Energy Conservation Program: Test Procedure for Uninterruptible Power Supplies, 31542-31560 [2016-11205]
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Federal Register / Vol. 81, No. 97 / Thursday, May 19, 2016 / Proposed Rules
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Dated at Rockville, Maryland, this 13th day
of May, 2016.
For the Nuclear Regulatory Commission.
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Secretary of the Commission.
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BILLING CODE 7590–01–P
DEPARTMENT OF ENERGY
10 CFR Parts 429 and 430
[Docket No. EERE–2016–BT–TP–0018]
RIN 1904–AD68
Energy Conservation Program: Test
Procedure for Uninterruptible Power
Supplies
Office of Energy Efficiency and
Renewable Energy, Department of
Energy.
ACTION: Notice of proposed rulemaking.
AGENCY:
The U.S. Department of
Energy (DOE) is proposing to revise its
battery charger test procedure
established under the Energy Policy and
Conservation Act of 1975, as amended.
These proposed revisions, if adopted,
will add a discrete test procedure for
uninterruptible power supplies (UPSs)
to the current battery charger test
procedure.
DATES: Meeting: DOE will hold a public
meeting on Thursday, June 9, 2016,
from 9:30 a.m. to 12:30 p.m., in
Washington, DC. The meeting will also
be broadcast as a webinar. See section
V, ‘‘Public Participation,’’ for webinar
registration information, participant
instructions, and information about the
capabilities available to webinar
participants.
Comments: DOE will accept
comments, data, and information
regarding this notice of proposed
rulemaking (NOPR) before and after the
public meeting, but no later than July
18, 2016. See section V, ‘‘Public
Participation,’’ for details.
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SUMMARY:
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51 FR 30028
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The public meeting will be
held at the U.S. Department of Energy,
Forrestal Building, Room 8E–089, 1000
Independence Avenue SW.,
Washington, DC 20585.
Any comments submitted must
identify the NOPR for Test Procedure
for Battery Chargers, and provide docket
number EE–2016–BT–TP–0018 and/or
regulatory information number (RIN)
number 1904–AD68. Comments may be
submitted using any of the following
methods:
1. Federal eRulemaking Portal:
www.regulations.gov. Follow the
instructions for submitting comments.
2. Email: UPS2016TP0018@
ee.doe.gov. Include the docket number
and/or RIN in the subject line of the
message.
3. Mail: Ms. Brenda Edwards, U.S.
Department of Energy, Building
Technologies Office, Mailstop EE–2J,
1000 Independence Avenue SW.,
Washington, DC 20585–0121. If
possible, please submit all items on a
CD, in which case it is not necessary to
include printed copies.
4. Hand Delivery/Courier: Ms. Brenda
Edwards, U.S. Department of Energy,
Building Technologies Office, 950
L’Enfant Plaza SW., Suite 600,
Washington, DC 20024. Telephone:
(202) 586–2945. If possible, please
submit all items on a CD, in which case
it is not necessary to include printed
copies.
For detailed instructions on
submitting comments and additional
information on the rulemaking process,
see section V of this document (Public
Participation).
Docket: The docket, which includes
Federal Register notices, public meeting
attendee lists and transcripts,
comments, and other supporting
documents/materials, is available for
review at https://www.regulations.gov/
#!docketDetail;D=EERE-2016-BT-TP0018. All documents in the docket are
listed in the www.regulations.gov index.
However, some documents listed in the
ADDRESSES:
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index, such as those containing
information that is exempt from public
disclosure, may not be publicly
available. The www.regulations.gov Web
page contains simple instructions on
how to access all documents, including
public comments, in the docket. See
section V for information on how to
submit comments through
www.regulations.gov.
FOR FURTHER INFORMATION CONTACT:
Jeremy Dommu, U.S. Department of
Energy, Office of Energy Efficiency and
Renewable Energy, Building
Technologies Office, EE–5B, 1000
Independence Avenue SW.,
Washington, DC 20585–0121.
Telephone: (202) 586–9870. Email:
battery_chargers_and_external_power_
supplies@ee.doe.gov.
In the Office of the General Counsel,
contact Mr. Pete Cochran, U.S.
Department of Energy, Office of the
General Counsel, GC–33, 1000
Independence Avenue SW.,
Washington, DC 20585–0121.
Telephone: (202) 586–9496. Email:
peter.cochran@hq.doe.gov.
For further information on how to
submit a comment, review other public
comments and the docket, or participate
in the public meeting, contact Ms.
Brenda Edwards at (202) 586–2945 or by
email: Brenda.Edwards@ee.doe.gov.
SUPPLEMENTARY INFORMATION: This
proposed rule would incorporate by
reference into 10 CFR part 430 the
testing methods contained in the
following commercial standard:
IEC 62040–3, ‘‘Uninterruptible power
systems (UPS)—Method of specifying
the performance and test requirements,’’
Edition 2.0, Section 6 ‘‘UPS tests,’’ and
Annex J ‘‘UPS efficiency—Methods of
measurement.’’
Copies of the IEC 62040–3 Ed. 2.0
standard are available from the
American National Standards Institute,
25 W. 43rd Street, 4th Floor, New York,
NY 10036 or at https://webstore.ansi
.org/.
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See section IV.M for further
discussion of this standard.
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Table of Contents
I. Authority and Background
II. Synopsis of the Notice of Proposed
Rulemaking
III. Discussion
A. Covered Products and Scope
B. Existing Test Procedures and Standards
Incorporated by Reference
C. Definitions
1. Energy Storage System
2. Normal Mode
3. Reference Test Load
4. Uninterruptible Power Supplies
D. Test Conditions
1. Accuracy and Precision of Measuring
Equipment
2. Environmental Conditions
3. Input Voltage and Frequency
E. Battery Configuration
F. Product Configuration
G. Average Power and Efficiency
Calculation
1. Average Power
2. Efficiency
H. Output Metric
I. Effective Date and Compliance of Test
Procedure
J. Sampling Plan for Determination of
Certified Rating
K. Certification Reports
IV. Procedural Issues and Regulatory Review
A. Review Under Executive Order 12866
B. Review Under the Regulatory Flexibility
Act
C. Review Under the Paperwork Reduction
Act of 1995
D. Review Under the National
Environmental Policy Act of 1969
E. Review Under Executive Order 13132
F. Review Under Executive Order 12988
G. Review Under the Unfunded Mandates
Reform Act of 1995
H. Review Under the Treasury and General
Government Appropriations Act, 1999
I. Review Under Executive Order 12630
J. Review Under Treasury and General
Government Appropriations Act, 2001
K. Review Under Executive Order 13211
L. Review Under Section 32 of the Federal
Energy Administration Act of 1974
M. Description of Material Incorporated by
Reference
V. Public Participation
A. Attendance at Public Meeting
B. Procedure for Submitting Prepared
General Statements for Distribution
C. Conduct of Public Meeting
D. Submission of Comments
E. Issues on Which DOE Seeks Comment
VI. Approval of the Office of the Secretary
I. Authority and Background
Title III of the Energy Policy and
Conservation Act of 1975 (42 U.S.C.
6291, et seq.; ‘‘EPCA’’ or, ‘‘the Act’’) sets
forth a variety of provisions designed to
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improve energy efficiency.1 Part B 2 of
title III, established the ‘‘Energy
Conservation Program for Consumer
Products Other Than Automobiles.’’
Battery chargers are among the
consumer products affected by these
provisions. (42 U.S.C. 6295(u))
Under EPCA, the energy conservation
program consists essentially of four
parts: (1) Testing, (2) labeling, (3)
Federal energy conservation standards,
and (4) certification and enforcement
procedures. The testing requirements
consist of test procedures that
manufacturers of covered products must
use as the basis for (1) certifying to DOE
that their products comply with the
applicable energy conservation
standards adopted under EPCA, and (2)
making representations about the
efficiency of those products. Similarly,
DOE must use these test procedures to
determine whether the products comply
with any relevant standards
promulgated under EPCA.
General Test Procedure Rulemaking
Process
Under 42 U.S.C. 6293, EPCA sets forth
the criteria and procedures DOE must
follow when prescribing or amending
test procedures for covered products.
EPCA provides in relevant part that any
test procedures prescribed or amended
under this section shall be reasonably
designed to produce test results which
measure energy efficiency, energy use or
estimated annual operating cost of a
covered product during a representative
average use cycle or period of use and
shall not be unduly burdensome to
conduct. (42 U.S.C. 6293(b)(3))
In addition, if DOE determines that a
test procedure amendment is warranted,
it must publish proposed test
procedures and offer the public an
opportunity to present oral and written
comments on them. (42 U.S.C.
6293(b)(2)) Finally, in any rulemaking to
amend a test procedure, DOE must
determine to what extent, if any, the
proposed test procedure would alter the
measured energy efficiency of any
covered product as determined under
the existing test procedure. (42 U.S.C.
6293(e)(1))
Background
The ‘‘Uniform Test Method for
Measuring the Energy Consumption of
Battery Chargers’’ in appendix Y to
subpart B of 10 CFR part 430 specifies
1 All references to EPCA refer to the statute as
amended through the Energy Efficiency
Improvement Act, Public Law 114–11 (April 30,
2015).
2 For editorial reasons, Part B was redesignated as
Part A upon incorporation into the U.S. Code (42
U.S.C. 6291–6309, as codified).
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the testing requirements for battery
chargers. DOE last amended this test
method with the publication of a test
procedure final rule on June 1, 2011,
which codified a new active-mode test
procedure and amended the existing
standby and off-mode test procedures.
76 FR 31750. As federal standards for
battery chargers have yet to be finalized,
DOE has not required manufacturers to
submit energy efficiency data for their
products tested under the battery
charger test procedure.
DOE published a notice of proposed
rulemaking (NOPR) on March 27, 2012,
regarding energy conservation standards
for battery chargers and external power
supplies (March 2012 NOPR) where it
proposed standards for battery chargers,
including uninterruptible power
supplies (UPSs). 77 FR 18478
Following the publication of the 2011
battery charger test procedure final rule
and the March 2012 NOPR, DOE
explored whether to regulate UPSs as
‘‘computer systems.’’ See, e.g., 79 FR
11345 (Feb. 28, 2014) (proposed
coverage determination); 79 FR 41656
(July 17, 2014) (computer systems
framework document). DOE received a
number of comments in response to
those documents (and the related public
meetings) regarding testing of UPSs,
which are discussed in this NOPR. At
the same time, DOE received questions
and requests for clarification regarding
the testing, rating, and classification of
battery chargers.
As part of the continuing effort to
establish federal efficiency standards for
battery chargers and to develop a clear
and widely applicable test procedure,
DOE published a notice of data
availability (May 2014 NODA) on May
15, 2014. 79 FR 27774. This NODA
sought comments from stakeholders
concerning the repeatability of the test
procedure when testing battery chargers
with several consumer configurations
and on the future market penetration of
new battery charging technologies that
may require revisions to the battery
charger test procedure. DOE also sought
comments on the reporting
requirements for manufacturers
attempting to comply with the
California Energy Commission’s (CEC’s)
efficiency standards for battery chargers
in order to understand certain data
discrepancies in the CEC database.
These issues were discussed during
DOE’s NODA public meeting on June 3,
2014.
Based upon discussions from the May
2014 NODA public meeting and written
comments submitted by various
stakeholders, DOE published a NOPR
(August 2015 NOPR) to revise the
current battery charger test procedure
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on August 6, 2015. 80 FR 46855. DOE
received a number of stakeholder
comments on the August 2015 NOPR
and the computer systems framework
document regarding regulation of
battery chargers including UPSs. After
considering these comments, DOE
reconsidered its position and found that
since a UPS meets the definition of a
battery charger, it is more appropriate to
regulate UPSs as part of the battery
charger rulemaking. Therefore, in
today’s notice DOE proposes to amend
the battery charger test procedure to
include specific test provisions for
UPSs.
II. Synopsis of the Notice of Proposed
Rulemaking
This proposal seeks to add provisions
for testing UPSs to the battery charger
test procedure. Specifically, DOE is
proposing to incorporate by reference
specific sections of IEC 62040–3 Ed 2.0
with additional instructions, into the
current battery charger test procedure
published at appendix Y to subpart B of
10 CFR part 430. Additionally, this
proposal seeks to add formal definitions
for uninterruptible power supply,
voltage and frequency dependent UPSs,
voltage independent UPSs, voltage and
frequency independent UPSs, energy
storage systems, normal mode and
reference test load to appendix Y to
subpart B of 10 CFR part 430 and revise
the compliance certification
requirements for battery chargers
published at 10 CFR 429.39.
III. Discussion
In response to the August 2015 NOPR,
DOE received written comments from
18 interested parties, including
manufacturers, trade associations,
standards development organizations
and energy efficiency advocacy groups.
Table III–1 below lists only the entities
that commented on the proposed
exclusion of UPSs, as battery chargers.
These comments are discussed in
further detail below. The full set of
comments on the battery charger test
procedure NOPR can be found at: https://
www.regulations.gov/#!docket
Browser;rpp=25;po=0;dct=PS;D=EERE2014-BT-TP-0044.
TABLE III–1—INTERESTED PARTIES THAT PROVIDED WRITTEN COMMENTS ON PROPOSED EXCLUSION OF UPSS AS
BATTERY CHARGERS IN THE AUGUST 2015 NOPR
Comment No.
(docket
reference)
Commenter
Acronym
Organization type/affiliation
California Investor Owned Utilities .............................
Natural Resources Defense Council, Appliance
Standards Awareness Project, and Northwest Energy Efficiency Alliance.
Schneider Electric .......................................................
CA IOUs .........................................
NRDC, ASAP, and NEEA ..............
Utility Association ...........................
Energy
Efficiency
Advocacy
Groups.
21
20
Schneider Electric ..........................
Manufacturer ..................................
12
Similarly, in response to the computer
systems framework document, DOE
received written comments from 9
interested parties, including
manufacturers, trade associations,
standards development organizations,
and energy efficiency advocacy groups.
Table III–2 below lists only the entities
that commented on the inclusion of
UPSs in the computer systems
rulemaking. These comments are also
discussed in detail below. The full set
of comments on the computer systems
framework document can be found at:
https://www.regulations.gov/#!docket
Browser;rpp=25;po=0;dct=PS;D=EERE2014-BT-STD-0025.
TABLE III–2—INTERESTED PARTIES THAT PROVIDED WRITTEN COMMENTS ON THE INCLUSION OF UPSS IN THE COMPUTER
SYSTEMS FRAMEWORK DOCUMENT
Commenter
Acronym
Organization type/affiliation
Information Technology Industry Council ...................
National Electrical Manufacturers Association ...........
Schneider Electric .......................................................
ITI ...................................................
NEMA .............................................
Schneider Electric ..........................
Trade Association ..........................
Trade Association ..........................
Manufacturer ..................................
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A. Covered Products and Scope
DOE has proposed several different
methods of handling UPSs throughout
the course of the battery chargers and
computer systems rulemakings.
Originally, DOE had proposed energy
conservation standards for UPSs as part
of the 2012 battery chargers NOPR. DOE
proposed that UPSs be part of product
class 10a and 10b and be regulated
using the same energy consumption
metric (annual unit energy consumption
or ‘‘UEC’’) and test procedure as all
other battery chargers, using a usage
profile assumption for those product
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classes that is typical of UPSs. 77 FR
18478. However, in 2014, DOE proposed
that UPSs be included as part of the
proposed coverage determination for
computer systems. As outlined in the
computer systems framework document,
DOE sought stakeholder feedback of its
consideration of referencing IEC 62040–
3 Edition 2.0, ‘‘Uninterruptible power
systems (UPS)—Method of specifying
the performance and test requirements’’,
March 2011 (IEC 62040–3 Ed. 2.0), as
the test procedure for UPSs with the
inclusion of additional instructions
from ENERGY STAR UPS Version 1.0,
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Comment No.
(docket
reference)
10
15
08
‘‘ENERGY STAR Program Requirements
for Uninterruptible Power Supplies,’’
Rev. July 2012 (ENERGY STAR UPS V.
1.0). This test procedure would measure
the average conversion efficiency of a
UPS with test loads connected to the
UPS.
DOE received comments on the
battery charger test procedure NOPR
from Schneider Electric and the CA
IOUs opposing the exclusion of UPSs
from the scope of the battery charger test
procedure. These stakeholders
highlighted the usage of the current
battery charger test procedure by CEC to
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regulate UPSs under the state’s own
battery charger energy conservation
program. (Docket No. EERE–2014–BT–
TP–0044, Schneider Electric, No, 12 at
p. 1, Docket No. EERE–2014–BT–TP–
0044, CA IOUs, No. 21 at p. 3) Their
comments emphasize that UPSs are a
type of backup battery charger and
should remain in the scope of the
battery charger test procedure.
Similarly, NRDC, ASAP, and NEEA
submitted comments recommending
that battery backup systems be included
in the scope of the battery charger test
procedure. Further, NRDC, ASAP, and
NEEA recommended that DOE exclude
battery backup systems as a covered
product in order to allow the CEC to
continue to enforce its standards for
these products until the computer
systems standards become effective.
(Docket No. EERE–2014–BT–TP–0044,
NRDC, ASAP, and NEEA, No. 20, p. 2)
After considering all related
stakeholder comments, DOE believes
that it is most appropriate to include
UPSs within the scope of the battery
charger test procedure. Although UPSs
may provide various types of power
conditioning and monitoring
functionality depending on their
architecture and input dependency,
they primarily maintain the fullycharged state of lead acid batteries with
relatively high self-discharge rates so
that in the event of a power outage, they
are able to provide backup power
instantly to the connected load.
Maintaining the lead acid battery
therefore directly affects a UPS’s overall
energy efficiency. In 10 CFR 430.2, a
battery charger is defined as a device
that charges batteries for consumer
products. Because UPSs that are in
scope of this rulemaking have the
primary task of maintaining a charged
lead acid battery, DOE concludes that
UPSs meet the definition of a battery
charger and, as such, should be
considered within the scope of the
battery charger test procedure.
UPSs are defined in IEC 62040–3 Ed.
2.0 as a combination of convertors,
switches and energy storage devices
(such as batteries), constituting a power
system for maintaining continuity of
load power in case of input power
failure. Today, DOE proposes to adopt
this definition for UPSs; that is, only
battery chargers that meet the abovestated definition of a UPS are subject to
the testing requirements proposed in
this NOPR. While UPSs with a variety
of architectures, input dependency and
input/output characteristics may meet
IEC’s definition, DOE is further
proposing to limit the applicability of
this test procedure to only those that
have an AC output to help limit the
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scope of the UPS test procedure. DOE
emphasizes that this proposal to include
specific test provisions for UPSs in the
battery charger test procedure only
applies to products that meet the above
stated definition of a UPS and have an
AC output.
DOE requests comment on the
proposal to include specific test
provisions for UPSs, as defined above,
in the battery charger test procedure.
B. Existing Test Procedures and
Standards Incorporated by Reference
DOE is proposing to add specific
testing provisions for UPSs in the
battery charger test procedure, as the
Department believes that the
specifications in the current battery
charger test procedure are not
appropriate for UPSs. Most battery
chargers have four modes of operation:
(1) Active mode (charging batteries that
are at various stages of depletion); (2)
maintenance mode (maintaining fully
charged batteries); (3) standby mode
(plugged in with no battery connected to
charge and all manual on-off switches
turned on); and (4) off mode (plugged in
with no battery connected to charge and
all manual on-off switches turned off).
The current battery charger test
procedure measures energy
consumption in these modes because
most battery chargers generally spend a
significant amount of time in all four
modes of operation. Most battery
chargers are used to charge the batteries
of products that are designed to be
regularly operated using battery power.
This makes the current test procedure
output metrics appropriate for
representing the energy consumption of
most kinds of battery chargers during a
representative average use cycle.
In contrast, the current test procedure,
which measures energy consumption of
a battery charger as it charges a fully
discharged battery, is inappropriate for
a UPS since a UPS rarely has a fully
discharged battery. The UPS’s battery is
only infrequently depleted during a
power outage when a connected load
discharges the energy stored within the
UPS’s battery in order to continue
normal operation of the powered
product. Likewise, it is only after power
has been restored following an outage
that the UPS charges depleted batteries.
The vast majority of the time a UPS
provides a small amount of charge
necessary to maintain fully charged
batteries and also delivers power to a
connected load. Therefore, in order to
accurately capture the energy
consumption and energy efficiency of
the normal operation of a UPS, the test
procedure should measure the energy
consumption of maintaining a fully
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charged battery and the conversion
losses associated with delivering load
power.
The following subsections discuss
each mode of operation that is currently
included within the DOE battery charger
test procedure, and the rationale for
why each mode is not applicable to
UPSs.
1. Active mode: Section 2.1 of
appendix Y to subpart B of 10 CFR part
430 defines active mode or charge mode
as a state in which the battery charger
system is connected to the main
electricity supply, and the battery
charger is delivering current, equalizing
cells, and performing other one-time or
limited-time functions in order to bring
the battery to a fully charged state. In
active mode, the battery charger is
charging a battery that is partially or
fully discharged. However, unlike other
battery chargers, UPSs seldom have a
fully-discharged battery. UPSs primarily
maintain the fully-charged state of their
internal batteries so that in the event of
a power outage, the internal batteries are
able to instantly provide backup power
to a connected load. However, power
outages are infrequent in the United
States and therefore a UPS rarely
switches to backup power and
consumes its stored energy. Because the
battery is maintained in a fully charged
state during the majority of a UPS’s
service life, UPSs are almost never
required to enter active mode to
replenish a depleted battery.
Consequently, it would not be
appropriate to measure the active mode
energy consumption of a UPS by the
current battery charger test procedure
because the resulting measured energy
would not be representative for a UPS
in typical use as required by 42 U.S.C.
6293(b)(3). Two other outputs of the
current test procedure, battery capacity
and charge time, are related to
measuring the energy consumption in
active mode. Because the active mode is
generally not common for a UPS,
measuring battery capacity and charge
time would typically not be
representative.
2. Maintenance mode: Once the
batteries have been fully charged, a
battery charger typically enters a
maintenance mode intended to maintain
the fully charged state of batteries with
a finite self-discharge rate, while
protecting it from overcharging.
Although UPSs spend the majority of
their service life in this mode, UPSs also
continuously provide power to a
connected load. This aspect is missing
from the current battery charger test
procedure, which does not require a
load to be connected to the battery
charger—only to a battery. UPSs are
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almost always connected to a load, such
as a computer, because the primary
purpose of a UPS is to provide power
in the event of an unexpected power
outage. Leaving the UPS unconnected to
a load would not be representative of
typical usage, and the resulting
measured energy consumption would
not be representative, as required by 42
U.S.C. 6293(b)(3).
3. Standby and off modes: The current
battery charger test procedure requires
that, in addition to active and
maintenance mode, a battery charger’s
energy consumption be measured in two
other modes of operation; standby and
off mode. In standby mode, the battery
charger remains connected to the main
electricity supply with the battery itself
disconnected and all manual on-off
switches (if applicable) turned on. In off
mode, the battery charger remains
connected to the main electricity supply
with the battery itself disconnected and
all manual on-off switches (if
applicable) turned off. UPSs never
experience these modes of operation in
typical use since they are always
connected to mains power and have
batteries attached in order to service
their loads in the event of a power
outage. Therefore, testing UPSs in
standby and off modes would not be
representative of typical usage, and the
resulting measured energy consumption
would not be representative, as required
by 42 U.S.C. 6293(b)(3).
As each of the modes of operation
discussed above is not directly
applicable to UPSs, DOE proposes to
amend the current battery charger test
procedure to add auxiliary instructions
for testing a UPS that will better capture
the device’s real world energy
performance. More specifically, DOE
proposes to define ‘‘normal mode’’ as a
mode of operation where the UPS
maintains a battery while
simultaneously powering a connected
load.
In order to measure energy
consumption during normal mode, DOE
proposes to incorporate by reference
Section 6 and Annex J of IEC 62040–3
Ed. 2.0 in the battery charger test
procedure. This test method requires
that power consumption of a UPS be
measured in normal mode with
reference test loads equal to 25%, 50%,
75%, and 100% of the unit’s rated
power. Each of these individual
efficiency data points is then weighted
by a coefficient that is specific for each
UPS architecture and combined to
determine the overall average efficiency
of the unit. DOE is aware that the IEC
standard is under revision and will
consider amending this test procedure
to further harmonize with any finalized
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revision of this industry test procedure.
Furthermore, DOE proposes to include
additional instructions, some of which
are provided in the ENERGY STAR UPS
V. 1.0 specification. Discussion of these
additional instructions is found in
sections III.C and III.D of this proposed
rule.
DOE requests stakeholder comments
on the type of changes that are being
considered for the revised IEC 62040–3
standard and how it may impact the test
procedure proposed today.
Because DOE is proposing to adopt
testing requirements for UPSs from IEC
62040–2 Ed. 2.0 with additional
instructions where appropriate, the
following sections discuss these
proposed requirements including
definitions, test conditions, battery and
product configuration, average power
and efficiency calculations, output
metric, effective date and compliance
requirements, sampling plan and
certification reports.
C. Definitions
DOE proposes to include the
following definitions, in alphabetical
order, in section 2 of appendix Y to
subpart B of 10 CFR part 430. DOE
requests comment on all proposed
definitions, particularly those that are
not defined in existing industry
standards.
1. Energy Storage System
DOE proposes the following
definition for an Energy Storage System
of a UPS: ‘‘Energy storage system is a
system consisting of single or multiple
devices designed to provide power to
the UPS inverter circuitry.’’
2. Normal Mode
Normal mode for UPSs is similar to
the maintenance mode of other battery
chargers as defined in appendix Y to
subpart B of 10 CFR part 430 in that the
UPS maintains the fully charged state of
batteries with a finite self-discharge rate,
while protecting it from overcharging.
However, in addition to maintaining a
battery, a UPS in normal mode also
continuously provides power to a load.
In order to highlight this distinction,
DOE proposes the following definition
for the normal mode of operation for a
UPS.
‘‘Normal mode is a mode of operation
for a UPS in which:
(i) The UPS provides required output
power to the connected load without
switching to battery power,
(ii) the energy storage system is being
maintained at full charge, and
(iii) the load connected to the UPS is
within the UPS’s specified power
rating.’’
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3. Reference Test Load
To describe the load that is used for
testing UPSs, DOE proposes the
following definition for reference test
load.
‘‘Reference test load is a load or
condition with a power factor of greater
than 0.99 in which the AC output socket
of the UPS delivers the active power (W)
for which the UPS is rated.’’
While IEC 62040–3 Ed. 2.0 also
provides a definition for reference test
load, it does not explicitly address
whether such a test load is linear or
non-linear in nature. Similarly, section
4.2 of ENERGY STAR UPS V. 1.0 calls
for the reference test load to be resistive
without clearly defining the term
‘resistive’. DOE’s proposed definition
properly characterizes the test load to be
used for UPS testing and removes
ambiguity by requiring the test load to
be linear and resistive through the
power factor requirement.
4. Uninterruptible Power Supplies
DOE proposes the following
definition for a UPS:
‘‘Uninterruptible power supply or
UPS means a battery charger consisting
of a combination of convertors, switches
and energy storage devices, constituting
a power system for maintaining
continuity of load power in case of
input power failure.’’
DOE is also proposing to include
definitions for voltage independent,
voltage and frequency dependent, and
voltage and frequency independent UPS
architectures based on the definitions
from section 1.0 of ENERGY STAR UPS
V. 1.0 to differentiate between different
UPS load ratings. The proposed
definitions are as follows:
‘‘Voltage and frequency dependent
UPS or VFD UPS means a UPS that
produces an alternating current (AC)
output where the output voltage and
frequency are dependent on the input
voltage and frequency. This UPS
architecture does not provide corrective
functions like those in voltage
independent and voltage and frequency
independent systems.’’
A typical VFD UPS connects the
protected load directly to the main
electricity supply without performing
any voltage or frequency conditioning.
In the event the input voltage or
frequency fails or simply falls outside a
manufacturer-specified range, the VFD
UPS shifts the source of the output
power from the main electricity supply
to the battery power by detecting the
fault condition and turning on the
internal DC to AC inverter circuitry.
Because the detection of a fault
condition and the subsequent turning
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on of the DC to AC inverter circuitry
requires a finite amount of time, the
switchover process is not instantaneous
and generally requires tens of
milliseconds. This UPS architecture
may therefore not be suitable for
protecting loads that are sensitive to
brief dips and surges in the input power
supply.
‘‘Voltage independent UPS or VI UPS
means a UPS that produces an AC
output within a specific tolerance band
that is independent of under-voltage or
over-voltage variations in the input
voltage. The output frequency of a VI
UPS is dependent on the input
frequency, similar to a voltage and
frequency dependent system.’’
A VI UPS functions similarly to a VFD
UPS in that it also powers the protected
load using the main electricity supply.
However, unlike a VFD UPS, a VI UPS
is able to perform minor conditioning of
the input voltage when it is marginally
out of tolerance without switching to
battery power. A VI UPS typically
achieves this by using a Buck-boost
transformer, a component that can
detect dips and surges in the input
voltage and adjust its winding ratio such
that the output voltage remains
constant. However, if the perturbation
in the input voltage is greater than a
predetermined range set by the
manufacturer, the VI UPS will switch to
the battery power similar to a VFD UPS.
A VI UPS is unable to protect the load
against fluctuations in the input
frequency without switching to battery
power.
‘‘Voltage and frequency independent
UPS or VFI UPS means a UPS where the
device remains in normal mode
producing an AC output voltage and
frequency that is independent of input
voltage and frequency variations and
protects the load against adverse effects
from such variations without depleting
the stored energy source. The input
voltage and frequency variations
through which the UPS must remain in
normal mode are as follows:
i. ±10% of the rated input voltage or
the tolerance range specified by the
manufacturer, whichever is greater; and
ii. ±2% of the rated input frequency
or the tolerance range specified by the
manufacturer, whichever is greater.’’
A VFI UPS consists of an AC to DC
converter that charges the UPS battery
and a DC to AC inverter that converts
the DC battery voltage back to AC in
order to power the connected load.
However, unlike a VFD or a VI UPS
where the DC to AC inverter is turned
on only when a fault condition is
detected, the inverter in a VFI UPS is
always in operation ensuring that the
connected load is always powered
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through the battery power, which is
continuously charged using main
electricity supply. The use of a VFI
device is particularly important when
the protected load is sensitive to the
slightest change in input voltage and
frequency.
To help manufacturers determine
whether a UPS is properly considered to
be VFD, VI, or VFI, DOE is including
tests to verify the input dependency of
the UPS as follows: VI input
dependency may be verified by
performing the steady state input
voltage tolerance test in section 6.4.1.1
of IEC 62040–3 Ed. 2.0 and observing
that the output voltage remains within
the specified limit during the test. VFD
input dependency may be verified by
performing the AC input failure test in
section 6.2.2.7 of IEC 62040–3 Ed. 2.0
and observing that, at a minimum, the
UPS switches from normal mode of
operation to battery power while the
input is interrupted. VFI input
dependency may be verified by
performing the steady state input
voltage tolerance test and the input
frequency tolerance test specified in
sections 6.4.1.1 and 6.4.1.2 of IEC
62040–3 Ed. 2.0 and observing that, at
a minimum, the output voltage and
frequency remain within the specified
output tolerance band during the test.
These tests may be performed to
determine the input dependency
supported by the test unit.
D. Test Conditions
Although a majority of the test
conditions are adopted from the IEC
62040–3 Ed 2.0 standard, DOE proposes
certain supplementary instructions for
the test conditions in appendix Y to
subpart B of 10 CFR part 430 in order
to eliminate the possibility of ambiguity.
DOE requests comment on the proposed
test conditions.
1. Accuracy and Precision of Measuring
Equipment
In this NOPR, DOE proposes that the
power meter and other equipment used
during the test procedure must provide
true root mean square (r. m. s.)
measurements of the active input and
output power, with an uncertainty at
full rated load of less than or equal to
0.5 percent at the 95 percent confidence
level notwithstanding that voltage and
current waveforms can include a
harmonic component. Further, DOE
proposes that the power meter and other
equipment must measure input and
output values simultaneously.
2. Environmental Conditions
IEC 62040–3 Ed 2.0 requires that the
ambient temperature must be in the
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range of 20 °C to 30 °C. In order to
ensure repeatability, DOE proposes to
increase the precision required for
ambient temperature measurements,
while keeping the same range. As a
result, the ambient temperature must be
20.0 °C to 30.0 °C (i.e., increasing the
required precision by one decimal
place) and the measurement must
include all uncertainties and
inaccuracies introduced by the
temperature measuring equipment.
Extending the precision of IEC’s
ambient temperature range requirement
by one decimal place allows DOE to
minimize rounding errors and avoid
scenarios where a temperature of
19.6 °C would be rounded to 20 °C
during testing and potentially provide
higher efficiency usage values than
those obtained at or above 20.0 °C. The
proposal also requires that the tests be
carried out in a room with an air speed
immediately surrounding the unit under
test (UUT) of less than or equal to
0.5 m/s. There must be no intentional
cooling of the UUT such as by use of
separately powered fans, air
conditioners, or heat sinks. The UUT
must be tested on a thermally nonconductive surface.
3. Input Voltage and Frequency
DOE proposes that the AC input
voltage to the UUT be within 3 percent
of the highest rated voltage and the
frequency be within 1 percent of the
highest rated frequency of the device.
E. Battery Configuration
Section J.2.2 of the IEC 62040–3 Ed.
2.0 standard requires that the UPS
operate in normal mode during testing
and that the transfer of energy to and
from the energy storage system be
prevented during the test. Further, IEC
recommends disconnecting the energy
storage system to prevent such transfer
of energy. While this approach is
appropriate for measuring the losses
within the inverter components,
disconnecting the energy storage system
prevents the capturing of losses in the
battery charger components of the UPS.
UPSs covered under today’s proposed
scope most commonly use lead acid
batteries as their energy storage systems,
and these batteries have a relatively
high self-discharge rate. Over time,
these UPSs expend a considerable
amount of cumulative energy countering
the self-discharge of fully charged lead
acid batteries in real life use under
normal mode operation. Disconnecting
the battery during testing as
recommended by IEC will fail to
account for this additional energy spent
by the battery charging components.
Because DOE intends to capture a
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complete picture of the energy
performance of UPSs as part of today’s
rulemaking, DOE proposes that the
energy storage systems must remain
connected throughout the test.
Batteries in UPSs must remain fully
charged, standing by to provide backup
power in the event of a power failure.
Battery charging requirements must
therefore be standardized such that the
batteries are fully charged during testing
and representative of the state of a UPS
in real life use. Therefore, DOE proposes
to standardize battery charging
requirements for UPSs by including the
following instructions in section 4.2.1 of
appendix Y to subpart B of 10 CFR part
430. These requirements, which ensure
that the battery is fully charged prior to
testing, specify charging the battery for
an additional 5 hours after the UPS has
indicated that it is fully charged, or, if
the product does not have a battery
indicator but the user manual specifies
a time, charging the battery for 5 hours
longer than the manufacturer’s estimate.
Finally, the proposal requires charging
the battery for 24 hours if the UPS does
not have an indicator or an estimated
charging time.
F. Product Configuration
For configuring UPSs for testing, DOE
proposes to incorporate by reference
Appendix J.2 of IEC 62040–3 Ed 2.0 in
section 4.2.1 of the proposed appendix
Y to subpart B of the 10 CFR part 430.
In addition to the IEC test method, DOE
proposes to include additional
requirements for UPS operating mode
conditions and energy storage system
derived from ENERGY STAR UPS V.
1.0. DOE is not considering including
requirements for back-feeding, which
are specified in ENERGY STAR UPS V.
1.0 because back-feeding will not apply
to the UPSs that are in the proposed
scope of this rulemaking.
G. Average Power and Efficiency
Calculation
1. Average Power
DOE proposes two different methods
for calculating average power so that
manufacturers have the option of using
a method better suited to the testing
equipment already available at their
disposal without have to purchasing
new equipment. DOE believes this will
reduce testing burden. DOE proposes to
specify these calculation methods in
section 4.3.1 of the proposed appendix
Y to subpart B of 10 CFR part 430. The
first proposed method of calculating
average power is to divide accumulated
energy (Ei) by the specified period for
each test (Ti) and recording the
accumulated energy (Ei) in kWh. For
this method, the average power is
calculated using the following equation:
Additionally, DOE proposes a second
method to calculate average power by
sampling the power at a rate of at least
1 sample per second and computing the
arithmetic mean of all samples over the
time period specified for each test (Ti).
For this method, the average power
(Pavg) is calculated using the following
equation:
Where Pavg represents average power,
Pi represents measured power during a
single measurement (i), and n represents
total number of measurements.
DOE requests comment on the
proposed two different methods of
calculating average power. DOE requests
comment on the comparability of the
results from the two methods.
2. Efficiency
DOE proposes to calculate the
efficiency of UPSs at each loading point
as specified in section J.3 of IEC 62040–
3 Ed 2.0. DOE also proposes additional
requirements from ENERGY STAR UPS
V. 1.0 for the purpose of ensuring
repeatable and reproducible tests.
ENERGY STAR UPS V. 1.0 specifies
requirements for ensuring the unit is at
steady state and calculating the
efficiency measurements. DOE also
proposes to require that the input
dependency of the UPS be determined
as described in section III.C.4 of this
NOPR. The proposed requirements are
included in section 4.3 of the proposed
appendix Y to subpart B of 10 CFR part
430.
H. Output Metric
To capture the energy efficiency of a
UPS, DOE proposes that the device be
tested in normal mode. DOE further
proposes to use an average load adjusted
efficiency metric, rounded to one tenth
of a percentage point, as the final output
of this UPS test procedure. DOE’s
proposed output metric for UPSs
matches the output metric utilized by
ENERGY STAR UPS V. 1.0. DOE is also
proposing to adopt the load weightings
specified in ENERGY STAR UPS V. 1.0
for calculating load adjusted average
efficiency of UPSs. These load
weightings vary based on the ratio of the
reference test load to the full rated load
of the device, the UPS architecture and
the output power rating of a UPS.
These weightings are widely used by
manufacturers to certify their UPSs to
ENERGY STAR specifications and
indicate the typical amount of time a
UPS spends at each loading point.
Therefore, DOE believes the use of load
weightings allow the proposed final
metric to capture the real world energy
performance of UPSs accurately and
representatively. The requirements for
calculating the final metric, shown in
Table III–3, are proposed to be
incorporated in section 4.3.5 of
appendix Y to subpart B of 10 CFR part
430. The proposed equation to calculate
the average load adjusted efficiency of
UPSs is as follows:
Effavg = (t25% × Eff|25%) + (t50% × Eff|50%)
+ (t75% × Eff|75%) + (t100% × Eff|100%)
Where:
Effavg = average loading-adjusted efficiency
tn% = proportion of time spent at the
particular n% of the reference test load
Effn% = efficiency at the particular n% of the
reference test load
Portion of time spent at reference load
Rated output power
(W)
Input dependency characteristic
P ≤ 1500 W .......................................
VFD ..................................................
VI or VFI ...........................................
VFD, VI, or VFI ................................
25%
P > 1500 W .......................................
EISA 2007 amended EPCA to require
DOE to implement a standby and off
mode energy consumption
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0.2
0
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measurement, if technically feasible, in
new or existing test procedures that do
not have this measurement. (42 U.S.C.
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0.2
0.3
0.3
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0.3
0.4
0.4
0.3
0.3
0.3
6295(gg)(2)(A)) EISA 2007 also requires
any final rule establishing energy
conservation standards for a covered
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product, adopted after July 1, 2010, to
incorporate standby mode and off mode
energy use into a single amended or
new standard, if feasible. (42 U.S.C.
6295(gg)(3)(A))
EPCA defines the three modes that
consumer products can be in as: (1)
Active mode, (2) standby mode, and (3)
off mode. (42 U.S.C. 6295(gg)(1)) DOE
incorporated EPCA’s definitions for
active, standby, and off modes into 10
CFR 430.2. Each of these definitions
requires that the product be ‘‘connected
to a main power source.’’ DOE is
proposing a test procedure under which
UPSs would be tested in normal mode,
the only mode that a UPS is in when
connected to a power source, except in
the rare occasions that it is in ‘‘charge
mode.’’ EPCA requires that any
prescribed or amended test procedure
shall be designed to produce test results
which measure energy efficiency or
energy use during a representative
average use cycle or period of use. (42
U.S.C. 6293(b)(3)). As discussed in
section III.B, a UPS is almost never in
charge mode, and therefore measured
energy for this mode would not be
representative for a UPS in typical use
as required by 42 U.S.C. 6293(b)(3).
Thus, measuring the energy use of a
UPS in normal mode effectively
captures the energy used during the
entirety of the time that a UPS is
connected to mains power. As such, the
test procedure proposed here
incorporates measurement of energy use
during active, standby, and off modes,
as EPCA defines those terms.
DOE requests comment on the
proposed output metric for UPSs.
I. Effective Date and Compliance of Test
Procedure
If adopted, the effective date for this
UPS test procedure would be 30 days
after publication of the test procedure
final rule in the Federal Register. At
that time, the new metrics and any other
measure of energy performance which
depends on these metrics may be
represented pursuant to the final rule.
On or after 180 days after the date of
publication of the test procedure final
rule, any such representations,
including those made on marketing
materials and product labels would be
required to be based upon results
generated under the final test procedure.
J. Sampling Plan for Determination of
Certified Rating
For any covered product,
manufacturers are required to determine
the represented value, which includes
the certified rating, for each basic model
of the product in accordance with the
DOE test procedure. Because today’s
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proposed test procedure for UPSs and
resulting metric differs from other
battery chargers, DOE proposes that
UPSs would certify the average load
adjusted efficiency metric (Effavg)
described in section III.H, as the
representative value of efficiency for
UPSs. In order to determine a rating for
certifying compliance or making energy
use representations, DOE typically
requires manufacturers to test each basic
model in accordance with the
applicable DOE test procedure and
apply the appropriate sampling plan.
DOE proposes that the sampling
provisions and certified rating
requirements for battery chargers be
applicable to UPSs.
K. Certification Reports
In addition to the requirements
specified in 10 CFR 429.12, which are
applicable to each basic model of a
covered product, DOE proposes the
following additional product specific
public information be included in the
battery charger certification report for
UPSs in 10 CFR 429.39:
1. Active power, in Watts, and apparent
power, in Volt-Amperes, of the UPS
2. Rated input and output voltage, in
Volts, of the UPS
3. Efficiency at 25 percent, 50 percent,
75 percent, and 100 percent, and
average normal mode loading
efficiency of UPS
IV. Procedural Issues and Regulatory
Review
A. Review Under Executive Order 12866
The Office of Management and Budget
(OMB) has determined that test
procedure rulemakings do not constitute
‘‘significant regulatory actions’’ under
section 3(f) of Executive Order 12866,
Regulatory Planning and Review, 58 FR
51735 (Oct. 4, 1993). Accordingly, this
action was not subject to review under
the Executive Order by the Office of
Information and Regulatory Affairs
(OIRA) in the Office of Management and
Budget.
B. Review Under the Regulatory
Flexibility Act
The Regulatory Flexibility Act (5
U.S.C. 601 et seq.) requires preparation
of an initial regulatory flexibility
analysis (IFRA) for any rule that by law
must be proposed for public comment,
unless the agency certifies that the rule,
if promulgated, will not have a
significant economic impact on a
substantial number of small entities. As
required by Executive Order 13272,
‘‘Proper Consideration of Small Entities
in Agency Rulemaking,’’ 67 FR 53461
(August 16, 2002), DOE published
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procedures and policies on February 19,
2003, to ensure that the potential
impacts of its rules on small entities are
properly considered during the DOE
rulemaking process. 68 FR 7990. DOE
has made its procedures and policies
available on the Office of the General
Counsel’s Web site: https://energy.gov/
gc/office-general-counsel.
DOE reviewed the test procedure
considered in this proposed rule under
the provisions of the Regulatory
Flexibility Act (RFA) and the policies
and procedures published on February
19, 2003. DOE has concluded that the
proposed rule would not have a
significant impact on a substantial
number of small entities. The factual
basis for this certification is as follows.
The Small Business Administration
(SBA) considers a business entity to be
a small business, if, together with its
affiliates, it employs less than a
threshold number of workers specified
in 13 CFR part 121. These size standards
and codes are established by the North
American Industry Classification
System (NAICS). The threshold number
for NAICS classification code 335999,
which applies to ‘‘all other
miscellaneous electrical equipment and
component manufacturing’’ and
includes UPSs, is 500 employees.
To estimate the number of companies
that could be small business
manufacturers of the equipment affected
by this rulemaking, DOE conducted a
market survey using available public
information to identify potential small
manufacturers. DOE’s research involved
reviewing the SBA database, marketing
research tools (i.e., Hoover’s reports),
and company profiles on public Web
sites (i.e., LinkedIn and Glassdoor) to
create a list of all domestic small
business manufacturers of battery
chargers affected by this rulemaking.
DOE identified 12 manufacturers of
battery chargers as domestic small
business manufacturers.
To determine the costs of the
proposed test procedure on small
manufacturers, DOE obtained quotations
from two laboratories for testing UPSs
and found the range to be from $1,400
to $2,000. While DOE performed the
analysis using the highest quotation it
received to estimate the maximum
possible testing cost, DOE understands
that a majority of UPS manufacturers are
able to perform these tests with their
own testing equipment. UPS
manufacturers can significantly reduce
testing costs by conducting their own
testing instead of using third party labs
to test their products. Under the
proposed test procedure, manufacturers
would be required to test each UPS
basic model individually; that is, a
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minimum of two units per basic model.
DOE estimated the average number of
basic models produced per
manufacturer to be six. DOE determined
the average number of basic models per
manufacturer by examining product
listings, product features, and model
names from DOE’s Compliance
Database, EPA’s ENERGY STAR,3 and
retailer Web sites to estimate the total
number of basic models in the industry.
DOE then divided the estimation by the
total number of UPS manufacturers
identified to find an average number of
basic models per manufacturer.
Therefore, to test two units of each basic
model at a cost of $2,000 per unit, the
average total cost of testing is $24,000
per manufacturer. From Hoovers, DOE
estimated the average revenue of a small
business manufacturer of battery
chargers to be $22.2M. That is, the total
cost of testing is approximately 0.11
percent of the average annual revenue.
Based on this analysis, DOE
concludes that this proposed rule would
not have a significant economic impact
on a substantial number of small
entities. DOE will provide its
certification and supporting statement
of factual basis to the Chief Counsel for
Advocacy of the SBA for review under
5 U.S.C. 605(b).
DOE seeks comment on whether the
proposed test procedure changes will
have a significant impact on a
substantial number of small entities.
C. Review Under the Paperwork
Reduction Act of 1995
If DOE adopts energy conservation
standards for battery chargers,
manufacturers will be required to certify
that their products comply with those
standards. In certifying compliance,
manufacturers must test their products
according to the applicable DOE test
procedure, including any amendments
adopted for that test procedure. DOE has
established regulations for the
certification and recordkeeping
requirements for all covered consumer
products and commercial equipment,
and is proposing specific requirements
for battery chargers in this rule. See 10
CFR part 429, subpart B. The collectionof-information requirement for the
certification and recordkeeping is
subject to review and approval by OMB
under the Paperwork Reduction Act
(PRA). This requirement has been
approved by OMB under OMB control
number 1910–1400. This information
collection was renewed in January 2015
to include certification requirements for
3 ENERGY STAR. Energy Star Certified Products.
Last accessed May 4, 2015. .
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battery chargers. 80 FR 5099 (January
30, 2015). Public reporting burden for
the certification is estimated to average
30 hours per response, including the
time for reviewing instructions,
searching existing data sources,
gathering and maintaining the data
needed, and completing and reviewing
the collection of information.
Manufacturers would not be required to
submit a certification report until such
time as compliance with an energy
conservation standard is required.
Notwithstanding any other provision
of the law, no person is required to
respond to, nor shall any person be
subject to a penalty for failure to comply
with, a collection of information subject
to the requirements of the PRA, unless
that collection of information displays a
currently valid OMB Control Number.
D. Review Under the National
Environmental Policy Act of 1969
In this proposed rule, DOE proposes
test procedure amendments that it
expects will be used to develop and
implement future energy conservation
standards for UPSs. DOE has
determined that this rule falls into a
class of actions that are categorically
excluded from review under the
National Environmental Policy Act of
1969 (42 U.S.C. 4321 et seq.) and DOE’s
implementing regulations at 10 CFR part
1021. Specifically, this proposed rule
would amend the existing test
procedures without affecting the
amount, quality or distribution of
energy usage, and, therefore, would not
result in any environmental impacts.
Thus, this rulemaking is covered by
Categorical Exclusion A5 under 10 CFR
part 1021, subpart D, which applies to
any rulemaking that interprets or
amends an existing rule without
changing the environmental effect of
that rule. Accordingly, neither an
environmental assessment nor an
environmental impact statement is
required.
E. Review Under Executive Order 13132
Executive Order 13132, ‘‘Federalism,’’
64 FR 43255 (August 4, 1999) imposes
certain requirements on agencies
formulating and implementing policies
or regulations that preempt State law or
that have Federalism implications. The
Executive Order requires agencies to
examine the constitutional and statutory
authority supporting any action that
would limit the policymaking discretion
of the States and to carefully assess the
necessity for such actions. The
Executive Order also requires agencies
to have an accountable process to
ensure meaningful and timely input by
State and local officials in the
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development of regulatory policies that
have Federalism implications. On
March 14, 2000, DOE published a
statement of policy describing the
intergovernmental consultation process
it will follow in the development of
such regulations. 65 FR 13735. DOE has
examined this proposed rule and has
determined that it would not have a
substantial direct effect on the States, on
the relationship between the national
government and the States, or on the
distribution of power and
responsibilities among the various
levels of government. EPCA governs and
prescribes Federal preemption of State
regulations as to energy conservation for
the products that are the subject of this
proposed rule. States can petition DOE
for exemption from such preemption to
the extent, and based on criteria, set
forth in EPCA. (42 U.S.C. 6297(d)) No
further action is required by Executive
Order 13132.
F. Review Under Executive Order 12988
Regarding the review of existing
regulations and the promulgation of
new regulations, section 3(a) of
Executive Order 12988, ‘‘Civil Justice
Reform,’’ 61 FR 4729 (Feb. 7, 1996),
imposes on Federal agencies the general
duty to adhere to the following
requirements: (1) Eliminate drafting
errors and ambiguity; (2) write
regulations to minimize litigation; (3)
provide a clear legal standard for
affected conduct rather than a general
standard; and (4) promote simplification
and burden reduction. Section 3(b) of
Executive Order 12988 specifically
requires that Executive agencies make
every reasonable effort to ensure that the
regulation: (1) Clearly specifies the
preemptive effect, if any; (2) clearly
specifies any effect on existing Federal
law or regulation; (3) provides a clear
legal standard for affected conduct
while promoting simplification and
burden reduction; (4) specifies the
retroactive effect, if any; (5) adequately
defines key terms; and (6) addresses
other important issues affecting clarity
and general draftsmanship under any
guidelines issued by the Attorney
General. Section 3(c) of Executive Order
12988 requires Executive agencies to
review regulations in light of applicable
standards in sections 3(a) and 3(b) to
determine whether they are met or it is
unreasonable to meet one or more of
them. DOE has completed the required
review and determined that, to the
extent permitted by law, the proposed
rule meets the relevant standards of
Executive Order 12988.
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G. Review Under the Unfunded
Mandates Reform Act of 1995
Title II of the Unfunded Mandates
Reform Act of 1995 (UMRA) requires
each Federal agency to assess the effects
of Federal regulatory actions on State,
local, and Tribal governments and the
private sector. Public Law 104–4, sec.
201 (codified at 2 U.S.C. 1531). For a
proposed regulatory action likely to
result in a rule that may cause the
expenditure by State, local, and Tribal
governments, in the aggregate, or by the
private sector of $100 million or more
in any one year (adjusted annually for
inflation), section 202 of UMRA requires
a Federal agency to publish a written
statement that estimates the resulting
costs, benefits, and other effects on the
national economy. (2 U.S.C. 1532(a), (b))
The UMRA also requires a Federal
agency to develop an effective process
to permit timely input by elected
officers of State, local, and Tribal
governments on a proposed ‘‘significant
intergovernmental mandate,’’ and
requires an agency plan for giving notice
and opportunity for timely input to
potentially affected small governments
before establishing any requirements
that might significantly or uniquely
affect small governments. On March 18,
1997, DOE published a statement of
policy on its process for
intergovernmental consultation under
UMRA. 62 FR 12820; also available at
https://energy.gov/gc/office-generalcounsel. DOE examined this proposed
rule according to UMRA and its
statement of policy and determined that
the rule contains neither an
intergovernmental mandate, nor a
mandate that may result in the
expenditure of $100 million or more in
any year, so these requirements do not
apply.
asabaliauskas on DSK3SPTVN1PROD with PROPOSALS
H. Review Under the Treasury and
General Government Appropriations
Act, 1999
Section 654 of the Treasury and
General Government Appropriations
Act, 1999 (Pub. L. 105–277) requires
Federal agencies to issue a Family
Policymaking Assessment for any rule
that may affect family well-being. This
rule would not have any impact on the
autonomy or integrity of the family as
an institution. Accordingly, DOE has
concluded that it is not necessary to
prepare a Family Policymaking
Assessment.
I. Review Under Executive Order 12630
DOE has determined, under Executive
Order 12630, ‘‘Governmental Actions
and Interference with Constitutionally
Protected Property Rights’’ 53 FR 8859
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(March 18, 1988), that this regulation
would not result in any takings that
might require compensation under the
Fifth Amendment to the U.S.
Constitution.
J. Review Under Treasury and General
Government Appropriations Act, 2001
Section 515 of the Treasury and
General Government Appropriations
Act, 2001 (44 U.S.C. 3516 note) provides
for agencies to review most
disseminations of information to the
public under guidelines established by
each agency pursuant to general
guidelines issued by OMB. OMB’s
guidelines were published at 67 FR
8452 (Feb. 22, 2002), and DOE’s
guidelines were published at 67 FR
62446 (Oct. 7, 2002). DOE has reviewed
this proposed rule under the OMB and
DOE guidelines and has concluded that
it is consistent with applicable policies
in those guidelines.
K. Review Under Executive Order 13211
Executive Order 13211, ‘‘Actions
Concerning Regulations That
Significantly Affect Energy Supply,
Distribution, or Use,’’ 66 FR 28355 (May
22, 2001), requires Federal agencies to
prepare and submit to OMB, a
Statement of Energy Effects for any
proposed significant energy action. A
‘‘significant energy action’’ is defined as
any action by an agency that
promulgated or is expected to lead to
promulgation of a final rule, and that:
(1) Is a significant regulatory action
under Executive Order 12866, or any
successor order; and (2) is likely to have
a significant adverse effect on the
supply, distribution, or use of energy; or
(3) is designated by the Administrator of
OIRA as a significant energy action. For
any proposed significant energy action,
the agency must give a detailed
statement of any adverse effects on
energy supply, distribution, or use
should the proposal be implemented,
and of reasonable alternatives to the
action and their expected benefits on
energy supply, distribution, and use.
The proposed regulatory action to
amend the test procedure for measuring
the energy efficiency of UPSs is not a
significant regulatory action under
Executive Order 12866. Moreover, it
would not have a significant adverse
effect on the supply, distribution, or use
of energy, nor has it been designated as
a significant energy action by the
Administrator of OIRA. Therefore, it is
not a significant energy action, and,
accordingly, DOE has not prepared a
Statement of Energy Effects.
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31551
L. Review Under Section 32 of the
Federal Energy Administration Act of
1974
Under section 301 of the Department
of Energy Organization Act (Pub. L. 95–
91; 42 U.S.C. 7101), DOE must comply
with section 32 of the Federal Energy
Administration Act of 1974, as amended
by the Federal Energy Administration
Authorization Act of 1977. (15 U.S.C.
788; FEAA) Section 32 essentially
provides in relevant part that, where a
proposed rule authorizes or requires use
of commercial standards, the notice of
proposed rulemaking must inform the
public of the use and background of
such standards. In addition, section
32(c) requires DOE to consult with the
Attorney General and the Chairman of
the Federal Trade Commission (FTC)
concerning the impact of the
commercial or industry standards on
competition.
This proposed rule incorporates
testing methods contained in Section 6
and Annex J of the IEC 62040–3 Ed. 2.0,
‘‘Uninterruptible power systems
(UPS)—Method of specifying the
performance and test requirements’’
standard. DOE has evaluated this
standard and is unable to conclude
whether it fully complies with the
requirements of section 32(b) of the
FEAA, (i.e., that they were developed in
a manner that fully provides for public
participation, comment, and review).
DOE will consult with the Attorney
General and the Chairman of the FTC
concerning the impact of these test
procedures on competition, prior to
prescribing a final rule.
M. Description of Material Incorporated
by Reference
The proposed rule incorporates
Section 6 and Annex J of the IEC 62040–
3 Ed. 2.0, ‘‘Uninterruptible power
systems (UPS)—Method of specifying
the performance and test requirements’’
standard. This standard is used to
specify the testing requirements for
UPSs and is available from the
American National Standards Institute,
25 W. 43rd Street, 4th Floor, New York,
NY 10036 or at https://webstore.ansi
.org/.
V. Public Participation
A. Attendance at Public Meeting
The time, date and location of the
public meeting are listed in the DATES
and ADDRESSES sections at the beginning
of this document. If you plan to attend
the public meeting, please notify Ms.
Brenda Edwards at (202) 586–2945 or
Brenda.Edwards@ee.doe.gov.
Please note that foreign nationals
visiting DOE Headquarters are subject to
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advance security screening procedures
which require advance notice prior to
attendance at the public meeting. If a
foreign national wishes to participate in
the public meeting, please inform DOE
of this fact as soon as possible by
contacting Ms. Regina Washington at
(202) 586–1214 or by email:
Regina.Washington@ee.doe.gov so that
the necessary procedures can be
completed.
DOE requires visitors to have laptops
and other devices, such as tablets,
checked upon entry into the building.
Any person wishing to bring these
devices into the Forrestal Building will
be required to obtain a property pass.
Visitors should avoid bringing these
devices, or allow an extra 45 minutes to
check in. Please report to the visitor’s
desk to have devices checked before
proceeding through security.
Due to the REAL ID Act implemented
by the Department of Homeland
Security (DHS), there have been recent
changes regarding ID requirements for
individuals wishing to enter Federal
buildings from specific states and U.S.
territories. Driver’s licenses from the
following states or territory will not be
accepted for building entry and one of
the alternate forms of ID listed below
will be required. DHS has determined
that regular driver’s licenses (and ID
cards) from the following jurisdictions
are not acceptable for entry into DOE
facilities: Alaska, American Samoa,
Arizona, Louisiana, Maine,
Massachusetts, Minnesota, New York,
Oklahoma, and Washington. Acceptable
alternate forms of Photo-ID include: U.S.
Passport or Passport Card; an Enhanced
Driver’s License or Enhanced ID-Card
issued by the states of Minnesota, New
York or Washington (Enhanced licenses
issued by these states are clearly marked
Enhanced or Enhanced Driver’s
License); a military ID or other Federal
government issued Photo-ID card.
In addition, you can attend the public
meeting via webinar. Webinar
registration information, participant
instructions, and information about the
capabilities available to webinar
participants will be published on DOE’s
Web site: https://www1.eere.energy.gov/
buildings/appliance_standards/
standards.aspx?productid=26&action=
viewlive. Participants are responsible for
ensuring their systems are compatible
with the webinar software.
B. Procedure for Submitting Prepared
General Statements for Distribution
Any person who has plans to present
a prepared general statement may
request that copies of his or her
statement be made available at the
public meeting. Such persons may
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submit requests, along with an advance
electronic copy of their statement in
PDF (preferred), Microsoft Word or
Excel, WordPerfect, or text (ASCII) file
format, to the appropriate address
shown in the ADDRESSES section at the
beginning of this notice. The request
and advance copy of statements must be
received at least one week before the
public meeting and may be emailed,
hand-delivered, or sent by mail. DOE
prefers to receive requests and advance
copies via email. Please include a
telephone number to enable DOE staff to
make a follow-up contact, if needed.
C. Conduct of Public Meeting
DOE will designate a DOE official to
preside at the public meeting and may
also use a professional facilitator to aid
discussion. The meeting will not be a
judicial or evidentiary-type public
hearing, but DOE will conduct it in
accordance with section 336 of EPCA
(42 U.S.C. 6306). A court reporter will
be present to record the proceedings and
prepare a transcript. DOE reserves the
right to schedule the order of
presentations and to establish the
procedures governing the conduct of the
public meeting. After the public meeting
and until the end of the comment
period, interested parties may submit
further comments on the proceedings
and any aspect of the rulemaking.
The public meeting will be conducted
in an informal, conference style. DOE
will present summaries of comments
received before the public meeting,
allow time for prepared general
statements by participants, and
encourage all interested parties to share
their views on issues affecting this
rulemaking. Each participant will be
allowed to make a general statement
(within time limits determined by DOE),
before the discussion of specific topics.
DOE will permit, as time permits, other
participants to comment briefly on any
general statements.
At the end of all prepared statements
on a topic, DOE will permit participants
to clarify their statements briefly and
comment on statements made by others.
Participants should be prepared to
answer questions by DOE and by other
participants concerning these issues.
DOE representatives may also ask
questions of participants concerning
other matters relevant to this
rulemaking. The official conducting the
public meeting will accept additional
comments or questions from those
attending, as time permits. The
presiding official will announce any
further procedural rules or modification
of the above procedures that may be
needed for the proper conduct of the
public meeting.
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A transcript of the public meeting will
be included in the docket, which can be
viewed as described in the Docket
section at the beginning of this notice.
In addition, any person may buy a copy
of the transcript from the transcribing
reporter.
D. Submission of Comments
DOE will accept comments, data, and
information regarding this proposed
rule before or after the public meeting,
but no later than the date provided in
the DATES section at the beginning of
this proposed rule. Interested parties
may submit comments using any of the
methods described in the ADDRESSES
section at the beginning of this proposed
rule.
Submitting comments via
regulations.gov. The regulations.gov
Web page will require you to provide
your name and contact information.
Your contact information will be
viewable to DOE Building Technologies
staff only. Your contact information will
not be publicly viewable except for your
first and last names, organization name
(if any), and submitter representative
name (if any). If your comment is not
processed properly because of technical
difficulties, DOE will use this
information to contact you. If DOE
cannot read your comment due to
technical difficulties and cannot contact
you for clarification, DOE may not be
able to consider your comment.
However, your contact information
will be publicly viewable if you include
it in the comment or in any documents
attached to your comment. Any
information that you do not want to be
publicly viewable should not be
included in your comment, nor in any
document attached to your comment.
Persons viewing comments will see only
first and last names, organization
names, correspondence containing
comments, and any documents
submitted with the comments.
Do not submit to regulations.gov
information for which disclosure is
restricted by statute, such as trade
secrets and commercial or financial
information (hereinafter referred to as
Confidential Business Information
(CBI)). Comments submitted through
regulations.gov cannot be claimed as
CBI. Comments received through the
Web site will waive any CBI claims for
the information submitted. For
information on submitting CBI, see the
Confidential Business Information
section.
DOE processes submissions made
through regulations.gov before posting.
Normally, comments will be posted
within a few days of being submitted.
However, if large volumes of comments
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are being processed simultaneously,
your comment may not be viewable for
up to several weeks. Please keep the
comment tracking number that
regulations.gov provides after you have
successfully uploaded your comment.
Submitting comments via email, hand
delivery, or mail. Comments and
documents submitted via email, hand
delivery, or mail also will be posted to
regulations.gov. If you do not want your
personal contact information to be
publicly viewable, do not include it in
your comment or any accompanying
documents. Instead, provide your
contact information on a cover letter.
Include your first and last names, email
address, telephone number, and
optional mailing address. The cover
letter will not be publicly viewable as
long as it does not include any
comments.
Include contact information each time
you submit comments, data, documents,
and other information to DOE. If you
submit via mail or hand delivery, please
provide all items on a CD, if feasible. It
is not necessary to submit printed
copies. No facsimiles (faxes) will be
accepted.
Comments, data, and other
information submitted to DOE
electronically should be provided in
PDF (preferred), Microsoft Word or
Excel, WordPerfect, or text (ASCII) file
format. Provide documents that are not
secured, written in English and free of
any defects or viruses. Documents
should not contain special characters or
any form of encryption and, if possible,
they should carry the electronic
signature of the author.
Campaign form letters. Please submit
campaign form letters by the originating
organization in batches of between 50 to
500 form letters per PDF or as one form
letter with a list of supporters’ names
compiled into one or more PDFs. This
reduces comment processing and
posting time.
Confidential Business Information.
According to 10 CFR 1004.11, any
person submitting information that he
or she believes to be confidential and
exempt by law from public disclosure
should submit via email, postal mail, or
hand delivery two well-marked copies:
One copy of the document marked
confidential including all the
information believed to be confidential,
and one copy of the document marked
non-confidential with the information
believed to be confidential deleted.
Submit these documents via email or on
a CD, if feasible. DOE will make its own
determination about the confidential
status of the information and treat it
according to its determination.
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Factors of interest to DOE when
evaluating requests to treat submitted
information as confidential include: (1)
A description of the items; (2) whether
and why such items are customarily
treated as confidential within the
industry; (3) whether the information is
generally known by or available from
other sources; (4) whether the
information has previously been made
available to others without obligation
concerning its confidentiality; (5) an
explanation of the competitive injury to
the submitting person which would
result from public disclosure; (6) when
such information might lose its
confidential character due to the
passage of time; and (7) why disclosure
of the information would be contrary to
the public interest.
It is DOE’s policy that all comments
may be included in the public docket,
without change and as received,
including any personal information
provided in the comments (except
information deemed to be exempt from
public disclosure).
E. Issues on Which DOE Seeks Comment
Although DOE welcomes comments
on any aspect of this proposal, DOE is
particularly interested in receiving
comments and views of interested
parties concerning the following issues:
1. DOE requests comment on the
proposal to include specific test
provisions for UPSs in the battery
charger test procedure. See section III.A
for further detail.
2. DOE requests stakeholder
comments on the type of changes that
are being considered for the revised IEC
62040–3 standard and how it may
impact the test procedure proposed
today. See section III.B for further detail.
3. DOE requests comment on all
proposed definitions, particularly those
that are not defined in existing industry
standards. See section III.C for further
detail.
4. DOE requests comment on the
proposed test conditions. See section
III.D for further detail.
5. DOE requests comment on the
proposed two different methods of
calculating average power. DOE requests
comment on the comparability of the
results from the two methods. See
section III.G for further detail.
6. DOE requests comment on the
proposed output metric for UPSs. See
section III.H for further detail.
7. DOE seeks comment on whether
the proposed test procedure changes
will have a significant impact on a
substantial number of small entities. See
section IV.B for further detail.
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31553
VI. Approval of the Office of the
Secretary
The Secretary of Energy has approved
publication of this proposed rule.
List of Subjects
10 CFR Part 429
Confidential business information,
Energy conservation, Household
appliances, Imports, Reporting and
recordkeeping requirements.
10 CFR Part 430
Administrative practice and
procedure, Confidential business
information, Energy conservation,
Household appliances, Imports,
Incorporation by reference,
Intergovernmental relations, Small
businesses.
Issued in Washington, DC, on April 29,
2016.
Kathleen B. Hogan,
Deputy Assistant Secretary for Energy
Efficiency, Energy Efficiency and Renewable
Energy.
For the reasons stated in the
preamble, DOE is proposing to amend
parts 429 and 430 of chapter II of title
10, subchapter D of the Code of Federal
Regulations as set forth below:
PART 429—CERTIFICATION,
COMPLIANCE, AND ENFORCEMENT
FOR CONSUMER PRODUCTS AND
COMMERCIAL AND INDUSTRIAL
EQUIPMENT
1. The authority citation for part 429
continues to read as follows:
■
Authority: 42 U.S.C. 6291–6317.
■
2. Revise § 429.39 to read as follows:
§ 429.39
Battery chargers.
(a) Determination of represented
value. Manufacturers must determine a
represented value, which includes the
certified rating, for each basic model of
battery charger in accordance with the
following sampling provisions.
(1) Represented values include:
Battery discharge energy in watt hours
(Wh), 24-hour energy consumption in
watt hours (Wh), maintenance mode
power in watts (W), standby mode
power in watts (W), and off mode power
in watts (W) for all battery chargers
other than UPSs; and average load
adjusted efficiency (Effavg) for UPSs.
(2) Units to be tested. (i) The general
requirements of § 429.11 are applicable
to battery chargers; and
(ii) For each basic model, a sample of
sufficient size must be randomly
selected and tested to ensure that––
(A) Any represented value of annual
energy consumption, power, or other
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¯
And x is the sample mean; s is the
sample standard deviation; n is the
number of samples; and t0.975 is the tstatistic for a 97.5-percent one-tailed
confidence interval with n-1 degrees of
freedom (from appendix A of this
subpart). And,
(B) Any represented value of energy
efficiency or other measure of energy
consumption of a basic model for which
consumers would favor higher values is
less than or equal to the lower of:
(1) The mean of the sample, where:
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¯
And, x is the sample mean; n is the
number of samples; and xi is the ith
sample; or,
(2) The lower 97.5-percent confidence
limit (LCL) of the true mean divided by
0.95, where:
¯
And x is the sample mean; s is the
sample standard deviation; n is the
number of samples; and t0.975 is the tstatistic for a 97.5-percent one-tailed
confidence interval with n-1 degrees of
freedom (from appendix A of this
subpart).
(b) Certification reports. (1) The
requirements of § 429.12 are applicable
to battery chargers.
(2) Pursuant to § 429.12(b)(13), a
certification report must include the
following public product-specific
information for all battery chargers other
than UPSs: The manufacturer and
model of the test battery, the nameplate
battery voltage of the test battery in volts
(V), the nameplate charge capacity of
the test battery in ampere-hours (Ah),
the nameplate charge energy, if
available, of the battery in watt hours
(Wh), the manufacturer and model,
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PART 430—ENERGY CONSERVATION
PROGRAM FOR CONSUMER
PRODUCTS
3. The authority citation for part 430
continues to read as follows:
■
Authority: 42 U.S.C. 6291–6309; 28 U.S.C.
2461 note.
4. Section 430.3 is amended, as
amended at 81 FR 25600 (April 29,
2016), effective May 31, 2016, by:
■ a. Redesignating paragraphs (p)(3)
through (p)(5) as paragraphs (p)(4)
through (p)(6) respectively; and
■ b. Adding new paragraph (p)(3) to
read as follows:
■
§ 430.3 Materials incorporated by
reference.
*
*
*
*
*
(p) * * *
(3) IEC Standard 62040–3 Ed. 2.0,
(‘‘IEC 62040–3 Ed. 2.0’’),
Uninterruptible Power Systems (UPS)—
Part 3: Method of Specifying the
Performance and Test Requirements,
Edition 2.0, Section 6 ‘‘UPS tests,’’ and
Annex J ‘‘UPS efficiency,’’ March 2011,
IBR approved for appendix Y to subpart
B.
*
*
*
*
*
■ 5. Section 430.23(aa) is revised to read
as follows:
§ 430.23 Test procedures for the
measurement of energy and water
consumption.
*
*
*
*
*
(aa) Battery chargers. Measure the
energy consumption or energy
efficiency of a battery charger in
accordance with appendix Y to this
subpart.
*
*
*
*
*
■ 6. Appendix Y to subpart B of part 430
is amended by:
■ a. Revising section 1, Scope;
■ b. Amending section 2 as follows:
■ 1. Redesignating section 2.24 as
section 2.28;
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2. Adding a new section 2.24;
3. Redesignating sections 2.22 and
2.23 as sections 2.25 and 2.26,
respectively;
■ 4. Adding sections 2.27, 2.27.1, 2.27.2,
and 2.27.3;
■ 5. Redesignating sections 2.18 through
2.21 as sections 2.20 through 2.23,
respectively;
■ 6. Adding a new section 2.19;
■ 7. Redesignating sections 2.12 through
2.17 as sections 2.13 through 2.18,
respectively;
■ 8. Adding a new section 2.12;
■ c. Revising sections 3 and 4; and
■ d. Removing section 5.
The additions and revisions read as
follows:
■
■
Appendix Y to Subpart B of Part 430—
Uniform Test Method for Measuring the
Energy Consumption of Battery
Chargers
*
*
*
*
*
1. Scope
This appendix covers the testing
requirements used to measure the energy
consumption for battery chargers operating at
either DC or United States AC line voltage
(115V at 60Hz). This appendix also covers
the testing requirements used to measure the
energy efficiency for uninterruptible power
supplies as defined in section 2 of this
appendix with an AC output.
*
*
*
*
*
*
*
2. Definitions
*
*
*
2.12. Energy storage system is a system
consisting of single or multiple devices
designed to provide power to the UPS
inverter circuitry.
*
*
*
*
*
2.19. Normal mode is a mode of operation
for a UPS in which:
(1) The UPS provides required output
power to the connected load without
switching to battery power,
(2) The energy storage system is being
maintained at full charge, and
(3) The load connected to the UPS is
within the UPS’s specified power rating.
*
*
*
*
*
2.24. Reference test load is a load or a
condition with a power factor of greater than
0.99 in which the AC output socket of the
UPS delivers the active power (W) for which
the UPS is rated.
*
*
*
*
*
2.27. Uninterruptible power supply or UPS
means a battery charger consisting of a
combination of convertors, switches and
energy storage devices, constituting a power
system for maintaining continuity of load
power in case of input power failure.
2.27.1. Voltage and frequency dependent
UPS or VFD UPS means a UPS that produces
an AC output where the output voltage and
frequency are dependent on the input voltage
and frequency. This UPS architecture does
not provide corrective functions like those in
voltage independent and voltage and
frequency independent systems.
E:\FR\FM\19MYP1.SGM
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EP19MY16.039
And, x is the sample mean; n is the
¯
number of samples; and xi is the ith
sample; or,
(2) The upper 97.5-percent confidence
limit (UCL) of the true mean divided by
1.05, where:
when applicable, of the external power
supply used for testing; the average
duration of the charge and maintenance
mode test in hours (hr) for the units
sampled; battery discharge energy in
watt hours (Wh); 24-hour energy
consumption in watt hours (Wh);
maintenance mode power in watts (W);
standby mode power in watts (W); and
off made power in watts (W). For UPSs,
a certification report must include the
following public product-specific
information: active power in watts (W);
apparent power in volt-amperes (VA);
rated input and output voltages in volts
(V); efficiencies at 25 percent, 50
percent, 75 percent and 100 percent of
the reference test load; and average
normal mode efficiency.
EP19MY16.038
measure of energy use of a basic model
for which consumers would favor lower
values is greater than or equal to the
higher of:
(1) The mean of the sample, where:
EP19MY16.036 EP19MY16.037
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Note to 2.27.1: VFD input dependency may
be verified by performing the AC input
failure test in section 6.2.2.7 of IEC 62040–
3 Ed. 2.0 (incorporated by reference, see
§ 430.3 of this chapter) and observing that, at
a minimum, the UPS switches from normal
mode of operation to battery power while the
input is interrupted.
2.27.2. Voltage and frequency independent
UPS or VFI UPS means a UPS where the
device remains in normal mode producing an
AC output voltage and frequency that is
independent of input voltage and frequency
variations and protects the load against
adverse effects from such variations without
depleting the stored energy source. The input
voltage and frequency variations through
which the UPS must remain in normal mode
is as follows:
(1) ±10% of the rated input voltage or the
tolerance range specified by the
manufacturer, whichever is greater; and
(2) ±2% of the rated input frequency or the
tolerance range specified by the
manufacturer, whichever is greater.’’
Note to 2.27.2: VFI input dependency may
be verified by performing the steady state
input voltage tolerance test and the input
frequency tolerance test in sections 6.4.1.1
and 6.4.1.2 of IEC 62040–3 Ed. 2.0
(incorporated by reference, see § 430.3 of this
chapter) respectively and observing that, at a
minimum, the output voltage and frequency
remain within the specified output tolerance
band during the test.
2.27.3. Voltage independent UPS or VI UPS
means a UPS that produces an AC output
within a specific tolerance band that is
independent of under-voltage or over-voltage
variations in the input voltage. The output
frequency of a VI UPS is dependent on the
input frequency, similar to a voltage and
frequency dependent system.
Note to 2.27.3: VI input dependency may
be verified by performing the steady state
input voltage tolerance test in section 6.4.1.1
of IEC 62040–3 Ed. 2.0 (incorporated by
reference, see § 430.3 of this chapter) and
observing that the output voltage remains
within the specified limit during the test.
*
*
*
*
*
3. Testing Requirements for All Battery
Chargers Other Than Uninterruptible Power
Supplies
3.1. Standard Test Conditions
3.1.1. General. The values that may be
measured or calculated during the conduct of
this test procedure have been summarized for
easy reference in Table 3.1.1 of this
appendix.
asabaliauskas on DSK3SPTVN1PROD with PROPOSALS
TABLE 3.1.1—LIST OF MEASURED OR
CALCULATED VALUES
Name of measured or calculated value
1. Duration of the charge
and maintenance mode
test.
2. Battery Discharge Energy.
3. Initial time and power
(W) of the input current
of connected battery.
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Section 3.3.2.
Section 3.2.6.
Section 3.3.8.
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TABLE 3.1.1—LIST OF MEASURED OR
CALCULATED VALUES—Continued
Name of measured or calculated value
4. Active and Maintenance
Mode Energy Consumption.
5. Maintenance Mode
Power.
6. 24 Hour Energy Consumption.
7. Standby Mode Power ....
8. Off Mode Power ............
Reference
Section 3.3.8.
Section 3.3.9.
Section 3.3.10.
Section 3.3.11.
Section 3.3.12.
3.1.2. Verifying Accuracy and Precision of
Measuring Equipment
(a) Measurements of active power of 0.5 W
or greater shall be made with an uncertainty
of ≤2 percent at the 95 percent confidence
level. Measurements of active power of less
than 0.5 W shall be made with an uncertainty
of ≤0.01 W at the 95 percent confidence level.
The power measurement instrument shall, as
applicable, have a resolution of:
(1) 0.01 W or better for measurements up
to 10 W;
(2) 0.1 W or better for measurements of 10
to 100 W; or
(3) 1 W or better for measurements over
100 W.
(b) Measurements of energy (Wh) shall be
made with an uncertainty of ≤2 percent at the
95 percent confidence level. Measurements
of voltage and current shall be made with an
uncertainty of ≤1 percent at the 95 percent
confidence level. Measurements of
temperature shall be made with an
uncertainty of ≤2 °C at the 95 percent
confidence level.
(c) All equipment used to conduct the tests
must be selected and calibrated to ensure that
measurements will meet the above
uncertainty requirements. For suggestions on
measuring low power levels, see IEC 62301,
(Reference for guidance only, see § 430.4 of
this chapter) especially section 5.3.2 and
Annexes B and D.
3.1.3. Setting Up the Test Room. All tests,
battery conditioning, and battery rest periods
shall be carried out in a room with an air
speed immediately surrounding the UUT of
≤0.5 m/s. The ambient temperature shall be
maintained at 20 °C ±5 °C throughout the
test. There shall be no intentional cooling of
the UUT such as by use of separately
powered fans, air conditioners, or heat sinks.
The UUT shall be conditioned, rested, and
tested on a thermally non-conductive surface.
When not undergoing active testing, batteries
shall be stored at 20 °C ±5 °C.
3.1.4. Verifying the UUT’s Input Voltage
and Input Frequency
(a) If the UUT is intended for operation on
AC line-voltage input in the United States, it
shall be tested at 115 V at 60 Hz. If the UUT
is intended for operation on AC line-voltage
input but cannot be operated at 115 V at 60
Hz, it shall not be tested.
(b) If a charger is powered by a low-voltage
DC or AC input, and the manufacturer
packages the charger with a wall adapter,
sells, or recommends an optional wall
adapter capable of providing that low voltage
input, then the charger shall be tested using
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31555
that wall adapter and the input reference
source shall be 115 V at 60 Hz. If the wall
adapter cannot be operated with AC input
voltage at 115 V at 60 Hz, the charger shall
not be tested.
(c) If the UUT is designed for operation
only on DC input voltage and the provisions
of section 3.1.4(b) of this appendix do not
apply, it shall be tested with one of the
following input voltages: 5.0 V DC for
products drawing power from a computer
USB port or the midpoint of the rated input
voltage range for all other products. The
input voltage shall be within ±1 percent of
the above specified voltage.
(d) If the input voltage is AC, the input
frequency shall be within ±1 percent of the
specified frequency. The THD of the input
voltage shall be ≤2 percent, up to and
including the 13th harmonic. The crest factor
of the input voltage shall be between 1.34
and 1.49.
(e) If the input voltage is DC, the AC ripple
voltage (RMS) shall be:
(1) ≤0.2 V for DC voltages up to 10 V; or
(2) ≤2 percent of the DC voltage for DC
voltages over 10 V.
3.2. Unit Under Test Setup Requirements
3.2.1. General Setup
(a) The battery charger system shall be
prepared and set up in accordance with the
manufacturer’s instructions, except where
those instructions conflict with the
requirements of this test procedure. If no
instructions are given, then factory or
‘‘default’’ settings shall be used, or where
there are no indications of such settings, the
UUT shall be tested in the condition as it
would be supplied to an end user.
(b) If the battery charger has user controls
to select from two or more charge rates (such
as regular or fast charge) or different charge
currents, the test shall be conducted at the
fastest charge rate that is recommended by
the manufacturer for everyday use, or, failing
any explicit recommendation, the factorydefault charge rate. If the charger has user
controls for selecting special charge cycles
that are recommended only for occasional
use to preserve battery health, such as
equalization charge, removing memory, or
battery conditioning, these modes are not
required to be tested. The settings of the
controls shall be listed in the report for each
test.
3.2.2. Selection and Treatment of the
Battery Charger. The UUT, including the
battery charger and its associated battery,
shall be new products of the type and
condition that would be sold to a customer.
If the battery is lead-acid chemistry and the
battery is to be stored for more than 24 hours
between its initial acquisition and testing, the
battery shall be charged before such storage.
3.2.3. Selection of Batteries To Use for
Testing
(a) For chargers with integral batteries, the
battery packaged with the charger shall be
used for testing. For chargers with detachable
batteries, the battery or batteries to be used
for testing will vary depending on whether
there are any batteries packaged with the
battery charger.
(1) If batteries are packaged with the
charger, batteries for testing shall be selected
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from the batteries packaged with the battery
charger, according to the procedure in
section 3.2.3(b) of this appendix.
(2) If no batteries are packaged with the
charger, but the instructions specify or
recommend batteries for use with the
charger, batteries for testing shall be selected
from those recommended or specified in the
instructions, according to the procedure in
section 3.2.3(b) of this appendix.
(3) If no batteries are packaged with the
charger and the instructions do not specify or
recommend batteries for use with the
charger, batteries for testing shall be selected
from any that are suitable for use with the
charger, according to the procedure in
section 3.2.3(b) of this appendix.
(b) From the detachable batteries specified
in section 3.2.3(a), the technician shall use
Table 3.2.1 of this appendix to select the
batteries to be used for testing depending on
the type of charger being tested. Each row in
the table represents a mutually exclusive
charger type. The technician shall find the
single applicable row for the UUT, and test
according to those requirements.
(c) A charger is considered as:
(1) Single-capacity if all associated
batteries have the same rated charge capacity
(see section 2.22) and, if it is a batch charger,
all configurations of the batteries have the
same rated charge capacity.
(2) Multi-capacity if there are associated
batteries or configurations of batteries that
have different rated charge capacities.
(d) The selected battery or batteries will be
referred to as the ‘‘test battery’’ and will be
used through the remainder of this test
procedure.
TABLE 3.2.1—BATTERY SELECTION FOR TESTING
Type of charger
Tests to perform
Number of
tests
Battery selection (from all configurations of all
associated batteries)
Multi-voltage
Multi-port
Multi-capacity
No ..........................
No ..........................
No .........................
No .........................
No .........................
Yes ........................
1
2
No ..........................
Yes ........................
Yes or No ..............
2
Yes ........................
No .........................
No .........................
2
asabaliauskas on DSK3SPTVN1PROD with PROPOSALS
Yes ........................
Yes to either or both
3.2.4. Limiting Other Non-Battery-Charger
Functions
(a) If the battery charger or product
containing the battery charger does not have
any additional functions unrelated to battery
charging, this subsection may be skipped.
(b) Any optional functions controlled by
the user and not associated with the battery
charging process (e.g., the answering
machine in a cordless telephone charging
base) shall be switched off. If it is not
possible to switch such functions off, they
shall be set to their lowest power-consuming
mode during the test.
(c) If the battery charger takes any
physically separate connectors or cables not
required for battery charging but associated
with its other functionality (such as phone
lines, serial or USB connections, Ethernet,
cable TV lines, etc.), these connectors or
cables shall be left disconnected during the
testing.
(d) Any manual on-off switches
specifically associated with the battery
charging process shall be switched on for the
duration of the charge, maintenance, and nobattery mode tests, and switched off for the
off mode test.
3.2.5. Accessing the Battery for the Test
(a) The technician may need to
disassemble the end-use product or battery
charger to gain access to the battery terminals
for the Battery Discharge Energy Test in
section 3.3.6 of this appendix. If the battery
terminals are not clearly labeled, the
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3
Any associated battery.
Lowest charge capacity battery.
Highest charge capacity battery.
Use only one port and use the minimum number of batteries
with the lowest rated charge capacity that the charger can
charge.
Use all ports and use the maximum number of identical batteries of the highest rated charge capacity the charger can
accommodate.
Lowest voltage battery.
Highest voltage battery.
Of the batteries with the lowest voltage, use the one with the
lowest charge capacity. Use only one port.
Of the batteries with the highest voltage, use the one with the
lowest charge capacity. Use only one port.
Use all ports and use the battery or the configuration of batteries with the highest total rated energy capacity.
technician shall use a voltmeter to identify
the positive and negative terminals. These
terminals will be the ones that give the
largest voltage difference and are able to
deliver significant current (0.2 C or 1/hr) into
a load.
(b) All conductors used for contacting the
battery must be cleaned and burnished prior
to connecting in order to decrease voltage
drops and achieve consistent results.
(c) Manufacturer’s instructions for
disassembly shall be followed, except those
instructions that:
(1) Lead to any permanent alteration of the
battery charger circuitry or function;
(2) Could alter the energy consumption of
the battery charger compared to that
experienced by a user during typical use, e.g.,
due to changes in the airflow through the
enclosure of the UUT; or
(3) Conflict requirements of this test
procedure.
(d) Care shall be taken by the technician
during disassembly to follow appropriate
safety precautions. If the functionality of the
device or its safety features is compromised,
the product shall be discarded after testing.
(e) Some products may include protective
circuitry between the battery cells and the
remainder of the device. If the manufacturer
provides a description for accessing the
connections at the output of the protective
circuitry, these connections shall be used to
discharge the battery and measure the
discharge energy. The energy consumed by
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the protective circuitry during discharge
shall not be measured or credited as battery
energy.
(f) If the technician, despite diligent effort
and use of the manufacturer’s instructions,
encounters any of the following conditions
noted immediately below, the Battery
Discharge Energy and the Charging and
Maintenance Mode Energy shall be reported
as ‘‘Not Applicable’’:
(1) Inability to access the battery terminals;
(2) Access to the battery terminals destroys
charger functionality; or
(3) Inability to draw current from the test
battery.
3.2.6. Determining Charge Capacity for
Batteries With No Rating.
(a) If there is no rating for the battery
charge capacity on the battery or in the
instructions, then the technician shall
determine a discharge current that meets the
following requirements. The battery shall be
fully charged and then discharged at this
constant-current rate until it reaches the endof-discharge voltage specified in Table 3.3.2
of this appendix. The discharge time must be
not less than 4.5 hours nor more than 5
hours. In addition, the discharge test (section
3.3.6 of this appendix) (which may not be
starting with a fully-charged battery) shall
reach the end-of-discharge voltage within 5
hours. The same discharge current shall be
used for both the preparations step (section
3.3.4 of this appendix) and the discharge test
(section 3.3.6 of this appendix). The test
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report shall include the discharge current
used and the resulting discharge times for
both a fully-charged battery and for the
discharge test.
(b) For this section, the battery is
considered as ‘‘fully charged’’ when either: It
has been charged by the UUT until an
indicator on the UUT shows that the charge
is complete; or it has been charged by a
battery analyzer at a current not greater than
the discharge current until the battery
analyzer indicates that the battery is fully
charged.
(c) When there is no capacity rating, a
suitable discharge current must generally be
determined by trial and error. Since the
conditioning step does not require constantcurrent discharges, the trials themselves may
also be counted as part of battery
conditioning.
31557
3.3. Test Measurement
The test sequence to measure the battery
charger energy consumption is summarized
in Table 3.3.1 of this appendix, and
explained in detail below. Measurements
shall be made under test conditions and with
the equipment specified in sections 3.1 and
3.2 of this appendix.
TABLE 3.3.1—TEST SEQUENCE
Equipment needed
Step
1 .............
2 .............
3 .............
4 .............
5 .............
6 .............
7 .............
8 .............
9 .............
10 ...........
11 ...........
12 ...........
Charger
Battery
analyzer or
constantcurrent load
AC power
meter
Thermometer
(for flooded
lead-acid
battery
chargers only)
X
X
........................
........................
........................
No ................
........................
........................
........................
........................
........................
No ................
X
X
X
........................
........................
No ................
X
X
........................
........................
........................
No ................
X
........................
........................
........................
X
Yes ..............
X
X
........................
X
........................
No ................
X
........................
........................
........................
X
Yes ..............
X
........................
X
........................
........................
Yes ..............
X
X
........................
X
........................
No ................
........................
........................
........................
........................
........................
Yes ..............
........................
X
........................
X
........................
Yes ..............
........................
X
........................
X
........................
Data
taken?
Description
Record general data on UUT;
Section 3.3.1.
Determine test duration; Section 3.3.2.
Battery conditioning; Section
3.3.3.
Prepare battery for charge
test; Section 3.3.4.
Battery rest period; Section
3.3.5.
Conduct Charge Mode and
Battery Maintenance Mode
Test; Section 3.3.6.
Battery Rest Period; Section
3.3.7.
Battery Discharge Energy
Test; Section 3.3.8.
Determining the Maintenance
Mode Power; Section 3.3.9.
Calculating the 24-Hour Energy Consumption; Section
3.3.10.
Standby Mode Test; Section
3.3.11.
Off Mode Test; Section 3.3.12
Test
battery
Yes ..............
(g) The settings of the controls, if battery
charger has user controls to select from two
or more charge rates.
3.3.2. Determining the Duration of the
Charge and Maintenance Mode Test.
(a) The charging and maintenance mode
test, described in detail in section 3.3.8 of
this appendix, shall be 24 hours in length or
longer, as determined by the items below.
Proceed in order until a test duration is
determined.
(1) If the battery charger has an indicator
to show that the battery is fully charged, that
indicator shall be used as follows: If the
indicator shows that the battery is charged
after 19 hours of charging, the test shall be
terminated at 24 hours. Conversely, if the
full-charge indication is not yet present after
19 hours of charging, the test shall continue
until 5 hours after the indication is present.
(2) If there is no indicator, but the
manufacturer’s instructions indicate that
charging this battery or this capacity of
battery should be complete within 19 hours,
the test shall be for 24 hours. If the
instructions indicate that charging may take
longer than 19 hours, the test shall be run for
the longest estimated charge time plus 5
hours.
(3) If there is no indicator and no time
estimate in the instructions, but the charging
current is stated on the charger or in the
instructions, calculate the test duration as the
longer of 24 hours or:
(b) If none of the above applies, the
duration of the test shall be 24 hours.
3.3.3. Battery Conditioning.
(a) No conditioning is to be done on leadacid or lithium-ion batteries. The test
technician shall proceed directly to battery
preparation, section 3.3.4 of this appendix,
when testing chargers for these batteries.
(b) Products with integral batteries will
have to be disassembled per the instructions
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3.3.1. Recording General Data on the UUT.
The technician shall record:
(a) The manufacturer and model of the
battery charger;
(b) The presence and status of any
additional functions unrelated to battery
charging;
(c) The manufacturer, model, and number
of batteries in the test battery;
(d) The rated battery voltage of the test
battery;
(e) The rated charge capacity of the test
battery; and
(f) The rated charge energy of the test
battery.
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in section 3.2.5 of this appendix, and the
battery disconnected from the charger for
discharging.
(c) Batteries of other chemistries that have
not been previously cycled are to be
conditioned by performing two charges and
two discharges, followed by a charge, as
below. No data need be recorded during
battery conditioning.
(1) The test battery shall be fully charged
for the duration specified in section 3.3.2 of
this appendix or longer using the UUT.
(2) The test battery shall then be fully
discharged using either:
(i) A battery analyzer at a rate not to exceed
1 C, until its average cell voltage under load
reaches the end-of-discharge voltage
specified in Table 3.3.2 of this appendix for
the relevant battery chemistry; or
(ii) The UUT, until the UUT ceases
operation due to low battery voltage.
(3) The test battery shall again be fully
charged as in step (c)(1) of this section.
(4) The test battery shall again be fully
discharged as per step (c)(2) of this section.
(5) The test battery shall be again fully
charged as in step (c)(1) of this section.
(d) Batteries of chemistries other than leadacid or lithium-ion that are known to have
been through at least two previous full
charge/discharge cycles shall only be charged
once per step (c)(5), of this section.
3.3.4. Preparing the Battery for Charge
Testing. Following any conditioning prior to
beginning the battery charge test (section
3.3.6 of this appendix), the test battery shall
be fully discharged for the duration specified
in section 3.3.2 of this appendix, or longer
using a battery analyzer.
3.3.5. Resting the Battery. The test battery
shall be rested between preparation and the
battery charge test. The rest period shall be
at least one hour and not exceed 24 hours.
For batteries with flooded cells, the
electrolyte temperature shall be less than 30
°C before charging, even if the rest period
must be extended longer than 24 hours.
3.3.6. Testing Charge Mode and Battery
Maintenance Mode
(a) The Charge and Battery Maintenance
Mode test measures the energy consumed
during charge mode and some time spent in
the maintenance mode of the UUT. Functions
required for battery conditioning that happen
only with some user-selected switch or other
control shall not be included in this
measurement. (The technician shall
manually turn off any battery conditioning
cycle or setting.) Regularly occurring battery
conditioning or maintenance functions that
are not controlled by the user will, by
default, be incorporated into this
measurement.
(b) During the measurement period, input
power values to the UUT shall be recorded
at least once every minute.
(1) If possible, the technician shall set the
data logging system to record the average
power during the sample interval. The total
energy is computed as the sum of power
samples (in watts) multiplied by the sample
interval (in hours).
(2) If this setting is not possible, then the
power analyzer shall be set to integrate or
accumulate the input power over the
measurement period and this result shall be
used as the total energy.
(c) The technician shall follow these steps:
(1) Ensure that the user-controllable device
functionality not associated with battery
charging and any battery conditioning cycle
or setting are turned off, as instructed in
section 3.2.4 of this appendix;
(2) Ensure that the test battery used in this
test has been conditioned, prepared,
discharged, and rested as described in
sections 3.3.3 through 3.3.7 of this appendix;
(3) Connect the data logging equipment to
the battery charger;
(4) Record the start time of the
measurement period, and begin logging the
input power;
(5) Connect the test battery to the battery
charger within 3 minutes of beginning
logging. For integral battery products,
connect the product to a cradle or wall
adapter within 3 minutes of beginning
logging;
(6) After the test battery is connected,
record the initial time and power (W) of the
input current to the UUT. These
measurements shall be taken within the first
10 minutes of active charging;
(7) Record the input power for the duration
of the ‘‘Charging and Maintenance Mode
Test’’ period, as determined by section 3.3.2
of this appendix. The actual time that power
is connected to the UUT shall be within ±5
minutes of the specified period; and
(8) Disconnect power to the UUT,
terminate data logging, and record the final
time.
3.3.7. Resting the Battery. The test battery
shall be rested between charging and
discharging. The rest period shall be at least
1 hour and not more than 4 hours, with an
exception for flooded cells. For batteries with
flooded cells, the electrolyte temperature
shall be less than 30 °C before charging, even
if the rest period must be extended beyond
4 hours.
3.3.8. Battery Discharge Energy Test
(a) If multiple batteries were charged
simultaneously, the discharge energy is the
sum of the discharge energies of all the
batteries.
(1) For a multi-port charger, batteries that
were charged in separate ports shall be
discharged independently.
(2) For a batch charger, batteries that were
charged as a group may be discharged
individually, as a group, or in sub-groups
connected in series and/or parallel. The
position of each battery with respect to the
other batteries need not be maintained.
(b) During discharge, the battery voltage
and discharge current shall be sampled and
recorded at least once per minute. The values
recorded may be average or instantaneous
values.
(c) For this test, the technician shall follow
these steps:
(1) Ensure that the test battery has been
charged by the UUT and rested according to
the procedures above.
(2) Set the battery analyzer for a constant
discharge current of 0.2 °C and the end-ofdischarge voltage in Table 3.3.2 of this
appendix for the relevant battery chemistry.
(3) Connect the test battery to the analyzer
and begin recording the voltage, current, and
wattage, if available from the battery
analyzer. When the end-of-discharge voltage
is reached or the UUT circuitry terminates
the discharge, the test battery shall be
returned to an open-circuit condition. If
current continues to be drawn from the test
battery after the end-of-discharge condition is
first reached, this additional energy is not to
be counted in the battery discharge energy.
(d) If not available from the battery
analyzer, the battery discharge energy (in
watt-hours) is calculated by multiplying the
voltage (in volts), current (in amperes), and
sample period (in hours) for each sample,
and then summing over all sample periods
until the end-of-discharge voltage is reached.
3.3.9. Determining the Maintenance Mode
Power. After the measurement period is
complete, the technician shall determine the
average maintenance mode power
consumption by examining the powerversus-time data from the charge and
maintenance test and:
(a) If the maintenance mode power is
cyclic or shows periodic pulses, compute the
average power over a time period that spans
a whole number of cycles and includes at
least the last 4 hours.
(b) Otherwise, calculate the average power
value over the last 4 hours.
3.3.10. Determining the 24-Hour Energy
Consumption. The accumulated energy or the
average input power, integrated over the test
period from the charge and maintenance
mode test, shall be used to calculate 24-hour
energy consumption.
asabaliauskas on DSK3SPTVN1PROD with PROPOSALS
TABLE 3.3.2—REQUIRED BATTERY DISCHARGE RATES AND END-OF-DISCHARGE BATTERY VOLTAGES
Discharge
rate
C
Battery chemistry
Valve-Regulated Lead Acid (VRLA) ..............................................................................................................................
Flooded Lead Acid .........................................................................................................................................................
Nickel Cadmium (NiCd) .................................................................................................................................................
Nickel Metal Hydride (NiMH) .........................................................................................................................................
Lithium Ion (Li-Ion) .........................................................................................................................................................
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0.2
0.2
0.2
End-ofdischarge
voltage
volts per cell
1.75
1.70
1.0
1.0
2.5
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Federal Register / Vol. 81, No. 97 / Thursday, May 19, 2016 / Proposed Rules
TABLE 3.3.2—REQUIRED BATTERY DISCHARGE RATES AND END-OF-DISCHARGE BATTERY VOLTAGES—Continued
Discharge
rate
C
Battery chemistry
3.3.11. Standby Mode Energy Consumption
Measurement. The standby mode
measurement depends on the configuration
of the battery charger, as follows.
(a) Conduct a measurement of standby
power consumption while the battery charger
is connected to the power source. Disconnect
the battery from the charger, allow the
charger to operate for at least 30 minutes, and
record the power (i.e., watts) consumed as
the time series integral of the power
consumed over a 10-minute test period,
divided by the period of measurement. If the
battery charger has manual on-off switches,
all must be turned on for the duration of the
standby mode test.
(b) Standby mode may also apply to
products with integral batteries. If the
product uses a cradle and/or adapter for
power conversion and charging, then
‘‘disconnecting the battery from the charger’’
will require disconnection of the end-use
product, which contains the batteries. The
other enclosures of the battery charging
system will remain connected to the main
electricity supply, and standby mode power
consumption will equal that of the cradle
and/or adapter alone.
(c) If the product is powered through a
detachable AC power cord and contains
integrated power conversion and charging
circuitry, then only the cord will remain
connected to mains, and standby mode
power consumption will equal that of the AC
power cord (i.e., zero watts).
(d) Finally, if the product contains
integrated power conversion and charging
circuitry but is powered through a nondetachable AC power cord or plug blades,
then no part of the system will remain
connected to mains, and standby mode
measurement is not applicable.
3.3.12. Off Mode Energy Consumption
Measurement. The off mode measurement
depends on the configuration of the battery
charger, as follows.
(a) If the battery charger has manual on-off
switches, record a measurement of off mode
energy consumption while the battery
charger is connected to the power source.
Remove the battery from the charger, allow
the charger to operate for at least 30 minutes,
and record the power (i.e., watts) consumed
as the time series integral of the power
consumed over a 10-minute test period,
divided by the period of measurement, with
all manual on-off switches turned off. If the
battery charger does not have manual on-off
switches, record that the off mode
measurement is not applicable to this
product.
(b) Off mode may also apply to products
with integral batteries. If the product uses a
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cradle and/or adapter for power conversion
and charging, then ‘‘disconnecting the battery
from the charger’’ will require disconnection
of the end-use product, which contains the
batteries. The other enclosures of the battery
charging system will remain connected to the
main electricity supply, and off mode power
consumption will equal that of the cradle
and/or adapter alone.
(c) If the product is powered through a
detachable AC power cord and contains
integrated power conversion and charging
circuitry, then only the cord will remain
connected to mains, and off mode power
consumption will equal that of the AC power
cord (i.e., zero watts).
(d) Finally, if the product contains
integrated power conversion and charging
circuitry but is powered through a nondetachable AC power cord or plug blades,
then no part of the system will remain
connected to mains, and off mode
measurement is not applicable.
4. Testing Requirements for Uninterruptible
Power Supplies
4.1. Standard Test Conditions
4.1.1. Measuring Equipment.
(a) The power meter must provide true root
mean square (r.m.s.) measurements of the
active input and output power, with an
uncertainty at full rated load of less than or
equal to 0.5% at the 95% confidence level
notwithstanding that voltage and current
waveforms can include harmonic
components. The power meter must measure
input and output values simultaneously.
(b) All measurement equipment used to
conduct the tests must be calibrated within
the past year of the test date by a standard
traceable to International System of Units
such that measurements meet the above
uncertainty requirements.
4.1.2. Test Room Requirements. All
portions of the test must be carried out in a
room with an air speed immediately
surrounding the UUT of ≤0.5 m/s. Maintain
the ambient temperature in the range of 20.0
°C to 30.0 °C, including all inaccuracies and
uncertainties introduced by the temperature
measurement equipment, throughout the test.
No intentional cooling of the UUT, such as
by use of separately powered fans, air
conditioners, or heat sinks, is permitted. Test
the UUT on a thermally non-conductive
surface.
4.1.3. Input Voltage and Input Frequency.
The AC input voltage and frequency to the
UPS during testing must be within 3 percent
of the highest rated voltage and within 1
percent of the highest rated frequency of the
device.
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1.2
4.2. Unit Under Test Setup Requirements
4.2.1. General Setup. Configure the UPS
according to Appendix J.2 of IEC 62040–3 Ed.
2.0 (incorporated by reference, see § 430.3 of
this chapter) with the following additional
requirements:
(a) UPS Operating Mode Conditions. If the
UPS can operate in two or more distinct
normal modes as more than one UPS
architecture, conduct the test in its lowest
input dependency as well as in its highest
input dependency mode where VFD
represents the lowest possible input
dependency, followed by VI and then VFI.
(b) Energy Storage System. The UPS must
not be modified or adjusted to disable energy
storage charging features. Minimize the
transfer of energy to and from the energy
storage system by ensuring the energy storage
system is fully charged (at the start of testing)
as follows:
(1) If the UUT has a battery charge
indicator, charge the battery for 5 hours after
the UUT has indicated that it is fully
charged.
(2) If the UUT does not have a battery
charge indicator but the user manual shipped
with the UUT specifies a time to reach full
charge, charge the battery for 5 hours longer
than the time specified.
(3) If the UUT does not have a battery
charge indicator or user manual instructions,
charge the battery for 24 hours.
4.3. Test Measurement and Calculation.
4.3.1. Average Power Calculations. Perform
all average power measurements and
calculations in this section using one of the
following methods:
(a) Record the accumulated energy (Ei) in
kilowatt hours (kWh) consumed over the
time period specified for each test (Ti).
Calculate the average power consumption as
follows:
Where:
Pavg = average power
Ei = accumulated energy measured during
time period of test
Ti = time period of test
(b) Record the average power
consumption (Pavg) by sampling the
power at a rate of at least 1 sample per
second and computing the arithmetic
mean of all samples over the time
period specified for each test as follows:
E:\FR\FM\19MYP1.SGM
19MYP1
EP19MY16.041
asabaliauskas on DSK3SPTVN1PROD with PROPOSALS
Lithium Polymer .............................................................................................................................................................
Rechargeable Alkaline ...................................................................................................................................................
Nanophosphate Lithium Ion ...........................................................................................................................................
Silver Zinc ......................................................................................................................................................................
End-ofdischarge
voltage
volts per cell
31560
Federal Register / Vol. 81, No. 97 / Thursday, May 19, 2016 / Proposed Rules
Where:
Pavg = average power
Pi = power measured during individual
measurement (i)
n = total number of measurements
4.3.2. Steady State. Operate the UUT
and the load for a sufficient length of
time to reach steady state conditions. To
determine if steady state conditions
have been attained, perform the
following steady state check, in which
the difference between the two
efficiency calculations must be less than
1 percent:
Where:
Eff is the UUT efficiency
PAVG_OUT is the average output power in
watts
PAVG_IN is the average input power in watts
(c) Wait a minimum of 10 minutes.
(d) Repeat the steps listed in
paragraphs (a) and (b) of section 4.3.1 of
this appendix to calculate another
efficiency value, Eff2.
(e) Determine if the product is at
steady state using the following
equation:
If the percentage difference of Eff1 and
Eff2 as described in the above equation,
is less than 1 percent, the product is at
steady state.
percent, 50 percent, and 25 percent of
the rated output power.
PavgIn n% = the average input power at
reference load n%
4.3.3. Power measurements and
efficiency calculations. Measure input
and output power of the UUT for
efficiency calculations according to
Section J.3 of IEC 62040–3 Ed. 2.0
(incorporated by reference, see § 430.3
of this chapter), with the following
exceptions:
(b) Perform the test at each of the
reference test loads by simultaneously
measuring the UUT’s total input and
output energy in watt-hours (Wh) over
a 15 minute test period with a total
energy accumulation rate of at least 1
Hz. Calculate the UUT’s average input
power and output power for the period
using the method in section 4.3.1 of this
appendix, and the efficiency for that
reference load using the following
equation:
4.3.4. UUT Classification. Determine
the UPS architecture by performing the
tests specified in the definitions of VI,
VFD, and VFI (sections 2.27.1 through
2.27.3 of this appendix).
4.3.5. Output Efficiency Calculation.
(a) Use the load weightings from
Table 4.3.1 of this appendix to
determine the average normal mode
loading efficiency as follows:
Effavg = (t25% × Eff|25%) + (t50% × Eff|50%)
+ (t75% × Eff|75%) + (t100% × Eff|100%)
Where:
(a) Test the UUT at the following
reference test load conditions, in the
following order: 100 percent, 75
Effn = the efficiency at reference test load n%
PavgOut n% = the average output power at
reference load n%
Where:
Effavg = the average normal mode loading
efficiency
tn% = the portion of time spent at reference
test load n% as specified in Table 4.3.1
of this appendix
Eff|n% = the measured efficiency at reference
test load n%
(f) If the percentage difference is
greater than or equal to 1 percent, the
product is not at steady state. Repeat the
steps listed in paragraphs (c) to (e) of
section 4.3.1 of this appendix until the
product is at steady state.
(a) Simultaneously measure the
UUT’s input and output power for at
least 5 minutes, as specified in section
4.3.1 of this appendix, and record the
average of each over the duration as
PAVG_IN and PAVG_OUT, respectively.
(b) Calculate the UUT’s efficiency,
Eff1, using the following equation:
VFD ..................................................
VI or VFI ...........................................
VFD, VI, or VFI ................................
25%
P >1500 W ........................................
50%
0.2
0
0
75%
0.2
0.3
0.3
(b) Round the calculated efficiency
value to one tenth of a percentage point.
[FR Doc. 2016–11205 Filed 5–18–16; 8:45 am]
BILLING CODE 6450–01–P
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P ≤1500 W ........................................
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UPS architecture
EP19MY16.042 EP19MY16.043
Portion of time spent at reference load
Rated output power
(W)
EP19MY16.045
TABLE 4.3.1—LOAD WEIGHTINGS
Agencies
[Federal Register Volume 81, Number 97 (Thursday, May 19, 2016)]
[Proposed Rules]
[Pages 31542-31560]
From the Federal Register Online via the Government Publishing Office [www.gpo.gov]
[FR Doc No: 2016-11205]
=======================================================================
-----------------------------------------------------------------------
DEPARTMENT OF ENERGY
10 CFR Parts 429 and 430
[Docket No. EERE-2016-BT-TP-0018]
RIN 1904-AD68
Energy Conservation Program: Test Procedure for Uninterruptible
Power Supplies
AGENCY: Office of Energy Efficiency and Renewable Energy, Department of
Energy.
ACTION: Notice of proposed rulemaking.
-----------------------------------------------------------------------
SUMMARY: The U.S. Department of Energy (DOE) is proposing to revise its
battery charger test procedure established under the Energy Policy and
Conservation Act of 1975, as amended. These proposed revisions, if
adopted, will add a discrete test procedure for uninterruptible power
supplies (UPSs) to the current battery charger test procedure.
DATES: Meeting: DOE will hold a public meeting on Thursday, June 9,
2016, from 9:30 a.m. to 12:30 p.m., in Washington, DC. The meeting will
also be broadcast as a webinar. See section V, ``Public
Participation,'' for webinar registration information, participant
instructions, and information about the capabilities available to
webinar participants.
Comments: DOE will accept comments, data, and information regarding
this notice of proposed rulemaking (NOPR) before and after the public
meeting, but no later than July 18, 2016. See section V, ``Public
Participation,'' for details.
ADDRESSES: The public meeting will be held at the U.S. Department of
Energy, Forrestal Building, Room 8E-089, 1000 Independence Avenue SW.,
Washington, DC 20585.
Any comments submitted must identify the NOPR for Test Procedure
for Battery Chargers, and provide docket number EE-2016-BT-TP-0018 and/
or regulatory information number (RIN) number 1904-AD68. Comments may
be submitted using any of the following methods:
1. Federal eRulemaking Portal: www.regulations.gov. Follow the
instructions for submitting comments.
2. Email: UPS2016TP0018@ee.doe.gov. Include the docket number and/
or RIN in the subject line of the message.
3. Mail: Ms. Brenda Edwards, U.S. Department of Energy, Building
Technologies Office, Mailstop EE-2J, 1000 Independence Avenue SW.,
Washington, DC 20585-0121. If possible, please submit all items on a
CD, in which case it is not necessary to include printed copies.
4. Hand Delivery/Courier: Ms. Brenda Edwards, U.S. Department of
Energy, Building Technologies Office, 950 L'Enfant Plaza SW., Suite
600, Washington, DC 20024. Telephone: (202) 586-2945. If possible,
please submit all items on a CD, in which case it is not necessary to
include printed copies.
For detailed instructions on submitting comments and additional
information on the rulemaking process, see section V of this document
(Public Participation).
Docket: The docket, which includes Federal Register notices, public
meeting attendee lists and transcripts, comments, and other supporting
documents/materials, is available for review at https://www.regulations.gov/#!docketDetail;D=EERE-2016-BT-TP-0018. All
documents in the docket are listed in the www.regulations.gov index.
However, some documents listed in the index, such as those containing
information that is exempt from public disclosure, may not be publicly
available. The www.regulations.gov Web page contains simple
instructions on how to access all documents, including public comments,
in the docket. See section V for information on how to submit comments
through www.regulations.gov.
FOR FURTHER INFORMATION CONTACT: Jeremy Dommu, U.S. Department of
Energy, Office of Energy Efficiency and Renewable Energy, Building
Technologies Office, EE-5B, 1000 Independence Avenue SW., Washington,
DC 20585-0121. Telephone: (202) 586-9870. Email:
battery_chargers_and_external_power_supplies@ee.doe.gov.
In the Office of the General Counsel, contact Mr. Pete Cochran,
U.S. Department of Energy, Office of the General Counsel, GC-33, 1000
Independence Avenue SW., Washington, DC 20585-0121. Telephone: (202)
586-9496. Email: peter.cochran@hq.doe.gov.
For further information on how to submit a comment, review other
public comments and the docket, or participate in the public meeting,
contact Ms. Brenda Edwards at (202) 586-2945 or by email:
Brenda.Edwards@ee.doe.gov.
SUPPLEMENTARY INFORMATION: This proposed rule would incorporate by
reference into 10 CFR part 430 the testing methods contained in the
following commercial standard:
IEC 62040-3, ``Uninterruptible power systems (UPS)--Method of
specifying the performance and test requirements,'' Edition 2.0,
Section 6 ``UPS tests,'' and Annex J ``UPS efficiency--Methods of
measurement.''
Copies of the IEC 62040-3 Ed. 2.0 standard are available from the
American National Standards Institute, 25 W. 43rd Street, 4th Floor,
New York, NY 10036 or at https://webstore.ansi.org/.
[[Page 31543]]
See section IV.M for further discussion of this standard.
Table of Contents
I. Authority and Background
II. Synopsis of the Notice of Proposed Rulemaking
III. Discussion
A. Covered Products and Scope
B. Existing Test Procedures and Standards Incorporated by
Reference
C. Definitions
1. Energy Storage System
2. Normal Mode
3. Reference Test Load
4. Uninterruptible Power Supplies
D. Test Conditions
1. Accuracy and Precision of Measuring Equipment
2. Environmental Conditions
3. Input Voltage and Frequency
E. Battery Configuration
F. Product Configuration
G. Average Power and Efficiency Calculation
1. Average Power
2. Efficiency
H. Output Metric
I. Effective Date and Compliance of Test Procedure
J. Sampling Plan for Determination of Certified Rating
K. Certification Reports
IV. Procedural Issues and Regulatory Review
A. Review Under Executive Order 12866
B. Review Under the Regulatory Flexibility Act
C. Review Under the Paperwork Reduction Act of 1995
D. Review Under the National Environmental Policy Act of 1969
E. Review Under Executive Order 13132
F. Review Under Executive Order 12988
G. Review Under the Unfunded Mandates Reform Act of 1995
H. Review Under the Treasury and General Government
Appropriations Act, 1999
I. Review Under Executive Order 12630
J. Review Under Treasury and General Government Appropriations
Act, 2001
K. Review Under Executive Order 13211
L. Review Under Section 32 of the Federal Energy Administration
Act of 1974
M. Description of Material Incorporated by Reference
V. Public Participation
A. Attendance at Public Meeting
B. Procedure for Submitting Prepared General Statements for
Distribution
C. Conduct of Public Meeting
D. Submission of Comments
E. Issues on Which DOE Seeks Comment
VI. Approval of the Office of the Secretary
I. Authority and Background
Title III of the Energy Policy and Conservation Act of 1975 (42
U.S.C. 6291, et seq.; ``EPCA'' or, ``the Act'') sets forth a variety of
provisions designed to improve energy efficiency.\1\ Part B \2\ of
title III, established the ``Energy Conservation Program for Consumer
Products Other Than Automobiles.'' Battery chargers are among the
consumer products affected by these provisions. (42 U.S.C. 6295(u))
---------------------------------------------------------------------------
\1\ All references to EPCA refer to the statute as amended
through the Energy Efficiency Improvement Act, Public Law 114-11
(April 30, 2015).
\2\ For editorial reasons, Part B was redesignated as Part A
upon incorporation into the U.S. Code (42 U.S.C. 6291-6309, as
codified).
---------------------------------------------------------------------------
Under EPCA, the energy conservation program consists essentially of
four parts: (1) Testing, (2) labeling, (3) Federal energy conservation
standards, and (4) certification and enforcement procedures. The
testing requirements consist of test procedures that manufacturers of
covered products must use as the basis for (1) certifying to DOE that
their products comply with the applicable energy conservation standards
adopted under EPCA, and (2) making representations about the efficiency
of those products. Similarly, DOE must use these test procedures to
determine whether the products comply with any relevant standards
promulgated under EPCA.
General Test Procedure Rulemaking Process
Under 42 U.S.C. 6293, EPCA sets forth the criteria and procedures
DOE must follow when prescribing or amending test procedures for
covered products. EPCA provides in relevant part that any test
procedures prescribed or amended under this section shall be reasonably
designed to produce test results which measure energy efficiency,
energy use or estimated annual operating cost of a covered product
during a representative average use cycle or period of use and shall
not be unduly burdensome to conduct. (42 U.S.C. 6293(b)(3))
In addition, if DOE determines that a test procedure amendment is
warranted, it must publish proposed test procedures and offer the
public an opportunity to present oral and written comments on them. (42
U.S.C. 6293(b)(2)) Finally, in any rulemaking to amend a test
procedure, DOE must determine to what extent, if any, the proposed test
procedure would alter the measured energy efficiency of any covered
product as determined under the existing test procedure. (42 U.S.C.
6293(e)(1))
Background
The ``Uniform Test Method for Measuring the Energy Consumption of
Battery Chargers'' in appendix Y to subpart B of 10 CFR part 430
specifies the testing requirements for battery chargers. DOE last
amended this test method with the publication of a test procedure final
rule on June 1, 2011, which codified a new active-mode test procedure
and amended the existing standby and off-mode test procedures. 76 FR
31750. As federal standards for battery chargers have yet to be
finalized, DOE has not required manufacturers to submit energy
efficiency data for their products tested under the battery charger
test procedure.
DOE published a notice of proposed rulemaking (NOPR) on March 27,
2012, regarding energy conservation standards for battery chargers and
external power supplies (March 2012 NOPR) where it proposed standards
for battery chargers, including uninterruptible power supplies (UPSs).
77 FR 18478
Following the publication of the 2011 battery charger test
procedure final rule and the March 2012 NOPR, DOE explored whether to
regulate UPSs as ``computer systems.'' See, e.g., 79 FR 11345 (Feb. 28,
2014) (proposed coverage determination); 79 FR 41656 (July 17, 2014)
(computer systems framework document). DOE received a number of
comments in response to those documents (and the related public
meetings) regarding testing of UPSs, which are discussed in this NOPR.
At the same time, DOE received questions and requests for clarification
regarding the testing, rating, and classification of battery chargers.
As part of the continuing effort to establish federal efficiency
standards for battery chargers and to develop a clear and widely
applicable test procedure, DOE published a notice of data availability
(May 2014 NODA) on May 15, 2014. 79 FR 27774. This NODA sought comments
from stakeholders concerning the repeatability of the test procedure
when testing battery chargers with several consumer configurations and
on the future market penetration of new battery charging technologies
that may require revisions to the battery charger test procedure. DOE
also sought comments on the reporting requirements for manufacturers
attempting to comply with the California Energy Commission's (CEC's)
efficiency standards for battery chargers in order to understand
certain data discrepancies in the CEC database. These issues were
discussed during DOE's NODA public meeting on June 3, 2014.
Based upon discussions from the May 2014 NODA public meeting and
written comments submitted by various stakeholders, DOE published a
NOPR (August 2015 NOPR) to revise the current battery charger test
procedure
[[Page 31544]]
on August 6, 2015. 80 FR 46855. DOE received a number of stakeholder
comments on the August 2015 NOPR and the computer systems framework
document regarding regulation of battery chargers including UPSs. After
considering these comments, DOE reconsidered its position and found
that since a UPS meets the definition of a battery charger, it is more
appropriate to regulate UPSs as part of the battery charger rulemaking.
Therefore, in today's notice DOE proposes to amend the battery charger
test procedure to include specific test provisions for UPSs.
II. Synopsis of the Notice of Proposed Rulemaking
This proposal seeks to add provisions for testing UPSs to the
battery charger test procedure. Specifically, DOE is proposing to
incorporate by reference specific sections of IEC 62040-3 Ed 2.0 with
additional instructions, into the current battery charger test
procedure published at appendix Y to subpart B of 10 CFR part 430.
Additionally, this proposal seeks to add formal definitions for
uninterruptible power supply, voltage and frequency dependent UPSs,
voltage independent UPSs, voltage and frequency independent UPSs,
energy storage systems, normal mode and reference test load to appendix
Y to subpart B of 10 CFR part 430 and revise the compliance
certification requirements for battery chargers published at 10 CFR
429.39.
III. Discussion
In response to the August 2015 NOPR, DOE received written comments
from 18 interested parties, including manufacturers, trade
associations, standards development organizations and energy efficiency
advocacy groups. Table III-1 below lists only the entities that
commented on the proposed exclusion of UPSs, as battery chargers. These
comments are discussed in further detail below. The full set of
comments on the battery charger test procedure NOPR can be found at:
https://www.regulations.gov/#!docketBrowser;rpp=25;po=0;dct=PS;D=EERE-
2014-BT-TP-0044.
Table III-1--Interested Parties That Provided Written Comments on Proposed Exclusion of UPSs as Battery Chargers
in the August 2015 NOPR
----------------------------------------------------------------------------------------------------------------
Comment No.
Commenter Acronym Organization type/ (docket
affiliation reference)
----------------------------------------------------------------------------------------------------------------
California Investor Owned Utilities..... CA IOUs................... Utility Association....... 21
Natural Resources Defense Council, NRDC, ASAP, and NEEA...... Energy Efficiency Advocacy 20
Appliance Standards Awareness Project, Groups.
and Northwest Energy Efficiency
Alliance.
Schneider Electric...................... Schneider Electric........ Manufacturer.............. 12
----------------------------------------------------------------------------------------------------------------
Similarly, in response to the computer systems framework document,
DOE received written comments from 9 interested parties, including
manufacturers, trade associations, standards development organizations,
and energy efficiency advocacy groups. Table III-2 below lists only the
entities that commented on the inclusion of UPSs in the computer
systems rulemaking. These comments are also discussed in detail below.
The full set of comments on the computer systems framework document can
be found at: https://www.regulations.gov/#!docketBrowser;rpp=25;po=0;dct=PS;D=EERE-2014-BT-STD-0025.
Table III-2--Interested Parties That Provided Written Comments on the Inclusion of UPSs in the Computer Systems
Framework Document
----------------------------------------------------------------------------------------------------------------
Comment No.
Commenter Acronym Organization type/ (docket
affiliation reference)
----------------------------------------------------------------------------------------------------------------
Information Technology Industry Council. ITI....................... Trade Association......... 10
National Electrical Manufacturers NEMA...................... Trade Association......... 15
Association.
Schneider Electric...................... Schneider Electric........ Manufacturer.............. 08
----------------------------------------------------------------------------------------------------------------
A. Covered Products and Scope
DOE has proposed several different methods of handling UPSs
throughout the course of the battery chargers and computer systems
rulemakings. Originally, DOE had proposed energy conservation standards
for UPSs as part of the 2012 battery chargers NOPR. DOE proposed that
UPSs be part of product class 10a and 10b and be regulated using the
same energy consumption metric (annual unit energy consumption or
``UEC'') and test procedure as all other battery chargers, using a
usage profile assumption for those product classes that is typical of
UPSs. 77 FR 18478. However, in 2014, DOE proposed that UPSs be included
as part of the proposed coverage determination for computer systems. As
outlined in the computer systems framework document, DOE sought
stakeholder feedback of its consideration of referencing IEC 62040-3
Edition 2.0, ``Uninterruptible power systems (UPS)--Method of
specifying the performance and test requirements'', March 2011 (IEC
62040-3 Ed. 2.0), as the test procedure for UPSs with the inclusion of
additional instructions from ENERGY STAR UPS Version 1.0, ``ENERGY STAR
Program Requirements for Uninterruptible Power Supplies,'' Rev. July
2012 (ENERGY STAR UPS V. 1.0). This test procedure would measure the
average conversion efficiency of a UPS with test loads connected to the
UPS.
DOE received comments on the battery charger test procedure NOPR
from Schneider Electric and the CA IOUs opposing the exclusion of UPSs
from the scope of the battery charger test procedure. These
stakeholders highlighted the usage of the current battery charger test
procedure by CEC to
[[Page 31545]]
regulate UPSs under the state's own battery charger energy conservation
program. (Docket No. EERE-2014-BT-TP-0044, Schneider Electric, No, 12
at p. 1, Docket No. EERE-2014-BT-TP-0044, CA IOUs, No. 21 at p. 3)
Their comments emphasize that UPSs are a type of backup battery charger
and should remain in the scope of the battery charger test procedure.
Similarly, NRDC, ASAP, and NEEA submitted comments recommending that
battery backup systems be included in the scope of the battery charger
test procedure. Further, NRDC, ASAP, and NEEA recommended that DOE
exclude battery backup systems as a covered product in order to allow
the CEC to continue to enforce its standards for these products until
the computer systems standards become effective. (Docket No. EERE-2014-
BT-TP-0044, NRDC, ASAP, and NEEA, No. 20, p. 2)
After considering all related stakeholder comments, DOE believes
that it is most appropriate to include UPSs within the scope of the
battery charger test procedure. Although UPSs may provide various types
of power conditioning and monitoring functionality depending on their
architecture and input dependency, they primarily maintain the fully-
charged state of lead acid batteries with relatively high self-
discharge rates so that in the event of a power outage, they are able
to provide backup power instantly to the connected load. Maintaining
the lead acid battery therefore directly affects a UPS's overall energy
efficiency. In 10 CFR 430.2, a battery charger is defined as a device
that charges batteries for consumer products. Because UPSs that are in
scope of this rulemaking have the primary task of maintaining a charged
lead acid battery, DOE concludes that UPSs meet the definition of a
battery charger and, as such, should be considered within the scope of
the battery charger test procedure.
UPSs are defined in IEC 62040-3 Ed. 2.0 as a combination of
convertors, switches and energy storage devices (such as batteries),
constituting a power system for maintaining continuity of load power in
case of input power failure. Today, DOE proposes to adopt this
definition for UPSs; that is, only battery chargers that meet the
above-stated definition of a UPS are subject to the testing
requirements proposed in this NOPR. While UPSs with a variety of
architectures, input dependency and input/output characteristics may
meet IEC's definition, DOE is further proposing to limit the
applicability of this test procedure to only those that have an AC
output to help limit the scope of the UPS test procedure. DOE
emphasizes that this proposal to include specific test provisions for
UPSs in the battery charger test procedure only applies to products
that meet the above stated definition of a UPS and have an AC output.
DOE requests comment on the proposal to include specific test
provisions for UPSs, as defined above, in the battery charger test
procedure.
B. Existing Test Procedures and Standards Incorporated by Reference
DOE is proposing to add specific testing provisions for UPSs in the
battery charger test procedure, as the Department believes that the
specifications in the current battery charger test procedure are not
appropriate for UPSs. Most battery chargers have four modes of
operation: (1) Active mode (charging batteries that are at various
stages of depletion); (2) maintenance mode (maintaining fully charged
batteries); (3) standby mode (plugged in with no battery connected to
charge and all manual on-off switches turned on); and (4) off mode
(plugged in with no battery connected to charge and all manual on-off
switches turned off). The current battery charger test procedure
measures energy consumption in these modes because most battery
chargers generally spend a significant amount of time in all four modes
of operation. Most battery chargers are used to charge the batteries of
products that are designed to be regularly operated using battery
power. This makes the current test procedure output metrics appropriate
for representing the energy consumption of most kinds of battery
chargers during a representative average use cycle.
In contrast, the current test procedure, which measures energy
consumption of a battery charger as it charges a fully discharged
battery, is inappropriate for a UPS since a UPS rarely has a fully
discharged battery. The UPS's battery is only infrequently depleted
during a power outage when a connected load discharges the energy
stored within the UPS's battery in order to continue normal operation
of the powered product. Likewise, it is only after power has been
restored following an outage that the UPS charges depleted batteries.
The vast majority of the time a UPS provides a small amount of charge
necessary to maintain fully charged batteries and also delivers power
to a connected load. Therefore, in order to accurately capture the
energy consumption and energy efficiency of the normal operation of a
UPS, the test procedure should measure the energy consumption of
maintaining a fully charged battery and the conversion losses
associated with delivering load power.
The following subsections discuss each mode of operation that is
currently included within the DOE battery charger test procedure, and
the rationale for why each mode is not applicable to UPSs.
1. Active mode: Section 2.1 of appendix Y to subpart B of 10 CFR
part 430 defines active mode or charge mode as a state in which the
battery charger system is connected to the main electricity supply, and
the battery charger is delivering current, equalizing cells, and
performing other one-time or limited-time functions in order to bring
the battery to a fully charged state. In active mode, the battery
charger is charging a battery that is partially or fully discharged.
However, unlike other battery chargers, UPSs seldom have a fully-
discharged battery. UPSs primarily maintain the fully-charged state of
their internal batteries so that in the event of a power outage, the
internal batteries are able to instantly provide backup power to a
connected load. However, power outages are infrequent in the United
States and therefore a UPS rarely switches to backup power and consumes
its stored energy. Because the battery is maintained in a fully charged
state during the majority of a UPS's service life, UPSs are almost
never required to enter active mode to replenish a depleted battery.
Consequently, it would not be appropriate to measure the active mode
energy consumption of a UPS by the current battery charger test
procedure because the resulting measured energy would not be
representative for a UPS in typical use as required by 42 U.S.C.
6293(b)(3). Two other outputs of the current test procedure, battery
capacity and charge time, are related to measuring the energy
consumption in active mode. Because the active mode is generally not
common for a UPS, measuring battery capacity and charge time would
typically not be representative.
2. Maintenance mode: Once the batteries have been fully charged, a
battery charger typically enters a maintenance mode intended to
maintain the fully charged state of batteries with a finite self-
discharge rate, while protecting it from overcharging. Although UPSs
spend the majority of their service life in this mode, UPSs also
continuously provide power to a connected load. This aspect is missing
from the current battery charger test procedure, which does not require
a load to be connected to the battery charger--only to a battery. UPSs
are
[[Page 31546]]
almost always connected to a load, such as a computer, because the
primary purpose of a UPS is to provide power in the event of an
unexpected power outage. Leaving the UPS unconnected to a load would
not be representative of typical usage, and the resulting measured
energy consumption would not be representative, as required by 42
U.S.C. 6293(b)(3).
3. Standby and off modes: The current battery charger test
procedure requires that, in addition to active and maintenance mode, a
battery charger's energy consumption be measured in two other modes of
operation; standby and off mode. In standby mode, the battery charger
remains connected to the main electricity supply with the battery
itself disconnected and all manual on-off switches (if applicable)
turned on. In off mode, the battery charger remains connected to the
main electricity supply with the battery itself disconnected and all
manual on-off switches (if applicable) turned off. UPSs never
experience these modes of operation in typical use since they are
always connected to mains power and have batteries attached in order to
service their loads in the event of a power outage. Therefore, testing
UPSs in standby and off modes would not be representative of typical
usage, and the resulting measured energy consumption would not be
representative, as required by 42 U.S.C. 6293(b)(3).
As each of the modes of operation discussed above is not directly
applicable to UPSs, DOE proposes to amend the current battery charger
test procedure to add auxiliary instructions for testing a UPS that
will better capture the device's real world energy performance. More
specifically, DOE proposes to define ``normal mode'' as a mode of
operation where the UPS maintains a battery while simultaneously
powering a connected load.
In order to measure energy consumption during normal mode, DOE
proposes to incorporate by reference Section 6 and Annex J of IEC
62040-3 Ed. 2.0 in the battery charger test procedure. This test method
requires that power consumption of a UPS be measured in normal mode
with reference test loads equal to 25%, 50%, 75%, and 100% of the
unit's rated power. Each of these individual efficiency data points is
then weighted by a coefficient that is specific for each UPS
architecture and combined to determine the overall average efficiency
of the unit. DOE is aware that the IEC standard is under revision and
will consider amending this test procedure to further harmonize with
any finalized revision of this industry test procedure. Furthermore,
DOE proposes to include additional instructions, some of which are
provided in the ENERGY STAR UPS V. 1.0 specification. Discussion of
these additional instructions is found in sections III.C and III.D of
this proposed rule.
DOE requests stakeholder comments on the type of changes that are
being considered for the revised IEC 62040-3 standard and how it may
impact the test procedure proposed today.
Because DOE is proposing to adopt testing requirements for UPSs
from IEC 62040-2 Ed. 2.0 with additional instructions where
appropriate, the following sections discuss these proposed requirements
including definitions, test conditions, battery and product
configuration, average power and efficiency calculations, output
metric, effective date and compliance requirements, sampling plan and
certification reports.
C. Definitions
DOE proposes to include the following definitions, in alphabetical
order, in section 2 of appendix Y to subpart B of 10 CFR part 430. DOE
requests comment on all proposed definitions, particularly those that
are not defined in existing industry standards.
1. Energy Storage System
DOE proposes the following definition for an Energy Storage System
of a UPS: ``Energy storage system is a system consisting of single or
multiple devices designed to provide power to the UPS inverter
circuitry.''
2. Normal Mode
Normal mode for UPSs is similar to the maintenance mode of other
battery chargers as defined in appendix Y to subpart B of 10 CFR part
430 in that the UPS maintains the fully charged state of batteries with
a finite self-discharge rate, while protecting it from overcharging.
However, in addition to maintaining a battery, a UPS in normal mode
also continuously provides power to a load. In order to highlight this
distinction, DOE proposes the following definition for the normal mode
of operation for a UPS.
``Normal mode is a mode of operation for a UPS in which:
(i) The UPS provides required output power to the connected load
without switching to battery power,
(ii) the energy storage system is being maintained at full charge,
and
(iii) the load connected to the UPS is within the UPS's specified
power rating.''
3. Reference Test Load
To describe the load that is used for testing UPSs, DOE proposes
the following definition for reference test load.
``Reference test load is a load or condition with a power factor of
greater than 0.99 in which the AC output socket of the UPS delivers the
active power (W) for which the UPS is rated.''
While IEC 62040-3 Ed. 2.0 also provides a definition for reference
test load, it does not explicitly address whether such a test load is
linear or non-linear in nature. Similarly, section 4.2 of ENERGY STAR
UPS V. 1.0 calls for the reference test load to be resistive without
clearly defining the term `resistive'. DOE's proposed definition
properly characterizes the test load to be used for UPS testing and
removes ambiguity by requiring the test load to be linear and resistive
through the power factor requirement.
4. Uninterruptible Power Supplies
DOE proposes the following definition for a UPS:
``Uninterruptible power supply or UPS means a battery charger
consisting of a combination of convertors, switches and energy storage
devices, constituting a power system for maintaining continuity of load
power in case of input power failure.''
DOE is also proposing to include definitions for voltage
independent, voltage and frequency dependent, and voltage and frequency
independent UPS architectures based on the definitions from section 1.0
of ENERGY STAR UPS V. 1.0 to differentiate between different UPS load
ratings. The proposed definitions are as follows:
``Voltage and frequency dependent UPS or VFD UPS means a UPS that
produces an alternating current (AC) output where the output voltage
and frequency are dependent on the input voltage and frequency. This
UPS architecture does not provide corrective functions like those in
voltage independent and voltage and frequency independent systems.''
A typical VFD UPS connects the protected load directly to the main
electricity supply without performing any voltage or frequency
conditioning. In the event the input voltage or frequency fails or
simply falls outside a manufacturer-specified range, the VFD UPS shifts
the source of the output power from the main electricity supply to the
battery power by detecting the fault condition and turning on the
internal DC to AC inverter circuitry. Because the detection of a fault
condition and the subsequent turning
[[Page 31547]]
on of the DC to AC inverter circuitry requires a finite amount of time,
the switchover process is not instantaneous and generally requires tens
of milliseconds. This UPS architecture may therefore not be suitable
for protecting loads that are sensitive to brief dips and surges in the
input power supply.
``Voltage independent UPS or VI UPS means a UPS that produces an AC
output within a specific tolerance band that is independent of under-
voltage or over-voltage variations in the input voltage. The output
frequency of a VI UPS is dependent on the input frequency, similar to a
voltage and frequency dependent system.''
A VI UPS functions similarly to a VFD UPS in that it also powers
the protected load using the main electricity supply. However, unlike a
VFD UPS, a VI UPS is able to perform minor conditioning of the input
voltage when it is marginally out of tolerance without switching to
battery power. A VI UPS typically achieves this by using a Buck-boost
transformer, a component that can detect dips and surges in the input
voltage and adjust its winding ratio such that the output voltage
remains constant. However, if the perturbation in the input voltage is
greater than a predetermined range set by the manufacturer, the VI UPS
will switch to the battery power similar to a VFD UPS. A VI UPS is
unable to protect the load against fluctuations in the input frequency
without switching to battery power.
``Voltage and frequency independent UPS or VFI UPS means a UPS
where the device remains in normal mode producing an AC output voltage
and frequency that is independent of input voltage and frequency
variations and protects the load against adverse effects from such
variations without depleting the stored energy source. The input
voltage and frequency variations through which the UPS must remain in
normal mode are as follows:
i. 10% of the rated input voltage or the tolerance
range specified by the manufacturer, whichever is greater; and
ii. 2% of the rated input frequency or the tolerance
range specified by the manufacturer, whichever is greater.''
A VFI UPS consists of an AC to DC converter that charges the UPS
battery and a DC to AC inverter that converts the DC battery voltage
back to AC in order to power the connected load. However, unlike a VFD
or a VI UPS where the DC to AC inverter is turned on only when a fault
condition is detected, the inverter in a VFI UPS is always in operation
ensuring that the connected load is always powered through the battery
power, which is continuously charged using main electricity supply. The
use of a VFI device is particularly important when the protected load
is sensitive to the slightest change in input voltage and frequency.
To help manufacturers determine whether a UPS is properly
considered to be VFD, VI, or VFI, DOE is including tests to verify the
input dependency of the UPS as follows: VI input dependency may be
verified by performing the steady state input voltage tolerance test in
section 6.4.1.1 of IEC 62040-3 Ed. 2.0 and observing that the output
voltage remains within the specified limit during the test. VFD input
dependency may be verified by performing the AC input failure test in
section 6.2.2.7 of IEC 62040-3 Ed. 2.0 and observing that, at a
minimum, the UPS switches from normal mode of operation to battery
power while the input is interrupted. VFI input dependency may be
verified by performing the steady state input voltage tolerance test
and the input frequency tolerance test specified in sections 6.4.1.1
and 6.4.1.2 of IEC 62040-3 Ed. 2.0 and observing that, at a minimum,
the output voltage and frequency remain within the specified output
tolerance band during the test. These tests may be performed to
determine the input dependency supported by the test unit.
D. Test Conditions
Although a majority of the test conditions are adopted from the IEC
62040-3 Ed 2.0 standard, DOE proposes certain supplementary
instructions for the test conditions in appendix Y to subpart B of 10
CFR part 430 in order to eliminate the possibility of ambiguity. DOE
requests comment on the proposed test conditions.
1. Accuracy and Precision of Measuring Equipment
In this NOPR, DOE proposes that the power meter and other equipment
used during the test procedure must provide true root mean square (r.
m. s.) measurements of the active input and output power, with an
uncertainty at full rated load of less than or equal to 0.5 percent at
the 95 percent confidence level notwithstanding that voltage and
current waveforms can include a harmonic component. Further, DOE
proposes that the power meter and other equipment must measure input
and output values simultaneously.
2. Environmental Conditions
IEC 62040-3 Ed 2.0 requires that the ambient temperature must be in
the range of 20 [deg]C to 30 [deg]C. In order to ensure repeatability,
DOE proposes to increase the precision required for ambient temperature
measurements, while keeping the same range. As a result, the ambient
temperature must be 20.0 [deg]C to 30.0 [deg]C (i.e., increasing the
required precision by one decimal place) and the measurement must
include all uncertainties and inaccuracies introduced by the
temperature measuring equipment. Extending the precision of IEC's
ambient temperature range requirement by one decimal place allows DOE
to minimize rounding errors and avoid scenarios where a temperature of
19.6 [deg]C would be rounded to 20 [deg]C during testing and
potentially provide higher efficiency usage values than those obtained
at or above 20.0 [deg]C. The proposal also requires that the tests be
carried out in a room with an air speed immediately surrounding the
unit under test (UUT) of less than or equal to 0.5 m/s. There must be
no intentional cooling of the UUT such as by use of separately powered
fans, air conditioners, or heat sinks. The UUT must be tested on a
thermally non-conductive surface.
3. Input Voltage and Frequency
DOE proposes that the AC input voltage to the UUT be within 3
percent of the highest rated voltage and the frequency be within 1
percent of the highest rated frequency of the device.
E. Battery Configuration
Section J.2.2 of the IEC 62040-3 Ed. 2.0 standard requires that the
UPS operate in normal mode during testing and that the transfer of
energy to and from the energy storage system be prevented during the
test. Further, IEC recommends disconnecting the energy storage system
to prevent such transfer of energy. While this approach is appropriate
for measuring the losses within the inverter components, disconnecting
the energy storage system prevents the capturing of losses in the
battery charger components of the UPS. UPSs covered under today's
proposed scope most commonly use lead acid batteries as their energy
storage systems, and these batteries have a relatively high self-
discharge rate. Over time, these UPSs expend a considerable amount of
cumulative energy countering the self-discharge of fully charged lead
acid batteries in real life use under normal mode operation.
Disconnecting the battery during testing as recommended by IEC will
fail to account for this additional energy spent by the battery
charging components. Because DOE intends to capture a
[[Page 31548]]
complete picture of the energy performance of UPSs as part of today's
rulemaking, DOE proposes that the energy storage systems must remain
connected throughout the test.
Batteries in UPSs must remain fully charged, standing by to provide
backup power in the event of a power failure. Battery charging
requirements must therefore be standardized such that the batteries are
fully charged during testing and representative of the state of a UPS
in real life use. Therefore, DOE proposes to standardize battery
charging requirements for UPSs by including the following instructions
in section 4.2.1 of appendix Y to subpart B of 10 CFR part 430. These
requirements, which ensure that the battery is fully charged prior to
testing, specify charging the battery for an additional 5 hours after
the UPS has indicated that it is fully charged, or, if the product does
not have a battery indicator but the user manual specifies a time,
charging the battery for 5 hours longer than the manufacturer's
estimate. Finally, the proposal requires charging the battery for 24
hours if the UPS does not have an indicator or an estimated charging
time.
F. Product Configuration
For configuring UPSs for testing, DOE proposes to incorporate by
reference Appendix J.2 of IEC 62040-3 Ed 2.0 in section 4.2.1 of the
proposed appendix Y to subpart B of the 10 CFR part 430. In addition to
the IEC test method, DOE proposes to include additional requirements
for UPS operating mode conditions and energy storage system derived
from ENERGY STAR UPS V. 1.0. DOE is not considering including
requirements for back-feeding, which are specified in ENERGY STAR UPS
V. 1.0 because back-feeding will not apply to the UPSs that are in the
proposed scope of this rulemaking.
G. Average Power and Efficiency Calculation
1. Average Power
DOE proposes two different methods for calculating average power so
that manufacturers have the option of using a method better suited to
the testing equipment already available at their disposal without have
to purchasing new equipment. DOE believes this will reduce testing
burden. DOE proposes to specify these calculation methods in section
4.3.1 of the proposed appendix Y to subpart B of 10 CFR part 430. The
first proposed method of calculating average power is to divide
accumulated energy (Ei) by the specified period for each
test (Ti) and recording the accumulated energy
(Ei) in kWh. For this method, the average power is
calculated using the following equation:
[GRAPHIC] [TIFF OMITTED] TP19MY16.034
Additionally, DOE proposes a second method to calculate average
power by sampling the power at a rate of at least 1 sample per second
and computing the arithmetic mean of all samples over the time period
specified for each test (Ti). For this method, the average
power (Pavg) is calculated using the following equation:
[GRAPHIC] [TIFF OMITTED] TP19MY16.035
Where Pavg represents average power, Pi represents measured power
during a single measurement (i), and n represents total number of
measurements.
DOE requests comment on the proposed two different methods of
calculating average power. DOE requests comment on the comparability of
the results from the two methods.
2. Efficiency
DOE proposes to calculate the efficiency of UPSs at each loading
point as specified in section J.3 of IEC 62040-3 Ed 2.0. DOE also
proposes additional requirements from ENERGY STAR UPS V. 1.0 for the
purpose of ensuring repeatable and reproducible tests. ENERGY STAR UPS
V. 1.0 specifies requirements for ensuring the unit is at steady state
and calculating the efficiency measurements. DOE also proposes to
require that the input dependency of the UPS be determined as described
in section III.C.4 of this NOPR. The proposed requirements are included
in section 4.3 of the proposed appendix Y to subpart B of 10 CFR part
430.
H. Output Metric
To capture the energy efficiency of a UPS, DOE proposes that the
device be tested in normal mode. DOE further proposes to use an average
load adjusted efficiency metric, rounded to one tenth of a percentage
point, as the final output of this UPS test procedure. DOE's proposed
output metric for UPSs matches the output metric utilized by ENERGY
STAR UPS V. 1.0. DOE is also proposing to adopt the load weightings
specified in ENERGY STAR UPS V. 1.0 for calculating load adjusted
average efficiency of UPSs. These load weightings vary based on the
ratio of the reference test load to the full rated load of the device,
the UPS architecture and the output power rating of a UPS.
These weightings are widely used by manufacturers to certify their
UPSs to ENERGY STAR specifications and indicate the typical amount of
time a UPS spends at each loading point. Therefore, DOE believes the
use of load weightings allow the proposed final metric to capture the
real world energy performance of UPSs accurately and representatively.
The requirements for calculating the final metric, shown in Table III-
3, are proposed to be incorporated in section 4.3.5 of appendix Y to
subpart B of 10 CFR part 430. The proposed equation to calculate the
average load adjusted efficiency of UPSs is as follows:
Effavg = (t25 x
Eff[verbar]25) + (t50 x
Eff[verbar]50) + (t75 x
Eff[verbar]75) + (t100 x
Eff[verbar]100)
Where:
Effavg = average loading-adjusted efficiency
tn = proportion of time spent at the particular
n% of the reference test load
Effn = efficiency at the particular n% of the
reference test load
Table III-3--UPS Load Weightings for Calculating Average Efficiency
----------------------------------------------------------------------------------------------------------------
Portion of time spent at reference load
Rated output power (W) Input dependency ---------------------------------------------------------------
characteristic 25% 50% 75% 100%
----------------------------------------------------------------------------------------------------------------
P <= 1500 W................... VFD............. 0.2 0.2 0.3 0.3
VI or VFI....... 0 0.3 0.4 0.3
P > 1500 W.................... VFD, VI, or VFI. 0 0.3 0.4 0.3
----------------------------------------------------------------------------------------------------------------
EISA 2007 amended EPCA to require DOE to implement a standby and
off mode energy consumption measurement, if technically feasible, in
new or existing test procedures that do not have this measurement. (42
U.S.C. 6295(gg)(2)(A)) EISA 2007 also requires any final rule
establishing energy conservation standards for a covered
[[Page 31549]]
product, adopted after July 1, 2010, to incorporate standby mode and
off mode energy use into a single amended or new standard, if feasible.
(42 U.S.C. 6295(gg)(3)(A))
EPCA defines the three modes that consumer products can be in as:
(1) Active mode, (2) standby mode, and (3) off mode. (42 U.S.C.
6295(gg)(1)) DOE incorporated EPCA's definitions for active, standby,
and off modes into 10 CFR 430.2. Each of these definitions requires
that the product be ``connected to a main power source.'' DOE is
proposing a test procedure under which UPSs would be tested in normal
mode, the only mode that a UPS is in when connected to a power source,
except in the rare occasions that it is in ``charge mode.'' EPCA
requires that any prescribed or amended test procedure shall be
designed to produce test results which measure energy efficiency or
energy use during a representative average use cycle or period of use.
(42 U.S.C. 6293(b)(3)). As discussed in section III.B, a UPS is almost
never in charge mode, and therefore measured energy for this mode would
not be representative for a UPS in typical use as required by 42 U.S.C.
6293(b)(3). Thus, measuring the energy use of a UPS in normal mode
effectively captures the energy used during the entirety of the time
that a UPS is connected to mains power. As such, the test procedure
proposed here incorporates measurement of energy use during active,
standby, and off modes, as EPCA defines those terms.
DOE requests comment on the proposed output metric for UPSs.
I. Effective Date and Compliance of Test Procedure
If adopted, the effective date for this UPS test procedure would be
30 days after publication of the test procedure final rule in the
Federal Register. At that time, the new metrics and any other measure
of energy performance which depends on these metrics may be represented
pursuant to the final rule. On or after 180 days after the date of
publication of the test procedure final rule, any such representations,
including those made on marketing materials and product labels would be
required to be based upon results generated under the final test
procedure.
J. Sampling Plan for Determination of Certified Rating
For any covered product, manufacturers are required to determine
the represented value, which includes the certified rating, for each
basic model of the product in accordance with the DOE test procedure.
Because today's proposed test procedure for UPSs and resulting metric
differs from other battery chargers, DOE proposes that UPSs would
certify the average load adjusted efficiency metric (Effavg)
described in section III.H, as the representative value of efficiency
for UPSs. In order to determine a rating for certifying compliance or
making energy use representations, DOE typically requires manufacturers
to test each basic model in accordance with the applicable DOE test
procedure and apply the appropriate sampling plan. DOE proposes that
the sampling provisions and certified rating requirements for battery
chargers be applicable to UPSs.
K. Certification Reports
In addition to the requirements specified in 10 CFR 429.12, which
are applicable to each basic model of a covered product, DOE proposes
the following additional product specific public information be
included in the battery charger certification report for UPSs in 10 CFR
429.39:
1. Active power, in Watts, and apparent power, in Volt-Amperes, of the
UPS
2. Rated input and output voltage, in Volts, of the UPS
3. Efficiency at 25 percent, 50 percent, 75 percent, and 100 percent,
and average normal mode loading efficiency of UPS
IV. Procedural Issues and Regulatory Review
A. Review Under Executive Order 12866
The Office of Management and Budget (OMB) has determined that test
procedure rulemakings do not constitute ``significant regulatory
actions'' under section 3(f) of Executive Order 12866, Regulatory
Planning and Review, 58 FR 51735 (Oct. 4, 1993). Accordingly, this
action was not subject to review under the Executive Order by the
Office of Information and Regulatory Affairs (OIRA) in the Office of
Management and Budget.
B. Review Under the Regulatory Flexibility Act
The Regulatory Flexibility Act (5 U.S.C. 601 et seq.) requires
preparation of an initial regulatory flexibility analysis (IFRA) for
any rule that by law must be proposed for public comment, unless the
agency certifies that the rule, if promulgated, will not have a
significant economic impact on a substantial number of small entities.
As required by Executive Order 13272, ``Proper Consideration of Small
Entities in Agency Rulemaking,'' 67 FR 53461 (August 16, 2002), DOE
published procedures and policies on February 19, 2003, to ensure that
the potential impacts of its rules on small entities are properly
considered during the DOE rulemaking process. 68 FR 7990. DOE has made
its procedures and policies available on the Office of the General
Counsel's Web site: https://energy.gov/gc/office-general-counsel.
DOE reviewed the test procedure considered in this proposed rule
under the provisions of the Regulatory Flexibility Act (RFA) and the
policies and procedures published on February 19, 2003. DOE has
concluded that the proposed rule would not have a significant impact on
a substantial number of small entities. The factual basis for this
certification is as follows.
The Small Business Administration (SBA) considers a business entity
to be a small business, if, together with its affiliates, it employs
less than a threshold number of workers specified in 13 CFR part 121.
These size standards and codes are established by the North American
Industry Classification System (NAICS). The threshold number for NAICS
classification code 335999, which applies to ``all other miscellaneous
electrical equipment and component manufacturing'' and includes UPSs,
is 500 employees.
To estimate the number of companies that could be small business
manufacturers of the equipment affected by this rulemaking, DOE
conducted a market survey using available public information to
identify potential small manufacturers. DOE's research involved
reviewing the SBA database, marketing research tools (i.e., Hoover's
reports), and company profiles on public Web sites (i.e., LinkedIn and
Glassdoor) to create a list of all domestic small business
manufacturers of battery chargers affected by this rulemaking. DOE
identified 12 manufacturers of battery chargers as domestic small
business manufacturers.
To determine the costs of the proposed test procedure on small
manufacturers, DOE obtained quotations from two laboratories for
testing UPSs and found the range to be from $1,400 to $2,000. While DOE
performed the analysis using the highest quotation it received to
estimate the maximum possible testing cost, DOE understands that a
majority of UPS manufacturers are able to perform these tests with
their own testing equipment. UPS manufacturers can significantly reduce
testing costs by conducting their own testing instead of using third
party labs to test their products. Under the proposed test procedure,
manufacturers would be required to test each UPS basic model
individually; that is, a
[[Page 31550]]
minimum of two units per basic model. DOE estimated the average number
of basic models produced per manufacturer to be six. DOE determined the
average number of basic models per manufacturer by examining product
listings, product features, and model names from DOE's Compliance
Database, EPA's ENERGY STAR,\3\ and retailer Web sites to estimate the
total number of basic models in the industry. DOE then divided the
estimation by the total number of UPS manufacturers identified to find
an average number of basic models per manufacturer. Therefore, to test
two units of each basic model at a cost of $2,000 per unit, the average
total cost of testing is $24,000 per manufacturer. From Hoovers, DOE
estimated the average revenue of a small business manufacturer of
battery chargers to be $22.2M. That is, the total cost of testing is
approximately 0.11 percent of the average annual revenue.
---------------------------------------------------------------------------
\3\ ENERGY STAR. Energy Star Certified Products. Last accessed
May 4, 2015. <https://www.energystar.gov/>.
---------------------------------------------------------------------------
Based on this analysis, DOE concludes that this proposed rule would
not have a significant economic impact on a substantial number of small
entities. DOE will provide its certification and supporting statement
of factual basis to the Chief Counsel for Advocacy of the SBA for
review under 5 U.S.C. 605(b).
DOE seeks comment on whether the proposed test procedure changes
will have a significant impact on a substantial number of small
entities.
C. Review Under the Paperwork Reduction Act of 1995
If DOE adopts energy conservation standards for battery chargers,
manufacturers will be required to certify that their products comply
with those standards. In certifying compliance, manufacturers must test
their products according to the applicable DOE test procedure,
including any amendments adopted for that test procedure. DOE has
established regulations for the certification and recordkeeping
requirements for all covered consumer products and commercial
equipment, and is proposing specific requirements for battery chargers
in this rule. See 10 CFR part 429, subpart B. The collection-of-
information requirement for the certification and recordkeeping is
subject to review and approval by OMB under the Paperwork Reduction Act
(PRA). This requirement has been approved by OMB under OMB control
number 1910-1400. This information collection was renewed in January
2015 to include certification requirements for battery chargers. 80 FR
5099 (January 30, 2015). Public reporting burden for the certification
is estimated to average 30 hours per response, including the time for
reviewing instructions, searching existing data sources, gathering and
maintaining the data needed, and completing and reviewing the
collection of information. Manufacturers would not be required to
submit a certification report until such time as compliance with an
energy conservation standard is required.
Notwithstanding any other provision of the law, no person is
required to respond to, nor shall any person be subject to a penalty
for failure to comply with, a collection of information subject to the
requirements of the PRA, unless that collection of information displays
a currently valid OMB Control Number.
D. Review Under the National Environmental Policy Act of 1969
In this proposed rule, DOE proposes test procedure amendments that
it expects will be used to develop and implement future energy
conservation standards for UPSs. DOE has determined that this rule
falls into a class of actions that are categorically excluded from
review under the National Environmental Policy Act of 1969 (42 U.S.C.
4321 et seq.) and DOE's implementing regulations at 10 CFR part 1021.
Specifically, this proposed rule would amend the existing test
procedures without affecting the amount, quality or distribution of
energy usage, and, therefore, would not result in any environmental
impacts. Thus, this rulemaking is covered by Categorical Exclusion A5
under 10 CFR part 1021, subpart D, which applies to any rulemaking that
interprets or amends an existing rule without changing the
environmental effect of that rule. Accordingly, neither an
environmental assessment nor an environmental impact statement is
required.
E. Review Under Executive Order 13132
Executive Order 13132, ``Federalism,'' 64 FR 43255 (August 4, 1999)
imposes certain requirements on agencies formulating and implementing
policies or regulations that preempt State law or that have Federalism
implications. The Executive Order requires agencies to examine the
constitutional and statutory authority supporting any action that would
limit the policymaking discretion of the States and to carefully assess
the necessity for such actions. The Executive Order also requires
agencies to have an accountable process to ensure meaningful and timely
input by State and local officials in the development of regulatory
policies that have Federalism implications. On March 14, 2000, DOE
published a statement of policy describing the intergovernmental
consultation process it will follow in the development of such
regulations. 65 FR 13735. DOE has examined this proposed rule and has
determined that it would not have a substantial direct effect on the
States, on the relationship between the national government and the
States, or on the distribution of power and responsibilities among the
various levels of government. EPCA governs and prescribes Federal
preemption of State regulations as to energy conservation for the
products that are the subject of this proposed rule. States can
petition DOE for exemption from such preemption to the extent, and
based on criteria, set forth in EPCA. (42 U.S.C. 6297(d)) No further
action is required by Executive Order 13132.
F. Review Under Executive Order 12988
Regarding the review of existing regulations and the promulgation
of new regulations, section 3(a) of Executive Order 12988, ``Civil
Justice Reform,'' 61 FR 4729 (Feb. 7, 1996), imposes on Federal
agencies the general duty to adhere to the following requirements: (1)
Eliminate drafting errors and ambiguity; (2) write regulations to
minimize litigation; (3) provide a clear legal standard for affected
conduct rather than a general standard; and (4) promote simplification
and burden reduction. Section 3(b) of Executive Order 12988
specifically requires that Executive agencies make every reasonable
effort to ensure that the regulation: (1) Clearly specifies the
preemptive effect, if any; (2) clearly specifies any effect on existing
Federal law or regulation; (3) provides a clear legal standard for
affected conduct while promoting simplification and burden reduction;
(4) specifies the retroactive effect, if any; (5) adequately defines
key terms; and (6) addresses other important issues affecting clarity
and general draftsmanship under any guidelines issued by the Attorney
General. Section 3(c) of Executive Order 12988 requires Executive
agencies to review regulations in light of applicable standards in
sections 3(a) and 3(b) to determine whether they are met or it is
unreasonable to meet one or more of them. DOE has completed the
required review and determined that, to the extent permitted by law,
the proposed rule meets the relevant standards of Executive Order
12988.
[[Page 31551]]
G. Review Under the Unfunded Mandates Reform Act of 1995
Title II of the Unfunded Mandates Reform Act of 1995 (UMRA)
requires each Federal agency to assess the effects of Federal
regulatory actions on State, local, and Tribal governments and the
private sector. Public Law 104-4, sec. 201 (codified at 2 U.S.C. 1531).
For a proposed regulatory action likely to result in a rule that may
cause the expenditure by State, local, and Tribal governments, in the
aggregate, or by the private sector of $100 million or more in any one
year (adjusted annually for inflation), section 202 of UMRA requires a
Federal agency to publish a written statement that estimates the
resulting costs, benefits, and other effects on the national economy.
(2 U.S.C. 1532(a), (b)) The UMRA also requires a Federal agency to
develop an effective process to permit timely input by elected officers
of State, local, and Tribal governments on a proposed ``significant
intergovernmental mandate,'' and requires an agency plan for giving
notice and opportunity for timely input to potentially affected small
governments before establishing any requirements that might
significantly or uniquely affect small governments. On March 18, 1997,
DOE published a statement of policy on its process for
intergovernmental consultation under UMRA. 62 FR 12820; also available
at https://energy.gov/gc/office-general-counsel. DOE examined this
proposed rule according to UMRA and its statement of policy and
determined that the rule contains neither an intergovernmental mandate,
nor a mandate that may result in the expenditure of $100 million or
more in any year, so these requirements do not apply.
H. Review Under the Treasury and General Government Appropriations Act,
1999
Section 654 of the Treasury and General Government Appropriations
Act, 1999 (Pub. L. 105-277) requires Federal agencies to issue a Family
Policymaking Assessment for any rule that may affect family well-being.
This rule would not have any impact on the autonomy or integrity of the
family as an institution. Accordingly, DOE has concluded that it is not
necessary to prepare a Family Policymaking Assessment.
I. Review Under Executive Order 12630
DOE has determined, under Executive Order 12630, ``Governmental
Actions and Interference with Constitutionally Protected Property
Rights'' 53 FR 8859 (March 18, 1988), that this regulation would not
result in any takings that might require compensation under the Fifth
Amendment to the U.S. Constitution.
J. Review Under Treasury and General Government Appropriations Act,
2001
Section 515 of the Treasury and General Government Appropriations
Act, 2001 (44 U.S.C. 3516 note) provides for agencies to review most
disseminations of information to the public under guidelines
established by each agency pursuant to general guidelines issued by
OMB. OMB's guidelines were published at 67 FR 8452 (Feb. 22, 2002), and
DOE's guidelines were published at 67 FR 62446 (Oct. 7, 2002). DOE has
reviewed this proposed rule under the OMB and DOE guidelines and has
concluded that it is consistent with applicable policies in those
guidelines.
K. Review Under Executive Order 13211
Executive Order 13211, ``Actions Concerning Regulations That
Significantly Affect Energy Supply, Distribution, or Use,'' 66 FR 28355
(May 22, 2001), requires Federal agencies to prepare and submit to OMB,
a Statement of Energy Effects for any proposed significant energy
action. A ``significant energy action'' is defined as any action by an
agency that promulgated or is expected to lead to promulgation of a
final rule, and that: (1) Is a significant regulatory action under
Executive Order 12866, or any successor order; and (2) is likely to
have a significant adverse effect on the supply, distribution, or use
of energy; or (3) is designated by the Administrator of OIRA as a
significant energy action. For any proposed significant energy action,
the agency must give a detailed statement of any adverse effects on
energy supply, distribution, or use should the proposal be implemented,
and of reasonable alternatives to the action and their expected
benefits on energy supply, distribution, and use.
The proposed regulatory action to amend the test procedure for
measuring the energy efficiency of UPSs is not a significant regulatory
action under Executive Order 12866. Moreover, it would not have a
significant adverse effect on the supply, distribution, or use of
energy, nor has it been designated as a significant energy action by
the Administrator of OIRA. Therefore, it is not a significant energy
action, and, accordingly, DOE has not prepared a Statement of Energy
Effects.
L. Review Under Section 32 of the Federal Energy Administration Act of
1974
Under section 301 of the Department of Energy Organization Act
(Pub. L. 95-91; 42 U.S.C. 7101), DOE must comply with section 32 of the
Federal Energy Administration Act of 1974, as amended by the Federal
Energy Administration Authorization Act of 1977. (15 U.S.C. 788; FEAA)
Section 32 essentially provides in relevant part that, where a proposed
rule authorizes or requires use of commercial standards, the notice of
proposed rulemaking must inform the public of the use and background of
such standards. In addition, section 32(c) requires DOE to consult with
the Attorney General and the Chairman of the Federal Trade Commission
(FTC) concerning the impact of the commercial or industry standards on
competition.
This proposed rule incorporates testing methods contained in
Section 6 and Annex J of the IEC 62040-3 Ed. 2.0, ``Uninterruptible
power systems (UPS)--Method of specifying the performance and test
requirements'' standard. DOE has evaluated this standard and is unable
to conclude whether it fully complies with the requirements of section
32(b) of the FEAA, (i.e., that they were developed in a manner that
fully provides for public participation, comment, and review). DOE will
consult with the Attorney General and the Chairman of the FTC
concerning the impact of these test procedures on competition, prior to
prescribing a final rule.
M. Description of Material Incorporated by Reference
The proposed rule incorporates Section 6 and Annex J of the IEC
62040-3 Ed. 2.0, ``Uninterruptible power systems (UPS)--Method of
specifying the performance and test requirements'' standard. This
standard is used to specify the testing requirements for UPSs and is
available from the American National Standards Institute, 25 W. 43rd
Street, 4th Floor, New York, NY 10036 or at https://webstore.ansi.org/.
V. Public Participation
A. Attendance at Public Meeting
The time, date and location of the public meeting are listed in the
DATES and ADDRESSES sections at the beginning of this document. If you
plan to attend the public meeting, please notify Ms. Brenda Edwards at
(202) 586-2945 or Brenda.Edwards@ee.doe.gov.
Please note that foreign nationals visiting DOE Headquarters are
subject to
[[Page 31552]]
advance security screening procedures which require advance notice
prior to attendance at the public meeting. If a foreign national wishes
to participate in the public meeting, please inform DOE of this fact as
soon as possible by contacting Ms. Regina Washington at (202) 586-1214
or by email: Regina.Washington@ee.doe.gov so that the necessary
procedures can be completed.
DOE requires visitors to have laptops and other devices, such as
tablets, checked upon entry into the building. Any person wishing to
bring these devices into the Forrestal Building will be required to
obtain a property pass. Visitors should avoid bringing these devices,
or allow an extra 45 minutes to check in. Please report to the
visitor's desk to have devices checked before proceeding through
security.
Due to the REAL ID Act implemented by the Department of Homeland
Security (DHS), there have been recent changes regarding ID
requirements for individuals wishing to enter Federal buildings from
specific states and U.S. territories. Driver's licenses from the
following states or territory will not be accepted for building entry
and one of the alternate forms of ID listed below will be required. DHS
has determined that regular driver's licenses (and ID cards) from the
following jurisdictions are not acceptable for entry into DOE
facilities: Alaska, American Samoa, Arizona, Louisiana, Maine,
Massachusetts, Minnesota, New York, Oklahoma, and Washington.
Acceptable alternate forms of Photo-ID include: U.S. Passport or
Passport Card; an Enhanced Driver's License or Enhanced ID-Card issued
by the states of Minnesota, New York or Washington (Enhanced licenses
issued by these states are clearly marked Enhanced or Enhanced Driver's
License); a military ID or other Federal government issued Photo-ID
card.
In addition, you can attend the public meeting via webinar. Webinar
registration information, participant instructions, and information
about the capabilities available to webinar participants will be
published on DOE's Web site: https://www1.eere.energy.gov/buildings/appliance_standards/standards.aspx?productid=26&action=viewlive.
Participants are responsible for ensuring their systems are compatible
with the webinar software.
B. Procedure for Submitting Prepared General Statements for
Distribution
Any person who has plans to present a prepared general statement
may request that copies of his or her statement be made available at
the public meeting. Such persons may submit requests, along with an
advance electronic copy of their statement in PDF (preferred),
Microsoft Word or Excel, WordPerfect, or text (ASCII) file format, to
the appropriate address shown in the ADDRESSES section at the beginning
of this notice. The request and advance copy of statements must be
received at least one week before the public meeting and may be
emailed, hand-delivered, or sent by mail. DOE prefers to receive
requests and advance copies via email. Please include a telephone
number to enable DOE staff to make a follow-up contact, if needed.
C. Conduct of Public Meeting
DOE will designate a DOE official to preside at the public meeting
and may also use a professional facilitator to aid discussion. The
meeting will not be a judicial or evidentiary-type public hearing, but
DOE will conduct it in accordance with section 336 of EPCA (42 U.S.C.
6306). A court reporter will be present to record the proceedings and
prepare a transcript. DOE reserves the right to schedule the order of
presentations and to establish the procedures governing the conduct of
the public meeting. After the public meeting and until the end of the
comment period, interested parties may submit further comments on the
proceedings and any aspect of the rulemaking.
The public meeting will be conducted in an informal, conference
style. DOE will present summaries of comments received before the
public meeting, allow time for prepared general statements by
participants, and encourage all interested parties to share their views
on issues affecting this rulemaking. Each participant will be allowed
to make a general statement (within time limits determined by DOE),
before the discussion of specific topics. DOE will permit, as time
permits, other participants to comment briefly on any general
statements.
At the end of all prepared statements on a topic, DOE will permit
participants to clarify their statements briefly and comment on
statements made by others. Participants should be prepared to answer
questions by DOE and by other participants concerning these issues. DOE
representatives may also ask questions of participants concerning other
matters relevant to this rulemaking. The official conducting the public
meeting will accept additional comments or questions from those
attending, as time permits. The presiding official will announce any
further procedural rules or modification of the above procedures that
may be needed for the proper conduct of the public meeting.
A transcript of the public meeting will be included in the docket,
which can be viewed as described in the Docket section at the beginning
of this notice. In addition, any person may buy a copy of the
transcript from the transcribing reporter.
D. Submission of Comments
DOE will accept comments, data, and information regarding this
proposed rule before or after the public meeting, but no later than the
date provided in the DATES section at the beginning of this proposed
rule. Interested parties may submit comments using any of the methods
described in the ADDRESSES section at the beginning of this proposed
rule.
Submitting comments via regulations.gov. The regulations.gov Web
page will require you to provide your name and contact information.
Your contact information will be viewable to DOE Building Technologies
staff only. Your contact information will not be publicly viewable
except for your first and last names, organization name (if any), and
submitter representative name (if any). If your comment is not
processed properly because of technical difficulties, DOE will use this
information to contact you. If DOE cannot read your comment due to
technical difficulties and cannot contact you for clarification, DOE
may not be able to consider your comment.
However, your contact information will be publicly viewable if you
include it in the comment or in any documents attached to your comment.
Any information that you do not want to be publicly viewable should not
be included in your comment, nor in any document attached to your
comment. Persons viewing comments will see only first and last names,
organization names, correspondence containing comments, and any
documents submitted with the comments.
Do not submit to regulations.gov information for which disclosure
is restricted by statute, such as trade secrets and commercial or
financial information (hereinafter referred to as Confidential Business
Information (CBI)). Comments submitted through regulations.gov cannot
be claimed as CBI. Comments received through the Web site will waive
any CBI claims for the information submitted. For information on
submitting CBI, see the Confidential Business Information section.
DOE processes submissions made through regulations.gov before
posting. Normally, comments will be posted within a few days of being
submitted. However, if large volumes of comments
[[Page 31553]]
are being processed simultaneously, your comment may not be viewable
for up to several weeks. Please keep the comment tracking number that
regulations.gov provides after you have successfully uploaded your
comment.
Submitting comments via email, hand delivery, or mail. Comments and
documents submitted via email, hand delivery, or mail also will be
posted to regulations.gov. If you do not want your personal contact
information to be publicly viewable, do not include it in your comment
or any accompanying documents. Instead, provide your contact
information on a cover letter. Include your first and last names, email
address, telephone number, and optional mailing address. The cover
letter will not be publicly viewable as long as it does not include any
comments.
Include contact information each time you submit comments, data,
documents, and other information to DOE. If you submit via mail or hand
delivery, please provide all items on a CD, if feasible. It is not
necessary to submit printed copies. No facsimiles (faxes) will be
accepted.
Comments, data, and other information submitted to DOE
electronically should be provided in PDF (preferred), Microsoft Word or
Excel, WordPerfect, or text (ASCII) file format. Provide documents that
are not secured, written in English and free of any defects or viruses.
Documents should not contain special characters or any form of
encryption and, if possible, they should carry the electronic signature
of the author.
Campaign form letters. Please submit campaign form letters by the
originating organization in batches of between 50 to 500 form letters
per PDF or as one form letter with a list of supporters' names compiled
into one or more PDFs. This reduces comment processing and posting
time.
Confidential Business Information. According to 10 CFR 1004.11, any
person submitting information that he or she believes to be
confidential and exempt by law from public disclosure should submit via
email, postal mail, or hand delivery two well-marked copies: One copy
of the document marked confidential including all the information
believed to be confidential, and one copy of the document marked non-
confidential with the information believed to be confidential deleted.
Submit these documents via email or on a CD, if feasible. DOE will make
its own determination about the confidential status of the information
and treat it according to its determination.
Factors of interest to DOE when evaluating requests to treat
submitted information as confidential include: (1) A description of the
items; (2) whether and why such items are customarily treated as
confidential within the industry; (3) whether the information is
generally known by or available from other sources; (4) whether the
information has previously been made available to others without
obligation concerning its confidentiality; (5) an explanation of the
competitive injury to the submitting person which would result from
public disclosure; (6) when such information might lose its
confidential character due to the passage of time; and (7) why
disclosure of the information would be contrary to the public interest.
It is DOE's policy that all comments may be included in the public
docket, without change and as received, including any personal
information provided in the comments (except information deemed to be
exempt from public disclosure).
E. Issues on Which DOE Seeks Comment
Although DOE welcomes comments on any aspect of this proposal, DOE
is particularly interested in receiving comments and views of
interested parties concerning the following issues:
1. DOE requests comment on the proposal to include specific test
provisions for UPSs in the battery charger test procedure. See section
III.A for further detail.
2. DOE requests stakeholder comments on the type of changes that
are being considered for the revised IEC 62040-3 standard and how it
may impact the test procedure proposed today. See section III.B for
further detail.
3. DOE requests comment on all proposed definitions, particularly
those that are not defined in existing industry standards. See section
III.C for further detail.
4. DOE requests comment on the proposed test conditions. See
section III.D for further detail.
5. DOE requests comment on the proposed two different methods of
calculating average power. DOE requests comment on the comparability of
the results from the two methods. See section III.G for further detail.
6. DOE requests comment on the proposed output metric for UPSs. See
section III.H for further detail.
7. DOE seeks comment on whether the proposed test procedure changes
will have a significant impact on a substantial number of small
entities. See section IV.B for further detail.
VI. Approval of the Office of the Secretary
The Secretary of Energy has approved publication of this proposed
rule.
List of Subjects
10 CFR Part 429
Confidential business information, Energy conservation, Household
appliances, Imports, Reporting and recordkeeping requirements.
10 CFR Part 430
Administrative practice and procedure, Confidential business
information, Energy conservation, Household appliances, Imports,
Incorporation by reference, Intergovernmental relations, Small
businesses.
Issued in Washington, DC, on April 29, 2016.
Kathleen B. Hogan,
Deputy Assistant Secretary for Energy Efficiency, Energy Efficiency and
Renewable Energy.
For the reasons stated in the preamble, DOE is proposing to amend
parts 429 and 430 of chapter II of title 10, subchapter D of the Code
of Federal Regulations as set forth below:
PART 429--CERTIFICATION, COMPLIANCE, AND ENFORCEMENT FOR CONSUMER
PRODUCTS AND COMMERCIAL AND INDUSTRIAL EQUIPMENT
0
1. The authority citation for part 429 continues to read as follows:
Authority: 42 U.S.C. 6291-6317.
0
2. Revise Sec. 429.39 to read as follows:
Sec. 429.39 Battery chargers.
(a) Determination of represented value. Manufacturers must
determine a represented value, which includes the certified rating, for
each basic model of battery charger in accordance with the following
sampling provisions.
(1) Represented values include: Battery discharge energy in watt
hours (Wh), 24-hour energy consumption in watt hours (Wh), maintenance
mode power in watts (W), standby mode power in watts (W), and off mode
power in watts (W) for all battery chargers other than UPSs; and
average load adjusted efficiency (Effavg) for UPSs.
(2) Units to be tested. (i) The general requirements of Sec.
429.11 are applicable to battery chargers; and
(ii) For each basic model, a sample of sufficient size must be
randomly selected and tested to ensure that--
(A) Any represented value of annual energy consumption, power, or
other
[[Page 31554]]
measure of energy use of a basic model for which consumers would favor
lower values is greater than or equal to the higher of:
(1) The mean of the sample, where:
[GRAPHIC] [TIFF OMITTED] TP19MY16.036
And, x is the sample mean; n is the number of samples; and
xi is the ith sample; or,
(2) The upper 97.5-percent confidence limit (UCL) of the true mean
divided by 1.05, where:
[GRAPHIC] [TIFF OMITTED] TP19MY16.037
And x is the sample mean; s is the sample standard deviation; n is
the number of samples; and t0.975 is the t-statistic for a
97.5-percent one-tailed confidence interval with n-1 degrees of freedom
(from appendix A of this subpart). And,
(B) Any represented value of energy efficiency or other measure of
energy consumption of a basic model for which consumers would favor
higher values is less than or equal to the lower of:
(1) The mean of the sample, where:
[GRAPHIC] [TIFF OMITTED] TP19MY16.038
And, x is the sample mean; n is the number of samples; and
xi is the ith sample; or,
(2) The lower 97.5-percent confidence limit (LCL) of the true mean
divided by 0.95, where:
[GRAPHIC] [TIFF OMITTED] TP19MY16.039
And x is the sample mean; s is the sample standard deviation; n is
the number of samples; and t0.975 is the t-statistic for a
97.5-percent one-tailed confidence interval with n-1 degrees of freedom
(from appendix A of this subpart).
(b) Certification reports. (1) The requirements of Sec. 429.12 are
applicable to battery chargers.
(2) Pursuant to Sec. 429.12(b)(13), a certification report must
include the following public product-specific information for all
battery chargers other than UPSs: The manufacturer and model of the
test battery, the nameplate battery voltage of the test battery in
volts (V), the nameplate charge capacity of the test battery in ampere-
hours (Ah), the nameplate charge energy, if available, of the battery
in watt hours (Wh), the manufacturer and model, when applicable, of the
external power supply used for testing; the average duration of the
charge and maintenance mode test in hours (hr) for the units sampled;
battery discharge energy in watt hours (Wh); 24-hour energy consumption
in watt hours (Wh); maintenance mode power in watts (W); standby mode
power in watts (W); and off made power in watts (W). For UPSs, a
certification report must include the following public product-specific
information: active power in watts (W); apparent power in volt-amperes
(VA); rated input and output voltages in volts (V); efficiencies at 25
percent, 50 percent, 75 percent and 100 percent of the reference test
load; and average normal mode efficiency.
PART 430--ENERGY CONSERVATION PROGRAM FOR CONSUMER PRODUCTS
0
3. The authority citation for part 430 continues to read as follows:
Authority: 42 U.S.C. 6291-6309; 28 U.S.C. 2461 note.
0
4. Section 430.3 is amended, as amended at 81 FR 25600 (April 29,
2016), effective May 31, 2016, by:
0
a. Redesignating paragraphs (p)(3) through (p)(5) as paragraphs (p)(4)
through (p)(6) respectively; and
0
b. Adding new paragraph (p)(3) to read as follows:
Sec. 430.3 Materials incorporated by reference.
* * * * *
(p) * * *
(3) IEC Standard 62040-3 Ed. 2.0, (``IEC 62040-3 Ed. 2.0''),
Uninterruptible Power Systems (UPS)--Part 3: Method of Specifying the
Performance and Test Requirements, Edition 2.0, Section 6 ``UPS
tests,'' and Annex J ``UPS efficiency,'' March 2011, IBR approved for
appendix Y to subpart B.
* * * * *
0
5. Section 430.23(aa) is revised to read as follows:
Sec. 430.23 Test procedures for the measurement of energy and water
consumption.
* * * * *
(aa) Battery chargers. Measure the energy consumption or energy
efficiency of a battery charger in accordance with appendix Y to this
subpart.
* * * * *
0
6. Appendix Y to subpart B of part 430 is amended by:
0
a. Revising section 1, Scope;
0
b. Amending section 2 as follows:
0
1. Redesignating section 2.24 as section 2.28;
0
2. Adding a new section 2.24;
0
3. Redesignating sections 2.22 and 2.23 as sections 2.25 and 2.26,
respectively;
0
4. Adding sections 2.27, 2.27.1, 2.27.2, and 2.27.3;
0
5. Redesignating sections 2.18 through 2.21 as sections 2.20 through
2.23, respectively;
0
6. Adding a new section 2.19;
0
7. Redesignating sections 2.12 through 2.17 as sections 2.13 through
2.18, respectively;
0
8. Adding a new section 2.12;
0
c. Revising sections 3 and 4; and
0
d. Removing section 5.
The additions and revisions read as follows:
Appendix Y to Subpart B of Part 430--Uniform Test Method for Measuring
the Energy Consumption of Battery Chargers
* * * * *
1. Scope
This appendix covers the testing requirements used to measure
the energy consumption for battery chargers operating at either DC
or United States AC line voltage (115V at 60Hz). This appendix also
covers the testing requirements used to measure the energy
efficiency for uninterruptible power supplies as defined in section
2 of this appendix with an AC output.
* * * * *
2. Definitions
* * * * *
2.12. Energy storage system is a system consisting of single or
multiple devices designed to provide power to the UPS inverter
circuitry.
* * * * *
2.19. Normal mode is a mode of operation for a UPS in which:
(1) The UPS provides required output power to the connected load
without switching to battery power,
(2) The energy storage system is being maintained at full
charge, and
(3) The load connected to the UPS is within the UPS's specified
power rating.
* * * * *
2.24. Reference test load is a load or a condition with a power
factor of greater than 0.99 in which the AC output socket of the UPS
delivers the active power (W) for which the UPS is rated.
* * * * *
2.27. Uninterruptible power supply or UPS means a battery
charger consisting of a combination of convertors, switches and
energy storage devices, constituting a power system for maintaining
continuity of load power in case of input power failure.
2.27.1. Voltage and frequency dependent UPS or VFD UPS means a
UPS that produces an AC output where the output voltage and
frequency are dependent on the input voltage and frequency. This UPS
architecture does not provide corrective functions like those in
voltage independent and voltage and frequency independent systems.
[[Page 31555]]
Note to 2.27.1: VFD input dependency may be verified by
performing the AC input failure test in section 6.2.2.7 of IEC
62040-3 Ed. 2.0 (incorporated by reference, see Sec. 430.3 of this
chapter) and observing that, at a minimum, the UPS switches from
normal mode of operation to battery power while the input is
interrupted.
2.27.2. Voltage and frequency independent UPS or VFI UPS means a
UPS where the device remains in normal mode producing an AC output
voltage and frequency that is independent of input voltage and
frequency variations and protects the load against adverse effects
from such variations without depleting the stored energy source. The
input voltage and frequency variations through which the UPS must
remain in normal mode is as follows:
(1) 10% of the rated input voltage or the tolerance
range specified by the manufacturer, whichever is greater; and
(2) 2% of the rated input frequency or the tolerance
range specified by the manufacturer, whichever is greater.''
Note to 2.27.2: VFI input dependency may be verified by
performing the steady state input voltage tolerance test and the
input frequency tolerance test in sections 6.4.1.1 and 6.4.1.2 of
IEC 62040-3 Ed. 2.0 (incorporated by reference, see Sec. 430.3 of
this chapter) respectively and observing that, at a minimum, the
output voltage and frequency remain within the specified output
tolerance band during the test.
2.27.3. Voltage independent UPS or VI UPS means a UPS that
produces an AC output within a specific tolerance band that is
independent of under-voltage or over-voltage variations in the input
voltage. The output frequency of a VI UPS is dependent on the input
frequency, similar to a voltage and frequency dependent system.
Note to 2.27.3: VI input dependency may be verified by
performing the steady state input voltage tolerance test in section
6.4.1.1 of IEC 62040-3 Ed. 2.0 (incorporated by reference, see Sec.
430.3 of this chapter) and observing that the output voltage remains
within the specified limit during the test.
* * * * *
3. Testing Requirements for All Battery Chargers Other Than
Uninterruptible Power Supplies
3.1. Standard Test Conditions
3.1.1. General. The values that may be measured or calculated
during the conduct of this test procedure have been summarized for
easy reference in Table 3.1.1 of this appendix.
Table 3.1.1--List of Measured or Calculated Values
------------------------------------------------------------------------
Name of measured or calculated value Reference
------------------------------------------------------------------------
1. Duration of the charge and Section 3.3.2.
maintenance mode test.
2. Battery Discharge Energy............ Section 3.2.6.
3. Initial time and power (W) of the Section 3.3.8.
input current of connected battery.
4. Active and Maintenance Mode Energy Section 3.3.8.
Consumption.
5. Maintenance Mode Power.............. Section 3.3.9.
6. 24 Hour Energy Consumption.......... Section 3.3.10.
7. Standby Mode Power.................. Section 3.3.11.
8. Off Mode Power...................... Section 3.3.12.
------------------------------------------------------------------------
3.1.2. Verifying Accuracy and Precision of Measuring Equipment
(a) Measurements of active power of 0.5 W or greater shall be
made with an uncertainty of <=2 percent at the 95 percent confidence
level. Measurements of active power of less than 0.5 W shall be made
with an uncertainty of <=0.01 W at the 95 percent confidence level.
The power measurement instrument shall, as applicable, have a
resolution of:
(1) 0.01 W or better for measurements up to 10 W;
(2) 0.1 W or better for measurements of 10 to 100 W; or
(3) 1 W or better for measurements over 100 W.
(b) Measurements of energy (Wh) shall be made with an
uncertainty of <=2 percent at the 95 percent confidence level.
Measurements of voltage and current shall be made with an
uncertainty of <=1 percent at the 95 percent confidence level.
Measurements of temperature shall be made with an uncertainty of <=2
[deg]C at the 95 percent confidence level.
(c) All equipment used to conduct the tests must be selected and
calibrated to ensure that measurements will meet the above
uncertainty requirements. For suggestions on measuring low power
levels, see IEC 62301, (Reference for guidance only, see Sec. 430.4
of this chapter) especially section 5.3.2 and Annexes B and D.
3.1.3. Setting Up the Test Room. All tests, battery
conditioning, and battery rest periods shall be carried out in a
room with an air speed immediately surrounding the UUT of <=0.5 m/s.
The ambient temperature shall be maintained at 20 [deg]C 5 [deg]C throughout the test. There shall be no intentional
cooling of the UUT such as by use of separately powered fans, air
conditioners, or heat sinks. The UUT shall be conditioned, rested,
and tested on a thermally non-conductive surface. When not
undergoing active testing, batteries shall be stored at 20 [deg]C
5 [deg]C.
3.1.4. Verifying the UUT's Input Voltage and Input Frequency
(a) If the UUT is intended for operation on AC line-voltage
input in the United States, it shall be tested at 115 V at 60 Hz. If
the UUT is intended for operation on AC line-voltage input but
cannot be operated at 115 V at 60 Hz, it shall not be tested.
(b) If a charger is powered by a low-voltage DC or AC input, and
the manufacturer packages the charger with a wall adapter, sells, or
recommends an optional wall adapter capable of providing that low
voltage input, then the charger shall be tested using that wall
adapter and the input reference source shall be 115 V at 60 Hz. If
the wall adapter cannot be operated with AC input voltage at 115 V
at 60 Hz, the charger shall not be tested.
(c) If the UUT is designed for operation only on DC input
voltage and the provisions of section 3.1.4(b) of this appendix do
not apply, it shall be tested with one of the following input
voltages: 5.0 V DC for products drawing power from a computer USB
port or the midpoint of the rated input voltage range for all other
products. The input voltage shall be within 1 percent of
the above specified voltage.
(d) If the input voltage is AC, the input frequency shall be
within 1 percent of the specified frequency. The THD of
the input voltage shall be <=2 percent, up to and including the 13th
harmonic. The crest factor of the input voltage shall be between
1.34 and 1.49.
(e) If the input voltage is DC, the AC ripple voltage (RMS)
shall be:
(1) <=0.2 V for DC voltages up to 10 V; or
(2) <=2 percent of the DC voltage for DC voltages over 10 V.
3.2. Unit Under Test Setup Requirements
3.2.1. General Setup
(a) The battery charger system shall be prepared and set up in
accordance with the manufacturer's instructions, except where those
instructions conflict with the requirements of this test procedure.
If no instructions are given, then factory or ``default'' settings
shall be used, or where there are no indications of such settings,
the UUT shall be tested in the condition as it would be supplied to
an end user.
(b) If the battery charger has user controls to select from two
or more charge rates (such as regular or fast charge) or different
charge currents, the test shall be conducted at the fastest charge
rate that is recommended by the manufacturer for everyday use, or,
failing any explicit recommendation, the factory-default charge
rate. If the charger has user controls for selecting special charge
cycles that are recommended only for occasional use to preserve
battery health, such as equalization charge, removing memory, or
battery conditioning, these modes are not required to be tested. The
settings of the controls shall be listed in the report for each
test.
3.2.2. Selection and Treatment of the Battery Charger. The UUT,
including the battery charger and its associated battery, shall be
new products of the type and condition that would be sold to a
customer. If the battery is lead-acid chemistry and the battery is
to be stored for more than 24 hours between its initial acquisition
and testing, the battery shall be charged before such storage.
3.2.3. Selection of Batteries To Use for Testing
(a) For chargers with integral batteries, the battery packaged
with the charger shall be used for testing. For chargers with
detachable batteries, the battery or batteries to be used for
testing will vary depending on whether there are any batteries
packaged with the battery charger.
(1) If batteries are packaged with the charger, batteries for
testing shall be selected
[[Page 31556]]
from the batteries packaged with the battery charger, according to
the procedure in section 3.2.3(b) of this appendix.
(2) If no batteries are packaged with the charger, but the
instructions specify or recommend batteries for use with the
charger, batteries for testing shall be selected from those
recommended or specified in the instructions, according to the
procedure in section 3.2.3(b) of this appendix.
(3) If no batteries are packaged with the charger and the
instructions do not specify or recommend batteries for use with the
charger, batteries for testing shall be selected from any that are
suitable for use with the charger, according to the procedure in
section 3.2.3(b) of this appendix.
(b) From the detachable batteries specified in section 3.2.3(a),
the technician shall use Table 3.2.1 of this appendix to select the
batteries to be used for testing depending on the type of charger
being tested. Each row in the table represents a mutually exclusive
charger type. The technician shall find the single applicable row
for the UUT, and test according to those requirements.
(c) A charger is considered as:
(1) Single-capacity if all associated batteries have the same
rated charge capacity (see section 2.22) and, if it is a batch
charger, all configurations of the batteries have the same rated
charge capacity.
(2) Multi-capacity if there are associated batteries or
configurations of batteries that have different rated charge
capacities.
(d) The selected battery or batteries will be referred to as the
``test battery'' and will be used through the remainder of this test
procedure.
Table 3.2.1--Battery Selection for Testing
----------------------------------------------------------------------------------------------------------------
Type of charger Tests to perform
----------------------------------------------------------------------------------------------------------------
Battery selection
(from all
Multi-voltage Multi-port Multi-capacity Number of configurations of
tests all associated
batteries)
----------------------------------------------------------------------------------------------------------------
No...................... No..................... No..................... 1 Any associated
battery.
No...................... No..................... Yes.................... 2 Lowest charge
capacity battery.
Highest charge
capacity battery.
No...................... Yes.................... Yes or No.............. 2 Use only one port
and use the minimum
number of batteries
with the lowest
rated charge
capacity that the
charger can charge.
Use all ports and
use the maximum
number of identical
batteries of the
highest rated
charge capacity the
charger can
accommodate.
Yes..................... No..................... No..................... 2 Lowest voltage
battery.
Highest voltage
battery.
--------------------------------------------------
Yes..................... Yes to either or both 3 Of the batteries
with the lowest
voltage, use the
one with the lowest
charge capacity.
Use only one port.
Of the batteries
with the highest
voltage, use the
one with the lowest
charge capacity.
Use only one port.
Use all ports and
use the battery or
the configuration
of batteries with
the highest total
rated energy
capacity.
----------------------------------------------------------------------------------------------------------------
3.2.4. Limiting Other Non-Battery-Charger Functions
(a) If the battery charger or product containing the battery
charger does not have any additional functions unrelated to battery
charging, this subsection may be skipped.
(b) Any optional functions controlled by the user and not
associated with the battery charging process (e.g., the answering
machine in a cordless telephone charging base) shall be switched
off. If it is not possible to switch such functions off, they shall
be set to their lowest power-consuming mode during the test.
(c) If the battery charger takes any physically separate
connectors or cables not required for battery charging but
associated with its other functionality (such as phone lines, serial
or USB connections, Ethernet, cable TV lines, etc.), these
connectors or cables shall be left disconnected during the testing.
(d) Any manual on-off switches specifically associated with the
battery charging process shall be switched on for the duration of
the charge, maintenance, and no-battery mode tests, and switched off
for the off mode test.
3.2.5. Accessing the Battery for the Test
(a) The technician may need to disassemble the end-use product
or battery charger to gain access to the battery terminals for the
Battery Discharge Energy Test in section 3.3.6 of this appendix. If
the battery terminals are not clearly labeled, the technician shall
use a voltmeter to identify the positive and negative terminals.
These terminals will be the ones that give the largest voltage
difference and are able to deliver significant current (0.2 C or 1/
hr) into a load.
(b) All conductors used for contacting the battery must be
cleaned and burnished prior to connecting in order to decrease
voltage drops and achieve consistent results.
(c) Manufacturer's instructions for disassembly shall be
followed, except those instructions that:
(1) Lead to any permanent alteration of the battery charger
circuitry or function;
(2) Could alter the energy consumption of the battery charger
compared to that experienced by a user during typical use, e.g., due
to changes in the airflow through the enclosure of the UUT; or
(3) Conflict requirements of this test procedure.
(d) Care shall be taken by the technician during disassembly to
follow appropriate safety precautions. If the functionality of the
device or its safety features is compromised, the product shall be
discarded after testing.
(e) Some products may include protective circuitry between the
battery cells and the remainder of the device. If the manufacturer
provides a description for accessing the connections at the output
of the protective circuitry, these connections shall be used to
discharge the battery and measure the discharge energy. The energy
consumed by the protective circuitry during discharge shall not be
measured or credited as battery energy.
(f) If the technician, despite diligent effort and use of the
manufacturer's instructions, encounters any of the following
conditions noted immediately below, the Battery Discharge Energy and
the Charging and Maintenance Mode Energy shall be reported as ``Not
Applicable'':
(1) Inability to access the battery terminals;
(2) Access to the battery terminals destroys charger
functionality; or
(3) Inability to draw current from the test battery.
3.2.6. Determining Charge Capacity for Batteries With No Rating.
(a) If there is no rating for the battery charge capacity on the
battery or in the instructions, then the technician shall determine
a discharge current that meets the following requirements. The
battery shall be fully charged and then discharged at this constant-
current rate until it reaches the end-of-discharge voltage specified
in Table 3.3.2 of this appendix. The discharge time must be not less
than 4.5 hours nor more than 5 hours. In addition, the discharge
test (section 3.3.6 of this appendix) (which may not be starting
with a fully-charged battery) shall reach the end-of-discharge
voltage within 5 hours. The same discharge current shall be used for
both the preparations step (section 3.3.4 of this appendix) and the
discharge test (section 3.3.6 of this appendix). The test
[[Page 31557]]
report shall include the discharge current used and the resulting
discharge times for both a fully-charged battery and for the
discharge test.
(b) For this section, the battery is considered as ``fully
charged'' when either: It has been charged by the UUT until an
indicator on the UUT shows that the charge is complete; or it has
been charged by a battery analyzer at a current not greater than the
discharge current until the battery analyzer indicates that the
battery is fully charged.
(c) When there is no capacity rating, a suitable discharge
current must generally be determined by trial and error. Since the
conditioning step does not require constant-current discharges, the
trials themselves may also be counted as part of battery
conditioning.
3.3. Test Measurement
The test sequence to measure the battery charger energy
consumption is summarized in Table 3.3.1 of this appendix, and
explained in detail below. Measurements shall be made under test
conditions and with the equipment specified in sections 3.1 and 3.2
of this appendix.
Table 3.3.1--Test Sequence
--------------------------------------------------------------------------------------------------------------------------------------------------------
Equipment needed
------------------------------------------------------------------------------------
Thermometer
Step Description Data taken? Battery (for flooded
Test battery Charger analyzer or AC power meter lead-acid
constant- battery
current load chargers only)
--------------------------------------------------------------------------------------------------------------------------------------------------------
1.................. Record general data on Yes................... X X ............... ............... ...............
UUT; Section 3.3.1.
2.................. Determine test No.................... ............... ............... ............... ............... ...............
duration; Section
3.3.2.
3.................. Battery conditioning; No.................... X X X ............... ...............
Section 3.3.3.
4.................. Prepare battery for No.................... X X ............... ............... ...............
charge test; Section
3.3.4.
5.................. Battery rest period; No.................... X ............... ............... ............... X
Section 3.3.5.
6.................. Conduct Charge Mode Yes................... X X ............... X ...............
and Battery
Maintenance Mode
Test; Section 3.3.6.
7.................. Battery Rest Period; No.................... X ............... ............... ............... X
Section 3.3.7.
8.................. Battery Discharge Yes................... X ............... X ............... ...............
Energy Test; Section
3.3.8.
9.................. Determining the Yes................... X X ............... X ...............
Maintenance Mode
Power; Section 3.3.9.
10................. Calculating the 24- No.................... ............... ............... ............... ............... ...............
Hour Energy
Consumption; Section
3.3.10.
11................. Standby Mode Test; Yes................... ............... X ............... X ...............
Section 3.3.11.
12................. Off Mode Test; Section Yes................... ............... X ............... X ...............
3.3.12.
--------------------------------------------------------------------------------------------------------------------------------------------------------
3.3.1. Recording General Data on the UUT. The technician shall
record:
(a) The manufacturer and model of the battery charger;
(b) The presence and status of any additional functions
unrelated to battery charging;
(c) The manufacturer, model, and number of batteries in the test
battery;
(d) The rated battery voltage of the test battery;
(e) The rated charge capacity of the test battery; and
(f) The rated charge energy of the test battery.
(g) The settings of the controls, if battery charger has user
controls to select from two or more charge rates.
3.3.2. Determining the Duration of the Charge and Maintenance
Mode Test.
(a) The charging and maintenance mode test, described in detail
in section 3.3.8 of this appendix, shall be 24 hours in length or
longer, as determined by the items below. Proceed in order until a
test duration is determined.
(1) If the battery charger has an indicator to show that the
battery is fully charged, that indicator shall be used as follows:
If the indicator shows that the battery is charged after 19 hours of
charging, the test shall be terminated at 24 hours. Conversely, if
the full-charge indication is not yet present after 19 hours of
charging, the test shall continue until 5 hours after the indication
is present.
(2) If there is no indicator, but the manufacturer's
instructions indicate that charging this battery or this capacity of
battery should be complete within 19 hours, the test shall be for 24
hours. If the instructions indicate that charging may take longer
than 19 hours, the test shall be run for the longest estimated
charge time plus 5 hours.
(3) If there is no indicator and no time estimate in the
instructions, but the charging current is stated on the charger or
in the instructions, calculate the test duration as the longer of 24
hours or:
[GRAPHIC] [TIFF OMITTED] TP19MY16.040
(b) If none of the above applies, the duration of the test shall
be 24 hours.
3.3.3. Battery Conditioning.
(a) No conditioning is to be done on lead-acid or lithium-ion
batteries. The test technician shall proceed directly to battery
preparation, section 3.3.4 of this appendix, when testing chargers
for these batteries.
(b) Products with integral batteries will have to be
disassembled per the instructions
[[Page 31558]]
in section 3.2.5 of this appendix, and the battery disconnected from
the charger for discharging.
(c) Batteries of other chemistries that have not been previously
cycled are to be conditioned by performing two charges and two
discharges, followed by a charge, as below. No data need be recorded
during battery conditioning.
(1) The test battery shall be fully charged for the duration
specified in section 3.3.2 of this appendix or longer using the UUT.
(2) The test battery shall then be fully discharged using
either:
(i) A battery analyzer at a rate not to exceed 1 C, until its
average cell voltage under load reaches the end-of-discharge voltage
specified in Table 3.3.2 of this appendix for the relevant battery
chemistry; or
(ii) The UUT, until the UUT ceases operation due to low battery
voltage.
(3) The test battery shall again be fully charged as in step
(c)(1) of this section.
(4) The test battery shall again be fully discharged as per step
(c)(2) of this section.
(5) The test battery shall be again fully charged as in step
(c)(1) of this section.
(d) Batteries of chemistries other than lead-acid or lithium-ion
that are known to have been through at least two previous full
charge/discharge cycles shall only be charged once per step (c)(5),
of this section.
3.3.4. Preparing the Battery for Charge Testing. Following any
conditioning prior to beginning the battery charge test (section
3.3.6 of this appendix), the test battery shall be fully discharged
for the duration specified in section 3.3.2 of this appendix, or
longer using a battery analyzer.
3.3.5. Resting the Battery. The test battery shall be rested
between preparation and the battery charge test. The rest period
shall be at least one hour and not exceed 24 hours. For batteries
with flooded cells, the electrolyte temperature shall be less than
30 [deg]C before charging, even if the rest period must be extended
longer than 24 hours.
3.3.6. Testing Charge Mode and Battery Maintenance Mode
(a) The Charge and Battery Maintenance Mode test measures the
energy consumed during charge mode and some time spent in the
maintenance mode of the UUT. Functions required for battery
conditioning that happen only with some user-selected switch or
other control shall not be included in this measurement. (The
technician shall manually turn off any battery conditioning cycle or
setting.) Regularly occurring battery conditioning or maintenance
functions that are not controlled by the user will, by default, be
incorporated into this measurement.
(b) During the measurement period, input power values to the UUT
shall be recorded at least once every minute.
(1) If possible, the technician shall set the data logging
system to record the average power during the sample interval. The
total energy is computed as the sum of power samples (in watts)
multiplied by the sample interval (in hours).
(2) If this setting is not possible, then the power analyzer
shall be set to integrate or accumulate the input power over the
measurement period and this result shall be used as the total
energy.
(c) The technician shall follow these steps:
(1) Ensure that the user-controllable device functionality not
associated with battery charging and any battery conditioning cycle
or setting are turned off, as instructed in section 3.2.4 of this
appendix;
(2) Ensure that the test battery used in this test has been
conditioned, prepared, discharged, and rested as described in
sections 3.3.3 through 3.3.7 of this appendix;
(3) Connect the data logging equipment to the battery charger;
(4) Record the start time of the measurement period, and begin
logging the input power;
(5) Connect the test battery to the battery charger within 3
minutes of beginning logging. For integral battery products, connect
the product to a cradle or wall adapter within 3 minutes of
beginning logging;
(6) After the test battery is connected, record the initial time
and power (W) of the input current to the UUT. These measurements
shall be taken within the first 10 minutes of active charging;
(7) Record the input power for the duration of the ``Charging
and Maintenance Mode Test'' period, as determined by section 3.3.2
of this appendix. The actual time that power is connected to the UUT
shall be within 5 minutes of the specified period; and
(8) Disconnect power to the UUT, terminate data logging, and
record the final time.
3.3.7. Resting the Battery. The test battery shall be rested
between charging and discharging. The rest period shall be at least
1 hour and not more than 4 hours, with an exception for flooded
cells. For batteries with flooded cells, the electrolyte temperature
shall be less than 30 [deg]C before charging, even if the rest
period must be extended beyond 4 hours.
3.3.8. Battery Discharge Energy Test
(a) If multiple batteries were charged simultaneously, the
discharge energy is the sum of the discharge energies of all the
batteries.
(1) For a multi-port charger, batteries that were charged in
separate ports shall be discharged independently.
(2) For a batch charger, batteries that were charged as a group
may be discharged individually, as a group, or in sub-groups
connected in series and/or parallel. The position of each battery
with respect to the other batteries need not be maintained.
(b) During discharge, the battery voltage and discharge current
shall be sampled and recorded at least once per minute. The values
recorded may be average or instantaneous values.
(c) For this test, the technician shall follow these steps:
(1) Ensure that the test battery has been charged by the UUT and
rested according to the procedures above.
(2) Set the battery analyzer for a constant discharge current of
0.2 [deg]C and the end-of-discharge voltage in Table 3.3.2 of this
appendix for the relevant battery chemistry.
(3) Connect the test battery to the analyzer and begin recording
the voltage, current, and wattage, if available from the battery
analyzer. When the end-of-discharge voltage is reached or the UUT
circuitry terminates the discharge, the test battery shall be
returned to an open-circuit condition. If current continues to be
drawn from the test battery after the end-of-discharge condition is
first reached, this additional energy is not to be counted in the
battery discharge energy.
(d) If not available from the battery analyzer, the battery
discharge energy (in watt-hours) is calculated by multiplying the
voltage (in volts), current (in amperes), and sample period (in
hours) for each sample, and then summing over all sample periods
until the end-of-discharge voltage is reached.
3.3.9. Determining the Maintenance Mode Power. After the
measurement period is complete, the technician shall determine the
average maintenance mode power consumption by examining the power-
versus-time data from the charge and maintenance test and:
(a) If the maintenance mode power is cyclic or shows periodic
pulses, compute the average power over a time period that spans a
whole number of cycles and includes at least the last 4 hours.
(b) Otherwise, calculate the average power value over the last 4
hours.
3.3.10. Determining the 24-Hour Energy Consumption. The
accumulated energy or the average input power, integrated over the
test period from the charge and maintenance mode test, shall be used
to calculate 24-hour energy consumption.
Table 3.3.2--Required Battery Discharge Rates and End-of-Discharge
Battery Voltages
------------------------------------------------------------------------
End-of-
discharge
Battery chemistry Discharge voltage
rate C volts per
cell
------------------------------------------------------------------------
Valve-Regulated Lead Acid (VRLA)............. 0.2 1.75
Flooded Lead Acid............................ 0.2 1.70
Nickel Cadmium (NiCd)........................ 0.2 1.0
Nickel Metal Hydride (NiMH).................. 0.2 1.0
Lithium Ion (Li-Ion)......................... 0.2 2.5
[[Page 31559]]
Lithium Polymer.............................. 0.2 2.5
Rechargeable Alkaline........................ 0.2 0.9
Nanophosphate Lithium Ion.................... 0.2 2.0
Silver Zinc.................................. 0.2 1.2
------------------------------------------------------------------------
3.3.11. Standby Mode Energy Consumption Measurement. The standby
mode measurement depends on the configuration of the battery
charger, as follows.
(a) Conduct a measurement of standby power consumption while the
battery charger is connected to the power source. Disconnect the
battery from the charger, allow the charger to operate for at least
30 minutes, and record the power (i.e., watts) consumed as the time
series integral of the power consumed over a 10-minute test period,
divided by the period of measurement. If the battery charger has
manual on-off switches, all must be turned on for the duration of
the standby mode test.
(b) Standby mode may also apply to products with integral
batteries. If the product uses a cradle and/or adapter for power
conversion and charging, then ``disconnecting the battery from the
charger'' will require disconnection of the end-use product, which
contains the batteries. The other enclosures of the battery charging
system will remain connected to the main electricity supply, and
standby mode power consumption will equal that of the cradle and/or
adapter alone.
(c) If the product is powered through a detachable AC power cord
and contains integrated power conversion and charging circuitry,
then only the cord will remain connected to mains, and standby mode
power consumption will equal that of the AC power cord (i.e., zero
watts).
(d) Finally, if the product contains integrated power conversion
and charging circuitry but is powered through a non-detachable AC
power cord or plug blades, then no part of the system will remain
connected to mains, and standby mode measurement is not applicable.
3.3.12. Off Mode Energy Consumption Measurement. The off mode
measurement depends on the configuration of the battery charger, as
follows.
(a) If the battery charger has manual on-off switches, record a
measurement of off mode energy consumption while the battery charger
is connected to the power source. Remove the battery from the
charger, allow the charger to operate for at least 30 minutes, and
record the power (i.e., watts) consumed as the time series integral
of the power consumed over a 10-minute test period, divided by the
period of measurement, with all manual on-off switches turned off.
If the battery charger does not have manual on-off switches, record
that the off mode measurement is not applicable to this product.
(b) Off mode may also apply to products with integral batteries.
If the product uses a cradle and/or adapter for power conversion and
charging, then ``disconnecting the battery from the charger'' will
require disconnection of the end-use product, which contains the
batteries. The other enclosures of the battery charging system will
remain connected to the main electricity supply, and off mode power
consumption will equal that of the cradle and/or adapter alone.
(c) If the product is powered through a detachable AC power cord
and contains integrated power conversion and charging circuitry,
then only the cord will remain connected to mains, and off mode
power consumption will equal that of the AC power cord (i.e., zero
watts).
(d) Finally, if the product contains integrated power conversion
and charging circuitry but is powered through a non-detachable AC
power cord or plug blades, then no part of the system will remain
connected to mains, and off mode measurement is not applicable.
4. Testing Requirements for Uninterruptible Power Supplies
4.1. Standard Test Conditions
4.1.1. Measuring Equipment.
(a) The power meter must provide true root mean square (r.m.s.)
measurements of the active input and output power, with an
uncertainty at full rated load of less than or equal to 0.5% at the
95% confidence level notwithstanding that voltage and current
waveforms can include harmonic components. The power meter must
measure input and output values simultaneously.
(b) All measurement equipment used to conduct the tests must be
calibrated within the past year of the test date by a standard
traceable to International System of Units such that measurements
meet the above uncertainty requirements.
4.1.2. Test Room Requirements. All portions of the test must be
carried out in a room with an air speed immediately surrounding the
UUT of <=0.5 m/s. Maintain the ambient temperature in the range of
20.0 [deg]C to 30.0 [deg]C, including all inaccuracies and
uncertainties introduced by the temperature measurement equipment,
throughout the test. No intentional cooling of the UUT, such as by
use of separately powered fans, air conditioners, or heat sinks, is
permitted. Test the UUT on a thermally non-conductive surface.
4.1.3. Input Voltage and Input Frequency. The AC input voltage
and frequency to the UPS during testing must be within 3 percent of
the highest rated voltage and within 1 percent of the highest rated
frequency of the device.
4.2. Unit Under Test Setup Requirements
4.2.1. General Setup. Configure the UPS according to Appendix
J.2 of IEC 62040-3 Ed. 2.0 (incorporated by reference, see Sec.
430.3 of this chapter) with the following additional requirements:
(a) UPS Operating Mode Conditions. If the UPS can operate in two
or more distinct normal modes as more than one UPS architecture,
conduct the test in its lowest input dependency as well as in its
highest input dependency mode where VFD represents the lowest
possible input dependency, followed by VI and then VFI.
(b) Energy Storage System. The UPS must not be modified or
adjusted to disable energy storage charging features. Minimize the
transfer of energy to and from the energy storage system by ensuring
the energy storage system is fully charged (at the start of testing)
as follows:
(1) If the UUT has a battery charge indicator, charge the
battery for 5 hours after the UUT has indicated that it is fully
charged.
(2) If the UUT does not have a battery charge indicator but the
user manual shipped with the UUT specifies a time to reach full
charge, charge the battery for 5 hours longer than the time
specified.
(3) If the UUT does not have a battery charge indicator or user
manual instructions, charge the battery for 24 hours.
4.3. Test Measurement and Calculation.
4.3.1. Average Power Calculations. Perform all average power
measurements and calculations in this section using one of the
following methods:
(a) Record the accumulated energy (Ei) in kilowatt
hours (kWh) consumed over the time period specified for each test
(Ti). Calculate the average power consumption as follows:
[GRAPHIC] [TIFF OMITTED] TP19MY16.041
Where:
Pavg = average power
Ei = accumulated energy measured during time period of test
Ti = time period of test
(b) Record the average power consumption (Pavg) by
sampling the power at a rate of at least 1 sample per second and
computing the arithmetic mean of all samples over the time period
specified for each test as follows:
[[Page 31560]]
[GRAPHIC] [TIFF OMITTED] TP19MY16.042
Where:
Pavg = average power
Pi = power measured during individual measurement (i)
n = total number of measurements
4.3.2. Steady State. Operate the UUT and the load for a sufficient
length of time to reach steady state conditions. To determine if steady
state conditions have been attained, perform the following steady state
check, in which the difference between the two efficiency calculations
must be less than 1 percent:
(a) Simultaneously measure the UUT's input and output power for at
least 5 minutes, as specified in section 4.3.1 of this appendix, and
record the average of each over the duration as PAVG_IN and
PAVG_OUT, respectively.
(b) Calculate the UUT's efficiency, Eff1, using the following
equation:
[GRAPHIC] [TIFF OMITTED] TP19MY16.043
Where:
Eff is the UUT efficiency
PAVG\OUT is the average output power in watts
PAVG\IN is the average input power in watts
(c) Wait a minimum of 10 minutes.
(d) Repeat the steps listed in paragraphs (a) and (b) of section
4.3.1 of this appendix to calculate another efficiency value, Eff2.
(e) Determine if the product is at steady state using the following
equation:
[GRAPHIC] [TIFF OMITTED] TP19MY16.044
If the percentage difference of Eff1 and Eff2 as described in the
above equation, is less than 1 percent, the product is at steady state.
(f) If the percentage difference is greater than or equal to 1
percent, the product is not at steady state. Repeat the steps listed in
paragraphs (c) to (e) of section 4.3.1 of this appendix until the
product is at steady state.
4.3.3. Power measurements and efficiency calculations. Measure
input and output power of the UUT for efficiency calculations according
to Section J.3 of IEC 62040-3 Ed. 2.0 (incorporated by reference, see
Sec. 430.3 of this chapter), with the following exceptions:
(a) Test the UUT at the following reference test load conditions,
in the following order: 100 percent, 75 percent, 50 percent, and 25
percent of the rated output power.
(b) Perform the test at each of the reference test loads by
simultaneously measuring the UUT's total input and output energy in
watt-hours (Wh) over a 15 minute test period with a total energy
accumulation rate of at least 1 Hz. Calculate the UUT's average input
power and output power for the period using the method in section 4.3.1
of this appendix, and the efficiency for that reference load using the
following equation:
[GRAPHIC] [TIFF OMITTED] TP19MY16.045
Where:
Effn = the efficiency at reference test load n%
PavgOut n = the average output power at reference load
n
PavgIn n = the average input power at reference load
n
4.3.4. UUT Classification. Determine the UPS architecture by
performing the tests specified in the definitions of VI, VFD, and VFI
(sections 2.27.1 through 2.27.3 of this appendix).
4.3.5. Output Efficiency Calculation.
(a) Use the load weightings from Table 4.3.1 of this appendix to
determine the average normal mode loading efficiency as follows:
Effavg = (t25 x
Eff[verbar]25) + (t50 x
Eff[verbar]50) + (t75 x
Eff[verbar]75) + (t100 x
Eff[verbar]100)
Where:
Effavg = the average normal mode loading efficiency
tn = the portion of time spent at reference test
load n% as specified in Table 4.3.1 of this appendix
Eff[verbar]n% = the measured efficiency at reference test load n%
Table 4.3.1--Load Weightings
----------------------------------------------------------------------------------------------------------------
Portion of time spent at reference load
Rated output power (W) UPS architecture ---------------------------------------------------------------
25% 50% 75% 100%
----------------------------------------------------------------------------------------------------------------
P <=1500 W.................... VFD............. 0.2 0.2 0.3 0.3
VI or VFI....... 0 0.3 0.4 0.3
P >1500 W..................... VFD, VI, or VFI. 0 0.3 0.4 0.3
----------------------------------------------------------------------------------------------------------------
(b) Round the calculated efficiency value to one tenth of a
percentage point.
[FR Doc. 2016-11205 Filed 5-18-16; 8:45 am]
BILLING CODE 6450-01-P