Special Conditions: Associated Air Center, Boeing Model 747-8 Airplane; Shoulder-Belt Airbags for Side-Facing Seats, 72555-72560 [2015-29625]
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72555
Rules and Regulations
Federal Register
Vol. 80, No. 224
Friday, November 20, 2015
This section of the FEDERAL REGISTER
contains regulatory documents having general
applicability and legal effect, most of which
are keyed to and codified in the Code of
Federal Regulations, which is published under
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DEPARTMENT OF TRANSPORTATION
Federal Aviation Administration
14 CFR Part 25
[Docket No. FAA–2015–3369; Special
Conditions No. 25–606–SC]
Special Conditions: Associated Air
Center, Boeing Model 747–8 Airplane;
Shoulder-Belt Airbags for Side-Facing
Seats
Federal Aviation
Administration (FAA), DOT.
ACTION: Final special conditions; request
for comments.
AGENCY:
These special conditions are
issued for the Boeing Model 747–8
airplane. This airplane, as modified by
Associated Air Center, will have novel
or unusual design features associated
with side-facing seats and airbagequipped shoulder belts for these sidefacing seats. The applicable
airworthiness regulations do not contain
adequate or appropriate safety standards
for these design features. These special
conditions contain the additional safety
standards that the Administrator
considers necessary to establish a level
of safety equivalent to that established
by the existing airworthiness standards.
DATES: The effective date of these
special conditions is November 20,
2015. We must receive your comments
by January 4, 2016.
ADDRESSES: Send comments identified
by docket number FAA–2015–3369
using any of the following methods:
Federal eRegulations Portal: Go to
https://www.regulations.gov/ and follow
the online instructions for sending your
comments electronically.
Mail: Send comments to Docket
Operations, M–30, U.S. Department of
Transportation (DOT), 1200 New Jersey
Avenue SE., Room W12–140, West
Building Ground Floor, Washington, DC
20590–0001.
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SUMMARY:
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Hand Delivery or Courier: Take
comments to Docket Operations in
Room W12–140 of the West Building
Ground Floor at 1200 New Jersey
Avenue SE., Washington, DC, between 9
a.m. and 5 p.m., Monday through
Friday, except Federal holidays.
Fax: Fax comments to Docket
Operations at 202–493–2251.
Privacy: The FAA will post all
comments it receives, without change,
to https://www.regulations.gov/,
including any personal information the
commenter provides. Using the search
function of the docket Web site, anyone
can find and read the electronic form of
all comments received into any FAA
docket, including the name of the
individual sending the comment (or
signing the comment for an association,
business, labor union, etc.). DOT’s
complete Privacy Act Statement can
be found in the Federal Register
published on April 11, 2000 (65 FR
19477–19478), as well as at https://
DocketsInfo.dot.gov/.
Docket: Background documents or
comments received may be read at
https://www.regulations.gov/ at any time.
Follow the online instructions for
accessing the docket or go to Docket
Operations in Room W12–140 of the
West Building Ground Floor at 1200
New Jersey Avenue SE., Washington,
DC, between 9 a.m. and 5 p.m., Monday
through Friday, except Federal holidays.
FOR FURTHER INFORMATION CONTACT:
Jayson Claar, Airframe and Cabin Safety,
ANM–115, Transport Airplane
Directorate, Aircraft Certification
Service, 1601 Lind Avenue SW.,
Renton, Washington 98057–3356;
telephone 425–227–2194; facsimile
425–227–1149.
The FAA
has determined that notice of, and
opportunity for prior public comment
on, these special conditions are
impracticable because these procedures
would significantly delay issuance of
the design approval and thus delivery of
the affected airplane.
In addition, the substance of these
special conditions has been subject to
the public-comment process in several
prior instances with no substantive
comments received. The FAA therefore
finds that good cause exists for making
these special conditions effective upon
publication in the Federal Register.
SUPPLEMENTARY INFORMATION:
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Comments Invited
We invite interested people to take
part in this rulemaking by sending
written comments, data, or views. The
most helpful comments reference a
specific portion of the special
conditions, explain the reason for any
recommended change, and include
supporting data.
We will consider all comments we
receive by the closing date for
comments. We may change these special
conditions based on the comments we
receive.
Background
On March 1, 2013, Associated Air
Center applied for a supplemental type
certificate, project no. AAC–12–04–
ODA, for side-facing seats with airbagequipped shoulder belts to be installed
in Boeing Model 747–8 airplanes.
The Boeing Model 747–8 airplane, as
modified by Associated Air Center,
includes a head-of-state interior with a
maximum passenger-seating capacity of
112. Twelve of the passenger-seating
positions will be single-passenger, sidefacing seats, each of which will be
outfitted with an airbag system in the
shoulder belts.
Type Certification Basis
Under the provisions of Title 14, Code
of Federal Regulations (14 CFR) 21.101,
Associated Air Center must show that
the Boeing Model 747–8 airplane, as
changed, continues to meet the
applicable provisions of the regulations
incorporated by reference in type
certificate no. A20WE or the applicable
regulations in effect on the date of
application for the change. The
regulations incorporated by reference in
the type certificate are commonly
referred to as the ‘‘original type
certification basis.’’ The regulations
incorporated by reference in type
certificate no. A20WE are as follows:
The certification basis for areas
changed or affected by the Associated
Air Center STC is 14 CFR part 25, as
amended by Amendment 25–1 through
Amendment 25–120, with exceptions
permitted by § 21.101. The certification
basis includes special conditions and
exemptions that are not relevant to these
proposed special conditions.
If the Administrator finds that the
applicable airworthiness regulations
(i.e., 14 CFR part 25) do not contain
adequate or appropriate safety standards
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for the Boeing Model 747–8 airplane, as
modified by Associated Air Center,
because of a novel or unusual design
feature, special conditions are
prescribed under the provisions of
§ 21.16.
Special conditions are initially
applicable to the model for which they
are issued. Should the applicant apply
for a supplemental type certificate to
modify any other model included on the
same type certificate to incorporate the
same or similar novel or unusual design
feature, these special conditions would
also apply to the other model under
§ 21.101.
In addition to the applicable
airworthiness regulations and special
conditions, the Boeing Model 747–8
airplane, as modified by Associated Air
Center, must comply with the fuel-vent
and exhaust-emission requirements of
14 CFR part 34 and the noisecertification requirements of 14 CFR
part 36.
The FAA issues special conditions, as
defined in 14 CFR 11.19, in accordance
with § 11.38, and they become part of
the type certification basis under
§ 21.101.
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Novel or Unusual Design Features
The Boeing Model 747–8 airplane, as
modified by Associated Air Center, will
incorporate the following novel or
unusual design features:
These airplanes will have interior
configurations with multiple-place sidefacing seats and single-place side-facing
seats that include airbag systems in the
shoulder belts. Side-facing seats are
considered a novel or unusual design
for transport-category airplanes that
include Amendment 25–64 in their
certification basis, and were not
anticipated when those airworthiness
standards were issued. Therefore, the
existing regulations do not provide
adequate or appropriate safety standards
for occupants of side-facing seats. The
airbag systems in the shoulder belts on
side-facing seats are designed to limit
occupant forward excursion in the event
of an accident. These airbag systems are
novel or unusual for commercial
aviation.
Discussion
The FAA has been conducting
research to develop an acceptable
method of compliance with § 25.785(b)
for side-facing seat installations. That
research has identified additional injury
considerations and evaluation criteria.
See published report DOT/FAA/AR–09/
41, July 2011.
Before this research, the FAA had
been granting exemptions for the
multiple-place side-facing seat
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installations because an adequate
method of compliance was not available
to produce an equivalent level of safety
to that level of safety provided for the
forward- and aft-facing seats. These
exemptions were subject to many
conditions that reflected the injuryevaluation criteria and mitigation
strategies available at the time of the
exemption issuance. The FAA has
developed a methodology to address all
fully side-facing seats (i.e., seats
oriented in the airplane with the
occupant facing 90 degrees to the
direction of airplane travel) and is
documenting those requirements in
these special conditions. Some of the
previous conditions issued for
exemptions are still relevant and are
included in these new special
conditions. However, many of the
conditions for exemption have been
replaced by different criteria that reflect
current research findings.
The FAA had been issuing special
conditions to address single-place sidefacing seats; however, application of the
current research findings has allowed
issuing special conditions that are
applicable to all fully side-facing seats,
both multiple-place and single-place.
Neck-injury evaluation methods
applicable to the most common sidefacing seat configurations were
identified during recent FAA research.
The scope of that research, however, did
not include deriving specific injury
criteria for all possible loading scenarios
that could occur to occupants of fully
side-facing seats. To limit the injury risk
in those cases, these special conditions
provide conservative injury-evaluation
means that are derived from past
practice and applicable scientific
literature.
Serious leg injuries, such as femur
fractures, can occur in aviation sidefacing seats that could threaten the
occupants’ lives directly or reduce their
ability to evacuate. Limiting upper-leg
axial rotation to a conservative limit of
35 degrees (approximately the 50
percentile range of motion) should also
limit the risk of serious leg injuries. It
is believed that the angle of rotation can
be determined by observing lower-leg
flailing in typical high-speed video of
the dynamic tests. This requirement
complies with the intent of the § 25.562
(b)(6) injury criteria in preventing
serious leg injury.
The requirement to provide support
for the pelvis, upper arm, chest, and
head contained in previous special
conditions for single-place side-facing
seats has been replaced in the new
special conditions applicable to all fully
side-facing seats with requirements for
neck-injury evaluation, leg-flail limits,
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pelvis-excursion limits, head-excursion
limits, and torso lateral-bending limits
that directly assess the effectiveness of
the support provided by the seat and
restraint system.
To protect occupants in aft-facing
seats, those seats must have sufficient
height and stiffness to support
occupants’ heads and spines. Providing
this support is intended to reduce spinal
injuries when occupant inertial forces
cause their heads and spines to load
against the seat backs. If, during a sidefacing-seat dynamic test, the flailing of
the occupants causes their heads to
translate beyond the planes of the seat
backs, then this lack of support would
not comply with the intent of the
requirement to prevent spine injuries,
and would not provide the same level
of safety afforded occupants of forwardand aft-facing seats.
Results from tests that produced
lateral flailing over an armrest indicate
that serious injuries, including spinal
fractures, would likely occur. While no
criteria currently relates the amount of
lateral flail to a specific risk of injury,
if lateral flexion is limited to the normal
static range of motion, then the risk of
injury should be low. This range of
motion is approximately 40 degrees
from the upright position. Ensuring that
lateral flexion does not create a
significant injury risk is consistent with
the goal of providing an equivalent level
of safety to that provided by forward- or
aft-facing seats, because that type of
articulation of those seats does not
occur during forward impacts.
Section 25.562 requires that the
restraints remain on the shoulders and
pelvises of the occupants during impact.
Advisory Circular (AC) 25.562–1B,
‘‘Dynamic Evaluation of Seat Restraint
Systems and Occupant Protection on
Transport Airplanes,’’ dated January 10,
2006, clarifies this requirement by
stating that restraints must remain on
the shoulders and pelvises when loaded
by the occupants. This criterion is
necessary to protect the occupants from
serious injuries that could be caused by
lap-belt contact forces applied to soft
tissue, or by ineffectively restraining the
upper torsos in the event the uppertorso restraints slide off the shoulders.
In forward-facing seats (the type
specifically addressed in that AC),
occupant motion during rebound, and
any subsequent re-loading of the belts,
is limited by interaction with the seat
backs. However, in side-facing seats
subjected to a forward impact, the
restraint systems may be the only means
of limiting the occupants’ rearward
(rebound) motion. Likewise, to limit
abdominal-injury risk in side-facing
seats, the lap belts must remain on the
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pelvis throughout the impact event,
including rebound.
During side-facing-seat dynamic tests,
the risk for head injury is assessed with
only one occupant size (the 50th
percentile male as represented by the
ES–2re, as defined in 49 CFR part 572,
supbart U). However, protection for a
range of occupant statures can be
provided if the impacted surface is
homogenous in the area contactable by
that range of occupants.
The FAA has issued special
conditions in the past for airbag systems
on lap belts for some forward-facing
seats. These special conditions for the
airbag systems in the shoulder belts are
based on the previous special
conditions for airbag systems on lap
belts, with some changes to address the
specific issues of side-facing seats. The
special conditions are not an
installation approval. Therefore, while
the special conditions relate to each
such system installed, the overall
installation approval is a separate
finding and must consider the combined
effects of all such systems installed.
The FAA has considered the
installation of airbag systems in the
shoulder belts to have two primary
safety concerns: First, that the systems
perform properly under foreseeable
operating conditions, and second, that
the systems do not perform in a manner
or at such times as would constitute a
hazard to the occupants. This latter
point has the potential to be the more
rigorous of the requirements, owing to
the active nature of the system.
These special conditions contain the
additional safety standards that the
Administrator considers necessary to
establish a level of safety equivalent to
that established by the existing
airworthiness standards.
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Applicability
As discussed above, these special
conditions are applicable to the Boeing
Model 747–8 airplane as modified by
Associated Air Center. Should the
applicant apply at a later date for a
supplemental type certificate to modify
any other model included on type
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certificate no. A20WE to incorporate the
same novel or unusual design feature,
the special conditions would apply to
that model as well.
Conclusion
This action affects only certain novel
or unusual design features on one model
of airplane. It is not a rule of general
applicability and affects only the
applicant who applied to the FAA for
approval of these features on the
airplane.
The substance of these special
conditions has been subjected to the
notice-and-comment period in several
prior instances and has been derived
without substantive change from those
previously issued. It is unlikely that
prior public comment would result in a
significant change from the substance
contained herein. Therefore, because a
delay would significantly affect the
certification of the airplane, the FAA
has determined that prior public notice
and comment are unnecessary and
impracticable, and good cause exists for
adopting these special conditions upon
publication in the Federal Register. The
FAA is requesting comments to allow
interested persons to submit views that
may not have been submitted in
response to the prior opportunities for
comment described above.
List of Subjects in 14 CFR Part 25
Aircraft, Aviation safety, Reporting
and recordkeeping requirements.
The authority citation for these
special conditions is as follows:
Authority: 49 U.S.C. 106(g), 40113, 44701,
44702, 44704.
The Special Conditions
Accordingly, pursuant to the authority
delegated to me by the Administrator,
the following special conditions are
issued as part of the type certification
basis for Boeing Model 747–8 airplanes
as modified by Associated Air Center.
In addition to the requirements of
§§ 25.562 and 25.785, the following
special condition numbers 1 and 2 are
part of the type certification basis of the
■
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Boeing Model 747–8 airplane with sidefacing-seat installations, as modified by
Associated Air Center. For seat places
equipped with airbag systems in the
shoulder belts, additional special
condition numbers 3 through 16 are part
of the type certification basis.
1. Additional requirements applicable
to tests or rational analysis conducted to
show compliance with §§ 25.562 and
25.785 for side-facing seats:
(a) The longitudinal test(s) conducted
in accordance with § 25.562(b)(2) to
show compliance with the seat-strength
requirements of § 25.562(c)(7) and (8)
and these special conditions must have
an ES–2re anthropomorphic test dummy
(ATD) (49 CFR part 572, subpart U) or
equivalent, or a Hybrid-II ATD (49 CFR
part 572, subpart B, as specified in
§ 25.562) or equivalent occupying each
seat position and including all items
contactable by the occupant (e.g.,
armrest, interior wall, or furnishing) if
those items are necessary to restrain the
occupant. If included, the floor
representation and contactable items
must be located such that their relative
position, with respect to the center of
the nearest seat place, is the same at the
start of the test as before floor
misalignment is applied. For example, if
floor misalignment rotates the centerline
of the seat place nearest the contactable
item 8 degrees clockwise about the
airplane x-axis, then the item and floor
representations must be rotated by 8
degrees clockwise also to maintain the
same relative position to the seat place,
as shown in Figure 1 of these special
conditions. Each ATD’s relative position
to the seat after application of floor
misalignment must be the same as
before misalignment is applied. To
ensure proper occupant loading of the
seat, the ATD pelvis must remain
supported by the seat pan, and the
restraint system must remain on the
pelvis and shoulder of the ATD until
rebound begins. No injury-criteria
evaluation is necessary for tests
conducted only to assess seat-strength
requirements.
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(b) The longitudinal test(s) conducted
in accordance with § 25.562(b)(2), to
show compliance with the injury
assessments required by § 25.562(c) and
these special conditions, may be
conducted separately from the test(s) to
show structural integrity. In this case,
structural-assessment tests must be
conducted as specified in paragraph 1(a)
of these special conditions, and the
injury-assessment test must be
conducted without yaw or floor
misalignment. Injury assessments may
be accomplished by testing with ES–2re
ATD (49 CFR part 572, subpart U) or
equivalent at all places. Alternatively,
these assessments may be accomplished
by multiple tests that use an ES–2re at
the seat place being evaluated and a
Hybrid-II ATD (49 CFR part 572, subpart
B, as specified in § 25.562) or equivalent
used in all seat places forward of the
one being assessed to evaluate occupant
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interaction. In this case, seat places aft
of the one being assessed may be
unoccupied. If a seat installation
includes adjacent items that are
contactable by the occupant, the injury
potential of that contact must be
assessed. To make this assessment, tests
may be conducted that include the
actual item located and attached in a
representative fashion. Alternatively,
the injury potential may be assessed by
a combination of tests with items having
the same geometry as the actual item but
having stiffness characteristics that
would create the worst case for injury
(injuries due to both contact with the
item and lack of support from the item).
(c) If a seat is installed aft of a
structure (e.g., an interior wall or
furnishing) that does not have a
homogeneous surface contactable by the
occupant, additional analysis and/or
test(s) may be required to demonstrate
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that the injury criteria are met for the
area which an occupant could contact.
For example, different yaw angles could
result in different injury considerations
and may require additional analysis or
separate test(s) to evaluate.
(d) To accommodate a range of
occupant heights (5th percentile female
to 95th percentile male), the surface of
items contactable by the occupant must
be homogenous 7.3 inches (185 mm)
above and 7.9 inches (200 mm) below
the point (center of area) that is
contacted by the 50th percentile male
size ATD’s head during the longitudinal
test(s) conducted in accordance with
paragraphs 1(a), 1(b), and 1(c) of these
special conditions. Otherwise,
additional head-injury criteria (HIC)
assessment tests may be necessary. Any
surface (inflatable or otherwise) that
provides support for the occupant of
any seat place must provide that
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72559
inflation. Likewise, the means of
limiting lower-leg flail must be
demonstrated by inspection to provide
protection for the range of occupants in
a similar manner.
(e) For longitudinal test(s) conducted
in accordance with § 25.562(b)(2) and
these special conditions, the ATDs must
be positioned, clothed, and have lateral
instrumentation configured as follows:
(1) ATD positioning:
(i) Lower the ATD vertically into the
seat while simultaneously (see Figure 2
of these special conditions):
(A) Aligning the midsagittal plane (a
vertical plane through the midline of the
body; dividing the body into right and
left halves) with approximately the
middle of the seat place.
(B) Applying a horizontal x-axis
direction (in the ATD coordinate
system) force of about 20 pounds (lbs)
(89 Newtons [N]) to the torso at
approximately the intersection of the
midsagittal plane and the bottom rib of
the ES–2re or lower sternum of the
Hybrid-II at the midsagittal plane, to
compress the seat back cushion.
(C) Keeping the upper legs nearly
horizontal by supporting them just
behind the knees.
(ii) Once all lifting devices have been
removed from the ATD:
(A) Rock it slightly to settle it in the
seat.
(B) Separate the knees by about 4
inches (100 mm).
(C) Set the ES–2re’s head at
approximately the midpoint of the
available range of z-axis rotation (to
align the head and torso midsagittal
planes).
(D) Position the ES–2re’s arms at the
joint’s mechanical detent that puts them
at approximately a 40-degree angle with
respect to the torso. Position the HybridII ATD hands on top of its upper legs.
(E) Position the feet such that the
centerlines of the lower legs are
approximately parallel to a lateral
vertical plane (in the airplane
coordinate system).
(2) ATD clothing: Clothe each ATD in
form-fitting, mid-calf-length (minimum)
pants and shoes (size 11E) weighing
about 2.5 lb (1.1 kg) total. The color of
the clothing should be in contrast to the
color of the restraint system. The ES–2re
jacket is sufficient for torso clothing,
although a form-fitting shirt may be
used in addition if desired.
(3) ES–2re ATD lateral
instrumentation: The rib-module linear
slides are directional, i.e., deflection
occurs in either a positive or negative
ATD y-axis direction. The modules must
be installed such that the moving end of
the rib module is toward the front of the
airplane. The three abdominal-force
sensors must be installed such that they
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support in a consistent manner
regardless of occupant stature. For
example, if an inflatable shoulder belt is
used to mitigate injury risk, then it must
be demonstrated by inspection to bear
against the range of occupants in a
similar manner before and after
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are on the side of the ATD toward the
front of the airplane.
(f) The combined horizontal/vertical
test, required by § 25.562(b)(1) and these
special conditions, must be conducted
with a Hybrid II ATD (49 CFR part 572,
subpart B, as specified in § 25.562), or
equivalent, occupying each seat
position.
(g) Restraint systems:
(1) If inflatable restraint systems are
used, they must be active during all
dynamic tests conducted to show
compliance with § 25.562.
(2) The design and installation of seatbelt buckles must prevent unbuckling
due to applied inertial forces or impact
of the hands/arms of the occupant
during an emergency landing.
2. Additional performance measures
applicable to tests and rational analysis
conducted to show compliance with
§§ 25.562 and 25.785 for side-facing
seats:
(a) Body-to-body contact: Contact
between the head, pelvis, torso, or
shoulder area of one ATD with the
adjacent-seated ATD’s head, pelvis,
torso, or shoulder area is not allowed.
Contact during rebound is allowed.
(b) Thoracic: The deflection of any of
the ES–2re ATD upper, middle, and
lower ribs must not exceed 1.73 inches
(44 mm). Data must be processed as
defined in Federal Motor Vehicle Safety
Standards (FMVSS) 571.214.
(c) Abdominal: The sum of the
measured ES–2re ATD front, middle,
and rear abdominal forces must not
exceed 562 lb (2,500 N). Data must be
processed as defined in FMVSS
571.214.
(d) Pelvic: The pubic symphysis force
measured by the ES–2re ATD must not
exceed 1,350 lb (6,000 N). Data must be
processed as defined in FMVSS
571.214.
(e) Leg: Axial rotation of the upper-leg
(femur) must be limited to 35 degrees in
either direction from the nominal seated
position.
(f) Neck: As measured by the ES–2re
ATD and filtered at channel frequency
class (CFC) 600 as defined in SAE J211:
(1) The upper-neck tension force at
the occipital condyle location must be
less than 405 lb (1,800 N).
(2) The upper-neck compression force
at the occipital condyle location must be
less than 405 lb (1,800 N).
(3) The upper-neck bending torque
about the ATD x-axis at the occipital
condyle location must be less than 1,018
in-lb (115 Nm).
(4) The upper-neck resultant shear
force at the occipital condyle location
must be less than 186 lb (825 N).
(g) Occupant (ES–2re ATD) retention:
The pelvic restraint must remain on the
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ES–2re ATD’s pelvis during the impact
and rebound phases of the test. The
upper-torso restraint straps (if present)
must remain on the ATD’s shoulder
during the impact.
(h) Occupant (ES–2re ATD) support:
(1) Pelvis excursion: The load-bearing
portion of the bottom of the ATD pelvis
must not translate beyond the edges of
its seat’s bottom seat-cushion
supporting structure.
(2) Upper-torso support: The lateral
flexion of the ATD torso must not
exceed 40 degrees from the normal
upright position during the impact.
3. For seats with airbag systems in the
shoulder belts, show that the airbag
systems in the shoulder belts will
deploy and provide protection under
crash conditions where it is necessary to
prevent serious injury. The means of
protection must take into consideration
a range of stature from a 2-year-old child
to a 95th percentile male. The airbag
systems in the shoulder belts must
provide a consistent approach to energy
absorption throughout that range of
occupants. When the seat systems
include airbag systems, the systems
must be included in each of the
certification tests as they would be
installed in the airplane. In addition, the
following situations must be considered:
(a) The seat occupant is holding an
infant.
(b) The seat occupant is pregnant.
4. The airbag systems in the shoulder
belts must provide adequate protection
for each occupant regardless of the
number of occupants of the seat
assembly, considering that unoccupied
seats may have active airbag systems in
the shoulder belts.
5. The design must prevent the airbag
systems in the shoulder belts from being
either incorrectly buckled or incorrectly
installed, such that the airbag systems in
the shoulder belts would not properly
deploy. Alternatively, it must be shown
that such deployment is not hazardous
to the occupant and will provide the
required injury protection.
6. It must be shown that the airbag
systems in the shoulder belts are not
susceptible to inadvertent deployment
as a result of wear and tear, inertial
loads resulting from in-flight or ground
maneuvers (e.g., including gusts and
hard landings), and other operating and
environmental conditions (e.g.,
vibrations and moisture) likely to occur
in service.
7. Deployment of the airbag systems
in the shoulder belts must not introduce
injury mechanisms to the seated
occupants or result in injuries that
could impede rapid egress. This
assessment should include an occupant
whose shoulder belt is loosely fastened.
PO 00000
Frm 00006
Fmt 4700
Sfmt 9990
8. It must be shown that inadvertent
deployment of the airbag systems in the
shoulder belts, during the most critical
part of the flight, will either meet the
requirement of § 25.1309(b) or not cause
a hazard to the airplane or its occupants.
9. It must be shown that the airbag
systems in the shoulder belts will not
impede rapid egress of occupants 10
seconds after airbag deployment.
10. The airbag systems must be
protected from lightning and highintensity radiated fields (HIRF). The
threats to the airplane specified in
existing regulations regarding lighting,
§ 25.1316, and HIRF, § 25.1317, are
incorporated by reference for the
purpose of measuring lightning and
HIRF protection.
11. The airbag systems in the shoulder
belts must function properly after loss of
normal airplane electrical power, and
after a transverse separation of the
fuselage at the most critical location. A
separation at the location of the airbag
systems in the shoulder belts does not
have to be considered.
12. It must be shown that the airbag
systems in the shoulder belts will not
release hazardous quantities of gas or
particulate matter into the cabin.
13. The airbag systems in the
shoulder-belt installations must be
protected from the effects of fire such
that no hazard to occupants will result.
14. A means must be available for a
crew member to verify the integrity of
the airbag systems in the shoulder-belt
activation system prior to each flight, or
it must be demonstrated to reliably
operate between inspection intervals.
The FAA considers that the loss of the
airbag-system deployment function
alone (i.e., independent of the
conditional event that requires the
airbag-system deployment) is a majorfailure condition.
15. The inflatable material may not
have an average burn rate of greater than
2.5 inches per minute when tested using
the horizontal flammability test defined
in part 25, appendix F, part I, paragraph
(b)(5).
16. Once deployed, the airbag systems
in the shoulder belts must not adversely
affect the emergency-lighting system
(e.g., block floor proximity lights to the
extent that the lights no longer meet
their intended function).
Issued in Renton, Washington, on
November 12, 2015.
Michael Kaszycki,
Acting Manager, Transport Airplane
Directorate, Aircraft Certification Service.
[FR Doc. 2015–29625 Filed 11–19–15; 8:45 am]
BILLING CODE 4910–13–P
E:\FR\FM\20NOR1.SGM
20NOR1
Agencies
[Federal Register Volume 80, Number 224 (Friday, November 20, 2015)]
[Rules and Regulations]
[Pages 72555-72560]
From the Federal Register Online via the Government Publishing Office [www.gpo.gov]
[FR Doc No: 2015-29625]
========================================================================
Rules and Regulations
Federal Register
________________________________________________________________________
This section of the FEDERAL REGISTER contains regulatory documents
having general applicability and legal effect, most of which are keyed
to and codified in the Code of Federal Regulations, which is published
under 50 titles pursuant to 44 U.S.C. 1510.
The Code of Federal Regulations is sold by the Superintendent of Documents.
Prices of new books are listed in the first FEDERAL REGISTER issue of each
week.
========================================================================
Federal Register / Vol. 80, No. 224 / Friday, November 20, 2015 /
Rules and Regulations
[[Page 72555]]
DEPARTMENT OF TRANSPORTATION
Federal Aviation Administration
14 CFR Part 25
[Docket No. FAA-2015-3369; Special Conditions No. 25-606-SC]
Special Conditions: Associated Air Center, Boeing Model 747-8
Airplane; Shoulder-Belt Airbags for Side-Facing Seats
AGENCY: Federal Aviation Administration (FAA), DOT.
ACTION: Final special conditions; request for comments.
-----------------------------------------------------------------------
SUMMARY: These special conditions are issued for the Boeing Model 747-8
airplane. This airplane, as modified by Associated Air Center, will
have novel or unusual design features associated with side-facing seats
and airbag-equipped shoulder belts for these side-facing seats. The
applicable airworthiness regulations do not contain adequate or
appropriate safety standards for these design features. These special
conditions contain the additional safety standards that the
Administrator considers necessary to establish a level of safety
equivalent to that established by the existing airworthiness standards.
DATES: The effective date of these special conditions is November 20,
2015. We must receive your comments by January 4, 2016.
ADDRESSES: Send comments identified by docket number FAA-2015-3369
using any of the following methods:
Federal eRegulations Portal: Go to https://www.regulations.gov/ and
follow the online instructions for sending your comments
electronically.
Mail: Send comments to Docket Operations, M-30, U.S. Department of
Transportation (DOT), 1200 New Jersey Avenue SE., Room W12-140, West
Building Ground Floor, Washington, DC 20590-0001.
Hand Delivery or Courier: Take comments to Docket Operations in
Room W12-140 of the West Building Ground Floor at 1200 New Jersey
Avenue SE., Washington, DC, between 9 a.m. and 5 p.m., Monday through
Friday, except Federal holidays.
Fax: Fax comments to Docket Operations at 202-493-2251.
Privacy: The FAA will post all comments it receives, without
change, to https://www.regulations.gov/, including any personal
information the commenter provides. Using the search function of the
docket Web site, anyone can find and read the electronic form of all
comments received into any FAA docket, including the name of the
individual sending the comment (or signing the comment for an
association, business, labor union, etc.). DOT's complete Privacy Act
Statement can be found in the Federal Register published on April 11,
2000 (65 FR 19477-19478), as well as at https://DocketsInfo.dot.gov/.
Docket: Background documents or comments received may be read at
https://www.regulations.gov/ at any time. Follow the online instructions
for accessing the docket or go to Docket Operations in Room W12-140 of
the West Building Ground Floor at 1200 New Jersey Avenue SE.,
Washington, DC, between 9 a.m. and 5 p.m., Monday through Friday,
except Federal holidays.
FOR FURTHER INFORMATION CONTACT: Jayson Claar, Airframe and Cabin
Safety, ANM-115, Transport Airplane Directorate, Aircraft Certification
Service, 1601 Lind Avenue SW., Renton, Washington 98057-3356; telephone
425-227-2194; facsimile 425-227-1149.
SUPPLEMENTARY INFORMATION: The FAA has determined that notice of, and
opportunity for prior public comment on, these special conditions are
impracticable because these procedures would significantly delay
issuance of the design approval and thus delivery of the affected
airplane.
In addition, the substance of these special conditions has been
subject to the public-comment process in several prior instances with
no substantive comments received. The FAA therefore finds that good
cause exists for making these special conditions effective upon
publication in the Federal Register.
Comments Invited
We invite interested people to take part in this rulemaking by
sending written comments, data, or views. The most helpful comments
reference a specific portion of the special conditions, explain the
reason for any recommended change, and include supporting data.
We will consider all comments we receive by the closing date for
comments. We may change these special conditions based on the comments
we receive.
Background
On March 1, 2013, Associated Air Center applied for a supplemental
type certificate, project no. AAC-12-04-ODA, for side-facing seats with
airbag-equipped shoulder belts to be installed in Boeing Model 747-8
airplanes.
The Boeing Model 747-8 airplane, as modified by Associated Air
Center, includes a head-of-state interior with a maximum passenger-
seating capacity of 112. Twelve of the passenger-seating positions will
be single-passenger, side-facing seats, each of which will be outfitted
with an airbag system in the shoulder belts.
Type Certification Basis
Under the provisions of Title 14, Code of Federal Regulations (14
CFR) 21.101, Associated Air Center must show that the Boeing Model 747-
8 airplane, as changed, continues to meet the applicable provisions of
the regulations incorporated by reference in type certificate no. A20WE
or the applicable regulations in effect on the date of application for
the change. The regulations incorporated by reference in the type
certificate are commonly referred to as the ``original type
certification basis.'' The regulations incorporated by reference in
type certificate no. A20WE are as follows:
The certification basis for areas changed or affected by the
Associated Air Center STC is 14 CFR part 25, as amended by Amendment
25-1 through Amendment 25-120, with exceptions permitted by Sec.
21.101. The certification basis includes special conditions and
exemptions that are not relevant to these proposed special conditions.
If the Administrator finds that the applicable airworthiness
regulations (i.e., 14 CFR part 25) do not contain adequate or
appropriate safety standards
[[Page 72556]]
for the Boeing Model 747-8 airplane, as modified by Associated Air
Center, because of a novel or unusual design feature, special
conditions are prescribed under the provisions of Sec. 21.16.
Special conditions are initially applicable to the model for which
they are issued. Should the applicant apply for a supplemental type
certificate to modify any other model included on the same type
certificate to incorporate the same or similar novel or unusual design
feature, these special conditions would also apply to the other model
under Sec. 21.101.
In addition to the applicable airworthiness regulations and special
conditions, the Boeing Model 747-8 airplane, as modified by Associated
Air Center, must comply with the fuel-vent and exhaust-emission
requirements of 14 CFR part 34 and the noise-certification requirements
of 14 CFR part 36.
The FAA issues special conditions, as defined in 14 CFR 11.19, in
accordance with Sec. 11.38, and they become part of the type
certification basis under Sec. 21.101.
Novel or Unusual Design Features
The Boeing Model 747-8 airplane, as modified by Associated Air
Center, will incorporate the following novel or unusual design
features:
These airplanes will have interior configurations with multiple-
place side-facing seats and single-place side-facing seats that include
airbag systems in the shoulder belts. Side-facing seats are considered
a novel or unusual design for transport-category airplanes that include
Amendment 25-64 in their certification basis, and were not anticipated
when those airworthiness standards were issued. Therefore, the existing
regulations do not provide adequate or appropriate safety standards for
occupants of side-facing seats. The airbag systems in the shoulder
belts on side-facing seats are designed to limit occupant forward
excursion in the event of an accident. These airbag systems are novel
or unusual for commercial aviation.
Discussion
The FAA has been conducting research to develop an acceptable
method of compliance with Sec. 25.785(b) for side-facing seat
installations. That research has identified additional injury
considerations and evaluation criteria. See published report DOT/FAA/
AR-09/41, July 2011.
Before this research, the FAA had been granting exemptions for the
multiple-place side-facing seat installations because an adequate
method of compliance was not available to produce an equivalent level
of safety to that level of safety provided for the forward- and aft-
facing seats. These exemptions were subject to many conditions that
reflected the injury-evaluation criteria and mitigation strategies
available at the time of the exemption issuance. The FAA has developed
a methodology to address all fully side-facing seats (i.e., seats
oriented in the airplane with the occupant facing 90 degrees to the
direction of airplane travel) and is documenting those requirements in
these special conditions. Some of the previous conditions issued for
exemptions are still relevant and are included in these new special
conditions. However, many of the conditions for exemption have been
replaced by different criteria that reflect current research findings.
The FAA had been issuing special conditions to address single-place
side-facing seats; however, application of the current research
findings has allowed issuing special conditions that are applicable to
all fully side-facing seats, both multiple-place and single-place.
Neck-injury evaluation methods applicable to the most common side-
facing seat configurations were identified during recent FAA research.
The scope of that research, however, did not include deriving specific
injury criteria for all possible loading scenarios that could occur to
occupants of fully side-facing seats. To limit the injury risk in those
cases, these special conditions provide conservative injury-evaluation
means that are derived from past practice and applicable scientific
literature.
Serious leg injuries, such as femur fractures, can occur in
aviation side-facing seats that could threaten the occupants' lives
directly or reduce their ability to evacuate. Limiting upper-leg axial
rotation to a conservative limit of 35 degrees (approximately the 50
percentile range of motion) should also limit the risk of serious leg
injuries. It is believed that the angle of rotation can be determined
by observing lower-leg flailing in typical high-speed video of the
dynamic tests. This requirement complies with the intent of the Sec.
25.562 (b)(6) injury criteria in preventing serious leg injury.
The requirement to provide support for the pelvis, upper arm,
chest, and head contained in previous special conditions for single-
place side-facing seats has been replaced in the new special conditions
applicable to all fully side-facing seats with requirements for neck-
injury evaluation, leg-flail limits, pelvis-excursion limits, head-
excursion limits, and torso lateral-bending limits that directly assess
the effectiveness of the support provided by the seat and restraint
system.
To protect occupants in aft-facing seats, those seats must have
sufficient height and stiffness to support occupants' heads and spines.
Providing this support is intended to reduce spinal injuries when
occupant inertial forces cause their heads and spines to load against
the seat backs. If, during a side-facing-seat dynamic test, the
flailing of the occupants causes their heads to translate beyond the
planes of the seat backs, then this lack of support would not comply
with the intent of the requirement to prevent spine injuries, and would
not provide the same level of safety afforded occupants of forward- and
aft-facing seats.
Results from tests that produced lateral flailing over an armrest
indicate that serious injuries, including spinal fractures, would
likely occur. While no criteria currently relates the amount of lateral
flail to a specific risk of injury, if lateral flexion is limited to
the normal static range of motion, then the risk of injury should be
low. This range of motion is approximately 40 degrees from the upright
position. Ensuring that lateral flexion does not create a significant
injury risk is consistent with the goal of providing an equivalent
level of safety to that provided by forward- or aft-facing seats,
because that type of articulation of those seats does not occur during
forward impacts.
Section 25.562 requires that the restraints remain on the shoulders
and pelvises of the occupants during impact. Advisory Circular (AC)
25.562-1B, ``Dynamic Evaluation of Seat Restraint Systems and Occupant
Protection on Transport Airplanes,'' dated January 10, 2006, clarifies
this requirement by stating that restraints must remain on the
shoulders and pelvises when loaded by the occupants. This criterion is
necessary to protect the occupants from serious injuries that could be
caused by lap-belt contact forces applied to soft tissue, or by
ineffectively restraining the upper torsos in the event the upper-torso
restraints slide off the shoulders. In forward-facing seats (the type
specifically addressed in that AC), occupant motion during rebound, and
any subsequent re-loading of the belts, is limited by interaction with
the seat backs. However, in side-facing seats subjected to a forward
impact, the restraint systems may be the only means of limiting the
occupants' rearward (rebound) motion. Likewise, to limit abdominal-
injury risk in side-facing seats, the lap belts must remain on the
[[Page 72557]]
pelvis throughout the impact event, including rebound.
During side-facing-seat dynamic tests, the risk for head injury is
assessed with only one occupant size (the 50th percentile male as
represented by the ES-2re, as defined in 49 CFR part 572, supbart U).
However, protection for a range of occupant statures can be provided if
the impacted surface is homogenous in the area contactable by that
range of occupants.
The FAA has issued special conditions in the past for airbag
systems on lap belts for some forward-facing seats. These special
conditions for the airbag systems in the shoulder belts are based on
the previous special conditions for airbag systems on lap belts, with
some changes to address the specific issues of side-facing seats. The
special conditions are not an installation approval. Therefore, while
the special conditions relate to each such system installed, the
overall installation approval is a separate finding and must consider
the combined effects of all such systems installed.
The FAA has considered the installation of airbag systems in the
shoulder belts to have two primary safety concerns: First, that the
systems perform properly under foreseeable operating conditions, and
second, that the systems do not perform in a manner or at such times as
would constitute a hazard to the occupants. This latter point has the
potential to be the more rigorous of the requirements, owing to the
active nature of the system.
These special conditions contain the additional safety standards
that the Administrator considers necessary to establish a level of
safety equivalent to that established by the existing airworthiness
standards.
Applicability
As discussed above, these special conditions are applicable to the
Boeing Model 747-8 airplane as modified by Associated Air Center.
Should the applicant apply at a later date for a supplemental type
certificate to modify any other model included on type certificate no.
A20WE to incorporate the same novel or unusual design feature, the
special conditions would apply to that model as well.
Conclusion
This action affects only certain novel or unusual design features
on one model of airplane. It is not a rule of general applicability and
affects only the applicant who applied to the FAA for approval of these
features on the airplane.
The substance of these special conditions has been subjected to the
notice-and-comment period in several prior instances and has been
derived without substantive change from those previously issued. It is
unlikely that prior public comment would result in a significant change
from the substance contained herein. Therefore, because a delay would
significantly affect the certification of the airplane, the FAA has
determined that prior public notice and comment are unnecessary and
impracticable, and good cause exists for adopting these special
conditions upon publication in the Federal Register. The FAA is
requesting comments to allow interested persons to submit views that
may not have been submitted in response to the prior opportunities for
comment described above.
List of Subjects in 14 CFR Part 25
Aircraft, Aviation safety, Reporting and recordkeeping
requirements.
The authority citation for these special conditions is as follows:
Authority: 49 U.S.C. 106(g), 40113, 44701, 44702, 44704.
The Special Conditions
0
Accordingly, pursuant to the authority delegated to me by the
Administrator, the following special conditions are issued as part of
the type certification basis for Boeing Model 747-8 airplanes as
modified by Associated Air Center.
In addition to the requirements of Sec. Sec. 25.562 and 25.785,
the following special condition numbers 1 and 2 are part of the type
certification basis of the Boeing Model 747-8 airplane with side-
facing-seat installations, as modified by Associated Air Center. For
seat places equipped with airbag systems in the shoulder belts,
additional special condition numbers 3 through 16 are part of the type
certification basis.
1. Additional requirements applicable to tests or rational analysis
conducted to show compliance with Sec. Sec. 25.562 and 25.785 for
side-facing seats:
(a) The longitudinal test(s) conducted in accordance with Sec.
25.562(b)(2) to show compliance with the seat-strength requirements of
Sec. 25.562(c)(7) and (8) and these special conditions must have an
ES-2re anthropomorphic test dummy (ATD) (49 CFR part 572, subpart U) or
equivalent, or a Hybrid-II ATD (49 CFR part 572, subpart B, as
specified in Sec. 25.562) or equivalent occupying each seat position
and including all items contactable by the occupant (e.g., armrest,
interior wall, or furnishing) if those items are necessary to restrain
the occupant. If included, the floor representation and contactable
items must be located such that their relative position, with respect
to the center of the nearest seat place, is the same at the start of
the test as before floor misalignment is applied. For example, if floor
misalignment rotates the centerline of the seat place nearest the
contactable item 8 degrees clockwise about the airplane x-axis, then
the item and floor representations must be rotated by 8 degrees
clockwise also to maintain the same relative position to the seat
place, as shown in Figure 1 of these special conditions. Each ATD's
relative position to the seat after application of floor misalignment
must be the same as before misalignment is applied. To ensure proper
occupant loading of the seat, the ATD pelvis must remain supported by
the seat pan, and the restraint system must remain on the pelvis and
shoulder of the ATD until rebound begins. No injury-criteria evaluation
is necessary for tests conducted only to assess seat-strength
requirements.
[[Page 72558]]
[GRAPHIC] [TIFF OMITTED] TR20NO15.001
(b) The longitudinal test(s) conducted in accordance with Sec.
25.562(b)(2), to show compliance with the injury assessments required
by Sec. 25.562(c) and these special conditions, may be conducted
separately from the test(s) to show structural integrity. In this case,
structural-assessment tests must be conducted as specified in paragraph
1(a) of these special conditions, and the injury-assessment test must
be conducted without yaw or floor misalignment. Injury assessments may
be accomplished by testing with ES-2re ATD (49 CFR part 572, subpart U)
or equivalent at all places. Alternatively, these assessments may be
accomplished by multiple tests that use an ES-2re at the seat place
being evaluated and a Hybrid-II ATD (49 CFR part 572, subpart B, as
specified in Sec. 25.562) or equivalent used in all seat places
forward of the one being assessed to evaluate occupant interaction. In
this case, seat places aft of the one being assessed may be unoccupied.
If a seat installation includes adjacent items that are contactable by
the occupant, the injury potential of that contact must be assessed. To
make this assessment, tests may be conducted that include the actual
item located and attached in a representative fashion. Alternatively,
the injury potential may be assessed by a combination of tests with
items having the same geometry as the actual item but having stiffness
characteristics that would create the worst case for injury (injuries
due to both contact with the item and lack of support from the item).
(c) If a seat is installed aft of a structure (e.g., an interior
wall or furnishing) that does not have a homogeneous surface
contactable by the occupant, additional analysis and/or test(s) may be
required to demonstrate that the injury criteria are met for the area
which an occupant could contact. For example, different yaw angles
could result in different injury considerations and may require
additional analysis or separate test(s) to evaluate.
(d) To accommodate a range of occupant heights (5th percentile
female to 95th percentile male), the surface of items contactable by
the occupant must be homogenous 7.3 inches (185 mm) above and 7.9
inches (200 mm) below the point (center of area) that is contacted by
the 50th percentile male size ATD's head during the longitudinal
test(s) conducted in accordance with paragraphs 1(a), 1(b), and 1(c) of
these special conditions. Otherwise, additional head-injury criteria
(HIC) assessment tests may be necessary. Any surface (inflatable or
otherwise) that provides support for the occupant of any seat place
must provide that
[[Page 72559]]
support in a consistent manner regardless of occupant stature. For
example, if an inflatable shoulder belt is used to mitigate injury
risk, then it must be demonstrated by inspection to bear against the
range of occupants in a similar manner before and after inflation.
Likewise, the means of limiting lower-leg flail must be demonstrated by
inspection to provide protection for the range of occupants in a
similar manner.
(e) For longitudinal test(s) conducted in accordance with Sec.
25.562(b)(2) and these special conditions, the ATDs must be positioned,
clothed, and have lateral instrumentation configured as follows:
(1) ATD positioning:
(i) Lower the ATD vertically into the seat while simultaneously
(see Figure 2 of these special conditions):
[GRAPHIC] [TIFF OMITTED] TR20NO15.002
(A) Aligning the midsagittal plane (a vertical plane through the
midline of the body; dividing the body into right and left halves) with
approximately the middle of the seat place.
(B) Applying a horizontal x-axis direction (in the ATD coordinate
system) force of about 20 pounds (lbs) (89 Newtons [N]) to the torso at
approximately the intersection of the midsagittal plane and the bottom
rib of the ES-2re or lower sternum of the Hybrid-II at the midsagittal
plane, to compress the seat back cushion.
(C) Keeping the upper legs nearly horizontal by supporting them
just behind the knees.
(ii) Once all lifting devices have been removed from the ATD:
(A) Rock it slightly to settle it in the seat.
(B) Separate the knees by about 4 inches (100 mm).
(C) Set the ES-2re's head at approximately the midpoint of the
available range of z-axis rotation (to align the head and torso
midsagittal planes).
(D) Position the ES-2re's arms at the joint's mechanical detent
that puts them at approximately a 40-degree angle with respect to the
torso. Position the Hybrid-II ATD hands on top of its upper legs.
(E) Position the feet such that the centerlines of the lower legs
are approximately parallel to a lateral vertical plane (in the airplane
coordinate system).
(2) ATD clothing: Clothe each ATD in form-fitting, mid-calf-length
(minimum) pants and shoes (size 11E) weighing about 2.5 lb (1.1 kg)
total. The color of the clothing should be in contrast to the color of
the restraint system. The ES-2re jacket is sufficient for torso
clothing, although a form-fitting shirt may be used in addition if
desired.
(3) ES-2re ATD lateral instrumentation: The rib-module linear
slides are directional, i.e., deflection occurs in either a positive or
negative ATD y-axis direction. The modules must be installed such that
the moving end of the rib module is toward the front of the airplane.
The three abdominal-force sensors must be installed such that they
[[Page 72560]]
are on the side of the ATD toward the front of the airplane.
(f) The combined horizontal/vertical test, required by Sec.
25.562(b)(1) and these special conditions, must be conducted with a
Hybrid II ATD (49 CFR part 572, subpart B, as specified in Sec.
25.562), or equivalent, occupying each seat position.
(g) Restraint systems:
(1) If inflatable restraint systems are used, they must be active
during all dynamic tests conducted to show compliance with Sec.
25.562.
(2) The design and installation of seat-belt buckles must prevent
unbuckling due to applied inertial forces or impact of the hands/arms
of the occupant during an emergency landing.
2. Additional performance measures applicable to tests and rational
analysis conducted to show compliance with Sec. Sec. 25.562 and 25.785
for side-facing seats:
(a) Body-to-body contact: Contact between the head, pelvis, torso,
or shoulder area of one ATD with the adjacent-seated ATD's head,
pelvis, torso, or shoulder area is not allowed. Contact during rebound
is allowed.
(b) Thoracic: The deflection of any of the ES-2re ATD upper,
middle, and lower ribs must not exceed 1.73 inches (44 mm). Data must
be processed as defined in Federal Motor Vehicle Safety Standards
(FMVSS) 571.214.
(c) Abdominal: The sum of the measured ES-2re ATD front, middle,
and rear abdominal forces must not exceed 562 lb (2,500 N). Data must
be processed as defined in FMVSS 571.214.
(d) Pelvic: The pubic symphysis force measured by the ES-2re ATD
must not exceed 1,350 lb (6,000 N). Data must be processed as defined
in FMVSS 571.214.
(e) Leg: Axial rotation of the upper-leg (femur) must be limited to
35 degrees in either direction from the nominal seated position.
(f) Neck: As measured by the ES-2re ATD and filtered at channel
frequency class (CFC) 600 as defined in SAE J211:
(1) The upper-neck tension force at the occipital condyle location
must be less than 405 lb (1,800 N).
(2) The upper-neck compression force at the occipital condyle
location must be less than 405 lb (1,800 N).
(3) The upper-neck bending torque about the ATD x-axis at the
occipital condyle location must be less than 1,018 in-lb (115 Nm).
(4) The upper-neck resultant shear force at the occipital condyle
location must be less than 186 lb (825 N).
(g) Occupant (ES-2re ATD) retention: The pelvic restraint must
remain on the ES-2re ATD's pelvis during the impact and rebound phases
of the test. The upper-torso restraint straps (if present) must remain
on the ATD's shoulder during the impact.
(h) Occupant (ES-2re ATD) support:
(1) Pelvis excursion: The load-bearing portion of the bottom of the
ATD pelvis must not translate beyond the edges of its seat's bottom
seat-cushion supporting structure.
(2) Upper-torso support: The lateral flexion of the ATD torso must
not exceed 40 degrees from the normal upright position during the
impact.
3. For seats with airbag systems in the shoulder belts, show that
the airbag systems in the shoulder belts will deploy and provide
protection under crash conditions where it is necessary to prevent
serious injury. The means of protection must take into consideration a
range of stature from a 2-year-old child to a 95th percentile male. The
airbag systems in the shoulder belts must provide a consistent approach
to energy absorption throughout that range of occupants. When the seat
systems include airbag systems, the systems must be included in each of
the certification tests as they would be installed in the airplane. In
addition, the following situations must be considered:
(a) The seat occupant is holding an infant.
(b) The seat occupant is pregnant.
4. The airbag systems in the shoulder belts must provide adequate
protection for each occupant regardless of the number of occupants of
the seat assembly, considering that unoccupied seats may have active
airbag systems in the shoulder belts.
5. The design must prevent the airbag systems in the shoulder belts
from being either incorrectly buckled or incorrectly installed, such
that the airbag systems in the shoulder belts would not properly
deploy. Alternatively, it must be shown that such deployment is not
hazardous to the occupant and will provide the required injury
protection.
6. It must be shown that the airbag systems in the shoulder belts
are not susceptible to inadvertent deployment as a result of wear and
tear, inertial loads resulting from in-flight or ground maneuvers
(e.g., including gusts and hard landings), and other operating and
environmental conditions (e.g., vibrations and moisture) likely to
occur in service.
7. Deployment of the airbag systems in the shoulder belts must not
introduce injury mechanisms to the seated occupants or result in
injuries that could impede rapid egress. This assessment should include
an occupant whose shoulder belt is loosely fastened.
8. It must be shown that inadvertent deployment of the airbag
systems in the shoulder belts, during the most critical part of the
flight, will either meet the requirement of Sec. 25.1309(b) or not
cause a hazard to the airplane or its occupants.
9. It must be shown that the airbag systems in the shoulder belts
will not impede rapid egress of occupants 10 seconds after airbag
deployment.
10. The airbag systems must be protected from lightning and high-
intensity radiated fields (HIRF). The threats to the airplane specified
in existing regulations regarding lighting, Sec. 25.1316, and HIRF,
Sec. 25.1317, are incorporated by reference for the purpose of
measuring lightning and HIRF protection.
11. The airbag systems in the shoulder belts must function properly
after loss of normal airplane electrical power, and after a transverse
separation of the fuselage at the most critical location. A separation
at the location of the airbag systems in the shoulder belts does not
have to be considered.
12. It must be shown that the airbag systems in the shoulder belts
will not release hazardous quantities of gas or particulate matter into
the cabin.
13. The airbag systems in the shoulder-belt installations must be
protected from the effects of fire such that no hazard to occupants
will result.
14. A means must be available for a crew member to verify the
integrity of the airbag systems in the shoulder-belt activation system
prior to each flight, or it must be demonstrated to reliably operate
between inspection intervals. The FAA considers that the loss of the
airbag-system deployment function alone (i.e., independent of the
conditional event that requires the airbag-system deployment) is a
major-failure condition.
15. The inflatable material may not have an average burn rate of
greater than 2.5 inches per minute when tested using the horizontal
flammability test defined in part 25, appendix F, part I, paragraph
(b)(5).
16. Once deployed, the airbag systems in the shoulder belts must
not adversely affect the emergency-lighting system (e.g., block floor
proximity lights to the extent that the lights no longer meet their
intended function).
Issued in Renton, Washington, on November 12, 2015.
Michael Kaszycki,
Acting Manager, Transport Airplane Directorate, Aircraft Certification
Service.
[FR Doc. 2015-29625 Filed 11-19-15; 8:45 am]
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