Airworthiness Directives; The Boeing Company Airplanes, 29809-29813 [2016-11169]

Download as PDF Federal Register / Vol. 81, No. 93 / Friday, May 13, 2016 / Proposed Rules corrosion and a thickness measurement to determine if there is reduced skin thickness, as applicable, in accordance with the Accomplishment Instructions of Saab Service Bulletin 2000–51–002, Revision 01, dated May 23, 2014. (2) If, during any inspection required by paragraph (g)(1) of this AD, any damage (such as pitting corrosion or damaged primer) or reduced skin thickness is detected, as defined in Saab Service Bulletin 2000–51– 002, Revision 01, dated May 23, 2014, before further flight, contact the Manager, International Branch, ANM–116, Transport Airplane Directorate, FAA; or the European Aviation Safety Agency (EASA); or Saab AB, Saab Aeronautics’ EASA Design Organization Approval (DOA) for a repair method, and do the repair within the compliance time indicated in those instructions. (h) Credit for Previous Actions This paragraph provides credit for actions required by paragraph (g) of this AD, if those actions were performed before the effective date of this AD using Saab Service Bulletin 2000–51–002, dated April 9, 2014, which is not incorporated by reference in this AD. ehiers on DSK5VPTVN1PROD with PROPOSALS (i) Other FAA AD Provisions The following provisions also apply to this AD: (1) Alternative Methods of Compliance (AMOCs): The Manager, International Branch, ANM–116, Transport Airplane Directorate, FAA, has the authority to approve AMOCs for this AD, if requested using the procedures found in 14 CFR 39.19. In accordance with 14 CFR 39.19, send your request to your principal inspector or local Flight Standards District Office, as appropriate. If sending information directly to the International Branch, send it to ATTN: Shahram Daneshmandi, Aerospace Engineer, International Branch, ANM–116, Transport Airplane Directorate, FAA, 1601 Lind Avenue SW., Renton, WA 98057–3356; telephone 425–227–1112; fax 425–227–1149. Information may be emailed to: 9-ANM-116AMOC-REQUESTS@faa.gov. Before using any approved AMOC, notify your appropriate principal inspector, or lacking a principal inspector, the manager of the local flight standards district office/certificate holding district office. The AMOC approval letter must specifically reference this AD. (2) Contacting the Manufacturer: For any requirement in this AD to obtain corrective actions from a manufacturer, the action must be accomplished using a method approved by the Manager, International Branch, ANM– 116, Transport Airplane Directorate, FAA; or the European Aviation Safety Agency (EASA); or Saab AB, Saab Aeronautics’ EASA Design Organization Approval (DOA). If approved by the DOA, the approval must include the DOA-authorized signature. (j) Related Information (1) Refer to Mandatory Continuing Airworthiness Information (MCAI) EASA Airworthiness Directive 2014–0160, dated July 9, 2014 (Correction: July 9, 2014), for related information. This MCAI may be found in the AD docket on the Internet at https://www.regulations.gov by searching for and locating Docket No. FAA–2016–6668. VerDate Sep<11>2014 14:43 May 12, 2016 Jkt 238001 (2) For service information identified in this AD, contact Saab AB, Saab Aeronautics, ¨ SE–581 88, Linkoping, Sweden; telephone +46 13 18 5591; fax +46 13 18 4874; email saab2000.techsupport@saabgroup.com; Internet https://www.saabgroup.com. You may view this service information at the FAA, Transport Airplane Directorate, 1601 Lind Avenue SW., Renton, WA. For information on the availability of this material at the FAA, call 425–227–1221. Issued in Renton, Washington, on May 4, 2016. Michael Kaszycki, Acting Manager, Transport Airplane Directorate, Aircraft Certification Service. [FR Doc. 2016–11171 Filed 5–12–16; 8:45 am] BILLING CODE 4910–13–P DEPARTMENT OF TRANSPORTATION Federal Aviation Administration 14 CFR Part 39 [Docket No. FAA–2016–6666; Directorate Identifier 2015–NM–124–AD] RIN 2120–AA64 Airworthiness Directives; The Boeing Company Airplanes Federal Aviation Administration (FAA), DOT. ACTION: Notice of proposed rulemaking (NPRM). AGENCY: We propose to adopt a new airworthiness directive (AD) for certain Boeing Model 737–400 series airplanes. This proposed AD was prompted by an evaluation by the design approval holder (DAH) which indicates that the aft fuselage skin is subject to widespread fatigue damage (WFD) and reports of aft fuselage skin cracking. This proposed AD would require repetitive inspections to detect cracking of the aft fuselage skin, inspections to detect missing or loose fasteners and any disbonding or cracking of bonded doublers, permanent repairs of timelimited repairs, related investigative and corrective actions if necessary, and skin panel replacement. We are proposing this AD to detect and correct cracking in the aft fuselage skin along the longitudinal edges of the bonded skin doubler, which could result in possible rapid decompression and reduced structural integrity of the airplane. DATES: We must receive comments on this proposed AD by June 27, 2016. ADDRESSES: You may send comments, using the procedures found in 14 CFR 11.43 and 11.45, by any of the following methods: SUMMARY: PO 00000 Frm 00011 Fmt 4702 Sfmt 4702 29809 • Federal eRulemaking Portal: Go to https://www.regulations.gov. Follow the instructions for submitting comments. • Fax: 202–493–2251. • Mail: U.S. Department of Transportation, Docket Operations, M– 30, West Building Ground Floor, Room W12–140, 1200 New Jersey Avenue SE., Washington, DC 20590. • Hand Delivery: Deliver to Mail address above between 9 a.m. and 5 p.m., Monday through Friday, except Federal holidays. For service information identified in this proposed AD, contact Boeing Commercial Airplanes, Attention: Data & Services Management, P.O. Box 3707, MC 2H–65, Seattle, WA 98124–2207; telephone: 206–544–5000, extension 1; fax: 206–766–5680; Internet: https:// www.myboeingfleet.com. You may view this referenced service information at the FAA, Transport Airplane Directorate, 1601 Lind Avenue SW., Renton, WA. For information on the availability of this material at the FAA, call 425–227–1221. It is also available on the Internet at https:// www.regulations.gov by searching for and locating Docket No. FAA–2016– 6666. Examining the AD Docket You may examine the AD docket on the Internet at https:// www.regulations.gov by searching for and locating Docket No. FAA–2016– 6666; or in person at the Docket Management Facility between 9 a.m. and 5 p.m., Monday through Friday, except Federal holidays. The AD docket contains this proposed AD, the regulatory evaluation, any comments received, and other information. The street address for the Docket Office (phone: 800–647–5527) is in the ADDRESSES section. Comments will be available in the AD docket shortly after receipt. FOR FURTHER INFORMATION CONTACT: Wade Sullivan, Aerospace Engineer, Airframe Branch, ANM–120S, FAA, Seattle Aircraft Certification Office (ACO), 1601 Lind Avenue SW., Renton, WA 98057–3356; phone: 425–917–6430; fax: 425–917–6590; email: wade.sullivan@faa.gov. SUPPLEMENTARY INFORMATION: Comments Invited We invite you to send any written relevant data, views, or arguments about this proposal. Send your comments to an address listed under the ADDRESSES section. Include ‘‘Docket No. FAA– 2016–6666; Directorate Identifier 2015– NM–124–AD’’ at the beginning of your comments. We specifically invite E:\FR\FM\13MYP1.SGM 13MYP1 29810 Federal Register / Vol. 81, No. 93 / Friday, May 13, 2016 / Proposed Rules ehiers on DSK5VPTVN1PROD with PROPOSALS comments on the overall regulatory, economic, environmental, and energy aspects of this proposed AD. We will consider all comments received by the closing date and may amend this proposed AD because of those comments. We will post all comments we receive, without change, to https:// www.regulations.gov, including any personal information you provide. We will also post a report summarizing each substantive verbal contact we receive about this proposed AD. Discussion Fatigue damage can occur locally, in small areas or structural design details, or globally, in widespread areas. Multiple-site damage is widespread damage that occurs in a large structural element such as a single rivet line of a lap splice joining two large skin panels. Widespread damage can also occur in multiple elements such as adjacent frames or stringers. Multiple-site damage and multiple-element damage cracks are typically too small initially to be reliably detected with normal inspection methods. Without intervention, these cracks will grow, and eventually compromise the structural integrity of the airplane. This condition is known as widespread fatigue damage. It is associated with general degradation of large areas of structure with similar structural details and stress levels. As an airplane ages, WFD will likely occur, and will certainly occur if the airplane is operated long enough without any intervention. The FAA’s WFD final rule (75 FR 69746, November 15, 2010) became effective on January 14, 2011. The WFD rule requires certain actions to prevent structural failure due to WFD throughout the operational life of certain existing transport category airplanes and all of these airplanes that will be certificated in the future. For existing and future airplanes subject to the WFD rule, the rule requires that DAHs establish a limit of validity (LOV) of the engineering data that support the structural maintenance program. Operators affected by the WFD rule may not fly an airplane beyond its LOV, unless an extended LOV is approved. The WFD rule (75 FR 69746, November 15, 2010) does not require identifying and developing maintenance actions if the DAHs can show that such actions are not necessary to prevent WFD before the airplane reaches the LOV. Many LOVs, however, do depend on accomplishment of future maintenance actions. As stated in the WFD rule, any maintenance actions VerDate Sep<11>2014 14:43 May 12, 2016 Jkt 238001 necessary to reach the LOV will be mandated by airworthiness directives through separate rulemaking actions. In the context of WFD, this action is necessary to enable DAHs to propose LOVs that allow operators the longest operational lives for their airplanes, and still ensure that WFD will not occur. This approach allows for an implementation strategy that provides flexibility to DAHs in determining the timing of service information development (with FAA approval), while providing operators with certainty regarding the LOV applicable to their airplanes. We have received reports of 29 airplanes with skin panel cracking. Cracks were found on airplanes with between 22,500 and 44,600 total airplane cycles. The cracks were found on both the left and the right hand sides of the airplanes between station 727 and station 947 in the skin panels between stringer S–20 and S–25. The cracks ranged in lengths from between 0.25 inches to 5.5 inches. During certain inspections, additional chem-mill step cracks have been discovered. On the existing skin panel assemblies, the doubler is chemically milled to create pockets of various depths. At these skin panel locations on the airplane, the loads could cause a condition where skin cracks form along the longitudinal edges of the doubler. If not corrected, skin cracks could extend to multiple bays and result in possible rapid decompression and loss of structural integrity of the airplane. Other Related Rulemaking On September 25, 2009, we issued AD 2009–21–01, Amendment 39–16038 (74 FR 52395, October 13, 2009) (‘‘AD 2009–21–01’’), for certain Boeing Model 737–300 and 737–400 series airplanes. AD 2009–21–01 requires repetitive inspections to detect cracking of the aft fuselage skin, and related investigative/ corrective actions if necessary. We have determined that, in this case, a less burdensome approach is to issue separate ADs applicable only to each model type. Therefore, this proposed AD is applicable to certain Model 737– 400 series airplanes. We are considering issuing additional rulemaking that will supersede AD 2009–21–01 and apply to Model 737–300 series airplanes. Although this proposed AD does not supersede AD 2009–21–01, this proposed AD would retain all of the requirements of AD 2009–21–01 for Model 737–400 series airplanes, except the skin panel replacement is terminating action only if the skin panel replacement is done with a production skin panel after 53,000 total flight PO 00000 Frm 00012 Fmt 4702 Sfmt 4702 cycles. Those requirements are referenced in Special Attention Service Bulletin 737–53–1187, Revision 3, dated July 10, 2015, which, in turn, is referenced in paragraph (g) of this proposed AD. Related Service Information Under 1 CFR Part 51 We reviewed Boeing Special Attention Service Bulletin 737–53– 1187, Revision 3, dated July 10, 2015. The service information describes procedures for doing inspections of the fuselage skin, repairs, and skin panel replacement. This service information is reasonably available because the interested parties have access to it through their normal course of business or by the means identified in the ADDRESSES section. FAA’s Determination We are proposing this AD because we evaluated all the relevant information and determined the unsafe condition described previously is likely to exist or develop in other products of the same type design. Proposed AD Requirements This proposed AD would require accomplishing the actions specified in the service information described previously, except as discussed under ‘‘Differences Between this Proposed AD and the Service Information.’’ For information on the procedures and compliance times, see this service information at https:// www.regulations.gov by searching for and locating Docket No. FAA–2016– 6666. The phrase ‘‘related investigative actions’’ is used in this proposed AD. ‘‘Related investigative actions’’ are follow-on actions that (1) are related to the primary action, and (2) further investigate the nature of any condition found. Related investigative actions in an AD could include, for example, inspections. The phrase ‘‘corrective actions’’ is used in this proposed AD. ‘‘Corrective actions’’ are actions that correct or address any condition found. Corrective actions in an AD could include, for example, repairs. Differences Between This Proposed AD and the Service Information Boeing Special Attention Service Bulletin 737–53–1187, Revision 3, dated July 10, 2015, specifies to contact the manufacturer for instructions on how to repair certain conditions and also to obtain certain work instructions, but this proposed AD would require repairing those conditions and also to E:\FR\FM\13MYP1.SGM 13MYP1 29811 Federal Register / Vol. 81, No. 93 / Friday, May 13, 2016 / Proposed Rules obtain those work instructions in one of the following ways: • In accordance with a method that we approve; or • Using data that meet the certification basis of the airplane, and that have been approved by the Boeing Commercial Airplanes Organization Designation Authorization (ODA) whom we have authorized to make those findings. Table 7 of paragraph 1.E., ‘‘Compliance,’’ of Boeing Special Attention Service Bulletin 737–53– 1187, Revision 3, dated July 10, 2015, specifies post-repair airworthiness limitation inspections in compliance with 14 CFR 25.571(a)(3) at the repaired locations, which support compliance with 14 CFR 121.1109(c)(2) or 129.109(b)(2). As airworthiness limitations, these inspections are required by maintenance and operational rules. It is therefore unnecessary to mandate them in this AD. Deviations from these inspections require FAA approval, but do not require an alternative method of compliance. This difference has been coordinated with Boeing. to ensure that discrepant structure is modified before WFD develops in airplanes. Standard inspection techniques cannot be relied on to detect WFD before it becomes a hazard to flight. We will not grant any extensions of the compliance time to complete any AD-mandated service bulletin related to WFD without extensive new data that would substantiate and clearly warrant such an extension. Explanation of Compliance Time We estimate that this proposed AD affects 84 airplanes of U.S. registry. We estimate the following costs to comply with this proposed AD: Costs of Compliance The compliance time for the modification specified in this proposed AD for addressing WFD was established ESTIMATED COSTS Action Labor cost Inspections .................... Up to 1,568 work-hours × $85 per hour = Up to $133,280. 698 work-hours × $85 per hour = $59,330 ........ Skin replacement .......... We estimate the following costs to do any necessary repairs that would be Parts cost Cost per product Cost on U.S. operators $0 Up to $133,280 ............ Up to $11,195,520. $185,147 $244,477 ...................... $20,536,068. required based on the results of the proposed inspections. We have no way of determining the number of aircraft that might need these repairs: ON-CONDITION COSTS Action Labor cost Parts cost Time limited repair ............................. Permanent repair ............................... 24 work-hours × $85 per hour = $2,040 per repair ............... Up to 39 work-hours × $85 per hour = $3,315 per repair ..... [1] [1] Cost per product $2,040 per repair. Up to $3,315 per repair. [1] We have received no definitive data that would enable us to provide the part cost estimates for the on-condition actions specified in this proposed AD. We estimate the following costs to do any necessary post-repair inspections that would be required. We have no way of determining the number of aircraft that might need these inspections: POST-REPAIR INSPECTION COSTS Labor cost Parts cost Post-repair inspection ........................ ehiers on DSK5VPTVN1PROD with PROPOSALS Action Up to 7 work-hours × $85 per hour = $595 ........................... $0 Authority for This Rulemaking Title 49 of the United States Code specifies the FAA’s authority to issue rules on aviation safety. Subtitle I, section 106, describes the authority of the FAA Administrator. Subtitle VII: Aviation Programs, describes in more detail the scope of the Agency’s authority. We are issuing this rulemaking under the authority described in Subtitle VII, Part A, Subpart III, Section 44701: ‘‘General requirements.’’ Under that section, Congress charges the FAA with promoting safe flight of civil aircraft in air commerce by prescribing regulations for practices, methods, and procedures VerDate Sep<11>2014 14:43 May 12, 2016 Jkt 238001 the Administrator finds necessary for safety in air commerce. This regulation is within the scope of that authority because it addresses an unsafe condition that is likely to exist or develop on products identified in this rulemaking action. Regulatory Findings We determined that this proposed AD would not have federalism implications under Executive Order 13132. This proposed AD would not have a substantial direct effect on the States, on the relationship between the national Government and the States, or on the distribution of power and PO 00000 Frm 00013 Fmt 4702 Sfmt 4702 Cost per product Up to $595. responsibilities among the various levels of government. For the reasons discussed above, I certify this proposed regulation: (1) Is not a ‘‘significant regulatory action’’ under Executive Order 12866, (2) Is not a ‘‘significant rule’’ under the DOT Regulatory Policies and Procedures (44 FR 11034, February 26, 1979), (3) Will not affect intrastate aviation in Alaska, and (4) Will not have a significant economic impact, positive or negative, on a substantial number of small entities under the criteria of the Regulatory Flexibility Act. E:\FR\FM\13MYP1.SGM 13MYP1 29812 Federal Register / Vol. 81, No. 93 / Friday, May 13, 2016 / Proposed Rules List of Subjects in 14 CFR Part 39 Air transportation, Aircraft, Aviation safety, Incorporation by reference, Safety. The Proposed Amendment Accordingly, under the authority delegated to me by the Administrator, the FAA proposes to amend 14 CFR part 39 as follows: PART 39—AIRWORTHINESS DIRECTIVES 1. The authority citation for part 39 continues to read as follows: ■ Authority: 49 U.S.C. 106(g), 40113, 44701. § 39.13 [Amended] 2. The FAA amends § 39.13 by adding the following new airworthiness directive (AD): ■ Instructions of Boeing Special Attention Service Bulletin 737–53–1187, Revision 3, dated July 10, 2015, except as required by paragraphs (h)(3) and (h)(4) of this AD. Do all applicable related investigative and corrective actions before further flight. Repeat the applicable inspections thereafter at the applicable intervals specified in tables 1, 2, and 3 of paragraph 1.E., ‘‘Compliance,’’ of Boeing Special Attention Service Bulletin 737–53–1187, Revision 3, dated July 10, 2015. Accomplishment of a repair in accordance with ‘‘Part 4: Repair’’ of the Accomplishment Instructions of Boeing Special Attention Service Bulletin 737–53– 1187, Revision 3, dated July 10, 2015, except as required by paragraph (h)(3) of this AD, is terminating action for the repetitive inspections required by this paragraph at the repaired locations only. (h) Exceptions to Boeing Special Attention Service Bulletin 737–53–1187, Revision 3, Dated July 10, 2015 (f) Compliance Comply with this AD within the compliance times specified, unless already done. (1) Where Boeing Special Attention Service Bulletin 737–53–1187, Revision 3, dated July 10, 2015, specifies compliance times ‘‘after the Revision 3 date of this service bulletin,’’ this AD requires compliance within the specified compliance times after the effective date of this AD. (2) The Condition column of Paragraph 1.E., ‘‘Compliance,’’ of Boeing Special Attention Service Bulletin 737–53–1187, Revision 3, dated July 10, 2015, refers to airplanes in certain configurations as of the ‘‘issue date of Revision 3 of this service bulletin.’’ However, this AD applies to airplanes in the specified configurations ‘‘as of the effective date of this AD.’’ (3) Where Boeing Special Attention Service Bulletin 737–53–1187, Revision 3, dated July 10, 2015, specifies contacting Boeing for repair instructions or work instructions, before further flight, repair or perform the work instructions using a method approved in accordance with the procedures specified in paragraph (n) of this AD, except as required by paragraph (h)(4) of this AD. (4) For airplanes on which an operator has a record that a skin panel was replaced with a production skin panel before 53,000 total flight cycles: At the applicable time for the next inspection as specified in tables 1, 2, and 3 of paragraph 1.E., ‘‘Compliance,’’ of Boeing Special Attention Service Bulletin 737–53–1187, Revision 3, dated July 10, 2015, except as provided by paragraph (h)(1) and (h)(2) of this AD: Perform inspections and applicable corrective actions using a method approved in accordance with the procedures specified in paragraph (n) of this AD. (g) Inspections, Related Investigative and Corrective Actions At the applicable times specified in tables 1, 2, and 3 of paragraph 1.E., ‘‘Compliance,’’ of Boeing Special Attention Service Bulletin 737–53–1187, Revision 3, dated July 10, 2015, except as provided by paragraph (h)(1) and (h)(2) of this AD: Do the applicable inspections to detect cracks in the aft fuselage skin panels; and do all applicable related investigative and corrective actions; in accordance with the Accomplishment (i) Actions for Airplanes With a Time Limited Repair Installed (1) For airplanes with a time limited repair installed as specified in Boeing Service Bulletin 737–53–1187, Revision 2, dated May 9, 2007: At the applicable times specified in table 4 of paragraph 1.E., ‘‘Compliance,’’ of Boeing Special Attention Service Bulletin 737–53–1187, Revision 3, dated July 10, 2015, except as provided by paragraphs (h)(1) and (h)(2) of this AD: Do the actions specified in paragraphs (i)(1)(i) and (i)(1)(ii) of this AD. The Boeing Company: Docket No. FAA– 2016–6666; Directorate Identifier 2015– NM–124–AD. (a) Comments Due Date We must receive comments by June 27, 2016. (b) Affected ADs None. (c) Applicability This AD applies to Boeing Model 737–400 series airplanes, certificated in any category, as identified in Boeing Special Attention Service Bulletin 737–53–1187, Revision 3, dated July 10, 2015. (d) Subject Air Transport Association (ATA) of America Code 53, Fuselage. ehiers on DSK5VPTVN1PROD with PROPOSALS (e) Unsafe Condition This AD was prompted by an evaluation by the design approval holder (DAH) which indicates that the aft fuselage skin is subject to widespread fatigue damage (WFD) and reports of aft fuselage skin cracking. We are issuing this AD to detect and correct cracking in the aft fuselage skin along the longitudinal edges of the bonded skin doubler, which could result in possible rapid decompression and reduced structural integrity of the airplane. VerDate Sep<11>2014 14:43 May 12, 2016 Jkt 238001 PO 00000 Frm 00014 Fmt 4702 Sfmt 4702 (i) Do the applicable inspections to detect missing or loose fasteners and any disbonding or cracking of bonded doublers; and do all applicable related investigative and corrective actions; in accordance with the Accomplishment Instructions of Boeing Special Attention Service Bulletin 737–53– 1187, Revision 3, dated July 10, 2015, except as required by paragraph (h)(3) of this AD. Do all applicable related investigative and corrective actions before further flight. Repeat the applicable inspections thereafter at the applicable intervals specified in table 4 of paragraph 1.E., ‘‘Compliance,’’ of Boeing Special Attention Service Bulletin 737–53– 1187, Revision 3, dated July 10, 2015. (ii) Make the time limited repair permanent; and do all applicable related investigative and corrective actions; in accordance the Accomplishment Instructions of Boeing Special Attention Service Bulletin 737–53–1187, Revision 3, dated July 10, 2015, except as required by paragraph (h)(3) of this AD. Do all applicable related investigative and corrective actions before further flight. Accomplishing the permanent repair required by this paragraph terminates the inspections required by paragraph (i)(1)(i) of this AD for the permanently repaired area only. (2) For airplanes with a time limited repair installed as specified in Boeing Special Attention Service Bulletin 737–53–1187, Revision 3, dated July 10, 2015: At the applicable times specified in table 5 of paragraph 1.E., ‘‘Compliance,’’ of Boeing Special Attention Service Bulletin 737–53– 1187, Revision 3, dated July 10, 2015, except as provided by paragraph (h)(2) of this AD: Do the actions specified in paragraphs (i)(2)(i) and (i)(2)(ii) of this AD. (i) Do the applicable inspections to detect missing or loose fasteners and any disbonding or cracking of bonded doublers; and do all applicable corrective actions; in accordance with the Accomplishment Instructions of Boeing Special Attention Service Bulletin 737–53–1187, Revision 3, dated July 10, 2015, except as required by paragraph (h)(3) of this AD. Do all applicable corrective actions before further flight. Repeat the applicable inspections thereafter at the applicable intervals specified in table 5 of paragraph 1.E., ‘‘Compliance,’’ of Boeing Special Attention Service Bulletin 737–53– 1187, Revision 3, dated July 10, 2015. (ii) Make the time limited repair permanent; and do all applicable related investigative and corrective actions; in accordance the Accomplishment Instructions of Boeing Special Attention Service Bulletin 737–53–1187, Revision 3, dated July 10, 2015, except as required by paragraph (h)(3) of this AD. Do all applicable related investigative and corrective actions before further flight. Accomplishing the permanent repair required by this paragraph terminates the inspections required by paragraph (i)(2)(i) of this AD for the permanently repaired area only. (j) Modification of Certain Permanent Repairs For airplanes with an existing time limited repair that was made permanent as specified in Boeing Service Bulletin 737–53–1187, E:\FR\FM\13MYP1.SGM 13MYP1 Federal Register / Vol. 81, No. 93 / Friday, May 13, 2016 / Proposed Rules Revision 2, dated May 9, 2007: At the applicable time specified in table 6 of paragraph 1.E., ‘‘Compliance,’’ of Boeing Special Attention Service Bulletin 737–53– 1187, Revision 3, dated July 10, 2015, except as provided by paragraph (h)(1) of this AD: Modify the existing permanent repair; and do all applicable related investigative and corrective actions; in accordance the Accomplishment Instructions of Boeing Special Attention Service Bulletin 737–53– 1187, Revision 3, dated July 10, 2015, except as required by paragraph (h)(3) of this AD. Do all applicable related investigative and corrective actions before further flight. (k) Post-Repair Inspections Table 7 of paragraph 1.E., ‘‘Compliance,’’ of Boeing Special Attention Service Bulletin 737–53–1187, Revision 3, dated July 10, 2015, specifies post-repair airworthiness limitation inspections in compliance with 14 CFR 25.571(a)(3) at the repaired locations, which support compliance with 14 CFR 121.1109(c)(2) or 129.109(b)(2). As airworthiness limitations, these inspections are required by maintenance and operational rules. It is therefore unnecessary to mandate them in this AD. Deviations from these inspections require FAA approval, but do not require an alternative method of compliance. ehiers on DSK5VPTVN1PROD with PROPOSALS (l) Skin Panel Replacement At the later of the times specified in paragraphs (l)(1) and (l)(2) of this AD: Replace the applicable skin panels, and do all applicable related investigative and corrective actions, in accordance with the Accomplishment Instructions of Boeing Special Attention Service Bulletin 737–53– 1187, Revision 3, dated July 10, 2015. Do all applicable related investigative and corrective actions before further flight. Doing the skin panel replacement required by this paragraph terminates the inspection requirements of paragraphs (g), (i), and (j) of this AD for that skin panel only, provided the skin panel replacement was done with a production skin panel after 53,000 total flight cycles. (1) Before 60,000 total flight cycles, but not before 53,000 total flight cycles. (2) Within 6,000 flight cycles after the effective date of this AD, but not before 53,000 total flight cycles. (m) Credit for Previous Actions (1) This paragraph provides credit for the actions required by paragraph (g) of this AD, if those actions were performed before the effective date of this AD using Boeing Service Bulletin 737–53–1187, Revision 2, dated May 9, 2007, except as required by paragraph (h)(4) of this AD. Boeing Service Bulletin 737–53–1187, Revision 2, dated May 9, 2007, was incorporated by reference in AD 2009– 21–01, Amendment 39–16038 (74 FR 52395, October 13, 2009) (‘‘AD 2009–21–01’’). (2) This paragraph provides credit for the actions required by paragraph (l) of this AD, if those actions were performed before the effective date of this AD using Boeing Service Bulletin 737–53–1187, Revision 2, dated May 9, 2007, except as required by paragraph (h)(4) of this AD; provided the skin panel replacement was done with a production skin panel after 53,000 total flight cycles. VerDate Sep<11>2014 14:43 May 12, 2016 Jkt 238001 29813 Boeing Service Bulletin 737–53–1187, Revision 2, dated May 9, 2007, was incorporated by reference in AD 2009–21–01. (3) This paragraph provides credit for the actions required by paragraph (l) of this AD, if those actions were performed before November 17, 2009 (the effective date of AD 2009–21–01) using Part III of the Accomplishment Instructions of Boeing Service Bulletin 737–53–1187, dated November 2, 1995; or Part III of the Accomplishment Instructions of Boeing Service Bulletin 737–53–1187, Revision 1, dated January 16, 1997, except as required by paragraph (h)(4) of this AD; provided the skin panel replacement was done with a production skin panel after 53,000 total flight cycles. Boeing Service Bulletin 737–53–1187, dated November 2, 1995; and Boeing Service Bulletin 737–53–1187, Revision 1, dated January 16, 1997; are not incorporated by reference in this AD. Airplanes, Attention: Data & Services Management, P.O. Box 3707, MC 2H–65, Seattle, WA 98124–2207; telephone: 206– 544–5000, extension 1; fax: 206–766–5680; Internet: https://www.myboeingfleet.com. You may view this referenced service information at the FAA, 1601 Lind Avenue SW., Renton, WA. For information on the availability of this material at the FAA, call 425–227–1221. Issued in Renton, Washington, on May 4, 2016. Michael Kaszycki, Acting Manager, Transport Airplane Directorate, Aircraft Certification Service. (n) Alternative Methods of Compliance (AMOCs) (1) The Manager, Seattle Aircraft Certification Office (ACO), FAA, has the authority to approve AMOCs for this AD, if requested using the procedures found in 14 CFR 39.19. In accordance with 14 CFR 39.19, send your request to your principal inspector or local Flight Standards District Office, as appropriate. If sending information directly to the manager of the ACO, send it to the attention of the person identified in paragraph (o)(1) of this AD. Information may be emailed to: 9-ANM-Seattle-ACO-AMOCRequests@faa.gov. (2) Before using any approved AMOC, notify your appropriate principal inspector, or lacking a principal inspector, the manager of the local flight standards district office/ certificate holding district office. (3) An AMOC that provides an acceptable level of safety may be used for any repair, modification, or alteration required by this AD if it is approved by the Boeing Commercial Airplanes Organization Designation Authorization (ODA) that has been authorized by the Manager, Seattle ACO, to make those findings. To be approved, the repair method, modification deviation, or alteration deviation must meet the certification basis of the airplane and the approval must specifically refer to this AD. (4) AMOCs approved for repairs for AD 2009–21–01 are approved as AMOCs for the corresponding provisions of paragraph (g) of this AD. (5) AMOCs approved for previous modifications done as optional terminating action for AD 2009–21–01 are approved as AMOCs for the modification required by paragraph (l) of this AD provided the previous modification was done after the airplane had accumulated 53,000 total flight cycles or more. Federal Aviation Administration (o) Related Information (1) For more information about this AD, contact Wade Sullivan, Aerospace Engineer, Airframe Branch, ANM–120S, FAA, Seattle ACO, 1601 Lind Avenue SW., Renton, WA 98057–3356; phone: 425–917–6430; fax: 425– 917–6590; email: wade.sullivan@faa.gov. (2) For service information identified in this AD, contact Boeing Commercial PO 00000 Frm 00015 Fmt 4702 Sfmt 4702 [FR Doc. 2016–11169 Filed 5–12–16; 8:45 am] BILLING CODE 4910–13–P DEPARTMENT OF TRANSPORTATION 14 CFR Part 39 [Docket No. FAA–2016–6664; Directorate Identifier 2015–NM–177–AD] RIN 2120–AA64 Airworthiness Directives; The Boeing Company Airplanes Federal Aviation Administration (FAA), DOT. ACTION: Notice of proposed rulemaking (NPRM). AGENCY: We propose to supersede Airworthiness Directive (AD) 2012–16– 07, which applies to certain Boeing Model 737–500 series airplanes. AD 2012–16–07 currently requires inspections of the fuselage skin at the chem-milled steps, and repair if necessary. Since we issued AD 2012– 16–07, an evaluation by the design approval holder (DAH) indicates that the fuselage skin is subject to widespread fatigue damage (WFD), and we have received reports of cracks at the chem-milled steps in the fuselage skin. This proposed AD would add new fuselage skin inspections for cracking, inspections to detect missing or loose fasteners and any disbonding or cracking of bonded doublers, permanent repairs of time-limited repairs, related investigative and corrective actions if necessary, and skin panel replacement. We are proposing this AD to detect and correct cracking on the aft lower lobe fuselage skins, which could result in rapid decompression of the airplane. DATES: We must receive comments on this proposed AD by June 27, 2016. ADDRESSES: You may send comments, using the procedures found in 14 CFR 11.43 and 11.45, by any of the following methods: SUMMARY: E:\FR\FM\13MYP1.SGM 13MYP1

Agencies

[Federal Register Volume 81, Number 93 (Friday, May 13, 2016)]
[Proposed Rules]
[Pages 29809-29813]
From the Federal Register Online via the Government Publishing Office [www.gpo.gov]
[FR Doc No: 2016-11169]


-----------------------------------------------------------------------

DEPARTMENT OF TRANSPORTATION

Federal Aviation Administration

14 CFR Part 39

[Docket No. FAA-2016-6666; Directorate Identifier 2015-NM-124-AD]
RIN 2120-AA64


Airworthiness Directives; The Boeing Company Airplanes

AGENCY: Federal Aviation Administration (FAA), DOT.

ACTION: Notice of proposed rulemaking (NPRM).

-----------------------------------------------------------------------

SUMMARY: We propose to adopt a new airworthiness directive (AD) for 
certain Boeing Model 737-400 series airplanes. This proposed AD was 
prompted by an evaluation by the design approval holder (DAH) which 
indicates that the aft fuselage skin is subject to widespread fatigue 
damage (WFD) and reports of aft fuselage skin cracking. This proposed 
AD would require repetitive inspections to detect cracking of the aft 
fuselage skin, inspections to detect missing or loose fasteners and any 
disbonding or cracking of bonded doublers, permanent repairs of time-
limited repairs, related investigative and corrective actions if 
necessary, and skin panel replacement. We are proposing this AD to 
detect and correct cracking in the aft fuselage skin along the 
longitudinal edges of the bonded skin doubler, which could result in 
possible rapid decompression and reduced structural integrity of the 
airplane.

DATES: We must receive comments on this proposed AD by June 27, 2016.

ADDRESSES: You may send comments, using the procedures found in 14 CFR 
11.43 and 11.45, by any of the following methods:
     Federal eRulemaking Portal: Go to https://www.regulations.gov. Follow the instructions for submitting comments.
     Fax: 202-493-2251.
     Mail: U.S. Department of Transportation, Docket 
Operations, M-30, West Building Ground Floor, Room W12-140, 1200 New 
Jersey Avenue SE., Washington, DC 20590.
     Hand Delivery: Deliver to Mail address above between 9 
a.m. and 5 p.m., Monday through Friday, except Federal holidays.
    For service information identified in this proposed AD, contact 
Boeing Commercial Airplanes, Attention: Data & Services Management, 
P.O. Box 3707, MC 2H-65, Seattle, WA 98124-2207; telephone: 206-544-
5000, extension 1; fax: 206-766-5680; Internet: https://www.myboeingfleet.com. You may view this referenced service information 
at the FAA, Transport Airplane Directorate, 1601 Lind Avenue SW., 
Renton, WA. For information on the availability of this material at the 
FAA, call 425-227-1221. It is also available on the Internet at https://www.regulations.gov by searching for and locating Docket No. FAA-2016-
6666.

Examining the AD Docket

    You may examine the AD docket on the Internet at https://www.regulations.gov by searching for and locating Docket No. FAA-2016-
6666; or in person at the Docket Management Facility between 9 a.m. and 
5 p.m., Monday through Friday, except Federal holidays. The AD docket 
contains this proposed AD, the regulatory evaluation, any comments 
received, and other information. The street address for the Docket 
Office (phone: 800-647-5527) is in the ADDRESSES section. Comments will 
be available in the AD docket shortly after receipt.

FOR FURTHER INFORMATION CONTACT: Wade Sullivan, Aerospace Engineer, 
Airframe Branch, ANM-120S, FAA, Seattle Aircraft Certification Office 
(ACO), 1601 Lind Avenue SW., Renton, WA 98057-3356; phone: 425-917-
6430; fax: 425-917-6590; email: wade.sullivan@faa.gov.

SUPPLEMENTARY INFORMATION:

Comments Invited

    We invite you to send any written relevant data, views, or 
arguments about this proposal. Send your comments to an address listed 
under the ADDRESSES section. Include ``Docket No. FAA-2016-6666; 
Directorate Identifier 2015-NM-124-AD'' at the beginning of your 
comments. We specifically invite

[[Page 29810]]

comments on the overall regulatory, economic, environmental, and energy 
aspects of this proposed AD. We will consider all comments received by 
the closing date and may amend this proposed AD because of those 
comments.
    We will post all comments we receive, without change, to https://www.regulations.gov, including any personal information you provide. We 
will also post a report summarizing each substantive verbal contact we 
receive about this proposed AD.

Discussion

    Fatigue damage can occur locally, in small areas or structural 
design details, or globally, in widespread areas. Multiple-site damage 
is widespread damage that occurs in a large structural element such as 
a single rivet line of a lap splice joining two large skin panels. 
Widespread damage can also occur in multiple elements such as adjacent 
frames or stringers. Multiple-site damage and multiple-element damage 
cracks are typically too small initially to be reliably detected with 
normal inspection methods. Without intervention, these cracks will 
grow, and eventually compromise the structural integrity of the 
airplane. This condition is known as widespread fatigue damage. It is 
associated with general degradation of large areas of structure with 
similar structural details and stress levels. As an airplane ages, WFD 
will likely occur, and will certainly occur if the airplane is operated 
long enough without any intervention.
    The FAA's WFD final rule (75 FR 69746, November 15, 2010) became 
effective on January 14, 2011. The WFD rule requires certain actions to 
prevent structural failure due to WFD throughout the operational life 
of certain existing transport category airplanes and all of these 
airplanes that will be certificated in the future. For existing and 
future airplanes subject to the WFD rule, the rule requires that DAHs 
establish a limit of validity (LOV) of the engineering data that 
support the structural maintenance program. Operators affected by the 
WFD rule may not fly an airplane beyond its LOV, unless an extended LOV 
is approved.
    The WFD rule (75 FR 69746, November 15, 2010) does not require 
identifying and developing maintenance actions if the DAHs can show 
that such actions are not necessary to prevent WFD before the airplane 
reaches the LOV. Many LOVs, however, do depend on accomplishment of 
future maintenance actions. As stated in the WFD rule, any maintenance 
actions necessary to reach the LOV will be mandated by airworthiness 
directives through separate rulemaking actions.
    In the context of WFD, this action is necessary to enable DAHs to 
propose LOVs that allow operators the longest operational lives for 
their airplanes, and still ensure that WFD will not occur. This 
approach allows for an implementation strategy that provides 
flexibility to DAHs in determining the timing of service information 
development (with FAA approval), while providing operators with 
certainty regarding the LOV applicable to their airplanes.
    We have received reports of 29 airplanes with skin panel cracking. 
Cracks were found on airplanes with between 22,500 and 44,600 total 
airplane cycles. The cracks were found on both the left and the right 
hand sides of the airplanes between station 727 and station 947 in the 
skin panels between stringer S-20 and S-25. The cracks ranged in 
lengths from between 0.25 inches to 5.5 inches.
    During certain inspections, additional chem-mill step cracks have 
been discovered. On the existing skin panel assemblies, the doubler is 
chemically milled to create pockets of various depths. At these skin 
panel locations on the airplane, the loads could cause a condition 
where skin cracks form along the longitudinal edges of the doubler. If 
not corrected, skin cracks could extend to multiple bays and result in 
possible rapid decompression and loss of structural integrity of the 
airplane.

Other Related Rulemaking

    On September 25, 2009, we issued AD 2009-21-01, Amendment 39-16038 
(74 FR 52395, October 13, 2009) (``AD 2009-21-01''), for certain Boeing 
Model 737-300 and 737-400 series airplanes. AD 2009-21-01 requires 
repetitive inspections to detect cracking of the aft fuselage skin, and 
related investigative/corrective actions if necessary.
    We have determined that, in this case, a less burdensome approach 
is to issue separate ADs applicable only to each model type. Therefore, 
this proposed AD is applicable to certain Model 737-400 series 
airplanes. We are considering issuing additional rulemaking that will 
supersede AD 2009-21-01 and apply to Model 737-300 series airplanes.
    Although this proposed AD does not supersede AD 2009-21-01, this 
proposed AD would retain all of the requirements of AD 2009-21-01 for 
Model 737-400 series airplanes, except the skin panel replacement is 
terminating action only if the skin panel replacement is done with a 
production skin panel after 53,000 total flight cycles. Those 
requirements are referenced in Special Attention Service Bulletin 737-
53-1187, Revision 3, dated July 10, 2015, which, in turn, is referenced 
in paragraph (g) of this proposed AD.

Related Service Information Under 1 CFR Part 51

    We reviewed Boeing Special Attention Service Bulletin 737-53-1187, 
Revision 3, dated July 10, 2015. The service information describes 
procedures for doing inspections of the fuselage skin, repairs, and 
skin panel replacement. This service information is reasonably 
available because the interested parties have access to it through 
their normal course of business or by the means identified in the 
ADDRESSES section.

FAA's Determination

    We are proposing this AD because we evaluated all the relevant 
information and determined the unsafe condition described previously is 
likely to exist or develop in other products of the same type design.

Proposed AD Requirements

    This proposed AD would require accomplishing the actions specified 
in the service information described previously, except as discussed 
under ``Differences Between this Proposed AD and the Service 
Information.'' For information on the procedures and compliance times, 
see this service information at https://www.regulations.gov by searching 
for and locating Docket No. FAA-2016-6666.
    The phrase ``related investigative actions'' is used in this 
proposed AD. ``Related investigative actions'' are follow-on actions 
that (1) are related to the primary action, and (2) further investigate 
the nature of any condition found. Related investigative actions in an 
AD could include, for example, inspections.
    The phrase ``corrective actions'' is used in this proposed AD. 
``Corrective actions'' are actions that correct or address any 
condition found. Corrective actions in an AD could include, for 
example, repairs.

Differences Between This Proposed AD and the Service Information

    Boeing Special Attention Service Bulletin 737-53-1187, Revision 3, 
dated July 10, 2015, specifies to contact the manufacturer for 
instructions on how to repair certain conditions and also to obtain 
certain work instructions, but this proposed AD would require repairing 
those conditions and also to

[[Page 29811]]

obtain those work instructions in one of the following ways:
     In accordance with a method that we approve; or
     Using data that meet the certification basis of the 
airplane, and that have been approved by the Boeing Commercial 
Airplanes Organization Designation Authorization (ODA) whom we have 
authorized to make those findings.
    Table 7 of paragraph 1.E., ``Compliance,'' of Boeing Special 
Attention Service Bulletin 737-53-1187, Revision 3, dated July 10, 
2015, specifies post-repair airworthiness limitation inspections in 
compliance with 14 CFR 25.571(a)(3) at the repaired locations, which 
support compliance with 14 CFR 121.1109(c)(2) or 129.109(b)(2). As 
airworthiness limitations, these inspections are required by 
maintenance and operational rules. It is therefore unnecessary to 
mandate them in this AD. Deviations from these inspections require FAA 
approval, but do not require an alternative method of compliance. This 
difference has been coordinated with Boeing.

Explanation of Compliance Time

    The compliance time for the modification specified in this proposed 
AD for addressing WFD was established to ensure that discrepant 
structure is modified before WFD develops in airplanes. Standard 
inspection techniques cannot be relied on to detect WFD before it 
becomes a hazard to flight. We will not grant any extensions of the 
compliance time to complete any AD-mandated service bulletin related to 
WFD without extensive new data that would substantiate and clearly 
warrant such an extension.

Costs of Compliance

    We estimate that this proposed AD affects 84 airplanes of U.S. 
registry.
    We estimate the following costs to comply with this proposed AD:

                                                 Estimated Costs
----------------------------------------------------------------------------------------------------------------
                                                                                                 Cost on U.S.
             Action                     Labor cost          Parts cost     Cost per product        operators
----------------------------------------------------------------------------------------------------------------
Inspections....................  Up to 1,568                          $0  Up to $133,280....  Up to $11,195,520.
                                  work[dash]hours x $85
                                  per hour = Up to
                                  $133,280.
Skin replacement...............  698 work-hours x $85           $185,147  $244,477..........  $20,536,068.
                                  per hour = $59,330.
----------------------------------------------------------------------------------------------------------------

    We estimate the following costs to do any necessary repairs that 
would be required based on the results of the proposed inspections. We 
have no way of determining the number of aircraft that might need these 
repairs:

                                               On-Condition Costs
----------------------------------------------------------------------------------------------------------------
               Action                            Labor cost                Parts cost        Cost per product
----------------------------------------------------------------------------------------------------------------
Time limited repair.................  24 work-hours x $85 per hour =             \[1]\   $2,040 per repair.
                                       $2,040 per repair.
Permanent repair....................  Up to 39 work[dash]hours x $85             \[1]\   Up to $3,315 per
                                       per hour = $3,315 per repair.                      repair.
----------------------------------------------------------------------------------------------------------------
\[1]\ We have received no definitive data that would enable us to provide the part cost estimates for the on-
  condition actions specified in this proposed AD.

    We estimate the following costs to do any necessary post-repair 
inspections that would be required. We have no way of determining the 
number of aircraft that might need these inspections:

                                          Post-Repair Inspection Costs
----------------------------------------------------------------------------------------------------------------
               Action                            Labor cost                Parts cost        Cost per product
----------------------------------------------------------------------------------------------------------------
Post-repair inspection..............  Up to 7 work[dash]hours x $85                 $0   Up to $595.
                                       per hour = $595.
----------------------------------------------------------------------------------------------------------------

Authority for This Rulemaking

    Title 49 of the United States Code specifies the FAA's authority to 
issue rules on aviation safety. Subtitle I, section 106, describes the 
authority of the FAA Administrator. Subtitle VII: Aviation Programs, 
describes in more detail the scope of the Agency's authority.
    We are issuing this rulemaking under the authority described in 
Subtitle VII, Part A, Subpart III, Section 44701: ``General 
requirements.'' Under that section, Congress charges the FAA with 
promoting safe flight of civil aircraft in air commerce by prescribing 
regulations for practices, methods, and procedures the Administrator 
finds necessary for safety in air commerce. This regulation is within 
the scope of that authority because it addresses an unsafe condition 
that is likely to exist or develop on products identified in this 
rulemaking action.

Regulatory Findings

    We determined that this proposed AD would not have federalism 
implications under Executive Order 13132. This proposed AD would not 
have a substantial direct effect on the States, on the relationship 
between the national Government and the States, or on the distribution 
of power and responsibilities among the various levels of government.
    For the reasons discussed above, I certify this proposed 
regulation:
    (1) Is not a ``significant regulatory action'' under Executive 
Order 12866,
    (2) Is not a ``significant rule'' under the DOT Regulatory Policies 
and Procedures (44 FR 11034, February 26, 1979),
    (3) Will not affect intrastate aviation in Alaska, and
    (4) Will not have a significant economic impact, positive or 
negative, on a substantial number of small entities under the criteria 
of the Regulatory Flexibility Act.

[[Page 29812]]

List of Subjects in 14 CFR Part 39

    Air transportation, Aircraft, Aviation safety, Incorporation by 
reference, Safety.

The Proposed Amendment

    Accordingly, under the authority delegated to me by the 
Administrator, the FAA proposes to amend 14 CFR part 39 as follows:

PART 39--AIRWORTHINESS DIRECTIVES

0
1. The authority citation for part 39 continues to read as follows:

    Authority:  49 U.S.C. 106(g), 40113, 44701.


Sec.  39.13  [Amended]

0
2. The FAA amends Sec.  39.13 by adding the following new airworthiness 
directive (AD):

The Boeing Company: Docket No. FAA-2016-6666; Directorate Identifier 
2015-NM-124-AD.

(a) Comments Due Date

    We must receive comments by June 27, 2016.

(b) Affected ADs

    None.

(c) Applicability

    This AD applies to Boeing Model 737-400 series airplanes, 
certificated in any category, as identified in Boeing Special 
Attention Service Bulletin 737-53-1187, Revision 3, dated July 10, 
2015.

(d) Subject

    Air Transport Association (ATA) of America Code 53, Fuselage.

(e) Unsafe Condition

    This AD was prompted by an evaluation by the design approval 
holder (DAH) which indicates that the aft fuselage skin is subject 
to widespread fatigue damage (WFD) and reports of aft fuselage skin 
cracking. We are issuing this AD to detect and correct cracking in 
the aft fuselage skin along the longitudinal edges of the bonded 
skin doubler, which could result in possible rapid decompression and 
reduced structural integrity of the airplane.

(f) Compliance

    Comply with this AD within the compliance times specified, 
unless already done.

(g) Inspections, Related Investigative and Corrective Actions

    At the applicable times specified in tables 1, 2, and 3 of 
paragraph 1.E., ``Compliance,'' of Boeing Special Attention Service 
Bulletin 737-53-1187, Revision 3, dated July 10, 2015, except as 
provided by paragraph (h)(1) and (h)(2) of this AD: Do the 
applicable inspections to detect cracks in the aft fuselage skin 
panels; and do all applicable related investigative and corrective 
actions; in accordance with the Accomplishment Instructions of 
Boeing Special Attention Service Bulletin 737-53-1187, Revision 3, 
dated July 10, 2015, except as required by paragraphs (h)(3) and 
(h)(4) of this AD. Do all applicable related investigative and 
corrective actions before further flight. Repeat the applicable 
inspections thereafter at the applicable intervals specified in 
tables 1, 2, and 3 of paragraph 1.E., ``Compliance,'' of Boeing 
Special Attention Service Bulletin 737-53-1187, Revision 3, dated 
July 10, 2015. Accomplishment of a repair in accordance with ``Part 
4: Repair'' of the Accomplishment Instructions of Boeing Special 
Attention Service Bulletin 737-53-1187, Revision 3, dated July 10, 
2015, except as required by paragraph (h)(3) of this AD, is 
terminating action for the repetitive inspections required by this 
paragraph at the repaired locations only.

(h) Exceptions to Boeing Special Attention Service Bulletin 737-53-
1187, Revision 3, Dated July 10, 2015

    (1) Where Boeing Special Attention Service Bulletin 737-53-1187, 
Revision 3, dated July 10, 2015, specifies compliance times ``after 
the Revision 3 date of this service bulletin,'' this AD requires 
compliance within the specified compliance times after the effective 
date of this AD.
    (2) The Condition column of Paragraph 1.E., ``Compliance,'' of 
Boeing Special Attention Service Bulletin 737-53-1187, Revision 3, 
dated July 10, 2015, refers to airplanes in certain configurations 
as of the ``issue date of Revision 3 of this service bulletin.'' 
However, this AD applies to airplanes in the specified 
configurations ``as of the effective date of this AD.''
    (3) Where Boeing Special Attention Service Bulletin 737-53-1187, 
Revision 3, dated July 10, 2015, specifies contacting Boeing for 
repair instructions or work instructions, before further flight, 
repair or perform the work instructions using a method approved in 
accordance with the procedures specified in paragraph (n) of this 
AD, except as required by paragraph (h)(4) of this AD.
    (4) For airplanes on which an operator has a record that a skin 
panel was replaced with a production skin panel before 53,000 total 
flight cycles: At the applicable time for the next inspection as 
specified in tables 1, 2, and 3 of paragraph 1.E., ``Compliance,'' 
of Boeing Special Attention Service Bulletin 737-53-1187, Revision 
3, dated July 10, 2015, except as provided by paragraph (h)(1) and 
(h)(2) of this AD: Perform inspections and applicable corrective 
actions using a method approved in accordance with the procedures 
specified in paragraph (n) of this AD.

(i) Actions for Airplanes With a Time Limited Repair Installed

    (1) For airplanes with a time limited repair installed as 
specified in Boeing Service Bulletin 737-53-1187, Revision 2, dated 
May 9, 2007: At the applicable times specified in table 4 of 
paragraph 1.E., ``Compliance,'' of Boeing Special Attention Service 
Bulletin 737-53-1187, Revision 3, dated July 10, 2015, except as 
provided by paragraphs (h)(1) and (h)(2) of this AD: Do the actions 
specified in paragraphs (i)(1)(i) and (i)(1)(ii) of this AD.
    (i) Do the applicable inspections to detect missing or loose 
fasteners and any disbonding or cracking of bonded doublers; and do 
all applicable related investigative and corrective actions; in 
accordance with the Accomplishment Instructions of Boeing Special 
Attention Service Bulletin 737-53-1187, Revision 3, dated July 10, 
2015, except as required by paragraph (h)(3) of this AD. Do all 
applicable related investigative and corrective actions before 
further flight. Repeat the applicable inspections thereafter at the 
applicable intervals specified in table 4 of paragraph 1.E., 
``Compliance,'' of Boeing Special Attention Service Bulletin 737-53-
1187, Revision 3, dated July 10, 2015.
    (ii) Make the time limited repair permanent; and do all 
applicable related investigative and corrective actions; in 
accordance the Accomplishment Instructions of Boeing Special 
Attention Service Bulletin 737-53-1187, Revision 3, dated July 10, 
2015, except as required by paragraph (h)(3) of this AD. Do all 
applicable related investigative and corrective actions before 
further flight. Accomplishing the permanent repair required by this 
paragraph terminates the inspections required by paragraph (i)(1)(i) 
of this AD for the permanently repaired area only.
    (2) For airplanes with a time limited repair installed as 
specified in Boeing Special Attention Service Bulletin 737-53-1187, 
Revision 3, dated July 10, 2015: At the applicable times specified 
in table 5 of paragraph 1.E., ``Compliance,'' of Boeing Special 
Attention Service Bulletin 737-53-1187, Revision 3, dated July 10, 
2015, except as provided by paragraph (h)(2) of this AD: Do the 
actions specified in paragraphs (i)(2)(i) and (i)(2)(ii) of this AD.
    (i) Do the applicable inspections to detect missing or loose 
fasteners and any disbonding or cracking of bonded doublers; and do 
all applicable corrective actions; in accordance with the 
Accomplishment Instructions of Boeing Special Attention Service 
Bulletin 737-53-1187, Revision 3, dated July 10, 2015, except as 
required by paragraph (h)(3) of this AD. Do all applicable 
corrective actions before further flight. Repeat the applicable 
inspections thereafter at the applicable intervals specified in 
table 5 of paragraph 1.E., ``Compliance,'' of Boeing Special 
Attention Service Bulletin 737-53-1187, Revision 3, dated July 10, 
2015.
    (ii) Make the time limited repair permanent; and do all 
applicable related investigative and corrective actions; in 
accordance the Accomplishment Instructions of Boeing Special 
Attention Service Bulletin 737-53-1187, Revision 3, dated July 10, 
2015, except as required by paragraph (h)(3) of this AD. Do all 
applicable related investigative and corrective actions before 
further flight. Accomplishing the permanent repair required by this 
paragraph terminates the inspections required by paragraph (i)(2)(i) 
of this AD for the permanently repaired area only.

(j) Modification of Certain Permanent Repairs

    For airplanes with an existing time limited repair that was made 
permanent as specified in Boeing Service Bulletin 737-53-1187,

[[Page 29813]]

Revision 2, dated May 9, 2007: At the applicable time specified in 
table 6 of paragraph 1.E., ``Compliance,'' of Boeing Special 
Attention Service Bulletin 737-53-1187, Revision 3, dated July 10, 
2015, except as provided by paragraph (h)(1) of this AD: Modify the 
existing permanent repair; and do all applicable related 
investigative and corrective actions; in accordance the 
Accomplishment Instructions of Boeing Special Attention Service 
Bulletin 737-53-1187, Revision 3, dated July 10, 2015, except as 
required by paragraph (h)(3) of this AD. Do all applicable related 
investigative and corrective actions before further flight.

(k) Post-Repair Inspections

    Table 7 of paragraph 1.E., ``Compliance,'' of Boeing Special 
Attention Service Bulletin 737-53-1187, Revision 3, dated July 10, 
2015, specifies post-repair airworthiness limitation inspections in 
compliance with 14 CFR 25.571(a)(3) at the repaired locations, which 
support compliance with 14 CFR 121.1109(c)(2) or 129.109(b)(2). As 
airworthiness limitations, these inspections are required by 
maintenance and operational rules. It is therefore unnecessary to 
mandate them in this AD. Deviations from these inspections require 
FAA approval, but do not require an alternative method of 
compliance.

(l) Skin Panel Replacement

    At the later of the times specified in paragraphs (l)(1) and 
(l)(2) of this AD: Replace the applicable skin panels, and do all 
applicable related investigative and corrective actions, in 
accordance with the Accomplishment Instructions of Boeing Special 
Attention Service Bulletin 737-53-1187, Revision 3, dated July 10, 
2015. Do all applicable related investigative and corrective actions 
before further flight. Doing the skin panel replacement required by 
this paragraph terminates the inspection requirements of paragraphs 
(g), (i), and (j) of this AD for that skin panel only, provided the 
skin panel replacement was done with a production skin panel after 
53,000 total flight cycles.
    (1) Before 60,000 total flight cycles, but not before 53,000 
total flight cycles.
    (2) Within 6,000 flight cycles after the effective date of this 
AD, but not before 53,000 total flight cycles.

(m) Credit for Previous Actions

    (1) This paragraph provides credit for the actions required by 
paragraph (g) of this AD, if those actions were performed before the 
effective date of this AD using Boeing Service Bulletin 737-53-1187, 
Revision 2, dated May 9, 2007, except as required by paragraph 
(h)(4) of this AD. Boeing Service Bulletin 737-53-1187, Revision 2, 
dated May 9, 2007, was incorporated by reference in AD 2009-21-01, 
Amendment 39-16038 (74 FR 52395, October 13, 2009) (``AD 2009-21-
01'').
    (2) This paragraph provides credit for the actions required by 
paragraph (l) of this AD, if those actions were performed before the 
effective date of this AD using Boeing Service Bulletin 737-53-1187, 
Revision 2, dated May 9, 2007, except as required by paragraph 
(h)(4) of this AD; provided the skin panel replacement was done with 
a production skin panel after 53,000 total flight cycles. Boeing 
Service Bulletin 737-53-1187, Revision 2, dated May 9, 2007, was 
incorporated by reference in AD 2009-21-01.
    (3) This paragraph provides credit for the actions required by 
paragraph (l) of this AD, if those actions were performed before 
November 17, 2009 (the effective date of AD 2009-21-01) using Part 
III of the Accomplishment Instructions of Boeing Service Bulletin 
737-53-1187, dated November 2, 1995; or Part III of the 
Accomplishment Instructions of Boeing Service Bulletin 737-53-1187, 
Revision 1, dated January 16, 1997, except as required by paragraph 
(h)(4) of this AD; provided the skin panel replacement was done with 
a production skin panel after 53,000 total flight cycles. Boeing 
Service Bulletin 737-53-1187, dated November 2, 1995; and Boeing 
Service Bulletin 737-53-1187, Revision 1, dated January 16, 1997; 
are not incorporated by reference in this AD.

(n) Alternative Methods of Compliance (AMOCs)

    (1) The Manager, Seattle Aircraft Certification Office (ACO), 
FAA, has the authority to approve AMOCs for this AD, if requested 
using the procedures found in 14 CFR 39.19. In accordance with 14 
CFR 39.19, send your request to your principal inspector or local 
Flight Standards District Office, as appropriate. If sending 
information directly to the manager of the ACO, send it to the 
attention of the person identified in paragraph (o)(1) of this AD. 
Information may be emailed to: 9-ANM-Seattle-ACO-AMOC-Requests@faa.gov.
    (2) Before using any approved AMOC, notify your appropriate 
principal inspector, or lacking a principal inspector, the manager 
of the local flight standards district office/certificate holding 
district office.
    (3) An AMOC that provides an acceptable level of safety may be 
used for any repair, modification, or alteration required by this AD 
if it is approved by the Boeing Commercial Airplanes Organization 
Designation Authorization (ODA) that has been authorized by the 
Manager, Seattle ACO, to make those findings. To be approved, the 
repair method, modification deviation, or alteration deviation must 
meet the certification basis of the airplane and the approval must 
specifically refer to this AD.
    (4) AMOCs approved for repairs for AD 2009-21-01 are approved as 
AMOCs for the corresponding provisions of paragraph (g) of this AD.
    (5) AMOCs approved for previous modifications done as optional 
terminating action for AD 2009-21-01 are approved as AMOCs for the 
modification required by paragraph (l) of this AD provided the 
previous modification was done after the airplane had accumulated 
53,000 total flight cycles or more.

(o) Related Information

    (1) For more information about this AD, contact Wade Sullivan, 
Aerospace Engineer, Airframe Branch, ANM-120S, FAA, Seattle ACO, 
1601 Lind Avenue SW., Renton, WA 98057-3356; phone: 425-917-6430; 
fax: 425-917-6590; email: wade.sullivan@faa.gov.
    (2) For service information identified in this AD, contact 
Boeing Commercial Airplanes, Attention: Data & Services Management, 
P.O. Box 3707, MC 2H-65, Seattle, WA 98124-2207; telephone: 206-544-
5000, extension 1; fax: 206-766-5680; Internet: https://www.myboeingfleet.com. You may view this referenced service 
information at the FAA, 1601 Lind Avenue SW., Renton, WA. For 
information on the availability of this material at the FAA, call 
425-227-1221.

    Issued in Renton, Washington, on May 4, 2016.
Michael Kaszycki,
Acting Manager, Transport Airplane Directorate, Aircraft Certification 
Service.

[FR Doc. 2016-11169 Filed 5-12-16; 8:45 am]
BILLING CODE 4910-13-P
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