
exist then select the battery with the highest capacity. (NRDC, et al.,
No. 20, p. 2) NRDC, et al. also recommended selecting the battery with
the lowest charge capacity, and if multiple batteries meet this
criterion, then the compatible battery with the lowest voltage and
lowest charge capacity would be selected. (NRDC, et al., No. 20, p. 3)
NEMA recommended that manufacturers should be permitted discretion on
battery selection based on internal considerations such as the most
common type of batteries used in their supply chain, etc. (NEMA, No.
13, p. 2) DOE also received comments that recommended selecting the
most common battery for the application (JOME, No. 2, p. 2), the
battery mentioned in the user manual (Japan 4EE, No. 6, p. 3), and the
readily available batteries specific to lead acid battery chargers
(NMMA, No. 9, p. 2).
The proposals from NEMA, Japan 4EE, and NMMA could be
[[Page 31832]]
representative of the battery charger energy; however, there is no way
to ensure repeatability when selecting the battery since different
manufacturers may select recommended batteries for reasons unrelated to
representativeness, the most commonly used battery may change over
time, and readily available batteries may also change over time
resulting in constant retesting and recertifications.
In the August 2015 NOPR, DOE proposed that the highest voltage and/
or highest capacity battery be selected for multi-voltage, multi-
capacity battery chargers. 80 FR at 46860. DOE intended to prioritize
battery voltage over battery capacity. Higher voltages require the most
design consideration for battery chargers, and a manufacturer would not
design for higher voltages unless it was common and significant to the
use of the battery charger. Increased battery capacity generally does
not require as significant a redesign of the battery charger.
Therefore, in response to stakeholder comments and to clarify its
original intention, DOE is modifying the battery selection criteria
language for multi-voltage, multi-capacity battery chargers in Table
4.1 to more clearly specify that battery voltage is prioritized over
battery capacity. This update eliminates any ambiguity in the battery
selection criteria while ensuring that the energy consumption of multi-
voltage, multi-capacity battery chargers is tested at the most
representative combination as DOE intended.
Further, DOE received comments from NRDC, et al. supporting DOE's
additional proposed criterion of testing a multi-voltage, multi-
capacity, multi-chemistry battery charger with a battery that results
in the highest maintenance mode power if applying the battery selection
criteria in Table 4.1 results in more than one battery selected (such
that two or more batteries, each with a unique chemistry, meet the
selection criteria). (NRDC, et al., No. 20, p. 2) However, NMMA
recommended that DOE clarify that the selection criterion of highest
maintenance mode power only applies to chargers of distinct
chemistries, and does not apply to lead acid battery chargers sold
without an accompanying battery. NMMA stated that the maintenance mode
power of lead acid batteries depends on a number of factors, not all
manufacturers of lead acid batteries publish this information, and,
therefore, selection of worst-case lead acid batteries may be difficult
to achieve. (NMMA, No. 9, p. 2)
In response to the concern raised by NMMA, DOE clarifies that the
additional battery selection criterion of selecting the battery that
results in the highest mode maintenance power was intended to only
apply when application of the battery selection criteria in Table 4.1
to multi-voltage, multi-capacity, multi-chemistry chargers results in
more than one battery (such that two or more batteries, each with a
unique chemistry, meet the selection criteria). This criterion was not
intended to and will not apply to multi-voltage, multi-capacity battery
chargers sold without an accompanied battery that are only capable of
charging batteries of a single chemistry such as lead acid.
Additionally, since DOE is reducing the testing burden to a single
voltage point, testing with the highest maintenance mode power ensures
that the energy savings from a potential energy conservation standard
is maximized. Therefore, DOE is finalizing the additional battery
selection criterion of selecting the battery and battery charger
combination resulting in the highest maintenance mode power if applying
the battery selection criteria in Table 4.1 results in more than one
battery (such that two or more batteries, each with a unique chemistry,
meet the selection criteria) for a multi-voltage, multi-capacity,
multi-chemistry battery charger.
Lastly, NEMA recommended that DOE require manufacturers of multi-
voltage, multi-capacity, multi-chemistry battery chargers to identify
and declare testing specifics that would be reported and available to
DOE and third-party test facilities, to enable them to reproduce the
test results. (NEMA, No. 13, p. 2) NEMA's recommendation was based on
its recommendation that DOE relax the requirements of its proposed test
procedure to allow options for battery selection under these
circumstances. NEMA contended that ``too-specific test procedures
challenge successful duplication of test efforts.'' (NEMA, No. 13, p.
2) DOE believes, to the contrary, that deviation from the standard
protocols would negatively affect accuracy and repeatability of test
results. Therefore, this test procedure final rule for battery chargers
details and standardizes all specifics surrounding compliance testing.
As such, there will be no need for the requirement recommended by NEMA.
C. Back-Up Battery Chargers
In the August 2015 NOPR, DOE proposed to define back-up battery
chargers and exclude them from the scope of the battery chargers test
procedure rulemaking. 80 FR at 46860. In that document, DOE explained
that because these types of devices are becoming increasingly
integrated with a variety of products that do not perform back-up
battery charging as a primary function, measuring the energy use
associated with the battery charging function of these devices is often
extremely difficult--if not impossible--because of the inability to
isolate the energy usage from the battery charging function during
testing. DOE proposed to define back-up battery chargers in 10 CFR
430.2 as a battery charger that: (1) Is embedded in a separate end-use
product that is designed to operate continuously using mains power (AC
or DC), and (2) has as its sole purpose to recharge a battery used to
maintain continuity of load power in case of input power failure.
DOE received comments from ARRIS and Japan 4EE supporting DOE's
decision to define and exclude back-up battery chargers from the scope
of the battery chargers test procedure. (ARRIS, No. 19, p. 1, Japan
4EE, No. 6, p. 3) However, DOE also received comments from the CA IOUs,
CEC, NRDC, et al. and Schneider Electric opposing this aspect of DOE's
proposal. Schneider Electric expressed concern that, in the absence of
a Federal test procedure covering back-up battery chargers,
manufacturers of back-up battery chargers are faced with the
possibility of individual states introducing numerous and potentially
inconsistent test procedures and energy conservation standards, which
will be unduly burdensome on manufacturers. (Schneider Electric, No.
12, p. 1) The CEC, CA IOUs, and NRDC, et al. contended that excluding
back-up battery chargers from the test procedure will preempt the CEC's
existing energy efficiency standards for back-up battery chargers,
which can potentially lead to backsliding of energy savings from the
CEC standards. Furthermore, the CEC, CA IOUs and NRDC, et al. suggested
that, if DOE decides to exclude back-up battery chargers from the scope
of the battery chargers test procedure, DOE should exclude back-up
battery chargers from the definition of battery chargers altogether,
which will allow the current CEC standards to remain applicable until
DOE decides to introduce a specific test procedure for back-up battery
chargers. (CEC, No. 8, p. 3, CA IOUs, No. 21, p. 3, NRDC, et al., No.
20, p. 2)
In response to these concerns, DOE clarifies here that, while the
rule adopted here will preempt state test procedures for battery
chargers, state energy conservation standards for battery chargers,
including back-up battery chargers and UPSs, prescribed or enacted
before publication of this final rule, will not be preempted until the
compliance date of Federal energy
[[Page 31833]]
conservation standards for battery chargers. (42 U.S.C. 6295(ii)(1))
DOE has considered all stakeholder comments related to this topic
and is finalizing the exclusion of back-up battery chargers, as defined
in 10 CFR 430.2, from the battery charger test procedure. This is not
because it is not possible to apply the test procedure to back-up
battery chargers, but rather because applying the battery charger test
procedure to back-up battery chargers does not result in a
representative measure of the energy consumption of these battery
chargers. While the battery charger test procedure allows a
manufacturer to minimize standby power of additional functionalities or
incorporate an on-off switch to disable non-battery charger functions,
doing so is impractical for applications that are designed to operate
continuously. There would be no practical reason, therefore, for a
manufacturer to implement potentially costly technology or switches
that limit the non-battery charging functions of a design in which
those non-battery charging functions are designed to be operated
continuously, and thus, are not representative of typical use.
Similarly, DOE is excluding uninterruptible power supplies
(``UPSs'') from this battery charger test procedure. DOE has proposed,
as part of a separate rulemaking, a test procedure for UPSs that
contain an AC output. See https://energy.gov/sites/prod/files/2016/04/f31/Uninterruptible%20Power%20Supply%20Test%20Procedure%20NOPR_0.pdf.
That rulemaking, if finalized as proposed, would establish a different
battery charger test procedure for UPSs with an AC output, and would
ensure that a uniform and consistent test procedure exists for these
type of battery chargers that is representative of their energy
consumption and energy efficiency.
DOE also received comments from ITI requesting that DOE define and
exclude rechargeable battery subsystems from the test procedure for
battery chargers. ITI defines rechargeable battery subsystems as
``rechargeable batteries and battery charger systems contained
completely within a larger product that are not capable of providing
normal operation of the parent product when AC mains power is
removed.'' ITI argued these products are functionally different from
other battery chargers covered under this regulation. ITI contends that
batteries and battery charging subsystems cannot be effectively
isolated from the parent device for testing and there is no appropriate
test procedure to measure the energy consumption of these subsystems.
(ITI, No. 17, pp. 3-4)
After researching applications and architectures of rechargeable
battery subsystems, as defined by ITI, DOE believes that rechargeable
battery subsystems would already meet the proposed definition of back-
up battery chargers. In particular, a battery charger that maintains a
battery used to provide partial operation of a parent product in the
event of an input power failure would not preclude it from meeting the
definition proposed by DOE. Therefore, under DOE's proposal,
rechargeable battery subsystems would be excluded from the scope of the
battery charger test procedure. Based on the comment from ITI, DOE is
finalizing a modified definition of back-up battery chargers in 10 CFR
430.2 to make clear that a battery charger system embedded in a
continuous use product does not need to maintain continuity of normal
operation in the event of a power loss to qualify as a back-up battery
charger. Hence, in this final rule, back-up battery charger means a
battery charger (excluding UPSs) that: (1) Is embedded in a separate
end-use product that is designed to continuously operate using mains
power (including end-use products that use external power supplies),
and (2) has as its sole purpose to recharge a battery used to maintain
continuity of power in order to provide normal or partial operation of
a product in case of loss of input power. This definition of back-up
battery chargers clarifies that rechargeable battery subsystems meet
the definition of back-up battery chargers.
D. Conditioning and Discharge Rate for Lead Acid Battery Chargers
In the August 2015 NOPR, DOE proposed to apply the same battery
conditioning provisions found in section 5.3(c) of appendix Y to
subpart B of 10 CFR part 430, to lead acid batteries and use a 50%
depth of discharge during conditioning cycles. 80 FR at 46861. Since
the publication of the NOPR, DOE received comments from JOME, Delta-Q,
NEMA, Schneider Electric and ITI supporting the proposal of allowing
conditioning for lead acid batteries prior to testing. (JOME, No. 2, p.
3, Delta-Q, No. 11, p. 2, NEMA, No. 13, p. 3, Schneider Electric, No.
12, p. 4, ITI, No. 17, pp. 4-5) However, some of these commenters also
recommended alternative methods for conditioning lead acid batteries.
JOME requested that DOE should refrain from mandating two conditioning
cycles for large lead acid batteries because of time considerations.
(JOME, No. 2, p. 3) Similarly, Delta-Q recommended that DOE should not
mandate two conditioning cycles for lead acid batteries. (Delta-Q, No.
11, p. 1) Schneider Electric and ITI suggested conditioning lead acid
batteries by means of a float charger for a duration of at least 72
hours for batteries that have been in storage for 3 months or longer.
(Schneider Electric, No. 12, p. 4, ITI, No. 17, p. 5) NEMA recommended
that DOE provide flexibility in the process of conditioning batteries
for certification testing. NEMA highlighted that it is not unusual for
lead acid batteries to be in storage for some time and that two
discharge cycles may not be enough to fully recover their capacity.
Further, NEMA mentioned that a float charge of 72 hours duration is
also sometimes used following 100% discharge cycles depending on
battery condition, age or other needs. (NEMA, No. 13, p. 3)
NRDC, et al. opposed the proposal to allow lead acid batteries to
be conditioned prior to testing. In its view, unlike the current test
procedure, permitting the conditioning of lead acid batteries would
allow lower efficiency battery chargers to comply with the proposed
energy efficiency standards. (NRDC, et al., No. 20, p. 5) The CEC also
recommended that if DOE decides to allow conditioning of lead acid
batteries prior to testing, DOE must also factor the impact of this
conditioning into its proposed energy conservation standards for lead
acid battery chargers. (CEC, No. 8, p. 7)
DOE has become aware that the condition of lead acid batteries may
vary upon purchase and this variation can impact the repeatability of
test results of lead acid battery chargers. Given this fact,
conditioning lead acid batteries prior to testing will produce more
accurate and repeatable representations of battery discharge energy,
which will result in more accurate and repeatable representations of
energy consumption for lead acid battery chargers. Additionally,
standardizing the battery conditioning protocol will help to ensure
repeatability of all test results. DOE has not collected or received
any data to suggest that cycling a lead acid battery twice--as is being
adopted in this rule--would significantly increase that battery's
energy capacity. Therefore, in the absence of such data, DOE also does
not believe that allowing conditioning of lead acid batteries needs to
be factored into potential energy conservation standards (as commented
by CEC) because its impact on the measured energy consumption is
minimal. With regards to the use of float chargers for batteries stored
for at least 3 months, DOE notes that section 5.3(d)
[[Page 31834]]
of appendix Y to subpart B of 10 CFR part 430 already contains
provisions to fully charge the battery if it has already been
conditioned through at least two cycles, which could include a float
charger to charge the battery. DOE does not believe it is necessary to
specify in detail the type of charging used. After careful
consideration of comments from all interested stakeholders, DOE is
finalizing its proposal to condition lead acid batteries prior to
testing by applying the provisions for conditioning found in section
5.3(c) of appendix Y to subpart B of 10 CFR part 430.
DOE also proposed to amend its test procedure by providing
manufacturers with the option of choosing from a 5-hour (``C/5'' or
``0.2C''), 10-hour (``C/10'' or ``0.1C''), or 20-hour (``C/20'' or
``.05C'') discharge rate when testing lead acid batteries. DOE's
proposal limited this option to lead acid batteries with an energy
capacity above 1,000 watt-hours (Wh) because a longer discharge cycle
would do little to maximize discharge energy for batteries under 1,000
Wh, but would have a more significant impact on maximizing discharge
energy for batteries greater than 1,000 Wh. 80 FR at 46861.
JOME, NMMA and Delta-Q provided comments supporting the allowance
of slower discharge rates for large lead acid batteries. (JOME, No. 2,
p. 3, NMMA, No. 9, p. 3, Delta-Q, No. 11, p. 3) However, NRDC, et al.,
CEC and the CA IOUs strongly opposed allowing slower discharge rates
for large lead acid batteries. (NRDC, et al., No. 20, p. 4, CEC, No. 8,
pp. 4-5, CA IOUs, No. 21, p. 4) NRDC, et al. stated that slower
discharge rates are not representative of applications with fast
discharge rates, such as golf carts. (NRDC, et al., No. 20, p. 4)
Similarly, P. R. China claimed that certain practical applications of
large lead acid batteries require higher discharge currents and 1-hour,
2-hour and 3-hour discharge rates are more representative of these
applications. Instead, it recommended using discharge rates that are
representative of their practical application. (P. R. China, No. 5, p.
3) Lastly, NRDC, et al., the CEC and the CA IOUs requested that DOE
reassess its proposed energy conservation standards for battery
chargers if DOE decides to allow slower discharge rates for large lead
acid batteries. (NRDC, et al., No. 20. p. 5, CEC, No. 8, p. 7, CA IOUs,
Pub. Mtg. Tr., No. 4, p. 64)
After careful consideration of comments submitted by all interested
stakeholders on this issue, DOE is electing not to finalize its
proposal of allowing multiple discharge rates for large lead acid
batteries. Therefore, all batteries will continue to be discharged at
the 5-hour (i.e., C/5 or 0.2C) discharge rate as prescribed in the
current test procedure for battery chargers. While a single discharge
rate is not representative of all applications of batteries, the 5-hour
discharge rate is currently used by all manufacturers of battery
chargers as part of the Appliance Efficiency Regulations for Battery
Charger Systems by the CEC. See Table D in section III.F of Energy
Efficiency Battery Charger System Test Procedure Version 2.2.\3\
Moreover, usage of a 5-hour discharge rate for all batteries
effectively avoids any variability that would be introduced by allowing
manufacturers of certain battery chargers to use one of three specified
discharge rates.
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\3\ California Energy Commission. Energy Efficiency Battery
Charger System Test Procedure, (November 2008). Available at: https://www.energy.ca.gov/appliances/2008rulemaking/2008-AAER-1B/2008-11-19_BATTERY_CHARGER_SYSTEM_TEST_PROCEDURE.PDF.
---------------------------------------------------------------------------
Finally, a number of stakeholders highlighted a typographical error
in the proposed requirements for conditioning lead acid batteries found
in section 5.3(c) of appendix Y to subpart B to 10 CFR part 430 where
it is stated that lead acid batteries should be discharged to 50% of
the rated voltage instead of to 50% depth of discharge. 80 FR at 46869.
Delta-Q requested DOE fix this error by stating that lead acid
batteries should be discharged to 50% of rated capacity. (Delta-Q, No.
11, p. 2) Schneider Electric, NEMA, and PTI/OPEI requested DOE fix this
error by stating that lead acid batteries should be discharged to
voltage levels provided in Table 5.2 of the existing battery charger
test procedure. (Schneider Electric, No. 12, p. 4, NEMA, No. 13, p. 3,
PTI/OPEI, No. 14, p. 4)
DOE is resolving this clerical error in the final rule by stating
that all lead acid batteries be conditioned by discharging to the
voltage levels already stated in Table 5.2 of the current test
procedure for battery chargers, which is consistent with DOE's original
intention of discharging lead acid batteries to 50% depth of discharge
during conditioning.
E. Sampling and Certification Requirements
DOE proposed to update 10 CFR 429.39, section (a), ``Determination
of represented value'', and reserved section (b), ``Certification
Reports,'' to detail how to apply the sampling plan to calculate
represented values for each measure of energy consumption, time, and
power recorded as part of the battery charger test procedure, and
subsequently report those ratings during certification. 80 FR at 46862.
Specifically, DOE proposed that certification reports for battery
chargers include represented values for the measured maintenance mode
power (``Pm''), the measured standby power
(``Psb''), the measured off mode power
(``Poff''), the measured battery discharge energy
(``EBatt''), and the measured 24-hour energy consumption
(``E24''). These represented values would then be used, in
conjunction with the proposed equations set forth in the battery
chargers energy conservation standards NOPR,\4\ to calculate the unit
energy consumption (``UEC'') for that battery charger basic model. UEC
is designed to represent an annualized amount of non-useful energy
consumed by a battery charger in all modes of operation over the course
of a year.
---------------------------------------------------------------------------
\4\ Energy Conservation Standards for Battery Chargers and
External Power Supplies; Proposed Rule, 77 FR 18478, 18522-24 (Mar.
27, 2012) (March 2012 NOPR).
---------------------------------------------------------------------------
DOE received comments from the Joint Commenters, WAHL Clipper, and
PTI/OPEI arguing that individual representations of five measures of
energy and power (E24, Ebatt, Pm,
Psb and Poff) are unduly burdensome on battery
charger manufacturers and recommended that DOE require only a single
representation of the UEC metric in the certification report. (Joint
Commenters, No. 16, p. 4, WAHL Clipper, No. 18, p. 1, PTI/OPEI, No. 5,
p. 3) Furthermore, the Joint Commenters argued that it is easier for
manufacturers to make conservative representations in the context of a
single energy consumption metric, as opposed to conservatively rating
five measures of energy and power. (Joint Commenters, No. 16, p. 3)
After considering the comments submitted by the Joint Commenters,
WAHL Clipper, and PTI, DOE agrees that it is easier for manufacturers
to make conservative representations in the context of an energy
consumption metric, the UEC. Therefore, DOE is adopting only the
requirement that manufacturers develop a UEC rating for that battery
charger basic model according to the statistical requirements in 10 CFR
429.39(a), which allows for conservative ratings of UEC (in kWh/year)
that are greater than the higher of the mean or the upper confidence
limit divided by 1.05 for the UECs calculated for each unit in the
compliance certification sample.
In addition, in order to calculate the UEC for a battery charger
basic model during compliance testing, DOE is adding the UEC equations
and the associated battery charger usage profiles
[[Page 31835]]
proposed in the September 1, 2015 battery charger energy conservation
standards Supplemental Notice of Proposed Rulemaking (SNOPR) \5\ to
section 5.13 of the battery charger test procedure codified at appendix
Y to subpart B of 10 CFR part 430. In order to develop a UEC rating, a
manufacturer will first need to calculate the UEC for each unit in the
compliance certification sample of a battery charger basic model. For
example, if a manufacturer sampled four units of a battery charger
basic model, it would be required to calculate the UEC for each of
those four units in the sample using the UEC equations in section 5.13
of appendix Y to subpart B of 10 CFR part 430, and then apply the
statistical requirements in 10 CFR 429.39(a) in order to develop a
rating of UEC for that battery charger basic model.
---------------------------------------------------------------------------
\5\ Energy Conservation Standards for Battery Chargers;
Supplemental Notice of Proposed Rulemaking, 80 FR 52849, 52932-33
(Sept. 1, 2015) (September 2015 SNOPR).
---------------------------------------------------------------------------
Manufacturers will still be required to submit represented values
of E24, Ebatt, Pm, Psb,
Poff, and the duration of the charge and maintenance mode
test (tcd) of a battery charger basic model as part of the
compliance certification report; however, these represented values will
now simply be the arithmetic mean of the measured values for each of
these metrics from the units tested in the compliance certification
sample. Reporting mean values of E24, Ebatt,
Pm, Psb, Poff, and tcd on
the certification report will not increase testing burden on
manufacturers, as manufacturers will already be using these values to
calculate each unit-specific UEC in order to develop UEC ratings. In
addition to there being no additional testing burden, the reporting
burden itself is limited to simply calculating averages for the six
metrics already measured. Reporting represented values of
E24, Ebatt, Pm, Psb,
Poff and tcd in certification reports for battery
chargers provides DOE with more accurate data on the six measured
values of power, energy and time for basic models of battery chargers.
Accordingly, DOE is revising 10 CFR 429.39(a) to reflect these
statistical requirements for representing UEC, E24,
Ebatt, Pm, Psb, Poff, and
tcd for battery charger basic models.
Second, DOE has received stakeholder comments on the sampling
requirements that are already part of the current test procedure for
battery chargers. JOME provided comments opposing the sampling
requirements on the basis that these requirements increase the number
of test units and, consequently, increase the time and costs associated
with testing. (JOME, No. 2, p. 4) Schneider Electric also provided
comments opposing the sampling requirements. Schneider Electric argued
that because there is no documented case of market surveillance failure
under the CEC efficiency standards for battery chargers and that
manufacturers are ultimately responsible for compliance, DOE should
allow manufacturers to define their own sampling plans. (Schneider
Electric, No. 12, p. 5) Similarly, Delta-Q expressed concern that
although the sampling plan sets the minimum number of samples to be
tested per basic model to two units, the statistical approach of upper
and lower confidence limits would require more than two units to be
tested to account for variability, which imposes a cost and time burden
on manufacturers. Delta-Q also expressed concern that if the same
flooded lead acid battery is used to test all samples of a basic model
of a lead acid battery charger, the high cycle-to-cycle variation of
the flooded lead acid battery can have a negative impact on test
results. Delta-Q sought clarification on whether the same battery would
be used to test all samples of a basic model of a battery charger.
(Delta-Q, No. 11, p. 3)
DOE currently mandates sampling requirements to improve the
statistical validity of representations made by manufacturers and to
ensure products being distributed in commerce actually meet the
applicable standard. Under DOE's sampling methodology, manufacturers
may determine the number of samples tested as long as the sampling
requirements adopted in this final rule are satisfied. To the extent
that manufacturers commented that the sample size is required to be
greater than two units, DOE believes it is appropriate for a
manufacturer to test a sample of sufficient size to make a
statistically valid assessment of the compliance of the basic model.
Therefore, DOE believes that the sampling requirements for
certification of battery chargers stated in 10 CFR 429.39 are
appropriate and are not unduly burdensome. Regarding Delta-Q's question
(i.e., whether the same battery is used for testing all samples of a
basic model), DOE notes that each manufacturer must determine whether
to test all samples of the same battery charger basic model with a
single battery or with a new battery each time.
Third, DOE received comments from the Joint Commenters and WAHL
Clipper opposing the reporting of contract manufacturer names for their
external power supplies (``EPSs'') and test batteries in certification
reports. The Joint Commenters and WAHL Clipper recommended that DOE
classify and treat manufacturers of EPSs and test batteries as
confidential. (Joint Commenters, No. 16, p. 4, WAHL Clipper, No. 18, p.
1) Similarly, ITI argued for the exclusion of the manufacturer and
model number of the test battery from certification reports (ITI, No.
17, pp. 5-6), and Schneider Electric inquired as to whether DOE can
hold compliance certification reports of upcoming models confidential
until the official launch of these models. (Schneider Electric, Pub.
Mtg. Tr., No. 4, pp. 93-94).
In response to the comments submitted by the Joint Commenters, WAHL
Clipper and ITI, DOE acknowledges that publically disclosing the
manufacturers and models of test batteries and external power supplies
as part of the battery charger compliance certification reports might
have a negative impact on competition. Therefore, DOE is revising the
battery charger compliance certification requirements in 10 CFR
429.39(b) so that the manufacturers and models of test batteries and
external power supplies are not included in the public disclosures in
DOE's compliance certification database. Other than the manufacturer
and model of test battery(s) and external power supply, all other
product-specific information on a battery charger compliance
certification report will be public. Further, in response to the
comment submitted by Schneider Electric, DOE clarifies that the
confidentiality provisions in 10 CFR 429.7 apply to this rulemaking.
Manufacturers who want DOE to hold compliance certification reports of
upcoming basic models confidential until the official launch of these
basic models should refer to 10 CFR 429.7 for guidance regarding
confidentiality. DOE also emphasizes that the manufacturers and models
of test batteries and external power supplies will not be provided on
the public CCMS database.
Fourth, during the public meeting held to discuss the August 2015
NOPR, DOE received numerous comments inquiring about circumstances that
will require manufacturers of battery chargers to recertify their basic
models. WAHL Clipper inquired on whether recertification is necessary
if a battery manufacturer is changed but battery characteristics remain
the same. (WAHL Clipper, Pub. Mtg. Tr., No. 4, p. 83) DELL Inc. asked
whether battery charger manufacturers would need to recertify their
basic models if there is a change in battery model or part number due
to minor improvements made by the battery manufacturer. (DELL Inc.,
Pub. Mtg. Tr., No. 4, pp. 85-86) STIHL Inc.
[[Page 31836]]
questioned whether basic models of battery chargers require
recertification if a higher capacity battery that works with the
battery charger is introduced into the market. (STIHL Inc., Pub. Mtg.
Tr., No. 4, p. 120) DELL Inc. further inquired whether an entire family
of products would need to be recertified if one product in the family
uses a new, improved battery. (DELL Inc., Pub. Mtg. Tr., No. 4, p. 120-
123)
In response to the comments made by WAHL Clipper, DELL Inc. and
STIHL Inc. regarding recertification, DOE notes that its existing
regulations address when modifications require recertification. A
modification to a model that increases the model's energy or water
consumption or decreases its efficiency resulting in re-rating must be
certified as a new basic model. 10 CFR 429.12(e)(1). If the design of
the battery charger basic model, including the battery, has changed in
such a way that the information certified to DOE would no longer be
valid, then the manufacturer would be required to test and recertify
its battery charger basic model. Recertification would not be necessary
if changes to the design of the battery charger result in the UEC
remaining below the rated value. Changes resulting in a new individual
model in the basic model do not require additional testing but must be
reported as part of the next annual certification report. 10 CFR
429.12(d).
Fifth, DOE also received some general comments regarding the
proposed sampling and certification requirements for battery chargers.
PTI inquired if third-party laboratories are allowed to file for
certification on behalf of manufacturers. (PTI, Pub. Mtg. Tr., No. 4,
pp. 126-27) Schneider Electric asked for clarification on how to
certify in situations where the integrated battery does not have a
nameplate. (Schneider Electric, Pub. Mtg. Tr., No. 4, pp. 88-89) NEMA
recommended that DOE clearly state whether manufacturers can use an
alternate efficiency determination method (``AEDM'') to certify battery
chargers. (NEMA, No. 13, p. 4)
DOE regulations require ``manufacturers'' (defined to include
importers and U.S. manufacturers) of covered products that are subject
to energy conservation standards to submit certification reports to
DOE. The regulations also provide, however, that a manufacturer may
elect to use a third party to submit the certification report to DOE.
Nonetheless, the manufacturer is ultimately responsible for submission
of the certification report to DOE. 10 CFR 429.12
In response to Schneider Electric's comment regarding integrated
batteries without a nameplate, DOE clarifies that manufacturers would
still be required to disclose the battery specifications as part of the
certification report even if the battery does not have a nameplate with
rated values. It is DOE's understanding that manufacturers of battery
chargers with integrated batteries are aware of the exact battery
specifications as these specifications are crucial to their product
design and intended use. DOE has added language in appendix Y to
subpart B of 10 CFR part 430 to clarify that if these rated values are
not clearly present on a nameplate or the manufacturer is not aware of
the specifications, then the manufacturer must submit measured values.
In particular, the manufacturer must measure and report, in place of
the rated values, the nominal fully charged battery voltage of the test
battery in volts (V), the battery charge capacity of the test battery
in ampere-hours (Ah) as measured per this test procedure and the
battery energy capacity of the test battery in watt-hours (Wh) as
measured per this test procedure.
In response to NEMA's comment regarding AEDMs, DOE authorizes the
use of AEDMs for certain covered products that are difficult or
expensive to test in an effort to reduce the testing burden faced by
manufacturers of expensive or highly customized basic models. DOE's
analysis has shown that battery chargers are neither difficult nor
expensive to test. Therefore, DOE is not including any provisions
allowing manufacturers to use an AEDM for compliance certification in
this test procedure final rule.
F. Enforcement Testing Sampling Plan
DOE proposed to add appendix D to subpart C of 10 CFR part 429 to
describe the methodology that DOE would use when conducting enforcement
testing for battery chargers. 80 FR at 46868. DOE received comments
from the Joint Commenters and PTI/OPEI inquiring if DOE had
unintentionally left out the standard error of the measured energy
performance, as described in appendix A to subpart C of 10 CFR part
429. The Joint Commenters and PTI/OPEI both argued for the inclusion of
the standard error of the measured energy performance in the battery
charger test procedure final rule. (Joint Commenters, No. 16, pp. 4-5,
PTI/OPEI, No. 14, p. 3) iRobot recommended that DOE adopt the proposed
enforcement rules and further recommended that DOE only use enforcement
data to establish if a basic model meets the applicable standard.
iRobot requested that, if DOE is planning on using enforcement data to
check represented values in the compliance certification, DOE explain
the exact method of comparison to be used in an additional NOPR and
grant stakeholders an opportunity to comment on the exact method of
comparison. (iRobot, No. 7, p. 3) Similarly, ITI argued that DOE should
not use enforcement data to check values that do not have limits
assigned in the applicable energy conservation standards. (ITI, No. 17,
p. 5) Additionally, NRDC, et al. expressed concern that if DOE were to
use enforcement data to check representations of E24,
EBatt, Pm, Psb and Poff,
then manufacturers will be encouraged to report non-typical values of
these measures, which will not be representative of reality. (NRDC, et
al., Pub. Mtg. Tr., No. 4, pp. 110-11)
As discussed in section III.E above, battery charger manufacturers
will be required to certify the UEC metric, which will be calculated
according to the primary or secondary equation in section 5.13 of
appendix Y to subpart B of 10 CFR part 430, for each battery charger
basic model, and according to the statistical requirements at 10 CFR
429.39(a). Additionally, manufacturers of battery chargers will be
required to certify values for E24, EBatt,
Pm, Psb, Poff and tcd, each
of which is simply the arithmetic mean of the measured values from the
units tested. In light of the discussion in section III.E, DOE's
proposal in the August 2015 NOPR to add appendix D to 10 CFR part 429
subpart C is no longer necessary. DOE will instead continue to follow
the sampling plan for enforcement testing already stated in appendix A
to subpart C of 10 CFR part 429 for battery chargers. In response to
comments from the Joint Commenters and PTI, appendix A to subpart C of
10 CFR part 429 includes the standard error for the measured energy
performance.
Additionally, PTI inquired whether a value of UEC calculated during
enforcement testing, which is below the applicable energy conservation
standard but above the represented value in a compliance certification,
is a case of noncompliance. (PTI, Pub. Mtg. Tr., No. 4, pp. 81-82)
iRobot and Schneider Electric recommended that DOE provide
manufacturers access to units that fail enforcement testing. (iRobot,
No. 7, p. 3, Schneider Electric, Pub. Mtg. Tr., No. 4, p. 109)
If DOE conducts enforcement testing, appendix A to subpart C of 10
CFR part 429 sets forth the method for determining whether a basic
model complies with the applicable energy conservation standard. If,
during testing, DOE finds that the measured UEC is above the certified
value, DOE typically
[[Page 31837]]
investigates the reason for the discrepancy. Depending on the
circumstances, DOE may seek civil penalties, as knowing
misrepresentation by a manufacturer by certifying a value for a covered
product in a manner that is not supported by test data is a prohibited
act. 10 CFR 429.102. Units provided by the manufacturer for enforcement
testing are returned to the manufacturer after the enforcement case is
closed.
Further, DOE received comments from P. R. China requesting that DOE
clarify the sample size to be used during enforcement testing and
whether different sample sizes will be used for different
manufacturers. (P. R. China, No. 5, p. 3) For enforcement testing of
battery chargers, the initial sample size is four units. DOE may test
up to 21 units, in accordance with the provisions of appendix A to
subpart C of 10 CFR part 429.
G. Corrections to Typographical Errors
In this test procedure final rule, DOE is updating Table 3.1 of
appendix Y to subpart B of 10 CFR part 430 to correct cross-reference
errors and eliminate a redundant column. The ``Battery Discharge
Energy'' item on the second line in this table currently references
section 4.6, when it should instead reference section 5.8, ``Battery
Discharge Energy Test''. The ``Initial time and power (W) of the input
current to the connected battery'' item on the third line in this table
currently references section 4.6, when it should instead reference
section 5.6, ``Testing Charge Mode and Battery Maintenance Mode.'' The
``Active and Maintenance Mode Energy Consumption'' item on the fourth
line in this table currently references section 5.8, when it should
instead reference section 5.6, ``Testing Charge Mode and Battery
Maintenance Mode.'' Therefore, DOE is updating the second, third and
fourth items in the ``Reference'' column of Table 3.1 to state
``Section 5.8'', ``Section 5.6'' and ``Section 5.6,'' respectively.
Additionally, DOE is removing the current ``Value'' column from Table
3.1 because the information from this column is being inserted in the
column labeled ``Name of measured or calculated value'' to reduce
complexity. DOE is also replacing ``0.2 [deg]C'' in section 5.8(c)(2)
of appendix Y to subpart B of 10 CFR part 430 with ``0.2 C'' to correct
a typographical error. The section covers discharge current during a
battery discharge energy test and C-rate (``C'') is the correct
measurement unit for discharge current.
Additionally, DOE is revising the definition of C-rate in section
2.10 of appendix Y to subpart B of 10 CFR part 430 by adding ``(C)'' as
a unit for C-rate. DOE believes this will further reduce the
possibility of any ambiguity associated with interpreting the test
procedure. The revised definition reads ``C-rate (C) is the rate of
charge or discharge, calculated by dividing the charge or discharge
current by the rate charge capacity of the battery.''
Lastly, DOE is renaming ``rated battery voltage'', ``rated charge
capacity'' and ``rated energy capacity'', which are defined at sections
2.19, 2.20 and 2.21 of appendix Y to subpart B of 10 CFR part 430, as
``nameplate battery voltage'', ``nameplate battery charge capacity'',
and ``nameplate battery energy capacity,'' respectively, throughout the
battery charger test procedure codified at appendix Y to subpart B of
10 CFR part 430. The revised names will reduce the possibility of
confusion between nameplate values and rated values submitted by
manufacturers as part of compliance certification reports.
H. Limiting Other Non-Battery-Charger Functions
DOE received comments from iRobot recommending specific language
changes in the current test procedure for battery chargers. First,
iRobot recommended that DOE remove the word ``optional'' from section
4.4(b) of appendix Y to subpart B of 10 CFR part 430 to eliminate
ambiguity. Second, iRobot recommended replacing ``manual'' with ``user-
accessible'' in section 4.4(d) of appendix Y to subpart B of 10 CFR
part 430. (iRobot, No. 7, pp. 1-2) DOE notes that the word ``optional''
in section 4.4(b) of the current test procedure highlights that any
additional functionality not associated with battery charging should be
turned off prior to testing. As a result, only the battery charging
portion of the battery charger is measured during testing. Similarly,
while conducting the test procedure for battery chargers, a technician
may have the option of turning off a manual switch that is not user-
accessible to limit any optional functions that are not associated with
the battery charging process. Therefore, replacing the word ``manual''
with ``user-accessible,'' as recommended by iRobot, would further
reduce the avenues available to manufacturers to limit non-battery
charger related functions, which would likely result in DOE receiving a
number of test procedure waiver inquiries. After careful consideration,
DOE is not changing the language recommended by iRobot in section 4.4
of appendix Y to subpart B of 10 CFR part 430.
I. Discharging Lithium Ion Batteries
DOE received comments from NEMA describing the difficulties with
discharging lithium ion batteries to the end of the discharge voltages
specified in Table 5.2. NEMA explained that some batteries have
internal protections that prevent batteries from being discharged to
such low levels. NEMA recommended that DOE allow manufacturers to end
discharge tests at voltages specified by the manufacturer, which can be
higher than those listed in Table 5.2. (NEMA, No. 13, p. 4) DOE
understands the need for protective circuitry in certain volatile
battery chemistries and has acknowledged the presence of protective
circuitry in section 4.5(e) of the current battery chargers test
procedure, published at appendix Y to subpart B of 10 CFR part 430. In
response to the comment from NEMA, DOE is updating Table 5.2 of
appendix Y to subpart B of 10 CFR part 430 to further state that if the
presence of protective circuitry in a lithium ion battery prevents the
battery from being discharged to the end of the discharge voltage
specified, then the manufacturer must discharge the battery to the
lowest possible discharge voltage permitted by the protective circuity
and report the end of the discharge voltage on the certification
report.
IV. Procedural Issues and Regulatory Review
A. Review Under Executive Order 12866
The Office of Management and Budget (``OMB'') has determined that
test procedure rulemakings do not constitute ``significant regulatory
actions'' under section 3(f) of Executive Order 12866, Regulatory
Planning and Review, 58 FR 51735 (Oct. 4, 1993). Accordingly, this
action was not subject to review under the Executive Order by the
Office of Information and Regulatory Affairs (``OIRA'') in OMB.
B. Review Under the Regulatory Flexibility Act
The Regulatory Flexibility Act (5 U.S.C. 601 et seq., as amended by
the Small Business Regulatory Fairness Act of 1996) requires
preparation of a final regulatory flexibility analysis for any rule
that by law must be proposed for public comment, unless the agency
certifies that the rule, if promulgated, will not have a significant
economic impact on a substantial number of small entities. As required
by Executive Order 13272, ``Proper Consideration of Small Entities in
Agency Rulemaking,'' 67 FR 53461 (August 16, 2002), DOE published
procedures and policies on February 19, 2003 to ensure that the
[[Page 31838]]
potential impacts of its rules on small entities are properly
considered during the DOE rulemaking process. 68 FR 7990. DOE has made
its procedures and policies available on the Office of the General
Counsel's Web site: https://energy.gov/gc/office-general-counsel.
This final rule prescribes amendments to the battery charger test
procedure. These amendments update the battery selection criteria for
multi-voltage, multi-capacity battery chargers, harmonize the
instrumentation resolution and uncertainty requirements with the second
edition of the IEC 62301 standard for measuring standby power, define
and exclude back-up battery chargers from the testing requirements of
this rulemaking, outline provisions for conditioning lead acid
batteries, specify sampling and certification requirements for
compliance with future energy conservation standards, detail an
enforcement testing sampling plan for battery chargers, and correct
typographical errors in the current test procedure.
DOE reviewed this final rule under the provisions of the Regulatory
Flexibility Act and DOE's own procedures and policies published on
February 19, 2003. DOE has concluded that this final rule will not have
a significant impact on a substantial number of small entities. The
factual basis for this certification is as follows.
The Small Business Administration (``SBA'') considers a business
entity to be a small business, if, together with its affiliates, it
employs less than a threshold number of workers specified in 13 CFR
part 121. These size standards and codes are established by the North
American Industry Classification System (``NAICS''). The threshold
number for NAICS classification code 335999, which applies to ``All
Other Miscellaneous Electrical Equipment and Component Manufacturing,''
and includes battery chargers, is 500 employees.
As discussed in the March 2012 NOPR for battery charger energy
conservation standards (77 FR 18478), DOE identified one battery
charger original device manufacturer that was a small business with
domestic manufacturing. Based on manufacturer interviews and DOE's
research, DOE believes that almost all battery charger manufacturing
takes place abroad.
DOE estimates that this one small business may have to purchase
testing equipment and have employees perform tests on covered battery
chargers in order to comply with test procedures required from the
adopted test procedure. DOE estimates a small business would need to
purchase a computer with data acquisition software, battery analyzer,
battery analyzer amplifier, power meter, interface cable, and single
phase AC power source. DOE estimates this equipment would cost
approximately $10,000 to $12,000.
DOE estimated the necessary labor associated with performing the
adopted test procedure to a single covered battery charger. DOE
estimates that it would likely take between 80 and 115 hours to perform
the test procedure on a single model. To get the labor rate of an
employee to perform these test DOE used the median hourly wage of an
electrical technician, $28.76.\6\ DOE adjusted the hourly wage by 23
percent \7\ to account for the total fringe benefits, resulting in an
estimated total hourly rate of $35.37. Therefore, DOE estimates a total
labor burden of between $2,830 and $4,068 to test for each covered
product.
---------------------------------------------------------------------------
\6\ Taken from the Bureau of Labor Statistics' Occupational
Employment and Wages, May 2014 (17-3023 Electrical and Electronics
Engineering Technicians). https://www.bls.gov/oes/current/oes173023.htm.
\7\ This is based on the ratio of total fringe benefits compared
to the annual payroll taken from the 2014 Annual Survey of
Manufacturers for NAICS code 335999. https://factfinder.census.gov/faces/tableservices/jsf/pages/productview.xhtml?pid=ASM_2014_31GS101&prodType=table.
---------------------------------------------------------------------------
DOE estimates that the one small businesses will need to test 41
models to comply with the adopted battery charger test procedure. This
means the small business' total labor burden would be between $116,030
and $166,788 to test all their covered battery chargers to the adopted
test procedure. Therefore, DOE's total testing burden, labor burden and
testing equipment, is estimated at between $126,030 and $178,788.
Therefore, DOE certifies that this rule will not have a significant
economic impact on a substantial number of small entities. DOE has
submitted a certification and supporting statement of factual basis to
the Chief Counsel for Advocacy of the Small Business Administration for
review under 5 U.S.C. 605(b).
C. Review Under the Paperwork Reduction Act of 1995
If DOE adopts the energy conservation standards proposed in the
September 1, 2016, battery chargers energy conservation standards
Supplemental Notice of Proposed Rulemaking (SNOPR), manufacturers of
battery chargers will be required to certify that their products comply
with those standards. In certifying compliance, manufacturers must test
their products according to the applicable DOE test procedure,
including any amendments adopted for that test procedure. DOE has
established regulations for the certification and recordkeeping
requirements for all covered consumer products and commercial
equipment, and is finalizing specific requirements for battery chargers
in this rule. See 10 CFR part 429, subpart B. The collection-of-
information requirement for the certification and recordkeeping is
subject to review and approval by OMB under the Paperwork Reduction Act
(PRA). This requirement has been approved by OMB under OMB control
number 1910-1400. This information collection was renewed in January
2015 to include certification requirements for battery chargers. 80 FR
5099 (January 30, 2015). Public reporting burden for the certification
is estimated to average 30 hours per respondent per year, including the
time for reviewing instructions, searching existing data sources,
gathering and maintaining the data needed, and completing and reviewing
the collection of information.
Notwithstanding any other provision of the law, no person is
required to respond to, nor shall any person be subject to a penalty
for failure to comply with, a collection of information subject to the
requirements of the PRA, unless that collection of information displays
a currently valid OMB Control Number.
D. Review Under the National Environmental Policy Act of 1969
In this final rule, DOE amends its test procedure for battery
chargers, which will likely be used to develop and implement future
energy conservation standards for battery chargers. DOE has determined
that this rule falls into a class of actions that are categorically
excluded from review under the National Environmental Policy Act of
1969 (42 U.S.C. 4321 et seq.) and DOE's implementing regulations at 10
CFR part 1021. Specifically, this final rule amends the existing test
procedure without affecting the amount, quality or distribution of
energy usage, and, therefore, would not result in any environment
impacts. Thus, this rulemaking is covered by Categorical Exclusion A5
under 10 CFR part 1021, subpart D, which applies to any rulemaking that
interprets or amends an existing rule without changing the
environmental effect of that rule. Accordingly, neither an
environmental assessment nor an environmental impact statement is
required.
[[Page 31839]]
E. Review Under Executive Order 13132
Executive Order 13132, ``Federalism,'' 64 FR 43255 (August 4,
1999), imposes certain requirements on agencies formulating and
implementing policies or regulations that preempt State law or that
have Federalism implications. The Executive Order requires agencies to
examine the constitutional and statutory authority supporting any
action that would limit the policymaking discretion of the States and
to carefully assess the necessity for such actions. The Executive Order
also requires agencies to have an accountable process to ensure
meaningful and timely input by State and local officials in the
development of regulatory policies that have Federalism implications.
On March 14, 2000, DOE published a statement of policy describing the
intergovernmental consultation process it will follow in the
development of such regulations. 65 FR 13735. DOE examined this final
rule and determined that it will not have a substantial direct effect
on the States, on the relationship between the national government and
the States, or on the distribution of power and responsibilities among
the various levels of government. EPCA governs and prescribes Federal
preemption of State regulations as to energy conservation for the
products that are the subject of this final rule. States can petition
DOE for exemption from such preemption to the extent, and based on
criteria, set forth in EPCA. (42 U.S.C. 6297(d)) No further action is
required by Executive Order 13132.
F. Review Under Executive Order 12988
Regarding the review of existing regulations and the promulgation
of new regulations, section 3(a) of Executive Order 12988, ``Civil
Justice Reform,'' 61 FR 4729 (Feb. 7, 1996), imposes on Federal
agencies the general duty to adhere to the following requirements: (1)
Eliminate drafting errors and ambiguity; (2) write regulations to
minimize litigation; (3) provide a clear legal standard for affected
conduct rather than a general standard; and (4) promote simplification
and burden reduction. Section 3(b) of Executive Order 12988
specifically requires that Executive agencies make every reasonable
effort to ensure that the regulation: (1) Clearly specifies the
preemptive effect, if any; (2) clearly specifies any effect on existing
Federal law or regulation; (3) provides a clear legal standard for
affected conduct while promoting simplification and burden reduction;
(4) specifies the retroactive effect, if any; (5) adequately defines
key terms; and (6) addresses other important issues affecting clarity
and general draftsmanship under any guidelines issued by the Attorney
General. Section 3(c) of Executive Order 12988 requires Executive
agencies to review regulations in light of applicable standards in
sections 3(a) and 3(b) to determine whether they are met or it is
unreasonable to meet one or more of them. DOE has completed the
required review and determined that, to the extent permitted by law,
this final rule meets the relevant standards of Executive Order 12988.
G. Review Under the Unfunded Mandates Reform Act of 1995
Title II of the Unfunded Mandates Reform Act of 1995 (UMRA)
requires each Federal agency to assess the effects of Federal
regulatory actions on State, local, and Tribal governments and the
private sector. Public Law 104-4, sec. 201 (codified at 2 U.S.C. 1531).
For a regulatory action resulting in a rule that may cause the
expenditure by State, local, and Tribal governments, in the aggregate,
or by the private sector of $100 million or more in any one year
(adjusted annually for inflation), section 202 of UMRA requires a
Federal agency to publish a written statement that estimates the
resulting costs, benefits, and other effects on the national economy.
(2 U.S.C. 1532(a), (b)) The UMRA also requires a Federal agency to
develop an effective process to permit timely input by elected officers
of State, local, and Tribal governments on a proposed ``significant
intergovernmental mandate,'' and requires an agency plan for giving
notice and opportunity for timely input to potentially affected small
governments before establishing any requirements that might
significantly or uniquely affect small governments. On March 18, 1997,
DOE published a statement of policy on its process for
intergovernmental consultation under UMRA. 62 FR 12820. (This policy is
also available at https://energy.gov/gc/office-general-counsel). DOE
examined this final rule according to UMRA and its statement of policy
and determined that the rule contains neither an intergovernmental
mandate, nor a mandate that may result in the expenditure of $100
million or more in any year, so these requirements do not apply.
H. Review Under the Treasury and General Government Appropriations Act,
1999
Section 654 of the Treasury and General Government Appropriations
Act, 1999 (Pub. L. 105-277) requires Federal agencies to issue a Family
Policymaking Assessment for any rule that may affect family well-being.
This final rule will not have any impact on the autonomy or integrity
of the family as an institution. Accordingly, DOE has concluded that it
is not necessary to prepare a Family Policymaking Assessment.
I. Review Under Executive Order 12630
DOE has determined, under Executive Order 12630, ``Governmental
Actions and Interference with Constitutionally Protected Property
Rights,'' 53 FR 8859 (March 18, 1988), that this regulation will not
result in any takings that might require compensation under the Fifth
Amendment to the U.S. Constitution.
J. Review Under Treasury and General Government Appropriations Act,
2001
Section 515 of the Treasury and General Government Appropriations
Act, 2001 (44 U.S.C. 3516 note) provides for agencies to review most
disseminations of information to the public under guidelines
established by each agency pursuant to general guidelines issued by
OMB. OMB's guidelines were published at 67 FR 8452 (Feb. 22, 2002), and
DOE's guidelines were published at 67 FR 62446 (Oct. 7, 2002). DOE has
reviewed this final rule under the OMB and DOE guidelines and has
concluded that it is consistent with applicable policies in those
guidelines.
K. Review Under Executive Order 13211
Executive Order 13211, ``Actions Concerning Regulations That
Significantly Affect Energy Supply, Distribution, or Use,'' 66 FR 28355
(May 22, 2001), requires Federal agencies to prepare and submit to OMB,
a Statement of Energy Effects for any significant energy action. A
``significant energy action'' is defined as any action by an agency
that promulgated or is expected to lead to promulgation of a final
rule, and that: (1) Is a significant regulatory action under Executive
Order 12866, or any successor order; and (2) is likely to have a
significant adverse effect on the supply, distribution, or use of
energy; or (3) is designated by the Administrator of OIRA as a
significant energy action. For any proposed significant energy action,
the agency must give a detailed statement of any adverse effects on
energy supply, distribution, or use if the action is implemented, and
of reasonable alternatives to the action and their expected benefits on
energy supply, distribution, and use.
This regulatory action is not a significant regulatory action under
Executive Order 12866. Moreover, it would not have a significant
adverse
[[Page 31840]]
effect on the supply, distribution, or use of energy, nor has it been
designated as a significant energy action by the Administrator of OIRA.
Therefore, it is not a significant energy action, and, accordingly, DOE
has not prepared a Statement of Energy Effects.
L. Review Under Section 32 of the Federal Energy Administration Act of
1974
Under section 301 of the Department of Energy Organization Act
(Pub. L. 95-91; 42 U.S.C. 7101), DOE must comply with section 32 of the
Federal Energy Administration Act of 1974, as amended by the Federal
Energy Administration Authorization Act of 1977. (15 U.S.C. 788; FEAA)
Section 32 essentially provides in relevant part that, where a proposed
rule authorizes or requires use of commercial standards, the notice of
proposed rulemaking must inform the public of the use and background of
such standards. In addition, section 32(c) requires DOE to consult with
the Attorney General and the Chairman of the Federal Trade Commission
(``FTC'') concerning the impact of the commercial or industry standards
on competition.
The final rule incorporates testing methods contained in the
following commercial standards: IEC Standard 62301 ``Household
electrical appliances--Measurement of standby power.'' DOE has
evaluated these testing standards and believes that the IEC standard
complies with the requirements of section 32(b) of the Federal Energy
Administration Act (i.e., that they were developed in a manner that
fully provides for public participation, comment, and review). DOE has,
however, consulted with the Attorney General and the Chairwoman of FTC
concerning the effect on competition of requiring manufacturers to use
the test method in this standard.
M. Congressional Notification
As required by 5 U.S.C. 801, DOE will report to Congress on the
promulgation of this rule before its effective date. The report will
state that it has been determined that the rule is not a ``major rule''
as defined by 5 U.S.C. 804(2).
N. Description of Material Incorporated by Reference
DOE previously adopted instrumentation resolution and measurement
uncertainty requirements for testing battery chargers identical to
those in the IEC 62301 standard and codified these requirements at 10
CFR part 430, subpart B, Appendix Y on June 1, 2011. 76 FR 31750. The
IEC published Edition 2.0 of IEC 62301 in January 2011, which is
available from the American National Standards Institute, 25 W. 43rd
Street, 4th Floor, New York, NY 10036 or at https://webstore.ansi.org/.
This revised version of the testing standard refined the test equipment
specifications, measuring techniques, and uncertainty determination to
improve the method for measuring loads with high crest factors and/or
low power factors, such as the low power modes typical of battery
chargers operating in standby mode. These provisions were contained in
section 4 of IEC 62301, with informative guidance provided in Annex B
and Annex D on measuring low power modes and determining measurement
uncertainty. DOE has already incorporated by reference Edition 2.0 of
IEC 62301 in 10 CFR part 430 for use with other test procedures, and is
now incorporating by reference Edition 2.0 in appendix Y as well.
V. Approval of the Office of the Secretary
The Secretary of Energy has approved publication of this final
rule.
List of Subjects
10 CFR Part 429
Confidential business information, Energy conservation, Household
appliances, Imports, Reporting and recordkeeping requirements.
10 CFR Part 430
Administrative practice and procedure, Confidential business
information, Energy conservation, Household appliances, Imports,
Incorporation by reference, Intergovernmental relations, Small
businesses.
Issued in Washington, DC, on May 6, 2016.
Kathleen B. Hogan,
Deputy Assistant Secretary for Energy Efficiency, Energy Efficiency and
Renewable Energy.
For the reasons stated in the preamble, DOE is amending parts 429
and 430 of chapter II of title 10, Code of Federal Regulations as set
forth below:
PART 429--CERTIFICATION, COMPLIANCE, AND ENFORCEMENT FOR CONSUMER
PRODUCTS AND COMMERCIAL AND INDUSTRIAL EQUIPMENT
0
1. The authority citation for part 429 continues to read as follows:
Authority: 42 U.S.C. 6291-6317.
0
2. Revise Sec. 429.39 to read as follows:
Sec. 429.39 Battery chargers.
(a) Determination of represented values. Manufacturers must
determine represented values, which include certified ratings, for each
basic model of battery charger in accordance with the following
sampling provisions.
(1) Represented values include: the unit energy consumption (UEC)
in kilowatt-hours per year (kWh/yr), battery discharge energy
(Ebatt) in watt-hours (Wh), 24-hour energy consumption
(E24) in watt-hours (Wh), maintenance mode power
(Pm) in watts (W), standby mode power (Psb) in
watts (W), off mode power (Poff) in watts (W), and duration
of the charge and maintenance mode test (tcd) in hours
(hrs).
(2) Units to be tested. (i) The general requirements of Sec.
429.11 are applicable to battery chargers; and
(ii) For each basic model, a sample of sufficient size shall be
randomly selected and tested to ensure that the represented value of
UEC is greater than or equal to the higher of:
(A) The mean of the sample, where:
[GRAPHIC] [TIFF OMITTED] TR20MY16.160
and, x is the sample mean; n is the number of samples; and
xi is the UEC of the ith sample or,
(B) The upper 97.5-percent confidence limit (UCL) of the true
mean divided by 1.05, where:
[GRAPHIC] [TIFF OMITTED] TR20MY16.161
and x is the sample mean; s is the sample standard deviation; n is
the number of samples; and t0.975 is the t-statistic for
a 97.5-percent one-tailed confidence interval with n-1 degrees of
freedom (from appendix A of this subpart).
(3) Using the sample from paragraph (a)(2) of this section,
calculate the represented values of each metric (i.e., maintenance mode
power (Pm), standby power (Psb), off mode power
(Poff), battery discharge energy (EBatt), 24-hour
energy consumption (E24), and duration of the charge and
maintenance mode test (tcd)), where:
[[Page 31841]]
[GRAPHIC] [TIFF OMITTED] TR20MY16.162
and, is x is the metric, the sample mean; n is the number of samples;
and xi is the measured value of the ith sample for the
metric x.
(b) Certification reports. (1) The requirements of Sec. 429.12 are
applicable to battery chargers.
(2) Pursuant to Sec. 429.12(b)(13), a certification report must
include the following product-specific information: The nameplate
battery voltage of the test battery in volts (V), the nameplate battery
charge capacity of the test battery in ampere-hours (Ah), and the
nameplate battery energy capacity of the test battery in watt-hours
(Wh). A certification report must also include the represented values,
as determined in paragraph (a) of this section for the maintenance mode
power (Pm), standby mode power (Psb), off mode
power (Poff), battery discharge energy (Ebatt),
24-hour energy consumption (E24), duration of the charge and
maintenance mode test (tcd), and unit energy consumption
(UEC).
(3) Pursuant to Sec. 429.12(b)(13), a certification report must
include the following product-specific information: The manufacturer
and model of the test battery, and the manufacturer and model, when
applicable, of the external power supply.
0
3. Revise paragraph (e) of Sec. 429.110 to read as follows:
Sec. 429.110 Enforcement testing.
* * * * *
(e) Basic model compliance. DOE will evaluate whether a basic model
complies with the applicable energy conservation standard(s) based on
testing conducted in accordance with the applicable test procedures
specified in parts 430 and 431 of this chapter, and with the following
statistical sampling procedures:
(1) For products with applicable energy conservation standard(s) in
Sec. 430.32 of this chapter, and commercial prerinse spray valves,
illuminated exit signs, traffic signal modules and pedestrian modules,
commercial clothes washers, and metal halide lamp ballasts, DOE will
use a sample size of not more than 21 units and follow the sampling
plans in appendix A of this subpart (Sampling for Enforcement Testing
of Covered Consumer Products and Certain High-Volume Commercial
Equipment).
(2) For automatic commercial ice makers; commercial refrigerators,
freezers, and refrigerator-freezers; refrigerated bottled or canned
vending machines; commercial air conditioners and heat pumps;
commercial packaged boilers; commercial warm air furnaces; and
commercial water heating equipment, DOE will use an initial sample size
of not more than four units and follow the sampling plans in appendix B
of this subpart (Sampling Plan for Enforcement Testing of Covered
Equipment and Certain Low-Volume Covered Products).
(3) If fewer than four units of a basic model are available for
testing (under paragraphs (e)(1) or (2) of this section) when the
manufacturer receives the notice, then:
(i) DOE will test the available unit(s); or
(ii) If one or more other units of the basic model are expected to
become available within 30 calendar days, DOE may instead, at its
discretion, test either:
(A) The available unit(s) and one or more of the other units that
subsequently become available (up to a maximum of four); or
(B) Up to four of the other units that subsequently become
available.
(4) For distribution transformers, DOE will use an initial sample
size of not more than five units and follow the sampling plans in
appendix C of this subpart (Sampling Plan for Enforcement Testing of
Distribution Transformers). If fewer than five units of a basic model
are available for testing when the manufacturer receives the test
notice, then:
(i) DOE will test the available unit(s); or
(ii) If one or more other units of the basic model are expected to
become available within 30 calendar days, DOE may instead, at its
discretion, test either:
(A) The available unit(s) and one or more of the other units that
subsequently become available (up to a maximum of five); or
(B) Up to five of the other units that subsequently become
available.
(5) For pumps, DOE will use an initial sample size of not more than
four units and will determine compliance based on the arithmetic mean
of the sample.
(6) Notwithstanding paragraphs (e)(1) through (5) of this section,
if testing of the available or subsequently available units of a basic
model would be impractical, as for example when a basic model has
unusual testing requirements or has limited production, DOE may in its
discretion decide to base the determination of compliance on the
testing of fewer than the otherwise required number of units.
(7) When DOE makes a determination in accordance with paragraph
(e)(6) to test less than the number of units specified in paragraphs
(e)(1) through (5) of this section, DOE will base the compliance
determination on the results of such testing in accordance with
appendix B of this subpart (Sampling Plan for Enforcement Testing of
Covered Equipment and Certain Low-Volume Covered Products) using a
sample size (n1) equal to the number of units tested.
(8) For the purposes of this section, available units are those
that are available for distribution in commerce within the United
States.
PART 430--ENERGY CONSERVATION PROGRAM FOR CONSUMER PRODUCTS
0
4. The authority citation for part 430 continues to read as follows:
Authority: 42 U.S.C. 6291-6309; 28 U.S.C. 2461 note.
0
5. In Sec. 430.2 add in alphabetical order the definition of ``Back-up
battery charger'' to read as follows:
Sec. 430.2 Definitions.
* * * * *
Back-up battery charger means a battery charger excluding UPSs:
(1) That is embedded in a separate end-use product that is designed
to continuously operate using mains power (including end-use products
that use external power supplies); and
(2) Whose sole purpose is to recharge a battery used to maintain
continuity of power in order to provide normal or partial operation of
a product in case of input power failure.
* * * * *
Sec. 430.3 [Amended]
0
6. In Sec. 430.3, paragraph (p)(5) is amended by removing ``and Z of
subpart B'' and adding in its place ``, Y, and Z of subpart B''.
0
7. In Sec. 430.23, revise paragraph (aa) to read as follows:
Sec. 430.23 Test procedures for the measurement of energy and water
consumption.
* * * * *
(aa) Battery Chargers. (1) Measure the maintenance mode power,
standby power, off mode power, battery discharge energy, 24-hour energy
consumption and measured duration of the charge and maintenance mode
test for a battery charger in accordance with appendix Y to this
subpart.
[[Page 31842]]
(2) Calculate the unit energy consumption of a battery charger in
accordance with appendix Y to this subpart.
* * * * *
0
8. Appendix Y to Subpart B of Part 430 is amended by:
0
a. Revising the introductory text to appendix Y;
0
b. Revising section 1, Scope;
0
c. Revising sections 2.10, 2.17, 2.19, 2.20 and 2.21;
0
d. Revising Table 3.1 and section 3.2;
0
e. Revising the undesignated center heading directly above section 4.1.
General Setup;
0
f. Revising sections 4.3.b. and 4.3c. and Table 4.1;
0
g. Revising sections 5.1, 5.3.a., 5.3.d., 5.8.c.(2), and Table 5.2; and
0
h. Adding a new section 5.13, Unit Energy Consumption Calculation.
The revisions and additions read as follows:
Appendix Y to Subpart B of Part 430--Uniform Test Method for Measuring
the Energy Consumption of Battery Chargers
Prior to November 16, 2016, manufacturers must make any
representations regarding the energy consumption of battery chargers
based upon results generated under this appendix or the previous
version of this appendix as it appeared in the Code of Federal
Regulations on January 1, 2016. On or after November 16, 2016,
manufacturers must make any representations regarding the energy
consumption of battery chargers based upon results generated under this
appendix.
1. Scope
This appendix provides the test requirements used to measure the
energy consumption for battery chargers operating at either DC or
United States AC line voltage (115V at 60Hz). This appendix does not
provide a method for testing back-up battery chargers or
uninterruptable power supplies.
2. * * *
2.10. C-Rate (C) is the rate of charge or discharge, calculated by
dividing the charge or discharge current by the nameplate battery
charge capacity of the battery.
* * * * *
2.17. Multi-voltage charger is a battery charger that, by design,
can charge a variety of batteries (or batches of batteries, if also a
batch charger) that are of different nameplate battery voltages. A
multi-voltage charger can also be a multi-port charger if it can charge
two or more batteries simultaneously with independent voltages and/or
current regulation.
* * * * *
2.19. Nameplate battery voltage is specified by the battery
manufacturer and typically printed on the label of the battery itself.
If there are multiple batteries that are connected in series, the
nameplate battery voltage of the batteries is the total voltage of the
series configuration--that is, the nameplate voltage of each battery
multiplied by the number of batteries connected in series. Connecting
multiple batteries in parallel does not affect the nameplate battery
voltage.
2.20. Nameplate battery charge capacity is the capacity, claimed by
the battery manufacturer on a label or in instructions, that the
battery can store, usually given in ampere-hours (Ah) or milliampere-
hours (mAh) and typically printed on the label of the battery itself.
If there are multiple batteries that are connected in parallel, the
nameplate battery charge capacity of the batteries is the total charge
capacity of the parallel configuration, that is, the nameplate charge
capacity of each battery multiplied by the number of batteries
connected in parallel. Connecting multiple batteries in series does not
affect the nameplate charge capacity.
2.21. Nameplate battery energy capacity means the product (in
watts-hours (Wh)) of the nameplate battery voltage and the nameplate
battery charge capacity.
* * * * *
3. * * *
* * * * *
Table 3.1--List of Measured or Calculated Values
------------------------------------------------------------------------
Name of measured or calculated value Reference
------------------------------------------------------------------------
1. Duration of the charge and maintenance Section 5.2.
mode test, tcd (hrs).
2. Battery Discharge Energy, EBatt (Wh).. Section 5.8.
3. Initial time and power (W) of the Section 5.6.
input current of connected battery (A).
4. Active and Maintenance Mode Energy Section 5.6.
Consumption (W, hrs).
5. Maintenance Mode Power, Pm (W)........ Section 5.9.
6. 24 Hour Energy Consumption, E24 (Wh).. Section 5.10.
7. Standby Mode Power, Psb (W)........... Section 5.11.
8. Off Mode Power, Poff (W).............. Section 5.12.
9. Unit Energy Consumption, UEC (kWh/yr). Section 5.13.
------------------------------------------------------------------------
3.2. Verifying Accuracy and Precision of Measuring Equipment
Any power measurement equipment utilized for testing must conform
to the uncertainty and resolution requirements outlined in section 4,
``General conditions for measurements'', as well as annexes B, ``Notes
on the measurement of low power modes'', and D, ``Determination of
uncertainty of measurement'', of IEC 62301 (incorporated by reference,
see Sec. 430.3).
* * * * *
4. Unit Under Test Setup Requirements
* * * * *
4.3. * * *
b. From the detachable batteries specified above, use Table 4.1 to
select the batteries to be used for testing, depending on the type of
battery charger being tested. The battery charger types represented by
the rows in the table are mutually exclusive. Find the single
applicable row for the UUT, and test according to those requirements.
Select only the single battery configuration specified for the battery
charger type in Table 4.1.
If the battery selection criteria specified in Table 4.1 results in
two or more batteries or configurations of batteries of different
chemistries, but with equal voltage and capacity ratings, determine the
maintenance mode power, as specified in section 5.9, for each of the
batteries or configurations of batteries, and select for testing the
battery or configuration of batteries with the highest maintenance mode
power.
c. A charger is considered as:
(1) Single-capacity if all associated batteries have the same
nameplate battery charge capacity (see definition) and, if it is a
batch charger, all configurations of the batteries have the same
nameplate battery charge capacity.
(2) Multi-capacity if there are associated batteries or
configurations of batteries that have different nameplate battery
charge capacities.
* * * * *
[[Page 31843]]
Table 4.1--Battery Selection for Testing
----------------------------------------------------------------------------------------------------------------
Type of charger Battery or configuration of
------------------------------------------------------------------------------------ batteries to select (from
all configurations of all
Multi-voltage Multi-port Multi- capacity associated batteries)
----------------------------------------------------------------------------------------------------------------
No................................. No.................... No.................... Any associated battery.
No................................. No.................... Yes................... Highest charge capacity
battery.
No................................. Yes................... Yes or No............. Use all ports. Use the
maximum number of
identical batteries with
the highest nameplate
battery charge capacity
that the charger can
accommodate.
Yes................................ No.................... No.................... Highest voltage battery.
------------------------------------------------
Yes................................ Yes to either or both Use all ports. Use the
battery or configuration
of batteries with the
highest individual
voltage. If multiple
batteries meet this
criteria, then use the
battery or configuration
of batteries with the
highest total nameplate
battery charge capacity at
the highest individual
voltage.
----------------------------------------------------------------------------------------------------------------
* * * * *
5. * * *
5.1. Recording General Data on the UUT
The technician must record:
(1) The manufacturer and model of the battery charger;
(2) The presence and status of any additional functions unrelated
to battery charging;
(3) The manufacturer, model, and number of batteries in the test
battery;
(4) The nameplate battery voltage of the test battery;
(5) The nameplate battery charge capacity of the test battery; and
(6) The nameplate battery energy capacity of the test battery.
(7) The settings of the controls, if the battery charger has user
controls to select from two or more charge rates.
* * * * *
5.3. * * *
a. No conditioning is to be done on lithium-ion batteries. Proceed
directly to battery preparation, section 5.4, when testing chargers for
these batteries.
* * * * *
d. Batteries of chemistries, other than lithium-ion, that are known
to have been through at least two previous full charge/discharge cycles
must only be charged once per step c.(5) of this section.
* * * * *
5.8. * * *
c. * * *
(2) Set the battery analyzer for a constant discharge rate and the
end-of-discharge voltage in Table 5.2 of this appendix for the relevant
battery chemistry.
* * * * *
5.10. * * *
* * * * *
Table 5.2--Required Battery Discharge Rates and End-of-Discharge Battery
Voltages
------------------------------------------------------------------------
End-of-
discharge
Battery chemistry Discharge voltage *
rate C volts per
cell
------------------------------------------------------------------------
Valve-Regulated Lead Acid (VRLA).............. 0.2 1.75
Flooded Lead Acid............................. 0.2 1.70
Nickel Cadmium (NiCd)......................... 0.2 1.0
Nickel Metal Hydride (NiMH)................... 0.2 1.0
Lithium Ion (Li-Ion).......................... 0.2 2.5
Lithium Polymer............................... 0.2 2.5
Rechargeable Alkaline......................... 0.2 0.9
Nanophosphate Lithium Ion..................... 0.2 2.0
Silver Zinc................................... 0.2 1.2
------------------------------------------------------------------------
* If the presence of protective circuitry prevents the battery cells
from being discharged to the end-of-discharge voltage specified, then
discharge battery cells to the lowest possible voltage permitted by
the protective circuitry.
* * * * *
5.13. Unit Energy Consumption Calculation
Calculate unit energy consumption (UEC) for a battery charger using
one of the two equations (equation (i) or equation (ii)) listed below.
If a battery charger is tested and its charge duration as determined in
section 5.2 of this appendix minus 5 hours is greater than the
threshold charge time listed in table 5.3 below (i.e. (tcd-
5) * n > ta&m), use equation (ii) to calculate UEC;
otherwise calculate the battery charger's UEC using equation (i).
[[Page 31844]]
[GRAPHIC] [TIFF OMITTED] TR20MY16.163
Where:
E24 = 24-hour energy as determined in section 5.10 of
this appendix,
Ebatt = Measured battery energy as determined in section
5.8 of this appendix,
Pm = Maintenance mode power as determined in section 5.9
of this appendix,
Psb = Standby mode power as determined in section 5.11 of
this appendix,
Poff = Off mode power as determined in section 5.12 of
this appendix,
tcd = Charge test duration as determined in section 5.2
of this appendix, and
ta&m, n, tsb, and toff, are
constants used depending upon a device's product class and found in
the following table:
Table 5.3--Battery Charger Usage Profiles
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Product class Hours per day *** Charges Threshold
------------------------------------------------------------------------------------------------------------------------------- (n) charge time
Active + ------------- *
No. Description Rated battery energy Special characteristic maintenance Standby Off (toff) Number per ------------
(Ebatt) ** or battery voltage (ta&m) (tsb) day Hours
--------------------------------------------------------------------------------------------------------------------------------------------------------
1........... Low-Energy............. <=5 Wh................. Inductive Connection 20.66 0.10 0.00 0.15 137.73
****.
2........... Low-Energy, Low-Voltage <100 Wh................ <4 V................... 7.82 5.29 0.00 0.54 14.48
3........... Low-Energy, Medium- ....................... 4-10 V................. 6.42 0.30 0.00 0.10 64.20
Voltage.
4........... Low-Energy, High- ....................... >10 V.................. 16.84 0.91 0.00 0.50 33.68
Voltage.
5........... Medium-Energy, Low- 100-3000 Wh............ <20 V.................. 6.52 1.16 0.00 0.11 59.27
Voltage.
6........... Medium-Energy, High- ....................... >=20 V................. 17.15 6.85 0.00 0.34 50.44
Voltage.
7........... High-Energy............ >3000 Wh............... ....................... 8.14 7.30 0.00 0.32 25.44
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* If the duration of the charge test (minus 5 hours) as determined in section 5.2 of appendix Y to subpart B of this part exceeds the threshold charge
time, use equation (ii) to calculate UEC otherwise use equation (i).
** Ebatt = Rated battery energy as determined in 10 CFR part 429.39(a).
*** If the total time does not sum to 24 hours per day, the remaining time is allocated to unplugged time, which means there is 0 power consumption and
no changes to the UEC calculation needed.
**** Inductive connection and designed for use in a wet environment (e.g. electric toothbrushes).
[FR Doc. 2016-11486 Filed 5-19-16; 8:45 a.m.]
BILLING CODE 6450-01-P