Special Conditions: Lufthansa Technik AG; Boeing Model 747-8 Series Airplanes, Large Non-Structural Glass in the Passenger Compartment, 9363-9365 [2016-03997]
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9363
Proposed Rules
Federal Register
Vol. 81, No. 37
Thursday, February 25, 2016
This section of the FEDERAL REGISTER
contains notices to the public of the proposed
issuance of rules and regulations. The
purpose of these notices is to give interested
persons an opportunity to participate in the
rule making prior to the adoption of the final
rules.
DEPARTMENT OF TRANSPORTATION
Federal Aviation Administration
14 CFR Part 25
[Docket No. FAA–2015–7689; Notice No. 25–
16–03–SC]
Special Conditions: Lufthansa Technik
AG; Boeing Model 747–8 Series
Airplanes, Large Non-Structural Glass
in the Passenger Compartment
Federal Aviation
Administration (FAA), DOT.
ACTION: Notice of proposed special
conditions.
AGENCY:
This action proposes special
conditions for the Boeing Model 747–8
airplane. This airplane, as modified by
Lufthansa Technik AG, will have a
novel or unusual design feature when
compared to the state of technology
envisioned in the airworthiness
standards for transport-category
airplanes. This design feature is large,
non-structural glass panels in the
passenger compartment. The applicable
airworthiness regulations do not contain
adequate or appropriate safety standards
for this design feature. These proposed
special conditions contain the
additional safety standards that the
Administrator considers necessary to
establish a level of safety equivalent to
that established by the existing
airworthiness standards.
DATES: Send your comments on or
before March 16, 2016.
ADDRESSES: Send comments identified
by docket number FAA–2015–7689
using any of the following methods:
• Federal eRegulations Portal: Go to
https://www.regulations.gov/ and follow
the online instructions for sending your
comments electronically.
• Mail: Send comments to Docket
Operations, M–30, U.S. Department of
Transportation (DOT), 1200 New Jersey
Avenue SE., Room W12–140, West
Building Ground Floor, Washington, DC
20590–0001.
• Hand Delivery or Courier: Take
comments to Docket Operations in
rmajette on DSK2TPTVN1PROD with PROPOSALS
SUMMARY:
VerDate Sep<11>2014
13:27 Feb 24, 2016
Jkt 238001
Room W12–140 of the West Building
Ground Floor at 1200 New Jersey
Avenue SE., Washington, DC, between 9
a.m. and 5 p.m., Monday through
Friday, except Federal holidays.
• Fax: Fax comments to Docket
Operations at 202–493–2251.
Privacy: The FAA will post all
comments it receives, without change,
to https://www.regulations.gov/,
including any personal information the
commenter provides. Using the search
function of the docket Web site, anyone
can find and read the electronic form of
all comments received into any FAA
docket, including the name of the
individual sending the comment (or
signing the comment for an association,
business, labor union, etc.). DOT’s
complete Privacy Act Statement can be
found in the Federal Register published
on April 11, 2000 (65 FR 19477–19478),
as well as at
https://DocketsInfo.dot.gov/.
Docket: Background documents or
comments received may be read at
https://www.regulations.gov/ at any time.
Follow the online instructions for
accessing the docket or go to Docket
Operations in Room W12–140 of the
West Building Ground Floor at 1200
New Jersey Avenue SE., Washington,
DC, between 9 a.m. and 5 p.m., Monday
through Friday, except Federal holidays.
FOR FURTHER INFORMATION CONTACT:
Jayson Claar, FAA, Airframe and Cabin
Safety, ANM–115, Transport Airplane
Directorate, Aircraft Certification
Service, 1601 Lind Avenue SW.,
Renton, Washington 98057–3356;
telephone 425–227–2194; facsimile
425–227–1320.
SUPPLEMENTARY INFORMATION:
Comments Invited
We invite interested people to take
part in this rulemaking by sending
written comments, data, or views. The
most helpful comments reference a
specific portion of the special
conditions, explain the reason for any
recommended change, and include
supporting data.
We will consider all comments we
receive by the closing date for
comments. We may change these special
conditions based on the comments we
receive.
Background
On March 8, 2012, Lufthansa Technik
AG applied for a supplemental type
PO 00000
Frm 00001
Fmt 4702
Sfmt 4702
certificate for large, non-structural glass
panels in the passenger compartment in
a Boeing Model 747–8 airplane. The
Model 747–8 airplane is a derivative of
the Boeing Model 747–400 airplane
currently approved under type
certificate no. A20WE. The airplane, as
modified by Lufthansa Technik AG, is a
four-engine, jet-transport airplane that
will have a maximum takeoff weight of
970,000 lbs, capacity for 24
crewmembers, and taxi, takeoff, and
landing seating for 143 passengers.
Type Certification Basis
The certification basis for the Boeing
Model 747–8 airplane, as defined in
type certificate no. A20WE, is title 14,
Code of Federal Regulations (14 CFR)
part 25 as amended by amendments 25–
1 through 25–120, with exceptions for
structures and systems that were
unchanged from the 747–400 design.
Under the provisions of § 21.101,
Lufthansa Technik AG must show that
the Model 747–8 airplane, as changed,
continues to meet the applicable
provisions of the regulations listed in
type certificate no. A20WE, or the
applicable regulations in effect on the
date of application for the change,
except for earlier amendments as agreed
upon by the FAA.
The regulations listed in the type
certificate are commonly referred to as
the ‘‘original type certification basis.’’
In addition, the certification basis
includes certain special conditions,
exemptions, or later amended sections
of the applicable part that are not
relevant to these special conditions.
If the Administrator finds that the
applicable airworthiness regulations
(i.e., 14 CFR part 25) do not contain
adequate or appropriate safety standards
for the Boeing Model 747–8 airplane
because of a novel or unusual design
feature, special conditions are
prescribed under the provisions of
§ 21.16.
Special conditions are initially
applicable to the model for which they
are issued. Should the applicant apply
for a supplemental type certificate to
modify any other model included on the
same type certificate to incorporate the
same novel or unusual design feature,
these special conditions would also
apply to the other model under § 21.101.
In addition to the applicable
airworthiness regulations and special
conditions, the Model 747–8 airplane
must comply with the fuel-vent and
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Federal Register / Vol. 81, No. 37 / Thursday, February 25, 2016 / Proposed Rules
rmajette on DSK2TPTVN1PROD with PROPOSALS
exhaust-emission requirements of 14
CFR part 34 and the noise-certification
requirements of 14 CFR part 36.
The FAA issues special conditions, as
defined in 14 CFR 11.19, in accordance
with § 11.38, and they become part of
the type certification basis under
§ 21.101.
Novel or Unusual Design Features
Lufthansa Technik AG is modifying a
Boeing Model 747–8 airplane to install
a head-of-state interior arrangement.
This airplane, as modified, will have a
novel or unusual design feature
associated with the installation of large,
non-structural glass panels in the cabin
area of an executive interior occupied
by passengers and crew. The installation
of these glass items in the passenger
compartment, which can be occupied
during taxi, takeoff, and landing, is a
novel or unusual design feature with
respect to the material being installed.
The applicable airworthiness
regulations do not contain adequate or
appropriate safety standards for this
design feature.
The use of glass has resulted in tradeoffs between the one unique
characteristic of glass—its capability for
undistorted or controlled light
transmittance, or transparency—and the
negative aspects of the material, such as
extreme notch-sensitivity, low fracture
resistance, low modulus of elasticity,
and highly variable properties. While
reasonably strong, glass is nonetheless
not a desirable material for traditional
airplane applications because it is heavy
(about the same density as aluminum),
and when it fails, it breaks into
extremely sharp fragments that have the
potential for injury and have been
known to be lethal. Thus the use of glass
traditionally has been limited to
windshields, and instrument and
display transparencies. The regulations
for certification of transport-category
airplanes only address, thus only
recognize, the use of glass in windshield
or window applications. These
regulations do address the adverse
properties of glass, but even so, pilots
are occasionally injured from shattered
glass windshields. FAA policy allows
glass on instruments and display
transparencies.
Other installations of large, nonstructural glass items have included the
following:
• Glass panels integrated onto a
stairway handrail closeout.
• Glass panels mounted in doors to
allow visibility through the door when
desired.
• Glass doors on some galley
compartments containing small
amounts of service items.
VerDate Sep<11>2014
13:27 Feb 24, 2016
Jkt 238001
Discussion
No specific regulations address the
design and installation of large glass
components in airplane passenger
cabins. Existing requirements, such as
§§ 25.561, 25.562, 25.601, 25.603,
25.613, 25.775, and 25.789, in the
Boeing Model 747–8 airplane
certification basis applicable to this
supplemental type certificate project,
provide some design standards
appropriate for large glass component
installations. However, additional
design standards for non-structural glass
augmenting the existing design are
needed to complement the existing
requirements. The addition of glass
involved in this installation, and the
potentially unsafe conditions caused by
damage to such components from
external sources, necessitate assuring
that adequate safety standards are
applied to the design and installation of
the feature in Boeing Model 747–8
airplanes.
For purposes of these special
conditions, a large glass component is
defined as a glass component weighing
4 kg (9 lbs) or more. Groupings of glass
items that individually weigh less than
4 kg, but collectively weigh 4 kg or
more, also would need to be included.
The proposed special conditions also
apply when showing compliance with
the applicable performance standards in
the regulations for the installation of
these components. For example, heatrelease and smoke-density testing must
not result in fragmentation of the
component.
These proposed special conditions
will reduce the hazards from breakage,
or from these panels’ potential
separation from the cabin interior.
These proposed special conditions
contain the additional safety standards
that the Administrator considers
necessary to establish a level of safety
equivalent to that established by the
existing airworthiness standards.
Applicability
As discussed above, these special
conditions are applicable to Boeing
Model 747–8 series airplanes. Should
Lufthansa Technik AG apply at a later
date for a supplemental type certificate
to modify any other model included on
type certificate no. A20WE to
incorporate the same novel or unusual
design feature, these special conditions
would apply to that model as well.
Conclusion
This action affects only certain novel
or unusual design features on one model
series of airplane. It is not a rule of
general applicability and affects only
PO 00000
Frm 00002
Fmt 4702
Sfmt 4702
the applicant who applied to the FAA
for approval of these features on the
airplane.
List of Subjects in 14 CFR Part 25
Aircraft, Aviation safety, Reporting
and recordkeeping requirements.
The authority citation for these
special conditions is as follows:
Authority: 49 U.S.C. 106(g), 40113, 44701,
44702, 44704.
The Proposed Special Conditions
For large glass components installed
in a cabin occupied by passengers or
crew who are not otherwise protected
from the injurious effects of failure of
the glass installations, the Lufthansa
Technik AG glass installations on this
Boeing 747–8 airplane must meet the
following conditions:
1. Material: The glass used must be
tempered or otherwise treated to ensure
that when fractured, it breaks into small
pieces with relatively dull edges. This
must be demonstrated by testing to
failure.
2. Fragmentation: The glasscomponent installation must control the
fragmentation of the glass to minimize
the danger from flying glass shards or
pieces. This must be demonstrated by
impact and puncture testing to failure.
3. Component Strength: The glass
component must be strong enough to
meet the load requirements for all flight
and landing loads, including any of the
applicable emergency-landing
conditions in subparts C & D of 14 CFR
part 25. In addition, glass components
that are located such that they are not
protected from contact with cabin
occupants must not fail due to abusive
loading, such as impact from occupants
stumbling into, leaning against, sitting
on, or performing other intentional or
unintentional forceful contact with the
glass component. The effect of design
details such as geometric discontinuities
or surface finish, e.g., embossing,
etching, etc., must be assessed.
4. Component Retention: The glass
component, as installed in the airplane,
must not come free of its restraint or
mounting system in the event of an
emergency landing. Both the directional
loading and rebound conditions must be
assessed. The effect of design details
such as geometric discontinuities or
surface finish, e.g., embossing, etching,
etc., must be assessed.
5. Instructions for Continued
Airworthiness: The instructions for
continued airworthiness must reflect the
method used to fasten the panel to the
cabin interior and must ensure the
reliability of the methods used, e.g., life
limit of adhesives, or clamp connection.
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Federal Register / Vol. 81, No. 37 / Thursday, February 25, 2016 / Proposed Rules
The applicant must define any
inspection methods and intervals based
upon adhesion data from the
manufacturer of the adhesive, or upon
actual adhesion-test data, if necessary.
Issued in Renton, Washington, on February
16, 2016.
Dionne Palermo,
Acting Manager, Transport Airplane
Directorate, Aircraft Certification Service.
[FR Doc. 2016–03997 Filed 2–24–16; 8:45 am]
BILLING CODE 4910–13–P
DEPARTMENT OF TRANSPORTATION
Federal Aviation Administration
14 CFR Part 25
[Docket No. FAA–2015–3324; Notice No. 25–
16–04–SC]
Special Conditions: L–3
Communications Integrated Systems;
Boeing Model 747–8 Series Airplanes,
Large Non-Structural Glass in the
Passenger Compartment
Federal Aviation
Administration (FAA), DOT.
ACTION: Notice of proposed special
conditions.
AGENCY:
This action proposes special
conditions for the Boeing Model 747–8
airplane. This airplane, as modified by
L–3 Communications Integrated
Systems, will have a novel or unusual
design feature when compared to the
state of technology envisioned in the
airworthiness standards for transportcategory airplanes. This design feature
is large, non-structural glass panels in
the passenger compartment. The
applicable airworthiness regulations do
not contain adequate or appropriate
safety standards for this design feature.
These proposed special conditions
contain the additional safety standards
that the Administrator considers
necessary to establish a level of safety
equivalent to that established by the
existing airworthiness standards.
DATES: Send your comments on or
before March 28, 2016.
ADDRESSES: Send comments identified
by docket number FAA–2015–3324
using any of the following methods:
• Federal eRegulations Portal: Go to
https://www.regulations.gov/ and follow
the online instructions for sending your
comments electronically.
• Mail: Send comments to Docket
Operations, M–30, U.S. Department of
Transportation (DOT), 1200 New Jersey
Avenue SE., Room W12–140, West
Building Ground Floor, Washington,
DC, 20590–0001.
rmajette on DSK2TPTVN1PROD with PROPOSALS
SUMMARY:
VerDate Sep<11>2014
13:27 Feb 24, 2016
Jkt 238001
• Hand Delivery or Courier: Take
comments to Docket Operations in
Room W12–140 of the West Building
Ground Floor at 1200 New Jersey
Avenue SE., Washington, DC, between 9
a.m. and 5 p.m., Monday through
Friday, except Federal holidays.
• Fax: Fax comments to Docket
Operations at 202–493–2251.
Privacy: The FAA will post all
comments it receives, without change,
to https://www.regulations.gov/,
including any personal information the
commenter provides. Using the search
function of the docket Web site, anyone
can find and read the electronic form of
all comments received into any FAA
docket, including the name of the
individual sending the comment (or
signing the comment for an association,
business, labor union, etc.). DOT’s
complete Privacy Act Statement can be
found in the Federal Register published
on April 11, 2000 (65 FR 19477–19478),
as well as at
https://DocketsInfo.dot.gov/.
Docket: Background documents or
comments received may be read at
https://www.regulations.gov/ at any time.
Follow the online instructions for
accessing the docket or go to Docket
Operations in Room W12–140 of the
West Building Ground Floor at 1200
New Jersey Avenue SE., Washington,
DC, between 9 a.m. and 5 p.m., Monday
through Friday, except Federal holidays.
FOR FURTHER INFORMATION CONTACT:
Jayson Claar, FAA, Airframe and Cabin
Safety, ANM–115, Transport Airplane
Directorate, Aircraft Certification
Service, 1601 Lind Avenue SW.,
Renton, Washington, 98057–3356;
telephone 425–227–2194; facsimile
425–227–1320.
SUPPLEMENTARY INFORMATION:
Comments Invited
We invite interested people to take
part in this rulemaking by sending
written comments, data, or views. The
most helpful comments reference a
specific portion of the special
conditions, explain the reason for any
recommended change, and include
supporting data.
We will consider all comments we
receive by the closing date for
comments. We may change these special
conditions based on the comments we
receive.
Background
On May 10, 2011, L–3
Communications Integrated Systems
applied for a supplemental type
certificate for large, non-structural glass
panels in the passenger compartment in
Boeing Model 747–8 airplanes. The
PO 00000
Frm 00003
Fmt 4702
Sfmt 4702
9365
Model 747–8 airplane is a derivative of
the Boeing Model 747–400 airplane
currently approved under type
certificate no. A20WE. The airplane, as
modified by L–3 Communications
Integrated Systems, is a four-engine, jettransport airplane that will have a
maximum takeoff weight of 970,000 lbs,
capacity for 24 crewmembers, and taxi,
takeoff, and landing seating for 143
passengers.
Type Certification Basis
The certification basis for the Boeing
Model 747–8 airplane, as defined in
type certificate no. A20WE, is title 14,
Code of Federal Regulations (14 CFR)
part 25 as amended by amendments 25–
1 through 25–120, with exceptions for
structures and systems that were
unchanged from the 747–400 design.
Under the provisions of § 21.101, L–
3 Communications Integrated Systems
must show that the Model 747–8
airplane, as changed, continues to meet
the applicable provisions of the
regulations listed in type certificate no.
A20WE, or the applicable regulations in
effect on the date of application for the
change, except for earlier amendments
as agreed upon by the FAA.
The regulations listed in the type
certificate are commonly referred to as
the ‘‘original type certification basis.’’
In addition, the certification basis
includes certain special conditions,
exemptions, or later amended sections
of the applicable part that are not
relevant to these special conditions.
If the Administrator finds that the
applicable airworthiness regulations
(i.e., 14 CFR part 25) do not contain
adequate or appropriate safety standards
for the Boeing Model 747–8 airplane
because of a novel or unusual design
feature, special conditions are
prescribed under the provisions of
§ 21.16.
Special conditions are initially
applicable to the model for which they
are issued. Should the applicant apply
for a supplemental type certificate to
modify any other model included on the
same type certificate to incorporate the
same novel or unusual design feature,
these special conditions would also
apply to the other model under § 21.101.
In addition to the applicable
airworthiness regulations and special
conditions, the Model 747–8 airplane
must comply with the fuel-vent and
exhaust-emission requirements of 14
CFR part 34 and the noise-certification
requirements of 14 CFR part 36.
The FAA issues special conditions, as
defined in 14 CFR 11.19, in accordance
with § 11.38, and they become part of
the type certification basis under
§ 21.101.
E:\FR\FM\25FEP1.SGM
25FEP1
Agencies
[Federal Register Volume 81, Number 37 (Thursday, February 25, 2016)]
[Proposed Rules]
[Pages 9363-9365]
From the Federal Register Online via the Government Publishing Office [www.gpo.gov]
[FR Doc No: 2016-03997]
========================================================================
Proposed Rules
Federal Register
________________________________________________________________________
This section of the FEDERAL REGISTER contains notices to the public of
the proposed issuance of rules and regulations. The purpose of these
notices is to give interested persons an opportunity to participate in
the rule making prior to the adoption of the final rules.
========================================================================
Federal Register / Vol. 81, No. 37 / Thursday, February 25, 2016 /
Proposed Rules
[[Page 9363]]
DEPARTMENT OF TRANSPORTATION
Federal Aviation Administration
14 CFR Part 25
[Docket No. FAA-2015-7689; Notice No. 25-16-03-SC]
Special Conditions: Lufthansa Technik AG; Boeing Model 747-8
Series Airplanes, Large Non-Structural Glass in the Passenger
Compartment
AGENCY: Federal Aviation Administration (FAA), DOT.
ACTION: Notice of proposed special conditions.
-----------------------------------------------------------------------
SUMMARY: This action proposes special conditions for the Boeing Model
747-8 airplane. This airplane, as modified by Lufthansa Technik AG,
will have a novel or unusual design feature when compared to the state
of technology envisioned in the airworthiness standards for transport-
category airplanes. This design feature is large, non-structural glass
panels in the passenger compartment. The applicable airworthiness
regulations do not contain adequate or appropriate safety standards for
this design feature. These proposed special conditions contain the
additional safety standards that the Administrator considers necessary
to establish a level of safety equivalent to that established by the
existing airworthiness standards.
DATES: Send your comments on or before March 16, 2016.
ADDRESSES: Send comments identified by docket number FAA-2015-7689
using any of the following methods:
Federal eRegulations Portal: Go to https://www.regulations.gov/ and follow the online instructions for sending
your comments electronically.
Mail: Send comments to Docket Operations, M-30, U.S.
Department of Transportation (DOT), 1200 New Jersey Avenue SE., Room
W12-140, West Building Ground Floor, Washington, DC 20590-0001.
Hand Delivery or Courier: Take comments to Docket
Operations in Room W12-140 of the West Building Ground Floor at 1200
New Jersey Avenue SE., Washington, DC, between 9 a.m. and 5 p.m.,
Monday through Friday, except Federal holidays.
Fax: Fax comments to Docket Operations at 202-493-2251.
Privacy: The FAA will post all comments it receives, without
change, to https://www.regulations.gov/, including any personal
information the commenter provides. Using the search function of the
docket Web site, anyone can find and read the electronic form of all
comments received into any FAA docket, including the name of the
individual sending the comment (or signing the comment for an
association, business, labor union, etc.). DOT's complete Privacy Act
Statement can be found in the Federal Register published on April 11,
2000 (65 FR 19477-19478), as well as at https://DocketsInfo.dot.gov/.
Docket: Background documents or comments received may be read at
https://www.regulations.gov/ at any time. Follow the online instructions
for accessing the docket or go to Docket Operations in Room W12-140 of
the West Building Ground Floor at 1200 New Jersey Avenue SE.,
Washington, DC, between 9 a.m. and 5 p.m., Monday through Friday,
except Federal holidays.
FOR FURTHER INFORMATION CONTACT: Jayson Claar, FAA, Airframe and Cabin
Safety, ANM-115, Transport Airplane Directorate, Aircraft Certification
Service, 1601 Lind Avenue SW., Renton, Washington 98057-3356; telephone
425-227-2194; facsimile 425-227-1320.
SUPPLEMENTARY INFORMATION:
Comments Invited
We invite interested people to take part in this rulemaking by
sending written comments, data, or views. The most helpful comments
reference a specific portion of the special conditions, explain the
reason for any recommended change, and include supporting data.
We will consider all comments we receive by the closing date for
comments. We may change these special conditions based on the comments
we receive.
Background
On March 8, 2012, Lufthansa Technik AG applied for a supplemental
type certificate for large, non-structural glass panels in the
passenger compartment in a Boeing Model 747-8 airplane. The Model 747-8
airplane is a derivative of the Boeing Model 747-400 airplane currently
approved under type certificate no. A20WE. The airplane, as modified by
Lufthansa Technik AG, is a four-engine, jet-transport airplane that
will have a maximum takeoff weight of 970,000 lbs, capacity for 24
crewmembers, and taxi, takeoff, and landing seating for 143 passengers.
Type Certification Basis
The certification basis for the Boeing Model 747-8 airplane, as
defined in type certificate no. A20WE, is title 14, Code of Federal
Regulations (14 CFR) part 25 as amended by amendments 25-1 through 25-
120, with exceptions for structures and systems that were unchanged
from the 747-400 design.
Under the provisions of Sec. 21.101, Lufthansa Technik AG must
show that the Model 747-8 airplane, as changed, continues to meet the
applicable provisions of the regulations listed in type certificate no.
A20WE, or the applicable regulations in effect on the date of
application for the change, except for earlier amendments as agreed
upon by the FAA.
The regulations listed in the type certificate are commonly
referred to as the ``original type certification basis.''
In addition, the certification basis includes certain special
conditions, exemptions, or later amended sections of the applicable
part that are not relevant to these special conditions.
If the Administrator finds that the applicable airworthiness
regulations (i.e., 14 CFR part 25) do not contain adequate or
appropriate safety standards for the Boeing Model 747-8 airplane
because of a novel or unusual design feature, special conditions are
prescribed under the provisions of Sec. 21.16.
Special conditions are initially applicable to the model for which
they are issued. Should the applicant apply for a supplemental type
certificate to modify any other model included on the same type
certificate to incorporate the same novel or unusual design feature,
these special conditions would also apply to the other model under
Sec. 21.101.
In addition to the applicable airworthiness regulations and special
conditions, the Model 747-8 airplane must comply with the fuel-vent and
[[Page 9364]]
exhaust-emission requirements of 14 CFR part 34 and the noise-
certification requirements of 14 CFR part 36.
The FAA issues special conditions, as defined in 14 CFR 11.19, in
accordance with Sec. 11.38, and they become part of the type
certification basis under Sec. 21.101.
Novel or Unusual Design Features
Lufthansa Technik AG is modifying a Boeing Model 747-8 airplane to
install a head-of-state interior arrangement. This airplane, as
modified, will have a novel or unusual design feature associated with
the installation of large, non-structural glass panels in the cabin
area of an executive interior occupied by passengers and crew. The
installation of these glass items in the passenger compartment, which
can be occupied during taxi, takeoff, and landing, is a novel or
unusual design feature with respect to the material being installed.
The applicable airworthiness regulations do not contain adequate or
appropriate safety standards for this design feature.
The use of glass has resulted in trade-offs between the one unique
characteristic of glass--its capability for undistorted or controlled
light transmittance, or transparency--and the negative aspects of the
material, such as extreme notch-sensitivity, low fracture resistance,
low modulus of elasticity, and highly variable properties. While
reasonably strong, glass is nonetheless not a desirable material for
traditional airplane applications because it is heavy (about the same
density as aluminum), and when it fails, it breaks into extremely sharp
fragments that have the potential for injury and have been known to be
lethal. Thus the use of glass traditionally has been limited to
windshields, and instrument and display transparencies. The regulations
for certification of transport-category airplanes only address, thus
only recognize, the use of glass in windshield or window applications.
These regulations do address the adverse properties of glass, but even
so, pilots are occasionally injured from shattered glass windshields.
FAA policy allows glass on instruments and display transparencies.
Other installations of large, non-structural glass items have
included the following:
Glass panels integrated onto a stairway handrail closeout.
Glass panels mounted in doors to allow visibility through
the door when desired.
Glass doors on some galley compartments containing small
amounts of service items.
Discussion
No specific regulations address the design and installation of
large glass components in airplane passenger cabins. Existing
requirements, such as Sec. Sec. 25.561, 25.562, 25.601, 25.603,
25.613, 25.775, and 25.789, in the Boeing Model 747-8 airplane
certification basis applicable to this supplemental type certificate
project, provide some design standards appropriate for large glass
component installations. However, additional design standards for non-
structural glass augmenting the existing design are needed to
complement the existing requirements. The addition of glass involved in
this installation, and the potentially unsafe conditions caused by
damage to such components from external sources, necessitate assuring
that adequate safety standards are applied to the design and
installation of the feature in Boeing Model 747-8 airplanes.
For purposes of these special conditions, a large glass component
is defined as a glass component weighing 4 kg (9 lbs) or more.
Groupings of glass items that individually weigh less than 4 kg, but
collectively weigh 4 kg or more, also would need to be included. The
proposed special conditions also apply when showing compliance with the
applicable performance standards in the regulations for the
installation of these components. For example, heat-release and smoke-
density testing must not result in fragmentation of the component.
These proposed special conditions will reduce the hazards from
breakage, or from these panels' potential separation from the cabin
interior. These proposed special conditions contain the additional
safety standards that the Administrator considers necessary to
establish a level of safety equivalent to that established by the
existing airworthiness standards.
Applicability
As discussed above, these special conditions are applicable to
Boeing Model 747-8 series airplanes. Should Lufthansa Technik AG apply
at a later date for a supplemental type certificate to modify any other
model included on type certificate no. A20WE to incorporate the same
novel or unusual design feature, these special conditions would apply
to that model as well.
Conclusion
This action affects only certain novel or unusual design features
on one model series of airplane. It is not a rule of general
applicability and affects only the applicant who applied to the FAA for
approval of these features on the airplane.
List of Subjects in 14 CFR Part 25
Aircraft, Aviation safety, Reporting and recordkeeping
requirements.
The authority citation for these special conditions is as follows:
Authority: 49 U.S.C. 106(g), 40113, 44701, 44702, 44704.
The Proposed Special Conditions
For large glass components installed in a cabin occupied by
passengers or crew who are not otherwise protected from the injurious
effects of failure of the glass installations, the Lufthansa Technik AG
glass installations on this Boeing 747-8 airplane must meet the
following conditions:
1. Material: The glass used must be tempered or otherwise treated
to ensure that when fractured, it breaks into small pieces with
relatively dull edges. This must be demonstrated by testing to failure.
2. Fragmentation: The glass-component installation must control the
fragmentation of the glass to minimize the danger from flying glass
shards or pieces. This must be demonstrated by impact and puncture
testing to failure.
3. Component Strength: The glass component must be strong enough to
meet the load requirements for all flight and landing loads, including
any of the applicable emergency-landing conditions in subparts C & D of
14 CFR part 25. In addition, glass components that are located such
that they are not protected from contact with cabin occupants must not
fail due to abusive loading, such as impact from occupants stumbling
into, leaning against, sitting on, or performing other intentional or
unintentional forceful contact with the glass component. The effect of
design details such as geometric discontinuities or surface finish,
e.g., embossing, etching, etc., must be assessed.
4. Component Retention: The glass component, as installed in the
airplane, must not come free of its restraint or mounting system in the
event of an emergency landing. Both the directional loading and rebound
conditions must be assessed. The effect of design details such as
geometric discontinuities or surface finish, e.g., embossing, etching,
etc., must be assessed.
5. Instructions for Continued Airworthiness: The instructions for
continued airworthiness must reflect the method used to fasten the
panel to the cabin interior and must ensure the reliability of the
methods used, e.g., life limit of adhesives, or clamp connection.
[[Page 9365]]
The applicant must define any inspection methods and intervals based
upon adhesion data from the manufacturer of the adhesive, or upon
actual adhesion-test data, if necessary.
Issued in Renton, Washington, on February 16, 2016.
Dionne Palermo,
Acting Manager, Transport Airplane Directorate, Aircraft Certification
Service.
[FR Doc. 2016-03997 Filed 2-24-16; 8:45 am]
BILLING CODE 4910-13-P