Special Conditions: Boeing Model 747-8 Airplanes; Seats With Inflatable Lap Belts, 58593-58597 [2015-24725]
Download as PDF
Federal Register / Vol. 80, No. 189 / Wednesday, September 30, 2015 / Rules and Regulations
mstockstill on DSK4VPTVN1PROD with RULES
to the airplane or its occupants, or meets
the requirement of § 25.1309(b).
8. The inflatable lap belt must be
shown to not impede rapid egress of
occupants 10 seconds after its
deployment.
9. The inflatable lap-belt system must
be protected from lightning and HIRF.
The threats specified in existing
regulations regarding lightning,
§ 25.1316, and HIRF, § 25.1317, are
incorporated by reference for the
purpose of measuring lightning and
HIRF protection. For the purposes of
complying with HIRF requirements, the
inflatable lap-belt system is considered
a ‘‘critical system’’ if its deployment
could have a hazardous effect on the
airplane; otherwise it is considered an
‘‘essential’’ system.
10. The inflatable lap belt must
function properly after loss of normal
airplane electrical power, and after a
transverse separation of the fuselage at
the most critical location. A separation
at the location of the lap belt does not
have to be considered.
11. The inflatable lap belt must be
shown to not release hazardous
quantities of gas or particulate matter
into the cabin.
12. The inflatable lap-belt installation
must be protected from the effects of fire
such that no hazard to occupants will
result.
13. A means must be available for a
crewmember to verify the integrity of
the inflatable-lap-belt-activation system
prior to each flight, or it must be
demonstrated to reliably operate
between inspection intervals.
14. The inflatable material may not
have an average burn rate of greater than
2.5 inches per minute when tested using
the horizontal-flammability test as
defined in 14 CFR part 25, Appendix F,
Part I(b)(5).
15. The airbag system in the lap belt,
once deployed, must not adversely
affect the emergency-lighting system
(i.e., block floor-proximity lights to the
extent that the lights no longer meet
their intended function).
Issued in Renton, Washington, on
September 2, 2015.
Jeffrey E. Duven
Manager, Transport Airplane Directorate,
Aircraft Certification Service.
[FR Doc. 2015–24726 Filed 9–29–15; 8:45 am]
BILLING CODE 4910–13–P
VerDate Sep<11>2014
17:12 Sep 29, 2015
Jkt 235001
DEPARTMENT OF TRANSPORTATION
Federal Aviation Administration
14 CFR Part 25
[Docket No. FAA–2015–2392; Special
Conditions No. 25–589–SC]
Special Conditions: Boeing Model 747–
8 Airplanes; Seats With Inflatable Lap
Belts
Federal Aviation
Administration (FAA), DOT.
ACTION: Final special conditions; request
for comments.
AGENCY:
These special conditions are
issued for Boeing Model 747–8
airplanes. These airplanes will have a
novel or unusual design feature
associated with seats with inflatable lap
belts. The applicable airworthiness
regulations do not contain adequate or
appropriate safety standards for this
design feature. These special conditions
contain the additional safety standards
that the Administrator considers
necessary to establish a level of safety
equivalent to that established by the
existing airworthiness standards.
DATES: The effective date of these
special conditions is September 30,
2015. We must receive your comments
by November 16, 2015.
ADDRESSES: Send comments identified
by docket number FAA–2015–2392
using any of the following methods:
• Federal eRegulations Portal: Go to
https://www.regulations.gov/and follow
the online instructions for sending your
comments electronically.
• Mail: Send comments to Docket
Operations, M–30, U.S. Department of
Transportation (DOT), 1200 New Jersey
Avenue SE., Room W12–140, West
Building Ground Floor, Washington, DC
20590–0001.
• Hand Delivery or Courier: Take
comments to Docket Operations in
Room W12–140 of the West Building
Ground Floor at 1200 New Jersey
Avenue SE., Washington, DC, between 9
a.m. and 5 p.m., Monday through
Friday, except Federal holidays.
• Fax: Fax comments to Docket
Operations at 202–493–2251.
Privacy: The FAA will post all
comments it receives, without change,
to https://www.regulations.gov/,
including any personal information the
commenter provides. Using the search
function of the docket Web site, anyone
can find and read the electronic form of
all comments received into any FAA
docket, including the name of the
individual sending the comment (or
signing the comment for an association,
business, labor union, etc.). DOT’s
SUMMARY:
PO 00000
Frm 00021
Fmt 4700
Sfmt 4700
58593
complete Privacy Act Statement can be
found in the Federal Register published
on April 11, 2000 (65 FR 19477–19478),
as well as at https://DocketsInfo.
dot.gov/.
Docket: Background documents or
comments received may be read at
https://www.regulations.gov/ at any time.
Follow the online instructions for
accessing the docket or go to Docket
Operations in Room W12–140 of the
West Building Ground Floor at 1200
New Jersey Avenue SE., Washington,
DC, between 9 a.m. and 5 p.m., Monday
through Friday, except Federal holidays.
FOR FURTHER INFORMATION CONTACT:
Jayson Claar, FAA, Airframe and Cabin
Safety Branch, ANM–115, Transport
Airplane Directorate, Aircraft
Certification Service, 1601 Lind Avenue
SW., Renton, Washington 98057–3356;
telephone (425) 227–2194, facsimile
(425) 227–1232.
SUPPLEMENTARY INFORMATION: The FAA
has determined that notice of, and
opportunity for, prior public comment
on these special conditions are
impracticable because these procedures
would significantly delay issuance of
the design approval and thus delivery of
the affected airplane.
In addition, the substance of these
special conditions has been subject to
the public-comment process in several
prior instances with no substantive
comments received. The FAA therefore
finds that good cause exists for making
these special conditions effective upon
issuance.
Comments Invited
We invite interested people to take
part in this rulemaking by sending
written comments, data, or views. The
most helpful comments reference a
specific portion of the special
conditions, explain the reason for any
recommended change, and include
supporting data.
We will consider all comments we
receive by the closing date for
comments. We may change these special
conditions based on the comments we
receive.
Background
On February 3, 2014, the Boeing
Company applied for an amendment to
Type Certificate no. A20WE to allow
installation of inflatable lap belts for
head-injury protection on certain seats
in Boeing Model 747–8 airplanes.
The Model 747–8 airplane, a
derivative of the Model 747–400
airplane, is a bi-level, wide-body
airplane powered by four wing-mounted
General Electric GEnx-2B engines. The
airplane will have a maximum seating
E:\FR\FM\30SER1.SGM
30SER1
mstockstill on DSK4VPTVN1PROD with RULES
58594
Federal Register / Vol. 80, No. 189 / Wednesday, September 30, 2015 / Rules and Regulations
capacity of 605 passengers and two crew
members, and a maximum takeoff
weight of 987,000 pounds.
The Boeing Company requested
special conditions to allow inflatable
lap belts on Boeing Model 747–8 series
airplanes, similar to Special Conditions
no. 25–386–SC for Boeing Model 737
series airplanes; 25–187A–SC for Boeing
Model 777 series airplanes; 25–148–SC
for Boeing Model 767 series airplanes;
and 25–431–SC for Boeing Model 787
series airplanes. These special
conditions will allow installation of
inflatable lap belts for head-injury
protection on certain seats in Boeing
Model 747–8 airplanes. Section
121.311(j) of 14 CFR requires that no
person may operate a transport-category
airplane type-certificated after January
1, 1958, and manufactured on or after
October 27, 2009, in passenger-carrying
operations after October 27, 2009,
unless all passenger and flight-attendant
seats on the airplane, operated under
part 121 rules, meet the requirements of
§ 25.562 in effect on or after June 16,
1988.
The Boeing Model 747–8 airplane,
operated under part 121, must meet all
of the requirement of § 25.562 for
passenger and flight-attendant seats.
Therefore, it is in the interest of
installers to show full compliance to
§ 25.562, so that an operator under part
121 may be able to use the airplane
without having to conduct additional
certification work. The FAA also notes
that some foreign civil airworthiness
authorities have invoked these same
operator requirements in the form of
airworthiness directives.
Occupants must be protected from
head injury, as required by § 25.785,
either by eliminating any injurious
object within the striking radius of the
head, or by installing padding.
Traditionally, this has required either a
setback of 35 inches from any bulkhead
or other rigid interior feature or, where
not practical, the installation of
specified types of padding. The relative
effectiveness of these established means
of injury protection was not quantified.
With the adoption of Amendment 25–64
to part 25, specifically § 25.562, a new
standard was created that quantifies
required head-injury protection.
Each seat-type design approved for
crew or passenger occupancy during
takeoff and landing, as required by
§ 25.562, must successfully complete
dynamic tests or be demonstrated by
rational analysis based on dynamic tests
of a similar type seat. In particular, the
regulations require that persons not
suffer serious head injury under the
conditions specified in the tests, and
that protection must be provided, or the
VerDate Sep<11>2014
17:12 Sep 29, 2015
Jkt 235001
seat be designed, so that head impact
does not exceed a HIC value of 1,000
units. While the test conditions
described for HIC are detailed and
specific, it is the intent of the
requirement that an adequate level of
head-injury protection be provided for
passengers in a severe crash.
Because §§ 25.562 and 25.785 and
associated guidance do not adequately
address seats with inflatable lap belts,
the FAA recognizes that appropriate
pass/fail criteria need to be developed
that fully address the safety concerns
specific to occupants of these seats.
Type Certification Basis
Under the provisions of 14 CFR
21.101, Boeing must show that the
Model 747–8 airplane meets the
applicable provisions of the regulations
listed in Type Certificate no. A20WE, or
the applicable regulations in effect on
the date of application for the change,
except for earlier amendments as agreed
upon by the FAA. The regulations listed
in the type certificate are commonly
referred to as the ‘‘original type
certification basis.’’ The regulations
incorporated by reference in Type
Certificate no. A20WE are as follows:
14 CFR part 25, Amendments 25–1
through 25–120, with exceptions
permitted by § 21.101. In addition, the
certification basis includes certain
special conditions, exemptions, or later
amended sections of the applicable part
that are not relevant to these special
conditions.
If the Administrator finds that the
applicable airworthiness regulations
(i.e., 14 CFR part 25) do not contain
adequate or appropriate safety standards
for Boeing Model 747–8 airplanes
because of a novel or unusual design
feature, special conditions are
prescribed under § 21.16.
Special conditions are initially
applicable to the model for which they
are issued. Should the type certificate
for that model be amended later to
include any other model that
incorporates the same novel or unusual
design feature, or should any other
model already included on the same
type certificate be modified to
incorporate the same novel or unusual
design feature, these special conditions
would also apply to the other model
under § 21.101.
In addition to the applicable
airworthiness regulations and special
conditions, the Boeing Model 747–8
airplanes must comply with the fuelvent and exhaust-emission requirements
of 14 CFR part 34, and the noisecertification requirements of 14 CFR
part 36.
PO 00000
Frm 00022
Fmt 4700
Sfmt 4700
The FAA issues special conditions as
defined in 14 CFR 11.19, in accordance
with § 11.38, and they become part of
the type certification basis under
§ 21.101.
Novel or Unusual Design Features
Boeing Model 747–8 airplanes will
incorporate the following novel or
unusual design feature: Seats with
inflatable lap belts. The inflatable lap
belt is designed to limit occupant
forward excursion in the event of an
accident. This will reduce the potential
for head injury, thereby reducing the
Head Injury Criterion (HIC)
measurement as required by Title 14,
Code of Federal Regulations (14 CFR),
25.562(c)(5). The inflatable lap belt
functions similarly to an automotive
inflatable airbag, but in this case, the
airbag is integrated into the lapbelt, and
inflates away from the seated occupant.
While inflatable airbags are now
standard in the automotive industry, the
use of an inflatable lap belt is novel for
commercial aviation.
Discussion
The inflatable lap belt has two
potential advantages over other means
of head-impact protection. First, it can
provide significantly greater protection
than would be expected with energyabsorbing pads, and second, it can
provide essentially equivalent
protection for occupants of all stature.
These are significant advantages from a
safety standpoint, because such devices
will likely provide a level of safety that
exceeds the minimum standards of part
25. Conversely, inflatable lap belts in
general are active systems and must be
relied upon to activate properly when
needed, as opposed to an energyabsorbing pad or upper torso restraint
that is passive and always available.
Therefore, the potential advantages
must be balanced against this and other
potential disadvantages to develop
standards for this design feature.
The FAA has considered the
installation of inflatable lap belts to
have two primary safety concerns: First,
that they perform properly under
foreseeable operating conditions; and
second, that they do not perform in a
manner or at such times as would
constitute a hazard to the airplane or
occupants. This latter point has the
potential to be the more rigorous of the
requirements, owing to the active nature
of the system.
The inflatable lap belt will rely on
electronic sensors for signaling, and will
employ an automatic inflation
mechanism for activation, so that it is
available when needed. These same
devices could be susceptible to
E:\FR\FM\30SER1.SGM
30SER1
mstockstill on DSK4VPTVN1PROD with RULES
Federal Register / Vol. 80, No. 189 / Wednesday, September 30, 2015 / Rules and Regulations
inadvertent activation, causing
deployment in a potentially unsafe
manner. The consequences of such
deployment must be considered in
establishing the reliability of the system.
Boeing must substantiate that the effects
of an inadvertent deployment in flight
are either not a hazard to the airplane,
or that such deployment is an extremely
improbable occurrence (less than 10¥9
per flight hour). The effect of an
inadvertent deployment on a passenger
or crewmember that might be positioned
close to the inflatable lap belt should
also be considered. The person could be
either standing or sitting. A minimum
reliability level will have to be
established for this case, depending
upon the consequences, even if the
effect on the airplane is negligible.
The potential for an inadvertent
deployment could be increased as a
result of conditions in service. The
installation must take into account wear
and tear so that the likelihood of an
inadvertent deployment is not increased
to an unacceptable level. In this context,
an appropriate inspection interval and
self-test capability are considered
necessary. Other outside influences are
lightning and high-intensity radiated
fields (HIRF). Existing regulations
regarding lightning, § 25.1316, and
HIRF, § 25.1317, are applicable. For
compliance with those conditions, if
inadvertent deployment could cause a
hazard to the airplane, the inflatable lap
belt is considered a critical system; if
inadvertent deployment could cause
injuries to persons, the inflatable lap
belt should be considered an essential
system. Finally, the inflatable lap-belt
installation should be protected from
the effects of fire, so that an additional
hazard is not created by, for example, a
rupture of a pyrotechnic squib.
To function as an effective safety
system, the inflatable lap belt must
function properly and must not
introduce any additional hazards to
occupants as a result of its functioning.
The inflatable lap belt differs variously
from traditional occupant-protection
systems and requires special conditions
to ensure adequate performance.
Because the inflatable lap belt is
essentially a single-use device, it could
potentially deploy under crash
conditions that are not sufficiently
severe as to require head-injury
protection from the inflatable lap belt.
And because an actual crash is
frequently composed of a series of
impacts before the airplane comes to
rest, this could render the inflatable lap
belt useless if a larger impact follows
the initial impact. This situation does
not exist with energy-absorbing pads or
upper-torso restraints, which tend to
VerDate Sep<11>2014
17:12 Sep 29, 2015
Jkt 235001
provide continuous protection
regardless of severity or number of
impacts in a crash event. Therefore, the
inflatable lap-belt installation should be
such that the inflatable lap belt will
provide protection when it is required,
by not expending its protection during
a less-severe impact. Also, it is possible
to have several large impact events
during the course of a crash, but there
will be no requirement for the inflatable
lap belt to provide protection for
multiple impacts.
Given that each occupant’s restraint
system provides protection for that
occupant only, the installation must
address unoccupied seats. It will be
necessary to show that the required
protection is provided for each occupant
regardless of the number of occupied
seats, and that unoccupied seats may
have lap belts that are active.
The inflatable lap belt should be
effective for a wide range of occupants.
The FAA has historically considered the
range from the 5th percentile female to
the 95th percentile male as the range of
occupants that must be taken into
account. In this case, the FAA is
proposing consideration of a broader
range of occupants due to the nature of
the lap-belt installation and its close
proximity to the occupant. In a similar
vein, these persons could have assumed
the brace position for those accidents
where an impact is anticipated. Test
data indicate that occupants in the brace
position do not require supplemental
protection, so it would not be necessary
to show that the inflatable lap belt will
enhance the brace position. However,
the inflatable lap belt must not
introduce a hazard when it is deployed
into a seated, braced occupant.
Another area of concern is the use of
seats so equipped by children, whether
they are lap-held, sitting in approved
child-safety seats, or occupying the seat
directly. Although specifically
prohibited by FAA operating
regulations, the use of the
supplementary loop belt (‘‘belly belt’’)
may be required by other civil aviation
authorities, and should also be
considered with the end goal of meeting
those regulations. Similarly, if the seat
is occupied by a pregnant woman, the
installation needs to address such usage,
either by demonstrating that it will
function properly, or by adding
appropriate limitation on usage.
The inflatable lap belt will be
electrically powered. Likewise, the
system could possibly fail due to a
separation in the fuselage. Because this
system is intended as crash/post-crash
protection means, failure due to fuselage
separation is not acceptable. As with
emergency lighting, the restraint system
PO 00000
Frm 00023
Fmt 4700
Sfmt 4700
58595
should function properly if such a
separation occurs at any point in the
fuselage.
Because the inflatable lap belt is
likely to have a large volume
displacement, the inflated bag could
potentially impede egress of passengers.
However, the lap-belt bag deflates to
absorb energy, so it is likely that an
inflatable lap belt would be deflated by
the time passengers begin to leave their
seats. Nonetheless, it is appropriate to
specify a time interval after which the
inflatable lap belt may not impede rapid
egress. The maximum time allowed for
an exit to open fully after actuation is
10 seconds, according to § 25.809(b)(2).
Therefore, the FAA has established 10
seconds as the time interval that the
inflatable lap belt must not impede
rapid egress from the seat after it is
deployed. In actuality, it is unlikely that
a flight attendant would prepare an exit
this quickly in an accident severe
enough to warrant deployment of the
inflatable lap belt. The inflatable lap
belt will likely deflate much more
quickly than 10 seconds.
This potential impediment to rapid
egress is even more critical at the seats
installed in the emergency-exit rows.
Installation of inflatable restraints at the
Type III exit rows presents different
egress concerns as compared with frontrow seats. However, the need to address
egress is already part of the special
conditions, so there is no change to the
special conditions at this time. As noted
below, the method of compliance with
the special conditions may involve
specific considerations when an
inflatable restraint is installed at Type
III exits. Section 25.813 clearly requires
access to the exit from the main aisle in
the form of an unobstructed
passageway, and no interference in
opening the exit. The restraint system
must not create an impediment to the
access to, and the opening of, the exit.
These lap belts should be evaluated in
the exit row under existing regulations
(§§ 25.809 and 25.813) and guidance
material. The inflatable lap belts must
also be evaluated in post-crash
conditions, and should be evaluated
using representative restraint systems in
the bag-deployed condition.
This evaluation would include
reviewing the access to, and opening of,
the exit, specifically for obstructions in
the egress path; and any interferences in
opening the exit. Each unique interior
configuration must be considered, e.g.,
passageway width, single or dual
passageways with outboard seat
removed, etc. If the restraint creates any
obstruction or interference, it is likely
that it could impede rapid egress from
the airplane. In some cases, the
E:\FR\FM\30SER1.SGM
30SER1
mstockstill on DSK4VPTVN1PROD with RULES
58596
Federal Register / Vol. 80, No. 189 / Wednesday, September 30, 2015 / Rules and Regulations
passenger is the one who will open the
exit, such as a Type III over-wing hatch.
Project-specific means-of-compliance
guidance is likely necessary if these
restraint systems are installed at the
Type III exit rows.
Note that the special conditions are
applicable to the inflatable lap-belt
system as installed. The special
conditions are not an installation
approval. Therefore, while the special
conditions relate to each such system
installed, the overall installation
approval is separate, and must consider
the combined effects of all such systems
installed.
Boeing will install inflatable lap belts,
a novel design feature, on certain seats
of Model 747–8 airplanes, to reduce the
potential for head injury if an accident
occurs. The inflatable lap belt works
similar to an automotive inflatable air
bag, except that the air bag in the Boeing
design is integrated into the lap belt of
the restraint system.
The performance criteria for headinjury protection in objective terms is
stated in § 25.562. However, none of
these criteria are adequate to address the
specific issues raised concerning seats
with inflatable lap belts. The FAA has
therefore determined that, in addition to
the requirements of part 25, special
conditions are needed to address
requirements particular to the
installation of seats with inflatable lap
belts.
Accordingly, in addition to the
passenger-injury criteria specified in
§ 25.785, these special conditions are
proposed for the Boeing Model 747–8
airplanes equipped with inflatable lap
belts. Other conditions may be
developed, as needed, based on further
FAA review and discussions with the
manufacturer and civil-aviation
authorities.
For a passenger-safety system, the
inflatable lap belt is unique in that it is
both an active and entirely autonomous
device. While the automotive industry
has good experience with inflatable air
bags, the conditions of use and reliance
on the inflatable lap belt as the sole
means of injury protection are quite
different. In automobile installations,
the air bag is a supplemental system and
works in conjunction with an uppertorso restraint. In addition, the crash
event is more definable and typically of
shorter duration, which can simplify the
activation logic. The airplane-operating
environment is also quite different from
automobiles and includes the potential
for greater wear and tear, and
unanticipated abuse conditions (due to
galley loading, passenger baggage, etc.).
Airplanes also operate where exposure
VerDate Sep<11>2014
17:12 Sep 29, 2015
Jkt 235001
to HIRF could affect the lap-belt
activation system.
The current special conditions for the
Boeing Model 777 airplane were
amended to address flammability of the
airbag material. During the development
of the inflatable lap belt, the
manufacturer was unable to develop a
fabric that would meet the inflation
requirements for the bag and the
flammability requirements of part 25,
Appendix F, Part I(a)(1)(ii). The fabrics
that were developed that meet the
flammability requirement did not
produce acceptable deployment
characteristics. However, the
manufacturer was able to develop a
fabric that not only meets the
flammability requirements of part 25,
Appendix F, Part I(a)(1)(ii), but also has
acceptable deployment characteristics.
Part I of Appendix F to part 25
specifies the flammability requirements
for interior materials and components.
There is no reference to inflatable
restraint systems in Appendix F,
because such devices did not exist at the
time the flammability requirements
were written. The existing requirements
are based on material types as well as
use, and have been specified in light of
state-of-the-art materials available to
perform a given function. Without a
specific reference, the default
requirement would apply to the type of
material used in making the inflatable
restraint, which is a fabric in this case.
However, in writing special conditions,
the FAA must also consider the use of
the material, and whether the default
requirement is appropriate. In this case,
the specialized function of the inflatable
restraint means that highly specialized
materials are needed. The standard
normally applied to fabrics is a 12second vertical ignition test. However,
materials that meet this standard do not
perform adequately as inflatable
restraints. Because the safety benefit of
the inflatable restraint is significant, the
flammability standard appropriate for
these devices should not screen out
suitable materials and thereby
effectively eliminate the use of
inflatable restraints. The FAA must
establish a balance between the safety
benefit of the inflatable restraint and its
flammability performance. Presently,
the 2.5-inch-per-minute horizontal test
is considered to provide that balance.
As the state-of-the-art in materials
progresses (which is expected), the FAA
may change this standard in subsequent
special conditions to account for
improved materials.
These special conditions contain the
additional safety standards that the
Administrator considers necessary to
establish a level of safety equivalent to
PO 00000
Frm 00024
Fmt 4700
Sfmt 4700
that established by the existing
airworthiness standards.
Applicability
These special conditions are
applicable to the Boeing Model 747–8
airplanes. Should Boeing apply at a later
date for a change to the type certificates
to include another model that
incorporates the same novel or unusual
design feature, or should any other
model already included on the same
type certificate be modified to
incorporate the same novel or unusual
design feature, these special conditions
would apply to the other model as well.
Conclusion
This action affects only certain novel
or unusual design features on the
Boeing Model 747–8 airplanes. It is not
a rule of general applicability, and it
affects only Boeing Model 747–8
airplanes listed on amended Type
Certificate no. A20WE.
List of Subjects in 14 CFR Part 25
Aircraft, Aviation safety, reporting
and recordkeeping requirements.
The authority citation for these
special conditions is as follows:
Authority: 49 U.S.C. 106(g), 40113, 44701,
44702, 44704.
The Special Conditions
Accordingly, pursuant to the
authority delegated to me by the
administrator, the following special
conditions are issued as part of the type
certification basis for Boeing Model
747–8 airplanes with inflatable lap belts
installed.
1. The inflatable lap belt must be
shown to deploy and provide protection
under crash conditions where it is
necessary to prevent serious head
injury. The means of protection must
take into consideration a range of stature
from a two-year-old child to a 95th
percentile male. The inflatable lap belt
must provide a consistent approach to
energy absorption throughout that range
of occupants. In addition, the following
situations must be considered.
The seat occupant is:
• Holding an infant
• a child in a child-restraint device
• a child not using a child-restraint
device
• a pregnant woman
2. The inflatable lap belt must provide
adequate protection for each occupant
regardless of the number of occupants of
the seat assembly, considering that
unoccupied seats may have an active
airbag system in the lap belt.
3. The design must prevent the
inflatable lap belt from being either
incorrectly buckled or incorrectly
E:\FR\FM\30SER1.SGM
30SER1
mstockstill on DSK4VPTVN1PROD with RULES
Federal Register / Vol. 80, No. 189 / Wednesday, September 30, 2015 / Rules and Regulations
installed such that the inflatable lap belt
would not properly deploy.
Alternatively, it must be shown that
such deployment is not hazardous to the
occupant, and will provide the required
head-injury protection.
4. The inflatable lap-belt system must
be shown not to be susceptible to
inadvertent deployment as a result of
wear and tear, or inertial loads resulting
from in-flight or ground maneuvers
(including gusts and hard landings),
likely to be experienced in service.
5. Deployment of the inflatable lap
belt must not introduce injury
mechanisms to the seated occupant, nor
result in injuries that could impede
rapid egress. This assessment should
include an occupant who is in the brace
position when it deploys, and an
occupant whose inflatable lap belt is
loosely fastened.
6. An inadvertent deployment that
could cause injury to a standing or
sitting person must be shown to be
improbable.
7. It must be shown that inadvertent
deployment of the airbag system in the
lap belt, during the most critical part of
the flight, either will not cause a hazard
to the airplane or its occupants, or meets
the requirement of § 25.1309(b).
8. The inflatable lap belt must be
shown to not impede rapid egress of
occupants 10 seconds after its
deployment.
9. The inflatable lap-belt system must
be protected from lightning and HIRF.
The threats specified in existing
regulations regarding lightning,
§ 25.1316, and HIRF, § 25.1317, are
incorporated by reference for the
purpose of measuring lightning and
HIRF protection. For the purposes of
complying with HIRF requirements, the
inflatable lap-belt system is considered
a ‘‘critical system’’ if its deployment
could have a hazardous effect on the
airplane; otherwise it is considered an
‘‘essential’’ system.
10. The inflatable lap belt must
function properly after loss of normal
airplane electrical power, and after a
transverse separation of the fuselage at
the most critical location. A separation
at the location of the lap belt does not
have to be considered.
11. The inflatable lap belt must be
shown to not release hazardous
quantities of gas or particulate matter
into the cabin.
12. The inflatable lap-belt installation
must be protected from the effects of fire
such that no hazard to occupants will
result.
13. A means must be available for a
crewmember to verify the integrity of
the inflatable-lap-belt-activation system
prior to each flight, or it must be
VerDate Sep<11>2014
17:12 Sep 29, 2015
Jkt 235001
demonstrated to reliably operate
between inspection intervals.
14. The inflatable material may not
have an average burn rate of greater than
2.5 inches per minute when tested using
the horizontal-flammability test as
defined in 14 CFR part 25, Appendix F,
Part I(b)(5).
15. The airbag system in the lap belt,
once deployed, must not adversely
affect the emergency-lighting system
(i.e., block floor-proximity lights to the
extent that the lights no longer meet
their intended function).
Issued in Renton, Washington, on
September 1, 2015.
Jeffrey E. Duven,
Manager, Transport Airplane Directorate,
Aircraft Certification Service.
[FR Doc. 2015–24725 Filed 9–29–15; 8:45 am]
BILLING CODE 4910–13–P
DEPARTMENT OF TRANSPORTATION
Federal Aviation Administration
14 CFR Part 25
[Docket No. FAA–2015–3367; Special
Conditions No. 25–596–SC]
Special Conditions: Flight Structures,
Inc., Boeing Model 777–200 Dynamic
Test Requirements for SingleOccupant, Oblique (Side-Facing) Seats
With Airbag Devices
Federal Aviation
Administration (FAA), DOT.
ACTION: Final special conditions; request
for comments.
AGENCY:
These special conditions are
issued for Boeing Model 777–200
airplanes. This airplane, as modified by
Flight Structures, Inc., will have novel
or unusual design features associated
with oblique-angled, single-occupant
seats equipped with airbag systems. The
applicable airworthiness regulations do
not contain adequate or appropriate
safety standards for these design
features. These special conditions
contain the additional safety standards
the Administrator considers necessary
to establish a level of safety equivalent
to that established by the existing
airworthiness standards.
DATES: The effective date of these
special conditions is September 30,
2015. We must receive your comments
by November 16, 2015.
ADDRESSES: Send comments identified
by docket number FAA–2015–3367
using any of the following methods:
Federal eRegulations Portal: Go to
https://www.regulations.gov/ and follow
the online instructions for sending your
comments electronically.
SUMMARY:
PO 00000
Frm 00025
Fmt 4700
Sfmt 4700
58597
Mail: Send comments to Docket
Operations, M–30, U.S. Department of
Transportation (DOT), 1200 New Jersey
Avenue SE., Room W12–140, West
Building Ground Floor, Washington,
DC, 20590–0001.
Hand Delivery or Courier: Take
comments to Docket Operations in
Room W12–140 of the West Building
Ground Floor at 1200 New Jersey
Avenue SE., Washington, DC, between 9
a.m. and 5 p.m., Monday through
Friday, except Federal holidays.
Fax: Fax comments to Docket
Operations at 202–493–2251.
Privacy: The FAA will post all
comments it receives, without change,
to https://www.regulations.gov/,
including any personal information the
commenter provides. Using the search
function of the docket Web site, anyone
can find and read the electronic form of
all comments received into any FAA
docket, including the name of the
individual sending the comment (or
signing the comment for an association,
business, labor union, etc.). DOT’s
complete Privacy Act Statement can be
found in the Federal Register published
on April 11, 2000 (65 FR 19477–19478),
as well as at https://DocketsInfo.
dot.gov/.
Docket: Background documents or
comments received may be read at
https://www.regulations.gov/ at any time.
Follow the online instructions for
accessing the docket or go to Docket
Operations in Room W12–140 of the
West Building Ground Floor at 1200
New Jersey Avenue SE., Washington,
DC, between 9 a.m. and 5 p.m., Monday
through Friday, except Federal holidays.
John
Shelden, Airframe and Cabin Safety,
ANM–115, Transport Airplane
Directorate, Aircraft Certification
Service, 1601 Lind Avenue SW.,
Renton, Washington 98057–3356;
telephone 425–227–2785; facsimile
425–227–1149.
FOR FURTHER INFORMATION CONTACT:
The FAA
has determined that notice of, and
opportunity for, prior public comment
on these special conditions are
impracticable because these procedures
would significantly delay issuance of
the design approval and thus delivery of
the affected airplane.
In addition, the substance of these
special conditions has been subject to
the public-comment process in several
prior instances with no substantive
comments received. The FAA therefore
finds that good cause exists for making
these special conditions effective upon
issuance.
SUPPLEMENTARY INFORMATION:
E:\FR\FM\30SER1.SGM
30SER1
Agencies
[Federal Register Volume 80, Number 189 (Wednesday, September 30, 2015)]
[Rules and Regulations]
[Pages 58593-58597]
From the Federal Register Online via the Government Publishing Office [www.gpo.gov]
[FR Doc No: 2015-24725]
-----------------------------------------------------------------------
DEPARTMENT OF TRANSPORTATION
Federal Aviation Administration
14 CFR Part 25
[Docket No. FAA-2015-2392; Special Conditions No. 25-589-SC]
Special Conditions: Boeing Model 747-8 Airplanes; Seats With
Inflatable Lap Belts
AGENCY: Federal Aviation Administration (FAA), DOT.
ACTION: Final special conditions; request for comments.
-----------------------------------------------------------------------
SUMMARY: These special conditions are issued for Boeing Model 747-8
airplanes. These airplanes will have a novel or unusual design feature
associated with seats with inflatable lap belts. The applicable
airworthiness regulations do not contain adequate or appropriate safety
standards for this design feature. These special conditions contain the
additional safety standards that the Administrator considers necessary
to establish a level of safety equivalent to that established by the
existing airworthiness standards.
DATES: The effective date of these special conditions is September 30,
2015. We must receive your comments by November 16, 2015.
ADDRESSES: Send comments identified by docket number FAA-2015-2392
using any of the following methods:
Federal eRegulations Portal: Go to https://www.regulations.gov/and follow the online instructions for sending your
comments electronically.
Mail: Send comments to Docket Operations, M-30, U.S.
Department of Transportation (DOT), 1200 New Jersey Avenue SE., Room
W12-140, West Building Ground Floor, Washington, DC 20590-0001.
Hand Delivery or Courier: Take comments to Docket
Operations in Room W12-140 of the West Building Ground Floor at 1200
New Jersey Avenue SE., Washington, DC, between 9 a.m. and 5 p.m.,
Monday through Friday, except Federal holidays.
Fax: Fax comments to Docket Operations at 202-493-2251.
Privacy: The FAA will post all comments it receives, without
change, to https://www.regulations.gov/, including any personal
information the commenter provides. Using the search function of the
docket Web site, anyone can find and read the electronic form of all
comments received into any FAA docket, including the name of the
individual sending the comment (or signing the comment for an
association, business, labor union, etc.). DOT's complete Privacy Act
Statement can be found in the Federal Register published on April 11,
2000 (65 FR 19477-19478), as well as at https://DocketsInfo.dot.gov/.
Docket: Background documents or comments received may be read at
https://www.regulations.gov/ at any time. Follow the online instructions
for accessing the docket or go to Docket Operations in Room W12-140 of
the West Building Ground Floor at 1200 New Jersey Avenue SE.,
Washington, DC, between 9 a.m. and 5 p.m., Monday through Friday,
except Federal holidays.
FOR FURTHER INFORMATION CONTACT: Jayson Claar, FAA, Airframe and Cabin
Safety Branch, ANM-115, Transport Airplane Directorate, Aircraft
Certification Service, 1601 Lind Avenue SW., Renton, Washington 98057-
3356; telephone (425) 227-2194, facsimile (425) 227-1232.
SUPPLEMENTARY INFORMATION: The FAA has determined that notice of, and
opportunity for, prior public comment on these special conditions are
impracticable because these procedures would significantly delay
issuance of the design approval and thus delivery of the affected
airplane.
In addition, the substance of these special conditions has been
subject to the public-comment process in several prior instances with
no substantive comments received. The FAA therefore finds that good
cause exists for making these special conditions effective upon
issuance.
Comments Invited
We invite interested people to take part in this rulemaking by
sending written comments, data, or views. The most helpful comments
reference a specific portion of the special conditions, explain the
reason for any recommended change, and include supporting data.
We will consider all comments we receive by the closing date for
comments. We may change these special conditions based on the comments
we receive.
Background
On February 3, 2014, the Boeing Company applied for an amendment to
Type Certificate no. A20WE to allow installation of inflatable lap
belts for head-injury protection on certain seats in Boeing Model 747-8
airplanes.
The Model 747-8 airplane, a derivative of the Model 747-400
airplane, is a bi-level, wide-body airplane powered by four wing-
mounted General Electric GEnx-2B engines. The airplane will have a
maximum seating
[[Page 58594]]
capacity of 605 passengers and two crew members, and a maximum takeoff
weight of 987,000 pounds.
The Boeing Company requested special conditions to allow inflatable
lap belts on Boeing Model 747-8 series airplanes, similar to Special
Conditions no. 25-386-SC for Boeing Model 737 series airplanes; 25-
187A-SC for Boeing Model 777 series airplanes; 25-148-SC for Boeing
Model 767 series airplanes; and 25-431-SC for Boeing Model 787 series
airplanes. These special conditions will allow installation of
inflatable lap belts for head-injury protection on certain seats in
Boeing Model 747-8 airplanes. Section 121.311(j) of 14 CFR requires
that no person may operate a transport-category airplane type-
certificated after January 1, 1958, and manufactured on or after
October 27, 2009, in passenger-carrying operations after October 27,
2009, unless all passenger and flight-attendant seats on the airplane,
operated under part 121 rules, meet the requirements of Sec. 25.562 in
effect on or after June 16, 1988.
The Boeing Model 747-8 airplane, operated under part 121, must meet
all of the requirement of Sec. 25.562 for passenger and flight-
attendant seats. Therefore, it is in the interest of installers to show
full compliance to Sec. 25.562, so that an operator under part 121 may
be able to use the airplane without having to conduct additional
certification work. The FAA also notes that some foreign civil
airworthiness authorities have invoked these same operator requirements
in the form of airworthiness directives.
Occupants must be protected from head injury, as required by Sec.
25.785, either by eliminating any injurious object within the striking
radius of the head, or by installing padding. Traditionally, this has
required either a setback of 35 inches from any bulkhead or other rigid
interior feature or, where not practical, the installation of specified
types of padding. The relative effectiveness of these established means
of injury protection was not quantified. With the adoption of Amendment
25-64 to part 25, specifically Sec. 25.562, a new standard was created
that quantifies required head-injury protection.
Each seat-type design approved for crew or passenger occupancy
during takeoff and landing, as required by Sec. 25.562, must
successfully complete dynamic tests or be demonstrated by rational
analysis based on dynamic tests of a similar type seat. In particular,
the regulations require that persons not suffer serious head injury
under the conditions specified in the tests, and that protection must
be provided, or the seat be designed, so that head impact does not
exceed a HIC value of 1,000 units. While the test conditions described
for HIC are detailed and specific, it is the intent of the requirement
that an adequate level of head-injury protection be provided for
passengers in a severe crash.
Because Sec. Sec. 25.562 and 25.785 and associated guidance do not
adequately address seats with inflatable lap belts, the FAA recognizes
that appropriate pass/fail criteria need to be developed that fully
address the safety concerns specific to occupants of these seats.
Type Certification Basis
Under the provisions of 14 CFR 21.101, Boeing must show that the
Model 747-8 airplane meets the applicable provisions of the regulations
listed in Type Certificate no. A20WE, or the applicable regulations in
effect on the date of application for the change, except for earlier
amendments as agreed upon by the FAA. The regulations listed in the
type certificate are commonly referred to as the ``original type
certification basis.'' The regulations incorporated by reference in
Type Certificate no. A20WE are as follows:
14 CFR part 25, Amendments 25-1 through 25-120, with exceptions
permitted by Sec. 21.101. In addition, the certification basis
includes certain special conditions, exemptions, or later amended
sections of the applicable part that are not relevant to these special
conditions.
If the Administrator finds that the applicable airworthiness
regulations (i.e., 14 CFR part 25) do not contain adequate or
appropriate safety standards for Boeing Model 747-8 airplanes because
of a novel or unusual design feature, special conditions are prescribed
under Sec. 21.16.
Special conditions are initially applicable to the model for which
they are issued. Should the type certificate for that model be amended
later to include any other model that incorporates the same novel or
unusual design feature, or should any other model already included on
the same type certificate be modified to incorporate the same novel or
unusual design feature, these special conditions would also apply to
the other model under Sec. 21.101.
In addition to the applicable airworthiness regulations and special
conditions, the Boeing Model 747-8 airplanes must comply with the fuel-
vent and exhaust-emission requirements of 14 CFR part 34, and the
noise-certification requirements of 14 CFR part 36.
The FAA issues special conditions as defined in 14 CFR 11.19, in
accordance with Sec. 11.38, and they become part of the type
certification basis under Sec. 21.101.
Novel or Unusual Design Features
Boeing Model 747-8 airplanes will incorporate the following novel
or unusual design feature: Seats with inflatable lap belts. The
inflatable lap belt is designed to limit occupant forward excursion in
the event of an accident. This will reduce the potential for head
injury, thereby reducing the Head Injury Criterion (HIC) measurement as
required by Title 14, Code of Federal Regulations (14 CFR),
25.562(c)(5). The inflatable lap belt functions similarly to an
automotive inflatable airbag, but in this case, the airbag is
integrated into the lapbelt, and inflates away from the seated
occupant. While inflatable airbags are now standard in the automotive
industry, the use of an inflatable lap belt is novel for commercial
aviation.
Discussion
The inflatable lap belt has two potential advantages over other
means of head-impact protection. First, it can provide significantly
greater protection than would be expected with energy-absorbing pads,
and second, it can provide essentially equivalent protection for
occupants of all stature. These are significant advantages from a
safety standpoint, because such devices will likely provide a level of
safety that exceeds the minimum standards of part 25. Conversely,
inflatable lap belts in general are active systems and must be relied
upon to activate properly when needed, as opposed to an energy-
absorbing pad or upper torso restraint that is passive and always
available. Therefore, the potential advantages must be balanced against
this and other potential disadvantages to develop standards for this
design feature.
The FAA has considered the installation of inflatable lap belts to
have two primary safety concerns: First, that they perform properly
under foreseeable operating conditions; and second, that they do not
perform in a manner or at such times as would constitute a hazard to
the airplane or occupants. This latter point has the potential to be
the more rigorous of the requirements, owing to the active nature of
the system.
The inflatable lap belt will rely on electronic sensors for
signaling, and will employ an automatic inflation mechanism for
activation, so that it is available when needed. These same devices
could be susceptible to
[[Page 58595]]
inadvertent activation, causing deployment in a potentially unsafe
manner. The consequences of such deployment must be considered in
establishing the reliability of the system. Boeing must substantiate
that the effects of an inadvertent deployment in flight are either not
a hazard to the airplane, or that such deployment is an extremely
improbable occurrence (less than 10-9 per flight hour). The
effect of an inadvertent deployment on a passenger or crewmember that
might be positioned close to the inflatable lap belt should also be
considered. The person could be either standing or sitting. A minimum
reliability level will have to be established for this case, depending
upon the consequences, even if the effect on the airplane is
negligible.
The potential for an inadvertent deployment could be increased as a
result of conditions in service. The installation must take into
account wear and tear so that the likelihood of an inadvertent
deployment is not increased to an unacceptable level. In this context,
an appropriate inspection interval and self-test capability are
considered necessary. Other outside influences are lightning and high-
intensity radiated fields (HIRF). Existing regulations regarding
lightning, Sec. 25.1316, and HIRF, Sec. 25.1317, are applicable. For
compliance with those conditions, if inadvertent deployment could cause
a hazard to the airplane, the inflatable lap belt is considered a
critical system; if inadvertent deployment could cause injuries to
persons, the inflatable lap belt should be considered an essential
system. Finally, the inflatable lap-belt installation should be
protected from the effects of fire, so that an additional hazard is not
created by, for example, a rupture of a pyrotechnic squib.
To function as an effective safety system, the inflatable lap belt
must function properly and must not introduce any additional hazards to
occupants as a result of its functioning. The inflatable lap belt
differs variously from traditional occupant-protection systems and
requires special conditions to ensure adequate performance.
Because the inflatable lap belt is essentially a single-use device,
it could potentially deploy under crash conditions that are not
sufficiently severe as to require head-injury protection from the
inflatable lap belt. And because an actual crash is frequently composed
of a series of impacts before the airplane comes to rest, this could
render the inflatable lap belt useless if a larger impact follows the
initial impact. This situation does not exist with energy-absorbing
pads or upper-torso restraints, which tend to provide continuous
protection regardless of severity or number of impacts in a crash
event. Therefore, the inflatable lap-belt installation should be such
that the inflatable lap belt will provide protection when it is
required, by not expending its protection during a less-severe impact.
Also, it is possible to have several large impact events during the
course of a crash, but there will be no requirement for the inflatable
lap belt to provide protection for multiple impacts.
Given that each occupant's restraint system provides protection for
that occupant only, the installation must address unoccupied seats. It
will be necessary to show that the required protection is provided for
each occupant regardless of the number of occupied seats, and that
unoccupied seats may have lap belts that are active.
The inflatable lap belt should be effective for a wide range of
occupants. The FAA has historically considered the range from the 5th
percentile female to the 95th percentile male as the range of occupants
that must be taken into account. In this case, the FAA is proposing
consideration of a broader range of occupants due to the nature of the
lap-belt installation and its close proximity to the occupant. In a
similar vein, these persons could have assumed the brace position for
those accidents where an impact is anticipated. Test data indicate that
occupants in the brace position do not require supplemental protection,
so it would not be necessary to show that the inflatable lap belt will
enhance the brace position. However, the inflatable lap belt must not
introduce a hazard when it is deployed into a seated, braced occupant.
Another area of concern is the use of seats so equipped by
children, whether they are lap-held, sitting in approved child-safety
seats, or occupying the seat directly. Although specifically prohibited
by FAA operating regulations, the use of the supplementary loop belt
(``belly belt'') may be required by other civil aviation authorities,
and should also be considered with the end goal of meeting those
regulations. Similarly, if the seat is occupied by a pregnant woman,
the installation needs to address such usage, either by demonstrating
that it will function properly, or by adding appropriate limitation on
usage.
The inflatable lap belt will be electrically powered. Likewise, the
system could possibly fail due to a separation in the fuselage. Because
this system is intended as crash/post-crash protection means, failure
due to fuselage separation is not acceptable. As with emergency
lighting, the restraint system should function properly if such a
separation occurs at any point in the fuselage.
Because the inflatable lap belt is likely to have a large volume
displacement, the inflated bag could potentially impede egress of
passengers. However, the lap-belt bag deflates to absorb energy, so it
is likely that an inflatable lap belt would be deflated by the time
passengers begin to leave their seats. Nonetheless, it is appropriate
to specify a time interval after which the inflatable lap belt may not
impede rapid egress. The maximum time allowed for an exit to open fully
after actuation is 10 seconds, according to Sec. 25.809(b)(2).
Therefore, the FAA has established 10 seconds as the time interval that
the inflatable lap belt must not impede rapid egress from the seat
after it is deployed. In actuality, it is unlikely that a flight
attendant would prepare an exit this quickly in an accident severe
enough to warrant deployment of the inflatable lap belt. The inflatable
lap belt will likely deflate much more quickly than 10 seconds.
This potential impediment to rapid egress is even more critical at
the seats installed in the emergency-exit rows. Installation of
inflatable restraints at the Type III exit rows presents different
egress concerns as compared with front-row seats. However, the need to
address egress is already part of the special conditions, so there is
no change to the special conditions at this time. As noted below, the
method of compliance with the special conditions may involve specific
considerations when an inflatable restraint is installed at Type III
exits. Section 25.813 clearly requires access to the exit from the main
aisle in the form of an unobstructed passageway, and no interference in
opening the exit. The restraint system must not create an impediment to
the access to, and the opening of, the exit. These lap belts should be
evaluated in the exit row under existing regulations (Sec. Sec. 25.809
and 25.813) and guidance material. The inflatable lap belts must also
be evaluated in post-crash conditions, and should be evaluated using
representative restraint systems in the bag-deployed condition.
This evaluation would include reviewing the access to, and opening
of, the exit, specifically for obstructions in the egress path; and any
interferences in opening the exit. Each unique interior configuration
must be considered, e.g., passageway width, single or dual passageways
with outboard seat removed, etc. If the restraint creates any
obstruction or interference, it is likely that it could impede rapid
egress from the airplane. In some cases, the
[[Page 58596]]
passenger is the one who will open the exit, such as a Type III over-
wing hatch. Project-specific means-of-compliance guidance is likely
necessary if these restraint systems are installed at the Type III exit
rows.
Note that the special conditions are applicable to the inflatable
lap-belt system as installed. The special conditions are not an
installation approval. Therefore, while the special conditions relate
to each such system installed, the overall installation approval is
separate, and must consider the combined effects of all such systems
installed.
Boeing will install inflatable lap belts, a novel design feature,
on certain seats of Model 747-8 airplanes, to reduce the potential for
head injury if an accident occurs. The inflatable lap belt works
similar to an automotive inflatable air bag, except that the air bag in
the Boeing design is integrated into the lap belt of the restraint
system.
The performance criteria for head-injury protection in objective
terms is stated in Sec. 25.562. However, none of these criteria are
adequate to address the specific issues raised concerning seats with
inflatable lap belts. The FAA has therefore determined that, in
addition to the requirements of part 25, special conditions are needed
to address requirements particular to the installation of seats with
inflatable lap belts.
Accordingly, in addition to the passenger-injury criteria specified
in Sec. 25.785, these special conditions are proposed for the Boeing
Model 747-8 airplanes equipped with inflatable lap belts. Other
conditions may be developed, as needed, based on further FAA review and
discussions with the manufacturer and civil-aviation authorities.
For a passenger-safety system, the inflatable lap belt is unique in
that it is both an active and entirely autonomous device. While the
automotive industry has good experience with inflatable air bags, the
conditions of use and reliance on the inflatable lap belt as the sole
means of injury protection are quite different. In automobile
installations, the air bag is a supplemental system and works in
conjunction with an upper-torso restraint. In addition, the crash event
is more definable and typically of shorter duration, which can simplify
the activation logic. The airplane-operating environment is also quite
different from automobiles and includes the potential for greater wear
and tear, and unanticipated abuse conditions (due to galley loading,
passenger baggage, etc.). Airplanes also operate where exposure to HIRF
could affect the lap-belt activation system.
The current special conditions for the Boeing Model 777 airplane
were amended to address flammability of the airbag material. During the
development of the inflatable lap belt, the manufacturer was unable to
develop a fabric that would meet the inflation requirements for the bag
and the flammability requirements of part 25, Appendix F, Part
I(a)(1)(ii). The fabrics that were developed that meet the flammability
requirement did not produce acceptable deployment characteristics.
However, the manufacturer was able to develop a fabric that not only
meets the flammability requirements of part 25, Appendix F, Part
I(a)(1)(ii), but also has acceptable deployment characteristics.
Part I of Appendix F to part 25 specifies the flammability
requirements for interior materials and components. There is no
reference to inflatable restraint systems in Appendix F, because such
devices did not exist at the time the flammability requirements were
written. The existing requirements are based on material types as well
as use, and have been specified in light of state-of-the-art materials
available to perform a given function. Without a specific reference,
the default requirement would apply to the type of material used in
making the inflatable restraint, which is a fabric in this case.
However, in writing special conditions, the FAA must also consider the
use of the material, and whether the default requirement is
appropriate. In this case, the specialized function of the inflatable
restraint means that highly specialized materials are needed. The
standard normally applied to fabrics is a 12-second vertical ignition
test. However, materials that meet this standard do not perform
adequately as inflatable restraints. Because the safety benefit of the
inflatable restraint is significant, the flammability standard
appropriate for these devices should not screen out suitable materials
and thereby effectively eliminate the use of inflatable restraints. The
FAA must establish a balance between the safety benefit of the
inflatable restraint and its flammability performance. Presently, the
2.5-inch-per-minute horizontal test is considered to provide that
balance. As the state-of-the-art in materials progresses (which is
expected), the FAA may change this standard in subsequent special
conditions to account for improved materials.
These special conditions contain the additional safety standards
that the Administrator considers necessary to establish a level of
safety equivalent to that established by the existing airworthiness
standards.
Applicability
These special conditions are applicable to the Boeing Model 747-8
airplanes. Should Boeing apply at a later date for a change to the type
certificates to include another model that incorporates the same novel
or unusual design feature, or should any other model already included
on the same type certificate be modified to incorporate the same novel
or unusual design feature, these special conditions would apply to the
other model as well.
Conclusion
This action affects only certain novel or unusual design features
on the Boeing Model 747-8 airplanes. It is not a rule of general
applicability, and it affects only Boeing Model 747-8 airplanes listed
on amended Type Certificate no. A20WE.
List of Subjects in 14 CFR Part 25
Aircraft, Aviation safety, reporting and recordkeeping
requirements.
The authority citation for these special conditions is as follows:
Authority: 49 U.S.C. 106(g), 40113, 44701, 44702, 44704.
The Special Conditions
Accordingly, pursuant to the authority delegated to me by the
administrator, the following special conditions are issued as part of
the type certification basis for Boeing Model 747-8 airplanes with
inflatable lap belts installed.
1. The inflatable lap belt must be shown to deploy and provide
protection under crash conditions where it is necessary to prevent
serious head injury. The means of protection must take into
consideration a range of stature from a two-year-old child to a 95th
percentile male. The inflatable lap belt must provide a consistent
approach to energy absorption throughout that range of occupants. In
addition, the following situations must be considered.
The seat occupant is:
Holding an infant
a child in a child-restraint device
a child not using a child-restraint device
a pregnant woman
2. The inflatable lap belt must provide adequate protection for
each occupant regardless of the number of occupants of the seat
assembly, considering that unoccupied seats may have an active airbag
system in the lap belt.
3. The design must prevent the inflatable lap belt from being
either incorrectly buckled or incorrectly
[[Page 58597]]
installed such that the inflatable lap belt would not properly deploy.
Alternatively, it must be shown that such deployment is not hazardous
to the occupant, and will provide the required head-injury protection.
4. The inflatable lap-belt system must be shown not to be
susceptible to inadvertent deployment as a result of wear and tear, or
inertial loads resulting from in-flight or ground maneuvers (including
gusts and hard landings), likely to be experienced in service.
5. Deployment of the inflatable lap belt must not introduce injury
mechanisms to the seated occupant, nor result in injuries that could
impede rapid egress. This assessment should include an occupant who is
in the brace position when it deploys, and an occupant whose inflatable
lap belt is loosely fastened.
6. An inadvertent deployment that could cause injury to a standing
or sitting person must be shown to be improbable.
7. It must be shown that inadvertent deployment of the airbag
system in the lap belt, during the most critical part of the flight,
either will not cause a hazard to the airplane or its occupants, or
meets the requirement of Sec. 25.1309(b).
8. The inflatable lap belt must be shown to not impede rapid egress
of occupants 10 seconds after its deployment.
9. The inflatable lap-belt system must be protected from lightning
and HIRF. The threats specified in existing regulations regarding
lightning, Sec. 25.1316, and HIRF, Sec. 25.1317, are incorporated by
reference for the purpose of measuring lightning and HIRF protection.
For the purposes of complying with HIRF requirements, the inflatable
lap-belt system is considered a ``critical system'' if its deployment
could have a hazardous effect on the airplane; otherwise it is
considered an ``essential'' system.
10. The inflatable lap belt must function properly after loss of
normal airplane electrical power, and after a transverse separation of
the fuselage at the most critical location. A separation at the
location of the lap belt does not have to be considered.
11. The inflatable lap belt must be shown to not release hazardous
quantities of gas or particulate matter into the cabin.
12. The inflatable lap-belt installation must be protected from the
effects of fire such that no hazard to occupants will result.
13. A means must be available for a crewmember to verify the
integrity of the inflatable-lap-belt-activation system prior to each
flight, or it must be demonstrated to reliably operate between
inspection intervals.
14. The inflatable material may not have an average burn rate of
greater than 2.5 inches per minute when tested using the horizontal-
flammability test as defined in 14 CFR part 25, Appendix F, Part
I(b)(5).
15. The airbag system in the lap belt, once deployed, must not
adversely affect the emergency-lighting system (i.e., block floor-
proximity lights to the extent that the lights no longer meet their
intended function).
Issued in Renton, Washington, on September 1, 2015.
Jeffrey E. Duven,
Manager, Transport Airplane Directorate, Aircraft Certification
Service.
[FR Doc. 2015-24725 Filed 9-29-15; 8:45 am]
BILLING CODE 4910-13-P